Rice husk (RH) as additive in fly ash based geopolymer mortar

Science.gov (United States)

Yahya, Zarina; Razak, Rafiza Abd; Abdullah, Mohd Mustafa Al Bakri; Rahim, Mohd Azrin Adzhar; Nasri, Armia

2017-09-01

In recent year, the Ordinary Portland Cement (OPC) concrete is vastly used as main binder in construction industry which lead to depletion of natural resources in order to manufacture large amount of OPC. Nevertheless, with the introduction of geopolymer as an alternative binder which is more environmental friendly due to less emission of carbon dioxide (CO2) and utilized waste materials can overcome the problems. Rice husk (RH) is an agricultural residue which can be found easily in large quantity due to production of paddy in Malaysia and it's usually disposed in landfill. This paper investigated the effect of rice husk (RH) content on the strength development of fly ash based geopolymer mortar. The fly ash is replaced with RH by 0%, 5%, 10%, 15% and 20% where the sodium silicate and sodium hydroxide was used as alkaline activator. A total of 45 cubes were casted and their compressive strength, density and water absorption were evaluated at 1, 3, and 7 days. The result showed compressive strength decreased when the percentage of RH increased. At 5% replacement of RH, the maximum strength of 17.1MPa was recorded at day 7. The geopolymer has lowest rate of water absorption (1.69%) at 20% replacement of RH. The density of the sample can be classified as lightweight geopolymer concrete.

Synergetic use of lignite fly ash and metallurgical converter slag in geopolymer concrete

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Gábor Mucsi

2014-08-01

Full Text Available The application and utilization of the industrial wastes and by-products in the construction industry is a key issue from an environmental and economic point of view. The increased use of lignite has substantially increased the available quantities of lignite fired power plant fly ash, which can be mainly classified as class C fly ash. The utilization of such raw material however has some difficulties. In the present paper lignite fired power station fly ash and metallurgical converter slag were used for the production of geopolymer concrete. The fly ash was used as a geopolymer based binder material, and a converter slag as aggregate, thus created a geopolymer concrete which contains mainly industrial wastes. As preliminary test experimental series were carried out using andesite as aggregate. The optimal aggregate/binder ratio was determined. The effect of the amount of alkaline activator solution in the binder, the aggregate type on the geopolymer concretes’ compressive strength and density was investigated. Furthermore, the physical properties - freeze-thaw resistance and particle size distribution - of the applied aggregates were measured as well. As a result of the experiments it was found that physical properties of the andesite and converter slag aggregate was close. Therefore andesite can be replaced by converter slag in the concrete mixture. Additionally, geopolymer concrete with nearly 20 MPa compressive strength was produced from class C fly ash and converter slag.

Optimum mix for fly ash geopolymer binder based on workability and compressive strength

Science.gov (United States)

Arafa, S. A.; Ali, A. Z. M.; Awal, A. S. M. A.; Loon, L. Y.

2018-04-01

The request of concrete is increasing every day for sustaining the necessity of development of structure. The production of OPC not only consumes big amount of natural resources and energy, but also emit significant quantity of CO2 to the atmosphere. Therefore, it is necessary to find alternatives like Geopolymer to make the concrete environment friendly. Geopolymer is an inorganic alumino-silicate compound, produced from fly ash. This paper describes the experimental work conducted by casting 40 geopolymer paste mixes, and was cured at 80°C for 24 h to evaluate the effect of various parameters affecting the workability and compressive strength. Alkaline solution to fly ash ratio and sodium hydroxide (NaOH) concentration were chosen as the key parameters of strength and workability. Laboratory investigation with different percentage of sodium hydroxide concentration and different alkaline liquid to fly ash ratio reveals that the optimum ratios are 10 M, AL/FA=0.5. It has generally been found that the workability decreased and the compressive strength increased with an increase in the concentration of sodium hydroxide solution. However, workability was increased and the compressive strength was decreased with the increase in the ratio of fly ash to alkaline solution.

Fracture behaviour of heat cured fly ash based geopolymer concrete

International Nuclear Information System (INIS)

Sarker, Prabir K.; Haque, Rashedul; Ramgolam, Karamchand V.

2013-01-01

Highlights: ► Fly ash geopolymer (GPC) can help reduce carbon footprint of concrete. ► Fracture behaviour of GPC as compared to OPC concrete was studied. ► Fracture energy of GPC was similar to that of OPC concrete. ► GPC showed higher fracture toughness than OPC concrete. ► Higher bond strength resulted in higher crack resistance of GPC. -- Abstract: Use of fly ash based geopolymer as an alternative binder can help reduce CO 2 emission of concrete. The binder of geopolymer concrete (GPC) is different from that of ordinary Portland cement (OPC) concrete. Thus, it is necessary to study the effects of the geopolymer binder on the behaviour of concrete. In this study, the effect of the geopolymer binder on fracture characteristics of concrete has been investigated by three point bending test of RILEM TC 50 – FMC type notched beam specimens. The peak load was generally higher in the GPC specimens than the OPC concrete specimens of similar compressive strength. The failure modes of the GPC specimens were found to be more brittle with relatively smooth fracture planes as compared to the OPC concrete specimens. The post-peak parts of the load–deflection curves of GPC specimens were steeper than that of OPC concrete specimens. Fracture energy calculated by the work of fracture method was found to be similar in both types of concrete. Available equations for fracture energy of OPC concrete yielded conservative estimations of fracture energy of GPC. The critical stress intensity factor of GPC was found to be higher than that of OPC concrete. The different fracture behaviour of GPC is mainly because of its higher tensile strength and bond strength than OPC concrete of the same compressive strength.

Novel porous fly-ash containing geopolymer monoliths for lead adsorption from wastewaters

Energy Technology Data Exchange (ETDEWEB)

Novais, Rui M., E-mail: ruimnovais@ua.pt; Buruberri, L.H.; Seabra, M.P.; Labrincha, J.A.

2016-11-15

Highlights: • Porous fly ash containing-geopolymer monoliths for lead adsorption were developed. • Geopolymers’ porosity and pH of the ion solution controls the adsorption capacity. • Lead adsorption by the geopolymer monoliths up to 6.34 mg/g was observed. • These novel adsorbents can be used in packed beds that are easily collected. • The reuse of biomass fly ash wastes as raw material ensures waste valorization. - Abstract: In this study novel porous biomass fly ash-containing geopolymer monoliths were produced using a simple and flexible procedure. Geopolymers exhibiting distinct total porosities (ranging from 41.0 to 78.4%) and low apparent density (between 1.21 and 0.44 g/cm{sup 3}) were fabricated. Afterwards, the possibility of using these innovative materials as lead adsorbents under distinct conditions was evaluated. Results demonstrate that the geopolymers’ porosity and the pH of the ion solution strongly affect the lead adsorption capacity. Lead adsorption by the geopolymer monoliths ranged between 0.95 and 6.34 mg{sub lead}/g{sub geopolymer}. More porous geopolymers presented better lead removal efficiency, while higher pH in the solution reduced their removal ability, since metal precipitation is enhanced. These novel geopolymeric monoliths can be used in packed beds that are easily collected when exhausted, which is a major advantage in comparison with the use of powdered adsorbents. Furthermore, their production encompasses the reuse of biomass fly-ash, mitigating the environmental impact associated with this waste disposal, while decreasing the adsorbents production costs.

Fire Related Temperature Resistance of Fly Ash Based Geopolymer Mortar

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Jeyalakshmi R.

2017-01-01

Full Text Available The study presented in this paper is on the effect of heat treatment on fly ash based geopolymer mortar synthesized from fly ash (Class F –Low lime using alkaline binary activator solution containing sodium hydroxide (18 M and sodium silicate solution (MR 2.0, cured at 80oC for 24 h. 7 days aged specimen heated at elevated temperature (200°C, 400°C, 600°C and 800°C for the sustained period of 2hrs. The TGA/DTA analysis and thermal conductivity measurement as per ASTM C113 were carried out besides the compressive strengths. The thermal stability of the fly ash mortar at elevated temperature was found to be high as reflected in the observed value of f800°C/f30°C being more than 1 and this ratio was raised to about 1.3 with the addition of 2% Zirconium di oxide (ZrO2. No visible cracks were found on the specimens with and without ZrO2 when 800°C was sustained for 4 hrs in smaller specimens of size: 50 mm diameter x 100 mm height and in also bigger size specimens: 22 cm × 11 cm × 7 cm specimens. TGA/DTA analysis of the geopolymer paste showed that the retention of mass was around 90%. The addition of ZrO2 improved thermal resistance. The micro structure of the matrix found to be intact even at elevated temperature that was evident from the FESEM studies.

Effect of Alkaline Activator to Fly Ash Ratio for Geopolymer Stabilized Soil

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Abdullah Muhammad Sofian

2017-01-01

Full Text Available Geopolymer technology have been developed and explored especially in the construction material field. However, lack of research related to geopolymer stabilized soil. In this research, the utilization of geopolymer has been investigated to stabilize the soil including the factors that affecting the geopolymerization process. Unconfined compressive test (UCT used as indicator to the strength development and hence evaluating the performance of geopolymer stabilized soil. This paper focusing on the effect of fly ash/alkaline activator ratio, Na2SiO3/NaOH ratio and curing time on geopolymer stabilized soil. A various mix design at different fly ash/alkaline activator ratio, Na2SiO3/NaOH ratio were prepared and cured for 7 and 28 days. Molarity and the percentage of geopolymer to soil were fixed at 10 molar and 8 percent respectively. Then, the UCT tests were carried out on 38mm diameter x 76mm height specimens. The highest strength obtained at the fly ash/alkaline activator ratio 2.5 and Na2SiO3/NaOH ratio 2.0 at 28 days curing time.

Effect of fire exposure on cracking, spalling and residual strength of fly ash geopolymer concrete

International Nuclear Information System (INIS)

Sarker, Prabir Kumar; Kelly, Sean; Yao, Zhitong

2014-01-01

Highlights: • Fire endurance of fly ash geopolymer concrete has been studied. • No spalling in geopolymer concrete cylinders up to 1000 °C fire. • Less cracking and better fire endurance of geopolymer concrete than OPC concrete. • Geopolymer microstructure remained stable up to 1000 °C fire. - Abstract: Fly ash based geopolymer is an emerging alternative binder to cement for making concrete. The cracking, spalling and residual strength behaviours of geopolymer concrete were studied in order to understand its fire endurance, which is essential for its use as a building material. Fly ash based geopolymer and ordinary portland cement (OPC) concrete cylinder specimens were exposed to fires at different temperatures up to 1000 °C, with a heating rate of that given in the International Standards Organization (ISO) 834 standard. Compressive strength of the concretes varied in the range of 39–58 MPa. After the fire exposures, the geopolymer concrete specimens were found to suffer less damage in terms of cracking than the OPC concrete specimens. The OPC concrete cylinders suffered severe spalling for 800 and 1000 °C exposures, while there was no spalling in the geopolymer concrete specimens. The geopolymer concrete specimens generally retained higher strength than the OPC concrete specimens. The Scanning Electron Microscope (SEM) images of geopolymer concrete showed continued densification of the microstructure with the increase of fire temperature. The strength loss in the geopolymer concrete specimens was mainly because of the difference between the thermal expansions of geopolymer matrix and the aggregates

An Investigation of Bond Strength of Reinforcing Bars in Fly Ash and GGBS Based Geopolymer Concrete

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Boopalan C.

2017-01-01

Full Text Available Geopolymers are amorphous aluminosilicate materials. Geopolymers are binders formed by alkali activation of Geopolymer Source Materials (GSM using an alkaline activator solution. Concretes made using Geopolymer binders are excellent alternative to the Ordinary Portland Cement concretes from strength, durability, and ecological considerations. Especially, usage of industrial waste materials such as Fly Ash and Slags as GSMs considerably lower the carbon footprint of concrete and mitigate the damage due to the unscientific dumping/disposal of these materials. To use the Geopolymer concrete (GPC for reinforced structural members, the composite action of reinforcing bars with Geopolymer concrete i.e. the bond behaviour should be well understood. This paper describes the bond behaviour of 12mm and 16mm dia. bars embedded in Fly ash and GGBS based Geopolymer concrete and conventional Portland Pozzolana cement concrete specimens investigated using the pull-out tests as per Indian Standard Code IS:2770(Part-I; the bond stresses and corresponding slips were found out. The bond stress increased with increase in compressive strength. The peak bond stress was found to be 4.3 times more than the design bond stress as per IS:456-2000. The Geopolymer concretes possess higher bond strength compared to the conventional cement concretes.

The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

KAUST Repository

Oh, Jae Eun

2010-02-01

The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 °C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na. © 2009 Elsevier Ltd.

The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

International Nuclear Information System (INIS)

Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

2010-01-01

The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order to increase the crystallinity of the product the reactions were carried out at 80 deg. C. We found that hydrotalcite formed in both the alkali-activated slag cements and the fly ash-based geopolymers. Hydroxycancrinite, one member of the ABC-6 family of zeolites, was found only in the fly ash geopolymers. Assuming that the predominantly amorphous geopolymer formed under ambient conditions relates to the crystalline phases found when the mixture is cured at high temperature, we propose that the structure of this zeolitic precursor formed in Na-based high alkaline environment can be regarded as a disordered form of the basic building unit of the ABC-6 group of zeolites which includes poly-types such as hydroxycancrinite, hydroxysodalite and chabazite-Na.

Superplasticizer Addition to Carbon Fly Ash Geopolymers Activated at Room Temperature.

Science.gov (United States)

Carabba, Lorenza; Manzi, Stefania; Bignozzi, Maria Chiara

2016-07-18

Present concerns about global warming due to the greenhouse emissions in the atmosphere have pushed the cement industry to research alternatives to ordinary Portland cement (OPC). Geopolymer binder may constitute a possible breakthrough in the development of sustainable materials: understanding the effectiveness and the influences of superplasticizers on geopolymer systems is one of the essential requirements for its large-scale implementation. This study aims to investigate the possibility of using commercially available chemical admixtures designed for OPC concrete, to improve fresh properties of fly ash-based geopolymers and mortars. A special emphasis is laid upon evaluating their influence on mechanical and microstructural characteristics of the hardened material realized under room-temperature curing conditions. Results indicate that the addition of a polycarboxylic ether-based superplasticizer, in the amount of 1.0 wt. % by mass of fly ash, promotes an improvement in workability without compromising the final strength of the hardened material. Moreover, the addition of the polycarboxylic ether- and acrylic-based superplasticizers induces a refinement in the pore structure of hardened mortar leading to a longer water saturation time.

A Comprehensive Study of the Polypropylene Fiber Reinforced Fly Ash Based Geopolymer

DEFF Research Database (Denmark)

Ranjbar, Navid; Mehrali, Mehdi; Behnia, Arash

2016-01-01

and long term impacts of different volume percentages of polypropylene fiber (PPF) reinforcement on fly ash based geopolymer composites. Different characteristics of the composite were compared at fresh state by flow measurement and hardened state by variation of shrinkage over time to assess the response...... of composites under flexural and compressive load conditions. The fiber-matrix interface, fiber surface and toughening mechanisms were assessed using field emission scan electron microscopy (FESEM) and atomic force microscopy (AFM). The results show that incorporation of PPF up to 3 wt % into the geopolymer......As a cementitious material, geopolymers show a high quasi-brittle behavior and a relatively low fracture energy. To overcome such a weakness, incorporation of fibers to a brittle matrix is a well-known technique to enhance the flexural properties. This study comprehensively evaluates the short...

Sulfate resistance of fly ash-based geopolymer mortar

Science.gov (United States)

Saloma, Iqbal, Maulid Muhammad; Aqil, Ibnu

2017-09-01

This paper presents sulfuric acid attack of fly ash-based geopolymer mortar. Precursor used in this study was fly ash, and activator used was NaOH and Na2SiO3. The ratio of activator/precursor, ratio of Na2SiO3/NaOH, and ratio of fine aggregate/precursor is 0.42, 2.00, and 2.00, respectively. The molar concentration of NaOH which was used were 8, 10, 12, 14, and 16 M. This study used cube specimen with 5 cm x 5 cm x 5 cm. The results showed that the higher the molar concentration of NaOH, the lower the weight loss. Maximum percentage of weight loss is 3.54% occured for the specimen with molar concentration of NaOH 8 M. The compressive strength for all specimens decreased due to the longer duration of immersion in sulfuric acid solution. However, this percentage of decreasing for compressive strength will be as lower as increasing the molar concentration of NaOH used. The maximum percentage of decreasing is 35.49% for specimen with NaOH 8 M with 90 days of immersion.

Experimental study on workability of alkali activated fly ash and slag-based geopolymer concretes

NARCIS (Netherlands)

Arbi, K.A.; Nedeljkovic, M.; Zuo, Y.; Grunewald, S.; Keulen, A.; Ye, G.

2015-01-01

This paper presents an investigation on workability and strength of geopolymer concrete made of fly ash (FA), blast furnace slag (BFS) and a multicompound activator of Na2SiO3 and NaOH solutions. The FA/BFS ratios were 100:0, 70:30, 60:40, 50:50, 40:60, 30:70 and 0:100. The workability of geopolymer

Micostructural and mechanical properties of geopolymers synthesised from three coal fly ashes from South Africa

CSIR Research Space (South Africa)

Dludlu, MK

2017-01-01

Full Text Available In this study, coal fly ashes (CFAs) from three different boiler sites in South Africa, Eskom (E coal fly ash), George Mukhari Academic Hospital (GMH coal fly ash), and KarboChem (KBC coal fly ash), were used to produce geopolymers. The coal fly...

Synthesis of a one-part geopolymer system for soil stabilizer using fly ash and volcanic ash

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Tigue April Anne S.

2018-01-01

Full Text Available A novel approach one-part geopolymer was employed to investigate the feasibility of enhancing the strength of in-situ soil for possible structural fill application in the construction industry. Geopolymer precursors such as fly ash and volcanic ash were utilized in this study for soil stabilization. The traditional geopolymer synthesis uses soluble alkali activators unlike in the case of ordinary Portland cement where only water is added to start the hydration process. This kind of synthesis is an impediment to geopolymer soil stabilizer commercial viability. Hence, solid alkali activators such as sodium silicate (SS, sodium hydroxide (SH, and sodium aluminate (SA were explored. The influence of amount of fly ash (15% and 25%, addition of volcanic ash (0% and 12.5%, and ratio of alkali activator SS:SH:SA (50:50:0, 33:33:33, 50:20:30 were investigated. Samples cured for 28 days were tested for unconfined compressive strength (UCS. To evaluate the durability, sample yielding highest UCS was subjected to sulfuric acid resistance test for 28 days. Analytical techniques such as X-ray fluorescence (XRF, X-ray diffraction (XRD, and scanning electron microscope/energy-dispersive X-ray spectroscopy (SEM/EDX were performed to examine the elemental composition, mineralogical properties, and microstructure of the precursors and the geopolymer stabilized soil.

Strength Performance of Blended Ash Based Geopolymer Mortar

Science.gov (United States)

Zahib, Zaidahtulakmal M.; Kamaruddin, Kartini; Saman, Hamidah M.

2018-03-01

Geopolymer is a based on inorganic alumino-silicate binder system. Geopolymeric materials are formed using materials that containing silica and aluminium such as fly ash and rice husk ash, which activated by alkaline solution. This paper presents the study on the effect of replacement of SSA in RHA based geopolymer, types of curing and different molarity of NaOH used on the strength of Sewage Sludge Ash (SSA) and Rice Husk Ash (RHA) based geopolymer mortar incorporating with three (3) different mix proportions. Based geopolymer mortar was synthesized from treated sewage sludge and rice husk undergoing incineration process in producing ashes, activated with sodium silicate and sodium hydroxide solution by ratio of 2.5:1 and solution to ash ratio of 1:1. Molarity of 8M and 10M NaOH were used. The percentages of SSA replacement were 0%, 10% and 20% by weight. Compressive strength was conducted at age 7, 14 and 28 days to see the development of strength with two curing regimes, which are air curing and oven curing (60°C for 24 hours). From the research conducted, the ultimate compressive strength (6.28MPa) was obtained at zero replacement of SSA taken at 28 days of oven curing with 10M of NaOH. This shows that RHA, which is rich in silica content is enough to enhance the strength of geopolymer mortar especially with high molarity of NaOH.

A Comprehensive Study of the Polypropylene Fiber Reinforced Fly Ash Based Geopolymer.

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Navid Ranjbar

Full Text Available As a cementitious material, geopolymers show a high quasi-brittle behavior and a relatively low fracture energy. To overcome such a weakness, incorporation of fibers to a brittle matrix is a well-known technique to enhance the flexural properties. This study comprehensively evaluates the short and long term impacts of different volume percentages of polypropylene fiber (PPF reinforcement on fly ash based geopolymer composites. Different characteristics of the composite were compared at fresh state by flow measurement and hardened state by variation of shrinkage over time to assess the response of composites under flexural and compressive load conditions. The fiber-matrix interface, fiber surface and toughening mechanisms were assessed using field emission scan electron microscopy (FESEM and atomic force microscopy (AFM. The results show that incorporation of PPF up to 3 wt % into the geopolymer paste reduces the shrinkage and enhances the energy absorption of the composites. While, it might reduce the ultimate flexural and compressive strength of the material depending on fiber content.

Optimizing and Characterizing Geopolymers from Ternary Blend of Philippine Coal Fly Ash, Coal Bottom Ash and Rice Hull Ash

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Martin Ernesto Kalaw

2016-07-01

Full Text Available Geopolymers are inorganic polymers formed from the alkaline activation of amorphous alumino-silicate materials resulting in a three-dimensional polymeric network. As a class of materials, it is seen to have the potential of replacing ordinary Portland cement (OPC, which for more than a hundred years has been the binder of choice for structural and building applications. Geopolymers have emerged as a sustainable option vis-à-vis OPC for three reasons: (1 their technical properties are comparable if not better; (2 they can be produced from industrial wastes; and (3 within reasonable constraints, their production requires less energy and emits significantly less CO2. In the Philippines, the use of coal ash, as the alumina- and silica- rich geopolymer precursor, is being considered as one of the options for sustainable management of coal ash generation from coal-fired power plants. However, most geopolymer mixes (and the prevalent blended OPC use only coal fly ash. The coal bottom ash, having very few applications, remains relegated to dumpsites. Rice hull ash, from biomass-fired plants, is another silica-rich geopolymer precursor material from another significantly produced waste in the country with only minimal utilization. In this study, geopolymer samples were formed from the mixture of coal ash, using both coal fly ash (CFA and coal bottom ash (CBA, and rice hull ash (RHA. The raw materials used for the geopolymerization process were characterized using X-ray fluorescence spectroscopy (XRF for elemental and X-ray diffraction (XRD for mineralogical composition. The raw materials’ thermal stability and loss on ignition (LOI were determined using thermogravimetric analysis (TGA and reactivity via dissolution tests and inductively-coupled plasma mass spectrometry (ICP analysis. The mechanical, thermal and microstructural properties of the geopolymers formed were analyzed using compression tests, Fourier transform infra-red spectroscopy (FTIR

Optimizing and Characterizing Geopolymers from Ternary Blend of Philippine Coal Fly Ash, Coal Bottom Ash and Rice Hull Ash.

Science.gov (United States)

Kalaw, Martin Ernesto; Culaba, Alvin; Hinode, Hirofumi; Kurniawan, Winarto; Gallardo, Susan; Promentilla, Michael Angelo

2016-07-15

Geopolymers are inorganic polymers formed from the alkaline activation of amorphous alumino-silicate materials resulting in a three-dimensional polymeric network. As a class of materials, it is seen to have the potential of replacing ordinary Portland cement (OPC), which for more than a hundred years has been the binder of choice for structural and building applications. Geopolymers have emerged as a sustainable option vis-à-vis OPC for three reasons: (1) their technical properties are comparable if not better; (2) they can be produced from industrial wastes; and (3) within reasonable constraints, their production requires less energy and emits significantly less CO₂. In the Philippines, the use of coal ash, as the alumina- and silica- rich geopolymer precursor, is being considered as one of the options for sustainable management of coal ash generation from coal-fired power plants. However, most geopolymer mixes (and the prevalent blended OPC) use only coal fly ash. The coal bottom ash, having very few applications, remains relegated to dumpsites. Rice hull ash, from biomass-fired plants, is another silica-rich geopolymer precursor material from another significantly produced waste in the country with only minimal utilization. In this study, geopolymer samples were formed from the mixture of coal ash, using both coal fly ash (CFA) and coal bottom ash (CBA), and rice hull ash (RHA). The raw materials used for the geopolymerization process were characterized using X-ray fluorescence spectroscopy (XRF) for elemental and X-ray diffraction (XRD) for mineralogical composition. The raw materials' thermal stability and loss on ignition (LOI) were determined using thermogravimetric analysis (TGA) and reactivity via dissolution tests and inductively-coupled plasma mass spectrometry (ICP) analysis. The mechanical, thermal and microstructural properties of the geopolymers formed were analyzed using compression tests, Fourier transform infra-red spectroscopy (FTIR), scanning

THE CHARACTERIZATION OF THE Ca-K GEOPOLYMER/SOLIDIFIED FLUID FLY-ASH INTERLAYER

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Ivana Perna

2016-12-01

Full Text Available A Ca-K geopolymer matrix based on clay material and blast-furnace slag was filled with aggregates, ash pellets made from fluid fly ash, and the interlayer formed between the two components was studied. The scanning electron-microscopy investigation of the inseparable interlayer demonstrated that the pellets were not only enveloped in a geopolymer matrix but also incorporated through a thin, yet identifiable, surface pellet layer. The migration of calcium and potassium ions was detected and that changes in the quantity of these ions arise from their mobility. The interlayer on the edges of ash pellets was also studied by infrared analysis, which in this layer proved bands belonging to both participants, the matrix and the pellets. Based on the results, two different materials prepared from wastes could be used for the preparation of a new composite material and thus facilitate waste-material disposal.

Innovative Fly Ash Geopolymer-Epoxy Composites: Preparation, Microstructure and Mechanical Properties

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Giuseppina Roviello

2016-06-01

Full Text Available The preparation and characterization of composite materials based on geopolymers obtained from fly ash and epoxy resins are reported for the first time. These materials have been prepared through a synthetic method based on the concurrent reticulation of the organic and inorganic components that allows the formation of hydrogen bonding between the phases, ensuring a very high compatibility between them. These new composites show significantly improved mechanical properties if compared to neat geopolymers with the same composition and comparable performances in respect to analogous geopolymer-based composites obtained starting from more expensive raw material such as metakaolin. The positive combination of an easy synthetic approach with the use of industrial by-products has allowed producing novel low cost aluminosilicate binders that, thanks to their thixotropicity and good adhesion against materials commonly used in building constructions, could be used within the field of sustainable building.

Experimental Study on Rise Husk Ash & Fly Ash Based Geo-Polymer Concrete Using M-Sand

Science.gov (United States)

Nanda Kishore, G.; Gayathri, B.

2017-08-01

Serious environmental problems by means of increasing the production of Ordinary Portland cement (OPC), which is conventionally used as the primary binder to produce cement concrete. An attempt has been made to reduce the use of ordinary Portland cement in cement concrete. There is no standard mix design of geo-polymer concrete, an effort has been made to know the physical, chemical properties and optimum mix of geo-polymer concrete mix design. Concrete cubes of 100 x 100 x 100 mm were prepared and cured under steam curing for about 24 hours at temperature range of 40°C to 60°C. Fly ash is replaced partially with rice husk ash at percentage of 10%, 15% and 25%. Sodium hydroxide and sodium silicate are of used as alkaline activators with 5 Molar and 10 Molar NaOH solutions. Natural sand is replaced with manufacture sand. Test results were compared with controlled concrete mix of grade M30. The results shows that as the percentage of rice husk ash and water content increases, compressive strength will be decreases and as molarity of the alkaline solution increases, strength will be increases.

Utilisation of steel furnace slag coarse aggregate in a low calcium fly ash geopolymer concrete

International Nuclear Information System (INIS)

Khan, M.S.H.; Castel, Arnaud; Akbarnezhad, A.; Foster, Stephen J.; Smith, Marc

2016-01-01

This paper evaluates the performance of steel furnace slag (SFS) coarse aggregate in blended slag and low calcium fly ash geopolymer concrete (GPC). The geopolymer binder is composed of 90% of low calcium fly ash and 10% of ground granulated blast furnace slag (GGBFS). Mechanical and physical properties, shrinkage, and detailed microstructure analysis were carried out. The results showed that geopolymer concrete with SFS aggregate offered higher compressive strength, surface resistivity and pulse velocity than that of GPC with traditional aggregate. The shrinkage results showed no expansion or swelling due to delayed calcium oxide (CaO) hydration after 320 days. No traditional porous interfacial transition zone (ITZ) was detected using scanning electron microscopy, indicating a better bond between SFS aggregate and geopolymer matrix. Energy dispersive spectroscopy results further revealed calcium (Ca) diffusion at the vicinity of ITZ. Raman spectroscopy results showed no new crystalline phase formed due to Ca diffusion. X-ray fluorescence result showed Mg diffusion from SFS aggregate towards geopolymer matrix. The incorporation of Ca and Mg into the geopolymer structure and better bond between SFS aggregate and geopolymer matrix are the most likely reasons for the higher compressive strength observed in GPC with SFS aggregate.

Effect of hydrated lime on compressive strength mortar of fly ash laterite soil geopolymer mortar

Science.gov (United States)

Wangsa, F. A.; Tjaronge, M. W.; Djamaluddin, A. R.; Muhiddin, A. B.

2017-11-01

This paper explored the suitability of fly ash, hydrated lime, and laterite soil with several activator (sodium hydroxide and sodium tiosulfate) to produce geopolymer mortar. Furthermore, the heat that released by hydrated lime was used instead of oven curing. In order to produce geopolymer mortar without oven curing, three variations of curing condition has been applied. Based on the result, all the curing condition showed that the hardener mortar can be produced and exhibited the increasing of compressive strength of geopolymer mortar from 3 days to 7 days without oven curing.

Fly ash/Kaolin based geopolymer green concretes and their mechanical properties

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F.N. Okoye

2015-12-01

Full Text Available Geopolymer concrete mixes were cast using fly ash, kaolin, sodium hydroxide, potassium hydroxide, sodium silicate and aggregates. Portland cement concrete (M30 was used as a reference sample. The effect of silica fume, temperature (40 °C, 60 °C, 80 °C, 100 °C and 120 °C, sodium and potassium hydroxides and different superplasticizers on the compressive strength are reported [1]. Maximum strength was found at 100 °C and 14 M alkali solution [1].

Effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete

Science.gov (United States)

Memon, Fareed Ahmed; Nuruddin, Muhd Fadhil; Shafiq, Nasir

2013-02-01

The effect of silica fume on the fresh and hardened properties of fly ash-based self-compacting geopolymer concrete (SCGC) was investigated in this paper. The work focused on the concrete mixes with a fixed water-to-geopolymer solid (W/Gs) ratio of 0.33 by mass and a constant total binder content of 400 kg/m3. The mass fractions of silica fume that replaced fly ash in this research were 0wt%, 5wt%, 10wt%, and 15wt%. The workability-related fresh properties of SCGC were assessed through slump flow, V-funnel, and L-box test methods. Hardened concrete tests were limited to compressive, splitting tensile and flexural strengths, all of which were measured at the age of 1, 7, and 28 d after 48-h oven curing. The results indicate that the addition of silica fume as a partial replacement of fly ash results in the loss of workability; nevertheless, the mechanical properties of hardened SCGC are significantly improved by incorporating silica fume, especially up to 10wt%. Applying this percentage of silica fume results in 4.3% reduction in the slump flow; however, it increases the compressive strength by 6.9%, tensile strength by 12.8% and flexural strength by 11.5%.

Solidification/stabilization of ash from medical waste incineration into geopolymers.

Science.gov (United States)

Tzanakos, Konstantinos; Mimilidou, Aliki; Anastasiadou, Kalliopi; Stratakis, Antonis; Gidarakos, Evangelos

2014-10-01

In the present work, bottom and fly ash, generated from incinerated medical waste, was used as a raw material for the production of geopolymers. The stabilization (S/S) process studied in this paper has been evaluated by means of the leaching and mechanical properties of the S/S solids obtained. Hospital waste ash, sodium hydroxide, sodium silicate solution and metakaolin were mixed. Geopolymers were cured at 50°C for 24h. After a certain aging time of 7 and 28 days, the strength of the geopolymer specimens, the leachability of heavy metals and the mineralogical phase of the produced geopolymers were studied. The effects of the additions of fly ash and calcium compounds were also investigated. The results showed that hospital waste ash can be utilized as source material for the production of geopolymers. The addition of fly ash and calcium compounds considerably improves the strength of the geopolymer specimens (2-8 MPa). Finally, the solidified matrices indicated that geopolymerization process is able to reduce the amount of the heavy metals found in the leachate of the hospital waste ash. Copyright © 2014 Elsevier Ltd. All rights reserved.

High tensile strength fly ash based geopolymer composite using copper coated micro steel fiber

DEFF Research Database (Denmark)

Ranjbar, Navid; Mehrali, Mehdi; Mehrali, Mohammad

2016-01-01

-matrix interaction. In this present study, effects of micro steel fibers (MSF) incorporation on mechanical properties of fly ash based geopolymer was investigated at different volume ratio of matrix. Various properties of the composite were compared in terms of fresh state by flow measurement and hardened state......As a ceramic-like material, geopolymers show a high quasi-brittle behavior and relatively low fracture energy. To overcome this, the addition of fibers to a brittle matrix is a well-known method to improve the flexural strength. Moreover, the success of the reinforcements is dependent on the fiber...... by variation of shrinkage over time to assess performance of the composites subjected to flexural and compressive load. The fiber-matrix interface, fiber surface and toughening mechanisms were assessed using field emission scan electron microscopy (FESEM) and atomic force microscopy (AFM) through a period...

Environmental, physical and structural characterisation of geopolymer matrixes synthesised from coal (co-)combustion fly ashes

International Nuclear Information System (INIS)

Alvarez-Ayuso, E.; Querol, X.; Plana, F.; Alastuey, A.; Moreno, N.; Izquierdo, M.; Font, O.; Moreno, T.; Diez, S.; Vazquez, E.; Barra, M.

2008-01-01

The synthesis of geopolymer matrixes from coal (co-)combustion fly ashes as the sole source of silica and alumina has been studied in order to assess both their capacity to immobilise the potentially toxic elements contained in these coal (co-)combustion by-products and their suitability to be used as cement replacements. The geopolymerisation process has been performed using (5, 8 and 12 M) NaOH solutions as activation media and different curing time (6-48 h) and temperature (40-80 o C) conditions. Synthesised geopolymers have been characterised with regard to their leaching behaviour, following the DIN 38414-S4 [DIN 38414-S4, Determination of leachability by water (S4), group S: sludge and sediments. German standard methods for the examination of water, waste water and sludge. Institut fuer Normung, Berlin, 1984] and NEN 7375 [NEN 7375, Leaching characteristics of moulded or monolithic building and waste materials. Determination of leaching of inorganic components with the diffusion test. Netherlands Normalisation Institute, Delft, 2004] procedures, and to their structural stability by means of compressive strength measurements. In addition, geopolymer mineralogy, morphology and structure have been studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR), respectively. It was found that synthesised geopolymer matrixes were only effective in the chemical immobilisation of a number of elements of environmental concern contained in fly ashes, reducing (especially for Ba), or maintaining their leachable contents after the geopolymerisation process, but not for those elements present as oxyanions. Physical entrapment does not seem either to contribute in an important way, in general, to the immobilisation of oxyanions. The structural stability of synthesised geopolymers was mainly dependent on the glass content of fly ashes, attaining at the optimal activation conditions (12 M NaOH, 48 h, 80 o C

In Situ Elevated Temperature Testing of Fly Ash Based Geopolymer Composites

Science.gov (United States)

Vickers, Les; Pan, Zhu; Tao, Zhong; van Riessen, Arie

2016-01-01

In situ elevated temperature investigations using fly ash based geopolymers filled with alumina aggregate were undertaken. Compressive strength and short term creep tests were carried out to determine the onset temperature of viscous flow. Fire testing using the standard cellulose curve was performed. Applying a load to the specimen as the temperature increased reduced the temperature at which viscous flow occurred (compared to test methods with no applied stress). Compressive strength increased at the elevated temperature and is attributed to viscous flow and sintering forming a more compact microstructure. The addition of alumina aggregate and reduction of water content reduced the thermal conductivity. This led to the earlier onset and shorter dehydration plateau duration times. However, crack formation was reduced and is attributed to smaller thermal gradients across the fire test specimen. PMID:28773568

In Situ Elevated Temperature Testing of Fly Ash Based Geopolymer Composites

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Les Vickers

2016-06-01

Full Text Available In situ elevated temperature investigations using fly ash based geopolymers filled with alumina aggregate were undertaken. Compressive strength and short term creep tests were carried out to determine the onset temperature of viscous flow. Fire testing using the standard cellulose curve was performed. Applying a load to the specimen as the temperature increased reduced the temperature at which viscous flow occurred (compared to test methods with no applied stress. Compressive strength increased at the elevated temperature and is attributed to viscous flow and sintering forming a more compact microstructure. The addition of alumina aggregate and reduction of water content reduced the thermal conductivity. This led to the earlier onset and shorter dehydration plateau duration times. However, crack formation was reduced and is attributed to smaller thermal gradients across the fire test specimen.

Development of Abaca Fiber-reinforced Foamed Fly Ash Geopolymer

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Janne Pauline S. Ngo

2018-01-01

Full Text Available The growing environmental and economic concerns have led to the need for more sustainable construction materials. The development of foamed geopolymer combines the benefit of reduced environmental footprint and attractive properties of geopolymer technology with foam concrete’s advantages of being lightweight, insulating and energy-saving. In this study, alkali-treated abaca fiber-reinforced geopolymer composites foamed with H2O2 were developed using fly ash as the geopolymer precursor. The effects of abaca fiber loading, foaming agent dosage, and curing temperature on mechanical strength were evaluated using Box-Behken design of experiment with three points replicated. Volumetric weight of samples ranged from 1966 kg/m3 to 2249 kg/m3. Measured compressive strength and flexural ranged from 19.56 MPa to 36.84 MPa, and 2.41 MPa to 6.25 MPa, respectively. Results suggest enhancement of compressive strength by abaca reinforcement and elevated temperature curing. Results, however, indicate a strong interaction between curing temperature and foaming agent dosage, which observably caused the composite’s compressive strength to decline when simultaneously set at high levels. Foaming agent dosage was the only factor detected to significantly affect flexural strength.

Deflection hardening behaviour of short fibre reinforced fly ash based geopolymer composites

International Nuclear Information System (INIS)

Shaikh, F.U.A.

2013-01-01

Highlights: • Deflection hardening behaviour is achieved in the DFRGC similar to that observed in DFRCC. • The first crack load or in other word the limit of proportionality (LOP) of DFRGC is similar to that of DFRCC. • The DFRGC also exhibited higher deflection at peak load than DFRCC. • The toughness at peak load of DFRGC is also high than that of DFRCC. • The ductility of DFRGC is also higher than that of DFRCC. - Abstract: This paper reports the newly developed ductile fibre reinforced geopolymer composite (DFRGC) exhibiting deflection hardening and multiple cracking behaviour. The binder of the above composite is different from that used in conventional cement based system. The class F fly ash is used instead of Portland cement in DFRGC and is activated by alkaline liquids (sodium hydroxide and sodium silicate). In this study, two types of fibres namely steel (ST) and polyvinyl alcohol (PVA) fibres are used in mono as well as in ST–PVA hybrid form, with a total volume fraction of 2%. The deflection hardening behaviour of newly developed DFRGC is also compared with that of conventional ductile fibre reinforced cementitious composites (DFRCC). The effects of two different sizes of sand (1.18 mm, and 0.6 mm) and sand/binder ratios of 0.5 and 0.75 on the deflection hardening and multiple cracking behaviour of both DFRGC and DFRCC are also evaluated. Results revel that the deflection hardening and multiple cracking behaviour is achieved in geopolymer based DFRGC similar to that of cement based system. For a given sand size and sand content, comparable deflection hardening behaviour, ultimate flexural strength and the deflection at peak load are observed in both cement and geopolymer based composites irrespective of fibre types and combination. The deflection hardening behaviour of DFRGC is also confirmed by the calculated toughness index values of I 20 > 20. The scanning electron microscope (SEM) study shows no degradation of PVA and steel fibres in the

Synthesis of geopolymer from biomass-coal ash blends

Science.gov (United States)

Samadhi, Tjokorde Walmiki; Wulandari, Winny; Prasetyo, Muhammad Iqbal; Fernando, Muhammad Rizki; Purbasari, Aprilina

2017-09-01

Geopolymer is an environmentally attractive Portland cement substitute, owing to its lower carbon footprint and its ability to consume various aluminosilicate waste materials as its precursors. This work describes the development of geopolymer formulation based on biomass-coal ash blends, which is predicted to be the prevalent type of waste when biomass-based thermal energy production becomes mainstream in Indonesia. The ash blends contain an ASTM Class F coal fly ash (FA), rice husk ash (RHA), and coconut shell ash (CSA). A mixture of Na2SiO3 and concentrated KOH is used as the activator solution. A preliminary experiment identified the appropriate activator/ash mass ratio to be 2.0, while the activator Na2SiO3/KOH ratio varies from 0.8 to 2.0 with increasing ash blend Si/Al ratio. Both non-blended FA and CSA are able to produce geopolymer mortars with 7-day compressive strength exceeding the Indonesian national SNI 15-2049-2004 standard minimum value of 2.0 MPa stipulated for Portland cement mortars. Ash blends have to be formulated with a maximum RHA content of approximately 50 %-mass to yield satisfactory 7-day strength. No optimum ash blend composition is identified within the simplex ternary ash blend compositional region. The strength decreases with Si/Al ratio of the ash blends due to increasing amount of unreacted silicate raw materials at the end of the geopolymer hardening period. Overall, it is confirmed that CSA and blended RHA are feasible raw materials for geopolymer production..

