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Sample records for forgings ultrasonic testing

  1. Ultrasonic Testing

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hyeong Jun; Kuk, Jeong Han

    2002-02-15

    This book introduces ultrasonic testing, which tells of outline of ultrasonic testing, principle of ultrasonic testing, prosperities of ultrasonic waves, radiographic test and ultrasonic test, basic theory on ultrasonic testing, mode conversion, transmission and diffraction, ultrasonic flaw detection and probe, standard test piece and reference test piece, like KS(JIS) ASME and ASTM, classification and properties of ultrasonic testing, straight beam method, angle beam method, ASME SEC.V.Art.5 ASTMA 388 and KS B 0817 Korean industrial standard.

  2. Automated ultrasonic shop inspection of reactor pressure vessel forgings

    International Nuclear Information System (INIS)

    Farley, J.M.; Dikstra, B.J.; Hanstock, D.J.; Pople, C.H.

    1986-01-01

    Automated ultrasonic shop inspection utilizing a computer-controlled system is being applied to each of the forgings for the reactor pressure vessel of the proposed Sizewell B PWR power station. Procedures which utilize a combination of high sensitivity shear wave pulse echo, 0 degrees and 70 degrees angled longitudinal waves, tandem and through-thickness arrays have been developed to provide comprehensive coverage and an overall reliability of inspection comparable to the best achieved in UKAEA defect detection trials and in PISC II. This paper describes the ultrasonic techniques, the automated system (its design, commissioning and testing), validation and the progress of the inspections

  3. Ultrasonic testing

    Energy Technology Data Exchange (ETDEWEB)

    Song, Sung Jin [Sungkwunkwan Univ., Seoul (Korea, Republic of); Jeong, Hyun Jo [Wonkwang Univ., Iksan (Korea, Republic of)

    2004-02-15

    For the proper performance of ultrasonic testing of steel welded joints, and anisotropic material it is necessary to have sound understanding on the underlying physics. To provide such an understanding, it is beneficial to have simulation tools for ultrasonic testing. In order to address such a need, we develop effective approaches to simulate angle beam ultrasonic testing with a personal computer. The simulation is performed using ultrasonic measurement models based on the computationally efficient multi-Gaussian beams. This reach will describe the developed ultrasonic testing models together with the experimental verification of their accuracy.

  4. Phased Array Ultrasonic Inspection of Titanium Forgings

    International Nuclear Information System (INIS)

    Howard, P.; Klaassen, R.; Kurkcu, N.; Barshinger, J.; Chalek, C.; Nieters, E.; Sun, Zongqi; Fromont, F. de

    2007-01-01

    Aerospace forging inspections typically use multiple, subsurface-focused sound beams in combination with digital C-scan image acquisition and display. Traditionally, forging inspections have been implemented using multiple single element, fixed focused transducers. Recent advances in phased array technology have made it possible to perform an equivalent inspection using a single phased array transducer. General Electric has developed a system to perform titanium forging inspection based on medical phased array technology and advanced image processing techniques. The components of that system and system performance for titanium inspection will be discussed

  5. Ultrasonic phased arrays for nondestructive inspection of forgings

    International Nuclear Information System (INIS)

    Wuestenberg, H.; Rotter, B.; Klanke, H.P.; Harbecke, D.

    1993-01-01

    Ultrasonic examinations on large forgings like rotor shafts for turbines or components for nuclear reactors are carried out at various manufacturing stages and during in-service inspections. During the manufacture, most of the inspections are carried out manually. Special in-service conditions, such as those at nuclear pressure vessels, have resulted in the development of mechanized scanning equipment. Ultrasonic probes have improved, and well-adapted sound fields and pulse shapes and based on special imaging procedures for the representation of the reportable reflectors have been applied. Since the geometry of many forgings requires the use of a multitude of angles for the inspections in-service and during manufacture, phased-array probes can be used successfully. The main advantages of the phased-array concept, e.g. the generation of a multitude of angles with the typical increase of redundancy in detection and quantitative evaluation and the possibility to produce pictures of defect situations, will be described in this contribution

  6. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    Science.gov (United States)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  7. Modelling and Testing of Friction in Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2007-01-01

    Knowledge about friction is still limited in forging. The theoretical models applied presently for process analysis are not satisfactory compared to the advanced and detailed studies possible to carry out by plastic FEM analyses and more refined models have to be based on experimental testing...

  8. Ultrasonic testing of materials at level 2

    International Nuclear Information System (INIS)

    1988-06-01

    Ultrasonic inspection is a nondestructive method in which high frequency sound waves are introduced into the material being inspected. Ultrasonic testing has a superior penetrating power to radiography and can detect flaws deep in the test specimen (say up to about 6 to 7 meters of steel). It is quite sensitive to small flaws and allows the precise determination of the location and size of the flaws. Basic ultrasonic test methods such as the through transmission method and the resonance method, sensors and testing techniques are described. Pulse echo type flaw detectors and their applications for inspection of welds are surveyed. Ultrasonic standards, calibration of the equipment and evaluation methods are presented. Examples of practical applications in welding, casting and forging processes are given. Figs and tabs

  9. Ultrasonic testing X gammagraphy

    International Nuclear Information System (INIS)

    Mello Campos, A.M. de

    1989-01-01

    The experience of 10 years for substituting gammagraphy tests by ultrasonic tests is related. A comparative evaluation of data obtained from both techniques applied to welded butt joints is presented. (author)

  10. Ultrasonic weld testing.

    Science.gov (United States)

    1970-12-01

    The study was broken down into two phases. Phase I consisted of a laboratory investigation of test specimens to determine the reliability of the ultrasonic equipment and testing procedure. Phase II was a field study where the knowledge, skills and ab...

  11. Ultrasonic tests. Pt. 2

    International Nuclear Information System (INIS)

    Goebbels, K.

    1980-01-01

    After a basic treatment of ultrasonic wave propagation, of the state-of-the-art methods and the technical background in the preceeding part, advanced ultrasonic NDT techniques are presented here. The discussion of new development includes - manipulation systems, - automation of ultrasonic testing methods, documentation and evaluation. In the middle of this part the main problem areas will be discussed: - detection of defects (e.g. in coarse grained structures and welds), - classification of defects (e.g. discrimination between crack-like and volumetric faults), - sizing of defects. Research in the field of acoustical holography, development of probes and phased arrays, electromagnetic acoustic transducers and signal enhancement are the main contributing parts to the report. (orig./RW)

  12. The effect of advanced ultrasonic forging on fatigue fracture mechanisms of welded Ti-6A1-4V alloy

    Science.gov (United States)

    Smirnova, A.; Pochivalov, Yu.; Panin, V.; Panin, S.; Eremin, A.; Gorbunov, A.

    2017-12-01

    The current study is devoted to application of advanced postwelding ultrasonic forging to joints formed by laser welding of Ti-6A1-4V alloy in order to enhance their mechanical properties and fatigue durability. Low cycle fatigue tests were performed via digital image correlation technique used to obtain strain fields and in situ characterization of deformation, crack growth and fracture. Fracture surfaces were studied by SEM analysis accompanied with calculation of fracture patterns percentage. The fatigue tests demonstrate the high increase in the number of cycles until fracture (from 17 000 to 32 000 cycles) which could be explained by high ductility of welded material after treatment. This leads to lower fatigue crack growth rate due to higher energy dissipation. The obtained effect is attributable only for small cracks on micro-/mesoscales and fails to play a significant role for macro cracks.

  13. Ultrasonic testing device

    International Nuclear Information System (INIS)

    Lawrie, W.E.

    1978-01-01

    The ultrasonic transmitter made of polarized ferroelectric ceramic material (lead zirconate titanate) is arranged in a strip carrier which allows it to be introduced between the fuel elements of a fuel subassembly in a water cooled nuclear reactor. The ultrasonic transmitter is insulated relative to the carrier. The echo of the ra dal ultrasonic pulse is recorded which changes as faulty water filled fuel elements are detected. (RW) [de

  14. Imaging techniques for ultrasonic testing

    International Nuclear Information System (INIS)

    2013-01-01

    These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [de

  15. A new Friction and Lubrication Test for Cold Forging

    DEFF Research Database (Denmark)

    Bay, Niels; Wibom, Ole; Aalborg Nielsen, J

    1995-01-01

    This paper presents a new friction and lubrication test for cold forging. The test allows controlled variation of the surface expansion in the range 0-2000%, the tool temperature in the range 20-270°C and the sliding length between 0 and infinite. Friction is decreasing with increasing temperature...

  16. Irradiation Testing of Ultrasonic Transducers

    International Nuclear Information System (INIS)

    Daw, J.; Rempe, J.; Palmer, J.; Tittmann, B.; Reinhardt, B.; Kohse, G.; Ramuhalli, P.; Montgomery, R.; Chien, H.T.; Villard, J.F.

    2013-06-01

    Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of numerous parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of single, small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of existing knowledge of ultrasonic transducer material survivability under irradiation conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate promising magnetostrictive and piezoelectric transducer performance in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10 21 n/cm 2 (E> 0.1 MeV). This test will be an instrumented lead test; and real-time transducer performance data will be collected along with temperature and neutron and gamma flux data. By characterizing magnetostrictive and piezoelectric transducer survivability during irradiation, test results will enable the development of novel radiation tolerant ultrasonic sensors for use in Material and Test Reactors (MTRs). The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. (authors)

  17. Case studies in ultrasonic testing

    International Nuclear Information System (INIS)

    Prasad, V.; Satheesh, C.; Varde, P.V.

    2015-01-01

    Ultrasonic testing is widely used Non Destructive Testing (NDT) method and forms the essential part of In-service inspection programme of nuclear reactors. Main application of ultrasonic testing is for volumetric scanning of weld joints followed by thickness gauging of pipelines and pressure vessels. Research reactor Dhruva has completed the first In Service Inspection programme in which about 325 weld joints have been volumetrically scanned, in addition to thickness gauging of 300 meters of pipe lines of various sizes and about 24 nos of pressure vessels. Ultrasonic testing is also used for level measurements, distance measurements and cleaning and decontamination of tools. Two case studies are brought out in this paper in which ultrasonic testing is used successfully for identification of butterfly valve opening status and extent of choking in pipe lines in Dhruva reactor systems

  18. Ultrasonic-testing method

    International Nuclear Information System (INIS)

    Thome, Paul.

    1973-01-01

    Description is given of a device adapted to the detection, by means of ultrasonic waves, of all the flaws and defects included in workpieces when only one face of the latter is accessible. A beam is directed towards the rear-face of the workpiece (e.g. a plate) on which it is reflected. The image thus reflected is fed into a receiver. The latter is under the control of the displacement of that image; simultaneously a transducer checks the condition of the mirror at the places where the beam is reflected. Whenever a flow or defect comes between, a silent zone is formed. By recording the silent zones with respect to the positions of several emitters, it is possible to locates a flaw and to define the outline thereof. The apparatus comprises several ''emitter-receiver'' groups intersecting over the emitter used in order to check the good conditions of the mirror. The invention can be used for searching and identifying flaws and defects in buildings which have to be of top quality (e.g., cofferdams, nuclear devices, shipbuilding yards, aeronautics) [fr

  19. Proposed new ultrasonic test bed

    International Nuclear Information System (INIS)

    Maxfield, B.W.

    1978-01-01

    Within the last four or five years, a great deal of progress has been made both here and in a number of other laboratories in developing techniques that will enable considerably more information to be obtained from the ultrasonic examination of an object. Some of these recent developments relate to information contained within the diffracted beam which does not return along the incident path. An ultrasonic examination based upon an evaluation of diffracted energy must use at least two transducers, one for transmission and the other for reception. Current indications are that even more reliable test results will be achieved using a receiving transducer that can scan a significant portion of the diffracted field including that portion which is back-reflected. In general, this scan can be interpreted most accurately if it follows a path related to the surface shape. If more than one region within the object is to be interrogated, then the transmitting transducer must also be scanned, again along a path related to the surface shape. The large quantity of information obtained as the result of such an examination must be subjected to sophisticated computer analysis in order to be displayed in a meaningful and intelligible manner. Although one motivation for building such an instrument is to explore new ultrasonic test procedures that are evolving from current laboratory research, this is neither the sole motivation nor the only use for this instrument. Such a mechanical and electronic device would permit conventional ultrasonic tests to be performed on parts of complex geometry without the expensive and time-consuming special fixturing that is currently required. May possible test geometries could be explored in practice prior to the construction of a specialized test apparatus. Hence, it would be necessary to design much, if any, flexibility into the special test apparatus

  20. Reproducibility of ultrasonic testing

    International Nuclear Information System (INIS)

    Lecomte, J.-C.; Thomas, Andre; Launay, J.-P.; Martin, Pierre

    The reproducibility of amplitude quotations for both artificial and natural reflectors was studied for several combinations of instrument/search unit, all being of the same type. This study shows that in industrial inspection if a range of standardized equipment is used, a margin of error of about 6 decibels has to be taken into account (confidence interval of 95%). This margin is about 4 to 5 dB for natural or artificial defects located in the central area and about 6 to 7 dB for artificial defects located on the back surface. This lack of reproducibility seems to be attributable first to the search unit and then to the instrument and operator. These results were confirmed by analysis of calibration data obtained from 250 tests performed by 25 operators under shop conditions. The margin of error was higher than the 6 dB obtained in the study [fr

  1. Reproducibility of the results in ultrasonic testing

    International Nuclear Information System (INIS)

    Chalaye, M.; Launay, J.P.; Thomas, A.

    1980-12-01

    This memorandum reports on the conclusions of the tests carried out in order to evaluate the reproducibility of ultrasonic tests made on welded joints. FRAMATOME have started a study to assess the dispersion of results afforded by the test line and to characterize its behaviour. The tests covered sensors and ultrasonic generators said to be identical to each other (same commercial batch) [fr

  2. Ultrasonic tests on materials with protective coatings

    International Nuclear Information System (INIS)

    Whaley, H.L.

    1977-01-01

    Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

  3. Manufacturing and material properties of forgings for reactor pressure vessel of high temperature engineering test reactor

    International Nuclear Information System (INIS)

    Sato, I.; Suzuki, K.

    1994-01-01

    For the reactor pressure vessel (RPV) of high temperature engineering test reactor (HTTR) which has been developed by Japan Atomic Energy Research Institute (JAERI), 2 1/4Cr-1Mo steel is used first in the world. Material confirmation test has been carried out to demonstrate good applicability of forged low Si 2 1/4Cr-1Mo steel to the RPV of HTTR. Recently, JSW has succeeded in the manufacturing of large size ring forgings and large size forged cover dome integrated with nozzles for stand pipe for the RPV. This paper describes the results of the material confirmation test as well as the manufacturing and material properties of the large forged cover dome integrated with nozzles for stand pipe. (orig.)

  4. Effect of ultrasonic cold forging technology as the pretreatment on the corrosion resistance of MAO Ca/P coating on AZ31B Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lingling, E-mail: daisy_chenlingling@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Gu, Yanhong, E-mail: gu_yanhong@163.com [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Lu, E-mail: liulu@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Liu, Shujing, E-mail: liushujing@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Hou, Binbin, E-mail: sohu19880815@126.com [School of Engineering and Technology, China University of Geosciences, Beijing 100083 (China); Liu, Qi, E-mail: 13521196884@sina.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China); Ding, Haiyang, E-mail: dinghaiyang@bipt.edu.cn [College of Mechanical Engineering, Beijing Institute of Petrochemical Technology, Beijing 102617 (China)

    2015-06-25

    Highlights: • Ultrasonic cold forging technology was used as the pretreatment for MAO coating. • Nano layer with the grain size of 30–80 nm was formed on the UCFT treated surface. • Calcium phosphate contained coating was obtained by MAO process. • The remained nano layer underlying MAO coating could impact the corrosion resistance greatly. - Abstract: A calcium phosphate contained (Ca/P) coating was obtained on AZ31B Mg alloy by micro-arc oxidation (MAO) process under the pretreatment of ultrasonic cold forging technology (UCFT). The surface nanograins were introduced after UCFT pretreatment on AZ31B Mg alloy. Optical microscope (OM) was employed to observe the microstructures of the untreated and UCFT treated samples. Transmission electron microscopy (TEM) and atomic force microscope (AFM) were employed to observe the microstructures of nanograins and the surface roughness of the UCFT treated Mg alloys. The grain size of the UCFT treated Mg alloy is 48.67 nm and the surface roughness is 17.03 nm. The microstructures and the phase compositions of MAO samples were observed and analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The XRD results show that the coating include Ca/P phase, including hydroxyapatite (Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}), HA), tertiary calcium phosphate (Ca{sub 3}(PO{sub 4}){sub 2}, TCP) and calcium phosphate dehydrate (CaHPO{sub 4}⋅2H{sub 2}O, DCPD). The hardness of the samples was measured by the micro-hardness tester under the loads of 10 g, 25 g and 50 g. 3D topographies of hardness indenter were characterized by 3D profiler. The immersion tests and potentiodynamic polarization tests were used to evaluate the weight loss rate and corrosion current density in simulated body fluid (SBF). The results show that the corrosion resistance of Ca/P MAO coating on Mg alloy was improved greatly by the pretreatment of UCFT.

  5. Nondestructive control of materials by ultrasonic tests

    International Nuclear Information System (INIS)

    Mercier, Noelle.

    1974-01-01

    A bibliographic study of nondestructive control methods of solids by ultrasonic tests, and of the ultrasonic emission of a transducer of finite dimension, is first presented. The principle of two of these methods is verified experimentally; they should permit the measurement of various physical parameters of solids, and the detection of local inhomogeneities. The first method calls upon the analysis of the ultrasonic signal (amplitude and phase), after it has crossed a constant thickness of a metallic specimen. This analysis reveals variations of attenuation and of ultrasonic propagation velocity within the specimen. A good spatial resolution is obtained by using 1mm-diameter probes. The second method leads, thanks to a test rig equipped with broad frequency band electrostatic transducers, to the knowledge of the attenuation law of the specimens as a function of frequency (present range: 5 to 15MHz); from this a classification of these specimens as regards their granulometry is deduced [fr

  6. 21 CFR 882.1925 - Ultrasonic scanner calibration test block.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Ultrasonic scanner calibration test block. 882... Ultrasonic scanner calibration test block. (a) Identification. An ultrasonic scanner calibration test block is a block of material with known properties used to calibrate ultrasonic scanning devices (e.g., the...

  7. An advanced system for automated ultrasonic testing

    International Nuclear Information System (INIS)

    Dressler, K.

    1989-01-01

    As the main component of the AUP system, an ALOK ultrasonic unit has been chosen as it allows for testing of large component areas both search for defects and description of defect geometries. All data required for fault analysis can be obtained by one measuring run. For inspection of primary circuit components in nuclear power stations, the manipulator control and the ultrasonic probe are installed behind the first sufficient shielding. (orig./HP) [de

  8. Examples for simple solutions in using manual ultrasonic testing with partial mechanisation

    International Nuclear Information System (INIS)

    Prestel, W.; Meyer, H.J.; Weiss, M.

    1989-01-01

    Fully automatic ultrasonic testing regarding test technique, manipulation and evaluation can only be used economically if one is either testing large number of parts or if manual testing of safety-related components is impossible because of inaccessibility, e.g.: for primary circuit components of nuclear powerstations. The described examples (multi-layer ceramic condensers, turbine rotors, cast steel components, central holes in forged shafts, weld seams and piston bolts) show that by individually designed and, where necessary, computer-aided part-mechanisation, ultrasonic testing is able to combine high probability of finding faults in the interests of the greatest possible operating safety and the requirement for the description or documentation of the fault suitable for the required case with the necessity for economical testing. (orig./MM) [de

  9. Characterization methods for ultrasonic test systems

    International Nuclear Information System (INIS)

    Busse, L.J.; Becker, F.L.; Bowey, R.E.; Doctor, S.R.; Gribble, R.P.; Posakony, G.J.

    1982-07-01

    Methods for the characterization of ultrasonic transducers (search units) and instruments are presented. The instrument system is considered as three separate components consisting of a transducer, a receiver-display, and a pulser. The operation of each component is assessed independently. The methods presented were chosen because they provide the greatest amount of information about component operation and were not chosen based upon such conditions as cost, ease of operation, field implementation, etc. The results of evaluating a number of commercially available ultrasonic test instruments are presented

  10. The digital ultrasonic test unit for automatic equipment

    International Nuclear Information System (INIS)

    Hiraoka, T.; Matsuyama, H.

    1976-01-01

    The operations and features of the ultrasonic test unit used and the digital data processing techniques employed are described. This unit is used for a few hundred multi-channel automatic ultrasonic test equipment

  11. Ultrasonic test of highly stressed gear shafts

    Energy Technology Data Exchange (ETDEWEB)

    Schreiner, T. [Siemens AG, Power Generation, KWU, Muelheim (Germany); Heinrich, W. [Siemens AG, Power Generation, KWU, Berlin (Germany); Achtzehn, J. [Siemens AG, Power Generation, ICVW, Erlangen (Germany); Hensley, H. [Siemens Power Generation (Germany)

    1998-12-31

    In the power plant industry, gears are used for increasingly higher turbine capacities. Efficiency enhancements, particularly for the combined gas and steam turbine process, lead to an increase in stresses, even for high-performance gears. Consequently, the requirements for non-destructive material testing are on the increase as well. At Siemens KWU, high-performance gears are used so far only for gas turbines with lower rating (65 MW) to adapt the gas turbine speed (5413 rpm) to the generator speed (3000 rpm/ 50 Hz or 3600 rpm/60 Hz). The gear train consists of a forged and case-hardened wheel shaft and pinion shaft made of material 17 CrNiMo 6, where the wheel shaft can be either a solid or a hollow shaft. Dimensions are typically 2.3 m length and 1 m diameter. As a rule, pinion shafts are solid. The gear design, calling for an additional torsion shaft turning inside the hollow wheel shaft, can absorb more torsional load surges and is more tolerant of deviations during gear train alignment. This design requires two additional forgings (torsion shaft and hub) and an additional bearing 2 refs.

  12. Ultrasonic test of highly stressed gear shafts

    Energy Technology Data Exchange (ETDEWEB)

    Schreiner, T [Siemens AG, Power Generation, KWU, Muelheim (Germany); Heinrich, W [Siemens AG, Power Generation, KWU, Berlin (Germany); Achtzehn, J [Siemens AG, Power Generation, ICVW, Erlangen (Germany); Hensley, H [Siemens Power Generation (Germany)

    1999-12-31

    In the power plant industry, gears are used for increasingly higher turbine capacities. Efficiency enhancements, particularly for the combined gas and steam turbine process, lead to an increase in stresses, even for high-performance gears. Consequently, the requirements for non-destructive material testing are on the increase as well. At Siemens KWU, high-performance gears are used so far only for gas turbines with lower rating (65 MW) to adapt the gas turbine speed (5413 rpm) to the generator speed (3000 rpm/ 50 Hz or 3600 rpm/60 Hz). The gear train consists of a forged and case-hardened wheel shaft and pinion shaft made of material 17 CrNiMo 6, where the wheel shaft can be either a solid or a hollow shaft. Dimensions are typically 2.3 m length and 1 m diameter. As a rule, pinion shafts are solid. The gear design, calling for an additional torsion shaft turning inside the hollow wheel shaft, can absorb more torsional load surges and is more tolerant of deviations during gear train alignment. This design requires two additional forgings (torsion shaft and hub) and an additional bearing 2 refs.

  13. Ultrasonic flow-meter test in sodium

    International Nuclear Information System (INIS)

    Ishii, Y.; Uno, O.; Kamei, M.

    1978-01-01

    As a part of the R and D programme for the prototype fast breeder reactor MONJU, an ultrasonic flow-meter (USFM) test is being carried out in sodium in the O-Arai Engineering Center of PNC. Prior to the present test, an in-water test was done at the manufacturer's as a preliminary investigation. The results reported here are the results up to the present. Calibration tests using the actual fluid were conducted on a 12-inch ultrasonic flow-meter with guide rods fabricated for sodium flow measurement. The test conditions in sodium were a temperature of 200 approximately 400 0 C and flow-rates of 0 approximately 6m/s. The main results are: (1) The linearity of output signal was good and accuracy was within 1%; (2) The alternating type of the USFM was much better than the fixed type in temperature change; (3) 2MHz of transducer frequency was better than 3MHz in sodium; (4) The S/N ratio of the ultrasonic signal and the length/diameter effect in a wide range in sodium surpassed the in-water test. (author)

  14. Ultrasonic testing of austenitic stainless steel welds

    International Nuclear Information System (INIS)

    Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

    1982-05-01

    Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

  15. Updated Results of Ultrasonic Transducer Irradiation Test

    Energy Technology Data Exchange (ETDEWEB)

    Daw, Joshua; Palmer, Joe [Idaho National Laboratory, P.O. Box 1625, MS 4112, Idaho Falls, ID, 38415-3840 (United States); Ramuhalli, Pradeep; Keller, Paul; Montgomery, Robert [Pacific Northwest National Laboratory, 902 Battelle Blvd. Richland, WA, 99354 (United States); Chien, Hual-Te [Argonne National Laboratory, 9700 S. Cass Avenue Argonne, IL, 60439 (United States); Tittmann, Bernhard; Reinhardt, Brian [Pennsylvania State University, 212 Earth and Engr. Sciences Building, University Park, PA, 16802 (United States); Kohse, Gordon [Massachusetts Institute of Technology, 77 Massachusetts Ave. Cambridge, MA 02139 (United States); Rempe, Joy [Rempe and Associates, LLC, 360 Stillwater, Idaho Falls, ID 83404 (United States); Villard, J.F. [Commissariat a l' energie atomique et aux energies alternatives, Centre d' etudes de Cadarache, 13108 Saint-Paul-lez-Durance (France)

    2015-07-01

    Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. These efforts are limited by the lack of identified ultrasonic transducer materials capable of long term performance under irradiation test conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate the performance of promising magnetostrictive and piezoelectric transducers in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10{sup 21} n/cm{sup 2}. A multi-National Laboratory collaboration funded by the Nuclear Energy Enabling Technologies Advanced Sensors and Instrumentation (NEET-ASI) program also provided initial support for this effort. This irradiation, which started in February 2014, is an instrumented lead test and real-time transducer performance data are collected along with temperature and neutron and gamma flux data. The irradiation is ongoing and will continue to approximately mid-2015. To date, very encouraging results have been attained as several transducers continue to operate under irradiation. (authors)

  16. Computer automation of ultrasonic testing. [inspection of ultrasonic welding

    Science.gov (United States)

    Yee, B. G. W.; Kerlin, E. E.; Gardner, A. H.; Dunmyer, D.; Wells, T. G.; Robinson, A. R.; Kunselman, J. S.; Walker, T. C.

    1974-01-01

    Report describes a prototype computer-automated ultrasonic system developed for the inspection of weldments. This system can be operated in three modes: manual, automatic, and computer-controlled. In the computer-controlled mode, the system will automatically acquire, process, analyze, store, and display ultrasonic inspection data in real-time. Flaw size (in cross-section), location (depth), and type (porosity-like or crack-like) can be automatically discerned and displayed. The results and pertinent parameters are recorded.

  17. Contact-free ultrasonic testing: applications to metrology and NDT

    International Nuclear Information System (INIS)

    Le Brun, A.

    1988-01-01

    In some cases classical ultrasonic testing is impossible because of adverse environment (high temperature, ionizing radiations, etc). Ultrasonic waves are created by laser impact and detected by electromagneto-acoustic transducers or laser interferometry. Association of ultrasonics generation by photoacoustic effect and reception by heterodyne interferometer is promising for the future [fr

  18. Research of the ultrasonic testing parts reconditioned by welding

    Directory of Open Access Journals (Sweden)

    C. Petriceanu

    2016-07-01

    Full Text Available The paper presents the results obtained following the nondestructive ultrasonic testing of crankpin shaft of a crankshaft that were reconditioned by welding. After the ultrasonic testing, the reconditioned samples were cut and subjected to visual testing and microstructure examination. When the results obtained following the nondestructive tests were analyzed, it was observed that the ultrasonic nondestructive testing method is an efficient way to determine the conformity of the areas that were reconditioned by welding.

  19. Computer simulation of ultrasonic testing for aerospace vehicle

    Energy Technology Data Exchange (ETDEWEB)

    Yamawaki, H [National Institute for Materials Science, 1-2-1, Sengen, 305-0047 Tsukuba (Japan); Moriya, S; Masuoka, T [Japan Aerospace Exploration Agency, 1 Koganesawa, Kimigawa, 981-1525 Kakuda (Japan); Takatsubo, J, E-mail: yamawaki.hisashi@nims.go.jp [Advanced Industrial Science and Technology, AIST Tsukuba Central 2, 1-1-1 Umezono, 305-8568 Tsukuba (Japan)

    2011-01-01

    Non-destructive testing techniques are developed to secure reliability of aerospace vehicles used repetitively. In the case of cracks caused by thermal stress on walls in combustion chambers of liquid-fuel rockets, it is examined by ultrasonic waves visualization technique developed in AIST. The technique is composed with non-contact ultrasonic generation by pulsed-laser scanning, piezoelectric transducer for the ultrasonic detection, and image reconstruction processing. It enables detection of defects by visualization of ultrasonic waves scattered by the defects. In NIMS, the condition of the detection by the visualization is investigated using computer simulation for ultrasonic propagation that has capability of fast 3-D calculation. The simulation technique is based on finite-difference method and two-step elastic wave equations. It is reported about the investigation by the calculation, and shows availability of the simulation for the ultrasonic testing technique of the wall cracks.

  20. Backward can extrusion with conical,rotating punch as a cold forging tribology test

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Tetsuo, A.

    2011-01-01

    with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, e.g. phosphate coating plus soap, phosphate coating plus MoS2 and single bathe...... lubrication with PULS. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging, such as phosphate coating plus soap and MoS2....

  1. Methodic recommendations on ultrasonic testing of pipeline austenitic butt joints

    International Nuclear Information System (INIS)

    Grebennik, V.S.; Lantukh, V.M.; Tajts, M.Z.; Ermolov, I.N.; Volkov, A.S.; Vyatskov, I.A.; Kesler, N.A.; Shchedrin, I.F.

    1989-01-01

    Recommendations for the application of ultrasonic testing of austenitic welded joints of the Du 500 pipelines with the walls 32-34 mm thick made of steel Kh18N10T are developed. The optimal values of the main parameters of ultrasonic testing are determined experimentally. Principles of calculation of the optimal parameters are considered. 1 ref.; 4 figs

  2. Automated ultrasonic testing--capabilities, limitations and methods

    International Nuclear Information System (INIS)

    Beller, L.S.; Mikesell, C.R.

    1977-01-01

    The requirements for precision and reproducibility of ultrasonic testing during inservice inspection of nuclear reactors are both quantitatively and qualitatively more severe than most current practice in the field can provide. An automated ultrasonic testing (AUT) system, which provides a significant advancement in field examination capabilities, is described. Properties of the system, its application, and typical results are discussed

  3. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  4. Deducing material quality in cast and hot-forged steels by new bending test

    Science.gov (United States)

    Valberg, Henry; Langøy, Morten; Nedreberg, Mette; Helvig, Torgeir

    2017-10-01

    A special bend test has been developed and applied for the purpose of characterization and comparison of the material ductility in crankpin steel discs manufactured by casting, or casting subsequently followed by hot open-die forging (ODF) or closed-die forging (CDF). The bending test specimen consists of a small rectangular plate of material with a round hole cut out in the middle. The "eye-shape" specimens were cut out from various positions either near to the surface of, or from the interior of the discs. The test method revealed differences in ductility for the investigated materials, and for different depth positions inside the discs. The roughening of the specimen surface on the top-side of the specimen bend also varied dependent on the processing method for the material. Current results show that this test method is useful for evaluation of material quality in differently processed material. Experimental bend test results are presented for differently processed variants of the same material, i.e., crankpin discs either made by solely casting or casting subsequently followed by hot working either by ODF or CDF.

  5. Ultrasonic testing device having an adjustable water column

    Science.gov (United States)

    Roach, Dennis P.; Neidigk, Stephen O.; Rackow, Kirk A.; Duvall, Randy L.

    2015-09-01

    An ultrasonic testing device having a variable fluid column height is disclosed. An operator is able to adjust the fluid column height in real time during an inspection to to produce optimum ultrasonic focus and separate extraneous, unwanted UT signals from those stemming from the area of interest.

  6. Development of phased-array ultrasonic testing probe

    International Nuclear Information System (INIS)

    Kawanami, Seiichi; Kurokawa, Masaaki; Taniguchi, Masaru; Tada, Yoshihisa

    2001-01-01

    Phased-array ultrasonic testing was developed for nondestructive evaluation of power plants. Phased-array UT scans and focuses an ultrasonic beam to inspect areas difficult to inspect by conventional UT. We developed a highly sensitive piezoelectric composite, and designed optimized phased-array UT probes. We are applying our phased-array UT to different areas of power plants. (author)

  7. Development of automatic ultrasonic testing system and its application

    International Nuclear Information System (INIS)

    Oh, Sang Hong; Matsuura, Toshihiko; Iwata, Ryusuke; Nakagawa, Michio; Horikawa, Kohsuke; Kim, You Chul

    1997-01-01

    The radiographic testing (RT) has been usually applied to a nondestructive testing, which is carried out on purpose to detect internal defects at welded joints of a penstock. In the case that RT could not be applied to, the ultrasonic testing (UT) was performed. UT was generally carried out by manual scanning and the inspections data were recorded by the inspector in a site. So, as a weak point, there was no objective inspection records correspond to films of RT. It was expected that the automatic ultrasonic testing system by which automatic scanning and automatic recording are possible was developed. In this respect, the automatic ultrasonic testing system was developed. Using newly developed the automatic ultrasonic testing system, test results to the circumferential welded joints of the penstock at a site were shown in this paper.

  8. Magnetic powder crack tests as a means of quality assurance in forged parts

    International Nuclear Information System (INIS)

    Deutsch, V.

    1979-01-01

    The magnetic powder process has been used for years for crack detection in forged parts, which are used as safety parts in car construction. The representation of the present state of technology appears useful, as terms and units have been redefined in DIN draft standards and guidelines, and because alternating field magnetisation has increasingly displaced earlier techniques. The correct choice of equipment, test materials and UV lamps, and the configuration of the working positions are discussed. As the complete automation of this test method is not possible at present, the organisation of the viewing process is of great importance. The comparison with other processes of non-destructive material testing proves the irreplaceability of the magnetic power crack testing at present. (orig.) [de

  9. Steady reconstruction process - development, testing and comparison in ultrasonic testing

    International Nuclear Information System (INIS)

    Langenberg, K.J.; Schmitz, V.

    1986-01-01

    The fault parameters can be extracted from a few data of high quality in steady test procedures. The boundary conditions for the successful use of such a process were researched and found, so that by using theoretical models for the elasto-dynamic interaction of fault and ultrasonics, a concentration of wavefronts instead of resonances and a wide band careful collection of data makes a physical interpretation in the form of specific geometry torques possible. Models of the interaction of ultrasonics and faults for two fault geometries (cracks and pores) were developed which permit the calculation of A scans of any bandwidth and with any angle of scatter for the direct and mode converted parts of the elastic ultrasonic scatter wave. The curved pressure and shear waves including the mode converted bending fields over an angular range of 360deg were experimentally recorded. Their agreement including the additional wavefronts caused by the close field of the crack bending field is close. Classification of torques is done on two examples (crack, cylinder) for evaluation purposes. It was found that a classification was possible according to the sign of the a 1 polynomial coefficient. (orig./HP) [de

  10. Rail flaw sizing using conventional and phased array ultrasonic testing.

    Science.gov (United States)

    2012-12-01

    An approach to detecting and characterizing internal defects in rail through the use of phased array ultrasonic testing has shown the potential to reduce the risk of missed defects and improve transverse defect characterization. : Transportation Tech...

  11. Ultrasonic inspection for testing the PWR fuel rod endplug welds

    International Nuclear Information System (INIS)

    Pillet, C.; Destribats, M.T.; Papezyk, F.

    1976-01-01

    A method of ultrasonic testing with local immersion and transversal waves was developed. It is possible to detect defects as the lacks of fusion and penetration and porosity in the PWR fuel rod endplug welds [fr

  12. Ultrasonic testing using time of flight diffraction technique (TOFD)

    International Nuclear Information System (INIS)

    Khurram Shahzad; Ahmad Mirza Safeer Ahmad; Muhammad Asif Khan

    2009-04-01

    This paper describes the ultrasonic testing using Time Flight Diffraction (TOFD) Technique for welded samples having different types and sizes of defects. TOFD is a computerized ultrasonic system, able to scan, store and evaluate indications in terms of location, through thickness and length in a more easy and convenient. Time of Flight Diffraction Technique (TOFD) is more fast and easy technique for ultrasonic testing as we can examine a weld i a single scan along the length of the weld with two probes known as D-scan. It shows the image of the complete weld with the defect information. The examinations were performed on carbon steel samples used for ultrasonic testing using 70 degree probes. The images for different type of defects were obtained. (author)

  13. Reproducibility problems of in-service ultrasonic testing results

    International Nuclear Information System (INIS)

    Honcu, E.

    1974-01-01

    The reproducibility of the results of ultrasonic testing is the basic precondition for its successful application in in-service inspection of changes in the quality of components of nuclear power installations. The results of periodic ultrasonic inspections are not satisfactory from the point of view of reproducibility. Regardless, the ultrasonic pulse-type method is suitable for evaluating the quality of most components of nuclear installations and often the sole method which may be recommended for inspection with regard to its technical and economic aspects. (J.B.)

  14. A study on the repeatability of ultrasonic testing data

    International Nuclear Information System (INIS)

    Yoshimura, Seiichi; Fukumoto, Hiroshi

    1980-01-01

    Reliability improvement of ultrasonic testing data is strongly desired in ultrasonic testing working of nuclear power plants. This paper deals with the problems of the testing by the manual and the remote control apparatus, and with the factors which influence the repeatability of ultrasonic testing data. Following results are found in it. (1) In the testing by the manual, working time and posture influence the repeatability of testing data. (2) Glycerin in suitable for the couplant in the respect of the repeatability of testing data. In the case of using machine oil, the pressure to the probe necessitates to be over 0.2 kg/cm 2 . (3) In the testing by the remote control apparatus, working time, working environment and defect position does not influence the repeatability of testing data. (author)

  15. Performance demonstration experience for reactor pressure vessel shell ultrasonic testing

    International Nuclear Information System (INIS)

    Zado, V.

    1998-01-01

    The most ultrasonic testing techniques used by many vendors for pressurized water reactor (PWR) examinations were based on American Society of Mechanical Engineers 'Boiler and Pressurized Vessel Code' (ASME B and PV Code) Sections XI and V. The Addenda of ASME B and PV Code Section XI, Edition 1989 introduced Appendix VIII - 'Performance Demonstration for Ultrasonic Examination Systems'. In an effort to increase confidence in performance of ultrasonic testing of the operating nuclear power plants in United States, the ultrasonic testing performance demonstration examination of reactor vessel welds is performed in accordance with Performance Demonstration Initiative (PDI) program which is based on ASME Code Section XI, Appendix VIII requirements. This article provides information regarding extensive qualification preparation works performed prior EPRI guided performance demonstration exam of reactor vessel shell welds accomplished in January 1997 for the scope of Appendix VIII, Supplements IV and VI. Additionally, an overview of the procedures based on requirements of ASME Code Section XI and V in comparison to procedure prepared for Appendix VIII examination is given and discussed. The samples of ultrasonic signals obtained from artificial flaws implanted in vessel material are presented and results of ultrasonic testing are compared to actual flaw sizes. (author)

  16. Ultrasonic NDE and mechanical testing of fiber placement composites

    Science.gov (United States)

    Liu, Zhanjie; Fei, Dong; Hsu, David K.; Dayal, Vinay; Hale, Richard D.

    2002-05-01

    A fiber placed composite, especially with fiber steering, has considerably more complex internal structure than a laminate laid up from unidirectional prepreg tapes. In this work, we performed ultrasonic imaging of ply interfaces of fiber placed composite laminates, with an eye toward developing a tool for evaluating their quality. Mechanical short-beam shear tests were also conducted on both nonsteered and steered specimens to examine their failure behavior and its relationship to the structural defects indicated by ultrasonic imaging.

  17. Considerations for ultrasonic testing application for on-orbit NDE

    Science.gov (United States)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  18. Ultrasonic creeping wave test technique for dissimilar metal weld

    International Nuclear Information System (INIS)

    Yuan Jianzhong; Shang Junmin; Yan Zhi; Yuan Guanghua; Zhang Guofeng

    2009-01-01

    To solve the problem encountered in the defect inspection of the surface and near-surface of dissimilar metal weld effectively, a new ultrasonic creeping wave test technique is developed. In this paper, the test technique and its experimental verification are mainly described. The verification results show that linear defect, which is similar to the defect found in liquid penetrant test, on the surface and near-surface of dissimilar metal weld can be detected effectively, by using ultrasonic creeping wave test technique. And the depth, length and height of the defect can be determined easily. The effective covering depth of ultrasonic creeping wave test technique will reach 0-9 mm. Meanwhile, the planar defect, with equivalent area more than 3 mm 2 , existed in welds can be detected efficiently. So, accurate measurement, which self height dimension of planar defect is above 2 mm, will be realized. (authors)

  19. Relationship between ultrasonic pulse velocity test result and ...

    African Journals Online (AJOL)

    Ultrasonic Pulse Velocity test result showed an inverse relationship (of -0.935) with the crushed concrete compressive strength. Correlation test, multiple regression analysis, graphs and visual inspection were used to analyze the results. The conclusion drawn is that there exists a relationship between UPV test results and ...

  20. A study on the couplant effects in contact ultrasonic testing

    International Nuclear Information System (INIS)

    Lee, J. K.; Kim, H. C.; Lee, S. S.; Kim, Young H.

    1997-01-01

    The amplitude of the back-wall echoes depend on the reflection coefficient on the interface between transducer and test material in the contact pulse-echo ultrasonic testing. The couplant is used to transmit the ultrasonic energy through the interface, and has an influence on the amplitude of the pulse-echo signal. To investigate the couplant effect on the pulse-echo ultrasonic testing, the back-wall echoes are measured by using various couplants made of water and glycerine in a carbon and an austenitic stainless steel specimens. The amplitude of the first back-wall echo and the apparent attenuation coefficient increase with the acoustic impedance of couplant. The couplant having higher value of transmission coefficient is more effective for flaws detection, and the reflection coefficient should be known to measure the attenuation coefficient of test material.

  1. Imperfection detection probability at ultrasonic testing of reactor vessels

    International Nuclear Information System (INIS)

    Kazinczy, F. de; Koernvik, L.Aa.

    1980-02-01

    The report is a lecture given at a symposium organized by the Swedish nuclear power inspectorate on February 1980. Equipments, calibration and testing procedures are reported. The estimation of defect detection probability for ultrasonic tests and the reliability of literature data are discussed. Practical testing of reactor vessels and welded joints are described. Swedish test procedures are compared with other countries. Series of test data for welded joints of the OKG-2 reactor are presented. Future recommendations for testing procedures are made. (GBn)

  2. Mid-IR laser ultrasonic testing for fiber reinforced plastics

    Science.gov (United States)

    Kusano, Masahiro; Hatano, Hideki; Oguchi, Kanae; Yamawaki, Hisashi; Watanabe, Makoto; Enoki, Manabu

    2018-04-01

    Ultrasonic testing is the most common method to detect defects in materials and evaluate their sizes and locations. Since piezo-electric transducers are manually handled from point to point, it takes more costs for huge products such as airplanes. Laser ultrasonic testing (LUT) is a breakthrough technique. A pulsed laser generates ultrasonic waves on a material surface due to thermoelastic effect or ablation. The ultrasonic waves can be detected by another laser with an interferometer. Thus, LUT can realize instantaneous inspection without contacting a sample. A pulse laser with around 3.2 μm wavelength (in the mid-IR range) is more suitable to generate ultrasonic waves for fiber reinforced plastics (FRPs) because the light is well absorbed by the polymeric matrix. On the other hand, such a laser is not available in the market. In order to emit the mid-IR laser pulse, we came up with the application of an optical parametric oscillator and developed an efficient wavelength conversion device by pumping a compact Nd:YAG solid-state laser. Our mid-IR LUT system is most suitable for inspection of FRPs. The signal-to-noise ratio of ultrasonic waves generated by the mid-IR laser is higher than that by the Nd:YAG laser. The purpose of the present study is to evaluate the performance of the mid-IR LUT system in reflection mode. We investigated the effects of the material properties and the laser properties on the generated ultrasonic waves. In addition, C-scan images by the system were also presented.

  3. Testing of electron beam welding by ultrasonic transducers

    International Nuclear Information System (INIS)

    Touffait, A.-M.; Roule, M.; Destribats, M.-T.

    1978-01-01

    Focalized ultrasonic testing is well adapted to the study of electron beam welding. This type of welding leads to narrow weld beads and to small dimension testing zones. Focalized transducers can be used enabling very small defects to be detected [fr

  4. Development status of ultrasonic test techniques for cast stainless steel

    International Nuclear Information System (INIS)

    Nishikawa, Yoshito

    2015-01-01

    Ultrasonic testing has been thought to be difficult to apply to cast stainless steel which is used as the material for the main coolant pipes in pressurized water reactors (PWRs). An ultrasonic testing technique using large aperture twin crystal transducers was developed in INSS for application to inspection of the main coolant pipes. The method was evaluated in an application to detect circumferential and axial defects in the cast stainless steel pipes. It was found that (1) the defects could be detected which had a depth that was so small that their evaluation was not required; and (2) depth sizing and length sizing of detected defects were also possible. (author)

  5. Phased array ultrasonic testing of dissimilar metal pipe weld joints

    International Nuclear Information System (INIS)

    Rajeev, J.; Sankaranarayanan, R.; Sharma, Govind K; Joseph, A.; Purnachandra Rao, B.

    2015-01-01

    Dissimilar metal weld (DMW) joints made of stainless steel and ferritic steel is used in nuclear industries as well as oil and gas industries. These joints are prone to frequent failures which makes the non-destructive testing of dissimilar metal weld joints utmost important for reliable and safe operation of nuclear power plants and oil and gas industries. Ultrasonic inspection of dissimilar metal weld joints is still challenging due to the inherent anisotropic and highly scattering nature. Phased array ultrasonic testing (PAUT) is an advanced technique and its capability has not been fully explored for the inspection of dissimilar metal welds

  6. Signal Compression in Automatic Ultrasonic testing of Rails

    Directory of Open Access Journals (Sweden)

    Tomasz Ciszewski

    2007-01-01

    Full Text Available Full recording of the most important information carried by the ultrasonic signals allows realizing statistical analysis of measurement data. Statistical analysis of the results gathered during automatic ultrasonic tests gives data which lead, together with use of features of measuring method, differential lossy coding and traditional method of lossless data compression (Huffman’s coding, dictionary coding, to a comprehensive, efficient data compression algorithm. The subject of the article is to present the algorithm and the benefits got by using it in comparison to alternative compression methods. Storage of large amount  of data allows to create an electronic catalogue of ultrasonic defects. If it is created, the future qualification system training in the new solutions of the automat for test in rails will be possible.

  7. Automation of ultrasonic testing of turbine disk billets

    International Nuclear Information System (INIS)

    Gorodkov, V.E.; Domashevskij, B.N.; Pron', N.I.; Tkachenko, V.A.

    1984-01-01

    cations of ultrasonic facility for automation of testing turbine disk billets of 25Kh2PMFA and 34KhM1A steels are considered. The operating principle and the design of ''Disk-1'' facility are described, its test results are presented. It is shown that the facility increases the test efficiency five times, enables to estimate dimensions of revealed defect with regard to the quality of acoustic contact, thus facilitating the work of personnel and improving the test quality

  8. Device for ultrasonic and eddy current testing of bolts

    International Nuclear Information System (INIS)

    Hromek, J.; Kaspar, P.

    1989-01-01

    The device provides pivoting fitting of the bolt of a WWER reactor steam generator while ultrasonic and eddy current probes are brought near. The bolt under study is clamped between a drive funnel and a securing cone. The eddy current probes are adjusted using guide arms to the point requested and are fitted over the bolt such as for their thread segments to engage the bolt thread. The ultrasonic transducers are then adjusted to the required point. The device can be used for testing bolts of a thread size from M54x5 and a maximum length of 600 mm. (J.B.). 1 fig

  9. Benefits of the Multiple Echo Technique for Ultrasonic Thickness Testing

    Energy Technology Data Exchange (ETDEWEB)

    Elder, J.; Vandekamp, R.

    2011-02-10

    Much effort has been put into determining methods to make accurate thickness measurements, especially at elevated temperatures. An accuracy of +/- 0.001 inches is typically noted for commercial ultrasonic thickness gauges and ultrasonic thickness techniques. Codes and standards put limitations on many inspection factors including equipment, calibration tolerance and temperature variations. These factors are important and should be controlled, but unfortunately do not guarantee accurate and repeatable measurements in the field. Most technicians long for a single technique that is best for every situation, unfortunately, there are no 'silver bullets' when it comes to nondestructive testing. This paper will describe and discuss some of the major contributors to measurement error as well as some advantages and limitations of multiple echo techniques and why multiple echo techniques should be more widely utilized for ultrasonic thickness measurements.

  10. Imaging techniques for ultrasonic testing; Bildgebende Verfahren fuer die Ultraschallpruefung

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-07-01

    These seminar proceedings contain 16 lectures on the following topics: 1. From imaging to quantification - ultrasound methods in medical diagnostics; 2. SAFT, TOFD, Phased Array - classical applications and recent developments in ultrasonic imaging; 3. Innovative ultrasonic imaging methods in research and application; 4. Industrial ultrasonic testing of fibre-reinforced structures of complex geometry; 5. Visualisation of crack tips in the inspection of wheel set shafts with longitudinal boreholes as a means of avoiding unnecessary wheel set changes; 6. Areal analysis of the propagation of Lamb waves on curved, anisotropic structures; 7. High-resolution representation in immersion technique testing; 8. Variants in generating images from phased array measurement data - practical examples involving copper, carbon-fibre reinforced plastic and other materials; 9. GIUM - an unconventional method of microstructure imaging using ultrasonic stimulation and laser vibrometry scanning; 10. Innovative air-ultrasonic testing concepts for improved imaging; 11. Use of imaging methods for improving the quality of test results from nondestructive testing; 12. Modelling and visualisation of EMUS stimulation for transducer optimisation; 13. Use of SAFT in the manufacture of energy conversion machines; 14. Ultrasonic imaging tests for improved defect characterisation during weld seam inspection on longitudinally welded large-diameter pipes; 15. SAFT reconstruction for testing austenitic weld seams and dissimilar metal weld seams for transverse cracks; 16. Imaging-based optimisation method for quantitative ultrasonic testing of anisotropic inhomogeneous austenitic welded joints with determination and utilisation of their elastic properties. One contribution has been abstracted separately. [German] Dieser Seminarband enthaelt 16 Vortraege mit folgenden Themen: 1. Von der Bildgebung bis zur Quantifizierung - Ultraschallverfahren in der medizinischen Diagnostik; 2. SAFT, TOFD, Phased Array

  11. Production of a 304 stainless steel nuclear reactor forging from a very large electroslag refined ingot

    International Nuclear Information System (INIS)

    Watkins, E.J.; Tihansky, E.L.

    1986-01-01

    A four-loop, upper barrel flange forging for a nuclear reactor was produced from what the authors believe to be the largest 304H grade stainless steel electroslag refined (ESR) ingot ever refined. The ingot was refined in a 1524-mm-diameter, ingot withdrawal-type ESR furnace using a lime-bearing slag, low-frequency a-c power, and dry air protection. Five electrodes were remelted in order to produce the desired ingot weight. The ingot was subsequently forged in a five-step operation on a 6800-metric-ton press to produce the desired barrel flange configuration. Testing of the finished machined forging revealed excellent tensile ductility, excellent ultrasonic penetrability, and good chemical uniformity with no macrosegregation. Overall quality was judged to be superior to previously produced, conventionally melted forgings

  12. Through Thickness Ultrasonic Testing and Its Use in Characterising ...

    African Journals Online (AJOL)

    The stiffness coefficients of different types of limestone were determined using the through thickness ultrasonic test and measurements of size and weight, and the results obtained verified using aluminium specimens of known mechanical properties. The values of density and stiffness coefficients obtained for the various ...

  13. Ultrasonic Testing of NIF Amplifier FAU Top Plates

    International Nuclear Information System (INIS)

    Chinn, D.J.; Huber, R.D.; Haskins, J.J.; Rodriguez, J.A.; Souza, P.R.; Le, T.V.

