A novel compact heat exchanger using gap flow mechanism.

Science.gov (United States)

Liang, J S; Zhang, Y; Wang, D Z; Luo, T P; Ren, T Q

2015-02-01

A novel, compact gap-flow heat exchanger (GFHE) using heat-transfer fluid (HTF) was developed in this paper. The detail design of the GFHE coaxial structure which forms the annular gap passage for HTF is presented. Computational fluid dynamics simulations were introduced into the design to determine the impacts of the gap width and the HTF flow rate on the GFHE performance. A comparative study on the GFHE heating rate, with the gap widths ranged from 0.1 to 1.0 mm and the HTF flow rates ranged from 100 to 500 ml/min, was carried out. Results show that a narrower gap passage and a higher HTF flow rate can yield a higher average heating rate in GFHE. However, considering the compromise between the GFHE heating rate and the HTF pressure drop along the gap, a 0.4 mm gap width is preferred. A testing loop was also set up to experimentally evaluate the GFHE capability. The testing results show that, by using 0.4 mm gap width and 500 ml/min HTF flow rate, the maximum heating rate in the working chamber of the as-made GFHE can reach 18 °C/min, and the average temperature change rates in the heating and cooling processes of the thermal cycle test were recorded as 6.5 and 5.4 °C/min, respectively. These temperature change rates can well satisfy the standard of IEC 60068-2-14:2009 and show that the GFHE developed in this work has sufficient heat exchange capacity and can be used as an ideal compact heat exchanger in small volume desktop thermal fatigue test apparatus.

Experimental investigation of air side heat transfer and fluid flow performances of multi-port serpentine cross-flow mesochannel heat exchanger

International Nuclear Information System (INIS)

Siddiqui, Faisal A.; Dasgupta, Engr Sarbadaman; Fartaj, Amir

2012-01-01

Highlights: ► Air side heat transfer and flow characteristics of mesochannel cross-flow heat exchanger are studied experimentally. ► Hot ethylene glycol–water mixture (50:50) at constant mass flow rate is used against varying air flow. ► Air side heat transfer and fluid flow key parameters such as Nusselt number, Colburn factor, friction factor are obtained. ► General correlations are proposed for air side heat transfer and fluid flow parameters. - Abstract: Air side force convective heat transfer and flow characteristics of cross-flow mesochannel heat exchanger are investigated experimentally. A series of experiments representing 36 different operating conditions have been conducted on a finned mesochannel heat exchanger through the fully automated dynamic single-phase experimental facility which is capable of handling a wide variety of working fluids in air-to-liquid cross-flow orientation. The mesochannel heat exchanger is made of 15 aluminum slabs with arrays of wavy fins between slabs; 68 one millimeter circular diameter port located at each slab, and the air side frontal area of 304-mm × 304-mm. The ethylene glycol–water mixture as the working fluid in the liquid side was forced to flow through mesochannels maintaining constant inlet temperature and flow rate at 74 °C and 0.0345 kg/s respectively whereas the inlet flowing air into the arrays of wavy fins was changed at four different temperature levels from 28 °C to 43 °C. Frontal air velocity was altered in nine steps from 3 m/s to 11 m/s at each temperature level corresponding range of Reynolds number 752 a a ) and Colburn factor (j a ) were found higher in comparison with other studies.

Heat transfer in tube bundles of heat exchangers with flow baffles induced forced mixing

International Nuclear Information System (INIS)

AbuRomia, M.M.; Chu, A.W.; Cho, S.M.

1976-01-01

Thermal analysis of shell-and-tube heat exchangers is being investigated through geometric modeling of the unit configuration in addition to considering the heat transfer processes taking place within the tube bundle. The governing equations that characterize the heat transfer from the shell side fluid to the tube side fluid across the heat transfer tubewalls are indicated. The equations account for the heat transfer due to molecular conduction, turbulent thermal diffusion, and forced fluid mixing among various shell side fluid channels. The analysis, though general in principle, is being applied to the Clinch River Breeder Reactor Plant-Intermediate Heat Exchanger, which utilizes flow baffles appropriately designed for induced forced fluid mixing in the tube bundle. The results of the analysis are presented in terms of the fluid and tube wall temperature distributions of a non-baffled and baffled tube bundle geometry. The former case yields axial flow in the main bundle region while the latter is associated with axial/cross flow in the bundle. The radial components of the axial/cross flow yield the necessary fluid mixing that results in reducing the thermal unbalance among the heat transfer to the allowable limits. The effect of flow maldistribution, present on the tube or shell sides of the heat exchangers, in altering the temperature field of tube bundles is also noted

Heat transfer in a counterflow heat exchanger at low flow rates

International Nuclear Information System (INIS)

Hashimoto, A.; Hattori, N.; Naruke, K.

1995-01-01

A study was made of heat transfer in a double-tube heat exchanger at low flow rates of water. The temperatures of fluid and tube walls in the axial direction of tube were measured precisely at flow rate ratios of annulus to inner tube (or flow rate ratios of inner tube to annulus W i /W a , Re i approx. = 80 - 4000), W a /W i =0.1 - 1.1. In parallel with experiment, numerical calculation for forced-convection heat transfer was also carried out for laminar flows in the same tube configuration as experiment. Average over-all coefficients of heat transfer, obtained by experiments, indicate the same characteristics as numerical calculation in the examined range of flow rate ratio. Their experimental values, however, are somewhat larger than those of calculation at small values of flow rate ratio. (author)

Study on Fins' Effect of Boiling Flow in Millimeter Channel Heat Exchanger

Science.gov (United States)

Watanabe, Satoshi

2005-11-01

Recently, a lot of researches about compact heat exchangers with mini-channels have been carried out with the hope of obtaining a high-efficiency heat transfer, due to the higher ratio of surface area than existing heat exchangers. However, there are many uncertain phenomena in fields such as boiling flow in mini-channels. Thus, in order to understand the boiling flow in mini-channels to design high-efficiency heat exchangers, this work focused on the visualization measurement of boiling flow in a millimeter channel. A transparent acrylic channel (heat exchanger form), high-speed camera (2000 fps at 1024 x 1024 pixels), and halogen lamp (backup light) were used as the visualization system. The channel's depth is 2 mm, width is 30 mm, and length is 400 mm. In preparation for commercial use, two types of channels were experimented on: a fins type and a normal slit type (without fins). The fins are circular cylindrical obstacles (diameter is 5 mm) to promote heat transfer, set in a triangular array (distance between each center point is 10 mm). Especially in this work, boiling flow and heat transfer promotion in the millimeter channel heat exchanger with fins was evaluated using a high-speed camera.

The combined effects of wall longitudinal heat conduction and inlet fluid flow maldistribution in crossflow plate-fin heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Ranganayakulu, C. [Aeronautical Development Agency, Bangalore (India); Seetharamu, K.N. [School of Mechanical Engineering, Univ. of Southern Malaysia (KCP), Tronoh (Malaysia)

2000-05-01

An analysis of a crossflow plate-fin compact heat exchanger, accounting for the combined effect of two-dimensional longitudinal heat conduction through the exchanger wall and nonuniform inlet fluid flow distribution on both hot and cold fluid sides is carried out using a finite element method. Using the fluid flow maldistribution models, the exchanger effectiveness and its deterioration due to the combined effects of longitudinal heat conduction and flow nonuniformity are calculated for various design and operating conditions of the exchanger. It was found that the performance deteriorations are quite significant in some typical applications due to the combined effects of wall longitudinal heat conduction and inlet fluid flow nonuniformity on crossflow plate-fin heat exchanger. (orig.)

Development of gas-solid direct contact heat exchanger by use of axial flow cyclone

Energy Technology Data Exchange (ETDEWEB)

Shimizu, Akihiko; Yokomine, Takehiko [Kyushu University (Japan). Interdisciplinary Graduate School of Engineering Sciences; Nagafuchi, Tatsuro [Miura Co. Ltd., Matsuyamashi (Japan)

2004-10-01

A heat exchanger between particulate or granular materials and gas is developed. It makes use of a swirling gas flow similar to the usual cyclone separators but the difference from them is that the swirl making gas is issued into the cyclone chamber with downward axial velocity component. After it turns the flow direction near the bottom of the chamber, the low temperature gas receives heat from high temperature particles supplied from above at the chamber's center. Through this configuration, a direct contact and quasi counter-flow heat exchange pattern is realized so that the effective recovery of heat carried by particles is achieved. A model heat exchanger was manufactured via several numerical experiments and its performances of heat exchange as well as particle recovery were examined. Attaching a small particle diffuser below the particle-feeding nozzle brought about a drastic improvement of the heat exchange performance without deteriorating the particle recovery efficiency. The outlet gas temperature much higher than the particle outlet temperature was finally obtained, which is never realized in the parallel flow heat exchanger. (author)

Numerical simulation of flow field in shellside of heat exchanger in nuclear power plant

International Nuclear Information System (INIS)

Wang Xinliang; Qiu Jinrong; Gong Zili

2010-01-01

Heat exchanger is the important equipment of nuclear power plant. Numerical simulation can give the detail information inside the heat exchange, and has been an effective research method. The geometric structure of shell-and-tube heat exchanger is very complex and it is difficult to simulate the whole flow field presently. According to the structure characteristics of the heat exchanger, a periodic whole-section calculation model was presented. The numerical simulation of flow field in shellside of heat exchange of a nuclear power plant was done by using this model. The results of simulation show that heat transfer in the periodic section of the heat exchange is uniform, the heat transfer is enhanced by using baffles in heat exchange, and frictional resistance is primary from the effect of segmental baffles. (authors)

Investigation of the tube side flow distribution in heat exchangers

International Nuclear Information System (INIS)

AbuRomia, M.M.; Pyare, R.

1977-01-01

The tube side flow distribution in heat exchangers is being investigated through the solution of the governing equations of fluid mechanics with distributed resistances that simulate the presence of the tubes. The modeling scheme used in the analysis and the numerical methods of solving the governing equations are described. The analysis is applied to the CRBRP-Intermediate Heat Exchanger (IHX), where its tube side plenum is simulated by several models that approximate its spherical boundary. The flow field within the plenum and the distribution of the total flow rate among the tubes are determined by the analysis

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1996-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J I; Rodriques, R Jr [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1997-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Degradation of the performance of microchannel heat exchangers due to flow maldistribution

DEFF Research Database (Denmark)

Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Christensen, Dennis

2012-01-01

The effect of flow maldistribution on the performance of microchannel parallel plate heat exchangers is investigated using an established single blow numerical model and cyclic steady-state regenerator experiments. It is found that as the variation of the individual channel thickness...... in a particular stack (heat exchanger) increases the actual performance of the heat exchanger decreases significantly, deviating from the expected nominal performance. We show that this is due to both the varying fluid flow velocities in each individual channel and the thermal cross talk between the channels...

Effectiveness-ntu computation with a mathematical model for cross-flow heat exchangers

Directory of Open Access Journals (Sweden)

H. A. Navarro

2007-12-01

Full Text Available Due to the wide range of design possibilities, simple manufactured, low maintenance and low cost, cross-flow heat exchangers are extensively used in the petroleum, petrochemical, air conditioning, food storage, and others industries. In this paper a mathematical model for cross-flow heat exchangers with complex flow arrangements for determining epsilon -NTU relations is presented. The model is based on the tube element approach, according to which the heat exchanger outlet temperatures are obtained by discretizing the coil along the tube fluid path. In each cross section of the element, tube-side fluid temperature is assumed to be constant because the heat capacity rate ratio C*=Cmin/Cmax tends toward zero in the element. Thus temperature is controlled by effectiveness of a local element corresponding to an evaporator or a condenser-type element. The model is validated through comparison with theoretical algebraic relations for single-pass cross-flow arrangements with one or more rows. Very small relative errors are obtained showing the accuracy of the present model. epsilon -NTU curves for several complex circuit arrangements are presented. The model developed represents a useful research tool for theoretical and experimental studies on heat exchangers performance.

SCEPTIC, Pressure Drop, Flow Rate, Heat Transfer, Temperature in Reactor Heat Exchanger

International Nuclear Information System (INIS)

Kattchee, N.; Reynolds, W.C.

1975-01-01

1 - Nature of physical problem solved: SCEPTIC is a program for calculating pressure drop, flow rates, heat transfer rates, and temperature in heat exchangers such as fuel elements of typical gas or liquid cooled nuclear reactors. The effects of turbulent and heat interchange between flow passages are considered. 2 - Method of solution: The computation procedure amounts to a nodal of lumped parameter type of calculation. The axial mesh size is automatically selected to assure that a prescribed accuracy of results is obtained. 3 - Restrictions on the complexity of the problem: Maximum number of subchannels is 25, maximum number of heated surfaces is 46

Mathematical modelling of thermal and flow processes in vertical ground heat exchangers

Directory of Open Access Journals (Sweden)

Pater Sebastian

2017-12-01

Full Text Available The main task of mathematical modelling of thermal and flow processes in vertical ground heat exchanger (BHE-Borehole Heat Exchanger is to determine the unit of borehole depth heat flux obtainable or transferred during the operation of the installation. This assignment is indirectly associated with finding the circulating fluid temperature flowing out from the U-tube at a given inlet temperature of fluid in respect to other operational parameters of the installation.

Dynamics of the cross flow heat exchanger for heating purposes

Energy Technology Data Exchange (ETDEWEB)

Mueller, K [Karlsruhe Univ. (TH) (Germany, F.R.). Inst. fuer Mess- und Regelungstechnik mit Maschinenlaboratorium

1980-09-01

A series of publications is available on the dynamic behaviour of heat exchangers (or heat transmitters, respectively), the subject of which is to deal with direct methods or with refined starting models for this general theme. The bridging between both these manners of advance remained as a problem. The author tried in his own investigation to solve the problem, and indeed by the selection of the correct starting model. He succeeded in this way, in that he removed conceptually a finned pipe from an arbitrary place of a heat exchanger and, furthermore, cut out from this particular pipe an arbitrary section. This section now does not stand alone for itself because the processes, which occur upstream of this section at the air-side and the water-side, are the input quantities of the section, which changes them due to its static and dynamic behaviour and emits them again as output quantities. The author, therefore, treats at first the dynamic behaviour of the section, which is represented in a signal flow diagram and which is used to derive approximate solutions from it. Furthermore, the author discusses the evident derivation of the total behaviour of heat exchangers.

New counter flow heat exchanger designed for ventilation systems in cold climates

DEFF Research Database (Denmark)

Kragh, Jesper; Rose, Jørgen; Nielsen, Toke Rammer

2007-01-01

In cold climates, mechanical ventilation systems with highly efficient heat recovery will experience problems with condensing water from the extracted humid indoor air. If the condensed water changes to ice in the heat exchanger, the airflow rate will quickly fall due to the increasing pressure...... problem is therefore desirable. In this paper, the construction and test measurements of a new counter flow heat exchanger designed for cold climates are presented. The developed heat exchanger is capable of continuously defrosting itself without using supplementary heating. Other advantages...... of the developed beat exchanger are low pressure loss, cheap materials and a simple construction. The disadvantage is that the exchanger is big compared with other heat exchangers. In this paper, the new heat exchanger's efficiency is calculated theoretically and measured experimentally. The experiment shows...

Two-phase flow instability in a liquid nitrogen heat exchanger, 2

International Nuclear Information System (INIS)

Kondoh, Tetsuya; Fukuda, Kenji; Hasegawa, Shu; Yamada, Hidetomo; Ryu, Hiroyuki.

1988-01-01

Experimental and analytical investigations are conducted on flow instability in a vertically installed liquid nitrogen shell and tube type heat exchanger. The experiments are carried out by making use of water steam as a secondary fluid and it is observed that flow instability occurs in the range of small inlet flow rate. Mode analysis of the flow instability oscillation reveals that there exists a fundamental mode and its higher harmonics up to the fourth. As the period of the fundamental mode is nearly equal to the transit time for a fluid particle to travel through the heated tube, it is suggested that this flow instability is of the density wave type. It is shown that the amount of exchanged heat, as well as the pressure drop, decrease when unstable flow oscillation occurs. An analysis of the static heat transfer and pressure drop characteristics can simulate the experimental results in the stable region. Linear stability analysis is also carried out to yield the stability map as well as the period of flow oscillation, which proved to agree with the experimental data qualitatively. (author)

Flow analysis of an innovative compact heat exchanger channel geometry

International Nuclear Information System (INIS)

Vitillo, F.; Cachon, L.; Reulet, F.; Millan, P.

2016-01-01

Highlights: • An innovative compact heat transfer technology is proposed. • Experimental measurements are shown to validate the CFD model. • CFD simulations show various flow mechanisms. • Flow analysis is performed to study physical phenomena enhancing heat transfer. - Abstract: In the framework of CEA R&D program to develop an industrial prototype of sodium-cooled fast reactor named ASTRID, the present work aims to propose an innovative compact heat exchanger technology to provide solid technological basis for the utilization of a Brayton gas-power conversion system, in order to avoid the energetic sodium–water interaction if a traditional Rankine cycle was used. The aim of the present work is to propose an innovative compact heat exchanger channel geometry to potentially enhance heat transfer in such components. Hence, before studying the innovative channel performance, a solid experimental and numerical database is necessary to perform a preliminary thermal–hydraulic analysis. To do that, two experimental test sections are used: a Laser Doppler Velocimetry (LDV) test section and a Particle Image Velocimetry (PIV) test section. The acquired experimental database is used to validate the Anisotropic Shear Stress Transport (ASST) turbulence model. Results show a good agreement between LDV, PIV and ASST data for the pure aerodynamic flow. Once validated the numerical model, the innovative channel flow analysis is performed. Principal and secondary flow has been analyzed, showing a high swirling flow in the bend region and demonstrating that mixing actually occurs in the mixing zone. This work has to be considered as a step forward the preposition of a reliable high-performance component for application to ASTRID reactor as well as to any other industrial power plant dealing needing compact heat exchangers.

Experimental study of heat transfer in a transverse flow around the heat exchanger tubes bank by lead

International Nuclear Information System (INIS)

Berezin, A.N.; Grabezhnaya, V.A.; Mikheev, A.S.; Parfenov, A.S.

2014-01-01

The results of the work to determine the heat transfer coefficient in crossflow by lead of pipes are presented. The study was conducted at supercritical pressure in the water circuit. There was a significant inequality in the distribution of the heat flow in different rows of the bundle of heat exchange tubes of corridor location at crossflow their lead. The experimentally determined heat transfer coefficients from the lead differ substantially from those generally accepted recommendations for the calculation of heat transfer at cross flow of rod bundle by liquid metal. The experimental results are close to those obtained earlier on the model with cross flow of heat exchanger tubes bundle by lead alloy with bismuth [ru

Update heat exchanger designing principles

International Nuclear Information System (INIS)

Lipets, A.U.; Yampol'skij, A.E.

1985-01-01

Update heat exchanger design principles are analysed. Different coolant pattern in a heat exchanger are considered. It is suggested to rationally organize flow rates irregularity in it. Applying on heat exchanger designing measures on using really existing temperature and flow rate irregularities will permit to improve heat exchanger efficiency. It is expedient in some cases to artificially produce irregularities. In this connection some heat exchanger design principles must be reviewed now

Co-flow anode/cathode supply heat exchanger for a solid-oxide fuel cell assembly

Science.gov (United States)

Haltiner, Jr., Karl J.; Kelly, Sean M.

2005-11-22

In a solid-oxide fuel cell assembly, a co-flow heat exchanger is provided in the flow paths of the reformate gas and the cathode air ahead of the fuel cell stack, the reformate gas being on one side of the exchanger and the cathode air being on the other. The reformate gas is at a substantially higher temperature than is desired in the stack, and the cathode gas is substantially cooler than desired. In the co-flow heat exchanger, the temperatures of the reformate and cathode streams converge to nearly the same temperature at the outlet of the exchanger. Preferably, the heat exchanger is formed within an integrated component manifold (ICM) for a solid-oxide fuel cell assembly.

Heat transfer characteristics of a helical heat exchanger

International Nuclear Information System (INIS)

San, Jung-Yang; Hsu, Chih-Hsiang; Chen, Shih-Hao

2012-01-01

Heat transfer performance of a helical heat exchanger was investigated. The heat exchanger is composed of a helical tube with rectangular cross section and two cover plates. The ε–Ntu relation of the heat exchanger was obtained using a numerical method. In the analysis, the flow in the tube (helical flow) was considered to be mixed and the flow outside the tube (radial flow) was unmixed. In the experiment, the Darcy friction factor (f) and convective heat transfer coefficient (h) of the radial flow were measured. The radial flow was air and the helical flow was water. Four different channel spacing (0.5, 0.8, 1.2 and 1.6 mm) were individually considered. The Reynolds numbers were in the range 307–2547. Two correlations, one for the Darcy friction factor and the other for the Nusselt number, were proposed. - Highlights: ► We analyze the heat transfer characteristics of a helical heat exchanger and examine the effectiveness–Ntu relation. ► Increasing number of turns of the heat exchanger would slightly increase the effectiveness. ► There is an optimum Ntu value corresponding to a maximum effectiveness. ► We measure the Darcy friction factor and Nusselt number of the radial flow and examine the correlations.

Flow-induced vibration analysis of heat exchanger and steam generator designs

International Nuclear Information System (INIS)

Pettigrew, M.J.; Sylvestre, Y.; Campagna, A.O.

1977-08-01

Tube and shell heat exchange components such as steam generators, heat exchangers and condensers are essential parts of CANDU nuclear power stations. Excessive flow-induced vibration may cause tube failures by fatigue or more likely by fretting-wear. Such failures may lead to station shutdowns that are very undesirable in terms of lost production. Hence good performance and reliability dictate a thorough flow-induced vibration analysis at the design stage. This paper presents our approach and techniques in this respect. (author)

Radiation effects on heat transfer in heat exchangers, (2)

International Nuclear Information System (INIS)

Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

1980-01-01

In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

International Nuclear Information System (INIS)

Min, Ui Dong

1996-02-01

This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

Heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Schmidt, E L; Eisenmann, G; Hahne, E [Stuttgart Univ. (TH) (F.R. Germany). Inst. fuer Thermodynamik und Waermetechnik

1976-04-01

A survey is presented on publications on design, heat transfer, form factors, free convection, evaporation processes, cooling towers, condensation, annular gap, cross-flowed cylinders, axial flow through a bundle of tubes, roughnesses, convective heat transfer, loss of pressure, radiative heat transfer, finned surfaces, spiral heat exchangers, curved pipes, regeneraters, heat pipes, heat carriers, scaling, heat recovery systems, materials selection, strength calculation, control, instabilities, automation of circuits, operational problems and optimization.

Analysis of flow induced vibration in heat exchangers

International Nuclear Information System (INIS)

Beek, A.W. van

1977-01-01

A description will be given of three different types of heat exchangers developed by the Dutch Nuclear Industry Group ''Neratoom'' in cooperation with TNO for the sodium-cooled fast breeder reactor SNR-300 at Kalkar. Moreover, the research related with flow induced vibrations carried out by TNO (Organization for Applied Scientific Research) will be presented. The flow induced forces on the tubes of the straight-tube steam generators were measured at the inlet and outlet section where partial crossflow occurs. With the measured flow induced forces the response of a tube was calculated as a function of the tube-to-supportbush clearances taking into account the non-linear damping effects from the sodium. The theoretical results showed that for this particular design no tube impact damage is to be expected which was confirmed later by a full scale experiment. Special attention will be devoted to the steam generator with helical-coil tube-bundles, where the sodium flows in a counter cross-flow over the tube-bundle. Extensive measurements of the power spectra of the flow induced forces were carried out since no information could be found in the literature. The vibration analysis will be presented and vibration modes of the entire bundle will be compared with experimentally obtained results. Finally a description of the vibration tests to be carried out on the intermediate heat exchanger (IHX) will be presented. (author)

Analysis of flow induced vibration in heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Beek, A.W. van [Institute for Mechanical Constructions TNO, Delft (Netherlands)

1977-12-01

A description will be given of three different types of heat exchangers developed by the Dutch Nuclear Industry Group ''Neratoom'' in cooperation with TNO for the sodium-cooled fast breeder reactor SNR-300 at Kalkar. Moreover, the research related with flow induced vibrations carried out by TNO (Organization for Applied Scientific Research) will be presented. The flow induced forces on the tubes of the straight-tube steam generators were measured at the inlet and outlet section where partial crossflow occurs. With the measured flow induced forces the response of a tube was calculated as a function of the tube-to-supportbush clearances taking into account the non-linear damping effects from the sodium. The theoretical results showed that for this particular design no tube impact damage is to be expected which was confirmed later by a full scale experiment. Special attention will be devoted to the steam generator with helical-coil tube-bundles, where the sodium flows in a counter cross-flow over the tube-bundle. Extensive measurements of the power spectra of the flow induced forces were carried out since no information could be found in the literature. The vibration analysis will be presented and vibration modes of the entire bundle will be compared with experimentally obtained results. Finally a description of the vibration tests to be carried out on the intermediate heat exchanger (IHX) will be presented. (author)

Passive flow heat exchanger simulation for power generation from solar pond using thermoelectric generators

Science.gov (United States)

Baharin, Nuraida'Aadilia; Arzami, Amir Afiq; Singh, Baljit; Remeli, Muhammad Fairuz; Tan, Lippong; Oberoi, Amandeep

2017-04-01

In this study, a thermoelectric generator heat exchanger system was designed and simulated for electricity generation from solar pond. A thermoelectric generator heat exchanger was studied by using Computational Fluid Dynamics to simulate flow and heat transfer. A thermoelectric generator heat exchanger designed for passive in-pond flow used in solar pond for electrical power generation. A simple analysis simulation was developed to obtain the amount of electricity generated at different conditions for hot temperatures of a solar pond at different flow rates. Results indicated that the system is capable of producing electricity. This study and design provides an alternative way to generate electricity from solar pond in tropical countries like Malaysia for possible renewable energy applications.

Analysis of a double pipe heat exchanger performance by use of porous baffles and pulsating flow

International Nuclear Information System (INIS)

Targui, N.; Kahalerras, H.

2013-01-01

Highlights: • A double pipe heat exchanger performance is numerically studied. • Use of porous baffles and pulsating flow to enhance heat exchanger efficiency. • The governing equations are solved by the control volume method. • The efficiency increases with the amplitude and frequency of pulsation. • The highest values of are obtained when only hot fluid is pulsating (Case3). - Abstract: A numerical investigation is carried out to analyze the effect of porous baffles and flow pulsation on a double pipe heat exchanger performance. The hot fluid flows in the inner cylinder, whereas the cold fluid circulates in the annular gap. The Darcy–Brinkman–Forchheimer model is adopted to describe the flow in the porous regions and the finite volume method is used to solve the governing equations with the appropriate boundary conditions. The effects of the amplitude and frequency of pulsation, as well as the porous baffles permeability on the flow structure and the heat exchanger efficiency are analyzed. The results reveal that the addition of an oscillating component to the mean flow affects the flow structure, and enhances the heat transfer in comparison to the steady non pulsating flow. The highest heat exchanger performance is obtained when only the flow of the hot fluid is pulsating

Cryogenic Heat Exchanger with Turbulent Flows

Science.gov (United States)

Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

2012-01-01

An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

Analysis of radiative heat transfer impact in cross-flow tube and fin heat exchangers

Directory of Open Access Journals (Sweden)

Hanuszkiewicz-Drapała Małgorzata

2016-03-01

Full Text Available A cross-flow, tube and fin heat exchanger of the water – air type is the subject of the analysis. The analysis had experimental and computational form and was aimed for evaluation of radiative heat transfer impact on the heat exchanger performance. The main element of the test facility was an enlarged recurrent segment of the heat exchanger under consideration. The main results of measurements are heat transfer rates, as well as temperature distributions on the surface of the first fin obtained by using the infrared camera. The experimental results have been next compared to computational ones coming from a numerical model of the test station. The model has been elaborated using computational fluid dynamics software. The computations have been accomplished for two cases: without radiative heat transfer and taking this phenomenon into account. Evaluation of the radiative heat transfer impact in considered system has been done by comparing all the received results.

Heat exchanger performance monitoring guidelines

International Nuclear Information System (INIS)

Stambaugh, N.; Closser, W. Jr.; Mollerus, F.J.

1991-12-01

Fouling can occur in many heat exchanger applications in a way that impedes heat transfer and fluid flow and reduces the heat transfer or performance capability of the heat exchanger. Fouling may be significant for heat exchanger surfaces and flow paths in contact with plant service water. This report presents guidelines for performance monitoring of heat exchangers subject to fouling. Guidelines include selection of heat exchangers to monitor based on system function, safety function and system configuration. Five monitoring methods are discussed: the heat transfer, temperature monitoring, temperature effectiveness, delta P and periodic maintenance methods. Guidelines are included for selecting the appropriate monitoring methods and for implementing the selected methods. The report also includes a bibliography, example calculations, and technical notes applicable to the heat transfer method

Theoretical and experimental investigation of wickless heat pipes flat plate solar collector with cross flow heat exchanger

International Nuclear Information System (INIS)

Hussein, H.M.S.

2007-01-01

In this work, a wickless heat pipes flat plate solar collector with a cross flow heat exchanger was investigated theoretically and experimentally under the meteorological conditions of Cairo, Egypt. The author's earlier simulation program of wickless heat pipes flat plate solar water heaters was modified to be valid for the present type of wickless heat pipes solar collector by including the solution of the dimensionless governing equations of the present analysis. For verifying the modified simulation program, a wickless heat pipes flat plate solar collector with a cross flow heat exchanger was designed, constructed, and tested at different meteorological conditions and operating parameters. These parameters include different cooling water mass flow rates and different inlet cooling water temperatures. The comparison between the experimental results and their corresponding simulated ones showed considerable agreement. Under different climatic conditions, the experimental and theoretical results showed that the optimal mass flow rate is very close to the ASHRAE standard mass flow rate for testing conventional flat plate solar collectors. Also, the experimental and theoretical results indicated that the number of wickless heat pipes has a significant effect on the collector efficiency

Heat transfer in intermediate heat exchanger under low flow rate conditions

International Nuclear Information System (INIS)

Mochizuki, H.