Geopolymerisation of fly ashes with waste aluminium anodising etching solutions.

Science.gov (United States)

Ogundiran, M B; Nugteren, H W; Witkamp, G J

2016-10-01

Combined management of coal combustion fly ash and waste aluminium anodising etching solutions using geopolymerisation presents economic and environmental benefits. The possibility of using waste aluminium anodising etching solution (AES) as activator to produce fly ash geopolymers in place of the commonly used silicate solutions was explored in this study. Geopolymerisation capacities of five European fly ashes with AES and the leaching of elements from their corresponding geopolymers were studied. Conventional commercial potassium silicate activator-based geopolymers were used as a reference. The geopolymers produced were subjected to physical, mechanical and leaching tests. The leaching of elements was tested on 28 days cured and crushed geopolymers using NEN 12457-4, NEN 7375, SPLP and TCLP leaching tests. After 28 days ambient curing, the geopolymers based on the etching solution activator showed compressive strength values between 51 and 84 MPa, whereas the commercial potassium silicate based geopolymers gave compressive strength values between 89 and 115 MPa. Based on the regulatory limits currently associated with the used leaching tests, all except one of the produced geopolymers (with above threshold leaching of As and Se) passed the recommended limits. The AES-geopolymer geopolymers demonstrated excellent compressive strength, although less than geopolymers made from commercial activator. Additionally, they demonstrated low element leaching potentials and therefore can be suitable for use in construction works. Copyright © 2016. Published by Elsevier Ltd.

Microstructural analysis of geopolymer developed from wood fly ash, post-mortem doloma refractory and metakaolin

International Nuclear Information System (INIS)

Moura, Jailes de Santana; Mafra, Marcio Paulo de Araujo; Rabelo, Adriano Alves; Fagury, Renata Lilian Ribeiro Portugal; Fagury Neto, Elias

2016-01-01

Geopolymers are one of the widely discussed topics of materials science in recent times due to its vast potential as an alternative binder material to cement. This work aimed to evaluate the microstructure of geopolymers developed from wood fly ash, post-mortem doloma refractory and metakaolin. A preliminary study has been completed and achieved significant results compressive strength: the best formulation of geopolymer paste obtained approximately 25 MPa. Microstructural analysis by scanning electron microscopy, the geopolymer paste, allowed to verify the homogeneity, distribution of components, and providing evidence of raw materials that do not respond if there was crystalline phase, porosity and density of the structure. (author)

The Effect of Sodium Hydroxide Molarity on Strength Development of Non-Cement Class C Fly Ash Geopolymer Mortar

Science.gov (United States)

Wardhono, A.

2018-01-01

The use of fly ash as cement replacement material can overcome the environmental issues, especially the global warming problem caused by the greenhouse effect. This is attributed to the CO2 gas produced during the cement manufacturing process, which 1 ton of cement is equivalent to 1 ton CO2. However, the major problem of fly ash is the requirement of activators to activate the polymer reactions. The most common activator used in non-cement or geopolymer material is the combination of sodium hydroxide (NaOH) and sodium silicate. This study aims to identify the effect of NaOH molarity as activator on strength development of non-cement class C fly ash geopolymer mortar. The molarity variations of NaOH were 6 Molar (M), 8M, 10M, 12M, 14M and 15M. The compressive strength test was performed at the age of 3, 7 and 28 days in accordance with ASTM standard, and the specimens were cured at room temperature. The results show that the highest compressive strength was achieved by geopolymer mortar with a molarity of 12M. It exhibits a higher strength to that normal mortar at 28 days. However, the use of NaOH molarity more than 12M tends to decrease the strength of non-cement geopolymer mortar specimens.

Inclusion of geopolymers derivate from fly ash and pumice in reinforced concrete

Science.gov (United States)

Montaño, A. M.; González, C. P.; Castro, D.; Gualdron, G.; Atencio, R.

2017-12-01

This paper presents results of a research project related to the development of alkali-activated geopolymers, synthesized from alumina-silicate minerals (fly ash and pumice) which are added to concrete. Alkali sources used in geopolymer synthesis were sodium hydroxide and sodium silicate solution. New materials were structurally characterized by Infra-Red spectroscopy (IR) and X-Ray Diffraction (XRD). Concretes obtained after geopolymers addition as Portland cement substitutes at 10%, 20% and 30%, were mechanically analysed by compression resistance at 7, 14, 28 and 90 drying days. Results were referred to standard (concrete of Portland cement) allows to know cementitious characteristics of geopolymers are lower than those for standard, but it keeps growing at longer drying time than Portland cement. By Electrochemical Impedance Spectroscopy (EIS) it is found that this new material shows high electrical resistance and have been proved as a protection agent against corrosion in reinforced concrete exhibiting anticorrosive properties higher than those showed by the conventional concrete mixture.

Recycling of Pre-Washed Municipal Solid Waste Incinerator Fly Ash in the Manufacturing of Low Temperature Setting Geopolymer Materials.

Science.gov (United States)

Ferone, Claudio; Colangelo, Francesco; Messina, Francesco; Santoro, Luciano; Cioffi, Raffaele

2013-08-12

In this work, three samples of municipal solid waste incinerators fly ash (MSWI-FA) have been stabilized in systems containing coal fly ash to create geopolymers through a polycondensation reaction. Monolithic products have been obtained with both MSWI fly ash as received and after the partial removal of chloride and sulfate by water washing. The polycondensation products have been characterized qualitatively by means of Fourier transform infrared spectroscopy, X-ray diffraction and scanning electron microscopy and quantitatively, through the determination of the volume of reacted water and silicate. Furthermore, the heavy metals and chloride releases together with the physico-mechanical properties have been evaluated on the hardened products. In conclusion, considering the technological and environmental performances of the obtained geopolymers, they could be suitable for many non-structural applications, such as backfilling of abandoned quarries, decorative materials or brick fireplaces, hearths, patios, etc.

Production of fly ash-based geopolymers using activator solutions with different Na{sub 2}O and Na{sub 2}SiO{sub 3} compositions; Producao de geopolimeros a base de cinza volante usando solucoes ativadoras com diferentes composicoes de Na{sub 2}O e Na{sub 2}SiO{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Azevedo, A.G. de S.; Strecker, K.; Araujo Junior, A.G. de; Silva, C.A. da [Universidade Federal de Sao Joao del-Rei (UFSJ), MG (Brazil)

2017-04-15

Geopolymers are a new class of binder with high mechanical strength, chemical inertia and can be made of by-products. In this work fly ash from a Brazilian power station was used to produce the geopolymer cement. To produce the geopolymers, different activator solutions were used in order to study the influence of the chemical composition of these solutions on the production of the fly ash-based geopolymers. The results showed that the Brazilian fly ash has the potential to be used in the geopolymerization process. The specimens presented high compression strength, 28 MPa after 24 h and 48 MPa after 28 days of cure. The X-ray diffraction of the original fly ash and the geopolymers samples exhibited some mineral phases presents in the fly ash and new zeolitic phases formed after the geopolymerization process. The infrared spectroscopic of all samples showed some modifications of absorption bands besides new bands corresponding to the geopolymerization process. The physical properties, such as the water absorption, porosity and permeability, changed when the activator solution changed and the curing time was modified. (author)

The characterization of the Ca–K geopolymer/solidified fluid fly-ash interlayer

Czech Academy of Sciences Publication Activity Database

Perná, Ivana; Šupová, Monika; Hanzlíček, Tomáš

2017-01-01

Roč. 61, č. 1 (2017), s. 26-33 ISSN 0862-5468 Institutional support: RVO:67985891 Keywords : fluid fly ash * blast-furnace slag * geopolymer * interlayer * recycling Subject RIV: DM - Solid Waste and Recycling OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 0.439, year: 2016 https://www.irsm.cas.cz/materialy/cs_content/2016_doi/Perna_CS_2016_0056.pdf

Recycling of Pre-Washed Municipal Solid Waste Incinerator Fly Ash in the Manufacturing of Low Temperature Setting Geopolymer Materials

Directory of Open Access Journals (Sweden)

Raffaele Cioffi

2013-08-01

Full Text Available In this work, three samples of municipal solid waste incinerators fly ash (MSWI-FA have been stabilized in systems containing coal fly ash to create geopolymers through a polycondensation reaction. Monolithic products have been obtained with both MSWI fly ash as received and after the partial removal of chloride and sulfate by water washing. The polycondensation products have been characterized qualitatively by means of Fourier transform infrared spectroscopy, X-ray diffraction and scanning electron microscopy and quantitatively, through the determination of the volume of reacted water and silicate. Furthermore, the heavy metals and chloride releases together with the physico-mechanical properties have been evaluated on the hardened products. In conclusion, considering the technological and environmental performances of the obtained geopolymers, they could be suitable for many non-structural applications, such as backfilling of abandoned quarries, decorative materials or brick fireplaces, hearths, patios, etc.

Impact of activator type on the immobilisation of lead in fly ash-based geopolymer

Energy Technology Data Exchange (ETDEWEB)

Lee, Sujeong [Mineral Resources Research Division, Korea Institute of Geoscience and Mineral Resources, Daejeon 305-350 (Korea, Republic of); University of Science and Technology, Daejeon 305-350 (Korea, Republic of); Riessen, Arie van, E-mail: A.VanRiessen@curtin.edu.au [Curtin University, Perth, Western Australia 6845 (Australia); Chon, Chul-Min [Mineral Resources Research Division, Korea Institute of Geoscience and Mineral Resources, Daejeon 305-350 (Korea, Republic of); Kang, Nam-Hee [University of Science and Technology, Daejeon 305-350 (Korea, Republic of); Jou, Hyeong-Tae [Maritime Security Research Center, Korea Institute of Ocean Science and Technology, Ansan 426-744 (Korea, Republic of); Kim, Youn-Joong [Division of Electron Microscopic Research, Korea Basic Science Institute, Daejeon 305-333 (Korea, Republic of)

2016-03-15

Highlights: • The type of alkaline activator critically influences the lead immobilisation capability. • Aluminate-activated geopolymers are more suitable for binding lead in the gel. • When a greater amount of Al contributes to the localized negative charge the tight lead is more tightly bound. • Lead disperses randomly forming no specific chemical compound with silicon. - Abstract: Immobilisation of heavy metals in geopolymers has attracted attention as a potential means of treating toxic wastes. Lead is known to be effectively immobilised in a geopolymer matrix, but detailed explanation for the mechanisms involved and the specific chemical form of lead are not fully understood. To reveal the effect of the activator types on the immobilisation of lead in geopolymers, 0.5 and 1.0 wt% lead in the form of lead nitrate was mixed with fly ash and alkaline activators. Different alkaline activators (either combined sodium hydroxide and sodium silicate or sodium aluminate) were used to achieve the target Si:Al ratios 2.0 and 5.0 in geopolymers. Zeolite was formed in aluminate-activated geopolymers having a Si:Al ratio of 2.0, but the zeolite crystallization was suppressed as lead content increased. No specific crystalline phase of lead was detected by X-ray diffraction, electron diffraction or FT-IR spectrometry. In fact, double Cs corrected TEM analysis revealed that lead was evenly distributed with no evidence of formation of a specific lead compound. A sequential extraction procedure for fractionation of lead showed that lead did not exist as an exchangeable ion in geopolymers, regardless of activator type used. Aluminate activation is shown to be superior in the immobilisation of lead because about 99% of extracted lead existed in the oxidizing and residual fractions.

Engineering properties of lightweight geopolymer synthesized from coal bottom ash and rice husk ash

Science.gov (United States)

Thang, Nguyen Hoc; Hoa, Nguyen Ngoc; Quyen, Pham Vo Thi Ha; Tuyen, Nguyen Ngoc Kim; Anh, Tran Vu Thao; Kien, Pham Trung

2018-04-01

Geopolymer technology was developed by Joseph Davidovits in 1970s based on reactions among alumino-silicate resources in high alkaline conditions. Geopolymer has been recently gaining attention as an alternative binder for Ordinary Portland cement (OPC) due to its low energy and CO2 burden. The raw materials used for geopolymerization normally contain high SiO2 and Al2O3 in the chemical compositions such as meta-kaoline, rice husk ash, fly ash, bottom ash, blast furnace slag, red mud, and others. Moreover, in this paper, coal bottom ash (CBA) and rice husk ash (RHA), which are industrial and agricultural wastes, respectively, were used as raw materials with high alumino-silicate resources. Both CBA and RHA were mixed with sodium hydroxide (NaOH) solution for 20 minutes to obtain the geopolymer pastes. The pastes were filled in 5-cm cube molds according to ASTM C109/C109M 99, and then cured at room condition for hardening of the geopolymer specimens. After 24 hours, the specimens were removed out of the molds and continuously cured at room condition for 27 days. The geopolymer-based materials were then tested for engineering properties such as compressive strength (MPa), volumetric weight (kg/m3), and water absorption (kg/m3). Results indicated that the material can be considered lightweight with volumetric weight from 1192 to 1425 kg/m3; compressive strength at 28 days is in the range of 12.38 to 37.41 MPa; and water absorption is under 189.92 kg/m3.

Properties of fly ash and metakaolín based geopolymer panels under fire resistance tests

Directory of Open Access Journals (Sweden)

Luna-Galiano, Y.

2015-09-01

Full Text Available This paper presents the results of a study about the effect of fire on geopolymer paste composed of fly ashes, metakaolin and sodium silicate. 2 cm thick, 28 cm high and 18 cm wide panels were filled with the paste obtained. After 28 days of curing at 20 °C and 45% of relative humidity, different tests were carried out in the geopolymers: physico-chemical (density, water absorption, porosity, mechanical (flexural and compressive strength, fire resistance and environmental (leaching and radioactivity. The panels manufactured have been compared with other commercial panels in order to determine the recycling possibilities of fly ashes in manufacturing new fire-insulating geopolymers. The panels obtained can be utilized for the production of interior wall materials, with a good physical, mechanical, fire resistant properties without any environmental problem.Este documento presenta los resultados de un estudio sobre el efecto del fuego sobre pastas de geopolímeros compuestas de cenizas volantes, metacaolín y silicato sódico. Con la pasta obtenida se han rellenado paneles de dimensiones 2 cm de espesor, 28 cm de altura y 18 cm de ancho. Tras 28 días de curado a 20 °C y un 45% de humedad relativa, diferentes ensayos fueron realizados en los geopolímeros obtenidos: fisicoquímicos (densidad, absorción de agua, porosidad, mecánicos (resistencia a compresión y a flexión, de resistencia al fuego y medioambientales (lixiviación y radioactividad. Los paneles fabricados han sido comparados con paneles comerciales para determinar las posibilidades de reciclaje de las cenizas volantes para la fabricación de nuevos productos geopoliméricos con propiedades aislantes al fuego. Los paneles obtenidos pueden ser utilizados para la producción de paredes interiores, con buenas propiedades físicas, mecánicas y de resistencia al fuego sin ningún problema medioambiental.

Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis

International Nuclear Information System (INIS)

Xu Hui; Li Qin; Shen Lifeng; Zhang Mengqun; Zhai Jianping

2010-01-01

In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production.

Characterization of geopolymer fly-ash based foams obtained with the addition of Al powder or H{sub 2}O{sub 2} as foaming agents

Energy Technology Data Exchange (ETDEWEB)

Ducman, V., E-mail: vilma.ducman@zag.si; Korat, L.

2016-03-15

Recent innovations in geopolymer technology have led to the development of various different types of geopolymeric products, including highly porous geopolymer-based foams, which are formed by the addition of foaming agents to a geopolymer fly-ash based matrix. These agents decompose, or react with the liquid matrix or oxygen in the matrix, resulting in the release of gases which form pores prior to the hardening of the gel. The hardened structure has good mechanical and thermal properties, and can therefore be used for applications in acoustic panels and in lightweight pre-fabricated components for thermal insulation purposes. This study presents the results of the pore-forming process in the case when two different foaming agents, i.e. aluminium powder amounting to 0.07, 0.13 and 0.20 mass. % and H{sub 2}O{sub 2} amounting to 0.5, 1.0, 1.5 and 2.0 mass. %, were added to a fly-ash geopolymer matrix. The physical, mechanical, and microstructural properties of the thus obtained foams, and the effects of the type and amount of the added foaming agent, are presented and discussed. Highly porous structures were obtained in the case of both of the investigated foaming agents, with overall porosities up to 59% when aluminium powder was added, and of up 48% when H{sub 2}O{sub 2} was added. In the latter case, when 2% of the H{sub 2}O{sub 2} foaming agent was added, finer pores (with diameters up to 500 μm) occurred in the structure, whereas somewhat larger pores (some had diameters greater than 1 mm) occurred when the same amount of aluminium powder was added. The mechanical properties of the investigated foams depended on their porosity. In the case of highly porous structures a compressive strength of 3.3 MPa was nevertheless achieved for the samples containing 0.2% of aluminium powder, and 3.7 MPa for those containing 2.0% of H{sub 2}O{sub 2}. - Highlights: • Preparation of geopolymer foams based on fly ash with the addition of Al powder or H{sub 2}O{sub 2} as

High calcium fly ash geopolymer stabilized lateritic soil and granulated blast furnace slag blends as a pavement base material.

Science.gov (United States)

Phummiphan, Itthikorn; Horpibulsuk, Suksun; Rachan, Runglawan; Arulrajah, Arul; Shen, Shui-Long; Chindaprasirt, Prinya

2018-01-05

Granulated Blast Furnace Slag (GBFS) was used as a replacement material in marginal lateritic soil (LS) while class C Fly Ash (FA) was used as a precursor for the geopolymerization process to develop a low-carbon pavement base material at ambient temperature. Unconfined Compression Strength (UCS) tests were performed to investigate the strength development of geopolymer stabilized LS/GBFS blends. Scanning Electron Microscopy and X-ray Diffraction analysis were undertaken to examine the role of the various influencing factors on UCS development. The influencing factors studied included GBFS content, Na 2 SiO 3 :NaOH ratio (NS:NH) and curing time. The 7-day soaked UCS of FA geopolymer stabilized LS/GBFS blends at various NS:NH ratios tested was found to satisfy the specifications of the Thailand national road authorities. The GBFS replacement was found to be insignificant for the improvement of the UCS of FA geopolymer stabilized LS/GBFS blends at low NS:NH ratio of 50:50. Microstructural analysis indicated the coexistence of Calcium Silicate Hydrate (CSH) and Sodium Alumino Silicate Hydrate products in FA geopolymer stabilized LS/GBFS blends. This research enables GBFS, which is traditionally considered as a waste material, to be used as a replacement and partially reactive material in FA geopolymer pavement applications. Copyright © 2017 Elsevier B.V. All rights reserved.

Fly-Ash-Based Geopolymers: How the Addition of Recycled Glass or Red Mud Waste Influences the Structural and Mechanical Properties

Czech Academy of Sciences Publication Activity Database

Toniolo, N.; Taveri, Gianmarco; Hurle, K.; Roether, J. A.; Ercole, P.; Dlouhý, Ivo; Boccaccini, A. R.

2017-01-01

Roč. 8, č. 3 (2017), s. 411-420 ISSN 2190-9385 EU Projects: European Commission(XE) 642557 - CoACH Institutional support: RVO:68081723 Keywords : Geopolymers * Fly ash * Red mud * Waste glass Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 1.220, year: 2016 https://www. ceramic -science.com/articles/all-articles.html?article_id=100566

Reuse of Coconut Shell, Rice Husk, and Coal Ash Blends in Geopolymer Synthesis

Science.gov (United States)

Walmiki Samadhi, Tjokorde; Wulandari, Winny; Prasetyo, Muhammad Iqbal; Rizki Fernando, Muhammad

2017-10-01

Mixtures of biomass and coal ashes are likely to be produced in increasing volume as biomass-based energy production is gaining importance in Indonesia. This work highlights the reuse of coconut shell ash (CSA), rice husk ash (RHA), and coal fly ash (FA) for geopolymer synthesis by an activator solution containing concentrated KOH and Na2SiO3. Ash blend compositions are varied according to a simplex-centroid mixture experimental design. Activator to ash mass ratios are varied from 0.8 to 2.0, the higher value being applied for ash compositions with higher Si/Al ratio. The impact of ash blend composition on early strength is adequately modeled by an incomplete quadratic mixture model. Overall, the ashes can produce geopolymer mortars with an early strength exceeding the Indonesian SNI 15-2049-2004 standard minimum value of 2.0 MPa. Good workability of the geopolymer is indicated by their initial setting times which are longer than the minimum value of 45 mins. Geopolymers composed predominantly of RHA composition exhibit poor strength and excessive setting time. FTIR spectroscopy confirms the geopolymerization of the ashes by the shift of the Si-O-Si/Al asymmetric stretching vibrational mode. Overall, these results point to the feasibility of geopolymerization as a reuse pathway for biomass combustion waste.

Durability of Bricks Coated with Red mud Based Geopolymer Paste

Science.gov (United States)

Singh, Smita; Basavanagowda, S. N.; Aswath, M. U.; Ranganath, R. V.

2016-09-01

The present study is undertaken to assess the durability of concrete blocks coated with red mud - fly ash based geopolymer paste. Concrete blocks of size 200 x 200 x 100mm were coated with geopolymer paste synthesized by varying the percentages of red mud and fly ash. Uncoated concrete blocks were also tested for the durability for comparison. In thermal resistance test, the blocks were subjected to 600°C for an hour whereas in acid resistance test, they were kept in 5% sulphuric acid solution for 4 weeks. The specimens were thereafter studied for surface degradation, strength loss and weight loss. Pastes with red mud percentage greater than 50% developed lot of shrinkage cracks. The blocks coated with 30% and 50% red mud paste showed better durability than the other blocks. The use of blocks coated with red mud - fly ash geopolymer paste improves the aesthetics, eliminates the use of plaster and improves the durability of the structure.

The effects of the sequential addition of synthesis parameters on the performance of alkali activated fly ash mortar

Directory of Open Access Journals (Sweden)

Jean-Baptiste Mawulé Dassekpo

Full Text Available Geopolymer is an energy efficient and sustainable material that is currently used in construction industry as an alternative for Portland cement. As a new material, specific mix design method is essential and efforts have been made to develop a mix design procedure with the main focus on achieving better compressive strength and economy. In this paper, a sequential addition of synthesis parameters such as fly ash-sand, alkaline liquids, plasticizer and additional water at well-defined time intervals was investigated. A total of 4 mix procedures were used to study the compressive performance on fly ash-based geopolymer mortar and the results of each method were analyzed and discussed. Experimental results show that the sequential addition of sodium hydroxide (NaOH, sodium silicate (Na2SiO3, plasticizer (PL, followed by adding water (WA increases considerably the compressive strengths of the geopolymer-based mortar. These results clearly demonstrate the high significant influence of sequential addition of synthesis parameters on geopolymer materials compressive properties, and also provide a new mixing method for the preparation of geopolymer paste, mortar and concrete. Keywords: Mixing method, Sequential addition, Synthesis parameters, Fly ash-based geopolymer mortar, Compressive properties

Self-compacting geopolymer concrete-a review

Science.gov (United States)

Ukesh Praveen, P.; Srinivasan, K.

2017-11-01

In this construction world, Geopolymer concrete is a special concrete which doesn’t requires the Ordinary Portland Cement and also reduces the emission of carbon-dioxide. The Geopolymer Concrete is made up of industrial by-products (which contains more Silica and Alumina) and activated with the help of Alkaline solution (combination of sodium hydroxide & sodium silicate or potassium hydroxide & potassium silicate). The high viscosity nature of Geopolymer Concrete had the ability to fail due to lack of compaction. In improvising the issue, Self Compacting Geopolymer Concrete has been introduced. The SCGC doesn’t require any additional compaction it will flow and compacted by its own weight. This concrete is made up of industrial by-products like Fly ash, GGBFS and Silica Fume and activated with alkaline solution. The earlier research was mostly on Fly ash based SCGC. In few research works Fly ash was partially replaced with GGBS and Silica Fume. They evaluated the compressive strength of concrete with varying molarities of NaOH; curing time and curing temperature. The flexural behaviour of the concrete also examined. The Fly ash based SCGC was got high compressive strength in heat curing as well as low compressive strength in ambient curing. The presence of GGBS improves the strength in ambient curing. For aiming the high strength in ambient curing Fly ash will be completely replace and examine with different mineral admixtures.

Fly Ash-based Geopolymer Lightweight Concrete Using Foaming Agent

Directory of Open Access Journals (Sweden)

Rafiza Abdul Razak

2012-06-01

Full Text Available In this paper, we report the results of our investigation on the possibility of producing foam concrete by using a geopolymer system. Class C fly ash was mixed with an alkaline activator solution (a mixture of sodium silicate and NaOH, and foam was added to the geopolymeric mixture to produce lightweight concrete. The NaOH solution was prepared by dilute NaOH pellets with distilled water. The reactives were mixed to produce a homogeneous mixture, which was placed into a 50 mm mold and cured at two different curing temperatures (60 °C and room temperature, for 24 hours. After the curing process, the strengths of the samples were tested on days 1, 7, and 28. The water absorption, porosity, chemical composition, microstructure, XRD and FTIR analyses were studied. The results showed that the sample which was cured at 60 °C (LW2 produced the maximum compressive strength for all tests, (11.03 MPa, 17.59 MPa, and 18.19 MPa for days 1, 7, and 28, respectively. Also, the water absorption and porosity of LW2 were reduced by 6.78% and 1.22% after 28 days, respectively. The SEM showed that the LW2 sample had a denser matrix than LW1. This was because LW2 was heat cured, which caused the geopolymerization rate to increase, producing a denser matrix. However for LW1, microcracks were present on the surface, which reduced the compressive strength and increased water absorption and porosity.

Geopolymer obtained from coal ash

International Nuclear Information System (INIS)

Conte, V.; Bissari, E.S.; Uggioni, E.; Bernardin, A.M.

2011-01-01

Geopolymers are three-dimensional alumino silicates that can be rapidly formed at low temperature from naturally occurring aluminosilicates with a structure similar to zeolites. In this work coal ash (Tractebel Energy) was used as source of aluminosilicate according a full factorial design in eight formulations with three factors (hydroxide type and concentration and temperature) and two-levels. The ash was dried and hydroxide was added according type and concentration. The geopolymer was poured into cylindrical molds, cured (14 days) and subjected to compression test. The coal ash from power plants belongs to the Si-Al system and thus can easily form geopolymers. The compression tests showed that it is possible to obtain samples with strength comparable to conventional Portland cement. As a result, temperature and molarity are the main factors affecting the compressive strength of the obtained geopolymer. (author)

Mechanically activated fly ash as a high performance binder for civil engineering

International Nuclear Information System (INIS)

Rieger, D; Kullová, L; Čekalová, M; Novotný, P; Pola, M

2017-01-01

This study is aimed for investigation of fly ash binder with suitable properties for civil engineering needs. The fly ash from Czech brown coal power plant Prunerov II was used and mechanically activated to achieve suitable particle size for alkaline activation of hardening process. This process is driven by dissolution of aluminosilicate content of fly ash and by subsequent development of inorganic polymeric network called geopolymer. Hardening kinetics at 25 and 30 °C were measured by strain controlled small amplitude oscillatory rheometry with strain of 0.01 % and microstructure of hardened binder was evaluated by scanning electron microscopy. Strength development of hardened binder was investigated according to compressional and flexural strength for a period of 180 days. Our investigation finds out, that mechanically activated fly ash can be comparable to metakaolin geopolymers, according to setting time and mechanical parameters even at room temperature curing. Moreover, on the bases of long time strength development, achieved compressional strength of 134.5 after 180 days is comparable to performance of high grade Portland cement concretes. (paper)

Graphene/fly ash geopolymeric composites as self-sensing structural materials

Energy Technology Data Exchange (ETDEWEB)

Saafi, Mohamed; Fung, Jason; Rahman, Mahbubur [Department of Civil and Environmental Engineering, University of Strathclyde, G4 0NG (United Kingdom); Tang, Leung [Agilent Technologies, Mobile Measurement Group, EH12 9DJ (United Kingdom); Sillars, Fiona [Advanced Materials Research Laboratory, University of Strathclyde, G4 0NG (United Kingdom); Liggat, John [Department of Pure and Applied Chemistry, University of Strathclyde, G4 0NG (United Kingdom); Zhou, Xiangming [School of Engineering, Brunel University, UB8 3PH (United Kingdom)

2014-06-15

The reduction of graphene oxide during the processing of fly ash-based geopolymers offers a completely new way of developing low-cost multifunctional materials with significantly improved mechanical and electrical properties for civil engineering applications such as bridges, buildings and roads. In this paper, we present for the first time the self-sensing capabilities of fly ash-based geopolymeric composites containing in situ reduced graphene oxide (rGO). Geopolymeric composites with rGO concentrations of 0.0, 0.1 and 0.35% by weight were prepared and their morphology and conductivity were determined. The piezoresistive effect of the rGO-geopolymeric composites was also determined under tension and compression. The Fourier transform infrared spectroscopy (FTIR) results indicate that the rGO sheets can easily be reduced during synthesis of geopolymers due to the effect of the alkaline solution on the functional groups of GO. The scanning electron microscope (SEM) images showed that the majority of pores and voids within the geopolymers were significantly reduced due to the addition of rGO. The rGO increased the electrical conductivity of the fly ash-based rGO-geopolymeric composites from 0.77 S m{sup −1} at 0.0 wt% to 2.38 S m{sup −1} at 0.35 wt%. The rGO also increased the gauge factor by as much as 112% and 103% for samples subjected to tension and compression, respectively.

Basic Physical - Mechanical Properties of Geopolymers Depending on the Content of Ground Fly Ash and Fines of Sludge

Science.gov (United States)

Sičáková, Alena; Števulová, Nadežda

2017-06-01

The binding potential of fly ash (FA) as a typical basic component of building mixtures can be improved in mechanical way, which unfolds new possibilities of its utilization. This paper presents the possibilities of preparing the geopolymer mixtures based on ground (dm = 31.0 μm) FA, used in varying percentages to the original (unground; dm = 74.1 μm) one. As a modification, fine-grain sludge from the process of washing the crushed aggregates was used as filler in order to obtain mortar-type material. The basic physical-mechanical properties of mixtures are presented and discussed in the paper, focusing on time dependence. The following standard tests were executed after 2, 7, 28, and 120 days: density, total water absorption, flexural strength, and compressive strength. Ground FA provided for positive effect in all tested parameters, while incorporation of fine portion of sludge into the geopolymer mixture does not offer a significant technical profit. On the other hand, it does not cause the decline in the properties, so the environmental effect (reduction of environmental burden) can be applied through its incorporation into the geopolymer mixtures.

Mechanical properties and microstructure analysis of fly ash geopolymeric recycled concrete

International Nuclear Information System (INIS)

Shi, X.S.; Collins, F.G.; Zhao, X.L.; Wang, Q.Y.

2012-01-01

Highlights: ► Sodium silicate solution and sodium hydroxide solution were used to activate fly ash, which substitute cement totally in the concrete. ► Utilizing two kinds of waste materials (fly ash and recycled aggregates) at the same time. ► The mechanical properties and microstructures were studied and compared with different recycled aggregates replacement ratios. ► Such concrete has greater compressive strength and better microstructure than ordinary concrete and also geopolymer concrete. - Abstract: Six mixtures with different recycled aggregate (RA) replacement ratios of 0%, 50% and 100% were designed to manufacture recycled aggregate concrete (RAC) and alkali-activated fly ash geopolymeric recycled concrete (GRC). The physical and mechanical properties were investigated indicating different performances from each other. Optical microscopy under transmitted light and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) were carried out in this study in order to identify the mechanism underlying the effects of the geopolymer and RA on concrete properties. The features of aggregates, paste and interfacial transition zone (ITZ) were compared and discussed. Experimental results indicate that using alkali-activated fly ash geopolymer as replacement of ordinary Portland cement (OPC) effectively improved the compressive strength. With increasing of RA contents in both RAC and GRC, the compressive strength decreased gradually. The microstructure analysis shows that, on one hand, the presence of RA weakens the strength of the aggregates and the structure of ITZs; on the other hand, due to the alkali-activated fly ash in geopolymer concrete, the contents of Portlandite (Ca(OH) 2 ) and voids were reduced, as well as improved the matrix homogeneity. The microstructure of GRC was changed by different reaction products, such as aluminosilicate gel.

TiO₂-Based Photocatalytic Geopolymers for Nitric Oxide Degradation.

Science.gov (United States)

Strini, Alberto; Roviello, Giuseppina; Ricciotti, Laura; Ferone, Claudio; Messina, Francesco; Schiavi, Luca; Corsaro, Davide; Cioffi, Raffaele

2016-06-24

This study presents an experimental overview for the development of photocatalytic materials based on geopolymer binders as catalyst support matrices. Particularly, geopolymer matrices obtained from different solid precursors (fly ash and metakaolin), composite systems (siloxane-hybrid, foamed hybrid), and curing temperatures (room temperature and 60 °C) were investigated for the same photocatalyst content (i.e., 3% TiO₂ by weight of paste). The geopolymer matrices were previously designed for different applications, ranging from insulating (foam) to structural materials. The photocatalytic activity was evaluated as NO degradation in air, and the results were compared with an ordinary Portland cement reference. The studied matrices demonstrated highly variable photocatalytic performance depending on both matrix constituents and the curing temperature, with promising activity revealed by the geopolymers based on fly ash and metakaolin. Furthermore, microstructural features and titania dispersion in the matrices were assessed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDS) analyses. Particularly, EDS analyses of sample sections indicated segregation effects of titania in the surface layer, with consequent enhancement or depletion of the catalyst concentration in the active sample region, suggesting non-negligible transport phenomena during the curing process. The described results demonstrated that geopolymer binders can be interesting catalyst support matrices for the development of photocatalytic materials and indicated a large potential for the exploitation of their peculiar features.

Basic Physical – Mechanical Properties of Geopolymers Depending on the Content of Ground Fly Ash and Fines of Sludge

Directory of Open Access Journals (Sweden)

Sičáková Alena

2017-06-01

Full Text Available The binding potential of fly ash (FA as a typical basic component of building mixtures can be improved in mechanical way, which unfolds new possibilities of its utilization. This paper presents the possibilities of preparing the geopolymer mixtures based on ground (dm = 31.0 μm FA, used in varying percentages to the original (unground; dm = 74.1 μm one. As a modification, fine-grain sludge from the process of washing the crushed aggregates was used as filler in order to obtain mortar-type material. The basic physical-mechanical properties of mixtures are presented and discussed in the paper, focusing on time dependence. The following standard tests were executed after 2, 7, 28, and 120 days: density, total water absorption, flexural strength, and compressive strength. Ground FA provided for positive effect in all tested parameters, while incorporation of fine portion of sludge into the geopolymer mixture does not offer a significant technical profit. On the other hand, it does not cause the decline in the properties, so the environmental effect (reduction of environmental burden can be applied through its incorporation into the geopolymer mixtures.

The Effect of Variation of Molarity of Alkali Activator and Fine Aggregate Content on the Compressive Strength of the Fly Ash: Palm Oil Fuel Ash Based Geopolymer Mortar

Directory of Open Access Journals (Sweden)

Iftekhair Ibnul Bashar

2014-01-01

Full Text Available The effect of molarity of alkali activator, manufactured sand (M-sand, and quarry dust (QD on the compressive strength of palm oil fuel ash (POFA and fly ash (FA based geopolymer mortar was investigated and reported. The variable investigated includes the quantities of replacement levels of M-sand, QD, and conventional mining sand (N-sand in two concentrated alkaline solutions; the contents of alkaline solution, water, POFA/FA ratio, and curing condition remained constant. The results show that an average of 76% of the 28-day compressive strength was found at the age of 3 days. The rate of strength development from 3 to 7 days was found between 12 and 16% and it was found much less beyond this period. The addition of 100% M-sand and QD shows insignificant strength reduction compared to mixtures with 100% N-sand. The particle angularity and texture of fine aggregates played a significant role in the strength development due to the filling and packing ability. The rough texture and surface of QD enables stronger bond between the paste and the fine aggregate. The concentration of alkaline solution increased the reaction rate and thus enhanced the development of early age strength. The use of M-sand and QD in the development of geopolymer concrete is recommended as the strength variation between these waste materials and conventional sand is not high.

TiO2-Based Photocatalytic Geopolymers for Nitric Oxide Degradation

Science.gov (United States)

Strini, Alberto; Roviello, Giuseppina; Ricciotti, Laura; Ferone, Claudio; Messina, Francesco; Schiavi, Luca; Corsaro, Davide; Cioffi, Raffaele

2016-01-01

This study presents an experimental overview for the development of photocatalytic materials based on geopolymer binders as catalyst support matrices. Particularly, geopolymer matrices obtained from different solid precursors (fly ash and metakaolin), composite systems (siloxane-hybrid, foamed hybrid), and curing temperatures (room temperature and 60 °C) were investigated for the same photocatalyst content (i.e., 3% TiO2 by weight of paste). The geopolymer matrices were previously designed for different applications, ranging from insulating (foam) to structural materials. The photocatalytic activity was evaluated as NO degradation in air, and the results were compared with an ordinary Portland cement reference. The studied matrices demonstrated highly variable photocatalytic performance depending on both matrix constituents and the curing temperature, with promising activity revealed by the geopolymers based on fly ash and metakaolin. Furthermore, microstructural features and titania dispersion in the matrices were assessed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDS) analyses. Particularly, EDS analyses of sample sections indicated segregation effects of titania in the surface layer, with consequent enhancement or depletion of the catalyst concentration in the active sample region, suggesting non-negligible transport phenomena during the curing process. The described results demonstrated that geopolymer binders can be interesting catalyst support matrices for the development of photocatalytic materials and indicated a large potential for the exploitation of their peculiar features. PMID:28773634

TiO2-Based Photocatalytic Geopolymers for Nitric Oxide Degradation

Directory of Open Access Journals (Sweden)

Alberto Strini

2016-06-01

Full Text Available This study presents an experimental overview for the development of photocatalytic materials based on geopolymer binders as catalyst support matrices. Particularly, geopolymer matrices obtained from different solid precursors (fly ash and metakaolin, composite systems (siloxane-hybrid, foamed hybrid, and curing temperatures (room temperature and 60 °C were investigated for the same photocatalyst content (i.e., 3% TiO2 by weight of paste. The geopolymer matrices were previously designed for different applications, ranging from insulating (foam to structural materials. The photocatalytic activity was evaluated as NO degradation in air, and the results were compared with an ordinary Portland cement reference. The studied matrices demonstrated highly variable photocatalytic performance depending on both matrix constituents and the curing temperature, with promising activity revealed by the geopolymers based on fly ash and metakaolin. Furthermore, microstructural features and titania dispersion in the matrices were assessed by scanning electron microscopy (SEM and energy dispersive X-ray (EDS analyses. Particularly, EDS analyses of sample sections indicated segregation effects of titania in the surface layer, with consequent enhancement or depletion of the catalyst concentration in the active sample region, suggesting non-negligible transport phenomena during the curing process. The described results demonstrated that geopolymer binders can be interesting catalyst support matrices for the development of photocatalytic materials and indicated a large potential for the exploitation of their peculiar features.

The effects of the sequential addition of synthesis parameters on the performance of alkali activated fly ash mortar

Science.gov (United States)

Dassekpo, Jean-Baptiste Mawulé; Zha, Xiaoxiong; Zhan, Jiapeng; Ning, Jiaqian

Geopolymer is an energy efficient and sustainable material that is currently used in construction industry as an alternative for Portland cement. As a new material, specific mix design method is essential and efforts have been made to develop a mix design procedure with the main focus on achieving better compressive strength and economy. In this paper, a sequential addition of synthesis parameters such as fly ash-sand, alkaline liquids, plasticizer and additional water at well-defined time intervals was investigated. A total of 4 mix procedures were used to study the compressive performance on fly ash-based geopolymer mortar and the results of each method were analyzed and discussed. Experimental results show that the sequential addition of sodium hydroxide (NaOH), sodium silicate (Na2SiO3), plasticizer (PL), followed by adding water (WA) increases considerably the compressive strengths of the geopolymer-based mortar. These results clearly demonstrate the high significant influence of sequential addition of synthesis parameters on geopolymer materials compressive properties, and also provide a new mixing method for the preparation of geopolymer paste, mortar and concrete.