    2002-01-01

    A key component in the National Ignition Facility (NIF) laser optic system is the amplifier frame assembly unit (FAU). The cast aluminum top plate that supports the FAU is required to withstand loads that would occur during an earthquake with a recurrence period of 1000 years. The stringent seismic requirements placed on the FAU top plate induced a study of the cast aluminum material used in the top plate. Ultrasonic testing was used to aid in characterizing the aluminum material used in the plates. This report documents the work performed using contact ultrasonic testing to characterize the FAU top plate material. The ultrasonic work reported here had 3 objectives: (1) inspect the plate material before cyclic testing conducted at the Pacific Earthquake Engineering Research Center (PEER); (2) determine the overall quality of individual plates; and (3) detect large defects in critical areas of individual plates. Section III, ''Pre-cyclic test inspection'', describes work performed in support of Objective 1. Section IV, ''Ultrasonic field measurements'', describes work performed in support of Objectives 2 and 3

  14. Optimization of ultrasonic tube testing with concentric transducers

    International Nuclear Information System (INIS)

    Dufayet, J.-P.; Gambin, Raymond.

    1978-01-01

    In order to test tubes by ultrasonics without rotation, concentric transducers can be used with conical mirrors to detect transverse defects and with helical shaped mirrors to detect longitudinal defects. Further optimization studies have been carried out in order to bring the system highly operational. The respective advantages brought by the rotating screen or by our especially designed sectorial transducers are discussed [fr

  15. New generation of digitized electronics in ultrasonic testing

    International Nuclear Information System (INIS)

    Rauschev, R.

    1985-01-01

    A fully digitized system of ultrasonic test electronics is described. Directly behind the transducer itself the instrumentation is operating completely digitally in order to obtain both higher accuracy and reproducibility and easier handling by the operator. Parameters can be stored and recalled for testing under equal conditions at a later date. As an example the application for high quality nuclear tube testing is explained in detail

  16. Heavy forgings for reactor pressure vessels

    International Nuclear Information System (INIS)

    Cerjak, H.; Papouschek, F.

    1979-01-01

    The importance of forgings for an optimal design of nuclear components is described. Problems concerning the correlation of requirements, material behavior, fabrication and testing of forgings are discussed. (orig.) [de

  17. Determination of elastic modulus of ceramics using ultrasonic testing

    Science.gov (United States)

    Sasmita, Firmansyah; Wibisono, Gatot; Judawisastra, Hermawan; Priambodo, Toni Agung

    2018-04-01

    Elastic modulus is important material property on structural ceramics application. However, bending test as a common method for determining this property require particular specimen preparation. Furthermore, elastic modulus of ceramics could vary because it depends on porosity content. For structural ceramics industry, such as ceramic tiles, this property is very important. This drives the development of new method to improve effectivity or verification method as well. In this research, ultrasonic testing was conducted to determine elastic modulus of soda lime glass and ceramic tiles. The experiment parameter was frequency of probe (1, 2, 4 MHz). Characterization of density and porosity were also done for analysis. Results from ultrasonic testing were compared with elastic modulus resulted from bending test. Elastic modulus of soda-lime glass based on ultrasonic testing showed excellent result with error 2.69% for 2 MHz probe relative to bending test result. Testing on red and white ceramic tiles were still contained error up to 41% and 158%, respectively. The results for red ceramic tile showed trend that 1 MHz probe gave better accuracy in determining elastic modulus. However, testing on white ceramic tile showed different trend. It was due to the presence of porosity and near field effect.

  18. Focused ultrasonic wave testing, in immersion of spent fuel cans

    International Nuclear Information System (INIS)

    Poinboeuf, P.; Furlan, J.

    1984-10-01

    To detect weak and very weak damage of the fuel can, ultrasonic testing has been used. For that, a simple mechanical device, allowing to maintain an optimal ultrasonic focussing on irradiated cans, is presented. Its aim is to correct the variation of the incidence angle due to the possible ovalization of pins. After a description of the device, the results obtained with tests carried out on non-irradiated cans, including artificial ovalized regions, standard defects, are presented. After the description of the adaptation of this mechanism on a test bench which allows an helicoidal exploration of pins, some results obtained in hot cell during examinations experimental pins and previously tested by Foucault current [fr

  19. Development of Hardware and Software for Automated Ultrasonic Testing

    International Nuclear Information System (INIS)

    Choi, Sung Nam; Lee, Hee Jong; Yang, Seung Ok

    2012-01-01

    Nondestructive testing (NDT) for the construction and operating of NPPs plays an important role in confirming the integrity of the NPPs. Especially, Automated ultrasonic testing (AUT) is one of the primary nondestructive examination methods for in-service inspection of the welding parts in major components in NPPs. AUT is a reliable nondestructive testing because the data of AUT are saved and reviewed with other examiners. Korea Hydro and Nuclear Power-Central Research Institute (KHNP-CRI) has developed an automated ultrasonic testing (AUT) system based on a high speed pulser-receiver. In combination with the designed software and hardware architecture, this new system permits user configurations for a wide range of user-specific applications through fully automated inspections using compact portable systems with up to eight channels. This paper gives an overview of hardware (H/W) and software (S/W) for the AUT system to inspect welds in NPPs

  20. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  1. Very high cycle fatigue testing of concrete using ultrasonic cycling

    Energy Technology Data Exchange (ETDEWEB)

    Karr, Ulrike; Schuller, Reinhard; Fitzka, Michael; Mayer, Herwig [Univ. of Natural Resources and Life Sciences, Vienna (Austria). Inst. of Physics and Materials Science; Denk, Andreas; Strauss, Alfred [Univ. of Natural Resources and Life Sciences, Vienna (Austria)

    2017-06-01

    The ultrasonic fatigue testing method has been further developed to perform cyclic compression tests with concrete. Cylindrical specimens vibrate in resonance at a frequency of approximately 20 kHz with superimposed compressive static loads. The high testing frequency allows time-saving investigations in the very high cycle fatigue regime. Fatigue tests were carried out on ''Concrete 1'' (compressive strength f{sub c} = 80 MPa) and ''Concrete 2'' (f{sub c} = 107 MPa) under purely compressive loading conditions. Experiments at maximum compressive stresses of 0.44 f{sub c} (Concrete 1) and 0.38 f{sub c} (Concrete 2) delivered specimen failures above 109 cycles, indicating that no fatigue limit exists for concrete below one billion load cycles. Resonance frequency, power required to resonate the specimen and second order harmonics of the vibration are used to monitor fatigue damage in situ. Specimens were scanned by X-ray computed tomography prior to and after testing. Fatigue cracks were produced by ultrasonic cycling in the very high cycle fatigue regime at interfaces of grains as well as in cement. The possibilities as well as limitations of ultrasonic fatigue testing of concrete are discussed.

  2. Stand for visual ultrasonic testing of spent fuel

    International Nuclear Information System (INIS)

    Czajkowski, W.; Borek-Kruszewska, E.

    2001-01-01

    A stand for visual and ultrasonic testing of spent fuel, constructed under Strategic Governmental Programme for management of spent fuel and radioactive waste, is presented in the paper. The stand, named 'STEND-1', built up at the Institute of Atomic Energy in Swjerk, is appointed for underwater visual testing of spent fuel elements type MR6 and WWR by means of TV-CCD camera and image processing system and for ultrasonic scanning of external surface of these elements by means of video scan immersion transducer and straight UHT connector. 'STEND-1' is built using flexible in use, high-tensile, anodized aluminum profiles. All the profiles feature longitudinal grooves to accommodate connecting elements and for the attachment of accessories at any position. They are also characterised by straight-through core bores for use with standard fastening elements and to accommodate accessory components. Stand, equipped with automatic control and processing system based on personal computer, may be manually or automatically controlled. Control system of movements of the camera in the vertical axis and rotational movement of spent fuel element permits to fix chosen location of fuel element with accuracy better than 0.1 mm. High resolution of ultrasonic method allows to record damages of outer surface of order 0.1 mm. The results of visual testing of spent fuel are recorded on video tape and then may be stored on the hard disc of the personal computer and presented in shape of photo or picture. Only selected damage surfaces of spent fuel elements are tested by means of ultrasonic scanning. All possibilities of the stand and results of visual testing of spent fuel type WWR are presented in the paper. (author)

  3. A feasiblity study of an ultrasonic test phantom arm

    Science.gov (United States)

    Schneider, Philip

    This thesis is a feasibility study for the creation of a test phantom that replicates the physiological features, from an acoustic and mechanical standpoint, of that of a human arm. Physiological feature set includes; Heart, Arteries, Veins, Bone, Muscle, Fat, Skin, and Dermotographic Features (finger prints). Mechanical Aspects include, vascular compression and distention, elasticity of tissue layers, mechanics of human heart. The end goal of which to have a working understanding of each component in order to create a controllable, real time, physiologically accurate, test phantom for a wide range of ultrasonic based applications. These applications can range from devices like wearable technologies to medical training, to biometric "Liveness" detection methods. The proposed phantom would allow for a number of natural bodily functions to be measured including but not limited to vascular mapping, blood pressure, heart rate, subdermal imaging, and general ultrasonic imaging.

  4. Assessment of Aluminum FSW Joints Using Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Adamus K.

    2017-12-01

    Full Text Available The paper concerns aluminum joints made using friction stir welding. Although in the aerospace industry there is a tendency to replace metal components with composites, aluminum continues to be a valuable material. Its share in the aircraft structures is the biggest among all structural metals. Lots of aluminum components are made of sheets and most of them require joining. Friction stir welding is a relatively new joining technology, particularly with regard to the sheets having a thickness of 1 mm or lower. The paper is dedicated to non-destructive testing of such joints using ultrasonic inspection. It was found that ultrasonic testing allows for distinguishing between joints without material discontinuities, joint with material discontinuities at the advancing side and joint with discontinuities extending through the whole width of the stir zone. During research only horizontally aligned defects were taken into account.

  5. Mechanisation of ultrasonic testing in nuclear power plants

    International Nuclear Information System (INIS)

    Seifert, W.

    1979-01-01

    Mechanical ultrasonic testing devices should meet the following requirements: Remote-controlled or automatic guidance of the US test systems at the test site according to given test parameters; exact positioning of the test system at the test site; high start-up accuracy and reproducibility; access to test regions that are hardly accessible or inaccessible for manual inspection; reduction of the radiation exposure of the operating personnel, and short assembling and testing time. The manipulators developed according to these requirements permit meandering test courses of the US test system on the pressure vessel surface or circular or semicircular courses around the nozzles or pipes in order to test welds and pipe joints. Every movement of the test system is taken up by a transmitting apparatus. (orig./HP) [de

  6. Ultrasonic testing technique for users in practical application. Pt. 8

    International Nuclear Information System (INIS)

    Corsepius, H.W.

    1978-01-01

    In the present, eighth part of ultrasonic testing technique for users in practical application, the two methods 1) testing by gap coupling and 2) testing by the dipping technique are treated. By the first method the probe is clamped in a holding device in such manner that a water-filled gap remains between probe and surface. Through this gap the sonic signal gets into the specimen without mechanical contact between probe and specimen taking place. By the dipping technique testing is performed in a tank filled with water, the probe being guided over the specimen under water. (RW) [de

  7. Ultrasonic testing of electron beam closure weld on pressure vessel

    International Nuclear Information System (INIS)

    Andrews, R.W.

    1975-01-01

    One of the special products manufactured at the General Electric Neutron Devices Department (GEND) is a small stainless steel vessel designed to hold a component under high pressure for long periods. The vessel is a thick-walled cylinder with a threaded receptacle into which a plug is screwed and welded after receiving the unit to be tested. The test cavity is then pressurized through a small diameter opening in the bottom and that opening is welded closed. When x-ray inspection techniques did not reveal defective welds at the threaded plug in a pressured vessel, occasional ''leakers'' occurred. With normal equipment tolerances, the electron beam spike tends to wander from the desired path, particularly at the root of the weld. Ultrasonic techniques were used to successfully inspect the weld. The testing technique is based on the observation that ultrasonic energy is reflected from the unwelded screw threads and not from the regions where the threads are completely fused together by welding. Any gas pore or any threaded region outside the weld bead can produce an echo. The units are rotated while the ultrasonic transducer travels in a direction parallel to the axis of rotation and toward the welded end. This produces a helical scan which is converted to a two-dimensional presentation in which incomplete welds can be noted. (U.S.)

  8. Phased array inspection of large size forged steel parts

    Science.gov (United States)

    Dupont-Marillia, Frederic; Jahazi, Mohammad; Belanger, Pierre

    2018-04-01

    High strength forged steel requires uncompromising quality to warrant advance performance for numerous critical applications. Ultrasonic inspection is commonly used in nondestructive testing to detect cracks and other defects. In steel blocks of relatively small dimensions (at least two directions not exceeding a few centimetres), phased array inspection is a trusted method to generate images of the inside of the blocks and therefore identify and size defects. However, casting of large size forged ingots introduces changes of mechanical parameters such as grain size, the Young's modulus, the Poisson's ratio, and the chemical composition. These heterogeneities affect the wave propagation, and consequently, the reliability of ultrasonic inspection and the imaging capabilities for these blocks. In this context, a custom phased array transducer designed for a 40-ton bainitic forged ingot was investigated. Following a previous study that provided local mechanical parameters for a similar block, two-dimensional simulations were made to compute the optimal transducer parameters including the pitch, width and number of elements. It appeared that depending on the number of elements, backwall reconstruction can generate high amplitude artefacts. Indeed, the large dimensions of the simulated block introduce numerous constructive interferences from backwall reflections which may lead to important artefacts. To increase image quality, the reconstruction algorithm was adapted and promising results were observed and compared with the scattering cone filter method available in the CIVA software.

  9. Contribution of phased array technique to automation in ultrasonic testing

    International Nuclear Information System (INIS)

    Erhard, A.; Schenk, G.; Moehrle, W.; Wuestenberg, H.; Rathgeb, W.

    1989-01-01

    Ultrasonic tests on complicated geometries often require expensive manipulator technique. To guarantee certain information from tests, the control of the manipulator must be matched to the acoustic boundary conditions. In the past and today, complex manipulators were and are being developed and used with tests on such geometries. The results of the measurements with group radiator technique in the bottom hole area or on ducts, showed that the manipulators can be simplified, particularly with regard to their degrees of freedom, e.g.: doing without the axis of rotation to set the angle of squint in testing ducts, without thereby narrowing the test area. In the bottom hole test, it was found that by using the group radiator technique, the test area is expanded, evaluation is simplified and coupling can be ensured. (orig.) [de

  10. Technique for ultrasonic testing of austenitic steel weldments of NPP components

    International Nuclear Information System (INIS)

    Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

    1987-01-01

    Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

  11. The relationship between UT reported size and actual size of the defects in rotor forgings

    International Nuclear Information System (INIS)

    Seong, Un Hak; Kim, Jeong Tae; Park, Yun Sik

    2003-01-01

    In order to evaluate the reliability of rotor forgings, it is very important to know the actual size of the defects in the rotor forgings. The determination of the defect size requires the accurate non-destructive measurement. However, there may be some differences between the reported size with the ultrasonic non-destructive testing method and the actual size of defects. These differences may be a severe cause of errors in evaluation of rotor forgings. So, the calculated size with 'Master Curve' considering safety factor, which is usually larger than the reported size, has been used in evaluation of rotor forgings. The relation between the EFBH (Equivalent Flat Bottom Hole) size measured by non-destructive method and the actual size by destructive method in many rotors manufactured at Doosan was investigated. In this investigation 'Master Curve' compensating the differences between UT reported size and actual size of defects in our rotor forgings was obtainable. The applicability of this 'Master Curve' as a way of calculating the actual defect size was also investigated. For the evaluation of rotor forgings, it is expected that this 'Master Curve' may be used to determine the accurate actual size of defects.

  12. The relationship between UT reported size and actual size of the defects in rotor forgings

    International Nuclear Information System (INIS)

    Seong, Un Hak; Kim, Jeong Tae; Park, Yun Sik

    2003-01-01

    In order to evaluate the reliability of rotor forgings, it is very important to know the actual size of the defects in the rotor forgings. The determination of the defect size requires the accurate non-destructive measurement. However, there may be some difference between the reported size with ultrasonic non-destructive testing method and the actual size of defects. These differences may be a severe cause of errors in evaluation of rotor forgings. So, the calculated size with 'Master Curve' considering safety factor, which is usually larger than the reported size, has been used in evaluation of rotor forgings. The relation between the EFBH (Equivalent Flat Bottom Hole) size measured by non-destructive method and the actual size by destructive method in many rotors manufactured at Doosan was investigated. In this investigation, 'Master Curve' compensating the differences between UT reported size and actual size of defects in our rotor forgings was obtainable. The applicability of this 'Master Curve' as a way of calculating the actual defect size was also investigated. For the evaluation of rotor forgings, it is expected that this 'Master Curve' may be used to determine the accurate actual size of defects.

  13. C-Scan Performance Test of Under-Sodium ultrasonic Waveguide Sensor in Sodium

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2011-01-01

    Reactor core and in-vessel structures of a sodium-cooled fast (SFR) are submerged in opaque liquid sodium in the reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors have developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In previous studies, the ultrasonic waveguide sensor module was designed and manufactured, and the feasibility study of the ultrasonic waveguide sensor was performed. To improve the performance of the ultrasonic waveguide sensor in the under-sodium application, a new concept of ultrasonic waveguide sensors with a Be coated SS304 plate is suggested for the effective generation of a leaky wave in liquid sodium and the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor. In this study, the C-scan performance of the under-sodium ultrasonic waveguide sensor in sodium has been investigated by the experimental test in sodium. The under-sodium ultrasonic waveguide sensor and the sodium test facility with a glove box system and a sodium tank are designed and manufactured to carry out the performance test of under-sodium ultrasonic waveguide sensor in sodium environment condition

  14. Phased array UT (Ultrasonic Testing) used in electricity production plants

    International Nuclear Information System (INIS)

    Kodaira, Takeshi

    2012-01-01

    Phased Array-Ultrasonic testing techniques widely used for detection and quantitative determination of the lattice defects which have been formed from fatigues or stress corrosion cracking in the materials used in the electricity production plants are presented with particular focus on the accurate determination of the defects depth (sizing) and defects discrimination applicable to weld metals of austenite stainless steels and Ni base alloys. The principle of this non-destructive analysis is briefly explained, followed by point and matrix focus phased array methods developed by Mitsubishi Heavy Industries, Ltd are explained rather in detail with illustration and the evaluated results. (S. Ohno)

  15. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    Ishiyama, Toru; Kawasaki, Ichio; Miura, Hirohito

    2014-01-01

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  16. Training methods in non-destructive examination with ultrasonic testing

    International Nuclear Information System (INIS)

    Walte, F.

    1986-01-01

    German concept for inspection of LWR, leak before break, basic safety; General inspection methods; Ultrasonic inspection - basic principle, generation of ultrasound, bulk and surface waves, piezo electric and electromagnetic transducers, energy balance, scattering and adsorption, divergence; Ultra techniques in compliance with KTA-rules - pulse-echo, tandem, throughtransmission; Valuation of ultrasonic indications; Pre- and in-service inspection; Practical part - ultrasonic equipment, ultrasonic piezo electric transducers, wall thickness measurement, crack depth measurement with potential drop technique. (orig.)

  17. Studies of the ultrasonic testing scheme on bonding quality in shield blanket of ITER

    International Nuclear Information System (INIS)

    Shi Sichao; Shen Jingling; He Fengqi; Jin Wanping

    2007-01-01

    International Thermonuclear Experimental Reactor (ITER) is an international cooperative item. One of its components, the First Wall (FW) functioning as neutron shielding and cooling, is an important part. According to the component materials, structural features, testing requirements of the FW, and the ultrasonic propagation characteristics, it is suggested that Broad-band ultrasonic can be used to test the bonding quality of the FW. According to the case mentioned above, the Broad-band Ultrasonic Testing scheme was presented, and the ultrasonic testing feasibility was analyzed theoretically in this paper. (authors)

  18. Development of automatic ultrasonic testing equipment for reactor pressure vessel

    International Nuclear Information System (INIS)

    Jang, Kee Ok; Park, Dae Yung; Park, Moon Hoh; Koo, Kil Mo; Park, Kwang Heui; Kang, Sang Sin; Bang, Heui Song; Noh, Heui Choong; Kong, Woon Sik

    1994-08-01

    The selected weld areas of reactor pressure vessel and adjacent piping are examined by remote mechanized ultrasonic testing(MUT) equipment. Since the MUT equipment was purchased from Southwest Research Institute (SwRI) in April 1985, we have performed 15 inservice inspections and 5 preservice inspections. However, the reliability of examination was recently decreased rapidly as the problems which results from the old age of equipment and the frequent movement to plant site to site have occurred frequently. Therefore, the 3-axis control system hardware in occurring many problems among the equipments of mechanized ultrasonic testing (MUT) was designed and developed to cover the examination areas of nozzle-shell weld as specified in ASME Code Section XI and to improve the examination reliability. The new 3-axis control system hardware with the performance of this project was developed to be compatible with the old one and it was used as dual system or spare parts of the old system. Furthermore, the established technologies are expected to be applied to the similar control systems in nuclear power plant. 17 figs, 2 pix, 2 tabs, 10 refs. (Author)

  19. Development of automatic ultrasonic testing equipment for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Kee Ok; Park, Dae Yung; Park, Moon Hoh; Koo, Kil Mo; Park, Kwang Heui; Kang, Sang Sin; Bang, Heui Song; Noh, Heui Choong; Kong, Woon Sik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-08-01

    The selected weld areas of reactor pressure vessel and adjacent piping are examined by remote mechanized ultrasonic testing(MUT) equipment. Since the MUT equipment was purchased from Southwest Research Institute (SwRI) in April 1985, we have performed 15 inservice inspections and 5 preservice inspections. However, the reliability of examination was recently decreased rapidly as the problems which results from the old age of equipment and the frequent movement to plant site to site have occurred frequently. Therefore, the 3-axis control system hardware in occurring many problems among the equipments of mechanized ultrasonic testing (MUT) was designed and developed to cover the examination areas of nozzle-shell weld as specified in ASME Code Section XI and to improve the examination reliability. The new 3-axis control system hardware with the performance of this project was developed to be compatible with the old one and it was used as dual system or spare parts of the old system. Furthermore, the established technologies are expected to be applied to the similar control systems in nuclear power plant. 17 figs, 2 pix, 2 tabs, 10 refs. (Author).

  20. Parallelization of ultrasonic field simulations for non destructive testing

    International Nuclear Information System (INIS)

    Lambert, Jason

    2015-01-01

    The Non Destructive Testing field increasingly uses simulation. It is used at every step of the whole control process of an industrial part, from speeding up control development to helping experts understand results. During this thesis, a fast ultrasonic field simulation tool dedicated to the computation of an ultrasonic field radiated by a phase array probe in an isotropic specimen has been developed. During this thesis, a simulation tool dedicated to the fast computation of an ultrasonic field radiated by a phased array probe in an isotropic specimen has been developed. Its performance enables an interactive usage. To benefit from the commonly available parallel architectures, a regular model (aimed at removing divergent branching) derived from the generic CIVA model has been developed. First, a reference implementation was developed to validate this model against CIVA results, and to analyze its performance behaviour before optimization. The resulting code has been optimized for three kinds of parallel architectures commonly available in workstations: general purpose processors (GPP), many-core co-processors (Intel MIC) and graphics processing units (nVidia GPU). On the GPP and the MIC, the algorithm was reorganized and implemented to benefit from both parallelism levels, multithreading and vector instructions. On the GPU, the multiple steps of field computing have been divided in multiple successive CUDA kernels. Moreover, libraries dedicated to each architecture were used to speedup Fast Fourier Transforms, Intel MKL on GPP and MIC and nVidia cuFFT on GPU. Performance and hardware adequation of the produced codes were thoroughly studied for each architecture. On multiple realistic control configurations, interactive performance was reached. Perspectives to address more complex configurations were drawn. Finally, the integration and the industrialization of this code in the commercial NDT platform CIVA is discussed. (author) [fr

  1. New contributions to granite characterization by ultrasonic testing.

    Science.gov (United States)

    Cerrillo, C; Jiménez, A; Rufo, M; Paniagua, J; Pachón, F T

    2014-01-01

    Ultrasound evaluation permits the state of rocks to be determined quickly and cheaply, satisfying the demands faced by today's producers of ornamental stone, such as environmental sustainability, durability and safety of use. The basic objective of the present work is to analyse and develop the usefulness of ultrasound testing in estimating the physico-mechanical properties of granite. Various parameters related to Fast Fourier Transform (FFTs) and attenuation have been extracted from some of the studies conducted (parameters which have not previously been considered in work on this topic, unlike the ultrasonic pulse velocity). The experimental study was carried out on cubic specimens of 30 cm edges using longitudinal and shear wave transducers and equipment which extended the normally used natural resonance frequency range up to 500 kHz. Additionally, a validation study of the laboratory data has been conducted and some methodological improvements have been implemented. The main contribution of the work is the analysis of linear statistical correlations between the aforementioned new ultrasound parameters and physico-mechanical properties of the granites that had not previously been studied, i.e., resistance to salt crystallization and breaking load for anchors. Being properties that directly affect the durability and safety of use of granites, these correlations consolidate ultrasonics as a nondestructive method well suited to this type of material. Copyright © 2013 Elsevier B.V. All rights reserved.

  2. Accelerated ultrasonic fatigue testing applications and research trends

    Energy Technology Data Exchange (ETDEWEB)

    Cho, In Sik; Shin, Choongshig; Kim, Jong Yup; Jeon, Yongho [Ajou Univ., Gyeonggi (Somalia)

    2012-06-15

    Very high cycle fatigue (VHCF) behavior of aerospace components has emerged much attention due to their long service life. In this study, a piezoelectric ultrasonic fatigue testing (UFT) system has been developed by Mbrosiatec Co., Ltd. to study the high cycle fatigue (HCF) strength of Ti 6Al 4V alloy. Hourglass shaped specimens have been investigated in the range from 10'6' to 10'9' cycles at room temperature under completely reversed R=-1 loading conditions, Scanning electron microscopy (SEM) analysis revealed that failures occurred in the entire range up to the gigacycle regime, and the fractures have been found to be initiated from the surface, unlike in steels. However, it was found from the SEM microgprahs that microcracks transformed into intergranular fractures. Thus, it can be concluded from according to the results that this test method can be applicable to commercialized automotive and railroad parts that require high cycle fatigue strength.

  3. Accelerated ultrasonic fatigue testing applications and research trends

    International Nuclear Information System (INIS)

    Cho, In Sik; Shin, Choongshig; Kim, Jong Yup; Jeon, Yongho

    2012-01-01

    Very high cycle fatigue (VHCF) behavior of aerospace components has emerged much attention due to their long service life. In this study, a piezoelectric ultrasonic fatigue testing (UFT) system has been developed by Mbrosiatec Co., Ltd. to study the high cycle fatigue (HCF) strength of Ti 6Al 4V alloy. Hourglass shaped specimens have been investigated in the range from 10'6' to 10'9' cycles at room temperature under completely reversed R=-1 loading conditions, Scanning electron microscopy (SEM) analysis revealed that failures occurred in the entire range up to the gigacycle regime, and the fractures have been found to be initiated from the surface, unlike in steels. However, it was found from the SEM microgprahs that microcracks transformed into intergranular fractures. Thus, it can be concluded from according to the results that this test method can be applicable to commercialized automotive and railroad parts that require high cycle fatigue strength

  4. Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing

    International Nuclear Information System (INIS)

    Kwon, Ho Young; Lim, Jong Ho; Kang, Sei Sun

    2000-01-01

    Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controlled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects

  5. Ductile fracture evaluation of ductile cast iron and forged steel by nonlinear-fracture-mechanics. Pt. 1. Tensile test by large scaled test pieces with surface crack

    International Nuclear Information System (INIS)

    Kosaki, Akio; Ajima, Tatsuro; Inohara, Yasuto

    1999-01-01

    The ductile fracture tests of Ductile Cast Iron and Forged Steel under a tensile stress condition were conducted using large-scaled flat test specimens with a surface crack and were evaluated by the J-integral values, in order to propose an evaluation method of initiation of ductile fracture of a cask body with crack by nonlinear-fracture-mechanics. Following results were obtained. 1) 1 -strain relations of Ductile Cast Iron and Forged Steel under the tensile stress condition were obtained, which is necessary for the development of J-integral design curves for evaluating the initiation of ductile fracture of the cask body. 2) In case of Ductile Cast Iron, the experimental J-integral values obtained from strain-gauges showed a good agreement with the linear-elastic-theory by Raju and Newman at room temperature, in both elastic and plastic regions. But, at 70degC in plastic region, the experimental i-integral values showed middle values between those predicted by the linear-elastic-theory and by the non- linear-elastic- theory (based on the fully plastic solution by Yagawa et al.). 3) In case of Forged Steel at both -25degC and room temperature, the experimental i-integral values obtained from strain-gauges showed a good agreement with those predicted by the linear-elastic-theory by Raju and Newman, in the elastic region. In the plastic region, however, the experimental i-integral values fell apart from the curve predicted by the linear-elastic-theory by Raju and Newman, and also approached to those by the non-linear-elastic-theory with increasing strain.(author)

  6. Monitoring of PHWR end cap weld quality by ultrasonic testing

    International Nuclear Information System (INIS)

    Laxminarayana, B.

    1996-01-01

    In Pressurized Heavy Water Reactor fuel fabrication, the end cap welding is an important process. Till date about 16,000 welds have been studied ultrasonically. This paper discusses the experimental results and the design of a semi automatic ultrasonic equipment incorporating features for both backward and forward integration. (author)

  7. Double-shell tank integrity assessments ultrasonic test equipment performance test

    Energy Technology Data Exchange (ETDEWEB)

    Pfluger, D.C.

    1996-09-26

    A double-shell tank (DST) inspection (DSTI) system was performance tested over three months until August 1995 at Pittsburgh, Pennsylvania, completing a contract initiated in February 1993 to design, fabricate, and test an ultrasonic inspection system intended to provide ultrasonic test (UT) and visual data to determine the integrity of 28 DSTs at Hanford. The DSTs are approximately one-million-gallon underground radioactive-waste storage tanks. The test was performed in accordance with a procedure (Jensen 1995) that included requirements described in the contract specification (Pfluger 1995). This report documents the results of tests conducted to evaluate the performance of the DSTI system against the requirements of the contract specification. The test of the DSTI system also reflects the performance of qualified personnel and operating procedures.

  8. Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

    International Nuclear Information System (INIS)

    ANDREWS, J.E.

    2000-01-01

    This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications

  9. Ultrasonic sectional imaging for crack identification. Part 1. Confirmation test of essential factors for ultrasonic imaging

    International Nuclear Information System (INIS)

    Sasahara, Toshihiko

    2008-01-01

    Since the first reports of inter-granular stress corrosion crack (IGSCC) in boiling water reactor (BWR) pipe in the 1970s, nuclear power industry has focused considerable attention on service induced crack detection and sizing using ultrasonic examination. In recent years, phased array systems, those reconstruct high quality flaw images at real time are getting to apply for crack detection and sizing. But because the price of phased array systems are expensive for inspection vendors, field application of phased array systems are limited and reliable ultrasonic imaging systems with reasonable price are expected. This paper will discuss cost effective ultrasonic equipment with sectional image (B-scan) presentation as the simplified imaging system for assisting ultrasonic examination personnel. To develop the simplified B-scan imaging system, the frequency characteristics of IGSCC echoes and neighboring geometry echoes such as base-metal to weld interface and inner surface of a pipe are studied. The experimental study confirmed the reflectors have different frequency characteristics and 2MHz is suitable to visualize IGSCC and 5MHz and higher frequency are suitable to reconstruct geometry images. The other study is the amplifier selection for the imaging system. To reconstruct images of IGSCC and geometry echoes, the ultrasonic imaging instrument with linear amplifier has to adjust gain setting to the target. On the other hand, the ultrasonic imaging instrument with logarithmic amplifier can collect and display wider dynamic range on a screen and this wider dynamic range are effective to visualize IGSCC and geometry echoes on a B-scan presentation at a time. (author)

  10. Development of prototype virtual testing system for ultrasonic examination engineers

    International Nuclear Information System (INIS)

    Shohji, Hajime; Hide, Koichiro

    2015-01-01

    The reliability of inspection results is affected by the skill of examination personnel, particularly with regard to manual ultrasonic testing (UT). The number and design of test specimens are among the most important points to be considered during training or assessing the qualification of UT examination personnel. For training, a simulated UT training system using a computer mouse or touch sensor was proposed. However, this system proved to be inadequate as a replacement with for actual UT work. In this study, we have developed a novel virtual UT system that simulates actual UT work for piping welds. This system (Tool for Realistic UltraSound Testing) consists of a dummy UT probe, dummy piping, a computer system, and a 3D position detection system. It can detect the state of the dummy probe (3D position, skewing angle), and displays recorded A-scan data corresponding to the dummy probe status with random noise. Furthermore, it does not display A-scan data if the dummy probe is not in contact with the pipe. Thus, in this way, the system simulates actual UT work. Using this system, it is possible to significantly reduce the number of test specimens being utilized for training or assessing the qualification of UT examination personnel. Additionally, highly efficient training and certification will be achieved through this system. (author)

  11. Further Experiments with Lok-Test and Ultrasonic Test in Relation to Fresh and Hardened Concrete

    DEFF Research Database (Denmark)

    Jensen, Jens Kristian Jehrbo

    Lok-test is mainly a non-destructive pull-out test for determination of concrete strength. The method is deseribed in (l) and it is detailed discussed in theory (2). The method is welknown in practice. Ultrasonic is commonly used for investigations of several materials, especially concrete. In a ....... In a project (3) about non-destructive testing of concrete different methods and the relations to concrete are discussed in theory and practice. This paper point out some interesting results from further experiments in this area.......Lok-test is mainly a non-destructive pull-out test for determination of concrete strength. The method is deseribed in (l) and it is detailed discussed in theory (2). The method is welknown in practice. Ultrasonic is commonly used for investigations of several materials, especially concrete...

  12. Mid-infrared pulsed laser ultrasonic testing for carbon fiber reinforced plastics.

    Science.gov (United States)

    Kusano, Masahiro; Hatano, Hideki; Watanabe, Makoto; Takekawa, Shunji; Yamawaki, Hisashi; Oguchi, Kanae; Enoki, Manabu

    2018-03-01

    Laser ultrasonic testing (LUT) can realize contactless and instantaneous non-destructive testing, but its signal-to-noise ratio must be improved in order to measure carbon fiber reinforced plastics (CFRPs). We have developed a mid-infrared (mid-IR) laser source optimal for generating ultrasonic waves in CFRPs by using a wavelength conversion device based on an optical parametric oscillator. This paper reports a comparison of the ultrasonic generation behavior between the mid-IR laser and the Nd:YAG laser. The mid-IR laser generated a significantly larger ultrasonic amplitude in CFRP laminates than a conventional Nd:YAG laser. In addition, our study revealed that the surface epoxy matrix of CFRPs plays an important role in laser ultrasonic generation. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. Uncertainty management in knowledge based systems for nondestructive testing-an example from ultrasonic testing

    International Nuclear Information System (INIS)

    Rajagopalan, C.; Kalyanasundaram, P.; Baldev Raj

    1996-01-01

    The use of fuzzy logic, as a framework for uncertainty management, in a knowledge-based system (KBS) for ultrasonic testing of austenitic stainless steels is described. Parameters that may contain uncertain values are identified. Methodologies to handle uncertainty in these parameters using fuzzy logic are detailed. The overall improvement in the performance of the knowledge-based system after incorporating fuzzy logic is discussed. The methodology developed being universal, its extension to other KBS for nondestructive testing and evaluation is highlighted. (author)

  14. Development of ultrasonic testing equipment incorporating electromagnetic acoustic transducer

    International Nuclear Information System (INIS)

    Sato, Michio; Kimura, Motohiko; Okano, Hideharu; Miyazawa, Tatsuo; Nagase, Koichi; Ishikawa, Masaaki

    1989-01-01

    An ultrasonic testing equipment for use in in-service inspection of nuclear power plant piping has been developed, which comprises an angle-beam electromagnetic acoustic transducer mounted on a vehicle for scanning the piping surface to be inspected. The transducer functions without direct contact with the piping surface through couplant, and the vehicle does not require a guide track installed on the piping surface, being equipped with magnetic wheels that adhere to the piping material, permitting it to travel along the circumferential weld joint of a carbon steel pipe. The equipment thus dispenses with the laborious manual work involved in preparing the piping for inspection, such as removal of protective coating, surface polishing and installation of guide track and thereby considerably reduces the duration of inspection. The functioning principle and structural features of the transducer and vehicle are described, together with the results of trial operation of a prototype unit, which proved a 1mm deep notch cut on a test piece of 25mm thick carbon steel plate to be locatable with an accuracy of ±2mm. (author)

  15. Frequency-domain imaging algorithm for ultrasonic testing by application of matrix phased arrays

    Directory of Open Access Journals (Sweden)

    Dolmatov Dmitry

    2017-01-01

    Full Text Available Constantly increasing demand for high-performance materials and systems in aerospace industry requires advanced methods of nondestructive testing. One of the most promising methods is ultrasonic imaging by using matrix phased arrays. This technique allows to create three-dimensional ultrasonic imaging with high lateral resolution. Further progress in matrix phased array ultrasonic testing is determined by the development of fast imaging algorithms. In this article imaging algorithm based on frequency domain calculations is proposed. This approach is computationally efficient in comparison with time domain algorithms. Performance of the proposed algorithm was tested via computer simulations for planar specimen with flat bottom holes.

  16. Sizing of cracks by ultrasonic testing - Diffraction methods

    International Nuclear Information System (INIS)

    Hoegberg, K.; Sattari-Far, I.; Pers-Anderson, E.B.

    1989-01-01

    The work has been concentrated on manual ultrasonic testing of plates in carbon and austenitic steel with thicknesses of 10-40 mm. Evaluation of data was performed by studying the amplitude, accuracy (crack depth) and visibility. The experience from the project showed that identification of the weak signals from the crack tips requires well-trained personnel. Besides that, the following can be recommended: Estimate if the crack has compressive stresses. Especially shallow cracks are exposed for compressive stresses. Chose a refraction angle ≥ 60 degrees if the crack is deep. Try both low (approx equivalent to 2MHz) and high (approx equivalent to 4-5MHz) frequency. Lower frequencies often increase amplitude response. Avoid the combination of refraction angle greater than 60 degrees and low frequency. Inspect with half as well as full skip. Sometimes a stronger signal is received for full skip, because the amplitude of the diffracted signal is higher from the cracked side. Use complementary measurements with mode conversion techniques. Focused probes can improve the results, especially for complicated geometries. Do not use reference reflectors of EDM-notch type for verification of signal amplitude. No correlation between amplitude from an EDM-notch tip and a crack tip exists. Reference reflectors of EDM-notch type can be used to verify the resolution of the system. A shallow EDM-notch can show if the probe can separate the tip and corner. It is our experience that general solutions does not exist, and each case needs an individual solution

  17. Development of automatic Ultrasonic testing equipment for reactor pressure vessel

    International Nuclear Information System (INIS)

    Kim, Kor R.; Kim, Jae H.; Lee, Jae C.

    1996-06-01

    The selected weld areas of a reactor pressure vessel and adjacent piping are examined by the remote mechanized ultrasonic testing (MUT) equipment. Since the MUT equipment was purchased from southwest Research Institute (SwRI) in April 1985, 15 inservice inspections and 5 preservice inspections are performed with this MUT equipment. However due to the old age of the equipment and frequent movements to plant sites, the reliability of examination was recently decreased rapidly and it is very difficult to keep spare parts. In order to resolve these problems and to meet the strong request from plant sites, we intend to develop a new 3-axis control system including hardware and software. With this control system, we expect more efficient and reliable examination of the nozzle to shell weld areas, which is specified in ASME Code Section XI. The new 3-axis control system hardware and software were designed and development of our own control system, the advanced technologies of computer control mechanism were established and examination reliability of the nozzle to shell weld area was improved. With the development of our 3-axis control system for PaR ISI-2 computer control system, the reliability of nozzle to shell weld area examination has been improved. The established technologies from the development and detailed analysis of existing control system, are expected to be applied to the similar control systems in nuclear power plants. (author). 12 refs., 4 tabs., 33 figs

  18. Development of automatic Ultrasonic testing equipment for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kor R.; Kim, Jae H.; Lee, Jae C.

    1996-06-01

    The selected weld areas of a reactor pressure vessel and adjacent piping are examined by the remote mechanized ultrasonic testing (MUT) equipment. Since the MUT equipment was purchased from southwest Research Institute (SwRI) in April 1985, 15 inservice inspections and 5 preservice inspections are performed with this MUT equipment. However due to the old age of the equipment and frequent movements to plant sites, the reliability of examination was recently decreased rapidly and it is very difficult to keep spare parts. In order to resolve these problems and to meet the strong request from plant sites, we intend to develop a new 3-axis control system including hardware and software. With this control system, we expect more efficient and reliable examination of the nozzle to shell weld areas, which is specified in ASME Code Section XI. The new 3-axis control system hardware and software were designed and development of our own control system, the advanced technologies of computer control mechanism were established and examination reliability of the nozzle to shell weld area was improved. With the development of our 3-axis control system for PaR ISI-2 computer control system, the reliability of nozzle to shell weld area examination has been improved. The established technologies from the development and detailed analysis of existing control system, are expected to be applied to the similar control systems in nuclear power plants. (author). 12 refs., 4 tabs., 33 figs.

  19. Manufacturing of Precision Forgings by Radial Forging

    International Nuclear Information System (INIS)

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-01

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  20. Quality assurance for hammer forgings

    International Nuclear Information System (INIS)

    Potthast, E.

    1984-01-01

    The quality assurance program introduced by Arbed Saarstahl and laid down in a quality assurance manual is described. A particular attention is attached thereby both to quality practice proper and to a reliable flow of information amongst all the persons involved. The production and test sequence schedules of the hammer forging plant are illustrated by the example of a forged valve housing for nuclear power plants. These schedules specify not only the forging process in the individual production stages but also the workpiece contour after each working operation, the heat treatment, the furnace charging, and the inspection of finished parts. The formalization of the tests is designed both to promote the customer's trust towards the supplier and to prevent the formal operations involved from hindering further technical development. (orig.) [de

  1. More recent developments for the ultrasonic testing of light water reactor pressure vessels

    International Nuclear Information System (INIS)

    Seiger, H.; Engl, G.

    1976-01-01

    The development of an ultrasonic testing method for the inspection from the outside of the areas close to the cladding of the spherical fields of holes of light water reactor pressure vessels is described

  2. Enhancing reliability of ultrasonic testing of welds of nuclear power plant equipment

    International Nuclear Information System (INIS)

    Shcherbinskij, V.G.

    1981-01-01

    Results of investigation of factors influencing the reliability of manual ultrasonic testing of welded joints and weld deposited metal power-generating equipment are presented. Recommendations on the enhancing of reliability are given [ru

  3. Laser-Ultrasonic Testing and its Applications to Nuclear Reactor Internals

    Science.gov (United States)

    Ochiai, M.; Miura, T.; Yamamoto, S.

    2008-02-01

    A new nondestructive testing technique for surface-breaking microcracks in nuclear reactor components based on laser-ultrasonics is developed. Surface acoustic wave generated by Q-switched Nd:YAG laser and detected by frequency-stabilized long pulse laser coupled with confocal Fabry-Perot interferometer is used to detect and size the cracks. A frequency-domain signal processing is developed to realize accurate sizing capability. The laser-ultrasonic testing allows the detection of surface-breaking microcrack having a depth of less than 0.1 mm, and the measurement of their depth with an accuracy of 0.2 mm when the depth exceeds 0.5 mm including stress corrosion cracking. The laser-ultrasonic testing system combined with laser peening system, which is another laser-based maintenance technology to improve surface stress, for inner surface of small diameter tube is developed. The generation laser in the laser-ultrasonic testing system can be identical to the laser source of the laser peening. As an example operation of the system, the system firstly works as the laser-ultrasonic testing mode and tests the inner surface of the tube. If no cracks are detected, the system then changes its work mode to the laser peening and improves surface stress to prevent crack initiation. The first nuclear industrial application of the laser-ultrasonic testing system combined with the laser peening was completed in Japanese nuclear power plant in December 2004.

  4. Artificial intelligence and ultrasonic tests in detection of defects

    International Nuclear Information System (INIS)

    Barrera Cardiel, G.; Fabian Alvarez, M. a.; Velez Martinez, M.; Villasenor, L.

    2001-01-01

    One of the most serious problems in the quality control of welded unions is the location, identification and classification of defects. As a solution to this problem, a technique for classification, applicable to welded unions done by electric arc welding as well as by friction, is proposed; it is based on ultrasonic signals. The neuronal networks proposed are Kohonen and Multilayer Percept ron, all in a virtual instrument environment. Currently the techniques most used in this field are: radiological analysis (X-rays) and ultrasonic analysis (ultrasonic waves). The X-ray technique in addition to being dangerous requires highly specialized personnel and equipment, therefore its use is restricted. The ultrasonic technique, in spite of being one of the most used for detection of discontinuities, requires personnel with wide experience in the interpretation of ultrasonic signals, this is a time-consuming process which necessarily increases its operation cost. The classification techniques that we propose turn out to be safe, reliable, inexpensive and easy to implement for the solution of this important problem. (Author) 8 refs

  5. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo

    2012-01-01

    torque during testing combined with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, i.e. phosphate coating plus soap, phosphate...

  6. Progress and Challenges of Ultrasonic Testing for Stress in Remanufacturing Laser Cladding Coating

    Directory of Open Access Journals (Sweden)

    Xiao-Ling Yan

    2018-02-01

    Full Text Available Stress in laser cladding coating is an important factor affecting the safe operation of remanufacturing components. Ultrasonic testing has become a popular approach in the nondestructive evaluation of stress, because it has the advantages of safety, nondestructiveness, and online detection. This paper provides a review of ultrasonic testing for stress in remanufacturing laser cladding coating. It summarizes the recent research outcomes on ultrasonic testing for stress, and analyzes the mechanism of ultrasonic testing for stress. Remanufacturing laser cladding coating shows typical anisotropic behaviors. The ultrasonic testing signal in laser cladding coating is influenced by many complex factors, such as microstructure, defect, temperature, and surface roughness, among others. At present, ultrasonic testing for stress in laser cladding coating can only be done roughly. This paper discusses the active mechanism of micro/macro factors in the reliability of stress measurement, as well as the impact of stress measurement on the quality and safety of remanufacturing components. Based on the discussion, this paper proposes strategies to nondestructively, rapidly, and accurately measure stress in remanufacturing laser cladding coating.

  7. Method of case hardening depth testing by using multifunctional ultrasonic testing instrument

    International Nuclear Information System (INIS)

    Salchak, Y A; Sednev, D A; Ardashkin, I B; Kroening, M

    2015-01-01

    The paper describes usability of ultrasonic case hardening depth control applying standard instrument of ultrasonic inspections. The ultrasonic method of measuring the depth of the hardened layer is proposed. Experimental series within the specified and multifunctional ultrasonic equipment are performed. The obtained results are compared with the results of a referent method of analysis. (paper)

  8. Automatic ultrasonic testing and the LOFT in-service inspection program

    International Nuclear Information System (INIS)

    Hunter, J.A.

    1980-01-01

    An automatic ultrasonic testing system has been developed which significantly improves the flaw indication detection and characterization capability over the capability of conventional volumetric examination techniques. The system utilizes an accurately located ultrasonic sensor to generate the examination data. A small computer performs and integrates control and data input/output functions. Computer software has been developed to provide a rigorous method for data analysis and ultrasonic image interpretation. The system has been used as part of an in-service inspection program to examine welds in thich austenitic stainless steel pipes in a small experimental nuclear reactor

  9. Modelling of ultrasonic nondestructive testing in anisotropic materials - Rectangular crack

    International Nuclear Information System (INIS)

    Bostroem, A.

    2001-12-01

    Nondestructive testing with ultrasound is a standard procedure in the nuclear power industry when searching for defects, in particular cracks. To develop and qualify testing procedures extensive experimental work on test blocks is usually required. This can take a lot of time and therefore be quite costly. A good mathematical model of the testing situation is therefore of great value as it can reduce the experimental work to a great extent. A good model can be very useful for parametric studies and as a pedagogical tool. A further use of a model is as a tool in the qualification of personnel. In anisotropic materials, e.g. austenitic welds, the propagation of ultrasound becomes much more complicated as compared to isotropic materials. Therefore, modelling is even more useful for anisotropic materials, and it in particular has a greater pedagogical value. The present project has been concerned with a further development of the anisotropic capabilities of the computer program UTDefect, which has so far only contained a strip-like crack as the single defect type for anisotropic materials. To be more specific, the scattering by a rectangular crack in an anisotropic component has been studied and the result is adapted to include transmitting and receiving ultrasonic probes. The component under study is assumed to be anisotropic with arbitrary anisotropy. On the other hand, it is assumed to be homogeneous, and this in particular excludes most welds, where it is seldom an adequate approximation to assume homogeneity. The anisotropy may be arbitrarily oriented and the same is true of the rectangular crack. The crack may also be located near a backside of the component. To solve the scattering problem for the crack an integral equation method is used. The probe model has been developed in an earlier project and to compute the signal response in the receiving probe an electromechanical reciprocity argument is employed. As a rectangle is a truly 3D scatterer the sizes of the

  10. Ultrasonic and advanced methods for nondestructive testing and material characterization

    National Research Council Canada - National Science Library

    Chen, C. H

    2007-01-01

    ... and physics among others. There are at least two dozen NDT methods in use. In fact any sensor that can examine the inside of material nondestructively is useful for NDT. However the ultrasonic methods are still most popular because of its capability, flexibility, and relative cost effectiveness. For this reason this book places a heavy emphasis...

  11. Recording length criteria as applied in ultrasonic testing

    International Nuclear Information System (INIS)

    Fischer, E.; Kroening, M.; Schober, H.; Fischdick, H.

    1983-01-01

    An appreciable method used to assess the quality and integrity of safety-related components in light water reactors is the ultrasonic examination, in which case great importance is attributed to the criteria pertaining to recording length and permissible defect size. The development of the recording length criteria as applied when employing this method of examination is portrayed, the latter being based on the criteria which have proven themselves throughout long years of practice in the examination of conventional components. When taking these criteria into account the application of conventional ultrasonic techniques often leads to problems in the case of thick-walled components the reason being that indications are overrated. Taking the design of reactor components as the basic point of consideration, modified criteria are derived particularly when the size of discontinuities calculated by fracture mechanics analyses is taken into account. The introduction of new ultrasonic examination techniques such as, for example, focussed probes revealed that a considerably more realistic assessment is possible and consequently results in a reduction of unnecessary repairs. A comparison of the size of indications determined using conventional and analytical technqiues renders possible the anchoring of an intermediate stage in the evaluation of indications which is encompassed in the consideration of the bundle divergence. Thus a new concept is realized for the evaluation of ultrasonic indications detected in reactor components, which in the meantime has found its way into the associated regulatory guides. (orig.)

  12. Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings

    International Nuclear Information System (INIS)

    Brekow, G.; Wuestenberg, H.; Hesselmann, H.; Rathgeb, W.

    1991-01-01

    Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings. The pipe connection inner corner tests in feedwater lines to the main coolant pipe were carried out by Preussen-Elektra in cooperation with Siemens KWU and the BAM with the ultrasonic phased array method. The testing plan was developed by means of a computed model. For a trial of the testing plan, numerous ultrasonic measurements with the phased array method were carried out using a pipe test piece with TH-type inner edges, which was a 1:1 model of the reactor component to be tested. The data measured at several test notches in the pipe connection inner edge area covered by a plating of 6 mm were analyzed. (orig./MM) [de

  13. Performance testing of a system for remote ultrasonic examination of the Hanford double-shell waste storage tanks

    International Nuclear Information System (INIS)

    Pfluger, D.C.; Somers, T.; Berger, A.D.

    1995-02-01

    A mobile robotic inspection system is being developed for remote ultrasonic examination of the double wall waste storage tanks at Hanford. Performance testing of the system includes demonstrating robot mobility within the tank annulus, evaluating the accuracy of the vision based navigation process, and verifying ultrasonic and video system performance. This paper briefly describes the system and presents a summary of the plan for performance testing of the ultrasonic testing system. Performance test results will be presented at the conference

  14. Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

    Energy Technology Data Exchange (ETDEWEB)

    ANDREWS, J.E.

    2000-01-27

    This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications.

  15. Nonlinear NDT: A Route to Conventional Ultrasonic Testing

    OpenAIRE

    Igor Solodov

    2016-01-01

    The bottleneck problem of nonlinear NDT is a low efficiency of conversion from fundamental frequency to nonlinear frequency components. In this paper, it is proposed to use a combination of nonlinearity with Local Defect Resonance (LDR) to enhance substantially the input-output conversion. Since LDR is an efficient resonance “amplifier” of the local vibrations, it manifests a profound nonlinearity even at moderate ultrasonic excitation level. As the driving frequency matches the LDR-frequency...

