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Sample records for forgings ultrasonic testing

  1. Mechanical Testing Development for Reservoir Forgings

    Energy Technology Data Exchange (ETDEWEB)

    Wenski, E.G.

    2000-05-22

    The goal of this project was to determine the machining techniques and testing capabilities required for mechanical property evaluation of commercially procured reservoir forgings. Due to the small size of these specific forgings, specialized methods are required to adequately machine and test these sub-miniature samples in accordance with the requirements of ASTM-E8 and ASTM-E9. At the time of project initiation, no capability existed at Federal Manufacturing & Technologies (FM&T) to verify the physical properties of these reservoirs as required on the drawing specifications. The project determined the sample definitions, machining processes, and testing procedures to verify the physical properties of the reservoir forgings; specifically, tensile strength, yield strength, reduction of area, and elongation. In addition, a compression test method was also developed to minimize sample preparation time and provide a more easily machined test sample while maintaining the physical validation of the forging.

  2. Modelling and Testing of Friction in Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2007-01-01

    Knowledge about friction is still limited in forging. The theoretical models applied presently for process analysis are not satisfactory compared to the advanced and detailed studies possible to carry out by plastic FEM analyses and more refined models have to be based on experimental testing....... The paper presents an overview of tests reported in literature and gives examples on the authors own test results....

  3. Influence of local mechanical properties of high strength steel from large size forged ingot on ultrasonic wave velocities

    Science.gov (United States)

    Dupont-Marillia, Frederic; Jahazi, Mohamad; Lafreniere, Serge; Belanger, Pierre

    2017-02-01

    In the metallurgical industry, ultrasonic inspection is routinely used for the detection of defects. For the non-destructive inspection of small high strength steel parts, the material can be considered isotropic. However, when the size of the parts under inspection is large, the isotropic material hypothesis does not necessarily hold. The aim of this study is to investigate the effect of the variation in mechanical properties such as grain size, Young's modulus, Poissons ratio, chemical composition on longitudinal and transversal ultrasonic wave velocities. A 2 cm thick slice cut from a 40-ton bainitic steel ingot that was forged and heat treated was divided into 875 parallelepiped samples of 2x4x7 cm3. A metallurgical study has been performed to identify the phase and measure the grain size. Ultrasonic velocity measurements at 2.25 MHz for longitudinal and transversal waves were performed. The original location of the parallelepiped samples in the large forged ingot, and the measured velocities were used to produce an ultrasonic velocity map. Using a local isotropy assumption as well as the local density of the parallelepiped samples calculated from the chemical composition of the ingot provided by a previously published study, Youngs modulus and Poissons ratio were calculated from the longitudinal and transversal wave velocities. Micro-tensile test was used to validate Youngs modulus obtained by the ultrasonic wave velocity and an excellent agreement was observed.

  4. Ultrasonic testing of materials at level 2

    International Nuclear Information System (INIS)

    1988-06-01

    Ultrasonic inspection is a nondestructive method in which high frequency sound waves are introduced into the material being inspected. Ultrasonic testing has a superior penetrating power to radiography and can detect flaws deep in the test specimen (say up to about 6 to 7 meters of steel). It is quite sensitive to small flaws and allows the precise determination of the location and size of the flaws. Basic ultrasonic test methods such as the through transmission method and the resonance method, sensors and testing techniques are described. Pulse echo type flaw detectors and their applications for inspection of welds are surveyed. Ultrasonic standards, calibration of the equipment and evaluation methods are presented. Examples of practical applications in welding, casting and forging processes are given. Figs and tabs

  5. The effect of advanced ultrasonic forging on fatigue fracture mechanisms of welded Ti-6A1-4V alloy

    Science.gov (United States)

    Smirnova, A.; Pochivalov, Yu.; Panin, V.; Panin, S.; Eremin, A.; Gorbunov, A.

    2017-12-01

    The current study is devoted to application of advanced postwelding ultrasonic forging to joints formed by laser welding of Ti-6A1-4V alloy in order to enhance their mechanical properties and fatigue durability. Low cycle fatigue tests were performed via digital image correlation technique used to obtain strain fields and in situ characterization of deformation, crack growth and fracture. Fracture surfaces were studied by SEM analysis accompanied with calculation of fracture patterns percentage. The fatigue tests demonstrate the high increase in the number of cycles until fracture (from 17 000 to 32 000 cycles) which could be explained by high ductility of welded material after treatment. This leads to lower fatigue crack growth rate due to higher energy dissipation. The obtained effect is attributable only for small cracks on micro-/mesoscales and fails to play a significant role for macro cracks.

  6. Pod of Ultrasonic Detection of Synthetic Hard Alpha Inclusions in Titanium Aircraft Engine Forgings

    Science.gov (United States)

    Thompson, R. B.; Meeker, W. Q.; Brasche, L. J. H.

    2011-06-01

    The probability of detection (POD) of inspection techniques is a key input to estimating the lives of structural components such as aircraft engines. This paper describes work conducted as a part of the development of POD curves for the ultrasonic detection of synthetic hard alpha (SHA) inclusions in titanium aircraft engine forgings. The sample upon which the POD curves are to be based contains four types of right circular SHAs that have been embedded in a representative titanium forging, as well as a number of flat bottomed holes (FBHs). The SHAs were of two sizes, ♯3 and ♯5, with each size including seeds with nominal nitrogen concentrations of both 3 and 17 wt. %. The FBHs included sizes of ♯1, ♯3, and ♯5. This discreteness of the data poses a number of challenges to standard processes for determining POD. For example, at each concentration of nitrogen, there are only two sizes, with 10 inspection opportunities each. Fully empirical, standard methodologies such as â versus a provide less than an ideal framework for such an analysis. For example, there is no way to describe the beam limiting effect whereby the signal no longer increases the flaw grows larger than the beam, one can only determine POD at the two concentration levels present in the block, and confidence bounds tend to be broad because of the limited data available for each case. In this paper, we will describe strategies involving the use of physics-based models to overcome these difficulties by allowing the data from all reflectors to be analyzed by a single statistical model. Included will be a discussion of the development of the physics-based model, its comparison to the experimental data (obtained at multiple sites with multiple operators) and its implications regarding the statistical analysis, whose details will be given in a separate article by Li et al. in this volume.

  7. Irradiation Testing of Ultrasonic Transducers

    International Nuclear Information System (INIS)

    Daw, J.; Rempe, J.; Palmer, J.; Tittmann, B.; Reinhardt, B.; Kohse, G.; Ramuhalli, P.; Montgomery, R.; Chien, H.T.; Villard, J.F.

    2013-06-01

    Ultrasonic technologies offer the potential for high accuracy and resolution in-pile measurement of numerous parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of single, small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of existing knowledge of ultrasonic transducer material survivability under irradiation conditions. To address this need, the Pennsylvania State University (PSU) was awarded an Advanced Test Reactor National Scientific User Facility (ATR NSUF) project to evaluate promising magnetostrictive and piezoelectric transducer performance in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 10 21 n/cm 2 (E> 0.1 MeV). This test will be an instrumented lead test; and real-time transducer performance data will be collected along with temperature and neutron and gamma flux data. By characterizing magnetostrictive and piezoelectric transducer survivability during irradiation, test results will enable the development of novel radiation tolerant ultrasonic sensors for use in Material and Test Reactors (MTRs). The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. (authors)

  8. Case studies in ultrasonic testing

    International Nuclear Information System (INIS)

    Prasad, V.; Satheesh, C.; Varde, P.V.

    2015-01-01

    Ultrasonic testing is widely used Non Destructive Testing (NDT) method and forms the essential part of In-service inspection programme of nuclear reactors. Main application of ultrasonic testing is for volumetric scanning of weld joints followed by thickness gauging of pipelines and pressure vessels. Research reactor Dhruva has completed the first In Service Inspection programme in which about 325 weld joints have been volumetrically scanned, in addition to thickness gauging of 300 meters of pipe lines of various sizes and about 24 nos of pressure vessels. Ultrasonic testing is also used for level measurements, distance measurements and cleaning and decontamination of tools. Two case studies are brought out in this paper in which ultrasonic testing is used successfully for identification of butterfly valve opening status and extent of choking in pipe lines in Dhruva reactor systems

  9. Ultrasonic Transducer Irradiation Test Results

    Energy Technology Data Exchange (ETDEWEB)

    Daw, Joshua [Idaho National Lab. (INL), Idaho Falls, ID (United States); Palmer, Joe [Idaho National Lab. (INL), Idaho Falls, ID (United States); Ramuhalli, Pradeep [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Keller, Paul [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Montgomery, Robert [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Chien, Hual-Te [Argonne National Lab. (ANL), Argonne, IL (United States); Kohse, Gordon [MIT (Massachusetts Inst. of Technology), Cambridge, MA (United States); Tittmann, Bernhard [Pennsylvania State Univ., University Park, PA (United States); Reinhardt, Brian [Pennsylvania State Univ., University Park, PA (United States); Rempe, Joy [Rempe and Associates, Idaho Falls, ID (United States)

    2015-02-01

    Ultrasonic technologies offer the potential for high-accuracy and -resolution in-pile measurement of a range of parameters, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes. Many Department of Energy-Office of Nuclear Energy (DOE-NE) programs are exploring the use of ultrasonic technologies to provide enhanced sensors for in-pile instrumentation during irradiation testing. For example, the ability of small diameter ultrasonic thermometers (UTs) to provide a temperature profile in candidate metallic and oxide fuel would provide much needed data for validating new fuel performance models. Other ongoing efforts include an ultrasonic technique to detect morphology changes (such as crack initiation and growth) and acoustic techniques to evaluate fission gas composition and pressure. These efforts are limited by the lack of identified ultrasonic transducer materials capable of long term performance under irradiation test conditions. For this reason, the Pennsylvania State University (PSU) was awarded an ATR NSUF project to evaluate the performance of promising magnetostrictive and piezoelectric transducers in the Massachusetts Institute of Technology Research Reactor (MITR) up to a fast fluence of at least 1021 n/cm2. The goal of this research is to characterize and demonstrate magnetostrictive and piezoelectric transducer operation during irradiation, enabling the development of novel radiation-tolerant ultrasonic sensors for use in Material Testing Reactors (MTRs). As such, this test is an instrumented lead test and real-time transducer performance data is collected along with temperature and neutron and gamma flux data. The current work bridges the gap between proven out-of-pile ultrasonic techniques and in-pile deployment of ultrasonic sensors by acquiring the data necessary to demonstrate the performance of ultrasonic transducers. To date, one piezoelectric

  10. A new Friction and Lubrication Test for Cold Forging

    DEFF Research Database (Denmark)

    Bay, Niels; Wibom, Ole; Aalborg Nielsen, J

    1995-01-01

    This paper presents a new friction and lubrication test for cold forging. The test allows controlled variation of the surface expansion in the range 0-2000%, the tool temperature in the range 20-270°C and the sliding length between 0 and infinite. Friction is decreasing with increasing temperature...... in the range 30-150°C. Above this temperature range friction increases. As regards lubricant performance Lubrication Limit Curves (LLC) are plotted in a sliding length-surface enlargement diagram with the tool temperature as a parameter. Larger tool temperature implies lower acceptable surface expansion...

  11. Ultrasonic-testing method

    International Nuclear Information System (INIS)

    Thome, Paul.

    1973-01-01

    Description is given of a device adapted to the detection, by means of ultrasonic waves, of all the flaws and defects included in workpieces when only one face of the latter is accessible. A beam is directed towards the rear-face of the workpiece (e.g. a plate) on which it is reflected. The image thus reflected is fed into a receiver. The latter is under the control of the displacement of that image; simultaneously a transducer checks the condition of the mirror at the places where the beam is reflected. Whenever a flow or defect comes between, a silent zone is formed. By recording the silent zones with respect to the positions of several emitters, it is possible to locates a flaw and to define the outline thereof. The apparatus comprises several ''emitter-receiver'' groups intersecting over the emitter used in order to check the good conditions of the mirror. The invention can be used for searching and identifying flaws and defects in buildings which have to be of top quality (e.g., cofferdams, nuclear devices, shipbuilding yards, aeronautics) [fr

  12. Proposed new ultrasonic test bed

    International Nuclear Information System (INIS)

    Maxfield, B.W.

    1978-01-01

    Within the last four or five years, a great deal of progress has been made both here and in a number of other laboratories in developing techniques that will enable considerably more information to be obtained from the ultrasonic examination of an object. Some of these recent developments relate to information contained within the diffracted beam which does not return along the incident path. An ultrasonic examination based upon an evaluation of diffracted energy must use at least two transducers, one for transmission and the other for reception. Current indications are that even more reliable test results will be achieved using a receiving transducer that can scan a significant portion of the diffracted field including that portion which is back-reflected. In general, this scan can be interpreted most accurately if it follows a path related to the surface shape. If more than one region within the object is to be interrogated, then the transmitting transducer must also be scanned, again along a path related to the surface shape. The large quantity of information obtained as the result of such an examination must be subjected to sophisticated computer analysis in order to be displayed in a meaningful and intelligible manner. Although one motivation for building such an instrument is to explore new ultrasonic test procedures that are evolving from current laboratory research, this is neither the sole motivation nor the only use for this instrument. Such a mechanical and electronic device would permit conventional ultrasonic tests to be performed on parts of complex geometry without the expensive and time-consuming special fixturing that is currently required. May possible test geometries could be explored in practice prior to the construction of a specialized test apparatus. Hence, it would be necessary to design much, if any, flexibility into the special test apparatus

  13. Reproducibility of ultrasonic testing

    International Nuclear Information System (INIS)

    Lecomte, J.-C.; Thomas, Andre; Launay, J.-P.; Martin, Pierre

    The reproducibility of amplitude quotations for both artificial and natural reflectors was studied for several combinations of instrument/search unit, all being of the same type. This study shows that in industrial inspection if a range of standardized equipment is used, a margin of error of about 6 decibels has to be taken into account (confidence interval of 95%). This margin is about 4 to 5 dB for natural or artificial defects located in the central area and about 6 to 7 dB for artificial defects located on the back surface. This lack of reproducibility seems to be attributable first to the search unit and then to the instrument and operator. These results were confirmed by analysis of calibration data obtained from 250 tests performed by 25 operators under shop conditions. The margin of error was higher than the 6 dB obtained in the study [fr

  14. Analytical Ultrasonics in Materials Research and Testing

    Science.gov (United States)

    Vary, A.

    1986-01-01

    Research results in analytical ultrasonics for characterizing structural materials from metals and ceramics to composites are presented. General topics covered by the conference included: status and advances in analytical ultrasonics for characterizing material microstructures and mechanical properties; status and prospects for ultrasonic measurements of microdamage, degradation, and underlying morphological factors; status and problems in precision measurements of frequency-dependent velocity and attenuation for materials analysis; procedures and requirements for automated, digital signal acquisition, processing, analysis, and interpretation; incentives for analytical ultrasonics in materials research and materials processing, testing, and inspection; and examples of progress in ultrasonics for interrelating microstructure, mechanical properites, and dynamic response.

  15. Test report: effect of specimen orientation and location on the tensile properties of GTS forging 1472859

    Energy Technology Data Exchange (ETDEWEB)

    Melcher, Ryan J [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2008-02-12

    ASTM standardized tensile tests were performed on GTS WR-quality 1472859 forging (21-6- 9 material) to determine the dependence of tensile properties on specimen orientation (longitudinal vs. transverse) with respect to forging ‘grain flow’ and location within the forging. Statistical analyses of the results show that location has a statistically measurable effect on the longitudinal tensile properties (as compared to the error involved in tensile testing). However, this dependence of the properties with location, especially in the circumferential orientation, causes large variability in the results that clouds the statistical determination of any orientation effect. As a result, this forging is determined to be inhomogeneous along the forging length, with a significant range in properties observed (e.g. yield strengths from 85 to 117 ksi) and highest strength/lowest ductility in the spherical region. Additional specimens should be tested to acquire a higher resolution view of this inhomogeneity if the end use of the data is structural integrity analyses using spatially dependent properties; however, sufficient data is provided in this study to extract a statistical lower bound for conservative, homogeneous structural analysis.

  16. Characterization methods for ultrasonic test systems

    International Nuclear Information System (INIS)

    Busse, L.J.; Becker, F.L.; Bowey, R.E.; Doctor, S.R.; Gribble, R.P.; Posakony, G.J.

    1982-07-01

    Methods for the characterization of ultrasonic transducers (search units) and instruments are presented. The instrument system is considered as three separate components consisting of a transducer, a receiver-display, and a pulser. The operation of each component is assessed independently. The methods presented were chosen because they provide the greatest amount of information about component operation and were not chosen based upon such conditions as cost, ease of operation, field implementation, etc. The results of evaluating a number of commercially available ultrasonic test instruments are presented

  17. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo

    2012-01-01

    A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates relatively to the conical punch. An analytical model is presented determining the friction stress from the measured ...... coating plus MoS2 and single bathe lubrication with PULS and aluminum provided with 6 different lubricant systems. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging of steel and aluminum.......A new, simulative test of friction and lubrication in cold forging is developed by the authors. The test is based on a backward can extrusion process in which the workpiece rotates relatively to the conical punch. An analytical model is presented determining the friction stress from the measured...... torque during testing combined with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, i.e. phosphate coating plus soap, phosphate...

  18. Ultrasonic test of highly stressed gear shafts

    Energy Technology Data Exchange (ETDEWEB)

    Schreiner, T. [Siemens AG, Power Generation, KWU, Muelheim (Germany); Heinrich, W. [Siemens AG, Power Generation, KWU, Berlin (Germany); Achtzehn, J. [Siemens AG, Power Generation, ICVW, Erlangen (Germany); Hensley, H. [Siemens Power Generation (Germany)

    1998-12-31

    In the power plant industry, gears are used for increasingly higher turbine capacities. Efficiency enhancements, particularly for the combined gas and steam turbine process, lead to an increase in stresses, even for high-performance gears. Consequently, the requirements for non-destructive material testing are on the increase as well. At Siemens KWU, high-performance gears are used so far only for gas turbines with lower rating (65 MW) to adapt the gas turbine speed (5413 rpm) to the generator speed (3000 rpm/ 50 Hz or 3600 rpm/60 Hz). The gear train consists of a forged and case-hardened wheel shaft and pinion shaft made of material 17 CrNiMo 6, where the wheel shaft can be either a solid or a hollow shaft. Dimensions are typically 2.3 m length and 1 m diameter. As a rule, pinion shafts are solid. The gear design, calling for an additional torsion shaft turning inside the hollow wheel shaft, can absorb more torsional load surges and is more tolerant of deviations during gear train alignment. This design requires two additional forgings (torsion shaft and hub) and an additional bearing 2 refs.

  19. Ultrasonic testing of austenitic stainless steel welds

    International Nuclear Information System (INIS)

    Nishino, Shunichi; Hida, Yoshio; Yamamoto, Michio; Ando, Tomozumi; Shirai, Tasuku.

    1982-05-01

    Ultrasonic testing of austenitic stainless steel welds has been considered difficult because of the high noise level and remarkable attenuation of ultrasonic waves. To improve flaw detectability in this kind of steel, various inspection techniques have been studied. A series of tests indicated: (1) The longitudinal angle beam transducers newly developed during this study can detect 4.8 mm dia. side drilled holes in dissimilar metal welds (refraction angle: 55 0 from SUS side, 45 0 from CS side) and in cast stainless steel welds (refraction angle: 45 0 , inspection frequency: 1 MHz). (2) Cracks more than 5% t in depth in the heat affected zones of fine-grain stainless steel pipe welds can be detected by the 45 0 shear wave angle beam method (inspection frequency: 2 MHz). (3) The pattern recognition method using frequency analysis technology was presumed useful for discriminating crack signals from spurious echoes. (author)

  20. Contact-free ultrasonic testing: applications to metrology and NDT

    International Nuclear Information System (INIS)

    Le Brun, A.

    1988-01-01

    In some cases classical ultrasonic testing is impossible because of adverse environment (high temperature, ionizing radiations, etc). Ultrasonic waves are created by laser impact and detected by electromagneto-acoustic transducers or laser interferometry. Association of ultrasonics generation by photoacoustic effect and reception by heterodyne interferometer is promising for the future [fr

  1. Backward can extrusion with conical,rotating punch as a cold forging tribology test

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Tetsuo, A.

    2011-01-01

    with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, e.g. phosphate coating plus soap, phosphate coating plus MoS2 and single bathe...... lubrication with PULS. The new test is so severe, that it is possible to break down the best lubrication systems for cold forging, such as phosphate coating plus soap and MoS2....

  2. The Influence of Sensitivity Field of Dual Transducer Probes on Accuracy of Discontinuity Sizing and Evaluation in Terms of Testing of Forgings According to EN 10228-3

    Directory of Open Access Journals (Sweden)

    Kaczmarek R.

    2016-09-01

    Full Text Available The article presents results of research on the impact of sensitivity distribution of double transducer probes, which are often used in non-destructive ultrasonic testing of components such as forgings. Distribution of sensitivity measured in two orientations, parallel and perpendicular to the plane of separation of a double transducer probe has been tested and analyzed. A significant influence of orientation of a probe on echo envelope of an artificial point discontinuity has been studied. It has revealed great differences in length and shape of an echo envelope, depending on a type of probe and orientation of a probe separation plane to the moving direction. Eventually, the analysis of practical consequences of dual transducer probes usage for characterization of a type, dimensioning and evaluation of internal discontinuities, in accordance to the methodology specified in EN 10228, has been conducted.

  3. Deducing material quality in cast and hot-forged steels by new bending test

    Science.gov (United States)

    Valberg, Henry; Langøy, Morten; Nedreberg, Mette; Helvig, Torgeir

    2017-10-01

    A special bend test has been developed and applied for the purpose of characterization and comparison of the material ductility in crankpin steel discs manufactured by casting, or casting subsequently followed by hot open-die forging (ODF) or closed-die forging (CDF). The bending test specimen consists of a small rectangular plate of material with a round hole cut out in the middle. The "eye-shape" specimens were cut out from various positions either near to the surface of, or from the interior of the discs. The test method revealed differences in ductility for the investigated materials, and for different depth positions inside the discs. The roughening of the specimen surface on the top-side of the specimen bend also varied dependent on the processing method for the material. Current results show that this test method is useful for evaluation of material quality in differently processed material. Experimental bend test results are presented for differently processed variants of the same material, i.e., crankpin discs either made by solely casting or casting subsequently followed by hot working either by ODF or CDF.

  4. Development of computer based ultrasonic flaw detector for nondestructive testing

    International Nuclear Information System (INIS)

    Lee, Weon Heum; Kim, Jin Koo; Kim, Yang Rae; Choi, Kwan Sun; Kim, Sun Hyung; Lee, Sun Heum

    1996-01-01

    Ultrasonic Testing is one of the most widely used method of Nondestructive testing for Pre-Service Inspection(PSI) and In-Service Inspection(ISI) in the structure of Bridges, Power plants, chemical plants and heavy industrial fields. It is very important target to estimate safety, remain life, Quality Control of the Structure. Also, a lot of research for quantities evaluation and analysis inspection data is proceeding. But traditional portable ultrasonic flaw detector had been following disadvantages. 1) Analog ultrasonic flaw detector decreased credibility of ultrasonic test, because it is impossible for saying data and digital signal processing. 2) Stand-alone digital ultrasonic flaw detector cannot effectively evaluate received signals because of lack of its storage memory. To overcome this shortcoming, we develop the computer based ultrasonic flaw detector for nondestructive testing. It can store the received signal and effectively evaluate the signal, and then enhance the reliability of the testing results.

  5. Magnetic powder crack tests as a means of quality assurance in forged parts

    International Nuclear Information System (INIS)

    Deutsch, V.

    1979-01-01

    The magnetic powder process has been used for years for crack detection in forged parts, which are used as safety parts in car construction. The representation of the present state of technology appears useful, as terms and units have been redefined in DIN draft standards and guidelines, and because alternating field magnetisation has increasingly displaced earlier techniques. The correct choice of equipment, test materials and UV lamps, and the configuration of the working positions are discussed. As the complete automation of this test method is not possible at present, the organisation of the viewing process is of great importance. The comparison with other processes of non-destructive material testing proves the irreplaceability of the magnetic power crack testing at present. (orig.) [de

  6. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  7. The Investigations of Friction under Die Surface Vibration in Cold Forging Process

    DEFF Research Database (Denmark)

    Jinming, Sha

    of the application of ultrasonic vibration on drawing, rolling and other metal forming process show that the load and friction coefficient would be decreased with the presence of ultrasonic vibration. Investigations on forging processes and under low frequency, especially the quantitative analysis of friction......The objective of this thesis is to fundamentally study the influence of die surface vibration on friction under low frequency in metal forging processes. The research includes vibrating tool system design for metal forming, theoretical and experimental investigations, and finite element simulations...... on die surface vibration in forging process. After a general introduction to friction mechanisms and friction test techniques in metal forming, the application of ultrasonic vibration in metal forming, the influence of sliding velocity on friction is described. Some earlier investigations...

  8. Ultrasonic testing device having an adjustable water column

    Science.gov (United States)

    Roach, Dennis P.; Neidigk, Stephen O.; Rackow, Kirk A.; Duvall, Randy L.

    2015-09-01

    An ultrasonic testing device having a variable fluid column height is disclosed. An operator is able to adjust the fluid column height in real time during an inspection to to produce optimum ultrasonic focus and separate extraneous, unwanted UT signals from those stemming from the area of interest.

  9. Development of automatic ultrasonic testing system and its application

    International Nuclear Information System (INIS)

    Oh, Sang Hong; Matsuura, Toshihiko; Iwata, Ryusuke; Nakagawa, Michio; Horikawa, Kohsuke; Kim, You Chul

    1997-01-01

    The radiographic testing (RT) has been usually applied to a nondestructive testing, which is carried out on purpose to detect internal defects at welded joints of a penstock. In the case that RT could not be applied to, the ultrasonic testing (UT) was performed. UT was generally carried out by manual scanning and the inspections data were recorded by the inspector in a site. So, as a weak point, there was no objective inspection records correspond to films of RT. It was expected that the automatic ultrasonic testing system by which automatic scanning and automatic recording are possible was developed. In this respect, the automatic ultrasonic testing system was developed. Using newly developed the automatic ultrasonic testing system, test results to the circumferential welded joints of the penstock at a site were shown in this paper.

  10. Method and device for ultrasonic testing

    International Nuclear Information System (INIS)

    Staff, B.W.

    1979-01-01

    Ultrasonic inspection of the rotor of a gas turbine engine is carried out through a borehole inspection opening, the rotor remaining mounted is the engine. Then the rotor is not accessible for a direct ultrasonic oscillation signal. Therefore a reference signal as well as a reflected signal are picked up by the rotor and compared with one another. The reflected signal is represented visually. (RW) 891 RW/RW 892 GR [de

  11. Steady reconstruction process - development, testing and comparison in ultrasonic testing

    International Nuclear Information System (INIS)

    Langenberg, K.J.; Schmitz, V.

    1986-01-01

    The fault parameters can be extracted from a few data of high quality in steady test procedures. The boundary conditions for the successful use of such a process were researched and found, so that by using theoretical models for the elasto-dynamic interaction of fault and ultrasonics, a concentration of wavefronts instead of resonances and a wide band careful collection of data makes a physical interpretation in the form of specific geometry torques possible. Models of the interaction of ultrasonics and faults for two fault geometries (cracks and pores) were developed which permit the calculation of A scans of any bandwidth and with any angle of scatter for the direct and mode converted parts of the elastic ultrasonic scatter wave. The curved pressure and shear waves including the mode converted bending fields over an angular range of 360deg were experimentally recorded. Their agreement including the additional wavefronts caused by the close field of the crack bending field is close. Classification of torques is done on two examples (crack, cylinder) for evaluation purposes. It was found that a classification was possible according to the sign of the a 1 polynomial coefficient. (orig./HP) [de

  12. Quality Evaluation By Acousto-Ultrasonic Testing Of Composites

    Science.gov (United States)

    Vary, Alex

    1989-01-01

    Promising nondestructive-testing method based on ultrasonic simulation of stress waves. Report reviews acousto-ultrasonic technology for nondestructive testing. Discusses principles, suggests advanced signal-analysis schemes for development, and presents potential applications. Acousto-ultrasonics applied principally to assess defects in laminated and filament-wound fiber-reinforced composite materials. Technique used to determine variations in such properties as tensile, shear, and flexural strengths and reductions in strength and toughness caused by defects. Also used to evaluate states of cure, porosities, orientation of fibers, volume fractions of fibers, bonding between fibers and matrices, and qualities of interlaminar bonds.

  13. Computerized ultrasonic test inspection enhancement system for aircraft components

    Science.gov (United States)

    Parent, R. G.

    Attention is given to the computerized ultrasonic test inspection enhancement (CUTIE) system which was designed to meet the following program goals: (1) automation of the inspection technique and evaluation of the discontinuities for aircraft components while maintaining reasonable implementation costs and reducing the overall inspection costs; and (2) design of a system which would allow for easy modification so that new concepts could be implemented. The system's ultrasonic test bridge, C-scan recorder, computer control, and ultrasonic flaw detector are described. Consideration is also given to the concurrent development of an eight element array transducer (for increasing the inspection rate) and a high-speed data acquisition system (for signature analysis).

  14. Ultrasonic testing using time of flight diffraction technique (TOFD)

    International Nuclear Information System (INIS)

    Khurram Shahzad; Ahmad Mirza Safeer Ahmad; Muhammad Asif Khan

    2009-04-01

    This paper describes the ultrasonic testing using Time Flight Diffraction (TOFD) Technique for welded samples having different types and sizes of defects. TOFD is a computerized ultrasonic system, able to scan, store and evaluate indications in terms of location, through thickness and length in a more easy and convenient. Time of Flight Diffraction Technique (TOFD) is more fast and easy technique for ultrasonic testing as we can examine a weld i a single scan along the length of the weld with two probes known as D-scan. It shows the image of the complete weld with the defect information. The examinations were performed on carbon steel samples used for ultrasonic testing using 70 degree probes. The images for different type of defects were obtained. (author)

  15. Considerations for ultrasonic testing application for on-orbit NDE

    Science.gov (United States)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  16. Ultrasonic creeping wave test technique for dissimilar metal weld

    International Nuclear Information System (INIS)

    Yuan Jianzhong; Shang Junmin; Yan Zhi; Yuan Guanghua; Zhang Guofeng

    2009-01-01

    To solve the problem encountered in the defect inspection of the surface and near-surface of dissimilar metal weld effectively, a new ultrasonic creeping wave test technique is developed. In this paper, the test technique and its experimental verification are mainly described. The verification results show that linear defect, which is similar to the defect found in liquid penetrant test, on the surface and near-surface of dissimilar metal weld can be detected effectively, by using ultrasonic creeping wave test technique. And the depth, length and height of the defect can be determined easily. The effective covering depth of ultrasonic creeping wave test technique will reach 0-9 mm. Meanwhile, the planar defect, with equivalent area more than 3 mm 2 , existed in welds can be detected efficiently. So, accurate measurement, which self height dimension of planar defect is above 2 mm, will be realized. (authors)

  17. Relationship between ultrasonic pulse velocity test result and ...

    African Journals Online (AJOL)

    The third stage subjected the samples to UPV and destructive tests at the end of the following curing days: 1, 3, 7, 14, 21, 28, 56 and 90 days. Ultrasonic Pulse Velocity test result showed an inverse relationship (of -0.935) with the crushed concrete compressive strength. Correlation test, multiple regression analysis, graphs ...

  18. A study on the couplant effects in contact ultrasonic testing

    International Nuclear Information System (INIS)

    Lee, J. K.; Kim, H. C.; Lee, S. S.; Kim, Young H.

    1997-01-01

    The amplitude of the back-wall echoes depend on the reflection coefficient on the interface between transducer and test material in the contact pulse-echo ultrasonic testing. The couplant is used to transmit the ultrasonic energy through the interface, and has an influence on the amplitude of the pulse-echo signal. To investigate the couplant effect on the pulse-echo ultrasonic testing, the back-wall echoes are measured by using various couplants made of water and glycerine in a carbon and an austenitic stainless steel specimens. The amplitude of the first back-wall echo and the apparent attenuation coefficient increase with the acoustic impedance of couplant. The couplant having higher value of transmission coefficient is more effective for flaws detection, and the reflection coefficient should be known to measure the attenuation coefficient of test material.

  19. Phased array ultrasonic testing of dissimilar metal pipe weld joints

    International Nuclear Information System (INIS)

    Rajeev, J.; Sankaranarayanan, R.; Sharma, Govind K; Joseph, A.; Purnachandra Rao, B.

    2015-01-01

    Dissimilar metal weld (DMW) joints made of stainless steel and ferritic steel is used in nuclear industries as well as oil and gas industries. These joints are prone to frequent failures which makes the non-destructive testing of dissimilar metal weld joints utmost important for reliable and safe operation of nuclear power plants and oil and gas industries. Ultrasonic inspection of dissimilar metal weld joints is still challenging due to the inherent anisotropic and highly scattering nature. Phased array ultrasonic testing (PAUT) is an advanced technique and its capability has not been fully explored for the inspection of dissimilar metal welds

  20. Signal Compression in Automatic Ultrasonic testing of Rails

    Directory of Open Access Journals (Sweden)

    Tomasz Ciszewski

    2007-01-01

    Full Text Available Full recording of the most important information carried by the ultrasonic signals allows realizing statistical analysis of measurement data. Statistical analysis of the results gathered during automatic ultrasonic tests gives data which lead, together with use of features of measuring method, differential lossy coding and traditional method of lossless data compression (Huffman’s coding, dictionary coding, to a comprehensive, efficient data compression algorithm. The subject of the article is to present the algorithm and the benefits got by using it in comparison to alternative compression methods. Storage of large amount  of data allows to create an electronic catalogue of ultrasonic defects. If it is created, the future qualification system training in the new solutions of the automat for test in rails will be possible.

  1. Benefits of the Multiple Echo Technique for Ultrasonic Thickness Testing

    Energy Technology Data Exchange (ETDEWEB)

    Elder, J.; Vandekamp, R.

    2011-02-10

    Much effort has been put into determining methods to make accurate thickness measurements, especially at elevated temperatures. An accuracy of +/- 0.001 inches is typically noted for commercial ultrasonic thickness gauges and ultrasonic thickness techniques. Codes and standards put limitations on many inspection factors including equipment, calibration tolerance and temperature variations. These factors are important and should be controlled, but unfortunately do not guarantee accurate and repeatable measurements in the field. Most technicians long for a single technique that is best for every situation, unfortunately, there are no 'silver bullets' when it comes to nondestructive testing. This paper will describe and discuss some of the major contributors to measurement error as well as some advantages and limitations of multiple echo techniques and why multiple echo techniques should be more widely utilized for ultrasonic thickness measurements.

  2. Avoiding inaccurate interpretations when performing ultrasonic tests on welded joints

    International Nuclear Information System (INIS)

    Crostack, H.A.; Schuster, V.

    1992-01-01

    As reported in this article, conventional procedures for assessing errors when performing ultrasonic tests on weldes seams of ten no longer meet modern-day requirements. However, the safety of welded seams can be assessed considerably more accurately by adopting suitable assessment techniques, such as pattern recognition. This will mean that inaccurate interpretations can be ruled out to a large extent. (RHM) [de

  3. Ultrasonic Testing of NIF Amplifier FAU Top Plates

    International Nuclear Information System (INIS)

    Chinn, D.J.; Huber, R.D.; Haskins, J.J.; Rodriguez, J.A.; Souza, P.R.; Le, T.V.

    2002-01-01

    A key component in the National Ignition Facility (NIF) laser optic system is the amplifier frame assembly unit (FAU). The cast aluminum top plate that supports the FAU is required to withstand loads that would occur during an earthquake with a recurrence period of 1000 years. The stringent seismic requirements placed on the FAU top plate induced a study of the cast aluminum material used in the top plate. Ultrasonic testing was used to aid in characterizing the aluminum material used in the plates. This report documents the work performed using contact ultrasonic testing to characterize the FAU top plate material. The ultrasonic work reported here had 3 objectives: (1) inspect the plate material before cyclic testing conducted at the Pacific Earthquake Engineering Research Center (PEER); (2) determine the overall quality of individual plates; and (3) detect large defects in critical areas of individual plates. Section III, ''Pre-cyclic test inspection'', describes work performed in support of Objective 1. Section IV, ''Ultrasonic field measurements'', describes work performed in support of Objectives 2 and 3

  4. Through Thickness Ultrasonic Testing and Its Use in Characterising ...

    African Journals Online (AJOL)

    The stiffness coefficients of different types of limestone were determined using the through thickness ultrasonic test and measurements of size and weight, and the results obtained verified using aluminium specimens of known mechanical properties. The values of density and stiffness coefficients obtained for the various ...

  5. A Development of Computer Controlled 5 Axis Ultrasonic Testing System

    International Nuclear Information System (INIS)

    Kim, Y. S.; Kim, J. G.; Park, J. C.; Kim, N. I.

    1990-01-01

    A computer controlled 5 axis ultrasonic testing system is developed in order to detect flaws in special parts with complex shape. The various kinds of ultrasonic test can be performed automatically using computer program which was developed by DHI(Daewoo Heavy Industries Ltd.). By use of this computer program, the detector location can be programed and the amplitude signal of echo can be processed digitally. The test results can be plotted graphically on a high resolution display monitor in real time base. The test data can be also saved in magnetic memory devices(HDD or FDD) as well as in the form of hard copy through color printer. The computer software contains c- scan, c+a scan processing programs as well as statistical analysis for test data

  6. Ultrasonic Fatigue Testing in the Tension-Compression Mode.

    Science.gov (United States)

    Trško, Libor; Nový, František; Bokůvka, Otakar; Jambor, Michal

    2018-03-07

    Ultrasonic fatigue testing is one of a few methods which allow investigating fatigue properties in the ultra-high cycle region. The method is based on exposing the specimen to longitudinal vibrations on its resonance frequency close to 20 kHz. With use of this method, it is possible to significantly decrease the time required for the test, when compared to conventional testing devices usually working at frequencies under 200 Hz. It is also used to simulate loading of material during operation in high speed conditions, such as those experienced by components of jet engines or car turbo pumps. It is necessary to operate only in the high and ultra-high cycle region, due to the possibility of extremely high deformation rates, which can have a significant influence on the test results. Specimen shape and dimensions have to be carefully selected and calculated to fulfill the resonance condition of the ultrasonic system; thus, it is not possible to test the full components or specimens of arbitrary shape. Before each test, it is necessary to harmonize the specimen with the frequency of the ultrasonic system to compensate for deviations of the real shape from the ideal one. It is not possible to run a test until a total fracture of the specimen, since the test is automatically terminated after initiation and propagation of the crack to a certain length, when the stiffness of the system changes enough to shift the system out of the resonance frequency. This manuscript describes the process of evaluation of materials' fatigue properties at high-frequency ultrasonic fatigue loading with use of mechanical resonance at a frequency close to 20 kHz. The protocol includes a detailed description of all steps required for a correct test, including specimen design, stress calculation, harmonizing with the resonance frequency, performing the test, and final static fracture.

  7. Determination of elastic modulus of ceramics using ultrasonic testing

    Science.gov (United States)

    Sasmita, Firmansyah; Wibisono, Gatot; Judawisastra, Hermawan; Priambodo, Toni Agung

    2018-04-01

    Elastic modulus is important material property on structural ceramics application. However, bending test as a common method for determining this property require particular specimen preparation. Furthermore, elastic modulus of ceramics could vary because it depends on porosity content. For structural ceramics industry, such as ceramic tiles, this property is very important. This drives the development of new method to improve effectivity or verification method as well. In this research, ultrasonic testing was conducted to determine elastic modulus of soda lime glass and ceramic tiles. The experiment parameter was frequency of probe (1, 2, 4 MHz). Characterization of density and porosity were also done for analysis. Results from ultrasonic testing were compared with elastic modulus resulted from bending test. Elastic modulus of soda-lime glass based on ultrasonic testing showed excellent result with error 2.69% for 2 MHz probe relative to bending test result. Testing on red and white ceramic tiles were still contained error up to 41% and 158%, respectively. The results for red ceramic tile showed trend that 1 MHz probe gave better accuracy in determining elastic modulus. However, testing on white ceramic tile showed different trend. It was due to the presence of porosity and near field effect.

  8. Focused ultrasonic wave testing, in immersion of spent fuel cans

    International Nuclear Information System (INIS)

    Poinboeuf, P.; Furlan, J.

    1984-10-01

    To detect weak and very weak damage of the fuel can, ultrasonic testing has been used. For that, a simple mechanical device, allowing to maintain an optimal ultrasonic focussing on irradiated cans, is presented. Its aim is to correct the variation of the incidence angle due to the possible ovalization of pins. After a description of the device, the results obtained with tests carried out on non-irradiated cans, including artificial ovalized regions, standard defects, are presented. After the description of the adaptation of this mechanism on a test bench which allows an helicoidal exploration of pins, some results obtained in hot cell during examinations experimental pins and previously tested by Foucault current [fr

  9. Standard method of macroetch testing steel bars, billets, blooms, and forgings

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2001-01-01

    1.1 Macroetching, which is the etching of specimens for macrostructural examination at low magnifications, is a frequently used technique for evaluating steel products such as bars, billets, blooms, and forgings. 1.2 Included in this method is a procedure for rating steel specimens by a graded series of photographs showing the incidence of certain conditions. The method is limited in application to bars, billets, blooms, and forgings of carbon and low alloy steels. 1.3 A number of different etching reagents may be used depending upon the type of examination to be made. Steels react differently to etching reagents because of variations in chemical composition, method of manufacture, heat treatment and many other variables. Establishment of general standards for acceptance or rejection for all conditions is impractical as some conditions must be considered relative to the part in which it occurs. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is ...

  10. Very high cycle fatigue testing of concrete using ultrasonic cycling

    Energy Technology Data Exchange (ETDEWEB)

    Karr, Ulrike; Schuller, Reinhard; Fitzka, Michael; Mayer, Herwig [Univ. of Natural Resources and Life Sciences, Vienna (Austria). Inst. of Physics and Materials Science; Denk, Andreas; Strauss, Alfred [Univ. of Natural Resources and Life Sciences, Vienna (Austria)

    2017-06-01

    The ultrasonic fatigue testing method has been further developed to perform cyclic compression tests with concrete. Cylindrical specimens vibrate in resonance at a frequency of approximately 20 kHz with superimposed compressive static loads. The high testing frequency allows time-saving investigations in the very high cycle fatigue regime. Fatigue tests were carried out on ''Concrete 1'' (compressive strength f{sub c} = 80 MPa) and ''Concrete 2'' (f{sub c} = 107 MPa) under purely compressive loading conditions. Experiments at maximum compressive stresses of 0.44 f{sub c} (Concrete 1) and 0.38 f{sub c} (Concrete 2) delivered specimen failures above 109 cycles, indicating that no fatigue limit exists for concrete below one billion load cycles. Resonance frequency, power required to resonate the specimen and second order harmonics of the vibration are used to monitor fatigue damage in situ. Specimens were scanned by X-ray computed tomography prior to and after testing. Fatigue cracks were produced by ultrasonic cycling in the very high cycle fatigue regime at interfaces of grains as well as in cement. The possibilities as well as limitations of ultrasonic fatigue testing of concrete are discussed.

  11. Assessment of Aluminum FSW Joints Using Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Adamus K.

    2017-12-01

    Full Text Available The paper concerns aluminum joints made using friction stir welding. Although in the aerospace industry there is a tendency to replace metal components with composites, aluminum continues to be a valuable material. Its share in the aircraft structures is the biggest among all structural metals. Lots of aluminum components are made of sheets and most of them require joining. Friction stir welding is a relatively new joining technology, particularly with regard to the sheets having a thickness of 1 mm or lower. The paper is dedicated to non-destructive testing of such joints using ultrasonic inspection. It was found that ultrasonic testing allows for distinguishing between joints without material discontinuities, joint with material discontinuities at the advancing side and joint with discontinuities extending through the whole width of the stir zone. During research only horizontally aligned defects were taken into account.

  12. A feasiblity study of an ultrasonic test phantom arm

    Science.gov (United States)

    Schneider, Philip

    This thesis is a feasibility study for the creation of a test phantom that replicates the physiological features, from an acoustic and mechanical standpoint, of that of a human arm. Physiological feature set includes; Heart, Arteries, Veins, Bone, Muscle, Fat, Skin, and Dermotographic Features (finger prints). Mechanical Aspects include, vascular compression and distention, elasticity of tissue layers, mechanics of human heart. The end goal of which to have a working understanding of each component in order to create a controllable, real time, physiologically accurate, test phantom for a wide range of ultrasonic based applications. These applications can range from devices like wearable technologies to medical training, to biometric "Liveness" detection methods. The proposed phantom would allow for a number of natural bodily functions to be measured including but not limited to vascular mapping, blood pressure, heart rate, subdermal imaging, and general ultrasonic imaging.

  13. Ultrasonic nondestructive testing of medium-voltage cables

    International Nuclear Information System (INIS)

    Le Baut, P.Y.

    1976-01-01

    Ultrasonic non destructive testing of medium-voltage cables for Thomson-Brandt consists of: a thickness control of the three layers surrounding the metallic core and a quality control of dielectric, which must be free of voids and impurities. At first time, the feasibility of these different controls has been studied in laboratory. A reflection technique by immersion in water at 20 deg C has been used [fr

  14. C-Scan Performance Test of Under-Sodium ultrasonic Waveguide Sensor in Sodium

    International Nuclear Information System (INIS)

    Joo, Young Sang; Bae, Jin Ho; Kim, Jong Bum

    2011-01-01

    Reactor core and in-vessel structures of a sodium-cooled fast (SFR) are submerged in opaque liquid sodium in the reactor vessel. The ultrasonic inspection techniques should be applied for observing the in-vessel structures under hot liquid sodium. Ultrasonic sensors such as immersion sensors and rod-type waveguide sensors have developed in order to apply under-sodium viewing of the in-vessel structures of SFR. Recently the novel plate-type ultrasonic waveguide sensor has been developed for the versatile application of under-sodium viewing in SFR. In previous studies, the ultrasonic waveguide sensor module was designed and manufactured, and the feasibility study of the ultrasonic waveguide sensor was performed. To improve the performance of the ultrasonic waveguide sensor in the under-sodium application, a new concept of ultrasonic waveguide sensors with a Be coated SS304 plate is suggested for the effective generation of a leaky wave in liquid sodium and the non-dispersive propagation of A 0 -mode Lamb wave in an ultrasonic waveguide sensor. In this study, the C-scan performance of the under-sodium ultrasonic waveguide sensor in sodium has been investigated by the experimental test in sodium. The under-sodium ultrasonic waveguide sensor and the sodium test facility with a glove box system and a sodium tank are designed and manufactured to carry out the performance test of under-sodium ultrasonic waveguide sensor in sodium environment condition

  15. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    Ishiyama, Toru; Kawasaki, Ichio; Miura, Hirohito

    2014-01-01

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  16. The Influence of Forging Temperature on Mechanical Properties of Al-V Titanium Alloys,

    Science.gov (United States)

    Titanium alloys, *Forging, Aluminum alloys, Vanadium alloys, Mechanical properties, Heat treatment, High temperature, Press forging, Quenching, Toughness, Charpy impact tests , Notch toughness, Resistance

  17. Development of automatic ultrasonic testing equipment for reactor pressure vessel

    International Nuclear Information System (INIS)

    Jang, Kee Ok; Park, Dae Yung; Park, Moon Hoh; Koo, Kil Mo; Park, Kwang Heui; Kang, Sang Sin; Bang, Heui Song; Noh, Heui Choong; Kong, Woon Sik

    1994-08-01

    The selected weld areas of reactor pressure vessel and adjacent piping are examined by remote mechanized ultrasonic testing(MUT) equipment. Since the MUT equipment was purchased from Southwest Research Institute (SwRI) in April 1985, we have performed 15 inservice inspections and 5 preservice inspections. However, the reliability of examination was recently decreased rapidly as the problems which results from the old age of equipment and the frequent movement to plant site to site have occurred frequently. Therefore, the 3-axis control system hardware in occurring many problems among the equipments of mechanized ultrasonic testing (MUT) was designed and developed to cover the examination areas of nozzle-shell weld as specified in ASME Code Section XI and to improve the examination reliability. The new 3-axis control system hardware with the performance of this project was developed to be compatible with the old one and it was used as dual system or spare parts of the old system. Furthermore, the established technologies are expected to be applied to the similar control systems in nuclear power plant. 17 figs, 2 pix, 2 tabs, 10 refs. (Author)

  18. Parallelization of ultrasonic field simulations for non destructive testing

    International Nuclear Information System (INIS)

    Lambert, Jason

    2015-01-01

    The Non Destructive Testing field increasingly uses simulation. It is used at every step of the whole control process of an industrial part, from speeding up control development to helping experts understand results. During this thesis, a fast ultrasonic field simulation tool dedicated to the computation of an ultrasonic field radiated by a phase array probe in an isotropic specimen has been developed. During this thesis, a simulation tool dedicated to the fast computation of an ultrasonic field radiated by a phased array probe in an isotropic specimen has been developed. Its performance enables an interactive usage. To benefit from the commonly available parallel architectures, a regular model (aimed at removing divergent branching) derived from the generic CIVA model has been developed. First, a reference implementation was developed to validate this model against CIVA results, and to analyze its performance behaviour before optimization. The resulting code has been optimized for three kinds of parallel architectures commonly available in workstations: general purpose processors (GPP), many-core co-processors (Intel MIC) and graphics processing units (nVidia GPU). On the GPP and the MIC, the algorithm was reorganized and implemented to benefit from both parallelism levels, multithreading and vector instructions. On the GPU, the multiple steps of field computing have been divided in multiple successive CUDA kernels. Moreover, libraries dedicated to each architecture were used to speedup Fast Fourier Transforms, Intel MKL on GPP and MIC and nVidia cuFFT on GPU. Performance and hardware adequation of the produced codes were thoroughly studied for each architecture. On multiple realistic control configurations, interactive performance was reached. Perspectives to address more complex configurations were drawn. Finally, the integration and the industrialization of this code in the commercial NDT platform CIVA is discussed. (author) [fr

  19. Development of capacitive Micromachined Ultrasonic Transducer (III) - Performance Test

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Bok; Ahn, Bong Young; Park, Hae Won; Kim, Young Joo; Lee, Seung Seok [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)

    2004-12-15

    In this study, the capacitive micromachined ultrasonic transducer(cMUT) was developed based on the previous research results. The cross sectional image of the developed cMUT was characterized. To measure the membrane displacement of the cMUT, the Michelson phase modulation fiber interferometer was constructed. The measured membrane displacement was in good agreement with the result of the finite element analysis. To estimate the ultrasonic wave generated by the cMUT, an ultrasonic system including a pulser, receiver and charge amplifier was used. The cMUT developed in this study shows a good performance and hence will be widely used in the non-contact ultrasonic applications

  20. Development of capacitive Micromachined Ultrasonic Transducer (III) - Performance Test

    International Nuclear Information System (INIS)

    Kim, Ki Bok; Ahn, Bong Young; Park, Hae Won; Kim, Young Joo; Lee, Seung Seok

    2004-01-01

    In this study, the capacitive micromachined ultrasonic transducer(cMUT) was developed based on the previous research results. The cross sectional image of the developed cMUT was characterized. To measure the membrane displacement of the cMUT, the Michelson phase modulation fiber interferometer was constructed. The measured membrane displacement was in good agreement with the result of the finite element analysis. To estimate the ultrasonic wave generated by the cMUT, an ultrasonic system including a pulser, receiver and charge amplifier was used. The cMUT developed in this study shows a good performance and hence will be widely used in the non-contact ultrasonic applications

  1. Using automated ultrasonic testing instead of radiography for weld inspections

    International Nuclear Information System (INIS)

    Moles, Michael; Magruder, Chris

    2008-01-01

    This article describes the technical rationale in switching from radiography to automated ultrasonic testing (AUT). There are both technical and practical reasons, and AUT is much better suited to modern analysis methods and materials. In practical, two new technologies have become commercial in the last decade or so: Time of plight Diffraction (TOPD) and phased arrays. ASME code Case 2235, the most globally used AUT code, can be approved for either of these two techniques, or any other AUT technique that passes the Performance Demonstration required, and all the other specifications. This article shows that a variety of equipment can fulfill the Code Case, and gives an example of an AUT inspection, which saves considerable time (and hence, cost), while performing a better quality inspection. (author)

  2. Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing

    International Nuclear Information System (INIS)

    Kwon, Ho Young; Lim, Jong Ho; Kang, Sei Sun

    2000-01-01

    Standard Test Block(STB) for UT(Ultrasonic Testing) is a block approved by authoritative for material, shape and quality. STB is used for characteristic tests, sensitivity calibration and control of the time base range of UT inspection devices. The material, size and chemical components of STB should be strictly controlled to meet the related standards such as ASTM and JIS because it has an effect upon sensitivity, resolution and reproductivity of UT. The STBs which are not approved are sometimes used because the qualified STBs are very expensive. So, the purpose of this study is to survey the characteristics, quality and usability of Non-Standardized Test Blocks. Non-Standardized Test Blocks did not meet the standard requirements in size or chemical components, and ultrasonic characteristics. Therefore if the Non-Standardized Test Blocks are used without being tested, it's likely to cause errors in detecting the location and measuring the size of the defects

  3. Simulative Testing of Friction and Lubrication in Cold Forging of Steel and Aluminum

    DEFF Research Database (Denmark)

    Ceron, Ermanno; Bay, Niels; Aida, Tetsuo

    2012-01-01

    torque during testing combined with an analysis of the sliding velocity distribution along the punch nose. The latter is determined by FE analysis of the test. Results show friction stress for unalloyed low C-steel provided with different types of lubricants, i.e. phosphate coating plus soap, phosphate...

  4. Double-shell tank integrity assessments ultrasonic test equipment performance test

    Energy Technology Data Exchange (ETDEWEB)

    Pfluger, D.C.

    1996-09-26

    A double-shell tank (DST) inspection (DSTI) system was performance tested over three months until August 1995 at Pittsburgh, Pennsylvania, completing a contract initiated in February 1993 to design, fabricate, and test an ultrasonic inspection system intended to provide ultrasonic test (UT) and visual data to determine the integrity of 28 DSTs at Hanford. The DSTs are approximately one-million-gallon underground radioactive-waste storage tanks. The test was performed in accordance with a procedure (Jensen 1995) that included requirements described in the contract specification (Pfluger 1995). This report documents the results of tests conducted to evaluate the performance of the DSTI system against the requirements of the contract specification. The test of the DSTI system also reflects the performance of qualified personnel and operating procedures.

  5. Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

    International Nuclear Information System (INIS)

    ANDREWS, J.E.

    2000-01-01

    This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications

  6. Use of the Ultrasonic through thickness test in determining the Out-of ...

    African Journals Online (AJOL)

    Use of the Ultrasonic through thickness test in determining the Out-of-Plane values of stiffness Coefficients of SMCR26 composites. ... The values of stiffness coefficient obtained were also seen to vary from point to point, signifying that the material is heterogeneous. Keywords: ultrasonic, sheet moulding, compound ...

  7. Detectability of single and plural flaws by ultrasonic testing

    International Nuclear Information System (INIS)

    Iida, K.