Synthesis and characterization of palm oil fuel ash (POFA) and metakaolin based geopolymer for possible application in nanocoating

Science.gov (United States)

Khan, Ihsan Ullah; Bhat, A. H.; Masset, Patrick J.; Khan, Farman Ullah; Rehman, Wajid Ur

2016-11-01

The main aim of this study was to synthesize and characterize highly amorphous geopolymer from palm oil fuel ash (POFA) and metakaolin, to be used as nanocoating. Geopolymers are man-made aluminosilicate materials that are amorphous analogues of zeolites. The geopolymers were made by condensing a mixture of raw materials metakaolin and palm oil fuel ash (POFA) with alkaline activator at a fixed ratio at room temperature. The kaolin type clay was calcined at 700 °C for 4hrs to transform it into amorphous metakaolin which is more reactive precursor for geopolymer formation. The characteristics of metakaolin and geopolymers (metakaolin and palm oil fuel ash based geopolymers) were analyzed by using x-ray fluorescence (XRF), Fourier transform infra-red spectrometry (FTIR), Thermogravimetric analysis (TG/DTA) and scanning electron microscopy with energy dispersive x-ray analysis (SEM-EDX). FTIR revealed the presence of Al-O and Si-O stretching vibrations of amorphous alumino-silicate structure for metakaolin, palm oil fuel ash and geopolymers. SEM-EDX images showed the presence of reaction product complementary to NASH (N = Na2O, A = Al2O3, S = SiO2, H = H2O) solid. The resulting geopolymers that were synthesized with NaOH/Na2SiO3 solution cured at 60 °C for 3 days. The results demonstrated the suitability of metakaolin and palm oil fuel ash (POFA) for synthesis of geopolymer at room temperatures.

Mechanical properties and microstructure analysis of fly ash geopolymeric recycled concrete.

Science.gov (United States)

Shi, X S; Collins, F G; Zhao, X L; Wang, Q Y

2012-10-30

Six mixtures with different recycled aggregate (RA) replacement ratios of 0%, 50% and 100% were designed to manufacture recycled aggregate concrete (RAC) and alkali-activated fly ash geopolymeric recycled concrete (GRC). The physical and mechanical properties were investigated indicating different performances from each other. Optical microscopy under transmitted light and scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDX) were carried out in this study in order to identify the mechanism underlying the effects of the geopolymer and RA on concrete properties. The features of aggregates, paste and interfacial transition zone (ITZ) were compared and discussed. Experimental results indicate that using alkali-activated fly ash geopolymer as replacement of ordinary Portland cement (OPC) effectively improved the compressive strength. With increasing of RA contents in both RAC and GRC, the compressive strength decreased gradually. The microstructure analysis shows that, on one hand, the presence of RA weakens the strength of the aggregates and the structure of ITZs; on the other hand, due to the alkali-activated fly ash in geopolymer concrete, the contents of Portlandite (Ca(OH)(2)) and voids were reduced, as well as improved the matrix homogeneity. The microstructure of GRC was changed by different reaction products, such as aluminosilicate gel. Copyright © 2012 Elsevier B.V. All rights reserved.

Hot-pressed geopolymer

DEFF Research Database (Denmark)

Ranjbar, Navid; Mehrali, Mohammad; Maheri, Mahmoud R.

2017-01-01

This research explores the use of simultaneous heating and pressing techniques in order to enhance the mechanical properties of fly ash (FA) based geopolymer under relatively low temperature conditions to ensure minimum-porosity. Four effective parameters of pressing force, alkali activator...

Performance of steel wool fiber reinforced geopolymer concrete

Science.gov (United States)

Faris, Meor Ahmad; Abdullah, Mohd Mustafa Al Bakri; Ismail, Khairul Nizar; Muniandy, Ratnasamy; Ariffin, Nurliayana

2017-09-01

In this paper, performance of geopolymer concrete was studied by mixing of Class F fly ash from Manjung power station, Lumut, Perak, Malaysia with alkaline activator which are combination of sodium hydroxide and sodium silicate. Steel wool fiber were added into the geopolymer concrete as reinforcement with different weight percentage vary from 0 % - 5 %. Chemical compositions of Malaysian fly ash was first analyzed by using X-ray fluorescence. All geopolymer concrete reinforced with steel wool fiber with different weight percentage were tested in terms of density, workability, and compression. Result shows Malaysian fly ash identified by using XRF was class F. Density of geopolymer concrete close to density of OPC which is approximately 2400 kg/m3 and the density was increase gradually with the additions of steel fiber. However, the inclusions of steel fibers also shows some reduction to the workability of geopolymer concrete. Besides, the compressive strength was increased with the increasing of fibers addition until maximum of 18.6 % improvement at 3 % of steel fibers.

Compressive strength and microstructural characteristics of class C fly ash geopolymer

Energy Technology Data Exchange (ETDEWEB)

Guo, Xiaolu; Shi, Huisheng; Dick, Warren A [Key Laboratory of Advanced Civil Engineering Materials (Tongji University), Shanghai (China)

2010-02-15

Geopolymers prepared from a class C fly ash (CFA) and a mixed alkali activator of sodium hydroxide and sodium silicate solution were investigated. A high compressive strength was obtained when the modulus of the activator viz., molar ratio of SiO{sub 2}/Na{sub 2}O was 1.5, and the proper content of this activator as evaluated by the mass proportion of Na{sub 2}O to CFA was 10%. The compressive strength of these samples was 63.4 MPa when they were cured at 75{sup o}C for 8 h followed by curing at 23{sup o}C for 28 d. In FTIR spectroscopy, the main peaks at 1036 and 1400 cm{sup -1} have been attributed to asymmetric stretching of Al-O/Si-O bonds, while those at 747 cm{sup -1} are due to the Si-O-Si/Si-O-Al bending band. The main geopolymeric gel and calcium silicate hydrate (C-S-H) gel co-exist and bond some remaining unreacted CFA spheres as observed in XRD and SEM-EXDA. The presence of gismondine (zeolite) was also observed in the XRD pattern.

Study on The Geopolymer Concrete Properties Reinforced with Hooked Steel Fiber

Science.gov (United States)

Abdullah, M. M. A. B.; Tahir, M. F. M.; Tajudin, M. A. F. M. A.; Ekaputri, J. J.; Bayuaji, R.; Khatim, N. A. M.

2017-11-01

In this research, Class F fly ash and a mixture of alkaline activators and different amount of hooked steel fiber were used for preparing geopolymer concrete. In order to analyses the effect of hooked steel fiber on the geopolymer concrete, the analysis such as chemical composition of fly ash, workability of fresh geopolymer, water absorption, density, compressive strength of hardened geopolymer concrete have been carried out. Mixtures were prepared with fly ash to alkaline liquid ratio of 2.0 with hooked steel fibers were added to the mix with different amounts which are 1%, 3%, 5% and 7% by the weight of the concrete. Experimental results showed that the compressive strength of geopolymer concrete increases as the hooked steel fibers increases. The optimum compressive strength obtained was up to 87.83 MPa on the 14th day. The density of geopolymer concrete are in the range between 2466 kg/m3 to 2501 kg/m3. In addition, the workability value of geopolymer without hooked steel fibers is 100 mm while the workability value of geopolymer with hooked steel fibers are between 60 mm to 30 mm.

Microstructural analysis of geopolymer developed from wood fly ash, post-mortem doloma refractory and metakaolin; Analise microestrutural de geopolimero desenvolvido a partir de cinza de olaria, tijolo refratario dolomitico post-mortem e metacaulim

Energy Technology Data Exchange (ETDEWEB)

Moura, Jailes de Santana; Mafra, Marcio Paulo de Araujo; Rabelo, Adriano Alves; Fagury, Renata Lilian Ribeiro Portugal; Fagury Neto, Elias, E-mail: jailesmoura@hotmail.com, E-mail: fagury@unifesspa.edu.br [Universidade Federal do Sul e Sudeste do Para (UNIFESSPA), PA (Brazil). Faculdade de Engenharia de Materiais

2016-07-01

Geopolymers are one of the widely discussed topics of materials science in recent times due to its vast potential as an alternative binder material to cement. This work aimed to evaluate the microstructure of geopolymers developed from wood fly ash, post-mortem doloma refractory and metakaolin. A preliminary study has been completed and achieved significant results compressive strength: the best formulation of geopolymer paste obtained approximately 25 MPa. Microstructural analysis by scanning electron microscopy, the geopolymer paste, allowed to verify the homogeneity, distribution of components, and providing evidence of raw materials that do not respond if there was crystalline phase, porosity and density of the structure. (author)

Long Term Corrosion Experiment of Steel Rebar in Fly Ash-Based Geopolymer Concrete in NaCl Solution

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Y. P. Asmara

2016-01-01

Full Text Available This research focuses on an experimental investigation to identify the effects of fly ash on the electrochemical process of concrete during the curing time. A rebar was analysed using potentiostat to measure the rest potential, polarization diagram, and corrosion rate. Water-to-cement ratio and amount of fly ash were varied. After being cured for 24 hours at a temperature of 65°C, the samples were immersed in 3.5% of NaCl solution for 365 days for electrochemical measurement. Measurements of the half-cell potential and corrosion current density indicated that the fly ash has significant effects on corrosion behaviour of concrete. Although fly ash tends to create passivity on anodic current, it increases corrosion rate. The corrosion potential of this concrete mixture decreases compared to concrete without fly ash. From the result, it can be summarized that concrete mixture with 70% of OPC (Ordinary Portland Cement and 30% fly ash has shown the best corrosion resistance.

Bulk modulus of basic sodalite, Na8[AlSiO4]6(OH)2·2H2O, a possible zeolitic precursor in coal-fly-ash-based geopolymers

KAUST Repository

Oh, Jae Eun

2011-01-01

Synthetic basic sodalite, Na8[AlSiO4] 6(OH)2•2H2O, cubic, P43n, (also known as hydroxysodalite hydrate) was prepared by the alkaline activation of amorphous aluminosilicate glass, obtained from the phase separation of Class F fly ash. The sample was subjected to a process similar to geopolymerization, using high concentrations of a NaOH solution at 90 °C for 24 hours. Basic sodalite was chosen as a representative analogue of the zeolite precursor existing in Na-based Class F fly ash geopolymers. To determine its bulk modulus, high-pressure synchrotron X-ray powder diffraction was applied using a diamond anvil cell (DAC) up to a pressure of 4.5 GPa. A curve-fit with a truncated third-order Birch-Murnaghan equation of state with a fixed K\\'o = 4 to pressure-normalized volume data yielded the isothermal bulk modulus, K o = 43 ± 4 GPa, indicating that basic sodalite is more compressible than sodalite, possibly due to a difference in interactions between the framework host and the guest molecules. © 2010 Elsevier Ltd.

The Role of Clay Swelling and Mineral Neoformation in the Stabilization of High Plasticity Soils Treated with the Fly Ash- and Metakaolin-Based Geopolymers

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Mahmoud A. Mahrous

2018-04-01

Full Text Available In the southern U.S. states, expansive soils are frequently encountered, presenting an important hazard in geotechnical engineering. This research relies on mineralogical and geochemical clues to explain the swelling behavior of smectite-rich, high-plasticity soils, documented in a series of geomechanical swelling tests that were performed on the soils stabilized with the metakaolin (MKG and fly ash (FAG based geopolymers. These geopolymers were mixed with the soil at several concentration levels. The lowest swelling percentage was shown to correspond to the sample stabilized with 12% FAG and was attributed to the neoformation of calcium silicate hydrates that acted as a cementitious material, preventing the soil from expanding by occupying the pore space, thus binding the clay particles together. Conversely, the 12% MKG-stabilized soil exhibited enormous expansion, which was explained by montmorillonite swelling to the point that it gradually began to lose its structural periodicity. The relatively high abundance of the newly formed feldspathoids in MKG-treated samples is believed to have greatly contributed to the overall soil expansion. Finally, the cation exchange capacity tests showed that the percentage of Na+ and Ca2+, as well as the pH value, exercised strong control on the swelling behavior of smectitic soils.

Workability enhancement of geopolymer concrete through the use of retarder

Science.gov (United States)

Umniati, B. Sri; Risdanareni, Puput; Zein, Fahmi Tarmizi Zulfikar

2017-09-01

Geopolymer concrete is a type of concrete manufactured without the addition of cement. In geopolymer concrete, along with an activator, cement as the concrete binder can be replaced by the fly ash. This will reduce global demand on cement, and therefore will reduce CO2 emission due to cement production. Thus, geopolymer concrete is commonly known as an eco-friendly concrete. Geopolymer concrete also offers a solution concerning with the utilization of the fly ash waste. However, despite of its environmental advantages, geopolymer concrete has a drawback, namelygeopolymer concrete set quickly, thus reducing its workability. This research aimed to increase the workability of geopolymer concrete by using retarder admixture (Plastocrete RT6 Plus). Retarder used varies within 0.2%, 0.4% and 0.6% of fly ash mass. As a control, geopolymer concrete without retarder (0%) were also made. Activator used in this research was Na2SiO3 mixed with NaOH 10 M solution, with ratio of 1:5. The results showed an optimum composition of geopolymer concrete with 0.6% retarder, where initial setting time occured after 6.75 hours, and the final setting time reached after 9.5 hours. Moreover, the slump of the geopolymer concrete was 8.8 cm, and the slump flow was 24 cm. The compressive strength of the geopolymer concrete at 28 days was 47.21 MPa. The experiment showed that the more retarder added, the setting time of the geopolymer concrete will be increased, thus increasing its workability.

Effect of mixing geopolymer and peat on bearing capacity in Ogan Komering Ilir (OKI) by California bearing ratio (CBR) test

Science.gov (United States)

Raharja, Danang S.; Hadiwardoyo, Sigit P.; Rahayu, Wiwik; Zain, Nasuhi

2017-06-01

Geopolymer is binder material that consists of solid material and the activator solution. Geopolymer material has successfully replaced cement in the manufacture of concrete with aluminosilicate bonding system. Geopolymer concrete has properties similar to cement concrete with high compressive strength, low shrinkage value, relatively low creep value, as well as acid-resistant. Based on these, the addition of polymers in peat soils is expected to improve the bearing capacity of peat soils. A study on the influence of geopolymer addition in peat soils was done by comparing before and after the peat soil was mixed with geopolymer using CBR (California Bearing Ratio) test in unsoaked and soaked conditions. 10% mixture content of the peat dry was used, weighted with a variety of curing time 4 hours, 5 days, and 10 days. There were two methods of mixing: first, peat was mixed with fly ash geopolymer activators and mixed solution (waterglass, NaOH, water), and second, peat was mixed with fly ash and mixed geopolymer (waterglass, NaOH, water, fly ash). Changes were observed in specific gravity, dry density, acidity (pH), and the microscopic structure with Scanning Electron Microscope (SEM). Curing time did not significantly affect the CBR value. It even shows a tendency to decline with longer curing time. The first type mixture obtained CBR value of: 5.4% for 4 hours curing, 4.6% for 5 days curing and 3.6% for 10 days curing. The second type mixture obtained CBR value of: 6.1% for 4 hours curing, 5.2% for 5 days curing and 5.2% for 10 days curing. Furthermore, the specific gravity value, dry density, pH near neutral and swelling percentage increased. From both variants, the second type mixture shows better results than the first type mixture. The results of SEM (Scanning Electron Microscopy) show the structure of the peat which became denser with the fly ash particles filling the peat microporous. Also, the reaction of fly ash with geopolymer is indicated by the solid

Leachability of heavy metals in geopolymer-based materials synthesized from red mud and rice husk ash

Science.gov (United States)

Nguyen, Hoc Thang; Pham, Vo Thi Ha Quyen; Dang, Thanh Phong; Dao, Thanh Khe

2018-04-01

Red mud is an industrial waste generated during aluminum production from bauxite whereas rice husk ash is an agricultural waste from burning of rice husk that could cause negative impact on the environment if not properly managed. This study demonstrates the utilization of red mud in combination with rice husk ash to form a geopolymer-based material which can be used as bricks or replacement for traditional cement materials. The focus of this study is on the leachability of heavy metals in the raw materials and the geopolymer as this would be significant in assessing the environmental impact of the product. Leachability of metals such as Cu, Zn, Cd, Pb, Fe, and Cr was evaluated based on European (EN 124572-2 EU CEN TC292/ CEN TC 308) standard with pH value 7. Results indicate that the leachability of these metals in the geopolymer matrix is lower than that of the raw materials.

Development of heat resistant geopolymer-based materials from red mud and rice husk ash

Science.gov (United States)

Thang, Nguyen Hoc; Nhung, Le Thuy; Quyen, Pham Vo Thi Ha; Phong, Dang Thanh; Khe, Dao Thanh; Van Phuc, Nguyen

2018-04-01

Geopolymer is an inorganic polymer composite developed by Joseph Davidovits in 1970s. Such material has potentials to replace Ordinary Portland Cement (OPC)-based materials in the future because of its lower energy consumption, minimal CO2 emissions and lower production cost as it utilizes industrial waste resources. Hence, geopolymerization and the process to produce geopolymers for various applications like building materials can be considered as green industry. Moreover, in this study, red mud and rice husk ash were used as raw materials for geopolymeric production, which are aluminum industrial and agricultural wastes that need to be managed to reduce their negative impact to the environment. The red mud and rice husk ash were mixed with sodium silicate (water glass) solution to form geopolymer paste. The geopolymer paste was filled into 5-cm cube molds according to ASTM C109/C109M 99, and then cured at room temperature for 28 days. These products were then tested for compressive strength and volumetric weight. Results indicated that the material can be considered lightweight with a compressive strength at 28 days that are in the range of 6.8 to 15.5 MPa. Moreover, the geopolymer specimens were also tested for heat resistance at a temperature of 1000oC for 2 hours. Results suggest high heat resistance with an increase of compressive strength from 262% to 417% after exposed at high temperature.

Composites Based on Fly Ash and Clay

International Nuclear Information System (INIS)

Fidancevska, E.; Jovanov, V.; Angusheva, B.; Srebrenkoska, V.

2014-01-01

Fly ash is a waste generated from the coal combustion during the production of electricity in the thermal power plants. It presents industrial by-product containing Technologically Enhanced Natural Occurring Radioactive Materials (TENORM) with the great potential for valorisation. Fly ash is successfully utilized in cement and concrete industry, also in ceramics industry as component for manufacturing bricks and tiles, and recently there are many investigations for production of glass-ceramics from fly ash. Although the utilization of fly ash in construction and civil engineering is dominant, the development of new alternative application for its further exploitation into new products is needed. This work presents the possibility for fly ash utilization for fabricating dense composites based on clay and fly ash with the potential to be used in construction industry

Manufacturing of Fire Resistance Geopolymer: A Review

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Aziz Ikmal Hakem

2016-01-01

Full Text Available Protection against fire using inorganic polymer is a new application of engineering technology. Even though, there are varieties of fire-protection materials, there is always a need for the development of new materials with improved thermophysical properties and low cost. Geopolymer composites materials are promising from this point of view. Granulated blast furnace slag, boiler ash and fly ash have been used as the prime materials for forming geopolymers composites. Geopolymers have been studied due to its unique properties such as a good fire resistance. Geopolymer offers an innovative for application associated with the high thermal application. This paper summarizes on the potential of alkaliactivated materials over the past decades along with outlines of the manufacturing of geopolymer composites for fire resistance application.

A Novel MK-based Geopolymer Composite Activated with Rice Husk Ash and KOH: Performance at High Temperature

International Nuclear Information System (INIS)

Villaquirán-Caicedo, M.A.; Mejía de Gutiérrez, R.; Gallego, N.C.

2017-01-01

Geopolymers were produced using an environmentally friendly alkali activator (based on Rice Husk Ash and potassium hydroxide). Aluminosilicates particles, carbon and ceramic fibres were used as reinforcement materials. The effects of reinforcement materials on the flexural strength, linear-shrinkage, thermophysical properties and microstructure of the geopolymers at room and high temperature (1200 °C) were studied. The results indicated that the toughness of the composites is increased 110.4% for geopolymer reinforced by ceramic fibres (G-AF) at room temperature. The presence of particles improved the flexural behaviour 265% for geopolymer reinforced by carbon fibres and particles after exposure to 1200 .C. Linear-shrinkage for geopolymer reinforced by ceramic fibres and particles and the geopolymer G-AF compared with reference sample (without fibres and particles) is improved by 27.88% and 7.88% respectively at 900 °C. The geopolymer materials developed in this work are porous materials with low thermal conductivity and good mechanical properties with potential thermal insulation applications for building applications. [es

Characteristics of alkali activated material (geopolymer) in sulfuric acid solution

Science.gov (United States)

Simatupang, Partogi H.

2017-09-01

Alkali Activated Material (AAM) or Geopolymer is a solid material which made by mixing rich silica alumina material with alkaline activator. AAM is a well known candidate to replace cement based material. Many researches have claimed that AAM has better durability compared to cement based material in agressive environment. However, there was rare paper presented the direct comparison of material characteristics between Class F fly ash based AAM and Class C fly ash based AAM in such aggresive environment. Because of that, this paper present material characteristics of Class F fly ash based AAM and Class C fly ash based AAM if the materials were immersed in 10% sulfuric acid solution for 65 days. Material characteristics evaluated were (1) weight loss, (2) mineral of the material which evaluated by XRD (X-Ray Diffraction), (3) morphology and oxide compounds of material which evaluated by SEM/EDXA (Scanning Electron Microscopic/Energy Dispersive X-Ray Analyzer) and (4) compound bond which evaluated by FTIR (Fourier Transform Infra Red) Spectroscopy Testing. Alkali Activated Material used were Class F fly ash based AAM Mortar and Class C fly ash based AAM Mortar. The result is a quite difference of material characteristics between Class F fly ash based AAM and Class C fly ash based AAM.

Some Durability Aspects of Ambient Cured Bottom Ash Geopolymer Concrete

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Saravanakumar R.

2017-09-01

Full Text Available The present study examines some durability aspects of ambient cured bottom ash geopolymer concrete (BA GPC due to accelerated corrosion, sorptivity, and water absorption. The bottom ash geopolymer concrete was prepared with sodium based alkaline activators under ambient curing temperatures. The sodium hydroxide used concentration was 8M. The performance of BA GPC was compared with conventional concrete. The test results indicate that BA GPC developes a strong passive layer against chloride ion diffusion and provides better protection against corrosion. Both the initial and final rates of water absorption of BA GPC were about two times less than those of conventional concrete. The BA GPC significantly enhanced performance over equivalent grade conventional concrete (CC.

The Influence of Salt Water on Chloride Penetration in Geopolymer Concrete

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Halim Like Novia

2017-01-01

Full Text Available This paper presents the influence of chloride ion penetration in geopolymer concrete. Fly ash as based material for geopolymer concrete was used in this mixture. Fly ash was mixed with sodium hydroxide (NaOH 8 M and sodium silicate (Na2SiO3 as the alkali solution. The sizes of cylindrical specimens were prepared with a diameter of 100 mm and 200 mm high. Some specimens were immersed in salt water at a concentration of 3.5%, and other control specimens were cured in tap water for 30, 60, 90, and 120 days. The mechanical properties were determined with compressive test which was conducted at 28, 30, 60, 90 and 120 days. Some durability tests were performed for porosity, chloride penetration, and pH measurement. It was found that geopolymer concrete has higher compressive strength than concrete made with Ordinary Portland cement (OPC. However, chloride penetration in geopolymer concrete is higher than OPC. The pH measurement showed that geopolymer concrete has less pH than OPC concrete. The porosity of concrete has been found to influence chloride penetration and pH of concrete.

INVESTIGATING THE EFFECTS OF OIL PALM ASH IN METAKAOLIN BASED GEOPOLYMER

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Hawa A.

2013-12-01

Full Text Available This research reports on the microstructure, compressive strength, drying shrinkage and sulfate expansion of metakaolin (MK based geopolymers produced by partially replacing MK by oil palm ash (OPA in proportions of 0 %, 5 %, 10 % and 15 % by weight. The specimens were cured at a temperature of 80°C for 1, 2 and 4 hours, and compressive strength test were conducted at ambient temperature at 2, 6, 24 hours, 7 and 28 day. The testing results revealed that the geopolymer with 5 % OPA gave the highest compressive strength. Scanning electron microscopy (SEM indicated that the 5 % OPA sample had a dense-compact matrix and less unreacted raw materials which contributed to the higher compressive strength. In the X-ray diffraction (XRD patterns, the change of the crystalline phase for higher strength was easily detectable compared lower strength.

Selected durability studies of geopolymer concrete with respect to carbonation, elevated temperature, and microbial induced corrosion

Science.gov (United States)

Badar, Mohammad Sufian

This thesis reports a comprehensive study related to the experimental evaluation of carbonation in reinforced geopolymer concrete, the evaluation of geopolymer concretes at elevated temperature, and the resistance of geopolymer concrete to microbial induced corrosion (MIC). Carbonation: Reinforced concretes, made of geopolymer, prepared from two class F fly ashes and one class C fly ash, were subjected to accelerated carbonation treatment for a period of 450 days. Electrochemical, microstructure and pore structure examinations were performed to evaluate the effect of corrosion caused due to carbonation. GPC specimens prepared from class F fly ash exhibited lower corrosion rates by a factor of 21, and higher pH values (pH>12) when compared with concrete specimens prepared from class C Fly ash (GPCMN). Microstructure and pore characterization of GPC prepared using class F fly ash revealed lower porosity by a factor of 2.5 as compared with thier counterparts made using GPC-MN. The superior performace of GPC prepared with the class F fly ash could be attributed to the dense pore structure and formation of the protective layer of calcium and sodium alumino silicate hydrates (C/N-A-S-H) geopolymeric gels around the steel reinforcement. Elevated Temperature: Geopolymers are an emerging class of cementitious binders which possess a potential for high temperature resistance that could possibly be utilized in applications such as nozzles, aspirators and refractory linings. This study reports on the results of an investigation into the performance of a fly ash based geopolymer binder in high temperature environments. Geopolymer concrete (GPC) was prepared using eleven types of fly ashes obtained from four countries. High content alumina and silica sand was used in the mix for preparing GPC. GPC was subjected to thermal shock tests following ASTM C 1100-88. The GPC samples prepared with tabular alumina were kept at 1093° C and immediately quenched in water. GPC specimens

A Novel MK-based Geopolymer Composite Activated with Rice Husk Ash and KOH: Performance at High Temperature

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M. A. Villaquirán-Caicedo

2017-02-01

Full Text Available Geopolymers were produced using an environmentally friendly alkali activator (based on Rice Husk Ash and potassium hydroxide. Aluminosilicates particles, carbon and ceramic fibres were used as reinforcement materials. The effects of reinforcement materials on the flexural strength, linear-shrinkage, thermophysical properties and microstructure of the geopolymers at room and high temperature (1200 ÅãC were studied. The results indicated that the toughness of the composites is increased 110.4% for geopolymer reinforced by ceramic fibres (G-AF at room temperature. The presence of particles improved the flexural behaviour 265% for geopolymer reinforced by carbon fibres and particles after exposure to 1200 .C. Linear-shrinkage for geopolymer reinforced by ceramic fibres and particles and the geopolymer G-AF compared with reference sample (without fibres and particles is improved by 27.88% and 7.88% respectively at 900 ÅãC. The geopolymer materials developed in this work are porous materials with low thermal conductivity and good mechanical properties with potential thermal insulation applications for building applications.

Environmentally-Friendly Dense and Porous Geopolymers Using Fly Ash and Rice Husk Ash as Raw Materials

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Daniele Ziegler

2016-06-01

Full Text Available This paper assesses the feasibility of two industrial wastes, fly ash (FA and rice husk ash (RHA, as raw materials for the production of geopolymeric pastes. Three typologies of samples were thus produced: (i halloysite activated with potassium hydroxide and nanosilica, used as the reference sample (HL-S; (ii halloysite activated with rice husk ash dissolved into KOH solution (HL-R; (iii FA activated with the alkaline solution realized with the rice husk ash (FA-R. Dense and porous samples were produced and characterized in terms of mechanical properties and environmental impact. The flexural and compressive strength of HL-R reached about 9 and 43 MPa, respectively. On the contrary, the compressive strength of FA-R is significantly lower than the HL-R one, in spite of a comparable flexural strength being reached. However, when porous samples are concerned, FA-R shows comparable or even higher strength than HL-R. Thus, the current results show that RHA is a valuable alternative to silica nanopowder to prepare the activator solution, to be used either with calcined clay and fly ash feedstock materials. Finally, a preliminary evaluation of the global warming potential (GWP was performed for the three investigated formulations. With the mix containing FA and RHA-based silica solution, a reduction of about 90% of GWP was achieved with respect to the values obtained for the reference formulation.

Effect of glass microfibre addition on the mechanical performances of fly ash-based geopolymer composites

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Thamer Alomayri

2017-09-01

Full Text Available In the present study, various amounts of glass microfibres were introduced into a geopolymer for reinforcement purposes. The influence of these microfibres on the performance of the geopolymer composites was investigated. Results show that the appropriate addition of glass microfibres can improve the mechanical properties of geopolymer composites. In particular, the flexural strength, flexural modulus and impact strength increase at an optimum fibre content of 2 wt%. Further, adding glass microfibres to a plain geopolymer matrix has a significant effect on the pre-cracking behaviour. It substantially enhances the post-cracking response.

Optimum Mix for Pervious Geopolymer Concrete (GEOCRETE Based on Water Permeability and Compressive Strength

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Abdulsalam Arafa Salaheddin

2017-01-01

Full Text Available The production of ordinary Portland cement (OPC consumes considerable natural resources and energy, and it also affects the emission of a significant quantity of CO2 in the atmosphere. This pervious geopolymer concrete study aims to explore an alternative binder without OPC. Pervious geopolymer concretes were prepared from fly ash (FA, sodium silicate (NaSiO3, sodium hydroxide (NaOH solution, and coarse aggregate (CA. The effects of pervious geopolymer concrete parameters that affect water permeability and compressive strength are evaluated. The FA to CA ratios of 1:6, 1:7,1:8, and 1:9 by weight, CA sizes of 5–10, 10–14, and 14–20 mm, constant NaSiO3/NaOH ratio of 2.5, alkaline liquid to fly ash (AL/FA ratios of 0.4, 0.5, and 0.6, and NaOH concentrations of 8, 10, and 12 M were the pervious geopolymer concrete mix proportions. The curing temperature of 80 °C for 24 h was used. The results showed that a pervious geopolymer concrete with CA of 10 mm achieved water permeability of 2.3 cm/s and compressive strength of 20 MPa with AL/FA ratio of 0.5, NaOH concentration of 10 M, and FA:CA of 1:7. GEOCRETE is indicated to have better engineering properties than does pervious concrete that is made of ordinary Portland cement.

Lightweight Heat Resistant Geopolymer-based Materials Synthesized from Red Mud and Rice Husk Ash Using Sodium Silicate Solution as Alkaline Activator

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Hoc Thang Nguyen

2017-01-01

Full Text Available Geopolymer is an inorganic polymer composite with potentials to replace Ordinary Portland Cement (OPC-based materials in the future because of its lower energy consumption, minimal CO2 emissions and lower production cost as it utilizes industrial waste resources. Hence, geopolymerization and the process to produce geopolymers for various applications like building materials can be considered as green industry. Moreover, in our study, the raw materials we used are red mud and rice husk ash, which are are industrial and agricultural wastes that need to be managed to reduce their impact to the environment. The red mud and rice husk ash combined with sodium silicate (water glass solution were mixed to form geopolymer materials. Moreover, the geopolymer specimens were also tested for heat resistance at a temperature of 1000°C for 2 hours. Results suggest high heat resistance with an increase of compressive strength after exposed at high temperature.

Long Term Corrosion Experiment of Steel Rebar in Fly Ash-Based Geopolymer Concrete in NaCl Solution

OpenAIRE

Asmara, Y. P.; Siregar, J. P.; Tezara, C.; Nurlisa, Wan; Jamiluddin, J.

2016-01-01

This research focuses on an experimental investigation to identify the effects of fly ash on the electrochemical process of concrete during the curing time. A rebar was analysed using potentiostat to measure the rest potential, polarization diagram, and corrosion rate. Water-to-cement ratio and amount of fly ash were varied. After being cured for 24 hours at a temperature of 65°C, the samples were immersed in 3.5% of NaCl solution for 365 days for electrochemical measurement. Measurements of ...

Geopolymer obtained from coal ash; Geopolimeros obtidos a partir de cinzas de carvao mineral

Energy Technology Data Exchange (ETDEWEB)

Conte, V.; Bissari, E.S.; Uggioni, E.; Bernardin, A.M., E-mail: amb@unesc.net [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Grupo de Materiais Ceramicos e Vitreos

2011-07-01

Geopolymers are three-dimensional alumino silicates that can be rapidly formed at low temperature from naturally occurring aluminosilicates with a structure similar to zeolites. In this work coal ash (Tractebel Energy) was used as source of aluminosilicate according a full factorial design in eight formulations with three factors (hydroxide type and concentration and temperature) and two-levels. The ash was dried and hydroxide was added according type and concentration. The geopolymer was poured into cylindrical molds, cured (14 days) and subjected to compression test. The coal ash from power plants belongs to the Si-Al system and thus can easily form geopolymers. The compression tests showed that it is possible to obtain samples with strength comparable to conventional Portland cement. As a result, temperature and molarity are the main factors affecting the compressive strength of the obtained geopolymer. (author)

Development of Coconut Trunk Fiber Geopolymer Hybrid Composite for Structural Engineering Materials

Science.gov (United States)

Amalia, F.; Akifah, N.; Nurfadilla; Subaer

2017-03-01

A research on the influence of coconut fiber trunk on mechanical properties based on fly ash has been conducted. The aims of this study was to examine the mechanical properties of geopolymer composites by varrying the concentration of coconut trunk fiber. Geopolymer synthesized by alkali activated (NaOH+H2O+Na2O.3SiO2) and cured at the temperature 700C for one hour. Specimens were synthesized into 5 different mass of fiber 0 g, 0.25 g, 0.50 g, 0.75 g, and 1.00 g keeping fly ash constant. The highest compressive strength was 89.44 MPa for specimen added with 0.50 g of fiber. The highest flexural strength was 7.64 MPa for the same sample. The interfacial transition zone (ITZ) between the matrix of geopolymers and coconut fiber was conducted by using Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS). The chemical composition of the specimen was examined by using X-Ray Diffraction (XRD). The thermal properties of coconut fiber trunk was analyzed using Differential Scanning Calorimetry (DSC). It was found that coconut fiber was able to improve the mechanical and microstructure properties of geopolymers composites.

Synthesis of inorganic polymers using fly ash and primary lead slag.

Science.gov (United States)

Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

2012-02-29

The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As. Copyright © 2011 Elsevier B.V. All rights reserved.

Review of Dolomite as Precursor of Geopolymer Materials

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Azimi E.A.

2016-01-01

Full Text Available Geopolymer is an environmentally friendly cementitious binder that does not require the existence of ordinary Portland cement (OPC. Geopolymer has many excellent advantages, including high early strength, low shrinkage, good thermal resistance and good chemical resistance. Previous commonly used materials include fly ash, clay and slag. The used of dolomite as precursor material in geopolymer field is still new and at the early stage of study. Only a few researchers have done studies on dolomite in geopolymer. Dolomite (CaMg(CO32 is abundant and generally inexpensive natural minerals. The possible use of these bulk calcium carbonate materials in improving the mechanical properties of geopolymers will therefore be of great interest. This paper summarizes some research outcomes on dolomite in geopolymer along with the potential of dolomite as geopolymer composites.

Material and structural characterization of alkali activated low-calcium brown coal fly ash.

Science.gov (United States)

Skvára, Frantisek; Kopecký, Lubomír; Smilauer, Vít; Bittnar, Zdenek

2009-09-15

The waste low-calcium Czech brown coal fly ash represents a considerable environmental burden due to the quantities produced and the potentially high content of leachable heavy metals. The heterogeneous microstucture of the geopolymer M(n) [-(Si-O)(z)-Al-O](n).wH(2)O, that forms during the alkaline activation, was examined by means of microcalorimetry, XRD, TGA, DSC, MIP, FTIR, NMR MAS ((29)Si, (27)Al, (23)Na), ESEM, EDS, and EBSD. The leaching of heavy metals and the evolution of compressive strength were also monitored. The analysis of raw fly ash identified a number of different morphologies, unequal distribution of elements, Fe-rich rim, high internal porosity, and minor crystalline phases of mullite and quartz. Microcalorimetry revealed exothermic reactions with dependence on the activator alkalinity. The activation energy of the geopolymerization process was determined as 86.2kJ/mol. The X-ray diffraction analysis revealed no additional crystalline phases associated with geopolymer formation. Over several weeks, the (29)Si NMR spectrum testified a high degree of polymerization and Al penetration into the SiO(4) tetrahedra. The (23)Na NMR MAS spectrum hypothesized that sodium is bound in the form of Na(H(2)O)(n) rather than Na(+), thus causing efflorescence in a moisture-gradient environment. As and Cr(6+) are weakly bonded in the geopolymer matrix, while excellent immobilization of Zn(2+), Cu(2+), Cd(2+), and Cr(3+) are reported.

Porous Geopolymer Insulating Core from a Metakaolin/Biomass Ash Composite

Directory of Open Access Journals (Sweden)

Annalisa Natali Murri

2017-12-01

Full Text Available Ashes derived from the combustion of vegetal and animal biomass still represent a mostly unexplored secondary raw material for the production of alkali-activated materials, given their peculiar chemical nature. In this work, calcium phosphate biomass ashes were successfully used as partially reactive fillers in a metakaolin-based geopolymer composite to produce, by direct foaming, sustainable and lightweight boards with thermal insulating properties. The investigated materials were obtained by activating a blend of metakaolin and biomass ash in a weight ratio of 1: 1 and foamed with the addition of H2O2 in measure of 5 wt. %, to maximize the volume of disposed ash and ensure adequate properties to the material at the same time. The obtained geopolymer composite was characterized by microstructural, chemical-physical, mechanical and thermal analysis: the obtained results showed that biomass ash and metakaolin well integrated in the microstructure of the final porous material, which was characterized by a density of about 310 kg/m3 and a thermal conductivity of 0.073 W/mK at a mean test temperature of 30 °C, coupled with an acceptable compressive strength of about 0.6 MPa. Dilatometric and thermogravimetric analysis, performed up to 1000 °C, highlighted the thermal stability of the composite, which could be regarded as a promising material for low-cost, self-bearing thermal insulating partitions or lightweight cores for thermostructural sandwich panels.

Cementation of nuclear graphite using geo-polymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H.J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2012-01-01

Geo-polymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geo-polymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geo-polymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geo-polymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated about how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfill the specifications at best. As result geo-polymers have been identified as a promising matrix for graphite containing nuclear wastes. With geo-polymers both favorable properties in the cementation process and a high long time structural stability of the products can be achieved. (authors)

Alkaline Activator Impact on the Geopolymer Binders

Science.gov (United States)

Błaszczyński, Tomasz Z.; Król, Maciej R.

2017-10-01

Concrete structures are constantly moving in the direction of improving the durability. Durability depends on many factors, which are the composition of concrete mix, the usage of additives and admixtures and the place, where material will work and carry the load. The introduction of new geopolymer binders for geopolymer structures adds a new aspect that is type of used activator. This substance with strongly alkaline reaction is divided because of the physical state, the alkaline degree and above all the chemical composition. Taking into account, that at present the geopolymer binders are made essentially from waste materials or by-products from the combustion of coal or iron ore smelting, unambiguous determination of the effect of the activator on the properties of the geopolymer material requires a number of trials, researches and observation. This paper shows the influence of the most alkaline activators on the basic parameters of the durability of geopolymer binders. In this study there were used highly alkaline hydroxides, water glasses and granules, which are waste materials in a variety of processes taking place in chemical plants. As the substrate of geopolymer binders there were used fly ash which came from coal and high calcareous ash from the burning of lignite.

Cementing Efficiency of Low Calcium Fly Ash in Fly Ash Concretes

OpenAIRE

T. D. Gunneswara Rao; Mudimby Andal

2014-01-01

Research on the utilization of fly ash will no longer refer the fly ash as a waste material of thermal power plants. Use of fly ash in concrete making, makes the concrete economical as well as durable. The fly ash is being added to the concrete in three ways namely, as partial replacement to cement, as partial replacement to fine aggregates and as admixture. Addition of fly ash to the concrete in any one of the form mentioned above, makes the concrete more workable and durable than the conven...

Fly ash based zeolitic pigments for application in anticorrosive paints

International Nuclear Information System (INIS)

Shaw, Ruchi; Tiwari, Sangeeta

2016-01-01

The purpose of this work is to evaluate the utilization of waste fly ash in anticorrosive paints. Zeolite NaY was synthesized from waste fly ash and subsequently modified by exchanging its nominal cation Na + with Mg 2+ and Ca 2+ ions. The metal ion exchanged zeolite was then used as anticorrosive zeolitic pigments in paints. The prepared zeolite NaY was characterized using X-Ray diffraction technique and Scanning electron microscopy. The size, shape and density of the prepared fly ash based pigments were determined by various techniques. The paints were prepared by using fly ash based zeolitic pigments in epoxy resin and the percentages of pigments used in paints were 2% and 5%. These paints were applied to the mild steel panels and the anticorrosive properties of the pigments were assessed by the electrochemical spectroscopy technique (EIS).

The Properties of Nano TiO2-Geopolymer Composite as a Material for Functional Surface Application

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Syamsidar D.

