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Sample records for foundry sand

  1. Dilatometric Characterization of Foundry Sands

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    M. Břuska

    2012-04-01

    Full Text Available The goal of this contribution is summary of physical – chemistry properties of usually used foundry silica and no – silica sands in Czech foundries. With the help of dilatometry analysis theoretical assumptions of influence of grain shape and size on dilatation value of sands were confirmed. Determined was the possibility of dilatometry analysis employment for preparing special (hybrid sands with lower and/or more linear character of dilatation.

  2. [Environmental toxicity of waste foundry sand].

    Science.gov (United States)

    Zhang, Hai-Feng; Wang, Yu-Jue; Wang, Jin-Lin; Huang, Tian-You; Xiong, Ying

    2013-03-01

    The metal leaching characteristics and volatile organic compounds (VOCs) of five different types of waste foundry sands were analyzed with the toxicity characteristic leaching procedure (TCLP) and head space-gas chromatography (HS-GC). Microtox and soil dehydrogenase activity (DHA) tests were then used to evaluate the bio-effects of these waste sands. The results showed that due to the different metals poured and casting materials used to make the sand molds, there was significant difference among the five waste foundry sands in the compositions and concentrations of metal and organic pollutants. The concentrations of Fe in the leachates of iron and steel casting waste foundry sand exceeded the maximal allowable concentrations specified in the National Standard of Drinking Water Quality, whereas the As concentration in the leachate of aluminum casting waste foundry sand exceeded the standard. The five waste foundry sands had quite different compositions and levels of VOCs, which resulted in different levels of inhibition effects on the luminescent bacteria (30% and 95%). Additionally, the soil DHA tests suggested that metal pollutants in waste foundry sands may inhibit the soil microbial activity, whereas organics in the sands may slightly promote the microbial activity. The results of this study indicated that the waste foundry sands may pose considerable threat to the environment when improperly disposed. PMID:23745431

  3. CAPILLARITY OF CONCRETE INCORPORATING FOUNDRY SAND AS REPLACEMENT OF SAND

    OpenAIRE

    Khatib, Jamal M.; HERKI, B A; Fırat, Seyhan; Menadi, B; S. Kenai

    2011-01-01

    The potential uses and the high cost of land-filling of used foundry sands have prompted research into their beneficial reuse. This paper presents the results of experimental research into concrete produced by replacing the natural aggregates with recycled aggregates coming from foundry industries. Little work has been done so far on the effect of used foundry sand on the durability of concrete especially water absorption. The main aim of this work was to determine capillary water absorption ...

  4. Surplus foundry sand and its assessment of applicability in composting

    OpenAIRE

    Maharjan, Devendra

    2016-01-01

    The purpose of this thesis was to carry out a research on reuse possibility of surplus foundry sand in composting and develop a general proposal for guideline only as appendix in this thesis for the Finnish foundries to assist them in setting quality control system criteria to control the quality of surplus foundry sand suitable for composting and preventing any harm or risk to environment, human and natural resources. The research was made on the typical foundry sand used such as alkaline ph...

  5. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

    OpenAIRE

    Rafat SIDDIQUE; Ravinder Kaur SANDHU

    2013-01-01

    This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, af...

  6. Waste foundry sand: Environmental implication and characterization

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    Gabriela Penkaitis

    2012-12-01

    Full Text Available This paper presents the results of analyses using Scanning Electron Microscopy in field samples of waste foundry sand, as well as the results of granulometric, chemical and groundwater analyses. Field data allowed to characterize waste foundry sand and showed that there are elevated concentrations of metals in the groundwater (iron, manganese, boron and selenium, in addition to other potentially toxic elements (chromium, copper, cobalt, nickel, zinc, aluminum, iron, manganese, which are present in the waste and are considered not hazardous by current standards. Even if these elements are not considered hazardous, their concentrations above the permissible limit compromise the environmental quality of the site, posing risks to the local population, since they work in agriculture and use groundwater. Two different types of waste foundry sands were identified using granulometric analyses. Electron microscopy showed features related to morphological, chemical and mineralogical characteristics of grains that make up the waste. Quartz was the dominant mineral. Waste foundry sand is composed of two types of grains: a rounded grain with almost no incrustations formed during alloy production, and a second type of grain, which is not rounded, has incrustations, and always has several metals derived from alloys and associated with these incrustations. Chemical elements detected in groundwater with concentrations above the limits established by the regulatory bodies were found in wells located in the landfill area. Most of these elements show higher concentrations downstream, some of them with concentrations above the regulatory limit, and others show an increase in concentration upstream, indicating that the landfill may be impacting the local environment.

  7. Use Possibilities for River Sand in Foundry

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    Rodica Rădulea

    2012-09-01

    Full Text Available In this paper the following characteristics are studied: the chemical and mineralogical composition, the granulation and content of leachate component of different types of sands, collected from various fords of running waters in comparison to those coming from known mines and used as such in foundries for the preparation of casting mixtures. The purpose of the study starts from the premises of finding reduction possibilities of costs in part casting, keeping in mind that known deposits from our country contain increasingly reduced quantities of casting sands.

  8. Plant Availability of Metals in Waste Foundry Sands

    Science.gov (United States)

    Foundries in the United States generate several million tons of waste sand each year. These sands are no longer suitable for metalcasting processes, and about 90% are discarded in landfills. However, the majority of these waste foundry sands (WFSs) qualify as non-hazardous industrial waste and the...

  9. An investigation of waste foundry sand in asphalt concrete mixtures.

    Science.gov (United States)

    Bakis, Recep; Koyuncu, Hakan; Demirbas, Ayhan

    2006-06-01

    A laboratory study regarding the reuse of waste foundry sand in asphalt concrete production by replacing a certain portion of aggregate with WFS was undertaken. The results showed that replacement of 10% aggregates with waste foundry sand was found to be the most suitable for asphalt concrete mixtures. Furthermore, the chemical and physical properties of waste foundry sand were analysed in the laboratory to determine the potential effect on the environment. The results indicated that the investigated waste foundry sand did not significantly affect the environment around the deposition PMID:16784170

  10. Characterization of Beach/River Sand for Foundry Application

    OpenAIRE

    Katsina Christopher BALA; Reyazul Haque KHAN

    2013-01-01

    A detailed experimental investigation is been reported on the characterization of beach/river sand for foundry use. Bulk properties of the sand samples collected were evaluated. The experimental results were analyzed as per the American Foundry Society (AFS) standard. The analyses show that samples from Ughelli River, Warri River and Ethiope River could be used effectively in the foundry. The sample from Lagos bar beach requires to be sieved properly to remove the coarse fractions in order to...

  11. Recycling foundry sand in road construction–field assessment

    OpenAIRE

    YAZOGHLI MARZOUK, Oumaya; Vulcano Greullet, Nelly; FRITEYRE, Laurent; CANTEGRIT, Laurent; Jullien, Agnès

    2014-01-01

    Foundry industry produces a huge quantity of foundry sand; its management has become an environmental, economic and social imperative since it is now considered as dangerous waste. Besides, non-renewable natural resources conservationdrives investigations on potential recycling of industrial by-products.A source of 150.000 tons of foundry sand stock near a secondary road under rehabilitation led to an investigation on the feasibility recycling of this waste within sub-base layer. The new road...

  12. Characterization of Beach/River Sand for Foundry Application

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    Katsina Christopher BALA

    2013-11-01

    Full Text Available A detailed experimental investigation is been reported on the characterization of beach/river sand for foundry use. Bulk properties of the sand samples collected were evaluated. The experimental results were analyzed as per the American Foundry Society (AFS standard. The analyses show that samples from Ughelli River, Warri River and Ethiope River could be used effectively in the foundry. The sample from Lagos bar beach requires to be sieved properly to remove the coarse fractions in order to make it suitable for foundry use.

  13. Measuring Hydraulic Properties of Soil-Foundry Sand Mixtures

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    Shouse, P. J.; Dungan, R. S.; Dees, N.; Fargerlund, J.

    2005-12-01

    The foundry industry produces clay coated sand particles that have potential to affect soil water retention and conductivity if mixed with soils at the proper ratio. The purpose of our study was to determine the effects of mixing foundry sand on increasing the saturated hydraulic conductivity of slowly permeable soils. Our methods included mixing Walla-Walla silt loam soil with increasing volumes of foundry sand from 0% to 100%. We then used several packing methods to determine the optimum bulk density for our automated retention and outflow experiments. To increase the range of the retention function, we also measured soil water retention using pressure plates at pressures between 1000 and 15000 cm pressure head. We measured saturated hydraulic conductivity using the constant head method and a single blind approach (the Ksat was measured in two labs, one had knowledge of the mixtures and one had no knowledge of the mixtures). The single blind approach was used to reduce the chance of bias in measuring Ksat and water retention. Our results for the saturated hydraulic conductivity did indicate that additions of foundry sand had a limited effect on Ksat until a critical level of sand was added to the mixture. The retention function was similarly affected by increasing volumes of foundry sand. The rankings of the Ksat measurements between the labs was constant, but the values obtained did differ (some significantly). For the Walla-Walla soil, additions of foundry sands exceeding 40% were needed to affect the measured Ksat and retention function. At these large volumes of foundry sands, it may be more appropriate to use the sands for new installations of turf grass such as athletic fields, and/or golf greens. We are continuing to study the characteristics of different foundry sands and quantifying their effects on the hydraulic properties of clay soils.

  14. Analytical and Experimental Studieson Fracture Behaviour of Foundry Sand Concrete

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    Sasikumar.A

    2016-04-01

    Full Text Available Concrete is a widely used as vital material in the construction world. We can do partial substitution of industrial waste such as foundry sand like material in sand. Foundry sand is not only the economical material also improves the properties of the concrete. Foundry sand has emerged as construction material in its own right. This type of concrete normally contains around (30%, 40% by mass of total sand materials. It improves the workability, minimizes cracking due to thermal and drying shrinkage, and enhances durability to reinforcement corrosion, sulphateattack, and alkali-silica expansion. Fracture mechanics is the field of mechanics concerned with the study of the formation of cracks in materials. It uses methods of analytical Solid mechanics to calculate the driving force on a crack and those of experimental Solid mechanics to characterize the material's resistance to fracture. J-integral and critical stress intensity factor is the fracture parameter. The fracture parameters calculated in our study are stress intensity factor, Critical j-integral. Three point bending test is used to find the fracture parameter. The study is carried out on beams of grade M20 with 0%, 30%, & 40% foundry sand. The test is conducted for normal beams and pre-cracked beams of having a notch to depth ratio (A/W of 0.2. This study concludes that the critical j-integral and stress intensity factors increases by comparing the 0%, 30%, 40% foundry sand concrete

  15. Properties of Self-Compacting Concrete Incorporating Waste Foundry Sand

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    Rafat SIDDIQUE

    2013-11-01

    Full Text Available This paper demonstrates the possibilities of using waste foundry sand as partial replacement of sand in self-compacting concrete. Self-compacting concrete, as the name indicates, is a type of concrete that does not require external or internal compaction, because it becomes levelled and consolidated under its self-weight. Foundry sand is high quality silica sand used as a moulding material by ferrous and non-ferrous metal casting industries. It can be reused several times in foundries but, after a certain period, cannot be used further and becomes waste material, referred to as waste, used or spent foundry sand (WFS,UFS or SFS. This experimental investigation was performed to evaluate the strength and durability properties of SCC, in which natural sand was partial replaced with waste foundry sand (WFS. Natural sand was replaced with four percentage (0%, 10%, 15%, 20% of WFS by weight. Fresh properties of self-compacting concrete were studied. Compression test and splitting tensile strength test were carried out to evaluate the strength properties of concrete at the age of 7, 28, and 56 days. In case of durability properties, sulphate resistance was evaluated at the age of 7, 28 and 56 days and Rapid Chloride Permeability test was conducted at age of 28 days. Test results showed that there is increase in compressive strength, splitting tensile strength of self-compacting concrete by incorporating waste foundry sand (WFS as partial replacement by sand up to 15%. Resistance of concrete against sulphate attack and rapid chloride permeability were also improved for concrete mixes.

  16. Blending foundry sands with soil: Effect on dehydrogenase activity.

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    Dungan, Robert S; Kukier, Urzsula; Lee, Brad

    2006-03-15

    Each year U.S. foundries landfill several million tons of sand that can no longer be used to make metalcasting molds and cores. A possible use for these materials is as an ingredient in manufactured soils; however, potentially harmful metals and resin binders (used to make cores) may adversely impact the soil microbial community. In this study, the dehydrogenase activity (DHA) of soil amended with molding sand (clay-coated sand known as "green sand") or core sands at 10%, 30%, and 50% (dry wt.) was determined. The green sands were obtained from iron, aluminum, and brass foundries; the core sands were made with phenol-formaldehyde or furfuryl alcohol based resins. Overall, incremental additions of these sands resulted in a decrease in the DHA which lasted throughout the 12-week experimental period. A brass green sand, which contained high concentrations of Cu, Pb, and Zn, severely impacted the DHA. By week 12 no DHA was detected in the 30% and 50% treatments. In contrast, the DHA in soil amended with an aluminum green sand was 2.1 times higher (all blending ratios), on average, at week 4 and 1.4 times greater (30% and 50% treatments only) than the controls by week 12. In core sand-amended soil, the DHA results were similar to soils amended with aluminum and iron green sands. Increased activity in some treatments may be a result of the soil microorganisms utilizing the core resins as a carbon source. The DHA assay is a sensitive indicator of environmental stress caused by foundry sand constituents and may be useful to assess which foundry sands are suitable for beneficial use in the environment. PMID:15975632

  17. Microtox(TM) characterization of foundry sand residuals

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    Bastian, K.C.; Alleman, J.E.

    1998-01-01

    Although foundry residuals, consisting mostly of waste Sands, represent a potentially attractive, high-volume resource for beneficial reuse applications (e.g. highway embankment construction), prospective end users are understandably concerned about unforeseen liabilities stemming from the use of these residuals. This paper, therefore, focuses on the innovative use of a microbial bioassay as a means of developing a characterization of environmental suitability extending beyond the analytical coverage already provided by mandated chemical-specific tests (i.e., TCLP, etc.). Microtox(TM) bioassays were conducted on leachates derived from residuals obtained at a wide range of facilities, including: 11 gray and ductile iron foundries plus one each steel and aluminum foundries. In addition, virgin sand samples were used to establish a relative 'natural' benchmark against which the waste foundry sands could then be compared in terms of their apparent quality. These bioassay tests were able to effectively 'fingerprint' those residuals whose bioassay behavior was comparable to that of virgin materials. In fact, the majority of gray and ductile iron foundry residuals tested during this reported study elicited Microtox(TM) response levels which fell within or below the virgin sand response range, consequently providing another quantifiable layer of Support for this industry's claim that their sands are 'cleaner than dirt.' However, negative Microtox(TM) responses beyond that of the virgin sands were observed with a number of foundry samples (i.e. four of the 11 gray or ductile iron sands plus both non-iron sands). Therefore, the latter results would suggest that these latter residuals be excluded from beneficial reuse for the immediate future, at least until the cause and nature of this negative response has been further identified.

  18. Foundry

    Science.gov (United States)

    Trinowski, Douglas M.

    This chapter reprises the authors' original work and covers the ubiquitous uses of phenolic resins as sand mold and core binders in the metalcasting (foundry) industry. An overview of the economic and technical significance of metalcasting is provided along with a simplified description of the process of casting. A description of all synthetic organic resins used as foundry binders is provided with an overview of the chemistry and coremaking process. Where appropriate, significant advancements made in each process are described. A new section on emissions from phenolic resins used as foundry binders is provided. Finally, comments on the future of phenolic resins in this field are described.

  19. Preliminary Studies on Metal Adsorption by Waste Foundry Sand

    OpenAIRE

    Afonso, Ana

    2011-01-01

    In the casting industries, sand is typically reused through the production cycles. Since sand for itself do not have the necessary properties to this process, it’s necessary to introduce binders to force the sand grains to hold their shape during the casting process. When the casting sand cannot be reused it considered a residue, and it is formally called waste foundry sand. Worldwide, China is the larger producer with 35.3 million tonnes (in 2009), followed by North America with 9.6 mi...

  20. Geoenvironmental behavior of foundry sand amended mixtures for highway subbases.

    Science.gov (United States)

    Guney, Yucel; Aydilek, Ahmet H; Demirkan, M Melih

    2006-01-01

    The high cost of landfilling and the potential uses of waste foundry sands have prompted research into their beneficial reuse. Roadways have a high potential for large volume usage of the foundry sands. A laboratory testing program was conducted on soil-foundry sand mixtures amended with cement and lime to assess their applicability as highway subbase materials. The mixtures were compacted in the laboratory at a variety of moisture contents and compactive efforts and subjected to unconfined compression, California bearing ratio, and hydraulic conductivity tests. The environmental suitability of the prepared mixtures was evaluated by analyzing the effluent collected during hydraulic conductivity tests. Finally, required subbase thicknesses were calculated using the laboratory-based strength parameters. The results of the study show that the strength of a mixture is highly dependent on the curing period, compactive energy, lime or cement presence, and water content at compaction. The resistance of foundry sand-based specimens to winter conditions is generally better than that of a typical subbase reference material. Laboratory leaching tests indicated that if these mixtures later come in contact with water that has been discharged directly to the environment (e.g., drainage through asphalt pavement), the quality of water will not be affected. PMID:16111882

  1. Pyrolysis of Carbonaceous Foundry Sand Additives: Seacoal and Gilsonite

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    Seacoal and gilsonite are used by the foundry industry as carbonaceous additives in green molding sands. In this study, pyrolysis was used to simulate the heating conditions that the carbonaceous additives would experience during metal casting. Gas chromatography-mass spectrometry was used to tent...

  2. Evaluation of Concrete Compressive Strength by incorporating Used Foundry Sand

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    Khuram Rashid

    2016-07-01

    Full Text Available The main objective of this study was to evaluate the compressive strength of concrete by utilizing three types of used foundry sand; with bentonite clay, with sodium silicate & with phenolic resin as partial replacement of fine aggregates. To accomplish the research an experimental program was conducted in which ten concrete mixtures were casted, by keeping all other parameters for concrete proportioning as constant and only change made was in the amount of fine aggregates. Ten, Twenty and Thirty percent replacement level of river sand by used foundry sands was maintained in this study. All fine aggregates were selected after achieving desired physical and chemical tests. Work ability, compressive strength and modulus of elasticity were measured and compared with the conventional concrete termed as control mixture. It was observed that work ability increased with replacement levels. The cubes were crushed at 7, 28 and 63 days of standard moist curing. The compressive strength of all concrete specimens increased with increase in curing age. With exception to foundry sand with phenolic resin, compressive strength of concrete mixtures was decreased with increase in replacement level at all ages. Similar trends were observed in modulus of elasticity of concrete.

  3. Glass matrix composite material prepared with waste foundry sand

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    ZHANG Zhao-shu

    2006-11-01

    Full Text Available The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  4. Glass matrix composite material prepared with waste foundry sand

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-shu; XIA Ju-pei; ZHU Xiao-qin; LIU Fan; HE Mao-yun

    2006-01-01

    The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

  5. Use of standardized procedures to evaluate metal leaching from waste foundry sands

    Science.gov (United States)

    As part of the casting process, foundries create sand molds and cores to produce ferrous and non-ferrous metal castings. After the process, a portion of the sand is discarded and becomes waste foundry sand (WFS). The aim of this study was to quantify metals (i.e. Ag, Ba, Cd, Cr, Cu, Ni, Pb, and Zn)...

  6. Re-usage of waste foundry sand in high-strength concrete.

    Science.gov (United States)

    Guney, Yucel; Sari, Yasin Dursun; Yalcin, Muhsin; Tuncan, Ahmet; Donmez, Senayi

    2010-01-01

    In this study, the potential re-use of waste foundry sand in high-strength concrete production was investigated. The natural fine sand is replaced with waste foundry sand (0%, 5%, 10%, and 15%). The findings from a series of test program has shown reduction in compressive and tensile strengths, and the elasticity modulus which is directly related to waste foundry inclusion in concrete. Nevertheless the concrete with 10% waste foundry sand exhibits almost similar results to that of the control one. The slump and the workability of the fresh concrete decreases with the increase of the waste foundry sand ratio. Although the freezing and thawing significantly reduces the mechanical and physical properties of the concrete. The obtained results satisfies the acceptable limits set by the American Concrete Institute (ACI). PMID:20219339

  7. INSOLUBILIZATION METHOD OF THE FLUORINE IN WASTE FOUNDRY SAND AND THE PRODUCTION METHOD OF THE ROADBED MATERIAL

    Science.gov (United States)

    Fukayama, Masamitu; Terazono, Katsuhiro; Koga, Yasuyuki

    We have studied how the fluorine-insoluble in the waste foundry sand (chromite sand) and production method of the roadbed material with insolubilized waste foundry sand. And we got following knowledges. (1) We found a minimum mixing rate to insolubilize of fluorine in the waste foundry sand by the ingenuity of mixing procedure. (2) Now we can insolubilize the waste foundry sand including comparatively high concentration fluorine (elution concentration: 20-70mg/l) by the mixing time difference of MgO and blast furnace cement. (3) In the verification test the roadbed material made from the insolubilized waste foundry sand satisfied reference value of environment safety.

  8. Excess foundry sand characterization and experimental investigation in controlled low-strength material

    Science.gov (United States)

    Deng, An

    The objective of this dissertation is to provide support with technical data for the reuse of excess foundry sand. The dissertation addresses two topics: a statistical sound evaluation of the characterization of foundry waste streams, and a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM). The survival analysis statistical technique is developed for processing censored characterization data with significant confidence. Using this methodology, supported by abundant characterization datasets, foundry waste streams are characterized in full spectrum of general chemical parameters, metallic elements and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry waste streams are evaluated by factor analyses, which contributes to proper selection of factor and maximization of reuse marketplace of foundry waste streams. Excavatable CLSM and structural CLSM containing different types of excess foundry sands are investigated through laboratory experiments. Technical data regarding physical characteristics of excess foundry sands, design, behavior, performance and environmental impact of fresh and hardened CLSM are presented in details. Wide span of parameters are analyzed to evaluate the qualification of integrating excess foundry sands into CLSM.

  9. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Pauul J. Tikalsky

    2004-10-31

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: (1) a statistically sound evaluation of the characterization of foundry sand, (2) a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and (3) the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at N{sub ini}, N{sub des}, and N{sub max}. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  10. Excess Foundry Sand Characterization and Experimental Investigation in Controlled Low-Strength Material and Hot-Mixing Asphalt

    Energy Technology Data Exchange (ETDEWEB)

    Tikalsky, Paul J. [Pennsylvania State Univ., University Park, PA (United States); Bahia, Hussain U. [Univ. of Wisconsin, Madison, WI (United States); Deng, An [Pennsylvania State Univ., University Park, PA (United States); Snyder, Thomas [Univ. of Wisconsin, Madison, WI (United States)

    2004-10-15

    This report provides technical data regarding the reuse of excess foundry sand. The report addresses three topics: a statistically sound evaluation of the characterization of foundry sand, a laboratory investigation to qualify excess foundry sand as a major component in controlled low-strength material (CLSM), and the identification of the best methods for using foundry sand as a replacement for natural aggregates for construction purposes, specifically in asphalt paving materials. The survival analysis statistical technique was used to characterize foundry sand over a full spectrum of general chemical parameters, metallic elements, and organic compounds regarding bulk analysis and leachate characterization. Not limited to characterization and environmental impact, foundry sand was evaluated by factor analyses, which contributes to proper selection of factor and maximization of the reuse marketplace for foundry sand. Regarding the integration of foundry sand into CLSM, excavatable CLSM and structural CLSM containing different types of excess foundry sands were investigated through laboratory experiments. Foundry sand was approved to constitute a major component in CLSM. Regarding the integration of foundry sand into asphalt paving materials, the optimum asphalt content was determined for each mixture, as well as the bulk density, maximum density, asphalt absorption, and air voids at Nini, Ndes, and Nmax. It was found that foundry sands can be used as an aggregate in hot-mix asphalt production, but each sand should be evaluated individually. Foundry sands tend to lower the strength of mixtures and also may make them more susceptible to moisture damage. Finally, traditional anti-stripping additives may decrease the moisture sensitivity of a mixture containing foundry sand, but not to the level allowed by most highway agencies.

  11. Laboratory Testing of Foundry Sands as Bulking Agents for Porous Media Filters Used to Treat Agricultural Drainage Waters

    Science.gov (United States)

    Allred, B. J.

    2008-12-01

    Foundry sands are industrial byproducts that may have potential application as bulking agents that when mixed with small amounts of more chemically reactive materials (i.e. sulfur modified iron, fly ash, etc.) can be used to produce porous media filters capable of removing contaminants from agricultural drainage waters. Foundry sand bulking agents are attractive primarily as a low cost means to maintain the hydraulic efficiency of a filter. Secondarily, the foundry sands themselves may have some capacity for removal of agricultural nutrients and pesticides from water. Consequently, a laboratory study was initiated to quantify hydraulic efficiency and agricultural contaminant removal abilities of six foundry sands. Of the six foundry sands tested, all were obtained in central Ohio, three from iron casting foundries, two from steel casting foundries, and one from an aluminum casting foundry. Hydraulic efficiencies of the foundry sands were assessed by measuring hydraulic conductivity with twice replicated falling-head permeability tests. Batch tests were employed to evaluate foundry sand potential to treat water containing nitrate and phosphate nutrients, along with the pesticide, atrazine. Five of the six foundry sand samples had measured hydraulic conductivity values from 7.6 x 10-3 cm/s to 3.8 x 10-2 cm/s, which is in the range of hydraulic conductivity values found for clean sand. The one foundry sand that was an exception had much lower measured hydraulic conductivity values of 2.75 x 10-5 cm/s and 5.76 x 10-5 cm/s. For the batch tests conducted, none of the nitrate was removed by any of the six foundry sands; however, conversely, almost all of the phosphate was removed by each foundry sand. Batch test atrazine removal results were much more varied. Compared with baseline batch tests, one foundry sand removed two thirds of the atrazine, one foundry sand removed about one half of the atrazine, three foundry sands removed about a third of the atrazine, and one

  12. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment

    Science.gov (United States)

    As available landfill space and profit margins steadily decrease, it becomes more important for U.S. foundries to find ways of diverting 8-12 million tons of waste foundry sand (WFS) away from landfills each year. A major drawback to the reuse of some WFSs as a soil amendment is their high soil str...

  13. Problems of scientific and development research concerning the reclamation of used foundry sands

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-10-01

    Full Text Available In traditional technologies of casting moulds and core production on the basis of high-silica sands with binding agent addition, the reclamation consists mainly of a sand recovery and very seldom of a sand and bentonite recovery.Analysis of data from several countries indicates that from 600 to 1200 kg of fresh sand is used for 1 tonne of ferrous casting alloys. In Poland it is 1000 kg of sand for 1 tonne of castings [1]. Out of this amount approximately 20% of fresh sand is used for core production and the remaining amount for rebounding moulding sands. Analysis of data from 20 largest Polish foundries, performed in 2004 [2] indicates that approximately 50% of waste foundry sands is reclaimed while the rest is directed to dumping grounds. Taking into account all remaining foundries it can be estimated that approximately 250-350 000 tonnes of waste foundry sands are sent to dumping grounds annually.Important issue are costs of storage, which depend on the kind of wastes and on the ownership form of dump-sites (municipal dumpinggrounds, plant’s or own [belonging to the foundry] as well as on their relation to the costs of purchasing fresh sands. Average charges for storage of moulding sands wastes on storage yards in Europe are within the range: 12.5 to 61 Eu, which means from 85% to above 400% of purchasing costs of 1 tonne of fresh high-silica sand. The contractual price accepted for such sand in the BREF UE document [3] is 14.56 Eu. Problems of scientific and development research concerning the reclamation of used foundry sands can be systematised according to the research fields and the actual state of knowledge - based on the analysis of scientific papers.

  14. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    OpenAIRE

    K. Smyksy; R. Wrona; E. Ziółkowski

    2011-01-01

    Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu) applied to monitoring of the sand preparation process in a foundry plant with ...

  15. New bicomponent binders for foundry moulding sands composed of phenol-furfuryl resin and polycaprolactone

    OpenAIRE

    K. Major – Gabryś; A. Grabarczyk; St. M. Dobosz; J. Jakubski

    2016-01-01

    The aim of this article is to test the properties of foundry moulding sands with a new bicomponent organic binder. The new binder is the composition of phenol-furfuryl resin, commonly used in foundry practice and biodegradable material – polycaprolactone. The paper presents the research of strength properties, thermal destruction and thermal deformation of moulding sands with a new bicomponent binder. It was proved that inserting polycaprolactone to phenol-furfuryl resin did not lower the ...

  16. Use of an integrated approach to characterize the physicochemical properties of foundry green sands

    Energy Technology Data Exchange (ETDEWEB)

    Carnin, Raquel L.P. [Tupy S.A., Rua Albano Schmidt 3.400, Joinville, Santa Catarina (Brazil); Folgueras, Marilena Valadares; Luvizao, Rubia Raquel; Correia, Sivaldo Leite [Universidade do Estado de Santa Catarina, Rua Paulo Malschitzki, s/numero - Campus Universitario Prof. Avelino Marcante, Bairro Zona Industrial Norte, Joinville, Santa Catarina (Brazil); Cunha, Carlos Jorge da [Universidade Federal do Parana, Centro Politecnico, Jardim das Americas, Curitiba, Parana (Brazil); Dungan, Robert S., E-mail: robert.dungan@ars.usda.gov [USDA-ARS, Northwest Irrigation and Soils Research Laboratory, 3793 North 3600 East, Kimberly, ID 83341 (United States)

    2012-09-10

    Highlights: Black-Right-Pointing-Pointer Physicochemical properties of fresh, spent, and landfilled foundry green sands were determined. Black-Right-Pointing-Pointer A phase composition model was postulated for each material based on thermogravimetric results. Black-Right-Pointing-Pointer Sand from the landfill was determined to be composed of almost pure silica sand. Black-Right-Pointing-Pointer Weathering is likely responsible for removing the coating materials from the green sands. Black-Right-Pointing-Pointer Landfilled sands may be suitable for reuse within the foundry or beneficial use applications. - Abstract: A fresh green sand, spent green sand, and a weathered spent green sand (wSGS) from a foundry landfill were analyzed using diffractometry, electron microscopy, fluorometry, granulometry, spectrometry, and thermogravimetry (TG). Our objective was to understand how the physicochemical properties of the foundry green sands change from their original form after being subjected to the casting process, then after weathering at the landfill. A quantitative phase composition model was also postulated for each material based on the TG results and it was found to be the most reliable and informative quantitative data for this type of residue. The weathered sample, that remained in a landfill for two years, was found to be composed of almost pure sand. Because of the weathering process, it may be possible to use the wSGS as a virgin sand replacement in the regeneration system or in geotechnical applications where bentonite would affect the properties of the final product.

  17. The characterization of trace metals and organics in spent foundry sands over a one-year period

    Science.gov (United States)

    Millions of tons of spent sand, used to create metalcasting molds, are generated by the foundry industry each year in the United States. Not surprisingly, spent foundry sands (SFSs) are an excellent substitute for virgin sands that are currently used in manufactured soils and geotechnical applicati...

  18. Foundry sands as low-cost adsorbent material for Cr (VI) removal.

    Science.gov (United States)

    Campos, I; Alvarez, J A; Villar, P; Pascual, A; Herrero, L

    2013-01-01

    The potential of foundry sands, industrial waste from the iron foundry industry, was evaluated for the removal of Cr (VI) using discontinuous assays. Chemical foundry sands are composed of fine silica sand, furanic resins as binder, chemical catalyst and residual iron particles. The influence ofpH, agitation rate and metal concentration on the removal process was investigated. Kinetic and equilibrium tests were conducted to determine Cr (VI) removal from aqueous solutions at a temperature range of 25-55 degrees C. Cr (VI) removal of 40-100% for a range of pH 6-1.6 was obtained. This removal was attributed to the presence of a large number of protonated silanol and aluminol groups. Cr (VI) adsorption in foundry sands follows a pseudo-second-order kinetic reaction (Ho model, r2 > 0.999) reaching kinetic constants of 0.341, 0.551, 0.775 and 0.920 g/mg h at 25, 35, 45 and 55 degrees C, respectively. The adsorption data were fitted to the Langmuir adsorption isotherm model (r > 0.99) obtaining adsorption capacities (q(max)) of 1.99, 2.40, 2.50, and 3.14 mg Cr (VI)/g sand at 25, 35, 45 and 55 degrees C, respectively. Calculated Gibbs free energy change (deltaG0), adsorption energy (E) and activation energy (E(a)) values indicate that a physisorption mechanism governs Cr (VI) adsorption process in foundry sands. PMID:24191460

  19. Application of a power quality analyser to the monitoring of sand preparation processes in foundry plants

    Directory of Open Access Journals (Sweden)

    K. Smyksy

    2011-10-01

    Full Text Available Process control plays a major role in supervision and identification of states, for example in monitoring of electric circuits power- supplying the foundry machines and devices, such as sand preparation processes, moulding technologies, melting, cleaning and finishing of castings. The monitoring and control equipment includes the power quality analysers. Testing is done using a Japanese analyser KEW 6319 (Kyoritsu applied to monitoring of the sand preparation process in a foundry plant with low level of mechanization, equipped with the sand preparation unit based on a roller mixer.

  20. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    OpenAIRE

    Fan Zitian; Liu Fuchu; Long Wei

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The wast...

  1. Concentrations of PCDD/PCDFs and PCBs in spent foundry sands

    Science.gov (United States)

    Approximately 10 million tons of spent foundry sand (SFS) are generated in the U.S. each year, and their beneficial use in agricultural and horticultural applications is being considered. Other studies have demonstrated that trace elements are low enough in sands from iron, steel, and aluminum foun...

  2. Use of Waste Foundry Sand in Highway Construction : Final Report

    OpenAIRE

    Javed, Sayeed

    1994-01-01

    The promulgation of environmental regulations, both at the federal and state level, have resulted in increased control over both the hazardous and nonhazardous wastes generated in the foundry industry. The increased regulation action has in many cases resulted in foundry wastes being disposed in highly engineered and often times costly land disposal facilities. Beneficial reuse represents an alternative to disposal and the associated problems of diminished landfill capacity and increased tipp...

  3. Worker Exposure to Airborne Contaminates When Using Waste Foundry Sand in the Construction of Road Embankments

    OpenAIRE

    Afzal, Waseem; Jacko, Robert Bertram

    2002-01-01

    A section of road was constructed in Northeastern Indiana in the summer of 1996 using waste foundry sand as the embankment construction material. Initial testing on the waste sand had determined no detrimental health effects. However, it was observed during construction that once the sand had dried, tire-road interaction raised copious clouds of black dust. This led to worker concern regarding airborne silica and silicosis. This study aimed at determining whether the threat of overexposure to...

  4. Concentrations of PCDD/PCDFs and PCBs in spent foundry sands.

    Science.gov (United States)

    Dungan, Robert S; Huwe, Janice; Chaney, Rufus L

    2009-05-01

    Approximately 10 million tons of spent foundry sand (SFS) are generated in the United States each year, and their beneficial use in agricultural and horticultural applications is being considered. Other studies have demonstrated that trace elements are low enough in sands from iron, steel, and aluminum foundries to allow their beneficial use. Because data were not available on polychlorinated dibenzo-p-dioxins, polychlorinated dibenzofurans, and polychlorinated biphenyls in SFSs, we analyzed representative spent sands from 10 foundries to assess the potential for these compounds to limit their use in soil-related applications. The total TEQ (toxicity equivalent) concentrations ranged from 0.01 to 3.13 ng TEQ kg(-1), with an average concentration of 0.58 ng TEQ kg(-1). These concentrations are within the range of natural background in soils. PMID:19264346

  5. Amelioration of physical strength in waste foundry green sands for reuse as a soil amendment.

    Science.gov (United States)

    de Koff, J P; Lee, B D; Dungan, R S

    2008-01-01

    To avoid increasing costs of landfill disposal, it has become increasingly important for U.S. foundries to identify beneficial reuses for the 8 to 12 million tons of waste foundry sand (WFS) generated annually. A major drawback to the reuse of some WFSs as a soil amendment is their high soil strength, under dry conditions, where root growth may be limited. Fifteen WFSs were analyzed for strength to rupture using lab-formed clods, exchangeable cations (Na, Mg, Ca), metal oxide concentration (Fe, Mn, Al, Si), cation exchange capacity (CEC), and % clay. Several WFS samples from gray iron foundries demonstrated high strength to rupture values (> 1.5 MPa), and could potentially restrict root growth in amended soils. The percentage of Na-bentonite exhibited a positive correlation (R(2) = 0.84) with strength to rupture values. When WFSs containing more Na-bentonite were saturated with 1 mol L(-1) Ca ions, strength values decreased by approximately 70%. Waste foundry sands containing less Na-bentonite were saturated with 1 mol L(-1) Na ions and exhibited a threefold increase in strength. Additions of gypsum (up to 9.6 g kg(-1) sand) to high strength waste foundry sands also caused decreases in strength. These results indicate that high strength WFSs have properties similar to hardsetting soils which are caused by high Na(+) clay content and can be ameliorated by the addition of Ca(2+). PMID:18948487

  6. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries

    Science.gov (United States)

    Waste molding and core sands from the foundry industry have been successfully used around the world as byproducts in geotechnical and agricultural applications. Although waste foundry sands (WFSs) are generally not considered hazardous in nature, relevant data are not available in Argentina. This ...

  7. Technological behaviour and recycling potential of spent foundry sands in clay bricks.

    Science.gov (United States)

    Alonso-Santurde, R; Andrés, A; Viguri, J R; Raimondo, M; Guarini, G; Zanelli, C; Dondi, M

    2011-03-01

    The feasibility of recycling spent foundry sand in clay bricks was assessed in laboratory, pilot line and industrial trials, using naturally occurring sand as a reference. Raw materials were analyzed by X-ray fluorescence, X-ray diffraction, particle size distribution, and leaching and combined to produce bodies containing up to 35% wt. sand. The extrusion, drying and firing behaviour (plasticity, drying sensitivity, mechanical strength, bulk density, water absorption, and shrinkage) were determined. The microstructure, phase composition, durability and leaching (EN 12457, granular materials, end-life step, European Waste Landfill Directive; NEN 7345, monolithic materials, use-life step, Dutch Building Material Decree) were evaluated for bricks manufactured at optimal firing temperature. These results demonstrate that spent foundry sand can be recycled in clay bricks. There are no relevant technological drawbacks, but the feasibility strongly depends on the properties of the raw materials. Spent foundry sand may be introduced into bricks up to 30% wt. Most of the hazardous elements from the spent foundry sand are inertized during firing and the concentrations of hazardous components in the leachates are below the standard threshold for inert waste category landfill excepting for chromium and lead; however, their environmental risk during their use-life step can be considered negligible. PMID:21129840

  8. Identification of Significant Impact of Silicon Foundry Sands Mining on LCIA

    Directory of Open Access Journals (Sweden)

    Jozef Mitterpach

    2015-12-01

    Full Text Available This paper presents a case study based on a LCA (Life Cycle Assessment research program of the silicon foundry sand (SFS due to the large quantity of produced waste foundry sand (WFS. The foundry waste is a high priority sector within the growing European foundry industry. It is necessary to understand the full life cycle of the foundry waste in order to correctly identify magnitude and types of impacts it has on the environment. System boundary includes the processes: mining, modification, packing, storage and transport to foundry. Inventory analysis data were analyzed and finally converted to the functional unit, which has been defined as one ton of SFS. The resulting environmental impact of SFS production in endpoint is: consumption of natural resources 70.9%, ecosystem quality 18.2% and human health 10.9%. The following portions, with respective percentages, have the greatest overall effect on these results: diesel fuel consumption 32.4% and natural gas consumption 28.7%, electricity usage 17.2%, transport 12.2%, devastation caused by the SFS 5.35% and oil (engine, gear and hydraulic consumption 4.14%. The highest contributor to the diesel fuel consumption is the SFS exploitation. The overall effect of desiccation was 35.8% and was caused by high consumption of resources and electricity.

  9. Use of standardized procedures to evaluate metal leaching from waste foundry sands.

    Science.gov (United States)

    Miguel, Roberto E; Ippolito, James A; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2013-01-01

    As part of the casting process, foundries create sand molds and cores to hold the molten metal to specific dimensional tolerances. Although most of the waste foundry sands (WFSs) from this process are land filled, there is great interest in diverting them for use in agricultural and geotechnical applications. One potential limitation to their beneficial use is concern that the WFSs will leach high levels of trace metals. The aim of this study was to quantify Ag, Ba, Cd, Cr, Cu, Ni, Pb, and Zn in leaching extracts from 96 waste molding and core sands from ferrous and nonferrous foundries. The procedures used to assess leaching in the WFSs were the Extraction Procedure, the Toxicity Characteristic Leaching Procedure, and the American Society for Testing and Materials water extraction procedure. The metal extract concentrations were compared with those found in virgin silica sands and Argentinean and U.S. hazardous waste laws to determine if the WFSs met toxicity limits. Regardless of metal cast and sand binder type, the majority of the WFS extracts analyzed contained metal concentrations similar to those found in virgin sand extracts and were below levels considered hazardous. However, 4 of 28 sands that used alkyd urethane binder were deemed hazardous because Pb concentrations in these sands were found to exceed regulatory thresholds. Although other regulated metals, such as As, Hg, and Se, were not analyzed in the extracts, this dataset provides additional evidence that many WFSs have a low metal leaching potential. PMID:23673854

  10. Effect of compost-, sand-, or gypsum-amended waste foundry sands on turfgrass yield and nutrient content

    Science.gov (United States)

    To prevent the 7-11 million metric tons of waste foundry sand (WFS) produced annually in the U.S. from entering landfills, current research is focused on the reuse of WFSs as soil amendments. The effects of different WFS-containing amendments on turfgrass growth and nutrient content were tested by ...

  11. Metals in waste foundry sands and an evaluation of their leaching and transport to groundwater

    Science.gov (United States)

    While most waste molding foundry sands (WFSs) are not hazardous in nature, regulatory agencies are often reluctant to permit their beneficial use in agricultural and geotechnical applications due to concerns over metal leaching. The objective of this study was to quantify total and Toxicity Characte...

  12. The Characterization of Total and Leachable Metals in Foundry Molding Sands

    Science.gov (United States)

    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study ...

  13. The characterization and composition of bacterial communities in soils blended with spent foundry sand

    Science.gov (United States)

    Spent foundry sands (SFSs) are a likely replacement for virgin aggregate used in manufactured soils, such as topsoils, potting soils, and landscaping mixes. While SFSs generally contain low concentrations of trace elements and xenobiotics, concerns about their impact upon environmental receptors ha...

  14. Waste Foundry Sand Soil Amendment to Reduce Atrazine Loading to Surface Runoff

    Science.gov (United States)

    A series of experiments was conducted to evaluate the potential for surface applied foundry sand (FS) waste material to reduce atrazine in runoff water from fields having atrazine-based weed management. In the first experiment, the ability of several FSs to remove atrazine from the water column was ...

  15. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Directory of Open Access Journals (Sweden)

    Fan Zitian

    2014-09-01

    Full Text Available A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 篊, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  16. A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

    Institute of Scientific and Technical Information of China (English)

    Fan Zitian; Liu Fuchu; Long Wei; Li Guona

    2014-01-01

    A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The waste resin bonded sand was first reclaimed by a thermal method and the waste clay bonded sand was reclaimed by a wet method. Then, hot thermal reclaimed sand and the dehydrated wet reclaimed sand were mixed in certain proportions so that the hot thermal reclaimed sand dried the wet reclaimed sand leaving some water. The thermal reclamation efficiency of the waste resin bonded sand was researched at different heat levels. The optimized wet reclamation process of the waste clay bonded sand was achieved by investigating the effects of wet reclamation times, sand-water ratio and pH value on the reclaimed sand characteristics. The composite reclamation cost also was calculated. The research results showed that the properties of the mixed reclaimed sand can satisfy the application requirements of foundries; in which the temperature of the thermal reclamation waste resin bonded sand needs to be about 800 ºC, the number of cycles of wet reclamation waste clay bonded sand should reach four to five, the optimal sand-water ratio of wet reclamation is around 1:1.5, and the pH value should be adjusted by adding acid. The mass ratio of hot thermal reclaimed sand to dehydrated wet reclaimed sand is about 1:2.5, and the composite reclaimed sand cost is around 100 yuan RMB per ton.

  17. Characterization of physical and chemical properties of spent foundry sands pertinent to beneficial use in manufactured soils

    Science.gov (United States)

    Of 2,000 United States foundries, 93% produce ferrous or aluminum castings, generating 9.4 million tons of non-hazardous spent foundry sand (SFS) annually, of which only 28% is beneficially used. The U.S. EPA Resource Conservation Challenge identifies SFS as a priority material for beneficial use a...

  18. EVALUATION OF THE BENTONITE CONTENT IN SPENT FOUNDRY SANDS AS A FUNCTION OF HYDRAULIC CONDUCTIVITY COEFFICIENT

    Directory of Open Access Journals (Sweden)

    Schirlene Chegatti

    2013-06-01

    Full Text Available This study evaluates the relationship of the bentonite content and hydraulic conductivity coefficient (k of waste foundry sands in tests of hydraulic conductivity in a flexible wall permeameter. The test samples had concentrations of activated sodium bentonite and natural sodium bentonite between 4% and 15%. It was also analyzed chemically the liquid leachate (aluminum, barium, chromium, cadmium, lead, phenols, iron, fluoride, and manganese, following de standard tests of Standard Methods 3111 B e D for the determination of this components in liquid samples. The experiments were supplemented with cation exchange capacity analysis. The results indicate that the values of are is related to the content of bentonite in waste foundry sand and the percolation from this waste disposal.

  19. Six Sigma in Manufacturing of Ingot Moulds in Foundry and Pattern Shop by Improving Sand Quality

    Directory of Open Access Journals (Sweden)

    Abhishek Pandey

    2016-04-01

    Full Text Available The casting industries suffer from low quality production and productivity due to different aspects of process practices, where various process parameters are involved. A study performed in foundry and pattern shop of a steel industry explains various challenges that cause defects in casting. This work controls the sand quality which improves the casting and reduces the defects. Six sigma is control philosophy for reducing the defect vice versa improves the quality. This work also attempt the improvement in sand quality for Ingot mould in Foundry and pattern shop of steel industry where such innovative task has not been performed for achieving the Six Sigma by using the optimization techniques like ANOVA and Taguchi for controlling process parameters by available soft tool platform MINITAB in research society. Some other study methods also been performed for refine the results of research like Process Flow Diagram, Why Why Analysis, Cause And Effect Diagram, Pareto Pie Chart, Analyze Phase, Improve and Control Phase.

  20. Analysis of modern methods of assessing the quality of sand foundry moulds

    OpenAIRE

    K. Smyksy; Zych, J.; T. Snopkiewicz

    2015-01-01

    Currently offered devices for the hardness measuring or indices of the mould strength, are presented in the hereby paper. The presented results allow to compare approximately the indications of individual devices of different types.The description of the author’s own microprocessor tester for the quality assessment of the sand foundry moulds, is shown. On the bases of the measurements results it is possible, to evaluate indirectly, the mould apparent density in the selected points, as well as...

  1. The regeneration of waste foundry sand and residue stabilization using coal refuse.

    Science.gov (United States)

    Park, Chong-Lyuck; Kim, Byoung-Gon; Yu, Youngchul

    2012-02-15

    The processes for recycling waste foundry sand are divided between regeneration and beneficial reuse, and the potential for regeneration is higher than that of reuse. In this study, two processes for the recycling and residue stabilization of waste foundry sands were considered. One is the dry mechanical process for recycling, and the other is the stabilization process for powdered residue. The dry mechanical process of regeneration consists of crushing, grinding, separation, and classification. To stabilize the residues that were generated through the regeneration process, powdered residues were pelletized by a high-shear pelletizer, and the surfaces of the pellets were subsequently coated with coal refuse powders that contained sodium silicate as a binder. Coated pellets were sintered by a self-propagating combustion method. The refractory index of the recycled sands, as measured by the Seger cone method, was over -34, and their SiO(2) contents of 94% was similar to that of green sand. The general conclusion that coal refuse and sodium silicate stabilize heavy metals better than other processes may lead to the development of a cost-effective solution for stabilizing heavy metals in residues. PMID:22197564

  2. New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.;

    2011-01-01

    Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined......–gel coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...... in the foundry industry since the raw materials and technology are easily affordable....

  3. Experimental study of optimal self compacting concrete with spent foundry sand as partial replacement for M-sand using Taguchi approach

    Science.gov (United States)

    Nirmala, D. B.; Raviraj, S.

    2016-06-01

    This paper presents the application of Taguchi approach to obtain optimal mix proportion for Self Compacting Concrete (SCC) containing spent foundry sand and M-sand. Spent foundry sand is used as a partial replacement for M-sand. The SCC mix has seven control factors namely, Coarse aggregate, M-sand with Spent Foundry sand, Cement, Fly ash, Water, Super plasticizer and Viscosity modifying agent. Modified Nan Su method is used to proportion the initial SCC mix. L18 (21×37) Orthogonal Arrays (OA) with the seven control factors having 3 levels is used in Taguchi approach which resulted in 18 SCC mix proportions. All mixtures are extensively tested both in fresh and hardened states to verify whether they meet the practical and technical requirements of SCC. The quality characteristics considering "Nominal the better" situation is applied to the test results to arrive at the optimal SCC mix proportion. Test results indicate that the optimal mix satisfies the requirements of fresh and hardened properties of SCC. The study reveals the feasibility of using spent foundry sand as a partial replacement of M-sand in SCC and also that Taguchi method is a reliable tool to arrive at optimal mix proportion of SCC.

  4. Applications of the systems theory to the designing of the sand preparation sub-system in foundry plants

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2009-07-01

    Full Text Available This study provides the basic principles for designing the functional structure of manufacturing systems and their components. The analysis of functional values is applied to create the technological and manufacturing model underlying the design of the foundry equipment with machine units and materials handling systems. Quoted examples illustrate the approved procedure to be applied to control the sand preparation process in a foundry.

  5. Suitability of Natural Rubber Latex and Waste Foundry Sand in Cement Concrete

    Directory of Open Access Journals (Sweden)

    Samuel Idiculla Thomas

    2016-06-01

    Full Text Available Suitability of Natural Rubber Latex (NRL as an additive and Waste Foundry Sand (WFS as partial replacement to river sand, in cement concrete was investigated. Experimental study was performed with concrete mixtures containing 1% latex to water ratio, along with 5% and 10% replacement of river sand by WFS. Properties of concrete were studied in both fresh and hardened state. The results of laboratory tests indicate that WFS and NRL reduces the workability of concrete. Slight reduction in splitting tensile strength was observed for mixtures containing NRL and WFS, in comparison to conventional mix. No specific trend was observed for flexural strength at 7 days, but at 28 days the difference was within ±3%, when compared to conventional mix. Strength development for mixtures containing NRL and WFS was slightly lower than conventional mix. The limited results of this study show that concrete containing NRL and WFS do have potential for use as non- structural concrete.