  16. Nickel-base alloy forgings for advanced high temperature power plants

    Energy Technology Data Exchange (ETDEWEB)

    Donth, B.; Diwo, A.; Blaes, N.; Bokelmann, D. [Saarschmiede GmbH Freiformschmiede, Voelklingen (Germany)

    2008-07-01

    The strong efforts to reduce the CO{sub 2} emissions lead to the demand for improved thermal efficiency of coal fired power plants. An increased thermal efficiency can be realised by higher steam temperatures and pressures in the boiler and the turbine. The European development aims for steam temperatures of 700 C which requires the development and use of new materials and also associated process technology for large components. Temperatures of 700 C and above are too high for the application of ferritic steels and therefore only Nickel-Base Alloys can fulfill the required material properties. In particular the Nickel-Base Alloy A617 is the most candidate alloy on which was focused the investigation and development in several German and European programs during the last 10 years. The goal is to verify and improve the attainable material properties and ultrasonic detectability of large Alloy 617 forgings for turbine rotors and boiler parts. For many years Saarschmiede has been manufacturing nickel and cobalt alloys and is participating the research programs by developing the manufacturing routes for large turbine rotor forgings up to a maximum diameter of 1000 mm as well as for forged tubes and valve parts for the boiler side. The experiences in manufacturing and testing of very large forgings made from nickel base alloys for 700 C steam power plants are reported. (orig.)

  17. Modelling of ultrasonic nondestructive testing of cracks in claddings

    International Nuclear Information System (INIS)

    Bostroem, Anders; Zagbai, Theo

    2006-05-01

    noted that this is treated as an internal crack that approaches the surface. This means that the crack mouth remains closed in the limit, contrary to what is to be expected of a real surface-breaking crack. At least in pulse-echo testing and not too low frequencies (a crack that is smaller than a wavelength), the experience from previous projects is that the difference between the cracks with closed and open mouths is very minor, so that the crack with closed mouth can be used as a good approximation for a real surface-breaking crack. In two dimensions there is a decoupling of ultrasonic waves in SH and coupled P-SV waves with polarization out of the plane or in the plane, respectively. These two subproblems have both been investigated with a hypersingular integral equation technique. In this method the integral equation contains a Green's function that takes care of all the structure except the crack. This Green's function is determined with the null field approach, which in itself is a type of integral method. Probe modelling is performed in the usual way by prescribing its traction vector on the component and the action as a receiver is modelled by a reciprocity argument. Some numerical results are given for a case with an isotropic ferritic base material and an anisotropic austenitic cladding. Only a pulse-echo situation is considered with a line scan showing the amplitude at a fixed frequency. The presence of the cladding and the interface corrugation has a strong influence in most cases. The amplitude can both increase and decrease due to the corrugations and the peak response can be moved sideways

  18. Modelling of ultrasonic nondestructive testing of cracks in claddings

    Energy Technology Data Exchange (ETDEWEB)

    Bostroem, Anders; Zagbai, Theo [Calmers Univ. of Technology, Goeteborg (Sweden). Dept. of Applied Mechanics

    2006-05-15

    noted that this is treated as an internal crack that approaches the surface. This means that the crack mouth remains closed in the limit, contrary to what is to be expected of a real surface-breaking crack. At least in pulse-echo testing and not too low frequencies (a crack that is smaller than a wavelength), the experience from previous projects is that the difference between the cracks with closed and open mouths is very minor, so that the crack with closed mouth can be used as a good approximation for a real surface-breaking crack. In two dimensions there is a decoupling of ultrasonic waves in SH and coupled P-SV waves with polarization out of the plane or in the plane, respectively. These two subproblems have both been investigated with a hypersingular integral equation technique. In this method the integral equation contains a Green's function that takes care of all the structure except the crack. This Green's function is determined with the null field approach, which in itself is a type of integral method. Probe modelling is performed in the usual way by prescribing its traction vector on the component and the action as a receiver is modelled by a reciprocity argument. Some numerical results are given for a case with an isotropic ferritic base material and an anisotropic austenitic cladding. Only a pulse-echo situation is considered with a line scan showing the amplitude at a fixed frequency. The presence of the cladding and the interface corrugation has a strong influence in most cases. The amplitude can both increase and decrease due to the corrugations and the peak response can be moved sideways.

  19. System for ultrasonic testing of welded seams. Einrichtung zur Ultraschallpruefung von Schweissnaehten

    Energy Technology Data Exchange (ETDEWEB)

    Bondarenko, J K; Troizkij, V A; Agronskaja, E V; Vasiliev, L N; Orel, V G; Naida, V L; Baldakov, V F; Ustjusanin, J V; Litvinenko, V A; Petrovskij, S N

    1984-07-12

    The invention concerns a device for the ultrasonic testing of welded joints which can be used in particular for quality control of multi-layer weldments. The testing equipment consists of probe, material testing device, amplitude discriminator, recording device, up and down counters and threshold value stages. (GSCH).

  20. The ultrasonic testing of austenitic welds and claddings as described in the handbooks of the IIW

    International Nuclear Information System (INIS)

    Neumann, E.; Wuestenberg, H.

    1991-01-01

    The handbooks of the International Institute of Welding (IIW) are to give guidance in the use of ultrasonic testing techniques developed for austenitic welded joints and platings, and serve as a pattern for working out testing instructions for these special tests. Basically these handbooks consist of the metallurgical description of the test subjects; sound propagation in acoustically anisotropic structures; description of testing techniques, and guidance in preparing testing instructions. (orig./DG) [de

  1. Experience with automatic ultrasonic testing with the P-scan system

    International Nuclear Information System (INIS)

    Edelmann, X.; Pfister, O.; Allidi, F.

    1989-01-01

    In this contribution, there is a report on experience in the automated ultrasonic testing of Austenitic components with the P-scan system. Examples of testing Austenitic joints and mixed joints on pipeline systems in the primary circuit of nuclear powerstations are discussed. Further, the mechanised measurement of wall thickness of pipelines endangered by erosion and corrosion is dealt with. (MM) [de

  2. Standard practice for ultrasonic testing of wrought products

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2013-01-01

    1.1 Purpose—This practice establishes the minimum requirements for ultrasonic examination of wrought products. Note 1—This standard was adopted to replace MIL-STD-2154, 30 Sept. 1982. This standard is intended to be used for the same applications as the document which it replaced. Users should carefully review its requirements when considering its use for new, or different applications, or both. 1.2 Application—This practice is applicable for examination of materials such as, wrought metals and wrought metal products. 1.2.1 Wrought Aluminum Alloy Products—Examination shall be in accordance with Practice B 594. 1.3 Acceptance Class—When examination is performed in accordance with this practice, engineering drawings, specifications, or other applicable documents shall indicate the acceptance criteria. Five ultrasonic acceptance classes are defined in Table 1. One or more of these classes may be used to establish the acceptance criteria or additional or alternate criteria may be specified. 1.4 Ord...

  3. Improvement of defect characterization in ultrasonic testing by adaptative learning network

    International Nuclear Information System (INIS)

    Bieth, M.; Adamonis, D.C.; Jusino, A.

    1982-01-01

    Numerous methods exist now for signal analysis in ultrasonic testing. These methods give more or less accurate information for defects characterization. In this paper is presented the development of a particular system based on a computer Signal processing: the Adaptative Learning Network (ALN) allowing the discrimination of defects in function of their nature. The ultrasonic signal is sampled and characterized by parameters amplitude-time and amplitude-frequency. The method was tested on stainless steel tubes welds showing fatigue cracks. The ALN model developed allows, under certain conditions, the discrimination of cracks from other defects [fr

  4. Requirements Relating To Manufacturing Constructions In The Aspect Of Conducting Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Kaczmarek R.

    2015-09-01

    Full Text Available Basic factors which have an influence on conducting manual ultrasonic testing of joints in the welded constructions are presented in the following article. These factors are specified on the base of the guidelines referring to conditions and methods of carrying out examinations which are currently in force in the following standards PN-EN ISO 17640 and PN-EN ISO 22825. Due to the vastness of subject of ultrasonic testing the main aim of the following article is to collect all important information which relates to design and manufacture of constructions and has a key influence on the following examinations.

  5. An efficient ultrasonic SAFT imaging for pulse-echo immersion testing

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Hong Wei [Changsha University of Science and Technology, Changsha (China); Jeong, Hyun Jo [Div. of Mechanical and Automotive Engineering, Wonkwang University, Iksan (Korea, Republic of)

    2017-04-15

    An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law.

  6. An efficient ultrasonic SAFT imaging for pulse-echo immersion testing

    International Nuclear Information System (INIS)

    Hu, Hong Wei; Jeong, Hyun Jo

    2017-01-01

    An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law

  7. Design and performance testing of an ultrasonic linear motor with dual piezoelectric actuators.

    Science.gov (United States)

    Smithmaitrie, Pruittikorn; Suybangdum, Panumas; Laoratanakul, Pitak; Muensit, Nantakan

    2012-05-01

    In this work, design and performance testing of an ultrasonic linear motor with dual piezoelectric actuator patches are studied. The motor system consists of a linear stator, a pre-load weight, and two piezoelectric actuator patches. The piezoelectric actuators are bonded with the linear elastic stator at specific locations. The stator generates propagating waves when the piezoelectric actuators are subjected to harmonic excitations. Vibration characteristics of the linear stator are analyzed and compared with finite element and experimental results. The analytical, finite element, and experimental results show agreement. In the experiments, performance of the ultrasonic linear motor is tested. Relationships between velocity and pre-load weight, velocity and applied voltage, driving force and applied voltage, and velocity and driving force are reported. The design of the dual piezoelectric actuators yields a simpler structure with a smaller number of actuators and lower stator stiffness compared with a conventional design of an ultrasonic linear motor with fully laminated piezoelectric actuators.

  8. An empirical model for friction in cold forging

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2002-01-01

    With a system of simulative tribology tests for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reductions in cold forward rod extrusion. KEY WORDS: empirical friction model, cold forging, simulative friction tests....

  9. Microstructural and mechanical evolutions during the forging step of the COBAPRESS, a casting/forging process

    Science.gov (United States)

    Perrier, Frédéric; Desrayaud, Christophe; Bouvier, Véronique

    Aluminum casting/forging processes are used to produce parts for the automotive industry. In this study, we examined the influence of the forging step on the microstructure and the mechanical properties of an A356 aluminum alloy modified with strontium. Firstly, a design of samples which allows us to test mechanically the alloy before and after forging was created. A finite element analysis with the ABAQUS software predicts a maximum of strain in the core of the specimens. Observations with the EBSD technique confirm a more intense sub-structuration of the dendrite cells in this zone. Yield strength, ultimate tensile strength, elongation and fatigue lives were then improved for the casting/forging samples compared to the only cast specimens. The closure of the porosities and the improvement of the surface quality during the forging step enhance also the fatigue resistance of the samples.

  10. Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment

    International Nuclear Information System (INIS)

    Lee, Jeong Ki; Park, Moon Ho; Park, Ki Sung; Lee, Jae Ho; Lim, Sung Jin

    2004-01-01

    Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants

  11. Ultrasonic testing of fatigue cracks under various conditions

    International Nuclear Information System (INIS)

    Jessop, T.J.; Cameron, A.G.B.

    1983-01-01

    Reliable detection of the fatigue cracks was possible under all conditions studied. Applied load affected the ultrasonic response in a variety of ways but never more than by 20dB and generally considerably less. Material variations affected the response under applied load by up to 20dB. Oxide in the crack and crack morphology affected the response by up to 9dB (12dB under load). Crack size variations and presence of water had little effect. Sizing accuracy was generally within 2mm although there was a tendency to undersize. The time of flight sizing technique gave the best accuracy if a tensile load was applied

  12. Analysis of CFRP Joints by Means of T-Pull Mechanical Test and Ultrasonic Defects Detection.

    Science.gov (United States)

    Casavola, Caterina; Palano, Fania; De Cillis, Francesco; Tati, Angelo; Terzi, Roberto; Luprano, Vincenza

    2018-04-18

    Defects detection within a composite component, with the aim of understanding and predicting its mechanical behavior, is of great importance in the aeronautical field because the irregularities of the composite material could compromise functionality. The aim of this paper is to detect defects by means of non-destructive testing (NDT) on T-pull samples made by carbon fiber reinforced polymers (CFRP) and to evaluate their effect on the mechanical response of the material. Samples, obtained from an industrial stringer having an inclined web and realized with a polymeric filler between cap and web, were subjected to ultrasonic monitoring and then to T-pull mechanical tests. All samples were tested with the same load mode and the same test configuration. An experimental set-up consisting of a semiautomatic C-scan ultrasonic mapping system with a phased array probe was designed and developed, optimizing control parameters and implementing image processing software. The present work is carried out on real composites parts that are characterized by having their intrinsic defectiveness, as opposed to the previous similar results in the literature mainly obtained on composite parts with artificially produced defects. In fact, although samples under study were realized free from defects, ultrasonic mapping found defectiveness inside the material. Moreover, the ultrasonic inspection could be useful in detecting both the location and size of defects. Experimental data were critically analyzed and qualitatively correlated with results of T-pull mechanical tests in order to better understand and explain mechanical behavior in terms of fracture mode.

  13. Radiographic and ultrasonic testings of welded joints of 6063 aluminium alloy

    International Nuclear Information System (INIS)

    Oliveira e Silva Mury, A.G. de.

    1980-05-01

    A study on evaluation of weld defects in aluminium butt joints was made in a comparative way through the radiographic and ultrasonic testing. This work was conducted with pipes 5 IPS (6,35 mm thickness) of 6063 aluminium alloy, circumferential TIG welded, due to the difficulty on performing non-destructive testing with this schedule. It was concluded thta ultrasonic testing has adequate sensitivity when setting gain adjustment is made with aid of a reference curve constructed by using a Reference Block (among others studied) with 1,5 mm dia. Hole as reference reflector, and a 5 MHz angle beam search-unit. In this case the ultrasonic testing is more accurate than radiographic testing to detect planar defects like lack of fusion and lack of penetration. Defect sizing by ultrasonic methods employed were 6 and 20 dB drop methods. In spite of your observed limitations concerning the establishment of the real size of defects, the procedure applied was precise for locate and define the weld defects that where found in this study. (author) [pt

  14. Digitising of ultrasonic pulse echo devices as a means for automation of ultrasonic testing

    International Nuclear Information System (INIS)

    Rosenberg, R.

    1989-01-01

    A universal multi-purpose test equipment - EPOCH 2002 - with a 12.5 cm picture tube and a digitally generated echo pulse representation with a format of 80x57 mm is introduced. The content of the screen and the equipment adjustment data can be passed on to external units via a video or RS 232 interface. These parameters favour the use of equipment in part-automated test systems, such as, for example, level monitoring with difficult geometries, continuous testing of shrinkage during profile extrusion and testing for cracks around bolts and rivets with a rotor scanner in aircraft construction. (orig./MM) [de

  15. Comparison of three flaw-location methods for automated ultrasonic testing

    International Nuclear Information System (INIS)

    Seiger, H.

    1982-01-01

    Two well-known methods for locating flaws by measurement of the transit time of ultrasonic pulses are examined theoretically. It is shown that neither is sufficiently reliable for use in automated ultrasonic testing. A third method, which takes into account the shape of the sound field from the probe and the uncertainty in measurement of probe-flaw distance and probe position, is introduced. An experimental comparison of the three methods indicates that use of the advanced method results in more accurate location of flaws. (author)

  16. Design, fabrication, and testing of an ultrasonic de-icing system for helicopter rotor blades

    Science.gov (United States)

    Palacios, Jose Luis

    A low-power, non-thermal ultrasonic de-icing system is introduced as a possible substitute for current electro-thermal systems. The system generates delaminating ultrasonic transverse shear stresses at the interface of accreted ice. A PZT-4 disk driven at 28.5 KHz (radial resonance of the disk) instantaneously de-bonds 2 mm thick freezer ice layers. The ice layers are accreted to a 0.7 mm thick, 30.4 cm x 30.4 cm steel plate at an environment temperature of -20°C. A power input of 50 Watts is applied to the actuator (50 V, 19.6 KV/m), which translates to a de-icing power of 0.07 W/cm2. A finite element model of the actuator bonded to the isotropic plate is used to guide the design of the system, and predicts the transverse shear stresses at the ice interface. Wind tunnel icing tests were conducted to demonstrate the potential use of the proposed system under impact icing conditions. Both glaze ice and rime ice were generated on steel and composite plates by changing the cloud conditions of the wind tunnel. Continuous ultrasonic vibration prevented impact ice formation around the actuator location at an input power not exceeding 0.18 W/cm 2 (1.2 W/in2). As ice thickness reached a critical thickness of approximately 1.2 mm, shedding occurred on those locations where ultrasonic transverse shear stresses exceeded the shear adhesion strength of the ice. Finite element transverse shear stress predictions correlate with observed experimental impact ice de-bonding behavior. To increase the traveling distance of propagating ultrasonic waves, ultrasonic shear horizontal wave modes are studied. Wave modes providing large modal interface transverse shear stress concentration coefficients (ISCC) between the host structure (0.7 mm thick steel plate) and accreted ice (2.5 mm thick ice layer) are identified and investigated for a potential increase in the wave propagation distance. Ultrasonic actuators able to trigger these optimum wave modes are designed and fabricated. Despite

  17. Analysis of anisotropic damage in forged Al–Cu–Mg–Si alloy based on creep tests, micrographs of fractured specimen and digital image correlations

    Energy Technology Data Exchange (ETDEWEB)

    Gariboldi, Elisabetta, E-mail: elisabetta.gariboldi@polimi.it [Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 34 20156 Milano (Italy); Naumenko, Konstantin, E-mail: konstantin.naumenko@ovgu.de [Otto-von-Guericke-University Magdeburg, Institute of Mechanics, D-39106 Magdeburg (Germany); Ozhoga-Maslovskaja, Oksana, E-mail: oksana.ozhogamaslovskaja@gmail.com [Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 34 20156 Milano (Italy); Zappa, Emanuele, E-mail: emanuele.zappa@polimi.it [Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 34 20156 Milano (Italy)

    2016-01-15

    The aim of this paper is to analyze anisotropic damage mechanisms in forged Al–Cu–Mg–Si alloy based on the results of creep tests. Smooth specimens are sampled in three forging directions. Creep strain vs. time curves as well as light optical microscope and scanning electron microscope observations illustrate basic features of damage growth. Flat notch specimens are sampled in different directions to analyze stress redistributions and damage in zones of stress concentration. The digital image correlation technique has been applied in situ in order to extract the strain values on the surface of the notched specimens. All observations demonstrate that the principal origins of anisotropic creep and damage are associated with elongated grains and second phase clustered particles located at grain boundaries. Longitudinal specimens possess nucleations of decohesion sites and growth of voids around second phase particles at grain boundaries. Damage evolution for radial and transverse specimens is due to the formation and growth of cracks in second phase particles orthogonal to the principal stress axis. Residual strains are confined to the notch root as well as to the flanges of advanced macrocrack, indicating the small scale yielding during the creep fracture process.

  18. Applicability of gamma radiography and ultrasonic testing in welds and castings

    International Nuclear Information System (INIS)

    Krishnamurthy, K.; Wamorkar, R.R.; Jayakumar, T.K.

    1977-01-01

    Technical limitations and advantages of gamma radiography and ultrasonic techniques for flow detection in welds and castings, have been discussed. Limitations of both the testing methods due to orientation, shape and location of defects have been analysed and a few experimental results are presented. Dependence of inspection sensitivity of both the techniques for different types of targets and defects has been indicated. (author)

  19. NDE reliability gains from combining eddy-current and ultrasonic testing

    International Nuclear Information System (INIS)

    Horn, D.; Mayo, W.R.

    1999-01-01

    We investigate statistical methods for combining the results of two complementary inspection techniques, eddy-current and ultrasonic testing. The reliability of rejection/acceptance decisions based on combined information is compared with that based on each inspection technique individually. The measured reliability increases with the amount of information incorporated in the decision. (author)

  20. Contribution of the ultrasonic simulation to the testing methods qualification process

    International Nuclear Information System (INIS)

    Le Ber, L.; Calmon, P.; Abittan, E.

    2001-01-01

    The CEA and EDF have started a study concerning the simulation interest in the qualification of nuclear components control by ultrasonic methods. In this framework, the simulation tools of the CEA, as CIVA, have been tested on real control. The method and the results obtained on some examples are presented. (A.L.B.)

  1. Babcock experience of automated ultrasonic non-destructive testing of PWR pressure vessels during manufacture

    International Nuclear Information System (INIS)

    Dikstra, B.J.; Farley, J.M.; Scruton, G.

    1990-01-01

    Major developments in ultrasonic techniques, equipment and systems for automated inspection have lead, over a period of about ten years, to the regular application of sophisticated computer-controlled systems during the manufacture of nuclear reactor pressure vessels. Ten years ago the use of procedures defined in a code such as ASME XI might have been considered sufficient, but it is now necessary, as was demonstrated by the results of the UKAEA defect detection trials and the PISC II trials, to apply more comprehensive arrays of probes and higher test sensitivities. The ultrasonic techniques selected are demonstrated to be adequate by modelling or test-block exercises, the automated systems applied are subject to stringent quality assurance testing, and very rigorous inspection procedures are used in conjunction with a high degree of automation to ensure reproducibility of inspection quality. The state-of-the-art in automated ultrasonic testing of pressure vessels by Babcock is described. Current developments by the company, including automated flaw recognition, integrated modelling of inspection capability, and the use of electronically scanned variable-angle probes are reviewed. Examples quoted include the automated ultrasonic inspections of the Sizewell B pressurized water reactor vessel. (author)

  2. Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

    Science.gov (United States)

    Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

    2018-04-01

    Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

  3. Updating of actual technique for ultrasonic testing of austenitic stainless materials and welds

    International Nuclear Information System (INIS)

    Lindholm, P.O.; Pers-Anderson, E.B.

    1982-01-01

    The technique for ultrasonic testing of stainless austenitic steels and weldings has been studied and it has been brought to the latest standard. Many problems exist when testing, the most serious being the occurence of false indications and the damping of energy. Laboratory tests show that the detectors with transversal sound waves should be used for plane defects. Best results were achieved with a 45 degrees detector. (GB)

  4. Development of ultrasonic testing scanner for NPP steam generator tubes (I)

    International Nuclear Information System (INIS)

    Shin, J. I.; Huh, H.

    1998-12-01

    Testing tubes are designed and fabricated to investigate the optimum test conditions through the various experiments. The proto-type P/C-controlled automatic rotating scanner is fabricated to obtain the ultrasonic data automatically from test tubes. It was attempted to visualize the shape of defects presented inside the specimen using peak amplitude at each point. However, further research works will be needed to be applied at the plant site as a more reliable technology

  5. Ultrasonic testing of pre-turned contours for large components made of ductile iron

    International Nuclear Information System (INIS)

    Schmitte, Till; Chichkov, Nikolai; Nemitz, Oliver; Orth, Thomas; Hocks, Heinrich Jr.; Rusche, Sascha; Opalla, Dirk; Frank, Joerg

    2015-01-01

    In the ultrasonic testing of large, thick-walled components made of ductile iron partial acoustic paths of several meters are needed. Considered here are cylindrical components such as the body of CASTOR containers with diameters 2-3 m, a height of up to 6 m and a wall thickness of 500 mm. So far, an automated technique for this is not available, therefore such components are checked in a complex and lengthy process by manual ultrasonic testing. The development and design of the testing by means of simulations and the realization as a mobile testing device are topics of this paper. Measurements on a reference body with test reflectors in different depths are presented and discussed. [de

  6. Interactive ultrasonic field simulations for complex non-destructive testing configurations

    International Nuclear Information System (INIS)

    Chouh, Hamza

    2016-01-01

    In order to fulfill increasing reliability and safety requirements, non-destructive testing techniques are constantly evolving and so does their complexity. Consequently, simulation is an essential part of their design. We developed a tool for the simulation of the ultrasonic field radiated by any planar probes into non-destructive testing configurations involving meshed geometries without prominent edges, isotropic and anisotropic, homogeneous and heterogeneous materials, and wave trajectories that can include reflections and transmissions. We approximate the ultrasonic wave fronts by using polynomial interpolators that are local to ultrasonic ray pencils. They are obtained using a surface research algorithm based on pencil tracing and successive subdivisions. Their interpolators enable the computation of the necessary quantities for the impulse responses on each point of a sampling of the transducer surface that fulfills the Shannon criterion. By doing so, we can compute a global impulse response which, when convolved with the excitation signal of the transducer, results in the ultrasonic field. The usage of task parallelism and of SIMD instructions on the most computationally expensive steps yields an important performance boost. Finally, we developed a tool for progressive visualization of field images. It benefits from an image reconstruction technique and schedules field computations in order to accelerate convergence towards the final image. (author) [fr

  7. Radiometric and ultrasonic testing of vibrating roller compacting effects

    International Nuclear Information System (INIS)

    Prikryl, F.; Habarta, J.; Kovarikova, E.

    1977-01-01

    A hole was filled with two layers of concrete mixture. Each layer was compacted using a Dynapac CA 25 vibrating roller 10,000 kg in weight, operating with a frequency of 30 Hz. A concrete block thus produced had dimensions of 11.0x2.5 m and a height of 1.6 m. After the concrete block hardening (roughly 120 days) drill cores were bored and bulk density was determined using nondestructive methods. Bulk density determination of the concrete between the drill cores was conducted using a 137 Cs emitter of an activity of 89 GBq, a FHZ-88b Geiger-Mueller counter was used as the detector. The emitter and detector were placed to touch the bore wall and were lowered to different depths in 10 cm increments. 10 count rate values were measured in each depth. The measurement time was chosen such that the decay statistical error did not exceed 1;. Bulk density of the individual segments of the drill cores was determined using 60 Co of an activitBy of 55 Mq as the radiation source and a TESLA 20/100 GWl GM counter as the detector. The detector operating voltage was 1240 V. Ultrasonic measurements were conducted using the USME-5 instrument. The measured bulk density values show that the compacting of a concrete layer 80 cm in thickness using a vibrating roller is sufficiently efficient. Both nondestructive methods were well proven, the results show that bulk density values in different depths differ due to concrete moisture content. (J.P.)

  8. Visualization of flaws within heavy section ultrasonic test blocks using high energy computed tomography

    International Nuclear Information System (INIS)

    House, M.B.; Ross, D.M.; Janucik, F.X.; Friedman, W.D.; Yancey, R.N.

    1996-05-01

    The feasibility of high energy computed tomography (9 MeV) to detect volumetric and planar discontinuities in large pressure vessel mock-up blocks was studied. The data supplied by the manufacturer of the test blocks on the intended flaw geometry were compared to manual, contact ultrasonic test and computed tomography test data. Subsequently, a visualization program was used to construct fully three-dimensional morphological information enabling interactive data analysis on the detected flaws. Density isosurfaces show the relative shape and location of the volumetric defects within the mock-up blocks. Such a technique may be used to qualify personnel or newly developed ultrasonic test methods without the associated high cost of destructive evaluation. Data is presented showing the capability of the volumetric data analysis program to overlay the computed tomography and destructive evaluation (serial metallography) data for a direct, three-dimensional comparison

  9. Remote inspection of a buried pipeline using a mobile ultrasonic testing system

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, S; Ghosh, J K [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.; Rajendran, S; Ramakumar, M S [Bhabha Atomic Research Centre, Mumbai (India). Division of Remote Handling and Robotics

    1994-12-31

    The nuclear reactor, Cirus, has now been in operation for three decades. As part of a programme to ascertain the integrity and safety of the various reactor parts in-service inspection of the embedded portion of the main coolant pipeline will be carried out. A mobile ultrasonic testing system has been developed and tested in the laboratory to measure the wall thickness of an underground pipe from the inner corroded surface using a water-bubbler technique. 3 figs.

  10. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    International Nuclear Information System (INIS)

    Mosley, W.C.

    1990-01-01

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium

  11. Forging Long Shafts On Disks

    Science.gov (United States)

    Tilghman, Chris; Askey, William; Hopkins, Steven

    1989-01-01

    Isothermal-forging apparatus produces long shafts integral with disks. Equipment based on modification of conventional isothermal-forging equipment, required stroke cut by more than half. Enables forging of shafts as long as 48 in. (122 cm) on typical modified conventional forging press, otherwise limited to making shafts no longer than 18 in. (46cm). Removable punch, in which forged material cools after plastic deformation, essential novel feature of forging apparatus. Technology used to improve such products as components of gas turbines and turbopumps and of other shaft/disk parts for powerplants, drive trains, or static structures.

  12. Focussed probes ultrasonic follow-up of actual flaw growth during fatigue testing

    International Nuclear Information System (INIS)

    Cinotti, C.; Dufresne, J.; Prot, A.C.; Touffait, A.M.; Saglio, R.

    1979-01-01

    A programme was undertaken to follow-up the growth of actual flaws purposely introduced during the welding process of five test specimens. The aim of this programme is to measure the actual size of the cracks which develop from the known defects during the fatigue testing. The sizing method is based on the use of focussed probes, which allow good accuracy and repeatability, as well as good sensitivity. Examples are given of the first results: sizing before testing, then step by step during the fatigue testing and also under compression. This last point is very important in view of the ultrasonic testing during periodic in-service inspection

  13. Analysis of CFRP Joints by Means of T-Pull Mechanical Test and Ultrasonic Defects Detection

    Directory of Open Access Journals (Sweden)

    Caterina Casavola

    2018-04-01

    Full Text Available Defects detection within a composite component, with the aim of understanding and predicting its mechanical behavior, is of great importance in the aeronautical field because the irregularities of the composite material could compromise functionality. The aim of this paper is to detect defects by means of non-destructive testing (NDT on T-pull samples made by carbon fiber reinforced polymers (CFRP and to evaluate their effect on the mechanical response of the material. Samples, obtained from an industrial stringer having an inclined web and realized with a polymeric filler between cap and web, were subjected to ultrasonic monitoring and then to T-pull mechanical tests. All samples were tested with the same load mode and the same test configuration. An experimental set-up consisting of a semiautomatic C-scan ultrasonic mapping system with a phased array probe was designed and developed, optimizing control parameters and implementing image processing software. The present work is carried out on real composites parts that are characterized by having their intrinsic defectiveness, as opposed to the previous similar results in the literature mainly obtained on composite parts with artificially produced defects. In fact, although samples under study were realized free from defects, ultrasonic mapping found defectiveness inside the material. Moreover, the ultrasonic inspection could be useful in detecting both the location and size of defects. Experimental data were critically analyzed and qualitatively correlated with results of T-pull mechanical tests in order to better understand and explain mechanical behavior in terms of fracture mode.

  14. Tests of the Royce ultrasonic interface level analyzer

    International Nuclear Information System (INIS)

    WITWER, K.S.

    1999-01-01

    This document describes testing carried out in 1995 on the Royce Interface Level Analyzer. The testing was carried out in the 305 Bldg., Engineering Testing Laboratory, 300 Area. The Level Analyzer was shown to be able to effectively locate the solid liquid interface layer of two different simulants under various conditions and was able to do so after being irradiated with over 5 million RADS gamma from a Cobalt 60 source

  15. Influence of segregations and hydrogen flakes on the mechanical properties of forged RPV steels

    International Nuclear Information System (INIS)

    Eiselt, C.C.; May, J.; Hein, H.

    2013-01-01

    In the frame of relevant 1970s/80s German research programs (e.g. FKS research program on component safety and others), many investigations on large forgings manufactured from Reactor Pressure Vessel (RPV) materials such as 20 MnMoNi 5 5 and 22 NiMoCr 3 7 have been performed. Lately, after ultrasonic testing hydrogen flakes in connection with segregation zones have been observed in a few RPV forgings. The earlier R and D programs contained a number of special heats, which covered a defined defect state (lower bound heats) with relevance to the recent observations of numerous UT indications in RPV forgings of two PWRs. Therefore, the results of these former research programs were now reviewed. The studies included an evaluation of the effects of macro/micro segregations as well as hydrogen flakes on the mechanical properties. As part of the mechanical technological experiments Charpy impact tests in different orientations (e.g. L-T, T-L and S-T) together with fracture mechanics and large scale tensile tests were carried out in segregated and non segregated material zones. In this context the letters L,T,S indicate the longitudinal, transversal and short transverse (thickness) direction with respect to rolling direction of the forging axis. The first letter indicates the direction of the principal stress, while the second letter stands for the crack propagation direction [1]. Furthermore the irradiation behavior of segregated material regions was analyzed and compared to non segregated material regions. Key results of these analyses indicate that in most cases upper shelf levels are lowered in segregated material parts compared to non segregated areas. In addition the segregations cause a larger scattering of impact energies. A high hydrogen content in combination with segregations has overall detrimental effects on the mechanical properties. However, there seems to be no specific segregation influence on the materials' irradiation reaction.

  16. Measurements of the acoustic field on austenitic welds: a way to higher reliability in ultrasonic tests

    International Nuclear Information System (INIS)

    Kemnitz, P.; Richter, U.; Klueber, H.

    1997-01-01

    In nuclear power plants many of the welds in austenitic tubes have to be inspected by means of ultrasonic techniques. If component-identical test pieces are available, they are used to qualify the ultrasonic test technology. Acoustic field measurements on such test blocks give information whether the beam of the ultrasonic transducer reaches all critical parts of the weld region and which transducer type is best suited. Acoustic fields have been measured at a bimetallic, a V-shaped and a narrow gap weld in test pieces of wall thickness 33, 25 and 17 mm, respectively. Compression wave transducers 45, 60 and 70 and 45 shear wave transducers have been included in the investigation. The results are presented: (1) as acoustic C-scans for one definite probe position, (2) as series of C-scans for the probe moving on a track perpendicular to the weld, (3) as scan along the weld and (4) as effective beam profile. The influence of the scanning electrodynamic probe is also discussed. (orig.)

  17. Application of Phased Array Ultrasonic Testing (PAUT) on Single V-Butt Weld Integrity Determination

    International Nuclear Information System (INIS)

    Amry Amin Abas; Mohd Kamal Shah Shamsudin; Norhazleena Azaman

    2015-01-01

    Phased Array Ultrasonic Testing (PAUT) utilizes arrays of piezoelectric elements that are embedded in an epoxy base. The benefit of having such kind of array is that beam forming such as steering and focusing the beam front possible. This enables scanning patterns such as linear scan, sectorial scan and depth focusing scan to be performed. Ultrasonic phased array systems can potentially be employed in almost any test where conventional ultrasonic flaw detectors have traditionally been used. Weld inspection and crack detection are the most important applications, and these tests are done across a wide range of industries including aerospace, power generation, petrochemical, metal billet and tubular goods suppliers, pipeline construction and maintenance, structural metals, and general manufacturing. Phased arrays can also be effectively used to profile remaining wall thickness in corrosion survey applications. The benefits of PAUT are simplifying inspection of components of complex geometry, inspection of components with limited access, testing of welds with multiple angles from a single probe and increasing the probability of detection while improving signal-to-noise ratio. This paper compares the result of inspection on several specimens using PAUT as to digital radiography. The specimens are welded plates with single V-butt weld made of carbon steel. Digital radiography is done using blue imaging plate with x-ray source. PAUT is done using Olympus MX2 with 5 MHz probe consisting of 64 elements. The location, size and length of defect is compared. (author)

  18. Certain strength test of concrete with ultrasonic waves by better evaluation

    International Nuclear Information System (INIS)

    Roethig, H.

    1978-01-01

    As a result of the increasing demands put to the quality control of buildings and concrete assembly units, ultrasonic testing has found an internationally ever wider application in building industries and facilities in recent years. The ultrasonic method is in its nature analogous to the application with metallic materials, particularly suitable for recognizing defects and poor quality concrete and an increased application in this direction is most promising. However, it is equally important for concrete plants and building sites to certify the specified concrete quality or a required degree of hardness which can be determined by the pressure resistance of a test cube according to the valid specifications. Therefore the non-destructive pressure resistance determination of concrete is of great practical interest and ultrasonic testing is at present, above all being used for this purpose. It is very suitable in many cases for calibration on cubes of the same concrete as the assembly units or buildings to be tested. The quality of the calibration gives a ruling determination of the accuracy and reliability of the non-destructively determined pressure resistance values. (orig./RW) [de

  19. Ultrasonic testing of installed low-pressure turbine shafts

    International Nuclear Information System (INIS)

    Hildmann, I.; Voelker, J.; Ewald, J.

    1987-01-01

    Transverse defects in the admission area of double-flow LP turbine shafts with shrink-on wheel disks can be detected during the onset of crack growth by means of a newly developed test concept with slightly oblique longitudinal US wave incidence, and crack size estimates can be made. For process development and system adjustment a large reference specimen with circular and circular segment-type test reflectors was used. The results of comparative measurements with different types of devices and probes of different transducer size, test frequency and pulse length are presented, and the choice of the technical testing details is substantiated. (orig./DG) [de

  20. Research on Fatigue Damage of Compressor Blade Steel KMN-I Using Nonlinear Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Pengfei Wang

    2017-01-01

    Full Text Available The fatigue damage of compressor blade steel KMN-I was investigated using nonlinear ultrasonic testing and the relation curve between the material nonlinearity parameter β and the fatigue life was obtained. The results showed that the nonlinearity parameter increased first and then decreased with the increase of the fatigue cycles. The microstructures were observed by scanning electron microscopy (SEM. It was found that some small defects like holes and pits appeared in the material matrix with the increase of the fatigue cycles, and the nonlinearity parameter increased correspondingly. The nonlinearity parameter reached the peak value when the microcracks initiated, and the nonlinearity parameter began to decrease when the microcracks further propagated to macrocracks. Therefore, it is proved that the nonlinearity parameter can be used to characterize the initiation of microcracks at the early stage of fatigue, and a method of evaluating the fatigue life of materials by nonlinear ultrasonic testing is proposed.

  1. Application of acoustical holography for construction shadow images in ultrasonic testing

    International Nuclear Information System (INIS)

    Kutzner, J.; Zimpfer, J.

    1977-01-01

    The full-scale, three-dimensional presentation of material defects by means of acoustical holography is limited on the one hand by an insufficient resolving power in depth of the procedure and, on the other hand, by the fact that the defects of the material to be examined often reflect mirror-like. Examined is the possible range of reducing these limitations by means of constructing shadow images of defects in ultrasonic testing without - as it is usually done - reconstructing the sonic field reflected by the flow but reconstructing the sonic field diffracted at the flow by means of acoustical holography. It has been shown that acoustical holography, during which the amplitude information is always analyzed as well as - on principle - the phase information, improves the efficiency of ultrasonic testing to a large extent. (orig.) [de

  2. Characterization of Heat Treated Titanium-Based Implants by Nondestructive Eddy Current and Ultrasonic Tests

    Science.gov (United States)

    Mutlu, Ilven; Ekinci, Sinasi; Oktay, Enver

    2014-06-01

    This study presents nondestructive characterization of microstructure and mechanical properties of heat treated Ti, Ti-Cu, and Ti-6Al-4V titanium-based alloys and 17-4 PH stainless steel alloy for biomedical implant applications. Ti, Ti-Cu, and 17-4 PH stainless steel based implants were produced by powder metallurgy. Ti-6Al-4V alloy was investigated as bulk wrought specimens. Effects of sintering temperature, aging, and grain size on mechanical properties were investigated by nondestructive and destructive tests comparatively. Ultrasonic velocity in specimens was measured by using pulse-echo and transmission methods. Electrical conductivity of specimens was determined by eddy current tests. Determination of Young's modulus and strength is important in biomedical implants. Young's modulus of specimens was calculated by using ultrasonic velocities. Calculated Young's modulus values were compared and correlated with experimental values.

  3. Seminar of the expert committee ultrasonic testing. Abstracts

    International Nuclear Information System (INIS)

    2017-01-01

    This seminar volume contains 13 papers focusing on the following topics: 1. Test methods in the automotive sector, 2. Characterization of metallic and non-metallic materials, 3. Industrial test approaches, 4. Fiber composite materials and structures, and 5. Defect characterization using imaging techniques. One paper was separately analyzed for this database. [de

  4. Development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ishida, H.; Kurozumi, Y. [Inst. of Nuclear Safety System, Incorporated, Mihama, Fukui (Japan); Kaneshima, Y. [The Kansai Electric Power Company, Inc., Mihama, Fukui (Japan)

    2004-07-01

    The purpose of this study is development of ultrasonic testing technique to inspect containment liners embedded in concrete on nuclear power plants. Integrity of containment liners on nuclear power plants can be secured by suitable present operation and maintenance. Furthermore, non-destructive testing technique to inspect embedded liners will ensure the integrity of the containment further. In order to develop the non-destructive testing technique, ultrasonic transducers were made newly and ultrasonic testing data acquisition and evaluation were carried out by using a mock-up. We adopted the surface shear horizontal (SH) wave, low frequency (0.3-0.5MHz), to be able to detect an echo from a defect against attenuation of ultrasonic waves due to long propagation in the liners and dispersion into concrete. We made transducers with three large active elements (40mm x 40mm) in a line which were equivalent to a 120mm width active element. Artificial hollows, {phi}200mm - 19mm depth (1/2thickness) and {phi}200mm - 9.5mm depth (1/4thickness), were made on a surface of a mock-up: carbon steel plate, 38mm thickness, 2,000mm length, 1000mm width. The surfaces of the plate were covered with concrete in order to simulate liners embedded in concrete. As a result of the examinations, the surface SH transducers could detect clearly the echo from the hollows at a distance of 1500mm. We evaluate that the newly made surface SH transducers with three elements have ability of detection of defects such as corrosion on the liners embedded in concrete. (author)

  5. Improved ultrasonic nondestructive testing of pressure vessels. Annual progress report, August 1, 1975--July 31, 1976

    International Nuclear Information System (INIS)

    Frederick, J.R.; Fairchild, R.C.; Anderson, B.H.

    1977-07-01

    A synthetic aperture focusing technique for ultrasonic testing (SAFT UT) is described. The technique employs a single scanned transducer operating in pulse-echo mode with digital data acquisition and synthetic aperture post-processing to provide high lateral and longitudinal resolution. The extension of previously developed algorithms to provide volumetric processing and display is described. The design of a refreshed grey-scale display to provide interactive display of SAFT UT data is described

  6. Quality evaluation of PHWR fuel element end cap weld joints by ultrasonic testing technique

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J L; Nair, V R; Ramadasan, E; Majumdar, S; Sahoo, K C [Bhabha Atomic Research Centre, Bombay (India). Radiometallurgy Div.; Kumar, Arun [Atomic Fuel Fabrication Facility, Tarapur (India)

    1994-12-31

    An ultrasonic testing technique has been developed for effective quality evaluation of Pressurised Heavy Water Reactor (PHWR) fuel end plug welds. A focused high frequency shear wave is directed to the weld zone from half skip distance to detect lack of fusion, porosities and wall cracks in the weld zone. A tentative select/reject level has been evolved to sort out the defective weld by examining more than 700 PHWR fuel pin welds. (author). 5 refs., 5 figs.

  7. Ultrasonic testing of large blocks for prestressed cast iron pressure vessels

    International Nuclear Information System (INIS)

    Stelling, H.A.

    1979-01-01

    Ultrasonic tests were made on plate specimen and large blocks of perlit cast iron with lamellar graphite. Aims of the investigations were the control of material porperties, the flaw detection and flaw classification. The material properties were classified by sound velocity and attenuation measurements. Flaw detection and flaw size estimation methods were modified with regard to the acoustic properties, the microstructure and the reflectivity of typical flaws in castings. Special localisation and flaw size estimation techniques are discussed. (orig.)

  8. Microstructure evolution and mechanical properties of a particulate reinforced magnesium matrix composites forged at elevated temperatures

    International Nuclear Information System (INIS)

    Deng, K.K.; Wu, K.; Wang, X.J.; Wu, Y.W.; Hu, X.S.; Zheng, M.Y.; Gan, W.M.; Brokmeier, H.G.

    2010-01-01

    SiCp/AZ91 magnesium matrix composite was fabricated by stir casting. The as-cast ingots were cut into cylindrical billets, and then forged at different temperatures (320, 370, 420, 470 and 520 deg. C) at a constant RAM speed of 15 mm/s with 50% reduction. The microstructure evolution of the composites during forging was investigated by optical microscope, scanning electron microscope, and transmission electron microscope. The texture of the forged composites was measured by neutron diffraction. Mechanical properties of the composite at different forging temperatures were tested by tensile tests at room temperature. It was found that a strong basal plane texture formed during forging, and the intensity of basal plane texture weakened as forging temperatures increased. The particle distribution in the composite was significantly improved by hot forging. Typical microstructures were obtained after forging at different temperatures and the composite with different microstructures offered different mechanical properties during tensile test.

  9. Newly developed non-destructive testing method for evaluation of irradiation brittleness of structural materials using ultrasonic

    International Nuclear Information System (INIS)

    Ishii, Toshimitsu; Ooka, Norikazu; Kato, Yoshiaki; Saito, Junichi; Hoshiya, Taiji; Shibata, Saburo; Kobayashi, Hideo

    1999-01-01

    Surveillance testing is important to evaluate neutron irradiation embrittlement of reactor pressure vessel material for long life operation. An alternative test method for evaluating the irradiation embrittlement of the pressure vessel material will have to be proposed to support the limited number of surveillance test specimens in order to manage the plant life to be extended. In this study, ultrasonic testing for irradiated A533B-1 steel and weld metal was applied to examine material degradation nondestructively. With increasing the shift of Charpy 41 J transition temperature, ultrasonic velocity decreased and attenuation coefficient of ultrasonic wave increased. Especially, the difference of ultrasonic velocity for 5 MHz shear wave between as-received and irradiated material is corresponding to the shift of transition temperature showing material degradation. (author)

  10. Five years of testing using the simi-automated ultrasonic time of flight diffraction system

    International Nuclear Information System (INIS)

    Webber, S.A.

    2002-01-01

    This paper provides a brief description of the Time of Flight Diffraction (TOFD) test system and also describes a couple of case histories where the system has been successfully applied. The T.O.F.D. system has been contrasted with the conventional manual ultrasonic technique. Whilst the T.O.F.D. system has proven potential, and is without doubt a valuable tool that will continue to gain market share in the inspection industry, conventional manual ultrasonics still has its part to play and will survive for some time to come. One of the outstanding issues facing the T.O.F.D. systems is the question of acceptance testing which is still the predominant convention specified in most standards. Training for a T.O.F.D. system technician is particularly important and the author suggests there are more traps for the unwary than with the conventional manual ultrasonic systems. The overall judgement of the T.O.F.D. system is that it is a most welcome and powerful tool in the hands of the right operator and will do much to boost the prominence of Non-Destructive Testing

  11. Gating techniques for ultrasonic thickness testing using flaw detectors

    Energy Technology Data Exchange (ETDEWEB)

    Holloway, P., E-mail: paul@hollowayndt.com [Holloway NDT & Engineering Inc., Georgetown, Ontario (Canada)

    2016-05-15

    The purpose of this article is to provide guidance on settings and methods, in particular the careful use of gating, to ensure accuracy of thickness testing on corroded steel and other metallic components. Specific applications include boiler tubes, tank floors, piping and vessels where the testing is performed from the OD or top surfaces, inspecting for metal loss due to corrosion on the opposite side. (author)

  12. A Monte Carlo approach applied to ultrasonic non-destructive testing

    Science.gov (United States)

    Mosca, I.; Bilgili, F.; Meier, T.; Sigloch, K.

    2012-04-01

    Non-destructive testing based on ultrasound allows us to detect, characterize and size discrete flaws in geotechnical and architectural structures and materials. This information is needed to determine whether such flaws can be tolerated in future service. In typical ultrasonic experiments, only the first-arriving P-wave is interpreted, and the remainder of the recorded waveform is neglected. Our work aims at understanding surface waves, which are strong signals in the later wave train, with the ultimate goal of full waveform tomography. At present, even the structural estimation of layered media is still challenging because material properties of the samples can vary widely, and good initial models for inversion do not often exist. The aim of the present study is to combine non-destructive testing with a theoretical data analysis and hence to contribute to conservation strategies of archaeological and architectural structures. We analyze ultrasonic waveforms measured at the surface of a variety of samples, and define the behaviour of surface waves in structures of increasing complexity. The tremendous potential of ultrasonic surface waves becomes an advantage only if numerical forward modelling tools are available to describe the waveforms accurately. We compute synthetic full seismograms as well as group and phase velocities for the data. We invert them for the elastic properties of the sample via a global search of the parameter space, using the Neighbourhood Algorithm. Such a Monte Carlo approach allows us to perform a complete uncertainty and resolution analysis, but the computational cost is high and increases quickly with the number of model parameters. Therefore it is practical only for defining the seismic properties of media with a limited number of degrees of freedom, such as layered structures. We have applied this approach to both synthetic layered structures and real samples. The former contributed to benchmark the propagation of ultrasonic surface

  13. Improvement of ultrasonic testing by use of phased arrays

    International Nuclear Information System (INIS)

    Gebhardt, W; Bonitz, F.; Woll, H.

    1983-01-01

    The paper examines the applicability of phased-array technology in non-destructive material testing for quality control, basic inspection and in-service inspections of the primary containment of nuclear power plants. Initial experiments on sonic aigrette control, defect margin reconstruction and the classification of defects have been carried out using medical equipment as commercially available which had been modified for non-destructive applications. At the same time, a for more flexible microcomputer-controlled phased-array system was developed, particularly designed for material testing. (orig./RW) [de

  14. Wear Analysis of Die Inserts in the Hot Forging Process of a Forked Type Forging Using Reverse Scanning Techniques

    Directory of Open Access Journals (Sweden)

    Łukasz Dworzak

    2017-12-01

    Full Text Available This article presents a wear analysis of die inserts used in the hot forging process of a forked forging (yoke, an element applied in steering systems of passenger vehicles. Studies involved the application of an original reverse scanning method intended for rapid and reliable wear analysis of forging tools (with complicated shape affording easy assessment without the need to dismount tools from the forging unit. The developed method involves analysis of progressive wear of forging tools based on measurements (scanning of forgings periodically collected from the process and constitutes a useful tool for measurement and testing. As the authors’ earlier works have demonstrated, the proposed new approach to analysis of tool wear with the application of reverse 3D scanning has proven successful in multiple instances in the case of axially symmetrical objects. The presented results of studies indicate that it is possible to utilize the expanded method to analyze the lifetime of forging tools, including tools with complex geometry. Application of the reverse scanning method allows for continuous and practical monitoring of the condition of forging tools over the course of the forging process and should have a positive impact on improving production output and reducing production costs.

  15. Development and efficiency assessment of process lubrication for hot forging

    Science.gov (United States)

    Kargin, S.; Artyukh, Viktor; Ignatovich, I.; Dikareva, Varvara

    2017-10-01

    The article considers innovative technologies in testing and production of process lubricants for hot bulk forging. There were developed new compositions of eco-friendly water-graphite process lubricants for hot extrusion and forging. New approaches to efficiency assessment of process lubricants are developed and described in the following article. Laboratory and field results are presented.

  16. Advancements in the technologies for mechanized ultrasonic testing

    International Nuclear Information System (INIS)

    Sterke, A. de.

    1976-01-01

    Review is given of the techniques applied, with an accent on weld testing and examination of nuclear pressure vessels during fabrication and periodically. The use of multiprobe systems, the merits of data recording, the present restrictions, the requirements and the trends are examined

  17. Study of different ultrasonic focusing methods applied to non destructive testing

    International Nuclear Information System (INIS)

    El Amrani, M.

    1995-01-01

    The work presented in this thesis concerns the study of different ultrasonic focusing techniques applied to Nondestructive Testing (mechanical focusing and electronic focusing) and compares their capabilities. We have developed a model to predict the ultrasonic field radiated into a solid by water-coupled transducers. The model is based upon the Rayleigh integral formulation, modified to take account the refraction at the liquid-solid interface. The model has been validated by numerous experiments in various configurations. Running this model and the associated software, we have developed new methods to optimize focused transducers and studied the characteristics of the beam generated by transducers using various focusing techniques. (author). 120 refs., 95 figs., 4 appends

  18. Laser ultrasonics for civil engineering : some applications in development for concrete non destructive testing

    International Nuclear Information System (INIS)

    Abraham, O; Cottineau, L-M; Durand, O; Popovics, J S

    2011-01-01

    Non destructive testing of civil engineering infrastructures is becoming of primary importance for their diagnosis, residual time life estimation and/or structural health monitoring. A particularity of civil engineering application is the large size of the survey zones and the expected low cost of inspection. In this context non contact ultrasonics may offer the possibility to built robots that can automatically scan large areas (or eventually be integrated in moving vehicles) to recover mechanical properties of material or to perform imagery for geometrical information recovery. In this paper we present two possible applications of in situ laser ultrasonics : one is the detection of voids in tendon duct with the impact echo method, the other is the use of surface waves to recover mechanical properties of the first centimetres of concrete structures (here after called cover concrete).

  19. Field testing and applications of the Ultrasonic Ranging and Data (USRAD) System

    International Nuclear Information System (INIS)

    Dickerson, K.S.; Pickering, D.A.; Blair, M.S.; Espegren, M.L.; Nyquist, J.E.