    1985-01-01

    An outline and up-to-date test results of an eight year project of proving tests on the effectiveness of in-service inspection is described in the first part of the present paper. Effects on the detectability of such testing parameters as refraction angle, thickness of stainless steel cladding, inspectors, standard flaws in reference specimens, stress state subjected to defects are discussed. This is followed by a discussion of detection reproducibility, resolution and accuracy of inspected size of a defects. The latter part of the paper deals with up-to-date results of tests on resolution and shape determination of propagating adjacent and co-linear fatigue cracks by ultrasonic examination. It was found that real lengths of fatigue crack and EDM surface notch will be roughly estimated by 12 dB and 8 dB down methods, respectively. It is also concluded that the 10 dB down method is available for estimation of the inside distance of two co-linear surface cracks

  8. Development of prototype virtual testing system for ultrasonic examination engineers

    International Nuclear Information System (INIS)

    Shohji, Hajime; Hide, Koichiro

    2015-01-01

    The reliability of inspection results is affected by the skill of examination personnel, particularly with regard to manual ultrasonic testing (UT). The number and design of test specimens are among the most important points to be considered during training or assessing the qualification of UT examination personnel. For training, a simulated UT training system using a computer mouse or touch sensor was proposed. However, this system proved to be inadequate as a replacement with for actual UT work. In this study, we have developed a novel virtual UT system that simulates actual UT work for piping welds. This system (Tool for Realistic UltraSound Testing) consists of a dummy UT probe, dummy piping, a computer system, and a 3D position detection system. It can detect the state of the dummy probe (3D position, skewing angle), and displays recorded A-scan data corresponding to the dummy probe status with random noise. Furthermore, it does not display A-scan data if the dummy probe is not in contact with the pipe. Thus, in this way, the system simulates actual UT work. Using this system, it is possible to significantly reduce the number of test specimens being utilized for training or assessing the qualification of UT examination personnel. Additionally, highly efficient training and certification will be achieved through this system. (author)

  9. Detection of plating defects using ultrasonic and eddy current test methods

    International Nuclear Information System (INIS)

    Waidele, H.; Knoch, P.; Gersinska, R.; Brenner, W.; Seidenkranz, T.; Csapo, G.; Just, T.; Weiss, R.; Rathgeb, W.

    2004-01-01

    The validity of ultrasonic and eddy current testing of austenitic platings of reactor pressure vessels was investigated in the context of a project funded by the Federal Radiation Protection Office (Bundesamt fuer Strahlenschutz). In the first phase, test specimens with natural defects were fabricated at MPA Stuttgart; in the second phase, plating defects were introduced in a MPA large-size vessel. Measurements showed that most plating defects will be detected by standard ultrasonic testing. The highest accuracy was achieved by a combination of ultrasonic and eddy current testing. (orig.) [de

  10. The ultrasonic wave thermometer sodium test. 1. A summary of test results of the externally mounted ultrasonic transducer for pipe-flow

    International Nuclear Information System (INIS)

    Hayashida, H.; Kokaki, N.; Isozaki, T.; Ara, K.; Ueda, M.

    1998-10-01

    Based on the temperature dependence of the velocity of sound in sodium, an ultrasonic thermometer that measures the temperature of sodium non-intrusively is being developed. The principle of the device is based on the propagation time of an acoustic pulse wave, and the back calculation of the sodium temperature. As the part of the development a test was actually carried out in sodium pipe-flow in order to evaluate various aspects of realizing the ultrasonic wave thermometer. The results and conclusions to date are as follows: 1) Within the present test range, the ultrasonic wave thermometer appears relatively insensitive to flow velocity of sodium, pressure of the cover gas and the impurity concentration in sodium. The calculated error of the measured thermometry was in the experiment about 1degC, a smaller value than the expected 2.5degC of the system. 2) The ultrasonic thermometer has only been used wherein the thermal expansion coefficient was known and with 200degC as the reference temperatures. For the entire temperature range tested the difference between this approach and a two-point calibration over a temperature range is only expected to be about 1degC. 3) By using the mean value of multiple ultrasonic wave transmit and receive measurements, a value whereby the ultrasonic propagation time was stabilized is obtained. 4) As acoustic coupling material between the ultrasonic transducer and piping, a copper plate was found to be more suitable than a specialized acoustic bonding material. A weight equivalent, area distributed force of 2.0 kg/mm 2 was used to press the test copper plate to the pipe. A slightly smaller force appears more than sufficient as well. (J.P.N.)

  11. Development of ultrasonic testing equipment incorporating electromagnetic acoustic transducer

    International Nuclear Information System (INIS)

    Sato, Michio; Kimura, Motohiko; Okano, Hideharu; Miyazawa, Tatsuo; Nagase, Koichi; Ishikawa, Masaaki

    1989-01-01

    An ultrasonic testing equipment for use in in-service inspection of nuclear power plant piping has been developed, which comprises an angle-beam electromagnetic acoustic transducer mounted on a vehicle for scanning the piping surface to be inspected. The transducer functions without direct contact with the piping surface through couplant, and the vehicle does not require a guide track installed on the piping surface, being equipped with magnetic wheels that adhere to the piping material, permitting it to travel along the circumferential weld joint of a carbon steel pipe. The equipment thus dispenses with the laborious manual work involved in preparing the piping for inspection, such as removal of protective coating, surface polishing and installation of guide track and thereby considerably reduces the duration of inspection. The functioning principle and structural features of the transducer and vehicle are described, together with the results of trial operation of a prototype unit, which proved a 1mm deep notch cut on a test piece of 25mm thick carbon steel plate to be locatable with an accuracy of ±2mm. (author)

  12. A development of ultrasonic measurement at high temperature and the investigation of the ability of ultrasonic testing at room temperature

    International Nuclear Information System (INIS)

    Arakawa, T.; Yoshikawa, K.

    1988-01-01

    In order to evaluate the reliability of structures, it is important to develop the quantitative evaluation of natural cracks by ultrasonic examination. With the high accurate estimation of crack size and fracture toughness, which may be changeable in the case used at high temperature for long time, the simulation of crack extension can be possible by using the fracture mechanism. In the consideration of the predicted measuring errors, however, it will meet expectations to monitor the crack extension in operation. The high temperature probe was developed for this purpose and also for the use to estimate the degradation of materials. This high temperature probe demonstrated endurance at high temperature for long time without any coolant. This report summarizes the development of this high temperature probe in combination with the discussion of detectability using hydrogen-induced cracks by ultrasonic testing, from which the suitable test method can be selected not to miss the harmful cracks estimated from the fracture

  13. Device for automated remote ultrasonic testing of welded joints of circular pressure vessels

    International Nuclear Information System (INIS)

    Zuzo, M.

    1989-01-01

    The device consists of an ultrasonic head consisting of a system of ultrasonic probes mounted on supports on a revolving plate. The frame of the device consists of two faces holding two tubes for guiding the ultrasonic head by means of a guiding screw and a nut. The frame is supported on the controlled surface with magnetic wheels. The frame drive may drive the ultrasonic head in the vertical direction and the whole device in the horizontal direction. The circular movement of the probes is effected separately by a drive on the upper plate. The frame travels along a guide strip on rollers. The device may also be used for ultrasonic testing of cylindrical pressure vessels. (J.B.). 2 figs

  14. Development of automatic Ultrasonic testing equipment for reactor pressure vessel

    International Nuclear Information System (INIS)

    Kim, Kor R.; Kim, Jae H.; Lee, Jae C.

    1996-06-01

    The selected weld areas of a reactor pressure vessel and adjacent piping are examined by the remote mechanized ultrasonic testing (MUT) equipment. Since the MUT equipment was purchased from southwest Research Institute (SwRI) in April 1985, 15 inservice inspections and 5 preservice inspections are performed with this MUT equipment. However due to the old age of the equipment and frequent movements to plant sites, the reliability of examination was recently decreased rapidly and it is very difficult to keep spare parts. In order to resolve these problems and to meet the strong request from plant sites, we intend to develop a new 3-axis control system including hardware and software. With this control system, we expect more efficient and reliable examination of the nozzle to shell weld areas, which is specified in ASME Code Section XI. The new 3-axis control system hardware and software were designed and development of our own control system, the advanced technologies of computer control mechanism were established and examination reliability of the nozzle to shell weld area was improved. With the development of our 3-axis control system for PaR ISI-2 computer control system, the reliability of nozzle to shell weld area examination has been improved. The established technologies from the development and detailed analysis of existing control system, are expected to be applied to the similar control systems in nuclear power plants. (author). 12 refs., 4 tabs., 33 figs

  15. Artificial intelligence and ultrasonic tests in detection of defects

    International Nuclear Information System (INIS)

    Barrera Cardiel, G.; Fabian Alvarez, M. a.; Velez Martinez, M.; Villasenor, L.

    2001-01-01

    One of the most serious problems in the quality control of welded unions is the location, identification and classification of defects. As a solution to this problem, a technique for classification, applicable to welded unions done by electric arc welding as well as by friction, is proposed; it is based on ultrasonic signals. The neuronal networks proposed are Kohonen and Multilayer Percept ron, all in a virtual instrument environment. Currently the techniques most used in this field are: radiological analysis (X-rays) and ultrasonic analysis (ultrasonic waves). The X-ray technique in addition to being dangerous requires highly specialized personnel and equipment, therefore its use is restricted. The ultrasonic technique, in spite of being one of the most used for detection of discontinuities, requires personnel with wide experience in the interpretation of ultrasonic signals, this is a time-consuming process which necessarily increases its operation cost. The classification techniques that we propose turn out to be safe, reliable, inexpensive and easy to implement for the solution of this important problem. (Author) 8 refs

  16. Progress and Challenges of Ultrasonic Testing for Stress in Remanufacturing Laser Cladding Coating.

    Science.gov (United States)

    Yan, Xiao-Ling; Dong, Shi-Yun; Xu, Bin-Shi; Cao, Yong

    2018-02-13

    Stress in laser cladding coating is an important factor affecting the safe operation of remanufacturing components. Ultrasonic testing has become a popular approach in the nondestructive evaluation of stress, because it has the advantages of safety, nondestructiveness, and online detection. This paper provides a review of ultrasonic testing for stress in remanufacturing laser cladding coating. It summarizes the recent research outcomes on ultrasonic testing for stress, and analyzes the mechanism of ultrasonic testing for stress. Remanufacturing laser cladding coating shows typical anisotropic behaviors. The ultrasonic testing signal in laser cladding coating is influenced by many complex factors, such as microstructure, defect, temperature, and surface roughness, among others. At present, ultrasonic testing for stress in laser cladding coating can only be done roughly. This paper discusses the active mechanism of micro/macro factors in the reliability of stress measurement, as well as the impact of stress measurement on the quality and safety of remanufacturing components. Based on the discussion, this paper proposes strategies to nondestructively, rapidly, and accurately measure stress in remanufacturing laser cladding coating.

  17. Method of case hardening depth testing by using multifunctional ultrasonic testing instrument

    International Nuclear Information System (INIS)

    Salchak, Y A; Sednev, D A; Ardashkin, I B; Kroening, M

    2015-01-01

    The paper describes usability of ultrasonic case hardening depth control applying standard instrument of ultrasonic inspections. The ultrasonic method of measuring the depth of the hardened layer is proposed. Experimental series within the specified and multifunctional ultrasonic equipment are performed. The obtained results are compared with the results of a referent method of analysis. (paper)

  18. Recent developments in the ultrasonic testing of austenitic steel welds

    International Nuclear Information System (INIS)

    Launay, J.P.; Olivera, J.J.; Thomas, A.

    1980-12-01

    The case of the longitudinal welding of the primary tube rings of the Fessenheim-1 power station has been studied. The methodology utilized includes the following aspects; metallographic study, effect of the orientation of the structure on the spreading of longitudinal ultrasonic waves, parametric study of the detection of artificial reflectors in different positions and the fabrication of special sensors [fr

  19. Recording length criteria as applied in ultrasonic testing

    International Nuclear Information System (INIS)

    Fischer, E.; Kroening, M.; Schober, H.; Fischdick, H.

    1983-01-01

    An appreciable method used to assess the quality and integrity of safety-related components in light water reactors is the ultrasonic examination, in which case great importance is attributed to the criteria pertaining to recording length and permissible defect size. The development of the recording length criteria as applied when employing this method of examination is portrayed, the latter being based on the criteria which have proven themselves throughout long years of practice in the examination of conventional components. When taking these criteria into account the application of conventional ultrasonic techniques often leads to problems in the case of thick-walled components the reason being that indications are overrated. Taking the design of reactor components as the basic point of consideration, modified criteria are derived particularly when the size of discontinuities calculated by fracture mechanics analyses is taken into account. The introduction of new ultrasonic examination techniques such as, for example, focussed probes revealed that a considerably more realistic assessment is possible and consequently results in a reduction of unnecessary repairs. A comparison of the size of indications determined using conventional and analytical technqiues renders possible the anchoring of an intermediate stage in the evaluation of indications which is encompassed in the consideration of the bundle divergence. Thus a new concept is realized for the evaluation of ultrasonic indications detected in reactor components, which in the meantime has found its way into the associated regulatory guides. (orig.)

  20. Ultrasonic and advanced methods for nondestructive testing and material characterization

    National Research Council Canada - National Science Library

    Chen, C. H

    2007-01-01

    ... and physics among others. There are at least two dozen NDT methods in use. In fact any sensor that can examine the inside of material nondestructively is useful for NDT. However the ultrasonic methods are still most popular because of its capability, flexibility, and relative cost effectiveness. For this reason this book places a heavy emphasis...

  1. Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer

    Energy Technology Data Exchange (ETDEWEB)

    ANDREWS, J.E.

    2000-01-27

    This document comprises the Acceptance Test Report for the 241-AZ-101 Ultrasonic Interface Level Analyzer. This document presents the results of Acceptance Testing of the 241-AZ-101 Ultrasonic Interface Level Analyzers (URSILLAs). Testing of the URSILLAs was performed in accordance with ATP-260-001, ''URSILLA Pre-installation Acceptance Test Procedure''. The objective of the testing was to verify that all equipment and components function in accordance with design specifications and original equipment manufacturer's specifications.

  2. Case study on water based cellulose couplant in contact type ultrasonic testing

    Directory of Open Access Journals (Sweden)

    Shivamurthy B.

    2018-01-01

    Full Text Available In this paper the ultrasonic test performance of water based Methylcellulose couplant on steel is reported. The couplant used in the ultrasonic testing has an influence on the amplitude of the pulse echo signal. The ultrasonic energy which is transmitted from the transducer to the test material, through the couplant which is present in the interface. The amplitudes of back wall echo increases with increasing acoustic impedance of the couplant. In this research work couplant was prepared by using 0 to 50g of methylcellulose in steps of 10g in 250 ml of water. All five types of water based methylcellulose couplant were used for testing a standard stainless steel calibration U2 block. The effect on the amplitudes of back wall echoes was studied and best possible combination of water and methylcellulose are reported.

  3. Standard practice for ultrasonic testing of wrought products

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2013-01-01

    1.1 Purpose—This practice establishes the minimum requirements for ultrasonic examination of wrought products. Note 1—This standard was adopted to replace MIL-STD-2154, 30 Sept. 1982. This standard is intended to be used for the same applications as the document which it replaced. Users should carefully review its requirements when considering its use for new, or different applications, or both. 1.2 Application—This practice is applicable for examination of materials such as, wrought metals and wrought metal products. 1.2.1 Wrought Aluminum Alloy Products—Examination shall be in accordance with Practice B 594. 1.3 Acceptance Class—When examination is performed in accordance with this practice, engineering drawings, specifications, or other applicable documents shall indicate the acceptance criteria. Five ultrasonic acceptance classes are defined in Table 1. One or more of these classes may be used to establish the acceptance criteria or additional or alternate criteria may be specified. 1.4 Ord...

  4. An efficient ultrasonic SAFT imaging for pulse-echo immersion testing

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Hong Wei [Changsha University of Science and Technology, Changsha (China); Jeong, Hyun Jo [Div. of Mechanical and Automotive Engineering, Wonkwang University, Iksan (Korea, Republic of)

    2017-04-15

    An ultrasonic synthetic aperture focusing technique (SAFT) using a root mean square (RMS) velocity model is proposed for pulse-echo immersion testing to improve the computational efficiency. Considering the immersion ultrasonic testing of a steel block as an example, three kinds of imaging were studied (B-Scan, SAFT imaging based on ray tracing technology and RMS velocity). The experimental results show that two kinds of SAFT imaging have almost the same imaging performance, while the efficiency of RMS velocity SAFT imaging is almost 25 times greater than the SAFT based on Snell's law.

  5. Electrical resistivity and ultrasonic measurements during sequential fracture test of cementitious composite

    Directory of Open Access Journals (Sweden)

    V. Veselý

    2014-10-01

    Full Text Available Cracks in cover of reinforced and pre-stressed concrete structures significantly influence the ingress of deleterious species causing decrease in durability of these structures. The paper is focused on the effect of fracture process on two selected physical parameters of concrete – the electrical resistivity and the ultrasonic pulse passing time – which might be employed as the quality indicator of concrete cover within (nondestructive procedure(s of assessment of the structural durability. The concrete electrical resistivity and ultrasonic passing time were investigated here with respect to two variants of treatment of the test specimens’ surface (the pre-dried surface and the wet surface. Test configuration of three-point bending of notched beam was utilized to control the crack propagation; the fracture process passed through several loading–unloading sequences between which the electrical resistivity and ultrasonic passing time readings over the fractured region were performed. Equivalent elastic crack model was used for estimation of the fracture advance (described via the effective crack length at the loading stages corresponding to the resistivity and ultrasonic measurements. Relationships between changes of both the concrete resistivity and ultrasonic pulse passing time and the effective crack length is determined and discussed.

  6. Estimation of single crystal elastic constants using ultrasonic testing - a feasibility study

    International Nuclear Information System (INIS)

    Phani Kumar, K.K.; Rentala, Vamsi Krishna; Gautam, Jaiprakash; Mylavarapu, Phani

    2015-01-01

    Estimation of single crystal elastic constants (SCEC) of metallic materials is of paramount importance in the development of crystal plasticity based models as well as for studying the effect of microstructure on wave propagation. SCEC are usually determined destructively by tensile and shear loading a single crystal specimen. These constants can also be estimated non-destructively, using X-ray diffraction measurements on a polycrystalline specimen. However, the aforementioned procedures have a limitation of either the sample size (in case of X-ray diffraction) or, availability of single crystal (in case of destructive testing). Hence, in this study, an effort has been undertaken to estimate SCEC by subjecting polycrystalline specimens to ultrasonic testing. Ultrasonic longitudinal and shear velocities, longitudinal attenuation coefficient and ultrasonic backscattered grain noise will be measured on pure Cu specimen. Further, these parameters will also be calculated analytically using existing relationships involving, elastic constants, grain size probability level, ultrasonic longitudinal and shear wave velocities, attenuation coefficient and backscattered grain noise. By minimizing the difference between experimentally measured and analytically calculated ultrasonic parameters, an attempt will be made to estimate single crystal elastic constants. (author)

  7. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    International Nuclear Information System (INIS)

    Mosley, W.C.

    1990-01-01

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium

  8. Ultrasonic testing of fatigue cracks under various conditions

    International Nuclear Information System (INIS)

    Jessop, T.J.; Cameron, A.G.B.

    1983-01-01

    Reliable detection of the fatigue cracks was possible under all conditions studied. Applied load affected the ultrasonic response in a variety of ways but never more than by 20dB and generally considerably less. Material variations affected the response under applied load by up to 20dB. Oxide in the crack and crack morphology affected the response by up to 9dB (12dB under load). Crack size variations and presence of water had little effect. Sizing accuracy was generally within 2mm although there was a tendency to undersize. The time of flight sizing technique gave the best accuracy if a tensile load was applied

  9. Radiographic and ultrasonic testings of welded joints of 6063 aluminium alloy

    International Nuclear Information System (INIS)

    Oliveira e Silva Mury, A.G. de.

    1980-05-01

    A study on evaluation of weld defects in aluminium butt joints was made in a comparative way through the radiographic and ultrasonic testing. This work was conducted with pipes 5 IPS (6,35 mm thickness) of 6063 aluminium alloy, circumferential TIG welded, due to the difficulty on performing non-destructive testing with this schedule. It was concluded thta ultrasonic testing has adequate sensitivity when setting gain adjustment is made with aid of a reference curve constructed by using a Reference Block (among others studied) with 1,5 mm dia. Hole as reference reflector, and a 5 MHz angle beam search-unit. In this case the ultrasonic testing is more accurate than radiographic testing to detect planar defects like lack of fusion and lack of penetration. Defect sizing by ultrasonic methods employed were 6 and 20 dB drop methods. In spite of your observed limitations concerning the establishment of the real size of defects, the procedure applied was precise for locate and define the weld defects that where found in this study. (author) [pt

  10. Ultrasonic testing of core baffle former bolts of the core tanks of pressurised water reactors

    International Nuclear Information System (INIS)

    Bies, Christian M.; Alaerts, Louis; Bonitz, Frank W.; Devlin, Russell S.; Minogue, Patrick

    2013-01-01

    This article presents the MIDAS VI testing robot used by Westinghouse / WesDyne. This is a remotely operated underwater vehicle which positions ultrasonic probes under camera control. This vehicle makes it possible to substantially reduce the time required for setting up and preparing ultrasonic tests on core baffle former bolts. It has also accelerated the test procedure itself. Test methods have also been developed for bolt types which were hitherto considered incapable of being tested. One of these methods is based on a phased array probe. The article also reports on experiences gained over the course of years in testing core baffle former bolts in European nuclear power plants using the SUPREEM testing robot.

  11. 2014 Accomplishments-Tritium aging studies on stainless steel: Fracture toughness properties of forged stainless steels-Effect of hydrogen, forging strain rate, and forging temperature

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-02-01

    Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or delayed failure of a tritium reservoir. The factors that affect the tendency for crack formation and propagation include: Environment; steel type and microstructure; and, vessel configuration (geometry, pressure, residual stress). Fracture toughness properties are needed for evaluating the long-term effects of tritium on their structural properties. Until now, these effects have been characterized by measuring the effects of tritium on the tensile and fracture toughness properties of specimens fabricated from experimental forgings in the form of forward-extruded cylinders. A key result of those studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. New experimental research programs are underway and are designed to measure tritium and decay helium effects on the cracking properties of stainless steels using actual tritium reservoir forgings instead of the experimental forgings of past programs. The properties measured should be more representative of actual reservoir properties because the microstructure of the specimens tested will be more like that of the tritium reservoirs. The programs are designed to measure the effects of key forging variables on tritium compatibility and include three stainless steels, multiple yield strengths, and four different forging processes. The effects on fracture toughness of hydrogen and crack orientation were measured for type 316L forgings. In addition, hydrogen effects on toughness were measured for Type 304L block forgings having two different yield strengths. Finally, fracture toughness properties of type 304L

  12. Contribution of the ultrasonic simulation to the testing methods qualification process

    International Nuclear Information System (INIS)

    Le Ber, L.; Calmon, P.; Abittan, E.

    2001-01-01

    The CEA and EDF have started a study concerning the simulation interest in the qualification of nuclear components control by ultrasonic methods. In this framework, the simulation tools of the CEA, as CIVA, have been tested on real control. The method and the results obtained on some examples are presented. (A.L.B.)

  13. Applicability of gamma radiography and ultrasonic testing in welds and castings

    International Nuclear Information System (INIS)

    Krishnamurthy, K.; Wamorkar, R.R.; Jayakumar, T.K.

    1977-01-01

    Technical limitations and advantages of gamma radiography and ultrasonic techniques for flow detection in welds and castings, have been discussed. Limitations of both the testing methods due to orientation, shape and location of defects have been analysed and a few experimental results are presented. Dependence of inspection sensitivity of both the techniques for different types of targets and defects has been indicated. (author)

  14. NDE reliability gains from combining eddy-current and ultrasonic testing

    International Nuclear Information System (INIS)

    Horn, D.; Mayo, W.R.

    1999-01-01

    We investigate statistical methods for combining the results of two complementary inspection techniques, eddy-current and ultrasonic testing. The reliability of rejection/acceptance decisions based on combined information is compared with that based on each inspection technique individually. The measured reliability increases with the amount of information incorporated in the decision. (author)

  15. Advanced ultrasonic techniques for nondestructive testing of austenitic and dissimilar welds in nuclear facilities

    Science.gov (United States)

    Juengert, Anne; Dugan, Sandra; Homann, Tobias; Mitzscherling, Steffen; Prager, Jens; Pudovikov, Sergey; Schwender, Thomas

    2018-04-01

    Austenitic stainless steel welds as well as dissimilar metal welds with nickel alloy filler material, used in safety relevant parts of nuclear power plants, still challenge the ultrasonic inspection. The weld material forms large oriented grains that lead, on the one hand, to high sound scattering and, on the other hand, to inhomogeneity and to the acoustic anisotropy of the weld structure. The ultrasonic wave fronts do not propagate linearly, as in ferritic weld joints, but along the curves, which depend on the specific grain structure of the weld. Due to the influence of these phenomena, it is difficult to analyze the inspection results and to classify the ultrasonic indications, which could be both from the weld geometry and from the material defects. A correct flaw sizing is not possible. In an ongoing research project, different techniques to improve the reliability of ultrasonic testing at these kinds of welds are investigated. In a first step (in the previous research project) two ultrasonic inspection techniques were developed and validated on plane test specimens with artificial and realistic flaws. In the ongoing project, these techniques are applied to circumferential pipe welds with longitudinal and transverse flaws. The technique developed at the Federal Institute for Materials Research and Testing (BAM) in Germany uses a combination of ray tracing and synthetic aperture focusing technique (SAFT). To investigate the unknown grain structure, the velocity distribution of weld-transmitting ultrasound waves is measured and used to model the weld by ray tracing. The second technique, developed at the Fraunhofer Institute for Nondestructive Testing (IZFP) in Germany, uses Sampling Phased Array (Full Matrix Capture) combined with the reverse phase matching (RPM) and the gradient elastic constant descent algorithm (GECDM). This inspection method is able to estimate the elastic constants of the columnar grains in the weld and offers an improvement of the

  16. Development of ultrasonic testing scanner for NPP steam generator tubes (I)

    Energy Technology Data Exchange (ETDEWEB)

    Shin, J. I.; Huh, H

    1998-12-01

    Testing tubes are designed and fabricated to investigate the optimum test conditions through the various experiments. The proto-type P/C-controlled automatic rotating scanner is fabricated to obtain the ultrasonic data automatically from test tubes. It was attempted to visualize the shape of defects presented inside the specimen using peak amplitude at each point. However, further research works will be needed to be applied at the plant site as a more reliable technology.

  17. Development of ultrasonic testing scanner for NPP steam generator tubes (I)

    International Nuclear Information System (INIS)

    Shin, J. I.; Huh, H.

    1998-12-01

    Testing tubes are designed and fabricated to investigate the optimum test conditions through the various experiments. The proto-type P/C-controlled automatic rotating scanner is fabricated to obtain the ultrasonic data automatically from test tubes. It was attempted to visualize the shape of defects presented inside the specimen using peak amplitude at each point. However, further research works will be needed to be applied at the plant site as a more reliable technology

  18. Modeling of Closed-Die Forging for Estimating Forging Load

    Science.gov (United States)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2017-02-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  19. Wear Analysis of Die Inserts in the Hot Forging Process of a Forked Type Forging Using Reverse Scanning Techniques

    Directory of Open Access Journals (Sweden)

    Łukasz Dworzak

    2017-12-01

    Full Text Available This article presents a wear analysis of die inserts used in the hot forging process of a forked forging (yoke, an element applied in steering systems of passenger vehicles. Studies involved the application of an original reverse scanning method intended for rapid and reliable wear analysis of forging tools (with complicated shape affording easy assessment without the need to dismount tools from the forging unit. The developed method involves analysis of progressive wear of forging tools based on measurements (scanning of forgings periodically collected from the process and constitutes a useful tool for measurement and testing. As the authors’ earlier works have demonstrated, the proposed new approach to analysis of tool wear with the application of reverse 3D scanning has proven successful in multiple instances in the case of axially symmetrical objects. The presented results of studies indicate that it is possible to utilize the expanded method to analyze the lifetime of forging tools, including tools with complex geometry. Application of the reverse scanning method allows for continuous and practical monitoring of the condition of forging tools over the course of the forging process and should have a positive impact on improving production output and reducing production costs.

  20. Development and efficiency assessment of process lubrication for hot forging

    Science.gov (United States)

    Kargin, S.; Artyukh, Viktor; Ignatovich, I.; Dikareva, Varvara

    2017-10-01

    The article considers innovative technologies in testing and production of process lubricants for hot bulk forging. There were developed new compositions of eco-friendly water-graphite process lubricants for hot extrusion and forging. New approaches to efficiency assessment of process lubricants are developed and described in the following article. Laboratory and field results are presented.

  1. Radiometric and ultrasonic testing of vibrating roller compacting effects

    International Nuclear Information System (INIS)

    Prikryl, F.; Habarta, J.; Kovarikova, E.

    1977-01-01

    A hole was filled with two layers of concrete mixture. Each layer was compacted using a Dynapac CA 25 vibrating roller 10,000 kg in weight, operating with a frequency of 30 Hz. A concrete block thus produced had dimensions of 11.0x2.5 m and a height of 1.6 m. After the concrete block hardening (roughly 120 days) drill cores were bored and bulk density was determined using nondestructive methods. Bulk density determination of the concrete between the drill cores was conducted using a 137 Cs emitter of an activity of 89 GBq, a FHZ-88b Geiger-Mueller counter was used as the detector. The emitter and detector were placed to touch the bore wall and were lowered to different depths in 10 cm increments. 10 count rate values were measured in each depth. The measurement time was chosen such that the decay statistical error did not exceed 1;. Bulk density of the individual segments of the drill cores was determined using 60 Co of an activitBy of 55 Mq as the radiation source and a TESLA 20/100 GWl GM counter as the detector. The detector operating voltage was 1240 V. Ultrasonic measurements were conducted using the USME-5 instrument. The measured bulk density values show that the compacting of a concrete layer 80 cm in thickness using a vibrating roller is sufficiently efficient. Both nondestructive methods were well proven, the results show that bulk density values in different depths differ due to concrete moisture content. (J.P.)

  2. Visualization of flaws within heavy section ultrasonic test blocks using high energy computed tomography

    International Nuclear Information System (INIS)

    House, M.B.; Ross, D.M.; Janucik, F.X.; Friedman, W.D.; Yancey, R.N.

    1996-05-01

    The feasibility of high energy computed tomography (9 MeV) to detect volumetric and planar discontinuities in large pressure vessel mock-up blocks was studied. The data supplied by the manufacturer of the test blocks on the intended flaw geometry were compared to manual, contact ultrasonic test and computed tomography test data. Subsequently, a visualization program was used to construct fully three-dimensional morphological information enabling interactive data analysis on the detected flaws. Density isosurfaces show the relative shape and location of the volumetric defects within the mock-up blocks. Such a technique may be used to qualify personnel or newly developed ultrasonic test methods without the associated high cost of destructive evaluation. Data is presented showing the capability of the volumetric data analysis program to overlay the computed tomography and destructive evaluation (serial metallography) data for a direct, three-dimensional comparison

  3. Non-destruction testing of natural stones by ultrasonic attenuation measurements

    International Nuclear Information System (INIS)

    Volkwein, A.

    1982-01-01

    As a basis for an intended nondestructive quality test of components made of natural stones an ultrasonic testing method was developed by which natural defects in the stone can be detected and localized. Selective fault detection by determination of sound velocity not being possible and tests by pulse echo method failing for most kinds of natural stones because of coarse grain, the investigations showed that an attenuation measurement in transmission technique will achieve the goal. For generation of transverse waves longitudinal search units were arranged in pairs underwater and directed on a plate of natural stone at a certain angle. As a measure for sound attenuation the amplitudes of the sound waves received were measured at different points on the plate. The bending tensile strengths of specimens from a plate gave a satisfying correlation with the ultrasonic attenuations measured before. (orig.) [de

  4. Focussed probes ultrasonic follow-up of actual flaw growth during fatigue testing

    International Nuclear Information System (INIS)

    Cinotti, C.; Dufresne, J.; Prot, A.C.; Touffait, A.M.; Saglio, R.

    1979-01-01

    A programme was undertaken to follow-up the growth of actual flaws purposely introduced during the welding process of five test specimens. The aim of this programme is to measure the actual size of the cracks which develop from the known defects during the fatigue testing. The sizing method is based on the use of focussed probes, which allow good accuracy and repeatability, as well as good sensitivity. Examples are given of the first results: sizing before testing, then step by step during the fatigue testing and also under compression. This last point is very important in view of the ultrasonic testing during periodic in-service inspection

  5. Application of Phased Array Ultrasonic Testing (PAUT) on Single V-Butt Weld Integrity Determination

    International Nuclear Information System (INIS)

    Amry Amin Abas; Mohd Kamal Shah Shamsudin; Norhazleena Azaman

    2015-01-01

    Phased Array Ultrasonic Testing (PAUT) utilizes arrays of piezoelectric elements that are embedded in an epoxy base. The benefit of having such kind of array is that beam forming such as steering and focusing the beam front possible. This enables scanning patterns such as linear scan, sectorial scan and depth focusing scan to be performed. Ultrasonic phased array systems can potentially be employed in almost any test where conventional ultrasonic flaw detectors have traditionally been used. Weld inspection and crack detection are the most important applications, and these tests are done across a wide range of industries including aerospace, power generation, petrochemical, metal billet and tubular goods suppliers, pipeline construction and maintenance, structural metals, and general manufacturing. Phased arrays can also be effectively used to profile remaining wall thickness in corrosion survey applications. The benefits of PAUT are simplifying inspection of components of complex geometry, inspection of components with limited access, testing of welds with multiple angles from a single probe and increasing the probability of detection while improving signal-to-noise ratio. This paper compares the result of inspection on several specimens using PAUT as to digital radiography. The specimens are welded plates with single V-butt weld made of carbon steel. Digital radiography is done using blue imaging plate with x-ray source. PAUT is done using Olympus MX2 with 5 MHz probe consisting of 64 elements. The location, size and length of defect is compared. (author)

  6. Research on Fatigue Damage of Compressor Blade Steel KMN-I Using Nonlinear Ultrasonic Testing

    Directory of Open Access Journals (Sweden)

    Pengfei Wang

    2017-01-01

    Full Text Available The fatigue damage of compressor blade steel KMN-I was investigated using nonlinear ultrasonic testing and the relation curve between the material nonlinearity parameter β and the fatigue life was obtained. The results showed that the nonlinearity parameter increased first and then decreased with the increase of the fatigue cycles. The microstructures were observed by scanning electron microscopy (SEM. It was found that some small defects like holes and pits appeared in the material matrix with the increase of the fatigue cycles, and the nonlinearity parameter increased correspondingly. The nonlinearity parameter reached the peak value when the microcracks initiated, and the nonlinearity parameter began to decrease when the microcracks further propagated to macrocracks. Therefore, it is proved that the nonlinearity parameter can be used to characterize the initiation of microcracks at the early stage of fatigue, and a method of evaluating the fatigue life of materials by nonlinear ultrasonic testing is proposed.

  7. Characterization of Heat Treated Titanium-Based Implants by Nondestructive Eddy Current and Ultrasonic Tests

    Science.gov (United States)

    Mutlu, Ilven; Ekinci, Sinasi; Oktay, Enver

    2014-06-01

    This study presents nondestructive characterization of microstructure and mechanical properties of heat treated Ti, Ti-Cu, and Ti-6Al-4V titanium-based alloys and 17-4 PH stainless steel alloy for biomedical implant applications. Ti, Ti-Cu, and 17-4 PH stainless steel based implants were produced by powder metallurgy. Ti-6Al-4V alloy was investigated as bulk wrought specimens. Effects of sintering temperature, aging, and grain size on mechanical properties were investigated by nondestructive and destructive tests comparatively. Ultrasonic velocity in specimens was measured by using pulse-echo and transmission methods. Electrical conductivity of specimens was determined by eddy current tests. Determination of Young's modulus and strength is important in biomedical implants. Young's modulus of specimens was calculated by using ultrasonic velocities. Calculated Young's modulus values were compared and correlated with experimental values.

  8. Evaluation of bonding in Kamini plate type fuel elements using ultrasonic immersion testing and metallography

    International Nuclear Information System (INIS)

    Muralidhar, S.; Pandey, V.D.; Mahule, K.N.; Prasad, G.J.; Ghosh, J.K.; Ganguly, C.

    1989-01-01

    Plate type fuel elements have been fabricated for the neutron source reactor 'KAMINI' in the Radiometallurgy Division. These plate fuel elements have been fabricated using the picture frame technique. An important step in the evaluation of the quality of the plate fuel elements is the non-destructive inspection of bonding between the clad plates and the meat and the picture frame. From the available techniques for lack of bond inspection, a choice was made to use the ultrasonic immersion testing technique. This report records the experience gained in the development of the ultrasonic immersion testing technique for the evaluation of bonding in these fuel plates, with a back-up support of metallography. (author). 7 refs., 9 figs

  9. Application of acoustical holography for construction shadow images in ultrasonic testing

    International Nuclear Information System (INIS)

    Kutzner, J.; Zimpfer, J.

    1977-01-01

    The full-scale, three-dimensional presentation of material defects by means of acoustical holography is limited on the one hand by an insufficient resolving power in depth of the procedure and, on the other hand, by the fact that the defects of the material to be examined often reflect mirror-like. Examined is the possible range of reducing these limitations by means of constructing shadow images of defects in ultrasonic testing without - as it is usually done - reconstructing the sonic field reflected by the flow but reconstructing the sonic field diffracted at the flow by means of acoustical holography. It has been shown that acoustical holography, during which the amplitude information is always analyzed as well as - on principle - the phase information, improves the efficiency of ultrasonic testing to a large extent. (orig.) [de

  10. High Temperature Ultrasonic Transducers : Material Selection and Testing

    Science.gov (United States)

    Bar-Cohen, Yoseph; Bruno, Alessandro

    2012-01-01

    The task of my two-months internship was to test different materials to be used to build an high temperature transducer, to develop some prototypes and to test their performance, to assess the reliability of commercial product rated for such a temperature, as well as to collaborate in developing the signal processing code to measure the condensed water levels.

  11. Research on Fatigue Damage of Compressor Blade Steel KMN-I Using Nonlinear Ultrasonic Testing

    OpenAIRE

    Wang, Pengfei; Wang, Weiqiang; Li, Jianfeng

    2017-01-01

    The fatigue damage of compressor blade steel KMN-I was investigated using nonlinear ultrasonic testing and the relation curve between the material nonlinearity parameter β and the fatigue life was obtained. The results showed that the nonlinearity parameter increased first and then decreased with the increase of the fatigue cycles. The microstructures were observed by scanning electron microscopy (SEM). It was found that some small defects like holes and pits appeared in the material matrix w...

  12. Ultrasonic testing of large blocks for prestressed cast iron pressure vessels

    International Nuclear Information System (INIS)

    Stelling, H.A.

    1979-01-01

    Ultrasonic tests were made on plate specimen and large blocks of perlit cast iron with lamellar graphite. Aims of the investigations were the control of material porperties, the flaw detection and flaw classification. The material properties were classified by sound velocity and attenuation measurements. Flaw detection and flaw size estimation methods were modified with regard to the acoustic properties, the microstructure and the reflectivity of typical flaws in castings. Special localisation and flaw size estimation techniques are discussed. (orig.)

  13. Improved ultrasonic nondestructive testing of pressure vessels. Annual progress report, August 1, 1975--July 31, 1976

    International Nuclear Information System (INIS)

    Frederick, J.R.; Fairchild, R.C.; Anderson, B.H.

    1977-07-01

    A synthetic aperture focusing technique for ultrasonic testing (SAFT UT) is described. The technique employs a single scanned transducer operating in pulse-echo mode with digital data acquisition and synthetic aperture post-processing to provide high lateral and longitudinal resolution. The extension of previously developed algorithms to provide volumetric processing and display is described. The design of a refreshed grey-scale display to provide interactive display of SAFT UT data is described

  14. Five years of testing using the simi-automated ultrasonic time of flight diffraction system

    International Nuclear Information System (INIS)

    Webber, S.A.

    2002-01-01

    This paper provides a brief description of the Time of Flight Diffraction (TOFD) test system and also describes a couple of case histories where the system has been successfully applied. The T.O.F.D. system has been contrasted with the conventional manual ultrasonic technique. Whilst the T.O.F.D. system has proven potential, and is without doubt a valuable tool that will continue to gain market share in the inspection industry, conventional manual ultrasonics still has its part to play and will survive for some time to come. One of the outstanding issues facing the T.O.F.D. systems is the question of acceptance testing which is still the predominant convention specified in most standards. Training for a T.O.F.D. system technician is particularly important and the author suggests there are more traps for the unwary than with the conventional manual ultrasonic systems. The overall judgement of the T.O.F.D. system is that it is a most welcome and powerful tool in the hands of the right operator and will do much to boost the prominence of Non-Destructive Testing

  15. Gating techniques for ultrasonic thickness testing using flaw detectors

    Energy Technology Data Exchange (ETDEWEB)

    Holloway, P., E-mail: paul@hollowayndt.com [Holloway NDT & Engineering Inc., Georgetown, Ontario (Canada)

    2016-05-15

    The purpose of this article is to provide guidance on settings and methods, in particular the careful use of gating, to ensure accuracy of thickness testing on corroded steel and other metallic components. Specific applications include boiler tubes, tank floors, piping and vessels where the testing is performed from the OD or top surfaces, inspecting for metal loss due to corrosion on the opposite side. (author)

  16. Mechanical properties of the as-forged and the forged-and-milled steels for reactor pressure vessel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Bong Sang; Yoon, Ji Hyun; Kim, Joo Hak; Oh, Yong Jun; Hong, Jun Hwa [Korea Atomic Energy Research Institute, Taejeon (Korea)

    2001-04-01

    The mechanical properties of the as-forged and the forged and milled SA508-Gr.3 reactor pressure vessel steels were evaluated. The full Charpy impact curves obtained for four different locations in test materials. The various data including yield strengths, tensile strengths, elongations were obtained from the tensile strengths, elongations were obtained from the tensile test results for two locations in test materials. The detailed test results were integrated and analysed in this report. 6 refs., 7 figs., 5 tabs. (Author)

  17. Advancements in the technologies for mechanized ultrasonic testing

    International Nuclear Information System (INIS)

    Sterke, A. de.

    1976-01-01

    Review is given of the techniques applied, with an accent on weld testing and examination of nuclear pressure vessels during fabrication and periodically. The use of multiprobe systems, the merits of data recording, the present restrictions, the requirements and the trends are examined

  18. Study of different ultrasonic focusing methods applied to non destructive testing

    International Nuclear Information System (INIS)

    El Amrani, M.

    1995-01-01

    The work presented in this thesis concerns the study of different ultrasonic focusing techniques applied to Nondestructive Testing (mechanical focusing and electronic focusing) and compares their capabilities. We have developed a model to predict the ultrasonic field radiated into a solid by water-coupled transducers. The model is based upon the Rayleigh integral formulation, modified to take account the refraction at the liquid-solid interface. The model has been validated by numerous experiments in various configurations. Running this model and the associated software, we have developed new methods to optimize focused transducers and studied the characteristics of the beam generated by transducers using various focusing techniques. (author). 120 refs., 95 figs., 4 appends

  19. Image based EFIT simulation for nondestructive ultrasonic testing of austenitic steel

    International Nuclear Information System (INIS)

    Nakahata, Kazuyuki; Hirose, Sohichi; Schubert, Frank; Koehler, Bernd

    2009-01-01

    The ultrasonic testing (UT) of an austenitic steel with welds is difficult due to the acoustic anisotropy and local heterogeneity. The ultrasonic wave in the austenitic steel is skewed along crystallographic directions and scattered by weld boundaries. For reliable UT, a straightforward simulation tool to predict the wave propagation is desired. Here a combined method of elastodynamic finite integration technique (EFIT) and digital image processing is developed as a wave simulation tool for UT. The EFIT is a grid-based explicit numerical method and easily treats different boundary conditions which are essential to model wave propagation in heterogeneous materials. In this study, the EFIT formulation in anisotropic and heterogeneous materials is briefly described and an example of a two dimensional simulation of a phased array UT in an austenitic steel bar is demonstrated. In our simulation, a picture of the surface of the steel bar with a V-groove weld is scanned and fed into the image based EFIT modeling. (author)

  20. Field testing and applications of the Ultrasonic Ranging and Data (USRAD) System

    International Nuclear Information System (INIS)

    Dickerson, K.S.; Pickering, D.A.; Blair, M.S.; Espegren, M.L.; Nyquist, J.E.

    1989-01-01

    The Ultrasonic Ranging and Data (USRAD) System is a patented, computerized data acquisition system developed to relate the radiological surveyor's precise physical location to instantaneous radiation data taken during walk-on surveys. The USRAD System incorporates three technologies: radio frequency communications, ultrasonics, and microcomputers. Initial field testing of the USRAD System has resulted in several improvements to walk-on radiological surveys including real-time position data, reproducible survey results, on-site verification of survey coverage, on-site data reduction and graphics, and permanent data storage on magnetic media. Although the USRAD System was developed specifically for use with a gamma-ray detector, it is adaptable to other instruments. Applications of the USRAD System may include verification of remediated and uncontaminated areas, emergency response in mapping pollutant locations after accidents, and characterization of hazardous waste areas. 2 refs., 8 figs

  1. Forging of eccentric co-extruded Al-Mg compounds and analysis of the interface strength

    Science.gov (United States)

    Förster, W.; Binotsch, C.; Awiszus, B.; Lehmann, T.; Müller, J.; Kirbach, C.; Stockmann, M.; Ihlemann, J.

    2016-03-01

    Within the subproject B3 of the Collaborative Research Center 692 it has been shown that Al-Mg compounds with a good bonding quality can be produced by hydrostatic coextrusion. During processing by forging, the aluminum sleeve is thinned in areas of high strains depending on the component geometry. To solve this problem an eccentric core arrangement during co-extrusion was investigated. Based on the results of FE-simulations, the experimental validation is presented in this work. Rods with an offset of 0.25, 0.5 and 0.75 mm were produced by eccentric hydrostatic co-extrusion. Ultrasonic testing was used to evaluate the bonding quality across the entire rods. For the forging investigations the basic process Rising was chosen. The still good bonding quality after forging was examined by dye penetrant testing and optical microscopy. For an optimal stress transfer between the materials across the entire component, a sufficient bonding between the materials is essential. To evaluate the interface strength, a special bending test was developed. For the conception of the bending specimens it was required to analyze the Rising specimens geometry. These analyses were performed using a reconstruction of the geometrical data based on computer tomography (CT) investigations. The comparison with the numerically deter-mined Rising specimen geometry shows good correlation. Parametric Finite Element Analyses of the bending test were used to develop the load case and the specimen geometry. By means of iterative adaption of load application, bearing and specimen geometry parameters, an advantageous stress state and experimentally applicable configuration were found. Based on this conception, the experimental setup was configured and bending tests were performed. The interface strength was deter-mined by the calculation of the maximum interlaminar interfacial tension stress using the experimental interface failure force and the bending FE model.

  2. Experimental testing facilities for ultrasonic measurements in heavy liquid metal

    International Nuclear Information System (INIS)

    Cojocaru, V.; Ionescu, V.; Nicolescu, D.; Nitu, A.

    2016-01-01

    The thermo-physical properties of Heavy Liquid Metals (HLM), like lead or its alloy, Lead Bismuth Eutectic (LBE), makes them attractive as coolant candidates in advanced nuclear systems. The opaqueness, that is common to all liquid metals, disables all optical methods. For this reason ultrasound waves are used in different applications in heavy liquid metal technology, for example for flow and velocity measurements and for inspection techniques. The practical use of ultrasound in heavy liquid metals still needs to be demonstrated by experiments. This goal requires heavy liquid metal technology facility especially adapted to this task. In this paper is presented an experimental testing facility for investigations of Heavy Liquid Metals acoustic properties, designed and constructed in RATEN ICN. (authors)

  3. Characterization of water absorption by CFRP using air-coupled ultrasonic testing

    International Nuclear Information System (INIS)

    Lee, Joo Min; Lee, Joo Sung; Park, Ik Keun; Kim, Yong Kwon

    2014-01-01

    Carbon-fiber-reinforced plastic (CFRP) composites are increasingly being used in a variety of industry applications, such as aircraft, automobiles, and ships because of their high specific stiffness and high specific strength. Aircraft are exposed to high temperatures and high humidity for a long duration during flights. CFRP materials of the aircraft can absorb water, which could decrease the adhesion strength of these materials and cause their volumes to change with variation in internal stress. Therefore, it is necessary to estimate the characteristics of CFRP composites under actual conditions from the viewpoint of aircraft safety. In this study air-coupled ultrasonic testing (ACUT) was applied to the evaluation of water absorption properties of CFRP composites. CFRP specimens were fabricated and immersed in distilled water at 75 degree C for 30, 60, and 120 days, after which their ultrasonic images were obtained by ACUT. The water absorption properties were determined by quantitatively analyzing the changes in ultrasonic signals. Further, shear strength was applied to the specimens to verify the changes in their mechanical properties for water absorption.

  4. Microstructure Evolution and Surface Cracking Behavior of Superheavy Forgings during Hot Forging

    Directory of Open Access Journals (Sweden)

    Zhenhua Wang

    2018-01-01

    Full Text Available In recent years, superheavy forgings that are manufactured from 600 t grade ingots have been applied in the latest generation of nuclear power plants to provide good safety. However, component production is pushing the limits of the current free-forging industry. Large initial grain sizes and a low strain rate are the main factors that contribute to the deformation of superheavy forgings during forging. In this study, 18Mn18Cr0.6N steel with a coarse grain structure was selected as a model material. Hot compression and hot tension tests were conducted at a strain rate of 10−4·s−1. The essential nucleation mechanism of the dynamic recrystallization involved low-angle grain boundary formation and subgrain rotation, which was independent of the original high-angle grain boundary bulging and the presence of twins. Twins were formed during the growth of dynamic recrystallization grains. The grain refinement was not obvious at 1150°C. A lowering of the deformation temperature to 1050°C resulted in a fine grain structure; however, the stress increased significantly. Crack-propagation paths included high-angle grain boundaries, twin boundaries, and the insides of grains, in that order. For superheavy forging, the ingot should have a larger height and a smaller diameter.

  5. Investigation of lateral strains involved in ultrasonic pulse velocity test by using finite element methods

    International Nuclear Information System (INIS)

    Malik, A.A.

    2016-01-01

    In a previous study it was found that dynamic modulus (E) obtained from Impulse Load Test (ILT) is lower than dynamic modulus obtained from Ultrasonic Pulse Velocity Test (UPVT), which is theoretically not correct. In order to investigate this problem, the theoretical aspects involved in E-Calculations were checked by calculating the lateral strain involved in UPVT. Two finite element software programs (Marc and Patran) were selected for this purpose. In addition the effect of diameter on lateral strains of 12 inch length concrete samples was also investigated. (author)

  6. Ultrasonic Stir Welding

    Science.gov (United States)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  7. Test concept for weld seam testing by means of ultrasonics on the core containment vessel of pressurized water reactors

    International Nuclear Information System (INIS)

    Kappes, W.; Rockstroh, B.; Walte, F.; Huebschen, G.; D'Annucci, F.; Bonitz, F.; Franke, H.

    1996-01-01

    A test solution was found for the mechanised ultrasonic testing of Austenitic X weld seams on the core containment vessel of pressurised water reactors in the combination of the piezo-electric test heads 55SEL3 and SEK3, with which the necessary sensitivity of detection is achieved. Different variants of the test head system were tested, where the systems produced with piezo-electric composite test heads with a height of 15 mm are suitable for use in narrow gaps between the core containment vessel and the thermal shield. The test head materials were selected with regard to compliance with the required resistance to radiation. A further variant is based on EMUS group radiators for exciting SH waves which, owing to the low effect on the SH wave of the weld seam structure and the electronic setting of the sounding angle, make a simple test head system consisting of only two test heads possible. (orig./MM) [de

  8. Crack initiation and propagation on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing

    Directory of Open Access Journals (Sweden)

    G. M. Domínguez Almaraz

    2015-10-01

    Full Text Available Crack initiation and propagation have been investigated on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing. Three controlled actions were implemented in order to carry out fatigue tests at very high frequency on this material of low thermal conductivity, they are: a The applying load was low to limit heat dissipation at the specimen neck section, b The dimensions of testing specimen were small (but fitting the resonance condition, in order to restraint the temperature gradient at the specimen narrow section, c Temperature at the specimen neck section was restrained by immersion in water or oil during ultrasonic fatigue testing. Experimental results are discussed on the basis of thermo-mechanical behaviour: the tail phenomenon at the initial stage of fatigue, initial shear yielding deformation, crazed development on the later stage, plastic strain on the fracture surface and the transition from low to high crack growth rate. In addition, a numerical analysis is developed to evaluate the J integral of energy dissipation and the stress intensity factor K, with the crack length

  9. Research on Automatic Positioning System of Ultrasonic Testing of Wind Turbine Blade Flaws

    Science.gov (United States)

    Liu, Q. X.; Wang, Z. H.; Long, S. G.; Cai, M.; Cai, M.; Wang, X.; Chen, X. Y.; Bu, J. L.

    2017-11-01

    Ultrasonic testing technology has been used essentially in non-destructive testing of wind turbine blades. However, it is fact that the ultrasonic flaw detection method has inefficiently employed in recent years. This is because the testing result will illustrate a small deviation due to the artificial, environmental and technical factors. Therefore, it is an urgent technical demand for engineers to test the various flaws efficiently and quickly. An automatic positioning system has been designed in this paper to record the moving coordinates and the target distance in real time. Simultaneously, it could launch and acquire the sonic wave automatically. The ADNS-3080 optoelectronic chip is manufactured by Agilent Technologies Inc, which is also utilized in the system. With the combination of the chip, the power conversion module and the USB transmission module, the collected data can be transmitted from the upper monitor to the hardware that could process and control the data through software programming. An experiment has been designed to prove the reliability of automotive positioning system. The result has been validated by comparing the result collected form LABVIEW and actual plots on Perspex plane, it concludes that the system possesses high accuracy and magnificent meanings in practical engineering.

  10. Inspection device for external examination of pressure vessels, preferably for ultrasonic testing of reactor vessels

    International Nuclear Information System (INIS)

    Figlhuber, D.; Gallwas, J.; Weber, R.; Weber, J.

    1978-01-01

    The inspection device is placed in the annular gap between pressure vessel and biological shield of the BWR. In the annulus there is arranged at least one longitudinal rail which has got vertical guideways. Along it there can be moved on testing paths a manipulator with the ultrasonic search unit. The manipulator drive is outside of the inspection annulus. It is coupled to the manipulator by means of a tension member being guided over a reversing unit mounted at the upper end of the longitudinal rail. As a tension member there may be used a drag chain; the drive and the reversing unit are provided with corresponding chain wheels. (DG) [de

  11. Optical Production and Detection of Ultrasonic Waves in Metals for Nondestructive Testing

    Science.gov (United States)

    Morrison, R. A.

    1972-01-01

    Ultrasonic waves were produced by striking the surface of a metal with the focused one-joule pulse of a Q-switched ruby laser. Rayleigh (surface) waves and longitudinal waves were detected with conventional transducers. Optical methods of detection were tested and developed. Rayleigh waves were produced with an oscillator and transducer. They were optically detected on curved polished surfaces, and on unpolished surfaces. The technique uses a knife edge to detect small angle changes of the surface as the wave pulse passes the illuminated spot. Optical flaw detection using pulse echo and attenuation is demonstrated.

  12. Ultrasonic mammography

    International Nuclear Information System (INIS)

    Hueneke, B.

    1982-01-01

    608 women are examined by means of ultrasonic mammography during the period of 1 year. 432 patients were examined with the compound method with the U.I. Octoson, a water tank scanner, and 176 patients with the real time method with a directly connected linear-array-scanner. The following results were obtained at the end of the examination period: In the ultrasonic and also in the X-ray mammogram tumour diameters can be determined with an error rate of +- 30%. In the diagnosing of carcinomas, a significant dependence of the exactness on the sice of the tumour is found for the combination of the five methods tested (clinical examination, X-ray mammography, ultrasonic mammography, thermography, cytology). Classifying the individual methods with regard to their exactness, X-ray mammography ranks in front of ultrasonic mammography. Mastopathic changes in the breast can be screened by means of ultrasonic mammography. The structure of the changes can be determined more exactly than with an X-ray picture which is due to the possibility of differentiating solid and cystic structures. In diagnosing fibro-adenomas and establishing diagnoses on young women with dense gland bodies, ultrasonic mammography is superior to radiology both in the ability of screening a finding of a fibro-adenoma (US=88%, X-ray=75%) and in the possibility of classifying it as ''more benign than malignant''. (orig./MG) [de

  13. New Trends in Forging Technologies

    Science.gov (United States)

    Behrens, B.-A.; Hagen, T.; Knigge, J.; Elgaly, I.; Hadifi, T.; Bouguecha, A.

