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Sample records for formed coke processes

  1. Coking processes

    Energy Technology Data Exchange (ETDEWEB)

    Rollason, A

    1913-09-01

    In the production of light hydrocarbon oils from coals, cannels, or shales which are high in oxygen, from 3 to 5% of limestone or other suitable carbonate is added to the coking-charge. The carbonate added is proportionate to the oxygen contained in the coal etc. The charge is slowly heated up to a temperature of about 500/sup 0/C., water is driven off between 85 and 105/sup 0/C., and carbon dioxide is evolved at a low temperature and retards the evolution of combustible gases until a temperature between 130 and 175/sup 0/C., is reached. Upon formation of the endothermic hydrocarbons, the temperature of the charge becomes lowered, a large volume of light oils of the benzol series is produced, and an increased yield of ammonia is obtained, leaving the carbon in graphitic form.

  2. Coking processes

    Energy Technology Data Exchange (ETDEWEB)

    Hiller, H K

    1917-11-20

    A gas suitable for use in containers or motor-vehicles, etc., and consisting mainly of methane, is obtained by distilling at a temperature not exceeding 500/sup 0/C bastard cannel coal, lignite, wood, peat, shale, etc., in an horizontal or vertical retort, through which the material is continuously fed in a thin layer or column by means of a screw conveyor or the like. Cracking or dissociation of the gaseous products is prevented by introducing into the retort part of the gas which is the result of the process and which is compressed to a pressure of at least 15 atmospheres and allowed to expand into the retort to cool and carry away the gaseous products produced. These are then passed through condensers for extracting liquid hydrocarbons, and other hydrocarbons are extracted by passage through washing-oils. The gas is then compressed by a water-cooled pump to a pressure of 15 atmospheres, whereby a spirit similar to petrol is formed, and a stable gas left which is mainly methane, part of the gas being used to carry out the process described above.

  3. Substitutes for metallurgical coke in pyrometallurgical processes

    Energy Technology Data Exchange (ETDEWEB)

    Koshkarov, V.Ya.

    1982-08-01

    A briquetting process using sulphurous petroleum coke and a bituminous binder is described. The characteristics of briquettes made of petroleum coke, blends of coal and petroleum coke, and coal and metallurgical coke are compared. The prospect of replacing 25 to 50% of the metallurgical coke used in lime kilns with non-calcined petroleum coke briquettes is described. (4 refs.)

  4. Scientific Council of the State Committee for Science and Technology on the problem 'New processes in the coking industry', Coke-Chemistry Section of the Scientific-Technical Council of the Ministry of Ferrous Metallurgy of the USSR and of the Central Administration of the Scientific-Technical Branch of Ferrous Metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Bukvareva, O.F.

    1986-12-01

    A report is presented on 3 conferences on the development of the Soviet coking industry held in February and April 1986. Papers delivered at the conferences and selected recommendations for development of equipment for coking, coking systems, optimization of coal mixtures for coking, environmental protection and research programs on coking are reviewed. The following problems were discussed: modernization of coke oven design, selecting the optimum size of coke ovens, prospects for dry coke quenching in the USSR, evaluation of operation of systems for dry coke quenching, utilization of waste heat from coke quenching for heat treatment of coal mixtures for coking, research programs on coking in the 12th five-year plan (1986-1990), partial briquetting of coal mixtures for coking and selecting optimum binders for partial briqetting, formed coke processes, economic analysis of formed coke processes, fire-resistant bricks and elements for coke oven construction, new coking technologies, pollution control in coking plants.

  5. Advanced coking process control at Rautaruukki Steel

    Energy Technology Data Exchange (ETDEWEB)

    Ritamaki, O.; Luhtaniemi, H. [Rautaruukki Engineering (Finland)

    1999-12-01

    The paper presents the latest development of the Coking Process Management System (CPMS) at Raahe Steel. The latest third generation system is based on the previous system with the addition of fuzzy logic controllers. (The previous second generation system was based simultaneous feed forward and feedback control.) The system development has resulted in balanced coke oven battery heating, decreased variation in process regulation between shifts and increase of process information for operators. The economic results are very satisfactory. 7 figs.

  6. Basic characteristics of new shape formed coke in burden distribution; Shingata seikei cokes no sonyu bunpu tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Ichida, M; Yamamoto, T; Komaki, I; Oda, H; Matsunaga, S; Matsuzaki, S; Deno, T; Konno, N [Nippon Steel Corp., Tokyo (Japan)

    1996-12-01

    Basic characteristics in burden distribution and charging pattern of new shape formed coke developed in order to improve the properties of small size and low void fraction that pillow-type formed coke h s were conducted by 1/3 scale charging model and mathematical model of blast furnace. Basic characteristics, those are, inclination angle, coke-collapse and trajectory of new shape formed coke are almost the same as those of conventional coke. In the case of wall charging of new shape formed coke, until 60% of total charged coke, new shape formed coke is able to be charged without it`s rolling to the center. It is possible to apply RABIT model to new shape formed coke charging without it`s major modification. In the case of new shape formed coke wall charging, the fluctuation in furnace is supposed to be smaller than that in the case of pillow-type formed coke wall charging. Moreover, it`s center charging is supposed to be applied to actual blast furnace. More accurate estimation of in-furnace phenomena by mathematical model considering coke reactivity, is a subject to be worked out in future. 11 refs., 9 figs., 5 tabs.

  7. Dust emission from wet, low-emission coke quenching process

    Science.gov (United States)

    Komosiński, Bogusław; Bobik, Bartłomiej; Konieczny, Tomasz; Cieślik, Ewelina

    2018-01-01

    Coke plants, which produce various types of coke (metallurgical, foundry or heating), at temperatures between 600 and 1200°C, with limited access to oxygen, are major emitters of particulates and gaseous pollutants to air, water and soils. Primarily, the process of wet quenching should be mentioned, as one of the most cumbersome. Atmospheric pollutants include particulates, tar substances, organic pollutants including B(a)P and many others. Pollutants are also formed from the decomposition of water used to quench coke (CO, phenol, HCN, H2S, NH3, cresol) and decomposition of hot coke in the first phase of quenching (CO, H2S, SO2) [1]. The development of the coke oven technology has resulted in the changes made to different types of technological installations, such as the use of baffles in quench towers, the removal of nitrogen oxides by selective NOx reduction, and the introduction of fabric filters for particulates removal. The BAT conclusions for coke plants [2] provide a methodology for the measurement of particulate emission from a wet, low-emission technology using Mohrhauer probes. The conclusions define the emission level for wet quenching process as 25 g/Mgcoke. The conducted research was aimed at verification of the presented method. For two of three quench towers (A and C) the requirements included in the BAT conclusions are not met and emissions amount to 87.34 and 61.35 g/Mgcoke respectively. The lowest particulates emission was recorded on the quench tower B and amounted to 22.5 g/Mgcoke, therefore not exceeding the requirements.

  8. Fluid coking : a competitive option for heavy feed processing

    International Nuclear Information System (INIS)

    Hammond, D.G.; Feinberg, A.S.; McCaffrey, D.S.

    1997-01-01

    Fluid coking is a proven thermal conversion process for converting heavy hydrocarbon feeds to lighter products. Fluid coking was commercialized by Exxon over 40 years ago. A total of 13 units have been built with over 330 years of cumulative operating experience. Fluid coking can process many different feeds at once and is usually insensitive to feed contaminants such as sulfur, nitrogen and metals. New developments in coke utilization and flue gas desulfurization/departiculation have prompted new economic studies. Fluid coking is competitive and is the most attractive option compared to delayed coking, particularly for very heavy feed stocks such as deasphalter bottoms. Viewgraphs describe the fluid coking process, its advantages, utilization, and commercial viability. 7 tabs., 3 figs

  9. A new method for manufacturing ICEM form coke and its coking in slanted furnaces. Part II. Obtaining ICEM form coke in slanted furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barbu, I; Coposescu, V; Kost, J; Manolescu, A; Michailidis, N; Solceriu, R; Stoicoi, A

    1978-01-01

    An engineering scheme of the process is given, together with the characteristics of the chamber furnaces with an inclined hearth and the quality of the coke obtained in the industrial assembly at a gas factory. The assembly consists of 56 chamber furnaces with a volume up to 10 cubic meters. The height of the chambers is 4000 mm on one side and 4295 mm on the other with a length of 7500 mm and a width of 360-480 mm. The heating temperature is 1200/sup 0/, and the coking time is 22-24 hours. The annual production of the batteries for metallurgical coke is 90 thousand tons, and the average strength of the coke is M40-66.0; M10-15.51.

  10. Coke

    Energy Technology Data Exchange (ETDEWEB)

    Trumble, M J

    1925-07-02

    Coke is obtained from coal, lignite, peat, or wood by heating the material in a retort and distilling off the volatiles by the passage of superheated steam or hot vapors, the hot porous residue being treated with a liquid hydrocarbon and the temperature being so maintained the latter is cracked and carbon deposited on the coke. The vapors or light oils are condensed and the incondensable gases are used as fuel.

  11. Cooperation with COMECON members in coke chemistry

    Energy Technology Data Exchange (ETDEWEB)

    Medricky. Z

    1987-05-01

    Discusses activities of the coking industry division of the standing committee for iron metallurgy of the COMECON. The following cooperation fields are analyzed: raw material basis for coking industry, coal charge preparation and methods for reducing proportion of coking coal in a coal charge (heat treatments, formed coke processes, partial briquetting, pelletizing, increasing coking temperature, packing etc.), coking technology, coke quenching, screening, chemical processing of coal gas, environmental protection in the coking industry, environmental effects of coking, pitch coke production, methods for increasing labor productivity. Research programs coordinated by member countries are reviewed. Programs in which Czechoslovakia participates are discussed.

  12. Morphological classification of coke formed from the Castilla and Jazmin crude oils

    International Nuclear Information System (INIS)

    Picon Hernandez, Hector Julio; Centeno Hurtado, Aristobulo; Pantoja Agreda, Edgar Francisco

    2008-01-01

    A morphological classification of cokes from the Castilla and Jazmin Colombian crude oils was completed. These heavy-nature crude oils, after being fractioned during the refining stages, were physicochemical characterized and submitted to the coking process. The conclusions of this work are based on the characterization of the feedstock chemical composition according to the type of aromatic carbon. UV visible spectrophotometry and the corresponding micrographs obtained by a Scan Electron Microscope (SEM), in amplification intervals from 100X to 5000X for the samples of formed cokes, were analyzed. Results of this work allowed the determination of the morphological classification intervals in function of the polyaromatic compound concentration ratio (tetraromatic/triaromatic, and diaromatic/triaromatic) of the different coked feedstock. Furthermore, high content of calcium and sulfur in the feedstock promotes morphologies of the associated - shot type

  13. Closed-cycle process of coke-cooling water in delayed coking unit

    International Nuclear Information System (INIS)

    Zhou, P.; Bai, Z.S.; Yang, Q.; Ma, J.; Wang, H.L.

    2008-01-01

    Synthesized processes are commonly used to treat coke-cooling wastewater. These include cold coke-cut water, diluting coke-cooling water, adding chemical deodorization into oily water, high-speed centrifugal separation, de-oiling and deodorization by coke adsorption, and open nature cooling. However, because of water and volatile evaporation loss, it is not suitable to process high-sulphur heavy oil using open treatments. This paper proposed a closed-cycling process in order to solve the wastewater treatment problem. The process is based on the characteristics of coke-cooling water, such as rapid parametric variation, oil-water-coke emulsification and steam-water mixing. The paper discussed the material characteristics and general idea of the study. The process of closed-cycle separation and utilization process of coke-cooling water was presented along with a process flow diagram. Several applications were presented, including a picture of hydrocyclones for pollution separation and a picture of equipments of pollution separation and components regeneration. The results showed good effect had been achieved since the coke-cooling water system was put into production in 2004. The recycling ratios for the components of the coke-cooling water were 100 per cent, and air quality in the operating area reached the requirements of the national operating site circumstance and the health standards. Calibration results of the demonstration unit were presented. It was concluded that since the devices went into operation, the function of production has been normal and stable. The operation was simple, flexible, adjustable and reliable, with significant economic efficiency and environmental benefits. 10 refs., 2 tabs., 3 figs

  14. Characterization of norm sources in petroleum coke calcining processes - 16314

    International Nuclear Information System (INIS)

    Hamilton, Ian S.; Halter, Donald A.; Fruchtnicht, Erich H.; Arno, Matthew G.; Haumann, Donald F

    2009-01-01

    Petroleum coke, or 'petcoke', is a waste by-product of the oil refining industry. The majority of petcoke consumption is in energy applications; catalyst coke is used as refinery fuel, anode coke for electricity conduction, and marketable coke for heating cement kilns. Roskill has predicted that long-term growth in petroleum coke production will be maintained, and may continue to increase slightly through 2012. Petcoke must first be calcined to drive off any undesirable petroleum by-products that would shorten the coke product life cycle. As an example, the calcining process can take place in large, rotary kilns heated to maximum temperatures as high as approximately 1400-1540 deg. C. The kilns and combustion/settling chambers, as well as some cooler units, are insulated with refractory bricks and other, interstitial materials, e.g., castable refractory materials, to improve the efficiency of the calcining process. The bricks are typically made of 70-85-percent bauxite, and are slowly worn away by the calcining process; bricks used to line the combustion chambers wear away, as well, but at a slower rate. It has been recognized that the refractory materials contain slight amounts of naturally occurring radioactive materials (NORM) from the uranium- and thorium-decay series. Similarly, low levels of NORM could be present in the petcoke feed stock given the nature of its origin. Neither the petcoke nor the refractory bricks represent appreciable sources of radiation or radioactive waste. However, some of the demolished bricks that have been removed from service because of the aforementioned wearing process have caused portal alarms to activate at municipal disposal facilities. This has lead to the current investigation into whether there is a NORM concentrating mechanism facilitated by the presence of the slightly radioactive feed stock in the presence of the slightly radioactive refractory materials, at calcining-zone temperatures. Research conducted to date has been

  15. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    Science.gov (United States)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  16. Process for the preparation of isotropic petroleum coke

    International Nuclear Information System (INIS)

    Kegler, W.H.; Huyser, M.E.

    1975-01-01

    A description is given of a process for preparing isotropic coke from oil residue charge. It includes blowing air into the residue until it reaches a softening temperature of around 49 to 116 deg C, the deferred coking of the residue having undergone blowing at a temperature of around 247 to 640 deg C, at a pressure between around 1.38x10 5 and 1.72x10 6 Pa, and the recovery of isotropic coke with a thermal expansion coefficient ratio under 1.5 approximately. The isotropic coke is used for preparing hexagonal graphite bars for nuclear reactor moderators [fr

  17. Utilization of formed coke from HBNPC in the Dunkerque blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Le Scour, C; Capelani, R

    1978-01-01

    Recalls the aspects involved in the manufacture of formed coke together with the coke characteristics. Describes the features of blast-furnaces No. 1 and No. 2 at Dunkerque. The blend used for producing the ovoids is composed of 70 to 80% non-coking coal and the ovoids are carbonized at 900 C. The first stage of the tests was carried out with 25% formed coke and the second stage with 22%. The formed coke was charged separately. The results were as follows: the coke rate was comparable and the permeability identical; there was no change in the behaviour of the furnace chamber and no problems were experienced at the hearth stage. The replacement of 30% of the conventional coke by HBNPC formed coke seemed a practical proposition.

  18. The Bricoke process for producing metallurgical coke in conventional ovens from blends containing a high percentage of non-coking coal

    Energy Technology Data Exchange (ETDEWEB)

    Vidal, R; Munnix, K; Dellieu, J

    1980-06-01

    The article discusses the following aspects:- description of the BRICOKE process; trials in pilot plant, showing the influence of the different parameters on the coke quality and delimiting the range of the suitable non-coking coals; industrial scale trials of long term with 33% of non-coking coal briquettes in the charge; influence on the coking process as well as on the blast furnace working and increase of the output of usual coke-oven by the BRICOKE process. (11 refs.)

  19. Properties and potential of formed cokes derived from two Turkish lignites by carbonization of binderless briquettes

    Energy Technology Data Exchange (ETDEWEB)

    Bayraktur, K.N.; Lawson, G.J.

    1984-09-01

    Two high-sulphur Turkish lignites were briquetted at room temperature under pressures of 113 or 212 MPa and the briquettes were carbonized to 1158-1173 K over special heating cycles. The lowerrank lignite gave a formed coke of superior mechanical strength, lower porosity and higher sulphur content than typical blast furnace cokes. The formed coke produced from the higher-rank lignite briquettes had slightly poorer mechanical strength, lower porosity and much higher ash and sulphur content than conventional cokes. The products were considered attractive for use in non-ferrous metallurgy.

  20. Properties and potential of formed cokes derived from two Turkish lignites by carbonization of binderless briquettes

    Energy Technology Data Exchange (ETDEWEB)

    Bayraktar, K.N.; Lawson, G.J.

    1984-09-01

    Two high-sulphur Turkish lignites were briquetted at room temperature under pressures of 113 or 212 MPa and the briquettes were carbonized to 1158-1173 K over special heating cycles. The lower-rank lignite gave a formed coke of superior mechanical strength, lower porosity and higher sulphur content than typical blast furnace cokes. The formed coke produced from the higher-rank lignite briquettes had slightly poorer mechanical strength, lower porosity and much higher ash yield and sulphur content than conventional cokes. The products were considered attractive for use in non-ferrous metallurgy. 38 references.

  1. The aquatic toxicity and chemical forms of coke plant effluent cyanide -- Implications for discharge limits

    International Nuclear Information System (INIS)

    Garibay, R.; Rupnow, M.; Godwin-Saad, E.; Hall, S.

    1995-01-01

    Cyanide is present in treated cokemaking process waters at concentrations as high as 8.0 mg/L. In assessing options for managing the discharge of a treated effluent, the development and implementation of discharge limits for cyanide became a critical issue. A study was initiated to evaluate possible alternatives to cyanide permit limits at the US Steel Gary Works Facility. The objectives of the study were to: (1) evaluation the forms of cyanide present in coke plant effluent; (2) determine whether these forms of cyanide are toxic to selected aquatic organisms; (3) compare the aquatic toxicity of various chemical forms of cyanide; (4) identify if the receiving water modifies cyanide bioavailability; and (5) confirm, with respect to water quality-based effluent limits, an appropriate analytical method for monitoring cyanide in a coke plant effluent. The results of aquatic toxicity tests and corresponding analytical data are presented. Toxicity tests were conducted with various pure chemical forms of cyanide as well as whole coke plant effluent (generated from a pilot-scale treatment system). Test species included the fathead minnow (Pimephales promelas), rainbow trout (Oncorhynchus mykiss), Ceriodaphnia dubia (C. dubia) and Daphnia magna (D. magna). Analytical measurements for cyanide included total, weak acid dissociable, diffusible cyanide and selected metal species of cyanide. The findings presented by the paper are relevant with respect to the application of cyanide water quality criteria for a coke plant effluent discharge, the translation of these water quality-based effluent limits to permit limits, and methods for compliance monitoring for cyanide

  2. Effect of Extracted Compositions of Liquefaction Residue on the Structure and Properties of the Formed-coke

    Directory of Open Access Journals (Sweden)

    Song Yong-hui

    2016-01-01

    Full Text Available The purpose of this paper is to study the effect of extracted compositions of the de-ash liquefaction residue (D-DCLR on pyrolysis products yields, compressive strength and composition of the formed-coke, which was prepared by co-pyrolysis of the low metamorphic pulverized coal and D-DCLR. The scanning electron microscope (SEM and the Fourier Transform Infrared (FT-IR were used to characterize the morphology and functional group of the formed-coke, respectively. The results showed that the extracted compositions of D-DCLR were heavy oil (HS, asphaltene (A, pre-asphaltene (PA and tetrahydrofuran isolusion (THFIS, whose contents were 5.10%, 40.90%, 14.4%, 39.60%, respectively. During the pyrolysis process, HS was the main source of tar, and HS, A as well as PA were conducive to improve gas yields. The THFIS helped to improve the yield of the formed-coke up to 89.5%, corresponding to the compressive strength was only 147.7N/ball for the coke. A and PA were the key factors affecting the compressive strength and surface structure of the formed-coke. The compressive strength of coke could be up to 728.0N/ball with adding D-DCLR, which reduced by 50% after the removal of A and PA. The FT-IR analysis showed that the types of surface functional groups of the formed-coke were remained the same after co-pyrolysis, but the absorption peak intensity of each functional group was changed.

  3. Process for converting coal into liquid fuel and metallurgical coke

    Science.gov (United States)

    Wolfe, Richard A.; Im, Chang J.; Wright, Robert E.

    1994-01-01

    A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

  4. Microporous Cokes Formed in Zeolite Catalysts Enable Efficient Solar Evaporation

    KAUST Repository

    Wang, Jianjian

    2017-03-13

    Cokes are inevitably generated during zeolite-catalyzed reactions as deleterious side products that deactivate the catalyst. In this study, we in-situ converted cokes into carbons within the confined microporous zeolite structures and evaluated their performances as absorbing materials for solar-driven water evaporation. With a properly chosen zeolite, the cokederived carbons possessed ordered interconnected pores and tunable compositions. We found that the porous structure and the oxygen content in as-prepared carbons had important influences on their energy conversion efficiencies. Among various investigated carbon materials, the carbon derived from the methanol-to-olefins reaction over zeolite Beta gave the highest conversion efficiency of 72% under simulated sunlight with equivalent solar intensity of 2 suns. This study not only demonstrates the great potential of traditionally useless cokes for solar thermal applications but also provides new insights into the design of carbon-based absorbing materials for efficient solar evaporation.

  5. Scientific principles underlying the production of metallurgy-grade formed coke from weakly baking coals. Nauchnye osnovy proizvodstva formovannogo metallurgicheskogo koksa iz slabospekayushchikhsya uglei

    Energy Technology Data Exchange (ETDEWEB)

    Speranskaya, G.V.; Tyutyunnikov, Yu.B.; Erkin, L.I.; Nefedov, P.Ya.; Sheptovitskii, M.S.; Toryanik, E.I.

    1987-01-01

    Coking coal resources of the USSR are nonuniformly distributed among major coal basins (Donetsk 26%, Pechora 7%, Kizelovsk and L'vov-Volyn' 0.5% each, Kuznetsk 48.2%, Karaganda 7%, South Yakutiya 4.4%, others 7.4%). Only one-third of the resources are available in the European area of the USSR where the demand for blast-furnace coke is greater. The use of weakly baking and nonbaking coals for the production of metallurgy-grade formed coke has been found to be the simplest way to avoid transportation of fat components of coking blends and to cut the cost of pig iron production under Soviet circumstances. Commercial production of the formed coke should enable the blast-furnace coke production to be raised by 15 Mio t/a now and by 20-22 Mio t/a in the nearest future without the structure of the Soviet coal production being significantly affected. The book describes technical properties of the gas, weakly baking and long-flame coals (G, SS and D types, respectively) from Donetsk, Kuznetsk, Irkutsk and Karaganda coal basins used as coking blend components, discusses many scientific and technological aspects of the industrial-scale process (i.e. thermal pretreatment of coal with a gaseous heat-carrier, effect of pressure on the plastic layer formation in weakly baking coal blends, coke oven construction), and reviews technical properties of formed coke (shape and size of coke lumps, drum strength, macro- and microstructure, thermal stability, reactivity) used in the blast-furnace process. 122 refs., 118 figs., 87 tabs.

  6. New process of co-coking of waste plastics and blend coal

    Energy Technology Data Exchange (ETDEWEB)

    Liao, H.; Yu, G.; Zhao, P. (and others) [Shougang Technical Research Institute, Beijing (China)

    2006-07-01

    To recycle and reuse waste plastics, as well as to get a new resource of coking, co-coking process of waste plastics and blend coal has been developed by Nippon Steel. However, the ratio of waste plastics in blend coal should be limited in the range of 1% to maintain the coke strength. This paper suggested a new process of co-coking of waste plastics and blend coal. The new process can add the waste plastics ratio up to 2-4%; when the waste plastics ratio is 2%, the coke strength after reaction with CO{sub 2} (CSR) increased 8%. 8 refs., 2 figs., 3 tabs.

  7. Composition and method for coke retardant during hydrocarbon processing

    International Nuclear Information System (INIS)

    Reid, D.K.

    1988-01-01

    A process is described for inhibiting the formation and deposition of filamentous coke on metallic surfaces in contact with a hydrocarbon having a temperature of 600 0 -1300 0 F which comprises adding to the hydrocarbon a sufficient amount for the purpose of a boron compound selected from the group of boron oxide compounds, boric acid and metal borides, with the proviso that when boric acid is used, it is substantially free of water

  8. Study of variation grain size in desulfurization process of calcined petroleum coke

    Science.gov (United States)

    Pintowantoro, Sungging; Setiawan, Muhammad Arif; Abdul, Fakhreza

    2018-04-01

    Indonesia is a country with abundant natural resources, such as mineral mining and petroleum. In petroleum processing, crude oil can be processed into a source of fuel energy such as gasoline, diesel, oil, petroleum coke, and others. One of crude oil potentials in Indonesia is petroleum coke. Petroleum coke is a product from oil refining process. Sulfur reducing process in calcined petroleum cokes can be done by desulfurization process. The industries which have potential to become petroleum coke processing consumers are industries of aluminum smelting (anode, graphite block, carbon mortar), iron riser, calcined coke, foundry coke, etc. Sulfur reducing process in calcined petroleum coke can be done by thermal desulfurization process with alkaline substance NaOH. Desulfurization of petroleum coke process can be done in two ways, which are thermal desulfurization and hydrodesulphurization. This study aims to determine the effect of various grain size on sulfur, carbon, and chemical bond which contained by calcined petroleum coke. The raw material use calcined petroleum coke with 0.653% sulfur content. The grain size that used in this research is 50 mesh, then varied to 20 mesh and 100 mesh for each desulfurization process. Desulfurization are tested by ICP, UV-VIS, and FTIR to determine levels of sulfur, carbon, chemical bonding and sulfur dissolved water which contained in the residual washing of calcined petroleum coke. From various grain size that mentioned before, the optimal value is on 100 mesh grain size, where the sulfur content in petroleum coke is 0.24% and carbon content reaches the highest level of 97.8%. Meanwhile for grain size 100 mesh in the desulfurization process is enough to break the chemical bonds of organic sulfur in petroleum coke.

  9. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  10. Processing of coke oven gas. Primary gas cooling

    Energy Technology Data Exchange (ETDEWEB)

    Ullrich, H [Otto (C.) und Co. G.m.b.H., Bochum (Germany, F.R.)

    1976-11-01

    The primary cooler is an indispensable part of all byproduct processing plants. Its purpose is to cool the raw gas from the coke oven battery and to remove the accompanying water vapor. The greater part of the cooling capacity is utilized for the condensation of water vapor and only a small capacity is needed for the gas cooling. Impurities in the gas, like naphthalene, tar and solid particles, necessitate a special design in view of the inclination to dirt accumulation. Standard types of direct and indirect primary gas coolers are described, with a discussion of their advantages and disadvantages.

  11. 41 CFR 101-26.4904-416 - DD Form 416: Purchase Request for Coal, Coke, or Briquettes.

    Science.gov (United States)

    2010-07-01

    ... 41 Public Contracts and Property Management 2 2010-07-01 2010-07-01 true DD Form 416: Purchase Request for Coal, Coke, or Briquettes. 101-26.4904-416 Section 101-26.4904-416 Public Contracts and... DD Form 416: Purchase Request for Coal, Coke, or Briquettes. Note: The form illustrated in § 101-26...

  12. Scientific and technical problems in the production of coke

    Energy Technology Data Exchange (ETDEWEB)

    Glushchenko, I M

    1979-05-01

    This paper lists several scientific and technological problems facing the producers of coke in the future. The demand for coke on the world market is steadily increasing despite the efforts of metallurgists to find non-coke methods of ore smelting. The major problems are held to be the gap between very successful results of research and the lack of their application to industry, unsatisfactory coke oven construction, problems in quenching and imperfections in the formed coke process. (In Russian)

  13. Achievements and research programs of the Institute for Chemical Coal Processing in the field of conventional coking

    Energy Technology Data Exchange (ETDEWEB)

    Cieslar, R.; Kaziszyn, I.; Zawistowksi, J.

    1986-11-01

    This paper describes research programs of the Institute for Chemical Coal Processing in Zabrze on black coal coking and coke use in metallurgy from 1955 to 1990. In 1955-1970 the programs concentrated on coal mixture composition (selective crushing), optimization of coking conditions, mechanical coke treatment. In 1971-1980 research concentrated on coal preparation prior to coking and new coking systems for the Katowice steel plant (heat treatments, design of large coke ovens). The following research programs were implemented in 1981-1985: partial coal charge briquetting, production of foundry coke, coal charge preheating, production of blast furnace coke from black coal from Dobiensko, reducing coke consumption of blast furnaces. In 1986-1990 the Institute will concentrate on the following research programs: coal preparation schemes and coking schemes for coking low-quality weakly caking coals, optimization of coke oven design (e.g. use of packed charge), reducing coke consumption in metallurgy and heating systems, reducing air pollution from coking.

  14. Problems of new processes in coking industry discussed at the Scientific Council of the GKNT and the Section of Coking Industry of the Scientific and Technological Council of the Ministry of Iron and Steel Industry of the USSR

    Energy Technology Data Exchange (ETDEWEB)

    Ermolova, V.P.

    1983-03-01

    A report is given from the conference on new processes in the Soviet coking industry held in Moscow on 28-29 October 1982. The following papers were delivered: implementing research programs on new coking processes, new trends in coking plant design and construction in the 11th 5 year plan and in the time period until 1990, increasing efficiency of coking industry, research program of the Scientific Council in 1983. The report concentrates on new trends in coking plant design. Considering that the raw material basis of the Eastern regions of the USSR is poor in high quality coking coal the new coking processes and technologies should use weakly coking coal. The following schemes are discussed: heat treatments (especially useful in the case of black coal from the Kuzbass characterized by intensive fluctuations of petrology), selective crushing (schemes developed by the VUKhIN Institute), partial briquetting of coal mixtures (experiments carried out by the UKhIN in the Donbass in 1982). Other problems of coking such as development of new systems of smokeless fuel feeding to coke ovens, dry coke quenching, increasing capacity of coke chambers to 41.6 m/sup 3/, environmental protection in coking industry and production of special coke types from poor quality coal for metallurgy are also described.

  15. New processes in iron metallurgy discussed by the Coking Section of the Scientific Council of the Main Committee of Science and Technology of the USSR

    Energy Technology Data Exchange (ETDEWEB)

    Bukvareva, O.F.

    1991-02-01

    Discusses problems evaluated in October 1990 by the Section during the meeting devoted to research programs in the twelfth five-year plan, research and development of continuous coking methods, prospects for new coke quenching processes. Selected research programs, coordinated research programs and development programs as well as recommendations for future research programs are evaluated. The following research programs aimed at use of weakly caking and noncaking coals in the coking plants are evaluated: coal preheating and charging preheated mixtures to coke ovens, partial coal charge briquetting and equipment for coal briquetting, development of commercial systems for packing coal charges in coke ovens, production of formed coke for metallurgy, processes for coal gas cleaning (especially ammonia separation), development of systems for utilization of waste heat from dry coke quenching for coal charge preheating. Participation of individual research institutes in the programs is discussed. The most significant projects of individual institutes are discussed. Recommendations for research programs for the period 1991 to 1995 are made.

  16. The Release of Trace Elements in the Process of Coal Coking

    Directory of Open Access Journals (Sweden)

    Jan Konieczyński

    2012-01-01

    Full Text Available In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

  17. Research of Environmental and Economic Interactions of Coke And By-Product Process

    Science.gov (United States)

    Mikhailov, Vladimir; Kiseleva, Tamara; Bugrova, Svetlana; Muromtseva, Alina; Mikhailova, Yana

    2017-11-01

    The issues of showing relations between environmental and economic indicators (further - environmental and economic interactions) of coke and by-product process are considered in the article. The purpose of the study is to reveal the regularities of the functioning of the local environmental and economic system on the basis of revealed spectrum of environmental and economic interactions. A simplified scheme of the environmental and economic system "coke and by-product process - the environment" was developed. The forms of the investigated environmental-economic interactions were visualized and the selective interpretation of the tightness of the established connection was made. The main result of the work is modeling system of environmental and economic interactions that allows increasing the efficiency of local ecological and economic system management and optimizing the "interests" of an industrial enterprise - the source of negative impact on the environment. The results of the survey can be recommended to government authorities and industrial enterprises with a wide range of negative impact forms to support the adoption of effective management decisions aimed at sustainable environmental and economic development of the region or individual municipalities.

  18. Characterization of Coke on a Pt-Re/γ-Al _2 O _3 Re-Forming Catalyst: Experimental and Theoretical Study

    International Nuclear Information System (INIS)

    Bare, Simon R.; Vila, F. D.; Prabhakar, Sesh; Bradley, William J.

    2017-01-01

    The characterization of coke on spent catalysts is key to understanding deactivation mechanisms in hydrocarbon transformations. Here, we report the comprehensive characterization (using laser Raman spectroscopy, "1"3C MAS NMR, temperature-programmed oxidation, XPS, and carbon K-edge NEXAFS) of coke on a series of spent Pt-Re re-forming catalysts as a function of time on stream and position in the catalytic bed. Laser Raman spectroscopy is shown to be rather insensitive to the carbon species present, while "1"3C MAS NMR finds that the carbon is present primarily as aromatic carbon. The TPO data are consistent with the coke being present on the alumina support and not to a large extent covering the metallic Pt-Re nanoclusters, but the data do suggest the presence of more than one type of coke present. The carbon K-edge NEXAFS data, however, clearly differentiate the types of coke species present. In the more coked samples the features ascribed to graphite become more pronounced, together with an increase in the aromaticity, as judged by the intensity of the π* peak. With increasing amounts of carbon on the catalyst there is also a concomitant decrease in the σ* C–H peak, indicating that the carbon is becoming less hydrogenated. Furthermore, by using a linear combination of C NEXAFS spectra for n-hexane, benzene, and broadened highly oriented pyrolytic graphite (HOPG), we estimate the compositional change on the coke species, verifying the aliphatic to aromatic conversion. The data indicate that a good model for the deposited coke is that of highly defected, medium-sized rafts with a short-range polycyclic aromatic structure which have a variety of points of contact with the alumina surface, in particular with the O atoms. In agreement with the NMR, there is evidence for the C–O functionality from the presence of a shoulder in the C NEXAFS spectra that is ascribed, as a result of DFT calculations, to a 1s → π* transition of the carbon atoms bound to the

  19. Coke fouling process on the oil refining; Processo de incrustacao por coque no refino do petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Bombardelli, Clovis; Fiorentin, Leila D.; Negrao, Cezar O.R.; Franco, Admilson T. [Centro Federal de Educacao Tecnologica do Parana (CEFET-PR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Mecanica e de Materiais (PPGEM)

    2004-07-01

    The heavy crude fraction processing is performed under very high vacuum to minimize thermal cracking which cause coke deposition and damage the equipment. The current tendency is to process heavier oil leading to higher process temperatures and consequently to greater fouling. This situation demands better knowledge fouling process by carbonization. This problem is pronounced in the residual gasoil region of a vacuum distillation unit because it obstructs the recirculation circuits and the spray system with serious environmental and economics implications. This paper review the main correlated published work related to coke generation and fouling and presents a discussion about the works. (author)

  20. Coking industry of China (conclusion of visit to People's Republic of China)

    Energy Technology Data Exchange (ETDEWEB)

    Sklyar, M.G. (NPO Koksokhimiya (USSR))

    1990-12-01

    Presents a report on the coking industry in China, in particular, research programs on coking. The report was prepared by Soviet specialists who visited China in March 1990 within the framework of an exchange program. The following aspects are discussed: characteristics of iron metallurgy and the coking industry in China, research institutes that specialize in problems of iron metallurgy and coking, main research programs of Chinese research institutes (development of a 12-category classification of black coal from China, coal preparation prior to coking including selective crushing, formed coke processes, quality of the products of bituminous coal coking, coal gasification and hydrogenation), installations used for research programs in China (delayed coking of black coal, hydrogenation of long-flame coal, coal briquetting), characteristics of selected coking plants in China, training for specialists in the coking industry in China.

  1. Characterisation of the coke formed during metal dusting of iron in CO-H2-H2O gas mixtures

    International Nuclear Information System (INIS)

    Zhang, J.; Schneider, A.; Inden, G.

    2003-01-01

    Carbon deposits formed on the surface of iron samples during carburisation at 700 deg. C in a gas mixture of 75%CO-24.81%H 2 -0.19%H 2 O were characterised by using scanning electron microscopy (SEM), X-ray diffraction (XRD), Moessbauer spectroscopy and transmission electron microscopy (TEM). Cross-section observation of the iron sample by light optical microscopy revealed the formation of cementite after only 10 min reaction, together with a thin layer of graphite. After 4 h reaction, a thick coke layer was formed on top of the cementite surface. SEM surface observation indicated the formation of filamentous carbon in the coke layer. Further analysis of the coke by XRD and Moessbauer showed the presence of mainly Fe 3 C and small amount of Fe 2 C but no metallic iron in the carbon deposit. TEM analysis of the coke detected very convoluted filaments with iron-containing particles at the tip or along their length. These particles were identified to be cementite by selected area diffraction. Carbon deposits produced at the same temperature but with other gas compositions were also analysed by using XRD. It was found that with a low content of CO, e.g. 5%, both α-Fe and Fe 3 C were detected in the coke. Increasing CO content to more than 30%, iron carbide was the only iron-containing phase

  2. Hysec Process: production of high-purity hydrogen from coke oven gas

    Energy Technology Data Exchange (ETDEWEB)

    Nishida, S

    1984-01-01

    An account is given of the development of the Hysec Process by the Kansai Netsukagaku and Mitsubishi Kakoki companies. The process is outlined and its special features noted. The initial development aim was to obtain high-purity hydrogen from coke oven gas by means of PSA. To achieve this, ways had to be found for removing the impurities in the coke oven gas and the trace amounts of oxygen which are found in the product hydrogen. The resulting hydrogen is 99.9999% pure. 3 references.

  3. New formulae for the manufacture of formed coke of the ICEM type and carbonization of this type of coke in oblique ovens

    Energy Technology Data Exchange (ETDEWEB)

    Barbu, I.; Georgescu, I.

    1978-01-01

    This paper presents the industrial experiences between 1971 and 1976 which led to the elaboration of new formulae for the manufacture of ICEM type coke briquettes, plus the results of coking the latter in a vertical oven. The possibility of using this type of coke in the chemical industry and in metallurgy instead of ordinary coke was simultaneously examined but this proved unsuccessful. Gives a detailed report of all the tests carried out by the State undertaking, Victoria-Galan.

  4. Young employees of the coking industry for technological progress

    Energy Technology Data Exchange (ETDEWEB)

    Ladyzhinskii, V.M.; Shul' ga, I.V.

    1986-11-01

    A conference is reported on technology development in the Soviet coking industry held on December 9-10, 1985 at the Khar'kov Scientific-Research Coal-Chemistry Institute. Representatives of leading research institutes and coking plants delivered 25 papers on the following topics: increasing flotation efficiency by means of new flotation reagents, drum feeders for charging cars, new design of coke oven doors, mathematical models of coal transport to coke ovens, some characteristics of packing coal mixtures in coke ovens, heat treatments of coal mixtures at the Khar'kov experimental coking plant, investigating properties of long-flame and gas coal from the Donbaas used for manufacturing formed coke, modernization of the IGI-DMeTI method for determining properties of coal mixtures for formed coke processes, basic problems associated with environmental protection in formed coke processes, specific problems of coal gasification at 900-1050 C and its effects on coking, evaluating properties of formed coke produced from black coal from the Western Donbass for metallurgy, mixing hot briquets with coal slurries during partial briquetting of the coal charge.

  5. Coke oven gas to methanol process integrated with CO_2 recycle for high energy efficiency, economic benefits and low emissions

    International Nuclear Information System (INIS)

    Gong, Min-hui; Yi, Qun; Huang, Yi; Wu, Guo-sheng; Hao, Yan-hong; Feng, Jie; Li, Wen-ying

    2017-01-01

    Highlights: • CO_2 recycle assistance with COG to CH_3OH with dry reforming is proposed. • New process with dry reforming improves H_2 utilization and energy saving. • Process with H_2 separation (CWHS) is more preferable to CH_3OH output. • CWHS shows an excellent performance in energy, economy and CO_2 emission reduction. - Abstract: A process of CO_2 recycle to supply carbon for assisting with coke oven gas to methanol process is proposed to realize clean and efficient coke oven gas utilization. Two CO_2 recycle schemes with respect to coke oven gas, namely with and without H_2 separation before reforming, are developed. It is revealed that the process with H_2 separation is more beneficial to element and energy efficiency improvement, and it also presents a better techno-economic performance in comparison with the conventional coke oven gas to methanol process. The exergy efficiency, direct CO_2 emission, and internal rate of return of the process with H_2 separation are 73.9%, 0.69 t/t-methanol, and 35.1%, respectively. This excellent performance implies that reforming technology selection, H_2 utilization efficiency, and CO_2 recycle ways have important influences on the performance of the coke oven gas to methanol process. The findings of this study represent significant progress for future improvements of the coke oven gas to methanol process, especially CO_2 conversion integrated with coke oven gas utilization in the coking industry.

  6. Process and apparatus for pyrolytic decomposition and coking of mixtures of finely divided solid carbonaceous material and hydrocarbon oils

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, A

    1933-09-18

    A process is described for pyrolytic decomposition and coking of mixtures of finely divided solid and semi-solid carbonaceous material and hydrocarbon oils, whereby the mixture is first heated to a high temperature; the heated products are introduced into a coking zone, where vapors are separated from nonvaporous residue afterwards to be cracked and condensed, characterized in that the mixture is heated to a high temperature under substantially noncoking conditions and that nonvaporous residue obtained in the coking zone is coked as a relatively thin layer on an externally intensely heated surface, preferably of heat-conducting, fireproof material, such as carborundum, fused-aluminum oxide, or clay.

  7. Fatigue behaviour of coke drum materials under thermal-mechanical cyclic loading

    Directory of Open Access Journals (Sweden)

    Jie Chen

    2014-01-01

    Full Text Available Coke drums are vertical pressure vessels used in the delayed coking process in petroleum refineries. Significant temperature variation during the delayed coking process causes damage in coke drums in the form of bulging and cracking. There were some studies on the fatigue life estimation for the coke drums, but most of them were based on strain-fatigue life curves at constant temperatures, which do not consider simultaneous cyclic temperature and mechanical loading conditions. In this study, a fatigue testing system is successfully developed to allow performing thermal-mechanical fatigue (TMF test similar to the coke drum loading condition. Two commonly used base and one clad materials of coke drums are then experimentally investigated. In addition, a comparative study between isothermal and TMF lives of these materials is conducted. The experimental findings lead to better understanding of the damage mechanisms occurring in coke drums and more accurate prediction of fatigue life of coke drum materials.

  8. Process of coke less without waste treatment of direct vanadium allowing steel melting

    International Nuclear Information System (INIS)

    Lisienko, V.G.; Droujinina, O.G.; Morozova, V.A.; Ladigina, N.V.; Yusfin, Yu.S.; Parenkev, A.E.

    2003-01-01

    The development of new methods of steel production are now conducted with the purpose of energy consumption and harmful emissions reduction. The choice of technology and equipment in this case plays a marginal role. It is well known that vanadium alloying steel has increased service properties. The known classical scheme of vanadium steel melting is very power-intensive, as includes such power-intensive processes as blast furnace process and chemical processing of vanadium slag therewith sintering and by-product coke processes are accompanied by significant harmful emissions. In so doing the vanadium losses may run to 60%. In view of requests of environment protection and economical efficiency the new process of coke less without wastes processing of vanadium-bearing raw material with direct vanadium allowing of steel - LP-process is developed. Its purpose is the melting on the basis of vanadium-bearing titanomagnetite of vanadium allowing steel with increase of vanadium concentration in steel and diminution of vanadium losses without application coke and natural gas with use of any coals and carbon-bearing wastes. LP-process consists of three aggregates and corresponding processes: process of liquid-phase reduction, process of vanadium-bearing pellets metallization in the shaft furnace, and process of alloying steel melting in the arc electric furnace. The obtained results have shown, that the LP-process is more energy saving on a comparison with other methods of vanadium allowing steel production. (Original)

  9. Dale Coke: Coke Farm

    OpenAIRE

    Farmer, Ellen

    2010-01-01

    Dale Coke grew up on an apricot orchard in California’s Santa Clara Valley. In 1976 he bought ten acres of farmland near Watsonville in Santa Cruz County but continued to work repairing fuel injection systems rather than farming at his new home. In 1981, a struggle with cancer inspired him to rethink his life and become an organic farmer. His neighbor, who had grown strawberries using pesticides and chemical fertilizers, asserted that strawberries could not be grown organically. Coke set out ...

  10. Producing hydrogen from coke-oven gas: the Solmer project. [PSA process

    Energy Technology Data Exchange (ETDEWEB)

    Bernard, G; Vidal, J

    1984-05-01

    After presenting the energy situation at the Solmer plant, where coke-oven gas is produced to excess, the authors examine the technical and economic possibilities of utilizing this gas for hydrogen extraction. They describe a project (based on the PSA process) for producing some 65 t/d of hydrogen and present the technical features of the scheme. An evaluation of the energy and financial costs of producing the hydrogen confirms the competitive status of the process.

  11. Influence of rubber granulate in the coal blend on important process parameters of the coking plant

    Energy Technology Data Exchange (ETDEWEB)

    A. Winter; K. Pilz; A. Gahleitner; G. Woisetschlaeger; Monika Friedl [Voestalpine Stahl GmbH (Germany)

    2004-07-01

    The talk is outlined in a series of 14 slides/overheads. It discusses the use of scrapped tires in coking plant and traces the amount of zinc present in every product of the coking plant, blast furnaces and sintering plant - coke, coke breeze, sinter and waste water produced.

  12. Coal and coke applied to metallurgy. Vol. 2. Carvao e coque aplicados a metalurgia

    Energy Technology Data Exchange (ETDEWEB)

    Masuda, H.

    1983-01-01

    Papers include: coking; control of pollution from coking plants; handling and storage of coal; preparation of coal for coking; politics of the supply of coal; coke for blast furnaces; selective preparation and briquetting of coal for coking; cooling and drying of coke; preheating of coal for coking; formed coke.

  13. Significance and development of the utilization of brown coal high temperature coke in the economy of the GDR for the period 1964 to 1974

    Energy Technology Data Exchange (ETDEWEB)

    Klose, E.; Heschel, W.

    1979-01-01

    Brown coal high temperature coke production in GDR in the years since 1964 is described. In 1969 the second large brown coal high temperature coking plant, Schwarze Pumpe, went into operation, increasing the total brown coal high temperature coke production to 2 million tons annually. Utilization of the coke size classes in mm from 0-3.15, 3.15-20, 20-31.5, 31.5-45 and greater than 45 mm in the metallurgical, chemical, and energy industries as well as for household heating is shown with figures from 1964, 1970 and 1974. The increasing use of coke in households partly as briquet substitution is also shown (in 1970 42% of the coke was used in households). The substitution of black coal coke by brown coal coke in additional fields of industrial production was also further advanced. Coke production at the Schwarze Pumpe plant is scheduled to increase to 1.6 million tons by 1985 by means of the application of improved coking technologies. Investigations for future industrial solutions to the following coking problems are being conducted: processing coke fines (which make up 10 to 12% of the total produced coke) by briquetting with binders into formed coke, firing coke fines in blast furnaces and power plants, mixed briquetting of coke fines with limestone for carbide production and mixed briquetting of coke and ore fines for metallurgical purposes. (8 refs.) (In German)

  14. System for reducing emissions during coke oven charging

    International Nuclear Information System (INIS)

    Schuecker, Franz-Josef

    2014-01-01

    This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

  15. Experimental Study of Advanced Treatment of Coking Wastewater Using MBR-RO Combined Process

    Science.gov (United States)

    Zhang, Lei; Hwang, Jiannyang; Leng, Ting; Xue, Gaifeng; Chang, Hongbing

    A membrane bioreactor-reverse osmosis (MBR-RO) combined process was used for advanced treatment of coking wastewater from secondary biological treatment. MBR and RO units' treatment efficiency for the pollution removal were conducted, and effects of raw water conductivity and trans-membrane pressure on water yield and desalination rate in RO unit were investigated in detail. The experimental results proved that MBR-RO combined process ran steadily with good treatment effect, which could obtain stable effluent water quality and met the requirement of "Design Criterion of the Industrial Circulating Cooling Water Treatment" (GB 50050-2007).

  16. 80. special meeting on coke

    Energy Technology Data Exchange (ETDEWEB)

    1986-01-01

    There were 12 papers presented at the special meeting on coke. These have the following headings: relationship between coal properties and optical anisotropic textures of coke; development of optical texture of chemically modified low rank coal; relationship between fluid and swelling properties of Akabira coal; estimation of coal fluidity; present state and future of robotics; on the thermal stress during the carbonisation process of coals; development of estimation model for coke porosity distribution in the coke oven using X-ray CT; carbonization reaction of coke oven; relationship between qualities of coke and width of coke oven; development of carbonization model in coke ovens - estimation of growing clearance between heating wall and charge; development of automatic transparency analyzer for activated sludge process.

  17. Possibilities of using pulverized non coking coals in ironmaking

    Energy Technology Data Exchange (ETDEWEB)

    Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

    1977-08-01

    The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

  18. Study on treatment of coking wastewater by biofilm reactors combined with zero-valent iron process

    International Nuclear Information System (INIS)

    Lai Peng; Zhao Huazhang; Zeng Ming; Ni Jinren

    2009-01-01

    Experiments were conducted to investigate the behavior of the integrated system with biofilm reactors and zero-valent iron (ZVI) process for coking wastewater treatment. Particular attention was paid to the performance of the integrated system for removal of organic and inorganic nitrogen compounds. Maximal removal efficiencies of chemical oxygen demand (COD), ammonia nitrogen (NH 3 -N) and total inorganic nitrogen (TIN) were up to 96.1, 99.2 and 92.3%, respectively. Moreover, it was found that some phenolic compounds were effectively removed. The refractory organic compounds were primarily removed in ZVI process of the integrated system. These compounds, with molecular weights either ranged 10,000-30,000 Da or 0-2000 Da, were mainly the humic acid (HA) and hydrophilic (HyI) compounds. Oxidation-reduction and coagulation were the main removal mechanisms in ZVI process, which could enhance the biodegradability of the system effluent. Furthermore, the integrated system showed a rapid recovery performance against the sudden loading shock and remained high efficiencies for pollutants removal. Overall, the integrated system was proved feasible for coking wastewater treatment in practical applications

  19. From the Scientific Council of the State Science and Technology Committee on New processes in the coking and chemical industry, Coking and Chemical Products Divisions of the Science and Technological Council of the Ministry of Ferrous Metallurgy of the USSR and Central Plenum of Scientific and Technological Associations of the Ferrous Metallurgy Industry

    Energy Technology Data Exchange (ETDEWEB)

    Ermolova, V.P.

    1985-06-01

    Joint conference took place on 5-7 December 1984 in Moscow. Reports were presented on the following topics: status of implementing the union-wide scientific and technological programs on coking by-products and organizing the production of coke briquet fuel in 1984; developments in the coking and chemical industry up to the year 2000; developing a raw material base for coking up to the year 2000; state of research on thermal processing with hot coke; training engineers for the coking and chemical industry; on planning the work of the scientific council in 1985.

  20. Scientific Council on problems on new processes in the coking industry. [Effect on coke consumption of moisture, sulfur and ash; substitution possibility

    Energy Technology Data Exchange (ETDEWEB)

    Filippov, B.S.

    1981-07-01

    This paper presents a report on the Coking Section of the Scientific Council held on November 20, 1980 in Moscow. The following problems were discussed: indexes characterizing blast furnace coke (for furnaces with a volume of 5580 M/sup 3/); replacing metallurgical coke with other types of fuels; use of brown coal; liners of coke ovens. Papers delivered during the session are summarized. Reducing moisture content in blast furnace coke permits its consumption to be reduced by 2%. Reducing sulfur content in blast furnace coke by 0.1% permits its consumption to be reduced from 10 to 15 kg for 1 t of pig iron. Increase in ash content of coke by 1% causes coke consumption increase ranging from 1.5 to 2.0%. About 10 Mmt of coke class with grains above 25 mm in USSR is used for purposes other than blast furnaces. Possibilities of substituting coke with lean coal are evaluated (particularly from Kuzbass). A method for briquetting a mixture of black and brown coal is proposed. Briquets are a suitable fuel in metallurgy. A new type of liner, which consists of at least 92% silicon dioxide, is described. Physical and mechanical properties of the liners are discussed.

  1. Simulation and optimization of a coking wastewater biological treatment process by activated sludge models (ASM).

    Science.gov (United States)

    Wu, Xiaohui; Yang, Yang; Wu, Gaoming; Mao, Juan; Zhou, Tao

    2016-01-01

    Applications of activated sludge models (ASM) in simulating industrial biological wastewater treatment plants (WWTPs) are still difficult due to refractory and complex components in influents as well as diversity in activated sludges. In this study, an ASM3 modeling study was conducted to simulate and optimize a practical coking wastewater treatment plant (CWTP). First, respirometric characterizations of the coking wastewater and CWTP biomasses were conducted to determine the specific kinetic and stoichiometric model parameters for the consecutive aeration-anoxic-aeration (O-A/O) biological process. All ASM3 parameters have been further estimated and calibrated, through cross validation by the model dynamic simulation procedure. Consequently, an ASM3 model was successfully established to accurately simulate the CWTP performances in removing COD and NH4-N. An optimized CWTP operation condition could be proposed reducing the operation cost from 6.2 to 5.5 €/m(3) wastewater. This study is expected to provide a useful reference for mathematic simulations of practical industrial WWTPs. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk; Keith Wisecarver

    2003-09-26

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  3. Discrete element method applied to the vibration process of coke particles

    OpenAIRE

    Majidi, Behzad

    2012-01-01

    Les propriétés physiques, mécaniques et chimiques des matières premières ont un effet majeur sur la qualité des anodes en carbone pour le procédé de production d’aluminium. Ce travail tente d’étudier la faisabilité de l’application de simulation de la Méthode des Élément Discrets (DEM) à la technologie de production d’anodes. L’effet de la forme des particules et de la distribution de leurs tailles sur la densité apparente vibrée (VBD) d’échantillons de coke sec est étudié. Les particules de ...

  4. The forming of coke by catalytic cracking of black mineral oil by catalysts on the base of activated aluminium alloys

    International Nuclear Information System (INIS)

    Mirzaeva, L.M.; Akhverdiev, R.B.; Aliev, Eh.T.; Gusejnova, A.D.; Gadzhi-Kasumov, V.S.; Akerson, V.I.; Sarmurzina, R.G.

    1995-01-01

    The paper deals with an investigation in coke formation under black mineral oil reactions on oxide catalysts which care based on activated aluminium alloys containing 2-20% of active components of In and Ga. The coke yield is of extreme nature and depends on the content of active components in the catalyst composition. The application of thermogravimetric method shows that the oxidation of coke depositions after black mineral oil cracking proceeds in the same temperature range while after the steam-water treatment of coked catalysts the oxidation of coke deposition proceeds at higher temperatures with different temperature maximums which points to the inhomogeneity of coke depositions. It is shown that the catalyst phase composition changes significantly during the reaction under the effect of reaction mixture. 4 refs., 3 figs

  5. Fluid coking of heavy hydrocarbons and apparatus therefor

    Energy Technology Data Exchange (ETDEWEB)

    1956-07-11

    A process for the conversion of hydrocarbon oils comprises injecting a plurality of streams of oil into an enlarged coking vessel containing a mass of finely divided solids, thereby, preventing agglutination of the solids, circulating the solids through an external heating zone and back to the coking vessel to maintain the vessel at a coking temperature between 850 and 1,200/sup 0/F, passing gaseous material upwardly through the coking vessel at a superficial velocity of between 0.1 and 5.0 feet per second, controlled to maintain the body of solids in a dense turbulent fluidized state, maintaining the oil within coking the vessel for a period sufficient to convert into vapors and coke, withdrawing vapors from the top of the vessel through an outlet, separating high-boiling ends from vapors, returning at least a portion of the high-boiling ends to the coking vessel for further cracking and withdrawing excess of coke formed in the process.

  6. Developing new technology of coal coking

    Energy Technology Data Exchange (ETDEWEB)

    Erkin, L.I.; Nefedov, P.Ya.