2017-01-01

Full Text Available The aim of this study is to examine the properties of Nano TiO2-geopolymer as a material for functional surface applications such as walls, floors, bench top, arts and decoration materials. Class-C fly ash and metakaolin were used as raw materials to produce geopolymers pastes (binder. Geopolymers were synthesized through alkali activation method cured at 50°C for 2 hours using molar oxide ratios of SiO2/Al2O3 = 3.0, Na2O/SiO2 = 0.2, and H2O/Na2O = 10. Nano TiO2 was added into geopolymers paste at different concentration namely 0 wt%, 5wt%, 10wt% and 15wt % relative the weight of fly ash or metakaolin. The measurements were commenced after the samples aged 7 days. The samples made from fly ash were immersed in 1 M H2SO4 solution for 3 days for acid resistance examination. The self-cleaning properties of the composites were observed by immersing the sample into red clays solution. The X-Ray Diffraction (XRD was performed to examine the structure and phase of the samples before and after acid resistance measurement. Scanning Electron Microscopy (SEM was performed to examine the surface morphology of the resulting composites. The measurements results showed that Nano TiO2–geopolymers composite can be applied as functionally surface materials.

Proving the role of boron in the structure of fly-ash/borosilicate glass based geopolymers

Czech Academy of Sciences Publication Activity Database

Taveri, Gianmarco; Toušek, J.; Bernardo, E.; Toniolo, N.; Boccaccini, A. R.; Dlouhý, Ivo

2017-01-01

Roč. 200, AUG (2017), s. 105-108 ISSN 0167-577X EU Projects: European Commission(XE) 642557 - CoACH Institutional support: RVO:68081723 Keywords : Fly-ash * Borosillicate * Geopolymerization * Spectroscopy * NMR * FTIR Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.572, year: 2016 http://www.sciencedirect.com/science/article/pii/S0167577X1730650X

An investigation of waste glass-based geopolymers supplemented with alumina

Science.gov (United States)

Christiansen, Mary U.

An increased consideration of sustainability throughout society has resulted in a surge of research investigating sustainable alternatives to existing construction materials. A new binder system, called a geopolymer, is being investigated to supplement ordinary portland cement (OPC) concrete, which has come under scrutiny because of the CO2 emissions inherent in its production. Geopolymers are produced from the alkali activation of a powdered aluminosilicate source by an alkaline solution, which results in a dense three-dimensional matrix of tetrahedrally linked aluminosilicates. Geopolymers have shown great potential as a building construction material, offering similar mechanical and durability properties to OPC. Additionally, geopolymers have the added value of a considerably smaller carbon footprint than OPC. This research considered the compressive strength, microstructure and composition of geopolymers made from two types of waste glass with varying aluminum contents. Waste glass shows great potential for mainstream use in geopolymers due to its chemical and physical homogeneity as well as its high content of amorphous silica, which could eliminate the need for sodium silicate. However, the lack of aluminum is thought to negatively affect the mechanical performance and alkali stability of the geopolymer system. 39 Mortars were designed using various combinations of glass and metakaolin or fly ash to supplement the aluminum in the system. Mortar made from the high-Al glass (12% Al2O3) reached over 10,000 psi at six months. Mortar made from the low-Al glass (use in geopolymers, when care is given to consider the compositional and physical properties of the glass in mixture design.

Physical barrier effect of geopolymeric waste form on diffusivity of cesium and strontium

Energy Technology Data Exchange (ETDEWEB)

Jang, J.G.; Park, S.M.; Lee, H.K., E-mail: haengki@kaist.ac.kr

2016-11-15

Highlights: • Physical immobilization of radionuclides in geopolymer was quantitatively assessed. • Fly ash-based geopolymer showed excellent immobilization performance. • Diffusivity of soluble Cs and Sr was highly correlated with critical pore diameter. - Abstract: The present study investigates the physical barrier effect of geopolymeric waste form on leaching behavior of cesium and strontium. Fly ash-based geopolymers and slag-blended geopolymers were used as solidification agents. The leaching behavior of cesium and strontium from geopolymers was evaluated in accordance with ANSI/ANS-16.1. The diffusivity of cesium and strontium in a fly ash-based geopolymer was lower than that in Portland cement by a factor of 10{sup 3} and 10{sup 4}, respectively, showing significantly improved immobilization performance. The leaching resistance of fly ash-based geopolymer was relatively constant regardless of the type of fly ash. The diffusivity of water-soluble cesium and strontium ions were highly correlated with the critical pore diameter of the binder. The critical pore diameter of the fly ash-based geopolymer was remarkably smaller than those of Portland cement and slag-blended geopolymer; consequently, its ability physically to retard the diffusion of nuclides (physical barrier effect) was superior.

Treatment of fly ash for use in concrete

Science.gov (United States)

Boxley, Chett; Akash, Akash; Zhao, Qiang

2013-01-08

A process for treating fly ash to render it highly usable as a concrete additive. A quantity of fly ash is obtained that contains carbon and which is considered unusable fly ash for concrete based upon foam index testing. The fly ash is mixed with an activator solution sufficient to initiate a geopolymerization reaction and for a geopolymerized fly ash. The geopolymerized fly ash is granulated. The geopolymerized fly ash is considered usable fly ash for concrete according to foam index testing. The geopolymerized fly ash may have a foam index less than 35% of the foam index of the untreated fly ash, and in some cases less than 10% of the foam index of the untreated fly ash. The activator solution may contain an alkali metal hydroxide, carbonate, silicate, aluminate, or mixtures thereof.

Fly ash carbon passivation

Science.gov (United States)

La Count, Robert B; Baltrus, John P; Kern, Douglas G

2013-05-14

A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most of the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.

Mechanical properties on geopolymer brick: A review

Science.gov (United States)

Deraman, L. M.; Abdullah, M. M. A.; Ming, L. Y.; Ibrahim, W. M. W.; Tahir, M. F. M.

2017-09-01

Bricks has stand for many years as durable construction substantial, especially in the area of civil engineering to construct buildings. Brick commonly used in the structure of buildings as a construction wall, cladding, facing perimeter, paving, garden wall and flooring. The contribution of ordinary Portland cement (OPC) in cement bricks production worldwide to greenhouse gas emissions. Due to this issue, some researchers have done their study with other materials to produce bricks, especially as a by-product material. Researchers take effort in this regard to synthesizing from by-product materials such as fly ash, bottom ash and kaolin that are rich in silicon and aluminium in the development of inorganic alumina-silicate polymer, called geopolymer Geopolymer is a polymerization reaction between various aluminosilicate oxides with silicates solution or alkali hydroxide solution forming polymerized Si-O-Al-O bonds. This paper summarized some research finding of mechanical properties of geopolymer brick using by-product materials.

Mercury release from fly ashes and hydrated fly ash cement pastes

Science.gov (United States)

Du, Wen; Zhang, Chao-yang; Kong, Xiang-ming; Zhuo, Yu-qun; Zhu, Zhen-wu

2018-04-01

The large-scale usage of fly ash in cement and concrete introduces mercury (Hg) into concrete structures and a risk of secondary emission of Hg from the structures during long-term service was evaluated. Three fly ashes were collected from coal-fired power plants and three blend cements were prepared by mixing Ordinary Portland cement (OPC) with the same amount of fly ash. The releasing behaviors of Hg0 from the fly ash and the powdered hydrated cement pastes (HCP) were measured by a self-developed Hg measurement system, where an air-blowing part and Hg collection part were involved. The Hg release of fly ashes at room temperature varied from 25.84 to 39.69 ng/g fly ash during 90-days period of air-blowing experiment. In contrast, the Hg release of the HCPs were in a range of 8.51-18.48 ng/g HCP. It is found that the Hg release ratios of HCPs were almost the same as those of the pure fly ashes, suggesting that the hydration products of the HCP have little immobilization effect on Hg0. Increasing temperature and moisture content markedly promote the Hg release.

Treatment of fly ash for use in concrete

Science.gov (United States)

Boxley, Chett [Park City, UT

2012-05-15

A process for treating fly ash to render it highly usable as a concrete additive. A quantity of fly ash is obtained that contains carbon and which is considered unusable fly ash for concrete based upon foam index testing. The fly ash is mixed with a quantity of spray dryer ash (SDA) and water to initiate a geopolymerization reaction and form a geopolymerized fly ash. The geopolymerized fly ash is granulated. The geopolymerized fly ash is considered usable fly ash for concrete according to foam index testing. The geopolymerized fly ash may have a foam index less than 40%, and in some cases less than 20%, of the foam index of the untreated fly ash. An optional alkaline activator may be mixed with the fly ash and SDA to facilitate the geopolymerization reaction. The alkaline activator may contain an alkali metal hydroxide, carbonate, silicate, aluminate, or mixtures thereof.

Fly ash aggregates. Vliegaskunstgrind

Energy Technology Data Exchange (ETDEWEB)

1983-03-01

A study has been carried out into artificial aggregates made from fly ash, 'fly ash aggregates'. Attention has been drawn to the production of fly ash aggregates in the Netherlands as a way to obviate the need of disposal of fly ash. Typical process steps for the manufacturing of fly ash aggregates are the agglomeration and the bonding of fly ash particles. Agglomeration techniques are subdivided into agitation and compaction, bonding methods into sintering, hydrothermal and 'cold' bonding. In sintering no bonding agent is used. The fly ash particles are more or less welded together. Sintering in general is performed at a temperature higher than 900 deg C. In hydrothermal processes lime reacts with fly ash to a crystalline hydrate at temperatures between 100 and 250 deg C at saturated steam pressure. As a lime source not only lime as such, but also portland cement can be used. Cold bonding processes rely on reaction of fly ash with lime or cement at temperatures between 0 and 100 deg C. The pozzolanic properties of fly ash are used. Where cement is applied, this bonding agent itself contributes also to the strength development of the artificial aggregate. Besides the use of lime and cement, several processes are known which make use of lime containing wastes such as spray dry absorption desulfurization residues or fluid bed coal combustion residues. (In Dutch)

Hydration of fly ash cement and microstructure of fly ash cement pastes

Energy Technology Data Exchange (ETDEWEB)

Shiyuan, H.

1981-01-01

The strength development and hydration of fly ash cement and the influence of addition of gypsum on those were studied at normal and elevated temperatures. It was found that an addition of a proper amount of gypsum to fly ash cement could accelerate the pozzolanic reaction between CH and fly ash, and as a result, increase the strength of fly ash cement pastes after 28 days.

Cementation of Nuclear Graphite Using Geopolymers

International Nuclear Information System (INIS)

Girke, N.A.; Steinmetz, H-J.; Bukaemsky, A.; Bosbach, D.; Hermann, E.; Griebel, I.

2016-01-01

Geopolymers are solid aluminosilicate materials usually formed by alkali hydroxide or alkali silicate activation of solid precursors such as coal fly ash, calcined clay and/or metallurgical slag. Today the primary application of geopolymer technology is in the development of alternatives to Portland-based cements. Variations in the ratio of aluminium to silicon, and alkali to silicon or addition of structure support, produce geopolymers with different physical and mechanical properties. These materials have an amorphous three-dimensional structure that gives geopolymers certain properties, such as fire and acid resistance, low leach rate, which make them an ideal substitute for ordinary Portland cement (OPC) in a wide range of applications especially in conditioning and storage of radioactive waste. Therefore investigations have been initiated on how and to which amount graphite as a hydrophobic material can be mixed with cement or concrete to form stable waste products and which concretes fulfil the necessary specifications best. As a result, geopolymers have been identified as a promising matrix for graphite containing nuclear wastes. With geopolymers, both favourable properties in the cementation process and a high long time structural stability of the products can be achieved. Investigations include: • direct mixing of graphite with geopolymers with or without sand as a mechanically stabilizing medium; • production of cement-graphite granulates as intermediate products and embedding of these granulates in geopolymer; • coating of formed graphite pieces with geopolymer.The report shows that carbon in the form of graphite can both be integrated with different grain size spectra as well as shaped in the hydraulic binder geopolymer and meets the requirements for a stable long-term immobilisation. (author)

FREEZE-THAW AND FIRE RESISTANCE OF GEOPOLYMER MORTAR BASED ON NATURAL AND WASTE POZZOLANS

Directory of Open Access Journals (Sweden)

F.Nurhayat Degirmenci

2017-12-01

Full Text Available The purpose of this research was to investigate the resistance of pozzolan-based geopolymer mortars subjected to high temperatures and freeze-thaw cycles. Low calcium fly ash and granulated blast furnace slag as waste pozzolans and natural zeolite as a natural pozzolan were used as base materials for producing geopolymer mortar. The other purpose the research was to study the effect of alkaline activator ratio (Na₂SiO₃/NaOH on the performance of pozzolan-based geopolymer mortar specimens subjected to extreme temperatures. The influence of high temperatures on the properties of mortars was investigated at 300°C, 600°C, and 900°C. Fire and freeze-thaw and resistance of mortars were investigated in terms of visual appearance, weight loss and residual compressive strength. The minimal values of the residual compressive strength were obtained at 900°C for all mixtures. The residual compressive strength of all specimens was lower than the values obtained for specimens not subjected to any freeze-thaw resistance test, except those containing GGBS. The Na₂SiO₃/NaOH ratios of the alkaline activator solution used to prepare the geopolymer mortars have an effect on the weight losses and residual compressive strengths of the specimens subjected to high temperatures and freeze-thaw cycles. As the Na2SiO3/NaOH ratios increased, the weight and strength losses decreased.

Durability of Geopolymer Lightweight Concrete Infilled LECA in Seawater Exposure

Science.gov (United States)

Razak, R. A.; Abdullah, M. M. A. B.; Yahya, Z.; Hamid, M. S. A.

2017-11-01

This paper describes a development of lightweight concrete using lightweight expanded clay aggregate (LECA) in fly ash (FA) based geopolymer immersed in seawater. The objective of this research is to compare the performance of geopolymer concrete (GPC) with ordinary Portland cement (OPC) concrete infilled lightweight expanded clay aggregate (LECA) in seawater exposure. Geopolymer concrete is produced by using alkaline activator to activate the raw material, FA. The highest compressive strength of this study is 42.0 MPa at 28 days and 49.8 MPa at 60 days. The density for this concrete is in the range of 1580 kg/m3 to 1660 kg/m3. The result for water absorption is in the range of 6.82% to 14.72%. However, the test results of weight loss is in the range between 0.30% to 0.43%.

Physical barrier effect of geopolymeric waste form on diffusivity of cesium and strontium.

Science.gov (United States)

Jang, J G; Park, S M; Lee, H K

2016-11-15

The present study investigates the physical barrier effect of geopolymeric waste form on leaching behavior of cesium and strontium. Fly ash-based geopolymers and slag-blended geopolymers were used as solidification agents. The leaching behavior of cesium and strontium from geopolymers was evaluated in accordance with ANSI/ANS-16.1. The diffusivity of cesium and strontium in a fly ash-based geopolymer was lower than that in Portland cement by a factor of 10(3) and 10(4), respectively, showing significantly improved immobilization performance. The leaching resistance of fly ash-based geopolymer was relatively constant regardless of the type of fly ash. The diffusivity of water-soluble cesium and strontium ions were highly correlated with the critical pore diameter of the binder. The critical pore diameter of the fly ash-based geopolymer was remarkably smaller than those of Portland cement and slag-blended geopolymer; consequently, its ability physically to retard the diffusion of nuclides (physical barrier effect) was superior. Copyright © 2016 Elsevier B.V. All rights reserved.

Bond Strength Mechanism of Fly Ash Based Geopolymer Mortars: A Review

Science.gov (United States)

Zailani, W. W. A.; Abdullah, M. M. A. B.; Razak, R. A.; Zainol, M. R. R. M. A.; Tahir, M. F. M.

2017-11-01

Geopolymer possess many excellent properties such as high compressive and bond strength, long term durability, better acid resistance and also known as a “Sustainable Material” due to its low carbon emission and low energy consumption. Thus, it is a good opportunity to develop and explore not only for cement and concrete but also as geopolymeric repair materials. This reviews showed that good bonding properties between geopolymeric repair material and concrete substrate is important in order to acquire an enhanced resistance against penetration of harmful substances and avoiding respalling of the repair material by understanding the bonding behaviour. Bond strength depends to the properties of the repair materials itself and also the surface preparations of concrete substrate.

Lightweight geopolymer composites as structural elements with improved insulation capacity

Directory of Open Access Journals (Sweden)

Kakali Glikeria

2018-01-01

Full Text Available This study concerns the development of lightweight fly ash based geopolymers which can be applied as alternatives to the traditional lightweight concrete. Different kinds of expanded polystyrene were used as lightweight agents. The results showed that lightweight geopolymers were successfully prepared, exhibiting compressive strength and density in the range 7.70 – 29.57 MPa and 0.97 – 1.57 g/cm3, respectively. The product containing 3% w/w of commercial expanded polystyrene possesses low thermal conductivity (0.16 W/mK combined with sufficient mechanical strengths (11 MPa, excellent stability and fire resistance while its water absorption is comparable to that of conventional construction materials (cement mortars, concrete.

Stabilization of chromium-bearing electroplating sludge with MSWI fly ash-based Friedel matrices.

Science.gov (United States)

Qian, Guangren; Yang, Xiaoyan; Dong, Shixiang; Zhou, Jizhi; Sun, Ying; Xu, Yunfeng; Liu, Qiang

2009-06-15

This work investigated the feasibility and effectiveness of MSWI fly ash-based Friedel matrices on stabilizing/solidifying industrial chromium-bearing electroplating sludge using MSWI fly ash as the main raw material with a small addition of active aluminum. The compressive strength, leaching behavior and chemical speciation of heavy metals and hydration phases of matrices were characterized by TCLP, XRD, FTIR and other experimental methods. The results revealed that MSWI fly ash-based Friedel matrices could effectively stabilize chromium-bearing electroplating sludge, the formed ettringite and Friedel phases played a significant role in the fixation of heavy metals in electroplating sludge. The co-disposal of chromium-bearing electroplating sludge and MSWI fly ash-based Friedel matrices with a small addition of active aluminum is promising to be an effective way of stabilizing chromium-bearing electroplating sludge.

DuraLith geopolymer waste form for Hanford secondary waste: Correlating setting behavior to hydration heat evolution

International Nuclear Information System (INIS)

Xu, Hui; Gong, Weiliang; Syltebo, Larry; Lutze, Werner; Pegg, Ian L.

2014-01-01

Highlights: • Quantitative correlations firstly established for cementitious waste forms. • Quantitative correlations firstly established for geopolymeric materials. • Ternary DuraLith geopolymer waste forms for Hanford radioactive wastes. • Extended setting times which improve workability for geopolymer waste forms. • Reduced hydration heat release from DuraLith geopolymer waste forms. - Abstract: The binary furnace slag-metakaolin DuraLith geopolymer waste form, which has been considered as one of the candidate waste forms for immobilization of certain Hanford secondary wastes (HSW) from the vitrification of nuclear wastes at the Hanford Site, Washington, was extended to a ternary fly ash-furnace slag-metakaolin system to improve workability, reduce hydration heat, and evaluate high HSW waste loading. A concentrated HSW simulant, consisting of more than 20 chemicals with a sodium concentration of 5 mol/L, was employed to prepare the alkaline activating solution. Fly ash was incorporated at up to 60 wt% into the binder materials, whereas metakaolin was kept constant at 26 wt%. The fresh waste form pastes were subjected to isothermal calorimetry and setting time measurement, and the cured samples were further characterized by compressive strength and TCLP leach tests. This study has firstly established quantitative linear relationships between both initial and final setting times and hydration heat, which were never discovered in scientific literature for any cementitious waste form or geopolymeric material. The successful establishment of the correlations between setting times and hydration heat may make it possible to efficiently design and optimize cementitious waste forms and industrial wastes based geopolymers using limited testing results

The Effect of Corrosive Environment on Geopolymer Concrete Tensile Strength

Directory of Open Access Journals (Sweden)

Bayuaji Ridho

2017-01-01

Full Text Available This study has the purpose to explore the potential of geopolymer concrete tensile strength in particular on the effects of corrosive environments. Geopolymer concrete, concrete technology used no OPC that has advantages, one of which is durability, especially for corrosive seawater environment. In addition, geopolymer concrete with polymerization mechanism does not require large energy consumption or an environmentally friendly concept. Geopolymer concrete in this study is using a type C fly ash from PT. International Power Mitsui Operation & Maintenence Indonesia (IPMOMI Paiton. The type of alkaline activator used NaOH (14 molar and Na2SiO3. Coarse and fine aggregate used are local aggregate. Geopolymer concrete molded test specimen with dimensions of (10 × 20 cm cylinder, further heating and without heating, then maintained at room temperature and seawater up to 28 days. Then to determine the mechanical properties, the tensile strength testing is done with reference. This result of study indicates the curing of geopolymer concrete at 60 ° C for 24 hours to raise the tensile strength of geopolymer concrete.

Contributions to the study of porosity in fly ash-based geopolymers. Relationship between degree of reaction, porosity and compressive strength

Directory of Open Access Journals (Sweden)

Y. Luna-Galiano

2016-09-01

Full Text Available The main contribution of this paper relates to the development of a systematic study involving a set of parameters which could potentially have an impact on geopolymer properties: curing temperature, type of activating solution, alkali metal in solution, incorporation of slag (Ca source and type of slag used. The microstructures, degrees of reaction, porosities and compressive strengths of geopolymers have been evaluated. Geopolymers prepared with soluble silicate presented a more compacted and closed structure, a larger amount of gel, lower porosity and greater compressive strength than those prepared with hydroxides. On the other hand, Na-geopolymers were more porous but more resistant than K-geopolymers. Although there is an inverse relation between degree of reaction and porosity, between compressive strength and porosity it is not always inversely proportional and could, in some cases, be masked by changes produced in other influencing parameters.

Feasibility of coal fly ash based bricks and roof tiles as construction materials: a review

Directory of Open Access Journals (Sweden)

Akhtar M.N.

2017-01-01

Full Text Available The aim of present study is to investigate about the potential use of coal fly ash along with other natural and solid wastes for the production of coal fly ash based bricks and roof tiles. The study is based on the comprehensive reviews available from the previous experimental data on coal fly ash based bricks and roof tiles. The study intendeds to provide the essential technical information and data for the use of fly ash mix with other solid wastes and reveal their suitability as construction materials. It has been found that samples were non-hazardous in nature and vigorously used as an additional construction materials and their compositions are perfectly fit to make the strong composite material for bricks and tiles. The three past studies have been demonstrated that, fly ash based bricks and roof tiles provides a sustainable supplement to the traditional clay bricks and roof tiles, that not only increases the efficiency of traditional bricks and roof tiles but also helps significantly to reduce the environmental issues associated with the disposal of these waste materials. In addition to this study highlights the potential use of fly ash for producing sustainable construction materials.

Fly ash quality and utilization

Energy Technology Data Exchange (ETDEWEB)

Barta, L.E.; Lachner, L.; Wenzel, G.B. [Inst. for Energy, Budapest (Hungary); Beer, M.J. [Massachusetts Inst. of Technology, Cambridge, MA (United States)

1995-12-01

The quality of fly ash is of considerable importance to fly ash utilizers. The fly ash puzzolanic activity is one of the most important properties that determines the role of fly ash as a binding agent in the cementing process. The puzzolanic activity, however is a function of fly ash particle size and chemical composition. These parameters are closely related to the process of fly ash formation in pulverized coal fired furnaces. In turn, it is essential to understand the transformation of mineral matter during coal combustion. Due to the particle-to-particle variation of coal properties and the random coalescence of mineral particles, the properties of fly ash particles e.g. size, SiO{sub 2} content, viscosity can change considerably from particle to particle. These variations can be described by the use of the probability theory. Since the mean values of these randomly changing parameters are not sufficient to describe the behavior of individual fly ash particles during the formation of concrete, therefore it is necessary to investigate the distribution of these variables. Examples of these variations were examined by the Computer Controlled Scanning Electron Microscopy (CCSEM) for particle size and chemical composition for Texas lignite and Eagel Butte mineral matter and fly ash. The effect of combustion on the variations of these properties for both the fly ash and mineral matter were studied by using a laminar flow reactor. It is shown in our paper, that there are significant variations (about 40-50% around the mean values) of the above-listed properties for both coal samples. By comparing the particle size and chemical composition distributions of the mineral matter and fly ash, it was possible to conclude that for the Texas lignite mineral matter, the combustion did not effect significantly the distribution of these properties, however, for the Eagel Butte coal the combustion had a major impact on these mineral matter parameters.

The evolution of strength and crystalline phases for alkali-activated ground blast furnace slag and fly ash-based geopolymers

KAUST Repository

Oh, Jae Eun; Monteiro, Paulo J.M.; Jun, Ssang Sun; Choi, Sejin; Clark, Simon M.

2010-01-01

The increase in strength and evolution of crystalline phases in inorganic polymer cement, made by the alkali activation of slag, Class C and Class F fly ashes, was followed using compressive strength test and synchrotron X-ray diffraction. In order

Geopolymers with a high percentage of bottom ash for solidification/immobilization of different toxic metals

International Nuclear Information System (INIS)

Boca Santa, Rozineide A. Antunes; Soares, Cíntia; Riella, Humberto Gracher

2016-01-01

Highlights: • Geopolymers from bottom ash and metakaolin (BA/M). • Solidification/immobilization (S/I) waste of heavy metals. • Activators: Sodium hydroxide (NaOH), potassium hydroxide (KOH) and sodium silicate (Na 2 SiO 3 ). - Abstract: Geopolymers are produced using alkali-activated aluminosilicates, either as waste or natural material obtained from various sources. This study synthesized geopolymers from bottom ash and metakaolin (BA/M) in a 2:1 wt ratio to test the solidification/immobilization (S/I) properties of heavy metals in geopolymer matrices, since there is very little research using BA in this type of matrices. Therefore, a decision was made to use more than 65% of BA in geopolymer synthesis with and without the addition of heavy metals. The S/I tests with metals used 10, 15 and 30 ml of a waste solution after pickling of printed circuit boards containing metals, including Pb, Cr, Cu, Fe, Sn, As and Ni, in different proportions. As alkali activator, the NaOH and KOH were used in the concentrations of 8 and 12 M in the composition of Na 2 SiO 3 in 1:2 vol ratios. To test S/I efficiency, tests were conducted to obtain the leached and solubilized extract. The analysis was carried out through X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD), Inductively Coupled Plasma Mass Spectrometry (ICP-MS), Scanning Electron Microscope (SEM), Energy-Dispersive X-Ray Spectroscopy (EDS) and compressive strength tests. The geopolymer showed a high degree of S/I of the metals; in some samples, the results reached nearly 100%.

Geopolymers with a high percentage of bottom ash for solidification/immobilization of different toxic metals

Energy Technology Data Exchange (ETDEWEB)

Boca Santa, Rozineide A. Antunes, E-mail: roosebs@gmail.com; Soares, Cíntia; Riella, Humberto Gracher

2016-11-15

Highlights: • Geopolymers from bottom ash and metakaolin (BA/M). • Solidification/immobilization (S/I) waste of heavy metals. • Activators: Sodium hydroxide (NaOH), potassium hydroxide (KOH) and sodium silicate (Na{sub 2}SiO{sub 3}). - Abstract: Geopolymers are produced using alkali-activated aluminosilicates, either as waste or natural material obtained from various sources. This study synthesized geopolymers from bottom ash and metakaolin (BA/M) in a 2:1 wt ratio to test the solidification/immobilization (S/I) properties of heavy metals in geopolymer matrices, since there is very little research using BA in this type of matrices. Therefore, a decision was made to use more than 65% of BA in geopolymer synthesis with and without the addition of heavy metals. The S/I tests with metals used 10, 15 and 30 ml of a waste solution after pickling of printed circuit boards containing metals, including Pb, Cr, Cu, Fe, Sn, As and Ni, in different proportions. As alkali activator, the NaOH and KOH were used in the concentrations of 8 and 12 M in the composition of Na{sub 2}SiO{sub 3} in 1:2 vol ratios. To test S/I efficiency, tests were conducted to obtain the leached and solubilized extract. The analysis was carried out through X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD), Inductively Coupled Plasma Mass Spectrometry (ICP-MS), Scanning Electron Microscope (SEM), Energy-Dispersive X-Ray Spectroscopy (EDS) and compressive strength tests. The geopolymer showed a high degree of S/I of the metals; in some samples, the results reached nearly 100%.

Identifying glass compositions in fly ash

Directory of Open Access Journals (Sweden)

Katherine eAughenbaugh

2016-01-01

Full Text Available In this study, four Class F fly ashes were studied with a scanning electron microscope; the glassy phases were identified and their compositions quantified using point compositional analysis with k-means clustering and multispectral image analysis. The results showed that while the bulk oxide contents of the fly ashes were different, the four fly ashes had somewhat similar glassy phase compositions. Aluminosilicate glasses (AS, calcium aluminosilicate glasses (CAS, a mixed glass, and, in one case, a high iron glass were identified in the fly ashes. Quartz and iron crystalline phases were identified in each fly ash as well. The compositions of the three main glasses identified, AS, CAS, and mixed glass, were relatively similar in each ash. The amounts of each glass were varied by fly ash, with the highest calcium fly ash containing the most of calcium-containing glass. Some of the glasses were identified as intermixed in individual particles, particularly the calcium-containing glasses. Finally, the smallest particles in the fly ashes, with the most surface area available to react in alkaline solution, such as when mixed with portland cement or in alkali-activated fly ash, were not different in composition than the large particles, with each of the glasses represented. The method used in the study may be applied to a fly ash of interest for use as a cementing material in order to understand its potential for reactivity.

FT-IR and 29 Si-NMR for evaluating aluminium silicate precursors for geopolymers

NARCIS (Netherlands)

Valcke, S.L.A.; Pipilikaki, P.; Fischer, H.R.; Verkuijlen, M.H.W.; Eck, E.R.H.

2014-01-01

Geopolymers are systems of inorganic binders that can be used for sustainable, cementless concrete and are formed by alkali activation of an aluminium–silicate precursor (often secondary resources like fly ash or slag). The type of aluminium– silicate precursor and its potential variations within

Development of rubberized geopolymer interlocking bricks

Directory of Open Access Journals (Sweden)

Bashar S Mohammed

2018-06-01

Full Text Available Waste tires contribute badly to the environment on a huge scale as they are bulky, non-biodegradable, and prone to fire and being a shelter for mosquitos and other insects. This paper reports on a novel approach towards the development of rubberized brick by utilizing crumb rubber as the sole fine aggregate in the production of geopolymer interlocking bricks. The response surface methodology (RSM from Design Experts software has been used to determine the numbers of trial mixes and their corresponding ingredients. A total of thirteen trial mixes were carried out and tested for compressive strength and the RSM model was developed to predict the design mix based on the targeted compressive strength. The mix design was obtained to be an 18 M for NaOH and 0.8 solution to fly ash ratio. The geopolymer interlocking rubberized bricks were then produced and tested for compressive strength, dimension, modulus of rupture, water absorption, initial rate of absorption, and efflorescence. The geopolymer interlocking rubberised bricks presented a low compressive and flexural strength and a high-water absorption capacity. The bricks were rated as non-effloresced and classified as 3rd class bricks which can be used as non-load bearing material. It is recommended to utilize nano silica in order to increase the strength of the brick. Keywords: Rubberized bricks, Crumb rubber, Interlocking bricks, Geopolymer, Response surface methodology

Possibilities of utilizing power plant fly ashes

Directory of Open Access Journals (Sweden)

Mezencevová Andrea

2003-09-01

Full Text Available The burning of fossil fuels in industrial power stations plays a significant role in the production of thermal and electrical energy. Modern thermal power plants are producing large amounts of solid waste, mainly fly ashes. The disposal of power plant waste is a large environmental problem at the present time. In this paper, possibilities of utilization of power plant fly ashes in industry, especially in civil engineering, are presented. The fly ash is a heterogeneous material with various physical, chemical and mineralogical properties, depending on the mineralogical composition of burned coal and on the used combustion technology. The utilization of fly ashes is determined of their properties. The fineness, specific surface area, particle shape, density, hardness, freeze-thaw resistance, etc. are decisive. The building trade is a branch of industry, which employs fly ash in large quantities for several decades.The best utilization of fluid fly ashes is mainly in the production of cement and concrete, due to the excellent pozzolanic and cementitious properties of this waste. In the concrete processing, the fly ash is utilized as a replacement of the fine aggregate (fine filler or a partial replacement for cement (active admixture. In addition to economic and ecological benefits, the use of fly ash in concrete improves its workability and durability, increases compressive and flexural strength, reduces segregation, bleeding, shrinkage, heat evolution and permeability and enhances sulfate resistance of concrete.The aim of current research is to search for new technologies for the fly ash utilization. The very interesting are biotechnological methods to recovery useful components of fly ashes and unconventional methods of modification of fly ash properties such as hydrothermal zeolitization and mechanochemical modification of its properties. Mechanochemistry deals with physico - chemical transformations and chemical reactions of solids induced by

Fly ash dynamics in soil-water systems

International Nuclear Information System (INIS)

Sharma, S.; Fulekar, M.H.; Jayalakshmi, C.P.

1989-01-01

Studies regarding the effluents and coal ashes (or fly ash) resulting from coal burning are numerous, but their disposal and interactions with the soil and water systems and their detailed environmental impact assessment with concrete status reports on a global scale are scanty. Fly ash dynamics in soil and water systems are reviewed. After detailing the physical composition of fly ash, physicochemical changes in soil properties due to fly ash amendment are summarized. Areas covered include texture and bulk density, moisture retention, change in chemical equilibria, and effects of fly ash on soil microorganisms. Plant growth in amended soils is discussed, as well as plant uptake and accumulation of trace elements. In order to analyze the effect of fly ash on the physicochemical properties of water, several factors must be considered, including surface morphology of fly ash, pH of the ash sluice water, pH adjustments, leachability and solubility, and suspended ash and settling. The dynamics of fly ash in water systems is important due to pollution of groundwater resources from toxic components such as trace metals. Other factors summarized are bioaccumulation and biomagnification, human health effects of contaminants, and the impact of radionuclides in fly ash. Future research needs should focus on reduction of the environmental impact of fly ash and increasing utilization of fly ash as a soil amendment. 110 refs., 2 figs., 10 tabs

Engineering properties of fly ash concrete

International Nuclear Information System (INIS)

Hilmi Mahmud

1999-01-01

This paper presents some of the engineering properties of Malaysian fly ash concrete. Workability, compressive, flexural, tensile splitting, drying shrinkage, elastic modulus and non destructive tests were performed on fly ash and control OPC concrete specimens. Data show that concrete containing 25% fly ash replacement of cement exhibit superior or similar engineering properties to that normal concrete without fly ash. These encouraging results demonstrated the technical merits of incorporating fly ash in concrete and should pave the way for wide scale use of this versatile material in the Malaysian construction industry. (author)

Strength and Density of Geopolymer Mortar Cured at Ambient Temperature for Use as Repair Material

Science.gov (United States)

Warid Wazien, A. Z.; Bakri Abdullah, Mohd Mustafa Al; Abd. Razak, Rafiza; Mohd Remy Rozainy, M. A. Z.; Faheem Mohd Tahir, Muhammad

2016-06-01

Geopolymers produced by synthesizing aluminosilicate source materials with an alkaline activator solution promised an excellent properties akin to the existing construction material. This study focused on the effect of various binder to sand ratio on geopolymer mortar properties. Mix design of geopolymer mortar was produced using NaOH concentration of 12 molars, ratio of fly ash/alkaline activator and ratio Na2SiO3/NaOH of 2.0 and 2.5 respectively. Samples subsequently ware cured at ambient temperature. The properties of geopolymer mortar were analysed in term of compressive strength and density at different period which are on the 3rd and 7th day of curing. Experimental results revealed that the addition of sand slightly increase the compressive strength of geopolymer. The optimum compressive strength obtained was up to 31.39 MPa on the 7th day. The density of geopolymer mortar was in the range between 2.0 g/cm3 to 2.23 g/cm3. Based on this findings, the special properties promoted by geopolymer mortar display high potential to be implemented in the field of concrete patch repair.

Ge extraction from gasification fly ash

Energy Technology Data Exchange (ETDEWEB)

Oriol Font; Xavier Querol; Angel Lopez-Soler; Jose M. Chimenos; Ana I. Fernandez; Silvia Burgos; Francisco Garcia Pena [Institute of Earth Sciences ' Jaume Almera' , Barcelona (Spain)

2005-08-01

Water-soluble germanium species (GeS{sub 2}, GeS and hexagonal-GeO{sub 2}) are generated during coal gasification and retained in fly ash. This fact together with the high market value of this element and the relatively high contents in the fly ashes of the Puertollano Integrated Gasification in Combined Cycle (IGCC) plant directed our research towards the development of an extraction process for this element. Major objectives of this research was to find a low cost and environmentally suitable process. Several water based extraction tests were carried out using different Puertollano IGCC fly ash samples, under different temperatures, water/fly ash ratios, and extraction times. High Ge extraction yields (up to 84%) were obtained at room temperature (25{sup o}C) but also high proportions of other trace elements (impurities) were simultaneously extracted. Increasing the extraction temperature to 50, 90 and 150{sup o}C, Ge extraction yields were kept at similar levels, while reducing the content of impurities, the water/fly ash ratio and extraction time. The experimental data point out the influence of chloride, calcium and sulphide dissolutions on the Ge extraction. 16 refs., 9 figs., 6 tabs.

Microstructural and strength improvements through the use of Na{sub 2}CO{sub 3} in a cementless Ca(OH){sub 2}-activated Class F fly ash system

Energy Technology Data Exchange (ETDEWEB)

Jeon, Dongho; Jun, Yubin; Jeong, Yeonung; Oh, Jae Eun, E-mail: ohjaeeun@unist.ac.kr

2015-01-15

This study explores the beneficial effects of Na{sub 2}CO{sub 3} as an additive for microstructural and strength improvements in a Ca(OH){sub 2}-activated fly ash system. NaOH-activated fly ash samples were also tested to compare the effect of Na{sub 2}CO{sub 3}. Compressive strength testing, XRD, SEM/BSE/EDS, {sup 29}Si/{sup 27}Al MAS-NMR, MIP and TGA were performed. The testing results indicate that the use of Na{sub 2}CO{sub 3} for Ca(OH){sub 2}-activation led to a noticeable improvement in strength and microstructure, primarily due to (1) more dissolution of raw fly ash at an early age, (2) more formation of C–S–H [or C–S–H(I)], (3) porosity reduction, and (4) pore-size refinement. We also found that (1) an early high alkalinity from the NaOH formation was not a major cause of strength, (2) geopolymer was not formed despite the early NaOH formation, and (3) no visible pore-filling action of CaCO{sub 3} was observed. However, Na{sub 2}CO{sub 3} did not produce any improvement in strength for NaOH-activated fly ash. -- Highlights: •The use of Na{sub 2}CO{sub 3} significantly improved strength and microstructure. •The use of Na{sub 2}CO{sub 3} induced more dissolution of raw fly ash at early ages. •The use of Na{sub 2}CO{sub 3} promoted more C–S–H [or C–S–H(I)] formation. •The use of Na{sub 2}CO{sub 3} reduced total porosity and refined pore-size distribution. •The use of Na{sub 2}CO{sub 3} produced neither geopolymer formations nor pore-filling actions from CaCO{sub 3}.

Electrodialytic removal of heavy metals from fly ashes

DEFF Research Database (Denmark)

Pedersen, Anne Juul

2002-01-01

The aim of the Ph.D. work was to develop the electrodialytic remediation method for removal of heavy metals from fly ashes. The work was focused on two types of fly ashes: fly ashes from wood combustion and fly ashes from municipal solid waste incineration.......The aim of the Ph.D. work was to develop the electrodialytic remediation method for removal of heavy metals from fly ashes. The work was focused on two types of fly ashes: fly ashes from wood combustion and fly ashes from municipal solid waste incineration....

Study on the compressive strength of fly ash based geo polymer concrete

Science.gov (United States)

Anand Khanna, Pawan; Kelkar, Durga; Papal, Mahesh; Sekar, S. K.

2017-11-01

Introduction of the alternative materials for complete replacement of cement in ordinary concrete will play an important role to control greenhouse gas and its effect. The 100% replacement of binder with fly ash (in integration with potassium hydroxide (koh) and potassium silicate (k2sio3) solutions) in concrete gives a significant alternative to conventional cement concrete. This paper focuses on the effect of alkaline solutions koh and k2sio3 on strength properties of fly ash based geo polymer concrete (fgpc); compared the strength at different molarities of alkaline activator koh at different curing temperature. Fly ash based geo polymer concrete was produced from low calcium fly ash, triggered by addition of koh and k2sio3 solution and by assimilation of superplasticizer for suitable workability. The molarities of potassium hydroxide as 8m, 10m and 12m molarities were used at various curing temperatures such as 60°c, 70 °c and 80°c. Results showed that for given proportion to get maximum compressive strength the optimum molarity of alkaline solution is 12m and optimum curing temperature is 70 °c.

Formation and utilization of fly ash

Energy Technology Data Exchange (ETDEWEB)

Vargyai, J

1974-01-01

General problems of slag and fly ash formation and utilization are discussed. The ever-increasing energy demand, and the comeback of coal as an energy carrier in power plants call for efficient solutions to the problem of slag and fly ash. Slag and fly ash are used for concrete in which they partly replace cement. Other possible uses are the amelioration of acid soils, fireclay manufacture, road construction, and tiles. It is possible to recover metals, such as vanadium, iron, aluminum, and radioactive materials from certain types of fly ash and slag. The utilization of fly ash is essential also with respect to the abatement of entrainment from dumps.

