Sample records for foundry sand

  1. Biodegradable materials as foundry moulding sands binders

    K. Major - Gabryś


    Full Text Available The aim of this article is to show the possibility of using biodegradable materials as part of the composition of foundry moulding and core sand binders. Research shows that moulding sands with biodegradable materials selected as binders are not only less toxic but are also better suited to mechanical reclamation than moulding sands with phenol-furfuryl resin. The use of biodegradable materials as additives to typical synthetic resins can result in their decreased toxicity and improved ability to reclamation as well as in accelerated biodegradation of binding material leftovers of mechanical reclamation.

  2. Waste foundry sand: Environmental implication and characterization

    Gabriela Penkaitis


    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  3. Analytical and Experimental Studieson Fracture Behaviour of Foundry Sand Concrete



    Full Text Available Concrete is a widely used as vital material in the construction world. We can do partial substitution of industrial waste such as foundry sand like material in sand. Foundry sand is not only the economical material also improves the properties of the concrete. Foundry sand has emerged as construction material in its own right. This type of concrete normally contains around (30%, 40% by mass of total sand materials. It improves the workability, minimizes cracking due to thermal and drying shrinkage, and enhances durability to reinforcement corrosion, sulphateattack, and alkali-silica expansion. Fracture mechanics is the field of mechanics concerned with the study of the formation of cracks in materials. It uses methods of analytical Solid mechanics to calculate the driving force on a crack and those of experimental Solid mechanics to characterize the material's resistance to fracture. J-integral and critical stress intensity factor is the fracture parameter. The fracture parameters calculated in our study are stress intensity factor, Critical j-integral. Three point bending test is used to find the fracture parameter. The study is carried out on beams of grade M20 with 0%, 30%, & 40% foundry sand. The test is conducted for normal beams and pre-cracked beams of having a notch to depth ratio (A/W of 0.2. This study concludes that the critical j-integral and stress intensity factors increases by comparing the 0%, 30%, 40% foundry sand concrete

  4. Evaluation of Concrete Compressive Strength by incorporating Used Foundry Sand

    Khuram Rashid


    Full Text Available The main objective of this study was to evaluate the compressive strength of concrete by utilizing three types of used foundry sand; with bentonite clay, with sodium silicate & with phenolic resin as partial replacement of fine aggregates. To accomplish the research an experimental program was conducted in which ten concrete mixtures were casted, by keeping all other parameters for concrete proportioning as constant and only change made was in the amount of fine aggregates. Ten, Twenty and Thirty percent replacement level of river sand by used foundry sands was maintained in this study. All fine aggregates were selected after achieving desired physical and chemical tests. Work ability, compressive strength and modulus of elasticity were measured and compared with the conventional concrete termed as control mixture. It was observed that work ability increased with replacement levels. The cubes were crushed at 7, 28 and 63 days of standard moist curing. The compressive strength of all concrete specimens increased with increase in curing age. With exception to foundry sand with phenolic resin, compressive strength of concrete mixtures was decreased with increase in replacement level at all ages. Similar trends were observed in modulus of elasticity of concrete.

  5. Glass matrix composite material prepared with waste foundry sand

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun


    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  6. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)


    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  7. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Pauul J. Tikalsky


    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  8. Problems of scientific and development research concerning the reclamation of used foundry sands

    R. Dańko


    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  9. Use of an integrated approach to characterize the physicochemical properties of foundry green sands

    Carnin, Raquel L.P. [Tupy S.A., Rua Albano Schmidt 3.400, Joinville, Santa Catarina (Brazil); Folgueras, Marilena Valadares; Luvizao, Rubia Raquel; Correia, Sivaldo Leite [Universidade do Estado de Santa Catarina, Rua Paulo Malschitzki, s/numero - Campus Universitario Prof. Avelino Marcante, Bairro Zona Industrial Norte, Joinville, Santa Catarina (Brazil); Cunha, Carlos Jorge da [Universidade Federal do Parana, Centro Politecnico, Jardim das Americas, Curitiba, Parana (Brazil); Dungan, Robert S., E-mail: [USDA-ARS, Northwest Irrigation and Soils Research Laboratory, 3793 North 3600 East, Kimberly, ID 83341 (United States)


    Highlights: Black-Right-Pointing-Pointer Physicochemical properties of fresh, spent, and landfilled foundry green sands were determined. Black-Right-Pointing-Pointer A phase composition model was postulated for each material based on thermogravimetric results. Black-Right-Pointing-Pointer Sand from the landfill was determined to be composed of almost pure silica sand. Black-Right-Pointing-Pointer Weathering is likely responsible for removing the coating materials from the green sands. Black-Right-Pointing-Pointer Landfilled sands may be suitable for reuse within the foundry or beneficial use applications. - Abstract: A fresh green sand, spent green sand, and a weathered spent green sand (wSGS) from a foundry landfill were analyzed using diffractometry, electron microscopy, fluorometry, granulometry, spectrometry, and thermogravimetry (TG). Our objective was to understand how the physicochemical properties of the foundry green sands change from their original form after being subjected to the casting process, then after weathering at the landfill. A quantitative phase composition model was also postulated for each material based on the TG results and it was found to be the most reliable and informative quantitative data for this type of residue. The weathered sample, that remained in a landfill for two years, was found to be composed of almost pure sand. Because of the weathering process, it may be possible to use the wSGS as a virgin sand replacement in the regeneration system or in geotechnical applications where bentonite would affect the properties of the final product.

  10. The characterization of trace metals and organics in spent foundry sands over a one-year period

    Millions of tons of spent sand, used to create metalcasting molds, are generated by the foundry industry each year in the United States. Not surprisingly, spent foundry sands (SFSs) are an excellent substitute for virgin sands that are currently used in manufactured soils and geotechnical applicati...

  11. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    K. Smyksy


    Full Text Available Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu applied to monitoring of the sand preparation process in a foundry plant with low level of mechanization, equipped with the sand preparation unit based on a roller mixer.

  12. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Jozef Mitterpach


    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  13. Flowable fill using waste foundry sand: A substitute for compacted or stabilized soil

    Bhat, S.T.; Lovell, C.W. [Purdue Univ., West Lafayette, IN (United States). School of Civil Engineering


    Flowable fill is generally a mixture of sand, fly ash, a small amount of cement, and water. Sand is the major component of most flowable fill mixes; consequently, using a waste material as a substitute for natural sand results in the beneficial use of the waste material. Waste foundry sand (WFS) was used as a fine aggregate in this study. Three green sands from ferrous foundries and two class F fly ashes were used. The flow behavior, hardening characteristics, ultimate strength behavior, and permeability characteristics of flowable fill were investigated. The penetration resistance necessary to sustain walkability as the fresh flowable fill hardens was determined. The pH of pore solution of hardened flowable fill indicated that the potential for corrosivity is low. The toxicity tests indicated that some WFSs are environmentally safe.

  14. Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

    Di Muoio, Giovanni Luca; Tiedje, Niels Skat


    Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we firs...... provide an example on how it is possible to apply this knowledge to estimate moisture variation in a sand mould during production....

  15. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Fan Zitian


    Full Text Available A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 篊, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  16. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Fan Zitian; Liu Fuchu; Long Wei; Li Guona


    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 ºC, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.


    Schirlene Chegatti


    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  18. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    R. Wrona


    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  19. Suitability of Natural Rubber Latex and Waste Foundry Sand in Cement Concrete

    Samuel Idiculla Thomas


    Full Text Available Suitability of Natural Rubber Latex (NRL as an additive and Waste Foundry Sand (WFS as partial replacement to river sand, in cement concrete was investigated. Experimental study was performed with concrete mixtures containing 1% latex to water ratio, along with 5% and 10% replacement of river sand by WFS. Properties of concrete were studied in both fresh and hardened state. The results of laboratory tests indicate that WFS and NRL reduces the workability of concrete. Slight reduction in splitting tensile strength was observed for mixtures containing NRL and WFS, in comparison to conventional mix. No specific trend was observed for flexural strength at 7 days, but at 28 days the difference was within ±3%, when compared to conventional mix. Strength development for mixtures containing NRL and WFS was slightly lower than conventional mix. The limited results of this study show that concrete containing NRL and WFS do have potential for use as non- structural concrete.

  20. Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

    Nirmala, D. B.; Raviraj, S.


    This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

  1. Design and production of a novel sand materials strength testing machine for foundry applications

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat


    In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer....... The force was calibrated using an Amsler Hydraulic Press while the displacements were calibrated with and without loading using a displacement calibrator (Heidenhain Digitaler). The calibration results showed that the data obtained are stable and reliable and the machine can be used for the measurement...

  2. Characterization of hydrocarbon emissions from green sand foundry core binders by analytical pyrolysis

    Yujue Wang; Fred S. Cannon; Magda Salama; Jeff Goudzwaard; James C. Furness [Pennsylvania State University, University Park, PA (United States). Department of Civil and Environmental Engineering


    Analytical pyrolysis was conducted to compare the hydrocarbon and greenhouse gas emissions of three foundry sand binders: (a) conventional phenolic urethane resin, (b) biodiesel phenolic urethane resin, and (c) collagen-based binder. These binders are used in the metal casting industry to create internal cavities within castings. Green sand contains silica sand, clay, carbonaceous additives (eg bituminous coal) and water. The core samples were flash pyrolyzed in a Curie-point pyrolyzer at 920{sup o}C with a heating rate of about 3000{sup o}C/sec. This simulated some key features of the fast heating conditions that the core binders would experience at the metal-core interface when molten metal is poured into green sand molds. The core samples were also pyrolyzed in a thermogravimetric analyzer (TGA) from ambient temperature to 1000{sup o}C with a heating rate of 30{sup o}C/min, and this simulated key features of the slow heating conditions that the core binders would experience at distances that are further away from the metal-core interface during casting cooling. Hydrocarbon emissions from flash pyrolysis were analyzed with a gas chromatography-flame ionization detector, while hydrocarbon and greenhouse gas emissions from TGA pyrolysis were monitored with mass spectrometry. The prominent hazardous air pollutant emissions during pyrolysis of the three binders were phenol, cresols, benzene, and toluene for the conventional phenolic urethane resin and biodiesel resin, and benzene and toluene for the collagen-based binder. Bench-scale analytical pyrolysis techniques could be a useful screening tool for the foundries to compare the relative emissions of alternative core binders and to choose proper materials in order to comply with air-emission regulations. 20 refs., 4 figs., 1 tab.

  3. The characterization of total and leachable metals in foundry molding sands.

    Dungan, Robert S; Dees, Nikki H


    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study was to characterize total and leachable metals from waste molding sands. A total elemental analysis for Ag, Al, As, B, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, V, and Zn was conducted on 36 clay-bonded and seven chemically bonded molding sands. Total metal concentrations in the molding sands were similar to those found in agricultural soils. The leaching of metals (i.e. Ag, As, Ba, Be, Cd, Cr, Cu, Ni, Pb, Sb, and Zn) was assessed via the toxicity characteristic leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and ASTM water leach test. Based on the TCLP data, none of the 43 molding sands would meet the Resource Conservation and Recovery Act (RCRA) characteristic for toxicity due to high Ag, As, Ba, Cd, Cr, and Pb. Compared to the TCLP results, the metal concentrations were generally lower in the SPLP and ASTM extracts, which is likely related to the buffering capacity of the extraction fluids.

  4. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.


    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined....... The coating density, viscosity, moisture content and wet and dry weight of the coating were evaluated on cores that had been coated at three different dip-coating times. The coating coverage, surface appearance and depth of penetration into the cores were examined with a Stereomicroscope. Gray iron castings...... were produced with sol-gel coated and uncoated cores and the results were related to the coating properties. The casting results were also compared with castings made with cores coated with commercial alcohol-based and water-based foundry coatings. The analyses show that castings produced with sol...

  5. Measurement of elastic modulus and evaluation of viscoelasticity of foundry green sand


    Elastic modulus is an important physical parameter of molding sand; it is closely connected with molding sand's properties. Based on theories of rheology and molding sand microdeformation, elastic modulus of molding sand was measured and investigated using the intelligent molding sand multi-property tester developed by ourselves. The measuring principle was introduced. Effects of bentonite percentage and compactibility of the molding sand were experimentally studied. Furthermore, the essential viscoelastic nature of green sand was analyzed. It is considered that viscoelastic deformation of molding sand consists mainly of that of Kelvin Body of clay membrane, and elastic modulus of molding sand depends mainly on that of Kelvin Body which is the elastic component of clay membrane between sands. Elastic modulus can be adopted as one of the property parameters, and can be employed to evaluate the viscoelastic properties of molding sand.

  6. Measurement of elastic modulus and evaluation of viscoelasticity of foundry green sand

    Qingchun XIANG


    Full Text Available Elastic modulus is an important physical parameter of molding sand; it is closely connected with molding sand's properties. Based on theories of rheology and molding sand microdeformation, elastic modulus of molding sand was measured and investigated using the intelligent molding sand multi-property tester developed by ourselves. The measuring principle was introduced. Effects of bentonite percentage and compactibility of the molding sand were experimentally studied. Furthermore, the essential viscoelastic nature of green sand was analyzed. It is considered that viscoelastic deformation of molding sand consists mainly of that of Kelvin Body of clay membrane, and elastic modulus of molding sand depends mainly on that of Kelvin Body which is the elastic component of clay membrane between sands. Elastic modulus can be adopted as one of the property parameters, and can be employed to evaluate viscoelastic properties of molding sand.

  7. The reclamation of used moulding and core sands as a part of research programme of the Foundry Research Institute in Cracow

    I. Izdebska-Szanda


    Full Text Available The article presents a historical outline of studies carried out by the Foundry Research Institute in Cracow on technical and technological solutions regarding the development of a reclamation process of the used moulding and core sands with attention focused on the past twenty years. Various aspects that control studies of the sand reclamation, from the thermal process, through pneumatic reclamation, and with preferences focused on the application of a mechanical treatment of the used sand, were discussed. Particular emphasis was put on the vibration method.Examples of design solutions developed by the Foundry Research Institute in Cracow were described. They were implemented inindustrial practice both at home and abroad. Their versatility and effectiveness as satisfying BAT criteria was stressed.

  8. Application of design projects developed by Foundry Research Institute in Krakow in construction of integrated stand for processing and reclamation of moulding sands

    I. Izdebska-Szanda


    Full Text Available The article is devoted to the description of a new integrated system for processing and reclamation of moulding and core sands using the equipment developed by Foundry Research Institute in Krakow. The idea and operation of a complex stand, which allows for co-existence of three routes of material circulation, i.e. system sand, new sand and reclaim, with maximum utilisation of the existing equipment have been presented. Various aspects, economical and ecological, of the proposed design have been discussed.

  9. Recycling of iron foundry sand and glass waste as raw material for production of whiteware.

    Bragança, Saulo R; Vicenzi, Juliane; Guerino, Kareline; Bergmann, Carlos P


    The purpose of this study was to evaluate the production feasibility of triaxial whiteware using sand from cast iron moulds as a raw material instead of silica, and recycled glass in place of feldspar. Formulations were prepared using sand, glass waste, and white-firing clay such that only 50% of the composition was virgin material (clay). The ceramic bodies were formed by pressing and fired at different temperatures (between 1100 and 1300 degrees C). Specimens were characterized in terms of green density prior to firing; and their flexural strength, linear shrinkage, and water absorption were measured after firing. The microstructure was determined by scanning electron microscopy. Possible environmental impacts of this recycling process were also evaluated, through solubility and leaching tests, according to Brazilian standards. Gaseous emissions during the firing process were also analysed. The results showed that it is possible to produce triaxial ceramics by using such alternative raw materials.

  10. Polysialates binders preparation and their influence to shear strength of foundry sand mixtures

    R. Fridrich


    Full Text Available This paper deals with polysialates water-glasses preparation. There were used various procedures with the goal to create inorganic polymer on silicon and aluminum base. The one composed of SiO2 and AlO4 tetrahedron chains. For the preparation was concentrated NaOH solution used together with metakaolinite in a way low-temperature synthesis in the presence of alkaline silicate: higher pressure and temperature (autoclave to direct making of alkaline silicate made of sand, NaOH with metakaolinite addition and by melting fritted glass together with metakaolinite and dissolution in autoclave. The dissolving effectivity was evaluated by the concentration of aluminum in alkaline silicate and by the influence to reduce strengths after heat exposition with this inorganic binder.


    The report discusses the control of odorous emissions from iron foundries. he main process sources of odors in iron foundries are mold and core making, casting, and sand shakeout. he odors are usually caused by chemicals, which may be present as binders and other additives to the...

  12. International Foundry Forum 2006


    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  13. Dust exposure in Finnish foundries.

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J


    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  14. The 12th China National Foundry Academic Congress held concurrently with China Foundry Week 2011 successfully in Guangzhou


    The 12th China National Foundry Academic Congress and China Foundry Week 2011 (hereinafter as Congress),sponsored by the Chinese Mechanical Engineering Society and organized by the Foundry Institution of Chinese Mechanical Engineering Society,was successfully held in Guangzhou from November 14 to 17,2011.Over 530 representatives attended the event.The theme of this event was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".There were 78 academic technical presentations in total,among which 12 were the specially invited speeches that presented in the plenary session.The presentations given in the technical session included 5 on cast steels,15 on non ferrous alloys,7 on cast irons,13 on sand casting process,16 on non sand casting processes,and 10 on moulding materials.A total of 130 technical papers were included in the proceedings of the Congress.

  15. Industrial sand and gravel

    Dolley, T.P.


    Domestic production of industrial sand and gravel in 2012 was about 49.5 Mt (55 million st), increasing 13 percent compared with that of 2011. Some important end uses for industrial sand and gravel include abrasives, filtration, foundry, glassmaking, hydraulic fracturing sand (frac sand) and silicon metal applications.

  16. Evaluation of occupational exposure to free silica in Alberta foundries.

    Ayalp, A; Myroniuk, D


    The Occupational Hygiene Branch of Alberta Workers' Health, Safety and Compensation conducted a comprehensive study of the foundry industry in Alberta. The surveys assessed both the degree of health hazards present and the effectiveness of existing control systems for airborne contaminants. All nine of Alberta's ferrous foundries were surveyed in the course of the project. The foundries varied from those which were small with limited mechanization to those which were large and highly automated. The concentrations of free silica in the work environment are correlated to the different attempts to control silica using substitution and various ventilation systems. The particular foundry processes evaluated for airborne free silica were sand preparation, shakeout, dry sand transport and sand molding. Workers' exposure to free airborne silica was evaluated by personal and area samples. The free silica content of the samples was determined by infra-red spectrophotometry. The results indicated most control systems were inadequate. Effective control methods are described to reduce the health hazard.

  17. Influence green sand system by core sand additions

    N. Špirutová; J. Beňo; V. Bednářová; J. Kříž; M. Kandrnál


    Today, about two thirds of iron alloys casting (especially for graphitizing alloys of iron) are produced into green sand systems with usually organically bonded cores. Separation of core sands from the green sand mixture is very difficult, after pouring. The core sand concentration increase due to circulation of green sand mixture in a closed circulation system. Furthermore in some foundries, core sands have been adding to green sand systems as a replacement for new sands. The goal of this co...


    Wiesław Kuczko; Radosław Wichniarek; Filip Górski; Paweł Buń; Przemysław Zawadzki


    The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling) out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with mod...

  19. The Molecular Foundry (TMF)

    Federal Laboratory Consortium — Founded in 2006 by the Department of Energy (DOE), the Molecular Foundry is a critical part of the DOE's National Nanotechnology Initiative, a multi-agency framework...

  20. Foundry energy conservation workbook


    The foundry industry is a significant user of energy, and therefore, a natural candidate for efforts to save energy and improve efficiency by both governmental agencies and technical/trade associations. These efforts are designed to both improve the national energy position and improve the industry's efficiency and profitability. Increased energy cost and the reduced availability of fossil fuels at certain times have provided the incentive to curb waste and to utilize purchased energy wisely. Energy costs now approach and sometimes exceed 10% of the sales dollar of many foundries. Although energy use by foundries has gradually decreased on a per/ton basis in recent years, the foundry industry must continue to find ways to utilize energy more efficiently. This workbook provides ways to achieve this goal.

  1. Modified polysaccharides as alternative binders for foundry industry

    K. Kaczmarska


    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  2. JPL Innovation Foundry

    Sherwood, Brent; McCleese, Daniel


    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  3. JPL Innovation Foundry

    Sherwood, Brent; McCleese, Daniel


    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  4. Foundry Coating Technology: A Review

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat


    is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  5. Hong Kong's Foundry Industry Survey


    @@ Hong Kong, as one of the global economy centers, its manufacturing industry is well-known to the world. Foundry industry is named as "The Father of Manufacturing Industry",and in Hong Kong there currently are 1 500 enterprises, staffed with 500 000 employees. The following are some special features of the Hong Kong foundry industry.

  6. Determination of thermal conductivity in foundry mould mixtures

    G. Solenički


    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  7. Influence of Properties of Foundry Raw Sand on Quality of Cylinder Block and Head Castings%铸造用砂的性能对缸体和缸盖铸件质量的影响



    介绍了我国风积砂、海砂、湖砂和河砂四大砂系的资源和生产状况,分析了擦洗砂和焙烧砂各主要参数对缸体、缸盖铸件质量的影响情况和常用特种砂在提高铸件质量方面的作用,强调了生产缸体、缸盖铸件时用砂的选择与组合原则.%An introduction was made to the present resource and production situation of four Chinese main sand series including eolian sand,sea sand, lake sand and river sand. The influences of the main parameters of scrubbed sand and baked sand on quality of cylinder block and head castings and the effect of commonly used special sand in casting quality improvement were analyzed, as well as the selection and combination principle of raw sand used for cylinder block and head castings production was stressed.


    V. S. Doroshenko


    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  9. Focus on Foundry Industry in China


    @@ Till the latest issue is published, the CHINA FOUNDRY journal has started publication for two years. So far, nine issues of the CHINA FOUNDRY journal have been edited and published, and distributed to more than 50countries and regions.

  10. Influence green sand system by core sand additions

    N. Špirutová


    Full Text Available Today, about two thirds of iron alloys casting (especially for graphitizing alloys of iron are produced into green sand systems with usually organically bonded cores. Separation of core sands from the green sand mixture is very difficult, after pouring. The core sand concentration increase due to circulation of green sand mixture in a closed circulation system. Furthermore in some foundries, core sands have been adding to green sand systems as a replacement for new sands. The goal of this contribution is: “How the green sand systems are influenced by core sands?”This effect is considered by determination of selected technological properties and degree of green sand system re-bonding. From the studies, which have been published yet, there is not consistent opinion on influence of core sand dilution on green sand system properties. In order to simulation of the effect of core sands on the technological properties of green sands, there were applied the most common used technologies of cores production, which are based on bonding with phenolic resin. Core sand concentration added to green sand system, was up to 50 %. Influence of core sand dilution on basic properties of green sand systems was determined by evaluation of basic industrial properties: moisture, green compression strength and splitting strength, wet tensile strength, mixture stability against staling and physical-chemistry properties (pH, conductivity, and loss of ignition. Ratio of active betonite by Methylene blue test was also determined.

  11. 77 FR 32998 - Foundry Coke From China


    ... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject five... order on foundry coke from China would be likely to lead to continuation or recurrence of material... Commission are contained in USITC Publication 4326 (May 2012), entitled Foundry Coke from...

  12. UK silica sand resources for fracking

    Mitchell, Clive


    UK silica sand resources for fracking Clive Mitchell, Industrial Minerals Specialist, British Geological Survey, Keyworth, Nottingham, NG12 5GG Email: Silica sand is high purity quartz sand that is mainly used for glass production, as foundry sand, in horticulture, leisure and other industrial uses. One specialist use is as a ‘proppant’ to enhance oil and gas recovery. This presentation will focus on this application, particularly for shale gas recovery where it is mo...

  13. Molecular Foundry, Berkeley, California (Revised)

    Carlisle, N.


    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers. The result is an energy efficient high-performing sustainable laboratory.

  14. Using sol-gel component as additive to foundry coatings to improve casting quality

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.


    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... was evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings...

  15. Determination of electrical properties of materials used in microwaveheating of foundry moulds and cores

    B. Opyd


    Full Text Available The environment-friendly and cost efficient microwave heating of moulding and core sands opens possibilities to use plastics and wood for structures of foundry instrumentation, where transparency to microwaves is the main requirement. Presented are results of a preliminary research on determining possibilities to use selected materials in microwave field. From the viewpoint of specificity of this process, the basic parameter is ability to absorb or transmit microwave radiation. Determined were the following electrical properties: tangent of dielectric loss angle and permittivity of selected materials. The materials were classified according to their transparency to electromagnetic radiation in order to choose the ones suitable for tooling applied in foundry processes.

  16. MouldingSandDB – a modern database storing moulding sands properties research results

    J. Jakubski


    Full Text Available The complexity of foundry processes requires the use of modern, advanced IT tools for optimization, storage and analysis of t echnicaldata. Properties of moulding and core sands that are collected in research laboratories, manufacturers, and finally in the foundries, are not in use later on. It seems important to create a database that will allow to use the results stored, along with the possibility of searching according to set criteria, adjusted to casting practice. This paper presents part of the database named „MouldingSandDB”, which allows to collect and search data for synthetic moulding sands.

  17. From famous foundry to 'supersurgery'.

    Mann, Steve


    Dr Steve Mann, a partner at the Worcester Street Medical Practice in Stourbridge, describes how he and a number of his GP colleagues have worked with architects, Abacus Architects, and main contractor, Amphion Construction, as well as with a number of local NHS and local authority bodies, to co-ordinate construction of a new GP 'supersurgery' - the realisation of a dream - on the former site of what is believed to be one of England's oldest foundries in the West Midlands town. The architects' view on the scheme, one of the key goals of which is to retain both much of the character, and the unusual original metal sub-structure, of the former foundry, is also given.

  18. Web based foundry knowledge base

    A. Stawowy


    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  19. Status and Development of China Foundry Mould Industry


    @@ With the development of automotive industry and mechanical manufacturing industry of China, the foundry industry in the country has been continuously growing.Foundry moulds, which are called "the mother of foundry"have been paid more and more attention.

  20. Kocel Steel Foundry Grand Opening Ceremony

    TIAN Shi-jiang


    @@ On May 9, 2006 the Grand Opening ceremony of Kocel Steel Foundry Co., Ltd. was held in the National Economic and Technological Development Zone in Yinchuan City, Ningxia, China. Kocel Steel Foundry Co.,Ltd. is a large scale enterprise producing steel castings and it is jointly established by Ningxia Kocel Group,Changcheng Suzaki Machine & Foundry Co., Ltd. and Voestalpine Giesserei Linz GmbH, Austria.

  1. The Eleventh National Foundry Congress of FICMES with China Foundry Week 2006


    @@ The Eleventh National Foundry Congress, an event given every four years by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) and the once a year's China Foundry Week were held on September 18-24, 2006 in Xi'an, Shaanxi province.

  2. Plasma on a foundry cupola

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  3. Health and safety at work in foundry companies

    L. Wojtynek


    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  4. Biopolimers – structure, properties and applicability in the foundry industry

    B. Grabowska


    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  5. Optimising network flow for cost- and value- efficient operation of the supplier-to-foundry system

    A. Smoliński


    Full Text Available Skillful control of a network flow, which creates a real bridge between the supplier and user, is one of the most important conditions for cost-efficient operation of an enterprise, foundry shop included. This paper describes modern principles of the network optimising for better distribution of the moulding sand, using modern methods of operational research and commonly available Excel calculation sheet equipped with an optimising tool called Solver.

  6. Advanced technology nodes, a foundry perspective

    Faul, Jürgen; Hoentschel, Jan; Wiatr, Maciej; Horstmann, Manfred


    Leading edge foundries need to fulfill a wide range of customer needs and have to deliver state-of-the-art performance processes. Therefore, an innovative but flexible modular technology set up is essential. This paper will show after a brief introduction of foundry challenges in general Global Foundries path towards the 28nm technology. Here, two key elements like high k metal gate process and embedded stressors are discussed. The article is concluded with an outlook on future device scaling from a leading edge foundry's perspective. This look ahead includes recent transistor architecture and process technology trends. More specifically, some challenges of the 20nm technology are discussed. This node will push planar transistor technology to its physical limits. Due to this, subsequent nodes will require substantial innovations in process architecture and device concepts. Two potential device paths are foreseen and compared, i.e. FinFet and ET-SOI-UTBB devices.

  7. People in Foundry Field of china


    @@ Mr.TAN De-rui Art casting expert and leader Mr.TAN De-rui,born in 1936, graduated from the Mechanical uated from the Mechanical Engineering Department of Shanghai Jiaotong University,majoring in foundry.


    Wiesław Kuczko


    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  9. China Foundry Week 2005 August 28-Septmber 1,2005


    @@ China Foundry Week is a large event annually and the largest gathering for Chinese foundry industry.It is sponsored by Chinese Mechanical Engineering Society, China Productivity Promotion Center of Mechanical Industry and organized by Foundry Institution of Chinese Mechanical Engineering Society(FICMEC), Productivity Promotion Center of Foundry Industry of China. The aim of the Foundry Week is to provide a platform for technology exchange for technologists, industrialists, researchers and academicians connected with the foundry industry to come together and share their expertise.

  10. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    D. Nowak


    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.


    I. E. Illarionov


    Full Text Available Some features of the use of mixtures of metal phosphate binder and management principles of their properties for production of castings of ferrous and non-ferrous metals and alloys were shown.

  12. Research and application of enterprise resource planning system for foundry enterprises

    Zhou Jianxin


    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  13. Successful the 4th Global Foundry Sourcing Conference 2009


    @@ The 4th Global Foundry Sourcing Conference (FSC) 2009 was held at Rainbow Hotel Shanghai from April 16 to 17,2009. The FSC Conference was organized by China Foundry Suppliers Union and Suppliers China Information Consultation Co. Ltd. (SC),and co-sponsored by National Technical Committee 54 on Foundry of Standardization Administration of China.

  14. China Foundry Week 2009 Held Successfully in Weihai


    @@ China Foundry Week 2009, sponsored by Chinese Mechanical Engineering Society (CMES) and organised by the Foundry Institute of Chinese Mechanical Engineering Society (FICMES) and the National Productivity Promotion Centre of Foundry Industry (NPPCFI), was held in Weihai, Shandong province from October 24 through 28, 2009.

  15. The present and future status of Japanese foundry industry

    Kanetake NAKATANI


    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  16. Integration of IC Foundries and MEMS Fabrication


    Peterson, 1982) Polysilicon surface micromachining LIGA (Karlsruhe, 1986) Silicon accelerometers commercialized Micromotors MOSIS CMOS MEMS (1991) MUMPS...1992) DRIE (1995) ’80s Surface Micromachining ’90s MEMS Foundries Bulk Si Micromachining ASTM MEMS Test Structures (1998) Future MOSIS (1986) ASIMPS

  17. Towards Measuring Investment in Flexible Foundry Manufacturing

    Rhythm Suren Wadhwa


    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  18. State of the Art Treatment of Non-Ferrous Castings 3-in-1 Heat Treatment Systems Combine Foundry Processes

    Volker R. Knobloch


    The interior of a high-pressure die-casting is of an unsatisfactory quality. Engine blocks made with this die casting process show lower specific engine performance. Pressure die-casting can hardly be heat treated for obvious reasons.PSM (Precision Sand Molds) process uses sand and organic binder to generate a mold and even allows the manufacturing of complex diesel engine blocks in aluminum alloys. Combined technologies are available for semi-permanent mold castings with cores and castings made in Precision Sand Molds with organic binders. Castings are placed into the special heat treatment furnace immediately after pouring without the operations in stand alone machinery. This patented Sand Lion(R) 3-in-1 technology processes hot castings and carries out three (3) foundry processes simultaneously in one (1) automated machine: 1) De-coring and sand removal; 2) Thermal sand reclamation; 3) Solution heat treatment of castings. The combination of several main casting processes is reflected in significant reductions of energy consumption, of production costs, and improving the quality of the castings. Audits in foundries using the 3-in-1 process showed an average reduction in production costs of more than 30%.


    Carlos Alberto Mendes Moraes


    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  20. Study on Type C Coal Fly ash as an Additive to Molding Sand for Steel Casting

    Palaniappan, Jayanthi


    Study of physio-chemical properties studies such as granulometric analysis, moisture, X ray fluorescence etc. were performed with Type C coal—combustion fly ash to investigate their potential as a distinct option for molding sand in foundry, thereby reducing the dependency on latter. Technological properties study such as compressive strength, tensile strength, permeability and compaction of various compositions of fly ash molding sand (10, 20 and 30 % fly ash substitute to chemically bonded sand) were performed and compared with silica molding sand. Steel casting production using this fly ash molding sand was done and the casting surface finish and typical casting parameters were assessed. It was noted that a good quality steel casting could be produced using type C fly ash molding sand, which effectively replaced 20 % of traditional molding sand and binders thereby providing greater financial profits to the foundry and an effective way of fly ash utilization (waste management).

  1. The Lot Sizing and Scheduling of Sand Casting Operations

    Hans, Erwin; Velde, van de Steef


    We describe a real world case study that involves the monthly planning and scheduling of the sand-casting department in a metal foundry. The problem can be characterised as a single-level multi-item capacitated lot-sizing model with a variety of additional process-specific constraints. The main obje

  2. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)


    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  3. Foundry Wastes Reuse and Recycling in Concrete Production

    Silvia Fiore


    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  4. Non-standard tests for process control in chemically bonded sands

    S. Ramrattan


    Full Text Available Chemically bonded sand cores and molds are more commonly referred to as precision sand systems in the high production automotive powertrain sector. Their behavior in contact with molten metal can lead to casting defects. Consequently, the interaction is of great interest and an important part of metal casting technology. The American Foundry Society (AFS sand testing is based on physical, mechanical, thermal and chemical properties of the sand system. Foundry engineers have long known that certain AFS sand tests provide limited information regarding control of molding and casting quality. The inadequacy is due to the fact that sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Non-standard foundry sand testing has proven useful for laboratory measurement of these characteristics in foundry sand using a disc-shaped specimen. Similarly, the equivalent disc-shaped specimens are used for casting trials. In order to accomplish near-net-shape casting with minimal defects, it is necessary to understand both the properties of the sand system, as well as the interface of molten metal when different binders, additives and/or refractory coatings are used. The methodology for the following non-standard chemically bonded sand tests is described: (1 disc transverse; (2 impact; (3 modified permeability; (4 abrasion; (5 thermal distortion; (6 quick loss on ignition. The data related to the non-standard sand tests were analyzed and interpreted. The test results indicate that there is relatively lower test-to-test variability with the disc-shaped specimens. The non-standard tests were able to discriminate between the chemically bonded polyurethane cold box sand specimens. Further studies should be conducted on various other sand and binder systems as well as on different specimen thicknesses.

  5. Effects of advanced oxidation on green sand properties via iron casting into green sand molds.

    Wang, Yujue; Cannon, Fred S; Voigt, Robert C; Komarneni, Sridhar; Furness, J C


    The effects of advanced oxidation (AO) processing on the properties of green sand were studied via pouring cast iron into green sand molds. Upon cooling, the green sand molds were autopsied at various distances from the metal-sand interface. Autopsy green sand samples collected from a mold that incorporated AO water were characterized and compared to controlled samples collected from a similar autopsied mold made with conventional tap water (TAP). It was found that the AO processing removed a coating of coal pyrolysis products from the clay surface that typically accumulated on the clay surface. As a result, the AO-conditioned green sand retained 10-15% more active clay as measured bythe standard ultrasonic methylene blue titration than did the TAP-conditioned green sand. The AO processing also nearly doubled the generation of activated carbon from the normalized amount of coal composition of the green sand during the casting process. The AO-enhanced activated carbon generation and the AO-incurred clay surface cleaning provided the AO-conditioned green sand with higher normalized pore volume, and thus higher normalized m-xylene adsorption capacity, i.e., relative to before-metal-pouring conditions. Furthermore, mathematical analysis indicated that the AO-conditioned green sand better retained its important properties after pouring than did the TAP-conditioned green sand. Effectively, this meant after metal pouring, the AO-conditioned sample offered about the same net properties as the TAP-conditioned sample, even though the AO-conditioned sample contained less clay and coal before metal pouring. These results conformed to the full-scale foundry empirical finding that when AO is used, foundries need less makeup clay and coal addition through each casting cycle, and they release less air emissions.

  6. Excellent Casting Awards at the 2010 China International Foundry Expo

    China Foundry Association


    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  7. People in Foundry Field of China


    @@ Mr. Song Caifei was born in 1929 in Liuyang of Hunan Province, and started to work in 1949. Later he was sent to former Dalian Industry Russian Academy to learn Russian, in order to go to the former Soviet Union studying professional technology for nonferrous alloys. However, according to the agreement of Sino-Germany technical cooperation, he was instead admitted to ZIG-Leipzig Foundry College in Germany majoring in special casting to onslaught die casting, and completed his study at the end of 1956.

  8. MEMS/MOEMS foundry services at INO

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert


    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  9. Mask cycle time reduction for foundry projects

    Balasinski, A.


    One of key deliverables of foundry based manufacturing is low cycletime. Building new and enhancing existing products by mask changes involves significant logistical effort, which could be reduced by standardizing data management and communication procedures among design house, mask shop, and foundry (fab) [1]. As an example, a typical process of taping out can take up to two weeks in addition to technical effort, for database handling, mask form completion, management approval, PO signoff and JDV review, translating into loss of revenue. In order to reduce this delay, we are proposing to develop a unified online system which should assist with the following functions: database edits, final verifications, document approvals, mask order entries, and JDV review with engineering signoff as required. This would help a growing number of semiconductor products to be flexibly manufactured at different manufacturing sites. We discuss how the data architecture based on a non-relational database management system (NRDMBS) extracted into a relational one (RDMBS) should provide quality information [2], to reduce cycle time significantly beyond 70% for an example 2 week tapeout schedule.

  10. New EUROPRACTICE microsystem design and foundry services

    Salomon, Patric R.; Beernaert, Dirk; Turner, Rob


    The microsystems market for MST is predicted to grow to 38 billion dollars by the year 2002, with systems containing these components generating even higher revenues and growth. One of the barriers to successful exploitation of this technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities. To overcome this problem, the European Commission has started the EUROPRACTICE program in 1996 with the installation of manufacturing clusters and demonstration activities to provide access to microsystems foundry services for European small and medium sized companies (SMEs). Since 1996, there has been a shift form providing 'broad technology offers' and 'raising awareness fro microsystem capabilities' to 'direct support of design needs' and 'focused services' which allow SMEs to use even complex microsystems technologies to implement their products, The third phase of EUROPRACTICE has just been launched, and contains 5 Manufacturing Clusters, 12 Designs Houses, and 7 Competence Centers, each working in different application/technology areas. The EUROPRACTICE program will be presented together with a detail description of the capabilities of the participants and information on how to access their services.

  11. Small Scale Foundries in Ghana: The challenges

    Anthony ANDREWS


    Full Text Available Small Scale Foundries (SSFs have been in existence for several years in Ghana. The industry has created several jobs for the people of Ghana and has minimized the burden on government to find ways of disposing scrap metals generated within the country. While scrap metals are still being exported, the quantity exported has decreased as a result of recycling by foundrymen in producing various parts. The government of Ghana has not paid special attention to this industry. Nevertheless, individuals and private investors are heavily involved in producing several thousands of tonnes of castings annually generating revenue for the government through taxation as well as helping with metal waste disposal. Metal cast products are sold both locally and internationally to neighbouring countries. The industry is however faced with numerous challenges. These include quality issues due to lack of technical know-how, access to funding from both government and private financial institutions and foundry waste management. To promote this industry, government and private financial institutions must be encouraged to come on board. Policies must be established and proper training programme developed to improve and promote this technology. This could go a long way in reducing the high unemployment rate in Ghana.

  12. Hybrid foundry patterns of bevel gears

    Budzik G.


    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  13. Strength properties of moulding sands with chosen biopolymer binders

    St.M. Dobosz


    Full Text Available The article presents the results of primary researches of the IV generation moulding sands, in which as the binders are used differentbiodegradable materials. The bending and the tensile strength of the moulding sands with polylactide, poly(lactic-co-glycolic acid,polycaprolactone, polyhydroxybutyrate and cellulose acetate as binders were measured. The researches show that the best strengthproperties have the moulding sands with polylactide as binder. It was proved that the tested moulding sands’ strength properties are goodenough for foundry practice.

  14. Foundry Technology of GIS Aluminium Alloy Tank%GIS铝合金罐体的铸造技术

    丁苏沛; 康敬乐; 史学谦; 毕建峰; 郭小花


    The involved equipment, die and mold as well as technological essentials for casting of aluminium alloy tank with foundry method such as sand casting, low pressure sand casting, low pressure permanent die casting with sand core, low pressure permanent die casting and Vacuum sealed molding process have been analysed and discussed.%本文就铝合金罐体的主要铸造方法(即砂型铸造、砂型低压铸造、金属型砂芯低压铸造、金属型低压铸造和V法铸造)所涉及的设备、模具和工艺方面的技术要点进行分析和探讨.

  15. Maintenance system improvement in cast iron foundry

    S. Kukla


    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  16. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    M. Rączka


    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  17. Guide to energy efficiency opportunities in Canadian foundries



    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  18. A cluster of Acinetobacter Pneumonia in foundry workers

    Cordes, L.G.; Brink, E.W.; Checko, P.J.; Lentnek, A.; Lyons, R.W.; Hayes, P.S.; Wu, T.C.; Tharr, D.G.; Fraser, D.W.


    In a 3-month period, three men who had worked for 5 to 19 years as welders or grinders of steel castings in a foundry acquired pneumonia caused by Acinetobacter calcoaceticus variety anitratus serotype 7J. Two of the men died, and postmortem examination showed mixed-dust pneumoconiosis with iron particles in the lungs. A calcoaceticus variety anitratus serotype 7J was isolated from the air in the foundry but the source was not found. The prevalence of antibody titers of 64 or greater to the 7J strain was significantly higher among foundry workers (15%) than among community controls (2%) (p less than 0.01). Sampling showed that the concentrations of total and metallic particles (especially iron) and of free silica in air inhaled by welders and grinders at the foundry frequently exceeded acceptable levels. These findings suggest that chronic exposure to such particles may increase susceptibility to infection by this organism, which rarely affects healthy people.