    1981-03-01

    This paper characterizes types of coke (grain size, compression strength, abrasion, porosity) used by: blast furnaces, shaft furnaces, ferroalloys and phosphorus production, and ore agglomeration. Development of formed metallurgical coke production on the basis of technologies worked out by the Eastern Research Scientific Institute for Coal Chemistry is analyzed. The following phases in the investigations are stressed: optimization of coal blends (increasing proportion of coals with poor caking properties, pressing briquets, carbonization, temperature distribution and temperature control, using heat emitted by hot coke for coal preheating (heat consumption of coking is reduced to 200 kcal/kg). On the basis of technology developed and tested by VUKhIN formed coke consisting of 60% G6 coal and 40% 2SS coal has been produced. Using the coke in blast furnaces increases furnace capacity by 5% and reduces coke consumption in a furnace by 2.6%. It is suggested that wide use of the proposed technology of formed metallurgical coke production in the Kuzbass (using coals with poor caking properties from surface mines) would increase coke production of the region to 50 Mt for a year. technology of producing formed foundry coke from: 80 to 86% anthracites, semianthracites and coals with poor caking properties, 5 to 10% coking coal, and 8% binder is evaluated. Formed foundry coke produced from the blend reduces coke consumption in a foundry by 25 to 30% and increases cast iron temperature by 20 to 50/sup 0/C. Technologies of producing coke for phosphorus industry by continuous coking of coals difficult to coke in vertical coke ovens and production of coke for ore agglomeration are also discussed. (In Russian)

  7. Investigations on high temperature coking of lignite with the help of radionuclide techniques

    International Nuclear Information System (INIS)

    Koennecke, H.G.; Luther, D.; Abendroth, H.C.

    1986-01-01

    The time characteristics and the varying flow characteristics of fine-grained briquettes during the high temperature coking of lignite according to Rammler and Bilkenroth were studied with the help of radionuclide technique. The process parameters (tsub(V), zsub(R), etc.) refer to the different zones of the coke furnace (bunker/dryer, coker/cooler). The different time charakteristics of the coke-grain fractions formed during the BHT-process enables a correlation of the retention time and the quality factors of the coke. The results obtained would enable a better operation of the individual furnaces in the plant and offer the basis for further process developments. (orig.) [de

  8. Coke retorts

    Energy Technology Data Exchange (ETDEWEB)

    Jones, S; MacDonald, J D

    1916-07-15

    To charge vertical coke retorts while preventing escape of gases the coal is fed by a revolving drum to an archimedean screw at the base of the retort, the coke being discharged at the top through a water seal. The feed pockets of the drum which revolves between plates, deliver coal from the hopper to the revolving screw. The coke is forced under the hood to the water seal and is removed by rake conveyor, the gases escaping through the pipe to the main.

  9. System for reducing emissions during coke oven charging; System zur Emissionsverringerung beim Fuellen von Koksoefen

    Energy Technology Data Exchange (ETDEWEB)

    Schuecker, Franz-Josef [ThyssenKrupp Industrial Solutions AG, Dortmund (Germany). Head of Oven Machine Dept., Coke Plant Technologies

    2014-10-01

    This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

  10. Development and Testing of the Advanced CHP System Utilizing the Off-Gas from the Innovative Green Coke Calcining Process in Fluidized Bed

    Energy Technology Data Exchange (ETDEWEB)

    Chudnovsky, Yaroslav [Gas Technology Inst., Des Plaines, IL (United States); Kozlov, Aleksandr [Gas Technology Inst., Des Plaines, IL (United States)

    2013-08-15

    Green petroleum coke (GPC) is an oil refining byproduct that can be used directly as a solid fuel or as a feedstock for the production of calcined petroleum coke. GPC contains a high amount of volatiles and sulfur. During the calcination process, the GPC is heated to remove the volatiles and sulfur to produce purified calcined coke, which is used in the production of graphite, electrodes, metal carburizers, and other carbon products. Currently, more than 80% of calcined coke is produced in rotary kilns or rotary hearth furnaces. These technologies provide partial heat utilization of the calcined coke to increase efficiency of the calcination process, but they also share some operating disadvantages. However, coke calcination in an electrothermal fluidized bed (EFB) opens up a number of potential benefits for the production enhancement, while reducing the capital and operating costs. The increased usage of heavy crude oil in recent years has resulted in higher sulfur content in green coke produced by oil refinery process, which requires a significant increase in the calcinations temperature and in residence time. The calorific value of the process off-gas is quite substantial and can be effectively utilized as an “opportunity fuel” for combined heat and power (CHP) production to complement the energy demand. Heat recovered from the product cooling can also contribute to the overall economics of the calcination process. Preliminary estimates indicated the decrease in energy consumption by 35-50% as well as a proportional decrease in greenhouse gas emissions. As such, the efficiency improvement of the coke calcinations systems is attracting close attention of the researchers and engineers throughout the world. The developed technology is intended to accomplish the following objectives: - Reduce the energy and carbon intensity of the calcined coke production process. - Increase utilization of opportunity fuels such as industrial waste off-gas from the novel

  11. Surface structure and oxidation reactivity of oil sand coke particles

    Energy Technology Data Exchange (ETDEWEB)

    Fairbridge, C.; Palmer, A.D.; Ng, S.H.; Furimsky, E.

    1987-05-01

    Fractions of particles of varying mean diameter were isolated from coke obtained from the fluid coking of Athabasca bitumen. Correlations were established between the rate of oxygen sorption and the apparent surface area as measured by carbon dioxide adsorption. The rate of oxygen sorption, r/sub o/, could be related to particle radius, R, by r/sub o/ varying with R/sup D/ T over a range of particle size where D is the fractal dimension of the coke. The existence of such correlations may be related to the iterative processes which form the particles. 14 refs., 5 figs., 2 tabs.

  12. Coke fouling monitoring by electrical resistivity

    Energy Technology Data Exchange (ETDEWEB)

    Bombardelli, Clovis; Mari, Livia Assis; Kalinowski, Hypolito Jose [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Eletrica e Informatica Industrial (CPGEI)

    2008-07-01

    An experimental method to simulate the growth of the coke fouling that occurs in the oil processing is proposed relating the thickness of the encrusted coke to its electrical resistivity. The authors suggest the use of the fouling electrical resistivity as a transducer element for determining its thickness. The sensor is basically two electrodes in an electrically isolated device where the inlay can happen in order to compose a purely resistive transducer. Such devices can be easily constructed in a simple and robust form with features capable to face the high temperatures and pressures found in relevant industrial processes. For validation, however, it is needed a relationship between the electrical resistivity and the fouling thickness, information not yet found in the literature. The present work experimentally simulates the growth of a layer of coke on an electrically insulating surface, equipped with electrodes at two extremities to measure the electrical resistivity during thermal cracking essays. The method is realized with a series of consecutive runs. The results correlate the mass of coke deposited and its electrical resistivity, and it can be used to validate the coke depositions monitoring employing the resistivity as a control parameter. (author)

  13. Coke gasification costs, economics, and commercial applications

    International Nuclear Information System (INIS)

    Jahnke, F.C.; Falsetti, J.S.; Wilson, R.F.

    1996-01-01

    The disposition of petroleum coke remains a problem for modern high conversion refineries. Market uncertainty and the price for coke can prevent the implementation of otherwise attractive projects. The commercially proven Texaco Gasification Process remains an excellent option for clean, cost effective coke disposition as demonstrated by the new coke gasification units coming on-line and under design. Previous papers, have discussed the coke market and general economics of coke gasification. This paper updates the current market situation and economics, and provide more details on cost and performance based on recent studies for commercial plants

  14. Limitations of the removal of cyanide from coking wastewater by ozonation and by the hydrogen peroxide-ozone process.

    Science.gov (United States)

    Pueyo, N; Miguel, N; Ovelleiro, J L; Ormad, M P

    The purpose of this study is to compare the efficiency of ozonation and the hydrogen peroxide-ozone process for the removal of cyanide from coking wastewater. The most efficient oxidation process is combined with coagulation-flocculation-decantation and lime-soda ash softening pretreatments. The oxidation in aqueous solution and industrial wastewater (at pH 9.5-12.3) by O3 was carried out using a range of concentration of consumed O3 from 10 to 290 mg/L. A molar ratio of H2O2/O3 from 0.1 to 5.2 with different concentrations of O3 constants was used for the H2O2-O3 process. The maximum cyanide removal obtained in coking wastewater was 90% using a mass ratio of O3/CN(-) of 9.5. Using lower concentrations of O3, cyanide is not removed and can even be generated due to the presence of other cyanide precursor organic micropollutants in the industrial matrix. The concentration of O3 is reduced to half for the same cyanide removal efficiency if the pretreatments are applied to reduce the carbonate and bicarbonate ions. The cyanide removal efficiency in coking wastewater is not improved if the O3 is combined with the H2O2. However, the preliminary cyanide removal treatment in aqueous solution showed an increase in the cyanide removal efficiency for the H2O2-O3 process.

  15. Coke production in large coke ovens

    Energy Technology Data Exchange (ETDEWEB)

    Zhuravskii, A.A.; Sytenko, I.V.; Zhupraner, Z.S.; Vasil' ev, Yu.S.; Karpukhin, E.A.; Pliner, G.E.; Rud' , A.I.; Bulyga, N.I. (NPO Koksokhimiya (USSR))

    1990-08-01

    Analyzes operation of the No 9 battery with coke ovens with a volume of 41.6 m{sup 3}. Factors that influence coke oven operation and coke quality are analyzed. The following problems are evaluated: composition of coal mixtures (G, Zh, K, OS, GZh coal types), methods for coal mixture preparation (crushing degree, selective crushing), temperature distribution in a coke oven and effects of heating system, coke shrinkage during coking and factors that influence shrinkage, optimizing pressure used for coke pushing, chemical, mechanical and physical properties of coke. Regression equations used for forecasting coke properties are derived: the M10 coke wear index, M25 coke strength index, ash content etc. Recommendations for optimum coking conditions are made. 6 refs.

  16. The mechanism of coking pressure generation I: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and plastic coal layer permeability

    Energy Technology Data Exchange (ETDEWEB)

    Seiji Nomura; Merrick Mahoney; Koichi Fukuda; Kenji Kato; Anthony Le Bas; Sid McGuire [Nippon Steel Corporation, Chiba (Japan). Environment and Process Technology Center

    2010-07-15

    One of the most important aspects of the cokemaking process is to control and restrain the coking pressure since excessive coking pressure tends to lead to operational problems and oven wall damage. Therefore, in order to understand the mechanism of coking pressure generation, the permeability of the plastic coal layer and the coking pressure for the same single coal and the same blended coal were measured and the relationship between them was investigated. Then the 'inert' (pressure modifier) effect of organic additives such as high volatile matter coking coal, semi-anthracite and coke breeze was studied. The coking pressure peak for box charging with more uniform bulk density distribution was higher than that for top charging. It was found that the coking pressure peaks measured at different institutions (NSC and BHPBilliton) by box charging are nearly the same. The addition of high volatile matter coking coal, semi-anthracite and coke breeze to a low volatile matter, high coking pressure coal greatly increased the plastic layer permeability in laboratory experiments and correspondingly decreased the coking pressure. It was found that, high volatile matter coking coal decreases the coking pressure more than semi-anthracite at the same plastic coal layer permeability, which indicates that the coking pressure depends not only on plastic coal layer permeability but also on other factors. Coking pressure is also affected by the contraction behavior of the coke layer near the oven walls and a large contraction decreases the coal bulk density in the oven center and hence the internal gas pressure in the plastic layer. The effect of contraction on coking pressure needs to be investigated further. 33 refs., 18 figs., 5 tabs.

  17. Making coke

    Energy Technology Data Exchange (ETDEWEB)

    Wodehouse-Temple, C G

    1929-07-12

    Semi-coke is produced by mixing low-value absorbent solid carbonaceous material such as coal dust, slack, gas-works coke, lignite, torbanite, raphilite, cannel, or shale with not more than 20% of a carbonaceous binding material such as petroleum distillation residue, tarry residues, pitch bitumen, Trinidad asphalt, Manjak or the substance known under the registered Trade Mark Gilsonite and subjecting the mixture without briquetting to a temperature not exceeding 550/sup 0/C. According to the first Provisional Specification, the mixture may if desired be briquetted before being heated and the second constituent may be present to the extent of 30%.

  18. Trends in the automation of coke production

    Energy Technology Data Exchange (ETDEWEB)

    R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

  19. Major growth in coke production takes place

    International Nuclear Information System (INIS)

    Swain, E.J.

    1991-01-01

    U.S. petroleum coke production has increased 64% during the 10-year period from 1980 to 1990. This dramatic rise makes it timely to discuss the history and future of U.S. coking capacity, production, and processing. The article covers the properties and uses of the various grades of petroleum coke, as well as pricing and market trends

  20. Power, cement industries shape coke future

    International Nuclear Information System (INIS)

    Swain, E.J.

    1991-01-01

    The production of petroleum coke by U.S. refineries is expected to continue to increase in the coming years. Process and market trends also indicate the likelihood of further increases in fuel-grade coke production. In this article, the properties and uses of the various grades of petroleum coke, as well as pricing and market trends, will be discussed

  1. The mechanism of coking pressure generation II: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and contraction

    Energy Technology Data Exchange (ETDEWEB)

    Merrick Mahoney; Seiji Nomura; Koichi Fukuda; Kenji Kato; Anthony Le Bas; David R. Jenkins; Sid McGuire [BHP Billiton Technology, Shortland, NSW (Australia)

    2010-07-15

    One of the most important aspects of the cokemaking process is to control and limit the coking pressure since excessive coking pressure can lead to operational problems and oven wall damage. Following on from a previous paper on plastic layer permeability we have studied the effect of contraction of semi-coke on coking pressure and the effect of organic additives on contraction. A link between contraction (or simulated contraction) outside the plastic layer and coking pressure was demonstrated. The interaction between this contraction, local bulk density around the plastic layer and the dependence of the permeability of the plastic layer on bulk density was discussed as possible mechanisms for the generation of coking pressure. The effect of blending either a high volatile matter coal or one of two semi-anthracites with low volatile matter, high coking pressure coals on the coking pressure of the binary blends has been explained using this mechanism. 25 refs., 10 figs., 4 tabs.

  2. Process development of coke oven gas to methanol integrated with CO2 recycle for satisfactory techno-economic performance

    International Nuclear Information System (INIS)

    Yi, Qun; Gong, Min-Hui; Huang, Yi; Feng, Jie; Hao, Yan-Hong; Zhang, Ji-Long; Li, Wen-Ying

    2016-01-01

    A novel process designed for producing methanol from coke oven gas (COG) integrated with CO 2 recycle is proposed. In the new system, oxygen replacing air is blown to combustor for assisting combustion of COG and unreacted syngas from methanol synthesis process. The combustion process provides to the heat required in the coking process. The rest COG reacts with the recycled CO 2 separated from the exhaust gas to produce syngas for methanol synthesis. The unreacted syngas from methanol synthesis process with low grade energy level is recycled to the combustor. In the whole methanol production process, there is no additional process with respect to supplementary carbon, and the carbon resource only comes from the internal CO 2 recycle in the plant. With the aid of techno-economic analysis, the new system presents the energy or exergy saving by 5–10%, the CO 2 emission reduction by about 70% and the internal rate of return increase by 5–8%, respectively, in comparison with the traditional COG to methanol process. - Highlights: • A process for producing methanol from COG integrated with CO 2 recycle is first proposed. • CO 2 from the exhaust gas is recycled to supply carbon for producing syngas. • New integrated plant simplifies the production process with 5–8% IRR increase. • New system presents about 5–10% energy saving, about 70% CO 2 emission reduction.

  3. Integrated process for synthetic natural gas production from coal and coke-oven gas with high energy efficiency and low emission

    International Nuclear Information System (INIS)

    Man, Yi; Yang, Siyu; Qian, Yu

    2016-01-01

    Highlights: • A novel coal and coke-oven gas to SNG (CGtSNG) process is proposed. • Energy efficiency of CGtSNG increases 8% compared to coal-to-SNG process. • CGtSNG reduces 60% CO_2 emission and 72% effluent discharge. • CGtSNG proposes an idea of using redundant coke-oven gas for producing SNG production. - Abstract: There was a rapid development of coal to synthetic natural gas (SNG) projects in the last few years in China. The research from our previous work and some other researchers have found coal based SNG production process has the problems of environmental pollution and emission transfer, including CO_2 emission, effluent discharge, and high energy consumption. This paper proposes a novel co-feed process of coal and coke-oven gas to SNG process by using a dry methane reforming unit to reduce CO_2 emissions, more hydrogen elements are introduced to improve resource efficiency. It is shown that the energy efficiency of the co-feed process increases by 4%, CO_2 emission and effluent discharge is reduced by 60% and 72%, whereas the production cost decreases by 16.7%, in comparison to the conventional coal to SNG process. As coke-oven gas is a waste gas in most of the coking plant, this process also allows to optimize the allocation of resources.

  4. Coking oven for continuous coke production

    Energy Technology Data Exchange (ETDEWEB)

    Vabrousek, R

    1979-07-15

    The coking oven has a vertical rectangular chamber with lateral heating walls to which heat exchangers are attached. The roof from the face of the chamber is a hermetic chute, whose vertical walls are connected to the lateral walls of the chamber and which has the feed conveyor with an unloading and evening device; to the upper wall of which a hermetic loading funnel for coal is attached and a lead-off for gas. The bottom of the chamber consists of segmented locks that are taken up by the hermetic chute. The chute's vertical walls are connected to the vertical walls of the chamber and its horizontal wall has a hermetic unloading funnel with a conveyor for coke removal. Height and width of the chamber are similar to standard chambers; their length reaches 100 to 200 m and longer. Length depends on coke preparation time and speed with which the unloading device can transfer coal. For normal operation, the conveyor belt must function properly in conjunction with the unloading device and segmented locks that form the bottom of the chamber.

  5. The coke dilemma

    Energy Technology Data Exchange (ETDEWEB)

    Champagne, P E; Lewis, J A

    1989-08-01

    Coke-making capacity reductions and the current status of coke oven batteries in the USA are surveyed, as well as prior forecasts of the steel and coke markets. The future position is then analysed and it is concluded that the US coke supply situation should improve up to 1995, but that there could be major domestic coke production deficits in the period 1996-2000; critical decisions will soon have to be made about replacement of coking capacity.

  6. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Michael Volk Jr; Keith Wisecarver

    2005-10-01

    Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

  7. Fissure formation in coke. 2: Effect of heating rate, shrinkage and coke strength

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    We investigate the effects of the heating rate, coke shrinkage and coke breakage strength upon the fissure pattern developed in a coke oven charge during carbonisation. This is done principally using a mechanistic model of the formation of fissures, which considers them to be an array of equally spaced fissures, whose depth follows a 'period doubling' pattern based upon the time history of the fissures. The model results are compared with pilot scale coke oven experiments. The results show that the effect of heating rate on the fissure pattern is different to the effect of coke shrinkage, while the effect of coke breakage strength on the pattern is less pronounced. The results can be seen in both the shape and size of resulting coke lumps after stabilisation. The approach gives the opportunity to consider means of controlling the carbonisation process in order to tune the size of the coke lumps produced. 7 refs., 18 figs., 4 tabs.

  8. Determination of electrical resistivity of dry coke beds

    Energy Technology Data Exchange (ETDEWEB)

    Eidem, P.A.; Tangstad, M.; Bakken, J.A. [NTNU, Trondheim (Norway)

    2008-02-15

    The electrical resistivity of the coke bed is of great importance when producing FeMn, SiMn, and FeCr in a submerged arc furnace. In these processes, a coke bed is situated below and around the electrode tip and consists of metallurgical coke, slag, gas, and metal droplets. Since the basic mechanisms determining the electrical resistivity of a coke bed is not yet fully understood, this investigation is focused on the resistivity of dry coke beds consisting of different carbonaceous materials, i.e., coke beds containing no slag or metal. A method that reliably compares the electrical bulk resistivity of different metallurgical cokes at 1500{sup o} C to 1600{sup o}C is developed. The apparatus is dimensioned for industrial sized materials, and the electrical resistivity of anthracite, charcoal, petroleum coke, and metallurgical coke has been measured. The resistivity at high temperatures of the Magnitogorsk coke, which has the highest resistivity of the metallurgical cokes investigated, is twice the resistivity of the Corus coke, which has the lowest electrical resistivity. Zdzieszowice and SSAB coke sort in between with decreasing resistivities in the respective order. The electrical resistivity of anthracite, charcoal, and petroleum coke is generally higher than the resistivity of the metallurgical cokes, ranging from about two to about eight times the resistivity of the Corus coke at 1450{sup o}C. The general trend is that the bulk resistivity of carbon materials decreases with increasing temperature and increasing particle size.

  9. Materials for making coke

    Energy Technology Data Exchange (ETDEWEB)

    Kern, L

    1936-08-19

    In the preparation of carbonized fuel briquettes, material such as bituminous, lignitic, or anthracitic coal, slack, waste or shale is treated with an electropositive solution such as hydrochloric acid or an acidic chloride to bring ash-forming constituents into colloidal form. The mixture is pressed with a colloid precipitating electro-negative solution such as sodium hydroxide, and moulded, the product being heated in the absence of air and coked. In an example bituminous coal is ground and then masticated with dilute hydrochloric acid. Some dilute manganese chloride is added followed by a solution of sodium hydroxide which precipitates the metals and silica as colloidal gels while the mixture is thoroughly agitated. The plastic mass is briquetted and dried at about 125/sup 0/C and then coked in vertical ovens at 700/sup 0/C. Chlorides recovered with the distillate gases may be utilized as solvent instead of hydrochloric acid. If the coal contains a large amount of sulfur acidified manganese chloride including a large proportion of iron is used as colloid forming material, the oxides of manganese and iron subsequently precipitated forming stable compounds with the non-volatile sulfur on coking or combustion.

  10. Effects of Coke Calcination Level on Pore Structure in Carbon Anodes

    Science.gov (United States)

    Fang, Ning; Xue, Jilai; Lang, Guanghui; Bao, Chongai; Gao, Shoulei

    2016-02-01

    Effects of coke calcination levels on pore structure of carbon anodes have been investigated. Bench anodes were prepared by 3 types of cokes with 4 calcination temperatures (800°C, 900°C, 1000°C and 1100°C). The cokes and anodes were characterized using hydrostatic method, air permeability determination, mercury porosimetry, image analysis and confocal microscopy (CSLM). The cokes with different calcination levels are almost the same in LC values (19-20 Å) and real density (1.967-1.985 g/cm3), while the anode containing coke calcined at 900°C has the lowest open porosity and air permeability. Pore size distribution (represented by Anode H sample) can be roughly divided into two ranges: small and medium pores in diameter of 10-400 μm and large pores of 400-580 μm. For the anode containing coke calcined at 800°C, a number of long, narrow pores in the pore size range of 400-580 μm are presented among cokes particles. Formation of these elongated pores may be attributed to coke shrinkages during the anode baking process, which may develop cracking in the anode under cell operations. More small or medium rounded pores with pore size range of 10-400 μm emerge in the anodes with coke calcination temperatures of 900°C, 1000°C and 1100°C, which may be generated due to release of volatiles from the carbon anode during baking. For the anode containing coke calcined at 1100°C, it is found that many rounded pores often closely surround large coke particles, which have potential to form elongated, narrow pores.

  11. Influence of fly dust from coking plants on some biological processes of plants

    Energy Technology Data Exchange (ETDEWEB)

    Masek, V

    1972-03-01

    The influence of three typical samples of fly dust from a coking plant on enzymatic reactions, photosynthesis, chlorophyll concentration in leaves of bean plants was studied. The hydrolysis of starch with amylases and of the albumen with pepsin at 37 C and the inversion of sacharosis by invertase in a buffered environment were also examined. None of the three dust samples had a significant effect on enzymatic reactions. Applying the dust samples to the leaves of young bean plants reduced the intensity of photosynthesis and chlorophyll concentration. In aqueous extracts, the dust samples liberated only small quantities of nutrients, plants which were grown in a dust suspension showed no increase of dry substance and growth rate. A stimulating effect of the dust samples on root growth was determined. Mixing the dust samples with the soil influenced the accessibility of water to plants. 17 references, 6 figures, 9 tables.

  12. Treatment of coke-oven wastewater with the powdered activated carbon-contact stabilization activated sludge process. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Suidan, M.T.; Deady, M.A.; Gee, C.S.

    1983-11-01

    The objective of the study was to determine optimum parameters for the operation of an innovative process train used in the treatment of coke-over wastewater. The treatment process train consisted of a contact-stabilization activated sludge system with powdered activated carbon (PAC) addition, followed by activated sludge nitrification, followed by denitrification in an anoxic filter. The control and operating parameters evaluated during the study were: (a) the average mixed-liquor PAC concentration maintained in the contact-stabilization system, (b) the solids retention time practiced in the contact-stabilization system, and (c) the hydraulic detention time maintained in the contact aeration tank. Three identical treatement process trains were constructed and employed in this study. The coke-oven wastewater used for this investigation was fed to the treatment units at 30% strength. The first part of the study was devoted to determining the interactions between the mixed liquor PAC concentration and the solids retention time in the contact-stabilization tanks. Results showed that optimum overall system performance is attainable when the highest sludge age (30 day) and highest mixed liquor PAC concentration were practiced. During the second phase of the study, all three systems were operated at a 30 day solids retention time while different detention times of 1, 2/3 and 1/3 day were evaluated in the contact tank. PAC addition rates were maintained at the former levels and, consequently, reduced contact times entailed higher mixed liquor carbon concentrations. Once again, the system receiving the highest PAC addition rate of PAC exhibited the best overall performance. This system exhibited no deterioration in process performance as a result of decreased contact detention time. 72 references, 41 figures, 24 tables.

  13. Hydrotreating catalyst deactivation by coke from SRC-II oil

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Y.; Kumata, F.; Massoth, F.E.

    1988-10-01

    Samples of a CoMo/Al/sub 2/O/sub 3/ catalyst were partially deactivated with SRC-II feed in an autoclave reactor to give coked samples of 5 to 18% C. The coked catalysts were analyzed for surface area, pore volume, coronene adsorption and diffusivity, and their catalytic activity determined for hydrodesulfurization (HDS), hydrodeoxygenation (HDO) and C-N hydrogenolysis (CNH) using model compounds. All of the above measurements decreased with increase in coke content. Property data indicate that some pores are blocked by coke and diffusivity results show narrowing of pore mouths with increasing coke content. Catalyst deactivation versus coke level was identical for HDS and HDO, but less for CNH. A simple model of coke deactivation was developed to relate activity to coke content. Coke is envisioned as forming wedge-like deposits in the catalyst pores. 11 refs., 5 figs., 3 tabs.

  14. Fine art of coking

    Energy Technology Data Exchange (ETDEWEB)

    Dresner, S.

    1984-01-01

    The art and science of coking are discussed. Coke is the solid carbon made from the heavy, viscous residue left after the more useful products such as gasoline and diesel fuel have been refined out of the crude oil. Fuel grade coke can be a substitute for steam coal in many applications. Low-sulfur fuel coke is used in blast furnaces for steelmaking. The operations of Conoco's refineries for producing coke is described.

  15. Physico-chemical characterization of products from vacuum oil under delayed coking process by infrared spectroscopy and chemometrics methods

    International Nuclear Information System (INIS)

    Meléndez, L V; Cabanzo, R; Mejía-Ospino, E; Guzmán, A

    2016-01-01

    Eight vacuum residues and their delayed coking liquids products from Colombian crude were study by infrared spectroscopy with attenuated total reflectance (FTIR-ATR) and principal component analysis (PCA). For the samples the structural parameters of aromaticity factor (fa), alifaticity (A2500-3100cm -1 ), aromatic condensation degree (GCA), length of aliphatic chains (LCA) and aliphatic chain length associated with aromatic (LACAR) were determined through the development of a methodology, which includes the previous processing of spectroscopy data, identifying the regions in the IR spectra of greatest variance using PCA and molecules patterns. The parameters were compared with the results obtained from proton magnetic resonance ( 1 H-NMR) and 13 C-NMR. The results showed the influence and correlation of structural parameters with some physicochemical properties such as API gravity, weight percent sulphur (% S) and Conradson carbon content (% CCR) (paper)

  16. Reaction Mechanism for the Formation of Nitrogen Oxides (NO x ) During Coke Oxidation in Fluidized Catalytic Cracking Units

    KAUST Repository

    Chaparala, Sree Vidya

    2015-06-11

    Fluidized catalytic cracking (FCC) units in refineries process heavy feedstock obtained from crude oil distillation. While cracking feed, catalysts get deactivated due to coke deposition. During catalyst regeneration by burning coke in air, nitrogen oxides (NOx) are formed. The increase in nitrogen content in feed over time has resulted in increased NOx emissions. To predict NOx concentration in flue gas, a reliable model for FCC regenerators is needed that requires comprehensive understanding and accurate kinetics for NOx formation. Based on the nitrogen-containing functional groups on coke, model molecules are selected to study reactions between coke-bound nitrogen and O2 to form NO and NO2 using density functional theory. The reaction kinetics for the proposed pathways are evaluated using transition state theory. It is observed that the addition of O2 on coke is favored only when the free radical is present on the carbon atom instead of nitrogen atom. Thus, NOx formation during coke oxidation does not result from the direct attack by O2 on N atoms of coke, but from the transfer of an O atom to N from a neighboring site. The low activation energies required for NO formation indicate that it is more likely to form than NO2 during coke oxidation. The favorable pathways for NOx formation that can be used in FCC models are identified. Copyright © 2015 Taylor & Francis Group, LLC.

  17. Preparation of activated petroleum coke for removal of naphthenic acids model compounds: Box-Behnken design optimization of KOH activation process.

    Science.gov (United States)

    Niasar, Hojatallah Seyedy; Li, Hanning; Das, Sreejon; Kasanneni, Tirumala Venkateswara Rao; Ray, Madhumita B; Xu, Chunbao Charles

    2018-04-01

    This study employed Box-Behnken design and response surface methodology to optimize activation parameters for the production of activated petroleum coke (APC) adsorbent from petroleum coke (PC) to achieve highest adsorption capacity for three model naphthenic acids. Activated petroleum coke (APC) adsorbent with a BET surface area of 1726 m 2 /g and total pore volume of 0.85 cc/g was produced at the optimum activation conditions (KOH/coke mass ratio) of 3.0, activation temperature 790 °C, and activation time 3.47 h). Effects of the activation parameters on the adsorption pefromances (adsortion capaciy and kinetics) were investigated. With the APC obtained at the optimum activation condition, the maximum adsorption capacity of 451, 362, and 320 (mg/g) was achieved for 2-naphthoic acid, diphenylacetic acid and cyclohexanepentanoic acid (CP), respectively. Although, generally APC adsorbents with a higher specific surface area and pore volume provide better adsorption capacity, the textural properties (surface areas and pore volume) are not the only parameters determining the APC adsorbents' adsorption capacity. Other parameters such as surface functionalities play effective roles on the adsorption capacity of the produced APC adsorbents for NAs. The KOH activation process, in particular the acid washing step, distinctly reduced the sulfur and metals contents in the raw PC, decreasing the leaching potential of metals from APC adsorbents during adsorption. Copyright © 2018 Elsevier Ltd. All rights reserved.

  18. Environmental Benefit Assessment for the Carbonation Process of Petroleum Coke Fly Ash in a Rotating Packed Bed.

    Science.gov (United States)

    Pei, Si-Lu; Pan, Shu-Yuan; Li, Ye-Mei; Chiang, Pen-Chi

    2017-09-19

    A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO 2 and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO 2 removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO 2 per day, at a gas flow rate of 1.47 m 3 /min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO 2 (0.29-0.61 GJ/t-CO 2 ). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO 2 fixation, respectively.

  19. Solar thermochemical production of syngas from petroleum coke: feasibility study for injection of coke slurries

    International Nuclear Information System (INIS)

    Vidal, A.; Romero, M.; Kritter F; Steinfeld A

    2006-01-01

    The steam-gasification of pet-coke using concentrated solar radiation is proposed as a viable alternative to solar hydrogen production. Pet-coke is major solid byproduct from the processing of heavy and extra-heavy oils using delay-coking technology. This report summarizes the major accomplishments to develop a cheap and efficient feeding of petroleum coke by coke water slurries without the need of a carrier gas. The samples were Delayed coke of different grain sizes, in particular from 1,8 to 200 mm (as received). In order to analyse the flow properties of the slurries, some tests were conducted to measure the viscosity of the samples. Then, the pet-coke water slurries were injected into the reactor to study the gasification process. In these experiments, some operational parameters were: molar ratio from 2 to 3 (water/coke), temperature up to 1000 C, residence times from 5 to 9 s. In those conditions, the coke is converted primarily to CO, H 2 , CO 2 and small amounts of methane. Concentration of outlet gases of about 30-50 of H 2 ; 15-20 of CO, 10-15 CO 2 , 1-2% CH 4 were obtained with X coke ∼ 65 to 85%. (authors)

  20. Cocaine (Coke, Crack) Facts

    Science.gov (United States)

    ... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... 69 KB) "My life was built around getting cocaine and getting high." ©istock.com/ Marjot Stacey is ...

  1. Conceptual design of coke-oven gas assisted coal to olefins process for high energy efficiency and low CO2 emission

    International Nuclear Information System (INIS)

    Man, Yi; Yang, Siyu; Zhang, Jun; Qian, Yu

    2014-01-01

    Highlights: • A novel coke-oven gas assisted coal to olefins (GaCTO) process is proposed. • GaCTO has higher energy efficiency and emits less CO 2 compared to coal-to-olefins process. • GaCTO proposes an idea of using redundant coke-oven gas for producing value added products. - Abstract: Olefins are one of the most important platform chemicals. Developing coal-to-olefins (CTO) processes is regarded as one of promising alternatives to oil-to-olefins process. However, CTO suffers from high CO 2 emission due to the high carbon contents of coal. In China, there is 7 × 10 10 m 3 coke-oven gas (COG) produced in coke plants annually. However, most of the hydrogen-rich COG is utilized as fuel or discharged directly into the air. Such situation is a waste of precious hydrogen resource and serious economic loss, which causes serious environmental pollution either. This paper proposes a novel co-feed process of COG assist CTO in which CH 4 of COG reacts with CO 2 in a Dry Methane Reforming unit to reduce emissions, while the Steam Methane Reforming unit produces H 2 -rich syngas. H 2 of COG can adjust the H/C ratio of syngas. The analysis shows that the energy efficiency of the co-feed process increases about 10%, while at the same time, life cycle carbon footprint is reduced by around 85% in comparison to the conventional CTO process. The economic sustainability of the co-feed process will be reached when the carbon tax would be higher than 150 CNY/t CO 2

  2. Calcinating petroleum coke in a furnace with a rotating hearth

    Energy Technology Data Exchange (ETDEWEB)

    Akhmetov, M M; Ezhov, B M; Galeeva, Z G; Goriunov, V S; Karpinskaia, N N; Zaitseva, S A

    1980-01-01

    A scheme is described for an industrial device with a bottom furnace for calcinating coke from slow coking. The consumption and operational indicators of the process during the calcination of standard and needle cokes are given, together with data on the quality of dry and calcinated cokes under different conditions. The basic drawbacks in the operation of the device are described, and measures are proposed for increasing its operational effectiveness.

  3. Development of reduced crude processing technology in delayed coking units; Desenvolvimento da tecnologia de processamento de residuo atmosferico em unidade de coqueamento retardado

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Gloria Maria Gomes; Bartros, Francisco Carlos da Costa; Goncalves, Natalie Jorge; Pala, Danielle Marins; Nadolni, Aline Voigt [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2008-07-01

    Delayed Coking Technology can be described as thermal cracking of low value refinery residual streams into high-value products. This process has been applied in petroleum refining schemes in order to upgrade heavy and ultra-heavy crude oils. The typical feedstock is vacuum residue (VR). When we have an increasing medium distillates demand and refining schemes which have gas oil and VR excess, the simultaneous conversion of these streams becomes economically attractive, due mainly to the increase of diesel production. Thus, the processing of atmospheric residue (AR) in Delayed Coking Units (DCU) has fueled great interest for PETROBRAS. This work presents the results of industrial and pilot plant tests with AR and VR showing the increasing of diesel yields and decreasing of coke yields processing AR as feedstock. When we process all the AR in the DCU with high recycle rate we observe an increasing of 25% on refinery diesel production related to conventional schemes. The refining scheme of the new PETROBRAS refinery at Northeast of Brazil is based on this technology. This refinery will process heavy oils maximizing diesel production with minimum investment. (author)

  4. Effect of nut coke on the performance of the ironmaking blast furnace

    NARCIS (Netherlands)

    Song, Q.

    2013-01-01

    The blast furnace consumes a large amount of high quality metallurgy coke (size 35-80 mm) in addition to ore in the form of pellets and sinter. This coke is the coarse fraction, derived from the coke plant. The fine fraction (8 -35 mm), arise after sieving, named nut coke, can’t be directly used in

  5. Blast-furnace coke production in high capacity coke oven batteries from the viewpoint of domestic raw material resources

    Energy Technology Data Exchange (ETDEWEB)

    Krause, W

    1977-05-01

    The problem is treated in a complex manner taking into account such technological improvements as: oiling, drying, charge preheating, dry quenching of coke as well as mechanical processing of coke which taken together will give blast furnace coke of the highest quality from domestic coals.

  6. Estimation of quality and yields of products from the process of future national oils indelayed coking units; Estimativa da qualidade e dos rendimentos de produtos de coqueamento a partir do processamento de petroleos nacionais

    Energy Technology Data Exchange (ETDEWEB)

    Filipakis, Sofia D.; Silva, Maria do Socorro A.J. da; Guimaraes, Regina C.L. [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2008-07-01

    As the importance of the delayed coking process increases in the Brazilian refinery scenario, it is necessary to perform a more detailed evaluation of vacuum residues potential on this kind of process. This work compares the performance of future produced and exported oils residues with those which are references nowadays as delayed coking feeding. This information is essential for the prediction of the future quality and yield of the products generated by this process, and for the determination of the oils value for exportation. For this purpose, a process simulator was used considering the operational conditions of a real delayed coking unit. The carbon residue and asphaltenes ratio from the residues were also evaluated. This simulation demonstrated that most of the future oils will produce a high quality coke from the point of view of crystallinity and metals content, and it will present high contents of both volatile matter and sulphur. The exported oils residues are likely to show good crystallinity. (author)

  7. Distillation of tar and tar fractions in the presence of surface-active coke

    Energy Technology Data Exchange (ETDEWEB)

    Jaeppelt, A; Klaus, J

    1943-01-01

    The tar obtained by low-temperature carbonization of Upper Silesian gas coke and fractions from this tar were distilled in the presence of different grades of coke dust with varying surface activity; the coke had been activated by steam in the course of its production by low-temperature carbonization. The surface activity of the coke dusts was measured by determining the heat of wetting with C/sub 6/H/sub 6/. Tar and coke dust, both anhydrous, were mixed in a kneading machine in such proportions that the capillaries of the dust were saturated and enough ''externally'' bound tar was present to permit briquetting. The briquets were distilled without cracking and with steam as heating medium. The yield and quality of the distillate depended on the magnitude of the internal surface of the coke dust used; a mixture of a very active coke from brown coal and tar yielded a distillate with Conradson carbon residue of 1.34 percent, asphalt content 6.1 percent and eta/sub 20/ 5.4/sup 0/ E. as compared with C residue of 10.95 percent, asphalt content 33.5 percent and eta/sub 20/ 123.6/sup 0/ E. of the distillate obtained in the absence of surface-active coke. Even higher-boiling fractions can be improved by this treatment, although it is preferable to use oils with an initial boiling point below 300/sup 0/. The ratio of oil to adsorbent is not critical, but better results were obtained with higher percentages of added coke dust. The process in its present form is not suited for the conversion of crude creosote to useful phenols.

  8. Alternative coke production from unconventional feedstocks

    Energy Technology Data Exchange (ETDEWEB)

    Smoot, D.; Eatough, C.N.; Heaton, J.S.; Eatough, S.R.; Miller, A.B. [Combustion Resources, Provo, UT (US)

    2004-07-01

    This presentation reports on US Department of Energy and company sponsored research and development to develop a technology and process for making metallurgical-quality coke from alternate feedstocks, including by-product and waste carbonaceous materials. The basic patent-pending process blends and presses these carbon-containing materials into briquettes of specified size. This product is referred to as CR Clean Coke because pollutant emission levels are carefully controlled to low levels with little or no vagrant emissions during processing. A wide range of feedstock materials has been investigated in over 600 tests for run-of-mine and waste coal fines of various rank with blends of coal tars and pitches, coal and biomass chars, met-coke breeze or petroleum coke. For various coal/pet-coke/tar feedstocks, CR has produced uniform-sized briquettes in commercial-scale briquettes in three nominal sizes: one inch, two inch, and three inch. These products have been successfully qualified according to stringent requirements for conventional met-coke use in a blast furnace. Several formulation have met and frequently exceeded these established met-coke specifications. One specific product containing coal, tar and pet-coke was selected as a base formulation for which preliminary process design and cost estimates have been completed for construction and operation of a demonstration plant capable of producing 120,000 tons per year of CR Clean Coke. Plant design elements and blast furnace test plans are presented. Tailoring of CR Clean Coke products to other prospective end users including foundry, sugar, soda ash, and ferrometals industries presents additional opportunities. The text is accompanied by 30 slides/overheads. 14 refs., 3 figs., 9 tabs.

  9. Study on Reduction Kinetics of Briquettes of Hematite Fines with Boiler Grade Coal and Coke Dust in Two Different Forms: Intermixing and Multilayered

    Science.gov (United States)

    Roy, Gopal Ghosh; Sarkar, Bitan Kumar; Chaudhuri, Mahua Ghosh; Mitra, Manoj Kumar; Dey, Rajib

    2017-10-01

    An attempt has been made to utilise hematite ore fines in the form of briquettes with two different form of mixing i.e. intermixing and multilayered by means of carbothermal reduction along with boiler grade coal and coke dust. The influence of reduction temperature (1323, 1373 and 1423 K) and reduction time (10, 20, 30, 45 and 60 min) has been investigated in detail and the reduced briquettes are characterised by XRD, SEM analyses. The reducibility of intermixing briquettes is found to be higher for multilayered briquettes. In addition, isothermal kinetic study has also been carried out for both intermixing and multilayered briquettes. The activation energy for intermixing briquettes are evaluated to be 125.88 kJ/mol for the initial stage of reaction (CG3 controlled mechanism) and 113.11 kJ/mol for the later part of reaction (D3 controlled mechanism), respectively. In case of multilayered briquettes, the corresponding activation energy is found to be 235.59 kJ/mol for reaction (CG3 controlled mechanism). These results corroborate the observed better reducibility of the intermixing briquettes over multilayered briquettes.

  10. Upgrading oil sands bitumen with FLUID COKING and FLEXICOKING technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kamienski, P.; Phillips, G. [ExxonMobil Research and Engineering Co., Fairfax, VA (United States); McKnight, C.; Rumball, B. [Syncrude Canada Ltd., Calgary, AB (Canada)

    2009-07-01

    This presentation described EMRE's Fluid Coking and Flexicoking technologies that are well suited for upgrading Alberta's heavy crudes and oil sands bitumen into pipelineable crudes or synthetic crudes, which can be further processed into transportation fuels. The Fluid Coking technology uses a fluidized bed reactor that thermally converts the heavy oils into light gases, liquids and coke. The metals and much of the sulphur are concentrated in the coke. Combustion of the coke provides process heat and the remaining coke is sold or stored on site for later recovery. Syncrude Canada currently operates 3 Fluid Coking units in northern Alberta. Flexicoking extends fluid coking by integrating air gasification to produce a carbon monoxide/hydrogen rich fuel gas that helps meet fuel and energy requirements of bitumen recovery and upgrading. The yields of light gas and liquids are similar to those of the Fluid Coking process. The partial combustion of coke provides the process heat for the thermal conversion and gasification steps. The remaining coke is gasified and desulphurized using Flexsorb technology. At present, there are 5 Flexicoking units in operation around the world. Interest in the technology is growing, particularly in locations with large demand for clean fuel or electricity. It is also suitable for steam assisted gravity drainage (SAGD) operations in Alberta. This presentation outlined the operating principles of the Flexicoking integrated gasification system and compared it with more expensive oxygen gasification processes. tabs., figs.

  11. Emission and source characterization of monoaromatic hydrocarbons from coke production

    Energy Technology Data Exchange (ETDEWEB)

    He, Q.S.; Wang, X.M.; Sheng, G.Y.; Fu, J.M. [Chinese Academy of Sciences, Guangzhou (China). State Key Laboratory of Organic Geochemistry

    2005-09-15

    Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

  12. [Emission and source characterization of monoaromatic hydrocarbons from coke production].

    Science.gov (United States)

    He, Qiu-Sheng; Wang, Xin-Ming; Sheng, Guo-Ying; Fu, Jia-Mo

    2005-09-01

    Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

  13. Process of coking or distilling fuels, bituminous shale, and the like

    Energy Technology Data Exchange (ETDEWEB)

    Jurgensen, R

    1892-03-17

    The charge present in a chamber is exposed without changes to stepwise higher temperatures. This is accomplished so that only a few chambers whose contents are almost finished are heated by generator gas. The distillation products of these chambers go through the charge of the following chambers and carry out carbonization products, which are given for the most part by passage through the following chambers to the colder charge in condensed form, whereby the gases escape out the chimney.

  14. A hydraulic device for unloading coke

    Energy Technology Data Exchange (ETDEWEB)

    Kretinin, M.V.; Abizgildin, U.M.; Kirillov, T.S.; Makarov, M.I.; Prokopov, O.I.; Solov' ev, A.M.

    1979-07-15

    A hydraulic device for unloading petroleum coke from slow carbonization chambers is characterized by an arrangement whereby in order to increase the output of large size coke by controlling the increment of the cutting line of the coke, the mechanism used to move the rod in the hydraulic cutter is built in the form of a rod rotation rotor; a gear wheel is mounted on the immobile section of this rotor, and on the mobile section a multi-stage regulator is installed. The drive gear of the regulator is engaged with the gear wheel, while the driven gear is connected to the rack, which is fastened to the rod.

  15. Hot testing of coke

    Energy Technology Data Exchange (ETDEWEB)

    Balon, I D

    1976-07-01

    Earlier investigations failed to take full account of the factors affecting coke behavior within the blast furnace. An apparatus was accordingly developed for testing coke, based on a cyclone furnace where the sample could be held in a flow of hot oxidizing gases, simulating conditions in the blast furnace hearth. The results are said to be suitable for comprehensive assessment of the coke, including abrasive strength and its rate of gasification in a flow of carbon dioxide. Coke of size 6-10 mm tested at 1,100/sup 0/C in an atmosphere of oxidizing gases close to those obtaining in the blast furnace hearth, indicated that destruction and total gasification of the coke occurs after 5 minutes for a weak coke and 8 minutes for strong coke, depending on the physico-chemical and physico-mechanical properties of the particular coke. When samples were treated for a fixed period (3 minutes), the amount of coke remaining, and the percentage over 6 mm varied between 22 and 40 and between 4 and 7 percent respectively.

  16. Genesis of natural cokes: Some Indian examples

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Ashok K.; Sharma, Mamta [Central Institute of Mining and Fuel Research, Dhanbad, PIN-828108 (India); Singh, Mahendra P. [Banaras Hindu University, Varanasi, PIN-221005 (India)

    2008-06-13

    In Indian coalfields huge amounts of natural coke have been produced due to magmatic intrusions. Jharia Coalfield in eastern part of India alone contains approximately 2000 Mt of baked coking coal as a consequence of these intrusions in the form of discordant and concordant bodies. This paper is an effort to investigate the effect of carbonization in two intrusion affected coal seams of Ena (seam XIII) and Alkusa (seam XIV) collieries of Jharia Coalfield. Natural coke is derived from coking coal under in-situ conditions due to intense magmatic induced heat and overburden pressure. Natural coke is characterized by the presence of low volatile matter and high ash contents and organic constituents showing isotropy and anisotropy. Through physical, petrographic and chemical properties of natural coke or 'jhama' as determined by various methods it has been established that the reactives in the unaltered coals (vitrinite, liptinite, pseudovitrinite, reactive semifusinite, etc.) are < 25.0 vol.%, moisture < 2.5%, volatile matter < 15.0% and hydrogen < 4.0%. The temperatures attained in the coal seams have been deciphered using some standard models, which indicate that a temperature {proportional_to} 1000 C was attained. This produced huge amount of anisotropic and deposited carbons. An attempt has been made to understand the factors that influence the genesis of natural coke and heat altered maceral products in coals in Indian coalfields. (author)

  17. Development of an installation for the production of high-purity hydrogen using the pressure-swing-adsorption process with coke-oven gas as feedstock

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, M; Sugishita, M

    1986-04-01

    This paper describes how Nippon Steel developed a process for producing high-purity hydrogen using the PSA method with coke-oven gas as a feedstock. The process comprises a gas-compression and gas-cooling stage, a pre-treatment stage, an adsorption stage, a de-oxygenation stage and various control and maintenance devices, etc. The triple-tower plant constructed is the equivalent of a four-tower conventional installation, with a maximum capacity of around 10,000 Nm/sup 3//h. 1 tab., 14 figs., 3 refs.

  18. REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

    Energy Technology Data Exchange (ETDEWEB)

    Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

    1999-09-01

    Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

  19. The coke drum thermal kinetic effects

    Energy Technology Data Exchange (ETDEWEB)

    Aldescu, Maria M.; Romero, Sim; Larson, Mel [KBC Advanced Technologies plc, Surrey (United Kingdom)

    2012-07-01

    The coke drum thermal kinetic dynamics fundamentally affect the coker unit yields as well as the coke product properties and unit reliability. In the drum the thermal cracking and polymerization or condensation reactions take place in a semi-batch environment. Understanding the fundamentals of the foaming kinetics that occur in the coke drums is key to avoiding a foam-over that could result in a unit shutdown for several months. Although the most dynamic changes with time occur during drum filling, other dynamics of the coker process will be discussed as well. KBC has contributed towards uncovering and modelling the complexities of heavy oil thermal dynamics. (author)

  20. In the coking section of the Scientific Council of the Main Committee for Science and Technology 'New processes in ferrous metallurgy'

    Energy Technology Data Exchange (ETDEWEB)

    Bukvareva, O.F.

    1989-12-01

    Reports on a meeting held in June 1990 in Khar'kov on new technologies of black coal coking and methods for coal gas purification used in the USSR and other countries. The following problems associated with economic analysis of new coking technologies were analyzed: types of coal used in mixtures for coking, mixtures for coking, coal mixture preheating, partial briquetting. The following problems associated with coal gas purification were discussed: primary cooling systems, methods for ammonia separation from coal gas, coal gas desulfurization, separation of hydrogen cyanide, amine methods for desulfurization. Recommendations for research programs on new coking technologies and on coal gas purification are discussed.

  1. Forming processes and mechanics of sheet metal forming

    NARCIS (Netherlands)

    Burchitz, I.A.

    2004-01-01

    The report is dealing with the numerical analysis of forming processes. Forming processes is the large group of manufacturing processes used to obtain various product shapes by means of plastic deformations. The report is organized as follows. An overview of the deformation processes and the

  2. Mineral matter reactions in cokes

    Energy Technology Data Exchange (ETDEWEB)

    D. French; R. Sakurovs; M. Grigore [CSIRO Energy Technology (Australia)

    2009-07-15

    Some cokes appear to be particularly susceptible to weakening in the blast furnace. A mechanism which has been postulated to explain this is silica reduction by coke. Thus this project was initiated to ascertain the behaviour of quartz and silicates in coke with an emphasis on the role of the clay minerals. It is now possible to obtain quantitative mineralogical data and, the case of coal, to also obtain quantitative data on mineral grain size, shape and association through the use of automated electron beam image analysis techniques. This new ability can allow relationships between the amount of minerals in a coke and its reactivity to be established for the first time. Samples of five Australian coking coals were selected based upon quartz and clay mineral contents, mineral grain size and association. Samples were also provided by BlueScope Steel of coal, feed coke, and tuyere coke samples from the bosh, deadman and raceway regions of the blast furnace. The analytical work program conducted was as follows: Preparation of cokes by CSIRO; Petrography of starting coals and cokes; QEMSCAN of coals; LTA and XRD of starting coals and cokes; Coke reactivity tests (NSC and small scale); Petrography, LTA and XRD of reacted cokes; Petrographic and XRD examination of heat treated cokes. This study indicates that the NSC reactivity test does not adequately reflect the behaviour of coke in the lower part of the blast furnace. Further investigation of the behaviour of coke in the lower part of the blast furnace is required.

  3. Fissure formation in coke. 3: Coke size distribution and statistical analysis

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; D.E. Shaw; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

    2010-07-15

    A model of coke stabilization, based on a fundamental model of fissuring during carbonisation is used to demonstrate the applicability of the fissuring model to actual coke size distributions. The results indicate that the degree of stabilization is important in determining the size distribution. A modified form of the Weibull distribution is shown to provide a better representation of the whole coke size distribution compared to the Rosin-Rammler distribution, which is generally only fitted to the lump coke. A statistical analysis of a large number of experiments in a pilot scale coke oven shows reasonably good prediction of the coke mean size, based on parameters related to blend rank, amount of low rank coal, fluidity and ash. However, the prediction of measures of the spread of the size distribution is more problematic. The fissuring model, the size distribution representation and the statistical analysis together provide a comprehensive capability for understanding and predicting the mean size and distribution of coke lumps produced during carbonisation. 12 refs., 16 figs., 4 tabs.

  4. Producing metallurgic coke

    Energy Technology Data Exchange (ETDEWEB)

    Abe, T.; Isida, K.; Vada, Y.

    1982-11-18

    A mixture of power producing coals with coal briquets of varying composition is proposed for coking in horizontal chamber furnaces. The briquets are produced from petroleum coke, coal fines or semicoke, which make up less than 27 percent of the mixture to be briquetted and coals with a standard coking output of volatile substances and coals with high maximal Gizeler fluidity. The ratio of these coals in the mixture is 0.6 to 2.1 or 18 to 32 percent, respectively. Noncaking or poorly caking coals are used as the power producing coals. The hardness of the obtained coke is DJ15-30 = 90.5 to 92.7 percent.

  5. Understanding the mechanisms behind coking pressure: Relationship to pore structure

    Energy Technology Data Exchange (ETDEWEB)

    John J. Duffy; M. Castro Diaz; Colin E. Snape; Karen M. Steel; Merrick R. Mahoney [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre, School of Chemical, Environmental and Mining Engineering

    2007-09-15

    Three low volatile coals A, B and C with oven wall pressures of 100 kPa, 60 kPa and 20 kPa respectively were investigated using high-temperature rheometry, {sup 1}H NMR, thermogravimetric analysis and SEM, with the primary aim to better understand the mechanisms behind the coking pressure phenomenon. Rheometer plate displacement measurements ({Delta}L) have shown differences in the expansion and contraction behaviour of the three coals, which seem to correlate with changes in rheological properties; while SEM images have shown that the expansion process coincides with development of pore structure. It is considered that the point of maximum plate height ({Delta}L{sub max}) prior to contraction may be indicative of a cell opening or pore network forming process, based on analogies with other foam systems. Such a process may be considered important for coking pressure since it provides a potential mechanism for volatile escape, relieving internal gas pressure and inducing charge contraction. For coal C, which has the highest fluidity {delta}L{sub max} occurs quite early in the softening process and consequently a large degree of contraction is observed; while for the lower fluidity coal B, the process is delayed since pore development and consequently wall thinning progress at a slower rate. When {Delta}L{sub max} is attained, a lower degree of contraction is observed because the event occurs closer to resolidification where the increasing viscosity/elasticity can stabilise the expanded pore structure. For coal A which is relatively high fluidity, but also high coking pressure, a greater degree of swelling is observed prior to cell rupture, which may be due to greater fluid elasticity during the expansion process. This excessive expansion is considered to be a potential reason for its high coking pressure. 58 refs., 15 figs., 1 tab.