2008-01-01

The present paper describes the heat transfer in intermediate heat exchangers (IHXs) of liquid metal cooled fast reactors when flow rate is low such as a natural circulation condition. Although empirical correlations of heat transfer coefficients for IHX were derived using test data at the fast reactor 'Monju' and 'Joyo' and also at the 50 MW steam generator facility, the heat transfer coefficient was very low compared to the well known correlation for liquid metals proposed by Seban-Shimazaki. The heat conduction in IHX was discussed as a possible cause of the low Nusselt number. As a result, the heat conduction is not significant under the natural circulation condition, and the heat conduction term in the energy equation can be neglected in the one-dimensional plant dynamics calculation. (authors)

Two models for the dynamics of a cross flow heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Hopkinson, A [Control and Instrumentation Division, Atomic Energy Establishment, Winfrith, Dorchester, Dorset (United Kingdom)

1962-12-15

Two models of a cross flow heat exchanger, a concentric tube counter flow model and a cross flow model, are studied theoretically. Differential equations describing the behaviour of the models are derived and from them equations for the steady state temperatures and the temperature transfer functions are obtained. (author)

Quasi-steady-state model of a counter flow air-to-air heat exchanger with phase change

DEFF Research Database (Denmark)

Rose, Jørgen; Nielsen, Toke Rammer; Kragh, Jesper

2008-01-01

-exchanger. Developing highly efficient heat-exchangers and strategies to avoid/remove frost formation implies the use of detailed models to predict and evaluate different heat-exchanger designs and strategies. This paper presents a quasi-steady-state model of a counter-flow air-to-air heat-exchanger that takes...

Comparing heat flow models for interpretation of precast quadratic pile heat exchanger thermal response tests

DEFF Research Database (Denmark)

Alberdi Pagola, Maria; Poulsen, Søren Erbs; Loveridge, Fleur

2018-01-01

This paper investigates the applicability of currently available analytical, empirical and numerical heat flow models for interpreting thermal response tests (TRT) of quadratic cross section precast pile heat exchangers. A 3D finite element model (FEM) is utilised for interpreting five TRTs by in...

Numerical Analysis of Flow Distribution in a Sodium Chamber of a Finned-tube Sodium-to-Air Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Jo, Youngchul; Son, Seokkwon; Kim, Hyungmo; Eoh, Jaehyuk; Jeong, Jiyoung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-10-15

DHR systems consist of two diverse heat removal loops such as passive and active DHR systems, and the heat load imposed on the primary sodium pool is safely rejected into the environment through different kinds of sodium-to-air heat exchangers, e.g. M-shape and helical-coil type air-coolers. The former is called as an FHX(Forced-draft sodium-to-air Heat Exchanger) and the latter is simply called as an AHX(natural-draft sodium-to-Air Heat Exchanger). In a general sodium-to-air heat exchanger design, convection resistance in a shell-side air flow path becomes dominant factor affecting the mechanism of conjugate heat transfer from the sodium flow inside the tube to the air path across the sodium tube wall. Hence verification of the flow and heat transfer characteristics is one of the most important tasks to demonstrate decay heat removal performance. To confirm a kind of ultimate heat sink heat exchanger, a medium-scale Sodium thermal-hydraulic Experiment Loop for Finned-tube sodium-to-Air Heat exchanger (here after called the SELFA) has been designed and is recently being constructed at KAERI site. The introduction of the flow baffle inside the upper sodium chamber of the model FHX unit in the SELFA facility is briefly proposed and discussed as well. The present study aims at introducing a flow baffle design inside the upper sodium chamber to make more equalized flowrates flowing into each heat transfer tube of the model FHX unit. In the cases without the flow baffle geometry, it was observed lager discrepancies in flowrates at the heat transfer tubes. However it was also found that those kinds of discrepancies could be definitely decreased at around 1/10 by employing a flow baffle.

Liquid-Metal/Water Direct Contact Heat Exchange: Flow Visualization, Flow Stability, and Heat Transfer Using Real-Time X-Ray Imaging

International Nuclear Information System (INIS)

Abdulla, Sherif H.; Liu Xin; Anderson, Mark H.; Bonazza, Riccardo; Corradini, Michael L.; Cho, Dae; Page, Richard

2005-01-01

Advanced reactor system designs are being considered with liquid-metal cooling connected to a steam power cycle. In addition, current reactor safety systems are considering auxiliary cooling schemes that assure ex-vessel debris coolability utilizing direct water injection into molten material pools to achieve core quenching and eventual coolability. The phenomenon common in both applications is direct contact heat exchange. The current study focuses on detailed measurements of liquid-metal/water direct contact heat exchange that is directly applicable to improvements in effective heat transfer in devices that are being considered for both of these purposes.In this study, a test facility was designed at the University of Wisconsin-Madison to map the operating range of liquid-metal/water direct contact heat exchange. The test section (184-cm height, 45.75-cm width, and 10-cm depth) is a rectangular slice of a larger heat exchange device. This apparatus was used not only to provide measurements of integral thermal performance (i.e., volumetric heat transfer coefficient), but also local heat transfer coefficients in a bubbly flow regime with X-ray imaging based on measured parameters such as bubble formation time, bubble rise velocity, and bubble diameters.To determine these local heat transfer coefficients, a complete methodology of the X-ray radiography for two-phase flow measurement has been developed. With this methodology, a high-energy X-ray imaging system is optimized for our heat exchange experiments. With this real-time, large-area, high-energy X-ray imaging system, the two-phase flow was quantitatively visualized. An efficient image processing strategy was developed by combining several optimal digital image-processing algorithms into a software computational tool written in MATLAB called T-XIP. Time-dependent heat transfer-related variables such as bubble volumes and velocities, were determined. Finally, an error analysis associated with these measurements

Performance evaluation of cryogenic counter-flow heat exchangers with longitudinal conduction, heat in-leak and property variations

Science.gov (United States)

Jiang, Q. F.; Zhuang, M.; Zhu, Z. G.; Y Zhang, Q.; Sheng, L. H.

2017-12-01

Counter-flow plate-fin heat exchangers are commonly utilized in cryogenic applications due to their high effectiveness and compact size. For cryogenic heat exchangers in helium liquefaction/refrigeration systems, conventional design theory is no longer applicable and they are usually sensitive to longitudinal heat conduction, heat in-leak from surroundings and variable fluid properties. Governing equations based on distributed parameter method are developed to evaluate performance deterioration caused by these effects. The numerical model could also be applied in many other recuperators with different structures and, hence, available experimental data are used to validate it. For a specific case of the multi-stream heat exchanger in the EAST helium refrigerator, quantitative effects of these heat losses are further discussed, in comparison with design results obtained by the common commercial software. The numerical model could be useful to evaluate and rate the heat exchanger performance under the actual cryogenic environment.

Forced convective and subcooled flow boiling heat transfer to pure water and n-heptane in an annular heat exchanger

International Nuclear Information System (INIS)

Peyghambarzadeh, S.M.; Sarafraz, M.M.; Vaeli, N.; Ameri, E.; Vatani, A.; Jamialahmadi, M.

2013-01-01

Highlights: ► The cooling performance of water and n-heptane is compared during subcooled flow boiling. ► Although n-heptane leaves the heat exchanger warmer it has a lower heat transfer coefficient. ► Flow rate, heat flux and degree of subcooling have direct effect on heat transfer coefficient. ► The predictions of some correlations are evaluated against experimental data. - Abstract: In this research, subcooled flow boiling heat transfer coefficients of pure n-heptane and distilled water at different operating conditions have been experimentally measured and compared. The heat exchanger consisted of vertical annulus which is heated from the inner cylindrical heater with variable heat flux (less than 140 kW/m 2 ). Heat flux is varied so that two different flow regimes from single phase forced convection to nucleate boiling condition are created. Meanwhile, liquid flow rate is changed in the range of 2.5 × 10 −5 –5.8 × 10 −5 m 3 /s to create laminar up to transition flow regimes. Three subcooling levels including 10, 20 and 30 °C are also considered. Experimental results demonstrated that subcooled flow boiling heat transfer coefficient increases when higher heat flux, higher liquid flow rate and greater subcooling level are applied. Furthermore, influence of the operating conditions on the bubbles generation on the heat transfer surface is also discussed. It is also shown that water is better cooling fluid in comparison with n-heptane

Heat exchanger

International Nuclear Information System (INIS)

Leigh, D.G.

1976-01-01

The arrangement described relates particularly to heat exchangers for use in fast reactor power plants, in which heat is extracted from the reactor core by primary liquid metal coolant and is then transferred to secondary liquid metal coolant by means of intermediate heat exchangers. One of the main requirements of such a system, if used in a pool type fast reactor, is that the pressure drop on the primary coolant side must be kept to a minimum consistent with the maintenance of a limited dynamic head in the pool vessel. The intermediate heat exchanger must also be compact enough to be accommodated in the reactor vessel, and the heat exchanger tubes must be available for inspection and the detection and plugging of leaks. If, however, the heat exchanger is located outside the reactor vessel, as in the case of a loop system reactor, a higher pressure drop on the primary coolant side is acceptable, and space restriction is less severe. An object of the arrangement described is to provide a method of heat exchange and a heat exchanger to meet these problems. A further object is to provide a method that ensures that excessive temperature variations are not imposed on welded tube joints by sudden changes in the primary coolant flow path. Full constructional details are given. (U.K.)

Air-side performance of a parallel-flow parallel-fin (PF{sup 2}) heat exchanger in sequential frosting

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States)

2010-09-15

The thermal-hydraulic performance in periodic frosting conditions is experimentally studied for the parallel-flow parallel-fin heat exchanger, henceforth referred to as a PF{sup 2} heat exchanger, a new style of heat exchanger that uses louvered bent fins on flat tubes to enhance water drainage when the flat tubes are horizontal. Typically, it takes a few frosting/defrosting cycles to come to repeatable conditions. The criterion for the initiation of defrost and a sufficiently long defrost period are determined for the test PF{sup 2} heat exchanger and test condition. The effects of blower operation on the pressure drop, frost accumulation, water retention, and capacity in time are compared under the conditions of 15 sequential frosting cycles. Pressure drop across the heat exchanger and overall heat transfer coefficient are quantified under frost conditions as functions of the air humidity and air face velocity. The performances of two types of flat-tube heat exchangers, PF{sup 2} heat exchanger and conventional parallel-flow serpentine-fin (PFSF) heat exchanger, are compared and the results obtained are presented. (author)

Numerical study of heat transfer characteristics in BOG heat exchanger

Science.gov (United States)

Yan, Yan; Pfotenhauer, John M.; Miller, Franklin; Ni, Zhonghua; Zhi, Xiaoqin

2016-12-01

In this study, a numerical study of turbulent flow and the heat transfer process in a boil-off liquefied natural gas (BOG) heat exchanger was performed. Finite volume computational fluid dynamics and the k - ω based shear stress transport model were applied to simulate thermal flow of BOG and ethylene glycol in a full-sized 3D tubular heat exchanger. The simulation model has been validated and compared with the engineering specification data from its supplier. In order to investigate thermal characteristics of the heat exchanger, velocity, temperature, heat flux and thermal response were studied under different mass flowrates in the shell-side. The shell-side flow pattern is mostly determined by viscous forces, which lead to a small velocity and low temperature buffer area in the bottom-right corner of the heat exchanger. Changing the shell-side mass flowrate could result in different distributions of the shell-side flow. However, the distribution in the BOG will remain in a relatively stable pattern. Heat flux increases along with the shell-side mass flowrate, but the increase is not linear. The ratio of increased heat flux to the mass flow interval is superior at lower mass flow conditions, and the threshold mass flow for stable working conditions is defined as greater than 0.41 kg/s.

Behavior of cross flow heat exchangers during the cooling and dehumidification of air

Energy Technology Data Exchange (ETDEWEB)

Ober, C [Karlsruhe Univ. (TH) (Germany, F.R.). Inst. fuer Mess- und Regelungstechnik mit Maschinenlaboratorium

1980-09-01

The task of cross flow heat exchangers in room air engineering consists on the one hand in heating up the air and, on the other hand, in the simultaneous cooling and dehumidification. The facilities used for this purpose generally are multi-row finned pipe heat exchangers which when used for cooling contain cold water or brine as the working fluid. The use of directly evaporating freezing mixtures may not be included in this consideration. The model establishment for the dynamic and the static behavior of multi-row cross flow heat exchangers during cooling and dehumidification of air has been derived in this contribution. The representation is performed for the dynamic case in the complex, display range of the Laplace transformation. A comparison with experimental results can be done very simply by means of measurements of the frequency-responce curves in the form of Bode diagrams. The description of the static behaviour may be applied as a basis for humidity controls with more favourable energy utilization.

Heat exchanger vibration

International Nuclear Information System (INIS)

Richards, D.J.W.

1977-01-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

Heat exchanger vibration

Energy Technology Data Exchange (ETDEWEB)

Richards, D J.W. [CERL, CEGB, Leatherhead, Surrey (United Kingdom)

1977-12-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration.

3D CFD fluid flow and thermal analyses of a new design of plate heat exchanger

Directory of Open Access Journals (Sweden)

Pianko-Oprych Paulina

2017-03-01

Full Text Available The paper presents a Computational Fluid Dynamics (CFD numerical study for a new design of a plate heat exchanger with two different flow patterns. The impact of geometric characteristics of the two studied geometries of exchanger plates on the intensification process of heat transfer was considered. The velocity, temperature and pressure distributions along the heat exchanger were examined. The CFD results were validated against experimental data and a good agreement was achieved. The results revealed that geometrical arrangement of the plates strongly influence the fluid flow. An increase in the Reynolds number led to lowering the friction factor value and increasing the pressure drop. The configuration II of the plate heat exchanger resulted in lower outlet hot fluid temperature in comparison with the configuration I, which means improvement of heat transfer.

CFD analysis of the two-phase bubbly flow characteristics in helically coiled rectangular and circular tube heat exchangers

Science.gov (United States)

Hussain, Alamin; Fsadni, Andrew M.

2016-03-01

Due to their ease of manufacture, high heat transfer efficiency and compact design, helically coiled heat exchangers are increasingly being adopted in a number of industries. The higher heat transfer efficiency over straight pipes is due to the secondary flow that develops as a result of the centrifugal force. In spite of the widespread use of helically coiled heat exchangers, and the presence of bubbly two-phase flow in a number of systems, very few studies have investigated the resultant flow characteristics. This paper will therefore present the results of CFD simulations for the two-phase bubbly flow in helically coiled heat exchangers as a function of the volumetric void fraction and the tube cross-section design. The CFD results are compared to the scarce flow visualisation experimental results available in the open literature.

Analysis of Turbulence Models in a Cross Flow Pin Fin Micro-Heat Exchanger

National Research Council Canada - National Science Library

Lind, Eric

2002-01-01

... of their physical significance to the complex flow environment of a pin fin, cross flow, micro-heat exchanger. Applications of this research include cooling of turbine blades and of closely spaced electronics.

CFD analysis of the two-phase bubbly flow characteristics in helically coiled rectangular and circular tube heat exchangers

Directory of Open Access Journals (Sweden)

Hussain Alamin

2016-01-01

Full Text Available Due to their ease of manufacture, high heat transfer efficiency and compact design, helically coiled heat exchangers are increasingly being adopted in a number of industries. The higher heat transfer efficiency over straight pipes is due to the secondary flow that develops as a result of the centrifugal force. In spite of the widespread use of helically coiled heat exchangers, and the presence of bubbly two-phase flow in a number of systems, very few studies have investigated the resultant flow characteristics. This paper will therefore present the results of CFD simulations for the two-phase bubbly flow in helically coiled heat exchangers as a function of the volumetric void fraction and the tube cross-section design. The CFD results are compared to the scarce flow visualisation experimental results available in the open literature.

Numerical simulation of two phase flows in heat exchangers

International Nuclear Information System (INIS)

Grandotto Biettoli, M.

2006-04-01

The author gives an overview of his research activity since 1981. He first gives a detailed presentation of properties and equations of two-phase flows in heat exchangers, and of their mathematical and numerical investigation: semi-local equations (mass conservation, momentum conservation and energy conservation), homogenized conservation equations (mass, momentum and enthalpy conservation, boundary conditions), equation closures, discretization, resolution algorithm, computational aspects and applications. Then, he reports the works performed in the field of turbulent flows, hyperbolic methods, low Mach methods, the Neptune project, and parallel computing

Oscillating-flow loss test results in rectangular heat exchanger passages

Science.gov (United States)

Wood, J. Gary

1991-01-01

Test results of oscillating flow losses in rectangular heat exchanger passages of various aspect ratios are given. This work was performed in support of the design of a free-piston Stirling engine (FPSE) for a dynamic space power conversion system. Oscillating flow loss testing was performed using an oscillating flow rig, which was based on a variable stroke and variable frequency linear drive motor. Tests were run over a range of oscillating flow parameters encompassing the flow regimes of the proposed engine design. Test results are presented in both tabular and graphical form and are compared against analytical predictions.

Low flow velocity, fine-screen heat exchangers and vapor-cooled cryogenic current leads

International Nuclear Information System (INIS)

Steyert, W.A.; Stone, N.J.

1978-09-01

The design, construction, and testing of three compact, low temperature heat exchangers are reported. A method is given for the construction of a small (approximately = 20-cm 3 volume) exchanger that can handle 6 g/s helium flow with low pressure drops (ΔP/P = 10 percent) and adequate heat transfer (N/sub tu/ = 3). The use of screen for simple, vapor-cooled current leads into cryogenic systems is also discussed

Method of relative comparison of the thermohydraulic efficiency of heat exchange intensification in channels of heat-exchange surfaces

International Nuclear Information System (INIS)

Dubrovskij, E.V.; Vasil'ev, V.Ya.

2002-01-01

One introduces a technique to compare relatively thermohydraulic efficiency of heat transfer intensification in channels of heat exchange surfaces of any design types. It is shown that one should compare thermohydraulic efficiency of heat exchange intensification as to the thermal power of heat exchangers and pressure losses in channels with turbulators and in polished channels of heat exchange surfaces on the basis of dimensions of heat exchangers, their heat exchange surfaces and at similar (as to Re numbers) modes of coolant flow [ru

Assessment of flow induced vibration in a sodium-sodium heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Prakash, V. [Fast Reactor Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu (India)], E-mail: prakash@igcar.gov.in; Thirumalai, M.; Prabhakar, R.; Vaidyanathan, G. [Fast Reactor Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam, Tamil Nadu (India)

2009-01-15

The 500 MWe Prototype Fast Breeder Reactor (PFBR) is under construction at Kalpakkam. It is a liquid metal sodium cooled pool type fast reactor with all primary components located inside a sodium pool. The heat produced due to fission in the core is transported by primary sodium to the secondary sodium in a sodium to sodium Intermediate Heat Exchanger (IHX), which in turn is transferred to water in the steam generator. PFBR IHX is a shell and tube type heat exchanger with primary sodium on shell side and secondary sodium in the tube side. Since IHX is one of the critical components placed inside the radioactive primary sodium, trouble-free operation of the IHX is very much essential for power plant availability. To validate the design and the adequacy of the support system provided for the IHX, flow induced vibration (FIV) experiments were carried out in a water test loop on a 60 deg. sector model. This paper discusses the flow induced vibration measurements carried out in 60 deg. sector model of IHX, the modeling criteria, the results and conclusion.

Numerical Investigation on the Flow and Heat Transfer Characteristics of Supercritical Liquefied Natural Gas in an Airfoil Fin Printed Circuit Heat Exchanger

OpenAIRE

Zhongchao Zhao; Kai Zhao; Dandan Jia; Pengpeng Jiang; Rendong Shen

2017-01-01

As a new kind of highly compact and efficient micro-channel heat exchanger, the printed circuit heat exchanger (PCHE) is a promising candidate satisfying the heat exchange requirements of liquefied natural gas (LNG) vaporization at low and high pressure. The effects of airfoil fin arrangement on heat transfer and flow resistance were numerically investigated using supercritical liquefied natural gas (LNG) as working fluid. The thermal properties of supercritical LNG were tested by utilizing t...

Experiments on vibration of heat exchanger tube arrays in cross flow

International Nuclear Information System (INIS)

Blevins, R.D.; Gibert, R.J.; Villard, B.

1981-08-01

A series of tests have been made at the Commissariat a l'Energie Atomique, in cooperation with General Atomic Company, SAN DIEGO (U.S.A.) on the flow-induced vibration of heat exchanger tube bundles in cross flow. These tests were made in air on tube bundles which simulated heat exchangers in the high temperature gas cooled reactors. The tests were of two types. In the first type, an instrumented tube was inserted at various locations into a tube bundle. Measurements were made of pressure at a number of points along the tube and about the circumference of the tube. These measurements were processed to obtain the spectra of turbulent pressure fluctuations on the tube, the spanwise correlation and the lift force. The second set of tests was made on tube bundles with flexible tubes. As the flow velocity was increased, these tests clearly show an instability. Nine tube configurations were tested with both plastic and metallic tubes and the effect of tube-to-tube difference in natural frequency was investigated

Heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Harada, F; Yanagida, T; Fujie, K; Futawatari, H

1975-04-30

The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

Modeling pressure drop of inclined flow through a heat exchanger for aero-engine applications

International Nuclear Information System (INIS)

Missirlis, D.; Yakinthos, K.; Storm, P.; Goulas, A.

2007-01-01

In the present work further numerical predictions for the flow field through a specific type of a heat exchanger, which is planned to be used in the exhaust nozzle of aircraft engines. In order to model the flow field through the heat exchanger, a porous medium model is used based on a simple quadratic relation, which connects the pressure drop with the inlet air velocity in the external part of the heat exchanger. The aim of this work is to check the applicability of the quadratic law in a variety of velocity inlet conditions configured by different angles of attack. The check is performed with CFD and the results are compared with new available experimental data for these inlet conditions. A detailed qualitative analysis shows that although the quadratic law has been derived for a zero angle of attack, it performs very well for alternative non-zero angles. These observations are very helpful since this simple pressure drop law can be used for advanced computations where the whole system of the exhaust nozzle together with the heat exchangers can be modeled within a holistic approach

Experimental and Numerical Design and Optimization of a Counter-Flow Heat Exchanger

Directory of Open Access Journals (Sweden)

Bahrami Salman

2018-01-01

Full Text Available A new inexpensive counter-flow heat exchanger has been designed and optimized for a vapor-compression cooling system in this research. The main aim is to experimentally and numerically evaluate the effect of an internal heat exchanger (IHX adaptation in an automotive air conditioning system. In this new design of IHX, the high-pressure liquid passes through the central channel and the low-pressure vapor flows in several parallel channels in the opposite direction. The experimental set-up has been made up of original components of the air conditioning system of a medium sedan car, specially designed and built to analyze vehicle A/C equipment under real operating conditions. The results show that this compact IHX may achieve up to 10% of the evaporator capacity while low pressure drop will be imposed on this refrigeration cycle. Also, they confirm considerable decrease of compressor power consumption (CPC, which is intensified at higher evaporator air flow. A significant improvement of the coefficient of performance (COP is achieved with the IHX employment too. The influence of operating conditions has been also discussed in this paper. Finally, numerical analyses have been briefly presented, which bring more details of the flow behavior and heat transfer phenomena, and help to determine the optimal arrangement of channels.

Flow induced vibration in shell and tube heat exchangers

International Nuclear Information System (INIS)

Soper, B.M.H.

1981-01-01

Assessing heat exchanger designs, from the standpoint of flow induced vibration, is becoming increasingly important as shell side flow velocities are increased in a quest for better thermal performance. This paper reviews the state of the art concerning the main sources of vibration excitation, i.e. vortex shedding resonance, turbulent buffeting, fluidelastic instability and acoustic resonance, as well as the structural dynamics of the tubes. It is concluded that there are many areas which require further investigation but there are sufficient data available at present to design, with reasonable confidence, units that will be free from flow induced vibration. Topics which are considered to be key areas for further work are listed

Magnetic heat pump flow director

Science.gov (United States)

Howard, Frank S. (Inventor)

1995-01-01

A fluid flow director is disclosed. The director comprises a handle body and combed-teeth extending from one side of the body. The body can be formed of a clear plastic such as acrylic. The director can be used with heat exchangers such as a magnetic heat pump and can minimize the undesired mixing of fluid flows. The types of heat exchangers can encompass both heat pumps and refrigerators. The director can adjust the fluid flow of liquid or gas along desired flow directions. A method of applying the flow director within a magnetic heat pump application is also disclosed where the comb-teeth portions of the director are inserted into the fluid flow paths of the heat pump.

Performance test of miniature heat exchangers with microchannels

International Nuclear Information System (INIS)

Hong, Yong Ju; Koh, Deuk Yong

2005-01-01

Etched microchannel heat exchanger, a subfield within MEMS, has high heat flux capability. This capability makes microchannels well-suited for a wide variety of application of cooling and chemical reaction. In this study, counter flow type miniature heat exchangers, which have flat metal plates with chemically etched microchannels, were manufactured by brazing method. Four type of the heat exchangers, which have straight microchannels, wavy shape microchannels, pin-fin channels and serpentine shape microchannels, were investigated to compare their thermal and hydraulic performance. Gas to gas heat exchange experiments were performed to measure the pressure drop and effectiveness of the heat exchangers at given gas flow rates and temperature difference

Numerical simulation of turbine cascade flow with blade-fluid heat exchange

Czech Academy of Sciences Publication Activity Database

Louda, Petr; Sváček, P.; Fořt, J.; Fürst, J.; Halama, J.; Kozel, Karel

2013-01-01

Roč. 219, č. 13 (2013), s. 7206-7214 ISSN 0096-3003 R&D Projects: GA ČR(CZ) GAP101/10/1329 Institutional support: RVO:61388998 Keywords : turbomachinery * heat exchange * turbulent flow * coupled problem Subject RIV: BA - General Mathematics Impact factor: 1.600, year: 2013

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Linning, D.L.

1976-01-01

A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

Modeling heat efficiency, flow and scale-up in the corotating disc scraped surface heat exchanger

DEFF Research Database (Denmark)

Friis, Alan; Szabo, Peter; Karlson, Torben

2002-01-01

A comparison of two different scale corotating disc scraped surface heat exchangers (CDHE) was performed experimentally. The findings were compared to predictions from a finite element model. We find that the model predicts well the flow pattern of the two CDHE's investigated. The heat transfer...... performance predicted by the model agrees well with experimental observations for the laboratory scale CDHE whereas the overall heat transfer in the scaled-up version was not in equally good agreement. The lack of the model to predict the heat transfer performance in scale-up leads us to identify the key...

Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

Science.gov (United States)

Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

2018-02-01

In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

Microscale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2006-01-01

The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

Numerical study on boiling heat transfer enhancement in a microchannel heat exchanger

International Nuclear Information System (INIS)

Jeon, Jin Ho; Suh, Young Ho; Son, Gi Hun

2008-01-01

Flow boiling in a microchannel heat exchanger has received attention as an effective heat removal mechanism for high power-density microelectronics. Despite extensive experimental studied, the bubble dynamics coupled with boiling heat transfer in a microchannel heat exchanger is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulations are performed to further clarify the dynamics of flow boiling in a microchannel heat exchanger. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle and to treat an immersed solid surface. Based on the numerical results, the effects of modified channel shape on the bubble growth and heat transfer are quantified

An experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Austegard, Anders

1997-12-31

This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfire stop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. There is a separate appendix volume. 62 refs., 152 figs., 22 tabs.

Acoustic scattering behavior of a 2D flame with heat exchanger in cross-flow

NARCIS (Netherlands)

Chen, L.S.; Polifke, W.; Hosseini, N.; Teerling, O. J.; Arteaga, I.L.; Kornilov, V.; De Goey, P.

2016-01-01

In practical heat production systems, premixed flames with cold heat exchanger in cross-flow is a widely used configuration. Self-excited thermoacoustic instabilities often occur in such systems. A practical way to predict the presence of the instabilities is the network model approach. In the

Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

Science.gov (United States)

Andrzejczyk, Rafał; Muszyński, Tomasz

2016-12-01

The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

Heat transfer studies on spiral plate heat exchanger

Directory of Open Access Journals (Sweden)

Rajavel Rangasamy

2008-01-01

Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

Analysis of fluid flow and heat transfer in a double pipe heat exchanger with porous structures

International Nuclear Information System (INIS)

Targui, N.; Kahalerras, H.

2008-01-01

A numerical study of flow and heat transfer characteristics is made in a double pipe heat exchanger with porous structures inserted in the annular gap in two configurations: on the inner cylinder (A) and on both the cylinders in a staggered fashion (B). The flow field in the porous regions is modelled by the Darcy-Brinkman-Forchheimer model and the finite volume method is used to solve the governing equations. The effects of several parameters such as Darcy number, porous structures thickness and spacing and thermal conductivity ratio are considered in order to look for the most appropriate properties of the porous structures that allow optimal heat transfer enhancement. It is found that the highest heat transfer rates are obtained when the porous structures are attached in configuration B especially at small spacing and high thicknesses

Dynamic model of counter flow air to air heat exchanger for comfort ventilation with condensation and frost formation

DEFF Research Database (Denmark)

Nielsen, Toke Rammer; Rose, Jørgen; Kragh, Jesper

2009-01-01

must be calculated under conditions with condensation and freezing. This article presents a dynamic model of a counter flow air to air heat exchanger taking into account condensation and freezing and melting of ice. The model is implemented in Simulink and results are compared to measurements......In cold climates heat recovery in the ventilation system is essential to reduce heating energy demand. Condensation and freezing occur often in efficient heat exchangers used in cold climates. To develop efficient heat exchangers and defrosting strategies for cold climates, heat and mass transfer...

Thermodynamic optimization of heat exchanger tanks by exergy ...

African Journals Online (AJOL)

The paper introduces heat exchanger tanks, detailing their dominant thermodynamic relations to obtain the exergy analysis relations of heat exchanger tanks. Heat exchanger tank is examined under various laboratory conditions, including the power of heat element inside the tank, mass flow rate of cooling water of tank ...