    2011-05-01

    Limited natural resources increase the demand on highly efficient machinery and transportation means. New energy-saving mobility concepts call for design optimisation through downsizing of components and choice of corrosion resistant materials possessing high strength to density ratios. Component downsizing can be performed either by constructive structural optimisation or by substituting heavy materials with lighter high-strength ones. In this context, forging plays an important role in manufacturing load-optimised structural components. At the Institute of Metal Forming and Metal-Forming Machines (IFUM) various innovative forging technologies have been developed. With regard to structural optimisation, different strategies for localised reinforcement of components were investigated. Locally induced strain hardening by means of cold forging under a superimposed hydrostatic pressure could be realised. In addition, controlled martensitic zones could be created through forming induced phase conversion in metastable austenitic steels. Other research focused on the replacement of heavy steel parts with high-strength nonferrous alloys or hybrid material compounds. Several forging processes of magnesium, aluminium and titanium alloys for different aeronautical and automotive applications were developed. The whole process chain from material characterisation via simulation-based process design to the production of the parts has been considered. The feasibility of forging complex shaped geometries using these alloys was confirmed. In spite of the difficulties encountered due to machine noise and high temperature, acoustic emission (AE) technique has been successfully applied for online monitoring of forging defects. New AE analysis algorithm has been developed, so that different signal patterns due to various events such as product/die cracking or die wear could be detected and classified. Further, the feasibility of the mentioned forging technologies was proven by means

  14. Ultrasonic test of carbon composite/copper joints in the ITER divertor

    International Nuclear Information System (INIS)

    Roccella, S.; Cacciotti, E.; Candura, D.; Mancini, A.; Pizzuto, A.; Reale, A.; Tatì, A.; Visca, E.

    2013-01-01

    Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

  15. Ultrasonic test of carbon composite/copper joints in the ITER divertor

    Energy Technology Data Exchange (ETDEWEB)

    Roccella, S., E-mail: selanna.roccella@enea.it [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Cacciotti, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Candura, D. [Ansaldo Nucleare S.p.A., C. so F.M. Perrone 25, 16152 Genoa (Italy); Mancini, A.; Pizzuto, A.; Reale, A. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy); Tatì, A. [Associazione Euratom-ENEA sulla Fusione, C.R. Casaccia, Via Anguillarese 301, 00123 Santa Maria di Galeria, RM (Italy); Visca, E. [Associazione ENEA-Euratom sulla Fusione, C.R. Frascati, 00044 Frascati, RM (Italy)

    2013-10-15

    Highlights: • ENEA developed and tested a specimen for the simulation of defects at the interface between CFC and copper. • The use of an ultrasonic technique properly set permitted to highlight and size with high accuracy the defects. • The technology developed could be employed successfully in the production of these components for high heat flux applications. -- Abstract: The vertical targets of the ITER divertor consist of high flux units (HFU) actively cooled: CuCrZr tubes armoured by tungsten and carbon/carbon fibre composite (CFC). The armour is obtained with holed parallelepiped blocks, called monoblocks, previously prepared and welded onto the tubes by means diffusion bonding. The monoblock preparation consists in the casting of a layer of copper oxygen free (Cu OFHC) inside the monoblock hole. Each HFU is covered with more than 100 monoblocks that have to be joined simultaneously to the tube. Therefore, it is very important to individuate any defects present in the casting of Cu OFHC or at the interface with the CFC before the monoblocks are installed on the units. This paper discusses the application of non-destructive testing by ultrasound (US) method for the control of the joining interfaces between CFC monoblocks and Cu OFHC, before the brazing on the CrCrZr tube. In ENEA laboratory an ultrasonic technique (UT) suitable for the control of these joints with size and geometry according to the ITER specifications has been developed and widely tested. Real defects in this type of joints are, however, still hardly detected by UT. The CFC surface has to be machined to improve the mechanical strength of the joint. This results in a surface not perpendicular to the ultrasonic wave. Moreover, CFC is characterized by high acoustic attenuation of the ultrasonic wave and then it is not easy to get information regarding the Cu/CFC bonding. Nevertheless, the UT sharpness and simplicity pushes to perform some further study. With this purpose, a sample with

  16. Assessment of strength properties of cemented paste backfill by ultrasonic pulse velocity test.

    Science.gov (United States)

    Yılmaz, Tekin; Ercikdi, Bayram; Karaman, Kadir; Külekçi, Gökhan

    2014-07-01

    Ultrasonic pulse velocity (UPV) test is one of the most popular non-destructive techniques used in the assessment of the mechanical properties of concrete or rock materials. In this study, the effects of binder type/dosage, water to cement ratio (w/c) and fines content (ultrasonic pulse velocity (UPV) of cemented paste backfill (CPB) samples were investigated and correlated with the corresponding unconfined compressive strength (UCS) data. A total of 96 CPB samples prepared at different mixture properties were subjected to the UPV and UCS tests at 7, 14, 28 and 56-days of curing periods. UPV and UCS of CPB samples of ordinary Portland cement (CEM I 42.5 R) and sulphate resistant cement (SRC 32.5) initially increased rapidly, but, slowed down after 14 days. However, UPV and UCS of CPB samples of the blast furnace slag cement (CEM III/A 42.5 N) steadily increased between 7 and 56 days. Increasing binder dosage or reducing w/c ratio and fines content (estimation of the strength of CPB samples. Copyright © 2014 Elsevier B.V. All rights reserved.

  17. Ultrasonic, Molecular and Mechanical Testing Diagnostics in Natural Fibre Reinforced, Polymer-Stabilized Earth Blocks

    Directory of Open Access Journals (Sweden)

    C. Galán-Marín

    2013-01-01

    Full Text Available The aim of this research study was to evaluate the influence of utilising natural polymers as a form of soil stabilization, in order to assess their potential for use in building applications. Mixtures were stabilized with a natural polymer (alginate and reinforced with wool fibres in order to improve the overall compressive and flexural strength of a series of composite materials. Ultrasonic pulse velocity (UPV and mechanical strength testing techniques were then used to measure the porous properties of the manufactured natural polymer-soil composites, which were formed into earth blocks. Mechanical tests were carried out for three different clays which showed that the polymer increased the mechanical resistance of the samples to varying degrees, depending on the plasticity index of each soil. Variation in soil grain size distributions and Atterberg limits were assessed and chemical compositions were studied and compared. X-ray diffraction (XRD, X-ray fluorescence spectroscopy (XRF, and energy dispersive X-ray fluorescence (EDXRF techniques were all used in conjunction with qualitative identification of the aggregates. Ultrasonic wave propagation was found to be a useful technique for assisting in the determination of soil shrinkage characteristics and fibre-soil adherence capacity and UPV results correlated well with the measured mechanical properties.

  18. Effects of operator time pressure and noise on manual ultrasonic testing

    International Nuclear Information System (INIS)

    Enkvist, J.; Edland, A.; Svenson, O.

    2002-01-01

    In earlier studies of manual ultrasonic testing, great variations have been found in operator performance, often attributed to operator fatigue. However, no conclusive findings have been reported. In the present study, twenty operators performed manual ultrasonic inspections of six test-pieces with manufactured flaws. The operators performed the inspections under stress (high arousal - time pressure and noise) and no-stress conditions; one condition the first day and the other the second and last day. According to the Yerkes-Dodson Law there is an optimal arousal level where performance is highest. It was hypothesised that the stress condition led to a level of arousal so high that it would affect the results negatively. However, contrary to the hypotheses it was found that the manipulation increased operator performance. Operators with the stress condition day 1 performed better than the other operators (under the no-stress condition). This was interpreted as the 'stress first' (group 1) operators had established efficient performance patterns the first day - affecting also the second day. Operators beginning with stress condition also tended to be more motivated. It was concluded that operator performance is affected by arousal. (author)

  19. Testing accuracy of long-range ultrasonic sensors for olive tree canopy measurements.

    Science.gov (United States)

    Gamarra-Diezma, Juan Luis; Miranda-Fuentes, Antonio; Llorens, Jordi; Cuenca, Andrés; Blanco-Roldán, Gregorio L; Rodríguez-Lizana, Antonio

    2015-01-28

    Ultrasonic sensors are often used to adjust spray volume by allowing the calculation of the crown volume of tree crops. The special conditions of the olive tree require the use of long-range sensors, which are less accurate and faster than the most commonly used sensors. The main objectives of the study were to determine the suitability of the sensor in terms of sound cone determination, angle errors, crosstalk errors and field measurements. Different laboratory tests were performed to check the suitability of a commercial long-range ultrasonic sensor, as were the experimental determination of the sound cone diameter at several distances for several target materials, the determination of the influence of the angle of incidence of the sound wave on the target and distance on the accuracy of measurements for several materials and the determination of the importance of the errors due to interference between sensors for different sensor spacings and distances for two different materials. Furthermore, sensor accuracy was tested under real field conditions. The results show that the studied sensor is appropriate for olive trees because the sound cone is narrower for an olive tree than for the other studied materials, the olive tree canopy does not have a large influence on the sensor accuracy with respect to distance and angle, the interference errors are insignificant for high sensor spacings and the sensor's field distance measurements were deemed sufficiently accurate.

  20. Testing Accuracy of Long-Range Ultrasonic Sensors for Olive Tree Canopy Measurements

    Directory of Open Access Journals (Sweden)

    Juan Luis Gamarra-Diezma

    2015-01-01

    Full Text Available Ultrasonic sensors are often used to adjust spray volume by allowing the calculation of the crown volume of tree crops. The special conditions of the olive tree require the use of long-range sensors, which are less accurate and faster than the most commonly used sensors. The main objectives of the study were to determine the suitability of the sensor in terms of sound cone determination, angle errors, crosstalk errors and field measurements. Different laboratory tests were performed to check the suitability of a commercial long-range ultrasonic sensor, as were the experimental determination of the sound cone diameter at several distances for several target materials, the determination of the influence of the angle of incidence of the sound wave on the target and distance on the accuracy of measurements for several materials and the determination of the importance of the errors due to interference between sensors for different sensor spacings and distances for two different materials. Furthermore, sensor accuracy was tested under real field conditions. The results show that the studied sensor is appropriate for olive trees because the sound cone is narrower for an olive tree than for the other studied materials, the olive tree canopy does not have a large influence on the sensor accuracy with respect to distance and angle, the interference errors are insignificant for high sensor spacings and the sensor’s field distance measurements were deemed sufficiently accurate.

  1. 3D assisted defect recognition for the ultrasonic waveform inspection of titanium components

    Science.gov (United States)

    Ferro, Andrew F.; Howard, Patrick J.

    2014-03-01

    Titanium aircraft engine forgings are inspected at all material depths using the ultrasonic testing (UT) process called multizone inspection. This process creates a raster array of 1D A-Scan signals that image the material's underlying characteristics, which in the case of forged titanium, result in highly variable noise. The 3D volume is analyzed as a stack of 2D depth slices that are gated into C-Scans. The intention is to accept or reject the part by examining for the presence of small anomalies in these images in terms of their signal to noise ratio (SNR). Ultrasonic testing inspectors determine that rejection decision by using specialized image software and a 2D assisted defect recognition (ADR) algorithm. This approach for calculating SNR greatly reduces inspector subjectivity compared to a manual approach, but in 2D, not all available information is used to determine a true detection. Enabling ADR to use the 3D volume for the forging inspection, an automated SNR calculation has been extended to address these issues. The 3D ADR algorithm's life cycle from design to validation will be discussed. Validation testing results have shown that 3D ADR significantly increases probability of detection compared to 2D ADR while also reducing its false positive rate.

  2. Experimental POD measurement using ultrasonic phased arrays for incorporating nondestructive testes in probabilistic failure analyses

    International Nuclear Information System (INIS)

    Kurz, Jochen H.; Dobmann, Gerd; Juengert, Anne; Dugan, Sandra; Roos, Eberhard

    2011-01-01

    In nuclear facilities, nondestructive tests are carried out during construction and during inspections. The type and extent of the tests are specified in the KTA rules. All tests must be qualified. In the past, the qualifications were made by extensive performance demonstrations of the test teams and equipment, which were judged by experts. This provided primarily pragmatic information on fault detection performance. In the USA, qualification of EPRI test teams also includes testing of test pieces with hidden (unknown) defects, of which a certain percentage must be detected. There is still a lack of information on the probability of detection (POD), in the form of POD curves, of specific defects in given test situations, using specifically selected testing techniques. Quantification of POD and the integration of relevant data in the probabilistic evaluation chain is one of the key goals of a research project whose first results are presented here. The concept of the project and first results of ultrasonic tests are presented. Defect distributions in the test pieces, experiment planning, and test specifications are gone into more closely. One of the most important goals is the specification of the residual uncertainty of components failure on the basis of the investigations. An outlook is presented for this.

  3. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  4. Redesigning axial-axial (biaxial) cruciform specimens for very high cycle fatigue ultrasonic testing machines.

    Science.gov (United States)

    Montalvão, Diogo; Wren, Andrew

    2017-11-01

    The necessity to increase performances in terms of lifetime and security in mechanical components or structures is the motivation for intense research in fatigue. Applications range from aeronautics to medical devices. With the development of new materials, there is no longer a fatigue limit in the classical sense, where it was accepted that the fatigue limit is the stress level such that there is no fracture up to 1E7 cycles. The recent development of ultrasonic testing machines where frequencies can go as high as 20 kHz or over enabled tests to be extended to ranges larger than 1E9 in just a few days. This area of studies is now known as Very High Cycle Fatigue (VHCF). On the other hand, most of the existing test equipment in the market for both classical and VHCF are uniaxial test machines. However, critical components used in Engineering applications are usually subjected to complex multi-axial loading conditions. In this paper, it is presented the methodology to redesigning existing cruciform test specimens that can be used to create an in-plane biaxial state of stress when used in 'uniaxial' VHCF ultrasonic testing machines (in this case, the term 'uniaxial' is used not because of the state of stress created at the centre of the specimen, but because of the direction at which the load is applied). The methodology is explained in such a way that it can be expanded to other existing designs, namely cruciform designs, that are not yet used in VHCF. Also, although the approach is presented in simple and logical terms, it may not be that obvious for those who have a more focused approach on fatigue rather than on modal analysis. It is expected that by contributing to bridging the gap between the sciences of modal analysis and fatigue, this research will help and encourage others exploiting new capabilities in VHCF.

  5. An ultrasonic non-destructive testing method for the measurement of weld width in laser welding of stainless steel

    Science.gov (United States)

    Zhang, Bo; Liu, Fang; Liu, Chang; Li, Jingming; Zhang, Baojun; Zhou, Qingxiang; Han, Xiaohui; Zhao, Yang

    2017-10-01

    In order to inspect welding defects of the laser welding of stainless steel, the piezoelectric bimorph focusing method is presented, the non-destructive testing system is setup. The cutting part of the laser weld sample is used to measure the welding width by metallography and the non-destructive testing system. The results show that the welding width is unevenly distributed, the relation between the ultrasonic signal amplitude and metallography is showed a good linearity, which means the ultrasonic signal amplitude can be used to measure the welding width.

  6. A phased array ultrasonic testing of a manual thick austenitic weld. Feedback

    International Nuclear Information System (INIS)

    Flotte, Didier; Bittendiebel, Sylvie

    2016-01-01

    As part of ITER, a tokamak called JT-60A is to be built in Japan. This tokamak includes 9 toroidal coils. The housings containing the superconducting coils are made of austenitic stainless steel 316L. The assembly of these housing includes 50 mm thick butt welds to be tested according to ASME. For this purpose, an ultrasonic procedure was developed. Our development is based on our past experience including a 3 years collaborative study. Our development is focused on the following key points: - Use of refracted longitudinal waves - Use of a phased array transducer - Use of a focused beam - Use of low frequency. To get more energy in transmission and be sure to record the reflected echoes, a parallel architecture system was used. On that basis, the main settings selected for ultrasonic testing of these welds were as follows: - A 2.25 MHz 32 elements phased array transducer set on a wedge in order to generate longitudinal waves at 55 - Sectorial scan allowing focusing on a quasi-arc. Testing was carried out by means of a special arm having 3 degrees of freedom to allow cumulative level of information on indications. This was essential to obtain sufficient SNR images in order to be able to detect all reference defects introduced in the qualification block. This also demonstrated that the height measurement of the indications was possible, as requested by ASME. The first welds were tested with the procedure applied on the site of production. We will discuss the feedback got from the first testing performed on site.

  7. Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

    Science.gov (United States)

    Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

    2016-04-01

    Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

  8. Timelapse ultrasonic tomography for measuring damage localization in geomechanics laboratory tests.

    Science.gov (United States)

    Tudisco, Erika; Roux, Philippe; Hall, Stephen A; Viggiani, Giulia M B; Viggiani, Gioacchino

    2015-03-01

    Variation of mechanical properties in materials can be detected non-destructively using ultrasonic measurements. In particular, changes in elastic wave velocity can occur due to damage, i.e., micro-cracking and particles debonding. Here the challenge of characterizing damage in geomaterials, i.e., rocks and soils, is addressed. Geomaterials are naturally heterogeneous media in which the deformation can localize, so that few measurements of acoustic velocity across the sample are not sufficient to capture the heterogeneities. Therefore, an ultrasonic tomography procedure has been implemented to map the spatial and temporal variations in propagation velocity, which provides information on the damage process. Moreover, double beamforming has been successfully applied to identify and isolate multiple arrivals that are caused by strong heterogeneities (natural or induced by the deformation process). The applicability of the developed experimental technique to laboratory geomechanics testing is illustrated using data acquired on a sample of natural rock before and after being deformed under triaxial compression. The approach is then validated and extended to time-lapse monitoring using data acquired during plane strain compression of a sample including a well defined layer with different mechanical properties than the matrix.

  9. Ultrasonic test application in geothermal heat exchangers and civil works to monitor the grout integrity (TUC)

    Science.gov (United States)

    Mandrone, Giuseppe; Comina, Cesare; Giuliani, Andrea

    2013-04-01

    The working of a vertical geothermal probe, realized with a pipe U-tubes of high-density-polyethylene (HDPE) inserted in a grouted boreholes, is linked to the possibility to exchange heat with the surrounding soil. The concrete material useful for the borehole heat exchangers allows to satisfy a double purpose: sealing the polyethylene pipes from groundwater in the event of loss and increasing the thermal properties of the whole probe to provide a greater interaction with the underground. If this operation is not performed properly, the complete system may not satisfy the required heat demand, even with a well dimensioned installation, wasting the value of the entire carried out work. This paper offers to a wide group of professional actors a possible ultrasonic method of a draft and economically sustainable investigation for the identification of defects that could be present in the cementation realized inside a geothermal probe, but also in the realization of sonic piles. The instrument used for this type of test (TUC - Test Ultrasonic Cementation) has been designed and tested by the technicians of AG3, a Spin Off Company of Torino University, in collaboration with 3DM Electric and PASI companies, then subjected to patenting procedure (Patent Pending TO2011A000036). The main innovative feature of this approach has been the miniaturization of the equipment, able to investigate the geothermal probes with U-tubes with standard dimension (the maximum overall dimensions of the instruments detectors is 26 mm), maintaining a sampling rate appropriate to investigate the cementation and the early centimetres of the surrounding soil. The processing of the recorded data was performed by a dedicated Matlab software. In the first part of the article is presented the calibration process, that it was carried out through ad hoc creation of two situations likely to be investigated, while in the second part the paper reports the results obtained by the application of the TUC

  10. Ultrasonic signal processing and B-SCAN imaging for nondestructive testing. Application to under - cladding - cracks

    International Nuclear Information System (INIS)

    Theron, G.

    1988-02-01

    Crack propagation under the stainless steel cladding of nuclear reactor vessels is monitored by ultrasonic testing. This work study signal processing to improve detection and sizing of defects. Two possibilities are examined: processing of each individual signal and simultaneous processing of all the signals giving a B-SCAN image. The bibliographic study of time-frequency methods shows that they are not suitable for pulses. Then decomposition in instantaneous frequency and envelope is used. Effect of interference of 2 close echoes on instantaneous frequency is studies. The deconvolution of B-SCAN images is obtained by the transducer field. A point-by-point deconvolution method, less noise sensitive, is developed. B-SCAN images are processed in 2 phases: interface signal processing and deconvolution. These calculations improve image accuracy and dynamics. Water-stell interface and ferritic-austenitic interface are separated. Echoes of crack top are visualized and crack-hole differentiation is improved [fr

  11. Resolution improvement of ultrasonic echography methods in non destructive testing by adaptative deconvolution

    International Nuclear Information System (INIS)

    Vivet, L.

    1989-01-01

    The ultrasonic echography has a lot of advantages which make it attractive for nondestructive testing. But the important acoustic energy useful to go through very attenuating materials can be got only with resonant translators, that is a limit for the resolution on measured echograms. This resolution can be improved by deconvolution. But this method is a problem for austenitic steel. Here is developed a method of time deconvolution which allows to take in account the characteristics of the wave. A first step of phase correction and a second step of spectral equalization which gives back the spectral contents of ideal reflectivity. The two steps use fast Kalman filters which reduce the cost of the method

  12. Dynamic tensile tests with superimposed ultrasonic oscillations applied to stainless steel

    International Nuclear Information System (INIS)

    Schinke, B.

    1986-09-01

    For the analysis of the mechanical consequences of core disruptive accidents in Fast Breeder Reactors various computer codes have been developed in the European Community. In recent years an extensive assessment has been performed by comparing the results of these codes with explosion tests in waterfilled vessels (COVA-experiments). Common to the various codes, a systematic underestimation of the vessel strains was found. In the COVA tests high frequency pressure oscillations were observed and thus it was conjectured that the phenomenon of ''acoustic softening'' might be relevant in explaining the discrepancies in the strains. To validate this conjecture a hydro-pneumatic tensile test apparatus was developed which allows dynamic tensile testing at room temperature with and without superimposed ultrasonic oscillations (40 kHz). The mean strain rate can be varied from 5 x 10 -5 to 30 s -1 and the ultrasound intensity may amount up to 30 W/mm -2 . The test specimens were fabricated from the actual COVA sheet material (stainless steel type 321). (orig./GL) [de

  13. Design and Testing of an Erosion Resistant Ultrasonic De-Icing System for Rotorcraft Blades

    Science.gov (United States)

    2013-08-01

    icing Sysytem for Helicopter Rotor Blades: SAE International, 2011. 2011-38-0098. 28. Palacios, J., Smith, E., Rose, J., and Royer , R., Instantaneous De...Icing of Freezer Ice via Ultrasonic Actuation: AIAA Journal, June 2011, Vol. 49. 29. Palacios, J., Smith, E., Rose, J., and Royer , R.,Ultrasonic De

  14. Investigation of PVC physical ageing in field test specimens using ultrasonic and dielectric measurements

    NARCIS (Netherlands)

    Demcenko, A.; Ravanan, M.; Visser, Roy; Loendersloot, Richard; Akkerman, Remko

    2013-01-01

    Physical ageing in PVC is studied using two techniques: a) non-linear ultrasonic measurements based on the non-collinear wave interaction theory and b) dielectric measurements. The ultrasonic measurement results are compared with dielectric measurement results. The comparison shows that the used

  15. Instant forgedUI starter

    CERN Document Server

    Luiz, Joseandro

    2013-01-01

    Get to grips with a new technology, understand what it is and what it can do for you, and then get to work with the most important features and tasks.The book is a Starter guide to learning ForgedUI. This book will start by unfolding the installation and creating a simple application using Titanium and ForgedUI, followed by taking you through the features to model an engaging UI and generate multi-platform code with Titanium, while covering the best design practice for Apple and Android application development. Last but not least, you will also come across the available resources where you can

  16. Beryllium mock-ups development and ultrasonic testing for ITER divertor conditions

    International Nuclear Information System (INIS)

    Barabash, V.R.; Bykov, V.A.; Giniyatulin, R.N.; Gervash, A.A.; Gurieva, T.M.; Egorov, K.E.; Komarov, V.L.; Korolkov, M.D.; Mazul, I.V.; Gitarsky, L.S.; Strulia, I.L.; Sizenev, V.S.; Pronyakin, V.T.

    1995-01-01

    At the present time beryllium is considered as the most suitable armour material for the ITER divertor application. Different types of Be-divertor mock-up construction are compared in the report. Two different technologies of beryllium tiles joining to a heat sink body are analysed: high temperature brazing and thermodiffusion bonding. The comparative analysis of different constructions has been performed on the basis of 2-D finite element calculation for temperatures and stresses. The main parameters and diagnostic capabilities of electron beam facility for HHF testing of beryllium mock-ups are described. The first results of HHF tests of ''beryllium-copper saddle-MAGT tube'' and ''beryllium-copper plate-SS body'' mock-ups are presented. The reasons of the damages during the HHF are analysed. The technique of ultrasonic testing of the thermodifussion bonding and brazing quality for beryllium-copper joints is presented. The recorded results are prepared in the form of ultrasound grams. The testing results are compared with the metallographic analysis. (orig.)

  17. On evaluating the quality of the rotor forgings of steam-turbine generators

    International Nuclear Information System (INIS)

    Yamaya, Yoshiyuki

    1978-01-01

    With rapid advances in manufacturing technology, it has become possible to produce rotor forgings of high quality and prodigious size for steam-turbine generators. In terms of quality, emphasis falls specifically on two points-increased toughness and reduction of internal flaws. The article gives an overview of the present situation regarding forging quality; on the subject of actual sand-inclusion flaws, it presents an example of an evaluation and describes an improved method of ultrasonic inspection using crescent-shaped grooves. (auth.)

  18. Evaluation of induced defetcs in AISI 304 a steel test pieces using conventional and non conventional ultrasonic inspection methods

    International Nuclear Information System (INIS)

    Rodriguez Prato, Edda C

    2006-01-01

    The use of patterns of reference in the evaluation of pieces by non destructive methods, particularly with ultrasonic techniques, is indispensable because the features of this pattern's defects can be correlated with those found in pieces that are in service. In the industry, stainless steels, particularly Type 340 austenitic steels, are widely used in some systems for their excellent mechanical properties in corrosive mediums. But these same pieces may have discontinuities and defects in the welded regions, that occur mainly during production and installation and are also due to subsequent operating conditions. Volumetric inspection techniques reveal the integrity of a material in its thickness and detect internal discontinuities that are not visible on the surface of the piece. Conventional and non conventional ultrasonic techniques are used most often now and among the non conventional techniques is Ultrasonic Spectroscopy [1-2]. Ultrasonic spectroscopy aims to determine the dependence of the properties and characteristics of the material under study with the frequency. These may be geometric in origin (thickness of layers, size, shape and direction of the discontinuity) or inherent (attenuation, dispersion, absorption). The dependence of the frequency is usually connected to some microscopic geometric properties, such as the grain size in polycrystalline materials. In the characterization and detection of discontinuities, the frequency spectrum of an ultrasonic pulse contains information about the shape, size and direction of a discontinuity [1-3]. Therefore, the ultrasonic spectral analysis is very important for the characterization of materials and contributes to the study and evaluation of the ultrasonic signals [4-6]. This study evaluates the behavior of the ultrasonic signals obtained from patterns of welded pieces of AISI 304 stainless steel by using conventional and non conventional methods of ultrasonic inspection. Welded test pieces of AISI 304

  19. Modelling the attenuation in the ATHENA finite elements code for the ultrasonic testing of austenitic stainless steel welds.

    Science.gov (United States)

    Chassignole, B; Duwig, V; Ploix, M-A; Guy, P; El Guerjouma, R

    2009-12-01

    Multipass welds made in austenitic stainless steel, in the primary circuit of nuclear power plants with pressurized water reactors, are characterized by an anisotropic and heterogeneous structure that disturbs the ultrasonic propagation and makes ultrasonic non-destructive testing difficult. The ATHENA 2D finite element simulation code was developed to help understand the various physical phenomena at play. In this paper, we shall describe the attenuation model implemented in this code to give an account of wave scattering phenomenon through polycrystalline materials. This model is in particular based on the optimization of two tensors that characterize this material on the basis of experimental values of ultrasonic velocities attenuation coefficients. Three experimental configurations, two of which are representative of the industrial welds assessment case, are studied in view of validating the model through comparison with the simulation results. We shall thus provide a quantitative proof that taking into account the attenuation in the ATHENA code dramatically improves the results in terms of the amplitude of the echoes. The association of the code and detailed characterization of a weld's structure constitutes a remarkable breakthrough in the interpretation of the ultrasonic testing on this type of component.

  20. An empirical model for friction in cold forging

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2002-01-01

    With a system of simulative tribology tests for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature....... The results show, that friction is strongly influenced by normal pressure and tool/work piece interface temperature, whereas the other process parameters investigated show minor influence on friction. Based on the experimental results a mathematical model has been established for friction as a function...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reductions in cold forward rod extrusion. KEY WORDS: empirical friction model, cold forging, simulative friction tests....

  1. Mathematical modelling of ultrasonic testing of components with defects close to a non-planar surface

    International Nuclear Information System (INIS)

    Westlund, Jonathan; Bostroem, Anders

    2011-05-01

    Nondestructive testing with ultrasound is a standard procedure in the nuclear power industry. To develop and qualify the methods extensive experimental work with test blocks is usually required. This can be very time-consuming and costly and it also requires a good physical intuition of the situation. A reliable mathematical model of the testing situation can, therefore, be very valuable and cost-effective as it can reduce experimental work significantly. A good mathematical model enhances the physical intuition and is very useful for parametric studies, as a pedagogical tool, and for the qualification of procedures and personnel. The aim of the present report is to describe work that has been performed to model ultrasonic testing of components that contain a defect close to a nonplanar surface. For nuclear power applications this may be a crack or other defect on the inside of a pipe with a diameter change or connection. This is an extension of the computer program UTDefect, which previously only admits a planar back surface (which is often applicable also to pipes if the pipe diameter is large enough). The problems are investigated in both 2D and 3D, and in 2D both the simpler anti-plane (SH) and the in-plane (P-SV) problem are studied. The 2D investigations are primarily solved to get a 'feeling' for the solution procedure, the discretizations, etc. In all cases an integral equation approach with a Green's function in the kernel is taken. The nonplanar surface is treated by the boundary element method (BEM) where a division of the surface is made in small elements. The defects are mainly cracks, strip-like (in 2D) or rectangular (in 3D), and these are treated with more analytical methods. In 2D also more general defects are treated with the help of their transition (T) matrix. As in other parts of UTDefect the ultrasonic probes in transmission and reception are included in the model. In 3D normalization by a side drilled hole is possible. Some numerical results

  2. 29 CFR 1910.218 - Forging machines.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording the...

  3. Precision forging technology for aluminum alloy

    Science.gov (United States)

    Deng, Lei; Wang, Xinyun; Jin, Junsong; Xia, Juchen

    2018-03-01

    Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, automobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision aluminum alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.

  4. Justification of Selecting Ultrasonic Testing Parameters for Bundle and Impact Damage Detection in Carbon-Fiber Constructions

    Directory of Open Access Journals (Sweden)

    M. V. Grigoriev

    2015-01-01

    Full Text Available Features of manufacturing process and use of carbon fibre-reinforced plastics (CFRP define specific types of only their defects. Furthermore, the CFRP structure material and its properties considerably differ from those of the metal materials. Therefore, a relevant task is to conduct research to justify the selection of the ultrasonic testing parameters of these materials.Optimal parameters and recommendations on quality control of such materials were grounded in the course of experimental studies on samples made from the UTR1000-12-400P carbon fabric, based on the T700GC-12K yarn and the T-31 epoxy binder, filled with artificial defects to imitate the bundles of different size and the impact damage.It is shown that with increasing frequency of the ultrasonic oscillation propagating in the samples there is an increase both in damping and in SNR for artificial defects. In other words, on the one hand, the lower is the oscillation frequency, the less is a damping effect, but, on the other one, the higher is the frequency, the higher is the sensitivity control. It was found that the optimum frequencies for the ultrasonic test of CFRP are those in the vicinity of 5 MHz.Furthermore, to detect the small-sized defects it is advised to use an ultrasonic beam focus, which can be achieved using phased arrays.The most optimal method of ultrasonic testing to search for impact damage is a mirrorshadow method, which is based on the measurement of the amplitude of the bottom echo signal. It is shown that the amplitude of the bottom echo signal in defect-free zone is, in average, 14 dB higher than in the area with shock damage.

  5. A new multiple channel data recording system for mechanised ultrasonic testing of pipes and nozzles by A-scan processing

    International Nuclear Information System (INIS)

    Heumueller, R.; Rathgeb, W.; Szafarska, E.; Bertus, N.; Erhard, A.; Montag, H.J.; Wuestenberg, H.

    1989-01-01

    A system of equipment for ultrasonic testing in nuclear technique is introduced. This is a four channel ultrasonic equipment, which consists of a manipulator suitable for components, up to four conventional test heads, a test head connection box connected with them via 20 metres of coaxial cable, a documentation unit for signal detection and conversion, a data collection computer for parametricising the equipment, measurement display and representation and a disc memory. The advantages of this test system lie in its easy use because of the compact equipment dimensions, in the data collection of the complete A picture by the documentation unit and in the flexible evaluation of the collected data by the computer. (MM) [de

  6. Evaluation of Effect by Internal Flow on Ultrasonic Testing Flaw Sizing in Piping

    International Nuclear Information System (INIS)

    Lee, Jeong Seok; Yoon, Byung Sik; Kim, Yong Sik

    2013-01-01

    In this study, the ultrasonic amplitude difference between air filled and water filled piping in nuclear power plant is compared by modeling approach. In this study, ultrasonic amplitude differences between air and water filled pipe are evaluated by modeling approach. Consequently, we propose the following results. The ultrasonic amplitude difference between air and water filled condition is measured by lower than 1 dB in modeling calculation. The flaw length sizing error between air and water filled condition shows same results based on 12 dB drop method even thought the amplitude difference is 1 dB. Most of the piping welds in nuclear power plants are inspected periodically using ultrasonic techniques to detect service-induced flaws such as IGSCC cracking. The inspection results provide information such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these information. Specially, the amplitude of flaw response is very important to estimate the flaw size. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing methodology. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error

  7. Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing

    Science.gov (United States)

    Villegas, Irene F.; Palardy, Genevieve

    2016-01-01

    This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints. PMID:26890931

  8. Field application of phased array ultrasonic testing for structural weld overlay on dissimilar welds of pressurizer nozzles

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Hoi; Kim, Yong Sik [Korea Hydro and Nuclear Power Company Ltd., Central Research Institute, Daejeon (Korea, Republic of)

    2015-08-15

    Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

  9. Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

    International Nuclear Information System (INIS)

    Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob

    2015-01-01

    In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

  10. The influence of tested body size upon longitudinal ultrasonic pulse velocity

    International Nuclear Information System (INIS)

    Suarez Antola, R.

    2001-01-01

    Low ultrasonic frequencies are used in nondestructive testing of heterogeneous materials,such as concrete,rocks and timber.When frequencies are low enough,size and shape of tested bodies may influence measured longitudinal pulse velocities(geometric dispersion).A simplified mathematical model is developed from known experimental and theoretical results obtained for elastic wave propagation in rods of uniform circular cross section.Wave propagation is described by a spatial averaged dilatational field in an approach which is named quasi fluid.A formula is obtained which relates group velocity with an effective lateral size of the body,with transducers a frequency,with a non-dimensional parameter and with asymptotic P-wave velocity.In principle it can be applied to bars of any uniform cross section.The limitations of this formula are discussed in relation to path length,threshold of detection,patterns of radiation and reception and other variables.A more general formula is proposed.Practical application of this formula is briefly exemplified using some experimental data obtained by the author.The problem of longitudinal pulse propagation in reinforcing steel bars embedded in concrete is briefly considered

  11. Review of magnetostrictive patch transducers and applications in ultrasonic nondestructive testing of waveguides.

    Science.gov (United States)

    Kim, Yoon Young; Kwon, Young Eui

    2015-09-01

    A magnetostrictive patch transducer (MPT) is a transducer that exploits the magnetostrictive phenomena representing interactions between mechanical and magnetic fields in ferromagnetic materials. Since MPT technology was mainly developed and applied for nondestructive ultrasonic testing in waveguides such as pipes and plates, this paper will accordingly review advances of this technology in such a context. An MPT consists of a magnetic circuit composed of permanent magnets and coils, and a thin magnetostrictive patch that works as a sensing and actuating element which is bonded onto or coupled with a test waveguide. The configurations of the circuit and magnetostrictive patch therefore critically affect the performance of an MPT as well as the excited and measured wave modes in a waveguide. In this paper, a variety of state-of-the-art MPT configurations and their applications will be reviewed along with the working principle of this transducer type. The use of MPTs in wave experiments involving phononic crystals and elastic metamaterials is also briefly introduced. Copyright © 2015 The Authors. Published by Elsevier B.V. All rights reserved.

  12. Modelling of defects in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter

    The present report presents an investigation of the ingot forging process with special emphasis on modelling the influence of die geometry on the soundness of the ingot after hot forging. An investigation on how to model damage is also performed. The influence of the lower die angle is quantified...... angle of 130o-140o giving rise to the largest centreline porosity closure regardless of material hardening behaviour applied. Friction was found only to have minor influence on the optimum. Multi stroke forging operations have also been modelled since the ingot forging process consists of many forging...

  13. A Basic Study on the Defect Detectability of Austenitic Stainless Steel Weldments using Ultrasonic Testing

    International Nuclear Information System (INIS)

    Park, M. H.; Park, K. H.; Seo, D. M.; Yoon, K. S.

    1989-01-01

    This paper presents the ultrasonic characteristics of weldment and detectability of defects of weldment in Austenitic Stainless Steel Type 304 that is composed of mostly coolant piping system in nuclear power plants. The results of this experiment show as follows: 1. When the ultrasonic beam detects the defects on the side of base metal and on the opposite side of weldment, the indications which was detected on the screen show different amplitude and different metal path each. 2. The ultrasonically estimated notch depth is generally oversized than actual notch depth. 3. It is easy for the false indication to show up on the screen because of columnar structure of weldment in austenitic stainless steel. 4. The higher frequencies of transducer have more difficulties to detect the defects of the opposite side of weldment because of ultrasonic attenuation in weldment and the longitudinal transmitter-receiver transducer is the most effective in detecting the opposite side defects of weldment

  14. Computer control in nondestructive testing illustrated by an automatic ultrasonic tube inspection system

    International Nuclear Information System (INIS)

    Gundtoft, H.E.; Nielsen, N.

    1976-06-01

    In Risoe's automatic tube inspection system, data (more than half a million per tube) from ultrasonic dimension measurements and defect inspections are fed into a computer that simultaneously calculates and evaluates the results. (author)

  15. Electromagnetic ultrasonic guided waves

    CERN Document Server

    Huang, Songling; Li, Weibin; Wang, Qing

    2016-01-01

    This book introduces the fundamental theory of electromagnetic ultrasonic guided waves, together with its applications. It includes the dispersion characteristics and matching theory of guided waves; the mechanism of production and theoretical model of electromagnetic ultrasonic guided waves; the effect mechanism between guided waves and defects; the simulation method for the entire process of electromagnetic ultrasonic guided wave propagation; electromagnetic ultrasonic thickness measurement; pipeline axial guided wave defect detection; and electromagnetic ultrasonic guided wave detection of gas pipeline cracks. This theory and findings on applications draw on the author’s intensive research over the past eight years. The book can be used for nondestructive testing technology and as an engineering reference work. The specific implementation of the electromagnetic ultrasonic guided wave system presented here will also be of value for other nondestructive test developers.

  16. Predicting the uniaxial compressive strength of cemented paste backfill from ultrasonic pulse velocity test

    Science.gov (United States)

    Yılmaz, Tekin; Ercikdi, Bayram

    2016-07-01

    The aim of this study is to investigate the predictability of the uniaxial compressive strength (UCS) of cemented paste backfill (CPB) prepared from three different tailings (Tailings T1, Tailings T2 and Tailings T3) using ultrasonic pulse velocity (UPV) test. For this purpose, 180 CPB samples with diameter × height of 5 × 10 cm (similar to NX size) prepared at different binder dosages and consistencies were subjected to the UPV and UCS tests at 7-56 days of curing periods. The effects of binder dosage and consistency on the UPV and UCS properties of CPB samples were investigated and UCS values were correlated with the corresponding UPV data. Microstructural analyses were also performed on CPB samples in order to understand the effect of microstructure (i.e. total porosity) on the UPV data. The UPV and UCSs of CPB samples increased with increasing binder dosage and reducing the consistency irrespective of the tailings type and curing periods. Changes in the mixture properties observed to have a lesser extent on the UPV properties of CPB, while, their effect on the UCS of CPB was significant. Empirical equations were produced for each mixture in order to predict the UCSs of CPB through UPV. The validity of the equations was also checked by t- and F-test. The results showed that a linear relation appeared to exist between the UPV and UCS with high correlation coefficients (r ≥ 0.79) and all models were valid by statistical analysis. Mercury intrusion porosimetry (MIP) and scanning electron microscope (SEM) analyses have revealed that the UPV properties of CPB samples were highly associated with their respective microstructural properties (i.e. total porosity). The major output of this study is that UPV test can be effectively used for a preliminary prediction of the strength of CPB.

  17. Community survey on reference blocks and transducers for non-destructive ultrasonic testing

    International Nuclear Information System (INIS)

    Vinche, C.; Borloo, E.; Jehenson, P.

    1978-01-01

    In the frame of the European programmes 'Standards and Reference Substances' and 'Reference Materials and Methods' (BCR) the Commission of the European Communities, in conjunction with National experts launched in 1975 an inquiry on reference blocks and transducers for non-destructive ultrasonic testing. This inquiry which is complementary to a general survey made in 1971-1972 by the Commission on Reference Materials (Ref. EUR Report 1973. EUR 4886. d,f,i,n,e) was felt necessary and prepared by a specialists group from the Community Countries and the Joint Research Centre (JRC), Ispra Establishment (the list of these specialists is indicated on p. 2 of the questionnaire). The results of this survey, collated by the JRC Ispra Members have been discussed by the group of specialists and form the subject of this report. On bases of mailing lists submitted by national specialists, 215 organizations have been contacted; the fields of activity of these organizations are mainly: metallurgy, machine parts, technical assistance, aeronautics, power stations and research, 73 organizations have replied to the questionnaire. Most answers were obained from organizations dealing with metallurgy, machine parts manufacturers and technical consultants. The annexes supply a detailed analysis of the results given, on a national basis

  18. Standard practice for ultrasonic testing of the Weld Zone of welded pipe and tubing

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice describes general ultrasonic testing procedures for the detection of discontinuities in the weld and adjacent heat affected zones of welded pipe and tubing by scanning with relative motion between the search unit and pipe or tube. When contact or unfocused immersion search units are employed, this practice is intended for tubular products having specified outside diameters ≥2 in. (≥50 mm) and specified wall thicknesses of 1/8to 11/16 in. (3 to 27 mm). When properly focused immersion search units are employed, this practice may also be applied to material of smaller diameter and thinner wall. Note 1—When contact or unfocused immersion search units are used, precautions should be exercised when examining pipes or tubes near the lower specified limits. Certain combinations of search unit size, frequency, thin–wall thicknesses, and small diameters could cause generation of unwanted sound waves that may produce erroneous examination results. 1.2 All surfaces of material to be examined in ...

  19. A numerical solution for a closed die forging process

    Directory of Open Access Journals (Sweden)

    Luca Dorin

    2017-01-01

    Full Text Available One of the manufacturing processes that can be permanent improved is plastic deformation of metallic materials, as incorporating reserves on the manufacture of products with reduced material and energy consumptions. This paper presents finite element analysis for a closed die forging process, showing the stresses, strains and temperature into deformed part and stresses in the working tools. The analysis of obtained results for different flash dimensions of the working tools has enabled optimization of the forging process studied. To be able to validate the numerical results obtained, experimental tests were conducted. The compared data series show a good agreement between the numerical and experimental data.

  20. Preclinical Testing of Frequency-Tunable Capacitive Micromachined Ultrasonic Transducer Probe Prototypes.

    Science.gov (United States)

    Pekař, Martin; Kolen, Alexander F; Belt, Harm; van Heesch, Frank; Mihajlović, Nenad; Hoefer, Imo E; Szili-Török, Tamas; Vos, Hendrik J; Bosch, Johan G; van Soest, Gijs; van der Steen, Antonius F W

    2017-09-01

    In intracardiac echocardiography (ICE) it may be beneficial to generate ultrasound images acquired at multiple frequencies, having the possibility of high penetration or high-resolution imaging in a single device. The objective of the presented work is to test two frequency-tunable probe prototypes in a preclinical setting: a rigid probe having a diameter of 11 mm and a new flexible and steerable 12-Fr ICE catheter. Both probes feature a forward-looking 32-element capacitive micromachined ultrasonic transducer array (aperture of 2 × 2 mm 2 ) operated in collapse mode, which allows for frequency tuning in the 6-MHz-18-MHz range. The rigid probe prototype is tested ex vivo in a passive heart platform. Images of an aortic valve acquired in high-penetration (6 MHz), generic (12 MHz) and high-resolution (18 MHz) mode combine satisfying image quality and penetration depth between 2.5 cm and 10 cm. The ICE catheter prototype is tested in vivo using a porcine animal model. Images of an aortic valve are acquired in the 3 imaging modes with the ICE catheter placed in an ascending aorta at multiple depths. It was found that the combination of the forward-looking design and frequency-tuning capability allows visualizing intracardiac structures of various sizes at different distances relative to the catheter tip, providing both wide overviews and detailed close-ups. Copyright © 2017 World Federation for Ultrasound in Medicine & Biology. Published by Elsevier Inc. All rights reserved.

  1. Development of a non-destructive testing technique using ultrasonic wave for evaluation of irradiation embrittlement in nuclear materials

    Science.gov (United States)

    Ishii, T.; Ooka, N.; Hoshiya, T.; Kobayashi, H.; Saito, J.; Niimi, M.; Tsuji, H.

    2002-12-01

    To develop a non-destructive testing technique for evaluating embrittlement of irradiated materials, the correlation between ultrasonic characteristics and embrittlement was investigated from the results of the ultrasonic wave measurement and the Charpy impact test of irradiated specimens of commercial A533B-1 steel and welded material at the hot laboratory of the Japan Materials Testing Reactor (JMTR) in the Japan Atomic Energy Research Institute (JAERI). After irradiation at 523 or 563 K up to a fast neutron fluence of 1×10 24 N/m 2 ( E>1 MeV), velocities of both shear and longitudinal waves in the irradiated specimen were lower than those in the unirradiated one. The decrease in the velocities may be caused by the reductions of the shear and Young's moduli in the irradiated specimen. The attenuation coefficient of the longitudinal wave in the irradiated specimens increased compared with unirradiated ones. With increasing the shift amount of the Charpy transition temperature at 41 J absorbed energy, the velocity and attenuation coefficient of the ultrasonic waves decreased and increased, respectively.

  2. Non Destructive Test Dye Penetrant and Ultrasonic on Welding SMAW Butt Joint with Acceptance Criteria ASME Standard

    Science.gov (United States)

    Endramawan, T.; Sifa, A.

    2018-02-01

    The purpose of this research is to know the type of discontinuity of SMAW welding result and to determine acceptance criteria based on American Society of Mechanical Engineer (ASME) standard. Material used is mild steel 98,71% Fe and 0,212% C with hardness 230 VHN with specimen diameter 20 cm and thickness 1.2 cm which is welded use SMAW butt joint with electrode for rooting LB 52U diameter 2.6 mm, current 70 Ampere and voltage 380 volt, filler used LB 5218 electrode diameter 3.2 mm with current 80 Ampere and 380 volt. The method used to analyze the welded with non destructive test dye penetrant (PT) method to see indication on the surface of the object and Ultrasonic (UT) to see indication on the sub and inner the surface of the object, the result is discontinuity recorded and analyzed and then the discontinuity is determine acceptance criteria based on the American Society of Mechanical Engineer (ASME) standards. The result show the discontinuity of porosity on the surface of the welded and inclusion on sub material used ultrasonic test, all indication on dye penetrant or ultrasonic test if there were rejected of result of welded that there must be gouging on part which rejected and then re-welding.

  3. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    Science.gov (United States)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  4. Resolution enhancement for ultrasonic echographic technique in non destructive testing with an adaptive deconvolution method

    International Nuclear Information System (INIS)

    Vivet, L.

    1989-01-01

    The ultrasonic echographic technique has specific advantages which makes it essential in a lot of Non Destructive Testing (NDT) investigations. However, the high acoustic power necessary to propagate through highly attenuating media can only be transmitted by resonant transducers, which induces severe limitations of the resolution on the received echograms. This resolution may be improved with deconvolution methods. But one-dimensional deconvolution methods come up against problems in non destructive testing when the investigated medium is highly anisotropic and inhomogeneous (i.e. austenitic steel). Numerous deconvolution techniques are well documented in the NDT literature. But they often come from other application fields (biomedical engineering, geophysics) and we show they do not apply well to specific NDT problems: frequency-dependent attenuation and non-minimum phase of the emitted wavelet. We therefore introduce a new time-domain approach which takes into account the wavelet features. Our method solves the deconvolution problem as an estimation one and is performed in two steps: (i) A phase correction step which takes into account the phase of the wavelet and estimates a phase-corrected echogram. The phase of the wavelet is only due to the transducer and is assumed time-invariant during the propagation. (ii) A band equalization step which restores the spectral content of the ideal reflectivity. The two steps of the method are performed using fast Kalman filters which allow a significant reduction of the computational effort. Synthetic and actual results are given to prove that this is a good approach for resolution improvement in attenuating media [fr

  5. Frantically forging fermium

    Science.gov (United States)

    Thornton, Brett F.; Burdette, Shawn C.

    2017-07-01

    Brett F. Thornton and Shawn C. Burdette relate how element 100 was first identified in a nuclear weapons test, but that was classified information, so researchers had to 'discover' it again using other methods.

  6. Development and Certification of Ultrasonic Background Noise Test (UBNT) System for use on the International Space Station (ISS)

    Science.gov (United States)

    Prosser, William H.; Madaras, Eric I.

    2011-01-01

    As a next step in the development and implementation of an on-board leak detection and localization system on the International Space Station (ISS), there is a documented need to obtain measurements of the ultrasonic background noise levels that exist within the ISS. This need is documented in the ISS Integrated Risk Management System (IRMA), Watch Item #4669. To address this, scientists and engineers from the Langley Research Center (LaRC) and the Johnson Space Center (JSC), proposed to the NASA Engineering and Safety Center (NESC) and the ISS Vehicle Office a joint assessment to develop a flight package as a Station Development Test Objective (SDTO) that would perform ultrasonic background noise measurements within the United States (US) controlled ISS structure. This document contains the results of the assessment

  7. Fatigue in cold-forging dies: Tool life analysis

    DEFF Research Database (Denmark)

    Skov-Hansen, P.; Bay, Niels; Grønbæk, J.

    1999-01-01

    In the present investigation it is shown how the tool life of heavily loaded cold-forging dies can be predicted. Low-cycle fatigue and fatigue crack growth testing of the tool materials are used in combination with finite element modelling to obtain predictions of tool lives. In the models...... is reported. (C) 1999 Elsevier Science S.A. All rights reserved....

  8. Standard guide for evaluating performance characteristics of phased-Array ultrasonic testing instruments and systems

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This guide describes procedures for evaluating some performance characteristics of phased-array ultrasonic examination instruments and systems. 1.2 Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this guide are expressed in terms that relate to their potential usefulness for ultrasonic examinations. Other electronic instrument characteristics in phased-array units are similar to non-phased-array units and may be measured as described in E 1065 or E 1324. 1.3 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be evaluated. 1.4 This guide establishes no performance limits for examination systems; if such acceptance criteria ar...

  9. Ensemble Empirical Mode Decomposition based methodology for ultrasonic testing of coarse grain austenitic stainless steels.

    Science.gov (United States)

    Sharma, Govind K; Kumar, Anish; Jayakumar, T; Purnachandra Rao, B; Mariyappa, N

    2015-03-01

    A signal processing methodology is proposed in this paper for effective reconstruction of ultrasonic signals in coarse grained high scattering austenitic stainless steel. The proposed methodology is comprised of the Ensemble Empirical Mode Decomposition (EEMD) processing of ultrasonic signals and application of signal minimisation algorithm on selected Intrinsic Mode Functions (IMFs) obtained by EEMD. The methodology is applied to ultrasonic signals obtained from austenitic stainless steel specimens of different grain size, with and without defects. The influence of probe frequency and data length of a signal on EEMD decomposition is also investigated. For a particular sampling rate and probe frequency, the same range of IMFs can be used to reconstruct the ultrasonic signal, irrespective of the grain size in the range of 30-210 μm investigated in this study. This methodology is successfully employed for detection of defects in a 50mm thick coarse grain austenitic stainless steel specimens. Signal to noise ratio improvement of better than 15 dB is observed for the ultrasonic signal obtained from a 25 mm deep flat bottom hole in 200 μm grain size specimen. For ultrasonic signals obtained from defects at different depths, a minimum of 7 dB extra enhancement in SNR is achieved as compared to the sum of selected IMF approach. The application of minimisation algorithm with EEMD processed signal in the proposed methodology proves to be effective for adaptive signal reconstruction with improved signal to noise ratio. This methodology was further employed for successful imaging of defects in a B-scan. Copyright © 2014. Published by Elsevier B.V.

  10. Ultrasonic testing of canning tubes in stainless steel of the EL 4 reactor

    International Nuclear Information System (INIS)

    Prot, A.; Monnier, P.

    1964-01-01

    From all the methods possible for controlling thin cans the one chosen, for numerous reasons, vas that making use of ultrasonic techniques. A method has been developed which should make it possible to carry out a rapid and efficient industrial control of canning tubes, The reasons for the choice of the ultrasonic method are given in detail, together with the principles of the method and the actual control parameters. In the present state of our research, it should be possible to control at least 50 000 tubes a year. Improvements brought about in the details of the control technique itself should make it possible to increase this rate considerably. (authors) [fr

  11. Testing of wooden construction elements with ultrasonic echo technique and x-ray

    International Nuclear Information System (INIS)

    Hasenstab, A.; Krause, M.; Osterloh, K.

    2008-01-01

    Damages inside of wooden construction components (e.g. interior rot) or at inaccessible surfaces represent a special problem, since they are difficult to recognize from the outside, they can even cause a sudden failure of the component. As a result the research, it could be proved that ultrasonic echo technique can be used on wood both with longitudinal and transverse waves. Further more the different influences of the wood fibres on the sound velocity of the longitudinal and transverse waves is pointed out on the basis results of measurements. The efficiency of the ultrasonic echo technique is shown on wooden specimens. The combination of ultrasonic echo technique and radiography resulted in a very substantial reduction of possible misinterpretations of damage. There it is possible to detect the damage from the undamaged side of the specimen by ultrasound echo. The spread of the damage can be obtained with mobile x-ray measurements. Finally the results show, that ultrasonic methods are more sensitive starting decay and cracks parallel to the surface.

  12. Semi-continuous ultrasonic sounding and changes of ultrasonic signal characteristics as a sensitive tool for the evaluation of ongoing microstructural changes of experimental mortar bars tested for their ASR potential

    Czech Academy of Sciences Publication Activity Database

    Lokajíček, Tomáš; Kuchařová, A.; Petružálek, Matěj; Šachlová, Š.; Svitek, Tomáš; Přikryl, R.