  19. Development tendencies of moulding and core sands

    Stanislaw M. Dobosz1


    Full Text Available Further development of the technology for making moulding and core sands will be strictly limited by tough requirements due to protection of the natural environment. These tendencies are becoming more and more tense, so that we will reach a point when even processes, that from technological point of view fulfill high requirements of the foundry industry, must be replaced by more ecologically-friendly solutions. Hence, technologies using synthetic resins as binding materials will be limited. This paper presents some predictable development tendencies of moulding and core sands. The increasing role of inorganic substances will be noticed, including silicate binders with significantly improved properties, such as improved knock-out property or higher reclamation strength. Other interesting solutions might also be moulding sands bonded by geo-polymers and phosphate binders or salts and also binders based on degradable biopolymers. These tendencies and the usefulness of these binders are put forward in this paper.

  20. Improved Foundry Castings Utilizing CAD/CAM


    designed to simulate the heat transfer behavior during freezing and the subsequent cooling of an arbitrarily shaped 3D casting solidify- ing in a sand...variety of complex 2D and 3D geometries may be simulated by these routines. It is important, however, to be aware of the assumptions made in the design...three-dimensional with a sand mold surrounding a steel casting. The simulation program is desing - ed to simulate any shape. The shape of test casting

  1. Announcement of the 7th FOSECO Cup Excellent Foundry Papers of Foundry Institution of Chinese Mechanical Engineering Society 2004


    @@ The second stage work (final judgment) of the 7th FOSECO Cup Excellent Foundry Papers organized by Foundry Institution of Chinese Mechanical Engineering Society was carried out in Sanya, Hainan province, China, on May 15-19, 2005. Two gold award papers, 10 silver award papers and 1 special award paper were awarded, and the other 44 papers recommended into the final judgment were recognized as excellent papers.

  2. Method of the Moulding Sands Binding Power Assessment in Two-Layer Moulds Systems

    M. Holtzer


    Full Text Available More and more foundry plants applying moulding sands with water-glass or its substitutes for obtaining the high-quality casting surface at the smallest costs, consider the possibility of implementing two-layer moulds, in which e.g. the facing sand is a sand with an organic binder (no-bake type and the backing sand is a sand with inorganic binder. Both kinds of sands must have the same chemical reaction. The most often applied system is the moulding sand on the water-glass or geopolymer bases - as the backing sand and the moulding sand from the group of self-hardening sands with a resol resin - as the facing sand. Investigations were performed for the system: moulding sand with inorganic GEOPOL binder or moulding sand with water glass (as a backing sand and moulding sand, no-bake type, with a resol resin originated from various producers: Rezolit AM, Estrofen, Avenol NB 700 (as a facing sand. The LUZ apparatus, produced by Multiserw Morek, was adapted for investigations. A special partition with cuts was mounted in the attachment for making test specimens for measuring the tensile strength. This partition allowed a simultaneous compaction of two kinds of moulding sands. After 24 hours of hardening the highest values were obtained for the system: Geopol binder - Avenol resin.

  3. Thermal aspects of temperature transformations in silica sand

    J.St. Kowalski


    Full Text Available Problems related with the choice of moulding sand composition considering its behaviour in contact with molten metal were discussed.The investigations of high-temperature phenomena enable moulding sand composition to be evaluated in terms of its applicability underthe specific conditions of a foundry shop. It is also possible to eliminate the casting defects related to moulding sand and its properties. The investigations were carried out on selected moulding sands from the family of the traditional carbon-free moulding mixtures. The effect of moulding sand composition and moisture content on the linear dilatation and stress formation caused by an allotropic quartz transformation was determined. The investigated phenomena were analysed on 3D diagrams plotted from the test data. A strong effect of the beta quartz - alpha quartz transformation at a temperature of about 6000C was stated.

  4. Properties of sodium silicate bonded sand hardened by microwave heating

    Wang Jina; Fan Zitian; Zan Xiaolei; Pan Di


    The sodium silicate bonded sand hardened by microwave heating has many advantages,such as low sodium silicate adding quantity,fast hardening speed,high room temperature strength,good collapsibility and certain surface stability. However,it has big moisture absorbability in the air,which would lead to the compression strength and the surface stability of the sand molds being sharply reduced. In this study,the moisture absorbability of the sodium silicate bonded sand hardened by microwave heating in different humidity conditions and the effect factors were investigated. Meanwhile,the reasons for the big moisture absorbability of the sand were analyzed.Some measures to overcome the problems of high moisture absorbability,bad surface stability and sharply reducing strength in the air were discussed. The results of this study establish the foundation of green and clean foundry technology based on the microwave heating hardening sodium silicate sand process.

  5. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    TIAN Shi-jiang; GE Chen-guang


    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  6. The Cooperation Signing Ceremony for First "Yeong Guan Cup" Foundry Process Design Contest for Chinese Undergraduates


    @@ In recent years, as the largest casting production country in the world, China's foundry industry has developed rapidly. However, because the majority of colleges and universities in China have cancelled the study of foundry as a major, there is a shortage of foundry professionals.

  7. Status and Development of Foundry Industry in Liaoning Province of China

    GE Hou-yan; ZHANG Yun-hua; WANG Bo


    @@ 1 General situation The Liaoning province is famous for the machine building industry and the iron-steel industry in China. The foundry industry also has fully been developed in Liaoning. There are about 3 000 foundries and (1.1-1.2) × 105 employees in Liaoning's foundry industry and the total yield of castings is 2.4 million tons.

  8. Cooperation Partnership and Sponsorship Plan for the 69th World Foundry Congress (WFC2010)


    @@ Introduction In January 2003 the World Foundry Organization (WFO) has awarded the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) to host the 69th World Foundry Conference (WFC) in 2010. The casting world's attention once again focuses on China, the rising casting giant.

  9. The AHP method used in assessment of foundry enterprise position

    J. Szymszal


    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  10. Rationalization of foundry processes on the basis of simulation experiment

    S. Kukla


    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  11. Electromagnet Gripping in Iron Foundry Automation Part III: Practice

    Rhythm Suren Wadhwa


    Full Text Available Flexibility can be defined as the ability to respond efficiently to the changing demands of the customer and is different in SMEs (Small-to-Medium manufacturing Enterprises than the traditional OEMs (Original Equipment Manufacturers. Costs involved in implementing manufacturing flexibility to meet customer demand are more important in the SMEs, especially those that are labor intensive for example foundries. Manufacturing systems with a high degree of flexibility can be rapidly changed to cover a wide range of production requirements. In this paper, we present a methodology enabling part handling flexibility, which has been incorporated in an iron foundry SME framework.

  12. Basic conditions of foundry industry of Guangxi province, China


    @@ 1. Metal casting industry in Guangxi 1.1 General situation For a long time, the industrial basis of Guangxi Zhuang Nationality Autonomous Region had been weak, and the foundry industry was comparatively backward in techniques. Since 1990' s of last century, the rapid progress of Guangxi has been achieved in machinery industry, especially the automobile industry, the engineering machinery industry and so forth, have effectively promoted the development of foundry industry.Now, the total annual output of various metal castings produced in the whole autonomous region is almost up to 300 000 tons.

  13. Elements of the efficiency system improvement of foundry

    J. Sitko


    Full Text Available The effectiveness of industrial systems is being ranked among important factors industrial engineering in foundry. He determines internal production abilities of foundry. It is possible to describe the effectiveness the measure of matching closely possibilities maximum number of products for definite quality standards, at the optimal use of production factors and with the application the best methods pouring out. The second worship of article is devoted to problems market supply casting products. They discussed comprehensive you will eat a little of processes supplying.

  14. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Bhattacharyya Shuvra S


    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  15. Evaluation of Reclamability of Molding Sands with New Inorganic Binders

    I. Izdebska-Szanda


    Full Text Available One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass, which allowing the use of ecological binders for casting non- ferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00- 015/09 "Advanced materials and technologies".

  16. Examination and analysis of influence of compaction degree on dielectricproperties of moulding sand components

    D. Nowak


    Full Text Available In the paper, presented are results of a research on influence of compaction degree on dielectric properties of components of moulding sands. During recent years, intensive research works on possibilities of using microwave heating in foundry technique are carried-out. However, introduction of such innovative, environment-friendly and efficient heating processes to foundry technologies is accompanied by a shortage of basic knowledge about behaviour of components of moulding sands in microwave field. In this case, of particular importance becomes knowledge of electrical properties of components of moulding and core sands, i.e. their permittivity εr and dielectric loss factor tgδ that characterise efficiency of absorbing electromagnetic radiation and thus prove effectiveness of the heating process.

  17. Using lean methodologies for economically and environmentally sustainable foundries

    R. M. Torielli


    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  18. Achieving Control of Coating Process in your Foundry

    Di Muoio, G. L.; Tiedje, N. S.


    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...

  19. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie


    hygienic samples, consisting of 16 selected PAH compounds. Mean total PAH concentration (SD) was 10.40 (4.04) mu g/m3. A multiple regression model of tobacco consumption, age, airborne PAH-exposure and foundry work on log HPU showed a significant correlation, p

  20. Manganese exposure in foundry furnacemen and scrap recycling workers

    Lander, F; Kristiansen, J; Lauritsen, Jens


    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...

  1. Investigations of physicochemical properties of dusts generated in mechanical reclamation process of spent moulding sands with alkaline resins

    R. Dańko


    Full Text Available Mechanical reclamation processes of spent moulding sands generate large amounts of post-reclamation dusts mainly containing rubbed spent binding agents and quartz dusts. The amount of post-reclamation dusts, depending in the reclamation system efficiency and the reclaim dedusting system, can reach 5%-10% in relation to the total reclaimed spent moulding sand. The proper utilization of such material is a big problem facing foundries these days. This study presents the results of investigations of physicochemical properties of post- reclamation dusts. All tested dusts originated from various Polish cast steel plants applying the mechanical reclamation process of moulding sands with alkaline resins, obtained from different producers. Different dusts, delivered from foundries, were tested to determine their chemical composition, granular characterization, physicochemical and energetic properties. Presented results confirmed assumptions that it is possible to utilize dusts generated during mechanical reclamation of used sands with organic resins as a source of energy.

  2. Planning and Implementation of Skill Competition Activities for Foundry Workers%铸造工技能竞赛活动的策划与实施



    分析了铸造工技能竞赛的难点,针对呋喃树脂自硬砂铸造工技能竞赛提出了理论培训与技能竞赛相结合等四种竞赛方式,以及举办铸造工技能竞赛活动的建议.校企合作,依托企业生产现场条件开展铸造工培训,形成了“理论培训+技能竞赛”的社会服务模式,取得了满意的人才培养效果.%The difficulties of the skill competition activities for foundry workers were analyzed,and four kind of competition modes were provided,in which theoretical training combined with a skill competion aiming the skills competition of self-hardening furan resin sand casting work,and some suggestions of foundry workers skills contests activities were put forward.In the condition of university-enterprise cooperation and e enterprise production sites,carrying out the training of foundry worker,a social service model of"theoretical training+skills competition" was formed to obtain satisfactory results of personnel training.

  3. Assessment of harmfulness of green sand with additions of dust from dry dedusting

    M. Holtzer


    Full Text Available Recently, in the literature about the problems cause to the environment by foundry industry, attention has been paid to the presence and harmful effect of aromatic hydrocarbons: benzene, toluene, ethylbenzene and isomers of xylenes (BTEX and polycyclic aromatic hydrocarbons (PAHs. The growing interest in these pollutants of the environment is a result of their biological activity; some of them are characterized by mutagenic and carcinogenic action. In foundries these hydrocarbons are emitted during the contact between mould or core sands and liquid metal.This article discusses the results of the studies made on the elution rate of some harmful compounds include polycyclic aromatic hydrocarbons (PAHs (Table 3 and 4 from waste mould sand with bentonite and coal dust M1 (mixture Kormix 75 and this one with addition of dust from dry dedusting of sand M2 preparing station (partial replacement of bentonite and emission of BTEX gases from this moulds poured with molten cast iron. From the results given in these tables it follows that both mould sands are characterized by low values of the concentration of investigation substances and haven’t negative influence for environment during casting or management in other means. Tests were done according to the methodology developed at Faculty of Foundry Engineering University of Science and Technology in Cracow.

  4. Energy conservation and emissions reduction strategies in foundry industry

    Li Yuanyuan


    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  5. Production system rationalisation on the example of iron foundry

    S. Kukla


    Full Text Available The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesise many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.

  6. Logistics of Materials Flow in an Iron Foundry

    S. Kukla


    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  7. 湿型砂造型中型砂质量的控制%Quality Control of Mould Sand in Green Sand Molding Process

    赵洪仁; 边庆月; 马顺龙


    介绍了湿型砂各组分的作用.论述了型砂性能与其组分的关系,并指出控制好有效膨润土量和有效添加剂量是控制型砂质量的关键,结合生产实例阐述了型砂质量的控制要点.指出提高型砂质量控制水平、生产优质铸件和实现铸造生产循环用砂是铸造生产节能减排的有效方法.%In this paper, the functions of every component in green sand were outlined and the relationship between properties of mould sand and its component was discussed. It is the key to control content of effective bentonite and additives for mould sand quality. The main points of mould sand quality control were showed by practical production case. Enhancing quality control level for mould sand, producing high quality casting and realizing recycling use of sand in foundry production are effective methods in realization of energy saving and emission reduction of foundry production.

  8. Molding Sand Quality Control in Green sand Molding%湿型砂造型中型砂质量的控制

    赵洪仁; 马顺龙


    介绍了湿型砂各组分的作用,论述了型砂性能与其组分的关系,认为控制好有效膨润土量和有效添加剂量是控制型砂质量的关键,结合生产实例说明了型砂质量的控制要点;指出提高型砂质量控制水平、生产优质铸件和实现铸造生产循环用砂是铸造生产节能减排的根本方法之一.%The effects of various in gredients of the green molding sand were introduced. The relationship hetween properties of the molding sand and its ingredients was described. It was considered that correct controlling the active bentonite amount and its addition amount is the key measure to control the quality of molding sand. By showing practical example, the key points of molding sand quality control were explained. It was pointed out that elevafing the quality control level of molding sand to produce high quality castings and actualize sand cycling usage in foundry production is one of the radical methods to conduct energy saving and emission reducing in foundry production.

  9. Possibilities of energy recovery and integrated energy supply for foundries

    Pautz, J.


    The energy utilization of foundries equipped with electric melting and arc furnaces was investigated. Systems were studied which optimize heat economy. Studies of the energy balance of arc furnaces with conventional refractory linings and with water cooled linings clearly demonstrate recovery possibilities as a function of the temperature of the waste heat. Domestic water heating, central heating, scrap drying and steam generator plant applications are proposed for the recovered heat. A considerable overall improvement in efficiency can be achieved.

  10. The Delegation Led by LI Xin-ya Attending the 67th World Foundry Congress


    @@ Invited by Mr. Matthew Poole, Chairman of the Organization Committee of the 67th World Foundry Congress,the delegation of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) led by LI Xin-ya,President of China Academy of Machinery Science and Technology, more recently attended the 67th World Foundry Congress, and visited the Royal Institute of Technology, Sweden; LOCOMO Cast Steel Company,Metso Corporation, Finland; Imperial College, London, United Kingdom; and Brunel University, United Kingdom.

  11. Statistical and Visualization Data Mining Tools for Foundry Production

    M. Perzyk


    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  12. A novel application of concentrated solar thermal energy in foundries.

    Selvaraj, J; Harikesavan, V; Eshwanth, A


    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

  13. Prevalence of Occupational Asthma and Respiratory Symptoms in Foundry Workers

    Servet Kayhan


    Full Text Available This cross-sectional study was conducted in a foundry factory to assess the prevalence of respiratory symptoms and occupational asthma in foundry workers. Physical examination, spirometric evaluation, chest radiograph, and a questionnaire related to respiratory symptoms were performed. Monitoring of peak expiratory flow rates, spirometric reversibility test, and high-resolution computed tomographies were performed for the participants having respiratory symptoms and/or impaired respiratory function test. A total of 347 participants including 286 workers from production department and 61 subjects who worked in nonproduction departments were enrolled in this study. It is found that phlegm (n: 71, 20.46% and cough (n: 52, 14.98% were the most frequent symptoms. The other symptoms were breathlessness (n: 28, 8.06%, chest tightness (n: 14, 4.03%, and wheezing (n: 7, 2.01% . The prevalence of occupational asthma was found to be more frequent among the subjects who worked in the production department (n: 48, 16.78% than the other persons who worked in the nonproduction department (n: 3, 4.91% by chi-square test (P: 0.001. To prevent hazardous respiratory effects of the foundry production, an early diagnosis of occupational asthma is very important. Cessation of cigarette smoking and using of protective masks during the working time should be encouraged.

  14. How to solve complex problems in foundry plants - future of casting simulation -

    Ohnaka, I.


    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  15. Ultrasonic testing of the hardening kinetics of epoxy resins used for foundry patterns

    J. Zych


    Full Text Available The study presents the results of investigations on the hardening kinetics of modern pattern materials which, among others, include alsoepoxy resins. Tests were carried out using a new ultrasonic technique developed by the author of the present study. On the example of theEPO 999 resin, the run of the hardening process at temperatures of 10, 20 and 30oC was shown. This is the temperature range appliedduring production of foundry patterns. The time of the preliminary hardening amounted to 800 min at a temperature of 10oC, and to only180 min at a temperature of 30oC. Using ultrasonic technique, the effect of temperature on the modulus of elasticity Ed of the examinedresin was determined. The temperature has been observed to exert a linear effect on the value of the modulus Ed. When the resin pattern is preheated in the range of temperatures from 20 to 50oC, the value of the modulus Ed decreases by 30%. The drop in the value of themodulus Ed, as well as the resin hardness decreasing from 18 to 9,0HB at the increasing temperature reduce the applicability of thismaterial for patterns operating at high temperatures (moulding sands.

  16. Costs Models in Design and Manufacturing of Sand Casting Products

    Perry, Nicolas; Bernard, Alain


    In the early phases of the product life cycle, the costs controls became a major decision tool in the competitiveness of the companies due to the world competition. After defining the problems related to this control difficulties, we will present an approach using a concept of cost entity related to the design and realization activities of the product. We will try to apply this approach to the fields of the sand casting foundry. This work will highlight the enterprise modelling difficulties (limits of a global cost modelling) and some specifics limitations of the tool used for this development. Finally we will discuss on the limits of a generic approach.

  17. A Life Cycle Assessment of Silica Sand: Comparing the Beneficiation Processes

    Anamarija Grbeš


    Full Text Available Silica sand or quartz sand is a mineral resource with a wide variety of application; glass industry, construction and foundry are the most common examples thereof. The Republic of Croatia has reserves of 40 million tons of silica sand and a long tradition of surface mining and processing. The average annual production of raw silica sand in Croatia in the period from 2006 to 2011 amounted to 150 thousand tons. This paper presents cradle to gate LCA results of three different types of beneficiation techniques: electrostatic separation; flotation; gravity concentration. The aim of this research is to identify and quantify the environmental impacts of the silica sand production, to learn the range of the impacts for different processing methods, as well as to identify the major contributors and focus for further process design development.

  18. Wolfgang Lakata's Speech at the Grand Opening of Kocel Steel Foundry Co., Ltd.


    @@ Dear Secretary CHENG Jian-guo, Vice Governor WANG Zheng-wei, Ladies and Gentlement, As president of Voestalpine foundry it is a special pleasure - and looking at the impressive facility of KOCEL Steel Foundry - it makes me proud to attend this opening ceremony.

  19. Wafer level reliability monitoring strategy of an advanced multi-process CMOS foundry

    Scarpa, Andrea; Tao, Guoqiao; Kuper, Fred G.


    In an advanced multi-process CMOS foundry it is strategically important to make use of an optimum reliability monitoring strategy, in order to be able to run well controlled processes. Philips Semiconductors Business Unit Foundries wafer fab MOS4YOU has developed an end-of-line ultra-fast reliabilit

  20. Optimising stock management in foundries to keep the economic size of orders

    J. Szymszal; F. Binczyk; A. Smoliński; Kliś, J.


    Skillful stock management is one of the main conditions to raise the production output of an enterprise, foundry shop included. This article outlines modern methods of stock management using the generally available Excel calculation sheet to estimate the economic order quantity and minimum stock level required for selected auxiliary materials used in foundry production.

  1. Methodological aspects of systemic designing of foundry plants

    R. Wrona


    Full Text Available An approach is attempted to systematise the systemic research. A set of hypotheses are formulated, defining how a conceptual design of afoundry plant should be developed and improved when it is investigated as a system. The methodology aims to eliminate the particular approach to design to be replaced by integral design. The need of integral design seems a logical consequence of a transition from taskoriented design to situational design. The methodology outlined here offers an innovative and modern approach to engineering design, particularly in foundry plant design.

  2. The management of production value stream factors in a foundry

    S. Borkowski


    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  3. Energy efficiency in small and medium scale foundry industry

    G. Patange


    Full Text Available In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase in energy efficiency in such cluster.

  4. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie


    Exposure to polycyclic aromatic hydrocarbons (PAHs) in foundry workers has been evaluated by determination of benzo(a)pyrene-serum albumin adducts and urinary 1-hydroxypyrene. Benzo(a)pyrene binding to albumin and 1-hydroxypyrene were quantitatively measured by enzyme linked immunosorbent assay...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  5. The properties of sand-lime bricks manufactured with the use of waste moulding and core sands

    Z. Pytel


    Full Text Available The paper summarises the laboratory research data on potential applications of selected mould and core mix wastes and dusts fromregeneration processes as alternative or supplementary materials to be added to natural silica sands used in manufacturing of sand-limebricks. The rational behind this solution is the large silica content in used moulding and core mix, their matrices being high-quality natural silica sands. The research program shall involve obtaining the series of silicate sample products, press-formed and made from mixtures containing the waste materials discussed here. In the course of laboratory tests autoclaved materials shall be manufactured, including sand-lime bricks. Apart from conventional components: natural silica sand and quicklime, the prepared mixture shall contain pre-processed mould and core mix and dusts from regeneration processes, depending on the type of applied binder. The previously mentioned wastes from the foundry processes were introduced to the basic composition mix as substitutes for silica sand, ranging from 0-100 % (by weight. Potential applications of these wastes were explored using the comparative analysis, covering the basic functional parameters of two types of materials: the reference material made from conventional constituents and several experimental formulas containing additives, differing in qualitative and quantitative composition. Characteristics of thus obtained materials are supported by selected SEM+EDS test results.

  6. Tar sand

    McLendon, T.R.; Bartke, T.C.


    Research on tar sand is briefly discussed. The research program supported by the US Department of Energy (DOE) includes a variety of surface extraction schemes. The University of Utah has process development units (PDU) employing fluidized bed, hot, water-assisted, and fluidized-bed/heat-pipe, coupled combustor technology. Considerable process variable test data have been gathered on these systems: (1) a rotary kiln unit has been built recently; (2) solvent extraction processing is being examined; and (3) an advanced hydrogenation upgrading scheme (hydropyrolysis) has been developed. The University of Arkansas, in collaboration with Diversified Petroleum, Inc., has been working on a fatty acid, solvent extraction process. Oleic acid is the solvent/surfactant. Solvent is recovered by adjusting processing fluid concentrations to separate without expensive operations. Western Research Institute has a PDU-scale scheme called the Recycle Oil Pyrolysis and Extraction (ROPE) process, which combines solvent (hot recycle bitumen) and pyrolytic extraction. 14 refs., 19 figs.

  7. Total productive maintenance on example of automated foundry lines

    S. Kukla


    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  8. It's in the sand

    Mitchell, Clive


    Sand is sand isn’t it? Sand gets everywhere but rather than a nuisance it is a valuable, high-purity raw material. Clive Mitchell, Industrial Minerals Specialist at the British Geological Survey (BGS), talks us through what sand is, what it can be used for and how to find it. His exploration of sand takes us from the deserts of Arabia to the damp sand pits of Mansfield!

  9. Potential of modified iron-rich foundry waste for environmental applications: Fenton reaction and Cr(VI) reduction.

    Oliveira, Patrícia E F; Oliveira, Leandro D; Ardisson, José D; Lago, Rochel M


    A magnetic fraction (15%) from a waste of foundry sand (WFS), composed of sand, carbon, bentonite clay and iron (10%) was modified by thermal treatment at 400, 600 and 800°C under inert atmosphere. Mössbauer analyses showed that the thermal treatment increased the amount of Fe(3)O(4) from 25 to 55% by reduction of Fe(2)O(3) and highly dispersed Fe(3+) by the carbon present in the waste. The Fe(3)O(4) caused a significant increase on the activity of two important reactions with application in environmental remediation: the Fenton oxidation of indigo carmine dye with H(2)O(2) and the reduction of Cr(VI) to Cr(III). The magnetic fraction of WFS was also mixed with hematite (Fe(2)O(3)) and thermally treated at 400, 600 and 800°C. This treatment produced large amounts of surface Fe(3)O(4) and increased substantially the rate of Fenton reaction as well as Cr(VI) reduction. This reactivity combined with the presence of carbon (an adsorbent for organic contaminants), bentonite clay (an adsorbent for metallic contaminants) and the granulometry/packing/hydrodynamic features make WFS a promising material for use in reactive permeable barriers.

  10. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.


    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  11. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)


    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  12. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  13. Studies on the Renewability of Polymeric Binders for Foundry

    B. Grabowska


    Full Text Available In this paper the results of studies of polymeric binders on the example of the new BioCo2 binder, including the problem of itsrenewability, are presented. The results of structural studies (FT-IR for the BioCo2 binder before and after crosslinking, and bendingstrength tests Rg u fresh and renewed cured molding sands with BioCo2 binder are discussed. The cross-linking binder and curring ofmoulding sand was carried out by physical agents (microwave radiation, temperature. On the basis of obtained results was shown that it is possible to restore the initial properties of the adhesive of BioCo2 binder. The initial properties of moulding sand can be achieved, after the cross-linking binders and after curing in the moulding sands with bioCo2 binder , by supplementing the moulding sand composition by the appropriate amount of water.

  14. Characterization of Coated Sand Cores from Two Different Binder Systems for Grey Iron Castings

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Poulsen, Thomas

    Expansion defects on the surface of the castings include sand burn-in, metal penetration and/or veining, finning or scab. Veining or finning and metal penetration are of interest. These defects are associated with silica sand and result from the penetration of liquid metal into cracks formed during...... differential expansion of the core during heating. The rapid expansion of silica sand up to 600 oC and especially at 573 oC, where the α – β phase transformation occurs, is the cause of stresses in the core system. These stresses cause crack formation and metal melt flows into these cracks causing finning...... or veining and metal penetration defects. The use of refractory coatings on cores is fundamental to obtaining acceptable casting surface quality and is used on resin bonded cores in production foundries. In this study new sol gel-coated sand cores made from coldbox and furan binder systems were investigated...

  15. Potential of the application of the modified polysaccharides water solutions as binders of moulding sands

    K. Kaczmarska


    Full Text Available The results of preliminary tests of selected properties of the moulding sands with the binder in the form of a 5 % water solution of the sodium salt of carboxymethyl starch (with a degree of substitution (DS of 0,2 and 0,87 arepresented in this study. The moulding sand properties such as permeability, abrasion resistance, tensile and bendingstrength - after curing - are shown in series of tests. The cure process was conducted in a field of electromagnetic radiation within the microwave range. The effect of the microwave treatment on the moulding sand was evaporating of water (solvent in a binder and cross-linking of the polymeric binder. As a result the cured moulding sands with particular properties, essential in the context of its application in the mould technology in the foundry industry, were obtained.

  16. Emission of polycyclic aromatic hydrocarbons (PAHs and benzene, toluene, ethylbenzene and xylene (BTEX from the furan moulding sands with addition of the reclaim

    M. Holtzer


    Full Text Available In this paper, the results of decomposition of a moulding sand with furfuryl resin also on a quartz matrix and with additions of a reclaimed material, under industrial conditions, are presented. Investigations of the gases emission in the test foundry plant were performed according to the original method developed in the Faculty of Foundry Engineering, AGH UST. The dependence of the emitted PAHs and BTEX group substances and ignition losses on the reclaim fraction in a moulding sand are of a linear character of a very high correlation coefficient R2. On the bases of the derived equations, it is possible to determine the amount of the emitted hazardous substances from the moulding sand containing the known fraction of the reclaim.

  17. The Condition of Silica Sand Grains Surface Subjected to Reclamation Treatment

    Łucarz, M.


    Full Text Available The results of investigations are concerned on evaluation of new silica sand grains surface condition after mechanical reclamation treatment as well as on the conditions of reclaimed sand grains surface subjected to thermal and thermo-mechanical reclamation processes. The purpose of research was to answer the question how the applied methods have influenced the surface condition of reclaimed sand grains which was tested by means of bending strength determination of sand samples prepared with resin binder and reclaimed sand. The immediate aim of the research was to explain the mechanism of impurities cleaning on the sand grains surface after thermal reclamation, when the sand is used several times in preparation of a foundry mixture, and to determine what effect these impurities may have on the technological properties of the ready sand mixture. The task of the additionally applied mechanical reclamation was to remove the accumulated inorganic compounds from the sand grains surface and confirm if further improvement of the reclaim quality is possible.

  18. Granulation of After Reclamation Dusts from the Mixed Sands Technology: Water Glass – Resolit

    J. Kamińska


    Full Text Available A technology of sands with water glass hardened by liquid esters is a cheap and ecologic method of producing moulding sands. Due to these advantages, this technology is still very important in several foundry plants for production of heavy iron and steel castings. Reclamation of the mixed moulding and core sands generates significant amounts of dusts, which require further treatments for their reuse. The results of investigations of a pressureless granulation of dusts generated in the dry mechanical reclamation process of the mixture consisting in app. 90 % of moulding sands from the Floster S technology and in 10 % of core sands with phenolic resin resol type, are presented in the hereby paper. Investigations were aimed at obtaining granulates of the determined dimensional and strength parameters. Granules were formed from the mixture of dusts consisting of 75 mass% of dusts after the reclamation of sands mixture and of 25 mass% of dusts from bentonite sands processing plant. Wetted dusts from bentonite sands were used as a binding agent allowing the granulation of after reclamation dusts originated from the mixed sands technology.

  19. Evolutionary based system for production scheduling in foundry

    A. Stawowy


    Full Text Available This work presents a development of a capable-to-promise system for companies that operate under the hybrid make-to-order and maketo-stock strategy in a lot-sizing and flowshop environment. Proposed system simultaneously considers planning and scheduling processesin order to achieve the optimality. Optimisation engine is based on an advanced evolutionary algorithm. Information available in ERPsystem from different production units and stages, the optimization module, and customer requests are integrated via Internet using XMLlanguage as a data exchange standard.The details on key elements of the system and a software architecture are given. Practical application of the system is illustrated on the example of production scheduling for an iron castings foundry.


    Dimitrov, D.; Wijk, W.; Beer, N.


    ENGLISH ABSTRACT: This paper discusses the results obtained from studies on different Rapid Tooling process chains in order to improve the design and manufacture of foundry equipment that is used for sand casting of prototypes in final material. These prototypes are intended for functional and pre-production tests of vehicles. The Three Dimensional Printing process is used as core technology. Subsequently, while considering aspects such as time, cost, quality (accuracy and surface ro...

  1. Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

    J. Kamińska


    Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a lowsusceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited.The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

  2. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Rhythm Suren Wadhwa


    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  3. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    M. Butlewski


    Full Text Available The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  4. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    R. Sika


    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  5. Laboratories for the 21st Century: Case Studies, Molecular Foundry, Berkeley, California


    This case study provides information on the Molecular Foundry, which incorporates Labs21 principles in its design and construction. The design includes many of the strategies researched at Lawrence Berkeley Laboratory for energy efficient cleanroom and data centers.

  6. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    This work has been carried out in in partial fulfilment of the requirements for the award of the degree of Doctor of Philosophy (PhD) at the Technical University of Denmark. Associate Professor Niels Skat Tiedje has been the university supervisor from March 2012 to February 2015. Casting Technology...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...... or adapted to better control drying processes of water based foundry coatings. Critical drying process related properties were obtained in the several laboratory tests performed and calculation and simulation methods were developed. Additionally, examples of improvement on full scale industrial production...

  7. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues


    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.


    A. M. Lazarenkov


    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  9. The Effectof Insert of WC Powder on the Surface Hardening of Non Magnetic Foundry Materials

    Ike, Hiroyuki; Shobuzawa, Yoshiyuki; Goto, Shoji; Aso, Setsuo; Konishi, Nobuo


    Non magnetic foundry materials such as the austenitic stainless cast steel had not been used for abrasion resistant materials, because their hardnesses were very low. Usually, ceramics, cermets and cemented carbides are used for the abrasion resistant materials even though they are expensive compared with foundry materials. In this study, WC powder were inserted by using the austenitic stainless cast steel (JIS SCS13A) and the austenitic cast iron (JIS FCA-NiCr202) for producing surface ha...

  10. Assessment of air pollutants produced by industrial activity from an aluminium alloys foundry

    D. Cirtina


    Full Text Available The industrial activity in non-ferrous alloys foundries leads to the elimination of the pollutants in the atmosphere that may have adverse effects on the environment and human health. This paper presents an evaluation of the pollutantemissions resulting from an aluminium foundry starting from data on concentrations and pollutant massflow rates estimated for each phase of the technological process and on measured ambient levels for the area of influence of the objective to study.

  11. Pre-SPC Math for Foundry Workers. A Lesson Developed for Robinson Foundry and Bodine-Robinson as Part of a National Workplace Literacy Program.

    Rasmussen, Bonnie

    Developed as part of a National Workplace Literacy Program, this lesson focuses on terms and mathematical operations associated with Statistical Process Control (SPC) in the foundry industry. With appropriate assistance and preparatory work, workers testing between grades 4 and 9 on the Test of Adult Basic Education Locator should be able to use…

  12. New BioCo binders containing biopolymers for foundry industry

    B. Grabowska


    Full Text Available Possibilities of cross-linking of new polymer binders from the BioCo group, their hardening in moulding sands at the application of cross-linking agents both physical and chemical are presented. Their thermal stability was determined. It was proved, that moulding sands bound by the BioCo binders are characterised by the compression strength (Ruc of an order of 2 MPa, and the bending strength (Rug of 1 MPa, after 1 hour of a sample curing. The worked out BioCo binders are biodegradable and renewable in the part which was not completely burned. The investigated moulding sands with the BioCo binders are easily knocked out and have a good susceptibility for mechanical reclamation processes.

  13. Electromagnet Gripping in Iron Foundry Automation Part II: Simulation

    Rhythm Suren Wadhwa


    Full Text Available This paper compares the simulation and initial experimental results for robust part handling by radially symmetric cylindrical electromagnetic gripper heads, that are used in foundry manufacturing assembly operation. Knowledge of the direct holding force is essential to determine if a given electromagnet is capable of preventing part slipping during pick and place operation. Energy based model and the magnetic circuit model have been described. The latter is developed further and compared with results from a FEA software. It was found that the magnetic circuit model, although simple in form, was limited in its ability to accurately predict the holding force over the entire range of conditions investigated. The shortcomings in the model were attributed to its inability to accurately model the leakage flux and non-uniform distribution of the magnetic flux. A finite element allowed for the ability to couple the mechanical and magnetic models. The finite element model was used to predict the magnetic field based off the solutions to the mechanical (sigma and the magnetic model (B.

  14. Signalling a foundry mould filling degree with infrared sensors

    M. Bogdan


    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  15. Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes.

    Coronado, M; Segadães, A M; Andrés, A


    This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature.

  16. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana


    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (pIron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (piron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  17. Replacement of Natural Sand with Efficient Alternatives: Recent Advances in Concrete Technology

    Anzar Hamid Mir


    Full Text Available Concrete is the most undisputable material being used in infrastructure development throughout the world. It is a globally accepted construction material in all types of Civil Engineering structures. Natural sand is a prime material used for the preparation of concrete and also plays an important role in Mix Design. Now a day‟s river erosion and other environmental issues have led to the scarcity of river sand. The reduction in the sources of natural sand and the requirement for reduction in the cost of concrete production has resulted in the increased need to find new alternative materials to replace river sand so that excess river erosion is prevented and high strength concrete is obtained at lower cost. Partial or full replacement of natural sand by the other alternative materials like quarry dust, foundry sand and others are being researched from past two decades, in view of conserving the ecological balance. This paper summarizes conclusions of experiments conducted for the properties like strength, durability etc. It was observed the results have shown positive changes and improvement in mechanical properties of the conventional concrete due to the addition or replacement of fine sand with efficient alternatives.

  18. Active binder content as a factor of the control system of the moulding sand quality

    J. Jakubski


    Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broaderapplication in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castingsand supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressurecastings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is theassessment method of sands suitability by means of detecting correlations between their individual parameters. The presentedinvestigations were obtained by using the Statistica 9.0 program. The presented investigations were aimed at the selection of the neuralnetwork able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability,compactibility and the compressive strength. An application of the Statistica program allowed to select automatically the type of networkproper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageousconditions were obtained for the uni-directional multi-layer perception (MLP network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.

  19. The influence of microwave curing time and water glass kind on the properties of molding sands

    K. Granat


    Full Text Available This work presents results of research on the influence of microwave heating time on the process of hardening of water glass molding sands. Essential influence of this drying process on basic properties such as: compression, bending and tensile strength as well as permeability and wear resistance, has been found. It has been proved, that all the investigated sorts of sodium water glass could be used as binding material of molding sands intended for curing with the microwave process heating. It has been found, while analyzing the results of property studies of microwave heated molding sands with 2.5% addition of water glass, that all available on the market kinds of this binding agent (including the most frequently used in foundry 145 and 149 kinds after microwave heating guarantee very good compression, bending and tensile strength as well as permeability and wear resistance. Moreover, it has been determined that the optimal curing time of molding sands containing various kinds of water glass is 240 seconds. After this time, all basic properties of molding sands are stable. The use of microwave curing of water glass molding sands results in a significant decrease of hardening process time, full stabilization of molding sands as well as much lower energy consumption.

  20. Optimization of casting defects analysis with supply chain in cast iron foundry process

    C. Narayanaswamy


    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  1. Analysis of effectiveness of used sands reclamation treatment – in various technological devices

    R. Dańko


    Full Text Available The analysis of effectiveness of spent sands reclamation treatment performed in technological devices of various intensity of dry reclamation – during which used binding material is being removed from grain surfaces – is presented in the paper. Variety of reclamation influences was considered via the realization of the so called elementary operations such as: rubbing, grinding and crushing [1-5], which are realised mainly in dry mechanical reclamation devices but also appear in other technological devices for sand preparation.The model rotor reclaimer and two types of mixers used for preparing initial foundry sands with resin U 404 and hardener 100 T3 of the Hüttenes-Albertus Company were applied for tests.The theoretical model for assessing the effectiveness of reclamation treatment developed by the author [3, 4], was experimentally verified [5, 7], with the application of standard testing procedures. The model can be considered a new tool enabling the selection of optimal reclamation times for the given used sand at the assumed intensity of silica sand matrix recovery. Sand mixture of a proper composition fulfilled needed technological properties after total hardening was used as charge material in experiments. The reclamation treatment consisted of mechanical and mechanical-cryogenic reclamation performed within a wide range of times and conditions influencing the treatment intensity.

  2. Baskarp Sand No. 15

    Ibsen, Lars Bo; Bødker, Lars Bødker

    The Soil Mechanics Laboratory has started performing tests with a new sand, Baskarp No 15. Baskarp No 15 is a graded sand from Sweden. The shapes of the largest grains are round, while the small grains have sharp edges. The main part of of Baskarp No 15 is quarts, but it also contains feldspar...

  3. Sands cykliske styrke

    Ibsen, Lars Bo


    Sands cykliske styrke kan beskrives ved Cyclic Liquefaction, Mobilisering, Stabilization og Instant Stabilization. I artiklen beskrives hvorfor Stabilization og Instant Stabilization ikke observeres, når sands udrænede styrke undersøges i triaxial celler, der anvender prøver med dobbelt prøvehøjde....

  4. Problems of bentonite rebonding of synthetic system sands in turbine mixers

    A. Fedoryszyn


    Full Text Available Turbine (rotor mixers are widely used in foundries for bentonite rebonding of synthetic system sands. They form basic equipment in modern sand processing plants. Their major advantage is the short time of the rebond mixing cycle.Until now, no complete theoretical description of the process of mixing in turbine mixers has been offered. Neither does it seem reasonable to try to adapt the theoretical backgrounds of the mixing process carried out in mixers of other types, for example, rooler mixers [1], to the description of operation of the turbine mixers. Truly one can risk the statement that the individual fundamental operations of mixing in rooler mixers, like kneading, grinding, mixing and thinning, are also performed in turbine mixers. Yet, even if so, in turbine mixers these processes are proceeding at a rate and intensity different than in the roller mixers. The fact should also be recalled that the theoretical backgrounds usually relate to the preparation of sand mixtures from new components, and this considerably restricts the field of application of these descriptions when referred to rebond mixing of the system sand. The fundamentals of the process of the synthetic sand rebonding with bentonite require determination and description of operations, like disaggregation, even distribution of binder and water within the entire volume of the rebonded sand batch, sand grains coating, binder activation and aeration.This study presents the scope of research on the sand rebonding process carried out in turbine mixers. The aim has been to determine the range and specific values of the designing and operating parameters to get optimum properties of the rebonded sand as well as energy input in the process.

  5. 1817名铸造厂工人缺血性心脏病的队列研究%Cohort study of ischemic heart disease among 1817 workers in a foundry

    鲁洋; 张敏


    Objective To determine the risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust, and to establish a regression model to predict the risk for developing ischemic heart disease by a given length of employment and exposure to silica dust in foundry workers. Methods Cohort study was conducted, following-up workers in an automobile foundry employed for more than one year during January 1, 1980 to December 31 , 1996 as cohort members. In total, 30 years were followed to December 31 , 2009. In cohort, workers exposed to pouring, sand preparation, cast shakeout and finishing, melting, overhead crane operation, moulding and core-making were in foundry group, and auxiliary workers at the same factory, such as electricians, fitters, and inspectors were in control group. The risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust were analyzed with cox regression model using SPSS software, and a logistic regression model was established for prediction of risk for developing ischemic heart disease at a given length of employment and exposure to silica dust in foundry workers. Results Totally, 1817 workers were followed-up for 45 553.05 person-years during 30 years, with 156 cases of ischemic heart disease and incidence of 342.46 per 100 000 person-years. And the average age at onset was 51. 46 years and duration of employment at onset was 21.61 years. Results showed that male, smoking, alcohol drinking, age and duration of employment were risk factors for ischemic heart disease. Risk of ischemic heart disease in foundry workers positively correlated with cumulative silica exposure, and the risk of ischemic heart disease increased by 75. 8 percent (RR = 1.758, 95% CI 1.221 -2.532) with cumulative silica exposure of 1 mg/m3 -year, adjusted for smoking. And risk

  6. Rebounding process of moulding sands-thermal degradation of bentonite binding qualities

    R. Dańko


    Full Text Available Problems related to a gradual degradation of binding qualities of montmorillonite, the main component of foundry bentonites, are presented in the paper. This degradation is caused by high temperatures originated from liquid metal influencing moulding sands. Laboratory measurements of an active binding agent content in classic moulding sands prepared with two types of bentonite and subjected to a controlled heating to high temperatures – were performed. These laboratory examinations were compared to industrial tests, in which a temperature distribution was being determined in several places in the thickness of the casting ingot mould for 24 hours from the moment of pouring liquid metal. On the basis of the performed examinations, the method allowing to determine optimal additions in the rebounding process of the tested bentonites was developed.