Slug-flow dynamics with phase change heat transfer in compact heat exchangers with oblique wavy walls

Science.gov (United States)

Morimoto, Kenichi; Kinoshita, Hidenori; Matsushita, Ryo; Suzuki, Yuji

2017-11-01

With abundance of low-temperature geothermal energy source, small-scale binary-cycle power generation system has gained renewed attention. Although heat exchangers play a dominant role in thermal efficiency and the system size, the optimum design strategy has not been established due to complex flow phenomena and the lack of versatile heat transfer models. In the present study, the concept of oblique wavy walls, with which high j/f factor is achieved by strong secondary flows in single-phase system, is extended to two-phase exchangers. The present analyses are based on evaporation model coupled to a VOF technique, and a train of isolated bubbles is generated under the controlled inlet quality. R245fa is adopted as a low boiling-point working media, and two types of channels are considered with a hydraulic diameter of 4 mm: (i) a straight circular pipe and (ii) a duct with oblique wavy walls. The focus is on slug-flow dynamics with evaporation under small capillary but moderate Weber numbers, where the inertial effect as well as the surface tension is of significance. A possible direction of the change in thermo-physical properties is explored by assuming varied thermal conductivity. Effects of the vortical motions on evaporative heat transfer are highlighted. This work has been supported by the New Energy and Industrial Technology Development Organization (NEDO), Japan.

Heat transfer and pressure drop characteristics of the tube bank fin heat exchanger with fin punched with flow redistributors and curved triangular vortex generators

Science.gov (United States)

Liu, Song; Jin, Hua; Song, KeWei; Wang, LiangChen; Wu, Xiang; Wang, LiangBi

2017-10-01

The heat transfer performance of the tube bank fin heat exchanger is limited by the air-side thermal resistance. Thus, enhancing the air-side heat transfer is an effective method to improve the performance of the heat exchanger. A new fin pattern with flow redistributors and curved triangular vortex generators is experimentally studied in this paper. The effects of the flow redistributors located in front of the tube stagnation point and the curved vortex generators located around the tube on the characteristics of heat transfer and pressure drop are discussed in detail. A performance comparison is also carried out between the fins with and without flow redistributors. The experimental results show that the flow redistributors stamped out from the fin in front of the tube stagnation points can decrease the friction factor at the cost of decreasing the heat transfer performance. Whether the combination of the flow redistributors and the curved vortex generators will present a better heat transfer performance depends on the size of the curved vortex generators. As for the studied two sizes of vortex generators, the heat transfer performance is promoted by the flow redistributors for the fin with larger size of vortex generators and the performance is suppressed by the flow redistributors for the fin with smaller vortex generators.

Hydraulic and thermal design of a gas microchannel heat exchanger

International Nuclear Information System (INIS)

Yang Yahui; Brandner, Juergen J; Morini, Gian Luca

2012-01-01

In this paper investigations on the design of a gas flow microchannel heat exchanger are described in terms of hydrodynamic and thermal aspects. The optimal choice for thermal conductivity of the solid material is discussed by analysis of its influences on the thermal performance of a micro heat exchanger. Two numerical models are built by means of a commercial CFD code (Fluent). The simulation results provide the distribution of mass flow rate, inlet pressure and pressure loss, outlet pressure and pressure loss, subjected to various feeding pressure values. Based on the thermal and hydrodynamic analysis, a micro heat exchanger made of polymer (PEEK) is designed and manufactured for flow and heat transfer measurements in air flows. Sensors are integrated into the micro heat exchanger in order to measure the local pressure and temperature in an accurate way. Finally, combined with numerical simulation, an operating range is suggested for the present micro heat exchanger in order to guarantee uniform flow distribution and best thermal and hydraulic performances.

Characterization of a mini-channel heat exchanger for a heat pump system

International Nuclear Information System (INIS)

Arteconi, A; Giuliani, G; Tartuferi, M; Polonara, F

2014-01-01

In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

Experimental study of heat and mass transfer in a buoyant countercurrent exchange flow

Science.gov (United States)

Conover, Timothy Allan

Buoyant Countercurrent Exchange Flow occurs in a vertical vent through which two miscible fluids communicate, the higher-density fluid, residing above the lower-density fluid, separated by the vented partition. The buoyancy- driven zero net volumetric flow through the vent transports any passive scalars, such as heat and toxic fumes, between the two compartments as the fluids seek thermodynamic and gravitational equilibrium. The plume rising from the vent into the top compartment resembles a pool fire plume. In some circumstances both countercurrent flows and pool fires can ``puff'' periodically, with distinct frequencies. One experimental test section containing fresh water in the top compartment and brine (NaCl solution) in the bottom compartment provided a convenient, idealized flow for study. This brine flow decayed in time as the concentrations approached equilibrium. A second test section contained fresh water that was cooled by heat exchangers above and heated by electrical elements below and operated steadily, allowing more time for data acquisition. Brine transport was reduced to a buoyancy- scaled flow coefficient, Q*, and heat transfer was reduced to an analogous coefficient, H*. Results for vent diameter D = 5.08 cm were consistent between test sections and with the literature. Some results for D = 2.54 cm were inconsistent, suggesting viscosity and/or molecular diffusion of heat become important at smaller scales. Laser Doppler Velocimetry was used to measure velocity fields in both test sections, and in thermal flow a small thermocouple measured temperature simultaneously with velocity. Measurement fields were restricted to the plume base region, above the vent proper. In baseline periodic flow, instantaneous velocity and temperature were ensemble averaged, producing a movie of the average variation of each measure during a puffing flow cycle. The temperature movie revealed the previously unknown cold core of the puff during its early development. The

Numerical analysis on interactions between fluid flow and structure deformation in plate-fin heat exchanger by Galerkin method

Science.gov (United States)

Liu, Jing-cheng; Wei, Xiu-ting; Zhou, Zhi-yong; Wei, Zhen-wen

2018-03-01

The fluid-structure interaction performance of plate-fin heat exchanger (PFHE) with serrated fins in large scale air-separation equipment was investigated in this paper. The stress and deformation of fins were analyzed, besides, the interaction equations were deduced by Galerkin method. The governing equations of fluid flow and heat transfer in PFHE were deduced by finite volume method (FVM). The distribution of strain and stress were calculated in large scale air separation equipment and the coupling situation of serrated fins under laminar situation was analyzed. The results indicated that the interactions between fins and fluid flow in the exchanger have significant impacts on heat transfer enhancement, meanwhile, the strain and stress of fins includes dynamic pressure of the sealing head and flow impact with the increase of flow velocity. The impacts are especially significant at the conjunction of two fins because of the non-alignment fins. It can be concluded that the soldering process and channel width led to structure deformation of fins in the exchanger, and degraded heat transfer efficiency.

Heat pipe heat exchanger for heat recovery in air conditioning

Energy Technology Data Exchange (ETDEWEB)

Abd El-Baky, Mostafa A.; Mohamed, Mousa M. [Mechanical Power Engineering Department, Faculty of Engineering, Minufiya University, Shebin El-Kom (Egypt)

2007-03-15

The heat pipe heat exchangers are used in heat recovery applications to cool the incoming fresh air in air conditioning applications. Two streams of fresh and return air have been connected with heat pipe heat exchanger to investigate the thermal performance and effectiveness of heat recovery system. Ratios of mass flow rate between return and fresh air of 1, 1.5 and 2.3 have been adapted to validate the heat transfer and the temperature change of fresh air. Fresh air inlet temperature of 32-40{sup o}C has been controlled, while the inlet return air temperature is kept constant at about 26{sup o}C. The results showed that the temperature changes of fresh and return air are increased with the increase of inlet temperature of fresh air. The effectiveness and heat transfer for both evaporator and condenser sections are also increased to about 48%, when the inlet fresh air temperature is increased to 40{sup o}C. The effect of mass flow rate ratio on effectiveness is positive for evaporator side and negative for condenser side. The enthalpy ratio between the heat recovery and conventional air mixing is increased to about 85% with increasing fresh air inlet temperature. The optimum effectiveness of heat pipe heat exchanger is estimated and compared with the present experimental data. The results showed that the effectiveness is close to the optimum effectiveness at fresh air inlet temperature near the fluid operating temperature of heat pipes. (author)

Research of the heat exchanging processes running in the heating and hot water supply loops of the coil heat exchangers

Directory of Open Access Journals (Sweden)

Ірина Геннадіївна Шитікова

2016-11-01

Full Text Available The fuel-energy complex research has made it possible to disclose a huge power-saving potential in the municipal heat-and-power engineering. Power-and-resource-saving units and systems are becoming extremely urgent because of the power engineering crisis expansion. The self-adjusting heat supply system from the individual heating points with the heat-accumulating units and coil heat exchangers for independent heating and water supply systems has been examined. Coil heat exchangers are used in municipal heating for heat transfer (e.g. geothermal waters for the independent mains of the heating and hot water supply systems. The heat engineering calculation of the heating and accumulating unit with the coil heat exchanger for independent heat supply systems from individual heater was performed and experimental data were received at the experimental industrial unit under the laboratory conditions. The peculiarities of the flows in the intertubular space, their influence on the heat exchange and temperatures of the first and intermediate mains have been shown. It is important to know the processes running inside the apparatus to be able to improve the technical characteristics of the three-loop coil heat exchanger. The task solution will make it possible to save the materials consumption for the three-loop coil heat exchangers in the future

Analysis of transient and hysteresis behavior of cross-flow heat exchangers under variable fluid mass flow rate for data center cooling applications

International Nuclear Information System (INIS)

Gao, Tianyi; Murray, Bruce; Sammakia, Bahgat

2015-01-01

Effective thermal management of data centers is an important aspect of reducing the energy required for the reliable operation of data processing and communications equipment. Liquid and hybrid (air/liquid) cooling approaches are becoming more widely used in today's large and complex data center facilities. Examples of these approaches include rear door heat exchangers, in-row and overhead coolers and direct liquid cooled servers. Heat exchangers are primary components of liquid and hybrid cooling systems, and the effectiveness of a heat exchanger strongly influences the thermal performance of a cooling system. Characterizing and modeling the dynamic behavior of heat exchangers is important for the design of cooling systems, especially for control strategies to improve energy efficiency. In this study, a dynamic thermal model is solved numerically in order to predict the transient response of an unmixed–unmixed crossflow heat exchanger, of the type that is widely used in data center cooling equipment. The transient response to step and ramp changes in the mass flow rate of both the hot and cold fluid is investigated. Five model parameters are varied over specific ranges to characterize the transient performance. The parameter range investigated is based on available heat exchanger data. The thermal response to the magnitude, time period and initial and final conditions of the transient input functions is studied in detail. Also, the hysteresis associated with the fluid mass flow rate variation is investigated. The modeling results and performance data are used to analyze specific dynamic performance of heat exchangers used in practical data center cooling applications. - Highlights: • The transient performance of a crossflow heat exchanger was modeled and studied. • This study provides design information for data center thermal management. • The time constant metric was used to study the impacts of many variable inputs. • The hysteresis behavior

Design study of plastic film heat exchanger

Science.gov (United States)

Guyer, E. C.; Brownell, D. L.

1986-02-01

This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

CFD simulation of air to air enthalpy heat exchanger

International Nuclear Information System (INIS)

Al-Waked, Rafat; Nasif, Mohammad Shakir; Morrison, Graham; Behnia, Masud

2013-01-01

Highlights: • A CFD model capable of modelling conjugate heat and mass transfer processes. • A mesh independence studies and a CFD model validation have been conducted. • Effects of flow direction on the effectiveness have been examined. • Performance parameters were sensible and latent effectiveness and pressure drop. - Abstract: A CFD model which supports conjugate heat and mass transfer problem representation across the membrane of air-to-air energy recovery heat exchangers has been developed. The model consists of one flow passage for the hot stream and another for the adjacent cold stream. Only half of each flow passage volume has been modelled on each side of the membrane surface. Three dimensional, steady state and laminar flow studies have been conducted using a commercial CFD package. The volumetric species transport model has been adopted to describe the H 2 O and air gas mixtures. Mesh dependency has been examined and followed by validation of the CFD model against published data. Furthermore, effects of flow direction at the inlet of the heat exchanger on its thermal effectiveness have been investigated. Simulation results are presented and analysed in terms of sensible effectiveness, latent effectiveness and pressure drop across the membrane heat exchanger. Results have shown that counter-flow configuration has greater sensitivity to the mesh centre perpendicular distance from the membrane when compared to the other two flow configurations (cross-/parallel-flow). However, the lateral mesh element length has shown minimal effect on the thermal effectiveness of the enthalpy heat exchanger. For the quasi-flow heat exchanger, a perpendicular flow direction to the inlets has been found to produce a higher performance in contrast to the non-perpendicular flow

1995 national heat transfer conference: Proceedings. Volume 12: Falling films; Fundamentals of subcooled flow boiling; Compact heat exchanger technology for the process industry; HTD-Volume 314

International Nuclear Information System (INIS)

Sernas, V.; Boyd, R.D.; Jensen, M.K.

1995-01-01

The papers in the first section cover falling films and heat transfer. Papers in the second section address issues associated with heat exchangers, such as: plate-and-frame heat exchanger technology; thermal design issues; condensation; and single-phase flows. The papers in the third section deal with studies related to: the turbulent velocity field in a vertical annulus; the effects of curvature and a dissolved noncondensable gas on nucleate boiling heat transfer; the effects of flow obstruction on the onset of a Ledinegg-type flow instability; pool boiling from a large-diameter tube; and two-dimensional wall temperature distributions and convection in a single-sided heated vertical tube. Separate abstracts were prepared for most papers in this volume

Perspectives of advanced thermal management in solar thermochemical syngas production using a counter-flow solid-solid heat exchanger

Science.gov (United States)

Falter, Christoph; Sizmann, Andreas; Pitz-Paal, Robert

2017-06-01

A modular reactor model is presented for the description of solar thermochemical syngas production involving counter-flow heat exchangers that recuperate heat from the solid phase. The development of the model is described including heat diffusion within the reactive material as it travels through the heat exchanger, which was previously identified to be a possibly limiting factor in heat exchanger design. Heat transfer within the reactive medium is described by conduction and radiation, where the former is modeled with the three-resistor model and the latter with the Rosseland diffusion approximation. The applicability of the model is shown by the analysis of heat exchanger efficiency for different material thicknesses and porosities in a system with 8 chambers and oxidation and reduction temperatures of 1000 K and 1800 K, respectively. Heat exchanger efficiency is found to rise strongly for a reduction of material thickness, as the element mass is reduced and a larger part of the elements takes part in the heat exchange process. An increase of porosity enhances radiation heat exchange but deteriorates conduction. The overall heat exchange in the material is improved for high temperatures in the heat exchanger, as radiation dominates the energy transfer. The model is shown to be a valuable tool for the development and analysis of solar thermochemical reactor concepts involving heat exchange from the solid phase.

Inverse Problem and Variation Method to Optimize Cascade Heat Exchange Network in Central Heating System

Institute of Scientific and Technical Information of China (English)

ZHANG Yin; WEI Zhiyuan; ZHANG Yinping; WANG Xin

2017-01-01

Urban heating in northern China accounts for 40％ of total building energy usage.In central heating systems,heat is often transfened from heat source to users by the heat network where several heat exchangers arc installed at heat source,substations and terminals respectively.For given overall heating capacity and heat source temperarure,increasing the terminal fluid temperature is an effective way to improve the thermal performance of such cascade heat exchange network for energy saving.In this paper,the mathematical optimization model of the cascade heat exchange network with three-stage heat exchangers in series is established.Aim at maximizing the cold fluid temperature for given hot fluid temperature and overall heating capacity,the optimal heat exchange area distribution and the medium fluids' flow rates are determined through inverse problem and variation method.The preliminary results show that the heat exchange areas should be distributed equally for each heat exchanger.It also indicates that in order to improve the thernmal performance of the whole system,more heat exchange areas should be allocated to the heat exchanger where flow rate difference between two fluids is relatively small.This work is important for guiding the optimization design of practical cascade heating systems.

Hierarchic modeling of heat exchanger thermal hydraulics

International Nuclear Information System (INIS)

Horvat, A.; Koncar, B.

2002-01-01

Volume Averaging Technique (VAT) is employed in order to model the heat exchanger cross-flow as a porous media flow. As the averaging of the transport equations lead to a closure problem, separate relations are introduced to model interphase momentum and heat transfer between fluid flow and the solid structure. The hierarchic modeling is used to calculate the local drag coefficient C d as a function of Reynolds number Re h . For that purpose a separate model of REV is built and DNS of flow through REV is performed. The local values of heat transfer coefficient h are obtained from available literature. The geometry of the simulation domain and boundary conditions follow the geometry of the experimental test section used at U.C.L.A. The calculated temperature fields reveal that the geometry with denser pin-fins arrangement (HX1) heats fluid flow faster. The temperature field in the HX2 exhibits the formation of thermal boundary layer between pin-fins, which has a significant role in overall thermal performance of the heat exchanger. Although presented discrepancies of the whole-section drag coefficient C d are large, we believe that hierarchic modeling is an appropriate strategy for calculation of complex transport phenomena in heat exchanger geometries.(author)

Numerical simulation of fluid flow and heat transfer in a concentric tube heat exchanger

International Nuclear Information System (INIS)

Mokamati, S.V.; Prasad, R.C.

2003-01-01

In this paper, numerical simulation of a concentric tube heat exchanger is presented to determine the convective heat transfer coefficient and friction factor in a smooth tube. Increasing the convective heat transfer coefficient can increase heat transfer rate in a concentric tube heat exchanger from a given tubular surface area. This can be achieved by using heat transfer augmentation devices. This work constitutes the initial phase of the numerical simulation of heat transfer from tubes employing augmentation devices, such as twisted tapes, wire-coil inserts, for heat transfer enhancement. A computational fluid dynamics (CFD) simulation tool was developed with CFX software and the results obtained from the simulations are validated with the empirical correlations for a smooth tube heat exchanger. The difficulties associated with the simulation of a heat exchanger augmented with wire-coil inserts are discussed. (author)

Compact interior heat exchangers for CO{sub 2} mobile heat pumping systems

Energy Technology Data Exchange (ETDEWEB)

Hafner, Armin

2003-07-01

The natural refrigerant carbon dioxide (CO{sub 2}) offers new possibilities for design of flexible, efficient and environmentally safe mobile heat pumping systems. As high-efficient car engines with less waste heat are developed, extra heating of the passenger compartment is needed in the cold season. A reversible transcritical CO{sub 2} system with gliding temperature heat rejection can give high air delivery temperature which results in rapid heating of the passenger compartment and rapid defogging or defrosting of windows. When operated in cooling mode, the efficiency of transcritical CO{sub 2} systems is higher compared to common (HFC) air conditioning systems, at most dominant operating conditions. Several issues were identified for the design of compact interior heat exchangers for automotive reversible CO{sub 2} heat pumping systems. Among theses issues are: (1) Refrigerant flow distribution, (2) Heat exchanger fluid flow circuiting, (3) Air temperature uniformity downstream of the heat exchanger, (4) Minimization of temperature approach, (5) Windshield flash fogging due to retained water inside the heat exchanger, (6) Internal beat conduction in heating mode operation, and (7) Refrigerant side pressure drop In order to provide a basis for understanding these issues, the author developed a calculation model and set up a test facility and investigated different prototype heat exchangers experimentally.

Condensation heat transfer in plate heat exchangers

International Nuclear Information System (INIS)

Panchal, C.B.

1985-01-01

An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

Analysis of the heat transfer in double and triple concentric tube heat exchangers

Science.gov (United States)

Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

2016-08-01

The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

Tube-in-shell heat exchangers

International Nuclear Information System (INIS)

Richardson, J.

1976-01-01

Tube-in-shell heat exchangers normally comprise a bundle of parallel tubes within a shell container, with a fluid arranged to flow through the tubes in heat exchange with a second fluid flowing through the shell. The tubes are usually end supported by the tube plates that separate the two fluids, and in use the tube attachments to the tube plates and the tube plates can be subject to severe stress by thermal shock and frequent inspection and servicing are required. Where the heat exchangers are immersed in a coolant such as liquid Na such inspection is difficult. In the arrangement described a longitudinally extending central tube is provided incorporating axially spaced cylindrical tube plates to which the opposite ends of the tubes are attached. Within this tube there is a tubular baffle that slidably seals against the wall of the tube between the cylindrical tube plates to define two co-axial flow ducts. These ducts are interconnected at the closed end of the tube by the heat exchange tubes and the baffle comprises inner and outer spaced walls with the interspace containing Ar. The baffle is easily removable and can be withdrawn to enable insertion of equipment for inspecting the wall of the tube and tube attachments and to facilitate plugging of defective tubes. Cylindrical tube plates are believed to be superior for carrying pressure loads and resisting the effects of thermal shock. Some protection against thermal shock can be effected by arranging that the secondary heat exchange fluid is on the tube side, and by providing a thermal baffle to prevent direct impingement of hot primary fluid on to the cylindrical tube plates. The inner wall of the tubular baffle may have flexible expansible region. Some nuclear reactor constructions incorporating such an arrangement are described, including liquid metal reactors. (U.K.)

A simulation-based analysis of variable flow pumping in ground source heat pump systems with different types of borehole heat exchangers: A case study

International Nuclear Information System (INIS)

Zarrella, Angelo; Emmi, Giuseppe; De Carli, Michele

2017-01-01

Highlights: • The work focuses on the variable flow in ground source heat pump systems. • The constant and variable speed circulation pumps in the ground loop are compared. • The constant temperature difference control across the heat pump is studied. • The variable flow affects the energy performance of the heat pump. • The constant temperature difference control offers an attractive energy saving. - Abstract: A simulation model of ground source heat pump systems has been used to investigate to what extent a variable flow of the heat-carrier fluid of the ground loop affects the energy efficiency of the entire system. The model contemporaneously considers the borehole heat exchangers, the heat pump, the building load, and the control strategies for the circulation pumps of the ground loop. A constant speed of the circulation pumps of the ground loop was compared with a variable flow controlled by means of a constant temperature difference across the heat pump on the ground side considering the load profile of an office building located in North Italy. The analysis was carried out for a single U-tube, double U-tube and coaxial pipe heat exchangers. The control strategies adopted to manage the flow rate of the heat-carrier fluid of the ground loop affect both the heat exchange rate of the borehole field and the heat pump’s long-term energy efficiency. The simulations show considerable differences in the system’s seasonal energy efficiency. The constant speed of the circulation pumps leads to the best results as far as the heat pump’s energy performance was concerned, but this advantage was lost because of the greater amount of electrical energy used by the circulation pumps; this, of course, affects the energy efficiency of the entire system. The optimal solution appears then to be a constant temperature difference in the heat-carrier fluid across the heat pump.

Cardioplegia heat exchanger design modelling using computational fluid dynamics.

Science.gov (United States)

van Driel, M R

2000-11-01

A new cardioplegia heat exchanger has been developed by Sorin Biomedica. A three-dimensional computer-aided design (CAD) model was optimized using computational fluid dynamics (CFD) modelling. CFD optimization techniques have commonly been applied to velocity flow field analysis, but CFD analysis was also used in this study to predict the heat exchange performance of the design before prototype fabrication. The iterative results of the optimization and the actual heat exchange performance of the final configuration are presented in this paper. Based on the behaviour of this model, both the water and blood fluid flow paths of the heat exchanger were optimized. The simulation predicted superior heat exchange performance using an optimal amount of energy exchange surface area, reducing the total contact surface area, the device priming volume and the material costs. Experimental results confirm the empirical results predicted by the CFD analysis.

Experimental evaluation of sodium to air heat exchanger performance

International Nuclear Information System (INIS)

Vinod, V.; Pathak, S.P.; Paunikar, V.D.; Suresh Kumar, V.A.; Noushad, I.B.; Rajan, K.K.

2013-01-01

Highlights: ► Sodium to air heat exchangers are used to remove the decay heat produced in fast breeder reactor after shutdown. ► Finned tube sodium to air heat exchanger with sodium on tube side was tested for its heat transfer performance. ► A one dimensional computer code was validated by the experimental data obtained. ► Non uniform sodium and air flow distribution was present in the heat exchanger. - Abstract: Sodium to air heat exchangers (AHXs) is used in Prototype Fast Breeder Reactor (PFBR) circuits to reject the decay heat produced by the radioactive decay of the fission products after reactor shutdown, to the atmospheric air. The heat removal through sodium to air heat exchanger maintains the temperature of reactor components in the pool within safe limits in case of non availability of normal heat transport path. The performance of sodium to air heat exchanger is very critical to ensure high reliability of the decay heat removal systems in sodium cooled fast breeder reactors. Hence experimental evaluation of the adequacy of the heat transfer capability gives confidence to the designers. A finned tube cross flow sodium to air heat exchanger of 2 MW heat transfer capacity with sodium on tube side and air on shell side was tested in the Steam Generator Test Facility at Indira Gandhi Center for Atomic Research, India. Heat transfer experiments were carried out with forced circulation of sodium and air, which confirmed the adequacy of heat removal capacity of the heat exchanger. The testing showed that 2.34 MW of heat power is transferred from sodium to air at nominal flow and temperature conditions. A one dimensional computer code developed for design and analysis of the sodium to air heat exchanger was validated by the experimental data obtained. An equivalent Nusselt number, Nu eq is derived by approximating that the resistance of heat transfer from sodium to air is contributed only by the film resistance of air. The variation of Nu eq with respect

Pump/heat exchanger assembly for pool-type reactor

International Nuclear Information System (INIS)

Nathenson, R.D.; Slepian, R.M.

1989-01-01

This patent describes a heat exchanger and pump assembly for transferring thermal energy from a heated, first electrically conductive fluid to a pumped, second electrically conductive fluid and for transferring internal energy from the pumped, second electrically conductive fluid to the first electrically conductive fluid, the assembly adapted to be disposed within a pool of the first electrically conductive fluid and comprising: a heat exchanger comprising means for defining a first annularly shaped cavity for receiving a flow of the second electrically conductive fluid and a plurality of tubes disposed within the cavity, whereby the second electrically conductive fluid in the cavity is heated, each of the tubes having an input and an output end. The input ends being disposed at the top of the heat exchanger for receiving from the pool a flow of the first electrically conductive fluid therein. The output ends being disposed at the bottom of and free of the cavity defining means for discharging the first electrically conductive fluid directly into the pool; a pump disposed beneath the heat exchanger and comprised of a plurality of flow couplers disposed in a circular array, each flow coupler comprised of a pump duct for receiving the first electrically conductive fluid and a generator duct for receiving the second electrically conductive fluid

Complex Heat Exchangers for Improved Performance

Science.gov (United States)

Bran, Gabriela Alejandra

After a detailed literature review, it was determined that there was a need for a more comprehensive study on the transient behavior of heat exchangers. Computational power was not readily available when most of the work on transient heat exchangers was done (1956 - 1986), so most of these solutions have restrictions, or very specific assumptions. More recently, authors have obtained numerical solutions for more general problems (2003 - 2013), but they have investigated very specific conditions, and cases. For a more complex heat exchanger (i.e. with heat generation), the transient solutions from literature are no longer valid. There was a need to develop a numerical model that relaxes the restrictions of current solutions to explore conditions that have not been explored. A one dimensional transient heat exchanger model was developed. There are no restrictions on the fluids and wall conditions. The model is able to obtain a numerical solution for a wide range of fluid properties and mass flow rates. Another innovative characteristic of the numerical model is that the boundary and initial conditions are not limited to constant values. The boundary conditions can be a function of time (i.e. sinusoidal signal), and the initial conditions can be a function of position. Four different cases were explored in this work. In the first case, the start-up of a system was investigated where the whole system is assumed to be at the same temperature. In the second case, the new steady state in case one gets disrupted by a smaller inlet temperature step change. In the third case, the new steady state in case one gets disrupted by a step change in one of the mass flow rates. The response of these three cases show that there are different transient behaviors, and they depend on the conditions imposed on the system. The fourth case is a system that has a sinusoidal time varying inlet temperature for one of the flows. The results show that the sinusoidal behavior at the inlet

The flow in an oil/water plate heat exchanger for the automotive industry

OpenAIRE

Lozano , A.; Barreras , F.; Fueyo , N.; Santodomingo , S.

2008-01-01

The flow in an oil/water plate heat exchanger for the automotive industry correspondence: Corresponding author. Tel.: +34976716463; fax: +34976716456. (Lozano, A.) (Lozano, A.) LITEC/CSIC--> , Mar?'a de Luna 10--> , 50018--> , Zaragoza--> - SPAIN (Lozano, A.) SPAIN (Lozano, A.) LITEC/CSIC--> , Mar?'a de Luna 10--> , 50018--> , Zaragoza--> - S...

Calculation of Heat Exchange and Changing Phase Ratio in Extended Flowing Heat Accumulators on Phase Transitions with Rectangular Inserts

Directory of Open Access Journals (Sweden)

I. G. Zorina

2016-01-01

Full Text Available To use the renewable power sources such as solar, wind, biogas, and others is complicated because of their sporadic supply. Thus and so, energy accumulation makes the user independent on the operating mode of the power source.Some of the heat accumulation methods can be realized with accumulators using phase transitions and based on the heat storage materials that change their state of aggregation during storage and rejection of thermal energy. In comparison with the gravel or liquid heat accumulators these devices are compact and provide high density of stored energy. To intensify heat exchange in such devices, are used highly heat-conductive metallic inсlusions of different shape, capsular laying or heat storage materials placed in the form of inserts, extended heat exchange surfaces, etc.Heat transfer of accumulator using phase transitions is calculated through solving a nonlinear Stefan problem. For calculation, are, usually, used various sufficiently time-consuming methods.The paper presents a heat transfer calculation when changing the aggregation state of substance. Its recommendation is to use the analytical dependences that allow calculation of heat exchange characteristics with charging phase transition accumulators of a capsular type in which a heat storage material is in cross-inserts.It is assumed that heat transfer in the coolant flow is one-dimensional, thermal and physical properties of heat storage material and coolant are constant, and heat transfer in the accumulator using phase transitions is quasi-stationary.