  6. Pyrolysis of foundry sand resins: a determination of organic products by mass spectrometry.

    Science.gov (United States)

    Dungan, Robert S; Reeves, James B

    2005-01-01

    Pyrolysis-gas chromatography-mass spectrometry (MS) was used to identify the major organic products produced by pyrolysis of three foundry sand resins: (i) Novolac and (ii) phenolic urethane (PU) (both phenol-formaldehyde based resins) and (iii) furan (furfuryl alcohol based resin). These resins are used in the metal casting industry as a "sand binder" for making cores (used to produce cavities in molds) and molds for nonferrous castings. During the casting process, the cores and molds are subjected to intense heat from the molten metal. As a result, the organic resins undergo thermal decomposition and produce a number of complex organic compounds. In this study, the organics were tentatively identified by MS after pyrolysis of the resins at 750 degrees C. The major thermal decomposition products from the Novolac, PU, and furan resins were derivatives of phenol, benzene, and furan, respectively. Compounds identified that are of potential environmental concern were benzene, toluene, phenol, o- and p-xylene, o- and m-cresol, and polycyclic aromatic hydrocarbons. Pyrolysis of the Novolac resin resulted in the generation of the most compounds of environmental concern. Because there is interest in beneficially using foundry molding sands in manufactured soils and other agricultural products, it is necessary that organic thermal decomposition products be identified to ensure environmental protection. PMID:15991723

  7. Physical and chemical effects of direct aqueous advanced oxidation processing on green sand foundry mold materials

    Science.gov (United States)

    Clobes, Jason Kenneth

    Iron foundries using the common green sand molding process have increasingly been incorporating aqueous advanced oxidation (AO) systems to reduce the consumption of sand system bentonite clay and coal raw materials by and to decrease their volatile organic compound (VOC) emissions. These AO systems typically use a combination of sonication, ozone aeration, and hydrogen peroxide to treat and recycle slurries of sand system baghouse dust, which is rich in clay and coal. While the overall effects of AO on raw material consumption and organic emissions are known, the mechanisms behind these effects are not well understood. This research examined the effects of bench-scale direct aqueous AO processing on green sand mold materials at the micro level. Bench-scale AO processing, including acoustic sonication, ozone/oxygen aeration, and hydrogen peroxide dramatically decreased the particle sizes of both western bentonite and foundry sand system baghouse dust. Bench-scale AO processing was shown to effectively separate the clay material from the larger silica and coal particles and to extensively break up the larger clay agglomerates. The acoustic sonication component of AO processing was the key contributor to enhanced clay recovery. Acoustic sonication alone was slightly more effective than combined component AO in reducing the particle sizes of the baghouse dust and in the recovery of clay yields in the supernatant during sedimentation experiments. Sedimentation separation results correlated well with the increase in small particle concentrations due to AO processing. Clay suspension viscosity decreased with AO processing due to enhanced dispersion of the particles. X-ray diffraction of freeze-dried baghouse dust indicated that AO processing does not rehydrate calcined montmorillonite and does not increase the level of interlayer water hydration in the dry clays. Zeta potential measurements indicated that AO processing also does not produce any large changes in the

  8. Analysis of total metals in waste molding and core sands from ferrous and non-ferrous foundries.

    Science.gov (United States)

    Miguel, Roberto E; Ippolito, James A; Leytem, April B; Porta, Atilio A; Banda Noriega, Roxana B; Dungan, Robert S

    2012-11-15

    Waste molding and core sands from the foundry industry are successfully being used around the world in geotechnical and soil-related applications. Although waste foundry sands (WFSs) are generally not hazardous in nature, relevant data is currently not available in Argentina. This study aimed to quantify metals in waste molding and core sands from foundries using a variety of metal-binder combinations. Metal concentrations in WFSs were compared to those in virgin silica sands (VSSs), surface soils and soil guidance levels. A total analysis for Ag, Al, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, Te, Tl, V, and Zn was conducted on 96 WFSs and 14 VSSs collected from 17 small and medium-sized foundries. The majority of WFSs analyzed, regardless of metal cast and binder type, contained metal concentrations similar to those found in VSSs and native soils. In several cases where alkyd urethane binder was used, Co and Pb concentrations were elevated in the waste sands. Elevated Cr, Mo, Ni, and Tl concentrations associated with VSSs should not be an issue since these metals are bound within the silica sand matrix. Because of the naturally low metal concentrations found in most WFSs examined in this study, they should not be considered hazardous waste, thus making them available for encapsulated and unencapsulated beneficial use applications. PMID:22738693

  9. The characterization of total and leachable metals in foundry molding sands.

    Science.gov (United States)

    Dungan, Robert S; Dees, Nikki H

    2009-01-01

    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study was to characterize total and leachable metals from waste molding sands. A total elemental analysis for Ag, Al, As, B, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, V, and Zn was conducted on 36 clay-bonded and seven chemically bonded molding sands. Total metal concentrations in the molding sands were similar to those found in agricultural soils. The leaching of metals (i.e. Ag, As, Ba, Be, Cd, Cr, Cu, Ni, Pb, Sb, and Zn) was assessed via the toxicity characteristic leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and ASTM water leach test. Based on the TCLP data, none of the 43 molding sands would meet the Resource Conservation and Recovery Act (RCRA) characteristic for toxicity due to high Ag, As, Ba, Cd, Cr, and Pb. Compared to the TCLP results, the metal concentrations were generally lower in the SPLP and ASTM extracts, which is likely related to the buffering capacity of the extraction fluids. PMID:18194836

  10. Characterization of hydrocarbon emissions from green sand foundry core binders by analytical pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Yujue Wang; Fred S. Cannon; Magda Salama; Jeff Goudzwaard; James C. Furness [Pennsylvania State University, University Park, PA (United States). Department of Civil and Environmental Engineering

    2007-11-15

    Analytical pyrolysis was conducted to compare the hydrocarbon and greenhouse gas emissions of three foundry sand binders: (a) conventional phenolic urethane resin, (b) biodiesel phenolic urethane resin, and (c) collagen-based binder. These binders are used in the metal casting industry to create internal cavities within castings. Green sand contains silica sand, clay, carbonaceous additives (eg bituminous coal) and water. The core samples were flash pyrolyzed in a Curie-point pyrolyzer at 920{sup o}C with a heating rate of about 3000{sup o}C/sec. This simulated some key features of the fast heating conditions that the core binders would experience at the metal-core interface when molten metal is poured into green sand molds. The core samples were also pyrolyzed in a thermogravimetric analyzer (TGA) from ambient temperature to 1000{sup o}C with a heating rate of 30{sup o}C/min, and this simulated key features of the slow heating conditions that the core binders would experience at distances that are further away from the metal-core interface during casting cooling. Hydrocarbon emissions from flash pyrolysis were analyzed with a gas chromatography-flame ionization detector, while hydrocarbon and greenhouse gas emissions from TGA pyrolysis were monitored with mass spectrometry. The prominent hazardous air pollutant emissions during pyrolysis of the three binders were phenol, cresols, benzene, and toluene for the conventional phenolic urethane resin and biodiesel resin, and benzene and toluene for the collagen-based binder. Bench-scale analytical pyrolysis techniques could be a useful screening tool for the foundries to compare the relative emissions of alternative core binders and to choose proper materials in order to comply with air-emission regulations. 20 refs., 4 figs., 1 tab.

  11. Laboratory Testing of Foundry Sands as Bulking Agents for Porous Media Filters Used to Treat Agricultural Drainage Waters

    Science.gov (United States)

    Foundry sands are industrial byproducts that may have potential application as bulking agents that when mixed with small amounts of more chemically reactive materials (i.e. sulfur modified iron, fly ash, etc.) can be used to produce porous media filters capable of removing contaminants from agricult...

  12. Mechanical and Durability Properties of Concrete Made with Used Foundry Sand as Fine Aggregate

    Directory of Open Access Journals (Sweden)

    G. Ganesh Prabhu

    2015-01-01

    Full Text Available In recent years, the construction industry has been faced with a decline in the availability of natural sand due to the growth of the industry. On the other hand, the metal casting industries are being forced to find ways to safely dispose of waste foundry sand (FS. With the aim of resolving both of these issues, an investigation was carried out on the reuse of waste FS as an alternative material to natural sand in concrete production, satisfied with relevant international standards. The physical and chemical properties of the FS were addressed. The influence of FS on the behaviour of concrete was evaluated through strength and durability properties. The test results revealed that compared to the concrete mixtures with a substitution rate of 30%, the control mixture had a strength value that was only 6.3% higher, and this enhancement is not particularly high. In a similar manner, the durability properties of the concrete mixtures containing FS up to 30% were relatively close to those of control mixture. From the test results, it is suggested that FS with a substitution rate of up to 30% can be effectively used in concrete production without affecting the strength and durability properties of the concrete.

  13. 铸造废砂的环境毒性研究%Environmental Toxicity of Waste Foundry Sand

    Institute of Scientific and Technical Information of China (English)

    张海凤; 王玉珏; 王劲璘; 黄天佑; 熊鹰

    2013-01-01

    The metal leaching characteristics and volatile organic compounds ( VOCs) of five different types of waste foundry sands were analyzed with the toxicity characteristic leaching procedure (TCLP) and head space-gas chromatography ( HS-GC). MicrotoxTM and soil dehydrogenase activity (DHA) tests were then used to evaluate the bio-effects of these waste sands. The results showed that due to the different metals poured and casting materials used to make the sand molds, there was significant difference among the five waste foundry sands in the compositions and concentrations of metal and organic pollutants. The concentrations of Fe in the leachates of iron and steel casting waste foundry sand exceeded the maximal allowable concentrations specified in the National Standard of Drinking Water Quality, whereas the As concentration in the leachate of aluminum casting waste foundry sand exceeded the standard. The five waste foundry sands had quite different compositions and levels of VOCs, which resulted in different levels of inhibition effects on the luminescent bacteria (30% and 95% ). Additionally, the soil DHA tests suggested that metal pollutants in waste foundry sands may inhibit the soil microbial activity, whereas organics in the sands may slightly promote the microbial activity. The results of this study indicated that the waste foundry sands may pose considerable threat to the environment when improperly disposed.%采用毒性特性浸出程序、顶空气相色谱技术检测了5种铸造废砂中的重金属与有机污染物,采用发光细菌毒性检测技术和土壤酶活性实验研究了废砂的生物效应.结果表明,由于浇注金属与造型材料的不同,5种铸造废砂中的金属与有机污染物成分和浓度均有较大差异.其中,铸铁与铸钢废砂浸出液中的铁离子,铸铝废砂中的As离子超出了《地表水环境标准》规定的最大允许检出浓度.5种废砂中的有机污染物种类十分复杂,对发光细菌表

  14. Effect of compost-, sand-, or gypsum-amended waste foundry sands on turfgrass yield and nutrient content.

    Science.gov (United States)

    de Koff, J P; Lee, B D; Dungan, R S; Santini, J B

    2010-01-01

    To prevent the 7 to 11 million metric tons of waste foundry sand (WFS) produced annually in the USA from entering landfills, current research is focused on the reuse of WFSs as soil amendments. The effects of different WFS-containing amendments on turfgrass growth and nutrient content were tested by planting perennial ryegrass (Lolium perenne L.) and tall fescue (Schedonorus phoenix (Scop.) Holub) in different blends containing WFS. Blends of WFS were created with compost or acid-washed sand (AWS) at varying percent by volume with WFS or by amendment with gypsum (9.6 g gypsum kg(-1) WFS). Measurements of soil strength, shoot and root dry weight, plant surface coverage, and micronutrients (Al, Fe, Mn, Cu, Zn, B, Na) and macronutrients (N, P, K, S, Ca, Mg) were performed for each blend and compared with pure WFS and with a commercial potting media control. Results showed that strength was not a factor for any of the parameters studied, but the K/Na base saturation ratio of WFS:compost mixes was highly correlated with total shoot dry weight for perennial ryegrass (r = 0.995) and tall fescue (r = 0.94). This was further substantiated because total shoot dry weight was also correlated with shoot K/Na concentration of perennial ryegrass (r = 0.99) and tall fescue (r = 0.95). A compost blend containing 40% WFS was determined to be the optimal amendment for the reuse of WFS because it incorporated the greatest possible amount of WFS without major reduction in turfgrass growth. PMID:20048325

  15. Peat-assisted phytoremediation of waste foundry sands: plant growth, metal accumulation and fertility aspects.

    Science.gov (United States)

    Moreno, Fábio N; Sígolo, Joel B; Figueira, Antonio V

    2012-03-01

    We investigated the potential of peat additions to improve plant growth and fertility and to reduce plant metal uptake in waste foundry sands (WFS) landfills. The WFS contains 78211 mg kg(-1) and 371 mg kg(-1) concentrations of Cr and Ni, respectively, and varied metal concentrations. The experiment investigated the growth of Brassica juncea plants on fertilized WFS mixed with peat at concentrations of 0, 2.5, 5, and 10% (w/w). The highest peat treatment allowed substantial plant growth and increased Ni mass in shoots, which was positively correlated to shoot biomass increments. On a concentration basis, peat additions did not increase shoot Ni values, thus suggesting that plants grown on peat-treated WFS may not increase risks to human and ecological receptors. Chromium was below detection levels in shoots for all peat treatments. Peat-treated substrates also promoted increased CEC values and higher water holding capacity, therefore improving the WFS agronomical properties. These results indicate that peat can be used as an amendment to assist in the phytoremediation of WFS landfill areas. However, there was evidence for increased mobilization of Cr and Ni in the substrate solution which can pose a threat to local groundwater. PMID:22567709

  16. Geotechnical and leaching properties of flowable fill incorporating waste foundry sand.

    Science.gov (United States)

    Deng, An; Tikalsky, Paul J

    2008-11-01

    Waste foundry sand (WFS) can be converted into flowable fill for geotechnical applications. In this study, WFS samples were obtained from 17 independent metal casting facilities with different casting processes, thus representing a good range of WFS properties. The laboratory studies include physical, geotechnical and leaching properties of flowable fills consisting of WFS, cement, and fly ash mixed to different water contents. The main properties measured include WFS physical properties (density, particle gradation, grain shape, and fine content), WFS flowable fill geotechnical properties (unconfined compressive strength, hydraulic conductivity, setting time, and bleeding), and the fill's leaching properties (heavy metals and organics in the bleed water and the leachate extracted from hardened WFS flowable fills). The test results indicate that in terms of the physical properties, most of the data fall within narrow ranges, although data from the copper/aluminum-based WFS samples might fall beyond the ranges. Geotechnical properties of WFS flowable fills in both fresh and hardened phases were verified conforming to the features of specified flowable fills. Material leaching analyses indicate that the toxicity of WFS flowable fills is below regulated criteria. A mix formulation range originated from this study is proposed for the design of WFS made flowable fill. PMID:18082390

  17. Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand.

    Science.gov (United States)

    Mastella, Miguel Angelo; Gislon, Edivelton Soratto; Pelisser, Fernando; Ricken, Cláudio; da Silva, Luciano; Angioletto, Elídio; Montedo, Oscar Rubem Klegues

    2014-08-01

    The creation of metal parts via casting uses molds that are generally made from sand and phenolic resin. The waste generated after the casting process is called waste foundry sand (WFS). Depending on the mold composition and the casting process, WFS can contain substances that prevent its direct emission to the environment. In Brazil, this waste is classified according to the Standard ABNT NBR 10004:2004 as a waste Class II (Non-Inert). The recycling of this waste is limited because its characteristics change significantly after use. Although the use (or reuse) of this byproduct in civil construction is a technically feasible alternative, its effects must be evaluated, especially from mechanical and environmental points of view. Thus, the objective of this study is to investigate the effect of the use of WFS in the manufacture of cement artifacts, such as masonry blocks for walls, structural masonry blocks, and paving blocks. Blocks containing different concentrations of WFS (up to 75% by weight) were produced and evaluated using compressive strength tests (35 MPa at 28 days) and toxicity tests on Daphnia magna, Allium cepa (onion root), and Eisenia foetida (earthworm). The results showed that there was not a considerable reduction in the compressive strength, with values of 35 ± 2 MPa at 28 days. The toxicity study with the material obtained from leaching did not significantly interfere with the development of D. magna and E. foetida, but the growth of the A. cepa species was reduced. The study showed that the use of this waste in the production of concrete blocks is feasible from both mechanical and environmental points of view. PMID:24582355

  18. Reuse of waste foundry sand through interaction with sodium silicate binder; Reutilizacao da areia descartada da fundicao, a partir da sua interacao com agente ligante silicato de sodio

    Energy Technology Data Exchange (ETDEWEB)

    Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L., E-mail: josi3souza@gmail.com [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Oliveira, I.L. [Universidade Tecnologica Federal do Parana (UTFPR), Ponta Grossa, PR (Brazil)

    2012-07-01

    Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

  19. Nutrient and trace element dynamics in blended topsoils containing spent foundry sand and compost.

    Science.gov (United States)

    Stehouwer, Richard C; Hindman, Jennifer M; Macdonald, Kirsten E

    2010-01-01

    Spent foundry sand (SFS) could be used with compost to produce blended synthetic topsoil material but many environmental agencies restrict such use out of concern for leaching and plant uptake of contaminants in SFS. A 3 yr field experiment assessed the potential for contaminant leaching and plant uptake from natural soils and blended synthetic topsoils made with three SFSs and three composts. Plots were instrumented with lysimeters and planted with perennial ryegrass (Lolium perenne L.). Growth was better on blended soils than natural soils and tissue content of most nutrients and trace elements remained within normal ranges in plants grown on both blended and natural soils, though concentrations of N, P, K, S, B, Cu, Mo, and Zn were larger from some of the blended soils. Blended soils leached more P and K than natural soils and blended soil made with low C/N ratio compost leached more NH(4) than the natural soil. All blended soils leached more Cu, and some leached more As, Mo, and Zn than natural soils. With the exception of As in leachates from one blended soil no trace elements exceeded drinking water standards. None of the 13 polyaromatic hydrocarbons or 11 phenolics analyzed was detected in the leachates. We conclude use of SFS in blended soils presents low risk from trace metal or organic contaminants in SFS. Blended soils with SFS and compost perform well as topsoil substitutes and the greatest environmental risk is N and P leaching from use of low C/N ratio or immature composts. PMID:20176832

  20. Measurement of elastic modulus and evaluation of viscoelasticity of foundry green sand

    Directory of Open Access Journals (Sweden)

    Qingchun XIANG

    2004-08-01

    Full Text Available Elastic modulus is an important physical parameter of molding sand; it is closely connected with molding sand's properties. Based on theories of rheology and molding sand microdeformation, elastic modulus of molding sand was measured and investigated using the intelligent molding sand multi-property tester developed by ourselves. The measuring principle was introduced. Effects of bentonite percentage and compactibility of the molding sand were experimentally studied. Furthermore, the essential viscoelastic nature of green sand was analyzed. It is considered that viscoelastic deformation of molding sand consists mainly of that of Kelvin Body of clay membrane, and elastic modulus of molding sand depends mainly on that of Kelvin Body which is the elastic component of clay membrane between sands. Elastic modulus can be adopted as one of the property parameters, and can be employed to evaluate viscoelastic properties of molding sand.

  1. Measurement of elastic modulus and evaluation of viscoelasticity of foundry green sand

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    Elastic modulus is an important physical parameter of molding sand; it is closely connected with molding sand's properties. Based on theories of rheology and molding sand microdeformation, elastic modulus of molding sand was measured and investigated using the intelligent molding sand multi-property tester developed by ourselves. The measuring principle was introduced. Effects of bentonite percentage and compactibility of the molding sand were experimentally studied. Furthermore, the essential viscoelastic nature of green sand was analyzed. It is considered that viscoelastic deformation of molding sand consists mainly of that of Kelvin Body of clay membrane, and elastic modulus of molding sand depends mainly on that of Kelvin Body which is the elastic component of clay membrane between sands. Elastic modulus can be adopted as one of the property parameters, and can be employed to evaluate the viscoelastic properties of molding sand.

  2. Use of an integrated approach to characterize the physicochemical properties of foundry green sands

    Science.gov (United States)

    A fresh green sand, spent green sand, and a weathered spent green sand from a landfill were analyzed using diffractometry, electron microscopy, granulometry, spectrometry, and thermogravimetry. Our objective was to understand how the physicochemical properties of the green sands change from their o...

  3. The reclamation of used moulding and core sands as a part of research programme of the Foundry Research Institute in Cracow

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2010-04-01

    Full Text Available The article presents a historical outline of studies carried out by the Foundry Research Institute in Cracow on technical and technological solutions regarding the development of a reclamation process of the used moulding and core sands with attention focused on the past twenty years. Various aspects that control studies of the sand reclamation, from the thermal process, through pneumatic reclamation, and with preferences focused on the application of a mechanical treatment of the used sand, were discussed. Particular emphasis was put on the vibration method.Examples of design solutions developed by the Foundry Research Institute in Cracow were described. They were implemented inindustrial practice both at home and abroad. Their versatility and effectiveness as satisfying BAT criteria was stressed.

  4. Reclamation for foundry sand and establishment of application system to ester hardening process; Imono suna saiseiho to ester koka process eno riyo system no kakuritsu

    Energy Technology Data Exchange (ETDEWEB)

    Shibuya, E. [Koei Co. Ltd., Saitama (Japan); Sekine, S.

    1998-10-25

    An ester hardening process and its compatibility with reclaimed sand were studied on reclamation and utilization of foundry sand. As a result, a system was established to utilize the foundry sand repeatedly. Sand reclaimed by using the ester hardening process based on the compaction type reclamation method assures the targeted ignition loss reduction rate. A possibility of sand re-utilization was verified at low cost under soft grinding condition, even if considerations are given on reclamation and recovery rate under the reduced ignition loss, and on change in the electric current load and particle size indexes. Application of the reclamation using this method was made on recovered sand having self-hardening property of nine and gas hardenability of one, where continuous operation of molding, casting and recovery is carried out. Reclamation and recovery rate with two-path reclamation treatment is 94.6%, and compression strength in test pieces showed 300 N/cm {sup 2} both in the self-hardening property and gas hardenability after a lapse of three hours. The properties of the reclaimed sand made in the study process were found superior to those of new sand before reclamation in molding properties (fluidity and filling performance). 6 refs., 20 figs., 3 tabs.

  5. Application of design projects developed by Foundry Research Institute in Krakow in construction of integrated stand for processing and reclamation of moulding sands

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2008-04-01

    Full Text Available The article is devoted to the description of a new integrated system for processing and reclamation of moulding and core sands using the equipment developed by Foundry Research Institute in Krakow. The idea and operation of a complex stand, which allows for co-existence of three routes of material circulation, i.e. system sand, new sand and reclaim, with maximum utilisation of the existing equipment have been presented. Various aspects, economical and ecological, of the proposed design have been discussed.

  6. Range Of Thermal Conductivity Changes Of Wet Green Foundry Sand During Casting Solidification

    Directory of Open Access Journals (Sweden)

    Krajewski P.K.

    2015-09-01

    Full Text Available The paper presents results of measuring thermal conductivity of green sand mould material and time of castings solidification evaluated from cooling curves. During the experiments pure Cu (99,8 % plate was cast into the examined sand moulds. Basing on the measurements it was stated that thermal conductivity of the moulding sand has complex temperature variability, especially during the water vaporization. It was confirmed that water vaporization strongly influences thermal conductivity of the moulding sand in the first period of the mould heating by the poured casting. The obtained dependence should be used in the numerical calculations to improve their accuracy.

  7. Effects of Moisture Content on the Foundry Properties of Yola Natural Sand

    Directory of Open Access Journals (Sweden)

    Paul Aondona IHOM

    2012-08-01

    Full Text Available The effect of moisture content of Yola natural sand has been studied. The moisture content was varied from 1 to 9%. The effect of the moisture content on the green compression strength, green permeability and bulk density was investigated. Particle size distribution of the natural sand, the grain fineness number, average grain size, grain shape and the clay content of the natural sand were also studied. 5% moisture gave the optimum green compression strength of 118.6KN/m2. The dry compression strength increased with moisture content, an optimum value of 4000KN/m2 was obtained at 9% moisture. The Yola natural sand had a grain fineness number of 88.05AFS, average grain size of 335.78 microns and a clay content of 26%. A sand mixture containing 5% moisture was prepared and used to produce a test casting with aluminium scraps, the test casting was sound.

  8. Harmless treatment of used foundry sands and dewatered municipal sludge by microwave

    Directory of Open Access Journals (Sweden)

    H. F. Wang

    2015-07-01

    Full Text Available A new method to treat four solid wastes of sodium silicate used sands, dewatered municipal sludge, clay sands sludge and waste polyethylene, was discussed. About wt/ 50 % sodium silicate used sands and wt/ 50 % dewatered sludge were mixed, and then cured by microwave with a certain thickness film of clay sands sludge and waste plastic of polyethylene in the surface. The results showed that the compression strength of granulation sample with the size of Ф 50 × 50 mm was over 0,45 MPa. The waste plastic was the key factor for the durability, and curing temperature must be over melting temperature, so the thicker film could be coated in the surface of used sands and sludge.

  9. Design and production of a novel sand materials strength testing machine for foundry applications

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

    2012-01-01

    testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

  10. Ecotoxicological evaluation of foundry sands and cosmetic sludges using new earthworm biomarkers.

    Science.gov (United States)

    Curieses, Silvana Patricia; Sáenz, María Elena; Larramendy, Marcelo; Di Marzio, Walter

    2016-07-01

    The management and final disposal of industrial wastes are a matter of considerable human concern. The present study evaluates the cyto/genotoxic effects and changes of the coelomic cell formulas exerted by aqueous leachates and solid waste (SW) of two industrial residues using coelomocytes extruded from Eisenia fetida. The assayed wastes corresponded to industrial foundry and cosmetic activities. After 14 days of exposure, we obtained a group of endpoints that reflect the toxicity/genotoxicity, coelomocyte formula and indexes; and the mortality classical value (LC50-14d). Among the variables measured, total coelomocytes formula (eleocytes + amebocytes + granulocytes) appears as a single and easy parameter to assess the toxicity of eluates at short exposure times. We applied a set of assays using earthworms as test organism that would allow evaluating SW as well as its aqueous leachates. It is easy to run trials combining exposures of 1 h to 14 days, which can be integrated into the implementation of the traditional test for evaluating acute toxicity. PMID:27030125

  11. Recycling of iron foundry sand and glass waste as raw material for production of whiteware.

    Science.gov (United States)

    Bragança, Saulo R; Vicenzi, Juliane; Guerino, Kareline; Bergmann, Carlos P

    2006-02-01

    The purpose of this study was to evaluate the production feasibility of triaxial whiteware using sand from cast iron moulds as a raw material instead of silica, and recycled glass in place of feldspar. Formulations were prepared using sand, glass waste, and white-firing clay such that only 50% of the composition was virgin material (clay). The ceramic bodies were formed by pressing and fired at different temperatures (between 1100 and 1300 degrees C). Specimens were characterized in terms of green density prior to firing; and their flexural strength, linear shrinkage, and water absorption were measured after firing. The microstructure was determined by scanning electron microscopy. Possible environmental impacts of this recycling process were also evaluated, through solubility and leaching tests, according to Brazilian standards. Gaseous emissions during the firing process were also analysed. The results showed that it is possible to produce triaxial ceramics by using such alternative raw materials. PMID:16496871

  12. The use of SHS-process slag for the preparation of foundry sand

    Science.gov (United States)

    Safronov, N.; Kharisov, L.

    2015-06-01

    The article presents the construction of a linear approximation of the response function (strength of molding sand on tensile strength and air permeability) in a given area by changing the investigated factors for which charge makeup of SHS-cast iron obtaining process and content of the slag product of this process in the molding mixture were used. The analysis of regression coefficients significance of the objective function was done to identify the most important input parameters.

  13. Polysialates binders preparation and their influence to shear strength of foundry sand mixtures

    Directory of Open Access Journals (Sweden)

    R. Fridrich

    2008-07-01

    Full Text Available This paper deals with polysialates water-glasses preparation. There were used various procedures with the goal to create inorganic polymer on silicon and aluminum base. The one composed of SiO2 and AlO4 tetrahedron chains. For the preparation was concentrated NaOH solution used together with metakaolinite in a way low-temperature synthesis in the presence of alkaline silicate: higher pressure and temperature (autoclave to direct making of alkaline silicate made of sand, NaOH with metakaolinite addition and by melting fritted glass together with metakaolinite and dissolution in autoclave. The dissolving effectivity was evaluated by the concentration of aluminum in alkaline silicate and by the influence to reduce strengths after heat exposition with this inorganic binder.

  14. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system...... is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  15. Process modeling and control in foundry operations

    Science.gov (United States)

    Piwonka, T. S.

    1989-02-01

    Initial uses of process modeling were limited to phenomenological descriptions of the physical processes in foundry operations, with the aim of decreasing scrap and rework. It is now clear that process modeling can be used to select, design and optimize foundry processes so that on-line process control can be achieved. Computational, analogue and empirical process models have been developed for sand casting operations, and they are being applied in the foundry with beneficial effects.

  16. FOUNDRY WASTE MANAGEMENT

    Directory of Open Access Journals (Sweden)

    Borut Kosec

    2008-06-01

    Full Text Available Waste management in foundries is gaining a higher ecological and economical importance. Waste is becoming an increasingly traded product, where excellent profits can be made. Due to the cost reduction and successful business operation in companies, waste has to be regenerated and used again as a material to the maximum possible extent. Such research is long lasting and expensive and is a great challenge for companies. In the frame of our research, a total waste management case study for the Slovenian foundry Feniks was carried out. From the sustainable development point of view, waste management is most suitable, since it ensures the material utilization of waste, reduces the consumption of natural renewable or non-renewable resources and makes efficient production capacity utilization possible. Properly treated ecologically safe waste with a suitable physical characteristic, long-term existence, is a substitute for natural materials. Sand, dust, slag and other mineral waste from foundries are increasingly being used as materials in other industries. The foundry Feniks was awarded with certification of the environmental management system according to the standard SIST EN ISO 14001 and confirmed its environmental credentials.

  17. The pneumatic conveying applications in foundry industry

    OpenAIRE

    D. Homa; K. Janerka; J. Szajnar; Jezierski, J.

    2010-01-01

    The paper presents some issues connected to pneumatic conveying usage in foundry industry. The loose materials transportation (sand and moulding sand) through consecutive production cycles were described. The powder injection into liquid metal, the bentonite into mixers and pneumatic used moulding sand reclamation applications were presented, too. The industrial setups, technological descriptions and some loose materials parameters were given, too.

  18. The Research and Application of Technique and Equipment for Self-Curing Sand Foundry Technology%自硬砂铸造工艺技术及装备的研究和应用

    Institute of Scientific and Technical Information of China (English)

    吴剑; 李专政

    2013-01-01

    本文介绍了自硬砂铸造生产中砂处理工艺特点及相关工艺装备的技术特征.在其基础上研究设计适用于不同自硬砂铸造生产要求的工艺方案和工艺装备.其目的提高铸造砂处理再生能力,降低成本、促进环保、提高资源再利用.%The technology characteristics of self-curing sand preparation and technical characteristics of related technology equipment with self-curing sand molding production have been introduced,upon which technology draft and equipment adopted for various foundry production requirements will be researched and designed for higher capability of sand reclamation,lower cost,enhanced environment protection and reuse of resources.

  19. The Foundry Technology Development of Self-Curing Sand with Environment Protection and Intelligent Trend%走向环保低碳及智能化发展趋势的自硬砂铸造工艺

    Institute of Scientific and Technical Information of China (English)

    吴殿杰; 朱以松

    2012-01-01

    介绍我国自硬砂铸造工艺及装备发展概况.国内自硬砂铸造行业在致力创建敏捷制造体系的同时,更加注重建立精益生产,虚拟制造,计算机集成技术,绿色工程,清洁生产,节能减排等思路,引领大型高端铸件自硬砂铸造走向绿色、环保、智能化的发展趋势.%survey of the development of foundry technology and equipment of resin self-hardening sand has been introduced. With efforts to create agile manufacturing system, domestic self-hardening sand casting industry has payed more attention to establish an idea of precise manufacturing, virtual manufacturing, computer integrated technology, green engineering, clean production, energy saving, emission reduction for leading a development trend of intelligent of heavy castings with premium quality in machine tool foundry with green cast, environmental protection.

  20. Industrial sand and gravel

    Science.gov (United States)

    Dolley, T.P.

    2013-01-01

    Domestic production of industrial sand and gravel in 2012 was about 49.5 Mt (55 million st), increasing 13 percent compared with that of 2011. Some important end uses for industrial sand and gravel include abrasives, filtration, foundry, glassmaking, hydraulic fracturing sand (frac sand) and silicon metal applications.

  1. International Foundry Forum 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The International Foundry Forum is a "Summit"of the Foundry World. It is the convention of the CEO world wide, of important casting users, ferrous and non-ferrous foundries as well as foundry equipment and consumable suppliers. Their overall goal is to increase the market opportunities for metal castings in competition with other processes and products in a global business environment.

  2. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered.

  3. Dust exposure in Finnish foundries.

    Science.gov (United States)

    Siltanen, E; Koponen, M; Kokko, A; Engström, B; Reponen, J

    1976-01-01

    Dust measurements were made in 51 iron, 9 steel, and 8 nonferrous foundries, at which 4,316 foundrymen were working. The sampling lasted at least two entire shifts or work days continuously during various operations in each foundry. The dust samples were collected at fixed sites or in the breathing zones of the workers. The mass concentration was determined by weighing and the respirable dust fraction was separated by liquid sedimentation. The free silica content was determined by X-ray diffraction. In the study a total of 3,188 samples were collected in the foundries and 6,505 determinations were made in the laboratory. The results indicated a definite difference in the dust exposure during various operations. The highest dust exposures were found during furnace, cupola, and pouring ladle repair. During cleaning work, sand mixing, and shake-out operations excessive silica dust concentrations were also measured. The lowest dust concentrations were measured during melting and pouring operations. Moderate dust concentrations were measured during coremaking and molding operations. The results obtained during the same operations of iron and steel foundries were similar. The distribution of the workers into various exposure categories, the content of respirable dust and quartz, the correlation between respirable dust and total dust, and the correlation between respirable silica and total dust concentrations are discussed. Observations concerning dust suppression and control methods are briefly considered. PMID:184524

  4. The 12th China National Foundry Academic Congress held concurrently with China Foundry Week 2011 successfully in Guangzhou

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    The 12th China National Foundry Academic Congress and China Foundry Week 2011 (hereinafter as Congress),sponsored by the Chinese Mechanical Engineering Society and organized by the Foundry Institution of Chinese Mechanical Engineering Society,was successfully held in Guangzhou from November 14 to 17,2011.Over 530 representatives attended the event.The theme of this event was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".There were 78 academic technical presentations in total,among which 12 were the specially invited speeches that presented in the plenary session.The presentations given in the technical session included 5 on cast steels,15 on non ferrous alloys,7 on cast irons,13 on sand casting process,16 on non sand casting processes,and 10 on moulding materials.A total of 130 technical papers were included in the proceedings of the Congress.

  5. Evaluation of occupational exposure to free silica in Alberta foundries.

    Science.gov (United States)

    Ayalp, A; Myroniuk, D

    1982-11-01

    The Occupational Hygiene Branch of Alberta Workers' Health, Safety and Compensation conducted a comprehensive study of the foundry industry in Alberta. The surveys assessed both the degree of health hazards present and the effectiveness of existing control systems for airborne contaminants. All nine of Alberta's ferrous foundries were surveyed in the course of the project. The foundries varied from those which were small with limited mechanization to those which were large and highly automated. The concentrations of free silica in the work environment are correlated to the different attempts to control silica using substitution and various ventilation systems. The particular foundry processes evaluated for airborne free silica were sand preparation, shakeout, dry sand transport and sand molding. Workers' exposure to free airborne silica was evaluated by personal and area samples. The free silica content of the samples was determined by infra-red spectrophotometry. The results indicated most control systems were inadequate. Effective control methods are described to reduce the health hazard.

  6. Foundry Industry Training Committee

    Science.gov (United States)

    Industrial Training Journal, 1974

    1974-01-01

    The Foundry Industry Training Committee has encouraged the foundry industry in developing systematic manpower training and development programs at all levels. Features developed include competitions as a technique of standard setting, recommendations for technician training, and a widely used manpower information system. (MW)

  7. Wecome to CHINA FOUNDRY

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ With publication of this issue,CHINA FOUNDRY has gone through four years of history. Many thanks to the more than fifty members of the editorial board and the expert referees from home and USA,UK,Japan etc.,who guarantee high quality papers for publication in CHINA FOUNDRY.

  8. Modified polysaccharides as alternative binders for foundry industry

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2016-10-01

    Full Text Available Polysaccharides constitute a wide group of important polymers with many commercial applications, for example food packaging, fibres, coatings, adhesives etc. This review is devoted to the presentation of polysaccharide application in foundry industry. In this paper the selected properties of foundry moulding sand and core sand containing modified polysaccharides as binders are presented according to foreign literature data. Also, author’s own research about effect of using moulding sand binder consisting of modified polysaccharide (modified starch or its composition with non-toxic synthetic polymers are discussed. Based on technologies taken under consideration in this paper, it could be concluded that polysaccharides are suitable as an alternative for use as binder in foundry moulding applications.

  9. Using sol-gel component as additive to foundry coatings to improve casting quality

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.;

    2012-01-01

    The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...

  10. Foundry energy conservation workbook

    Energy Technology Data Exchange (ETDEWEB)

    1990-01-01

    The foundry industry is a significant user of energy, and therefore, a natural candidate for efforts to save energy and improve efficiency by both governmental agencies and technical/trade associations. These efforts are designed to both improve the national energy position and improve the industry's efficiency and profitability. Increased energy cost and the reduced availability of fossil fuels at certain times have provided the incentive to curb waste and to utilize purchased energy wisely. Energy costs now approach and sometimes exceed 10% of the sales dollar of many foundries. Although energy use by foundries has gradually decreased on a per/ton basis in recent years, the foundry industry must continue to find ways to utilize energy more efficiently. This workbook provides ways to achieve this goal.

  11. 废铸砂作为建筑材料资源化再利用研究进展%An overview on beneficial reuses ot waste foundry sand as construction materials

    Institute of Scientific and Technical Information of China (English)

    邓安

    2009-01-01

    Waste foundry sand ( WFS) is a fine byproduct generated in metal casting facilities. To beneficially reuse WFS is the ultimate solution coping with the vast volume disposal of WFS, which not only mitigates the burden on metal casting communities, but also eliminates potential impacts on the environment. This article presents an overview on the environmental and physical characteristics of WFS, and its applications in prevailing construction-based products, such as cement concrete, hot mixing asphalt, controlled low-strength materials, cement, road subbase, embankment, hydraulic barrier and landfill liners. It reports that ferrous WFS is basically non-hazardous and will not incur unacceptable adverse environmental impacts. Reuses in above applications as construction materials lead to building products or engineered works at least technically equivalent to those using traditional materials. Thus, WFS is qualified for such beneficial reuses.%废铸砂是铸造工业在金属制品的生产过程中次生出来的一种细颗粒固体废弃物.研究其作为一种资源进行合理再利用是当前处置废铸砂、保护生态环境的良好对策.本文对废铸砂的环境特征、物理性质及废铸砂作为建筑材料在多种建筑制品及工程中的资源化再利用进行了综述研究,涉及的再利用领域包括混凝土、热拌沥青混合料、低强度填料、水泥、路基、路堤、阻水帷幕(屏障)和衬垫.调杳发现,次生于黑色会属(铁和钢)铸造生产线的废铸砂是一种无害固体废弃物,正确处置和科学利用,对环境不会产生二次污染,在以上建筑制品及工程中的应用能满足相关技术、性能要求,可以替代相关的材料进行资源化再利用.

  12. Tekstil Atıksularının Gideriminde Atık Döküm Kumlarının Kullanımı / Using of Waste Foundry Sands in Removal of Textile Wastewater

    Directory of Open Access Journals (Sweden)

    ELİF HATİCE GÜRKAN

    2012-12-01

    öküm kumlarının, tekstil endüstrisi atık sularında renk gideriminde adsorbent olarak kullanılması amaçlanmaktadır. Using of Waste Foundry Sands in Removal of Textile Wastewater Nowadays, the accelerating need of water due to usage of water in industralized countries and global warming is causing all water sources to be exhausted. The effects the industrial wastewater made to the nature are important level, changer of natural balance, and sometimes non returned position. By reusing the treated the wastewater, not only the consumption of natural water sources has been prevented, but also the amount of discharged treated wastewater and its effects to the environment has been decreased. The wastewater resulted from industries shows big differences according to the wastewater in houses in the conditions of resource, amount, and character. So output water of the industry establishment has to be purified to prevent not to dirty natural water places. Textile industry is one of the biggest industries of Turkey and it consumes Access amount of water. As there are several methods and technologies used in this sector due to the different raw materials and various chemicals, the wastewaters obtained vary related to the products produced. The most prominent feature of textile industry wastewater is contained high amounts of organic and inorganic chemicals, and high total organic carbon (TOC, chemical oxygen demand (COD and intense color. The discharge of dyes into the receiving waters constitutes only a small portion of water pollution. However the presence of very low concentrations of dyes in receiving waters is aesthetically undesirable. Therefore, treatment processes removing dyes from textile effluents have become important in order to conserve receiving waters. In this study is to investigate using the adsorpsion method of removal with waste foundry sands, which are used expecially dye nd textile industries and are an important polluting agent in the waste water dumped into

  13. Pneumatic reclamation devices applied in the conditions of Ostrowiec Foundry

    Directory of Open Access Journals (Sweden)

    D. Homa

    2010-04-01

    Full Text Available The scope of publication includes presentation of used sand reclamation system with the use of energy of compressed stream of air, whichshift reclaimed sand in pneumatic system. The solution, by incorporating into pneumatic installation an element which act as special disordered element causing controlled flow of two-phase flow to clean the surface layer of regenerated grains in a dry environment.The described reclamation equipment was installed and operated in the foundry "Ostrowiec".

  14. Characterization and extraction of gold contained in foundry industrial wastes

    International Nuclear Information System (INIS)

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  15. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2013-08-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, project-formulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest-leverage modeling and analysis needs.

  16. JPL Innovation Foundry

    Science.gov (United States)

    Sherwood, Brent; McCleese, Daniel

    2012-01-01

    Space science missions are increasingly challenged today: in ambition, by increasingly sophisticated hypotheses tested; in development, by the increasing complexity of advanced technologies; in budgeting, by the decline of flagship-class mission opportunities; in management, by expectations for breakthrough science despite a risk-averse programmatic climate; and in planning, by increasing competition for scarce resources. How are the space-science missions of tomorrow being formulated? The paper describes the JPL Innovation Foundry, created in 2011, to respond to this evolving context. The Foundry integrates methods, tools, and experts that span the mission concept lifecycle. Grounded in JPL's heritage of missions, flight instruments, mission proposals, and concept innovation, the Foundry seeks to provide continuity of support and cost-effective, on-call access to the right domain experts at the right time, as science definition teams and Principal Investigators mature mission ideas from "cocktail napkin" to PDR. The Foundry blends JPL capabilities in proposal development and concurrent engineering, including Team X, with new approaches for open-ended concept exploration in earlier, cost-constrained phases, and with ongoing research and technology projects. It applies complexity and cost models, projectformulation lessons learned, and strategy analyses appropriate to each level of concept maturity. The Foundry is organizationally integrated with JPL formulation program offices; staffed by JPL's line organizations for engineering, science, and costing; and overseen by senior Laboratory leaders to assure experienced coordination and review. Incubation of each concept is tailored depending on its maturity and proposal history, and its highest leverage modeling and analysis needs.

  17. Innovative developments in sand reclamation technologies

    Directory of Open Access Journals (Sweden)

    R. Dañko

    2011-04-01

    Full Text Available Proper sand management and efficient sand reclamation system are two main factors influencing economical and ecological side of modern foundry plant. It is well known fact that the production of 1 metric ton of casting from ferrous alloys generates circa 1 metric ton of waste [1], which due to containing certain amounts of harmful and dangerous compounds should undergo a reclamation – at least of the main component, which means a silica sand grains. The paper present problems of scientific and development research concerning the innovative reclamation technologies of used foundry sands such as: mechanical-cryogenic reclamation and innovative thermal reclamation.

  18. Influence green sand system by core sand additions

    Directory of Open Access Journals (Sweden)

    N. Špirutová

    2012-01-01

    Full Text Available Today, about two thirds of iron alloys casting (especially for graphitizing alloys of iron are produced into green sand systems with usually organically bonded cores. Separation of core sands from the green sand mixture is very difficult, after pouring. The core sand concentration increase due to circulation of green sand mixture in a closed circulation system. Furthermore in some foundries, core sands have been adding to green sand systems as a replacement for new sands. The goal of this contribution is: “How the green sand systems are influenced by core sands?”This effect is considered by determination of selected technological properties and degree of green sand system re-bonding. From the studies, which have been published yet, there is not consistent opinion on influence of core sand dilution on green sand system properties. In order to simulation of the effect of core sands on the technological properties of green sands, there were applied the most common used technologies of cores production, which are based on bonding with phenolic resin. Core sand concentration added to green sand system, was up to 50 %. Influence of core sand dilution on basic properties of green sand systems was determined by evaluation of basic industrial properties: moisture, green compression strength and splitting strength, wet tensile strength, mixture stability against staling and physical-chemistry properties (pH, conductivity, and loss of ignition. Ratio of active betonite by Methylene blue test was also determined.

  19. European MEMS foundries

    Science.gov (United States)

    Salomon, Patric R.

    2003-01-01

    According to the latest release of the NEXUS market study, the market for MEMS or Microsystems Technology (MST) is predicted to grow to $68B by the year 2005, with systems containing these components generating even higher revenues and growth. The latest advances in MST/MEMS technology have enabled the design of a new generation of microsystems that are smaller, cheaper, more reliable, and consume less power. These integrated systems bring together numerous analog/mixed signal microelectronics blocks and MEMS functions on a single chip or on two or more chips assembled within an integrated package. In spite of all these advances in technology and manufacturing, a system manufacturer either faces a substantial up-front R&D investment to create his own infrastructure and expertise, or he can use design and foundry services to get the initial product into the marketplace fast and with an affordable investment. Once he has a viable product, he can still think about his own manufacturing efforts and investments to obtain an optimized high volume manufacturing for the specific product. One of the barriers to successful exploitation of MEMS/MST technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities, including packaging and test. This paper discusses Multi-project wafer (MPW) runs, requirements for foundries and gives some examples of foundry business models. Furthermore, this paper will give an overview on MST/MEMS services that are available in Europe, including pure commercial activities, European project activities (e.g. Europractice), and some academic services.

  20. Asbestos-related x-ray changes in foundry workers.

    Science.gov (United States)

    Rosenman, K D; Reilly, M J

    1998-08-01

    Michigan has a statewide mandatory occupational disease reporting system. As part of that system, reports are received from hospital, physicians, death certificates, the worker's compensation bureau, and company medical departments. Based on this reporting, the State of Michigan has a special emphasis program for the surveillance of silicosis, a known disease outcome among foundry workers. From 1985-1996, 115 cases reported to the State Surveillance System as silicosis, pneumoconiosis not specified, or pulmonary fibrosis were reclassified as having asbestos related x-ray changes after a B-reader interpretation of each case's chest x-ray. During this same period there were an additional 697 reports confirmed as silicosis and 6,724 cases reported to the surveillance system as asbestosis. Among the 115 reports reclassified as having asbestos-related x-ray changes without evidence of silicosis-related x-ray changes, 54 had worked in foundries. Only 7 (14.8%) of these individuals had their primary work in maintenance in the foundry; 40 (85.1%) had their primary foundry work in a production job; and for 10 individuals the occupation was not known. Asbestos has been used in foundries on pipe laggings, boiler coverings, as insulation in fan housings, in gloves, aprons and curtains, as insulation in cupolas, and in ladles and insulation in sand molds. Clinicians caring for foundry workers need to be aware that asbestos-related x-ray changes are not uncommon in this population and asbestos exposure should be considered as one of the carcinogens contributing to the known increased risk of lung cancer among foundry workers. PMID:9651631

  1. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    OpenAIRE

    Carlos Alberto Mendes Moraes; Amanda Gonçalves Kieling; Daiane Calheiro; Daniel Canello Pires; Cynthia Fleming Batalha da Silveira; Ana Cristina de Almeida Garcia; Feliciane Andrade Brehm

    2013-01-01

    The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding). Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete ...

  2. UK silica sand resources for fracking

    OpenAIRE

    Mitchell, Clive

    2013-01-01

    UK silica sand resources for fracking Clive Mitchell, Industrial Minerals Specialist, British Geological Survey, Keyworth, Nottingham, NG12 5GG Email: Silica sand is high purity quartz sand that is mainly used for glass production, as foundry sand, in horticulture, leisure and other industrial uses. One specialist use is as a ‘proppant’ to enhance oil and gas recovery. This presentation will focus on this application, particularly for shale gas recovery where it is mo...

  3. Hong Kong's Foundry Industry Survey

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Hong Kong, as one of the global economy centers, its manufacturing industry is well-known to the world. Foundry industry is named as "The Father of Manufacturing Industry",and in Hong Kong there currently are 1 500 enterprises, staffed with 500 000 employees. The following are some special features of the Hong Kong foundry industry.

  4. Determination of thermal conductivity in foundry mould mixtures

    Directory of Open Access Journals (Sweden)

    G. Solenički

    2010-01-01

    Full Text Available For a thorough understanding of the behaviour of foundry mould mixtures, a good knowledge of thermal properties of mould materials is needed. Laboratory determination of thermal conductivity of mould mixtures enables a better control over scabbing defects which are a major problem in green sand mould mixtures. A special instrument has been designed for that purpose and it is described in this work.

  5. 3D-TECLMOLOGIES IN FORMING AND FOUNDRY

    Directory of Open Access Journals (Sweden)

    V. S. Doroshenko

    2015-01-01

    Full Text Available This review describes metal castings produced using 3D technology. Methods for 3D processing of materials related to the additive method of production, characterized by resource conservation. Frame-cellular casting can inherit the structure of nature with the best combination of materials, durability and attractive appearance. 3D technologies expand the existing range of metal products. Among the new foundry processes at the Institute PTIMA of NAS of Ukraine patented 3D technology of molding sand products through the deformation of granular materials, as well as getting sand shell molds for one-time pattern.