  6. Effects of polymerization and briquetting parameters on the tensile strength of briquettes formed from coal coke and aniline-formaldehyde resin

    Energy Technology Data Exchange (ETDEWEB)

    Demirbas, A.; Simsek, T. [Selcuk University, Konya (Turkey)

    2006-10-15

    In this work, the utilization of aniline (C{sub 6}H{sub 7}N) formaldehyde (HCHO) resins as a binding agent of coke briquetting was investigated. Aniline (AN) formaldehyde (F) resins are a family of thermoplastics synthesized by condensing AN and F in an acid solution exhibiting high dielectric strength. The tensile strength sharply increases as the ratio of F to AN from 0.5 to 1.6, and it reaches the highest values between 1.6 and 2.2 F/AN ratio; it then slightly decreases. The highest tensile strength of F-AN resin-coke briquette (23.66 MN/m{sup 2}) was obtained from the run with 1.5 of F/AN ratio by using (NH4){sub 2}S{sub 2}O{sub 8} catalyst at 310 K briquetting temperature. The tensile strength of F-AN resin-coke briquette slightly decreased with increasing the catalyst percent to 0.10%, and then it sharply decreased to zero with increasing the catalyst percent to 0.2%. The effect of pH on the tensile strength is irregular. As the pH of the mixture increases from 9.0 to 9.2, the tensile strength shows a sharp increase, and the curve reaches a plateau value between pH 9.3 and 9.9; then the tensile strength shows a slight increase after pH = 9.9.

  7. Studying properties of carbonaceous reducers and process of forming primary titanium slags

    Directory of Open Access Journals (Sweden)

    T. K. Balgabekov

    2014-10-01

    Full Text Available When smelting a rich titanium slag the most suitable are low-ash reducers, and the studies revealed the suitability for this purpose of special coke and coal. An important property of a reducer is its specific resistance. Therefore there were carried out studies for measuring electric resistance of briquettes consisting of ilmenite concentrate and different carbonaceous reducers. It is recommended to jointly smelt the briquetted and powdered burden (the amount of the powdered burden varies form 20 tо 50 %, this leads to the increase of technical-economic indicators of the process.

  8. Scientific research in the area of coking and coking by-products (based on material from the All-Union Coordinating Conference)

    Energy Technology Data Exchange (ETDEWEB)

    Rydkevich, M.I.; Tselik, M.P.; Belkina, T.V.

    1985-06-01

    Subjects covered in the all-union coordinating conference on coking and chemical by-products of coking, which took place on 13-15 July 1984, are discussed. One hundred forty eight on-going and new research themes accepted as research projects for 1985-86 were discussed. Areas of research include coals from the eastern deposits and Pechora basin as raw materials for coking; coals from the southern deposits as coking raw materials; technology of coal preparation for coking; technology for producing blast furnace coke and methods of assessing its quality; technology for producing other kinds of coke and carbon graphite materials; methods for extraction processing and producing chemical products from coking.

  9. Pace studying worldwide coke production

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    Pace Consultants Inc., Houston, has started a multiclient study of world-wide petroleum coke production, examining environmental initiatives and eventually forecasting prices of fuel grade coke. Pace expects coker expansions, increased operating severity, and reduced cycle times to boost coke supply to more than 50 million metric tons/year in 2000, compared with 39.7 million metric tons in 1992. Increased supply and tightened environmental rules in countries consuming large amounts of petroleum coke will be the main factors affecting coke markets. The paper discusses coke quality and the Japanese market

  10. Coke breakage behaviour in relation to its structure

    Energy Technology Data Exchange (ETDEWEB)

    Peirce, T J; Horton, A E; Tucker, J

    1980-06-14

    The relationship between coke macrostructure and volumetric (coarse) breakage behaviour, and the manner in which both features are affected by the coal charge composition are discussed. Coke pieces which are extensively fissured fail spontaneously after only a few revolutions in the drum; coke pieces which are less fissured require an extended treatment in the drum and finally fail in a manner consistent with that of fatigue crack growth induced by repeated impact. This heterogeneity in breakage behaviour was demonstrated in terms of an abrupt change in gradient of the Weibull distribution function for the coke. Heterogeneity may be removed by fully stabilising the coke or by the use of a more energetic test method. The role of fatigue crack growth in coke breakage was studied by cutting fissures of defined depth in full stabilised coke and assessing the rate of crack growth as a function of fissure depth and fracture toughness. The form of the results was consistent with that given by the Paris-Erdogan law and the rate of crack growth (for a given stress intensity level) was shown to increase with reducing coke toughness. Explanations are suggested to account for the role of blend additives in modifying the fissured properties and fracture toughness of coke made from high-volatile coal.

  11. Uranium alloy forming process research

    International Nuclear Information System (INIS)

    Chow, T.S.; Biesiada, T.A.; Sunwoo, A.; Long, J.; Anklam, T.; Kang, S.W.

    1997-01-01

    The study of modern U-6Nb processes is motivated by the needs to reduce fabrication costs and to improve efficiency in material usage. We have studied two potential options: physical vapor deposition (PVD) for manufacturing near-net-shape U-6Nb, and kinetic-energy metallization (KEM) as a supplemental process for refurbishing recycled parts. In FY 1996, we completed two series of PVD runs and heat treatment analyses, the characterization of the microstructure and mechanical properties, a comparison of the results to data for wrought-processed material, and experimental demonstration of the KEM feasibility process with a wide range of variables (particle materials and sizes, gases and gas pressures, and substrate materials), and computer modeling calculations

  12. An additive for a petroleum coke and water suspension

    Energy Technology Data Exchange (ETDEWEB)

    Khiguti, K.; Igarasi, T.; Isimura, Y.; Kharaguti, S.; Tsudzina, T.

    1983-03-04

    The patent covers an additive for a petroleum coke and watersuspension which contains soap of an aliphatic acid (AM) and or a salt of a maleic acid copolymer (SMK). The aliphatic acid soap is a salt of an alkaline earth metal of C6 to C22 aliphatic acid, an ammonium salt or a salt of a lower amine. The maleic acid copolymer is a salt (sodium, NH4) of a lower amine of a maleic anhydride copolymer with a copolymerizing vinyl additive. Capric acid, lauric acid, palmatic acid, aleic and other acids may be used as the aliphatic acid, while methylamine, trimethylamine, diethanolamine, morpholine and so on may be used as the lower amine salt. Ethylene, vinylchloride, methyl(meta)acrylate and so on are used as the polymerizing vinyl compound. The molar ratio of the maleic anhydride to the polymerizing vinyl compound is in a range from 1 to 1 to 1 to 10 (preferably 1 to 1 to 1 to 3). The maleic acid copolymer has a mean molecular mass within 1,000 to 5,000. The additive with the optimal composition contains a solvent, a thickener, an anticorrosion substance, anticoagulants, surfacants (PAV) and so on. A highly concentrated suspension of oil coke and water with a 50 to 75 percent concentration of powder form petroleum coke may be produced using the patented additive. Such a suspension is characterized by low viscosity, high stability and forms no foam during processing.

  13. Processes for production of alternative waste forms

    International Nuclear Information System (INIS)

    Ross, W.A.; Rusin, J.M.; McElroy, J.L.

    1979-01-01

    During the past 20 years, numerous waste forms and processes have been proposed for solidification of high-level radioactive wastes (HLW). The number has increased significantly during the past 3 to 4 years. At least five factors must be considered in selecting the waste form and process method: 1) processing flexibility, 2) waste loading, 3) canister size and stability, 4) waste form inertness and stability, and 5) processing complexity. This paper describes various waste form processes and operations, and a simple system is proposed for making comparisons. This system suggests that one goal for processes would be to reduce the number of process steps, thereby providing less complex processing systems

  14. The coke formation during the pyrolysis of 1,2-dichloroethane - results of radiotracer experiments

    International Nuclear Information System (INIS)

    Kopinke, F.D.; Zychlinski, W.; Rodewald, D.

    1990-01-01

    The formation of coke-like deposits during the pyrolysis of dichloroethane has been investigated by means of 14 C-labelled compounds. Starting from industrial feedstocks coke is formed from dichloroethane and its primary reaction products as well as from trace impurities with comparable rates. Chloroprene has been revealed as an effective coke precursor. The coke formation from industrial feedstocks can be reduced significantly by suitable purification methods. (author)

  15. Electrical conductivity of the screening residuals of coke production in context of ferrochromium production in a submerged arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Rousu, Arto; Mattila, Olli [Lab. of Process Metallurgy, Univ. of Oulu (Finland)

    2009-11-15

    Coke is used as a reducing agent in the production of ferrochromium in a submerged arc furnace (SAF). Its good electrical conductivity compared to other input materials makes it a dominant current conductivity substance in the burden. The resistance of the coke has to be high enough to ensure the proper functionality of the furnace. Used cokes for submerged arc furnace production are relatively small in size compared to e.g. blast furnace (BF) cokes. A common practice is to use screening residual coke, which is too small for the BF, in SAF. The goal of this study was to show differences in the electrical properties of screening residual cokes compared to coke formed in different parts of the coke battery, in dependence of particle size. The resistances of different cokes were measured and XRD measurements were performed to define the crystallographic structure of the selected cokes. The results indicate that small coke particles have higher overall resistance, which is due to their internal properties. This small weakly carbonized coke is formed in the middle of the coking battery and is subject to changes in varying coking practices. Continuous quality control of screening residual coke is needed to use it in the SAF. (orig.)

  16. Coke quality requirements in POSCO

    Energy Technology Data Exchange (ETDEWEB)

    Song, J.; Yi, J.; Wang, H. [POSCO (Republic of Korea). Cokemaking Dept.

    2001-07-01

    The 26 overheads describes coke quality requirements in POSCO, Republic of Korea. It is concluded that it is necessary to develop new coal and to prompt technical development in order to produce high quality coke. To improve coke quality. Posco had applied DMAIC (define, measurement, analysis, improvement, control) technique which is part of Six-Sigma activity.

  17. Statistical assessment of coal charge effect on metallurgical coke quality

    Directory of Open Access Journals (Sweden)

    Pavlína Pustějovská

    2016-06-01

    Full Text Available The paper studies coke quality. Blast furnace technique has been interested in iron ore charge; meanwhile coke was not studied because, in previous conditions, it seemed to be good enough. Nowadays, requirements for blast furnace coke has risen, especially, requirements for coke reactivity. The level of reactivity parameter is determined primarily by the composition and properties of coal mixtures for coking. The paper deals with a statistical analysis of the tightness and characteristics of the relationship between selected properties of coal mixture and coke reactivity. Software Statgraphic using both simple linear regression and multiple linear regressions was used for the calculations. Obtained regression equations provide a statistically significant prediction of the reactivity of coke, or its strength after reduction of CO2, and, thus, their subsequent management by change in composition and properties of coal mixture. There were determined indexes CSR/CRI for coke. Fifty – four results were acquired in the experimental parts where correlation between index CRI and coal components were studied. For linear regression the determinant was 55.0204%, between parameters CRI – Inertinit 21.5873%. For regression between CRI and coal components it was 31.03%. For multiple linear regression between CRI and 3 feedstock components determinant was 34.0691%. The final correlation has shown the decrease in final coke reactivity for higher ash, higher content of volatile combustible in coal increases the total coke reactivity and higher amount of inertinit in coal increases the reactivity. Generally, coke quality is significantly affected by coal processing, carbonization and maceral content of coal mixture.

  18. Record coking coal settlements

    Energy Technology Data Exchange (ETDEWEB)

    Macdonald, C.

    2005-02-01

    The US$100/tonne psychological barrier in coking coal prices has been well and truly smashed. The article examines developments in coal pricing. It includes quotes from many senior executives in the coal industry as collected at McCloskey's Australian Coal.04 conference held in Sydney, 18-19 November 2004. 2 photos.

  19. High coking value pitch

    Science.gov (United States)

    Miller, Douglas J.; Chang, Ching-Feng; Lewis, Irwin C.; Lewis, Richard T.

    2014-06-10

    A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.

  20. Utilization of HSC-ROSE residue as coking aid for the production of high quality coke from brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Bohlmann, D.; Limmer, H.; Naundorf, W.; Hood, R.L.; Washimi, K. (VEB Petrolchemisches Kombinat, Schwedt (German Democratic Republic))

    1989-04-01

    Evaluates suitability of HSC-ROSE petroleum pitch as binder for production of brown coal coke. This pitch has been available in the GDR since installation in 1988 of a 750 kt/a HSC (high conversion soaker cracking) plant, which processes 360 C visbreaker residue from Soviet crude oil, and the building of a ROSE (residue oil supercritical reaction) plant. Laboratory as well as semi-industrial experiments were carried out at the Freiberg Academy, GDR on pulverizing, briquetting and coking various brown coal types with HSC-ROSE pitch. Briquetting and coking results are shown in tables. Experiments showed that the resulting coke has 124% higher compression strength and 100% higher abrasion strength than regular brown coal coke without HSC-ROSE binder. The high quality coke is adequate for use as metallurgical blast furnace coke. An economic assessment of modifying an existing brown coal coking plant to process 2 Mt/a brown coal with 10% pitch binder is made. Required investment amounts to 54 million US dollars, estimated annual profits based on 1987 prices are 19.5 million US dollars. 4 refs.

  1. Combined XRD and Raman studies of coke types found in SAPO-34 after methanol and propene conversion

    DEFF Research Database (Denmark)

    Wragg, David S.; Grønvold, Arne; Voronov, Alexey

    2013-01-01

    oligomerisation (PO) reactions. The coke caused by MTO leads to two distinct sets of HRPD peaks which can be indexed by two SAPO-34 unit cells with different lattice parameters and coke contents. We believe that these unit cells represent different zones of the catalyst filled with different coke types. PO coking...... does not lead to splitting of the diffraction peaks. Raman spectra show differences between the coke types produced by MTO and PO with the same overall trend of increasingly polyaromatic coke with increasing coke mass. The intensity of the monocyclic and polyaromatic peaks in the MTO Raman spectra...... correspond to the phase fractions of the two cell types used in the Rietveld refinement, suggesting a link between the two phases and the two coke types. The PO Raman spectra have a stronger polyaromatic band at low coke, suggesting that polyaromatics form faster. In situ powder XRD studies suggest...

  2. Estimation of the crack growth mechanism in the coking process. ; Behavior of fracture mechanics parameter. Cokes sonai kiretsu shinten ni kansuru ichikosatsu. ; Hakai rikigaku parameter no kyodo ni tsuite

    Energy Technology Data Exchange (ETDEWEB)

    Yoshino, H; Sato, H; Nogami, H; Miura, T [Tohoku University, Sendai (Japan). Faculty of Engineering

    1991-07-10

    Cracks generated in coke layers during a coking furnace operation are an important factor not only to decide quality of the product, but also govern the energy consumption affecting the heat transfer and material transfer. This paper describes estimations of thermal stress and observations to fracture mechanics parameters, applying the incremental theory to surface cracks seen in the initial stage of carbonization. As a result of calculations using the crack tip opening displacement (CTOD) as a parameter to evaluate displacement in the vicinity of crack tips, the values increased with the increasing heating rate, and agreed qualitatively with the trend found in the experiments. The CTOD relates closely to the temperature dependence of the contraction coefficient, and varies largely at the transition point from the first maximum point to the second maximum point, from which the surface cracks are predicted to have been generated in this temperature region. Also, an estimation was made on the stress expansion coefficient from the stress distribution, and a result that can explain the experimental resultswas obtained. 10 refs., 11 figs.

  3. Coke degradation by surface breakage in a modified tumble drum

    Energy Technology Data Exchange (ETDEWEB)

    Litster, J D

    1987-01-01

    The surface breakage rate constant for three Australian battery cokes was measured in a specially modified tumble drum using a previously developed technique. The effect of experimental test parameters - coke size, sample mass, drum speed, lifter height and lifter number - on the surface breakage rate constant was examined. The motion of coke particles within a tumble drum was filmed in a simulation experiment with a 0.31 m diameter drum. Particles were raised on the lifters, fell and collided with the bottom of the drum. These collisions were the main source of fines (minus 1 mm) production rather than true abrasion as depicted by a rubbing, rolling action. Hence the term 'surface breakage' is more appropriate than 'abrasion' to describe the breakage process. By measuring the volume of coke carried by each lifter and the height of fall of the coke, the effect of drum speed, sample mass, lifter height and number on the rate of surface breakage was successfully explained. The surface breakage rate constant was found to be proportional to particle size to the power 0.33 for the three cokes studied. A normalized surface breakage rate constant was derived which allowed comparison of cokes with different size distributions. This parameter characterises the coke surface breakage resistance.

  4. China's coke industry: Recent policies, technology shift, and implication for energy and the environment

    International Nuclear Information System (INIS)

    Huo, Hong; Lei, Yu; Zhang, Qiang; Zhao, Lijian; He, Kebin

    2012-01-01

    China is the largest coke producer in the world, accounting for over 60% of the world coke production, which makes the coke industry in China a significant coal consumer and air pollutant emitter. Recently, China has taken a series of measures to improve energy efficiency and reduce emissions from the coke industry, including eliminating old and low energy-efficiency coking technologies, promoting advanced technologies, and strengthening energy and environmental requirements on coking processes. As a consequence, China's coke industry is experiencing an unprecedented technology shift, which was characterized by the elimination of old, inefficient, and polluting indigenous ovens and small machinery ones within 10 years. This study examines the policies and the prompt technology shift in China's coke industry, as well as the associated energy and environmental effects, and discusses the implications with respect to the development of the coke industry in China towards a more efficient and clean future. As China sets stricter requirements on energy efficiency and the ambient environment, a more significant change focusing on technologies of energy saving and emission reduction is urgently needed at present. Those mature technologies, including coke dry quenching, coke oven gas recycle, fine particle removal, etc., should be enforced in the near future. - Highlights: ► With 60% of world coke output, China's coke making has big energy/pollution issues. ► Actions were taken to improve energy and environmental performance of coke plants. ► China's coke industry is experiencing an unprecedented technology shift. ► Another shift, focusing on technologies of energy and emission saving, is needed. ► More measurement studies on coking emissions are needed given the importance.

  5. The influence of calcination on the physical and chemical properties of petroleum and mixed cokes

    Energy Technology Data Exchange (ETDEWEB)

    Sikora, K; Syrek, H

    1980-01-01

    Freshly prepared petroleum and coal-petroleum cokes, before utilization for the production of various materials, are subjected to calcining--thermal treatment in a neutral or reducing atmosphere without the admission of air at less than or equal to 1400/sup 0/. During calcining, stabilization of the physical and chemical properties of the cokes takes place. The properties of the obtained coke depend chiefly on the calcining time and temperature. During calcining, volatile substances are removed almost completely from the coke; the coke density is increased, and its structure is put in order; the electrical conductivity is improved; the mechanical strength is increased; and the reactivity of the coke is decreased. Laboratory studies were conducted on calcining mixed coal-petroleum cokes of two grades at 1200, 1250, and 1300/sup 0/ for 2-6 h. In the calcining products the content of volatile substances, the ash content, S content, and density were determined. It was ascertained that calcining of mixed coal-petroleum cokes goes analogously to calcining of pure petroleum cokes. Raising the temperature and increasing the time of calcining has a substantial effect on improvement of coke physical and chemical properties. For high-quality coke, calcining is to be carried out at greater than or equal to 1300/sup 0/ for 4-6 h, for ordinary coke at > 1200/sup 0/ and greater than or equal to 4 h. The results are regarded as starting data for an industrial study of the calcining process.

  6. Design and construction of coke battery 1A at Radlin coke plant, Poland

    Energy Technology Data Exchange (ETDEWEB)

    A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos' kova; N.I. Shkol' naya; V.V. Derevich; A.S. Grankin [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

  7. Programmed heating of coke ovens for increased coke size

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, D.R.; Mahoney, M.R. [University of Newcastle, Callaghan, NSW (Australia)

    2010-11-15

    Large, uniform sized coke is desirable for blast furnace use. It has previously been shown that the coke oven flue temperature in the first few hours of coking is a key determinant of coke size. In this paper, the authors present a new programmed heating approach, which is called pulsed heating, aiming to increase coke mean size at a given average flue temperature. The approach takes into account the charging sequence in coke oven batteries and the authors demonstrate how existing operating practice can be modified in batteries with suitable heating systems to achieve the desired heating programme. A mathematical model of fissure formation provides a prediction of the increase in coke mean size using pulsed heating, compared with standard heating. Pilot scale experiments have also been performed to validate the modelling approach. The results of the modelling indicate that the mean coke size can be increased by several millimetres in some cases, although results from the pilot scale show that pulsed heating increases coke size, but by a smaller amount than that predicted by the model. The potential advantages and limitations of pulsed heating are discussed, as well as opportunities for further investigation of the approach.

  8. Thermal expansion of coking coals

    Energy Technology Data Exchange (ETDEWEB)

    Orlik, M.; Klimek, J. (Vyzkumny a Zkusebni Ustav Nova Hut, Ostrava (Czechoslovakia))

    1992-12-01

    Analyzes expansion of coal mixtures in coke ovens during coking. Methods for measuring coal expansion on both a laboratory and pilot plant scale are comparatively evaluated. The method, developed, tested and patented in Poland by the Institute for Chemical Coal Processing in Zabrze (Polish standard PN-73/G-04522), is discussed. A laboratory device developed by the Institute for measuring coal expansion is characterized. Expansion of black coal from 10 underground mines in the Ostrava-Karvina coal district and from 9 coal mines in the Upper Silesia basin in Poland is comparatively evaluated. Investigations show that coal expansion reaches a maximum for coal types with a volatile matter ranging from 20 to 25%. With increasing volatile matter in coal, its expansion decreases. Coal expansion increases with increasing swelling index. Coal expansion corresponds with coal dilatation. With increasing coal density its expansion increases. Coal mixtures should be selected in such a way that their expansion does not cause a pressure exceeding 40 MPa. 11 refs.

  9. World coking coal markets

    International Nuclear Information System (INIS)

    McCloskey, G.

    2010-01-01

    This article discussed conditions in world coking coal markets. There is increased demand from Asia for metallurgical coal imports. World iron production was up 22 percent in first 7 months of 2010. Supply is up in Australia, the United States, Canada, New Zealand, Russia, and Mongolia, but the unexpected surge in supply caused prices to drop following a robust start to the year. Coking coal exports are up for the United States and Australia, but a delay in expanded production is expected until 2014. There is increased demand from Brazil, India, Taiwan, South Korea, and Japan as well as new plants in Thailand, Indonesia, and Brazil. Unexpectedly, Australia is backing out of the Chinese market but increasing exports to Japan and South Korea. India is seeing flat performance in iron production and imports, and the United States has surged back into Asia. A considerable increase is expected in the seaborne import requirement by 2020. Prices are expected to fall and then rise. This presentation also discussed whether coking coal index pricing is impossible or inevitable. 3 tabs., 5 figs.

  10. Optimization and control of metal forming processes

    NARCIS (Netherlands)

    Havinga, Gosse Tjipke

    2016-01-01

    Inevitable variations in process and material properties limit the accuracy of metal forming processes. Robust optimization methods or control systems can be used to improve the production accuracy. Robust optimization methods are used to design production processes with low sensitivity to the

  11. Alternative method for assessing coking coal plasticity

    Energy Technology Data Exchange (ETDEWEB)

    Dzuy Nguyen; Susan Woodhouse; Merrick Mahoney [University of Adelaide (Australia). BHP Billiton Newcastle Technology Centre

    2008-07-15

    Traditional plasticity measurements for coal have a number of limitations associated with the reproducibility of the tests and their use in predicting coking behaviour. This report reviews alternative rheological methods for characterising the plastic behaviour of coking coals. It reviews the application of more fundamental rheological measurements to the coal system as well as reviewing applications of rheology to other physical systems. These systems may act as potential models for the application of fundamental rheological measurements to cokemaking. The systems considered were polymer melts, coal ash melts, lava, bread making and ice cream. These systems were chosen because they exhibit some physically equivalent processes to the processes occurring during cokemaking, eg, the generation of bubbles within a softened system that then resolidifies. A number of recommendations were made; the steady and oscillatory shear squeeze flow techniques be further investigated to determine if the measured rheology characteristics are related to transformations within the coke oven and the characteristics of resultant coke; modification of Gieseler plastometers for more fundamental rheology measurements not be attempted.

  12. Processability analysis of candidate waste forms

    International Nuclear Information System (INIS)

    Gould, T.H. Jr.; Dunson, J.B. Jr.; Eisenberg, A.M.; Haight, H.G. Jr.; Mello, V.E.; Schuyler, R.L. III.

    1982-01-01

    A quantitative merit evaluation, or processability analysis, was performed to assess the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste form candidates. The reference borosilicate glass process was rated as the simplest, followed by FUETAP concrete, glass marbles in a lead matrix, high-silica glass, crystalline ceramics (SYNROC-D and tailored ceramics), and coated ceramic particles. Cost estimates for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities are also reported

  13. Production of rubbly culm coke from lignite

    Energy Technology Data Exchange (ETDEWEB)

    Koenigs, H B [Rheinische Braunkohlenwerke A.G., Koeln (Germany, F.R.). Hauptabteilung Kohleverarbeitung; Kurtz, R [Rheinische Braunkohlenwerke A.G., Frechen (Germany, F.R.). Abt. Verkokung und Chemie

    1977-08-01

    The article deals with the coke supply of the iron and steel industry, the design, function, and special features of the open-hearth, and describes the coking properties and applications of the culm coke produced from lignite.

  14. Production of fine coke from brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Koenigs, H B

    1977-08-01

    The coke supply of the iron and steel industry, the design, function, and special features of the open-hearth are described, including coking properties and applications of the culm coke produced from brown coal. (In German)

  15. Baking and coking properties of hard coal under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Beyer, H.D.

    1981-09-01

    For a better assessment of the baking and coking properties of hard coal under high pressure as in modern coal beneficiation processes, the determination of the swelling index and the dilatation curve are investigated.

  16. Iterative solvers in forming process simulations

    NARCIS (Netherlands)

    van den Boogaard, Antonius H.; Rietman, Bert; Huetink, Han

    1998-01-01

    The use of iterative solvers in implicit forming process simulations is studied. The time and memory requirements are compared with direct solvers and assessed in relation with the rest of the Newton-Raphson iteration process. It is shown that conjugate gradient{like solvers with a proper

  17. Coke briquets for metallurgy based on a thermoreactive binder

    Energy Technology Data Exchange (ETDEWEB)

    Tjutjunnikov, J.B.; Florinskij, V.N.; Orechov, V.N.; Nefedov, P.J.; Sasmurin, V.I.; Kirenskij, V.N. (Khar' kovskii Inzhenerno-Ehkonomicheskii Institut (USSR))

    1992-02-01

    Describes a process for production of briquets for metallurgy with binder and coke fines or anthracite. The suggested binder is waste phenol resin from the production of phenol (cumene method). Resin properties are given. Possible reaction mechanisms yielding solidified matter are discussed. The production process requires 10-15% binder and applies charge heating up to 200 C over 30 min. Catalytic amounts of sodium hydroxide or sulfuric acid were also employed. The production process is shown in a flowsheet. Properties of produced briquets are tabulated. The briquets were used in a 8 t/h cupola furnace and their performance was compared to that of KL-1 coke. Performance was found to be comparable; the cost of coke briquets was less than that of heating coke. 2 refs.

  18. Fissure formation in coke. 1: The mechanism of fissuring

    Energy Technology Data Exchange (ETDEWEB)

    D.R. Jenkins; M.R. Mahoney; J.C. Keating [CSIRO Mathematical and Information Sciences, North Ryde, NSW (Australia)

    2010-07-15

    Pilot scale coke oven experiments, in which carbonisation has been arrested after 2 and 4 h, have been used to identify key aspects of the initial formation and propagation of fissuring in coke. The experiments show that the primary fissure network is formed within the first few hours of coking and the fissures propagate towards the centre of the oven as coking progresses. They also show that some of the initially formed fissures stop propagating, thus increasing the effective fissure spacing as coking continues. A model for the propagation of regular crack arrays has been used to identify the cause of the initial formation of the fissure network, evaluate the fissure spacing and explain the fissure coarsening effect. The coarsening is shown to be due to an instability, in the form of every second fissure stopping. The formation of lateral fissures is shown to be due to tensile stress formation near the tips of stopped fissures and also to increased shrinkage due to a maximum in the coke contraction coefficient at around 700{sup o}C. 45 refs., 11 figs., 1 tab.

  19. Coking of residue hydroprocessing catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Gray, M.R.; Zhao, Y.X. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical Engineering; McKnight, C.A. [Syncrude Canada Ltd., Edmonton, AB (Canada); Komar, D.A.; Carruthers, J.D. [Cytec Industries Inc., Stamford, CT (United States)

    1997-11-01

    One of the major causes of deactivation of Ni/Mo and Co/Mo sulfide catalysts for hydroprocessing of heavy petroleum and bitumen fractions is coke deposition. The composition and amount of coke deposited on residue hydroprocessing catalysts depends on the composition of the liquid phase of the reactor. In the Athabasca bitumen, the high molecular weight components encourage coke deposition at temperatures of 430 to 440 degrees C and at pressures of 10 to 20 MPa hydrogen pressure. A study was conducted to determine which components in the heavy residual oil fraction were responsible for coking of catalysts. Seven samples of Athabasca vacuum residue were prepared by supercritical fluid extraction with pentane before being placed in the reactor. Carbon content and hydrodesulfurization activity was measured. It was concluded that the deposition of coke depended on the presence of asphaltenes and not on other compositional variables such as content of nitrogen, aromatic carbon or vanadium.

  20. Multibarrier waste forms. Part III: Process considerations

    International Nuclear Information System (INIS)

    Lokken, R.O.

    1979-10-01

    The multibarrier concept for the solidification and storage of radioactive waste utilizes up to three barriers to isolate radionuclides from the environment: a solidified waste inner core, an impervious coating, and a metal matrix. The coating and metal matrix give the composite waste form enhanced inertness with improvements in thermal stability, mechanical strength, and leach resistance. Preliminary process flow rates and material costs were evaluated for four multibarrier waste forms with the process complexity increasing thusly: glass marbles, uncoated supercalcine, glass-coated supercalcine, and PyC/Al 2 O 3 -coated supercalcine. This report discusses the process variables and their effect on optimization of product quality, processing simplicity, and material cost. 11 figures, 2 tables

  1. Process and apparatus to dry and to preheat coal or coal mixtures and the subsequent coking by the use of non- or weakly baking bituminous coals and/or carbon sources. Verfahren und Vorrichtung zur Trocknung bzw. Vorerhitzung von Kohle oder Kohlemischungen und anschliessender Verkokung unter Verwendung nicht oder nur schwachbackender Steinkohlen und/oder Kohlenstofftraegern

    Energy Technology Data Exchange (ETDEWEB)

    Echterhoff, J.; Frick, H.; Schaper, A.; Mohmeyer, H.

    1982-03-25

    A process and an apparatus for the drying and the subsequent coking of non- or weakly baking bituminous coals is described. The coal is compressed by stamping. For preventing the oxidation of the coal grain the coal is kept in contact with an inert medium on the entire path to the coke oven. Water vapor from the coal drying is used as the inert medium.

  2. Demand outlook for sulfur and high-sulfur petroleum coke

    Energy Technology Data Exchange (ETDEWEB)

    Koshkarov, V.Ya.; Danil' yan, P.G.; Feotov, V.E.; Gimaev, R.N.; Koshkarova, M.E.; Sadykova, S.R.; Vodovichenko, N.S.

    1980-01-01

    The feasibility of using sulfur and high-sulfur petroleum coke fines in pyrometallurgical processes and also in the chemical and coal-tar chemical industry is examined. Results of industrial tests on briquetting fines of petroleum coke with a petroleum binder are presented. The feasibility of using the obtained briquets in shaft furnace smelting of oxidized nickel ores, production of anode stock, and also in the chemical industry are demonstrated.

  3. Petroleum coke as energy source: an update

    International Nuclear Information System (INIS)

    Pinelli, G.

    2008-01-01

    A previous review presented a critical evaluation of the use of petroleum coke as energy source. After some years, with reference to increased petroleum coke production, that paper is revised. In particular, the attention is now focused on world petroleum coke market trends and, in regard to petroleum coke used as fuel, on new Italian environment laws. [it

  4. Quantification of mineral matter in commercial cokes and their parent coals

    Energy Technology Data Exchange (ETDEWEB)

    Sakurovs, Richard; French, David; Grigore, Mihaela [CRC for Coal in Sustainable Development, CSIRO Energy Technology, PO Box 330 Newcastle 2300 (Australia)

    2007-10-01

    The nature of mineral matter in coke is an important factor in determining the behaviour of coke in the blast furnace. However, there have been few quantitative determinations of the types of mineral matter in coke and the feed coal. Here we use a technique of quantitative X-ray diffraction - SIROQUANT trademark - to determine the nature and quantity of mineral matter in eleven cokes and their parent materials, using samples of coals and their cokes utilised commercially in blast furnaces around the world. In some of these coals a considerable proportion of the phosphorus was present as goyazite, an aluminium phosphate. In the cokes, most of the iron was incorporated into amorphous aluminosilicate material; metallic iron accounted for about 15% of the iron present, and a similar amount was present as sulfides. Potassium and sodium were largely present as amorphous aluminosilicate material. Most of the quartz in the coal was unaffected by the coking, but a small fraction was transformed into other minerals. Quartz is not completely inert during coking. The amount of the catalytic forms of iron in the coke - iron, iron oxides and iron sulfides - was not related to the amount of pyrite and siderite in the starting coal, indicating that estimation of catalytic iron requires investigation of the mineral matter in coke directly and cannot be estimated from the minerals in the coal. (author)

  5. Automatic combustion control of the ArcelorMittal Tubarao coke oven batteries

    Energy Technology Data Exchange (ETDEWEB)

    L. Barbosa de Oliveira Mello; C.-H. Sampaio Dandrea; G.-H. Marietto Goncalves; A. Estevao Torres; N.-L. Biccas

    2008-05-15

    The objective of the automatic combustion control is to guarantee the operational stability of the coke batteries based on the control of the coking time and consequently, minimize the reduction of useful life of the ovens. This control is guided by a mathematical model whose inputs are process variables and raw materials parameters and outputs are combustion parameters. Therefore, this paper will present the evolution of the performance of the burning process, providing a stability of the coking time.

  6. Hencky's model for elastomer forming process

    Science.gov (United States)

    Oleinikov, A. A.; Oleinikov, A. I.

    2016-08-01

    In the numerical simulation of elastomer forming process, Henckys isotropic hyperelastic material model can guarantee relatively accurate prediction of strain range in terms of large deformations. It is shown, that this material model prolongate Hooke's law from the area of infinitesimal strains to the area of moderate ones. New representation of the fourth-order elasticity tensor for Hencky's hyperelastic isotropic material is obtained, it possesses both minor symmetries, and the major symmetry. Constitutive relations of considered model is implemented into MSC.Marc code. By calculating and fitting curves, the polyurethane elastomer material constants are selected. Simulation of equipment for elastomer sheet forming are considered.

  7. Lowland river systems - processes, form and function

    DEFF Research Database (Denmark)

    Pedersen, M. L.; Kronvang, B.; Sand-Jensen, K.

    2006-01-01

    Present day river valleys and rivers are not as dynamic and variable as they used to be. We will here describe the development and characteristics of rivers and their valleys and explain the background to the physical changes in river networks and channel forms from spring to the sea. We seek...... to answer two fundamental questions: How has anthropogenic disturbance of rivers changed the fundamental form and physical processes in river valleys? Can we use our understanding of fl uvial patterns to restore the dynamic nature of channelised rivers and drained fl oodplains in river valleys?...

  8. Prediction of coking dynamics for wet coal charge

    Directory of Open Access Journals (Sweden)

    Kardaś Dariusz

    2015-09-01

    Full Text Available A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

  9. Multiphysics modelling of the spray forming process

    International Nuclear Information System (INIS)

    Mi, J.; Grant, P.S.; Fritsching, U.; Belkessam, O.; Garmendia, I.; Landaberea, A.

    2008-01-01

    An integrated, multiphysics numerical model has been developed through the joint efforts of the University of Oxford (UK), University of Bremen (Germany) and Inasmet (Spain) to simulate the spray forming process. The integrated model consisted of four sub-models: (1) an atomization model simulating the fragmentation of a continuous liquid metal stream into droplet spray during gas atomization; (2) a droplet spray model simulating the droplet spray mass and enthalpy evolution in the gas flow field prior to deposition; (3) a droplet deposition model simulating droplet deposition, splashing and re-deposition behavior and the resulting preform shape and heat flow; and (4) a porosity model simulating the porosity distribution inside a spray formed ring preform. The model has been validated against experiments of the spray forming of large diameter IN718 Ni superalloy rings. The modelled preform shape, surface temperature and final porosity distribution showed good agreement with experimental measurements

  10. Simulation of Glass Fiber Forming Processes

    DEFF Research Database (Denmark)

    Von der Ohe, Renate

    Two glass fiber forming processes have been simulated using FEM, which are the drawing of continuous glass fibers for reinforcement purposes and the spinning of discontinuous glass fibers - stone wool for insulation. The aim of this work was to set up a numerical model for each process, and to use...... this model in finding relationships between the production conditions and the resulting fiber properties. For both processes, a free surface with large deformation and radiative and convective heat transfer must be taken into account. The continuous fiber drawing has been simulated successfully......, and parametric studies have been made. Several properties that characterize the process have been calculated, and the relationship between the fictive temperature and the cooling rate of the fibers has been found. The model for the discontinuous fiber spinning was brought to the limits of the commercial code...

  11. Assessment of thermal efficiency of heat recovery coke making

    Science.gov (United States)

    Tiwari, H. P.; Saxena, V. K.; Haldar, S. K.; Sriramoju, S. K.

    2017-08-01

    The heat recovery stamp charge coke making process is quite complicated due to the evolved volatile matter during coking, is partially combusted in oven crown and sole flue in a controlled manner to provide heat for producing metallurgical coke. Therefore, the control and efficient utilization of heat in the oven crown, and sole flue is difficult, which directly affects the operational efficiency. Considering the complexity and importance of thermal efficiency, evolution of different gases, combustion of gasses in oven crown and sole flue, and heating process of coke oven has been studied. A nonlinear regression methodology was used to predict temperature profile of different depth of coal cake during the coking. It was observed that the predicted temperature profile is in good agreement with the actual temperature profile (R2 = 0.98) and is validated with the actual temperature profile of other ovens. A complete study is being done to calculate the material balance, heat balance, and heat losses. This gives an overall understanding of heat flow which affects the heat penetration into the coal cake. The study confirms that 60% heat was utilized during coking.

  12. Waste Form Features, Events, and Processes

    International Nuclear Information System (INIS)

    R. Schreiner

    2004-01-01

    The purpose of this report is to evaluate and document the inclusion or exclusion of the waste form features, events and processes (FEPs) with respect to modeling used to support the Total System Performance Assessment for License Application (TSPA-LA). A screening decision, either Included or Excluded, is given for each FEP along with the technical bases for screening decisions. This information is required by the Nuclear Regulatory Commission (NRC) in 10 CFR 63.114 (d, e, and f) [DIRS 156605]. The FEPs addressed in this report deal with the issues related to the degradation and potential failure of the waste form and the migration of the waste form colloids. For included FEPs, this analysis summarizes the implementation of the FEP in TSPA-LA, (i.e., how the FEP is included). For excluded FEPs, this analysis provides the technical bases for exclusion from TSPA-LA (i.e., why the FEP is excluded). This revision addresses the TSPA-LA FEP list (DTN: MO0407SEPFEPLA.000 [DIRS 170760]). The primary purpose of this report is to identify and document the analyses and resolution of the features, events, and processes (FEPs) associated with the waste form performance in the repository. Forty FEPs were identified that are associated with the waste form performance. This report has been prepared to document the screening methodology used in the process of FEP inclusion and exclusion. The analyses documented in this report are for the license application (LA) base case design (BSC 2004 [DIRS 168489]). In this design, a drip shield is placed over the waste package and no backfill is placed over the drip shield (BSC 2004 [DIRS 168489]). Each FEP may include one or more specific issues that are collectively described by a FEP name and a FEP description. The FEP description may encompass a single feature, process or event, or a few closely related or coupled processes if the entire FEP can be addressed by a single specific screening argument or TSPA-LA disposition. The FEPs are

  13. Waste Form Features, Events, and Processes

    Energy Technology Data Exchange (ETDEWEB)

    R. Schreiner

    2004-10-27

    The purpose of this report is to evaluate and document the inclusion or exclusion of the waste form features, events and processes (FEPs) with respect to modeling used to support the Total System Performance Assessment for License Application (TSPA-LA). A screening decision, either Included or Excluded, is given for each FEP along with the technical bases for screening decisions. This information is required by the Nuclear Regulatory Commission (NRC) in 10 CFR 63.114 (d, e, and f) [DIRS 156605]. The FEPs addressed in this report deal with the issues related to the degradation and potential failure of the waste form and the migration of the waste form colloids. For included FEPs, this analysis summarizes the implementation of the FEP in TSPA-LA, (i.e., how the FEP is included). For excluded FEPs, this analysis provides the technical bases for exclusion from TSPA-LA (i.e., why the FEP is excluded). This revision addresses the TSPA-LA FEP list (DTN: MO0407SEPFEPLA.000 [DIRS 170760]). The primary purpose of this report is to identify and document the analyses and resolution of the features, events, and processes (FEPs) associated with the waste form performance in the repository. Forty FEPs were identified that are associated with the waste form performance. This report has been prepared to document the screening methodology used in the process of FEP inclusion and exclusion. The analyses documented in this report are for the license application (LA) base case design (BSC 2004 [DIRS 168489]). In this design, a drip shield is placed over the waste package and no backfill is placed over the drip shield (BSC 2004 [DIRS 168489]). Each FEP may include one or more specific issues that are collectively described by a FEP name and a FEP description. The FEP description may encompass a single feature, process or event, or a few closely related or coupled processes if the entire FEP can be addressed by a single specific screening argument or TSPA-LA disposition. The FEPs are

  14. Scientific Committee of the Institute for the Study of Combustible Minerals discusses 'New processes in the coking by-product industry'

    Energy Technology Data Exchange (ETDEWEB)

    Lisitskaya, R.K.

    1982-05-01

    This paper summarizes reports presented at the Moscow Institute for the Study of Combustible Minerals on Nov. 18, 1981. Introduction of high power unit aggregates in metallurgy is one characteristic of the new trend. Dinas refractory materials were used for brickwork because of their assumed higher thermal conductivity; comparative evaluations, however, proved that oven wall thermal conductivity for Dinas and other brick is approximately the same. Further Dinas research is planned. Considering coke battery operating conditions the expediency of increasing average coke oven size to 450-460 mm in width is discussed. This is expectd to increase efficiency and overall productivity. Partial and complete briquetting with and without binder was discussed including its positive effects and drawbacks when used on an industrial scale in the USSR. Lack of domestic, highly efficient presses and scarcity of binders, mixers and loaders present particular hindrances. Preference is given to partial briquetting without binder due to shortages or lack of domestic equipment.

  15. PROSPECTS FOR COKE BREEZE RECOVERY

    Directory of Open Access Journals (Sweden)

    D. N. Mihnovets

    2012-01-01

    Full Text Available Researches give grounds to believe in the possibility of receiving briquettes from coke waste mixed with peat dry coal and their use for smelting iron in the cupola or as a household fuel.

  16. Health Effects of Petroleum Coke

    Science.gov (United States)

    Significant quantities of fugitive dust from pet coke storage and handling operations present a health risk. EPA’s research suggests that petcoke does not pose a different health risk than similar-sized particulate matter (PM10).

  17. A study of the performance of a reclamation soil cover placed over an oilsands coke deposit

    Energy Technology Data Exchange (ETDEWEB)

    Fenske, D.S.; Barbour, S.L. [Saskatchewan Univ., Saskatoon, SK (Canada). Dept. of Civil Engineering; Qualizza, C. [Syncrude Canada Ltd., Fort McMurray, AB (Canada)

    2006-07-01

    Coke is a solid, carbonaceous residue that forms during the cracking of high-boiling point distillates and is one of the by-products of petroleum extraction from oilsands. Coke is known as a possible future energy source and therefore, must be stored within the reclaimed landscape in a form that allows it to be recovered. In addition, it also could be used as a low-density capping material over soft tailings. This paper presented the results of a study that examined the effects of coke in the environment. The study involved construction of two small instrumented watersheds at Syncrude Canada's Mildred Lake Settling Basin. Preliminary field data, highlighting the moisture dynamics within the covers and the underlying coke were discussed. Sand tailings underlie the hydraulically placed coke deposit. Overlying the coke were two different reclamation soil covers constructed of a peat/mineral mix over glacial or glacial lacustrine soils. Placing the finer textured soil cover over coarser grained coke produced a textural or capillary break which enhanced moisture storage for plant use while minimizing deep percolation of infiltrating water. The site has been instrumented with a meteorological station; automated soil stations to monitor suction, water content and temperature through the cover profile; lysimeters to collect net percolation; access tubes for water content monitoring; gas sampling points at depth in the coke; and standpipe piezometers to monitor water chemistry and total head in the coke at depth. 10 refs., 2 tabs., 16 figs.

  18. Evaluation of control strategies in forming processes

    Directory of Open Access Journals (Sweden)

    Calmano Stefan

    2015-01-01

    Full Text Available Products of forming processes are subject to quality fluctuations due to uncertainty in semi-finished part properties as well as process conditions and environment. An approach to cope with these uncertainties is the implementation of a closed-loop control taking into account the actual product properties measured by sensors or estimated by a mathematical process model. Both methods of uncertainty control trade off with a financial effort. In case of sensor integration the effort is the cost of the sensor including signal processing as well as the design and manufacturing effort for integration. In case of an estimation model the effort is mainly determined by the time and knowledge needed to derive the model, identify the parameters and implement the model into the PLC. The risk of mismatch between model and reality as well as the risk of wrong parameter identification can be assumed as additional uncertainty (model uncertainty. This paper evaluates controlled and additional uncertainty by taking into account process boundary conditions like the degree of fluctuations in semi-finished part properties. The proposed evaluation is demonstrated by the analysis of exemplary processes.

  19. Comparing composts formed by different technological processing

    Science.gov (United States)

    Lyckova, B.; Mudrunka, J.; Kucerova, R.; Glogarova, V.

    2017-10-01

    The presented article compares quality of composts which were formed by different technological processes. The subject to comparison was a compost which was created in a closed fermenter where ideal conditions for decomposition and organic substances conversion were ensured, with compost which was produced in an open box of community composting. The created composts were analysed to determine whether it is more important for the final compost to comply with the composting conditions or better sorting of raw materials needed for compost production. The results of the carried out experiments showed that quality of the resulting compost cannot be determined unequivocally.

  20. Consumption of fuels and energy in the coking industry and ways of reducing consumption

    Energy Technology Data Exchange (ETDEWEB)

    Vasil' ev, Yu.S.; Tsel' ik, M.P.; Belkina, T.V. (Khar' kovskii Nauchno-Issledovatel' skii Uglekhimicheski Institut (USSR))

    1989-08-01

    Coking plants in the USSR consume 4,000 million kWh electric energy, 100 million GJ heat energy and 35,000 million m{sup 3} gaseous fuels per year. Structure of energy consumption is the following: 68% gaseous fuels, 24% steam and 8% electric energy. Processes of coal preparation, crushing, mixing, coking and quenching are analyzed from the point of view of energy consumption. The following methods for reducing energy consumption are discussed: using the FM-25 flotation machines for flotation of coking coal slurries, briquetting the whole coal charge for coking, optimization of air supply rates for combustion of gases used for coke oven heating, use of control systems for coke oven heating considering coal charge density, waste heat utilization from quenching. 4 refs.

  1. Carbon dioxide emission in hydrogen production technology from coke oven gas with life cycle approach

    Directory of Open Access Journals (Sweden)

    Burmistrz Piotr

    2016-01-01

    Full Text Available The analysis of Carbon Footprint (CF for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas, emission indicators of carbon dioxide (CF were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant, the process of coking coal, purification and reforming of coke oven gas, carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ. The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA.

  2. Formation of nitrogen-containing compounds during slow pyrolysis and oxidation of petroleum coke

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E.; Ohtsuka, Y. [IMAF Group, Ottawa, ON (Canada)

    1997-09-01

    The petroleum coke from a fluid coking process was pyrolyzed in helium and oxidized in 1% and 4% O{sub 2} and in air, with the aim to determine N-containing compounds such as HCN, NH{sub 3}, NO, and N{sub 2}O. The experiments were performed with and without limestone. NO was the major product during all oxidation runs. N{sub 2}O was formed only in air. In this case, N{sub 2}O formation was delayed when compared with that of NO. The addition of limestone decreased formation of HCN and increased that of NH{sub 3}, whereas NO formation was least affected. 36 refs., 8 figs., 6 tabs.

  3. Coking- and sintering-resistant palladium catalysts achieved through atomic layer deposition.

    Science.gov (United States)

    Lu, Junling; Fu, Baosong; Kung, Mayfair C; Xiao, Guomin; Elam, Jeffrey W; Kung, Harold H; Stair, Peter C

    2012-03-09

    We showed that alumina (Al(2)O(3)) overcoating of supported metal nanoparticles (NPs) effectively reduced deactivation by coking and sintering in high-temperature applications of heterogeneous catalysts. We overcoated palladium NPs with 45 layers of alumina through an atomic layer deposition (ALD) process that alternated exposures of the catalysts to trimethylaluminum and water at 200°C. When these catalysts were used for 1 hour in oxidative dehydrogenation of ethane to ethylene at 650°C, they were found by thermogravimetric analysis to contain less than 6% of the coke formed on the uncoated catalysts. Scanning transmission electron microscopy showed no visible morphology changes after reaction at 675°C for 28 hours. The yield of ethylene was improved on all ALD Al(2)O(3) overcoated Pd catalysts.

  4. Miniemulsification process - different form of spontaneous emulsification

    Energy Technology Data Exchange (ETDEWEB)

    El-Aasser, M.S.; Lack, C.D.; Vanderhoff, J.W.; Fowkes, F.M.

    1988-01-15

    The miniemulsification process involves the use of low concentrations of mixed emulsifier combinations of an ionic surfactant (e.g. sodium lauryl sulfate) and a cosurfactant (e.g. long-chain fatty alcohol - cetyl alcohol). The product is an oil-in-water miniemulsion with an average droplet diameter of 100-400 nm, and excellent shelf stability. The dominant presence of liquid crystals in the aqueous mixed emulsifier system, under conditions of the miniemulsification process, was confirmed by consideration of phase diagrams, conductivity and birefringence studies. Unexpectedly, interfacial tension studies showed relatively high values of 5-15 dyn cm/sup -1/. In spite of these high interfacial tensions, spontaneous emulsification was found at the oil-water interface, contrary to what is known in the field. Adsorption and electrophoretic mobility studies suggested that the miniemulsification process takes place by unidirectional swelling of the lamellar bilayers in the aqueous mixed emulsifier liquid crystal system as a result of absorption of oil, followed by subdivision of these entities. The stability of miniemulsions formed by this process is influenced by a steric component in the mixed emulsifier complex adsorbed at the oil-water interface.

  5. Emission of Polychlorinated Dibenzo-p-Dioxins (PCDDs and Polychlorinated Dibenzofurans (PCDFs from Underfiring System of Coke Oven Battery

    Directory of Open Access Journals (Sweden)

    Rafał Bigda

    2017-11-01

    Full Text Available A coke oven battery is not considered as a significant source of PCDDs/PCDFs emissions; however, due to small amounts of chlorine in coal dioxins, dibenzofurans may be formed. The paper presents the attempts to determine the level of emission of PCDDs/PCDFs from the COB underfiring system and to confront the obtained results with the calculations based on the mass balance of chlorine in the coking process and reactions of both chlorophenols formation and PCDDs and PCDFs formation from mono- and polychlorophenols. There were PCDDs/PCDFs concentrations measured in flue gases from the underfiring system of two COBs at a Polish coking plant. The measurements included both an old and a new battery. The obtained concentrations of PCDDs/PCDFs were lower than reported in the literature (0.5-1.7 ng I-TEQ/tcoke, while the results for old COB were on average 3 times higher than for the new one. It was found that PCDD/F emission from COB underfiring system is insignificant and that PCDDs/PCDFs formation during coal coking should consider the mechanisms of their formation from mono- and polychlorophenols, as well as the influence of process parameters on the synthesis.

  6. Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

    International Nuclear Information System (INIS)

    Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

    1982-09-01

    This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

  7. Behavior of coke in large blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, N

    1978-01-01

    Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

  8. Japanese coke plant follows US lead

    Energy Technology Data Exchange (ETDEWEB)

    1980-06-01

    Nippon Steel has acquired the first licence for a US Steel/Firma Carl Still process for cleaning coke oven flushing liquor. The process is installed at 3 US Steel preheated coal batteries and is now being used at Nippon Steel's Muroran works. The process is important to the re-use of the water for quenching and is a vital first step in making the liquor harmless to the environment. It is particularly useful in plants using preheated coal where there is likely to be carry over of fine coal particles.

  9. Raising lump coke formation capacity of semicoking briquets in the Deuben briquetting plant

    Energy Technology Data Exchange (ETDEWEB)

    Naundorf, W.; Trommer, D.; Schroeder, H.-W.; Dressler, H.

    1988-01-01

    Describes brown coal briquetting and coking experiments aimed at producing high quality lumpy coke suitable for heating, metallurgy and other industrial processes. The Deuben coking and gas plant produces low temperature carbonization briquets from coal with 13.2% ash content, 54.8% volatiles, 13.5% semicoking tar with the effect that coke produced from these briquets disintegrates completely into fines (0/15 mm grain size). The study centered on effects of briquetting and coking parameters including coal grain size, coal moisture, briquetting pressure, coking temperature, heating rate and application of sulfite liquor as binder. Graphs of briquetting and coking results are provided. The Deuben coal was shown to be suitable for producing lumpy coke (11.5 to over 20 MPa compression strength) from coal under the optimum briquetting parameters of 0/1 mm grain size, 11% coal moisture, briquetting temperature of 70 to 80 C and briquetting pressure over 120 MPa. Use of a binder was found to be advantageous but not necessary. The produced coke showed favorable combustion properties. 6 refs.

  10. Relationship between coal and coke microstructure and the high temperature properties of coke. [Temperature dependence

    Energy Technology Data Exchange (ETDEWEB)

    Tsuyuguchi, K; Yamaji, M; Sugimoto, Y

    1980-02-01

    This paper considers the relationship of the properties of coke and parent coal with the high temperature properties, including reactivity, of coke. Aspects considered include coke texture and grade, and the optical reflectivity of coal and coke. (8 refs.) (In Japanese)

  11. 46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined and...

  12. Application of Activated Sludge Process at Phenol Water Treatment Station in Yanzhou Coal Mine Distract Coking Plant%活性污泥法在兖州矿区焦化厂酚水处理站的应用

    Institute of Scientific and Technical Information of China (English)

    许寒冰; 牟增越

    2001-01-01

    论述活性污泥法处理焦化酚水的若干问题,包括活性污泥的培养、驯化、运行工艺指标、参数,管理中应把握的几个工艺点,运行中常出现的问题及对策,几点探索和体会。%Some of the technical problems of phenol water treatment in coking plant by using the activated sludge process are discussed. These technical problems are including culture, domestication, operation process index of activated sludge; a few of process point control in management; often happened technical problems and countermeasures in operation.

  13. Application of flotational reagents obtained from coke-industry byproducts

    Energy Technology Data Exchange (ETDEWEB)

    N.I. Nikitin; I.N. Nikitin; N.I. Toporkova [Khar' kov Polytechnic Institute (Ukraine)

    2007-06-15

    Today, the operational efficiency of coal-preparation shops at coke plants largely depends on the flotation process, since flotation is the basic method of regenerating the slurry water in the water-slurry systems and the basic enrichment process for small-grain coal slurries. At The Coal-Chemistry Institute, attempts have been made to address the growing demand for readily available and relatively inexpensive flotational reagents. In particular, a list of promising coke-industry byproducts for use as flotational reagents has been compiled, and the possibility of reducing their toxicity has been established. In addition, various industrial byproducts and wastes have been investigated in terms of flotational activity.

  14. Source Test Report for the 205 Delayed Coking Unit Drum 205-1201 and Drum 205-1202 Depressurization Vents (Marathon Petroleum Company LLC)

    Science.gov (United States)

    The 2010 Source Test was performed during the atmospheric depressurization step of the delayed coking process prior to the removal of petroleum coke from the coke drum. The 205 DCU was operated under a variety of conditions during the 2010 Source Test.

  15. Development of the super coke oven for productivity and environment enhancement toward the 21st century (SCOPE 21); Sekitan kodo tenkan cokes seizo gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Nakashima, Y; Nishioka, K; Otsuka, J [The Japan Iron and Steel Federation, Tokyo (Japan)

    1996-09-01

    Serious shortage is predicted on cokes for blast furnaces in the first half of the 21st century. In order to deal flexibly with the fluid world market in the future, it is necessary to have a technology developed, by which coals from coking coal to non-coking dust coal can be used. The Japan Iron and Steel Federation and the Center for Coal Utilization, Japan are working on research and development of a new process with enhanced environmentality and economy (SCOPE 21) as a coke manufacturing process to respond to the requirements arisen from the above situation. The process is assessed basing on basic technological seeds such as rapid coal heating and high-speed carbonization and reformation of middle to low temperature cokes. The organizations are moving forward an eight-year development program which has started in fiscal 1994. This paper reports the summary of the development, and results of investigations and researches performed during fiscals 1994 and 1995. Rapid heating tests, middle to low temperature coke reformation tests, and tests for plug transportation of high-temperature coal have been performed. It has been verified, for example, that rapid coal heating can improve coke strength. The development work is being promoted toward grain size distribution and upscaling problems. 5 refs., 16 figs., 2 tabs.