Numerical Study of the Inertia Effect on Flow Distribution in Micro-gap Plate Heat Exchanger

International Nuclear Information System (INIS)

Park, Jang Min; Yoon, Seok Ho; Lee, Kong Hoon; Song Chan Ho

2014-01-01

This paper presents numerical study on flow and heat transfer characteristics in micro-gap plate heat exchanger. In particular, we investigate the effect of flow inertia on the flow distribution from single main channel to multiple parallel micro-gaps. The flow regime of the main channel is varied from laminar regime (Reynolds number of 100) to turbulent regime (Reynolds number of 10000) by changing the flow rate, and non-uniformity of the flow distribution and temperature field is evaluated quantitatively based on the standard deviation. The flow distribution is found to be significantly affected by not only the header design but also the flow rate of the main channel. It is also observed that the non-uniformity of the temperature field has its maximum at the intermediate flow regime

Double tube heat exchanger with novel enhancement: Part I - flow development length and adiabatic friction factor

Energy Technology Data Exchange (ETDEWEB)

Tiruselvam, R.; Raghavan, Vijay R. [Universiti Teknologi PETRONAS, Faculty of Mechanical Engineering, Tronoh (Malaysia)

2012-04-15

The study is conducted to evaluate the flow characteristics in a double tube heat exchanger using two new and versatile enhancement configurations. The novelty is that they are usable in single phase forced convection, evaporation and condensation. Correlations are proposed for flow development length and friction factor for use in predicting fluid pumping power in thermal equipment as well as in subsequent heat transfer characterization of the surface. (orig.)

Heat transfer and flow characteristics around a finned-tube bank heat exchanger in fluidized bed

International Nuclear Information System (INIS)

Honda, Ryosuke; Umekawa, Hisashi; Ozawa, Mamoru

2009-01-01

Principal heat transfer mechanisms in a fluidized bed have been classified into three categories, i.e. solid convection, gas convection and radiation. Among these mechanisms, the solid convection is a dominant mechanism in the bubbling fluidized bed. This solid convection is substantially caused by the bubble movement, thus the visualization of the void fraction distribution becomes a very useful method to understand the characteristics of the fluidized-bed heat exchanger. In this study, the heat transfer coefficient and the void fraction around the heat transfer tube with annuler fin were measured. For the quantitative measurement of the void fraction, neutron radiography and image processing technique were employed. Owing to the existence of the annuler fin, the restriction of the particle movements was put. This restriction suppressed the disturbance caused by tubes, and the influence of the tube arrangement on the flow and heat transfer characteristics could be clearly expressed.

Heat transfer and flow characteristics around a finned-tube bank heat exchanger in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Honda, Ryosuke [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan); Umekawa, Hisashi [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan)], E-mail: umekawa@kansai-uac.jp; Ozawa, Mamoru [Department of Mechanical Engineering, Kansai University, 3-3-35 Yamate-cho, Suita, Osaka 564-8680 (Japan)

2009-06-21

Principal heat transfer mechanisms in a fluidized bed have been classified into three categories, i.e. solid convection, gas convection and radiation. Among these mechanisms, the solid convection is a dominant mechanism in the bubbling fluidized bed. This solid convection is substantially caused by the bubble movement, thus the visualization of the void fraction distribution becomes a very useful method to understand the characteristics of the fluidized-bed heat exchanger. In this study, the heat transfer coefficient and the void fraction around the heat transfer tube with annuler fin were measured. For the quantitative measurement of the void fraction, neutron radiography and image processing technique were employed. Owing to the existence of the annuler fin, the restriction of the particle movements was put. This restriction suppressed the disturbance caused by tubes, and the influence of the tube arrangement on the flow and heat transfer characteristics could be clearly expressed.

A lumped parameter, low dimension model of heat exchanger

International Nuclear Information System (INIS)

Kanoh, Hideaki; Furushoo, Junji; Masubuchi, Masami

1980-01-01

This paper reports on the results of investigation of the distributed parameter model, the difference model, and the model of the method of weighted residuals for heat exchangers. By the method of weighted residuals (MWR), the opposite flow heat exchanger system is approximated by low dimension, lumped parameter model. By assuming constant specific heat, constant density, the same form of tube cross-section, the same form of the surface of heat exchange, uniform flow velocity, the linear relation of heat transfer to flow velocity, liquid heat carrier, and the thermal insulation of liquid from outside, fundamental equations are obtained. The experimental apparatus was made of acrylic resin. The response of the temperature at the exit of first liquid to the variation of the flow rate of second liquid was measured and compared with the models. The MWR model shows good approximation for the low frequency region, and as the number of division increases, good approximation spreads to higher frequency region. (Kato, T.)

Hydraulic Validation of the LHC Cold Mass Heat Exchanger Tube

CERN Document Server

Provenaz, P

1998-01-01

The knowledge of the helium mass flow vs. the fraction of the tube wetted by the liquid helium II in the heat exchanger is a crucial input parameter for the heat exchange since the heat flux is direct ly proportional to the wetted surface. In the range of liquid and gas velocities inside the heat exchanger, the liquid flow behaves like in an open channel. Looking at the flow equations for such a s ituation, the velocity depends on the fluid properties only by the friction factor which is a function of the Reynolds number. Thus it was decided to build an experiment with water in order to check t he open channel equations in the heat exchanger geometry. This paper shows the results for water and gives the extrapolation for helium.

Study the Effect of the Flow on the Performance of a shell and Tube Type Heat Exchanger using Experimental Design Technique

Directory of Open Access Journals (Sweden)

Zuher Hassan Abdullah

2016-10-01

Full Text Available In the current research an experimental study was done to show the effect of pulse flow on the effectiveness of shell and tube type heat exchanger. the study was in the case of steady and pulse flows with a changing mass flow rate of hot water flowing inside the pipes of the heat exchanger for the range between (0.0273-0.0819 kg / s  at fix mass flow rate of cold water that flows through the shell and on the outer surface of the pipes when (0.0416 kg / s, to obtain pulsing a used was solenoid valve. The research aims to measure the percentage effect of independent factors which were presenting the mass flow rate of hot water, flow type and the surrounding environment conditions of the experimental side upon shell and tube type heat exchanger performance using experimental design technique at the significant level (0.05.The results derived from the experimental tests showed that pulse flow leads to increase internal heat transfer coefficient (hi comparing with its value in the steady flow and the highest increase was by (9.75% at a mass flow rate of hot water (0.0416 kg / s and increases the overall heat transfer coefficient (U, where the highest percentage was by 4.68% at a mass flow rate of hot water (0.0416kg/s. The results also showed increasing both the number of transmitted units (NTU and the effectiveness of the shell and tube type heat exchanger ( in the case of pulse flow of its value in the steady flow and the highest percentage of increase occurring was (4.75% and (1.85%, respectively, and at the mass flow rate of hot water (0.0416 kg / s. Percentage effect of mass flow rate of hot water was (97%, 97.42%, 95.5%, 99.48% and the percentage effect of each flow type and the errors were (2.8%, 2.25%, 2.44%, 0.4% and (0. 2, 0.33%, 2.06%, 0.12 respectively

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Taylor, P.A.

1978-01-01

According to the present invention there is provided a method of producing superheated steam by use of the heat in liquid sodium, in which liquid sodium is caused to flow through a space having boundaries of which no part is common with the boundaries of a space in which vapour is produced, a fluid that is inert to sodium is heated by heat exchange at the boundaries of the space through which the liquid sodium flows and serves as the heating medium for the production of vapour, and the vapour is subsequently heated to the final degree of superheat by heat exchange with liquid sodium in a space that has a common boundary with a space through which liquid sodium is passed. (U.K.)

Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

Science.gov (United States)

Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

2016-06-01

Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

Experimental investigation and CFD simulation of multi-pipe earth-to-air heat exchangers (EAHEs) flow performance

Science.gov (United States)

Amanowicz, Łukasz; Wojtkowiak, Janusz

2017-11-01

In this paper the experimentally obtained flow characteristics of multi-pipe earth-to-air heat exchangers (EAHEs) were used to validate the EAHE flow performance numerical model prepared by means of CFD software Ansys Fluent. The cut-cell meshing and the k-ɛ realizable turbulence model with default coefficients values and enhanced wall treatment was used. The total pressure losses and airflow in each pipe of multi-pipe exchangers was investigated both experimentally and numerically. The results show that airflow in each pipe of multi-pipe EAHE structures is not equal. The validated numerical model can be used for a proper designing of multi-pipe EAHEs from the flow characteristics point of view. The influence of EAHEs geometrical parameters on the total pressure losses and airflow division between the exchanger pipes can be also analysed. Usage of CFD for designing the EAHEs can be helpful for HVAC engineers (Heating Ventilation and Air Conditioning) for optimizing the geometrical structure of multi-pipe EAHEs in order to save the energy and decrease operational costs of low-energy buildings.

Experimental simulation study on hydraulic behavior of the main heat exchanger of Daqing 200 MW nuclear heating reactor

International Nuclear Information System (INIS)

Jiang Shengyao; Zhang Youjie; Jia Haijun; Bo Jinhai; Hong Liuming; Bo Hanliang; Liu Zhiyong

1997-07-01

The hydraulic behavior of the main heat exchanger of Daqing 200 MW nuclear heating reactor is studied through a 1:2.33 test model. The design and other feature of the test model is described. The experimental results show that the flow resistance coefficient of the heat exchanger becomes self-simulation when Reynolds number is greater than 5000. The value of flow resistance coefficient at self-simulation condition and the distribution of pressure drop in the heat exchanger are given through experiment. The option design to reduce flow resistance is proposed. The designed and experimental value for the flow resistance coefficient are in good agreement. The variation of system parameters during flow excursion was described. The experimental results are of great significant for the final design of the main heat exchanger of Daqing 200 MW nuclear heating reactor. (2 refs., 5 figs., 1 tab.)

The use of helical heat exchanger for heat recovery domestic water-cooled air-conditioners

International Nuclear Information System (INIS)

Yi Xiaowen; Lee, W.L.

2009-01-01

An experimental study on the performance of a domestic water-cooled air-conditioner (WAC) using tube-in-tube helical heat exchanger for preheating of domestic hot water was carried out. The main aims are to identify the comprehensive energy performance (space cooling and hot water preheating) of the WAC and the optimum design of the helical heat exchanger taking into account the variation in tap water flow rate. A split-type WAC was set up for experimental study at different indoor and outdoor conditions. The cooling output, the amount of recovered heat, and the power consumption for different hot water flow rates were measured. The experimental results showed that the cooling coefficient of performance (COP) of the WAC improves with the inclusion of the heat recovery option by a minimum of 12.3%. This can be further improved to 20.6% by an increase in tap water flow rate. Same result was observed for the comprehensive COP of the WAC. The maximum achievable comprehensive COP was 4.92 when the tap water flow rate was set at 7.7 L/min. The overall heat transfer coefficient of the helical heat exchanger under various operating conditions were determined by Wilson plot. A mathematical model relating the over all heat transfer coefficient to the outer pipe diameter was established which provides a convenient way of optimising the design of the helical heat exchanger

Experimental study on the heat transfer characteristics in corrugated and flat plate type heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Park, Jung Hun; Jeong, Yong Ki; Jeon, Chung Hwan; Chang, Young June [Busan National Univ., Busan (Korea, Republic of); Lim, Hyeok [DHT, Busan (Korea, Republic of)

2003-07-01

An experiment was performed to study heat transfer characteristics between corrugated heat exchanger and flat plate type one. While heat capacity(13.86kW) was provided constantly and the flow speed was varied from 2.8 to 17.9m/s, the temperature and the pressure drop were measured. Furthermore, heat transfer coefficient, Colburn factor and Nusselt number were calculated using them. With increase of the flow speed for both exchangers, the coefficient and the pressure drop increased, but Colburn factor decreased. The coefficient, pressure drop and Colburn factor of the corrugated type were all higher than those of the flat one, which is due to the flow interruption with recirculation and reattachment of the corrugated type. The empirical correlations of Nusselt number were suggested for the tested two heat exchangers.

Intermediate heat exchanger tube vibration induced by cross and parallel mixed flow

International Nuclear Information System (INIS)

Kawamura, Koji

1986-01-01

The characteristics of pool type LMFBR intermediate heat exchanger (IHX) tube vibrations induced by cross and parallel mixed flow were basically investigated. Secondary coolant in IHX tube bundle is mixed flow of parallel jit flow along the tube axis through flow holes in baffle plates and cross flow. By changing these two flow rate, flow distributions vary in the tube bundle. Mixed flow also induces vibrations which cause fretting wear and fatigue of tube. It is therefore very important to evaluate the tube vibration characteristics for estimating the tube integrity. The results show that the relationships between tube vibrations and flow distributions in the tube bundle were cleared, and mixed flow induced tube vibration could be evaluated on the base of the characteristics of both parallel and cross flow induced vibration. From these investigations it could be concluded that the characteristics of tube vibration for various flow distributions can be systematically evaluated. (author)

Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2015-01-01

In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

Compact Ceramic Microchannel Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

2016-10-31

The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

Directory of Open Access Journals (Sweden)

Navid Bozorgan

2015-07-01

Full Text Available Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical coil heat exchanger can reduce the manufacturing cost of the heat exchanger and pumping power by reducing the number of turns of the coil.

Vibration of heat exchange components in liquid and two-phase cross-flow

International Nuclear Information System (INIS)

Pettigrew, M.J.

1978-05-01

Heat exchange components must be analysed at the design stage to avoid flow-induced vibration problems. This paper presents information required to formulate flow-induced vibration excitation mechanisms in liquid and two-phase cross-flow. Three basic excitation mechanisms are considered, namely: 1) fluidelastic instability, 2) periodic wake shedding, and 3) response to random flow turbulence. The vibration excitation information is deduced from vibration response data for various types of tube bundles. Sources of information are: 1) fundamental studies on tube bundles, 2) model testing, 3) field measurements, and 4) operating experiences. Fluidelastic instability is formulated in terms of dimensionless flow velocity and dimensionless damping; periodic wake shedding in terms of Strouhal number and lift coefficient; and random turbulence excitation in terms of statistical parameters of random forces. Guidelines are recommended for design purposes. (author)

Microplate Heat Exchanger, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — We propose a microplate heat exchanger for cryogenic cooling systems used for continuous flow distributed cooling systems, large focal plane arrays, multiple cooling...

Investigation and application of reduced-order methods for flows study in heat exchanger tube bundles

International Nuclear Information System (INIS)

Pomarede, M.

2012-01-01

The objective of this thesis is to study the ability of model reduction for investigations of flow-induced vibrations in heat exchangers tube bundle systems.These mechanisms are a cause of major concern because heat exchangers are key elements of nuclear power plants and on-board stoke-holds.In a first part, we give a recall on heat exchangers functioning and on vibratory problems to which they are prone. Then, complete calculations leaded with the CFD numerical code Code-Saturne are carried out, first for the flow around a single circular cylinder (fixed then elastically mounted) and then for the case of a tube bundle system submitted to cross-flow. Reduced-order method POD is applied to the flow resolution with fixed structures. The obtained results show the efficiency of this technique for such configurations, using stabilization methods for the dynamical system resolution in the tube-bundle case. Multiphase-POD, which is a method enabling the adaptation of POD to fluid-structure interactions, is applied. Large displacements of a single cylinder elastically mounted under cross-flow, corresponding to the lock-in phenomenon,are well reproduced with this reduction technique. In the same way, large displacements of a confined moving tube in a bundle are shown to be faithfully reconstructed.Finally, the use of model reduction is extended to parametric studies. First, we propose to use the method which consists in projecting Navier-Stokes equations for several values of the Reynolds number on to a unique POD basis. The results obtained confirm the fact that POD predictability is limited to a range of parameter values. Then, a basis interpolation method, constructed using Grassmann manifolds and allowing the construction of a POD basis from other pre-calculated basis, is applied to basic cases. (author)

A pump/intermediate heat exchanger assembly for a liquid metal reactor

International Nuclear Information System (INIS)

Nathenson, R.D.; Alexion, C.C.; Sumpman, W.C.

1987-01-01

A heat exchanger and electromagnetic pump assembly is disclosed comprising a heat exchanger housing defining an annularly shaped cavity and supporting therein a plurality of heat transfer tubes. An electromagnetic pump disposed beneath the heat exchanger comprises a circular array of flow couplers. Each flow coupler comprises a pump duct receiving primary liquid metal and a generator duct receiving a pumped intermediate liquid metal. A first plenum chamber is in communication with the generator ducts of all the flow couplers and receives intermediate liquid metal from inlet duct. The generator ducts exit their flows of intermediate liquid metal to a second plenum chamber in communication with the heat exchanger annularly shaped cavity to permit the flow of the intermediate liquid metal therethrough. A third plenum chamber receives collectively the flows of the primary liquid metal from the tubes and directs the primary liquid metal to the pump ducts of the flow couplers. The annular magnetic field of the electromagnetic pump is produced by a circular array of electromagnets having hollow windings cooled by a flow of intermediate liquid metal via tubes and manifolds. The leads to the electromagnets pass through an annular space around the inlet duct. (author)

Thermal Analysis of Hybrid Thermal Control System and Experimental Investigation of Flow Boiling in Micro-channel Heat Exchangers

Science.gov (United States)

Lee, Seunghyun

Future manned space endeavors will require a new class of vehicles, capable of conducting different types of missions and enduring varying gravitational and temperature environments. Thermal management will play a vital role in these new vehicles, and is complicated by the need to tackle both low and high heat sink temperatures. The present study assesses the feasibility of hybrid thermal control system by thermodynamic analysis and investigates the heat transfer mechanisms in two large micro-channel heat exchangers in vapor compression mode and two-phase mode. Unlike prior published two-phase micro-channel studies that concern mostly miniature heat sinks, this study addresses transport characteristics of a heat sink containing large length-to-diameter ratio, up to 609.6 to 1,micro-channels. In the thermodynamic analysis, four different operational modes are considered: single-phase, two-phase, basic heat pump and heat pump with liquid-side, suction-side heat exchanger. A thermodynamic trade study is conducted for six different working fluids to assess important performance parameters including mass flow rate of the working fluid, maximum pressure, radiator area, compressor/pump work, and coefficient of performance (COP). R134a is determined to be most suitable based on its ability to provide a balanced compromise between reducing flow rate and maintaining low system pressure, and a moderate coefficient of performance (COP); this fluid is also both nontoxic and nonflammable, and features zero ozone depletion potential (ODP) and low global warming potential (GWP). It is shown how specific mission stages dictate which mode of operation is most suitable, and this information is used to size the radiator for the H-TCS. The experimental flow boiling investigation consists of exploring the steady-state and the transient two-phase heat transfer characteristics of two large micro-channel heat exchangers that serve as evaporators in the vapor compression loop using R134a as

Sleeving repair of heat exchanger tubes

International Nuclear Information System (INIS)

Street, Michael D.; Schafer, Bruce W.

2000-01-01

Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

Analytical Study on Thermal and Mechanical Design of Printed Circuit Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Yoon, Su-Jong [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sabharwall, Piyush [Idaho National Lab. (INL), Idaho Falls, ID (United States); Kim, Eung-Soo [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2013-09-01

The analytical methodologies for the thermal design, mechanical design and cost estimation of printed circuit heat exchanger are presented in this study. In this study, three flow arrangements of parallel flow, countercurrent flow and crossflow are taken into account. For each flow arrangement, the analytical solution of temperature profile of heat exchanger is introduced. The size and cost of printed circuit heat exchangers for advanced small modular reactors, which employ various coolants such as sodium, molten salts, helium, and water, are also presented.

Energy performance of an innovative liquid desiccant dehumidification system with a counter-flow heat and mass exchanger using potassium formate

DEFF Research Database (Denmark)

Jradi, Muhyiddine; Riffat, Saffa

2014-01-01

An innovative micro-scale liquid desiccant dehumidification system is numerically investigated. The liquid desiccant dehumidification unit employs a counter-flow low-cost and efficient heat and mass exchange core, improving the thermal performance and eliminating desiccant carryover...... that the dehumidifier effectiveness is directly proportional to the intake air temperature, intake air relative humidity and liquid desiccant flow rate where the effectiveness is inversely proportional to the intake air velocity and the heat exchanger air channel height....

Pump/heat exchanger assembly for pool-type reactor

International Nuclear Information System (INIS)

Nathenson, R.D.; Slepian, R.M.

1987-01-01

A heat exchanger and pump assembly comprising a heat exchanger including a housing for defining an annularly shaped cavity and supporting therein a plurality of heat transfer tubes. A pump is disposed beneath the heat exchanger and is comprised of a plurality of flow couplers disposed in a circular array. Each flow coupler is comprised of a pump duct for receiving a first electrically conductive fluid, i.e. the primary liquid metal, from a pool thereof, and a generator duct for receiving a second electrically conductive fluid, i.e. the intermediate liquid metal. The primary liquid metal is introduced from the reactor pool into the top, inlet ends of the tubes, flowing downward therethrough to be discharged from the tubes' bottom ends directly into the reactor pool. The primary liquid metal is variously introduced into the pump ducts directly from the reactor pool, either from the bottom or top end of the flow coupler. The intermediate fluid introduced into the generator ducts via the inlet duct and inlet plenum and after leaving the generator ducts passes through the annular cavity of the exchanger to cool the primary liquid in the tubes. The annular magnetic field of the pump is produced by a circular array of electromagnets having hollow windings cooled by a flow of the intermediate metal. (author)

The dry heat exchanger calorimeter system

International Nuclear Information System (INIS)

Renz, D.P.; Wetzel, J.R.; James, S.J.; Kasperski, P.W.; Duff, M.F.

1991-01-01

A radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium has been developed at Mound. The dry heat exchanger calorimeter is 42 inches high by 18 inches in diameter and the preconditioner is a 22 inch cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptance data with an accuracy comparable to those of Mound water bath systems now in use. 4 figs., 1 tab

Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger

International Nuclear Information System (INIS)

Chen, Minghui; Sun, Xiaodong; Christensen, Richard N.; Skavdahl, Isaac; Utgikar, Vivek; Sabharwall, Piyush

2016-01-01

Highlights: • Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger have been obtained. • Comparisons of experimental data and available correlations have been performed. • New Fanning friction factor and heat transfer correlations for the test PCHE are developed. - Abstract: Printed circuit heat exchanger (PCHE) is one of the leading intermediate heat exchanger (IHX) candidates to be employed in the very-high-temperature gas-cooled reactors (VHTRs) due to its capability for high-temperature, high-pressure applications. In the current study, a reduced-scale zigzag-channel PCHE was fabricated using Alloy 617 plates for the heat exchanger core and Alloy 800H pipes for the headers. The pressure drop and heat transfer characteristics of the PCHE were investigated experimentally in a high-temperature helium test facility (HTHF) at The Ohio State University. The PCHE helium inlet temperatures and pressures were varied up to 464 °C/2.7 MPa for the cold side and 802 °C/2.7 MPa for the hot side, respectively, while the maximum helium mass flow rates on both sides of the PCHE reached 39 kg/h. The corresponding maximum channel Reynolds number was approximately 3558, covering the laminar flow and laminar-to-turbulent flow transition regimes. New pressure drop and heat transfer correlations for the current zigzag channels with rounded bends were developed based on the experimental data. Comparisons between the experimental data and the results obtained from the available PCHE and straight circular pipe correlations were conducted. Compared to the heat transfer performance in straight circular pipes, the zigzag channels provided little advantage in the laminar flow regime but significant advantage near the transition flow regime.

Thermal behavior of a heat exchanger module for seasonal heat storage

DEFF Research Database (Denmark)

Fan, Jianhua; Furbo, Simon; Andersen, Elsa

2012-01-01

Experimental and theoretic investigations are carried out to study the heat transfer capacity rate of a heat exchanger module for seasonal heat storage with sodium acetate trihydrate (SAT) supercooling in a stable way. A sandwich heat storage test module has been built with the phase change...... material (PCM) storage box in between two plate heat exchangers. Charge of the PCM storage is investigated experimentally with solid phase SAT as initial condition. Discharge of the PCM storage with the presence of crystallization is studied experimentally. Fluid flow and heat transfer in the PCM module......, recommendations on how best to transfer heat to and from the seasonal heat storage module are given....

Characteristics of Vertical Mantle Heat Exchangers for Solar Water Heaters

DEFF Research Database (Denmark)

Shah, Louise Jivan; Morrison, G.L.; Behnia, M.

1999-01-01

- The flow structure in vertical mantle heat exchangers was investigated using a full-scale tank designed to facilitate flow visualisation. The flow structure and velocities in the mantle were measured using a particle Image Velocimetry (PIV) system. A CFD simulation model of vertical mantle heat...... exchangers was also developed for detailed evaluation of the heat flux distribution over the mantle surface. Both the experimental and simulation results indicate that distribution of the flow around the mantle gap is governed by buoyancy driven recirculation in the mantle. The operation of the mantle...

Heat transfer and fluid flow in minichannels and microchannels

CERN Document Server

Kandlikar, Satish; Li, Dongqing; Colin, Stephane; King, Michael R

2014-01-01

Heat exchangers with minichannel and microchannel flow passages are becoming increasingly popular due to their ability to remove large heat fluxes under single-phase and two-phase applications. Heat Transfer and Fluid Flow in Minichannels and Microchannels methodically covers gas, liquid, and electrokinetic flows, as well as flow boiling and condensation, in minichannel and microchannel applications. Examining biomedical applications as well, the book is an ideal reference for anyone involved in the design processes of microchannel flow passages in a heat exchanger. Each chapter is accompan

Appendix to the thesis an experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Austegard, Anders

1997-12-31

This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfirestop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. This is a separate appendix volume, including computer codes and simulated results. 316 figs., 11 tabs.

Flow rate measurement of buoyancy-driven exchange flow by laser Doppler velocimeter

International Nuclear Information System (INIS)

Fumizawa, Motoo

1993-01-01

An experimental investigation was carried out for the buoyancy-driven exchange flow in a narrow vented cylinder concerning the air ingress process during a standing pipe rupture in a high-temperature gas-cooled reactor. In the present study, the evaluation method of exchange flow was developed by measuring the velocity distribution in the cylinder using a laser Doppler velocimeter. The experiments were performed under atmospheric pressure with nitrogen as a working fluid. Rayleigh numbers ranged from 2.0x10 4 to 2.1x10 5 . The exchange flow fluctuated irregularly with time and space in the cylinder. It was found that the exchange velocity distribution along the horizontal axis changed from one-hump to two-hump distribution with increasing Rayleigh number. In the case that the hemisphere wall was cooler than the heated disk, the volumetric exchange flow rate was smaller than that in the case where the hemisphere wall and the heated disk were at the same temperature. (author)

Effect of radiant heat transfer on the performance of high temperature heat exchanger

International Nuclear Information System (INIS)

Mori, Yasuo; Hijikata, Kunio; Yamada, Yukio

1975-01-01

The development of high temperature gas-cooled reactors is motivated by the consideration of the application of nuclear heat for industrial uses or direct steelmaking and chemical processes. For these purposes, reliable and efficient heat exchangers should be developed. This report analyzes the effect of radiant heat transfer on the performance of high temperature heat exchangers. The heat transfer model is as follows: the channel composed with two parallel adiabatic walls is divided with one parallel plate between the walls. Non-radiative fluid flows in the two separated channels in opposite direction. Heat transfer equations for this system were obtained, and these equations were solved by some approximate method and numerical analysis. The effect of radiation on heat transfer became larger as the radiant heat transfer between two walls was larger. In the heat exchangers of counter flow type, the thermal efficiency is controlled with three parameters, namely radiation-convection parameter, Stanton number and temperature difference. The thermal efficiency was larger with the increase of these parameters. (Iwase, T.)

Study of two-phase flow redistribution between two passes of a heat exchanger

International Nuclear Information System (INIS)

Mendes de Moura, L.F.

1989-04-01

The object of the present thesis deals with the study of two-phase flow redistribution between two passes of a heat exchanger. Mass flow rate measurements of each component performed at each channel outlet of the second pass allowed us to determine the influence of mass flow, gas quality, flow direction (upward or downward) and common header geometry upon flow redistribution. Local void fraction inside common header was measured with an optical probe. A two-dimensional two-phase flow computational code was developed from a two-fluid model. Modelling of interfacial momentum transfer was used in order to take into account twp-phase flow patterns in common headers. Numerical simulation results show qualitative agreement with experimental results. Present theoretical model limitations are analysed and future improvements are proposed [fr

Heat transfer enhancement in heat exchangers by longitudinal vortex generators

International Nuclear Information System (INIS)

Guntermann, T.; Fiebig, M.; Mitra, N.K.

1990-01-01

In this paper heat transfer enhancement and flow losses are computed for the interaction of a laminar channel flow with a pair of counterrotating longitudinal vortices generated by a pair of delta-winglets punched out of the channel wall. The geometry simulates an element of a fin-plate or fin-tube heat exchanger. The structure of the vortex flow and temperature distribution, the local heat transfer coefficients and the local flow losses are discussed for a sample case. For a Reynolds number of Re d = 1000 and a vortex generator angle of attack of β = 25 degrees heat transfer is enhanced locally by more than 300% and in the mean by 50%. These values increase further with Re and β

Design and simulation of heat exchangers using Aspen HYSYS, and Aspen exchanger design and rating for paddy drying application

Science.gov (United States)

Janaun, J.; Kamin, N. H.; Wong, K. H.; Tham, H. J.; Kong, V. V.; Farajpourlar, M.

2016-06-01

Air heating unit is one of the most important parts in paddy drying to ensure the efficiency of a drying process. In addition, an optimized air heating unit does not only promise a good paddy quality, but also save more for the operating cost. This study determined the suitable and best specifications heating unit to heat air for paddy drying in the LAMB dryer. In this study, Aspen HYSYS v7.3 was used to obtain the minimum flow rate of hot water needed. The resulting data obtained from Aspen HYSYS v7.3 were used in Aspen Exchanger Design and Rating (EDR) to generate heat exchanger design and costs. The designs include shell and tubes and plate heat exchanger. The heat exchanger was designed in order to produce various drying temperatures of 40, 50, 60 and 70°C of air with different flow rate, 300, 2500 and 5000 LPM. The optimum condition for the heat exchanger were found to be plate heat exchanger with 0.6 mm plate thickness, 198.75 mm plate width, 554.8 mm plate length and 11 numbers of plates operating at 5000 LPM air flow rate.

