Electric utility engineer`s FGD manual -- Volume 1: FGD process design. Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-04

Part 1 of the Electric Utility Engineer`s Flue Gas Desulfurization (FGD) Manual emphasizes the chemical and physical processes that form the basis for design and operation of lime- and limestone-based FGD systems applied to coal- or oil-fired steam electric generating stations. The objectives of Part 1 are: to provide a description of the chemical and physical design basis for lime- and limestone-based wet FGD systems; to identify and discuss the various process design parameters and process options that must be considered in developing a specification for a new FGD system; and to provide utility engineers with process knowledge useful for operating and optimizing a lime- or limestone-based wet FGD system.

Land application uses for dry flue gas desulfurization by-products: Phase 3

Energy Technology Data Exchange (ETDEWEB)

Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

1999-01-31

New flue gas desulfurization (FGD) scrubbing technologies create a dry, solid by-product material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Generally, dry FGD by-products are treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing. Provided the environmental impacts are socially and scientifically acceptable, beneficial uses via recycling can provide economic benefits to both the producer and the end user of the FGD. A study titled ''Land Application Uses for Dry Flue Gas Desulfurization By-Products'' was initiated in December, 1990 to develop and demonstrate large volume, beneficial uses of FGD by-products. Phase 1 and Phase 2 reports have been published by the Electric Power Research Institute (EPRI), Palo Alto, CA. Phase 3 objectives were to demonstrate, using field studies, the beneficial uses of FGD by-products (1) as an amendment material on agricultural lands and on abandoned surface coal mine land, (2) as an engineering material for soil stabilization and raid repair, and (3) to assess the environmental and economic impacts of such beneficial uses. Application of dry FGD by-product to three soils in place of agricultural limestone increased alfalfa (Medicago sativa L.) and corn (Zea may L.) yields. No detrimental effects on soil and plant quality were observed.

Evaluation of Mercury Emissions from Coal-Fired Facilities with SCR and FGD Systems

Energy Technology Data Exchange (ETDEWEB)

J. A. Withum; S. C. Tseng; J. E. Locke

2006-01-31

CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The principal purpose of this work is to develop a better understanding of the potential mercury removal ''co-benefits'' achieved by NO{sub x}, and SO{sub 2} control technologies. It is expected that these data will provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. Ultimately, this insight could help to design and operate SCR and FGD systems to maximize mercury removal. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of SCR catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the ninth in a series of topical reports, describes the results and analysis of mercury sampling performed on Unit 1 at Plant 7, a 566 MW unit burning a bituminous coal containing 3.6% sulfur. The unit is equipped with a SCR, ESP, and wet FGD to control NO{sub x}, particulate, and SO

ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS; FINAL

International Nuclear Information System (INIS)

Unknown

2001-01-01

The U.S. Department of Energy and EPRI co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project has investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests were conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit was used to test the activity of four different catalyst materials for a period of up to six months each at three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998; at the second test site, which fires a Powder River Basin subbituminous coal, in November 1999; and at the third site, which fires a medium- to high-sulfur bituminous coal, in January 2001. Results of testing at each of the three sites were reported in previous technical notes. At Site 1, catalysts were tested only as powders dispersed in sand bed reactors. At Sites 2 and 3, catalysts were tested in two forms, including powders dispersed in sand and in commercially available forms such as extruded pellets and coated honeycomb structures. This final report summarizes and presents results from all three sites, for the various catalyst forms tested. Field testing was supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results are also summarized and discussed in this report

Near-Zero Emissions Oxy-Combustion Flue Gas Purification Task 2: SOx/Nox/Hg Removal for High Sulfur Coal

Energy Technology Data Exchange (ETDEWEB)

Nick Degenstein; Minish Shah; Doughlas Louie

2012-05-01

The goal of this project is to develop a near-zero emissions flue gas purification technology for existing PC (pulverized coal) power plants that are retrofitted with oxy-combustion technology. The objective of Task 2 of this project was to evaluate an alternative method of SOx, NOx and Hg removal from flue gas produced by burning high sulfur coal in oxy-combustion power plants. The goal of the program was not only to investigate a new method of flue gas purification but also to produce useful acid byproduct streams as an alternative to using a traditional FGD and SCR for flue gas processing. During the project two main constraints were identified that limit the ability of the process to achieve project goals. 1) Due to boiler island corrosion issues >60% of the sulfur must be removed in the boiler island with the use of an FGD. 2) A suitable method could not be found to remove NOx from the concentrated sulfuric acid product, which limits sale-ability of the acid, as well as the NOx removal efficiency of the process. Given the complexity and safety issues inherent in the cycle it is concluded that the acid product would not be directly saleable and, in this case, other flue gas purification schemes are better suited for SOx/NOx/Hg control when burning high sulfur coal, e.g. this project's Task 3 process or a traditional FGD and SCR.

Effects of foaming and antifoaming agents on the performance of a wet flue gas desulfurization pilot plant

DEFF Research Database (Denmark)

Qin, Siqiang; Hansen, Brian Brun; Kiil, Søren

2014-01-01

Foaming is a common phenomenon in industrial processes, including wet flue gas desulfurization (FGD) plants. A systemic investigation of the influence of two foaming agents, sodium dodecyl sulphate (SDS) and egg white albumin (protein), and two commercial antifoams on a wet FGD pilot plant...

EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

Energy Technology Data Exchange (ETDEWEB)

J.A. Withum; S.C. Tseng; J.E. Locke

2005-11-01

CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dryer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the seventh in a series of topical reports, describes the results and analysis of mercury sampling performed on a 1,300 MW unit burning a bituminous coal containing three percent sulfur. The unit was equipped with an ESP and a limestone-based wet FGD to control particulate and SO2 emissions, respectively. At the time of sampling an SCR was not installed on this unit. Four sampling tests were performed in September 2003. Flue gas mercury speciation and concentrations were determined at the ESP outlet (FGD inlet), and at the stack (FGD outlet) using the Ontario Hydro method. Process stream samples for a mercury balance were collected to coincide with the flue gas measurements. The results show that the FGD inlet flue gas oxidized:elemental mercury ratio was roughly 2:1, with 66% oxidized mercury and 34% elemental mercury. Mercury removal, on a coal

Method of flash evaporation and condensation – heat pump for deep cooling of coal-fired power plant flue gas: Latent heat and water recovery

International Nuclear Information System (INIS)

Li, Yuzhong; Yan, Min; Zhang, Liqiang; Chen, Guifang; Cui, Lin; Song, Zhanlong; Chang, Jingcai; Ma, Chunyuan

2016-01-01

Highlights: • A method is developed for deep cooling of flue gas in coal-fired boilers. • The method can recover both latent heat and water from flue gas. • The method utilizes FGD scrubber as a deep cooling exchanger. • The method adopts the direct heat exchange mode to avoid the corrosion problem. - Abstract: Flue gas waste heat recovery and utilization is an efficient means to improve the energy efficiency of coal-fired power plants. At present, the surface corrosion and fouling problems of heat exchanger hinder the development of flue gas deep cooling. In this study, a novel flue gas deep cooling method that can reduce flue gas temperature below the dew point of vapor to recover latent heat and obtain clean water simultaneously is proposed to achieve improved energy efficiency. The heat transfer mode of this method is the direct contact mode, which takes the scrubber, e.g. the flue gas desulfurization (FGD) scrubber, as the deep cooling exchanger. The flash evaporation and condensation (FEC) device and heat pump (HP) are utilized to provide low-temperature medium, such as FGD slurry or water, for washing and deep cooling flue gas, to collect recovered water, and to absorb recovered waste heat. This method is called as the FEC–HP method. This paper elaborated on two optional models of the proposed method. The mechanism for recovering heat and water was also analyzed using the customized flue gas humidity chart, and the method to quantitate recovered heat and water, as well as the results of the case of a 300 MW coal-fired generator set were provided. Net present value calculations showed that this method is profitable in the scenario of burning high-water-content coals. Several potential advantages of this method and suggestions for practical application were also discussed.

Influence of flue gas desulfurization (FGD) installations on emission characteristics of PM2.5 from coal-fired power plants equipped with selective catalytic reduction (SCR).

Science.gov (United States)

Li, Zhen; Jiang, Jingkun; Ma, Zizhen; Fajardo, Oscar A; Deng, Jianguo; Duan, Lei

2017-11-01

Flue gas desulfurization (FGD) and selective catalytic reduction (SCR) technologies have been widely used to control the emissions of sulphur dioxide (SO 2 ) and nitrogen oxides (NO X ) from coal-fired power plants (CFPPs). Field measurements of emission characteristics of four conventional CFPPs indicated a significant increase in particulate ionic species, increasing PM 2.5 emission with FGD and SCR installations. The mean concentrations of PM 2.5 from all CFPPs tested were 3.79 ± 1.37 mg/m 3 and 5.02 ± 1.73 mg/m 3 at the FGD inlet and outlet, respectively, and the corresponding contributions of ionic species were 19.1 ± 7.7% and 38.2 ± 7.8%, respectively. The FGD was found to enhance the conversion of NH 3 slip from the SCR to NH 4 + in the PM 2.5 , together with the conversion of SO 2 to SO 4 2- , and increased the primary NH 4 + and SO 4 2- aerosol emissions by approximately 18.9 and 4.2 times, respectively. This adverse effect should be considered when updating the emission inventory of CFPPs and should draw the attention of policy-makers for future air pollution control. Copyright © 2017 Elsevier Ltd. All rights reserved.