  7. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor


    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  8. Sand and Gravel Deposits

    Vermont Center for Geographic Information — This dataset is a statewide polygon coverage of sand, gravel, and stone resources. This database includes the best data available from the VT Agency of Natural...

  9. 砂再生与砂冷却工艺装备的技术创新%The innovation of the sand regeneration and sand cooling process equipment



    the paper introduces the casting process and the new development of the old sand regeneration and cooling process equipment technical characteristics. Sand regeneration, sand cooling and the application state of typical process equipment is analyzed. Provide process and technical support for the regeneration of foundry sand. Expand the development direction of the casting process equipment and production application.%介绍了近几年自硬砂工艺应用中新研发应用的旧砂再生、冷却工艺装备的技术特性.分析了自硬砂铸造工艺应用中砂再生、砂冷却及典型工艺装备的应用状态.为铸造业砂再生提供工艺及技术支持,拓展铸造工艺装备与生产应用的创新发展思路.


    Lisa Baillargeon


    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  11. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou


    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  12. [Occupational risk for development of respiratory diseases in foundry shop workers at machinery industries].

    Khamitova, R Ia; Loskutov, D V


    The paper provides the results of assessment of prior and posterior occupational risks and those of questionnaire analysis in foundry shop workers from machinery enterprises. According to the data of attestation of job places, the working conditions of major foundry occupations were ascertained to correspond to class 3, grades 1 to 3. The prior risk for occupational respiratory diseases (RD) was defined as moderate whereas the posterior risk was high. According to the results of a questionnaire survey, more than half of the workers sought medical advice for bronchopulmonary pathology. Determination of whether there is, in terms of the etiological share, a cause-and-effect relationship between RDs and working conditions has shown that the occupation was highly responsible, which suggests that harmful industrial factors make a considerable contribution to the development of RDs in the workers of the enterprises under study.

  13. Monitoring of power demand of foundry machinery, using the example of paddle mixers

    R. Wrona


    Full Text Available The study outlines the basic features of a newly-designed computer-supported system for monitoring and recording the instantaneous power consumption, used to control the operating parameters of foundry machinery. Explored are potential applications of the module for fast recording of instantaneous currents and voltages in a triple phase power supply system in a paddle mixer. Further research areas are indicated, to extend the system and the range of its potential applications.

  14. Integration of “QES” systems on the small and medium size foundry companies in Portugal

    Santos, Gilberto; Barbosa, J.; Pedro, Claudia


    This paper presents the present situation concerning the integration of the quality, environment and safety systems on industrial companies. A case study performed by the authors on the Portuguese foundry is presented. The present situation of this activity sector, on what concerns the application of the quality, environment and safety (QES) systems, is characterized, and the short time needs, procedures and initiatives that are being taken, or will be taken in a near future, to accomplish...

  15. Bituminous sands : tax issues

    Patel, B. [PricewaterhouseCoopers LLP, Calgary, AB (Canada)


    This paper examined some of the tax issues associated with the production of bitumen or synthetic crude oil from oil sands. The oil sands deposits in Alberta are gaining more attention as the supplies of conventional oil in Canada decline. The oil sands reserves located in the Athabasca, Cold Lake and Peace River areas contain about 2.5 trillion barrels of highly viscous hydrocarbons called bitumen, of which nearly 315 billion barrels are recoverable with current technology. The extraction method varies for each geographic area, and even within zones and reservoirs. The two most common extraction methods are surface mining and in-situ extraction such as cyclic steam stimulation (CSS); low pressure steam flood; pressure cycle steam drive; steam assisted gravity drainage (SAGD); hot water flooding; and, fire flood. This paper also discussed the following general tax issues: bituminous sands definition; bituminous sands leases and Canadian development expense versus Canadian oil and gas property expense (COGPE); Canadian exploration expense (CEE) for surface mining versus in-situ methods; additional capital cost allowance; and, scientific research and experimental development (SR and ED). 15 refs.

  16. Survey-based naming conventions for use in OBO Foundry ontology development

    Mungall Chris


    Full Text Available Abstract Background A wide variety of ontologies relevant to the biological and medical domains are available through the OBO Foundry portal, and their number is growing rapidly. Integration of these ontologies, while requiring considerable effort, is extremely desirable. However, heterogeneities in format and style pose serious obstacles to such integration. In particular, inconsistencies in naming conventions can impair the readability and navigability of ontology class hierarchies, and hinder their alignment and integration. While other sources of diversity are tremendously complex and challenging, agreeing a set of common naming conventions is an achievable goal, particularly if those conventions are based on lessons drawn from pooled practical experience and surveys of community opinion. Results We summarize a review of existing naming conventions and highlight certain disadvantages with respect to general applicability in the biological domain. We also present the results of a survey carried out to establish which naming conventions are currently employed by OBO Foundry ontologies and to determine what their special requirements regarding the naming of entities might be. Lastly, we propose an initial set of typographic, syntactic and semantic conventions for labelling classes in OBO Foundry ontologies. Conclusion Adherence to common naming conventions is more than just a matter of aesthetics. Such conventions provide guidance to ontology creators, help developers avoid flaws and inaccuracies when editing, and especially when interlinking, ontologies. Common naming conventions will also assist consumers of ontologies to more readily understand what meanings were intended by the authors of ontologies used in annotating bodies of data.

  17. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    S. Kukla


    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  18. Lund Sand No 0

    Ibsen, Lars Bo; Jakobsen, Finn Rosendal

    During the last 15 years the Geotechnical Engineering Group (GEG) at Aalborg University has performed triaxial tests with a sand called Lund No 0. Lund No 0 is a graded sand from a gravel pit near Horsens in Denmark. For the classification of the sand the following tests have been performed: Sieve...... test, Grain density, ds, Maximum, emax, and minimum, emin, void ratio. The strength parameters of Lund No 0 are detennined by some drained and undrained triaxial tests in the Danish Triaxial Cell. The Danish Triaxial Cell prescribes smooth pressure heads and specimens with equal height and diameter....... Four series with Id equal to 0.92, 0.87 0.76 and 0.55 have been performed....

  19. UK Frac Sand Resources

    Mitchell, C J


    Although still just a glimmer in the gas man’s eye, the prospect of shale hydrocarbon (oil and gas) development in the UK has many companies thinking about the industrial minerals it will require. Chief amongst these is silica sand which is used as a ‘proppant’ in the hydraulic fracturing, or ‘fracking’, of shales to help release the gas. The UK has large resources of sand and sandstone, of which only a small proportion have the necessary technical properties that classify them as ‘silica san...

  20. Building with Sand

    Ashbrook, Peggy


    Children playing in damp sand invariably try to make a tower or a tunnel. By providing experiences with a variety of materials, alone and together, teachers set up the conditions for children to learn through their senses and ensure that a class approaches a topic with a common set of experiences to build on. Learning about the properties of…

  1. Speleothems and Sand Castles

    Hance, Trevor; Befus, Kevin


    The idea of building sand castles evokes images of lazy summer days at the beach, listening to waves crash, enjoying salty breezes, and just unplugging for a while to let our inner child explore the wonderful natural toys beneath our feet. The idea of exploring caves might evoke feelings and images of claustrophobia or pioneers and Native…

  2. Erosion phenomena in sand moulds

    A. Chojecki


    Full Text Available Authors studicd the erosion phcnorncna in sand moulds pured with cast iron. Thc study comprises an evaluation of erosionresistance of thc three sands: grccn sand. sand bondcd with inorganic or organic bindcr. It was concluded that thc most resistant is [heclassic green sand with thc addition of 5 B coal dust. Resistance of the sand with organic binder is generally weak and dcvnds onkind of used raisin. Spccinl nztcntion was paid to the sands with no organic bindcr watcr glass and phospha~c. It was Sound that thcirrcsistance depends on dehydratation conditions. When the mould is stored in law humidity of atmosphcrc the very strong crosion canbe expected. It rcsul ts hrn thc micro fractures in the bridges of binders, joining the grains of the sable. This phcnomcna facilitates thetearing away of fragments of sand [tom the surface

  3. On Pluvial Compaction of Sand

    Jacobsen, Moust

    At the Institute of Civil Engineering in Aalborg model tests on dry sand specimens have been carried out during the last five years. To reduce deviations in test results, the sand laying technique has been carefully studied, and the sand mass spreader constructed. Preliminary results have been...

  4. Sand hazards on tourist beaches.

    Heggie, Travis W


    Visiting the beach is a popular tourist activity worldwide. Unfortunately, the beach environment is abundant with hazards and potential danger to the unsuspecting tourist. While the traditional focus of beach safety has been water safety oriented, there is growing concern about the risks posed by the sand environment on beaches. This study reports on the death and near death experience of eight tourists in the collapse of sand holes, sand dunes, and sand tunnels. Each incident occurred suddenly and the complete burial in sand directly contributed to the victims injury or death in each case report.

  5. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.


    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.


    Calkins, G.D.; Bohlmann, E.G.


    A process for the recovery of thorium, uranium, and rare earths from monazite sands is presented. The sands are first digested and dissolved in concentrated NaOH, and the solution is then diluted causing precipitation of uranium, thorium and rare earth hydroxides. The precipitate is collected and dissolved in HCl, and the pH of this solution is adjusted to about 6, precipitating the hydroxides of thorium and uranium but leaving the rare earths in solution. The rare earths are then separated from the solution by precipitation at a still higher pH. The thorium and uranium containing precipitate is redissolved in HNO/sub 3/ and the two elements are separated by extraction into tributyl phosphate and back extraction with a weakly acidic solution to remove the thorium.

  7. Moving sand dunes

    Sparavigna, Amelia Carolina


    In several desert areas, the slow motion of sand dunes can be a challenge for modern human activities and a threat for the survival of ancient places or archaeological sites. However, several methods exist for surveying the dune fields and estimate their migration rate. Among these methods, the use of satellite images, in particular of those freely available on the World Wide Web, is a convenient resource for the planning of future human settlements and activities.

  8. 100% foundry compatible packaging and full wafer release and die separation technique for surface micromachined devices



    A completely foundry compatible chip-scale package for surface micromachines has been successfully demonstrated. A pyrex (Corning 7740) glass cover is placed over the released surface micromachined die and anodically bonded to a planarized polysilicon bonding ring. Electrical feedthroughs for the surface micromachine pass underneath the polysilicon sealing ring. The package has been found to be hermetic with a leak rate of less than 5 x 10{sup {minus}8} atm cm{sup {minus}3}/s. This technology has applications in the areas of hermetic encapsulation and wafer level release and die separation.

  9. Mechanical engineering note - safety analysis of molten uranium/water interaction in the uranium foundry furnace

    Gourdin, W H; Sze, J


    This Engineering Note describes the development of the accident criteria used the basis for the design of the uranium foundry vacuum vessel. The results of this analysis provide input into other safety notes that investigate how well the uranium containment boundary will maintain its integrity during the design basis accident. The preventative measures that have been designed into the system to minimize the potential to produce a flammable gas mixture are described. The system response is designed for consistency with applicable sections of the LLNL Health and Safety Manual, as well as the Mechanical engineering Safety Design Standards.

  10. Studies on the Executionof Models Used in Iron Foundry From Epoxidic Resins

    Cinca - Ionel Lupinca


    Full Text Available The epoxidic resins are materials frequently used in the execution of the models used in iron foundry. This materials can replace casily wood or aluminium in the execution of the models needed in series productions, having better resistance properties and the high dimensional precision. The properties of these resins are obtained from the completion of the epoxibifunctional molecules with supplements. This paper establishes the result of mixing the two components, as well as the supplements used to improve the mechanic and the technological properties.

  11. Assessment of Occupational Exposure to Dust and Crystalline Silica in Foundries

    Ali OMIDIANIDOST; Mehdi GHASEMKHANI; Azari, Mansour R.; Golbabaei,Farideh


    Background: The term “crystalline silica” refers to crystallized form of SiO2 and quartz, as the most abundant compound on the earth’s crust; it is capable of causing silicosis and lung cancer upon inhaling large doses in the course of occupational exposure. The aim of this study was to assess occupational exposure to dust and crystalline silica in foundries in Pakdasht, Iran. Materials and Methods: In this study, airborne dust samples were collected on PVC filters (37 mm diameter, 0.8 mm por...

  12. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System



    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  13. Booming Sand Dunes

    Vriend, Nathalie

    "Booming" sand dunes are able to produce low-frequency sound that resembles a pure note from a music instrument. The sound has a dominant audible frequency (70-105 Hz) and several higher harmonics and may be heard from far distances away. A natural or induced avalanche from a slip face of the booming dune triggers the emission that may last for several minutes. There are various references in travel literature to the phenomenon, but to date no scientific explanation covered all field observations. This thesis introduces a new physical model that describes the phenomenon of booming dunes. The waveguide model explains the selection of the booming frequency and the amplification of the sound in terms of constructive interference in a confined geometry. The frequency of the booming is a direct function of the dimensions and velocities in the waveguide. The higher harmonics are related to the higher modes of propagation in the waveguide. The experimental validation includes quantitative field research at the booming dunes of the Mojave Desert and Death Valley National Park. Microphone and geophone recordings of the acoustic and seismic emission show a variation of booming frequency in space and time. The analysis of the sensor data quantifies wave propagation characteristics such as speed, dispersion, and nonlinear effects and allows the distinction between the source mechanism of the booming and the booming itself. The migration of sand dunes results from a complicated interplay between dune building, wind regime, and precipitation. The morphological and morphodynamical characteristics of two field locations are analyzed with various geophysical techniques. Ground-penetrating radar images the subsurface structure of the dunes and reveal a natural, internal layering that is directly related to the history of dune migration. The seismic velocity increases abruptly with depth and gradually increases with downhill position due to compaction. Sand sampling shows local


    Ya. N. Kovalev


    Full Text Available Value of adhesion bond between mineral surface of acid quartz materials and organic binder (bitumen has a great significance while forming structure of asphalt concrete strengthening. It has been established theoretically and experimentally that that the bond is insignificant and it causes premature destruction of structure for asphalt-binding substance and finally asphalt concrete. In this connection the relevant objective of the paper is a search for efficient methods for strengthening of adhesion bonds between the indicated structural components. A development for obtaining mineral powders from used molding sand activated by various hydrofobisation methods plays rather important role in that matter. The development of several methods for obtainment of activated mineral powders from used molding sand and also know-how pertaining to behavior of asphalt concrete formed on their basis have made it possible to create rational technologies which are applicable under operational conditions of the specified asphalt concrete plants in any region. The executed investigations on hydrofobisation of particles surface for the used molding sand with the help of sodium alkyl siliconates have established the basis for development of new efficient method for obtaining activated mineral powders from the used molding sand. The method presupposes treatment of the used molding sand in the process of mill flow in a ball drum while using sodium ethyl siliconate (0.3–0.7 % as compared with the mass of mineral raw material. Juvenile particle surface of fresh milled powder from the used molding sand has a maximum activity among the known filling compounds in relation to althin and this phenomenon can be explained by additional structure-forming impact of chemically active organic foundry binding agents which are contained in the used molding sand. That particular property allows to use widely powder from the used molding sand which contains uncured althin as a

  15. Sediment mathematical model for sand ridges and sand waves

    LI Daming; WANG Xiao; WANG Xin; LI Yangyang


    A new theoretical model is formulated to describe internal movement mechanisms of the sand ridges and sand waves based on the momentum equation of a solid-liquid two-phase flow under a shear flow. Coupling this equation with two-dimensional shallow water equations and wave reflection-diffraction equation of mild slope, a two-dimensional coupling model is established and a validation is carried out by observed hydrogeology, tides, waves and sediment. The numerical results are compared with available observations. Satisfactory agreements are achieved. This coupling model is then applied to the Dongfang 1-1 Gas Field area to quantitatively predict the movement and evolution of submarine sand ridges and sand waves. As a result, it is found that the sand ridges and sand waves movement distance increases year by year, but the development trend is stable.

  16. Optimization of Mold Yield in MultiCavity Sand Castings

    Shinde, Vasudev D.; Joshi, Durgesh; Ravi, B.; Narasimhan, K.


    The productivity of ductile iron foundries engaging in mass production of castings for the automobile and other engineering sectors depends on the number of cavities per mold. A denser packing of cavities, however, results in slower heat transfer from adjacent cavities, leading to delayed solidification, possible shrinkage defects, and lower mechanical properties. In this article, we propose a methodology to optimize mold yield by selecting the correct combination of the mold box size and the number of cavities based on solidification time and mold temperature. Simulation studies were carried out by modeling solid and hollow cube castings with different values of cavity-wall gap and finding the minimum value of the gap beyond which there is no change in casting solidification time. Then double-cavity molds were modeled with different values of cavity-cavity gap, and simulated to find the minimum value of gap. The simulation results were verified by melting and pouring ductile iron in green sand molds instrumented with thermocouples, and recording the temperature in mold at predetermined locations. The proposed approach can be employed to generate a technological database of minimum gaps for various combinations of part geometry, metal and process, which will be very useful to optimize the mold cavity layouts.

  17. Optical coordinate scanners applied for the inspection of large scale housings produced in foundry technology

    M. Grzelka


    Full Text Available The paper presents possibilities of the dimensional and geometry measurement of the large scale casting details with a coordinate measuring technique. In particular, the analysis has been devoted to the measurement strategy in case of the measurement of large scale detail (larger than 1000 mm made in foundry technology, with the 3D optical scanner. The attention was paid on the possibility created by the advanced software attached to the scanner for measurement data processing. Preparation to the geometrical accuracy analysis of the measured objects consisted of the identification of particular geometrical features based on the large number of probing points, as well as the creation of the coordinate systems derived from the best-fitting algorithms which calculate the inscribed or circumscribed geometrical elements. Analysis of accuracy in every probing point has been performed through the comparison of their coordinates with nominal values set by 3D model. Application of the 3D optical coordinate scanner with advanced measurement software for the manufacturing accuracy inspection is very useful in case of large scale details produced with foundry technologies and allows to carry out full accuracy analysis of the examined detail.

  18. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)


    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  19. A Production Planning Model for Make-to-Order Foundry Flow Shop with Capacity Constraint

    Xixing Li


    Full Text Available The mode of production in the modern manufacturing enterprise mainly prefers to MTO (Make-to-Order; how to reasonably arrange the production plan has become a very common and urgent problem for enterprises’ managers to improve inner production reformation in the competitive market environment. In this paper, a mathematical model of production planning is proposed to maximize the profit with capacity constraint. Four kinds of cost factors (material cost, process cost, delay cost, and facility occupy cost are considered in the proposed model. Different factors not only result in different profit but also result in different satisfaction degrees of customers. Particularly, the delay cost and facility occupy cost cannot reach the minimum at the same time; the two objectives are interactional. This paper presents a mathematical model based on the actual production process of a foundry flow shop. An improved genetic algorithm (IGA is proposed to solve the biobjective problem of the model. Also, the gene encoding and decoding, the definition of fitness function, and genetic operators have been illustrated. In addition, the proposed algorithm is used to solve the production planning problem of a foundry flow shop in a casting enterprise. And comparisons with other recently published algorithms show the efficiency and effectiveness of the proposed algorithm.

  20. Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

    Iwona Frydrych


    Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

  1. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.


    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  2. Sand Storms Trigger Alarm

    LI LI


    @@ After an unusually humid winter with at least 10 snowfalls in Beijing, a severe andstorm blown by strong winds bringing with it thousands of tons of desert sand took many residents of the city by surprise.On the morning of March 20, Beijingers woke up to see clouds of yellow dust in the air and a sky that was an ominous orange in color.The loose soil and dust that had traveled htmdreds of miles from deserts in Mongolia and China's northwest blanketed Beijing's streets, covering parked vehicles, bikes, roofs and even plant life,as well as making its way into people's homes.

  3. Fortune Cookie Sand Dunes


    MGS MOC Release No. MOC2-432, 25 July 2003This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image shows a field of small barchan sand dunes in the north polar region near 71.7oN, 51.3oW. Some of them are shaped like fortune cookies. The message these dunes provide: winds blow through this region from the lower right toward the upper left. The steep slip face slopes of these dunes, which point toward the upper left, indicate the wind direction. The scene is illuminated by sunlight from the upper right. The image is 3 km (1.9 mi) wide.

  4. Sand dollar sites orogenesis

    Amos, Dee


    The determinology of the humble sand dollars habitat changing from inception to the drastic evolution of the zone to that of present day. Into the cauldron along the southern Californian 'ring of fire' lithosphere are evidence of geosynclinals areas, metasedimentary rock formations and hydrothermal activity. The explanation begins with 'Theia' and the Moon's formation, battles with cometary impacts, glacial ages, epochs with evolutionary bottlenecks and plate tectonics. Fully illustrated the lecture includes localised diagrams and figures with actual subject photographic examples of plutonic, granitic, jade and peridodite. Finally, the origins of the materials used in the lecture are revealed for prosecution by future students and the enjoyment of interested parties in general.

  5. Compressive behavior of fine sand.

    Martin, Bradley E. (Air Force Research Laboratory, Eglin, FL); Kabir, Md. E. (Purdue University, West Lafayette, IN); Song, Bo; Chen, Wayne (Purdue University, West Lafayette, IN)


    The compressive mechanical response of fine sand is experimentally investigated. The strain rate, initial density, stress state, and moisture level are systematically varied. A Kolsky bar was modified to obtain uniaxial and triaxial compressive response at high strain rates. A controlled loading pulse allows the specimen to acquire stress equilibrium and constant strain-rates. The results show that the compressive response of the fine sand is not sensitive to strain rate under the loading conditions in this study, but significantly dependent on the moisture content, initial density and lateral confinement. Partially saturated sand is more compliant than dry sand. Similar trends were reported in the quasi-static regime for experiments conducted at comparable specimen conditions. The sand becomes stiffer as initial density and/or confinement pressure increases. The sand particle size become smaller after hydrostatic pressure and further smaller after dynamic axial loading.

  6. Triaxial tests in Fontainebleau sand

    Latini, Chiara; Zania, Varvara


    The purpose of this internal report is to examine the influence of relative density on the strength and deformation characteristics of Fontainebleau sand. Compression triaxial tests were performed on saturated sand samples with different densities and initial confining pressure. Note that the tes......The purpose of this internal report is to examine the influence of relative density on the strength and deformation characteristics of Fontainebleau sand. Compression triaxial tests were performed on saturated sand samples with different densities and initial confining pressure. Note...... that the testing procedure and the data processing were carried out according to the specifications of ETCS-F1.97....

  7. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Petkus, Ed, Jr.


    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  8. 40 CFR Table 1 to Subpart Zzzzzz... - Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources


    ... 40 Protection of Environment 14 2010-07-01 2010-07-01 false Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources 1 Table 1 to Subpart ZZZZZZ of Part 63... Standards for Hazardous Air Pollutants: Area Source Standards for Aluminum, Copper, and Other...

  9. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    Sherson, D; Sigsgaard, T; Overgaard, E


    /induction as reflected by the urinary caffeine ratio (IA2) in 45 foundry workers and 52 controls; IA2 was defined as the ratio of paraxanthine 7-demethylation products to a paraxanthine 8-hydroxylation product (1,7-dimethyluric acid). Mean exposure concentrations for foundry workers were defined by breathing zone......An increased lung cancer risk has been described among foundry workers. Polycyclic aromatic hydrocarbons (PAHs) and silica are possible aetiological factors. This study describes a urinary PAH metabolite, 1-hydroxypyrene (hpU), as well as the degree of cytochrome P450IA2 activity...... hygienic samples (respirable dust 1.2 to 3.52 mg/m3 (93 samples)) and as total PAH (0.46 micrograms/m3) and pyrene concentrations (0.28 micrograms/m3) (six samples). Non-smoking controls and foundry workers had similar IA2 ratios (5.63, 95% confidence interval (95% CI) 4.56-6.70 and 4.40, 95% CI 3...

  10. Analisis Kinerja Supplier Bahan Baku Menggunakan Integrasi Supply Chain Operations Refrence dan Analytic Hierarchy Process PT. Asia Raya Foundry

    Jati, Wahyu Listyo


    Persaingan bisnis yang semakin cepat menuntut PT. Asia Raya Foundry sebagai salah satu perusahaan yang bergerak dibidang manufaktur pengecoran logam untuk produksi spare part mesin pabrik perkebunan dan alat berat harus memperhatikan keinginan konsumen terhadap produk. Berdasarkan penelitian yang dilakukan terdapat keluhan dari pabrik terhadap pasokan bahan baku langsung yang diperoleh dari supplier sehingga menyebabkan adanya keterlambatan dalam penyelesaian produk. Gangguan yang disebabkan ...


    V. I. Zolotukhin


    Full Text Available Vulcan TM is a small innovative company, specializing in the manufacture of steel and alloys casting systems and refractory accessories.Available for foundry and metallurgical industries, special technological equipment, designed and manufactured by LLC NPP “Vulkan-TM.”

  12. Determining the optimal index of heat stress in foundry, die casting and road construction industries using FAHP_Topsis

    Maryam Dehghanipoor


    Full Text Available Introduction: Heat stress is one of the harmful risks in casting and die casting industries, which can not only cause work-related diseases but also can impair the performance and safety of workers. Since the indicators that are used to evaluate heat stress are very different, it is very difficult to choose a suitable index. The aim of this study was to determine the optimum heat stress index in foundry, die-cast, and road construction industries using FAHP and Topsis methods. Material and Method: In order to determine optimum heat stress index in foundry, die-cast, and road construction industries, first, the prioritization criteria were defined by experts (including ease of measurement, measurement accuracy, comprehensiveness, time, cost, and correlation. Then, considering these criteria, the best heat stress index was determined based on experts’ opinions and using FAHP and Topsis methods. Result: The results of this study suggest that given the current conditions and criteria, WBGT and P4SR is the best indices for foundry, die casting and construction. Conclusion: The results showed that according to comprehensiveness, accuracy and correlation criteria, the WBGT index is considered as the best indicator of heat stress assessment in foundry, die-cast and road construction industries. Moreover, the HSI ranked in the last place due to the complexity and cost of its calculation.

  13. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia


    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was <0.30ng l(-1) Among OHPAHs, 2-hydroxynaphthalene (2-OHNAP) was the most abundant metabolite (2.27 µg l(-1)). Median 1-hydroxypyrene (1-OHPYR) was 0.52 µg l(-1) Significant correlations among urinary biomarkers were observed, with Pearson's r ranging from 0.177 to 0.626. 1-OHPYR was correlated to benzo[a]pyrene, but not to five- and six-rings PAHs. A multiple linear regression model showed that job title was a significant determinant for almost all U-PAHs. In particular, employees in the steel smelter workshop had higher levels of high-boiling U-PAHs and lower levels of low-boiling U-PAHs than those of workers with other job titles. Among OHPAHs, this model was significant only for naphthols and 1-hydroxyphenanthrene (1-OHPHE). Smoking status was a significant predictor for almost all biomarkers. Among all analytes, U-PHE and 1-OHPHE were the less affected by tobacco smoke, and they were significantly correlated with both low- and high-molecular-weight compounds, and their levels were related to job titles, so they could be proposed as suitable

  14. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.


    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  15. Foundry Manual


    or tallow on metal patterns and *o brush and clean out between the teeth of gears and similar patterns. CAMEL’S HAIR BRUSHES are used to brush...their use and results. If the charge is contaminated with tellurium, a faint odor of garlic may be detected *hen the charge becomes molten. Such a

  16. A sand wave simulation model

    Nemeth, A.A.; Hulscher, S.J.M.H.; Damme, van R.M.J.


    Sand waves form a prominent regular pattern in the offshore seabeds of sandy shallow seas. A two dimensional vertical (2DV) flow and morphological numerical model describing the behaviour of these sand waves has been developed. The model contains the 2DV shallow water equations, with a free water su

  17. Sand swimming lizard: sandfish

    Maladen, Ryan D; Kamor, Adam; Goldman, Daniel I


    We use high-speed x-ray imaging to reveal how a small (~10cm) desert dwelling lizard, the sandfish (Scincus scincus), swims within a granular medium [1]. On the surface, the lizard uses a standard diagonal gait, but once below the surface, the organism no longer uses limbs for propulsion. Instead it propagates a large amplitude single period sinusoidal traveling wave down its body and tail to propel itself at speeds up to ~1.5 body-length/sec. Motivated by these experiments we study a numerical model of the sandfish as it swims within a validated soft sphere Molecular Dynamics granular media simulation. We use this model as a tool to understand dynamics like flow fields and forces generated as the animal swims within the granular media. [1] Maladen, R.D. and Ding, Y. and Li, C. and Goldman, D.I., Undulatory Swimming in Sand: Subsurface Locomotion of the Sandfish Lizard, Science, 325, 314, 2009

  18. 2010 oil sands performance report



    With the depletion of traditional energy resources and the rising demand for energy, oil sands have become an important energy resource for meeting energy needs. Oil sands are a mixture of water, sand, clay and bitumen which is recovered either through open pit mining or in situ drilling techniques. The bitumen is then converted into syncrude or sold to refineries for the production of gasoline, diesel or other products. Shell has oil sands operations in Alberta and the aim of this report is to present its 2010 performance in terms of CO2, water, tailings, land, and reclamation and engagement. This document covers several of Shell's operations in the Muskeg River and Jackpine mines, Scotford upgrader, Peace River, Orion, Seal, Cliffdale and Chipmunk. It provides useful information on Shell's oil sands performance to governments, environmental groups, First Nations, local communities and the public.

  19. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    A. Stawowy


    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  20. The analysis of the wax foundry models fabrication process for the CPX3000 device

    G. Budzik


    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  1. Montmorillonite: A comparison of methods for its determination in foundry bentonites

    M. Holtzer


    Full Text Available A comparison and estimation of usefulness of a quantitative analysis of montmorillonite in foundry bentonites, was the aim of this research. The investigations were made by means of three different techniques: methylene blue (MB adsorption method, Cu(II-triethylenetetramine complex (Cu(II-TET adsorption method, and infrared spectroscopy (FTIR method. Tests were performed for 9 kinds of bentonites originated from various producers. The achieved results indicated that, the results obtained by the FTIR method were, in general, even 10% lower than the ones obtained by other methods. The best correlation with the data given by the producers were obtained for the Cu(II-TET method. In addition, this method was characterised by the smallest value of standard deviations. A very essential advantage of the Cu(II-TET method is a much shorter time needed for the analysis and its easier execution, which is important under production conditions.

  2. QS 9000与铸造生产%QS 9000 and Foundry Production

    张立光; 熊守美; 吴浚郊


    Based on the ISO 9000 standard, the QS 9000 standard was formed by three large American automobile firms, Chrysler, Ford and General Motors, after adding some special requirements of auto industries and themselves. This paper briefly introduced the QS 9000 and its development, the difference between the ISO 9000 and the QS 9000, and the necessity of implementing the QS 9000 in foundries.%QS 9000标准是美国福特、克莱斯勒和通用汽车公司在ISO 9000标准的基础上,补充了汽车制造业及三大公司的特殊要求形成的。本文简要介绍了QS 9000的发展、QS9000与ISO 9000的主要区别,以及在铸造企业实施QS 9000的必要性。

  3. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    李日; 毛协民; 柳百成; 李文珍


    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  4. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.


    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  5. Virtual Factory as a Method of Foundry Design and Production Management

    A. Stawowy


    Full Text Available The paper outlines the methodology of virtual design of a foundry plant as a system. The most important stage in the procedure involvesthe development of a model defined as a set of data about the system. Model development involves two stages: defining the model’sarchitecture and specifying the model data in the form of parameters and input-output relationships. The structure is understood asconfiguration of machines and transport units, representing the sub-systems and system components. As the main purpose of thesimulation procedure is to find the characteristics of the system’s behaviour, the merits of the iterative method involving analysis,synthesis and evaluation of results are fully explored.

  6. Sand harm in taklimakan Desert highway and sand control

    HANZhiwen; WANGTao; SUNQingwei; DONGZhibao; WANGXunming


    Reputed as a wonderful achievement of the world’s highway construction history,the Taklimakan Desert highway is nor facing serious sand drift encroachment problems due to its 447-km-long passage of sand sea consisting of crescent dunes,barchan chains,compound transverse dune ridges and complex megadunes.To solve some technical problems in the protection of the highway from sang drift encroachment,desert experts have been conducting the theoretical and applied studies on sand movement laws;causes,severities and time-space differentiation of sand drift damages;and control ways including mechanical,chemical and biological measures.In this paper the authors give an overall summry on the research contents and recent progress in the control of sand drift damages in China and hold that the theoretical researc results and practices in the prevention of sand drift encroachment on the cross-desert highway represnt a breakthrough and has an cpoch-making significance.Since the construction of protective forest along the cross-desert highway requires large amount of ground water,what will be its environmental consequence and whether it can effectively halt sand drift encroachment on the highway forever are the questions to be studied urgently.

  7. The First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students-Prize Evaluation and Award Ceremony


    @@ The curtain has finally fallen on the activity of the First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students,which started from October 2009,lasting about half a year.

  8. Determination of application possibilities of microwave heating in the curing process of water glass molding sands with fluid esters. Part 1

    K. Granat


    Full Text Available This article presents results of the experimental trial of combination of the chemical method of water glass molding sands’ curing, used in foundry industry, with an innovative microwave heating. The research objective was to indicate at new areas of microwave energy application. The sands prepared, according to recommendations for curing technology, with the use of ethylene glycol diacetate, have been subject to microwave influence. The attempt at determination of microwave influence on qualitative changes of the binding bridges created during the curing process concerned such parameters as: bending and tensile strength, permeability as well as wear resistance. Moreover,we also determined the influence of microwave curing on the phenomena accompanying the process as well as bond stability (storage time of the prepared molding and core sands. It has been found, basing on the result analysis, that the innovative microwave heating might constitute a very good supplementation of the ester curing method. The advantages of the combined chemical and microwave gelation process include, among others, improvement of the described resistance and technological parameters as well as significant decrease of preparation time of foundry moulds and cores. The subject discussed in this article will be continued in its second part.

  9. Sand engine quells the coast's hunger for sand

    Van Dijk, T.


    An artificial peninsula at Ter Heijde is designed to feed the coast with sediment. Scientists are investigating whether this kind of sand engine could be the Netherlands’ answer to rising sea levels.

  10. Study on binder system of CO2-cured phenol-formaldehyde resin used in foundry

    Liu Weihua; Li Yingmin; Qu Xueliang; Liu Xiuling


    A new aqueous alkaline resol phenol-formaldehyde resin has been prepared from phenol and formaldehyde using NaOH as catalyst;the optimum synthetic process has been determined.With addition of some cross-linking agents,after passing carbon dioxide gas through the resin bonded sand,high as-gassed strength and 24 h strength are achieved.The bonding bridge of the resin bonded sand fracture has been analyzed by using SEM.

  11. Identification of interfacial heat transfer between molten metal and green sand by inverse heat conduction method

    Ke, Quanpeng

    Heat flux and heat transfer coefficients at the interfaces of castings and molds are important parameters in the mold design and computer simulations of the solidification process in foundry operations. A better understanding of the heat flux and heat transfer coefficient between the solidifying casting and its mold can promote model design and improve the accuracy of computer simulation. The main purpose of the present dissertation involves the estimation of the heat flux and heat transfer coefficient at the interface of the molten metal and green sand. Since the inverse heat conduction method requires temperature measurement data to deduce the missing surface information, it is suitable for the present research. However, heat transfer inside green sand is complicated by the migration of water vapor and zonal temperature distribution results. This makes the solution of the inverse heat conduction problem more challenging. In this dissertation, Galerkin's method of Weighted Residual together with the front tracking technique is used in the development of a forward solver. Beck's future time step method incorporated with the Gaussian iterative minimization method is used as the inverse solver. The mathematical descriptions of the sensitivity coefficient for both the direct heat flux and direct heat transfer coefficient estimation are derived. The variations of the sensitivity coefficients with time are revealed. From the analysis of sensitivity coefficients, the concept of blank time period is proposed. This blank time period makes the inverse problem much more difficult. A total energy balance criterion is used to combat this. Numerical experiments confirmed the accuracy and robustness of both the direct heat flux estimation algorithm and the direct heat transfer coefficient estimation algorithm. Finally, some pouring experiments are carried out. The inverse algorithms are applied to the estimation of the heat flux and heat transfer coefficient at the interface of

  12. Reclaimability of the spent sand mixture – sand with bentonite – sand with furfuryl resin

    J. Dańko


    Full Text Available Introduction of new binding materials and new technologies of their hardening in casting moulds and cores production requires theapplication of reclamation methods adequate to their properties as well as special devices realizing tasks. The spent sands circulationsystem containing the same kind of moulding and core sands is optimal from the point of view of the expected reclamation results.However, in the face of a significant variability of applied technologies and related to them various reclamation methods, the need - of theobtained reclamation products assessment on the grounds of systematic criteria and uniform bases – arises, with a tendency of indicatingwhich criteria are the most important for the given sand system. The reclaimability results of the mixture of the spent moulding sand withGeko S bentonite and the spent core sand with the Kaltharz 404U resin hardened by acidic hardener 100 T3, are presented in the paper.Investigations were performed with regard to the estimation of an influence of core sands additions (10 –25% on the reclaimed materialquality. Dusts and clay content in the reclaim, its chemical reaction (pH and ignition loss were estimated. The verification of the reclaiminstrumental assessment was performed on the basis of the technological properties estimation of moulding sand with bentonite, where the reclaimed material was used as a matrix.

  13. Management recommendations: Sand Lake Complex

    US Fish and Wildlife Service, Department of the Interior — This document is a review of land management practices at the Sand Lake National Wildlife Refuge, by a land use specialist. Recommendations, time frame and...

  14. Foundry technology and its applications of ductile iron castings produced by water-cooled copper alloy mold


    The high efficiency mechanized foundry technology of castings produced by using water-cooled copper alloy permanent mold has been systematically studied. Through the researching a Cu-Cr-Mg alloy with high conductivity and good combined mechanical properties used for making permanent mold was developed, and the basic design principles of the water-cooled permanent mold along with the control-range of relevant foundry processing parameters were also established.A cast production line equipped with water-cooled copper alloy mold was designed and fabricated for production of ductile iron automobile gear castings. This production line can consistently make automobile gear castings in QT500-15 and QT600-5 (Chinese Standard) grades of ductile iron with up to 95 % casting success rate.

  15. One Goal, One Expectation——Do a good job as host of the 69th World Foundry Congress


    @@ As a traditional metal-forming technology, casting/foundry has written a brilliant history chapter in the long development process of human society and civilization progress, leaving behind deep memories and symbols. China is one of the ancient civilizations in the world that first mastered the art of casting. For thousands of years, Chinese people have created a large number of cast metal products and precious pieces in the collection of world's treasures.

  16. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    G. Kowal


    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  17. A lithography aware design optimization using foundry-certified models and hotspot detection

    Karklin, L.; Arkhipov, A.; Blakely, D.; Dingenen, M.; Mehrotra, A.; Watson, B.; Zelnik, C.; Cote, M.; Hurat, P.


    An automated litho-aware design migration solution has been implemented to enable designers to port existing IP layouts (custom, library, and block) to nanometer technologies while optimizing layout printability and silicon yield. With rapidly shrinking technology nodes, the industry consolidation toward fabless or fab-lite manufacturing, demand for second-sourcing and dramatic increase in cost of IP development, the automation of "vertical" (between nodes) and 'horizontal" (between chip manufacturers) migration becomes a very important task. The challenge comes from the fact that even within the same technology node design and process-induced rules deviate substantially among different IDMs and foundries, which leads to costly, error-prone and time consuming design modifications. At the same time, fast and reliable adjustments to design and ability to switch between processes and chip manufacturers could represent significant improvement to TTM, and respectively improving ROI. Using conservative rules (or restricted design rules) is not always a viable option because of the area, performance and yield penalties. The difficulty of migration is augmented by the fact that design rules are not sufficient to guaranty good printability, maximum process window and high yield. Model-based detection of lithography-induced systematic yield-limiting defects (a.k.a. hotspots) is becoming a vital part of the design-for-manufacturing flow for advanced technology nodes at 65nm and below. Driven by customer demand, a collaborative effort between EDA vendors provides a complete design-for-manufacturing migration solution that allows sub-65 nanometer designers to comprehensively address the impact of manufacturing variations on design yield and performance during layout migration. First, the physical hard IP is migrated from its existing 90nm process to a more advanced 65 and 45 nm processes, resulting in an area-optimized DRC-clean 65nm design retaining the original hierarchy to

  18. Chvorinov’s rule and determination of coefficient of heat accumulation of moulds with non-quartz base sands

    T. Elbel


    Full Text Available Application of the „Chvorinov’s rule“ for calculation of the total time of casting solidification made also possible to determine chilling effect of foundry moulds (coefficient of heat accumulation of the mould, bf with use of mixtures with new kinds of non-quartz base sands (Magnesite, Chromite, Olivine, Dunite, Kerphalit. Processes by several authors (G. Halbart, A. I. Vejnik, G. A. Anisovich were used for mathematical treatment of measurement results and determination of bf. The highest values were achieved for magnesite moulds followed by chromite ones; the lowest values, approximately half-ones, represented the Dunite moulds. At the same time the results made possible to determine „the Chvorinov’s mean solidification constants“ (k that are in direct proportional dependence on bf and indirect proportional to solidification time (τ1.