  6. Environmental behaviour of stabilised foundry sludge.

    Science.gov (United States)

    Coz, Alberto; Andrés, Ana; Soriano, Sonia; Irabien, Angel

    2004-06-18

    Environmental characterisation of foundry sludge (FS) and the stabilised/solidified (S/S) derived products has been performed according to the leaching behaviour. Portland cement and lime have been used as binders and foundry sand fines, activated carbon and black carbon have been used as additives in the S/S processes. The results of the characterisation show that the behaviour of the waste in acid media is mainly influenced by the inorganic components of the waste, while the organic matter only has an influence in the redox potential of the leachates. Due to the complexity of the waste, a computer modelling of equilibrium (MINTEQ) has been used in order to compare the experimental extractability with the simulated curves of the metallic species. The zinc content in the leachate is close related to the theoretical curves in the waste and all S/S products, while the rest of the metals do not show a coherent behaviour with the hydroxides evolution. The results of compliance testing allow to obtain the best S/S formulations using activated and black carbon as sorbents. The comparison between different leaching procedures leads to equivalent results depending only on the pH. PMID:15177750

  7. Combinatorial optimization in foundry practice

    Science.gov (United States)

    Antamoshkin, A. N.; Masich, I. S.

    2016-04-01

    The multicriteria mathematical model of foundry production capacity planning is suggested in the paper. The model is produced in terms of pseudo-Boolean optimization theory. Different search optimization methods were used to solve the obtained problem.

  8. Ecotoxicity assessment of stabilized/solidified foundry sludge.

    Science.gov (United States)

    Coz, Alberto; Andrés, Ana; Irabien, Angel

    2004-03-15

    The aim of this study is to evaluate the toxicity of the leachates from a foundry sludge and the derived products based on the stabilization/solidification (S/S) processes. Foundry sludge is an industrial hazardous waste containing inorganic and organic pollutants. The immobilization of the foundry waste has been performed using different S/S procedures based on cement or lime as binder agents and foundry sand fines, calcium-magnesium lignosulfonate, silica fume, activated carbon and black carbon as additives. The waste and stabilized/solidified derived products have been evaluated according to environmental considerations. The relation between the chemical composition and the ecotoxicity of the leachates has been studied in this paper. The ecotoxicity of the leachates has been related to the heavy metals and the organic pollutants by an empirical logarithmic linear expression. Different parameters of the logarithmic fitting have been obtained for the studied binder agents and additives allowing the establishment of a relationship between the S/S process and the ecotoxicity of the derived products. Results of this study have wide-ranging implications for immediate management strategies of waste with organic and inorganic pollutants in addition to application in long-term remediation efforts. PMID:15074704

  9. Preparation and Characteristics of High-strength Lightweight Aggregate from Waste Residue of Construction and Dust of Waste Foundry Sand%利用建筑废渣灰和铸造旧砂再生粉尘制备高强轻集料及性能研究

    Institute of Scientific and Technical Information of China (English)

    尚江涛; 李如燕; 孙可伟; 何娟

    2011-01-01

    In this paper, waste residue of construction ( WRS) and dust of waste foundry sand ( DWFS) were used as the principal material to produce lightweighe aggregate at different sintering temperatures (1100℃,1120℃ and 1140℃). The effects of different raw material compositions and sintering temperatures on the aggregate properties were evaluated, and the microstructure of lightweighe aggregate was analysed. The results indicated that the addition of 90% WRS coupled with sintering at 1140℃ could produce the high-strength lightweighe aggregate, which apparent density is 1281 kg/m , compressive strength is 8.21 Mpa, water absorption is 0.85%.%本文以建筑废渣灰和铸造旧砂再生粉尘为主要原料,分别在1100℃、1120℃和1140℃温度下焙烧制备轻集料.研究了原料配比和焙烧温度对轻集料性能的影响,并分析了轻集料的微观结构.研究结果显示:1140℃条件下,建筑废渣灰含量为90%时,可以制备出表观密度为1281 kg/m3、抗压强度为8.21 MPa、吸水率为0.85%的高强轻集料.

  10. 建筑废渣灰、污泥和铸造旧砂再生粉尘制备高强轻集料的研究%High-Strength Lightweight Aggregate Made from Waste Residue of Construction, Sludge, Dust in Reclamation of Used Foundry Sand

    Institute of Scientific and Technical Information of China (English)

    尚江涛; 李如燕; 孙可伟; 何娟

    2011-01-01

    The waste residue of construction, sludge, and dust from reclamation of used foundry sand were used as the principal raw materials to fabricate the lightweight aggregate. The effects of forming pressure, preheating temperature and time, sintering temperature and time, etc. On the properties of lightweight aggregate were investigated. The results show that the optimum conditions for sintering high-strength lightweight aggregate are sintering temperature of 1 140 ℃ and sintering time of 20 min.%以建筑废渣灰、铸造旧砂再生粉尘和污泥为主要原料制备轻集料,研究了成形压力、预热温度、预热时间、焙烧温度和焙烧时间对轻集料性能的影响.研究结果显示:焙烧温度为1140℃,焙烧时间为20 min是制备轻集料的最佳工艺条件.

  11. Focus on Foundry Industry in China

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Till the latest issue is published, the CHINA FOUNDRY journal has started publication for two years. So far, nine issues of the CHINA FOUNDRY journal have been edited and published, and distributed to more than 50countries and regions.

  12. Chinese Foundry Industry Tour-Shanxi Province

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ Shanxi Province is one of the important birthplaces of the Chinese nation and has the famous names of the "Cradle of ancient Chinese civilization" and the "Hometown of the foundry industry". To report on the foundry industry development of Shanxi province, journalists of Foundry Journal Agency came to Shanxi from 14-22 of August 2009. We visited cities of Taiyuan, Wutai, Xiangfen,Linfen and Hukou, and interviewed the local foundry people.

  13. China Foundry Week 2007 Held in Wuhan

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ China Foundry Week 2007,sponsored by Chinese Mechanical Engineering Society (CMES)and organised by Foundry Instiue of Chinese Mechanical Engineering Society (FICMES) and productivity Promotion Centre of Foundry Industry of China (PPCFIC),was hild in Wuhan,the capital city of Hubei province, Octorber 20-26,2007.

  14. China International Foundry, Furnace & Castings Expo 2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ China International Foundry, Furnace & Castings Expo 2005 was successfully held from August 30 to September 3, 2005 in Shenyang International Exhibition Center, which was sponsored by China InternationalEquipment Manufacturing Exposition (CIEME) and organized by Productivity Promotion Center of Foundry Industry of China and Foundry Institution of Chinese Mechanical Engineering Society (FICMEC). More than 60 domestic enterprises and overseas enterprises from America, Japan participated in the Expo. These enterprises covers foundry materials, foundry equipment,industrial furnaces, instruments and apparatus, castings supplier, specialist media, etc.

  15. Suggestions on foundry technology development

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Foundry or metal-casting, a major method for metal forming, is the foundation for hot working processing. The metal-casting history in China could be traced back to the early years of the timehonored Chinese civilization. Chinese ancestry has cast such ingenious bronzes as those unearthed from the 4,000-year-old Sanxingdui Site in Sichuan Province.

  16. Possibilities of utilizing 3DP technology for foundry mould making

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available Possibilities of application of three-dimensional printing (3DP technology for making casting prototypes are discussed. Three-dimensional printing enables making of foundry moulds for elements of complex shapes. The mould presented in the paper was printed with the use of Z510 Spectrum unit in the Car Technology Sp. z o.o. (Ltd. Co. in Kraków. The basic material for printing foundry moulds is the ZCast 501 powder. This powder is a mixture of traditional molding sand, gypsum and supplementary ingredients. The mould is made in ZCast technology, and it enables casting of zinc, magnesium and aluminum alloys at max. pouring temperature of 1100°C. The paper describes research on the possibility to utilize a standard ZP14 powder for building a rotor blade casting moulds. The research has showed that the ZP14 powder may serve for printing foundry moulds, which should then be subjected to thermo-chemical treatment. Application of the basic ZPrint system powder permits a reduction in mould manufacturing costs.

  17. FTIR analysis of bentonite in moulding sands

    Science.gov (United States)

    Paluszkiewicz, C.; Holtzer, M.; Bobrowski, A.

    2008-05-01

    Bentonite is used in a wide range of applications. One of them is the foundry industry. The aim of this study was to investigate modification of moulding sands by dust which is generated during foundry process. Recycling of this dust is very important from ecological point of view. The samples of moulding sands were examined by Fourier Transform Infrared spectroscopy (FTIR). Analysis of the bands due to the Si-O stretching vibrations allows to reveal the changes of active bentonite and silica sand, i.e. the main components of the moulding sands. FTIR results are compared with technological properties of the materials studied. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) methods have been used as the complementary measurement.

  18. Status and Development of China Foundry Mould Industry

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ With the development of automotive industry and mechanical manufacturing industry of China, the foundry industry in the country has been continuously growing.Foundry moulds, which are called "the mother of foundry"have been paid more and more attention.

  19. The Eleventh National Foundry Congress of FICMES with China Foundry Week 2006

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ The Eleventh National Foundry Congress, an event given every four years by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) and the once a year's China Foundry Week were held on September 18-24, 2006 in Xi'an, Shaanxi province.

  20. Kocel Steel Foundry Grand Opening Ceremony

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang

    2006-01-01

    @@ On May 9, 2006 the Grand Opening ceremony of Kocel Steel Foundry Co., Ltd. was held in the National Economic and Technological Development Zone in Yinchuan City, Ningxia, China. Kocel Steel Foundry Co.,Ltd. is a large scale enterprise producing steel castings and it is jointly established by Ningxia Kocel Group,Changcheng Suzaki Machine & Foundry Co., Ltd. and Voestalpine Giesserei Linz GmbH, Austria.

  1. From famous foundry to 'supersurgery'.

    Science.gov (United States)

    Mann, Steve

    2014-02-01

    Dr Steve Mann, a partner at the Worcester Street Medical Practice in Stourbridge, describes how he and a number of his GP colleagues have worked with architects, Abacus Architects, and main contractor, Amphion Construction, as well as with a number of local NHS and local authority bodies, to co-ordinate construction of a new GP 'supersurgery' - the realisation of a dream - on the former site of what is believed to be one of England's oldest foundries in the West Midlands town. The architects' view on the scheme, one of the key goals of which is to retain both much of the character, and the unusual original metal sub-structure, of the former foundry, is also given.

  2. Web based foundry knowledge base

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2009-01-01

    Full Text Available The main assumptions and functions of proposed Foundry Knowledge Base (FKB are presented in this paper. FKB is a framework forinformation exchange of casting products and manufacturing methods. We use CMS (Content Management System to develope andmaintain our web-based system. The CastML – XML dialect developed by authors for description of casting products and processes – isused as a tool for information interchange between ours and outside systems, while SQL is used to store and edit knowledge rules and alsoto solve the basic selection problems in the rule-based module. Besides the standard functions (companies data, news, events, forums and media kit, our website contains a number of nonstandard functions; the intelligent search module based on expert system is the main advantage of our solution. FKB is to be a social portal which content will be developed by foundry community.

  3. Technologies for decreasing the tap temperature to save energy in steel foundries

    Science.gov (United States)

    Biswas, Siddhartha

    Steel foundries are one of the most energy intensive industries. The increasing concerns over volatile energy cost and carbon dioxide emission have pushed foundries to improve efficiency and hence decrease electrical energy consumption. Statistical analysis of industrial survey data was combined with computational fluid dynamics (CFD) modeling to investigate the best industrial practices and opportunities to improve energy efficiency. Reducing tap temperature was identified as one of the important ways of reducing energy consumption. Steel foundries typically tap at 1650-1800°C (3000-3300°F) which is 100-250°C (150-450°F) higher than the pouring temperature. The steel temperature is elevated to compensate for the temperature loss associated with tapping, holding and transporting the liquid steel from the furnace to the pouring floor. Based on experimental investigations and CFD modeling of heat losses during holding in the ladle for different foundry practices, a spreadsheet calculator has been developed to calculate the optimum tap temperature for the specific foundry practices which will eliminate unnecessary superheating. The calculated results were compared and validated with industrial measurements. Improving the lining refractory is one significant way of reducing heat losses during holding of the steel in ladle. Silica sand linings are being used in steel foundries as an inexpensive and convenient material for short holding times and small volumes. The possibilities of improvements of silica sand linings by the addition of lower density cenospheres (hollow spheres), a byproduct of coal fired power plants, was studied through property measurements and laboratory trials.

  4. Mechanisms of advanced oxidation processing on bentonite consumption reduction in foundry.

    Science.gov (United States)

    Wang, Yujue; Cannon, Fred S; Komarneni, Sridhar; Voigt, Robert C; Furness, J C

    2005-10-01

    Prior full-scale foundry data have shown that when an advanced oxidation (AO) process is employed in a green sand system, the foundry needs 20-35% less makeup bentonite clay than when AO is not employed. We herein sought to explore the mechanism of this enhancement and found that AO water displaced the carbon coating of pyrolyzed carbonaceous condensates that otherwise accumulated on the bentonite surface. This was discerned by surface elemental analysis. This AO treatment restored the clay's capacity to adsorb methylene blue (as a measure of its surface charge) and water vapor (as a reflection of its hydrophilic character). In full-scale foundries, these parameters have been tied to improved green compressive strength and mold performance. When baghouse dust from a full-scale foundry received ultrasonic treatment in the lab, 25-30% of the dust classified into the clay-size fraction, whereas only 7% classified this way without ultrasonics. Also, the ultrasonication caused a size reduction of the bentonite due to the delamination of bentonite particles. The average bentonite particle diameter decreased from 4.6 to 3 microm, while the light-scattering surface area increased over 50% after 20 min ultrasonication. This would greatly improve the bonding efficiency of the bentonite according to the classical clay bonding mechanism. As a combined result of these mechanisms, the reduced bentonite consumption in full-scale foundries could be accounted for. PMID:16245849

  5. Plasma on a foundry cupola

    Science.gov (United States)

    Pineau, Didier

    An experiment of a plasma torch on a production foundry cupola is reported. The test runs were conducted on a hot blast cupola, the blast temperature in the absence of plasma being 400 C. With the torch, the temperature of the blast was increased to 1000 C. The experiment was conducted for the manufacture of car engines with a 2.5 MW transportable plasma system. The cupola was boosted with a 4 MW torch and results included an increase in production of 45 percent, a decrease in coke rate and no more new iron in the loads. The plasma torch and hot air cupola furnace are described.

  6. Biopolimers – structure, properties and applicability in the foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2008-04-01

    Full Text Available A review of literature data concerning physicochemical properties and possibilities of practical utilisation of the most important natural biopolymers (proteins, celluloses, starch, chitozan are presented in the paper. Biopolymers being renewable natural polymers characterised by several required physicochemical properties (adhesivity, activity, no toxicity, biodegradability constitute more and more interesting processing raw material for various industrial utilisations including environment friendly binding agents for moulding sands. Protein and starch compositions are used as binding agents for moulding and core sands in the foundry industry. Preliminary tests – performed within own research - of modification and utilisation of biopolymers as binding agents for moulding sands are promising from many aspects: technological (adequate properties of moulding sands, ecological (no toxicity, biodegradability and economic (low price. Starch from the polysaccharide group seems to be especially interesting since it is abundant, easily obtainable, biodegradable and the cheapest polymer. At its actual low price and the possibility of using agricultural wastes in the production, problem of utilising starch in many industry branches can become significant, especially in Poland.

  7. Health and safety at work in foundry companies

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2011-07-01

    Full Text Available The article presents the identification and analysis of threats in the environment of the foundry at individual stages of the casts manufacturing process. A generalized model of the foundry was created in the system presentation including harmful and dangerous factors in the foundry technical workplace. This model can refer to an iron foundry and cast steel and small non-ferrous foundries, to modern foundries, with automatic moulding lines and to chill and pressure foundries where machines execute the majority of essential operations.

  8. THE USE OF METAL PHOSPHATE BINDER AND SAND IN FOUNDRIES

    Directory of Open Access Journals (Sweden)

    I. E. Illarionov

    2013-01-01

    Full Text Available Some features of the use of mixtures of metal phosphate binder and management principles of their properties for production of castings of ferrous and non-ferrous metals and alloys were shown.

  9. APPLICATION OF ADDITIVELY MANUFACTURED POLYMER COMPOSITE PROTOTYPES IN FOUNDRY

    Directory of Open Access Journals (Sweden)

    Wiesław Kuczko

    2015-05-01

    Full Text Available The paper presents a method, developed by the authors, for manufacturing polymer composites with the matrix manufactured in a layered manner (via 3D printing – Fused Deposition Modeling out of a thermoplastic material. As an example of practical application of this method, functional prototypes are presented, which were used as elements of foundry tooling – patterns for sand molding. In case of manufacturing prototype castings or short series of products, foundries usually cooperate with modeling studios, which produce patterns by conventional, subtractive manufacturing technologies. If patterns have complex shapes, this results in high manufacturing costs and significantly longer time of tooling preparation. The method proposed by the authors allows manufacturing functional prototypes in a short time thanks to utilizing capabilities of additive manufacturing (3D printing technology. Thanks to using two types of materials simultaneously (ABS combined with chemically hardened resins, the produced prototypes are capable of carrying increased loads. Moreover, the method developed by the authors is characterized by manufacturing costs lower than in the basic technology of Fused Deposition Modeling. During the presented studies, the pattern was produced as a polymer composite and it was used to prepare a mold and a set of metal castings.

  10. People in Foundry Field of china

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ Mr.TAN De-rui Art casting expert and leader Mr.TAN De-rui,born in 1936, graduated from the Mechanical uated from the Mechanical Engineering Department of Shanghai Jiaotong University,majoring in foundry.

  11. SEARCH OF COMPOSITIONS OF FOUNDRY GRADES

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2014-01-01

    Full Text Available Comparative researches of foundry paints showed that the most acceptable basis for them is disthenesillimanite and it is possible to use sodium aluminate solution as a binding agent.

  12. Potential carcinogenicity of foundry fumes: a comparative in vivo-in vitro study.

    Science.gov (United States)

    Humfrey, C D; Levy, L S; Faux, S P

    1996-01-01

    Epidemiological studies of workers exposed to fumes in the iron and steel foundry industry have consistently demonstrated an increased relative risk of lung cancer of approximately 1.4. Foundry fume is a complex mixture of gases and fine particles generated during the casting process when molten metal is poured into sand moulds bound together with organic binders. The chemical composition of fume varies according to foundry process and, specifically, binder composition. Previous in vitro studies have demonstrated that some fumes have mutagenic activity and that this varies with fume type. The current study has examined the potential carcinogenicity of three fumes in a 2-yr in vivo rodent bioassay using an intrabronchial pellet implantation technique. The toxicity and genotoxicity of the fumes were tested concurrently in a number of in vitro assays including those identifying mutagenicity, unscheduled DNA synthesis, free radical DNA damage and micronucleus induction. The rodent bioassay failed to demonstrate a carcinogenic response, although an increase in preneoplastic lesions was seen in all fume-treated groups relative to controls. When tested in vitro, the fumes were positive in many assays and activity correlated with the polycyclic aromatic hydrocarbon content of the fumes. The employment of a combination of in vitro assays for different genotoxic endpoints, such as those presented in the current study, provides information useful for the overall assessment of carcinogenicity of complex mixtures such as foundry fume. PMID:9119322

  13. Research and application of enterprise resource planning system for foundry enterprises

    Directory of Open Access Journals (Sweden)

    Zhou Jianxin

    2013-01-01

    Full Text Available PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casting lifecycle, Process management model (based on task-driven technology, Duration monitoring model (based on surplus period, and Business intelligence data analysis model (based on data mining. An ERP system for foundry enterprises, named HZERP, was researched and developed, and applied to a sand casting company of single piece and small batch production. Qualitatively and quantitatively comparing the application effect before and after implementing the HZERP system, the result demonstrated that the foundry ERP system based on the SPDB models can help metal casting enterprises achieve the single-piece management, better regulate the production processes, improve production and delivery management, shorten the production cycle, reduce costs, and speed up the capital turnover to a large extent.

  14. Evaluation of electromagnetic absorbing capacity of materials in foundry industry

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2010-01-01

    Full Text Available In the paper, a research on determining the standing wave ratio as a measure of electromagnetic absorbing capacity of moulding materials is presented. Preliminary tests performed using a microwave strip line showed that high-silica, chromite and magnesite moulding sands are characterised by low absorbing capacity of microwaves. It was demonstrated that microwave absorbing capacity is significantly affected by chemical compounds included in the examined substrates. It was found that use of a microwave strip line permits precise determining characteristic microwave absorbing capacities of various moulding materials and thus their suitability for microwave drying/hardening of moulds and cores or for other foundry processes. Such a microwave drier can be applied for identifying mass components and for determining e.g. base granularity by means of precisely determined reflection ratios |Γ| and positions of minimum signal values.

  15. Temperature influence on structural changes of foundry bentonites

    Science.gov (United States)

    Holtzer, Mariusz; Bobrowski, Artur; Żymankowska-Kumon, Sylwia

    2011-10-01

    The results of investigations of three calcium bentonites, activated by sodium carbonate, applied in the foundry industry as binding material for moulding sands, subjected to the influence of high temperatures - are presented in the paper. Investigations were performed by the thermal analysis (TG) method, the infrared spectroscopy (FTIR) method and the modern Cu(II)-TET complex method (used for the determination of the montmorillonite content in bentonite samples). The occurrence of the dehydration process and two-stage dehydroxylation process was confirmed only for bentonite no. 2. This probably indicates that cis- and trans-isomers are present in the octahedric bentonite structure. Tests were performed at temperatures: 500, 550, 700, 900, 1000, 1100, 1200 °C.

  16. Production scheduling model in aluminium foundry:

    OpenAIRE

    Lovrić, Tadija; Majdandžić, Niko; Matičević, Gordana

    2008-01-01

    There are numerous methods and strategies for production management which are successfully implemented in the metal industry and in the automobile and machine tools industry in particular. However, little research has been published regarding scheduling foundry operations. Therefore, the main goal ofthis paper is to develop a new mathematical model for scheduling foundry operations based on the MRP II (Manufacturing Resource Planning), JIT (Just inTime) and OPT (Optimized Production Technolog...

  17. Environmental favourable foundries through maintenance activities

    OpenAIRE

    A. Saniuk; Jasiulewicz-Kaczmarek, M.; A. Samolejova; Saniuk, S.; R. Lenort

    2015-01-01

    Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help...

  18. China Foundry Week 2005 August 28-Septmber 1,2005

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ China Foundry Week is a large event annually and the largest gathering for Chinese foundry industry.It is sponsored by Chinese Mechanical Engineering Society, China Productivity Promotion Center of Mechanical Industry and organized by Foundry Institution of Chinese Mechanical Engineering Society(FICMEC), Productivity Promotion Center of Foundry Industry of China. The aim of the Foundry Week is to provide a platform for technology exchange for technologists, industrialists, researchers and academicians connected with the foundry industry to come together and share their expertise.

  19. Investigations of reclamation ability of used moulding sand with water glass binder and used sand with CO2 hardened alkaline resin

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-04-01

    Full Text Available Introduction of modern moulding sands with the organic and unorganic binders requires the use of reclamation carried out in order to reuseof used sands. Used sands depending on the type of binding material are characterized by different susceptibility to the recoveryprocesses. Presented research is aimed at determining reclaimability of selected used sands, which are often used in the Polish foundryindustry. This applies to the used moulding sand with water glass binder hardener by esters (ethylene glycol diacetate - technology floster S and used moulding sand with Carbophen 5692 resin, hardened by CO2 as a representative for this type of resins used in foundry.

  20. Study on Type C Coal Fly ash as an Additive to Molding Sand for Steel Casting

    Science.gov (United States)

    Palaniappan, Jayanthi

    2016-05-01

    Study of physio-chemical properties studies such as granulometric analysis, moisture, X ray fluorescence etc. were performed with Type C coal—combustion fly ash to investigate their potential as a distinct option for molding sand in foundry, thereby reducing the dependency on latter. Technological properties study such as compressive strength, tensile strength, permeability and compaction of various compositions of fly ash molding sand (10, 20 and 30 % fly ash substitute to chemically bonded sand) were performed and compared with silica molding sand. Steel casting production using this fly ash molding sand was done and the casting surface finish and typical casting parameters were assessed. It was noted that a good quality steel casting could be produced using type C fly ash molding sand, which effectively replaced 20 % of traditional molding sand and binders thereby providing greater financial profits to the foundry and an effective way of fly ash utilization (waste management).

  1. The Lot Sizing and Scheduling of Sand Casting Operations

    NARCIS (Netherlands)

    Hans, Erwin; Velde, van de Steef

    2010-01-01

    We describe a real world case study that involves the monthly planning and scheduling of the sand-casting department in a metal foundry. The problem can be characterised as a single-level multi-item capacitated lot-sizing model with a variety of additional process-specific constraints. The main obje

  2. Successful the 4th Global Foundry Sourcing Conference 2009

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ The 4th Global Foundry Sourcing Conference (FSC) 2009 was held at Rainbow Hotel Shanghai from April 16 to 17,2009. The FSC Conference was organized by China Foundry Suppliers Union and Suppliers China Information Consultation Co. Ltd. (SC),and co-sponsored by National Technical Committee 54 on Foundry of Standardization Administration of China.

  3. China Foundry Week 2009 Held Successfully in Weihai

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ China Foundry Week 2009, sponsored by Chinese Mechanical Engineering Society (CMES) and organised by the Foundry Institute of Chinese Mechanical Engineering Society (FICMES) and the National Productivity Promotion Centre of Foundry Industry (NPPCFI), was held in Weihai, Shandong province from October 24 through 28, 2009.

  4. Effects of advanced oxidation on green sand properties via iron casting into green sand molds.

    Science.gov (United States)

    Wang, Yujue; Cannon, Fred S; Voigt, Robert C; Komarneni, Sridhar; Furness, J C

    2006-05-01

    The effects of advanced oxidation (AO) processing on the properties of green sand were studied via pouring cast iron into green sand molds. Upon cooling, the green sand molds were autopsied at various distances from the metal-sand interface. Autopsy green sand samples collected from a mold that incorporated AO water were characterized and compared to controlled samples collected from a similar autopsied mold made with conventional tap water (TAP). It was found that the AO processing removed a coating of coal pyrolysis products from the clay surface that typically accumulated on the clay surface. As a result, the AO-conditioned green sand retained 10-15% more active clay as measured bythe standard ultrasonic methylene blue titration than did the TAP-conditioned green sand. The AO processing also nearly doubled the generation of activated carbon from the normalized amount of coal composition of the green sand during the casting process. The AO-enhanced activated carbon generation and the AO-incurred clay surface cleaning provided the AO-conditioned green sand with higher normalized pore volume, and thus higher normalized m-xylene adsorption capacity, i.e., relative to before-metal-pouring conditions. Furthermore, mathematical analysis indicated that the AO-conditioned green sand better retained its important properties after pouring than did the TAP-conditioned green sand. Effectively, this meant after metal pouring, the AO-conditioned sample offered about the same net properties as the TAP-conditioned sample, even though the AO-conditioned sample contained less clay and coal before metal pouring. These results conformed to the full-scale foundry empirical finding that when AO is used, foundries need less makeup clay and coal addition through each casting cycle, and they release less air emissions. PMID:16719117

  5. Non-standard tests for process control in chemically bonded sands

    Directory of Open Access Journals (Sweden)

    S. Ramrattan

    2016-01-01

    Full Text Available Chemically bonded sand cores and molds are more commonly referred to as precision sand systems in the high production automotive powertrain sector. Their behavior in contact with molten metal can lead to casting defects. Consequently, the interaction is of great interest and an important part of metal casting technology. The American Foundry Society (AFS sand testing is based on physical, mechanical, thermal and chemical properties of the sand system. Foundry engineers have long known that certain AFS sand tests provide limited information regarding control of molding and casting quality. The inadequacy is due to the fact that sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Non-standard foundry sand testing has proven useful for laboratory measurement of these characteristics in foundry sand using a disc-shaped specimen. Similarly, the equivalent disc-shaped specimens are used for casting trials. In order to accomplish near-net-shape casting with minimal defects, it is necessary to understand both the properties of the sand system, as well as the interface of molten metal when different binders, additives and/or refractory coatings are used. The methodology for the following non-standard chemically bonded sand tests is described: (1 disc transverse; (2 impact; (3 modified permeability; (4 abrasion; (5 thermal distortion; (6 quick loss on ignition. The data related to the non-standard sand tests were analyzed and interpreted. The test results indicate that there is relatively lower test-to-test variability with the disc-shaped specimens. The non-standard tests were able to discriminate between the chemically bonded polyurethane cold box sand specimens. Further studies should be conducted on various other sand and binder systems as well as on different specimen thicknesses.

  6. State of the Art Treatment of Non-Ferrous Castings 3-in-1 Heat Treatment Systems Combine Foundry Processes

    Institute of Scientific and Technical Information of China (English)

    Volker R. Knobloch

    2004-01-01

    The interior of a high-pressure die-casting is of an unsatisfactory quality. Engine blocks made with this die casting process show lower specific engine performance. Pressure die-casting can hardly be heat treated for obvious reasons.PSM (Precision Sand Molds) process uses sand and organic binder to generate a mold and even allows the manufacturing of complex diesel engine blocks in aluminum alloys. Combined technologies are available for semi-permanent mold castings with cores and castings made in Precision Sand Molds with organic binders. Castings are placed into the special heat treatment furnace immediately after pouring without the operations in stand alone machinery. This patented Sand Lion(R) 3-in-1 technology processes hot castings and carries out three (3) foundry processes simultaneously in one (1) automated machine: 1) De-coring and sand removal; 2) Thermal sand reclamation; 3) Solution heat treatment of castings. The combination of several main casting processes is reflected in significant reductions of energy consumption, of production costs, and improving the quality of the castings. Audits in foundries using the 3-in-1 process showed an average reduction in production costs of more than 30%.

  7. The present and future status of Japanese foundry industry

    Institute of Scientific and Technical Information of China (English)

    Kanetake NAKATANI

    2008-01-01

    An introduction is given in detail about the current situation of Japanese foundry industry in 2006 from aspects such as the delivery structure of castings, scale and numbers of foundries, current profit of foundry industry as well as the background of lower profitability, etc. The development trend of Japanese foundry industry was also predicted, such as the transition of foundries from family business to modern company business, the improvement of rejection ratio and yield, application of IT to production and management, human resources and the challenge for zero emission and so on.

  8. The Foundry: the DNA synthesis and construction Foundry at Imperial College.

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-06-15

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  9. The Foundry: the DNA synthesis and construction Foundry at Imperial College

    Science.gov (United States)

    Chambers, Stephen; Kitney, Richard; Freemont, Paul

    2016-01-01

    The establishment of a DNA synthesis and construction foundry at Imperial College in London heralds a new chapter in the development of synthetic biology to meet new global challenges. The Foundry employs the latest technology to make the process of engineering biology easier, faster and scalable. The integration of advanced software, automation and analytics allows the rapid design, build and testing of engineered organisms. PMID:27284027

  10. Foundry waste recycling in moulding operations and in the ceramic industry.

    Science.gov (United States)

    Zanetti, Maria Chiara; Fiore, Silvia

    2003-06-01

    An industrial treatment was performed by the Sasil plant of Brusnengo (Biella, Northern Italy), which is part of the Gruppo Minerali S.p.A. (Novara, Northern Italy), to consider the reclamation of bentonite bonded moulding sands obtained from the Teksid Italia S.p.A. cast iron foundry plant in Crescentino (Vercelli, Northern Italy). An evaluation of the fine particles produced by the wet-mechanical regeneration treatment was made with the purpose of proposing their recycling as binding agents in moulding operations in the cast iron foundry and for the production of tiles in the ceramic industry. The pre-mixed product sold by bentonite suppliers (35% coal dust and 65% bentonite, 0.15 Euro/kg) could be made from the recovered fine fraction below 0.025 mm with the addition of active clay and coal dust, thus obtaining a product that will have physico-chemical properties similar to those of calcic bentonite. The improvements due to the addition of the fine particles to the usually employed clay for tile production were also underlined from the results of several baking tests. The recovery and recycling of sands and fine particles obtained from the reclamation of bentonite moulding sands will lead to a saving of raw materials and landfill space, with economic and environmental advantages. PMID:12870643

  11. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... The Commission instituted this review on December 1, 2011 (76 FR 74810) and determined on March 5, 2012 that it would conduct an expedited review (77 FR 15123, March 14, 2012). The Commission... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject...

  12. Validating foundry technologies for extended mission profiles

    NARCIS (Netherlands)

    Dijk, K.; Volf, P.; Detcheverry, C.; Yau, A.; Ngan, P.; Liang, Z.; Kuper, F.G.

    2010-01-01

    This paper presents a process qualification and characterization strategy that can extend the foundry process reliability potential to meet specific automotive mission profile requirements. In this case study, data and analyses are provided that lead to sufficient confidence for pushing the allowed

  13. Towards Measuring Investment in Flexible Foundry Manufacturing

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2012-07-01

    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  14. Characterization and extraction of gold contained in foundry industrial wastes; Caracterizacion y extraccion de oro contenido en matrices de desechos industriales de fundicion

    Energy Technology Data Exchange (ETDEWEB)

    Vite T, J.; Vite T, M.; Diaz C, A.; Carreno de Leon, C. [Instituto Nacional de Investigaciones Nucleares, Depto. de Estudios del Ambiente, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    1999-07-01

    Gold was characterized and leached in foundry sands. These wastes are product among others of the automotive industry where they are used as molds material which are contaminated by diverse metals during the foundry. To fulfil the leaching process four coupled thermostat columns were used. To characterize the solid it was used the X-ray diffraction technique. For the qualitative analysis it was used the Activation analysis technique. Finally, for the study of liquors was used the Plasma diffraction spectroscopy (Icp-As) technique. The obtained results show that the process which was used the thermostat columns was more efficient, than the methods traditionally recommended. (Author)

  15. The 12th China International Foundry Expo Briefly Reviewed%第十二届中国国际铸造博览会简述

    Institute of Scientific and Technical Information of China (English)

    李专政

    2014-01-01

    The pomp of 2014 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, coremaking, sand preparation, special casting etc respectively.%介绍了2014年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等方面介绍了展出铸造设备的最新发展。

  16. 第十一届中国国际铸造博览会简述%11 th China International Foundry Expo Briefly Reviewed

    Institute of Scientific and Technical Information of China (English)

    何莹莹

    2012-01-01

    The pomp of 2012 Chinese International Foundry Expo has been introduced with both domestic and overseas development up to the minute of foundry machinery of molding, onremaking, sand preparation, special casting etc respectively.%介绍2012年北京中国国际铸造博览会盛况,并分别从造型制芯、砂处理、特种铸造等各方面介绍了国内外铸造机械的最新发展.

  17. ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

    Directory of Open Access Journals (Sweden)

    Carlos Alberto Mendes Moraes

    2013-12-01

    Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

  18. Strength properties of moulding sands with chosen biopolymer binders

    Directory of Open Access Journals (Sweden)

    St.M. Dobosz

    2010-07-01

    Full Text Available The article presents the results of primary researches of the IV generation moulding sands, in which as the binders are used differentbiodegradable materials. The bending and the tensile strength of the moulding sands with polylactide, poly(lactic-co-glycolic acid,polycaprolactone, polyhydroxybutyrate and cellulose acetate as binders were measured. The researches show that the best strengthproperties have the moulding sands with polylactide as binder. It was proved that the tested moulding sands’ strength properties are goodenough for foundry practice.

  19. Influence of the organic compounds on the ecotoxicity in the treatment of foundry sludge and olive mill waste.

    Science.gov (United States)

    Coz, Alberto; Mantzavinos, Dionisis; Karageorgos, Petros; Kalogerakis, Nikolas; Andrés, Ana; Viguri, Javier R; Irabien, Angel

    2006-01-01

    The study of the ecotoxicity in two industrial waste materials and the relationships with the organic parameters has been conducted. Foundry sludge and olive mill waste have been used as industrial waste materials with organic or mixed character. Stabilisation/solidification (S/S) and advanced oxidation (AOP) processes have been carried out in order to treat both foundry sludge and olive mill waste. Analysis of ecotoxicity, total organic carbon, COD and phenol index have been evaluated in the untreated waste and end-products. The results of the treated samples allow obtaining the best formulations in both processes. The best formulations in the immobilisation process have been obtained with Portland cement and black carbon, activated carbon or foundry sand ashes. In the AOP process, ozone concentrations above 35 mg/l and reaction times equal to 120 minutes have been the optimal variables. The relationships between the organic parameters and the ecotoxicity of the samples have been studied in this paper. Furthermore, the global organic parameters have been studied in relation to the phenolic compounds. Lineal and logarithmic expressions have been obtained between the total organic carbon and phenol index and the ecotoxicity of the samples related to the organic parameters, respectively. Ecotoxicity of the samples with Vibrio fischeri is recommended as a very promising biotest for the study of the characterisation and the evaluation of the treatment of organic and mixed character waste and total organic carbon is recommended as global organic parameter in the treatment of foundry sludge. PMID:17172203

  20. Casting Ductile Iron in Layer Moulds Made from Ecological Sands

    Directory of Open Access Journals (Sweden)

    M. Rączka

    2012-09-01

    Full Text Available The article contains the results of tests performed under the target project in Hardtop Foundry Charsznica.The objective of the tests and studies was to develop a technology of making high-quality ductile iron castings, combined witheffective means of environmental protection. The studies presented in this article related to castings weighing from 1 to 300 kg made from ductile iron of grades 400-15 and 500-7, using two-layer moulds, where the facing and core sand was the sand with an alkaline organic binder, while backing sand was the sand with an inorganic geopolymer binder.A simplified method of sand reclamation was applied with possible reuse of the reclaim as an addition to the backing sand. The castiron spheroidising treatment and inoculation were selected taking into account the specific conditions of Hardtop Foundry. A pilot batch of castings was made, testing the gating and feeding systems and using exothermic sleeves on risers. The study confirmed the validity of the adopted concept of making ductile iron castings in layer moulds, while maintaining the content of sand with an organic binder at a level of maximum 15%.

  1. The 69th World Foundry Congress Hangzhou, China

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ October 16-20 The 69th World Foundry Congress (WFC2010) is to be held at Hangzhou in China in Oct. 2010. The Foundry Institution of Chinese Mechanical Engineering Society (FICMES) is keen to invite papers for presentation during the congress. The overall theme of the WFC2010 is "Green Foundry", while papers can be in any of the following topics, we expect the papers are sought on the following:

  2. Development tendencies of moulding and core sands

    Directory of Open Access Journals (Sweden)

    Stanislaw M. Dobosz1

    2011-11-01

    Full Text Available Further development of the technology for making moulding and core sands will be strictly limited by tough requirements due to protection of the natural environment. These tendencies are becoming more and more tense, so that we will reach a point when even processes, that from technological point of view fulfill high requirements of the foundry industry, must be replaced by more ecologically-friendly solutions. Hence, technologies using synthetic resins as binding materials will be limited. This paper presents some predictable development tendencies of moulding and core sands. The increasing role of inorganic substances will be noticed, including silicate binders with significantly improved properties, such as improved knock-out property or higher reclamation strength. Other interesting solutions might also be moulding sands bonded by geo-polymers and phosphate binders or salts and also binders based on degradable biopolymers. These tendencies and the usefulness of these binders are put forward in this paper.

  3. Environmental favourable foundries through maintenance activities

    Directory of Open Access Journals (Sweden)

    A. Saniuk

    2015-10-01

    Full Text Available Maintenance today contributes to the aim of sustainable development in society, including environmental and energy saving, safety and economical aspects. The main purpose of the paper is to present the role of maintenance in the realization of sustainable developing practices in a foundry industry. Maintenance offers numerous opportunities to reduce the influence of foundry processes on the natural environment and utilize resources more efficiently. Maintenance activities can help to reduce losses and thereby improve the efficiency of the processes used in the production of resources (e.g. raw materials, energy, etc., especially in areas such as: the choice of an appropriate strategy for the maintenance of machinery and equipment (e.g. reactive, preventive, proactive; inventory management of spare parts; lubrication management and management of technology media.

  4. Maintenance system improvement in cast iron foundry

    OpenAIRE

    S. Kukla

    2011-01-01

    The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance). Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The...

  5. Foundry Wastes Reuse and Recycling in Concrete Production

    Directory of Open Access Journals (Sweden)

    Silvia Fiore

    2007-01-01

    Full Text Available The industrial process of a cast iron foundry plant located in the North of Italy was analyzed in order to determine the amount and kind of produced wastes. The main fractions are core and moulding sands, muds and powders from dust abatement plants, furnace and ladle slags, and exhaust lime, making about 750-800 t/d of residues for a production of about 800 t/d of globular and grey cast iron. All wastes were sampled and characterized by means of particle-size distribution and chemical analyses to evaluate the best reuse and recycling solutions. On the grounds of the gathered results, the residues may be divided in three categories according to the particle-size dimensions: below 0.1 mm, between 0.1 and 0.6 mm and above 0.6 mm. The fraction above 0.6 mm, mainly made of metallic iron, may be reused in the furnaces. The fraction between 0.1 mm and 0.6 mm may be reused in cores production, after a regeneration treatment. The fraction between 0.1 and 0.025 mm may be recycled as raw material for the concrete industry, and the below 0.025 mm fraction may be reused in green moulding operations. An economic evaluation of the proposed reuse and recycling solutions was performed.

  6. Development and optimization of novel sensors for inline measurement of sand filling and compaction stages in lost foam casting

    Science.gov (United States)

    Whelan, Matthew J.; Janoyan, Kerop D.

    2005-05-01

    The lost foam casting (LFC), or expendable pattern casting, process is employed worldwide in foundries as an efficient casting technology that offers the advantages of consolidation of components, reduced machining, and recirculation of casting mold material. Currently, many foundries develop a schedule of sand raining flow rates and flask excitation accelerations for each specific pattern through an often-lengthy trial and error procedure. During casting, a single flask acceleration measurement is typically the only measurement by which the sand compaction is monitored. The current research focuses on developing an array of measurement tools to be used in measuring parameters critical to the sand compaction stage of the lost foam casting process to aid in the development of filling and vibration schedules as well as to provide additional inline measurements during foundry operation. In particular, the study focuses on the use of minimally intrusive transducers placed inline to provide direct feedback that can be then used in both passive and active process control.

  7. Method of the Moulding Sands Binding Power Assessment in Two-Layer Moulds Systems

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2014-07-01

    Full Text Available More and more foundry plants applying moulding sands with water-glass or its substitutes for obtaining the high-quality casting surface at the smallest costs, consider the possibility of implementing two-layer moulds, in which e.g. the facing sand is a sand with an organic binder (no-bake type and the backing sand is a sand with inorganic binder. Both kinds of sands must have the same chemical reaction. The most often applied system is the moulding sand on the water-glass or geopolymer bases - as the backing sand and the moulding sand from the group of self-hardening sands with a resol resin - as the facing sand. Investigations were performed for the system: moulding sand with inorganic GEOPOL binder or moulding sand with water glass (as a backing sand and moulding sand, no-bake type, with a resol resin originated from various producers: Rezolit AM, Estrofen, Avenol NB 700 (as a facing sand. The LUZ apparatus, produced by Multiserw Morek, was adapted for investigations. A special partition with cuts was mounted in the attachment for making test specimens for measuring the tensile strength. This partition allowed a simultaneous compaction of two kinds of moulding sands. After 24 hours of hardening the highest values were obtained for the system: Geopol binder - Avenol resin.

  8. Epidemiological adaptation of quartz exposure modeling in Swedish aluminum foundries: nested case-control study on lung cancer.

    Science.gov (United States)

    Westberg, Håkan B; Bellander, Tom

    2003-12-01

    In a recent cohort study in aluminum foundries and remelting plants an unexpectedly high risk of lung cancer was found in workers in sand foundries. On the basis of present and historical measurement data, we developed a statistical model for exposure to total dust and crystalline quartz for different jobs and time periods. Cumulative dose estimates of total dust and crystalline quartz were calculated and used in a nested case-control study in the cohort. From the cohort of foundry workers (n = 5016), 46 cases of lung cancer were identified. The final analysis was performed on 31 cases and 233 controls with one year or more of employment. Historical measurement data from the 1960s and onward were collected, totaling 203 total dust and 103 crystalline quartz exposure observations. Regression models, using the determinants of job title, time period, type of foundry, and size of production, were developed for assessing historical total dust and crystalline quartz air concentrations. These estimates were used to calculate individual cumulative exposure in the case-control study. In the multiple linear regression analysis, the determinants explained much of the variations in dust level (r(2) = 0.58). The explained variation in crystalline quartz was much lower (r(2) = 0.13). The regression coefficients for the type of foundry, time period, and size of production were statistically significant for total dust. On the basis of the regression analysis, the final models were used to calculate individual cumulative exposures. The calculated cumulative dust and quartz exposures averaged 33 mg/m(3) * year and 0.42 mg/m(3) * year, respectively. The odds ratios (ORs) were not significant, but showed dose-response trends for both dust and crystalline quartz. PMID:14612297

  9. Properties of sodium silicate bonded sand hardened by microwave heating

    Institute of Scientific and Technical Information of China (English)

    Wang Jina; Fan Zitian; Zan Xiaolei; Pan Di

    2009-01-01

    The sodium silicate bonded sand hardened by microwave heating has many advantages,such as low sodium silicate adding quantity,fast hardening speed,high room temperature strength,good collapsibility and certain surface stability. However,it has big moisture absorbability in the air,which would lead to the compression strength and the surface stability of the sand molds being sharply reduced. In this study,the moisture absorbability of the sodium silicate bonded sand hardened by microwave heating in different humidity conditions and the effect factors were investigated. Meanwhile,the reasons for the big moisture absorbability of the sand were analyzed.Some measures to overcome the problems of high moisture absorbability,bad surface stability and sharply reducing strength in the air were discussed. The results of this study establish the foundation of green and clean foundry technology based on the microwave heating hardening sodium silicate sand process.

  10. Silicosis among foundry workers. Implication for the need to revise the OSHA standard.

    Science.gov (United States)

    Rosenman, K D; Reilly, M J; Rice, C; Hertzberg, V; Tseng, C Y; Anderson, H A

    1996-11-01

    To evaluate the risk of pneumoconiosis among workers in a Midwestern automotive foundry, medical records and silica sand exposure data were analyzed for 1,072 current and retired employees with at least 5 years of employment as of June 1991. Approximately half of these employees had worked at the foundry for 20 or more years. Sixty workers were found to have radiographic evidence of pneumoconiosis. Twenty-eight workers had radiographs consistent with silicosis, of which 25 were consistent with simple silicosis and three with progressive massive fibrosis. The prevalence of radiographic changes consistent with silicosis increased with: number of years worked at the foundry (6% for 20-29 years and 12% for 30 or more years); cigarette smoking (12.2% among smokers with high silica exposure vs. 4.4% among never smokers with high silica exposure); work area within the foundry (cleaning room, core room, mold area, core knockout); and quantitative silica exposure (0.3-2.7% of workers at the current Occupational Safety and Health Administration (OSHA) standard and 4.9-9.9% of workers above the OSHA standard). In addition, the odds of developing radiographic changes consistent with silicosis were increased for African Americans (odds ratio = 2.14, 95% confidence interval 0.85-5.60) in comparison with whites. (The risk was similar when silica exposure was equal, but African-American workers on average had greater exposure to silica, despite having a similar duration of work as white workers.) Another eight workers had radiographic evidence of asbestosis, and 24 had pleural plaques. These asbestos-related changes were not associated with increasing exposure to silica but rather were associated with being in the maintenance department and performing repair work. After controlling for cigarette smoking, race, and exposure to silica at another job besides the foundry, the authors found a 1.45 increased risk of developing a radiograph consistent with silicosis after 20 years of

  11. Foundry. Trade and Industrial Education Trade Preparatory Training Guide.

    Science.gov (United States)

    Nebraska State Dept. of Education, Lincoln. Div. of Vocational Education.

    One of a series of curriculum guides prepared for the metals occupations cluster of the construction/fabrication occupational group, this guide identifies the essentials of the foundry trade as recommended by the successful foundry operator. An instructional program based upon the implementation of the guide is expected to prepare a student to…

  12. The 69th World Foundry Congress (WFC2010)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ With the trust and support by WFO and its members,Foundry Institution of Chinese Mechanical Engineering Society (FICMES) will host the 69th World Foundry Congress (WFC2010). We cordially invite you to participate in the 69th WFC to be held on October 16-20,2010,in Hangzhou,China.

  13. The effect of mechanical reclamation on the wear of silica sand grains

    Directory of Open Access Journals (Sweden)

    Łucarz, M.

    2008-01-01

    Full Text Available The wear effect of silica sands is usually joined with many foundry processes during the fresh sand preparation. The significant effect of silica grains destruction by means of crushing, abrasion and attrition is caused by most of mechanical reclamation treatments, which leads to a higher sand consumption. The experimental reclaimer was equipped with two different peripheral rings, which enabled both impact and impact-free way of the reclamation treatment of silica grains. In each case the duration of treatment and the rotational speed as well as the number of reclamation cycles were changed and effects were checked by multiple sieve analyses of the sand.

  14. Excellent Casting Awards at the 2010 China International Foundry Expo

    Institute of Scientific and Technical Information of China (English)

    China Foundry Association

    2010-01-01

    @@ The curtain has fallen on the 2010 China International Foundry Expo(CIFEX),which was held in the new Beijing International Exhibition Centre on May 11-14,2010.This Expo had a total exhibition area of 100,000 ㎡ in eight halls,each one being fully occupied.Hall E1 was for domestic,large-sized Casting and Forging Products; Hall E2 was devoted to domestic Die Casting and Nonferrous Casting; Hall E3 housed the Provincial Pavilions and Foundry Industrial Clusters; Hall E4 exhibited domestic Foundry Materials; Hall W1 was the International Hall for Foundry,Metallurgical,Casting and Refractory exhibits;Hall W2 contained domestic Metallurgical Products; Hall W3 exhibited domestic Metallurgical,Industrial Furnace and Refractory products,and Hall W4 contained domestic Foundry Equipment.