Simulation studies of the influence of HCl absorption on the performance of a wet flue gas desulphurisation pilot plant

DEFF Research Database (Denmark)

Kiil, Søren; Nygaard, Helle; Johnsson, Jan Erik

2002-01-01

The mathematical model of Kiil et al, (Ind. Eng, Chem. Res. 37 (1998) 2792) for a wet flue gas desulphurisation (FGD) pilot plant was extended to include the simultaneous absorption of HCl. In contrast to earlier models for wet FGD plants, the inclusion of population balance equations...

Experimental investigation of a pilot-scale jet bubbling reactor for wet flue gas desulphurisation

DEFF Research Database (Denmark)

Zheng, Yuanjing; Kiil, Søren; Johnsson, Jan Erik

2003-01-01

In the present work, an experimental parameter study was conducted in a pilot-scale jet bubbling reactor for wet flue gas desulphurisation (FGD). The pilot plant is downscaled from a limestone-based, gypsum producing full-scale wet FGD plant. Important process parameters, such as slurry pH, inlet...... flue gas concentration of SO2, reactor temperature, and slurry concentration of Cl- have been varied. The degree of desulphurisation, residual limestone content of the gypsum, liquid phase concentrations, and solids content of the slurry were measured during the experimental series. The SO2 removal...... efficiency increased from 66.1% to 71.5% when the reactor slurry pH was changed from 3.5 to 5.5. Addition of Cl(in the form of CaCl2 . 2H(2)O) to the slurry (25 g Cl-/l) increased the degree of desulphurisation to above 99%, due to the onset of extensive foaming, which substantially increased the gas...

The impact of wet flue gas desulfurization scrubbing on mercury emissions from coal-fired power stations.

Science.gov (United States)

Niksa, Stephen; Fujiwara, Naoki

2005-07-01

This article introduces a predictive capability for Hg retention in any Ca-based wet flue gas desulfurization (FGD) scrubber, given mercury (Hg) speciation at the FGD inlet, the flue gas composition, and the sulphur dioxide (SO2) capture efficiency. A preliminary statistical analysis of data from 17 full-scale wet FGDs connects flue gas compositions, the extents of Hg oxidation at FGD inlets, and Hg retention efficiencies. These connections clearly signal that solution chemistry within the FGD determines Hg retention. A more thorough analysis based on thermochemical equilibrium yields highly accurate predictions for total Hg retention with no parameter adjustments. For the most reliable data, the predictions were within measurement uncertainties for both limestone and Mg/lime systems operating in both forced and natural oxidation mode. With the U.S. Environmental Protection Agency's (EPA) Information Collection Request (ICR) database, the quantitative performance was almost as good for the most modern FGDs, which probably conform to the very high SO2 absorption efficiencies assumed in the calculations. The large discrepancies for older FGDs are tentatively attributed to the unspecified SO2 capture efficiencies and operating temperatures and to the possible elimination of HCl in prescrubbers. The equilibrium calculations suggest that Hg retention is most sensitive to inlet HCl and O2 levels and the FGD temperature; weakly dependent on SO2 capture efficiency; and insensitive to HgCl2, NO, CA:S ratio, slurry dilution level in limestone FGDs, and MgSO3 levels in Mg/lime systems. Consequently, systems with prescrubbers to eliminate HCl probably retain less Hg than fully integrated FGDs. The analysis also predicts re-emission of Hg(O) but only for inlet O2 levels that are much lower than those in full-scale FGDs.

Increasing draft capability for retrofit flue gas desulfurization systems

International Nuclear Information System (INIS)

Petersen, R.D.; Basel, B.E.; Mosier, R.J.

1992-01-01

The retrofit installation of flue gas desulfurization (FGD) systems results in significantly higher draft losses for existing generating stations. Consequently, the means for increasing draft capability must be included in many FGD retrofit projects. Consideration is given to several alternatives for increasing draft capability. Alternatives are developed for new induced draft (ID) fans to replace the existing ID fans and for new booster fans to supplement the existing ID fans. Both centrifugal and axial fans are evaluated, as are different means of fan volume control. Each alternative is evaluated on the basis of technical merit and economics. Presented are the development of fan alternatives and results of the technical and economic evaluations

Producing ammonium sulfate from flue gas desulfurization by-products

Science.gov (United States)

Chou, I.-Ming; Bruinius, J.A.; Benig, V.; Chou, S.-F.J.; Carty, R.H.

2005-01-01

Emission control technologies using flue gas desulfurization (FGD) have been widely adopted by utilities burning high-sulfur fuels. However, these technologies require additional equipment, greater operating expenses, and increased costs for landfill disposal of the solid by-products produced. The financial burdens would be reduced if successful high-volume commercial applications of the FGD solid by-products were developed. In this study, the technical feasibility of producing ammonium sulfate from FGD residues by allowing it to react with ammonium carbonate in an aqueous solution was preliminarily assessed. Reaction temperatures of 60, 70, and 80??C and residence times of 4 and 6 hours were tested to determine the optimal conversion condition and final product evaluations. High yields (up to 83%) of ammonium sulfate with up to 99% purity were achieved under relatively mild conditions. The optimal conversion condition was observed at 60??C and a 4-hour residence time. The results of this study indicate the technical feasibility of producing ammonium sulfate fertilizer from an FGD by-product. Copyright ?? Taylor & Francis Inc.

Flue gas desulfurization gypsum: Its effectiveness as an alternative bedding material for broiler production

Science.gov (United States)

Flue gas desulfurization gypsum (FGDG) may be a viable low-cost alternative bedding material for broiler production. In order to evaluate FGD gypsum’s viability, three consecutive trials were conducted to determine its influence on live performance (body weight, feed consumption, feed efficiency, an...

Economic assessment of advanced flue gas desulfurization processes. Final report

Energy Technology Data Exchange (ETDEWEB)

Bierman, G. R.; May, E. H.; Mirabelli, R. E.; Pow, C. N.; Scardino, C.; Wan, E. I.

1981-09-01

This report presents the results of a project sponsored by the Morgantown Energy Technology Center (METC). The purpose of the study was to perform an economic and market assessment of advanced flue gas desulfurization (FGD) processes for application to coal-fired electric utility plants. The time period considered in the study is 1981 through 1990, and costs are reported in 1980 dollars. The task was divided into the following four subtasks: (1) determine the factors affecting FGD cost evaluations; (2) select FGD processes to be cost-analyzed; (3) define the future electric utility FGD system market; and (4) perform cost analyses for the selected FGD processes. The study was initiated in September 1979, and separate reports were prepared for the first two subtasks. The results of the latter two subtasks appear only in this final reprot, since the end-date of those subtasks coincided with the end-date of the overall task. The Subtask 1 report, Criteria and Methods for Performing FGD Cost Evaluations, was completed in October 1980. A slightly modified and condensed version of that report appears as appendix B to this report. The Subtask 2 report, FGD Candidate Process Selection, was completed in January 1981, and the principal outputs of that subtask appear in Appendices C and D to this report.

Reaction behavior of SO2 in the sintering process with flue gas recirculation.

Science.gov (United States)

Yu, Zhi-Yuan; Fan, Xiao-Hui; Gan, Min; Chen, Xu-Ling; Chen, Qiang; Huang, Yun-Song

2016-07-01

The primary goal of this paper is to reveal the reaction behavior of SO2 in the sinter zone, combustion zone, drying-preheating zone, and over-wet zone during flue gas recirculation (FGR) technique. The results showed that SO2 retention in the sinter zone was associated with free-CaO in the form of CaSO3/CaSO4, and the SO2 adsorption reached a maximum under 900ºC. SO2 in the flue gas came almost from the combustion zone. One reaction behavior was the oxidation of sulfur in the sintering mix when the temperature was between 800 and 1000ºC; the other behavior was the decomposition of sulfite/sulfate when the temperature was over 1000ºC. However, the SO2 adsorption in the sintering bed mainly occurred in the drying-preheating zone, adsorbed by CaCO3, Ca(OH)2, and CaO. When the SO2 adsorption reaction in the drying-preheating zone reached equilibrium, the excess SO2 gas continued to migrate to the over-wet zone and was then absorbed by Ca(OH)2 and H2O. The emission rising point of SO2 moved forward in combustion zone, and the concentration of SO2 emissions significantly increased in the case of flue gas recirculation (FGR) technique. Aiming for the reuse of the sensible heat and a reduction in exhaust gas emission, the FGR technique is proposed in the iron ore sintering process. When using the FGR technique, SO2 emission in exhaust gas gets changed. In practice, the application of the FGR technique in a sinter plant should be cooperative with the flue gas desulfurization (FGD) technique. Thus, it is necessary to study the influence of the FGR technique on SO2 emissions because it will directly influence the demand and design of the FGD system.

Detailed modelling of a flue-gas desulfurisation plant

Energy Technology Data Exchange (ETDEWEB)

Gomez, A.; Fueyo, N.; Tomas, A. [University of Zaragoza, Zaragoza (Spain)

2007-11-15

This paper presents a CFD model for a flue-gas desulfurisation plant, and its application to an operating plant. The FGD plant is of the wet-scrubber type, with co-current and counter-current sections. The sorbent used is limestone, and, after cleaning the flue gases, the limestone slurry is collected in an oxidation tank for the production of gypsum. The model uses an Eulerian-Eulerian treatment of the multiphase flow in the absorber and the tank. The essential mass-transfer mechanisms (such as SO{sub 2} and O{sub 2} absorption and CO{sub 2} desorption) are accounted for, as are also the main chemical kinetics leading to the formation of gypsum. Given the different nature of the flow in the absorber and tank, two separate simulations are conducted for each of these domains, and the solutions are iteratively coupled through boundary conditions during the calculations. The model is applied to the FGD plant of the Teruel powerstation located in Andorra (Teruel, Spain). The powerstation is fired with a high-sulfur coal (up to 4.5 percent), and the FGD system has been designed for a desulfurisation capacity of 1.4 million N m{sup 3}/hr for a desulfurisation efficiency in excess of 90 percent. Validation of the model is conducted by comparison with available plant data for two design coals and two desulfurisation efficiencies. The model accuracy is reasonable, given the complexity of the aero/hydrodynamical and thermo-chemical phenomena involved.