  16. Continuous moisture measurement in metallurgical coke with automatic charge correction

    International Nuclear Information System (INIS)

    Watzke, H.; Mehlhose, D.

    1981-01-01

    A process control system has been developed for automatic batching of the coke amount necessary for metallurgical processes taking into account the moisture content. The measurement is performed with a neutron moisture gage consisting of an Am-Be neutron source and a BF 3 counter. The output information of the counter is used for computer-controlled batching

  17. Bio-coke as an alternative to petroleum coke and metallurgical coke; Bio-cokes als alternatief voor petroleumcokes en metallurgische cokes

    Energy Technology Data Exchange (ETDEWEB)

    Croezen, H.J.; Van Lieshout, M. [CE Delft, Delft (Netherlands); Sevenster, M.N. [Sevenster Environmental Consultancy, Australian Capital Territory ACT (Australia)

    2012-11-15

    In the framework of elaborating the Dutch Roadmap Chemistry 2030), CE Delft has conducted an exploratory study for the Association of the Dutch Chemical Industry (VNCI) on the options of replacing (petroleum) coke in the chemical sector by biocokes. Coke is used as a reducing agent and/or raw material in four companies in the Dutch chemical industry (Tronox, ESD-SIC, Thermphos, Aluchemie). Replacing coke at these four companies can potentially yield a direct CO2 reduction of expectedly several hundreds of kilotons per year. For a first exploration of the options of bio-coke, CE Delft first conducted a desk study to get information on the quality and production costs for bio-coke. Subsequently, CE Delft had contact with the four chemical companies and a made a number of company visits. Moreover, the technical, economic and organizational capabilities, constraints and requirements with regard to a possible (partial) switch to biocokes have been explored. Based on the information available so far it can be concluded that biocokes seems to be a technically and economically interesting innovation. For implementation to finally take place, it is necessary to gain better insight in the technical and economic potential [Dutch] In verband met de uitwerking van de Routekaart Chemie 2030 heeft CE Delft voor VNCI een verkenning uitgevoerd naar de mogelijkheden voor vervanging van (petroleum)cokes in de chemische sector door biocokes. Cokes wordt gebruikt als reductiemiddel en/of grondstof bij een viertal bedrijven in de Nederlandse chemie (Tronox, ESD-SIC, Thermphos, Aluchemie). Het vervangen van cokes bij deze vier bedrijven kan in potentie een directe CO2-reductie van naar verwachting enkele honderden kilotonnen/jaar opleveren. Voor een eerste verkenning van de mogelijkheden van bio-cokes heeft CE Delft eerst een bureaustudie uitgevoerd naar informatie over kwaliteit van en productiekosten voor bio-cokes. Vervolgens heeft CE Delft contact gehad met de vier chemische

  18. Coke from partially briquetted preheated coal mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Belitskii, A.N.; Sklyar, M.G.; Toryanik, Eh.I.; Bronshtein, A.P.

    1988-07-01

    Analyzes effects of partial coal charge briquetting on coking and on quality of coke for metallurgy. Effects of mixing hot coal briquets on temperature and moisture of coal were investigated on an experimental scale in a coking plant. Coal with a moisture content of 12% was used. Coking mixture consisted of 30% briquets and 70% crushed coal. Fifteen minutes after briquet mixing with coal, the mean coal charge temperature increased to 100-105 C and moisture content was lower than 2-5%. Results of laboratory investigations were verified by tests on a commercial scale. Experiments showed briquetting of weakly caking or non-caking coal charge components to be an efficient way of preventing coke quality decline. Adding 15-20% briquets consisting of weakly caking coal did not influence coke quality. Mixing hot coal briquets reduced moisture content in crushed coal, increased its temperature and reduced coking time.

  19. Study of phenol extraction from coke-chemical sources

    Energy Technology Data Exchange (ETDEWEB)

    Catana, E.; Mateescu, I.; Giurcaneanu, V.; Bota, T.

    1990-09-01

    The paper presents an experimental study of the phase equilibrium in the coke-chemical tarphenols-solvent system (NaOH) solution and (phenolate solution) implied in the extraction of the phenols from coke-chemical sources. The possibility of using the phenolate solution as an extraction agent, thus making possible the improvement of the specific consumption and also simplifying the problem of the corrosion and of the waste water at the same time is presented. The influence of the solvent tar mass ratio on the selectivity of the process is discussed, this criterion being considered for establishing the conditions of the extraction. 2 figs., 7 tabs., 13 refs.

  20. Crack coke in layer heat transfer analysis; Kiretsu no shinten wo tomonau kokusu sonai dennetsu kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Aoki, Hideyuki [Tohoku University, Miyagi (Japan)

    1999-03-05

    The research method heat transfer process by physical change of the coke by heat transfer from furnace wall in the retorting of coal seam filled in coke oven and flow of the gas is very complicated chamber oven style, and it does not become clear. For the purpose of the elucidation of in layer crack generation and progress mechanism, he is (1) The expansion of the softening cohesive layer. (2) Programming rate dependence of the heat. Mechanical property value on coal seam and semi- coke layer in the retorting. (3) The creep property of softening cohesive layer and semi- coke layer. (4) The setting of crack growth condition of stress intensity factor in crack tip and fracture property value of the coke by the comparison. (5) By considering the radiative heat transfer in the crack, coke in layer thermal stress analysis was carried out. The validity of these analytical result it was confirmed by the comparison with the experimental result of crack growth. Deformation behavior in the small dry distillation furnace, and crack growth mechanism in the coke layer became clear, and the prediction of the stress as micro-crack cause of generation of heating surface side coke surface and inside became possible. The numerical analysis method of the above crack growth mechanism greatly contributes to the prediction of dry distillation heating requirement and grain size of coke lump which is an index to the coke quality. Heat on material process which is accompanied by the solidification. Contraction from the softening and material migration phenomenon have been clarified by the creative research method, while this research is directly useful for energy saving of pig ironmaking process of becoming one of the ringleaders of the CO{sub 2} generation. (translated by NEDO)

  1. Enhanced specific capacitance of modified needle cokes by controlling oxidation treatment

    International Nuclear Information System (INIS)

    Yang, Sunhye; Kim, Ick-Jun; Choi, In-Sik; Soo Kim, Hyun; Tack Kim, Yu

    2010-01-01

    The electric double-layer performance of needle cokes can be affected by the morphology of structures. Hence, we introduce modified needle cokes by using simple oxidation treatment. The degree of graphitization with high specific capacitance is controlled by acid and heat treatment. The active sites of cokes are increased with increasing oxidation time. Dilute nitric acid (HNO 3 ) and sodium chlorate (NaClO 3 ) are used for the activation of cokes. In this case, the interlayer distance is dramatically increased from 3.5 to 8.9 A. The specific capacitances are 33 F g -1 and 30 F ml -1 , respectively, on a two-electrode system with a potential range of 0-2.5 V. The behaviors of double-layer capacitance are demonstrated by the charge-discharge process and the morphologies of modified needle cokes are analyzed by XRD, FE-SEM, BET and elemental analysis.

  2. Alternative Forms of Compound Fractional Poisson Processes

    Directory of Open Access Journals (Sweden)

    Luisa Beghin

    2012-01-01

    Full Text Available We study here different fractional versions of the compound Poisson process. The fractionality is introduced in the counting process representing the number of jumps as well as in the density of the jumps themselves. The corresponding distributions are obtained explicitly and proved to be solution of fractional equations of order less than one. Only in the final case treated in this paper, where the number of jumps is given by the fractional-difference Poisson process defined in Orsingher and Polito (2012, we have a fractional driving equation, with respect to the time argument, with order greater than one. Moreover, in this case, the compound Poisson process is Markovian and this is also true for the corresponding limiting process. All the processes considered here are proved to be compositions of continuous time random walks with stable processes (or inverse stable subordinators. These subordinating relationships hold, not only in the limit, but also in the finite domain. In some cases the densities satisfy master equations which are the fractional analogues of the well-known Kolmogorov one.

  3. Rapid production of metallurgical coke by a pressurized hot-briquetting method. Netsukan kaatsu seikei ni yoru cokes no jinsoku seizo no kokoromi

    Energy Technology Data Exchange (ETDEWEB)

    Miura, K.; Hayashi, J.; Noguchi, N. (Kyoto University, Kyoto (Japan). Research Laboratory of Carbonaceous Resources Conversion Technology); Hashimoto, K. (Kyoto University, Kyoto (Japan). Faculty of Engineering)

    1993-09-20

    Rapid production of metallurgical coke from non- and slightly coking coals was studied by pressurized hot-briquetting method. Coal specimens were filled into the mold after pulverizing, and heated at a constant temperature rise rate up to caking temperature under loading pressure to obtain caked coal specimens. Such specimens were then carbonized in nitrogen gas at 800[degree]C. As a result, the coke obtained was superior in compressive strength as compared with commercial cokes, however, its CO2 reactivity was very high requiring heating up to 1,000[degree]C to decrease it, while the reactivity was strongly dependent on coal kind. The optimum processing conditions for slightly coking coal were as follows; loading pressure: 10 [times] 10[sup 5] Pa or more, temperature range under loading pressure: 300-450[degree]C, temperature rise rate: 2-100[degree]C/min, and caking temperature: nearly 500[degree]C. No coke could be produced from coking coals because no volatile matter could be removed from it in a short time under pressure. 13 refs., 8 figs., 1 tab.

  4. Practical aspects of coking in Cundinamarca y Boyacá

    Directory of Open Access Journals (Sweden)

    Segundo Manuel Romero-Balaguera

    2014-12-01

    Full Text Available Taking advantage of the excellent qualities of the studied coals from the coalfields in Cundinamarca and terms of the types of coking ovens, for excellent performance and quality that allows them to be very competitive.The international market is very demanding in terms of the quality of coke and CRI and CSR indexes, that is why coals laboratories were implemented and improved the system of sampling and analysis of laboratories for more agile and modern. Mixtures were made with the test methodology and empirical methods combining swelling index and rank cals were the theree main types: high, medium and low volatile. But with studies and techological change and enviromental control, process is managed, allowing the coke industry to serve as a development center for the promotion of industries in the central area of this country. In the study the whole process is presented beginning with the explotaitation of coking coals, the care that must be taken into account to mainttain good quality, transport and enviromental measures, the process of crushing and grinding to prepare the optimal mix and laboratory tests necessary to maintain quality control, the types of ovens in Boyacá Colombia, yields and advances in the se technologies, and finally, the system shutdown process. All of the above was addressed in order to add value to the product with the fulfillment of the international market standards.

  5. modelling and modelling and simulation of coking in the riser

    African Journals Online (AJOL)

    eobe

    into the modeling of FCC riser by predicting catalyst coke content as a function of reaction by predicting ... understanding of the process, hence restricting scale up to within the ... MATLAB (R2009a) on a Compaq HP CQ61 laptop. The following ...

  6. Forms, Sources and Processes of Trust

    NARCIS (Netherlands)

    Nooteboom, B.

    2006-01-01

    This chapter reviews some key points in the analysis of trust, based on Nooteboom (2002)i.The following questions are addressed.What can we have trust in?What is the relation between trust and control?What are the sources of trust? And what are its limits?By what process is trust built up and broken

  7. Nature of nitrogen specie in coke and their role in NOx formation during FCC catalyst regeneration

    International Nuclear Information System (INIS)

    Babich, I.V.; Seshan, K.; Lefferts, L.

    2005-01-01

    NO x emission during the regeneration of coked fluid catalytic cracking (FCC) catalysts is an environmental problem. In order to follow the route to NO x formation and try to find ways to suppress it, a coked industrial FCC catalyst has been prepared using model N-containing compounds, e.g., pyridine, pyrrole, aniline and hexadecane-pyridine mixture. Nitrogen present in the FCC feed is incorporated as polyaromatic compounds in the coke deposited on the catalyst during cracking. Its functionality has been characterized using XPS. Nitrogen specie of different types, namely, pyridine, pyrrolic or quaternary-nitrogen (Q-N) have been discriminated. Decomposition of the coke during the catalyst regeneration (temperature programmed oxidation (TPO) and isothermal oxidation) has been monitored by GC and MS measurements of the gaseous products formed. The pyrrolic- and pyridinic-type N specie, present more in the outer coke layers, are oxidized under conditions when still large amount of C or CO is available from coke to reduced NO x formed to N 2 . ''Q-N'' type species are present in the inner layer, strongly adsorbed on the acid sites on the catalyst. They are combusted last during regeneration. As most of the coke is already combusted at this point, lack of reductants (C, CO, etc.) results in the presence of NO x in the tail gas

  8. The world coke market. Problems and outlook

    International Nuclear Information System (INIS)

    Anon.

    1998-01-01

    Outlooks to the world coke market are considered with regard to supply and demand as well as the current state of capacities for its production in some countries of Asia, Western and Eastern Europe, USA. In experts opinion increase of coke import from China, increase in service life of currently operating coke furnaces, as well as more extensive use of PCI coal mixture are among the most feasible opportunities for its Western consumers [ru

  9. Reaction Mechanism for the Formation of Nitrogen Oxides (NO x ) During Coke Oxidation in Fluidized Catalytic Cracking Units

    KAUST Repository

    Chaparala, Sree Vidya; Raj, Abhijeet; Chung, Suk-Ho

    2015-01-01

    and accurate kinetics for NOx formation. Based on the nitrogen-containing functional groups on coke, model molecules are selected to study reactions between coke-bound nitrogen and O2 to form NO and NO2 using density functional theory. The reaction kinetics

  10. Briquetting of Coke-Brown Coal Mixture

    Directory of Open Access Journals (Sweden)

    Ïurove Juraj

    1998-09-01

    Full Text Available The paper presents the results of the research of briquetting a coke-brown coal composite The operation consists of the feeding crushed coal and coke to moulds and pressing into briquettes which have been made in the Laboratories at the Mining Faculty of Technical University of Košice (Slovakia. In this research, all demands will be analyzed including the different aspects of the mechanical quality of briquettes, the proportion of fine pulverulent coal and coke in bricks, the requirements for briquetting the coke-brown coal materials.

  11. Research and development in production of special coke types

    Energy Technology Data Exchange (ETDEWEB)

    Nefedov, P.Ya.; Unterberger, O.G.; Strakhov, V.M. (Vostochnyi Nauchno-Issledovatel' skii Uglekhimicheskii Institut (USSR))

    1991-03-01

    Discusses methods for increasing quality of foundry coke and quality of special coke types used in non-ferrous metallurgy. Types of coal from various coal basins for production of foundry coke, types of petroleum and coal-derived additives improving caking and coking properties of the standard coal mixtures and effects of partial coal charge briquetting are discussed. Three types of partial coal charge briquetting are comparatively evaluated: continuous coking of the briquetted mixtures of weakly caking lean coal types, anthracites and coking coal mixed with thermosoftening binders; continuous coking of identical mixtures briquetted with non-thermosoftening binders; coking coke dust mixed with thermoreactive binders and briquetted at 200-300 C. Coking conditions, the final coking temperature, binder consumption rates, dimensions of coal briquets, ash content, sulfur content and coke mechanical properties (compression strength and wear) are comparatively evaluated.

  12. Production of blast furnace coke from soft brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

    1988-01-01

    Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

  13. Developpement d'un modele thermodynamique pour les cristallites de coke: Application aux systems carbone-hydrogene et carbone-soufre

    Science.gov (United States)

    Ouzilleau, Philippe

    Carbon materials are essential components of multiple key industrial processes. One example of such a process is the production of aluminum using the Hall-Heroult process. It is well known that important quantities of carbon materials are regularily consumed by the operation of the Hall-Heroult process. In recent years, the increased impurity content of industrial carbon materials motivated the development of a better understanding for the high temperature behavior of these specific materials. The most common forms of carbon materials used in the industry are cokes. Cokes are carbon materials which, following heat treatment, present a crystalline structure similar to that observed in graphite. However, the observed crystallite size of cokes is usually much smaller than the one observed in graphite. For this reason, the chemical and thermodynamic properties of the ordered phase of cokes (i.e. coke crystallites) are very different than those of graphite (although coke crystallites of infinite size would possess properties almost identical to graphite). Coke crystallites consist of hexagonal planes of carbon atoms stacked one above the other. This particular aspect causes strong anisotropic properties in coke crystallites. No thermodynamic model was found for the production of a reliable correlation between the effect of crystallite size and chemical composition for the predictive calculations of the thermodynamic properties (and phase equilibriums) of coke crystallites. It is also difficult to produce predictive calculations that can be compared to experimental results using such a thermodynamic model. The goal of the present work is to propose a thermodynamic model designed to solve this problem. The present model is based on the well-defined geometrical properties of coke cristallites. This geometry allows the development of mathematical equations for the calculation of the mass balances of the crystallite (using a simplified geometry) using only the commonly used

  14. Binderless briquetting of some selected South African prime coking, blend coking and weathered bituminous coals and the effect of coal properties on binderless briquetting

    Energy Technology Data Exchange (ETDEWEB)

    Mangena, S.J. [Division of Mining Technology, CSIR, PO Box 395, Pretoria, 0001 (South Africa); du Cann, V.M. [Coal and Mineral Technologies (Pty) Ltd, SABS, PO Box 73656, Lynnwood Ridge, Pretoria, 0040 (South Africa)

    2007-07-02

    The binderless briquetting of some selected South African prime coking and blend coking coals, as well as the effects of weathering on the binderless briquetting of some inertinite-rich bituminous coals, were investigated in the laboratory. Selected properties of these coals were determined and the coals were briquetted at various moisture contents and pressures. Based on the results obtained in this study, binderless briquetting was found to be most successful in the cases of the fresh, vitrinite-rich coking and blend coking coals and satisfactory in the fresh inertinite-rich Witbank coals. However, the bonding process seemed to be adversely affected by weathering. The negative impact on bonding could be ameliorated to some extent by the presence of a significant kaolinite content when the percentage ash reports in the order of more than 15% (air-dry basis). It should, however, be noted that kaolinite may reduce the water resistance of the briquettes. (author)

  15. New designs in the reconstruction of coke-sorting systems

    Energy Technology Data Exchange (ETDEWEB)

    A.S. Larin; V.V. Demenko; V.L. Voitanik [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    In recent Giprokoks designs for the reconstruction of coke-sorting systems, high-productivity vibrational-inertial screens have been employed. This permits single-stage screening and reduction in capital and especially operating expenditures, without loss of coke quality. In two-stage screening, >80 mm coke (for foundry needs) is additionally separated, with significant improvement in quality of the metallurgical coke (25-80 mm). New designs for the reconstruction of coke-sorting systems employ mechanical treatment of the coke outside the furnace, which offers new scope for stabilization of coke quality and permits considerable improvement in mechanical strength and granulometric composition of the coke by mechanical crushing.

  16. Effect of oxide film of heat resistant alloy on coke formation during naphtha pyrolysis

    International Nuclear Information System (INIS)

    Shiratori, Nobuo; Hosoya, Keizo

    2002-01-01

    The coking of cracking furnace tubes has been an important subject of ethylene plants. The coke formations rate on the heat resistant alloys of 20Cr-4.5Al-0.5Y 2 O 3 covered with Al 2 O 3 oxide film and 25Cr-35Ni covered with Cr 2 O 3 oxide film during the thermal cracking of naphtha was quantitatively evaluated at temperatures ranging from 810 to 930 .deg. C. The experimental results showed that the coke formation rate on 20Cr-4.5Al-0.5Y 2 O 3 was lower than that on 25Cr-35Ni because of the difference of a catalytic activity to coke formation, especially in the case of a pre-carburized condition. Namely, the Al 2 O 3 formed on 20Cr-4.5Al-0.5Y 2 O 3 was stable even after carburization treatment and inert for catalytic coke formation, while coke formation on 25Cr-35Ni was under the control of catalytic coke formation, and carburization of 25Cr-35Ni accelerated catalytic coke formation. The stability of Al 2 O 3 and Cr 2 O 3 in a hydrocarbon with steam environment was thermodynamically calculated in 0.1mol of steam, 0.2mol of ethylene and 0.1mol of methane at 1,100 .deg. C. The simulation result shows that Al 2 O 3 is exceedingly stable while Cr 2 O 3 could be decomposed partially into chromium carbide. Therefore, it is concluded that Al 2 O 3 on 20Cr-4.5Al-0.5Y 2 O 3 is more stable than Cr 2 O 3 on 25Cr-35Ni, and 20Cr-4.5Al-0.5Y 2 O 3 is more resistant to coke formation and carburization than 25Cr-35Ni in a hydrocarbon with steam environment at high temperature

  17. PROBLEMS WITH DETERMINATION OF FUGITIVE EMISSION OF POLYCYCLIC AROMATIC HYDROCARBONS FROM COKE OVEN BATTERY

    Directory of Open Access Journals (Sweden)

    Rafał Bigda

    2017-03-01

    Full Text Available Coke oven battery is complex and multifaceted facility in terms of air pollutant emissions. As far as stack or quenching tower does not cause major difficulties of emission measurement, the fugitive emission measurement from sources such as battery top elements (charging holes, ascension pipes or oven doors is still complicated and not fully solved problem. This article presents the discussion concerning main problems and errors likely to be made in particular stages of procedure of fugitive emissions characterization from coke oven battery (selection of sampling points, sampling itself, measurement of air velocity over battery top and laboratory analyses. In addition, results of concentrations measurements of selected substances characteristic for the coking process (naphthalene, anthracene, 4 PAHs and TSP originating from fugitive sources of coke oven battery and subjected to reporting under the E-PRTR are presented. The measurements were carried out on coke oven battery top in points selected on the basis of the preceding detailed air convection velocity measurements over battery top. Results of the velocity measurements were compared with results of numerical modelling using CFD software. The presented material is an attempt to cross-sectional presentation of issues related to the quantitative evaluation of fugitive emission from coke oven battery, discussed on the example of PAHs emission as a group of substances characteristic for coking of coal.

  18. Production of conductive coke for cathodic protection

    Energy Technology Data Exchange (ETDEWEB)

    Mogollon, E.G.; Henao, L.E.; Pacheco, L.A.; Ortiz, J.L.; Diaz, J.J. [Universidad Nacional de Colombia, Bogota (Colombia). Departamento de Quimica

    1999-07-01

    The reduction of resistivity of coke by means of the cocarbonization of mixtures of coking coals was studied using coal tar as an additive. Optimum temperature and blending conditions for decreased resistivity were investigated. The effect of particle size on the dependency of coal rank was investigated. 2 refs., 4 figs., 2 tabs.

  19. Microwave-assisted grinding of metallurgical coke

    International Nuclear Information System (INIS)

    Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

    2014-01-01

    Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

  20. Radial-rotation profile forming: A new processing technology of incremental sheet metal forming

    Science.gov (United States)

    Laue, Robert; Härtel, Sebastian; Awiszus, Birgit

    2018-05-01

    Incremental forming processes (i.e., spinning) of sheet metal blanks into cylindrical cups are suitable for lower lot sizes. The produced cups were frequently used as preforms to produce workpieces in further forming steps with additional functions like profiled hollow parts [1]. The incremental forming process radial-rotation profile forming has been developed to enable the production of profiled hollow parts with low sheet thinning and good geometrical accuracy. The two principal forming steps are the production of the preform by rotational swing-folding [2] and the subsequent radial profiling of the hollow part in one clamping position. The rotational swing-folding process is based on a combination of conventional spinning and swing-folding. Therefore, a round blank rotates on a profiled mandrel and due to the swinging of a cylindrical forming tool, the blank is formed to a cup with low sheet thinning. In addition, thickening results at the edge of the blank and wrinkling occurs. However, the wrinkles are formed into the indentation of the profiled mandrel and can be reshaped as an advantage in the second process step, the radial profiling. Due to the rotation and continuous radial feed of a profiled forming tool to the profiled mandrel, the axial profile is formed in the second process step. Because of the minor relative movement in axial direction between tool and blank, low sheet thinning occurs. This is an advantage of the principle of the process.

  1. The new coke oven battery heating control system at Rautaruukki Steel

    Energy Technology Data Exchange (ETDEWEB)

    Palmu, P.; Swanljung, J. [Rautaruukki Steel, Raahe (Finland)

    1998-07-01

    The heating control system of the coke oven batteries has been developed strongly during the existence of the coke oven plant. The first step of the heating control was a statistical model which had a good monitoring system. This was enough in those days due to bigger problems elsewhere. The second generation heating control system is designed for irregular coke oven battery operation. Coke production in Rautaruukki Steel is based on one coke-oven plant consisting of two batteries and a by-product plant. The whole coke production is cooled by three dry quenching units. The first coke-oven battery was taken into operation in October 1987 and the second in November 1992. Originally the plant was mainly designed and equipped by Ukrainian Giprokoks except Finnish CDQ-boilers, German ammonia recovery process and electric and automation designed by Rautaruukki. Before building of the second coke oven battery, there was a huge amount of development and modification work to do, to ensure the proper function of the coke production. For example all electronic and hydraulic systems of the Russian supplier were replaced by systems designed by Rautaruukki's own personnel. When the coke production capacity was doubled, the only design by Gibrokoks related to the battery and one additional dry quenching chamber. The expansion project itself was managed and executed by Rautaruukki. The expansion project consisted of: the second battery, third CDQ-unit, Desulphurization and Benzol plants for the by-product plant and upgrading of automation system. Battery and CDQ chamber refractory materials were Russian origin and all other main equipment were purchased by Rautaruukki from western and domestic manufacturers based on the operation difficulties and experience of coke oven battery No. 1. These modification practices made a good basis for later development in the field of coke oven battery automation. The hierarchy of the coke oven battery automation at Rautaruukki Steel consist

  2. Effects of Processing Parameters on the Forming Quality of C-Shaped Thermosetting Composite Laminates in Hot Diaphragm Forming Process

    Science.gov (United States)

    Bian, X. X.; Gu, Y. Z.; Sun, J.; Li, M.; Liu, W. P.; Zhang, Z. G.

    2013-10-01

    In this study, the effects of processing temperature and vacuum applying rate on the forming quality of C-shaped carbon fiber reinforced epoxy resin matrix composite laminates during hot diaphragm forming process were investigated. C-shaped prepreg preforms were produced using a home-made hot diaphragm forming equipment. The thickness variations of the preforms and the manufacturing defects after diaphragm forming process, including fiber wrinkling and voids, were evaluated to understand the forming mechanism. Furthermore, both interlaminar slipping friction and compaction behavior of the prepreg stacks were experimentally analyzed for showing the importance of the processing parameters. In addition, autoclave processing was used to cure the C-shaped preforms to investigate the changes of the defects before and after cure process. The results show that the C-shaped prepreg preforms with good forming quality can be achieved through increasing processing temperature and reducing vacuum applying rate, which obviously promote prepreg interlaminar slipping process. The process temperature and forming rate in hot diaphragm forming process strongly influence prepreg interply frictional force, and the maximum interlaminar frictional force can be taken as a key parameter for processing parameter optimization. Autoclave process is effective in eliminating voids in the preforms and can alleviate fiber wrinkles to a certain extent.

  3. Heat input control in coke ovens battery using artificial intelligence

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, R.; Kannan, C.; Sistla, S.; Kumar, D. [Tata Steel, Jamshedpur (India)

    2005-07-01

    Controlled heating is very essential for producing coke with certain desired properties. Controlled heating involves controlling the heat input into the battery dynamically depending on the various process parameters like current battery temperature, the set point of battery temperature, moisture in coal, ambient temperature, coal fineness, cake breakage etc. An artificial intelligence (AI) based heat input control has been developed in which currently some of the above mentioned process parameters are considered and used for calculating the pause time which is applied between reversal during the heating process. The AI based model currently considers 3 input variables, temperature deviation history, current deviation of the battery temperature from the target temperature and the actual heat input into the battery. Work is in progress to control the standard deviation of coke end temperature using this model. The new system which has been developed in-house has replaced Hoogovens supplied model. 7 figs.

  4. Spring-back of flexible roll forming bending process

    International Nuclear Information System (INIS)

    Zhang, Y; Kim, D H; Jung, D W

    2015-01-01

    Simulations are now widely used in the field of roll forming because of their convenience. Simulations provide a low cost, secure and fast analysis tool. Flexible roll forming provides the desired shapes with a one time forming process. For roll forming, the velocity of the sheet and friction are important factors to attain an ideal shape. Because it is a complicated process, simulations provide a better understanding of the roll forming process. Simulations were peformed using ABAQUS software linked to elastic-plastic modules which we developed taking into account of interactions between these fields [1]. The application of this method makes it possible to highlight the strain-stress and mechanical behaviour laws and the spring-back. Thus, the flexible roll forming and bending process can be well described by the simulation software and guide the actual machine. (paper)

  5. Imulation of polymer forming processes - addressing industrial needs

    International Nuclear Information System (INIS)

    Thibault, F.; DiRaddo, R.

    2011-01-01

    The objective of this paper is to present the development of simulation and design optimization capabilities, for polymer forming processes, in the context of addressing industrial needs. Accomplishments generated from close to twenty years of research in this field, at the National Research Council (NRC), are presented. Polymer forming processes such as extrusion blow moulding, stretch blow moulding and thermoforming have been the focus of the work, yet the research is extendable to similar polymer forming operations such as micro-blow moulding, sheet blow moulding and composites stamping. The research considers material models, process sequence integration and design optimization, derivative processes and 3D finite elements with multi-body contact.

  6. Coking

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, D; Simpson, A

    1917-03-08

    Oil is obtained from bituminous shales and the like by downward distillation at such restricted temperature that the volatile products only are obtained without liberation of the so-called fixed carbon, the distilled vapors being treated in a de-sulfurizing reaction chamber subsequent to being condensed into oil.

  7. The influence of microporosity on resistance and carboxyreactivity of cokes

    Energy Technology Data Exchange (ETDEWEB)

    Medek, J.; Weishauptova, Z. [Academy of Sciences, Prague (Czech Republic). Inst. of Rock Structure and Mechanics

    1997-12-31

    Large sample collection of metallurgical cokes from Ostrava-Karvina coking plants, were used for correlation of the resistivity of the coke matter (carbon solid phase plus micropores) and carboxyreactivity of cokes with the value of microporosity. It results, from this correlation, that the characteristic values of the two mentioned quantities appartain to the solid phase of all metallurgical cokes studied, while the individual values of these quantities are caused by the different microporosity of the coke matter. The microporosity as a structure characteristic is a consequence of the discontinuity of the coke solid phase and can be quantitatively expressed as the degree of solid phase dispersion. (orig.)

  8. Analysis of gas-phase mercury sorption with coke and lignite dust

    Directory of Open Access Journals (Sweden)

    Marczak Marta

    2017-01-01

    Full Text Available In recent years the problem of mercury emission became a widely discussed topic. Its high impact is caused by its toxicity and ability to accumulate in living organisms, properties that justified the United States Environmental Protection Agency (US EPA to classify mercury as hazardous pollutant. The problem of mercury emission is crucial for countries like Poland, where the most of the emission is caused by coaldepended energy sector. Current technology of mercury removal utilizes adsorption of mercury on the surface of activated carbon. Due to high price of activated carbon, this technological approach seems to be uneconomical and calls for cheaper alternative. One possible solution can be usage of other sorptive materials obtained from thermal processes like coke production. Example of such material is coke dust obtained from dry quenching of coke. The aim of this work was to analyse the sorption potential of lignite and coke dust and determine parameters influencing mercury behaviour during combustion.

  9. Pyrolisator Coal to be Cokes (Coal Cokes Casting Metal Industry Standard

    Directory of Open Access Journals (Sweden)

    Sukamto

    2016-01-01

    Full Text Available Pyrolisis of coal is partial combustion to reduce total moisture, volatile matter and sulfur contens and increase the calorific value of coal. The results of pyrolysis of coal is coke. At the laboratory level studies, pyrolisis done in batch using different calorie, namely 5800, 6000, 6300 kcal/kg and a time of 15-60 minutes and the temperature 400-800°C. Maximum results obtained total moisture (0.44%, fixed carbon (89%, volatile matter (2.4%, sulfur content (undetected and ash (7.2%. Then applied to the scale miniplant with continuous processes using multitube pyrolisator which are designed to operate in the temperature range 400-800°C and a flow rate of 240-730 kg/h, obtained coal cokes that meets industry quality standards, namely TM (0.42%, FC (90.40%, VM (2.16%, S (not detected, Ash (6.8% incalori 6300 kcal/h, a flow rate of 240 kg / h and temperatures between 600-700°C

  10. Experimental and numerical investigations of coke descending behavior in a coke dry quenching cooling shaft

    International Nuclear Information System (INIS)

    Feng Yanhui; Zhang Xinxin; Yu Quan; Shi Zhongyin; Liu Zhicheng; Zhang Hu; Liu Huafei

    2008-01-01

    A viscous flow model based on the Navier-Stokes equation is developed to describe coke descending behavior in the 1/7-scaled-down experimental setup of an actual 75 t/h cooling shaft. It is found that the internal friction due to cokes viscosity significantly influences the descending behavior of cokes in the lower part of the shaft, while the external wall friction dominates the sluggish flow of the cokes in the shaft. An asymptotic friction coefficient expression is proposed for granular mixtures flowing along the shaft wall modified from normal wall tress, and the concept of bulk solid viscosity is introduced to describe the internal friction between coke particles. The results simulated by the present model are compared with those by the potential flow and the kinematic model without friction. The viscous flow model is quite good to simulate the bulk coke flow as the physically important frictions are engaged

  11. Cancer mortality among coke oven workers.

    OpenAIRE

    Redmond, C K

    1983-01-01

    The OSHA standard for coke oven emissions, which went into effect in January 1977, sets a permissible exposure limit to coke oven emissions of 150 micrograms/m3 benzene-soluble fraction of total particulate matter (BSFTPM). Review of the epidemiologic evidence for the standard indicates an excess relative risk for lung cancer as high as 16-fold in topside coke oven workers with 15 years of exposure or more. There is also evidence for a consistent dose-response relationship in lung cancer mort...

  12. Operation car for horizontal coke ovens. Bedienungswagen fuer waagrechte Verkokungsoefen

    Energy Technology Data Exchange (ETDEWEB)

    Kwasnik, H J; Piduch, H G

    1981-07-30

    An operation car which is driveable on the coke side of a coke oven battery is described. The operation car is equipped with a door lifter, a door and frame cleaner, a coke guiding grid and a collection hood for emissions developed on coke pushing. The car has a portal construction and it is driveable on both sides of the path of the coke receiving car. The operation has a considerable lower weight than usual cars. (HGOE).

  13. The impact of multiphase behaviour on coke deposition in heavy oil hydroprocessing catalysts

    Science.gov (United States)

    Zhang, Xiaohui

    be proportional to the nominal concentration of coke precursor present in the feed. These new findings are very significant both with respect to providing guidance concerning possible operation improvement for existing processes and for the development of new upgrading processes.

  14. Research and development of SCOPE21 (super coke oven for productivity and environment enhancement towards the 21st century)

    Energy Technology Data Exchange (ETDEWEB)

    Oshima, H.; Otsuka, J.; Nishioka, K.; Kamijo, T. [Japan Iron and Steel Federation, Tokyo (Japan)

    2000-07-01

    Coke ovens in Japan have 28 years of service on the average and the supply of coke is foreseen to suffer a shortage at the early years of the 21st century. Furthermore, the existing cokemaking process entails a lot of issues such as an effective use of coal resources, an adverse effect on environment. Thus, the Japan Iron and Steel Federation has launched a 9 year research programme called SCOPE 21 in collaboration with the Center for Coal Utilization, Japan in 1994. The programme pursues the following targets. The use ratio of poor coking coal increases from 20-50% with the improvement of coking property of coal by rapid heating and the increase of bulk density by mixing the briquetted coal. The coking time is reduced by rapid heating to 350 to 400{degree}C at the preheater, coking up to 750-850{degree}C at oven chamber, and reheating up to 1000{degree}C at the upgrading chamber, thus trebling productivity. The environment of coke oven is improved by emission free system and by improving the heating system of coke oven to reduce NOx in oven exhaust gas. After two years of preliminary feasible study the programme has advanced to basic research and to a bench scale test. It is in a stage of the construction of a pilot plant. This report describes the outline of the programme and the results obtained through the basic research and the bench scale plant tests. 2 refs., 17 figs., 5 tabs.

  15. Numerical simulation of X90 UOE pipe forming process

    Science.gov (United States)

    Zou, Tianxia; Ren, Qiang; Peng, Yinghong; Li, Dayong; Tang, Ding; Han, Jianzeng; Li, Xinwen; Wang, Xiaoxiu

    2013-12-01

    The UOE process is an important technique to manufacture large-diameter welding pipes which are increasingly applied in oil pipelines and offshore platforms. The forming process of UOE mainly consists of five successive operations: crimping, U-forming, O-forming, welding and mechanical expansion, through which a blank is formed into a pipe in a UOE pipe mill. The blank with an appropriate edge bevel is bent into a cylindrical shape by crimping (C-forming), U-forming and O-forming successively. After the O-forming, there is an open-seam between two ends of the plate. Then, the blank is welded by automatic four-electrode submerged arc welding technique. Subsequently, the welded pipe is expanded with a mechanical expander to get a high precision circular shape. The multiple operations in the UOE mill make it difficult to control the quality of the formed pipe. Therefore, process design mainly relies on experience in practical production. In this study, the UOE forming of an API X90 pipe is studied by using finite element simulation. The mechanical properties tests are performed on the API X90 pipeline steel blank. A two-dimensional finite element model under the hypothesis of plane strain condition is developed to simulate the UOE process according to data coming from the workshop. A kinematic hardening model is used in the simulation to take the Bauschinger effect into account. The deformation characteristics of the blank during the forming processes are analyzed. The simulation results show a significant coherence in the geometric configurations comparing with the practical manufacturing.

  16. Vanadium dioxide formed by the sol-gel process

    International Nuclear Information System (INIS)

    Potember, R.S.; Speck, K.R.; Hu, H.S.

    1990-01-01

    This patent describes a process for the deposition of a crystalline vanadium dioxide thin film. It comprises: providing a solution comprising a vanadium tetraalkoxide and solvent; allowing hydrolysis and condensation reactions to progressively form a homogeneous sol from the solution, applying a coating of the sol to the substrate; allowing a gel to form from the sol on the substrate by evaporating the solvent; dehydrating the gel by heat treatment under an inert atmosphere to form the crystalline vanadium dioxide film

  17. Adaptive Control of Freeze-Form Extrusion Fabrication Processes (Preprint)

    National Research Council Canada - National Science Library

    Zhao, Xiyue; Landers, Robert G; Leu, Ming C

    2008-01-01

    Freeze-form Extrusion Fabrication (FEF) is an additive manufacturing process that extrudes high solids loading aqueous ceramic pastes in a layer-by-layer fashion below the paste freezing temperature for component fabrication...

  18. Possibilities of Particle Finite Element Methods in Industrial Forming Processes

    Science.gov (United States)

    Oliver, J.; Cante, J. C.; Weyler, R.; Hernandez, J.

    2007-04-01

    The work investigates the possibilities offered by the particle finite element method (PFEM) in the simulation of forming problems involving large deformations, multiple contacts, and new boundaries generation. The description of the most distinguishing aspects of the PFEM, and its application to simulation of representative forming processes, illustrate the proposed methodology.

  19. Comparative assessment of TRU waste forms and processes. Volume II. Waste form data, process descriptions, and costs

    International Nuclear Information System (INIS)

    Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Thornhill, R.E.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

    1982-09-01

    This volume contains supporting information for the comparative assessment of the transuranic waste forms and processes summarized in Volume I. Detailed data on the characterization of the waste forms selected for the assessment, process descriptions, and cost information are provided. The purpose of this volume is to provide additional information that may be useful when using the data in Volume I and to provide greater detail on particular waste forms and processes. Volume II is divided into two sections and two appendixes. The first section provides information on the preparation of the waste form specimens used in this study and additional characterization data in support of that in Volume I. The second section includes detailed process descriptions for the eight processes evaluated. Appendix A lists the results of MCC-1 leach test and Appendix B lists additional cost data. 56 figures, 12 tables

  20. New and revised standards for coke production

    Energy Technology Data Exchange (ETDEWEB)

    G.A. Kotsyuba; M.I. Alpatov; Y.G. Shapoval [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The need for new and revised standards for coke production in Ukraine and Russia is outlined. Such standards should address improvements in plant operation, working conditions, environmental protection, energy conservation, fire and explosion safety, and economic indices.

  1. Using helical compressors for coke gas condensation

    Energy Technology Data Exchange (ETDEWEB)

    Privalov, V E; Rezunenko, Yu I; Lelyanov, N V; Zarnitzkii, G Eh; Gordienko, A A; Derebenko, I F; Venzhega, A G; Leonov, N P; Gorokhov, N N

    1982-08-01

    Coke oven gas compression is discussed. Presently used multilevel piston compressors are criticized. The paper recommends using helical machines which combine advantages of using volume condensing compressors and compact high-efficiency centrifugal machines. Two kinds of helical compressors are evaluated: dry and oil-filled; their productivities and coke oven gas chemical composition are analyzed. Experiments using helical compressors were undertaken at the Yasinovskii plant. Flowsheet of the installation is shown. Performance results are given in a table. For all operating conditions content of insolubles in oil compounds is found to be lower than the acceptable value (0.08%). Compressor productivity measurements with variable manifold pressure are evaluated. Figures obtained show that efficient condensation of raw coke oven gas is possible. Increasing oil-filled compressor productivity is recommended by decreasing amount of oil injected and simultaneously increasing rotation speed. The dry helical compressor with water seal is found to be most promising for raw coke oven gas condensation. (10 refs.)

  2. Gasification of oil sand coke: review

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E. [IMAF Group, Ottawa, ON (Canada)

    1998-08-01

    The production of synthetic crude from the tar sands in Western Canada has been steadily increasing. Most of the delayed coke produced by Suncor is combusted on site, whereas all fluid coke produced by Syncrude is stockpiled.The database on the chemical and physical properties of the oil sand coke, including the composition and fusion properties of the mineral matter, has been established. The reactivity of the coke was determined by oxygen chemisorption, fixed bed and fluid bed bench scale gasification and pilot plant gasification. The reactivity of the oil sand coke for gasification is rather low and comparable to high rank coals, such as anthracite. Slurrability tests revealed that a solid concentration in water, approaching 70 wt%, can be achieved. Gasification is the front runner among clean technologies for the conversion of carbonaceous solids to useful products. Several commercial gasifiers are available to cover the wide range of severity. Because of the low reactivity of oil sands coke, high severity conditions are required to achieve high gasification conversion. Such conditions can be attained in entrained bed gasifiers. Gasifiers employing both dry and slurry feeding systems are suitable. A high efficiency, low SO{sub x} and NO{sub x} emissions, as well as a low solid waste production are among the key advantages of the gasification technology compared with thecompeting technologies. Commercial gasification of oil sands coke is delayed because of the availability of natural gas on the site of the upgrading plants. Potential for the transportation of the oil sand coke to USA for electricity generation using the integrated gasification combined-cycle (IGCC) technology was evaluated. 27 refs., 17 figs., 9 tabs.

  3. Polish scenery of coking industry activity

    International Nuclear Information System (INIS)

    Zielinski, H.

    1994-01-01

    The cooking industry in Poland and the world depends on conditions of iron and steel industry. Nowadays it is observed depression of this industry. On the other hand it is occurred a strong public pressure to reduce pollution by coking works. It is known that modernizing enterprises need a great deal of funds, but they are necessary, in order to keep coking industry on market. (author). 2 tabs

  4. Removal of cyanide compounds from coking wastewater by ferrous sulfate: Improvement of biodegradability.

    Science.gov (United States)

    Yu, Xubiao; Xu, Ronghua; Wei, Chaohai; Wu, Haizhen

    2016-01-25

    The effect of ferrous sulfate (FeSO4) treatment on the removal of cyanide compounds and the improvement of biodegradability of coking wastewater were investigated by varying Fe:TCN molar ratios. Results suggested that the reaction between FeSO4 and coking wastewater was a two-step process. At the first step, i.e., 0≤Fe:TCN≤1.0, the reaction mechanisms were dominated by the precipitation of FeS, the complexation of CN(-), and the coagulation of organic compounds. The COD of coking wastewater decreased from 3748.1 mg/L to 3450.2 mg/L, but BOD5:COD (B/C) was improved from 0.30 to 0.51. At the second step, i.e., 1.0cyanide compounds by ferrous ions was the dominating mechanism. The COD showed a continuous increase to 3542.2 mg/L (Fe:TCN=3.2) due to the accumulated ferrous ions in coking wastewater. Moreover, B/C decreased progressively to 0.35, which was attributed to the negative effects of excess ferrous ions on biodegradability. To improve coking wastewater's biodegradability, a minimum ferrous dosage is required to complete the first step reaction. However, the optimum ferrous dosage should be determined to control a safe residual TCN in coking wastewater for the further biological treatment. Copyright © 2015 Elsevier B.V. All rights reserved.

  5. Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures

    Directory of Open Access Journals (Sweden)

    Behzad Majidi

    2016-05-01

    Full Text Available Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger’s model is developed using the discrete element method (DEM on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then used to estimate the Burger’s model parameters and calibrate the DEM model. The DSR tests were then simulated by a three-dimensional model. Very good agreement was observed between the experimental data and simulation results. Coke aggregates were modeled by overlapping spheres in the DEM model. Coke/pitch mixtures were numerically created by adding 5, 10, 20, and 30 percent of coke aggregates of the size range of 0.297–0.595 mm (−30 + 50 mesh to pitch. Adding up to 30% of coke aggregates to pitch can increase its complex shear modulus at 60 Hz from 273 Pa to 1557 Pa. Results also showed that adding coke particles increases both storage and loss moduli, while it does not have a meaningful effect on the phase angle of pitch.

  6. Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures.

    Science.gov (United States)

    Majidi, Behzad; Taghavi, Seyed Mohammad; Fafard, Mario; Ziegler, Donald P; Alamdari, Houshang

    2016-05-04

    Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger's model is developed using the discrete element method (DEM) on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR) is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then used to estimate the Burger's model parameters and calibrate the DEM model. The DSR tests were then simulated by a three-dimensional model. Very good agreement was observed between the experimental data and simulation results. Coke aggregates were modeled by overlapping spheres in the DEM model. Coke/pitch mixtures were numerically created by adding 5, 10, 20, and 30 percent of coke aggregates of the size range of 0.297-0.595 mm (-30 + 50 mesh) to pitch. Adding up to 30% of coke aggregates to pitch can increase its complex shear modulus at 60 Hz from 273 Pa to 1557 Pa. Results also showed that adding coke particles increases both storage and loss moduli, while it does not have a meaningful effect on the phase angle of pitch.

  7. Volatiles production from the coking of coal; Sekitan no netsubunkai ni okeru kihatsubun seisei

    Energy Technology Data Exchange (ETDEWEB)

    Yamashita, Y.; Saito, H.; Inaba, A. [National Institute for Resources and Environment, Tsukuba (Japan)

    1996-10-28

    In order to simplify the coke manufacturing process, a coke production mechanism in coal pyrolysis was discussed. Australian bituminous coal which can produce good coke was used for the discussion. At a temperature raising rate of 50{degree}C per minute, coal weight loss increases monotonously. However, in the case of 3{degree}C, the weight loss reaches a peak at a maximum ultimate temperature of about 550{degree}C. The reaction mechanism varies with the temperature raising rates, and in the case of 50{degree}C per minute, volatiles other than CO2 and propane increased. Weight loss of coal at 3{degree}C per minute was caused mainly by methane production at 550{degree}C or lower. When the temperature is raised to 600{degree}C, tar and CO2 increased, and so did the weight loss. Anisotropy was discerned in almost of all coke particles at 450{degree}C, and the anisotropy became remarkable with increase in the maximum ultimate temperature. Coke and volatiles were produced continuously at a temperature raising rate of 50{degree}C per minute, and at 3{degree}C per minute, the production of the coke and volatiles progressed stepwise as the temperature has risen. 7 refs., 6 figs.

  8. Complete physico-chemical treatment for coke plant effluents.

    Science.gov (United States)

    Ghose, M K

    2002-03-01

    Naturally found coal is converted to coke which is suitable for metallurgical industries. Large quantities of liquid effluents produced contain a large amount of suspended solids, high COD, BOD, phenols, ammonia and other toxic substances which are causing serious pollution problem in the receiving water to which they are discharged. There are a large number of coke plants in the vicinity of Jharia Coal Field (JCF). Characteristics of the effluents have been evaluated. The present effluent treatment systems were found to be inadequate. Physico-chemical treatment has been considered as a suitable option for the treatment of coke plant effluents. Ammonia removal by synthetic zeolite, activated carbon for the removal of bacteria, viruses, refractory organics, etc. were utilized and the results are discussed. A scheme has been proposed for the complete physico-chemical treatment, which can be suitably adopted for the recycling, reuse and safe disposal of the treated effluent. Various unit process and unit operations involved in the treatment system have been discussed. The process may be useful on industrial scale at various sites.

  9. Apparatus for electrical-assisted incremental forming and process thereof

    Science.gov (United States)

    Roth, John; Cao, Jian

    2018-04-24

    A process and apparatus for forming a sheet metal component using an electric current passing through the component. The process can include providing an incremental forming machine, the machine having at least one arcuate tipped tool and at least electrode spaced a predetermined distance from the arcuate tipped tool. The machine is operable to perform a plurality of incremental deformations on the sheet metal component using the arcuate tipped tool. The machine is also operable to apply an electric direct current through the electrode into the sheet metal component at the predetermined distance from the arcuate tipped tool while the machine is forming the sheet metal component.

  10. Method of determining coking temperature of coke. [Experimental method of determining final coking temperature using a small sample and calibration graph

    Energy Technology Data Exchange (ETDEWEB)

    Mel' nichuk, A.Yu.; Bondarenko, A.K.; Fialkov, B.S.; Khegay, L.U.; Khvan, L.A.; Muzyzhuk, V.D.; Zakharov, A.G.; Zelenskiy, V.P.

    1985-01-01

    The coking temperature of coke should be determined from the magnitude of the ionization current of the medium during heating (3/sup 0//min) of a coke sample (2 g, fraction < 0.2 mm) in an oxidation medium with air supply (1 1/min). The coking temperature is determined from the maximum magnitude of current using a graduated graph constructed during analysis of coke samples obtained with different final coking temperatures. The discrepancy between the established coking temperature and that defined from the proposed method is 8-19/sup 0/, and that defined from electrical resistance of coke is 26-43/sup 0/. In addition to high accuracy, this method reduces the time outlays for making the analysis.

  11. Special analyses reveal coke-deposit structure

    International Nuclear Information System (INIS)

    Albright, L.F.

    1988-01-01

    A scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX) have been used to obtain information that clarifies the three mechanisms of coke formation in ethylene furnaces, and to analyze the metal condition at the exit of furnace. The results can be used to examine furnace operations and develop improved ethylene plant practices. In this first of four articles on the analyses of coke and metal samples, the coking mechanisms and coke deposits in a section of tube from an actual ethylene furnace (Furnace A) from a plant on the Texas Gulf Coast are discussed. The second articles in the series will analyze the condition of the tube metal in the same furnace. To show how coke deposition and metal condition dependent on the operating parameters of an ethylene furnace, the third article in the series will show the coke deposition in a Texas Gulf Coast furnace tube (Furnace B) that operated at shorter residence time. The fourth article discusses the metal condition in that furnace. Some recommendations, based on the analyses and findings, are offered in the fourth article that could help extend the life of ethylene furnace tubes, and also improve overall ethylene plant operations

  12. Petroleum Coke in the Urban Environment: A Review of Potential Health Effects

    Directory of Open Access Journals (Sweden)

    Joseph A. Caruso

    2015-05-01

    Full Text Available Petroleum coke, or petcoke, is a granular coal-like industrial by-product that is separated during the refinement of heavy crude oil. Recently, the processing of material from Canadian oil sands in U.S. refineries has led to the appearance of large petcoke piles adjacent to urban communities in Detroit and Chicago. The purpose of this literature review is to assess what is known about the effects of petcoke exposure on human health. Toxicological studies in animals indicate that dermal or inhalation petcoke exposure does not lead to a significant risk for cancer development or reproductive and developmental effects. However, pulmonary inflammation was observed in long-term inhalation exposure studies. Epidemiological studies in coke oven workers have shown increased risk for cancer and chronic obstructive pulmonary diseases, but these studies are confounded by multiple industrial exposures, most notably to polycyclic aromatic hydrocarbons that are generated during petcoke production. The main threat to urban populations in the vicinity of petcoke piles is most likely fugitive dust emissions in the form of fine particulate matter. More research is required to determine whether petcoke fine particulate matter causes or exacerbates disease, either alone or in conjunction with other environmental contaminants.

  13. The Judicial Process as a Form of Program Evaluation.

    Science.gov (United States)

    Ellsberry, James

    1980-01-01

    Maintaining that the judicial process is particularly effective as a form of program evaluation, this article details organizational procedures and lists the following advantages for use of the judicial process: issues are investigated in an open forum, the community can participate, and exciting opportunities for teaching and learning are…

  14. Giprokoks proposals for improvement in air quality at coke battery 1A of Radlin coke plant

    Energy Technology Data Exchange (ETDEWEB)

    T.F. Trembach; A.G. Klimenko [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Coke battery 1A, which uses rammed batch, has gone into production at Radlin coke plant (Poland), on the basis of Giprokoks designs. Up-to-date dust-trapping methods are used for the first time within the aspiration systems in the coal-preparation shop and in improving dust collection within the production buildings.

  15. Identification of causes of oil sands coke leachate toxicity

    International Nuclear Information System (INIS)

    Puttaswamy, N.; Liber, K.

    2010-01-01

    The potential causes of oil sands coke leachate toxicity were investigated. Chronic 7-day toxicity tests were conducted to demonstrate that oil sands coke leachates (CL) are acutely toxic to Ceriodaphnia dubia (C. dubia). CLs were generated in a laboratory to perform toxicity identification evaluation (TIE) tests in order to investigate the causes of the CL toxicity. The coke was subjected to a 15-day batch leaching process at 5.5 and 9.5 pH values. The leachates were then filtered and used for chemical and toxicological characterization. The 7-day estimates for the C. dubia survival were 6.3 for a pH of 5.5 and 28.7 per cent for the 9.5 CLs. The addition of EDTA significantly improved survival and reproduction in a pH of 5.5 CL, but not in a pH of 9.5 CL. The toxicity of the pH 5.5 CL was removed with a cationic resin treatment. The toxicity of the 9.5 pH LC was removed using an anion resin treatment. Toxicity re-appeared when nickel (Ni) and vanadium (V) were added back to the resin-treated CLs. Results of the study suggested that Ni and V were acting as primary toxicants in the pH 5.5 CL, while V was the primary cause of toxicity in the pH 9.5 CL.

  16. Factors affecting coke size and fissuring during cokemaking part 2

    Energy Technology Data Exchange (ETDEWEB)

    Merrick Mahoney; Jeff Keating; Susan Woodhouse [BHP Billiton Newcastle Technology Centre (Australia)

    2007-12-15

    This work addressed the mechanism of fissuring during metallurgical cokemaking and extends on a previous ACARP project. Considerable progress has been made in understanding the mechanism by an integrated modelling work; experimental program. The work points to opportunities for controlling the carbonisation process to achieve required outcomes in terms of coke lump size and distribution. Key outcomes of the work included: A methodology for determination of the minimum spacing between fissures, and the time at which period doublings (i.e. every second fissure stopping) occur, has been developed and implemented. Implementation of the methodology allows the determination of the complete fissure pattern (at least those perpendicular to the oven walls) for a given coke oven/charge configuration. A plausible mechanistic explanation of the formation of lateral fissures (those that are parallel to the oven walls) has been developed. Knowledge of the fissure pattern, combined with the lateral fissuring explanation, enables the determination of typical size and shape of lumps after stabilisation of the coke.

  17. Investigating Resulting Residual Stresses during Mechanical Forming Process

    Science.gov (United States)

    Akinlabi, Stephen A.; Fatoba, Olawale S.; Mashinini, Peter M.; Akinlabi, Esther T.