Derivation of effectiveness-NTU method for heat exchangers with heat leak; TOPICAL

International Nuclear Information System (INIS)

William M. Soyars

2001-01-01

A powerful and useful method for heat exchanger analysis is the effectiveness-NTU method. The equations for this technique presented in textbooks, however, are limited to the case where all of the heat transfer occurs between the two fluid streams. In an application of interest to us, cryogenic heat exchangers, we wish to consider a heat leak term. Thus, we have derived equations for the(var e psilon)-NTU method with heat leak involved. The cases to be studied include evaporators, condensers, and counter-flow, with heat leak both in and out

Micro-Scale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2004-01-01

A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

Exhaust bypass flow control for exhaust heat recovery

Science.gov (United States)

Reynolds, Michael G.

2015-09-22

An exhaust system for an engine comprises an exhaust heat recovery apparatus configured to receive exhaust gas from the engine and comprises a first flow passage in fluid communication with the exhaust gas and a second flow passage in fluid communication with the exhaust gas. A heat exchanger/energy recovery unit is disposed in the second flow passage and has a working fluid circulating therethrough for exchange of heat from the exhaust gas to the working fluid. A control valve is disposed downstream of the first and the second flow passages in a low temperature region of the exhaust heat recovery apparatus to direct exhaust gas through the first flow passage or the second flow passage.

Experimental evaluation of vibrations in heat exchangers

International Nuclear Information System (INIS)

Martin Ghiselli, A.

1997-01-01

Flow induced vibrations may produce damage of heat exchangers, condensers and steam generators tubes. To evaluate this problem a set of tests were developed to know the real support state of the tubes, which have great influence on the vibration response. This paper include a description of the tests and the results obtained applying them on a heat exchanger equipment. (author) [es

Component Cooling Heat Exchanger Heat Transfer Capability Operability Monitoring

International Nuclear Information System (INIS)

Mihalina, M.; Djetelic, N.

2010-01-01

The ultimate heat sink (UHS) is of highest importance for nuclear power plant safe and reliable operation. The most important component in line from safety-related heat sources to the ultimate heat sink water body is a component cooling heat exchanger (CC Heat Exchanger). The Component Cooling Heat Exchanger has a safety-related function to transfer the heat from the Component Cooling (CC) water system to the Service Water (SW) system. SW systems throughout the world have been the root of many plant problems because the water source, usually river, lake, sea or cooling pond, are conductive to corrosion, erosion, biofouling, debris intrusion, silt, sediment deposits, etc. At Krsko NPP, these problems usually cumulate in the summer period from July to August, with higher Sava River (service water system) temperatures. Therefore it was necessary to continuously evaluate the CC Heat Exchanger operation and confirm that the system would perform its intended function in accordance with the plant's design basis, given as a minimum heat transfer rate in the heat exchanger design specification sheet. The Essential Service Water system at Krsko NPP is an open cycle cooling system which transfers heat from safety and non-safety-related systems and components to the ultimate heat sink the Sava River. The system is continuously in operation in all modes of plant operation, including plant shutdown and refueling. However, due to the Sava River impurities and our limited abilities of the water treatment, the system is subject to fouling, sedimentation buildup, corrosion and scale formation, which could negatively impact its performance being unable to satisfy its safety related post accident heat removal function. Low temperature difference and high fluid flows make it difficult to evaluate the CC Heat Exchanger due to its specific design. The important effects noted are measurement uncertainties, nonspecific construction, high heat transfer capacity, and operational specifics (e

A heat exchanger provided with plates

International Nuclear Information System (INIS)

Chaix, J.E.; Fajeau, Maurice; Chlique, Bernard.

1976-01-01

The invention relates to a heat exchanger of the plate type, in which two fluids exchange calories through parallel metal plates, delimiting spaces separated from each other in which two fluids respectively flow without direct contact between them. The invention particularly applies in the case where one of the two fluids is water under pressure or else a circulating liquid metal, specially sodium, used in the system of a pressurised water or fast neutron reactor, the second fluid being water to be vaporised in the exchanger by the calories supplied by the first fluid. The arrangement is designed to give minimum bulk, particularly enabling the exchanger to be housed in the area between the core of a nuclear reactor and a casing or outer vessel, or else in an external sealed containment, with a view to recovering with the best efficiency the heat acquired by a coolant flowing through the core [fr

Helically coiled tube heat exchanger

International Nuclear Information System (INIS)

Harris, A.M.

1981-01-01

In a heat exchanger such as a steam generator for a nuclear reactor, two or more bundles of helically coiled tubes are arranged in series with the tubes in each bundle integrally continuing through the tube bundles arranged in series therewith. Pitch values for the tubing in any pair of tube bundles, taken transverse to the path of the reactor coolant flow about the tubes, are selected as a ratio of two unequal integers to permit efficient operation of each tube bundle while maintaining the various tube bundles of the heat exchanger within a compact envelope. Preferably, the helix angle and tube pitch parallel to the path of coolant flow are constant for all tubes in a single bundle so that the tubes are of approximately the same length within each bundle

Experimental and numerical investigation of dimplelike protrusions employed in recent heat exchangers

International Nuclear Information System (INIS)

Preibisch, S; Dietzel, D; Buschmann, M H; Friebe, C

2011-01-01

This study is motivated by the observation that recent investigations of dimpled surfaces employed for enhancing heat transfer rarely go beyond general parameters like pressure losses and heat transfer performance. Here, we explore a real world dimpled cross-flow heat exchanger. In particular, we are interested in the global parameters, but also in the local flow situation around a single dimplelike protrusion. Detailed PIV-experiments and simulations of the local flow around single protrusions and groups of them reveal the flow structures essential for heat transfer. These local results are brought in conjunction with the general performance of the heat exchanger. Based on local results, simulations of the complete heat exchanger are carried out which are found to be in reasonable agreement with the global parameters found experimentally.

Experimental study of heat transfer in a heat exchanger with rectangular channels

International Nuclear Information System (INIS)

Hammami, Mahmoud; Ben Said, Akrem; Ben Maad, Rejeb; Rebay, Mourad

2009-01-01

This paper presents the results of an experimental study related to characterisation of a mini channel heat exchanger. Such heat exchanger may be used in water cooling of electronic components. The results obtained show the efficiency of this exchanger even with very low water flow rates. Indeed, in spite of the importance of the extracted heat fluxes which can reach about 50Kw/m 2 , the temperature of the cooled Aluminium bloc remained always lower than the tolerated threshold of 80 degree in electronic cooling. Moreover, several thermal characteristics such as equivalent thermal resistance of the exchanger, the average internal convective heat transfer coefficient and the increase in the temperature of the cooling water have been measured. The results presented have been obtained with in q uinconce r ectangular mini-channel heat exchanger, with a hydraulic diameter D h = 2mm. NOMENCLATURE h D Hydraulic diameter (mm). int

Local study of flow and low Reynolds thermal-hydraulic performance of a corrugated plane duct: application to plate heat exchangers

International Nuclear Information System (INIS)

Hugonnot, Patrick

1989-01-01

This research thesis addresses the local study of a flow in a corrugated plane duct by using experimental and numerical approaches on the one hand, and the experimental determination of thermal-hydraulic performance at low Reynolds number of different plate heat exchanger ducts on the other hand. Experimental visualisations of the local flow allowed regime transitions in 2D and 3D geometries to be determined. As far as the 2D duct is concerned, a wave profile optimisation is proposed, and the numerical study performed by using the TRIO software is in good agreement with experimental results. The optimised duct configuration can thus be envisaged for an industrial development. The determination of the friction coefficient and of the global heat exchange coefficient of different corrugated ducts allows plate exchangers to be sized on a wide range of Reynolds numbers. The respective influences of natural convection and of fluid thermal dependency on heat exchange have been studied [fr

Investigation Status of Heat Exchange while Boiling Hydrocarbon Fuel

Directory of Open Access Journals (Sweden)

D. S. Obukhov

2006-01-01

Full Text Available The paper contains analysis of heat exchange investigations while boiling hydrocarbon fuel. The obtained data are within the limits of the S.S. Kutateladze dependence proposed in 1939. Heat exchange at non-stationary heat release has not been investigated. The data for hydrocarbon fuel with respect to critical density of heat flow are not available even for stationary conditions.

Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

Science.gov (United States)

Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

2016-02-01

Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

Practical design of a heat exchanger for dilution refrigeration. 1

Energy Technology Data Exchange (ETDEWEB)

Oda, Y; Fujii, G; Nagano, H [Tokyo Univ. (Japan). Inst. for Solid State Physics

1978-02-01

A compact heat exchanger for a dilution refrigerator with a high thermal efficiency is presented. Discrete heat exchangers with by-pass channels were used to decrease the flow impedance. This heat exchanger was designed so that the thermal conductance of liquid along the stream was greatly reduced. The effective thickness of the sponge material in the heat exchanger and mixer is also discussed. The obtained minimum temperatures of 12 mK was very close to the designed value of 10.8 mK. Moreover a rapid response was obtained. This is attributed to the small liquid volume of the heat exchanger.

Condensation and frost formation in heat exchangers

International Nuclear Information System (INIS)

Rostami, A.A.

1982-01-01

The occurence of condensation and of frost formation are considered for air to heat exchangers with emphasis on how such occurrences would affect the performance of such heat exchangers when they are used in ventilating applications. The formulations which predict performance are developed for parallel, counter flow and cross flow with either formation or condensation, and for condensation the consequences for evaporation of condensate and of the effect of longitudinal conduction in the walls of the exchanger are also considered. For the prediction of the exchanger performance with frost formation there must be specified the growth of the frost layer with time and existing theories for this growth are examined, a new method of calculation of the growth is presented and this is shown to give results for the growth that are in accord with available experimental evidence. This new theory for the growth of a frost layer is used to predict the performance of a parallel flow exchanger under conditions in which frost formation occurs, by successively applying the steady state performance calculation for time increments over which the frost layer build-up is calculated for these time increments. The calculation of counter flow exchanger performance by this method, while feasible, is so time consuming that only the general aspects of the calculation are considered

An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

Science.gov (United States)

White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

2010-11-01

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

High-heat-flux testing of helium-cooled heat exchangers for fusion applications

International Nuclear Information System (INIS)

Youchison, D.L.; Izenson, M.G.; Baxi, C.B.; Rosenfeld, J.H.

1996-01-01

High-heat-flux experiments on three types of helium-cooled divertor mock-ups were performed on the 30-kW electron beam test system and its associated helium flow loop at Sandia National Laboratories. A dispersion-strengthened copper alloy (DSCu) was used in the manufacture of all the mock-ups. The first heat exchanger provides for enhanced heat transfer at relatively low flow rates and much reduced pumping requirements. The Creare sample was tested to a maximum absorbed heat flux of 5.8 MW/m 2 . The second used low pressure drops and high mass flow rates to achieve good heat removal. The GA specimen was tested to a maximum absorbed heat flux of 9 MW/m 2 while maintaining a surface temperature below 400 degree C. A second experiment resulted in a maximum absorbed heat flux of 34 MW/m 2 and surface temperatures near 533 degree C. The third specimen was a DSCu, axial flow, helium-cooled divertor mock-up filled with a porous metal wick which effectively increases the available heat transfer area. Low mass flow and high pressure drop operation at 4.0 MPa were characteristic of this divertor module. It survived a maximum absorbed heat flux of 16 MW/m 2 and reached a surface temperature of 740 degree C. Thermacore also manufactured a follow-on, dual channel porous metal-type heat exchanger, which survived a maximum absorbed heat flux of 14 MW/m 2 and reached a maximum surface temperature of 690 degree C. 11refs., 20 figs., 3 tabs

Spacecraft Radiator Freeze Protection Using a Regenerative Heat Exchanger

Science.gov (United States)

Ungar, Eugene K.; Schunk, Richard G.

2011-01-01

An active thermal control system architecture has been modified to include a regenerative heat exchanger (regenerator) inboard of the radiator. Rather than using a radiator bypass valve a regenerative heat exchanger is placed inboard of the radiators. A regenerator cold side bypass valve is used to set the return temperature. During operation, the regenerator bypass flow is varied, mixing cold radiator return fluid and warm regenerator outlet fluid to maintain the system setpoint. At the lowest heat load for stable operation, the bypass flow is closed off, sending all of the flow through the regenerator. This lowers the radiator inlet temperature well below the system set-point while maintaining full flow through the radiators. By using a regenerator bypass flow control to maintain system setpoint, the required minimum heat load to avoid radiator freezing can be reduced by more than half compared to a radiator bypass system.

Geometric optimization of cross-flow heat exchanger based on dynamic controllability

Directory of Open Access Journals (Sweden)

Alotaibi Sorour

2008-01-01

Full Text Available The operation of heat exchangers and other thermal equipments in the face of variable loads is usually controlled by manipulating inlet fluid temperatures or mass flow rates, where the controlled variable is usually one of the output temperatures. The aim of this work is to optimize the geometry of a tube with internal flow of water and an external cross-flow of air, based on its controllability characteristics. Controllability is a useful concept both from theoretical and practical perspective since it tells us if a particular output can be controlled by a particular input. This concept can also provide us with information about the easiest operating condition to control a particular output. A transient model of a tube in cross-flow is developed, where an implicit formulation is used for transient numerical solutions. The aspect ratio of the tube is optimized, subject to volume constraints, based on the optimum operation in terms of controllability. The reported optimized aspect ratio, water mass flow rate and controllability are studied for deferent external properties of the tube.

A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

NARCIS (Netherlands)

de Jong, Anne; Wijnant, Ysbrand H.; de Boer, Andries

2014-01-01

A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic

Thermodynamic performance analysis and algorithm model of multi-pressure heat recovery steam generators (HRSG) based on heat exchangers layout

International Nuclear Information System (INIS)

Feng, Hongcui; Zhong, Wei; Wu, Yanling; Tong, Shuiguang

2014-01-01

Highlights: • A general model of multi-pressure HRSG based on heat exchangers layout is built. • The minimum temperature difference is introduced to replace pinch point analysis. • Effects of layout on dual pressure HRSG thermodynamic performances are analyzed. - Abstract: Changes of heat exchangers layout in heat recovery steam generator (HRSG) will modify the amount of waste heat recovered from flue gas; this brings forward a desire for the optimization of the design of HRSG. In this paper the model of multi-pressure HRSG is built, and an instance of a dual pressure HRSG under three different layouts of Taihu Boiler Co., Ltd. is discussed, with specified values of inlet temperature, mass flow rate, composition of flue gas and water/steam parameters as temperature, pressure etc., steam mass flow rate and heat efficiency of different heat exchangers layout of HRSG are analyzed. This analysis is based on the laws of thermodynamics and incorporated into the energy balance equations for the heat exchangers. In the conclusion, the results of the steam mass flow rate, heat efficiency obtained for three heat exchangers layout of HRSGs are compared. The results show that the optimization of heat exchangers layout of HRSGs has a great significance for waste heat recovery and energy conservation

Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

Directory of Open Access Journals (Sweden)

S. A. Burtsev

2016-01-01

Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

Design Guideline for Primary Heat Exchanger in a Research Reactor

Energy Technology Data Exchange (ETDEWEB)

Lee, Sunil; Seo, Kyoung-Woo; Kim, Seong-Hoon; Chi, Dae-Young; Park, Cheol [KAERI, Daejeon (Korea, Republic of)

2016-05-15

In this paper, analytical study is conducted to track the variation of the PCS outlet temperature in conditions of the constant core power and constant SCS inlet temperature. The PCS circulates demineralized water to remove the heat generated in reactor core. The heat is transferred to the cold water of the SCS through the primary heat exchanger. In JRTR, Plate-type Heat Exchanger (PHE) was used as the primary heat exchanger. The cooling tower automatically sets the SCS inlet temperature constant by fan speed control. The flow rate of SCS is adjusted to be identical with the PCS flow rate. To design the PHE, the inlet and outlet temperatures and the flow rates for both systems should be determined. The flow rate has the allowable band for the safe operation from the lower limit to upper limit resulting in different temperature distribution in the PHE. Specially, the PCS outlet temperature which is the core inlet temperature is used for a safety parameter for the reactor shutdown. Therefore, we need to figure out which limit for the flow rate should be used from the conservative point of view. At 200 kg/s of PCS and SCS flow rates, the inlet and outlet temperatures are 41.3℃and 34℃, respectively. With increase of the flow rate, both of PCS inlet and outlet temperatures decrease to 33.6℃ and 39.9℃. This result means the low limit of the allowable flow band should be used for the conservative design of primary heat exchanger. If the upper limit of the allowable flow band is used, the PCS outlet temperature which is the safety parameter used for the reactor shutdown increases with decrease of the flow rate.

Design Guideline for Primary Heat Exchanger in a Research Reactor

International Nuclear Information System (INIS)

Lee, Sunil; Seo, Kyoung-Woo; Kim, Seong-Hoon; Chi, Dae-Young; Park, Cheol

2016-01-01

In this paper, analytical study is conducted to track the variation of the PCS outlet temperature in conditions of the constant core power and constant SCS inlet temperature. The PCS circulates demineralized water to remove the heat generated in reactor core. The heat is transferred to the cold water of the SCS through the primary heat exchanger. In JRTR, Plate-type Heat Exchanger (PHE) was used as the primary heat exchanger. The cooling tower automatically sets the SCS inlet temperature constant by fan speed control. The flow rate of SCS is adjusted to be identical with the PCS flow rate. To design the PHE, the inlet and outlet temperatures and the flow rates for both systems should be determined. The flow rate has the allowable band for the safe operation from the lower limit to upper limit resulting in different temperature distribution in the PHE. Specially, the PCS outlet temperature which is the core inlet temperature is used for a safety parameter for the reactor shutdown. Therefore, we need to figure out which limit for the flow rate should be used from the conservative point of view. At 200 kg/s of PCS and SCS flow rates, the inlet and outlet temperatures are 41.3℃and 34℃, respectively. With increase of the flow rate, both of PCS inlet and outlet temperatures decrease to 33.6℃ and 39.9℃. This result means the low limit of the allowable flow band should be used for the conservative design of primary heat exchanger. If the upper limit of the allowable flow band is used, the PCS outlet temperature which is the safety parameter used for the reactor shutdown increases with decrease of the flow rate

Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

International Nuclear Information System (INIS)

Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

2016-01-01

Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

Thermal response test data of five quadratic cross section precast pile heat exchangers.

Science.gov (United States)

Alberdi-Pagola, Maria

2018-06-01

This data article comprises records from five Thermal Response Tests (TRT) of quadratic cross section pile heat exchangers. Pile heat exchangers, typically referred to as energy piles, consist of traditional foundation piles with embedded heat exchanger pipes. The data presented in this article are related to the research article entitled "Comparing heat flow models for interpretation of precast quadratic pile heat exchanger thermal response tests" (Alberdi-Pagola et al., 2018) [1]. The TRT data consists of measured inlet and outlet temperatures, fluid flow and injected heat rate recorded every 10 min. The field dataset is made available to enable model verification studies.

Heat Transfer in Metal Foam Heat Exchangers at High Temperature

Science.gov (United States)

Hafeez, Pakeeza

Heat transfer though open-cell metal foam is experimentally studied for heat exchanger and heat shield applications at high temperatures (˜750°C). Nickel foam sheets with pore densities of 10 and 40 pores per linear inch (PPI), have been used to make the heat exchangers and heat shields by using thermal spray coating to deposit an Inconel skin on a foam core. Heat transfer measurements were performed on a test rig capable of generating hot gas up to 1000°C. The heat exchangers were tested by exposing their outer surface to combustion gases at a temperature of 550°C and 750°C while being cooled by air flowing through them at room temperature at velocities up to 5 m/s. The temperature rise of the air, the surface temperature of the heat exchangers and the air temperature inside the heat exchanger were measured. The volumetric heat transfer coefficient and Nusselt number were calculated for different velocities. The heat transfer performance of the 40PPI sample brazed with the foil is found to be the most efficient. Pressure drop measurements were also performed for 10 and 40PPI metal foam. Thermographic measurements were done on 40PPI foam heat exchangers using a high temperature infrared camera. A high power electric heater was used to produce hot air at 300°C that passed over the foam heat exchanger while the cooling air was blown through it. Heat shields were made by depositing porous skins on metal foam and it was observed that a small amount of coolant leaking through the pores notably reduces the heat transfer from the hot gases. An analytical model was developed based assuming local thermal non-equilibrium that accounts for the temperature difference between solid and fluid phase. The experimental results are found to be in good agreement with the predicted values of the model.

Thermal hydraulic simulation of moderator heat exchanger

International Nuclear Information System (INIS)

Anil Lal, S.; Rajakumar, A.; Vaidyanathan, G.; Srinivasan, R.; Chetal, S.C.

1993-01-01

Pressurized heavy water reactors form the majority in the first stage of India's nuclear power programme. Heavy water is both moderator and primary coolant. The heat generated in the moderator due to neutron moderation and capture has to be removed in moderator heat exchangers. It has been desired to improve the performance characteristics of moderator heat exchangers, whereby moderator would enter the calandria vessel at a low temperature and would enable higher power of operation for the same limiting temperature of moderator in the calandria. Results of studies carried out using a three dimensional computer code for various operating options are given. Using these velocities the heat exchangers have been analysed for flow induced vibrations. 7 refs., 6 figs., 6 tabs

Heat exchanger for coal gasification process

Science.gov (United States)

Blasiole, George A.

1984-06-19

This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

Thermal response test data of five quadratic cross section precast pile heat exchangers

Directory of Open Access Journals (Sweden)

Maria Alberdi-Pagola

2018-06-01

Full Text Available This data article comprises records from five Thermal Response Tests (TRT of quadratic cross section pile heat exchangers. Pile heat exchangers, typically referred to as energy piles, consist of traditional foundation piles with embedded heat exchanger pipes. The data presented in this article are related to the research article entitled “Comparing heat flow models for interpretation of precast quadratic pile heat exchanger thermal response tests” (Alberdi-Pagola et al., 2018 [1]. The TRT data consists of measured inlet and outlet temperatures, fluid flow and injected heat rate recorded every 10 min. The field dataset is made available to enable model verification studies.

On-line fouling monitor for heat exchangers

International Nuclear Information System (INIS)

Tsou, J.L.

1995-01-01

Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

International Nuclear Information System (INIS)

Uvan Catton; Dhir, Vijay K.; Deepanjan Mitra; Omar Alquaddoomi; Pierangelo Adinolfi

2004-01-01

Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers

Experimental investigate of heat transfer for graphene/water nanofluid in micro heat exchanger

Science.gov (United States)

Abd Elhafez, S. E.; Abo-Zahhad, E. M.; El-Shazly, A. H.; El-Kady, M. F.

2017-02-01

In this investigation, the heat transfer characteristics of graphene nano platelets (GNPs)/water nanofluid were studied in a micro heat exchanger (MHE). The micro heat exchanger performance was also examined. The test setup was worked out in the laminar regime with Reynold numbers varying between 100 and 400GNPs/water nanofluid was prepared three different concentrations (0.025 wt. %, 0.05 wt. % and 0.1 wt. %) using ultrasonic wave. The influence of mass flow rate, inlet temperatures and weight fraction on the overall heat transfer coefficient (U) and logarithmic mean temperature (LMTD) were examined. The results showed considerable enhancement on the overall heat transfer coefficient of graphene/water nanofluid and the MHE effectiveness. A maximum enhancement on overall heat transfer coefficient was reached to 150% at Re=100 by 0.1wt% nanofluid. The effectiveness of micro heat exchanger was enhanced by increase weight fraction of graphene nanoparticle. Moreover, the experimental results showed that 0.1 wt. % GNPs/water nanofluid, flowing through MHE, has had high pressure drop, and pumping power, when it has been compared with 0.5 wt. % and 0.025 wt.%.

Numerical Investigation on the Flow and Heat Transfer Characteristics of Supercritical Liquefied Natural Gas in an Airfoil Fin Printed Circuit Heat Exchanger

Directory of Open Access Journals (Sweden)

Zhongchao Zhao

2017-11-01

Full Text Available As a new kind of highly compact and efficient micro-channel heat exchanger, the printed circuit heat exchanger (PCHE is a promising candidate satisfying the heat exchange requirements of liquefied natural gas (LNG vaporization at low and high pressure. The effects of airfoil fin arrangement on heat transfer and flow resistance were numerically investigated using supercritical liquefied natural gas (LNG as working fluid. The thermal properties of supercritical LNG were tested by utilizing the REFPROF software database. Numerical simulations were performed using FLUENT. The inlet temperature of supercritical LNG was 121 K, and its pressure was 10.5 MPa. The reference mass flow rate of LNG was set as 1.22 g/s for the vertical pitch Lv = 1.67 mm and the staggered pitch Ls = 0 mm, with the Reynolds number of about 3750. The SST k-ω model was selected and verified by comparing with the experimental data using supercritical liquid nitrogen as cold fluid. The airfoil fin PCHE had better thermal-hydraulic performance than that of the straight channel PCHE. Moreover, the airfoil fins with staggered arrangement displayed better thermal performance than that of the fins with parallel arrangement. The thermal-hydraulic performance of airfoil fin PCHE was improved with increasing Ls and Lv. Moreover, Lv affected the Nusselt number and pressure drop of airfoil fin PCHE more obviously. In conclusion, a sparser staggered arrangement of fins showed a better thermal-hydraulic performance in airfoil fin PCHE.

Experimental study of heat exchange coefficients, critical heat flux and charge losses, using water-steam mixtures in turbulent flow in a vertical tube

International Nuclear Information System (INIS)

Perroud, P.; De La Harpe, A.; Rebiere, J.

1960-12-01

Two stainless steel tubes were used (with diameters of 5 and 10 mm, lengths 400 and 600 mm respectively), heated electrically (50 Hz). The mixture flows from top to bottom. The work was carried out mainly on mixtures of high concentration (x > 0.1), at pressures between 50 and 60 kg/cm 2 , flowing as a liquid film on the walls of the tube with droplets suspended in the central current of steam. By analysis of the heat transfer laws the exchange mechanisms were established, and the conditions under which the critical heat flux may be exceeded without danger of actual burnout were determined. In this way high output concentrations (x s > 0.9) may be obtained. An attempt has been made to find out to what extent existing correlation formulae can be used to account for the phenomena observed. It is shown that those dealing with exchange coefficients can only be applied in a first approximation in cases where exchange by convection is preponderant, and only below the critical flux. The formulae proposed by WAPD and CISE do not give a satisfactory estimation of the critical heat flux, and the essential reasons for this inadequacy are explained. Lastly, the Martinelli and Nelson method may be used to an approximation of 30 per cent for the calculation of charge losses. (author) [fr

Effect of radiation heat transfer on the performance of high temperature heat exchanger, (2)

International Nuclear Information System (INIS)

Yamada, Yukio; Mori, Yasuo; Hijikata, Kunio.

1977-01-01

In high temperature helium gas-cooled reactors, the nuclear energy can be utilized effectively, and the safety is excellent as compared with conventional reactors. They are advantageous also in view of environmental problems. In this report, the high temperature heat exchanger used for heating steam with the helium from a high temperature gas reactor is modeled, and the case that radiating gas flow between parallel plates is considered. Analysis was made on the case of one channel and constant heat flux and on the model for a counter-flow type heat exchanger with two channels, and the effect of radiation on the heat transfer in laminar flow and turbulent flow regions was clarified theoretically. The basic equations, the method of approximate solution and the results of calculation are explained. When one dimensional radiation was considered, the representative temperature Tr regarding fluid radiation was introduced, and its relation to mean mixing temperature Tm was determined. It was clarified that the large error in the result did not arise even if Tr was taken equally to Tm, especially in case of turbulent flow. The error was practically negligible when the rate of forced convection heat transfer in case of radiating medium flow was taken same as that in the case without radiation. (Kako, I.)

A numerical analysis on the heat transfer and pressure drop characteristics of welding type plate heat exchangers

International Nuclear Information System (INIS)

Jeong, Jong Yun; Kang, Yong Tae; Nam, Sang Chul

2008-01-01

Numerical analysis was carried out to examine the heat transfer and pressure drop characteristics of plate heat exchangers for absorption application using computational Fluid Dynamics(CFD) technique. A commercial CFD software package, FLUENT was used to predict the characteristics of heat transfer, pressure drop and flow distribution within plate heat exchangers. In this paper, a welded plate heat exchanger with the plate of chevron embossing type was numerically analyzed by controlling mass flow rate, solution concentration, and inlet temperatures. The working fluid is H 2 O/LiBr solution with the LiBr concentration of 50∼60% in mass. The numerical simulation show reasonably good agreement with the experimental results. Also, the numerical results show that plate of the chevron shape gives better results than plate of the elliptical shape from the view points of heat transfer and pressure drop. These results provide a guideline to apply the welded PHE for the solution heat exchanger of absorption systems

Computational thermal-fluid dynamics analysis of the laminar flow regime in the meander flow geometry characterizing the heat exchanger used in high temperature superconducting current leads

Energy Technology Data Exchange (ETDEWEB)

Rizzo, Enrico, E-mail: enrico.rizzo@kit.edu [Institute for Technical Physics, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); Heller, Reinhard [Institute for Technical Physics, Karlsruhe Institute of Technology, 76021 Karlsruhe (Germany); Richard, Laura Savoldi; Zanino, Roberto [Dipartimento Energia, Politecnico di Torino, 10129 Torino (Italy)

2013-11-15

Highlights: • The laminar regime in the meander flow geometry has been analysed with a previously validated computational strategy. • Several meander flow geometries as well as flow conditions have been analysed. • A range for the Reynolds number has been defined in which the flow can be considered laminar. • Correlations for the pressure drop and the heat transfer coefficients in the laminar regime have been derived. • A comparison between the computed the experimental pressure drop of the W7-X HTS current lead prototype is presented. -- Abstract: The Karlsruhe Institute of Technology and the Politecnico di Torino have developed and validated a computational thermal-fluid dynamics (CtFD) strategy for the systematic analysis of the thermal-hydraulics inside the meander flow heat exchanger used in high-temperature superconducting current leads for fusion applications. In the recent past, the application of this CtFD technique has shown that some operating conditions occurring in these devices may not reach the turbulent regime region. With that motivation, the CtFD analysis of the helium thermal-fluid dynamics inside different meander flow geometries is extended here to the laminar flow regime. Our first aim is to clarify under which operative conditions the flow regime can be considered laminar and how the pressure drop as well as the heat transfer are related to the geometrical parameters and to the flow conditions. From the results of this analysis, correlations for the pressure drop and for the heat transfer coefficient in the meander flow geometry have been derived, which are applicable with good accuracy to the design of meander flow heat exchangers over a broad range of geometrical parameters.