    1989-01-01

    The Ultrasonic Ranging and Data (USRAD) System is a patented, computerized data acquisition system developed to relate the radiological surveyor's precise physical location to instantaneous radiation data taken during walk-on surveys. The USRAD System incorporates three technologies: radio frequency communications, ultrasonics, and microcomputers. Initial field testing of the USRAD System has resulted in several improvements to walk-on radiological surveys including real-time position data, reproducible survey results, on-site verification of survey coverage, on-site data reduction and graphics, and permanent data storage on magnetic media. Although the USRAD System was developed specifically for use with a gamma-ray detector, it is adaptable to other instruments. Applications of the USRAD System may include verification of remediated and uncontaminated areas, emergency response in mapping pollutant locations after accidents, and characterization of hazardous waste areas. 2 refs., 8 figs

  20. Image based EFIT simulation for nondestructive ultrasonic testing of austenitic steel

    International Nuclear Information System (INIS)

    Nakahata, Kazuyuki; Hirose, Sohichi; Schubert, Frank; Koehler, Bernd

    2009-01-01

    The ultrasonic testing (UT) of an austenitic steel with welds is difficult due to the acoustic anisotropy and local heterogeneity. The ultrasonic wave in the austenitic steel is skewed along crystallographic directions and scattered by weld boundaries. For reliable UT, a straightforward simulation tool to predict the wave propagation is desired. Here a combined method of elastodynamic finite integration technique (EFIT) and digital image processing is developed as a wave simulation tool for UT. The EFIT is a grid-based explicit numerical method and easily treats different boundary conditions which are essential to model wave propagation in heterogeneous materials. In this study, the EFIT formulation in anisotropic and heterogeneous materials is briefly described and an example of a two dimensional simulation of a phased array UT in an austenitic steel bar is demonstrated. In our simulation, a picture of the surface of the steel bar with a V-groove weld is scanned and fed into the image based EFIT modeling. (author)

  1. Experimental testing facilities for ultrasonic measurements in heavy liquid metal

    International Nuclear Information System (INIS)

    Cojocaru, V.; Ionescu, V.; Nicolescu, D.; Nitu, A.

    2016-01-01

    The thermo-physical properties of Heavy Liquid Metals (HLM), like lead or its alloy, Lead Bismuth Eutectic (LBE), makes them attractive as coolant candidates in advanced nuclear systems. The opaqueness, that is common to all liquid metals, disables all optical methods. For this reason ultrasound waves are used in different applications in heavy liquid metal technology, for example for flow and velocity measurements and for inspection techniques. The practical use of ultrasound in heavy liquid metals still needs to be demonstrated by experiments. This goal requires heavy liquid metal technology facility especially adapted to this task. In this paper is presented an experimental testing facility for investigations of Heavy Liquid Metals acoustic properties, designed and constructed in RATEN ICN. (authors)

  2. Characterization of water absorption by CFRP using air-coupled ultrasonic testing

    International Nuclear Information System (INIS)

    Lee, Joo Min; Lee, Joo Sung; Park, Ik Keun; Kim, Yong Kwon

    2014-01-01

    Carbon-fiber-reinforced plastic (CFRP) composites are increasingly being used in a variety of industry applications, such as aircraft, automobiles, and ships because of their high specific stiffness and high specific strength. Aircraft are exposed to high temperatures and high humidity for a long duration during flights. CFRP materials of the aircraft can absorb water, which could decrease the adhesion strength of these materials and cause their volumes to change with variation in internal stress. Therefore, it is necessary to estimate the characteristics of CFRP composites under actual conditions from the viewpoint of aircraft safety. In this study air-coupled ultrasonic testing (ACUT) was applied to the evaluation of water absorption properties of CFRP composites. CFRP specimens were fabricated and immersed in distilled water at 75 degree C for 30, 60, and 120 days, after which their ultrasonic images were obtained by ACUT. The water absorption properties were determined by quantitatively analyzing the changes in ultrasonic signals. Further, shear strength was applied to the specimens to verify the changes in their mechanical properties for water absorption.

  3. Application of Neuro-Wavelet Algorithm in Ultrasonic-Phased Array Nondestructive Testing of Polyethylene Pipelines

    Directory of Open Access Journals (Sweden)

    Reza Bohlouli

    2012-01-01

    Full Text Available Polyethylene (PE pipelines with electrofusion (EF joining is an essential method of transportation of gas energy. EF joints are weak points for leakage and therefore, Nondestructive testing (NDT methods including ultrasonic array technology are necessary. This paper presents a practical NDT method of fusion joints of polyethylene piping using intelligent ultrasonic image processing techniques. In the proposed method, to detect the defects of electrofusion joints, the NDT is applied based on an ANN-Wavelet method as a digital image processing technique. The proposed approach includes four steps. First an ultrasonic-phased array technique is used to provide real time images of high resolution. In the second step, the images are preprocessed by digital image processing techniques for noise reduction and detection of ROI (Region of Interest. Furthermore, to make more improvement on the images, mathematical morphology techniques such as dilation and erosion are applied. In the 3rd step, a wavelet transform is used to develop a feature vector containing 3-dimensional information on various types of defects. In the final step, all the feature vectors are classified through a backpropagation-based ANN algorithm. The obtained results show that the proposed algorithms are highly reliable and also precise for NDT monitoring.

  4. Characterization of water absorption by CFRP using air-coupled ultrasonic testing

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Joo Min; Lee, Joo Sung; Park, Ik Keun [Seoul National University of Science and Technology, Seoul (Korea, Republic of); Kim, Yong Kwon [Technology Research and Development Institute, KEPCO Plant Service and Engineering Co., Ltd, Naju (Korea, Republic of)

    2014-04-15

    Carbon-fiber-reinforced plastic (CFRP) composites are increasingly being used in a variety of industry applications, such as aircraft, automobiles, and ships because of their high specific stiffness and high specific strength. Aircraft are exposed to high temperatures and high humidity for a long duration during flights. CFRP materials of the aircraft can absorb water, which could decrease the adhesion strength of these materials and cause their volumes to change with variation in internal stress. Therefore, it is necessary to estimate the characteristics of CFRP composites under actual conditions from the viewpoint of aircraft safety. In this study air-coupled ultrasonic testing (ACUT) was applied to the evaluation of water absorption properties of CFRP composites. CFRP specimens were fabricated and immersed in distilled water at 75 degree C for 30, 60, and 120 days, after which their ultrasonic images were obtained by ACUT. The water absorption properties were determined by quantitatively analyzing the changes in ultrasonic signals. Further, shear strength was applied to the specimens to verify the changes in their mechanical properties for water absorption.

  5. Dynamic tensile tests with superimposed ultrasonic oscillations for stainless steel type 321 at room temperature

    International Nuclear Information System (INIS)

    Schinke, B.; Malmberg, T.

    1987-01-01

    In recent years various containment codes for Fast Breeder Reactor accidents have been assessed by comparison with explosion tests in water-filled vessels (COVA experiments). Common to the various codes, a systematic underestimation of the circumferential vessel strains was found. In the COVA tests high frequency pressure oscillations in the ultrasonic range were observed and thus it has been conjectured that the phenomenon of ''acoustic softening'' might be relevant in explaining the discrepancies in the strains. To validate this conjecture a hydro-pneumatic tensile test apparatus was developed which allows dynamic tensile testing at room temperature with and without superimposed ultrasonic oscillations. The dynamic tensile tests on the COVA sheet material (stainless steel AISI 321) without ultrasonic insonation show a linear dependence of the flow stress on the logarithm of the strain rate. The results at low strain rates (10 -3 s -1 ) agree favourably with previous measurements but at high rates (50 s -1 ) at 20% lower flow stress is observed. The dynamic tensile tests with continuous and intermittent insonation show the phenomenon of ''acoustic softening'': The average flow stress is reduced by an amount of about half the oscillating amplitude. At high strain rates the reduction is less. A severe ''acoustic softening'' observed by several authors for various metals at low strain rates was not observed. The experimental results were compared with the theory of the superpositon mechanism assuming a rate-independent elastic-plastic and an elastic-viscoplastic constitutive model. Although the rate-independent model is capable to predict qualitatively some of the observed effects, a better description is obtained with the viscoplastic model. The conclusion is that the ''acoustic softening'' of the COVA material is far too small to explain the discrepancies between measured and computed strains found in the containment code validation studies. (orig.)

  6. Development and applications of a computer-aided phased array assembly for ultrasonic testing

    International Nuclear Information System (INIS)

    Schenk, G.; Montag, H.J.; Wuestenberg, H.; Erhard, A.

    1985-01-01

    The use of modern electronic equipment for programmable signal delay increasingly allows transit-time controlled phased arrays to be applied in non-destructive, ultrasonic materials testing. A phased-array assembly is described permitting fast variation of incident angle of acoustic wave and of sonic beam focus, together with numerical evaluation of measured data. Phased arrays can be optimized by adding programmable electronic equipment so that the quality of conventional designs can be achieved. Applications of the new technical improvement are explained, referring to stress corrosion cracking, turbine testing, echo tomography of welded joints. (orig./HP) [de

  7. Ultra-sonic testing for brittle-ductile transition temperature of ferritic steels

    International Nuclear Information System (INIS)

    Nomakuchi, Michiyoshi

    1979-01-01

    The ultra-sonic testing for the brittle-ductile transition temperature, the USTB test for short, of ferritic steels is proposed in the present paper. And also the application of the USTB test into the nuclear pressure vessel surveillance is discussed. The USTB test is based upon the experimental results in the present work that the ultrasonic pressure attenuation coefficient of a ferritic steel has the evident transition property with its temperature due to the nature from which the brittle-ductile fracture transition property of the steel come and for four ferritic steels the upper boundary temperatute of the region in which the transition of the attenuation coefficient of a steel takes place is 4 to 5 0 C higher than the sub(D)T sub(E), i.e. the transition temperature of the fracture absorption energy of the steel by the DWTT test. The USTB test estimates the crack arrest temperature which is defined to be the fracture transition elastic temperature by the upper boundary temperature. (author)

  8. Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant

    International Nuclear Information System (INIS)

    Lee, Hee Jong; Cho, Chan Hee; Cho, Hyun Joon

    2009-01-01

    Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needs for development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

  9. Forging technology for large nuclear pressure vessel parts

    International Nuclear Information System (INIS)

    Kakimoto, Hideki; Ikegami, Tomonori

    2014-01-01

    The increasing output of nuclear power generation calls for larger vessels for next-generation nuclear power plants. A vessel with an increased diameter requires increased load for its forging, which can make it difficult to use a conventional solid die. In order to reduce the forging load, a rotary incremental forging method has been applied to hot forging. This method includes pressing and rotating a material in an incremental manner such that a target shape is obtained. This study aimed at improving the accuracy of numerical simulation for the rotary incremental forging to reduce the load when forging large vessels. This has enabled the temperature of the material and flow stress to be precisely predicted; an example of this is reported in the paper. Specifically, the heat transfer coefficient to be used for the numerical simulation had been determined experimentally from a small-scale hot-forging. The reduction of the flow stress associated with incremental forging, had been deduced from a compression test, and the value was applied to the numerical simulation. A preform was designed on the basis of the above simulation to perform a 1/1 size scale experiment. A precision of better than 5% has been confirmed for the shape prediction. (author)

  10. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  11. Research on Automatic Positioning System of Ultrasonic Testing of Wind Turbine Blade Flaws

    Science.gov (United States)

    Liu, Q. X.; Wang, Z. H.; Long, S. G.; Cai, M.; Cai, M.; Wang, X.; Chen, X. Y.; Bu, J. L.

    2017-11-01

    Ultrasonic testing technology has been used essentially in non-destructive testing of wind turbine blades. However, it is fact that the ultrasonic flaw detection method has inefficiently employed in recent years. This is because the testing result will illustrate a small deviation due to the artificial, environmental and technical factors. Therefore, it is an urgent technical demand for engineers to test the various flaws efficiently and quickly. An automatic positioning system has been designed in this paper to record the moving coordinates and the target distance in real time. Simultaneously, it could launch and acquire the sonic wave automatically. The ADNS-3080 optoelectronic chip is manufactured by Agilent Technologies Inc, which is also utilized in the system. With the combination of the chip, the power conversion module and the USB transmission module, the collected data can be transmitted from the upper monitor to the hardware that could process and control the data through software programming. An experiment has been designed to prove the reliability of automotive positioning system. The result has been validated by comparing the result collected form LABVIEW and actual plots on Perspex plane, it concludes that the system possesses high accuracy and magnificent meanings in practical engineering.

  12. Crack initiation and propagation on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing

    Directory of Open Access Journals (Sweden)

    G. M. Domínguez Almaraz

    2015-10-01

    Full Text Available Crack initiation and propagation have been investigated on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing. Three controlled actions were implemented in order to carry out fatigue tests at very high frequency on this material of low thermal conductivity, they are: a The applying load was low to limit heat dissipation at the specimen neck section, b The dimensions of testing specimen were small (but fitting the resonance condition, in order to restraint the temperature gradient at the specimen narrow section, c Temperature at the specimen neck section was restrained by immersion in water or oil during ultrasonic fatigue testing. Experimental results are discussed on the basis of thermo-mechanical behaviour: the tail phenomenon at the initial stage of fatigue, initial shear yielding deformation, crazed development on the later stage, plastic strain on the fracture surface and the transition from low to high crack growth rate. In addition, a numerical analysis is developed to evaluate the J integral of energy dissipation and the stress intensity factor K, with the crack length

  13. Inspection device for external examination of pressure vessels, preferably for ultrasonic testing of reactor vessels

    International Nuclear Information System (INIS)

    Figlhuber, D.; Gallwas, J.; Weber, R.; Weber, J.

    1978-01-01

    The inspection device is placed in the annular gap between pressure vessel and biological shield of the BWR. In the annulus there is arranged at least one longitudinal rail which has got vertical guideways. Along it there can be moved on testing paths a manipulator with the ultrasonic search unit. The manipulator drive is outside of the inspection annulus. It is coupled to the manipulator by means of a tension member being guided over a reversing unit mounted at the upper end of the longitudinal rail. As a tension member there may be used a drag chain; the drive and the reversing unit are provided with corresponding chain wheels. (DG) [de

  14. Optical Production and Detection of Ultrasonic Waves in Metals for Nondestructive Testing

    Science.gov (United States)

    Morrison, R. A.

    1972-01-01

    Ultrasonic waves were produced by striking the surface of a metal with the focused one-joule pulse of a Q-switched ruby laser. Rayleigh (surface) waves and longitudinal waves were detected with conventional transducers. Optical methods of detection were tested and developed. Rayleigh waves were produced with an oscillator and transducer. They were optically detected on curved polished surfaces, and on unpolished surfaces. The technique uses a knife edge to detect small angle changes of the surface as the wave pulse passes the illuminated spot. Optical flaw detection using pulse echo and attenuation is demonstrated.

  15. Realtime identification of the propagation direction of received echoes in long range ultrasonic testing

    International Nuclear Information System (INIS)

    Choi, Myoung Seon; Heo, Won Nyoung

    2013-01-01

    In long range ultrasonic testing, a phased array probe composed of multiple identical transducers with an uniform interval of one quarter wavelength is usually used for the transmission or reception directivity control. This paper shows that the propagation directions of individual echoes can be identified in real time by displaying the inputs of a process for summing the constitution reception signals after compensating the phase difference due to the transducer interval, together with the output of the process. A constructive interference of the constitution echoes indicates a forward direction echo propagating along an intended direction while a destructive interference implies a reverse direction echo propagating along the direction opposite to the intended one

  16. Ultrasonic mammography

    International Nuclear Information System (INIS)

    Hueneke, B.

    1982-01-01

    608 women are examined by means of ultrasonic mammography during the period of 1 year. 432 patients were examined with the compound method with the U.I. Octoson, a water tank scanner, and 176 patients with the real time method with a directly connected linear-array-scanner. The following results were obtained at the end of the examination period: In the ultrasonic and also in the X-ray mammogram tumour diameters can be determined with an error rate of +- 30%. In the diagnosing of carcinomas, a significant dependence of the exactness on the sice of the tumour is found for the combination of the five methods tested (clinical examination, X-ray mammography, ultrasonic mammography, thermography, cytology). Classifying the individual methods with regard to their exactness, X-ray mammography ranks in front of ultrasonic mammography. Mastopathic changes in the breast can be screened by means of ultrasonic mammography. The structure of the changes can be determined more exactly than with an X-ray picture which is due to the possibility of differentiating solid and cystic structures. In diagnosing fibro-adenomas and establishing diagnoses on young women with dense gland bodies, ultrasonic mammography is superior to radiology both in the ability of screening a finding of a fibro-adenoma (US=88%, X-ray=75%) and in the possibility of classifying it as ''more benign than malignant''. (orig./MG) [de

  17. Ultrasonic test of carbon composite/copper joints in the ITER divertor

    International Nuclear Information System (INIS)

    Roccella, S.; Cacciotti, E.; Candura, D.; Mancini, A.; Pizzuto, A.; Reale, A.; Tatì, A.; Visca, E.

    2013-01-01

    Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

  18. Ultrasonic test of carbon composite/copper joints in the ITER divertor

    Energy Technology Data Exchange (ETDEWEB)

    Roccella, S., E-mail: selanna.roccella@enea.it [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Cacciotti, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Candura, D. [Ansaldo Nucleare S.p.A., C. so F.M. Perrone 25, 16152 Genoa (Italy); Mancini, A.; Pizzuto, A.; Reale, A. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Tatì, A. [Associazione Euratom-ENEA sulla Fusione, C.R. Casaccia, Via Anguillarese 301, 00123 Santa Maria di Galeria, RM (Italy); Visca, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy)

    2013-10-15

    Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

  19. Identification of the Quality Spot Welding used Non Destructive Test-Ultrasonic Testing: (Effect of Welding Time)

    Science.gov (United States)

    Sifa, A.; Endramawan, T.; Badruzzaman

    2017-03-01

    Resistance Spot Welding (RSW) is frequently used as one way of welding is used in the manufacturing process, especially in the automotive industry [4][5][6][7]. Several parameters influence the process of welding points. To determine the quality of a welding job needs to be tested, either by damaging or testing without damage, in this study conducted experimental testing the quality of welding or identify quality of the nugget by using Non-Destructive Test (NDT) -Ultrasonic Testing (UT), in which the identification of the quality of the welding is done with parameter thickness of worksheet after welding using NDT-UT with use same material worksheet and have more thickness of worksheet, the thickness of the worksheet single plate 1mm, with the capability of propagation Ultrasonic Testing (UT) standard limited> 3 mm [1], welding process parameters such as the time difference between 1-10s and the welding current of 8 KV, visually Heat Affected Zone ( HAZ ) have different results due to the length of time of welding. UT uses a probe that is used with a frequency of 4 MHz, diameter 10 mm, range 100 and the couplant used is oil. Identification techniques using drop 6dB, with sound velocity 2267 m / s of Fe, with the result that the effect of the Welding time affect the size of the HAZ, identification with the lowest time 1s show results capable identified joined through NDT - UT.

  20. Ultrasonic non-destructive testing of pieces of complex geometry with a flexible phased array transducer

    Science.gov (United States)

    Chatillon; Cattiaux; Serre; Roy

    2000-03-01

    Ultrasonic non-destructive testing of components of complex geometry in the nuclear industry faces several difficulties: sensitivity variations due to unmatched contact, inaccurate localization of defects due to variations of transducer orientation, and uncovered area of the component. To improve the performances of such testing and defect characterization, we propose a new concept of ultrasonic contact phased array transducer. The phased array transducer has a flexible radiating surface able to fit the actual surface of the piece to optimize the contact and thus the sensitivity of the test. To control the transmitted field, and therefore to improve the defect characterization, a delay law optimizing algorithm is developed. To assess the capability of such a transducer, the Champ-Sons model, developed at the French Atomic Energy Commission for predicting field radiated by arbitrary transducers into pieces, has to be extended to sources directly in contact with pieces of complex geometry. The good behavior of this new type of probe predicted by computations is experimentally validated with a jointed transducer positioned on pieces of various profiles.

  1. Ultrasonic in-service testing of pressure vessel bodies of nuclear power reactors

    International Nuclear Information System (INIS)

    Obraz, J.

    1978-01-01

    In-service ultrasonic testing of reactor pressure vessels is described using a system of probes for simultaneous testing of material or weld joint thicknesses. The signal is transmitted from a common output via a 30 m long cable to electronic evaluation equipment. The methods are described of ultrasonic detection of fatigue cracks. The static calculation of the dependence of echo amplitudes on crack orientation and the dynamic calculation of the crack orientation effect are described for the indirect reflection technique. In testing, angular probes with gap-type acoustic coupling operating at a frequency of 2 MHz were preferably used. For detecting planar defects of more than 10 mm in size inclined by more than +-10deg probes operating at a frequency of 1 MHz were more advantageous. The direct reflection technique is suitable for detecting defects near the surface (10 to 20 mm) and for cases when the indirect reflection technique cannot be used. For this technique a focusing probe operating at a frequency of 2 MHz is suitable. The strong dependence of the echo amplitude on the crack depth is a disadvantage of the technique. Defects near the surface, i.e., immediately under cladding are best detected by means of a double probe transmitting transversal waves at an angle of 60deg. Experimental measurements were carried out on materials with artificial defects of the type of bores with flat bottom. (J.P.)

  2. Forging of eccentric co-extruded Al-Mg compounds and analysis of the interface strength

    International Nuclear Information System (INIS)

    Förster, W; Binotsch, C; Awiszus, B; Lehmann, T; Müller, J; Kirbach, C; Stockmann, M; Ihlemann, J

    2016-01-01

    Within the subproject B3 of the Collaborative Research Center 692 it has been shown that Al-Mg compounds with a good bonding quality can be produced by hydrostatic coextrusion. During processing by forging, the aluminum sleeve is thinned in areas of high strains depending on the component geometry. To solve this problem an eccentric core arrangement during co-extrusion was investigated. Based on the results of FE-simulations, the experimental validation is presented in this work. Rods with an offset of 0.25, 0.5 and 0.75 mm were produced by eccentric hydrostatic co-extrusion. Ultrasonic testing was used to evaluate the bonding quality across the entire rods. For the forging investigations the basic process Rising was chosen. The still good bonding quality after forging was examined by dye penetrant testing and optical microscopy. For an optimal stress transfer between the materials across the entire component, a sufficient bonding between the materials is essential. To evaluate the interface strength, a special bending test was developed. For the conception of the bending specimens it was required to analyze the Rising specimens geometry. These analyses were performed using a reconstruction of the geometrical data based on computer tomography (CT) investigations. The comparison with the numerically deter-mined Rising specimen geometry shows good correlation. Parametric Finite Element Analyses of the bending test were used to develop the load case and the specimen geometry. By means of iterative adaption of load application, bearing and specimen geometry parameters, an advantageous stress state and experimentally applicable configuration were found. Based on this conception, the experimental setup was configured and bending tests were performed. The interface strength was deter-mined by the calculation of the maximum interlaminar interfacial tension stress using the experimental interface failure force and the bending FE model. (paper)

  3. Ultrasonic testing of austenitic welds and its dependency on the welding process

    International Nuclear Information System (INIS)

    Tabatabaeipour, S.M.; Honarvar, F.

    2009-01-01

    This paper describes the ultrasonic testing of austenitic welds prepared by two different welding processes. The tests were carried out by the ultrasonic Time-of-Flight Diffraction (ToFD) technique. Shielded Metal Arc Welding (SMAW) and Gas Tungsten Arc Welding (GTAW) are the welding processes used for preparing the specimens. Identical artificial defects were implanted in both welds during the welding process. Both specimens were examined by the ToFD technique under similar conditions. Metallographic images were also obtained from the cross sectional plane of both the SMA and GTA welds. These images show that the grain orientation in the two welded specimens are different. D-scan images obtained by the ToFD technique from these welds indicates that inspecting the specimens prepared by the SMAW process is easier than the one made by the GTAW process. The results also show that the D-scan images cannot reveal the small vertical drilled holes implanted in the specimens. (author)

  4. Ultrasonic immersion probes characterization for use in nondestructive testing according to EN 12668-2:2001

    International Nuclear Information System (INIS)

    Silva, C E R; Alvarenga, A V; Costa-Felix, R P B

    2011-01-01

    Ultrasound is often used as a Non-Destructive Testing (NDT) technique to analyze components and structures to detect internal and surface flaws. To guarantee reliable measurements, it is necessary to calibrate instruments and properly assess related uncertainties. An important device of an ultrasonic instrument system is its probe, which characterization should be performed according to EN 12668-2. Concerning immersion probes beam profile, the parameters to be assessed are beam divergence, focal distance, width, and zone length. Such parameters are determined by scanning a reflector or a hydrophone throughout the transducer beam. Within the present work, a methodology developed at Inmetro's Laboratory of Ultrasound to evaluate relevant beam parameters is presented, based on hydrophone scan. Water bath and positioning system to move the hydrophone were used to perform the scan. Studied probes were excited by a signal generator, and the waterborne signals were detected by the hydrophone and acquired using an oscilloscope. A user-friendly virtual instrument was developed in LabVIEW to automate the system. The initial tests were performed using 1 and 2.25 MHz-ultrasonic unfocused probes (Oe 1.27 cm), and results were consistent with the manufacturer's specifications. Moreover, expanded uncertainties were lower than 6% for all parameters under consideration.

  5. Ultrasonic, Molecular and Mechanical Testing Diagnostics in Natural Fibre Reinforced, Polymer-Stabilized Earth Blocks

    Directory of Open Access Journals (Sweden)

    C. Galán-Marín

    2013-01-01

    Full Text Available The aim of this research study was to evaluate the influence of utilising natural polymers as a form of soil stabilization, in order to assess their potential for use in building applications. Mixtures were stabilized with a natural polymer (alginate and reinforced with wool fibres in order to improve the overall compressive and flexural strength of a series of composite materials. Ultrasonic pulse velocity (UPV and mechanical strength testing techniques were then used to measure the porous properties of the manufactured natural polymer-soil composites, which were formed into earth blocks. Mechanical tests were carried out for three different clays which showed that the polymer increased the mechanical resistance of the samples to varying degrees, depending on the plasticity index of each soil. Variation in soil grain size distributions and Atterberg limits were assessed and chemical compositions were studied and compared. X-ray diffraction (XRD, X-ray fluorescence spectroscopy (XRF, and energy dispersive X-ray fluorescence (EDXRF techniques were all used in conjunction with qualitative identification of the aggregates. Ultrasonic wave propagation was found to be a useful technique for assisting in the determination of soil shrinkage characteristics and fibre-soil adherence capacity and UPV results correlated well with the measured mechanical properties.

  6. Effects of operator time pressure and noise on manual ultrasonic testing

    International Nuclear Information System (INIS)

    Enkvist, J.; Edland, A.; Svenson, O.

    2002-01-01

    In earlier studies of manual ultrasonic testing, great variations have been found in operator performance, often attributed to operator fatigue. However, no conclusive findings have been reported. In the present study, twenty operators performed manual ultrasonic inspections of six test-pieces with manufactured flaws. The operators performed the inspections under stress (high arousal - time pressure and noise) and no-stress conditions; one condition the first day and the other the second and last day. According to the Yerkes-Dodson Law there is an optimal arousal level where performance is highest. It was hypothesised that the stress condition led to a level of arousal so high that it would affect the results negatively. However, contrary to the hypotheses it was found that the manipulation increased operator performance. Operators with the stress condition day 1 performed better than the other operators (under the no-stress condition). This was interpreted as the 'stress first' (group 1) operators had established efficient performance patterns the first day - affecting also the second day. Operators beginning with stress condition also tended to be more motivated. It was concluded that operator performance is affected by arousal. (author)

  7. Ultrasonic immersion probes characterization for use in nondestructive testing according to EN 12668-2:2001

    Science.gov (United States)

    Silva, C. E. R.; Alvarenga, A. V.; Costa-Felix, R. P. B.

    2011-02-01

    Ultrasound is often used as a Non-Destructive Testing (NDT) technique to analyze components and structures to detect internal and surface flaws. To guarantee reliable measurements, it is necessary to calibrate instruments and properly assess related uncertainties. An important device of an ultrasonic instrument system is its probe, which characterization should be performed according to EN 12668-2. Concerning immersion probes beam profile, the parameters to be assessed are beam divergence, focal distance, width, and zone length. Such parameters are determined by scanning a reflector or a hydrophone throughout the transducer beam. Within the present work, a methodology developed at Inmetro's Laboratory of Ultrasound to evaluate relevant beam parameters is presented, based on hydrophone scan. Water bath and positioning system to move the hydrophone were used to perform the scan. Studied probes were excited by a signal generator, and the waterborne signals were detected by the hydrophone and acquired using an oscilloscope. A user-friendly virtual instrument was developed in LabVIEW to automate the system. The initial tests were performed using 1 and 2.25 MHz-ultrasonic unfocused probes (Ø 1.27 cm), and results were consistent with the manufacturer's specifications. Moreover, expanded uncertainties were lower than 6% for all parameters under consideration.

  8. Determination of crack arrest toughness in A508 CL.3 forging steel from ASTM E1221-88 procedure. Comparison with the values obtained from thermal loading tests

    International Nuclear Information System (INIS)

    Frund, J.M.; Difant, M.; Bethmont, M.

    1994-01-01

    A crack arrest study is under way at Electricite de France as part of the analysis of the risk of fast fracture of PWR vessels in emergency conditions. The first objective of this study is to evaluate the toughness which characterizes crack arrest through tests on reduced-size specimens. Some of the tests on a forging steel (A508 Cl.3) were conducted in conformity with two experimental methods. One method recommended by the ASTM calls for the use of an imposed-displacement mechanical loading on specimens kept under homogeneous temperature. Since the stress intensity factor K applied to the outside loading decreases along the crack growth, we can observe the arrest of the crack. In order to obtain brittle crack initiations in cleavage in the whole studied range of temperature and crack propagation of a sufficient length, the application of a weld point at the top of the notch is done. The other experimental method is based on a thermal loading. It requires the use of a disk or a cylinder with a longitudinal initial crack of the external surface. We dip this specimen in liquid nitrogen and we heat its internal surface with inducing current. There is a temperature gradient in the thickness of the specimen which produces a stress field which tends to open the crack. When the value of K is reached the crack initiation takes place. Several phenomena act to oppose the crack growth, they even go as far as stopping it. First the value of K, after increasing, gets steady then decreases, then, the rate of energy dissipated by plasticity at the top of the crack increases because the crack meets warmer and warmer areas on its way. The arrest toughness values which were obtained were then analyzed and compared to one another and with values proposed by RCC-m code. (authors). 12 refs., 11 figs., 3 tabs

  9. Pipeline defect prediction using long range ultrasonic testing and intelligent processing

    International Nuclear Information System (INIS)

    Dino Isa; Rajprasad Rajkumar

    2009-01-01

    This paper deals with efforts to improve nondestructive testing (NDT) techniques by using artificial intelligence in detecting and predicting pipeline defects such as cracks and wall thinning. The main emphasis here will be on the prediction of corrosion type defects rather than just detection after the fact. Long range ultrasonic testing will be employed, where a ring of piezoelectric transducers are used to generate torsional guided waves. Various defects such as cracks as well as corrosion under insulation (CUI) will be simulated on a test pipe. The machine learning algorithm known as the Support Vector Machine (SVM) will be used to predict and classify transducer signals using regression and large margin classification. Regression results show that the SVM is able to accurately predict future defects based on trends of previous defect. The classification performance was also exceptional showing a facility to detect defects at different depths as well as for distinguishing closely spaced defects. (author)

  10. Experimental POD measurement using ultrasonic phased arrays for incorporating nondestructive testes in probabilistic failure analyses

    International Nuclear Information System (INIS)

    Kurz, Jochen H.; Dobmann, Gerd; Juengert, Anne; Dugan, Sandra; Roos, Eberhard

    2011-01-01

    In nuclear facilities, nondestructive tests are carried out during construction and during inspections. The type and extent of the tests are specified in the KTA rules. All tests must be qualified. In the past, the qualifications were made by extensive performance demonstrations of the test teams and equipment, which were judged by experts. This provided primarily pragmatic information on fault detection performance. In the USA, qualification of EPRI test teams also includes testing of test pieces with hidden (unknown) defects, of which a certain percentage must be detected. There is still a lack of information on the probability of detection (POD), in the form of POD curves, of specific defects in given test situations, using specifically selected testing techniques. Quantification of POD and the integration of relevant data in the probabilistic evaluation chain is one of the key goals of a research project whose first results are presented here. The concept of the project and first results of ultrasonic tests are presented. Defect distributions in the test pieces, experiment planning, and test specifications are gone into more closely. One of the most important goals is the specification of the residual uncertainty of components failure on the basis of the investigations. An outlook is presented for this.

  11. Redesigning axial-axial (biaxial) cruciform specimens for very high cycle fatigue ultrasonic testing machines.

    Science.gov (United States)

    Montalvão, Diogo; Wren, Andrew

    2017-11-01

    The necessity to increase performances in terms of lifetime and security in mechanical components or structures is the motivation for intense research in fatigue. Applications range from aeronautics to medical devices. With the development of new materials, there is no longer a fatigue limit in the classical sense, where it was accepted that the fatigue limit is the stress level such that there is no fracture up to 1E7 cycles. The recent development of ultrasonic testing machines where frequencies can go as high as 20 kHz or over enabled tests to be extended to ranges larger than 1E9 in just a few days. This area of studies is now known as Very High Cycle Fatigue (VHCF). On the other hand, most of the existing test equipment in the market for both classical and VHCF are uniaxial test machines. However, critical components used in Engineering applications are usually subjected to complex multi-axial loading conditions. In this paper, it is presented the methodology to redesigning existing cruciform test specimens that can be used to create an in-plane biaxial state of stress when used in 'uniaxial' VHCF ultrasonic testing machines (in this case, the term 'uniaxial' is used not because of the state of stress created at the centre of the specimen, but because of the direction at which the load is applied). The methodology is explained in such a way that it can be expanded to other existing designs, namely cruciform designs, that are not yet used in VHCF. Also, although the approach is presented in simple and logical terms, it may not be that obvious for those who have a more focused approach on fatigue rather than on modal analysis. It is expected that by contributing to bridging the gap between the sciences of modal analysis and fatigue, this research will help and encourage others exploiting new capabilities in VHCF.

  12. Microstructure Evolution and Surface Cracking Behavior of Superheavy Forgings during Hot Forging

    Directory of Open Access Journals (Sweden)

    Zhenhua Wang

    2018-01-01

    Full Text Available In recent years, superheavy forgings that are manufactured from 600 t grade ingots have been applied in the latest generation of nuclear power plants to provide good safety. However, component production is pushing the limits of the current free-forging industry. Large initial grain sizes and a low strain rate are the main factors that contribute to the deformation of superheavy forgings during forging. In this study, 18Mn18Cr0.6N steel with a coarse grain structure was selected as a model material. Hot compression and hot tension tests were conducted at a strain rate of 10−4·s−1. The essential nucleation mechanism of the dynamic recrystallization involved low-angle grain boundary formation and subgrain rotation, which was independent of the original high-angle grain boundary bulging and the presence of twins. Twins were formed during the growth of dynamic recrystallization grains. The grain refinement was not obvious at 1150°C. A lowering of the deformation temperature to 1050°C resulted in a fine grain structure; however, the stress increased significantly. Crack-propagation paths included high-angle grain boundaries, twin boundaries, and the insides of grains, in that order. For superheavy forging, the ingot should have a larger height and a smaller diameter.

  13. Public Pre-K and Test Taking for the NYC Gifted-and-Talented Programs: Forging a Path to Equity

    Science.gov (United States)

    Lu, Ying; Weinberg, Sharon L.

    2016-01-01

    The New York City Department of Education (NYC DOE) gifted-and-talented programs aim to support all students of exceptional learning potential within the public school system. Using proprietary data made available to us by the NYC DOE, we show, however, that substantial disparities exist in the rates of gifted-and-talented admission test taking,…

  14. Modelling welded material for ultrasonic testing using MINA: Theory and applications

    Science.gov (United States)

    Moysan, J.; Corneloup, G.; Chassignole, B.; Gueudré, C.; Ploix, M. A.

    2012-05-01

    Austenitic steel multi-pass welds exhibit a heterogeneous and anisotropic structure that causes difficulties in the ultrasonic testing. Increasing the material knowledge is a long term research field for LCND laboratory and EDF Les Renardières in France. A specific model has been developed: the MINA model (Modelling an Isotropy from Notebook of Arc welding). Welded material is described in 2D for flat position arc welding with shielded electrode (SMAW) at a functional scale for UT modeling. The grain growth is the result of three physical phenomena: epitaxial growth, influence of temperature gradient, and competition between the grains. The model uses phenomenological rules to combine these three phenomena. A limited number of parameters is used to make the modelling possible from the information written down in a notebook of arc welding. We present all these principles with 10 years' hindsight. To illustrate the model's use, we present conclusions obtained with two recent applications. In conclusion we give also insights on other research topics around this model : inverse problem using a F.E.M. code simulating the ultrasonic propagation, in position welding, 3D prospects, GTAW.

  15. Nondestructive evaluation of adhesive joints by C-scan ultrasonic testing

    International Nuclear Information System (INIS)

    Zeighami, Mehdi; Honarvar, Farhang

    2009-01-01

    Evaluation of the quality of adhesive bonding is an important issue in many industries who incorporate adhesive joints in their products. Over the past few decades, numerous acoustical techniques have been developed for nondestructive testing (NDT) of adhesively bonded joints. Among these techniques, the ultrasonic pulse-echo method is the most promising means for inspection of adhesive bonds. In practice, due to low impedance matching between adhesive and metal, the discrimination of a good bond from a bad bond is difficult. The low impedance matching also results in low contrast between perfect and disbanded zone in a C-scan image. In this paper, the quality of the interface between aluminum and epoxy is investigated by using an in-house built ultrasonic C-scan system. Two adhesion indices are proposed for producing C-scan images. To verify the capability of these indices, an adhesively bonded sample was fabricated using aluminum plates and epoxy. An artificial defect was implanted in the first interface of the specimens. The C-scan measurement prepared based on the proposed indices was able to reveal the defect much better than the C-scan image prepared by conventional approach. (author)

  16. Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

    Science.gov (United States)

    Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

    2016-04-01

    Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

  17. Timelapse ultrasonic tomography for measuring damage localization in geomechanics laboratory tests.

    Science.gov (United States)

    Tudisco, Erika; Roux, Philippe; Hall, Stephen A; Viggiani, Giulia M B; Viggiani, Gioacchino

    2015-03-01

    Variation of mechanical properties in materials can be detected non-destructively using ultrasonic measurements. In particular, changes in elastic wave velocity can occur due to damage, i.e., micro-cracking and particles debonding. Here the challenge of characterizing damage in geomaterials, i.e., rocks and soils, is addressed. Geomaterials are naturally heterogeneous media in which the deformation can localize, so that few measurements of acoustic velocity across the sample are not sufficient to capture the heterogeneities. Therefore, an ultrasonic tomography procedure has been implemented to map the spatial and temporal variations in propagation velocity, which provides information on the damage process. Moreover, double beamforming has been successfully applied to identify and isolate multiple arrivals that are caused by strong heterogeneities (natural or induced by the deformation process). The applicability of the developed experimental technique to laboratory geomechanics testing is illustrated using data acquired on a sample of natural rock before and after being deformed under triaxial compression. The approach is then validated and extended to time-lapse monitoring using data acquired during plane strain compression of a sample including a well defined layer with different mechanical properties than the matrix.

  18. The Design Of The Ultrasonic Nondestructive Testing System Based On The EMAT

    Directory of Open Access Journals (Sweden)

    Cheng Huan Xin

    2016-01-01

    Full Text Available This paper introduces a kind of based on the electromagnetic acoustic transducer (EMAT metal pipeline detection system, fusion of two dimensional orientation, shape unique technological innovation, implementation of various metal pipe wall corrosion situation of rapid, accurate, fully automated non-destructive testing.In the aspect of hardware design, single-chip microcomputer control was achieved by C language programming the launch of the pulse signal. Pulse signal was sent to launch circuit, ultrasonic signal. Design of preamplifier, controllable gain amplifier two-stage amplifier circuit for receiving signal is amplified. Including data acquisition circuit detection circuit and A/D conversion circuit, single chip microcomputer and the LabVIEW platform via A serial port communication agreement. In the aspect of software design, the design of the EMAT pipe nondestructive testing system based on LabVIEW human-computer interaction interface.

  19. Ultrasonic flowmeters

    International Nuclear Information System (INIS)

    Wittekind, W.D.

    1979-01-01

    A prototype ultrasonic flowmeter was assembled and tested. The theoretical basis of this prototype ultrasonic flowmeter is reviewed; the equipment requirements for a portable unit are discussed; the individual electronic modules contained in the prototype are described; the operating procedures and configuration are explained; and the data from preliminary calibrations are presented. The calibration data confirm that the prototype operates according to theoretical predictions and can indeed provide nonintrusive flow measurements to predicted accuracies for pipes larger than two inches, under single phase stable flow conditions

  20. The state of the art in non destructive testing of nuclear fuel cladding tubes using ultrasonic rotary systems; on line computer and statistics

    International Nuclear Information System (INIS)

    Rauscher, Rudolf

    Nondestructive evaluation of nuclear fuel cladding by ultrasonic tests is described. Ultrasonic transducers for detection of flaws and dimensions are built in a rotary system with a speed of 8000 rpm. The testing system is adapted to a configuration consisting of two microcomputers connected to each other

  1. Ultrasonic test application in geothermal heat exchangers and civil works to monitor the grout integrity (TUC)

    Science.gov (United States)

    Mandrone, Giuseppe; Comina, Cesare; Giuliani, Andrea

    2013-04-01

    The working of a vertical geothermal probe, realized with a pipe U-tubes of high-density-polyethylene (HDPE) inserted in a grouted boreholes, is linked to the possibility to exchange heat with the surrounding soil. The concrete material useful for the borehole heat exchangers allows to satisfy a double purpose: sealing the polyethylene pipes from groundwater in the event of loss and increasing the thermal properties of the whole probe to provide a greater interaction with the underground. If this operation is not performed properly, the complete system may not satisfy the required heat demand, even with a well dimensioned installation, wasting the value of the entire carried out work. This paper offers to a wide group of professional actors a possible ultrasonic method of a draft and economically sustainable investigation for the identification of defects that could be present in the cementation realized inside a geothermal probe, but also in the realization of sonic piles. The instrument used for this type of test (TUC - Test Ultrasonic Cementation) has been designed and tested by the technicians of AG3, a Spin Off Company of Torino University, in collaboration with 3DM Electric and PASI companies, then subjected to patenting procedure (Patent Pending TO2011A000036). The main innovative feature of this approach has been the miniaturization of the equipment, able to investigate the geothermal probes with U-tubes with standard dimension (the maximum overall dimensions of the instruments detectors is 26 mm), maintaining a sampling rate appropriate to investigate the cementation and the early centimetres of the surrounding soil. The processing of the recorded data was performed by a dedicated Matlab software. In the first part of the article is presented the calibration process, that it was carried out through ad hoc creation of two situations likely to be investigated, while in the second part the paper reports the results obtained by the application of the TUC

  2. Ultrasonic testing of a sealing construction made of salt concrete in an underground disposal facility for radioactive waste

    Energy Technology Data Exchange (ETDEWEB)

    Krause, Martin; Effner, Ute Antonie; Milmann, Boris; Voelker, Christoph; Wiggenhauser, Herbert [Federal Institute for Materials Research and Testing (BAM), Berlin (Germany); Mauke, Ralf [The Federal Office for Radiation Protection, Salzgitter (Germany)

    2015-07-01

    For the closure of radioactive waste disposal facilities engineered barriers- so called ''drift seals'' are used. The purpose of these barriers is to constrain the possible infiltration of brine and to prevent the migration of radionuclides into the biosphere. In a rock salt mine a large scale in-situ experiment of a sealing construction made of salt concrete was set up to prove the technical feasibility and operability of such barriers. In order to investigate the integrity of this structure, non-destructive ultrasonic measurements were carried out. Therefore two different methods were applied at the front side of the test-barrier: 1 Reflection measurements from boreholes 2 Ultrasonic imaging by means of scanning ultrasonic echo methods This extended abstract is a short version of an article to be published in a special edition of ASCE Journal that will briefly describe the sealing construction, the application of the non-destructive ultrasonic measurement methods and their adaptation to the onsite conditions -as well as parts of the obtained results. From this a concept for the systematic investigation of possible contribution of ultrasonic methods for quality assurance of sealing structures may be deduced.

  3. Resolution improvement of ultrasonic echography methods in non destructive testing by adaptative deconvolution

    International Nuclear Information System (INIS)

    Vivet, L.

    1989-01-01

    The ultrasonic echography has a lot of advantages which make it attractive for nondestructive testing. But the important acoustic energy useful to go through very attenuating materials can be got only with resonant translators, that is a limit for the resolution on measured echograms. This resolution can be improved by deconvolution. But this method is a problem for austenitic steel. Here is developed a method of time deconvolution which allows to take in account the characteristics of the wave. A first step of phase correction and a second step of spectral equalization which gives back the spectral contents of ideal reflectivity. The two steps use fast Kalman filters which reduce the cost of the method

  4. Ultrasonic signal processing and B-SCAN imaging for nondestructive testing. Application to under - cladding - cracks

    International Nuclear Information System (INIS)

    Theron, G.

    1988-02-01

    Crack propagation under the stainless steel cladding of nuclear reactor vessels is monitored by ultrasonic testing. This work study signal processing to improve detection and sizing of defects. Two possibilities are examined: processing of each individual signal and simultaneous processing of all the signals giving a B-SCAN image. The bibliographic study of time-frequency methods shows that they are not suitable for pulses. Then decomposition in instantaneous frequency and envelope is used. Effect of interference of 2 close echoes on instantaneous frequency is studies. The deconvolution of B-SCAN images is obtained by the transducer field. A point-by-point deconvolution method, less noise sensitive, is developed. B-SCAN images are processed in 2 phases: interface signal processing and deconvolution. These calculations improve image accuracy and dynamics. Water-stell interface and ferritic-austenitic interface are separated. Echoes of crack top are visualized and crack-hole differentiation is improved [fr

  5. Standard practice for digital imaging and communication in nondestructive evaluation (DICONDE) for ultrasonic test methods

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This practice facilitates the interoperability of ultrasonic imaging equipment by specifying image data transfer and archival storage methods in commonly accepted terms. This document is intended to be used in conjunction with Practice E 2339 on Digital Imaging and Communication in Nondestructive Evaluation (DICONDE). Practice E 2339 defines an industrial adaptation of the NEMA Standards Publication titled Digital Imaging and Communications in Medicine (DICOM, see http://medical.nema.org), an international standard for image data acquisition, review, transfer and archival storage. The goal of Practice E 2339, commonly referred to as DICONDE, is to provide a standard that facilitates the display and analysis of NDE test results on any system conforming to the DICONDE standard. Toward that end, Practice E 2339 provides a data dictionary and set of information modules that are applicable to all NDE modalities. This practice supplements Practice E 2339 by providing information object definitions, information ...

  6. Ultrasonic testing and inspection of steel castings for use in elevated temperatures acc. to DIN 17245

    International Nuclear Information System (INIS)

    Christianus, D.; Fischer, K.H.

    1978-01-01

    Up to present, the non-destructive testing in german steel castings and delivery conditions has hardly been described. DIN 17245 was an exception for heat-resistant ferrite cast steel (July 1967 version) which for the first time contained data on maximum permissible defects in irradiation testing. The US (ultrasonic) method to find internal defects was named together with irradiation, the error limits however were also valid for this method according to the reference picture series of ASTM (American Society for Testing and Materials). It is clear to every practician that especially in the case of steel, due to the numerous possible defects and their unpredictable orientation, it is not always possible to determine the true type of defects based on reflection behaviour of an inhomogenity. In any case one cannot directly compare two physically different methods. If one considers foreign cast steel norms, then one finds somewhat more about non-destructive testing. The set standard measures mostly however take after the irradiation testing guidelines according to ASTM. A Westinghouse regulation, norm ASTM-A-609 and the ASME (Am. Soc. of Mech. Engineers) regulations for components of nuclear reactors are the exception. (orig.) [de

  7. New Trends in Forging Technologies

    Science.gov (United States)

    Behrens, B.-A.; Hagen, T.; Knigge, J.; Elgaly, I.; Hadifi, T.; Bouguecha, A.

    2011-05-01

    Limited natural resources increase the demand on highly efficient machinery and transportation means. New energy-saving mobility concepts call for design optimisation through downsizing of components and choice of corrosion resistant materials possessing high strength to density ratios. Component downsizing can be performed either by constructive structural optimisation or by substituting heavy materials with lighter high-strength ones. In this context, forging plays an important role in manufacturing load-optimised structural components. At the Institute of Metal Forming and Metal-Forming Machines (IFUM) various innovative forging technologies have been developed. With regard to structural optimisation, different strategies for localised reinforcement of components were investigated. Locally induced strain hardening by means of cold forging under a superimposed hydrostatic pressure could be realised. In addition, controlled martensitic zones could be created through forming induced phase conversion in metastable austenitic steels. Other research focused on the replacement of heavy steel parts with high-strength nonferrous alloys or hybrid material compounds. Several forging processes of magnesium, aluminium and titanium alloys for different aeronautical and automotive applications were developed. The whole process chain from material characterisation via simulation-based process design to the production of the parts has been considered. The feasibility of forging complex shaped geometries using these alloys was confirmed. In spite of the difficulties encountered due to machine noise and high temperature, acoustic emission (AE) technique has been successfully applied for online monitoring of forging defects. New AE analysis algorithm has been developed, so that different signal patterns due to various events such as product/die cracking or die wear could be detected and classified. Further, the feasibility of the mentioned forging technologies was proven by means

  8. Investigation of PVC physical ageing in field test specimens using ultrasonic and dielectric measurements

    NARCIS (Netherlands)

    Demcenko, A.; Ravanan, M.; Visser, Roy; Loendersloot, Richard; Akkerman, Remko

    2013-01-01

    Physical ageing in PVC is studied using two techniques: a) non-linear ultrasonic measurements based on the non-collinear wave interaction theory and b) dielectric measurements. The ultrasonic measurement results are compared with dielectric measurement results. The comparison shows that the used

  9. Test and Evaluation of Ultrasonic Additive Manufacturing (UAM) for a Large Aircraft Maintenance Shelter (LAMS) Baseplate

    Science.gov (United States)

    2015-03-26

    37  Figure 16. Offsetting Grain Orientation ............................................................................ 46  Figure 17. LAMS...selectively dispensed through a nozzle or orifice (ASTM International, 2012: 1). Fused deposition modeling (FDM) is an example of material extrusion and...gains as a result of ultrasonic welding. Proper ultrasonic welding results in uniformity, reduction in void space, and optimal grain orientation

  10. Superplastic forging nitride ceramics

    Science.gov (United States)

    Panda, P.C.; Seydel, E.R.; Raj, R.

    1988-03-22

    A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

  11. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  12. Forging evaluaion of 304L stainless steel

    International Nuclear Information System (INIS)

    Packard, C.L.; Edstrom, C.M.

    1979-01-01

    The objective of this project was to evaluate and characterize the effects of various forging parameters on the metallographic structure and mechanical properties of 304L stainless steel forgings. Upset and die forgings were produced by hammer and Dynapak forging with forging temperatures ranging from 760 to 1145 0 C, upset reductions ranging from 20 to 60%, and annealing times ranging from 0 to 25 minutes at 843 0 C. The carbide precipitation behavior observed was found to be a function of forging temperature and annealing time. Higher forging temperatures were beneficial in avoiding continuous carbide precipitation and annealing at 843 0 C promoted increased carbide precipitation. The yield strength of the unannealed forgings decreased with increasing forging temperature and, with the exception of the 1145 0 C upset forgings, was significantly lowered by annealing

  13. Beryllium mock-ups development and ultrasonic testing for ITER divertor conditions

    International Nuclear Information System (INIS)

    Barabash, V.R.; Bykov, V.A.; Giniyatulin, R.N.; Gervash, A.A.; Gurieva, T.M.; Egorov, K.E.; Komarov, V.L.; Korolkov, M.D.; Mazul, I.V.; Gitarsky, L.S.; Strulia, I.L.; Sizenev, V.S.; Pronyakin, V.T.

    1995-01-01

    At the present time beryllium is considered as the most suitable armour material for the ITER divertor application. Different types of Be-divertor mock-up construction are compared in the report. Two different technologies of beryllium tiles joining to a heat sink body are analysed: high temperature brazing and thermodiffusion bonding. The comparative analysis of different constructions has been performed on the basis of 2-D finite element calculation for temperatures and stresses. The main parameters and diagnostic capabilities of electron beam facility for HHF testing of beryllium mock-ups are described. The first results of HHF tests of ''beryllium-copper saddle-MAGT tube'' and ''beryllium-copper plate-SS body'' mock-ups are presented. The reasons of the damages during the HHF are analysed. The technique of ultrasonic testing of the thermodifussion bonding and brazing quality for beryllium-copper joints is presented. The recorded results are prepared in the form of ultrasound grams. The testing results are compared with the metallographic analysis. (orig.)