    2018-03-01

    Most manufacturing processes such as machining, welding, heat treatment, laser forming, laser cladding and, laser metal deposition, etc. are subjected to a form of heat or energy to change the geometrical shape thus changing the inherent engineering and structural properties of the material. These changes often cause the development of locked up stresses referred to as residual stresses as a result of these activities. This study reports on the residual stresses developed due to the mechanical forming process to maintain a suitable structural integrity for the formed components. The result of the analysis through the X-ray diffraction confirmed that residual stresses were induced in the manufactured parts and further revealed that residual stresses were compressive in nature as found in the parent material but with values less than the parent material.

  18. Overview of friction modelling in metal forming processes

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Bay, Niels Oluf

    2017-01-01

    In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several research...... groups have studied and modelled the asperity flattening of workpiece material against tool surface in dry contact or in contact interfaces with only thin layers of lubrication with the aim to improve understanding of friction in metal forming. This paper aims at giving a review of the most important...... future work in order to advance further in modelling of real contact area in relation to implementation of frictional conditions existing finite element codes for simulation of metal forming processes. © 2017 The Authors. Published by Elsevier Ltd....

  19. Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR for a blast furnace

    Directory of Open Access Journals (Sweden)

    Shiau J-S.

    2017-01-01

    Full Text Available Raising pulverized coal injection (PCI will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF. Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM. For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, the difference of sampled coke under the conditions of various HM productivities was explored. Secondly, the BF operating conditions and causes of generating more coke fines was correlated by testing the coke reaction rate after reaction. Finally, according to the above analysis results, the relative regression equations had been obtained for sampling coke properties, BF operation conditions and BF permeability. Furthermore, the coke strength after reaction (CSR quantitative target and its online system at various blast conditions were set to provide some reference for coke and HM production.

  20. Increasing efficiency of reconstruction and technological development of coking enterprises

    Energy Technology Data Exchange (ETDEWEB)

    Rozenfel' d, M.S.; Martynenko, V.M.; Tytyuk, Yu.A.; Ivanov, V.V.; Svyatogorov, A.A.; Kolomiets, A.F. (NIISP, Voroshilovgrad (USSR))

    1989-07-01

    Discusses problems associated with reconstruction of coking plants in the USSR. Planning coking plant reconstruction is analyzed. Duration of individual stages of plant reconstruction is considered. A method developed by the Giprokoks research institute for calculating reconstruction time considering duration of individual stages of coke oven battery repair is analyzed: construction of storage facilities, transport of materials and equipment, safety requirements, coke oven cooling, dismantling, construction of coke oven walls, installation of machines and equipment. Advantages of using the methods for analysis of coke oven battery reconstruction and optimization of repair time are discussed.

  1. Ways of improving preparatory stage and reconstruction of coking plants

    Energy Technology Data Exchange (ETDEWEB)

    Rozenfel' d, M.S.; Martynenko, V.M.; Svyatogorov, A.A.; Kvitkin, I.A.; Zhurba, A.I.; Gurtovnik, P.F.

    1987-06-01

    Discusses economic and technological aspects of coking plant reconstruction and modernization in the USSR. Effects of standardized technologies on plant reconstruction are analyzed. A standardized planning procedure jointly developed by research institutes in the USSR for plant modernization or reconstruction is discussed: selecting the optimum reconstruction and repair time, sequence of operations without stoppage of a coke oven battery, coke oven cooling, repair of coke oven liners, heating systems, coke oven equipment, drying, initial heating, testing battery equipment. The procedure is aimed at reducing coke losses and eliminating delays during reconstruction operations. A graphic method for modelling plant reconstruction is discussed.

  2. Coking coal consumption of POSCO

    International Nuclear Information System (INIS)

    Yoo, B.C.

    1991-01-01

    Pohang Iron and Steel Company Limited (POSCO) was established in 1968. Molten iron was first produced in July 1973 after a 3 year construction period. The long awaited start up of Korea's first integrated steel works provided the momentum for the fast growth of our steel industry. In 1973, the first year of operation, POSCO purchased 770,000 tons of coal from the United States and Australia. The import tonnage was more than doubled in 1976 when we completed the second stage of Pohang Works and has continued to increase reaching 13.1 million tons last year. POSCO's coal consumption will increase one more time next year as the fourth stage of Kwangyang works starts to operate a new blast furnace with an annual molten iron production capacity of 2.8 million tons. Even though the new blast furnace will have the same capacity as the other 3 in Kwangyang, the additional coking coal requirement will be much smaller than the tonnages we needed for the other stages of the works. This paper reports that this is due to the increased use of pulverized coal

  3. 77 FR 15123 - Foundry Coke From China; Scheduling of an Expedited Five-Year Review

    Science.gov (United States)

    2012-03-14

    ... submitted by ABC Coke, Erie Coke, Tonawanda Coke Corporation, and Walter Coke Co. to be individually... Analyst... Cynthia Foreso (205-3348). Attorney Charles St. Charles (205-2782). Supervisory Investigator...

  4. Advanced Wear Simulation for Bulk Metal Forming Processes

    Directory of Open Access Journals (Sweden)

    Behrens Bernd-Arno

    2016-01-01

    Full Text Available In the recent decades the finite element method has become an essential tool for the cost-efficient virtual process design in the metal forming sector in order to counter the constantly increasing quality standards, particularly from the automotive industry as well as intensified international competition in the forging industry. An optimized process design taking precise tool wear prediction into account is a way to increase the cost-efficiency of the bulk metal forming processes. The main objective of the work presented in this paper is a modelling algorithm, which allows predicting die wear with respect to a geometry update during the forming simulation. Changes in the contact area caused by geometry update lead to the different die wear distribution. It primarily concerns the die areas, which undergo high thermal and mechanical loads.

  5. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  6. QuikForm: Intelligent deformation processing of structural alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, R.J.; Wellman, G.W.

    1994-09-01

    There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

  7. FEM analysis of hollow hub forming in rolling extrusion process

    Directory of Open Access Journals (Sweden)

    J. Bartnicki

    2014-10-01

    Full Text Available In this paper are presented the results of numerical calculations of rolling extrusion process of a hollow hub. As the flanges manufacturing at both sides of the product is required, in the analyzed process of rolling extrusion, a rear bumper was implemented as additional tool limiting axial metal flow. Numerical calculations of the hub forming process were conducted basing on finite element method, applying software Deform3D and Simufact in conditions of three dimensional state of strain. The obtained satisfactory results show that it is possible to conduct the further research works of experimental character, with the application of a modernized aggregate for the rolling extrusion process PO-2.

  8. Visual form-processing deficits: a global clinical classification.

    Science.gov (United States)

    Unzueta-Arce, J; García-García, R; Ladera-Fernández, V; Perea-Bartolomé, M V; Mora-Simón, S; Cacho-Gutiérrez, J

    2014-10-01

    Patients who have difficulties recognising visual form stimuli are usually labelled as having visual agnosia. However, recent studies let us identify different clinical manifestations corresponding to discrete diagnostic entities which reflect a variety of deficits along the continuum of cortical visual processing. We reviewed different clinical cases published in medical literature as well as proposals for classifying deficits in order to provide a global perspective of the subject. Here, we present the main findings on the neuroanatomical basis of visual form processing and discuss the criteria for evaluating processing which may be abnormal. We also include an inclusive diagram of visual form processing deficits which represents the different clinical cases described in the literature. Lastly, we propose a boosted decision tree to serve as a guide in the process of diagnosing such cases. Although the medical community largely agrees on which cortical areas and neuronal circuits are involved in visual processing, future studies making use of new functional neuroimaging techniques will provide more in-depth information. A well-structured and exhaustive assessment of the different stages of visual processing, designed with a global view of the deficit in mind, will give a better idea of the prognosis and serve as a basis for planning personalised psychostimulation and rehabilitation strategies. Copyright © 2011 Sociedad Española de Neurología. Published by Elsevier Espana. All rights reserved.

  9. Torrefaction reduction of coke formation on catalysts used in esterification and cracking of biofuels from pyrolysed lignocellulosic feedstocks

    Science.gov (United States)

    Kastner, James R; Mani, Sudhagar; Hilten, Roger; Das, Keshav C

    2015-11-04

    A bio-oil production process involving torrefaction pretreatment, catalytic esterification, pyrolysis, and secondary catalytic processing significantly reduces yields of reactor char, catalyst coke, and catalyst tar relative to the best-case conditions using non-torrefied feedstock. The reduction in coke as a result of torrefaction was 28.5% relative to the respective control for slow pyrolysis bio-oil upgrading. In fast pyrolysis bio-oil processing, the greatest reduction in coke was 34.9%. Torrefaction at 275.degree. C. reduced levels of acid products including acetic acid and formic acid in the bio-oil, which reduced catalyst coking and increased catalyst effectiveness and aromatic hydrocarbon yields in the upgraded oils. The process of bio-oil generation further comprises a catalytic esterification of acids and aldehydes to generate such as ethyl levulinate from lignified biomass feedstock.

  10. Characterization of tuyere-level core-drill coke samples from blast furnace operation

    Energy Technology Data Exchange (ETDEWEB)

    S. Dong; N. Paterson; S.G. Kazarian; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2007-12-15

    A suite of tuyere-level coke samples have been withdrawn from a working blast furnace during coal injection, using the core-drilling technique. The samples have been characterized by size exclusion chromatography (SEC), Fourier transform Raman spectroscopy (FT-RS), and X-ray powder diffraction (XRD) spectroscopy. The 1-methyl-2-pyrrolidinone (NMP) extracts of the cokes sampled from the 'bosh', the rear of the 'bird's nest', and the 'dead man' zones were found by SEC to contain heavy soot-like materials (ca. 10{sup 7}-10{sup 8} apparent mass units). In contrast, NMP extracts of cokes taken from the raceway and the front of the 'bird's nest' only contained a small amount of material of relatively lower apparent molecular mass (up to ca. 10{sup 5} u). Since the feed coke contained no materials extractable by the present method, the soot-like materials are thought to have formed during the reactions of volatile matter released from the injectant coal, probably via dehydrogenation and repolymerization of the tars. The Raman spectra of the NMP-extracted core-drilled coke samples showed variations reflecting their temperature histories. Area ratios of D-band to G-band decreased as the exposure temperature increased, while intensity ratios of D to G band and those of 2D to G bands increased with temperature. The graphitic (G), defect (D), and random (R) fractions of the carbon structure of the cokes were also derived from the Raman spectra. The R fractions decreased with increasing temperature, whereas G fractions increased, while the D fractions showed a more complex variation with temperature. These data appear to give clues regarding the graphitization mechanism of tuyere-level cokes in the blast furnace. 41 refs., 9 figs., 6 tabs.

  11. Reuse and activation of petroleum coke to remove metals in water

    International Nuclear Information System (INIS)

    Cardona, Santiago

    2006-01-01

    In the investigation I am reused the coke generated in the refinancing of the petroleum. It was proposed to activate al coke with characteristics of a carbon activated commercial and subsequently to use it to remove silver and present mercury in water. The carbon activated produced and the carbon activated commercial, LQ1000, they were characterized with the norms ASTM, indicate of iodine, area superficial al blue of methylene and indicate of blue of methylene and the results were compared. Likewise in the process of adsorption, the process of adsorption itself model with the equations of Freundlich and Langmuir. The activation of the coke I am planned through a design of experiments four factorial. The 16 coals produced were submitted al process of adsorption silver and mercury by duplicate. The study I report al coke activated as better adsorbent than the LQ1000 and with a smaller cost of fabrication but with a smaller one area superficial that the commercial one. The results obtained permit to produce carbon activated from the coke but economic to compete with the commercial coals activate

  12. Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

    Energy Technology Data Exchange (ETDEWEB)

    Cabrelon, M.D.; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R.D. [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

    2010-07-01

    The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

  13. Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

    Energy Technology Data Exchange (ETDEWEB)

    Cabrelon, M D; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R D [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

    2010-07-01

    The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

  14. Evaluation of coke microstructure and its effects on graphite fabrication

    International Nuclear Information System (INIS)

    Fotourehchian, S.; Ahmadi, S.

    2001-01-01

    A variety of applications for cokes (metallurgy, petroleum, etc.) have been defined in parallel to the new industrial technology growth. Coke is rich in carbon and has the main role in manufacturing carbonaceous materials such as graphite, steel, silicon carbide, titanium carbide, etc. Among the most important applications of different variety of cokes is their usage for different graphite fabrications. The crystalline structure of graphite (hexagonal with sp 2 hybrid) is based upon the microstructure of coke and it causes anisotropy in properties of produced graphite. Thus, the study of macrostructure and anisotropy degree of cokes is of importance. There are several theoretical and experimental methods to determine the Coke's microstructure and anisotropy. Numerous tests have been conducted on different variety of cokes based on the used method. Here, it is attempted to introduce an applied method to determine the microstructure and anisotropy degree of cokes based upon the kind of application

  15. Nano-socketed nickel particles with enhanced coking resistance grown in situ by redox exsolution

    Science.gov (United States)

    Neagu, Dragos; Oh, Tae-Sik; Miller, David N.; Ménard, Hervé; Bukhari, Syed M.; Gamble, Stephen R.; Gorte, Raymond J.; Vohs, John M.; Irvine, John T. S.

    2015-09-01

    Metal particles supported on oxide surfaces are used as catalysts for a wide variety of processes in the chemical and energy conversion industries. For catalytic applications, metal particles are generally formed on an oxide support by physical or chemical deposition, or less commonly by exsolution from it. Although fundamentally different, both methods might be assumed to produce morphologically and functionally similar particles. Here we show that unlike nickel particles deposited on perovskite oxides, exsolved analogues are socketed into the parent perovskite, leading to enhanced stability and a significant decrease in the propensity for hydrocarbon coking, indicative of a stronger metal-oxide interface. In addition, we reveal key surface effects and defect interactions critical for future design of exsolution-based perovskite materials for catalytic and other functionalities. This study provides a new dimension for tailoring particle-substrate interactions in the context of increasing interest for emergent interfacial phenomena.

  16. Physico-chemical treatment of coke plant effluents for control of water pollution in India

    Energy Technology Data Exchange (ETDEWEB)

    Ghose, M.K. [Indian School of Mines, Dhanbad (India). Center of Mining Environmental

    2002-01-01

    Coal carbonizing industries in India are important and are growing every year. Large quantities of liquid effluents produced in this industry contain a large amount of suspended solids, high biochemical oxygen demand (BOD), chemical oxygen demand (COD), phenols, ammonia and other toxic substances, which are causing serious surface water pollution in the area. There is a large number of coke plants in the vicinity of Jharia Coal Field (JCF). The working principle of a coke plant and the effluents produced is described. One large coke plant was chosen to evaluate characteristics of the effluent and to suggest a proper treatment method. Present effluent treatment system was found to be inadequate and a large quantity of a very good quality coke breeze is being lost, which is also causing siltation on the riverbed in addition to surface water pollution. Physico-chemical treatment has been considered as a suitable option for the treatment of coke plant effluents. A scheme has been proposed for the treatment, which can be suitably adopted for the recycling, reuse or safe disposal of the treated effluent. Various unit process and unit operations are discussed. The process may be useful on industrial scale for various sites so as to maintain a clean environment.

  17. Post oxygen treatment characteristics of coke as an anode material for Li-ion batteries.

    Science.gov (United States)

    Kim, Jae-Hun; Park, Min-Sik; Jo, Yong Nam; Yu, Ji-Sang; Jeong, Goojin; Kim, Young-Jun

    2013-05-01

    The effect of a oxygen treatment on the electrochemical characteristics of a soft carbon anode material for Li-ion batteries was investigated. After a coke carbonization process at 1000 degrees C in an argon atmosphere, the samples were treated under a flow of oxygen gas to obtain a mild oxidation effect. After this oxygen treatment, the coke samples exhibited an improved initial coulombic efficiency and cycle performance as compared to the carbonized sample. High-resolution transmission electron microscopy revealed that the carbonized cokes consisted of disordered and nanosized graphene layers and the surface of the modified carbon was significantly changed after the treatment. The chemical state of the cokes was analyzed using X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The enhanced electrochemical properties of the surface modified cokes could be attributed to the mild oxidation effect induced by the oxygen treatment. The mild oxidation process could have led to the elimination of surface imperfections and the reinforcement of a solid electrolyte interphase film, which resulted in the improved electrochemical characteristics.

  18. Hygiene of work in main shops of modern coking by-product industry. [USSR

    Energy Technology Data Exchange (ETDEWEB)

    Kapitul' skii, V B

    1984-07-01

    The hygiene of working conditions is evaluated and compared for coking by-product industry shops using modern technology and machines with those using obsolete equipment and methods. Most basic factors in contamination of atmosphere of coking, pitch-coking and metal-refining shops are coal and coke dust, carbon monoxide and polycyclic aromatic hydrocarbons, especially carcinogenic benzpyrene. Contamination of air of working zone is determined by details of technology: periodicity or continuity of industrial processes, use of improved equipment for smokeless injection of charge into stoves and of hermetic pipes to remove gas with hydraulically operated caps, position of machines in shops and in coal tar distillation removal of carcinogenic benzpyrene by sulfonation and aeration. In modernized shops of coking by-product industry, illness and loss of work capacity are significantly lower than in plants using obsolete methods and equipment. Measures are presented for hygienic improvement of working conditions; both methods to further increase efficiency of technological processes and methods to protect individual worker on job such as use of respirators, protective clothing, plexiglass shields, shampoos and skin creams. 14 references.

  19. Process and plant for obtaining generator gas from mainly treated non-fossil waste products. Verfahren und Anlage zur Gewinnung von Generatorgas aus vorwiegend aufbereiteten nicht fossilen Abfallprodukten

    Energy Technology Data Exchange (ETDEWEB)

    Schmid, K

    1984-05-03

    A processs for obtaining generator gas from mainly non-fossil waste materials proposes first that these waste products should be changed to pyrolysis coke after being mechanically reduced in size and only then should this coke be introduced into the actual gas reactor. In order to carry out this process, a pyrolysis tube separate from the reactor is used, with a gas-heated double jacket, gas guide pockets in the tube crossection and a mechanical infeed device for the granulate to be pyrolysed in the form of a push rod with a connected supply duct and a guide part for the pyrolysis coke into the reactor.

  20. Mean-term forecast of coke production in the world

    International Nuclear Information System (INIS)

    Ukhmylova, G.S.

    1996-01-01

    The causes of decrease in consumption of metallurgical coke in the world in the ninetieth and at the present time are analyzed. Reduction of reliable coke supply sources to the world market is noted. The data on the coke import and export in the world in 1990-1994 are presented and corresponding forecasts for 2000 and 2005 are given

  1. Study and modelling of deactivation by coke in catalytic reforming of hydrocarbons on Pt-Sn/Al{sub 2}O{sub 3} catalyst; La microbalance inertielle: etude et modelisation cinetique de la desactivation par le coke en reformage catalytique des hydrocarbures sur catalyseur Pt-Sn/Al{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Mathieu-Deghais, S.

    2004-07-01

    Catalytic reforming is the refining process that produces gasoline with a high octane number. During a reforming operation, undesired side reactions promote the formation of carbon deposits (coke) on the surface of the catalyst. As the reactions proceed, the coke accumulation leads to a progressive decrease of the catalyst activity and to a change in its selectivity. Getting this phenomenon under control is interesting to optimize the industrial plants. This work aims to improve the comprehension and the modeling of coke formation and its deactivating effect on reforming reactions, while working under conditions chosen within a range as close as possible to the industrial conditions of the regenerative process. The experimental study is carried out with a micro unit that is designed to observe simultaneously the coke formation and its influence on the catalyst activity. A vibrational microbalance reactor (TEOM - Tapered Element Oscillating Microbalance) is used to provide continuous monitoring of coke. On-line gas chromatography is used to observe the catalyst activity and selectivity as a function of the coke content. The coking experiments are performed on a fresh Pt-Sn/alumina catalyst, with mixtures of hydrocarbon molecules of 7 carbon atoms as hydrocarbon feeds. The coking tests permitted to highlight the operating parameters that may affect the amount of coke, and to identify the hydrocarbon molecules that behave as coke intermediate. A kinetic model for coke formation could be developed through the compilation of these results. The catalytic activity analysis permitted to point out the coke effect on both of the active phases of the catalyst, to construct a simplified reforming kinetic model that simulates the catalyst activity under the reforming conditions, and to quantify deactivation via deactivation functions. (author)

  2. Fundamentals of Delayed Coking Joint Industry Project

    Energy Technology Data Exchange (ETDEWEB)

    Volk Jr., Michael; Wisecarver, Keith D.; Sheppard, Charles M.

    2003-02-07

    The coking test facilities include three reactors (or cokers) and ten utilities. Experiments were conducted using the micro-coker, pilot-coker, and stirred-batch coker. Gas products were analyzed using an on-line gas chromatograph. Liquid properties were analyzed in-house using simulated distillation (HP 5880a), high temperature gas chromatography (6890a), detailed hydrocarbon analysis, and ASTM fractionation. Coke analyses as well as feedstock analyses and some additional liquid analyses (including elemental analyses) were done off-site.

  3. Review of friction modeling in metal forming processes

    DEFF Research Database (Denmark)

    Nielsen, C.V.; Bay, N.

    2018-01-01

    Abstract In metal forming processes, friction between tool and workpiece is an important parameter influencing the material flow, surface quality and tool life. Theoretical models of friction in metal forming are based on analysis of the real contact area in tool-workpiece interfaces. Several...... research groups have studied and modeled the asperity flattening of workpiece material against tool surface in dry contact or in contact interfaces with only thin layers of lubrication with the aim to improve understanding of friction in metal forming. This paper aims at giving a review of the most...... conditions, normal pressure, sliding length and speed, temperature changes, friction on the flattened plateaus and deformation of the underlying material. The review illustrates the development in the understanding of asperity flattening and the methods of analysis....

  4. Improving process performance in Incremental Sheet Forming (ISF)

    International Nuclear Information System (INIS)

    Ambrogio, G.; Filice, L.; Manco, G. L.

    2011-01-01

    Incremental Sheet Forming (ISF) is a relatively new process in which a sheet clamped along the borders is progressively deformed through a hemispherical tool. The tool motion is CNC controlled and the path is designed using a CAD-CAM approach, with the aim to reproduce the final shape contour such as in the surface milling. The absence of a dedicated setup and the related high flexibility is the main point of strength and the reason why several researchers focused their attentions on the ISF process.On the other hand the process slowness is the most relevant drawback which reduces a wider industrial application. In the paper, a first attempt to overcome this process limitation is presented taking into account a relevant speed increasing respect to the values currently used.

  5. Knowledge Based Cloud FE Simulation of Sheet Metal Forming Processes.

    Science.gov (United States)

    Zhou, Du; Yuan, Xi; Gao, Haoxiang; Wang, Ailing; Liu, Jun; El Fakir, Omer; Politis, Denis J; Wang, Liliang; Lin, Jianguo

    2016-12-13

    The use of Finite Element (FE) simulation software to adequately predict the outcome of sheet metal forming processes is crucial to enhancing the efficiency and lowering the development time of such processes, whilst reducing costs involved in trial-and-error prototyping. Recent focus on the substitution of steel components with aluminum alloy alternatives in the automotive and aerospace sectors has increased the need to simulate the forming behavior of such alloys for ever more complex component geometries. However these alloys, and in particular their high strength variants, exhibit limited formability at room temperature, and high temperature manufacturing technologies have been developed to form them. Consequently, advanced constitutive models are required to reflect the associated temperature and strain rate effects. Simulating such behavior is computationally very expensive using conventional FE simulation techniques. This paper presents a novel Knowledge Based Cloud FE (KBC-FE) simulation technique that combines advanced material and friction models with conventional FE simulations in an efficient manner thus enhancing the capability of commercial simulation software packages. The application of these methods is demonstrated through two example case studies, namely: the prediction of a material's forming limit under hot stamping conditions, and the tool life prediction under multi-cycle loading conditions.

  6. Colors and geometric forms in the work process information coding

    Directory of Open Access Journals (Sweden)

    Čizmić Svetlana

    2006-01-01

    Full Text Available The aim of the research was to establish the meaning of the colors and geometric shapes in transmitting information in the work process. The sample of 100 students connected 50 situations which could be associated with regular tasks in the work process with 12 colors and 4 geometric forms in previously chosen color. Based on chosen color-geometric shape-situation regulation, the idea of the research was to find out regularities in coding of information and to examine if those regularities can provide meaningful data assigned to each individual code and to explain which codes are better and applicable represents of examined situations.

  7. Incorporation of petroleum coke into red ceramic; Incorporacao de coque de petroleo em ceramica vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Freitas, L.A. de; Monteiro, S.N.; Sanchez, R.; Vieira, C.M.F. [Laboratorio de Materiais Avancados - LAMAV, Universidade Estadual do Norte Fluminense Darcy Ribeiro - UENF, Campos dos Goytacazes, RJ (Brazil)], e-mails: sanchez@uenf.br, vieira@uenf.br

    2011-04-15

    This work has as its objective the evaluation of the effect of incorporation of petroleum coke in the physical and mechanical properties of red ceramic. Compositions were prepared with 0%, 1%, 2% and 4 wt.% of petroleum coke incorporated into a kaolinitic clayey body. Rectangular specimens were formed by extrusion to fire at 850 deg C and 1050 deg C. The determined physical and mechanical properties were flexural rupture strength and water absorption. The microstructure of the fired ceramics was evaluated by optical microscopy. The results show that the petroleum coke waste can significantly contribute to reduce the energy consumption during the firing stage. However, incorporations must be done in amounts around 1 wt.% to avoid deleterious effect on the water absorption of the ceramic. (author)

  8. Process for forming synapses in neural networks and resistor therefor

    Science.gov (United States)

    Fu, Chi Y.

    1996-01-01

    Customizable neural network in which one or more resistors form each synapse. All the resistors in the synaptic array are identical, thus simplifying the processing issues. Highly doped, amorphous silicon is used as the resistor material, to create extremely high resistances occupying very small spaces. Connected in series with each resistor in the array is at least one severable conductor whose uppermost layer has a lower reflectivity of laser energy than typical metal conductors at a desired laser wavelength.

  9. Visual form predictions facilitate auditory processing at the N1.

    Science.gov (United States)

    Paris, Tim; Kim, Jeesun; Davis, Chris

    2017-02-20

    Auditory-visual (AV) events often involve a leading visual cue (e.g. auditory-visual speech) that allows the perceiver to generate predictions about the upcoming auditory event. Electrophysiological evidence suggests that when an auditory event is predicted, processing is sped up, i.e., the N1 component of the ERP occurs earlier (N1 facilitation). However, it is not clear (1) whether N1 facilitation is based specifically on predictive rather than multisensory integration and (2) which particular properties of the visual cue it is based on. The current experiment used artificial AV stimuli in which visual cues predicted but did not co-occur with auditory cues. Visual form cues (high and low salience) and the auditory-visual pairing were manipulated so that auditory predictions could be based on form and timing or on timing only. The results showed that N1 facilitation occurred only for combined form and temporal predictions. These results suggest that faster auditory processing (as indicated by N1 facilitation) is based on predictive processing generated by a visual cue that clearly predicts both what and when the auditory stimulus will occur. Copyright © 2016. Published by Elsevier Ltd.

  10. Electrochemical/Pyrometallurgical Waste Stream Processing and Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Steven Frank; Hwan Seo Park; Yung Zun Cho; William Ebert; Brian Riley

    2015-07-01

    This report summarizes treatment and waste form options being evaluated for waste streams resulting from the electrochemical/pyrometallurgical (pyro ) processing of used oxide nuclear fuel. The technologies that are described are South Korean (Republic of Korea – ROK) and United States of America (US) ‘centric’ in the approach to treating pyroprocessing wastes and are based on the decade long collaborations between US and ROK researchers. Some of the general and advanced technologies described in this report will be demonstrated during the Integrated Recycle Test (IRT) to be conducted as a part of the Joint Fuel Cycle Study (JFCS) collaboration between US Department of Energy (DOE) and ROK national laboratories. The JFCS means to specifically address and evaluated the technological, economic, and safe guard issues associated with the treatment of used nuclear fuel by pyroprocessing. The IRT will involve the processing of commercial, used oxide fuel to recover uranium and transuranics. The recovered transuranics will then be fabricated into metallic fuel and irradiated to transmutate, or burn the transuranic elements to shorter lived radionuclides. In addition, the various process streams will be evaluated and tested for fission product removal, electrolytic salt recycle, minimization of actinide loss to waste streams and waste form fabrication and characterization. This report specifically addresses the production and testing of those waste forms to demonstrate their compatibility with treatment options and suitability for disposal.

  11. Influence of Coke Ratio on the Sintering Behavior of High-Chromium Vanadium-Titanium Magnetite

    Directory of Open Access Journals (Sweden)

    Songtao Yang

    2017-06-01

    Full Text Available High-chromium vanadium and titanium magnetite (HCVTM sinter has poor properties. The coke ratio has an important effect on the behavior of HCVTM sintering as it affects the mineral phases in the high-chromium vanadium and titanium sinter (HCVTS via changing the sintering temperature and atmosphere. In this work, the sintering behavior of HCVTM mixed with varying coke ratios was investigated through sintering pot tests, X-ray diffraction (XRD, gas chromatographic analysis, and mineral phase analysis. The results show that, with the increase of the coke ratio from 4.0% to 6.0%, leading to the increase of the combustion ratio of the flue gas, the vertical sintering rate and sinter productivity decrease. Meanwhile, with the change of the coke ratio, the content of magnetite, silicate, and perovskite increase, while the hematite and calcium ferrite decrease. In addition, the tumble strength and reduction ability of HCVTS decrease, and its degradation strength increase. It was found that the appropriate coke ratio for the sintering process was 5.0 wt %.

  12. Characteristics of microbial community functional structure of a biological coking wastewater treatment system.

    Science.gov (United States)

    Joshi, Dev Raj; Zhang, Yu; Zhang, Hong; Gao, Yingxin; Yang, Min

    2018-01-01

    Nitrogenous heterocyclic compounds are key pollutants in coking wastewater; however, the functional potential of microbial communities for biodegradation of such contaminants during biological treatment is still elusive. Herein, a high throughput functional gene array (GeoChip 5.0) in combination with Illumina HiSeq2500 sequencing was used to compare and characterize the microbial community functional structure in a long run (500days) bench scale bioreactor treating coking wastewater, with a control system treating synthetic wastewater. Despite the inhibitory toxic pollutants, GeoChip 5.0 detected almost all key functional gene (average 61,940 genes) categories in the coking wastewater sludge. With higher abundance, aromatic ring cleavage dioxygenase genes including multi ring1,2diox; one ring2,3diox; catechol represented significant functional potential for degradation of aromatic pollutants which was further confirmed by Illumina HiSeq2500 analysis results. Response ratio analysis revealed that three nitrogenous compound degrading genes- nbzA (nitro-aromatics), tdnB (aniline), and scnABC (thiocyanate) were unique for coking wastewater treatment, which might be strong cause to increase ammonia level during the aerobic process. Additionally, HiSeq2500 elucidated carbozole and isoquinoline degradation genes in the system. These findings expanded our understanding on functional potential of microbial communities to remove organic nitrogenous pollutants; hence it will be useful in optimization strategies for biological treatment of coking wastewater. Copyright © 2017. Published by Elsevier B.V.

  13. Effects and mechanistic aspects of absorbing organic compounds by coking coal.

    Science.gov (United States)

    Ning, Kejia; Wang, Junfeng; Xu, Hongxiang; Sun, Xianfeng; Huang, Gen; Liu, Guowei; Zhou, Lingmei

    2017-11-01

    Coal is a porous medium and natural absorbent. It can be used for its original purpose after adsorbing organic compounds, its value does not reduce and the pollutants are recycled, and then through systemic circulation of coking wastewater zero emissions can be achieved. Thus, a novel method of industrial organic wastewater treatment using adsorption on coal is introduced. Coking coal was used as an adsorbent in batch adsorption experiments. The quinoline, indole, pyridine and phenol removal efficiencies of coal adsorption were investigated. In addition, several operating parameters which impact removal efficiency such as coking coal consumption, oscillation contact time, initial concentration and pH value were also investigated. The coking coal exhibited properties well-suited for organics' adsorption. The experimental data were fitted to Langmuir and Freundlich isotherms as well as Temkin and Redlich-Peterson (R-P) models. The Freundlich isotherm model provided reasonable models of the adsorption process. Furthermore, the purification mechanism of organic compounds' adsorption on coking coal was analysed.

  14. Reducing dust emissions at OAO Alchevskkoks coke battery 10A

    Energy Technology Data Exchange (ETDEWEB)

    T.F. Trembach; E.N. Lanina [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Coke battery 10A with rammed batch is under construction at OAO Alchevskkoks. The design documentation developed by Giprokoks includes measures for reducing dust emissions to the atmosphere. Aspiration systems with dry dust trapping are employed in the new components of coke battery 10A and in the existing coke-sorting equipment. Two-stage purification of dusty air in cyclones and bag filters is employed for the coke-sorting equipment. This system considerably reduces coke-dust emissions to the atmosphere.

  15. Form of prior for constrained thermodynamic processes with uncertainty

    Science.gov (United States)

    Aneja, Preety; Johal, Ramandeep S.

    2015-05-01

    We consider the quasi-static thermodynamic processes with constraints, but with additional uncertainty about the control parameters. Motivated by inductive reasoning, we assign prior distribution that provides a rational guess about likely values of the uncertain parameters. The priors are derived explicitly for both the entropy-conserving and the energy-conserving processes. The proposed form is useful when the constraint equation cannot be treated analytically. The inference is performed using spin-1/2 systems as models for heat reservoirs. Analytical results are derived in the high-temperatures limit. An agreement beyond linear response is found between the estimates of thermal quantities and their optimal values obtained from extremum principles. We also seek an intuitive interpretation for the prior and the estimated value of temperature obtained therefrom. We find that the prior over temperature becomes uniform over the quantity kept conserved in the process.

  16. 77 FR 32998 - Foundry Coke From China

    Science.gov (United States)

    2012-06-04

    ... China Determination On the basis of the record \\1\\ developed in the subject five-year review, the United... China would be likely to lead to continuation or recurrence of material injury to an industry in the... Publication 4326 (May 2012), entitled Foundry Coke from China: Investigation No. 731-TA-891 (Second Review...

  17. Water protection in coke-plant design

    Energy Technology Data Exchange (ETDEWEB)

    G.I. Alekseev [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Wastewater generation, water consumption, and water management at coke plants are considered. Measures to create runoff-free water-supply and sewer systems are discussed. Filters for water purification, corrosion inhibitors, and biocides are described. An integrated single-phase technology for the removal of phenols, thiocyanides, and ammoniacal nitrogen is outlined.

  18. The impact of liquid-liquid-vapour phase behaviour on coke formation from model coke precusors

    Energy Technology Data Exchange (ETDEWEB)

    Minicucci, D.; Shaw, J.M. [Univ. of Toronto, Dept. of Chemical Engineering and Applied Chemistry, Toronto, ON (Canada)

    2000-08-01

    Catalysts used in the hydroprocessing of heavy feedstocks deactivate due to coke deposition. Although the mechanism for coke formation is not fully understood, condensation reactions of polynuclear aromatic compounds present in the feeds are a key aspect. The effect of coke deposition on catalyst performance is typically modelled using accelerated aging agents comprising model coke precursors. Mixtures employed in such studies polynuclear aromatic compounds such as anthracene as the coke precursor, and long chain alkanes such as hexadecane as a diluent. We show in this paper that binary and pseudo binary mixtures of polynuclear aromatic compounds and n-alkanes present TYPE II, TYPE IV, or TYPE III phase behaviour according to the van Konynenburg and Scott (1980) phase projection nomenclature, Incubation periods and the apparent autocatalytic effects associated with coke deposition in such systems are explained through a combination of high temperature phase equilibrium experiments and computations with the model systems n-alkane + anthracene + hydrogen, n-alkane + pyrene + hydrogen, and n-alkane + dibenzo[a,k]chrysene + hydrogen. (au)

  19. Gasification reactivities of cokes derived from Athabasca bitumen

    Energy Technology Data Exchange (ETDEWEB)

    Furimsky, E.

    1985-10-01

    Gasification reactivities of cokes obtained from Athabasca bitumen by delayed coking and fluid coking were compared in fixed and fluidized bed systems. In both systems the C + O/sub 2/ reaction accounted for the most of converted carbon. The C + H/sub 2/O reaction proceeded to a smaller extent. The bulk reactivity of the fluid coke was higher than that of delayed coke, when comparing -20 to +60 mesh particles in fluidized bed and -14 to +20 mesh particles in fixed bed, respectively. However, the reactivity of the delayed coke expressed per unit of surface area was markedly higher than that of the fluid coke. 9 figs., 7 tabs., 6 refs. (A.V.)

  20. Analysis of industrial coke samples by activation with cyclotron protons

    International Nuclear Information System (INIS)

    Chaudhri, M.A.; Lee, M.M.; Spicer, B.M.

    1982-01-01

    A Melbourne Petrochemical Company was experiencing excessive coke formation in its ''cracking furnaces'', which was causing unnecessary stoppage of production and wastage of energy due to additional insulation. In order to investigate the possible causes of this excessive coke formation, we analyzed various coke samples and other coke-like materials obtained from these furnaces by activation with cyclotron-protons. Our results showed that, out of the two suspected coke promoters As and Sb whose small concentration in feed would produce greatly accelerated coke formation, As could not be detected in any of the eight samples investigated, while Sb was present in only one sample. However, we did observe Ca, Cr and Fe in all the samples, with surprisingly high concentrations in some of them. It has, therefore, been suggested that Ca, and perhaps Cr and Fe, but not As or Sb, could have been responsible for the excessive coke formation in the ''cracking furnaces''

  1. Production of press moulds by plasma spray forming process

    International Nuclear Information System (INIS)

    Borisov, Y.; Myakota, I.; Polyakov, S.

    2001-01-01

    Plasma spray forming process for production of press moulds which are used for manufacture of articles from plastics was developed. The press moulds were produced by plasma spraying of Cu-Al-Fe-alloy powder on surface of a master model. The master models were made from non-metallic materials with heat resistance below 70 C (wood, gypsum etc). Double cooling system which provides for a control of surface model temperature and quenching conditions of sprayed material was designed. It made possible on the one hand to support model surface temperature below 70 C and on the other hand to provide for temperature conditions of martensite transformation in Cu-Al-system with a fixation of metastable ductile α + β 1 -phase. This allowed to decrease residual stresses in sprayed layer (up to 0,5-2,5 MPa), to increase microhardness of the coating material (up to 1200-1800 MPa) and its ductility (σ B = 70-105 MPa, δ = 6-12 %). This plasma spray forming process makes possible to spray thick layers (5-20 mm and more) without their cracking and deformation. The process is used for a production of press moulds which are applied in shoes industry, for fabrication of toys, souvenirs etc. (author)

  2. Prospects for the use of coke-works gas in the manufacture of sponge iron

    Energy Technology Data Exchange (ETDEWEB)

    Hatarascu, O; Orosz, R

    1978-01-01

    This paper presents the results of tests conducted in the laboratory of the I.C.E.M. (National research institute for the mining industry) at Hunedoara; these investigations dealt with the reduction of iron oxide by gas from coking plant. The direct application of coke-works gas for the direct reduction of iron ores represents a new move towards the profitable utilization of this gas which, owing to its high content of hydrogen and CH4, can be transformed into CO and H2 using current conversion techniques (water-vapour or CO2 methods). The article presents a diagram of the 'MIDREX' reduction plant. Also includes a study of the variation in the specific coke-gas consumption as a function of the reducer-gas throughput together with an analysis of the reduction process for recycled and regenerated gas at a temperature of 900 C.

  3. Fine coke production from brown coal (Report on ECSC contract 6220-72/1/102)

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    The possibility of producing a dry brown coal suitable for the production of fine coke and the development of a suitable carbonization process were studied. To prepare the coal it should be screened at 1 mm with the oversize going to fine coke production and the undersize going to briquette production. To increase fine coke production it is necessary to screen the raw smalls less than 2 mm and to pelletize, dry and carbonize them with the coarser constituents. The planning and construction of a hearth oven furnace plant was begun and this is now in operation. A fluidized bed can be used to preheat the coal to improve the oven performance. (In German)

  4. Coke Formation During Hydrocarbons Pyrolysis. Part Two: Methane Thermal Cracking Formation de coke pendant la pyrolyse des hydrocarbures. Deuxième partie : pyrolyse du méthane

    Directory of Open Access Journals (Sweden)

    Billaud F.

    2006-11-01

    Full Text Available Part one of this article dealt with coking in a steam cracking furnace. In this process, coke deposition is a very complex phenomenon due to the number of parameters involved. Nevertheless, for this process, coke deposition is a secondary reaction which does not affect steam cracking yields. It is completely different for methane thermal cracking. Coke is one of the main products of this reaction. Part two of this article deals with coke deposition on the walls of the reactors used for methane thermal cracking. After a brief description of the different set-ups used to study coke deposition, the main parameters involved are listed. The importance of temperature, conversion, type of diluent, and hydrocarbon partial pressure will be enhanced. To conclude, two approaches to the mechanism are proposed to explain coke formation during methane thermal cracking. La première partie de cet article faisait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage : dans le cadre de ce procédé, la formation de coke est un phénomène complexe du fait du nombre important de paramètres mis en jeu. Toutefois, pour ce procédé, la réaction de formation du coke à la paroi des réacteurs est une réaction secondaire qui n'affecte pas les rendements de vapocraquage. Ceci est complètement différent dans le cas de la pyrolyse thermique du méthane, procédé pour lequel le coke est un produit principal et indésirable de la réaction. La seconde partie de cet article est consacrée plus particulièrement à la formation du coke, lors de la pyrolyse du méthane et présente les principaux résultats expérimentaux décrits dans la littérature. Parmi les différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir des travaux de la littérature, les 2 techniques suivantes : - la technique de la paroi chaude, - la technique du fil chaud. Pour la première technique, les montages exp

  5. Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, K. S. [Savannah River National Laboratory; Marra, J. C. [Savannah River National Laboratory; Amoroso, J. [Savannah River National Laboratory; Tang, M. [Los Alamos National Laboratory

    2013-08-22

    The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO{sub 2} and Al{sub 2}O{sub 3} were observed distributed in a network of fine grains with small residual pores

  6. Modification to the MAPS interview process and electronic form

    CERN Multimedia

    HR Department

    2006-01-01

    Based on the first year of experience with e-MAPS and the feedback from departmental users, a number of modifications to the MAPS interview process and the form have been introduced for the 2006 exercise. Definition of signatories The top of the form now also shows the name of the group leader and department head. This is especially useful in cases of detachment. Corrections can be made via the MAPS Coordinator. 'Send back' facility The possibility to send the MAPS report one step backwards is only available to the MAPS coordinators, i.e., from group leader to supervisor, from staff member to group leader, and from group leader to staff member. The form should only be sent back to correct factual errors or oversights, and any send backs will be tracked. Link 'training' part to 'training' application When entering a training objective for 2006, a search menu allows selection from various CERN internal training courses or from conferences. It remains important however to first read the description of the...

  7. Modification to the MAPS interview process and electronic form

    CERN Multimedia

    HR Department

    2006-01-01

    Based on the first year of experience with e-MAPS and the feedback from departmental users, a number of modifications to the MAPS interview process and form have been introduced for the 2006 exercise. Definition of signatories The top of the form now also shows the name of the Group Leader and Department Head. This is especially useful in cases of detachment. Corrections can be made via the MAPS Coordinator. 'Send back' facility The possibility to send the MAPS report one step backwards, i.e. from Group Leader to supervisor, from Staff Member to Group Leader, and from Group Leader to Staff Member is only available to the MAPS coordinators. The form should only be sent back to correct factual errors or oversights, and any send- backs will be recorded. Link between 'training' part and 'training' application When entering a training objective for 2006, a search menu allows selection from various CERN internal training courses or from conferences. It is still important, however, to first read the descri...

  8. The effect of high and low dissolved oxygen on the toxicity of oil sands coke and its leachate to Chironomus tentans

    International Nuclear Information System (INIS)

    Squires, A.J.; Liber, K.

    2003-01-01

    A study was conducted to assess the effect of low dissolved oxygen on the long-term leaching potential of the toxic constituents found in coke. Coke is one of the waste products produced during the oil sand upgrading process used at Syncrude Canada Ltd. and Suncor Energy Inc. Coke is contaminated by metals and organic compounds which can leach into the environment. In this study, coke from both companies was exposed to reconstituted water and high dissolved oxygen for a period of 30 days, during which time the overlying water containing the leachate and the coke pore-water was chemically analyzed. The benthic macroinvertebrate, Chironomus tentans, was exposed to the aged coke and the overlying leachate after the 30 day period. The study did not reveal any major difference in the survival or growth between the dissolved oxygen treatments or any of the leachate treatments. The macroinvertebrate in the aged Syncrude grew significantly while the Suncor coke strongly inhibited both survival and growth of the macroinvertebrate. The study demonstrates that coke has the potential to negatively affect benthic organisms if it is used uncovered in an aquatic reclamation effort

  9. The Development of Spatial Configuration Processing of Visual Word Forms

    Directory of Open Access Journals (Sweden)

    Chienhui Kao

    2011-05-01

    Full Text Available The analysis of spatial relationship, or configuration, among the components of a character is important for visual word form recognition (Kao et al., 2010. We investigated such spatial configuration processing in dyslexics and developing populations. Four types of characters: real- and non-characters and their upside-down versions were used in this study. The task of the observers was to determine whether two characters presented on the display were identical. One group of dyslexic children (Dys and two groups of non-dyslexic controls, one (RL matched Dys in reading performance and the other (CA matched in age, were recruited in this study. Dys performed significantly worse than the control groups for all character types, suggesting a worse visual word form processing in dyslexics. For Dys and CA, the proportional correct response for the upright real characters was better than that for their upside-down versions. RL, (which was younger showed the same effect for the non-characters. Since the non-characters disrupts the global configuration while the inverted characters disrupted both local and global configurations, our results suggest that younger children recognize a word with an analysis of the local configuration while older children, regardless of whether they are dyslexics or not, analyze the global configuration.

  10. Preliminary evaluation of alternative waste form solidification processes. Volume I. Identification of the processes

    International Nuclear Information System (INIS)

    Treat, R.L.; Nesbitt, J.F.; Blair, H.T.; Carter, J.G.; Gorton, P.S.; Partain, W.L.; Timmerman, C.L.

    1980-04-01

    This document contains preconceptual design data on 11 processes for the solidification and isolation of nuclear high-level liquid wastes (HLLW). The processes are: in-can glass melting (ICGM) process, joule-heated glass melting (JHGM) process, glass-ceramic (GC) process, marbles-in-lead (MIL) matrix process, supercalcine pellets-in-metal (SCPIM) matrix process, pyrolytic-carbon coated pellets-in-metal (PCCPIM) matrix process, supercalcine hot-isostatic-pressing (SCHIP) process, SYNROC hot-isostatic-pressing (SYNROC HIP) process, titanate process, concrete process, and cermet process. For the purposes of this study, it was assumed that each of the solidification processes is capable of handling similar amounts of HLLW generated in a production-sized fuel reprocessing plant. It was also assumed that each of the processes would be enclosed in a shielded canyon or cells within a waste facility located at the fuel reprocessing plant. Finally, it was assumed that all of the processes would be subject to the same set of regulations, codes and standards. Each of the solidification processes converts waste into forms that may be acceptable for geological disposal. Each process begins with the receipt of HLLW from the fuel reprocessing plant. In this study, it was assumed that the original composition of the HLLW would be the same for each process. The process ends when the different waste forms are enclosed in canisters or containers that are acceptable for interim storage. Overviews of each of the 11 processes and the bases used for their identification are presented in the first part of this report. Each process, including its equipment and its requirements, is covered in more detail in Appendices A through K. Pertinent information on the current state of the art and the research and development required for the implementation of each process are also noted in the appendices

  11. Investigating erosion of building materials used in an installation for pneumatic transport of coke breeze and coal

    Energy Technology Data Exchange (ETDEWEB)

    Bandrowski, J.; Kot-Borkowska, Z.; Misztal, M.; Raczek, J.; Kaczmarzyk, G.

    1980-09-01

    This article investigates the influence of the following factors on erosion of building material used in pneumatic transport of coal and coke breeze: intensity of coal or coke breeze flow within the range of 47 to 120 kg/h for coke and 99 to 165 kg/h for coal; speed of solid material particles within the range 3.71 to 7.97 m/s for coke, and 3.30 to 7.58 m/s for coal; duration of the experiments 0.5 to 1.5 h for coke and 2.0 to 5.0 for coal; angle of inclination of the sample of building material 30 to 60 degrees for both coal and coke breeze. Three types of construction material used in pneumatic transport were tested: steel, concrete and chamotte bricks. Investigations show that concrete is characterized by the highest erosion, chamotte bricks by medium erosion and steel by the lowest erosion. As a result of mathematical processing of experimental data, empirical models of erosion of the three materials are constructed. (7 refs.)

  12. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    Energy Technology Data Exchange (ETDEWEB)

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O' Kane; Jonathan Dicker; Catherine Skidmore; David Knights [University of New South Wales, Sydney, NSW (Australia). School of Materials Science and Engineering

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  13. An Integrated Numerical Model of the Spray Forming Process

    DEFF Research Database (Denmark)

    Pryds, Nini; Hattel, Jesper; Pedersen, Trine Bjerre

    2002-01-01

    of the deposition model is accomplished using a 2D cylindrical heat flow model. This model is now coupled with an atomization model via a log-normal droplet size distribution. The coupling between the atomization and the deposition is accomplished by ensuring that the total droplet size distribution of the spray......In this paper, an integrated approach for modelling the entire spray forming process is presented. The basis for the analysis is a recently developed model which extents previous studies and includes the interaction between an array of droplets and the enveloping gas. The formulation...... is in fact the summation of 'local' droplet size distributions along the r-axis. A key parameter, which determines the yield and the shape of the deposit material, is the sticking efficiency. The sticking phenomenon is therefore incorporated into the deposition model. (C) 2002 Acta Materialia Inc. Published...

  14. Compressive strength test for cemented waste forms: validation process

    International Nuclear Information System (INIS)

    Haucz, Maria Judite A.; Candido, Francisco Donizete; Seles, Sandro Rogerio

    2007-01-01

    In the Cementation Laboratory (LABCIM), of the Development Centre of the Nuclear Technology (CNEN/CDTN-MG), hazardous/radioactive wastes are incorporated in cement, to transform them into monolithic products, preventing or minimizing the contaminant release to the environment. The compressive strength test is important to evaluate the cemented product quality, in which it is determined the compression load necessary to rupture the cemented waste form. In LABCIM a specific procedure was developed to determine the compressive strength of cement waste forms based on the Brazilian Standard NBR 7215. The accreditation of this procedure is essential to assure reproductive and accurate results in the evaluation of these products. To achieve this goal the Laboratory personal implemented technical and administrative improvements in accordance with the NBR ISO/IEC 17025 standard 'General requirements for the competence of testing and calibration laboratories'. As the developed procedure was not a standard one the norm ISO/IEC 17025 requests its validation. There are some methodologies to do that. In this paper it is described the current status of the accreditation project, especially the validation process of the referred procedure and its results. (author)

  15. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    International Nuclear Information System (INIS)

    Ebert, W. L.; Snyder, C. T.; Frank, Steven; Riley, Brian

    2016-01-01

    This report describes the scientific basis underlying the approach being followed to design and develop ''advanced'' glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na_2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl- in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease the waste

  16. Designing Advanced Ceramic Waste Forms for Electrochemical Processing Salt Waste

    Energy Technology Data Exchange (ETDEWEB)

    Ebert, W. L. [Argonne National Lab. (ANL), Argonne, IL (United States); Snyder, C. T. [Argonne National Lab. (ANL), Argonne, IL (United States); Frank, Steven [Argonne National Lab. (ANL), Argonne, IL (United States); Riley, Brian [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-03-01

    This report describes the scientific basis underlying the approach being followed to design and develop “advanced” glass-bonded sodalite ceramic waste form (ACWF) materials that can (1) accommodate higher salt waste loadings than the waste form developed in the 1990s for EBR-II waste salt and (2) provide greater flexibility for immobilizing extreme waste salt compositions. This is accomplished by using a binder glass having a much higher Na2O content than glass compositions used previously to provide enough Na+ to react with all of the Cl– in the waste salt and generate the maximum amount of sodalite. The phase compositions and degradation behaviors of prototype ACWF products that were made using five new binder glass formulations and with 11-14 mass% representative LiCl/KCl-based salt waste were evaluated and compared with results of similar tests run with CWF products made using the original binder glass with 8 mass% of the same salt to demonstrate the approach and select a composition for further studies. About twice the amount of sodalite was generated in all ACWF materials and the microstructures and degradation behaviors confirmed our understanding of the reactions occurring during waste form production and the efficacy of the approach. However, the porosities of the resulting ACWF materials were higher than is desired. These results indicate the capacity of these ACWF waste forms to accommodate LiCl/KCl-based salt wastes becomes limited by porosity due to the low glass-to-sodalite volume ratio. Three of the new binder glass compositions were acceptable and there is no benefit to further increasing the Na content as initially planned. Instead, further studies are needed to develop and evaluate alternative production methods to decrease the porosity, such as by increasing the amount of binder glass in the formulation or by processing waste forms in a hot isostatic press. Increasing the amount of binder glass to eliminate porosity will decrease

  17. Polyphasic bacterial community analysis of an aerobic activated sludge removing phenols and thiocyanate from coke plant effluent

    Energy Technology Data Exchange (ETDEWEB)

    Felfoldi, T.; Szekely, A.J.; Goral, R.; Barkacs, K.; Scheirich, G.; Andras, J.; Racz, A.; Marialigeti, K. [Eotvos Lorand University, Budapest (Hungary). Dept. of Microbiology

    2010-05-15

    Biological purification processes are effective tools in the treatment of hazardous wastes such as toxic compounds produced in coal coking. In this study, the microbial community of a lab-scale activated sludge system treating coking effluent was assessed by cultivation-based (strain isolation and identification, biodegradation tests) and culture-independent techniques (sequence-aided T-RFLP, taxon-specific PCR). The results of the applied polyphasic approach showed a simple microbial community dominated by easily culturable heterotrophic bacteria. Comamonas badia was identified as the key microbe of the system, since it was the predominant member of the bacterial community, and its phenol degradation capacity was also proved. Metabolism of phenol, even at elevated concentrations (up to 1500 mg/L), was also presented for many other dominant (Pseudomonas, Rhodanobacter, Oligella) and minor (Alcaligenes, Castellaniella, Microbacterium) groups, while some activated sludge bacteria (Sphingomonas, Rhodopseudomonas) did not tolerate it even in lower concentrations (250 mg/L). In some cases, closely related strains showed different tolerance and degradation properties. Members of the genus Thiobacillus were detected in the activated sludge, and were supposedly responsible for the intensive thiocyanate biodegradation observed in the system. Additionally, some identified bacteria (e.g. C. badia and the Ottowia-related strains) might also have had a significant impact on the structure of the activated sludge due to their floc-forming abilities.

  18. Coking coal of Checua Lenguazaque area

    International Nuclear Information System (INIS)

    Arboleda Otalora, Carlos Ariel

    1987-06-01

    In this report a summary of the main characteristics of the coal of the area of Checua-Samaca is presented. Using the main works carried out on this area, the most important geologic, physical-chemical, technological and petrographic aspects are compiled that are considered essential to carry out a technical evaluation of these coal and all the analyses they take to conclude that in this area, bituminous coal are presented with very good coking properties, on the other hand, it is demonstrated by the use that is given to the coal extracted by the small existent mining. However, keeping in mind the demands of the international market of the coking coal, it becomes necessary to improve the existent geologic information to be able to make reliable stratigraphic correlations

  19. South Bank Coke Ovens heating performance improvements

    Energy Technology Data Exchange (ETDEWEB)

    Fraser, A.J. [South Bank Coke Ovens (United Kingdom)

    1995-12-31

    The coke oven batteries at South Bank Coke Ovens had a history of refractory failure, overheating, and poor environmental performance despite repeated attempts to solve the problem. The fundamental design was poor, but previous upgrade attempts had a history of short term improvements followed by renewed decline, suggesting that the problem may not merely with the equipment. An audit of the area showed multiple morale, equipment and communications problems, although a significant proportion of the workforce were interested in improving the situation. A group of those interested in performance improvements was called together and objectives agreed upon. Communications were upgraded and problem walls analysed for their particular weaknesses. A team approach was used for maintenance, leading to slowly improving pushing emission factors. Temperature control equipment ensured better environmental performance and lower electricity consumption. 5 refs., 3 figs.