Utility FGD survey, January--December 1988

Energy Technology Data Exchange (ETDEWEB)

Hance, S.L.; McKibben, R.S.; Jones, F.M. (IT Corp., Cincinnati, OH (United States))

1991-09-01

The Utility FGD Survey report, which is generated by a computerized data base management system, represents a survey of operational and planned domestic utility flue gas desulfurization (FGD) systems. It summarizes information contributed by the utility industry, system and equipment suppliers, systems designers, research organizations, and regulatory agencies. The data cover system design, fuel characteristics, operating history, and actual system performance. Also included is a unit-by-unit discussion of problems and solutions associated with the boilers, scrubbers, and FGD systems. The development status (operational, under construction, or in the planning stages), system supplier, process, waste disposal practice, and regulatory class are tabulated alphabetically by utility company. Simplified process flow diagrams of FGD systems, definitions, and a glossary of terms are attached to the report. Current data for domestic FGD systems show systems in operation, systems under construction, and systems planned. The current total FGD-controlled capacity in the United States is 67,091 MW.

Utility FGD survey, January--December 1988

Energy Technology Data Exchange (ETDEWEB)

Hance, S.L.; McKibben, R.S.; Jones, F.M. (IT Corp., Cincinnati, OH (United States))

1991-09-01

The Utility FGD Survey report, which is generated by a computerized data base management system, represents a survey of operational and planned domestic utility flue gas desulfurization (FGD) systems. It summarizes information contributed by the utility industry, system and equipment suppliers, system designers, research organizations, and regulatory agencies. The data cover system design, fuel characteristics, operating history, and actual system performance. Also included is a unit-by-unit discussion of problems and solutions associated with the boilers, scrubbers, and FGD systems. The development status (operational, under construction, or in the planning stages), system supplier, process, waste disposal practice, and regulatory class are tabulated alphabetically by utility company. Simplified process flow diagrams of FGD systems, definitions, and a glossary of terms are attached to the report. Current data for domestic FGD systems show systems in operation, systems under construction, and systems planned. The current total FGD-controlled capacity in the United States is 67,091 MW.

SNCR method of flue gas denitrification

Energy Technology Data Exchange (ETDEWEB)

Kuropka, J. [Politechniki Wroclawskiej, Wroclaw (Poland). Instytut Inzynierii Ochrony Srodowiska

1998-12-31

Current achievements in experiments on selective non-catalytic reduction of nitrogen oxides from flue gases were presented. Some basic parameters of denitrification process (temperature of reaction, contact time, molar ratio of agents, additions to reacting substances) which influence the rate of nitrogen oxides emission from flue gases were analysed. On the basis of conducted experiments with calcium hydroxide and urea or calcium carbonate and urea on full-scale FGD installation on WP-120 boiler it was found that SNCR method can be applied to simultaneous denitrification and desulfurisation of flue gases. 27 refs., 10 figs.

COMPARISON OF WEST GERMAN AND U.S. FLUE GAS DESULFURIZATION AND SELECTIVE CATALYTIC REDUCTION COSTS

Science.gov (United States)

The report documents a comparison of the actual cost retrofitting flue gas desulfurization (FGD) and selective catalytic reduction (SCR) on Federal Republic of German (FRG) boilers to cost estimating procedures used in the U.S. to estimate the retrofit of these controls on U.S. b...

Biological (flue) gas desulfurization

Energy Technology Data Exchange (ETDEWEB)

Buisman, C.J.N.; Dijkman, H. [PAQUES, Balk (Netherlands); Prins, W.L.; Verbraak, P. [Biostar CV, Balk (Netherlands); Den Hartog, A.J. [Hoogovens Groep BV, IJmuiden (Netherlands)

1995-12-31

Biotechnological research has been carried out to find new micro-organisms and processes to make useful products, and to reveal new ways and biotechnological mechanisms to produce elemental sulfur in waste water treatment. Biotechnological development work has been carried out and the first commercial installation (on 300 m{sup 3}/hr scale) to produce sulfur from polluted waste water was started up in 1992. The importance of this recent research and development in the area of waste water treatment was recognized. In an intensive cooperation between Hoogovens Technical Services and PACQUES the concept for a totally new Biological Flue Gas Desulfurization process (BIO-FGD), producing sulfur as by-product, was invented. It consists of the combination of a sodium scrubber with two biological reactors resulting in a very attractive new concept for a gas cleaning process. A description of the process is given and the pilot plant results are outlined. 4 figs., 5 refs.

Evaluation of Mercury Emissions from Coal-Fired Facilities with SCR and FGD Systems

Energy Technology Data Exchange (ETDEWEB)

J. A. Withum; J. E. Locke

2006-02-01

CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The principal purpose of this work is to develop a better understanding of the potential mercury removal ''co-benefits'' achieved by NO{sub x}, and SO{sub 2} control technologies. It is expected that this data will provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. Ultimately, this insight could help to design and operate SCR and FGD systems to maximize mercury removal. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of SCR catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the tenth in a series of topical reports, describes the results and analysis of mercury sampling performed on two 468 MW units burning bituminous coal containing 1.3-1.7% sulfur. Unit 2 is equipped with an SCR, ESP, and wet FGD to control NO{sub x}, particulate, and SO{sub 2} emissions

Treatment of waste water from flue gas cleaning; Behandlung von Abwasser der Rauchgasreinigung

Energy Technology Data Exchange (ETDEWEB)

Ogiermann, Klaus; Meyerhoff, Thomas [Berkefeld - VWS Deutschland GmbH, Celle (Germany); Hagen, Klaus [Berkefeld - VWS Deutschland GmbH, Bayreuth (Germany); Basabe, Juan Luis [HPD Process Engineering S.A., Bilbao (Spain); Vendrup, Michael [Krueger A/S, Soeborg (Denmark)

2012-11-01

Strict limits must be adhered to for treating waste water incurred during flue gas desulphurisation (FGD). One and two-stage precipitation processes have proven themselves in FGD waste water treatment. Metals can be removed with the MetClean {sup registered} process. Another option is evaporation. Waste water ZLD systems (Zero Liquid Discharge) recover, via a falling film evaporator with subsequent crystallisation, more than 98 % of the water and produce, aside from the condensate, only solid material that can be disposed of in landfill. A further development, named ZLD CoLD trademark, significantly reduces the investment and operating costs of this solution. (orig.)

Sulfur transformations related to revegetation of flue gas desulfurization sludge disposal sites

Energy Technology Data Exchange (ETDEWEB)

Barlas, S.A.; Artiola, J.F.; Salo, L.F.; Goodrich-Mahoney, J.W. [University of Arizona, Tucson, AZ (United States). Dept. of Soil, Water and Environmental Sciences

1999-10-01

This study investigated factors controlling redox conditions in flue gas desulfurization (FGD) sludge and identified ways to minimize the production of phytotoxic reduced sulfur species at FGD sludge disposal sites. The oxidation of reduced FGD sludge (Eh-385 mV) appears to be a two-step process mostly controlled by water content. Eighty percent of total sulfide in reduced sludge was oxidized within 20 h of exposure to air with constant water evaporation. When organic carbon (OC) was added to saturated oxidized sludge, the Eh dropped exponentially. Sulfate reduction began at an Eh of about -75 mV and reached a maximum at -265 to -320 mV. Water content, degree of mixing, concentration of OC, and temperature control the rate and extent of reduction of FGD sludge. This suggests that water saturation and OC inputs to revegetated disposal sites should be controlled, especially during warm temperatures, to prevent production of phytotoxic levels of sulfides.

Acid dispersion abatement: the use of flue gas desulphurisation in the UK

Energy Technology Data Exchange (ETDEWEB)

Longhurst, J.W.S.; Health, B.A.; Gibber, D.C. [Manchester Metropolitan University, Manchester (United Kingdom). Atmospheric Research and Information Centre, Dept. of Environmental and Geographical Sciences

1995-12-31

This paper reviews and evaluates the development of the UK flue gas desulphurisation (FGD) programme. This programme on establishment in 1986 represented a planned and coherent approach to acid deposition abatement which would progressively reduce emissions whilst maintaining the UK`s coal fired power generation capacity. It was anticipated that at least 12000 MW of electricity generating plant would be retrofitted with FGD. The programme has effectively been abandoned in favour of market based approach to emission control which sets the targets to be achieved but not the means. As a consequence the retrofitted capacity in 1995 is just 6000 MW. 17 refs., 1 tab.

Sparing analysis for FGD systems

International Nuclear Information System (INIS)

Dene, C.E.; Weiss, J.; Twombly, M.A.; Witt, J.