  14. Modelling the attenuation in the ATHENA finite elements code for the ultrasonic testing of austenitic stainless steel welds.

    Science.gov (United States)

    Chassignole, B; Duwig, V; Ploix, M-A; Guy, P; El Guerjouma, R

    2009-12-01

    Multipass welds made in austenitic stainless steel, in the primary circuit of nuclear power plants with pressurized water reactors, are characterized by an anisotropic and heterogeneous structure that disturbs the ultrasonic propagation and makes ultrasonic non-destructive testing difficult. The ATHENA 2D finite element simulation code was developed to help understand the various physical phenomena at play. In this paper, we shall describe the attenuation model implemented in this code to give an account of wave scattering phenomenon through polycrystalline materials. This model is in particular based on the optimization of two tensors that characterize this material on the basis of experimental values of ultrasonic velocities attenuation coefficients. Three experimental configurations, two of which are representative of the industrial welds assessment case, are studied in view of validating the model through comparison with the simulation results. We shall thus provide a quantitative proof that taking into account the attenuation in the ATHENA code dramatically improves the results in terms of the amplitude of the echoes. The association of the code and detailed characterization of a weld's structure constitutes a remarkable breakthrough in the interpretation of the ultrasonic testing on this type of component.

  15. Mathematical modelling of ultrasonic testing of components with defects close to a non-planar surface

    International Nuclear Information System (INIS)

    Westlund, Jonathan; Bostroem, Anders

    2011-05-01

    Nondestructive testing with ultrasound is a standard procedure in the nuclear power industry. To develop and qualify the methods extensive experimental work with test blocks is usually required. This can be very time-consuming and costly and it also requires a good physical intuition of the situation. A reliable mathematical model of the testing situation can, therefore, be very valuable and cost-effective as it can reduce experimental work significantly. A good mathematical model enhances the physical intuition and is very useful for parametric studies, as a pedagogical tool, and for the qualification of procedures and personnel. The aim of the present report is to describe work that has been performed to model ultrasonic testing of components that contain a defect close to a nonplanar surface. For nuclear power applications this may be a crack or other defect on the inside of a pipe with a diameter change or connection. This is an extension of the computer program UTDefect, which previously only admits a planar back surface (which is often applicable also to pipes if the pipe diameter is large enough). The problems are investigated in both 2D and 3D, and in 2D both the simpler anti-plane (SH) and the in-plane (P-SV) problem are studied. The 2D investigations are primarily solved to get a 'feeling' for the solution procedure, the discretizations, etc. In all cases an integral equation approach with a Green's function in the kernel is taken. The nonplanar surface is treated by the boundary element method (BEM) where a division of the surface is made in small elements. The defects are mainly cracks, strip-like (in 2D) or rectangular (in 3D), and these are treated with more analytical methods. In 2D also more general defects are treated with the help of their transition (T) matrix. As in other parts of UTDefect the ultrasonic probes in transmission and reception are included in the model. In 3D normalization by a side drilled hole is possible. Some numerical results

  16. A new multiple channel data recording system for mechanised ultrasonic testing of pipes and nozzles by A-scan processing

    International Nuclear Information System (INIS)

    Heumueller, R.; Rathgeb, W.; Szafarska, E.; Bertus, N.; Erhard, A.; Montag, H.J.; Wuestenberg, H.

    1989-01-01

    A system of equipment for ultrasonic testing in nuclear technique is introduced. This is a four channel ultrasonic equipment, which consists of a manipulator suitable for components, up to four conventional test heads, a test head connection box connected with them via 20 metres of coaxial cable, a documentation unit for signal detection and conversion, a data collection computer for parametricising the equipment, measurement display and representation and a disc memory. The advantages of this test system lie in its easy use because of the compact equipment dimensions, in the data collection of the complete A picture by the documentation unit and in the flexible evaluation of the collected data by the computer. (MM) [de

  17. Non-contact test of coating by means of laser-induced ultrasonic excitation and holographic sound representation

    International Nuclear Information System (INIS)

    Crostack, H.A.; Pohl, K.Y.; Radtke, U.

    1991-01-01

    In order to circumvent the problems of introducing and picking off sound, which occur in conventional ultrasonic testing, a completely non-contact test process was developed. The ultrasonic surface wave required for the test is generated without contact by absorption of laser beams. The recording of the ultrasound also occurs by a non-contact holographic interferometry technique, which permits a large scale representation of the sound. Using the example of MCrAlY and ZrO 2 layers, the suitability of the process for testing thermally sprayed coatings on metal substrates is identified. The possibilities and limits of the process for the detection and description of delamination and cracks are shown. (orig.) [de

  18. Ultrasonic non-destructive testing on CFC monoblock divertor mock-up

    International Nuclear Information System (INIS)

    Ezato, K.; Taniguchi, M.; Sato, K.; Araki, M.; Akiba, M.

    2001-01-01

    Non-destructive ultrasonic testing has been applied for the characterization of joints by means of a polymer transducer. One of the advantages of the polymer transducer is flexibility in its shape and the possibility to install multiple transducers in one probe, which can reduce the time for inspection. As a first step, the size effect of the transducer on the resolution and sensitivity was examined to detect the joint flaw. Transducers with circumferential angles of 5 , 10 and 30 were tested. For this test a small divertor element with a driller hole was prepared, which simulates a joint defect. The transducers with angles of 30 could not characterize the size of the artificial joint flaw. On the contrary, the size of the artificial defect was successfully detected with an accuracy of 90% by means of the transducers with angles of 5 and 10 . From the viewpoint of the sensitivity of the detection of the joint flaw, the transducer with the angle of 10 is appropriate because it could detect the largest intensity of the reflected signal caused by the same artificial defect of the joint interface. (orig.)

  19. Evaluation of Effect by Internal Flow on Ultrasonic Testing Flaw Sizing in Piping

    International Nuclear Information System (INIS)

    Lee, Jeong Seok; Yoon, Byung Sik; Kim, Yong Sik

    2013-01-01

    In this study, the ultrasonic amplitude difference between air filled and water filled piping in nuclear power plant is compared by modeling approach. In this study, ultrasonic amplitude differences between air and water filled pipe are evaluated by modeling approach. Consequently, we propose the following results. The ultrasonic amplitude difference between air and water filled condition is measured by lower than 1 dB in modeling calculation. The flaw length sizing error between air and water filled condition shows same results based on 12 dB drop method even thought the amplitude difference is 1 dB. Most of the piping welds in nuclear power plants are inspected periodically using ultrasonic techniques to detect service-induced flaws such as IGSCC cracking. The inspection results provide information such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these information. Specially, the amplitude of flaw response is very important to estimate the flaw size. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing methodology. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error

  20. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing.

    Science.gov (United States)

    Villegas, Irene F; Palardy, Genevieve

    2016-02-11

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

  1. The influence of tested body size upon longitudinal ultrasonic pulse velocity

    International Nuclear Information System (INIS)

    Suarez Antola, R.

    2001-01-01

    Low ultrasonic frequencies are used in nondestructive testing of heterogeneous materials,such as concrete,rocks and timber.When frequencies are low enough,size and shape of tested bodies may influence measured longitudinal pulse velocities(geometric dispersion).A simplified mathematical model is developed from known experimental and theoretical results obtained for elastic wave propagation in rods of uniform circular cross section.Wave propagation is described by a spatial averaged dilatational field in an approach which is named quasi fluid.A formula is obtained which relates group velocity with an effective lateral size of the body,with transducers a frequency,with a non-dimensional parameter and with asymptotic P-wave velocity.In principle it can be applied to bars of any uniform cross section.The limitations of this formula are discussed in relation to path length,threshold of detection,patterns of radiation and reception and other variables.A more general formula is proposed.Practical application of this formula is briefly exemplified using some experimental data obtained by the author.The problem of longitudinal pulse propagation in reinforcing steel bars embedded in concrete is briefly considered

  2. High repetition ration solid state switched CO2 TEA laser employed in industrial ultrasonic testing of aircraft parts

    Science.gov (United States)

    von Bergmann, Hubertus; Morkel, Francois; Stehmann, Timo

    2015-02-01

    Laser Ultrasonic Testing (UT) is an important technique for the non-destructive inspection of composite parts in the aerospace industry. In laser UT a high power, short pulse probe laser is scanned across the material surface, generating ultrasound waves which can be detected by a second low power laser system and are used to draw a defect map of the part. We report on the design and testing of a transversely excited atmospheric pressure (TEA) CO2 laser system specifically optimised for laser UT. The laser is excited by a novel solid-state switched pulsing system and utilises either spark or corona preionisation. It provides short output pulses of less than 100 ns at repetition rates of up to 1 kHz, optimised for efficient ultrasonic wave generation. The system has been designed for highly reliable operation under industrial conditions and a long term test with total pulse counts in excess of 5 billion laser pulses is reported.

  3. Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

    International Nuclear Information System (INIS)

    Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob

    2015-01-01

    In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

  4. Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob [Dept. of Medical Biotechnology, Dongguk University Biomedi Campus, Goyang (Korea, Republic of)

    2015-04-15

    In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

  5. Computer control in nondestructive testing illustrated by an automatic ultrasonic tube inspection system

    International Nuclear Information System (INIS)

    Gundtoft, H.E.; Nielsen, N.

    1976-06-01

    In Risoe's automatic tube inspection system, data (more than half a million per tube) from ultrasonic dimension measurements and defect inspections are fed into a computer that simultaneously calculates and evaluates the results. (author)

  6. Numeric ultrasonic image processing method: application to non-destructive testing of stainless austenitic steel welds

    International Nuclear Information System (INIS)

    Corneloup, G.

    1988-09-01

    A bibliographic research on the means used to improve the ultrasonic inspection of heterogeneous materials such as stainless austenitic steel welds has shown, taking into account the first analysis, a signal assembly in the form of an image (space, time) which carries an original solution to fault detection in highly noisy environments. A numeric grey-level ultrasonic image processing detection method is proposed based on the research of a certain determinism, in the way which the ultrasonic image evolves in space and time in the presence of a defect: the first criterion studies the horizontal stability of the gradients in the image and the second takes into account the time-transient nature of the defect echo. A very important rise in the signal-to-noise ratio obtained in welding inspections evidencing defects (real and artificial) is shown with the help of a computerized ultrasonic image processing/management system, developed for this application [fr

  7. Electromagnetic ultrasonic guided waves

    CERN Document Server

    Huang, Songling; Li, Weibin; Wang, Qing

    2016-01-01

    This book introduces the fundamental theory of electromagnetic ultrasonic guided waves, together with its applications. It includes the dispersion characteristics and matching theory of guided waves; the mechanism of production and theoretical model of electromagnetic ultrasonic guided waves; the effect mechanism between guided waves and defects; the simulation method for the entire process of electromagnetic ultrasonic guided wave propagation; electromagnetic ultrasonic thickness measurement; pipeline axial guided wave defect detection; and electromagnetic ultrasonic guided wave detection of gas pipeline cracks. This theory and findings on applications draw on the author’s intensive research over the past eight years. The book can be used for nondestructive testing technology and as an engineering reference work. The specific implementation of the electromagnetic ultrasonic guided wave system presented here will also be of value for other nondestructive test developers.

  8. Automated ultrasonic testing of nuclear reactor welds and overlays in pre-service and in-service inspections

    International Nuclear Information System (INIS)

    Sladky, J.

    1988-01-01

    Since 1982, automatic pre-service and in-service checks are being made of welded joints and overlays on pressure vessels of WWER-440 nuclear reactors in Czechoslovakia. This is being done using the SKODA REACTORTEST TRC facility which is used for checking peripheral welded joints on the pressure vessel, neck joints, overlays in other selected areas of the cylindrical section of the pressure vessel, on radius transitions of the pressure vessel and of necks, and on the cylindrical part of necks, and also for checking the base material in selected parts of the pressure vessel and the base material of the neck extension piece. The tests are of two types, namely tests of peripheral welds and overlays of the cylindrical parts of the pressure vessel, and tests of the necks. Different ultrasonic probe holders are used for the tests, with totally different design. Ultrasonic probes which were initially used were of foreign make while at present, those of Czechoslovak make are used. For each pressure vessel a set of ultrasonic probes is used which should suffice for the life of the vessel. Experience gained so far is being used in work on the project of a new device for testing nuclear reactor presure vessels from the inside. (Z.M.)

  9. Large forging manufacturing process

    Science.gov (United States)

    Thamboo, Samuel V.; Yang, Ling

    2002-01-01

    A process for forging large components of Alloy 718 material so that the components do not exhibit abnormal grain growth includes the steps of: a) providing a billet with an average grain size between ASTM 0 and ASTM 3; b) heating the billet to a temperature of between 1750.degree. F. and 1800.degree. F.; c) upsetting the billet to obtain a component part with a minimum strain of 0.125 in at least selected areas of the part; d) reheating the component part to a temperature between 1750.degree. F. and 1800.degree. F.; e) upsetting the component part to a final configuration such that said selected areas receive no strains between 0.01 and 0.125; f) solution treating the component part at a temperature of between 1725.degree. F. and 1750.degree. F.; and g) aging the component part over predetermined times at different temperatures. A modified process achieves abnormal grain growth in selected areas of a component where desirable.

  10. Finite element simulations and experimental investigations on ductile fracture in cold forging of aluminum alloy

    Science.gov (United States)

    Amiri, Amir; Nikpour, Amin; Saraeian, Payam

    2018-05-01

    Forging is one of the manufacturing processes of aluminium parts which has two major categories: called hot and cold forging. In the cold forging, the dimensional and geometrical accuracy of final part is high. However, fracture may occur in some aluminium alloys during the process because of less workability. Fracture in cold forging can be in the form of ductile, brittle or combination of both depending on the alloy type. There are several criteria for predicting fracture in cold forging. In this study, cold forging process of 6063 aluminium alloy for three different parts is simulated in order to predict fracture. The results of numerical simulations of Freudenthal criterion is in conformity with experimental tests.

  11. Comparison between sensitivities of quality control methods using ultrasonic waves, radiography and acoustic emission for the thick welded joint testing

    International Nuclear Information System (INIS)

    Asty, Michel; Birac, Claude

    1981-09-01

    The testing of the thick welded joints of the nuclear industry is carried out by radiography and ultrasonics on completion of welding. When a fault is found, its repair requires a sometimes deep cut down to the position of the fault, then filling in of the cut by hand welding with a coated electrode. This very costly operation also involves the risk of causing new defects when building up by hand. Listening to the acoustic emission during the welding has been considered in order to seek the possibility of detecting defects when they appear, or soon after. The industrial use of this method would make an instant repair of the defective areas possible at less cost and with greater reliability. The study presented concerns the comparison between the results of the various non-destructive testing methods: radiography, ultrasonics and acoustic emission, for a thick welded joint in which the defects have been brought about [fr

  12. Standard practice for ultrasonic testing of the Weld Zone of welded pipe and tubing

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice describes general ultrasonic testing procedures for the detection of discontinuities in the weld and adjacent heat affected zones of welded pipe and tubing by scanning with relative motion between the search unit and pipe or tube. When contact or unfocused immersion search units are employed, this practice is intended for tubular products having specified outside diameters ≥2 in. (≥50 mm) and specified wall thicknesses of 1/8to 11/16 in. (3 to 27 mm). When properly focused immersion search units are employed, this practice may also be applied to material of smaller diameter and thinner wall. Note 1—When contact or unfocused immersion search units are used, precautions should be exercised when examining pipes or tubes near the lower specified limits. Certain combinations of search unit size, frequency, thin–wall thicknesses, and small diameters could cause generation of unwanted sound waves that may produce erroneous examination results. 1.2 All surfaces of material to be examined in ...

  13. Nondestructive testing of thin films using surface acoustic waves and laser ultrasonics

    Science.gov (United States)

    Jenot, Frédéric; Fourez, Sabrina; Ouaftouh, Mohammadi; Duquennoy, Marc

    2018-04-01

    Thin films are widely used in many fields such as electronics, optics or materials science. For example, they find applications in thermal or mechanical sensors design. They are also very useful as protective or reinforcement layers for many structures. However, some coating defects such as thickness variations, microfissuring or poor adhesion are common problems. Therefore, nondestructive testing of these structures using acoustic waves generated and detected by lasers represents a major interest. Indeed, in comparison with conventional methods based on the use of piezoelectric transducers, laser ultrasonics leads to non-contact investigations with a large bandwidth. Usually, bulk acoustic waves are used and a pulse-echo technique is considered that needs high frequencies and implies local measurements. In order to avoid this limitation, we propose to use surface acoustic waves in a frequency range up to 45 MHz. The samples consist of a micrometric gold layer deposited on silicon substrates. In a first part, using dispersion analysis, theoretical and experimental results clearly reveal that the first Rayleigh mode allows the detection of film thickness variations and open cracks. In a second part, a localized adhesion defect is introduced in a similar sample. The effects of such a flaw on the Rayleigh modes dispersion curves are theoretically described. Finally, we experimentally show that the first Rayleigh mode allows the defect detection only under specific conditions.

  14. Community survey on reference blocks and transducers for non-destructive ultrasonic testing

    International Nuclear Information System (INIS)

    Vinche, C.; Borloo, E.; Jehenson, P.

    1978-01-01

    In the frame of the European programmes 'Standards and Reference Substances' and 'Reference Materials and Methods' (BCR) the Commission of the European Communities, in conjunction with National experts launched in 1975 an inquiry on reference blocks and transducers for non-destructive ultrasonic testing. This inquiry which is complementary to a general survey made in 1971-1972 by the Commission on Reference Materials (Ref. EUR Report 1973. EUR 4886. d,f,i,n,e) was felt necessary and prepared by a specialists group from the Community Countries and the Joint Research Centre (JRC), Ispra Establishment (the list of these specialists is indicated on p. 2 of the questionnaire). The results of this survey, collated by the JRC Ispra Members have been discussed by the group of specialists and form the subject of this report. On bases of mailing lists submitted by national specialists, 215 organizations have been contacted; the fields of activity of these organizations are mainly: metallurgy, machine parts, technical assistance, aeronautics, power stations and research, 73 organizations have replied to the questionnaire. Most answers were obained from organizations dealing with metallurgy, machine parts manufacturers and technical consultants. The annexes supply a detailed analysis of the results given, on a national basis

  15. Ultrasonic test results for the reactor pressure vessel of the HTTR. Longitudinal welding line of bottom dome

    International Nuclear Information System (INIS)

    Nojiri, Naoki; Ohwada, Hiroyuki; Kato, Yasushi

    2008-06-01

    This paper describes the inspection method, the measured area, etc. of the ultrasonic test of the in-service inspection (ISI) for welding lines of the reactor pressure vessel of the HTTR and the inspection results of the longitudinal welding line of the bottom dome. The pre-service inspection (PSI) results for estimation of occurrence and progression of defects to compare the ISI results is described also. (author)

  16. Innovative Ultrasonic Testing (UT) of nuclear components by sampling phased array with 3D visualization of inspection results

    OpenAIRE

    Pudovikov, Sergey; Bulavinov, Andrey; Pinchuk, Roman

    2011-01-01

    Unlike other industrial branches, nuclear industry - when performing UT- is not only asking for a reliable detection, but also for an exact sizing of material defects. Under these objectives ultrasonic imaging plays an important role in practical testing of nuclear components in the data evaluation process as well as for documentation of the inspection results. 2D and 3D sound-field steering by means of phased array technology offers great opportunities for spatially correct visualization of ...

  17. An evaluation of detection ability of ultrasonic testing with a large aperture transducer for axial cracks in cast stainless steel pipe welds

    International Nuclear Information System (INIS)

    Nishikawa, Yoshito; Ishida, Hitoshi; Kurozumi, Yasuo

    2013-01-01

    Ultrasonic testing is difficult to apply to cast stainless steel which is the material of the main coolant pipes in pressurized water reactors, because of the large attenuation and scattering of ultrasonic waves caused by its macro structure. In this study, ultrasonic testing for progression of axial fatigue cracks of a welded area in the test piece of cast stainless steel pipe was performed using double big-size ultrasonic probes which were formerly developed in INSS. It was found that detection of defects that were over 6% of the target depth for the specimen thickness of 69mm is possible, and detection of defects with over 10% of the target depth is possible for all test conditions. (author)

  18. Reparation of damaged forging dies

    Directory of Open Access Journals (Sweden)

    Vukić Lazić

    2015-03-01

    Full Text Available The forging dies are in exploitation exposed to elevated temperatures and variable impact loads, both compressive and shear. Steels for manufacturing of these tools must endure those loads while maintaining mechanical properties and being resistant to wear and thermal fatigue. For those reasons, the alloyed steels are used for making the forging dies, though they have less weldability, because alloying increases proneness to hardening. Any reparatory hard facing (HF of the damaged dies would require the specially adjusted technology to the particular piece. In this paper reparatory hard facing of dies used for forging pieces in the automobile industry is considered. Prior to reparatory hard facing of the real tools, numerous experimental hard facings on models were performed. All the model hard facings were done on the same steels which were used for production of the real forging dies. To define the optimal hard facing technology one needs to derive the optimal combination of the adequate heat treatment(s, to select the proper filler metals and the welding procedure. The established optimal HF technology was applied to real forging dies whose service life was further monitored in conditions of exploitation

  19. Resolution enhancement for ultrasonic echographic technique in non destructive testing with an adaptive deconvolution method

    International Nuclear Information System (INIS)

    Vivet, L.

    1989-01-01

    The ultrasonic echographic technique has specific advantages which makes it essential in a lot of Non Destructive Testing (NDT) investigations. However, the high acoustic power necessary to propagate through highly attenuating media can only be transmitted by resonant transducers, which induces severe limitations of the resolution on the received echograms. This resolution may be improved with deconvolution methods. But one-dimensional deconvolution methods come up against problems in non destructive testing when the investigated medium is highly anisotropic and inhomogeneous (i.e. austenitic steel). Numerous deconvolution techniques are well documented in the NDT literature. But they often come from other application fields (biomedical engineering, geophysics) and we show they do not apply well to specific NDT problems: frequency-dependent attenuation and non-minimum phase of the emitted wavelet. We therefore introduce a new time-domain approach which takes into account the wavelet features. Our method solves the deconvolution problem as an estimation one and is performed in two steps: (i) A phase correction step which takes into account the phase of the wavelet and estimates a phase-corrected echogram. The phase of the wavelet is only due to the transducer and is assumed time-invariant during the propagation. (ii) A band equalization step which restores the spectral content of the ideal reflectivity. The two steps of the method are performed using fast Kalman filters which allow a significant reduction of the computational effort. Synthetic and actual results are given to prove that this is a good approach for resolution improvement in attenuating media [fr

  20. 48 CFR 225.7102 - Forgings.

    Science.gov (United States)

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Forgings. 225.7102 Section 225.7102 Federal Acquisition Regulations System DEFENSE ACQUISITION REGULATIONS SYSTEM, DEPARTMENT OF... Forgings. ...

  1. Effect of forging process on microstructure, mechanical and corrosion properties of biodegradable Mg-1Ca alloy

    International Nuclear Information System (INIS)

    Harandi, Shervin Eslami; Hasbullah Idris, Mohd; Jafari, Hassan

    2011-01-01

    Research highlights: → Forging temperature demonstrates more pronounced effect compared to forging speed. → Precipitation of Mg 2 Ca phase at grain boundaries accelerates corrosion rate. → Forging process doesn't provide the corrosion resistance required for bone healing. -- Abstract: The performance of Mg-1Ca alloy, a biodegradable metallic material, may be improved by hot working in order that it may be of use in bone implant applications. In this study, Mg-1Ca cast alloy was preheated to different temperatures before undergoing forging process with various forging speeds. Macro- and microstructure of the samples were examined by stereo and scanning electron microscopes (SEM) equipped with energy dispersive X-ray spectroscopy (EDS), respectively. To determine the mechanical properties of the alloy, hardness value and plastic deformation ability of the samples were measured. To investigate the corrosion behaviour of the alloy, immersion and electrochemical tests were performed on the samples in simulated body fluid and the corrosion products were characterized by SEM/EDS. The results showed that increasing forging temperature decreased grain size led to improved hardness value and plastic deformation ability of the alloy, whereas no significant effect was observed by changing forging speed. Moreover, forging at higher temperatures led to an increase in the amount of Mg 2 Ca phase at grain boundaries resulted in higher corrosion rates. It can be concluded that although forging process improved the mechanical properties of the alloy, it does not satisfy the corrosion resistance criteria required for bone healing.

  2. Development and Certification of Ultrasonic Background Noise Test (UBNT) System for use on the International Space Station (ISS)

    Science.gov (United States)

    Prosser, William H.; Madaras, Eric I.

    2011-01-01

    As a next step in the development and implementation of an on-board leak detection and localization system on the International Space Station (ISS), there is a documented need to obtain measurements of the ultrasonic background noise levels that exist within the ISS. This need is documented in the ISS Integrated Risk Management System (IRMA), Watch Item #4669. To address this, scientists and engineers from the Langley Research Center (LaRC) and the Johnson Space Center (JSC), proposed to the NASA Engineering and Safety Center (NESC) and the ISS Vehicle Office a joint assessment to develop a flight package as a Station Development Test Objective (SDTO) that would perform ultrasonic background noise measurements within the United States (US) controlled ISS structure. This document contains the results of the assessment

  3. Head waves in ultrasonic testing. Physical principle and application to welded joint testing

    International Nuclear Information System (INIS)

    Wustenberg, H.; Erhard, A.

    1984-01-01

    A head wave sensor is developed from distinct emitter and receiver sensors using longitudinal waves under a 70 0 incidence. These heat wave sensors present a high sensitivity for underlying cracks and are not influenced by surface accidents like liquid drops or welding projection. They are multi mode sensors emitting simultaneously longitudinal head waves, a main longitudinal lobe and a transverse wave with a maximum at about 38 0 . This wave combination can be used for automatic testing of welded joints even with austenitic materials for defect detection near internal or external surfaces. This process can substitute or complete liquid penetrant inspection or magnetic inspection for testing pipes (13 references are given) [fr

  4. Standard guide for evaluating performance characteristics of phased-Array ultrasonic testing instruments and systems

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This guide describes procedures for evaluating some performance characteristics of phased-array ultrasonic examination instruments and systems. 1.2 Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this guide are expressed in terms that relate to their potential usefulness for ultrasonic examinations. Other electronic instrument characteristics in phased-array units are similar to non-phased-array units and may be measured as described in E 1065 or E 1324. 1.3 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be evaluated. 1.4 This guide establishes no performance limits for examination systems; if such acceptance criteria ar...

  5. Ultrasonic test data acquisition and defect verification of stainless-steel welds at 4000F

    International Nuclear Information System (INIS)

    Mech, S.J.

    1983-01-01

    This paper describes techniques developed to characterize the features found during ultrasonic examination of stainless steel welds which are indicative of defects. Feature inspection technology allows reliable discrimination weld signals and other noise under remote, automatic, high temperature conditions. Ultrasonic feature inspection techniques have been successfully implemented under 400 0 F (200 0 C) flowing sodium pipe welds. The challenge is to develop techniques which find defects, but ignore variations associated with the normal cast type microstructure of the weld zone. This study was directed at gathering data on a welded pipe section with notches used to simulate defects and is an example of computer acquisition and analysis techniques of ultrasonic data. Various analysis methods were compared to find signal analysis algorithms sensitive to these simulated defects

  6. Utilization of radiographic and ultrasonic testing for an evaluation of plate type fuel elements during manufacturing stages

    International Nuclear Information System (INIS)

    Brito, Mucio Jose Drummond de; Silva Junior, Silverio Ferreira da; Messias, Jose Marcos; Braga, Daniel Martins; Paula, Joao Bosco de

    2005-01-01

    Structural discontinuities can be introduced in the plate type fuel elements during the manufacturing stages due to mechanical processing conditions. The use of nondestructive testing methods to monitoring the fuel elements during the manufacturing stages presents a significant importance, contributing for manufacturing process improvement and cost reducing. This paper describes a procedure to be used detection and evaluation of structural discontinuities in plate type fuel elements during the manufacturing stages using the ultrasonic testing method and the radiographic testing method. The main results obtained are presented and discussed. (author)

  7. Ensemble Empirical Mode Decomposition based methodology for ultrasonic testing of coarse grain austenitic stainless steels.

    Science.gov (United States)

    Sharma, Govind K; Kumar, Anish; Jayakumar, T; Purnachandra Rao, B; Mariyappa, N

    2015-03-01

    A signal processing methodology is proposed in this paper for effective reconstruction of ultrasonic signals in coarse grained high scattering austenitic stainless steel. The proposed methodology is comprised of the Ensemble Empirical Mode Decomposition (EEMD) processing of ultrasonic signals and application of signal minimisation algorithm on selected Intrinsic Mode Functions (IMFs) obtained by EEMD. The methodology is applied to ultrasonic signals obtained from austenitic stainless steel specimens of different grain size, with and without defects. The influence of probe frequency and data length of a signal on EEMD decomposition is also investigated. For a particular sampling rate and probe frequency, the same range of IMFs can be used to reconstruct the ultrasonic signal, irrespective of the grain size in the range of 30-210 μm investigated in this study. This methodology is successfully employed for detection of defects in a 50mm thick coarse grain austenitic stainless steel specimens. Signal to noise ratio improvement of better than 15 dB is observed for the ultrasonic signal obtained from a 25 mm deep flat bottom hole in 200 μm grain size specimen. For ultrasonic signals obtained from defects at different depths, a minimum of 7 dB extra enhancement in SNR is achieved as compared to the sum of selected IMF approach. The application of minimisation algorithm with EEMD processed signal in the proposed methodology proves to be effective for adaptive signal reconstruction with improved signal to noise ratio. This methodology was further employed for successful imaging of defects in a B-scan. Copyright © 2014. Published by Elsevier B.V.

  8. Adapted diffusion processes for effective forging dies

    Science.gov (United States)

    Paschke, H.; Nienhaus, A.; Brunotte, K.; Petersen, T.; Siegmund, M.; Lippold, L.; Weber, M.; Mejauschek, M.; Landgraf, P.; Braeuer, G.; Behrens, B.-A.; Lampke, T.

    2018-05-01

    Hot forging is an effective production method producing safety relevant parts with excellent mechanical properties. The economic efficiency directly depends on the occurring wear of the tools, which limits service lifetime. Several approaches of the presenting research group aim at minimizing the wear caused by interacting mechanical and thermal loads by using enhanced nitriding technology. Thus, by modifying the surface zone layer it is possible to create a resistance against thermal softening provoking plastic deformation and pronounced abrasive wear. As a disadvantage, intensely nitrided surfaces may possibly include the risk of increased crack sensitivity and therefore feature the chipping of material at the treated surface. Recent projects (evaluated in several industrial applications) show the high technological potential of adapted treatments: A first approach evaluated localized treatments by preventing areas from nitrogen diffusion with applied pastes or other coverages. Now, further ideas are to use this principle to structure the surface with differently designed patterns generating smaller ductile zones beneath nitrided ones. The selection of suitable designs is subject to certain geo-metrical requirements though. The intention of this approach is to prevent the formation and propagation of cracks under thermal shock conditions. Analytical characterization methods for crack sensitivity of surface zone layers and an accurate system of testing rigs for thermal shock conditions verified the treatment concepts. Additionally, serial forging tests using adapted testing geometries and finally, tests in the industrial production field were performed. Besides stabilizing the service lifetime and decreasing specific wear mechanisms caused by thermal influences, the crack behavior was influenced positively. This leads to a higher efficiency of the industrial production process and enables higher output in forging campaigns of industrial partners.

  9. Instant forgedUI starter

    CERN Document Server

    Luiz, Joseandro

    2013-01-01

    Get to grips with a new technology, understand what it is and what it can do for you, and then get to work with the most important features and tasks.The book is a Starter guide to learning ForgedUI. This book will start by unfolding the installation and creating a simple application using Titanium and ForgedUI, followed by taking you through the features to model an engaging UI and generate multi-platform code with Titanium, while covering the best design practice for Apple and Android application development. Last but not least, you will also come across the available resources where you can

  10. Ultrasonic testing of canning tubes in stainless steel of the EL 4 reactor

    International Nuclear Information System (INIS)

    Prot, A.; Monnier, P.

    1964-01-01

    From all the methods possible for controlling thin cans the one chosen, for numerous reasons, vas that making use of ultrasonic techniques. A method has been developed which should make it possible to carry out a rapid and efficient industrial control of canning tubes, The reasons for the choice of the ultrasonic method are given in detail, together with the principles of the method and the actual control parameters. In the present state of our research, it should be possible to control at least 50 000 tubes a year. Improvements brought about in the details of the control technique itself should make it possible to increase this rate considerably. (authors) [fr

  11. A-508 class 3 forgings for pressure vessels

    International Nuclear Information System (INIS)

    Comon, J.

    1977-01-01

    The manufacture of the forged parts of the first PWR nuclear pressure vessel installed in France started in the Creusot-Loire's Forge Plant in 1961. Since this date, more than 300 forgings of this type were delivered (flanges, rings, zones, and nozzles). The major part of these forgings were made of Mn, Ni, Mo steel (SA 508 class 3). They represent a population large and homogeneous enough to attempt a statistical analysis of chemical and mechanical test results. The aim of this analysis was double: (1) a better knowledge of the scattering of the results and a better estimate of what can be introduced or accepted in a specification, and (2) the setting up of correlations existing between these results, particularly between chemical analysis and mechanical test results. In addition to this statistical analysis concerning industrial results, several laboratory studies are presented, giving a more complete characterization of SA 508 class 3. All these results form a very complete documentation showing that SA 508 class 3 steel is suitable for the manufacture of large forged vessels requiring a high degree of reliability

  12. Precision forging technology for aluminum alloy

    Science.gov (United States)

    Deng, Lei; Wang, Xinyun; Jin, Junsong; Xia, Juchen

    2018-03-01

    Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, automobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision aluminum alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.

  13. 29 CFR 1910.218 - Forging machines.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording the...

  14. Comparison study of multistep forging and injection forging of automobile fasteners

    OpenAIRE

    Chen Senyong; Qin Yi

    2015-01-01

    In order to improve production efficiency, injection forging as a feasible approach was introduced to automobile fasteners production. In the study reported in this paper, two forging approaches, traditional multistep forging and injection forging, were analysed by using a finite element method. Using ABAQUS and DEFORM, some significant factors, namely, forging force, energy consumption, component accuracy and stress distribution in the die, were compared to explore the potential and challeng...

  15. Testing of wooden construction elements with ultrasonic echo technique and x-ray

    International Nuclear Information System (INIS)

    Hasenstab, A.; Krause, M.; Osterloh, K.

    2008-01-01

    Damages inside of wooden construction components (e.g. interior rot) or at inaccessible surfaces represent a special problem, since they are difficult to recognize from the outside, they can even cause a sudden failure of the component. As a result the research, it could be proved that ultrasonic echo technique can be used on wood both with longitudinal and transverse waves. Further more the different influences of the wood fibres on the sound velocity of the longitudinal and transverse waves is pointed out on the basis results of measurements. The efficiency of the ultrasonic echo technique is shown on wooden specimens. The combination of ultrasonic echo technique and radiography resulted in a very substantial reduction of possible misinterpretations of damage. There it is possible to detect the damage from the undamaged side of the specimen by ultrasound echo. The spread of the damage can be obtained with mobile x-ray measurements. Finally the results show, that ultrasonic methods are more sensitive starting decay and cracks parallel to the surface.

  16. Evaluation of Creep-Fatigue Damage in 304 Stainless Steel using Ultrasonic Non-Destructive Test

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sung Sik [Safetech Co. Ltd., Kimhae (Korea, Republic of); Oh, Yong Jun [Hanbat National Univ., Daejon (Korea, Republic of); Nam, Soo Woo [KISTI ReSEAT Program, Seoul (Korea, Republic of)

    2011-12-15

    It is well known that grain boundary cavitation is the main failure mechanism in austenitic stainless steel under tensile hold creep-fatigue interaction conditions. The cavities are nucleated at the grain boundary during cyclic loading and grow to become grain boundary cracks. The attenuation of ultrasound depends on scattering and absorption in polycrystalline materials. Scattering occurs when a propagation wave encounters microstructural discontinuities, such as internal voids or cavities. Since the density of the creepfatigue cavities increases with the fatigue cycles, the attenuation of ultrasound will also be increased with the fatigue cycles and this attenuation can be detected nondestructively. In this study, it is found that individual grain boundary cavities are formed and grow up to about 100 cycles and then, these cavities coalesce to become cracks. The measured ultrasonic attenuation increased with the cycles up to cycle 100, where it reached a maximum value and then decreased with further cycles. These experimental measurements strongly indicate that the open pores of cavities contribute to the attenuation of ultrasonic waves. However, when the cavities develop, at the grain boundary cracks whose crack surfaces are in contact with each other, there is no longer any open space and the ultrasonic wave may propagate across the cracks. Therefore, the attenuation of ultrasonic waves will be decreased. This phenomenon of maximum attenuation is very important to judge the stage of grain boundary crack development, which is the indication of the dangerous stage of the structures.

  17. Developments of New Lubricants for Cold Forging of Stainless Steel

    DEFF Research Database (Denmark)

    Steenberg, Thomas; Christensen, Erik; Olesen, P.

    1997-01-01

    Two new lubricant systems for cold forging of stainless steel have been developed. The main component of these systems are FeCl3 and ZnCa2(PO4)2, respectively. Both lubricant systems have been tested using a backward extrusion test. The results show excellent lubricating properties with respect...

  18. Semi-continuous ultrasonic sounding and changes of ultrasonic signal characteristics as a sensitive tool for the evaluation of ongoing microstructural changes of experimental mortar bars tested for their ASR potential

    Czech Academy of Sciences Publication Activity Database

    Lokajíček, Tomáš; Kuchařová, A.; Petružálek, Matěj; Šachlová, Š.; Svitek, Tomáš; Přikryl, R.

    2016-01-01

    Roč. 71, September (2016), s. 40-50 ISSN 0041-624X R&D Projects: GA ČR(CZ) GAP104/12/0915 Institutional support: RVO:67985831 Keywords : alkali-silica reaction * accelerated test * thermal heating * mortar bar * ultrasonic sounding Subject RIV: DC - Siesmology, Volcanology, Earth Structure Impact factor: 2.327, year: 2016

  19. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    International Nuclear Information System (INIS)

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-01-01

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  20. Manufacturing and properties of closure head forging integrated with flange for PWR reactor pressure vessel

    International Nuclear Information System (INIS)

    Tomoharu Sasaki; Iku Kurihara; Etsuo Murai; Yasuhiko Tanaka; Koumei Suzuki

    2003-01-01

    Closure head forging (SA508, Gr.3 Cl.1) integrated with flange for PWR reactor pressure vessel has been developed. This is intended to enhance structural integrity of closure head resulted in elimination of ISI, by eliminating weld joint between closure head and flange in the conventional design. Manufacturing procedures have been established so that homogeneity and isotropy of the material properties can be assured in the closure head forging integrated with flange. Acceptance tensile and impact test specimens are taken and tested regarding the closure head forging integrated with flange as very thick and complex forgings. This paper describes the manufacturing technologies and material properties of the closure head forging integrated with flange. (orig.)

  1. Modelling of defects in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter

    The present report presents an investigation of the ingot forging process with special emphasis on modelling the influence of die geometry on the soundness of the ingot after hot forging. An investigation on how to model damage is also performed. The influence of the lower die angle is quantified...... angle of 130o-140o giving rise to the largest centreline porosity closure regardless of material hardening behaviour applied. Friction was found only to have minor influence on the optimum. Multi stroke forging operations have also been modelled since the ingot forging process consists of many forging...... damage. It is found that when evaluating damage only by relative density; feed size and lower die angle does not influence whether the hot forging process is successful or not. This is in disagreement with the general understanding of the ingot forging process. When evaluating ductile damage...

  2. Fatigue in cold-forging dies: Tool life analysis

    DEFF Research Database (Denmark)

    Skov-Hansen, P.; Bay, Niels; Grønbæk, J.

    1999-01-01

    In the present investigation it is shown how the tool life of heavily loaded cold-forging dies can be predicted. Low-cycle fatigue and fatigue crack growth testing of the tool materials are used in combination with finite element modelling to obtain predictions of tool lives. In the models...... the number of forming cycles is calculated first to crack initiation and then during crack growth to fatal failure. An investigation of a critical die insert in an industrial cold-forging tool as regards the influence of notch radius, the amount and method of pre-stressing and the selected tool material...

  3. Spatially resolved ultrasonic attenuation in resistance spot welds: implications for nondestructive testing.

    Science.gov (United States)

    Mozurkewich, George; Ghaffari, Bita; Potter, Timothy J

    2008-09-01

    Spatial variation of ultrasonic attenuation and velocity has been measured in plane parallel specimens extracted from resistance spot welds. In a strong weld, attenuation is larger in the nugget than in the parent material, and the region of increased attenuation is surrounded by a ring of decreased attenuation. In the center of a stick weld, attenuation is even larger than in a strong weld, and the low-attenuation ring is absent. These spatial variations are interpreted in terms of differences in grain size and martensite formation. Measured frequency dependences indicate the presence of an additional attenuation mechanism besides grain scattering. The observed attenuations do not vary as commonly presumed with weld quality, suggesting that the common practice of using ultrasonic attenuation to indicate weld quality is not a reliable methodology.

  4. Determination of Focal Laws for Ultrasonic Phased Array Testing of Dissimilar Metal Welds

    International Nuclear Information System (INIS)

    Jing, Ye; Kim, Hak Joon; Song, Sung Jin; Song, Myung Ho; Kang, Suk Chull; Kang, Sung Sik; Kim, Kyung Cho

    2008-01-01

    Inspection of dissimilar metal welds using phased array ultrasound is not easy at all, because crystalline structure of dissimilar metal welds cause deviation and splitting of the ultrasonic beams. Thus, in order to have focusing and/or steering phased array beams in dissimilar metal welds, proper time delays should be determined by ray tracing. In this paper, we proposed an effective approach to solve this difficult problem. Specifically, we modify the Oglivy's model parameters to describe the crystalline structure of real dissimilar metal welds in a fabricated specimen. And then, we calculate the proper time delay and incident angle of linear phased array transducer in the anisotropic and inhomogeneous material for focusing and/or steering phased array ultrasonic beams on the desired position

  5. Applications research in ultrasonic testing of carbon fiber composite based on an optical fiber F-p sensor

    Science.gov (United States)

    Shan, Ning

    2016-10-01

    Carbon fiber composite is widely applied to the field of aerospace engineering because of its excellent performance. But it will be able to form more defects in the process of manufacturing inevitably on account of unique manufacturing process. Meanwhile it has sophisticated structure and services in the bad environment long time. The existence of defects will be able to cause the sharp decline in component's performance when the defect accumulates to a certain degree. So the reliability and safety test demand of carbon fiber composite is higher and higher. Ultrasonic testing technology is the important means used for characteristics of component inspection of composite materials. Ultrasonic information detection uses acoustic transducer generally. It need coupling agent and is higher demand for the surface of sample. It has narrow frequency band and low test precision. The extrinsic type optical fiber F-P interference cavity structure is designed to this problem. Its optical interference model is studied. The initial length of F-P cavity is designed. The realtime online detection system of carbon fiber composite is established based on optical fiber F-P Ultrasound sensing technology. Finally, the testing experiment study is conducted. The results show that the system can realize real-time online detection of carbon fiber composite's defect effectively. It operates simply and realizes easily. It has low cost and is easy to practical engineering.

  6. Ultrasonic signature

    International Nuclear Information System (INIS)

    Borloo, E.; Crutzen, S.

    1974-12-01

    The unique and tamperproof identification technique developed at Ispra is based on ultrasonic Non-Destructive-Techniques. Reading fingerprints with ultrasonic requires high reproducibility of standard apparatus and transducers. The present report gives an exhaustive description of the ultrasonic technique developed for identification purposes. Different applications of the method are described

  7. Ultra-large size austenitic stainless steel forgings for fast breeder reactor 'Monju'

    International Nuclear Information System (INIS)

    Tsukada, Hisashi; Suzuki, Komei; Sato, Ikuo; Miura, Ritsu.

    1988-01-01

    The large SUS 304 austenitic stainless steel forgings for the reactor vessel of the prototype FBR 'Monju' of 280 MWe output were successfully manufactured. The reactor vessel contains the heart of the reactor and sodium coolant at 530 deg C, and its inside diameter is about 7 m, and height is about 18 m. It is composed of 12 large forgings, that is, very thick flanges and shalls made by ring forging and an end plate made by disk forging and hot forming, using a special press machine. The manufacture of these large forgings utilized the results of the basic test on the material properties in high temperature environment and the effect that the manufacturing factors exert on the material properties and the results of the development of manufacturing techniques for superlarge forgings. The problems were the manufacturing techniques for the large ingots of 250 t class of high purity, the hot working techniques for stainless steel of fine grain size, the forging techniques for superlarge rings and disks, and the machining techniques of high precision for particularly large diameter, thin wall rings. The manufacture of these large stainless steel forgings is reported. (Kako, I.)

  8. Study on the microstructure of the different parts for new aluminum alloy forgings

    International Nuclear Information System (INIS)

    Gao Wei; Zheng Xiaojing; Wu Fu

    2014-01-01

    The mechanical properties of former aluminium alloy forgings cannot achieve technique demand. Because the component, dimension and preparation technology of new aluminum alloy have changed, the microstructure and mechanical properties of forgings are researched. It is concluded that the flowline of forgings has good continuity and uniformity, it does not have a prominent difference on microhardness of different parts. The results prove that the microstructure of forgings has good consistency. The matrix structure of forgings consists of fiber texture and equiaxed structure. The residual second phases, which are harmful to mechanical properties, are observed in the equiaxed structure. The center of equiaxed structure core zone, the edge of equiaxed structure transition zone and equiaxed structure edge zone should be focus on observing test, they are the sampling location of tensile property. (authors)

  9. Sensitivity analysis and optimization algorithms for 3D forging process design

    International Nuclear Information System (INIS)

    Do, T.T.; Fourment, L.; Laroussi, M.

    2004-01-01

    This paper presents several approaches for preform shape optimization in 3D forging. The process simulation is carried out using the FORGE3 registered finite element software, and the optimization problem regards the shape of initial axisymmetrical preforms. Several objective functions are considered, like the forging energy, the forging force or a surface defect criterion. Both deterministic and stochastic optimization algorithms are tested for 3D applications. The deterministic approach uses the sensitivity analysis that provides the gradient of the objective function. It is obtained by the adjoint-state method and semi-analytical differentiation. The study of stochastic approaches aims at comparing genetic algorithms and evolution strategies. Numerical results show the feasibility of such approaches, i.e. the achieving of satisfactory solutions within a limited number of 3D simulations, less than fifty. For a more industrial problem, the forging of a gear, encouraging optimization results are obtained

  10. Standard specification for titanium and titanium alloy forgings

    International Nuclear Information System (INIS)

    Anon.

    1975-01-01

    Standards are given for the purchase, manufacture, product testing and certification, packaging, and marketing of annealed Ti and Ti-alloy forgings. The specifications apply to the following Ti alloys: 6Al-Ti-4V, 5Al-Ti-2.5 Sn, and Ti + Pd. Acceptable values for the chemical requirements, product analysis limits, and tensile requirements are tabulated

  11. Laser ultrasonic receivers based on photorefractive materials in non-destructive testing

    International Nuclear Information System (INIS)

    Zamiri Hosseinzadeh, S.

    2014-01-01

    The field of laser ultrasonics is one of the most interesting topics in which laser light is used for the generation and the detection of ultrasound waves in materials. This contactless method is extremely useful for materials inspection being nondestructive and contactless, especially for hazardous environments. In this method a pulsed laser with a short pulse length of e.g. nano- or even picoseconds is focused on the surface of a specimen and then ultrasonic waves, nanometer vibrations, such as surface and bulk waves are generated and propagate in all directions on to the material. For contactless detection of ultrasonic waves several interferometers such as confocal Fabry-Perot, Michelson, and long path difference interferometers have been applied. Each of them has its individual advantages and disadvantages concerning, e.g., frequency responses and sensitivity. However, most of these interferometers work best on mirror-like surfaces and exhibit reduced sensitivity on rough surfaces. Also these kinds of interferometer are sensible to external noise as air fluctuations, sample vibrations or thermal deformations, thus requiring relatively complex stabilization techniques. This hinders their applicability in industrial applications with harsh environmental conditions. As an alternative to the before mentioned techniques interferometers based on photorefractive materials (PR) have been established. A typical two wave mixing interferometer (TWMI) configuration enables broadband ultrasonic measurements on rough surfaces. These types of interferometers have a good sensitivity up to 3e-7 nm(W/Hz) 1/2 spatially for samples with a high rough surface unlike the Michelson interferometer. By using ferroelectric photorefractive crystals such as LiNbO:Fe+2, sensitivity even is enhanced to 4e-8 nm(W/Hz) 1/2 but response time in these crystals is slower. In this work, contactless interferometer set ups based on photorefractive materials such as BSO (Bismuth Silicon Oxide: Bi 12

  12. Properties of powder metallurgy steel forgings

    International Nuclear Information System (INIS)

    Crowson, A.; Anderson, F.E.

    1977-01-01

    The effects of processing variables on the mechanical properties of heat-treated powder metallurgy (P/M) steel forgings were determined. Prealloyed 4600 steel powder blended with graphite to yield 4640 was compacted into preforms and hot forged in a warm, closed die. Variables studied were preform density, method of lubrication, preform sintering (time, temperature and atmosphere), forging pressure (20 and 40 tsi) and temperature (1850 0 F, 2000 0 F and 2200 0 F), and forging ratio (0.75 and 0.95). Relationships between interconnected porosity and total porosity for the various preform densities were determined. High density compacts required higher sintering temperatures due to the restricted mobility of the reducing gases in the pores. Die wall lubrication was comparable to admixed lubrication, and it simplified powder mixing and preform sintering operations. Forgings with densities from 99 to 99.8 percent of theoretical density were attained with a forging pressure of 20 to 40 tsi and preform temperatures of 2000 0 F and above. At forging conditions which resulted in forgings with acceptable mechanical properties, complete die fill was accomplished at a forging ratio of 0.95, whereas incomplete die fill resulted at a forging ratio of 0.75. The response of P/M forgings to heat treatment was comparable to that for wrought materials, and the resultant tensile and yield strengths were equivalent to the strength values described for wrought 4640 steel in AMS specification 6317B. In addition, ductility and impact properties of P/M forgings with near theoretical density (99.5+ percent) were comparable to bar stock forgings

  13. Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

    International Nuclear Information System (INIS)

    Wojtaszek, Marek; Śleboda, Tomasz

    2014-01-01

    Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography

  14. Design and verification of thermomechanical parameters of P/M Ti6Al4V alloy forging

    Energy Technology Data Exchange (ETDEWEB)

    Wojtaszek, Marek, E-mail: mwojtasz@metal.agh.edu.pl; Śleboda, Tomasz

    2014-12-05

    Highlights: • Thermomechanical parameters of P/M Ti6Al4V alloy processing were determined. • The use of the mixture of elemental powders allows reducing manufacturing costs. • Numerical modelling allowed to elaborate favourable parameters of forging. • The industrial trials of hot forging of P/M Ti6Al4V alloy were successful. - Abstract: This work is focused on the design of technology of forging high-quality Ti6Al4V alloy by means of powder metallurgy methods. A mixture of elemental powders, with the chemical composition of that of Ti6Al4V alloy, was used as a starting material for the investigation. Powder mixtures were fully densified by hot compaction under precisely controlled conditions. The mechanical properties of the obtained compacts were examined. The mechanical behaviour of the investigated alloy powder compacts was evaluated by compression test under various thermomechanical conditions using Gleeble simulator. The microstructure of powder compacts as well as P/M alloy samples deformed in compression tests was examined. All data obtained from the experimental tests were applied as boundary conditions for numerical simulation of forging of selected forgings. Basing on the results of both plastometric tests and simulations, thermomechanical parameters of the investigated alloy forging were determined. Designed parameters of forging technology were verified by forging trials performed in industrial conditions. The quality of the obtained forgings was examined by means of computed tomography.

  15. Recent technological developments in forging; Recentes avancos tecnologicos no forjamento

    Energy Technology Data Exchange (ETDEWEB)

    Schaeffer, Lirio [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Programa de Pos-graduacao em Engenharia Metalurgica e dos Materiais

    1987-12-31

    Recent advances in the area of open and closed die forging are summarized and discussed. The use of computer and alternatives such as incremental forging, sinter forging, liquid forging and precision forging are the main items reviewed 11 refs., 10 figs.