Computational thermal-fluid dynamics analysis of the laminar flow regime in the meander flow geometry characterizing the heat exchanger used in high temperature superconducting current leads

International Nuclear Information System (INIS)

Rizzo, Enrico; Heller, Reinhard; Richard, Laura Savoldi; Zanino, Roberto

2013-01-01

Highlights: • The laminar regime in the meander flow geometry has been analysed with a previously validated computational strategy. • Several meander flow geometries as well as flow conditions have been analysed. • A range for the Reynolds number has been defined in which the flow can be considered laminar. • Correlations for the pressure drop and the heat transfer coefficients in the laminar regime have been derived. • A comparison between the computed the experimental pressure drop of the W7-X HTS current lead prototype is presented. -- Abstract: The Karlsruhe Institute of Technology and the Politecnico di Torino have developed and validated a computational thermal-fluid dynamics (CtFD) strategy for the systematic analysis of the thermal-hydraulics inside the meander flow heat exchanger used in high-temperature superconducting current leads for fusion applications. In the recent past, the application of this CtFD technique has shown that some operating conditions occurring in these devices may not reach the turbulent regime region. With that motivation, the CtFD analysis of the helium thermal-fluid dynamics inside different meander flow geometries is extended here to the laminar flow regime. Our first aim is to clarify under which operative conditions the flow regime can be considered laminar and how the pressure drop as well as the heat transfer are related to the geometrical parameters and to the flow conditions. From the results of this analysis, correlations for the pressure drop and for the heat transfer coefficient in the meander flow geometry have been derived, which are applicable with good accuracy to the design of meander flow heat exchangers over a broad range of geometrical parameters

Inquiry of selected topics on heat exchanger design

International Nuclear Information System (INIS)

Mueller, A.C.

1977-01-01

Three specific topics of heat exchanger design are discussed. First is an examination of the effect of maldistribution on the performance of an exchanger. Three different patterns of maldistribution are investigated and for each type when the overall coefficient is independent of the maldistribution (constant) and when the maldistributed fluid is the controlling resistance and, hence, is a function of the maldistribution. It is the purpose of this investigation to determine how serious the maldistribution problem can be and hopefully, develop guidelines for the designer. Second, the simple laminar flow in tube heat transfer problem was examined with the further complications of appreciable external resistance and for countercurrent flow with appreciable temperature changes in the secondary fluid. This is a complex problem theoretically and it is shown how this would be simplified by means of several simple plots. Based on an old analog solution, the possible error if one used the conventional methods of applying overall coefficients in the design of laminar flow exchangers is discussed. Third, laminar flow heat transfer in tube banks was reviewed. The fundamental problem here is how does one handle the effect of the number of tube rows in baffled exchangers. Another form of correlation is suggested but basically it was found that insufficient experimental data were available to determine the best form of correlation. Further experimental data are needed

Comparative study of the performance of the M-cycle counter-flow and cross-flow heat exchangers for indirect evaporative cooling – Paving the path toward sustainable cooling of buildings

International Nuclear Information System (INIS)

Zhan, Changhong; Duan, Zhiyin; Zhao, Xudong; Smith, Stefan; Jin, Hong; Riffat, Saffa

2011-01-01

This paper provides a comparative study of the performance of cross-flow and counter-flow M-cycle heat exchangers for dew point cooling. It is recognised that evaporative cooling systems offer a low energy alternative to conventional air conditioning units. Recently emerged dew point cooling, as the renovated evaporative cooling configuration, is claimed to have much higher cooling output over the conventional evaporative modes owing to use of the M-cycle heat exchangers. Cross-flow and counter-flow heat exchangers, as the available structures for M-cycle dew point cooling processing, were theoretically and experimentally investigated to identify the difference in cooling effectiveness of both under the parallel structural/operational conditions, optimise the geometrical sizes of the exchangers and suggest their favourite operational conditions. Through development of a dedicated computer model and case-by-case experimental testing and validation, a parametric study of the cooling performance of the counter-flow and cross-flow heat exchangers was carried out. The results showed the counter-flow exchanger offered greater (around 20% higher) cooling capacity, as well as greater (15%–23% higher) dew-point and wet-bulb effectiveness when equal in physical size and under the same operating conditions. The cross-flow system, however, had a greater (10% higher) Energy Efficiency (COP). As the increased cooling effectiveness will lead to reduced air volume flow rate, smaller system size and lower cost, whilst the size and cost are the inherent barriers for use of dew point cooling as the alternation of the conventional cooling systems, the counter-flow system is considered to offer practical advantages over the cross-flow system that would aid the uptake of this low energy cooling alternative. In line with increased global demand for energy in cooling of building, largely by economic booming of emerging developing nations and recognised global warming, the research

A heat exchanger analogy of automotive paint ovens

International Nuclear Information System (INIS)

Rao, Preetham P.

2013-01-01

Computational prediction of vehicle temperatures in an automotive paint oven is essential to predict paint quality and manufacturability. The complex geometry of vehicles, varying scales in the flow, transient nature of the process, and the tightly coupled conjugate heat transfer render the numerical models computationally very expensive. Here, a novel, simplified model of the oven is developed using an analogy to a three-stream cross flow heat exchanger that transfers heat from air to a series of moving bodies and supporting carriers. The analogous heat exchanger equations are developed and solved numerically. Steady state Computational Fluid Dynamics (CFD) simulations are carried out to model the flow field and to extract the heat transfer coefficients around the body and carriers. The air temperature distribution from the CFD models is used as a boundary condition in the analogous model. Correction coefficients are used in the analogy to take care of various assumptions. These are determined from existing test data. The same corrections are used to predict air temperatures for a modified configuration of the oven and a different vehicle. The method can be used to conduct control volume analysis of ovens to determine energy efficiency, and to study new vehicle or oven designs. -- Highlights: • Analogy of an automotive paint oven as a three stream cross flow heat exchanger. • The three streams are vehicle bodies, carriers and hot air. • Convection coefficients and inlet air stream temperatures from steady CFD simulations. • Analogy useful for overall energy efficiency analysis of conveyor ovens in general

Continuous cleaning of heat exchanger with recirculating fluidized bed

International Nuclear Information System (INIS)

St Kollbach, J.; Dahm, W.; Rautenbach, R.

1987-01-01

Fluidized bed heat exchangers for liquids have been studied in the United States, the Netherlands, and the Federal Republic of Germany. Between 1965 and 1970, fluidized bed heat exchangers were developed in the United States as brine heaters in seawater desalination. Furthermore, their potential in the utilization of geothermal energy was tested between 1975 and 1980. In the Netherlands, fluidized bed heat exchangers have been developed since 1973 for brine heating and heat recovery in multistage flash evaporators for seawater desalination and, since about 1980, for applications in the process industry. The authors became interested in fluidized bed heat exchangers first in 1978 in connection with wastewater evaporation. The authors emphasize that the results of all these groups were in basic agreement. They can be summarized as follows: 1. The fluidized bed will in many cases maintain totally clean surfaces and neither scaling nor fouling will occur. In cases where even a fluidized bed cannot completely prevent scaling or fouling, the thickness of the layer is controlled. In these cases stable operation maintaining acceptable overall heat transfer coefficients is possible without cleaning. 2. There are always excellent heat transfer coefficients as low superficial velocities of less than ν < 0.5 m/s. 3. The pressure losses are comparable with those in normal heat exchangers since fluidized bed heat exchangers are mostly operated at low superficial velocities. 4. Feed flow may be varied between 50 and 150% or more of the design feed flow. 5. Erosion is negligible. 6. Fluidized bed particles can be manufactured from all sorts of chemically and mechanically resistant materials, such as sand, glass, ceramics, and metals

2.5 MWT Heat Exchanger Designs for Passive DHRS in PGSFR

Energy Technology Data Exchange (ETDEWEB)

Kim, Dehee; Eoh, Jaehyuk; Lee, Tae-Ho [KAERI, Daejeon (Korea, Republic of)

2016-05-15

Decay Heat Removal System (DHRS) of PGSFR consists of two passive DHRS (PDHRS) trains and two active DHRS (ADHRS) trains. Recently, total heat removal capacity of the DHRS in the PGSFR has increased to 10 MWT from 4 MWT reflecting safety analysis results. Consequently, DHRS components including heat exchangers, dampers, electro-magnetic pump, fan, piping, expansion tank and stack have been newly designed. In this work, physical models and correlations to design two main components of the PDHRS, decay heat exchanger (DHX) and natural-draft sodium-to-air heat exchanger (AHX), are introduced and designed data are presented. Physical models and correlations applied for heat exchangers in the PDHRS design were introduced and design works using the SHXSA and AHXSA codes has been completed for 2.5 MWT decay heat removal capability. DHX and AHX are designed utilizing SHXSA and AHXSA codes, respectively. Those design codes have capability of thermal sizing and performance analysis for the shell-and-tube type and counter-current flow heat exchanger unit. Since both SHXSA and AHXSA codes are similar, following description is focused on the SHXSA code. A single flow channel associated with an individual heat transfer tube is basically considered for thermal sizing and then the calculation results and design variables regarding heat transfer and pressure drop, etc. are extended to whole tubes. Various correlations of heat transfer and pressure loss for the shell- and tubeside flows were implemented in the computer codes. The analysis domain is discretized into several control volumes and heat transfer and pressure losses are calculated in each control volume.

Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

International Nuclear Information System (INIS)

Min, Ui Dong

1960-02-01

This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

Heat transfer and pressure drop of supercritical carbon dioxide flowing in several printed circuit heat exchanger channel patterns

International Nuclear Information System (INIS)

Carlson, M.; Kruizenga, A.; Anderson, M.; Corradini, M.

2012-01-01

Closed-loop Brayton cycles using supercritical carbon dioxide (SCO 2 ) show potential for use in high-temperature power generation applications including High Temperature Gas Reactors (HTGR) and Sodium-Cooled Fast Reactors (SFR). Compared to Rankine cycles SCO 2 Brayton cycles offer similar or improved efficiency and the potential for decreased capital costs due to a reduction in equipment size and complexity. Compact printed-circuit heat exchangers (PCHE) are being considered as part of several SCO 2 Brayton designs to further reduce equipment size with increased energy density. Several designs plan to use a gas cooler operating near the pseudo-critical point of carbon dioxide to benefit from large variations in thermophysical properties, but further work is needed to validate correlations for heat transfer and pressure-drop characteristics of SCO 2 flows in candidate PCHE channel designs for a variety of operating conditions. This paper presents work on experimental measurements of the heat transfer and pressure drop behavior of miniature channels using carbon dioxide at supercritical pressure. Results from several plate geometries tested in horizontal cooling-mode flow are presented, including a straight semi-circular channel, zigzag channel with a bend angle of 80 degrees, and a channel with a staggered array of extruded airfoil pillars modeled after a NACA 0020 airfoil with an 8.1 mm chord length facing into the flow. Heat transfer coefficients and bulk temperatures are calculated from measured local wall temperatures and local heat fluxes. The experimental results are compared to several methods for estimating the friction factor and Nusselt number of cooling-mode flows at supercritical pressures in millimeter-scale channels. (authors)

Entropy resistance minimization: An alternative method for heat exchanger analyses

International Nuclear Information System (INIS)

Cheng, XueTao

2013-01-01

In this paper, the concept of entropy resistance is proposed based on the entropy generation analyses of heat transfer processes. It is shown that smaller entropy resistance leads to larger heat transfer rate with fixed thermodynamic force difference and smaller thermodynamic force difference with fixed heat transfer rate, respectively. For the discussed two-stream heat exchangers in which the heat transfer rates are not given and the three-stream heat exchanger with prescribed heat capacity flow rates and inlet temperatures of the streams, smaller entropy resistance leads to larger heat transfer rate. For the two-stream heat exchangers with fixed heat transfer rate, smaller entropy resistance leads to larger effectiveness. Furthermore, it is shown that smaller values of the concepts of entropy generation numbers and modified entropy generation number do not always correspond to better performance of the discussed heat exchangers. - Highlights: • The concept of entropy resistance is defined for heat exchangers. • The concepts based on entropy generation are used to analyze heat exchangers. • Smaller entropy resistance leads to better performance of heat exchangers. • The applicability of entropy generation minimization is conditional

Flow vibrations and dynamic instability of heat exchanger tube bundles

International Nuclear Information System (INIS)

Granger, S.; Langre, E. de

1995-01-01

This paper presents a review of external-flow-induced vibration of heat exchanger tube bundles. Attention is focused on a dynamic instability, known as ''fluidelastic instability'', which can develop when flow is transverse to the tube axis. The main physical models proposed in the literature are successively reviewed in a critical way. As a consequence, some concepts are clarified, some a priori plausible misinterpretations are rejected and finally, certain basic mechanisms, induced by the flow-structure interaction and responsible for the ultimate onset of fluidelastic instability, are elucidated. Design tools and methods for predictive analysis of industrial cases are then presented. The usual design tool is the ''stability map'', i.e. an empirical correlation which must be interpreted in a conservative way. Of course, when using this approach, the designer must also consider reasonable safety margins. In the area of predictive analysis, the ''unsteady semi-analytical models'' seem to be a promising and efficient methodology. A modern implementation of these ideas mix an original experimental approach for taking fluid dynamic forces into account, together with non-classical numerical methods of mechanical vibration. (authors). 20 refs., 9 figs

A Numerical Study on Heat Transfer and Flow Characteristics of a Finned Downhole Coaxial Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Park, Chun Dong; Lee, Dong Hyun; Park, Byung-Sik; Choi, Jaejoon [Korea Institute of Energy Research (KIER), Daejeon (Korea, Republic of)

2017-02-15

In this study, the flow and heat transfer characteristics of the finned annular passage were investigated numerically. The annular passage simulates co-axial geothermal heat exchanger, and fins are installed on its inner wall to reduce heat loss from the production passage (annulus) to injection passage (inner pipe). A commercial CFD program, Ansys Fluent, was used with SST k-ω turbulence model. The effects of the geometric parameters of the fin on the inner tube were analyzed under the periodic boundary condition. The result indicated that most parameters had a tendency to increase with an increase in the height and angle of the fin. However, it was confirmed that the Nusselt number of the inner tube on the coaxial 15, 5, 0.3 was lower than that of the smooth tube. Additionally, the Nusselt number of the inner tube exhibited a tendency of decreasing with a decrease in the spacing in Coaxial 15, S{sub f}, 0.3.

Transient thermal, hydraulic, and mechanical analysis of a counter flow offset strip fin intermediate heat exchanger using an effective porous media approach

Science.gov (United States)

Urquiza, Eugenio

This work presents a comprehensive thermal hydraulic analysis of a compact heat exchanger using offset strip fins. The thermal hydraulics analysis in this work is followed by a finite element analysis (FEA) to predict the mechanical stresses experienced by an intermediate heat exchanger (IHX) during steady-state operation and selected flow transients. In particular, the scenario analyzed involves a gas-to-liquid IHX operating between high pressure helium and liquid or molten salt. In order to estimate the stresses in compact heat exchangers a comprehensive thermal and hydraulic analysis is needed. Compact heat exchangers require very small flow channels and fins to achieve high heat transfer rates and thermal effectiveness. However, studying such small features computationally contributes little to the understanding of component level phenomena and requires prohibitive computational effort using computational fluid dynamics (CFD). To address this issue, the analysis developed here uses an effective porous media (EPM) approach; this greatly reduces the computation time and produces results with the appropriate resolution [1]. This EPM fluid dynamics and heat transfer computational code has been named the Compact Heat Exchanger Explicit Thermal and Hydraulics (CHEETAH) code. CHEETAH solves for the two-dimensional steady-state and transient temperature and flow distributions in the IHX including the complicating effects of temperature-dependent fluid thermo-physical properties. Temperature- and pressure-dependent fluid properties are evaluated by CHEETAH and the thermal effectiveness of the IHX is also calculated. Furthermore, the temperature distribution can then be imported into a finite element analysis (FEA) code for mechanical stress analysis using the EPM methods developed earlier by the University of California, Berkeley, for global and local stress analysis [2]. These simulation tools will also allow the heat exchanger design to be improved through an

Experimental and theoretical analysis of the local condensation heat transfer in a plate heat exchanger

International Nuclear Information System (INIS)

Grabenstein, V; Kabelac, S

2012-01-01

Plate heat exchanger (PHE) are today widely used in industrial heat transfer applications due to their good thermal performance, modest space requirement, easy accessibility to all areas and their lower capital and operating costs as compared to shell-and-tube heat exchangers. Although authoritative models for the design of PHE used as condensers are missing, the number of applications where a PHE is operating as a condenser increases. On the way to a reliable model based on physical approaches for the prediction of heat transfer and pressure drop during the condensation process inside a PHE, the flow and heat interactions as well as their dependence on the geometrical parameters of the corrugated plates and the operating conditions must be studied in detail. In this work the stepwise procedure for the fundamental construction of such a model is described. An experimental setup was built to analyze the characteristics of the two-phase-flow in PHE. A single gap, consisting of two transparent corrugated plates, was tested with a two-phase flow of air/water and also with boiling refrigerant R365mfc. Flow pattern maps were constructed for plates with corrugation angles of 27 and 63 degrees relative to the direction of flow. Investigations of the local heat transfer coefficients and the pressure drop were done with the same plates. The measurement of the local heat transfer coefficients was carried out by the use of the 'Temperature Oscillation InfraRed Thermography' (TOIRT) method. Based on these results three main flow patterns are defined: film flow, bubbly flow and slug flow. For each of the three flow patterns an own model for the heat transfer and pressure drop mechanism are developed and the heat transfer coefficient and the friction factor is calculated with different equations depending on the actual steam quality, mass flow and geometrical parameters by means of a flow pattern map. The theory of the flow pattern based prediction models is proved with own

Optimization of porous microchannel heat exchanger

Science.gov (United States)

Kozhukhov, N. N.; Konovalov, D. A.

2017-11-01

The technical progress in information and communication sphere leads to a sharp increase in the use of radio electronic devices. Functioning of radio electronics is accompanied by release of thermal energy, which must be diverted from the heat-stressed element. Moreover, using of electronics at negative temperatures, on the contrary, requires supply of a certain amount of heat to start the system. There arises the task of creating a system that allows both to supply and to divert the necessary amount of thermal energy. The development of complex thermostabilization systems for radio electronic equipment is due to increasing the efficiency of each of its elements separately. For more efficient operation of a heat exchanger, which directly affects the temperature of the heat-stressed element, it is necessary to calculate the mode characteristics and to take into account the effect of its design parameters. The results of optimizing the microchannel heat exchanger are presented in the article. The target optimization functions are the mass, pressure drop and temperature. The parameters of optimization are the layout of porous fins, their geometric dimensions and coolant flow. For the given conditions, the optimum variant of porous microchannel heat exchanger is selected.

Shell and Double Concentric Tube Heat Exchanger Calculations and Analysis

Directory of Open Access Journals (Sweden)

Basma Abbas Abdulmajeed

2015-01-01

Full Text Available This study concerns a new type of heat exchangers, which is that of shell-and-double concentric tube heat exchangers. The case studies include both design calculations and performance calculations. The new heat exchanger design was conducted according to Kern method. The volumetric flow rates were 3.6 m3/h and 7.63 m3/h for the hot oil and water respectively. The experimental parameters studied were: temperature, flow rate of hot oil, flow rate of cold water and pressure drop. A comparison was made for the theoretical and experimental results and it was found that the percentage error for the hot oil outlet temperature was (- 1.6%. The percentage errors for the pressure drop in the shell and in the concentric tubes were (17.2% and (- 39% respectively. For cold water outlet temperature, the percentage error was (- 3.3%, while it was (18% considering the pressure drop in the annulus formed. The percentage error for the total power consumed was (-10.8% A theoretical comparison was made between the new design and the conventional heat exchanger from the point of view of, length, mass, pressure drop and total power consumed.

Corrosion protected reversing heat exchanger

International Nuclear Information System (INIS)

Zawierucha, R.

1984-01-01

A reversing heat exchanger of the plate and fin type having multiple aluminum parting sheets in a stacked arrangement with corrugated fins separating the sheets to form multiple flow paths, means for closing the ends of the sheets, an input manifold arrangement of headers for the warm end of of the exchanger and an output manifold arrangement for the cold end of the exchanger with the input air feed stream header and the waste gas exhaust header having an alloy of zinc and aluminum coated on the inside surface for providing corrosion protection to the stack

Enhanced two phase flow in heat transfer systems

Science.gov (United States)

Tegrotenhuis, Ward E; Humble, Paul H; Lavender, Curt A; Caldwell, Dustin D

2013-12-03

A family of structures and designs for use in devices such as heat exchangers so as to allow for enhanced performance in heat exchangers smaller and lighter weight than other existing devices. These structures provide flow paths for liquid and vapor and are generally open. In some embodiments of the invention, these structures can also provide secondary heat transfer as well. In an evaporate heat exchanger, the inclusion of these structures and devices enhance the heat transfer coefficient of the evaporation phase change process with comparable or lower pressure drop.

Supervision of the thermal performance of heat exchanger trains

Energy Technology Data Exchange (ETDEWEB)

Negrao, C.O.R.; Tonin, P.C.; Madi, M. [Federal University of Technology Parana UTFPR, Post-graduate Program in Mechanical and Materials Engineering PPGEM, Thermal Science Laboratory LACIT, Av. Sete de Setembro, 3165, CEP 80230-901, Curitiba, Parana (Brazil)

2007-02-15

In oil refining, heat exchanger networks are employed to recover heat and therefore save energy of the plant. However, many heat exchangers in crude oil pre-heat trains are under high risk of fouling. Under fouling conditions, the thermal performance of heat exchangers is continuously reduced and its supervision becomes an important task. The large number of heat exchangers in pre-heat trains and the change of operation conditions and feedstock charges make the daily supervision a difficult task. This work applies an approach to follow the performance of heat exchangers [M.A.S. Jeronimo, L.F. Melo, A.S. Braga, P.J.B.F. Ferreira, C. Martins, Monitoring the thermal efficiency of fouled heat exchangers - A simplified method, Experimental Thermal and Fluid Science 14 (1997) 455-463] and extends it to monitor the whole train. The approach is based on the comparison of measured and predicted heat exchanger effectiveness. The measured value is computed from the four inlet and outlet temperatures of a heat exchanger unit. The predicted clean and dirty values of effectiveness are calculated from classical literature relations as a function of NTU and of heat capacity ratio (R). NTU and R are continuously adjusted according to mass flow rate changes. An index of fouling is defined for the whole network and the results show the performance degradation of the network with time. The work also suggests that Jeronimo's index of fouling can be used to estimate the fouling thermal resistance of heat exchangers. (author)

Continued evaluation of compact heat exchangers for OTEC evaluation. Final report

Energy Technology Data Exchange (ETDEWEB)

McGowan, J.G.

1979-10-01

The objectives of this work investigating the applicability of compact plate heat type heat exchangers to OTEC power systems were: (1) an analytical and experimental evaluation of the performance characteristics of compact heat exchangers using ammonia as the working fluid operating under the entire range of OTEC system conditions; and (2) an evaluation of the applicable manufacturing processes, maintenance requirements, and arrangement concepts for large-scale compact OTEC heat exchangers with specific emphasis on total economics. The work was carried out to establish the applicability of compact plate type heat exchangers to OTEC power systems and to provide: (1) experimental verification of predicted performance (heat transfer and fluid flow) under OTEC operating conditions (using NH/sub 3/); (2) provide initial performance data for several desirable plate type OTEC heat exchanger panels; (3) provide test apparatus for continued experimental testing of OTEC compact heat exchanger panels; and (4) provide design information on applicable manufacturing processes maintenance requirements and arrangement concepts for plate type heat exchangers.

An assessment of in-tube flow boiling correlations for ammonia-water mixtures and their influence on heat exchanger size

DEFF Research Database (Denmark)

Kærn, Martin Ryhl; Modi, Anish; Jensen, Jonas Kjær

2016-01-01

on the required heat exchanger size (surface area)is investigated during numerical design. For this purpose, two case studies related to the use of the Kalina cycle are considered: a flue gas based heat recovery boiler for acombined cycle power plant and a hot oil based boiler for a solar thermal power plant......Heat transfer correlations for pool and flow boiling are indispensable for boiler design. The correlations for predicting in-tube flow boiling heat transfer ofammonia-water mixtures are not well established in the open literature and there is a lack of experimental measurements for the full range...... of composition, vapor qualities, fluid conditions, etc. This paper presents a comparison of several flow boiling heat transfer prediction methods (correlations) for ammonia-water mixtures. Firstly, these methods are reviewed and compared at various fluid conditions. The methods include: (1) the ammonia...

Heat exchangers and methods of construction thereof

International Nuclear Information System (INIS)

Schluderberg, D.C.

1988-01-01

A heat exchanger is described comprising a shell having first inlet means and first outlet means for the flow of a first fluid therethrough, a plurality of tubes within the shell to provide a path for flow of a second fluid in heat exchange relation to the first fluid, second inlet means and second outlet means for flow of the second fluid to and from the tubes respectively, a tubular member concentric with at least a portion of the length of one of the tubes to define a space between the tube and the tubular member, at least one radially outwardly projecting portion on the tubular member, and a plurality of tube support means spaced apart and disposed generally perpendicular to the tube axes, wherein the tubular member is fixedly attached at one end to one of the tube support means and at the other end to an adjacent one of the tube support means, the space between the tube and the tubular member is closed to flow of both the first fluid and the second fluid, and the radially outwardly projecting portion on the tubular member extends longitudinally to allow flexing of the tubular member and expanding thereof radially outwardly during construction of the heat exchanger so as to allow insertion of the tube into the tubular member, the radially outwardly projecting portion defining a gap which contributes to the space between the tube and the tubular member. 6 figs

Studies on direct liquid-liquid heat exchange in the context of seawater desalination

International Nuclear Information System (INIS)

Frederking, R.

1974-01-01

In order to lower the operational costs of a sea water desalination plant working by the evaporation principle, an economical heat flow must be provided for amongst other measures. This may be done by utilizing the heat content of newly condensed fresh water for preheating sea water. The easiest way would be a heat exchange between the sea water and the desalinated condensate, e.g. in a counter-flow tube bundle heat exchanger, and to compensate the heat loss by means of an additional heating unit. However, operational experience with this type of heat exchanger has shown that the metal walls on the sea water side get encrusted with hardly soluble salts even after only a short period of operation. Consequently, the heat-transmission resistance increases, so that expensive cleaning of the heat exchangers is necessary after only a few hours of operation already. (orig./TK) [de

Liquid Salt Heat Exchanger Technology for VHTR Based Applications

Energy Technology Data Exchange (ETDEWEB)

Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

2012-10-11

The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

Optimization of Heat Exchangers

International Nuclear Information System (INIS)

Catton, Ivan

2010-01-01

The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics (pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger design.

Thermal efficiency maximization for H- and X-shaped heat exchangers based on constructal theory

International Nuclear Information System (INIS)

Chen, Lingen; Feng, Huijun; Xie, Zhihui; Sun, Fengrui

2015-01-01

Constructal optimizations of H- and X-shaped heat exchangers are carried out by taking the maximum thermal efficiency (the ratio of the dimensionless heat transfer rate to the dimensionless total pumping power) as optimization objective. The constraints of total tube volumes and spaces occupied by heat exchangers are considered in the optimizations. For the H-shaped heat exchanger, the thermal efficiency decreases when the dimensionless mass flow rate increases. For the higher order of the X-shaped heat exchanger, when the order number is 3, the thermal efficiency of the heat exchanger with Murry law is increased by 68.54% than that with equal flow velocity in the tubes, and by 435.46% than that with equal cross section area of the tubes. - Highlights: • Constructal optimizations of H- and X-shaped heat exchangers are carried out. • Maximum thermal efficiency is taken as optimization objective. • Thermal efficiency is defined as ratio of heat transfer rate to total pumping power. • Optimal constructs of H- and X-shaped heat exchangers are obtained. • Thermal efficiency of X-shaped heat exchanger is larger than that of H-shaped.

3D numerical simulation of fluid–solid coupled heat transfer with variable property in a LBE-helium heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Chen, Fei, E-mail: chenfei@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); North China University of Water Resources and Electric Power, 36 Beihuan Road, Zhengzhou, Henan 450011 (China); Cai, Jun, E-mail: caijun@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Li, Xunfeng, E-mail: lixunfeng@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Huai, Xiulan, E-mail: hxl@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China); Wang, Yongwei, E-mail: wangyongwei@iet.cn [Institute of Engineering Thermophysics, Chinese Academy of Sciences, 11 Beisihuanxi Road, Beijing 100190 (China)

2014-07-01

Highlights: • Heat transfer in heat exchanger can be improved by increasing helium's flow rate. • The outlet temperature of helium decreases with increasing helium's flow rate. • Balance is necessary between good heat transfer and high helium outlet temperature. - Abstract: LBE-helium experimental loop of ADS (LELA) and LBE-helium heat exchanger have been designed and constructed with the supporting of the “ADS Transmutation System” project of Chinese Academy of Sciences. In order to investigate the flow and heat transfer characteristics between LBE and helium, 3D numerical simulation of fluid–solid coupled heat transfer with variable property in the LBE-helium heat exchanger is conducted in the present study. The effects of mass-flow-rates of helium and LBE in the shell-side and tube-side on the heat transfer performance are addressed. It is found that the heat transfer performance can be significantly improved by increasing helium mass-flow-rate in the shell-side. In order to easily and quickly obtain the outlet temperatures of helium and LBE, a concept of modified effectiveness is introduced and correlated as the function of tube-side to shell-side heat capacity rate ratio. The results show that the outlet temperature of helium decreases with increasing helium mass-flow-rate. Therefore, considering the utilization of high-temperature helium in the future, for example power generation, there should be a tradeoff between good heat transfer performance and high outlet helium temperature when confirming helium mass-flow-rate.