Properties of geopolymer binders prepared from milled pond ash

Directory of Open Access Journals (Sweden)

J. Temuujin

2017-09-01

Full Text Available Alkali-activated materials were prepared from pond ash from the Darkhan city (Mongolia thermal power station. This ash contains about 60 wt % X-ray amorphous material in addition to quartz, mullite, hematite and magnesioferrite, and presents significant storage problems since it is accumulating in large amounts and is a hazardous waste, containing 90–100 ppm of the heavy metals As, Pb and Cr, and about 800 ppm Sr. Alkali-activated materials synthesized from the as-received pond ash achieved compressive strengths of only 3.25 MPa. Reduction of the particle size by mechanical milling for up to 30 min progressively increases the compressive strength of the resulting alkali-activated geopolymer up to 15.4 MPa. Leaching tests indicate that the combination of milling and alkali treatment does not cause the release of the hazardous heavy metals from the product, making it suitable for construction applications.

Influence of silica fume and fly ash on hydration, microstructure and strength of cement based mixtures

Energy Technology Data Exchange (ETDEWEB)

Weng, Kaimao

1992-10-01

The influence of fly ash and silica fume on the hydration, microstructure and strength of cement-based mixtures was investigated. A literature review of the hydration processes, compressive strength development, and microstructure of Portland cement is presented, followed by description of materials and specimens preparation and experimental methodology. It was found that silica fume retards cement hydration at low water/concrete ratios. It reduces calcium hydroxide significantly and increases the amount of hydrates at early ages. Fly ash retards hydration more significantly at high water/concrete ratios than at low ratios. The combination of silica fume and fly ash further retards hydration at one day. Silica fume dominates the reaction with calcium hydroxide. Silica fume significantly increases early strength of mortars and concrete, while fly ash reduces early strength. Silica fume can substantially increase strength of fly ash mortar and concrete after 7 days. Silica fume refines pores in the range 100-500 A, while fly ash mortars exhibit gradual pore refinement as hydration proceeds. Silica fume dominates the pore refinement if used with fly ash. 89 refs., 74 figs., 16 tabs.

Stabilization of Fly Ash Deposits through Selected Cereal Crops

Directory of Open Access Journals (Sweden)

Florica Morariu

2012-10-01

Full Text Available Fly ash, a waste product from burning coal in power plants, occupies important spaces and is a major harm forenvironment: water, air, soil and associated ecosystems. New deposits do not have available nutrients for plantgrowth. The study presents a process of stimulating growth of oats in deposits of fly ash, which eliminates listed.Phytostabilization of new deposit is fast after fertilization with sewage sludge-based compost in the presence/absence of native or modified volcanic tuff with grain species, Avena sativa L., and variety Lovrin 1. Experimentalstudies have shown the species adaptability to climatic conditions and a growth rate until the maturity correlated withtype of treatment of upper layers of fly ash deposit. Fly ash with sewage sludge compost treatment 50 t/hadetermined the growth with 75% of the amount of grains vs. the amount of grains harvested from untreated fly ash.Fly ash with sewage sludge compost mixed with modified indigenous volcanic tuff 2.5 t/ha treatment determined thegrowth with 80% vs. the amount of grains harvested from untreated fly ash. If oat straw harvested from fertilizedvariant without modified indigenous volcanic tuff increases in weight are 30% and for fertilized variant in thepresence of tuff increases in weight are 39.8% vs. quantities harvested from untreated fly ash.

Impact of Blending on Strength Distribution of Ambient Cured Metakaolin and Palm Oil Fuel Ash Based Geopolymer Mortar

Directory of Open Access Journals (Sweden)

Taliat Ola Yusuf

2014-01-01

Full Text Available This paper investigates the influence of blending of metakaolin with silica rich palm oil fuel ash (POFA on the strength distribution of geopolymer mortar. The broadness of strength distribution of quasi-brittle to brittle materials depends strongly on the existence of flaws such as voids, microcracks, and impurities in the material. Blending of materials containing alumina and silica with the objective of improving the performance of geopolymer makes comprehensive characterization necessary. The Weibull distribution is used to study the strength distribution and the reliability of geopolymer mortar specimens prepared from 100% metakaolin, 50% and 70% palm and cured under ambient condition. Mortar prisms and cubes were used to test the materials in flexure and compression, respectively, at 28 days and the results were analyzed using Weibull distribution. In flexure, Weibull modulus increased with POFA replacement, indicating reduced broadness of strength distribution from an increased homogeneity of the material. Modulus, however, decreased with increase in replacement of POFA in the specimens tested under compression. It is concluded that Weibull distribution is suitable for analyses of the blended geopolymer system. While porous microstructure is mainly responsible for flexural failure, heterogeneity of reaction relics is responsible for the compression failure.

Behavior of concrete cylinders confined by a ferro-geopolymer jacket in axial compression

Directory of Open Access Journals (Sweden)

Kothay Heng

2017-06-01

Full Text Available It is beneficial to utilize geopolymers for their potential properties to rehabilitate concrete structures. These properties include high adhesion to Ordinary Portland Cement (OPC concrete even at low degrees of interfacial roughness, high durability and good fire resistance. This paper introduces use of a ferro-geopolymer jacket to strengthen concrete columns. It is a kind of jacket constructed with a geopolymer mortar reinforced with a wire mesh. This study was conducted to investigate the behavior of concrete cylinders confined with a ferro-geopolymer jacket in axial compression. OPC concrete cylinders with 100 mm diameter and 200 mm height were fabricated. High calcium fly ash-based geopolymer mortar, activated with sodium hydroxide (NaOH and sodium silicate (Na2SiO3, cured at a temperature of 25 ºC was used. Ferro-geopolymer jackets with a25 mm thickness, were reinforced with 1, 2 and 3 layers of expanded metal mesh and cast around concrete cylinders. The study results revealed that the compressive load carrying capacity and axial stiffness of concrete cylinders were improved. A monolithic failure mode was obtained as a result of a strong adhesion between the geopolymer and the concrete core. Enhancement of compressive load carrying capacity of the jacketed concrete cylinders was caused by a combination of a confinement effect and the compressive load resistance of the jacket transferred from concrete core through bonding.

Mixture proportioning of fly ash-concretes based on mortar strength and flow data

International Nuclear Information System (INIS)

Nusrat, A.; Tahir, M.A.

2008-01-01

A method of mixture proportioning of fly ash concretes is presented. The method is based on the strength and flow data of a minimum of nine fly ash-cement mortars. The essence of the method is that three fly ash-binder ratios are to be combined with three water-binder ratios in the range of interest. The strength and water demand data are analyzed for constructing mixture proportion charts. The strength vs. water-binder ratio charts are prepared by down-scaling the 50-mm mortar strength to the 150-mm standard concrete cylinders. The method is illustrated with the help of examples. The trial mixtures proportioned using the proposed methods have reasonably achieved the 28 day target strengths. (author)

Producing zeolites from fly ash

International Nuclear Information System (INIS)

Rayalu, S.; Labhestwar, N.K.; Biniwale, R.B.; Udhoji, J.S.; Meshram, S.U.; Khanna, P.

1998-01-01

Fly ash has virtually become a menace of thermal power generation, leading to its devastating effects on the environment. Development of alternate methods of its disposal - especially those with recourse to recovery of valuable materials-has thus become imperative. This paper deals with the utilisation of fly ash for the production of high value-added products, viz., commercial grade zeolites. The physico-chemical and morphological characteristics of fly ash based Zeolite-A (FAZ-A) compares well with commercial Zeolite-A. High calcium binding capacity, appropriate particle/pore size and other detergency characteristics of FAZ-A brings forth its potential as a substitute for phosphatic detergent builder. The technology is extremely versatile, and other products like Zeolite-X, Zeolite-Y, sodalite and mordenite are also amenable for cost effective production with modifications in certain reaction parameters. Low temperature operations, ready availability of major raw materials, simplicity of process and recycling of unused reactants and process water are special features of the process. (author)

EFFECT OF SODIUM SILICATE TO SODIUM HYDROXIDE RATIOS ON DURABILITY OF GEOPOLYMER MORTARS CONTAINING NATURAL AND ARTIFICIAL POZZOLANS

Directory of Open Access Journals (Sweden)

F. Nurhayat Degirmenci

2017-09-01

Full Text Available This study aims to provide the experimental data on the sulphate and acid performance of geopolymer mortar containing pozzolanic materials such as fly ash (FA, ground granulated blast furnace slag (GGBS and natural zeolite (NZ. The alkaline solution was the combination of sodium silicate and sodium hydroxide solution with the ratio (Na ₂SiO₃/NaOH of 1.0, 2.0 and 3.0. The molarity of sodium hydroxide was fixed as 10. The performances of geopolymer mortar were measured in terms of sodium and magnesium sulphate resistance and sulphuric and hydrochlorich acid resistance with 5% and 10 % concentration after 24 weeks. The evaluations were measured as visual observation, measurement of weight change and residual compressive strength. It has been observed that Na ₂SiO₃/NaOH ratio is effective on residual compressive strength of geopolymer mortar in both sulphate and acid exposure. The higher ratio of Na ₂SiO₃/NaOH results in a higher residual compressive strength. The GGBS based geopolymer mortar has a very good resistance in acid media in terms of weight loss and residual compressive strength. The inclusion of FA in the GGBS based geopolymer mixture was found to be a suitable base of geopolymer mortar under ambient curing conditions.

Effect of nano-clay on mechanical and thermal properties of geopolymer

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H. Assaedi

2016-03-01

Full Text Available The effect of nano-clay platelets (Cloisite 30B on the mechanical and thermal properties of fly ash geopolymer has been investigated in this paper. The nano-clay platelets are added to reinforce the geopolymer at loadings of 1.0%, 2.0%, and 3.0% by weight. The phase composition and microstructure of geopolymer nano-composites are also investigated using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and scanning electron microscope (SEM techniques. Results show that the mechanical properties of geopolymer nano-composites are improved due to addition of nano-clay. It is found that the addition of 2.0 wt% nano-clay decreases the porosity and increases the nano-composite's resistance to water absorption significantly. The optimum 2.0 wt% nano-clay addition exhibited the highest flexural and compressive strengths, flexural modulus and hardness. The microstructural analysis results indicate that the nano-clay behaves not only as a filler to improve the microstructure, but also as an activator to facilitate the geopolymeric reaction. The geopolymer nano-composite also exhibited better thermal stability than its counterpart pure geopolymer.

Structural and Mechanical Characterization of Sustainable Composites Based on Recycled and Stabilized Fly Ash

Directory of Open Access Journals (Sweden)

Stefano Besco

2014-08-01

Full Text Available This paper reports the results on the use of an innovative inert, based on stabilized fly ash from municipal solid waste incineration as a filler for polypropylene. The starting material, which contains large quantities of leachable Pb and Zn, was stabilized by means of an innovative process using rice husk ash as a waste silica source, together with other fly ashes, such as coal fly ash and flue gas desulfurization residues. The use of all waste materials to obtain a new filler makes the proposed technology extremely sustainable and competitive. The new composites, obtained by using the stabilized material as a filler for polypropylene, were characterized and their mechanical properties were also investigated. A comparison with a traditional polypropylene and calcium carbonate based compound was also done. This research activity was realized in the frame of the COSMOS-RICE project, financed by the EU Commission.

Leaching of saltstones containing fly ash

International Nuclear Information System (INIS)

Barnes, M.W.; Roy, D.M.; Langton, C.A.

1985-01-01

Two types of fly ash were incorporated in saltstones designed for potential encapsulation of Savannah River Plant low level defense waste. These fly ashes have some cementitious properties while at the same time their presence in substitution for cement slows early hydration. Class C fly ash has a high calcium content and is considered cementitious; Class F fly ash has a low calcium content and is not classified as cementitious. Leach tests were performed and physical properties were measured for saltstones containing each class, to see the differences in the effect of the fly ashes. The four waste ions nitrate, nitrite, sodium and sulfate were shown to leach by diffusion. Effective diffusivities were determined for these ions. Data for nitrate, the most important species from the environmental point of view, are shown in Table A. Saltstones made with Class C fly ash have substantially lower leach rates than those made with Class F fly ash. The leach rates, and therefore the square roots of the effective diffusivities, have been found to be proportional to the pore surface area per unit volume (or the ratio of pore volume to pore radius), to the fraction of waste containing solution, and to the inverse of the fraction of calcium in the saltstone. Rates and diffusivities are not proportional to the water to cement ratio, because this number depends on whether the fly ash is counted as cementitious, as in Class C cement, or not cementitious, as in Class F cement. In fact the relatively small amount of calcium in Class F cement contributes to the cementitious properties overall, though not so much as Class C cement. 4 refs., 2 figs., 6 tabs

Quality characteristics of Greek fly ashes and potential uses

Energy Technology Data Exchange (ETDEWEB)

Skodras, G.; Grammelis, P.; Kakaras, E. [Institute for Solid Fuels Technology and Applications, Ptolemais (Greece); Karangelos, D.; Anagnostakis, M.; Hinis, E. [Nuclear Engineering Section, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)

2007-01-15

The main characteristics of fly ash from Greek coal-fired boilers are presented in this paper in relation to its exploitation potential. Both fuel and fly ash samples were collected and analyzed according to the ASTM Standards. Apart from the typical analyses (proximate, ultimate, ash analysis and calorific value), an ICP-AES spectrometer was used for the analysis of heavy metals in the ash. Experimental measurements in order to determine the radioactivity content of raw fuel and the fly ash were carried out as well. A representative fly ash sample from Ptolemais power plant was evaluated and tested as filler in Self-Compacting Concrete (SCC). Ashes from the Greek brown coal are classified in type C, most of the fly ash being produced in Ptolemais of Northern Greece, while the rest in Megalopolis. Ptolemais fly ash is rich in calcium compounds, while Megalopolis fly ash contains more pyrite. Increased heavy metal concentrations are observed in the fly ash samples of Greek coal. Greek fly ash appears to have not only pozzolanic but also hydraulic behaviour. Furthermore, Greek fly ash, depending on its origin, may have relatively high natural radioactivity content, reaching in the case of Megalopolis fly ash 1 kBq kg{sup -1} of {sup 226}Ra. The laboratory results showed that fly ashes can be a competitive substitute to conventional limestone filler material in SCC. Fly ash is mostly used in Greece in cement industry replacing cement clinker and aiming to the production of special types of Portland cements. However, a more aggressive utilisation strategy should be developed, since low quantities of the total produced fly ash are currently further utilised. (author)

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-06-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-02-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

Trends in the Rare Earth Element Content of U.S.-Based Coal Combustion Fly Ashes.

Science.gov (United States)

Taggart, Ross K; Hower, James C; Dwyer, Gary S; Hsu-Kim, Heileen

2016-06-07

Rare earth elements (REEs) are critical and strategic materials in the defense, energy, electronics, and automotive industries. The reclamation of REEs from coal combustion fly ash has been proposed as a way to supplement REE mining. However, the typical REE contents in coal fly ash, particularly in the United States, have not been comprehensively documented or compared among the major types of coal feedstocks that determine fly ash composition. The objective of this study was to characterize a broad selection of U.S. fly ashes of varied geological origin in order to rank their potential for REE recovery. The total and nitric acid-extractable REE content for more than 100 ash samples were correlated with characteristics such as the major element content and coal basin to elucidate trends in REE enrichment. Average total REE content (defined as the sum of the lanthanides, yttrium, and scandium) for ashes derived from Appalachian sources was 591 mg kg(-1) and significantly greater than in ashes from Illinois and Powder River basin coals (403 and 337 mg kg(-1), respectively). The fraction of critical REEs (Nd, Eu, Tb, Dy, Y, and Er) in the fly ashes was 34-38% of the total and considerably higher than in conventional ores (typically less than 15%). Powder River Basin ashes had the highest extractable REE content, with 70% of the total REE recovered by heated nitric acid digestion. This is likely due to the higher calcium content of Powder River Basin ashes, which enhances their solubility in nitric acid. Sc, Nd, and Dy were the major contributors to the total REE value in fly ash, based on their contents and recent market prices. Overall, this study shows that coal fly ash production could provide a substantial domestic supply of REEs, but the feasibility of recovery depends on the development of extraction technologies that could be tailored to the major mineral content and origins of the feed coal for the ash.

Resource recovery from coal fly ash waste: an overview study

Energy Technology Data Exchange (ETDEWEB)

Kumar, V.; Matsuda, M.; Miyake, M. [Okayama University, Okayama (Japan). Graduate School of Environmental Science

2008-02-15

Coal fly ash (CFA) is a useful byproduct of the combustion of coal. It is composed primarily of almost perfectly spherical aluminosilicate glass particles. This spherical characteristic and other characteristics of CFA should be exploited, rather than simply using CFA as inert filler for construction. Unfortunately, the presence of carbon residues and high levels of heavy metals has so far limited the uses of CFA. Forced leaching methods have been used to improve the technical and environmentally friendly qualities of CFA, but these processes do not seem to be economically viable. Actually, CFA is a major source of Si and Al for the synthesis of industrial minerals. Potential novel uses of CFA, e.g., for the synthesis of ceramic materials, ceramic membrane filters, zeolites, and geopolymers, are reviewed in this article with the intention of exploring new areas that will

KINETICS OF FLY ASH BENEFICIATION BY CARBON BURNOUT

Energy Technology Data Exchange (ETDEWEB)

Dr. Joseph N.D. Dodoo; Dr. Joseph M. Okoh

2000-11-01

Surface area analyses performed on fly ash samples reveal that the surface area is controlled by carbon content. The higher surface areas found in large particles are due to the presence of highly porous carbonaceous particles. Adsorption-desorption isotherms and t-plots of fly ash samples indicate that fly ash is porous. BJH Adsorption/Desorption pore size analysis reveal that pore diameters are independent of sieve size. They appear to be dependent only on the nature of the material which confers porosity. Based on the results of Brown and Dykstra (41) it is reasonable to assume that calculations of reaction rates at temperatures above 550 C were confounded by weight losses from processes other than carbon oxidation and, therefore, are not useful in determination of the temperature dependence of carbon oxidation in fly ash. The results of the present study indicate that temperatures below 550 C should be used for future studies in order to satisfactorily assess the temperature dependence of carbon oxidation in fly ash. Furthermore, it is also advisable that percent carbon determinations be performed on fly ash samples after the oxidation reactions to determine whether all carbon present in fly ash is oxidized. This will ensure that reaction rates are representative of the complete oxidation of carbon. An inverse relationship was determined between reaction rates and oxygen concentration for this study. As discussed, this may be due to volatilization of volatiles from fly ash and ease of transport of products away from the reaction sites by the action of the vacuum applied to the samples. A more accurate determination of oxygen dependence of carbon oxidation can be accomplished by the use of specialty gases containing different concentrations of oxygen which could eliminate the need to apply vacuum to the samples.

Future fly ash marketing; Flugaschevermarktung in der Zukunft

Energy Technology Data Exchange (ETDEWEB)

Mauder, R.; Hugot, A. [Evonik Power Minerals GmbH, Dinslaken (Germany)

2008-07-01

It can be assumed that the fly ash production volumes will undergo a marked increase over the next few years. The conditions of fly ash production will improve as a result of modern and refurbished power plants, yielding a positive effect on the quality of fly ashes. Other vital parameters of future fly ash marketing are fly ash logistics and the infrastructure of power plants. Basically, economic utilisation of the increased production volumes is possible; however, new and long-term strategies are necessary. (orig.)

Plant growth on 'fly ash'

Energy Technology Data Exchange (ETDEWEB)

Holliday, R; Hodgson, D R; Townsend, W N; Wood, J W

1958-04-12

Plants were grown in plot and pot experiments to assess the toxicity of the fly ash. It was found that plants grouped into three classes: tolerant, moderately tolerant, and sensitive. Boron was found to be a major compoent of the toxic principle of fly ash.

Mechanical and Durability Properties of Fly Ash Based Concrete Exposed to Marine Environment

Science.gov (United States)

Kagadgar, Sarfaraz Ahmed; Saha, Suman; Rajasekaran, C.

2017-06-01

Efforts over the past few years for improving the performance of concrete suggest that cement replacement with mineral admixtures can enhance the strength and durability of concrete. Feasibility of producing good quality concrete by using alccofine and fly ash replacements is investigated and also the potential benefits from their incorporation were looked into. In this study, an attempt has been made to assess the performance of concrete in severe marine conditions exposed upto a period of 150 days. This work investigates the influence of alccofine and fly ash as partial replacement of cement in various percentages (Alccofine - 5% replacement to cement content) and (fly ash - 0%, 15%, 30%, 50% & 60% to total cementitious content) on mechanical and durability properties (Permit ion permeability test and corrosion current density) of concrete. Usage of alccofine and high quantity of fly ash as additional cementitious materials in concrete has resulted in higher workability of concrete. Inclusion of alccofine shows an early strength gaining property whereas fly ash results in gaining strength at later stage. Concrete mixes containing 5% alccofine with 15% fly ash replacement reported greater compressive strength than the other concrete mixes cured in both curing conditions. Durability test conducted at 56 and 150 days indicated that concrete containing higher percentages of fly ash resulted in lower permeability as well lesser corrosion density.

Surface treated fly ash filled modified epoxy composites

Directory of Open Access Journals (Sweden)

Uma Dharmalingam

2015-01-01

Full Text Available Abstract Fly ash, an inorganic alumino silicate has been used as filler in epoxy matrix, but it reduces the mechanical properties due to its poor dispersion and interfacial bonding with the epoxy matrix. To improve its interfacial bonding with epoxy matrix, surface treatment of fly ash was done using surfactant sodium lauryl sulfate and silane coupling agent glycidoxy propyl trimethoxy silane. An attempt is also made to reduce the particle size of fly ash using high pressure pulverizer. To improve fly ash dispersion in epoxy matrix, the epoxy was modified by mixing with amine containing liquid silicone rubber (ACS. The effect of surface treated fly ash with varying filler loadings from 10 to 40% weight on the mechanical, morphological and thermal properties of modified epoxy composites was investigated. The surface treated fly ash was characterized by particle size analyzer and FTIR spectra. Morphological studies of surface treated fly ash filled modified epoxy composites indicate good dispersion of fillers in the modified epoxy matrix and improves its mechanical properties. Impact strength of the surface treated fly ash filled modified epoxy composites show more improvement than unmodified composites.

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-01-01

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability. PMID:28793518

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash.

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-08-21

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability.

Preparation of Fly ash Based Adsorbents for Removal Active Red X-3B from Dying Wastewater

Directory of Open Access Journals (Sweden)

Li Jinping

2016-01-01

Full Text Available Fly ash with a large number of active sites can occur with the adsorbent chemical and physical adsorption, and therefore have a strong adsorption capacity. The original fly ash and raw fly ash compared to the physical and chemical properties to a significant change. On the fly ash in industrial water treatment application were outlined. The purpose is to focus on the modification methods of fly ash and comparison of raw fly ash and fly ash in the effect of dyeing wastewater. Single factor test method; select the appropriate modifier to study the dosage, pH, stirring time on the modification of adsorption properties of fly ash before and after. The results showed that the modified fly ash was better than the adsorption. Greatly improves on active red X-3B dye wastewater removal capacity, pH = 5, 6, dosage is 5g / L, the mixing time is 30min, COD removal rate reached 73.07%. This modified material can be used as adsorbent for pre-treating dying wastewater.

[Study on mercury re-emissions during fly ash utilization].

Science.gov (United States)

Meng, Yang; Wang, Shu-Xiao

2012-09-01

The amount of fly ash produced during coal combustion is around 400 million tons per year in China. About 65%-68% of fly ash is used in building material production, road construction, architecture and agriculture. Some of these utilization processes include high temperature procedures, which may lead to mercury re-emissions. In this study, experiments were designed to simulate the key process in cement production and steam-cured brick production. A temperature programmed desorption (TPD) method was used to study the mercury transformation in the major utilization processes. Mercury re-emission during the fly ash utilization in China was estimated based on the experimental results. It was found that mercury existed as HgCl2 (Hg2 Cl2), HgS and HgO in the fly ash. During the cement production process, more than 98% of the mercury in fly ash was re-emitted. In the steam-curing brick manufacturing process, the average mercury re-emission percentage was about 28%, which was dominated by the percentage of HgCl2 (Hg2 Cl2). It is estimated that the mercury re-emission during the fly ash utilization have increased from 4.07 t in 2002 to 9.18 t in 2008, of which cement industry contributes about 96.6%.

Mix design and mechanical performance of geopolymer binder for sustainable construction and building material

Science.gov (United States)

Saeli, Manfredi; Novais, Rui M.; Seabra, Maria Paula; Labrincha, João A.

2017-11-01

Sustainability in construction is a major concern worldwide, due to the huge volume of materials and energy consumed by this sector. Associated supplementing industries (e.g. Portland cement production) constitute a significant source of CO2 emissions and global warming. Valorisation and reuse of industrial wastes and by-products make geopolymers a solid and sustainable via to be followed as a valid alternative to Portland cement. In this work the mix design of a green fly ash-based geopolymer is evaluated as an environmentally friendly construction material. In the pursuit of sustainability, wastes from a regional kraft pulp industry are exploited for the material processing. Furthermore, a simple, reproducible, and low-cost manufacture is used. The mix design is hence optimised in order to improve the desirable mechanical performance of the material intended for structural applications in construction. Tests indicate that geopolymers may efficiently substitute the ordinary Portland cement as a mortar/concrete binder. Furthermore, valorisation and reuse of wastes in geopolymers is a suboptimal way of gaining financial surplus for the involved industrial players, while contributes for the implementation of a desirable circular economy.

Fly ash as a binder in aggregate base courses

International Nuclear Information System (INIS)

Zenieris, P.; Laguros, J.G.

1988-01-01

The benefit of adding up to 35 wt% Class C high calcium fly ash to various types of fine and coarse aggregate pavement mixes is described and quantified. The mixes, which were compacted to maximum dry density at optimum moisture content, had variable compressive strengths during the first 28 day of curing; after that they assumed a relatively uniform pattern of strength gain reaching values as high as 11 MPa (1600 psi). Mixes containing 15% fly ash gave unacceptably low strengths. XRD measurements indicated massive formation of ettringite, transforming to monosulfoaluminate and the poorly crystallized hydrated phases of C-A-H, C-A-S-H and C-S-H. This transformation helps explain the gain in strength of the mixes with extended curing. SEM observations depicted progressive packing and densification of the skeletal matrix as the hexagonal phases and C-S-H gained higher crystallinity and formed aggregate masses. Furthermore, these observations suggest that fly ash acts predominantly as a chemical binder and partly as a filler in the aggregate mixes tested

Literature survey on phase composition of hardened cement paste containing fly ash

International Nuclear Information System (INIS)

Otsuka, Taku; Yamamoto, Takeshi

2015-01-01

The purpose of this literature survey is to collect the knowledge on the effect of fly ash in hardened cement paste and the information about evaluation of physicochemical performance based on phase composition of hardened cement paste. The performance of hardened cement paste containing fly ash is affected by the property of fly ash, hydration of cement and pozzolanic reaction of fly ash. Some properties of fly ash such as density and chemical composition are reflected in phase composition, showing the progress of cement hydration and pozzolanic reaction. Therefore clarification of the relationship of phase composition and performance will lead to appropriate evaluation of the property of fly ash. The amount of pore, chemical shrinkage, pore solution, compressive strength, Young modulus and alkali silica reaction have relations to the phase composition of hardened cement paste. It is considered as future subject to clarify the relationship of phase composition and performance for various properties of fly ash. (author)

Acidolysis of coal fly ash by Aspergillus niger

Energy Technology Data Exchange (ETDEWEB)

Torma, A.E.; Singh, A.K. (EG and G Idaho Inc., Idaho Falls, ID (United States). Center for Biological Processing Technology)

1993-12-01

The kinetics of aluminium extraction were investigated, using as-received and calcined fly ash samples and a pure culture of [ital Aspergillus niger]. This fungus metabolized sucrose to citric and oxalic acids, which were involved in the acidolysis of fly ash. Aluminium extraction from as-received fly ash was only 5-8%, whereas from calcined fly ash it was up to 93.5%. The order of reaction and the overall reaction rate constant were determined by the van't Hoff technique with respect to the concentration of calcined fly ash. A linearized form of a modified Monod expression was applied to the experimental data to assess the kinetic constants for the acidolysis process. Statistically designed experiments were carried out with calcined fly ash and synthetic solutions containing citric and oxalic acids to determine the optimum leaching conditions. The acidolysis reaction mechanism is discussed. 28 refs., 6 figs., 3 tabs.

Possibilities of municipal solid waste incinerator fly ash utilisation.

Science.gov (United States)

Hartmann, Silvie; Koval, Lukáš; Škrobánková, Hana; Matýsek, Dalibor; Winter, Franz; Purgar, Amon

2015-08-01

Properties of the waste treatment residual fly ash generated from municipal solid waste incinerator fly ash were investigated in this study. Six different mortar blends with the addition of the municipal solid waste incinerator fly ash were evaluated. The Portland cement replacement levels of the municipal solid waste incinerator fly ash used were 25%, 30% and 50%. Both, raw and washed municipal solid waste incinerator fly ash samples were examined. According to the mineralogical composition measurements, a 22.6% increase in the pozzolanic/hydraulic properties was observed for the washed municipal solid waste incinerator fly ash sample. The maximum replacement level of 25% for the washed municipal solid waste incinerator fly ash in mortar blends was established in order to preserve the compressive strength properties. Moreover, the leaching characteristics of the crushed mortar blend was analysed in order to examine the immobilisation of its hazardous contents. © The Author(s) 2015.

Physical, chemical and mineralogical properties of fly ash

International Nuclear Information System (INIS)

Khairul Nizar Ismail; Kamaruddin Hussin; Mohd Sobri Idris

2007-01-01

Fly ash is the finely divided mineral residue resulting from the combustion of coal in electric generating plants. Fly ash consists of inorganic, incombustible matter present in the coal that has been fused during combustion into a glassy, amorphous structure. Fly ash particles are generally spherical in shape and range in size from 2 μm to 10 μm. They consist mostly of silicon dioxide (SiO 2 ), aluminium oxide (Al 2 O 3 ) and iron oxide (Fe 2 O 3 ). Fly ash like soil contains trace concentrations of the following heavy metals: nickel, vanadium, cadmium, barium, chromium, copper, molybdenum, zinc and lead. The chemical compositions of the sample have been examined and the fly ash are of ASTM C618 Class F. (Author)

Geopolymers with a high percentage of bottom ash for solidification/immobilization of different toxic metals.

Science.gov (United States)

Boca Santa, Rozineide A Antunes; Soares, Cíntia; Riella, Humberto Gracher

2016-11-15

Geopolymers are produced using alkali-activated aluminosilicates, either as waste or natural material obtained from various sources. This study synthesized geopolymers from bottom ash and metakaolin (BA/M) in a 2:1wt ratio to test the solidification/immobilization (S/I) properties of heavy metals in geopolymer matrices, since there is very little research using BA in this type of matrices. Therefore, a decision was made to use more than 65% of BA in geopolymer synthesis with and without the addition of heavy metals. The S/I tests with metals used 10, 15 and 30ml of a waste solution after pickling of printed circuit boards containing metals, including Pb, Cr, Cu, Fe, Sn, As and Ni, in different proportions. As alkali activator, the NaOH and KOH were used in the concentrations of 8 and 12M in the composition of Na2SiO3 in 1:2vol ratios. To test S/I efficiency, tests were conducted to obtain the leached and solubilized extract. The analysis was carried out through X-Ray Fluorescence (XRF), X-Ray Diffraction (XRD), Inductively Coupled Plasma Mass Spectrometry (ICP-MS), Scanning Electron Microscope (SEM), Energy-Dispersive X-Ray Spectroscopy (EDS) and compressive strength tests. The geopolymer showed a high degree of S/I of the metals; in some samples, the results reached nearly 100%. Copyright © 2016 Elsevier B.V. All rights reserved.

SCC with high volume of fly ash content

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Bakhrakh Anton

2017-01-01

Full Text Available Self-compacting concrete is a very perspective building material. It provides great benefits during the construction of heavily reinforced buildings. SCC has outstanding properties such as high flowability, dense structure and high strength due to specific quality of aggregates, fillers, their proportion in mix, use of polycarboxylate-based superplasticizers. Main disadvantages of SCC are high price and the difficulty of obtaining a proper mix. Use of fillers, such as fly ash type F, is a way to make SCC cheaper by replacing part of cement. Fly ash also provides some technological and operating advantages. In this paper the influence of high volume (60% from cement fly ash type F on the properties of concrete mixture and hardened concrete is investigated. The result of the work shows the possibility of reduction the cost of SCC using ordinary fillers and high amount of fly ash. The investigated SCC has low speed of hardening (7-day compressive strength at the range of 41.8 MPa and high volume of entrained air content (3.5%.

Removal of chloride from MSWI fly ash.

Science.gov (United States)

Chen, Wei-Sheng; Chang, Fang-Chih; Shen, Yun-Hwei; Tsai, Min-Shing; Ko, Chun-Han

2012-10-30

The high levels of alkali chloride and soluble metal salts present in MSWI fly ash is worth noting for their impact on the environment. In addition, the recycling or reuse of fly ash has become an issue because of limited landfill space. The chloride content in fly ash limits its application as basis for construction materials. Water-soluble chlorides such as potassium chloride (KCl), sodium chloride (NaCl), and calcium chloride hydrate (CaCl(2) · 2H(2)O) in fly ash are easily washed away. However, calcium chloride hydroxide (Ca(OH)Cl) might not be easy to leach away at room temperature. The roasting and washing-flushing processes were applied to remove chloride content in this study. Additionally, air and CO(2) were introduced into the washing process to neutralize the hazardous nature of chlorides. In comparison with the water flushing process, the roasting process is more efficient in reducing the process of solid-liquid separation and drying for the reuse of Cl-removed fly ash particles. In several roasting experiments, the removal of chloride content from fly ash at 1050°C for 3h showed the best results (83% chloride removal efficiency). At a solid to liquid ratio of 1:10 the water-flushing process can almost totally remove water-soluble chloride (97% chloride removal efficiency). Analyses of mineralogical change also prove the efficiency of the fly ash roasting and washing mechanisms for chloride removal. Copyright © 2012 Elsevier B.V. All rights reserved.

Potential use of fly ash to soil treatment in the Morava region

Science.gov (United States)

Bulíková, Lucia; Kresta, František; Rochovanský, Martin

2017-09-01

Soil treatment by binders is a standard technology and leads to optimal utilization of excavated soils in road constructions. Soil treatment is controlled in the Czech Republic by EN 14227-15 and Technical Requirement TP 94. Soil treatment using fly ash has not been performed in the Czech Republic, although there is a sufficient normative base. Fly ash produced by burning of hard coal in the Moravian region was tested as a potential binder. Fly ash samples were mixed with loess loams (CI). Tested siliceous fly ash of class F (ASTM C618) did not showed hydraulic properties but it showed positive effect on reducing maximum dry density of mixtures, increasing the IBI value (Immediate bearing index) and decreasing tendency to volume changes when the amount of fly ash was increased. The results of laboratory tests demonstrate the possibility of using fly ashes as a binder for soil treatment.

Pengaruh Kombinasi Fly Ash dan Bottom Ash sebagai Bahan Substitusi pada Campuran Beton terhadap Sifat Mekanis

OpenAIRE

Yahya, Tengku Tantoni; Kurniawandy, Alex; Djauhari, Zulfikar

2017-01-01

Fly ash and bottom ash were waste that generated from the power plant burning coal process. Fly ash and bottom ash has the potential to be developed as a basic ingredient in concrete composites. This research aimed to obtain the properties of fresh concrete and hard concrete of the combined effect of fly ash and bottom ash as a substitute ingredient in composite concrete. This research has examined the influence of a combination of waste fly ash and bottom ash to the compressive strength of a...

The secondary release of mercury in coal fly ash-based flue-gas mercury removal technology.

Science.gov (United States)

He, Jingfeng; Duan, Chenlong; Lei, Mingzhe; Zhu, Xuemei

2016-01-01

The secondary release of mercury from coal fly ash is a negative by-product from coal-fired power plants, and requires effective control to reduce environmental pollution. Analysing particle size distribution and composition of the coal fly ash produced by different mercury removing technologies indicates that the particles are generally less than 0.5 mm in size and are composed mainly of SiO2, Al2O3, and Fe2O3. The relationships between mercury concentration in the coal fly ash, its particle size, and loss of ignition were studied using different mercury removing approaches. The research indicates that the coal fly ash's mercury levels are significantly higher after injecting activated carbon or brominating activated carbon when compared to regular cooperating-pollution control technology. This is particularly true for particle size ranges of >0.125, 0.075-0.125, and 0.05-0.075 mm. Leaching experiments revealed the secondary release of mercury in discarded coal fly ash. The concentration of mercury in the coal fly ash increases as the quantity of injecting activated carbon or brominating activated carbon increases. The leached concentrations of mercury increase as the particle size of the coal fly ash increases. Therefore, the secondary release of mercury can be controlled by adding suitable activated carbon or brominating activated carbon when disposing of coal fly ash. Adding CaBr2 before coal combustion in the boiler also helps control the secondary release of mercury, by increasing the Hg(2+) concentration in the leachate. This work provides a theoretical foundation for controlling and removing mercury in coal fly ash disposal.

Production of lightweight Geopolymer concrete using artificial local lightweight aggregate

Directory of Open Access Journals (Sweden)

Abbas Waleed

2018-01-01

Full Text Available Due to the rapid depletion of natural resources, the use of waste materials and by-products from different industries of building construction has been gaining increased attention. Geopolymer concrete based on Pozzolana is a new material that does not need the presence of Portland cement as a binder. The main focus of this research is to produce lightweight geopolymer concrete (LWGPC using artificial coarse lightweight aggregate which produced from locally available bentonite clays. In this investigation, the binder is low calcium fly ash (FA and the alkali activator is sodium hydroxide and sodium silicate in different molarities. The experimental tests including workability, fresh density, also, the compressive strength, splitting tensile strength, flexural strength, water absorption and ultrasonic pulse velocity at the age of 7, 28 and 56 days were studied. The oven dry density and thermal conductivity at 28 days age are investigated. The results show that it is possible to produce high strength lightweight geopolymer concrete successfully used as insulated structural lightweight concrete. The 28-day compressive strength, tensile strength, flexural strength, dry density, and thermal conductivity of the produced LWGPC are 35.8 MPa, 2.6MPa, 5.5 MPa, 1835kg/m3, and 0.9567 W/ (m. K, respectively.

On The Physico-Mechanics, Thermal and Microstructure Properties of Hybrid Composite Epoxy-Geopolymer for Geothermal Pipe Application

Directory of Open Access Journals (Sweden)

Firawati Ira

2017-01-01

Full Text Available The objective of this study is to determine the effect of epoxy resin on the physico-mechanics, thermal and microstructure properties of geopolymers hybrid composites for geothermal pipe application. Hybrid composite epoxy-geopolymers pipes were produced through alkali activation method of class-C fly ash and epoxy resin. The mass of epoxy-resin was varied relative to the mass of fly ash namely 0% (SPG01, 5% (SPG02, 10% (SPG03, 15% (SPG04, and 20% (SPG05. The resulting materials were stored in open air for 28 days before conducting any measurements. The densities of the product composites were measured before and after the samples immersed in boiling water for 3 hours. The mechanical strength of the resulting geothermal pipes was measured by using splitting tensile measurement. The thermal properties of the pipes were measured by means of thermal conductivity measurement, differential scanning calorimetry (DSC and fire resistance measurements. The chemical resistance was measured by immersing the samples into 1M H2SO4 solution for 4 days. The microstructure properties of the resulting materials were examined by using x-ray diffraction (XRD and Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS. The results of this study showed that hybrid composite epoxy-geopolymers SPG02 and SPG03 are suitable to be applied as geothermal pipes.

Removal mechanism of phosphate from aqueous solution by fly ash.

Science.gov (United States)

Lu, S G; Bai, S Q; Zhu, L; Shan, H D

2009-01-15

This work studied the effectiveness of fly ash in removing phosphate from aqueous solution and its related removal mechanism. The adsorption and precipitation of phosphate by fly ash were investigated separately in order to evaluate their role in the removal of phosphate. Results showed that the removal of phosphate by fly ash was rapid. The removal percentage of phosphate in the first 5min reached 68-96% of the maximum removal of phosphate by fly ash. The removal processes of phosphate by fly ash included a fast and large removal representing precipitation, then a slower and longer removal due to adsorption. The adsorption of phosphate on fly ash could be described well by Freundlich isotherm equation. The pH and Ca2+ concentration of fly ash suspension were decreased with the addition of phosphate, which suggests that calcium phosphate precipitation is a major mechanism of the phosphate removal. Comparison of the relative contribution of the adsorption and precipitation to the total removal of phosphate by fly ash showed that the adsorption accounted for 30-34% of the total removal of phosphate, depending on the content of CaO in fly ash. XRD patterns of the fly ash before and after phosphate adsorption revealed that phosphate salt (CaHPO4 x 2H2O) was formed in the adsorption process. Therefore, the removal of phosphate by fly ash can be attributed to the formation of phosphate precipitation as a brushite and the adsorption on hydroxylated oxides. The results suggested that the use of fly ash could be a promising solution to the removal of phosphate in the wastewater treatment and pollution control.