    2016-01-01

    Roč. 71, September (2016), s. 40-50 ISSN 0041-624X R&D Projects: GA ČR(CZ) GAP104/12/0915 Institutional support: RVO:67985831 Keywords : alkali -silica reaction * accelerated test * thermal heating * mortar bar * ultrasonic sounding Subject RIV: DC - Siesmology, Volcanology, Earth Structure Impact factor: 2.327, year: 2016

  13. Effect of Cold Forging on Microstructure and MechanicalProperties of Al/SiC Composites

    Science.gov (United States)

    Hanamantraygouda, M. B.; Shivakumar, B. P., Dr; Siddappa, P. N.; Sampathkumar, L.; Prashanth, L.

    2018-02-01

    The objective of this work was to investigate the effect of cold forging on mechanical properties and microstructural study of Al MMCs, at different wt% of SiC and forging cycle. The Al-SiC composite material was fabricated by stir casting method at different weight percentage of SiC such as 2.5, 5, 7.5 and 10%. Further, the deformation characteristics during open-die forging of Al-SiC composite at cold conditions was investigated. Cast and forged composite material was subjected to hardness test, tensile test and impact test. The grain size, microstructure behaviour was investigated using optical microscope. The results show that hardness and strength of Al-SiC composite increases and ductility decreases as compared to Al alloy in both as-cast and forged conditions. Optical microscope images showed that the distribution of SiC in Al matrix was more homogeneous in a forged composite as compared to cast one and reduction of porosity was found. Further, it showed that due to forging cycle the grain size was reduced by 30% to 35% from initial size.

  14. Effect of Technical Quality of Thermomechanical Die Forging of AA2099 Alloy

    Directory of Open Access Journals (Sweden)

    Łukaszek-Sołek A.

    2014-10-01

    Full Text Available The paper presents the results of investigations of a multicomponent third-generation aluminium alloy, classified as AA2099. The actual forging conditions were determined basing on the assessment of the quality of side surface of specimens subjected to compression in Gleeble 3800 simulator and on flow curves of the alloy, as well as numerical modelling of forging process performed with application of QForm 3D v.7 software. Compression tests were realized at temperatures 400-500 °C, with a strain rate of 0.001-100 s-1, up to a specified constant true strain value of 0.9. Microstructure examination in as-delivered state was performed with application of Leica DM 4000M optical microscope. The obtained results of isothermal deformation of specimens were correlated with the analysis of a characteristic layered pancake-type microstructure. The simulation of die forging of a complex-shape forging (high-current contact tip used in power engineering at the temperature 500 °C, was performed. The shape of a forging makes it possible to fully analyse the influence of thermomechanical process conditions on technical quality of a product. The simulation of forging process showed full correctness of material flow, with no signs of instability. At the same time, the analysis of investigations allowed to prepare and realize the industrial forging trials for a forging of a very complex shape, in a single step, at the temperature 500 °C, with application of thermomechanical treatment. The forging attained high quality of shape and surface. Directional specimens were taken, in order to be subjected to microstructure examination and hardness testing. The data obtained from industrial tests, combined with the results of testing using Gleeble simulator as well as from numerical modelling, make up the guidelines for mechanical processing of AA2099 alloy at the temperatures 470-500 °C.

  15. Numerical die life estimation of a crack susceptible industrial hot forging process

    Science.gov (United States)

    Bouguecha, A.; Behrens, B.-A.; Bonk, C.; Rosenbusch, D.; Kazhai, M.

    2017-10-01

    In industrial hot forging processes, the forging dies underlie cyclic thermo-mechanical loads, which can lead to failure of the tools. Besides die wear (abrasive and adhesive) on the surface, fatigue crack initiation with a following fracture of the tool is one of the most frequent failures occurring in hot forging processes. In this study an industrial hot forging process is considered for fatigue analysis. Tool geometry is designed for a defined life time until crack initiated failure of the tool. Material characterization tests in form of tensile tests as well as cylindrical compression tests and low cycle fatigue tests were carried out. The data will be implemented in a commercial software-system to realize a qualitative good prediction of die life regarding crack wiation.

  16. Determination of Focal Laws for Ultrasonic Phased Array Testing of Dissimilar Metal Welds

    International Nuclear Information System (INIS)

    Jing, Ye; Kim, Hak Joon; Song, Sung Jin; Song, Myung Ho; Kang, Suk Chull; Kang, Sung Sik; Kim, Kyung Cho

    2008-01-01

    Inspection of dissimilar metal welds using phased array ultrasound is not easy at all, because crystalline structure of dissimilar metal welds cause deviation and splitting of the ultrasonic beams. Thus, in order to have focusing and/or steering phased array beams in dissimilar metal welds, proper time delays should be determined by ray tracing. In this paper, we proposed an effective approach to solve this difficult problem. Specifically, we modify the Oglivy's model parameters to describe the crystalline structure of real dissimilar metal welds in a fabricated specimen. And then, we calculate the proper time delay and incident angle of linear phased array transducer in the anisotropic and inhomogeneous material for focusing and/or steering phased array ultrasonic beams on the desired position

  17. Reactor pressure vessel with forged nozzles

    Science.gov (United States)

    Desai, Dilip R.

    1993-01-01

    Inlet nozzles for a gravity-driven cooling system (GDCS) are forged with a cylindrical reactor pressure vessel (RPV) section to which a support skirt for the RPV is attached. The forging provides enhanced RPV integrity around the nozzle and substantial reduction of in-service inspection costs by eliminating GDCS nozzle-to-RPV welds.

  18. Development of Ultrasonic Testing System for In-Service Inspection of the Shrunk-on Type LP Turbine Roter

    Energy Technology Data Exchange (ETDEWEB)

    Park, Joon Soo; Seong Un Hark; Ryu, Seong Woo [Doosan Heavy Industries and Construction Co., Seoul (Korea, Republic of)

    2009-04-15

    Turbine, which is one of major components in nuclear power plants, requires reliable nondestructive inspections. But, accessibility of transducers is limited and interpretation of acquired signals is not easy at all due to the complication. So, in this study, we have fabricated mock-up specimens of real size and shape. We applied pulse-echo method and time-of-flight diffraction(TOFD) method for precise inspection of turbine key and wheel bore. And phased array ultrasonic testing method was adopted for wheel dovetail of turbines by using mock-up. Furthermore, an automatic scanner system was developed for in-service inspection of the developed methods

  19. Flaw size estimation by ultrasonic testing of welded joints of unalloyed and low-alloy steels

    International Nuclear Information System (INIS)

    Edelmann, X.

    1987-01-01

    Many sound beams have been measured and their dimensions have been compared with theoretical models. The characteristics of those beams used in actual examination should be measured before starting and be taken into account during this examination. Measurements on different reference reflectors have been performed. Both maximum of reflected amplitude ('static behaviour') and amplitude change during probe movement ('echodynamic behaviour') have been investigated. A slide rule has been worked out which allows one to compare the amplitudes of the most important reference reflectors: side drilled hole, disc reflector (flat bottom hole), sphere, stripe of infinite length, and infinite plane. A first judgement of ultrasonic results achieved with different sound beam diameters, frequencies and angles of incidence, with regard to the relevance of a defect is possible. The echodynamic information is most important for sizing deep defects. By means of well-defined conventional ultrasonic techniques, taking into account sound beam characteristics, sufficient accuracy is possible. Even the quite difficult case of sizing intergranular stress corrosion cracking in the heat affected zone of austenitic welds could be solved with good reliability. In spite of the good capabilities of sizing defects practical limits have to be taken into account. Defects under compressive stresses might be transparent to ultrasound and therefore remain undefected. Bad geometrical conditions of the component to be examined might limit reliability of ultrasonic examination. The sizing capabilities must be judged in this context. Nevertheless the described procedures give an opportunity for realisation of improvements towards better flaw size estimation. (orig./HP) [de

  20. Qualitative Research of AZ31 Magnesium Alloy Aircraft Brackets Produced by a New Forging Method

    Directory of Open Access Journals (Sweden)

    Dziubińska A.

    2016-06-01

    Full Text Available The paper reports a selection of numerical and experimental results of a new closed-die forging method for producing AZ31 magnesium alloy aircraft brackets with one rib. The numerical modelling of the new forming process was performed by the finite element method.The distributions of stresses, strains, temperature and forces were examined. The numerical results confirmed that the forgings produced by the new forming method are correct. For this reason, the new forming process was verified experimentally. The experimental results showed good agreement with the numerical results. The produced forgings of AZ31 magnesium alloy aircraft brackets with one rib were then subjected to qualitative tests.

  1. Forge, Arquillian, Swarm and Spring Boot: All play and no effort makes Simon a productive boy

    CERN Document Server

    CERN. Geneva

    2017-01-01

    During this live coding session, Simon will shine some light on a range productivity tools that make software development a pleasure rather than a chore. Simon will live code 2 applications; a Java EE application, with JBoss Forge which uses JPA, Bean Validation, REST and Angular. We’ll test this application using Arquillian from within JBoss Forge. We’ll also show how a Java EE microservice can be developed in Forge and run using JBoss Swarm. The second application will be developed on Spring Boot and using JRebel we’ll rapidly develop and run a Spring application. Attendees will learn how to write code productively using tools designed for developers.

  2. Laboratory and field tests on photo-electric probes and ultrasonic Doppler flow switch for remote control of turbidity and flowrate of a water-sand mixture flow

    Science.gov (United States)

    Pellegrini, M.; Saccani, C.

    2017-08-01

    The paper describes the experimental apparatus and field tests carried on to remotely control through non-invasive and non-intrusive instruments turbidity and flowrate of a water-sand mixture flow conveyed by a pipeline. The mixture flow was produced by an innovative plant for seabed management. The turbidity was monitored by thru-beam infra-red photo-electric sensors, while flowrate was monitored by an ultrasonic Doppler flow switch. In a first phase, a couple of photo-electric sensors and a mechanical flow switch were preliminary tested in laboratory to verify installations concerns and measurement repeatability and precision. After preliminary test completion, photo-electric sensors and mechanical flow switch were installed in the real scale plant. Since the mechanical flow switch did not reach high reliability, an ultrasonic Doppler flow switch was identified and tested as alternative. Then, two couple of photo-electric sensors and ultrasonic Doppler flow switch were installed and tested on two pipelines of the plant. Turbidity and minimum flow signals produced by the instruments were integrated in the PLC logic for the automatic management of the plant. The paper also shows how ultrasonic Doppler flow switch measurement repeatability was negatively affected by the presence of the other ultrasonic Doppler flow switch working in a close pipeline and installed inside a steel casing.

  3. Laser ultrasonic receivers based on photorefractive materials in non-destructive testing

    International Nuclear Information System (INIS)

    Zamiri Hosseinzadeh, S.

    2014-01-01

    The field of laser ultrasonics is one of the most interesting topics in which laser light is used for the generation and the detection of ultrasound waves in materials. This contactless method is extremely useful for materials inspection being nondestructive and contactless, especially for hazardous environments. In this method a pulsed laser with a short pulse length of e.g. nano- or even picoseconds is focused on the surface of a specimen and then ultrasonic waves, nanometer vibrations, such as surface and bulk waves are generated and propagate in all directions on to the material. For contactless detection of ultrasonic waves several interferometers such as confocal Fabry-Perot, Michelson, and long path difference interferometers have been applied. Each of them has its individual advantages and disadvantages concerning, e.g., frequency responses and sensitivity. However, most of these interferometers work best on mirror-like surfaces and exhibit reduced sensitivity on rough surfaces. Also these kinds of interferometer are sensible to external noise as air fluctuations, sample vibrations or thermal deformations, thus requiring relatively complex stabilization techniques. This hinders their applicability in industrial applications with harsh environmental conditions. As an alternative to the before mentioned techniques interferometers based on photorefractive materials (PR) have been established. A typical two wave mixing interferometer (TWMI) configuration enables broadband ultrasonic measurements on rough surfaces. These types of interferometers have a good sensitivity up to 3e-7 nm(W/Hz) 1/2 spatially for samples with a high rough surface unlike the Michelson interferometer. By using ferroelectric photorefractive crystals such as LiNbO:Fe+2, sensitivity even is enhanced to 4e-8 nm(W/Hz) 1/2 but response time in these crystals is slower. In this work, contactless interferometer set ups based on photorefractive materials such as BSO (Bismuth Silicon Oxide: Bi 12

  4. Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging

    International Nuclear Information System (INIS)

    Kwon, Yong Chul; Kang, Jong Hun; Kim, Sang Sik

    2016-01-01

    The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts

  5. Development Of Ultrasonic Testing Based On Delphi Program As A Learning Media In The Welding Material Study Of Detection And Welding Disables In The Environment Of Vocational Education

    Science.gov (United States)

    Dwi Cahyono, Bagus; Ainur, Chandra

    2018-04-01

    The development of science and technology has a direct impact on the preparation of qualified workers, including the preparation of vocational high school graduates. Law Number 20 the Year 2003 on National Education System explains that the purpose of vocational education is to prepare learners to be ready to work in certain fields. One of the learning materials in Vocational High School is welding and detecting welding defects. Introduction of welding and detecting welding defects, one way that can be done is by ultrasonic testing will be very difficult if only capitalize the book only. Therefore this study aims to adopt ultrasonic testing in a computer system. This system is called Delphi Program-based Ultrasonic Testing Expert System. This system is used to determine the classification and type of welding defects of the welded defect indicator knew. In addition to the system, there is a brief explanation of the notion of ultrasonic testing, calibration procedures and inspection procedures ultrasonic testing. In this system, ultrasonic input data testing that shows defects entered into the computer manually. This system is built using Delphi 7 software and Into Set Up Compiler as an installer. The method used in this research is Research and Development (R & D), with the following stages: (1) preliminary research; (2) manufacture of software design; (3) materials collection; (4) early product development; (5) validation of instructional media experts; (6) product analysis and revision; (8) media trials in learning; And (9) result of end product of instructional media. The result of the research shows that: (1) the result of feasibility test according to ultrasonic material testing expert that the system is feasible to be used as instructional media in welding material subject and welding defect detection in vocational education environment, because it contains an explanation about detection method of welding defect using method Ultrasonic testing in detail; (2

  6. Hybrid Signal Processing Technique to Improve the Defect Estimation in Ultrasonic Non-Destructive Testing of Composite Structures.

    Science.gov (United States)

    Tiwari, Kumar Anubhav; Raisutis, Renaldas; Samaitis, Vykintas

    2017-12-09

    This work proposes a novel hybrid signal processing technique to extract information on disbond-type defects from a single B-scan in the process of non-destructive testing (NDT) of glass fiber reinforced plastic (GFRP) material using ultrasonic guided waves (GW). The selected GFRP sample has been a segment of wind turbine blade, which possessed an aerodynamic shape. Two disbond type defects having diameters of 15 mm and 25 mm were artificially constructed on its trailing edge. The experiment has been performed using the low-frequency ultrasonic system developed at the Ultrasound Institute of Kaunas University of Technology and only one side of the sample was accessed. A special configuration of the transmitting and receiving transducers fixed on a movable panel with a separation distance of 50 mm was proposed for recording the ultrasonic guided wave signals at each one-millimeter step along the scanning distance up to 500 mm. Finally, the hybrid signal processing technique comprising the valuable features of the three most promising signal processing techniques: cross-correlation, wavelet transform, and Hilbert-Huang transform has been applied to the received signals for the extraction of defects information from a single B-scan image. The wavelet transform and cross-correlation techniques have been combined in order to extract the approximated size and location of the defects and measurements of time delays. Thereafter, Hilbert-Huang transform has been applied to the wavelet transformed signal to compare the variation of instantaneous frequencies and instantaneous amplitudes of the defect-free and defective signals.

  7. Hybrid Signal Processing Technique to Improve the Defect Estimation in Ultrasonic Non-Destructive Testing of Composite Structures

    Science.gov (United States)

    Raisutis, Renaldas; Samaitis, Vykintas

    2017-01-01

    This work proposes a novel hybrid signal processing technique to extract information on disbond-type defects from a single B-scan in the process of non-destructive testing (NDT) of glass fiber reinforced plastic (GFRP) material using ultrasonic guided waves (GW). The selected GFRP sample has been a segment of wind turbine blade, which possessed an aerodynamic shape. Two disbond type defects having diameters of 15 mm and 25 mm were artificially constructed on its trailing edge. The experiment has been performed using the low-frequency ultrasonic system developed at the Ultrasound Institute of Kaunas University of Technology and only one side of the sample was accessed. A special configuration of the transmitting and receiving transducers fixed on a movable panel with a separation distance of 50 mm was proposed for recording the ultrasonic guided wave signals at each one-millimeter step along the scanning distance up to 500 mm. Finally, the hybrid signal processing technique comprising the valuable features of the three most promising signal processing techniques: cross-correlation, wavelet transform, and Hilbert–Huang transform has been applied to the received signals for the extraction of defects information from a single B-scan image. The wavelet transform and cross-correlation techniques have been combined in order to extract the approximated size and location of the defects and measurements of time delays. Thereafter, Hilbert–Huang transform has been applied to the wavelet transformed signal to compare the variation of instantaneous frequencies and instantaneous amplitudes of the defect-free and defective signals. PMID:29232845

  8. Investigation with automatic ultrasonic equipment to trace flaws in a large test piece, and experience gained in carrying out inspections

    International Nuclear Information System (INIS)

    Lindner, J.P.

    1975-01-01

    Based on the FRG codes providing guide lines for the Reactor Safety Commission regarding the size and location of flaws to be detected during in-service inspections, investigations were carried out into the possibility of detecting defects in thick-walled reactor pressure vessel components with the aid of ultrasonic inspection systems. A large test rig was used and, in a similar manner to the in-service inspections on a reactor, the tests were carried out with remote-controlled, automatically guided inspection equipment. For this purpose, a test specimen weighing about 10 tons was produced and provided with two weld seams having a large number of artificial defects. Essential parameters for the various reflectors in the test specimen were the size, location, angle and roughness or structure of the reflecting surfaces. As it is known that austenitic cladding has a considerable influence on flaw detection, the tests were undertaken first without cladding and then with cladding. A manipulator was designed for automatic remote-controlled inspection with which the inspection system travels on a meandering route over the area to be inspected. The inspection system employed was of the same type as the one used for baseline tests during external inspections of reactor vessel walls with parallel surfaces. Digital data collection was by a magnetic tape recorder designed to store both the data of the ultrasonic inspection system as well as the allied position data. The data stored on the tape are evaluated with electronic data processing programmes especially developed for this purpose. These programmes allow locally coherent indication patterns to be prepared, thus simplifying the interpretation of the data obtained. The author initially describes the equipment with the aid of which the studies were undertaken. A detailed discussion is then presented on the design of the test specimen and the inspection systems employed. Following this, the results obtained are explained and

  9. The development of reactor vessel internal heavy forging for 1000 MW pressurized-water reactor nuclear power plant

    International Nuclear Information System (INIS)

    Zhang Zhifeng; Chen Yongbo; Ding Xiuping; Zhang Lingfang

    2012-01-01

    This Paper introduced the development of Reactor Vessel Internal (RVI) heavy forgings for 1000 MW Pressurized Water Reactor (PWR) nuclear power plant, analyzed the manufacture difficulties and technical countermeasures. The testing result of the product indicated that the performance of RVI heavy forgings manufactured by Shanghai Heavy Machinery Plant Ld. (SHMP) is outstanding and entirely satisfy the technical requirements for RVI product. (authors)

  10. A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

    DEFF Research Database (Denmark)

    Bay, Niels; Eriksen, Morten; Tan, Xincai

    2011-01-01

    Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

  11. Developing of complex for hot plastic deformation modeling of steel type 20-30CrNiMoV for heavy forging

    Directory of Open Access Journals (Sweden)

    Dub Vladimir

    2017-01-01

    Full Text Available Production of heavy forging of bars weighing more then 235 tons for such products as rotors made of steel type 20-30CrNiMoV is a critical independent work, failure to perform which entails high costs related to repeated production (in case of defective product and untimely launch of production plants. One of the frequent causes of a defective product is the impossibility of ultrasonic testing in the barrel-gate zones on the rotor workpiece, which is due to the microstructure of the metal, namely the grain size. Determing the stages of deformation process wich causes such defects in structure is the main goal of this work.

  12. Forging process design for risk reduction

    Science.gov (United States)

    Mao, Yongning

    In this dissertation, forging process design has been investigated with the primary concern on risk reduction. Different forged components have been studied, especially those ones that could cause catastrophic loss if failure occurs. As an effective modeling methodology, finite element analysis is applied extensively in this work. Three examples, titanium compressor disk, superalloy turbine disk, and titanium hip prosthesis, have been discussed to demonstrate this approach. Discrete defects such as hard alpha anomalies are known to cause disastrous failure if they are present in those stress critical components. In this research, hard-alpha inclusion movement during forging of titanium compressor disk is studied by finite element analysis. By combining the results from Finite Element Method (FEM), regression modeling and Monte Carlo simulation, it is shown that changing the forging path is able to mitigate the failure risk of the components during the service. The second example goes with a turbine disk made of superalloy IN 718. The effect of forging on microstructure is the main consideration in this study. Microstructure defines the as-forged disk properties. Considering specific forging conditions, preform has its own effect on the microstructure. Through a sensitivity study it is found that forging temperature and speed have significant influence on the microstructure. In order to choose the processing parameters to optimize the microstructure, the dependence of microstructure on die speed and temperature is thoroughly studied using design of numerical experiments. For various desired goals, optimal solutions are determined. The narrow processing window of titanium alloy makes the isothermal forging a preferred way to produce forged parts without forging defects. However, the cost of isothermal forging (dies at the same temperature as the workpiece) limits its wide application. In this research, it has been demonstrated that with proper process design, the die

  13. International cooperation in cold forging technology

    DEFF Research Database (Denmark)

    Bay, Niels; Lange, K

    1992-01-01

    International cooperation in the field of cold forging technology started in 1961 by formation of the OECD Group of Experts on Metal Forming. In 1967 this group was transformed into the International Cold Forging Group, ICFG, an independent body which has now been operative for 25 years. Members...... by cooperative activities or by instigating national research. These subgroups have produced 9 data sheets and 7 guidelines on subjects such as materials, tool design and construction, calculation methods for cold forging tools, manufacture of slugs, lubrication aspects and small quantity production. Plenary...

  14. Development and tests of large nuclear turbo-generator welded rotors

    International Nuclear Information System (INIS)

    Colombie, H.; Thiery, M.; Rotzinger, R.; Pelissou, C.; Tabacco, C.; Fernagut, V.

    2015-01-01

    Turbo-generators require large forgings for the rotor and it is a worldwide practice to manufacture turbo-generator rotor bodies as single piece forgings. Rotors for nuclear applications (4-pole rotors design, 1500/1800 rpm) require forgings of up to 2.0 m diameter and ultra large ingots with weight more than 500 tons. Nowadays only few forge masters can deliver such forgings in the world. Based on the large welding experience Alstom has gained over decades on steam and gas turbines and Alstom's multi piece shrunk turbo-generator rotors, it was suggested to manufacture 4-pole turbo-generator rotors by welding the shaft from aligned cylindrical forgings. Compared to turbine welded rotors, the shaft of a turbo-generator rotor presents differences linked to dimensions/weight, weld depth and electrical application. The manufacture of a 2 disc model allowed to prove through electrical and mechanical analysis the reliability of the concept as well as the reliability of the manufacturing processes through material tests, micro sections, electrical component tests, weld geometry, welding processes (TIG,SAW,...), weld inspection (Ultrasonic testing, radiographic inspection,...) weld heat treatments and machining. Then a full rotor able to replace a single forging rotor was manufactured in order to validate and prove to potential customers the validity of the welded rotor technology. During the first order from EDF of a welded 900 MW spare rotor, the procedure for the Non Destructive Test on a slotted rotor was developed upon EDF request in order to compare future Non Destructive Testing with the finger print of the new rotor. This complete rotor was delivered to EDF in January 2013. This rotor is in operation in a nuclear unit since November 2013. (authors)

  15. Ultrasonic wavefield inversion and migration in complex heterogeneous structures: 2D numerical imaging and nondestructive testing experiments.

    Science.gov (United States)

    Nguyen, Luan T; Modrak, Ryan T

    2018-01-01

    Delaminations, cracks and other defects in engineered structures often lie close to the theoretical resolution limit for ultrasonic waves. While ultrasonic waveform tomography has succeeded in detecting such features, recovery is difficult because it requires computationally expensive high-frequency numerical wave simulations and an accurate understanding of large-scale background variations of the engineered structure. Without such knowledge, small defects may be incorrectly imaged or go undetected altogether. To reduce computational cost and improve detection of small defects, a useful approach is to divide the waveform tomography procedure into two steps: first, a low-frequency model-building step aimed at recovering background structure, and second, a high-frequency imaging step targeting defects. The first is naturally formulated as waveform inversion for wavespeed parameters and the second as time reversal migration for reflectivity. Through synthetic test cases, we show that the two-step workflow appears more promising in most cases than a single-step inversion. In particular, we find that new workflow succeeds in the challenging scenario where the defect lies along preexisting layer interface in a composite bridge deck and in related experiments involving noisy data or inaccurate source parameters. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Assessing ultrasonic examination results

    International Nuclear Information System (INIS)

    Deutsch, V.; Vogt, M.

    1977-01-01

    Amongst nondestructive examination methods, the ultrasonic examination plays an important role. The reason why its scope of application is so wide is because the sound conducting capacity is the only property the material of a test specimen has to have. As the fields are so manifold, only main aspects can be described briefly. The list of references, however, is very extensive and gives plenty of information of all the problems concerning the assessment of ultrasonic examination results. (orig./RW) [de

  17. Ultrasonic physics

    CERN Document Server

    Richardson, E G

    1962-01-01

    Ultrasonic Physics, Second Edition, provides an introduction to the fundamental principles of ultrasonic physics. The book opens with a discussion of the sources of ultrasound. This is followed by separate chapters on the properties and detection of ultrasonic radiation; measurement of propagation constants, i.e., the velocity and absorption, of ultrasound; ultrasound propagation in gases, liquids, and solids; and ultrasound propagation in aerosols, suspensions, and emulsions. The final chapter covers miscellaneous physical and physico-chemical actions, including dispersion and coagulation of

  18. Forging of FeAl intermetallic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L. [UNAM, Cuernavaca (Mexico). Lab. de Cuernavaca; Schneibel, J.H. [Oak Ridge National Lab., TN (United States)

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  19. Sintering and densification; new techniques: sinter forging

    International Nuclear Information System (INIS)

    Winnubst, A.J.A.

    1998-01-01

    In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

  20. Finite element modeling of the residual stress evolution in forged and direct-aged alloy 718 turbine disks during manufacturing and its experimental validation

    Science.gov (United States)

    Drexler, Andreas; Ecker, Werner; Hessert, Roland; Oberwinkler, Bernd; Gänser, Hans-Peter; Keckes, Jozef; Hofmann, Michael; Fischersworring-Bunk, Andreas

    2017-10-01

    In this work the evolution of the residual stress field in a forged and heat treated turbine disk of Alloy 718 and its subsequent relaxation during machining was simulated and measured. After forging at around 1000 °C the disks were natural air cooled to room temperature and direct aged in a furnace at 720 °C for 8 hours and at 620 °C for 8 hours. The machining of the Alloy 718 turbine disk was performed in two steps: The machining of the Alloy 718 turbine disk was performed in two steps: First, from the forging contour to a contour used for ultra-sonic testing. Second, from the latter to the final contour. The thermal boundary conditions in the finite element model for air cooling and furnace heating were estimated based on analytical equations from literature. A constitutive model developed for the unified description of rate dependent and rate independent mechanical material behavior of Alloy 718 under in-service conditions up to temperatures of 1000 °C was extended and parametrized to meet the manufacturing conditions with temperatures up to 1000 °C. The results of the finite element model were validated with measurements on real-scale turbine disks. The thermal boundary conditions were validated in-field with measured cooling curves. For that purpose holes were drilled at different positions into the turbine disk and thermocouples were mounted in these holes to record the time-temperature curves during natural cooling and heating. The simulated residual stresses were validated by using the hole drilling method and the neutron diffraction technique. The accuracy of the finite element model for the final manufacturing step investigated was ±50 MPa.

  1. Signal processing for ultrasonic testing of stainless steel with coarse structure

    International Nuclear Information System (INIS)

    Dahlgren, Sven; Ericsson, Lars

    2000-03-01

    Ultrasonic testing of materials with coarse grains often gives poor signal-to-noise-ratio due to backscattering from the grain boundaries. The influence of the back-scattering, being strongly dependent on the size of the grains and the wavelength used, can be reduced by suitable choice of inspection frequencies used. The actual choice can be made flexible using broad band probes in combination with digital signal processing. Furthermore, with such an approach it might be possible both to detect and size defects from the same scan. One well-known signal processing method is Split Spectrum Processing (SSP). This method can significantly reduce grain noise, but finding the optimal choice of parameters involved is difficult. The introduction of the Consecutive Polarity Coincidence (CPC) as SSP target extraction algorithm more or less solved this problem but other draw-backs such as reduced temporal resolution is inherent in SSP. Based on the experiences with SSP a new approach to grain noise reduction, based on non coherent detection (NCD), was developed at Uppsala University. The technique is evaluated, in this investigation. The NCD algorithm has for a long time been used within the field of telecommunication and is based upon detection of bandpass signals in additive Gaussian noise. To adapt the algorithm for use in NDE a two parameter transient model is used. The construction of an NCD filter includes three steps: estimation of the autocorrelation of the noise; specification of the two parameters, lower and upper frequency, of the signal prototype; computation of the filter. During the project two algorithms, based on signal entropy and signal-to-noise-ratio enhancement (SNRE), have been developed to determine the two parameters in an automated procedure. UTdata to evaluate the NCD algorithm were collected in three phases: Phase 1: Manual scanning was performed on CSS-block with ideal reflectors (laboratory environment). Tuning of the two NCD parameters was done

  2. High Temperature Ultrasonic Probe and Pulse-Echo Probe Mounting Fixture for Testing and Blind Alignment on Steam Pipes

    Science.gov (United States)

    Bar-Cohen, Yoseph (Inventor); Badescu, Mircea (Inventor); Lih, Shyh-Shiuh (Inventor); Sherrit, Stewart (Inventor); Takano, Nobuyuki (Inventor); Ostlund, Patrick N. (Inventor); Lee, Hyeong Jae (Inventor); Bao, Xiaoqi (Inventor)

    2017-01-01

    A high temperature ultrasonic probe and a mounting fixture for attaching and aligning the probe to a steam pipe using blind alignment. The high temperature ultrasonic probe includes a piezoelectric transducer having a high temperature. The probe provides both transmitting and receiving functionality. The mounting fixture allows the high temperature ultrasonic probe to be accurately aligned to the bottom external surface of the steam pipe so that the presence of liquid water in the steam pipe can be monitored. The mounting fixture with a mounted high temperature ultrasonic probe are used to conduct health monitoring of steam pipes and to track the height of condensed water through the wall in real-time.

  3. Standard practice for evaluating performance characteristics of ultrasonic Pulse-Echo testing instruments and systems without the use of electronic measurement instruments

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This practice describes procedures for evaluating the following performance characteristics of ultrasonic pulse-echo examination instruments and systems: Horizontal Limit and Linearity; Vertical Limit and Linearity; Resolution - Entry Surface and Far Surface; Sensitivity and Noise; Accuracy of Calibrated Gain Controls. Evaluation of these characteristics is intended to be used for comparing instruments and systems or, by periodic repetition, for detecting long-term changes in the characteristics of a given instrument or system that may be indicative of impending failure, and which, if beyond certain limits, will require corrective maintenance. Instrument characteristics measured in accordance with this practice are expressed in terms that relate to their potential usefulness for ultrasonic testing. Instrument characteristics expressed in purely electronic terms may be measured as described in E1324. 1.2 Ultrasonic examination systems using pulsed-wave trains and A-scan presentation (rf or video) may be ev...

  4. Review and discussion of the development of synthetic aperture focusing technique for ultrasonic testing (SAFT-UT)

    International Nuclear Information System (INIS)

    Busse, L.J.; Collins, H.D.; Doctor, S.R.

    1984-03-01

    The development and capabilities of synthetic aperture focusing techniques for ultrasonic testing (SAFT-UT) are presented. The purpose of SAFT-UT is to produce high-resolution images of the interior of opaque objects. The goal of this work is to develop and implement methods which can be used to detect and to quantify the extent of defects and cracks in critical components of nuclear reactors (pressure vessels, primary piping systems, and nozzles). This report places particular emphasis upon the practical experimental results that have been obtained using SAFT-UT as well as the theoretical background that underlies synthetic aperture focusing. A discussion regarding high-speed and real-time implementations of two- and three-dimensional synthetic aperture focusing is also presented

  5. Ultrasonic testing of core baffle former bolts of the core tanks of pressurised water reactors; Ultraschallpruefung von Kernumfassungsschrauben der Kernbehaelter von Druckwasserreaktoren

    Energy Technology Data Exchange (ETDEWEB)

    Bies, Christian M.; Alaerts, Louis; Bonitz, Frank W. [Westinghouse Electric Germany GmbH, Mannheim (Germany); Devlin, Russell S.; Minogue, Patrick [WesDyne International, Madison, PA (United States)

    2013-07-01

    This article presents the MIDAS VI testing robot used by Westinghouse / WesDyne. This is a remotely operated underwater vehicle which positions ultrasonic probes under camera control. This vehicle makes it possible to substantially reduce the time required for setting up and preparing ultrasonic tests on core baffle former bolts. It has also accelerated the test procedure itself. Test methods have also been developed for bolt types which were hitherto considered incapable of being tested. One of these methods is based on a phased array probe. The article also reports on experiences gained over the course of years in testing core baffle former bolts in European nuclear power plants using the SUPREEM testing robot.

  6. Contribution to the improved ultrasonic testing of glass fiber-reinforced polymers based on analytic modeling; Beitrag zur Verbesserung der Ultraschallpruefung glasfaserverstaerkter Polymere auf der Grundlage analytischer Modellierung

    Energy Technology Data Exchange (ETDEWEB)

    Gripp, S.

    2001-04-01

    The non-destructive testing of acoustic anisotropic materials like fiber composites has been evaluated. Modelling enabled predictions about wave deflection, direction of wave propagation, and refractive angle of ultrasonic waves in these media. Thus, measurements could be carried out using unidirectional glass-fiber composites.

  7. Contribution of the ultrasonic simulation to the testing methods qualification process; Contribution de la modelisation ultrasonore au processus de qualification des methodes de controle

    Energy Technology Data Exchange (ETDEWEB)

    Le Ber, L.; Calmon, P. [CEA/Saclay, STA, 91 - Gif-sur-Yvette (France); Abittan, E. [Electricite de France (EDF-GDL), 93 - Saint-Denis (France)

    2001-07-01

    The CEA and EDF have started a study concerning the simulation interest in the qualification of nuclear components control by ultrasonic methods. In this framework, the simulation tools of the CEA, as CIVA, have been tested on real control. The method and the results obtained on some examples are presented. (A.L.B.)

  8. Process and device for the ultrasonic testing of slotted screws screwed into a head of a nuclear reactor fuel element for cracks

    International Nuclear Information System (INIS)

    Scharpenberg, R.

    1986-01-01

    To achieve correct echo signals, a test head is set separately on each area limited by a slot of the top of the slotted screw and the screw head is ultrasonically sounded in the direction of the suspected cracks. (orig./HP) [de

  9. Development of strategies for saving energy by temperature reduction in warm forging processes

    Science.gov (United States)

    Varela, Sonia; Santos, Maite; Vadillo, Leire; Idoyaga, Zuriñe; Valbuena, Óscar

    2016-10-01

    This paper is associated to the European policy of increasing efficiency in raw material and energy usage. This policy becomes even more important in sectors consuming high amount of resources, like hot forging industry, where material costs sums up to 50% of component price and energy ones are continuously raising. The warm forging shows a clear potential of raw material reduction (near-net-shape components) and also of energy saving (forging temperature under 1000°C). However and due to the increment of the energy costs, new solutions are required by the forging sector in order to reduce the temperature below 900°C. The reported research is based on several approaches to reduce the forging temperature applied to a flanged shaft of the automotive sector as demonstration case. The developed investigations have included several aspects: raw material, process parameters, tools and dies behavior during forging process and also metallographic evaluation of the forged parts. This paper summarizes analysis of the ductility and the admissible forces of the flanged shaft material Ck45 in as-supplied state (as-rolled) and also in two additional heat treated states. Hot compression and tensile tests using a GLEEBLE 3800C Thermo mechanical simulator have been performed pursuing this target. In the same way, a coupled numerical model based on Finite Element Method (FEM) has been developed to predict the material flow, the forging loads and the stresses on the tools at lower temperature with the new heat treatments of the raw material. In order to validate the previous development, experimental trials at 850 °C and 750 °C were carried out in a mechanical press and the results were very promising.

  10. Comparative testing of radiographic testing, ultrasonic testing and phased array advanced ultrasonic testing non destructive testing techniques in accordance with the AWS D1.5 bridge welding code.

    Science.gov (United States)

    2014-02-01

    A comprehensive body of non-destructive testing data was collected from steel bridge welds under real-world conditions in a fabricators shop. Three different non-destructive testing (NDT) techniques were used on each weld inspection, these being R...

  11. Modeling of diffraction effects for specimen echoes simulations in ultrasonic non-destructive testing (NDT)

    International Nuclear Information System (INIS)

    Kamta-Djakou, Audrey

    2016-01-01

    This thesis aimed at designing a ray method for complete simulation of specimen echoes (entry, back-wall or inner surfaces..) in ultrasonic NDT. The existing 'specular' model, based on geometrical elasto-dynamics, just takes into account specular reflections on scatterers. The objective was to extend this ray model by the account of specimen wedges diffraction. This thesis proposes in elasto-dynamics the Uniform Theory of Diffraction (UTD), which adds to the reflection modelling that of diffraction from solid/void wedge edges. The UTD solutions developed for both the stress-free half-plane and wedge defects in solids have been theoretically validated and 2D UTD for a wedge implemented in the NDT software platform CIVA. The mixed model 'specular + UTD' has been compared to other CIVA models for specimen echoes simulation. A good agreement is obtained between these models. UTD just models diffraction by an infinite edge. To account for the finite edge size, two incremental methods involving a sum of spherical waves emitted by discretization points on the diffracting edge have been developed and experimentally validated. The UTD solution for a wedge developed during this thesis being available for wedge angles less than 180 degrees, a preliminary study has then been carried out in acoustics for a stress-free wedge in order to deal with diffraction for all wedge angles. (author) [fr

  12. Propagation of ultrasonic pulses in the testing of nuclear reactor pressure vessels by means of acoustic emission

    International Nuclear Information System (INIS)

    Klot, R. von.

    1979-01-01

    Experiments are being conducted with a thick steel plate (d = 82,5 mm) and a large vessel (d = 22 mm) to investigate whether surface waves are excited when the sound source (ultrasonic transmitter) is several wavelengths below the surface where the receivers are located. It has been discovered that the amplitude value of the received signal, which is fixed using a discriminator threshold, propagates at the surface of both components at the velocity of the surface wave, which is 3.0 m/ms. In the case of a narrow-band transmitter and receiver with centre frequencies of 140 kHz, the bulk waves are so long that the flexural wave a 0 is excited by interference. In the case of thick plates the flexural wave turns into surface waves which propagate on both surfaces. When a broad-band receiver and transmitter with centre frequencies of 675 kHz are used, there is no excitation of plate waves since the bulk wave pulses are too short. In the latter configuration the received signal is composed of a number of bulk wave pulses, which, according to the above measurements of the sound velocity, give an envelope curve with the characteristic features of plate waves. In the case of the plate, the ultrasonic transmitter is correctly located for an amplitude range of 26 dB for both frequencies. The locating accuracy is approximately equal to the distance of the source from the surface. On the basis of this result, it is expected that the use of acoustic emission to test nuclear reactor pressure vessels will permit correct location of faults at all depths in the wall of the vessel, by means of the velocity of the surface wave. (orig.) [de

  13. Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging

    Science.gov (United States)

    Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.

    2003-01-01

    Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.

  14. Design and development of an ultrasonic pulser-receiver unit for non-destructive testing of materials

    International Nuclear Information System (INIS)

    Patankar, V.H.; Joshi, V.M.

    2002-11-01

    The pulser/receiver constitutes the most vital part of an ultrasonic flaw detector or an ultrasonic imaging system used for inspection of materials. The ultrasonic properties of the material and resolution requirements govern the choice of the frequency of ultrasound that can be optimally used. The pulser/receiver in turn decides the efficiency of excitation of the transducer and the overall signal to noise ratio of the system for best sensitivity and resolution. A variety of pulsers are used in the ultrasonic instruments employed for materials inspection. This report describes a square wave type of an ultrasonic pulser-receiver unit developed at Ultrasonic Instrumentation Section, Electronics Division, BARC. It has been primarily designed for excitation of the transducer that is used with a multi-channel ultrasonic imaging system ULTIMA 100M targeted for inspection of SS403 billets, which are in turn used as the base material for fabrication of end fittings for coolant channels of pressurized heavy water nuclear reactors (PHWRs). The design of the pulser is based upon very fast MOSFETs, configured as electronic switches. The pulser is operated with a linear bipolar H.V. supply (+/- 500V max.). The receiver provides a 60 dB gain with a -3 dB BW of 40 MHz. This pulser/receiver unit has been successfully interfaced with a 4 channel ULTIMA 100 M4 multichannel ultrasonic C-scan imaging system, also designed and developed by the authors at Ultrasonic Instrumentation Section (Electronics Division, BARC) and supplied to Centre for Design and Manufacturer - CDM, BARC. This system is being regularly used in C-scan imaging mode for volumetric inspection of SS403 billets for end fittings of 500 MWe PHWRs. (author)

  15. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  16. Development of ultrasonic test specifications for heavy welded rotor parts during the past few decades; Entwicklung der Ultraschallpruefanforderungen an schweren Rotor-Schmiedeteilen ueber die letzten Jahrzehnte

    Energy Technology Data Exchange (ETDEWEB)

    Vrana, Johannes; Heinrich, Werner [Siemens Energy, Berlin (Germany); Zimmer, Alexander [Saarschmiede, Voelklingen (Germany); Bailey, Kevin; Zombo, Paul; Shannon, Robert E. [Siemens Energy, Orlando, FL (United States); Lohmann, Hans-Peter [Siemens Energy, Muelheim an der Ruhr (Germany)

    2011-07-01

    Heavy welded rotor parts, e.g. in land-based turbines and generators for power generation, are tested before they are put in operation, e.g. by ultrasonic methods. The tests were introduced several decades ago in an attempt to ensure component integrity. In the early years, the tests were carried out manually in contact using longitudinal wave test probes in pulse-echo operation, at first without fixed registration or decision limits. The development of inspection techniques, the change in construction requirements, the further development of fracture-mechanical calculations, new findings in rotor operation, experience with the inspection method, and theoretical reflections on detection probabilities all contributed to the changes that led to the current inspection requirements. The development of size measuring techniques led to the establishment of registration and decision limits. Angles and transmitter-receiver test probes were introduced, and automatic equipment came next. All this resulted in more sensitive techniques based on theoretical specifications, and modern ultrasonic methods were introduced at the same time. This publication describes the development of ultrasonic test specifications during the past few decades and also gives an outlook to the future.

  17. Ultrasonic testing of materials at level 2. Manual for the syllabi contained in IAEA-TECDOC-628, training guidelines in non-destructive testing techniques

    International Nuclear Information System (INIS)

    1999-01-01

    updated version of the older document. An effort has been made to bring it as close as possible to the syllabus requirements of IAEA-TECDOC-628. This has been done by putting in additional material wherever needed and then rearranging the whole in accordance with the format of Level 2 Ultrasonic Testing syllabus in IAEA-TECDOC-628. A new Section on Special Techniques has been added in which the present status of development of various new techniques of ultrasonic testing, automated ultrasonic inspection and the basic concepts of data processing have been introduced. An extensive bibliography at the end covers all the references which have been used in the compilation as well as those which can be consulted for further information on ultrasonic testing of materials

  18. Integration of ground-penetrating radar, ultrasonic tests and infrared thermography for the analysis of a precious medieval rose window

    Science.gov (United States)

    Nuzzo, L.; Calia, A.; Liberatore, D.; Masini, N.; Rizzo, E.

    2010-04-01

    The integration of high-resolution, non-invasive geophysical techniques (such as ground-penetrating radar or GPR) with emerging sensing techniques (acoustics, thermography) can complement limited destructive tests to provide a suitable methodology for a multi-scale assessment of the state of preservation, material and construction components of monuments. This paper presents the results of the application of GPR, infrared thermography (IRT) and ultrasonic tests to the 13th century rose window of Troia Cathedral (Apulia, Italy), affected by widespread decay and instability problems caused by the 1731 earthquake and reactivated by recent seismic activity. This integrated approach provided a wide amount of complementary information at different scales, ranging from the sub-centimetre size of the metallic joints between the various architectural elements, narrow fractures and thin mortar fillings, up to the sub-metre scale of the internal masonry structure of the circular ashlar curb linking the rose window to the façade, which was essential to understand the original building technique and to design an effective restoration strategy.

  19. Leaky guided waves in generic bars: Numerical prediction and experimental validation by means of ultrasonic underwater testing

    International Nuclear Information System (INIS)

    Mazzotti, Matteo; Bartoli, Ivan; Marzani, Alessandro

    2014-01-01

    Guided Ultrasonic Waves (GUWs) are used in several industrial and civil applications for the non-destructive tests and inspection of mechanical waveguides immersed in fluids. As well known, the impedance mismatch at the fluid-structure interface causes the bulk waves traveling inside the waveguide to be partially refracted in the surrounding fluid. The leakage of bulk waves involves continuous energy radiation along the propagation direction, resulting in high attenuation rates and, consequently, reduced inspection ranges. In this work, the dispersion behaviour of leaky guided waves that propagate in immersed waveguides of general cross-section is investigated. To this end, a Semi-Analytical Finite Element (SAFE) method coupled with a 2.5D Boundary Element method (BEM) is used to extract the wave dispersion equation. The proposed formulation avoids the well known limitations of analytical methods in treating complex geometries as well as those of Finite Element-based methods in representing propagation processes in unbounded domains. Numerical and experimental results are presented, in which the dispersion curves are extracted for different bars of arbitrary shape immersed in water. The results obtained in this paper can be useful for the design of testing conditions in practical applications and to tune experimental set up

  20. Development of production technology and investigation of quality for forged-welded turbine rotors of steel 25Kh2NVFA

    International Nuclear Information System (INIS)

    Borisov, I.A.; Merinov, G.N.; Slezkina, E.V.

    1997-01-01

    A study was made into mechanical properties and microstructure of turbine rotor components manufactured by forging and heat treated under various conditions. It is revealed that the optimal heat treatment of forgings must include double quenching with subsequent tempering at 630-640 deg C for 10-20 h. Forged and welded rotors should be tempered at 620-630 deg C for 50-100 h. Microscopic examination and mechanical tests showed that low alloy steel 25Kh2NMF can be successfully used for manufacturing rotors of high-, medium-and low-heat turbines

  1. 76 FR 50755 - Heavy Forged Hand Tools From China

    Science.gov (United States)

    2011-08-16

    ... COMMISSION Heavy Forged Hand Tools From China Determinations On the basis of the record \\1\\ developed in the... antidumping duty orders on heavy forged hand tools from China would be likely to lead to continuation or... Forged Hand Tools From China: Investigation Nos. 731-TA-457-A-D (Third Review). Issued: August 10, 2011...

  2. Die forging of the alloys Az80 and Zk60

    NARCIS (Netherlands)

    Kurz, G.; Clauw, B.; Sillekens, W.H.; Letzig, D.

    2009-01-01

    Overall goal of the MagForge project is to provide tailored and cost-effective technologies for the industrial manufacturing of magnesium forged components. Scientific and technological aspects are new alloys/feedstock materials with improved performance, forging process modeling and design tools

  3. Electro sinter forging of titanium disks

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

    Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current,...

  4. Forging national integrarion through philosophic interrogation of ...

    African Journals Online (AJOL)

    This paper argues that the recipe is philosophical re-orientation towards instituting liberalism (in the original sense of the word) as national ethos. It is also argued that liberalism is a philosophy of freedom and justice upon which anvil great civilizations have been forged and great civilizations broken when they turned ...

  5. Stainless steel forgings for nuclear chemical plants

    International Nuclear Information System (INIS)

    1982-02-01

    This Specification covers detailed requirements for the supply of austenitic stainless steel forgings used in radioactive and corrosive areas within the Nuclear Industry. With the exception of 316S51 the materials specified are all suitable for contact with nitric acid, 316S51 being included as suitable for use in contact with sodium and other alkali metals at elevated temperatures. (author)

  6. Fatigue and fracture behavior of low alloy ferritic forged steels

    International Nuclear Information System (INIS)

    Chaudhry, V.; Sharma, A.K.; Muktibodh, U.C.; Borwankar, Neeraj; Singh, D.K.; Srinivasan, K.N.; Kulkarni, R.G.

    2016-01-01

    Low alloy ferritic steels are widely used in nuclear industry for the construction of pressure vessels. Pressure vessel forged low alloy steels 20MnMoNi55 (modified) have been developed indigenously. Experiments have been carried out to study the Low Cycle Fatigue (LCF) and fracture behavior of these forged steels. Fully reversed strain controlled LCF testing at room temperature and at 350 °C has been carried out at a constant strain rate, and for different axial strain amplitude levels. LCF material behavior has been studied from cyclic stress-strain responses and the strain-life relationships. Fracture behavior of the steel has been studied based on tests carried out for crack growth rate and fracture toughness (J-R curve). Further, responses of fatigue crack growth rate tests have been compared with the rate evaluated from fatigue precracking carried out for fracture toughness (J-R) tests. Fractography of the samples have been carried out to reveal dominant damage mechanisms in crack propagation and fracture. The fatigue and fracture properties of indigenously developed low alloy steel 20MnMoNi55 (modified) steels are comparable with similar class of steels. (author)

  7. Building Of Training Program Of Non-Destructive Testing For Concrete Structures (Part 1: Radiographic testing; Ultrasonic pulse velocity measurement; Nuclear moisture-density gauge)

    International Nuclear Information System (INIS)

    Nguyen Le Son; Phan Chanh Vu; Pham The Hung; Vu Huy Thuc

    2007-01-01

    Non-destructive testing methods (NDT) have been identified as a strong candidate for remote sensing of concrete structures over recent years. This has accelerated the powerful development of the NDT techniques in Vietnam. Hence, there is an urgent need to promote the awareness of NDT methods which could give an improved estimate of the condition concrete. Building of training program of non-destructive testing for concrete structures is a necessary duty, in aiming to build a unified training program, possibly satisfying the requirements on training as well as researching. Under the framework of the basic VAEC project (CS/07/02-03), a training program for the first 03 NDT methods: 1. Radiographic testing; 2. Ultrasonic pulse velocity measurement; 3. Nuclear moisture- density gauge was prepared. The main products of this project include: 1. Set out 03 training notes for 03 methods; 2. Set out the practical exercises to train for 03 methods; 3. Editing a set of examination questions in aiming to familiarize with various questions in 03 trained methods; 4. Fabricating practical test specimens to demonstrate for 03 techniques. (author)

  8. Identification of forged Bank of England £20 banknotes using IR spectroscopy

    Science.gov (United States)

    Sonnex, Emily; Almond, Matthew J.; Baum, John V.; Bond, John W.

    2014-01-01

    Bank of England notes of £20 denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. An aim of this work was to develop a non-destructive method so that a small, compact Fourier transform infrared spectrometer (FT-IR) instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 cm-1 arising from νasym (CO32-) from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine £20 notes were observed in the ν(OH) (ca. 3500 cm-1), ν(Csbnd H) (ca. 2900 cm-1) and ν(Cdbnd O) (ca. 1750 cm-1) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper.

  9. Identification of Forged Bank of England 20 Gbp Banknotes Using IR Spectroscopy

    Science.gov (United States)

    Sonnex, Emily

    2014-06-01

    Bank of England notes of 20 GBP denomination have been studied using infrared spectroscopy in order to generate a method to identify forged notes. A principal aim of this work was to develop a method so that a small, compact ATR FTIR instrument could be used by bank workers, police departments or others such as shop assistants to identify forged notes in a non-lab setting. The ease of use of the instrument is the key to this method, as well as the relatively low cost. The presence of a peak at 1400 wn from the blank paper section of a forged note proved to be a successful indicator of the note's illegality for the notes that we studied. Moreover, differences between the spectra of forged and genuine 20 GBP notes were observed in the ν(OH) (ca. 3500 wn), ν(C-H) (ca. 2900 wn) and ν(C=O) (ca. 1750 wn) regions of the IR spectrum recorded for the polymer film covering the holographic strip. In cases where these simple tests fail, we have shown how an infrared microscope can be used to further differentiate genuine and forged banknotes by producing infrared maps of selected areas of the note contrasting inks with background paper. Further to this, with an announcement by the Bank of England to produce polymer banknotes in the future, the work has been extended using Australian polymer banknotes to show that the method would be transferable.

  10. Manufacturing of Nanostructured Rings from Previously ECAE-Processed AA5083 Alloy by Isothermal Forging

    Directory of Open Access Journals (Sweden)

    C. J. Luis

    2013-01-01

    Full Text Available The manufacturing of a functional hollow mechanical element or ring of the AA5083 alloy previously equal channel angular extrusion (ECAE processed, which presents a submicrometric microstructure, is dealt with. For this purpose, the design of two isothermal forging dies (preform and final shape is carried out using the design of experiments (DOE methodology. Moreover, after manufacturing the dies and carrying out tests so as to achieve real rings, the mechanical properties of these rings are analysed as well as their microstructure. Furthermore, a comparison between the different forged rings is made from ECAE-processed material subjected to different heat treatments, previous to the forging stage. On the other hand, the ring forging process is modelled through the use of finite element simulation in order to improve the die design and to study the force required for the isothermal forging, the damage value, and the strain the material predeformed by ECAE has undergone. With this present research work, it is intended to improve the knowledge about the mechanical properties of nanostructured material and the applicability of this material to industrial processes that allow the manufacturing of functional parts.

  11. Use of modeling and simulation in the planning, analysis and interpretation of ultrasonic testing

    International Nuclear Information System (INIS)

    Algernon, Daniel; Grosse, Christian U.

    2016-01-01

    Acoustic testing methods such as ultrasound and impact echo are an important tool in building diagnostics. The range includes thickness measurements, the representation of the internal component geometry as well as the detection of voids (gravel pockets), delaminations or possibly locating grouting faults in the interior of metallic cladding tubes of tendon ducts. Basically acoustic method for non-destructive testing (NDT) is based on the excitation of elastic waves that interact with the target object (e.g. to detect discontinuity in the component) at the acoustic interface. From the signal received at the component surface this interaction shall be detected and interpreted to draw conclusions about the presence of the target object, and optionally to determine its size and position (approximately). Although the basic underlying physical principles of the application of elastic waves in NDT are known, it can be complicated by complex relationships in the form of restricted access, component geometries, or the type and form of reflectors. To estimate the chances of success of a test is already often not trivial. These circumstances highlight the importance of using simulations that allow a theoretically sound basis for testing and allow easy optimizing test systems. The deployable simulation methods are varied. Common are in particular the finite element method, the Elasto Finite Integration Technique and semi-analytical calculation methods. [de

  12. Improvement and qualification of ultrasonic testing of dissimilar welds in the primary circuit of NPPs

    International Nuclear Information System (INIS)

    Mitzscherling, Steffen; Barth, Enrico; Homann, Tobias; Prager, Jens; Goetschel, Sebastian; Weiser, Martin

    2017-01-01

    The austenitic and dissimilar welds found in the primary circuit of nuclear power plants are not only extremely relevant to safety but also place very high demands on material testing. In addition to limited accessibility, the macroscopic structure of the weld seam is of paramount importance for ultrasound testing. In order to reliably determine material errors in position and size, the grain orientations and the elastic constants of the anisotropic weld bead structure must be known. The following work steps are used for the imaging representation of possible material defects: First, the weld seam is sounded in order to be able to determine important weld seam parameters, such as, for example, the grain orientation, using an inverse method. On the basis of these parameters, the sound paths are simulated in the next step by means of raytracing (RT). Finally, this RT simulation is assigned the measurement data (A-scans) from different transmitter and receiver positions and superimposed according to the Synthetic Aperature Focusing Technique (SAFT) method. The combination of inverse process, RT and SAFT also ensures a correct visualization of the faults in anisotropic materials. We explain these three methods and present the test arrangement of test specimens with artificial test errors. Measurement data as well as their evaluation are compared with the results of a CIVA simulation. [de

  13. Artificial intelligence and ultrasonic tests in detection of defects; Inteligencias artificiales y ensayos ultrasonicos para la deteccion de defectos

    Energy Technology Data Exchange (ETDEWEB)

    Barrera Cardiel, G.; Fabian Alvarez, M. a.; Velez Martinez, M.; Villasenor, L.