Development of heat exchangers for nuclear service

International Nuclear Information System (INIS)

Hodge, R.I.; Dalrymple, D.G.

1976-01-01

Unusual design constraints, due to tube vibration, are called for when tube-in-shell heat exchangers are incorporated into CANDU type reactor power plants. CRNL has programs studying tube excitation and response, flow conditions, and the fretting process in such exchangers, tube plugging techniques, and eddy current scanning systems for inside bores of full-length tubes. (E.C.B.)

Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

International Nuclear Information System (INIS)

Catton, Ivan; Dhir, Vijay K.; Alquaddoomi, O.S.; Mitra, Deepanjan; Adinolfi, Pierangelo

2004-01-01

OAK-B135 Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers. In the nuclear industry, steam generators are often affected by this problem. However, flow-induced vibration is not limited to nuclear power plants, but to any type of heat exchanger used in many industrial applications such as chemical processing, refrigeration and air conditioning. Specifically, shell and tube type heat exchangers experience flow-induced vibration due to the high velocity flow over the tube banks. Flow-induced vibration in these heat exchangers leads to equipment breakdown and hence expensive repair and process shutdown. The goal of this research is to provide accurate measurements that can help modelers to validate their models using the measured experimental parameters and thereby develop better design criteria for avoiding fluid-elastic instability in heat exchangers. The research is divided between two primary experimental efforts, the first conducted using water alone (single phase) and the second using a mixture of air or steam and water as the working fluid (two phase). The outline of this report is as follows: After the introduction to fluid-elastic instability, the experimental apparatus constructed to conduct the experiments is described in Chapter 2 along with the measurement procedures. Chapter 3 presents results obtained on the tube array and the flow loop, as well as techniques used in data processing. The project performance is described and evaluated in Chapter 4 followed by

Evaluating humidity recovery efficiency of currently available heat and moisture exchangers: a respiratory system model study

Directory of Open Access Journals (Sweden)

Jeanette Janaina Jaber Lucato

2009-06-01

Full Text Available OBJECTIVES: To evaluate and compare the efficiency of humidification in available heat and moisture exchanger models under conditions of varying tidal volume, respiratory rate, and flow rate. INTRODUCTION: Inspired gases are routinely preconditioned by heat and moisture exchangers to provide a heat and water content similar to that provided normally by the nose and upper airways. The absolute humidity of air retrieved from and returned to the ventilated patient is an important measurable outcome of the heat and moisture exchangers' humidifying performance. METHODS: Eight different heat and moisture exchangers were studied using a respiratory system analog. The system included a heated chamber (acrylic glass, maintained at 37°C, a preserved swine lung, a hygrometer, circuitry and a ventilator. Humidity and temperature levels were measured using eight distinct interposed heat and moisture exchangers given different tidal volumes, respiratory frequencies and flow-rate conditions. Recovery of absolute humidity (%RAH was calculated for each setting. RESULTS: Increasing tidal volumes led to a reduction in %RAH for all heat and moisture exchangers while no significant effect was demonstrated in the context of varying respiratory rate or inspiratory flow. CONCLUSIONS: Our data indicate that heat and moisture exchangers are more efficient when used with low tidal volume ventilation. The roles of flow and respiratory rate were of lesser importance, suggesting that their adjustment has a less significant effect on the performance of heat and moisture exchangers.

Numerical Analysis of Heat transfer Enhancement in a double pipe heat exchanger with a holed twisted tape

Directory of Open Access Journals (Sweden)

Kumar Akarsh

2018-01-01

Full Text Available In the present study numerical analysis of enhancement in heat transfer characteristics in a double pipe heat exchanger is studied using a holed twisted tape.The twisted tape with a constant twist ratio is inserted in a double pipe heat exchanger. Holes of diameter 1mm, 3 mm and 5 mm were drilled at regular pitch throughout the length of the tape. Numerical modeling of a double pipe heat exchanger with the holed twisted tape was constructed considering hot fluid flowing in the inner pipe and cold fluid through the annulus.Simulation was done for varied mass flow rates of hot fluid in the turbulent condition keeping the mass flow rate of cold fluid being constant. Thermal properties like Outlet temperatures, Nusselt number, overall heat transfer coefficient, heat transfer rate and pressure drop were determined for all the cases. Results indicated that normaltwisted tape without holes performed better than the bare tube. In the tested range of mass flow rates the average Nusselt number and heat transfer rate were increased by 85% and 34% respectively. Performance of Twisted tape with holes was slightly reduced than the normal twisted tape and it deteriorated further for higher values hole diameter. Pressure drop was found to be higher for the holed twisted tape than the normal tape.

Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

OpenAIRE

A.K. Gupta; P. Kumar; R.K. Sahoo; A.K. Sahu; S.K. Sarangi

2017-01-01

An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA) utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full exp...

Experimental analysis of an air–water heat pump with micro-channel heat exchanger

International Nuclear Information System (INIS)

Brignoli, Riccardo; Cecchinato, Luca; Zilio, Claudio

2013-01-01

A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

Numerical Simulation of Different Models of Heat Pipe Heat Exchanger Using AcuSolve

Directory of Open Access Journals (Sweden)

Zainal Nurul Amira

2017-01-01

Full Text Available In this paper, a numerical simulation of heat pipe heat exchanger (HPHE is computed by using CFD solver program i.e. AcuSolve. Two idealized model of HPHE are created with different variant of entry’s dimension set to be case 1 and case 2. The geometry of HPHE is designed in SolidWorks and imported to AcuSolve to simulate the fluid flow numerically. The design of HPHE is the key to provide a heat exchanger system to work proficient as expected. Finally, the result is used to optimize and improving heat recovery systems of the increasing demand for energy efficiency in industry.

Modeling of Heat Transfer in the Helical-Coil Heat Exchanger for the Reactor Facility "UNITERM"

Directory of Open Access Journals (Sweden)

V. I. Solonin

2014-01-01

Full Text Available Circuit heat sink plays an important role in the reactor system. Therefore it imposes high requirements for quality of determining thermal-hydraulic parameters. This article is aimed at modeling of heat exchange process of the helical-coil heat exchanger, which is part of the heat sink circuit of the reactor facility "UNITERM."The simulation was performed using hydro-gas-dynamic software package ANSYS CFX. Computational fluid dynamics of this package allows us to perform calculations in a threedimensional setting, giving an idea of the fluid flow nature. The purpose of the simulation was to determine the parameters of the helical-coil heat exchanger (temperature, velocity at the outlet of the pipe and inter-tubular space, pressure drop, and the nature of the fluid flow of primary and intermediate coolants. Geometric parameters of the model were determined using the preliminary calculations performed by the criterion equations. In calculations Turbulence models k-ε RNG, Shear Stress Transport (SST are used. The article describes selected turbulence models, and considers relationship with wall function.The calculation results allow us to give the values obtained for thermal-hydraulic parameters, to compare selected turbulence models, as well as to show distribution patterns of the coolant temperature, pressure, and velocity at the outlet of the intermediate cooler.Calculations have shown that:- maximum values of primary coolant temperature at the outlet of the heat exchanger surface are encountered in the space between the helical-coil tubes;- higher temperatures of intermediate coolant at the outlet of the coils (in space of helicalcoil tubes are observed for the peripheral row;- primary coolant movement in the inter-tubular space of helical-coil surface is formed as a spiral flow, rather than as a in-line tube bank cross flow.

Damping of multispan heat exchanger tubes. Pt. 1: in gases

International Nuclear Information System (INIS)

Pettigrew, M.J.; Goyder, H.G.D.; Qiao, Z.L.; Axisa, F.

1986-07-01

Flow-induced vibration analyses of heat exchanger tubes require the knowledge of damping. This paper treats the question of damping on multispan heat exchanger tubes in air and gases. The different energy dissipation mechanisms that contribute to tube damping are discussed. The available experimental data are reviewed and analysed. We find that the main damping mechanism in gases is friction between tube and tube-supports. Damping is strongly related to tube-support thickness. Damping values are recommended for design purposes. This study is interesting in the nuclear industry for it often uses heat exchangers

Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

Energy Technology Data Exchange (ETDEWEB)

Vierow, Karen

2005-08-29

This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

Application of metal foam heat exchangers for a high-performance liquefied natural gas regasification system

International Nuclear Information System (INIS)

Kim, Dae Yeon; Sung, Tae Hong; Kim, Kyung Chun

2016-01-01

The intermediate fluid vaporizer has wide applications in the regasification of LNG (liquefied natural gas). The heat exchanger performance is one of the main contributors to the thermodynamic and cost effectiveness of the entire LNG regasification system. Within the paper, the authors discuss a new concept for a compact heat exchanger with a micro-cellular structure medium to minimize volume and mass and to increase thermal efficiency. Numerical calculations have been conducted to design a metal-foam filled plate heat exchanger and a shell-and-tube heat exchanger using published experimental correlations. The geometry of both heat exchangers was optimized using the conditions of thermolators in LNG regasification systems. The heat transfer and pressure drop performance was predicted to compare the heat exchangers. The results show that the metal-foam plate heat exchanger has the best performance at different channel heights and mass flow rates of fluid. In the optimized configurations, the metal-foam plate heat exchanger has a higher heat transfer rate and lower pressure drop than the shell-and-tube heat exchanger as the mass flow rate of natural gas is increased. - Highlights: • A metal foam heat exchanger is proposed for LNG regasification system. • Comparison was made with a shell and tube heat exchanger. • Heat transfer and pressure drop characteristics were estimated. • The geometry of both heat exchangers is optimized for thermolators. • It can be used as a compact and high performance thermolators.

Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

International Nuclear Information System (INIS)

Thomas, Rijo Jacob; Ghosh, Parthasarathi; Chowdhury, Kanchan

2012-01-01

Highlights: ► Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. ► Heat exchangers that determine inlet temperature to expanders are more significant. ► Limiting values of nondimensional UA for each heat exchanger have been determined. ► Extra area distributed such that effectiveness of all heat exchangers increase uniformly. ► Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS ® V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium plants.

Evaluation of Thermo-Fluid Performance of Compact Heat Exchanger with Corrugated Wall Channels

International Nuclear Information System (INIS)

Tak, Nam Il; Lee, Won Jae

2006-01-01

One of the key components of an indirect nuclear hydrogen production system is an intermediate heat exchanger (IHX). For the IHX, a printed circuit heat exchanger (PCHE) is known as one of the promising types due to its compactness and ability to operate at high temperatures and under high pressures. The PCHE is a relatively new heat exchanger. It has been commercially manufactured only since 1985 and solely by one British vendor, HeatricTM. Due to its short history and limited production, sufficient information about the PCHE is not available for the design of the IHX in open literatures. The predominant shape of flow channels of the PCHE is laterally corrugated. The flow in a corrugated wall channel is very interesting since a variety of flow phenomena can be considered by changing the amplitude-to-wavelength ratio. In the present paper, thermo-fluid performance of a heat exchanger with a typical PCHE geometry has been evaluated. Computational fluid dynamics (CFD) analysis was performed to analyze a gas flow behavior in a corrugated wall channel

Alternative cooling water flow path for RHR heat exchanger and its effect on containment response during extended station blackout for Chinshan BWR-4 plant

Energy Technology Data Exchange (ETDEWEB)

Yuann, Yng-Ruey, E-mail: ryyuann@iner.gov.tw

2016-04-15

Highlights: • Motivating alternative RHR heat exchanger tube-side flow path and determining required capacity. • Calculate NSSS and containment response during 24-h SBO for Chinshan BWR-4 plant. • RETRAN and GOTHIC models are developed for NSSS and containment, respectively. • Safety relief valve blowdown flow and energy to drywell are generated by RETRAN. • Analyses are performed with and without reactor depressurization, respectively. - Abstract: The extended Station Blackout (SBO) of 24 h has been analyzed with respect to the containment response, in particular the suppression pool temperature response, for the Chinshan BWR-4 plant of MARK-I containment. The Chinshan plant, owned by Taiwan Power Company, has twin units with rated core thermal power of 1840 MW each. The analysis is aimed at determining the required alternative cooling water flow capacity for the residual heat removal (RHR) heat exchanger when its tube-side sea water cooling flow path is blocked, due to some reason such as earthquake or tsunami, and is switched to the alternative raw water source. Energy will be dissipated to the suppression pool through safety relief valves (SRVs) of the main steam lines during SBO. The RETRAN model is used to calculate the Nuclear Steam Supply System (NSSS) response and generate the SRV blowdown conditions, including SRV pressure, enthalpy, and mass flow rate. These conditions are then used as the time-dependent boundary conditions for the GOTHIC code to calculate the containment pressure and temperature response. The shaft seals of the two recirculation pumps are conservatively assumed to fail due to loss of seal cooling and a total leakage flow rate of 36 gpm to the drywell is included in the GOTHIC model. Based on the given SRV blowdown conditions, the GOTHIC containment calculation is performed several times, through the adjustment of the heat transfer rate of the RHR heat exchanger, until the criterion that the maximum suppression pool temperature

Experimental study of heat transfer enhancement due to the surface vibrations in a flexible double pipe heat exchanger

Science.gov (United States)

Hosseinian, A.; Meghdadi Isfahani, A. H.

2018-04-01

In this study, the heat transfer enhancement due to the surface vibration for a double pipe heat exchanger, made of PVDF, is investigated. In order to create forced vibrations (3-9 m/s2, 100 Hz) on the outer surface of the heat exchanger electro-dynamic vibrators are used. Experiments were performed at inner Reynolds numbers ranging from 2533 to 9960. The effects of volume flow rate and temperature on heat transfer performance are evaluated. Results demonstrated that heat transfer coefficient increases by increasing vibration level and mass flow rate. The most increase in heat transfer coefficient is 97% which is obtained for the highest vibration level (9 m/s2) in the experiment range.

A Numerical Procedure for Flow Distribution and Pressure Drops for U and Z Type Configurations Plate Heat Exchangers with Variable Coefficients

International Nuclear Information System (INIS)

López, R; Lecuona, A; Ventas, R; Vereda, C

2012-01-01

In Plate Heat Exchangers it is important to determine the flow distribution and pressure drops, because they affect directly the performance of a heat exchanger. This work proposes an incompressible, one-dimensional, steady state, discrete model allowing for variable overall momentum coefficients to determine these magnitudes. The model consists on a modified version of the Bajura and Jones model for dividing and combining flow manifolds. The numerical procedure is based on the finite differences approximation approach proposed by Datta and Majumdar. A linear overall momentum coefficient distribution is used in the dividing manifold, but the model is not limited to linear distributions. Comparisons are made with experimental, numerical and analytical data, yielding good results.

Numerical Simulation of Nanofluid Suspensions in a Geothermal Heat Exchanger

Directory of Open Access Journals (Sweden)

Xiao-Hui Sun

2018-04-01

Full Text Available It has been shown that using nanofluids as heat carrier fluids enhances the conductive and convective heat transfer of geothermal heat exchangers. In this paper, we study the stability of nanofluids in a geothermal exchanger by numerically simulating nanoparticle sedimentation during a shut-down process. The nanofluid suspension is modeled as a non-linear complex fluid; the nanoparticle migration is modeled by a particle flux model, which includes the effects of Brownian motion, gravity, turbulent eddy diffusivity, etc. The numerical results indicate that when the fluid is static, the nanoparticle accumulation appears to be near the bottom borehole after many hours of sedimentation. The accumulated particles can be removed by the fluid flow at a relatively high velocity. These observations indicate good suspension stability of the nanofluids, ensuring the operational reliability of the heat exchanger. The numerical results also indicate that a pulsed flow and optimized geometry of the bottom borehole can potentially improve the suspension stability of the nanofluids further.

Heat transfer in a sodium-to-sodium heat exchanger under conditions of combined force and free convection

International Nuclear Information System (INIS)

Jackson, J.D.; Axcell, B.P.; Johnston, S.E.

1987-01-01

A combined experimental and theoretical investigation of heat transfer in a vertical tube and annulus, countercurrent flow heat exchanger is reported. The working fluid was liquid sodium. Included in the range of conditions covered were those which are of interest in connection with the low flow rate operation of fast reactor intermediate heat exchanger systems. The heat transfer process ranged from that of pure forced convection to combined forced and free convection. By changing the direction of fluid flow or the direction of heat flow four different configurations were studied. In two cases the convection process was buoyancy aided and in the other two it was buoyancy opposed. Results are presented showing the influence of flow rate and temperature difference on overall heat transfer coefficient for each case. A theoretical model of turbulent flow and heat transfer incorporating influences of buoyancy was used to produce results for the range of conditions covered in the experiments. The predictions of overall heat transfer coefficient were found to be in reasonable general agreement with the measurements. It was clear from these calculations that the influence of buoyancy on heat transfer stemmed largely, under the conditions of the present experiment, from the modification of the convection process due to the distortion of the velocity field. This led to an enhancement of the heat transfer for the buoyancy-aided process and an impairment for the buoyancy-opposed process. The contribution of the turbulent diffusion of heat was relatively small. (author)

Heat Transfer and Entropy Generation Analysis of an Intermediate Heat Exchanger in ADS

Science.gov (United States)

Wang, Yongwei; Huai, Xiulan

2018-04-01

The intermediate heat exchanger for enhancement heat transfer is the important equipment in the usage of nuclear energy. In the present work, heat transfer and entropy generation of an intermediate heat exchanger (IHX) in the accelerator driven subcritical system (ADS) are investigated experimentally. The variation of entropy generation number with performance parameters of the IHX is analyzed, and effects of inlet conditions of the IHX on entropy generation number and heat transfer are discussed. Compared with the results at two working conditions of the constant mass flow rates of liquid lead-bismuth eutectic (LBE) and helium gas, the total pumping power all tends to reduce with the decreasing entropy generation number, but the variations of the effectiveness, number of transfer units and thermal capacity rate ratio are inconsistent, and need to analyze respectively. With the increasing inlet mass flow rate or LBE inlet temperature, the entropy generation number increases and the heat transfer is enhanced, while the opposite trend occurs with the increasing helium gas inlet temperature. The further study is necessary for obtaining the optimized operation parameters of the IHX to minimize entropy generation and enhance heat transfer.

Mathematical modeling and control of plate fin and tube heat exchangers

International Nuclear Information System (INIS)

Taler, Dawid

2015-01-01

Highlights: • A method for numerical modeling of plate fin and tube heat exchangers was proposed. • A numerical model of an automobile radiator was developed. • Numerical models of the radiator were compared with an exact analytical model. • A model-based control system of water outlet temperature was built and tested. • A digital proportional–integral–derivative controller of heat exchanger was tested. - Abstract: The aim of the study is to develop a new method for numerical modeling of tubular cross-flow heat exchangers. Using the method proposed in the paper, a numerical model of a car radiator was developed and implemented in a digital control system of the radiator. To evaluate the accuracy of the numerical method proposed in the paper, the numerical model of the car radiator was compared with an analytic model. The proposed method based on a finite volume method and integral averaging of gas temperature across a tube row is appropriate for modeling of plate fin and tube heat exchangers, especially for exchangers in which substantial gas temperature differences in one tube row occur. The target of control is to regulate the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a set value. Two control techniques were developed. The first is based on the numerical model of the heat exchanger developed in the paper while the second is a digital proportional–integral–derivative control. The first control method is very stable. The digital proportional–integral–derivative controller becomes unstable when the water volume flow rate varies considerably. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments show that the proportional–integral–derivative controller

Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

Energy Technology Data Exchange (ETDEWEB)

Anderson, Mark; Nellis, Greg; Corradini, Michael

2012-10-19

The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

Damping in heat exchanger tube bundles. A review

International Nuclear Information System (INIS)

Iqbal, Qamar; Khushnood, Shahab; Ghalban, Ali Roheim El; Sheikh, Nadeem Ahmed; Malik, Muhammad Afzaal; Arastu, Asif

2007-01-01

Damping is a major concern in the design and operation of tube bundles with loosely supported tubes in baffles for process shell and tube heat exchangers and steam generators which are used in nuclear, process and power generation industries. System damping has a strong influence on the amplitude of vibration. Damping depends upon the mechanical properties of the tube material, geometry of intermediate supports and the physical properties of shell-side fluid. Type of tube motion, number of supports, tube frequency, vibration amplitude, tube mass or diameter, side loads, support thickness, higher modes, shell-side temperature etc., affect damping in tube bundles. The importance of damping is further highlighted due to current trend of larger exchangers with increased shell-side velocities in modern units. Various damping mechanisms have been identified (Friction damping, Viscous damping, Squeeze film damping, Support damping. Two-Phase damping, and very recent-Thermal damping), which affect the performance of process exchangers and steam generators with respect to flow induced vibration design, including standard design guidelines. Damping in two-phase flow is very complex and highly void fraction, and flow-regime dependent. The current paper focuses on the various known damping mechanisms subjected to both single and two-phase cross-flow in process heat exchangers and steam generators and formulates the design guidelines for safer design. (author)

An efficient and low resistant circumferential overlap trisection helical baffle heat exchanger with folded baffles

International Nuclear Information System (INIS)

Dong, Cong; Li, Dongshuang; Zheng, Youqu; Li, Guoneng; Suo, Yange; Chen, Yaping

2016-01-01

Highlights: • The novel cothHXf with circumferential overlap and folded baffles is first proposed. • The key sections of cylindrical and dumbbell are constructed to analyze local flow field characteristics. • The restricted leakage, easier to install and low resistant characteristics are emphasized. • The enhanced heat transfer mechanism of Dean Vortex secondary flow is analyzed. • A variety of comprehensive efficiency assessments are used. - Abstract: An efficient and low resistant circumferential overlap trisection helical baffle shell-and-tube heat exchanger with folded baffles (cothHXf) is presented. It is a modified trisection helical baffle heat exchanger with folded helical baffles for setting rods-and-spanning sleeves. It not only inherits all the merits of circumferential overlap helical baffle scheme, but also adds many additional advantages, such as supporting the inclined baffles with the least rods, simplifying the manufacturing process of spanning tubes and effectively inhibiting the reverse leakage at triangular areas between adjacent baffles. The improved flow characteristic and heat transfer enhancement mechanism of this heat exchanger were numerically investigated in comparison with conventional segmental baffles shell-and-tube heat exchanger (segHX). The flow fields within triangular area of adjacent baffles and nearby regions were depicted. The impacts of the folded baffles on shell-side helical flow, secondary vortex flow, and leakage pattern were analyzed. The distribution configurations of fields of velocity, pressure, temperature and local heat flow rate were revealed. The results show that the heat transfer performance and comprehensive performance evaluation indexes of the cothHXf are much better than those of the segHX while the pressure drop of the cothHXf is much lower than that of the segHX. The numerical simulation results of vivid distributions of flow and thermal fields of the cothHXf can provide theoretical basis for an

Numerical study on turbulent heat transfer and pressure drop of nanofluid in coiled tube-in-tube heat exchangers

International Nuclear Information System (INIS)

Aly, Wael I.A.

2014-01-01

Highlights: • The performance of helically coiled tube heat exchanger using nanofluid is modeled. • The 3D turbulent flow and conjugate heat transfer of CTITHE are solved using FVM. • The effects of nanoparticle concentration and curvature ratio are investigated. • The Gnielinski correlation for Nu for turbulent flow in helical tubes can be used for water-based Al 2 O 3 nanofluid. - Abstract: A computational fluid dynamics (CFD) study has been carried out to study the heat transfer and pressure drop characteristics of water-based Al 2 O 3 nanofluid flowing inside coiled tube-in-tube heat exchangers. The 3D realizable k–ε turbulent model with enhanced wall treatment was used. Temperature dependent thermophysical properties of nanofluid and water were used and heat exchangers were analyzed considering conjugate heat transfer from hot fluid in the inner-coiled tube to cold fluid in the annulus region. The overall performance of the tested heat exchangers was assessed based on the thermo-hydrodynamic performance index. Design parameters were in the range of; nanoparticles volume concentrations 0.5%, 1.0% and 2.0%, coil diameters 0.18, 0.24 and 0.30 m, inner tube and annulus sides flow rates from 2 to 5 LPM and 10 to 25 LPM, respectively. Nanofluid flows inside inner tube side or annular side. The results obtained showed a different behavior depending on the parameter selected for the comparison with the base fluid. Moreover, when compared at the same Re or Dn, the heat transfer coefficient increases by increasing the coil diameter and nanoparticles volume concentration. Also, the friction factor increases with the increase in curvature ratio and pressure drop penalty is negligible with increasing the nanoparticles volume concentration. Conventional correlations for predicting average heat transfer and friction factor in turbulent flow regime such as Gnielinski correlation and Mishra and Gupta correlation, respectively, for helical tubes are also valid for

Nuclear research reactor IEA-R1 heat exchanger inlet nozzle flow - a preliminary study

International Nuclear Information System (INIS)

Angelo, Gabriel; Andrade, Delvonei Alves de; Fainer, Gerson; Angelo, Edvaldo

2009-01-01

As a computational fluid mechanics training task, a preliminary model was developed. ANSYS-CFX R code was used in order to study the flow at the inlet nozzle of the heat exchanger of the primary circuit of the nuclear research reactor IEA-R1. The geometry of the inlet nozzle is basically compounded by a cylinder and two radial rings which are welded on the shell. When doing so there is an offset between the holes through the shell and the inlet nozzle. Since it is not standardized by TEMA, the inlet nozzle was chosen for a preliminary study of the flow. Results for the proposed model are presented and discussed. (author)

Compact heat exchanger for power plants

International Nuclear Information System (INIS)

Kinnunen, L.

2001-01-01

Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

Numerical Study of Condensation Heat Exchanger Design in a Subcooled Pool: Correlation Investigation

International Nuclear Information System (INIS)

Lee, Hee Joon; Ju, Yun Jae; Kang, Han Ok; Lee, Tae Ho; Park, Cheon Tae

2012-01-01

Generally the condensation heat exchanger has higher heat transfer coefficient compared to the single phase heat exchanger, so has been widely applied to the cooling systems of energy plant. Recently vertical or horizontal type condensation heat exchangers are being studied for the application to secondary passive cooling system of nuclear plants. Lee and Lee investigated the existing condensation correlation to the experiment for heat exchanger in saturated pool. They concluded Traviss' correlation showed most satisfactory results for the heat transfer coefficient and mass flow rate in a saturated water pool. In this study, a thermal sizing program of vertical condensation heat exchanger to design, TSCON(Thermal Sizing of CONdenser) was validated with the existing experimental data of condensation heat exchanger in a subcooled pool for pure steam condensation

Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

Energy Technology Data Exchange (ETDEWEB)

Thomas, Rijo Jacob, E-mail: rijojthomas@gmail.com [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India); Ghosh, Parthasarathi; Chowdhury, Kanchan [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India)

2012-01-15

Highlights: Black-Right-Pointing-Pointer Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. Black-Right-Pointing-Pointer Heat exchangers that determine inlet temperature to expanders are more significant. Black-Right-Pointing-Pointer Limiting values of nondimensional UA for each heat exchanger have been determined. Black-Right-Pointing-Pointer Extra area distributed such that effectiveness of all heat exchangers increase uniformly. Black-Right-Pointing-Pointer Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS{sup Registered-Sign} V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium

Heat pipes in modern heat exchangers

International Nuclear Information System (INIS)

Vasiliev, Leonard L.

2005-01-01

Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

Heat exchange apparatus

International Nuclear Information System (INIS)

Thurston, G.C.; McDaniels, J.D.; Gertsch, P.R.

1979-01-01

The present invention relates to heat exchangers used for transferring heat from the gas cooled core of a nuclear reactor to a secondary medium during standby and emergency conditions. The construction of the heat exchanger described is such that there is a minimum of welds exposed to the reactor coolant, the parasitic heat loss during normal operation of the reactor is minimized and the welds and heat transfer tubes are easily inspectable. (UK)

Developing mixed convection in a coiled heat exchanger

NARCIS (Netherlands)

Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

1998-01-01

In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and d = 1/14 is studied. The influence of buoyancy forces (Gr = ¢O (105)) on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are solved using a

Heat-exchanger concepts for neutral-beam calorimeters

International Nuclear Information System (INIS)

Thompson, C.C.; Polk, D.H.; McFarlin, D.J.; Stone, R.