Investigation on Leaching Behaviour of Fly Ash and Bottom Ash Replacement in Self-Compacting Concrete

Science.gov (United States)

Kadir, Aeslina Abdul; Ikhmal Haqeem Hassan, Mohd; Bakri Abdullah, Mohd Mustafa Al

2016-06-01

Fly ash and bottom ash are some of the waste generated by coal-fired power plants, which contains large quantities of toxic and heavy metals. In recent years, many researchers have been interested in studying on the properties of self-compacting concrete incorporated with fly ash and bottom ash but there was very limited research from the combination of fly ash and bottom ash towards the environmental needs. Therefore, this research was focused on investigating the leachability of heavy metals of SCC incorporated with fly ash and bottom ash by using Toxicity Characteristic Leaching Procedure, Synthetic Precipitation Leaching Procedure and Static Leaching Test. The samples obtained from the coal-fired power plant located at Peninsula, Malaysia. In this study, the potential heavy metals leached out from SCC that is produced with fly ash as a replacement for Ordinary Portland Cement and bottom ash as a substitute for sand with the ratios from 10% to 30% respectively were designated and cast. There are eight heavy metals of concern such as As, Cr, Pb, Zn, Cu, Ni, Mn and Fe. The results indicated that most of the heavy metals leached below the permissible limits from the United States Environmental Protection Agency and World Health Organization limit for drinking water. As a conclusion, the minimum leaching of the heavy metals from the incorporation of fly ash and bottom ash in self-compacting concrete was found in 20% of fly ash and 20% of bottom ash replacement. The results also indicate that this incorporation could minimize the potential of environmental problems.

A Comparative study Of Catalityc Activity Of Heterogeneous Base Of Banana Stem Ash And Fly Ash On Production Of Biodiesel Byultrasonic

Directory of Open Access Journals (Sweden)

Marlinda

2015-08-01

Full Text Available Abstract The use of heterogeneous catalysts in the production of biodiesel provides many advantages due to heterogeneous catalysts can be easily separated from the product so that it can be reused. This research using heterogeneous catalysts derived from natural materials namely banana stem ash and coal fly ash containing alkali and alkaline earth elements. The preparation of catalyst from banana stem ash and coal fly ash used activator KOH 1.9 N and impregnation with KNO3 15 and then heated to a temperature of 550 0C for 3 hours. Results of preparation banana stem ash contains potassium of 36.52 and surface area of 41.901 m2g. This work presents the effect of ultrasonic assisted of waste cooking oil with methanol as solvent using banana stem ash and coal fly ash as catalyst. The diameter of catalyst particles of banana stem ash and coal fly ash varied at 50 100 150 200 and 250 mesh. The transesterification reaction was performed in the presence of ultrasonic operating frequency constant at 40 kHz methanol molar ratio to oil of 9 1 and reaction time of 30 minutes. The methyl ester biodiesel content of product was 93.26 of banana stems ash and 57 of coal fly ash respectively. The physical property was compared with the National Indonesia Standard SNI 2006 with a density viscosity cloud point flash point and cetane number.

Glass-ceramic from mixtures of bottom ash and fly ash.

Science.gov (United States)

Vu, Dinh Hieu; Wang, Kuen-Sheng; Chen, Jung-Hsing; Nam, Bui Xuan; Bac, Bui Hoang

2012-12-01

Along with the gradually increasing yield of the residues, appropriate management and treatment of the residues have become an urgent environmental protection problem. This work investigated the preparation of a glass-ceramic from a mixture of bottom ash and fly ash by petrurgic method. The nucleation and crystallization kinetics of the new glass-ceramic can be obtained by melting the mixture of 80% bottom ash and 20% fly ash at 950 °C, which was then cooled in the furnace for 1h. Major minerals forming in the glass-ceramics mainly are gehlenite (Ca(2)Al(2)SiO(7)) & akermanite (Ca(2)MgSiO(7)) and wollastonite (CaSiO(3)). In addition, regarding chemical/mechanical properties, the chemical resistance showing durability, and the leaching concentration of heavy metals confirmed the possibility of engineering and construction applications of the most superior glass-ceramic product. Finally, petrurgic method of a mixture of bottom ash and fly ash at 950 °C represents a simple, inexpensive, and energy saving method compared with the conventional heat treatment. Copyright © 2012 Elsevier Ltd. All rights reserved.

Fundamental study of low-NOx combustion fly ash utilization

International Nuclear Information System (INIS)

Suuberg, Eric M.; Hurt, Robert H.

1998-01-01

This study is principally concerned with characterizing the organic part of coal combustion fly ashes. High carbon fly ashes are becoming more common as by-products of low-NOx combustion technology, and there is need to learn more about this fraction of the fly ash. The project team consists of two universities, Brown and Princeton, and an electrical utility, New England Power. A sample suite of over fifty fly ashes has been gathered from utilities across the United States, and includes ashes from a coals ranging in rank from bituminous to lignite. The characterizations of these ashes include standard tests (LOI, Foam Index), as well as more detailed characterizations of their surface areas, porosity, extractability and adsorption behavior. The ultimate goal is, by better characterizing the material, to enable broadening the range of applications for coal fly ash re-use beyond the current main market as a pozzolanic agent for concretes. The potential for high carbon-content fly ashes to substitute for activated carbons is receiving particular attention. The work performed to date has already revealed how very different the surfaces of different ashes produced by the same utility can be, with respect to polarity of the residual carbon. This can help explain the large variations in acceptability of these ashes as concrete additives

Pore Structure Characterization in Concrete Prepared with Carbonated Fly Ash

Science.gov (United States)

Sahoo, Sanjukta

2018-03-01

Carbon dioxide capture and storage (CCS) is a technique to address the global concern of continuously rising CO2 level in the atmosphere. Fly ash is considered as a suitable medium for CCS due to presence of metal oxides. The fly ash which has already sequestered carbon dioxide is referred to as carbonated fly ash. Recent research reveals better durability of concretes using carbonated fly ash as part replacement of cement. In the present research pore structure characterization of the carbonated fly ash concrete has been carried out. Mercury Intrusion porosimetry test has been conducted on control concrete and concrete specimens using fly ash and carbonated fly ash at replacement levels of 25% and 40%. The specimens have been water cured for 28 days and 90 days. It is observed that porosity reduction rate is more pronounced in carbonated fly ash concrete compared to control concrete at higher water curing age. Correlation analysis is also carried out which indicates moderately linear relationship between porosity % and pore distribution with particle size and water curing.

Leaching of assimilable silicon species from fly ash

International Nuclear Information System (INIS)

Piekos, R.; Paslawska, S.

1998-01-01

The objective of this study was to investigate the leaching of assimilable silicon species from coal fly ash with distilled water, sea waterand synthetic sea water at various fly ash/water ratios, pHs and temperatures. At the 1 g/100 ml fly ash/water ratio, less than 1 mg Si was found in 11 of aqueous slurries over the pH range 4-8 after 2 h at ambient temperature. The leaching was most effective at pH 10.5. At the fly ash/waterratio indicated, the pH of the suspensions decreased from 10.4 to 8.4 after 5days. The pH of fly ash slurries in sea water varied only slightly over time as compared with that in distilled water. Generally, the leaching of assimilable silicon species with distilled water was more intense than that with the sea water. 27 refs., 6 figs., 3 tabs

Clay formation and metal fixation during weathering of coal fly ash

International Nuclear Information System (INIS)

Zevenbergen, C.; Bradley, J.P.; Reeuwijk, L.P. Van; Shyam, A.K.; Hjelmar, O.; Comans, R.N.J.

1999-01-01

The enormous and worldwide production of coal fly ash cannot be durably isolated from the weathering cycle, and the weathering characteristics of fly ash must be known to understand the long-term environmental impact. The authors studied the weathering of two coal fly ashes and compared them with published data from weathered volcanic ash, it's closest natural analogue. Both types of ash contain abundant aluminosilicate glass, which alters to noncrystalline clay. However, this study reveals that the kinetics of coal fly ash weathering are more rapid than those of volcanic ash because the higher pH of fresh coal fly ash promotes rapid dissolution of the glass. After about 10 years of weathering, the noncrystalline clay content of coal fly ash is higher than that of 250-year-old volcanic ash. The observed rapid clay formation together with heavy metal fixation imply that the long-term environmental impact of coal fly ash disposal may be less severe and the benefits more pronounced than predicted from previous studies on unweathered ash. Their findings suggest that isolating coal fly ash from the weathering cycle may be counterproductive because, in the long-term under conditions of free drainage, fly ash is converted into fertile soil capable of supporting agriculture

The Mechanical Properties and Microstructure Characters of Hybrid Composite Geopolymers-Pineapple Fiber Leaves (PFL)

Science.gov (United States)

Amalia, N.; Hidayatullah, S.; Nurfadilla; Subaer

2017-03-01

The objective of this research is to study the influence of organic fibers on the mechanical properties and microstructure characters of hybrid composite geopolymers-pineapple fibers (PFL). Geopolymers were synthesized by using alkali activated of class C-fly ash added manually with short pineapple fiber leaves (PFL) and then cured at 60°C for 1 hour. The resulting composites were stored in open air for 28 days prior to mechanical and microstructure characterizations. The samples were subjected to compressive and flexural strength measurements, heat resistance as well as acid attack (1M H2SO4 solution). The microstructure of the composites were examined by using Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS). The measurement showed that the addition of pineapple fibers was able to improve the compressive and flexural strength of geopolymers. The resulting hybrid composites were able to resist fire to a maximum temperature of 1500°C. SEM examination showed the presence of good bond between geopolymer matrix and pineapple fibers. It was also found that there were no chemical constituents of geopolymers leached out during acid liquid treatment. It is concluded that hybrid composite geopolymers-pineapple fibers are potential composites for wide range applications.

Characterization of metals released from coal fly ash during dredging at the Kingston ash recovery project.

Science.gov (United States)

Bednar, A J; Averett, D E; Seiter, J M; Lafferty, B; Jones, W T; Hayes, C A; Chappell, M A; Clarke, J U; Steevens, J A

2013-09-01

A storage-pond dike failure occurred on December 22, 2008 at the Tennessee Valley Authority Kingston Fossil Plant resulting in the release of over 4million cubic meters (5million cubic yards) of fly ash. Approximately half of the released ash was deposited in the main channel of the Emory River, Tennessee, USA. Remediation efforts of the Emory River focused on hydraulic dredging, as well as mechanical excavation in targeted areas. However, agitation of the submerged fly ash during hydraulic dredging introduces river water into the fly ash material, which could promote dissolution and desorption of metals from the solid fly ash material. Furthermore, aeration of the dredge slurry could alter the redox state of metals in the fly ash material and thereby change their sorption, mobility, and toxicity properties. The research presented here focuses on the concentrations and speciation of metals during the fly ash recovery from the Emory River. Our results indicate that arsenite [As(III)] released from the fly ash material during dredging was slowly oxidized to arsenate [As(V)] in the slurry recovery system with subsequent removal through precipitation or sorption reactions with suspended fly ash material. Concentrations of other dissolved metals, including iron and manganese, also generally decreased in the ash recovery system prior to water discharge back to the river. Published by Elsevier Ltd.

Evaluation of the mechanical properties of class-F fly ash

Energy Technology Data Exchange (ETDEWEB)

Kim, B.; Prezzi, M. [Purdue University, West Lafayette, IN (United States)

2008-07-01

Coal-burning power plants in the United States (US) generate more than 70 million tons of fly ash as a by-product annually. Recycling large volumes of fly ash in geotechnical applications may offer an attractive alternative to the disposal problem as most of it is currently dumped in ponds or landfills. Class-F fly ash, resulting from burning of bituminous or anthracite coals, is the most common type of fly ash in the US. In the present study, the mechanical characteristics (compaction response, compressibility, and shear strength) of class-F fly ash were investigated by performing various laboratory tests (compaction test, one-dimensional compression test, direct shear test and consolidated-drained triaxial compression test) on fly ash samples collected from three power plants in the state of Indiana (US). Test results have shown that despite some morphological differences, class-F fly ash exhibits mechanical properties that are, in general, comparable to those observed in natural sandy soils.

Rheology and setting of high volume fly ash mixtures

Energy Technology Data Exchange (ETDEWEB)

Dale P. Bentz; Chiara F. Ferraris [National Institute of Standards and Technology, Gaithersburg, MD (United States). Building and Fire Research Laboratory

2010-04-15

While high volume fly ash (HVFA) concretes can be designed and produced to meet 28-d strength requirements and often even exceed the durability performance of conventional concretes, a persistent problem is the potentially long delay in setting time that produces concurrently long delays in finishing the concrete in the field. Previous isothermal calorimetry studies on two different powder additions, namely calcium hydroxide and a rapid set cement, have shown that these powders can mitigate excessive retardation of the hydration reactions. In this paper, rheological measurements and conventional Vicat setting time studies are conducted to verify that these powder additions do indeed reduce setting times in paste systems based on both ASTM Class C and ASTM Class F fly ashes. The reductions depend on the class of fly ash and suggest that trial mixtures would be a necessity to apply these technologies to each specific fly ash/cement/admixture combination being employed in the field. Potentially, for such screening studies, the rheological measurement of yield stress may provide a faster indication of setting (and finishability) than conventional Vicat needle penetration measurements on pastes.

Determination of the bulk modulus of hydroxycancrinite, a possible zeolitic precursor in geopolymers, by high-pressure synchrotron X-ray diffraction

KAUST Repository

Oh, Jae Eun

2011-11-01

Crystalline zeolitic materials, such as hydroxycancrinite, hydroxysodalite, herschelite and nepheline, are often synthesized from geopolymerization using fly-ash and solutions of NaOH at high temperatures. Comprised mainly of 6-membered aluminosilicate rings that act as basic building units, their crystal structures may provide insight into the reaction products formed in NaOH-activated fly ash-based geopolymers. Recent research indicates that the hydroxycancrinite and hydroxysodalite may play an important role as possible analogues of zeolitic precursor in geopolymers. Herein is reported a high pressure synchrotron study of the behavior of hydroxycancrinite exposed to pressures up to 6.1 GPa in order to obtain its bulk modulus. A refined equation of state for hydroxycancrinite yielded a bulk modulus of Ko = 46 ± 5 GPa (assuming Ko′ = 4.0) for a broad range of applied pressure. When low pressure values are excluded from the fit and only the range of 2.5 and 6.1 GPa is considered, the bulk modulus of hydroxycancrinite was found to be Ko = 46.9 ± 0.9 GPa (Ko′ = 4.0 ± 0.4, calculated). Comparison with the literature shows that all zeolitic materials possessing single 6-membered rings (i.e., hydroxycancrinite, sodalite and nepheline) have similar bulk moduli. © 2011 Elsevier Ltd. All rights reserved.

Characterization of North American lignite fly ashes. II. XRD Mineralogy

International Nuclear Information System (INIS)

McCarthy, G.J.; Johansen, D.M.; Thedchanamoorthy, A.; Steinwand, S.J.; Swanson, K.D.

1988-01-01

X-ray powder diffraction has been used to determine the crystalline phase mineralogy in samples of fly ash from each of the lignite mining areas of North America. The characteristic phases of North Dakota lignite fly ashes were periclase, lime, merwinite and the sulfate phases anhydrite, thenardite and a sodalite-structure phase. Mullite was absent in these low-Al/sub 2/O/sub 3/ ashes. Montana lignite ash mineralogy had characteristics of ND lignite and MT subbituminous coal fly ashes; mullite and C/sub 3/A were present and the alkali sulfates were absent. Texas and Louisiana lignite fly ashes had the characteristic mineralogy of bituminous coal fly ash: quartz, mullite, ferrite-spinel (magnetite) and minor hematite. Even though their analytical CaO contents were 7-14%, all but one lacked crystalline CaO-containing phases. Lignite fly ashes from Saskatchewan were generally the least crystalline of those studied and had a mineralogy consisting of quartz, mullite, ferrite spinel and periclase. Quantitative XRD data were obtained. The position of the diffuse scattering maximum in the x-ray diffractograms was indicative of the glass composition of the lignite fly ash

Fly ash. Quality recycling material

Energy Technology Data Exchange (ETDEWEB)

Blomster, D.; Leisio, C.

1996-11-01

Imatran Voima`s coal-fired power plants not only generate power and heat but also produce fly ash which is suitable raw material for recycling. This material for recycling is produced in the flue gas cleaning process. It is economical and, thanks to close quality control, is suitable for use as a raw material in the building materials industry, in asphalt production, and in earthworks. Structures made from fly ash are also safe from an environmental point of view. (orig.)

Greenlandic Waste Incineration Fly And Bottom Ash As Secondary Resource In Mortar

DEFF Research Database (Denmark)

Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.; Jensen, Pernille Erland

2016-01-01

Today, 900 tons incineration fly ash is shipped abroad annually from Greenland for deposits, whereas the 6,000 tons incineration bottom ash is deposited locally. These incineration ashes could be valuable in concrete production, where the cement has to be shipped to Greenland. For this purpose...... and cement with fly ash. Based on the compressive strength tests, it is found that using Greenlandic incineration ashes in mortar as 5% cement replacement could consume all ash instead of disposals, and could thus turn the ashes into a local resource and simultaneously reduce the import of cement....

The effect of steam curing on chloride penetration in geopolymer concrete

Directory of Open Access Journals (Sweden)

Jaya Ekaputri Januarti

2017-01-01

Full Text Available In this paper, we present the result of our study on the effect of steam curing to chloride ion penetration in geopolymer concrete. Class F fly ash was activated using sodium hydroxide (NaOH and sodium silicate (Na2SiO3. The concrete specimens were then steam-cured at 40°C, 60°C, 80°C and room temperature at 24 hours. The treatment was followed by wet curing for 28 days, and then followed by immersion of all specimens in salt water for the durations of 30, 60, and 90 days. Cylindrical specimens were then prepared for compressive strength, chloride ion penetration, pH, and porosity tests. A 16 mm-steel bar was fixed at the center of the specimen concrete blocks (specimen size: 10cm × 10cm × 15cm. Corrosion probability was determined by conducting Half Cell Potential test. Our result showed that increasing the curing temperature to 80°C induced chloride ion penetration into the concrete’s effective pores, despite improvements in compressive strength. We also found that chloride ingress on the geopolymer concrete increases commensurately with the increase of the curing temperature. The corrosion potential measurement of geopolymer concrete was higher than OPC concrete even if corrosion was not observed in reinforcing. Based on our result, we suggest that the corrosion categorization for geopolymer concretes needs to be adjusted.

Heavy metals in MSW incineration fly ashes

DEFF Research Database (Denmark)

Ferreira, Celia; Ribeiro, Alexandra B.; Ottosen, Lisbeth M.

2003-01-01

Incineration is a common solution for dealing with the increasing amount of municipal solid waste (MSW). During the process, the heavy metals initially present in the waste go through several transformations, ending up in combustion products, such as fly ash. This article deals with some issues...... related to the combustion of MSW and the formation of fly ash, especially in what concerns heavy metals. Treatment of the flue gas in air pollution control equipment plays an important role and the basic processes to accomplish this are explained. Fly ash from a semi-dry flue gas treatment system...

A Study on Load Carrying Capacity of Fly Ash Based Polymer Concrete Columns Strengthened Using Double Layer GFRP Wrapping

Directory of Open Access Journals (Sweden)

S. Nagan

2014-01-01

Full Text Available This paper investigates the suitability of glass fiber reinforced polymer (GFRP sheets in strengthening of fly ash based polymer members under compression. Experimental results revealed that load carrying capacity of the confined columns increases with GFRP sheets wrapping. Altogether 18 specimens of M30 and G30 grade short columns were fabricated. The G30 specimens were prepared separately in 8 molarity and 12 molarity of sodium hydroxide concentration. Twelve specimens for low calcium fly ash based reinforced polymer concrete and six specimens of ordinary Portland cement reinforced concrete were cast. Three specimens from each molarity fly ash based reinforced polymer concrete and ordinary Portland cement reinforced concrete were wrapped with double layer of GFRP sheets. The load carrying capacity of fly ash based polymer concrete was tested and compared with control specimens. The results show increase in load carrying capacity and ductility index for all strengthened elements. The maximum increase in load carrying capacity was 68.53% and is observed in strengthened G30 specimens.

Recovery of gallium and vanadium from gasification fly ash

International Nuclear Information System (INIS)

Font, Oriol; Querol, Xavier; Juan, Roberto; Casado, Raquel; Ruiz, Carmen R.; Lopez-Soler, Angel; Coca, Pilar; Pena, Francisco Garcia

2007-01-01

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga 2 O 3 and as Ga 3+ and V 3+ substituting for Al 3+ in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 deg. C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash

Recovery of gallium and vanadium from gasification fly ash

Energy Technology Data Exchange (ETDEWEB)

Font, Oriol [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: ofont@ija.csic.es; Querol, Xavier [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: xquerol@ija.csic.es; Juan, Roberto [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain)]. E-mail: rjuan@carbon.icb.csic.es; Casado, Raquel [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain); Ruiz, Carmen R. [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain)]. E-mail: cruiz@carbon.icb.csic.es; Lopez-Soler, Angel [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: alopez@ija.csic.es; Coca, Pilar [ELCOGAS S.A., 13500 Puertollano, Ciudad Real (Spain)]. E-mail: pcoca@elcogas.es; Pena, Francisco Garcia [ELCOGAS S.A., 13500 Puertollano, Ciudad Real (Spain)]. E-mail: fgarciapena@elcogas.es

2007-01-31

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga{sub 2}O{sub 3} and as Ga{sup 3+} and V{sup 3+}substituting for Al{sup 3+} in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 deg. C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash.

Recovery of gallium and vanadium from gasification fly ash.

Science.gov (United States)

Font, Oriol; Querol, Xavier; Juan, Roberto; Casado, Raquel; Ruiz, Carmen R; López-Soler, Angel; Coca, Pilar; García Peña, Francisco

2007-01-31

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga2O3 and as Ga3+ and V3+ substituting for Al3+ in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 degrees C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash.

Mercury capture by selected Bulgarian fly ashes: Influence of coal rank and fly ash carbon pore structure on capture efficiency

Science.gov (United States)

Kostova, I.J.; Hower, J.C.; Mastalerz, Maria; Vassilev, S.V.

2011-01-01

Mercury capture by fly ash C was investigated at five lignite- and subbituminous-coal-burning Bulgarian power plants (Republika, Bobov Dol, Maritza East 2, Maritza East 3, and Sliven). Although the C content of the ashes is low, never exceeding 1.6%, the Hg capture on a unit C basis demonstrates that the low-rank-coal-derived fly ash carbons are more efficient in capturing Hg than fly ash carbons from bituminous-fired power plants. While some low-C and low-Hg fly ashes do not reveal any trends of Hg versus C, the 2nd and, in particular, the 3rd electrostatic precipitator (ESP) rows at the Republika power plant do have sufficient fly ash C range and experience flue gas sufficiently cool to capture measurable amounts of Hg. The Republika 3rd ESP row exhibits an increase in Hg with increasing C, as observed in other power plants, for example, in Kentucky power plants burning Appalachian-sourced bituminous coals. Mercury/C decreases with an increase in fly ash C, suggesting that some of the C is isolated from the flue gas stream and does not contribute to Hg capture. Mercury capture increases with an increase in Brunauer-Emmett-Teller (BET) surface area and micropore surface area. The differences in Hg capture between the Bulgarian plants burning low-rank coal and high volatile bituminous-fed Kentucky power plants suggests that the variations in C forms resulting from the combustion of the different ranks also influence the efficiency of Hg capture. ?? 2010 Elsevier Ltd.

Mercury capture by selected Bulgarian fly ashes: Influence of coal rank and fly ash carbon pore structure on capture efficiency

Energy Technology Data Exchange (ETDEWEB)

Kostova, I.J.; Hower, J.C.; Mastalerz, M.; Vassilev, S.V. [University of Kentucky, Lexington, KY (United States). Center of Applied Energy Research

2011-01-15

Mercury capture by fly ash C was investigated at five lignite- and subbituminous-coal-burning Bulgarian power plants (Republika, Bobov Dol, Maritza East 2, Maritza East 3, and Sliven). Although the C content of the ashes is low, never exceeding 1.6%, the Hg capture on a unit C basis demonstrates that the low-rank-coal-derived fly ash carbons are more efficient in capturing Hg than fly ash carbons from bituminous-fired power plants. While some low-C and low-Hg fly ashes do not reveal any trends of Hg versus C, the 2nd and, in particular, the 3rd electrostatic precipitator (ESP) rows at the Republika power plant do have sufficient fly ash C range and experience flue gas sufficiently cool to capture measurable amounts of Hg. The Republika 3rd ESP row exhibits an increase in Hg with increasing C, as observed in other power plants, for example, in Kentucky power plants burning Appalachian-sourced bituminous coals. Mercury/C decreases with an increase in fly ash C, suggesting that some of the C is isolated from the flue gas stream and does not contribute to Hg capture. Mercury capture increases with an increase in Brunauer-Emmett-Teller (BET) surface area and micropore surface area. The differences in Hg capture between the Bulgarian plants burning low-rank coal and high volatile bituminous-fed Kentucky power plants suggests that the variations in C forms resulting from the combustion of the different ranks also influence the efficiency of Hg capture.

Laboratory evaluation of fly ash treated embankment and base materials : final report.

Science.gov (United States)

1988-04-01

This study was undertaken to provide the Louisiana DOTD with a data base from which recommendations can be made concerning the modification or stabilization of soils using a Class C fly ash as a full or partial replacement for hydraulic cement or hyd...

Hierarchical zeolites from class F coal fly ash

Science.gov (United States)

Chitta, Pallavi

Fly ash, a coal combustion byproduct is classified as types class C and class F. Class C fly ash is traditionally recycled for concrete applications and Class F fly ash often disposed in landfills. Class F poses an environmental hazard due to disposal and leaching of heavy metals into ground water and is important to be recycled in order to mitigate the environmental challenges. A major recycling option is to reuse the fly ash as a low-cost raw material for the production of crystalline zeolites, which serve as catalysts, detergents and adsorbents in the chemical industry. Most of the prior literature of fly ash conversion to zeolites does not focus on creating high zeolite surface area zeolites specifically with hierarchical pore structure, which are very important properties in developing a heterogeneous catalyst for catalysis applications. This research work aids in the development of an economical process for the synthesis of high surface area hierarchical zeolites from class F coal fly ash. In this work, synthesis of zeolites from fly ash using classic hydrothermal treatment approach and fusion pretreatment approach were examined. The fusion pretreatment method led to higher extent of dissolution of silica from quartz and mullite phases, which in turn led to higher surface area and pore size of the zeolite. A qualitative kinetic model developed here attributes the difference in silica content to Si/Al ratio of the beginning fraction of fly ash. At near ambient crystallization temperatures and longer crystallization times, the zeolite formed is a hierarchical faujasite with high surface area of at least 360 m2/g. This work enables the large scale recycling of class F coal fly ash to produce zeolites and mitigate environmental concerns. Design of experiments was used to predict surface area and pore sizes of zeolites - thus obviating the need for intense experimentation. The hierarchical zeolite catalyst supports tested for CO2 conversion, yielded hydrocarbons

Effect of mechanical activation of fly ash added to Moroccan Portland cement

Directory of Open Access Journals (Sweden)

Ez-zaki H.

2018-01-01

This study aims to investigate the influence of grinding fly ash on the physico-chemical and mechanical properties of fly ash blended CPJ45 cement. The addition of the fly ash particles to the grinder leads respectively to the breakage of the particles and to reduce the agglomeration effect in the balls of cement grinder. Fly ash milling was found to improve particles fineness, and increase the silica and alumina content in the cement. Furthermore, milled fly ash blended cements show higher compressive strength compared to unmilled fly ash blended cements, due to improved fly ash reactivity through their mechanical activation.

Strength of Geopolymer Cement Curing at Ambient Temperature by Non-Oven Curing Approaches: An Overview

Science.gov (United States)

Wattanachai, Pitiwat; Suwan, Teewara

2017-06-01

At the present day, a concept of environmentally friendly construction materials has been intensively studying to reduce the amount of releasing greenhouse gases. Geopolymer is one of the cementitious binders which can be produced by utilising pozzolanic wastes (e.g. fly ash or furnace slag) and also receiving much more attention as a low-CO2 emission material. However, to achieve excellent mechanical properties, heat curing process is needed to apply to geopolymer cement in a range of temperature around 40 to 90°C. To consume less oven-curing energy and be more convenience in practical work, the study on geopolymer curing at ambient temperature (around 20 to 25°C) is therefore widely investigated. In this paper, a core review of factors and approaches for non-oven curing geopolymer has been summarised. The performance, in term of strength, of each non-oven curing method, is also presented and analysed. The main aim of this review paper is to gather the latest study of ambient temperature curing geopolymer and to enlarge a feasibility of non-oven curing geopolymer development. Also, to extend the directions of research work, some approaches or techniques can be combined or applied to the specific properties for in-field applications and embankment stabilization by using soil-cement column.

Updating Physical and Chemical Characteristics of Fly Ash for Use in Concrete

Science.gov (United States)

2017-12-22

When incorporated in concrete mixtures, fly ashes are known to influence both its fresh and hardened properties. An accurate and quick technique to predict the extent of this influence based on the characteristics of fly ash would be highly beneficia...

Current Methods to Detoxify Fly Ash from Waste Incineration

Energy Technology Data Exchange (ETDEWEB)

Hallgren, Christine; Stroemberg, Birgitta [TPS Termiska Processer AB, Nykoeping (Sweden)

2004-07-01

Fly ash from waste incineration contains large amounts of heavy metals and dioxins, which will cause a significant disposal problem within the coming years. The amount of fly ash produced in Sweden is currently approximately 60,000 tons/y. New technological options for the decontamination and/or inertization of incinerator fly ash are being developed with the objective of rendering a product that can be reused or, at least, be deposited at standard landfill sites with no risk. Many of these technologies have been tested at industrial scale or in pilot projects. The proposed alternatives include: Thermal treatments; Immobilization/stabilization by cement based techniques; Wet chemical treatments (extractions, immobilizations); Microbiological treatments. Of these, thermal treatments are the most promising solution. Depending on the temperature thermal treatments are classified in two main types: 1) low temperature (below 600 deg C) thermal treatments and 2) high temperature (above 1200 deg C) thermal treatments (vitrification). Most dioxins can be successfully destroyed at temperatures up to 400 deg C under oxygen deficient conditions and at temperatures up to 600 deg C under oxidising conditions. However most heavy metals remain in the fly ash after low temperature treatment. At a temperature of 900 deg C most heavy metals can also be removed in a 10% HCl atmosphere by forming volatile metal chlorides (CT-Fluapur process). During vitrification processes the fly ash melts and forms an inert glassy slag. The product does not leach any significant amount of heavy metals and is free from dioxin. The volume of the fly ash is significantly reduced. The product can be land filled at low costs or used as construction material. The properties of the product depend on the cooling process and on additives such as sand, limestone or waste glass. A series of vitrification methods at industrial size or in pilot scale using different furnaces are studied. Among these, plasma

Assessing fly ash treatment: remediation and stabilization of heavy metals.

Science.gov (United States)

Lima, A T; Ottosen, Lisbeth M; Ribeiro, Alexandra B

2012-03-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. Copyright © 2010 Elsevier Ltd. All rights reserved.

Assessing fly ash treatment: Remediation and stabilization of heavy metals

KAUST Repository

Lima, A.T.

2010-12-17

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. © 2010 Elsevier Ltd.

Assessing fly ash treatment: Remediation and stabilization of heavy metals

KAUST Repository

Lima, A.T.; Ottosen, Lisbeth M.; Ribeiro, Alexandra B.

2010-01-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. © 2010 Elsevier Ltd.

Plant nutrition on fly-ash

Energy Technology Data Exchange (ETDEWEB)

Rees, W J; Sidrak, G H

1956-12-01

Experiments were performed to determine the plant nutritional potential of fly ash. Chemical analysis indicates that it contains all the essential nutrients. It is deficient in nitrogen and only manganese and aluminum appear to be available in quantities toxic to plants. Barley and spinach grown on fly ash accumulate excessive quantities of Al and Mn in their leaves and exhibit symptoms of toxicities of these metals. Atriplex hastata grows vigorously on the ash, has a high Al and Mn leaf content, but does not show toxicity symptoms. Atriplex, barley and spinach grown at reduced N levels gave lower yields than the normal controls, but symptoms of N deficiency which were evident in barley and spinach were not observed in Atriplex. 17 references, 2 figures, 14 tables.

Properties and Leachability of Self-Compacting Concrete Incorporated with Fly Ash and Bottom Ash

Science.gov (United States)

Kadir, Aeslina Abdul; Ikhmal Haqeem Hassan, Mohd; Jamaluddin, Norwati; Bakri Abdullah, Mohd Mustafa Al

2016-06-01

The process of combustion in coal-fired power plant generates ashes, namely fly ash and bottom ash. Besides, coal ash produced from coal combustion contains heavy metals within their compositions. These metals are toxic to the environment as well as to human health. Fortunately, treatment methods are available for these ashes, and the use of fly ash and bottom ash in the concrete mix is one of the few. Therefore, an experimental program was carried out to study the properties and determine the leachability of selfcompacting concrete incorporated with fly ash and bottom ash. For experimental study, self-compacting concrete was produced with fly ash as a replacement for Ordinary Portland Cement and bottom ash as a replacement for sand with the ratios of 10%, 20%, and 30% respectively. The fresh properties tests conducted were slump flow, t500, sieve segregation and J-ring. Meanwhile for the hardened properties, density, compressive strength and water absorption test were performed. The samples were then crushed to be extracted using Toxicity Characteristic Leaching Procedure and heavy metals content within the samples were identified accordingly using Atomic Absorption Spectrometry. The results demonstrated that both fresh and hardened properties were qualified to categorize as self-compacting concrete. Improvements in compressive strength were observed, and densities for all the samples were identified as a normal weight concrete with ranges between 2000 kg/m3 to 2600 kg/m3. Other than that, it was found that incorporation up to 30% of the ashes was safe as the leached heavy metals concentration did not exceed the regulatory levels, except for arsenic. In conclusion, this study will serve as a reference which suggests that fly ash and bottom ash are widely applicable in concrete technology, and its incorporation in self-compacting concrete constitutes a potential means of adding value to appropriate mix and design.

Performance evaluation of clay fly ash brick masonry

Energy Technology Data Exchange (ETDEWEB)

Kute, S.; Deodhar, S.V. [K.K. Wagh College of Engineering, Panchavati (India). Dept. of Civil Engineering

2003-07-01

Despite inexorable trends of automation in manufacturing industry throughout the world, the conventional brick manufacturing practices have remained largely unchanged since the dawn of civilization in India. This has imposed restrictions on quality of bricks in general. The paper highlights the results derived from an extensive experimental work on performance evaluation of brick masonry. Four types of bricks, three values of joint thickness and fineness modulus of sand, and two grades of mortar with four different proportions were used as samples. Fly ash was from Nashik Thermal Power Station in Maharashtra, India. The results show that the brick masonry of 40% fly ash bricks and mortar with 20% fly ash as replacement to cement with 1:4 and 1:6 proportion gives optimum strength and advocates use of fly ash for this combination. 8 tabs.

Gravel road stabilisation of Ehnsjoevaegen, Hallstavik[Using fly ash]; Skogsbilvaegsrenovering av Ehnsjoevaegen, Hallstavik

Energy Technology Data Exchange (ETDEWEB)

Macsik, Josef; Svedberg, Bo [Ecoloop, Stockholm (Sweden)

2006-03-15

Fly ash in geotechnical applications has stabilising, isolating, low permeability and hardening effect. Fly ash can be used in road constructions with low bearing capacity, as well as on top cover material on landfills. The aim of the project was to build a road section with fly ash stabilised gravel, based on laboratory studies, and follow up technical and environmental aspect during the first year after stabilisation. The overall aim of this project was to evaluate fly ash from Holmen Paper, Hallstavik, from technical and environmental point of view in a gravel road construction. A gravel road, Ehnsjoevaegen, was stabilised with fly ash during autumn 2004. This road was a low priority road. The fly ash stabilised road section was 1300 m long. Gravel from the road Ehnsjoevaegen was stabilised and investigated in a laboratory study. Leachability of metals and geotechnical aspects were investigated. The laboratory study showed that fly ash stabilised gravel has high shear strength, however its thawing resistance is not fully acceptable. Additives of cement or merit are needed in order to increase its thawing resistance. The actual road section is not going to be used during thawing period and no additives were used. The test road is divided into different sections including a reference section. The road stabilisation work was conducted with gravel transported to Ehnsjoevaegen from off site and not with gravel from the site. Fly ash was tipped off on a levelled road, followed by tipping of gravel. Mixing fly ash and gravel was done on site by a road scraper. After the mixing the road was gravelled with 0,1 m graded gravel. In this project the fly ash had low water content. In order to get optimal compaction water was added from a tanker supplying water before compacted with a compactor. Results from the pilot test shows that fly ash stabilised gravel can be tipped, mixed and compacted effectively. Tipping can be optimised if fly ash and gravel is mixed in a mixer

Metallothionein response in earthworms Lampito mauritii (Kinberg) exposed to fly ash

Energy Technology Data Exchange (ETDEWEB)

Maity, S.; Hattacharya, S.; Chaudhury, S. [Visva Bharati, Santini Ketan (India)

2009-10-15

Among pollutants, the coal fly ash occupies a significant position in industrial wastes. The fly ash matrix is a complex mixture of various organic (polyhalogenated compounds) and inorganic (Si, Al, Fe, As, Cd, Bi, Hg, etc.) chemicals. The application of fly ash for agricultural purposes and as landfills may lead to the contamination of the land with some of the toxic chemical compounds present in fly ash. Thus prior to the application of fly ash for developmental activities, it requires bio-monitoring and risk characterization. In order to achieve this objective adult Lampito mauritii were exposed to different proportions of fly ash in soil for 30 d and the concentrations of metallothionein in earthworm were assessed. The results revealed that up to 50% of fly ash amendment does not apparently harm the earthworm in respect of their survival and growth. A significant increase in tissue metallothionein level was recorded in L mauritii exposed to fly ash amended soil without tissue metal accumulation indicating that metallothionein is involved in scavenging of free radicals and reactive oxygen species metabolites. It is concluded that this biochemical response observed in L mauritii exposed to fly ash amended soil could be used in ecotoxicological field monitoring.

Optimization of soil stabilization with class C fly ash.

Science.gov (United States)

1987-01-01

Previous Iowa DOT sponsored research has shown that some Class : C fly ashes are cementitious (because calcium is combined as calcium : aluminates) while other Class C ashes containing similar amounts of : elemental calcium are not (1). Fly ashes fro...

Separation of ultrafine particles from class F fly ashes

Directory of Open Access Journals (Sweden)

Acar Ilker

2016-01-01

Full Text Available In this study, ultrafine particles were recovered from Çatalağzı (CFA and Sugözü (SFA thermal power plant fly ashes using a specific hydraulic classification technology. Since fly ashes have a high tendency to be flocculated in water, settling experiments were first designed to determine the more effective dispersant and the optimum dosage. Two different types of the superplasticizers (SP polymers based on sulphonate (NSF, Disal and carboxylate (Glenium 7500 were used as the dispersing agents in these settling experiments. Hydraulic classification experiments were then conducted to separate ultrafine fractions from the fly ash samples on the basis of the settling experiments. According to the settling experiments, better results were achieved with the use of Disal for both CFA and SFA. The classification experiments showed that the overflow products with average particle sizes of 5.2 μm for CFA and 4.4 μm for SFA were separated from the respective as-received samples with acceptable yields and high enough recoveries of -5 μm (ultrafine particles. Overall results pointed out that the hydraulic classification technology used provided promising results in the ultrafine particle separations from the fly ash samples.

Calcium phosphate stabilization of fly ash with chloride extraction.

Science.gov (United States)

Nzihou, Ange; Sharrock, Patrick

2002-01-01

Municipal solid waste incinerator by products include fly ash and air pollution control residues. In order to transform these incinerator wastes into reusable mineral species, soluble alkali chlorides must be separated and toxic trace elements must be stabilized in insoluble form. We show that alkali chlorides can be extracted efficiently in an aqueous extraction step combining a calcium phosphate gel precipitation. In such a process, sodium and potassium chlorides are obtained free from calcium salts, and the trace metal ions are immobilized in the calcium phosphate matrix. Moderate calcination of the chemically treated fly ash leads to the formation of cristalline hydroxylapatite. Fly ash spiked with copper ions and treated by this process shows improved stability of metal ions. Leaching tests with water or EDTA reveal a significant drop in metal ion dissolution. Hydroxylapatite may trap toxic metals and also prevent their evaporation during thermal treatments. Incinerator fly ash together with air pollution control residues, treated by the combined chloride extraction and hydroxylapatite formation process may be considered safe to use as a mineral filler in value added products such as road base or cement blocks.

Using locally available fly ash for modifying concrete properties

International Nuclear Information System (INIS)

Rizwan, S.A.; Toor, S.R.; Ahmad, H.