  15. MEMS/MOEMS foundry services at INO

    Science.gov (United States)

    García-Blanco, Sonia; Ilias, Samir; Williamson, Fraser; Généreux, Francis; Le Noc, Loïc; Poirier, Michel; Proulx, Christian; Tremblay, Bruno; Provençal, Francis; Desroches, Yan; Caron, Jean-Sol; Larouche, Carl; Beaupré, Patrick; Fortin, Benoit; Topart, Patrice; Picard, Francis; Alain, Christine; Pope, Timothy; Jerominek, Hubert

    2010-06-01

    In the MEMS manufacturing world, the "fabless" model is getting increasing importance in recent years as a way for MEMS manufactures and startups to minimize equipment costs and initial capital investment. In order for this model to be successful, the fabless company needs to work closely with a MEMS foundry service provider. Due to the lack of standardization in MEMS processes, as opposed to CMOS microfabrication, the experience in MEMS development processes and the flexibility of the MEMS foundry are of vital importance. A multidisciplinary team together with a complete microfabrication toolset allows INO to offer unique MEMS foundry services to fabless companies looking for low to mid-volume production. Companies that benefit from their own microfabrication facilities can also be interested in INO's assistance in conducting their research and development work during periods where production runs keep their whole staff busy. Services include design, prototyping, fabrication, packaging, and testing of various MEMS and MOEMS devices on wafers fully compatible with CMOS integration. Wafer diameters ranging typically from 1 inch to 6 inches can be accepted while 8-inch wafers can be processed in some instances. Standard microfabrication techniques such as metal, dielectric, and semiconductor film deposition and etching as well as photolithographic pattern transfer are available. A stepper permits reduction of the critical dimension to around 0.4 μm. Metals deposited by vacuum deposition methods include Au, Ag, Al, Al alloys, Ti, Cr, Cu, Mo, MoCr, Ni, Pt, and V with thickness varying from 5 nm to 2 μm. Electroplating of several materials including Ni, Au and In is also available. In addition, INO has developed and built a gold black deposition facility to answer customer's needs for broadband microbolometric detectors. The gold black deposited presents specular reflectance of less than 10% in the wavelength range from 0.2 μm to 100 μm with thickness ranging from

  16. New EUROPRACTICE microsystem design and foundry services

    Science.gov (United States)

    Salomon, Patric R.; Beernaert, Dirk; Turner, Rob

    2000-08-01

    The microsystems market for MST is predicted to grow to 38 billion dollars by the year 2002, with systems containing these components generating even higher revenues and growth. One of the barriers to successful exploitation of this technology has been the lack of access to industrial foundries capable of producing certified microsystems devices in commercial quantities. To overcome this problem, the European Commission has started the EUROPRACTICE program in 1996 with the installation of manufacturing clusters and demonstration activities to provide access to microsystems foundry services for European small and medium sized companies (SMEs). Since 1996, there has been a shift form providing 'broad technology offers' and 'raising awareness fro microsystem capabilities' to 'direct support of design needs' and 'focused services' which allow SMEs to use even complex microsystems technologies to implement their products, The third phase of EUROPRACTICE has just been launched, and contains 5 Manufacturing Clusters, 12 Designs Houses, and 7 Competence Centers, each working in different application/technology areas. The EUROPRACTICE program will be presented together with a detail description of the capabilities of the participants and information on how to access their services.

  17. Space Technology for the Iron Foundry

    Science.gov (United States)

    1990-01-01

    Electric Power Research Institute (EPRI) initiated development of a plasma melter intended to solve a major problem in the U.S. foundry industry. EPRI is a non-profit organization that manages research and development for some 600 electric utility member companies. For the plasma melter program, EPRI enlisted as co-sponsors Westinghouse Electric's Environmental Systems and Services Division, General Motors Corporation, and Modern Equipment Company, supplier of equipment and services to the foundry industry. General Motor's plasma melter, first in the U.S., is an advanced technology system designed to improve the efficiency of coke-burning cupolas that melt iron to produce automotive castings. The key elements are six Westinghouse plasma torches. Electrically-powered plasma torch creates an ionized gas that superheats air entering the cupola to 10,000 degrees Fahrenheit. That great heat, three times higher than that attainable by oil or natural gas systems, is the key to making iron cheaper, cleaner, and faster. System offers an environmental bonus in reduced cupola emissions. Plasma torches increase GM's electric bill at Defiance, but that cost is more than compensated by the savings in charge material. The EPRI-sponsored Center for Materials Production (CMP) is evaluating the potential of plasma cupola technology.

  18. Hybrid foundry patterns of bevel gears

    Directory of Open Access Journals (Sweden)

    Budzik G.

    2007-01-01

    Full Text Available Possibilities of making hybrid foundry patterns of bevel gears for investment casting process are presented. Rapid prototyping of gears with complex tooth forms is possible with the use of modern methods. One of such methods is the stereo-lithography, where a pattern is obtained as a result of resin curing with laser beam. Patterns of that type are applicable in precision casting. Removing of stereo-lithographic pattern from foundry mould requires use of high temperatures. Resin burning would generate significant amounts of harmful gases. In case of a solid stereo-lithographic pattern, the pressure created during gas burning may cause the mould to crack. A gas volume reduction may be achieved by using patterns of honeycomb structure. However, this technique causes a significant worsening of accuracy of stereo-lithographic patterns in respect of their dimensions and shape. In cooperation with WSK PZL Rzeszów, the Machine Design Department of Rzeszow University of Technology carried out research on the design of hybrid stereo-lithographic patterns. Hybrid pattern consists of a section made by stereo-lithographic process and a section made of casting wax. The latter material is used for stereo-lithographic pattern filling and for mould gating system. The hybrid pattern process consists of two stages: wax melting and then the burn-out of stereolithographic pattern. Use of hybrid patterns reduces the costs of production of stereolithographic patterns. High dimensional accuracy remains preserved in this process.

  19. Evaluation of Reclamability of Molding Sands with New Inorganic Binders

    Directory of Open Access Journals (Sweden)

    I. Izdebska-Szanda

    2012-04-01

    Full Text Available One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass, which allowing the use of ecological binders for casting non- ferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00- 015/09 "Advanced materials and technologies".

  20. Synthesis and characterization of the cordierite ceramics from nonstandard raw materials for application in foundry

    Energy Technology Data Exchange (ETDEWEB)

    Acimovic, Zagorka [Faculty of Technology and Metallurgy, 4 Karnegy, 11000 Belgrade (Yugoslavia); Pavlovic, Ljubica; Andric, Ljubisa; Stamatovic, Milan [The Institute for Technology of Nuclear and Other Mineral Raw Materials, Franchet dminutes or feet Esperey, 11000 Belgrade (Yugoslavia); Trumbulovic, Ljiljana [High Technical School, 34 Sv. Save, 31000 Uzice (Yugoslavia)

    2003-05-01

    Cordierite electric ceramics have an important role in modern technology. So far, this material has been used in electrothermics for the production of electric heater supports. However, nowadays, due to its electrical, electromechanical, and especially thermal properties, this ceramic finds its application in electronics for the production of microelectronic components or in the machine-building industry for manufacture of internal combustion components. In this paper, the results of the production of the cordierite ceramics based on sepiolite, as a magnesium silicate component, are presented. For a realistic evaluation of the cordierite quality, which is obtained from nonstandard raw materials, parallel investigations were made with one commercial cordierite mass, which contains talc. The end goal of these investigations is to examine a possibility of application of cordierite ceramics in foundry and defining the technological parameters of production of refractory coatings for sand moulds and cores, as well as of production of refractory linings for application in Lost Foam process. It should be emphasized that cordierite ceramics so far has not been applied in foundry.

  1. Examination and analysis of influence of compaction degree on dielectricproperties of moulding sand components

    Directory of Open Access Journals (Sweden)

    D. Nowak

    2015-04-01

    Full Text Available In the paper, presented are results of a research on influence of compaction degree on dielectric properties of components of moulding sands. During recent years, intensive research works on possibilities of using microwave heating in foundry technique are carried-out. However, introduction of such innovative, environment-friendly and efficient heating processes to foundry technologies is accompanied by a shortage of basic knowledge about behaviour of components of moulding sands in microwave field. In this case, of particular importance becomes knowledge of electrical properties of components of moulding and core sands, i.e. their permittivity εr and dielectric loss factor tgδ that characterise efficiency of absorbing electromagnetic radiation and thus prove effectiveness of the heating process.

  2. Maintenance system improvement in cast iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2011-07-01

    Full Text Available The work presents the issue of technical equipment management in an iron foundry basing on the assumptions of the TPM system (Total Productive Maintenance. Exploitation analysis of automatic casting lines has been carried out and their work’s influence on the whole production system’s functioning has been researched. Within maintenance system improvement, implementation of autonomic service and planned lines’ review have been proposed in order to minimize the time of breakdown stoppages. The SMED method was used to optimize changeover time, and the OEE (Overall Equipment Effectiveness was applied to evaluate the level of resources usage before and after implementing changes. Further, the influence of the maintenance strategy of casting devices’ efficiency on own costs of casting manufac- ture was estimated.

  3. Commercial negotiations in the foundry engineering

    Directory of Open Access Journals (Sweden)

    L. Wojtynek

    2008-10-01

    Full Text Available The article presents the process of commercial negotiations paying attention to the negotiation itself as well as to its basic elements. The specificity of the Polish foundries’ main negotiation partners from The European Union, who are the deliverers of diverse casting range, was specified. The most important cultural factors, which determine the process of negotiations conducted by the representatives of various cultural groups, were analysed. The understanding of cultural differences and adapting to them while negotiating are important factors which constitute the parties’ negotiation process. The meaning of price in the commercial negotiation process was described. The elements of sale process and the factors which influence the casts price were enumerated. What is more, the main methods of determining price were characterized. The essential problems connected with conducting the price negotiations in foundries were indicated.

  4. Guide to energy efficiency opportunities in Canadian foundries

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2003-07-01

    In Canada, the foundry sector employs about 15000 people and most of the companies are members of the Canadian Foundry Association (CFA). The CFA is committed to reducing its greenhouse gas emissions and is therefore looking for energy savings which, in addition to reducing emissions, would help the industry save costs and improve its competitiveness. The aim of this document is to provide operators with a guide to improving energy efficiency in their foundries. The report provides guidance on carrying out energy audits, gathering energy saving ideas, prioritizing projects, and charting the course of improved energy performance. Many different energy saving ideas for many kinds of operation are presented in this guidebook as a help to operators in finding where they could improve their energy efficiency; references to energy saving methods from all over the world are provided. This guidebook is a useful tool for helping foundry operators improve energy efficiency in their operations.

  5. Study of Foundry Technology CAD Software Based on VB%基于VB的铸造工艺CAD软件研究

    Institute of Scientific and Technical Information of China (English)

    李莉; 周棣华

    2011-01-01

    Using the programming language Visual Basic 6.0 and Access database, a set of CAD software for the foundry technology has been developed with friendly interface for users and convenient in operation. It has the functions such as the determination of foundry technology schemes and enquiry the foundry technology parameters and achieves the design of the sand cores, gating system, riser and chills, and so on. Employing the software, the CAD on casting process design and the fast foundry technology graphs drawing can be realized.%选用Visual Basic6.0程序设计语言和Access数据库,开发了一套界面友好、使用方便的铸造工艺CAD软件,该软件具有铸造工艺方案的确定、铸造工艺参数的查询、砂芯设计、浇注系统设计、冒口及冷铁设计等功能.通过该软件可实现计算机辅助铸造工艺设计,快速的绘制铸造工艺图.

  6. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Crepaz, Rudolf; Eggert, Torben;

    2010-01-01

    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders at least two different binder...

  7. Waste green sands as reactive media for groundwater contaminated with trichloroethylene (TCE).

    Science.gov (United States)

    Lee, Taeyoon; Benson, Craig H; Eykholt, Gerald R

    2004-06-18

    Waste green sands are byproducts of the gray iron foundry industry that consist of sand, binding agents, organic carbon, and residual iron particles. Because of their potential sorptive and reactive properties, tests were conducted to determine the feasibility of using waste green sands as a low cost reactive medium for groundwater treatment. Batch and column tests were conducted to determine the reactivity, sorptive characteristics, and transport parameters for trichloroethylene (TCE) solutions in contact with green sands. Normalized rate constants for TCE degradation in the presence of iron particles extracted from green sands were found to be comparable to those for Peerless iron, a common medium used to treat groundwater. Rate constants and partition coefficients obtained from the batch tests were found to be comparable to those from the column tests. Analytical modeling shows that reactive barriers containing green sand potentially can be used to treat contaminated groundwater containing TCE at typical concentrations observed in the field. PMID:15177742

  8. Waste green sands as reactive media for the removal of zinc from water.

    Science.gov (United States)

    Lee, Taeyoon; Park, Jae-woo; Lee, Jae-Ho

    2004-08-01

    Waste green sands are industrial byproducts of the gray iron foundry industry. These green sands are composed of fine silica sand, clay binder, organic carbon, and residual iron particles. Because of their potential sorptive and reactive properties, tests were performed to determine the feasibility of using green sands as a low cost reactive medium in permeable reactive barriers (PRBs). Serial batch kinetic tests and conventional batch sorption tests were conducted to determine the removal characteristics for zinc in aqueous solutions. Removal characteristics for zinc in the presence of green sands are comparable to those of Peerless iron, a common reactive medium used in PRBs. High removal capacities for zinc of green sands are attributed to clay, organic carbon, and residual iron particles, which are known sorptive media for heavy metals. Furthermore, high pH values in the presence of clay and residual iron particles enhanced sorption and precipitation of zinc. PMID:15212900

  9. Branch analysis of energy for foundries. Supplementary report; Brancheenergianalyse for stoeberier. Bilagsrapport

    Energy Technology Data Exchange (ETDEWEB)

    Ravn, O.; Olsen, H. [DTI, Energi (Denmark); Crepaz, R. [DTI, Industriel Metallurgi (Denmark); Togeby, M. [AKF, Koebenhavn (Denmark)

    1994-08-01

    This report, a supplement to the main report entitled `Branch analysis of energy for the Danish foundry industry` gives details of the energy analysis with regard to the individual foundries examined. (AB)

  10. Announcement on the 9th FOSECO Cup for Excellent Foundry Papers (2006)

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ The final evaluation of the 9th FOSECO Cup for Excellent Foundry Papers (2006) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on April 14-17, 2007 in Guilin, Guangxi Zhuang Autonomous Region.

  11. Announcement on the 10th FOSECO Cup for Excellent Foundry Papers (2007)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ The final evaluation of the 10th FOSECO Cup for Excellent Foundry Papers (2007) organized by Foundry Institution of Chinese Mechanical Engineering Society (FICMES) was carried out on July 21-24, 2008 in Guiyang, Guizhou province.

  12. Assessment of harmfulness of green sand with additions of dust from dry dedusting

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2010-07-01

    Full Text Available Recently, in the literature about the problems cause to the environment by foundry industry, attention has been paid to the presence and harmful effect of aromatic hydrocarbons: benzene, toluene, ethylbenzene and isomers of xylenes (BTEX and polycyclic aromatic hydrocarbons (PAHs. The growing interest in these pollutants of the environment is a result of their biological activity; some of them are characterized by mutagenic and carcinogenic action. In foundries these hydrocarbons are emitted during the contact between mould or core sands and liquid metal.This article discusses the results of the studies made on the elution rate of some harmful compounds include polycyclic aromatic hydrocarbons (PAHs (Table 3 and 4 from waste mould sand with bentonite and coal dust M1 (mixture Kormix 75 and this one with addition of dust from dry dedusting of sand M2 preparing station (partial replacement of bentonite and emission of BTEX gases from this moulds poured with molten cast iron. From the results given in these tables it follows that both mould sands are characterized by low values of the concentration of investigation substances and haven’t negative influence for environment during casting or management in other means. Tests were done according to the methodology developed at Faculty of Foundry Engineering University of Science and Technology in Cracow.

  13. Sand moulds milling for one-of-a-kind pieces

    Science.gov (United States)

    Rodríguez, A.; Calleja, A.; Olvera, D.; Peñafiel, F. J.; López de Lacalle, L. N.

    2012-04-01

    Time to market is a critical measurement for today's foundry market. Combining 3D digitizing and sand blocks milling is possible to reduce this time. Avoiding the use of a wood pattern, this technique is useful for art pieces or unique parts, when only one component is necessary. The key of the proposed methodology is to achieve enough tool life with conventional tool qualities, avoiding the risk of sand destruction or damage. A special study of tool wear is presented in this work, studying different tool materials and different sand types. Two examples of unique parts are also presented in this work following the proposed methodology in order to reduce time and cost for the rapid reproduction of very short batches.

  14. The Cooperation Signing Ceremony for First "Yeong Guan Cup" Foundry Process Design Contest for Chinese Undergraduates

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ In recent years, as the largest casting production country in the world, China's foundry industry has developed rapidly. However, because the majority of colleges and universities in China have cancelled the study of foundry as a major, there is a shortage of foundry professionals.

  15. Cooperation Partnership and Sponsorship Plan for the 69th World Foundry Congress (WFC2010)

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Introduction In January 2003 the World Foundry Organization (WFO) has awarded the Foundry Institution of Chinese Mechanical Engineering Society (FICMES) to host the 69th World Foundry Conference (WFC) in 2010. The casting world's attention once again focuses on China, the rising casting giant.

  16. 40 CFR 63.7682 - What parts of my foundry does this subpart cover?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What parts of my foundry does this... CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air Pollutants for Iron and Steel Foundries What This Subpart Covers § 63.7682 What parts of my foundry does this subpart cover? (a) The...

  17. Status and Development of Foundry Industry in Liaoning Province of China

    Institute of Scientific and Technical Information of China (English)

    GE Hou-yan; ZHANG Yun-hua; WANG Bo

    2006-01-01

    @@ 1 General situation The Liaoning province is famous for the machine building industry and the iron-steel industry in China. The foundry industry also has fully been developed in Liaoning. There are about 3 000 foundries and (1.1-1.2) × 105 employees in Liaoning's foundry industry and the total yield of castings is 2.4 million tons.

  18. 78 FR 21123 - Charlotte Pipe and Foundry; Analysis to Aid Public Comment

    Science.gov (United States)

    2013-04-09

    ... Charlotte Pipe and Foundry; Analysis to Aid Public Comment AGENCY: Federal Trade Commission. ACTION... Containing Consent Order (``Consent Agreement'') from Charlotte Pipe and Foundry Company (hereinafter ``CP&F..., including Matco-Norca in 2009, DWV Casting Company (``DWV'') in 2004, and Richmond Foundry, Inc....

  19. 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong Foundry Industry

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang; GE Chen-guang

    2006-01-01

    @@ The 2006 Cooperation Forum of the Chinese Mainland,Taiwan and Hong Kong foundry industry sponsored by China Foundry Association and jointly sponsored by Taiwan Casting Industry Association, Hong Kong Foundry Association and Hong Kong Die Casting Association was held in Beijing Zhongyuan Hotel on April 17, 2006.

  20. Rationalization of foundry processes on the basis of simulation experiment

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2008-10-01

    Full Text Available The paper presents results of research obtained on the basis of simulation experiment, whose aim was to analyze the performance of cast iron foundry. A simulation model of automobile industry foundry was made. The course of the following processes was analyzedin a computer model: preparation of liquid cast iron, forming and filling the moulds, cooling and stamping the castings, cleaning andfinishing treatment. The sheets of multi-criterion evaluation were prepared, where criteria and variants were assessed by meansof subjective point evaluation and fuzzy character evaluation. The paper presents an analysis example of finishing activities of castings realized in foundry on traditional machines and efficient presses and in cooperation. On the basis of reports from a simulation experiment information was achieved related to activities’ duration, load of accessible resources, the problems of storage and transport, bottle necks in the system and appearing queues in from of workplaces. The research used a universal modelling and simulation packet for productionsystems - ARENA.

  1. The AHP method used in assessment of foundry enterprise position

    Directory of Open Access Journals (Sweden)

    J. Szymszal

    2008-10-01

    Full Text Available Complex assessment of activity of a selected foundry enterprise based on a modern AHP (Analytic Hierarchy Process method has beenpresented. Having defined the areas of analysis, which include: marketing (products, distribution channels, sales organisation and client concentration, personnel (skills, managerial abilities, organisation climate, effectiveness of incentives, personnel fluctuations, production (availability of raw materials, technical level of production, effective use of production capacities, organisation and management (foundry structure, organisation culture, management performance, the analysis was made using the weighted sum of evaluations. The second step consisted in a comparative assessment of Foundry position using Saaty’s scale modified by Weber and the AHP method with examinationof a hierarchy structure involving the main (parent problem and its direct evolution into sub-problems. The assessment of Foundryposition made by AHP enables introducing changes and/or innovations which are expected to improve the overall productioneffectiveness.

  2. Toxicity characteristic leaching procedure and iron treatment of brass foundry waste.

    Science.gov (United States)

    Kendall, Douglas S

    2003-01-15

    The Toxicity Characteristic Leaching Procedure (TCLP) is used by the United States Environmental Protection Agency to determine if wastes contain extractable components subject to hazardous waste regulations. This paper examines the limitations of the TCLP and the way it is used by studying a particular example. Waste casting sand from brass foundries to which iron metal has been added passes the TCLP test but when placed in a landfill for several years may start to leach lead, copper, and zinc. Results of TCLP tests of waste sand alone and with the additives iron metal, zinc metal, hydrous ferric oxide, and hematite are reported. Three processes were studied: reduction by metallic iron, sorption by hydrous ferric oxide, and precipitation of hydroxides. Lead, copper, and zinc behave differently with respect to these three processes, and their measurement allows some deductions as to what is occurring in a TCLP test or a landfill. Iron addition does not result in long-term stabilization of a waste placed in the ground. The chemistry of a laboratory extraction can be very different from the chemistry of a waste placed in the environment. Wastes that are treated to pass the TCLP test, but are not permanently stabilized, are a threat to the environment. PMID:12564910

  3. Reduced energy consumption for melting in foundries

    Energy Technology Data Exchange (ETDEWEB)

    Skov-Hansen, S.

    2007-09-15

    By improving the gating technology in traditional gating systems it is possible to reduce the amount of metal to be re-melted, and hence reduce the energy consumption for melting in foundries. Traditional gating systems are known for a straight tapered down runner a well base and 90 deg. bends in the runner system. In the streamlined gating systems there are no sharp changes in direction and a large effort is done to confine and control the flow of the molten metal during mould filling. Experiments in real production lines have proven that using streamlined gating systems improves yield by decreasing the poured weight compared to traditional layouts. In a layout for casting of valve housings in a vertically parted mould the weight of the gating system was reduced by 1,1kg which is a 20% weight reduction for the gating system. In a layout for horizontally parted moulds the weight of the gating system has been reduced by 3,7kg which is a weight reduction of 60% for the gating system. The experiments casting valve housings in ductile iron also proved that it is possible to lower the pouring temperature from 1400 deg. C to 1300 deg. C without the risk of cold runs. Glass plate fronted moulds have been used to study the flow of melt during mould filling. These experiments have also been used for studying the flow pattern when ceramic filters are used. The thorough study of the use of filters revealed that the metal passing through the filter is divided into a number of small jets. This proves that filters do not have the claimed positive effect on the flow of metal. The volumes necessary on either side of the filter is not filled till a backpressure is build up and results in formation of pressure shocks when backfilled. These pressure shocks result in more turbulence inside the casting than the same gating system with no filter. Not using filters can mean a reduction in poured weight of 0,6kg. To examine if the experiments using glass plate fronted moulds give

  4. Logic Foundry: Rapid Prototyping for FPGA-Based DSP Systems

    Directory of Open Access Journals (Sweden)

    Bhattacharyya Shuvra S

    2003-01-01

    Full Text Available We introduce the Logic Foundry, a system for the rapid creation and integration of FPGA-based digital signal processing systems. Recognizing that some of the greatest challenges in creating FPGA-based systems occur in the integration of the various components, we have proposed a system that targets the following four areas of integration: design flow integration, component integration, platform integration, and software integration. Using the Logic Foundry, a system can be easily specified, and then automatically constructed and integrated with system level software.

  5. A Life Cycle Assessment of Silica Sand: Comparing the Beneficiation Processes

    Directory of Open Access Journals (Sweden)

    Anamarija Grbeš

    2015-12-01

    Full Text Available Silica sand or quartz sand is a mineral resource with a wide variety of application; glass industry, construction and foundry are the most common examples thereof. The Republic of Croatia has reserves of 40 million tons of silica sand and a long tradition of surface mining and processing. The average annual production of raw silica sand in Croatia in the period from 2006 to 2011 amounted to 150 thousand tons. This paper presents cradle to gate LCA results of three different types of beneficiation techniques: electrostatic separation; flotation; gravity concentration. The aim of this research is to identify and quantify the environmental impacts of the silica sand production, to learn the range of the impacts for different processing methods, as well as to identify the major contributors and focus for further process design development.

  6. Costs Models in Design and Manufacturing of Sand Casting Products

    CERN Document Server

    Perry, Nicolas; Bernard, Alain

    2010-01-01

    In the early phases of the product life cycle, the costs controls became a major decision tool in the competitiveness of the companies due to the world competition. After defining the problems related to this control difficulties, we will present an approach using a concept of cost entity related to the design and realization activities of the product. We will try to apply this approach to the fields of the sand casting foundry. This work will highlight the enterprise modelling difficulties (limits of a global cost modelling) and some specifics limitations of the tool used for this development. Finally we will discuss on the limits of a generic approach.

  7. Manganese exposure in foundry furnacemen and scrap recycling workers

    DEFF Research Database (Denmark)

    Lander, F; Kristiansen, J; Lauritsen, Jens

    1999-01-01

    Cast iron products are alloyed with small quantities of manganese, and foundry furnacemen are potentially exposed to manganese during tapping and handling of smelts. Manganese is a neurotoxic substance that accumulates in the central nervous system, where it may cause a neurological disorder that...

  8. Using lean methodologies for economically and environmentally sustainable foundries

    Directory of Open Access Journals (Sweden)

    R. M. Torielli

    2011-02-01

    Full Text Available Lean manufacturing is often seen as a set of tools that reduce the total cost and improve the quality of manufactured products. The lean management philosophy is one which targets waste reduction in every facet of the manufacturing business; however, only recently have studies linked lean management philosophies with improving environmental sustainability. These studies suggest that lean manufacturing is more than a set of lean tools that can optimize manufacturing efficiencies; it is a process and mindset that needs to be integrated into daily manufacturing systems to achieve sustainability. The foundry industry, as well as manufacturing in general, has significant challenges in the current regulatory and political climate with developing an economically and environmentally sustainable business model. Lean manufacturing has proven itself as a model for both economic sustainability and environmental stewardship. Several recent studies have shown that both lean and green techniques and “zero-waste” policies also lead to reductions in overall cost. While these strategies have been examined for general manufacturing, they have not been investigated in detail for the foundry industry. This paper will review the current literature and describe how lean and green can provide a relevant framework for environmentally and economically sustainable foundries. Examples of lean and green technologies and techniques which can be applied to foundries in a global context will be described.

  9. Achieving Control of Coating Process in your Foundry

    DEFF Research Database (Denmark)

    Di Muoio, G. L.; Tiedje, N. S.

    2015-01-01

    Achieving control of coating thickness in foundry moulds is needed in order to guarantee uniform properties of the mould but also to achieve control of drying time. Since drying time of water based coatings is heavily dependent on the amount of water present in the coating layer, a stable coating...

  10. Urinary 1-hydroxypyrene, a PAH biomarker in foundry workers

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1996-01-01

    hygienic samples, consisting of 16 selected PAH compounds. Mean total PAH concentration (SD) was 10.40 (4.04) mu g/m3. A multiple regression model of tobacco consumption, age, airborne PAH-exposure and foundry work on log HPU showed a significant correlation, p

  11. The properties of sand-lime bricks manufactured with the use of waste moulding and core sands

    Directory of Open Access Journals (Sweden)

    Z. Pytel

    2010-04-01

    Full Text Available The paper summarises the laboratory research data on potential applications of selected mould and core mix wastes and dusts fromregeneration processes as alternative or supplementary materials to be added to natural silica sands used in manufacturing of sand-limebricks. The rational behind this solution is the large silica content in used moulding and core mix, their matrices being high-quality natural silica sands. The research program shall involve obtaining the series of silicate sample products, press-formed and made from mixtures containing the waste materials discussed here. In the course of laboratory tests autoclaved materials shall be manufactured, including sand-lime bricks. Apart from conventional components: natural silica sand and quicklime, the prepared mixture shall contain pre-processed mould and core mix and dusts from regeneration processes, depending on the type of applied binder. The previously mentioned wastes from the foundry processes were introduced to the basic composition mix as substitutes for silica sand, ranging from 0-100 % (by weight. Potential applications of these wastes were explored using the comparative analysis, covering the basic functional parameters of two types of materials: the reference material made from conventional constituents and several experimental formulas containing additives, differing in qualitative and quantitative composition. Characteristics of thus obtained materials are supported by selected SEM+EDS test results.

  12. Develop A Strategic Forecast of Silica Sand Based on Supply Chain Decomposition

    Directory of Open Access Journals (Sweden)

    Mohammad Mansour

    2015-02-01

    Full Text Available As a commodity, silica sand is a low priced product but a primary ingredient for a diversity of products. On the whole, the consumption of silica sand can be measured as indicator to the global economy’s trends and circumstances. The last decade showed a fluctuation in silica sand consumptions in several industries and reached the lowest level in 2009 due to the global recession. Due to the variety of products and the new or future developments in applications, the long term forecast of silica sand requires nonconventional methods of prediction. As an integrated part of the supply chain of numerous industries, silica sand demand has been decomposed into many sectors based on the intended applications. in this research. the impact of future demand of glass containers, flat glass, specialty glass, fiber glass, fracture sand, foundry sand, whole grain fillers, abrasive, gravel sand, recreation sand, chemicals, fillers, ceramic and filtration industries in the total global silica demand for the next decade. Each unique market position and its interconnection with other industries had been studied to draw a strategic long term forecast of silica sand based on market share of each industry.

  13. Characterization of Coated Sand Cores from Two Different Binder Systems for Grey Iron Castings

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Poulsen, Thomas;

    differential expansion of the core during heating. The rapid expansion of silica sand up to 600 oC and especially at 573 oC, where the α – β phase transformation occurs, is the cause of stresses in the core system. These stresses cause crack formation and metal melt flows into these cracks causing finning...... or veining and metal penetration defects. The use of refractory coatings on cores is fundamental to obtaining acceptable casting surface quality and is used on resin bonded cores in production foundries. In this study new sol gel-coated sand cores made from coldbox and furan binder systems were investigated...

  14. Dermal and inhalation exposure to methylene bisphenyl isocyanate (MDI) in iron foundry workers.

    Science.gov (United States)

    Liljelind, I; Norberg, C; Egelrud, L; Westberg, H; Eriksson, K; Nylander-French, L A

    2010-01-01

    Diisocyanates are a group of chemically reactive agents, which are used in the production of coatings, adhesives, polyurethane foams, and parts for the automotive industry and as curing agents for cores in the foundry industry. Dermal and inhalation exposure to methylene bisphenyl isocyanate (MDI) is associated with respiratory sensitization and occupational asthma. However, limited research has been performed on the quantitative evaluation of dermal and inhalation exposure to MDI in occupationally exposed workers. The objective of this research was to quantify dermal and inhalation exposure levels in iron foundry workers. Workers involved in mechanized moulding and mechanized production of cores were monitored: 12 core makers, 2 core-sand preparers, and 5 core installers. Personal breathing-zone levels of MDI were measured using impregnated filter sampling. Dermal exposure to MDI was measured using a tape-strip technique. Three or five consecutive tape-strip samples were collected from five exposed skin areas (right and left forefingers, left and right wrists, and forehead). The average personal air concentration was 0.55 microg m(-3), 50-fold lower than the Swedish occupational exposure limit of 30 microg m(-3). The core makers had an average exposure of 0.77 microg m(-3), which was not significantly different from core installers' and core-sand preparers' average exposure of 0.16 microg m(-3) (P = 0.059). Three core makers had a 10-fold higher inhalation exposure than the other core makers. The core makers' mean dermal exposure at different skin sites varied from 0.13 to 0.34 microg while the two other groups' exposure ranged from 0.006 to 0.062 microg. No significant difference was observed in the MDI levels between the skin sites in a pairwise comparison, except for left forefinger compared to left and right wrist (P < 0.05). In addition, quantifiable but decreasing levels of MDI were observed in the consecutive tape strip per site indicating MDI penetration

  15. Recycling of Waste Sand for Foundry%铸造废砂的再生利用

    Institute of Scientific and Technical Information of China (English)

    刘念煌

    2013-01-01

    基于六西格玛管理方法和工具,对铸造废砂的再生利用进行了生产性试验,分析了焙烧温度和焙烧时间、粒度分布、含泥量对再生砂性能的影响,确定了合理的再生工艺参数.在保证制芯工艺要求和铸件质量的基础上,将芯砂中再生砂的应用比例由0提高至50%,铸造废砂循环利用的规模和力度均达到了较高的水平.

  16. Recycling of the Foundry Waste Sand%铸造废砂的再利用

    Institute of Scientific and Technical Information of China (English)

    牟艳秋; 巴吾东; 刘世森; 那洪志

    2010-01-01

    阐述了我国铸造废砂的再利用现状.举例说明了几种废砂的资源化利用途径,铸造废砂作为废弃物目前主要有两个再利用途径,一是废砂再生,再生后的废砂可以作为新的造型材料;另一个是废砂的资源化利用,利用废砂制备其他新型复合材料.铸造旧砂的综合利用是节省资源、减少废弃物的排放的较好途径.其综合利用的技术将会得到更大发展,应用前景和范围也将越来越广阔.铸造废砂的资源化研究对保护环境、落实国家的可持续发展总体战略,具有现实和长远的意义.

  17. Potential of the application of the modified polysaccharides water solutions as binders of moulding sands

    Directory of Open Access Journals (Sweden)

    K. Kaczmarska

    2015-10-01

    Full Text Available The results of preliminary tests of selected properties of the moulding sands with the binder in the form of a 5 % water solution of the sodium salt of carboxymethyl starch (with a degree of substitution (DS of 0,2 and 0,87 arepresented in this study. The moulding sand properties such as permeability, abrasion resistance, tensile and bendingstrength - after curing - are shown in series of tests. The cure process was conducted in a field of electromagnetic radiation within the microwave range. The effect of the microwave treatment on the moulding sand was evaporating of water (solvent in a binder and cross-linking of the polymeric binder. As a result the cured moulding sands with particular properties, essential in the context of its application in the mould technology in the foundry industry, were obtained.

  18. The Condition of Silica Sand Grains Surface Subjected to Reclamation Treatment

    Directory of Open Access Journals (Sweden)

    Łucarz, M.

    2006-01-01

    Full Text Available The results of investigations are concerned on evaluation of new silica sand grains surface condition after mechanical reclamation treatment as well as on the conditions of reclaimed sand grains surface subjected to thermal and thermo-mechanical reclamation processes. The purpose of research was to answer the question how the applied methods have influenced the surface condition of reclaimed sand grains which was tested by means of bending strength determination of sand samples prepared with resin binder and reclaimed sand. The immediate aim of the research was to explain the mechanism of impurities cleaning on the sand grains surface after thermal reclamation, when the sand is used several times in preparation of a foundry mixture, and to determine what effect these impurities may have on the technological properties of the ready sand mixture. The task of the additionally applied mechanical reclamation was to remove the accumulated inorganic compounds from the sand grains surface and confirm if further improvement of the reclaim quality is possible.

  19. The Delegation Led by LI Xin-ya Attending the 67th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Invited by Mr. Matthew Poole, Chairman of the Organization Committee of the 67th World Foundry Congress,the delegation of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) led by LI Xin-ya,President of China Academy of Machinery Science and Technology, more recently attended the 67th World Foundry Congress, and visited the Royal Institute of Technology, Sweden; LOCOMO Cast Steel Company,Metso Corporation, Finland; Imperial College, London, United Kingdom; and Brunel University, United Kingdom.

  20. Titles of Papers Contributed to the 69th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The 69th World Foundry Congress, to be held between Oct. 16-20, 2010 in Hangzhou China, draws much attention of" the world foundry men. Totally 269 titles of exchange papers relating to the Conference theme "Green Foundry" have been received from 28 countries. The subjects of the papers cover a wide range of topics, which reflect the diversity of interests within the metalcasting industry.

  1. Energy conservation and emissions reduction strategies in foundry industry

    Directory of Open Access Journals (Sweden)

    Li Yuanyuan

    2010-11-01

    Full Text Available Current energy conservation and emissions reduction strategies in iron and steel industry were reviewed. Since foundry industry is one of the major source of energy consumption and pollution emission (especially CO2, issues concerning energy-saving and emission-reduction have been raised by governments and the industry. Specialists from around the world carried out multidimensional analyses and evaluation on the potentials in energy conservation and emissions reduction in iron and steel industry, and proposed various kinds of analyzing models. The primary measures mainly focus on the targeted policies formulation and also on clean and high-efficient technologies development. The differences and similarities in energy conservation and emission reduction in foundry industry between China and other countries were discussed, while, the future development trend was also pointed out.

  2. Exposure of iron foundry workers to polycyclic aromatic hydrocarbons

    DEFF Research Database (Denmark)

    Omland, Øyvind; Sherson, D; Hansen, Åse Marie;

    1994-01-01

    Exposure to polycyclic aromatic hydrocarbons (PAHs) in foundry workers has been evaluated by determination of benzo(a)pyrene-serum albumin adducts and urinary 1-hydroxypyrene. Benzo(a)pyrene binding to albumin and 1-hydroxypyrene were quantitatively measured by enzyme linked immunosorbent assay...... (ELISA) and reverse phase high performance liquid chromatography (HPLC), respectively. 70 male foundry workers and 68 matched controls were investigated. High and low exposure groups were defined from breathing zone hygienic samples, consisting of 16 PAH compounds in particulate and gaseous phase. Mean...... than in smoking and non-smoking controls (0 (0-0.022) and 0 (0-0.010) mumol/mol creatinine). Dose-response relations between total PAH, pyrene, carcinogenic PAHs, and 1-hydroxypyrene for smokers, and polycyclic aromatic hydrocarbons adsorbed to dust for non-smokers are suggested. Exposure to PAHs...

  3. Production system rationalisation on the example of iron foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2010-04-01

    Full Text Available The present paper presents a systemic approach to foundry management. Thanks to production process modelling and simulation techniques, an attempt was made to synthesise many interconnected devices and numerous manufacturing stages into one production system. In the beginning, a factor analysis was carried out of the research object, which is a system of iron castings manufacture on automated foundry lines. On the basis of a simulation experiment, use the accessible production resources and manufacturing own cost of castings were analysed, depending on batch content and melting order, choice of an automatic line and the model of line fed with cast iron, sequence of order realization and the size of production lots. Simulation experiments were carried out on a computer simulation model prepared in the Arena packet produced by Rockwell Automation. Cost was estimated on the basis of additional calculation according to cost centres basing on factory spreadsheet.

  4. Logistics of Materials Flow in an Iron Foundry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2013-07-01

    Full Text Available The article presents issues related to creating and realizing added value by logistic processes and processing in a casting enterprise. It discusses possibilities of improving systems of casts production by evaluating labour intensity of casts manufacture and analyzing manufacturing prime costs. Operations with added value, processes indirectly creating added value and operations without added value have been specified. The problem was presented on the example of materials flow design in a foundry, where casts are manufactured in expendable moulds and using automated foundry lines. On the basis of the Pareto analysis, a group of casts was specified whose manufacture significantly influences the functioning of the whole enterprise. Finishing treatment operations have been particularly underlined, as they are performed away from the line and are among the most labour-consuming processes during casts production.

  5. Asian Foundrymen Come Together in Guangzhou, China— Report on the 11th Asian Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    Organized by the Foundry Institution of Chinese Mechanical Engineering Society (FICMES),the 11th Asian Foundry Congress (AFC-11) was held on Nov.12-15,2011 in Guangzhou,China,a city that has a pleasant climate and very beautiful scenery in November.The theme of the Congress was "Advanced Foundry Technology & Sustainable Development of Foundry Industry".In the past few years,the Asian foundry industry has shown a rapid development,and attracted more and more attention.Facing the global economic crisis,how to seize opportunities for development,improve international competitiveness and realize sustainable development of the Asian foundry industry were the main topics of the 11th Asian Foundry Congress.The congress attracted about 210 delegates,and among them were about 50 from abroad,including Japan,Korea,India,Iran,as well as some countries outside Asia such as Australia,Canada,UK,USA,Germany and Belgium.Thanks to the great support of many foundry organizations,a total of 69 exchange papers relating to the Congress theme by authors from 14 countries and regions were included in the proceedings.The subjects of the papers covered a wide range of topics,and reflected the developing trend of foundry technology in Asia as well as the world,Among them,11 papers were presented in the plenary session and 40 papers were presented in the four technical sessions.

  6. Emission of polycyclic aromatic hydrocarbons (PAHs and benzene, toluene, ethylbenzene and xylene (BTEX from the furan moulding sands with addition of the reclaim

    Directory of Open Access Journals (Sweden)

    M. Holtzer

    2014-10-01

    Full Text Available In this paper, the results of decomposition of a moulding sand with furfuryl resin also on a quartz matrix and with additions of a reclaimed material, under industrial conditions, are presented. Investigations of the gases emission in the test foundry plant were performed according to the original method developed in the Faculty of Foundry Engineering, AGH UST. The dependence of the emitted PAHs and BTEX group substances and ignition losses on the reclaim fraction in a moulding sand are of a linear character of a very high correlation coefficient R2. On the bases of the derived equations, it is possible to determine the amount of the emitted hazardous substances from the moulding sand containing the known fraction of the reclaim.

  7. How to solve complex problems in foundry plants - future of casting simulation -

    Science.gov (United States)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  8. Statistical and Visualization Data Mining Tools for Foundry Production

    Directory of Open Access Journals (Sweden)

    M. Perzyk

    2007-07-01

    Full Text Available In recent years a rapid development of a new, interdisciplinary knowledge area, called data mining, is observed. Its main task is extracting useful information from previously collected large amount of data. The main possibilities and potential applications of data mining in manufacturing industry are characterized. The main types of data mining techniques are briefly discussed, including statistical, artificial intelligence, data base and visualization tools. The statistical methods and visualization methods are presented in more detail, showing their general possibilities, advantages as well as characteristic examples of applications in foundry production. Results of the author’s research are presented, aimed at validation of selected statistical tools which can be easily and effectively used in manufacturing industry. A performance analysis of ANOVA and contingency tables based methods, dedicated for determination of the most significant process parameters as well as for detection of possible interactions among them, has been made. Several numerical tests have been performed using simulated data sets, with assumed hidden relationships as well some real data, related to the strength of ductile cast iron, collected in a foundry. It is concluded that the statistical methods offer relatively easy and fairly reliable tools for extraction of that type of knowledge about foundry manufacturing processes. However, further research is needed, aimed at explanation of some imperfections of the investigated tools as well assessment of their validity for more complex tasks.

  9. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world.

  10. A novel application of concentrated solar thermal energy in foundries.

    Science.gov (United States)

    Selvaraj, J; Harikesavan, V; Eshwanth, A

    2016-05-01

    Scrap preheating in foundries is a technology that saves melting energy, leading to economic and environmental benefits. The proposed method in this paper utilizes solar thermal energy for preheating scrap, effected through a parabolic trough concentrator that focuses sunlight onto a receiver which carries the metallic scrap. Scraps of various thicknesses were placed on the receiver to study the heat absorption by them. Experimental results revealed the pattern with which heat is gained by the scrap, the efficiency of the process and how it is affected as the scrap gains heat. The inferences from them gave practical guidelines on handling scraps for best possible energy savings. Based on the experiments conducted, preheat of up to 160 °C and a maximum efficiency of 70 % and a minimum efficiency of 40 % could be achieved across the time elapsed and heat gained by the scrap. Calculations show that this technology has the potential to save around 8 % of the energy consumption in foundries. Cumulative benefits are very encouraging: 180.45 million kWh of energy savings and 203,905 t of carbon emissions cut per year across the globe. This research reveals immense scope for this technology to be adopted by foundries throughout the world. PMID:26208658

  11. Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

    Directory of Open Access Journals (Sweden)

    J. Kamińska

    2013-01-01

    Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a lowsusceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited.The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

  12. 40 CFR Table 1 to Subpart Zzzzzz... - Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources

    Science.gov (United States)

    2010-07-01

    ... Aluminum, Copper, and Other Nonferrous Foundries Area Sources 1 Table 1 to Subpart ZZZZZZ of Part 63... Foundries Pt. 63, Subpt. ZZZZZZ, Table 1 Table 1 to Subpart ZZZZZZ of Part 63—Applicability of General Provisions to Aluminum, Copper, and Other Nonferrous Foundries Area Sources As required in § 63.11555,...

  13. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    Science.gov (United States)

    2012-03-14

    ... its notice of institution (76 FR 74810, December 1, 2011) of the subject five-year review was adequate... COMMISSION Foundry Coke From China; Scheduling of an Expedited Five-Year Review AGENCY: United States...)) (the Act) to determine whether revocation of the antidumping duty order on foundry coke from...

  14. 40 CFR 63.10900 - What parts of the General Provisions apply to my large foundry?

    Science.gov (United States)

    2010-07-01

    ... requirements of the General Provisions (40 CFR part 63, subpart A) according to Table 3 of this subpart. (b) If... apply to my large foundry? 63.10900 Section 63.10900 Protection of Environment ENVIRONMENTAL PROTECTION... Foundries Area Sources Requirements for New and Existing Affected Sources Classified As Large Iron and...

  15. 76 FR 74810 - Foundry Coke From China; Institution of a Five-Year Review

    Science.gov (United States)

    2011-12-01

    ... duty order on imports of foundry coke from China (66 FR 48025). Following five-year reviews by Commerce... order on imports of foundry coke from China (72 FR 1214). The Commission is now conducting a second..., and F (19 CFR part 207), as most recently amended at 76 FR 61937 (October 6, 2011). \\1\\ No response...

  16. Wafer level reliability monitoring strategy of an advanced multi-process CMOS foundry

    NARCIS (Netherlands)

    Scarpa, Andrea; Tao, Guoqiao; Kuper, Fred G.

    2000-01-01

    In an advanced multi-process CMOS foundry it is strategically important to make use of an optimum reliability monitoring strategy, in order to be able to run well controlled processes. Philips Semiconductors Business Unit Foundries wafer fab MOS4YOU has developed an end-of-line ultra-fast reliabilit

  17. Wolfgang Lakata's Speech at the Grand Opening of Kocel Steel Foundry Co., Ltd.

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Dear Secretary CHENG Jian-guo, Vice Governor WANG Zheng-wei, Ladies and Gentlement, As president of Voestalpine foundry it is a special pleasure - and looking at the impressive facility of KOCEL Steel Foundry - it makes me proud to attend this opening ceremony.

  18. Potential of modified iron-rich foundry waste for environmental applications: Fenton reaction and Cr(VI) reduction.

    Science.gov (United States)

    Oliveira, Patrícia E F; Oliveira, Leandro D; Ardisson, José D; Lago, Rochel M

    2011-10-30

    A magnetic fraction (15%) from a waste of foundry sand (WFS), composed of sand, carbon, bentonite clay and iron (10%) was modified by thermal treatment at 400, 600 and 800°C under inert atmosphere. Mössbauer analyses showed that the thermal treatment increased the amount of Fe(3)O(4) from 25 to 55% by reduction of Fe(2)O(3) and highly dispersed Fe(3+) by the carbon present in the waste. The Fe(3)O(4) caused a significant increase on the activity of two important reactions with application in environmental remediation: the Fenton oxidation of indigo carmine dye with H(2)O(2) and the reduction of Cr(VI) to Cr(III). The magnetic fraction of WFS was also mixed with hematite (Fe(2)O(3)) and thermally treated at 400, 600 and 800°C. This treatment produced large amounts of surface Fe(3)O(4) and increased substantially the rate of Fenton reaction as well as Cr(VI) reduction. This reactivity combined with the presence of carbon (an adsorbent for organic contaminants), bentonite clay (an adsorbent for metallic contaminants) and the granulometry/packing/hydrodynamic features make WFS a promising material for use in reactive permeable barriers. PMID:21890267

  19. The management of production value stream factors in a foundry

    Directory of Open Access Journals (Sweden)

    S. Borkowski

    2010-01-01

    Full Text Available Connection of two value streams: production and human resources were proposed as a new approach to the production process. To assess the factors of production value streams the elements of the top of the Toyota's house as well as fourth and sixth Toyota's managing principles were used. On the basis of the feedback from respondents –the foundry workers, there can be determined the validity of series of decisive factors' importance that equalizes the work load and requires the standardization.

  20. Energy efficiency in small and medium scale foundry industry

    Directory of Open Access Journals (Sweden)

    G. Patange

    2016-04-01

    Full Text Available In this paper, the research results of surveys which were conducted in an Indian foundry cluster which are potential members of such sectors are presented. These results indicate that there is an enough potential improvement in the energy use. The use of energy efficient practices can result in their energy use effectively as well as cost reduction. The key findings about the energy pattern are a lack of energy efficient practices. The suggested recommendations can contribute to an increase in energy efficiency in such cluster.

  1. Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

    Science.gov (United States)

    Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

    2013-11-01

    The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks

  2. The influence of microwave curing time and water glass kind on the properties of molding sands

    Directory of Open Access Journals (Sweden)

    K. Granat

    2007-12-01

    Full Text Available This work presents results of research on the influence of microwave heating time on the process of hardening of water glass molding sands. Essential influence of this drying process on basic properties such as: compression, bending and tensile strength as well as permeability and wear resistance, has been found. It has been proved, that all the investigated sorts of sodium water glass could be used as binding material of molding sands intended for curing with the microwave process heating. It has been found, while analyzing the results of property studies of microwave heated molding sands with 2.5% addition of water glass, that all available on the market kinds of this binding agent (including the most frequently used in foundry 145 and 149 kinds after microwave heating guarantee very good compression, bending and tensile strength as well as permeability and wear resistance. Moreover, it has been determined that the optimal curing time of molding sands containing various kinds of water glass is 240 seconds. After this time, all basic properties of molding sands are stable. The use of microwave curing of water glass molding sands results in a significant decrease of hardening process time, full stabilization of molding sands as well as much lower energy consumption.

  3. Replacement of Natural Sand with Efficient Alternatives: Recent Advances in Concrete Technology

    Directory of Open Access Journals (Sweden)

    Anzar Hamid Mir

    2015-03-01

    Full Text Available Concrete is the most undisputable material being used in infrastructure development throughout the world. It is a globally accepted construction material in all types of Civil Engineering structures. Natural sand is a prime material used for the preparation of concrete and also plays an important role in Mix Design. Now a day‟s river erosion and other environmental issues have led to the scarcity of river sand. The reduction in the sources of natural sand and the requirement for reduction in the cost of concrete production has resulted in the increased need to find new alternative materials to replace river sand so that excess river erosion is prevented and high strength concrete is obtained at lower cost. Partial or full replacement of natural sand by the other alternative materials like quarry dust, foundry sand and others are being researched from past two decades, in view of conserving the ecological balance. This paper summarizes conclusions of experiments conducted for the properties like strength, durability etc. It was observed the results have shown positive changes and improvement in mechanical properties of the conventional concrete due to the addition or replacement of fine sand with efficient alternatives.

  4. Active binder content as a factor of the control system of the moulding sand quality

    Directory of Open Access Journals (Sweden)

    J. Jakubski

    2011-01-01

    Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broaderapplication in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castingsand supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressurecastings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is theassessment method of sands suitability by means of detecting correlations between their individual parameters. The presentedinvestigations were obtained by using the Statistica 9.0 program. The presented investigations were aimed at the selection of the neuralnetwork able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability,compactibility and the compressive strength. An application of the Statistica program allowed to select automatically the type of networkproper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageousconditions were obtained for the uni-directional multi-layer perception (MLP network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.