1981-01-01

Advanced cooling concepts that permit the design of water cooled heat exchangers for use as calorimeters and beam dumps for advanced neutral beam injection systems were evaluated. Water cooling techniques ranging from pool boiling to high pressure, high velocity swirl flow were considered. Preliminary performance tests were carried out with copper, inconel and molybdenum tubes ranging in size from 0.19 to 0.50 in. diameter. Coolant flow configurations included (1) smooth tube/straight flow, (2) smooth tube with swirl flow created by tangential injection of the coolant, and (3) axial flow in internally finned tubes. Additionally, the effect of tube L/D was evaluated. A CO 2 laser was employed to irradiate a sector of the tube exterior wall; the laser power was incrementally increased until burnout (as evidenced by a coolant leak) occurred. Absorbed heat fluxes were calculated by dividing the measured coolant heat load by the area of the burn spot on the tube surface. Two six element thermopiles were used to accurately determine the coolant temperature rise. A maximum burnout heat flux near 14 kW/cm 2 was obtained for the molybdenum tube swirl flow configuration

Solution of operational problems utilization of an EX-IRT-2000 heat exchanger

International Nuclear Information System (INIS)

Razak, Abdu

1986-01-01

The Bandung TRIGA Mark II Reactor has been successfully operated for 21 years, especially in low power operation or as neutron sources for various experiments. Most of the operating time, approximately 80% of routine operation, was dedicated for radio-isotope production. During routine operation for radio-isotope production, the reactor could not be operated at full power. The reactor was operated at 60% of the maximum power (1 MWth) due to the inability of the original heat exchanger to operate properly. The reason is that slack deposition was built-up on the secondary side of the heat exchanger. Therefore, it reduced the coefficient of heat transfer considerably. To solve the problems, a set of heat exchanger including the pump was installed In parallel with the original unit. The heat exchanger was an IRT-2000 Reactor Heat exchanger which was collected from the abandoned IRT-2000 Project. The heat exchanger has capacity of 1.25 MW. The new heat exchanger could reduced the outlet temperature of the primary coolant Into 42 deg. C. While the original-heat exchanger at the worst condition and at 600 kW of power reach outlet temperature 49 deg. C. The IRT Heat Exchanger is a counter flow heat exchanger. (author)

Solution of operational problems utilization of an EX-IRT-2000 heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Razak, Abdu [Research Centre for Nuclear Techniques, National Atomic Energy Agency (Indonesia)

1986-07-01

The Bandung TRIGA Mark II Reactor has been successfully operated for 21 years, especially in low power operation or as neutron sources for various experiments. Most of the operating time, approximately 80% of routine operation, was dedicated for radio-isotope production. During routine operation for radio-isotope production, the reactor could not be operated at full power. The reactor was operated at 60% of the maximum power (1 MWth) due to the inability of the original heat exchanger to operate properly. The reason is that slack deposition was built-up on the secondary side of the heat exchanger. Therefore, it reduced the coefficient of heat transfer considerably. To solve the problems, a set of heat exchanger including the pump was installed In parallel with the original unit. The heat exchanger was an IRT-2000 Reactor Heat exchanger which was collected from the abandoned IRT-2000 Project. The heat exchanger has capacity of 1.25 MW. The new heat exchanger could reduced the outlet temperature of the primary coolant Into 42 deg. C. While the original-heat exchanger at the worst condition and at 600 kW of power reach outlet temperature 49 deg. C. The IRT Heat Exchanger is a counter flow heat exchanger. (author)

Model Based Controller Design for a Shell and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

S. Nithya

2007-10-01

Full Text Available In all the process industries the process variables like flow, pressure, level and temperature are the main parameters that need to be controlled in both set point and load changes. The transfer of heat is one of the main important operation in the heat exchanger .The transfer of heat may be fluid to fluid, gas to gas i.e. in the same phase or the phase change can occur on either side of the heat exchanger. The control of heat exchanger is complex due to its nonlinear dynamics. For this nonlinear process of a heat exchanger the model is identified to be First Order plus Dead Time (FOPDT.The Internal Model Control (IMC is one of the model predictive control methods based on the predictive output of the process model. The conventional controller tuning is compared with IMC techniques and it found to be suitable for heat exchanger than the conventional PI tuning.

Triangularly arranged heat exchanger bundles to restrain wind effects on natural draft dry cooling system

International Nuclear Information System (INIS)

Liao, H.T.; Yang, L.J.; Du, X.Z.; Yang, Y.P.

2016-01-01

Highlights: • Triangularly arranged heat exchanger around the dry-cooling tower is proposed. • By coupling condenser with dry cooling system, TACHE performance is obtained. • At low wind speeds, cooling performance with TACHE is inferior to that with CACHE. • Better performance can be achieved for cooling system with TACHE at high wind speeds. • TACHE can be applied to the region with the strong prevailing wind all year around. - Abstract: It has been commonly recognized that the crosswind may deteriorate the cooling performance of the natural draft dry cooling system with vertically arranged heat exchanger bundles around the circumference of dry-cooling tower. With the purpose for restraining the adverse effects of ambient winds, a novel triangular configuration of heat exchanger bundles is proposed in this work. The air-side flow and heat transfer models coupled with the circulating water heat transfer process are developed for two kinds of natural draft dry cooling systems with the conventional circularly arranged and novel triangularly arranged heat exchanger bundles, by which the flow and temperature fields, mass flow rate of cooling air, outlet water temperature of heat exchanger and turbine back pressure are obtained. Three wind directions of 0°, 90°, and 180° are investigated at various wind speeds for the natural draft dry cooling system with triangularly arranged heat exchanger bundles, which are compared with the conventional system with circularly arranged heat exchanger bundles. The results show that the thermo-flow performances of the natural draft dry cooling system with triangularly arranged heat exchanger get improved significantly at high wind speeds and in the wind direction of 180°, thus a low turbine back pressure can be achieved, which is of benefit to the energy efficiency of the power generating unit. The natural draft dry cooling system with triangularly arranged heat exchanger is recommended to apply to the regions with

Innovative heat exchangers

CERN Document Server

Scholl, Stephan

2018-01-01

This accessible book presents unconventional technologies in heat exchanger design that have the capacity to provide solutions to major concerns within the process and power-generating industries. Demonstrating the advantages and limits of these innovative heat exchangers, it also discusses micro- and nanostructure surfaces and micro-scale equipment, and introduces pillow-plate, helical and expanded metal baffle concepts. It offers step-by-step worked examples, which provide instructions for developing an initial configuration and are supported by clear, detailed drawings and pictures. Various types of heat exchangers are available, and they are widely used in all fields of industry for cooling or heating purposes, including in combustion engines. The market in 2012 was estimated to be U$ 42.7 billion and the global demand for heat exchangers is experiencing an annual growth of about 7.8 %. The market value is expected to reach U$ 57.9 billion in 2016, and approach U$ 78.16 billion in 2020. Providing a valua...

Air-side performance evaluation of three types of heat exchangers in dry, wet and periodic frosting conditions

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States)

2009-08-15

The performances of three types of heat exchangers that use the louver fin geometry: (1) parallel flow parallel fin with extruded flat tubes heat exchanger (PF{sup 2}), (2) parallel flow serpentine fin with extruded flat tubes heat exchanger (PFSF) and (3) round tube wave plate fin heat exchanger (RTPF) have been experimentally studied under dry, wet and frost conditions and results are presented. The parameters quantified include air-side pressure drop, water retention on the surface of the heat exchanger, capacity and overall heat transfer coefficient for air face velocity 0.9, 2 and 3 m/s, air humidity 70% and 80% and different orientations. The performances of three types of heat exchanger are compared and the results obtained are presented. The condensate drainage behavior of the air-side surface of these three heat exchanger types was studied using both the dip testing method and wind tunnel experiment. (author)

Developing mixed convection in a coiled heat exchanger

NARCIS (Netherlands)

Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

1998-01-01

In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and
δ =114
is studied. The influence of buoyancy forces ¢
(Gr = ¢O (105))
on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are

Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

Science.gov (United States)

Taler, Dawid; Sury, Adam

2011-12-01

The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

Thermal performance and pressure drop of spiral-tube ground heat exchangers for ground-source heat pump

International Nuclear Information System (INIS)

Jalaluddin; Miyara, Akio

2015-01-01

Thermal performance and pressure drop of the spiral-tube GHE were evaluated in this present work. A numerical simulation tool was used to carry out this research. The heat exchange rates per meter borehole depth of the spiral-tube GHE with various pitches and their pressure drops were compared with that of the U-tube GHE. Furthermore, a comparative analysis between a spiral pipe and straight pipe was performed. In comparison with the straight pipe, using the spiral pipe in the borehole increased the heat exchange rate to the ground per meter borehole depth. However, the pressure drop of water flow also increased due to increasing the length of pipe per meter borehole depth and its spiral geometry. The accuracy of the numerical model was verified for its pressure drop with some pressure drop correlations. The heat exchange rate and pressure drop of the GHEs are presented. As an example, the heat exchange rate per meter borehole depth of spiral pipe with 0.05 m pitch in the turbulent flow increased of 1.5 times. Its pressure drop also increased of 6 times. However, from the view point of energy efficiency, using the spiral pipe in the ground-source heat pump system gives a better performance than using the straight pipe. The heat exchange rate and pressure drop are important parameter in design of the ground-source heat pump (GSHP) system. - Highlights: • Thermal performance and pressure drop of spiral-tube GHE are presented. • Effects of spiral pitch on thermal performance and pressure drop are analyzed. • Using a spiral pipe increases heat exchange rate per meter borehole depth of GHE. • Pressure drop per meter borehole depth also increases in the spiral pipe.

Effect of Liquid/Vapour Maldistribution on the Performance of Plate Heat Exchanger Evaporators

DEFF Research Database (Denmark)

Jensen, Jonas Kjær; Kærn, Martin Ryhl; Ommen, Torben Schmidt

2015-01-01

Plate heat exchangers are often applied as evaporators in industrial refrigeration and heat pump systems. In the design and modelling of such heat exchangers the flow and liquid/vapour distribution is often assumed to be ideal. However, maldistribution may occur and will cause each channel...... to behave differently due to the variation of the mass flux and vapour quality. To evaluate the effect of maldistribution on the performance of plate heat exchangers, a numerical model is developed in which the mass, momentum and energy balances are applied individually to each channel, including suitable...... correlations for heat transfer and pressure drop. The flow distribution on both the refrigerant and secondary side is determined based on equal pressure drop while the liquid/vapour distribution is imposed to the model. Results show that maldistribution may cause up to a 25 % reduction of the overall heat...

Research on Heat Exchange Process in Aircraft Air Conditioning System

Science.gov (United States)

Chichindaev, A. V.

2017-11-01

Using of heat-exchanger-condenser in the air conditioning system of the airplane Tu-204 (Boeing, Airbus, Superjet 100, MS-21, etc.) for cooling the compressed air by the cold air with negative temperature exiting the turbine results in a number of operational problems. Mainly it’s frosting of the heat exchange surface, which is the cause of live-section channels frosting, resistance increasing and airflow in the system decreasing. The purpose of this work is to analyse the known freeze-up-fighting methods for heat-exchanger-condenser, description of the features of anti-icing protection and offering solutions to this problem. For the problem of optimizing the design of heat exchangers in this work used generalized criterion that describes the ratio of thermal resistances of cold and hot sections, which include: the ratio of the initial values of heat transfer agents flow state; heat exchange surface finning coefficients; factors which describes the ratio of operating parameters and finning area. By controlling the ratio of the thermal resistances can be obtained the desired temperature of the heat exchange surface, which would prevent freezing. The work presents the results of a numerical study of the effect of different combinations of regime and geometrical factors changes on reduction of the heat-exchanger-condenser freezing surface area, including using of variable ratio of thermal resistances.

Thermodynamic optimization of a coiled tube heat exchanger under constant wall heat flux condition

International Nuclear Information System (INIS)

Satapathy, Ashok K.

2009-01-01

In this paper the second law analysis of thermodynamic irreversibilities in a coiled tube heat exchanger has been carried out for both laminar and turbulent flow conditions. The expression for the scaled non-dimensional entropy generation rate for such a system is derived in terms of four dimensionless parameters: Prandtl number, heat exchanger duty parameter, Dean number and coil to tube diameter ratio. It has been observed that for a particular value of Prandtl number, Dean number and duty parameter, there exists an optimum diameter ratio where the entropy generation rate is minimum. It is also found that with increase in Dean number or Reynolds number, the optimum value of the diameter ratio decreases for a particular value of Prandtl number and heat exchanger duty parameter.

Hydraulic and thermal behaviour of a corrugated plane canal. Application to plate-based heat exchangers

International Nuclear Information System (INIS)

Amblard, Alain

1986-01-01

As corrugations are often used in heat exchangers in order to promote heat exchange mechanisms through a reduction of boundary layer thickness, an increase of turbulence within the boundary layer, and an increase of exchange surface, the objectives of this research thesis are, on the one hand, to determine the influence of corrugation geometry on heat exchange and friction laws, and, on the other hand, to develop a computing software to describe the flow and heat exchange in the elementary canal. This study is limited to the case of single-phase forced convection in water. After a bibliographical overview on the hydraulic and thermal behaviour of corrugated surfaces used in heat exchangers, the author presents the different studied geometries, and the experimental installation used to determine the friction and exchange coefficient in a vertical duct formed by two corrugated plates. Experimental results are presented and compared with respect to the shape of exchange surfaces. The author then reports the use of two-dimensional code used to describe the flow in an exchanger duct [fr

Heat exchanger vibrations - a case study (Paper No. 5.12)

International Nuclear Information System (INIS)

Khilnaney, V.K.

1992-01-01

The satisfactory performance of heat exchangers is crucial to the reliability of the plant. Thorough vibration analysis is essential at design stage to avoid failures at the time of operation. Detailed vibration analysis techniques were not available at the time of designing these exchangers and the exchangers were designed as per general guidelines and prevalent good engineering practices. The designs were not checked especially from the point of view of their proneness to excessive flow induced vibration. The present paper gives a study of revamping of cooling water heat exchanger at Heavy Water Plant, Kota. (author)

Study of a Coil Heat Exchanger with an Ice Storage System

Directory of Open Access Journals (Sweden)

Yan Li

2017-12-01

Full Text Available In this study, a coil heat exchanger with an ice storage system is analyzed by theoretical analysis, numerical analysis, and experimental analysis. The dynamic characteristics of ice thickness variation is studied by means of unstable heat conduction theory in cylindrical coordinates, and the change rule of the ice layer thickness is obtained. The computational fluid dynamics method is employed to simulate the flow field and ice melting process of the coil heat exchanger. The effect of the agitator height on the flow characteristics and heat transfer characteristics is investigated. The numerical results show that the turbulence intensity of the fluid near the wall of the heat exchanger is the largest with an agitator height of 80 mm. Furthermore, the process of ice melting is analyzed. The ice on the outer side of the evaporator tube close to the container wall melts faster than the inner side and this agrees well with the experimental result. The experimental study on the process of the operational period and deicing of the coil heat exchanger is conducted and the temperature variation curves are obtained by the arrangement of thermocouples. It is found that the temperature of the evaporating tube increases with increasing height in the process of ice storage.

A computational fluid dynamics and effectiveness-NTU based co-simulation approach for flow mal-distribution analysis in microchannel heat exchanger headers

International Nuclear Information System (INIS)

Huang, Long; Lee, Moon Soo; Saleh, Khaled; Aute, Vikrant; Radermacher, Reinhard

2014-01-01

Refrigerant flow mal-distribution is a practical challenge in most microchannel heat exchangers (MCHXs) applications. Geometry design, uneven heat transfer and pressure drop in the different microchannel tubes are three main reasons leading to the flow mal-distribution. To efficiently and accurately account for these three effects, a new MCHX co-simulation approach is proposed in this paper. The proposed approach combines a detailed header simulation based on computational fluid dynamics (CFD) and a robust effectiveness-based finite volume tube-side heat transfer and refrigerant flow modeling tool. The co-simulation concept is demonstrated on a ten-tube MCHX case study. Gravity effect and uneven airflow effect were numerically analyzed using both water and condensing R134a as the working fluids. The approach was validated against experimental data for an automotive R134a condenser. The inlet header was cut open after the experimental data had been collected. The detailed header geometry was reproduced using the proposed CFD header model. Good prediction accuracy was achieved compared to the experimental data. The presented co-simulation approach is capable of predicting detailed refrigerant flow behavior while accurately predicts the overall heat exchanger performance. - Highlights: •MCHX header flow distribution is analyzed by a co-simulation approach. •The proposed method is capable of simulating both single-phase and two-phase flow. •An actual header geometry is reproduced in the CFD header model. •The modeling work is experimentally validated with good accuracy. •Gravity effect and air side mal-distribution are accounted for

Heat exchanger operation in the externally heated air valve engine with separated settling chambers

International Nuclear Information System (INIS)

Kazimierski, Zbyszko; Wojewoda, Jerzy

2014-01-01

The crucial role in the externally heated air valve engine is played by its heat exchangers which work in a closed cycle. These are: a heater and a cooler and they are subject to a numerical analysis in the paper. Both of them are equipped with fixed volumes that are separate settling chambers causing that heat exchangers behave as almost stationary recuperators and analysis of the stationary behaviour is the main goal of the paper. Power and efficiency of the engine must be not lower than their averaged values for the same engine working in unsteady conditions. The results of calculations confirm such a statement. The pressure drop in the exchanger is another natural phenomenon presented. It has been overcome by use of additional blowers and the use of them is an additional focus of the presented analysis. A separation of settling chambers and additional blowers is a novelty in the paper. There is also a pre-heater applied in the engine which does not differ from well-known heat exchangers met in energy generation devices. The main objective of the paper is to find the behaviour of the engine model under stationary conditions of the heat exchangers and compare it with the non-stationary ones. - Highlights: • Externally heated air engine combined with forced working gas flow (supercharging). • Separate settling chambers allow for achieving stable and constant heat exchange parameters. • Pressure drop in heat exchangers overcome by additional blowers. • Reciprocating piston air engine, cam governing system, standard lubrication for externally heated engine. • Different fuels: oil, coal, gas, biomass also solar or nuclear energy

Heat pipe heat exchangers in heat recovery systems

Energy Technology Data Exchange (ETDEWEB)

Stulc, P; Vasiliev, L L; Kiseljev, V G; Matvejev, Ju N

1985-01-01

The results of combined research and development activities of the National Research Institute for Machine Design, Prague, C.S.S.R. and the Institute for Heat and Mass Transfer, Minsk, U.S.S.R. concerning intensification heat pipes used in heat pipe heat exchangers are presented. This sort of research has been occasioned by increased interest in heat power economy trying to utilise waste heat produced by various technological processes. The developed heat pipes are deployed in construction of air-air, gas-air or gas-gas heat recovery exchangers in the field of air-engineering and air-conditioning. (author).

Thermal Performance of a Dual-Channel, Helium-Cooled, Tungsten Heat Exchanger

International Nuclear Information System (INIS)

Youchison, Dennis L.; North, Mart T.

2000-01-01

Helium-cooled, refractory heat exchangers are now under consideration for first wall and divertor applications. These refractory devices take advantage of high temperature operation with large delta-Ts to effectively handle high heat fluxes. The high temperature helium can then be used in a gas turbine for high-efficiency power conversion. Over the last five years, heat removal with helium was shown to increase dramatically by using porous metal to provide a very large effective surface area for heat transfer in a small volume. Last year, the thermal performance of a bare-copper, dual-channel, helium-cooled, porous metal divertor mock-up was evaluated on the 30 kW Electron Beam Test System at Sandia National Laboratories. The module survived a maximum absorbed heat flux of 34.6 MW/m 2 and reached a maximum surface temperature of 593 C for uniform power loading of 3 kW absorbed on a 2-cm 2 area. An impressive 10 kW of power was absorbed on an area of 24 cm 2 . Recently, a similar dual-module, helium-cooled heat exchanger made almost entirely of tungsten was designed and fabricated by Thermacore, Inc. and tested at Sandia. A complete flow test of each channel was performed to determine the actual pressure drop characteristics. Each channel was equipped with delta-P transducers and platinum RTDs for independent calorimetry. One mass flow meter monitored the total flow to the heat exchanger, while a second monitored flow in only one of the channels. The thermal response of each tungsten module was obtained for heat fluxes in excess of 5 MW/m 2 using 50 C helium at 4 MPa. Fatigue cycles were also performed to assess the fracture toughness of the tungsten modules. A description of the module design and new results on flow instabilities are also presented

Study on Gas-liquid Falling Film Flow in Internal Heat Integrated Distillation Column

Science.gov (United States)

Liu, Chong

2017-10-01

Gas-liquid internally heat integrated distillation column falling film flow with nonlinear characteristics, study on gas liquid falling film flow regulation control law, can reduce emissions of the distillation column, and it can improve the quality of products. According to the distribution of gas-liquid mass balance internally heat integrated distillation column independent region, distribution model of heat transfer coefficient of building internal heat integrated distillation tower is obtained liquid distillation falling film flow in the saturated vapour pressure of liquid water balance, using heat transfer equation and energy equation to balance the relationship between the circulating iterative gas-liquid falling film flow area, flow parameter information, at a given temperature, pressure conditions, gas-liquid flow falling film theory makes the optimal parameters to achieve the best fitting value with the measured values. The results show that the geometric gas-liquid internally heat integrated distillation column falling film flow heat exchange area and import column thermostat, the average temperature has significant. The positive correlation between the heat exchanger tube entrance due to temperature difference between inside and outside, the heat flux is larger, with the increase of internal heat integrated distillation column temperature, the slope decreases its temperature rise, which accurately describes the internal gas-liquid heat integrated distillation tower falling film flow regularity, take appropriate measures to promote the enhancement of heat transfer. It can enhance the overall efficiency of the heat exchanger.

Investigation of heat transfer inside a PCM-air heat exchanger: a numerical parametric study

Science.gov (United States)

Herbinger, Florent; Bhouri, Maha; Groulx, Dominic

2017-07-01

In this paper, the use of PCMs for thermal storage of energy in HVAC applications was investigated by studying numerically the thermal performance of a PCM-air heat exchanger. The PCM used in this study was dodecanoic acid. A symmetric 3D model, incorporating conductive and convective heat transfer (air only) as well as laminar flow, was created in COMSOL Multiphysics 5.0. Simulations examined the dependence of the heat transfer rate on the temperature and velocity of the incoming air as well as the size of the channels in the heat exchanger. Results indicated that small channels size lead to a higher heat transfer rates. A similar trend was also obtained for high incoming air temperature, whereas the heat transfer rate was less sensitive to the incoming air velocity.

Tube vibration in industrial size test heat exchanger

International Nuclear Information System (INIS)

Halle, H.; Wambsganss, M.W.

1980-03-01

Tube vibration data from tests of a specially built and instrumented, industrial-type, shell-and-tube heat exchanger are reported. The heat exchanger is nominally 0.6 m (2 ft) in dia and 3.7 m (12 ft) long. Both full tube and no-tubes-in-window bundles were tested for inlet/outlet nozzles of different sizes and with the tubes supported by seven, equally-spaced, single-segmental baffles. Prior to water flow testing, natural frequencies and damping of representative tubes were measured in air and water. Flow testing was accomplished by increasing the flow rates in stepwise fashion and also by sweeping through a selected range of flow rates. The primary variables measured and reported are tube accelerations and/or displacements and pressure drop through the bundle. Tests of the full tube bundle configuration revealed tube rattling to occur at intermediate flow rates, and fluidelastic instability, with resultant tube impacting, to occur when the flow rate exceeded a threshold level; principally, the four-span tubes were involved in the regions immediately adjacent to the baffle cut. For the range of flow rates tested, fluidelastic instability was not achieved in the no-tubes-in-window bundle; in this configuration the tubes are supported by all seven baffles and are, therefore, stiffer

Improved spacers for high temperature gas-cooled heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Nordstroem, L A [Swiss Federal Institute for Reactor Research, Wuerenlingen (Switzerland)

1984-07-01

Experimental and analytical investigations in the field of heat exchanger thermohydraulics have been performed at EIR for many years, Basic studies have been carried out on heat transfer and pressure loss for tube bundles of different geometries and tube surfaces. As a part of this overall R+D programme for heat exchangers, investigations have been carried out on spacer pressure loss in bundles with longitudinal flow. An analytical spacer pressure loss model was developed which could handle different types of subchannel within the bundle. The model has been evaluated against experiments, using about 25 spacers of widely differing geometries. In a gas-cooled reactor it is important to keep the pressure loss over the primary circuit heat exchangers to a minimum. In exchangers with grid spacers these contribute a significant proportion of the overall bundle losses. For example, in the HHT Recuperator, with a shell-side pressure loss of 3.5 % of the inlet pressure, the spacers cause about one half of this loss. Reducing the loss to, say, 2.5 % results in an overall increase in plant efficiency by more than 1 % - a significant improvement Preliminary analysis identified 5 geometries in particular which were chosen for experimental evaluation as part of a joint project with the SULZER Company, to develop a low pressure-loss spacer for HHT heat exchangers (longitudinal counter-flow He/He and He/H{sub 2}O designs). The aim of the tests was to verify the low pressure-loss characteristics of these spacer grid types, as well as the quality of the results calculated by the computer code analytical model. The experimental and analytical results are compared in this report.

Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

NARCIS (Netherlands)

Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

2013-01-01

To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the

Design specifications to ensure flow-induced vibration and fretting-wear performance in CANDU steam generators and heat exchangers

International Nuclear Information System (INIS)

Janzen, V.P.; Han, Y.; Pettigrew, M.J.

2009-01-01

Preventing flow-induced vibration and fretting-wear problems in steam generators and heat exchangers requires design specifications that bring together specific guidelines, analysis methods, requirements and appropriate performance criteria. This paper outlines the steps required to generate and support such design specifications for CANDU nuclear steam generators and heat exchangers, and relates them to typical steam-generator design features and computer modeling capabilities. It also describes current issues that are driving changes to flow-induced vibration and fretting-wear specifications that can be applied to the design process for component refurbishment, replacement or new designs. These issues include recent experimental or field evidence for new excitation mechanisms, e.g., the possibility of in-plane fluidelastic instability of U-tubes, the demand for longer reactor and component lifetimes, the need for better predictions of dynamic properties and vibration response, e.g., two-phase random-turbulence excitation, and requirements to consider system 'excursions' or abnormal scenarios, e.g., a main steam line break in the case of steam generators. The paper describes steps being taken to resolve these issues. (author)

The influence of river water temperature annual variation to the moderator heat exchangers heat flux

International Nuclear Information System (INIS)

Nita, I. P.

2015-01-01

The Main Moderator heat exchangers are the most important consumers supplied by Recirculated Cooling Water (RCW) System. In order to determine an appropriate operating configuration of the RCW system it is needed to determine the flowrate required by the Main Moderator consumers, in real time. From operating experience, the required RCW flowrate necessary to be supplied to the main moderator heat exchangers is much lower than design flowrate. In installation, there are no flow elements that could measure especially that flow. However, there are two control valves which regulate the flow to the main moderator heaters; they control the outlet temperature of the moderator to 69"oC. That leads to the requirement of calculating the flowrate function of the outside temperature for all possible temperatures during a calendar year. One considered all possible temperatures during an operating year, and more, going beyond design point, up to 36"oC, temperature that can occur during quick transients after forth RCW pump starting. The calculation was made to verify the capacity of heat exchanger to remove the designed 100 MW(t) in the new condition of reducing moderator temperature outlet from 77 to 69°C. The obtained model was validated using field temperatures and flow measurements and the conclusion was the model can accurately predict how the RCW system operates in all year operation conditions. (authors)

Heat exchanger network retrofit optimization involving heat transfer enhancement

International Nuclear Information System (INIS)

Wang Yufei; Smith, Robin; Kim, Jin-Kuk

2012-01-01

Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often result in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. Both of these problems can be avoided through the use of heat transfer enhancement in heat exchanger network retrofit. This paper presents a novel design approach to solve heat exchanger network retrofit problems based on heat transfer enhancement. An optimisation method based on simulated annealing has been developed to find the appropriate heat exchangers to be enhanced and to calculate the level of enhancement required. The physical insight of enhanced exchangers is also analysed. The new methodology allows several possible retrofit strategies using different retrofit methods be determined. Comparison of these retrofit strategies demonstrates that retrofit modification duration and payback time are reduced when heat transfer enhancement is utilised. Heat transfer enhancement can be also used as a substitute for increased heat exchanger network surface area to reduce retrofit investment costs.

Heating patterns during cancer heat therapy as a function of blood flow

International Nuclear Information System (INIS)

Mendecki, J.; Friedenthal, E.; Botstein, C.; Sterzer, F.; Paglione, R.W.

1984-01-01

Heating patterns as a function of regional blood flow were evaluated in healthy tissues with different vascular characteristics as well as in a variety of tumors submitted to microwave and RF-induced hyperthermia. Generally, faster heating and slower cooling was demonstrated for tumors. Definite correlation was found between the power needed to heat given tissue volume to a specific temperature and the ability of this tissue to dissipate heat via vascular flow. The measurements show that during the early phase of heating of tumors temperature rises slowly up to about 40 0 C. indicating good heat exchanges but that at this level rapid increase of temperature occurs for relatively small increments of power input. It is suggested that blood flow in malignant tissue remains competent and responsive to low grade heating, but that at higher temperature levels, in contrast to normal tissue, tumor blood flow rapidly decreases indicating compromised vascular system. Implication for treatment protocols are discussed

Radiative heat exchange of a meteor body in the approximation of radiant heat conduction

International Nuclear Information System (INIS)

Pilyugin, N.N.; Chernova, T.A.

1986-01-01

The problem of the thermal and dynamic destruction of large meteor bodies moving in planetary atmospheres is fundamental for the clarification of optical observations and anomalous phenomena in the atmosphere, the determination of the physicochemical properties of meteoroids, and the explanation of the fall of remnants of large meteorites. Therefore, it is important to calculate the coefficient of radiant heat exchange (which is the determining factor under these conditions) for large meteor bodies as they move with hypersonic velocities in an atmosphere. The solution of this problem enables one to find the ablation of a meteorite during its aerodynamic heating and to determine the initial conditions for the solution of problems of the breakup of large bodies and their subsequent motion and ablation. Hypersonic flow of an inviscid gas stream over an axisymmetric blunt body is analyzed with allowance for radiative transfer in a thick-thin approximation. The gas-dynamic problem of the flow of an optically thick gas over a large body is solved by the method of asymptotic joined expansions, using a hypersonic approximation and local self-similarity. An equation is obtained for the coefficient of radiant heat exchange and the peculiarities of such heat exchange for meteor bodies of large size are noted

A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

Science.gov (United States)

de Jong, J A; Wijnant, Y H; de Boer, A

2014-03-01

A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

An investigation of flow and resistance characteristics of heat exchanger with the 2-D LDV system and visualization technique

International Nuclear Information System (INIS)

Wang Zongsen; Shen Xiong; Xu Yuanhui; Bi Shuxun

1987-12-01

An experimental study of the heat exchanger which would be used in a nuclear reactor for low temperature heat-supplying is presented. A 2-D Laser Doppler Velocimeter was used as a unique technique to measure the mean velocity and turbulence intensity distributions in different sections of the model. The relationship between the resistance coefficient and Reynolds number also obtained in terms of the total pressure rakes covered by the casings and the wall static pressure pick-up holes. The flow visualization has realized by using a piece of light source with an Argon-Ion laser. It is apparent that the polystyrene particles seeded in the flow can trace the mean flow. The results showed that the self-similar phenomenon exists in the tube bundle flow system. There are some secondary vortices in the cross sections between two passages of the model

Prototype Vent Gas Heat Exchanger for Exploration EVA - Performance and Manufacturing Characteristics