  19. Disturbance of the inclined inserting-type sand fence to wind-sand flow fields and its sand control characteristics

    Cheng, Jian-jun; Lei, Jia-qiang; Li, Sheng-yu; Wang, Hai-feng


    The inclined inserting-type sand fence is a novel sand retaining wall adopted along the Lanxin High-Speed Railway II in Xinjiang for controlling and blocking sand movement. To verify the effectiveness of the new fence structure for sand prevention, a wind tunnel test was used for flow field test simulation of the sand fence. The results indicate that the inclined inserting-type sand fence was able to deflect the flow of the sand and was able to easily form an upward slant acceleration zone on the leeward side of the sand fence. As shown by the percentage change in sand collection rates on the windward side and the leeward side of the sand fence, the sand flux per unit area at 4 m height in the slant upward direction increased on the leeward side of the inclined inserting-type sand fence. By comparing the flow fields, this site is an acceleration zone, which also reaffirms the correspondence of wind-sand flow fields with the spatial distribution characteristic of the wind-carried sand motion. The field sand collection data indicates that under the effects of the inclined inserting-type sand fence, the sandy air currents passing in front and behind the sand fence not only changed in quality, but the grain composition and particle size also significantly changed, suggesting that the inclined inserting-type sand fence has a sorting and filtering effect on the sandy air currents that passed through. The fence retained coarse particulates on the windward side and fine particulates within the shade of the wind on the leeward side.

  20. Use of technical and economic analysis in production of liquid metal in foundries

    V. Kafka


    Full Text Available The paper in its introduction describes main principles of technical and economic analysis the application of which leads to determination of potential costs savings and subsequently to costs reduction. The application of the method is illustrated by an example of production of three types of steel grades for cast steel produced in five tons electric arc furnace. With the aid of the calculation model, incomplete costs of selective complex of the melts were determined (30 melts within the first phase and 260 in the second one. Incomplete costs and selected physical indicators (e.g. melting time, electrical energy consumption etc. were subsequently compiled with the aid of statistical analysis. After that, the individual selective complexes were compared with each other (according to melters; first and second melt on the shift; melting with one or more charge basket; days in a week. The detailed analysis of these outcomes resulted in many particular recommendations how to reduce the costs in the foundry. The final recommendation for the melting shop is a proposal to introduce continuous monitoring of costs.

  1. Exposure vs toxicity levels of airborne quartz, metal and carbon particles in cast iron foundries.

    Moroni, Beatrice; Viti, Cecilia; Cappelletti, David


    Aerosol dust samples and quartz raw materials from different working stations in foundry plants were characterized in order to assess the health risk in this working environment. Samples were analysed by scanning and transmission electron microscopy coupled with image analysis and microanalysis, and by cathodoluminescence spectroscopy. In addition, the concentration and the solubility degree of Fe and other metals of potential health effect (Mn, Zn and Pb) in the bulk samples were determined by inductively coupled plasma atomic emission spectrometry (ICP-AES). Overall, the results indicate substantial changes in quartz crystal structure and texture when passing from the raw material to the airborne dust, which include lattice defects, non-bridging oxygen hole centres and contamination of quartz grains by metal and/or graphite particles. All these aspects point towards the relevance of surface properties on reactivity. Exposure doses have been estimated based on surface area, and compared with threshold levels resulting from toxicology. The possible synergistic effects of concomitant exposure to inhalable magnetite, quartz and/or graphite particles in the same working environment have been properly remarked.

  2. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Salihoglu, Guray; Pinarli, Vedat


    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  3. Implementation of a numerical holding furnace model in foundry and construction of a reduced model

    Loussouarn, Thomas; Maillet, Denis; Remy, Benjamin; Dan, Diane


    Vacuum holding induction furnaces are used for the manufacturing of turbine blades by loss wax foundry process. The control of solidification parameters is a key factor for the manufacturing of these parts in according to geometrical and structural expectations. The definition of a reduced heat transfer model with experimental identification through an estimation of its parameters is required here. In a further stage this model will be used to characterize heat exchanges using internal sensors through inverse techniques to optimize the furnace command and the optimization of its design. Here, an axisymmetric furnace and its load have been numerically modelled using FlexPDE, a finite elements code. A detailed model allows the calculation of the internal induction heat source as well as transient radiative transfer inside the furnace. A reduced lumped body model has been defined to represent the numerical furnace. The model reduction and the estimation of the parameters of the lumped body have been made using a Levenberg-Marquardt least squares minimization algorithm with Matlab, using two synthetic temperature signals with a further validation test.

  4. Properties of made by different methods of RP impeller foundry patterns

    G. Budzik


    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  5. Effect of High Alumina Cement on Selected Foundry Properties of Ant-Hill Clay

    Akeem Damilola AKINWEKOMI


    Full Text Available The effect of high alumina cement (HAC on some selected foundry properties of ant-hill clay was investigated. Pulverised clay, water and 5 to 40% HAC weight fractions were manually mixed, pressed and air dried at 110°C for twenty-four hours followed by firing in a kiln to 1100°C. For each property, four samples were prepared, tested and the average value reported. The results showed that the values of the investigated properties generally increased up to 15% HAC after which no significant improvement was observed. At an optimum 15% HAC, compressive strength increased from 4933.50 N/mm2 to 6457.25 N/mm2. In addition, refractoriness increased from 1450°C to 1600°C at this optimum weight percent. Apparent porosity was also observed to be improved in the tested samples. It was concluded that for a refractoriness value of 1600°C, the optimum mix of 15% HAC would be suitable for metallurgical furnace linings.

  6. Preliminary Research on Granulation Process of Dust Waste from Reclamation Process of Moulding Sands with Furan Resin

    J. Kamińska


    Full Text Available The results of investigations of the granulation process of foundry dusts generated in the dry mechanical reclamation process of usedsands, where furan resins were binders are presented in the paper. Investigations concerned producing of granules of the determineddimensions and strength parameters.Granules were formed from the dusts mixture consisting in 50 mass% of dusts obtained after the reclamation of the furane sands and in50 mass % of dusts from sands with bentonite. Dusts from the bentonite sands with water were used as a binder allowing the granulation of after reclamation dusts from the furane sands.The following parameters of the ready final product were determined: moisture content (W, shatter test of granules (Wz performeddirectly after the granulation process and after 1, 3, 5, 10 days and nights of seasoning, water-resistance of granules after 24 hours of being immersed in water, surface porosity ep and volumetric porosity ev. In addition the shatter test and water-resistance of granulate dried at a temperature of 105oC were determined.Investigations were performed at the bowl angle of inclination 45o, for three rotational speeds of the bowl being: 10, 15, 20 rpm.For the speed of 10 rpm the granulation tests of dusts mixture after the preliminary mixing in the roller mixer and with the addition ofwater-glass in the amount of 2% in relation to the amount of dust were carried out.The obtained results indicate that the granulator allows to obtain granules from dusts originated from the reclamations of mouldingsands with the furane resin with an addition of dusts from the bentonite sands processing plants.

  7. Sands at Gusev Crater, Mars

    Cabrol, Nathalie A.; Herkenhoff, Kenneth E.; Knoll, Andrew H.; Farmer, Jack D.; Arvidson, Raymond E.; Grin, E.A.; Li, Ron; Fenton, Lori; Cohen, B.; Bell, J.F.; Yingst, R. Aileen


    Processes, environments, and the energy associated with the transport and deposition of sand at Gusev Crater are characterized at the microscopic scale through the comparison of statistical moments for particle size and shape distributions. Bivariate and factor analyses define distinct textural groups at 51 sites along the traverse completed by the Spirit rover as it crossed the plains and went into the Columbia Hills. Fine-to-medium sand is ubiquitous in ripples and wind drifts. Most distributions show excess fine material, consistent with a predominance of wind erosion over the last 3.8 billion years. Negative skewness at West Valley is explained by the removal of fine sand during active erosion, or alternatively, by excess accumulation of coarse sand from a local source. The coarse to very coarse sand particles of ripple armors in the basaltic plains have a unique combination of size and shape. Their distribution display significant changes in their statistical moments within the ~400 m that separate the Columbia Memorial Station from Bonneville Crater. Results are consistent with aeolian and/or impact deposition, while the elongated and rounded shape of the grains forming the ripples, as well as their direction of origin, could point to Ma'adim Vallis as a possible source. For smaller particles on the traverse, our findings confirm that aeolian processes have dominated over impact and other processes to produce sands with the observed size and shape patterns across a spectrum of geologic (e.g., ripples and plains soils) and aerographic settings (e.g., wind shadows).

  8. On the measurement of surface tension in binders used for moulding sands

    B. Hutera


    Full Text Available The surface tension of foundry binders is a very important parameter affecting the properties of a sand-binder system. Combined with other parameters, its value determines an outcome of the process of moulding sand preparation and the mechanical properties of the ready moulding composition. The problem of how to measure the surface tension of binders used in preparation of moulding sands is discussed only occasionally. Indirectly, the surface tension is characterised by the value of a contact angle, but it never means that these two parameters can be considered identical. Numerous methods are available and used at present to measure the surface tension, among others, the capillary rise method, the spinning drop method, the sessile drop method, the pendant drop method, the method of pulled out ring (or plate, or frame. There is also a rich variety of devices offered with different measuring methods. The devices are modern and represent a high level of the technical skill and art. Unfortunately, also their price is high. It is, however, possible to obtain the reliable results of the surface tension measurement using relatively simple methods, viz. the stalagmometric method and the capillary rise method. What is necessary are proper conditions of the measurement, directly related with the specific properties of binders. The present paper gives examples of the results obtained during measurement of the surface tension of some selected binders. Attention was drawn to the methods of taking measurements, and the obtained results were discussed and analysed. The possibilities of detemining the surface tension of the examined binders from the results of the contact angle measurements using the “sessile drop” and “pendant drop” methods were outlined.

  9. DPTM simulation of aeolian sand ripple


    Aeolian sand ripple and its time evolution are simulated by the discrete particle tracing method (DPTM) presented in this paper. The difference between this method and the current methods is that the former can consider the three main factors relevant to the formation of natural aeolian sand ripples,which are the wind-blown sand flux above the sand bed formed by lots of sand particles with different di-ameters,the particle-bed collision and after it the rebound and ejection of sand particles in the sand bed,the saltation of high-speed sand particles and the creep of low-speed sand particles,respectively. The simulated aeolian sand ripple is close to the natural sand ripple not only in basic shape and characteristic,particle size segregation and stratigraphy,but also in formation stages. In addition,three important speeds can be obtained by this method,which are the propagation speed of the saturated aeolian sand ripple and the critical frictional wind speeds of emergence and disappearance of sand ripple.

  10. DPTM simulation of aeolian sand ripple

    ZHENG XiaoJing; BO TianLi; XIE Li


    Aeolian sand ripple and its time evolution are simulated by the discrete particle tracing method (DPTM) presented in this paper.The difference between this method and the current methods is that the former can consider the three main factors relevant to the formation of natural aeolian sand ripples, which are the wind-blown sand flux above the sand bed formed by lots of sand particles with different di-ameters, the particle-bed collision and after it the rebound and ejection of sand particles in the sand bed, the saltation of high-speed sand particles and the creep of low-speed sand particles, respectively.The simulated aeolian sand ripple is close to the natural sand ripple not only in basic shape and characteristic, particle size segregation and stratigraphy, but also in formation stages.In addition, three important speeds can be obtained by this method, which are the propagation speed of the saturated aeolian sand ripple and the critical frictional wind speeds of emergence and disappearance of sand ripple.

  11. First Forum on China Casting Quality Standards & Overview of Revision History of China's National/Industrial Standards for Foundry Operations National Technical Committee 54 on Foundry of Standardization Administration of China (TC54)


    @@ Both national and local governments have been paying great attention to the work of industrial standardization with the enormous increase in international trade after China joined WTO. According to the standards revising plan of Standardization Administration Committee of China (SAC),TC54 has already revised a series of national standards and industrial standards for foundry operations,and proposed some new ones. As a result,some old fashioned standards containing low-level techniques have been gradually discontinued or replaced with new versions.

  12. Dry reusing and wet reclaiming of used sodium silicate sand


    Based on the characteristics of used sodium silicate sand and the different use requirements for recycled sand, "dry reusing and wet reclaiming of used sodium silicate sand" is considered as the most suitable technique for the used sand. When the recycled sand is used as support sand, the used sand is only reused by dry process including breaking, screening, dust-removal, etc., and it is not necessary that the used sand is reclaimed with strongly rubbing and scraping method, but when the recycled sand is used as facing sand (or single sand), the used sand must be reclaimed by wet method for higher removal rate of the residual binders. The characteristics and the properties of the dry reused sand are compared with the wet reclaimed sand after combining the different use requirements of support sand and facing sand (or single sand), and above the most adaptive scheme has also been validated.

  13. 中国锆英砂中长期需求分析%Medium and Long Term Demands of Zircon Sand in China



    介绍了中国锆英砂原料、生产和供应现状以及2005-2009年间锆英砂需求状况.分析了硅酸锆、氧氯化锆、核级锆,和钢铁、玻璃面板等行业对锆英砂的中长期需求.指出,在相当长时期内中国锆英砂依赖进口的格局不会变,国内经济持续平稳发展以及国际市场对锆制品的恢复性需求,使得中国对锆英砂需求仍将持续增加.%The zircon sand demands, production and supplements in China were introduced. The demands of zircon sand in zirconium silicate, zirconium chemicals, nuclear grade zirconium, foundry, refractory and glass industries were analyzed. The situation of zircon sand import in China will be not changed in long terms. The demands for zircon sand in the next few years will be increasing gradually due to stable national economic growth and the improving demands for zirconium products from international market.

  14. Sand and Water Table Play

    Wallace, Ann H.; White, Mary J.; Stone, Ryan


    The authors observed preschoolers engaged at the sand and water table to determine if math could be found within their play. Wanting to understand how children interact with provided materials and what kinds of math ideas they explore during these interactions, the authors offer practical examples of how such play can promote mathematical…

  15. Re-analysis of occupational hazards in foundry%铸造作业职业性有害因素及其特点的再分析

    张敏; 祁成; 陈卫红; 鲁洋; 杜燮祎; 李文捷; 孟传三


    Objective To analyze systematically the characteristics of occupational hazards in the foundry,and provide precise data for epidemiology studies and control of occupational hazards in the foundnr.Methods Data of airborne dust,chemical occupational hazards and physical occupational agents in environ-ment in the foundry from 1 978 to 2008 were dynamically collected.Mean concentration and intensity (geo-metric mean)of occupational hazards were calculated by job in different years.Results Main occupationalhazards in the foundry were silica,metal fume,noise and heat stress.Silica existed in all of main iobs.Themean concentration of silica before 1986 was an extremely high level of 8.6 mg/m~3.and then remarkably dropped after 1986,with the level of 2.4 mg/m~3 from 1986 to 1989,2.7 mg/m~3 from 1990 to 2002 and 2.7 mg/m~3 from 2003 to 2008.The trend of silica concentrations by iob was consistent with that in general.Silica concen-tratlons among jobs were significantly different,with highest level in melting(4.4 mg/m~3).followed by cast shakeout and finishing(3.4 mg/m~3),pouring(3.4 mdm~3),sand preparation(2.4 mg/m~3),moulding(2.1 mg/m~3)and core-making(1.7 mg/m~3).Concentration of respirable dust in pouring was highest(2.76 mg/m~3),foliowedby cast shakeout and finishing(1.14 mg/m~3).Mean concentration of asbestos dust in melting was a relative high level of 2.0 ms/m~3.In core-making and sand preparation,there existed emission production of adhesive,with mean concentrations as followed,ammonia(5.84 ms/m~3),formaldehyde(O.60 mg/m~3),phenol(1.73 mg/m~3)and phenol formaldehyde resin(1.3 mg/m~3)also existed.Benzene and its homologues existed in cast shakeout and finishing,and the level of benzene,toluene,xylene was 0.2 mg/m~3,0.1 mg/m~3and 1.3 mg/m~3,re-spectively.In pouring and melting.there existed chemical occupational hazards,lncluding benzo(a)pyrene,metal fume(lead,cadmium,manganese,nickel,chromium)and gas(hydrogen sulfide,phosphine,sulfur diox-ide.carbon monoxide

  16. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Ziemer, John K.; Ervin, Joan; Lang, Jared


    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  17. Polychlorinated dibenzo-p-dioxins and dibenzofurans and their association with cancer mortality among workers in one automobile foundry factory.

    Wang, Lihua; Weng, Shaofan; Wen, Sheng; Shi, Tingming; Sun, Gangtao; Zeng, Yuyu; Qi, Cheng; Chen, Weihong


    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been reported as possible carcinogenic hazards to humans. However, epidemiological studies on their carcinogenic roles are limited. The current study was designed to determine the concentrations and characteristics of PCDD/Fs and evaluate their association with cancer mortality in exposed workers in one automobile foundry factory. PCDD/F levels in factory and surrounding environment were analyzed through air and settling dust sampling. The cancer mortalities among workers in this foundry factory were calculated using data from a cohort study. The results showed that the PCDD/F concentrations of air in workplace ranged 0.36-2.25 pg World Health Organization-Toxic Equivalent (WHO-TEQ) Nm(-3) (average 1.01 pg WHO-TEQ Nm(-3)), which were 1.16-7.26 times higher than those outside the factory. The PCDD/F concentrations of settling dust in the workplace ranged 3.34-18.64 pg WHO-TEQ g(-1) (average 8.25 pg WHO-TEQ g(-1)), which were lower than those just outside the factory (average 16.13 pg WHO-TEQ g(-1)). Furthermore, a cohort study of workers in this factory with average follow-up of 24.52 years showed that cancer was the leading cause of death, with significant elevated mortality (standardized mortality ratio (SMR)=1.70, 95% confidence interval (CI): 1.35-2.13) among workers, when compared with Chinese national mortality. The cancer mortality among front-line workers was increased significantly (adjusted relative risk (RR)=1.73, 95% CI: 1.14-2.60), particularly among melting and casting workers, when compared with that among assistant workers. Our results indicated that there was a dose-response relationship between PCDD/F exposure and cancer mortality among foundry workers.

  18. Exposure assessment and modeling of quartz in Swedish iron foundries for a nested case-control study on lung cancer.

    Andersson, Lena; Bryngelsson, Ing-Liss; Ngo, Yen; Ohlson, Carl-Göran; Westberg, Håkan


    Exposure assessment of quartz in Swedish iron foundries was performed based on historical and current measurement data. To evaluate the exposure-response relationship between quartz exposure and lung cancer, we modeled quartz exposure from our database of measurements using determinants job title, time period, and company. Based on these modeled exposure data, we conducted a nested case-control evaluation. In our database, the overall individual, daily time-weighted average (TWA) quartz concentrations of current and historical data varied between 0.0018 and 4.9 mg/m(3), averaging 0.083 mg/m(3). Job titles with mean TWAs for the whole study period exceeding the European Union recommended occupational exposure limit of 0.05 mg/m(3) were fettlers (0.087 mg/m(3)), furnace and ladle repair (0.42 mg/m(3)), and maintenance (0.054 mg/m(3)) workers. The mixed model analysis demonstrated significant determinants on the job level for furnace and ladle repair (β = 4.06; 95% confidence interval [CI] 2.78-5.93). For all jobs, significantly higher exposure levels occurred only during the first time period, 1968-1979 (β = 2.08; 95% CI 1.75-2.47), and a decreasing but not significant trend was noted for the three following 10-year time periods up to 2006 (β = 1.0, 0.96 and 1, respectively). Two iron foundries had significantly higher quartz concentration levels than the others (β = 1.31; 95% CI 1.00-1.71 and β = 1.63; 95% CI 1.00-2.65, respectively). The individual cumulative quartz exposure measures were categorized in low, medium, and high exposure (0.5-0.05 mg/m(3) of quartz. To conclude, certain foundry workers are still exposed to high levels of quartz, but an increased risk of lung cancer caused by quartz exposure in these Swedish iron foundries could not be confirmed at our exposure levels.

  19. Treating tar sands formations with karsted zones

    Vinegar, Harold J. (Bellaire, TX); Karanikas, John Michael (Houston, TX)


    Methods for treating a tar sands formation are described herein. The tar sands formation may have one or more karsted zones. Methods may include providing heat from one or more heaters to one or more karsted zones of the tar sands formation to mobilize fluids in the formation. At least some of the mobilized fluids may be produced from the formation.

  20. Sand Waves. Report 1. Sand Wave Shoaling in Navigation Channels


    heights range from 0.8 m in the Minas Basin, Bay of Fundy (Dalrymple 1984) to 6.0 m in the Bahia Blanca Estuary, Argentina (Aliotta and Perillo 1987...26 PART IV: SITE-SPECIFIC SAND WAVE SHOALING PROBLEMS .. ........ 30 Columbia River Navigation Channel ........ ............... .. 30 Panama ...problem location discussed in this report is at St. Andrew Bay near Panama City, Florida. A relatively short section of the jettied inlet channel requires

  1. Impact Behavior of A356 Foundry Alloys in the Presence of Trace Elements Ni and V

    Casari, Daniele; Ludwig, Thomas H.; Merlin, Mattia; Arnberg, Lars; Garagnani, Gian Luca


    In the present work, the impact behavior of unmodified A356 alloys with the addition of Ni or V in as-cast and T6 heat-treated conditions was assessed. Charpy V-notched specimens obtained from sand and permanent mold casting showed low total absorbed energy average values ( W t permanent mold cast alloys due to the locally finer microstructure. Concurrent mechanisms related to the chemical composition, solidification conditions and heat treatment were found to control the impact properties of the alloys. While the trace element Ni exerted only minor effects on the impact toughness of the A356 alloy, V had a strong influence: (i) V-containing sand cast alloys absorbed slightly higher impact energies compared to the corresponding A356 base alloys; (ii) in the permanent mold cast alloys, V in solid solution led to a considerable loss of ductility, which in turn decreased the total absorbed energy.


    Welt, M.A.; Smutz, M.


    A process is described for recovering thorium, uranium, and rare earth values from monazite sand. The monazite sand is first digested with sulfuric acid and the resulting "monazite sulfate" solution is adjusted to a pH of between 0.4 and 3.0, and oxalate anions are added causing precipitation of the thorium and the rare earths as the oxalates. The oxalate precipitate is separated from the uranium containing supernatant solution, and is dried and calcined to the oxides. The thorium and rare earth oxides are then dissolved in nitric acid and the solution is contacted with tribntyl phosphate whereby an organic extract phase containing the cerium and thorium values is obtained, together with an aqueous raffinate containing the other rare earth values. The organic phase is then separated from the aqueous raffinate and the cerium and thorium are back extracted with an aqueous medium.

  3. Thermal Properties of oil sand

    LEE, Y.; Lee, H.; Kwon, Y.; Kim, J.


    Thermal recovery methods such as Cyclic Steam Injection or Steam Assisted Gravity Drainage (SAGD) are the effective methods for producing heavy oil or bitumen. In any thermal recovery methods, thermal properties (e.g., thermal conductivity, thermal diffusivity, and volumetric heat capacity) are closely related to the formation and expansion of steam chamber within a reservoir, which is key factors to control efficiency of thermal recovery. However, thermal properties of heavy oil or bitumen have not been well-studied despite their importance in thermal recovery methods. We measured thermal conductivity, thermal diffusivity, and volumetric heat capacity of 43 oil sand samples from Athabasca, Canada, using a transient thermal property measurement instrument. Thermal conductivity of 43 oil sand samples varies from 0.74 W/mK to 1.57 W/mK with the mean thermal conductivity of 1.09 W/mK. The mean thermal diffusivity is 5.7×10-7 m2/s with the minimum value of 4.2×10-7 m2/s and the maximum value of 8.0×10-7 m2/s. Volumetric heat capacity varies from 1.5×106 J/m3K to 2.11×106 J/m3K with the mean volumetric heat capacity of 1.91×106 J/m3K. In addition, physical and chemical properties (e.g., bitumen content, electric resistivity, porosity, gamma ray and so on) of oil sand samples have been measured by geophysical logging and in the laboratory. We are now proceeding to investigate the relationship between thermal properties and physical/chemical properties of oil sand.

  4. Formation of Craters in Sand

    Vanissra Boonyaleepun


    Full Text Available The diameter of craters formed by spheres of varying mass dropped into sand at low speed was studied. The relationship between the diameter of the crater formed and the kinetic energy of the projectile at impact was found to be of the same general form as that for planetary meteor craters. The relationship is shown to be a power law with exponent 0.17.

  5. Silo model tests with sand

    Munch-Andersen, Jørgen

    Tests have been carried out in a large silo model with Leighton Buzzard Sand. Normal pressures and shear stresses have been measured during tests carried out with inlet and outlet geometry. The filling method is a very important parameter for the strength of the mass and thereby the pressures...... as well as the flow pattern during discharge of the silo. During discharge a mixed flow pattern has been identified...

  6. Foundry Technique of Steel Cooling Stave%铸钢冷却壁的铸造工艺



    铸钢冷却壁作为换代高炉冷却壁,它与铸铁冷却壁相比有着本质上的性能提升.本文说明铸钢冷却壁铸造过程中各工序的要点,并针对冷却壁热面砖槽造型、冷却水管防熔穿措施和浇注过程控制等铸造难点给出多种工艺方案,通过生产实践证明工艺方案的可行性,使生产的铸钢冷却壁质量过关,性能优良,产品合格率达98%以上.%As an upgraded cooling stave for Blast Furnace, the steel cooling stave has essentially performance improvements compared with the iron cooling stave. This article explains the key points of each process in steel cooling stave's foundry and gives multiple solutions to the foundry difficulties such as brick trench's moulding, cooling pipes' meltdown-proof measures, and pouring process control. These solutions are proved to be feasibility through the successful manufacture. The quality and performance of steel cooling staves are excellent, product qualification rate is over 98%.

  7. CO2硬化水玻璃旧砂的湿法再生探索%Conditions of Wet Reclamation for Used Sodium Silicate Sand Hardened by CO2

    陈锐; 卢鑫; 谭捷; 谭远友


    现代铸造业发展的一个重要目标是绿色铸造。水玻璃砂是最有可能实现绿色制造的型砂,水玻璃旧砂的再生回用是其关键。本文探讨了不同转速、时间、温度条件下湿法再生 CO2硬化水玻璃旧砂的效果。结果表明:适宜的参数为转速800 r/min,时间10 min,温度80℃,用水量1砄1,再生砂残留碱约为3%。%Green casting was an important goal in the development of modern foundry industry.Sodium silicate sand ( SSS) was most likely molding sand achieve green manufacturing of green sand , and SSS regeneration recycling was the key of the green manufacturing.SSS regeneration CO 2 hardening affecting in different speed , time and temperature was discussed.The results showed that optimum reactions according to the volume of acid consumed were rotate speed of 800 r/min, water consumption of 500 mL: 500 g sodium silicate sand , reaction temperature of 80 ℃ and reaction time was 10 min.Residual alkali reclaimed in the sand was about 3%.

  8. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina


    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  9. Sand deposit-detecting method and its application in model test of sand flow

    黎伟; 房营光; 莫海鸿; 谷任国; 陈俊生


    Against the background of the sand-flow foundation treatment engineering of Guangzhou Zhoutouzui variable cross-section immersed tunnel, a kind of sand deposit-detecting method was devised on the basis of full-scale model test of sand-flow method. The real-time data of sand-deposit height and radius were obtained by the self-developed sand-deposit detectors. The test results show that the detecting method is simple and has high precision. In the use of sand-flow method, the sand-carrying capability of fluid is limited, and sand particles are all transported to the sand-deposit periphery through crater, gap and chutes after the sand deposit formed. The diffusion range of the particles outside the sand-deposit does not exceed 2.0 m. Severe sorting of sand particles is not observed because of the unique oblique-layered depositing process. The temporal and spatial distributions of gap and chutes directly affect the sand-deposit expansion, and the expansion trend of the average sand-deposit radius accords with quadratic time-history curve.

  10. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds.

    Tiedje, Niels; Crepaz, Rudolf; Eggert, Torben; Bey, Niki


    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders, at least two different binder compositions were tested. A test method that provides uniform test conditions is described. The method can be used as a general test method to analyse off gases from binders. Moulds, containing a standard size casting, were produced and the amount and type of organic compounds, resulting from thermal degradation of binders, was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gases in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content. It is shown how off-gases vary with time after pouring and shake out. Also the composition of off-gases is analysed and shown. It is further shown how the composition of off-gasses varies between different types of binders and with varying composition of the binders as well as function of the thermal load on the moulding sand.

  11. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;


    foundry workers. Hand molders, finishing workers and truck drivers tended to have the highest levels. Concerning alpha-naphthol the highest concentrations were measured in urine from casters and shake-out workers. With regard to epidemiologic studies demonstrating that molders and casters have a higher...

  12. Effect of modifying process on mechanical properties of EN AC-43300 silumin cast into sand moulds

    J. Pezda


    Full Text Available Significance of alloy modification in course of casting process is the most explicitly visible on example of Al-Si alloys. Broad application of these alloys in foundry industry has become possible after invention of a method which changes solidification form of Al-Si eutectic mixture. Such primarily thick, acicular shape of silicon crystals becomes changed into fine and compact structure due to introduction of a small quantity of modifier to liquid alloy. The paper presents an attempt of assessment of melting and modification with strontium effects on mechanical properties of EN AC-43300 alloy cast into sand moulds. Obtained results concern selection of optimal quantity of strontium additive in aspect of obtained mechanical properties (Rm, A5, KCV, HB. Effect of strontium additive on change of mechanical properties of the investigated alloy was presented in graphical form. Further investigations shall be connected with determination of an effect of strontium additive on mechanical properties of the alloy after solution heat treatment and ageing treatment.

  13. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem


    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  14. Creep Behavior of Frozen Sand.


    temperature and stress range. There was a 2strong stress dependance to S (r =0.95) for saturated Manchester Fine Sand which does not agree with RPT. The...Curves at High Stress 161 Ratio D/Du = 0.505 for Frozen HF’S at w=10% IV-20 Minimum Strain Rate Dependance on Stress 162 Ratio for Frozen MFS IV-21 Minimum...Strain Rate Dependance on Relative 163 Density for Frozen MFS IV-22 Temperature Stage Test on Frozen Saturated 164 MFS under a Load of D=9.24MPa Fig

  15. Liquefaction of Sand under Low Confining Pressure

    YANG Shaoli; Rolf Sandven; Lars Grande


    Undrained behaviour of sand under low cell pressure was studied in static and cyclic triaxial tests. It was found that very loose sand liquefies under static loading with the relative density being a key parameter for the undrained behaviour of sand. In cyclic triaxial tests, pore water pressures built up during the cyclic loading and exceeded the confining cell pressure. This process was accompanied by a large sudden increase in axial deformation. The necessary number of cycles to obtain liquefaction was related to the confining cell pressure, the amplitude of cyclic loading and the relative density of sand.In addition, the patterns of pore water pressure response are different from those of sand samples with different relative densities. The test results are very useful for expounding scour mechanism around coastal structures since they relate to the low stress behaviour of the sand.

  16. Recent advances in waterglass sand technologies

    ZHU Chun-xi


    This paper reports some new understandings and advances in waterglass sand technologies. The multiple chemical modification process can increase the binding strength of the waterglass sand by up to 50%-70%.Therefore, the additions of the modified waterglass can be decreased to 3.0%-4.0% for CO2 process and to 2.0%-2.5% for organic ester hardening process, and greatly improve the collapsibility and reclaimability of the sand. Based on the new understandings and experimental results reported in this paper, several original ideas, such as nano modification, have been proposed to promote advances of waterglass sand technologies,




    Full Text Available This article is based on the theoretical foundations of secure mobile sand being considered for reducing the negative impact of one of the manifestations of exogenous plains on such an important natural-technical system as a railroad. It suggests practical measures to build a system of design protection against sand drifts. The article also suggests ways to conserve resources and rational use of machinery and performers as well as the consolidation of mobile sand wet with water soluble waste of local production of waste dextrin. Consolidation is exposed on dry and wet sand.

  18. Sand Failure Mechanism and Sanding Parameters in Niger Delta Oil Reservoirs

    Sunday Isehunwa,; Andrew Farotade


    Sand production is a major issue during oil and gas production from unconsolidated reservoirs. In predicting the onset of sand production, it is important to accurately determine the failure mechanism and the contributing parameters. The aim of this study was to determine sand failure mechanism in the Niger-Delta, identify themajor contributing parameters and evaluate their effects on sanding.Completion and production data from 78 strings completed on 22 reservoirs in a Niger Delta oil Field ...

  19. Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

    Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.


    We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

  20. Study of Black Sand Particles from Sand Dunes in Badr, Saudi Arabia Using Electron Microscopy

    Haider Abbas Khwaja


    Full Text Available Particulate air pollution is a health concern. This study determines the microscopic make-up of different varieties of sand particles collected at a sand dune site in Badr, Saudi Arabia in 2012. Three categories of sand were studied: black sand, white sand, and volcanic sand. The study used multiple high resolution electron microscopies to study the morphologies, emission source types, size, and elemental composition of the particles, and to evaluate the presence of surface “coatings or contaminants” deposited or transported by the black sand particles. White sand was comprised of natural coarse particles linked to wind-blown releases from crustal surfaces, weathering of igneous/metamorphic rock sources, and volcanic activities. Black sand particles exhibited different morphologies and microstructures (surface roughness compared with the white sand and volcanic sand. Morphological Scanning Electron Microscopy (SEM and Laser Scanning Microscopy (LSM analyses revealed that the black sand contained fine and ultrafine particles (50 to 500 nm ranges and was strongly magnetic, indicating the mineral magnetite or elemental iron. Aqueous extracts of black sands were acidic (pH = 5.0. Fe, C, O, Ti, Si, V, and S dominated the composition of black sand. Results suggest that carbon and other contaminant fine particles were produced by fossil-fuel combustion and industrial emissions in heavily industrialized areas of Haifa and Yanbu, and transported as cloud condensation nuclei to Douf Mountain. The suite of techniques used in this study has yielded an in-depth characterization of sand particles. Such information will be needed in future environmental, toxicological, epidemiological, and source apportionment studies.

  1. Silica sand resources in the Netherlands

    Meulen, M.J. van der; Westerhoff, W.E.; Menkovic, A.; Gruijters, S.H.L.L.; Dubelaar, C.W.; Maljers, D.


    Silica sand, (almost) pure quartz sand, is a valuable and scarce mineral resource within the shallow Dutch subsurface. High-grade deposits are exploited in the southeastemmost part of the country, as raw material for the glass, ceramic, chemical and other process industries. Dutch land-use policy re

  2. Understanding Colombian Amazonian white sand forests

    Peñuela-Mora, M.C.


    Although progress has been made in studies on white sand forests in the Amazon, there is still a considerable gap in our knowledge of the unique species composition of white sand forests and their structure and dynamics, especially in Western Amazon. This thesis aims to fill this gap by addressing t

  3. Pilot Project Sand Groynes Delfland Coast

    Hoekstra, R.; Walstra, D.J.R.; Swinkels, C.S.


    In October and November 2009 a pilot project has been executed at the Delfland Coast in the Netherlands, constructing three small sandy headlands called Sand Groynes. Sand Groynes are nourished from the shore in seaward direction and anticipated to redistribute in the alongshore due to the impact of

  4. Sand transportation and reverse patterns over leeward face of sand dune

    Jiang, Hong; Dun, Hongchao; Tong, Ding; Huang, Ning


    Sand saltation has complex interactions with turbulent flow and dune form. Most models of wind-blown sand consider ideal circumstances such as steady wind velocity and a flat surface, and the bulk of data on wind flow and sand transport over an individual dune has focused mostly on the influence of dune shape or inter-dune space on the wind flow, neglecting the effect of morphology on sand saltation, particularly airflow and sand transportation over the leeward slope. Wind flow structures over the leeward slope of sand dunes have a fundamental influence on the organization of sand dunes. In order to understand sand dune dynamics, lee face airflow and sediment transportation should be paid more attention. Previous field observations could not measure turbulent flow structure well because of the limited observation points and the influence of experiment structure on wind field. In addition, the reverse sand particles over leeward face could not be collected by sand trap in field. Numerous field observations could not measure turbulent flow structure because of the limited observation points and the influence of experimental structures on the wind field. In addition, the reverse transport of sand particles over leeward face could not be collected by sand traps in field. Therefore, this paper aims to investigate the turbulent flow structure and sand transport pattern over the leeward slope. A numerical model of sand saltation over slope terrain is constructed, which also considers the coupling effects between air flow and sand particles. The large eddy simulation method is used to model turbulent flow. Sand transport is simulated by tracking the trajectory of each sand particle. The results show that terrain significantly alters the turbulent air flow structure and wind-blown sand movement, especially over the leeward slope. Here, mass flux increases initially and then decreases with height in the reversed flow region in the direction of wind flow, and the mass flux

  5. Sand Failure Mechanism and Sanding Parameters in Niger Delta Oil Reservoirs

    Sunday Isehunwa,


    Full Text Available Sand production is a major issue during oil and gas production from unconsolidated reservoirs. In predicting the onset of sand production, it is important to accurately determine the failure mechanism and the contributing parameters. The aim of this study was to determine sand failure mechanism in the Niger-Delta, identify themajor contributing parameters and evaluate their effects on sanding.Completion and production data from 78 strings completed on 22 reservoirs in a Niger Delta oil Field were evaluated. Sand failure mechanisms and contributing parameters were identified and compared with published profiles. The results showed that cohesive stress is the predominant sand failure mechanism. Water cut, bean size and gas oil ratio (GOR impact sand production in the Niger Delta.

  6. Critical State of Sand Matrix Soils

    Aminaton Marto


    Full Text Available The Critical State Soil Mechanic (CSSM is a globally recognised framework while the critical states for sand and clay are both well established. Nevertheless, the development of the critical state of sand matrix soils is lacking. This paper discusses the development of critical state lines and corresponding critical state parameters for the investigated material, sand matrix soils using sand-kaolin mixtures. The output of this paper can be used as an interpretation framework for the research on liquefaction susceptibility of sand matrix soils in the future. The strain controlled triaxial test apparatus was used to provide the monotonic loading onto the reconstituted soil specimens. All tested soils were subjected to isotropic consolidation and sheared under undrained condition until critical state was ascertain. Based on the results of 32 test specimens, the critical state lines for eight different sand matrix soils were developed together with the corresponding values of critical state parameters, M, λ, and Γ. The range of the value of M, λ, and Γ is 0.803–0.998, 0.144–0.248, and 1.727–2.279, respectively. These values are comparable to the critical state parameters of river sand and kaolin clay. However, the relationship between fines percentages and these critical state parameters is too scattered to be correlated.

  7. Critical state of sand matrix soils.

    Marto, Aminaton; Tan, Choy Soon; Makhtar, Ahmad Mahir; Kung Leong, Tiong


    The Critical State Soil Mechanic (CSSM) is a globally recognised framework while the critical states for sand and clay are both well established. Nevertheless, the development of the critical state of sand matrix soils is lacking. This paper discusses the development of critical state lines and corresponding critical state parameters for the investigated material, sand matrix soils using sand-kaolin mixtures. The output of this paper can be used as an interpretation framework for the research on liquefaction susceptibility of sand matrix soils in the future. The strain controlled triaxial test apparatus was used to provide the monotonic loading onto the reconstituted soil specimens. All tested soils were subjected to isotropic consolidation and sheared under undrained condition until critical state was ascertain. Based on the results of 32 test specimens, the critical state lines for eight different sand matrix soils were developed together with the corresponding values of critical state parameters, M, λ, and Γ. The range of the value of M, λ, and Γ is 0.803-0.998, 0.144-0.248, and 1.727-2.279, respectively. These values are comparable to the critical state parameters of river sand and kaolin clay. However, the relationship between fines percentages and these critical state parameters is too scattered to be correlated.

  8. Adsorption of dyes on Sahara desert sand.

    Varlikli, Canan; Bekiari, Vlasoula; Kus, Mahmut; Boduroglu, Numan; Oner, Ilker; Lianos, Panagiotis; Lyberatos, Gerasimos; Icli, Siddik


    Sahara desert sand (SaDeS) was employed as a mineral sorbent for retaining organic dyes from aqueous solutions. Natural sand has demonstrated a strong affinity for organic dyes but significantly lost its adsorption capacity when it was washed with water. Therefore, characterization of both natural and water washed sand was performed by XRD, BET, SEM and FTIR techniques. It was found that water-soluble kyanite, which is detected in natural sand, is the dominant factor affecting adsorbance of cationic dyes. The sand adsorbs over 75% of cationic dyes but less than 21% for anionic ones. Among the dyes studied, Methylene Blue (MB) demonstrated the strongest affinity for Sahara desert sand (Q(e)=11.98 mg/g, for initial dye solution concentration 3.5 x 10(-5)mol/L). The effects of initial dye concentration, the amount of the adsorbent, the temperature and the pH of the solution on adsorption capacity were tested by using Methylene Blue as model dye. Pseudo-first-order, pseudo-second-order and intraparticle diffusion models were applied. It was concluded that adsorption of Methylene Blue on Sahara desert sand followed pseudo-second order kinetics. Gibbs free energy, enthalpy change and entropy change were calculated and found -6411 J/mol, -30360 J/mol and -76.58 J/mol K, respectively. These values indicate that the adsorption is an exothermic process and has a spontaneous nature at low temperatures.