    2001-07-01

    One of the most serious problems in the quality control of welded unions is the location, identification and classification of defects. As a solution to this problem, a technique for classification, applicable to welded unions done by electric arc welding as well as by friction, is proposed; it is based on ultrasonic signals. The neuronal networks proposed are Kohonen and Multilayer Percept ron, all in a virtual instrument environment. Currently the techniques most used in this field are: radiological analysis (X-rays) and ultrasonic analysis (ultrasonic waves). The X-ray technique in addition to being dangerous requires highly specialized personnel and equipment, therefore its use is restricted. The ultrasonic technique, in spite of being one of the most used for detection of discontinuities, requires personnel with wide experience in the interpretation of ultrasonic signals, this is a time-consuming process which necessarily increases its operation cost. The classification techniques that we propose turn out to be safe, reliable, inexpensive and easy to implement for the solution of this important problem. (Author) 8 refs.

  14. Development of the ultrasonic fatigue testing machine due to study on giga-cycle fatigue at elevated temperature. 2001 annual report. Document on collaborative study

    International Nuclear Information System (INIS)

    Hattori, Shuji; Itoh, Takamoto

    2002-03-01

    An ultrasonic fatigue testing machine was developed to obtain the giga-cycle fatigue life at elevated temperature for safety and reliability of structural components in the faster breeder reactor (FBR). This testing machine consists of an amplifier, booster, horn and the equipments such as a system controller and data acquisition. The test specimen is attached at the end of the horn. The electric power generated in the amplifier is transformed into the mechanical vibration in the converter and is magnified in the booster and horn. The vibration was enough to fatigue the specimen. Since the test frequency is set at a resonant frequency, the shape and dimensions of specimen were designed so as to vibrate itself resonantly. However, the maximum amplitudes of stress and strain in the specimen can be calculated easily by measuring the amplitude of displacement at the end of the specimen. The developed ultrasonic fatigue testing machine enables to carry out the fatigue tests at 20 kHz so that it can perform the giga-cycle fatigue test within a very short time as compared with the regular fatigue testing machines such as a hydraulic fatigue testing machine. By clarifying the material strength characteristics in giga-cycle region, the life evaluation, design and examination of components will be more suitable than ever. This study will contribute to improve the safety and reliability of components in FBR. In this technical report, the specification and characteristics of the testing machine were described along with the several experimental results. (author)

  15. Ultrasonic Inspection

    Science.gov (United States)

    1976-01-01

    Automation Industries Inc. has had more than $2 million in contracts to produce innovative equipment for the Apollo program. When Marshall Space Flight Center sought a fast nondestructive way to inspect butt welds in aluminum alloys for spacecraft, the company developed a reliable ultrasonic device using multiple transducers called "delta manipulators" which detect lack of weld penetration not readily seen in radiograph automation. Industry soon adapted the ultrasonic equipment to a unique rail inspection device that saves countless man hours. Device is contained in self propelled railroad cars produced and operated by the company to check old track welds for deterioration.

  16. Ultrasonic data acquisition installation for basis and in-service testing of nuclear pressure vessels

    International Nuclear Information System (INIS)

    Gutmann, G.; Engl, G.

    1976-01-01

    The safety of nuclear installations requires continuous safety inspections during construction and operation. Essential parts of this safety inspection are the basis and in-line inspections. For this purpose installation systems are used which allow an optimal statement to be made regarding the conditions of tested components

  17. Study of different ultrasonic focusing methods applied to non destructive testing; Etude de differentes methodes de focalisation ultrasonore appliquees au controle non destructif

    Energy Technology Data Exchange (ETDEWEB)

    El Amrani, M.

    1995-11-17

    The work presented in this thesis concerns the study of different ultrasonic focusing techniques applied to Nondestructive Testing (mechanical focusing and electronic focusing) and compares their capabilities. We have developed a model to predict the ultrasonic field radiated into a solid by water-coupled transducers. The model is based upon the Rayleigh integral formulation, modified to take account the refraction at the liquid-solid interface. The model has been validated by numerous experiments in various configurations. Running this model and the associated software, we have developed new methods to optimize focused transducers and studied the characteristics of the beam generated by transducers using various focusing techniques. (author). 120 refs., 95 figs., 4 appends.

  18. ELECTROCHEMICAL CORROSION TESTING OF TANKS 241-AN-102 & 241-AP-107 & 241-AP-108 IN SUPPORT OF ULTRASONIC TESTING

    Energy Technology Data Exchange (ETDEWEB)

    WYRWAS RB; DUNCAN JB

    2008-11-20

    This report presents the results of the corrosion rates that were measured using electrochemical methods for tanks 241-AN-102 (AN-102), 241-AP-107 (AP 107), and 241-AP-108 (AP-108) performed under test plant RPP-PLAN-38215. The steel used as materials of construction for AN and AP tank farms was A537 Class 1. Test coupons of A537 Class 1 carbon steel were used for corrosion testing in the AN-107, AP-107, and AP-108 tank waste. Supernate will be tested from AN-102, AP-107, and Ap-108. Saltcake testing was performed on AP-108 only.

  19. Theoretical determination of transit time locus curves for ultrasonic pulse echo testing - ALOK. Pt. 4

    International Nuclear Information System (INIS)

    Grohs, B.

    1983-01-01

    The ALOK-technique allows the simultaneous detection of flaws and their evaluation with respect to type, location and dimension by interpretation of the transit time behaviour during scanning of the reflector. The accuracy of information obtained by means of this technique can be further improved both during interference elimination and reconstruction owing to the ability of exact calculation of possible transit time locus curves of given reflectors. The mathematical solution of transit time locus curve calculations refers here to pulse echo testing in consideration of the refraction of sound on the forward wedge/test object - interface. The method of solving the problem is equivalent to the Fermat's principle in optics. (orig.) [de

  20. Linear Array Ultrasonic Testing Of A Thick Concrete Specimens For Non-Destructive Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, Dwight A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Khazanovich, Lev [Univ. of Minnesota, Minneapolis, MN (United States); Zammerachi, Mattia [Univ. of Minnesota, Minneapolis, MN (United States); Ezell, N. Dianne Bull [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-04-01

    The University of Minnesota and Oak Ridge National Laboratory are collaborating on the design and construction of a concrete specimen with sufficient reinforcement density and cross-sectional size to represent a light water reactor (LWR) containment wall with various defects. The preliminary analysis of the collected data using extended synthetic aperture focussin technique (SAFT) reconstruction indicated a great potential of the ultrasound array technology for locating relatively shallow distresses. However, the resolution and reliability of the analysis is inversely proportional to the defect depth and the amount of reinforcement between the measurement point and the defect location. The objective of this round of testing is to evaluate repeatability of the obtained reconstructions from measurements with different frequencies as well as to examine the effect of the duration of the sending ultrasound signal on the resulting reconstructions. Two series of testing are performed in this study. The objective of the first series is to evaluate repeatability of the measurements and resulting reconstructed images. The measurements use three center frequencies. Five measurements are performed at each location with and without lifting the device. The analysis of the collected data suggested that a linear array ultrasound system can produce reliably repeatable reconstructions using 50 kHz signals for relatively shallow depths (less than 0.5 m). However, for reconstructions at the greater depths the use of lower frequency and/or signal filtering to reduce the effect of signal noise may be required. The objective of the second series of testing is to obtain measurements with various impulse signal durations. The entire grid on the smooth surface is tested with four different various impulse signal durations. An analysis of the resulting extended SAFT reconstructions suggested that Kirchhoff-based migration leads to easier interpreting reconstructions when shorter duration

  1. Manufacturing techniques and material properties of forged integral closure head for PWRRV

    International Nuclear Information System (INIS)

    Kataoka, Hideo; Kutomi, Yasuhiro; Iwamura, Toshihiko; Kawaguchi, Seiichi; Nagasako, Hiroyuki; Funakoshi, Yoshihiko; Tokuno, Katsuhiko.

    1997-01-01

    A prototype forged integral closure head for PWR Reactor Vessels was manufactured, and evaluation tests on material properties were carried out in order to verify that an integral closure head for nuclear use can be manufactured. As a result of this work, the key techniques and quality assurance activities on the manufacturing of an integral closure head were verified and the reliability of the material properties was confirmed. Based on these results, the integral closure head was applied to the Reactor Vessel head replacement of Takahama Unit No.2 Nuclear Power Plant. This paper describes the manufacturing techniques and material properties of the forged integral closure head for PWR Reactor Vessels. (author)

  2. Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-04-01

    Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

  3. Ultrasonic Evaluation of Weld Strength for Aluminum Ultrasonic Spot Welds

    Science.gov (United States)

    Ghaffari, Bita; Hetrick, Elizabeth T.; Mozurkewich, George; Reatherford, Larry V.

    2005-04-01

    The goal of this work is to determine the feasibility of using an ultrasonic, non-destructive technique for post-process evaluation of aluminum ultrasonic spot welds. A focused immersion transducer was utilized to obtain a C-scan of the weld interface, from which a weighted ultrasonic contact area was estimated. Weldments were subsequently tested destructively to determine the weld strength. The square root of the weld contact area displayed a relatively good correlation with weld strength, r2=0.85.

  4. Linear Array Ultrasonic Test Results from Alkali-Silica Reaction (ASR) Specimens

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, Dwight A [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Khazanovich, Dr. Lev [Univ. of Minnesota, Minneapolis, MN (United States); Salles, Lucio [Univ. of Minnesota, Minneapolis, MN (United States)

    2016-04-01

    The purpose of the U.S. Department of Energy Office of Nuclear Energy’s Light Water Reactor Sustainability (LWRS) Program is to develop technologies and other solutions that can improve the reliability, sustain the safety, and extend the operating lifetimes of nuclear power plants (NPPs) beyond 60 years. Since many important safety structures in an NPP are constructed of concrete, inspection techniques must be developed and tested to evaluate the internal condition. In-service containment structures generally do not allow for the destructive measures necessary to validate the accuracy of these inspection techniques. This creates a need for comparative testing of the various nondestructive evaluation (NDE) measurement techniques on concrete specimens with known material properties, voids, internal microstructure flaws, and reinforcement locations.This report presents results of the ultrasound evaluation of four concrete slabs with varying levels of ASR damage present. This included an investigation of the experimental results, as well as a supplemental simulation considering the effect of ASR damage by elasto-dynamic wave propagation using a finite integration technique method. It was found that the Hilbert Transform Indicator (HTI), developed for quantification of freeze/thaw damage in concrete structures, could also be successfully utilized for quantification of ASR damage. internal microstructure flaws, and reinforcement locations.

  5. Linear Array Ultrasonic Test Results from Alkali-Silica Reaction (ASR) Specimens

    International Nuclear Information System (INIS)

    Clayton, Dwight A; Khazanovich, Dr. Lev; Salles, Lucio

    2016-01-01

    The purpose of the U.S. Department of Energy Office of Nuclear Energy's Light Water Reactor Sustainability (LWRS) Program is to develop technologies and other solutions that can improve the reliability, sustain the safety, and extend the operating lifetimes of nuclear power plants (NPPs) beyond 60 years. Since many important safety structures in an NPP are constructed of concrete, inspection techniques must be developed and tested to evaluate the internal condition. In-service containment structures generally do not allow for the destructive measures necessary to validate the accuracy of these inspection techniques. This creates a need for comparative testing of the various nondestructive evaluation (NDE) measurement techniques on concrete specimens with known material properties, voids, internal microstructure flaws, and reinforcement locations.This report presents results of the ultrasound evaluation of four concrete slabs with varying levels of ASR damage present. This included an investigation of the experimental results, as well as a supplemental simulation considering the effect of ASR damage by elasto-dynamic wave propagation using a finite integration technique method. It was found that the Hilbert Transform Indicator (HTI), developed for quantification of freeze/thaw damage in concrete structures, could also be successfully utilized for quantification of ASR damage. internal microstructure flaws, and reinforcement locations.

  6. Interactive ultrasonic field simulations for complex non-destructive testing configurations

    International Nuclear Information System (INIS)

    Bhatia, Navnina

    2016-01-01

    Cone tomography is a well established inspection technique for industrial inspection purposes. The generation of scattering noise is inherent to the physical phenomena involved, and occurs both inside the material and the detector. This leads to the apparition of various blurring effects in 2D projections and to reconstruction errors when this effect is not properly taken into account. This works proposes an evolution of the scattering kernel superposition method, aiming at correcting these scattering effect directly in the 2D projections, before the reconstruction process. It consists in fitting analytical kernels that are used to generate realistic scattering contributions, which are in turn subtracted from the 2D projections. The proposed method has been tested using experimental data in cases involving complex materials and different levels of energy. Finally, a joint use of simulated and experimental data is described in the last chapter, in order to enhance the scattering kernels estimation. (author) [fr

  7. Surface durability of powder-forged roller treated by shot peening

    International Nuclear Information System (INIS)

    Seki, Masanori; Fujii, Masahiro; Kobayashi, Yuji; Sato, Masaaki; Yoshida, Akira

    2010-01-01

    To investigate the influence of shot peening on the surface durability of powder-forged rollers, the case-hardened powder-forged rollers with a forging density of 7.5 g/cm 3 treated by the single shot peening and the double shot peening were fatigue-tested under a slidingrolling contact condition. The surface roughness, the surface hardness and the surface compressive residual stress of the rollers were increased by the shot peening. In addition, the pores near the roller surface were deformed by the shot peening. The failure mode of all the test rollers was spalling due to subsurface cracking. The fatigue lives of all the test rollers were improved by the shot peening, and that of the test roller S08, which was shot-peened with the hardest steel shots in this experimental range, was especially improved. The surface durability of the test roller S08 was also most improved by the shot peening. Cracks became difficult to occur and propagate under the roller surface since the pores near the roller surface were deformed by the stronger shot peening. In this study, double shot peening, which generally restrains the increase in surface roughness, was not particularly effective for the improvement in the surface durability of the powder-forged rollers, because the influence of tangential force on fatigue was not always great in a case of subsurface cracking

  8. Forgings made of austenitic chromium-nickel steels for the low temperature range

    International Nuclear Information System (INIS)

    Gruendler, O.; Schwarz, W.; Koren, M.

    1981-01-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented. (Auth.)

  9. Forgings made of austenitic chromium-nickel steels for the low temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Gruendler, O.; Schwarz, W.; Koren, M. (Vereinigte Edelstahlwerke A.G. (VEW), Kapfenberg (Austria))

    1981-09-01

    The authors discuss the low temperature application of austenitic chromium-nickel steels for energy production and process techniques. Material requirements are presented, and the behaviour, mechanical and physical properties of such steels are discussed. The manufacture of forgings is considered and test results presented.

  10. Spartacus, acquisition and processing system for ultrasonic

    International Nuclear Information System (INIS)

    Benoist, P.; Pettier, J.L.; Carre, L.

    1991-01-01

    The Ultrasonic Testing Laboratory at the CEA's Saclay Nuclear Research Centre has developed an acquisition and processing system for ultrasonics (SPARTACUS). SPARTACUS replaces conventional threshold systems, and offers many information processing possibilities to help improve ultrasonic inspection. The paper describes the different tools available and a number of applications. This type of system, which be used both in the laboratory and on site, will facilitate flaw characterization and the testing of high structural noise materials

  11. Ultrasonic Bat Deterrent Technology

    Energy Technology Data Exchange (ETDEWEB)

    Kinzie, Kevin; Rominger, Kathryn M.

    2017-12-14

    The project objective was to advance the development and testing of an Near commercial bat-deterrent system with a goal to increase the current GE deterrent system effectiveness to over 50% with broad species applicability. Additionally, the research supported by this program has provided insights into bat behavior and ultrasonic deterrent design that had not previously been explored. Prior research and development had demonstrated the effectiveness of a commercial-grade, air-powered, ultrasonic bat deterrent to be between 30-50% depending upon the species of bat. However, the previous research provided limited insight into the behavioral responses of bats in the presence of ultrasonic deterrent sound fields that could be utilized to improve effectiveness. A unique bat flight room was utilized to observe the behavioral characteristics of bats in the presence of ultrasonic sound fields. Behavioral testing in the bat flight facility demonstrated that ultrasonic sounds similar to those produced by the GE deterrent influenced the activities and behaviors, primarily those associated with foraging, of the species exposed. The study also indicated that continuous and pulsing ultrasonic signals had a similar effect on the bats, and confirmed that as ultrasonic sounds attenuate, their influence on the bats’ activities and behavior decreases. Ground testing at Wolf Ridge Wind, LLC and Shawnee National Forest assessed both continuous and pulsing deterrent signals emitted from the GE deterrent system and further enhanced the behavioral understanding of bats in the presence of the deterrent. With these data and observations, the existing 4-nozzle continuous, or steady, emission ultrasonic system was redesigned to a 6-nozzle system that could emit a pulsing signal covering a larger air space around a turbine. Twelve GE 1.6-100 turbines were outfitted with the deterrent system and a formal three-month field study was performed using daily carcass searches beneath the 12

  12. The role of ultrasonic velocity and Schmidt hammer hardness - The simple and economical non-destructive test for the evaluation of mechanical properties of weathered granite

    Science.gov (United States)

    Jobli, Ahmad Fadzil; Hampden, Ahmad Zaidi; Tawie, Rudy

    2017-08-01

    One of the most significant techniques for evaluation of rock strength is by using the simple and economical non-destructive test (NDT). Previous literatures confirm that there were good correlations between NDTs to the strength properties of granite rocks. The present work deals with the use of Ultrasonic Pulse Velocity and Schmidt Hammer Hardness test to predict the mechanical properties of weathered granite. Cylindrical specimens with the length to diameter ratio of two were prepared for this study and were characterized based on different weathering states. Each of the rock specimens was tested under non-destructive test and then followed by uniaxial compression test to assess the mechanical properties. It was found that good correlations established between the NDTs and the uniaxial compressive strength. The correlation between uniaxial compressive strength and rebound hardness number was demonstrated by exponential form; UCS = 6.31e0.057N, while linear correlations was obtained between the uniaxial compressive strength and the ultrasonic pulse velocity; UCS = 0.023Vp - 21.43. It was also noticed that the increase of uniaxial compression strength was parallel to the increase of elastic modulus and can be presented by a linear equation; UCS = 1.039Et50 + 4.252. Based on the reported results, it is clear that the mechanical properties or weathered granite can be estimated by means of non-destructive test.

  13. Ultrasonic Nondestructive Evaluation of Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) During Large-Scale Load Testing and Rod Push-Out Testing

    Science.gov (United States)

    Johnston, Patrick H.; Juarez, Peter D.

    2016-01-01

    The Pultruded Rod Stitched Efficient Unitized Structure (PRSEUS) is a structural concept developed by the Boeing Company to address the complex structural design aspects associated with a pressurized hybrid wing body (HWB) aircraft configuration. The HWB has long been a focus of NASA's environmentally responsible aviation (ERA) project, following a building block approach to structures development, culminating with the testing of a nearly full-scale multi-bay box (MBB), representing a segment of the pressurized, non-circular fuselage portion of the HWB. PRSEUS is an integral structural concept wherein skins, frames, stringers and tear straps made of variable number of layers of dry warp-knit carbon-fiber stacks are stitched together, then resin-infused and cured in an out-of-autoclave process. The PRSEUS concept has the potential for reducing the weight and cost and increasing the structural efficiency of transport aircraft structures. A key feature of PRSEUS is the damage-arresting nature of the stitches, which enables the use of fail-safe design principles. During the load testing of the MBB, ultrasonic nondestructive evaluation (NDE) was used to monitor several sites of intentional barely-visible impact damage (BVID) as well as to survey the areas surrounding the failure cracks after final loading to catastrophic failure. The damage-arresting ability of PRSEUS was confirmed by the results of NDE. In parallel with the large-scale structural testing of the MBB, mechanical tests were conducted of the PRSEUS rod-to-overwrap bonds, as measured by pushing the rod axially from a short length of stringer.

  14. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  15. Study of a system devoted for ultrasonic non destructive testing of complex geometry pieces using smart contacts transducers

    International Nuclear Information System (INIS)

    Chatillon, S.

    2000-01-01

    This work is devoted to the enhancement of the ultrasonic non destructive testing in contact of nuclear components with complex geometry. In service inspections of such components performed with conventional probes present limited performances: variations in sensitivity, due to unmatched contact, incorrect characterization of the defect, because of the disorientations of the transducer during its displacement, and uncovered scan area when the geometry of the components disturbs the displacement of the transducer. We propose a new concept of smart transducer to improve the performances of such inspections. The radiating surface is flexible to optimize the sensitivity of the testing. Using the measure of the radiating surface distortion, performed by a specific instrumentation, phased array techniques allow the control of the transmitted beam to optimize the defect localization and characterization. Thus, this system is self-contained. We present the different steps involved to develop this system and its experimental validation. A computing model is extended to predict the field transmitted by a flexible contact transducer. This model is used to optimize the radiating surface of a jointed transducer. A delay law optimizing algorithm is developed to ensure the control of the transmitted beam. At last, a method and the associated instrumentation designed to measure the radiating surface distortion are proposed. Experimental Measures in the through-transmission mode validate the ability of this system to control the field transmitted through complex interfaces. At last, inspections in the pulse-echo mode are performed on a specimen with an irregular profile, representative of a real component inspected on site, and artificial embedded reflectors. Two control configurations are used. In the first one, the transducer is displaced along the surface, in the second one, the transducer is fixed and the region of interest is scanned using beam steering. The results show that

  16. Ultrasonic testing of pre-turned contours for large components made of ductile iron; Ultraschallpruefung an Vordrehkonturen fuer grosse Bauteile aus Gusseisen mit Kugelgraphit

    Energy Technology Data Exchange (ETDEWEB)

    Schmitte, Till; Chichkov, Nikolai; Nemitz, Oliver; Orth, Thomas [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Hocks, Heinrich Jr.; Rusche, Sascha; Opalla, Dirk; Frank, Joerg [GNS Gesellschaft fuer Nuklear-Service mbH, Essen (Germany)

    2015-07-01

    In the ultrasonic testing of large, thick-walled components made of ductile iron partial acoustic paths of several meters are needed. Considered here are cylindrical components such as the body of CASTOR containers with diameters 2-3 m, a height of up to 6 m and a wall thickness of 500 mm. So far, an automated technique for this is not available, therefore such components are checked in a complex and lengthy process by manual ultrasonic testing. The development and design of the testing by means of simulations and the realization as a mobile testing device are topics of this paper. Measurements on a reference body with test reflectors in different depths are presented and discussed. [German] Bei der Ultraschall-Pruefung von grossen, dickwandigen Bauteilen aus Gusseisen mit Kugelgraphit werden teilweise Schallwege von mehreren Metern noetig. Betrachtet werden hier zylinderfoermige Bauteile, wie die Koerper von CASTOR-Behaeltern, mit Durchmessern zwischen 2 und 3 m, einer Hoehe von bis zu 6 m und Wanddicken von ca. 500 mm. Bisher ist eine automatisierte Technik hierfuer nicht verfuegbar, daher werden derartige Bauteile in einem aufwaendigen und langwierigen Prozess mittels manueller Schallung geprueft. Zur Erhoehung der Nachweissicherheit und zur Steigerung der Effizienz im Pruefablauf sollen nun senkrecht zur Achse des zylinderfoermigen Bauteils liegende unzulaessige Anzeigen im gesamten Mantelvolumen durch eine teilautomatisierte Pruefung ausgeschlossen werden. Die Entwicklung und Auslegung der Prueftechnik mittels Simulationen und die Realisierung als mobile Pruefvorrichtung sind Themen dieses Beitrags. Messungen an einem Referenzkoerper mit Testreflektoren in verschiedenen Tiefen werden vorgestellt und diskutiert.

  17. Ultrasonic absorption

    International Nuclear Information System (INIS)

    Beyer, R.T.

    1985-01-01

    The paper reviews studies of ultrasonic absorption in liquid alkali metals. The experimental methods to measure the absorption coefficients are briefly described. Experimental results reported for the liquid metals: sodium, potassium, rubidium and caesium, at medium temperatures, are presented, as well as data for liquid alloys. Absorption losses due to the presence of an external magnetic field, and the effects of viscosity on the absorption in metals, are both discussed. (U.K.)

  18. Crack path in aeronautical titanium alloy under ultrasonic torsion loading

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2016-01-01

    Full Text Available This paper discusses features of fatigue crack initiation and growth in aeronautical VT3-1 titanium alloy under pure torsion loading in gigacycle regime. Two materials: extruded and forged VT3-1 titanium alloys were studied. Torsion fatigue tests were performed up to fatigue life of 109 cycles. The results of the torsion tests were compared with previously obtained results under fully reversed axial loading on the same alloys. It has been shown that independently on production process as surface as well subsurface crack initiation may appear under ultrasonic torsion loading despite the maximum stress amplitude located at the specimen surface. In the case of surface crack initiation, a scenario of crack initiation and growth is similar to HCF regime except an additional possibility for internal crack branching. In the case of subsurface crack, the initiation site is located below the specimen surface (about 200 μm and is not clearly related to any material flaw. Internal crack initiation is produced by shear stress in maximum shear plane and early crack growth is in Mode II. Crack branching is limited in the case of internal crack initiation compared to surface one. A typical ‘fish-eye’ crack can be observed at the torsion fracture surface, but mechanism of crack initiation seems not to be the same than under axial fatigue loading.

  19. Ultrasonic calibration and certification of V1 and V2 type reference standard blocks for use in Non-Destructive Testing

    OpenAIRE

    Maggi, Luís Eduardo; Silva, Cristiane Evelise Ribeiro da; Alvarenga, André Victor; Costa-Félix, Rodrigo Pereira Barretto da

    2011-01-01

    Ultrasonic Non-Destructive Testing (US-NDT) has many industrial applications,such as flaws detection, welding integrity evaluation and solid material thickness measurement.To evaluate the instrumentation conditions, before a measurement begins, a “calibration” should be carried out with the aid of a reference standard block (RSB). Types V1 (ISO 2400) and V2 (ISO 7963) are the most widely used in US-NDT. Due their characteristics, V1 and V2 RSB can be classified as Reference Material, so that ...

  20. Developments of New Lubricants for Cold Forging of Stainless Steel

    DEFF Research Database (Denmark)

    Steenberg, Thomas; Christensen, Erik; Olesen, P.

    1997-01-01

    Two new lubricant systems for cold forging of stainless steel have been developed. The main component of these systems are FeCl3 and ZnCa2(PO4)2, respectively. Both lubricant systems have been tested using a backward extrusion test. The results show excellent lubricating properties with respect...... to obtainable height of cup and friction. It is proposed that the formation of FeCl2 plays an important role in the lubrication mechanism of FeCl3. The ZnCa2(PO4)2 coating have been lubricated with sodium stearate and MoS2 and the best results were obtained with sodium stearate....

  1. Experiences in using ultrasonic holography with numerical and optical reconstruction

    International Nuclear Information System (INIS)

    Schmitz, V.; Wosnitza, M.

    1978-01-01

    At present, ultrasonic holography can resolve and image faults of 1 mm and more and with distances of one ultrasonic wavelength. The main field of application is for thick-walled structural components. Depending on the expected orientation, test probe arrangements as in standard ultrasonic testing are chosen. (orig./RW) [de

  2. Feasibility study of Unmanned Aerial Vehicles (UAV) application for ultrasonic Non-Destructive Testing (NDT) of Wind Turbine Rotor Blades. Preliminary experiments of handheld and UAV utrasonic testing on glass fibre laminate

    OpenAIRE

    Skaga, Simon Kleppevik

    2017-01-01

    In this thesis, we have conducted a feasibility study on UAV application for ultrasonic pulsed non-destructive testing of wind turbine rotor blades. Due to the high initial cost of wind turbines, and their decreasing availability due to increasing size and offshore locations, it is imperative to properly maintain these structures over their 10-30-year lifetime. Operation and maintenance costs can account for 25-30% of the overall energy generation costs (MartinezLuengo, et al., 2016), where t...

  3. Innovative phased array ultrasonic inspection solution for large rotor shafts

    Energy Technology Data Exchange (ETDEWEB)

    Maes, G.; Devos, D.; Tremblay, P., E-mail: gmaes@zetec.com [Zetec, Ville de Quebec, Quebec (Canada)

    2016-05-15

    The increasing needs of energy production led to new rotor shaft designs with larger dimensions. A new generation of nuclear power plants is already being deployed worldwide with such heavy components. Their implementation requires new inspection tools in order to guarantee the public safety and to ensure the quality of these critical parts. Due to the long sound path, conventional ultrasonic (UT) techniques cannot provide adequate detectability of the reference reflectors required by the existing codes. Also, some standards require multiple angle beams to be applied in addition to the straight beam inspection, and this leads to long inspection times. This paper will address the implementation and validation of phased array (PA) UT techniques, using a semi-flexible 2D array probe, for the inspection of large mono-block rotor shaft forgings. It will show how the beam focusing and steering capabilities of phased array UT probes can be used to overcome the issues occurring with conventional UT probes. Results of acoustic beam simulation, as well as detectability measurements and data acquisitions on representative test specimens will be presented and compared with conventional UT performance. Various aspects of the hardware and software specification will be addressed, as well as the potential reduction of the total inspection time. (author)

  4. A life study of ausforged, standard forged, and standard machined AISI M-50 spur gears

    Science.gov (United States)

    Townsend, D. P.; Zaretsky, E. V.; Bamberger, E. N.

    1975-01-01

    Tests were conducted at 350 K with three groups of 8.9 cm pitch diameter spur gears made of vacuum-induction melted (VIM), vacuum-arc remelted (VAR), AISI M-50 steel and one group of vacuum-arc remelted (VAR) AISI 9310 steel. The pitting fatigue life of the standard forged and ausforged gears was approximately five times that of the VAR AISI 9310 gears and ten times that of the bending fatigue life of the standard machined VIM-VAR AISI M-50 gears run under identical conditions. There was a slight decrease in the 10-percent life of the ausforged gears from that for the standard forged gears. However, the difference is not statistically significant. The standard machined gears failed primarily by gear tooth fracture while the forged and ausforged VIM-VAR AISI M-50 and the VAR AISI 9310 gears failed primarily by surface pitting fatigue. The ausforged gears had a slightly greater tendency to fail by tooth fracture than the standard forged gears.

  5. Investigation of the Effect of Forging Temperature on the Microstructure of Grade 5 Titanium ELI

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2017-12-01

    Full Text Available The paper reports the experimental results of an investigation of the effect of forging temperature on the microstructure and hardness of Grade 5 titanium ELI. A growing interest in the use of titanium alloys in implantology results from their unique properties. Grade 5 titanium ELI is widely used in medicine for producing a variety of implants and medical tools such as hip, knee and shoulder joints; bone plates; pacemaker casing and its components; screws; nails; dental materials and tools. In the first part of the paper the properties of Grade 5 titanium ELI are described and examples of medical applications of this alloy are given. In a subsequent section of the paper, forging tests performed on this biomaterial in a temperature range from 750°C to 1100°C are described. Following the forging process, the results of the titanium alloy’s microstructure and hardness are reported. The experimental results are used to determine the most suitable forging temperature range for Grade 5 titanium ELI with respect to its microstructure.

  6. Development of simulation tools for improvement of measurement accuracy and efficiency in ultrasonic testing. Part 2. Development of fast simulator based on analytical approach

    International Nuclear Information System (INIS)

    Yamada, Hisao; Fukutomi, Hiroyuki; Lin, Shan; Ogata, Takashi

    2008-01-01

    CRIEPI developed a high speed simulation method to predict B scope images for crack-like defects under ultrasonic testing. This method is based on the geometrical theory of diffraction (GTD) to follow ultrasonic waves transmitted from the angle probe and with the aid of reciprocity relations to find analytical equations to express echoes received by the probe. The tip and mirror echoes from a slit with an arbitrary angle in the direction of thickness of test article and an arbitrary depth can be calculated by this method. Main object of the study is to develop a high speed simulation tool to gain B scope displays from the crack-like defect. This was achieved for the simple slits in geometry change regions by the prototype software based on the method. Fairy complete B scope images for slits could be obtained by about a minute on a current personal computer. The numerical predictions related to the surface opening slits were in excellent agreement with the relative experimental measurements. (author)

  7. Examples on cold forged aluminium components in automotive industry

    DEFF Research Database (Denmark)

    Bay, Niels; Kolsgaard, A.

    2000-01-01

    The present paper describes the possibilites of applying cold forging for manufacturing of light weight components in aluminium. A short description of the basic cold forming processes forms the basis for describing the great variety in design of cold forged components. Examples are mainly taken ...... from automotive industry but in a few cases also from other industrial sectors to show the possibilities....

  8. Kinematics at the Main Mechanism of a Railbound Forging Manipulator

    Directory of Open Access Journals (Sweden)

    Florian Ion Tiberiu Petrescu

    2015-09-01

    Full Text Available Normal 0 false false false EN-US X-NONE X-NONE MicrosoftInternetExplorer4 Heavy payload forging manipulators are mainly characterized by large load output and large capacitive load input. The relationship between outputs and inputs will greatly influence the control and the reliability. Forging manipulators have become more prevalent in the industry today. They are used to manipulate objects to be forged. The most common forging manipulators are moving on a railway to have a greater precision and stability. They have been called the railbound forging manipulators. In this paper we analyze the general kinematics of the main mechanism from a such manipulator. Kinematic scheme shows a typical forging manipulator, with the basic motions in operation process: walking, motion of the tong and buffering. The lifting mechanism consists of several parts including linkages, hydraulic drives and motion pairs. The principle of type design from the viewpoints of the relationship between output characteristics and actuator inputs is discussed. An idea of establishing the incidence relationship between output characteristics and actuator inputs is proposed. These novel forging manipulators which satisfy certain functional requirements provide an effective help for the design of forging manipulators.

  9. Forging Links for Health Research: Perspectives from the Council on ...

    International Development Research Centre (IDRC) Digital Library (Canada)

    2001-10-09

    Forging Links for Health Research: Perspectives from the Council on Health Research for Development. Book cover Forging Links for Health Research: Perspectives from the Council on Health Research for. Editor(s):. Victor Neufeld and Nancy Johnson. Publisher(s):. IDRC. October 9, 2001. ISBN: Out of print. 260 pages.

  10. The State of the Art in Cold Forging Lubrication

    DEFF Research Database (Denmark)

    Bay, Niels

    1994-01-01

    a detailed description of the state of art for lubricant systems for cold forging of C-steels and low alloy steels as well as aluminium alloys including all the basic operations such as cleaning of the slugs, application of eventual conversion coating and lubrication. As regards cold forging of steel...

  11. Medium carbon vanadium steels for closed die forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-01-01

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

  12. The Analysis of the Field Application Methodology of Electromagnetic Ultrasonic Testing for Piping in Nuclear Power Plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, Chi Seung; Joo, Keum Jong; Choi, Jung Kweun; Um, Byung Kook; Park, Jea Suk [Korea Advanced Ispection Technology Co., Daejeon (Korea, Republic of)

    2008-08-15

    Nuclear plant piping is classified as the safety class and non-safety class piping in usual. Safety class piping has been examined in accordance with ASME Section XI and V during PSI/ISI using RT, UT, PT, ECT, etc and evaluated periodically for integrity. But failures in piping had reported at non-welded parts and non-safety class pipings as well as the safety class pipings. The existing NDT methods are suitable for the specific parts for instance weldments to inspect but difficult to examine all parts (total coverage) of pipe line and very expensive in cost and consume the time. And also inspection using those methods is difficult and limited for the parts which are complex configuration, embedded under ground and installed at high radiation area in nuclear power plants. In order to inspect all parts of long range piping systems and reduce the inspection time and cost, the electromagnetic ultrasonic inspection technology is suitable and effective. The electromagnetic ultrasonic method can cover more than 50 m apart from sensor at one time without moving the sensor and examined the parts which are in difficulties for accessibility, for example, high radiation area, insulated components and embedded under ground.

  13. System Performance Testing of the Pulse-Echo Ultrasonic Instrument for Critical Velocity Determination during Hanford Tank Waste Transfer Operations - 13584

    Energy Technology Data Exchange (ETDEWEB)

    Denslow, Kayte M.; Bontha, Jagannadha R.; Adkins, Harold E.; Jenks, Jeromy W.J.; Hopkins, Derek F. [Pacific Northwest National Laboratory, Richland, Washington 99354 (United States); Thien, Michael G.; Kelly, Steven E.; Wooley, Theodore A. [Washington River Protection Solutions, Richland, Washington 99354 (United States)

    2013-07-01

    The delivery of Hanford double-shell tank waste to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is governed by specific Waste Acceptance Criteria that are identified in ICD 19 - Interface Control Document for Waste Feed. Waste must be certified as acceptable before it can be delivered to the WTP. The fluid transfer velocity at which solid particulate deposition occurs in waste slurry transport piping (critical velocity) is a key waste acceptance parameter that must be accurately characterized to determine if the waste is acceptable for transfer to the WTP. Washington River Protection Solutions and the Pacific Northwest National Laboratory have been evaluating the ultrasonic PulseEcho instrument since 2010 for its ability to detect particle settling and determine critical velocity in a horizontal slurry transport pipeline for slurries containing particles with a mean particle diameter of =14 micrometers (μm). In 2012 the PulseEcho instrument was further evaluated under WRPS' System Performance test campaign to identify critical velocities for slurries that are expected to be encountered during Hanford tank waste retrieval operations or bounding for tank waste feed. This three-year evaluation has demonstrated the ability of the ultrasonic PulseEcho instrument to detect the onset of critical velocity for a broad range of physical and rheological slurry properties that are likely encountered during the waste feed transfer operations between the Hanford tank farms and the WTP. (authors)

  14. System Performance Testing of the Pulse-Echo Ultrasonic Instrument for Critical Velocity Determination during Hanford Tank Waste Transfer Operations - 13584

    Energy Technology Data Exchange (ETDEWEB)

    Denslow, Kayte M.; Bontha, Jagannadha R.; Adkins, Harold E.; Jenks, Jeromy WJ; Hopkins, Derek F.; Thien, Michael G.; Kelly, Steven E.; Wooley, Theodore A.

    2013-06-01

    The delivery of Hanford double-shell tank waste to the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is governed by specific Waste Acceptance Criteria that are identified in ICD 19 - Interface Control Document for Waste Feed. Waste must be certified as acceptable before it can be delivered to the WTP. The fluid transfer velocity at which solid particulate deposition occurs in waste slurry transport piping (critical velocity) is a key waste acceptance parameter that must be accurately characterized to determine if the waste is acceptable for transfer to the WTP. Washington River Protection Solutions and the Pacific Northwest National Laboratory have been evaluating the ultrasonic PulseEcho instrument since 2010 for its ability to detect particle settling and determine critical velocity in a horizontal slurry transport pipeline for slurries containing particles with a mean particle diameter of ≥14 micrometers (μm). In 2012 the PulseEcho instrument was further evaluated under WRPS’ System Performance test campaign to identify critical velocities for slurries that are expected to be encountered during Hanford tank waste retrieval operations or bounding for tank waste feed. This three-year evaluation has demonstrated the ability of the ultrasonic PulseEcho instrument to detect the onset of critical velocity for a broad range of physical and rheological slurry properties that are likely encountered during the waste feed transfer operations between the Hanford tank farms and the WTP.

  15. Development of ultrasonic testing technique with the large transducer to inspect the containment vessel plates of nuclear power plant embedded in concrete

    International Nuclear Information System (INIS)

    Ishida, Hitoshi; Kurozumi, Yasuo; Kaneshima, Yoshiari

    2004-01-01

    The containment vessel plates embedded in concrete on Pressurized Water Reactors are inaccessible to inspect directly. Therefore, it is advisable to prepare inspection technology to detect existence and a location of corrosion on the embedded plates indirectly. In order to establish ultrasonic testing technique to be able to inspect the containment vessel plates embedded in concrete widely at the accessible point, experiments to detect artificial hollows simulating corrosion on a surface of a carbon steel plate mock-up covered with concrete simulating the embedded containment vessel plates were carried out with newly made ultrasonic transducers. We made newly low frequency (0.3 MHz and 0.5 MHz) surface shear horizontal (SH) wave transducers combined with three large active elements, which were equivalent to a 120mm width element. As a result of the experiments, the surface SH transducers could detect clearly the echo from the hollows with a depth of 9.5 mm and 19 mm at a distance of 1500mm from the transducers on the surface of the mock-up covered with concrete. Therefore, we evaluate that it is possible to detect the defects such as corrosion on the plates embedded in concrete with the newly made low frequency surface SH transducers with large elements. (author)

  16. Follow-up of hearing thresholds among forge hammering workers

    Energy Technology Data Exchange (ETDEWEB)

    Kamal, A.A.; Mikael, R.A.; Faris, R. (Ain Shams Univ., Abbasia, Cairo (Egypt))

    1989-01-01

    Hearing threshold was reexamined in a group of forge hammering workers investigated 8 years ago with consideration of the age effect and of auditory symptoms. Workers were exposed to impact noise that ranged from 112 to 139 dB(A)--at an irregular rate of 20 to 50 drop/minute--and a continuous background noise that ranged from 90 to 94 dB(A). Similar to what was observed 8 years ago, the present permanent threshold shift (PTS) showed a maximum notch at the frequency of 6 kHz and considerable elevations at the frequencies of 0.25-1 kHz. The age-corrected PTS and the postexposure hearing threshold were significantly higher than the corresponding previous values at the frequencies 0.25, 0.5, 1, and 8 kHz only. The rise was more evident at the low than at the high frequencies. Temporary threshold shift (TTS) values were significantly less than those 8 years ago. Contrary to the previous TTS, the present TTS were higher at low than at high frequencies. Although progression of PTS at the frequencies 0.25 and 0.5 kHz was continuous throughout the observed durations of exposure, progression at higher frequencies occurred essentially in the first 10 to 15 years of exposure. Thereafter, it followed a much slower rate. Tinnitus was significantly associated with difficulty in hearing the human voice and with elevation of PTS at all the tested frequencies, while acoustic after-image was significantly associated with increment of PTS at the frequencies 0.25-2 kHz. No relation between PTS and smoking was found. PTS at low frequencies may provide an indication of progression of hearing damage when the sensitivity at 6 and 4 kHz diminishes after prolonged years of exposure. Tinnitus and acoustic after-image are related to the auditory effect of forge hammering noise.

  17. Analysis of dynamic accumulative damage about the lining structure of high speed railway’s tunnel based on ultrasonic testing technology

    Science.gov (United States)

    Wang, Xiang-qiu; Zhang, Huojun; Xie, Wen-xi

    2017-08-01

    Based on the similar material model test of full tunnel, the theory of elastic wave propagation and the testing technology of intelligent ultrasonic wave had been used to research the dynamic accumulative damage characteristics of tunnel’s lining structure under the dynamic loads of high speed train. For the more, the dynamic damage variable of lining structure of high speed railway’s tunnel was obtained. The results shown that the dynamic cumulative damage of lining structure increases nonlinearly with the times of cumulative vibration, the weakest part of dynamic cumulative damage is the arch foot of tunnel. Much more attention should be paid to the design and operation management of high speed railway’s tunnel.

  18. Surface fatigue and failure characteristics of hot-forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, Dennis P.

    1987-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground AISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  19. Surface fatigue and failure characteristics of hot forged powder metal AISI 4620, AISI 4640, and machined AISI 4340 steel spur gears

    Science.gov (United States)

    Townsend, D. P.

    1986-01-01

    Spur gear surface fatigue endurance tests were conducted to investigate hot forged powder metal AISI 4620 and 4640 steel for use as a gear material, to determine endurance characteristics and to compare the results with machined AISI 4340 and 9310 steel gear materials. The as-forged and unground SISI 4620 gear exhibited a 10 percent fatigue life that was approximately one-fourth of that for AISI 9310 and less than one-half that for the AISI 4340 gears. The forged and finish ground AISI 4620 gears exhibited a 10 percent life, approximately 70 percent that of AISI 9310 and slightly better than that of AISI 4340. The AISI 4640 hot forged gears had less fracture toughness and slightly less fatigue life than the AISI 4620 test gears.

  20. Stress corrosion of low alloy steel forgings

    International Nuclear Information System (INIS)

    Thornton, D.V.; Mould, P.B.; Patrick, E.C.

    1976-01-01

    The catastrophic failure of a steam turbine rotor disc at Hinkley Point 'A' Power station was shown to have been caused by the growth of a stress corrosion crack to critical dimensions. This failure has promoted great interest in the stress corrosion susceptibility of medium strength low alloy steel forgings in steam environments. Consequently, initiation and growth of stress corrosion cracks of typical disc steels have been investigated in steam and also in water at 95 0 C. Cracking has been shown to occur, predominantly in an intergranular manner, with growth rates of between 10 -9 and 10 -7 mm sec. -1 . It is observed that corrosion pitting and oxide penetration prior to the establishment of a stress corrosion crack in the plain samples. (author)

  1. Effect of Re-Quenching and Re-Drawing on the Physical Properties of Centrifugal Castings and the Effect of Increased Soaking Time on the Physical Properties of Cold Worked Centrifugal Castings and Forgings,

    Science.gov (United States)

    Metallurgy, *Centrifugal casting, *Physical properties, *Cold drawing, *Cold working, *Quenching, *Immersion, Forging, Heat treatment, Charpy impact ... tests , Tensile properties, Modulus of elasticity, Stress strain relations, Test methods, Laboratory tests , Tables(Data), Graphs, Research management, Army research

  2. Development and Application of an Ultrasonic Gas Flowmeter

    International Nuclear Information System (INIS)

    Hwang, Won Ho; Jeong, Hee Don; Park, Sang Gug; Jhang, Kyung Young

    2002-01-01

    This paper describes the development and the field application of the ultrasonic gas flowmeter for accurate measurement of the volumetric flow rate of gases in a harsh environmental conditions in iron and steel making company. This ultrasonic flowmeter is especially suited for measuring LDG, COG, BFG gases produced in iron and steel making process. This is a transit time type ultrasonic flowmeter. We have developed the transmitting and receiving algorithm of ultrasonic wave and the ultrasonic signal processing algorithm to develope a transit time type ultrasonic flowmeter. We have evaluated the performance of ultrasonic flowmeter by the calibration system with Venturi type standard flowmeter. We has confirmed its reliability by extensive field tests for a year in POSCO, iron and steel making company. Now we have developed the commercial model of ultrasonic flowmeter and applied to the POSCO gas line

  3. Study on the isothermal forging process of MB26 magnesium alloy adaptor

    Directory of Open Access Journals (Sweden)

    Xu Wenchen

    2015-01-01

    Full Text Available The isothermal forging process is an effective method to manufacture complex-shaped components of hard-to-work materials, such as magnesium alloys. This study investigates the isothermal forging process of an MB26 magnesium alloy adaptor with three branches. The results show that two-step forging process is appropriate to form the adaptor forging, which not only improves the filling quality but also reduces the forging load compared with one-step forging process. Moreover, the flow line is distributed along the contour of the complex-shaped adaptor forging.

  4. Critical current densities in Bi-2223 sinter forgings.

    Energy Technology Data Exchange (ETDEWEB)

    Balachandran, U.; Fisher, B. L.; Goretta, K. C.; Harris, N. C.; Murayama, N.

    1999-07-23

    (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} (Bi-2223) bars, prepared by sinter forging, exhibited good phase purity and strong textures with the c axes of the Bi-2223 grains parallel to the forging direction. The initial zero-field critical current density (J{sub c}) of the bars was 10{sup 3} A/cm{sup 2}, but because the forged bars were uncoated, this value decreased with repeated thermal cycling. J{sub c} as a function of applied magnetic field magnitude and direction roughly followed the dependencies exhibited by Ag-sheathed Bi-2223 tapes, but the forged bars were more strongly dependent on field strength and less strongly dependent on field angle.

  5. Leak detection by ultrasonics

    International Nuclear Information System (INIS)

    Murphy, R.V.

    1978-01-01

    The design of a remotely-operated ultrasonic leak detector is described. The detector is basically an ultrasonic microphone with parabolic reflector, amplifier, stepping motors to move the microphone, and a display unit. (E.C.B.)

  6. Computer-aided ultrasonic inspection of steam turbine rotors

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, K.H.; Weber, M.; Weiss, M. [GEC ALSTHOM Energie GmbH, Nuremberg (Germany)

    1998-12-31

    As the output and economic value of power plants increase, the detection and sizing of the type of flaws liable to occur in the rotors of turbines using ultrasonic methods assumes increasing importance. An ultrasonic inspection carried out at considerable expense is expected to bring to light all safety-relevant flaws and to enable their size to be determined so as to permit a fracture-mechanics analysis to assess the reliability of the rotor under all possible stresses arising in operation with a high degree of accuracy. The advanced computer-aided ultrasonic inspection of steam turbine rotors have improved reliability, accuracy and reproducibility of ultrasonic inspection. Further, there has been an improvement in the resolution of resolvable group indications by applying reconstruction and imagine methods. In general, it is also true for the advanced computer-aided ultrasonic inspection methods that, in the case of flaw-affected forgings, automated data acquisition provides a substantial rationalization and a significant documentation of the results for the fracture mechanics assessment compared to manual inspection. (orig.) 8 refs.

  7. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    Energy Technology Data Exchange (ETDEWEB)

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  8. Qualification of laser based additive production for manufacturing of forging Tools

    Directory of Open Access Journals (Sweden)

    Junker Daniel

    2015-01-01

    Full Text Available Mass customization leads to very short product life cycles, so the costs of a tool have to be amortized with a low number of workpieces. Especially for highly loaded tools, like those for forging, that leads to expensive products. Therefore more economical production processes for tool manufacturing have to be investigated. As laser additive manufacturing is already used for the production of moulds for injection moulding, this technology maybe could also improve the forging tool production. Within this paper laser metal deposition, which is industrially used for tool repair, will be investigated for the use in tool manufacturing. Therefore a mechanical characterization of parts built with different laser process parameters out of the hot work tool steel 1.2709 is made by upsetting tests and hardness measurements. So the influence of the additive manufacturing process on the hardness distribution is analysed.

  9. Advanced ultrasonic inspections

    International Nuclear Information System (INIS)

    Ghia, S.

    1990-08-01

    Acoustic Emission (AE) continuous monitoring and periodical inspections by advanced ultrasonic have been applied to evaluate defect evolution within a PWR reduced scale (1:5) pressure vessel subjected to cyclic mechanical fatigue test. This experimental activity has been carried out in the frame of the Primary Circuit Component Life Prediction programme. In the time period covered by this report actions were performed as following: (1) Ultrasonic examination by multifrequency acoustic holography to evaluate defect evolution subsequently repair and heat treatment of the R2 vessel carried out in March 1988. For the purpose, measurements were performed both at 0 and 200 bar of internal pressure. As uniformity of the procedures adopted, for calibration and testing, made the results comparable with the previous ones no evidence for significant growing of the examined defects has been found. (2) Acoustic emission monitoring has then been carried out during fatigue test from 416000 to 565000 fatigue cycles. Analysis of a large amount of data has been performed paying particular attention to the distinction between friction phenomena and crack growth in order to obtain a correct diagnosis of flaw evolution. The signal duration distribution and the correlation of AE appearance time versus load cycle phase were considered to characterise stick-slip processes. A general intensification of AE activity has been recorded during this last period of monitoring and previous known AE sources were confirmed together with the appearance of new AE sources some of them correlable with real defects

  10. THEORETICAL ANALYSIS OF THE FORGING PROCESS FOR PRODUCING HOLLOW BALLS

    Directory of Open Access Journals (Sweden)

    Grzegorz Winiarski

    2013-06-01

    Full Text Available Hollow balls are used in the production of various machines and devices. The technology for producing hollow balls by metal forming technologies poses numerous difficulties connected with the forming of a hollow billet. The billet, which is usually in a form of a rod, is a subject to such processes as forging, helical rolling or cross-wedge rolling. The paper discusses a new method and conditions for producing a hollow ball. It was assumed that the ball would be produced in two forging operations: an initial forging operation and finishing forging operation. The presented results are based on the FEM numerical analysis conducted using DEFORM-3D. It was assumed that the billet material was made of AISI 304 stainless steel used to produce balls for ball valves. Both the shape progression during the forging process and variations in the forming force were analyzed. Based on the conducted analyses, it can be claimed that hollow balls can be produced using the proposed forging method.

  11. Ultrasonic Determination Of Recrystallization

    Science.gov (United States)

    Generazio, Edward R.

    1988-01-01

    State of recrystallization identified. Measurement of ultrasonic attenuation shows promise as means of detecting recrystallization in metal. Technique applicable to real-time acoustic monitoring of thermomechanical treatments. Starting with work-hardened material, one ultrasonically determines effect of annealing, using correlation between ultrasonic attenuation and temperature.

  12. Design and field test equipment of river water level detection based on ultrasonic sensor and SMS gateway as flood early warning

    Science.gov (United States)

    Sulistyowati, Riny; Sujono, Hari Agus; Musthofa, Ahmad Khamdi

    2017-06-01

    Due to the high rainfall, flood often occurs in some regions, especially in the area adjacent to the river banks that led to the idea to make the river water level detection system as a flood early warning. Several researches have produced flood detection equipment based on ultrasonic sensors and android as flood early warning system. This paper reported the results of a field test detection equipment to measure the river water level of the Bengawansolo River that was conducted in three villages in the district of Bungah, Dukun, and Manyar in Gresik regency. Tests were conducted simultaneously for 21 hours during heavy rainfall. The test results demonstrated the accuracy of the equipment of 97.28% for all categories of observation. The application of AFD (Android Flood Detection) via android smartphone demonstrated its precision in conveying the information of water level as represented by the status of SAFE, STAND, WARNING, and DANGER. Some charts presented from the analysis of data was derived from the data acquisition time of testing that can be used as an evaluation of flooding at some points prone to flood.

  13. Anisotropy effects during dwell-fatigue caused by δ-phase orientation in forged Inconel 718

    International Nuclear Information System (INIS)

    Saarimäki, Jonas; Colliander, Magnus Hörnqvist; Moverare, Johan J.

    2017-01-01

    Inconel 718 is a commonly used superalloy for turbine discs in the gas turbine industry. Turbine discs are often subjected to dwell-fatigue as a result of long constant load cycles. The effect of anisotropy on dwell-fatigue cracking in forged turbine discs have not yet been thoroughly investigated. Crack propagation behaviour was characterised using compact tension (CT) samples cut in different orientations from a real turbine disc forging. Samples were also cut in two different thicknesses in order to investigate the influence of plane strain and plane stress condition on the crack propagation rates. The samples were subjected to dwell-fatigue tests at 550 °C with 90 s or 2160 s dwell-times at maximum load. Microstructure characterisation was done using scanning electron microscopy (SEM) techniques such as electron channelling contrast imaging (ECCI), electron backscatter diffraction (EBSD), and light optical microscopy (LOM). The forged alloy exhibits strong anisotropic behaviour caused by the non-random δ-phase orientation. When δ-phases were oriented perpendicular compared to parallel to the loading direction, the crack growth rates were approximately ten times faster. Crack growth occurred preferably in the interface between the γ-matrix and the δ-phase.