  16. Ultrasonic testing of canning tubes in stainless steel of the EL 4 reactor; Controle par ultrasons des tubes de gaine en acier inoxydable du reacteur EL 4

    Energy Technology Data Exchange (ETDEWEB)

    Prot, A; Monnier, P [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1964-07-01

    From all the methods possible for controlling thin cans the one chosen, for numerous reasons, vas that making use of ultrasonic techniques. A method has been developed which should make it possible to carry out a rapid and efficient industrial control of canning tubes, The reasons for the choice of the ultrasonic method are given in detail, together with the principles of the method and the actual control parameters. In the present state of our research, it should be possible to control at least 50 000 tubes a year. Improvements brought about in the details of the control technique itself should make it possible to increase this rate considerably. (authors) [French] Parmi toutes les methodes possibles de controle des gaines minces, le procede retenu pour de multiples raisons a ete celui faisant appel a la technique des ultrasons. Une methode a ete mise au point qui doit permettre un controle industriel rapide et efficace des tubes de gaine. Sont exposes en detail, les raisons du choix de la methode par ultrasons, les principes de cette methode et les parametres du controle proprement dit. Dans l'etat actuel de nos etudes la cadence devrait permettre le controle de 50000 tubes par an au minimum. Des ameliorations de detail portant sur la technique de controle elle-meme, doivent permettre d'accelerer tres notablement cette cadence. (auteurs)

  17. Development Of Ultrasonic Testing Based On Delphi Program As A Learning Media In The Welding Material Study Of Detection And Welding Disables In The Environment Of Vocational Education

    Science.gov (United States)

    Dwi Cahyono, Bagus; Ainur, Chandra

    2018-04-01

    The development of science and technology has a direct impact on the preparation of qualified workers, including the preparation of vocational high school graduates. Law Number 20 the Year 2003 on National Education System explains that the purpose of vocational education is to prepare learners to be ready to work in certain fields. One of the learning materials in Vocational High School is welding and detecting welding defects. Introduction of welding and detecting welding defects, one way that can be done is by ultrasonic testing will be very difficult if only capitalize the book only. Therefore this study aims to adopt ultrasonic testing in a computer system. This system is called Delphi Program-based Ultrasonic Testing Expert System. This system is used to determine the classification and type of welding defects of the welded defect indicator knew. In addition to the system, there is a brief explanation of the notion of ultrasonic testing, calibration procedures and inspection procedures ultrasonic testing. In this system, ultrasonic input data testing that shows defects entered into the computer manually. This system is built using Delphi 7 software and Into Set Up Compiler as an installer. The method used in this research is Research and Development (R & D), with the following stages: (1) preliminary research; (2) manufacture of software design; (3) materials collection; (4) early product development; (5) validation of instructional media experts; (6) product analysis and revision; (8) media trials in learning; And (9) result of end product of instructional media. The result of the research shows that: (1) the result of feasibility test according to ultrasonic material testing expert that the system is feasible to be used as instructional media in welding material subject and welding defect detection in vocational education environment, because it contains an explanation about detection method of welding defect using method Ultrasonic testing in detail; (2

  18. Investigation with automatic ultrasonic equipment to trace flaws in a large test piece, and experience gained in carrying out inspections

    International Nuclear Information System (INIS)

    Lindner, J.P.

    1975-01-01

    Based on the FRG codes providing guide lines for the Reactor Safety Commission regarding the size and location of flaws to be detected during in-service inspections, investigations were carried out into the possibility of detecting defects in thick-walled reactor pressure vessel components with the aid of ultrasonic inspection systems. A large test rig was used and, in a similar manner to the in-service inspections on a reactor, the tests were carried out with remote-controlled, automatically guided inspection equipment. For this purpose, a test specimen weighing about 10 tons was produced and provided with two weld seams having a large number of artificial defects. Essential parameters for the various reflectors in the test specimen were the size, location, angle and roughness or structure of the reflecting surfaces. As it is known that austenitic cladding has a considerable influence on flaw detection, the tests were undertaken first without cladding and then with cladding. A manipulator was designed for automatic remote-controlled inspection with which the inspection system travels on a meandering route over the area to be inspected. The inspection system employed was of the same type as the one used for baseline tests during external inspections of reactor vessel walls with parallel surfaces. Digital data collection was by a magnetic tape recorder designed to store both the data of the ultrasonic inspection system as well as the allied position data. The data stored on the tape are evaluated with electronic data processing programmes especially developed for this purpose. These programmes allow locally coherent indication patterns to be prepared, thus simplifying the interpretation of the data obtained. The author initially describes the equipment with the aid of which the studies were undertaken. A detailed discussion is then presented on the design of the test specimen and the inspection systems employed. Following this, the results obtained are explained and

  19. The use of simulation in the development of ultrasonic testing; Simuloinnin hyoedyntaeminen ultraaeaenitestauksen kehittaemisessae

    Energy Technology Data Exchange (ETDEWEB)

    Sandlin, S. [VTT Manufacturing Technology, Espoo (Finland)

    1997-12-01

    The report focuses on the principles of modelling the ultrasonic inspection, the possibilities of modelling and the its limitations. Some of the existing models have been extensively validated and are in routine use. Efforts has also been put on modelling the inspection of anisotropic media, such as austenitic welds, but these models presuppose that the texture of the weld is known and this is usually not the case in practice. This fact restricts the usefulness of modelling to a more qualitative description of the beam bending phenomena in the case of austenitic welds. 23 refs.

  20. Forging Industry Leadtimes: An Analysis of Causes for and Solutions to Long Leadtimes for Aerospace Forgings

    Science.gov (United States)

    1986-09-01

    Pamplet . Forging Industry Association, Cleveland-MT, uncatea. 20. Forging Industry Association, and American Society for Metals. Forging Handbook, edited... Pamplet . The Harris-Thomas Drop Forge Compnyayto--n R, undated. 43. Theeck, Michael F., TECH MOD Program Mana.er. Personal interview. Industrial Base... Brochure . Worcester MA, 3, . 125 "’ VITA Captain Stephen F. O’Neill was born on 19 June 1957 in Pittsfield, Massachusetts. He graduated from high school

  1. Effect of Cold Forging on Microstructure and MechanicalProperties of Al/SiC Composites

    Science.gov (United States)

    Hanamantraygouda, M. B.; Shivakumar, B. P., Dr; Siddappa, P. N.; Sampathkumar, L.; Prashanth, L.

    2018-02-01

    The objective of this work was to investigate the effect of cold forging on mechanical properties and microstructural study of Al MMCs, at different wt% of SiC and forging cycle. The Al-SiC composite material was fabricated by stir casting method at different weight percentage of SiC such as 2.5, 5, 7.5 and 10%. Further, the deformation characteristics during open-die forging of Al-SiC composite at cold conditions was investigated. Cast and forged composite material was subjected to hardness test, tensile test and impact test. The grain size, microstructure behaviour was investigated using optical microscope. The results show that hardness and strength of Al-SiC composite increases and ductility decreases as compared to Al alloy in both as-cast and forged conditions. Optical microscope images showed that the distribution of SiC in Al matrix was more homogeneous in a forged composite as compared to cast one and reduction of porosity was found. Further, it showed that due to forging cycle the grain size was reduced by 30% to 35% from initial size.

  2. Estimation of the defect detection probability for ultrasonic tests on thick sections steel weldments. Technical report

    International Nuclear Information System (INIS)

    Johnson, D.P.; Toomay, T.L.; Davis, C.S.

    1979-02-01

    An inspection uncertainty analysis of published PVRC Specimen 201 data is reported to obtain an estimate of the probability of recording an indication as a function of imperfection height for ASME Section XI Code ultrasonic inspections of the nuclear reactor vessel plate seams and to demonstrate the advantages of inspection uncertainty analysis over conventional detection/nondetection counting analysis. This analysis found the probability of recording a significant defect with an ASME Section XI Code ultrasonic inspection to be very high, if such a defect should exist in the plate seams of a nuclear reactor vessel. For a one-inch high crack, for example, this analysis gives a best estimate recording probability of .985 and a 90% lower confidence bound recording probabilty of .937. It is also shown that inspection uncertainty analysis gives more accurate estimates and gives estimates over a much greater flaw size range than is possible with conventional analysis. There is reason to believe that the estimation procedure used is conservative, the estimation is based on data generated several years ago, on very small defects, in an environment that is different from the actual in-service inspection environment

  3. Determination of Flaw Type and Location Using an Expert Module in Ultrasonic Nondestructive Testing for Weld Inspection

    Science.gov (United States)

    Shahriari, D.; Zolfaghari, A.; Masoumi, F.

    2011-01-01

    Nondestructive evaluation is explained as nondestructive testing, nondestructive inspection, and nondestructive examination. It is a desire to determine some characteristic of the object or to determine whether the object contains irregularities, discontinuities, or flaws. Ultrasound based inspection techniques are used extensively throughout industry for detection of flaws in engineering materials. The range and variety of imperfections encountered is large, and critical assessment of location, size, orientation and type is often difficult. In addition, increasing quality requirements of new standards and codes of practice relating to fitness for purpose are placing higher demands on operators. Applying of an expert knowledge-based analysis in ultrasonic examination is a powerful tool that can help assure safety, quality, and reliability; increase productivity; decrease liability; and save money. In this research, an expert module system is coupled with ultrasonic examination (A-Scan Procedure) to determine and evaluate type and location of flaws that embedded during welding parts. The processing module of this expert system is implemented based on EN standard to classify welding defects, acceptance condition and measuring of their location via echo static pattern and image processing. The designed module introduces new system that can automate evaluating of the results of A-scan method according to EN standard. It can simultaneously recognize the number and type of defects, and determine flaw position during each scan.

  4. Modeling the ultrasonic testing echoes by a combination of particle swarm optimization and Levenberg–Marquardt algorithms

    International Nuclear Information System (INIS)

    Gholami, Ali; Honarvar, Farhang; Moghaddam, Hamid Abrishami

    2017-01-01

    This paper presents an accurate and easy-to-implement algorithm for estimating the parameters of the asymmetric Gaussian chirplet model (AGCM) used for modeling echoes measured in ultrasonic nondestructive testing (NDT) of materials. The proposed algorithm is a combination of particle swarm optimization (PSO) and Levenberg–Marquardt (LM) algorithms. PSO does not need an accurate initial guess and quickly converges to a reasonable output while LM needs a good initial guess in order to provide an accurate output. In the combined algorithm, PSO is run first to provide a rough estimate of the output and this result is consequently inputted to the LM algorithm for more accurate estimation of parameters. To apply the algorithm to signals with multiple echoes, the space alternating generalized expectation maximization (SAGE) is used. The proposed combined algorithm is robust and accurate. To examine the performance of the proposed algorithm, it is applied to a number of simulated echoes having various signal to noise ratios. The combined algorithm is also applied to a number of experimental ultrasonic signals. The results corroborate the accuracy and reliability of the proposed combined algorithm. (paper)

  5. Assessing ultrasonic examination results

    International Nuclear Information System (INIS)

    Deutsch, V.; Vogt, M.

    1977-01-01

    Amongst nondestructive examination methods, the ultrasonic examination plays an important role. The reason why its scope of application is so wide is because the sound conducting capacity is the only property the material of a test specimen has to have. As the fields are so manifold, only main aspects can be described briefly. The list of references, however, is very extensive and gives plenty of information of all the problems concerning the assessment of ultrasonic examination results. (orig./RW) [de

  6. Ultrasonic physics

    CERN Document Server

    Richardson, E G

    1962-01-01

    Ultrasonic Physics, Second Edition, provides an introduction to the fundamental principles of ultrasonic physics. The book opens with a discussion of the sources of ultrasound. This is followed by separate chapters on the properties and detection of ultrasonic radiation; measurement of propagation constants, i.e., the velocity and absorption, of ultrasound; ultrasound propagation in gases, liquids, and solids; and ultrasound propagation in aerosols, suspensions, and emulsions. The final chapter covers miscellaneous physical and physico-chemical actions, including dispersion and coagulation of

  7. Forging Ahead (linearized)

    Science.gov (United States)

    2004-01-01

    This animation shows the front view from the Mars Exploration Rover Opportunity as it drives north towards the eastern edge of the rock outcropping near its landing site at Meridiani Planum, Mars. The movie strings together images taken over the past six martian days, or sols, of its journey, beginning with a 1 meter (3 feet) stroll away from the lander on sol 7. On the 12th sol, Opportunity drove another 3 1/2 meters (11 feet), and then, one sol later, another 1 1/2 meters (5 feet). On its way, the rover twisted and turned in a test of its driving capabilities. This movie is made up of images taken by the rover's front hazard-identification camera, which were corrected for fish-eye distortion.

  8. Development of ultrasonic testing DSP inspection technique for class 1 system piping in nuclear power plants

    International Nuclear Information System (INIS)

    Ku, Kil Mo; Lee, Ik Whan; Jeong, Hyun Kyu; Park, Moon Ho; Heo, Hyung; Kong, Un Sik

    1996-01-01

    The purpose of this study is to explore the utilization of new constant-Q SSP in ultrasonic NDE. Various engineering problems are reviewed, and suggestions for implementation of the technique are provided. The filters of new Constant-Q SSP centered on frequency points, and normalized type of the filtered signals was not nromalized. The new Constant-Q SSP uses the frequency-dependant response of the interfering coherent noise produced by unresolvable scatters in the resolution range cell of a transducer. It is implemented by splitting the frequency spectrum of the received signal with gaussian bandpass filters. The principles of the SSP and the various optimization algorithms are recalled, and the conventional decomposition method for the SSP was presented

  9. Development of ultrasonic testing DSP inspection technique for class 1 system piping in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Ku, Kil Mo; Lee, Ik Whan; Jeong, Hyun Kyu; Park, Moon Ho; Heo, Hyung; Kong, Un Sik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-01-01

    The purpose of this study is to explore the utilization of new constant-Q SSP in ultrasonic NDE. Various engineering problems are reviewed, and suggestions for implementation of the technique are provided. The filters of new Constant-Q SSP centered on frequency points, and normalized type of the filtered signals was not nromalized. The new Constant-Q SSP uses the frequency-dependant response of the interfering coherent noise produced by unresolvable scatters in the resolution range cell of a transducer. It is implemented by splitting the frequency spectrum of the received signal with gaussian bandpass filters. The principles of the SSP and the various optimization algorithms are recalled, and the conventional decomposition method for the SSP was presented.

  10. Development and tests of large nuclear turbo-generator welded rotors

    International Nuclear Information System (INIS)

    Colombie, H.; Thiery, M.; Rotzinger, R.; Pelissou, C.; Tabacco, C.; Fernagut, V.

    2015-01-01

    Turbo-generators require large forgings for the rotor and it is a worldwide practice to manufacture turbo-generator rotor bodies as single piece forgings. Rotors for nuclear applications (4-pole rotors design, 1500/1800 rpm) require forgings of up to 2.0 m diameter and ultra large ingots with weight more than 500 tons. Nowadays only few forge masters can deliver such forgings in the world. Based on the large welding experience Alstom has gained over decades on steam and gas turbines and Alstom's multi piece shrunk turbo-generator rotors, it was suggested to manufacture 4-pole turbo-generator rotors by welding the shaft from aligned cylindrical forgings. Compared to turbine welded rotors, the shaft of a turbo-generator rotor presents differences linked to dimensions/weight, weld depth and electrical application. The manufacture of a 2 disc model allowed to prove through electrical and mechanical analysis the reliability of the concept as well as the reliability of the manufacturing processes through material tests, micro sections, electrical component tests, weld geometry, welding processes (TIG,SAW,...), weld inspection (Ultrasonic testing, radiographic inspection,...) weld heat treatments and machining. Then a full rotor able to replace a single forging rotor was manufactured in order to validate and prove to potential customers the validity of the welded rotor technology. During the first order from EDF of a welded 900 MW spare rotor, the procedure for the Non Destructive Test on a slotted rotor was developed upon EDF request in order to compare future Non Destructive Testing with the finger print of the new rotor. This complete rotor was delivered to EDF in January 2013. This rotor is in operation in a nuclear unit since November 2013. (authors)

  11. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  12. Forge, Arquillian, Swarm and Spring Boot: All play and no effort makes Simon a productive boy

    CERN Multimedia

    CERN. Geneva

    2017-01-01

    During this live coding session, Simon will shine some light on a range productivity tools that make software development a pleasure rather than a chore. Simon will live code 2 applications; a Java EE application, with JBoss Forge which uses JPA, Bean Validation, REST and Angular. We’ll test this application using Arquillian from within JBoss Forge. We’ll also show how a Java EE microservice can be developed in Forge and run using JBoss Swarm. The second application will be developed on Spring Boot and using JRebel we’ll rapidly develop and run a Spring application. Attendees will learn how to write code productively using tools designed for developers.

  13. Using bedding in a test environment critically affects 50-kHz ultrasonic vocalizations in laboratory rats.

    Science.gov (United States)

    Natusch, C; Schwarting, R K W

    2010-09-01

    Rats utter distinct classes of ultrasonic vocalizations depending on their developmental stage, current state, and situational factors. One class, comprising the so-called 50-kHz calls, is typical for situations where rats are anticipating or actually experiencing rewarding stimuli, like being tickled by an experimenter, or when treated with drugs of abuse, such as the psychostimulant amphetamine. Furthermore, rats emit 50-kHz calls when exposed to a clean housing cage. Here, we show that such vocalization effects can depend on subtle details of the testing situation, namely the presence of fresh rodent bedding. Actually, we found that adult males vocalize more in bedded cages than in bare ones. Also, two experiments showed that adult rats emitted more 50-kHz calls when tickled on fresh bedding. Furthermore, ip amphetamine led to more 50-kHz vocalization in activity boxes containing such bedding as compared to bare ones. The analysis of psychomotor activation did not yield such group differences in case of locomotion and centre time, except for rearing duration in rats tested on bedding. Also, the temporal profile of vocalization did not parallel that of behavioural activation, since the effects on vocalization peaked and started to decline again before those of psychomotor activation. Therefore, 50-kHz calls are not a simple correlate of psychomotor activation. A final experiment with a choice procedure showed that rats prefer bedded conditions. Overall, we assume that bedded environments induce a positive affective state, which increases the likelihood of 50-kHz calling. Based on these findings, we recommend that contextual factors, like bedding, should receive more research attention, since they can apparently decrease the aversiveness of a testing situation. Also, we recommend to more routinely measure rat ultrasonic vocalization, especially when studying emotion and motivation, since this analysis can provide information about the subject's status, which may

  14. The influence of main parameters of the process of forging on the initial quality of forging for steel 35HM

    International Nuclear Information System (INIS)

    Banaszek, G.; Dyja, H.; Berski, S.

    2001-01-01

    The article discuss the effect of the main forging parameters and the selection of tools on improving the internal quality of forgings and closing up discontinuities of metallurgical origin during forging. As a result of investigations, the optimal values of the main technological parameters of forging have been determined and the application of an appropriate group of tools have been proposed for the flat die forging of forgings. (author)

  15. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    International Nuclear Information System (INIS)

    L-Cancelos, R.; Varas, F.; Viéitez, I.; Martín, E.

    2016-01-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved. (paper)

  16. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    Science.gov (United States)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  17. Signal processing for ultrasonic testing of stainless steel with coarse structure

    International Nuclear Information System (INIS)

    Dahlgren, Sven; Ericsson, Lars

    2000-03-01

    Ultrasonic testing of materials with coarse grains often gives poor signal-to-noise-ratio due to backscattering from the grain boundaries. The influence of the back-scattering, being strongly dependent on the size of the grains and the wavelength used, can be reduced by suitable choice of inspection frequencies used. The actual choice can be made flexible using broad band probes in combination with digital signal processing. Furthermore, with such an approach it might be possible both to detect and size defects from the same scan. One well-known signal processing method is Split Spectrum Processing (SSP). This method can significantly reduce grain noise, but finding the optimal choice of parameters involved is difficult. The introduction of the Consecutive Polarity Coincidence (CPC) as SSP target extraction algorithm more or less solved this problem but other draw-backs such as reduced temporal resolution is inherent in SSP. Based on the experiences with SSP a new approach to grain noise reduction, based on non coherent detection (NCD), was developed at Uppsala University. The technique is evaluated, in this investigation. The NCD algorithm has for a long time been used within the field of telecommunication and is based upon detection of bandpass signals in additive Gaussian noise. To adapt the algorithm for use in NDE a two parameter transient model is used. The construction of an NCD filter includes three steps: estimation of the autocorrelation of the noise; specification of the two parameters, lower and upper frequency, of the signal prototype; computation of the filter. During the project two algorithms, based on signal entropy and signal-to-noise-ratio enhancement (SNRE), have been developed to determine the two parameters in an automated procedure. UTdata to evaluate the NCD algorithm were collected in three phases: Phase 1: Manual scanning was performed on CSS-block with ideal reflectors (laboratory environment). Tuning of the two NCD parameters was done

  18. Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging

    International Nuclear Information System (INIS)

    Kwon, Yong Chul; Kang, Jong Hun; Kim, Sang Sik

    2016-01-01

    The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts

  19. Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Yong Chul [Gyeongnam Technopark, Changwon (Korea, Republic of); Kang, Jong Hun [Jungwon Univ., Goisan (Korea, Republic of); Kim, Sang Sik [Gyeongsang Natiional Univ., Jinju (Korea, Republic of)

    2016-02-15

    The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts.

  20. Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

    Science.gov (United States)

    Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

    2017-04-01

    Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

  1. Using of material-technological modelling for designing production of closed die forgings

    Science.gov (United States)

    Ibrahim, K.; Vorel, I.; Jeníček, Š.; Káňa, J.; Aišman, D.; Kotěšovec, V.

    2017-02-01

    Production of forgings is a complex and demanding process which consists of a number of forging operations and, in many cases, includes post-forge heat treatment. An optimized manufacturing line is a prerequisite for obtaining prime-quality products which in turn are essential to profitable operation of a forging company. Problems may, however, arise from modifications to the manufacturing route due to changing customer needs. As a result, the production may have to be suspended temporarily to enable changeover and optimization. Using material-technological modelling, the required modifications can be tested and optimized under laboratory conditions outside the plant without disrupting the production. Thanks to material-technological modelling, the process parameters can be varied rapidly in response to changes in market requirements. Outcomes of the modelling runs include optimum parameters for the forging part’s manufacturing route, values of mechanical properties, and results of microstructure analysis. This article describes the use of material-technological modelling for exploring the impact of the amount of deformation and the rate of cooling of a particular forged part from the finish-forging temperature on its microstructure and related mechanical properties.

  2. Standard practice for evaluating performance characteristics of ultrasonic Pulse-Echo testing instruments and systems without the use of electronic measurement instruments

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This practice describes procedures for evaluating the following performance characteristics of ultrasonic pulse-echo examination instruments and systems: Horizontal Limit and Linearity; Vertical Limit and Linearity; Resolution - Entry Surface and Far Surface; Sensitivity and Noise; Accuracy of Calibrated Gain Controls. Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this practice are expressed in terms that relate to their potential usefulness for ultrasonic testing. Instrument characteristics expressed in purely electronic terms may be measured as described in E1324. 1.2 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be ev...

  3. Development of Automatic Ultrasonic Testing Equipment for Pressure-Retaining Studs and Bolts in Nuclear Power Plant

    International Nuclear Information System (INIS)

    Suh, D. M.; Park, M. H.; Hong, S. S.

    1989-01-01

    Bolting degradation problems in primary coolant pressure boundary applications have become a major concern in the nuclear industry. In the bolts concerned, the failure mechanism was either corrosion wastage(loss of bolt diameter) or stress-corrosion cracking. Here the manual ultrasonic testing of RPV(Reactor Pressure Vessel) and RCP(Reactor Coolant Pump) stud has been performed. But it is difficult to detect indications because examiner can not exactly control the rotation angle and can not distinguish the indication from signals of bolt. In many cases, the critical sizes of damage depth are very small(1-2 mm order). At critical size, the crack tends to propagatecompletly through the bolt under stress, Resulting in total fracture. Automatic stud scanner for studs(bolts) was developed because the precise measurement of bolt diameter is required in this circumstance. By use of this scanner, the rotation angle of probe was exactly controlled and the exposure time of radiations was reduced

  4. Review and discussion of the development of synthetic aperture focusing technique for ultrasonic testing (SAFT-UT)

    International Nuclear Information System (INIS)

    Busse, L.J.; Collins, H.D.; Doctor, S.R.

    1984-03-01

    The development and capabilities of synthetic aperture focusing techniques for ultrasonic testing (SAFT-UT) are presented. The purpose of SAFT-UT is to produce high-resolution images of the interior of opaque objects. The goal of this work is to develop and implement methods which can be used to detect and to quantify the extent of defects and cracks in critical components of nuclear reactors (pressure vessels, primary piping systems, and nozzles). This report places particular emphasis upon the practical experimental results that have been obtained using SAFT-UT as well as the theoretical background that underlies synthetic aperture focusing. A discussion regarding high-speed and real-time implementations of two- and three-dimensional synthetic aperture focusing is also presented

  5. MODELLING OF RING-SHAPED ULTRASONIC WAVEGUIDES FOR TESTING OF MECHANICAL PROPERTIES AND THERAPEUTIC TREATMENT OF BIOLOGICAL TISSUES

    Directory of Open Access Journals (Sweden)

    V. T. Minchenya

    2011-01-01

    Full Text Available The article presents results of modelling of ring-shaped waveguide tool for ultrasonic treatment of biological materials, particularly malignant tumours, and testing of their mechanical properties. Harmonic analysis of forced flexural vibration of the waveguide using ANSYS software and APDL programming language was implemented for determination of waveguide geometric parameters providing its resonance for the given excitation frequency. The developed finite element model accounts for interaction between the waveguide and tumour tissue as well as initial prestressing of tissue radially compressed by the waveguide. Resonant curves of the waveguide in terms of its thickness and diameter are calculated and presented. Principle of application of the developed modeling technique for extraction of diagnostic data on mechanical properties of biological tissues is described.

  6. Ultrasonic testing of core baffle former bolts of the core tanks of pressurised water reactors; Ultraschallpruefung von Kernumfassungsschrauben der Kernbehaelter von Druckwasserreaktoren

    Energy Technology Data Exchange (ETDEWEB)

    Bies, Christian M.; Alaerts, Louis; Bonitz, Frank W. [Westinghouse Electric Germany GmbH, Mannheim (Germany); Devlin, Russell S.; Minogue, Patrick [WesDyne International, Madison, PA (United States)

    2013-07-01

    This article presents the MIDAS VI testing robot used by Westinghouse / WesDyne. This is a remotely operated underwater vehicle which positions ultrasonic probes under camera control. This vehicle makes it possible to substantially reduce the time required for setting up and preparing ultrasonic tests on core baffle former bolts. It has also accelerated the test procedure itself. Test methods have also been developed for bolt types which were hitherto considered incapable of being tested. One of these methods is based on a phased array probe. The article also reports on experiences gained over the course of years in testing core baffle former bolts in European nuclear power plants using the SUPREEM testing robot.

  7. Forging of Advanced Disk Alloy LSHR

    Science.gov (United States)

    Gabb, Timothy P.; Gayda, John; Falsey, John

    2005-01-01

    The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

  8. Role of forgings in powder metallurgy industry

    International Nuclear Information System (INIS)

    Hayes, A.F.; DeRidder, A.J.

    1975-01-01

    Forging of powder metallurgy materials is discussed. Information and data are included on forging powder metallurgy W, Mo, In 100, Rene 95, Astroloy, Be, and Ti. It is noted that the combination of powder metallurgy and forging work provides the best product from standpoints of reproducibility, freedom from segregation, low scrap rate, and uniform mechanical properties. Experience is being used to develop contour forging from hot isostatic pressed billets or preforms. The quality of this product is under evaluation. Results show steady improvement and it is anticipated that continued effort will soon produce a reliable, less costly product. Forging can continue to be relied upon to correct subtle defects present in powder metallurgy material

  9. Contribution to the improved ultrasonic testing of glass fiber-reinforced polymers based on analytic modeling; Beitrag zur Verbesserung der Ultraschallpruefung glasfaserverstaerkter Polymere auf der Grundlage analytischer Modellierung

    Energy Technology Data Exchange (ETDEWEB)

    Gripp, S.

    2001-04-01

    The non-destructive testing of acoustic anisotropic materials like fiber composites has been evaluated. Modelling enabled predictions about wave deflection, direction of wave propagation, and refractive angle of ultrasonic waves in these media. Thus, measurements could be carried out using unidirectional glass-fiber composites.

  10. Contribution of the ultrasonic simulation to the testing methods qualification process; Contribution de la modelisation ultrasonore au processus de qualification des methodes de controle

    Energy Technology Data Exchange (ETDEWEB)

    Le Ber, L.; Calmon, P. [CEA/Saclay, STA, 91 - Gif-sur-Yvette (France); Abittan, E. [Electricite de France (EDF-GDL), 93 - Saint-Denis (France)

    2001-07-01

    The CEA and EDF have started a study concerning the simulation interest in the qualification of nuclear components control by ultrasonic methods. In this framework, the simulation tools of the CEA, as CIVA, have been tested on real control. The method and the results obtained on some examples are presented. (A.L.B.)

  11. Process and device for the ultrasonic testing of slotted screws screwed into a head of a nuclear reactor fuel element for cracks

    International Nuclear Information System (INIS)

    Scharpenberg, R.

    1986-01-01

    To achieve correct echo signals, a test head is set separately on each area limited by a slot of the top of the slotted screw and the screw head is ultrasonically sounded in the direction of the suspected cracks. (orig./HP) [de

  12. The development of reactor vessel internal heavy forging for 1000 MW pressurized-water reactor nuclear power plant

    International Nuclear Information System (INIS)

    Zhang Zhifeng; Chen Yongbo; Ding Xiuping; Zhang Lingfang

    2012-01-01

    This Paper introduced the development of Reactor Vessel Internal (RVI) heavy forgings for 1000 MW Pressurized Water Reactor (PWR) nuclear power plant, analyzed the manufacture difficulties and technical countermeasures. The testing result of the product indicated that the performance of RVI heavy forgings manufactured by Shanghai Heavy Machinery Plant Ld. (SHMP) is outstanding and entirely satisfy the technical requirements for RVI product. (authors)

  13. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

  14. Developing of complex for hot plastic deformation modeling of steel type 20-30CrNiMoV for heavy forging

    Directory of Open Access Journals (Sweden)

    Dub Vladimir

    2017-01-01

    Full Text Available Production of heavy forging of bars weighing more then 235 tons for such products as rotors made of steel type 20-30CrNiMoV is a critical independent work, failure to perform which entails high costs related to repeated production (in case of defective product and untimely launch of production plants. One of the frequent causes of a defective product is the impossibility of ultrasonic testing in the barrel-gate zones on the rotor workpiece, which is due to the microstructure of the metal, namely the grain size. Determing the stages of deformation process wich causes such defects in structure is the main goal of this work.

  15. Comparative testing of radiographic testing, ultrasonic testing and phased array advanced ultrasonic testing non destructive testing techniques in accordance with the AWS D1.5 bridge welding code.

    Science.gov (United States)

    2014-02-01

    A comprehensive body of non-destructive testing data was collected from steel bridge welds under real-world conditions in a fabricators shop. Three different non-destructive testing (NDT) techniques were used on each weld inspection, these being R...

  16. Evaluation of endcap welds in thin walled fuel elements of pressurised heavy water reactor by ultrasonic testing

    International Nuclear Information System (INIS)

    Subramanian, C.V.; Thavasimuthu, M.; Kalyansundaram, P.; Bhattacharya, D.K.; Raj, Baldev

    1992-01-01

    In the pressurised heavy water reactor systems of India, the fuel is encapsulated in thin-walled tubes (0.342 mm) closed with endcaps by resistance welding. The integrity of these fuel elements should be such that no fission gas leakage takes place during reactor operation. The quality control of the endcap welds needed to satisfy this requirement includes helium leak test and destructive metallographic test (on sample basis). This paper discusses the feasibility study that has been carried out in the author's laboratory to develop an immersion ultrasonic test method for evaluating the integrity of the endcap weld region. Through holes of various sizes (0.15mm, 0.2mm, 0.4mm diameter and 0.185mm and 0.342mm deep) were machined by spark erosion machining at the weld joints to simulate defects of various sizes. Line focussed probe of 10 MHz frequency was used for the testing. It was possible to detect clearly all the machined holes. Based on the above standardised procedure, further testing was done on endcap welds which were rejected during fabrication on account of showing leak rate of 3 x 10 -6 std. c.c/sec. or more during helium leak test. Though it was possible to get echoes from the natural defects in the rejected tubes with echo amplitude of 70%, the signal was accompanied by the geometrical reflection (noise) giving an amplitude of 20% from the weld region, giving rise to the problem of resolving the defect indication from the geometric indications. Therefore, signal analysis approach was adopted. The signal obtained from the weld zone were subjected to various analysis procedures like a) autopower spectrum, b) total energy content and c) demodulated auto correlation function. It was possible by all the three methods to differentiate the defect signal from those due to weld geometry or due to noise. Subsequently, metallography was carried out to characterise the type of defects observed during the ultrasonic testing. (author). 4 figs

  17. The Round robin test of the PISC-2 programme: plates and ultrasonic procedures used PISC 2 report N.2. Final issue

    International Nuclear Information System (INIS)

    1986-09-01

    Ultrasonic testing is widely used for detecting, locating and sizing defects in primary circuit elements at various stages of plant life. The successive PISC projects have together made up a most notable sustained international effort to assess the effectiveness of these inspection techniques. The Plate Inspection Steering Committee (PISC-I) programme (1976-1980) was intended to establish the capabilities of manual ultrasonic procedure based on the 1974 ASME Code Section XI Procedure. The Programme for the Inspection of Steel Components (PISC-II, 1981-1986) constitutes a broader based evaluation of the best performance obtainable by modern ultrasonic techniques under optimal conditions. The present paper is the second in a series of reports currently being issued which describe the results of the PISC-II studies. Included are descriptions of the four round robin test plates and of the ultrasonic procedures applied to them by the participating inspection teams. The report also lists the participating organisations and gives the time schedule of the tests and an indication of the costs incurred

  18. Geometrical Feature Extraction from Ultrasonic Time Frequency Responses: An Application to Nondestructive Testing of Materials

    Directory of Open Access Journals (Sweden)

    Naranjo Valery

    2010-01-01

    Full Text Available Signal processing is an essential tool in nondestructive material characterization. Pulse-echo inspection with ultrasonic energy provides signals (A-scans that can be processed in order to obtain parameters which are related to physical properties of inspected materials. Conventional techniques are based on the use of a short-term frequency analysis of the A-scan, obtaining a time-frequency response (TFR, to isolate the evolution of the different frequency-dependent parameters. The application of geometrical estimators to TFRs provides an innovative way to complement conventional techniques based on the one-dimensional evolution of an A-scan extracted parameter (central or centroid frequency, bandwidth, etc.. This technique also provides an alternative method of obtaining similar meaning and less variance estimators. A comparative study of conventional versus new proposed techniques is presented in this paper. The comparative study shows that working with binarized TFRs and the use of shape descriptors provide estimates with lower bias and variance than conventional techniques. Real scattering materials, with different scatterer sizes, have been measured in order to demonstrate the usefulness of the proposed estimators to distinguish among scattering soft tissues. Superior results, using the proposed estimators in real measures, were obtained when classifying according to mean scatterer size.

  19. Forging process design for risk reduction

    Science.gov (United States)

    Mao, Yongning

    In this dissertation, forging process design has been investigated with the primary concern on risk reduction. Different forged components have been studied, especially those ones that could cause catastrophic loss if failure occurs. As an effective modeling methodology, finite element analysis is applied extensively in this work. Three examples, titanium compressor disk, superalloy turbine disk, and titanium hip prosthesis, have been discussed to demonstrate this approach. Discrete defects such as hard alpha anomalies are known to cause disastrous failure if they are present in those stress critical components. In this research, hard-alpha inclusion movement during forging of titanium compressor disk is studied by finite element analysis. By combining the results from Finite Element Method (FEM), regression modeling and Monte Carlo simulation, it is shown that changing the forging path is able to mitigate the failure risk of the components during the service. The second example goes with a turbine disk made of superalloy IN 718. The effect of forging on microstructure is the main consideration in this study. Microstructure defines the as-forged disk properties. Considering specific forging conditions, preform has its own effect on the microstructure. Through a sensitivity study it is found that forging temperature and speed have significant influence on the microstructure. In order to choose the processing parameters to optimize the microstructure, the dependence of microstructure on die speed and temperature is thoroughly studied using design of numerical experiments. For various desired goals, optimal solutions are determined. The narrow processing window of titanium alloy makes the isothermal forging a preferred way to produce forged parts without forging defects. However, the cost of isothermal forging (dies at the same temperature as the workpiece) limits its wide application. In this research, it has been demonstrated that with proper process design, the die

  20. Non-contact test of coating by means of laser-induced ultrasonic excitation and holographic sound representation. Beruehrungslose Pruefung von Beschichtungen mittels laserinduzierter Ultraschallanregung und holographischer Schallabbildung

    Energy Technology Data Exchange (ETDEWEB)

    Crostack, H A; Pohl, K Y [QZ-DO Qualitaetszentrum Dortmund GmbH und Co. KG (Germany); Radtke, U [Dortmund Univ. (Germany). Fachgebiet Qualitaetskontrolle

    1991-01-01

    In order to circumvent the problems of introducing and picking off sound, which occur in conventional ultrasonic testing, a completely non-contact test process was developed. The ultrasonic surface wave required for the test is generated without contact by absorption of laser beams. The recording of the ultrasound also occurs by a non-contact holographic interferometry technique, which permits a large scale representation of the sound. Using the example of MCrAlY and ZrO[sub 2] layers, the suitability of the process for testing thermally sprayed coatings on metal substrates is identified. The possibilities and limits of the process for the detection and description of delamination and cracks are shown. (orig.).

  1. Design and development of an ultrasonic pulser-receiver unit for non-destructive testing of materials

    International Nuclear Information System (INIS)

    Patankar, V.H.; Joshi, V.M.

    2002-11-01

    The pulser/receiver constitutes the most vital part of an ultrasonic flaw detector or an ultrasonic imaging system used for inspection of materials. The ultrasonic properties of the material and resolution requirements govern the choice of the frequency of ultrasound that can be optimally used. The pulser/receiver in turn decides the efficiency of excitation of the transducer and the overall signal to noise ratio of the system for best sensitivity and resolution. A variety of pulsers are used in the ultrasonic instruments employed for materials inspection. This report describes a square wave type of an ultrasonic pulser-receiver unit developed at Ultrasonic Instrumentation Section, Electronics Division, BARC. It has been primarily designed for excitation of the transducer that is used with a multi-channel ultrasonic imaging system ULTIMA 100M targeted for inspection of SS403 billets, which are in turn used as the base material for fabrication of end fittings for coolant channels of pressurized heavy water nuclear reactors (PHWRs). The design of the pulser is based upon very fast MOSFETs, configured as electronic switches. The pulser is operated with a linear bipolar H.V. supply (+/- 500V max.). The receiver provides a 60 dB gain with a -3 dB BW of 40 MHz. This pulser/receiver unit has been successfully interfaced with a 4 channel ULTIMA 100 M4 multichannel ultrasonic C-scan imaging system, also designed and developed by the authors at Ultrasonic Instrumentation Section (Electronics Division, BARC) and supplied to Centre for Design and Manufacturer - CDM, BARC. This system is being regularly used in C-scan imaging mode for volumetric inspection of SS403 billets for end fittings of 500 MWe PHWRs. (author)

  2. Ultrasonic inspection

    International Nuclear Information System (INIS)

    Satittada, Gannaga

    1984-01-01

    Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

  3. Ultrasonic testing of materials at level 2. Manual for the syllabi contained in IAEA-TECDOC-628, training guidelines in non-destructive testing techniques

    International Nuclear Information System (INIS)

    1999-01-01

    updated version of the older document. An effort has been made to bring it as close as possible to the syllabus requirements of IAEA-TECDOC-628. This has been done by putting in additional material wherever needed and then rearranging the whole in accordance with the format of Level 2 Ultrasonic Testing syllabus in IAEA-TECDOC-628. A new Section on Special Techniques has been added in which the present status of development of various new techniques of ultrasonic testing, automated ultrasonic inspection and the basic concepts of data processing have been introduced. An extensive bibliography at the end covers all the references which have been used in the compilation as well as those which can be consulted for further information on ultrasonic testing of materials

  4. Integration of ground-penetrating radar, ultrasonic tests and infrared thermography for the analysis of a precious medieval rose window

    Science.gov (United States)

    Nuzzo, L.; Calia, A.; Liberatore, D.; Masini, N.; Rizzo, E.

    2010-04-01

    The integration of high-resolution, non-invasive geophysical techniques (such as ground-penetrating radar or GPR) with emerging sensing techniques (acoustics, thermography) can complement limited destructive tests to provide a suitable methodology for a multi-scale assessment of the state of preservation, material and construction components of monuments. This paper presents the results of the application of GPR, infrared thermography (IRT) and ultrasonic tests to the 13th century rose window of Troia Cathedral (Apulia, Italy), affected by widespread decay and instability problems caused by the 1731 earthquake and reactivated by recent seismic activity. This integrated approach provided a wide amount of complementary information at different scales, ranging from the sub-centimetre size of the metallic joints between the various architectural elements, narrow fractures and thin mortar fillings, up to the sub-metre scale of the internal masonry structure of the circular ashlar curb linking the rose window to the façade, which was essential to understand the original building technique and to design an effective restoration strategy.

  5. International cooperation in cold forging technology

    DEFF Research Database (Denmark)

    Bay, Niels; Lange, K

    1992-01-01

    International cooperation in the field of cold forging technology started in 1961 by formation of the OECD Group of Experts on Metal Forming. In 1967 this group was transformed into the International Cold Forging Group, ICFG, an independent body which has now been operative for 25 years. Members...... of the ICFG are personally elected by the Plenary as experts within the field, often representing national groups within cold forging. The main work within the ICFG is carried out in its subgroups which are established by the Plenary to collect, compile and evaluate data and eventually also produce data...... by cooperative activities or by instigating national research. These subgroups have produced 9 data sheets and 7 guidelines on subjects such as materials, tool design and construction, calculation methods for cold forging tools, manufacture of slugs, lubrication aspects and small quantity production. Plenary...

  6. Managing Tensions And Forging Creative Synergies Between ...

    African Journals Online (AJOL)

    Managing Tensions And Forging Creative Synergies Between Indigenous And Modern Settlement Planning Concepts And Practices: Lessons For The Design And Planning For Sustainable Settlements And Built-Forms In Southern Africa.

  7. Sintering and densification; new techniques: sinter forging

    International Nuclear Information System (INIS)

    Winnubst, A.J.A.

    1998-01-01

    In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

  8. Applications of the automatic ultrasonic testing system ALOK combined with a phased array system

    International Nuclear Information System (INIS)

    Stanger, H.K.; Kappes, W.; Licht, R.; Bohn, H.; Barbian, O.A.

    1987-01-01

    The combination of the automatic testing system ALOK with a controlled probe in the form of a phased array device is a possibility to meet the high requirements on the test method with regard to the statements of the test as well as the requirements on the reduction of operation and preparation times. The system's applications are not limited to the testing of reactors in nuclear technology (basic tests and recurring tests of the RPV and other primary circuit components); they are also of great importance in the non-nuclear sector e.g. the testing of pipelines, of reactors in the chemical field and of offshore structures as well as tests of components in the field of production. The modularity of the system permits an adaptation to the particular testing task with the possibility of using different manipulation and hardware systems. (orig./DG) [de

  9. Development of strategies for saving energy by temperature reduction in warm forging processes

    Science.gov (United States)

    Varela, Sonia; Santos, Maite; Vadillo, Leire; Idoyaga, Zuriñe; Valbuena, Óscar

    2016-10-01

    This paper is associated to the European policy of increasing efficiency in raw material and energy usage. This policy becomes even more important in sectors consuming high amount of resources, like hot forging industry, where material costs sums up to 50% of component price and energy ones are continuously raising. The warm forging shows a clear potential of raw material reduction (near-net-shape components) and also of energy saving (forging temperature under 1000°C). However and due to the increment of the energy costs, new solutions are required by the forging sector in order to reduce the temperature below 900°C. The reported research is based on several approaches to reduce the forging temperature applied to a flanged shaft of the automotive sector as demonstration case. The developed investigations have included several aspects: raw material, process parameters, tools and dies behavior during forging process and also metallographic evaluation of the forged parts. This paper summarizes analysis of the ductility and the admissible forces of the flanged shaft material Ck45 in as-supplied state (as-rolled) and also in two additional heat treated states. Hot compression and tensile tests using a GLEEBLE 3800C Thermo mechanical simulator have been performed pursuing this target. In the same way, a coupled numerical model based on Finite Element Method (FEM) has been developed to predict the material flow, the forging loads and the stresses on the tools at lower temperature with the new heat treatments of the raw material. In order to validate the previous development, experimental trials at 850 °C and 750 °C were carried out in a mechanical press and the results were very promising.

  10. Analysis of hot rolling and hot forging effects on mechanical properties and microstructure of ZrNbMoGe alloy

    International Nuclear Information System (INIS)

    AH Ismoyo; Parikin; Bandriyana

    2014-01-01

    Research on formation technique by a combined method of rolling and forging has been carried out in order to improve the mechanical properties of ZrNbMoGe alloy to be used as fuel cladding in NPP (Nuclear Power Plant) application. The effects of rolling and forging were analyzed several tests. The tests were conducted for zirconium alloy specimen with a composition of (in % wt.) 97% Zr, 0,5% Mo, 2% Nb and 0,5% Ge, where the specimen was melted with an arc-furnace. The hot rolling and forging were conducted at 900 °C and 950 °C respectively. Hardness test was carried out by using a microhardness testing machine, while microstructure examination and crystal structure analysis were conducted with an optical microscope and an X-ray diffractometer. The results show that the hardness of the alloy increase from 141.21 HV (starting material) to 210.47 HV (hot rolled material) and 365.75 HV (hot forged material). Texturing phenomenon is clearly figured on the microstructure due to hot rolling and forging process. Analysis by diffractogram also indicates that the hot rolling and forging process has influence on the crystal orientation of dominant preferred direction in the reflection plane of (10ī1), recorded from the rise of intensity counting from about 2500 to 3000. In summary, hot forging and rolling process can change the mechanical properties (hardness and texture) and microstructure of materials. (author)

  11. The SAFT-UT (synthetic aperture focusing technique for ultrasonic testing) real-time inspection system: Operational principles and implementation

    Energy Technology Data Exchange (ETDEWEB)

    Hall, T. E.; Reid, L. D.; Doctor, S. R.

    1988-06-01

    This document provides a technical description of the real-time imaging system developed for rapid flaw detection and characterization utilizing the synthetic aperture focusing technique for ultrasonic testing (SAFT-UT). The complete fieldable system has been designed to perform inservice inspection of light-water reactor components. Software was written on a DEC LSI 11/23 computer system to control data collection. The unprocessed data is transferred to a VAX 11/730 host computer to perform data processing and image display tasks. A parallel architecture peripheral to the host computer, referred to as the Real-Time SAFT Processor, rapidly performs the SAFT processing function. From the host's point of view, this device operates on the SAFT data in such a way that one may consider it to be a specialized or SAFT array processor. A guide to SAFT-UT theory and conventions is included, along with a detailed description of the operation of the software, how to install the software, and a detailed hardware description.

  12. Flaw acceptance criteria taking into consideration the NDT: radiographic and ultrasonic testing. Analysis through the fracture mechanics methods

    International Nuclear Information System (INIS)

    Capurro, E.; Alicino, F.; Corvi, A.

    1993-01-01

    The present study compares and evaluates the flaw acceptance criteria of the non-destructive inspections meeting European Community standards, through the application of the fracture mechanics methods that were determined and verified by the previous activity. Some choices were made; these, however, do not change the general validity of the conclusions. Shaved full-penetration butt welds of Class 1 components making up the primary circuit were considered and the following parameters varied: standards: French, German, Italian (ASME III) and UK; material: AISI 316 and low alloy steel A 533; base material and weld metal; temperature: RT, 370 deg C for the austenitic and 260 deg C for the ferritic steel; ultrasonic and radiographic methods; defect position: surface and internal; stress condition: situations with different primary and secondary stresses. From a preliminary examination of this study it is evident that the large quantity of results available and the abundance of information contained therein make a simple and exhaustive synthesis difficult. In fact, different analyses are possible and we have, therefore, limited the research to activities to perform a comparison and a general evaluation of the acceptance criteria of the non-destructive testing. (authors). 57 refs., 25 figs., 11 tabs

  13. Development and improvement of synthetic imaging methods for non-destructive ultrasonic testing of complex industrial components

    International Nuclear Information System (INIS)

    Bannouf, S.

    2013-01-01

    The goal of this thesis was, initially, to evaluate phased array methods for ultrasonic Non Destructive Testing (NDT) in order to propose optimizations, or to develop new alternative methods. In particular, this works deals with the detection of defects in complex geometries and/or materials parts. The TFM (Total Focusing Method) algorithm provides high resolution images and several representations of a same defect thanks to different reconstruction modes. These properties have been exploited judiciously in order to propose an adaptive imaging method in immersion configuration. We showed that TFM imaging can be used to characterize more precisely the defects. However, this method presents two major drawbacks: the large amount of data to be processed and a low signal-to-noise ratio (SNR), especially in noisy materials. We developed solutions to these two problems. To overcome the limitation caused by the large number of signals to be processed, we propose an algorithm that defines the sparse array to activate. As for the low SNR, it can be now improved by use of virtual sources and a new filtering method based on the DORT method (Decomposition of the Time Reversal Operator). (author) [fr

  14. Application of ultrasonic testing technique to detect gas accumulation in important pipings for pressurized water reactors safety

    Energy Technology Data Exchange (ETDEWEB)

    Fushimi, Yasuyuki [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan)

    2002-09-01

    Since 1988, the USNRC has pointed out that gas-binding events might occur at high head safety injection (HHSI) pumps of pressurized water reactors (PWRs). In Japanese PWR plants, corrective actions were taken in response to gas-binding events that occurred on HHSI pumps in the USA, so no gas accumulation event has been reported so far. However, when venting frequency is prolonged with operating cycle extension, the probability of gas accumulation in pipings may increase as in the USA. The purpose of this study was to establish a technique to identify gas accumulation and to measure the gas volume accurately. Taking dominant causes of the gas-binding events in the USA into consideration, we pointed out the following sections in the Japanese PWRs where gas srtipping and/or gas accumulation might occur: residual heat removal system pipings and charging/safety injection pump minimum flow line. Then an ultrasonic testing technique, adopted to identify gas accumulation in the USA, was applied to those sections of the typical Japanese PWR. Consequently, no gas accumulation was found in those pipings. (author)

  15. Methods for sorting out the defects according to size in automated ultrasonic testing of large-diameter thin-walled tubes

    International Nuclear Information System (INIS)

    Golovkin, A.M.; Matveev, A.S

    1977-01-01

    Two methods have been considered of identifying defects according to their size in the course of an automated ultrasonic testing, namely, according to the echo-signal amplitude, and according to the conventional depth of a defect. The peculiar features of the second method are analyzed, and its equivalence to the first one is proved. For the purpose of identifying defects according to their conventional width, a technique is suggested of standartizing flaw detectors according to the control reflectors of two sizes

  16. Reduction of the number of defect signals in pressure vessel welds by a phased array ultrasonic test technology qualified beforehand in a blind test according to PDI specifications

    International Nuclear Information System (INIS)

    Mohr, F.

    2007-01-01

    In German-language countries, ultrasonic testing of reactor pressure vessel welds in the context of recurrent inspection is based on the KTA rules. This test philosophy is based on the recording of all data of a test section and repeated comparison of these data at regular intervals. Each and every change during operation is displayed. There are many components in which no changes are observed over longer periods of time. Optimisation of the test procedure and test periods requires accurate knowledge of the component condition. This necessitates accurate data of available defects. However, current techniques only provide data for comparative analysis on the basis of reflectivity. Data on the length and depth of a relevant defect can only be obtained by qualified sizing techniques. The PDI programme provides exact rules for qualification of techniques for a given application. Using a PDI qualification with personal blind tests for all data evaluators, one obtains a basis for accurate defect dimensioning and thus for optimisation. In cooperation with KKL, IntelligeNDT AREVA in 2006 successfully underwent the PDI qualification process for phased array testing of longitudinal and circumferential welds in reactor pressure vessels. In addition to this qualification, a comparison was made with the results of the conventionally applied, KTA-oriented test procedure. One of the key elements of qualification is the characterisation of defects, i.e. the distinction between relevant and non-relevant data, which will help to reduce the displayed data. The contribution presents the results and experience of the qualification as well as a comparison of standard testing with a tandem function with the results of phased array testing. (orig.)

  17. Ultrasonic testing standard of fusion joint for polythylene(PE) pipeline

    International Nuclear Information System (INIS)

    Lee, Euy Jong; Hur, Sam Suk; Chae, Gug Byeong

    2006-01-01

    The polyethylene(PE) pipes are widely used to transport city gas worldwide with steel pipes. Generally, Steel pipe are used for high pressure line and PE pipe for low pressure line whose pressure is less than 4 kg/m 2 . The steel pipe line are subject to 100 percent Radiographic Testing(RT) during installation stage, on the contrary, there has been no the established testing method for the welding fusion joint of polyethylene pipes, so all quality control is limited only Visual Testing(VT) or management of Fusion welding equipment. Even though PE pipeline is exposed to lower pressure than steel pipeline, the gas leakage from PE pipe may result in almost the same serious consequence from steel pipeline. So, it is necessary to develop the reliable testing standard for PE pipeline from the point of view of NDT engineers.