1992-01-01

With the passage of federal clean air legislation, utilities will be evaluating the capability of various flue gas desulfurization (FGD) system design configurations and operating scenarios to meet sulfur dioxide (SO 2 ) removal goals. The primary goal in reviewing these alternatives will be to optimize SO 2 removal capability in relation to power production costs. The Electric Power Research institute (EPRI) and its contractor, ARINC Research Corporation, have developed an automated FGD Analysis System that can evaluate competing FGD design alternatives in terms of their SO 2 removal capability and operating costs. The FGD Analysis System can be used to evaluate different design configurations for new systems or to calculate the effect of changes in component reliability for existing FGD systems. The system is based on the EPRI UNIRAM methodology and evaluates the impact of alternative FGD component configurations on the expected unit emission rates. The user interactively enters FGD design data, unit SO 2 generation-level data, and FGD chemical additive-level data for the design configuration to be evaluated. The system then calculates expected SO 2 removal capability and operating cost data for operation of the design configuration over a user specified time period. This paper provides a brief description of the FGD Analysis System and presents sample results for three typical design configurations with different redundancy levels

PILOT TESTING OF MERCURY OXIDATION CATALYSTS FOR UPSTREAM OF WET FGD SYSTEMS

International Nuclear Information System (INIS)

Gary M. Blythe

2002-01-01

The objective of this project is to demonstrate at pilot scale the use of solid honeycomb catalysts to promote the oxidation of elemental mercury in the flue gas from coal combustion. The project is being funded by the U.S. DOE National Energy Technology Laboratory under Cooperative Agreement DE-FC26-01NT41185. EPRI, Great River Energy (GRE), and City Public Service (CPS) of San Antonio are project co-funders. URS Group is the prime contractor. The mercury catalytic oxidation process under development uses catalyst materials applied to honeycomb substrates to promote the oxidation of elemental mercury in the flue gas from coal-fired power plants that have wet lime or limestone flue gas desulfurization (FGD) systems. Oxidized mercury is removed in the wet FGD absorbers and co-precipitates in a stable form with the byproducts from the FGD system. The co-precipitated mercury does not appear to adversely affect the disposal or reuse properties of the FGD byproduct. The current project will test previously identified, effective catalyst materials at a larger, pilot scale and in a commercial form, so as to provide engineering data for future full-scale designs. The pilot-scale tests will continue for up to 14 months at each of two sites to provide longer-term catalyst life data. This is the first full reporting period for the subject Cooperative Agreement. During this period, most of the project efforts were related to project initiation and planning. There is no significant technical progress to report for the current period

Wet flue gas desulphurization and new fuels

Energy Technology Data Exchange (ETDEWEB)

Kiil, S.; Dam-Johansen, K.; Michelsen, M.L.

1998-04-01

This thesis describes experimental and theoretical investigations of wet flue gas desulphurization (FGD). A review of the current knowledge of the various rate determining steps in wet FDG plants is presented. The mechanism underlying the rate of dissolution of finely grained limestone particles was examined in a laboratory batch apparatus using acid titration. Three Danish limestones of different origin were tested. A transient, mass transport controlled, mathematical model was developed to describe the dissolution process. Model predictions were found to be qualitatively in good agreement with experimental data. Empirical correlations for the dimensionless mass transfer coefficients in a pilot plant (falling-film column) were determined. The presence of inert particles in the liquid phase was found to decrease the rate of gas phase mass transport with up to 15%, though the effect could not be correlated. A detailed model for a wet FGD pilot plant, based on the falling film principle, was developed. All important rate determining steps, absorption of SO{sub 2}, oxidation of HSO{sub 3}{sup -}, dissolution of limestone, and crystallisation of gypsum were included. Model predictions were compared to experimental data such as gas phase concentration profiles of SO{sub 2}, slurry pH-profiles, solids contents of slurry, liquid phase concentrations, and residual limestone in the gypsum. The possibility of co-firing straw and coal was investigated in a full-scale power plant. No effects on the overall performance of the wet FGD plant were observed, though laboratory experiments with fine dust and fly ash from the full-scale experiments showed a decrease in limestone reactivity. (EG) EFP-95. 45 refs.; Also ph.d. thesis of Soeren Kiil

EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

Energy Technology Data Exchange (ETDEWEB)

J. A. Withum; S.C. Tseng; J. E. Locke

2004-10-31

CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP) - wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on Hg speciation and the efficacy of different FGD technologies for Hg capture. This document, the second in a series of topical reports, describes the results and analysis of mercury sampling performed on a 330 MW unit burning a bituminous coal containing 1.0% sulfur. The unit is equipped with a SCR system for NOx control and a spray dryer absorber for SO{sub 2} control followed by a baghouse unit for particulate emissions control. Four sampling tests were performed in March 2003. Flue gas mercury speciation and concentrations were determined at the SCR inlet, air heater outlet (ESP inlet), and at the stack (FGD outlet) using the Ontario Hydro method. Process stream samples for a mercury balance were collected to coincide with the flue gas measurements. Due to mechanical problems with the boiler feed water pumps, the actual gross output was between 195 and 221 MW during the tests. The results showed that the SCR/air heater combination oxidized nearly 95% of the elemental mercury. Mercury removal, on a

Experimental Investigation and Modelling of a Wet Flue Gas Desulphurisation Pilot Plant

DEFF Research Database (Denmark)

Kiil, Søren; Michelsen, Michael Locht; Dam-Johansen, Kim

1998-01-01

A detailed model for a wet flue gas desulphurisation (FGD) pilot plant, based on the packed tower concept, has been developed. All important rate determining steps, absorption of SO2, oxidation of HSO3-, dissolution of limestone, and crystallisation of gypsum were included. Population balance...... equations, governing the description of particle size distributions of limestone in the plant, were derived. Model predictions were compared to experimental data such as gas phase concentration profiles of SO2, slurry pH-profiles, solids content of the slurry, liquid phase concentrations, and residual...

Analysis of Flue Gas Desulfurization (FGD) Processes for Potential Use on Army Coal-Fired Boilers

Science.gov (United States)

1980-09-01

SYSTEMS ALKALI- LIME/LIMESTONE AMMONIA SCRUBBING LIME OR LIMESTONE HC SCRUBBER INJECTION DRY SYSTEMS NAHCOLITE INJECTION BOILER INJECTION...requirements, and flexibility. Single-alkali flue gas scrubbers are gas-Hquid contacting devices that use the chemical reactions between soluble alkali... scrubbers are gas-liquid contacting devices that use the chemical reactions between limestone (mostly CaC03) and SOp to remove the oxides of sulfur from

Removal of fine particles in wet flue gas desulfurization system by heterogeneous condensation

Energy Technology Data Exchange (ETDEWEB)

Yang, L.J.; Bao, J.J.; Yan, J.P.; Liu, J.H.; Song, S.J.; Fan, F.X. [Southeast University, Nanjing (China). School of Energy & Environment

2010-01-01

A novel process to remove fine particles with high efficiency by heterogeneous condensation in a wet flue gas desulfurization (WFGD) system is presented. A supersaturated vapor phase, necessary for condensational growth of fine particles, was achieved in the SO{sub 2} absorption zone and at the top of the wet FGD scrubber by adding steam in the gas inlet and above the scrubbing liquid inlet of the scrubber, respectively. The condensational grown droplets were then removed by the scrubbing liquid and a high-efficiency demister. The results show that the effectiveness of the WFGD system for removal of fine particles is related to the SO{sub 2} absorbent employed. When using CaCO{sub 3} and NH{sub 3} {center_dot} H{sub 2}O to remove SO{sub 2} from flue gas, the fine particle removal efficiencies are lower than those for Na2CO{sub 3} and water, and the morphology and elemental composition of fine particles are changed. This effect can be attributed to the formation of aerosol particles in the limestone and ammonia-based FGD processes. The performance of the WFGD system for removal of fine particles can be significantly improved for both steam addition cases, for which the removal efficiency increases with increasing amount of added steam. A high liquid to gas ratio is beneficial for efficient removal of fine particles by heterogeneous condensation of water vapor.

Mercury emission and plant uptake of trace elements during early stage of soil amendment using flue gas desulfurization materials.

Science.gov (United States)

A pilot-scale field study was carried out to investigate the distribution of Hg and other selected elements in the three potential mitigation pathways, i.e., emission to ambient air, uptake by surface vegetation (i.e., grass), and rainfall infiltration, after flue gas desulfurization (FGD) material ...

Semi-dry flue gas desulfurization using Ca(OH)2 in a fluidized bed reactor with bed materials

International Nuclear Information System (INIS)

Park, Young Oak; Roh, Hak Jae; Oh, Chang Sup; Kim, Yong Ha

2010-01-01

The main objective of present work is to reduce sulfur dioxide emission from power plant for the environment protection. The fluidized bed (FB) was used as the reactor with bed materials in a new semi-dry flue gas desulfurization (FGD) process to achieve high desulfurization efficiency (>98%). Fine powder of Ca(OH) 2 as sorbent and water were continuously fed separately to the bed reactor where bed materials (2 mm glass beads) were fluidized vigorously with flue gas (flow 720 Nm 3 / hr) using bench scale plant of stainless steel column. We have investigated different effects of water injection flow rate, Ca/ S molar ratio and weight of bed materials on SO 2 removal. The increments in the Ca/ S molar ratio and water injection flow rate have been resulted higher desulfurization efficiency with certain disadvantages such as higher sorbent cost and lower temperature of the treated flue gas, respectively. (author)

FGD Additives to Segregate and Sequester Mercury in Solid Byproducts - Final Report

Energy Technology Data Exchange (ETDEWEB)

Searcy, K; Bltyhe, G M; Steen, W A

2012-02-28

Many mercury control strategies for U.S. coal-fired power generating plants involve co-benefit capture of oxidized mercury from flue gases treated by wet flue gas desulfurization (FGD) systems. For these processes to be effective at overall mercury control, the captured mercury must not be re-emitted to the atmosphere or into surface or ground water. The project sought to identify scrubber additives and FGD operating conditions under which mercury re-emissions would decrease and mercury would remain in the liquor and be blown down from the system in the chloride purge stream. After exiting the FGD system, mercury would react with precipitating agents to form stable solid byproducts and would be removed in a dewatering step. The FGD gypsum solids, free of most of the mercury, could then be disposed or processed for reuse as wallboard or in other beneficial reuse. The project comprised extensive bench-scale FGD scrubber tests in Phases I and II. During Phase II, the approaches developed at the bench scale were tested at the pilot scale. Laboratory wastewater treatment tests measured the performance of precipitating agents in removing mercury from the chloride purge stream. Finally, the economic viability of the approaches tested was evaluated.