  20. Investigation on the fates of vanadium and nickel during co-gasification of petroleum coke with biomass.

    Science.gov (United States)

    Li, Jiazhou; Wang, Xiaoyu; Wang, Bing; Zhao, Jiantao; Fang, Yitian

    2018-06-01

    This study investigates the volatilization behaviors and mineral transformation of vanadium and nickel during co-gasification of petroleum coke with biomass. Moreover, the evolution of occurrence modes of vanadium and nickel was also determined by the method of sequential chemical extraction. The results show that the volatilities of vanadium and nickel in petroleum coke have a certain level of growth with an increase in the temperature. With the addition of biomass, their volatilities both show an obvious decrease. Organic matter and stable forms are the dominant chemical forms of vanadium and nickel. After gasification, organic-bound vanadium and nickel decompose completely and convert into other chemical forms. The crystalline phases of vanadium trioxide, coulsonite, nickel sulfide, and elemental nickel are clearly present in petroleum coke and biomass gasification ashes. When the addition of biomass reaches 60 wt%, the diffraction peaks of orthovanadate are found while that of vanadium trioxide disappear. Copyright © 2018 Elsevier Ltd. All rights reserved.

  1. Characterisation of coking activity during supercritical hydrocarbon pyrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Gascoin, Nicolas; Gillard, Philippe; Bernard, Stephane [Laboratoire Energetique, Explosion, Structure, UPRES-EA 1205, 63, avenue de Lattre de Tassigny, 18020 Bourges Cedex (France); Bouchez, Marc [MBDA France, 8, rue Le Brix, 18000 Bourges (France)

    2008-12-15

    The active cooling of the Supersonic Combustion Ramjet engine, for hypersonic flight purpose, is ensured thanks to fuel, n-dodecane for the present study. The endothermic fuel pyrolysis, starting above 800 K, could generate an unwanted coke formation. Experimental tests up to 1125 K and between 1 MPa and 6 MPa have been performed on the hydrocarbon fuel pyrolysis to evaluate the coking activity. 316L stainless steel, low carbon steel and titanium reactors have been considered. A witness of the coke formation, based on its thermal insulation and pressure loss effects, has been found. A correlation between methane production and coke deposit was found. The coke has been studied with Scanning Electron Microscope (SEM), Energy Dispersion Spectroscopy (EDS), X-ray diffractometer and Fourier Transform Infrared (FTIR) spectroscopy. The porosity, the density and the permeability of the coke have been estimated. (author)

  2. Impact on surface water quality due to coke oven effluents

    International Nuclear Information System (INIS)

    Ghose, M.K.; Roy, S.

    1994-01-01

    Large quantities of water are used for the quenching of hot coke and also for washing the gas produced from the coke ovens. Liquid effluents thus generated are highly polluted and are being discharged into the river Damodar without proper treatment. Four coke plants of Bharat Coking Coal Ltd.(BCCL) have been surveyed for characterization and to assess the impact on surface water quality. About 175-200 kilolitres of waste water is being generated per day by each of the coke plants. The concentration of CO, BOD, COD, TSS, phenol and cyanide in each of the coke plants were found to exceed the limits specified by pollution control board. Ammonia, oil and grease and TDS were found to be 19.33 mg/l, 7.81 mg/l, 1027.75 mg/l respectively. Types of samples collected, sampling frequencies, sample preservation and the results obtained have been discussed. (author). 6 refs., 1 tab., 1 fig

  3. Dependence of microhardness of coke on carbon content and final coking temperature

    Energy Technology Data Exchange (ETDEWEB)

    Kaloc, M.; Dvorak, P.

    1995-12-31

    At present time is important the coke-quality, tested by various methods again. The new methods of evaluation of coke quality as e.g. CSR, CRI, ACRI etc. demonstrate, that the mechanical stability parameters are in connection of microstructure of coke mass. The purpose of present paper is to investigate the dependence of microhardness on the carbon content and the final carbonisation temperature in the coal-coke series. The samples prepared experimentally in more series from different coal blends from 20{degrees}C to 1100{degrees}C were investigated both mega- and microscopically. The tests of microhardness are based on the use of the Hanemann microhardness tester. Principally this method consists in impressing the diamond pyramid into the surface of the sample. The data on the pressure applied are subtracted on the scale of load. An important factor influencing the results is the choice of the points from which the sample is to be withdrawn. The choice is dependent on the aim to be achieved. For the determination of an average microhardness it is sufficient to take sample from the middle part of the coke block representing the half width of the coking chamber. The choice of the point is also of great importance. In strong and homogeneous walls, sharply bounded, impressions can be found with a distinct diagonal cross. In thin walls the impressions are distinguished by distinct boundaries, the middle part, however, not being distinct as the pyramidal point did not penetrate the wall. Impressions providing accurate values are those distinctly bounded by a distinct diagonal cross. The walls not having been chosen correctly, the errors reveal themselves as the scattering of the points in the diagrams of microhardness.

  4. Briquetting and coking behavior of Bobov-Dol coal

    Energy Technology Data Exchange (ETDEWEB)

    Naundorf, W.

    1987-01-01

    Hard Bulgarian glance brown coal (23.2% ash content, 16% coal moisture 2.39% sulfur) was studied for its general suitability for partial black coal coke substitution in coking plants and for the possibility of producing pyrolysis briquets for coking purposes. Laboratory briquetting variants include coal briquetting without binders, with sulfite lye as binder, briquetting after partial demineralization by wet classification, briquetting of different screening fractions (0 to 4 mm), briquetting as a mixture with type 35 caking black coal as well as mixed with type 34 less caking black coal under addition of black coal tar, pitch or bitumen. Coking of the briquets produced was carried at with and without charge compacting. Graphs and tables provide briquetting and coking results. It is concluded that high strength coke can be produced from this brown coal, but it can only be used commercially as heating coke due to its high ash and sulfur content. Briquetting and coking of partially demineralized brown coal in a mixture with black coal and binders resulted in suitable metallurgical coke. Maximum percentage of brown coal in the briquetting mixture was 30%. 4 refs.

  5. Full scale treatment of phenolic coke coking waste water under unsteady conditions

    Energy Technology Data Exchange (ETDEWEB)

    Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

    1993-12-31

    Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

  6. Full scale treatment of phenolic coke coking waste water under unsteady conditions

    Energy Technology Data Exchange (ETDEWEB)

    Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

    1994-12-31

    Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

  7. EPA Administrative Order on Consent (AOC) with ERP Compliant Coke, LLC

    Science.gov (United States)

    This Administrative Order on Consent with ERP Compliant Coke was effective August 2016. The Walter Coke facility located in North Birmingham was purchased by ERP Compliant Coke, LLC in February 2016 out of bankruptcy proceedings.

  8. The Effect of Process Condition and SiO2 as Catalyst for the Density and the Resistivity of the Calcine Coke and Tar Pitch Mixed Pellet as 900 oC Baking Product

    International Nuclear Information System (INIS)

    Tundjung lndrati Y; Imam Dahroni; Kasilani Noor Sayekti

    2002-01-01

    The experiment of the baking condition effect and SiO 2 as catalyst have been done. Graphite turbo static be produced by baking of the mixed pellet ( Calcine Coke, Tar Pitch (32%) and SiO 2 as catalyst). The baking have been done on the inert atmospherics (argon : 2 l/hour) and the heating rate 10 o C/minute. The baking condition and catalyst was affected for density and resistivity. There was little bit density change with densification phenomena. The graphite resistivity was more decrease with the increasing of heating and the longer baking time. The baking condition for produce turbo static graphite with resistivity 2100 Ωμm and density 1.4 gram/cm 3 was 900 o C, 3 hours for baking time and optimal adding catalyst SiO 2 0.5 %. (author)

  9. A Feasibility Study of Ammonia Recovery from Coking Wastewater by Coupled Operation of a Membrane Contactor and Membrane Distillation

    Directory of Open Access Journals (Sweden)

    Po-Hsun Lin

    2018-03-01

    Full Text Available More than 80% of ammonia (NH3 in the steel manufacturing process wastewater is contributed from the coking wastewater, which is usually treated by biological processes. However, the NH3 in the coking wastewater is typically too high for biological treatment due to its inhibitory concentration. Therefore, a two-stage process including a hollow fiber membrane contactor (HFMC and a modified membrane distillation (MD system was developed and applied to reduce and recover NH3 from coking wastewater. The objectives of this paper are to evaluate different membrane materials, receiving solutions, and operation parameters for the system, remove NH3 from the coking wastewater to less than 300 mg N/L, which is amenable to the biological process, and recover ammonia solution for reuse. As a result, the polytetrafluoroethylene (PTFE HFMC using sulfuric acid as a receiving solution can achieve a maximum NH3-N transmembrane flux of 1.67 g N/m2·h at pH of 11.5 and reduce NH3 in the coking wastewater to less than 300 mg N/L. The NH3 in the converted ammonium sulfate ((NH42SO4 was then recovered by the modified MD using ice water as the receiving solution to produce ≥3% of ammonia solution for reuse.

  10. A novel approach to mitigating sulphur dioxide emissions and producing a mercury sorbent material using oil-sands fluid coke

    International Nuclear Information System (INIS)

    Morris, E.; Jia, C.Q.; Tong, S.

    2008-01-01

    Pyrometallurgical smelting operations are a major source of sulphur dioxide (SO 2 ) which is a precursor to acid rain and increased levels of UV-B penetration in boreal lakes. Mercury is also released in copper smelter off-gas, which can bioaccumulate and cause neurological disorders and death in humans. Fluid coke is produced in massive quantities as a by-product of bitumen upgrading at Syncrude Canada's facility in Fort McMurray, Alberta. Oilsands fluid coke can be used to reduce SO 2 and produce elemental sulphur as a co-product. This process was dubbed SOactive. The reaction physically activates the fluid coke to produce a sulphur-impregnated activated carbon (SIAC) which is known as ECOcarbon. Some studies have indicated that SIAC is well suited for the removal of vapour phase mercury, mainly due to the formation of stable mercuric sulphide species. This paper discussed the findings made to date in relation to the SOactive process and the characterization of ECOcarbons. The paper discussed the use of fluid coke for reducing SO 2 emissions while producing elemental sulphur as well as coke-SO 2 -oxygen (O 2 ) and coke-SO 2 -water (H 2 O) systems. The paper also examined the production of SIAC products for use in capturing vapour phase mercury. The paper presented the materials and methodology, including an illustration of the apparatus used in reduction of SO 2 and activation of fluid coke. It was concluded that more work is still needed to analyse the effect of O 2 and SO 2 reduction and SIAC properties under smelter flue gas conditions. 10 refs., 1 tab., 8 figs

  11. Electrical Resistivity Measurement of Petroleum Coke Powder by Means of Four-Probe Method

    Science.gov (United States)

    Rouget, G.; Majidi, B.; Picard, D.; Gauvin, G.; Ziegler, D.; Mashreghi, J.; Alamdari, H.

    2017-10-01

    Carbon anodes used in Hall-Héroult electrolysis cells are involved in both electrical and chemical processes of the cell. Electrical resistivity of anodes depends on electrical properties of its constituents, of which carbon coke aggregates are the most prevalent. Electrical resistivity of coke aggregates is usually characterized according to the ISO 10143 standardized test method, which consists of measuring the voltage drop in the bed of particles between two electrically conducing plungers through which the current is also applied. Estimation of the electrical resistivity of coke particles from the resistivity of particle bed is a challenging task and needs consideration of the contribution of the interparticle void fraction and the particle/particle contact resistances. In this work, the bed resistivity was normalized by subtracting the interparticle void fraction. Then, the contact size was obtained from discrete element method simulation and the contact resistance was calculated using Holm's theory. Finally, the resistivity of the coke particles was obtained from the bed resistivity.

  12. Coke burning behavior of a catalyst of ZSM-5/ZSM-11 co-crystallized zeolite in the alkylation of benzene with FCC off-gas to ethylbenzene

    Energy Technology Data Exchange (ETDEWEB)

    Song, Yi; Zhai, Yuchun [Northeastern University, Shenyang, 110006 (P. R. China); Liu, Shenglin; Wang, Qingxia; Xu, Longya [State Key Laboratory of Catalysis, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, P. O. Box 110, Dalian 116023 (P. R. China)

    2006-04-15

    Since the commercialization of ethylbenzene production via alkylation of benzene with the dilute ethene in FCC off-gas over a ZSM-5/ZSM-11 co-crystallized zeolite catalyst in China, the catalyst has been regenerated several times and showed good regeneration performance. During the alkylation process, the catalytic activity decreases, some of the catalyst pores are blocked and the acid centers are partly covered by coke deposition. Influence of the factors such as catalyst particle size, temperature, etc. on the burning rate of the coke was investigated by the TG technique, and a rate equation for coke burning on the ZSM-5/ZSM-11 co-crystallized catalyst was established. (author)

  13. Dry purification of aspirational air in coke-sorting systems with wet slaking of coke

    Energy Technology Data Exchange (ETDEWEB)

    T.F. Trembach; A.G. Klimenko [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Coke transportation after wet slaking is accompanied by the release of dust in the production building and in the surrounding atmosphere. Wet methods are traditionally used to purify very humid air. Giprokoks has developed designs for highly efficient dry dust-removal methods in such conditions.

  14. Kress indirect dry cooling system, Bethlehem Steel's Coke Plant demonstration at Sparrows Point, Maryland. Volume 2. Appendices G-N. Final report, February 1990-February 1992

    International Nuclear Information System (INIS)

    Ossman, A.G.

    1993-05-01

    The report provides an evaluation of the Kress Indirect Dry Cooling (KIDC) process. The KIDC process is an innovative system for the handling and cooling of coke produced from a slot type by-product coke oven battery. The report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Sparrows Point facility in 1991. The report covers both environmental and operational impacts of the KIDC process. The report, Volume 2, contains appendices G-N. Volume 1, PB93-191302, contains the technical report as well as appendices A-F. Volume 2 contains appendixes on coke quality data, blast furnace balwax model report, KIDC operating cost and maintenance requirements, Kress box thickness readings, KIDC coke discharge temperature, QA/QC program, door leak data, and coal data

  15. Design of a new PID controller using predictive functional control optimization for chamber pressure in a coke furnace.

    Science.gov (United States)

    Zhang, Jianming

    2017-03-01

    An improved proportional-integral-derivative (PID) controller based on predictive functional control (PFC) is proposed and tested on the chamber pressure in an industrial coke furnace. The proposed design is motivated by the fact that PID controllers for industrial processes with time delay may not achieve the desired control performance because of the unavoidable model/plant mismatches, while model predictive control (MPC) is suitable for such situations. In this paper, PID control and PFC algorithm are combined to form a new PID controller that has the basic characteristic of PFC algorithm and at the same time, the simple structure of traditional PID controller. The proposed controller was tested in terms of set-point tracking and disturbance rejection, where the obtained results showed that the proposed controller had the better ensemble performance compared with traditional PID controllers. Copyright © 2016 ISA. Published by Elsevier Ltd. All rights reserved.

  16. Preliminary evaluation of alternative waste form solidification processes. Volume II. Evaluation of the processes

    International Nuclear Information System (INIS)

    1980-08-01

    This Volume II presents engineering feasibility evaluations of the eleven processes for solidification of nuclear high-level liquid wastes (HHLW) described in Volume I of this report. Each evaluation was based in a systematic assessment of the process in respect to six principal evaluation criteria: complexity of process; state of development; safety; process requirements; development work required; and facility requirements. The principal criteria were further subdivided into a total of 22 subcriteria, each of which was assigned a weight. Each process was then assigned a figure of merit, on a scale of 1 to 10, for each of the subcriteria. A total rating was obtained for each process by summing the products of the subcriteria ratings and the subcriteria weights. The evaluations were based on the process descriptions presented in Volume I of this report, supplemented by information obtained from the literature, including publications by the originators of the various processes. Waste form properties were, in general, not evaluated. This document describes the approach which was taken, the developent and application of the rating criteria and subcriteria, and the evaluation results. A series of appendices set forth summary descriptions of the processes and the ratings, together with the complete numerical ratings assigned; two appendices present further technical details on the rating process

  17. Combustion kinetics of the coke on deactivated dehydrogenation catalysts

    NARCIS (Netherlands)

    Luo, Sha; He, Songbo; Li, XianRu; Li, Jingqiu; Bi, Wenjun; Sun, Chenglin

    2015-01-01

    The coke combustion kinetics on the deactivated catalysts for long chain paraffin dehydrogenation was studied by the thermogravimetry and differential thermogravimetry (TG–DTG) technique. The amount and H/C mole ratio of the coke were determined by the TG and elemental analysis. And the

  18. Study on the Inference Factors of Huangling Coking Coal Pyrolysis

    Science.gov (United States)

    Du, Meili; Yang, Zongyi; Fan, Jinwen

    2018-01-01

    In order to reasonably and efficiently utilize Huangling coking coal resource, coal particle, heating rate, holding time, pyrolysis temperature and others factors were dicussed for the influence of those factor on Huangling coking coal pyrolysis products. Several kinds of coal blending for coking experiments were carried out with different kinds of coal such as Huangling coking coal, Xida coal with high ash low sufur, Xinghuo fat coal with hign sulfur, Zhongxingyi coking coal with high sulfur, Hucun lean coal, mixed meager and lean coal. The results shown that the optimal coal particle size distribution was 0.5~1.5mm, the optimal heating rate was 8°C/min, the optimal holding time was 15min, the optimal pyrolysis temperature was 800°C for Huangling coking coal pyrolysis, the tar yield increased from 4.7% to 11.2%. The maximum tar yield of coal blending for coking under the best single factor experiment condition was 10.65% when the proportio of Huangling coking coal was 52%.

  19. The effects of atmospheric processes on tehran smog forming.

    Science.gov (United States)

    Mohammadi, H; Cohen, D; Babazadeh, M; Rokni, L

    2012-01-01

    Air pollution is one of the most important problems in urban areas that always threaten citizen's health. Photochemical smog is one of the main factors of air pollution in large cities like Tehran. Usually smog is not only a part of nature, but is being analyzed as an independent matter, which highly affects on the nature. It has been used as relationship between atmospheric elements such as temperature, pressure, relative humidity, wind speed with inversion in the time of smog forming and weather map in 500 Hpa level during 9 years descriptive static by using correlation coefficient in this analyze. Results show that there is a meaningful correlation between atmospheric elements and smog forming. This relation is seen between monthly average of these elements and monthly average of smog forming. However, when temperature decreases, corresponding pressure will increase and result of this will be smog forming. Usually smog increases in cold months of year due to enter cold high pressure air masses in Iran during December and January that is simultaneous with decreasing temperature and air pressure increases and inversion height distance decreases from the earth surface which cause to integrate air pollution under its surface, will cause to form smog in Tehran. It shows a meaningful and strong relation, based on resultant relations by correlation coefficient from inversion height and smog forming, so that obtained figure is more than 60% .

  20. Digital neutron moisture meter for moisture determination in the cokes and building materials

    International Nuclear Information System (INIS)

    Chibovski, R.; Igel'ski, A.; Kiyanya, K.; Kiyanya, S.; Mnikh, Eh.; Sledzevski, R.; Verba, V.

    1979-01-01

    Description is given of the digital neutron moisture gage for measuring water content in coke or in dry building materials. The device can work independently with indication of the results to personnel carrying out control operation and adjustment of the process or as a part of an automated control system with supplying the results of measurements in a form of analogous signals or electric pulses in the preselected code. The moisture gage described consists of two units: measuring probes with containers and the desk with power supply and the system for digital processing of a radiometric signal. The measuring probe consists of the asotopic fast neutrons source; helium proportional counter of slow neutrons and a pulse amplifier. The probe is mounted in the bunker with the material measured and is located inside the protective tube made of the weare-resistant material. To obtain high accuracy of measurements and to obtain the measuring instrument's reading immediately in the units of moisture measurement, the digizal converter circuit for radiometric signals processing is used. The The digital converter circuit cited, can be applied to any calibration dependence of linear type with initial value. The block diagram of the device is given. The device described permits to measure the moisture content in the metallurgy coks and in the building materials in one minute and with the error not more than 0.5% [ru

  1. Technology for beneficiation of non-coking coals

    Energy Technology Data Exchange (ETDEWEB)

    Bose, S.K.

    1987-04-01

    This article outlines the need for efficient non-coking coal beneficiation plants in India to cope with mass production from opencast coal mines. The existing use of magnetite in heavy medium separation processes is expensive and not very efficient in respect to removing shales from opencast lump coals. Instead a new technique is proposed using a ROMJIG washing plant developed in the Federal Republic of Germany. This provides a very efficient, low cost washing system for the coals and allows the continued integration with the coal blending plants. This simplified technology allows for flexible working hours to meet demand and will allow new developments to continue including fuel slurry pipelines, automated testing of coals and new pulverized boiler fuels.

  2. Structural variations and physical properties of lignin coke

    International Nuclear Information System (INIS)

    Otani, C.

    1986-01-01

    The studied lignin is a by-product of the process of ethanol production from eucaliptus. It was heat-treated under inert atmosphere conditions at increasing temperatures from 300 0 C up to 2600 0 C. This material has about 35 weight % of carbon yield and low ash content (0.70 w %). The structural variations were studied by wide-angle X-ray diffraction, small-angle X-ray scattering and infra-red spectroscopy. The bulk and the ''real'' density of the samples have also been determined as a function of the heat treatment temperatures. These experimental results enabled us to establish a mechanism of structure variation based on the formation of a graphite-like and porous structure within the initially amorphous lignin matrix. It has been possible to specify the adequate heat treatment temperature based upon the lignin coke applications. (author) [pt

  3. Coke formation on hydrodesulphurization catalysts. [Including effects of different promoters

    Energy Technology Data Exchange (ETDEWEB)

    Ternan, M.; Furimsky, E.; Parsons, B.I.

    1979-02-01

    The extent of coke formation was measured on a number of different hydrodesulfurization catalysts, primarily as a function of the catalyst chemical composition. Variations in the concentration of MoO/sub 3/ on the alumina, the type of catalyst promoter, the promoter/MoO/sub 3/ ratio, the presulfiding material and the reaction temperature were made. Increases in the reaction rate caused by either changes in the catalyst composition or by moderate changes in the reaction temperature were compared to the catalyst coke content. It was suggested that two types of coke were present on the catalyst, a reactive coke which is subsequently converted to reaction products and an unreactive coke which blocks catalytic sites.

  4. Emission characteristics and size distribution of polycyclic aromatic hydrocarbons from coke production in China

    Science.gov (United States)

    Mu, Ling; Peng, Lin; Liu, Xiaofeng; He, Qiusheng; Bai, Huiling; Yan, Yulong; Li, Yinghui

    2017-11-01

    Coking is regarded as a major source of atmospheric polycyclic aromatic hydrocarbons (PAHs), but few researches have been conducted on the emission characteristics of PAHs from coke production. In this study, emissions of size-segregated particulate matter (PM) and particle-bound PAHs emitted from charging of coal (CC) and pushing of coke (PC) in four typical coke plants were determined. The emission factors on average, sums of CC and PC, were 4.65 mg/kg, 5.96 mg/kg, 19.18 μg/kg and 20.69 μg/kg of coal charged for PM2.1 (≤ 2.1 μm), PM, PAHs in PM2.1 and total-PAHs, respectively. PM and PAHs emission from plants using stamp charging were significantly more than those using top charging. The profile of PAHs in PM with size ≤ 1.4 μm (PM1.4) emitted from CC process were similar with that from PC, however, it revealed obviously different tendency for PAHs in PM with size > 1.4 μm, indicating the different formation mechanism for coarse particles emitted from CC and PC. Size distributions of PM and PAHs indicated that they were primarily connected with PM1.4, and the contributions of PM1.4 to PM and PAHs emitted from the plants using stamp charging were higher than those using top charging. Some improved technology in air-pollution control devices should be considered in coke production in future based on the considerable impacts of PM1.4 and PAHs on human health and ambient air quality.

  5. Process and device for forming imprints on ceramic tubes

    International Nuclear Information System (INIS)

    1985-01-01

    The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

  6. The use of a radioactive tracer for the determination of distillation end point in a coke oven

    International Nuclear Information System (INIS)

    Burgio, N.; Capannesi, G.; Ciavola, C.; Sedda, F.

    1995-01-01

    A novel high precision detection method for the determination of the distillation end point of the coking process (usually in the 950 deg C range) has been developed. The system is based on the use of a metallic capsule that melts at a fixed temperature and releases a radioactive gas tracer ( 133 Xe) in the stream of the distillation gas. A series of tests on a pilot oven confirmed the feasibility of the method on industrial scale. Application of the radioactive tracer method to the staging and monitoring in the coking process appears to be possible. (author). 6 refs., 5 figs., 3 tabs

  7. Furnace coking simulations in a laboratory apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Eaton, Paul [Champion Technologies Inc (United States)], email: paul.eaton@champ-tech.com; Newman, Bruce [ConocoPhillips (United States)], email: Bruce.A.Newman@conocophillips.com; Gray, Murray; Kubis, Alan; Derakhshesh, Marzie; Holt, Chris; Mitlin, David [Department of Chemical and Materials Engineering, University of Alberta (Canada)

    2010-07-01

    This work deals with simulating fouling behavior of crude oil in a delayed coker furnace. Fouling on different heated metal probes was investigated; these were mainly stainless steel, iron, or mild steel probes. Heat transfer theory was used to calculate the system fouling factor, and this parameter was recorded as a function of time to model in-situ fouling intensity. Physical and chemical properties such as buildup thickness and composition were investigated using different measuring techniques, most important of which were extractive-iron-nickel ion chromatography, optical and scanning electron microscopy (SEM), and electron dispersion spectroscopy (EDS). Changes in surface layers of the metallic probe during coke formation along with microstructures of the coke were examined using a focused-ion beam (FIB). It was shown that the iron probe exhibited more buildups on its surface than stainless steels, and fouling of mild steel came in between. As for oils with different concentrations, fouling of diluted atmospheric tower bottom (ATB) was greater than that of undiluted ATP.

  8. Status of plutonium ceramic immobilization processes and immobilization forms

    Energy Technology Data Exchange (ETDEWEB)

    Ebbinghaus, B.B.; Van Konynenburg, R.A. [Lawrence Livermore National Lab., CA (United States); Vance, E.R.; Jostsons, A. [Australian Nuclear Science and Technology Organization, Menai (Australia)] [and others

    1996-05-01

    Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R&D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi{sub 2}O{sub 7}), the desired actinide host phase, with lesser amounts of hollandite (BaAl{sub 2}Ti{sub 6}O{sub 16}) and rutile (TiO{sub 2}). Alternative actinide host phases are also being considered. These include pyrochlore (Gd{sub 2}Ti{sub 2}O{sub 7}), zircon (ZrSiO{sub 4}), and monazite (CePO{sub 4}), to name a few of the most promising. R&D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO{sub 2} powder, cold press and sinter fabrication methods, and immobilization form formulation issues.

  9. Process of forming niobium and boron containing titanium aluminide

    International Nuclear Information System (INIS)

    Huang, S.C.

    1992-01-01

    This patent describes a method of forming a composition of titanium, aluminum, niobium, and boron of higher ductility comprising casting the following approximate composition: Ti 34-50.5 Al 43-48 Nb 6-16 B 0.5-2.0 and thermomechanically working the cast composition

  10. Status of plutonium ceramic immobilization processes and immobilization forms

    International Nuclear Information System (INIS)

    Ebbinghaus, B.B.; Van Konynenburg, R.A.; Vance, E.R.; Jostsons, A.

    1996-01-01

    Immobilization in a ceramic followed by permanent emplacement in a repository or borehole is one of the alternatives currently being considered by the Fissile Materials Disposition Program for the ultimate disposal of excess weapons-grade plutonium. To make Pu recovery more difficult, radioactive cesium may also be incorporated into the immobilization form. Valuable data are already available for ceramics form R ampersand D efforts to immobilize high-level and mixed wastes. Ceramics have a high capacity for actinides, cesium, and some neutron absorbers. A unique characteristic of ceramics is the existence of mineral analogues found in nature that have demonstrated actinide immobilization over geologic time periods. The ceramic form currently being considered for plutonium disposition is a synthetic rock (SYNROC) material composed primarily of zirconolite (CaZrTi 2 O 7 ), the desired actinide host phase, with lesser amounts of hollandite (BaAl 2 Ti 6 O 16 ) and rutile (TiO 2 ). Alternative actinide host phases are also being considered. These include pyrochlore (Gd 2 Ti 2 O 7 ), zircon (ZrSiO 4 ), and monazite (CePO 4 ), to name a few of the most promising. R ampersand D activities to address important technical issues are discussed. Primarily these include moderate scale hot press fabrications with plutonium, direct loading of PuO 2 powder, cold press and sinter fabrication methods, and immobilization form formulation issues

  11. Development of a new forming process with vertical rolls for electric-resistance-welded pipes

    Energy Technology Data Exchange (ETDEWEB)

    Mizutani, W; Nakajima, K

    1981-01-01

    The features of a new process (VRF process) for forming pipes by constraining the strip edges with undriven vertical rolls are described. The equipment characteristics and forming characteristics are compared with conventional processes. The VRF process can reduce edge stretch, forming energy, equipment and energy costs. 27 refs.

  12. Granulation for Coking Wastewater Treatment in a Coupled Anaerobic-Aerobic Reactor

    Science.gov (United States)

    Dong, Chunjuan; Lv, Bingnan

    2018-06-01

    A coupled anaerobic-aerobic granular bio-film reactor was employed with two operation stages: Stage I, granular sludge was formed from digestion sludge using brewery wastewater, and Stage II, granular sludge was acclimatized using coking wastewater. Two oxygenation methods (i.e. A and B) were employed to acclimatize the granules. For method A, dissolved O 2 was supplied through a continuous oxygenation way of 800-15000ml-min-1 . And for method B, dissolved O2 was supplied of 800-15000ml-min-1 18-12 times at 20-60min intervals, 1h each time. The experimental results showed that granules could quickly form in 10d in the EGSB reactor seeded with digestion sludge and little loose granules lack of nutrition, and it was the key factor for granules forming to add little loose granules. It took only about 6 months for granules acclimation using coking wastewater. Both oxygenation methods could run well when acclimatizing the granules. However, method A could have comparatively high and stable operation effect. The actual coking wastewater had distinct inhibition effect on the granules, but the supplement of some oxygen could promote the recovery of SMA, and NaHCO3 supplement could also weaken the inhibition effect of the CWW. Method A had more strongly activity recovery ability than method B.

  13. Production Equipment and Processes for Bulk Formed Micro Components

    DEFF Research Database (Denmark)

    Paldan, Nikolas Aulin; Arentoft, Mogens; Eriksen, Rasmus Solmer

    2007-01-01

    Manufacturing techniques for production of small precise metallic parts has gained interest during recent years, an interest led by an industrial demand for components for integrated products like mobile phones, personal digital assistants (PDAs), mp3-players and in the future for spare parts...... has been developed and used to form a number of industrial micro parts in aluminium and silver, with ongoing work on forming of titanium. Manufacture of billets by cropping has been examined using a simple test rig and an automatic cropping device has been designed, manufactured and tested....... for the human body. Micro components have also found several applications within the medical, audiological and dental industry, applications that impose increased demands for biocompatible and corrosion-resistant materials and cleanness. So far these micro components have mainly been manufactured by traditional...

  14. Utilisation of the binders prepared from coal tar pitch and phenolic resins for the production metallurgical quality briquettes from coke breeze and the study of their high temperature carbonization behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Benk, Ayse [University of Erciyes, Faculty of Art and Science, Department of Chemistry, 38039, Kayseri (Turkey)

    2010-09-15

    To reduce the cost of the formed coke briquettes which can be used as a substitute fuel to the metallurgical coke for the blast furnace from the coke breeze alternative binders and their blends were used. The high temperature behavior was investigated. The binders tested were: the nitrogen blown, air blown coal tar pitch and the blend of air blown coal tar pitch with the phenolic resins blends. The phenolic resin blends were prepared by mixing equal amount of resole and novalac. From the results, nitrogen blowing resulted in the weakest briquettes. The air blowing procedure should be preferred in place of nitrogen blowing for this purpose. When the air blown coal tar pitch was used alone as a binder, the briquettes must be cured at 200 C for 2 h, then carbonized at a temperature above 670 C. Since it requires higher temperature at carbonization stage, using air blown coal tar pitch alone as a binder was not economical. Therefore, the briquettes were prepared from the blended binder, containing air blown coal tar pitch and phenolic resins blend. The optimum amount of air blown coal tar pitch was found to be 50% w/w in the blended binder. Curing the briquettes at 200 C for 2 h was found to be sufficient for producing strong briquettes with a tensile strength of 50.45 MN/m{sup 2}. When these cured briquettes were carbonized at temperatures 470 C, 670 C and 950 C, their strength were increasing continuously, reaching to 71.85 MN/m{sup 2} at the carbonization temperature of 950 C. These briquettes can be used as a substitute for the metallurgical coke after curing; the process might not require un-economical high temperature carbonization stage. (author)

  15. CO II laser free-form processing of hard tissue

    Science.gov (United States)

    Werner, Martin; Klasing, Manfred; Ivanenko, Mikhail; Harbecke, Daniela; Steigerwald, Hendrik; Hering, Peter

    2007-07-01

    Drilling and surface processing of bone and tooth tissue belongs to standard medical procedures (bores and embeddings for implants, trepanation etc.). Small circular bores can be generally quickly produced with mechanical drills. However problems arise at angled drilling, the need to execute drilling procedures without damaging of sensitive soft tissue structures underneath the bone or the attempt to mill small non-circular cavities in hard tissue with high precision. We present investigations on laser hard tissue "milling", which can be advantageous for solving these problems. The processing of bone is done with a CO II laser (10.6 μm) with pulse durations of 50 - 100 μs, combined with a PC-controlled fast galvanic laser beam scanner and a fine water-spray, which helps keeping the ablation process effective and without thermal side-effects. Laser "milling" of non-circular cavities with 1 - 4 mm width and about 10 mm depth can be especially interesting for dental implantology. In ex-vivo investigations we found conditions for fast laser processing of these cavities without thermal damage and with minimised tapering. It included the exploration of different filling patterns (concentric rings, crosshatch, parallel lines, etc.), definition of maximal pulse duration, repetition rate and laser power, and optimal water spray position. The optimised results give evidence for the applicability of pulsed CO II lasers for biologically tolerable effective processing of deep cavities in hard tissue.

  16. Delayed coking unit preheat train optimization; Otimizacao do preaquecimento das Unidades de Coque

    Energy Technology Data Exchange (ETDEWEB)

    Marins, Edson R; Geraldelli, Washington O; Barros, Francisco C [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2004-07-01

    The oil industry has been investing in research and development of new techniques and process improvements with the objective to increase the residual fraction profitability and to fulfill the market demands. The adequacy of the refining scheme has led to the development of bottom of the barrel processes that has the objective to convert heavy fractions into products of higher aggregate value. In this context, the process of Delayed Coking presents a great importance in the production of distillates in the diesel range as well as the processing of heavy residues, mostly in the markets where the fuel oil consumption is being reduced. With the approach to help PETROBRAS decide which route to follow during new designs of Delayed Coking units, this work presents a comparative study of the preheat train performance among the energy recovery to preheat the feed, in contrast with preheating the feed and generating steam, simultaneously. In this study the Pinch Technology methodology was used as a procedure for heat integration with the objective of getting the maximum energy recovery from the process, finding the best trade-off between operational cost and investment cost. The alternative of steam generation aims to provide an appropriate flexibility in Delayed Coking units design and operation. (author)

  17. Complex life forms may arise from electrical processes

    Directory of Open Access Journals (Sweden)

    Elson Edward C

    2010-06-01

    Full Text Available Abstract There is still not an appealing and testable model to explain how single-celled organisms, usually following fusion of male and female gametes, proceed to grow and evolve into multi-cellular, complexly differentiated systems, a particular species following virtually an invariant and unique growth pattern. An intrinsic electrical oscillator, resembling the cardiac pacemaker, may explain the process. Highly auto-correlated, it could live independently of ordinary thermodynamic processes which mandate increasing disorder, and could coordinate growth and differentiation of organ anlage.

  18. Savannah River Laboratory monthly report: 238Pu fuel form processes

    International Nuclear Information System (INIS)

    1976-01-01

    Progress in the Savannah River 238 Pu Fuel Form Program is discussed. Goals of the Savannah River Laboratory (SRL) program are to provide technical support for the transfer of the 238 Pu fuel form fabrication operations from Mound Laboratory to new facilities being built at the Savannah River Plant (SRP), to provide the technical basis for 238 Pu scrap recovery at SRP, and to assist in sustaining plant operations. During the period it was found that the density of hot-pressed 238 PuO 2 pellets decreased as the particle size of ball-milled powder decreased;the surface area of calcined 238 PuO 2 powder increased with increasing precipitation temperature and may be related to the variation in ball-milling response observed among different H Area B-Line batches; calcined PuO 2 produced by Pu(III) reverse-strike precipitation was directly fabricated into a pellet without ball milling, slugging, or sharding. The pellet had good appearance with acceptable density and dimensional stability, and heat transfer measurements and calculations showed that the use of hollow aluminum sleeves in the plutonium fuel fabrication (PuFF) storage vault reduced the temperature of shipping cans to 170 0 C and will reduce the temperature at the center of pure plutonium oxide (PPO) spheres to 580 0 C

  19. Process of forming a sol-gel/metal hydride composite

    Science.gov (United States)

    Congdon, James W [Aiken, SC

    2009-03-17

    An external gelation process is described which produces granules of metal hydride particles contained within a sol-gel matrix. The resulting granules are dimensionally stable and are useful for applications such as hydrogen separation and hydrogen purification. An additional coating technique for strengthening the granules is also provided.

  20. Process considerations for hot pressing ceramic nuclear waste forms

    International Nuclear Information System (INIS)

    Wilson, C.N.; Brite, D.W.

    1981-01-01

    Spray calcined simulated ceramic nuclear waste powders were hot pressed in graphite, nickel-lined graphite and ZrO 2 -lined Al 2 O 3 dies. Densification, initial off-gas, waste element retention and pellet-die interactions were evaluated. Indicated process considerations and limitations are discussed. 15 figures

  1. Separation of isoflavones form okara : process mechanisms & synthesis

    NARCIS (Netherlands)

    Jankowiak, L.

    2014-01-01

    By-product utilisation, more efficient use of resources, and more sustainable processing have become of the utmost importance for society and the food industry. During soymilk production, a by-product called okara is produced in great quantities. Despite being a by-product, okara contains many

  2. Reducibility mill scale industrial waste via coke breeze at 850-950ºC

    Directory of Open Access Journals (Sweden)

    Gaballah N.M.

    2015-01-01

    Full Text Available Mill scale is a very attractive industrial waste due to its elevated iron content (about = 69.33% Fe besides being suiTab. for direct recycling to the blast furnace via sintering plant. In this paper the characteristics of raw materials and the briquettes produced from this mill scale were studied by different methods of analyses. The produced briquettes were reduced with different amounts of coke breeze at varying temperatures, and the reduction kinetics was determined. The activation energy of this reaction ≈ 61.5 kJ/mole for reduction of mill scale with coke breeze in the form of briquettes with 2% molasses where the chemical reaction interface model is applicable.

  3. The reaction of Polish market to last year's changes on international coke and steel market

    Energy Technology Data Exchange (ETDEWEB)

    Czornik, G.; Gabriel, D. [Polski Koks S.A. (Poland)

    2004-07-01

    The presentation, outlined in 16 slides/overheads, discussed the following: Poland's position in the world market; the Polish coking industry and the world coke and steel industry; the reaction of Polish coke plants; the effect of the increase in coke prices; ownership changes in Poland's coking industry scenarios for the future; the role of Polski Koks in Poland's coking industry; and sales and exports of coke by Polski Koks.

  4. Microstructural characteristics of toluene and quinoline-insolubles from coal-tar pitch and their cokes

    Energy Technology Data Exchange (ETDEWEB)

    Panaitescu, C. [University POLITEHNICA Bucharest, Faculty of Industrial Chemistry, Fuel Laboratory, Polizu St. 1, Sector 1, 011061, Bucharest (Romania); Predeanu, G. [Metallurgical Research Institute, Department of Raw Materials, Mehadia St. 39, Sector 6, 060543 Bucharest (Romania)

    2007-08-01

    The structural composition of coal-tar pitch used in the preparation of the special binder-pitch, was determined with special emphasis on the optical properties of the {beta}-resins, as typical components necessary to obtain electrodes of best quality through the pyrogenetic processes of baking and graphitization. In addition to raw toluene- and quinoline-insolubles (TI, QI), the corresponding cokes were analysed to evaluate, by structural composition and microtexture, the behaviour of pitch fractions during carbonization. The results suggest the dependence of the texture development on the type of toluene- and quinoline-insolubles and {beta}-resins during processing conditions, which influence the mesophase formation. An original and important result of the carbopetrographical study is represented by the identification and evaluation of {beta}-resins in the coke texture. (author)

  5. CALDERON COKEMAKING PROCESS/DEMONSTRATION PROJECT

    International Nuclear Information System (INIS)

    Albert Calderon

    1998-01-01

    This project deals with the demonstration of a coking process using proprietary technology of Calderon, with the following objectives geared to facilitate commercialization: (1) making coke of such quality as to be suitable for use in hard-driving, large blast furnaces; (2) providing proof that such process is continuous and environmentally closed to prevent emissions; (3) demonstrating that high-coking-pressure (non-traditional) coal blends which cannot be safely charged into conventional by-product coke ovens can be used in the Calderon process; and (4) demonstrating that coke can be produced economically, at a level competitive with coke imports. The activities of the past quarter were focused on the following: Conducting bench-scale tests to produce coke and acceptable tar from the process to satisfy Koppers, a prospective stakeholder; Consolidation of the project team players to execute the full size commercial cokemaking reactor demonstration; and Progress made in advancing the design of the full size commercial cokemaking reactor

  6. 238Pu fuel form processes. Savannah River Laboratory monthly report

    International Nuclear Information System (INIS)

    1976-05-01

    Progress in the Savannah River 238 Pu fuel form program is summarized. Suspended solids observed in the technical-grade oxalic acid solution used in H-Area B-Line had no significant effect on particle size or morphology. A small but significant increase in product purity was noted with the use of reagent-grade oxalic acid. The density of hot-pressed LCHP pellets made from both problem and standardized feed decreased with longer milling times as was observed for multi-hundred watt (MHW) pellets. The LCHP pellets (greater than 90 percent theoretical density) generally cracked following final heat treatment. Cold-pressing studies indicate the anticipated pressure variation during cold pressing in the PuFF facility will have negligible effect on the density of MHW spheres. Construction of the plutonium experimental facility is 72 percent complete

  7. Tomogram forming process and apparatus using radioactive isotopes

    International Nuclear Information System (INIS)

    Stoddart, H.F.

    1980-01-01

    This invention relates to nuclear medicine and particularly to a tomogram forming apparatus which permits, with great efficiency, the very sensitive quantitative determination and the accurate spatial localization of the radioactivity of a body section of a patient to whom a substance labelled with radioactive isotopes has been administered. This scanner is characterized in that it includes several highly focused collimators placed one after the other, according to an arrangement which surrounds a scanning field. Each collimator is mobile with respect to the adjacent one and a system enables the arrangement to be rotated about the scanning field from one scanning position to another. Another device enables the collimators to be moved so that, for each scanning position, the focus of each collimator uniformly samples at least half the scanning field [fr

  8. Processes to remove acid forming gases from exhaust gases

    Science.gov (United States)

    Chang, S.G.

    1994-09-20

    The present invention relates to a process for reducing the concentration of NO in a gas, which process comprises: (A) contacting a gas sample containing NO with a gaseous oxidizing agent to oxidize the NO to NO[sub 2]; (B) contacting the gas sample of step (A) comprising NO[sub 2] with an aqueous reagent of bisulfite/sulfite and a compound selected from urea, sulfamic acid, hydrazinium ion, hydrazoic acid, nitroaniline, sulfanilamide, sulfanilic acid, mercaptopropanoic acid, mercaptosuccinic acid, cysteine or combinations thereof at between about 0 and 100 C at a pH of between about 1 and 7 for between about 0.01 and 60 sec; and (C) optionally contacting the reaction product of step (A) with conventional chemical reagents to reduce the concentrations of the organic products of the reaction in step (B) to environmentally acceptable levels. Urea or sulfamic acid are preferred, especially sulfamic acid, and step (C) is not necessary or performed. 16 figs.

  9. The analysis of bottom forming process for hybrid heating device

    Science.gov (United States)

    Bałon, Paweł; Świątoniowski, Andrzej; Kiełbasa, Bartłomiej

    2017-10-01

    In this paper the authors present an unusual method for bottom forming applicable for various industrial purposes including the manufacture of water heaters or pressure equipment. This method allows for the fabrication of the bottom of a given piece of stainless steel into a pre-determined shape conforming to the DIN standard which determines the most advantageous dimensions for the bottom cross section in terms of working pressure loading. The authors checked the validity of the method in a numerical and experimental way generating a tool designed to produce bottoms of specified geometry. Many problems are encountered during the design and production of parts, especially excessive sheet wrinkling over a large area of the part. The experiment showed that a lack of experience and numerical analysis in the design of such elements would result in the production of highly wrinkled parts. This defect would render the parts impossible to assemble with the cylindrical part. Many tool shops employ a method for drawing elements with a spherical surface which involves additional spinning, stamping, and grading operations, which greatly increases the cost of parts production. The authors present and compare two forming methods for spherical and parabolic objects, and experimentally confirm the validity of the sheet reversing method with adequate pressure force. The applied method produces parts in one drawing operation and in a following operation that is based on laser or water cutting to obtain a round blank. This reduces the costs of tooling manufacturing by requiring just one tool which can be placed on any hydraulic press with a minimum force of 2 000 kN.

  10. Sequential optimization and reliability assessment method for metal forming processes

    International Nuclear Information System (INIS)

    Sahai, Atul; Schramm, Uwe; Buranathiti, Thaweepat; Chen Wei; Cao Jian; Xia, Cedric Z.

    2004-01-01

    Uncertainty is inevitable in any design process. The uncertainty could be due to the variations in geometry of the part, material properties or due to the lack of knowledge about the phenomena being modeled itself. Deterministic design optimization does not take uncertainty into account and worst case scenario assumptions lead to vastly over conservative design. Probabilistic design, such as reliability-based design and robust design, offers tools for making robust and reliable decisions under the presence of uncertainty in the design process. Probabilistic design optimization often involves double-loop procedure for optimization and iterative probabilistic assessment. This results in high computational demand. The high computational demand can be reduced by replacing computationally intensive simulation models with less costly surrogate models and by employing Sequential Optimization and reliability assessment (SORA) method. The SORA method uses a single-loop strategy with a series of cycles of deterministic optimization and reliability assessment. The deterministic optimization and reliability assessment is decoupled in each cycle. This leads to quick improvement of design from one cycle to other and increase in computational efficiency. This paper demonstrates the effectiveness of Sequential Optimization and Reliability Assessment (SORA) method when applied to designing a sheet metal flanging process. Surrogate models are used as less costly approximations to the computationally expensive Finite Element simulations

  11. Reducibility study of Rossetta ilmenite ore briquettes and powder with coke breeze at 800-1100°C

    Directory of Open Access Journals (Sweden)

    Abd el Gawad Hala H.

    2013-01-01

    Full Text Available Ilmenite ore fine and coke breeze as reduced material were briquetted with different amounts of organic materials such as molasses or pitch were studied in this investigation. The produced briquettes at reasonable condition were reduced in nitrogen atmosphere at temperature range 800 - 1100oC to determine the factors controlling the reduction and to determine the controlling mechanism. Also ilmenite ore fine with coke breeze were reduced at the same temperature range in nitrogen atmosphere without briquetting process, for the sake of comparison.

  12. Island forming processes in the Okavango Delta, Botswana

    Science.gov (United States)

    McCarthy, T. S.; Humphries, M. S.; Mahomed, I.; Le Roux, P.; Verhagen, B. Th.

    2012-12-01

    The Okavango Delta in Botswana is a large (40,000 km2) alluvial fan that is characterised by the presence of numerous tree-covered islands. Thought to originate from the mound-building activities of termites or through fluvial processes associated with development of scroll bars and inverted channels, islands have been shown to play an important role in the structure and functioning of the Delta through the creation of habitat diversity, focusing of nutrients, and disposal of toxic salts. This study investigates the processes responsible for the maintenance and growth of two such islands in the seasonal swamps. Transpiration by vegetation is shown to result in substantial increases in groundwater salinity beneath the islands, contributing to their growth through chemical precipitation. Detailed chemical analyses revealed that the precipitation of magnesian calcite and silica within the island soils contributes 30-40% of the total island volume. Isotopic analyses of carbonate samples show that vegetation plays an important role in providing carbon for carbonate precipitation. Variations in δ13C carbonate values appear to reflect the relative proportion of C3 to C4 plants on the island, with C4 species becoming more dominant toward island centres in response to increases in groundwater salinity. The study suggests that continued island growth is also related to the deposition of aerosols and the accumulation of dust preferentially on islands and possibly to ongoing termite activity. Tall trees that characterise the island margins trap dust carried from the floodplains, resulting particularly in the lateral growth of islands. Islands in the Okavango are considered to be the product of long-term aggradation processes, with the two islands studied estimated to be in the order of tens of thousands of years old.

  13. Influence of thermoplastic properties on coking pressure generation: Part 1 - A study of single coals of various rank

    Energy Technology Data Exchange (ETDEWEB)

    John J. Duffy; Merrick R. Mahoney; Karen M. Steel [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

    2010-07-15

    In this study a number of high coking pressure coals with different fluidities were evaluated alongside a number of low pressure coals also with differing fluidities. This was to establish rheological parameters within which a coal may be considered potentially dangerous with regards to coking pressure. The results have confirmed and elaborated on previous findings which show that parallel plate displacement ({Delta}L) and axial force profiles can be used to distinguish between high and low pressure coals, with peak values indicating cell rupture and subsequent pore network formation. This is thought to correspond with plastic layer compaction in the coke oven. For low pressure coals pore coalescence occurs quite early in the softening process when viscosity/elasticity are decreasing and consequently a large degree of contraction/collapse is observed. For higher pressure coals the process is delayed since pore development and consequently wall thinning progress at a slower rate. If or when a pore network is established, a lower degree of contraction/collapse is observed because the event occurs closer to resolidification, where viscosity and elasticity are increasing. For the higher fluidity, high coking pressure coals, a greater degree of swelling is observed prior to cell rupture, and this is considered to be the primary reason for the high coking pressure observed with these coals. An additional consequence of these events is that high pressure coals are likely to contain a higher proportion of closed cells both at and during resolidification, reducing permeability in both the semi-coke and high temperature plastic layers, respectively. Using a rheological mapping approach to follow viscoelastic changes during carbonisation it has been possible to identify specific regions associated with dangerous coals. 76 refs., 11 figs., 3 tabs.

  14. Language processing and forms of immediate echolalia in autistic children.

    Science.gov (United States)

    Paccia, J M; Curcio, F

    1982-03-01

    Several aspects of echolalic speech produced by five autistic children were investigated. We found that the incidence of echolalia was influenced by the type of question addressed to the child and, to a lesser extent, by the child's comprehension of the specific relationships expressed in the question. Additionally, acoustic analysis showed that a substantial proportion of echoes involved a prosodic modification of the examiner's question. Further analyses indicated that some of these modified echoes represent more than just a primitive conversational strategy. Specifically, they seem to reflect a higher level of processing and serve a semantic function, that of affirming the examiner's question.

  15. Friction Modelling In Connection With Cold Forming Processes

    DEFF Research Database (Denmark)

    Tan, Xincai

    is first coated with aluminate conversion coatings and then lubricated by alkaline soap, molybdenum disulphide (MoS2), alkaline soap followed by molykote grease paste, or kerosene respectively. Steel and stainless steel are first coated with zinc phosphate coatings and then lubricated by either alkaline...... soap or molybdenum disulphide. As processes testing friction sensitive flow, the ring-compression tests and the double cup extrusion tests are carried out. An absolute constant friction model has been proposed to separate the influence of strain hardening from friction. This model has been applied...

  16. Numerical analysis of macro-crack formation behavior within the lump coke; Cokes sonai kiretsu shinten kiko no kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Aoki, H; Sato, H; Miura, T [Tohoku University, Sendai (Japan). Faculty of Engineering

    1995-03-15

    The thermal stress analysis within lump coke was studied in order to investigate macro-crack formation and deformation behavior which strongly influence heat and mass transfer in a coke oven chamber. The dilatation of plastic layer, heating rate dependence of thermophysical and mechanical properties of coal/coke, creep in the plastic and semi-coke layers, macro-crack propagation and radiative heat transfer within the macro-crack were considered in an analytical model. The macro-crack propagation was determined from the estimated crack tip stress intensity factor, K{sub I}, at the macro-crack tip compared with the plane strain fracture toughness, K{sub IC}, through the unsteady-state calculation. Calculated results on crack formation and deformation behavior of lump coke were in good agreement with experimental observations in a laboratory-scale oven chamber. The analytical model could predict micro-crack formation within the lump coke normal to the heated wall and the coke surface close to the heated wall. 12 refs., 13 figs.

  17. Leach testing of Idaho Chemical Processing Plant final waste forms

    International Nuclear Information System (INIS)

    Schuman, R.P.

    1980-01-01

    A number of pellets and highly durable glasses prepared from nonradioactive-simulated high-level wasste calcines have been leach tested. The leach tests are patterned on the IAEA standard test and the proposed Materials Characterization Center tests. Most tests are made with static distilled water at 25, 70, 95, 250, and 350 0 C and in refluxing distilled water, Soxhlet, at 95 0 C. Leach rates are determined by analyzing the leachate by instrumental activation analysis or spectrochemical analysis and from weight loss. Leaches are run on glass using cast and core drilled cylinders, broken pieces and coarse ground material. Sample form has a considerable effect on leach rates; solid pieces gave higher leach rates than ground glass when expressed in g/cm 2 /day. Cesium, molybdenum and weight loss leach rates of cast glass cylinders in distilled water varied from -7 g/cm 7 /day at 25 0 C to approx. 10 -3 g/cm 2 /day at 250 0 C. The leach rates in static distilled water at 95 0 C were considerably lower than those in refluxing distilled water, Soxhlet, at the same temperature. Even at 25 0 C, sodium, cesium, and molybdenum readily leached from the porous pellets, but the pellets showed no visible attack, even at 250 0 C

  18. Caracterization of the process of forming strategic alliances

    Directory of Open Access Journals (Sweden)

    Luciano Mattana

    2009-03-01

    Full Text Available The union between companies has represented an increase in their competitive capabilities. The strategic alliances have been shown as alternatives for the adequacy of the conduct and organizational framework of the companies toward the market and the world economic juncture. Nevertheless, researches demonstrate that a good number of enterprises of this nature fail. In this sense, this study aimed at characterizing the formation and sustentation of a strategic alliance which has already been formed for 26 years and, thus, verifying the main foundations which are responsible for the maintenance of the union health. The unity of analysis was the alliance between companies as FEMSA and CVI Indústria de Refrigerantes Ltda. Through the method of case study, using the qualitative technique with the aim of describing the case in study, four managers and one collaborator, all of them linked to the alliance, were interviewed. The research allowed establishing that the main foundations of sustaining the alliance in study are in the individual abilities of the partnerships, in the synergy among individual strategies and in the feeling of mutual confidence which exists. Moreover, it was found out that, in the moments of crisis, the major factor responsible for the maintenance of the business is the determination of the upper management on keeping a climate of enthusiasm between the participants of the strategic alliance.

  19. Study management – process experiences form The Elderly Study

    DEFF Research Database (Denmark)

    Bilberg, Randi Marie; Andersen, Kjeld; Bogenschutz, Michael P

    and prevention of sites that drift away. Implications The Elderly Study is multi-nationally, including three universities and research center in USA, Germany and Denmark together with a lot of outpatient treatment facilities. The study aims at including 1,000 patients aged 60 and older to examine two therapies......Description An essential, but often not described, part of multisite research projects is the process of managing the overall project per se. The Elderly have implemented strategies and tools used across sites in order to ensure intervention fidelity, uniformness in collection of data...... targeting seniors with alcohol problems. A lot of information, documentations, materials and agreements within and between sites are common phenomenons in the study. Therefore we are using Internet solutions as much as possible. Document management: To avoid having to many different versions of the same...