  18. Building Of Training Program Of Non-Destructive Testing For Concrete Structures (Part 1: Radiographic testing; Ultrasonic pulse velocity measurement; Nuclear moisture-density gauge)

    International Nuclear Information System (INIS)

    Nguyen Le Son; Phan Chanh Vu; Pham The Hung; Vu Huy Thuc

    2007-01-01

    Non-destructive testing methods (NDT) have been identified as a strong candidate for remote sensing of concrete structures over recent years. This has accelerated the powerful development of the NDT techniques in Vietnam. Hence, there is an urgent need to promote the awareness of NDT methods which could give an improved estimate of the condition concrete. Building of training program of non-destructive testing for concrete structures is a necessary duty, in aiming to build a unified training program, possibly satisfying the requirements on training as well as researching. Under the framework of the basic VAEC project (CS/07/02-03), a training program for the first 03 NDT methods: 1. Radiographic testing; 2. Ultrasonic pulse velocity measurement; 3. Nuclear moisture- density gauge was prepared. The main products of this project include: 1. Set out 03 training notes for 03 methods; 2. Set out the practical exercises to train for 03 methods; 3. Editing a set of examination questions in aiming to familiarize with various questions in 03 trained methods; 4. Fabricating practical test specimens to demonstrate for 03 techniques. (author)

  19. Ultrasonic neuromodulation

    Science.gov (United States)

    Naor, Omer; Krupa, Steve; Shoham, Shy

    2016-06-01

    Ultrasonic waves can be non-invasively steered and focused into mm-scale regions across the human body and brain, and their application in generating controlled artificial modulation of neuronal activity could therefore potentially have profound implications for neural science and engineering. Ultrasonic neuro-modulation phenomena were experimentally observed and studied for nearly a century, with recent discoveries on direct neural excitation and suppression sparking a new wave of investigations in models ranging from rodents to humans. In this paper we review the physics, engineering and scientific aspects of ultrasonic fields, their control in both space and time, and their effect on neuronal activity, including a survey of both the field’s foundational history and of recent findings. We describe key constraints encountered in this field, as well as key engineering systems developed to surmount them. In closing, the state of the art is discussed, with an emphasis on emerging research and clinical directions.

  20. Improvement and qualification of ultrasonic testing of dissimilar welds in the primary circuit of NPPs

    International Nuclear Information System (INIS)

    Mitzscherling, Steffen; Barth, Enrico; Homann, Tobias; Prager, Jens; Goetschel, Sebastian; Weiser, Martin

    2017-01-01

    The austenitic and dissimilar welds found in the primary circuit of nuclear power plants are not only extremely relevant to safety but also place very high demands on material testing. In addition to limited accessibility, the macroscopic structure of the weld seam is of paramount importance for ultrasound testing. In order to reliably determine material errors in position and size, the grain orientations and the elastic constants of the anisotropic weld bead structure must be known. The following work steps are used for the imaging representation of possible material defects: First, the weld seam is sounded in order to be able to determine important weld seam parameters, such as, for example, the grain orientation, using an inverse method. On the basis of these parameters, the sound paths are simulated in the next step by means of raytracing (RT). Finally, this RT simulation is assigned the measurement data (A-scans) from different transmitter and receiver positions and superimposed according to the Synthetic Aperature Focusing Technique (SAFT) method. The combination of inverse process, RT and SAFT also ensures a correct visualization of the faults in anisotropic materials. We explain these three methods and present the test arrangement of test specimens with artificial test errors. Measurement data as well as their evaluation are compared with the results of a CIVA simulation. [de

  1. Use of modeling and simulation in the planning, analysis and interpretation of ultrasonic testing

    International Nuclear Information System (INIS)

    Algernon, Daniel; Grosse, Christian U.

    2016-01-01

    Acoustic testing methods such as ultrasound and impact echo are an important tool in building diagnostics. The range includes thickness measurements, the representation of the internal component geometry as well as the detection of voids (gravel pockets), delaminations or possibly locating grouting faults in the interior of metallic cladding tubes of tendon ducts. Basically acoustic method for non-destructive testing (NDT) is based on the excitation of elastic waves that interact with the target object (e.g. to detect discontinuity in the component) at the acoustic interface. From the signal received at the component surface this interaction shall be detected and interpreted to draw conclusions about the presence of the target object, and optionally to determine its size and position (approximately). Although the basic underlying physical principles of the application of elastic waves in NDT are known, it can be complicated by complex relationships in the form of restricted access, component geometries, or the type and form of reflectors. To estimate the chances of success of a test is already often not trivial. These circumstances highlight the importance of using simulations that allow a theoretically sound basis for testing and allow easy optimizing test systems. The deployable simulation methods are varied. Common are in particular the finite element method, the Elasto Finite Integration Technique and semi-analytical calculation methods. [de

  2. Artificial intelligence and ultrasonic tests in detection of defects; Inteligencias artificiales y ensayos ultrasonicos para la deteccion de defectos

    Energy Technology Data Exchange (ETDEWEB)

    Barrera Cardiel, G.; Fabian Alvarez, M. a.; Velez Martinez, M.; Villasenor, L.

    2001-07-01

    One of the most serious problems in the quality control of welded unions is the location, identification and classification of defects. As a solution to this problem, a technique for classification, applicable to welded unions done by electric arc welding as well as by friction, is proposed; it is based on ultrasonic signals. The neuronal networks proposed are Kohonen and Multilayer Percept ron, all in a virtual instrument environment. Currently the techniques most used in this field are: radiological analysis (X-rays) and ultrasonic analysis (ultrasonic waves). The X-ray technique in addition to being dangerous requires highly specialized personnel and equipment, therefore its use is restricted. The ultrasonic technique, in spite of being one of the most used for detection of discontinuities, requires personnel with wide experience in the interpretation of ultrasonic signals, this is a time-consuming process which necessarily increases its operation cost. The classification techniques that we propose turn out to be safe, reliable, inexpensive and easy to implement for the solution of this important problem. (Author) 8 refs.

  3. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  4. Ultrasonic transverse velocity calibration of standard blocks for use in non-destructive testing

    International Nuclear Information System (INIS)

    Silva, C E R; Braz, D S; Maggi, L E; Felix, R P B Costa

    2015-01-01

    Standard blocks are employed in the verification of the equipment used in Ultrasound Non-Destructive Testing. To assure the metrology reliability of all the measurement process, it is necessary to calibrate or certify these Standard blocks. In this work, the transverse wave velocity and main dimensions were assessed according to the specifications ISO Standards. For transverse wave velocity measurement, a 5 MHz transverse wave transducer, a waveform generator, an oscilloscope and a computer with a program developed in LabVIEW TM were used. Concerning the transverse wave velocity calibration, only two Standard blocks of the 4 tested is in accordance with the standard

  5. Seminar of the expert committee ultrasonic testing. Abstracts; Seminar des Fachausschusses Ultraschallpruefung. Vortraege

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2017-07-01

    This seminar volume contains 13 papers focusing on the following topics: 1. Test methods in the automotive sector, 2. Characterization of metallic and non-metallic materials, 3. Industrial test approaches, 4. Fiber composite materials and structures, and 5. Defect characterization using imaging techniques. One paper was separately analyzed for this database. [German] Dieser Seminarband enthaelt 13 Beitraege mit folgenden Themenschwerpunkten: 1. Pruefansaetze im Automobilbereich, 2. Charakterisierung metallischer und nicht-metallischer Materialien, 3. Pruefansaetze im industriellen Umfeld, 4. Faserverbundwerkstoffe und -strukturen, und 5. Fehlercharakterisierung mittels bildgebender Verfahren.

  6. Ultrasonic data acquisition installation for basis and in-service testing of nuclear pressure vessels

    International Nuclear Information System (INIS)

    Gutmann, G.; Engl, G.

    1976-01-01

    The safety of nuclear installations requires continuous safety inspections during construction and operation. Essential parts of this safety inspection are the basis and in-line inspections. For this purpose installation systems are used which allow an optimal statement to be made regarding the conditions of tested components

  7. Development of the ultrasonic fatigue testing machine due to study on giga-cycle fatigue at elevated temperature. 2001 annual report. Document on collaborative study

    International Nuclear Information System (INIS)

    Hattori, Shuji; Itoh, Takamoto

    2002-03-01

    An ultrasonic fatigue testing machine was developed to obtain the giga-cycle fatigue life at elevated temperature for safety and reliability of structural components in the faster breeder reactor (FBR). This testing machine consists of an amplifier, booster, horn and the equipments such as a system controller and data acquisition. The test specimen is attached at the end of the horn. The electric power generated in the amplifier is transformed into the mechanical vibration in the converter and is magnified in the booster and horn. The vibration was enough to fatigue the specimen. Since the test frequency is set at a resonant frequency, the shape and dimensions of specimen were designed so as to vibrate itself resonantly. However, the maximum amplitudes of stress and strain in the specimen can be calculated easily by measuring the amplitude of displacement at the end of the specimen. The developed ultrasonic fatigue testing machine enables to carry out the fatigue tests at 20 kHz so that it can perform the giga-cycle fatigue test within a very short time as compared with the regular fatigue testing machines such as a hydraulic fatigue testing machine. By clarifying the material strength characteristics in giga-cycle region, the life evaluation, design and examination of components will be more suitable than ever. This study will contribute to improve the safety and reliability of components in FBR. In this technical report, the specification and characteristics of the testing machine were described along with the several experimental results. (author)

  8. ELECTROCHEMICAL CORROSION TESTING OF TANKS 241-AN-102 & 241-AP-107 & 241-AP-108 IN SUPPORT OF ULTRASONIC TESTING

    Energy Technology Data Exchange (ETDEWEB)

    WYRWAS RB; DUNCAN JB

    2008-11-20

    This report presents the results of the corrosion rates that were measured using electrochemical methods for tanks 241-AN-102 (AN-102), 241-AP-107 (AP 107), and 241-AP-108 (AP-108) performed under test plant RPP-PLAN-38215. The steel used as materials of construction for AN and AP tank farms was A537 Class 1. Test coupons of A537 Class 1 carbon steel were used for corrosion testing in the AN-107, AP-107, and AP-108 tank waste. Supernate will be tested from AN-102, AP-107, and Ap-108. Saltcake testing was performed on AP-108 only.

  9. Study of different ultrasonic focusing methods applied to non destructive testing; Etude de differentes methodes de focalisation ultrasonore appliquees au controle non destructif

    Energy Technology Data Exchange (ETDEWEB)

    El Amrani, M.

    1995-11-17

    The work presented in this thesis concerns the study of different ultrasonic focusing techniques applied to Nondestructive Testing (mechanical focusing and electronic focusing) and compares their capabilities. We have developed a model to predict the ultrasonic field radiated into a solid by water-coupled transducers. The model is based upon the Rayleigh integral formulation, modified to take account the refraction at the liquid-solid interface. The model has been validated by numerous experiments in various configurations. Running this model and the associated software, we have developed new methods to optimize focused transducers and studied the characteristics of the beam generated by transducers using various focusing techniques. (author). 120 refs., 95 figs., 4 appends.

  10. Theoretical determination of transit time locus curves for ultrasonic pulse echo testing - ALOK. Pt. 4

    International Nuclear Information System (INIS)

    Grohs, B.

    1983-01-01

    The ALOK-technique allows the simultaneous detection of flaws and their evaluation with respect to type, location and dimension by interpretation of the transit time behaviour during scanning of the reflector. The accuracy of information obtained by means of this technique can be further improved both during interference elimination and reconstruction owing to the ability of exact calculation of possible transit time locus curves of given reflectors. The mathematical solution of transit time locus curve calculations refers here to pulse echo testing in consideration of the refraction of sound on the forward wedge/test object - interface. The method of solving the problem is equivalent to the Fermat's principle in optics. (orig.) [de

  11. The Design Of The Ultrasonic Nondestructive Testing System Based On The EMAT

    OpenAIRE

    Cheng Huan Xin; Meng Xiang Yong; Li Jing; Cheng Li

    2016-01-01

    This paper introduces a kind of based on the electromagnetic acoustic transducer (EMAT) metal pipeline detection system, fusion of two dimensional orientation, shape unique technological innovation, implementation of various metal pipe wall corrosion situation of rapid, accurate, fully automated non-destructive testing.In the aspect of hardware design, single-chip microcomputer control was achieved by C language programming the launch of the pulse signal. Pulse signal was sent to launch circu...

  12. Linear Array Ultrasonic Testing Of A Thick Concrete Specimens For Non-Destructive Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, Dwight A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Khazanovich, Lev [Univ. of Minnesota, Minneapolis, MN (United States); Zammerachi, Mattia [Univ. of Minnesota, Minneapolis, MN (United States); Ezell, N. Dianne Bull [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-04-01

    The University of Minnesota and Oak Ridge National Laboratory are collaborating on the design and construction of a concrete specimen with sufficient reinforcement density and cross-sectional size to represent a light water reactor (LWR) containment wall with various defects. The preliminary analysis of the collected data using extended synthetic aperture focussin technique (SAFT) reconstruction indicated a great potential of the ultrasound array technology for locating relatively shallow distresses. However, the resolution and reliability of the analysis is inversely proportional to the defect depth and the amount of reinforcement between the measurement point and the defect location. The objective of this round of testing is to evaluate repeatability of the obtained reconstructions from measurements with different frequencies as well as to examine the effect of the duration of the sending ultrasound signal on the resulting reconstructions. Two series of testing are performed in this study. The objective of the first series is to evaluate repeatability of the measurements and resulting reconstructed images. The measurements use three center frequencies. Five measurements are performed at each location with and without lifting the device. The analysis of the collected data suggested that a linear array ultrasound system can produce reliably repeatable reconstructions using 50 kHz signals for relatively shallow depths (less than 0.5 m). However, for reconstructions at the greater depths the use of lower frequency and/or signal filtering to reduce the effect of signal noise may be required. The objective of the second series of testing is to obtain measurements with various impulse signal durations. The entire grid on the smooth surface is tested with four different various impulse signal durations. An analysis of the resulting extended SAFT reconstructions suggested that Kirchhoff-based migration leads to easier interpreting reconstructions when shorter duration

  13. Ultrasonic Guided Waves-Based Monitoring of Rail Head: Laboratory and Field Tests

    Directory of Open Access Journals (Sweden)

    Piervincenzo Rizzo

    2010-01-01

    The first part of the paper shows the prototype in action on a railroad track mock-up built at the University of California, San Diego. The mock-up contained surface and internal defects. The results from three experiments are presented. The importance of feature selection to maximize the sensitivity of the inspection system is demonstrated here. The second part of the paper shows the results of field testing conducted in south east Pennsylvania under the auspices of the U.S. Federal Railroad Administration.

  14. Tone burst generator for a Non-Destructive Testing system based on ultrasonic guided waves

    OpenAIRE

    Jiménez Sánchez, Daniel

    2011-01-01

    English: This PFC provides a design of a tested and specific tone-burst generator circuit for a Non-Destructive System based on ultrasonid guided waves. This circuit includes a complementary protection circuit for the NDT system working in a pulse-echo configuration. In this paper, a brief state f art about different driving circuits employed in distinct NDE systems is presented. Castellano: El PFC proporciona un diseño electrónico específico y probado de un circuito excitador de salvas (C...

  15. Linear Array Ultrasonic Test Results from Alkali-Silica Reaction (ASR) Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, Dwight A [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Khazanovich, Dr. Lev [Univ. of Minnesota, Minneapolis, MN (United States); Salles, Lucio [Univ. of Minnesota, Minneapolis, MN (United States)

    2016-04-01

    The purpose of the U.S. Department of Energy Office of Nuclear Energy’s Light Water Reactor Sustainability (LWRS) Program is to develop technologies and other solutions that can improve the reliability, sustain the safety, and extend the operating lifetimes of nuclear power plants (NPPs) beyond 60 years. Since many important safety structures in an NPP are constructed of concrete, inspection techniques must be developed and tested to evaluate the internal condition. In-service containment structures generally do not allow for the destructive measures necessary to validate the accuracy of these inspection techniques. This creates a need for comparative testing of the various nondestructive evaluation (NDE) measurement techniques on concrete specimens with known material properties, voids, internal microstructure flaws, and reinforcement locations.This report presents results of the ultrasound evaluation of four concrete slabs with varying levels of ASR damage present. This included an investigation of the experimental results, as well as a supplemental simulation considering the effect of ASR damage by elasto-dynamic wave propagation using a finite integration technique method. It was found that the Hilbert Transform Indicator (HTI), developed for quantification of freeze/thaw damage in concrete structures, could also be successfully utilized for quantification of ASR damage. internal microstructure flaws, and reinforcement locations.

  16. Friction and wear in hot forging of steels

    International Nuclear Information System (INIS)

    Daouben, E.; Dubar, L.; Dubar, M.; Deltombe, R.; Dubois, A.; Truong-Dinh, N.; Lazzarotto, L.

    2007-01-01

    In the field of hot forging of steels, the mastering of wear phenomena enables to save cost production, especially concerning tools. Surfaces of tools are protected thanks to graphite. The existing lubrication processes are not very well known: amount and quality of lubricant, lubrication techniques have to be strongly optimized to delay wear phenomena occurrence. This optimization is linked with hot forging processes, the lubricant layers must be tested according to representative friction conditions. This paper presents the first part of a global study focused on wear phenomena encountered in hot forging of steels. The goal is the identification of reliable parameters, in order to bring knowledge and models of wear. A prototype testing stand developed in the authors' laboratory is involved in this experimental analysis. This test is called Warm and Hot Upsetting Sliding Test (WHUST). The stand is composed of a heating induction system and a servo-hydraulic system. Workpieces taken from production can be heated until 1200 deg. C. A nitrided contactor representing the tool is heated at 200 deg. C. The contactor is then coated with graphite and rubs against the workpiece, leaving a residual track on it. Friction coefficient and surface parameters on the contactor and the workpiece are the most representative test results. The surface parameters are mainly the sliding length before defects occurrence, and the amplitude of surface profile of the contactor. The developed methodology will be first presented followed by the different parts of the experimental prototype. The results of experiment show clearly different levels of performance according to different lubricants

  17. Development of production technology and investigation of quality for forged-welded turbine rotors of steel 25Kh2NVFA

    International Nuclear Information System (INIS)

    Borisov, I.A.; Merinov, G.N.; Slezkina, E.V.

    1997-01-01

    A study was made into mechanical properties and microstructure of turbine rotor components manufactured by forging and heat treated under various conditions. It is revealed that the optimal heat treatment of forgings must include double quenching with subsequent tempering at 630-640 deg C for 10-20 h. Forged and welded rotors should be tempered at 620-630 deg C for 50-100 h. Microscopic examination and mechanical tests showed that low alloy steel 25Kh2NMF can be successfully used for manufacturing rotors of high-, medium-and low-heat turbines

  18. The effects of thermomechanical history on the microstructure of a nickel-base superalloy during forging

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, S., E-mail: 485354@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Li, W. [Rolls-Royce plc, PO Box 31, Derby DE24 8BJ (United Kingdom); Coleman, M. [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Johnston, R., E-mail: r.johnston@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom)

    2016-06-21

    The effect of thermo-mechanical history on hot compression behaviour and resulting microstructures of a nickel base superalloy is presented. Hot compression tests were carried out on HAYNES® 282® specimens to varying strains from 0.1 to 0.8. Both single pass and multi-pass tests were completed. 60 min inter-pass times were utilized to accurately replicate industrial forging practices. The effect of dynamic, metadynamic and static recrystallization during inter-pass times on flow stress was investigated. The resulting microstructures were analysed using scanning electron, optical microscopy and EBSD to relate grain size and homogeneity with flow stress data. The study showed a negligible difference between multi-pass and single pass tests for strain increments above 0.2. Therefore, when modelling similar low strain and strain rate forging processes in HAYNES® 282®, previous forging steps can be ignored.

  19. Interactive ultrasonic field simulations for complex non-destructive testing configurations

    International Nuclear Information System (INIS)

    Bhatia, Navnina

    2016-01-01

    Cone tomography is a well established inspection technique for industrial inspection purposes. The generation of scattering noise is inherent to the physical phenomena involved, and occurs both inside the material and the detector. This leads to the apparition of various blurring effects in 2D projections and to reconstruction errors when this effect is not properly taken into account. This works proposes an evolution of the scattering kernel superposition method, aiming at correcting these scattering effect directly in the 2D projections, before the reconstruction process. It consists in fitting analytical kernels that are used to generate realistic scattering contributions, which are in turn subtracted from the 2D projections. The proposed method has been tested using experimental data in cases involving complex materials and different levels of energy. Finally, a joint use of simulated and experimental data is described in the last chapter, in order to enhance the scattering kernels estimation. (author) [fr

  20. Uncertainty Margin of Void Packet Determination for Ultrasonic Test in NPP

    International Nuclear Information System (INIS)

    Lee, Seungchan; Sung, Jejung; Lee, Jongchan; Kim, Jonguk

    2014-01-01

    In this study, the uncertainty of the void packet determination is estimated and the conservatism is reviewed by comparing with realistic uncertainty of Heckle's uncertainty. The methodology of ISO GUM is fully applied to calculate uncertainty, combined uncertainty and effective degree of freedom. Here some results are achieved as below: Combined uncertainty(UT) : 4.98%, Combined uncertainty(Heckle) : 1.44%, Degree of freedom: 5 ∼ 15, Effective degree of freedom(UT): 24.11, Effective degree of freedom(Heckle): 28.54, K value of t-distribution(UT): 2.042, K value of t-distribution(Heckle): 2.04, The uncertainty of this study using UT is enough in the case of achieving conservatism when the void packet determination of the safety related system is determined. As result of this study, UT uncertainty is more conservative than the Heckle's realistic uncertainty. From these results, it is shown that UT method has the great safety margin in determining the void packet. In comparing UT uncertainty with realistic uncertainty, this study (UT) has the conservatism of more than 3.4 times. UT method is good method to determine the void packet of ECCS pipe and to achieve the safety margin. In a safety related system, a void packet determination is issued by US NRC through the Generic Letter 2008-01. In case of the safety function, ECCS, CSS, and RHR systems are affected by the void packet. The related study has been being carried out by KHNP since 2012. In this study, the void packet determination using a ultra sonic test method has been carried out in some sites. This paper shows the uncertainty of the method using the ultra sonic test. The key parameters are introduced and estimated. Specially, the measurement conservatism for NPP is introduced to show the uncertainty margin

  1. Uncertainty Margin of Void Packet Determination for Ultrasonic Test in NPP

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seungchan; Sung, Jejung [Korea Hydro Nuclear Power Electricity Co., Daejeon (Korea, Republic of); Lee, Jongchan; Kim, Jonguk [FNC Technology Co., LTD., Yongin (Korea, Republic of)

    2014-05-15

    In this study, the uncertainty of the void packet determination is estimated and the conservatism is reviewed by comparing with realistic uncertainty of Heckle's uncertainty. The methodology of ISO GUM is fully applied to calculate uncertainty, combined uncertainty and effective degree of freedom. Here some results are achieved as below: Combined uncertainty(UT) : 4.98%, Combined uncertainty(Heckle) : 1.44%, Degree of freedom: 5 ∼ 15, Effective degree of freedom(UT): 24.11, Effective degree of freedom(Heckle): 28.54, K value of t-distribution(UT): 2.042, K value of t-distribution(Heckle): 2.04, The uncertainty of this study using UT is enough in the case of achieving conservatism when the void packet determination of the safety related system is determined. As result of this study, UT uncertainty is more conservative than the Heckle's realistic uncertainty. From these results, it is shown that UT method has the great safety margin in determining the void packet. In comparing UT uncertainty with realistic uncertainty, this study (UT) has the conservatism of more than 3.4 times. UT method is good method to determine the void packet of ECCS pipe and to achieve the safety margin. In a safety related system, a void packet determination is issued by US NRC through the Generic Letter 2008-01. In case of the safety function, ECCS, CSS, and RHR systems are affected by the void packet. The related study has been being carried out by KHNP since 2012. In this study, the void packet determination using a ultra sonic test method has been carried out in some sites. This paper shows the uncertainty of the method using the ultra sonic test. The key parameters are introduced and estimated. Specially, the measurement conservatism for NPP is introduced to show the uncertainty margin.

  2. Near-Net Forging Technology Demonstration Program

    Science.gov (United States)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  3. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2010-04-01 2010-04-01 false Forgings, castings, and... IMPLEMENTS OF WAR The U.S. Munitions Import List § 447.22 Forgings, castings, and machined bodies. Articles on the U.S. Munitions Import List include articles in a partially completed state (such as forgings...

  4. Co-Operative Training in the Sheffield Forging Industry

    Science.gov (United States)

    Duncan, R.

    2008-01-01

    Purpose: The purpose of this paper is to give details of an operation carried out in Sheffield to increase the recruitment of young men into the steel forging industry. Design/methodology/approach: The Sheffield Forges Co-operative Training Scheme was designed to encourage boys to enter the forging industry and to provide them with training and…

  5. 22 CFR 121.10 - Forgings, castings and machined bodies.

    Science.gov (United States)

    2010-04-01

    ... 22 Foreign Relations 1 2010-04-01 2010-04-01 false Forgings, castings and machined bodies. 121.10... STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings and machined bodies. Articles on the U.S. Munitions List include articles in a partially completed state (such as forgings...

  6. Die forging of the alloys Az80 and Zk60

    NARCIS (Netherlands)

    Kurz, G.; Clauw, B.; Sillekens, W.H.; Letzig, D.

    2009-01-01

    Overall goal of the MagForge project is to provide tailored and cost-effective technologies for the industrial manufacturing of magnesium forged components. Scientific and technological aspects are new alloys/feedstock materials with improved performance, forging process modeling and design tools

  7. Ultrasonic Bat Deterrent Technology

    Energy Technology Data Exchange (ETDEWEB)

    Kinzie, Kevin; Rominger, Kathryn M.

    2017-12-14

    The project objective was to advance the development and testing of an Near commercial bat-deterrent system with a goal to increase the current GE deterrent system effectiveness to over 50% with broad species applicability. Additionally, the research supported by this program has provided insights into bat behavior and ultrasonic deterrent design that had not previously been explored. Prior research and development had demonstrated the effectiveness of a commercial-grade, air-powered, ultrasonic bat deterrent to be between 30-50% depending upon the species of bat. However, the previous research provided limited insight into the behavioral responses of bats in the presence of ultrasonic deterrent sound fields that could be utilized to improve effectiveness. A unique bat flight room was utilized to observe the behavioral characteristics of bats in the presence of ultrasonic sound fields. Behavioral testing in the bat flight facility demonstrated that ultrasonic sounds similar to those produced by the GE deterrent influenced the activities and behaviors, primarily those associated with foraging, of the species exposed. The study also indicated that continuous and pulsing ultrasonic signals had a similar effect on the bats, and confirmed that as ultrasonic sounds attenuate, their influence on the bats’ activities and behavior decreases. Ground testing at Wolf Ridge Wind, LLC and Shawnee National Forest assessed both continuous and pulsing deterrent signals emitted from the GE deterrent system and further enhanced the behavioral understanding of bats in the presence of the deterrent. With these data and observations, the existing 4-nozzle continuous, or steady, emission ultrasonic system was redesigned to a 6-nozzle system that could emit a pulsing signal covering a larger air space around a turbine. Twelve GE 1.6-100 turbines were outfitted with the deterrent system and a formal three-month field study was performed using daily carcass searches beneath the 12

  8. The role of ultrasonic velocity and Schmidt hammer hardness - The simple and economical non-destructive test for the evaluation of mechanical properties of weathered granite

    Science.gov (United States)

    Jobli, Ahmad Fadzil; Hampden, Ahmad Zaidi; Tawie, Rudy

    2017-08-01

    One of the most significant techniques for evaluation of rock strength is by using the simple and economical non-destructive test (NDT). Previous literatures confirm that there were good correlations between NDTs to the strength properties of granite rocks. The present work deals with the use of Ultrasonic Pulse Velocity and Schmidt Hammer Hardness test to predict the mechanical properties of weathered granite. Cylindrical specimens with the length to diameter ratio of two were prepared for this study and were characterized based on different weathering states. Each of the rock specimens was tested under non-destructive test and then followed by uniaxial compression test to assess the mechanical properties. It was found that good correlations established between the NDTs and the uniaxial compressive strength. The correlation between uniaxial compressive strength and rebound hardness number was demonstrated by exponential form; UCS = 6.31e0.057N, while linear correlations was obtained between the uniaxial compressive strength and the ultrasonic pulse velocity; UCS = 0.023Vp - 21.43. It was also noticed that the increase of uniaxial compression strength was parallel to the increase of elastic modulus and can be presented by a linear equation; UCS = 1.039Et50 + 4.252. Based on the reported results, it is clear that the mechanical properties or weathered granite can be estimated by means of non-destructive test.

  9. Development of SiC Nanoparticles and Second Phases Synergistically Reinforced Mg-Based Composites Processed by Multi-Pass Forging with Varying Temperatures

    Directory of Open Access Journals (Sweden)

    Kaibo Nie

    2018-01-01

    Full Text Available In this study, SiC nanoparticles were added into matrix alloy through a combination of semisolid stirring and ultrasonic vibration while dynamic precipitation of second phases was obtained through multi-pass forging with varying temperatures. During single-pass forging of the present composite, as the deformation temperature increased, the extent of recrystallization increased, and grains were refined due to the inhibition effect of the increasing amount of dispersed SiC nanoparticles. A small amount of twins within the SiC nanoparticle dense zone could be found while the precipitated phases of Mg17Al12 in long strips and deformation bands with high density dislocations were formed in the particle sparse zone after single-pass forging at 350 °C. This indicated that the particle sparse zone was mainly deformed by dislocation slip while the nanoparticle dense zone may have been deformed by twinning. The yield strength and ultimate tensile strength of the composites were gradually enhanced through increasing the single-pass forging temperature from 300 °C to 400 °C, which demonstrated that initial high forging temperature contributed to the improvement of the mechanical properties. During multi-pass forging with varying temperatures, the grain size of the composite was gradually decreased while the grain size distribution tended to be uniform with reducing the deformation temperature and extending the forging passes. In addition, the amount of precipitated second phases was significantly increased compared with that after multi-pass forging under a constant temperature. The improvement in the yield strength of the developed composite was related to grain refinement strengthening and Orowan strengthening resulting from synergistical effect of the externally applied SiC nanoparticles and internally precipitated second phases.

  10. Ultrasonic Nondestructive Evaluation of Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) During Large-Scale Load Testing and Rod Push-Out Testing

    Science.gov (United States)

    Johnston, Patrick H.; Juarez, Peter D.

    2016-01-01

    The Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) is a structural concept developed by the Boeing Company to address the complex structural design aspects associated with a pressurized hybrid wing body (HWB) aircraft configuration. The HWB has long been a focus of NASA's environmentally responsible aviation (ERA) project, following a building block approach to structures development, culminating with the testing of a nearly full-scale multi-bay box (MBB), representing a segment of the pressurized, non-circular fuselage portion of the HWB. PRSEUS is an integral structural concept wherein skins, frames, stringers and tear straps made of variable number of layers of dry warp-knit carbon-fiber stacks are stitched together, then resin-infused and cured in an out-of-autoclave process. The PRSEUS concept has the potential for reducing the weight and cost and increasing the structural efficiency of transport aircraft structures. A key feature of PRSEUS is the damage-arresting nature of the stitches, which enables the use of fail-safe design principles. During the load testing of the MBB, ultrasonic nondestructive evaluation (NDE) was used to monitor several sites of intentional barely-visible impact damage (BVID) as well as to survey the areas surrounding the failure cracks after final loading to catastrophic failure. The damage-arresting ability of PRSEUS was confirmed by the results of NDE. In parallel with the large-scale structural testing of the MBB, mechanical tests were conducted of the PRSEUS rod-to-overwrap bonds, as measured by pushing the rod axially from a short length of stringer.

  11. Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

    International Nuclear Information System (INIS)

    Lim, H. K.; Kim, Y. S.

    2009-01-01

    When austenitic stainless steels are heat treated in the range of 500∼850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month

  12. Evaluation of intergranular corrosion rate and microstructure of forged 316L round bar

    Energy Technology Data Exchange (ETDEWEB)

    Lim, H. K.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of)

    2009-12-15

    When austenitic stainless steels are heat treated in the range of 500{approx}850 .deg. C, the alloys are sensitized due to the formation of chromium carbide at grain boundaries and then intergranular corrosion occurs. This paper aims to evaluate the intergranular corrosion rate and microstructural change of forged 316L stainless steel. To analyze the microstructure by forging conditions, ferrite phase, sigma phase, intergranular precipitation were observed. In order to evaluate the intergranular corrosion rate. Huey test was performed by ASTM A262. On the base of microstructural observation, ferrite and sigma phases were not detected, and also intergranular precipitation was not revealed in optical microscopic observation. By ASTM A262 Practice A, step structure was shown in all forging conditions. Intergranular corrosion rate gradually increased by Huey test periods but average corrosion rate was under 0.03 mm/month.

  13. Ultrasonic testing of pre-turned contours for large components made of ductile iron; Ultraschallpruefung an Vordrehkonturen fuer grosse Bauteile aus Gusseisen mit Kugelgraphit

    Energy Technology Data Exchange (ETDEWEB)

    Schmitte, Till; Chichkov, Nikolai; Nemitz, Oliver; Orth, Thomas [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Hocks, Heinrich Jr.; Rusche, Sascha; Opalla, Dirk; Frank, Joerg [GNS Gesellschaft fuer Nuklear-Service mbH, Essen (Germany)

    2015-07-01

    In the ultrasonic testing of large, thick-walled components made of ductile iron partial acoustic paths of several meters are needed. Considered here are cylindrical components such as the body of CASTOR containers with diameters 2-3 m, a height of up to 6 m and a wall thickness of 500 mm. So far, an automated technique for this is not available, therefore such components are checked in a complex and lengthy process by manual ultrasonic testing. The development and design of the testing by means of simulations and the realization as a mobile testing device are topics of this paper. Measurements on a reference body with test reflectors in different depths are presented and discussed. [German] Bei der Ultraschall-Pruefung von grossen, dickwandigen Bauteilen aus Gusseisen mit Kugelgraphit werden teilweise Schallwege von mehreren Metern noetig. Betrachtet werden hier zylinderfoermige Bauteile, wie die Koerper von CASTOR-Behaeltern, mit Durchmessern zwischen 2 und 3 m, einer Hoehe von bis zu 6 m und Wanddicken von ca. 500 mm. Bisher ist eine automatisierte Technik hierfuer nicht verfuegbar, daher werden derartige Bauteile in einem aufwaendigen und langwierigen Prozess mittels manueller Schallung geprueft. Zur Erhoehung der Nachweissicherheit und zur Steigerung der Effizienz im Pruefablauf sollen nun senkrecht zur Achse des zylinderfoermigen Bauteils liegende unzulaessige Anzeigen im gesamten Mantelvolumen durch eine teilautomatisierte Pruefung ausgeschlossen werden. Die Entwicklung und Auslegung der Prueftechnik mittels Simulationen und die Realisierung als mobile Pruefvorrichtung sind Themen dieses Beitrags. Messungen an einem Referenzkoerper mit Testreflektoren in verschiedenen Tiefen werden vorgestellt und diskutiert.

  14. Tailorable Burning Behavior of Ti14 Alloy by Controlling Semi-Solid Forging Temperature.

    Science.gov (United States)

    Chen, Yongnan; Yang, Wenqing; Zhan, Haifei; Zhang, Fengying; Huo, Yazhou; Zhao, Yongqing; Song, Xuding; Gu, Yuantong

    2016-08-16

    Semi-solid processing (SSP) is a popular near-net-shape forming technology for metals, while its application is still limited in titanium alloy mainly due to its low formability. Recent works showed that SSP could effectively enhance the formability and mechanical properties of titanium alloys. The processing parameters such as temperature and forging rate/ratio, are directly correlated with the microstructure, which endow the alloy with different chemical and physical properties. Specifically, as a key structural material for the advanced aero-engine, the burn resistant performance is a crucial requirement for the burn resistant titanium alloy. Thus, this work aims to assess the burning behavior of Ti14, a kind of burn resistant alloy, as forged at different semi-solid forging temperatures. The burning characteristics of the alloy are analyzed by a series of burning tests with different burning durations, velocities, and microstructures of burned sample. The results showed that the burning process is highly dependent on the forging temperature, due to the fact that higher temperatures would result in more Ti₂Cu precipitate within grain and along grain boundaries. Such a microstructure hinders the transport of oxygen in the stable burning stage through the formation of a kind of oxygen isolation Cu-enriched layer under the burn product zone. This work suggests that the burning resistance of the alloy can be effectively tuned by controlling the temperature during the semi-solid forging process.

  15. Manufacturing of Nanostructured Rings from Previously ECAE-Processed AA5083 Alloy by Isothermal Forging

    Directory of Open Access Journals (Sweden)

    C. J. Luis

    2013-01-01

    Full Text Available The manufacturing of a functional hollow mechanical element or ring of the AA5083 alloy previously equal channel angular extrusion (ECAE processed, which presents a submicrometric microstructure, is dealt with. For this purpose, the design of two isothermal forging dies (preform and final shape is carried out using the design of experiments (DOE methodology. Moreover, after manufacturing the dies and carrying out tests so as to achieve real rings, the mechanical properties of these rings are analysed as well as their microstructure. Furthermore, a comparison between the different forged rings is made from ECAE-processed material subjected to different heat treatments, previous to the forging stage. On the other hand, the ring forging process is modelled through the use of finite element simulation in order to improve the die design and to study the force required for the isothermal forging, the damage value, and the strain the material predeformed by ECAE has undergone. With this present research work, it is intended to improve the knowledge about the mechanical properties of nanostructured material and the applicability of this material to industrial processes that allow the manufacturing of functional parts.

  16. Identification of Forged Bank of England 20 Gbp Banknotes Using IR Spectroscopy

    Science.gov (United States)

    Sonnex, Emily

    2014-06-01

    Bank of England notes of 20 GBP denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. A principal aim of this work was to develop a method so that a small, compact ATR FTIR instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 wn from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine 20 GBP notes were observed in the ν(OH) (ca. 3500 wn), ν(C-H) (ca. 2900 wn) and ν(C=O) (ca. 1750 wn) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper. Further to this, with an announcement by the Bank of England to produce polymer banknotes in the future, the work has been extended using Australian polymer banknotes to show that the method would be transferable.

  17. Identification of forged Bank of England £20 banknotes using IR spectroscopy.

    Science.gov (United States)

    Sonnex, Emily; Almond, Matthew J; Baum, John V; Bond, John W

    2014-01-24

    Bank of England notes of £20 denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. An aim of this work was to develop a non-destructive method so that a small, compact Fourier transform infrared spectrometer (FT-IR) instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 cm(-1) arising from νasym (CO3(2-)) from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine £20 notes were observed in the ν(OH) (ca. 3500 cm(-1)), ν(C-H) (ca. 2900 cm(-1)) and ν(C=O) (ca. 1750 cm(-1)) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper. Copyright © 2013 Elsevier B.V. All rights reserved.

  18. Identification of forged Bank of England £20 banknotes using IR spectroscopy

    Science.gov (United States)

    Sonnex, Emily; Almond, Matthew J.; Baum, John V.; Bond, John W.

    2014-01-01

    Bank of England notes of £20 denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. An aim of this work was to develop a non-destructive method so that a small, compact Fourier transform infrared spectrometer (FT-IR) instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 cm-1 arising from νasym (CO32-) from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine £20 notes were observed in the ν(OH) (ca. 3500 cm-1), ν(Csbnd H) (ca. 2900 cm-1) and ν(Cdbnd O) (ca. 1750 cm-1) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper.

  19. Forging a unique nursing partnership with China.

    Science.gov (United States)

    Munn, Flavia

    2017-07-12

    When members of a London nursing faculty forged a learning partnership with a Chinese counterpart they likely did not expect to be discussing the benefits of using Florence Nightingale lamps to decorate hospital walls. But there is nothing ordinary about the collaboration between King's College London and Nanjing Health School.

  20. Forging Inclusive Solutions: Experiential Earth Charter Education

    Science.gov (United States)

    Hill, Linda D.

    2010-01-01

    Forging Inclusive Solutions describes the aims, methodology and outcomes of Inclusive Leadership Adventures, an experiential education curriculum for exploring the Earth Charter. Experiential education builds meaningful relationships, skills, awareness and an inclusive community based on the Earth Charter principles. When we meet people where they…

  1. Stainless steel forgings for nuclear chemical plants

    International Nuclear Information System (INIS)

    1982-02-01

    This Specification covers detailed requirements for the supply of austenitic stainless steel forgings used in radioactive and corrosive areas within the Nuclear Industry. With the exception of 316S51 the materials specified are all suitable for contact with nitric acid, 316S51 being included as suitable for use in contact with sodium and other alkali metals at elevated temperatures. (author)

  2. Fatigue and fracture behavior of low alloy ferritic forged steels

    International Nuclear Information System (INIS)

    Chaudhry, V.; Sharma, A.K.; Muktibodh, U.C.; Borwankar, Neeraj; Singh, D.K.; Srinivasan, K.N.; Kulkarni, R.G.

    2016-01-01

    Low alloy ferritic steels are widely used in nuclear industry for the construction of pressure vessels. Pressure vessel forged low alloy steels 20MnMoNi55 (modified) have been developed indigenously. Experiments have been carried out to study the Low Cycle Fatigue (LCF) and fracture behavior of these forged steels. Fully reversed strain controlled LCF testing at room temperature and at 350 °C has been carried out at a constant strain rate, and for different axial strain amplitude levels. LCF material behavior has been studied from cyclic stress-strain responses and the strain-life relationships. Fracture behavior of the steel has been studied based on tests carried out for crack growth rate and fracture toughness (J-R curve). Further, responses of fatigue crack growth rate tests have been compared with the rate evaluated from fatigue precracking carried out for fracture toughness (J-R) tests. Fractography of the samples have been carried out to reveal dominant damage mechanisms in crack propagation and fracture. The fatigue and fracture properties of indigenously developed low alloy steel 20MnMoNi55 (modified) steels are comparable with similar class of steels. (author)

  3. Dynamic acousto-elastic testing of concrete with a coda-wave probe: comparison with standard linear and nonlinear ultrasonic techniques.

    Science.gov (United States)

    Shokouhi, Parisa; Rivière, Jacques; Lake, Colton R; Le Bas, Pierre-Yves; Ulrich, T J

    2017-11-01

    The use of nonlinear acoustic techniques in solids consists in measuring wave distortion arising from compliant features such as cracks, soft intergrain bonds and dislocations. As such, they provide very powerful nondestructive tools to monitor the onset of damage within materials. In particular, a recent technique called dynamic acousto-elasticity testing (DAET) gives unprecedented details on the nonlinear elastic response of materials (classical and non-classical nonlinear features including hysteresis, transient elastic softening and slow relaxation). Here, we provide a comprehensive set of linear and nonlinear acoustic responses on two prismatic concrete specimens; one intact and one pre-compressed to about 70% of its ultimate strength. The two linear techniques used are Ultrasonic Pulse Velocity (UPV) and Resonance Ultrasound Spectroscopy (RUS), while the nonlinear ones include DAET (fast and slow dynamics) as well as Nonlinear Resonance Ultrasound Spectroscopy (NRUS). In addition, the DAET results correspond to a configuration where the (incoherent) coda portion of the ultrasonic record is used to probe the samples, as opposed to a (coherent) first arrival wave in standard DAET tests. We find that the two visually identical specimens are indistinguishable based on parameters measured by linear techniques (UPV and RUS). On the contrary, the extracted nonlinear parameters from NRUS and DAET are consistent and orders of magnitude greater for the damaged specimen than those for the intact one. This compiled set of linear and nonlinear ultrasonic testing data including the most advanced technique (DAET) provides a benchmark comparison for their use in the field of material characterization. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld

    International Nuclear Information System (INIS)

    Yoon, Byung Sik; Yang, Seung Han; Kim, Yong Sik; Lee, Hee Jong

    2010-01-01

    The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection

  5. Crack path in aeronautical titanium alloy under ultrasonic torsion loading

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2016-01-01

    Full Text Available This paper discusses features of fatigue crack initiation and growth in aeronautical VT3-1 titanium alloy under pure torsion loading in gigacycle regime. Two materials: extruded and forged VT3-1 titanium alloys were studied. Torsion fatigue tests were performed up to fatigue life of 109 cycles. The results of the torsion tests were compared with previously obtained results under fully reversed axial loading on the same alloys. It has been shown that independently on production process as surface as well subsurface crack initiation may appear under ultrasonic torsion loading despite the maximum stress amplitude located at the specimen surface. In the case of surface crack initiation, a scenario of crack initiation and growth is similar to HCF regime except an additional possibility for internal crack branching. In the case of subsurface crack, the initiation site is located below the specimen surface (about 200 μm and is not clearly related to any material flaw. Internal crack initiation is produced by shear stress in maximum shear plane and early crack growth is in Mode II. Crack branching is limited in the case of internal crack initiation compared to surface one. A typical ‘fish-eye’ crack can be observed at the torsion fracture surface, but mechanism of crack initiation seems not to be the same than under axial fatigue loading.

  6. Pilot tests in enhanced ultrasonic disintegration of sewage sludge; Pilotversuche zur Intensivierung der Schlammfaulung durch Klaerschlammdesintegration mit Ultraschall

    Energy Technology Data Exchange (ETDEWEB)

    Nickel, K.; Tiehm, A.; Neis, U. [Technische Univ. Hamburg-Harburg, Hamburg (Germany). Arbeitsbereich Abwasserwirtschaft

    1999-07-01

    The work has the objective to optimize ultrasonic disintegration of sewage sludge in permant routine operation. Anaerobic degradation of disintegrated crude and excess sludge was investigated on a pilot scale at a municipal sewage treatment plant. (orig.) [German] Ziel dieser Arbeit ist die Optimierung der Klaerschlammdesintegration mit Ultraschall im praktischen Dauerbetrieb. Der anaerobe Abbau von desintegriertem Roh- und Ueberschussschlamm wurde im Pilotmassstab vor Ort auf einer kommunalen Klaeranlage untersucht. (orig.)

  7. Open die forging of large shafts with porosity defects – physical and numerical modelling

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V-shaped d......The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V......-shaped dies with 90o and 120o and a reference pair of flat parallel platens. Holes drilled through the center of these preforms are produced to mimic centerline porosity in full scale cast ingots and intermediate rotation of the preforms replicate a multi-stage forging sequence under laboratory testing...

  8. Effect of Friction on Barreling during cold Upset Forging of Aluminium 6082 Alloy Solid cylinders

    Science.gov (United States)

    Priyadarshini, Amrita; Kiran, C. P.; Suresh, K.

    2018-03-01

    Friction is one of the significant factors in forging operations since it affects metal flow in the die, forming load, strain distribution, tool and die life, surface quality of the product etc. In upset forging, the frictional forces at the die-workpiece interface oppose the outward flow of the material due to which the specimen develops a barrel shape. As a result, the deformation becomes non-uniform or inhomogeneous which is undesirable. Barreling can be reduced by applying effective lubricant on the surface of the platens. The objective of the present work is to study experimentally the effect of various frictional conditions (dry, grease, mineral oil) on barreling during upset forging of aluminum 6082 solid cylinders of different aspect ratio (length/diameter: 0.5, 0.75, 1). The friction coefficients are determined using the ring compression test. Curvature of barrel is determined based on the assumption that the curvature of the barrel follows the geometry of circular arc.

  9. The effects of composition and thermal path on hot ductility of forging steels

    Science.gov (United States)

    Connolly, Brendan M.

    This work examines the effects of composition and thermal path on the hot ductility of several forging steels with varied aluminum and nitrogen content. The primary mechanisms and controlling factors related to hot ductility are identified with a focus on the role of precipitates and segregation. The unique thermal paths and solidification structures of large cross-section forging ingots are discussed. Hot ductility testing is performed in a manner that approximates industrial conditions experienced by large cross-section forging ingots. A computer model for precipitation of aluminum nitride and vanadium nitride in austenite is presented. Industrial material is examined for comparison to experimental findings. It is found that increased aluminum and nitrogen content coarsens the as-solidified structure. The combined effects of microsegregation and uphill diffusion during deformation allow for carbide precipitation at prior austenite grain boundaries which reduces the hot ductility.

  10. Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-04-01

    Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

  11. Automated electronic intruder simulator for evaluation of ultrasonic intrusion detectors

    International Nuclear Information System (INIS)

    1979-01-01

    An automated electronic intruder simulator for testing ultrasonic intrusion detectors is described. This simulator is primarily intended for use in environmental chambers to determine the effects of temperature and humidity on the operation of ultrasonic intrusion detectors

  12. Experiences in using ultrasonic holography with numerical and optical reconstruction

    International Nuclear Information System (INIS)

    Schmitz, V.; Wosnitza, M.

    1978-01-01

    At present, ultrasonic holography can resolve and image faults of 1 mm and more and with distances of one ultrasonic wavelength. The main field of application is for thick-walled structural components. Depending on the expected orientation, test probe arrangements as in standard ultrasonic testing are chosen. (orig./RW) [de

  13. A pressure core ultrasonic test system for on-board analysis of gas hydrate-bearing sediments under in situ pressures.

    Science.gov (United States)

    Yang, Lei; Zhou, Weihua; Xue, Kaihua; Wei, Rupeng; Ling, Zheng

    2018-05-01

    The enormous potential as an alternative energy resource has made natural gas hydrates a material of intense research interest. Their exploration and sample characterization require a quick and effective analysis of the hydrate-bearing cores recovered under in situ pressures. Here a novel Pressure Core Ultrasonic Test System (PCUTS) for on-board analysis of sediment cores containing gas hydrates at in situ pressures is presented. The PCUTS is designed to be compatible with an on-board pressure core transfer device and a long gravity-piston pressure-retained corer. It provides several advantages over laboratory core analysis including quick and non-destructive detection, in situ and successive acoustic property acquisition, and remission of sample storage and transportation. The design of the unique assembly units to ensure the in situ detection is demonstrated, involving the U-type protecting jackets, transducer precession device, and pressure stabilization system. The in situ P-wave velocity measurements make the detection of gas hydrate existence in the sediments possible on-board. Performance tests have verified the feasibility and sensitivity of the ultrasonic test unit, showing the dependence of P-wave velocity on gas hydrate saturation. The PCUTS has been successfully applied for analysis of natural samples containing gas hydrates recovered from the South China Sea. It is indicated that on-board P-wave measurements could provide a quick and effective understanding of the hydrate occurrence in natural samples, which can assist further resource exploration, assessment, and subsequent detailed core analysis.

  14. A pressure core ultrasonic test system for on-board analysis of gas hydrate-bearing sediments under in situ pressures

    Science.gov (United States)

    Yang, Lei; Zhou, Weihua; Xue, Kaihua; Wei, Rupeng; Ling, Zheng

    2018-05-01

    The enormous potential as an alternative energy resource has made natural gas hydrates a material of intense research interest. Their exploration and sample characterization require a quick and effective analysis of the hydrate-bearing cores recovered under in situ pressures. Here a novel Pressure Core Ultrasonic Test System (PCUTS) for on-board analysis of sediment cores containing gas hydrates at in situ pressures is presented. The PCUTS is designed to be compatible with an on-board pressure core transfer device and a long gravity-piston pressure-retained corer. It provides several advantages over laboratory core analysis including quick and non-destructive detection, in situ and successive acoustic property acquisition, and remission of sample storage and transportation. The design of the unique assembly units to ensure the in situ detection is demonstrated, involving the U-type protecting jackets, transducer precession device, and pressure stabilization system. The in situ P-wave velocity measurements make the detection of gas hydrate existence in the sediments possible on-board. Performance tests have verified the feasibility and sensitivity of the ultrasonic test unit, showing the dependence of P-wave velocity on gas hydrate saturation. The PCUTS has been successfully applied for analysis of natural samples containing gas hydrates recovered from the South China Sea. It is indicated that on-board P-wave measurements could provide a quick and effective understanding of the hydrate occurrence in natural samples, which can assist further resource exploration, assessment, and subsequent detailed core analysis.