  9. Invasive plants on disturbed Korean sand dunes

    Kim, Kee Dae


    The sand dunes in coastal regions of South Korea are important ecosystems because of their small size, the rare species found in this habitat, and the beautiful landscapes they create. This study investigated the current vegetative status of sand dunes on three representative coasts of the Korean peninsula, and on the coasts of Cheju Island, and assessed the conditions caused by invasive plants. The relationships between the degree of invasion and 14 environmental variables were studied. Plots of sand dunes along line transects perpendicular to the coastal lines were established to estimate vegetative species coverage. TWINSPAN (Two-Way Indicator Species Analysis), CCA (Canonical Correspondence Analysis), and DCCA (Detrended Canonical Correspondence Analysis) were performed to classify communities on sand dunes and assess species composition variation. Carex kobomugi, Elymus mollis, and Vitex rotundifolia were found to be the dominant species plotted on the east, the west, and the peripheral coasts of Cheju Island, respectively. Vegetation on the south coast was totally extinct. The 19 communities, including representative C. kobomugi, C. kobomugi- Ixeris repens, C. kobomugi- Oenothera biennis, E. mollis, Lolium multiflorum- Calystegia soldanella, and V. rotundifolia- C. kobomugi, were all classified according to TWINSPAN. Oenothera biennis and L. multiflorum were exotics observed within these native communities. CCA showed that invasive native and exotic species distribution was segregated significantly, according to disturbance level, exotic species number, gravel, sand and silt contents, as well as vegetation size. It further revealed that human disturbance can strongly favor the settlement of invasive and exotic species. Restoration options to reduce exotic plants in the South Korean sand dune areas were found to be the introduction of native plant species from one sand dune into other sand dune areas, prohibition of building and the introduction of exotic

  10. Alpha spectrometric characterization of process-related particle size distributions from active particle sampling at the Los Alamos National Laboratory uranium foundry

    Plionis, Alexander A [Los Alamos National Laboratory; Peterson, Dominic S [Los Alamos National Laboratory; Tandon, Lav [Los Alamos National Laboratory; Lamont, Stephen P [Los Alamos National Laboratory


    Uranium particles within the respirable size range pose a significant hazard to the health and safety of workers. Significant differences in the deposition and incorporation patterns of aerosols within the respirable range can be identified and integrated into sophisticated health physics models. Data characterizing the uranium particle size distribution resulting from specific foundry-related processes are needed. Using personal air sampling cascade impactors, particles collected from several foundry processes were sorted by activity median aerodynamic diameter onto various Marple substrates. After an initial gravimetric assessment of each impactor stage, the substrates were analyzed by alpha spectrometry to determine the uranium content of each stage. Alpha spectrometry provides rapid nondestructive isotopic data that can distinguish process uranium from natural sources and the degree of uranium contribution to the total accumulated particle load. In addition, the particle size bins utilized by the impactors provide adequate resolution to determine if a process particle size distribution is: lognormal, bimodal, or trimodal. Data on process uranium particle size values and distributions facilitate the development of more sophisticated and accurate models for internal dosimetry, resulting in an improved understanding of foundry worker health and safety.

  11. A numerical study on foundry filling process based on SPH method%基于SPH方法的铸造充型过程数值研究

    周学君; 陈丁


    数值方法模拟铸造充型过程一直是铸造学科的研究热点,考虑利用光滑粒子流体动力学(Smoothed Particle Hydrodynamics ,SPH)方法研究铸造充型过程。SPH方法是一种成熟的无网格粒子数值计算方法,特别适合模拟大变形问题。在建立充型过程的计算模型的基础之上,通过弓形件和环形件两个充型的水模拟算例,并与实验和文献中结果比较,展示了本文SPH算法在处理铸造充型问题中的优势。%Numerical simulation for foundry filling process is always a hot research topic of casting .Smoothed Particle Hydrodynamics (SPH) is presented to simulate foundry filling process in this paper .A mature meshless particle numeri‐cal method ,the SPH method is good for mimicking large deformation .By establishing the model of filling process ,the SPH method is applied to simulate water filling process of bow‐shaped and annular models .Compared with the results of the literature and experiments ,the SPH algorithm presented in this paper shows its advantages in solving foundry filling problems .

  12. Formation mechanism of cracks in saturated sand

    Xiaobing Lu; Zhemin Zheng; Yongren Wu


    The formation mechanism of "water film" (or crack) in saturated sand is analyzed theoretically and numerically.The theoretical analysis shows that there will be no stable "water film" in the saturated sand if the strength of the skeleton is zero and no positions are choked.It is shown by numerical simulation that stable water films initiate and grow if the choking state keeps unchanged once the fluid velocities decrease to zero in the liquefied sand column.The developments of "water film" based on the model presented in this paper are compared with experimental results.

  13. Lund Sand No 0:part 2

    Ibsen, Lars Bo; Jakobsen, Finn Rosendal


    During the last 15 years the Geotechnical Engineering Group (GEG) at Aalborg University has performed triaxial tests with a sand called Lund No 0. Lund No 0 is a graded sand from a gravel pit near Horsens in Denmark. For the classification of the sand the following tests have been performed: Sieve test, Grain density, ds, Maximum, emax, and minimum, emin, void ratio. The strength parameters of Lund No 0 are detennined by some drained and undrained triaxial tests in the Danish Triaxial Cell. T...

  14. Lund Sand No 0:part 1

    Ibsen, Lars Bo; Jakobsen, Finn Rosendal


    During the last 15 years the Geotechnical Engineering Group (GEG) at Aalborg University has performed triaxial tests with a sand called Lund No 0. Lund No 0 is a graded sand from a gravel pit near Horsens in Denmark. For the classification of the sand the following tests have been performed: Sieve test, Grain density, ds, Maximum, emax, and minimum, emin, void ratio. The strength parameters of Lund No 0 are detennined by some drained and undrained triaxial tests in the Danish Triaxial Cell. T...

  15. Watching Faults Grow in Sand

    Cooke, M. L.


    Accretionary sandbox experiments provide a rich environment for investigating the processes of fault development. These experiments engage students because 1) they enable direct observation of fault growth, which is impossible in the crust (type 1 physical model), 2) they are not only representational but can also be manipulated (type 2 physical model), 3) they can be used to test hypotheses (type 3 physical model) and 4) they resemble experiments performed by structural geology researchers around the world. The structural geology courses at UMass Amherst utilize a series of accretionary sandboxes experiments where students first watch a video of an experiment and then perform a group experiment. The experiments motivate discussions of what conditions they would change and what outcomes they would expect from these changes; hypothesis development. These discussions inevitably lead to calculations of the scaling relationships between model and crustal fault growth and provide insight into the crustal processes represented within the dry sand. Sketching of the experiments has been shown to be a very effective assessment method as the students reveal which features they are analyzing. Another approach used at UMass is to set up a forensic experiment. The experiment is set up with spatially varying basal friction before the meeting and students must figure out what the basal conditions are through the experiment. This experiment leads to discussions of equilibrium and force balance within the accretionary wedge. Displacement fields can be captured throughout the experiment using inexpensive digital image correlation techniques to foster quantitative analysis of the experiments.

  16. The kinetics of activation and deactivation in the process of water ozonising used for advanced oxidation of the dust waste from moulding sands

    A. Baliński


    Full Text Available Adding coal dust and organic carriers of the lustrous carbon to bentonite-bonded moulding sands in amounts justified by thetechnological regime and the use of cores and protective coatings based on organic compounds create serious threats to the environment.During thermal destruction of the individual components of moulding and core sands, some toxic organic compounds are emitted. They formthe majority of the Hazardous Air Pollutants (HAPs, and include mainly compounds like benzene, toluene, xylene, naphtalene, hexane,acetaldehyde, acrolein, aniline, cresol and cumene, their polycyclic derivatives, phenol, formaldehyde, and other similar matters. In thusformed dust waste, the amount of which constitutes about 20% of all the waste from foundries using traditional moulding and core sands, there are still full-value materials which can undergo total recycling, providing the HAPs are partially or totally removed from them. The article discusses some problems of the advanced oxidation of selected toxic chemical compounds present in bentonite-bonded moulding sands due to the effect of high temperature. The results of the investigations of the kinetics of the process of maximum water saturation with ozone (acting as an oxidiser and of the kinetics of the natural process of ozone decomposition to diatomic oxygen were presented. It has been stated that the maximum time of water saturation with ozone using an OZOMATIC OSC-MODULAR 4HC ozone generator and a 1m3 capacity tank with water is 60 minutes. After 30 minute break in the ozonising process, the ozone concentration in water decreases by 40 to 50%. To obtain maximum ozone concentration in water during the next ozonising cycle, it is necessary to have the ozone-generating device running for the next 30 minutes. The stabilisation of ozone concentration in water takes place only after the third ozonising cycle, when it reaches nearly 80%of the maximum value obtained after the first process cycle

  17. Effect of Chromite-Silica Sands Characteristics on Performance of Ladle Filler Sands for Continuous Casting


    Free opening rate is mainly determined by the performance of the ladle filler sand. High free opening rates of ladles are required in steel making to improve steel quality. Chromite ladle filler sands are one of the most widely used ladle filler sand. Several operative variables and materials characteristics affect the performance of the sands. Three sets of chromite ladle filler sands were selected and researches were focused on the sintering hehaviour and per- formance of the sands under operative conditions. The effect of particle size distribution on sintering, microstruc- ture, flowability, and permeability were presented. In all cases, the particle size varies from 0.1 to 1.5 mm corre- sponding to free flowing powders. One of the samples has higher permeability factor in comparison with others due to low particle size distribution. The other sample presents very good free opening due to its very good flowability and permeability factor.

  18. Bioaugmentation of flow-through sand filters

    Samuelsen, Elin Djurhuus

    Global applications of pesticides in agricultural production have led to the detection of trace amounts of pesticides in groundwater resources in levels exceeding the EU threshold limit for drinking water of 0.1 µg L-1. Pesticide-polluted groundwater may be remediated by inoculating waterworks sand...... for degradation performances in flow-through sand columns, with the aim of identifying a suitable inoculant strain for future environmental applications. Another aim was to identify a suitable genetic marker to monitor phenoxy acid degradation in strain Sphingobium sp. PM2. We were not able to link motility...... and biofilm formation to the strains´ ability to adhere to sand. Nevertheless, a correlation was found between cell surface hydrophobicity and adhesion and overall degradation performances in flow-through sand columns. We identified S phingobium sp. PM2 as a promising inoculant strain, displaying efficient...

  19. Petrophysical Analysis of Oil Sand in Athabasca

    cheong, S.; Lee, H.


    Oil sands are the major unconventional energy sources which have great reserves in Alberta, Canada. Recovery techniques such as CSS (Cyclic Steam Stimulation) and SAGD (Steam Assisted Gravity Drainage) enabled to develop deeper bitumen about several hundred meter depth. Before applying CSS and SAGD, reservoir heterogeneity of mud barriers or shale breccias should be clarified to establish injection and production wells successfully. We conducted the integrated petro-physical analysis for oil sands deposits in Athabasca by correlating well logs with seismic data. From 33 well logs and 3D seismic, we have made P-wave impedance by recursive inversion. Target formations of our analysis were the top of Wabiskaw member. Using inverted impedance and multi-attributes, porosity volume was derived at a target depth. Porosity of time slice 375 ms ranged 20 ~ 40 % stretching porous sand body from NE to SW direction. Characteristics of porosity distribution may be useful to design optimum oil sands recovery in Athabasca.

  20. Carbon cycle: New pathways in the sand

    Rao, Alexandra


    Organic carbon decomposition in anoxic marine sediments was thought to be dominated by bacteria, but experimental data and microbial culture studies now show that microalgae buried in coastal sands may also play an important role in carbon turnover.

  1. Sand Lake WMD vegetation mapping project update

    US Fish and Wildlife Service, Department of the Interior — Final report on the vegetation mapping project at Sand Lake Wetland Management District. This project is being completed by the use of SPRING software and ground...

  2. Treating tar sands formations with dolomite

    Vinegar, Harold J.; Karanikas, John Michael


    Methods for treating a tar sands formation are described herein. The tar sands formation may include dolomite and hydrocarbons. Methods may include providing heat at less than the decomposition temperature of dolomite from one or more heaters to at least a portion of the formation. At least some of the hydrocarbon fluids are mobilized in the formation. At least some of the hydrocarbon fluids may be produced from the formation.

  3. Laboratory evaluation of selected tar sand asphalts

    Button, J.W.; Epps, J.A.; Gallaway, B.M.


    Three tar sand asphalts of similar grades prepared from one syncrude by three different refining methods were characterized by tests commonly used to specify paving asphalts together with certain special tests. Asphalt-aggregate mixtures were prepared using these asphalts and tested in the laboratory to determine strength stiffness stability, tensile properties, temperature effects and water susceptibility. Comparison of the tar sand asphalt properties to conventional petroleum asphalt properties reveal no striking differences.


    Niu Ruoyun; Tian Cuiying; Bi Baogui; Yang Keming; Wang Youheng; Tuo Ya; Ding Haifang; Zhang Tairen


    Background Sand and dust storm,as one of the main disastrous weathers that affect northern China,not only affect the people health and normal life,but cause the short-term climatic changes due to the direct and indirect radiation of the earth-atmosphere system through the dust floating in the sky.The sand end dust weather and its potential harm on the national economy,ecological environment,social activities and other aspects have aroused worldwide concern.

  5. Analysis of sand particles' lift-off and incident velocities in wind-blown sand flux

    Tian-Li Bo; Xiao-Jing Zheng; Shao-Zhen Duan; Yi-Rui Liang


    In the research of windblown sand movement,the lift-off and incident velocities of saltating sand particles play a significant role in bridging the spatial and temporal scales from single sand particle's motion to windblown sand flux.In this paper,we achieved wind tunnel measurements of the movement of sand particles near sand bed through improving the wind tunnel experimental scheme of paticle image velocimetry (PIV) and data processing method.And then the influence of observation height on the probability distributions of lift-off and incident velocities of sand particles was analyzed.The results demonstrate that the observation height has no obvious influence on the distribution pattern of the lift-off and incident velocities of sand particles,i.e.,the probability distribution of horizontal and vertical velocities of lift-off and incident sand particles follow a Gaussian distribution and a negative exponential distribution,respectively.However,it influences the center of the Gaussian distribution,the decay constant and the amplitude of the negative exponential distribution.

  6. Discrete particle simulation of mixed sand transport

    Fengjun Xiao; Liejin Guo; Debiao Li; Yueshe Wang


    An Eulerian/Lagrangian numerical simulation is performed on mixed sand transport.Volume averaged Navier-Stokes equations are solved to calculate gas motion,and particle motion is calculated using Newton's equation,involving a hard sphere model to describe particle-to-particle and particle-to-wall collisions.The influence of wall characteristics,size distribution of sand particles and boundary layer depth on vertical distribution of sand mass flux and particle mean horizontal velocity is analyzed,suggesting that all these three factors affect sand transport at different levels.In all cases,for small size groups,sand mass flux first increases with height and then decreases while for large size groups,it decreases exponentially with height and for middle size groups the behavior is in-between.The mean horizontal velocity for all size groups well fits experimental data,that is,increasing logarithmically with height in the middle height region.Wall characteristics greatly affects particle to wall collision and makes the flat bed similar to a Gobi surface and the rough bed similar to a sandy surface.Particle size distribution largely affects the sand mass flux and the highest heights they can reach especially for larger particles.

  7. Layers, Landslides, and Sand Dunes


    [figure removed for brevity, see original site] Released 27 October 2003This image shows the northern rim of one of the Valles Marineris canyons. Careful inspection shows many interesting features here. Note that the spurs and gullies in the canyon wall disappear some distance below the top of the canyon wall, indicating the presence of some smooth material here that weathers differently from the underlying rocks. On the floor of the canyon, there are remains from a landslide that came hurtling down the canyon wall between two spurs. Riding over the topography of the canyon floor are many large sand dunes, migrating generally from the lower right to upper left.Image information: VIS instrument. Latitude -14.1, Longitude 306.7 East (53.3 West). 19 meter/pixel resolution.Note: this THEMIS visual image has not been radiometrically nor geometrically calibrated for this preliminary release. An empirical correction has been performed to remove instrumental effects. A linear shift has been applied in the cross-track and down-track direction to approximate spacecraft and planetary motion. Fully calibrated and geometrically projected images will be released through the Planetary Data System in accordance with Project policies at a later time. NASA's Jet Propulsion Laboratory manages the 2001 Mars Odyssey mission for NASA's Office of Space Science, Washington, D.C. The Thermal Emission Imaging System (THEMIS) was developed by Arizona State University, Tempe, in collaboration with Raytheon Santa Barbara Remote Sensing. The THEMIS investigation is led by Dr. Philip Christensen at Arizona State University. Lockheed Martin Astronautics, Denver, is the prime contractor for the Odyssey project, and developed and built the orbiter. Mission operations are conducted jointly from Lockheed Martin and from JPL, a division of the California Institute of Technology in Pasadena.

  8. Predicting the occurrence of sand banks in the North Sea

    Veen, van der Henriët H.; Hulscher, Suzanne J.M.H.


    Sand banks have a wavelength between 1 and 10 km, and they are up to several tens of meters high. Also, sand banks may have an impact on large-scale human activities that take place in the North Sea like sand mining, shipping, offshore wind farms, etc. Therefore, it is important to know where sand b

  9. Sustainability innovation foundry %3CU%2B2013%3E FY13 : merging research and operations.

    Mizner, Jack Harry,; Passell, Howard David; Keller, Elizabeth James Kistin; Gordon, Margaret Ellen; McNeish, Jerry A.; Sullivan, Kristina


    Sustainability is a critical national security issue for the U.S. and other nations. Sandia National Laboratories (SNL) is already a global leader in sustainability science and technology (SS&T) as documented in this report. This report documents the ongoing work conducted this year as part of the Sustainability Innovation Foundry (SIF). The efforts of the SIF support Sandia's national and international security missions related to sustainability and resilience revolving around energy use, water use, and materials, both on site at Sandia and externally. The SIF leverages existing Sandia research and development (R&D) in sustainability science and technology to support new solutions to complex problems. The SIF also builds on existing Sandia initiatives to support transformation of Sandia into a fully sustainable entity in terms of materials, energy, and water use. In the long term, the SIF will demonstrate the efficacy of sustainability technology developed at Sandia through prototyping and test bed approaches and will provide a common platform for support of solutions to the complex problems surrounding sustainability. Highlights from this year include the Sustainability Idea Challenge, improvements in facilities energy use, lectures and presentations from relevant experts in sustainability [Dr. Barry Hughes, University of Denver], and significant development of the Institutional Transformation (IX) modeling tools to support evaluation of proposed modifications to the SNL infrastructure to realize energy savings.

  10. Declining metal levels at Foundry Cove (Hudson River, New York): Response to localized dredging of contaminated sediments

    Mackie, Joshua A. [Moss Landing Marine Laboratories, Invertebrate Zoology, 8272 Moss Landing Road, CA 95039-9647 (United States)], E-mail:; Natali, Susan M.; Levinton, Jeffrey S. [Stony Brook University, Department of Ecology and Evolution, Stony Brook, NY 11794-5245 (United States); Sanudo-Wilhelmy, Sergio A. [Stony Brook University, Department of Ecology and Evolution, Stony Brook, NY 11794-5245 (United States); University of Southern California, Marine and Environmental Biology, Los Angeles, CA 90089-0371 (United States)


    This study examines the effectiveness of remediating a well-recognized case of heavy metal pollution at Foundry Cove (FC), Hudson River, New York. This tidal freshwater marsh was polluted with battery-factory wastes (1953-1979) and dredged in 1994-1995. Eight years after remediation, dissolved and particulate metals (Cd, Co, Cu, Pb, Ni, and Ag) were found to be lower than levels in the lower Hudson near New York City. Levels of metals (Co, Ni, Cd) on suspended particles were comparatively high. Concentrations of surface sediment Cd throughout the marsh system remain high, but have decreased both in the dredged and undredged areas: Cd was 2.4-230 mg/kg dw of sediment in 2005 vs. 109-1500 mg/kg in the same area in 1983. The rate of tidal export of Cd from FC has decreased by >300-fold, suggesting that dredging successfully stemmed a major source of Cd to the Hudson River. - Dredging of a hotspot of metal-contaminated sediment is associated with a recognizable local and river-wide decline in cadmium in the Hudson River, New York.

  11. Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

    R. Biernacki


    Full Text Available This article investigates possible use of waste gypsum (synthetic, recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2.In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practicalapplications.Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigateways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength andpermeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and withceramic molds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energyconsumption during production process of synthetic gypsum in wet flue-gas desulfurization were made.After analysis of gathered data it’s possible to conclude that synthetic gypsum can be used as a material for casting mould. There is nosignificant decrease in key properties, and on the other hand there is many additional benefits including low energy consumption,decreased cost, and decreased environmental impact.

  12. CFD Study for the Optimization of the Drying Process of Foundry Moulds used in the Production of Wind Turbine Components

    Giovanni Luca Di Muoio


    Full Text Available In order to drive down the cost of wind turbine cast components, the optimization of each production step is necessary. In particular, foundry moulds used for the production of cast components undergo a process of drying needed to avoid quality problems in the final parts. In order to reduce drying times forced convection by the use of fans is needed. In this work we perform Computational Fluid Dynamic studies with the aim to optimize the drying process for mould geometries typically used for the production of wind turbine components. Representative geometries are modelled in a 3D software, imported in a fluid flow solver and complete NavierStokes equations coupled with energy transport equations are solved. Velocity profiles from shop floor measurements are used as boundary conditions for the problem. Finally surface heat exchange coefficients are determined and results analyzed. Results show that it is possible to use this methodology to optimize the drying process, and determine areas of the moulds that are more difficult to dry than others. Optimal fan arrangement for typical geometries are also provided.

  13. The effects of heat stress on a number of hematological parameters and levels of thyroid hormones in foundry workers.

    Norloei, Sahar; Jafari, Mohammad Javad; Omidi, Leila; Khodakarim, Soheila; Bashash, Davood; Abdollahi, Mohammad Bagher; Jafari, Mina


    The objective of this research was to determine the effects of heat stress on some hematological parameters and thyroid hormones among foundry workers. This study was performed on 25 heat-acclimated subjects while 10 office workers were selected as the control group. Wet bulb globe temperature (WBGT) was determined to estimate the heat stress. Blood sampling was conducted before and after the daily work shift. The mean value of the WBGT index was 35 °C. The levels of plasma osmolality (p = 0.04) and white blood cells (p = 0.03) in the case group (before exposure to heat) were significantly higher than those in control group. No significant differences were observed between the average levels of T3 (p = 0.79) and T4 (p = 0.17) hormones between two groups. A positive relationship was found between the variation of some hematological parameters and thyroid hormones with WBGT index and air temperature.

  14. Development of the Gran Desierto sand sea, northwestern Mexico

    Blount, Grady; Lancaster, Nicholas


    Three major eolian sand populations can be recognized in the Gran Desierto sand sea of northwestern Mexico by using spectral data from the Landsat thematic mapper in conjunction with textural and mineralogical studies of surface sands. Each sand population has distinct textural, mineralogic, and spectral properties that can be related to sand-dune morphology and position with reference to source areas and transport paths of the sands. The oldest eolian sediment in the sand sea was derived from the early to middle Pleistocene Colorado River that flowed through the area of the western Gran Desierto. Subsequent inputs of eolian sands came from the area of the present Colorado River valley and the coast south of the sand sea. The spatial and temporal pattern of eolian deposition in the region has been controlled by Quaternary tectonic and climatic changes, resulting in the episodic input and deposition of sand.


    D. Dimitrov


    Full Text Available

    ENGLISH ABSTRACT: This paper discusses the results obtained from studies on different Rapid Tooling process chains in order to improve the design and manufacture of foundry equipment that is used for sand casting of prototypes in final material. These prototypes are intended for functional and pre-production tests of vehicles. The Three Dimensional Printing process is used as core technology. Subsequently, while considering aspects such as time, cost, quality (accuracy and surface roughness, and tool life, a framework is presented for the evaluation and selection of the most suitable process chain in accordance with specific requirements. This research builds on an in-depth characterisation of the accuracy and repeatability of a 3D printing process.

    AFRIKAANSE OPSOMMING: Hierdie artikel bespreek die resultate wat verkry is tydens studies op verskillende Snel-Gereedskapvervaardigingproseskettings wat ondersoek is teneinde die ontwerp en vervaardiging van sandgietgereedskap, om prototipes in finale materiaal te vervaardig, te verbeter. Die prototipes is bestem vir gebruik in funksionele- en voorproduksietoetse van voertuie. Die sogenaamde Driedimensionele Drukproses (3DP is as kerntegnologie aangewend. Gevolglik, na oorweging van aspekte soos tyd, koste, kwaliteit (akkuraatheid en oppervlakafwerking, en gereedskapleeftyd, is ’n raamwerk ontwikkel vir die evaluering en seleksie van die mees geskikte prosesketting met inagname van spesifieke vereistes. Hierdie navorsing bou op ’n diepgaande karakterisering van die akkuraatheids- en herhaalbaarheidsvermoë van ’n 3D drukproses.

  16. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    Jungerius, P.D.; Riksen, M.J.P.M.


    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice-age deposits were reactivated as drift sand du

  17. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    Jungerius, P.D.; Riksen, M.J.P.M.


    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice–age deposits were reactivated as drift sand du

  18. Pretreatment of turkey fat-containing wastewater in coarse sand and gravel/coarse sand bioreactors.

    Gaur, Rashmi Singh; Cai, Ling; Tuovinen, Olli H; Mancl, Karen M


    Fat, oil and grease in wastewater can be difficult to treat because of their slow decomposition. Traditional pretreatment facilities to remove fat, oil and grease from wastewater are increasingly costly. The hypothesis in this study was that pretreatment of animal fat-containing wastewater in sand and sand/gravel filters facilitates the conversion of slowly degradable organic matter measured as the difference between chemical oxygen demand (COD) and 5-day biochemical oxygen demand (BOD(5)) for subsequent biological treatment. The pretreatment was evaluated using simulated turkey-processing wastewater and coarse sand and sand/gravel filters at a constant hydraulic loading rate of 132L/m(2)/day. Two types of fixed media reactors were employed: (i) one set with a varying depth of coarse sand, and (ii) the second was similar but with an additional pea gravel cap. The results indicated that the relative removal of COD was slightly improved in the sand bioreactors with a pea gravel cap irrespective of the depth of coarse sand, but partial conversion to BOD(5) was not consistently demonstrated. Pea gravel may act as a sieve to entrap organic matter including fat globules from the wastewater. Multiple dosing at the same daily loading rate slightly improved the treatment efficiency of the sand bioreactors. The ratios of influent-COD/effluent-COD were always greater than 1.0 following a change in the dosing frequency after a rest period, suggesting that organic matter, specifically fat globules in this case, was retained by the column matrix.

  19. Probability of rebound and eject of sand particles in wind-blown sand movement

    Li Xie; Xiaojing Zheng


    When incident particles impact into a sand bed in wind-blown sand movement, rebound of the incident particles and eject of the sand particles by the incident particles affect directly the development of wind sand flux. In order to obtain rebound and eject lift-off probability of the sand particles, we apply the particle-bed stochastic collision model presented in our pervious works to derive analytic solutions of velocities of the incident and impacted particles in the postcollision bed. In order to describe randomness inherent in the real particle-bed collision, we take the incident angle, theimpact position and the direction of resultant action of sand particles in sand bed on the impacted sand particle as random variables, and calculate the rebound and eject velocities,angles and coefficients (ratio of rebound and eject velocity to incident velocity). Numerical results are found in accordance with current experimental results. The rebound and eject lift-off probabilities versus the incident and creeping velocities are predicted.


    Lucimar Arruda Viana

    Full Text Available ABSTRACT Morphology studies assume significant importance in analysis of phenomena of granular systems packaging, in particular with a view to the use of the technique of soil stabilization named particle size correction in forest roads. In this context, this study aimed to develop and operationalize a Sand Grain Image Capture System and, hereby, determine the morphological indices of the sand fractions of two sandy soils called João Pinheiro (JP and Cachoeira da Prata (CP. Soil samples, air-dried, were sieved (2.0 mm nominal mesh size for removal of gravels. The materials that passed through the sieve were subjected to dispersion, washing in 0.053 mm nominal mesh size sieve, removal of organic matter and iron oxides to obtain the clean sand fractions. Subsequently, each soil sample was sieved for separation into twelve classes, between the diameters of 0.149 mm and 1.190 mm, using a Rotap shaker. Next, tests were carried out to characterize the morphometric attributes of the twelve classes of sand fractions of the soils studied. For validation of the performance of the Sand Grain Image Capture System, the results were compared to those obtained using a standard procedure for image analysis. The analysis of the results led to the following conclusions: (i the sand fraction of the JP soil presented higher values for the morphometric indices roundness, elongation and compactness compared to sand fraction of the CP soil; and (ii the Sand Grain Image Capture System worked properly, with practicality.

  1. Bright sand/dark dust: The identification of active sand surfaces on the Earth and Mars

    Blount, H. G., II; Greeley, R.; Christensen, P. R.; Arvidson, R.


    Field studies and analysis of LANDSAT Thematic Mapper data in the Gran Desierto, Mexico may shed light on a technique to distinguish active from inactive (relict) sand surfaces. Active sand bodies in the study area are consistently brighter (by an average of 20%) at visual and near infrared wavelengths and darker at thermal infrared wavelengths than compositionally similar inactive sands. The reasons for the albedo difference between active and inactive sands are reviewed and the mixing model of Johnson et al. is examined for tracing the provenance of sands based on albedo and spectral variations. Portions of the wavelengths covered by the Mars Orbiter correspond to the Thematic Mapper data. The identification of active sands on Earth, with a priori knowledge of bulk composition and grain size distribution, may allow the remote mapping of active sand surfaces on Mars. In conjuction with thermal infrared remote sensing for composition, it may also provide a method for the remote determination of grain size distributions within sand/silt mixtures.

  2. Simulating and understanding sand wave variation: A case study of the Golden Gate sand waves

    Sterlini, F.; Hulscher, S.J.M.H.; Hanes, D.M.


    In this paper we present a detailed comparison between measured features of the Golden Gate sand wave field and the results of a nonlinear sand wave model. Because the Golden Gate sand waves exhibit large variation in their characteristics and in their environmental physics, this area gives us the opportunity to study sand wave variation between locations, within one well-measured, large area. The nonlinear model used in this paper is presently the only tool that provides information on the nonlinear evolution of large-amplitude sand waves. The model is used to increase our understanding of the coupling between the variability in environmental conditions and the sand wave characteristics. Results show that the model is able to describe the variation in the Golden Gate sand waves well when both the local oscillating tidal current and the residual current are taken into account. Current and water depth seem to be the most important factors influencing sand wave characteristics. The simulation results give further confidence in the underlying model hypothesis and assumptions. Copyright 2009 by the American Geophysical Union.

  3. Cleaning oil sands drilling waste in Alberta

    Mikic, N.; Nilsen, C.; Markabi, M. [Mi SWACO, Calgary, AB (Canada)


    The waste generated from steam assisted gravity drainage (SAGD) wells is brought to the surface and separated by shale shakers. The waste can include drilling fluids and sand contaminated with bitumen. This paper described a new technology developed to treat waste using the addition of hot water and various mixing and separation technologies to reduce the viscosity of the bitumen and separate it from the sand. The bitumen-contaminated drill cuttings were mixed with hot water to form a slurry that was then separated through the G-force created by a hydrocyclone. A secondary separation was then conducted in an elutriation column to remove residual contaminants from the sand. The flow rate of the process was controlled by the fine solids composition of the cuttings, the temperature of the cleaning process, and the performance of the individual components. Laboratory tests conducted to tests the method showed that the sand particles produced using the method were clean enough to be safely disposed in the environment. A pilot study will be conducted to test the sand cleaning technology at a commercial scale. 6 refs., 3 figs.

  4. Capturing phosphates with iron enhanced sand filtration.

    Erickson, Andrew J; Gulliver, John S; Weiss, Peter T


    Most treatment practices for urban runoff capture pollutants such as phosphorus by either settling or filtration while dissolved phosphorus, typically as phosphates, is untreated. Dissolved phosphorus, however, represents an average 45% of total phosphorus in stormwater runoff and can be more than 95%. In this study, a new stormwater treatment technology to capture phosphate, called the Minnesota Filter, is introduced. The filter comprises iron filings mixed with sand and is tested for phosphate removal from synthetic stormwater. Results indicate that sand mixed with 5% iron filings captures an average of 88% phosphate for at least 200 m of treated depth, which is significantly greater than a sand filter without iron filings. Neither incorporation of iron filings into a sand filter nor capture of phosphates onto iron filings in column experiments had a significant effect on the hydraulic conductivity of the filter at mixtures of 5% or less iron by weight. Field applications with up to 10.7% iron were operated over 1 year without detrimental effects upon hydraulic conductivity. A model is applied and fit to column studies to predict the field performance of iron-enhanced sand filters. The model predictions are verified through the predicted performance of the filters in removing phosphates in field applications. Practical applications of the technology, both existing and proposed, are presented so stormwater managers can begin implementation.

  5. Sand Dunes Fixation in Baiji District, Iraq


    This study was carried out at Sand Dunes Stabilization Researches Station in Baiji district (230 ln north of Baghdad, Iraq) to evaluate the effects of local soil conditioners manufactured from oil derivatives and plant residuals on sand dunes fixation as the first step for sand dunes stabilization. The results indicate that the fuel oil has the first place in improving wind erosion parameters in the study area, such as increasing mean weight diameter, dry aggregates percentage, the needed time for complete disaggregation by dry sieving, and decreasing the disaggregation rates. Bitumen emulsion occupies the second place, while the plant residuals occupies the third place and has slight effects on the studied parameters. Effects of conditioners on natural vegetation cover are negative in oil derivatives treatments,while positive in plants residuals treatments.

  6. Thermoluminescent dosimetric properties of Descalvado sand

    Teixeira, M.I.; Caldas, L.V.E


    Sand samples proceeding from Descalvado, Sao Paulo, were studied with regard to their dosimetric properties using the thermoluminescence technique (TL) for high doses. These sand samples present steady physical and chemical characteristics to the end items, and they are used in the glass industry and for casting. The TL curves of the samples were obtained after an irradiation at the Gamma-Cell system ({sup 60} Co), of IPEN. The glow curves present two peaks at 80 C and 220 C approximately. Calibration curves were obtained for doses between 50 Gy and 5 kGy. The results indicate that the sand samples can be used for high-doses dosimetry in several areas of applications of ionizing radiation. (Author)

  7. Permeability Tests on Eastern Scheldt Sand

    Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends on the charact......The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends...... on the characteristics of the soil matrix, the permeability is determined for different void ratios. All tests are performed on reconstituted specimens of Eastern Scheldt Sand. The permeability is determined by use of a falling head apparatus. Finally the test results are briefly summarised and a relationship between...... void ratio and permeability is established....

  8. Planet-wide sand motion on mars

    Bridges, N.T.; Bourke, M.C.; Geissler, P.E.; Banks, M.E.; Colon, C.; Diniega, S.; Golombek, M.P.; Hansen, C.J.; Mattson, S.; McEwen, A.S.; Mellon, M.T.; Stantzos, N.; Thomson, B.J.


    Prior to Mars Reconnaissance Orbiter data, images of Mars showed no direct evidence for dune and ripple motion. This was consistent with climate models and lander measurements indicating that winds of sufficient intensity to mobilize sand were rare in the low-density atmosphere. We show that many sand ripples and dunes across Mars exhibit movement of as much as a few meters per year, demonstrating that Martian sand migrates under current conditions in diverse areas of the planet. Most motion is probably driven by wind gusts that are not resolved in global circulation models. A past climate with a thicker atmosphere is only required to move large ripples that contain coarse grains. ?? 2012 Geological Society of America.

  9. Application of Medium-Frequency Induction Furnace in Iron Casting Foundry%中频感应电炉在铸铁车间的应用

    苏见波; 李晓宾; 徐梦欣


    The development situation,main characteristics of the medium frequency induction furnace,as well as some practical examples of its application in the modern iron casting foundries were introduced. A brief description was given to the principles of the safety system of the medium frequency induction furnace such as the cooling water system; hydraulic system, metal leakage monitoring -alarming system and spare iron melt vessel, and as well as, the measures to deal with the environmental problems related with the medium frequency induction furnace melting process such as the dust removing, noise and harmonic wave treatment and the electro-magnetic field treatment etc. It was pointed out that since the price of the coke and other foundry raw materials is continually rising and the environmental protection regulation is becoming more and more strict,the advantage of applying the medium frequency induction furnace in iron casting foundry has become more and more obvious.%介绍了中频感应电炉的发展状况、主要特点及其在现代化铸铁车间的应用实例;概述了中频感应电炉包括冷却水系统、液压系统、漏炉检测报警系统、备用储存槽等在内的安全系统的工作原理,及其除尘、噪声、谐波治理、电磁场处理等环保问题的应对措施;指出:随着焦炭等铸造原材料的涨价和环保要求的严格,中频感应电炉在铸铁车间的应用优势越来越明显.

  10. On the Size Distribution of Sand

    Sørensen, Michael


    -distribution, by taking into account that individual grains do not have the same travel time from the source to the deposit. The travel time is assumed to be random so that the wear on the individual grains vary randomly. The model provides an interpretation of the parameters of the NIG-distribution, and relates the mean......A model is presented of the development of the size distribution of sand while it is transported from a source to a deposit. The model provides a possible explanation of the log-hyperbolic shape that is frequently found in unimodal grain size distributions in natural sand deposits, as pointed out...

  11. Investigation of Sand-Cement Grouts


    the sianAS. Ho-4, VVers thia 𔃽pacification ,Jlowi -inI r.ver,4 e ofl 3 :*- cen~t to be retain(v,- on1 the NO,. 1E6 sieve. 3y * :.Oviiq- (1),, sc...325 material as does the traprock or silica sand. This j J: i3 -robably the reason for the difference in the quantity of sand founud pmrnable. The three...deficient in material assing th.e ±,e h DOsieve, Ath the addition of percentages of fŕ. ash was test-ilwped. in the other to-ts in this phase, tne



    Sand wave bed is one of the typical shape of complicated boundaries in hydraulics and river dynamics, and sand wave motion is the main form of the bed load motion in-rivers, thence the study of turbulent structures over sand waves is of importance both in theory and practice. In this paper turbulent coherent structures over single-and multi-sand waves were studied experimentally, the formulae for the separation length and vortex shedding period of the turbulent flow over single-sand wave were suggested, and the characteristics of turbulent coherent structures over multi-sand waves were also given.

  13. The Outstanding Talent Appointed to Steer FICMES ——Interview with Professor LI Rong-de,President of Shangyang University of Technology,President of Foundry Institution of Chinese Mechanical Engineering Society(FICMES)


    @@ The Eleventh National Foundry Congress, an event given every four years by Foundry Institution of Chinese Mechanical Engineering Society (FICMES), was held from September 18 to 24, 2006 in xi'an, Shaanxi province. On September 18,2006, the Eighth Council and the 21st Meeting of SecretaryGeneral of FICMES were also conducted. At the meeting,Professor LI Rong-de, President of Shenyang University of Technology, was appointed to the position of the President of the Eighth Council of FICMES.

  14. Real-Time Simulation of Aeolian Sand Movement and Sand Ripple Evolution: A Method Based on the Physics of Blown Sand

    Ning Wang; Bao-Gang Hu


    Simulation and visualization of aeolian sand movement and sand ripple evolution are a challenging subject.In this paper,we propose a physically based modeling and simulating method that can be used to synthesize sandy terrain in various patterns.Our method is based on the mechanical behavior of individual sand grains,which are widely studied in the physics of blown sand.We accounted significant mechanisms of sand transportation into the sand model,such as saltation,successive saltation and collapsing,while simplified the vegetation model and wind field model to make the simulation feasible and affordable.We implemented the proposed method on the programming graphics processing unit (GPU) to get real-time simulation and rendering.Finally,we proved that our method can reflect many characteristics of sand ripple evolution through several demonstrations.We also gave several synthesized desert scenes made from the simulated height field to display its significance on application.

  15. Simulation of aeolian sand saltation with rotational motion

    Huang, Ning; Wang, Cong; Pan, Xiying


    In this work, we propose a theoretical model based on the distribution functions of initial liftoff velocity and angular velocity of sand grains to describe a sand saltation process in which both wind field-sand grain coupling and the Magnus force experienced by saltating sand grains have been incorporated. The computation results showed that the Magnus force had significant effects on sand grain saltation. In particular, when the Magnus force was incorporated, the calculated sand transport fluxes and sand transport rate per unit width were closer to the experimental value than when this force was excluded. The sand transport flux is enhanced because the Magnus force owing to particle rotation causes the particles to have higher and longer trajectories, so the particles can get more speed and energy from the wind, which leads to a larger sand transport flux. In addition, it was found that when taking the Magnus force into account, the probability density of the impact velocity and angular velocity of saltating sand grains followed an exponential distribution and a unimodal asymmetric distribution, respectively. Moreover, the sand energy flux increased with the height above the sand surface until the energy flux reached its maximum and then decreased. Furthermore, the energy flux near the ground surface decreased as the grain diameter increased, but beyond a specific height the energy flux increased with the grain diameter. Finally, for the same sand grain diameter, the energy flux increased with the friction velocity.

  16. Sand transport, erosion and granular electrification

    Merrison, J.P.


    The transport of granular materials by wind has a major impact on our environment through sand/soil erosion and the generation and transport of atmospheric dust aerosols. Terrestrially the transport of dust involves billions of tons of material every year, influencing the global climate and impac......The transport of granular materials by wind has a major impact on our environment through sand/soil erosion and the generation and transport of atmospheric dust aerosols. Terrestrially the transport of dust involves billions of tons of material every year, influencing the global climate...... can affect grain transport through the generation of intense electric fields and processes of electrostatic assembly. Importantly the transport of sand is characterized by saltation, which is known to be an active process for erosion and therefore a source for dust and sand formation. Using novel...... erosion simulation techniques the link between grain transport rates and erosion rates has been quantified. Furthermore this can be linked to production rates for dust and has been associated with chemical and mineral alteration through a process of mechanical activation of fractured surfaces. This work...

  17. Building Whales in Sand and Mind.

    Warner, Carolyn


    Describes two-week summer workshops on evolution, adaptation, and behavior of whales, conducted for children by Cold Spring Harbor Whaling Museum (New York), and culminating in creation of life-size sand sculptures of whales. Provides selected list of periodicals, teaching materials, identification guides, records, and societies devoted to whales…

  18. Displacement pile installation effects in sand

    Beijer-Lundberg, A.


    Installation effects govern the post-installation behaviour of displacement piles in sand. These effects are currently not completely understood. Suitable experimental techniques to model these installation effects include field, laboratory and experimental models. In the current thesis a small-scal

  19. Sand Waves along the Dutch Coast

    Verhagen, H.J.


    Sand waves, defined as longshore wave-like movements of the shoreline, measured in a horizontal plane, are described along several stretches of the shoreline of The Netherlands. They have a celerity in the order of 50-200 m/yr, a period of 50- 150 years and an amplitude of 30- 500 m. They are found

  20. Cyclic Triaxial Loading of Cohesionless Silty Sand

    Sabaliauskas, Tomas; Ibsen, Lars Bo


    To engineer efficient structures offshore, we need to extend our knowledge of soil response. Cyclic loading and high water pressure encountered offshore greatly influence cohesionless soil performance. Silty sand from Frederikshavn wind turbine farm was tested using single diameter height samples...

