Sample records for flakeboards

  1. Data for prediction of mechanical properties of aspen flakeboards (United States)

    C. G. Carll; P. Wang


    This research compared two methods of producing flakeboards with uniform density distribution (which could then be used to predict bending properties of flakeboards with density gradients). One of the methods was suspected of producing weak boards because it involved exertion of high pressures on cold mats. Although differences were found in mechanical properties of...

  2. Wood particleboard and flakeboard : types, grades, and uses (United States)

    C. G. Carll


    This report is for those who use or may want to use wood particleboard. The term bparticleboardc is used as defined in the American Society for Testing and Materials (ASTM) Standard D 1554, which includes flakeboards as a subclass of particleboards, and not as used in the lumber trade where the term is usually reserved for panels made of fine wood particles such as...

  3. Data basic to the engineering of reconstituted flakeboard (United States)

    Robert L. Geimer


    Flakeboards made with uniform densities throughout their thickness and different degrees of flake alignment were used to establish relationships between bending, tension, and compression values of modulus of elasticity or modulus of rupture (or stress to maximum load) and the variables of specific gravity and flake alignment. An equation using sonic velocity as an...

  4. Basic properties of full-size st ructural flakeboards fabricated with flakes on a shaping lathe (United States)

    Eddie W. Prie


    Structural exterior flakeboards manufactured in 4 by 8 ft (1.22 by 2.44 m ) size with phenolic resin and flakes produced on a shaping-lathe headrig were evaluated for plate shear modulus, internal bond, bending properties, and 24-hour water soak stability. Both mixed and single species flakeboards were produced. Panels with mixed flakes had 20% by weight of hickory,...

  5. Flakeboard thickness swelling. Part I, Stress relaxation in a flakeboard mat (United States)

    R. L. Geimer; J. H. Kwon; J. Bolton


    The steam injection schedule best suited for dimensionally stabilizing a flake mat is one in which steam treatment is initiated before the press is closed and is continued at least until the mat attains target thickness. Experiments showed that resinless mats treated with 20 sec of steam at 600 kPa had maximum thickness swelling of 205% compared to 350% for resinless...

  6. Propriedades de chapas de flocos fabricadas com adesivo de uréia-formaldeído e de taninos da casca de Eucalyptus grandis W. Hill ex Maiden ou de Eucalyptus pellita F. Muell. Properties of flakeboards made from urea-formaldehyde and bark tannins adhesives of Eucalyptus grandis or Eucalyptus pellita

    Directory of Open Access Journals (Sweden)

    Angélica de Cássia Oliveira Carneiro


    Full Text Available Os taninos foram extraídos da casca de Eucalyptus grandis e Eucalyptus pellita, com água quente, à qual se adicionaram 4,5% de sulfito de sódio, durante três horas. As temperaturas da solução foram iguais a 70 e 100 ºC para Eucalyptus grandis e Eucalyptus pellita, respectivamente. Para a produção dos adesivos e com o intuito de reduzir a sua viscosidade, os taninos foram sulfitados com sulfito de sódio e ácido acético. Formulações adesivas foram preparadas adicionando-se 0, 25, 50, 75 ou 100% de adesivos tânicos ao adesivo comercial de uréia-formaldeído. Foram fabricadas chapas de flocos de Pinus elliottii Engelm. e Eucalyptus grandis, utilizando-se 8% da formulação adesiva. As propriedades das chapas foram determinadas segundo a norma ASTM D-1037, de 1993. Observou-se que as propriedades das chapas foram superiores ao mínimo estabelecido pela norma ANSI/A 280.1-93, exceto no caso da resistência à umidade. Verificou-se, ainda, que o emprego de uma formulação adesiva contendo resina à base de uréia-formaldeído e tanino-formaldeído pode melhorar algumas propriedades.Bark tannins of Eucalyptus grandis and Eucalyptus pellita were extracted with 4,5% sodium sulfite in hot water solution for a period of three hours. Solution temperatures were 70 and 100ºC, for Eucalyptus grandis and Eucalyptus pellita bark respectively. Tannins were reacted with acetic acid and sodium sulfite to reduce adhesive viscosity. Adhesive formulations were prepared adding 0, 25, 50, 75 or 100% of tannin adhesives to the commercial urea-formaldehyde adhesive. Flakeboards were fabricated with 8% resin content. Board properties were determined according to ASTM D-1037 standards. Except for humidity, all board properties were superior to the values established by ANSI.A 208.1-93 commercial standard. Addition of tannins to the urea-formaldehyde adhesive improved some properties.

  7. Lathe creates hardwood flakes for manufacture of "super strong" flakeboard (United States)

    P. Koch


    Most industry members got their first look at a prototype of the Koch lathe at this year's Southern Forest Products Assn. Machinery Exhibition held in Atlanta. With the residue from this machine, Dr. Peter Koch, project leader at the Southern Forest Experiment Station in Pineville, LA thinks it will be possible to create a flake that can be used for making a...

  8. Alkali-treated kraft lignin as a component in flakeboard eesins (United States)

    Mon-Lin Kuo; Chung-Yun Hse; Dee-Hua Huang


    Southern pine kraft lignin was reacted with NaOH (15 and 20% based on dry lignin) at 170, 200, and 250°C for 30 and 60 min. Sweetgum flake boards bonded with phenolic resins containing 50% hydroxymethylated lignin prepared from some of the alkali treated lignins were compared with boards bonded with a neat PF resin. Results indicate that boards bonded with lignin-...