  20. Neutral processes forming large clones during colonization of new areas.

    Science.gov (United States)

    Rafajlović, M; Kleinhans, D; Gulliksson, C; Fries, J; Johansson, D; Ardehed, A; Sundqvist, L; Pereyra, R T; Mehlig, B; Jonsson, P R; Johannesson, K

    2017-08-01

    In species reproducing both sexually and asexually clones are often more common in recently established populations. Earlier studies have suggested that this pattern arises due to natural selection favouring generally or locally successful genotypes in new environments. Alternatively, as we show here, this pattern may result from neutral processes during species' range expansions. We model a dioecious species expanding into a new area in which all individuals are capable of both sexual and asexual reproduction, and all individuals have equal survival rates and dispersal distances. Even under conditions that favour sexual recruitment in the long run, colonization starts with an asexual wave. After colonization is completed, a sexual wave erodes clonal dominance. If individuals reproduce more than one season, and with only local dispersal, a few large clones typically dominate for thousands of reproductive seasons. Adding occasional long-distance dispersal, more dominant clones emerge, but they persist for a shorter period of time. The general mechanism involved is simple: edge effects at the expansion front favour asexual (uniparental) recruitment where potential mates are rare. Specifically, our model shows that neutral processes (with respect to genotype fitness) during the population expansion, such as random dispersal and demographic stochasticity, produce genotype patterns that differ from the patterns arising in a selection model. The comparison with empirical data from a post-glacially established seaweed species (Fucus radicans) shows that in this case, a neutral mechanism is strongly supported. © 2017 The Authors. Journal of Evolutionary Biology Published by John Wiley & Sons ltd on Behalf of European Society for Evolutionary Biology.

  1. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  2. The Dawes Lane coke ovens by-products plant expert system

    Energy Technology Data Exchange (ETDEWEB)

    P. Warren [Corus Research Development and Technology (United Kingdom). Teeside Technology Department

    2002-07-01

    A system has been developed to provide comprehensive monitoring of the washer/scrubber processes on the by-products plant at Dawes Lane coke ovens where faulty operation may cause blockage of the gas stream leading to opening of the battery bleeders to release gas to atmosphere. The system developed and the additional instrumentation and practices have met the requirements for improved monitoring to reduce the likelihood of uncontrolled gas emissions. It is planned to further develop the system so that it will contribute towards optimisation of plant operation, and so to generate a financial benefit from the investment made. The paper was presented to the Midland Section of the Coke Oven Managers' Association at Corus Centre, Scunthorpe, UK on 20 May 2001. 11 figs., 1 tab.

  3. Multinuclear MAS NMR studies on coked zeolites H-ZSM-5

    International Nuclear Information System (INIS)

    Ernst, H.; Freude, D.; Hunger, M.; Pfeifer, H.

    1991-01-01

    During the cracking process carbonaceous materials are deposited on the outer or inner surface of the catalyst. These deposits are in many cases the main cause of catalyst deactivation. Magic angle spinning (MAS) NMR investigations and catalytic n-hexane cracking were carried out on H-ZSM-5 zeolites after a mild hydrothermal de-alumination. By 13 C CP MAS NMR it could be shown that the enhanced catalytic activity does not enhance the coke formation and that the chemical nature of these deposits is essentially aromatic. From 1 H MAS NMR studies performed on shallow-bed activated sealed samples and 27 Al and 29 Si MAS NMR on rehydrated samples it follows that for high coke concentrations the catalyst deactivation is caused mainly by blocking of Broensted acid sites. (author). 27 refs.; 3 figs.; 2 tabs

  4. KCBX Petroleum Coke Storage Pile Sampling Logbook and Photos

    Science.gov (United States)

    This documentation of KCBX's petcoke sampling locations and methods demonstrates adherence to the pet coke sampling plan previously submitted and approved by EPA, at both North Terminal and South Terminal stockpiles.

  5. Variation in mineral composition of coal during enrichment and coking

    Energy Technology Data Exchange (ETDEWEB)

    M.L. Ulanovskii; A.N. Likhenko [Ukrkoks Coke Producers' Association, Dnepropetrovsk (Ukraine)

    2009-06-15

    The parameters I{sub b} and B{sub b} used in developing an optimal coking-batch composition are determined from data on the chemical composition of the ash in Donetsk Basin and other coal. It is found that, when the ash content is reduced in deeper enrichment of coal with an increased content of fine pyrite, there will be accompanying increase in the Fe{sub 2}O{sub 3} content and decrease in the SiO{sub 2} content of the ash in lighter fractions. This increases I{sub b}. In other words, reducing the ash content of the coal is an unpromising means of increasing CRI and CSR of the coke produced. Three ash-containing elements (silicon, aluminum, and iron) are experimentally proven to transfer from coal to coke. Specific behavior of calcium, magnesium, alkali metals, and sulfur during coking.

  6. Crystallinity and shape of crushed calcined coke particles

    International Nuclear Information System (INIS)

    Fecioru, M.; Petrescu, M.; Georgeoni, P.

    1993-01-01

    The particle eccentricity is a very important property of the petroleum coke in determining the anisotropy of the properties of the final graphite and it affects the manner in which its properties change in the specific applications. (orig.)

  7. Crystallinity and shape of crushed calcined coke particles

    Energy Technology Data Exchange (ETDEWEB)

    Fecioru, M. (DACIA Synthetic Diamonds Factory, Bucharest (Romania)); Petrescu, M. (DACIA Synthetic Diamonds Factory, Bucharest (Romania) Polytechnic Inst., Bucharest (Romania)); Georgeoni, P. (DACIA Synthetic Diamonds Factory, Bucharest (Romania))

    1993-11-01

    The particle eccentricity is a very important property of the petroleum coke in determining the anisotropy of the properties of the final graphite and it affects the manner in which its properties change in the specific applications. (orig.).

  8. Remediation and demolition of coke by-products plants

    Energy Technology Data Exchange (ETDEWEB)

    Stiffler, M A; Gould, W C

    1992-08-01

    The programme undertaken by ICF Kaiser Engineers and LTV Steel Co. to clean up and demolish four closed coking plants is described, including PCB removal, asbestos abatement, pipe removal and cleaning, tank cleaning, demolition and soil bioremediation. Costs are discussed.

  9. Simulation of blast furnace operation during the substitution of coke and pulverized coal with granulated waste plastic

    Directory of Open Access Journals (Sweden)

    Kovačević Tihomir M.

    2014-01-01

    Full Text Available The possibility of using the waste plastic as reducing agent in blast furnace for obtaining pig iron is in focus for the past couple year. The simulation of blast furnace process in BFC software has been performed in order to analyze the coke and coals saving, CO2 emission and determining the economic benefits. Three different batches were made for comparative analysis, depending on the batch composition and input of batch components into the blast furnace: case 1 (C1, case 2 (C2 and case 3 (C3. The base case, C1 contains sinter (bulk material which is needed for obtaining 1 tone of pig iron, quartz which provides slag alkalinity and coke as reducing and energy agent. C2 has the same components as C1, but contains pulverized coal instead one part of coke and C3 contains granulated waste plastic instead coke in an approximately the same amount as pulverized coal. The substitution of coke with pulverized coal and waste plastic is 18.6 % and 25.2 %, respectively. The economic, productivity and ecologic aspects have been analyzed. The consumption of each tone of waste plastic in blast furnace saves 360 $, which is 18 times more than its price, bearing in mind that the market price of coke is 380 $/t % and waste plastic 20 $/t. Regarding the specific productivity, it decreases from 2.13 for C1 to 1.87 for C3. From an environmental aspect there are two main benefits: reduction of CO2 emission and impossibility of dioxin formation. The CO2 emission was 20.18, 19.46 and 17.21 for C1, C2 and C3, respectively.

  10. Effect of the exposure time in coke making atmosphere on the microstructure and properties of a refractory castable used in the petrochemical industry

    International Nuclear Information System (INIS)

    Cabrelon, M.D.; Pereira, A.H.A.; Rodrigues, J.A.; Medeiros, J.; Toledo-Filho, R.D.

    2012-01-01

    Refractory castables used in Fluidized Catalytic Cracking Units (FCCU) are said to deteriorate due coke formation during the production of light hydrocarbons, causing a shortening in the operating time of the reactor. Consequently, a significant financial loss for the petrochemical will occur. Several studies have been carried out, but none of them showed clearly how much is the contribution of the coke for the concrete final deterioration. It still remains the doubt if the coke is the responsible for the damage observed macroscopically in a FCCU's riser. In this way, this work aimed to study the effect of the time in a coke making atmosphere on an anti-erosive class-C refractory castable, seeking for microstructural changes or on physical properties that indicate degradation mechanisms and give support to the understanding of the phenomenon. Samples of an industrial refractory castable used in petrochemical units were prepared and subjected to a forced coke making process in a simulation reactor. The temperature and the heating rate were kept constant at 540 deg C and 50 deg C/h, respectively. The values of 10, 60, 120, 240 and 480 h were used for the time of exposition to the propene gas. The microstructure of the samples was characterized through optical and scanning electron microscopy and its mineralogical phases through X-ray diffraction. Complementary analyses were necessary to a better understanding of the phenomenon. The results show that the surface and the microstructure are gradually impregnated by coke, which fills up pores, microcracks and cracks. Evidences of microcracking around the coke filled pores were not found. However, many aggregates present some type of deterioration related to the time of exposition to propene. Those damages are not necessarily caused by coke directly (author)

  11. Priorities in the design of chemical shops at coke plants

    Energy Technology Data Exchange (ETDEWEB)

    V.I. Rudyka; Y.E. Zingerman; V.V. Grabko; L.A. Kazak [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    Recent trends in the design of chemical equipment at coke plants are described, through the lens of experience at Giprokoks. The main priorities were to improve the removal of impurities from coke oven gas; to improve equipment design on the basis of new materials; to reduce reagent consumption; to reduce the materials and energy consumed in the construction of new equipment; and to minimize impacts on the environment and worker health. Some technological equipment is briefly characterized.

  12. Improved coking resistance of direct ethanol solid oxide fuel cells with a Ni-Sx anode

    Science.gov (United States)

    Yan, Ning; Luo, Jing-Li; Chuang, Karl T.

    2014-03-01

    In this study, the coking resistance of anode supported direct ethanol solid oxide fuel cell with a Ni-Sx anode was investigated comparatively with the conventional cell using pure Ni catalyst. The surface catalytic properties of Ni were manipulated via depositing a layer of S atoms. It was confirmed that on the surface of Ni, a combination of S monolayer and elemental S was formed without producing Ni3S2 phase. The developed Ni-Sx cell exhibited a significantly improved coke resistivity in ethanol feed while maintaining an adequately high performance. The S species on Ni enabled the suppression of the coke formation as well as the alleviation of the metal dusting effect of the anode structure. After operating in ethanol fuel for identical period of time at 850 °C, a maximum power density of 400 mW cm-2 was sustained whereas the conventional cell performance decreased to less than 40 mW cm-2 from the original 704 mW cm-2. In an optimized stability test, the Ni-Sx cell operated at 750 °C for more than 22 h until the fuel drained without any degradation.

  13. Method of thermally processing superplastically formed aluminum-lithium alloys to obtain optimum strengthening

    Science.gov (United States)

    Anton, Claire E. (Inventor)

    1993-01-01

    Optimum strengthening of a superplastically formed aluminum-lithium alloy structure is achieved via a thermal processing technique which eliminates the conventional step of solution heat-treating immediately following the step of superplastic forming of the structure. The thermal processing technique involves quenching of the superplastically formed structure using static air, forced air or water quenching.

  14. 20 CFR 10.7 - What forms are needed to process claims under the FECA?

    Science.gov (United States)

    2010-04-01

    ... 20 Employees' Benefits 1 2010-04-01 2010-04-01 false What forms are needed to process claims under the FECA? 10.7 Section 10.7 Employees' Benefits OFFICE OF WORKERS' COMPENSATION PROGRAMS, DEPARTMENT...' COMPENSATION ACT, AS AMENDED General Provisions Definitions and Forms § 10.7 What forms are needed to process...

  15. Coking coal outlook from a coal producer's perspective

    International Nuclear Information System (INIS)

    Thrasher, E.

    2008-01-01

    Australian mine production is recovering from massive flooding while Canadian coal shipments are limited by mine and rail capacity. Polish, Czech, and Russian coking coal shipments have been reduced and United States coking coal shipments are reaching their maximum capacity. On the demand side, the Chinese government has increased export taxes on metallurgical coal, coking coal, and thermal coal. Customers seem to be purchasing in waves and steel prices are declining. This presentation addressed the global outlook for coal as well as the challenges ahead in terms of supply and demand. Supply challenges include regulatory uncertainty; environmental permitting; labor; and geology of remaining reserves. Demand challenges include global economic uncertainty; foreign exchange values; the effect of customers making direct investments in mining operations; and freight rates. Consolidation of the coal industry continued and several examples were provided. The presentation also discussed other topics such as coking coal production issues; delayed mining permits and environmental issues; coking coal contract negotiations; and stock values of coking coal producers in the United States. It was concluded that consolidation will continue throughout the natural resource sector. tabs., figs

  16. New Forming Limits For Light Alloys By Means Of Electromagnetic Forming And Numerical Simulation Of The Process

    International Nuclear Information System (INIS)

    Jimbert, P.; Fernandez, J. I.; Eguia, I.; Gutierrez, M.; Ulacia, I.; Hurtado, I.

    2007-01-01

    It is well known that one of the main advantages of the high speed forming (HSF) processes is the improvement in the forming limits of the used materials.Using the Electromagnetic Forming (EMF) technology two materials have been tested with different mechanical and physical properties: the AA5754 aluminium and the AZ31B magnesium alloys.The EMF process principle can be described as follows: A significant amount of electrical energy is stored in a bank of capacitors which are suddenly discharged releasing all the stored energy. This electric discharge runs through a coil which generates an intense transient magnetic field. At the same time transient Eddy currents are induced in the electrically conductive part placed some millimetres far from the coil. Another intense magnetic field is generated due to those Eddy currents but on the opposite direction as the one generated by the coil. A big magnetic repulsion force is created between the part and the coil. This magnetic repulsion between both fields is used to launch the blank with no physical contact and obtain the desired deformation on it.The Forming Limit Diagrams (FLD) obtained in the EMF experiments were them compared to the ones obtained with the 'Nakazima' method at conventional deformation speed for both alloys. In parallel to these physical experiments, some simulations were carried out. But trying to simulate this process by FEM is a though work. There are several physics and many factors to take into account in a few microseconds deformation process. And all these factors are tightly related with each other, that is why to this date there is no commercial software able to simulate the EMF process accurately.From LABEIN-Tecnalia we are working with to different softwares to simulate the whole process: Maxwell 3D for the electromagnetic part and PAM-STAMP2G for the mechanical part of the problem

  17. Investigating combined influence of petrology and technological parameters on strength of porous coke body

    Energy Technology Data Exchange (ETDEWEB)

    Dinel' t, V.M.; Shkoller, M.B.; Stankevich, A.S.; Korchuganova, G.S.

    1983-09-01

    The VUKhIN branch in Kuznetsk investigated effects of coal petrology and coking conditions on structural strength of coke in blast furnaces. Structural strength of coke produced from black coal from the Kuzbass as well as structural strength of coke partially gasified by carbon dioxide under conditions similar to those in blast furnaces was investigated. Fourteen samples of coal mixtures from the Kuzbass were used. Regression analysis was applied. Equations for forecasting coke properties on the basis of coal petrology and selected parameters characterizing coking were derived. Analyses showed that coke structural strength was decisively influenced by coefficients which characterized the average reflectivity of vitrinite in a coal mixture and its average density. After partial coke gasification by carbon dioxide effects of coefficients which characterized coal mixture nonhomogeneity (fluctuations of vitrinite reflectivity) and coal mixture density increased. Increasing coal density partially compensated negative effects of fluctuations of vitrinite reflectivity on coke structural strength. (10 refs.) (In Russian)

  18. The effect of tooling deformation on process control in multistage metal forming

    NARCIS (Netherlands)

    Havinga, Gosse Tjipke; van den Boogaard, Antonius H.; Chinesta, F; Cueto, E; Abisset-Chavanne, E.

    2016-01-01

    Forming of high-strength steels leads to high loads within the production process. In multistage metal forming, the loads in different process stages are transferred to the other stages through elastic deformation of the stamping press. This leads to interactions between process steps, affecting the

  19. Nitrogen conversion during rapid pyrolysis of coal and petroleum coke in a high-frequency furnace

    International Nuclear Information System (INIS)

    Yuan, Shuai; Zhou, Zhi-jie; Li, Jun; Wang, Fu-chen

    2012-01-01

    Highlights: ► Use a high-frequency furnace to study N-conversion during rapid pyrolysis of coal. ► Scarcely reported N-conversion during rapid pyrolysis of petroleum coke was studied. ► Both of NH 3 and HCN can be formed directly from coal during rapid pyrolysis. ► NH 3 –N yields are higher than HCN–N yields in most conditions. ► NH 3 –N yields of petroleum coke increase with temperature and no HCN detected. -- Abstract: Rapid pyrolysis of three typical Chinese coals, lignite from Inner Mongolia, bituminous from Shenfu coalfield, and anthracite from Guizhou, as well as a petroleum coke were carried out in a drop-style high-frequency furnace. The reactor was induction coil heated and had a very small high-temperature zone, which could restrain secondary conversions of nitrogen products. The effects of temperature and coal rank on conversions of fuel-N to primary nitrogen products (char-N, HCN–N, NH 3 –N and (tar + N 2 )–N) have been investigated. The results showed that, the increasing temperature reduced the yields of char-N and promoted the conversion of fuel-N to N 2 . Char-N yields increased, while volatile-N yields decreased as the coal rank increased. In most of the conditions, NH 3 –N yields were higher than HCN–N yields during rapid pyrolysis of coal. In the case of petroleum coke, NH 3 –N yields increased gradually with the increasing temperature, but no HCN was detected. We argue that NH 3 –N can be formed directly through the primary pyrolysis without secondary reactions. Although volatile-N yields of lignite were higher than those of bituminous, yields of (HCN + NH 3 )–N in volatile-N of lignite were lower than those of bituminous. While the (HCN + NH 3 )–N yields of anthracite were the lowest of the three coals. Both of the (HCN + NH 3 )–N yields and (HCN + NH 3 )–N proportions in volatile-N of petroleum coke were lower than the three coals.

  20. Interactions between motion and form processing in the human visual system

    OpenAIRE

    Mather, G.; Pavan, A.; Bellacosa Marotti, R.; Campana, G.; Casco, C.

    2013-01-01

    The predominant view of motion and form processing in the human visual system assumes that these two attributes are handled by separate and independent modules. Motion processing involves filtering by direction-selective sensors, followed by integration to solve the aperture problem. Form processing involves filtering by orientation-selective and size-selective receptive fields, followed by integration to encode object shape. It has long been known that motion signals can influence form proce...

  1. Process and structures for fabrication of solar cells with laser ablation steps to form contact holes

    Science.gov (United States)

    Harley, Gabriel; Smith, David D; Dennis, Tim; Waldhauer, Ann; Kim, Taeseok; Cousins, Peter John

    2013-11-19

    Contact holes of solar cells are formed by laser ablation to accomodate various solar cell designs. Use of a laser to form the contact holes is facilitated by replacing films formed on the diffusion regions with a film that has substantially uniform thickness. Contact holes may be formed to deep diffusion regions to increase the laser ablation process margins. The laser configuration may be tailored to form contact holes through dielectric films of varying thickness.

  2. Investigation of the Electrohydraulic Forming Process with respect to the Design of Sharp Edged Contours

    OpenAIRE

    Beerwald, C.; Homberg, W.; Pröbsting, A.

    2010-01-01

    The overcoming of design constraints with respect to forming of sharply contoured sheet metal workpieces made of high strength steel or other materials which are difficult to form is an important aspect in sheet metal part production. One interesting solution to extend existing forming limits can be the use of electrohydraulic forming as single forming operation or in combination with quasi-static hydroforming. Apart from promising results regarding the feasible part geometries this process a...

  3. Enrichment of reactive macerals in coal: its characterization and utilization in coke making

    Science.gov (United States)

    Nag, Debjani; Kopparthi, P.; Dash, P. S.; Saxena, V. K.; Chandra, S.

    2018-01-01

    Macerals in coal are of different types: reactive and inert. These macerals are differ in their physical and chemical properties. Column flotation method has been used to separate the reactive macerals in a non-coking coal. The enriched coal is then characterized in order to understand the changes in the coking potential by different techniques. It is then used in making of metallurgical coke by proper blending with other coals. Enriched coal enhance the properties of metallurgical coke. This shows a path of utilization of non-coking coal in metallurgical coke making.

  4. Refinaria do Nordeste: petroleum coke handling system; Refinaria do Nordeste: desafios do sistema de movimentacao de coque verde de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Medeiros, Luiz G. de; Cabral, Jose Mauro B. [PETROBRAS S.A., Ipojuca, PE (Brazil). Refinaria do Nordeste (RNEST); Lucredi, Hedewandro A. [PETROBRAS S.A., Paulinia, SP (Brazil). Refinaria de Paulinia (REPLAN); Barros, Francisco Carlos da C. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2008-07-01

    The Delayed Coking Units - DCU - are adequate to the scheme for processing heavy oils where the market of fuel oil or asphalt is low or not profitable. The DCU's are conversion units that produce, in addition to the gas and liquid distilled products, the petcoke. The petcoke, depending on the characteristics, is used in various applications like as in the aluminum, iron, thermoelectric and cement industries. The petcoke is solid and its logistics is quite different from most of the products handled by PETROBRAS; therefore, this product has been a constant challenge in relation to the market requirements. Due to the importance of the DCU at Refinaria do Nordeste, and the petcoke production capacity, the coke handling system was projected in order to ensure the refinery operational continuity. The project permits the expedition and loading of 10,000 tons of petcoke within a period of 12 hours of work for cargo vessel. In the development of the processing project of Refinaria do Nordeste efforts were made to optimize the Delayed Coking Unit for the production of distilled products and the quality of the coke. The DCU operating conditions were projected so as to produce petcoke with quality adequate to the iron and aluminum industry. (author)

  5. Feasibility Study on Flexibly Reconfigurable Roll Forming Process for Sheet Metal and Its Implementation

    Directory of Open Access Journals (Sweden)

    Jun-Seok Yoon

    2014-06-01

    Full Text Available A multicurved sheet metal surface for a skin structure has usually been manufactured using a conventional die forming process involving the use of both a die and a press machine in accordance with the product shape. However, such processes are economically inefficient because additional production costs are incurred for the development and management of forming tools. To overcome this drawback, many alternative processes have been developed; however, these still suffer from problems due to defects such as dimples and wrinkles occurring in the sheet. In this study, a new sheet metal forming process called the flexibly reconfigurable roll forming (FRRF process is proposed as an alternative to existing processes. Unlike existing processes, FRRF can reduce additional production costs resulting from material loss and significantly reduce forming errors. Furthermore, it involves the use of a smaller apparatus. The methodology and applicable procedure of the FRRF process are described. Numerical forming simulations of representative multicurved sheet surfaces are conducted using FEM. In addition, a simple apparatus is developed for verifying the feasibility of this process, and a doubly curved metal is formed to verify the applicability of the reconfigurable roller, a critical component in this forming process.

  6. An approach to eliminate stepped features in multistage incremental sheet forming process: Experimental and FEA analysis

    Energy Technology Data Exchange (ETDEWEB)

    Nirala, Harish Kumar; Jain, Prashant K.; Tandon, Puneet [PDPM Indian Institute of Information Technology, Design and Manufacturing Jabalpur Jabalpur-482005, Madhya Pradesh (India); Roy, J. J.; Samal, M. K. [Bhabha Atomic Research Centre, Mumbai (India)

    2017-02-15

    Incremental sheet forming (ISF) is a recently developed manufacturing technique. In ISF, forming is done by applying deformation force through the motion of Numerically controlled (NC) single point forming tool on the clamped sheet metal blank. Single Point Incremental sheet forming (SPISF) is also known as a die-less forming process because no die is required to fabricate any component by using this process. Now a day it is widely accepted for rapid manufacturing of sheet metal components. The formability of SPISF process improves by adding some intermediate stages into it, which is known as Multi-stage SPISF (MSPISF) process. However during forming in MSPISF process because of intermediate stages stepped features are generated. This paper investigates the generation of stepped features with simulation and experimental results. An effective MSPISF strategy is proposed to remove or eliminate this generated undesirable stepped features.

  7. Integration of adaptive process control with computational simulation for spin-forming

    International Nuclear Information System (INIS)

    Raboin, P. J. LLNL

    1998-01-01

    Improvements in spin-forming capabilities through upgrades to a metrology and machine control system and advances in numerical simulation techniques were studied in a two year project funded by Laboratory Directed Research and Development (LDRD) at Lawrence Livermore National Laboratory. Numerical analyses were benchmarked with spin-forming experiments and computational speeds increased sufficiently to now permit actual part forming simulations. Extensive modeling activities examined the simulation speeds and capabilities of several metal forming computer codes for modeling flat plate and cylindrical spin-forming geometries. Shape memory research created the first numerical model to describe this highly unusual deformation behavior in Uranium alloys. A spin-forming metrology assessment led to sensor and data acquisition improvements that will facilitate future process accuracy enhancements, such as a metrology frame. Finally, software improvements (SmartCAM) to the manufacturing process numerically integrate the part models to the spin-forming process and to computational simulations

  8. Investigations concerning the mechanism of action of brown-coal coke particles in aerobic biological waste water treatment

    International Nuclear Information System (INIS)

    Rieger, W.

    1990-01-01

    At the start of this work experience with the use of brown coal coke in the activated sludge process was lacking entirely. It therefore was necessary to carry through preliminary experiments in order to practically test the effect of Grown-coal coke. In two technical-scale experiments and a pilot test, very good results were obtained with the application of brown-coal coke to activated sludge. These, and previously published results, permitted to evolve moodel concepts of the mechanism of action of coal, especially brown coal coke, in activated sludge. According to these concepts the coal particles act as buffers and a temporary adsorbent of oxygen and waste water constituents. This in turn stimulates the colonization of the surface with microorganisms. In order to corroborate these model concepts, the - adsorption and desorption of solved oxygen to coal in a watery medium and - the effect of coal over a longer period of time were investigated. The results in essence confirm the model concepts. (UWa) [de

  9. Optimizing anti-coking abilities of zeolites by ethylene diamine tetraacetie acid modification on catalytic fast pyrolysis of corn stalk

    Science.gov (United States)

    Zhang, Bo; Zhong, Zhaoping; Song, Zuwei; Ding, Kuan; Chen, Paul; Ruan, Roger

    2015-12-01

    In order to minimize coke yield during biomass catalytic fast pyrolysis (CFP) process, ethylene diamine tetraacetie acid (EDTA) chemical modification method is carried out to selectively remove the external framework aluminum of HZSM-5 catalyst. X-ray diffraction (XRD), nitrogen (N2)-adsorption and ammonia-temperature programmed desorption (NH3-TPD) techniques are employed to investigate the porosity and acidity characteristics of original and modified HZSM-5 samples. Py-GC/MS and thermo-gravimetric analyzer (TGA) experiments are further conducted to explore the catalytic effect of modified HZSM-5 samples on biomass CFP and to verify the positive effect on coke reduction. Results show that EDTA treatment does not damage the crystal structure of HZSM-5 zeolites, but leads to a slight increase of pore volume and pore size. Meanwhile, the elimination of the strong acid peak indicates the dealumination of outer surface of HZSM-5 zeolites. Treatment time of 2 h (labeled EDTA-2H) is optimal for acid removal and hydrocarbon formation. Among all modified catalysts, EDTA-2H performs the best for deacidification and can obviously increase the yields of positive chemical compositions in pyrolysis products. Besides, EDTA modification can improve the anti-coking properties of HZSM-5 zeolites, and EDTA-2H gives rise to the lowest coke yield.

  10. Utilization coke dust as fuel in the cement industry

    International Nuclear Information System (INIS)

    Nawaz, S.

    2006-01-01

    Utilization of coke dust available from coal carbonization plants, as a fuel in the cement industry has been undertaken and discussed in this research paper. The parameters studied include physical and chemical evaluation of the coke dust and its economic feasibility/ suitability as fuel for the cement plants. Detailed studies have been carried out on the above referred parameters. In addition a comparative study has been done to access its suitability in comparison to other fuels especially imported coal. It has been found that the coke dust contained about 66% fixed carbon, 29% ash, 4% volatile matter, 1% moisture and 0.48% sulphur. It gross calorific value was found to be 5292 Kcal/kg. The detailed analysis of coke dust ash was also performed to determine as to how its constituents will compare with the cement constituents. Keeping in view the experimental results/ data generated on the coke dust, it has been concluded that it can be quite a good substitute for imported coal. In doing so a substantial financial saving can be achieved which ranges 40-45%. (author)

  11. Fatigue life estimation on coke drum due to cycle optimization

    Science.gov (United States)

    Siahaan, Andrey Stephan; Ambarita, Himsar; Kawai, Hideki; Daimaruya, Masashi

    2018-04-01

    In the last decade, due to the increasing demand of petroleum product, the necessity for converting the heavy oil are increasing. Thus, demand for installing coke drum in whole world will be increase. The coke drum undergoes the cyclic high temperature and suddenly cooling but in fact is not designed to withstand that kind of cycle, thus the operational life of coke drum is much shorter in comparison to other equipment in oil refinery. Various factors determine in order to improve reliability and minimize the down time, and it is found that the cycle optimization due to cycle, temperature, and pressure have an important role. From this research it is found that the fatigue life of the short cycle is decrease by a half compare to the normal cycle. It also found that in the preheating stage, the stress peak is far exceed the yield strength of coke drum material and fall into plastic deformation. This is happened because of the temperature leap in the preheating stage that cause thermal shock in the upper part of the skirt of the coke drum.

  12. Newly-formed emotional memories guide selective attention processes: Evidence from event-related potentials

    OpenAIRE

    Harald T. Schupp; Ursula Kirmse; Ralf Schmälzle; Tobias Flaisch; Britta Renner

    2016-01-01

    Emotional cues can guide selective attention processes. However, emotional stimuli can both activate long-term memory representations reflecting general world knowledge and engage newly formed memory representations representing specific knowledge from the immediate past. Here, the self-completion feature of associative memory was utilized to assess the regulation of attention processes by newly-formed emotional memory. First, new memory representations were formed by presenting pictures depi...

  13. Data-based control of a multi-step forming process

    Science.gov (United States)

    Schulte, R.; Frey, P.; Hildenbrand, P.; Vogel, M.; Betz, C.; Lechner, M.; Merklein, M.

    2017-09-01

    The fourth industrial revolution represents a new stage in the organization and management of the entire value chain. However, concerning the field of forming technology, the fourth industrial revolution has only arrived gradually until now. In order to make a valuable contribution to the digital factory the controlling of a multistage forming process was investigated. Within the framework of the investigation, an abstracted and transferable model is used to outline which data have to be collected, how an interface between the different forming machines can be designed tangible and which control tasks must be fulfilled. The goal of this investigation was to control the subsequent process step based on the data recorded in the first step. The investigated process chain links various metal forming processes, which are typical elements of a multi-step forming process. Data recorded in the first step of the process chain is analyzed and processed for an improved process control of the subsequent process. On the basis of the gained scientific knowledge, it is possible to make forming operations more robust and at the same time more flexible, and thus create the fundament for linking various production processes in an efficient way.

  14. Microstructures and microtextures of natural cokes: A case study of heat-affected coking coals from the Jharia coalfield, India

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Ashok K. [Central Fuel Research Institute, CSIR, Dhanbad-828108 (India); Singh, Mahendra P. [Department of Geology, Banaras Hindu University, Varanasi-221005 (India); Sharma, Mamta; Srivastava, Sunil K.

    2007-07-02

    In Jharia coalfield, nearly 1250 Mt of coking coal has been devolatilized due to igneous intrusives and {proportional_to} 1900 Mt due to mine fires. This paper is an effort to investigate the effect of carbonization in two intrusive affected coal seams of Ena (seam XIII) and Alkusa (seam XIV) collieries of this coalfield. Through petrographic studies by microscopy, characterization of normal and heat-affected coals was carried out. The microstructures and microtextures produced due to extraneous heat have been related to nature and extent of heat, location of heating source, and quality and quantity of natural coke produced. Based on the results of this study and earlier studies, an effort has been made to study the classification scheme for microtextures of natural cokes generated through in-situ carbonization of the coal seams. It has been observed that in case of such heat effects under overburden pressure, the anisotropy is much more pronounced as compared to laboratory-carbonized cokes. In the mildly carbonized coals (pre-plastic phase, < 300 C) the vitrinite attained higher reflectance than normal vitrinite, liptinite started disappearing, and inertinite remained unaffected. In the moderately affected coals (plastic phase, 300-500 C), mesophase spheres and fused natural cokes were generated from the reactives (vitrinite and liptinite maceral groups), the liptinites disappeared, and structurally, the inertinites remained almost unchanged with slight increase in the reflectance value. In the severely heat-affected coals (post plastic phase, > 500 C) the identified microtextures were mesophase spheres, different shapes and sizes of natural cokes, graphitic sphaeroliths, pyrolytic carbons, inerts with morpho-structural changes and slightly higher reflectance values, and altered and unaltered mineral matters. A gradual change in the heat-affected coals with increasing temperature was observed with respect to location of intrusive body. It has been concluded that

  15. Production of metallurgical cokes from some Turkish lignites using sulphite liquor binders

    Energy Technology Data Exchange (ETDEWEB)

    Yanik, J.; Saglam, M.; Yuksel, M. (Ege University, Izmir (Turkey). Dept. of Chemistry)

    1990-04-01

    Soma and Tuncbilek lignites were briquetted at 80{degree}C under 0-100 MPa, using varying amounts of sulphite liquor binders. The briquettes were then carbonized at 950{degree}C, and the resulting formed cokes were examined. The effects of the type and concentration of binders, and of the briquetting pressure, on the strength and porosity of the formcokes were investigated. As a result of these experiments, optimal briquetting conditions were established. It was also stated that formcokes made from both Turkish lignite samples under optimal briquetting conditions could be used for metallurgical purposes, particularly in non-ferrous metallurgy. 17 refs., 1 fig., 4 tabs.

  16. Steam versus coking coal and the acid rain program

    International Nuclear Information System (INIS)

    Lange, Ian

    2010-01-01

    The Clean Air Act of 1990 initiated a tradable permit program for emissions of sulfur dioxide from coal-fired power plants. One effect of this policy was a large increase in the consumption of low-sulfur bituminous coal by coal-fired power plants. However, low-sulfur bituminous coal is also the ideal coking coal for steel production. The analysis presented here will attempt to determine how the market responded to the increased consumption of low-sulfur bituminous coal by the electricity generation sector. Was there a decrease in the quality and/or quantity of coking coal consumption or did extraction increase? Most evidence suggests that the market for coking coal was unaffected, even as the extraction and consumption of low-sulfur bituminous coal for electricity generation increased substantially.

  17. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    Reactions of coke in the blast furnace are determined mainly by the nature of the coke itself which depends on the coal properties, its preparation and the coking conditions. In the blast furnace the coke reacts with alkali and alkaline earth metals in the burden. Preheated coal charges were found to absorb far less sodium and potassium carbonates than a conventional moist charge over an equivalent period, due to the smaller pore volume available.

  18. Investigating physical properties of solid dosage forms during pharmaceutical processing : Process analytical applications of vibrational spectroscopy

    OpenAIRE

    Römer, Meike

    2008-01-01

    In order to improve and continuously develop the quality of pharmaceutical products, the process analytical technology (PAT) framework has been adopted by the US Food and Drug Administration. One of the aims of PAT is to identify critical process parameters and their effect on the quality of the final product. Real time analysis of the process data enables better control of the processes to obtain a high quality product. The main purpose of this work was to monitor crucial pharmaceutical...

  19. Production of oil and coke from sludges containing organic pollutants; Gewinnung von Oel und Koks aus organisch belasteten Schlaemmen

    Energy Technology Data Exchange (ETDEWEB)

    Steger, M [Martin Steger GmbH, Eggenfelden (Germany); Meissner, W; Herold, R [Max Aicher Umwelttechnik GmbH, Freilassing (Germany)

    1998-09-01

    Since the mid-eighties, Messrs. Max Aicher Umwelttechnik GmbH at Hammerau, Germany have been investigating sewage sludge pyrolysis. Laboratory experiments and semi-industrial investigations led to the construction of a combined sludge drying and conversion plant (``Aicher sludge recycling process``), in which the organic sludge fraction is converted into recyclable or combustible oils. Carbon is obtained as a by-product in solid form as conversion coke which can be utilized. Apart from sewage sludge, also industrial sludges with high organic fractions can be processed, e.g. sludges and sewage sludges from petroleum processing. (orig.) [Deutsch] In der Bundesrepublik Deutschland beschaeftigt sich die Max Aicher Umwelttechnik GmbH in Hammerau seit Mitte der Achtzigerjahre mit der Niedertemperaturkonvertierung (Pyrolyse) von Klaerschlamm. Versuche im Labor- und im halbtechnischen Massstab fuehrten zur Realisierung einer betriebstechnischen Anlage mit den Komponenten Schlammtrocknung und Konvertierung. Ziel des Aicher-Schlamm-Recycling-Verfahrens ist die Umwandlung der organischen Schlammfraktion in stofflich und energetisch verwertbare Oele. Bei der Umwandlung entsteht fixer Kohlenstoff, der im festen Rueckstand (Konversionskoks) angereichert wird. Neben dem gewonnenen Oel ist auch der produzierte Koks verwertbar. Einsatzstoffe fuer das Verfahren sind neben Klaerschlamm aus der kommunalen Abwasserreinigung vor allem industrielle Schlaemme mit hohen organischen Anteilen z.B. Schlaemme und Klaerschlaemme aus der Erdoelverarbeitung. (orig.)

  20. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of the...

  1. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Science.gov (United States)

    2010-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations or...

  2. Coke detection in furnaces tubes by radiographic examination

    International Nuclear Information System (INIS)

    Santos, I.S. dos

    1987-01-01

    The coke detection technique by radiographic examinations allows to quantify the coke in furnace coils of Petroleum refineries and petrochemical industries. The paper describes how was determined the radiographic parameters, the wall apparent thickness calculation, the distance source-film, the position of the source and films, the chosen of films and the calculation of exposure time, aiming to obtain high producticity and good quality image. This technique is being used and improved for more than two years with good results. (E.G.) [pt

  3. Optimization of the coke-oven activated sludge plants

    Energy Technology Data Exchange (ETDEWEB)

    Raizer Neto, Ernesto [Santa Catarina Univ., Florianopolis, SC (Brazil); Colin, Francois [Institut de Recherches Hydrologiques, 54 - Nancy (France); Prost, Christian [Laboratoire de Sciences de Genie Chimique, Nancy (France)

    1993-12-31

    In the coke-oven activated sludge plants one of the greatest problems of malfunction is due to inffluent variability. The composition and, or, concentration variations of the inffluent substrate, which can cause an unstable system, are function of the pollutant load. Nevertheless, the knowledge of the kinetic biodegradation of the coke-oven effluent represents the limiting factor to develop an effective biological treatment. This work describes a computational model of the biological treatment which was elaborated and validated from continuous pilot scale experiments and calibrated by comparing its predictions to the pilot experiment`s results. 12 refs., 9 figs., 3 tabs.

  4. Optimization of the coke-oven activated sludge plants

    Energy Technology Data Exchange (ETDEWEB)

    Raizer Neto, Ernesto [Santa Catarina Univ., Florianopolis, SC (Brazil); Colin, Francois [Institut de Recherches Hydrologiques, 54 - Nancy (France); Prost, Christian [Laboratoire de Sciences de Genie Chimique, Nancy (France)

    1994-12-31

    In the coke-oven activated sludge plants one of the greatest problems of malfunction is due to inffluent variability. The composition and, or, concentration variations of the inffluent substrate, which can cause an unstable system, are function of the pollutant load. Nevertheless, the knowledge of the kinetic biodegradation of the coke-oven effluent represents the limiting factor to develop an effective biological treatment. This work describes a computational model of the biological treatment which was elaborated and validated from continuous pilot scale experiments and calibrated by comparing its predictions to the pilot experiment`s results. 12 refs., 9 figs., 3 tabs.

  5. Effects of Forming Process on Composite mode I Interlaminar Fracture Toughness

    Directory of Open Access Journals (Sweden)

    CHEN Xingyi

    2016-10-01

    Full Text Available In order to compare and analyse the effect of two different kinds of forming process on composite mode I interlaminar fracture toughness, the DCB specimens were tested by using hypothesis inspeetion method.A finite element model was also used to simulate the crack propagation process.The results demonstrate that the average of mode I interlaminar fracture toughness from silicon rubber flexible mold forming is a bit higher than that from metal rigid mold forming.Howevers the variance of mode I interlaminar fracture toughness from the two groups shows no significant difference.The crack propagation process of the two forming process is similar. The established finite element model, which is identical to the test results, can predict the process of the crack expansion effectively.

  6. Interactions between motion and form processing in the human visual system.

    Science.gov (United States)

    Mather, George; Pavan, Andrea; Bellacosa Marotti, Rosilari; Campana, Gianluca; Casco, Clara

    2013-01-01

    The predominant view of motion and form processing in the human visual system assumes that these two attributes are handled by separate and independent modules. Motion processing involves filtering by direction-selective sensors, followed by integration to solve the aperture problem. Form processing involves filtering by orientation-selective and size-selective receptive fields, followed by integration to encode object shape. It has long been known that motion signals can influence form processing in the well-known Gestalt principle of common fate; texture elements which share a common motion property are grouped into a single contour or texture region. However, recent research in psychophysics and neuroscience indicates that the influence of form signals on motion processing is more extensive than previously thought. First, the salience and apparent direction of moving lines depends on how the local orientation and direction of motion combine to match the receptive field properties of motion-selective neurons. Second, orientation signals generated by "motion-streaks" influence motion processing; motion sensitivity, apparent direction and adaptation are affected by simultaneously present orientation signals. Third, form signals generated by human body shape influence biological motion processing, as revealed by studies using point-light motion stimuli. Thus, form-motion integration seems to occur at several different levels of cortical processing, from V1 to STS.

  7. Interactions between motion and form processing in the human visual system

    Directory of Open Access Journals (Sweden)

    George eMather

    2013-05-01

    Full Text Available The predominant view of motion and form processing in the human visual system assumes that these two attributes are handled by separate and independent modules. Motion processing involves filtering by direction-selective sensors, followed by integration to solve the aperture problem. Form processing involves filtering by orientation-selective and size-selective receptive fields, followed by integration to encode object shape. It has long been known that motion signals can influence form processing in the well-known Gestalt principle of common fate; texture elements which share a common motion property are grouped into a single contour or texture region. However recent research in psychophysics and neuroscience indicates that the influence of form signals on motion processing is more extensive than previously thought. First, the salience and apparent direction of moving lines depends on how the local orientation and direction of motion combine to match the receptive field properties of motion-selective neurons. Second, orientation signals generated by ‘motion-streaks’ influence motion processing; motion sensitivity, apparent direction and adaptation are affected by simultaneously present orientation signals. Third, form signals generated by human body shape influence biological motion processing, as revealed by studies using point-light motion stimuli. Thus form-motion integration seems to occur at several different levels of cortical processing, from V1 to STS.

  8. Renewable synthesis-gas-production. Do hydrocarbons in the reactant flow of the reverse water-gas shift reaction cause coke formation?

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, A.; Kern, C.; Jess, A. [Bayreuth Univ. (Germany). Dept. of Chemical Engineering

    2013-11-01

    In a two-step synthetic fuel production process based on carbon dioxide and renewable hydrogen, the best possible selectivity towards liquid hydrocarbons (Hc) shall be implemented. The process consists of a combination of the Reverse Water-Gas Shift reaction and the Fischer-Tropsch synthesis. To achieve this goal, gaseous short-chained Hc from the FTS reactor are recycled in the RWGS unit. In this paper, challenges coming up with the implementation of a recycle loop are discussed. First of all, it has to be examined whether Hc are converted under conditions present in the RWGS reactor. The coking caused by the recycle of Hc is regarded, including thermal coking in the heating zone of the reactor and catalytic coking in the catalyst bed. Coking of course is unwanted, as it deactivates the catalyst. The scope of this work is to find out to which extent and under which conditions gaseous Hc can be recycled. Therefore, experiments were carried out in both, a quartz glass reactor using a commercial Ni-catalyst at ambient pressure and in a pressurized steel reactor (without catalyst) to examine coking during the thermal decomposition of Hc. The catalytic experiments at atmospheric pressure showed that a recycle of CH{sub 4} did not cause coking up to a ratio of CH{sub 4}/CO{sub 2} below one. For these conditions, long term stability was proved. The reaction rates of the CH{sub 4} conversion were below those of the RWGS reaction. However, replacing CH{sub 4} by C{sub 3}H{sub 8} leads to thermal and catalytic coking. Catalytic coking hits the maximum level at about 700 C and decreases for higher temperatures and, thus is not regarded as a problem for the RWGS reactor. In contrast to that, thermal coking raises with higher temperatures, but it can be supressed efficiently with additional injection of H{sub 2}O, which of course shifts the equilibrium towards the undesired reactant side. (orig.)

  9. A novel methodology for in-process monitoring of flow forming

    Science.gov (United States)

    Appleby, Andrew; Conway, Alastair; Ion, William

    2017-10-01

    Flow forming (FF) is an incremental cold working process with near-net-shape forming capability. Failures by fracture due to high deformation can be unexpected and sometimes catastrophic, causing tool damage. If process failures can be identified in real time, an automatic cut-out could prevent costly tool damage. Sound and vibration monitoring is well established and commercially viable in the machining sector to detect current and incipient process failures, but not for FF. A broad-frequency microphone was used to record the sound signature of the manufacturing cycle for a series of FF parts. Parts were flow formed using single and multiple passes, and flaws were introduced into some of the parts to simulate the presence of spontaneously initiated cracks. The results show that this methodology is capable of identifying both introduced defects and spontaneous failures during flow forming. Further investigation is needed to categorise and identify different modes of failure and identify further potential applications in rotary forming.

  10. Alternatives for high-level waste forms, containers, and container processing systems

    International Nuclear Information System (INIS)

    Crawford, T.W.

    1995-01-01

    This study evaluates alternatives for high-level waste forms, containers, container processing systems, and onsite interim storage. Glass waste forms considered are cullet, marbles, gems, and monolithic glass. Small and large containers configured with several combinations of overpack confinement and shield casks are evaluated for these waste forms. Onsite interim storage concepts including canister storage building, bore holes, and storage pad were configured with various glass forms and canister alternatives. All favorable options include the monolithic glass production process as the waste form. Of the favorable options the unshielded 4- and 7-canister overpack options have the greatest technical assurance associated with their design concepts due to their process packaging and storage methods. These canisters are 0.68 m and 0.54 m in diameter respectively and 4.57 m tall. Life-cycle costs are not a discriminating factor in most cases, varying typically less than 15 percent

  11. Experimental Study on Ice Forming Process of Cryogenic Liquid Releasing underwater

    Science.gov (United States)

    Zhang, Bin; Wu, Wanqing; Zhang, Xingdong; Zhang, Yi; Zhang, Chuanlin; Zhang, Haoran; Wang, Peng

    2017-11-01

    Cryogenic liquid releasing into water would be a process combines hyperactive boiling with ice forming. There are still few researches on the experimental study on the environmental conditions for deciding ice forming speed and liquid surviving state. In this paper, to advance our understanding of ice forming deciding factors in the process of LN2 releasing underwater, a visualization experimental system is built. The results show that the pressure difference significantly influences the ice forming speed and liquid surviving distance, which is observed by the experiment and theoretically analysed by Kelvin-Helmholtz instability. Adding nucleating agent is helpful to provide ice nucleus which can accelerate the ice forming speed. Water flowing has some effect on changing pressure difference, which can affect the ice forming speed and liquid surviving distance.

  12. Hot granules medium pressure forming process of AA7075 conical parts

    Science.gov (United States)

    Dong, Guojiang; Zhao, Changcai; Peng, Yaxin; Li, Ying

    2015-05-01

    High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d 0 is 0.57, is formed in one process at 250°C. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.

  13. A numerical approach to robust in-line control of roll forming processes

    NARCIS (Netherlands)

    Wiebenga, J.H.; Weiss, M.; Rolfe, B.; van den Boogaard, A.H.

    2012-01-01

    The quality of roll formed products is known to be highly sensitive and dependent on the process parameters and thus the unavoidable variations of these parameters during mass production. To maintain a constant high product quality, a new roll former with an adjustable final roll forming stand is

  14. Assessment of processes, facilities, and costs for alternative solid forms for immobilization of SRP defense waste

    International Nuclear Information System (INIS)

    Dunson, J.B. Jr.; Eisenberg, A.M.; Schuyler, R.L. III; Haight, H.G. Jr.; Mello, V.E.; Gould, T.H. Jr.; Butler, J.L.; Pickett, J.B.

    1982-03-01

    A quantitative merit evaluation which assesses the relative difficulty of remote processing of Savannah River Plant high-level wastes for seven alternative waste forms is presented. The reference borosilicate glass process is rated as the simplest, followed by FUETAP concrete. The other processes evaluated in order of increasing complexity were: glass marbles in a lead matrix, high-silica glass, crystalline ceramic (Synroc-D and tailored ceramic), and coated ceramic particles. Cost appraisals are summarized for the borosilicate glass, high-silica glass, and ceramic waste form processing facilities

  15. The explicit form of the rate function for semi-Markov processes and its contractions

    Science.gov (United States)

    Sughiyama, Yuki; Kobayashi, Testuya J.

    2018-03-01

    We derive the explicit form of the rate function for semi-Markov processes. Here, the ‘random time change trick’ plays an essential role. Also, by exploiting the contraction principle of large deviation theory to the explicit form, we show that the fluctuation theorem (Gallavotti-Cohen symmetry) holds for semi-Markov cases. Furthermore, we elucidate that our rate function is an extension of the level 2.5 rate function for Markov processes to semi-Markov cases.

  16. Discrete Element Method Modeling of the Rheological Properties of Coke/Pitch Mixtures

    OpenAIRE

    Majidi, Behzad; Taghavi, Seyed Mohammad; Fafard, Mario; Ziegler, Donald P.; Alamdari, Houshang

    2016-01-01

    Rheological properties of pitch and pitch/coke mixtures at temperatures around 150 °C are of great interest for the carbon anode manufacturing process in the aluminum industry. In the present work, a cohesive viscoelastic contact model based on Burger’s model is developed using the discrete element method (DEM) on the YADE, the open-source DEM software. A dynamic shear rheometer (DSR) is used to measure the viscoelastic properties of pitch at 150 °C. The experimental data obtained is then use...

  17. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    Energy Technology Data Exchange (ETDEWEB)

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  18. Proceedings of the Joint Meeting of The Fuel Society of Japan (1991). 28th Coal Science Conference/91st Coke Meeting; (Sha) nenryo kyokai godo taikai happyo ronbunshu (1991). Dai 28 kai sekitan kagaku kaigi dai 91 kai cokes tokubetsukai

    Energy Technology Data Exchange (ETDEWEB)

    1991-11-07

    Relating to coke, studies are made on the rapid coke production method, oven investigation during carbonization, and operational management/control. As to coal science, studies are mainly on the brown coal two-stage liquefaction (BCL) method, and data on the pilot plant and PSU are reported. Concerning bituminous coal liquefaction, PSU data mostly including the NEDOL process, and characteristics of liquefaction residue and its effective utilization by thermal decomposition are reported. Regarding the liquefaction mechanism, an experimentally extensive study on catalyst, solvent and reaction conditions is made using model materials and coal itself on the bench scale and also in the pilot plant. Engineering subjects on residue, solvent deashing, scale attachment and coprocessing are also reported. Relations of decomposition process to coal chemical structure changes and reaction conditions are investigated. As to coal gasification, studies, which are not many, are conducted on material balance, heat balance, and image characteristics of char for gasification and factors controlling reactivity.

  19. Refractory compounds for repairing coke-oven brickwork

    Energy Technology Data Exchange (ETDEWEB)

    Hanganu, M.; Dragomir, C. (and others)

    1984-01-01

    A number of refractory compounds are presented, based on aluminium phosphate, phosphoric acid, sodium silicate and fire-clay and mullitic zirconium mastic, including their composition, properties and application (by impregnation, spray application or pouring), which are suitable for repairing various types of coke-oven brickwork. The results obtained are given.

  20. The development of coke smelting and the industrial revolution

    OpenAIRE

    Macfarlane, Alan

    2004-01-01

    Abraham Darby and the origins of the industrial revolution in Britain. Alan Macfarlane talks to John about the reasons for the area near Birmingham becoming the epi-centre of the industrial development, and the development of coke furnaces and iron smelting.

  1. Retort for coking peat, brown coal, bituminous shale, etc

    Energy Technology Data Exchange (ETDEWEB)

    1902-05-14

    The retort leads the gases and vapors into the coking chamber, between the inside heater and the outer heating shaft-wall. Over-lapping, double-faced acting rings are arranged, over which the charge in two or more separate vertical layers is transported.

  2. High-BTU gas production from tar-bearing hot coke oven gas over iron catalyst

    Energy Technology Data Exchange (ETDEWEB)

    L.Y. Li; K. Morishita; T. Takarada [Gunma University, Gunma (Japan). Department of Biological and Chemical Engineering

    2005-07-01

    To utilize the tar-bearing hot coke oven gas (the by-product of coke making process) more effectively, a process was developed by converting the hot coke oven gas into a methane rich high-BTU gas over iron-bearing catalysts. The catalytic behaviour of Indonesian limonite ore was mainly discussed. For a reference, a conventional nickel catalyst (Ni/Al{sub 2}O{sub 3}) was employed. Laboratory scale tests were carried out in a two-stage fixed-bed reactor at ambient pressure. A bituminous coal sample was heated at first stage, the volatiles was carried by feed gas and decomposed at second stage. The limonite promoted hydropyrolysis of coal volatiles similar to Ni/Al{sub 2}O{sub 3} catalyst. High yields of total product gas and methane were obtained at 50 vol.% hydrogen atmosphere with a feed gas of 60 ml min{sup -1} hydrogen and 60 ml min{sup -1} nitrogen. After experiments, hydrocarbons heavier than ethane were not observed. Also that, carbon balance was more than 99.8% in coal char, product gases and carbon deposits. It was considered that coal volatiles converted into light gases and carbon almost completely in catalyst bed. Yields of product gas and methane depended upon catalytic temperature. At 923 K, the maximum yield of product gas was achieved at 74.3% for limonite catalyst on carbon balance with methane 83.2 vol.% of the carbonaceous gas products. Comparing with limonite, Fe/Al{sub 2}O{sub 3} and BOF dust samples showed low activities on coal volatiles catalytic decomposition. 21 refs., 5 figs., 3 tabs.

  3. Process for forming epitaxial perovskite thin film layers using halide precursors

    Science.gov (United States)

    Clem, Paul G.; Rodriguez, Mark A.; Voigt, James A.; Ashley, Carol S.

    2001-01-01

    A process for forming an epitaxial perovskite-phase thin film on a substrate. This thin film can act as a buffer layer between a Ni substrate and a YBa.sub.2 Cu.sub.3 O.sub.7-x superconductor layer. The process utilizes alkali or alkaline metal acetates dissolved in halogenated organic acid along with titanium isopropoxide to dip or spin-coat the substrate which is then heated to about 700.degree. C. in an inert gas atmosphere to form the epitaxial film on the substrate. The YBCO superconductor can then be deposited on the layer formed by this invention.

  4. Modeling of optimization strategies in the incremental CNC sheet metal forming process

    International Nuclear Information System (INIS)

    Bambach, M.; Hirt, G.; Ames, J.

    2004-01-01

    Incremental CNC sheet forming (ISF) is a relatively new sheet metal forming process for small batch production and prototyping. In ISF, a blank is shaped by the CNC movements of a simple tool in combination with a simplified die. The standard forming strategies in ISF entail two major drawbacks: (i) the inherent forming kinematics set limits on the maximum wall angle that can be formed with ISF. (ii) since elastic parts of the imposed deformation can currently not be accounted for in CNC code generation, the standard strategies can lead to undesired deviations between the target and the sample geometry.Several enhancements have recently been put forward to overcome the above limitations, among them a multistage forming strategy to manufacture steep flanges, and a correction algorithm to improve the geometric accuracy. Both strategies have been successful in improving the forming of simple parts. However, the high experimental effort to empirically optimize the tool paths motivates the use of process modeling techniques.This paper deals with finite element modeling of the ISF process. In particular, the outcome of different multistage strategies is modeled and compared to collated experimental results regarding aspects such as sheet thickness and the onset of wrinkling. Moreover, the feasibility of modeling the geometry of a part is investigated as this is of major importance with respect to optimizing the geometric accuracy. Experimental validation is achieved by optical deformation measurement that gives the local displacements and strains of the sheet during forming as benchmark quantities for the simulation

  5. On-line determination of moisture in coke on conveyor belts

    International Nuclear Information System (INIS)

    Millen, M.J.; Rafter, P.T.; Sowerby, B.D.