  1. Cumulative environmental management and the oil sands



    In response to concerns regarding the cumulative environmental impacts of oil sands development within the Athabasca oil sands deposit, the government of Alberta established a Regional Sustainable Development Strategy (RSDS) to balance development with environmental protection. The environmental issues identified through the RSDS were addressed by the Cumulative Environmental Management Association (CEMA). CEMA's boundary is the Wood Buffalo region of northeastern Alberta. It identifies existing and future environmental effects in the region and proposes recommendations to regulatory bodies for reducing environmental impacts associated with oil sands development. This presentation outlined some of the 55 stakeholder representatives of CEMA, including Alberta government departments associated with resource development, oil sand developers within the region, and Aboriginal communities and First Nations. These stakeholders provide input on sector priorities and agree on environmental thresholds. Established working groups also address technical and scientific research issues identified in the RSDS such as sustainable ecosystems; surface waters; trace metals and air contaminants; nitrogen oxides and sulphur dioxides; and land reclamation. To date, CEMA has submitted more than 50 reports and has made 4 major environmental recommendations for trace metal management, ecosystem management tools, a framework for acid deposition management, and a landscape design checklist. tabs., figs.



    As a young geophysicist in the 1980s, Rob Holman attended a conference in San Francisco that included a field trip to a beach. Dr Holman, who grew up inland, stared at the ocean, assessing the strengths of the waves. But when he looked around, everyone else was studying the sand.

  3. Sand and Stone%沙与石

    黄川; 孙静


    @@ Astory tells that two friends were walking through the desert. During some point of the journey they had an argument, and one friend slapped the other one in the face1. The one who got slapped was hurt, but without saying anything, he wrote in the sand: "TODAY MY BEST FRIEND SLAPPED ME IN THE FACE."

  4. Expandable sand screens: from novel concept to proven sand control technique

    Metcalfe, Paul; Jones, Colin; Ballard, Tracey; Beare, Steve; Hillis, Dave [Weatherford International Inc., Houston, TX (United States)


    Expandable Sand Screens (ESS) have proved a viable alternative to gravel packing for sand control. With over 300 installations worldwide, analysis of their use has confirmed that ESS offers excellent production performance and sand control reliability in Open hole. This paper presents details of a global survey on ESS performance that gives accurate information on production performance, sand exclusion reliability and cost effectiveness in Open hole and cased hole application scenarios. This paper also discusses the role and effect of compliant expansion in observed productivity performance and skin values. The rock mechanical, reservoir characterization and metallurgical requirements of ESS systems are also investigated. Finally, the latest advances of the technology for use within the reservoir are explained. This paper demonstrates how the combination of ESS and Expandable Zonal Isolation devices can offer cased hole functionality (in terms of zonal isolation) in combination with Open hole levels of production performance (from the ESS). (author)

  5. Imaging of Acoustic Waves in Sand

    Deason, Vance Albert; Telschow, Kenneth Louis; Watson, Scott Marshall


    There is considerable interest in detecting objects such as landmines shallowly buried in loose earth or sand. Various techniques involving microwave, acoustic, thermal and magnetic sensors have been used to detect such objects. Acoustic and microwave sensors have shown promise, especially if used together. In most cases, the sensor package is scanned over an area to eventually build up an image or map of anomalies. We are proposing an alternate, acoustic method that directly provides an image of acoustic waves in sand or soil, and their interaction with buried objects. The INEEL Laser Ultrasonic Camera utilizes dynamic holography within photorefractive recording materials. This permits one to image and demodulate acoustic waves on surfaces in real time, without scanning. A video image is produced where intensity is directly and linearly proportional to surface motion. Both specular and diffusely reflecting surfaces can be accomodated and surface motion as small as 0.1 nm can be quantitatively detected. This system was used to directly image acoustic surface waves in sand as well as in solid objects. Waves as frequencies of 16 kHz were generated using modified acoustic speakers. These waves were directed through sand toward partially buried objects. The sand container was not on a vibration isolation table, but sat on the lab floor. Interaction of wavefronts with buried objects showed reflection, diffraction and interference effects that could provide clues to location and characteristics of buried objects. Although results are preliminary, success in this effort suggests that this method could be applied to detection of buried landmines or other near-surface items such as pipes and tanks.

  6. Water management in the oil sands industry

    Pauls, R. [Syncrude Canada Ltd., Fort McMurray, AB (Canada)


    Water management issues at Alberta's 4 oil sand deposits were discussed. The 4 deposits include the Peace River, Athabasca, Wabasca and Cold Lake deposits, with the Athabasca deposit being the largest and the only surface-mineable deposit. Large quantities of water are needed to extract bitumen from oil sands. This paper addressed water volume withdrawal from the Athabasca River, the primary source of water for the surface-mining oil sands industry. It also addressed Muskeg River watershed integrity, quality of water withdrawn from reclaimed landscapes, groundwater contamination, and ecological viability of end-pit lakes. Currently, half of Syncrude's oil sand is transported from mine to extraction plant by conveyor belts. The other half is pipelined as a warm water slurry. By 2005, all transport will be by pipeline. The oil sand is mixed with hot water, steam and surfactants to condition it for extraction. Seventy-nine per cent of the water used by Syncrude is recycled water and the remainder comes from the Athabasca River. Syncrude diverts 2.5 to 3 barrels of water from the Athabasca River for every barrel of oil produced. This paper discussed the in-stream flow needs of the Athabasca River based on protection of aquatic ecosystems. Flow needs are addressed by the Cumulative Effects Management Association (CEMA). The paper states that the proportion of annual flow withdrawn from the Athabasca River is too low to have a significant impact on aquatic systems, but the main concern lies in water use during low flow periods, typically during the winter months. Developers will likely come under pressure to develop off-site reservoirs to store water for use during these low-flow periods. tabs., figs.

  7. Residence in Proximity of an Iron Foundry and Risk of Lung Cancer in the Municipality of Trieste, Italy, 1995–2009

    Ettore Bidoli


    Full Text Available We assessed the risk of lung cancer in people living near the iron foundry located within the city of Trieste, Northeastern Italy. Between 1995 and 2009, all incident cases of lung cancer and corresponding population were considered. A deposition model of the foundry-specific emissions of SO2 defined: “nearby”, “urban”, and “outlying” areas. Rate ratios (RRs and annual percent changes (APCs were computed. Among nearby residents, significantly increased risks of lung cancer were noted in men below age 75 years (RR = 1.35 vs. urban area; 95% CI: 1.03–1.77. In women, and in men aged 75 years or older, no significant RRs were observed. Conversely, people living in the outlying area appeared to be at lower risk than residents in the urban area- in all age groups, in men (RR = 0.87; 95% CI: 0.78–0.98 and in women (RR = 0.74; 95% CI: 0.62–0.88. Negative statistically significant APC was recorded in men living in urban areas (–2.6%, whereas in women APC significantly increased among those living in the urban area (+2.3%. Multiple interpretations for this observation are plausible, since several factors might have modified and/or confounded the risk of lung cancer, including air pollution from other sources and road traffic, occupational and smoking patterns.

  8. Optical and radiocarbon ages of stacked paleosols and dune sands in the Nebraska Sand Hills, USA

    Goble, R. J.; Mason, Joseph A.; Loope, David B.; Swinehart, James B.


    Optical ages for eolian sands from the Nebraska Sand Hills indicate periods of extensive eolian activity at ca 115±25, 840±70, 2300±240, and 3560±340 a. Activity was also noted at single sampling locations at ca 6180±370, 8430±510 and 13110±800 a. Many of these ages are similar to those noted by earlier authors. Optical ages from samples collected within paleosols indicate shorter and possibly less extensive periods of eolian activity at approximately 1220±150, 1590±110, and possibly 1950±150 a, during which the paleosol sands accumulated. What was originally interpreted as a single 1.2 m thick paleosol is shown by optical dating to consist of three or more welded soils developed within eolian sands with optical ages of ca 3800±240, 2740±240, 1560±110, and possibly 1930±140 a, each of which match eolian pulses recognized elsewhere. Scatter in some optical ages is attributable to intersection of sand-filled rodent burrows extending in outcrop 1.5 m below the contact between paleosol and overlying topset beds. A 5310±360 a optical age for one probable intersected burrow provides evidence for upward or lateral transport of older sands.

  9. 77 FR 75007 - Importation of Sand Pears From China


    ... Health Inspection Service 7 CFR Part 319 RIN 0579-AD42 Importation of Sand Pears From China AGENCY... and vegetables regulations to allow the importation of sand pears (Pyrus pyrifolia) from China into the United States. As a condition of entry, sand pears from areas in China in which the Oriental...

  10. Design and management of conventional fluidized-sand biofilters

    Fluidized sand biofilters (FSBs) are relatively compact, efficient, and cost-competitive biofilters, especially in recirculating systems that require maintaining consistently low levels of ammonia and nitrite. Filter sand is low cost (often $70-200/m3 of sand delivered) and has a high specific surf...

  11. Mineral processing of heavy mineral sands from Malawi and Malaysia

    Mitchell, C J


    Processing of heavy mineral sands involves many techniques including gravity, magnetic and electrostatic separation. As part of a laboratory programme to develop effective mineral processing techniques, two mineral sands from Malawi and Malaysia were processed using the standard techniques, with emphasis placed on the Carpco electrostatic separator. These sands were initially characterised mineralogically by scanning electron microscopy (SEM), electron microprobe analysis (EPMA...

  12. Fresh groundwater resources in a large sand replenishment

    Huizer, Sebastian; Oude Essink, G.H.P.; Bierkens, Marc


    The anticipation of sea-level rise and increases in extreme weather conditions has led to the initiation of an innovative coastal management project called the Sand Engine. In this pilot project a large volume of sand (21.5 million m3) – also called sand replenishment or nourishment – was placed on

  13. Interactions between microbial activity and distribution and mineral coatings on sand grains from rapid sand filters treating groundwater

    Gülay, Arda; Tatari, Karolina; Musovic, Sanin

    Rapid sand filtration is a traditional and widespread technology for drinking water purification which combines biological, chemical and physical processes together. Granular media, especially sand, is a common filter material that allows several oxidized compounds to accumulate on its surface...

  14. The Rheology of Acoustically Fluidized Sand

    Conrad, J. W.; Melosh, J.


    The collapse of large craters and the formation of central peaks and peak rings is well modeled by numerical computer codes that incorporate the acoustic fluidization mechanism to temporarily allow the fluid-like flow of rock debris immediately after crater excavation. Furthermore, long runout landslides require a similar mechanism to explain their almost frictionless movement, which is probably also a consequence of their granular composition coupled with internal vibrations. Many different investigators have now confirmed the ability of vibrations to fluidize granular materials. Yet it still remains to fully describe the rheology of vibrated sand as a function of stress, frequency and amplitude of the vibrations in the sand itself. We constructed a rotational viscometer to quantitatively investigate the relation between the stress and strain rate in a horizontal bed of strongly vibrated sand. In addition to the macroscopic stain rate, the amplitude and frequency of the vibrations produced by a pair of pneumatic vibrators were also measured with the aid of miniaturized piezoelectric accelerometers (B&K 4393) whose output was recorded on a digital storage oscilloscope. The initial gathering of the experimental data was difficult due to granular memory, but by having the sand compacted vibrationally for 8 minutes before each run the scatter of data was reduced and we were able to obtain consistent results. Nevertheless, our major source of uncertainty was variations in strain rate from run to run. We find that vibrated sand flows like a highly non-Newtonian fluid, in which the shear strain rate is proportional to stress to a power much greater than one, where the precise power depends on the amplitude and frequency of the applied vibrations. Rapid flow occurs at stresses less than half of the static yield stress (that is, the yield stress when no vibration is applied) when strong vibrations are present. For a Newtonian fluid, such as water, the relation between

  15. Rational approach to anisotropy of sand

    Wu, Wei


    The paper presents a constitutive model for the three-dimensional deformation-strength behaviour of inherently anisotropic sand. Based on non-linear tensorial functions, the model is developed without recourse to the concepts in plasticity theory such as yield surface and plastic potential. Benefited from the fact that no decomposition of strain into elastic and plastic parts is assumed, a unified treatment of anisotropic behaviour of deformation and strength is achieved. Anisotropy is characterized by a vector normal to the bedding plane. The extension of the constitutive model is furnished by incorporating the vector under consideration of the principle of objectivity and the condition of material symmetry. Distinct features of the model are its elegant formulation and its simple structure involving few material parameters. Model performance and comparison with experiments show that the model is capable of capturing the salient behaviour of anisotropic sand.

  16. Longshore sediment transport at Golden Sands (Bulgaria

    Hristo Nikolov


    Full Text Available The paper presents the results of studies on the qualitative and quantitative features of the littoral drift at Golden Sands (Bulgaria, carried out jointly by Polish and Bulgarian researchers. The mathematical modelling of physical coastal processes took wave transformation (wave diffraction and refraction; the effects of shoaling and wave breaking and longshore sediment transport into account. The computations were carried out for the mean statistical annual wave climate, determined on the basis of IO BAS wave data, simulated using the WAM method from long-term Black Sea wind data. The results of sediment transport computations clearly show that its direction off the Golden Sands shore is from north to south.

  17. Post-liquefaction reconsolidation of sand.

    Adamidis, O; Madabhushi, G S P


    Loosely packed sand that is saturated with water can liquefy during an earthquake, potentially causing significant damage. Once the shaking is over, the excess pore water pressures that developed during the earthquake gradually dissipate, while the surface of the soil settles, in a process called post-liquefaction reconsolidation. When examining reconsolidation, the soil is typically divided in liquefied and solidified parts, which are modelled separately. The aim of this paper is to show that this fragmentation is not necessary. By assuming that the hydraulic conductivity and the one-dimensional stiffness of liquefied sand have real, positive values, the equation of consolidation can be numerically solved throughout a reconsolidating layer. Predictions made in this manner show good agreement with geotechnical centrifuge experiments. It is shown that the variation of one-dimensional stiffness with effective stress and void ratio is the most crucial parameter in accurately capturing reconsolidation.

  18. American Las Vegas Sands Corp. Visiting Beijing

    Li Yinghong; Liu Jinliang


    @@ On August 29, Wan Jifei, Chairman of CCPIT, meets the visiting delegation led by Sheldon G. Adelson,Chairman of the Board and principal owner of Las Vegas Sands Corp. in CCPIT. Zhao Zhenge, Vice Director of International Connection Department of CCPIT, Luo Guoxiong from Beijing China Exhibition Investment Company, Xu Jingyi, Assistant Director of American and Oceanian Affairs Division of CCPIT, also attended the meeting.

  19. Kirsten Sand. Arkitekt for sin tid

    Elisabeth Seip


    Full Text Available Towards the end of World War II the retreating Germans burnt down nearly all buildings and other constructions in the counties of Finnmark and the northern parts of Troms in North Norway. The population evacuated but many returned as soon as possible, only to find themselves homeless. At this very demanding point Kirsten Sand decided to travel north, and do whatever she could as an architect to help. The pre-war housing situation was generally difficult. Low building standards and lack of money forced families in the cities to live under bad conditions. Kirsten Sand studied these conditions and took part in the efforts to better the situation. This knowledge provided a good starting point for the work she undertook after the war, in particular her profound understanding of the situation of women, their working conditions and positions in the household and society. Houses designed by Sand and her helpmates are simple but adequate, taking into account these women’s point of view. Ingebjørg Hage has thrown light on the work of Kirsten Sand in Finnmark and Troms in several ways. This article aims at describing Sand’s background as an architect before she left Oslo to travel north. It describes how housing and housing policy since long had been central to architects, especially so within the group she belonged to. In pre-war Oslo she had been engaged in planning and designing hospitals. During a period as inspector for the health authorities she learned a lot about the living conditions of people in general. After establishing her own architect’s office she mostly designed family houses, and during the war she engaged in research that further deepened her knowledge in the field. Thus she was particularly well equipped for the demanding tasks she undertook in the summer of 1945.

  20. Sorption of Arsenite onto Mackinawite Coated Sand

    Gallegos, T. J.; Hayes, K. F.; Abriola, L. M.


    Arsenic contamination of groundwater is a widespread problem affecting aquifers in the United States as well as abroad. Recent strengthening of the US EPA MCL for arsenic has prompted the need for technology capable of removing both arsenite and arsenate from solution. Arsenite, the more toxic form of arsenic, is more difficult to remove from anoxic zones in the subsurface. Studies by others have demonstrated the affinity of some types of iron sulfides for arsenite, such as troilite, pyrite, amorphous iron sulfide and mackinawite. However, these studies have not provided a comprehensive investigation of the macroscopic behavior of arsenite in the presence of crystalline mackinawite in a form that can be readily applied to real-world treatment technologies. This study examines the behavior of arsenite in the presence of mackinawite coated sand. PH edge results demonstrate that arsenite sorption onto mackinawite coated sand increases with increasing pH, reaching maximum removal at pH 10. Arsenite removal, albeit slight, occurring below pH 5 is independent of pH indicative of a different removal mechanism. Isotherm studies show that at low concentrations, removal is Langmuirian in nature. Arsenite sorption abruptly converts to linear behavior at high concentrations, possibly attributed to the saturation of the monolayer. Ionic strength effects were assessed by comparing pH edge data developed for three different concentrations of NaCl background electrolyte solution. Increases in ionic strength enhance the removal of arsenite from solution, suggesting possible inner-sphere surface complexation removal mechanisms. Information gathered in this study can be used to further develop surface complexation models to describe and predict reactivity of arsenite in the presence of mackinawite coated sands in anoxic regions. Mackinawite coated sands investigated here may provide a feasible reactive medium for implementation in above-ground sorption reactors or subsurface

  1. Pullout capacity of batter pile in sand.

    Nazir, Ashraf; Nasr, Ahmed


    Many offshore structures are subjected to overturning moments due to wind load, wave pressure, and ship impacts. Also most of retaining walls are subjected to horizontal forces and bending moments, these forces are due to earth pressure. For foundations in such structures, usually a combination of vertical and batter piles is used. Little information is available in the literature about estimating the capacity of piles under uplift. In cases where these supporting piles are not vertical, the behavior under axial pullout is not well established. In order to delineate the significant variables affecting the ultimate uplift shaft resistance of batter pile in dry sand, a testing program comprising 62 pullout tests was conducted. The tests are conducted on model steel pile installed in loose, medium, and dense sand to an embedded depth ratio, L/d, vary from 7.5 to 30 and with various batter angles of 0°, 10°, 20°, and 30°. Results indicate that the pullout capacity of a batter pile constructed in dense and/or medium density sand increases with the increase of batter angle attains maximum value and then decreases, the maximum value of Pα occurs at batter angle approximately equal to 20°, and it is about 21-31% more than the vertical pile capacity, while the pullout capacity for batter pile that constructed in loose sand decreases with the increase of pile inclination. The results also indicated that the circular pile is more resistant to pullout forces than the square and rectangular pile shape. The rough model piles tested is experienced 18-75% increase in capacity compared with the smooth model piles. The suggested relations for the pullout capacity of batter pile regarding the vertical pile capacity are well predicted.

  2. Drawing a Line in the Sand


    An Inner Mongolian woman takes on the desert and converts extensive arid regions into arable land by Ni Yanshuo CONVERTING vast tracks of desert into arable land is no easy task, even using the most advanced technology.Yet a woman who hails from north China’s Inner Mongolia Autonomous Region met this challenge head on.Using the helping hands of other determined women,she has made remarkable progress in pushing back the sands of time.


    Lyashenko P. A.


    Full Text Available The odometric compression of sand with constant rate of loading (CRL or constant rate of deformation (CRD and continuous registration of the corresponding reaction allows to identify the effect of stepwise changes of deformation (at the CRL and the power reaction (at the CRD. Physical modeling of compression on the sandy model showed the same effect. The physical model was made of fine sand with marks, mimicking large inclusions. Compression of the soil at the CRD was uneven, stepwise, and the strain rate of the upper boundary of the sandy model changed cyclically. Maximum amplitudes of cycles passed through a maximum. Inside of the sand model, the uneven strain resulted in the mutual displacement of the adjacent parts located at the same depth. The growth of external pressure, the marks showed an increase or decrease in displacement and even move opposite to the direction of movement (settlement the upper boundary of the model ‒ "floating" of marks. Marks, at different depths, got at the same time different movements, including mutually contradictory. The mark settlements sudden growth when the sufficiently large pressure. These increments in settlements remained until the end of loading decreasing with depth. They were a confirmation of the hypothesis about the total destruction of the soil sample at a pressure of "structural strength". The hypothesis of the "floating" reason based on the obvious assumption that the marks are moved together with the surrounding sand. The explanation of the effect of "floating" is supported by the fact that the value of "floating" the more, the greater the depth

  4. Pullout capacity of batter pile in sand

    Ashraf Nazir


    Full Text Available Many offshore structures are subjected to overturning moments due to wind load, wave pressure, and ship impacts. Also most of retaining walls are subjected to horizontal forces and bending moments, these forces are due to earth pressure. For foundations in such structures, usually a combination of vertical and batter piles is used. Little information is available in the literature about estimating the capacity of piles under uplift. In cases where these supporting piles are not vertical, the behavior under axial pullout is not well established. In order to delineate the significant variables affecting the ultimate uplift shaft resistance of batter pile in dry sand, a testing program comprising 62 pullout tests was conducted. The tests are conducted on model steel pile installed in loose, medium, and dense sand to an embedded depth ratio, L/d, vary from 7.5 to 30 and with various batter angles of 0°, 10°, 20°, and 30°. Results indicate that the pullout capacity of a batter pile constructed in dense and/or medium density sand increases with the increase of batter angle attains maximum value and then decreases, the maximum value of Pα occurs at batter angle approximately equal to 20°, and it is about 21–31% more than the vertical pile capacity, while the pullout capacity for batter pile that constructed in loose sand decreases with the increase of pile inclination. The results also indicated that the circular pile is more resistant to pullout forces than the square and rectangular pile shape. The rough model piles tested is experienced 18–75% increase in capacity compared with the smooth model piles. The suggested relations for the pullout capacity of batter pile regarding the vertical pile capacity are well predicted.

  5. Solvent extraction of Southern US tar sands

    Penney, W.R.


    The Department of Chemical Engineering at the University of Arkansas, in association with Diversified Petroleum Recovery, Inc. (DPR) of Little Rock, Arkansas, has been developing a solvent extraction process for the recovery of bitumen from tar sands for the past five years. The unique feature of the process is that the bitumen is recovered from the solvent by contacting with a co-solvent, which causes the bitumen to precipitate. The overall purpose of this project is to study both the technical and economic feasibility of applying this technology for recovery of bitumen from tar sands by (1) investigating the socioeconmic factors which affect (a) plant siting and (b) the market value of recovered bitumen; (2) operating a process demonstration unit at the rate of 1 lb/hr recovered bitumen while producing clean sand and recyclable solvents; and (3) determine the economic conditions which will make a bitumen recovery project economical. DPR has analyzed the historical trends of domestic production, consumption, discoveries and reserves of crude oil. They have started an investigation of the volatility in the price of crude oil and of gasoline prices and of the differential between gasoline and crude oil. DPR continues to analyze the geographical movement and demand for asphalt products. Utah does not appear economically attractive as a site for a bitumen from tar sands asphalt plant. Oklahoma sites are now being studied. This report also contains the quarterly progress report from a University of Nevada study to determine bitumen composition, oxygen uptake rates, and viscosities of Alabama and Utah bitumens. Both reports have been indexed separately for inclusion on the data base.

  6. Guide to preparing SAND reports. Revised

    Locke, T.K. [ed.


    This guide contains basic information needed to produce a SAND report. Its guidelines reflect DOE regulation and Sandia policy. The guide includes basic writing instructions in an annotated sample report; guidance for organization, format, and layout of reports produced by line organizations; and information about conference papers, journal articles, and brochures. The appendixes contain sections on Sandia`s preferred usage, equations, references, copyrights and permissions, and publishing terms.

  7. Athabasca oil sands development : lessening the footprint

    Dyer, R. [Alberta Environment, AB (Canada)


    This presentation provided an overview of the oil sands development footprint from the perspectives of industry, environmental associations and regulatory agencies. A map of regional oil sands developments was presented along with details of land disturbance to date. Industry strategies for lessening the impact of land disturbance include compact space-efficient mining operations; good planning; and effective, progressive reclamation. A closure and reclamation model was presented, along with key reclamation challenges such as overburden. Issues concerning tailings sands were examined. Details of Syncrude's closure vision were presented, including details of the Mildred Lake site. Details of the Fort McMurray Environmental Association were presented as well as various regional multi-stakeholder initiatives. A background of Syncrude and Suncor operations was presented as well as development projection forecasts. Impacts to the Boreal region were examined. Details of land reclamation by Syncrude were provided, as well as a chart of cumulative disturbances. It was noted that recent applications have indicated numerous reclamation uncertainties, including long-term performance of landforms and the feasibility of developing trafficable tailings landforms. It was suggested that the ecosystem dynamics of the Boreal are poorly understood. Exacerbating factors include the degraded state of soils; viability of end pit lakes; and climate change. It was suggested that operators are proposing to deal with landscape and technology uncertainty using adaptive management strategies. Government responses to the oil sand development footprint include the encouragement of more research into tailings technologies, end pit lake viability and reclamation; and the identification of regional landscape ecological thresholds by the Cumulative Environmental Management Association (CEMA). It was concluded that uncertainty needs to be addressed via a variety of policy and management options

  8. Drained Triaxial Tests on Eastern Scheldt Sand

    Praastrup, U.; Jakobsen, Kim Parsberg

    In the process of understanding and developing models for geomaterials, the stress-strain behaviour is commonly studied by performing triaxial tests. In the present study static triaxial tests have been performed to gain knowledge of the stress-strain behaviour of frictional materials during...... monotonic loading. The tests reported herein are all drained tests, starting from different initial states of stress and following various stress paths. AIl the tests are performed on reconstituted medium dense specimens of Eastern Scheldt Sand....

  9. Field Measurements of Influence of Sand Transport Rate on Structure of Wind-sand Flow over Coastal Transverse Ridge

    DONG Yuxiang; S L NAMIKAS; P A HESP; MA Jun


    The structure of wind-sand flow under different total sand transport rates was measured with field vertical anemometer and sand trap on the crest of typical coastal transverse ridge in Changli Gold Coast of Hebei Province,which is one of the most typical coastal aeolian distribution regions in China and famous for the tall and typical coastal transverse ridges.The measurement results show that,on the conditions of approximate wind velocities and same surface materials and environments,some changes happen to the structure of wind-sand flow with the increase of total sand transport rate on the crest of coastal transverse ridge.First,the sand transport rates of layers at different heights in the wind-sand flow increase,with the maximum increase at the height layer of 4-8cm.Second,the ratios of sand transport rates of layers at different heights to total sand transport rate decrease at the low height layer (0-4cm),but increase at the high height layer (4-60cm).Third,the distribution of the sand transport rate in the wind-sand flow can be expressed by an exponential function at the height layer of 0-40cm,but it changes fi'om power function model to exponential function model in the whole height layer (0-60cm) and changes into polynomial function model at the height layer of 40-60cm with the increase of total sand transport rate.Those changes have a close relationship with the limit of sand grain size of wind flow transporting and composition of sand grain size in the wind-sand flow.

  10. A transport-rate model of wind-blown sand


    Sand transport by wind plays an important role in environmental problems.Formulating the sand-transport rate model has been of continuing significance,because the majority of the existing models relate sand-transport rate to the wind-shear velocity.However,the wind-shear velocity readapted to blown sand is difficult to determine from the measured wind profiles when sand movement occurs,especially at high wind velocity.Detailed wind tunnel tests were carried out to reformulate the sand-transport rate model,followed by attempts to relate sand-transport rate to parameters of wind velocity,threshold shear-velocity,and grain size.Finally,we validated the model based on the data from field observations.

  11. Collaborative production management for oil sands operations

    Nelson, Andrew [Matrikon (Canada)


    This paper gives an overview of the collaborative production management of oil sands operations. Some characteristics of oil sands operations include oil treatment, hydro treating, diluent addition, logistics, and environmental impact assessments. Some of the business challenges include regulatory uncertainty, a fluid workforce and a technology still in the process of being developed. Improvement is only possible when process is assessed and measured; hence, production data management is very important. Production data measurements encompass such areas as planning, documentation and transactions. Regulatory data reporting is represented using a flow chart. The concepts of business application architecture and functional reference modeling are also explained. Benchmarking plays a vital role, some aspects of which would be technology, automation and integration. Certain advantages of timely assessment are increased production, equity, and goodwill as well as reduction in costs, risk, and capital requirements. The relevance and importance of collaboration, awareness of web technology and aggregate information are also explained. From the study, it can be concluded that the key to overall improvement in the oil sands industry will be improved production management.

  12. Permeability Tests on Silkeborg Sand No. 0000

    Lund, Willy; Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends on the charact......The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends...... on the characteristics of the soil matrix, the permeability is determined for different void ratios. All tests are performed on reconstituted specimens of Silkeborg Sand No. 0000. The permeability is determined by use of a falling head apparatus. The apparatus, test procedures and the analysis method are described...... in the succeeding sections. Finally the test results are briefly summarised and a relationship between void ratio l and permeability is established....

  13. The bituminous sands : a Canadian mirage?

    Rousse, D.R. [Quebec Univ., Chicoutimi, PQ (Canada). Dept. des Sciences Appliquees; Nasr, G.J. [Lebanese Univ., Roumieh (Lebanon). Faculty of Engineering; Turcotte, S.F. [Quebec Univ., Montreal, PQ (Canada). Centre d' Etudes Internationales et Mondialisation; Salah, N.B. [Ecole Superieure des Sciences et Techniques De Tunis, Tunis (Tunisia). LMMP


    This paper examined the controversy about the potential role of a significant increase in Canadian oil sands production in order to bridge the upcoming gap between the world's increasing energy demand and the total recoverable oil supply. The paper presented the actual potential of different scenarios and considered the prediction cost forecasts. A brief overview of environmental impacts and the real return on investments were also provided. Environmental impacts that were considered included land degradation; water contamination; ecosystem damage; and air pollution. Nuclear energy was also presented as a possible solution. The paper demonstrated that even in a very optimistic scenario, Canada's oil sands accelerated production has a negligible effect on the aforementioned gap, has a considerable impact on environment that has yet to be accounted for. Energy ratios that were presented included energy return on energy investment; energy available on energy used; and energy payback. It was concluded that enhanced recovery techniques are clearly needed for future sustainable exploitation of these bituminous sands. 32 refs., 1 fig.


    邵生俊; 谢定义


    The dynamic effective shear strength of saturated sand under cyclic loading is discussed in this paper. The discussion includes the transient time dependency behaviors based on the analysis of the results obtained in conventional cyclic triaxial tests and cyclic torsional shear triaxial tests. It has been found that the dynamic effective shear strength is composed of effective frictional resistance and viscous resistance, which are characterized by the strain rate dependent feature of strength magnitude, the coupling of consolidation stress with cyclic stress and the dependency of time needed to make the soil strength suffciently mobilized, and can also be expressed by the extended Mohr-Coulomb's law. The two strength parameters of the dynamic effective internal frictional angle φd and the dynamic viscosity coefficient η are determined. The former is unvaried for different number of cyclic loading, dynamic stress form and consolidation stress ratio. And the later is unvaried for the different dynamic shear strain rate γt developed during the sand liquefaction, but increases with the increase of initial density of sand. The generalization of dynamic effective stress strength criterion in the 3-dimensional effective stress space is studied in detail for the purpose of its practical use.

  15. Oil sands mining water use and management

    Bender, M.; Long, D.; Fitch, M. [Golder Associates Ltd., Calgary, AB (Canada)


    There are currently 4 bitumen mining operations operating along the Athabasca River in northern Alberta. This paper presented details of the water licences, historical water use, present water use, and future plans for water management in relation to oil sands mining operations. The study was based on work currently conducted for the Oil Sands Developers Group (OSDG) and Canadian Association of Petroleum Producers (CAPP), as well as on mine site water balance analyses for proposed mines in the region. Typical mine site water balances were discussed, and water use rates for the mining operations were reviewed. The new Athabasca River water management framework may require that mines provide additional water storage or delayed reclamation of mine areas in order to offset water losses during winter low-flow periods. New regulations may also reduce the requirement for make-up water. The study also noted that release criteria are still being developed for on-site water within closed-loop mine operations. The oil sands industry will need to balance various factors related to water use in the future. 5 refs., 3 figs.

  16. The sedimentary structure of linear sand dunes

    Bristow; Bailey; Lancaster


    Linear sand dunes--dunes that extend parallel to each other rather than in star-like or crescentic forms--are the most abundant type of desert sand dune. But because their development and their internal structure are poorly understood, they are rarely recognized in the rock record. Models of linear dune development have not been able to take into account the sub-surface structure of existing dunes, but have relied instead either on the extrapolation of short-term measurements of winds and sediment transport or on observations of near-surface internal sedimentary structures. From such studies, it has not been clear if linear dunes can migrate laterally. Here we present images produced by ground penetrating radar showing the three-dimensional sedimentary structure of a linear dune in the Namib sand sea, where some of the world's largest linear dunes are situated. These profiles show clear evidence for lateral migration in a linear dune. Moreover, the migration of a sinuous crest-line along the dune produces divergent sets of cross-stratification, which can become stacked as the dune height increases, and large linear dunes can support superimposed dunes that produce stacked sets of trough cross-stratification. These clear structural signatures of linear dunes should facilitate their recognition in geological records.

  17. Recycled sand in lime-based mortars.

    Stefanidou, M; Anastasiou, E; Georgiadis Filikas, K


    The increasing awareness of the society about safe guarding heritage buildings and at the same time protecting the environment promotes strategies of combining principles of restoration with environmentally friendly materials and techniques. Along these lines, an experimental program was carried out in order to investigate the possibility of producing repair, lime-based mortars used in historic buildings incorporating secondary materials. The alternative material tested was recycled fine aggregates originating from mixed construction and demolition waste. Extensive tests on the raw materials have been performed and mortar mixtures were produced using different binding systems with natural, standard and recycled sand in order to compare their mechanical, physical and microstructure properties. The study reveals the improved behavior of lime mortars, even at early ages, due to the reaction of lime with the Al and Si constituents of the fine recycled sand. The role of the recycled sand was more beneficial in lime mortars rather than the lime-pozzolan or lime-pozzolan-cement mortars as a decrease in their performance was recorded in the latter cases due to the mortars' structure.

  18. Ergonomic Improvements for Foundries

    Frank Peters; Patrick Patterson


    The goal of this project was to make improvements to the production systems of the steel casting industry through ergonomic improvements. Because of the wide variety of products, the wide range of product sizes, and the relatively small quantities of any particular product, manual operations remain a vital part of the production systems of the steel casting companies. Ergonomic improvements will assist the operators to more efficiently and consistently produce quality products.


    L.C. Wang; F. Wang; X.H. You


    A new kind of hot sand cooling equipment with vertical spouted-fluidized bed is developed in this paper. It is similar to the traditional horizontal vibrating fluidized boiling cooler in principle but different from it in structure. The processing principle of the cooler is analyzed. The influence of main structural and processing parameters on the cooling effect and its mechanism are researched. Other characteristics of the cooler are discussed also. Experiment results show that the cooling efficiency η is equal to or larger than 83%, the temperature of output sand is less than 40℃ with the temperature of input sand is about between 80 and 90℃, and the productivity is 5t/(h·m)

  20. Small Strain Behaviour and Viscous Effects on Sands and Sand-Clay Mixtures

    Di Benedetto, H.

    This lecture paper focuses on sands and sand-clay mixtures behaviour in the small strain domain. Non viscous and viscous components are measured, identified and modelled within the framework of a 3 component model. Two precision prototype devices (triaxial and hollow cylinder) both equipped with piezoelectric sensors are used. Non viscous measured behaviour considering small quasi-static cycles and wave properties are compared with simulations obtained from 2 recently formulated anisotropic hypoelastic models (DBGS and DBGSP). Then, viscous experimental part is compared with the proposed model prediction. This model is an asymptotic expression, for the small strain domain, of a viscous evanescent formalism proposed by the author. It takes into account very peculiar behaviour observed on sands. Simulation for loadings with and without rotation of axes and for different rate histories, are quite satisfactory.

  1. Policy Analysis of the Canadian Oil Sands Experience

    None, None


    For those who support U.S. oil sands development, the Canadian oil sands industry is often identified as a model the U.S. might emulate, yielding financial and energy security benefits. For opponents of domestic oil sands development, the Canadian oil sands experience illustrates the risks that opponents of development believe should deter domestic policymakers from incenting U.S. oil sands development. This report does not seek to evaluate the particular underpinnings of either side of this policy argument, but rather attempts to delve into the question of whether the Canadian experience has relevance as a foundational model for U.S. oil sands development. More specifically, this report seeks to assess whether and how the Canadian oil sands experience might be predictive or instructive in the context of fashioning a framework for a U.S. oil sands industry. In evaluating the implications of these underpinnings for a prospective U.S. oil sands industry, this report concentrates on prospective development of the oil sands deposits found in Utah.

  2. Cytotoxicity of yellow sand in lung epithelial cells

    Y H Kim; K S Kim; N J Kwak; K H Lee; S A Kweon; Y Lim


    The present study was carried out to observe the cytotoxicity of yellow sand in comparison with silica and titanium dioxide in a rat alveolar type II cell line (RLE-6TN). Yellow sand (China Loess) was obtained from the loess layer in the Gunsu Province of China. The mean particle diameter of yellow sand was about 0.003 ± 0.001 mm. Major elements of yellow sand were Si(27.7 ± 0.6%), Al(6.01 ± 0.17%), and Ca(5.83 ± 0.23%) in that order. Silica and yellow sand significantly decreased cell viability and increased [Ca2+]i. All three particles increased the generation of H2O2. TiO2 did not change Fenton activity, while silica induced a slight increase of Fenton activity. In contrast, yellow sand induced a significant increase of Fenton activity. Silica, yellow sand and TiO2 induced significant nitrite formations in RLE-6TN cells. Silica showed the highest increase in nitrite formation, while yellow sand induced the least formation of nitrite. Silica and yellow sand increased the release of TNF-. Based on these results, we suggest that yellow sand can induce cytotoxicity in RLE-6TN cells and reactive oxygen species, Fenton activity and reactive nitrogen species might be involved in this toxicity.


    V. I. Gorbachiova


    Full Text Available  The microstructure and microhardness of aluminum and silumin аК12 with iron content of 0 to 12 mas.% produced by sand casting and mol casting have been investigated. For the Al–Si–Fe and Al–Si–Fe–Mn systems the portions of the liquidus surfaces, which correspond to commercial silumin compositions, have been calculated using the updated thermodynamic model of the Al– Si–Fe system and COST–507 database. The area of primary crystallization of the iron-containing a and b phases is assessed for the commercial silumin. It has been proved that manganese promotes the formation of the iron-containing a-phase in the commercial silumin.

  4. Influence of silicate on the transport of bacteria in quartz sand and iron mineral-coated sand.

    Dong, Zhe; Yang, Haiyan; Wu, Dan; Ni, Jinren; Kim, Hyunjung; Tong, Meiping


    The influence of silicate on the transport and deposition of bacteria (Escherichia coli) in packed porous media were examined at a constant 20 mM ionic strength with different silicate concentrations (from 0 to 1 mM) at pH 7. Transport experiments were performed in two types of representative porous media, both bare quartz sand and iron mineral-coated quartz sand. In bare quartz sand, the breakthrough plateaus in the presence of silicate in suspensions were lower and the corresponding retained profiles were higher than those without silicate ions, indicating that the presence of silicate in suspensions decreased cell transport in bare quartz sand. Moreover, the decrease of bacteria transport in quartz sand induced by silicate was more pronounced with increasing silicate concentrations from 0 to 1 mM. However, when EPS was removed from cell surfaces, the presence of silicate in cell suspensions (with different concentrations) did not affect the transport behavior of bacteria in quartz sand. The interaction of silicate with EPS on cell surfaces negatively decreased the zeta potentials of bacteria, resulting in the decreased cell transport in bare quartz sand when silicate was copresent in bacteria suspensions. In contrast, the presence of silicate in suspensions increased cell transport in iron mineral-coated sand. Silicate ions competed with bacteria for the adsorption sites on mineral-coated sand, contributing to the increased cell transport in mineral-coated sand with silicate present in cell suspensions.


    Abbas H. Sulaymon


    Full Text Available The cement industry is the major source of cement dust which contains heavy metals like nickel, cobalt, lead, chromium, arsenic and hazardous substances like dioxins and furans. Exposure to these substances can cause health problems to human, animals and vegetation. A continuous pilot scale quartz sand filter was constructed and uses to study the effect of important design parameters (temperature, pre-loaded dust on the collector, diameter of the filter, bed depth, collector size and superficial velocity on its performance for cleaning of cement dust from air. Initial penetration and initial pressure drop (after 180s were measured and compared for different variables used in this study. The dirty bed was cleaned by means of reverse air flow when the pressure drop across the filter rises to 20 cmH2O. A macroscopic model describes the filter clogging was used to predict the effluent histories based on initial collection efficiency (η0exp which was determined from experimental data. A removal efficiency of more than 99% was obtained. The results show that 0.4% of cement dust still adheres on the quartz sand bed after 5 min of cleaning cycle. The presence of 0.4% of pre-load dust on the quartz sand filter enhanced the efficiency and low initial penetration, moderate initial pressure drop was obtained. At given Empty Bed Contact Time (EBCT, with different filter diameters 30 and 15 cm, a sharp decrease in initial penetration from 0.41-0.03 was obtained respectively. A nonlinear relationship between penetration and temperature was found. The initial penetration can be reduced by using smaller filter diameter, small collector size and collector with pre-load dust with 0.4%. The experiment that operates at a filter diameter of 15 cm and temperature of 25°C represent the minimum penetration among all the experiments.

  6. Mars Rover Curiosity Traverses of Sand Ripples

    Stein, N.; Arvidson, R. E.; Zhou, F.; Heverly, M.; Maimone, M.; Hartman, F.; Bellutta, P.; Iagnemma, K.; Senatore, C.