  9. Physical and mechanical properties of flakeboard produced from recycled CCA-treated wood (United States)

    W. Li; T.F. Shupe; Chung-Yun Hse


    Chromated copper arsenate (CCA) treated wood has been most widely used in North America since the 1970s for many exterior applications such as decks, fences, playground equipment, utility poles, and others. A large volume of CCA-treated wood is currently coming out of service. Traditional disposal methods such as landfilling and incineration are not without adverse...

  10. Shaping-lathe headrig will convert small hardwoods into pallet cants plus flakes for structural exterior flakeboard (United States)

    Peter Koch


    Virtually all nations have an under-utilized resource of small-diameter, low-grade hardwoods of mixed species in a range of densities. The shaping-lathe headrig, now in the final stages of commercialization, is a key to utilizing these hardwoods for pallets, industrial lumber, and-with further development-railroad crossties. Lathe residues in the form of flakes can be...

  11. Emissions from laboratory combustor tests of manufactured wood products

    Energy Technology Data Exchange (ETDEWEB)

    Wilkening, R.; Evans, M.; Ragland, K. [Univ. of Wisconsin, Madison, WI (United States); Baker, A. [USDA Forest Products Lab., Madison, WI (United States)


    Manufactured wood products contain wood, wood fiber, and materials added during manufacture of the product. Manufacturing residues and the used products are burned in a furnace or boiler instead of landfilling. Emissions from combustion of these products contain additional compounds from the combustion of non-wood material which have not been adequately characterized to specify the best combustion conditions, emissions control equipment, and disposal procedures. Total hydrocarbons, formaldehyde, higher aldehydes and carbon monoxide emissions from aspen flakeboard and aspen cubes were measured in a 76 mm i.d. by 1.5 m long fixed bed combustor as a function of excess oxygen, and temperature. Emissions of hydrocarbons, aldehydes and CO from flakeboard and from clean aspen were very sensitive to average combustor temperature and excess oxygen. Hydrocarbon and aldehyde emissions below 10 ppM were achieved with 5% excess oxygen and 1,200{degrees}C average temperature for aspen flakeboard and 1,100{degrees}C for clean aspen at a 0.9 s residence time. When the average temperature decreased below these levels, the emissions increased rapidly. For example, at 950{degrees}C and 5% excess oxygen the formaldehyde emissions were over 1,000 ppM. These laboratory tests reinforce the need to carefully control the temperature and excess oxygen in full-scale wood combustors.

  12. Resistência mecânica e à umidade de painéis aglomerados com partículas de madeira de diferentes dimensões

    Directory of Open Access Journals (Sweden)

    Clovis Roberto Haselein


    Full Text Available In this work, flakeboards made of flakes of pine wood (Pinus elliottii Engelm with dimensions of 110, 75 and 40 mm long, 0,5 and 1,0 mm thick and 20 mm wide were manufactured. The particles were manually and randomly oriented into 50 x 50 cm mattress and pressed at 1800C for 10 minutes to a board thickness of 9,5 mm and density of 0,7 g/cm3. The adhesive used was 8% tannin-formaldehyde. The boards were tested in static bending, internal bond (IB, screw withdrawal, hardness, water absorption and thickness swelling. All tests were performed according to ASTM D1037 (1995. The bending properties (MOR and MOE increased with increasing flake length and decreased with increasing flake thickness. Thickness swelling and screw withdrawal increased with flake thickness.

  13. Improving Dryer and Press Efficiencies Through Combustion of Hydrocarbon Emissions

    Energy Technology Data Exchange (ETDEWEB)

    Sujit Banerjee


    Emission control devices on dryers and presses have been legislated into the industry, and are now an integral part of the drying system. These devices consume large quantities of natural gas and electricity and down-sizing or eliminating them will provide major energy savings. The principal strategy taken here focuses on developing process changes that should minimize (and in some cases eliminate) the need for controls. A second approach is to develop lower-cost control options. It has been shown in laboratory and full-scale work that Hazardous Air Pollutants (HAPs) emerge mainly at the end of the press cycle for particleboard, and, by extension, to other prod-ucts. Hence, only the air associated with this point of the cycle need be captured and treated. A model for estimating terpene emissions in the various zones of veneer dryers has been developed. This should allow the emissions to be concentrated in some zones and minimized in others, so that some of the air could be directly released without controls. Low-cost catalysts have been developed for controlling HAPs from dryers and presses. Catalysts conventionally used for regenerative catalytic oxidizers can be used at much lower temperatures for treating press emissions. Fluidized wood ash is an especially inexpensive mate-rial for efficiently reducing formaldehyde in dryer emissions. A heat transfer model for estimating pinene emissions from hot-pressing strand for the manufacture of flakeboard has been constructed from first principles and validated. The model shows that most of the emissions originate from the 1-mm layer of wood adjoining the platen surface. Hence, a simple control option is to surface a softwood mat with a layer of hardwood prior to pressing. Fines release a disproportionate large quantity of HAPs, and it has been shown both theo-retically and in full-scale work that particles smaller than 400 µm are principally responsible. Georgia-Pacific is considering green