Advanced Flue Gas Desulfurization (AFGD) Demonstration Project. Technical progress report No. 15, July 1, 1993--September 30, 1993

Energy Technology Data Exchange (ETDEWEB)

1994-08-01

The goal of this project is to demonstrate that, by combining state-of-the-art technology, highly efficient plant operation and maintenance capabilities and by-product gypsum sales, significant reductions of SO{sub 2} emissions can be achieved at approximately one-half the life cycle cost of a conventional Flue Gas Desulfurization (FGD) system. Further, this emission reduction is achieved without generating solid waste and while minimizing liquid wastewater effluent. Basically, this project entails the design, construction and operation of a nominal 600 MWe AFGD facility to remove SO{sub 2} from coal-fired power plant flue gas at the Northern Indiana Public Service Company`s Bailly Generating Station.

Dry flue gas desulfurization byproducts as amendments for reclamation of acid mine spoil

International Nuclear Information System (INIS)

Dick, W.A.; Stehouwer, R.C.; Beeghly, J.H.; Bigham, J.M.; Lal, R.

1994-01-01

Development of beneficial reuses of highly alkaline, dry flue gas desulfurization (FGD) byproducts can impact the economics of adopting these FGD technologies for retrofit on existing powerplants. Greenhouse studies were conducted to evaluate the use of two dry FGD byproducts for reclamation of acid mine spoil (pH, 3.1 to 5.8). Treatment rates of FGD ranges from 0% to 32% by dry weight and most treatments also included 6% by dry weight of sewage sludge. Fescue (Festuca arundinacea Schreb.) was harvested monthly for a total of six harvests. Plant tissue composition and root growth were determined after the sixth harvest. Leachate analyses and pH determination of mixes were done at the beginning and end of the experiments. Both FGD byproducts were effective in raising the spoil pH and in improving fescue growth. At the highest FGD application rate, fescue growth decreased from the optimum due to high pH and reduced rooting volume caused by cementation reactions between the FGD and spoil. Trace elements, with the exception of B, were decreased in the fescue tissue when FGD was applied. Leachate pH, electrical conductivity, dissolved organic carbon, Ca, Mg, and S tended to increase with increased FGD application rate; Al, Fe, Mn, and Zn decreased. pH was the most important variable controlling the concentrations of these elements in the leachate. Concentrations of elements of environmental concern were near or below drinking water standard levels. These results indicate that FGD applied at rates equivalent to spoil neutralization needs can aid in the revegetation of acid spoil revegetation with little potential for introduction of toxic elements into the leachate water or into the food chain

Applying ACF to desulfurization process from flue gas

International Nuclear Information System (INIS)

Liu Yi; Zhang Zhigang; Tang Qiang; Cao Zidong

2004-01-01

Inasmuch as the status of environmental pollution caused by SO 2 is more and more serious and the policy of environmental protection is executed more and more strictly, desulfurization from flue gas (FGD) is introduced to a wide-spread field of national economy. By a comparison with lime-limestone method, the application of adsorption method in FGD is more effective in desulfurization and more adapted to the situation of our country in respect of its more valuable byproduct. However, the technique of adsorption method is limited by the large amount of adsorbent used. In this paper, activated carbon fiber (ACF) is proposed as a new type of adsorbent to apply in FGD. A series of experiments have been made in order to compare the performances between ACF and granular activated carbon (GAC) which has been mostly used. Experiments show that under the same working conditions ACF's adsorption capacity is 16.6 times as high as that of GAC, mass loss rate is 1/12 of GAC's, desorption efficiency of ACF can reach 99.9%. The theory of micropore adsorption dynamics is adopted to analyze the characteristics of both adsorbents. It is indicated that adsorbability and perfectibility of desorption are tightly related to the distribution of pores and the surface micromechanism of adsorbent surface. The accessibility of pores for specified adsorptive and the effects of capillary condensation are crucial factors to influence the process of FGD. According to the research of different adsorbents, conclusion can be drawn that ACF is a kind of good material with a strong selectivity for SO 2 . Compared with the traditional methods of FGD, the use of ACF can greatly economize the consumption of adsorbent and obviously reduce the introduction of new adsorbent, and at the same time keep down the equipment investment and operating cost. (authors)

Enhanced Control of Mercury and other HAPs by Innovative Modifications to Wet FGD Processes

International Nuclear Information System (INIS)

Hargrove, O.W.; Carey, T.R.; Richardson, C.F.; Skarupa, R.C.; Meserole, F.B.; Rhudy, R.G.; Brown, Thomas D.

1997-01-01

The overall objective of this project was to learn more about controlling emissions of hazardous air pollutants (HAPs) from coal-fired power plants that are equipped with wet flue gas desulfurization (FGD) systems. The project was included by FETC as a Phase I project in its Mega-PRDA program. Phase I of this project focused on three research areas. These areas in order of priority were: (1) Catalytic oxidation of vapor-phase elemental mercury; (2) Enhanced particulate-phase HAPs removal by electrostatic charging of liquid droplets; and (3) Enhanced mercury removal by addition of additives to FGD process liquor. Mercury can exist in two forms in utility flue gas--as elemental mercury and as oxidized mercury (predominant form believed to be HgCl 2 ). Previous test results have shown that wet scrubbers effectively remove the oxidized mercury from the gas but are ineffective in removing elemental mercury. Recent improvements in mercury speciation techniques confirm this finding. Catalytic oxidation of vapor-phase elemental mercury is of interest in cases where a wet scrubber exists or is planned for SO 2 control. If a loW--cost process could be developed to oxidize all of the elemental mercury in the flue gas, then the maximum achievable mercury removal across the existing or planned wet scrubber would increase. Other approaches for improving control of HAPs included a method for improving particulate removal across the FGD process and the use of additives to increase mercury solubility. This paper discusses results related only to catalytic oxidation of elemental mercury

FGD Franchising Pilot Project of Thermal Power Plants

Institute of Scientific and Technical Information of China (English)

无

2009-01-01

According to the national policy on enhancing environmental protection,the five major power generation companies are required to carry out flue gas desulphurization(FGD) franchising pilot project in thermal power plants.This paper introduces the development of this pilot project,including the foundation,purpose,objects,demands and procedures.It also discusses some main problems encountered during implementation,involving the understanding,legislation,financing,taxation,pricing and management of franchise.At...

Experienced materials in wet limestone-gypsum FGD system

Energy Technology Data Exchange (ETDEWEB)

Hasegawa, S. [Mitsubishi Heavy Industry, Hiroshima (Japan). Hiroshima Research and Development Center; Iwashita, K.; Ochi, E.; Higuchi, T. [Mitsubishi heavy Industry, Yokohama (Japan)

1998-12-31

This study was made on the corrosion resistivity evaluation method used for material selection in the Wet Limestone-Gypsum FGD system with examples of various process configuration, their corrosion environment, and the materials used in them. The wet limestone-gypsum process FGD plant is broadly divided into two types-ash-separated (dual-loop) process, and ash-mixed (single-loop) process-depending on whether the flue gas is separated from ash before being led into the absorber or led as it is into the absorber mixed with ash. Presently, the single-loop process has become the mainstream process however. The dual -loop process comprises a dedusting tower (quencher) and an absorption tower (absorber). In the quencher ash is removed with sprayed water where most of the HCl, HF etc., and a part of SO{sub x} and NO{sub x} contained in the flue gas are also removed with absorption. On the contrary, in the single-loop process which is configured of only the absorber, the flue gas is introduced into it as it is contained with ash, SO{sub x}, NO{sub x}, HCl, HF etc. The corrosion environment in these plants largely differs depending on the process type and condition. The absorber recirculated liquid has various ion inclusions among which Cl{sup {minus}} promotes pitting corrosion and crevice corrosion while SO{sub 4}{sup 2{minus}} inhibits these corrosions. Both Cl{sup {minus}} and SO{sub 4}{sup 2{minus}} cover an extremely large range between 25 to 100,000 ppm and 564 to 73,600 ppm respectively, and their influence on the corrosion is related to their activity which is decided by Ca{sup 2+}, Mg{sup 2+}, Na{sup +}, NH{sub 4}{sup +}, H{sup +} and liquid temperature. The balance of these ions is decided by the gas composition, limestone composition, make-up water and wastewater mass balance etc., of individual plants. Accordingly, materials of FGD plant are selected on the basis of evaluated results of corrosion resistivity test made under such simulated process conditions of

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Edward Levy; Harun Bilirgen; John DuPoint

2011-03-31

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Levy, Edward; Bilirgen, Harun; DuPont, John

2011-03-31

Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

Application study of Bio-FGD based on environmental safety during the coal combustion

Science.gov (United States)

Zhang, Pin

2018-05-01

Coal combustion produces a large amount of acidic gas, which is the main cause of acid rain and other natural disasters. Flue Gas Desulfurization (FGD) is a necessary requirement for clean coal combustion. Compared with the traditional chemical desulfurization technology, biological desulfurization has the advantages of low operating cost, without secondary pollution, low carbon emission and the additional economic benefits. The process and structure of BioDeSOx which as one of Bio-FGD technology is introduced. The major factors that influent BioDeSOx Bio- FGD system is the pH, oxidation reduction potential (-300 MV to -400MV), electrical conductivity, the adding amount of nutrient and temperature (30°C-40°C). Taking the Bio- FGD project of Yixing xielian thermal power plant as an example, the BioDeSOx technology was applied in this project. The environmental and economic benefits of the project were greater than the traditional desulfurization technology. With the continuous improvement of environmental safety standards, Bio- FGD technology will have broad application prospects.