    Martian sand ripples present a challenge for rover mobility, with drives over ripples often characterized by high wheel sinkage and slippage that can lead to incipient embedding. Since landing in Gale Crater, Curiosity has traversed multiple sand ripples, including the transverse aeolian ridge (TAR) straddling Dingo Gap on sols 533 and 535. On sol 672, Curiosity crossed backward over a series of sand ripples before ending its drive after high motor currents initiated visual odometry (VO) processing, which detected 77% slip, well in excess of the imposed 60% slip limit. At the end of the drive, the right front wheel was deeply embedded at the base of a ripple flank with >20 cm sinkage and the rear wheels were near a ripple crest. As Curiosity continues its approach to Mount Sharp it will have to cross multiple ripples, and thus it is important to understand Curiosity's performance on sol 672 and over similar ripples. To this end the sol 672 drive was simulated in ARTEMIS (Adams-Based Rover Terramechanics Interaction Simulator), a software tool consisting of realistic rover mechanical models, a wheel-terrain interaction module for deformable and non-deformable surfaces, and realistic terrain models. ARTEMIS results, Dumont Dunes tests performed in the Mojave Desert using the Scarecrow test rover, and single wheel tests performed at MIT indicate that the high slip encountered on sol 672 likely occurred due to a combination of rover attack angle, ripple geometry, and soil properties. When ripple wavelength approaches vehicle length, the rover can reach orientations in which the leading wheels carry minimal normal loads and the trailing wheels sink deeply, resulting in high slippage and insufficient thrust to propel the rover over ripples. Even on relatively benign (i.e. low tilt) terrains, local morphology can impose high sinkage, thus impeding rover motion. Work is underway to quantify Curiosity's drive performance over various ripple geometries to retrieve soil

  7. Western Gas Sands Project status report

    Atkinson, C.H.


    The status of government sponsored projects undertaken to increase gas production from low-permeability gas sands of the western United States during August 1978 is summarized. Background information is given in the September 1977 Status Report, NVO/0655-100. One of the largest massive Hydraulic Fracture (MHF) treatment to date was performed on Gas Producing Enterprises Well No. CIGE 2-29. C.H. Atkinson, Western Gas Sands Project (WGSP) Manager and D.C. Bleakly, CER Corporation were observers. Oriented coring operations on the Mitchell Energy well, Muse-Duke No. 1 were observed by Atkinson and Bleakly near Mexia, Texas. The Fourth Annual Department of Energy Symposium on Enhanced Oil and Gas Recovery and Improved Drilling Methods was held on August 29-31, 1978 in Tulsa, Oklahoma. The USGS continued geological and geophysical studies in the four primary study areas. Low-level oblique photography of Tertiary and Cretaceous rocks exposed in the Rock Springs Uplift area was completed, and core from the J.C. Paine well in Montana was sampled for petrograhic analysis. Bartlesville Energy Technology Center continued work on the improved pressure coring system and anticipates completion of the project by September 30, 1978. Preliminary work began on the Parametric Analysis of MHF Test Data, an Engineering Study of Western Gas Sands, by Intercomp. The National Laboratories, funded by DOE are continuing their work in the area of research and development. The emphasis is on instrumentation systems, rock mechanics, mathematical modeling, and data analysis. The Mitchell Energy well, Muse Duke No. 1, has reached total depth and was logged on August 31, 1978. The DOE well test facility was moved from the RB-MHF 3 well in Colorado to Vernal, Utah for trailer modifications and checkout.

  8. Western Gas Sands Project status report

    Atkinson, C.H.


    Progress of government-sponsored projects directed toward increasing gas production from the low-permeability gas sands of the western United States is summarized. A Technology Implementation Plan (TIP) meeting was held at the CER office in Las Vegas, Nevada, October 16--19 to initiate the implementation phase of the Enhanced Gas Recovery (EGR) working group activities. A WGSP Logging Program meeting was conducted on October 24, 1978, at CER offices to define the problems associated with logs in tight gas sands. CER personnel and the project manager attended a two-day course on the fundamentals of core and reservoir analysis in Denver, Colorado, and met with USGS personnel to discuss USGS work on the WGSP. A meeting was held to discuss a contract for coring a Twin Arrow well on the Douglas Creek Arch, Colorado. CER Corporation personnel attended the Geological Society of America Annual Meeting held in Toronto, Canada, October 23--27 and a Gas Stimulation Workshop at Sandia Laboratories in Albuquerque, New Mexico, October 11 and 12 to discuss recent mineback experiments conducted at the Nevada Test Site. Fiscal year 1979 projects initiated by USGS and the Energy Technology Centers and National Laboratories are progressing as scheduled. Mobil Research and Development Corporation fractured zone 8 of the F-31-13G well in Rio Blanco County, Colorado. Colorado Interstate Gas Company poured the concrete pad for the compresser expected to be delivered in December and were laying pipeline between the wells at month end. The Mitchell Energy well, Muse Duke No. 1 was flowing on test at a rate of 2,100 Mcfd and preparations proceeded to fracture the well on November 15 with approximately 1,000,000 gal of fluid and 3,000,000 lb of sand. Terra Tek completed laboratory analyses of cores taken from the Mitchell Energy well.

  9. Undrained Cyclic Behaviour of Dense Frederikshavn Sand

    Nielsen, Søren Kjær; Ibsen, Lars Bo; Sørensen, Kris Wessel;


    of undrained cyclic triaxial tests, which have been performed at the Geotechnical Laboratory at Aalborg University. In order to ensure offshore conditions, the tests were fully saturated and performed with a relative density of 80 %. During cyclic loading, special attention was given to the development of pore......A modified contour diagram is created for the Frederikshavn Sand in the undrained case for a relative density of ID = 80 %. It can be used to estimate the number of cycles to failure for a given combination of pore pressure, average and cyclic load ratio. The diagram is based on a series...

  10. Geology of the Athabasca oil sands

    Mossop, G. D.


    In-place bitumen resources in the Alberta oil sands are estimated at 1350 billion barrels. Open-pit mining and hot water extraction methods, which involve the handling of huge tonnages of earth materials, are being employed in the two commercial plants now operating. In situ recovery methods will be required to tap the 90 percent of reserves that are too deeply buried to be surface mined. Development of in situ technologies will be painstaking and expensive, and success will hinge on their compatibility with extremely complex geological conditions in the subsurface.

  11. Sphere impact and penetration into wet sand

    Marston, J. O.


    We present experimental results for the penetration of a solid sphere when released onto wet sand. We show, by measuring the final penetration depth, that the cohesion induced by the water can result in either a deeper or shallower penetration for a given release height compared to dry granular material. Thus the presence of water can either lubricate or stiffen the granular material. By assuming the shear rate is proportional to the impact velocity and using the depth-averaged stopping force in calculating the shear stress, we derive effective viscosities for the wet granular materials.

  12. Sphere impact and penetration into wet sand

    Marston, J. O.; Vakarelski, I. U.; Thoroddsen, S. T.


    We present experimental results for the penetration of a solid sphere when released onto wet sand. We show, by measuring the final penetration depth, that the cohesion induced by the water can result in either a deeper or shallower penetration for a given release height compared to dry granular material. Thus the presence of water can either lubricate or stiffen the granular material. By assuming the shear rate is proportional to the impact velocity and using the depth-averaged stopping force in calculating the shear stress, we derive effective viscosities for the wet granular materials.

  13. Biogenic crust dynamics on sand dunes

    Kinast, Shai; Yizhaq, Hezi; Ashkenazy, Yosef


    Sand dunes are often covered by vegetation and biogenic crusts. Despite their significant role in dune stabilization, biogenic crusts have rarely been considered in studies of dune dynamics. Using a simple model, we study the existence and stability ranges of different dune-cover states along gradients of rainfall and wind power. Two ranges of alternative stable states are identified: fixed crusted dunes and fixed vegetated dunes at low wind power, and fixed vegetated dunes and active dunes at high wind power. These results suggest a cross-over between two different forms of desertification.

  14. 'Sharks Teeth' -- Sand Dunes in Proctor Crater


    Sometimes, pictures received from Mars Global Surveyor's Mars Orbiter Camera (MOC) are 'just plain pretty.' This image, taken in early September 2000, shows a group of sand dunes at the edge of a much larger field of dark-toned dunes in Proctor Crater. Located at 47.9oS, 330.4oW, in the 170 km (106 mile) diameter crater named for 19th Century British astronomer Richard A. Proctor (1837-1888), the dunes shown here are created by winds blowing largely from the east/northeast. A plethora of smaller, brighter ripples covers the substrate between the dunes. Sunlight illuminates them from the upper left.

  15. Heating tar sands formations to visbreaking temperatures

    Karanikas, John Michael; Colmenares, Tulio Rafael; Zhang, Etuan; Marino, Marian; Roes, Augustinus Wilhelmus Maria; Ryan, Robert Charles; Beer, Gary Lee; Dombrowski, Robert James; Jaiswal, Namit


    Methods for treating a tar sands formation are described herein. Methods may include heating at least a section of a hydrocarbon layer in the formation from a plurality of heaters located in the formation. The heat may be controlled so that at least a majority of the section reaches an average temperature of between C. and C., which results in visbreaking of at least some hydrocarbons in the section. At least some visbroken hydrocarbon fluids may be produced from the formation.

  16. Undrained Triaxial Tests on Eastern Scheldt Sand

    Jakobsen, Kim Parsberg

    In the process of understanding and developing models for geomaterials, the stress-strain behaviour is commonly studied by performing triaxial tests. In the present study, several types of static triaxial tests have been performed to gain knowledge of the undrained stress-strain behaviour...... of frictional materials during monotonic loading. The tests conducted includes undrained and constant volume tests, starting from different initial states of stress and following various stress paths. All the tests are performed on reconstituted loose to medium dense specimens of Eastern Scheldt Sand....

  17. Removal of heavy metals through adsorption using sand


    The removal of four heavy metals i.e. Pb, Cr, Cu, and Zn from their aqueous solutions, using ordinary sand as an adsorbent, was studied at 20oC. The amount of metal adsorbed to form monolayer on sand(am), obtained from Langmuir isotherm, exhibited the preference of metals for sand in the order Pb>Cr>Cu>Zn. The heavy metal-sand adsorption phenomena can be illustrated on the basis of the interaction between surface functional group of silicates (sand) and the metal ions. It is deduced that sand can be used as a low cost adsorbent for the removal of heavy metal from wastewater (containing low conc. of metals), especially in the developing countries.

  18. Numerical study on deformation and failure of reinforced sand

    PENG Fang-le; LI Jian-zhong; Tatsuoka Fumio


    In order to investigate the deformation and failure of reinforced sand, and the reinforcing mechanism of flexible and rigid reinforcement, a set of plane strain compression tests of dense Toyoura reinforced sand with planar reinforcement of a wide range of stiffness were analysed by a nonlinear finite element method. The analysis was incorporated into an energy-based elasto-plastic constitutive model for sand to develop a stress path-independent work-hardening parameter based on the modified plastic strain energy concept. Numerical results indicate that the global stress-strain relations of sand specimens are reinforced by using relatively flexible and rigid reinforcement, and an unreinforced sand specimen can be reasonably simulated by the current finite element method. It is also found that the reinforcing mechanism and progressive failure with a development of shear bands in reinforced sand can be reasonably examined by the finite element method.



    Green sand casting is still a main method in the world at present and it is very significant to develop the technology of controlling green sand quality. A new concept, from contents test to contents control, is advanced. In order to realize the new idea, a new method to on-line test active clay and moisture of green sand - double powers energizing alternately (DPEA) method is put forwards. The principle of the new method is to energize standard sand sample with AC and DC powers and to test the electric parameters, and then, to calculate active clay and moisture of green sand by using artificial neural network (ANN). Based on this new method, a direct optimizing system for controlling green sand quality is developed. Techniques about testing and controlling methods, hardware and software are discussed.

  20. Thermo-Insulating Moulding Sand for thin Walled Castings

    Cholewa M.


    Full Text Available In paper the selection of the composition and determination of main properties of novel moulding sand was described. The mail goal was to create moulding sand characterized by high thermal insulating properties in relations with low specific weight. This type of moulding sand will find application in thin walled castings with complex geometry, in particular for cores of the skeleton castings. In this work the results of the compressive strength, permeability and friability was presented. It was noted that aluminosilicate microspheres are suitable as moulding sand matrix. Influence of the polyglicol addition on quality and properties of the moulding sand was described. The use of the aluminosilicate microspheres allowed to obtain the moulding sand characterized by high insulation rate, low specific weight and good mechanical properties.

  1. Optimising the composition of natural moulding sands including thermal aspects

    Jerzy St. Kowalski


    Full Text Available The paper discusses the problem of the choice of the moulding sand mixture composition in terms of the sand behaviour in contact withmolten metal. Studies of high-temperature phenomena make assessment of the sand composition applicability under real operatingconditions possible, thus leading to the elimination of sand-originating casting defects. The research was conducted on selected moulding materials included in the composition of traditional moulding sand mixtures without the addition of carbon. The effect of moulding sand composition and moisture content on the linear dilatation and stress-induced allotropic changes of quartz was examined. The analysis of these phenomena was based on 3D charts and maps generated from data collected during the tests.

  2. Possibilities of preparation asphalt concrete by oil sands of Kazakhstan

    Erbol Tileuberdi; Yerdos Ongarbayev; F. Behrendt; Schneider, I.; Yerzhan Imanbayev; B. Tuleutayev; Yerlan Doszhanov; Zulkhair Mansurov


    In the paper physicochemical properties of oil sands of Munayli-Mola deposits and efficient ways to use them for preparing asphalt concrete were represented. For determination of organic part of oil sands the extraction methods were used in Soxhlet apparatus by variety of solvents. It has been established 16 wt.% content of natural bitumen in oil sands, which compared with results of ash content determination. According to results of experiment, the natural bitumen is heavy oil and its charac...

  3. Microwave processing of oil sands and contribution of clay minerals

    John P. Robinson; Binner, Eleanor; Saeid, Abdul; Al-Harahsheh, Mohammad; Kingman, S. W.


    This study establishes the feasibility of microwave heating for extracting oil from Oil Sands in ex-situ processes. Previous studies in this area have shown some potential, but have not characterised the dielectric properties of the Oil Sands used, nor related them to the mineral composition, both of which are vital if successful scale up is to be achieved. In this work the fundamental interactions of microwave energy with Oil Sands are investigated and understood for the first time, and the ...

  4. A soil emergence trap for collections of phlebotomine sand flies

    Casanova Cláudio


    Full Text Available The identification of breeding sites of sand flies is of great epidemiological interest. A soil emergence trap for investigating potential sand fly breeding sites is described. The trap was tested in two rural areas in the Mogi Guaçu River Valley where the American cutaneous leishmaniasis is an endemic disease. Seventy-three sand fly individuals of three species, Lutzomyia intermedia s. l., L. whitmani and L. pessoai, were collected on the forest floor and peridomicile.

  5. Seed Mucilage Improves Seedling Emergence of a Sand Desert Shrub

    Xuejun Yang; Baskin, Carol C.; Baskin, Jerry M.; Guangzheng Liu; Zhenying Huang


    The success of seedling establishment of desert plants is determined by seedling emergence response to an unpredictable precipitation regime. Sand burial is a crucial and frequent environmental stress that impacts seedling establishment on sand dunes. However, little is known about the ecological role of seed mucilage in seedling emergence in arid sandy environments. We hypothesized that seed mucilage enhances seedling emergence in a low precipitation regime and under conditions of sand buria...

  6. Preliminary Observations from the 2014 Sand Dunes Experiment


    2014 Sand Dunes Experiment by Christopher W. Miller, Ching-Sang Chiu, D. Benjamin Reeder, Ying-Jang Yang, Linus Chiu, and Chi-Fang Chen...COVERED (From-To) June 2014 4. TITLE AND SUBTITLE Preliminary Observations from the 2014 Sand Dunes Experiment 5a. CONTRACT NUMBER 5b. GRANT NUMBER...position of the Department of Defense or the U.S. Government 14. ABSTRACT The Sand Dunes 2014 experiment was international US – Taiwan

  7. Developing a Sand Management Plan for Galveston Island


    US Army Corps of Engineers BUILDING STRONG® Developing a Sand Management Plan for Galveston Island Ashley E. Frey, P. E. Research Civil...GenCade Alternatives • Sand Management Alternatives and Plan • Beach Nourishment Project 2 Innovative solutions for a safer, better world...BUILDING STRONG® Problem Statement/Approach Recommend a long-term plan of actions to better manage sands on Galveston Island Initial Tasks

  8. MC-Parameter Calibration of Baskarp Sand No. 15

    Ibsen, Lars Bo; Hanson, Mats; Hjort, T.;

    The soil parameters are dependent on both confining pressure and density index. The density index of Baskarp Sand can be determined by conducting cone penetration tests with the mini-CPT cone used in the Geotechnical Engineering Laboratory at Aalborg University. The unit weight of Baskarp Sand No...... several conventional drained triaxial tests at two different density indices performed on Baskarp Sand No. 15 (Ibsen & Bødker, 1994). The used triaxial tests are listed in Table 1 and Table 2....


    ZHANG Hong-mei; SU Bao-yu


    The transport and transformation of fluoride in sand were studied by using soil tank test under the condition of saturated water in this article. Based on the analysis of the laboratory experiments, the rules of fluorine transportation and transformation were simulated in sand by solving the advection-diffusion equation. Through comparison between computed results and observed data , it is shown that the established model and determined parameters could be used to simulate the fluoride transport in sand.

  10. Modeling the response of shoreface-connected sand ridges to sand extraction on an inner shelf

    Nnafie, A.; de Swart, Huib; Calvete, D.; Garnier, R.


    Shoreface-connected sand ridges are rhythmic bedforms that occur on many storm-dominated inner shelves. The ridges span several kilometers, are a few meters high, and they evolve on a timescale of centuries. A processbased model is used to gain a fundamental insight into the response of these ridges

  11. Chemical Stablilisation of Sand : Part VIII Furan Resins as Dune and Coastal Sand Stabiliser

    Ram Gopal


    Full Text Available Studies on furan resin as dune sand stabiliser are presented. Influence of acid catalysts, viz. phenol disulphonic acid, sulphuric acid, hydrochloric acid and phosphoric acid and other catalysts, viz. trichlorotoluene and benzoyl chloride along with promoters, zinc chloride and ferric chloride, on the strength of stabilised furan resin-sand specimens has been discussed. Optimisation studies on resin content, catalysts and promoters and curing conditions have revealed that maximum strength of 260 kg/cm/sup 2/ of the standard specimens made by compaction of coastal sand using furan resins (10 per cent, sulphuric acid (9N, 30 per cent and a curing time of 2 hr at 40 degree Centigrade is higher than the 170 kg/cm/sup 2/ of specimens made of Rajasthan desert sand. Sandy patches stabilised by seepage technique recorded a maximum strength of 125 kg/cm/sup 2/. Physico-chemical characteristics of this system and effect of environment on stabilised specimens have also been studied and field trials conducted successfully. This resin-catalyst system would be extremely useful in humid and saline field (coastal areas for different military applications.

  12. Oil sands to the rescue: oil sand microbial communities can degrade recalcitrant alkyl phenyl alkanoic acids

    Whitby, Corinne [University of Essex (Canada)], email:


    Almost half of all global oil reserves are found as biodegraded heavy oils found in vast tar sand deposits located in North and South America and these account for 47% of Canadian oil production. Oil sand extraction generates large amounts of toxic waste water, known as oil sand process waters (OSPW), that are stored in large tailing ponds that contain toxic compounds like naphthenic acids (NAs). The presence of NAs creates problems like toxicity, corrosion, and the formation of calcium napthenate deposits which block pipelines and other infrastructure and need to be removed. This paper presents oil sand microbial communities that can degrade these NAs. The approach is to apply new aliphatic and aromatic NAs as substrates to supplement and identify NA degrading microbes and also to identify the metabolites produced and explain NA degradation pathways and the functional genes involved. The chemistry and the processes involved are explained. From the results, it is suggested that pure cultures of P. putida KT2440 be used against NAs.

  13. Sand control mechanism analysis of metallic wool screen

    Yongquan, H.; Jinzhou, Z.; Zhinjun, W.; Zhaofeng, L. [Southwest Petroleum Institute, China, (China); Lei, Y. [Liaohe petroleum Administration, China, (China)


    A filter prepacked with metallic wool was developed and claimed to have been effectively used on thermal and unconsolidated sand oil wells. Structural features of the filter screen and the factors having a bearing on its sand control function, such as particle characteristics, fluid properties, environmental conditions, and the filtering characteristics of metallic wool, were discussed. Some experimental results have been provided to illustrate desirable characteristics and advantages. According to this evidence, sanding velocity is highest at the beginning, stabilizing gradually. Production pressure drop must be appropriately adjusted to achieve best results with well sanding control. 9 refs., 1 tab., 5 figs.

  14. Trajectories of saltating sand particles behind a porous fence

    Zhang, Ning; Lee, Sang Joon; Chen, Ting-Guo


    Trajectories of aeolian sand particles behind a porous wind fence embedded in a simulated atmospheric boundary layer were visualized experimentally, to investigate the shelter effect of the fence on sand saltation. Two sand samples, one collected from a beach (d = 250 μm) and the other from a desert (d = 100 μm), were tested in comparison with the previous studies of a 'no-fence' case. A wind fence (ε = 38.5%) was installed on a flat sand bed filled with each sand sample. A high-speed photography technique and the particle tracking velocimetry (PTV) method were employed to reconstruct the trajectories of particles saltating behind the fence. The collision processes of these sand particles were analyzed, momentum and kinetic energy transfer between saltating particles and ground surface were also investigated. In the wake region, probability density distributions of the impact velocities agree well with the pattern of no-fence case, and can be explained by a log-normal law. The horizontal component of impact velocity for the beach sand is decreased by about 54%, and about 76% for the desert sand. Vertical restitution coefficients of bouncing particles are smaller than 1.0 due to the presence of the wind fence. The saltating particles lose a large proportion of their energy during the collision process. These results illustrate that the porous wind fence effectively abates the further evolution of saltating sand particles.

  15. Olivine sand from Kawashiri Beach in Kagoshima, Japan

    MATSUI, Tomoaki; マツイ, トモアキ; 松井, 智彰


    The olivine sand from Kawashiri Beach was studied by chemical and X-ray analyses. At least six groups of olivine are mixed in the olivine sand in this region, and they are classified according to the composition of the silicate-melt inclusions in them. The composition of the olivine sand ranges from Fo_70 to Fo_75, and the sum of the Mn_2SiO_4 and Ca_2SiO_4 content is less than 1 (mol %). These crystal chemical data for the olivine sand not only provide basic mineralogical info...

  16. [Influence of perlite sand on the skin in experiment].

    Dracheva, E E; Iatsyna, I V; Lapina, N E; Ianin, V A; Antoshina, L I; Zhadan, I Iu; Krasavina, E K


    In the present work influence of perlite sand has been studied on a skin of Sprague-Dawley male rat (300-350 g). The biopsy of intact rat skin has been used as control. Contact of the perlite sand with animals' skin causes the reaction of an inflammation amplifying with increase of duration of the influence of substance. Therefore, despite an inert chemical compound, long contact with perlite sand in conditions of production can promote development of skin diseases. From the result of this investigation it is concluded that perlite sand causes irritating action on the skin and it is necessary to apply additional protective means to workers contacting to this substance.

  17. Severe sand aspiration: a case report with complete recovery.

    Glinjongol, Chanin; Kiatchaipipat, Surachai; Thepcharoenniran, Somchai


    A 5-year-old boy, previously healthy, was admitted to Ratchaburi Hospital after being buried in a sand pile. He presented with dyspnea and tachypnea. Chest radiograph showed opaque particles in both main and segmental bronchi (sand bronchogram). The first attempt of bronchoscopy was unsatisfactory as a considerable amount of sand particles had migrated further into the distal bronchi. A second bronchoscopy was performed with 0.9% saline lavage. Most of the sand particles were successfully removed. Intravenous steroids and antibiotics were administered for treatment. The patient was discharged uneventfully by the end of the first week of hospitalization.


    Krementz, D; William Daugherty, W


    Screening tests of Sand Mantis candidate materials selected for erosion resistance have been completed. The results of this testing identified that over a relatively short period of operation (<1 hour), measurable erosion will occur in each of the candidate zoom tube materials given equal operating exposure. Additionally, this testing has shown that erosion of the rubber discharge hose directly downstream of the vehicle could be expected to limit the service life of the discharge hose. On the basis of these test results, SRNL recommends the following; {lg_bullet} redesign of critical system components (e.g., zoom tube, discharge hose) should be conducted to improve system characteristics relative to erosion and capitalize on the results of this testing, {lg_bullet} continued efforts to deploy the Sand Mantis should include testing to better define and optimize operating parameters, and gain an understanding of system dynamics, {lg_bullet} discontinue wear testing with the selected materials pending redesign of critical system components (1st recommendation) and inclusion of other candidate materials. The final selection of additional candidate materials should be made following design changes, but might include a Stellite alloy or zirconia.

  19. Microstructural characterization of a Canadian oil sand

    Dinh, Hong Doan; Nauroy, Jean-François; Tang, Anh-Minh; Souhail, Youssef; 10.1139/T2012-072


    The microstructure of oil sand samples extracted at a depth of 75 m from the estuarine Middle McMurray formation (Alberta, Canada) has been investigated by using high resolution 3D X-Ray microtomography ($\\mu$CT) and Cryo Scanning Electron Microscopy (CryoSEM). $\\mu$CT images evidenced some dense areas composed of highly angular grains surrounded by fluids that are separated by larger pores full of gas. 3D Image analysis provided in dense areas porosity values compatible with in-situ log data and macroscopic laboratory determinations, showing that they are representative of intact states. $\\mu$CT hence provided some information on the morphology of the cracks and disturbance created by gas expansion. The CryoSEM technique, in which the sample is freeze fractured within the SEM chamber prior to observation, provided pictures in which the (frozen) bitumen clearly appears between the sand grains. No evidence of the existence of a thin connate water layer between grains and the bitumen, frequently mentioned in th...

  20. Western Gas Sands Project: status report


    Progress of the major government sponsored projects undertaken to increase gas production from low permeability gas sands of the western United States during March 1978 is summarized. The Bartlesville Energy Research Center (BERC) and participating National Laboratories, funded by DOE, are continuing their work in the area of research and development. The emphasis is on the development of new tools and instrumentation systems, rock mechanics, mathematical modeling and data analysis. Field Tests and demonstrations active in the Uinta and Piceance Basins include: Gas Producing Enterprises (GPE) Natural Buttes Unit Wells No. 9, 14, 18, 19, 20, 21 and 22, Mobil Research and Development Corporation, Well No. F-31-13G, and Rio Blanco Natural Gas Company, Well No. 498-4-1. Gas Producing Enterprises Natural Buttes Unit Well No. 9 was fractured on March 27, 1978. The treatment consisted of 554,000 pounds of sand and 349,000 gallons of gel. Mitchell Energy Corporation of Houston, Texas was awarded Department of Energy Contract EF-78-C-08-1547 on March 15, 1978. Field work under this contract is scheduled to begin on June 15, 1978, with the drilling of a new well.

  1. Falling sand tests on various coatings

    Manetti, M.; Zonfrillo, G.; Pratesi, F. [Florence Univ. (Italy). Dipt. di Meccanica e Tecnologie Industriali; Giovannetti, I. [GE Oil and Gas - Nuovo Pilnone, Florence (Italy)


    Abrasive wear is responsible for severe machine parts and in particular of compressor impellers. Methods of increasing service lifetime are based on employment of abrasion resistant materials or more frequently of the creation of hard, wear-resistant surface layers. In this work a bare aluminium alloy and the same alloy with four different coatings have been tested at room temperature, in order to verify their resistance to falling abrasive. Following standard ASTM D968-93, tests have been performed using a precise quantity of sand as abrasive and letting it fall on the sample with a standard apparatus: two different kinds of sand have been used, in order to obtain also information on the influence of composition and Grain size of the abrasive on material resistance. Determinations of hardness, roughness, weight loss, and morphology of the eroded surface have also been carried out. The comparison between the coatings in vestilated has been performed on the basis of the thickness decrease of the samples. (orig.)

  2. Sulfur biogeochemistry of oil sands composite tailings

    Warren, Lesley; Stephenson, Kate [Earth Sciences, McMaster University (Canada)], email:; Penner, Tara [Syncrude Environmental Research (Canada)


    This paper discusses the sulfur biogeochemistry of oil sands composite tailings (CT). The Government of Alberta is accelerating reclamation activities on composite tailings. As a CT pilot reclamation operation, Syncrude is currently constructing the first freshwater fen. Minor unpredicted incidents with H2S gas released from the dewatering process associated with these reclamations have been reported. The objective of this study is to ascertain the connection between microbial activity and H2S generation within CT and to assess the sulfur biogeochemistry of untreated and treated (fen) CT over seasonal and annual timescales. The microbial geochemical interactions taking place are shown using a flow chart. CT is composed of gypsum, sand, clay and organics like naphthenic acids and bitumen. Sulfur and Fe cycling in mining systems and their microbial activities are presented. The chemistry and the processes involved within CT are also given along with the results. It can be said that the diverse Fe and S metabolizing microorganisms confirm the ecology involved in H2S dynamics.

  3. Comparison of buried sand ridges and regressive sand ridges on the outer shelf of the East China Sea

    Wu, Ziyin; Jin, Xianglong; Zhou, Jieqiong; Zhao, Dineng; Shang, Jihong; Li, Shoujun; Cao, Zhenyi; Liang, Yuyang


    Based on multi-beam echo soundings and high-resolution single-channel seismic profiles, linear sand ridges in U14 and U2 on the East China Sea (ECS) shelf are identified and compared in detail. Linear sand ridges in U14 are buried sand ridges, which are 90 m below the seafloor. It is presumed that these buried sand ridges belong to the transgressive systems tract (TST) formed 320-200 ka ago and that their top interface is the maximal flooding surface (MFS). Linear sand ridges in U2 are regressive sand ridges. It is presumed that these buried sand ridges belong to the TST of the last glacial maximum (LGM) and that their top interface is the MFS of the LGM. Four sub-stage sand ridges of U2 are discerned from the high-resolution single-channel seismic profile and four strikes of regressive sand ridges are distinguished from the submarine topographic map based on the multi-beam echo soundings. These multi-stage and multi-strike linear sand ridges are the response of, and evidence for, the evolution of submarine topography with respect to sea-level fluctuations since the LGM. Although the difference in the age of formation between U14 and U2 is 200 ka and their sequences are 90 m apart, the general strikes of the sand ridges are similar. This indicates that the basic configuration of tidal waves on the ECS shelf has been stable for the last 200 ka. A basic evolutionary model of the strata of the ECS shelf is proposed, in which sea-level change is the controlling factor. During the sea-level change of about 100 ka, five to six strata are developed and the sand ridges develop in the TST. A similar story of the evolution of paleo-topography on the ECS shelf has been repeated during the last 300 ka.

  4. Adaptation to life in aeolian sand: how the sandfish lizard, Scincus scincus, prevents sand particles from entering its lungs

    Stadler, Anna T.; Vihar, Boštjan; Günther, Mathias; Huemer, Michaela; Riedl, Martin; Shamiyeh, Stephanie; Mayrhofer, Bernhard; Böhme, Wolfgang; Baumgartner, Werner


    ABSTRACT The sandfish lizard, Scincus scincus (Squamata: Scincidae), spends nearly its whole life in aeolian sand and only comes to the surface for foraging, defecating and mating. It is not yet understood how the animal can respire without sand particles entering its respiratory organs when buried under thick layers of sand. In this work, we integrated biological studies, computational calculations and physical experiments to understand this phenomenon. We present a 3D model of the upper res...

  5. Faecal indicator bacteria enumeration in beach sand: A comparison study of extraction methods in medium to coarse sands

    Boehm, A.B.; Griffith, J.; McGee, C.; Edge, T.A.; Solo-Gabriele, H. M.; Whitman, R.; Cao, Y.; Getrich, M.; Jay, J.A.; Ferguson, D.; Goodwin, K.D.; Lee, C.M.; Madison, M.; Weisberg, S.B.


    Aims: The absence of standardized methods for quantifying faecal indicator bacteria (FIB) in sand hinders comparison of results across studies. The purpose of the study was to compare methods for extraction of faecal bacteria from sands and recommend a standardized extraction technique. Methods and Results: Twenty-two methods of extracting enterococci and Escherichia coli from sand were evaluated, including multiple permutations of hand shaking, mechanical shaking, blending, sonication, number of rinses, settling time, eluant-to-sand ratio, eluant composition, prefiltration and type of decantation. Tests were performed on sands from California, Florida and Lake Michigan. Most extraction parameters did not significantly affect bacterial enumeration. anova revealed significant effects of eluant composition and blending; with both sodium metaphosphate buffer and blending producing reduced counts. Conclusions: The simplest extraction method that produced the highest FIB recoveries consisted of 2 min of hand shaking in phosphate-buffered saline or deionized water, a 30-s settling time, one-rinse step and a 10 : 1 eluant volume to sand weight ratio. This result was consistent across the sand compositions tested in this study but could vary for other sand types. Significance and Impact of the Study: Method standardization will improve the understanding of how sands affect surface water quality. ?? 2009 The Society for Applied Microbiology.

  6. Distribution of sand dunes and sand shifts along the southern fringe of the Mu Us Desert since the Ming Dynasty


    This article takes the two segments of the Ming Great Walls, Dabian and Erbian, and their associated barracks and forts as geographical references. Based on a detailed scrutiny of historical records of the Ming and Qing dynasties, and on field surveys, the southern boundaries of the sand dunes and sand shifts of the Mu Us Desert in the Ming and Qing dynasties are carefully reconstructed. A comparison of the southern boundaries of the sand dunes and sand shifts of the Mu Us Desert in Ming and Qing with the modern boundary revealed in remote sensing imagery clearly shows that the southern boundary of dunes and shifts in the Mu us Desert has expanded only in a few areas and on a small scale. In the area to the south of Changle Fort, along the direction of annually prevailing winds, sand drifts have penetrated through the Jialu River valley into the loess region and have formed a sand strip of 32 km long and 3 km wide. To the east of Qingping Fort, sand drifts penetrated toward the eastern loess region through the Luhe River valley and have formed another sand strip of 8 km long and 2 km wide. Generally speaking, though the intensity of human activity has been increasing in this area since the Ming Dynasty, the Mu Us Desert has not significantly expanded toward the southeast or southwest. The sand-loess boundary in the southern fringe of the Mu Us Desert has been almost unchanged since the Ming Dynasty.

  7. Properties of Desert Sand and CMAS Glass

    Bansal, Narottam P.; Choi, Sung R.


    As-received desert sand from a Middle East country has been characterized for its phase composition and thermal stability. X-ray diffraction analysis showed the presence of quartz (SiO2), calcite (CaCO3), gypsum (CaSO4.2H2O), and NaAlSi3O8 phases in as-received desert sand and showed weight loss of approx. 35 percent due to decomposition of CaCO3 and CaSO4.2H2O when heated to 1400 C. A batch of as-received desert sand was melted into calcium magnesium aluminosilicate (CMAS) glass at approx. 1500 C. From inductively coupled plasma-atomic emission spectrometry, chemical composition of the CMAS glass was analyzed to be 27.8CaO-4MgO-5Al2O3-61.6SiO2-0.6Fe2O3-1K2O (mole percent). Various physical, thermal and mechanical properties of the glass have been evaluated. Bulk density of CMAS glass was 2.69 g/cc, Young's modulus 92 GPa, Shear modulus 36 GPa, Poisson's ratio 0.28, dilatometric glass transition temperature (T (sub g)) 706 C, softening point (T (sub d)) 764 C, Vickers microhardness 6.3 +/- 0.4 GPa, indentation fracture toughness 0.75 +/- 0.15 MPa.m (sup 1/2), and coefficient of thermal expansion (CTE) 9.8 x 10 (exp -6)/degC in the temperature range 25 to 700 C. Temperature dependence of viscosity has also been estimated from various reference points of the CMAS glass using the Vogel-Fulcher-Tamman (VFT) equation. The glass remained amorphous after heat treating at 850 C for 10 hr but crystallized into CaSiO3 and Ca-Mg-Al silicate phases at 900 C or higher temperatures. Crystallization kinetics of the CMAS glass has also been investigated by differential thermal analysis (DTA). Activation energies for the crystallization of two different phases in the glass were calculated to be 403 and 483 kJ/mol, respectively.

  8. Brian Friel’s Short Stories and Play Revisited: Orientating “The Visitation,” “Foundry House,” and Aristocrats in their Historical and Audience Contexts

    Chu He


    Full Text Available By juxtaposing Friel’s pieces “The Visitation,” “Foundry House,” and Aristocrats for a genealogy study, I will argue that their ‘nearly identical’ theme actually ramifies in different contexts: “The Visitation” and “Foundry House” respectively capture the reactions from both sides of the Atlantic to John Fitzgerald Kennedy’s winning the American presidential election in 1961 and portray how such an unprecedented victory of a Catholic Irish immigrant shapes the identity formation among the Irish people as well as the Irish American community, while Aristocrats is not a direct response to an outside event but an overdue inward look, a close examination of the domestic situation in the 1970s Republic. In this way, Friel’s three works outline the trajectory of an Irish identity pursuit ranging from external affiliation to internal reconstruction.

  9. Impact to groundwater resources by landfill foundry industries waste in Tandil, Buenos Aires, Argentina. A preliminary study; Impacto al recurso hidrico subterraneo por vertedero de residuos de industrias de fundicion en Tandil, Buenos Aires, Argentina. Un estudio preliminar

    Miguel, R. E.; Ruiz de Galarreta, V. A.; Banda Noriega, R. B.


    In Tandil city, in Buenos Aires province, Argentina, the foundry industry is one of the most important production lines. The waste generated by these industries has historically been disposed as fill material in pit quarries and brick works of the likelihood that some of his constituents leach contacting the underground water resources. The aim of this paper is to present the preliminaries results hydrochemical and hydrodynamic study conducted in a landfill of waste foundry industries. The work is around developing a disposal site with the measurement of groundwater levels and taking water samples along an annual hydrological cycle (November 2007 - November 2008). The hydrodynamic analysis shows that the groundwater flow is from the west from a rocky area where high variance across the study area. Hydrochemistry in relation to concentrations of nitrate and electrical conductivity vary significantly upstream and downstream of the landfill. (Author) 9 refs.

  10. Pathogen removal using saturated sand colums supplemented with hydrochar

    Chung, J.W.


    This PhD study has evaluated hydrochars derived from biowastes as adsorbents for pathogen removal in water treatment. Pathogen removal experiments were conducted by carrying out breakthrough analysis using a simple sand filtration set-up. Glass columns packed by 10 cm sand bed supplemented with mino

  11. Sand transport processes in the surf and swash zones

    Zanden, van der Joep


    Long-term predictions of beach morphology using numerical models contribute to cost-effective coastal protection strategies. The physics of sand transport in the wave breaking region and the swash zone are not fully understood, leading to poor predictive capability of existing sand transport models

  12. Acetylcholinesterase mutations and organophosphate resistance in sand flies and mosquitoes

    The sand fly, Phlebotomus papatasi (Scopoli) is a major vector of Leishamnia major, the principle causative agent of human cutaneous leishmaniasis in the Middle East, southern Europe, northern Africa, and Southern Asia. Sand fly bites and leishmaniasis significantly impacted U.S. military operations...

  13. The extraction of bitumen from western tar sands

    Oblad, A.G.; Bunger, J.W.; Deo, M.D.; Hanson, F.V.; Miller, J.D.; Seader, J.D.


    Topics discussed include: characterization of bitumen impregnated sandstone, water based tar sand separation technology, electrophoretic characterization of bitumen and fine mineral particles, bitumen and tar sand slurry viscosity, the hot water digestion-flotation process, electric field use on breaking water-in-oil emulsions, upgrading of bitumens and bitumen-derived liquids, solvent extraction.

  14. The extraction of bitumen from western tar sands. Annual report

    Oblad, A.G.; Bunger, J.W.; Deo, M.D.; Hanson, F.V.; Miller, J.D.; Seader, J.D.


    Topics discussed include: characterization of bitumen impregnated sandstone, water based tar sand separation technology, electrophoretic characterization of bitumen and fine mineral particles, bitumen and tar sand slurry viscosity, the hot water digestion-flotation process, electric field use on breaking water-in-oil emulsions, upgrading of bitumens and bitumen-derived liquids, solvent extraction.

  15. Stress Wave Propagation in Unsaturated Sands. Volume 1. Centrifuge Modeling


    122 xii LIST OF TABLES 2.1 Soil properties from explosive testing in sand by Drake and Little (1983...Ottawa, Illinois (ASTM C190). A summary of the physical properties of both Tyndall and Ottawa sands is given in Tablas 3.3a and 3.3b. Grain size

  16. Sand transport in oscillatory sheet-flow; a literature review

    Janssen, C.M.


    This literature review is part of the ongoing research on sand transport in oscillatory sheet-flow, as taking place at the coast during storms. Because sheet-flow corresponds to conditions of high shear stress, large amounts of sand are transported. Therefore it is an important part of the total san

  17. Fine sand in motion: the influence of interstitial air

    Homan, T.A.M.


    Sand is a granular material, and therefore it consists of individual grains arranged in a packing. The pores in-between the grains are usually filled with a fluid, in this case air. Now, is this interstitial air able to influence the behavior of the sand bed as a whole? When a ball impacts on fine,

  18. Modeling sheet-flow sand transport under progressive surface waves

    Kranenburg, W.M.


    In the near-shore zone, energetic sea waves generate sheet-flow sand transport. In present day coastal models, wave-induced sheet-flow sand transport rates are usually predicted with semi-empirical transport formulas, based on extensive research on this phenomenon in oscillatory flow tunnels. Howeve

  19. Compensation Grouting in Sand: Experiments, Field Experiences and Mechanisms

    Bezuijen, A.


    This thesis reports on experimental research on compensation grouting in sand. It is investigated in model tests, how the shape of the grout bodies made during injection depends on the grout properties, the density of the sand and the way the tubes are installed. The shape of the grout body affects

  20. The stable stiffness triangle - drained sand during deformation cycles

    Sabaliauskas, Tomas; Ibsen, Lars Bo


    Cyclic, drained sand stiffness was observed using the Danish triaxial appa- ratus. New, deformation dependant soil property (the stable stiffness triangle) was detected. Using the the stable stiffness triangle, secant stiffness of drained sand was plausible to predict (and control) even during ir...

  1. Efficient modelling of sand wave behaviour [Powerpoint Presentation

    Berg, van den Joris; Damme, van Ruud


    Sand waves form a pattern of more or less parallel ridges. The wave length is about 300 meters and the height up to 10 meters, which is a considerable amount of the total water depth. Sand waves migrate with speeds of about 10 meters per year. Information on their behaviour is valuable: the larger p


    V. S. Doroshenko


    Full Text Available A method for optimizing the composition of the grain loose sand mixtures by placing the binder particles into the pores of the frame sand compaction of these mixtures. An example of calculation of grain composition of such a mixture.

  3. Test Setup for Axially Loaded Piles in Sand

    Thomassen, Kristina

    The test setup for testing axially static and cyclic loaded piles in sand is described in the following. The purpose for the tests is to examine the tensile capacity of axially loaded piles in dense fully saturated sand. The pile dimensions are chosen to resemble full scale dimension of piles used...... in offshore pile foundations today....