  14. Open die forging of large shafts with porosity defects – physical and numerical modelling

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V-shaped d......The aim and scope of this paper is centered to analyze the influence of the geometry of V-shaped dies on the closure of internal centerline porosity defects in ingots during multistep open-die forging. The investigation is performed with small scale physical models made from lead using V......-shaped dies with 90o and 120o and a reference pair of flat parallel platens. Holes drilled through the center of these preforms are produced to mimic centerline porosity in full scale cast ingots and intermediate rotation of the preforms replicate a multi-stage forging sequence under laboratory testing...... conditions. The presentation is supported by finite element modelling using an in-house developed computer program and the overall investigation shows that better results in closure of centerline defects are obtained with a V-shaped die with 120º die angle....

  15. Coeliac cavity ultrasonic diagnosis apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Ando, O.; Suwaki, T.

    1983-07-05

    A coeliac cavity ultrasonic diagnosis apparatus is disclosed which includes an ultrasonic transducer or scanner portion adapted to be inserted into a coeliac cavity to effect a sector scan of an ultrasonic beam to produce an ultrasonic image of internal tissues and in which the ultrasonic oscillator on the one hand and an ultrasonic reflecting mirror and rotary disc on the other hand are relatively rotated so as to effect the sector scan of the ultrasonic beam and the rotary angle of the rotary disc is detected so as to obtain a deflecting angle of the ultrasonic beam and a display on a cathode ray tube of a precise ultrasonic picture image.

  16. Ultrasonic mitigation investigation

    Energy Technology Data Exchange (ETDEWEB)

    Hildebrand, B.P.; Shepard, C.L.

    1993-04-01

    The suggestion was made that the introduction of ultrasound into Tank 101-SY might serve to release the hydrogen bubbles trapped in the slurry. This would cause a continuous release of bubbles and thereby prevent the turnover phenomenon. Two major considerations were (1) the method for delivering the energy into the slurry and (2) the effective volume of action. In this study, we attached the former by designing and testing a liquid-filled waveguide and radiator, and the latter by making ultrasonic property measurements on synthetic waste. Our conclusion is that ultrasonic mitigation may not be feasible, primarily because of the very high attenuation (1000 to 50000 dB/m) factor to 10 to 30 kHz. Such a high attenuation would restrict the action volume to such a low value as to make the method impractical. Further investigations are recommended to identify the cause of this effect and determine if this same effect will be seen in real 101-SY waste.

  17. Testresults KROHNE 8-inch ultrasonic flowmeter

    Energy Technology Data Exchange (ETDEWEB)

    Boer, A.H.; Volmer, W.

    1997-07-01

    A new development in the field of ultrasonic liquid flowmeasurements has been achieved with the multichannel liquid ultrasonic flowmeter; the first for use in maintenance-free custody transfer applications. Although ultrasonic flowmeters are used for applications in the oil industry for many years, this new development will have a big impact on custody transfer flow measurement. Not only because of the compactness, but also because of the low investment and operating cost of this flowmeter. This paper describes the system and the method of operation as well as practical experiences and achieved test results of this flowmeter. (author)

  18. Mannes of Forging and Perspectives of Knuckle Joint Presses Modernization

    Directory of Open Access Journals (Sweden)

    A. A. Antsifirov

    2014-01-01

    Full Text Available The article raises an issue to enhance technological forging capabilities on the known knuckle joint presses. It provides an illustrated overview of main design types of presses with crank-knuckle, toggle-knuckle, and knuckle joint mechanisms. The article also shows the advantages of the modernization way and improvement just of the active press equipment in terms of quality-to-price ratio, for example, as compared to the similar new foreign press equipment.It gives an overview of features, which provide forging processes owing to kinetic energy accumulated with the moving parts of the known designs of the knuckle joint presses depending on the drive actuating mechanism. Focused attention is drawn to forging on the knuckle joint presses for a time of contact with a work piece to be comparable with the duration of the work piece deformation process on hydraulic forging hammers. This allows us to forge thin-wall products with process automation compared to the forging hammers.Analysis of accumulating processes of kinetic energy by the moving parts of the knuckle joint presses has shown that presses driven by hydraulic cylinders or two screw hydraulic cylinder are the most optimal for technological operations as evidenced by references to domestic and foreign invention certificates and patents. The article presents disadvantages of forging on presses with hydraulic or pneumatic drive. It is a dependence of the deformation force, caused, mainly, by a force of the drive cylinder. The article gives linear movement rate quantities of press moving members depending on the drives of the actuating mechanism. Based on the above analysis of the features to manufacture work pieces on the knuckle joint presses, the article gives the rationale for the relevance of forging in a short period of time, provided that the moving parts of the press accumulate the required kinetic energy. This can be achieved only through modernization and improvement of forging

  19. Prediction of Self-Compacting Concrete homogeneity by ultrasonic

    Directory of Open Access Journals (Sweden)

    M. Benaicha

    2015-12-01

    Comparison between ultrasonic velocity and empirical tests such as sieve stability test, slump flow test, air content, and compressive strength, at 1 day, shows that the ultrasonic velocity can also be very useful to evaluate homogeneity and quality of fresh concrete.

  20. Ultrasonic horn design for ultrasonic machining technologies

    Directory of Open Access Journals (Sweden)

    Naď M.

    2010-07-01

    Full Text Available Many of industrial applications and production technologies are based on the application of ultrasound. In many cases, the phenomenon of ultrasound is also applied in technological processes of the machining of materials. The main element of equipments that use the effects of ultrasound for machining technology is the ultrasonic horn – so called sonotrode. The performance of ultrasonic equipment, respectively ultrasonic machining technologies depends on properly designed of sonotrode shape. The dynamical properties of different geometrical shapes of ultrasonic horns are presented in this paper. Dependence of fundamental modal properties (natural frequencies, mode shapes of various sonotrode shapes for various geometrical parameters is analyzed. Modal analyses of the models are determined by the numerical simulation using finite element method (FEM design procedures. The mutual comparisons of the comparable parameters of the various sonotrode shapes are presented.

  1. Microstructural heterogeneities and fatigue anisotropy of forged steels

    International Nuclear Information System (INIS)

    Pessard, Etienne; Morel, Franck; Verdu, Catherine; Flaceliere, Laurent; Baudry, Gilles

    2011-01-01

    Highlights: → Tomography result: fibering is composed of non-metallic inclusions bands. → Elongated inclusions decreases the: ductility, fracture toughness and fatigue limit. → Cracks initiate from both inclusion clusters and from the bainitic matrix. → The classical self-heating method does not predict the effect of the inclusions. - Abstract: In this study, various experimental methods are employed to determine the anisotropic fatigue behavior of a 25MnCrSiVB6 forged steel (Metasco MC). This material has a bainitic microstructure and contains many elongated non-metallic inclusions in the rolled direction, which are grouped into clusters. Specimens with different orientations relative to the rolling direction have been extracted from a hot rolled bar and the ability of certain experimental techniques to capture the fatigue anisotropy has been tested. Results obtained from monotonic tensile tests and Charpy impact tests show that the material has isotropic fracture strength and anisotropic ductility. The influence of the 'inclusion clusters' is clearly demonstrated via observation of the fracture surfaces. Concerning the fatigue behavior, results from a classical staircase experimental procedure are compared to results from self-heating fatigue tests. For specimens orientated at 0 o relative to the rolled direction, microcrack initiation is controlled by the material matrix and the prediction of the fatigue strength with the self-heating method has been observed to be correct. For specimens orientated at 45 o and 90 o , the elongated manganese sulfide inclusion clusters are the origin of crack initiation and the fatigue strength drops significantly. For this case, it appears that the self-heating method has difficulty predicting the fatigue behavior.

  2. Ultrasonic ranking of toughness of tungsten carbide

    Science.gov (United States)

    Vary, A.; Hull, D. R.

    1983-01-01

    The feasibility of using ultrasonic attenuation measurements to rank tungsten carbide alloys according to their fracture toughness was demonstrated. Six samples of cobalt-cemented tungsten carbide (WC-Co) were examined. These varied in cobalt content from approximately 2 to 16 weight percent. The toughness generally increased with increasing cobalt content. Toughness was first determined by the Palmqvist and short rod fracture toughness tests. Subsequently, ultrasonic attenuation measurements were correlated with both these mechanical test methods. It is shown that there is a strong increase in ultrasonic attenuation corresponding to increased toughness of the WC-Co alloys. A correlation between attenuation and toughness exists for a wide range of ultrasonic frequencies. However, the best correlation for the WC-Co alloys occurs when the attenuation coefficient measured in the vicinity of 100 megahertz is compared with toughness as determined by the Palmqvist technique.

  3. The use of finite element analysis and notch tensile testing to determine the cryogenic fracture toughness of thick section weldment in forged CSUS-JN1 plate with Inconel 625 type filler metals

    International Nuclear Information System (INIS)

    Shindo, Yasuhide; Mano, Yasunori; Horiguchi, Katsumi; Sugo, Tomo

    2000-01-01

    The use of the notch tensile test to estimate the elastic-plastic fracture toughness (J IC ) of structural alloys and weldments for superconducting magnets in fusion energy systems was studied. Notch tensile tests were performed with small round bar specimens containing an electro discharge machined (EDM) notch at liquid helium temperature (4 K) using crosshead rates of 3.3 x 10 -3 and 20 mm/s. Notch tensile test specimens were 5 mm in diameter with a 30-mm reduced section. In the mid section of the specimen a 1 mm deep EDM notch of 0.2 mm width was machined around the girth, thus maintaining a starting diameter of 3 mm. Correlations between notch tensile strength, failure energy absorption, and J IC were assessed. A finite element analysis was also performed to compute directly the J-values. Comparisons of the predicted J IC with results obtained from conventional JIS Z 2284 standard tests were made. (author)

  4. Toughness and Embrittlement of RPV Steels Using Ultrasonic Measurements

    International Nuclear Information System (INIS)

    Hiser, Allen L. Jr.

    2004-01-01

    This paper summarizes the findings from an effort addressing the use of ultrasonic attenuation as a suitable parameter for nondestructive determination of irradiation embrittlement in reactor pressure vessel (RPV) steels. The materials examined in this study include one heat of RPV steel that was heat treated to induce changes in its fracture toughness, several heats of RPV steel irradiated to assess neutron embrittlement changes in fracture toughness, and a matrix of RPV steels (in the unirradiated condition) with a range of as-fabricated fracture toughness levels. The following observations can be made. -) The results indicate that ultrasonic attenuation is generally able to identify differences in responses for samples with different toughness levels, although in some cases the differences in ultrasonic responses are small. -) Plate and weld materials provide different trends of attenuation changes with changes in material toughness. -) For the single forging studied in 2 irradiated conditions, the attenuation measurements provided mixed results. -) Differences in fracture toughness that arise from damage of a microstructure result in more different responses in ultrasonic attenuation than differences in fracture toughness that arise from as-fabricated differences in microstructure

  5. Measurement of wisdom forging force using piezoelectric materials

    Directory of Open Access Journals (Sweden)

    Hsia Shao-Yi

    2017-01-01

    Full Text Available Aiming at forging machines for bolts and nuts with up to 61% market share, adding piezoelectric sensing units to the mold forging is discussed in this study. In the research process, it attempts to develop a sensing element with low cost, practicable limited space, acceptable performance stability, and real-time measurement of forging load by a five-stage forming system for special nuts matched with the theory of plastic forming, the CAD/CAE design and numerical analysis, and the installation of a piezoelectric unit. It aims to assist fastener businesses in the intelligentization, networking, and systemization of machines and further integrate into the Internet service manufacturing system to enhance the overall competitiveness of fastener industry.

  6. SUSCEPTOBILITY TO THERMAL FATIGUE OF CLOSED DIE HOT FORGING DIES

    Directory of Open Access Journals (Sweden)

    Frederico de Castro Magalhães

    2014-06-01

    Full Text Available Hot forging dies providing high productive performance reduce production costs. The lifetime of the dies is expressed by the number of forgings (production cycle produced before being rejected by the presence of a failure mechanism, associated with unacceptable dimensions and or geometry of the end product or even breakage of the dies. One of the failure mechanisms of hot forging dies is thermal fatigue, caused by cyclic heating and cooling. A subroutine, based on the work of Maim and Norstrom [1], was developed for the DEFORM 2D numerical software, using the finite element method, in order to predict die regions susceptible to thermal fatigue. The use of adequate coefficients for the description of the heat transfer phenomena allowed the validation of the proposed subroutine.

  7. Ultrasonic calibration and certification of V1 and V2 type reference standard blocks for use in Non-Destructive Testing

    Science.gov (United States)

    Maggi, L. E.; Silva, C. E. R.; Alvarenga, A. V.; Costa-Felix, R. P. B.

    2011-02-01

    Ultrasonic Non-Destructive Testing (US-NDT) has many industrial applications, such as flaws detection, welding integrity evaluation and solid material thickness measurement. To evaluate the instrumentation conditions, before a measurement begins, a "calibration" should be carried out with the aid of a reference standard block (RSB). Types V1 (ISO 2400) and V2 (ISO 7963) are the most widely used in US-NDT. Due their characteristics, V1 and V2 RSB can be classified as Reference Material, so that they can be certified, resulting in a Certified Reference Material (CRM). This paper describes technical aspects of a V1 and V2 RSB certification, based on ISO 2400, ISO 7963, EN 12223 and EN 27963. According the certification protocol established at Inmetro's Laboratory of Ultrasound, RSB relevant dimensions were determined through calibration. Ultrasound velocity was assessed by using a scope and a signal generator at 5 MHz. Uncertainties were determined including measurement accuracy under repeatability conditions. A complete uncertainty budget was determined for both parameters. Within the specimens used, velocities were in accordance with specifications 5920 ± 30 m/s.

  8. Material characterization and non destructive testing by ultrasounds; modelling, simulation and experimental validation; Caracterisation des materiaux et controle non destructif par ultrasons; modelisation, simulation et validation experimentale

    Energy Technology Data Exchange (ETDEWEB)

    Noroy-Nadal, M.H

    2002-06-15

    This memory presents the research concerning the characterization of materials and the Non Destructive Testing (N.D.T) by ultrasonics. The different topics include three steps: modeling, computations and experimental validation. The studied materials concern mainly metals. The memory is divided in four parts. The first one concerns the characterization of materials versus temperature. The determination of the shear modulus G(T) is especially studied for a large temperature range, and around the melting point. The second part is devoted to studies by photothermal devices essentially focused on the modeling of the mechanical displacement and the stress field in coated materials. In this particular field of interest, applications concern either the mechanical characterization of the coating, the defect detection in the structure and finally the evaluation of the coating adhesion. The third section is dedicated to microstructural characterization using acoustic microscopy. The evaluation of crystallographic texture is especially approached, for metallic objects obtained by forming. Before concluding and pointing out some perspectives to this work, the last section concerns the introduction of optimization techniques, applied to the material characterization by acoustic microscopy. (author)

  9. Process model development for optimization of forged disk manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Fischer, C.E.; Gunasekera, J.S. [Ohio Univ., Athens, OH (United States). Center for Advanced Materials Processing; Malas, J.C. [Wright Labs., Wright Patterson AFB, OH (United States). Materials Directorate

    1997-12-31

    This paper addresses the development of a system which will enable the optimization of an entire processing sequence for a forged part. Typically such a sequence may involve several stages and alternative routes of manufacturing a given part. It is important that such a system be optimized globally, (rather than locally, as is the current practice) in order to achieve improvements in affordability, producibility, and performance. This paper demonstrates the development of a simplified forging model, discussion techniques for searching and reducing a very large design space, and an objective function to evaluate the cost of a design sequence.

  10. Enhancement of mechanical properties of alloy steels on hot forging

    International Nuclear Information System (INIS)

    Radkevich, M.M.

    1993-01-01

    The paper present the results of an investigation into the effects of the basic parameters of high-temperature thermomechanical treatment (HTTMT) under hot forging. It is shown that forging in open dies of 45Kh, 20Kh13 and 08Kh18N10T steel blanks following the established HTTMT modes improves the ultimate strength by 46, 56 and 2% respectively, and yield limit - by 65, 66 and 14%, as compared with their production in compliance with factory modes, preserving the level of ductility and impact strength

  11. Ultrasonic Needles for Bone Biopsy.

    Science.gov (United States)

    Mathieson, Andrew; Wallace, Robert; Cleary, Rebecca; Li Li; Simpson, Hamish; Lucas, Margaret

    2017-02-01

    Bone biopsy is an invasive clinical procedure, where a bone sample is recovered for analysis during the diagnosis of a medical condition. When the architecture of the bone tissue is required to be preserved, a core-needle biopsy is taken. Although this procedure is performed while the patient is under local anaesthesia, the patient can still experience significant discomfort. Additionally, large haematoma can be induced in the soft tissue surrounding the biopsy site due to the large axial and rotational forces, which are applied through the needle to penetrate bone. It is well documented that power ultrasonic surgical devices offer the advantages of low cutting force, high accuracy, and preservation of soft tissues. This paper reports a study of the design, analysis, and test of two novel power ultrasonic needles for bone biopsy that operate using different configurations to penetrate bone. The first utilizes micrometric vibrations generated at the distil tip of a full-wavelength resonant ultrasonic device, while the second utilizes an ultrasonic-sonic approach, where vibrational energy generated by a resonant ultrasonic horn is transferred to a needle via the chaotic motion of a free-mass. It is shown that the dynamic behavior of the devices identified through experimental techniques closely match the behavior calculated through numerical and finite-element analysis methods, demonstrating that they are effective design tools for these devices. Both devices were able to recover trabecular bone from the metaphysis of an ovine femur, and the biopsy samples were found to be comparable to a sample extracted using a conventional biopsy needle. Furthermore, the resonant needle device was also able to extract a cortical bone sample from the central diaphysis, which is the strongest part of the bone, and the biopsy was found to be superior to the sample recovered by a conventional bone biopsy needle.

  12. Characterization of 2d Lattice Structures Using Laser Ultrasonics

    Science.gov (United States)

    Samala, Praveen R.; Smith, James A.; Shi, Zhiqiang

    2009-03-01

    As requirements for structural performance increases with time, engineered structures and materials are becoming much more complex. Lattice structural elements are a prime example of high performance structural elements that maintain structural rigidity, resistance to vibration, and functionality while keeping weight down. Unfortunately, the lattice network makes characterizing the structure for material and structural defects very challenging. The focus of this paper is to understand the ultrasonic wave propagation through 2D lattice structures for characterization purposes. Understanding the response of ultrasonic waves to lattice structures will help to optimize the design of ultrasonic/acoustic testing techniques as well as outline the boundaries of applicability for ultrasonic testing.

  13. Determining the concrete stiffness matrix through ultrasonic testing Determinação da matriz de rigidez do concreto utilizando ultrassom

    Directory of Open Access Journals (Sweden)

    Raquel Gonçalves

    2011-06-01

    Full Text Available The determination of the modulus tangent (Eci and of the modulus secant (Ecs of the concrete can be done using compression test but, to be simpler, it is used relations with characteristic strength (f ck. Relations are also used to determine the transversal modulus (Gc and, in the case of the Poisson's ratio (ν, a fixed value 0.20 is established. The objective of this research was to evaluate the use of the ultrasonic propagation waves to determine these properties. For the tests were used specimens with f ck varying from 10 to 35 MPa. For the ultrasonic tests were used cylindrical and cubic specimens. The modulus of deformation obtained by ultrasound was statistically equivalent to the obtained by compression tests. The results of modules obtained using the relations with f ck was far away from those obtained by ultrasound or by compression tests. The Poisson's ratio obtained by ultrasound was superior to the fixed value. We can conclude that the concrete characterization by ultrasound is consistent and, to this characterization the cylindrical specimen, normally used to determine f ck, can be used.A determinação dos módulos de deformação tangente (Eci e secante (Ecs do concreto pode ser realizada por meio do ensaio de compressão, mas, por facilidade, utilizam-se relações com a resistência característica (f ck. Relações são também utilizadas na determinação do módulo de elasticidade transversal (Gc e, no caso do coeficiente de Poisson (ν, um valor fixo de 0,20 é adotado. O objetivo do trabalho foi avaliar o uso de propagação de ondas de ultrassom na determinação dessas propriedades. Para os ensaios, foram utilizados corpos de prova com f ck variando de 10 a 35 MPa. No caso do ultrassom, os corpos de prova foram cilíndricos e cúbicos. Os valores de módulo de deformação obtidos por ultrassom foram estatisticamente equivalentes aos obtidos por compressão e, no caso do ultrassom, os corpos de prova cúbicos e cil

  14. Ultrasonic vibration for structural health monitoring

    Science.gov (United States)

    Liang, Y.; Yan, F.; Borigo, C.; Rose, J. L.

    2013-01-01

    Guided waves and vibration analysis are two useful techniques in Nondestructive Evaluation and Structural Health Monitoring. Bridging the gap between guided waves and vibration, a novel testing method ultrasonic vibration is demonstrated here. Ultrasonic vibration is capable to achieve defect detection sensitivity as ultrasonic guided waves, while maintaining the efficiency of traditional vibration in the way of adopting several sensors to cover the whole structure. In this new method, continuous guided wave energy will impinge into the structure to make the structure vibrate steadily. The steady state vibration is achieved after multiple boundary reflections of the continuous guided wave. In ultrasonic vibration experiments, annual array transducer is used as the actuator. The loading functions are tuned by the frequencies and phase delays among each transducer element. Experiments demonstrate good defect detection ability of by optimally selecting guided wave loadings.

  15. 76 FR 30200 - Forging Machines; Extension of the Office of Management and Budget's (OMB) Approval of...

    Science.gov (United States)

    2011-05-24

    ...] Forging Machines; Extension of the Office of Management and Budget's (OMB) Approval of Information... extend OMB approval of the information collection requirements contained in the Forging Machines Standard... to reduce employees' risk of death or serious injury by ensuring that forging machines used by them...

  16. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Science.gov (United States)

    2010-11-18

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-70,376] Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood Forge Division; Currently Known As Contech Forgings, LLC..., applicable to workers of Kaiser Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division...

  17. Manufacturing technique and properties of integral type forgings for steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Suzuki, Komei; Sato, Ikuo; Murai, Etsuo

    1992-01-01

    The use of integral type steel forgings for the construction of pressure vessel enhances the structural integrity of components and makes the fabrication of components and the execution of in-service inspection (ISI) easier than those fabrication from plate and casting materials. Such steel forgings have been realized for steam generator (SG) for nuclear power plant as follows: (1) Forged shell ring: change from welding fabrication of formed plates to forging; (2) Forged conical shell ring: ditto; (3) Forged head integral with nozzles(s) : (i) Primary head: change from casting to forging; (ii) Secondary head: change from welding fabrication of formed plates to forging. These steel forgings have been realized by recent development in manufacturing technologies, such as steel making, forging processes and heat treatment which are vital to the quality of steel forgings. Some examples of recent typical high quality steel forgings developed by the Japan Steel Works, Ltd. (JSW) are introduced, and the main points of the manufacturing technique and the quality attained are also described. (author)

  18. A Comparative Analysis of the Rebound Hammer and Ultrasonic ...

    African Journals Online (AJOL)

    This work presents a study on the comparison between some non-destructive testing tech-niques (Rebound Hammer and Ultrasonic Pulse Velocity). Tests were performed to com-pare the accuracy between the rebound hammer and the ultrasonic pulse velocity methodin estimating the strength of concrete. Eighty samples ...

  19. Ultrasonic guided wave for monitoring corrosion of steel bar

    Science.gov (United States)

    Liu, Xi; Qin, Lei; Huang, Bosheng

    2018-01-01

    Steel corrosion of reinforced concrete structures has become a serious problem all over the word. In this paper, the work aims at monitoring steel corrosion using ultrasonic guided wave (UGW). Ultrasonic guided wave monitoring is a dynamic and non-destructive testing technology. The advantages of ultrasonic guided wave monitoring for reinforcement corrosion are real-time, online and continuous. In addition, it can judge the different stages of steel bar corrosion, which achieved non-destructive detection.

  20. Validated automated ultrasonic inspections of the Sizewell 'B' reactor pressure vessel

    International Nuclear Information System (INIS)

    Dikstra, B.J.; Farley, J.M.

    1992-01-01

    Automated ultrasonic inspection was applied extensively during manufacture of the RPV for Sizewell 'B'. This was an important element of the safety case presented at the Sizewell 'B' public enquiry. This requirement reflected concern in the United Kingdom as to the effectiveness and reliability of ultrasonic inspections. By applying automated inspections in addition to the manual ultrasonic inspection carried out by the vessel manufacturer, the overall reliability of the inspection of the vessel would be considerably enhanced. The automated inspections carried out in the manufacturer's workshops were termed 'automated shop inspections' (ASIs). The ASIs were carried out in two contracts: the first to inspect the component forgings of the RPV, the second to inspect the pressure retaining welds. (author)

  1. Family Health and Financial Literacy--Forging the Connection

    Science.gov (United States)

    Braun, Bonnie; Kim, Jinhee; Anderson, Elaine A.

    2009-01-01

    Families are at-risk of or experiencing a diminished quality of living and life in current economic times and difficult decisions are required. Health and financial literacy are the basis for wise personal and public decision making. Family and consumer sciences (FCS) professionals can forge connections between health and financial literacy to…

  2. Forged Signature Distinction Using Convolutional Neural Network for Feature Extraction

    Directory of Open Access Journals (Sweden)

    Seungsoo Nam

    2018-01-01

    Full Text Available This paper proposes a dynamic verification scheme for finger-drawn signatures in smartphones. As a dynamic feature, the movement of a smartphone is recorded with accelerometer sensors in the smartphone, in addition to the moving coordinates of the signature. To extract high-level longitudinal and topological features, the proposed scheme uses a convolution neural network (CNN for feature extraction, and not as a conventional classifier. We assume that a CNN trained with forged signatures can extract effective features (called S-vector, which are common in forging activities such as hesitation and delay before drawing the complicated part. The proposed scheme also exploits an autoencoder (AE as a classifier, and the S-vector is used as the input vector to the AE. An AE has high accuracy for the one-class distinction problem such as signature verification, and is also greatly dependent on the accuracy of input data. S-vector is valuable as the input of AE, and, consequently, could lead to improved verification accuracy especially for distinguishing forged signatures. Compared to the previous work, i.e., the MLP-based finger-drawn signature verification scheme, the proposed scheme decreases the equal error rate by 13.7%, specifically, from 18.1% to 4.4%, for discriminating forged signatures.

  3. Fractography analysis of tool samples used for cold forging

    DEFF Research Database (Denmark)

    Dahl, K.V.

    2002-01-01

    Three fractured tool dies used for industrial cold forging have been investigated using light optical microscopy and scanning electron microscopy. Two of the specimens were produced using the traditional Böhler P/M steel grade s790, while the lastspecimen was a third generation P/M steel produced...... resistance towards abrasive wear compared with the traditional P/M steel....

  4. Tool design and materials for electro sinter forging (ESF)

    DEFF Research Database (Denmark)

    Cannella, Emanuele; Nielsen, Chris Valentin

    A near net-shape forming process represents a suitable solution to obtain the final product by avoiding secondary machining processes. In this field, electro sinter forging is capable of accomplishing the advantages of sintering in a reduced amount of time. Classified as a high field mode (HFM...

  5. Small & medium Scale Casting and Forging Industry in India: an ...

    African Journals Online (AJOL)

    The ambient noise, temperature and dust exposure were assessed at different sections like; casting, moulding, forging, grinding, machining, and barreling. The results of the study revealed that 78% of the workers are not using PPE. Hence, the workers are exposed to high noise, temperature and dust. Occupational safety ...

  6. Numerical modelling of damage evolution in ingot forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Martins, Paulo A.F.; Bay, Niels Oluf

    2015-01-01

    The ingot forging process is numerically simulated applying both the Shima-Oyane porous plasticity model as a coupled damage model and the uncoupled normalized Cockcroft & Latham criterion. Four different cases including two different lower die angles (120º and 180º) and two different sizes of feed...

  7. Highlight: Forging the new Indonesia-Canada partnership | CRDI ...

    International Development Research Centre (IDRC) Digital Library (Canada)

    15 avr. 2016 ... Canada's Centre for International Governance Innovation and Indonesia's Centre for Strategic and International Studies organized the Indonesia-Canada Bilateral Forum, Innovation and Change: Forging the New Indonesia-Canada Partnership. IDRC co-sponsored the meeting, held May 26-27, 2015.

  8. Practical domain for ultrasonic testing of stainless steel over plain carbon steel layered components using M21 waves

    International Nuclear Information System (INIS)

    Grewal, D.S.; Bray, D.E.

    1995-01-01

    The first higher order mode of the Rayleigh wave was discussed by Sezawa in the early part of this century in context of seismological wave studies. These Sezawa, or M 21 , or first higher order mode Rayleigh waves, have subsequently been used in the field of nondestructive testing of layered materials based on the development of the seismological model of the Sezawa waves by others. In this paper the study of the Tiersten formulation in context with slow speed over high speed materials, e.g. stainless steel overlay on plain carbon steel, the limitations and applicability of that formulation is reported. This study illustrates the practical bounds for testing such layered media, using numerical analysis of this formulation for the first higher-order mode to establish theoretical limits, and corroboration of these bounds by experimental results

  9. Influence of sulphur and phosphorus impurities on ductility of 25Kh2NMFA steel during forging

    International Nuclear Information System (INIS)

    Onishchenko, A.K.

    1989-01-01

    Using cylindrical samples of the 25Kh2NMFA steel with sulfur and phosphorus content in the range of 0.001-0.030%, tensile test with the rate of deformation 10 -3 s -1 at the temperatures of 800-1200 deg C has been conducted. Analysis of fracture foci and plasticity diagrams has shown, that to ensure ductility during forging and high mechanical properties, the content of sulfur and phosphorus impurities in the 25Kh2NMFA steel must not exceed 0.015%

  10. Evaluation of ultrasonic technique to characterize the concentration of boric acid in liquid medium

    International Nuclear Information System (INIS)

    Kohara, Richard Yuzo Ramida

    2015-01-01

    This dissertation is to analyze the viability of using ultrasonic technique to characterize the concentration of boric acid in liquid medium non-invasively, therefore, ultrasonic tests were performed relating different boric acid concentrations with the travel time of the ultrasonic wave, also were evaluated factors able to mask the characterization of these concentrations by ultrasonic technique. The results showed that the ultrasonic technique allows the characterization of boric acid concentrations in liquid medium in very simple terms by the ultrasonic wave travel time, requiring further studies in complex conditions. (author)

  11. Ultrasonic decontamination robot

    International Nuclear Information System (INIS)

    Patenaude, R.S.

    1984-01-01

    An ultrasonic decontamination robot removes radioactive contamination from the internal surface of the inlet and outlet headers, divider plate, tube sheet, and lower portions of tubes of a nuclear power plant steam generator. A programmable microprocessor controller guides the movement of a robotic arm mounted in the header manway. An ultrasonic transducer having a solvent delivery subsystem through which ultrasonic action is achieved is moved by the arm over the surfaces. A solvent recovery suction tube is positioned within the header to remove solvent therefrom while avoiding interference with the main robotic arm. The solvent composition, temperature, pressure, viscosity, and purity are controlled to optimize the ultrasonic scrubbing action. The ultrasonic transducer is controlled at a power density, frequency, and on-off mode cycle such as to optimize scrubbing action within the range of transducer-to-surface distance and solvent layer thickness selected for the particular conditions encountered. Both solvent and transducer control actions are optimized by the programmable microprocessor. (author)

  12. Ultrasonic assessment of tension shear strength in resistance spot welding

    Science.gov (United States)

    Moghanizadeh, Abbas

    2015-05-01

    Resistance spot welding is extensively used to join sheet steel in the automotive industry. Ultrasonic non-destructive techniques for evaluation of the mechanical properties of resistance spot welding are presented. The aim of this study is to develop the capability of the ultrasonic techniques as an efficient tool in the assessment of the welding characterization. Previous researches have indicated that the measurements of ultrasonic attenuation are sensitive to grain- size variations in an extensive range of metallic alloys. Other researchers have frequently described grain sizes which are able to have significant effects on the physical characteristics of the material. This research provides a novel method to estimate the tension-shear strengths of the resistance spot welding directly from the ultrasonic attenuation measurements. The effects of spot welding parameters on the ultrasonic waves are further investigated. The results confirm that it is possible to determine the spot welding parameters for individual quality by using ultrasonic test.

  13. Influence of performance improvement of AP1000 nuclear island main equipment forging on manufacturing

    International Nuclear Information System (INIS)

    Liu Zhiying

    2013-01-01

    In order to comply with the 60-year design life of an AP1000 nuclear power station, higher strength and ductility requirements have been made on AP1000 nuclear island SG forgings than on CPR1000 nuclear island main equipment. In addition, bigger size of AP1000 nuclear island SG forgings increases the difficulty of manufacturing them. Insufficient recognition of these changes may cause unstable quality of forgings and possible quality problems in follow-up welding procedure. On the basis of comparison and analysis of AP1000 nuclear island SG forgings and CPR1000 nuclear island forgings, this thesis suggests clear directions for the actions we need to take. (author)

  14. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    Energy Technology Data Exchange (ETDEWEB)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-11-30

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encom¬passes primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  15. Technical Letter Report, An Evaluation of Ultrasonic Phased Array Testing for Reactor Piping System Components Containing Dissimilar Metal Welds, JCN N6398, Task 2A

    International Nuclear Information System (INIS)

    Diaz, Aaron A.; Cinson, Anthony D.; Crawford, Susan L.; Anderson, Michael T.

    2009-01-01

    Research is being conducted for the U.S. Nuclear Regulatory Commission at the Pacific Northwest National Laboratory to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light-water reactor components. The scope of this research encompasses primary system pressure boundary materials including dissimilar metal welds (DMWs), cast austenitic stainless steels (CASS), piping with corrosion-resistant cladding, weld overlays, inlays and onlays, and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in steel components that challenge standard and/or conventional inspection methodologies. This interim technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of small-bore DMW components that exist in the reactor coolant systems (RCS) of pressurized water reactors (PWRs). Operating experience and events such as the circumferential cracking in the reactor vessel nozzle-to-RCS hot leg pipe at V.C. Summer nuclear power station, identified in 2000, show that in PWRs where primary coolant water (or steam) are present under normal operation, Alloy 82/182 materials are susceptible to pressurized water stress corrosion cracking. The extent and number of occurrences of DMW cracking in nuclear power plants (domestically and internationally) indicate the necessity for reliable and effective inspection techniques. The work described herein was performed to provide insights for evaluating the utility of advanced NDE approaches for the inspection of DMW components such as a pressurizer surge nozzle DMW, a shutdown cooling pipe DMW, and a ferritic (low-alloy carbon steel)-to-CASS pipe DMW configuration.

  16. Wavelet Analysis of Resultant Velocity Belonging to Genuine and Forged Signatures.

    Science.gov (United States)

    Syed Ahmad, Sharifah Mumtazah; Loo, Ling Yim; Wan Adnan, Wan Azizun; Md Anwar, Rina

    2017-03-01

    This study presents a wavelet analysis of resultant velocity features belonging to genuine and forged groups of signature sample. Signatures of individuals were initially classified based on visual human perceptions of their relative sizes, complexities, and legibilities of the genuine counterparts. Then, the resultant velocity was extracted and modeled through wavelet analysis from each sample. The wavelet signal was decomposed into several layers based on maximum overlap discrete wavelet transform (MODWT). Next, the zero crossing rate features were calculated from all the high wavelet sub-bands. A total of seven hypotheses were then tested using a two-way ANOVA testing methodology. Of these, four hypotheses were conducted to test for significance differences between distributions. In addition, three hypotheses were run to provide test for interaction between two factors of signature authentication versus perceived classification. The results demonstrated that both feature distributions belonging to genuine and forged groups of samples cannot be distinguished by themselves. Instead, they were significantly different under the influence of two other inherent factors, namely perceived size and legibility. Such new findings are useful information particularly in providing bases for forensic justifications in establishing the authenticity of handwritten signature specimens. © 2016 American Academy of Forensic Sciences.

  17. Ultrasonic guided waves in bone.

    Science.gov (United States)

    Moilanen, Petro

    2008-01-01

    Recent progress in quantitative ultrasound (QUS) has shown increasing interest toward measuring long bones by ultrasonic guided waves. This technology is widely used in the field of nondestructive testing and evaluation of different waveguide structures. Cortical bone provides such an elastic waveguide and its ability to sustain loading and resist fractures is known to be related to its mechanical properties at different length scales. Because guided waves could yield diverse characterizations of the bone's mechanical properties at the macroscopic level, the method of guided waves has a strong potential over the standardized bone densitometry as a tool for bone assessment. Despite this, development of guided wave methods is challenging, e.g., due to interferences and multiparametric inversion problems. This paper discusses the promises and challenges related to bone characterization by ultrasonic guided waves.

  18. Evaluation of the hot forging adjustment to the manufacture of forged parts: criteria of viability and optimization

    International Nuclear Information System (INIS)

    Arenas Reina, J. M.; Sebastian Perez, M. A.; Gonzalez Gaya, C.; Nunez Lopez, P. J.

    2000-01-01

    The design of industrial parts is a clear example of integrative effort that, with a focus of several disciplines, requires a detailed analysis of the different scientific and technological knowledge implied in its conception and development. Inside this performance context, the present work approaches the problem of the project of hot forging parts, proposing the use of criteria of viability and optimization that, based in technical and economical considerations, allow to valuate the adjusting degree of various alternative to the forge process, facilitating with it the selection of the most appropriate. Fixed these bases and with object of shortening times of answer analysis in an application corresponding to parts with revolution symmetry, a computerized system has been introduced that, taking as started data the design of the part, geometrically simulates the forge process, allowing to calculate the adaptation coefficients in those morphologies that are possible according to the criteria of viability criteria. This system also provides a graphic representation of machined part, the forged part and the finished stamp. (Author) 22 refs

  19. Ultrasonic fatigue of a high strength steel

    Science.gov (United States)

    Koster, M.; Wagner, G.; Eifler, D.

    2010-07-01

    At the Institute of Materials Science and Engineering at the University of Kaiserslautern an ultrasonic testing system for the fatigue assessment of metallic materials in the very high cycle fatigue (VHCF) regime was developed. The ultrasonic testing system allows to control the test and to measure detailed fatigue data. The achieved results can be used to describe the cyclic deformation behaviour of wheel steels at ultrasonic frequencies. In load increase tests (LIT), the critical stress amplitude can be determined, which leads to a defined change of process parameters like generator power, dissipated energy and specimen temperature. With SEM investigations it was proved that the change of the process parameters correlates with irreversible changes in the microstructure. It can be shown that the stress amplitude, leading to first irreversible changes in the microstructure, strongly depends on the depth position within the original wheel rim. New and basic results on the fatigue mechanisms of high strength steels in the VHCF-regime can be achieved.

  20. Bruce Thompson: Adventures and advances in ultrasonic backscatter

    Science.gov (United States)

    Margetan, Frank J.

    2012-05-01

    Over the course of his professional career Dr. R. Bruce Thompson published several hundred articles on non-destructive evaluation, the majority dealing with topics in ultrasonics. One longtime research interest of Dr. Thompson, with applications both to microstructure characterization and defect detection, was backscattered grain noise in metals. Over a 20 year period he led a revolving team of staff members and graduate students investigating various aspects of ultrasonic backscatter. As a member of that team I had the privilege of working along side Dr. Thompson for many years, serving as a sort of Dr. Watson to Bruce's Sherlock Holmes. This article discusses Dr. Thompson's general approaches to modeling backscatter, the research topics he chose to explore to systematically elucidate a better understanding of the phenomena, and the many contributions to the field achieved under his leadership. The backscatter work began in earnest around 1990, motivated by a need to improve inspections of aircraft engine components. At that time Dr. Thompson launched two research efforts. The first led to the heuristic Independent Scatterer Model which could be used to estimate the average grain noise level that would be seen in any given ultrasonic inspection. There the contribution from the microstructure was contained in a measureable parameter known as the Figure-of-Merit or FOM. The second research effort, spearheaded by Dr. Jim Rose, led to a formal relationship between FOM and details of the metal microstructure. The combination of the Independent Scattering Model and Rose's formalism provided a powerful tool for investigating backscatter in metals. In this article model developments are briefly reviewed and several illustrative applications are discussed. These include: the determination of grain size and shape from ultrasonic backscatter; grain noise variability in engine-titanium billets and forgings; and the design of ultrasonic inspection systems to improve defect

  1. Simulative testing of friction in warm/hot forging

    DEFF Research Database (Denmark)

    Henningsen, Poul; Lindegren, Maria

    The objective of sub-task 3.2 is to determine the friction values for different work piece materials, tool materials and lubricants as a function of the main process parameters under conditions reflecting those which are present in typical warm/hot forming operations i.e. surface expansion, work...... piece and tool temperature. Based on this experimental work establish mathematical formulations of friction as a function of the basic parameters....

  2. Ultrasonic drilling apparatus

    Science.gov (United States)

    Duran, E.L.; Lundin, R.L.

    1988-06-20

    Apparatus attachable to an ultrasonic drilling machine for drilling deep holes in very hard materials, such as boron carbide, is provided. The apparatus utilizes a hollow spindle attached to the output horn of the ultrasonic drilling machine. The spindle has a hollow drill bit attached at the opposite end. A housing surrounds the spindle, forming a cavity for holding slurry. In operation, slurry is provided into the housing, and into the spindle through inlets while the spindle is rotating and ultrasonically reciprocating. Slurry flows through the spindle and through the hollow drill bit to cleanse the cutting edge of the bit during a drilling operation. 3 figs.

  3. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...

  4. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    Science.gov (United States)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  5. Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

    International Nuclear Information System (INIS)

    1980-01-01

    The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

  6. Composite materials inspection. [ultrasonic vibration holographic NDT

    Science.gov (United States)

    Erf, R. K.

    1974-01-01

    Investigation of the application requirements, advantages, and limitations of nondestructive testing by a technique of ultrasonic-vibration holographic-interferometry readout used in a production control facility for the inspection of a single product such as composite compressor blades. It is shown that, for the detection and characterization of disbonds in composite material structures, this technique may represent the most inclusive test method.

  7. Ultrasonic grinding method

    International Nuclear Information System (INIS)

    Miyahara, Shuji.

    1990-01-01

    An ultrasonic generator and a liquid supply nozzle are opposed to an object to be ground and a pump is started in this state to supply an organic solvent. Matters to be decontaminated which adheres to the surface of the object to be ground and are difficult to be removed by a mere mechanical removing method can be eliminated previously by the surface active effect of the organic solvent such as ethanol prior to the oscillation of the ultrasonic generator. Subsequently, when the ultrasonic generator is oscillated, scales in the floated state can be removed simply. Further, since the organic solvent can penetrate to provide the surface active effect even in such a narrow portion that the top end of the ultrasonic generator is difficult to the intruded at the surface of the object to be ground, the decontaminating treatment can be applied also to such a narrow portion. (T.M.)

  8. Application and Research of Ultrasonic Horn in Ultrasonic Ranging System

    Directory of Open Access Journals (Sweden)

    Ju Xiaotao

    2014-05-01

    Full Text Available Aiming at the problem that echo signal is hard to recognize caused by ultrasonic energy’s overquick dispersion and attenuation, a kind of ultrasonic horn is designed. According to the acoustic theory analysis, the ultrasonic horn can increase its radiation energy by improving impedance matching. The ultrasonic horn can make the directivity of sound source sharper and energy more centralized because of the large outlet. The simulation calculation and experiment results prove the effectiveness of ultrasonic horn to improve the scope of ultrasonic ranging.

  9. Nondestructive ultrasonic testing of materials

    Science.gov (United States)

    Hildebrand, B.P.

    1994-08-02

    Reflection wave forms obtained from aged and unaged material samples can be compared in order to indicate trends toward age-related flaws. Statistical comparison of a large number of data points from such wave forms can indicate changes in the microstructure of the material due to aging. The process is useful for predicting when flaws may occur in structural elements of high risk structures such as nuclear power plants, airplanes, and bridges. 4 figs.

  10. Fundamentals of Medical Ultrasonics

    CERN Document Server

    Postema, Michiel

    2011-01-01

    This book sets out the physical and engineering principles of acoustics and ultrasound as used for medical applications. It covers the basics of linear acoustics, wave propagation, non-linear acoustics, acoustic properties of tissue, transducer components, and ultrasonic imaging modes, as well as the most common diagnostic and therapeutic applications. It offers students and professionals in medical physics and engineering a detailed overview of the technical aspects of medical ultrasonic imaging, whilst serving as a reference for clinical and research staff.

  11. Increasing of the lifetime of large forging dies by repairwelding

    Science.gov (United States)

    Duchek, M.; Koukolikova, M.; Kotous, J.; Majer, M.

    2018-02-01

    Repair welding is often used for rebuilding discarded or failed forging dies. It saves the cost of new tools. Increased useful life of repaired dies is another motivation for repair welding. This article focuses on the development of new filler materials for this purpose. The main goal was to prolong the life of tools of DIN 1.2714 material. Filler wires of two chemistries were made and several samples were experimentally welded. Metallographic and tribological analyses were carried out.

  12. A Probabilistic Analysis of the Nxt Forging Algorithm

    Directory of Open Access Journals (Sweden)

    Serguei Popov

    2016-12-01

    Full Text Available We discuss the forging algorithm of Nxt from a probabilistic point of view, and obtain explicit formulas and estimates for several important quantities, such as the probability that an account generates a block, the length of the longest sequence of consecutive blocks generated by one account, and the probability that one concurrent blockchain wins over an- other one. Also, we discuss some attack vectors related to splitting an account into many smaller ones.

  13. ULTRASONIC ASSEMBLY [REVIEW

    Directory of Open Access Journals (Sweden)

    PORAV Viorica

    2015-05-01

    Full Text Available The paper exposes the possibility of machine producesers to optimize the costs of clothes assembling. Ultrasonic systems being frequently utilized have many advantages on semi products of synthetic textile and technical textile. First of all, sewing – cutting process can be accomplished under high speeds and rate of losses can be minimized. Cutting seal applications are frequently used for underwear and sportswear. Slicing and unit cutting machines, as well as portable sealing machines are available for labeling sector. Products such as bag, pocket and cover can be sewed in a seamless manner for promotion purposes. All objects in terms of accessories are obtained in same standard. Our quilting machines are preferred in worldwide due to its threadless, high quality sealing. An alternative to the classic sewing assembly, with thread and needles is ultrasonic seaming. In ultrasonic welding, there are no connective bolts, nails, soldering materials, or adhesives necessary to bind the materials together. Ultrasonic is defined as acoustic frequencies above the range audible to the human ear. Ultrasonic frequencies are administered to the fabric from the sonotrode of bonding machine. The high frequency and powerful energy produced, when is release in one special environment, the ultrasound heating this environment. The ability to ultrasonic weld textiles and films depend on their thermoplastic contents and the desired end results. The paper defines the weld ability of more common textiles and films. The welding refers to all types of bonding and sealing, as in point bonding of fabric, or continuous sealing of film.

  14. Ultrasonic viewing device

    International Nuclear Information System (INIS)

    Ito, Juro.

    1979-01-01

    Purpose: To improve the safety of reactor operation by enabling to detect the states and positions of fuel assemblies over a wide range with a set of ultrasonic viewing device comprising a rotatable ultrasonic transmitter-receiver and a reflector mounted with an adjustable angle. Constitution: A driving portion for a ultrasonic viewing device is provided to a rotary plug closing the opening of a reactor vessel and a guide pipe suspending below the coolant level is provided to the driving portion. An ultrasonic transmitter-receiver is provided at the end of the holder tube in the guide pipe. A reflector is provided at the upper position of the reactor core so as to correspond to the ultrasonic transmitter-receiver. The ultrasonic transmitter-receiver, positioned by the driving portion, performs horizontal movement for scanning the entire surface of the top of the reactor core, as well as vertical movement covering the gap between the upper mechanism on the reactor and the reactor core, whereby the confirmation for the separation of the control rod and the detection for the states of the reactor core can be conducted by the reflection waves from the reflector. (Moriyama, K.)

  15. Standard practice for leaks using ultrasonics

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 Practice A, Pressurization—This practice covers procedures for calibration of ultrasonic instruments, location, and estimated measurements of gas leakage to atmosphere by the airborne ultrasonic technique. 1.2 In general practice this should be limited to leaks detected by two classifications of instruments, Class I and Class II. Class I instruments should have a minimum detectable leak rate of 6.7 × 10−7 mol/s (1.5 × 10−2 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Class II instruments should have a minimal detectable leak rate of 6.7 × 10−6 mol/s (1.5 × 10−1 std. cm3/s at 0°C) or more for the pressure method of gas leakage to atmosphere. Refer to Guide E432 for additional information. 1.3 Practice B, Ultrasonic Transmitter—For object under test not capable of being pressurized but capable of having ultrasonic tone placed/injected into the test area to act as an ultrasonic leak trace source. 1.3.1 This practice is limited to leaks producing leakage o...

  16. A Method For Producing Hollow Shafts By Rotary Compression Using A Specially Designed Forging Machine

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-09-01

    Full Text Available The paper presents a new method for manufacturing hollow shafts, where tubes are used as billet. First, the design of a specially designed forging machine for rotary compression is described. The machine is then numerically tested with regard to its strength, and the effect of elastic strains of the roll system on the quality of produced parts is determined. The machine’s strength is calculated by the finite element method using the NX Nastran program. Technological capabilities of the machine are determined, too. Next, the results of the modeling of the rotary compression process for a hollow stepped shafts by the finite element method are given. The process for manufacturing hollow shafts was modeled using the Simufact.Forming simulation program. The FEM results are then verified experimentally in the designed forging machine for rotary compression. The experimental results confirm that axisymmetric hollow shafts can be produced by the rotary compression method. It is also confirmed that numerical methods are suitable for investigating both machine design and metal forming processes.

  17. On the quench sensitivity of 7010 aluminum alloy forgings in the overaged condition

    Energy Technology Data Exchange (ETDEWEB)

    Tiryakioğlu, Murat, E-mail: m.tiryakioglu@unf.edu [School of Engineering, University of North Florida, Jacksonville, FL 32224 (United States); Robinson, Jeremy S. [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick, Limerick (Ireland); Eason, Paul D. [School of Engineering, University of North Florida, Jacksonville, FL 32224 (United States)

    2014-11-17

    The quench sensitivity of an overaged 7010 alloy forging was characterized by tensile and Vickers hardness tests, as well as scanning electron microscopy. Longitudinal tensile specimens, excised from a rectilinear open die forging were cooled from the solution treatment temperature following thirty-two different cooling paths including interrupted and delayed quenches. SEM analysis of the microstructure showed that quench precipitates were (i) Al{sub 2}CuMg (S) which nucleated heterogeneously on grain boundaries and (ii) Mg(Zn,Cu,Al){sub 2} (η) on grain boundaries, dispersoid bands, subgrain boundaries as well as in the aluminum matrix. The quench sensitivity of the alloy's yield strength and Vickers hardness was modeled simultaneously by quadruple-C curves, using an improved methodology for Quench Factor Analysis. The four C-curves used in the model represented loss of solute by (i) precipitation of S on grain boundaries, and precipitation of η (ii) on grain boundaries and dispersoid bands, (iii) on subgrain boundaries and (iv) in the matrix. The model yielded coefficient of determination (R{sup 2}) values of 0.967 and 0.974 for yield strength and Vickers hardness, respectively. The model and the implications of the results are discussed in this paper.

  18. The FORGE (Fate Of Repository Gases) pan European project

    International Nuclear Information System (INIS)

    Shaw, Richard

    2010-01-01

    Document available in extended abstract form only. Full text of publication follows: The multiple barrier concept is the cornerstone of all proposed schemes for underground disposal of radioactive wastes. The concept invokes a series of barriers, both engineered and natural, between the waste and the surface. Achieving this concept is the primary objective of all disposal programmes, from site appraisal and characterisation to repository design and construction. However, the performance of the repository as a whole (waste, buffer, engineering disturbed zone, host rock), and in particular its gas transport properties, are still poorly understood. Issues still to be adequately examined that relate to understanding basic processes include: dilational versus visco-capillary flow mechanisms; long-term integrity of seals, in particular gas flow along contacts; role of the EDZ as a conduit for preferential flow; laboratory to field up-scaling. Understanding gas generation and migration is thus vital in the quantitative assessment of repositories and is the focus of the research in this proposal for an integrated, multidisciplinary project. The FORGE project is a pan-European project with links to international radioactive waste management organisations, regulators and academia, specifically designed to tackle the key research issues associated with the generation and movement of repository gasses with partners from 24 organisations in 12 European countries. It is supported by funding under the European Commission FP7 Euratom programme and runs from 2009 to 2013. Of particular importance are the long-term performance of bentonite buffers, plastic clays, indurated mud-rocks and crystalline formations. Further experimental data are required to reduce uncertainty relating to the quantitative treatment of gas in performance assessment. FORGE will address these issues through a series of laboratory and field-scale experiments, including the development of new methods for up

  19. Fatigue life analysis of die forged railway axle manufactured from C30 steel

    Directory of Open Access Journals (Sweden)

    Libor Trško

    2014-06-01

    Full Text Available With respect to the manufacturing process, different parts of one structural component can have different fatigue properties. In this study, the fatigue life of a railway axle manufactured from C30 steel by die forging is evaluated in the part of the axle bolster and axle body. According to the fatigue test results obtained at high frequency tension - compression fatigue tests (f ≈ 20 kHz, R = -1, T = 20 ± 5 °C, due to the higher level of work hardening of the axle bolster, the fatigue strength of material in this part is significantly higher than in the axle body. Different fatigue strength of these parts were observed despite the fact, that results of static tensile tests did not proved any important differences in the ultimate tensile strength, yield point and elongation. 

  20. Effect of Laser Preheating AISI 4140 Specimens for Micro-Forging

    Directory of Open Access Journals (Sweden)

    Jung C.

    2017-06-01

    Full Text Available Many high performance and permanent service parts require suitable material characteristics-high fatigue strength is one of the most important characteristics. For this reason, surface treatment processes are essential to increase the material performance and avoid the use of costly ineffective material. There exist various surface treatment processes for various applications. Each process has advantages and disadvantages and hybridization can solve various problems. The micro-forging process delivers a controlled and uniform surface hardness, but the depth of the forged surface is limited. On the other hand, laser heat treatment can increase the hardness drastically, but the surface may become brittle, which reduces the fatigue life. Laser-assisted micro-forging is a novel hybrid process of laser heat treatment and micro-forging that has the potential to increase the forging depth and relax the stress caused by the high temperature of the forging process.

  1. Investigation of the influence of hybrid layers on the life time of hot forging dies

    Directory of Open Access Journals (Sweden)

    S. Legutko

    2013-04-01

    Full Text Available The paper deals with the issues related in the process of drop forging with special attention paid to the durability of forging tools. It presents the results of industrial investigation of the influence of hybrid layers on hot forging dies. The effectiveness of hybrid layers type nitrided layer/PVD coating applied for extending the life of forging tools whose working surfaces are exposed to such complex exploitation conditions as, among others, cyclically varying high thermal and mechanical loads, as well as intensive abrasion at raised temperature. The examination has been performed on a set of forging tools made of Unimax steel and intended for forging steel rings of gear box synchronizer in the factory FAS in Swarzedz (Poland.

  2. Research on Integrated Casting and Forging Process of Aluminum Automobile Wheel

    Directory of Open Access Journals (Sweden)

    Qi Zhang

    2014-07-01

    Full Text Available Integrated casting and forging process (ICFP is a new manufacturing method combining the advantages of both casting and forging. Aluminum structure parts, such as aluminum alloy automobile wheel, with complex shape and excellent mechanical properties can be produced by this process. The effects of different process parameters on the ICFP of the automobile wheel were simulated by Forge software. Microstructure of forging region and the nonforging region were studied by experiment. The results show that die temperature, static pressure of the injection piston, forging speed, and material flow have significant influences on the process. Compared with nonforging region, the microstructure of forging region becomes finer, more uniform, and denser. Meanwhile, the casting defects can be removed and mechanical properties improved.