Surface coal mine land reclamation using a dry flue gas desulfurization product: Short-term and long-term water responses.

Science.gov (United States)

Chen, Liming; Stehouwer, Richard; Tong, Xiaogang; Kost, Dave; Bigham, Jerry M; Dick, Warren A

2015-09-01

Abandoned coal-mined lands are a worldwide concern due to their potential negative environmental impacts, including erosion and development of acid mine drainage. A field study investigated the use of a dry flue gas desulfurization product for reclamation of abandoned coal mined land in USA. Treatments included flue gas desulfurization product at a rate of 280 Mg ha(-1) (FGD), FGD at the same rate plus 112 Mg ha(-1) yard waste compost (FGD/C), and conventional reclamation that included 20 cm of re-soil material plus 157 Mg ha(-1) of agricultural limestone (SOIL). A grass-legume sward was planted after treatment applications. Chemical properties of surface runoff and tile water (collected from a depth of 1.2m below the ground surface) were measured over both short-term (1-4 yr) and long-term (14-20 yr) periods following reclamation. The pH of surface runoff water was increased from approximately 3, and then sustained at 7 or higher by all treatments for up to 20 yr, and the pH of tile flow water was also increased and sustained above 5 for 20 yr. Compared with SOIL, concentrations of Ca, S and B in surface runoff and tile flow water were generally increased by the treatments with FGD product in both short- and long-term measurements and concentrations of the trace elements were generally not statistically increased in surface runoff and tile flow water over the 20-yr period. However, concentrations of As, Ba, Cr and Hg were occasionally elevated. These results suggest the use of FGD product for remediating acidic surface coal mined sites can provide effective, long-term reclamation. Copyright © 2015. Published by Elsevier Ltd.

GE`s worldwide experience with IFO based gypsum producing flue gas desulfurization systems

Energy Technology Data Exchange (ETDEWEB)

Saleem, A. [GE Environmental Systems, Lebanon, PA (United States)

1994-12-31

The In-Situ Forced Oxidation (IFO) process to produce gypsum in a commercial scale flue gas desulfurization (FGD) system was first demonstrated by GE Environmental Systems in 1980 at the Monticello Generating Station of Texas Utilities. Since then, the IFO technology developed and demonstrated by GE has become the industry standard and is used extensively on a world-wide basis to produce both commercial and disposable-grade gypsum. The paper gives an overview of the development, demonstration, commercial design and current status of the IFO technology.

Electric utility engineer`s FGD manual -- Volume 2: Major mechanical equipment; FGD proposal evaluations; Use of FGDPRISM in FGD system modification, proposal, evaluation, and design; FGD system case study. Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-04

Part 2 of this manual provides the electric utility engineer with detailed technical information on some of the major mechanical equipment used in the FGD system. The objectives of Part 2 are the following: to provide the electric utility engineer with information on equipment that may be unfamiliar to him, including ball mills, vacuum filters, and mist eliminators; and to identify the unique technique considerations imposed by an FGD system on more familiar electric utility equipment such as fans, gas dampers, piping, valves, and pumps. Part 3 provides an overview of the recommended procedures for evaluating proposals received from FGD system vendors. The objectives are to provide procedures for evaluating the technical aspects of proposals, and to provide procedures for determining the total costs of proposals considering both initial capital costs and annual operating and maintenance costs. The primary objective of Part 4 of this manual is to provide the utility engineer who has a special interest in the capabilities of FGDPRISM [Flue Gas Desulfurization PRocess Integration and Simulation Model] with more detailed discussions of its uses, requirements, and limitations. Part 5 is a case study in using this manual in the preparation of a purchase specification and in the evaluation of proposals received from vendors. The objectives are to demonstrate how the information contained in Parts 1 and 2 can be used to improve the technical content of an FGD system purchase specification; to demonstrate how the techniques presented in Part 3 can be used to evaluate proposals received in response to the purchase specification; and to illustrate how the FGDPRISM computer program can be used to establish design parameters for the specification and evaluate vendor designs.

Influence of Flue Gas Desulfurization Gypsum Amendments on Heavy Metal Distribution in Reclaimed Sodic Soils

Science.gov (United States)

Chen, Qun; Wang, Shujuan; Li, Yan; Zhang, Ning; Zhao, Bo; Zhuo, Yuqun; Chen, Changhe

2015-01-01

Abstract Although flue gas desulfurization (FGD) gypsum has become an effective soil amendment for sodic soil reclamation, it carries extra heavy metal contamination into the soil environment. The fate of heavy metals introduced by FGD gypsum in sodic or saline–alkali soils is still unclear. This work aims to investigate the effects of FGD gypsum addition on the heavy metal distributions in a sodic soil. Original soil samples were collected from typical sodic land in north China. Soil column leaching tests were conducted to investigate the influence of FGD gypsum addition on the soil properties, especially on distribution profiles of the heavy metals (Pb, Cd, Cr, As, and Hg) in the soil layers. Results showed that pH, electrical conductivity, and exchangeable sodium percentage in amended soils were significantly reduced from 10.2 to 8.46, 1.8 to 0.2 dS/m, and 18.14% to 1.28%, respectively. As and Hg concentrations in the soils were found to be positively correlated with FGD gypsum added. The amount of Hg in the leachate was positively correlated with FGD gypsum application ratio, whereas a negative correlation was observed between the Pb concentration in the leachate and the FGD gypsum ratio. Results revealed that heavy metal concentrations in soils complied well with Environmental Quality Standard for Soils in China (GB15618-1995). This work helps to understand the fate of FGD gypsum-introduced heavy metals in sodic soils and provides a baseline for further environmental risk assessment associated with applying FGD gypsum for sodic soil remediation. PMID:26064038

Influence of Flue Gas Desulfurization Gypsum Amendments on Heavy Metal Distribution in Reclaimed Sodic Soils.

Science.gov (United States)

Chen, Qun; Wang, Shujuan; Li, Yan; Zhang, Ning; Zhao, Bo; Zhuo, Yuqun; Chen, Changhe

2015-06-01

Although flue gas desulfurization (FGD) gypsum has become an effective soil amendment for sodic soil reclamation, it carries extra heavy metal contamination into the soil environment. The fate of heavy metals introduced by FGD gypsum in sodic or saline-alkali soils is still unclear. This work aims to investigate the effects of FGD gypsum addition on the heavy metal distributions in a sodic soil. Original soil samples were collected from typical sodic land in north China. Soil column leaching tests were conducted to investigate the influence of FGD gypsum addition on the soil properties, especially on distribution profiles of the heavy metals (Pb, Cd, Cr, As, and Hg) in the soil layers. Results showed that pH, electrical conductivity, and exchangeable sodium percentage in amended soils were significantly reduced from 10.2 to 8.46, 1.8 to 0.2 dS/m, and 18.14% to 1.28%, respectively. As and Hg concentrations in the soils were found to be positively correlated with FGD gypsum added. The amount of Hg in the leachate was positively correlated with FGD gypsum application ratio, whereas a negative correlation was observed between the Pb concentration in the leachate and the FGD gypsum ratio. Results revealed that heavy metal concentrations in soils complied well with Environmental Quality Standard for Soils in China (GB15618-1995). This work helps to understand the fate of FGD gypsum-introduced heavy metals in sodic soils and provides a baseline for further environmental risk assessment associated with applying FGD gypsum for sodic soil remediation.

Dry flue gas desulfurization by-product application effects on plant uptake and soil storage changes in a managed grassland.

Science.gov (United States)

Burgess-Conforti, Jason R; Brye, Kristofor R; Miller, David M; Pollock, Erik D; Wood, Lisa S

2018-02-01

Environmental regulations mandate that sulfur dioxide (SO 2 ) be removed from the flue gases of coal-fired power plants, which results in the generation of flue gas desulfurization (FGD) by-products. These FGD by-products may be a viable soil amendment, but the large amounts of trace elements contained in FGD by-products are potentially concerning. The objective of this study was to evaluate the effects of land application of a high-Ca dry FGD (DFGD) by-product on trace elements in aboveground biomass and soil. A high-Ca DFGD by-product was applied once at a rate of 9 Mg ha -1 on May 18, 2015 to small plots with mixed-grass vegetation. Soil and biomass were sampled prior to application and several times thereafter. Aboveground dry matter and tissue As, Co, Cr, Hg, Se, U, and V concentrations increased (P  0.05) from pre-application levels or the unamended control within 3 to 6 months of application. Soil pH in the amended treatment 6 months after application was greater (P by-product application compared to the unamended control. High-Ca DFGD by-products appear to be useful as a soil amendment, but cause at least a temporary increase in tissue concentrations of trace elements, which may be problematic for animal grazing situations.