  4. Microwaves energy in curing process of water glass molding sands

    Granat K.


    Full Text Available This work presents the results of investigation of microwave heating on hardening process of water glass molding sands. Essential influence of this heating process on basic properties such as: compression, bending and tensile strength as well as permeability and abrasion resistance has been found. It has been proved, that all investigated sorts of sodium water glass with a module between 2.0 and 3.3 can be used as a binder of molding sands in microwave curing process. It has been found during analysis of research results of sands with 2.5 % water glass addition that they are practically the same as in case of identical molding sands dried for 120 minutes at the temperature of 110°C, used for comparative purposes. Application of microwave curing of molding sands with water glass, however, guarantees reduction of hardening time (from 120 to 4 minutes as well as significant reduction of energy consumption. Attempts of two stage hardening of the investigated water glass molding sands have also been carried out, that is after an initial hardening during a classical CO2 process (identical sands have also been tested for comparison after CO2 blowing process and additional microwave heating. It has been found that application of this kind of treatment for curing sands with 2.5 % sodium water glass content and module from 2.0 up to 3.3 results in the improvement of properties in comparison to classical CO2 process.

  5. SAND: Automated VLBI imaging and analyzing pipeline

    Zhang, Ming


    The Search And Non-Destroy (SAND) is a VLBI data reduction pipeline composed of a set of Python programs based on the AIPS interface provided by ObitTalk. It is designed for the massive data reduction of multi-epoch VLBI monitoring research. It can automatically investigate calibrated visibility data, search all the radio emissions above a given noise floor and do the model fitting either on the CLEANed image or directly on the uv data. It then digests the model-fitting results, intelligently identifies the multi-epoch jet component correspondence, and recognizes the linear or non-linear proper motion patterns. The outputs including CLEANed image catalogue with polarization maps, animation cube, proper motion fitting and core light curves. For uncalibrated data, a user can easily add inline modules to do the calibration and self-calibration in a batch for a specific array.

  6. The state of oil sands wetland reclamation

    Foote, L. [Alberta Univ., Edmonton, AB (Canada)


    The state of oil sand and wetlands reclamation was the subject of this presentation. Wildlife habitat and response, plant community and production, and microbial biology were examples of research areas surrounding this body of knowledge. Hydrological research and landscape ecology were discussed along with peatlands and marshes such as the Corvette and the Kia. A few examples of what has been learned in the area of wetlands reclamation was presented. Other topics were also discussed, such as timeframes, pragmatic policy approaches, reclamation costs, research needs and some ideas on maturing the field. It was concluded that environmental conditions change with time and area because of time, chemistry, physics, stoichiometry, as well as biotic mediation and facilitation. figs.

  7. Direct Production of Silicones From Sand

    Larry N. Lewis; F.J. Schattenmann: J.P. Lemmon


    Silicon, in the form of silica and silicates, is the second most abundant element in the earth's crust. However the synthesis of silicones (scheme 1) and almost all organosilicon chemistry is only accessible through elemental silicon. Silicon dioxide (sand or quartz) is converted to chemical-grade elemental silicon in an energy intensive reduction process, a result of the exceptional thermodynamic stability of silica. Then, the silicon is reacted with methyl chloride to give a mixture of methylchlorosilanes catalyzed by cooper containing a variety of tract metals such as tin, zinc etc. The so-called direct process was first discovered at GE in 1940. The methylchlorosilanes are distilled to purify and separate the major reaction components, the most important of which is dimethyldichlorosilane. Polymerization of dimethyldichlorosilane by controlled hydrolysis results in the formation of silicone polymers. Worldwide, the silicones industry produces about 1.3 billion pounds of the basic silicon polymer, polydimethylsiloxane.

  8. Effects of oil sands sediments on fish

    Parrott, J.; Colavecchia, M.; Hewitt, L.; Sherry, J.; Headley, J. [Environment Canada, Ottawa, ON (Canada); Turcotte, D.; Liber, K. [Saskatchewan Univ., Regina, SK (Canada)


    This paper described a collaborative project organized by Natural Resources Canada (NRCan) Panel of Energy Research and Development (PERD) with researchers from Environment Canada and the University of Saskatchewan. The 4-year study was conducted to assess the toxicity of oil sands sediments and river waters, and reclamation ponds and sediments on laboratory-raised fish. Three sediments from rivers were evaluated for their potential to cause adverse impacts on fathead minnow eggs and larvae for a period of 18 days. The study monitored hatching, larval survival, development, and growth. Naphthenic acids (NA), polycyclic aromatic hydrocarbons (PAHs) and metals were measured in the sediments to determine if the compounds can be correlated with observed toxicity. The study will also assess walleye eggs exposed to sediments, and in situ fish exposures. Toxicity identification and evaluation (TIE) studies will be conducted to isolate the fractions that may affect fish development and growth.

  9. Transport velocities of coal and sand particles

    Adanez, J. (Inst. de Carboquimica, Zaragoza (Spain)); Diego, L.F. de (Inst. de Carboquimica, Zaragoza (Spain)); Gayan, P. (Inst. de Carboquimica, Zaragoza (Spain))


    Transport velocities of narrow cut sizes of coarse particles of sand and coal were determined at room temperature and atmospheric pressure. These velocities were obtained by four different methods previously utilized by other authors with fine particles. The four methods tested gave good predictions of the transport velocities. The method based on the measurement of the time required for all the solids to leave the bed without feeding in any fresh solid is specially interesting because of its rapidity and simplicity. The determined transport velocities were strongly dependent on the solid particle size and density. The experimental values were fitted to an equation which fitted both the experimental results obtained in this work and other published results obtained with fine particles. (orig.)

  10. Recycling of petroleum-contaminated sand.

    Taha, R; Ba-Omar, M; Pillay, A E; Roos, G; al-Hamdi, A


    The environmental impact of using petroleum-contaminated sand (PCS) as a substitute in asphalt paving mixtures was examined. An appreciable component of PCS is oily sludge, which is found as the dregs in oil storage tanks and is also produced as a result of oil spills on clean sand. The current method for the disposal of oily sludge is land farming. However, this method has not been successful as an oil content of tests and environmental studies were conducted to establish the integrity of the materials containing the recycled sludge. These included physical and chemical characterization of the sludge itself, and an assessment of the mechanical properties of materials containing 0%, 5%, 22% and 50% oily sludge. The blended mixtures were subjected to special tests, such as Marshall testing and the determination of stability and flow properties. The experimental results indicated that mixtures containing up to 22% oily sludge could meet the necessary criteria for a specific asphalt concrete wearing course or bituminous base course. To maximize the assay from the recycled material, the environmental assessment was restricted to the 50% oily sludge mixture. Leachates associated with this particular mixture were assayed for total organic residue and certain hazardous metal contaminants. The results revealed that the organics were negligible, and the concentrations of the metals were not significant. Thus, no adverse environmental impact should be anticipated from the use of the recycled product. Our research showed that the disposal of oily sludge in asphalt paving mixtures could possibly yield considerable savings per tonne of asphalt concrete, and concurrently minimize any direct impact on the environment.

  11. Optimization of Blended Mortars Using Steel Slag Sand


    A new kind of mortar made of ground granulated blast-furnace slag (GGBFS), gypsum,clinker and steel slag sand (<4.75 mm) was developed. The ratio of steel slag sand to GGBFS was 1:1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development.Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined.The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.

  12. Compressive Strength of Compacted Clay-Sand Mixes

    Faseel Suleman Khan


    Full Text Available The use of sand to improve the strength of natural clays provides a viable alternative for civil infrastructure construction involving earthwork. The main objective of this note was to investigate the compressive strength of compacted clay-sand mixes. A natural clay of high plasticity was mixed with 20% and 40% sand (SP and their compaction and strength properties were determined. Results indicated that the investigated materials exhibited a brittle behaviour on the dry side of optimum and a ductile behaviour on the wet side of optimum. For each material, the compressive strength increased with an increase in density following a power law function. Conversely, the compressive strength increased with decreasing water content of the material following a similar function. Finally, the compressive strength decreased with an increase in sand content because of increased material heterogeneity and loss of sand grains from the sides during shearing.

  13. A New Type of Exposed Oil Sand Mine


    With several means of analysis, the unique organic compound component and distribution of exposed oil sand existing in Qinghai, north-west China, is revealed. Qinghhai oil sand has great content of light components with high saturated hydrocarbon content up to approximately 50%, while its heavy components of colloid and asphaltene is rather low (<38%); straight-chain alkane has a regular distribution concentrating mainly around C28; it has a very high atom ratio of H/C. The physical parameters of the oil sand mine are within the range of common heavy oils. Such chemical composition and distribution obviously differs from that of other known exposed oil sand mines. This particular property of the oil sand is formed due to the unique geographical and geological environment. Therefore, it is intended to exploit the mine with a new combined method, i.e., first drill horizontal wells and then opencut.

  14. The effects of psammophilous plants on sand dune dynamics

    Bel, Golan


    Psammophilous plants are special plants that flourish in sand moving environments. There are two main mechanisms by which the wind affects these plants: (i) sand drift exposes roots and covers branches--the exposed roots turn into new plants and the covered branches turn into new roots; both mechanisms result in an enhanced growth rate of the psammophilous plant cover of the dunes; (ii) strong winds, often associated with sand movement, tear branches and seed them in nearby locations, resulting in new plants and an enhanced growth rate of the psammophilous plant cover of the dunes. Despite their important role in dune dynamics, to our knowledge, psammophilous plants have never been incorporated into mathematical models of sand dunes. Here, we attempt to model the effects of these plants on sand dune dynamics. We construct a set of three ordinary differential equations for the fractions of surface cover of regular vegetation, biogenic soil crust and psammophilous plants. The latter reach their optimal growth u...

  15. Sedimentation process of saturated sand under impact loading

    ZHANG; Junfeng; MENG; Xiangyue


    The initial small inhomogeneity of saturated sand could be amplified during the sedimentation process after liquefaction, and cracks could be observed in the sand column. Layers of fine sand could also be found at the exact place where cracks developed and disappeared. The phenomena and the whole process were experimentally shown by X-rays images. To account for the phenomena, a linearized stability analysis of the sedimentation of saturated sand was conducted; however, it did not produce a satisfactory result. A three-phase flow model describing the transportation of fine sand is presented in this paper. It is shown that such a kind of erosion/deposition model was qualitatively in good agreement with the experimental observation.

  16. Development competence of an iron/steel foundry in the field of tension between material selection and production technology for engine components; Entwicklungskompetenz einer Eisen-/Stahlgiesserei im Spannungsfeld von Werkstoffauswahl und Fertigungstechnologie fuer Motorenbauteile

    Weber, R. [Eisenwerk Bruehl GmbH, Bruehl (Germany)


    If we had to summarize all aspects of the combustion engine subject, engine development is - from the viewpoint of an iron and steel foundry specialist - mainly controlled by environmental protection (CO{sub 2}) and saving energy (raw material shortage). We will always consider today's development targets, which are based on fuel reduction and power increase. To focus on development today means to focus on emission sources, on exhaust treatment and on a medium term change to alternative driving systems. Implementing these targets will always be in the focus and solutions will have to be found in the automotive industry on a continuous basis. Some of the initial phases are directly linked to the foundry and their production technology and casting material. Being foundry specialists we have to adjust our efforts for new strategies to these requirements. ERW group together with Eisenwerk Bruehl GmbH and Eisenwerk Hasenclever are going to show their methodology with the help of three examples for developing material- / production technology in CGI with vermicular-type graphite, ADI - austempered ductile iron and cast steel. (orig.)

  17. Climatology of yellow sand (Asian sand, Asian dust or Kosa)in East Asia

    Masatoshi; Yoshino


    In order to study climatology of yellow sand (Asian sand, Asian dust or Kosa) in EastAsia, secular fluctuation in China, Korea and Japan in the recent 30 years was presented. Thenumber of days with sand-dust storm at five stations in China-Hotan, Zhangye, Minqin, Jurhand Beijing, decreases a lot at the former three stations, but changed little at the latter two stations.Suggesting that the recent global warming is more evident in Xinjiang and Gansu, where the fre-quency of cold air invasions from the higher latitudes is decreasing. But, the eastern parts ofMongolia, inner Mongolia, and North China encounter stronger cyclones in early spring as a resultof global warming. These cyclones bring cold air from higher latitudes, causing severe duststorms. Secular variation in the annual days with sand-dust storms in China and Kosa days in Ko-rea and Japan show a parallel change with higher frequency from 1975 to 1985. This may be re-lated to the higher frequency of La Nina years. However, different tendency was shown in theperiod from 1986 to 1996. Since 1996 or 1997, a sharp increase is clear, which may be caused bythe developed cyclones in East Asia as well as human activities, and stronger land degradationunder La Nina conditions. Anomalies of the total number of stations with Kosa days were dis-cussed in accordance with some synoptic meteorological conditions such as the differences be-tween Siberian anticyclone and Aleutian cyclone center at 500 hPa level during the previous winter.

  18. Microbes in Beach Sands: Integrating Environment, Ecology and Public Health.

    Whitman, Richard; Harwood, Valerie J; Edge, Thomas A; Nevers, Meredith; Byappanahalli, Muruleedhara; Vijayavel, Kannappan; Brandão, João; Sadowsky, Michael J; Alm, Elizabeth Wheeler; Crowe, Allan; Ferguson, Donna; Ge, Zhongfu; Halliday, Elizabeth; Kinzelman, Julie; Kleinheinz, Greg; Przybyla-Kelly, Kasia; Staley, Christopher; Staley, Zachery; Solo-Gabriele, Helena M


    Beach sand is a habitat that supports many microbes, including viruses, bacteria, fungi and protozoa (micropsammon). The apparently inhospitable conditions of beach sand environments belie the thriving communities found there. Physical factors, such as water availability and protection from insolation; biological factors, such as competition, predation, and biofilm formation; and nutrient availability all contribute to the characteristics of the micropsammon. Sand microbial communities include autochthonous species/phylotypes indigenous to the environment. Allochthonous microbes, including fecal indicator bacteria (FIB) and waterborne pathogens, are deposited via waves, runoff, air, or animals. The fate of these microbes ranges from death, to transient persistence and/or replication, to establishment of thriving populations (naturalization) and integration in the autochthonous community. Transport of the micropsammon within the habitat occurs both horizontally across the beach, and vertically from the sand surface and ground water table, as well as at various scales including interstitial flow within sand pores, sediment transport for particle-associated microbes, and the large-scale processes of wave action and terrestrial runoff. The concept of beach sand as a microbial habitat and reservoir of FIB and pathogens has begun to influence our thinking about human health effects associated with sand exposure and recreational water use. A variety of pathogens have been reported from beach sands, and recent epidemiology studies have found some evidence of health risks associated with sand exposure. Persistent or replicating populations of FIB and enteric pathogens have consequences for watershed/beach management strategies and regulatory standards for safe beaches. This review summarizes our understanding of the community structure, ecology, fate, transport, and public health implications of microbes in beach sand. It concludes with recommendations for future work in

  19. Experimental analysis of sand particles' lift-off and incident velocities in wind-blown sand flux

    Li Xie; Zhibao Dong; Xiaojing Zheng


    The probability distributions of sand particles' lift-off and incident velocities in a wind-blown sand flux play very important roles in the simulation of the wind-blown sand movement. In this paper, the vertical and the horizontal speeds of sand particles located at 1.0 mm above a sand-bed in a wind-blown sand flux are observed with the aid of Phase Doppler Anemometry (PDA) in a wind tunnel. Based on the experimental data, the probability distributions of not only the vertical lift-off speed but also the lift-off velocity as well as its horizontal component and the incident velocity as well as its vertical and horizontal components can be obtained by the equal distance histogram method. It is found, according to the results of the χ2-test for these probability distributions, that the probability density functions (pdf's) of the sand particles' lift-off and incident velocities as well as their vertical components are described by the Gamma density function with different peak values and shapes and the downwind incident and lift-off horizontal speeds, respectively, can be described by the lognormal and the Gamma density functions. These pdf's depend on not only the sand particle diameter but also the wind speed.

  20. A simple morphodynamic model for sand banks and large-scale sand pits subject to asymetrical tides

    Roos, P.C.; Hulscher, S.J.M.H.; Peters, B.G.T.M.; Nemeth, A.A.; Ikeda, S.


    We extend existing knowledge on theoretical growth characteristics of tidal sand banks by including asymmetrical tides with an M0, M2 and M4-constituent, thus allowing for migration. Furthermore, in the context of the continuously increasing demand on the Dutch sand market, we show that creating a l

  1. 基于Cloud Foundry的PaaS云平台的设计与实现%Design and implementation for building PaaS based on Cloud Foundry

    姜文周; 马明丽; 李先毅


    随着网络和云计算的快速发展,出现了越来越多的网络资源,对网络资源的共享、管理以及按需分配是云计算的一个重要的研究方向。 PaaS 平台即服务是云计算的一个重要服务类型,无论是对学校研究还是企业应用都有着很大的吸引力。利用 PaaS 平台,可以降低项目开发的成本和周期,还可以提高项目对外提供服务的质量。针对现有的公共 PaaS 平台不适合大连理工大学做研究以及使用的状况,设计并实现了一套基于 Cloud Foundry 的PaaS平台。实践表明,本平台不仅有效地利用了资源,还使得部署其上的云应用更有弹性。%With the rapid development of Internet and Cloud computing , there are more and more network resources . Sharing , management and on-demand allocation of network resources are particularly important in Cloud computing . Platform as a Service ( PaaS ) is one of the key services in Cloud computing . PaaS is very attractive for schools , research institutions and enterprises which need reducing IT costs , improving computing platform sharing and meeting license constraints . Take advantages of the Platform as a Service , developers can efficiently deploy their applications on this platform instead of having to re-build their own environment . In view of the existing public PaaS platform is not suitable for the university to do research and to use , we designed and implemented a private cloud platform ( CFP ) based on open source projects cloud foundry . Experiments show that CFP not only effectively use the resources , but also make the cloud application more elastic .

  2. Automação industrial e sistemas informatizados de gestão da produção em fundições de mercado Industrial automation and computerized production management systems in make-to-order foundries

    Flavio Cesar F. Fernandes


    Full Text Available Fundição é um processo de fabricação que vem crescendo em importância. O principal objetivo deste artigo é analisar, em termos de automação e sistemas informatizados de gestão da produção (SIGP, as fundições de mercado (fundições que produzem sob encomenda um grande número de pedidos vindos, em geral, de um grande número de clientes no interior do Estado de São Paulo pertencentes aos 5 principais pólos (Piracicaba, Indaiatuba, Limeira, São Carlos e Itu com 10 a 250 trabalhadores. Das 61 empresas do interior de São Paulo, 35 situam-se nesses 5 pólos (ou em suas imediações; entrevistamos pessoalmente os diretores industriais e visitamos o chão de fábrica de 30 fundições dentre essas 35. Analisamos quase 200 tabelas de freqüência e de contingência e extraímos várias conclusões, por exemplo: (i entre os três principais problemas e necessidades relativos à produção, dois deles estão diretamente relacionados com a automação industrial e com os SIGP; (ii são coincidentes os interesses em automação e SIGP.Foundry is a manufacturing process with a growing importance. The main objective of this paper is to analyze, in terms of automation and of computerized production management systems (CPMS, the make-to-order foundry in the interior of the state of São Paulo belonging to 5 main foundry industrial districts (Piracicaba, Indaiatuba, Limeira, São Carlos and Itu with 10 to 250 workers. From the 61 enterprises in the interior of São Paulo State, 35 are situated in these 5 industrial districts (or in their neighborhood; we interviewed personally the industrial executive officer and visited the shop-floor of 30 among this 35 foundries. We have analyzed almost 200 frequency and contingency tables and draw several conclusions, for example: (i among the three main problems and necessities related with production, two of them are directly related with automation and CPMS; (ii automation and CPMS generate coincident

  3. Sediment Analysis Network for Decision Support (SANDS)

    Hardin, D. M.; Keiser, K.; Graves, S. J.; Conover, H.; Ebersole, S.


    Since the year 2000, Eastern Louisiana, coastal Mississippi, Alabama, and the western Florida panhandle have been affected by 28 tropical storms, seven of which were hurricanes. These tropical cyclones have significantly altered normal coastal processes and characteristics in the Gulf region through sediment disturbance. Although tides, seasonality, and agricultural development influence suspended sediment and sediment deposition over periods of time, tropical storm activity has the capability of moving the largest sediment loads in the shortest periods of time for coastal areas. The importance of sediments upon water quality, coastal erosion, habitats and nutrients has made their study and monitoring vital to decision makers in the region. Currently agencies such as United States Army Corps of Engineers (USACE), NASA, and Geological Survey of Alabama (GSA) are employing a variety of in-situ and airborne based measurements to assess and monitor sediment loading and deposition. These methods provide highly accurate information but are limited in geographic range, are not continuous over a region and, in the case of airborne LIDAR are expensive and do not recur on a regular basis. Multi-temporal and multi-spectral satellite imagery that shows tropical-storm-induced suspended sediment and storm-surge sediment deposits can provide decision makers with immediate and long-term information about the impacts of tropical storms and hurricanes. It can also be valuable for those conducting research and for projects related to coastal issues such as recovery, planning, management, and mitigation. The recently awarded Sediment Analysis Network for Decision Support will generate decision support products using NASA satellite observations from MODIS, Landsat and SeaWiFS instruments to support resource management, planning, and decision making activities in the Gulf of Mexico. Specifically, SANDS will generate decision support products that address the impacts of tropical storms

  4. Estimation of sand liquefaction based on support vector machines

    苏永华; 马宁; 胡检; 杨小礼


    The origin and influence factors of sand liquefaction were analyzed, and the relation between liquefaction and its influence factors was founded. A model based on support vector machines (SVM) was established whose input parameters were selected as following influence factors of sand liquefaction: magnitude (M), the value of SPT, effective pressure of superstratum, the content of clay and the average of grain diameter. Sand was divided into two classes: liquefaction and non-liquefaction, and the class label was treated as output parameter of the model. Then the model was used to estimate sand samples, 20 support vectors and 17 borderline support vectors were gotten, then the parameters were optimized, 14 support vectors and 6 borderline support vectors were gotten, and the prediction precision reaches 100%. In order to verify the generalization of the SVM method, two other practical samples’ data from two cities, Tangshan of Hebei province and Sanshui of Guangdong province, were dealt with by another more intricate model for polytomies, which also considered some influence factors of sand liquefaction as the input parameters and divided sand into four liquefaction grades: serious liquefaction, medium liquefaction, slight liquefaction and non-liquefaction as the output parameters. The simulation results show that the latter model has a very high precision, and using SVM model to estimate sand liquefaction is completely feasible.

  5. Frozen lump generation of oil sands : climatic challenges and solutions

    Cyr, D.J.; Tannant, D.D.; Sego, D.C. [Alberta Univ., Edmonton, AB (Canada). School of Mining and Petroleum Engineering]|[Alberta Univ., Edmonton, AB (Canada). Dept. of Civil and Environmental Engineering; Del Valle, V. [Syncrude Canada Ltd., Edmonton, AB (Canada)


    A study was conducted to quantify the significance of frozen lumps on oil sand production at the North Mine in the Fort McMurray area. A model was also developed to predict frost depth in an actively mined bench. Proactive and reactive mitigative measures were presented to reduce or eliminate the challenges posed by frost penetration. Climate has a strong influence on the properties of Athabasca oil sands and the ease or difficulty with which they are excavated. Frost enters into the exposed oil sand surface during the winter, thereby freezing the in situ water. Large frozen lumps are created when shovels excavate the benches. These lumps are sent to a lump dump where increased costs are incurred due to rehandling, or they are sent to the primary crushers where they can cause significant downtimes by jamming the crusher. Data from two consecutive winters in Syncrude Canada's North Mine indicates a high correlation between climate and the generation of frozen oil sand lumps. Temperature, ground cover, traffic, bench exposure time, oil sand grade and moisture content all contribute to this problem. A one-dimensional frost penetration model was developed to predict the depth of frost expected in oil sands and the corresponding likelihood of frozen oil sands lumps. The proactive and reactive measures that can be taken to mitigate the challenge of frozen lump generation include artificial snow, shallow ponds, blasting and ripping. 8 refs., 2 tabs., 5 figs.

  6. Investigations on Several Mechanical Problems in Windblown Sand Movement

    Zheng Xiaojing


    It is very necessary for the investigation on mechanism of windblown sand movement to understand and find out effective measures of preventing and reducing danger of windblown sands, which also deals with some general characters and hot spots in the scientific forelands, such as multi-scale problems, interactions among multi-physical-fields, randomness and nonlinearity as well as complex systems. In recent years, a series of experiments in wind tunnels and theoretical modeling as well as computer simulation have been undertaken in the research group of environmental mechanics on windblown sand movement in Lanzhou University with the point of mechanical and geography intersecting view. Some original and essential progress has been achieved, which includes that the main regularities of charges on sand particles and the electric field in windblown sand flux and the effect of the electric field on the flux and the microwave propagation are revealed, and the evolution process of windblown sand flux under the mutual couple interactions among several physical fields are predicted as well as the main features of Aeolian sand ripples are simulated.

  7. Investigations on Several Mechanical Problems in Windblown Sand Movement

    Xiaojing Zheng


    It is very necessary for investigation on mechanism of windblown sand movement to understand and find out effective measures of preventing and reducing windblown sand. This also deals with some general features and hot spots in the scientific forelands, such as multi-scale problems, interactions among multi-physical-fields, randomness and nonlinearity as well as complex systems. In recent years, a series of experiments in wind tunnels and theoretical modeling as well as computer simulation have been taken by our research group (the Laboratory of Environmental Mechanics on Windblown Sand Movement in Lanzhou University) in a cross-disciplinary (mechanics and geography) viewpoint. Several original and essential studies were explored such as the main regularities of charges on sand particles, the mechanisms of electric field in windblown sand flux, the effects induced by the electric field on the flux, the microwave propagations, the evolution process of windblown sand flux under mutual couple interactions among several physical fields, and the simulation of the main features of Aeolian sand ripples.

  8. The technique of sand control with expandable screens

    Zhao, P. [Petrochina, Liaohe (China). Liaohe Oilfield Co.


    Sand production in heavy oil reservoirs can limit the normal production of oil wells. In this study, expandable screens were used as a sand control mechanism by filtering the sand as it entered the wellbore. The screen systems consists of an expandable outer housing, an expandable base pipe and a filtering layer. The screen expands radially through an expandable cone and presses into the casing well. Axial tension is used to shrink the screens radially through a fishing anchor in order to remove them from the well. The lack of a sand ring between the screen and the casing increases the flow area of the oil and reduces flow resistance caused by fine silt blockages. A series of laboratory experiments were conducted to study the expansion and shrinkage properties of the screens. A field test conducted at a well located in the Liaohe oilfield in China demonstrated that good sand control results can be obtained without the need for pump checking. It was concluded that the sand control method is easy to use and provides good sand control results in large open flow areas. 2 refs., 2 tabs., 3 figs.

  9. Isotropic Compression Behaviour of Fibre Reinforced Cemented Sand



    Full Text Available Fibre-reinforced cemented sands have many applications in improving the response of soils. In this paper, an experimental investigation for the analysis of fiber-reinforced cemented sand in the framework of isotropic compression is presented. The experimental investigations were carried out using a high pressure triaxial apparatus having the capacity of 64 MPa of confining pressure. Tests have been conducted on Portaway sand specimens reinforced with randomly oriented discrete polypropylene fibers with different percentages of fiber and cement contents. Results are presented in the form of e-logp` curves as well as SEM (Scanning Electron Microscopy micrographs. The effects of the addition of fibre in sand and cemented sand for different initial void ratios were investigated. The results demonstrate that the influence of fibre is not significant in both cemented and uncemented sand during the isotropic compression stage. Moreover, from the SEM micrographs it could be seen that there is breakage of sand particles and cement bonds. The fiber threads were seen pinched and found rarely broken in the specimen exhumed after isotropic compression.

  10. Fresh groundwater resources in a large sand replenishment

    Huizer, Sebastian; Oude Essink, Gualbert H. P.; Bierkens, Marc F. P.


    The anticipation of sea-level rise and increases in extreme weather conditions has led to the initiation of an innovative coastal management project called the Sand Engine. In this pilot project a large volume of sand (21.5 million m3) - also called sand replenishment or nourishment - was placed on the Dutch coast. The intention is that the sand is redistributed by wind, current, and tide, reinforcing local coastal defence structures and leading to a unique, dynamic environment. In this study we investigated the potential effect of the long-term morphological evolution of the large sand replenishment and climate change on fresh groundwater resources. The potential effects on the local groundwater system were quantified with a calibrated three-dimensional (3-D) groundwater model, in which both variable-density groundwater flow and salt transport were simulated. Model simulations showed that the long-term morphological evolution of the Sand Engine results in a substantial growth of fresh groundwater resources, in all adopted climate change scenarios. Thus, the application of a local sand replenishment could provide coastal areas the opportunity to combine coastal protection with an increase of the local fresh groundwater availability.

  11. Interaction Between Graphene Oxide Nanoparticles and Quartz Sand.

    Sotirelis, Nikolaos P; Chrysikopoulos, Constantinos V


    In this study, the influence of pH, ionic strength (IS), and temperature on graphene oxide (GO) nanoparticles attachment onto quartz sand were investigated. Batch experiments were conducted at three controlled temperatures (4, 12, and 25 °C) in solutions with different pH values (pH 4, 7, and 10), and ionic strengths (IS = 1.4, 6.4, and 21.4 mM), under static and dynamic conditions. The surface properties of GO nanoparticles and quartz sand were evaluated by electrophoretic mobility measurements. Derjaguin-Landau-Verwey-Overbeek (DLVO) potential energy profiles were constructed for the experimental conditions, using measured zeta potentials. The experimental results showed that GO nanoparticles were very stable under the experimental conditions. Both temperature and pH did not play a significant role in the attachment of GO nanoparticles onto quartz sand. In contrast, IS was shown to influence attachment. The attachment of GO particles onto quartz sand increased significantly with increasing IS. The experimental data were fitted nicely with a Freundlich isotherm, and the attachment kinetics were satisfactorily described with a pseudo-second-order model, which implies that the quartz sand exhibited substantial surface heterogeneity and that GO retention was governed by chemisorption. Furthermore, thermodynamic analysis revealed that the attachment process was nonspontaneous and endothermic, which may be associated with structural changes of the sand surfaces due to chemisorption. Therefore, secondary minimum interaction may not be the dominant mechanism for GO attachment onto the quartz sand under the experimental conditions.

  12. Evaluation of wettability of binders used in moulding sands

    Hutera B.


    Full Text Available Binders used in moulding sand have the differential properties. One of the main parameters influencing on moulding sand properties is wettability of the sand grain by binding material. In the article some problems concerned with wettability evaluation have been presented and the importance of this parameter for quantity description of process occurring in system: binder- sand grain has been mentioned. The procedure of wetting angle measurement and operation of prototype apparatus for wettability investigation of different binders used in moulding sand have been described, as well as the results of wetting angle measurement for different binders at different conditions. The addition of little amount of proper diluent to binder results in the state of equilibrium reached almost immediately. Such addition can also reduce the value of equilibrium contact angle. The uniform distribution of binder on the surface of the sand grains and reducing of the required mixing time can be obtained. It has also a positive effect on the moulding sand strength.

  13. Research and practice of the impulse sand fracturing technology

    Bin Qian


    Full Text Available With the deep development of tight sand gas reservoirs, problems such as short stable production period and quick production decline of gas wells after fracturing have become increasingly prominent. Consequently, there is an increasing demand for the effective penetration and conductivity of artificial fractures. Impulse sand fracturing technology introduces a concept of discrete multilayer sanding inside fractures; joint application of pulse blender which can be switched at high frequency, intensive multi-cluster perforation and special fibrous material made it possible to ensure the flow stability of proppant slug, and placement of nonuniformly-laid sand pinnacles and grooves, which markedly upgraded the capacity of the fracture conductivity to several orders of magnitude more than the conventional method. Laboratory engineering simulation evaluation and field test show that pre-fracturing reservoir evaluation, pulse time design and the optimization of degradable fiber and support equipment are the keys to the success of impulse sand fracturing. Compared with the conventional fracturing, this technique can effectively increase well production, decrease the volume of fracturing proppant, and lower sand plugging risks. An independent sand fracturing pilot test has been conducted in 6 layers of 3 wells for the first time in Block Tao 7 of the Sulige Gasfield, Ordos Basin, as a result, the average volume of fracturing proppant dropped by 28.3%, the average sand intensity dropped by 21.88%, and the post-fracturing average daily gas output increased by 26.8%. This technology provides an efficient and environmentally friendly reservoir stimulation option for tight sand gas reservoirs in China.

  14. Features of Sand-dust Deposits in Harbin City, China

    XIE Yuanyun; ZHANG Yan; HE Kui; ZHOU Jia; KANG Chunguo


    From the sedimentologic view, this paper analyses the grain-size distribution and the chemical composition of the deposits from sand-dust storm, occurring in Harbin on March 20, 2002. The result indicates that there exist plentiful coarse matters in the sand-dust deposits in Harbin, and the sand-dust composition presents obvious three peak distribution characteristics, indicating that the sand-dust in Harbin is composed of multi-origin components. The grain-size composition consists of silt (4-8Φ), accounting for 71.18% of the total, sand (>4Φ), 21.70%, and clay (<8Φ), only 7.13%. The average grain size (Mz) is 5.14Φ. The chemical elements of the deposits are mainly SiO2 and Al2O3 and Fe2O3, totally occupying 77.8%. The enrichment factors (EF) of Mg, K, Si, Fe, Mn, P, Ti, Co, Ni and V elements are all about 1, which mainly come from lithosphere source, while parts ofCu, Pb, Zn, Cr and Se elements are from pollution sources out of lithosphere source, and As, Cd and Sb elements are mainly from pollution sources. Based on the comprehensive analysis of grain-size, chemical composition, enrichment factor (EF), discriminant function (DF) and matter source index (PI), this paper points out that the grain-size distribution and element composition of the sand-dust deposits in Harbin are evidently different from the loess and sand-dust in Lanzhou, and that matter source of the sand-dust in Harbin is different from the loess in Northwest China and the sand-dust in Lanzhou. The sand-dust deposits in Harbin are an admixture of coarse grains transmitted in short distance and fine grains transported in long distance. The plentiful coarse grains of the sand-dust deposits in Harbin origin from sand of local spot, and are the near-source deposits transported by low altitude airflow.

  15. Sand Wave Migrations Within Monterey Submarine Canyon, California

    Xu, J.; Wong, F. L.


    Repeated high-resolution multi-beam surveys revealed the existence of a sand wave field along the axis of the Monterey submarine canyon between 20 and 300 m water depth. These sand waves range in wave length from 20 to 70 m and 2 to 5 m in height. Comparison of sequential multi-beam grid data (months apart) indicates that the sand waves apparently migrate upcanyon at some places while the same data clearly show that the sand waves migrate downcanyon at other locations. One hypothesis is that strong internal tidal flows, whose upcanyon component is intensified by the narrow canyon, are responsible for forming the sand wave field and for migrating the sand waves upcanyon. Another hypothesis is that the sand wave field is formed by creeping (analogous to the movement within glaciers), and in general they move in the downcanyon direction. A field experiment was conducted in 2005-06 to measure the driving forces (in hypothesis #1) that form and move the sand waves, and to collect the internal sedimentological structure within the sand waves that could reveal information on hypothesis #2. A mooring designed to measure near-floor velocity profiles, temperature, salinity, and sediment concentration in the water column was deployed for one year (June 2005 -July 2006) at 250 m water depth, slightly downcanyon of the sand wave field. In addition, a mapping survey was conducted in February, 2006 for collecting multi-beam and chirp profiles in the canyon head area of the sand wave field. Preliminary examination of the ADCP (downward looking) showed some very interesting features - the near- floor current dramatically changes with the spring-neap cycle of the surface tide. The time variation of the along-canyon current during neap tides - a sudden jump of upcanyon velocity before gradually tapering down, is typical of internal tides (internal bores). The time variation during spring tides when along canyon velocities reverse directions from upcanyon to downcanyon and gradually

  16. Advanced Techniques for Simulating the Behavior of Sand

    Clothier, M.; Bailey, M.


    Computer graphics and visualization techniques continue to provide untapped research opportunities, particularly when working with earth science disciplines. Through collaboration with the Oregon Space Grant and IGERT Ecosystem Informatics programs we are developing new techniques for simulating sand. In addition, through collaboration with the Oregon Space Grant, we’ve been communicating with the Jet Propulsion Laboratory (JPL) to exchange ideas and gain feedback on our work. More specifically, JPL’s DARTS Laboratory specializes in planetary vehicle simulation, such as the Mars rovers. This simulation utilizes a virtual "sand box" to test how planetary rovers respond to different terrains while traversing them. Unfortunately, this simulation is unable to fully mimic the harsh, sandy environments of those found on Mars. Ideally, these simulations should allow a rover to interact with the sand beneath it, particularly for different sand granularities and densities. In particular, there may be situations where a rover may become stuck in sand due to lack of friction between the sand and wheels. In fact, in May 2009, the Spirit rover became stuck in the Martian sand and has provided additional motivation for this research. In order to develop a new sand simulation model, high performance computing will play a very important role in this work. More specifically, graphics processing units (GPUs) are useful due to their ability to run general purpose algorithms and ability to perform massively parallel computations. In prior research, simulating vast quantities of sand has been difficult to compute in real-time due to the computational complexity of many colliding particles. With the use of GPUs however, each particle collision will be parallelized, allowing for a dramatic performance increase. In addition, spatial partitioning will also provide a speed boost as this will help limit the number of particle collision calculations. However, since the goal of this

  17. Aerolian erosion, transport, and deposition of volcaniclastic sands among the shifting sand dunes, Christmas Lake Valley, Oregon: TIMS image analysis

    Edgett, Kenneth S.; Ramsey, Michael S.; Christensen, Philip R.


    Remote sensing is a tool that, in the context of aeolian studies, offers a synoptic view of a dune field, sand sea, or entire desert region. Blount et al. (1990) presented one of the first studies demonstrating the power of multispectral images for interpreting the dynamic history of an aeolian sand sea. Blount's work on the Gran Desierto of Mexico used a Landsat TM scene and a linear spectral mixing model to show where different sand populations occur and along what paths these sands may have traveled before becoming incorporated into dunes. Interpretation of sand transport paths and sources in the Gran Desierto led to an improved understanding of the origin and Holocene history of the dunes. With the anticipated advent of the EOS-A platform and ASTER thermal infrared capability in 1998, it will become possible to look at continental sand seas and map sand transport paths using 8-12 mu m bands that are well-suited to tracking silicate sediments. A logical extension of Blount's work is to attempt a similar study using thermal infrared images. One such study has already begun by looking at feldspar, quartz, magnetite, and clay distributions in the Kelso Dunes of southern California. This paper describes the geology and application of TIMS image analysis of a less-well known Holocene dune field in south central Oregon using TIMS data obtained in 1991.

  18. Alberta oil sands crudes : upgrading and marketing

    Ashar, M. [Suncor Energy, Fort McMurray, AB (Canada)


    Open pit mining and in situ techniques, such as steam stimulation, are used to recover Alberta's bitumen and heavy oil resources, which have higher viscosities than conventional hydrocarbons. The bitumen is typically upgraded to synthetic crude oil (SCO). In the simplest processing scheme, the bitumen is blended with diluent for ease in pipeline transport and then processed at refineries with upgrading facilities. The bitumen is also upgraded to light SCO at world-scale upgraders in Alberta. The SCO is then processed at refineries in downstream markets. The 2 categories of upgrading, notably primary and secondary upgrading, were described in this article along with technology options for both categories. Slurry hydrocracking is regarded as the most interesting emerging residual fuel upgrading technology. It combines special catalyst mixes with the latest slurry reactor designs as well as innovative catalyst capture and recycle schemes to produce very high conversions and potentially superior upgrading economics. The increase in volume and rate of SCO from Alberta provides refiners in the oil sands marketing sector an unprecedented choice of opportunities to improve profitability. Key trends indicate that production will increase substantially from 2008 to 2030. 5 figs.

  19. New international developments in oil sands projects

    Vercoe, J. [Fasken Martineau DuMoulin LLP, London (United Kingdom)


    Governments and oil companies from a variety of different countries are now working to create alternative oil and gas operations and the policies required to enable their financial success. The Africa Energy Commission was developed to coordinate policy and act as a framework for the African energy sector. Several large oil and gas operators have become involved in the creation of new contracts to develop training and human resources policies for the petroleum industry in Congo. Issues related to national oil companies and value creation in African countries are currently being studied by the World Bank. A biofuel alliance was recently signed between Congo and Brazil, and a Congo Forest Fund has also been created to help the inhabitants of the Congolese rainforest protect their environment. Congo is also offering opportunities for international companies to implement greenhouse gas (GHG) emission reduction programs to trade emission credits when requirements are satisfied. It was concluded that several African countries are suitable candidates for oil sands development. 1 fig.

  20. Observations of several characteristics of aeolian sand movement in the Taklimakan Desert

    HAN; Zhiwen; DONG; Zhibao; WANG; Tao; CHEN; Guangting; YAN


    With both sides of the Taklimakan Desert highway line as the study area, three typical aeolian sand landforms, i.e. complex dune ridge, barchan dune and flat sand land, were selected as sand beds for the observation, analysis and research of the characteristics of aeolian sand movement such as aeolian sand stream structure, sand transport intensity, etc. in the Taklimakan Desert. The results show that there is a linear relation between the height and the log of sand transport rate over transverse dune chain, longitudinal dune ridge and flat sand land, i.e. the sand transport percentage decreases exponentially with increasing height. Sand transport rate within the 10 cm height above the bed surface accounts for 80%-95% of the total sand transport rate of the observed height (40 cm), while the sand transport rate in 20 cm occupies 98% of the total amount. Sand transport rate (g·cm-1·min-1) differs greatly with respect to different landform types and different topographic positions. Based on the investigation and analysis on aeolian sand landform origin, morphological type and distribution feature, the two typical landform assemblages, complex transverse dune chain-alluvial plain and huge longitudinal dune ridge-interridge lowland in the Taklimakan Desert were divided into several characteristic zones of aeolian sand movement states. From this one can qualitatively judge the types and severities of sand disasters at various topographic positions in the engineering installation region and further put forward concrete schemes and measures to control sand damages.