2005-01-01

This paper suggests the possible use of fly ash, a bye-product produced in our thermal power plants operating on coal as fuel for improvement of concrete quality. In the present investigation, locally available finely divided fly ash has been used for modification Presently, it is being used extensively in concrete in modem countries and is considered as waste material in general. Behavior of fly ash modified concrete in comparison to normal concrete having same mix proportions, aggregates, net water-cement ratio and similar curing conditions has been studied in short terms up to the age of 56 days during which the specimens were subjected to normal water curing method. Tests were carried out for compressive strength at 3, 7, 14,28 and 56 days, 24 hours % age water absorption at the age of 56 days and durability (resistance of concrete against N/2 solutions of both nitric acid and hydrochloric acid for one month) of concrete were also carried out at the age of 56 days. It was seen that the compressive strength of concrete modified with the available type of fly ash was less than the normal concrete. But so. far as the durability and % age water absorption are concerned, fly ash plays an important role here. 24 hours % age water absorption decreases with increase in fly ash content an admixture and as a cement replacement in concrete. But so far as durability is concerned, 20% replacement of fly ash with cement appears to be more effective than it is with 40%. The purpose of investigation was to introduce the use of fly ash in concretes to the Engineers and Architects in Pakistan. (author)

Estimation of resource savings due to fly ash utilization in road construction

Energy Technology Data Exchange (ETDEWEB)

Kumar, Subodh; Patil, C.B. [Centre for Energy Studies, Indian Institute of Technology, New Delhi 110016 (India)

2006-08-15

A methodology for estimation of natural resource savings due to fly ash utilization in road construction in India is presented. Analytical expressions for the savings of various resources namely soil, stone aggregate, stone chips, sand and cement in the embankment, granular sub-base (GSB), water bound macadam (WBM) and pavement quality concrete (PQC) layers of fly ash based road formation with flexible and rigid pavements of a given geometry have been developed. The quantity of fly ash utilized in these layers of different pavements has also been quantified. In the present study, the maximum amount of resource savings is found in GSB followed by WBM and other layers of pavement. The soil quantity saved increases asymptotically with the rise in the embankment height. The results of financial analysis based on Indian fly ash based road construction cost data indicate that the savings in construction cost decrease with the lead and the investment on this alternative is found to be financially attractive only for a lead less than 60 and 90km for flexible and rigid pavements, respectively. (author)

Synthesis and characterization of fly ash-zinc oxide nanocomposite

Directory of Open Access Journals (Sweden)

Kunal Yeole

2014-04-01

Full Text Available Fly ash, generated in thermal power plants, is recognized as an environmental pollutant. Thus, measures are required to be undertaken to dispose it in an environmentally friendly method. In this paper an attempt is made to coat zinc oxide nano-particles on the surface of fly ash by a simple and environmentally friendly facile chemical method, at room temperature. Zinc oxide may serve as effective corrosion inhibitor by providing sacrificial protection. Concentration of fly ash was varied as 5, 10 and 15 (w/w % of zinc oxide. It was found that crystallinity increased, whereas particle size, specific gravity and oil absorption value decreased with increased concentration of fly ash in zinc oxide, which is attributed to the uniform distribution of zinc oxide on the surface of fly ash. These nanocomposites can potentially be used in commercial applications as additive for anticorrosion coatings.

MANUAL. Fly ash in civil engineering, Gravel roads; HANDBOK. Flygaska i mark- och vaegbyggnad, Grusvaegar

Energy Technology Data Exchange (ETDEWEB)

Munde, Hanna; Svedberg, Bo; Macsik, Josef; Maijala, Aino; Lahtinen, Pentti; Ekdahl, Peter; Neren, Jens [Vattenfall AB, Stockholm (Sweden). Vaerme Norden

2006-01-15

Fly ash based on biofuels or coal has been used as construction material for a long time in roads and other civil engineering applications. Some example, where it has been used in roadbase and subbase of gravel roads, are in the counties of Uppsala, Soedermanland, Vaestmanland and in Finland. The use of fly ash has contributed to good function for example as bearing capacity, thaw and frost capacity and good durability. This has also reduced costs for maintenance. The objective of this project was to develop a manual to provide a base for contemporary use of fly ash in road constructions. In the manual experience from studies, field tests and regulations has been compiled. The manual handles fly ash as base for products to be used in base and subbase in gravel roads. Future user of the guidelines are mainly consultant engineers and contractors. However the aim of the manual is to also support road administrators, environmental authorities and industry. The project has been carried out parallel to another ongoing national project titled 'Guidelines, Use of alternative materials in civil engineering'. The objective of that project is to establish a base for handling of alternative materials in Sweden. Fly ash in gravel roads are mainly used in two typical applications, one without any additive in a single layer and one with fly ash mixed with gravel. The use of flyash provides functional properties such as increased stiffness, stability and enhanced frost and thaw capacity for the road construction in total. Furthermore the products based on fly ash will have low permeability and good frost and thaw durability. These properties are for example related to fly ash quality, design and construction and are in general expected to be better than for traditional constructions using, for example, sand or gravel. The properties can be enhanced further by using binders such as cement and Merit. Fly ash should always be used above the ground water table with

Flue gas desulfurization gypsum and fly ash

International Nuclear Information System (INIS)

1992-05-01

The Cumberland Fossil Plant (CUF) is located in Stewart County, Tennessee, and began commercial operation in 1972. This is the Tennessee Valley Authority's newest fossil (coal-burning) steam electric generating plant. Under current operating conditions, the plant burns approximately seven million tons of coal annually. By-products from the combustion of coal are fly ash, approximately 428,000 tons annually, and bottom ash, approximately 115,000 tons annually. Based on historical load and projected ash production rates, a study was initially undertaken to identify feasible alternatives for marketing, utilization and disposal of ash by-products. The preferred alternative to ensure that facilities are planned for all by-products which will potentially be generated at CUF is to plan facilities to handle wet FGD gypsum and dry fly ash. A number of different sites were evaluated for their suitability for development as FGD gypsum and ash storage facilities. LAW Engineering was contracted to conduct onsite explorations of sites to develop information on the general mature of subsurface soil, rock and groundwater conditions in the site areas. Surveys were also conducted on each site to assess the presence of endangered and threatened species, wetlands and floodplains, archaeological and cultural resources, prime farmland and other site characteristics which must be considered from an environmental perspective

Assessment of hardened characteristics of raw fly ash blended self-compacting concrete

Directory of Open Access Journals (Sweden)

B. Mahalingam

2016-09-01

Full Text Available Fly ash is widely used as a supplementary cementitious material in concrete. Due to the implementation of new thermal power plants as a consequence of electricity demand, generation of fly ash is noticeably increased. In addition to pozzolana blended cement production, it is very imperative to use raw fly ash in concrete. Earlier research studies investigated the performance of processed fly ash in blended cement production as well as in concrete. In general, ground fly ash is used in blended cement production. A comprehensive study on the performance evaluation of raw fly ash in self-compacting concrete is not available in the existing literature. Moreover, utilization of raw fly ash in special concrete such as self-compacting concrete is essential to comprehend the performance of raw fly ash blended concrete compared to ordinary Portland concrete. Additionally, it will help to achieve maximum utilization of raw fly ash as a supplementary cementitious material rather than disposal as a waste, which eventually leads to several environmental issues. In the study, raw fly ash was collected and is directly used in development of self-compacting concrete. Two mixes were cast and hardened characteristics of blended concrete were investigated. Results from the study showed comparable performance with control concrete. Furthermore, significant reduction in chloride permeability was observed for raw fly ash blended concrete.

Study of radon exhalation and emanation rates from fly ash samples

International Nuclear Information System (INIS)

Raj Kumari; Jain, Ravinder; Kant, Krishan; Gupta, Nitin; Garg, Maneesha; Yadav, Mani Kant

2013-01-01

Fly ash, a by-product of burnt coal is technologically important material being used for manufacturing of bricks, sheets, cement, land filling etc. The increased interest in measuring radon exhalation and emanation rates in fly ash samples is due to its health hazards and environmental pollution and the same have been measured to assess the radiological impact of radon emanated from fly ash disposal sites. Samples of fly ash from different thermal power stations in northern India and National Council for Cement and Building Materials (NCB) were collected and analysed for the measurements. For the measurement, alpha sensitive LR-115 type II plastic track detectors were used. Gamma spectrometry and can technique was used for the measurements. The experimental data show that fly ash samples emanate radon in significant amount and this consequently, may result in increased radon levels in dwellings built by using fly ash bricks and excessive radiation exposure to workers residing in the surroundings of fly ash dumping sites. (author)

Strength Characteristics of Fiber Reinforced Quarry Dust Stabilized Fly Ash

OpenAIRE

Akshaya Kumar Sabat; Bidula Bose

2015-01-01

Effects of quarry dust and polypropylene fiber on compaction properties, shear strength parameters, and California bearing ratio (CBR) of a fly ash have been discussed in this paper. Quarry dust was added to a fly ash from 0 to 60% at an increment of 10%, compaction and soaked CBR tests were conducted on fly ash-quarry dust mixes and the optimum percentage of quarry dust was found out to be 40%. Polypropylene fiber was added to fly ash stabilized with optimum percentage of quarry dust, from 0...

A Comparative study Of Catalityc Activity Of Heterogeneous Base Of Banana Stem Ash And Fly Ash On Production Of Biodiesel Byultrasonic

OpenAIRE

Marlinda; Ramli; Muh. Irwan

2015-01-01

Abstract The use of heterogeneous catalysts in the production of biodiesel provides many advantages due to heterogeneous catalysts can be easily separated from the product so that it can be reused. This research using heterogeneous catalysts derived from natural materials namely banana stem ash and coal fly ash containing alkali and alkaline earth elements. The preparation of catalyst from banana stem ash and coal fly ash used activator KOH 1.9 N and impregnation with KNO3 15 and then heated...

Fly ash stabilisation of gravel roads; Flygaska som foerstaerkningslager i grusvaeg

Energy Technology Data Exchange (ETDEWEB)

Macsik, Josef

2006-01-15

Majority of the existing gravel roads have low bearing capacity during spring and autumn, due to thaw and/or rain. Low bearing capacity leads often to bad road conditions. This situation results in higher costs for the lumber industry and the public. Management of gravel roads all the year around would traditionally require excavation of frost susceptible soils and replacement with natural materials. Fly ash (from bio fuels) has good technical properties as bearing layer in road constructions. Fly ash stabilised gravel roads have better function and longer life span with less maintenance than traditional gravel roads. The aim of this project is to show how fly ash stabilisation of gravel roads can increase bearing capacity and what its environmental impact is. The overall aim is to make it easier for entrepreneurs and consulting companies to use fly ash during gravel road renovation and/or constructing new gravel roads. This report targets fly ash producers and road constructors as well as environmental agencies. Two different pilot tests were investigated in this study, Norberg with fly ash from Stora Enso Fors AB, and Boerje (Uppsala) with fly ash from Vattenfall Uppsala AB. Both road sections with related reference section were investigated during a two year period. Only fly ash was used in the bearing layer at Norberg and fly ash gravel was used at Boerje. Bearing capacity was investigated twice, for both locations, November 2003 one month after the road renovation and during thawing, April 2004. Water samples from lysimeters, ground water and surface water were only collected and analysed from Norberg. Experience from the fly ash stabilised road sections show that curing and traffic load can with time compensate for less compaction. The same is noticed at Boerje, although deflection measurements show that there are small differences. Stabilisation of gravel roads increases the roads bearing capacity. Two years after stabilisation 90 timber loads were

Assessing fly ash treatment: Remediation and stabilization of heavy metals

DEFF Research Database (Denmark)

Lima, A.T.; Ottosen, Lisbeth M.; Ribeiro, Alexandra B.

2012-01-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialy......Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through...

Effect of class F fly ash on the durability properties of concrete

Directory of Open Access Journals (Sweden)

Ashish Kumer Saha

2018-01-01

Full Text Available The present study evaluates the application of class F fly ash as a partial replacement of binder in concrete. The compressive strength of the fly ash samples showed low early compressive strength comparing to the control samples. However, due to pozzolanic reaction strength was improved gradually over a longer period of time, whereas control samples stopped the strength growth after 56-d of curing. The drying shrinkage was reduced with the increment of fly ash content in the mix. The inclusion of fly ash as a binder reduced the porosity of the concrete. As a result, the fly ash concrete exhibited lower water sorptivity and chloride permeability. Furthermore, a significant drop of sorptivity and chloride permeability was observed for fly ash concrete between the curing period of 28–180 days. Microstructural morphology of fly ash samples was investigated to evaluate the reason behind the improved durability characteristics. Keywords: Fly ash, Compressive strength, Drying shrinkage, Permeable void, Water sorptivity, Chloride permeability

Geochemically structural characteristics of municipal solid waste incineration fly ash particles and mineralogical surface conversions by chelate treatment.

Science.gov (United States)

Kitamura, Hiroki; Sawada, Takaya; Shimaoka, Takayuki; Takahashi, Fumitake

2016-01-01

Leaching behaviors of heavy metals contained in municipal solid waste incineration (MSWI) fly ash have been studied well. However, micro-characteristics of MSWI fly ash particles are still uncertain and might be non-negligible to describe their leaching behaviors. Therefore, this study investigated micro-characteristics of MSWI fly ash particles, especially their structural properties and impacts of chelate treatment on surface characteristics. According to SEM observations, raw fly ash particles could be categorized into four types based on their shapes. Because chelate treatment changed the surface of fly ash particles dramatically owing to secondary mineral formations like ettringite, two more types could be categorized for chelate-treated fly ash particles. Acid extraction experiments suggest that fly ash particles, tested in this study, consist of Si-base insoluble core structure, Al/Ca/Si-base semi-soluble matrices inside the body, and KCl/NaCl-base soluble aggregates on the surface. Scanning electron microscope (SEM) observations of the same fly ash particles during twice moistening treatments showed that KCl/NaCl moved under wet condition and concentrated at different places on the particle surface. However, element mobility depended on secondary mineral formations. When insoluble mineral like gypsum was generated and covered the particle surface, it inhibited element transfer under wet condition. Surface characteristics including secondary mineral formation of MSWI fly ash particles are likely non-negligible to describe trace element leaching behaviors.

Upshot of Elevated Temperature on Performance Facet of Fly Ash ...

African Journals Online (AJOL)

This study investigates the effects of elevated temperature variation on the compressive strength of Fly Ash/Ordinary Portland Cement (OPC) Laterized concrete ... and 10% Fly ash content at 2500C. This is an indication that the strength of Fly ash/OPC Laterized concrete is generally sufficient for use at elevated temperature ...

Biofuel Combustion Fly Ash Influence on the Properties of Concrete

Directory of Open Access Journals (Sweden)

Aurelijus Daugėla

2016-02-01

Full Text Available Cement as the binding agent in the production of concrete can be replaced with active mineral admixtures. Biofuel combustion fly ash is one of such admixtures. Materials used for the study: Portland cement CEM I 42.5 R, sand of 0/4 fraction, gravel of 4/16 fraction, biofuel fly ash, superplasticizer, water. Six compositions of concrete were designed by replacing 0%, 5%, 10%, 15% 20%, and 25% of cement with biofuel fly ash. The article analyses the effect of biofuel fly ash content on the properties of concrete. The tests revealed that the increase of biofuel fly ash content up to 20% increases concrete density and compressive strength after 7 and 28 days of curing and decreases water absorption, with corrected water content by using plasticizing admixture. It was found that concrete where 20% of cement is replaced by biofuel ash has higher frost resistance.

Combining sieving and washing, a way to treat MSWI boiler fly ash.

Science.gov (United States)

De Boom, Aurore; Degrez, Marc

2015-05-01

Municipal Solid Waste Incineration (MSWI) fly ashes contain some compounds that could be extracted and valorised. A process based on wet sieving and washing steps has been developed aiming to reach this objective. Such unique combination in MSWI fly ash treatment led to a non-hazardous fraction from incineration fly ashes. More specifically, MSWI Boiler Fly Ash (BFA) was separately sampled and treated. The BFA finer particles (13wt%) were found to be more contaminated in Pb and Zn than the coarser fractions. After three washing steps, the coarser fractions presented leaching concentrations acceptable to landfill for non-hazardous materials so that an eventual subsequent valorisation may be foreseen. At the contrary, too much Pb leached from the finest particles and this fraction should be further treated. Wet sieving and washing permit thus to reduce the leachability of MSWI BFA and to concentrate the Pb and Zn contamination in a small (in particle size and volume) fraction. Such combination would therefore constitute a straightforward and efficient basis to valorise coarse particles from MSWI fly ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.

Electrodialytic removal of heavy metals from different fly ashes. Influence of heavy metal speciation in the ashes

DEFF Research Database (Denmark)

Pedersen, Anne Juul; Ottosen, Lisbeth M.; Villumsen, Arne

2003-01-01

Electrodialytic Remediation has recently been suggested as a potential method for removal of heavy metals from fly ashes. In this work electrodialytic remediation of three different fly ashes, i.e. two municipal solid waste incinerator (MSWI) fly ashes and one wood combustion fly ash was studied...... in lab scale, and the results were discussed in relation to the expected heavy metal speciation in the ashes. In initial leaching experiments the pH-dependent desorption characteristics of the heavy metals Cd, Pb, Zn and Cu were analogous in the two MSWI ashes, and thus it was expected......-moval efficiencies were observed, especially for Pb and Zn. Cd, the sole heavy metal of environmental concern in the wood ash, was found more tightly bonded in this ash than in the two MSWI ashes. It was suggested that complex Cd-silicates are likely phases in the wood ash whereas more soluble, condensed phases...

Fly Ash in Civil Engineering Stage 1: Inventory/Application; Flygaska i geotekniska anlaeggningar Etapp 1: Inventering/Tillaemplighet

Energy Technology Data Exchange (ETDEWEB)

Macsik, Josef; Svedberg, Bo; Lenstroemer, Stina; Nilsson, Thomas [Scandiaconsult, Stockholm (Sweden)

2004-01-01

The project presented below is the first phase of a broader project named FACE 'Fly Ash in Civil Engineering'. The objective of the project is to identify environmentally friendly products based on fly ash to be used in geotechnical applications such as road bases etc. In this phase of the project, named 'Inventory/Applicability', different fly ashes have been grouped according to their technical properties and potential applications. The objective of grouping fly ashes is to identify key-properties in order to make future investigations less extensive and also to make it easier to assess potential applications in the future. A total of nine different fly ashes from incineration of bio fuels (Heating Plants and Forest Industry Boilers) were investigated. The investigated fly ashes were all fresh and dry apart from two which originated from landfill. Properties such as grain-size distribution, water content, void-ratio, loss on ignition, compaction properties, increase of shear strength, have been investigated. Analyses of the results indicate that fly ashes can be divided into three main groups A, B and C, where: Group A fly ashes have poor curing properties and need stabilisation agents such as other fly ashes with higher curing capacity or cement (Portland cement, Merit 5000 etc.). Fly ash which has been stored in landfill and has a low content of quick lime is also part of this group. These fly ashes are not appropriate for use without addition of stabilising agent if they are to be used in applications where percolating water and frost-thaw cycles occur. After stabilisation with fresh fly ash and cement, fly ashes from this group can be used in sub-base in roads. Group B fly ashes have medium-high to high content of quick lime and good development of shear strength. These fly ashes can be used without being stabilised with cement. In fact, adding cement can reduce properties of compaction thus reducing the strength of a construction. The

The heterogeneous nature of mineral matter, fly-ash and deposits

Energy Technology Data Exchange (ETDEWEB)

Creelman, R.A.; Pohl, J.H.; Devir, G.P.; Su, S. [R.A. Creelman and Associates, Epping, NSW (Australia)

2000-07-01

This paper reports on a series of slagging studies investigating the heterogeneous nature of mineral matter, fly ash and deposits, and how this heterogeneity affects deposition. The data come from low temperature ashing (LTA) of pulverised coal, fly ash from boilers, and deposits from pilot-scale furnaces and boilers. The paper presents optical and scanning electron (SEM) micrographs, electron microprobe analysis (EMPA) and energy dispersive x-ray analysis (EDXRA) of mineral matter, individual fly ash particles, and localised regions of deposits. During combustion, the included mineral matter is transformed into fly ash, melts and partially adheres to the char surface, and may form agglomerated masses. Excluded mineral matter has little chance of encountering another ash particle and agglomerating in the gas phase, but can react with other particles in the wall deposits. Certain fly ash particles adhere to the wall where they can combine with other fly ash particles. Analyses of molten regions of deposits have shown, so far, four mineral phase fields to be responsible for forming difficult deposits with melting points below deposit surface temperatures of 1200 to 1350{sup o}C. These mineral fields include iron cordierite, albite and its silica undersaturated equivalent nepheline, anorthite, and compounds with ratios of Ca to P of 2.3-2.5.

Mutagenicity and genotoxicity of coal fly ash water leachate.

Science.gov (United States)

Chakraborty, Rajarshi; Mukherjee, Anita

2009-03-01

Fly ash is a by-product of coal-fired electricity generation plants. The prevalent practice of disposal is as slurry of ash and water to storage or ash ponds located near power stations. This has lain to waste thousands of hectares of land all over the world. Since leaching is often the cause of off-site contamination and pathway of introduction into the human environment, a study on the genotoxic effects of fly ash leachate is essential. Leachate prepared from the fly ash sample was analyzed for metal content, and tested for mutagenicity and genotoxicity. Analyses of metals show predominance of the metals-sodium, silicon, potassium, calcium, magnesium, iron, manganese, zinc, and sulphate. The Ames Salmonella mutagenicity assay, a short-term bacterial reverse mutation assay, was conducted on two-tester strains of Salmonella typhimurium strains TA97a and TA102. For genotoxicity, the alkaline version of comet assay on fly ash leachate was carried in vitro on human blood cells and in vivo on Nicotiana plants. The leachate was directly mutagenic and induced significant (Ppercentage (%), tail length (mum), and olive tail moment (arbitrary units). Our results indicate that leachate from fly ash dumpsites has the genotoxic potential and may lead to adverse effects on vegetation and on the health of exposed human populations.

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

OpenAIRE

Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

2004-01-01

Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

Alkali content of fly ash : measuring and testing strategies for compliance.

Science.gov (United States)

2015-04-01

Sodium and potassium are the common alkalis present in fly ash. Excessive amounts of fly ash alkalis can cause efflorescence : problems in concrete products and raise concern about the effectiveness of the fly ash to mitigate alkali-silica reaction (...

Recovery of iron oxide from coal fly ash

Science.gov (United States)

Dobbins, Michael S.; Murtha, Marlyn J.

1983-05-31

A high quality iron oxide concentrate, suitable as a feed for blast and electric reduction furnaces is recovered from pulverized coal fly ash. The magnetic portion of the fly ash is separated and treated with a hot strong alkali solution which dissolves most of the silica and alumina in the fly ash, leaving a solid residue and forming a precipitate which is an acid soluble salt of aluminosilicate hydrate. The residue and precipitate are then treated with a strong mineral acid to dissolve the precipitate leaving a solid residue containing at least 90 weight percent iron oxide.

Products based on the mixes of fly ashes and fibre sludge (fibre-ashes) for road construction; Produkter baserade paa blandningar av flygaska och fiberslam (fiberaskor) foer vaegbyggande

Energy Technology Data Exchange (ETDEWEB)

Lahtinen, Pentti; Maijala Aino; Macsik, Josef

2005-03-01

The project has derived benefits from the earlier Finnish research and development as well as from the experience in the fibre-ash materials for geotechnical applications. The fly ashes used for the project have been taken from the same sources as the fly ashes for the earlier Vaermeforsk project 870: FACE. The project's objective was to develop construction materials based on mixtures of fibre sludge and fly ash for geotechnical applications, and for the final commercialisation of the fibre-ash materials. The mixtures are based on fly ashes from energy production (bark, peat and sludge used for incineration) and on kaolin containing fibre sludge from the paper industry. With help of laboratory tests the project has been searching for fibre ashes with excellent technical characteristics like good frost resistance combined with a good bearing capacity and resilience in geotechnical structures. The project's results has given additional knowledge about alternative road construction materials to construct technically good, sustainable and environmentally friendly roads and other constructions with lower costs than the conventional constructions. The results of laboratory tests have shown that this is possible. However, it has to be verified with help of field tests and pilot constructions. The first tasks of the project were to make choices of the appropriate fibre sludge and fly ashes for the project targets. The laboratory tests have been carried out in the geotechnical laboratory of Ramboll Finland Oy (earlier SCC Viatek Oy, SGT - later in the report SGT). After arrival of all test material in the laboratory the test programme started in order to find out the most optimal fibre-ash mixtures with or without any activator. The most potential mixtures were tested for their geotechnical long-term properties (mainly resistance against climatic load) and for their environmental risk potential. The results comprise of several technically, environmentally and

Pemanfaatan limbah abu terbang (fly ash) , abu dasar (bottom ash) batubara dan limbah padat (sludge) industri karet sebagai bahan campuran pada pembuatan batako

OpenAIRE

Faisal, Hendri

2012-01-01

Brick-making research has been conducted from a mixture of fly ash as a cement mixed with aggregate materials based bottom ash and sludge, and sand, where fly ash and cement used as an adhesive matrix. The percentage addition of fly ash is 10%, 20%, 30%, 40% and 50% of initial weight of cement. The percentage addition of bottom ash and sludge as an aggregate is 5%, 10%, 15%, 20% and 25% of initial weight of sand with the time of hardening for 28 days. Parameter tests performed include: metals...

Electrodialytic removal of cadmium from straw combustion fly ash

DEFF Research Database (Denmark)

Hansen, Henrik K.; Ottosen, Lisbeth M.; Villumsen, Arne

2004-01-01

Fly ash from straw combustion contains valuable nutrients when returned to agricultural soils. In many instances, however, this fly ash may contain heavy metals, such as cadmium, at levels which often exceed the limits given by the Danish legislation. Thus before utilizing the nutrients, cadmium...... must be removed from these ashes. The use of an electrodialytic remediation method to remove cadmium from fly ash arising from straw combustion and containing 11.2 mg Cd kg$+-1$/ DM (dry matter) was accessed. After 36 days of remediation at a constant current density of 5.6 mA cm$+-2$/ more than 97...

Characterization and environmental evaluation of Atikokan coal fly ash for environmental applications

Energy Technology Data Exchange (ETDEWEB)

Yeheyis, M.B.; Shang, J.Q.; Yanful, E.K. [Western Ontario Univ., London, ON (Canada). Dept. of Civil and Environmental Engineering

2008-09-15

Coal fly ash from thermal power generating stations has become a valuable byproduct in various commercial and environmental applications due to its cementitious, alkaline, and pozzolanic properties. It is used as a raw material in cement production, and also as a replacement for cement in concrete production. This study provided physical, chemical, and mineralogical characterizations of fresh and landfilled coal fly ash from a thermal generation station in Ontario. Fly ash behaviour under various environmental conditions was examined. Tests were conducted to characterize fly ash acid neutralization capacity and heavy metal sorption capacity. The study showed that fresh and landfilled fly ash samples showed significant variations in morphology, mineralogy, and chemical composition. X-ray diffraction studies demonstrated that weathering of the fly ash caused the formation of secondary minerals. The study also showed that the heavy metals from both fresh and landfilled fly ash samples were below leachate criteria set by the provincial government. It was concluded that both fresh and landfilled fly ash are suitable for various environmental and engineering applications. 55 refs., 5 tabs., 11 figs.

Possibilities for stabilization of fly ash from REK 'Bitola' dump

International Nuclear Information System (INIS)

Petrushevska, Ljubica; Ivanovska, Pavlina; Ilievski, Zlatko; Peeva, Liljana

2002-01-01

The Coal Power Plants environmental problems, mainly, arise from deposited fly ash-solid particles which, under the influence of the wind, heavily pollute the atmospheric air. Prevention of the environmental problems, coming from spraying from the energetic dumps, is achieved with technical and biological stabilization of dumped fly ash. The choice of the stabilization means and methods depends on the physical-chemical properties of the ash. Therefore, the stabilization possibilities of REK 'Bitola' fly ash were investigated. (Original)

Impact of sugar industry fly ash emissions on environment

International Nuclear Information System (INIS)

Memom, A.R.; Ansari, A.K.

2001-01-01

This work was conducted in 1992 to find out the effects and causes of environmental problems due to sugar mills of Sindh. Most of the complaints were received from Nawabshah, Tando Mohammed Khan residential areas where following mills are located, emitting large amounts of fly ash from their chimneys into the atmosphere: (i) Habib Sugar Mills, Nawabshah, (II) Fauji Sugar Mills, Tando Mohammed Khan. Environmental survey of above localities was carried out which reveals that eye-allergy and asthma are the major health effects of fly ash besides the aesthetic problems. Sieve analysis of two fly ash samples viz Fauji Sugar Mills (Old Plant) and Sanghar Sugar Mills (New Plant) showed that the particle size of over 50% of fly ash was above 300 mu m. These large size black particles were unburned carbon particles, which on burning in air gave a weight loss of over 87% at 1000 centi grade. The fly ash analytical results showed that combustion of bagasse in sugar mills was not complete at all and this was not only polluting the atmosphere but also causing energy losses. (author)

High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes.

Science.gov (United States)

Clark, Malcolm W; Despland, Laure M; Lake, Neal J; Yee, Lachlan H; Anstoetz, Manuela; Arif, Elisabeth; Parr, Jeffery F; Doumit, Philip

2017-04-01

Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia) where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α -quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.

Sintering of MSW fly ash for reuse as a concrete aggregate.

Science.gov (United States)

Mangialardi, T

2001-10-12

The sintering process of municipal solid waste (MSW) fly ash was investigated in order to manufacture sintered products for reuse as concrete aggregates. Four types of fly ash resulting from different Italian MSW incineration plants were tested in this study. A modification of the chemical composition of MSW fly ash--through a preliminary four-stage washing treatment of this material with water--was attempted to improve the chemical and mechanical characteristics of sintered products.The sintering treatment of untreated or washed fly ash was performed on cylindrical compact specimens (15 mm in diameter and 20mm in height) at different compact pressures, sintering temperatures and times.The sintering process of untreated MSW fly ashes proved to be ineffective for manufacturing sintered products for reuse as a construction material, because of the adverse chemical characteristics of these fly ashes in terms of sulfate, chloride, and vitrifying oxide contents.A preliminary washing treatment of MSW fly ash with water greatly improved the chemical and mechanical characteristics of sintered products and, for all the types of fly ash tested, the sintered products satisfied the Italian requirements for normal weight aggregates for use in concretes having a specified strength not greater than 12 and 15N/mm(2), when measured on cylindrical and cubic specimens, respectively.A compact pressure of 28 N/mm(2), a sintering temperature of 1140 degrees C, and a sintering time of 60 min were the best operating conditions for manufacturing sintered products of washed MSW fly ash.

A brief review on fly ash and its use in surface engineering

Science.gov (United States)

Bhajantri, Vishwanath; Krishna, Prasad; Jambagi, Sudhakar

2018-04-01

Fly ash is a by-product obtained from coal power plants. Over the past two decades, handling this industrial waste has been a great challenge for many developing countries. However, this menace can be used in many industrial applications viz., civil, automobile and aerospace applications. In civil industry, the fly ash has been used in concreate to enhance the porosity that increases the curing time of the concrete. The fly ash has been gaining importance these days as a feedstock material for many thermal spray processes. In automobile sector, the fly ash has been used as a thermal barrier coating in IC engines, whereas in aerospace industry, which demands lighter and stronger materials, the fly ash has been used as a reinforcement material. Hence, so far, fly ash has been used as an either single or a composite feed stock material in thermal spray processes. The fly ash with other materials like alumina, titania and red mud have been deposited using thermal spray processes. These coatings have exhibited higher wear, corrosion and erosion resistance as compared to the uncoated specimens. In this paper, a brief review on fly ash and its use, especially its use as a feed stock in thermal spray coating, is presented. Therefore, the use of fly ash has opened a new frontier of research in thermal spray coating area where economically viable coatings can be produced using industrial waste like fly ash.

Experimental investigation of clay fly ash bricks for gamma-ray shielding

Energy Technology Data Exchange (ETDEWEB)

Mann Harjinder Singh; Mudahar, Gumel Singh [Dept. of Physics, Punjabi University, Patiala (India); Brar, Gurdarshan Singh [Dept. of Higher Education, Additional Project Director, Chandigarh (India); Mann, Kulwinder Singh [Dept. of Applied Sciences, I.K. Gujral Punjab Technical University, Jalandhar (India)

2016-10-15

This study aims to determine the effect of fly ash with a high replacing ratio of clay on the radiation shielding properties of bricks. Some interaction parameters (mass attenuation coefficients, half value layer, effective atomic number, effective electron density, and absorption efficiency) of clay fly ash bricks were measured with a NaI(Tl) detector at 661.6 keV, 1,173.2 keV, and 1,332.5 keV. For the investigation of their shielding behavior, fly ash bricks were molded using an admixture to clay. A narrow beam transmission geometry condition was used for the measurements. The measured values of these parameters were found in good agreement with the theoretical calculations. The elemental compositions of the clay fly ash bricks were analyzed by using an energy dispersive X-ray fluorescence spectrometer. At selected energies the values of the effective atomic numbers and effective electron densities showed a very modest variation with the composition of the fly ash. This seems to be due to the similarity of their elemental compositions. The obtained results were also compared with concrete, in order to study the effect of fly ash content on the radiation shielding properties of clay fly ash bricks. The clay fly ash bricks showed good shielding properties for moderate energy gamma rays. Therefore, these bricks are feasible and eco-friendly compared with traditional clay bricks used for construction.

Effect of fly ash characteristics on arsenic mobilization in the environment

International Nuclear Information System (INIS)

Bhumbla, D.K.; Singh, R.N.; Keefer, R.F.

1993-01-01

Coal combustion by products are a major source of arsenic mobilization in the environment. These by products have been successfully used in the reclamation of mine lands. However, there are concerns about the potential pollution problems from As by such use. A field experiment was established on a recently remined abandoned mine land where fly ashes from three different power plants were used for reclaiming mine soils. The experiment had seven treatments and 4 replications which were arranged in a randomized block design. The treatments consisted of 3 fly ashes at 2 rates each and a check treatment received lime. Arsenic content of the fly ashes varied between 53 and 220 mg/kg. Fly ashes also varied in the amounts of amorphous oxides of iron and neutralization potential. Arsenic concentrations were monitored in the vegetation, soil solutions, and soils. The results of this experiment showed that arsenic concentrations were higher in plants grown on plots receiving fly ash than in plants grown on plots receiving lime treatment. Arsenic concentrations in the plants, water, or soil were not governed by the arsenic content of fly ashes. Arsenic mobilization from the ashes was controlled by the chemical and morphological characteristics of the fly ashes and chemical transformations in the arsenic containing components in soil

Restoration of fly ash dump through biological interventions.

Science.gov (United States)

Juwarkar, Asha A; Jambhulkar, Hemlata P

2008-04-01

Field experiment on 10 ha area of fly ash dump was conducted to restore and revegetate it using biological interventions, which involves use of organic amendment, selection of suitable plant species along with specialized nitrogen fixing strains of biofertilizer. The results of the study indicated that amendment with farm yard manure at 50 t/ha improved the physical properties of fly ash such as maximum water holding capacity from 40.0 to 62.42% while porosity improved from 56.78 to 58.45%. The nitrogen content was increased by 4.5 times due to addition of nitrogen fixing strains of Bradyrhizobium and Azotobacter species, while phosphate content was increased by 10.0 times due to addition of VAM, which helps in phosphate immobilization. Due to biofertilizer inoculation different microbial groups such as Rhizobium, Azotobacter and VAM spores, which were practically absent in fly ash improved to 7.1 x 10(7), 9.2 x 10(7) CFU/g and 35 VAM spores/10 g of fly ash, respectively. Inoculation of biofertilizer and application of FYM helped in reducing the toxicity of heavy metals such as cadmium, copper, nickel and lead which were reduced by 25, 46, 48 and 47%, respectively, due to the increased organic matter content in the fly ash which complexes the heavy metals thereby decreasing the toxicity of metals. Amendment of fly ash with FYM and biofertilizer helped in profuse root development showing 15 times higher growth in Dendrocalamus strictus plant as compared to the control. Thus amendment and biofertilizer application provided better supportive material for anchorage and growth of the plant.

Solidification/stabilization of fly and bottom ash from medical waste incineration facility.

Science.gov (United States)

Anastasiadou, Kalliopi; Christopoulos, Konstantinos; Mousios, Epameinontas; Gidarakos, Evangelos

2012-03-15

In the present work, the stabilization/solidification of fly and bottom ash generated from incinerated hospital waste was studied. The objectives of the solidification/stabilization treatment were therefore to reduce the leachability of the heavy metals present in these materials so as to permit their disposal in a sanitary landfill requiring only a lower degree of environmental protection. Another objective of the applied treatment was to increase the mechanical characteristics of the bottom ash using different amounts of Ordinary Portland Cement (OPC) as a binder. The solidified matrix showed that the cement is able to immobilize the heavy metals found in fly and bottom ash. The TCLP leachates of the untreated fly ash contain high concentrations of Zn (13.2 mg/l) and Pb (5.21 mg/l), and lesser amounts of Cr, Fe, Ni, Cu, Cd and Ba. Cement-based solidification exhibited a compressive strength of 0.55-16.12 MPa. The strength decreased as the percentage of cement loading was reduced; the compressive strength was 2.52-12.7 MPa for 60% cement mixed with 40% fly ash and 6.62-16.12 MPa for a mixture of 60% cement and 40% bottom ash. The compressive strength reduced to 0.55-1.30 MPa when 30% cement was mixed with 70% fly ash, and to 0.90-7.95 MPa when 30% cement was mixed with 70% bottom ash, respectively. Copyright © 2011 Elsevier B.V. All rights reserved.

Geopolymers based on the valorization of Municipal Solid Waste Incineration residues

Science.gov (United States)

Giro-Paloma, J.; Maldonado-Alameda, A.; Formosa, J.; Barbieri, L.; Chimenos, J. M.; Lancellotti, I.

2017-10-01

The proper management of Municipal Solid Waste (MSW) has become one of the main environmental commitments for developed countries due to the uncontrolled growth of waste caused by the consumption patterns of modern societies. Nowadays, municipal solid waste incineration (MSWI) is one of the most feasible solutions and it is estimated to increase in Europe where the accessibility of landfill is restricted. Bottom ash (BA) is the most significant by-product from MSWI as it accounts for 85 - 95 % of the solid product resulting from combustion, which is classified as a non-hazardous residue that can be revalorized as a secondary aggregate in road sub-base, bulk lightweight filler in construction. In this way, revalorization of weathered BA (WBA) for the production of geopolymers may be a good alternative to common reuse as secondary aggregate material; however, the chemical process to obtain these materials involves several challenges that could disturb the stability of the material, mainly from the environmental point of view. Accordingly, it is necessary that geopolymers are able to stabilize heavy metals contained in the WBA in order to be classified as non-hazardous materials. In this regard, the SiO2/Al2O3 ratio plays an important role for the encapsulation of heavy metals and other toxic elements. The aim of this research is to formulate geopolymers starting from the 0 - 2 mm particle size fraction of WBA, as a unique raw material used as aluminumsilicate precursor. Likewise, leaching tests of the geopolymers formulated were performed to assess their environmental impact. The findings show that it is possible to formulate geopolymers using 100 % WBA as precursor, although more investigations are needed to sustain that geopolymer obtained can be considered as non-hazardous materials.

Composite Ni-Co-fly ash coatings on 5083 aluminium alloy

Energy Technology Data Exchange (ETDEWEB)

Panagopoulos, C.N., E-mail: chpanag@metal.ntua.gr [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece); Georgiou, E.P.; Tsopani, A.; Piperi, L. [Laboratory of Physical Metallurgy, National Technical University of Athens, Zografos, 15780 Athens (Greece)

2011-03-15

Ni-Co-fly ash coatings were deposited on zincate treated 5083 wrought aluminium alloy substrates with the aid of the electrodeposition technique. Structural and chemical characterization of the produced composite coatings was performed with the aid of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron dispersive X-ray analysis (EDS) techniques. The Ni-Co-fly ash coatings were found to consist of a crystalline Ni-Co solid solution with dispersed fly ash particles. In addition, chemical analysis of the Ni-Co matrix showed that it consisted of 80 wt.% Ni and 20 wt.% Co. The co-deposition of fly ash particles leads to a significant increase of the microhardness of the coating. The corrosion behaviour of the Ni-Co-fly ash/zincate coated aluminium alloy, in a 0.3 M NaCl solution (pH = 3.5), was studied by means of potentiodynamic corrosion experiments.

Medical screening after a coal fly ash spill in Roane County, Tennessee.

Science.gov (United States)

Nichols, Gregory P; Cragle, Donna L; Benitez, John G

2014-08-01

To assess the health of community residents following a coal fly ash spill at the Tennessee Valley Authority Kingston Fossil Plant in Harriman, Tennessee, on December 22, 2008. A uniform health assessment was developed by epidemiologists at Oak Ridge Associated Universities and medical toxicologists at Vanderbilt University Medical Center. Residents who believed that their health may have been affected by the coal fly ash spill were invited to participate in the medical screening program. Among the 214 individuals who participated in the screening program, the most commonly reported symptoms were related to upper airway irritation. No evidence of heavy metal toxicity was found. This is the first report, to our knowledge, regarding the comprehensive health evaluation of a community after a coal fly ash spill. Because this evaluation was voluntary, the majority of residents screened represented those with a high percentage of symptoms and concerns about the potential for toxic exposure. Based on known toxicity of the constituents present in the coal fly ash, health complaints did not appear to be related to the fly ash. This screening model could be used to assess immediate or baseline toxicity concerns after other disasters.