    1988-01-01

    A fast neutron and γ-ray transmission technique is being developed for the on-line determination of moisture in coke on conveyor belts. Calculations show that the technique is capable of determining coke moisture to within 0.3 wt% for coke thicknesses down to 50 mm provided that count rates are measured to within 0.1% relative. Laboratory measurements on static and moving coke samples showed that coke moisture can be determined to within 0.25 and 0.45 wt% for crushed and lump coke, respectively. It is planned to carry out a long-term plant trial of the technique on lump coke feed to the No. 3 blast furnace at BHP, Newcastle, NSW, Australia. (author)

  6. New technological solutions in construction and operation of batteries with large coke ovens

    Energy Technology Data Exchange (ETDEWEB)

    Volokita, G.I.; Bulyga, N.I.

    1988-11-01

    Describes design modifications to the No. 7 coke oven battery with 7.0 m high coke ovens in the Avdeevka coking plant. Temperature distribution in the large coke ovens was irregular due to the specific design of the heating system, distribution and dimensions of flue channels and thickness of flue channel walls. During coke battery reconstruction length of the peripheral flue channels was reduced by 70 mm, coke oven volume was reduced from 41.6 to 41.3 m/sup 3/. These design changes resulted in a more regular temperature distribution and reduced temperature difference between the coke oven center and zones close to the machine and pusher sides. Thickness of flue channel walls was reduced from 130 to 105 mm. Special reinforcing elements that guarantee more regular temperature distribution and increased wall service life were used.

  7. Leaching characteristics of the metal waste form from the electrometallurgical treatment process: Product consistency testing

    International Nuclear Information System (INIS)

    Johnson, S. G.; Keiser, D. D.; Frank, S. M.; DiSanto, T.; Noy, M.

    1999-01-01

    Argonne National Laboratory is developing an electrometallurgical treatment for spent fuel from the experimental breeder reactor II. A product of this treatment process is a metal waste form that incorporates the stainless steel cladding hulls, zirconium from the fuel and the fission products that are noble to the process, i.e., Tc, Ru, Nb, Pd, Rh, Ag. The nominal composition of this waste form is stainless steel/15 wt% zirconium/1--4 wt% noble metal fission products/1--2 wt % U. Leaching results are presented from several tests and sample types: (1) 2 week monolithic immersion tests on actual metal waste forms produced from irradiated cladding hulls, (2) long term (>2 years) pulsed flow tests on samples containing technetium and uranium and (3) crushed sample immersion tests on cold simulated metal waste form samples. The test results will be compared and their relevance for waste form product consistency testing discussed

  8. Progress on matrix SiC processing and properties for fully ceramic microencapsulated fuel form

    International Nuclear Information System (INIS)

    Terrani, K.A.; Kiggans, J.O.; Silva, C.M.; Shih, C.; Katoh, Y.; Snead, L.L.

    2015-01-01

    The consolidation mechanism and resulting properties of the silicon carbide (SiC) matrix of fully ceramic microencapsulated (FCM) fuel form are discussed. The matrix is produced via the nano-infiltration transient eutectic-forming (NITE) process. Coefficient of thermal expansion, thermal conductivity, and strength characteristics of this SiC matrix have been characterized in the unirradiated state. An ad hoc methodology for estimation of thermal conductivity of the neutron-irradiated NITE–SiC matrix is also provided to aid fuel performance modeling efforts specific to this concept. Finally, specific processing methods developed for production of an optimal and reliable fuel form using this process are summarized. These various sections collectively report the progress made to date on production of optimal FCM fuel form to enable its application in light water and advanced reactors

  9. Mini-PROven. Reduced emissions from small and medium-size coke ovens thanks to single-chamber pressure control; Mini-PROven. Emissionsreduzierung an kleinen und mittleren Koksoefen mit einer Einzelkammerdruckregelung

    Energy Technology Data Exchange (ETDEWEB)

    Huhn, Friedrich; Krebber, Frank; Kuehn-Gajdzik, Joanna; Ueberschaer, Kerstin [ThyssenKrupp Uhde GmbH, Dortmund (Germany). Coke Plant Technologies Div.

    2012-07-01

    For environment and occupational health reasons it is becoming increasingly important for coke plants to be operated with the lowest possible level of emissions. In the past, changing pressure conditions in each individual oven, with particularly high values at the beginning of the coking period, often resulted in considerable emissions at the oven closures. To prevent this happening on modern large-scale ovens, ThyssenKrupp Uhde developed the PROven trademark (Pressure Regulated Oven), a single-chamber pressure control system which regulates the pressure in the individual coke chambers down to a constantly low level. In the meantime, after many years of successful service, the system has been upgraded in both its design and process engineering. The result is Mini-PROven, which in future can also be retro-fitted to old small and medium-size coke oven batteries in the interest of better environmental protection. (orig.)

  10. Urine mutagenicity of steel workers exposed to coke oven emissions

    Energy Technology Data Exchange (ETDEWEB)

    De Meo, M.P.; Dumenil, G.; Botta, A.H.; Laget, M.; Zabaloueff, V.; Mathias, A.

    1987-03-01

    Urine mutagenicity of 19 individuals was investigated at a steel mill. All the subjects worked on the coal processing unit. Urine samples were collected at the end of a working day. Urine samples of two exposed workers were collected at the end of two periods of rest and two periods of working. Mutagens were extracted on XAD-2 resin and tested by the Salmonella microsomal assay and the SOS spot test. Mutagenic potencies of exposed smokers and exposed non-smokers were 8.62 +/- 6.56 and 1.1 +/- 0.48 revertants/mg creatinine respectively with Salmonella typhimurium strain TA98 + S9. Both values were significantly higher than those of unexposed smokers and non-smokers (5.07 +/- 3.33 and 0.47 +/- 0.72 revertants/mg creatinine respectively). The urinary mutagenic potency of the two exposed individuals increased at the end of periods of working (15.97 +/- 2.57 revertants/mg creatinine) and decreased at the end of periods of rest (12.31 +/- 2.45 revertants/mg creatinine). Urinary mutagens were detected with S. typhimurium strain TA100 + S9 to a lesser extent. No direct-acting mutagens were detected by the SOS spot test. Atmospheric benzo(a)pyrene (BaP) were also measured by h.p.l.c. on the coke battery. BaP concentrations ranged between 0.01 and 0.6 microgram/m3 air at the different working sites. Biological monitoring with short-term tests is discussed.

  11. Form cues and content difficulty as determinants of children's cognitive processing of televised educational messages.

    Science.gov (United States)

    Campbell, T A; Wright, J C; Huston, A C

    1987-06-01

    An experiment was designed to assess the effects of formal production features and content difficulty on children's processing of televised messages about nutrition. Messages with identical content (the same script and visual shot sequence) were made in two forms: child program forms (animated film, second-person address, and character voice narration with sprightly music) and adult program forms (live photography, third-person address, and adult male narration with sedate background music). For each form, messages were made at three levels of content difficulty. Easier versions were longer, more redundant, and used simpler language; difficult versions presented information more quickly with less redundancy and more abstract language. Regardless of form or difficulty level, each set of bits presented the same basic information. Kindergarten children (N = 120) were assigned to view three different bits of the same form type and difficulty embedded in a miniprogram. Visual attention to child forms was significantly greater than to adult forms; free and cued recall scores were also higher for child than for adult forms. Although all recall and recognition scores were best for easy versions and worst for difficult versions, attention showed only minor variation as a function of content difficulty. Results are interpreted to indicate that formal production features, independently of content, influence the effort and level of processing that children use to understand televised educational messages.

  12. /sup 238/Pu fuel form processes quarterly report, April-June 1980

    Energy Technology Data Exchange (ETDEWEB)

    Folger, R. L.

    1980-06-01

    Savannah River Laboratory (SRL) completed the development of a production process to fabricate /sup 238/PuO/sub 2/ fuel forms for the GPHS. The fabrication flowsheet was based on a flowsheet originally developed at Los Alamos National Scientific Laboratory (LANSL). A summary report of the SRL process development effort is presented.

  13. High energy density processing of a free form nickel-alumina nanocomposite

    NARCIS (Netherlands)

    Viswanathan, V; Agarwal, A; Ocelik, V; De Hosson, J T M; Sobczak, N; Seal, S

    The development of a free form bulk Nickel reinforced Alumina matrix nano composites using Air Plasma Spray and laser processing has been presented. The process consumes less time and requires further minimal machining and therefore is cost effective. The relative differences in using APS over laser

  14. Investigation of the deformation stability in the incremental sheet forming process

    Directory of Open Access Journals (Sweden)

    Ai S.

    2015-01-01

    Full Text Available Incremental sheet forming (ISF is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. One of the unique characters of the ISF process is the improved formability comparing to conventional sheet forming process. This may be due to the localized deformation nature, which increases the deformation stability in the ISF process. Although many hypotheses have been proposed, there is no direct modelling and calculation of the ISF deformation stability. Aiming to obtain a better understanding of the ISF process, an analytical model was developed to investigate and analyse the material deformation stability in this work. Based on the analytical evaluation of stress variations and force equilibrium, a mathematical relationship between the maximum forming angle and the process stability condition was established. To validate the developed model, experiments were carried out by forming a hyperbolic part made of AA1100 material. The maximum forming angle, as an indicator to the ISF formability, was employed compare the analytical evaluation and experimental result. It was found that the ISF deformation stability is one of the key factors that affect the ISF formability.

  15. Calderon cokemaking process/demonstration project

    International Nuclear Information System (INIS)

    Albert Calderon

    1998-01-01

    This project deals with the demonstration of a coking process using proprietary technology of Calderon, with the following objectives geared to facilitate commercialization: (i) making coke of such quality as to be suitable for use in hard-driving, large blast furnaces; (ii) providing proof that such process is continuous and environmentally closed to prevent emissions; (iii) demonstrating that high-coking-pressure (non-traditional) coal blends which cannot be safely charged into conventional by-product coke ovens can be used in the Calderon process; and (iv) demonstrating that coke can be produced economically, at a level competitive with coke imports. The activities of the past quarter were focused on the following: Consolidation of the project team-players; Recruiting Koppers Industries as an additional stakeholder; Developing a closed system for the production of binder pitch from tar in the Calderon coking process as the incentive for Koppers to join the team; Gathering appropriate equipment for conducting a set of experiments at bench scale to simulate tar quality produced from the Calderon coking process for the production of binder pitch; and Further progress made in the design of the commercial coking reactor

  16. Formability behavior studies on CP-Al sheets processed through the helical tool path of incremental forming process

    Science.gov (United States)

    Markanday, H.; Nagarajan, D.

    2018-02-01

    Incremental sheet forming (ISF) is a novel die-less sheet metal forming process, which can produce components directly from the CAD geometry using a CNC milling machine at less production time and cost. The formability of the sheet material used is greatly affected by the process parameters involved and tool path adopted, and the present study is aimed to investigate the influence of different process parameter values using the helical tool path strategy on the formability of a commercial pure Al and to achieve maximum formability in the material. ISF experiments for producing an 80 mm diameter axisymmetric dome were carried out on 2 mm thickness commercially pure Al sheets for different tool speeds and feed rates in a CNC milling machine with a 10 mm hemispherical forming tool. The obtained parts were analyzed for springback, amount of thinning and maximum forming depth. The results showed that when the tool speed was increased by keeping the feed rate constant, the forming depth and thinning were also increased. On contrary, when the feed rate was increased by keeping the tool speed constant, the forming depth and thinning were decreased. Springback was found to be higher when the feed rate was increased rather than the tool speed was increased.

  17. Reliability Estimation of the Pultrusion Process Using the First-Order Reliability Method (FORM)

    DEFF Research Database (Denmark)

    Baran, Ismet; Tutum, Cem Celal; Hattel, Jesper Henri

    2013-01-01

    In the present study the reliability estimation of the pultrusion process of a flat plate is analyzed by using the first order reliability method (FORM). The implementation of the numerical process model is validated by comparing the deterministic temperature and cure degree profiles...... with corresponding analyses in the literature. The centerline degree of cure at the exit (CDOCE) being less than a critical value and the maximum composite temperature (Tmax) during the process being greater than a critical temperature are selected as the limit state functions (LSFs) for the FORM. The cumulative...

  18. Comparison of plastic strains on AA5052 by single point incremental forming process using digital image processing

    Energy Technology Data Exchange (ETDEWEB)

    Mugendiran, V.; Gnanavelbabu, A. [Anna University, Chennai, Tamilnadu (India)

    2017-06-15

    In this study, a surface based strain measurement was used to determine the formability of the sheet metal. A strain measurement may employ manual calculation of plastic strains based on the reference circle and the deformed circle. The manual calculation method has a greater margin of error in the practical applications. In this paper, an attempt has been made to compare the formability by implementing three different theoretical approaches: Namely conventional method, least square method and digital based strain measurements. As the sheet metal was formed by a single point incremental process the etched circles get deformed into elliptical shapes approximately, image acquisition has been done before and after forming. The plastic strains of the deformed circle grids are calculated based on the non- deformed reference. The coordinates of the deformed circles are measured by various image processing steps. Finally the strains obtained from the deformed circle are used to plot the forming limit diagram. To evaluate the accuracy of the system, the conventional, least square and digital based method of prediction of the forming limit diagram was compared. Conventional method and least square method have marginal error when compared with digital based processing method. Measurement of strain based on image processing agrees well and can be used to improve the accuracy and to reduce the measurement error in prediction of forming limit diagram.

  19. Comparison of plastic strains on AA5052 by single point incremental forming process using digital image processing

    International Nuclear Information System (INIS)

    Mugendiran, V.; Gnanavelbabu, A.

    2017-01-01

    In this study, a surface based strain measurement was used to determine the formability of the sheet metal. A strain measurement may employ manual calculation of plastic strains based on the reference circle and the deformed circle. The manual calculation method has a greater margin of error in the practical applications. In this paper, an attempt has been made to compare the formability by implementing three different theoretical approaches: Namely conventional method, least square method and digital based strain measurements. As the sheet metal was formed by a single point incremental process the etched circles get deformed into elliptical shapes approximately, image acquisition has been done before and after forming. The plastic strains of the deformed circle grids are calculated based on the non- deformed reference. The coordinates of the deformed circles are measured by various image processing steps. Finally the strains obtained from the deformed circle are used to plot the forming limit diagram. To evaluate the accuracy of the system, the conventional, least square and digital based method of prediction of the forming limit diagram was compared. Conventional method and least square method have marginal error when compared with digital based processing method. Measurement of strain based on image processing agrees well and can be used to improve the accuracy and to reduce the measurement error in prediction of forming limit diagram.

  20. A slow atomic diffusion process in high-entropy glass-forming metallic melts

    Science.gov (United States)

    Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

    2018-04-01

    Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

  1. Study on the technology of decreasing ash and sulfur in coking coal concentrate by deep-cleaning

    Energy Technology Data Exchange (ETDEWEB)

    Li, A.; Li, P.; Chen, S. [Hefei Design and Research Institute of Coal Industry, Hefei (China)

    2007-06-15

    Middling fractions of coking coal, a rare resource in China, were analysed for their embedded minerals both in kind and distribution. Observation with a microscope shows that most are clay minerals of very small particle size. The embedded minerals can be liberated from middling by grinding. Clean coal can be obtained from ground middling by the flocculation-flotation process. The yield of clean coal could thus be increased and its ash and sulfur content decreased. 3 refs., 2 figs., 4 tabs.

  2. 3-D Modelling of Electromagnetic, Thermal, Mechanical and Metallurgical Couplings in Metal Forming Processes

    International Nuclear Information System (INIS)

    Chenot, Jean-Loup; Bay, Francois

    2007-01-01

    The different stages of metal forming processes often involve - beyond the mechanical deformations processes - other physical coupled problems, such as heat transfer, electromagnetism or metallurgy. The purpose of this paper is to focus on problems involving electromagnetic couplings. After a brief recall on electromagnetic modeling, we shall then focus on induction heating processes and present some results regarding heat transfer, as well as mechanical couplings. A case showing coupling for metallurgic microstructure evolution will conclude this paper

  3. Vitality Forms Processing in the Insula during Action Observation: A Multivoxel Pattern Analysis.

    Science.gov (United States)

    Di Cesare, Giuseppe; Valente, Giancarlo; Di Dio, Cinzia; Ruffaldi, Emanuele; Bergamasco, Massimo; Goebel, Rainer; Rizzolatti, Giacomo

    2016-01-01

    Observing the style of an action done by others allows the observer to understand the cognitive state of the agent. This information has been defined by Stern "vitality forms". Previous experiments showed that the dorso-central insula is selectively active both during vitality form observation and execution. In the present study, we presented participants with videos showing hand actions performed with different velocities and asked them to judge either their vitality form (gentle, neutral, rude) or their velocity (slow, medium, fast). The aim of the present study was to assess, using multi-voxel pattern analysis, whether vitality forms and velocities of observed goal-directed actions are differentially processed in the insula, and more specifically whether action velocity is encoded per se or it is an element that triggers neural populations of the insula encoding the vitality form. The results showed that, consistently across subjects, in the dorso-central sector of the insula there were voxels selectively tuned to vitality forms, while voxel tuned to velocity were rare. These results indicate that the dorso-central insula, which previous data showed to be involved in the vitality form processing, contains voxels specific for the action style processing.

  4. Instability of biological nitrogen removal in a cokes wastewater treatment facility during summer

    International Nuclear Information System (INIS)

    Kim, Young Mo; Park, Donghee; Lee, Dae Sung; Park, Jong Moon

    2007-01-01

    Failure in nitrogen removal of cokes wastewater occurs occasionally during summer season (38 deg. C) due to the instability of nitrification process. The objective of this study was to examine why the nitrification process is unstable especially in summer. Various parameters such as pH, temperature, nutrients and pollutants were examined in batch experiments using activated sludge and wastewater obtained from a full-scale cokes wastewater treatment facility. Batch experiments showed that nitrification rate of the activated sludge was faster in summer (38 deg. C) than in spring or autumn (29 deg. C) and the toxic effects of cyanide, phenol and thiocyanate on nitrification were reduced with increasing temperature. Meanwhile, experiment using continuous reactor showed that the reduction rate in nitrification efficiency was higher at 38 deg. C than at 29 deg. C. In conclusion, the instability of full-scale nitrification process in summer might be mainly due to washing out of nitrifiers by fast growth of competitive microorganisms at higher temperature under increased concentrations of phenol and thiocyanate

  5. Processing of spent pickling liquor formed during treatment of titanium products

    Science.gov (United States)

    Bykovsky, N. A.; Rahman, P. A.; Puchkova, L. N.; Fanakova, N. N.

    2017-10-01

    The article presents the research findings on processing of spent acid pickling liquor (SAPL) formed during etching of titanium products. The processing includes neutralizing the SAPL with alkali, filtering, drying and calcining the titanium hydroxide precipitate as well as electrochemical processing of the filtrate in an ion-exchange membrane cell. The proposed SAPL processing procedure allows obtaining titanium dioxide, sodium hydroxide and a mixture of acids. Titanium dioxide can be used in paint-and-varnish industry. The alkali can be used in neutralizing the SAPL. A mixture of acids is suitable for use in etching process of titanium products.

  6. Determination of the coke bed voidage in the blast furnace hearth

    Energy Technology Data Exchange (ETDEWEB)

    Havelange, O.; Danloy, G.; Venturini, M.J. [and others] [CRM, Liege (Belgium)

    2004-07-01

    The objectives of the research were to develop and apply techniques and model tools allowing an online evaluation of the blast furnace hearth conditions and its permeability, in order to guarantee a stable furnace operation and to control the refractory wear through early corrective actions. CRM determined the coke bed voidage in the hearth of BFB of Cockerill-Sambre by two techniques: one based on pressure measurement inside the taphole and the other based on electromotive force measurement. A mathematicalmodel was developed taking into account the movements of the deadman. ln order to continuously determine the hot metal flow rate, BFI measured the filling level in the runner at BF 2 of TKS. A statistical wear model evaluated the cross-sectional runner geometry. The data have been fed into a model to calculate the coke bed voidage on multiple taphole blast furnaces. To control the wear caused by preferential liquid flow, Corus IJmuiden developed a monitoring of temperature and heat flux information from purpose-installed duplex thermocouples. This information has been correlated over time to identify any persistent trends and used to evaluate control measures such as blocked tuyeres and process shutdowns. Industrial trials at Fos BF1 enabled IRSID to propose a picture to describe the effects of the central coke charging practice. IRSID used the Fluent code to describe the liquid flow in the hearth with regard to the deadman conditions and to simulate tracer experiments. From studies of the behaviour of the hearth skull, Corus UK proposed a method for its monitoring. The iron flow rate was measured by using strain gauges attached to the torpedo ladles, and the slag flow rate was estimated from the slag pelletiser current. Data from tuyere core drilling samples were examined to estimate the voidage in the hearth. 38 refs., 127 figs.

  7. Process of preparing hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1919-12-11

    A process of preparing hydraulic cement from oil shale or shale coke is characterized in that the oil shale or shale coke after the distillation is burned long and hot to liberate the usual amount of carbonic acid and then is fine ground to obtain a slow hardening hydraulic cement.

  8. Process for growing a film epitaxially upon an oxide surface and structures formed with the process

    Science.gov (United States)

    McKee, Rodney A.; Walker, Frederick J.

    1995-01-01

    A process and structure wherein a film comprised of a perovskite or a spinel is built epitaxially upon a surface, such as an alkaline earth oxide surface, involves the epitaxial build up of alternating constituent metal oxide planes of the perovskite or spinel. The first layer of metal oxide built upon the surface includes a metal element which provides a small cation in the crystalline structure of the perovskite or spinel, and the second layer of metal oxide built upon the surface includes a metal element which provides a large cation in the crystalline structure of the perovskite or spinel. The layering sequence involved in the film build up reduces problems which would otherwise result from the interfacial electrostatics at the first atomic layers, and these oxides can be stabilized as commensurate thin films at a unit cell thickness or grown with high crystal quality to thicknesses of 0.5-0.7 .mu.m for optical device applications.

  9. Process for growing a film epitaxially upon a MGO surface and structures formed with the process

    Science.gov (United States)

    McKee, Rodney Allen; Walker, Frederick Joseph

    1998-01-01

    A process and structure wherein optical quality perovskites, such as BaTiO.sub.3 or SrTiO.sub.3, are grown upon a single crystal MgO substrate involves the epitaxial build up of alternating planes of TiO.sub.2 and metal oxide wherein the first plane grown upon the MgO substrate is a plane of TiO.sub.2. The layering sequence involved in the film build up reduces problems which would otherwise result from the interfacial electrostatics at the first atomic layers, and these oxides can be stabilized as commensurate thin films at a unit cell thickness or grown with high crystal quality to thicknesses of 0.5-0.7 .mu.m for optical device applications.

  10. Preparation and characterization of bi-metallic nanoparticle catalyst having better anti-coking properties using reverse micelle technique

    Science.gov (United States)

    Zacharia, Thomas

    Energy needs are rising on an exponential basis. The mammoth energy sources like coal, natural gas and petroleum are the cause of pollution. The large outcry for an alternate energy source which is environmentally friendly and energy efficient is heard during the past few years. This is where “Clean-Fuel” like hydrogen gained its ground. Hydrogen is mainly produced by steam methane reforming (SMR). An alternate sustainable process which can reduce the cost as well as eliminate the waste products is Tri-reforming. In both these reforming processes nickel is used as catalyst. However as the process goes on the catalyst gets deactivated due to coking on the catalytic surface. This goal of this thesis work was to develop a bi-metallic catalyst which has better anti-coking properties compared to the conventional nickel catalyst. Tin was used to dope nickel. It was found that Ni3Sn complex around a core of Ni is coking resistant compared to pure nickel catalyst. Reverse micelle synthesis of catalyst preparation was used to control the size and shape of catalytic particles. These studies will benefit researches on hydrogen production and catalyst manufactures who work on different bi-metallic combinations.

  11. Vision-aided Monitoring and Control of Thermal Spray, Spray Forming, and Welding Processes

    Science.gov (United States)

    Agapakis, John E.; Bolstad, Jon

    1993-01-01

    Vision is one of the most powerful forms of non-contact sensing for monitoring and control of manufacturing processes. However, processes involving an arc plasma or flame such as welding or thermal spraying pose particularly challenging problems to conventional vision sensing and processing techniques. The arc or plasma is not typically limited to a single spectral region and thus cannot be easily filtered out optically. This paper presents an innovative vision sensing system that uses intense stroboscopic illumination to overpower the arc light and produce a video image that is free of arc light or glare and dedicated image processing and analysis schemes that can enhance the video images or extract features of interest and produce quantitative process measures which can be used for process monitoring and control. Results of two SBIR programs sponsored by NASA and DOE and focusing on the application of this innovative vision sensing and processing technology to thermal spraying and welding process monitoring and control are discussed.

  12. Analysis of residual stress state in sheet metal parts processed by single point incremental forming

    Science.gov (United States)

    Maaß, F.; Gies, S.; Dobecki, M.; Brömmelhoff, K.; Tekkaya, A. E.; Reimers, W.

    2018-05-01

    The mechanical properties of formed metal components are highly affected by the prevailing residual stress state. A selective induction of residual compressive stresses in the component, can improve the product properties such as the fatigue strength. By means of single point incremental forming (SPIF), the residual stress state can be influenced by adjusting the process parameters during the manufacturing process. To achieve a fundamental understanding of the residual stress formation caused by the SPIF process, a valid numerical process model is essential. Within the scope of this paper the significance of kinematic hardening effects on the determined residual stress state is presented based on numerical simulations. The effect of the unclamping step after the manufacturing process is also analyzed. An average deviation of the residual stress amplitudes in the clamped and unclamped condition of 18 % reveals, that the unclamping step needs to be considered to reach a high numerical prediction quality.

  13. State of the direct reduction and reduction smelting processes

    Directory of Open Access Journals (Sweden)

    Markotić A.

    2002-01-01

    Full Text Available For quite a long time efforts have been made to develop processes for producing iron i.e. steel without employing conventional procedures - from ore, coke, blast furnace, iron, electric arc furnace, converter to steel. The insufficient availability and the high price of the coking coals have forced many countries to research and adopt the non-coke-consuming reduction and metal manufacturing processes (non-coke metallurgy, direct reduction, direct processes. This paper represents a survey of the most relevant processes from this domain by the end of 2000, which display a constant increase in the modern process metallurgy.

  14. Preliminary assessment of nine waste-form products/processes for immobilizing transuranic wastes

    International Nuclear Information System (INIS)

    Crisler, L.R.

    1980-09-01

    Nine waste-form processes for reduction of the present and projected Transuranic (TRU) waste inventory to an immobilized product have been evaluated. Product formulations, selected properties, preparation methods, technology status, problem areas needing resolution and location of current research development being pursued in the United States are discussed for each process. No definitive utility ranking is attempted due to the early stage of product/process development for TRU waste containing products and the uncertainties in the state of current knowledge of TRU waste feed compositional and quantitative makeup. Of the nine waste form products/processes included in this discussion, bitumen and cements (encapsulation agents) demonstrate the degree of flexibility necessary to immobilize the wide composition range present in the TRU waste inventory. A demonstrated process called Slagging Pyrolysis Incineration converts a varied compositional feed (municipal wastes) to a ''basalt'' like product. This process/product appears to have potential for TRU waste immobilization. The remaining waste forms (borosilicate glass, high-silica glass, glass ceramics, ''SYNROC B'' and cermets) have potential for immobilizing a smaller fraction of the TRU waste inventory than the above discussed waste forms

  15. Effect of Bottoming on Material Property during Sheet Forming Process through Finite Element Method

    Science.gov (United States)

    Akinlabi, Stephen A.; Fatoba, Olawale S.; Mashinini, Peter M.; Akinlabi, Esther T.

    2018-03-01

    Metal forming is one of the conventional manufacturing processes of immense relevance till date even though modern manufacturing processes have evolved over the years. It is a known fact that material tends to return or spring back to its original form during forming or bending. The phenomena have been well managed through its application in various manufacturing processes by compensating for the spring back through overbending and bottoming. Overbending is bending the material beyond the desired shape to allow the material to spring back to the expected shape. Bottoming, on the other hand, is a process of undergoing plastic deformation at the point of bending. This study reports on the finite element analysis of the effect of bottoming on the material property during the sheet forming process with the aim of optimising the process. The result of the analysis revealed that the generated plastic strains are in the order between 1.750e00-1 at the peak of the bending and 3.604e00-2, which was at the early stage of the bending.

  16. Influence of inductive heating on microstructure and material properties in roll forming processes

    Science.gov (United States)

    Guk, Anna; Kunke, Andreas; Kräusel, Verena; Landgrebe, Dirk

    2017-10-01

    The increasing demand for sheet metal parts and profiles with enhanced mechanical properties by using high and ultra-high-strength (UHS) steels for the automotive industry must be covered by increasing flexibility of tools and machines. This can be achieved by applying innovative technologies such as roll forming with integrated inductive heating. This process is similar to indirect press hardening and can be used for the production of hardened profiles and profiles with graded properties in longitudinal and traverse direction. The advantage is that the production of hardened components takes place in a continuous process and the integration of heating and quenching units in the profiling system increases flexibility, accompanied by shortening of the entire process chain and minimizing the springback risk. The features of the mentioned process consists of the combination of inhomogeneous strain distribution over the stripe width by roll forming and inhomogeneity of microstructure by accelerated inductive heating to austenitizing temperature. Therefore, these two features have a direct influence on the mechanical properties of the material during forming and hardening. The aim of this work is the investigation of the influence of heating rates on microstructure evolution and mechanical properties to determine the process window. The results showed that heating rate should be set at 110 K/s for economic integration of inductive heating into the roll forming process.

  17. The Blurred Line between Form and Process: A Comparison of Stream Channel Classification Frameworks.

    Directory of Open Access Journals (Sweden)

    Alan Kasprak

    Full Text Available Stream classification provides a means to understand the diversity and distribution of channels and floodplains that occur across a landscape while identifying links between geomorphic form and process. Accordingly, stream classification is frequently employed as a watershed planning, management, and restoration tool. At the same time, there has been intense debate and criticism of particular frameworks, on the grounds that these frameworks classify stream reaches based largely on their physical form, rather than direct measurements of their component hydrogeomorphic processes. Despite this debate surrounding stream classifications, and their ongoing use in watershed management, direct comparisons of channel classification frameworks are rare. Here we implement four stream classification frameworks and explore the degree to which each make inferences about hydrogeomorphic process from channel form within the Middle Fork John Day Basin, a watershed of high conservation interest within the Columbia River Basin, U.S.A. We compare the results of the River Styles Framework, Natural Channel Classification, Rosgen Classification System, and a channel form-based statistical classification at 33 field-monitored sites. We found that the four frameworks consistently classified reach types into similar groups based on each reach or segment's dominant hydrogeomorphic elements. Where classified channel types diverged, differences could be attributed to the (a spatial scale of input data used, (b the requisite metrics and their order in completing a framework's decision tree and/or, (c whether the framework attempts to classify current or historic channel form. Divergence in framework agreement was also observed at reaches where channel planform was decoupled from valley setting. Overall, the relative agreement between frameworks indicates that criticism of individual classifications for their use of form in grouping stream channels may be overstated. These

  18. Optimization of the single point incremental forming process for titanium sheets by using response surface

    Directory of Open Access Journals (Sweden)

    Saidi Badreddine

    2016-01-01

    Full Text Available The single point incremental forming process is well-known to be perfectly suited for prototyping and small series. One of its fields of applicability is the medicine area for the forming of titanium prostheses or titanium medical implants. However this process is not yet very industrialized, mainly due its geometrical inaccuracy, its not homogeneous thickness distribution& Moreover considerable forces can occur. They must be controlled in order to preserve the tooling. In this paper, a numerical approach is proposed in order to minimize the maximum force achieved during the incremental forming of titanium sheets and to maximize the minimal thickness. A surface response methodology is used to find the optimal values of two input parameters of the process, the punch diameter and the vertical step size of the tool path.

  19. Vitality Forms Processing in the Insula during Action Observation: A Multivoxel Pattern Analysis

    Science.gov (United States)

    Di Cesare, Giuseppe; Valente, Giancarlo; Di Dio, Cinzia; Ruffaldi, Emanuele; Bergamasco, Massimo; Goebel, Rainer; Rizzolatti, Giacomo

    2016-01-01

    Observing the style of an action done by others allows the observer to understand the cognitive state of the agent. This information has been defined by Stern “vitality forms”. Previous experiments showed that the dorso-central insula is selectively active both during vitality form observation and execution. In the present study, we presented participants with videos showing hand actions performed with different velocities and asked them to judge either their vitality form (gentle, neutral, rude) or their velocity (slow, medium, fast). The aim of the present study was to assess, using multi-voxel pattern analysis, whether vitality forms and velocities of observed goal-directed actions are differentially processed in the insula, and more specifically whether action velocity is encoded per se or it is an element that triggers neural populations of the insula encoding the vitality form. The results showed that, consistently across subjects, in the dorso-central sector of the insula there were voxels selectively tuned to vitality forms, while voxel tuned to velocity were rare. These results indicate that the dorso-central insula, which previous data showed to be involved in the vitality form processing, contains voxels specific for the action style processing. PMID:27375461

  20. Geochemical characteristics of oil sands fluid petroleum coke

    International Nuclear Information System (INIS)

    Nesbitt, Jake A.; Lindsay, Matthew B.J.; Chen, Ning

    2017-01-01

    The geochemical characteristics of fluid petroleum coke from the Athabasca Oil Sands Region (AOSR) of northern Alberta, Canada were investigated. Continuous core samples were collected to 8 m below surface at several locations (n = 12) from three coke deposits at an active oil sands mine. Bulk elemental analyses revealed the coke composition was dominated by C (84.2 ± 2.3 wt%) and S (6.99 ± 0.26 wt%). Silicon (9210 ± 3000 mg kg"−"1), Al (5980 ± 1200 mg kg"−"1), Fe (4760 ± 1200 mg kg"−"1), and Ti (1380 ± 430 mg kg"−"1) were present in lesser amounts. Vanadium (1280 ± 120 mg kg"−"1) and Ni (230 ± 80 mg kg"−"1) exhibited the highest concentrations among potentially-hazardous minor and trace elements. Sequential extractions revealed potential for release of these metals under field-relevant conditions. Synchrotron powder X-ray diffraction revealed the presence of Si and Ti oxides, organically-complexed V and hydrated Ni sulfate, and provided information about the asphaltenic carbon matrix. X-ray absorption near edge structure (XANES) spectroscopy at the V and Ni K-edges revealed that these metals were largely hosted in porphyrins and similar organic complexes throughout coke grains. Minor differences among measured V and Ni K-edge spectra were largely attributed to slight variations in local coordination of V(IV) and Ni(II) within these organic compounds. However, linear combination fits were improved by including reference spectra for inorganic phases with octahedrally-coordinated V(III) and Ni(II). Sulfur and Fe K-edge XANES confirmed that thiophenic coordination and pyritic-ilmenitic coordination are predominant, respectively. These results provide new information on the geochemical and mineralogical composition of oil sands fluid petroleum coke and improve understanding of potential controls on associated water chemistry. - Highlights: • Oil sands fluid petroleum coke contains wide range of major, minor and

  1. Anode performance of boron-doped graphites prepared from shot and sponge cokes

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Tao; Luo, Ruiying [School of Science, Beihang University, Beijing 100083 (China); Yoon, Seong-Ho; Mochida, Isao [Institute for Materials Chemistry and Engineering, Kyushu University, Kasuga, Fukuoka 816-8580 (Japan)

    2010-03-15

    The structures and anode performances of graphitized pristine and boron-doped shot and sponge cokes have been comparatively studied by means of scanning electron microscope (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and galvanostatic measurement. The results show that high degree of graphitization can be obtained by the substituted boron atom in the carbon lattice, and boron in the resultant boron-doped graphites mainly exist in the form of boron carbide and boron substituted in the carbon lattice. Both of boron-doped graphites from shot and sponge cokes obtain discharge capacity of 350 mAh g{sup -1} and coulombic efficiency above 90%. Apart from commonly observed discharge plateau for graphite, boron-doped samples in this study also show a small plateau at ca. 0.06 V. This phenomenon can be explained that Li ion stores in the site to be void-like spaces that are produced by ''molecular bridging'' between the edge sites of graphene layer stack with a release of boron atoms substituted at the edge of graphene layer. The effect of the amount of boron dopant and graphitization temperature on the anode performance of boron-doped graphite are also investigated in this paper. (author)

  2. Anode performance of boron-doped graphites prepared from shot and sponge cokes

    Science.gov (United States)

    Liu, Tao; Luo, Ruiying; Yoon, Seong-Ho; Mochida, Isao

    The structures and anode performances of graphitized pristine and boron-doped shot and sponge cokes have been comparatively studied by means of scanning electron microscope (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and galvanostatic measurement. The results show that high degree of graphitization can be obtained by the substituted boron atom in the carbon lattice, and boron in the resultant boron-doped graphites mainly exist in the form of boron carbide and boron substituted in the carbon lattice. Both of boron-doped graphites from shot and sponge cokes obtain discharge capacity of 350 mAh g -1 and coulombic efficiency above 90%. Apart from commonly observed discharge plateau for graphite, boron-doped samples in this study also show a small plateau at ca. 0.06 V. This phenomenon can be explained that Li ion stores in the site to be void-like spaces that are produced by "molecular bridging" between the edge sites of graphene layer stack with a release of boron atoms substituted at the edge of graphene layer. The effect of the amount of boron dopant and graphitization temperature on the anode performance of boron-doped graphite are also investigated in this paper.

  3. Process and equipment qualification of the ceramic and metal waste forms for spent fuel treatment

    International Nuclear Information System (INIS)

    Marsden, Ken; Knight, Collin; Bateman, Kenneth; Westphal, Brian; Lind, Paul

    2005-01-01

    The electrometallurgical process for treating sodium-bonded spent metallic fuel at the Materials and Fuels Complex of the Idaho National Laboratory separates actinides and partitions fission products into two waste forms. The first is the metal waste form, which is primarily composed of stainless steel from the fuel cladding. This stainless steel is alloyed with 15w% zirconium to produce a very corrosion-resistant metal which binds noble metal fission products and residual actinides. The second is the ceramic waste form which stabilizes fission product-loaded chloride salts in a sodalite and glass composite. These two waste forms will be packaged together for disposal at the Yucca Mountain repository. Two production-scale metal waste furnaces have been constructed. The first is in a large argon-atmosphere glovebox and has been used for equipment qualification, process development, and process qualification - the demonstration of process reliability for production of the DOE-qualified metal waste form. The second furnace will be transferred into a hot cell for production of metal waste. Prototype production-scale ceramic waste equipment has been constructed or procured; some equipment has been qualified with fission product-loaded salt in the hot cell. Qualification of the remaining equipment with surrogate materials is underway. (author)

  4. Contribution to the assessment of sampling data of coke. Beitrag zur Auswertung von Probenahme-ergebnissen von Koks

    Energy Technology Data Exchange (ETDEWEB)

    Goell, G; Helfricht, R; Mueller, H [Forschungsinstitut fuer Aufbereitung, Freiberg (Germany, F.R.)

    1991-03-01

    Controlling the quality characteristics of disperse material systems in plants where these are produced and applied, by means of test procedures, assumes that samples are taken from mass flows. In this contribution, a report is presented on research on the clarification of the causes of fluctuations and differences of test results for coke between supplier and customer. It is revealed that for an appraisal, prehistory and material behaviour of the test material as well as analysis of the actual condition of the sampling and processing systems of both plants are to be considered. The magnitude of the individual error in relation to the total sampling error is explored and conclusions are drawn, to rule out differences as well as unfavourable developments in the production, utilization and the appraisal of coke products. 15 refs., 7 figs.

  5. Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

    Science.gov (United States)

    González, Aixa; Navia, Rodrigo; Moreno, Natalia

    2009-12-01

    Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations.

  6. Treatment of coking wastewater by a novel electric assisted micro-electrolysis filter.

    Science.gov (United States)

    Xie, Ruosong; Wu, Miaomiao; Qu, Guangfei; Ning, Ping; Cai, Yingying; Lv, Pei

    2018-04-01

    A newly designed electric assisted micro-electrolysis filter (E-ME) was developed to investigate its degradation efficiency for coking wastewater and correlated characteristics. The performance of the E-ME system was compared with separate electrolysis (SE) and micro-electrolysis (ME) systems. The results showed a prominent synergistic effect on COD removal in E-ME systems. Gas chromatography/mass spectrometry (GC-MS) analysis confirmed that the applied electric field enhanced the degradation of phenolic compounds. Meanwhile, more biodegradable oxygen-bearing compounds were detected. SEM images of granular activated carbon (GAC) showed that inactivation and blocking were inhibited during the E-ME process. The effects of applied voltage and initial pH in E-ME systems were also studied. The best voltage value was 1V, but synergistic effects existed even with lower applied voltage. E-ME systems exhibited some pH buffering capacity and attained the best efficiency in neutral media, which means that there is no need to adjust pH prior to or during the treatment process. Therefore, E-ME systems were confirmed as a promising technology for treatment of coking wastewater and other refractory wastewater. Copyright © 2017. Published by Elsevier B.V.

  7. Fate and wetting potential of bio-refractory organics in membrane distillation for coke wastewater treatment.

    Science.gov (United States)

    Ren, Jing; Li, Jianfeng; Chen, Zuliang; Cheng, Fangqin

    2018-06-02

    Membrane distillation (MD) has been hindered in industrial applications due to the potential wetting or fouling caused by complicated organic compositions. This study investigated the correlations between the fate and wetting potential of bio-refractory organics in the MD process, where three coke wastewater samples pre-treated with bio-degradation and coagulation served as feed solutions. Results showed that although most of the bio-refractory organics in coke wastewater were rejected by the hydrophobic membrane, some volatile aromatic organics including benzenes, phenols, quinolines and naphthalenes passed through the membrane during the MD process. Interestingly, membrane wetting occurred coincidently with the penetration of phenolic and heterocyclic organics. The wetting rate was obviously correlated with the feed composition and membrane surface properties. Ultimately, novel insights into the anti-wetting strategy of MD with bio-refractory organics was proposed, illustrating that the polyaluminum chloride/polyacrylamide coagulation not only removed contaminants which could accelerate membrane wetting, but also retarded membrane wetting by the complexation with organics. The deposition of these complexes on the membrane surface introduced a secondary hydrophilic layer on the hydrophobic substrate, which established a composite membrane structure with superior wetting resistance. These new findings would be beneficial to wetting control in membrane distillation for wastewater treatment. Copyright © 2018 Elsevier Ltd. All rights reserved.

  8. The assessment of the coke wastewater treatment efficacy in rotating biological contractor.

    Science.gov (United States)

    Cema, G; Żabczyński, S; Ziembińska-Buczyńska, A

    2016-01-01

    Coke wastewater is known to be relatively difficult for biological treatment. Nonetheless, biofilm-based systems seem to be promising tool for such treatment. That is why a rotating biological contactor (RBC) system focused on the Anammox process was used in this study. The experiment was divided into two parts with synthetic and then real wastewater. It was proven that it is possible to treat coke wastewater with RBC but such a procedure requires a very long start-up period for the nitritation (190 days), as well as for the Anammox process, where stable nitrogen removal over 70% was achieved after 400 days of experiment. Interestingly, it was possible at a relatively low (20.2 ± 2.2 °C) temperature. The polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) based monitoring of the bacterial community showed that its biodiversity decreased when the real wastewater was treated and it was composed mainly of GC-rich genotypes, probably because of the modeling influence of this wastewater and the genotypes specialization.

  9. Features of hydrotreating catalytic cracking feed and heavy slow coking gas oils

    Energy Technology Data Exchange (ETDEWEB)

    Yefremov, N.I.; Kushnarev, D.F.; Frolov, P.A.; Chagovets, A.N.; Kalabin, G.A.

    1993-12-31

    A possible means of more extensive processing of crude oil is the use, in catalytic cracking, of heavy coking gas oils (HCGOs), a feature of which is a higher content of polycyclic aromatic compounds and resins by comparison with straight-run vacuum distillates. The presence of these compounds in catalytic cracking feed causes a reduction in the product yield and increased coke formation. Therefore, one of the problems of hydrotreating feedstock of this kind is the hydrogenation of polycyclic arenes. Processes of extensive desulphurization and denitration occur in parallel, since the sulphur and nitrogen compounds of HCGO are chiefly condensed benzoderivatives of thiophene, pyridine and carbazole, and largely concentrated in heavy aromatic and resinous fractions. The composition of the saturated part of the cracking feed plays a large role in achieving the optimum yields of gaseous and gasoline fractions. Thus an increase in the proportion of cyclanes in the feed raises the gasoline yield. In this way, an investigation of the hydrocarbon conversions during the hydrotreatment of cracking feed is of great importance. The present paper sets out the results for studying the change in the group-structural characteristics of the hydrogenation products of a mixture containing 30% HCGOs according to data of {sup 1}H and {sup 13}C NMR spectroscopy. 7 refs., 7 figs., 1 tab.

  10. Modelling of Coke Layer Collapse during Ore Charging in Ironmaking Blast Furnace by DEM

    Science.gov (United States)

    Narita, Yoichi; Mio, Hiroshi; Orimoto, Takashi; Nomura, Seiji

    2017-06-01

    A technical issue in an ironmaking blast furnace operation is to realize the optimum layer thickness and the radial distribution of burden (ore and coke) to enhance its efficiency and productivity. When ore particles are charged onto the already-embedded coke layer, the coke layer-collapse phenomenon occurs. The coke layer-collapse phenomenon has a significant effect on the distribution of ore and coke layer thickness in the radial direction. In this paper, the mechanical properties of coke packed bed under ore charging were investigated by the impact-loading test and the large-scale direct shear test. Experimental results show that the coke particle is broken by the impact force of ore charging, and the particle breakage leads to weaken of coke-layer strength. The expression of contact force for coke in Discrete Element Method (DEM) was modified based on the measured data, and it followed by the 1/3-scaled experiment on coke's collapse phenomena. Comparing a simulation by modified model to the 1/3-scaled experiment, they agreed well in the burden distribution.

  11. Process description and plant design for preparing ceramic high-level waste forms

    International Nuclear Information System (INIS)

    Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

    1983-01-01

    The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

  12. Biomedical Titanium alloy prostheses manufacturing by means of Superplastic and Incremental Forming processes

    Directory of Open Access Journals (Sweden)

    Piccininni Antonio

    2016-01-01

    Full Text Available The present work collects some results of the three-years Research Program “BioForming“, funded by the Italian Ministry of Education (MIUR and aimed to investigate the possibility of using flexible sheet forming processes, i.e. Super Plastic Forming (SPF and Single Point Incremental Forming (SPIF, for the manufacturing of patient-oriented titanium prostheses. The prosthetic implants used as case studies were from the skull; in particular, two different Ti alloys and geometries were considered: one to be produced in Ti-Gr23 by SPF and one to be produced in Ti-Gr2 by SPIF. Numerical simulations implementing material behaviours evaluated by characterization tests were conducted in order to design both the manufacturing processes. Subsequently, experimental tests were carried out implementing numerical results in terms of: (i gas pressure profile able to determine a constant (and optimal strain rate during the SPF process; (ii tool path able to avoid rupture during the SPIF process. Post forming characteristics of the prostheses in terms of thickness distributions were measured and compared to data from simulations for validation purposes. A good correlation between numerical and experimental thickness distributions has been obtained; in addition, the possibility of successfully adopting both the SPF and the SPIF processes for the manufacturing of prostheses has been demonstrated.

  13. Estimation of the thermal stress in the coke layer. Kanryu katei ni okeru kokusu sonai netsuoryoku no suisan

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Takatsoshi; Yoshino, Hiroyuki; Saito, Shozaburo; Otani, Shigemori [Tohoku Univ., Sendai (Japan). Faculty of Engineering

    1989-12-20

    Fissures which are formed in coke ovens are an important factor which exerts influences not only on the quality of coke but also on consumed energy such as thermal transfer. An estimation method of thermal stress distribution in the coke layer which is important to determine these fissures was, therefore, proposed, and the propriety of the method was demonstrated in comparison with the experiment results by X-ray computerized tomography. In the analysis model, heat fluxes from the upper part of the carbonization room and from the heating wall were regarded the same, and the temperature field was obtained by formulating the non-steady heat conduction equation to the finite element method by Galerkin scheme. The stress field was presumed to be an elastic flat field, and it was formulated to the finite element method by the incremental theory. Following investigation results were obtained and thus the propriety of this method was demonstrated. The formation position of principal tensile stress calculated and the formation position of fissures observed by X-ray computerized tomography had a corresponding relation. According to the calculation, with the increase of heating rate, principal tensile stress was increased; and that accounted for experiment results. Estimated results of thermal stress in the layer varied depending on the coal's value of property of the matter. 8 refs., 15 figs., 2 tabs.

  14. A comparison study on the deoxygenation of coal mine methane over coal gangue and coke under microwave heating conditions

    International Nuclear Information System (INIS)

    Guo, Xuan; Ren, Jun; Xie, Chuanjin; Lin, Jianying; Li, Zhong

    2015-01-01

    Highlights: • Microwave has great advantages of energy and time saving in CMM deoxygenation. • Microwave pretreatment results in graphitization of carbonaceous materials. • Coal gangue shows benefit in restricting CH 4 decomposition compared to coke. • Under optimal conditions, there is no residual oxygen and CH 4 is less than 2.2%. - Abstract: Microwave heating has great advantages in saving energy and time; in this study, it has been first successfully applied in the deoxidization process of coal mine methane (CMM), where carbon in coal gangue reacts with oxygen in CMM. Compared with traditional heating, microwave pretreatment resulted in rapid heating of coal gangue in CMM deoxygenation, which was attributable to the graphitization of carbonaceous materials. This prominent advantage of microwave heating can contribute to deoxygenation. In addition, deoxygenation effectiveness for both coke and coal gangue under microwave heating was investigated. It was discovered that coke acted as a catalyst to some extent to accelerate methane decomposition. However, this effect could be greatly restricted when coal gangue was used in the deoxygenation process because of its chemical inertness. Under optimal conditions (650 °C and 300 mL/min), there was no residual oxygen in the outlet gas, and methane loss was less than 2.2%

  15. Simulation of an Aspheric Glass Lens Forming Behavior in Progressive GMP Process

    International Nuclear Information System (INIS)

    Chang, Sung Ho; Lee, Young Min; Kang, Jeong Jin; Hong, Seok Kwan; Shin, Gwang Ho; Heo, Young Moo; Jung, Tae Sung

    2007-01-01

    Recently, GMP(Glass Molding Press) process is mainly used to produce aspheric glass lenses. Because glass lens is heated at high temperature above Tg (Transformation Temperature) for forming the glass, the quality of aspheric glass lens is deteriorated by residual stresses which are generated in a aspheric glass lens after forming. In this study, as a fundamental study to develop the mold for progressive GMP process, we conducted a aspheric glass lens forming simulation. Prior to a aspheric glass lens forming simulation, compression and thermal conductivity tests were carried out to obtain mechanical and thermal properties of K-PBK40 which is newly developed material for precision molding, and flow characteristics of K-PBK40 were obtained at high temperature. Then, using the flow characteristics obtained, compression simulation was carried out and compared with the experimental result for the purpose of verifying the obtained flow characteristics. Finally, a glass lens press simulation in progressive GMP process was carried out and we could forecast the shape of deformed glass lenses and residual stresses contribution in the structure of deformed glass lenses after forming

  16. Urgent reconstruction and re-equipping of coking plants

    Energy Technology Data Exchange (ETDEWEB)

    Kvitkin, I.A.; Martynenko, V.M.; Rozenfel' d, M.S.; Svyatogorov, A.A.; Shvartsman, I.G.

    1986-03-01

    This paper discusses the various options involved: complete or partial reconstruction of existing buildings and equipment or new construction with new equipment and new underground and surface communications. It explains that reconstruction work is divided into three phases: initial phase (clearance, dismantling, closing down coking batteries); basic phase (fitting heat-resistant materials, prestart-up assembly work); final phase (drying out, heating up, adjustments, start-up). A structured scheme for a typical initial phase is described and a method of calculating the durations of the various phases is discussed. Conclusion is that there is an urgent requirement for a document to be produced for the control of reconstruction work; it should contain standard durations and could serve as a standard for coking plant reconstruction work.

  17. Benzole still reflux system - Dawes Lane Coke Ovens

    Energy Technology Data Exchange (ETDEWEB)

    Hardwick, J.

    2005-07-01

    The paper describes a project carried out at Dawes Lane coking plant (in Scunthorpe, UK) to access current performance of the batch reflux system with respect to the operation of personnel and to recommend a solution to eliminate naphthalene blockage and problems previously caused by the use of hot debenzolised oil (DBO) as make-up. A successful solution was found and implemented. The benzole product now being produced is within specification and regularly achieves the composition produced by the previous hot reflux system (83% benzole, 7% naphthalene) with an addition reduction in wash oil usage of 20%. Problems of naphthalene blockages in reflux pipework have been cured. The expenses on the project were small. The paper was presented at a COMA meeting at Monckton Coke Ovens on 19 May 2005. 6 figs.

  18. Newly-formed emotional memories guide selective attention processes: Evidence from event-related potentials

    Science.gov (United States)

    Schupp, Harald T.; Kirmse, Ursula; Schmälzle, Ralf; Flaisch, Tobias; Renner, Britta

    2016-01-01

    Emotional cues can guide selective attention processes. However, emotional stimuli can both activate long-term memory representations reflecting general world knowledge and engage newly formed memory representations representing specific knowledge from the immediate past. Here, the self-completion feature of associative memory was utilized to assess the regulation of attention processes by newly-formed emotional memory. First, new memory representations were formed by presenting pictures depicting a person either in an erotic pose or as a portrait. Afterwards, to activate newly-built memory traces, edited pictures were presented showing only the head region of the person. ERP recordings revealed the emotional regulation of attention by newly-formed memories. Specifically, edited pictures from the erotic compared to the portrait category elicited an early posterior negativity and late positive potential, similar to the findings observed for the original pictures. A control condition showed that the effect was dependent on newly-formed memory traces. Given the large number of new memories formed each day, they presumably make an important contribution to the regulation of attention in everyday life. PMID:27321471

  19. Newly-formed emotional memories guide selective attention processes: Evidence from event-related potentials.

    Science.gov (United States)

    Schupp, Harald T; Kirmse, Ursula; Schmälzle, Ralf; Flaisch, Tobias; Renner, Britta

    2016-06-20

    Emotional cues can guide selective attention processes. However, emotional stimuli can both activate long-term memory representations reflecting general world knowledge and engage newly formed memory representations representing specific knowledge from the immediate past. Here, the self-completion feature of associative memory was utilized to assess the regulation of attention processes by newly-formed emotional memory. First, new memory representations were formed by presenting pictures depicting a person either in an erotic pose or as a portrait. Afterwards, to activate newly-built memory traces, edited pictures were presented showing only the head region of the person. ERP recordings revealed the emotional regulation of attention by newly-formed memories. Specifically, edited pictures from the erotic compared to the portrait category elicited an early posterior negativity and late positive potential, similar to the findings observed for the original pictures. A control condition showed that the effect was dependent on newly-formed memory traces. Given the large number of new memories formed each day, they presumably make an important contribution to the regulation of attention in everyday life.

  20. Machining tools in AISI M2 high-speed steel obtained by spray forming process

    International Nuclear Information System (INIS)

    Jesus, Edilson Rosa Barbosa de.

    2004-01-01

    The aim of the present work was the obtention of AISI M2 high-speed steel by spray forming technique and the material evaluation when used as machining tool. The obtained material was hot rolled at 50% and 72% reduction ratios, and from which it was manufactured inserts for machining tests. The performance of inserts made of the spray formed material was compared to inserts obtained from conventional and powder metallurgy (MP) processed materials. The spray formed material was chemical, physical, mechanical and microstructural characterised. For further characterisation, the materials were submitted to machining tests for performance evaluation under real work condition. The results of material characterisation highlight the potential of the spray forming technique, in the obtention of materials with good characteristics and properties. Under the current processing, hot rolling and heat treatments condition, the analysis of the results of the machining tests revealed a very similar behaviour among the tested materials. Proceeding a criterious analysis of the machining results tests, it was verified that the performance presented by the powder metallurgy material (MP) was slight superior, followed by conventional obtained material (MConv), which presented a insignificant advantage over the spray formed and hot rolled (72% reduction ratio) material. The worst result was encountered for the spray forming and hot rolled (50% reduction ratio) material that presented the highest wear values. (author)