Predicting mercury retention in utility gas cleaning systems with SCR/ESP/FGD combinations or activated carbon injection

Energy Technology Data Exchange (ETDEWEB)

Krishnakumar, Balaji; Naik, Chitralkumar V.; Niksa, Stephen [Niksa Energy Associates LLC, Belmont, CA (United States); Fujiwara, Naoki [Idemitsu Kosan Co., Ltd, Chiba (Japan). Coal and Environment Research Lab.

2013-07-01

This paper presents validations of the Hg speciation predicted by NEA's MercuRator trademark package with an American field test database for 28 full-scale utility gas cleaning systems. It emphasizes SCR/ESP/FGD combinations and activated carbon injection because these two applications present the best long- term prospects for Hg control by coal-burning utilities. Validations of the extents of Hg{sup 0} oxidation across SCRs and of Hg retention in wet FGDs gave correlation coefficients greater than 0.9 for both units. A transport-based FGD analysis correctly assessed the potential for Hg{sup 0} re-emission in one limestone wet FGD. Among the ten stations in the SCR/ESP/FGD validations, the simulations correctly identified 3 of 4 of the relatively high Hg emissions rates; all four of the sites with moderate emissions rates; and both sites with the lowest emission rates. The validations for ACI applications demonstrated that Hg removals can be accurately estimated for the full domain of coal quality, LOI, and ACI rates for both untreated and brominated carbon sorbents. The predictions for ACI depict the test-to-test variations in most cases, and accurately describe the impact of ACI configuration and sorbent type. ACI into FFs is the most effective configuration, although ACI into ESPs often removes 90% or more Hg, provided that there is sufficient residence time and Cl in the flue gas. Brominated sorbents perform better than untreated carbons, unless SO{sub 3} condensation inhibits Hg adsorption.

Strategies for enhancing the co-removal of mercury in FGD-scrubbers of power plants. Operating parameters and additives

Energy Technology Data Exchange (ETDEWEB)

Schuetze, Jan; Koeser, Heinz [Magdeburg Univ. (Germany). Chair of Environmental Technology; Halle-Wittenberg Univ., Halle (Germany). Centre of Engineering Services

2012-07-01

Co-combustion of waste fuels, coals with variable mercury content and lower regulatory emission limits are drivers for the optimisation of the co-removal of mercury in flue gas desulphurisation (FGD) scrubbers. The paper explains some new features of the system performance of FGD scrubbers for the co-removal of mercury in coal-fired power plants. Results on their efficiency under standardised laboratory conditions are presented. The effect of these measures on the quality of the FGD by-product gypsum will be covered as well. (orig.)

Bench-scale Kinetics Study of Mercury Reactions in FGD Liquors

Energy Technology Data Exchange (ETDEWEB)

Gary Blythe; John Currie; David DeBerry

2008-03-31

This document is the final report for Cooperative Agreement DE-FC26-04NT42314, 'Kinetics Study of Mercury Reactions in FGD Liquors'. The project was co-funded by the U.S. DOE National Energy Technology Laboratory and EPRI. The objective of the project has been to determine the mechanisms and kinetics of the aqueous reactions of mercury absorbed by wet flue gas desulfurization (FGD) systems, and develop a kinetics model to predict mercury reactions in wet FGD systems. The model may be used to determine optimum wet FGD design and operating conditions to maximize mercury capture in wet FGD systems. Initially, a series of bench-top, liquid-phase reactor tests were conducted and mercury species concentrations were measured by UV/visible light spectroscopy to determine reactant and byproduct concentrations over time. Other measurement methods, such as atomic absorption, were used to measure concentrations of vapor-phase elemental mercury, that cannot be measured by UV/visible light spectroscopy. Next, a series of bench-scale wet FGD simulation tests were conducted. Because of the significant effects of sulfite concentration on mercury re-emission rates, new methods were developed for operating and controlling the bench-scale FGD experiments. Approximately 140 bench-scale wet FGD tests were conducted and several unusual and pertinent effects of process chemistry on mercury re-emissions were identified and characterized. These data have been used to develop an empirically adjusted, theoretically based kinetics model to predict mercury species reactions in wet FGD systems. The model has been verified in tests conducted with the bench-scale wet FGD system, where both gas-phase and liquid-phase mercury concentrations were measured to determine if the model accurately predicts the tendency for mercury re-emissions. This report presents and discusses results from the initial laboratory kinetics measurements, the bench-scale wet FGD tests, and the kinetics modeling

Retrofit flue gas desulfurization system at Indianapolis Power and Light Co. Petersburg Station Units 1 and 2

International Nuclear Information System (INIS)

Watson, W.K.; Wolsiffer, S.R.; Youmans, J.; Martin, J.E.; Wedig, C.P.

1992-01-01

This paper briefly describes the status of the retrofit wet limestone flue gas desulfurization system (FGDS) project at Indianapolis Power and Light Company (IPL), Petersburg Units 1 and 2. This project was initiated by IPL in response to the Clean Air Act of 1990 and is intended to treat the flue gas from two base load units with a combined capacity of approximately 700 MW gross electrical output. IPL is the owner and operator of the Petersburg Station located in southwestern Indiana. Stone and Webster Engineering Corporation (Stone and Webster) is the Engineer and Constructor for the project. Radian Corporation is a subcontractor to Stone and Webster in the area of flue gas desulfurization (FGD) process. General Electric Environmental Systems, Inc. (GEESI) is the supplier of the FGDS. The project is organized as a team with each company providing services. The supplier of the new stack is scheduled to be selected and join the team in early 1992. Other material suppliers and field contractors will be selected in 1992

Land application uses for dry flue gas desulfurization by-products. Executive summary

Energy Technology Data Exchange (ETDEWEB)

Dick, W.; Bigham, J.; Forster, R.; Hitzhusen, F.; Lal, R.; Stehouwer, R.; Traina, S.; Wolfe, W.; Haefner, R.; Rowe, G.

1999-01-31

Flue gas desulfurization (FGD) scrubbing technologies create several types of by-products. This project focused primarily on by-product materials obtained from what are commonly called ''dry scrubbers'' which produce a dry, solid material consisting of excess sorbent, reaction product that contains sulfate and sulfite, and coal fly ash. Prior to this project, dry FGD by-products were generally treated as solid wastes and disposed in landfills. However, landfill sites are becoming scarce and tipping fees are constantly increasing; The major objective of this project was to develop beneficial uses, via recycling, capable of providing economic benefits to both the producer and the end user of the FGD by-product. It is equally important, however, that the environmental impacts be carefully assessed so that the new uses developed are not only technically feasible but socially acceptable. Specific objectives developed for this project were derived over an 18-month period during extensive discussions with personnel from industry, regulatory agencies and research institutions. These were stated as follows: Objective 1: To characterize the material generated by dry FGD processes. Objective 2: To demonstrate the utilization of dry FGD by-product as a soil amendment on agricultural lands and on abandoned and active surface coal mines in Ohio. Objective 3: To demonstrate the use of dry FGD by-product as an engineering material for soil stabilization. Objective 4: To determine the quantities of dry FGD by-product that can be utilized in each of these applications. Objective 5. To determine the environmental and economic impacts of utilizing the material. Objective 6. To calibrate environmental, engineering, and economic models that can be used to determine the applicability and costs of utilizing these processes at other sites.

Reclamation of acid, toxic coal spoils using wet flue gas desulfurization by-product, fly ash and sewage sludge. Final report

Energy Technology Data Exchange (ETDEWEB)

Kost, D.A.; Vimmerstedt, J.P.; Stehouwer, R.C.

1997-03-01

Establishment of vegetation on acid abandoned minelands requires modification of soil physical and chemical conditions. Covering the acid minesoil with topsoil or borrow soil is a common practice but this method may be restricted by availability of borrow soil and cause damage to the borrow site. An alternative approach is to use waste materials as soil amendments. There is a long history of using sewage sludge and fly ash as amendments for acid minesoils. Flue gas desulfurization (FGD) by-products are newer materials that are also promising amendments. Most flue gas sludges are mixtures of Calcium sulfate (CaSO{sub 4}), calcium sulfite (CaSO{sub 3}), calcium carbonate (CaCO{sub 3}), calcium hydroxide [Ca(OH){sub 2}], and fly ash. Some scrubbing processes produce almost pure gypsum (CaSO{sub 4}2H{sub 2}O). The primary purpose of the project is to evaluate two wet FGD by-products for effects on vegetation establishment and surface and ground water quality on an acid minesoil. One by-product from the Conesville, OH power plant (American Electric Power Service Corporation) contains primarily calcium sulfite and fly ash. The other by-product (Mg-gypsum FGD) from an experimental scrubber at the Zimmer power plant (Cincinnati Gas and Electric Company) is primarily gypsum with 4% magnesium hydroxide. These materials were compared with borrow soil and sewage sludge as minesoil amendments. Combinations of each FGD sludge with sewage sludge were also tested. This report summarizes two years of measurements of chemical composition of runoff water, ground water at two depths in the subsoil, soil chemical properties, elemental composition and yield of herbaceous ground cover, and elemental composition, survival and height of trees planted on plots treated with the various amendments. The borrow soil is the control for comparison with the other treatments.

Reclamation of acid, toxic coal spoils using wet flue gas desulfurization by-product, fly ash and sewage sludge. Final report

International Nuclear Information System (INIS)

Kost, D.A.; Vimmerstedt, J.P.; Stehouwer, R.C.