  5. Total productive maintenance on example of automated foundry lines

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2009-07-01

    Full Text Available Within framework of the presented study one has performed analysis of stoppages in automatic foundry lines operation, and basing on assumptions from complex maintenance system has undertaken himself to develop a service maintenance schedule for machinery installed in the line. Moreover, one has presented general assumptions of TPM system operated in conditions of series and multi-series production of cast iron castings. One has constructed operational database and has elaborated a list of line stoppage causes within a year. One has proposed a possibility of implementation of manufacturing systems modeling and simulating technique in management of production machinery operation in a foundry shop. Within framework of the simulation experiment one has developed schedules of production, schedules of maintenance and has forecasted indices of general productivity of the machinery for a various scenarios of events on example of casting line having in-series structure of operational reliability. In course of the study there was implemented ARENA universal software package to modeling and simulation of the manufacturing systems.

  6. Energy efficiency improvement and pollution reduction in a cupola route foundry

    Energy Technology Data Exchange (ETDEWEB)

    Pal, P.; Bhattacherjee, S. [Tata Energy Research Institute, New Delhi (India)

    2001-07-01

    Coke is the major source of fuel used in foundries, primarily to melt the metallic charges in a vertical shaft furnace called cupola. Most of the cupolas operating in the small-scale foundries have very low energy efficiencies and poor environmental performances. The paper describes a technological upgradation initiative undertaken to improve the energy efficiency environmental performance of small-scale foundry units in India. Technology upgradation of the melting plant leads to reduced energy consumption, which in turn leads to savings in operating cost and has the added attraction of reduction in emissions generation at source. The reduction of pollution at source reduces the size of the pollution control system necessary to meet the statutory emission standards. Till recently, most of the foundries had conventional cupolas. The DBC (divided blast cupola) is an attractive option of reducing coke consumption at a modest investment. The design of a suitable flue gas cleaning system along with DBC was undertaken to provide a viable solution to small-scale foundries. The paper describes the design features as regards energy efficiency, pollution, and melting of a demonstration cupola plant that was set up at a foundry in Howrah. Results of the demonstration project reveal that there is a huge potential for energy saving and pollution reduction in foundries of India. However, the compliance to environmental standards will be better if the emission limits are made more pragmatic and a better rapport is established between the industry associations and controlling authorities. 3 refs., 2 figs., 2 tabs.

  7. Cause-specific mortality due to malignant and non-malignant disease in Korean foundry workers.

    Directory of Open Access Journals (Sweden)

    Jin-Ha Yoon

    Full Text Available BACKGROUND: Foundry work is associated with serious occupational hazards. Although several studies have investigated the health risks associated with foundry work, the results of these studies have been inconsistent with the exception of an increased lung cancer risk. The current study evaluated the mortality of Korean foundry workers due to malignant and non-malignant diseases. METHODS: This study is part of an ongoing investigation of Korean foundry workers. To date, we have observed more than 150,000 person-years in male foundry production workers. In the current study, we stratified mortality ratios by the following job categories: melting-pouring, molding-coremaking, fettling, and uncategorized production work. We calculated standard mortality ratios (SMR of foundry workers compare to general Korean men and relative risk (RR of mortality of foundry production workers reference to non-production worker, respectively. RESULTS: Korean foundry production workers had a significantly higher risk of mortality due to malignant disease, including stomach (RR: 3.96; 95% CI: 1.41-11.06 and lung cancer (RR: 2.08; 95% CI: 1.01-4.30, compared with non-production workers. High mortality ratios were also observed for non-malignant diseases, including diseases of the circulatory (RR: 1.92; 95% CI: 1.18-3.14, respiratory (RR: 1.71; 95% CI: 1.52-21.42 for uncategorized production worker, and digestive (RR: 2.27; 95% CI: 1.22-4.24 systems, as well as for injuries (RR: 2.36; 95% CI: 1.52-3.66 including suicide (RR: 3.64; 95% CI: 1.32-10.01. CONCLUSION: This study suggests that foundry production work significantly increases the risk of mortality due to some kinds of malignant and non-malignant diseases compared with non-production work.

  8. Baskarp Sand No. 15

    DEFF Research Database (Denmark)

    Ibsen, Lars Bo; Bødker, Lars Bødker

    The Soil Mechanics Laboratory has started performing tests with a new sand, Baskarp No 15. Baskarp No 15 is a graded sand from Sweden. The shapes of the largest grains are round, while the small grains have sharp edges. The main part of of Baskarp No 15 is quarts, but it also contains feldspar...

  9. Baskarp Sand No. 15

    DEFF Research Database (Denmark)

    Borup, Marianne; Hedegaard, Jette

    The Soil Mechanics Laboratory has started performing tests with a new sand, Baskarp No 15. Baskarp No 15 is a graded sand from Sweden. The shapes of the largest grains are round, while the small grains have sharp edges. The main part of of Baskarp No 15 is quarts, but it also contains feldspar an...

  10. Analysis of effectiveness of used sands reclamation treatment – in various technological devices

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2009-10-01

    Full Text Available The analysis of effectiveness of spent sands reclamation treatment performed in technological devices of various intensity of dry reclamation – during which used binding material is being removed from grain surfaces – is presented in the paper. Variety of reclamation influences was considered via the realization of the so called elementary operations such as: rubbing, grinding and crushing [1-5], which are realised mainly in dry mechanical reclamation devices but also appear in other technological devices for sand preparation.The model rotor reclaimer and two types of mixers used for preparing initial foundry sands with resin U 404 and hardener 100 T3 of the Hüttenes-Albertus Company were applied for tests.The theoretical model for assessing the effectiveness of reclamation treatment developed by the author [3, 4], was experimentally verified [5, 7], with the application of standard testing procedures. The model can be considered a new tool enabling the selection of optimal reclamation times for the given used sand at the assumed intensity of silica sand matrix recovery. Sand mixture of a proper composition fulfilled needed technological properties after total hardening was used as charge material in experiments. The reclamation treatment consisted of mechanical and mechanical-cryogenic reclamation performed within a wide range of times and conditions influencing the treatment intensity.

  11. The influence of microwave heating and water glass kind on the properties of molding sands

    Directory of Open Access Journals (Sweden)

    K. Granat

    2008-03-01

    Full Text Available This work presents rcsults of research on thc influcncc of microwave heating time on the process of hardening of warcr glass moldingsands. Essential influence of this drying process on basic properties such as: cornprcssion, bcnding mind tcnsitc strcng~h as well aspcrrneabili~y and war resistance, has bccn found. It has bccn proved, that at1 thc investigated sorts of sodium water glass could be uscd asbinding material of molding sands intended for curing with the microwave process healing. It has bccn found, while analyzing the rcsultsof property studics or microwavc heated molding sands with 2.5% addition of water glass, that aIl available on the markct kinds of thisbinding agent (inctuding the most frequently uscd in foundry 145 and 149 kinds after microwave heating guarantee very goodcompression, bending and tensile strength as well as permeability and wcar resistance. Moroovcr, it has bccn dctcrmined that the optimalcuring powcr of molding sands containing various kinds of water gIass is 560 W. AII values exceeding this rcsult in stabilization of basicpropcrtics of molding sands. The use of microwave curing of water glass molding sands results in a significant decrease of hardeningprocess time. full stabilization of molding sands as well as much lower energy consumption.

  12. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    Directory of Open Access Journals (Sweden)

    Rhythm Suren Wadhwa

    2011-11-01

    Full Text Available Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling system for transporting the foundry parts. The paper provides an overview of the electromagnet principles at play. The electromagnet interaction with the part is the key issue in the robust handling of this automated foundry system. This paper helps in the realization of the concept of automation in an iron foundry, in which the number of published studies is very limited.

  13. Determining Foundry Area of Bronze Vessel Using REE in Clay Mould Residues

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The composition of casting clay core might provide clue to the foundry area of the bronze vessels. REE analysis of the residual clay mould was conducted by inductively coupled plasma atomic emission spectrometer (ICP-AES). Results reveal that characteristic of REE of clay mould from different region is dissimilar. It is feasible to restrict the possible foundry area of the bronze vessels on the basis of analysis of REE of clay mould residues on the bronzes. Meanwhile, this paper attempts to determine the foundry area of the bronze vessels unearthed at Jiuliandun tombs of Chu State, dated back to Warring States Period, in Zaoyang City, Hubei Province, and at Zuozhong cemetery, Spring and Autumn Period, in Jingmen City, Hubei Province. REE of clay core provides information on the foundry area of bronze vessels.

  14. ESTIMATION OF WORKING CONDITIONS OF FOUNDRY WORKERS BY INFRARED (HEAT RADIATION

    Directory of Open Access Journals (Sweden)

    A. M. Lazarenkov

    2010-01-01

    Full Text Available The description of infrared radiations, their influence on human organism is given. The results of investigation of infrared (heat radiation intensity on the workers in foundries are given.

  15. Ergonomic and work safety evaluation criteria of process excellence in the foundry industry

    OpenAIRE

    Butlewski, M.; A. Misztal; Jasiulewicz-Kaczmarek, M.; Janik, S.

    2014-01-01

    The article presents a concept of criteria assessment called the “process excellence” for ergonomics and work safety in enterprises of the foundry industry as well as points to the possibility of its application.

  16. Implementation KMES Quality system for acquisition and processing data in chosen foundry

    Directory of Open Access Journals (Sweden)

    R. Sika

    2008-08-01

    Full Text Available In the paper, main assumptions, algorithms and functions of author’s KMES Quality system are discussed. Its working version is tested in chosen foundry by near 2 years. This system is applied to enlarge the use of chosen technological data accessible during foundry processes. The data can be introduced by means of keyboard directly in the fields (windows present on the PC screen according to program commands, instead of report-manuscripts containing measured results, or from the automated measurement recording system by direct data import to KMES Quality system. In the paper, a way of technological data acquisition with their further integration into main foundry databases and their processing, with taking into consideration e.g. kind of casting assortment, current time, sequences of measurements, are presented. Also the capabilities of linking KMES Quality system with SAP R/3 system existing in this foundry useful to quality assurance is show.

  17. Intermixed Resin Core Sand on Quality of Green Sand%树脂芯砂的混入对湿型砂质量的影响

    Institute of Scientific and Technical Information of China (English)

    赵洪仁; 边庆月; 陈彦山

    2012-01-01

    The influence of a great deal of intermixed resin sand in molding sand system for cast iron on molding sand granularity, effective bentonite content, and burning-on resistance were discussed in this paper, and some responsive methods were brought forward, In term of molding sand systems in First Foundry of our company, the change of materials in molding sand system for gray cast iron and influence of intermixed resin sand on gas evolution for molding sand were introduced in detail. A technical innovative method for molding sand treatment process was brought into effect successfully, in which new sand in molding sand system for ductile iron were replaced by used sand from molding sand system for gray cast iron. This innovative method made not only the cost and casting defects decrease, but molding sand properties to be more stable. Our experiences in practices have proved that the granularity of core sand should be conformity with that of molding sand; the resin membrane of intermixed resin sand can play a role of preventing cast iron castings from burning-on in some degree; supplement of a proper amount of used sand to molding sand system is favorable to stabilizing molding sand system; it is an effective way to stabilize molding sand system to control effective bentonite content and effective additives content well in molding sand when a great deal of resin sand were intermixed to molding sand system.%论述了在用湿型砂生产铸铁件的型砂系统中混入大量树脂砂时,对型砂粒度、膨润土有效含量、抗粘砂性能的影响,并提出了相应的措施.针对铸造一厂的型砂系统,详细介绍了灰铸铁型砂系统物料的变化情况、混入树脂砂对型砂发气量的影响,并成功实施了将灰铸铁型砂系统的旧砂代替新砂使用在球墨铸铁型砂中的工艺,这一工艺的实施不仅降低了成本和铸件缺陷,而且使型砂的性能更稳定.实践证明:在用湿型砂生产有芯铸件时,芯砂的粒

  18. Research and application of enterprise resource planning system for foundry enterprises

    OpenAIRE

    Zhou Jianxin; Ji Xiaoyuan; Liao Dunming

    2013-01-01

    PPDB issues - four aspects of current management issues of foundry enterprises are discussed in this paper, including Production Management, Process Control, Duration Monitoring and Business Intelligence Data Analysis. Also a whole Enterprise Resource Planning (ERP) solution for foundry enterprises is proposed. The solution contains many models, four of which are used to solve the PPDB issues. These are called SPDB models, which separately are the Single-piece management model (based on casti...

  19. Assessment of air pollutants produced by industrial activity from an aluminium alloys foundry

    Directory of Open Access Journals (Sweden)

    D. Cirtina

    2015-10-01

    Full Text Available The industrial activity in non-ferrous alloys foundries leads to the elimination of the pollutants in the atmosphere that may have adverse effects on the environment and human health. This paper presents an evaluation of the pollutantemissions resulting from an aluminium foundry starting from data on concentrations and pollutant massflow rates estimated for each phase of the technological process and on measured ambient levels for the area of influence of the objective to study.

  20. Barriers to and drivers for energy efficiency in the Swedish foundry industry

    International Nuclear Information System (INIS)

    Despite the need for increased industrial energy efficiency, studies indicate that cost-efficient energy conservation measures are not always implemented, explained by the existence of barriers to energy efficiency. This paper investigates the existence of different barriers to and driving forces for the implementation of energy efficiency measures in the energy intensive Swedish foundry industry. The overall results from a questionnaire show that limited access to capital constitutes by far the largest barrier to energy efficiency according to the respondents. A comparison between group-owned and privately owned foundries shows that, except for limited access to capital, they face different high-ranked barriers. While barriers within group owned companies are more related to organizational problems, barriers within private foundries are more related to information problems. This study also found that energy consultants or other actors working with energy issues in foundries are of major importance in overcoming the largest barriers, as the foundries consider them trustworthy. They may thus help the foundries overcome organizational problems such as lack of sub-metering and lack of budget funds by quantifying potential energy efficiency investments. The two, by far, most important drivers were found to be people with real ambition and long-term energy strategies

  1. Interaction of smoking, uptake of polycyclic aromatic hydrocarbons, and cytochrome P450IA2 activity among foundry workers

    DEFF Research Database (Denmark)

    Sherson, D; Sigsgaard, T; Overgaard, E;

    1992-01-01

    /induction as reflected by the urinary caffeine ratio (IA2) in 45 foundry workers and 52 controls; IA2 was defined as the ratio of paraxanthine 7-demethylation products to a paraxanthine 8-hydroxylation product (1,7-dimethyluric acid). Mean exposure concentrations for foundry workers were defined by breathing zone...... the highest hpU concentrations (0.70, 95% CI - 0.07-1.47 mumol/mol creatinine) (p less than 0.04). Increased hpU concentrations in smoking foundry workers suggest a more than additive effect from smoking and foundry exposures resulting in increased PAH uptake. Increased P450IA2 enzyme activity was only found...... in smokers and no additional effect of foundry exposures was seen. These data suggest that smoking as well as work related PAH exposure may be casually related to increased risk of lung cancer in foundry workers....

  2. Problems of bentonite rebonding of synthetic system sands in turbine mixers

    Directory of Open Access Journals (Sweden)

    A. Fedoryszyn

    2008-12-01

    Full Text Available Turbine (rotor mixers are widely used in foundries for bentonite rebonding of synthetic system sands. They form basic equipment in modern sand processing plants. Their major advantage is the short time of the rebond mixing cycle.Until now, no complete theoretical description of the process of mixing in turbine mixers has been offered. Neither does it seem reasonable to try to adapt the theoretical backgrounds of the mixing process carried out in mixers of other types, for example, rooler mixers [1], to the description of operation of the turbine mixers. Truly one can risk the statement that the individual fundamental operations of mixing in rooler mixers, like kneading, grinding, mixing and thinning, are also performed in turbine mixers. Yet, even if so, in turbine mixers these processes are proceeding at a rate and intensity different than in the roller mixers. The fact should also be recalled that the theoretical backgrounds usually relate to the preparation of sand mixtures from new components, and this considerably restricts the field of application of these descriptions when referred to rebond mixing of the system sand. The fundamentals of the process of the synthetic sand rebonding with bentonite require determination and description of operations, like disaggregation, even distribution of binder and water within the entire volume of the rebonded sand batch, sand grains coating, binder activation and aeration.This study presents the scope of research on the sand rebonding process carried out in turbine mixers. The aim has been to determine the range and specific values of the designing and operating parameters to get optimum properties of the rebonded sand as well as energy input in the process.

  3. Sand and Gravel Operations

    Data.gov (United States)

    Department of Homeland Security — This map layer includes sand and gravel operations in the United States. These data were obtained from information reported voluntarily to the USGS by the aggregate...

  4. Using mixture design of experiments to assess the environmental impact of clay-based structural ceramics containing foundry wastes.

    Science.gov (United States)

    Coronado, M; Segadães, A M; Andrés, A

    2015-12-15

    This work describes the leaching behavior of potentially hazardous metals from three different clay-based industrial ceramic products (wall bricks, roof tiles, and face bricks) containing foundry sand dust and Waelz slag as alternative raw materials. For each product, ten mixtures were defined by mixture design of experiments and the leaching of As, Ba, Cd, Cr, Cu, Mo, Ni, Pb, and Zn was evaluated in pressed specimens fired simulating the three industrial ceramic processes. The results showed that, despite the chemical, mineralogical and processing differences, only chrome and molybdenum were not fully immobilized during ceramic processing. Their leaching was modeled as polynomial equations, functions of the raw materials contents, and plotted as response surfaces. This brought to evidence that Cr and Mo leaching from the fired products is not only dependent on the corresponding contents and the basicity of the initial mixtures, but is also clearly related with the mineralogical composition of the fired products, namely the amount of the glassy phase, which depends on both the major oxides contents and the firing temperature. PMID:26252997

  5. Rebounding process of moulding sands-thermal degradation of bentonite binding qualities

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2010-01-01

    Full Text Available Problems related to a gradual degradation of binding qualities of montmorillonite, the main component of foundry bentonites, are presented in the paper. This degradation is caused by high temperatures originated from liquid metal influencing moulding sands. Laboratory measurements of an active binding agent content in classic moulding sands prepared with two types of bentonite and subjected to a controlled heating to high temperatures – were performed. These laboratory examinations were compared to industrial tests, in which a temperature distribution was being determined in several places in the thickness of the casting ingot mould for 24 hours from the moment of pouring liquid metal. On the basis of the performed examinations, the method allowing to determine optimal additions in the rebounding process of the tested bentonites was developed.

  6. New BioCo binders containing biopolymers for foundry industry

    Directory of Open Access Journals (Sweden)

    B. Grabowska

    2013-01-01

    Full Text Available Possibilities of cross-linking of new polymer binders from the BioCo group, their hardening in moulding sands at the application of cross-linking agents both physical and chemical are presented. Their thermal stability was determined. It was proved, that moulding sands bound by the BioCo binders are characterised by the compression strength (Ruc of an order of 2 MPa, and the bending strength (Rug of 1 MPa, after 1 hour of a sample curing. The worked out BioCo binders are biodegradable and renewable in the part which was not completely burned. The investigated moulding sands with the BioCo binders are easily knocked out and have a good susceptibility for mechanical reclamation processes.

  7. Pre-SPC Math for Foundry Workers. A Lesson Developed for Robinson Foundry and Bodine-Robinson as Part of a National Workplace Literacy Program.

    Science.gov (United States)

    Rasmussen, Bonnie

    Developed as part of a National Workplace Literacy Program, this lesson focuses on terms and mathematical operations associated with Statistical Process Control (SPC) in the foundry industry. With appropriate assistance and preparatory work, workers testing between grades 4 and 9 on the Test of Adult Basic Education Locator should be able to use…

  8. Oil sands tax expenditures

    International Nuclear Information System (INIS)

    The oil sands are a strategic Canadian resource for which federal and provincial governments provide financial incentives to develop and exploit. This report describes the Oil Sands Tax Expenditure Model (OSTEM) developed to estimate the size of the federal income tax expenditure attributed to the oil sands industry. Tax expenditures are tax concessions which are used as alternatives to direct government spending for achieving government policy objectives. The OSTEM was developed within the business Income Tax Division of Canada's Department of Finance. Data inputs for the model were obtained from oil sands developers and Natural Resources Canada. OSTEM calculates annual revenues, royalties and federal taxes at project levels using project-level projections of capital investment, operating expenses and production. OSTEM calculates tax expenditures by comparing taxes paid under different tax regimes. The model also estimates the foregone revenue as a percentage of capital investment. Total tax expenditures associated with investment in the oil sands are projected to total $820 million for the period from 1986 to 2030, representing 4.6 per cent of the total investment. 10 refs., 2 tabs., 7 figs

  9. Lund Sand No 0

    DEFF Research Database (Denmark)

    Ibsen, Lars Bo; Jakobsen, Finn Rosendal

    During the last 15 years the Geotechnical Engineering Group (GEG) at Aalborg University has performed triaxial tests with a sand called Lund No 0. Lund No 0 is a graded sand from a gravel pit near Horsens in Denmark. For the classification of the sand the following tests have been performed: Sieve...... test, Grain density, ds, Maximum, emax, and minimum, emin, void ratio. The strength parameters of Lund No 0 are detennined by some drained and undrained triaxial tests in the Danish Triaxial Cell. The Danish Triaxial Cell prescribes smooth pressure heads and specimens with equal height and diameter....... Four series with Id equal to 0.92, 0.87 0.76 and 0.55 have been performed....

  10. Signalling a foundry mould filling degree with infrared sensors

    Directory of Open Access Journals (Sweden)

    M. Bogdan

    2008-07-01

    Full Text Available A contactless method of measuring a foundry mould filling degree in course of its pouring with liquid metal is suggested. The concept is based on infrared radiation of molten metal appearing in venting and flow-off holes. As the detector, an infrared channel receiving diode is applied. Three solutions were tested. In the first solution, the diode is placed at the calculated distance from the radiation source, in a housing that suppresses the scattered signal. The housing contains the electronics, while power supply and control signals are delivered by conductors. A diode actuation threshold is established in order to obtain high resolution and repeatability of the results. On the output, a miniature relay transmits the signal to the control system. In the second solution, the measuring system is supplied with a battery and the signal in transmitted through a plastic optical fibre. In the third solution, the optical fibre serves as an energy carrier. The optical system focuses the infrared radiation and introduces the energy to the optical fibre. On the other end of the fibre, a phototransistor amplifies the signal, forms it and transmits to the control system. Some experiments were carried out. Their results permitted noting disadvantages and advantages of individual solutions. It was evidenced that the measurement results obtained using the infrared radiation are independent on a constructional design. The solutions utilising optical fibres proved to be more useful in industrial conditions. Targets and further directions of research works using transceivers for wireless data transmission are presented.

  11. UK Frac Sand Resources

    OpenAIRE

    Mitchell, C. J.

    2015-01-01

    Although still just a glimmer in the gas man’s eye, the prospect of shale hydrocarbon (oil and gas) development in the UK has many companies thinking about the industrial minerals it will require. Chief amongst these is silica sand which is used as a ‘proppant’ in the hydraulic fracturing, or ‘fracking’, of shales to help release the gas. The UK has large resources of sand and sandstone, of which only a small proportion have the necessary technical properties that classify them as ‘silica san...

  12. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    Science.gov (United States)

    Krajewski, W. K.; Greer, A. L.; Piwowarski, G.; Krajewski, P. K.

    2016-03-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt overheating

  13. Branch analysis of energy for foundries. Main report; Brancheenergianalyse for stoeberier. Hovedrapport

    Energy Technology Data Exchange (ETDEWEB)

    Ravn, O.; Olsen, H. [DTI, Energi (Denmark); Crepaz, R. [Industriel Metallurgi (Denmark); Togeby, M. [AKF, Koebenhavn (Denmark)

    1994-08-01

    Branch energy analysis has been accomplished for the Danish Foundry Branch Association, assisted by the Energy Agency. The period covered is September 1993 - May 1994. 6 foundries considered to be representative for the branch were analyzed in detail. The most profitable possibilities of energy saving measures were localized. Investigation of the energy requiring processes proved that energy consumption of a foundry is primarily concentrated in 3 areas, consuming about 80 % of the total energy consumption. These three areas are casting, ventilation and pressurized gases. The 6 surveyed foundries can save energy corresponding to ca. 30 mln kWh. Energy consumption is distributed over electric power (roughly 65 %), gas (roughly 20 %), oil (roughly 11 %), district heating (4 %). The large saving potentials are to be released by: covering the melters, covering with built-in gas burner to heat the foundry ladles, recovering heat from the cooling water from melters and compressors, reducing the pressure drop above the filter and optimizing the exhaust system etc. (EG) 41 refs.

  14. 40 CFR Table 2 to Subpart Zzzzz of... - Procedures for Establishing Operating Limits for New Affected Sources Classified as Large Foundries

    Science.gov (United States)

    2010-07-01

    ... Limits for New Affected Sources Classified as Large Foundries 2 Table 2 to Subpart ZZZZZ of Part 63... Standards for Hazardous Air Pollutants for Iron and Steel Foundries Area Sources Pt. 63, Subpt. ZZZZZ, Table... Sources Classified as Large Foundries As required in § 63.10898(k), you must establish operating...

  15. 77 FR 34012 - Foundry Coke Products From the People's Republic of China: Continuation of Antidumping Duty Order

    Science.gov (United States)

    2012-06-08

    ... Five-Year (``Sunset'') Review, 76 FR 74775 (December 1, 2011). \\2\\ See Foundry Coke Products from the... FR 20788 (April 6, 2012) and accompanying Issues and Decision Memorandum. \\3\\ See Foundry Coke Products from China Determination, 77 FR 32998 (June 4, 2012), and USITC Publication 4326 (May 29,...

  16. Drying of water based foundry coatings: Innovative test, process design and optimization methods

    DEFF Research Database (Denmark)

    Di Muoio, Giovanni Luca; Johansen, Bjørn Budolph

    capacity goals there is a need to understand how to design, control and optimize drying processes. The main focus of this project was on the critical parameters and properties to be controlled in production in order to achieve a stable and predictable drying process. We propose for each of these parameters...... on real industrial cases. These tools have been developed in order to simulate and optimize the drying process and reduce drying time and power consumption as well as production process design time and cost of expensive drying equipment. Results show that test methods from other industries can be used...... of Denmark with the overall aim to optimize the drying process of water based foundry coatings. Drying of foundry coatings is a relatively new process in the foundry industry that followed the introduction of water as a solvent. In order to avoid moisture related quality problems and reach production...

  17. Extracting Oil From Tar Sands

    Science.gov (United States)

    Ford, L. B.; Daly, D.

    1984-01-01

    Recovery of oil from tar sands possible by batch process, using steam produced by solar heater. In extraction process, solar heater provides steam for heating solvent boiler. Boiling solvent removes oil from tar sands in Soxhlet extractor.

  18. [Mortality due to bronchopulmonary cancers in workers of 2 foundries].

    Science.gov (United States)

    Moulin, J J; Lafontaine, M; Mantout, B; Belanger, A; Michel, M; Wild, P; Clavel, T; Fournier, M; Fontana, J M

    1995-01-01

    A mortality study was carried out in two factories producing stainless steel in order to assess lung cancer risk among workers employed in coke oven, blast and open hearth furnaces, foundry, electric furnace, hot and cold rolling mills and pickling areas. Occupational exposures of interest were chromium compounds, nickel compounds, polycyclic aromatic hydrocarbons (PAH), silica and asbestos. All male workers having at least one year of employment between 01.01.1960 and 31.12.1990 were followed up for mortality. The vital status was assessed from birth place registries. Complete job histories since date of first employment were abstracted from the company files. The smoking habits of 50% of the cohort members were known from medical records. The observed number of deaths (obs) were compared with the expected ones based on regional rates with adjustment for age, sex and calendar time (Standardized Mortality Ratio, SMR). The cohorts included 6324 (factory 1) and 5270 (factory 2) workers. The overall mortality did not differ markedly from that expected in both factories: SMR = 0.95 (obs = 1540, p = 0.05) in factory 1 and SMR = 1.06 (obs = 916, non-significant) in factory 2. SMRs for lung cancer did not differ from unity, respectively 0.99 (obs = 105) and 1.00 (obs = 54), in whole cohorts. Non-significant lung cancer excesses were observed among workers of some workshops where exposures of interest might have occurred: coke oven (SMR = 2.04), blast furnace (SMR = 1.36), open hearth furnace (SMR = 1.75), hot rolling mills (SMR = 1.29). These processes, however, are no longer involved in the study factories. Furthermore, no lung cancer excess was observed among workers employed in current workshops: electric furnaces and cold rolling mills. PMID:7732197

  19. Criteria for an advanced assessment of quality of moulding sands with organic binders and reclamation process products

    Directory of Open Access Journals (Sweden)

    R. Dańko

    2013-05-01

    Full Text Available Reclamation of used moulding and core sands has been defined as a treatment of waste moulding refractory materials, enabling a recovery of at least one of the components having properties similar to those of the fresh component, and reuse for production of casting moulds and cores. However, at present, there is a lack of a reclaimed material assessment index, which could be applied to each type of moulding sand and reclaim. Modern investigation methods and equipment for the estimation of the quality of the moulding sands matrices with organic binders, in their circulation process, are presented in this paper. These methods, utilizing the special equipment combined with the author’s investigation methods developed in the Faculty of Foundry Engineering, AGH - University of Science and Technology, allow the better estimation of the matrix quality both in an aspect of its application as a fresh sand substitute in the preparation of moulding sands, and also with regard to the environmental protection. The most important criteria for the technological assessment of the reclaimed materials and the quality of sands with organic binders are presented in this paper.

  20. Highly Unidirectional Uniform Optical Grating Couplers, Fabricated in Standard 45nm SOI-CMOS Foundry Process

    CERN Document Server

    Urošević, Stevan Lj

    2014-01-01

    This paper defines new structures of highly unidirectional uniform optical grating couplers which are all within constraints of the standard 45nm SOI-CMOS foundry process. Analysis in terms of unidirectivity and coupling efficiency is done. Maximum achieved unidirectivity (power radiation in one direction) is 98%. Unidirectional uniform gratings are fabricated in the standard 45nm SOI-CMOS foundry process. These gratings are measured and compared, using the new method of comparison, with typical bidirectional uniform gratings fabricated in the same process, in terms of coupling efficiency (in this case unidirectivity) with the standard singlemode fiber. For both types of gratings spectrum is given, measured with optical spectrum analyzer.

  1. Database for foundry engineers – simulationDB – a modern database storing simulation results

    Directory of Open Access Journals (Sweden)

    P. Malinowski

    2010-11-01

    Full Text Available Purpose: of this paper The main aim of this paper is to build specific database system for collecting, analysing and searching simulation results.Design/methodology/approach: It was prepared using client-server architecture. Then was prepared GUI - Graphical User Interface.Findings: New database system for foundry was discovered.Practical implications: System development is in progress and practical implication will be hold in one of iron foundry in next year.Originality/value: The original value of this paper is innovative database system for storing and analysing simulation results.

  2. Optimization of casting defects analysis with supply chain in cast iron foundry process

    Directory of Open Access Journals (Sweden)

    C. Narayanaswamy

    2016-10-01

    Full Text Available Some of the foundries are in need of meeting production targets and due to the urgency they ignore the rejections. The objective of this paper is to analyze the various defects, [1] from molding process in a cast iron foundry. The Failure Mode Effects Analysis (FMEA in quality control [2-6] with suitable supply chain for mold making process considering rejection rates are identified and analyzed in terms of Risk Priority Number (RPN to prioritize the attention for each of the problem. The optimum levels of selected parameters [7] are obtained in this analysis.

  3. Improvements in Fabrication of Sand/Binder Cores for Casting

    Science.gov (United States)

    Bakhitiyarov, Sayavur I.; Overfelt, Ruel A.; Adanur, Sabit

    2005-01-01

    Three improvements have been devised for the cold-box process, which is a special molding process used to make sand/binder cores for casting hollow metal parts. These improvements are: The use of fiber-reinforced composite binder materials (in contradistinction to the non-fiber-reinforced binders used heretofore), The substitution of a directed-vortex core-blowing subprocess for a prior core-blowing process that involved a movable gassing plate, and The use of filters made from filtration-grade fabrics to prevent clogging of vents. For reasons that exceed the scope of this article, most foundries have adopted the cold-box process for making cores for casting metals. However, this process is not widely known outside the metal-casting industry; therefore, a description of pertinent aspects of the cold-box process is prerequisite to a meaningful description of the aforementioned improvements. In the cold-box process as practiced heretofore, sand is first mixed with a phenolic resin (considered to be part 1 of a three-part binder) and an isocyanate resin (part 2 of the binder). Then by use of compressed air, the mixture is blown into a core box, which is a mold for forming the core. Next, an amine gas (part 3 of the binder) that acts as a catalyst for polymerization of parts 1 and 2 is blown through the core box. Alternatively, a liquid amine that vaporizes during polymerization can be incorporated into the sand/resin mixture. Once polymerization is complete, the amine gas is purged from the core box by use of compressed air. The finished core is then removed from the core box.

  4. Qualitative Analysis of Foundry Industry: A DMAIC Approach

    OpenAIRE

    Sehgala, Sumit; Kaushisha, Deepak; Rathia, Vijayesh

    2015-01-01

    DMAIC approach is a business strategy used to improve business profitability and efficiency of all operation to meet customer needs and expectations. In the present research work, an attempt has been made to apply DMAIC (Define, Measure, analysis, improve, control) approach. The emphasis was laid down towards reduction in the defects (Blow holes, Misrun, Slag inclusion, Rough surface) occurred in the sand castings by controlling the parameters with DMAIC technique. The results achieved shows ...

  5. 铸造旧砂蒸压砖的研制%Development of Autoclaved Bricks from Waste Foundry Sand

    Institute of Scientific and Technical Information of China (English)

    郑莹; 杨家宽; 段光福; 肖波; 肖明丹

    2007-01-01

    以铸造旧砂和粉煤灰、石硝为主要原料,添加一定量的消石灰和复合外加剂,经轮碾、压制、蒸压等工序所制备的蒸压砖的质量符合GB11945-1999中MU15要求,放射性核素符合GB6566-2001中建筑主体材料要求,碳化系数和干燥收缩值符合JC 239-2001粉煤灰砖要求.对铸造旧砂、粉煤灰和铸造旧砂蒸压砖样品的浸出毒性监测结果表明,所有危险物质浓度均低于GB5085.3-1996中最高允许浓度.通过SEM和XRD分析对铸造旧砂蒸压砖强度形成机理进行了探讨.铸造旧砂蒸压砖价格会比普通灰砂砖低,将会具有较好的市场前景.

  6. 1817名铸造厂工人缺血性心脏病的队列研究%Cohort study of ischemic heart disease among 1817 workers in a foundry

    Institute of Scientific and Technical Information of China (English)

    鲁洋; 张敏

    2012-01-01

    Objective To determine the risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust, and to establish a regression model to predict the risk for developing ischemic heart disease by a given length of employment and exposure to silica dust in foundry workers. Methods Cohort study was conducted, following-up workers in an automobile foundry employed for more than one year during January 1, 1980 to December 31 , 1996 as cohort members. In total, 30 years were followed to December 31 , 2009. In cohort, workers exposed to pouring, sand preparation, cast shakeout and finishing, melting, overhead crane operation, moulding and core-making were in foundry group, and auxiliary workers at the same factory, such as electricians, fitters, and inspectors were in control group. The risk of ischemic heart disease among foundry workers and the exposure-response relationship between the risk and foundry work and cumulative exposure to silica dust were analyzed with cox regression model using SPSS software, and a logistic regression model was established for prediction of risk for developing ischemic heart disease at a given length of employment and exposure to silica dust in foundry workers. Results Totally, 1817 workers were followed-up for 45 553.05 person-years during 30 years, with 156 cases of ischemic heart disease and incidence of 342.46 per 100 000 person-years. And the average age at onset was 51. 46 years and duration of employment at onset was 21.61 years. Results showed that male, smoking, alcohol drinking, age and duration of employment were risk factors for ischemic heart disease. Risk of ischemic heart disease in foundry workers positively correlated with cumulative silica exposure, and the risk of ischemic heart disease increased by 75. 8 percent (RR = 1.758, 95% CI 1.221 -2.532) with cumulative silica exposure of 1 mg/m3 -year, adjusted for smoking. And risk

  7. Booming Sand Dunes

    Science.gov (United States)

    Vriend, Nathalie

    "Booming" sand dunes are able to produce low-frequency sound that resembles a pure note from a music instrument. The sound has a dominant audible frequency (70-105 Hz) and several higher harmonics and may be heard from far distances away. A natural or induced avalanche from a slip face of the booming dune triggers the emission that may last for several minutes. There are various references in travel literature to the phenomenon, but to date no scientific explanation covered all field observations. This thesis introduces a new physical model that describes the phenomenon of booming dunes. The waveguide model explains the selection of the booming frequency and the amplification of the sound in terms of constructive interference in a confined geometry. The frequency of the booming is a direct function of the dimensions and velocities in the waveguide. The higher harmonics are related to the higher modes of propagation in the waveguide. The experimental validation includes quantitative field research at the booming dunes of the Mojave Desert and Death Valley National Park. Microphone and geophone recordings of the acoustic and seismic emission show a variation of booming frequency in space and time. The analysis of the sensor data quantifies wave propagation characteristics such as speed, dispersion, and nonlinear effects and allows the distinction between the source mechanism of the booming and the booming itself. The migration of sand dunes results from a complicated interplay between dune building, wind regime, and precipitation. The morphological and morphodynamical characteristics of two field locations are analyzed with various geophysical techniques. Ground-penetrating radar images the subsurface structure of the dunes and reveal a natural, internal layering that is directly related to the history of dune migration. The seismic velocity increases abruptly with depth and gradually increases with downhill position due to compaction. Sand sampling shows local

  8. APEX (Air Pollution Exercise) Volume 8: Industrialist's Manual No. 3, Rusty's Iron Foundry.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Office of Manpower Development.

    The Industrialist's Manual No. 3, Rusty's Iron Foundry is part of a set of 21 manuals (AA 001 009-001 029) used in APEX (Air Pollution Exercise), a computerized college and professional level "real world" game simulation of a community with urban and rural problems, industrial activities, and air pollution difficulties. The first two sections,…

  9. METRO-APEX Volume 13.1: Industrialist's Manual No. 3, Rusty's Iron Foundry. Revised.

    Science.gov (United States)

    University of Southern California, Los Angeles. COMEX Research Project.

    The Industrialist's Manual No. 3 (Rusty's Iron Foundry) is one of a set of twenty-one manuals used in METRO-APEX 1974, a computerized college and professional level, computer-supported, role-play, simulation exercise of a community with "normal" problems. Stress is placed on environmental quality considerations. APEX 1974 is an expansion of…

  10. Sediment mathematical model for sand ridges and sand waves

    Institute of Scientific and Technical Information of China (English)

    LI Daming; WANG Xiao; WANG Xin; LI Yangyang

    2016-01-01

    A new theoretical model is formulated to describe internal movement mechanisms of the sand ridges and sand waves based on the momentum equation of a solid-liquid two-phase flow under a shear flow. Coupling this equation with two-dimensional shallow water equations and wave reflection-diffraction equation of mild slope, a two-dimensional coupling model is established and a validation is carried out by observed hydrogeology, tides, waves and sediment. The numerical results are compared with available observations. Satisfactory agreements are achieved. This coupling model is then applied to the Dongfang 1-1 Gas Field area to quantitatively predict the movement and evolution of submarine sand ridges and sand waves. As a result, it is found that the sand ridges and sand waves movement distance increases year by year, but the development trend is stable.

  11. Sanding process and permeability change

    Energy Technology Data Exchange (ETDEWEB)

    Xue, S. [Petroleum Univ., Beijing (China); Yuan, Y.

    2004-07-01

    Sand production is a major problem in the petroleum industry, particularly with operators aggressive production schedules. Sand production occurs when the well fluid under high pumping rate dislodges part of the formation solids causing a continuous flux of formation solids. It increases completion costs, plus it erodes casings, pipes and pumps. However, sand production can also effectively increase well productivity in heavy oil and light oil reservoirs.The challenge in understanding the sanding process lies in developing a mathematical model which can predict the amount of sand production. A quantitative model would allow engineers to understand the unique phenomena and evaluate the impact of sand production on reservoir enhancement. Measures could then be taken to reduce unnecessary costs during field operations. In order to develop such a model, the complicated sanding process equations was divided into a fluid flow and sand transport equation, and into a porous solid matrix deforming and stress concentration or failure function equation. The two types of sand production mechanisms that were presented in this paper were the production of coarse sands under mechanical failure and the production of fine sands under hydro-dynamical erosion. The behaviour of sandstone deformation was examined using the Drucker-Prager constitutive law with cap hardening criterion. The governing equation system was solved using the finite element method. The model was validated using field data for sand production and permeability change obtained from 10 wells in Gudong, China. It was shown that permeability can be modified at any time during the sanding process of a well. Permeability can be reduced by up to 60 per cent of the initial level under depletion production. It was determined that the best way to control permeability decline is to balance the pore pressure. 9 refs., 1 tab., 7 figs.

  12. Oil sands development update

    International Nuclear Information System (INIS)

    A detailed review and update of oil sands development in Alberta are provided covering every aspect of the production and economic aspects of the industry. It is pointed out that at present oil sands account for 28 per cent of Canadian crude oil production, expected to reach 50 per cent by 2005. Based on recent announcements, a total of 26 billion dollars worth of projects are in progress or planned; 20 billion dollars worth of this development is in the Athabasca area, the remainder in Cold Lake and other areas. The current update envisages up to 1,800,000 barrels per day by 2008, creating 47,000 new jobs and total government revenues through direct and indirect taxes of 118 billion dollars. Provinces other than Alberta also benefit from these development, since 60 per cent of all employment and income created by oil sands production is in other parts of Canada. Up to 60 per cent of the expansion is for goods and services and of this, 50 to 55 per cent will be purchased from Canadian sources. The remaining 40 per cent of the new investment is for engineering and construction of which 95 per cent is Canadian content. Aboriginal workforce by common consent of existing operators matches regional representation (about 13 per cent), and new developers are expected to match these standards. Planned or ongoing development in environmental protection through improved technologies and optimization, energy efficiency and improved tailings management, and active support of flexibility mechanisms such as emission credits trading, joint implementation and carbon sinks are very high on the industry's agenda. The importance of offsets are discussed extensively along with key considerations for international negotiations, as well as further research of other options such as sequestration, environmentally benign disposal of waste, and enhanced voluntary action

  13. Sand Storms Trigger Alarm

    Institute of Scientific and Technical Information of China (English)

    LI LI

    2010-01-01

    @@ After an unusually humid winter with at least 10 snowfalls in Beijing, a severe andstorm blown by strong winds bringing with it thousands of tons of desert sand took many residents of the city by surprise.On the morning of March 20, Beijingers woke up to see clouds of yellow dust in the air and a sky that was an ominous orange in color.The loose soil and dust that had traveled htmdreds of miles from deserts in Mongolia and China's northwest blanketed Beijing's streets, covering parked vehicles, bikes, roofs and even plant life,as well as making its way into people's homes.

  14. Fortune Cookie Sand Dunes

    Science.gov (United States)

    2003-01-01

    MGS MOC Release No. MOC2-432, 25 July 2003This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image shows a field of small barchan sand dunes in the north polar region near 71.7oN, 51.3oW. Some of them are shaped like fortune cookies. The message these dunes provide: winds blow through this region from the lower right toward the upper left. The steep slip face slopes of these dunes, which point toward the upper left, indicate the wind direction. The scene is illuminated by sunlight from the upper right. The image is 3 km (1.9 mi) wide.

  15. Compressive behavior of fine sand.

    Energy Technology Data Exchange (ETDEWEB)

    Martin, Bradley E. (Air Force Research Laboratory, Eglin, FL); Kabir, Md. E. (Purdue University, West Lafayette, IN); Song, Bo; Chen, Wayne (Purdue University, West Lafayette, IN)

    2010-04-01

    The compressive mechanical response of fine sand is experimentally investigated. The strain rate, initial density, stress state, and moisture level are systematically varied. A Kolsky bar was modified to obtain uniaxial and triaxial compressive response at high strain rates. A controlled loading pulse allows the specimen to acquire stress equilibrium and constant strain-rates. The results show that the compressive response of the fine sand is not sensitive to strain rate under the loading conditions in this study, but significantly dependent on the moisture content, initial density and lateral confinement. Partially saturated sand is more compliant than dry sand. Similar trends were reported in the quasi-static regime for experiments conducted at comparable specimen conditions. The sand becomes stiffer as initial density and/or confinement pressure increases. The sand particle size become smaller after hydrostatic pressure and further smaller after dynamic axial loading.

  16. [Application of analytical pyrolysis in air pollution control for green sand casting industry].

    Science.gov (United States)

    Wang, Yu-jue; Zhao, Qi; Chen, Ying; Wang, Cheng-wen

    2010-02-01

    Analytic pyrolysis was conducted to simulate the heating conditions that the raw materials of green sand would experience during metal casting process. The volatile organic compound (VOC) and hazardous air pollutant (HAP) emissions from analytical pyrolysis were analyzed by gas chromatograph-flame ionization detector/mass spectrometry (GC-FID/MS). The emissions from analytical pyrolysis exhibited some similarity in the compositions and distributions with those from actual casting processes. The major compositions of the emissions included benzene, toluene and phenol. The relative changes of emission levels that were observed in analytical pyrolysis of the various raw materials also showed similar trends with those observed in actual metal casting processes. The emission testing results of both analytic pyrolysis and pre-production foundry have shown that compared to the conventional phenolic urethane binder, the new non-naphthalene phenolic urethane binder diminished more than 50% of polycyclic aromatic hydrocarbon emissions, and the protein-based binder diminished more than 90% of HAP emissions. The similar trends in the two sets of tests offered promise that analytical pyrolysis techniques could be a fast and accurate way to establish the emission inventories, and to evaluate the relative emission levels of various raw materials of casting industry. The results of analytical pyrolysis could provide useful guides for the foundries to select and develop proper clean raw materials for the casting production. PMID:20391731

  17. Design process optimization, virtual prototyping of manufacturing, and foundry-portable DFM (Invited Paper)

    Science.gov (United States)

    Hogan, James; Progler, Christopher; Chatila, Ahmad; Bruggeman, Bert; Heins, Mitchell; Pack, Robert; Boksha, Victor

    2005-05-01

    We consider modern design for manufacturing (DFM) as a manifestation of IC industry re-integration and intensive cost management dynamics. In that regard DFM is somewhat different from so-called design for yield (DFY) which essentially focuses on productivity (yield) management (that is not to say that DFM and DFY do not have significant overlaps and interactions). We clearly see the shaping of a new "full-chip DFM" infrastructure on the background of the "back to basics" design-manufacturing re-integration dynamics. In the presented work we are focusing on required DFM-efficiencies in a "foundry-fabless" link. Concepts of "virtual prototyping of manufacturing", "design process optimization", and "foundry-portable DFM" models are explored. Both senior management of the industry and leading design groups finally realize the need for a radical change of design styles. Some of the DFM super-goals are to isolate designers from process details and to make designs foundry portable. It requires qualification of designs at different foundries. In their turn, foundries specified and are implementing a set of DFM rules: "action-required", "recommended", and "guidelines" while asking designers to provide netlist and testing information. Also, we observe strong signs of innovation coming back to the mask industry. Powerful solutions are emerging and shaping up toward mask-centered IP as a business. While it seems that pure-play foundries have found their place for now in the "IDM+" model (supporting manufacturing capacity of IDMs) it is not obvious how sustainable the model is. Wafer as a production unit is not sufficient anymore; foundries are being asked by large customers to price products in terms of good die. It brings back the notion of the old ASIC business model where the foundry is responsible for dealing with both random and systematic yield issues for a given design. One scenario of future development would be that some of the leading foundries might eventually

  18. Sand swimming lizard: sandfish

    CERN Document Server

    Maladen, Ryan D; Kamor, Adam; Goldman, Daniel I

    2009-01-01

    We use high-speed x-ray imaging to reveal how a small (~10cm) desert dwelling lizard, the sandfish (Scincus scincus), swims within a granular medium [1]. On the surface, the lizard uses a standard diagonal gait, but once below the surface, the organism no longer uses limbs for propulsion. Instead it propagates a large amplitude single period sinusoidal traveling wave down its body and tail to propel itself at speeds up to ~1.5 body-length/sec. Motivated by these experiments we study a numerical model of the sandfish as it swims within a validated soft sphere Molecular Dynamics granular media simulation. We use this model as a tool to understand dynamics like flow fields and forces generated as the animal swims within the granular media. [1] Maladen, R.D. and Ding, Y. and Li, C. and Goldman, D.I., Undulatory Swimming in Sand: Subsurface Locomotion of the Sandfish Lizard, Science, 325, 314, 2009

  19. Sand, jams and jets

    International Nuclear Information System (INIS)

    Granular media are offering new insights into problems in condensed-matter physics and materials science, as Heinrich Jaeger explains. The remarkable properties of granular materials are so familiar that most of us do not even notice them. It is clear, for example, that we cannot walk on water unless the temperature has dropped below freezing. However, we take it for granted that sand will support our weight as if it were a solid, even though it can also be poured like a liquid under the same ambient conditions. From breakfast cereal, sugar and flour to construction materials, mining products and pharmaceuticals, granular media are present everywhere in our daily lives. (U.K.)

  20. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    Directory of Open Access Journals (Sweden)

    Lisa Baillargeon

    2009-01-01

    Full Text Available The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records and advertising publications of three rural foundries over the 1900 to 1914 period provides a clearer picture of the production and of the clientele of those rural foundries. Analysis of these sources suggests that the strategic business model of rural foundries was much more elaborate than the existing literature posits. Rural owner-managers of the early 20th century were sophisticated strategists, marketers, and operators.

  1. Atlas of Dutch drift sands

    Science.gov (United States)

    Riksen, Michel; Jungerius, Pieter

    2013-04-01

    The Netherlands is well known for its aeolian landscapes. Frequent storms during the High Middle Ages (1000-1300 AD) reactivated Pleistocene coversands and river dunes and are responsible for the formation of the Holocene drift sands at a scale which is unique for Europe. A hypothesized relationship with farmer practices for making plaggensoils has recently been refuted, because drift sand formation began centuries earlier. The coastal dune belt with their parabolic dunes dates from the same period as the drift sand. An estimate of the extent of drift sands can be made from soil maps: drift sands are too young to show much profile development (Regosols). With this method Koster estimated the maximum extent of Holocene drift sands in the Netherlands to be about 800 km2 (Koster 2005). Laser altimetry allows a more precise estimate of the total surface affected by wind from the characteristic relief patterns produced by the Holocene wind, which is different from the smooth surface of cover sand deposits. Laser altimetry has been used before to investigate the mechanism of drift sand formation (Jungerius & Riksen 2010). Most of the surface affected by wind is not active anymore, but the tell-tale rough surface survived ages of different landuse. The total affected surface amounts to 825 km2. It is noteworthy that both methods give comparable results. We recorded a total number of 367 of affected areas of varying shapes, ranging in size from 1.6 ha to a large complex of drif sands of 7,119.5 ha. As is to be expected from their mode of origin, most occurrences are associated with cover sands, and with river dunes along the river Meuse and smaller rivers in other parts of the country. Particularly the final phases of cover sand and river dunes that show more relief as parabolic dunes were affected. There are also small aeolian deposits at the lee side blown from fallow agricultural fields but they are (sub)recent. Most of the relief is irregular, but the larger

  2. 2010 oil sands performance report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-07-01

    With the depletion of traditional energy resources and the rising demand for energy, oil sands have become an important energy resource for meeting energy needs. Oil sands are a mixture of water, sand, clay and bitumen which is recovered either through open pit mining or in situ drilling techniques. The bitumen is then converted into syncrude or sold to refineries for the production of gasoline, diesel or other products. Shell has oil sands operations in Alberta and the aim of this report is to present its 2010 performance in terms of CO2, water, tailings, land, and reclamation and engagement. This document covers several of Shell's operations in the Muskeg River and Jackpine mines, Scotford upgrader, Peace River, Orion, Seal, Cliffdale and Chipmunk. It provides useful information on Shell's oil sands performance to governments, environmental groups, First Nations, local communities and the public.