  3. Development of Profile Forging for Channel Head of Ap/Acp Steam Generator

    Science.gov (United States)

    Bao-zhong, Wang; Ying, Liu; Yi, Guo; Kai-quan, Liu; De-li, Zhao; Ling-ling, Zhao

    The AP/CAP Steam Generator has the most complex structure in current nuclear power plant forgings. In order to improve material utilization and nozzle Properties, China First Heavy Industries (CFHI) have carried out the study on profile and blocker-type forging for Channel Head. The numerical and physical Simulations verify that the channel head can be forged step by step in profiling dies with 100 150MN hydraulic press. The achievement has been applied firstly in the AP1000 project of Xian Ning 1#. On this basis, the optimizations of forging process and die structure have been completed. Through process optimizations above, the nozzles of different shapes have obtained uniform deformation and the full-size channel head forging (Including main forging and samples) of CAP1400 steam generator has been manufactured successfully. And the mechanical properties indicate that the toughness has been improved obviously and the gas content has been reduced effectively in nozzle regions.

  4. Ultrasonic Inspection Techniques Possibilities for Centrifugal Cast Copper Alloy

    Directory of Open Access Journals (Sweden)

    Konar R.

    2017-06-01

    Full Text Available The article deals with ultrasonic testing possibilities of the copper alloy centrifugal casts. It focused on the problems that arise when testing of castings is made of non-ferrous materials. Most common types of casting defects is dedicated in theoretical introduction of article. Ultrasonic testing technique by conventional ultrasound system is described in the theoretical part too. Practical ultrasonic testing of centrifugal copper alloy cast - brass is in experimental part. The experimental sample was part of centrifugally cast brass ring with dimensions of Ø1200x34 mm. The influence of microstructure on ultrasonic attenuation and limitations in testing due to attenuation is describes in experimental part. Conventional direct single element contact ultrasound probe with frequencies of 5 MHz, 3.5 MHz and 2 MHz were used for all experimental measurements. The results of experimental part of article are recommendations for selecting equipment and accessories for casting testing made of non-ferrous metals.

  5. Studies on Section XI ultrasonic repeatability

    International Nuclear Information System (INIS)

    Jamison, T.D.; McDearman, W.R.

    1981-05-01

    A block representative of a nuclear component has been welded containing intentional defects. Acoustic emission data taken during the welding correlate well with ultrasonic data. Repetitive ultrasonic examinations have been performed by skilled operators using a procedure based on that desribed in ASME Section XI. These examinations were performed by different examination teams using different ultrasonic equipment in such a manner that the effects on the repeatability of the ultrasonic test method caused by the operator and by the use of different equipment could be estimated. It was tentatively concluded that when considering a large number of inspections: (1) there is no significant difference in indication sizing between operators, and (2) there is a significant difference in amplitude and defect sizing when instruments having different, Code acceptable operating characteristics are used. It was determined that the Section XI sizing parameters follow a bivariate normal distribution. Data derived from ultrasonically and physically sizing indications in nuclear components during farication show that the Section XI technique tends to overestimate the size of the reflectors

  6. Further Investigations on Simultaneous Ultrasonic Coal Flotation

    Directory of Open Access Journals (Sweden)

    Safak Gokhan Ozkan

    2017-09-01

    Full Text Available This study investigates the flotation performance of a representative hard coal slime sample (d80 particle size of minus 0.2 mm obtained from the Prosper-Haniel coal preparation plant located in Bottrop, Germany. Flotation was carried out with a newly designed flotation cell refurbished from an old ultrasonic cleaning bath (2.5 L volume equipped with a single frequency (35 kHz and two different power levels (80–160 W and a sub-aeration-type flotation machine operating at a stable impeller speed (1200 rpm and air rate (2.5 L/min. The reagent combination for conventional and simultaneous ultrasonic coal flotation tests was Ekofol-440 at variable dosages (40–300 g/t with controlling water temperature (20–25 °C at natural pH (6.5–7.0. The batch coal flotation results were analyzed by comparing the combustible recovery (% and separation efficiency (% values, taking mass yield and ash concentrations of the froths and tailings into account. It was found that simultaneous ultrasonic coal flotation increased yield and recovery values of the floated products with lower ash values than the conventional flotation despite using similar reagent dosages. Furthermore, particle size distribution of the ultrasonically treated and untreated coals was measured. Finely distributed coal particles seemed to be agglomerated during the ultrasonic treatment, while ash-forming slimes were removed by hydrodynamic cavitation.

  7. PACVD Duplex Coating for Hot Forging of High Strength Steels for Automotive Applications

    OpenAIRE

    LESKOVŠEK, Vojteh; JENKO, Monika; PODGORNIK, Bojan

    2011-01-01

    The tribological load is the load on forging tools resulting from the relative motions between the plastically deformed workpiece and the die. In comparison to many other forming processes hot die forging has an especially disadvantageous tribological system. The advantages of the application of hard coatings, which are well known for cutting tools, are to a much lesser extent explored for casting, extrusion, moulding and forging tools. Increasing the lifetime of these tools...

  8. Controlled austempering of hammer forgings aimed at pseudo normalized microstructure directly after deformation

    Directory of Open Access Journals (Sweden)

    P. Skubisz

    2017-01-01

    Full Text Available The study concerns cost-effective realization of controlled thermomechanical processing (CTMP of medium-carbon and HSLA steel aimed at producing microstructure and properties equivalent to normalized condition directly after forging. The results of theoretical and physical modeling of hot forging with subsequent heat treating adopted for industrial realization in continuous manner were verified in semi-industrial conditions of a forge plant.

  9. An Assessment of the Ductile Fracture Behavior of Hot Isostatically Pressed and Forged 304L Stainless Steel

    Science.gov (United States)

    Cooper, A. J.; Smith, R. J.; Sherry, A. H.

    2017-05-01

    Type 300 austenitic stainless steel manufactured by hot isostatic pressing (HIP) has recently been shown to exhibit subtly different fracture behavior from that of equivalent graded forged steel, whereby the oxygen remaining in the component after HIP manifests itself in the austenite matrix as nonmetallic oxide inclusions. These inclusions facilitate fracture by acting as nucleation sites for the initiation, growth, and coalescence of microvoids in the plastically deforming austenite matrix. Here, we perform analyses based on the Rice-Tracey (RT) void growth model, supported by instrumented Charpy and J-integral fracture toughness testing at ambient temperature, to characterize the degree of void growth ahead of both a V-notch and crack in 304L stainless steel. We show that the hot isostatically pressed (HIP'd) 304L steel exhibits a lower critical void growth at the onset of fracture than that observed in forged 304L steel, which ultimately results in HIP'd steel exhibiting lower fracture toughness at initiation and impact toughness. Although the reduction in toughness of HIP'd steel is not detrimental to its use, due to the steel's sufficiently high toughness, the study does indicate that HIP'd and forged 304L steel behave as subtly different materials at a microstructural level with respect to their fracture behavior.

  10. Microstructure characterization and mechanical behaviors of a hot forged high Nb containing PM-TiAl alloy

    International Nuclear Information System (INIS)

    Li, Jianbo; Liu, Yong; Liu, Bin; Wang, Yan; Liang, Xiaopeng; He, Yuehui

    2014-01-01

    In this work, the effects of deformation on the microstructure and mechanical behaviors of TiAl alloy were investigated. Deformed microstructure observation was characterized by scanning electron microscopy, electron back scattered diffraction technique, transmission electron microscopy and DEFORM-3D software. Results indicated that the core area of the TiAl pancake was characterized by completely dynamically recrystallized microstructures, however some residual lamellar colonies can be observed near the edge area, which are primarily caused by a temperature drop and inhomogenous plastic flow. The main softening mechanism is dynamic recrystallization of γ grains. The as-forged alloy exhibited excellent mechanical properties at both room temperature and high temperature. Tensile test results showed that the ultimate tensile strength of the alloy increased from 832 MPa at room temperature to 853 MPa at 700 °C, while the elongation increased from 2.7% to 17.8%. Even at the temperature of 850 °C, the ultimate tensile strength maintained 404 MPa, and the elongation increased to 75%. The as-forged alloy also exhibited remarkable low-temperature superplasticity at 850 °C, with an elongation of 120%. - Highlights: • The core area of the TiAl pancake was characterized by DRX microstructure. • The elongation at RT is higher than that of other high Nb-containing TiAl alloys. • The forged alloy exhibited low-temperature superplasticity at 850 °C

  11. Effect of solution treatment on stress corrosion cracking behavior of an as-forged Mg-Zn-Y-Zr alloy.

    Science.gov (United States)

    Wang, S D; Xu, D K; Wang, B J; Sheng, L Y; Han, E H; Dong, C

    2016-07-08

    Effect of solid solution treatment (T4) on stress corrosion cracking (SCC) behavior of an as-forged Mg-6.7%Zn-1.3%Y-0.6%Zr (in wt.%) alloy has been investigated using slow strain rate tensile (SSRT) testing in 3.5 wt.% NaCl solution. The results demonstrated that the SCC susceptibility index (ISCC) of as-forged samples was 0.95 and its elongation-to-failure (εf) was only 1.1%. After T4 treatment, the SCC resistance was remarkably improved. The ISCC and εf values of T4 samples were 0.86 and 3.4%, respectively. Fractography and surface observation indicated that the stress corrosion cracking mode for as-forged samples was dominated by transgranular and partially intergranular morphology, whereas the cracking mode for T4 samples was transgranular. In both cases, the main cracking mechanism was associated with hydrogen embrittlement (HE). Through alleviating the corrosion attack of Mg matrix, the influence of HE on the SCC resistance of T4 samples can be greatly suppressed.

  12. Ultrasonics in Dentistry

    Science.gov (United States)

    Walmsley, A. D.

    Ultrasonic instruments have been used in dentistry since the 1950's. Initially they were used to cut teeth but very quickly they became established as an ultrasonic scaler which was used to remove deposits from the hard tissues of the tooth. This enabled the soft tissues around the tooth to return to health. The ultrasonic vibrations are generated in a thin metal probe and it is the working tip that is the active component of the instrument. Scanning laser vibrometry has shown that there is much variability in their movement which is related to the shape and cross sectional shape of the probe. The working instrument will also generate cavitation and microstreaming in the associated cooling water. This can be mapped out along the length of the instrument indicating which are the active areas. Ultrasonics has also found use for cleaning often inaccessible or different surfaces including root canal treatment and dental titanium implants. The use of ultrasonics to cut bone during different surgical techniques shows considerable promise. More research is indicated to determine how to maximize the efficiency of such instruments so that they are more clinically effective.

  13. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    Energy Technology Data Exchange (ETDEWEB)

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  14. Physical modeling and numerical simulation of V-die forging ingot with central void

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2014-01-01

    of the lower V-die angle on porosity closure and forging load requirements of large cast ingots. Results show that a lower V-die angle of 120 provides the best closure of centerline porosity without demanding the highest forging loads or developing unreasonably asymmetric shapes that may create difficulties......Numerical simulation and physical modeling performed on small-scale ingots made from pure lead, having a hole drilled through their centerline to mimic porosity, are utilized to characterize the deformation mechanics of a single open die forging compression stage and to identify the influence...... in multi-stage open die forging procedures....

  15. Feasibility of Ultrasonic Inspection for Nuclear Grade Graphite

    International Nuclear Information System (INIS)

    Park, Jae Seok; Lee, Jong Po; Yoon, Byung Sik; Jang, Chang Heui

    2008-01-01

    Graphite material has been recognized as a very competitive candidate for reflector, moderator, and structural material for very high temperature reactor (VHTR). Since VHTR is operated up to 900-950 .deg. C , small amount of impurity may accelerate the oxidation and degradation of carbon graphite, which results in increased porosity and lowered fracture toughness. In this study, ultrasonic wave propagation properties were investigated for both as-received and degradated material, and the feasibility of ultrasonic testing (UT) was estimated based on the result of ultrasonic property measurements. The ultrasonic properties of carbon graphite were half, more than 5 times, and 1/3 for velocity, attenuation, and signal-to-noise (S/N) ratio respectively. Degradation reduces the ultrasonic velocity slightly by 100 m/s, however the attenuation is about 2 times of as-receive state. The results of probability of detection (POD) estimation based on S/N ratio for side-drilled-hole (SDHs) of which depths were less than 100 mm were merely affected by oxidation and degradation. This result suggests that UT would be reliable method for nondestructive testing of carbon graphite material of which thickness is not over 100 mm. In accordance with the result produced by commercial automated ultrasonic testing (AUT) system, human error of ultrasonic testing is barely expected for the material of which thickness is not over 80 mm

  16. Potential Benefits of Ultrasonically Assisted Fusion Welding ...

    African Journals Online (AJOL)

    Many of the processes in which ultrasonic oscillations have been beneficial are similar to fusion welding process where the quality of welds depends on porosity, crystallisation rate, inclusions, inter-metallic compounds, depth of penetration, heat affected zone, etc. Some preliminary tests were performed to assess the effects ...

  17. Repartition of ultrasonic energies at the interfaces

    International Nuclear Information System (INIS)

    Deleuze, M.; Bourdarios, M.; Lepoutre, M.

    1983-06-01

    Energy repartition of ultrasonic waves at the interfaces is studied as a function of incidence angle of the acoustic beam in immersion testing. For each interface type mathematical relations give the ratio of incident energy and energy of the wave reemitted by the interface. As an example curves for the interfaces water-uranium are given [fr

  18. Ultrasonic Diagnosis of Fetal Ascites and Toxoplasmosis

    DEFF Research Database (Denmark)

    Blaakær, Jan

    1986-01-01

    The ultrasonic diagnosis of fetal ascites caused by Toxoplasma Gondii is presented. When a diagnosis of fetal ascites without obvious etiological malformation is established, toxoplasmosis should be suspected. A serological test should be performed, in view of the possibility of antenatal treatment...

  19. Ultrasonic dip seal maintenance system

    International Nuclear Information System (INIS)

    Poindexter, A.M.; Ricks, H.E.

    1978-01-01

    Disclosed is a system for removing impurities from the surfaces of liquid dip seals and for wetting the metal surfaces of liquid dip seals in nuclear components. The system comprises an ultrasonic transducer that transmits ultrasonic vibrations along an ultrasonic probe to the metal and liquid surfaces of the dip seal thereby loosening and removing those impurities

  20. Artificial Intelligence Assists Ultrasonic Inspection

    Science.gov (United States)

    Schaefer, Lloyd A.; Willenberg, James D.

    1992-01-01

    Subtle indications of flaws extracted from ultrasonic waveforms. Ultrasonic-inspection system uses artificial intelligence to help in identification of hidden flaws in electron-beam-welded castings. System involves application of flaw-classification logic to analysis of ultrasonic waveforms.

  1. Ultrasonic Leak Detection System

    Science.gov (United States)

    Youngquist, Robert C. (Inventor); Moerk, J. Steven (Inventor)

    1998-01-01

    A system for detecting ultrasonic vibrations. such as those generated by a small leak in a pressurized container. vessel. pipe. or the like. comprises an ultrasonic transducer assembly and a processing circuit for converting transducer signals into an audio frequency range signal. The audio frequency range signal can be used to drive a pair of headphones worn by an operator. A diode rectifier based mixing circuit provides a simple, inexpensive way to mix the transducer signal with a square wave signal generated by an oscillator, and thereby generate the audio frequency signal. The sensitivity of the system is greatly increased through proper selection and matching of the system components. and the use of noise rejection filters and elements. In addition, a parabolic collecting horn is preferably employed which is mounted on the transducer assembly housing. The collecting horn increases sensitivity of the system by amplifying the received signals. and provides directionality which facilitates easier location of an ultrasonic vibration source.

  2. Geothermal Ultrasonic Fracture Imager

    Energy Technology Data Exchange (ETDEWEB)

    Patterson, Doug [Baker-Hughes Oilfield Operation Inc., Houston, TX (United States); Leggett, Jim [Baker-Hughes Oilfield Operation Inc., Houston, TX (United States)

    2013-07-29

    The Geothermal Ultrasonic Fracture Imager project has a goal to develop a wireline ultrasonic imager that is capable of operating in temperatures up to 300°C (572°F) and depths up to 10 km (32,808 ft). This will address one of the critical needs in any EGS development of understanding the hydraulic flow paths in the reservoir. The ultrasonic imaging is well known in the oil and gas industry as one of the best methods for fracture evaluation; providing both high resolution and complete azimuthal coverage of the borehole. This enables fracture detection and characterization, both natural and induced, providing information as to their location, dip direction and dip magnitude. All of these factors are critical to fully understand the fracture system to enable the optimization of the thermal drainage through injectors and producers in a geothermal resource.

  3. Ultrasonic/Sonic Jackhammer

    Science.gov (United States)

    Bar-Cohen, Yoseph (Inventor); Sherrit, Stewart (Inventor); Herz, Jack L. (Inventor)

    2014-01-01

    The invention provides a novel jackhammer that utilizes ultrasonic and/or sonic vibrations as source of power. It is easy to operate and does not require extensive training, requiring substantially less physical capabilities from the user and thereby increasing the pool of potential operators. An important safety benefit is that it does not fracture resilient or compliant materials such as cable channels and conduits, tubing, plumbing, cabling and other embedded fixtures that may be encountered along the impact path. While the ultrasonic/sonic jackhammer of the invention is able to cut concrete and asphalt, it generates little back-propagated shocks or vibrations onto the mounting fixture, and can be operated from an automatic platform or robotic system. PNEUMATICS; ULTRASONICS; IMPACTORS; DRILLING; HAMMERS BRITTLE MATERIALS; DRILL BITS; PROTOTYPES; VIBRATION

  4. Ultrasonic colour Doppler imaging

    DEFF Research Database (Denmark)

    Evans, David H.; Jensen, Jørgen Arendt; Nielsen, Michael Bachmann

    2011-01-01

    Ultrasonic colour Doppler is an imaging technique that combines anatomical information derived using ultrasonic pulse-echo techniques with velocity information derived using ultrasonic Doppler techniques to generate colour-coded maps of tissue velocity superimposed on grey-scale images of tissue...... anatomy. The most common use of the technique is to image the movement of blood through the heart, arteries and veins, but it may also be used to image the motion of solid tissues such as the heart walls. Colour Doppler imaging is now provided on almost all commercial ultrasound machines, and has been...... vectors. This review briefly introduces the principles behind colour Doppler imaging and describes some clinical applications. It then describes the basic components of conventional colour Doppler systems and the methods used to derive velocity information from the ultrasound signal. Next, a number of new...

  5. 3-D finite element simulation for ultrasonic propagation in tooth.

    Science.gov (United States)

    Sun, Xiaoqing; Witzel, Erich A; Bian, Hongxin; Kang, Shaoying

    2008-07-01

    Ultrasonic testing of the tooth has been suggested as an alternative method of identifying dental pathology. Due to the complex geometry and low transmission efficiency of ultrasonic signals in tooth structures, it is difficult to establish one-to-one correspondence between ultrasonic behaviour and specific tooth pathologies both in vitro and in vivo. In order to facilitate ultrasonic diagnosis in dental applications, finite element modeling (FEM) was used to simulate ultrasonic wave propagation in teeth with several dental conditions. 3-D finite element tooth models were developed. The geometry of the tooth models was defined by 3-D images generated by scanning real tooth samples using an X-ray computerized tomography machine. Poro-elastic material was used to simulate the mechanical behaviour of the dentine. Numerical simulations of ultrasonic wave propagation were performed on the 3-D FEM models altered to mimic various dental conditions. The software ABAQUS was used as the calculator in the simulation. Excellent replication of ultrasonic behaviours by the FEM simulation was demonstrated through comparison of the simulation results with those of the actual ultrasonic testing on tooth specimens. Pathologies, such as caries, were also simulated on the finite element models. The unique influence of each dental condition on the patterns of ultrasonic waves propagating through the tooth (A-scan) was observed. Through FEM simulation, the influence of a particular dental pathology on ultrasonic wave pattern can be studied without the impact of other parameters. This will lead to a better understanding of how ultrasound could be applied to the diagnosis of pathology within teeth.

  6. Model of reliability assessment in ultrasonic nondestructive inspection

    International Nuclear Information System (INIS)

    Park, Ik Keun; Park, Un Su; Kim, Hyun Mook; Park, Yoon Won; Kang, Suk Chull; Choi, Young Hwan; Lee, Jin Ho

    2001-01-01

    Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of results in ultrasonic inspection is affected by its ability. Furthermore, the reliability of nondestructive testing is influenced by the inspection environment, other materials and types of defect. Therefore, it is very difficult to estimate the reliability of NDT due to various factors. In this study, the probability of detection, used logistic probability model and Monte Carlo simulation, estimated the reliability of ultrasonic inspection. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test applied these models

  7. Design and manufacture of an ultrasonic inspection device for the friction welds in reactor vessel control rod drive mechanism housings

    International Nuclear Information System (INIS)

    Cieslav, C.; Peteuil, M.

    1985-01-01

    The control rod drive mechanism housings of a PWR reactor vessel consist of a stainless steel flange and a Ni-Cr-Fe alloy tube, assembled by friction welding. The properties of the interface and the nature of the adjacent materials require the development of a specific ultrasonic inspection technique which could be easily automated, considering the number of parts involved (77 parts per 1300 MWe reactor vessel). The part has the general shape of a tube (inside diameter: 70 mm, outside diameter: 103 mm). The transition between both forged parent materials (stainless steel/Ni-Cr-Fe alloy) is obtained by a very thin interface, whose general orientation is normal to the tube centerline. The heat affected zone has generally a coarser and more irregular structure than that observed in the parent materials. The design and development were carried out using a prototype machine on test-pieces representative of a control rod drive mechanism housing, and containing the following artificial reflectors: notches obtained by electro-discharge machining on the inside and outside surfaces, on each side of the interface; planar artificial defects, parallel to the interface. These defects, obtained from 2 flat bottomed holes, drilled into the mock-up constituent parts, were conveyed to the interface during friction welding

  8. Mobile ultrasonic transducer positioning

    Directory of Open Access Journals (Sweden)

    Mohammad Omar Khyam

    2017-03-01

    Full Text Available For positioning a moving ultrasonic transmitter, most of the existing ultrasonic positioning systems require the use of a bank of correlators to estimate the Doppler shift associated with its movement which require high computational complexity. In this paper, for positioning a moving transmitter, a computationally efficient a Doppler shift estimation and compensation technique is proposed. As the proposed approach has the ability to measure the Doppler shift directly from the received signal, it does not require to use a bank of correlators to estimate the Doppler shift associated with its movement of the transmitter.

  9. Modeling Cavitation in ICE Pistons Made with Isothermal Forging

    Directory of Open Access Journals (Sweden)

    V.V. Astanin

    2014-07-01

    Full Text Available Possible causes for cavitations in parts made with an Al-Si eutectic alloy AK12D (AlSi12 were explored with mathematical and physical modeling with involved acoustic emission. Pores were formed from micro-cracks, which appear during the early stages of a deformation process, with the help of micro-stresses appearing at phase boundaries (Al/Si interface due to thermal expansion. At the design stage of isothermal forgings of such products it is recommended to provide a scheme of the deformed shape, which is under uniform compression, to compensate for the inter-phase stresses.

  10. Manufacturing involving forging of multiple objects in contact

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Zhang, W.; Martins, P.A.F.

    Finite element modeling of multi-object manufacturing processes is presented with supporting experiments. The underlying finite element implementation is based on the flow formulation and further coupled with thermal and electrical models to accomplish electro-thermo-mechanical simulation. All...... and dissimilar materials. While being plastically deformed against each other under increasing forging load, the parts dynamically develop their mutual contact interfaces. Comparisons of the final geometry as well as force-displacement curves are evaluated. The potential of simulated applications are discussed...

  11. Environmentally Benign Lubricant Systems For Cold, Warm And Hot Forging

    DEFF Research Database (Denmark)

    Bay, Niels

    2010-01-01

    The growing awareness of environmental issues and the requirements to establish solutions diminishing the impact on working environment as well as external environment has initiated ever increasing efforts to develop new, environmentally benign tribological systems for metal forming. The present...... paper gives an overview of these efforts substituting environmentally hazardous lubricants in cold, warm and hot forging. The paper is an extract of the keynote paper [3] written by the author together with eight co-authors referring to collected papers and other information from more than 30 different...

  12. High temperature mechanical properties of Ti-47Al-2Cr (at %) alloy produced using powder compact forging of a mechanically milled powder

    Energy Technology Data Exchange (ETDEWEB)

    Nadakuduru, V N; Zhang, D L; Cao, P; Gabbitas, B, E-mail: vnn1@students.waikato.ac.nz [Waikato Centre for Advanced Materials (WaiCAM), Department of Engineering, University of Waikato, Hamilton (New Zealand)

    2009-08-15

    Ultrafine grained (UFG) Ti-47Al-2Cr (at %) alloy was prepared using a combination of high energy ball milling of a mixture of elemental powders to produce a Ti/Al/Cr composite powder and forging of compacts of this composite powder. The microstucture of the powder forged alloy was found to be dependent on the initial condition of the powder. The alloy produced by this method has demonstrated good formability, both in tensile and compression testings at elevated temperatures. A ductility of 80-165% in tension has been observed, while in a compression plastic strain of {approx} 50% was found to be easily achievable, without causing cracking. The deformation behaviour of the particular alloy in tension and compression at elevated temperature has been discussed in detail. The results from the present investigation indicate that UFG Ti-47Al-2Cr (at %) alloy produced using powder compact forging has good formability, and is suitable precursor for near-net shaping using thermomechanical processes such as forging and superplastic forming.

  13. A Comparative Study on Wear Properties of As Cast, Cast Aged and Forge Aged A356 Alloy with Addition of Grain Refiner and/or Modifier

    Directory of Open Access Journals (Sweden)

    D.G. Mallapur

    2015-03-01

    Full Text Available In the present work, a comparative wear behavior study of three categories of materials viz, as cast, cast aged (casting followed by T6 and forge aged (forging followed by T6 has been investigated. Neither melt treatment nor solid state processing (like aging and forging seems to be altering the wear behavior of the materials drastically. Cast aged A356 materials exhibit higher wear resistance compared to as cast and forge aged A356 materials. Further, it was observed that cast aged samples register lower coefficient of friction compared to other samples. It is also noted that the difference in wear behavior is revealed only at conditions of higher load, higher speed and longer sliding distance of testing. At lower regimes the difference is marginal. Among cast aged samples, ones treated with combined addition exhibit better wear resistance compared to other materials. Samples treated with combined addition register lowest coefficient of friction followed by samples treated with Sr, those with B, those with Ti and untreated ones. Abrasive wear mechanism is found to be operative in the regime of higher loading and higher velocity of sliding. Adhesive wear mechanism seems to be dominating the wear process at the lower regime of load and velocity of sliding.

  14. Ultrasonic investigations in intermetallics

    Indian Academy of Sciences (India)

    trasonic velocities and attenuation. Ultrasonic velocities and attenuation are very important physical parameters to characterize the material, which are well related to several physical quantities like thermal conductivity, specific heat, thermal en- ergy density, elastic constants, etc. The elastic constants play primary role for.

  15. Ultrasonic leak detection

    International Nuclear Information System (INIS)

    Murphy, R.V.

    1977-01-01

    A scanning ultrasonic microphone was used to detect the presence and locate the sources of hydraulic noises in piping systems in a reactor environment. The intensity changes of the noises correspond to changes of flow conditions within the system caused by throttled valves, flow rate changes, and leaks. (author)

  16. Effect of ultrasonic tip designs on intraradicular post removal

    Directory of Open Access Journals (Sweden)

    Anny Carine Barros Aguiar

    2014-11-01

    Full Text Available Objectives To evaluate the effect of different ultrasonic tip designs on intraradicular post removal. Materials and Methods The crowns of forty human canine teeth were removed, and after biomechanical preparation and filling, the roots were embedded in acrylic resin blocks. The post spaces were made, and root canal molding was performed with self-cured acrylic resin. After casting (Cu-Al, the posts were cemented with zinc phosphate cement. The specimens were randomly separated into 4 groups (n = 10, as follows: G1 - no ultrasonic vibration (control; G2 - ultrasonic vibration using an elongated cylindrical-shaped and active rounded tip; G3 - ultrasonic vibration with a flattened convex and linear active tip; G4 - ultrasonic vibration with active semicircular tapered tip. Ultrasonic vibration was applied for 15 seconds on each post surface and tensile test was performed in a Universal Testing Machine (Instron 4444 - 1 mm/min. Results G4 presented the highest mean values, however, with no statistically significant difference in comparison to G3 (P > 0.05. G2 presented the lowest mean values with statistically significant difference to G3 and G4 (P < 0.05. Conclusions Ultrasonic vibration with elongated cylindrical-shaped and active rounded tip was most effective in reducing force required for intraradicular post removal.

  17. 40 CFR 467.40 - Applicability; description of the forging subcategory.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the forging subcategory. 467.40 Section 467.40 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY... § 467.40 Applicability; description of the forging subcategory. This subpart applies to discharges of...

  18. Research on Double CCD Dimensional Metrology Applying in Large Forge Piece

    International Nuclear Information System (INIS)

    Hu, C H; Xiong, Z

    2006-01-01

    As development of computer vision, stereoscopic vision sensors have been used more and more widely, and double CCD vision sensor with its simplicity of operator, highaccuracy and high-efficiency has been used in many spheres. It can be used in dimensional metrology of large forge piece, which greatly improves the efficiency and accuracy of large forge piece measurement

  19. MM 99.58 Physical modelling of Hammerhead forging, Vertical and Lateral load history

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Eriksen, Morten; Wanheim, Tarras

    1999-01-01

    The present report presents a laboratory setup with hammerhead forging, where the vertical and lateral force history is obtained under different process conditions......The present report presents a laboratory setup with hammerhead forging, where the vertical and lateral force history is obtained under different process conditions...

  20. CoPEH-Can forges links and places students in the forefront | CRDI ...

    International Development Research Centre (IDRC) Digital Library (Canada)

    La CPE-Can forge des liens et place les étudiants au premier rang. Chercheuses et chercheurs principaux, Communauté de pratique en écosanté-Canada (CP. Voir davantageLa CPE-Can forge des liens et place les étudiants au premier rang ...

  1. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    Energy Technology Data Exchange (ETDEWEB)

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R. [University of Missouri-Kansas City; Bergen, R. [Precision Metal Products; Balch, D. K. [Sandia Natl Laboratory

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  2. Research on orbital cold forging for the edge cam of automobile fuel injection pump

    Science.gov (United States)

    Chi, Zhang; Bo, Xu

    2005-12-01

    The experimental investigation and theoretical analysis of an orbital cold forging of an edge cam was explored. The effects of blank shape and the process parameters on the edge cam forming are discussed. Photoplastic technology was successfully applied to the simulation of an orbital cold forging process applied to an edge cam. The China-made polycarbonate (PCBA) was used as a simulation material, and a 3-D strain distribution was obtained inside the model materials, which provided theoretical guidance for optimizing process parameters on the orbital cold forging of the edge cam. The factors that caused a crack were identified and the deformation laws in orbital cold forging of an edge cam were clarified. The metal flow line, hardness, microstructures and accuracy of the orbital cold forged edge cam were found to meet the required service properties of the product.

  3. Testing social acoustic memory in rats: effects of stimulus configuration and long-term memory on the induction of social approach behavior by appetitive 50-kHz ultrasonic vocalizations.

    Science.gov (United States)

    Wöhr, Markus; Schwarting, Rainer K W

    2012-09-01

    Rats emit distinct types of ultrasonic vocalizations (USVs), which serve as situation-dependent affective signals. In appetitive situations, such as rough-and-tumble-play, high-frequency 50-kHz USVs occur, whereas low-frequency 22-kHz USVs can be observed in aversive situations, such as social defeat. USVs serve distinct communicative functions and induce call-specific behavioral responses in the receiver. While aversive 22-kHz USVs serve as alarm calls and induce behavioral inhibition, appetitive 50-kHz USVs have a pro-social communicative function and elicit social approach behavior, supporting the notion that they serve as social contact calls to (re)establish or maintain contact among conspecifics. The aim of the present study was to use the rat's ability to communicate in the ultrasonic range via high-frequency 50-kHz USVs in order to develop a test for social acoustic memory in rats with relevance for human verbal memory. Verbal learning and memory is among the seven cognitive domains identified as commonly deficient in human schizophrenia patients, but particularly difficult to model. We therefore tested whether the induction of social approach behavior by playback of appetitive 50-kHz USVs is dependent on (1) acoustic stimulus configuration and (2) social long-term memory, and whether (3) social long-term memory effects can be blocked by the administration of scopolamine, a muscarinic acetylcholine antagonist producing amnesia. Results show that social approach behavior in response to playback of natural 50-kHz USVs depends on acoustic stimulus configuration and occurs only when sound energy is concentrated to a critical frequency band in the ultrasonic range. Social approach behavior was detected during the first exposure to playback of 50-kHz USVs, whereas no such response was observed during the second exposure 1week later, indicating a stable memory trace. In contrast, when memory formation was blocked by i.p. administration of scopolamine (0.5mg/kg or

  4. Ultrasonic inspection of partially completed welds using pattern recognition techniques

    International Nuclear Information System (INIS)

    Carlson, N.M.; Johnson, J.A.

    1986-01-01

    The authors investigate the feasibility of using automated ultrasonic examination with computer-based pattern-recognition techniques to inspect partially completed welds on a pass-by-pass basis. In these tests welds are inspected as they are being made, by an automated ultrasonic search unit attached to the weld head. Flaws are intentionally made in the weld. An analysis of the ultrasonic data collected during this process shows that the flaws can be reliably distinguished from good weld and, further, that two different types of flaws can be differentiated from each other. From this analysis a practical concurrent inspection system is shown to be feasible

  5. Quadrature demodulation based circuit implementation of pulse stream for ultrasonic signal FRI sparse sampling

    International Nuclear Information System (INIS)

    Shoupeng, Song; Zhou, Jiang

    2017-01-01

    Converting ultrasonic signal to ultrasonic pulse stream is the key step of finite rate of innovation (FRI) sparse sampling. At present, ultrasonic pulse-stream-forming techniques are mainly based on digital algorithms. No hardware circuit that can achieve it has been reported. This paper proposes a new quadrature demodulation (QD) based circuit implementation method for forming an ultrasonic pulse stream. Elaborating on FRI sparse sampling theory, the process of ultrasonic signal is explained, followed by a discussion and analysis of ultrasonic pulse-stream-forming methods. In contrast to ultrasonic signal envelope extracting techniques, a quadrature demodulation method (QDM) is proposed. Simulation experiments were performed to determine its performance at various signal-to-noise ratios (SNRs). The circuit was then designed, with mixing module, oscillator, low pass filter (LPF), and root of square sum module. Finally, application experiments were carried out on pipeline sample ultrasonic flaw testing. The experimental results indicate that the QDM can accurately convert ultrasonic signal to ultrasonic pulse stream, and reverse the original signal information, such as pulse width, amplitude, and time of arrival. This technique lays the foundation for ultrasonic signal FRI sparse sampling directly with hardware circuitry. (paper)

  6. Quadrature demodulation based circuit implementation of pulse stream for ultrasonic signal FRI sparse sampling

    Science.gov (United States)

    Shoupeng, Song; Zhou, Jiang

    2017-03-01

    Converting ultrasonic signal to ultrasonic pulse stream is the key step of finite rate of innovation (FRI) sparse sampling. At present, ultrasonic pulse-stream-forming techniques are mainly based on digital algorithms. No hardware circuit that can achieve it has been reported. This paper proposes a new quadrature demodulation (QD) based circuit implementation method for forming an ultrasonic pulse stream. Elaborating on FRI sparse sampling theory, the process of ultrasonic signal is explained, followed by a discussion and analysis of ultrasonic pulse-stream-forming methods. In contrast to ultrasonic signal envelope extracting techniques, a quadrature demodulation method (QDM) is proposed. Simulation experiments were performed to determine its performance at various signal-to-noise ratios (SNRs). The circuit was then designed, with mixing module, oscillator, low pass filter (LPF), and root of square sum module. Finally, application experiments were carried out on pipeline sample ultrasonic flaw testing. The experimental results indicate that the QDM can accurately convert ultrasonic signal to ultrasonic pulse stream, and reverse the original signal information, such as pulse width, amplitude, and time of arrival. This technique lays the foundation for ultrasonic signal FRI sparse sampling directly with hardware circuitry.

  7. Ultrasonic evaluation of local human skin anisotropy

    Czech Academy of Sciences Publication Activity Database

    Tokar, Daniel; Převorovský, Zdeněk; Hradilová, Jana

    2014-01-01

    Roč. 19, č. 12 (2014) ISSN 1435-4934. [European Conference on Non-Destructive Testing (ECNDT 2014) /11./. Praha, 06.10.2014-10.10.2014] Institutional support: RVO:61388998 Keywords : anisotropy * ultrasonic testing * human skin in-vivo * fabric-fiber composite * signal processing Subject RIV: BI - Acoustics http://www.ndt.net/events/ECNDT2014/app/content/Paper/324_Tokar.pdf

  8. The Use of 3D Scanning Methods to Evaluate the Hybrid Layer Used in Forging Tools in Order to Improve their Durability

    Directory of Open Access Journals (Sweden)

    Gronostajski Z.

    2017-09-01

    Full Text Available This study is focused on tools used in the industrial process of hot forging of a front wheel forging (gear wheel manufactured for the automotive industry. Five different variants were applied for the tools: 3 die inserts were coated with three different hybrid layers (PN + PVD type, i.e. AlCrTiN, AlCrTiSiN and CrN, one insert was only nitrided, and one was pad welded, to improve tool durability. The tool wear was analysed and represented by the material degradation on the working surface, based on the 3D scanning and the material growth of the periodically collected forgings. Additionally, the scanned tools were divided into two areas, in which it was found, based on the analysis, that various degradation mechanisms are predominant. Microstructural tests and hardness measurements of the analyzed tools were also performed. Based on the results, it was found that, in the central part of the die insert, thermo-mechanical fatigue, abrasive wear and plastic deformation occurred, while in the area of the bridge insert, only abrasive wear could be observed. For these areas, the loss of material was determined separately. It was established that the use of the GN+CrN and GN+AlCrTiN hybrid layers on forging tools improves their durability, while the best results in the central area were observed on the tool with the GN+CrN layer, which is the most resistant to thermo-mechanical fatigue. In the second analyzed area, good wear resistance occurred on GN+CrN, GN+AlCrTiN and pad welded inserts, for which, together with the increase of the forging number, a proportional, slight growth of the loss of material occurred.

  9. Reduction of aerosols produced by ultrasonic scalers.

    Science.gov (United States)

    Harrel, S K; Barnes, J B; Rivera-Hidalgo, F

    1996-01-01

    There is concern with decreased air quality and potential aerosol contamination in the dental operatory. This problem has been addressed by the Centers for Disease Control and Prevention, which recommends that all sources of blood-contaminated splatter and aerosols be minimized. One of the major sources of potential aerosol contamination in the dental setting is the ultrasonic scaler. This study looks at the use of a high volume evacuator attachment for the ultrasonic scaler handpiece. Artificial teeth were mock-scaled for 1 minute with and without the evacuator attachment. The mock scaling was performed within a plastic enclosure that had a 1 cm grid laid out on 4 sides. Scaling was performed 10 times each by 2 operators. An erythrosin solution was used for the ultrasonic scaler coolant with a coolant volume of 17.5 ml/min. The number of squares containing a red erythrosin spot were counted and considered to represent aerosol contamination. The high volume evacuator attachment produced a 93% reduction in the number of contaminated squares (chi squared significant at P < 0.05). There was no increase in heat transfer to a tooth analogue when the high volume evacuator attachment was used with the ultrasonic scaler as compared to the scaler without the evacuator attachment. It is felt that the high volume evacuator attachment is capable of significantly reducing the amount of aerosol contamination produced within the test system without increased heat transfer to the tooth.

  10. Ultrasonic Communication Project, Phase 1, FY1999

    Energy Technology Data Exchange (ETDEWEB)

    Haynes, H.D.; Akerman, M.A.; Baylor, V.M.

    2000-06-01

    This Phase 1 project has been successful in identifying, exploring, and demonstrating methods for ultrasonic-based communication with an emphasis on the application of digital signal processing techniques. During the project, at the direction of the agency project monitor, particular attention was directed at sending and receiving ultrasonic data through air and through pipes that would be commonly found in buildings. Efforts were also focused on development of a method for transmitting computer files ultrasonically. New methods were identified and evaluated for ultrasonic communication. These methods are based on a technique called DFS. With DFS, individual alphanumeric characters are broken down into a sequence of bits, and each bit is used to generate a discrete ultrasonic frequency. Characters are then transmitted one-bit-at-a-time, and reconstructed by the receiver. This technique was put into practice through the development of LabVIEW{trademark}VIs. These VIs were integrated with specially developed electronic circuits to provide a system for demonstrating the transmission and reception/reconstruction of typed messages and computer files. Tests were performed to determine the envelope for ultrasound transmission through pipes (with and without water) versus through air. The practical aspects of connections, efficient electronics, impedance matching, and the effect of damping mechanisms were all investigated. These tests resulted in a considerable number of reference charts that illustrate the absorption of ultrasound through different pipe materials, both with and without water, as a function of distance. Ultrasound was found to be least attenuated by copper pipe and most attenuated by PVC pipe. Water in the pipe provides additional damping and attenuation of ultrasonic signals. Dramatic improvements are observed, however, in ultrasound signal strength if the transducers are directly coupled to the water, rather than simply attaching them to the outside of

  11. Evaluation of ultrasonic attenuation and estimation of ultrasonic grain noise in copper

    International Nuclear Information System (INIS)

    Stepinski, T.; Wu, P.

    1999-01-01

    This paper presents a method for evaluating ultrasonic attenuation and estimating ultrasonic grain noise in solids. The method is aimed at evaluation of various grades of copper used during manufacturing canisters for spent nuclear fuel. The spectral shift method has been employed for the evaluation of attenuation, and the independent scattering model (ISM), proposed by Margetan et al. (1) , has been used for the estimation of ultrasonic backscattering in immersion test. The attenuation coefficients evaluated for a number of copper specimens covering a certain range of grain sizes and having large attenuation have shown a clear correlation between the grain size in specimens and the attenuation. The comparison of the root-mean-square (RMS) of grain noise signals from the specimens determined from the measurements with those predicted by the ISM has shown that the ISM is a good estimator of the grain noise signals, especially in the shallow regions of the specimens

  12. Cheese maturity assessment using ultrasonics.

    Science.gov (United States)

    Benedito, J; Carcel, J; Clemente, G; Mulet, A

    2000-02-01

    The relationship between Mahon cheese maturity and ultrasonic velocity was examined. Moisture and textural properties were used as maturity indicators. The ultrasonic velocity of the cheese varied between 1630 and 1740 m/s, increasing with the curing time mainly because of loss of water, which also produced an increase of the textural properties. Because of the nature of low-intensity ultrasonics, velocity was better related to those textural parameters that involved small displacements. Ultrasonic velocity decreased with increasing temperature because of the negative temperature coefficient of the ultrasonic velocity of fat and the melting of fat. These results highlight the potential use of ultrasonic velocity measurements to rapidly and nondestructively assess cheese maturity.

  13. Additive Manufacturing of Thermoplastic Matrix Composites Using Ultrasonics

    Science.gov (United States)

    Olson, Meghan

    Advanced composite materials have great potential for facilitating energy efficient product design and their manufacture if improvements are made to current composite manufacturing processes. This thesis focuses on the development of a novel manufacturing process for thermoplastic composite structures entitled Laser-Ultrasonic Additive Manufacturing ('LUAM'), which is intended to combine the benefits of laser processing technology, developed by Automated Dynamics Inc., with ultrasonic bonding technology that is used commercially for unreinforced polymers. These technologies used together have the potential to significantly reduce the energy consumption and void content of thermoplastic composites made using Automated Fiber Placement (AFP). To develop LUAM in a methodical manner with minimal risk, a staged approach was devised whereby coupon-level mechanical testing and prototyping utilizing existing equipment was accomplished. Four key tasks have been identified for this effort: Benchmarking, Ultrasonic Compaction, Laser Assisted Ultrasonic Compaction, and Demonstration and Characterization of LUAM. This thesis specifically addresses Tasks 1 and 2, i.e. Benchmarking and Ultrasonic Compaction, respectively. Task 1, fabricating test specimens using two traditional processes (autoclave and thermal press) and testing structural performance and dimensional accuracy, provide results of a benchmarking study by which the performance of all future phases will be gauged. Task 2, fabricating test specimens using a non-traditional process (ultrasonic conpaction) and evaluating in a similar fashion, explores the the role of ultrasonic processing parameters using three different thermoplastic composite materials. Further development of LUAM, although beyond the scope of this thesis, will combine laser and ultrasonic technology and eventually demonstrate a working system.

  14. Calibration of ultrasonic sensors of a mobile robot

    Directory of Open Access Journals (Sweden)

    Paunović Ivan

    2009-01-01

    Full Text Available The paper discusses a mobile robot localization. Due to cost and simplicity of signal processing, the ultrasonic sensors are very suitable for this application. However, their nonlinear characteristics requires thorough calibrating procedure in order to achieve reliable readings from the obstacles around the robot. Here we describe SMR400 ultrasonic sensor and its calibration procedure. The suggested calibration procedure was tested through a number of experiments, and the results are presented in this paper. .

  15. Ultrasonic cure monitoring

    Science.gov (United States)

    Djordjevic, B. Boro

    1999-12-01

    Fiber reinforced organic matrix composites applied to large structures require inexpensive cure process control. This paper reports on work to develop simple ultrasonic NDE sensors suitable for manufacturing and in-field use. This sensor is designed around a short wave-guide ultrasonic probe that is embedded in composite for in-situ cure monitoring applications. The sensor measures changes in resin density and sound velocity during cure and can be quantitatively calibrated for determination of the final cure. The cure monitoring is based on acoustic impedance variance across a material interface and can be utilized over the full cure cycle change of the resin in the composite. Significant advantage of this method is the simplicity of the measurement, low cost of the wave-guide probe and the adaptability of the sensor configuration to various composite-processing environments

  16. Ultrasonic calibration assembly

    International Nuclear Information System (INIS)

    1981-01-01

    Ultrasonic transducers for in-service inspection of nuclear reactor vessels have several problems associated with them which this invention seeks to overcome. The first is that of calibration or referencing a zero start point for the vertical axis of transducer movement to locate a weld defect. The second is that of verifying the positioning (vertically or at a predetermined angle). Thirdly there is the problem of ascertaining the speed per unit distance in the operating medium of the transducer beam prior to the actual inspection. The apparatus described is a calibration assembly which includes a fixed, generally spherical body having a surface for reflecting an ultrasonic beam from one of the transducers which can be moved until the reflection from the spherical body is the highest amplitude return signal indicating radial alignment from the body. (U.K.)

  17. Pulsed ultrasonic stir welding system

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  18. Ultrasonic Cutting of Foods

    Science.gov (United States)

    Schneider, Yvonne; Zahn, Susann; Rohm, Harald

    In the field of food engineering, cutting is usually classified as a mechanical unit operation dealing with size reduction by applying external forces on a bulk product. Ultrasonic cutting is realized by superpositioning the macroscopic feed motion of the cutting device or of the product with a microscopic vibration of the cutting tool. The excited tool interacts with the product and generates a number of effects. Primary energy concentration in the separation zone and the modification of contact friction along the tool flanks arise from the cyclic loading and are responsible for benefits such as reduced cutting force, smooth cut surface, and reduced product deformation. Secondary effects such as absorption and cavitation originate from the propagation of the sound field in the product and are closely related to chemical and physical properties of the material to be cut. This chapter analyzes interactions between food products and ultrasonic cutting tools and relates these interactions with physical and chemical product properties as well as with processing parameters like cutting velocity, ultrasonic amplitude and frequency, and tool design.

  19. Modelling of Damage During Hot Forging of Ingots

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    Ductile damage modelling in the ingot forging process is discussed. Advantages and disadvantages of both coupled and uncoupled ductile damage models are presented. Some uncoupled damage models are examined in greater detail regarding their applicability to different processes, where hydrostatic...... compression as well as tension, combined with shear stresses, are present. It is shown that the numerical implementation can influence the results substantially and therefore lead to software user dependent conclusions. It may be advantageous for the user of commercial finite element programs to base...... the damage analysis on the Cockcroft & Latham criterion, since this with changing cut-off value does not inconsistently change the location of damage, in contradiction to the other investigated criteria, and since it is able to predict damage in processes, which are slightly compressive....

  20. Numerical optimization of die geometry in open die forging

    DEFF Research Database (Denmark)

    Christiansen, Peter; Hattel, Jesper Henri; Bay, Niels

    2013-01-01

    This paper deals with numerical optimization of open die forging of large metallic ingots made by casting implying risk of defects, e.g. central pores. Different material hardening properties and die geometries are combined in order to investigate, which geometry gives rise to maximum closure...... of a centreline hole in a single compression operation. Friction is also taken into account. The numerical analysis indicates that a lower die angle of approximately 140o results in the largest centreline hole closure for a wide range of material hardening. The value of optimum die angle is not influenced...... by friction, which was found only to change the degree of centreline porosity closure in case of small lower die angle....

  1. Experimentation and numerical modeling of forging induced bending (FIB) process

    Science.gov (United States)

    Naseem, S.; van den Boogaard, A. H.

    2016-10-01

    Accurate prediction of the final shape using numerical modeling has been a top priority in the field of sheet and bulk forming. Better shape prediction is the result of a better estimation of the physical stress and strain state. For experimental and numerical investigations of such estimations, simple benchmark processes are used. In this paper a benchmark process involving forging (flattening) of sheet metal between punch and die with negative clearance is proposed. The introduced material flow results in bending. Easy measurability of the angle of this bend makes this process suitable for validation purpose. Physical experiments are performed to characterize this bending angle due to flattening. Furthermore a numerical model is developed to capture this phenomenon. The main focus of this paper is the validation of the numerical model in terms of accurate prediction of the physical results.

  2. Ultrasonic Transducers for Fourier Analysis.

    Science.gov (United States)

    Greenslade, Thomas B., Jr.

    1995-01-01

    Describes an experiment that uses the ultrasonic transducer for demonstrating the Fourier components of waveshapes such as the square and triangular waves produced by laboratory function generators. (JRH)

  3. NEET In-Pile Ultrasonic Sensor Enablement-Final Report

    Energy Technology Data Exchange (ETDEWEB)

    J. Daw; J. Rempe; J. Palmer; P. Ramuhalli; R. Montgomery; H.T. Chien; B. Tittmann; B. Reinhardt; P. Keller

    2014-09-01

    Ultrasonic technologies offer the potential to measure a range of parameters during irradiation of fuels and materials, including geometry changes, temperature, crack initiation and growth, gas pressure and composition, and microstructural changes under harsh irradiation test conditions. There are two primary issues that currently limit in-pile deployment of ultrasonic sensors. The first is transducer survivability. The ability of ultrasonic transducer materials to maintain their useful properties during an irradiation must be demonstrated. The second issue is signal processing. Ultrasonic testing is typically performed in a lab or field environment, where the sensor and sample are accessible. The harsh nature of in-pile testing and the variety of desired measurements demand that an enhanced signal processing capability be developed to make in-pile ultrasonic sensors viable. To address these issues, the NEET ASI program funded a three year Ultrasonic Transducer Irradiation and Signal Processing Enhancements project, which is a collaborative effort between the Idaho National Laboratory, the Pacific Northwest National Laboratory, the Argonne National Laboratory, and the Pennsylvania State University. The objective of this report is to document the objectives and accomplishments from this three year project. As summarized within this document, significant work has been accomplished during this three year project.

  4. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  5. Prediction of building limestone physical and mechanical properties by means of ultrasonic P-wave velocity.

    Science.gov (United States)

    Concu, Giovanna; De Nicolo, Barbara; Valdes, Monica

    2014-01-01

    The aim of this study was to evaluate ultrasonic P-wave velocity as a feature for predicting some physical and mechanical properties that describe the behavior of local building limestone. To this end, both ultrasonic testing and compressive tests were carried out on several limestone specimens and statistical correlation between ultrasonic velocity and density, compressive strength, and modulus of elasticity was studied. The effectiveness of ultrasonic velocity was evaluated by regression, with the aim of observing the coefficient of determination r(2) between ultrasonic velocity and the aforementioned parameters, and the mathematical expressions of the correlations were found and discussed. The strong relations that were established between ultrasonic velocity and limestone properties indicate that these parameters can be reasonably estimated by means of this nondestructive parameter. This may be of great value in a preliminary phase of the diagnosis and inspection of stone masonry conditions, especially when the possibility of sampling material cores is reduced.

  6. Application of the CAB process for the manufacture of high-grade forgings

    International Nuclear Information System (INIS)

    Grimm, W.; Feller, J.; Plaul, H.U.

    1981-01-01

    The suitability of the ladle metallurgy CAB process (deoxidation and desulphurization with calcium and degassing with argon) is investigated for the manufacture of high-grade forgings for the construction of power-generating machines. The primary function of the CAB metallurgy, the improvement of the sulphide and oxide cleanness, was combined with established casting parameters so that the macrosegregates too in large forging ingots could be minimized. A comparison of various methods for the manufacture of large forging ingots revealed that the CAB metallurgy can meet demands, which so far could be satisfied by remelting technologies only. (orig.) [de

  7. Optimization of Ultrasonic Fabric Cleaning

    Energy Technology Data Exchange (ETDEWEB)

    Hand, T.E.

    1998-05-13

    The fundamental purpose of this project was to research and develop a process that would reduce the cost and improve the environmental efficiency of the present dry-cleaning industry. This second phase of research (see report KCP-94-1006 for information gathered during the first phase) was intended to allow the optimal integration of all factors of ultrasonic fabric cleaning. For this phase, Garment Care performed an extensive literature search and gathered data from other researchers worldwide. The Garment Care-AlliedSignal team developed the requirements for a prototype cleaning tank for studies and acquired that tank and the additional equipment required to use it properly. Garment Care and AlliedSignal acquired the transducers and generators from Surftran Martin-Walter in Sterling Heights, Michigan. Amway's Kelly Haley developed the test protocol, supplied hundreds of test swatches, gathered the data on the swatches before and after the tests, assisted with the cleaning tests, and prepared the final analysis of the results. AlliedSignal personnel, in conjunction with Amway and Garment Care staff, performed all the tests. Additional planning is under way for future testing by outside research facilities. The final results indicated repeatable performance and good results for single layered fabric swatches. Swatches that were cleaned as a ''sandwich,'' that is, three or more layers.

  8. Capacitive Micromachined Ultrasonic Transducers (CMUTs for Underwater Imaging Applications

    Directory of Open Access Journals (Sweden)

    Jinlong Song

    2015-09-01

    Full Text Available A capacitive micromachined ultrasonic transducer structure for use in underwater imaging is designed, fabricated and tested in this paper. In this structure, a silicon dioxide insulation layer is inserted between the top electrodes and the vibration membrane to prevent ohmic contact. The capacitance-voltage (C-V characteristic curve shows that the transducer offers suitable levels of hysteresis and repeatability performance. The −6 dB center frequency is 540 kHz and the transducer has a bandwidth of 840 kHz for a relative bandwidth of 155%. Underwater pressure of 143.43 Pa is achieved 1 m away from the capacitive micromachined ultrasonic transducer under 20  excitation. Two-dimensional underwater ultrasonic imaging, which is able to prove that a rectangular object is present underwater, is achieved. The results presented here indicate that our work will be highly beneficial for the establishment of an underwater ultrasonic imaging system.