Bioextraction of copper and zinc from fly ash from coal combustion

Energy Technology Data Exchange (ETDEWEB)

Wilczok, T; Cwalina, B; Chrostowska, D

1986-02-01

Results are evaluated of investigations carried out by the Institute of Chemistry and Physics of the Silesia Medical Academy in Sosnowiec into feasibility of bacterial leaching for utilization of fly ash from combustion of black coal. Fly ash separated by electrostatic precipitators in the Dolna Odra power plant fired with black coal was used. Copper content in the fly ash on the average was 0.012%, that of zinc was 0.025%. When Thiobacillus ferroxidans, Thiobacillus thiooxidans and bacteria separated from fly ash were used leaching efficiency after 21 days ranged from 69 to 87% in the case of copper and from 48 to 72% in the case of zinc. Origin of bacteria separated from fly ash was unclear. Autochthonous bacteria in the fly ash being leached increased efficiency of bacterial leaching. Effects of autochthonous bacteria were similar to those of the bacterial culture of Thiobacillus ferroxidans and Thiobacillus thiooxidans. Investigation results were shown in a table and 2 diagrams. 19 references.

Plasticity and density-moisture-resistance relations of soils amended with fly ash

Energy Technology Data Exchange (ETDEWEB)

Mapfuno, E.; Chanasyk, D.S. [University of Alberta, Edmonton, AB (Canada). Dept. of Renewable Resources

1998-06-01

The objective of this study was to investigate the impact of fly ash amendments on the plasticity, water retention and penetration resistance-density-moisture relationships of three soils of sandy loam, loam and clay loam textures in order to determine the potential compaction of these soil/fly ash mixtures if they were worked at different moisture ranges. For all three soils the addition of fly ash decreased the plasticity index, but slightly increased the Proctor maximum density. This implies that fly ash amendments reduce the range of moisture within which soils are most susceptible to compaction. However, for the sandy loam and loam textured soils amended with fly ash, cultivation must be avoided at moisture contents close to field capacity since maximum densification occurs at these moisture contents. In all three soils the addition of fly ash increased water retention, especially in the sandy loam. Fly ash amendments increased penetration resistance of the clay loam, but increased penetration resistance of the sandy loam.

Predicting AEA dosage by Foam Index and adsorption on Fly Ash

OpenAIRE

Jacobsen, Stefan; Ollendorff, Margrethe; Geiker, Mette Rica; Tunstall, Lori; Scherer, George W.

2012-01-01

Abstract: The unpredictable air entrainment in fly ash concrete caused by carbon in fly ash was studied by measuring adsorption of Air Entraining Agents (AEA) on the fly ash and by Foam Index (FI) testing. The FI test measures the mass ratio of AEA/binder required to obtain stable foam when shaking a mixture of water, binder powder and AEA, while increasing AEA-dosage stepwise. A review of concrete air entrainment and new studies combining adsorption (TGA, NMR) of AEA on fly ash with various ...

Air oxidation of aqueous sodium sulfide solutions with coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Mallik, D; Chaudhuri, S K [Southern Illinois University, Carbondale, IL (United States). Dept. of Mining Engineering

1999-02-01

The paper investigated the potential of coal fly ash as a catalyst in the air oxidation of aqueous sodium sulfide (Na{sub 2}S) solutions in the temperature range of 303-333 K. The rate of oxidation was found to be independent of the initial concentration of Na{sub 2}S in the range of 5.80 x 10{sup -2} - 28.45 x 10{sup -2} kmol/m{sup 3}. The effects of fly ash loading, source of fly ash, speed of agitation, air flow rate, fly ash particle size were also studied. Experimental results suggested a film-diffusion controlled reaction mechanism. The deactivation of the catalytic effect of fly ash was found to be less than 31% even after five repeated uses.

UTILIZATION OF TORAY FLY ASH AS FILLER SUBSTITUTION IN THE HOT ROLLED SHEET-WEARING COURSE (HRS-WC MIXTURE

Directory of Open Access Journals (Sweden)

F. Candra

2012-02-01

Full Text Available In road construction materials, the utilization of fly ash as additive materials is limited and also small in quantity, while the disposal of fly ash is quite high. An abundance of fly ash can be found at PT Toray Company in Jakarta and Surabaya. Toray fly ash is disposed coal ash resulting from coal-fired electricity generating power plants. Toray fly ash in this research is used as substitute mineral filler in asphalt paving mixtures. Research on utilization of Toray fly ash as filler is conducted in the Hot Rolled Sheet – Wearing Course Mixture.  Filler content in the HRS –WC mixture is 9%. Variations of Toray fly ash in the mixture tested are 0%, 25%, 50%, 75%, 100% and the variations of asphalt content are 6%, 6.5%, 7%, 7.5%, 8%. Marshall test is  performed to determine the Optimum Asphalt Content  and Marshall Stability, Indirect Tensile Strength (ITS test and Tensile Strength Ratio (TSR to select the optimum Toray fly ash utilization in the mixture based on the moisture susceptibility of specimens. The research results show that in variations of 0%, 25%, 50%, 75% and 100% Toray fly ash in the HRS-WC Mixture, the Optimum Asphalt Contents are at 6.8%, 7.0%, 7.0%, 7.1% and 7.6%  and Marshall Stability values of the variations are 1649 kg, 1541 kg, 1568 kg, 1678 kg, 1718 kg respectively. TSR values in variations of Toray fly ash are 98.32%, 90.28%, 89.38%, 87.62%, 64.71% respectively, with Minimum TSR value required is 80%. Based on the overall parameters, the optimum Toray fly ash utilization in the HRS-WC Mixture recommended is 75% of Toray fly ash at 7.1% Optimum Asphalt Content.

Coal fly ash based carbons for SO2 removal from flue gases.

Science.gov (United States)

Rubio, B; Izquierdo, M T

2010-07-01

Two different coal fly ashes coming from the burning of two coals of different rank have been used as a precursor for the preparation of steam activated carbons. The performance of these activated carbons in the SO(2) removal was evaluated at flue gas conditions (100 degrees C, 1000 ppmv SO(2), 5% O(2), 6% H(2)O). Different techniques were used to determine the physical and chemical characteristics of the samples in order to explain the differences found in their behaviour. A superior SO(2) removal capacity was shown by the activated carbon obtained using the fly ash coming from a sub-bituminous-lignite blend. Experimental results indicated that the presence of higher amount of certain metallic oxides (Ca, Fe) in the carbon-rich fraction of this fly ash probably has promoted a deeper gasification in the activation with steam. A more suitable surface chemistry and textural properties have been obtained in this case which explains the higher efficiency shown by this sample in the SO(2) removal. Copyright (c) 2010 Elsevier Ltd. All rights reserved.

Chromium behavior during thermal treatment of MSW fly ash.

Science.gov (United States)

Kirk, Donald W; Chan, Chris C Y; Marsh, Hilary

2002-02-14

Energy-from-waste incineration has been promoted as an environmentally responsible method for handling non-recyclable waste from households. Despite the benefits of energy production, elimination of organic residues and reduction of volume of waste to be landfilled, there is concern about fly ash disposal. Fly ash from an incinerator contains toxic species such as Pb, Zn, Cd and Cr which may leach into soil and ground water if landfilled. Thermal treatment of the fly ash from municipal solid waste has been tested and proposed as a treatment option for removal of metal species such as Pb, Cd and Zn, via thermal re-volatilization. However, Cr is an element that remains in the residue of the heat treated fly ash and appears to become more soluble. This Cr solubilization is of concern if it exceeds the regulatory limit for hazardous waste. Hence, this unexpected behavior of Cr was investigated. The initial work involved microscopic characterization of Cr in untreated and thermally-treated MSW fly ash. This was followed by determining leaching characteristics using standard protocol leaching tests and characterization leaching methods (sequential extraction). Finally, a mechanism explaining the increased solubilization was proposed and tested by reactions of synthetic chemicals.

Evaluation and Treatment of Coal Fly Ash for Adsorption Application

Directory of Open Access Journals (Sweden)

Samson Oluwaseyi BADA

Full Text Available Many researchers had investigated fly ash as an adsorbent for the uptake of organic compounds from petrochemical waste effluents. The availability, inexpensive and its adsorption characteristic had made it an alternative media for the removal of organic compounds from aqueous solution. The physical property of South African Coal Fly Ash (SACFA was investigated to determine its adsorption capability and how it can be improved. Chemical treatment using 1M HCl solution in the ratio of (1 g fly ash to (2 ml of acid was used and compared with untreated heat-treated samples. The chemically treated fly ash has a higher specific surface area of 5.4116 m2/g than the heat-treated fly ash with 2.9969 m2/g. More attention had to be given to the utilization of SACFA for the treatment of wastewaters containing organic compounds through the application of Liquid phase adsorption process that was considered as an inexpensive and environmentally friendly technology.

Compressive strength of concrete and mortar containing fly ash

Science.gov (United States)

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1997-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Recovery of aluminum and other metal values from fly ash

Science.gov (United States)

McDowell, W.J.; Seeley, F.G.

1979-11-01

The invention relates to a method for improving the acid leachability of aluminum and other metal values found in fly ash which comprises sintering the fly ash, prior to acid leaching, with a calcium sulfate-containing composition at a temperature at which the calcium sulfate is retained in said composition during sintering and for a time sufficient to quantitatively convert the aluminum in said fly ash into an acid-leachable form.

BRICKS WITH TOTAL REPLACEMENT OF CLAY BY FLY ASH MIXED WITH DIFFERENT MATERIALS

OpenAIRE

J.N Akhtar; J.Alam; M.N Akhtar

2011-01-01

Fly ash is a powdery substance obtained from the dust collectors in the Thermal power plants that use coal as fuel. From the cement point of view the mineralogy of Fly ash is important as it contains 80% - 90% of glass. The impurities in coal-mostly clays, shale’s, limestone & dolomite; they cannot be burned so they turn up as ash. The Fly ash of class C category was used as a raw material to total replacement of clay for making Fly ash bricks. In present study the effect of Fly ash with high...

Suppressing Heavy Metal Leaching through Ball Milling of Fly Ash

Directory of Open Access Journals (Sweden)

Zhiliang Chen

2016-07-01

Full Text Available Ball milling is investigated as a method of reducing the leaching concentration (often termed stablilization of heavy metals in municipal solid waste incineration (MSWI fly ash. Three heavy metals (Cu, Cr, Pb loose much of their solubility in leachate by treating fly ash in a planetary ball mill, in which collisions between balls and fly ash drive various physical processes, as well as chemical reactions. The efficiency of stabilization is evaluated by analysing heavy metals in the leachable fraction from treated fly ash. Ball milling reduces the leaching concentration of Cu, Cr, and Pb, and water washing effectively promotes stabilization efficiency by removing soluble salts. Size distribution and morphology of particles were analysed by laser particle diameter analysis and scanning electron microscopy. X-ray diffraction analysis reveals significant reduction of the crystallinity of fly ash by milling. Fly ash particles can be activated through this ball milling, leading to a significant decrease in particle size, a rise in its BET-surface, and turning basic crystals therein into amorphous structures. The dissolution rate of acid buffering materials present in activated particles is enhanced, resulting in a rising pH value of the leachate, reducing the leaching out of some heavy metals.

Disposal of low-level radioactive waste using high-calcium fly ash. Final report

International Nuclear Information System (INIS)

Cogburn, C.O.; Hodgson, L.M.; Ragland, R.C.

1986-04-01

The feasibility of using calcium-rich fly ash from coal-fired power plants in the disposal of low-level radioactive waste was examined. The proposed areas of use were: (1) fly-ash cement as a trench lining material; (2) fly ash as a backfill material; and (3) fly ash as a liquid waste solidifier. The physical properties of fly-ash cement were determined to be adequate for trench liner construction, with compressive strengths attaining greater than 3000 psi. Hydraulic conductivities were determined to be less than that for clay mineral deposits, and were on the order of 10 -7 cm/sec, with some observed values as low as 10 -9 cm/sec. Removal of radioisotopes from acidified solutions by fly ash was good for all elements tested except cesium. The removal of cesium by fly ash was similar to that of montmorillonite clay. The corrosive effects on metals in fly ash environments was determined to be slight, if not non-existent. Coatings at the fly-ash/metal interfaces were observed which appeared to inhibit or diminish corrosion. The study has indicated that high-calcium fly ash appears to offer considerable potential for improved retention of low-level radioactive wastes in shallow land disposal sites. Further tests are needed to determine optimum methods of use. 8 refs., 4 figs., 7 tabs

Acceleration of Intended Pozzolanic Reaction under Initial Thermal Treatment for Developing Cementless Fly Ash Based Mortar

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Yang-Hee Kwon

2017-02-01

Full Text Available Without using strong alkaline solution or ordinary Portland cement, a new structural binder consisting of fly ash and hydrated lime was hardened through an intensified pozzolanic reaction. The main experimental variables are the addition of silica fume and initial thermal treatment (60 °C for 3 days. A series of experiments consisting of mechanical testing (compressive and flexural strength, modulus of elasticity, X-ray diffraction, and measurements of the heat of hydration, pore structure, and shrinkage were conducted. These tests show that this new fly ash-based mortar has a compressive strength of 15 MPa at 91 days without any silica fume addition or initial thermal treatment. The strength increased to over 50 MPa based on the acceleration of the intensified pozzolanic reaction from the silica fume addition and initial thermal treatment. This is explained by a significant synergistic effect induced by the silica fume. It intensifies the pozzolanic reaction under thermal treatment and provides a space filling effect. This improved material performance can open a new pathway to utilize the industrial by-product of fly ash in cementless construction materials.

High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes

Directory of Open Access Journals (Sweden)

Malcolm W. Clark

2017-04-01

Full Text Available Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α −quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product. Keywords: Materials Science, Civil Engineering

Temporal and spatial variations in fly ash quality

Science.gov (United States)

Hower, J.C.; Trimble, A.S.; Eble, C.F.

2001-01-01

Fly ash quality, both as the amount of petrographically distinguishable carbons and in chemistry, varies in both time and space. Temporal variations are a function of a number of variables. Variables can include variations in the coal blend organic petrography, mineralogy, and chemistry; variations in the pulverization of the coal, both as a function of the coal's Hardgrove grindability index and as a function of the maintenance and settings of the pulverizers; and variations in the operating conditions of the boiler, including changes in the pollution control system. Spatial variation, as an instantaneous measure of fly ash characteristics, should not involve changes in the first two sets of variables listed above. Spatial variations are a function of the gas flow within the boiler and ducts, certain flow conditions leading to a tendency for segregation of the less-dense carbons in one portion of the gas stream. Caution must be applied in sampling fly ash. Samples from a single bin, or series of bins, m ay not be representative of the whole fly ash, providing a biased view of the nature of the material. Further, it is generally not possible to be certain about variation until the analysis of the ash is complete. ?? 2001 Elsevier Science B.V. All rights reserved.

Experimental study on durability improvement of fly ash concrete with durability improving admixture.

Science.gov (United States)

Quan, Hong-zhu; Kasami, Hideo

2014-01-01

In order to improve the durability of fly ash concrete, a series of experimental studies are carried out, where durability improving admixture is used to reduce drying shrinkage and improve freezing-thawing resistance. The effects of durability improving admixture, air content, water-binder ratio, and fly ash replacement ratio on the performance of fly ash concrete are discussed in this paper. The results show that by using durability improving admixture in nonair-entraining fly ash concrete, the compressive strength of fly ash concrete can be improved by 10%-20%, and the drying shrinkage is reduced by 60%. Carbonation resistance of concrete is roughly proportional to water-cement ratio regardless of water-binder ratio and fly ash replacement ratio. For the specimens cured in air for 2 weeks, the freezing-thawing resistance is improved. In addition, by making use of durability improving admixture, it is easier to control the air content and make fly ash concrete into nonair-entraining one. The quality of fly ash concrete is thereby optimized.

AN EXPERIMENT STUDY OF COMPARISON BETWEEN FLY ASH BRICK AND TRADITIONAL RED BRICKS

OpenAIRE

Vaibhav Joshi, Swastik Bhatnagar, Akshay Rawat, Sharad Chauhan, Shaurya Rawat; Mr. A. K. Sharma

2017-01-01

In this paper, effort have been made to study the different proportion percentage of fly ash bricks and been compared with traditional red bricks. Various test such as tolerance, water absorption, efflorescence and compressive strength test were conducted both fly ash as well as red bricks. In the experimental study we found that fly ash bricks are much stronger and absorb less water than fly ash bricks. We even have find the optimum percentage of fly ash to be used in a composition to get go...

On the removal of hexavalent chromium from a Class F fly ash.

Science.gov (United States)

Huggins, F E; Rezaee, M; Honaker, R Q; Hower, J C

2016-05-01

Coarse and fine samples of a Class F fly ash obtained from commercial combustion of Illinois bituminous coal have been exposed to two long-term leaching tests designed to simulate conditions in waste impoundments. ICP-AES analysis indicated that the coarse and fine fly ash samples contained 135 and 171mg/kg Cr, respectively. Measurements by XAFS spectroscopy showed that the ash samples originally contained 5 and 8% of the chromium, respectively, in the hexavalent oxidation state, Cr(VI). After exposure to water for more than four months, the percentage of chromium as Cr(VI) in the fly-ash decreased significantly for the coarse and fine fly-ash in both tests. Combining the XAFS data with ICP-AES data on the concentration of chromium in the leachates indicated that, after the nineteen-week-long, more aggressive, kinetic test on the coarse fly ash, approximately 60% of the Cr(VI) had been leached, 20% had been reduced to Cr(III) and retained in the ash, and 20% remained as Cr(VI) in the ash. In contrast, during the six-month-long baseline test, very little Cr was actually leached from either the coarse or the fine fly-ash (ash was retained in the ash in that form, while the remainder, 34% and 80%, respectively, was reduced and retained in the ash as Cr(III). The results are interpreted as indicating that Cr(VI) present in Class F fly-ash can be reduced to Cr(III) when in contact with water and that such chemical reduction can compete with physical removal of Cr(VI) from the ash by aqueous leaching. Copyright © 2016 Elsevier Ltd. All rights reserved.

Durability properties of high volume fly ash self compacting concretes

Energy Technology Data Exchange (ETDEWEB)

P. Dinakar; K.G. Babu; Manu Santhanam [Indian Institute of Technology, Chennai (India). Building Technology Division

2008-11-15

This paper presents an experimental study on the durability properties of self compacting concretes (SCCs) with high volume replacements of fly ash. Eight fly ash self compacting concretes of various strength grades were designed at desired fly ash percentages of 0, 10, 30, 50, 70 and 85%, in comparison with five different mixtures of normal vibrated concretes (NCs) at equivalent strength grades. The durability properties were studied through the measurement of permeable voids, water absorption, acid attack and chloride permeation. The results indicated that the SCCs showed higher permeable voids and water absorption than the vibrated normal concretes of the same strength grades. However, in acid attack and chloride diffusion studies the high volume fly ash SCCs had significantly lower weight losses and chloride ion diffusion.

Synthesis and characterization of grinding aid fly ash blended mortar effect on bond strength of masonry prisms

Science.gov (United States)

Krishnaraj, L.; Ravichandran, P. T.; Sagadevan, Suresh

2018-04-01

The aim of the present work is to study the effect of particle size reduction by applying top-down nanotechnology such as ball mill grinding process with the addition of amine-based grinding aids. The particle size reduction in synthesis process and its characterization were investigated for fly ash particles. The Rosin-Rammler-Bennet (RRB) distribution model using mathematical formulations were studied for fly ash ground particles. The hardened properties of grinding aid fly ash composite mortar were studied using compressive strength test. The optimum grinding time was 120 min identified through the particle size distribution analysis. The mean particle size decreased from 92.09 μm to 10.5 μm in which there is 89% reduction in particle size due to the grinding of fly ash particle with grinding aids. The compressive strength results show that substitutions of Ordinary Portland Cement (OPC) mortar by Amine-based Grinding aid Fly Ash (AGFA) 15% gives 12, 23% and at 30% gives 6, 8% of higher strength compare to the substitutions of raw fly ash. The addition of grinding aids in grinding process gives more advantages to reduce the particle size without changing chemical composition. The AGFA sample shows better performance in compressive strength and bond strength behavior of masonry prism. It may suggest that amine based grinding aids play a vital role and feasible to use in fly ash grinding process.

Physical and chemical characterization of fly ashes from Swiss waste incineration plants and determination of the ash fraction in the nanometer range.

Science.gov (United States)

Buha, Jelena; Mueller, Nicole; Nowack, Bernd; Ulrich, Andrea; Losert, Sabrina; Wang, Jing

2014-05-06

Waste incineration had been identified as an important source of ultrafine air pollutants resulting in elaborated treatment systems for exhaust air. Nowadays, these systems are able to remove almost all ultrafine particles. However, the fate of ultrafine particles caught in the filters has received little attention so far. Based on the use of engineered nano-objects (ENO) and their transfer into the waste stream, it can be expected that not only combustion generated nanoparticles are found in fly ashes but that many ENO finally end up in this matrix. A more detailed characterization of the nanoparticulate fraction of fly ashes is therefore needed. Physical and chemical characterizations were performed for fly ashes from five selected waste incineration plants (WIPs) with different input materials such as municipal waste, wood and sewage sludge. The intrinsic densities of the fly ashes were in the range of 2.7-3.2 g/cm(3). When the fly ash particle became airborne, the effective density depended on the particle size, increasing from 0.7-0.8 g/cm(3) for 100-150 nm to 2 g/cm(3) for 350-500 nm. The fly ash samples were fractionated at 2 μm, yielding fine fractions (2 μm). The size distributions of the fine fractions in the airborne form were further characterized, which allowed calculation of the percentage of the fly ash particles below 100 nm. We found the highest mass-based percentage was about 0.07%; the number percentage in the fine fraction was in the range of 4.8% to 22%. Comparison with modeling results showed that ENO may constitute a considerable part of the fly ash particles below 100 nm. Chemical analyses showed that for the municipal waste samples Ca and Al were present in higher concentrations in the coarse fraction; for the mixed wood and sludge sample the P concentration was higher in the coarse fraction; for most other samples and elements they were enriched in the fine fraction. Electron microscopic images of fly ashes showed a wide range of

Application of Fly Ash from Solid Fuel Combustion in Concrete

DEFF Research Database (Denmark)

Pedersen, Kim Hougaard

2008-01-01

with implementation of low-NOx combustion technologies. The present thesis concerns three areas of importance within this field: 1) testing of fly ash adsorption behavior; 2) the influence of fuel type and combustion conditions on the ash adsorption behaviour including full-scale experiments at the power plant...... has a low sensitivity toward small variations in AEA adsorption between different fly ashes and it requires further work before a finished procedure is accomplished. Finally, it was shown that changes in temperature affect both test methods. Pulverized fuel has been combusted in an entrained flow...... formation. It was found that the AEA adsorption of the fly ash was reduced up to five times compared to reference operation, when the plant was operated with minimum furnace air staging, three levels of burners instead of four and without recycled flue gas. The lower AEA requirements of the fly ash...

Technical progress review of extraction of uranium from fly ash

International Nuclear Information System (INIS)

Gao Renxi; Gao Junning; Wu Qingming; Chen Gang; Wan Hongjin; Zhang Ziyue

2014-01-01

The increasing of fly ash in coal-fired power plants at home and abroad year by year and the potential impacts to the environment attracted media attention. Although the extraction of uranium from the fly ash in coal-fired power plants had optional process from technique aspect and sufficient preliminary researches, but considering the low grade of the uranium in fly ash and particularity of the mineral composition, it is easy to have a high cost of extraction. As a consequence, it is not included in the development plan of uranium mining and metallurgy. The present applications of fly ash are only building materials, building roads and pit valley backfill, the resource utilization rate was low and was still in its early stages of development and application. In view of this, the research advances and the latest development trends of extraction of uranium from fly ash at home and abroad were introduced from the technical aspect, and the beneficial analyzes of the prospect and advices to this industry were given. (authors)

Fly ash particles spheroidization using low temperature plasma energy

Science.gov (United States)

Shekhovtsov, V. V.; Volokitin, O. G.; Kondratyuk, A. A.; Vitske, R. E.

2016-11-01

The paper presents the investigations on producing spherical particles 65-110 μm in size using the energy of low temperature plasma (LTP). These particles are based on flow ash produced by the thermal power plant in Seversk, Tomsk region, Russia. The obtained spherical particles have no defects and are characterized by a smooth exterior surface. The test bench is designed to produce these particles. With due regard for plasma temperature field distribution, it is shown that the transition of fly ash particles to a state of viscous flow occurs at 20 mm distance from the plasma jet. The X-ray phase analysis is carried out for the both original state of fly ash powders and the particles obtained. This analysis shows that fly ash contains 56.23 wt.% SiO2; 20.61 wt.% Al2O3 and 17.55 wt.% Fe2O3 phases that mostly contribute to the integral (experimental) intensity of the diffraction maximum. The LTP treatment results in a complex redistribution of the amorphous phase amount in the obtained spherical particles, including the reduction of O2Si, phase, increase of O22Al20 and Fe2O3 phases and change in Al, O density of O22Al20 chemical unit cell.

The Effects of Design Strength, Fly Ash Content and Curing Method on Compressive Strength of High Volume Fly Ash Concrete: A Design of Experimental

Directory of Open Access Journals (Sweden)

Solikin Mochamad

2017-01-01

Full Text Available High volume fly ash concrete becomes one of alternatives to produce green concrete as it uses waste material and significantly reduces the utilization of Portland cement in concrete production. Although using less cement, its compressive strength is comparable to ordinary Portland cement (hereafter OPC and the its durability increases significantly. This paper reports investigation on the effect of design strength, fly ash content and curing method on compressive strength of High Volume Fly Ash Concrete. The experiment and data analysis were prepared using minitab, a statistic software for design of experimental. The specimens were concrete cylinder with diameter of 15 cm and height of 30 cm, tested for its compressive strength at 56 days. The result of the research demonstrates that high volume fly ash concrete can produce comparable compressive strength which meets the strength of OPC design strength especially for high strength concrete. In addition, the best mix proportion to achieve the design strength is the combination of high strength concrete and 50% content of fly ash. Moreover, the use of spraying method for curing method of concrete on site is still recommended as it would not significantly reduce the compressive strength result.

Utilization of coal fly ash in solidification of liquid radioactive waste from research reactor.

Science.gov (United States)

Osmanlioglu, Ahmet Erdal

2014-05-01

In this study, the potential utilization of fly ash was investigated as an additive in solidification process of radioactive waste sludge from research reactor. Coal formations include various percentages of natural radioactive elements; therefore, coal fly ash includes various levels of radioactivity. For this reason, fly ashes have to be evaluated for potential environmental implications in case of further usage in any construction material. But for use in solidification of radioactive sludge, the radiological effects of fly ash are in the range of radioactive waste management limits. The results show that fly ash has a strong fixing capacity for radioactive isotopes. Specimens with addition of 5-15% fly ash to concrete was observed to be sufficient to achieve the target compressive strength of 20 MPa required for near-surface disposal. An optimum mixture comprising 15% fly ash, 35% cement, and 50% radioactive waste sludge could provide the solidification required for long-term storage and disposal. The codisposal of radioactive fly ash with radioactive sludge by solidification decreases the usage of cement in solidification process. By this method, radioactive fly ash can become a valuable additive instead of industrial waste. This study supports the utilization of fly ash in industry and the solidification of radioactive waste in the nuclear industry.

Case study of fly ash brick manufacturing units at Kota in Rajasthan

Science.gov (United States)

Sharma, Y.; Saxena, B. K.; Rao, K. V. S.

2018-03-01

Kota Super Thermal Power Station of 1240 MW is located at Kota in Rajasthan, India. The quantity of fly ash generated by it is about 1.64 to 2.03 million tonnes per year. This fly ash is being utilized for making bricks, tiles, portland pozzolana cement, construction of highways, and other purposes. 1.79 million tonnes of fly ash was utilized for different applications in one year duration from April 01st, 2015 to March 31st, 2016. Out of this total utilization, 0.6439 million tonnes (36.06 %) of fly ash was used for making bricks, blocks, and tiles. In this paper, a case study of two fly ash brick manufacturing units using fly ash produced from Kota Super Thermal Power Station is described. These units produce about 15,000 and 20,000 bricks respectively by employing 10 and 16 workers each and are making a profit of about Rs. 6,000 and Rs. 8,000 per day in one shift.

Continuous CO2 capture and MSWI fly ash stabilization, utilizing novel dynamic equipment

International Nuclear Information System (INIS)

Jiang Jianguo; Du Xuejuan; Chen Maozhe; Zhang Chang

2009-01-01

Novel dynamic equipment with gas in and out continuously was developed to study the capture capacity of CO 2 . Municipal solid waste incineration (MSWI) fly ash has a high capture rate of CO 2 in CO 2 -rich gas. Fly ash can sequester pure CO 2 rapidly, and its capacity is 16.3 g CO 2 /100 g fly ash with no water added and 21.4 g CO 2 /100 g fly ash with 20% water added. For simulated incineration gas containing 12% CO 2 , the capture rate decreased and the capacity was 13.2 g CO 2 /100 g fly ash with no water added and 18.5 g CO 2 /100 g fly ash with 20% water added. After accelerated carbonation, the C and O contents increased, indicating CO 2 capture in the fly ash; CO 2 combines with Ca(OH) 2 to form CaCO 3 , which increased the CaCO 3 content from 12.5 to 54.3%. The leaching of Pb markedly decreased from 24.48 to 0.111 mg/L. - Novel dynamic equipment designed to capture CO 2 by fly ash is more suitable for engineering application.

Microstructure and mechanical properties of aluminum–fly ash nano composites made by ultrasonic method

International Nuclear Information System (INIS)

Narasimha Murthy, I.; Venkata Rao, D.; Babu Rao, J.

2012-01-01

Highlights: ► Nano structured fly ash has been produced by 30 h milling time. ► Al–fly ash nano composites were produced by ultrasonic cavitation route. ► A homogeneous distribution of nano fly ash particles was observed in the matrix. ► No additional contamination in the nano composites from the atmosphere. ► Presence of nano fly ash leads to improvement in the strength of the composites. -- Abstract: In this paper an attempt has been made to modify the micro sized fly ash into nano structured fly ash using high energy ball mill. Ball milling was carried out for the total duration of 30 h. The sample was taken out after every 5 h of milling for characterizing. The nano structured fly ash was characterized for its crystallite size and lattice strain by using X-ray diffractometer. It was found that a steady decrease in the crystallite size and increased lattice strain was observed with milling time; the crystallite size at 30 h milling time was found to be 23 nm. The fresh fly ash particles are mostly spherical in shape; whereas the shape of the 30 h milled fly ash particles is irregular and the surface morphology is rough. Al–fly ash nano composites were produced by ultrasonic cavitation route successfully. Scanning electron microscopy images of nano composites reveal a homogeneous distribution of the nano fly ash particles in the AA 2024 matrix. Energy dispersive spectroscopy analysis of nano composites reveals that the fabricated nano composite did not contain any additional contamination from the atmosphere. As the amount of nano fly ash is increasing the hardness of the composite also increasing. The nano fly ash addition leads to improvement in the compression strength of the composites.

Hepatic microsomal phospholipids in rats exposed intratracheally to coal fly ash

International Nuclear Information System (INIS)

Srivastava, P.K.; Chauhan, S.S.; Misra, U.K.

1986-01-01

The effects of intratracheal administration of fly ash (50 mg/kg body weight, daily for 7 days) on hepatic microsomal phospholipid metabolism has been studied in rats using various phospholipid precursors, viz NaH 2 32 PO 4 , (methyl- 14 C)-choline, and (methyl- 14 C)-methionine. Fly ash administration significantly increased microsomal phosphatidylcholine (PC), and lysophosphatidylcholine (LPC). The incorporation of NaH 2 32 PO 4 into total liver phospholipids, PC and Phosphatidyl ethanolamine (PE) was significantly increased in fly ash-treated rats as compared to the control. Fly ash administration also increased the incorporation of (methyl- 14 C)-choline into microsomal PC. Incorporation of (methyl- 14 C)-methionine into microsomal PC was not affected. Fly ash administration decreased the per cent distribution of arachidonic acid in PC and PE and increased that of oleic acid in PC and of linoleic acid in PE. (orig.)

Phosphate removal from digested sludge supernatant using modified fly ash.

Science.gov (United States)

Xu, Ke; Deng, Tong; Liu, Juntan; Peng, Weigong

2012-05-01

The removal of phosphate in digested sludge supernatant by modified coal fly ash was investigated in this study. Modification of the fly ash by the addition of sulfuric acid could significantly enhance its immobilization ability. The experimental results also showed that adsorption of phosphate by the modified fly ash was rapid with the removal percentage of phosphate reaching an equilibrium of 98.62% in less than 5 minutes. The optimum pH for phosphate removal was 9 and the removal percentage increased with increasing adsorbent dosage. The effect of temperature on phosphate removal efficiency was not significant from 20 to 40 degrees C. X-ray diffraction and scanning electron microscope analyses showed that phosphate formed an amorphous precipitate with water-soluble calcium, aluminum, and iron ions in the modified fly ash.

Biological and chemical interactions excelerating the removal of impurities from fly ashes

Directory of Open Access Journals (Sweden)

Štyriaková Iveta

2002-03-01

Full Text Available The mesophilic bacteria were isolated from the deposit of fly ash in Chalmová (Slovakia and identified using the BBL identification system. Bacillus cereus was the dominant species in this deposit of aluminosilicate minerals. Under laboratory conditions , Bacillus cereus accelerated the extraction of major and trace impurities in fly ash during bioleaching processes. This process was dependent on bacterial adhesion and production of organic acids. The effect of organic acids produced by bacteria was detected especially in sites where impregnated metals were found in the aluminosilicate structure. Amorphous spherical aluminosilicate particles in allotriomorphic aluminosilicate grains represent a main mineral component of fly-ash in which also elements such as Fe, Ti, Mn, As are bound. The rate of mobilization of Al, Si and Ti from coal fly ash under biochemically relevant conditions in vitro was previously shown to depend on the quantity of the ash microspheres. The qualitative EDS analyse of leachates confirmed the extraction of toxic elements (As and Mn from the initial sample of fly ash.Heterotrophic bacteria of Bacillus genus are capable to remove impurities from deposited fly-ash. A long-term deposition of energy fly-ash causes chemical and mineralogical changes as a result of weathering processes. Depending on the composition of coal concentrate containing SiO2, Al2O3, Fe2O3, CaO, MgO and other oxides, fly ash can provide a useful preliminary batch for the preparation of glass-ceramics or zeolite after extracting of bacterially dissolved elements from it. The mobility of major impurities (Ca and Fe and heavy metals, caused by biochemical leaching of fly ash, suggests the possibility of the development of an alternative way of this raw material treatment. The advantage of bioleaching is relatively low cost and the subsequent low demand for energy compared with conventional technologies.

Water Adsorption Isotherms on Fly Ash from Several Sources.

Science.gov (United States)

Navea, Juan G; Richmond, Emily; Stortini, Talia; Greenspan, Jillian

2017-10-03

In this study, horizontal attenuated total reflection (HATR) Fourier-transform infrared (FT-IR) spectroscopy was combined with quartz crystal microbalance (QCM) gravimetry to investigate the adsorption isotherms of water on fly ash, a byproduct of coal combustion in power plants. Because of composition variability with the source region, water uptake was studied at room temperature as a function of relative humidity (RH) on fly ash from several regions: United States, India, The Netherlands, and Germany. The FT-IR spectra show water features growth as a function of RH, with water absorbing on the particle surface in both an ordered (ice-like) and a disordered (liquid-like) structure. The QCM data was modeled using the Brunauer, Emmett, and Teller (BET) adsorption isotherm model. The BET model was found to describe the data well over the entire range of RH, showing that water uptake on fly ash takes place mostly on the surface of the particle, even for poorly combusted samples. In addition, the source region and power-plant efficiency play important roles in the water uptake and ice nucleation (IN) ability of fly ash. The difference in the observed water uptake and IN behavior between the four samples and mullite (3Al 2 O 3 ·2SiO 2 ), the aluminosilicate main component of fly ash, is attributed to differences in composition and the density of OH binding sites on the surface of each sample. A discussion is presented on the RH required to reach monolayer coverage on each sample as well as a comparison between surface sites of fly ash samples and enthalpies of adsorption of water between the samples and mullite.

Leaching of Nutrient Salts from Fly Ash from Biomass Combustion

DEFF Research Database (Denmark)

Thomsen, Kaj; Vu, Duc Thuong; Stenby, Mette

2005-01-01

Methods to selectively leach nutrient salts from fly ash, while leaving cadmium un-dissolved were studied. Temperature, pH, water to fly ash ratio are all expected to influence the kinetics and the equilibrium boundaries for this process. Three different leaching methods were investigated....... The first method was a counter current moving bed process in four stages. The ash was kept in filter bags and leached with water that was introduced into the bags at 40-50°C. In the second method, fly ash and water was brought into contact in a partially fluidized bed. The third method was a counter current...... moving bed process with agitation/centrifugation. It was found that a satisfactory leaching of the nutrient salts could be achieved with the third method using only two or three stages, depending on the water to fly ash ratio. It is an advantage to perform the process at temperatures above 50°C...

Leaching characteristics of toxic constituents from coal fly ash mixed soils under the influence of pH

Energy Technology Data Exchange (ETDEWEB)

Komonweeraket, Kanokwan [Department of Civil and Environmental Engineering, University of Wisconsin, Madison, WI 53706 (United States); Cetin, Bora, E-mail: bora.cetin@sdsmt.edu [College of Engineering, University of Georgia, Athens, GA 30602 (United States); Benson, Craig H., E-mail: chbenson@wisc.edu [Department of Civil and Environmental Engineering, University of Wisconsin, Madison, WI 53706 (United States); Aydilek, Ahmet H., E-mail: aydilek@umd.edu [Department of Civil and Environmental Engineering, University of Maryland, College Park, MD 20742 (United States); Edil, Tuncer B., E-mail: edil@engr.wisc.edu [Department of Civil and Environmental Engineering, University of Wisconsin, Madison, WI 53706 (United States)

2015-04-15

Highlights: • The impact of pH on the leaching of elements and metals from fly ash mixed soils. • Generally Ca, Cd, Mg, and Sr follows a cationic leaching pattern. • The leaching of As and Se shows an oxyanionic leaching pattern. • The leaching behavior of elements does not change based on material type. • Different fly ash types show different abilities in immobilizing trace elements. - Abstract: Leaching behaviors of Arsenic (As), Barium (Ba), Calcium (Ca), Cadmium (Cd), Magnesium (Mg), Selenium (Se), and Strontium (Sr) from soil alone, coal fly ash alone, and soil-coal fly ash mixtures, were studied at a pH range of 2–14 via pH-dependent leaching tests. Seven different types of soils and coal fly ashes were tested. Results of this study indicated that Ca, Cd, Mg, and Sr showed cationic leaching pattern while As and Se generally follows an oxyanionic leaching pattern. On the other hand, leaching of Ba presented amphoteric-like leaching pattern but less pH-dependent. In spite of different types and composition of soil and coal fly ash investigated, the study reveals the similarity in leaching behavior as a function of pH for a given element from soil, coal fly ash, and soil-coal fly ash mixtures. The similarity is most likely due to similar controlling mechanisms (e.g., solubility, sorption, and solid-solution formation) and similar controlling factors (e.g., leachate pH and redox conditions). This offers the opportunity to transfer knowledge of coal fly ash that has been extensively characterized and studied to soil stabilized with coal fly ash. It is speculated that unburned carbon in off-specification coal fly ashes may provide sorption sites for Cd resulting in a reduction in concentration of these elements in leachate from soil-coal fly ash mixture. Class C fly ash provides sufficient CaO to initiate the pozzolanic reaction yielding hydrated cement products that oxyanions, including As and Se, can be incorporated into.

Geotechnical and Physico-Chemical Characterization of Low Lime Fly Ashes

Directory of Open Access Journals (Sweden)

Arif Ali Baig Moghal

2013-01-01

Full Text Available In order to explore the possibility of using low-lime fly ashes, the physical and chemical properties which have a direct bearing on their geotechnical and geoenvironmental behaviors have been investigated. In this paper, two types of low-lime fly ashes, originating from India, have been used. A brief account of various methods adopted in characterizing their physical, chemical, and geotechnical properties is presented. The relative importance of each of these properties in enhancing the bulk applicability of fly ashes has been brought out.

The Optimization of Calcareous Fly Ash-Added Cement Containing Grinding Aids and Strength-Improving Additives

Directory of Open Access Journals (Sweden)

Gökhan Kaplan

2018-01-01

Full Text Available This is an experimental study which explores the physical, mechanical, and economic factors involved in the production of type CEM II A-B/W cement. In this context, 4 cement additives were used in two different dosages (200 and 800 g/t. Class C fly ash was used for composite cement production at ratios of 5%, 20%, and 35%. It was shown that Blaine fineness increases with the increasing fly ash content. The use of fly ash at ratios of 5% and 20% was not found to have any unfavorable effects on the compressive strength at the early days. It is found that the use of additive for improving the early-age strength is preferable when fly ash is used. It is possible to produce Class 52.5 N cement using additives to improve early strength and 20% fly ash. Loss in strength was observed in cement mortars produced using glycol-based grinding aid. Increasing the dosage of chemical additive also led to loss in strength due to nonhomogeneous distribution of hydration products. As a result, grinding fly ash with clinker and the use of cement chemicals contribute to the cement sector in terms of sustainability. It is possible to produce cements with improved mechanical properties especially with the use of 20% fly ash.