  3. AN ANALYSIS OF THE DIFFERENTIATION STRATEGIES OF RURAL FOUNDRIES IN THE BEGINNING OF THE 20TH CENTURY IN THE PROVINCE OF QUEBEC

    OpenAIRE

    Lisa Baillargeon; Patrice Gélinas

    2009-01-01

    The business model and strategic position of Quebec's rural foundries at the beginning of the 20th century is virtually unknown. Inferences have been made based on pictorial and oral data sources. This data reveals that successful rural foundries were, in essence, confined to producing and selling agricultural tools to local farmers on an as-needed basis, because large urban foundries were already mass-producing domestic and industrial objects. In contrast, use of detailed accounting records ...

  4. Sand harm in taklimakan Desert highway and sand control

    Institute of Scientific and Technical Information of China (English)

    HANZhiwen; WANGTao; SUNQingwei; DONGZhibao; WANGXunming

    2003-01-01

    Reputed as a wonderful achievement of the world’s highway construction history,the Taklimakan Desert highway is nor facing serious sand drift encroachment problems due to its 447-km-long passage of sand sea consisting of crescent dunes,barchan chains,compound transverse dune ridges and complex megadunes.To solve some technical problems in the protection of the highway from sang drift encroachment,desert experts have been conducting the theoretical and applied studies on sand movement laws;causes,severities and time-space differentiation of sand drift damages;and control ways including mechanical,chemical and biological measures.In this paper the authors give an overall summry on the research contents and recent progress in the control of sand drift damages in China and hold that the theoretical researc results and practices in the prevention of sand drift encroachment on the cross-desert highway represnt a breakthrough and has an cpoch-making significance.Since the construction of protective forest along the cross-desert highway requires large amount of ground water,what will be its environmental consequence and whether it can effectively halt sand drift encroachment on the highway forever are the questions to be studied urgently.

  5. Influence of carbonization conditions on micro-pore structure of foundry formed coke produced with char

    Energy Technology Data Exchange (ETDEWEB)

    Jun Qiao; Jianjun Wu; Jingru Zu; Zhiyuan Gao; Guoli Zhou

    2009-07-01

    There are few studies on coke's micro-pore structure in recent years, however, micro-pore structure of foundry coke determines its macroscopically quality index and reactivity in cupola furnace. Effect of such factors on micro-pore structure were investigated under different carbonization conditions with certain ratio of raw materials and material forming process in this article as charging temperature (A); braised furnace time (B); heating rate of the first stage (C)and the second stage (D) and holding time of ultimate temperature (E). Research showed that charging temperature was the most influential factor on the coke porosity, pore volume, pore size and specific surface area. It is suggested that formation of plastic mass and releasing rate of volatile during carbonization period are two main factors on microstructure of foundry coke while charging temperature contributes most to the above factors. 6 refs., 4 figs., 9 tabs.

  6. Electromagnet Gripping in Iron Foundry Automation Part I: Principles and Framework

    OpenAIRE

    Rhythm Suren Wadhwa; Terje-Lien

    2011-01-01

    Robot grippers are employed to position and retain parts in automated assembly operations. This paper presents an overview of electromagnet part handling framework in an iron foundry and an equivalent electromagnet circuit model. The manner in which this whole concept of automated gripping system operates will be discussed in this paper. The material handling system uses machine vision system coupled with conveyor motion and Ethernet communication strategy to assist the material handling syst...

  7. Monitoring of power demand of foundry machinery, using the example of paddle mixers

    Directory of Open Access Journals (Sweden)

    R. Wrona

    2008-04-01

    Full Text Available The study outlines the basic features of a newly-designed computer-supported system for monitoring and recording the instantaneous power consumption, used to control the operating parameters of foundry machinery. Explored are potential applications of the module for fast recording of instantaneous currents and voltages in a triple phase power supply system in a paddle mixer. Further research areas are indicated, to extend the system and the range of its potential applications.

  8. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Science.gov (United States)

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was foundries. Based on 1-OHPYR levels, our findings show that occupational exposure of these workers was similar to that reported in recent studies of electric steel foundry workers. The multianalytic approach is useful in revealing different exposure levels among job titles. PMID:27206821

  9. Survey-based naming conventions for use in OBO Foundry ontology development

    Directory of Open Access Journals (Sweden)

    Mungall Chris

    2009-04-01

    Full Text Available Abstract Background A wide variety of ontologies relevant to the biological and medical domains are available through the OBO Foundry portal, and their number is growing rapidly. Integration of these ontologies, while requiring considerable effort, is extremely desirable. However, heterogeneities in format and style pose serious obstacles to such integration. In particular, inconsistencies in naming conventions can impair the readability and navigability of ontology class hierarchies, and hinder their alignment and integration. While other sources of diversity are tremendously complex and challenging, agreeing a set of common naming conventions is an achievable goal, particularly if those conventions are based on lessons drawn from pooled practical experience and surveys of community opinion. Results We summarize a review of existing naming conventions and highlight certain disadvantages with respect to general applicability in the biological domain. We also present the results of a survey carried out to establish which naming conventions are currently employed by OBO Foundry ontologies and to determine what their special requirements regarding the naming of entities might be. Lastly, we propose an initial set of typographic, syntactic and semantic conventions for labelling classes in OBO Foundry ontologies. Conclusion Adherence to common naming conventions is more than just a matter of aesthetics. Such conventions provide guidance to ontology creators, help developers avoid flaws and inaccuracies when editing, and especially when interlinking, ontologies. Common naming conventions will also assist consumers of ontologies to more readily understand what meanings were intended by the authors of ontologies used in annotating bodies of data.

  10. Evaluation and Verification of Time and Costs of Production Activities in Foundry Industry

    Directory of Open Access Journals (Sweden)

    S. Kukla

    2007-07-01

    Full Text Available This work presents the possibility of using technology of modelling and simulation of productive systems in the management of cast iron production by means of automated foundry lines to maximize assembly line structure. The computer model of foundry has been planed and conducted in order to compile the schedule of cast production. The variants of solution have been estimated talking into account time limitations imposed by clients and the criterion for prime costs appointed on the basis of the ZAR by means of aided detailed calculation according to planes of their formation. In the research, problem connected with exploitation of automatic foundry lines have been taken into consideration. Moreover, the analysis of line work stoppage has been conducted and construction of schedule of the planned service of line device has been undertaken on the basis of the knowledge of timetables of correct work of these devices. Furthermore, the operational database has been prepared so as to assemble and process data about the damaged and other line work stoppage. It should be noted that the database will give the possibility of working out the schedule of planned service. The problems has been presented by using the pocket for modelling and the simulation of productive systems – ARENA

  11. Alberta oil sands royalty regime

    International Nuclear Information System (INIS)

    The long term objective of the Oil Sands Business Unit of Alberta Energy is to pave the way for Alberta's bitumen production to reach 3 million barrels per day by 2020. This presentation described the national government's role in resource development. It was emphasized that since the Crown is the owner of the oil sands resource, it would benefit by providing strategic leadership and by generating a larger royalty base. The oil sands fiscal regime was described with reference to generic royalty, risk sharing, investment, and project economics. Business rule principles were also outlined along with criteria for project expansions. Both upstream and downstream challenges and opportunities were listed. 4 figs

  12. Reclaimability of the spent sand mixture – sand with bentonite – sand with furfuryl resin

    Directory of Open Access Journals (Sweden)

    J. Dańko

    2011-04-01

    Full Text Available Introduction of new binding materials and new technologies of their hardening in casting moulds and cores production requires theapplication of reclamation methods adequate to their properties as well as special devices realizing tasks. The spent sands circulationsystem containing the same kind of moulding and core sands is optimal from the point of view of the expected reclamation results.However, in the face of a significant variability of applied technologies and related to them various reclamation methods, the need - of theobtained reclamation products assessment on the grounds of systematic criteria and uniform bases – arises, with a tendency of indicatingwhich criteria are the most important for the given sand system. The reclaimability results of the mixture of the spent moulding sand withGeko S bentonite and the spent core sand with the Kaltharz 404U resin hardened by acidic hardener 100 T3, are presented in the paper.Investigations were performed with regard to the estimation of an influence of core sands additions (10 –25% on the reclaimed materialquality. Dusts and clay content in the reclaim, its chemical reaction (pH and ignition loss were estimated. The verification of the reclaiminstrumental assessment was performed on the basis of the technological properties estimation of moulding sand with bentonite, where the reclaimed material was used as a matrix.

  13. Diurnal patterns of blowing sand

    Science.gov (United States)

    The diurnal pattern of blowing sand results from a complex process that involves an interaction between solar heating, thermal instability, atmospheric turbulence, wind strength, and surface threshold conditions. During the day, solar heating produces thermal instability, which enhances the convect...

  14. Management recommendations: Sand Lake Complex

    Data.gov (United States)

    US Fish and Wildlife Service, Department of the Interior — This document is a review of land management practices at the Sand Lake National Wildlife Refuge, by a land use specialist. Recommendations, time frame and...

  15. STUDY OF CREEP OF SAND

    Directory of Open Access Journals (Sweden)

    K. D. Chyong

    2012-07-01

    Full Text Available Statement of the problem. Subgrade has perceived rheological properties, most importantly, creep. As a result, the number subbase displacements and their irregularities grow constantly in re-cent years. But this fact is not taken into account in calculations, this is why additional studies of structural strength and creep of sand are essential.Results. Empirical relationships between displacements of models of sand subbase and loading conditions are obtained. It is shown that creep in sand subbase develops within a few months and years even. A degree of an increase in strength of sand with low moisture content with time result-ing from structural strength formation is examined. It is found that a deformation rate depends largely on a loading level.Conclusions. The data obtained allow us to develop more reliable methods to predict a defor-mation change with time.

  16. Non-aeolian sand ripples

    Science.gov (United States)

    Boudet, J. F.; Amarouchene, Y.; Bonnier, B.; Kellay, H.

    2005-02-01

    By examining the initial stages of the impact of a granular jet on a flat horizontal solid surface we evidenced the existence of oscillatory sand fronts. These oscillations give rise to a novel mechanism for the formation of ripples on sand surfaces. We here show that as the front advances, its slope changes periodically in time, leaving behind a succession of surface elevations and depressions. A key feature of these oscillations is the interplay between the deposition of mobile sand and the avalanching of the static parts giving rise to a remarkable self-regulating system. These features come out naturally from a simplified version of recently proposed models for the dynamics of sand piles.

  17. Identification of interfacial heat transfer between molten metal and green sand by inverse heat conduction method

    Science.gov (United States)

    Ke, Quanpeng

    Heat flux and heat transfer coefficients at the interfaces of castings and molds are important parameters in the mold design and computer simulations of the solidification process in foundry operations. A better understanding of the heat flux and heat transfer coefficient between the solidifying casting and its mold can promote model design and improve the accuracy of computer simulation. The main purpose of the present dissertation involves the estimation of the heat flux and heat transfer coefficient at the interface of the molten metal and green sand. Since the inverse heat conduction method requires temperature measurement data to deduce the missing surface information, it is suitable for the present research. However, heat transfer inside green sand is complicated by the migration of water vapor and zonal temperature distribution results. This makes the solution of the inverse heat conduction problem more challenging. In this dissertation, Galerkin's method of Weighted Residual together with the front tracking technique is used in the development of a forward solver. Beck's future time step method incorporated with the Gaussian iterative minimization method is used as the inverse solver. The mathematical descriptions of the sensitivity coefficient for both the direct heat flux and direct heat transfer coefficient estimation are derived. The variations of the sensitivity coefficients with time are revealed. From the analysis of sensitivity coefficients, the concept of blank time period is proposed. This blank time period makes the inverse problem much more difficult. A total energy balance criterion is used to combat this. Numerical experiments confirmed the accuracy and robustness of both the direct heat flux estimation algorithm and the direct heat transfer coefficient estimation algorithm. Finally, some pouring experiments are carried out. The inverse algorithms are applied to the estimation of the heat flux and heat transfer coefficient at the interface of

  18. Determination of application possibilities of microwave heating in the curing process of water glass molding sands with fluid esters. Part 1

    Directory of Open Access Journals (Sweden)

    K. Granat

    2009-01-01

    Full Text Available This article presents results of the experimental trial of combination of the chemical method of water glass molding sands’ curing, used in foundry industry, with an innovative microwave heating. The research objective was to indicate at new areas of microwave energy application. The sands prepared, according to recommendations for curing technology, with the use of ethylene glycol diacetate, have been subject to microwave influence. The attempt at determination of microwave influence on qualitative changes of the binding bridges created during the curing process concerned such parameters as: bending and tensile strength, permeability as well as wear resistance. Moreover,we also determined the influence of microwave curing on the phenomena accompanying the process as well as bond stability (storage time of the prepared molding and core sands. It has been found, basing on the result analysis, that the innovative microwave heating might constitute a very good supplementation of the ester curing method. The advantages of the combined chemical and microwave gelation process include, among others, improvement of the described resistance and technological parameters as well as significant decrease of preparation time of foundry moulds and cores. The subject discussed in this article will be continued in its second part.

  19. Foundry industries: environmental aspects and environmental condition indicators; Industrias de fundicion: aspectos ambientales e indicadores de condicion ambiental

    Energy Technology Data Exchange (ETDEWEB)

    Sosa, B. s.; Banda-Noriega, R. B.; Guerrero, E. M.

    2013-03-01

    Nowadays, environmental indicators are widely used as effective tools to assist decision-making in both public and private sectors. The lack of literature and research about local and regional Environmental Condition Indicators (ECI), the poor knowledge regarding solid waste generation, effluents and gas emissions from foundry industries, and their particular location in the urban area of Tandil, Argentina are the main reasons for this investigation, aiming to develop a set a of ECI to provide information about the environment in relation to the foundry industry. The study involves all the foundries located in the city between March and April 2010. The set of ECI developed includes 9 indicators for air, 5 for soil and 1 for water. Specific methodology was used for each indicator. (Author) 31 refs.

  20. Oil sands tailings management project

    International Nuclear Information System (INIS)

    The Oil sands leadership initiative (OSLI) works with the Government of Alberta on the development of the oil sands industry, considering environmental, economical and social aspects. Water management was identified as one of most important areas to focus on. Alberta WaterSMART was requested to support the development and the management of projects resulting from the work done or underway in this field. The development of a regional water management solution stood out as the most interesting solution to obtain significant results. In the Athabasca Region, oil sands producers work independently on their water sourcing and disposal with particular attention to fresh water conservation and economics. The Athabasca River represents a source for mines and distant saline aquifers are the target of steam assisted gravity drainage (SAGD) operators. As part of a four-phase project aiming to study the environmental and economic footprint (EEF) benefit of alternatives for Athabasca oil sands production water supply and disposal, the purpose of the tailings water management project was to identify tailings treatment technologies that are ready to be implemented, and to design and evaluate solutions in order to improve regional oil sands production water sourcing and disposal. Alternatives were evaluated based on their total EEF, applying a lifecycle assessment methodology with a particular attention on the quantification of important performance indicators. 25 refs., 8 tabs., 40 figs.

  1. Oil sands tailings management project

    Energy Technology Data Exchange (ETDEWEB)

    Godwalt, C. [Alberta WaterSMART, Calgary, AB (Canada); Kotecha, P. [Suncor Energy Inc, Calgary, AB (Canada); Aumann, C. [Alberta Innovates - Technology Futures, Alberta Governement, AB (Canada)

    2010-11-15

    The Oil sands leadership initiative (OSLI) works with the Government of Alberta on the development of the oil sands industry, considering environmental, economical and social aspects. Water management was identified as one of most important areas to focus on. Alberta WaterSMART was requested to support the development and the management of projects resulting from the work done or underway in this field. The development of a regional water management solution stood out as the most interesting solution to obtain significant results. In the Athabasca Region, oil sands producers work independently on their water sourcing and disposal with particular attention to fresh water conservation and economics. The Athabasca River represents a source for mines and distant saline aquifers are the target of steam assisted gravity drainage (SAGD) operators. As part of a four-phase project aiming to study the environmental and economic footprint (EEF) benefit of alternatives for Athabasca oil sands production water supply and disposal, the purpose of the tailings water management project was to identify tailings treatment technologies that are ready to be implemented, and to design and evaluate solutions in order to improve regional oil sands production water sourcing and disposal. Alternatives were evaluated based on their total EEF, applying a lifecycle assessment methodology with a particular attention on the quantification of important performance indicators. 25 refs., 8 tabs., 40 figs.

  2. Linking energy efficiency and innovation practices: Empirical evidence from the foundry sector

    International Nuclear Information System (INIS)

    The Europe 2020 strategy currently promotes energy efficiency and innovation through disconnected targets focusing on either energy or R&D. Similar policies indicate that in practice, these two concepts are usually perceived as mutually exclusive. Furthermore, evidence in the literature regarding the relationship between R&D and energy efficiency is still highly limited. This exploratory study aims to address this gap by investigating the link between innovation practices and energy efficiency through a multiple case study of 30 foundries in Northern Italy. We analysed the firms' innovativeness, measured by internal R&D and Open Innovation practices (inbound and outbound), and energy efficiency, measured by specific energy consumption, level of adoption of energy-efficient technologies and barriers to energy efficiency. The results seem to show that those foundries complementing internal R&D with inbound practices have a higher level of energy efficiency, a higher level of adoption of available technologies, and a lower perception of barriers to efficiency improvements. This finding suggests that diversifying innovation practices could lead to better performance with respect to all three indicators of energy efficiency analysed. This study contributes to understanding how more innovative firms can be more energy efficient, providing interesting highlights for managers and policymakers. -- Highlights: •The relation between innovation practices and energy efficiency is articulated. •The link between innovation practices and energy efficiency is tested for foundries. •Energy efficiency is measured with three different indicators. •Analyses of the relations between these indicators support the link with innovation. •Concurrent adoption of internal R&D and inbound practices leads to higher efficiency

  3. COMBINED EFFECTS OF HEAT STRESS AND SHIFT WORK ON PHYSIOLOGICAL PARAMETERS IN FOUNDRY WORKERS

    Directory of Open Access Journals (Sweden)

    P.Nassiri

    1990-08-01

    Full Text Available In order to investigate the combined effects of shift work and heat stress on the physiological parameters, such as heart rate (HR and body temperature (BT, a hot-dry working environment was investigated for 53 workers in foundry workshops. In this study Wet Bulb Globe Temperature index (WBGT was measured and along with that simultaneously heart rate and oral temperature were checked in 3 shifts. The results indicated that the physiological responses of workers changed whenever the shift changed and the responses were increased by a corresponding increase in heat stress, index.

  4. Proposal for the award of a blanket purchase contract for the supply of foundry services for semiconductor technologies

    CERN Document Server

    2006-01-01

    This document concerns the award of a blanket purchase contract for the supply of foundry services for semiconductor technologies. The Finance Committee is invited to agree to the negotiation of a blanket purchase contract with IBM SWITZERLAND (CH), the lowest bidder complying with the specification, for the supply of foundry services for semiconductor technologies for a period of four years, for a total amount not exceeding 4 000 000 US dollars, not subject to revision. At the present rate of exchange, the total amount of the blanket purchase contract is equivalent to approximately 5 000 000 Swiss francs. CERN's financial contribution will not exceed 1 000 000 Swiss francs.

  5. 铸造企业逆向物流体系研究%Study on Foundry Enterprise Reverse Logistics System

    Institute of Scientific and Technical Information of China (English)

    吉鸿荣

    2011-01-01

    从铸造企业实施逆向物流的动因人手,结合某铸造企业逆向物流体系设计框架,分析了铸造企业逆向物流体系设计流程和逆向物流运作过程中应该关注的问题.%The paper first investigates the motivations for foundry enterprises to implement reverse logistics and in connection with the framework of reverse logistics system of a certain foundry enterprise, analyzes the design process and issues worth attention therein.

  6. Sands at Gusev Crater, Mars

    Science.gov (United States)

    Cabrol, Nathalie A.; Herkenhoff, Kenneth E.; Knoll, Andrew H.; Farmer, Jack D.; Arvidson, Raymond E.; Grin, E.A.; Li, Ron; Fenton, Lori; Cohen, B.; Bell, J.F.; Yingst, R. Aileen

    2014-01-01

    Processes, environments, and the energy associated with the transport and deposition of sand at Gusev Crater are characterized at the microscopic scale through the comparison of statistical moments for particle size and shape distributions. Bivariate and factor analyses define distinct textural groups at 51 sites along the traverse completed by the Spirit rover as it crossed the plains and went into the Columbia Hills. Fine-to-medium sand is ubiquitous in ripples and wind drifts. Most distributions show excess fine material, consistent with a predominance of wind erosion over the last 3.8 billion years. Negative skewness at West Valley is explained by the removal of fine sand during active erosion, or alternatively, by excess accumulation of coarse sand from a local source. The coarse to very coarse sand particles of ripple armors in the basaltic plains have a unique combination of size and shape. Their distribution display significant changes in their statistical moments within the ~400 m that separate the Columbia Memorial Station from Bonneville Crater. Results are consistent with aeolian and/or impact deposition, while the elongated and rounded shape of the grains forming the ripples, as well as their direction of origin, could point to Ma'adim Vallis as a possible source. For smaller particles on the traverse, our findings confirm that aeolian processes have dominated over impact and other processes to produce sands with the observed size and shape patterns across a spectrum of geologic (e.g., ripples and plains soils) and aerographic settings (e.g., wind shadows).

  7. Beneficiation of beach magnetite sand

    Directory of Open Access Journals (Sweden)

    Münevver TEL

    2016-06-01

    Full Text Available In this study, beneficiation of beach magnetite sand was investigated by applying high intensity dry magnetic separator. The effect of feed particle size, feed rate, roll rotation speed, induced magnetic field intensity, and separator knife angle on Fe grade and recovery of the magnetite concentrate were investigated. As a result of dry magnetic separation at about 750 Gauss magnetic field conducted with -0.212+0.106 mm size fraction under optimum conditions, a magnetite concentrate assaying 54.41% Fe was obtained with 63.46% recovery where the beach sand sample contained %48.41 Fe.

  8. Effect of casting/mould interfacial heat transfer during solidification of aluminium alloys cast in CO2-sand mould

    Science.gov (United States)

    Kulkarni, S. N.; Radhakrishna, D. K.

    2011-06-01

    The ability of heat to flow across the casting and through the interface from the casting to the mold directly affects the evolution of solidification and plays a notable role in determining the freezing conditions within the casting, mainly in foundry systems of high thermal diffusivity such as chill castings. An experimental procedure has been utilized to measure the formation process of an interfacial gap and metal-mould interfacial movement during solidification of hollow cylindrical castings of Al-4.5 % Cu alloy cast in CO2-sand mould. Heat flow between the casting and the mould during solidification of Al-4.5 % Cu alloy in CO2-sand mould was assessed using an inverse modeling technique. The analysis yielded the interfacial heat flux ( q), heat transfer coefficient ( h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalized with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was to estimate the heat flux transients during solidification of Al-4.5 % Cu alloy cast in CO2-sand moulds.

  9. Pore structure development of in-situ pyrolyzed coals for pollution prevention in iron foundries

    Energy Technology Data Exchange (ETDEWEB)

    Huang, He; Cannon, Fred S. [Department of Civil and Environmental Engineering, The Pennsylvania State University, 212 Sackett Building, University Park, PA 16802 (United States); Wang, Yujue [Department of Environmental Science and Engineering, Tsinghua University, Bejing, 100084 (China)

    2009-09-15

    A protocol was devised for preparing pyrolyzed coals that could be made in-situ at foundries to capture volatile organic compound (VOC) emission. This pyrolysis created extensive micropore volume in lignite over a broad range of temperature and time; and could use waste heat from cupola exhaust gases by a heat-exchange tube. For foundry application, moderate porous carbon with relatively uniform pores over wide ranges of temperature and time would be more practical than highly porous activated carbon (AC) that requires narrowly-controlled operations. This pyrolysis protocol was developed in a thermogravimetric analyzer (TGA) and in a small tube furnace, while using lignite, bituminous coal, and anthracite. The lignite yielded the most pore volume; and this was relatively uniform (0.1-0.13 mL/g of pores) while temperatures were 600-900 C, and times were 0-60 min. Smaller grain sizes yielded improved porosity; and this corresponded to more release of phenols and naphthalenes from smaller grains, as discerned by TGA-mass spectroscopy (MS). TGA-MS also revealed that improved pore development between 600-800 C corresponded to the release of CO{sub 2} and H{sub 2}O; and concurrently higher slurry pH linked to less oxygenated functionality. Adsorption of benzene was compared between the in-situ porous carbon and a commercial AC. (author)

  10. Archaeology of Lisbon Old City: ceramic crucibles from pre-XVIIIth century metallurgical foundries

    Science.gov (United States)

    Figueiredo, M. O.; Silva, T. P.; Veiga, J. P.; Dias Diogo, A. M.; Trindade, L.

    During an emergency archaeological intervention conducted in downtown Lisbon (the Old City), ceramic foundry crucibles were collected in a layer of embankment debris used after the earthquake that destroyed the city in 1755. A chemical and phase-constitution study was undertaken to complement the dating and to ascertain the kind of foundries (metallurgical or glass-working) concerning two intact cup-shaped crucibles and a fragment displaying glassy outflows. Non-destructive methodologies were used - namely, laboratory techniques (X-ray fluorescence spectrometry and X-ray diffraction) combined with synchrotron-radiation-induced micro-fluorescence (SRXRF). Analytical results are presented and discussed. SRXRF analysis of the glassy outflow on the larger crucible revealed the presence of mercury and traces of gold, along with copper, suggesting that it might have been used to manipulate gold amalgams. A possible Islamic origin was disclosed for the smaller crucible as only tin was detected in the external outflow and further confirmed by minute cassiterite (SnO2) grains.

  11. Tools and Strategies for Product Life Cycle Management ñ A Case Study in Foundry

    Science.gov (United States)

    Patil, Rajashekar; Kumar, S. Mohan; Abhilash, E.

    2012-08-01

    Advances in information and communication technology (ICT) have opened new possibilities of collaborations among the customers, suppliers, manufactures and partners to effectively tackle various business challenges. Product Life Cycle Management(PLM) has been a proven approach for Original Equipment Manufacturers (OEMs) to increase their productivity, improve their product quality, speed up delivery, and increase their profit and to become more efficient. However, their Tier 2 and Tier 3 suppliers like foundry industries are still in their infancy without adopting PLM. Hence to enhance their understanding, the basic concepts, the tools and strategies for PLM are presented is this paper. By selecting and implementing appropriate PLM strategies in a small foundry, an attempt was also made to understand the immediate benefits of using PLM tools (commercial PLM software and digital manufacturing tools). This study indicated a reduction in lead time and improved utilization of organizational resources in the production of automobile impeller. These observations may be further extrapolated to other multiproduct, multi-discipline and multi-customer companies to realize the advantages of using PLM technology

  12. Foundry-compatible SOI waveguides with a graphene top layer for wideband wavelength conversion

    Science.gov (United States)

    Vermeulen, N.; Cheng, J. L.; Sipe, J. E.; Thienpont, H.

    2016-05-01

    The tremendous progress in the fabrication of highly confining silicon-on-insulator (SOI) waveguides has been very beneficial for four-wave-mixing (FWM)-based wavelength conversion applications. Nevertheless, to establish power-efficient and wideband FWM wavelength conversion, one typically requires long (cm-scale) SOI waveguides with dispersion-engineered cross-sections that do not comply with the fabrication constraints of multiproject- wafer-oriented silicon photonics foundries. In this paper, we numerically examine the opportunities for wideband wavelength conversion through FWM in a foundry-compatible SOI waveguide covered with the highly nonlinear two-dimensional material of graphene. When combining subwatt level pump powers with a short waveguide length of only a few hundreds of microns, perfectly phase-matched conversion with significant efficiencies close to 20 dB can be obtained over a more than 40 THz-wide signal band adjacent to the pump frequency. Because of the tunability of the graphene properties, it is also possible to obtain quasi-phase matched FWM conversion through a periodic sign reversal of the graphene third-order nonlinearity along the waveguide. Conversion efficiencies exceeding 30 dB can be achieved over a 3.4 THz-wide signal band that is situated as much as 58 THz away from the pump frequency. Finally, the graphene tunability also allows for switching between the perfectly phase-matched and quasi-phase-matched operation modes.

  13. Replies to Challenges in the Field of Air Pollution Control in Foundry Plants

    Directory of Open Access Journals (Sweden)

    R. Margraf

    2012-09-01

    Full Text Available The solution of applications for air pollution control in foundries for iron and non-ferrous metals may not only be understood as theobservance of requested emission limit values at the stack outlet. An effective environmental protection already starts with the greatest possible capture of pollutants at the source with at the same time minimisation of the volume flow necessary for this. Independent of this, the downstream installed filtration system has to realise a degree of separation of definitely above 99%.Furthermore, when selecting the filter construction, attention has to be paid to a high availability. An even temporarily productionwithout filter will more and more no longer be accepted by residents and authorities. Incidents at the filter lead to a shutdown of the whole production.Additional measures for heat recovery while preparing concepts for filtration plants help to reduce the energy consumption and servefor a sustained conservation of environment.A consequent consideration of the items above is also condition for the fact that environmental protection in foundries remainsaffordable. The lecture deals with the subjects above from the point of view of a plant constructor.

  14. Comparative Analysis of the Thermal Insulation of Traditional and Newly Designed Protective Clothing for Foundry Workers

    Directory of Open Access Journals (Sweden)

    Iwona Frydrych

    2016-09-01

    Full Text Available An objective of the undertaken research was checking the applicability of aluminized basalt fabrics for the production of clothing for foundry workers. The results of flammability, the resistance to contact, convective and radiation heat, as well as the resistance to big molten metal splashes confirmed the thesis of applicability of the packages with the use of aluminized basalt fabric content for the assumed purpose; therefore, such protective clothing was produced. Thermal comfort of foundry workers is very important and related to many factors, i.e., the structure of the protective clothing package, the number of layers, their thickness, the distance between the body and appropriate underwear. In the paper, a comparison of the results of thermal insulation measurement of two kinds of protective clothing is presented: the traditional one made of aluminized glass fabrics and the new one made of aluminized basalt fabrics. Measurements of clothing thermal insulation were conducted using a thermal manikin dressed in the protective clothing and three kinds of underwear products covering the upper and lower part of the manikin.

  15. Dry reusing and wet reclaiming of used sodium silicate sand

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Based on the characteristics of used sodium silicate sand and the different use requirements for recycled sand, "dry reusing and wet reclaiming of used sodium silicate sand" is considered as the most suitable technique for the used sand. When the recycled sand is used as support sand, the used sand is only reused by dry process including breaking, screening, dust-removal, etc., and it is not necessary that the used sand is reclaimed with strongly rubbing and scraping method, but when the recycled sand is used as facing sand (or single sand), the used sand must be reclaimed by wet method for higher removal rate of the residual binders. The characteristics and the properties of the dry reused sand are compared with the wet reclaimed sand after combining the different use requirements of support sand and facing sand (or single sand), and above the most adaptive scheme has also been validated.

  16. Preliminary Research on Granulation Process of Dust Waste from Reclamation Process of Moulding Sands with Furan Resin

    Directory of Open Access Journals (Sweden)

    J. Kamińska

    2012-09-01

    Full Text Available The results of investigations of the granulation process of foundry dusts generated in the dry mechanical reclamation process of usedsands, where furan resins were binders are presented in the paper. Investigations concerned producing of granules of the determineddimensions and strength parameters.Granules were formed from the dusts mixture consisting in 50 mass% of dusts obtained after the reclamation of the furane sands and in50 mass % of dusts from sands with bentonite. Dusts from the bentonite sands with water were used as a binder allowing the granulation of after reclamation dusts from the furane sands.The following parameters of the ready final product were determined: moisture content (W, shatter test of granules (Wz performeddirectly after the granulation process and after 1, 3, 5, 10 days and nights of seasoning, water-resistance of granules after 24 hours of being immersed in water, surface porosity ep and volumetric porosity ev. In addition the shatter test and water-resistance of granulate dried at a temperature of 105oC were determined.Investigations were performed at the bowl angle of inclination 45o, for three rotational speeds of the bowl being: 10, 15, 20 rpm.For the speed of 10 rpm the granulation tests of dusts mixture after the preliminary mixing in the roller mixer and with the addition ofwater-glass in the amount of 2% in relation to the amount of dust were carried out.The obtained results indicate that the granulator allows to obtain granules from dusts originated from the reclamations of mouldingsands with the furane resin with an addition of dusts from the bentonite sands processing plants.

  17. Analisis Kinerja Supplier Bahan Baku Menggunakan Integrasi Supply Chain Operations Refrence dan Analytic Hierarchy Process PT. Asia Raya Foundry

    OpenAIRE

    Jati, Wahyu Listyo

    2015-01-01

    Persaingan bisnis yang semakin cepat menuntut PT. Asia Raya Foundry sebagai salah satu perusahaan yang bergerak dibidang manufaktur pengecoran logam untuk produksi spare part mesin pabrik perkebunan dan alat berat harus memperhatikan keinginan konsumen terhadap produk. Berdasarkan penelitian yang dilakukan terdapat keluhan dari pabrik terhadap pasokan bahan baku langsung yang diperoleh dari supplier sehingga menyebabkan adanya keterlambatan dalam penyelesaian produk. Gangguan yang disebabkan ...

  18. SYNBIOCHEM-a SynBio foundry for the biosynthesis and sustainable production of fine and speciality chemicals.

    Science.gov (United States)

    Carbonell, Pablo; Currin, Andrew; Dunstan, Mark; Fellows, Donal; Jervis, Adrian; Rattray, Nicholas J W; Robinson, Christopher J; Swainston, Neil; Vinaixa, Maria; Williams, Alan; Yan, Cunyu; Barran, Perdita; Breitling, Rainer; Chen, George Guo-Qiang; Faulon, Jean-Loup; Goble, Carole; Goodacre, Royston; Kell, Douglas B; Feuvre, Rosalind Le; Micklefield, Jason; Scrutton, Nigel S; Shapira, Philip; Takano, Eriko; Turner, Nicholas J

    2016-06-15

    The Manchester Synthetic Biology Research Centre (SYNBIOCHEM) is a foundry for the biosynthesis and sustainable production of fine and speciality chemicals. The Centre's integrated technology platforms provide a unique capability to facilitate predictable engineering of microbial bio-factories for chemicals production. An overview of these capabilities is described. PMID:27284023

  19. 77 FR 20788 - Foundry Coke Products From the People's Republic of China: Final Results of Expedited Second...

    Science.gov (United States)

    2012-04-06

    ...'') Review, 76 FR 74775 (December 1, 2011); see also Notice of Amended Final Determination of Sales at Less... 66 FR 48025 (September 17, 2001) (``Order''). We received a complete substantive response from the... International Trade Administration Foundry Coke Products From the People's Republic of China: Final Results...

  20. SYNBIOCHEM–a SynBio foundry for the biosynthesis and sustainable production of fine and speciality chemicals

    Science.gov (United States)

    Carbonell, Pablo; Currin, Andrew; Dunstan, Mark; Fellows, Donal; Jervis, Adrian; Rattray, Nicholas J.W.; Robinson, Christopher J.; Swainston, Neil; Vinaixa, Maria; Williams, Alan; Yan, Cunyu; Barran, Perdita; Breitling, Rainer; Chen, George Guo-Qiang; Faulon, Jean-Loup; Goble, Carole; Goodacre, Royston; Kell, Douglas B.; Feuvre, Rosalind Le; Micklefield, Jason; Scrutton, Nigel S.; Shapira, Philip; Takano, Eriko; Turner, Nicholas J.

    2016-01-01

    The Manchester Synthetic Biology Research Centre (SYNBIOCHEM) is a foundry for the biosynthesis and sustainable production of fine and speciality chemicals. The Centre's integrated technology platforms provide a unique capability to facilitate predictable engineering of microbial bio-factories for chemicals production. An overview of these capabilities is described. PMID:27284023

  1. Value-Chain Dynamics of the West Point Foundry, 1817-1911: A Historical Case Analysis in Marketing

    Science.gov (United States)

    Petkus, Ed, Jr.

    2013-01-01

    This case provides the opportunity for students to explore marketing and value/supply-chain dynamics in a unique historical context. The West Point Foundry (WPF), located in Cold Spring, New York, was one of the most important manufacturing ventures in the United States from 1817 to 1911. The case outlines the supply-chain details of the WPF as…

  2. Treating tar sands formations with karsted zones

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J. (Bellaire, TX); Karanikas, John Michael (Houston, TX)

    2010-03-09

    Methods for treating a tar sands formation are described herein. The tar sands formation may have one or more karsted zones. Methods may include providing heat from one or more heaters to one or more karsted zones of the tar sands formation to mobilize fluids in the formation. At least some of the mobilized fluids may be produced from the formation.

  3. On the measurement of surface tension in binders used for moulding sands

    Directory of Open Access Journals (Sweden)

    B. Hutera

    2008-07-01

    Full Text Available The surface tension of foundry binders is a very important parameter affecting the properties of a sand-binder system. Combined with other parameters, its value determines an outcome of the process of moulding sand preparation and the mechanical properties of the ready moulding composition. The problem of how to measure the surface tension of binders used in preparation of moulding sands is discussed only occasionally. Indirectly, the surface tension is characterised by the value of a contact angle, but it never means that these two parameters can be considered identical. Numerous methods are available and used at present to measure the surface tension, among others, the capillary rise method, the spinning drop method, the sessile drop method, the pendant drop method, the method of pulled out ring (or plate, or frame. There is also a rich variety of devices offered with different measuring methods. The devices are modern and represent a high level of the technical skill and art. Unfortunately, also their price is high. It is, however, possible to obtain the reliable results of the surface tension measurement using relatively simple methods, viz. the stalagmometric method and the capillary rise method. What is necessary are proper conditions of the measurement, directly related with the specific properties of binders. The present paper gives examples of the results obtained during measurement of the surface tension of some selected binders. Attention was drawn to the methods of taking measurements, and the obtained results were discussed and analysed. The possibilities of detemining the surface tension of the examined binders from the results of the contact angle measurements using the “sessile drop” and “pendant drop” methods were outlined.

  4. The Synthetic Aperture Radar Science Data Processing Foundry Concept for Earth Science

    Science.gov (United States)

    Rosen, P. A.; Hua, H.; Norton, C. D.; Little, M. M.

    2015-12-01

    Since 2008, NASA's Earth Science Technology Office and the Advanced Information Systems Technology Program have invested in two technology evolutions to meet the needs of the community of scientists exploiting the rapidly growing database of international synthetic aperture radar (SAR) data. JPL, working with the science community, has developed the InSAR Scientific Computing Environment (ISCE), a next-generation interferometric SAR processing system that is designed to be flexible and extensible. ISCE currently supports many international space borne data sets but has been primarily focused on geodetic science and applications. A second evolutionary path, the Advanced Rapid Imaging and Analysis (ARIA) science data system, uses ISCE as its core science data processing engine and produces automated science and response products, quality assessments and metadata. The success of this two-front effort has been demonstrated in NASA's ability to respond to recent events with useful disaster support. JPL has enabled high-volume and low latency data production by the re-use of the hybrid cloud computing science data system (HySDS) that runs ARIA, leveraging on-premise cloud computing assets that are able to burst onto the Amazon Web Services (AWS) services as needed. Beyond geodetic applications, needs have emerged to process large volumes of time-series SAR data collected for estimation of biomass and its change, in such campaigns as the upcoming AfriSAR field campaign. ESTO is funding JPL to extend the ISCE-ARIA model to a "SAR Science Data Processing Foundry" to on-ramp new data sources and to produce new science data products to meet the needs of science teams and, in general, science community members. An extension of the ISCE-ARIA model to support on-demand processing will permit PIs to leverage this Foundry to produce data products from accepted data sources when they need them. This paper will describe each of the elements of the SAR SDP Foundry and describe their

  5. Point resistance of piles in sand

    OpenAIRE

    Miura, Norihiko

    1983-01-01

    Mechanism of point resistance of pile in sand was investigated mainly from the viewpoint of the particle-crushing of sand at the pile tip. It is shown that the work dissipated in the particle-crushing of sand is as large as 66 percent of the total work done by the external force, hence the point resistance of a pile in sand greatly depends on the particle-crushing property of the sand. It is also shown that the relationship between point resistance and vertical pressure of a pile can be predi...

  6. Effect of water glass modification with nanoparticles of zinc oxide on selected physical and chemical properties of binder and mechanical properties of sand mixture

    Directory of Open Access Journals (Sweden)

    A. Kmita

    2012-12-01

    Full Text Available In this paper, an attempt was made to use the ZnO nanoparticles as a modifier of foundry binder - water glass. The modifier was a colloidal suspension of the ZnO zinc oxide nanoparticles in propanol. A thermal method to obtain metal oxide nanoparticles was adopted. The modifier was product of the thermal decomposition of the basic zinc carbonate ([ZnCO3]2•[Zn(OH2]3, and was introduced into the water glass in an amount of 1 and 3 wt%. To determine the interfacial reactions taking place in a quartz - modified water glass system, the binder wettability of the quartz grains was measured. The effect of water glass modification on the mechanical properties of moulding sands was verified by testing the tensile strength Rm u of moulding sands with the modified binders. Water glass modification with the colloidal solution of ZnO nanoparticles in propanol confirmed the effect of modifier on the water glass wettability of sand grains and on the mechanical properties of the sand mixtures with this additive.

  7. Formation of Craters in Sand

    Directory of Open Access Journals (Sweden)

    Vanissra Boonyaleepun

    2007-06-01

    Full Text Available The diameter of craters formed by spheres of varying mass dropped into sand at low speed was studied. The relationship between the diameter of the crater formed and the kinetic energy of the projectile at impact was found to be of the same general form as that for planetary meteor craters. The relationship is shown to be a power law with exponent 0.17.

  8. Formation of Craters in Sand

    OpenAIRE

    Vanissra Boonyaleepun; Se-Won Jang

    2007-01-01

    The diameter of craters formed by spheres of varying mass dropped into sand at low speed was studied. The relationship between the diameter of the crater formed and the kinetic energy of the projectile at impact was found to be of the same general form as that for planetary meteor craters. The relationship is shown to be a power law with exponent 0.17

  9. Formation of Craters in Sand

    Directory of Open Access Journals (Sweden)

    Vanissra Boonyaleepun

    2007-06-01

    Full Text Available The diameter of craters formed by spheres of varying mass dropped into sand at low speed was studied. The relationship between the diameter of the crater formed and the kinetic energy of the projectile at impact was found to be of the same general form as that for planetary meteor craters. The relationship is shown to be a power law with exponent 0.17

  10. Models and Algorithms for Production Planning and Scheduling in Foundries – Current State and Development Perspectives

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2012-04-01

    Full Text Available Mathematical programming, constraint programming and computational intelligence techniques, presented in the literature in the field of operations research and production management, are generally inadequate for planning real-life production process. These methods are in fact dedicated to solving the standard problems such as shop floor scheduling or lot-sizing, or their simple combinations such as scheduling with batching. Whereas many real-world production planning problems require the simultaneous solution of several problems (in addition to task scheduling and lot-sizing, the problems such as cutting, workforce scheduling, packing and transport issues, including the problems that are difficult to structure. The article presents examples and classification of production planning and scheduling systems in the foundry industry described in the literature, and also outlines the possible development directions of models and algorithms used in such systems.

  11. The analysis of the wax foundry models fabrication process for the CPX3000 device

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2011-04-01

    Full Text Available The paper presents possibilities of creating wax founding models by means of CPX3000 device. The device is used for Rapid Prototypingof models made of foundry wax in an incremental process. The paper also presents problems connected with choosing technologicalparameters for incremental shaping which influence the accuracy of created models. Issues connected with post-processing are alsodescribed. This process is of great importance for obtaining geometrically correct models. The analysis of parameters of cleaning models from supporting material is also presented. At present CPX3000 printer is the first used in Poland device by 3D Systems firm for creating wax models. The printer is at The Faculty of Mechanical Engineering at Rzeszów University of Technology.

  12. Application of Layer-by-Layer Solidification Principle to Optimization of Large Chain Wheel Foundry Technology

    Institute of Scientific and Technical Information of China (English)

    李日; 毛协民; 柳百成; 李文珍

    2003-01-01

    In order to get a sound casting of the alloy with a solidification range, the principle of directional solidification (DS) and the layer-by-layer solidification(LBLS) should be followed, especially in designing foundry process of steel cas/dng. Using the principles, the reasons for the forming of the defects on the surface of the chain wheels teeth and groove and the forming of MT (magneldc particle testing) thin lines were analyzed. The results of the metallographic observation and the numerical simulation show that the low temperature gradient results in a wider mushy zone at the S/L interface that causes the defects and MT thin lines on the surface of the chain wheel casting. Bvsed on the anslysis, a new casUng technology of the chain wheel was designed and used in the casting production successfully.

  13. The erosion resistance of tool alloys in foundry melt the Zamak 4 - 1

    Science.gov (United States)

    Muhametzyanova, GF; Kolesnikov, M. S.; Muhametzyanov, I. R.

    2016-06-01

    The paper considers the resistance against erosion dissolution in the melt of foundry Zamak 4 - 1 die steels used for press machine parts manufacturing for injection molding, and hard alloys system WC - Co. It is established that the solubility in the melt Zamak - 4 - 1 steel of 4H5MFS and DI - 22 are promising for the parts fabrication of metal-wire casting machines of CLT and IDRA types. A significant reserve to increase the resistance of metal wires is the use of cast steel, as well as in electroslag and electro-beam remelting options. Metal-ceramic alloy doped with chromium VK25H may be recommended for reinforcement of heavily loaded parts of the press-nodes of hot casting machines under pressure.

  14. QS 9000与铸造生产%QS 9000 and Foundry Production

    Institute of Scientific and Technical Information of China (English)

    张立光; 熊守美; 吴浚郊

    2000-01-01

    Based on the ISO 9000 standard, the QS 9000 standard was formed by three large American automobile firms, Chrysler, Ford and General Motors, after adding some special requirements of auto industries and themselves. This paper briefly introduced the QS 9000 and its development, the difference between the ISO 9000 and the QS 9000, and the necessity of implementing the QS 9000 in foundries.%QS 9000标准是美国福特、克莱斯勒和通用汽车公司在ISO 9000标准的基础上,补充了汽车制造业及三大公司的特殊要求形成的。本文简要介绍了QS 9000的发展、QS9000与ISO 9000的主要区别,以及在铸造企业实施QS 9000的必要性。

  15. Virtual Factory as a Method of Foundry Design and Production Management

    Directory of Open Access Journals (Sweden)

    A. Stawowy

    2013-01-01

    Full Text Available The paper outlines the methodology of virtual design of a foundry plant as a system. The most important stage in the procedure involvesthe development of a model defined as a set of data about the system. Model development involves two stages: defining the model’sarchitecture and specifying the model data in the form of parameters and input-output relationships. The structure is understood asconfiguration of machines and transport units, representing the sub-systems and system components. As the main purpose of thesimulation procedure is to find the characteristics of the system’s behaviour, the merits of the iterative method involving analysis,synthesis and evaluation of results are fully explored.

  16. The First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students-Prize Evaluation and Award Ceremony

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ The curtain has finally fallen on the activity of the First"Yeong Guan Cup"Foundry Process Design Competition for Chinese University Students,which started from October 2009,lasting about half a year.

  17. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    International Nuclear Information System (INIS)

    Highlights: • Results are based on a questionnaire in the European foundry industry. • The energy efficiency potential is assed to be 7.5% of the total energy use. • Most important drivers to and barriers for energy efficiency are financial followed by organizational. • EPC is used among 23% of the foundries, third party financing among 12%. • Large energy management improvement potentials are uncovered. - Abstract: Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to be financially related, followed by organizational driving forces. Nevertheless, some differences can be appreciated according to the firm’s size and country. Almost half of the studied foundries lack a long-term energy strategy, about one-fourth stated that they have used Energy Performance Contracting (EPC), and only approximately one in ten foundries have used Third Party Financing (TPF). Among the studied foundries, three out of five have conducted an energy audit. On average, the energy saving potential according to the respondents is stated to be 7.5%. In conclusion, energy management in the European foundry industry, despite increasing energy prices and extensive energy policy actions taken by the EU, still seems to have great improvement potential, calling for future research and policy actions in the field

  18. Beyond barriers – A case study on driving forces for improved energy efficiency in the foundry industries in Finland, France, Germany, Italy, Poland, Spain, and Sweden

    OpenAIRE

    Thollander, Patrik; Backlund, Sandra; Trianni, Andrea; Cagno, Enrico

    2013-01-01

    Energy management plays an important role in the transformation of industrial energy systems towards improved energy efficiency and increased sustainability. This paper aims to study driving forces for improved energy efficiency in some European energy-intensive foundry industries. The investigation has been conducted as a multiple case study involving 65 foundries located in Finland, France, Germany, Italy, Poland, Spain, and Sweden. The most relevant perceived driving forces were found to b...

  19. Study on binder system of CO2-cured phenol-formaldehyde resin used in foundry

    Institute of Scientific and Technical Information of China (English)

    Liu Weihua; Li Yingmin; Qu Xueliang; Liu Xiuling

    2008-01-01

    A new aqueous alkaline resol phenol-formaldehyde resin has been prepared from phenol and formaldehyde using NaOH as catalyst;the optimum synthetic process has been determined.With addition of some cross-linking agents,after passing carbon dioxide gas through the resin bonded sand,high as-gassed strength and 24 h strength are achieved.The bonding bridge of the resin bonded sand fracture has been analyzed by using SEM.