  9. An experimental study of ultrasonic vibration and the penetration of granular material

    Science.gov (United States)

    Firstbrook, David; Worrall, Kevin; Timoney, Ryan; Suñol, Francesc; Gao, Yang

    2017-01-01

    This work investigates the potential use of direct ultrasonic vibration as an aid to penetration of granular material. Compared with non-ultrasonic penetration, required forces have been observed to reduce by an order of magnitude. Similarly, total consumed power can be reduced by up to 27%, depending on the substrate and ultrasonic amplitude used. Tests were also carried out in high-gravity conditions, displaying a trend that suggests these benefits could be leveraged in lower gravity regimes. PMID:28293134

  10. EWE: A computer model for ultrasonic inspection

    Science.gov (United States)

    Douglas, S. R.; Chaplin, K. R.

    1991-11-01

    The computer program EWE simulates the propagation of elastic waves in solids and liquids. It was applied to ultrasonic testing to study the echoes generated by cracks and other types of defects. A discussion of the elastic wave equations is given, including the first-order formulation, shear and compression waves, surface waves and boundaries, numerical method of solution, models for cracks and slot defects, input wave generation, returning echo construction, and general computer issues.

  11. Ewe: a computer model for ultrasonic inspection

    International Nuclear Information System (INIS)

    Douglas, S.R.; Chaplin, K.R.

    1991-11-01

    The computer program EWE simulates the propagation of elastic waves in solids and liquids. It has been applied to ultrasonic testing to study the echoes generated by cracks and other types of defects. A discussion of the elastic wave equations is given, including the first-order formulation, shear and compression waves, surface waves and boundaries, numerical method of solution, models for cracks and slot defects, input wave generation, returning echo construction, and general computer issues

  12. Influence of ultrasonic vibration on micro-extrusion.

    Science.gov (United States)

    Bunget, Cristina; Ngaile, Gracious

    2011-07-01

    Micro-forming is a miniaturization technology with great potential for high productivity. Some technical challenges, however, need to be addressed before micro-forming becomes a commercially viable manufacturing process. These challenges include severe tribological conditions, difficulty in achieving desired tolerances, and short tool-life due to inability of available die materials to withstand the forces exerted on miniature dies and punches. Some of these problems can be mitigated using ultrasonic technology. The principal objectives of this work were to investigate the possibility of applying ultrasonic vibrations in the micro-forming process, to design a set of tooling for ultrasonic micro-extrusion and to observe experimentally how ultrasonic oscillations influences the forming load and the surface finish. The test results showed a significant drop on the forming load when ultrasonic vibrations were imposed, and also a significant improvement in the surface of the micro-formed parts. Based on the preliminary test results, the study demonstrated high potential for using ultrasonic oscillations as a way to overcome the difficulties brought by the miniaturization. Copyright © 2011 Elsevier B.V. All rights reserved.

  13. Ultrasonic Imaging of Reaction Wood in Standing Trees

    Science.gov (United States)

    Brancheriau, Loic; Saadat-Nia, Mohammad Ali; Gallet, Philippe; Lasaygues, Philippe; Pourtahmasi, Kambiz; Kaftandjian, Valerie

    Wood is an orthotropic material and its properties depend on its age but also depend on environmental growing conditions. An important feature of property alteration is reaction wood formation. Reaction wood forms when part of a tree is subjected to mechanical stress, and helps to bring parts of the plant into an optimal position. This article aims to study the effect of reaction wood on ultrasonic wave propagation using tomographic imaging. The ultrasonic emission was a pulse train of square wave. The peak frequency was 80 kHz. Two logs of poplar and spruce were tested because of the presence of different types of reaction wood (tension wood for poplar and compression wood for spruce). Maps were computed according to the Radon theory and using a filtered back projection algorithm with fan beam geometry. The intrinsic parameters were the slowness (s/m) and attenuation (dB/m at 80 kHz). In addition to ultrasonic tests, X-ray imaging in transmission was used. The ultrasonic maps were analyzed to highlight the differences between normal wood and observed reaction zones. The X-ray images were also compared to ultrasonic maps and the relationships between X-ray attenuation and ultrasonic parameters were discussed.

  14. Ultrasonic absortion in fatigued materials

    Science.gov (United States)

    Dugan, S.; Arnold, W.

    2013-01-01

    Non-destructive detection of fatigue damage, allowing an estimate of the residual life-time of components, could contribute to a safe and reliable operation of components and installations. Ultrasonic absorption, i.e. the internal friction, of a material increases with increasing fatigue or creep damage and there are many theories trying to explain the physics behind this phenomenon. Measurement of ultrasonic absorption directly on components could provide information on the degree of damage. A laser ultrasonic method, using laser-generated pulses and optical detection, was applied to study ultrasonic absorption in fatigue specimens of different metals. A characteristic behavior of the ultrasonic absorption coefficient with increasing levels of fatigue damage was found for the titanium alloy Ti-6Al-4V. Another aim of this study was to relate the absorption mechanisms to the behavior of ultrasonic absorption observed in metals with complex microstructure. To achieve this, different ultrasonic absorption mechanisms were analyzed with respect to experimental data. A thermoelastic effect related to the size and elasticity of the microstructure is discussed as the origin of the increased ultrasonic absorption.

  15. Carbon nanotube composites prepared by ultrasonically assisted twin screw extrusion

    Science.gov (United States)

    Lewis, Todd

    Two ultrasonic twin screw extrusion systems were designed and manufactured for the ultrasonic dispersion of multi-walled carbon nanotubes in viscous polymer matrices at residence times of the order of seconds in the ultrasonic treatment zones. The first design consisted of an ultrasonic slit die attachment in which nanocomposites were treated. A second design incorporated an ultrasonic treatment section into the barrel of the extruder to utilize the shearing of the polymer during extrusion while simultaneously applying treatment. High performance, high temperature thermoset phenylethynyl terminate imide oligomer (PETI-330) and two different polyetherether ketones (PEEK) were evaluated at CNT loadings up to 10 wt%. The effects of CNT loading and ultrasonic amplitude on the processing characteristics and rheological, mechanical, electrical, thermal and morphological properties of nanocomposites were investigated. PETI and PEEK nanocomposites showed a decrease in resistivity, an increase in modulus and strength and a decrease in strain at break and toughness with increased CNT loading. Ultrasonically treated samples showed a decrease in die pressure and extruder torque with increasing ultrasonic treatment and an increase in complex viscosity and storage modulus at certain ultrasonic treatment levels. Optical microscopy showed enhanced dispersion of the CNT bundles in ultrasonically treated samples. However, no significant improvement of mechanical properties was observed with ultrasonic treatment due to lack of adhesion between the CNT and matrix in the solid state. A curing model for PETI-330 was proposed that includes the induction and curing stages to predict the degree of cure of PETI-330 under non-isothermal conditions. Induction time parameters, rate constant and reaction order of the model were obtained based on differential scanning calorimetry (DSC) data. The model correctly predicted experimentally measured degrees of cure of compression molded plaques cured

  16. Evaluation of ultrasonic technique to characterize the concentration of boric acid in liquid medium; Avaliacao de tecnica ultrassonica para medida de concentracao de acido borico em meio liquido

    Energy Technology Data Exchange (ETDEWEB)

    Kohara, Richard Yuzo Ramida

    2015-06-01

    This dissertation is to analyze the viability of using ultrasonic technique to characterize the concentration of boric acid in liquid medium non-invasively, therefore, ultrasonic tests were performed relating different boric acid concentrations with the travel time of the ultrasonic wave, also were evaluated factors able to mask the characterization of these concentrations by ultrasonic technique. The results showed that the ultrasonic technique allows the characterization of boric acid concentrations in liquid medium in very simple terms by the ultrasonic wave travel time, requiring further studies in complex conditions. (author)

  17. Ultrasonic inspection of austenitic welds

    International Nuclear Information System (INIS)

    Baikie, B.L.; Wagg, A.R.; Whittle, M.J.; Yapp, D.

    1976-01-01

    The ultrasonic examination of austenitic stainless steel weld metal has always been regarded as a difficult proposition because of the large and variable ultrasonic attenuations and back scattering obtained from apparently similar weld deposits. The work to be described shows how the existence of a fibre texture within each weld deposit (as a result of epitaxial growth through successive weld beads) produces a systematic variation in the ultrasonic attenuation coefficient and the velocity of sound, depending upon the angle between the ultrasonic beam and the fibre axis. Development work has shown that it is possible to adjust the welding parameters to ensure that the crystallographic texture within each weld is compatible with improved ultrasonic transmission. The application of the results to the inspection of a specific weld in type 316 weld metal is described

  18. Application of CAD/CAE/CAM in forging process: a review

    International Nuclear Information System (INIS)

    Ahmad Baharuddin Abdullah; Hamouda, A.M.S.

    2005-01-01

    Forging can be described as the process in which metal is plastically deformed with application of huge pressure. The process not only changes the shape but also improves the properties of the forged parts due to grain size refinement. Conventionally, the empirical trial and error method has been applied, but recently there are various tools are employed to improved product quality and economic of the process. For example, Computer Aided Design (CAD) is widely used in modeling of the process, while Computer Aided Engineering (CAE) tools have been utilized in analyzing the process. To physically demonstrate the process, Computer Aided Manufacturing (CAM) such as CNC machine has been exploited. In order to improve forging process efficiency, an integrated system that combines all advantages of CAD, CAM and CAE need to be developed. This paper presents an overview of computer aided simulation such as CAD, CAE and CAM application in forging process. (Author)

  19. Ultrasonic variables affecting inspection

    International Nuclear Information System (INIS)

    Lautzenheiser, C.E.; Whiting, A.R.; McElroy, J.T.

    1977-01-01

    There are many variables which affect the detection of the effects and reproducibility of results when utilizing ultrasonic techniques. The most important variable is the procedure, as this document specifies, to a great extent, the controls that are exercised over the other variables. The most important variable is personnel with regards to training, qualification, integrity, data recording, and data analysis. Although the data is very limited, these data indicate that, if the procedure is carefully controlled, reliability of defect detection and reproducibility of results are both approximately 90 percent for reliability of detection, this applies to relatively small defects as reliability increases substantially as defect size increases above the recording limit. (author)

  20. A study on the ultrasonic measurement for damage evaluation of power plant bearing

    International Nuclear Information System (INIS)

    Lee, Sang Guk

    2004-01-01

    For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. Ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program

  1. Evaluation of correlation between physical properties and ultrasonic pulse velocity of fired clay samples.

    Science.gov (United States)

    Özkan, İlker; Yayla, Zeliha

    2016-03-01

    The aim of this study is to establish a correlation between physical properties and ultrasonic pulse velocity of clay samples fired at elevated temperatures. Brick-making clay and pottery clay were studied for this purpose. The physical properties of clay samples were assessed after firing pressed clay samples separately at temperatures of 850, 900, 950, 1000, 1050 and 1100 °C. A commercial ultrasonic testing instrument (Proceq Pundit Lab) was used to evaluate the ultrasonic pulse velocity measurements for each fired clay sample as a function of temperature. It was observed that there became a relationship between physical properties and ultrasonic pulse velocities of the samples. The results showed that in consequence of increasing densification of the samples, the differences between the ultrasonic pulse velocities were higher with increasing temperature. These findings may facilitate the use of ultrasonic pulse velocity for the estimation of physical properties of fired clay samples. Copyright © 2015 Elsevier B.V. All rights reserved.

  2. Manufacturing technology of large integrated forgings supporting to global Nuclear Renaissance

    International Nuclear Information System (INIS)

    Sato, Ikuo; Iwamoto, Takashi

    2009-01-01

    Currently, nuclear power is reevaluated as clean energy to reduce greenhouse gas emission in worldwide and so called Nuclear Renaissance. At the start or under planning of construction of new nuclear power plants, it is important to turn round the development and manufacturing of large integrated forgings to improve the safety and reliability of components. In order to support the Nuclear Renaissance, it is necessary to increase the manufacturing capability for forgings. (author)

  3. Creation of Ultrasonic Equipment for Strengthening and Relaxation Treatment of the Welded Constructions in Carriage Building

    Directory of Open Access Journals (Sweden)

    Prykhodko, V.I.

    2014-01-01

    Full Text Available New modification of portable ultrasonic equipment with power output of 0,8 kW with the digital management is developed for strengthening and relaxation treatment of surface of metallic hardware. A set of such devices is produced; the designer documentations on an ultrasonic generator and impact instrument with a piezoceramic transducer are prepared. Preparation of technology of ultrasonic impact treatment for welded constructions is accomplished. Conducted comparative tests on the effects of different types of treatment and applied materials of welded constructions on fatigue durability showed the expediency of ultrasonic impact treatment for the prolongation of operation life of wares.

  4. Use of focused ultrasonication in activity-based profiling of deubiquitinating enzymes in tissue.

    Science.gov (United States)

    Nanduri, Bindu; Shack, Leslie A; Rai, Aswathy N; Epperson, William B; Baumgartner, Wes; Schmidt, Ty B; Edelmann, Mariola J

    2016-12-15

    To develop a reproducible tissue lysis method that retains enzyme function for activity-based protein profiling, we compared four different methods to obtain protein extracts from bovine lung tissue: focused ultrasonication, standard sonication, mortar & pestle method, and homogenization combined with standard sonication. Focused ultrasonication and mortar & pestle methods were sufficiently effective for activity-based profiling of deubiquitinases in tissue, and focused ultrasonication also had the fastest processing time. We used focused-ultrasonicator for subsequent activity-based proteomic analysis of deubiquitinases to test the compatibility of this method in sample preparation for activity-based chemical proteomics. Copyright © 2016 Elsevier Inc. All rights reserved.

  5. Microcomputer-controlled ultrasonic data acquisition system

    International Nuclear Information System (INIS)

    Simpson, W.A. Jr.

    1978-11-01

    The large volume of ultrasonic data generated by computer-aided test procedures has necessitated the development of a mobile, high-speed data acquisition and storage system. This approach offers the decided advantage of on-site data collection and remote data processing. It also utilizes standard, commercially available ultrasonic instrumentation. This system is controlled by an Intel 8080A microprocessor. The MCS80-SDK microcomputer board was chosen, and magnetic tape is used as the storage medium. A detailed description is provided of both the hardware and software developed to interface the magnetic tape storage subsystem to Biomation 8100 and Biomation 805 waveform recorders. A boxcar integrator acquisition system is also described for use when signal averaging becomes necessary. Both assembly language and machine language listings are provided for the software

  6. Ultrasonic examination of JBK-75 strip material

    International Nuclear Information System (INIS)

    Cook, K.V.; Cunningham, R.A. Jr.; Lewis, J.C.; McClung, R.W.

    1982-12-01

    An ultrasonic inspection system was assembled to inspect the JBK-75 stainless steel sheath material (for the Large Coil Project) for the Westinghouse-Airco superconducting magnet program. The mechanical system provided for handling the 180-kg (400-lb) coils of strip material [1.6 mm thick by 78 mm wide by 90 to 120 m long (0.064 by 3.07 in. by 300 to 400 ft)], feeding the strip through the ultrasonic inspection and cleaning stations, and respooling the coils. We inspected 54 coils of strip for both longitudinal and laminar flaws. Simulated flaws were used to calibrate both inspections. Saw-cut notches [0.28 mm deep (0.011 in., about 17% of the strip thickness)] were used to calibrate the longitudinal flaw inspections; 1.59-mm-diam (0.063-in.) flat-bottom holes drilled halfway through a calibration strip were used to calibrate the laminar flaw tests

  7. Underwater detection by using ultrasonic sensor

    Science.gov (United States)

    Bakar, S. A. A.; Ong, N. R.; Aziz, M. H. A.; Alcain, J. B.; Haimi, W. M. W. N.; Sauli, Z.

    2017-09-01

    This paper described the low cost implementation of hardware and software in developing the system of ultrasonic which can visualize the feedback of sound in the form of measured distance through mobile phone and monitoring the frequency of detection by using real time graph of Java application. A single waterproof transducer of JSN-SR04T had been used to determine the distance of an object based on operation of the classic pulse echo detection method underwater. In this experiment, the system was tested by placing the housing which consisted of Arduino UNO, Bluetooth module of HC-06, ultrasonic sensor and LEDs at the top of the box and the transducer was immersed in the water. The system which had been tested for detection in vertical form was found to be capable of reporting through the use of colored LEDs as indicator to the relative proximity of object distance underwater form the sensor. As a conclusion, the system can detect the presence of an object underwater within the range of ultrasonic sensor and display the measured distance onto the mobile phone and the real time graph had been successfully generated.

  8. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    Science.gov (United States)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  9. Integrated ultrasonic and petrographical characterization of carbonate building materials

    Science.gov (United States)

    Ligas, Paola; Fais, Silvana; Cuccuru, Francesco

    2014-05-01

    This paper presents the application of non-destructive ultrasonic techniques in evaluating the conservation state and quality of monumental carbonate building materials. Ultrasonic methods are very effective in detecting the elastic characteristics of the materials and thus their mechanical behaviour. They are non-destructive and effective both for site and laboratory tests, though it should be pointed out that ultrasonic data interpretation is extremely complex, since elastic wave velocity heavily depends on moisture, heterogeneity, porosity and other physical properties of the materials. In our study, considering both the nature of the building materials and the constructive types of the investigated monuments, the ultrasonic investigation was carried out in low frequency ultrasonic range (24 kHz - 54 kHz) with the aim of detecting damages and degradation zones and assessing the alterability of the investigated stones by studying the propagation of the longitudinal ultrasonic pulses. In fact alterations in the materials generally cause a decrease in longitudinal pulse velocity values. Therefore starting from longitudinal velocity values the elasto-mechanical behaviour of the stone materials can be deduced. To this aim empirical and effective relations between longitudinal velocity and mechanical properties of the rocks can be used, by transferring the fundamental concepts of the studies of reservoir rocks in the framework of hydrocarbon research to the diagnostic process on stone materials. The ultrasonic measurements were performed both in laboratory and in situ using the Portable Ultrasonic Non-Destructive Digital Indicating Tester (PUNDIT) by C.N.S. Electronics LTD. A number of experimental sessions were carried out choosing different modalities of data acquisition. On the basis of the results of the laboratory measurements, an in situ ultrasonic survey on significant monuments, have been carried out. The ultrasonic measurements were integrated by a

  10. Ultrasonic inspection technology development and search units design examples of practical applications

    CERN Document Server

    Brook, Mark V

    2012-01-01

    "Ultrasonic testing is a relatively new branch of science and industry. The development of ultrasonic testing started in the late 1920s. At the beginning, the fundamentals of this method were borrowed from basic physics, geometrical and wave optics, acoustics and seismology. Later it became clear that some of these theories and calculation methods could not always explain the phenomena observed in many specific cases of ultrasonic testing. Without knowing the nuances of the ultrasonic wave propagation in the test object it is impossible to design effective inspection technique and search units for it realization. This book clarifies the theoretical differences of ultrasonics from the other wave propagation theories presenting both basics of physics in the wave propagation, elementary mathematic and advanced practical applications. Almost every specific technique presented in this book is proofed by actual experimental data and examples of calculations"--

  11. Noninvasive ultrasonic probes

    International Nuclear Information System (INIS)

    Barnes, S.R.; Galer, D.R.; Leard, R.S.

    1987-01-01

    An ultrasonic probe is described for insonifying the ascending aorta of a supine or reclining human patient from a location within the suprasternal notch of the patient. The probe comprises: a transducer head and an elongated handle; housing propagates ultrasonic energy and for intercept-frequency-shifted, reflected radiant energy; the handle has a proximate portion and a distal portion and a non-circular cross-sectional configuration with at least one longitudinal edge which furnishes a gripping surface; this facilitates tactile positioning of the probe; the transducer head is integral with the handle of the probe at the exposed end of the proximate portion; the transducer head has a generally arcuate cross-sectional configuration and a generally trapezoidal profile; the transducer head is oriented at right angles to the proximate portion of the handle and has an exposed, patient contacting end in which the transducer means are located; this facilitates the orientation of the transducer means housed in the head relative to the ascending aorta of the patient; and the distal end portion of the elongated probe handle is integral with and immovably oriented at a severe angle relative to the proximate end of that handle, and lies in the same plane as the proximate end of the handle; the transducer head of the probe is placed with facility within the suprasternal notch of the patient by an operator positioned behind the head of the patient

  12. System for ultrasonic examination

    International Nuclear Information System (INIS)

    Lund, S.A.; Kristensen, W.D.

    1987-01-01

    A computerized system for the recording of flaw images by ultrasonic examination according to the pulse-echo method includes at least one ultrasonic probe which can be moved in steps over the surface of an object along a rectilinear scanning path. Digital signals containing information on the successive positions of the sound beam, on echo amplitudes, and on the lengths of sound paths to reflectors inside the object, are processed and used for the accumulated storage of circular patterns of echo amplitude data in a matrix memory associated with a sectional plane through the object. A video screen terminal controls the system and transforms the accumulated data into displays of sectional flaw images of greatly improved precision and sharpness of definition. A gradual transfer of filtered data from a number of parallel sectional planes to three further matrix memories associated with projection planes at right angles to each other permits presentation in three dimensions of equally improved projection flaw images. (author) 2 figs

  13. Movement Synchrony Forges Social Bonds Across Group Divides

    Directory of Open Access Journals (Sweden)

    Bahar eTuncgenc

    2016-05-01

    Full Text Available Group dynamics play an important role in the social interactions of both children and adults. A large amount of research has shown that merely being allocated to arbitrarily defined groups can evoke disproportionately positive attitudes toward one’s in-group and negative attitudes toward out-groups, and that these biases emerge in early childhood. This prompts important empirical questions with far-reaching theoretical and applied significance. How robust are these inter-group biases? Can biases be mitigated by behaviors known to bond individuals and groups together? How can bonds be forged across existing group divides? To explore these questions, we examined the bonding effects of interpersonal synchrony on minimally constructed groups in a controlled experiment. In-group and out-group bonding were assessed using questionnaires administered before and after a task in which groups performed movements either synchronously or non-synchronously in a between-participants design. We also developed an implicit behavioral measure, the Island Game, in which physical proximity was used as an indirect measure of interpersonal closeness. Self-report and behavioral measures showed increased bonding between groups after synchronous movement. Bonding with the out-group was significantly higher in the condition in which movements were performed synchronously than when movements were performed non-synchronously between groups. The findings are discussed in terms of their importance for the developmental social psychology of group dynamics as well as their implications for applied intervention programs.

  14. Forged seal detection based on the seal overlay metric.

    Science.gov (United States)

    Lee, Joong; Kong, Seong G; Lee, Young-Soo; Moon, Ki-Woong; Jeon, Oc-Yeub; Han, Jong Hyun; Lee, Bong-Woo; Seo, Joong-Suk

    2012-01-10

    This paper describes a method for verifying the authenticity of a seal impression imprinted on a document based on the seal overlay metric, which refers to the ratio of an effective seal impression pattern and the noise in the neighborhood of the reference impression region. A reference seal pattern is obtained by taking the average of a number of high-quality impressions of a genuine seal. A target seal impression to be examined, often on paper with some background texts and lines, is segmented out from the background by an adaptive threshold applied to the histogram of color components. The segmented target seal impression is then spatially aligned with the reference by maximizing the count of matching pixels. Then the seal overlay metric is computed for the reference and the target. If the overlay metric of a target seal is below a predetermined limit for the similarity to the genuine, then the target is classified as a forged seal. To further reduce the misclassification rate, the seal overlay metric is adjusted by the filling rate, which reflects the quality of inked pattern of the target seal. Experiment results demonstrate that the proposed method can detect elaborate seal impressions created by advanced forgery techniques such as lithography and computer-aided manufacturing. Copyright © 2011 Elsevier Ireland Ltd. All rights reserved.

  15. Determination of the optimal tempering temperature in hard facing of the forging dies

    Directory of Open Access Journals (Sweden)

    Milan Mutavdžić

    2012-05-01

    Full Text Available Here is analyzed selection of the optimal technology for heat treatment during the reparation of the damaged forging dies. Those tools are manufactured from alloyed tool steels for operation at elevated temperatures. Those steels are prone to self-hardening, so in reparatory hard-facing they must be preheated, additionally heated and tempered. During the tempering, in temperature interval 500-600°C, a secondary increase of hardness and decrease of impact toughness occurs, the so-called reversible tempering brittleness. Here is shown that it can be avoided by application of metallurgical and technological measures. Metallurgical measures assume adequate selection of steels. Since the considered steels are per se prone to tempering brittleness, we conducted experimental investigations to define the technological measures to avoid it. Tests on models were conducted: tempering from different temperatures, slow heating and cooling in still air. Hardness measurements showed that at 520°C, the secondary increase of hardness occurs, with drop of the impact toughness. Additional hard-facing tests included samples tempered at various regimes. Samples were prepared for mechanical and metallographic investigations. Results presented illustrate influence of additional heat treatment on structure, hardness and mechanical properties of the hard-faced layers. This enabled establishing the possibility of avoiding the tempering brittleness through technological measures. 

  16. Pulsed ultrasonic stir welding method

    Science.gov (United States)

    Ding, R. Jeffrey (Inventor)

    2013-01-01

    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  17. Fundamentals of ultrasonic phased arrays

    CERN Document Server

    Schmerr, Lester W

    2014-01-01

    This book describes in detail the physical and mathematical foundations of ultrasonic phased array measurements.?The book uses linear systems theory to develop a comprehensive model of the signals and images that can be formed with phased arrays. Engineers working in the field of ultrasonic nondestructive evaluation (NDE) will find in this approach a wealth of information on how to design, optimize and interpret ultrasonic inspections with phased arrays. The fundamentals and models described in the book will also be of significant interest to other fields, including the medical ultrasound and

  18. Comparison of different ultrasonic vibration modes for post removal.

    Science.gov (United States)

    Braga, Neilor Mateus Antunes; Silva, Juliana Monteiro da; Carvalho-Júnior, Jacy Ribeiro de; Ferreira, Raquel Conceição; Saquy, Paulo César; Brito-Júnior, Manoel

    2012-01-01

    This in vitro study compared different ultrasonic vibration modes for intraradicular cast post removal. The crowns of 24 maxillary canines were removed, the roots were embedded in acrylic resin blocks, and the canals were treated endodontically. The post holes were prepared and root canal impressions were taken with self-cured resin acrylic. After casting, the posts were cemented with zinc phosphate cement. The samples were randomly distributed into 3 groups (n=8): G1: no ultrasonic vibration (control); G2: tip of the ultrasonic device positioned perpendicularly to core surface and close to the incisal edge; and G3: tip of the ultrasonic device positioned perpendicularly to core surface at cervical region, close to the line of cementation. An Enac OE-5 ultrasound unit with an ST-09 tip was used. All samples were submitted to the tensile test using an universal testing machine at a crosshead speed of 1 mm/min. Data were subjected to one-way ANOVA and Tukey's post-hoc tests (α=0.05). Mean values of the load to dislodge the posts (MPa) were: G1 = 4.6 (± 1.4) A; G2 = 2.8 (± 0.9) B, and G3= 0.9 (± 0.3) C. Therefore, the ultrasonic vibration applied with the tip of device close to the core's cervical area showed higher ability to reduce the retention of cast post to root canal.

  19. A Device for Human Ultrasonic Echolocation.

    Science.gov (United States)

    Sohl-Dickstein, Jascha; Teng, Santani; Gaub, Benjamin M; Rodgers, Chris C; Li, Crystal; DeWeese, Michael R; Harper, Nicol S

    2015-06-01

    We present a device that combines principles of ultrasonic echolocation and spatial hearing to provide human users with environmental cues that are 1) not otherwise available to the human auditory system, and 2) richer in object and spatial information than the more heavily processed sonar cues of other assistive devices. The device consists of a wearable headset with an ultrasonic emitter and stereo microphones with affixed artificial pinnae. The goal of this study is to describe the device and evaluate the utility of the echoic information it provides. The echoes of ultrasonic pulses were recorded and time stretched to lower their frequencies into the human auditory range, then played back to the user. We tested performance among naive and experienced sighted volunteers using a set of localization experiments, in which the locations of echo-reflective surfaces were judged using these time-stretched echoes. Naive subjects were able to make laterality and distance judgments, suggesting that the echoes provide innately useful information without prior training. Naive subjects were generally unable to make elevation judgments from recorded echoes. However, trained subjects demonstrated an ability to judge elevation as well. This suggests that the device can be used effectively to examine the environment and that the human auditory system can rapidly adapt to these artificial echolocation cues. Interpreting and interacting with the external world constitutes a major challenge for persons who are blind or visually impaired. This device has the potential to aid blind people in interacting with their environment.

  20. Ultrasonic Flaw Imaging via Multipath Exploitation

    Directory of Open Access Journals (Sweden)

    Yimin D. Zhang

    2012-01-01

    Full Text Available We consider ultrasonic imaging for the visualization of flaws in a material. Ultrasonic imaging is a powerful nondestructive testing (NDT tool which assesses material conditions via the detection, localization, and classification of flaws inside a structure. We utilize reflections of ultrasonic signals which occur when encountering different media and interior boundaries. These reflections can be cast as direct paths to the target corresponding to the virtual sensors appearing on the top and bottom side of the target. Some of these virtual sensors constitute a virtual aperture, whereas in others, the aperture changes with the transmitter position. Exploitations of multipath extended virtual array apertures provide enhanced imaging capability beyond the limitation of traditional multisensor approaches. The waveforms observed at the physical as well as the virtual sensors yield additional measurements corresponding to different aspect angles, thus allowing proper multiview imaging of flaws. We derive the wideband point spread functions for dominant multipaths and show that fusion of physical and virtual sensor data improves the flaw perimeter detection and localization performance. The effectiveness of the proposed multipath exploitation approach is demonstrated using real data.

  1. Ultrasonic characterization of pork meat salting

    International Nuclear Information System (INIS)

    García-Pérez, J V; De Prados, M; Pérez-Muelas, N; Cárcel, J A; Benedito, J

    2012-01-01

    Salting process plays a key role in the preservation and quality of dry-cured meat products. Therefore, an adequate monitoring of salt content during salting is necessary to reach high quality products. Thus, the main objective of this work was to test the ability of low intensity ultrasound to monitor the salting process of pork meat. Cylindrical samples (diameter 36 mm, height 60±10 mm) of Biceps femoris were salted (brine 20% NaCl, w/w) at 2 °C for 1, 2, 4 and 7 days. During salting and at each experimental time, three cylinders were taken in order to measure the ultrasonic velocity at 2 °C. Afterwards, the cylinders were split in three sections (height 20 mm), measuring again the ultrasonic velocity and determining the salt and the moisture content by AOAC standards. In the whole cylinders, moisture content was reduced from 763 (g/kg sample) in fresh samples to 723 (g/kg sample) in samples salted for 7 days, while the maximum salt gain was 37.3 (g/kg sample). Although, moisture and salt contents up to 673 and 118 (g/kg sample) were reached in the sections of meat cylinders, respectively. During salting, the ultrasonic velocity increased due to salt gain and water loss. Thus, significant (p 2 = 0.975) and moisture (R 2 = 0.863) contents. In addition, the change of the ultrasonic velocity with the increase of the salt content showed a good agreement with the Kinsler equation. Therefore, low intensity ultrasound emerges as a potential technique to monitor, in a non destructive way, the meat salting processes carried out in the food industry.

  2. Assessment of a Cavity to Optimize Ultrasonic Efficiency to Remove Intraradicular Posts.

    Science.gov (United States)

    Graça, Izabela Araujo Aguiar; Sponchiado Júnior, Emílio Carlos; Marques, André Augusto Franco; de Moura Martins, Leandro; Garrido, Ângela Delfina Bittencourt

    2017-08-01

    The study assessed an in vitro protocol for the removal of cast metal posts using ultrasonic vibration in multirooted teeth by drilling a cavity in the coronal portion of the post followed by ultrasound application in the cavity. Forty endodontically treated molars received intraradicular cast posts and were divided into 4 groups according to the removal protocol: the control group, no cavity and no ultrasonic vibration; the ultrasonic group, no cavity and ultrasonic vibration in the coronal portion of the core; the cavity group, a cavity in the core and no ultrasonic vibration; and the cavity ultrasonic group, a cavity in the core and ultrasonic vibration inside the cavity. The traction test was performed on all samples using a universal testing machine (EMIC DL-2000; EMIC Equipamentos e Sistemas de Ensaio LTDA, São José dos Pinhais, PR, Brazil) at a speed of 1 mm/min, obtaining values in Newtons. The data were statistically analyzed using analysis of variance and the Tukey-Kramer test (P ultrasonic group = 283.09 N, cavity group = 244.00 N, and cavity ultrasonic group = 237.69 N). The lowest mean strength was found in the group that received ultrasonic vibration inside the cavity. Preparing a cavity in the coronal core followed by ultrasonic vibration reduces the traction force required for removal. The removal protocol was effective for removing posts in multirooted teeth cemented with zinc phosphate. Copyright © 2017 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  3. High resolution ultrasonic densitometer

    International Nuclear Information System (INIS)

    Dress, W.B.

    1983-01-01

    The velocity of torsional stress pulses in an ultrasonic waveguide of non-circular cross section is affected by the temperature and density of the surrounding medium. Measurement of the transit times of acoustic echoes from the ends of a sensor section are interpreted as level, density, and temperature of the fluid environment surrounding that section. This paper examines methods of making these measurements to obtain high resolution, temperature-corrected absolute and relative density and level determinations of the fluid. Possible applications include on-line process monitoring, a hand-held density probe for battery charge state indication, and precise inventory control for such diverse fluids as uranium salt solutions in accountability storage and gasoline in service station storage tanks

  4. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    Science.gov (United States)

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-06-05

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence.

  5. Optimization and mechanical accuracy reliability of a new type of forging manipulator

    Science.gov (United States)

    Chen, Kang; Ma, Chunxiang; Zheng, Maoqi; Gao, Feng

    2015-03-01

    Researches on forging manipulator have enormous influence on the development of the forging industry and national economy. Clamp device and lifting mechanism are the core parts of forging manipulator, and have been studied for longer time. However, the optimization and mechanical accuracy reliability of them are less analyzed. Based on General Function( G F) set and parallel mechanism theory, proper configuration of 10t forging manipulator is selected firstly. A new type of forging manipulator driven by cylinders is proposed. After solved mechanical analysis of manipulator's core mechanisms, expressions of force of cylinders are carried out. In order to achieve smaller force afforded by cylinders and better mechanical characteristics, some particular sizes of core mechanisms are optimized intuitively through the combined use of the genetic algorithms(GA) and GUI interface in MATLAB. Comparing with the original mechanisms, optimized clamp saves at least 8 percent efforts and optimized lifting mechanism 20 percent under maximum working condition. Finally, considering the existed manufacture error of components, mechanical accuracy reliability of optimized clamp, lifting mechanism and whole manipulator are demonstrated respectively based on fuzzy reliability theory. Obtained results show that the accuracy reliability of optimized clamp is bigger than 0.991 and that of optimized lifting mechanism is 0.995. To the whole manipulator under maximum working condition, that value exceeds 0.986 4, which means that optimized manipulator has high motion accuracy and is reliable. A new intuitive method is created to optimize forging manipulator sizes efficiently and more practical theory is utilized to analyze mechanical accuracy reliability of forging manipulator precisely.

  6. Ultrasonic imaging in liquid sodium

    Energy Technology Data Exchange (ETDEWEB)

    Lubeigt, E. [CEA Cadarache, DEN/DTN/STCP/LIET, 13108 Saint-Paul-Lez-Durance Cedex (France); Laboratoire de Mecanique et d' Acoustique, CNRS UPR 7051, 13402 Marseille Cedex 20 (France); Mensah, S.; Chaix, J.F.; Rakotonarivo, S. [Laboratoire de Mecanique et d' Acoustique, CNRS UPR 7051, 13402 Marseille Cedex 20 (France); Gobillot, G. [CEA Cadarache, DEN/DTN/STCP/LIET, 13108 Saint-Paul-Lez-Durance Cedex (France)

    2015-07-01

    The fourth generation of nuclear reactor can use liquid sodium as the core coolant. When the reactor is operating, sodium temperatures can reach up to 600 deg. C. During maintenance periods, when the reactor is shut down, the coolant temperature is reduced to 200 deg. C. Because molten sodium is optically opaque, ultrasonic imaging techniques are developed for maintenance activities. Under-sodium imaging aims at i) checking the health of immersed structures. It should also allow ii) to assess component degradation or damage as cracks and shape defects as well as iii) the detection of lost objects. The under-sodium imaging system has to sustain high temperature (up to 300 deg. C) and hostility of the sodium environment. Furthermore, specific constraints such as transducers characteristics or the limited sensor mobility in the reactor vessel have to be considered. This work focuses on developing a methodology for detecting damages such as crack defects with ultrasound devices. Surface-breaking cracks or deep cracks are sought in the weld area, as welds are more subject to defects. Traditional methods enabled us to detect emerging cracks of submillimeter size with sodium-compatible high-temperature transducer. The presented approach relies on making use of prior knowledge about the environment through the implementation of differential imaging and time-reversal techniques. Indeed, this approach allows to detect a change by comparison with a reference measurement and by focusing back to any change in the environment. It is a means of analysis and understanding of the physical phenomena making it possible to design more effective inspection strategies. Difference between the measured signals reveals the acoustic field scattered by a perturbation (a crack for instance), which may occur between periodical measurements. The imaging method relies on the adequate combination of two computed ultrasonic fields, one forward and one adjoint. The adjoint field, which carries the

  7. SAFT and TOFD evaluation for ultrasonic testing of longitudinal welds in large-diameter pipes; SAFT- und TOFD-Auswertung fuer die Ultraschall-Schweissnahtpruefung von laengsnahtgeschweissten Grossrohren

    Energy Technology Data Exchange (ETDEWEB)

    Rieder, Hans; Dillhoefer, Alexander; Spies, Martin [Fraunhofer-Institut fuer Techno- und Wirtschaftsmathematik ITWM, Kaiserslautern (Germany); Graff, Alfred; Orth, Thomas [Salzgitter Mannesmann Forschung GmbH, Duisburg (Germany); Kersting, Thomas [Europipe GmbH, Muelheim an der Ruhr (Germany). Werk Muelheim

    2010-07-01

    The authors present a mobile multichannel system for testing of longitudinal welds in large-diameter tubes. The prototype was designed for in situ inspection of longitudinal welds using transversal and longitudinal waves impacting at an angle from both sides in combined SE and IE operation. The reconstruction and imaging software enables SAFT calculations for all surface curves and superposition of the SAFT reconstructions from both sides into a general image of the weld. This includes superposition of the TOFD test data with a suitable evaluation and assessment concept. Details are presented, as are test results on test pieces for validation and on longitudinal welds in large-diameter tubes. (orig.)

  8. Homomorphic processing in ultrasonic NDE

    International Nuclear Information System (INIS)

    Bhagat, P.K.; Shimmin, K.D.

    1984-01-01

    This chapter examines the applicability of a nonlinear processing scheme, homomorphic deconvolution, to the estimation of impulse response in the presence of convolutional noise. This approach is used because the complex cepstra (defined as the inverse Fourier transform of the complex logarithm of a Fourier transformed signal) of ultrasonic pulses and impulse response will occupy disjointed spaces in the cepstral domain due to the band limited nature of the ultrasonic pulses used. Ultrasonic flaw signals were synthesized from a 7.5 MHz ultrasonic pulse (reflected from the front surface of a material sample) convolved with various arbitrary reflector sequences. Homomorphic deconvolution offers substantial advantages over conventional deconvolution procedures for impulse response recovery. The experience with a limited number of laboratory fabricated material samples suggests that the interpretation of the estimated impulse response for noisy signals is greatly facilitated if one uses homomorphion deconvolution in conjuction with another deconvolution methodology which smooths data and suppresses noise at the cost of reduced resolution

  9. Automation of ultrasonic testing, instrumentation and rules for application and evaluation. Proceedings; Automatisierung der Ultraschallpruefung, Geraetetechnik und Regeln zur Anwendung und Auswertung. Vortraege des Seminars

    Energy Technology Data Exchange (ETDEWEB)

    Wuestenberg, H. [comp.

    1997-12-31

    The proceedings volume contains 18 lectures of the seminar addressing the following (selected) aspects: Requirements to be met by PC cards for US testing applications, defined by producers and appliers; digital technology and its impact on multichannel US testing instruments; the ALOK and array systems combined into one very efficient testing system (SAPHIR); a testing system combining US radiation source arrays and the pulsed eddy current method by means of highly integrated microelectronics (ASICs); regulatory standards and specifications for automated US testing; requirements for automated US testing in compliance with nuclear engineering codes; state of the art in standardisation for definition of required properties of US testing systems; critical review of the proposed standard relating to the TOFD method; automated evaluation shown with the example of US testing of pipelines. (orig./CB) [Deutsch] Dieser Band enthaelt 18 Vortraege mit folgenden Themen (Auswahl): Anforderungen an Ultraschall-PC-Karten aus der Sicht von Hersteller und Betreiber; Einfluss der Digitaltechnik auf Mehrkanal-Ultraschall-Pruefanlagen; Vereinigung der ALOK- und der Gruppenstrahler-Technik in einem leistungsfaehigen Pruefsystem (SAPHIR); Ein kombiniertes Pruefsystem fuer die Ultraschall-Gruppenstrahler- und Impuls-Wirbelstrom-Technik auf der Basis von hochintegrierter Mikroelektronik (ASICs); Regelwerke und Spezifikationen fuer die automatisierte Ultraschallpruefung; Anforderungen der kerntechnischen Regelwerke an die automatisierte Ultraschallpruefung; Stand der Normung bei der Charakterisierung der Eigenschaften von Ultraschall-Pruefsystemen; Kritische Bewertung des Normungsvorschlages zur Beugungslaufzeittechnik (TOFD); und Automatisierte Auswertung am Beispiel der Ultraschallpruefung von Fernrohrleitungen. (orig.)

  10. In vitro assessment of ultrasonic lithotriptors.

    Science.gov (United States)

    Kuo, Ramsay L; Paterson, Ryan F; Siqueira, Tibério M; Evan, Andrew P; McAteer, James A; Williams, James C; Lingeman, James E

    2003-10-01

    Ultrasonic lithotriptors are commonly used to fragment and remove stones during percutaneous nephrolithotomy. To date a comparative assessment of current units has not been accomplished without potential operator bias. An objective testing environment is required for optimal appraisal of the efficiency of ultrasonic lithotriptors. An in vitro test system was devised to evaluate the ability of ultrasonic lithotriptors to core through artificial stones. The system consisted of an irrigation sheath (Cook Urological, Spencer, Indiana) through which ultrasonic probes were placed. Ultrasonic hand pieces and probes were secured in an upright position. An Ultracal-30 (U.S. Gypsum, Chicago, Illinois) stone cylinder (mean length 12.8 +/- 0.6 mm, mean diameter 7.6 +/- 0.07 mm) was centered on the probe tip. A weight (62.7 gm) was placed atop the stone to provide a constant force. We evaluated the Olympus LUS-1 and LUS-2 (Olympus, Melville, New York), Circon-ACMI USL-2000 (Circon-ACMI, Southborough, Massachusetts), Karl Storz Calcuson (Karl Storz, Culver City, California) and Richard Wolf model 2271.004 (Richard Wolf, Vernon Hills, Illinois). All probes had outer diameters of 3.4 mm except for the Circon-ACMI unit (3.8 mm). Using 100% power settings times for complete stone penetration were assessed for all units. Differences in mean stone penetration times were compared using ANOVA. The Olympus LUS-2 had the fastest mean stone penetration time (28.8 +/- 2.7 seconds). This value was used to normalize the data into efficiency ratios, where other unit times were expressed as multiples of the LUS-2 time: Olympus LUS-2 (1.0 +/- 0.1) equals Circon-ACMI USL-2000 (1.1 +/- 0.3) greater than Karl Storz Calcuson (1.4 +/- 0.3) greater than Olympus LUS-1 (2.1 +/- 0.5) greater than Richard Wolf (3.6 +/- 0.8). Efficiencies of the LUS-2 and USL-2000 units were essentially equivalent, with all others significantly less efficient (p Circon-ACMI USL-2000 were the most efficient.

  11. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    Energy Technology Data Exchange (ETDEWEB)

    Moghanizadeh, Abbas; Farzi, Abolfazl [Islamic Azad Univ., Esfarayen (Iran, Islamic Republic of). Dept. of Civil Engineering

    2016-07-01

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  12. Development and application of the ultrasonic technologies in nuclear engineering

    International Nuclear Information System (INIS)

    Lebedev, Nikolay; Krasilnikov, Dmitry; Vasiliev, Albert; Dubinin, Gennady; Yurmanov, Viktor

    2012-09-01

    fractions. Parameters for ultrasonic treatment were optimized based on both traditional cleaning fluids (acids, alkali, etc.) and modern detergents. Industrial tests showed that the ultrasonic fuel tube treatment has resulted in fuel assembly rack shape improvement, stress mitigation, and reduced assembly deformation during the manufacturing process. Ultrasonic treatment has allowed reducing about up to twice as much the forces occurring during insertion of tubes into spacer grids and fuel rods into the assembly racks. The crud deposition on fuel rod surfaces is a challenge for nuclear reactors. An effective ultrasonic cleaning technology has been developed for VVER fuel of the Novovoronezh NPP. Its use resulted in higher reactor reliability and increased fuel assembly operation time. Ultrasound application for moulding powder materials for pressing increases the sintered ceramics density and strength, and improves the surface quality. The technology was tested with zirconium oxide powder and was recommended to be used to manufacture fuel pellets with hard-to-press materials, e.g. MOX fuel. Moreover, ultrasonic treatment appears to be expedient for manufacturing of fully filled fuel elements. (authors)

  13. ASR damage detection in concrete from ultrasonic methods

    Science.gov (United States)

    Gong, Peng; Patton, Mark E.; Greve, David W.; Harley, Joel B.; Junker, Warren R.; Liu, Chang; Oppenheim, Irving J.

    2014-03-01

    Alkali-silica reaction (ASR) is a chemical reaction that can occur between alkaline components in cement paste and reactive forms of silica in susceptible aggregates when sufficient moisture is present. The ASR product, known as ASR gel, can cause expansion and cracking that damages the structure. We pass ultrasonic signals through concrete laboratory specimens and use three different ultrasonic methods to detect the onset of ASR damage, or the presence of ASR damage while still at the microscale. Our test specimens are fabricated with aggregate known to be reactive and are then exposed to an aggressive environment to accelerate ASR development. We use swept-sine excitations and obtain pitch-catch records from specimens that have been exposed to the accelerated environment. From this data, we demonstrate an ultrasonic passband method shows high frequency components diminish faster than low frequency components, and therefore the ultrasonic passband shifts to the low frequency side due to ASR damage. The test results also show that the ultrasonic passband is logically related to specimen size. We also demonstrate a stretching factor method is able to track the progress of ASR damage in concrete very well. These methods are shown to be more reliable than attenuation spectrum or attenuation methods that do not detect the ASR damage in concrete at early stages.

  14. Microstructural, mechanical, corrosion and cytotoxicity characterization of the hot forged FeMn30(wt.%) alloy.

    Science.gov (United States)

    Čapek, Jaroslav; Kubásek, Jiří; Vojtěch, Dalibor; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-01-01

    An interest in biodegradable metallic materials has been increasing in the last two decades. Besides magnesium based materials, iron-manganese alloys have been considered as possible candidates for fabrication of biodegradable stents and orthopedic implants. In this study, we prepared a hot forged FeMn30 (wt.%) alloy and investigated its microstructural, mechanical and corrosion characteristics as well as cytotoxicity towards mouse L 929 fibroblasts. The obtained results were compared with those of iron. The FeMn30 alloy was composed of antiferromagnetic γ-austenite and ε-martensite phases and possessed better mechanical properties than iron and even that of 316 L steel. The potentiodynamic measurements in simulated body fluids showed that alloying with manganese lowered the free corrosion potential and enhanced the corrosion rate, compared to iron. On the other hand, the corrosion rate of FeMn30 obtained by a semi-static immersion test was significantly lower than that of iron, most likely due to a higher degree of alkalization in sample surrounding. The presence of manganese in the alloy slightly enhanced toxicity towards the L 929 cells; however, the toxicity did not exceed the allowed limit and FeMn30 alloy fulfilled the requirements of the ISO 10993-5 standard. Copyright © 2015 Elsevier B.V. All rights reserved.

  15. Determination of interfacial heat transfer coefficient for TC11 titanium alloy hot forging

    Science.gov (United States)

    Lu, Baoshan; Wang, Leigang; Geng, Zhe; Huang, Yao

    2017-10-01

    In this paper, based on self-developed experimental apparatus, the upsetting test of TC11 titanium alloy on the hot flat die was conducted and Beck's nonlinear inverse estimation method was adopted to calculate the interfacial heat transfer coefficient (IHTC) and the change rules of IHTC following billet deformation rate, average interfacial temperature and holding time were investigated respectively. Experimental results indicate that IHTC increases with the increase of deformation rate as a whole, and the billet deformation heat and interfacial friction heat during forming that remarkably contribute to IHTC and the contributions by heat conduction to IHTC is differ from that by friction; the glass lubricant coated on the billet surface that weakens the heat transfer situation in the early stage of forging, however, this blocking effect of lubricant on IHTC soon vanishes with increasing deformation rate and it enhances the interface heat transfer later; the average interfacial temperature impacts on IHTC in many aspects and a high average interfacial temperature IHTC corresponds to a high IHTC when the deformation rate is certain, but this changing trend is not monotonous; the IHTC decreases with the increase of holding time due to oxidation. After certain holding time, the IHTC is only related to temperature and pressure in the absence of deformation rate, and the influence of pressure on IHTC is larger than that of temperature on it.

  16. Quench-Induced Stresses in AA2618 Forgings for Impellers: A Multiphysics and Multiscale Problem

    Science.gov (United States)

    Chobaut, Nicolas; Saelzle, Peter; Michel, Gilles; Carron, Denis; Drezet, Jean-Marie

    2015-05-01

    In the fabrication of heat-treatable aluminum parts such as AA2618 compressor impellers for turbochargers, solutionizing and quenching are key steps to obtain the required mechanical characteristics. Fast quenching is necessary to avoid coarse precipitation as it reduces the mechanical properties obtained after heat treatment. However, fast quenching induces residual stresses that can cause unacceptable distortions during machining. Furthermore, the remaining residual stresses after final machining can lead to unfavorable stresses in service. Predicting and controlling internal stresses during the whole processing from heat treatment to final machining is therefore of particular interest to prevent negative impacts of residual stresses. This problem is multiphysics because processes such as heat transfer during quenching, precipitation phenomena, thermally induced deformations, and stress generation are interacting and need to be taken into account. The problem is also multiscale as precipitates of nanosize form during quenching at locations where the cooling rate is too low. This precipitation affects the local yield strength of the material and thus impacts the level of macroscale residual stresses. A thermomechanical model accounting for precipitation in a simple but realistic way is presented. Instead of modelling precipitation that occurs during quenching, the model parameters are identified using a limited number of tensile tests achieved after representative interrupted cooling paths in a Gleeble machine. The simulation results are compared with as-quenched residual stresses in a forging measured by neutron diffraction.

  17. Finite element method analysis of cold forging for deformation and densification of Mo alloyed sintered steel

    Science.gov (United States)

    Kamakoshi, Y.; Nishida, S.; Kanbe, K.; Shohji, I.

    2017-10-01

    In recent years, powder metallurgy (P/M) materials have been expected to be applied to automobile products. Then, not only high cost performance but also more strength, wear resistance, long-life and so on are required for P/M materials. As an improvement method of mechanical properties of P/M materials, a densification is expected to be one of effective processes. In this study, to examine behaviours of the densification of Mo-alloyed sintered steel in a cold-forging process, finite element method (FEM) analysis was performed. Firstly, a columnar specimen was cut out from the inner part of a sintered specimen and a load-stroke diagram was obtained by the compression test. 2D FEM analysis was performed using the obtained load-stroke diagram. To correct the errors of stress between the porous mode and the rigid-elastic mode of analysis software, the analysis of a polynominal approximation was performed. As a result, the modified true stress-true strain diagram was obtained for the sintered steel with the densification. Afterwards, 3D FEM analysis of backward extrusion was carried out using the modified true stress-true strain diagram. It was confirmed that both the shape and density of the sintered steel analyzed by new FEM analysis that we suggest correspond well with experimental ones.

  18. Research on Radial Motion Characteristic of the Cropping Hammer in Radial-Forging Cropping Method

    Directory of Open Access Journals (Sweden)

    Lijun Zhang

    2015-01-01

    Full Text Available The radial loading form applied to the bar is very important for reducing or avoiding the impact and vibration of the radial-forging cropping system and obtaining the high-quality cross section. A new radial stroke loading curve of the cropping hammer based on the cycloid form is proposed and the dynamic model of radial stroke loading mechanism is built. With the aim of obtaining the equivalent stiffness of the bar with V-shaped notch, which is a key parameter affecting the dynamic characteristic of radial stroke loading mechanism, the analytic model of the bar is built and the simulation experiments are designed by means of the orthogonal test method. The analytical results show that the diameter of the bar has the significant influence on the equivalent stiffness of the bar. Furthermore, the equivalent stiffness of the bar with V-shaped notch can be directly calculated according to the equivalent stiffness of smooth bar when h/d0.15. By using the cycloid stroke curve, the cropping experimental results for 45 steel bars and 20 steel bars show that the radial impact and vibration of the cropping system are decreased and the bar cross-section qualities have been significantly improved.

  19. Premature failure analysis of forged cold back-up roll in a continuous tandem mill

    International Nuclear Information System (INIS)

    Rad, Hamid Reza Bakhsheshi; Monshi, Ahmad; Idris, Mohd Hasbullah; Kadir, Mohammed Rafiq Abdul; Jafari, Hassan

    2011-01-01

    Highlights: → Metal wrapping and strip welding in work/back-up rolls contact zone caused spalling. → MnS inclusion and pore initiated crack which propagated in milling led to spalling. → Retained austenite conversion to α'-martensite accelerated spalling failure. → Needle shaped carbide (Fe,Mo,Cr) 7 C 3 , may cause poor service life of back-up roll. -- Abstract: In this paper, premature failure of a forged back-up roll from a continuous tandem mill was investigated. Microstructural evolutions of the spalled specimen and surface of the roll were characterized by optical microscopy, X-ray diffraction, scanning electron microscopy and ferritscopy, while hardness value of the specimen was measured by Vickers hardness testing. The results revealed that the presence of pore and MnS inclusion with spherical and oval morphologies were the main contributing factors responsible for the poor life of the back-up roll. In addition, metal pick up and subsequently strip welding on the surface of the work roll were found as the major causes of failure in work roll which led to spalling occurrence in the back-up roll. Furthermore, relatively high percentage of retained austenite, say 9%, in outer surface of the back-up roll contributed spalling due to conversion of this meta-stable phase to martensite and creation of volume expansion on the outer surface through work hardening during mill campaign.

  20. Evaluation of computer-based ultrasonic inservice inspection systems

    Energy Technology Data Exchange (ETDEWEB)

    Harris, R.V. Jr.; Angel, L.J.; Doctor, S.R.; Park, W.R.; Schuster, G.J.; Taylor, T.T. [Pacific Northwest Lab., Richland, WA (United States)

    1994-03-01

    This report presents the principles, practices, terminology, and technology of computer-based ultrasonic testing for inservice inspection (UT/ISI) of nuclear power plants, with extensive use of drawings, diagrams, and LTT images. The presentation is technical but assumes limited specific knowledge of ultrasonics or computers. The report is divided into 9 sections covering conventional LTT, computer-based LTT, and evaluation methodology. Conventional LTT topics include coordinate axes, scanning, instrument operation, RF and video signals, and A-, B-, and C-scans. Computer-based topics include sampling, digitization, signal analysis, image presentation, SAFI, ultrasonic holography, transducer arrays, and data interpretation. An evaluation methodology for computer-based LTT/ISI systems is presented, including questions, detailed procedures, and test block designs. Brief evaluations of several computer-based LTT/ISI systems are given; supplementary volumes will provide detailed evaluations of selected systems.