  15. Contact method or automated immersion technique: possible application and limitations of ultrasonic testing in the fusion reactor; Kontakttechnik oder automatisierte Tauchtechnik. Einsatzmoeglichkeiten und Beschraenkungen der Ultraschallpruefung im Fusionsreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Martin, Tatiana; Knaak, Stefan; Aktaa, Jarir [Karlsruher Institut fuer Technologie (KIT), Eggenstein-Leopoldshafen (Germany). Inst. fuer Angewandte Materialien Werkstoff- und Biomechanik (IAM-WBM); Rey, Joerg; Neuberger, Heiko [Karlsruher Institut fuer Technologie (KIT), Eggenstein-Leopoldshafen (Germany). Inst. fuer Neutronenphysik und Reaktortechnik (INR); Krueger, Friedhelm [Krueger Erodiertechnik GmbH und Co.KG, Biedenkopf (Germany); Karlsruher Institut fuer Technologie (KIT), Eggenstein-Leopoldshafen (Germany)

    2014-11-01

    The tritium breeding blanket is the most important component of a thermonuclear reactor combining the protective function against plasma impact and heat exchange. The breeding blanket concept is based on the use of helium as coolant and beryllium pebbles as neutron multiplier. As structural material the low-activation ferritic-martensitic steel EUROFER (9Cr-W-V-T) is used. For quality assurance the components of the breeding blankets are tested using different non-destructive testing methods. The contact methodology applies the testing equipment VEO in combination of the 10 MHz array-wheel sensor of the ultrasonic phased array series. Immersion testing is performed using the automated facility KC 200 from GE Inspection technologies.

  16. Development of simulation tools for improvement of measurement accuracy and efficiency in ultrasonic testing. Part 2. Development of fast simulator based on analytical approach

    International Nuclear Information System (INIS)

    Yamada, Hisao; Fukutomi, Hiroyuki; Lin, Shan; Ogata, Takashi

    2008-01-01

    CRIEPI developed a high speed simulation method to predict B scope images for crack-like defects under ultrasonic testing. This method is based on the geometrical theory of diffraction (GTD) to follow ultrasonic waves transmitted from the angle probe and with the aid of reciprocity relations to find analytical equations to express echoes received by the probe. The tip and mirror echoes from a slit with an arbitrary angle in the direction of thickness of test article and an arbitrary depth can be calculated by this method. Main object of the study is to develop a high speed simulation tool to gain B scope displays from the crack-like defect. This was achieved for the simple slits in geometry change regions by the prototype software based on the method. Fairy complete B scope images for slits could be obtained by about a minute on a current personal computer. The numerical predictions related to the surface opening slits were in excellent agreement with the relative experimental measurements. (author)

  17. Forgings made of austenitic chromium-nickel steels for the low temperature range

    International Nuclear Information System (INIS)

    Gruendler, O.; Schwarz, W.; Koren, M.

    1981-01-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented. (Auth.)

  18. Forgings made of austenitic chromium-nickel steels for the low temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Gruendler, O.; Schwarz, W.; Koren, M. (Vereinigte Edelstahlwerke A.G. (VEW), Kapfenberg (Austria))

    1981-09-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented.

  19. Innovative phased array ultrasonic inspection solution for large rotor shafts

    Energy Technology Data Exchange (ETDEWEB)

    Maes, G.; Devos, D.; Tremblay, P., E-mail: gmaes@zetec.com [Zetec, Ville de Quebec, Quebec (Canada)

    2016-05-15

    The increasing needs of energy production led to new rotor shaft designs with larger dimensions. A new generation of nuclear power plants is already being deployed worldwide with such heavy components. Their implementation requires new inspection tools in order to guarantee the public safety and to ensure the quality of these critical parts. Due to the long sound path, conventional ultrasonic (UT) techniques cannot provide adequate detectability of the reference reflectors required by the existing codes. Also, some standards require multiple angle beams to be applied in addition to the straight beam inspection, and this leads to long inspection times. This paper will address the implementation and validation of phased array (PA) UT techniques, using a semi-flexible 2D array probe, for the inspection of large mono-block rotor shaft forgings. It will show how the beam focusing and steering capabilities of phased array UT probes can be used to overcome the issues occurring with conventional UT probes. Results of acoustic beam simulation, as well as detectability measurements and data acquisitions on representative test specimens will be presented and compared with conventional UT performance. Various aspects of the hardware and software specification will be addressed, as well as the potential reduction of the total inspection time. (author)

  20. A material based approach to creating wear resistant surfaces for hot forging

    Science.gov (United States)

    Babu, Sailesh

    . Dissertation outlines development of a new cyclic contact test design to recreate intermittent tempering seen in hot forging. This test has been used to validate the use of tempering parameters in modeling of in-service softening of tool steel surfaces. The dissertation also outlines an industrial case study, conducted at a forging company, to validate the wear model. This dissertation also outlines efforts at Ohio State University, to deposit Nickel Aluminide on AISI H13 substrate, using Laser Engineered Net Shaping (LENS). Dissertation reports results from an array of experiments conducted using LENS 750 machine, at various power levels, table speeds and hatch spacing. Results pertaining to bond quality, surface finish, compositional gradients and hardness are provided. Also, a thermal-based finite element numerical model that was used to simulate the LENS process is presented, along with some demonstrated results.

  1. Ultrasonic inspection development at HEDL

    International Nuclear Information System (INIS)

    Day, C.K.; Mech, S.J.; Michaels, T.E.; Dixon, N.E.

    1978-01-01

    Ultrasonic testing methods and equipment are being developed to support preservice and in-service inspection of selected FFTF welds. A digital computer system is employed in the analysis of both simulated FFTF pipe sections and plate specimens containing fatigue cracks. It is anticipated that test evaluation standards containing fatigue cracks will partially eliminate questions formerly associated with weld test calibration producers by providing natural cracks which follow grain boundaries and stress patterns resembling piping situ conditions. Studies have revealed that commercial transducers may satisfy LMFBR ultrasonic pipe inspection applications: The test system evaluation included transducers and wedge coupling and fluid coupling materials which exhibited acceptable performance at temperatures to 2300C. Results are presented that demonstrate the feasibility of ultrasonic inspection of components immersed in sodium at temperatures to 2600C. (UK)

  2. Ultrasonic hydrometer

    Science.gov (United States)

    Swoboda, Carl A.

    1984-01-01

    The disclosed ultrasonic hydrometer determines the specific gravity (density) of the electrolyte of a wet battery, such as a lead-acid battery. The hydrometer utilizes a transducer that when excited emits an ultrasonic impulse that traverses through the electrolyte back and forth between spaced sonic surfaces. The transducer detects the returning impulse, and means measures the time "t" between the initial and returning impulses. Considering the distance "d" between the spaced sonic surfaces and the measured time "t", the sonic velocity "V" is calculated with the equation "V=2d/t". The hydrometer also utilizes a thermocouple to measure the electrolyte temperature. A hydrometer database correlates three variable parameters including sonic velocity in and temperature and specific gravity of the electrolyte, for temperature values between 0.degree. and 40.degree. C. and for specific gravity values between 1.05 and 1.30. Upon knowing two parameters (the calculated sonic velocity and the measured temperature), the third parameter (specific gravity) can be uniquely found in the database. The hydrometer utilizes a microprocessor for data storage and manipulation. The disclosed modified battery has a hollow spacer nub on the battery side wall, the sonic surfaces being on the inside of the nub and the electrolyte filling between the surfaces to the exclusion of intervening structure. An accessible pad exposed on the nub wall opposite one sonic surface allows the reliable placement thereagainst of the transducer.

  3. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  4. The Analysis of the Field Application Methodology of Electromagnetic Ultrasonic Testing for Piping in Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chi Seung; Joo, Keum Jong; Choi, Jung Kweun; Um, Byung Kook; Park, Jea Suk [Korea Advanced Ispection Technology Co., Daejeon (Korea, Republic of)

    2008-08-15

    Nuclear plant piping is classified as the safety class and non-safety class piping in usual. Safety class piping has been examined in accordance with ASME Section XI and V during PSI/ISI using RT, UT, PT, ECT, etc and evaluated periodically for integrity. But failures in piping had reported at non-welded parts and non-safety class pipings as well as the safety class pipings. The existing NDT methods are suitable for the specific parts for instance weldments to inspect but difficult to examine all parts (total coverage) of pipe line and very expensive in cost and consume the time. And also inspection using those methods is difficult and limited for the parts which are complex configuration, embedded under ground and installed at high radiation area in nuclear power plants. In order to inspect all parts of long range piping systems and reduce the inspection time and cost, the electromagnetic ultrasonic inspection technology is suitable and effective. The electromagnetic ultrasonic method can cover more than 50 m apart from sensor at one time without moving the sensor and examined the parts which are in difficulties for accessibility, for example, high radiation area, insulated components and embedded under ground.

  5. System Performance Testing of the Pulse-Echo Ultrasonic Instrument for Critical Velocity Determination during Hanford Tank Waste Transfer Operations - 13584

    Energy Technology Data Exchange (ETDEWEB)

    Denslow, Kayte M.; Bontha, Jagannadha R.; Adkins, Harold E.; Jenks, Jeromy W.J.; Hopkins, Derek F. [Pacific Northwest National Laboratory, Richland, Washington 99354 (United States); Thien, Michael G.; Kelly, Steven E.; Wooley, Theodore A. [Washington River Protection Solutions, Richland, Washington 99354 (United States)

    2013-07-01

    The delivery of Hanford double-shell tank waste to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is governed by specific Waste Acceptance Criteria that are identified in ICD 19 - Interface Control Document for Waste Feed. Waste must be certified as acceptable before it can be delivered to the WTP. The fluid transfer velocity at which solid particulate deposition occurs in waste slurry transport piping (critical velocity) is a key waste acceptance parameter that must be accurately characterized to determine if the waste is acceptable for transfer to the WTP. Washington River Protection Solutions and the Pacific Northwest National Laboratory have been evaluating the ultrasonic PulseEcho instrument since 2010 for its ability to detect particle settling and determine critical velocity in a horizontal slurry transport pipeline for slurries containing particles with a mean particle diameter of =14 micrometers (μm). In 2012 the PulseEcho instrument was further evaluated under WRPS' System Performance test campaign to identify critical velocities for slurries that are expected to be encountered during Hanford tank waste retrieval operations or bounding for tank waste feed. This three-year evaluation has demonstrated the ability of the ultrasonic PulseEcho instrument to detect the onset of critical velocity for a broad range of physical and rheological slurry properties that are likely encountered during the waste feed transfer operations between the Hanford tank farms and the WTP. (authors)

  6. Development of ultrasonic testing technique with the large transducer to inspect the containment vessel plates of nuclear power plant embedded in concrete

    International Nuclear Information System (INIS)

    Ishida, Hitoshi; Kurozumi, Yasuo; Kaneshima, Yoshiari

    2004-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. In order to establish ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely at the accessible point, experiments to detect artificial hollows simulating corrosion on a surface of a carbon steel plate mock-up covered with concrete simulating the embedded containment vessel plates were carried out with newly made ultrasonic transducers. We made newly low frequency (0.3 MHz and 0.5 MHz) surface shear horizontal (SH) wave transducers combined with three large active elements, which were equivalent to a 120mm width element. As a result of the experiments, the surface SH transducers could detect clearly the echo from the hollows with a depth of 9.5 mm and 19 mm at a distance of 1500mm from the transducers on the surface of the mock-up covered with concrete. Therefore, we evaluate that it is possible to detect the defects such as corrosion on the plates embedded in concrete with the newly made low frequency surface SH transducers with large elements. (author)

  7. Defect detection and sizing in ultrasonic imaging

    International Nuclear Information System (INIS)

    Moysan, J.; Benoist, P.; Chapuis, N.; Magnin, I.

    1991-01-01

    This paper introduces imaging processing developed with the SPARTACUS system in the field of ultrasonic testing. The aim of the imaging processing is to detect and to separate defects echoes from background noise. Image segmentation and particularities of ultrasonic images are the base of studied methods. 4 figs.; 6 refs [fr

  8. Analysis of dynamic accumulative damage about the lining structure of high speed railway’s tunnel based on ultrasonic testing technology

    Science.gov (United States)

    Wang, Xiang-qiu; Zhang, Huojun; Xie, Wen-xi

    2017-08-01

    Based on the similar material model test of full tunnel, the theory of elastic wave propagation and the testing technology of intelligent ultrasonic wave had been used to research the dynamic accumulative damage characteristics of tunnel’s lining structure under the dynamic loads of high speed train. For the more, the dynamic damage variable of lining structure of high speed railway’s tunnel was obtained. The results shown that the dynamic cumulative damage of lining structure increases nonlinearly with the times of cumulative vibration, the weakest part of dynamic cumulative damage is the arch foot of tunnel. Much more attention should be paid to the design and operation management of high speed railway’s tunnel.

  9. Under sodium ultrasonic imaging system for PFBR

    International Nuclear Information System (INIS)

    Patankar, V.H.; Lalwani, S.K.; Agashe, A.A.

    2014-01-01

    Under Sodium UltraSonic Scanner (USUSS) has been developed to detect the growth and protrusion of fuel sub-assemblies of PFBR, submerged in liquid sodium by using the ultrasonic imaging technique during reactor shut-down when liquid sodium is at 180 ℃. The imaging is carried out prior to every Fuel handling operation. Electronics Division, BARC has designed and developed an 8-Channel Ultrasonic Imaging System (UIS) which consists of 4 downward viewing and 4 side viewing ultrasonic transducers alongwith pulser-receiver, signal processing electronics hardware and software. An automated mechanical scanner developed by IGCAR houses sodium immersible transducers to image the fuel sub assemblies. The system has been successfully tested with dummy protruding and grown FSAs, submerged under liquid sodium. Such ultrasonic imaging systems are not available to India from international market. The USUSS developed indigenously has all the features available in similar systems developed by other countries. After every imaging campaign, the mechanical scanner containing ultrasonic transducers is stored in the Argon filled storage-pit. Before every campaign of USUSS, it is necessary to check the healthiness of the sodium immersible and contaminated ultrasonic transducers, as the under-sodium scanner is decontaminated once in five years. For this purpose, a novel Non Contact Ultrasonic Inspection System (NCUIS) has been designed and developed by Electronics Division, BARC to check the functionality of the high-temperature and contaminated transducers of USUSS, using air-coupled ultrasonic technique. (author)

  10. Ultrasonic scanner for stainless steel weld inspections. [LMFBR

    Energy Technology Data Exchange (ETDEWEB)

    Kupperman, D. S.; Reimann, K. J.

    1978-09-01

    The large grain size and anisotropic nature of stainless steel weld metal make conventional ultrasonic testing very difficult. A technique is evaluated for minimizing the coherent ultrasonic noise in stainless steel weld metal. The method involves digitizing conventional ''A-scan'' traces and averaging them with a minicomputer. Results are presented for an ultrasonic scanner which interrogates a small volume of the weld metal while averaging the coherent ultrasonic noise.

  11. Ultrasonic flowmeters. Progress report II

    International Nuclear Information System (INIS)

    Wittekind, W.D.

    1980-01-01

    This progress report presents results of in-plant testing of the prototype ultrasonic flowmeter and describes modifications to the prototype as a result of these tests. The modified prototype, designated MOD-I, is described in detail including the principle of operation, equipment used and the results of both laboratory and in-plant demonstrations

  12. Feasibility of Penetrant Testing on Surface Axial-Radial Cracks of GH4169 Super Alloy Turbine Disk

    Directory of Open Access Journals (Sweden)

    QIAO Haiyan

    2016-12-01

    Full Text Available The post emulsifiable and water-washable fluorescent penetrant testing were carried out with ZL-27A and ZL67 respectively. Ultrasonic cleaning by detergent were used for 30 minutes before penetrant. The parts were immersed and drained for 60 minutes. The macroscopic and microscopic characteristics of cracks were researched using the split mirror and scanning electron microscope. The results show that the outgrowth of high temperature oxidation plugs up the forging cracks. Thus the penetrant testing is not effective in detecting this type of cracks.

  13. Procedure for the creation of reproducible acoustic coupling using the ultrasonic contact method for nondestructive testing of materials

    International Nuclear Information System (INIS)

    Tomilov, B.V.

    1979-01-01

    The transducer is pressed to the specimen, a lubricating coating being applied as an intermediate layer. By means of a vibrator belonging to the transducer there are generated vibrations, the growth rate of the amplitude of the reflected signal picked up being observed. This growth rate is monotonously decreasing. If the growth rate is abruptly decreasing or if the amplitude of the measured signal remains constant the vibrator is turned off, because now good acoustic contact is established. After a short time of waiting for the residual stress of the transducer to decay, recording of the ultrasonic parameters may then be taken up. The method can be applied to thickness measurements and inhomogeneous materials with low surface quality. (RW) [de

  14. Development and Application of an Ultrasonic Gas Flowmeter

    International Nuclear Information System (INIS)

    Hwang, Won Ho; Jeong, Hee Don; Park, Sang Gug; Jhang, Kyung Young

    2002-01-01

    This paper describes the development and the field application of the ultrasonic gas flowmeter for accurate measurement of the volumetric flow rate of gases in a harsh environmental conditions in iron and steel making company. This ultrasonic flowmeter is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. This is a transit time type ultrasonic flowmeter. We have developed the transmitting and receiving algorithm of ultrasonic wave and the ultrasonic signal processing algorithm to develope a transit time type ultrasonic flowmeter. We have evaluated the performance of ultrasonic flowmeter by the calibration system with Venturi type standard flowmeter. We has confirmed its reliability by extensive field tests for a year in POSCO, iron and steel making company. Now we have developed the commercial model of ultrasonic flowmeter and applied to the POSCO gas line

  15. Study on electrical impedance matching for broadband ultrasonic transducer

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Geon Woo [University of Science and Technology, Daejeon (Korea, Republic of); Kim, Ki Bok [Korea Research Institute of Standards and Science, Center for Safety Measurement, Daejeon (Korea, Republic of); Baek, Kwang Sae [Elache Co., Busan (Korea, Republic of)

    2017-02-15

    Ultrasonic transducers with high resolution and resonant frequency are required to detect small defects (less than hundreds of μm) by ultrasonic testing. The resonance frequency and resolution of an ultrasonic transducer are closely related to the thickness of piezo-electric materials, backing materials, and the electric impedance matching technique. Among these factors, electrical impedance matching plays an important role because it can reduce the loss and reflection of ultrasonic energy differences in electrical impedance between an ultrasonic transducer and an ultrasonic defects detecting system. An LC matching circuit is the most frequently used electric matching method. It is necessary for the electrical impedance of an ultrasonic transducer to correspond to approximately 50 Ω to compensate the difference in electrical impedance between both connections. In this study, a 15 MHz immersion ultrasonic transducer was fabricated and an LC electrical impedance circuit was applied to that for having broad-band frequency characteristic.

  16. Forging loads, deformation modes and fracture in axi-symmetrric closed die cold forging of sintered aluminium powder compacts

    International Nuclear Information System (INIS)

    Butt, M.A.; Ali, L.

    2003-01-01

    An experimental investigation into closed-die cold forging of sintered aluminium powder rod- shaped compacts was carried out. Axi-symmetric components were forged from sintered powder preforms with different initial diameter to height ratios. Different compaction pressures, sintering and lubrication conditions were used as variables during the investigations. Detailed observations were made on green/sintered density, compaction defects, forging loads, deformation modes and on the onset of fracture during progressive forging of sintered powder compacts. Experimental results obtained during the investigations have been presented and discussed in detail. (author)

  17. Fabrication Improvement of Cold Forging Hexagonal Nuts by Computational Analysis and Experiment Verification

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2015-01-01

    Full Text Available Cold forging has played a critical role in fasteners and has been applied to the automobile industry, construction industry, aerospace industry, and living products so that cold forging presents the opportunities for manufacturing more products. By using computer simulation, this study attempts to analyze the process of creating machine parts, such as hexagonal nuts. The DEFORM-3D forming software is applied to analyze the process at various stages in the computer simulation, and the compression test is also used for the flow stress equation in order to compare the differences between the experimental results and the equation that is built into the computer simulation software. At the same time, the metallography and hardness of experiments are utilized to understand the cold forging characteristics of hexagonal nuts. The research results would benefit machinery businesses to realize the forging load and forming conditions at various stages before the fastener formation. In addition to planning proper die design and production, the quality of the produced hexagonal nuts would be more stable to promote industrial competitiveness.

  18. Forging Oxide-Dispersion-Strengthened Superalloys

    Science.gov (United States)

    Harf, F. H.; Glasgow, T. K.; Moracz, D. J.; Austin, C. M.

    1986-01-01

    Cladding of mild steel prevents surface cracking when alloy contacts die. Continual need for improvements in properties of alloys capable of withstanding elevated temperatures. Accomplished by using oxide-dispersion-strengthed superalloys such as Inconel Alloy MA 6000. Elevated tensile properties of forged alloy equal those of hot-rolled MA 6000 bar. Stress-rupture properties somewhat lower than those of bar stock but, at 1,100 degrees C, exceed those of strongest commercial single crystal, directionally solidified and conventionally cast superalloys.

  19. Ultrasonic propulsion of kidney stones.

    Science.gov (United States)

    May, Philip C; Bailey, Michael R; Harper, Jonathan D

    2016-05-01

    Ultrasonic propulsion is a novel technique that uses short bursts of focused ultrasonic pulses to reposition stones transcutaneously within the renal collecting system and ureter. The purpose of this review is to discuss the initial testing of effectiveness and safety, directions for refinement of technique and technology, and opinions on clinical application. Preclinical studies with a range of probes, interfaces, and outputs have demonstrated feasibility and consistent safety of ultrasonic propulsion with room for increased outputs and refinement toward specific applications. Ultrasonic propulsion was used painlessly and without adverse events to reposition stones in 14 of 15 human study participants without restrictions on patient size, stone size, or stone location. The initial feasibility study showed applicability in a range of clinically relevant situations, including facilitating passage of residual fragments following ureteroscopy or shock wave lithotripsy, moving a large stone at the ureteropelvic junction with relief of pain, and differentiating large stones from a collection of small fragments. Ultrasonic propulsion shows promise as an office-based system for transcutaneously repositioning kidney stones. Potential applications include facilitating expulsion of residual fragments following ureteroscopy or shock wave lithotripsy, repositioning stones prior to treatment, and repositioning obstructing ureteropelvic junction stones into the kidney to alleviate acute renal colic.

  20. Medium carbon vanadium steels for closed die forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-01-01

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

  1. Kinematics at the Main Mechanism of a Railbound Forging Manipulator

    Directory of Open Access Journals (Sweden)

    Florian Ion Tiberiu Petrescu

    2015-09-01

    Full Text Available Normal 0 false false false EN-US X-NONE X-NONE MicrosoftInternetExplorer4 Heavy payload forging manipulators are mainly characterized by large load output and large capacitive load input. The relationship between outputs and inputs will greatly influence the control and the reliability. Forging manipulators have become more prevalent in the industry today. They are used to manipulate objects to be forged. The most common forging manipulators are moving on a railway to have a greater precision and stability. They have been called the railbound forging manipulators. In this paper we analyze the general kinematics of the main mechanism from a such manipulator. Kinematic scheme shows a typical forging manipulator, with the basic motions in operation process: walking, motion of the tong and buffering. The lifting mechanism consists of several parts including linkages, hydraulic drives and motion pairs. The principle of type design from the viewpoints of the relationship between output characteristics and actuator inputs is discussed. An idea of establishing the incidence relationship between output characteristics and actuator inputs is proposed. These novel forging manipulators which satisfy certain functional requirements provide an effective help for the design of forging manipulators.

  2. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...... from automotive industry but in a few cases also from other industrial sectors to show the possibilities....

  3. On line ultrasonic integrated backscatter

    International Nuclear Information System (INIS)

    Landini, L.; Picano, E.; Mazzarisi, A.; Santarelli, F.; Benassi, A.; De Pieri, G.

    1988-01-01

    A new equipment for on-line evaluation of index based on two-dimensional integrated backscatter from ultrasonic images is described. The new equipment is fully integrated into a B-mode ultrasonic apparatus which provides a simultaneous display of conventional information together with parameters of tissue characterization. The system has been tested with a backscattering model of microbubbles in polysaccharide solution, characterized by a physiological exponential time decay. An exponential fitting to the experimental data was performed which yielded r=0.95

  4. Advanced ultrasonic inspections

    International Nuclear Information System (INIS)

    Ghia, S.

    1990-08-01

    Acoustic Emission (AE) continuous monitoring and periodical inspections by advanced ultrasonic have been applied to evaluate defect evolution within a PWR reduced scale (1:5) pressure vessel subjected to cyclic mechanical fatigue test. This experimental activity has been carried out in the frame of the Primary Circuit Component Life Prediction programme. In the time period covered by this report actions were performed as following: (1) Ultrasonic examination by multifrequency acoustic holography to evaluate defect evolution subsequently repair and heat treatment of the R2 vessel carried out in March 1988. For the purpose, measurements were performed both at 0 and 200 bar of internal pressure. As uniformity of the procedures adopted, for calibration and testing, made the results comparable with the previous ones no evidence for significant growing of the examined defects has been found. (2) Acoustic emission monitoring has then been carried out during fatigue test from 416000 to 565000 fatigue cycles. Analysis of a large amount of data has been performed paying particular attention to the distinction between friction phenomena and crack growth in order to obtain a correct diagnosis of flaw evolution. The signal duration distribution and the correlation of AE appearance time versus load cycle phase were considered to characterise stick-slip processes. A general intensification of AE activity has been recorded during this last period of monitoring and previous known AE sources were confirmed together with the appearance of new AE sources some of them correlable with real defects

  5. The State of the Art in Cold Forging Lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    1994-01-01

    The manufature of components in steel, aluminium and copper alloys by cold forging production has increased ever since the 1950's. Typical processes are forward rod extrusion and backward can extrusion, upsetting, ironing, tube extrusion and radial extrusion. The tribological conditions in cold...... forging are extremely severe due to large surface expansion and normal pressure in the tool/workpiece interface combined with elevated tool temperatures. Except for the more simple cold forging operations successful production therefore requires advanced lubrication systems. The present paper gives...... a detailed description of the state of art for lubricant systems for cold forging of C-steels and low alloy steels as well as aluminium alloys including all the basic operations such as cleaning of the slugs, application of eventual conversion coating and lubrication. As regards cold forging of steel...

  6. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  7. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K H; Weber, M; Weiss, M [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1999-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  8. A quality control method by ultrasonic vibration energy and diagnosis system at trimming process

    International Nuclear Information System (INIS)

    Suh, Chang Min; Song, Gil Ho; Pyoun, Young Shik

    2007-01-01

    In this paper, the characteristics in mechanical properties of ultrasonic cold forging treatment (UCFT) used for the trimming knife and the effects of ultrasonic vibration energy (UVE) into the trimming process on the state of the strip cutting face were studied. And a diagnosis system to quality control for trimming knife and strip cutting face was developed and installed in plant. By the plant application of UCFT, service life of knife was more increased over 100% than that of conventional knife and using the developed diagnosis system, the knife breakage and saw ear have been perfectly detected and quality control of trimming face is effectively obtained

  9. Ultrasonic determination of the size of defects

    International Nuclear Information System (INIS)

    Zetterwall, T.

    1989-01-01

    The paper presents results from a study of ultrasonic testing of materials. The main topic has been the determination of the size, length and deep, of cracks or defects in stainless steel plates. (K.A.E)

  10. Follow-up of hearing thresholds among forge hammering workers

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, A.A.; Mikael, R.A.; Faris, R. (Ain Shams Univ., Abbasia, Cairo (Egypt))

    1989-01-01

    Hearing threshold was reexamined in a group of forge hammering workers investigated 8 years ago with consideration of the age effect and of auditory symptoms. Workers were exposed to impact noise that ranged from 112 to 139 dB(A)--at an irregular rate of 20 to 50 drop/minute--and a continuous background noise that ranged from 90 to 94 dB(A). Similar to what was observed 8 years ago, the present permanent threshold shift (PTS) showed a maximum notch at the frequency of 6 kHz and considerable elevations at the frequencies of 0.25-1 kHz. The age-corrected PTS and the postexposure hearing threshold were significantly higher than the corresponding previous values at the frequencies 0.25, 0.5, 1, and 8 kHz only. The rise was more evident at the low than at the high frequencies. Temporary threshold shift (TTS) values were significantly less than those 8 years ago. Contrary to the previous TTS, the present TTS were higher at low than at high frequencies. Although progression of PTS at the frequencies 0.25 and 0.5 kHz was continuous throughout the observed durations of exposure, progression at higher frequencies occurred essentially in the first 10 to 15 years of exposure. Thereafter, it followed a much slower rate. Tinnitus was significantly associated with difficulty in hearing the human voice and with elevation of PTS at all the tested frequencies, while acoustic after-image was significantly associated with increment of PTS at the frequencies 0.25-2 kHz. No relation between PTS and smoking was found. PTS at low frequencies may provide an indication of progression of hearing damage when the sensitivity at 6 and 4 kHz diminishes after prolonged years of exposure. Tinnitus and acoustic after-image are related to the auditory effect of forge hammering noise.

  11. Press forging of single crystal calcium fluoride

    International Nuclear Information System (INIS)

    Turk, R.R.

    1975-01-01

    Single crystals of high-purity calcium fluoride have been deformed uniaxially in an attempt to improve strength and resistance to cleavage, without impairing infrared transmission. Order of magnitude increases in strength, such as those found in forged KCl, have not been attained, but fine-grained polycrystalling material has been produced which is resistant to crystalline cleavage. Deformation rates of 10 -2 min -1 , reductions of 10 to 73 percent in height, and deformation temperatures of 550 to 1000 0 C have been used. Flexural strengths over 13,000 psi and grain sizes down to 5 μm have been obtained. Reduction of residual stress through heat treatment has been studied, and resultant techniques applied before, during, and after deformation. No increase in infrared absorption has been noted at the CO laser wavelength of 5.3 μm

  12. Electro sinter forging of titanium disks

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

    by measuring the electrical resistance during the sintering process [5], since low electrical resistance corresponds to high density. It is, however, necessary to be aware that increased temperature, on the other hand, increases the resistance. SEM micrographs and Computed Tomography (CT) are carried out......Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current......, up to 10 kA, and the low voltage, 1-2 V, resulting in heat generation in the powder. Figure 1 shows the experimental setup. The punches were made of a conductive material; namely a copper alloy. The die, which has to be electrically insulating, was made of alumina. The ESF process takes 3-4s...

  13. Stress corrosion of low alloy steel forgings

    International Nuclear Information System (INIS)

    Thornton, D.V.; Mould, P.B.; Patrick, E.C.

    1976-01-01

    The catastrophic failure of a steam turbine rotor disc at Hinkley Point 'A' Power station was shown to have been caused by the growth of a stress corrosion crack to critical dimensions. This failure has promoted great interest in the stress corrosion susceptibility of medium strength low alloy steel forgings in steam environments. Consequently, initiation and growth of stress corrosion cracks of typical disc steels have been investigated in steam and also in water at 95 0 C. Cracking has been shown to occur, predominantly in an intergranular manner, with growth rates of between 10 -9 and 10 -7 mm sec. -1 . It is observed that corrosion pitting and oxide penetration prior to the establishment of a stress corrosion crack in the plain samples. (author)

  14. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  15. Optical Forging of Graphene into Three-Dimensional Shapes.

    Science.gov (United States)

    Johansson, Andreas; Myllyperkiö, Pasi; Koskinen, Pekka; Aumanen, Jukka; Koivistoinen, Juha; Tsai, Hung-Chieh; Chen, Chia-Hao; Chang, Lo-Yueh; Hiltunen, Vesa-Matti; Manninen, Jyrki J; Woon, Wei Yen; Pettersson, Mika

    2017-10-11

    Atomically thin materials, such as graphene, are the ultimate building blocks for nanoscale devices. But although their synthesis and handling today are routine, all efforts thus far have been restricted to flat natural geometries, since the means to control their three-dimensional (3D) morphology has remained elusive. Here we show that, just as a blacksmith uses a hammer to forge a metal sheet into 3D shapes, a pulsed laser beam can forge a graphene sheet into controlled 3D shapes in the nanoscale. The forging mechanism is based on laser-induced local expansion of graphene, as confirmed by computer simulations using thin sheet elasticity theory.

  16. Medium carbon vanadium micro alloyed steels for drop forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-01-01

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author)

  17. Computer simulation of ultrasonic waves in solids

    International Nuclear Information System (INIS)

    Thibault, G.A.; Chaplin, K.

    1992-01-01

    A computer model that simulates the propagation of ultrasonic waves has been developed at AECL Research, Chalk River Laboratories. This program is called EWE, short for Elastic Wave Equations, the mathematics governing the propagation of ultrasonic waves. This report contains a brief summary of the use of ultrasonic waves in non-destructive testing techniques, a discussion of the EWE simulation code explaining the implementation of the equations and the types of output received from the model, and an example simulation showing the abilities of the model. (author). 2 refs., 2 figs

  18. Requirements to be met by recurrent ultrasonic inspection of reactor components using collimator-free testing systems

    International Nuclear Information System (INIS)

    Csapo, G.; Just, T.

    1997-01-01

    The paper is intended as an initial contribution to establishing concrete definitions and requirements for digital, collimator-free US testing systems. The objective is to warrant the quality of information derived and reproducibility of test results of recurrent inspections of nuclear components, as well as to achieve a reduction of testing and evaluation time. (orig./CB) [de

  19. Geologic setting of the proposed Fallon FORGE Site, Nevada: Suitability for EGS research and development

    Science.gov (United States)

    Faulds, James E.; Blankenship, Douglas; Hinz, Nicholas H.; Sabin, Andrew; Nordquist, Josh; Hickman, Stephen H.; Glen, Jonathan; Kennedy, Mack; Siler, Drew; Robinson-Tait, Ann; Williams, Colin F.; Drakos, Peter; Calvin, Wendy M.

    2015-01-01

    entire Fallon project. The well data indicate that a sizeable area (~4.5 km2 ) has adequate temperatures in crystalline basement but lacks sufficient permeability within the proposed FORGE site. There are two possible, competent target formations in Mesozoic basement for stimulation in the FORGE project area: 1) Jurassic felsic metavolcanic rocks/and or metaquartzite; and 2) Cretaceous granitic intrusions. These units make up at least 3 km3 in the project area and have target temperatures of ~175-215o C. The abundant well data and detailed geophysical surveys (e.g., gravity, MT, and seismic reflection) provide significant subsurface control for the site and will permit development of a detailed 3D model. The documented temperatures, low permeability, and basement lithologies, as well as abundant available data facilitate development of a site dedicated to testing and improving new EGS technologies and techniques, thus making Fallon an ideal candidate for FORGE.

  20. Ultrasonic horn design for ultrasonic machining technologies

    Directory of Open Access Journals (Sweden)

    Naď M.

    2010-07-01

    Full Text Available Many of industrial applications and production technologies are based on the application of ultrasound. In many cases, the phenomenon of ultrasound is also applied in technological processes of the machining of materials. The main element of equipments that use the effects of ultrasound for machining technology is the ultrasonic horn – so called sonotrode. The performance of ultrasonic equipment, respectively ultrasonic machining technologies depends on properly designed of sonotrode shape. The dynamical properties of different geometrical shapes of ultrasonic horns are presented in this paper. Dependence of fundamental modal properties (natural frequencies, mode shapes of various sonotrode shapes for various geometrical parameters is analyzed. Modal analyses of the models are determined by the numerical simulation using finite element method (FEM design procedures. The mutual comparisons of the comparable parameters of the various sonotrode shapes are presented.

  1. Quality control of disinfection in ultrasonic baths

    Energy Technology Data Exchange (ETDEWEB)

    Schoene, H. [Technical University Dresden (Germany). Faculty of Mechanical Engineering; Jatzwauk, L. [University Hospital of the Technical University Dresden (Germany). Abt. Krankenhaushygiene

    2002-07-01

    Numerous investigations under laboratory conditions confirmed the microbicidal efficacy of ultrasonication. Morphological destruction was shown on bacteria and fungi as well as on different virus species. Ultrasonic treatment seems to increase the effect of different antibiotics and disinfectants. Reasons for this synergism are largely unknown and uninvestigated, but the active principle seems to bee the dispersing effect of ultrasonication in combination with the destruction of cell wall or cell membrane. Unfortunately no validation of test conditions exists for most of these investigations, regarding intensity and frequency of ultrasonic waves, temperature of liquid medium and measurement of cavitation which is an essential part of physical and chemical effects in ultrasonic baths. In contrast to most laboratory experiments sound density of ultrasound for treatment of medical instruments is below 1 W/cm{sup 2} because instruments will be destroyed under stronger ultrasonic conditions. The frequency is below 50 KHz. This paper describes bactericidal and fungicidal effects of low- intensity-ultrasonication and its synergistical support to chemical disinfection. (orig.)

  2. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    Optical and X-ray metallography combined with ultrasonic testing by compression waves was used for inspection of stainless steel weld metal produced by three different welding techniques. X-ray diffraction showed that each weld possessed a characteristic fibre textured structure which was shown by optical microscopy to be parallel to columnar grain boundaries. Metallographic evidence suggested that the development of fibre texture is due to the mechanism of competitive growth. From observations made as a result of optical metallographic examination the orientation of the fibre axis could be predicted if the weld geometry and welding procedure were known. Ultrasonic velocity and attenuation measurements as a continuous function of grain orientation, made on cylinders machined from weld samples, showed that attenuation was strongly orientation dependent. It was concluded that the sensitivity of ultrasonic inspection to small defects is unlikely to be as high for austenitic welds as for ferritic even when transmission is improved by modifying the welding procedure to improve the ultrasonic transmission. (U.K.)

  3. Qualification of laser based additive production for manufacturing of forging Tools

    Directory of Open Access Journals (Sweden)

    Junker Daniel

    2015-01-01

    Full Text Available Mass customization leads to very short product life cycles, so the costs of a tool have to be amortized with a low number of workpieces. Especially for highly loaded tools, like those for forging, that leads to expensive products. Therefore more economical production processes for tool manufacturing have to be investigated. As laser additive manufacturing is already used for the production of moulds for injection moulding, this technology maybe could also improve the forging tool production. Within this paper laser metal deposition, which is industrially used for tool repair, will be investigated for the use in tool manufacturing. Therefore a mechanical characterization of parts built with different laser process parameters out of the hot work tool steel 1.2709 is made by upsetting tests and hardness measurements. So the influence of the additive manufacturing process on the hardness distribution is analysed.

  4. Design of the Driving and Clamp Rotation Hydraulic Control System for the Heavy Load Forging Manipulator

    Directory of Open Access Journals (Sweden)

    Li Geqiang

    2015-01-01

    Full Text Available The manipulator was equipped with full hydraulic drive. We designed the hydraulic systems for the driving and clamping rotation. We used a fuzzy PID control strategy to design the electro-hydraulic proportional control system. We built a united simulation model based on the co-simulation of MATLAB/Simulink and AMEsim. A mathematical model of the system was also established. We did separate simulations of the system’s dynamic characteristics for fast forging and normal forging working conditions. The parameters were optimized. The field test shows that the steady-state error of the hydraulic system is small and the system response is fast. The system’s rapid response speed, high precision, and stability under heavy load were realized.

  5. Modelling of Damage During Hot Forging of Ingots

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    Ductile damage modelling in the ingot forging process is discussed. Advantages and disadvantages of both coupled and uncoupled ductile damage models are presented. Some uncoupled damage models are examined in greater detail regarding their applicability to different processes, where hydrostatic...

  6. Optimising mechanical properties of hot forged nickel superalloy 625 components

    Science.gov (United States)

    Singo, Nthambe; Coles, John; Rosochowska, Malgorzata; Lalvani, Himanshu; Hernandez, Jose; Ion, William

    2018-05-01

    Hot forging and subsequent heat treatment were resulting in substandard mechanical properties of nickel superalloy, Alloy 625, components. The low strength was found to be due to inadequate deformation during forging, excessive grain growth and precipitation of carbides during subsequent heat treatment. Experimentation in a drop forging company and heat treatment facility led to the establishment of optimal parameters to minimise grain size and mitigate the adverse effects of carbide precipitation, leading to successful fulfilment of mechanical property specifications. This was achieved by reducing the number of operations, maximising the extent of deformation by changing the slug dimensions and its orientation in the die, and minimising the time of exposure to elevated temperatures in both the forging and subsequent heat treatment processes to avoid grain growth.

  7. strength and ductility of forged 1200 aluminum alloy reinforced

    African Journals Online (AJOL)

    eobe

    duced cylindrical shape samples, which were homogenized at 420 ... and properties of deformed materials depend on other factors ... after the surfaces were ground with emery paper of ... Figure 2: Maximum elongation of forged and annealed.

  8. Extrinsic Fabry-Perot ultrasonic detector

    Science.gov (United States)

    Kidwell, J. J.; Berthold, John W., III

    1996-10-01

    We characterized the performance of a commercial fiber optic extrinsic Fabry-Perot interferometer for use as an ultrasonic sensor, and compared the performance with a standard lead zirconate titanate (PZT) detector. The interferometer was unstabilized. The results showed that the fiber sensor was about 12 times less sensitive than the PZT detector. Ultrasonic frequency response near 100 kHz was demonstrated. We describe the design of the fiber sensor, the details of the tests performed, and potential applications.

  9. In line inspection of multi-diameter and high-pressure pipelines in Brazil using combined technologies: magnetic flux leakage and ultrasonic testing

    Energy Technology Data Exchange (ETDEWEB)

    Ginten, Markus; Brockhaus, Stephan; Bouaoua, Nourreddine; Klein, Stefan [ROSEN Technology and Research Center, Lingen (Germany); Bruening, Franz [ROSEN Brazil, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The simultaneous use of the magnetic flux leakage (MFL) method and the ultrasonic testing (UT) method on a single in line inspection (ILI) tool has been identified as a versatile and accurate solution for liquid pipelines. The combination of the two methods is complementary to the restrictions of each other. Also, the overall scope of the inspection is enlarged. General wall thinning and largely corroded areas are accurately and reliably scanned with the UT unit, while very detailed information about pitting corrosion is obtained from the MFL measurement. Blind spots of echo loss, as occasionally observed for the UT channels is compensated by the more robust measurement from the MFL sensors. Consequently, this technology has been the method of choice in an in line inspection project of an onshore long distance pipeline in Brazil, facing a variety of corrosion threats. The pipeline consists of several multi-diameter sections of 18/20 inches and 20/22 inches. Furthermore, the high gravity of product in combination with a height profile, an altitude of 1152 m MSL (Mean Sea Level) had to be crossed, leads to a maximum pressure of 220 bar. These boundary conditions had to be considered during the design of the ILI-tool. The paper discusses the experience made so far with the combined technology MFL and UT. The effective use of the inspection tool for the above mentioned pipeline as well as field results from a previous inspection are described. (author)

  10. Material characterization and non destructive testing by ultrasounds; modelling, simulation and experimental validation; Caracterisation des materiaux et controle non destructif par ultrasons; modelisation, simulation et validation experimentale

    Energy Technology Data Exchange (ETDEWEB)

    Noroy-Nadal, M H

    2002-06-15

    This memory presents the research concerning the characterization of materials and the Non Destructive Testing (N.D.T) by ultrasonics. The different topics include three steps: modeling, computations and experimental validation. The studied materials concern mainly metals. The memory is divided in four parts. The first one concerns the characterization of materials versus temperature. The determination of the shear modulus G(T) is especially studied for a large temperature range, and around the melting point. The second part is devoted to studies by photothermal devices essentially focused on the modeling of the mechanical displacement and the stress field in coated materials. In this particular field of interest, applications concern either the mechanical characterization of the coating, the defect detection in the structure and finally the evaluation of the coating adhesion. The third section is dedicated to microstructural characterization using acoustic microscopy. The evaluation of crystallographic texture is especially approached, for metallic objects obtained by forming. Before concluding and pointing out some perspectives to this work, the last section concerns the introduction of optimization techniques, applied to the material characterization by acoustic microscopy. (author)

  11. A study on the shell wall thinning causes identified through experiment, numerical analysis and ultrasonic test of high-pressure feedwater heater

    International Nuclear Information System (INIS)

    Hwang, Kyeong Mo; Woo, Lee; Jin, Tae Eun; Kim, Kyung Hoon

    2008-01-01

    Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which accelerates as the operation progresses. Several nuclear power plants in Korea have undergone this damage around the impingement baffle - installed downstream of the high-pressure turbine extraction steam line - inside numbers 5A and 5B feedwater heaters. At that point, the extracted steam from the high-pressure turbine consists in the form of two-phase fluid at high temperature, high pressure and high velocity. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of number 5 high-pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the downscaled experimental data in an effort to determine root causes of the shell wall thinning of the high-pressure feedwater heaters. The numerical analysis and experimental data were also confirmed by the actual wall thickness measured by ultrasonic tests. From the comparison of the results for the local velocity profiles and the wall thinning measurements, the local velocity component only in the y-direction flowing vertically to the shell wall, and not in the x- and z-directions, was analogous to the wall thinning data

  12. Manufacture of large monoblock LP rotor forgings and their quality

    International Nuclear Information System (INIS)

    Suzuki, Akira; Kinoshita, Shushi; Kohno, Masayoshi; Miyakawa, Mutsuhiro; Kikuchi, Hideo

    1986-01-01

    This paper describes the manufacturing and the quality of large monoblock low pressure rotors forged from 360 ton and 420 ton ingots. To obtain good and homogenous mechanical properties throughout a rotor, a computer was used to determine the heat treatment conditions. It was found that the technique was very effective at predicting mechanical properties of a monoblock rotor. Mechanical properties including the fracture toughness and fatigue crack propagation characteristics of monoblock rotor forgings proved satisfactory. (author)

  13. Numerical modelling of damage evolution in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Martins, Paulo A.F.; Bay, Niels Oluf

    2015-01-01

    The ingot forging process is numerically simulated applying both the Shima-Oyane porous plasticity model as a coupled damage model and the uncoupled normalized Cockcroft & Latham criterion. Four different cases including two different lower die angles (120º and 180º) and two different sizes of feed...... (400mm and 800mm) are analysed. Comparison of the simulation results with recommendations in literature on ingot forging, indicates the normalized Cockcroft & Latham damage criterion to be the most realistic of the two....

  14. Effect of technological parameters on formability of semi-solid rheological casting-forging 6061 alloy

    Directory of Open Access Journals (Sweden)

    Jianbo TAN

    2016-02-01

    Full Text Available The 6061 alloy cooling curve is determined by analysis software, and the 6061 semi-solid alloy is prepared by manual paddling process. The primary solid fraction is tested through prepared water quenched samples under different temperature. With H1F100 type servo press and cup type test mold, the forming of the 6061 semi-solid alloy rheological casting-forging is made. The influence of alloy temperature, forming pressure, upper mould temperature and holding time on the formability of 6061 alloy is researched. The results show that within the same set of mold completing casting and forging of the alloy is feasible. Along with the increase of the alloy temperature and the upper mould temperature, the formability of finished products becomes better. Under this experimentation, when the temperature of the semi-solid alloy is amongst 642 ℃ to 645 ℃ and the upper mould preheating temperature is amongst 200 ℃ to 300 ℃, casting defects such as cold insulation will form in the casting-forging sample of semi-solid 6061 alloy with the prolongation of holding time.

  15. Press forging and optical properties of lithium fluoride

    Science.gov (United States)

    Ready, J. F.; Vora, H.

    1980-07-01

    Lithium fluoride is an important candidate material for windows on high power, short-pulse ultraviolet and visible lasers. Lithium fluoride crystals were press forged in one step over the temperature range 300 to 600 C to obtain fine grained polycrystalline material with improved mechanical properties. The deformation that can be given to a lithium fluoride crystal during forging is limited by the formation of internal cloudiness (veiling) with the deformation limit increasing with increasing forging temperature from about 40 percent at 400 C to 65 percent at 600 C. To suppress veiling, lithium fluoride crystals were forged in two steps over the temperature range 300 to 600 C, to total deformations of 69 to 76 percent, with intermediate annealing at 700 C. This technique yields a material which has lower scattering with more homogeneous microstructure than that obtained in one step forging. The results of characterization of various optical and mechanical properties of single crystal and forged lithium fluoride, including scattering, optical homogeneity, residual absorption, damage thresholds, environmental stability, and thresholds for microyield are described.

  16. Press forging and optical properties of lithium fluoride

    International Nuclear Information System (INIS)

    Ready, J.F.; Vora, H.

    1979-01-01

    Lithium fluoride is an important candidate material for windows on high-power, short-pulse ultraviolet and visible lasers. Lithium fluoride crystals have been press forged in one step over the temperature range 300 to 600 0 c to obtain fine-grained polycrystalline material with improved mechanical properties. The deformation that can be given to a lithium fluoride crystal during forging is limited by the formation of internal cloudiness (veiling) with the deformation limit increasing with increasing forging temperature from about 40% at 400 0 C to 65% at 600 0 C. To suppress veiling, lithium fluoride crystals were forged in two steps over the temperature range 300 to 600 0 C, to total deformations of 69-76%, with intermediate annealing at 700 0 C. This technique yields a material which has lower scattering with more homogeneous microstructure than that obtained in one-step forging. The results of characterization of various optical and mechanical properties of single-crystal and forged lithium fluoride, including scattering, optical homogeneity, residual absorption, damage thresholds, environmental stability, and thresholds for microyield are described

  17. Determining the concrete stiffness matrix through ultrasonic testing Determinação da matriz de rigidez do concreto utilizando ultrassom

    Directory of Open Access Journals (Sweden)

    Raquel Gonçalves

    2011-06-01

    Full Text Available The determination of the modulus tangent (Eci and of the modulus secant (Ecs of the concrete can be done using compression test but, to be simpler, it is used relations with characteristic strength (f ck. Relations are also used to determine the transversal modulus (Gc and, in the case of the Poisson's ratio (ν, a fixed value 0.20 is established. The objective of this research was to evaluate the use of the ultrasonic propagation waves to determine these properties. For the tests were used specimens with f ck varying from 10 to 35 MPa. For the ultrasonic tests were used cylindrical and cubic specimens. The modulus of deformation obtained by ultrasound was statistically equivalent to the obtained by compression tests. The results of modules obtained using the relations with f ck was far away from those obtained by ultrasound or by compression tests. The Poisson's ratio obtained by ultrasound was superior to the fixed value. We can conclude that the concrete characterization by ultrasound is consistent and, to this characterization the cylindrical specimen, normally used to determine f ck, can be used.A determinação dos módulos de deformação tangente (Eci e secante (Ecs do concreto pode ser realizada por meio do ensaio de compressão, mas, por facilidade, utilizam-se relações com a resistência característica (f ck. Relações são também utilizadas na determinação do módulo de elasticidade transversal (Gc e, no caso do coeficiente de Poisson (ν, um valor fixo de 0,20 é adotado. O objetivo do trabalho foi avaliar o uso de propagação de ondas de ultrassom na determinação dessas propriedades. Para os ensaios, foram utilizados corpos de prova com f ck variando de 10 a 35 MPa. No caso do ultrassom, os corpos de prova foram cilíndricos e cúbicos. Os valores de módulo de deformação obtidos por ultrassom foram estatisticamente equivalentes aos obtidos por compressão e, no caso do ultrassom, os corpos de prova cúbicos e cil

  18. Development of nuclear thermal hydraulic verification tests and evaluation technology - Development of the ultrasonic method for two-phase mixture level measurement in nuclear reactor

    Energy Technology Data Exchange (ETDEWEB)

    No, Hee Cheon; Kim, Sang Jae; Kim, Hyung Tae; Moon, Young Min [Korea Advanced Institute of Science and Technology, Taejon (Korea)

    2000-04-01

    An ultrasonic method is developed for the measurement of the two-phase mixture level in the reactor vessel or steam generator. The ultrasonic method is selected among the several non-nuclear two-phase mixture level measurement methods through two steps of selection procedure. A commercial ultrasonic level measurement method is modified for application into the high temperature, pressure, and other conditions. The calculation method of the ultrasonic velocity is modified to consider the medium as the homogeneous mixture of air and steam, and to be applied into the high temperature and pressure conditions. The cross-correlation technique is adopted as a detection method to reduced the effects of the attenuation and the diffused reflection caused by surface fluctuation. The waveguides are developed to reduce the loss of echo and to remove the effects of obstructs. The present experimental study shows that the developed ultrasonic method measures the two-phase mixture level more accurately than the conventional methods do. 21 refs., 60 figs., 13 tabs. (Author)

  19. Round robin test programmes in the reliability of thick section ultrasonic inspections: state of the art report

    International Nuclear Information System (INIS)

    Watkins, B.

    1987-03-01

    Inspection reliability is firstly defined and it is shown how difficult it is to be assessed as the influence of such factors as human performance, equipment malfunction and intrinsic technique capability are difficult to quantify. The manufacture of round robin test specimens is then considered: types of flaw, fabrication of test samples. The results of various round robin test programmes that have been carried out to determine both the capability and reliability of NDE to detect and size flaws in steel section for thick sections directly relevant to the requirements of the nuclear industry, are then reviewed and discussed: US Pressure Vessel research committee programme, PISC I Programme, the defect detection trials, and PISC II Programme

  20. Perfecting ultrasonic detection of defects by the mastering and use of focused acoustic waves

    International Nuclear Information System (INIS)

    Flambard, C.; Lambert, A.

    1976-01-01

    It is possible to define and to focus an ultrasonic beam, taking into account the shape of test pieces and the kind of ultrasonic waves, when conforming to simple rules of physical and optical geometry [fr