  20. Liquefaction of Sand under Low Confining Pressure

    Institute of Scientific and Technical Information of China (English)

    YANG Shaoli; Rolf Sandven; Lars Grande

    2003-01-01

    Undrained behaviour of sand under low cell pressure was studied in static and cyclic triaxial tests. It was found that very loose sand liquefies under static loading with the relative density being a key parameter for the undrained behaviour of sand. In cyclic triaxial tests, pore water pressures built up during the cyclic loading and exceeded the confining cell pressure. This process was accompanied by a large sudden increase in axial deformation. The necessary number of cycles to obtain liquefaction was related to the confining cell pressure, the amplitude of cyclic loading and the relative density of sand.In addition, the patterns of pore water pressure response are different from those of sand samples with different relative densities. The test results are very useful for expounding scour mechanism around coastal structures since they relate to the low stress behaviour of the sand.

  1. Hazards evaluation of workers on the example of 'Noteć' Iron Foundry in Pakość

    Directory of Open Access Journals (Sweden)

    J. Sadowski

    2010-01-01

    Full Text Available One of the possibilities of work quality and productivity improvement in foundries, and at the same time, the increase of the performed casting quality, is the improvement and removing of dangers which occur at the work stations. The dangers result in the specified functional and health effects as for the workers. In the article, one based on the performed research, one finds the dangers estimation, dangers which occur at various work stations of 'Noteć' iron foundry in Pakość in the period 2002÷2005, and one finds the directions of their elimination or, at least, their minimalization. The aim of the article is to make the owners of similar casting institutes aware of the fact that it is very irresponsible and dangerous not to comply with the regulations, and the fact that owing to this they make harm to their workers and their families.

  2. Foundry technology and its applications of ductile iron castings produced by water-cooled copper alloy mold

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The high efficiency mechanized foundry technology of castings produced by using water-cooled copper alloy permanent mold has been systematically studied. Through the researching a Cu-Cr-Mg alloy with high conductivity and good combined mechanical properties used for making permanent mold was developed, and the basic design principles of the water-cooled permanent mold along with the control-range of relevant foundry processing parameters were also established.A cast production line equipped with water-cooled copper alloy mold was designed and fabricated for production of ductile iron automobile gear castings. This production line can consistently make automobile gear castings in QT500-15 and QT600-5 (Chinese Standard) grades of ductile iron with up to 95 % casting success rate.

  3. Silica sand resources in the Netherlands

    OpenAIRE

    van der Meulen, M.J.; Westerhoff, W.E.; Menkovic, A.; Gruijters, S.H.L.L.; Dubelaar, C.W.; Maljers, D.

    2009-01-01

    Silica sand, (almost) pure quartz sand, is a valuable and scarce mineral resource within the shallow Dutch subsurface. High-grade deposits are exploited in the southeastemmost part of the country, as raw material for the glass, ceramic, chemical and other process industries. Dutch land-use policy requires that scarce mineral resources (including silica sand) are taken into consideration in spatial planning and when preparing for largescale engineering or construction works. For this purpose, ...

  4. The mechanics of fibre-reinforced sand

    OpenAIRE

    Dos Santos, APS; Consoli, NC; Baudet, BA

    2010-01-01

    Fibres can be an effective means of reinforcing soils. This paper presents data from laboratory triaxial tests on quartzitic sand reinforced with polypropylene fibres. By keeping the studied composite consistent throughout the study (host sand and fibre characteristics kept constant), it has been possible to develop a framework of behaviour for the sand-fibre material, which provides a solid base for future research on fibre-reinforced soils. Data from previous work and from new tests have be...

  5. CO2硬化水玻璃旧砂的湿法再生探索%Conditions of Wet Reclamation for Used Sodium Silicate Sand Hardened by CO2

    Institute of Scientific and Technical Information of China (English)

    陈锐; 卢鑫; 谭捷; 谭远友

    2014-01-01

    现代铸造业发展的一个重要目标是绿色铸造。水玻璃砂是最有可能实现绿色制造的型砂,水玻璃旧砂的再生回用是其关键。本文探讨了不同转速、时间、温度条件下湿法再生 CO2硬化水玻璃旧砂的效果。结果表明:适宜的参数为转速800 r/min,时间10 min,温度80℃,用水量1砄1,再生砂残留碱约为3%。%Green casting was an important goal in the development of modern foundry industry.Sodium silicate sand ( SSS) was most likely molding sand achieve green manufacturing of green sand , and SSS regeneration recycling was the key of the green manufacturing.SSS regeneration CO 2 hardening affecting in different speed , time and temperature was discussed.The results showed that optimum reactions according to the volume of acid consumed were rotate speed of 800 r/min, water consumption of 500 mL: 500 g sodium silicate sand , reaction temperature of 80 ℃ and reaction time was 10 min.Residual alkali reclaimed in the sand was about 3%.

  6. One Goal, One Expectation——Do a good job as host of the 69th World Foundry Congress

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    @@ As a traditional metal-forming technology, casting/foundry has written a brilliant history chapter in the long development process of human society and civilization progress, leaving behind deep memories and symbols. China is one of the ancient civilizations in the world that first mastered the art of casting. For thousands of years, Chinese people have created a large number of cast metal products and precious pieces in the collection of world's treasures.

  7. Nuclear energy for oil sands

    International Nuclear Information System (INIS)

    In 1980, Atomic Energy of Canada Limited, working with a number of Alberta-based companies, assessed the technical and economic feasibility of using a CANDU nuclear reactor to raise the production steam for the recovery of bitumen. The study followed several years of analysis which identified oil sands projects as the most appropriate single users of thermal energy of the amount and quality available from reactors. Over the life of an oil sands project a steam supply system based on a nuclear reactor is expected to offer a substantial cost advantage (25 - 50%) over the alternative system based on coal as the make-up fuel. Steam from natural gas is marginally more expensive than that from coal because the cost of natural gas is expected to escalate at a rate higher than inflation. For shallow deposits (150 - 250 metres) using intermediate pressure steam, the commercially proven Pressurized Heavy Water (PHW) reactor is most suitable. For deeper deposits (250 - 650 metres), the PHW reactor can provide the higher pressure steam using a compressor, but only with a reduction in thermal efficiency that substantially reduces its cost advantage. The CANDU Organic Cooled Reactor (OCR), however, can provide the high presure steam required with the large cost advantage. The economic benefit of nuclear steam supply systems, a saving of $2-4 per barrel of product, is large enough to justify a more detailed study

  8. Risk assessment related to manual handling on choosen work possition in foundry Alstom Power Sp. z o. o.

    Directory of Open Access Journals (Sweden)

    G. Kowal

    2010-04-01

    Full Text Available Manual handling remains one of the different types of transport inside working place, although technological progress and modernorganization of work. Manual transport as a transport inside working place is related to foundry industry. According to polish lawregulations employer has to give consideration to manual handling in professional risk assessment and introduce actions for manualhandling reduction. In Foundry Elblag case there is found that in many processes manual handling are made by workers. For example wecan choose melting processes (additives manual feeding, mixing and pulling metallurgical slag, etc. or fettling processes like grinding.Objective of that analysis was to define level of risk related to manual handling in work stand chosen and define activities impacted onrisk assessment result with biggest range. For risk reduction, technical and organizational solutions were shown (better ergonomically work stand, method of work and worker’s awareness about good practices. In this study methods related to manual handling risk assessment were described, focus on KIM method used in Foundry Elblag. Key Item Method allow to estimate the risk by simple calculation based on key indicators (time rating points, rating points of mass, posture or work condition. Points were chosen based on timekeeping, information from workers and foreman.

  9. Sand Failure Mechanism and Sanding Parameters in Niger Delta Oil Reservoirs

    OpenAIRE

    Sunday Isehunwa,; Andrew Farotade

    2010-01-01

    Sand production is a major issue during oil and gas production from unconsolidated reservoirs. In predicting the onset of sand production, it is important to accurately determine the failure mechanism and the contributing parameters. The aim of this study was to determine sand failure mechanism in the Niger-Delta, identify themajor contributing parameters and evaluate their effects on sanding.Completion and production data from 78 strings completed on 22 reservoirs in a Niger Delta oil Field ...

  10. Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds.

    Science.gov (United States)

    Tiedje, Niels; Crepaz, Rudolf; Eggert, Torben; Bey, Niki

    2010-12-01

    Emissions from mould and core sand binders commonly used in the foundry industry have been investigated. Degradation of three different types of binders was investigated: Furfuryl alcohol (FA), phenolic urethane (PU) and resol-CO2 (RC). In each group of binders, at least two different binder compositions were tested. A test method that provides uniform test conditions is described. The method can be used as a general test method to analyse off gases from binders. Moulds, containing a standard size casting, were produced and the amount and type of organic compounds, resulting from thermal degradation of binders, was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gases in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content. It is shown how off-gases vary with time after pouring and shake out. Also the composition of off-gases is analysed and shown. It is further shown how the composition of off-gasses varies between different types of binders and with varying composition of the binders as well as function of the thermal load on the moulding sand. PMID:20954042

  11. Sand residence times of one million years in the Namib Sand Sea from cosmogenic nuclides

    Science.gov (United States)

    Vermeesch, P.; Fenton, C. R.; Kober, F.; Wiggs, G. F. S.; Bristow, C. S.; Xu, S.

    2010-12-01

    The Namib Sand Sea is one of the world's oldest and largest sand deserts, yet little is known about the source of the sand in this, or other large deserts. In particular, it is unclear whether the sand is derived from local sediment or comes from remote sources. The relatively uniform appearance of dune sands and low compositional variability within dune fields make it difficult to address this question. Here we combine cosmogenic-nuclide measurements and geochronological techniques to assess the provenance and migration history of sand grains in the Namib Sand Sea. We use U-Pb geochronology of detrital zircons to show that the primary source of sand is the Orange River at the southern edge of the Namib desert. Our burial ages obtained from measurements of the cosmogenic nuclides 10Be, 26Al and 21Ne suggest that the residence time of sand within the sand sea is at least one million years. We therefore conclude that, despite large climatic changes in the Namib region associated with Quaternary glacial-interglacial cycles, the area currently occupied by the Namib Sand Sea has never been entirely devoid of sand during the past million years.

  12. Effect of modifying process on mechanical properties of EN AC-43300 silumin cast into sand moulds

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2009-07-01

    Full Text Available Significance of alloy modification in course of casting process is the most explicitly visible on example of Al-Si alloys. Broad application of these alloys in foundry industry has become possible after invention of a method which changes solidification form of Al-Si eutectic mixture. Such primarily thick, acicular shape of silicon crystals becomes changed into fine and compact structure due to introduction of a small quantity of modifier to liquid alloy. The paper presents an attempt of assessment of melting and modification with strontium effects on mechanical properties of EN AC-43300 alloy cast into sand moulds. Obtained results concern selection of optimal quantity of strontium additive in aspect of obtained mechanical properties (Rm, A5, KCV, HB. Effect of strontium additive on change of mechanical properties of the investigated alloy was presented in graphical form. Further investigations shall be connected with determination of an effect of strontium additive on mechanical properties of the alloy after solution heat treatment and ageing treatment.

  13. 铸造湿型混合废砂的再生技术%Reclamation Technology for Foundry Green Waste Sand

    Institute of Scientific and Technical Information of China (English)

    熊鹰; 孙伟民

    2011-01-01

    研究了铸造湿型砂与树脂砂混合废砂的再生机制,并对采用二次焙烧技术处理的铸造废砂性能进行了深入的分析.试验指出,再生砂的灼烧减量比新砂低75%,发气量比新砂低25%,强度高于新砂15%,能满足铸造企业在制芯或浇注中的使用要求,从而可实现铸造废砂的再生利用.

  14. Study on Composites Made of Waste Foundry Sand and Mulching Films%铸造砂-地膜复合材料界面的研究

    Institute of Scientific and Technical Information of China (English)

    李如燕; 孙可伟

    2009-01-01

    研究了以铸造废砂为填料、废旧地膜为基体,制备复合材料的界面问题.用加热-振动的方法可有效地除去覆盖在铸造水玻璃废砂表面的大部分惰性膜;用偶联剂进行表面改性后,可在不同程度上提高铸造废砂-废旧地膜复合材料的强度.提出并验证了制备铸造砂-地膜复合材料的有关工艺参数.

  15. 铸造工艺和型砂对环境的影响%Research of Foundry Technique and Sand, Its Wastes to Environmental Effect

    Institute of Scientific and Technical Information of China (English)

    胡建人; 何芝梅

    2004-01-01

    从厌氧燃烧、富氧燃烧、金属催化剂和飞灰触媒、温度等角度讨论铸造对二恶英循环和生成的影响,分析铸造过程二恶英生成机理及防止措施,提出控制砂中含盐量,可减少生成二恶英的必要条件氯的参与,通过钝化铸造飞灰的活性、控制型砂及旧砂中的残碳量、缩短铸造冷却过程在300~500℃温度段的逗留时间可大幅度减少二恶英重新合成的数量.统计表明铸造过程微粒释放数量与型砂所含苯-碳量呈正相关.

  16. Study on the Technology of Foam Glass Made with Waste Foundry Sand%铸造废砂制备泡沫玻璃工艺研究

    Institute of Scientific and Technical Information of China (English)

    张召述; 李红勋; 周新涛

    2005-01-01

    本文研究了以铸造废砂、废玻璃为主要原料,并适量添加助剂制备泡沫玻璃的工艺技术.研究结果表明:当铸造废砂的总含量达到60%,并控制好工艺参数,可制备出容重为420kg/m3,导热系数为0.059W/(m·K),抗压强度为2.7MPa的泡沫玻璃,这种材料主要由非晶态玻璃、SiO2及少量铁酸钙组成,可作为建筑材料、隔绝材料、漂浮材料在建筑、化工、造船行业广泛使用.

  17. Reclamation of Waste Foundry Sand and Application of Energy Saving Technology%铸造废砂再生处理与节能技术的应用

    Institute of Scientific and Technical Information of China (English)

    鲁永杰

    2008-01-01

    在铸造连续生产过程中,芯砂不断地混入型砂中,循环总量增加的部分只有经过再生处理代替新砂用于制芯,才能实现系统的封闭循环.废砂再生示范工程通过机械与适温焙烧等节能处理工艺,消除较高的需酸值和粘结剂间的相溶性,使混合废砂经有效处理后,成为具有了焙烧砂的优良特性,能达到优于新砂用于冷、热、覆膜砂制芯的目的,成为高品质再生资源.为大批量湿型砂生产的铸造废砂再生的全面实现创造条件.

  18. A CONTROL ENGINEERING OF TREATING WASTE GAS FROM REGENERATING USED FOUNDRY SAND%铸造旧砂再生废气治理工程实例

    Institute of Scientific and Technical Information of China (English)

    解清杰

    2009-01-01

    从工艺流程及设备、工程运行监测结果及经济指标等方面,介绍了某铸造旧砂再生废气治理工程,从实际监测结果可知:该工程运行稳定,废气中的各项污染物排放浓度均符合GB16297-1996排放标准的要求.

  19. Study of Black Sand Particles from Sand Dunes in Badr, Saudi Arabia Using Electron Microscopy

    Directory of Open Access Journals (Sweden)

    Haider Abbas Khwaja

    2015-08-01

    Full Text Available Particulate air pollution is a health concern. This study determines the microscopic make-up of different varieties of sand particles collected at a sand dune site in Badr, Saudi Arabia in 2012. Three categories of sand were studied: black sand, white sand, and volcanic sand. The study used multiple high resolution electron microscopies to study the morphologies, emission source types, size, and elemental composition of the particles, and to evaluate the presence of surface “coatings or contaminants” deposited or transported by the black sand particles. White sand was comprised of natural coarse particles linked to wind-blown releases from crustal surfaces, weathering of igneous/metamorphic rock sources, and volcanic activities. Black sand particles exhibited different morphologies and microstructures (surface roughness compared with the white sand and volcanic sand. Morphological Scanning Electron Microscopy (SEM and Laser Scanning Microscopy (LSM analyses revealed that the black sand contained fine and ultrafine particles (50 to 500 nm ranges and was strongly magnetic, indicating the mineral magnetite or elemental iron. Aqueous extracts of black sands were acidic (pH = 5.0. Fe, C, O, Ti, Si, V, and S dominated the composition of black sand. Results suggest that carbon and other contaminant fine particles were produced by fossil-fuel combustion and industrial emissions in heavily industrialized areas of Haifa and Yanbu, and transported as cloud condensation nuclei to Douf Mountain. The suite of techniques used in this study has yielded an in-depth characterization of sand particles. Such information will be needed in future environmental, toxicological, epidemiological, and source apportionment studies.

  20. Impact Behavior of A356 Foundry Alloys in the Presence of Trace Elements Ni and V

    Science.gov (United States)

    Casari, Daniele; Ludwig, Thomas H.; Merlin, Mattia; Arnberg, Lars; Garagnani, Gian Luca

    2015-02-01

    In the present work, the impact behavior of unmodified A356 alloys with the addition of Ni or V in as-cast and T6 heat-treated conditions was assessed. Charpy V-notched specimens obtained from sand and permanent mold casting showed low total absorbed energy average values ( W t sand cast alloys absorbed slightly higher impact energies compared to the corresponding A356 base alloys; (ii) in the permanent mold cast alloys, V in solid solution led to a considerable loss of ductility, which in turn decreased the total absorbed energy.

  1. Silica sand resources in the Netherlands

    NARCIS (Netherlands)

    Meulen, M.J. van der; Westerhoff, W.E.; Menkovic, A.; Gruijters, S.H.L.L.; Dubelaar, C.W.; Maljers, D.

    2009-01-01

    Silica sand, (almost) pure quartz sand, is a valuable and scarce mineral resource within the shallow Dutch subsurface. High-grade deposits are exploited in the southeastemmost part of the country, as raw material for the glass, ceramic, chemical and other process industries. Dutch land-use policy re

  2. Dinural patterns of blowing sand and dust

    Science.gov (United States)

    The diurnal pattern of blowing sand results from a complex interaction between the sun, the atmosphere, and the sand surface. During the day, solar heating produces thermal instability, which enhances convective mixing of high momentum winds from the upper levels of the atmosphere to the surface la...

  3. On the Size Distribution of Sand

    DEFF Research Database (Denmark)

    Sørensen, Michael

    2016-01-01

    A model is presented of the development of the size distribution of sand while it is transported from a source to a deposit. The model provides a possible explanation of the log-hyperbolic shape that is frequently found in unimodal grain size distributions in natural sand deposits, as pointed out...

  4. Developing new markets for oil sands products

    International Nuclear Information System (INIS)

    This paper presents a review by Purvin and Gertz of western Canadian crude oil supply. This energy consulting firm provides advise to the energy sector. It suggests that oil sands production will surpass declining conventional production. Oil sands supply includes bitumen, synthetic crude oil (SCO), and diluent. It is forecasted that oil sands will increase from 42 per cent of western supply in 2002 to 78 per cent in 2015. The potential of Alberta's oil sands was discussed along with a recent study of refined products and petrochemicals from bitumen. Upgrading, refining and petrochemical case studies were presented. The author examined if a Canadian oil sands upgrading project with high capital costs can be competitive with competing projects in the United States and internationally. In addition to supply and demand issues, the presentation examined infrastructure capability and market potential in the United States. The economic potential and risks of preferred business cases compared to upgrading to SCO were also evaluated. 15 figs

  5. Sand Failure Mechanism and Sanding Parameters in Niger Delta Oil Reservoirs

    Directory of Open Access Journals (Sweden)

    Sunday Isehunwa,

    2010-05-01

    Full Text Available Sand production is a major issue during oil and gas production from unconsolidated reservoirs. In predicting the onset of sand production, it is important to accurately determine the failure mechanism and the contributing parameters. The aim of this study was to determine sand failure mechanism in the Niger-Delta, identify themajor contributing parameters and evaluate their effects on sanding.Completion and production data from 78 strings completed on 22 reservoirs in a Niger Delta oil Field were evaluated. Sand failure mechanisms and contributing parameters were identified and compared with published profiles. The results showed that cohesive stress is the predominant sand failure mechanism. Water cut, bean size and gas oil ratio (GOR impact sand production in the Niger Delta.

  6. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  7. Properties of made by different methods of RP impeller foundry patterns

    Directory of Open Access Journals (Sweden)

    G. Budzik

    2007-04-01

    Full Text Available This article presents the tests of properties of foundry patterns of turbocharger turbine impeller. Impellers prototypes were predestinated for casting by method losing patterns. There were carried out tests of these prototypes made by different methods of Rapid Prototyping (RP. Two impeller were made by growth methods: stereolitography (SLA and three dimensional printing (3DP. One prototype was made by the method of Vacuum Casting as a wax casting. Tests were executed in the Department of Machine Design of Rzeszow University of Technology in cooperation with WSK PZL Rzeszow and Car Technology Krakow. First impeller was carried out by method of stereolitography on SLA 250 plant. That pattern was also used to carry out silicon matrix for casting of wax pattern. Next pattern was printed by three dimensional printer Z510 from the powder ZP14. Good removability of the pattern from the mould is particularly essential for impellers of small turbines with blades of small thickness of their section. All pattern were tested on their removability from the ceramic mould. The best melting properties had the wax pattern. Patterns made from resin SL5170 (SLA and powder ZP14 (3DP were removed in the process of burning but about 1% of soot was left in the mould.

  8. Use of technical and economic analysis in production of liquid metal in foundries

    Directory of Open Access Journals (Sweden)

    V. Kafka

    2008-07-01

    Full Text Available The paper in its introduction describes main principles of technical and economic analysis the application of which leads to determination of potential costs savings and subsequently to costs reduction. The application of the method is illustrated by an example of production of three types of steel grades for cast steel produced in five tons electric arc furnace. With the aid of the calculation model, incomplete costs of selective complex of the melts were determined (30 melts within the first phase and 260 in the second one. Incomplete costs and selected physical indicators (e.g. melting time, electrical energy consumption etc. were subsequently compiled with the aid of statistical analysis. After that, the individual selective complexes were compared with each other (according to melters; first and second melt on the shift; melting with one or more charge basket; days in a week. The detailed analysis of these outcomes resulted in many particular recommendations how to reduce the costs in the foundry. The final recommendation for the melting shop is a proposal to introduce continuous monitoring of costs.

  9. Effect of High Alumina Cement on Selected Foundry Properties of Ant-Hill Clay

    Directory of Open Access Journals (Sweden)

    Akeem Damilola AKINWEKOMI

    2012-11-01

    Full Text Available The effect of high alumina cement (HAC on some selected foundry properties of ant-hill clay was investigated. Pulverised clay, water and 5 to 40% HAC weight fractions were manually mixed, pressed and air dried at 110°C for twenty-four hours followed by firing in a kiln to 1100°C. For each property, four samples were prepared, tested and the average value reported. The results showed that the values of the investigated properties generally increased up to 15% HAC after which no significant improvement was observed. At an optimum 15% HAC, compressive strength increased from 4933.50 N/mm2 to 6457.25 N/mm2. In addition, refractoriness increased from 1450°C to 1600°C at this optimum weight percent. Apparent porosity was also observed to be improved in the tested samples. It was concluded that for a refractoriness value of 1600°C, the optimum mix of 15% HAC would be suitable for metallurgical furnace linings.

  10. Formation mechanism of cracks in saturated sand

    Institute of Scientific and Technical Information of China (English)

    Xiaobing Lu; Zhemin Zheng; Yongren Wu

    2006-01-01

    The formation mechanism of "water film" (or crack) in saturated sand is analyzed theoretically and numerically.The theoretical analysis shows that there will be no stable "water film" in the saturated sand if the strength of the skeleton is zero and no positions are choked.It is shown by numerical simulation that stable water films initiate and grow if the choking state keeps unchanged once the fluid velocities decrease to zero in the liquefied sand column.The developments of "water film" based on the model presented in this paper are compared with experimental results.

  11. LABORATORY STUDY ON CRACKS IN SATURATED SANDS

    Institute of Scientific and Technical Information of China (English)

    Peng Fujiao; Tan Qingming; Che-Min Cheng

    2000-01-01

    It has been reported[1]that when a loosely packed column of saturated sand in a vertical cylindrical container is shock loaded axially by dropping to the floor,large horizontal cracks initiate,grow and eventually fade away in the sand as it settles under gravity.This paper shows that a similar phenomenon can also be observed when shock loading is replaced by forcing water to percolate upward through the sand column.It is believed that our result sheds further light on the physics of formation of these cracks.

  12. Sandėlių modeliavimas

    OpenAIRE

    Sungaila, Marius

    2008-01-01

    Šiame magistriniame darbe yra aptariama logistikos svarba prekybinėse įmonėse. Atliekamas sandėliavimo ir transportavimo, bei efektyvaus klientų užsakymų tenkinimo naudojant informacines technologijas optimizavimo tyrimas. Panašių programų analizė. Neformaliai ir formaliai Z kalba sandėlių sistemos aprašymas. Bendro prekybos centro ir sandėlio PLA modelio parengimas su agregacine schema ir koncepciniu modeliu, formalia specifikacija. Taip pat išskirtos perėjimų ir išėjimų operacijos. Vėliau b...

  13. First Forum on China Casting Quality Standards & Overview of Revision History of China's National/Industrial Standards for Foundry Operations National Technical Committee 54 on Foundry of Standardization Administration of China (TC54)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    @@ Both national and local governments have been paying great attention to the work of industrial standardization with the enormous increase in international trade after China joined WTO. According to the standards revising plan of Standardization Administration Committee of China (SAC),TC54 has already revised a series of national standards and industrial standards for foundry operations,and proposed some new ones. As a result,some old fashioned standards containing low-level techniques have been gradually discontinued or replaced with new versions.

  14. Correlation between work process-related exposure to polycyclic aromatic hydrocarbons and urinary levels of alpha-naphthol, beta-naphthylamine and 1-hydroxypyrene in iron foundry workers

    DEFF Research Database (Denmark)

    Hansen, Åse Marie; Omland, Øyvind; Poulsen, O M;

    1994-01-01

    In two Danish iron foundries the concentration of polycyclic aromatic hydrocarbons (PAH) in 24 personal air samples of workers employed in selected processes, i.e. melters, melted iron transporters, casters, machine molders, hand molders, shake-out workers and finishing workers, were measured...... study demonstrates that 1-hydroxypyrene is a useful and direct biomarker of low-dose occupational exposure to PAH compounds. Molding and casting had the highest pyrene levels in iron foundries. Furthermore, the data shows that levels of beta-naphthylamine in urine are significantly elevated in iron...... foundry workers. Hand molders, finishing workers and truck drivers tended to have the highest levels. Concerning alpha-naphthol the highest concentrations were measured in urine from casters and shake-out workers. With regard to epidemiologic studies demonstrating that molders and casters have a higher...

  15. Watching Faults Grow in Sand

    Science.gov (United States)

    Cooke, M. L.

    2015-12-01

    Accretionary sandbox experiments provide a rich environment for investigating the processes of fault development. These experiments engage students because 1) they enable direct observation of fault growth, which is impossible in the crust (type 1 physical model), 2) they are not only representational but can also be manipulated (type 2 physical model), 3) they can be used to test hypotheses (type 3 physical model) and 4) they resemble experiments performed by structural geology researchers around the world. The structural geology courses at UMass Amherst utilize a series of accretionary sandboxes experiments where students first watch a video of an experiment and then perform a group experiment. The experiments motivate discussions of what conditions they would change and what outcomes they would expect from these changes; hypothesis development. These discussions inevitably lead to calculations of the scaling relationships between model and crustal fault growth and provide insight into the crustal processes represented within the dry sand. Sketching of the experiments has been shown to be a very effective assessment method as the students reveal which features they are analyzing. Another approach used at UMass is to set up a forensic experiment. The experiment is set up with spatially varying basal friction before the meeting and students must figure out what the basal conditions are through the experiment. This experiment leads to discussions of equilibrium and force balance within the accretionary wedge. Displacement fields can be captured throughout the experiment using inexpensive digital image correlation techniques to foster quantitative analysis of the experiments.

  16. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    International Nuclear Information System (INIS)

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  17. Polychlorinated dibenzo-p-dioxins and dibenzofurans and their association with cancer mortality among workers in one automobile foundry factory.

    Science.gov (United States)

    Wang, Lihua; Weng, Shaofan; Wen, Sheng; Shi, Tingming; Sun, Gangtao; Zeng, Yuyu; Qi, Cheng; Chen, Weihong

    2013-01-15

    Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) have been reported as possible carcinogenic hazards to humans. However, epidemiological studies on their carcinogenic roles are limited. The current study was designed to determine the concentrations and characteristics of PCDD/Fs and evaluate their association with cancer mortality in exposed workers in one automobile foundry factory. PCDD/F levels in factory and surrounding environment were analyzed through air and settling dust sampling. The cancer mortalities among workers in this foundry factory were calculated using data from a cohort study. The results showed that the PCDD/F concentrations of air in workplace ranged 0.36-2.25 pg World Health Organization-Toxic Equivalent (WHO-TEQ) Nm(-3) (average 1.01 pg WHO-TEQ Nm(-3)), which were 1.16-7.26 times higher than those outside the factory. The PCDD/F concentrations of settling dust in the workplace ranged 3.34-18.64 pg WHO-TEQ g(-1) (average 8.25 pg WHO-TEQ g(-1)), which were lower than those just outside the factory (average 16.13 pg WHO-TEQ g(-1)). Furthermore, a cohort study of workers in this factory with average follow-up of 24.52 years showed that cancer was the leading cause of death, with significant elevated mortality (standardized mortality ratio (SMR)=1.70, 95% confidence interval (CI): 1.35-2.13) among workers, when compared with Chinese national mortality. The cancer mortality among front-line workers was increased significantly (adjusted relative risk (RR)=1.73, 95% CI: 1.14-2.60), particularly among melting and casting workers, when compared with that among assistant workers. Our results indicated that there was a dose-response relationship between PCDD/F exposure and cancer mortality among foundry workers.

  18. Detection of graphite using laser microprobe mass analysis of a transbronchial biopsy from a foundry worker with mixed dust pneumoconiosis.

    Science.gov (United States)

    Domej, Wolfgang; Földes-Papp, Zeno; Schlagenhaufen, Claudia; Wippel, Ruediger; Tilz, Gernot Peter; Krachler, Michael; Demel, Ulrike; Lang, Johanna; Urban-Woltron, Hildegard

    2002-03-28

    Inhalation of dust containing graphite can cause lung disease in foundry workers and workers in graphite mines or mills. Mixed dust pneumoconiosis caused by long-term occupational exposure to graphite dust is a rare disease. Only a few cases of graphite pneumoconiosis have been reported in literature, and these were usually diagnosed post mortem. Our report is of an 80-year-old male patient who had worked in an iron foundry for 20 years and whose work had entailed regular contact with ground graphite and foundry vapors. Chest x-rays revealed both a reticular and nodular pattern in the lung, moderate apical distractions and pleural scarring, all of which were confirmed by high-resolution computed tomography. Bronchoalveolar lavage and transbronchial biopsies were also consistent with mixed dust pneumoconiosis, and due to the long-term dust exposure, graphite pneumoconiosis was strongly suspected. To confirm this diagnosis, the chemical composition of the dark granules in the semi-thin histological sections of the transbronchial biopsies were analyzed using laser microprobe mass spectroscopy. The mass spectra of these black particles were consistent with those of natural graphite powder. Comparative analyses of normal lung tissue did not produce similar spectral patterns. We conclude that histology and cytology does not always suffice to confirm a diagnosis of graphite pneumoconiosis, because black particles are also found in conditions resulting from other exposures, such as heavy smoking or coal mining. Analysis of the composition of particles deposited in the lung tissue offers more precise information, which can be used as evidence in occupational and forensic medicine. Laser microprobe mass spectroscopy can assess the mineral dust load in lung samples. PMID:12238312

  19. Exploring Mission Concepts with the JPL Innovation Foundry A-Team

    Science.gov (United States)

    Ziemer, John K.; Ervin, Joan; Lang, Jared

    2013-01-01

    The JPL Innovation Foundry has established a new approach for exploring, developing, and evaluating early concepts called the A-Team. The A-Team combines innovative collaborative methods with subject matter expertise and analysis tools to help mature mission concepts. Science, implementation, and programmatic elements are all considered during an A-Team study. Methods are grouped by Concept Maturity Level (CML), from 1 through 3, including idea generation and capture (CML 1), initial feasibility assessment (CML 2), and trade space exploration (CML 3). Methods used for each CML are presented, and the key team roles are described from two points of view: innovative methods and technical expertise. A-Team roles for providing innovative methods include the facilitator, study lead, and assistant study lead. A-Team roles for providing technical expertise include the architect, lead systems engineer, and integration engineer. In addition to these key roles, each A-Team study is uniquely staffed to match the study topic and scope including subject matter experts, scientists, technologists, flight and instrument systems engineers, and program managers as needed. Advanced analysis and collaborative engineering tools (e.g. cost, science traceability, mission design, knowledge capture, study and analysis support infrastructure) are also under development for use in A-Team studies and will be discussed briefly. The A-Team facilities provide a constructive environment for innovative ideas from all aspects of mission formulation to eliminate isolated studies and come together early in the development cycle when they can provide the biggest impact. This paper provides an overview of the A-Team, its study processes, roles, methods, tools and facilities.

  20. Design of Foundry Technology of Connecting Rod%连杆的铸造工艺设计

    Institute of Scientific and Technical Information of China (English)

    郭林; 管延科; 苑举勇

    2011-01-01

    借助仿真凝固模拟软件进行模拟分析,结合生产实践经验,采用内冷铁等工艺措施,最终设计出合理的连杆铸造工艺方案,生产出合格铸件.%Eligible connecting rod castings have been produced with reasonable foundry technology designed by combination of simulation analysis with simulating software for solidification with production experiences with technological measures of inner chilling iron etc.

  1. CRADE OF SAND AND DUST STORM WEATHER

    Institute of Scientific and Technical Information of China (English)

    Niu Ruoyun; Tian Cuiying; Bi Baogui; Yang Keming; Wang Youheng; Tuo Ya; Ding Haifang; Zhang Tairen

    2011-01-01

    Background Sand and dust storm,as one of the main disastrous weathers that affect northern China,not only affect the people health and normal life,but cause the short-term climatic changes due to the direct and indirect radiation of the earth-atmosphere system through the dust floating in the sky.The sand end dust weather and its potential harm on the national economy,ecological environment,social activities and other aspects have aroused worldwide concern.

  2. Virtual Calibration Chamber CPT on Ticino sand

    OpenAIRE

    Butlanska, Joanna; Arroyo Alvarez de Toledo, Marcos; Gens Solé, Antonio

    2010-01-01

    The following paper surnmarizes results of CPT's performed in virtual calibration chamber (VCC) built with a 3D model based on the distinct element method (DEM). A discrete material tailored to mimic Ticino sand is tested at different densities, stress and stress history. The limit cone tip resistance from the numerical experiments shows quantitative agreement with different empirical curves summarizing previous tests on Ticino sand in physical calibration chambers (ENEL and ISMES).

  3. Sand dunes on Mars and on Earth

    OpenAIRE

    Ribeiro Parteli, Eric Josef

    2007-01-01

    In this work the dune model introduced by Sauermann et al. (2001) is extended and applied to investigate the formation of different dune shapes on Mars and on Earth as function of wind directionality and sand availability. The formation of sand dunes on Mars under the present atmospheric conditions of the red planet is studied and conclusions about wind speed, migration velocity of dunes and changing wind regimes on Mars are presented. Field measurements of the shape of coastal transverse dun...

  4. Laboratory evaluation of selected tar sand asphalts

    Energy Technology Data Exchange (ETDEWEB)

    Button, J.W.; Epps, J.A.; Gallaway, B.M.

    1980-12-01

    Three tar sand asphalts of similar grades prepared from one syncrude by three different refining methods were characterized by tests commonly used to specify paving asphalts together with certain special tests. Asphalt-aggregate mixtures were prepared using these asphalts and tested in the laboratory to determine strength stiffness stability, tensile properties, temperature effects and water susceptibility. Comparison of the tar sand asphalt properties to conventional petroleum asphalt properties reveal no striking differences.

  5. Treating tar sands formations with dolomite

    Energy Technology Data Exchange (ETDEWEB)

    Vinegar, Harold J.; Karanikas, John Michael

    2010-06-08

    Methods for treating a tar sands formation are described herein. The tar sands formation may include dolomite and hydrocarbons. Methods may include providing heat at less than the decomposition temperature of dolomite from one or more heaters to at least a portion of the formation. At least some of the hydrocarbon fluids are mobilized in the formation. At least some of the hydrocarbon fluids may be produced from the formation.

  6. Analysis of sand particles' lift-off and incident velocities in wind-blown sand flux

    Institute of Scientific and Technical Information of China (English)

    Tian-Li Bo; Xiao-Jing Zheng; Shao-Zhen Duan; Yi-Rui Liang

    2013-01-01

    In the research of windblown sand movement,the lift-off and incident velocities of saltating sand particles play a significant role in bridging the spatial and temporal scales from single sand particle's motion to windblown sand flux.In this paper,we achieved wind tunnel measurements of the movement of sand particles near sand bed through improving the wind tunnel experimental scheme of paticle image velocimetry (PIV) and data processing method.And then the influence of observation height on the probability distributions of lift-off and incident velocities of sand particles was analyzed.The results demonstrate that the observation height has no obvious influence on the distribution pattern of the lift-off and incident velocities of sand particles,i.e.,the probability distribution of horizontal and vertical velocities of lift-off and incident sand particles follow a Gaussian distribution and a negative exponential distribution,respectively.However,it influences the center of the Gaussian distribution,the decay constant and the amplitude of the negative exponential distribution.

  7. Pragmatics of reclaimed sand quality assessment recovered nowadays from various used sand systems

    Directory of Open Access Journals (Sweden)

    J. Dańko

    2010-04-01

    Full Text Available The assessment of the reclamation degree of used sands is not a simple, clearly defined issue. The great variety of technologies ofmoulding and core sands, based on the organic and inorganic binders does not allow the use of a single, universal index assessing thedegree of reclamation. The article presents the problems of research relating to selection of proper criteria for assessing the degree ofreclamation process of used moulding and core sands deriving from different technologies. The most often applied in practice types ofused sands and the most adequate in practice methods of assessing the degrees of their reclamation were characterized.

  8. Generating dam construction material from tailings sand

    Energy Technology Data Exchange (ETDEWEB)

    Bent, H. [Northgate Minerals Corp., Toronto, ON (Canada)

    2009-02-15

    Northgate Minerals is a leading gold and copper producer with mining operations, development projects and exploration properties in Canada and Australia. This presentation provided background information on the Northgate Minerals Corp. Kemess Mines and how to generate dam construction material from tailings sand. Specifically, the objectives of the program are to generate construction material from tailings sand and replace earth fill construction with tailings sand from which sulphur has been removed. This presentation reviewed environmental specifications such as producing a construction material that does not generate poor water quality. It also reviewed engineering specifications such as producing a material suitable for d/s buttress zone placement. The presentation discussed the evaluation of source material as well as analysis challenges. The evaluation of Kemess ore was also outlined. along with other topics such as environmental testing and verification of sand plant beta testing; criteria and communication; operational procedures including sand plant operation and fail safe procedures; placement of sulphur-free sand; and benefits. It was concluded that the tailings cyclone plant was constructed at a cost of 5.4 million dollars. tabs., figs.

  9. Discrete particle simulation of mixed sand transport

    Institute of Scientific and Technical Information of China (English)

    Fengjun Xiao; Liejin Guo; Debiao Li; Yueshe Wang

    2012-01-01

    An Eulerian/Lagrangian numerical simulation is performed on mixed sand transport.Volume averaged Navier-Stokes equations are solved to calculate gas motion,and particle motion is calculated using Newton's equation,involving a hard sphere model to describe particle-to-particle and particle-to-wall collisions.The influence of wall characteristics,size distribution of sand particles and boundary layer depth on vertical distribution of sand mass flux and particle mean horizontal velocity is analyzed,suggesting that all these three factors affect sand transport at different levels.In all cases,for small size groups,sand mass flux first increases with height and then decreases while for large size groups,it decreases exponentially with height and for middle size groups the behavior is in-between.The mean horizontal velocity for all size groups well fits experimental data,that is,increasing logarithmically with height in the middle height region.Wall characteristics greatly affects particle to wall collision and makes the flat bed similar to a Gobi surface and the rough bed similar to a sandy surface.Particle size distribution largely affects the sand mass flux and the highest heights they can reach especially for larger particles.

  10. Predicting the occurrence of sand banks in the North Sea

    NARCIS (Netherlands)

    Veen, van der Henriët H.; Hulscher, Suzanne J.M.H.

    2009-01-01

    Sand banks have a wavelength between 1 and 10 km, and they are up to several tens of meters high. Also, sand banks may have an impact on large-scale human activities that take place in the North Sea like sand mining, shipping, offshore wind farms, etc. Therefore, it is important to know where sand b

  11. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    NARCIS (Netherlands)

    P.D. Jungerius; M.J.P.M. Riksen

    2010-01-01

    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice-age deposits were reactivated as drift sand du

  12. Contribution of laser altimetry images to the geomorphology of the Late Holocene inland drift sands of the European Sand Belt

    NARCIS (Netherlands)

    Jungerius, P.D.; Riksen, M.J.P.M.

    2010-01-01

    The paper explores the possibilities of applying the analysis of laser altimetry images to Dutch drift sands. All along the European Sand Belt, which stretches from Great Britain to the Ural Mountains, Late Glacial cover sands, river dunes and other ice–age deposits were reactivated as drift sand du

  13. The kinetics of activation and deactivation in the process of water ozonising used for advanced oxidation of the dust waste from moulding sands

    Directory of Open Access Journals (Sweden)

    A. Baliński

    2009-01-01

    Full Text Available Adding coal dust and organic carriers of the lustrous carbon to bentonite-bonded moulding sands in amounts justified by thetechnological regime and the use of cores and protective coatings based on organic compounds create serious threats to the environment.During thermal destruction of the individual components of moulding and core sands, some toxic organic compounds are emitted. They formthe majority of the Hazardous Air Pollutants (HAPs, and include mainly compounds like benzene, toluene, xylene, naphtalene, hexane,acetaldehyde, acrolein, aniline, cresol and cumene, their polycyclic derivatives, phenol, formaldehyde, and other similar matters. In thusformed dust waste, the amount of which constitutes about 20% of all the waste from foundries using traditional moulding and core sands, there are still full-value materials which can undergo total recycling, providing the HAPs are partially or totally removed from them. The article discusses some problems of the advanced oxidation of selected toxic chemical compounds present in bentonite-bonded moulding sands due to the effect of high temperature. The results of the investigations of the kinetics of the process of maximum water saturation with ozone (acting as an oxidiser and of the kinetics of the natural process of ozone decomposition to diatomic oxygen were presented. It has been stated that the maximum time of water saturation with ozone using an OZOMATIC OSC-MODULAR 4HC ozone generator and a 1m3 capacity tank with water is 60 minutes. After 30 minute break in the ozonising process, the ozone concentration in water decreases by 40 to 50%. To obtain maximum ozone concentration in water during the next ozonising cycle, it is necessary to have the ozone-generating device running for the next 30 minutes. The stabilisation of ozone concentration in water takes place only after the third ozonising cycle, when it reaches nearly 80%of the maximum value obtained after the first process cycle

  14. Foundry Technique of Steel Cooling Stave%铸钢冷却壁的铸造工艺

    Institute of Scientific and Technical Information of China (English)

    李平

    2011-01-01

    铸钢冷却壁作为换代高炉冷却壁,它与铸铁冷却壁相比有着本质上的性能提升.本文说明铸钢冷却壁铸造过程中各工序的要点,并针对冷却壁热面砖槽造型、冷却水管防熔穿措施和浇注过程控制等铸造难点给出多种工艺方案,通过生产实践证明工艺方案的可行性,使生产的铸钢冷却壁质量过关,性能优良,产品合格率达98%以上.%As an upgraded cooling stave for Blast Furnace, the steel cooling stave has essentially performance improvements compared with the iron cooling stave. This article explains the key points of each process in steel cooling stave's foundry and gives multiple solutions to the foundry difficulties such as brick trench's moulding, cooling pipes' meltdown-proof measures, and pouring process control. These solutions are proved to be feasibility through the successful manufacture. The quality and performance of steel cooling staves are excellent, product qualification rate is over 98%.

  15. Effect of time of exposure to environmental risk on the lung function of foundry workers: a cross-sectional study.

    Science.gov (United States)

    Vasconcelos de Moraes, Mônica; Padula, Rosimeire Simprini; Bernardes, Rosane Andrea Bretas; Negreiros, Alexandher; Chiavegato, Luciana Dias

    2016-01-01

    [Purpose] This cross-sectional study aimed to compare foundry workers of the metallurgical industry with high and low exposure time and with a control group. [Subject and Methods] The workers were evaluated for pulmonary function and peak expiratory flow (PEF), respiratory symptoms, smoking habits, and physical activity level. Descriptive statistical analysis and ANOVA one-way test were used. [Results] The mean age was 33.9 ± 8.25 years (18-59), pulmonary function: FVC: 95 ± 18% of predicted, FEV1: 95.0 ± 15.8% of predicted, FEV1/FVC ratio of 0.82 ± 0.09, and PEF = 499.7 ± 118.5 l/min. Overall, 85.1% of workers were classified that physically active, 7.93% of workers reported respiratory symptoms, and 14.28% reported being smokers. There was no statistically significant difference between groups for the variables of lung function. [Conclusion] The pulmonary function is preserved in foundry workers independently of exposure time. PMID:27064981

  16. Nuclear energy in the oils sands

    Energy Technology Data Exchange (ETDEWEB)

    Arsenault, J.E.

    2014-09-15

    The major Canadian oil sands are located in Alberta and Saskatchewan, with most production from the strata along the Athabasca River in Alberta. The economically recoverable oil sands reserves are estimated to be 168 billion barrels which at a current production rate of 1.8 million barrels per day (2012), are projected to last a very long time. Canada has been blessed with vast energy resources which make it potentially energy-independent and able to provide significant exports but there are concerns that their development cannot be managed in a wholly acceptable manner. Comparable concerns have been applied to nuclear energy in the past and in recent times to the oil sands. The technologies associated with these energy sources have always been controversial because they are at the confluence of economics and politics where finding a balance between risk and reward is difficult. So it should be no surprise that when these technologies get linked together in certain proposals their prospect for success is doubly difficult. The possible use of nuclear energy for production of oil from the oil sands dates back to the late 1950s, when an experiment to mine the oil by detonating an underground nuclear device was proposed. It was predicted that the heat and pressure released from such a device would create a large cavern into which oil would flow, and from where it would be pumped to the surface. Almost at the same time, oil sands research using conventional sources of energy had culminated with the development of practical refining processes, essentially those still in use today. These methods require large amounts of heat energy in the form of hot water and steam. In this century nuclear energy was proposed as the source for the heat required by the oil sands production processes. To date neither of these nuclear proposals for oil sands projects have been successful, because the economic and political balance could not be struck. (author)

  17. Probability of rebound and eject of sand particles in wind-blown sand movement

    Institute of Scientific and Technical Information of China (English)

    Li Xie; Xiaojing Zheng

    2007-01-01

    When incident particles impact into a sand bed in wind-blown sand movement, rebound of the incident particles and eject of the sand particles by the incident particles affect directly the development of wind sand flux. In order to obtain rebound and eject lift-off probability of the sand particles, we apply the particle-bed stochastic collision model presented in our pervious works to derive analytic solutions of velocities of the incident and impacted particles in the postcollision bed. In order to describe randomness inherent in the real particle-bed collision, we take the incident angle, theimpact position and the direction of resultant action of sand particles in sand bed on the impacted sand particle as random variables, and calculate the rebound and eject velocities,angles and coefficients (ratio of rebound and eject velocity to incident velocity). Numerical results are found in accordance with current experimental results. The rebound and eject lift-off probabilities versus the incident and creeping velocities are predicted.

  18. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Science.gov (United States)

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  19. Fine and ultrafine emission dynamics from a ferrous foundry cupola furnace.

    Science.gov (United States)

    Meléndez, Antton; García, Estibaliz; Carnicer, Pedro; Pena, Egoitz; Larrión, Miren; Legarreta, Juan Andres; Gutiérrez-Cañas, Cristina

    2010-05-01

    Aerosol size distributions from ferrous foundry cupola furnaces vary depending on semicontinuous process dynamics, time along the tap-to-tap cycle, dilution ratio, and the physical and chemical nature of the charge and fuel. All of these factors result in a highly time-dependent emission of particulate matter (PM) 2.5 pm or less in aerodynamic diameter (PM2.5)--even on a mass concentration basis. Control measures are frequently taken on the basis of low-reliability parameters such as emission factors and loosely established mass ratios of PM2.5 to PM 10 microm or less in aerodynamic diameter (PM1.0). The new environmental requirements could entail unexpected and undesired drawbacks and uncertainties in the meaning and effectiveness of process improvement measures. The development of process-integrated and flue-gas cleaning measures for reduction of particle emissions requires a better knowledge of generation mechanisms during melting. Available aerosol analyzers expand the range of control issues to be tackled and contribute to greatly reduce the uncertainty of engineering decisions on trace pollutant control. This approach combines real-time size distribution monitoring and cascade impactors as preseparators for chemical or morphological analysis. The results allow for establishing a design rationale and performance requirement for control devices. A number size distribution below 10 microm in aerodynamic equivalent diameter was chosen as the main indicator of charge influence and filter performance. Size distribution is trimodal, with a coarse mode more than 12 microm that contributes up to 30% of the total mass. A temporal series for these data leads to identification of the most relevant size ranges for a specific furnace (e.g., the most penetrating size range). In this cupola, this size range is between 0.32 and 0.77 microm of aerodynamic equivalent diameter and defines the pollution control strategy for metals concentrating within this size range. Scrap

  20. Capturing phosphates with iron enhanced sand filtration.

    Science.gov (United States)

    Erickson, Andrew J; Gulliver, John S; Weiss, Peter T

    2012-06-01

    Most treatment practices for urban runoff capture pollutants such as phosphorus by either settling or filtration while dissolved phosphorus, typically as phosphates, is untreated. Dissolved phosphorus, however, represents an average 45% of total phosphorus in stormwater runoff and can be more than 95%. In this study, a new stormwater treatment technology to capture phosphate, called the Minnesota Filter, is introduced. The filter comprises iron filings mixed with sand and is tested for phosphate removal from synthetic stormwater. Results indicate that sand mixed with 5% iron filings captures an average of 88% phosphate for at least 200 m of treated depth, which is significantly greater than a sand filter without iron filings. Neither incorporation of iron filings into a sand filter nor capture of phosphates onto iron filings in column experiments had a significant effect on the hydraulic conductivity of the filter at mixtures of 5% or less iron by weight. Field applications with up to 10.7% iron were operated over 1 year without detrimental effects upon hydraulic conductivity. A model is applied and fit to column studies to predict the field performance of iron-enhanced sand filters. The model predictions are verified through the predicted performance of the filters in removing phosphates in field applications. Practical applications of the technology, both existing and proposed, are presented so stormwater managers can begin implementation.

  1. 铝合金砂型低压铸造浇注系统的选择与设计%Choice and Design of Gating System of Sand Mold Low-pressure Casting for Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    佘瑞平; 赵拴勃; 千斌; 段昭; 曲媛

    2013-01-01

    低压铸造是目前获得优质铝合金铸件的有力手段之一.本文立足于低压铸造生产实践经验,结合低压铸造原理,对不同结构、材质(糊状凝固或顺序凝固模式)类型的铝合金铸件砂型低压铸造浇注系统的选择与设计进行了系统的归纳和总结.实践证明,所归纳总结的结果对铝合金低压铸造工艺设计具有一定参考作用.%The low-pressure foundry is one of the emollient means for acquiring a high-quality aluminum alloy castings currently. Based on fulfillment experience of casting production at die low pressure and combining low pressure casting principle. The choice and design of the aluminum alloy castings with different structures, and different material (paste form solidify or in proper order solidify mode) structure and sand type for the low-pressure foundry system were summaried. The research results have singificant effects on the design of aluminum alloy low-pressure casting process

  2. Planet-wide sand motion on mars

    Science.gov (United States)

    Bridges, N.T.; Bourke, M.C.; Geissler, P.E.; Banks, M.E.; Colon, C.; Diniega, S.; Golombek, M.P.; Hansen, C.J.; Mattson, S.; McEwen, A.S.; Mellon, M.T.; Stantzos, N.; Thomson, B.J.

    2012-01-01

    Prior to Mars Reconnaissance Orbiter data, images of Mars showed no direct evidence for dune and ripple motion. This was consistent with climate models and lander measurements indicating that winds of sufficient intensity to mobilize sand were rare in the low-density atmosphere. We show that many sand ripples and dunes across Mars exhibit movement of as much as a few meters per year, demonstrating that Martian sand migrates under current conditions in diverse areas of the planet. Most motion is probably driven by wind gusts that are not resolved in global circulation models. A past climate with a thicker atmosphere is only required to move large ripples that contain coarse grains. ?? 2012 Geological Society of America.

  3. Sand attrition in conical spouted beds

    Institute of Scientific and Technical Information of China (English)

    Aranzazu R. Fernández-Akarregui; Jon Makibar; Isabel Alava; Luis Diaz; Fernando Cueva; Roberto Aguado; Gartzen Lopez; Martin Olazar

    2012-01-01

    A study was carried out on the attrition in conical spouted beds using two sands with different properties for several bed heights and gas flow rates.Furthermore,the influence of a draft tube was studied at ambient and high temperatures.The main objective was to acquire knowledge on the attrition of sand beds for biomass pyrolysis in a pilot plant provided with a conical spouted bed reactor.A first-order kinetic equation is proposed for sand attrition in a conical spouted bed at room temperature.The predicted attrition rate constant depends exponentially on excess air velocity over that for minimum spouting.Both the draft tube and temperature increase contribute to reduction of attrition.

  4. Instrumented model pile tests on sand plugs

    Energy Technology Data Exchange (ETDEWEB)

    Haaren, L.J.C. van; Verruijt, A. [Delft Univ. of Technology (Netherlands); Kolk, H.J. [Fugro Engineers B.V., Leidschendam (Netherlands)

    1995-12-31

    0pen ended piles develop internal frictional resistance between the internal soil plug end the pile wall during axial loading. Current pipe pile design practice assumes that the ultimate internal skin friction is of the same order of magnitude as the outer skin friction. This paper describes a series of laboratory pile load tests on instrumented model pipe piles, designed to investigate the development of plug stresses and skin friction along the plug length during pile loading. The piles contain sand columns of various relative densities and of different heights. The soil plugs are loaded to failure under fully drained conditions. The test data indicate that internal skin friction in sand can be substantially higher than assumed in conventional design practice. This finding could lead to significant economical savings on future pipe pile foundations in sand.

  5. Thermoluminescent dosimetric properties of Descalvado sand

    Energy Technology Data Exchange (ETDEWEB)

    Teixeira, M.I.; Caldas, L.V.E

    2006-07-01

    Sand samples proceeding from Descalvado, Sao Paulo, were studied with regard to their dosimetric properties using the thermoluminescence technique (TL) for high doses. These sand samples present steady physical and chemical characteristics to the end items, and they are used in the glass industry and for casting. The TL curves of the samples were obtained after an irradiation at the Gamma-Cell system ({sup 60} Co), of IPEN. The glow curves present two peaks at 80 C and 220 C approximately. Calibration curves were obtained for doses between 50 Gy and 5 kGy. The results indicate that the sand samples can be used for high-doses dosimetry in several areas of applications of ionizing radiation. (Author)

  6. Mine Drainage and Oil Sand Water.

    Science.gov (United States)

    Wei, Xinchao; Wolfe, F Andrew; Li, Yanjun

    2015-10-01

    Mine drainage from the mining of mineral resources (coal, metals, oil sand, or industrial minerals) remains as a persistent environmental problem. This review summarizes the scientific literature published in 2014 on the technical issues related to mine drainage or mine water in active and abandoned coal/hard rock mining sites or waste spoil piles. Also included in this review is the water from oil sand operations. This review is divided into the four sections: 1) mine drainage characterization, 2) prediction and environmental impact, 3) treatment technologies, 4) oil sand water. Many papers presented in this review address more than one aspect and different sections should not be regarded as being mutuallyexclusive or all-inclusive.

  7. An integrated oil sands environment monitoring plan

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-07-15

    This oil sands monitoring plan was published by Environment Canada, which coordinated the work of several independent scientists in a process intended to deliver a world class environmental monitoring program. The plan was created in keeping with the core principles laid out by the federal oil sands advisory panel. These are that the plan should be comprehensive, scientifically rigorous, adaptive and robust, collaborative, transparent and accessible. The proposed oil Sands monitoring program framework conforms to these principles. The approach used was ecosystem-based and took into account several essential components of the system such as hydrology, water quality and quantity, and climatology and it also incorporated the relationships between these components. The best available science-based approach was used. The implementation of the plan is expected to result in standardized reporting, including peer-reviewed and plain language publications.

  8. Sand transport, erosion and granular electrification

    DEFF Research Database (Denmark)

    Merrison, J.P.

    2012-01-01

    The transport of granular materials by wind has a major impact on our environment through sand/soil erosion and the generation and transport of atmospheric dust aerosols. Terrestrially the transport of dust involves billions of tons of material every year, influencing the global climate...... can affect grain transport through the generation of intense electric fields and processes of electrostatic assembly. Importantly the transport of sand is characterized by saltation, which is known to be an active process for erosion and therefore a source for dust and sand formation. Using novel...... erosion simulation techniques the link between grain transport rates and erosion rates has been quantified. Furthermore this can be linked to production rates for dust and has been associated with chemical and mineral alteration through a process of mechanical activation of fractured surfaces. This work...

  9. Sand Dunes Fixation in Baiji District, Iraq

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This study was carried out at Sand Dunes Stabilization Researches Station in Baiji district (230 ln north of Baghdad, Iraq) to evaluate the effects of local soil conditioners manufactured from oil derivatives and plant residuals on sand dunes fixation as the first step for sand dunes stabilization. The results indicate that the fuel oil has the first place in improving wind erosion parameters in the study area, such as increasing mean weight diameter, dry aggregates percentage, the needed time for complete disaggregation by dry sieving, and decreasing the disaggregation rates. Bitumen emulsion occupies the second place, while the plant residuals occupies the third place and has slight effects on the studied parameters. Effects of conditioners on natural vegetation cover are negative in oil derivatives treatments,while positive in plants residuals treatments.

  10. Effect of sand production on casing integrity

    Energy Technology Data Exchange (ETDEWEB)

    Li, X.Q.; Zhu, T.G.; Fang, L.T. [Dongsheng Petroleum Development Stock Co. Ltd., Shengli Oilfield (China); Yuan, Y. [BitCan Geosciences and Engineering Inc., Calgary, AB (Canada)

    2006-07-01

    Well casings are exposed to potentially corrosive formation fluids and subject to in situ stresses, fluid pressure, and reservoir compaction and expansion. Casing integrity can be compromised by human errors such as poor cement placement and inappropriate perforations. This paper described the outcome of an engineering study examining the effects of unintended excessive sand production on casing integrity. Supports to casings can be impacted when excessive amounts of sand are produced from the near-wellbore region. Compromised casing supports can buckle under axial loading from reservoir compaction. A case study of a well in the NiuZhang oilfield that experienced significant casing deformation 11 years after its completion was presented. Workover tools and production tubings could not pass through the damaged interval due to dramatic multiple doglegs. A mathematical analysis of casing buckling and activation of weak planes in the overburden suggested that a combination of excessive sand production and reservoir compaction during the well washing was responsible for the casing damage. The rapid 35 MPa pressure drop during the well washing disturbed rock materials around the perforation interval. Injected waste water reduced the rock strength due to swelling of the clay fines upon exposure to the water, causing significant amounts of rock solids to be produced over time. The excessive sand production formed a large void behind the casing and depleted its lateral support. It was concluded that proper management of sand production is necessary. However, control of sand production increases operating costs and can compromise oil production rates. Preliminary field measures such as the use of inclined wells, and gentle pressure drop during well washing were recommended. 16 refs., 1 tab., 9 figs.

  11. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples. PMID:17084503

  12. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  13. Impact Behavior of A356 Foundry Alloys in the Presence of Trace Elements Ni and V

    Science.gov (United States)

    Casari, Daniele; Ludwig, Thomas H.; Merlin, Mattia; Arnberg, Lars; Garagnani, Gian Luca

    2015-02-01

    In the present work, the impact behavior of unmodified A356 alloys with the addition of Ni or V in as-cast and T6 heat-treated conditions was assessed. Charpy V-notched specimens obtained from sand and permanent mold casting showed low total absorbed energy average values ( W t < 2 J). SEM analysis of fracture profiles and surfaces indicated a Si-driven crack propagation with a predominant transgranular fracture mode. Occasionally, intergranular contributions to fracture were detected in the permanent mold cast alloys due to the locally finer microstructure. Concurrent mechanisms related to the chemical composition, solidification conditions and heat treatment were found to control the impact properties of the alloys. While the trace element Ni exerted only minor effects on the impact toughness of the A356 alloy, V had a strong influence: (i) V-containing sand cast alloys absorbed slightly higher impact energies compared to the corresponding A356 base alloys; (ii) in the permanent mold cast alloys, V in solid solution led to a considerable loss of ductility, which in turn decreased the total absorbed energy.

  14. Undrained Cyclic Behaviour of Dense Frederikshavn Sand

    DEFF Research Database (Denmark)

    Nielsen, Søren Kjær; Ibsen, Lars Bo; Sørensen, Kris Wessel;

    2013-01-01

    A modified contour diagram is created for the Frederikshavn Sand in the undrained case for a relative density of ID = 80 %. It can be used to estimate the number of cycles to failure for a given combination of pore pressure, average and cyclic load ratio. The diagram is based on a series of undra......A modified contour diagram is created for the Frederikshavn Sand in the undrained case for a relative density of ID = 80 %. It can be used to estimate the number of cycles to failure for a given combination of pore pressure, average and cyclic load ratio. The diagram is based on a series...

  15. Log-inject-log in sand consolidation

    International Nuclear Information System (INIS)

    A method is described for gathering information for the determination of the adequacy of placement of sand consolidating plastic for sand control in oil and gas wells. The method uses a high neutron cross-section tracer which becomes part of the plastic and uses pulsed neutron logging before and after injection of the plastic. Preferably, the method uses lithium, boron, indium, and/or cadmium tracers. Boron oxide is especially useful and can be dissolved in alcohol and mixed with the plastic ingredients

  16. Oil sand synfuel production using nuclear energy

    International Nuclear Information System (INIS)

    The importance of oil sand as a primary energy carrier is illustrated. The oil sand mining project 'synfuel' in Fort McMurray, Alberta, Canada, is described. On the basis of a layout of an In-situ-process different possibilities of introducing nuclear energy to the process are described. This leads to an increase of the product yield, leading finally to a doubling of the energy output compared to the reference layout. The introduction of nuclear energy contributes to the reduction of emissions, in particular to the emission of carbon dioxide in the conversion process. (orig.)

  17. Optimization as investment decision support in a Swedish medium-sized iron foundry - A move beyond traditional energy auditing

    Energy Technology Data Exchange (ETDEWEB)

    Thollander, Patrik; Mardan, Nawzad; Karlsson, Magnus [Department of Management and Engineering, Division of Energy Systems, Linkoeping University, SE 581 83 Linkoeping (Sweden)

    2009-04-15

    Due to increased globalisation, industries are facing greater competition that is pressing companies into decreasing their expenses in order to increase their profits. As regards Swedish industry, it has been faced with substantial increases in energy prices in recent years. Barriers to energy efficiency such as imperfect information inhibit investments in energy efficiency measures, energy audits being one means of reducing barriers and overcoming imperfect information. However, an evaluation of such energy audits in Sweden reveals that it is chiefly low-cost measures that are undertaken as a result of an audit. Moreover, these audits often tend to focus on support processes such as ventilation, lighting, air compressors etc., while measures impacting production processes are often not as extensively covered, which underlines the need for further support in addition to energy audits. Decision support is practised in a variety of different disciplines such as optimization and simulation and the aim of this paper is to explore whether investment decision support practices may be used successfully towards small and medium-sized manufacturers in Sweden when complex production-related investment decisions are taken. The optimization results from the different cases, involving a foundry's investment in a new melting unit, indicate that with no electricity price fluctuations over the day, the investment seems sound as it lowers the overall energy costs. However, with fluctuating electricity prices, there are no large differences in energy costs between the option of retaining the existing five melting furnaces at the foundry and investing in a twin furnace and removing the holding furnaces - which was the initial investment plan for the foundry in the study. It would not have been possible to achieve this outcome without the use of investment decision support such as MIND. One of the main conclusions in this paper is that investment decision support, when strategic

  18. Real-Time Simulation of Aeolian Sand Movement and Sand Ripple Evolution: A Method Based on the Physics of Blown Sand

    Institute of Scientific and Technical Information of China (English)

    Ning Wang; Bao-Gang Hu

    2012-01-01

    Simulation and visualization of aeolian sand movement and sand ripple evolution are a challenging subject.In this paper,we propose a physically based modeling and simulating method that can be used to synthesize sandy terrain in various patterns.Our method is based on the mechanical behavior of individual sand grains,which are widely studied in the physics of blown sand.We accounted significant mechanisms of sand transportation into the sand model,such as saltation,successive saltation and collapsing,while simplified the vegetation model and wind field model to make the simulation feasible and affordable.We implemented the proposed method on the programming graphics processing unit (GPU) to get real-time simulation and rendering.Finally,we proved that our method can reflect many characteristics of sand ripple evolution through several demonstrations.We also gave several synthesized desert scenes made from the simulated height field to display its significance on application.

  19. Calculation of the store house worker dose in a lost wax foundry using MCNP-4C.

    Science.gov (United States)

    Alegría, Natalia; Legarda, Fernando; Herranz, Margarita; Idoeta, Raquel

    2005-01-01

    Lost wax casting is an industrial process which permits the transmutation into metal of models made in wax. The wax model is covered with a silicaceous shell of the required thickness and once this shell is built the set is heated and wax melted. Liquid metal is then cast into the shell replacing the wax. When the metal is cool, the shell is broken away in order to recover the metallic piece. In this process zircon sands are used for the preparation of the silicaceous shell. These sands have varying concentrations of natural radionuclides: 238U, 232Th and 235U together with their progenics. The zircon sand is distributed in bags of 50 kg, and 30 bags are on a pallet, weighing 1,500 kg. The pallets with the bags have dimensions 80 cm x 120 cm x 80 cm, and constitute the radiation source in this case. The only pathway of exposure to workers in the store house is external radiation. In this case there is no dust because the bags are closed and covered by plastic, the store house has a good ventilation rate and so radon accumulation is not possible. The workers do not touch with their hands the bags and consequently skin contamination will not take place. In this study all situations of external irradiation to the workers have been considered; transportation of the pallets from vehicle to store house, lifting the pallets to the shelf, resting of the stock on the shelf, getting down the pallets, and carrying the pallets to production area. Using MCNP-4C exposure situations have been simulated, considering that the source has a homogeneous composition, the minimum stock in the store house is constituted by 7 pallets, and the several distances between pallets and workers when they are at work. The photons flux obtained by MCNP-4C is multiplied by the conversion factor of Flux to Kerma for air by conversion factor to Effective Dose by Kerma unit, and by the number of emitted photons. Those conversion factors are obtained of ICRP 74 table 1 and table 17 respectively. This

  20. LEARNING ABOUT THE OCEANS FROM SAND

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    As a young geophysicist in the 1980s, Rob Holman attended a conference in San Francisco that included a field trip to a beach. Dr Holman, who grew up inland, stared at the ocean, assessing the strengths of the waves. But when he looked around, everyone else was studying the sand.

  1. Two Tales of Martian Sands and Dust

    Science.gov (United States)

    Lapotre, M. G. A.; Ehlmann, B. L.; Arvidson, R. E.; Minson, S. E.; Ayoub, F.; Bridges, N.

    2014-07-01

    We invert for mineral abundances and grain sizes of dunes at Endeavour and Gale craters from CRISM data and Hapke's theory. Our results are consistent with ground truth from the rovers. We detect dust on dunes at Gale, and relate it to sand activity.

  2. Drawing a Line in the Sand

    Institute of Scientific and Technical Information of China (English)

    Ni Yanshuo

    2011-01-01

    @@ CONVERTING vast tracks of desert into arable land is no easy task, even using the most advanced technology.Yet a woman who hails from north Cbina's Inner Mongolia Autonomous Region met this challenge head on.Using the helping hands of other determined women, she has made remarkable progress in pushing back the sands of time.

  3. Permeability Tests on Silkeborg Sand No. 0000

    DEFF Research Database (Denmark)

    Lund, Willy; Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends...

  4. Permeability Tests on Eastern Scheldt Sand

    DEFF Research Database (Denmark)

    Jakobsen, Kim Parsberg

    The flow through porous media plays an important role in various engineering disciplines, as for example in ground water hydrology and soil mechanics. In the present study the permeability is determined for a fine, saturated sand. As the flow through a porous media strongly depends...

  5. EXPRESSING SUPPLY LIMITATION IN SAND SALTATION

    Science.gov (United States)

    Saltation-driven sandblasting is the most effective producer of windblown dust. Modeling of wind-blown dust emissions requires an efficient parameterization of sand flux in the saltating mode. According to the theory of P. R. Owen the horizontal mass flux of saltating uniform p...

  6. Building Whales in Sand and Mind.

    Science.gov (United States)

    Warner, Carolyn

    1980-01-01

    Describes two-week summer workshops on evolution, adaptation, and behavior of whales, conducted for children by Cold Spring Harbor Whaling Museum (New York), and culminating in creation of life-size sand sculptures of whales. Provides selected list of periodicals, teaching materials, identification guides, records, and societies devoted to whales…

  7. Modernisation of tree-phase electric arc furnace in steel foundries; Modernisierung von Drehstrom-Lichtbogenoefen in Stahlgiessereien

    Energy Technology Data Exchange (ETDEWEB)

    Kuhlow, Peter [Ingenieurbuero fuer Elektrowaerme, Parchim (Germany); Weber, Wolfgang [ELIMO GmbH, Riesa (Germany); Sachse, Gunther [ATS Sachse GmbH, Leipzig (Germany)

    2012-12-15

    With reference to an 8-t-EAF commissioned in 1984, the purpose of this article is the description of the comprehensive process of maintenance and modernization of a furnace system. This includes the electro-technical equipment, the hydraulics and the mechanical part of the furnace. Great importance is given to a user-friendly design, to the consideration of safety-requirements and to improvements of the measuring and control technology. Charge accompanying measurements were conducted before and after the maintenance process. The operating- and maintenance personnel was instructed properly. Comparative considerations of the characteristics results before and after the maintenance imply the enhancement and effectiveness of the measures that might be of interest for other foundries. (orig.)

  8. Metallographic study of articles of the Kamensk iron foundry and iron works produced in the 18th-20th centuries

    Science.gov (United States)

    Schastlivtsev, V. M.; Gizhevski, B. A.; Khlebnikova, Yu. V.; Naumov, S. V.; Egorova, L. Yu.

    2016-02-01

    Results have been presented for studies of the microstructure and chemical composition of a number of articles made of iron and cast iron at the Kamensk plant, which cover the period from the start of the production of iron on the territory of the city of Kamensk-Ural'skii at the turn of the 17th-18th centuries to the beginning of the 20th century. Differences in the composition of the Kamensk cast iron and modern grades of foundry cast iron have been established. Possible sources of technological difficulties and production waste at the Kamensk plant have been revealed. The potential of metallographic studies for the attribution of historical articles made of ferrous metals are shown.

  9. Energy intensity and economic performance in small scale bricks and foundry clusters in India: does energy intensity matter?

    International Nuclear Information System (INIS)

    This paper probes energy intensity and economic performance in small enterprises with reference to two energy-intensive small-scale industry (SSI) clusters in the state of Karnataka in India. Based on analysis of primary data collected from 38 bricks enterprises and 31 foundries, the paper brought out that there is a positive relationship not only between energy intensity and share of energy cost in total variable cost but also between energy intensity and value of output. But there is a negative relationship between energy intensity and factor productivities. Energy made a statistically significant contribution to economic performance in terms of returns to scale. Those small enterprises, which were less energy intensive, achieved higher returns to scale than those, which were more energy intensive. Therefore, it is imperative for Indian Policy Makers to include 'energy efficiency improvement' programmes as part of the strategy for enhancing SSI competitiveness

  10. Gating Technology for Vertically Parted Green Sand Moulds

    DEFF Research Database (Denmark)

    Larsen, Per

    Gating technology for vertically parted green sand moulds. Literature study of different ways of designing gating systems.......Gating technology for vertically parted green sand moulds. Literature study of different ways of designing gating systems....

  11. Monolithic silicon photonics in a sub-100nm SOI CMOS microprocessor foundry: progress from devices to systems

    Science.gov (United States)

    Popović, Miloš A.; Wade, Mark T.; Orcutt, Jason S.; Shainline, Jeffrey M.; Sun, Chen; Georgas, Michael; Moss, Benjamin; Kumar, Rajesh; Alloatti, Luca; Pavanello, Fabio; Chen, Yu-Hsin; Nammari, Kareem; Notaros, Jelena; Atabaki, Amir; Leu, Jonathan; Stojanović, Vladimir; Ram, Rajeev J.

    2015-02-01

    We review recent progress of an effort led by the Stojanović (UC Berkeley), Ram (MIT) and Popović (CU Boulder) research groups to enable the design of photonic devices, and complete on-chip electro-optic systems and interfaces, directly in standard microelectronics CMOS processes in a microprocessor foundry, with no in-foundry process modifications. This approach allows tight and large-scale monolithic integration of silicon photonics with state-of-the-art (sub-100nm-node) microelectronics, here a 45nm SOI CMOS process. It enables natural scale-up to manufacturing, and rapid advances in device design due to process repeatability. The initial driver application was addressing the processor-to-memory communication energy bottleneck. Device results include 5Gbps modulators based on an interleaved junction that take advantage of the high resolution of the sub-100nm CMOS process. We demonstrate operation at 5fJ/bit with 1.5dB insertion loss and 8dB extinction ratio. We also demonstrate the first infrared detectors in a zero-change CMOS process, using absorption in transistor source/drain SiGe stressors. Subsystems described include the first monolithically integrated electronic-photonic transmitter on chip (modulator+driver) with 20-70fJ/bit wall plug energy/bit (2-3.5Gbps), to our knowledge the lowest transmitter energy demonstrated to date. We also demonstrate native-process infrared receivers at 220fJ/bit (5Gbps). These are encouraging signs for the prospects of monolithic electronics-photonics integration. Beyond processor-to-memory interconnects, our approach to photonics as a "More-than- Moore" technology inside advanced CMOS promises to enable VLSI electronic-photonic chip platforms tailored to a vast array of emerging applications, from optical and acoustic sensing, high-speed signal processing, RF and optical metrology and clocks, through to analog computation and quantum technology.

  12. Expandable sand screens: from novel concept to proven sand control technique

    Energy Technology Data Exchange (ETDEWEB)

    Metcalfe, Paul; Jones, Colin; Ballard, Tracey; Beare, Steve; Hillis, Dave [Weatherford International Inc., Houston, TX (United States)

    2004-07-01

    Expandable Sand Screens (ESS) have proved a viable alternative to gravel packing for sand control. With over 300 installations worldwide, analysis of their use has confirmed that ESS offers excellent production performance and sand control reliability in Open hole. This paper presents details of a global survey on ESS performance that gives accurate information on production performance, sand exclusion reliability and cost effectiveness in Open hole and cased hole application scenarios. This paper also discusses the role and effect of compliant expansion in observed productivity performance and skin values. The rock mechanical, reservoir characterization and metallurgical requirements of ESS systems are also investigated. Finally, the latest advances of the technology for use within the reservoir are explained. This paper demonstrates how the combination of ESS and Expandable Zonal Isolation devices can offer cased hole functionality (in terms of zonal isolation) in combination with Open hole levels of production performance (from the ESS). (author)

  13. New Method for Estimation of Aeolian Sand Transport Rate Using Ceramic Sand Flux Sensor (UD-101

    Directory of Open Access Journals (Sweden)

    Keiko Udo

    2009-11-01

    Full Text Available In this study, a new method for the estimation of aeolian sand transport rate was developed; the method employs a ceramic sand flux sensor (UD-101. UD-101 detects wind-blown sand impacting on its surface. The method was devised by considering the results of wind tunnel experiments that were performed using a vertical sediment trap and the UD-101. Field measurements to evaluate the estimation accuracy during the prevalence of unsteady winds were performed on a flat backshore. The results showed that aeolian sand transport rates estimated using the developed method were of the same order as those estimated using the existing method for high transport rates, i.e., for transport rates greater than 0.01 kg m–1 s–1.

  14. Increased maximum sand free rate by use of chemical sand consolidation

    Energy Technology Data Exchange (ETDEWEB)

    Haavind, Frode

    2006-04-15

    In this work, a chemical sand consolidation method is developed in order to increase the Maximum Sand Free Rate (MSFR). The method can be applied as a sand control tool in addition to or instead of more traditional sand control equipment at completion of a well or at a later stage. Several sand consolidation chemicals were evaluated for their ability to consolidate sand in an experimental study. The evaluation was done by measuring sand production and permeability before and after treatment for each experiment. Three different groups of chemicals were tested: 1) Six chemicals that are based on organosilane chemistry, 2) one chemical that is a polymer and 3) one enzyme derived method based on precipitation of CaCO{sub 3} (s). The best overall chemical was an organosilane. This specific organosilane was chosen for further work. Design of experiments was used in order to investigate the influence of concentration of the chemical, the temperature during shut-in and the shut-in time on sand production and permeability impairment. The results showed that increasing concentration and shut-in temperature decreased sand production and increased pressure drop during sand production, whereas shut-in time had only a minor effect. It was not possible to obtain a good model for permeability reduction. During the summer of 2004, a Norwegian Sea field showed interest in the chemical sand consolidation method. The chemical previously evaluated using design of experiments was chosen. The chemical was tested on sand from the field. In addition, the chemical was tested on several reservoir cores. Theoretical calculations on fluid velocities and hydrodynamic forces in the perforations were performed. Finally, the chemical was pumped in three wells during September 2004. Originally, the plan was to treat only one well, but due to the success of this treatment, two additional wells were treated with the organosilane. The first well had an inclination of 80 degrees from the vertical, had

  15. Imaging of Acoustic Waves in Sand

    Energy Technology Data Exchange (ETDEWEB)

    Deason, Vance Albert; Telschow, Kenneth Louis; Watson, Scott Marshall

    2003-08-01

    There is considerable interest in detecting objects such as landmines shallowly buried in loose earth or sand. Various techniques involving microwave, acoustic, thermal and magnetic sensors have been used to detect such objects. Acoustic and microwave sensors have shown promise, especially if used together. In most cases, the sensor package is scanned over an area to eventually build up an image or map of anomalies. We are proposing an alternate, acoustic method that directly provides an image of acoustic waves in sand or soil, and their interaction with buried objects. The INEEL Laser Ultrasonic Camera utilizes dynamic holography within photorefractive recording materials. This permits one to image and demodulate acoustic waves on surfaces in real time, without scanning. A video image is produced where intensity is directly and linearly proportional to surface motion. Both specular and diffusely reflecting surfaces can be accomodated and surface motion as small as 0.1 nm can be quantitatively detected. This system was used to directly image acoustic surface waves in sand as well as in solid objects. Waves as frequencies of 16 kHz were generated using modified acoustic speakers. These waves were directed through sand toward partially buried objects. The sand container was not on a vibration isolation table, but sat on the lab floor. Interaction of wavefronts with buried objects showed reflection, diffraction and interference effects that could provide clues to location and characteristics of buried objects. Although results are preliminary, success in this effort suggests that this method could be applied to detection of buried landmines or other near-surface items such as pipes and tanks.

  16. Geochemical evidence for a Cretaceous oil sand (Bima oil sand) in the Chad Basin, Nigeria

    Science.gov (United States)

    Bata, Timothy; Parnell, John; Samaila, Nuhu K.; Abubakar, M. B.; Maigari, A. S.

    2015-11-01

    Paleogeographic studies have shown that Earth was covered with more water during the Cretaceous than it is today, as the global sea level was significantly higher. The Cretaceous witnessed one of the greatest marine transgressions in Earth's history, represented by widespread deposition of sands directly on underlying basement. These sand bodies hold much of the world's heavy oil. Here, we present for the first time, geochemical evidence of a Cretaceous oil sand (Bima oil sand) in the Chad Basin, Nigeria. Bima oil sand is similar to other Cretaceous oil sands, predominantly occurring at shallow depths on basin flanks and generally lacking a seal cover, making the oil susceptible to biodegradation. The bulk properties and distribution of molecular features in oils from the Bima oil sand suggest that they are biodegraded. Sterane maturity parameters and the trisnorhopane thermal indicator for the oils suggest thermal maturities consistent with oils generated as conventional light oils, which later degraded into heavy oils. These oils also show no evidence of 25-norhopane, strongly suggesting that biodegradation occurred at shallow depths, consistent with the shallow depth of occurrence of the Bima Formation at the study locality. Low diasterane/sterane ratios and C29H/C30H ratios greater than 1 suggest a carbonate source rock for the studied oil. The Sterane distribution further suggests that the oils were sourced from marine carbonate rocks. The C32 homohopane isomerization ratios for the Bima oil sand are 0.59-0.60, implying that the source rock has surpassed the main oil generation phase, consistent with burial depths of the Fika and Gongila Formations, which are both possible petroleum source rocks in the basin.

  17. SPECIFIC RESISTANCE AND SPECIFIC INTENSITY OF BELT SANDING OF WOOD

    Directory of Open Access Journals (Sweden)

    Boleslaw Porankiewicz

    2010-06-01

    Full Text Available This paper examines and discusses the specific belt sanding resistance K (N·cm-2 and specific belt sanding intensity SI (g·cm-2·min-1, for wood of Pinus sylvestris L., Picea abies L., Quercus robra L., Acer pseudoplatanus L., Alnus glutinosa Gaertn., and Populus Nigra L., by different sanding pressure pS, different sanding grit NG number, and different wood grain angles Phi(v.

  18. Numerical Modeling of Flow in a Horizontal Sand Filter

    OpenAIRE

    Ruth Mossad; Hal Aral

    2010-01-01

    Problem statement: Horizontal sand filters may offer some advantage over vertical sand filters as they could be used for in-line treatment of wastewaters. Horizontal pipelines of tens and if not hundreds of meters length, filled with ordinary sand or permeable reactive media such as activated carbon or natural zeolite or iron filings, may be used to remove impurities from mine drainage waters, sewer and storm waters. Approach: However, in reality, in industrial-scale applications, the sand fi...

  19. Supercritical-Fluid Extraction of Oil From Tar Sands

    Science.gov (United States)

    Compton, L. E.

    1982-01-01

    New supercritical solvent mixtures have been laboratory-tested for extraction of oil from tar sands. Mixture is circulated through sand at high pressure and at a temperature above critical point, dissolving organic matter into the compressed gas. Extract is recovered from sand residues. Low-temperature super-critical solvents reduce energy consumption and waste-disposal problems.

  20. Design and management of conventional fluidized-sand biofilters

    Science.gov (United States)

    Fluidized sand biofilters (FSBs) are relatively compact, efficient, and cost-competitive biofilters, especially in recirculating systems that require maintaining consistently low levels of ammonia and nitrite. Filter sand is low cost (often $70-200/m3 of sand delivered) and has a high specific surf...

  1. Status of sand as a thermoluminescence (TL) gamma dosimeter

    International Nuclear Information System (INIS)

    Investigations have revealed that sand has desired characteristics for its use as an accident gamma dosimeter. The present paper describes the status of typical Rajasthan sand, its energy response, thermal annealing characteristics and effect of ultraviolet radiations on TL signals induced by gamma irradiated sand samples. (authors). 14 refs., 3 figs

  2. Dredging Processes I: The Cutting of Sand, Clay & Rock - Theory

    NARCIS (Netherlands)

    Miedema, S.A.

    2013-01-01

    This book gives an overview of cutting theories. It starts with a generic model, which is valid for all types of soil (sand, clay and rock) after which the specifics of dry sand, water saturated sand, clay, rock and hyperbaric rock are covered. For each soil type small blade angles and large blade a

  3. 76 FR 78168 - Importation of Chinese Sand Pears From China

    Science.gov (United States)

    2011-12-16

    ... of Chinese Sand Pears From China AGENCY: Animal and Plant Health Inspection Service, USDA. ACTION... would set forth shipping requirements for sand pears from China. It would require sealed containers of... importation of Chinese sand pears (Pyrus pyrifolia) from China into the United States. As a condition of...

  4. Numerical simulation of wind sand movement in straw checkerboard barriers.

    Science.gov (United States)

    Huang, Ning; Xia, Xianpan; Tong, Ding

    2013-09-01

    Straw checkerboard barrier (SCB) is the most representative antidesertification measure and plays a significant role in antidesertification projects. Large-eddy simulation and discrete-particle tracing were used to numerically simulate the wind sand movement inside the straw checkerboard barrier (SCB), study the movement characteristics of sand particles, find the transverse velocities of sand particles and flow field, and obtain the contour of the transverse velocity of coupled wind field within the SCB. The results showed that 1) compared with that at the inlet of the SCB, the sand transport rate inside the SCB greatly decreases and the speed of sand grain movement also evidently drops, indicating that the SCB has very good sand movement preventing and fixing function; 2) within the SCB there exists a series of unevenly distributed eddies of wind sand flow, their strength decreases gradually with increasing the transverse distance; 3) affected by eddies or reflux, sand particles carried by the wind sand flow have to drop forward and backward the two interior walls inside the SCB, respectively, forming a v-shaped sand trough; 4) the sand transport rate gradually decreases with increasing number of SCBs, which reveals that the capacity of the wind field to transport sand particles decreases. This research is of significance in sandstorm and land desertification control. PMID:24026396

  5. Pengaruh Ketebalan Media dan Rate filtrasi pada Sand Filter dalam Menurunkan Kekeruhan dan Total Coliform

    OpenAIRE

    Deni Maryani; Ali Masduqi; Atiek Moesriati

    2014-01-01

    Pada penelitian ini dilakukan proses filtrasi dengan menggunakan sand filter sebagai salah satu metode dalam pengolahan air bersih. Pada sand filter proses penyaringan terjadi pada media filter yang sangat halus, seperti media filter pada unit slow sand filter. Kecepatan penyaringan yang diinginkan pada sand filter ini adalah kecepatan seperti pada unit rapid sand filter. Sehingga sand filter ini adalah penggabungan antara kelebihan yang dimiliki slow sand filter dan rapid sand filter. Varias...

  6. The physics of wind-blown sand and dust.

    Science.gov (United States)

    Kok, Jasper F; Parteli, Eric J R; Michaels, Timothy I; Karam, Diana Bou

    2012-10-01

    The transport of sand and dust by wind is a potent erosional force, creates sand dunes and ripples, and loads the atmosphere with suspended dust aerosols. This paper presents an extensive review of the physics of wind-blown sand and dust on Earth and Mars. Specifically, we review the physics of aeolian saltation, the formation and development of sand dunes and ripples, the physics of dust aerosol emission, the weather phenomena that trigger dust storms, and the lifting of dust by dust devils and other small-scale vortices. We also discuss the physics of wind-blown sand and dune formation on Venus and Titan.

  7. The physics of wind-blown sand and dust

    CERN Document Server

    Kok, Jasper F; Michaels, Timothy I; Karam, Diana Bou

    2012-01-01

    The transport of dust and sand by wind is a potent erosional force, creates sand dunes and ripples, and loads the atmosphere with suspended dust aerosols. This article presents an extensive review of the physics of wind-blown sand and dust on Earth and Mars. Specifically, we review the physics of aeolian saltation, the formation and development of sand dunes and ripples, the physics of dust aerosol emission, the weather phenomena that trigger dust storms, and the lifting of dust by dust devils and other small-scale vortices. We also discuss the physics of wind-blown sand and dune formation on Venus and Titan.

  8. Log-inject-log sand consolidation

    International Nuclear Information System (INIS)

    This invention concerns a method of detecting an effective placement of a sand consolidating plastic in a producing formation penetrated by a well. Two logs sensitive to the presence of a tracer in the plastic are run, one before and the other after treating the formaton. Wherever a comparison of the logs shows a zone which was to be consolidated having an insufficient increase in neutron capture indicating insufficient plastic, remedial action such as isolating the zone having insufficient plastic and squeezing additional plastic is performed before resuming production, which avoids the well sanding up and results in great savings. Preferably the method uses lithium, boron, indium and/or cadmium tracers incorporated into the plastic, especially in the form of lithium chloride, boron oxide, or cadmium chloride. (author)

  9. Mineralogy of Eolian Sands at Gale Crater

    Science.gov (United States)

    Achilles, C. N.; Vaniman, D. T.; Blake, D. F.; Bristow, T. F.; Rampe, E. B.; Ming, D. W.; Chipera, S. J.; Morris, R. V.; Morrison, S. M.; Downs, R. T.; Fendrich, K. V.; Ehlmann, B. L.; Yen, A. S.; Sarrazin, P. C.; Treiman, A. H.; Craig, P. I.; Lapotre, M. G. A.; Edgett, K. S.; Gellert, R.; Crisp, J. A.; Morookian, J. M.; Grotzinger, J. P.; Des Marais, D. J.; Farmer, J. D.

    2016-01-01

    The Mars Science Laboratory rover Curiosity has been exploring outcrop and regolith in Gale crater since August 6, 2012. During this exploration, the mission has collected 10 samples for mineralogical analysis by X-ray diffraction (XRD), using the CheMin instrument. The CheMin (Chemistry and Mineralogy) instrument on the Mars Science Laboratory rover Curiosity uses a CCD detector and a Co-anode tube source to acquire both mineralogy (from the pat-tern of Co diffraction) and chemical information (from energies of fluoresced X-rays). A detailed description of CheMin is provided in [1]. As part of the rover checkout after landing, the first sample selected for analysis was an eolian sand deposit (the Rocknest "sand shadow"). This sample was selected in part to characterize unconsolidated eolian regolith, but primarily to prove performance of the scoop collection system on the rover. The focus of the mission after Rocknest was on the consolidated sediments of Gale crater, so all of the nine subsequent samples were collected by drilling into bedrock com-posed of lithified sedimentary materials, including mudstone and sandstone. No scoop samples have been collected since Rocknest, but at the time this abstract was written the mission stands poised to use the scoop again, to collect active dune sands from the Bagnold dune field. Several abstracts at this conference outline the Bagnold dune campaign and summarize preliminary results from analyses on approach to the Namib dune sampling site. In this abstract we review the mineralogy of Rocknest, contrast that with the mineralogy of local sediments, and anticipate what will be learned by XRD analysis of Bagnold dune sands.

  10. Solvent extraction of Southern US tar sands

    Energy Technology Data Exchange (ETDEWEB)

    Penney, W.R.

    1990-01-01

    The Department of Chemical Engineering at the University of Arkansas, in association with Diversified Petroleum Recovery, Inc. (DPR) of Little Rock, Arkansas, has been developing a solvent extraction process for the recovery of bitumen from tar sands for the past five years. The unique feature of the process is that the bitumen is recovered from the solvent by contacting with a co-solvent, which causes the bitumen to precipitate. The overall purpose of this project is to study both the technical and economic feasibility of applying this technology for recovery of bitumen from tar sands by (1) investigating the socioeconmic factors which affect (a) plant siting and (b) the market value of recovered bitumen; (2) operating a process demonstration unit at the rate of 1 lb/hr recovered bitumen while producing clean sand and recyclable solvents; and (3) determine the economic conditions which will make a bitumen recovery project economical. DPR has analyzed the historical trends of domestic production, consumption, discoveries and reserves of crude oil. They have started an investigation of the volatility in the price of crude oil and of gasoline prices and of the differential between gasoline and crude oil. DPR continues to analyze the geographical movement and demand for asphalt products. Utah does not appear economically attractive as a site for a bitumen from tar sands asphalt plant. Oklahoma sites are now being studied. This report also contains the quarterly progress report from a University of Nevada study to determine bitumen composition, oxygen uptake rates, and viscosities of Alabama and Utah bitumens. Both reports have been indexed separately for inclusion on the data base.

  11. Drained Triaxial Tests on Eastern Scheldt Sand

    DEFF Research Database (Denmark)

    Praastrup, U.; Jakobsen, Kim Parsberg

    In the process of understanding and developing models for geomaterials, the stress-strain behaviour is commonly studied by performing triaxial tests. In the present study static triaxial tests have been performed to gain knowledge of the stress-strain behaviour of frictional materials during mono...... monotonic loading. The tests reported herein are all drained tests, starting from different initial states of stress and following various stress paths. AIl the tests are performed on reconstituted medium dense specimens of Eastern Scheldt Sand....

  12. Kirsten Sand. Arkitekt for sin tid

    Directory of Open Access Journals (Sweden)

    Elisabeth Seip

    2015-12-01

    Full Text Available Towards the end of World War II the retreating Germans burnt down nearly all buildings and other constructions in the counties of Finnmark and the northern parts of Troms in North Norway. The population evacuated but many returned as soon as possible, only to find themselves homeless. At this very demanding point Kirsten Sand decided to travel north, and do whatever she could as an architect to help. The pre-war housing situation was generally difficult. Low building standards and lack of money forced families in the cities to live under bad conditions. Kirsten Sand studied these conditions and took part in the efforts to better the situation. This knowledge provided a good starting point for the work she undertook after the war, in particular her profound understanding of the situation of women, their working conditions and positions in the household and society. Houses designed by Sand and her helpmates are simple but adequate, taking into account these women’s point of view. Ingebjørg Hage has thrown light on the work of Kirsten Sand in Finnmark and Troms in several ways. This article aims at describing Sand’s background as an architect before she left Oslo to travel north. It describes how housing and housing policy since long had been central to architects, especially so within the group she belonged to. In pre-war Oslo she had been engaged in planning and designing hospitals. During a period as inspector for the health authorities she learned a lot about the living conditions of people in general. After establishing her own architect’s office she mostly designed family houses, and during the war she engaged in research that further deepened her knowledge in the field. Thus she was particularly well equipped for the demanding tasks she undertook in the summer of 1945.

  13. DOE to assess produced water, sand harm

    International Nuclear Information System (INIS)

    This paper reports that the Department of Energy which is launching a research program to determine if water and sand produced with oil and gas in the Gulf of Mexico pose U.S. environmental or health risks. A court has ordered the Environmental Protection Agency to issue new nation-wide discharge guidelines by next June, and DOE warned that tighter limits could reduce future offshore production by hundreds of millions of barrels

  14. Drawing a Line in the Sand

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    An Inner Mongolian woman takes on the desert and converts extensive arid regions into arable land by Ni Yanshuo CONVERTING vast tracks of desert into arable land is no easy task, even using the most advanced technology.Yet a woman who hails from north China’s Inner Mongolia Autonomous Region met this challenge head on.Using the helping hands of other determined women,she has made remarkable progress in pushing back the sands of time.

  15. Pullout capacity of batter pile in sand.

    Science.gov (United States)

    Nazir, Ashraf; Nasr, Ahmed

    2013-03-01

    Many offshore structures are subjected to overturning moments due to wind load, wave pressure, and ship impacts. Also most of retaining walls are subjected to horizontal forces and bending moments, these forces are due to earth pressure. For foundations in such structures, usually a combination of vertical and batter piles is used. Little information is available in the literature about estimating the capacity of piles under uplift. In cases where these supporting piles are not vertical, the behavior under axial pullout is not well established. In order to delineate the significant variables affecting the ultimate uplift shaft resistance of batter pile in dry sand, a testing program comprising 62 pullout tests was conducted. The tests are conducted on model steel pile installed in loose, medium, and dense sand to an embedded depth ratio, L/d, vary from 7.5 to 30 and with various batter angles of 0°, 10°, 20°, and 30°. Results indicate that the pullout capacity of a batter pile constructed in dense and/or medium density sand increases with the increase of batter angle attains maximum value and then decreases, the maximum value of Pα occurs at batter angle approximately equal to 20°, and it is about 21-31% more than the vertical pile capacity, while the pullout capacity for batter pile that constructed in loose sand decreases with the increase of pile inclination. The results also indicated that the circular pile is more resistant to pullout forces than the square and rectangular pile shape. The rough model piles tested is experienced 18-75% increase in capacity compared with the smooth model piles. The suggested relations for the pullout capacity of batter pile regarding the vertical pile capacity are well predicted.

  16. Pullout capacity of batter pile in sand

    Directory of Open Access Journals (Sweden)

    Ashraf Nazir

    2013-03-01

    Full Text Available Many offshore structures are subjected to overturning moments due to wind load, wave pressure, and ship impacts. Also most of retaining walls are subjected to horizontal forces and bending moments, these forces are due to earth pressure. For foundations in such structures, usually a combination of vertical and batter piles is used. Little information is available in the literature about estimating the capacity of piles under uplift. In cases where these supporting piles are not vertical, the behavior under axial pullout is not well established. In order to delineate the significant variables affecting the ultimate uplift shaft resistance of batter pile in dry sand, a testing program comprising 62 pullout tests was conducted. The tests are conducted on model steel pile installed in loose, medium, and dense sand to an embedded depth ratio, L/d, vary from 7.5 to 30 and with various batter angles of 0°, 10°, 20°, and 30°. Results indicate that the pullout capacity of a batter pile constructed in dense and/or medium density sand increases with the increase of batter angle attains maximum value and then decreases, the maximum value of Pα occurs at batter angle approximately equal to 20°, and it is about 21–31% more than the vertical pile capacity, while the pullout capacity for batter pile that constructed in loose sand decreases with the increase of pile inclination. The results also indicated that the circular pile is more resistant to pullout forces than the square and rectangular pile shape. The rough model piles tested is experienced 18–75% increase in capacity compared with the smooth model piles. The suggested relations for the pullout capacity of batter pile regarding the vertical pile capacity are well predicted.

  17. Sorption of Arsenite onto Mackinawite Coated Sand

    Science.gov (United States)

    Gallegos, T. J.; Hayes, K. F.; Abriola, L. M.

    2004-05-01

    Arsenic contamination of groundwater is a widespread problem affecting aquifers in the United States as well as abroad. Recent strengthening of the US EPA MCL for arsenic has prompted the need for technology capable of removing both arsenite and arsenate from solution. Arsenite, the more toxic form of arsenic, is more difficult to remove from anoxic zones in the subsurface. Studies by others have demonstrated the affinity of some types of iron sulfides for arsenite, such as troilite, pyrite, amorphous iron sulfide and mackinawite. However, these studies have not provided a comprehensive investigation of the macroscopic behavior of arsenite in the presence of crystalline mackinawite in a form that can be readily applied to real-world treatment technologies. This study examines the behavior of arsenite in the presence of mackinawite coated sand. PH edge results demonstrate that arsenite sorption onto mackinawite coated sand increases with increasing pH, reaching maximum removal at pH 10. Arsenite removal, albeit slight, occurring below pH 5 is independent of pH indicative of a different removal mechanism. Isotherm studies show that at low concentrations, removal is Langmuirian in nature. Arsenite sorption abruptly converts to linear behavior at high concentrations, possibly attributed to the saturation of the monolayer. Ionic strength effects were assessed by comparing pH edge data developed for three different concentrations of NaCl background electrolyte solution. Increases in ionic strength enhance the removal of arsenite from solution, suggesting possible inner-sphere surface complexation removal mechanisms. Information gathered in this study can be used to further develop surface complexation models to describe and predict reactivity of arsenite in the presence of mackinawite coated sands in anoxic regions. Mackinawite coated sands investigated here may provide a feasible reactive medium for implementation in above-ground sorption reactors or subsurface

  18. Guide to preparing SAND reports. Revised

    Energy Technology Data Exchange (ETDEWEB)

    Locke, T.K. [ed.

    1996-04-01

    This guide contains basic information needed to produce a SAND report. Its guidelines reflect DOE regulation and Sandia policy. The guide includes basic writing instructions in an annotated sample report; guidance for organization, format, and layout of reports produced by line organizations; and information about conference papers, journal articles, and brochures. The appendixes contain sections on Sandia`s preferred usage, equations, references, copyrights and permissions, and publishing terms.

  19. American Las Vegas Sands Corp. Visiting Beijing

    Institute of Scientific and Technical Information of China (English)

    Li Yinghong; Liu Jinliang

    2006-01-01

    @@ On August 29, Wan Jifei, Chairman of CCPIT, meets the visiting delegation led by Sheldon G. Adelson,Chairman of the Board and principal owner of Las Vegas Sands Corp. in CCPIT. Zhao Zhenge, Vice Director of International Connection Department of CCPIT, Luo Guoxiong from Beijing China Exhibition Investment Company, Xu Jingyi, Assistant Director of American and Oceanian Affairs Division of CCPIT, also attended the meeting.

  20. Experimental investigation of sanding propensity for the Andrew completion

    Energy Technology Data Exchange (ETDEWEB)

    Venkitaraman, A.; Li, H. [Schlumberger Perforating and Testing Center (United Kingdom); Leonard, A. J.; Bowden, P. R. [BP Exploration (United Kingdom)

    1998-12-31

    A series of laboratory experiments were performed on three reservoir core samples selected from two plot wells to confirm the likelihood of sand production during the completion phase of the planned Andrew horizontal wells, and to perform risk analysis of formation failure at the time of underbalance perforation, and expected producing conditions. CT scans revealed no perforation failure, and the core samples did not show any propensity to produce sand during single-phase oil flow. Transient sand production was observed when water cut was introduced, but sand production declined as the percentage of water cut was increased. There was no evidence of sand production in the core samples during depletion testing either, and the wells were subsequently completed with perforated cemented liners without sand control. No sand problems have been encountered in two years of production, with some wells in water cut and declined reservoir pressure of 200 psi. 8 refs., 3 tabs., 5 figs.