1997-03-01

Establishment of vegetation on acid abandoned minelands requires modification of soil physical and chemical conditions. Covering the acid minesoil with topsoil or borrow soil is a common practice but this method may be restricted by availability of borrow soil and cause damage to the borrow site. An alternative approach is to use waste materials as soil amendments. There is a long history of using sewage sludge and fly ash as amendments for acid minesoils. Flue gas desulfurization (FGD) by-products are newer materials that are also promising amendments. Most flue gas sludges are mixtures of Calcium sulfate (CaSO 4 ), calcium sulfite (CaSO 3 ), calcium carbonate (CaCO 3 ), calcium hydroxide [Ca(OH) 2 ], and fly ash. Some scrubbing processes produce almost pure gypsum (CaSO 4 2H 2 O). The primary purpose of the project is to evaluate two wet FGD by-products for effects on vegetation establishment and surface and ground water quality on an acid minesoil. One by-product from the Conesville, OH power plant (American Electric Power Service Corporation) contains primarily calcium sulfite and fly ash. The other by-product (Mg-gypsum FGD) from an experimental scrubber at the Zimmer power plant (Cincinnati Gas and Electric Company) is primarily gypsum with 4% magnesium hydroxide. These materials were compared with borrow soil and sewage sludge as minesoil amendments. Combinations of each FGD sludge with sewage sludge were also tested. This report summarizes two years of measurements of chemical composition of runoff water, ground water at two depths in the subsoil, soil chemical properties, elemental composition and yield of herbaceous ground cover, and elemental composition, survival and height of trees planted on plots treated with the various amendments. The borrow soil is the control for comparison with the other treatments

Two-Phase Phenomena In Wet Flue Gas Desulfurization Process

International Nuclear Information System (INIS)

Minzer, U.; Moses, E.J.; Toren, M.; Blumenfeld, Y.

1998-01-01

In order to reduce sulfur oxides discharge, Israel Electric Corporation (IEC) is building a wet Flue Gas Desulfurization (FGD) facility at Rutenberg B power station. The primary objective of IEC is to minimize the occurrence of stack liquid discharge and avoid the discharge of large droplets, in order to prevent acid rain around the stack. Liquid discharge from the stack is the integrated outcome of two-phase processes, which are discussed in this work. In order to estimate droplets discharge the present investigation employs analytical models, empirical tests, and numerical calculations of two-phase phenomena. The two-phase phenomena are coupled and therefore cannot be investigated separately. The present work concerns the application of Computational Fluid Dynamic (CFD) as an engineering complementary tool in the IEC investigation

Development of advanced retrofit FGD designs

International Nuclear Information System (INIS)

Dene, C.E.; Boward, W.L.; Noblett, J.G.; Keeth, R.J.

1992-01-01

The 1990 Clean Air Act Amendment is a dramatic departure from previous legislation in that it affords the electric utility industry the flexibility to achieve their portion of the sulfur dioxide reduction in a myriad of ways. Each utility must look at its system overall. One strategy which may prove beneficial is to remove as much SO 2 as possible at facilities where there is an existing flue gas desulfurization (FGD) system or where one is planned. In response to this need EPRI is developing a family of advanced retrofit FGD designs that incorporate recent advances in FGD technology. A range of design options are being investigated to determine both the SO 2 collection capability and the relative cost impacts of each option. Some of the design options considered include the use of trays, packing, additional liquid flow rate, and additives to boost the removal efficiency. These options are being investigated for limestone, and magnesium-enhanced lime systems. The sensitivity of these designs to changes in coal sulfur content, chloride content, unit size, gas velocity, and other factors are being investigated to determine how the performance of a designs is changed and the ability to meet compliance. This paper illustrates the type of analysis used to develop the advanced designs and presents the sensitivity of a Countercurrent spray tower design using limestone and forced oxidation to changes in specific design input parameters such as boiler load, tower height, and gas velocity

Synthesis on research results of FGD gypsum briquetting

Directory of Open Access Journals (Sweden)

Kosturkiewicz Bogdan

2017-01-01

Full Text Available FGD gypsum products can be characterized by significant solubility in water and dusting in dry state. These characteristics can cause a considerable pollution of air, water and soil. Among many approaches of preparing utilization of this waste, the process of compaction using briquetting has proved to be very effective. Using FGD gypsum products a new material of fertilizers characteristics has been acquired and this material is resistant to the conditions of transportation. This paper presents results of experimental briquetting of flue gas desulphurisation products in a roll press. The experiments were conducted in a laboratory roll presses LPW 450 and LPW 1100 equipped with two interchangeable forming rings that form material into saddle-shaped briquettes with volume 6,5 cm3 and 85 cm3. The experiments were conducted with various percentage amounts of FGD gypsum moisture. The results provided information regarding influence of moisture and roll press configuration on quality of briquettes. On the basis of obtained results, technological process and a general outline of technological line for FGD gypsum were developed. Two roll presses of own construction with different outputs were identified as appropriate for this purpose. A range of necessary works related to their adaptation for the FGD gypsum briquetting were pointed out.

Electron beam coal combustion flue gas treatment developments in Poland

International Nuclear Information System (INIS)

Chmielewski, A.G.

1994-01-01

The research on EB(electron beam) flue gas treatment has started in Poland since 1985. It followed early tests performed in Japan, USA and Germany. The first tests using batch method were carried out in Institute of Atomic Energy. The continuous flow laboratory installation (400 Nm 3 /h) has been constructed in the Institute of Nuclear Chemistry and Technology (INCT) then. This installation containing ILV-6 electron beam accelerator (power 20 kW, energy of electrons 0-2 MeV) is equipped with additional microwaves generator. The eb or eb/mw energy can be applied to treated flue gas. On the basis of laboratory test an industrial pilot plant has been constructed at EPS Kaweczyn near Warsaw. At this plant being the biggest of this kind (20 000 Nm 3 /h) for the first time in industrial conditions multistage irradiation has been applied (two ELW-3 accelerators 50 kW each, energy of electrons 600-800 keV). High efficiency of SO 2 and NO x simultaneous removal, usable product (fertilizer), lower (in comparison with conventional technologies - FGD/SCR) investment and operational costs are the main advantages which have led to decision about starting demonstration industrial project. Feasibility study has been prepared for EPS Pomorzany, Szczecin, Poland. The plant planned will treat flue gases from power/heat generation block (2 Benson type boilers 56 MW e plus 40 MW th each). To meet Polish limits of 1997 half of flue gases will be treated with removal efficiency of 90% for SO 2 and 70% for NO x . Total flow rate will be equal to 270 000 Nm 3 /h. (author)

Simulation of the operation of an industrial wet flue gas desulfurization system

International Nuclear Information System (INIS)

Kallinikos, L.E.; Farsari, E.I.; Spartinos, D.N.; Papayannakos, N.G.

2010-01-01

In this work the simulation of a wet flue gas desulfurization (FGD) unit with spray tower of a power plant is presented, aiming at an efficient follow-up and the optimization of the FGD system operation. The dynamic model developed to simulate the performance of the system has been validated with operation data collected over a long period of time. All the partaking physical and chemical processes like the limestone dissolution, the crystallization of calcium sulfite and gypsum and the oxidation of sulfite ions have been taken into account for the development of the simulation model while the gas absorption by the liquid droplets was based on the two-film theory. The effect of the mean diameter of the slurry droplets on the performance of the system was examined, as it was used as an index factor of the normal operation of the system. The operation limits of the system were investigated on the basis of the model developed. It is concluded that the model is capable of simulating the system for significantly different SO 2 loads and that the absorption rate of SO 2 is strongly affected by the liquid dispersion in the tower. (author)

Investigation of the gypsum quality at three full-scale wet flue gas desulphurisation plants

DEFF Research Database (Denmark)

Hansen, Brian Brun; Kiil, Søren; Johnsson, Jan Erik

2011-01-01

In the present study the gypsum (CaSO4·2H2O) quality at three full-scale wet flue gas desulphurisation (FGD) plants and a pilot plant were examined and compared. Gypsum quality can be expressed in terms of moisture content (particle size and morphology dependent) and the concentration of residual......, low moisture content and low impurity content). An episode concerning a sudden deterioration in the gypsum dewatering properties was furthermore investigated, and a change in crystal morphology, as well as an increased impurity content (aluminium, iron and fluoride), was detected....

Selected species and amendments for revegetating saline flue gas desulfurization sludge: greenhouse study

Energy Technology Data Exchange (ETDEWEB)

Salo, L.F.; Artiola, J.F.; Goodrich-Mahoney, J.W. [University of Arizona, Tuscon, AZ (United States). Dept. of Soil, Water and Environmental Science

1997-07-01

Codisposing low-volume wastes from electrical generating stations with flue gas desulfurization (FGD) scrubber sludge simplifies waste disposal but produces a saline waste that presents unique challenges to revegetation. This greenhouse study identified plants and amendments for revegetating a saline FGD sludge disposal pond in eastern Arizona. Survival and growth of 16 sown accessions plus two vegetatively propagated accessions of inland saltgrass were investigated in saline FGD sludge. Amendments used included two soils from the disposal site, Claysprings gravelly clay and Sheppard sand, composted steer manure, and N-P-K fertilizers. Sols and manure were added at 2:1 sludge/amendment (v/v). Plants were irrigated with a 1:1 mixture of disposal pond water and untreated well water. One accession of inland saltgrass, two cultivars of tall wheatgrass, Altai wildrye tall fescue and alkali sacaton show promise for revegetating saline FGD sludge disposal sites. Survival rates were the same in unamended sludge and in sludge amended with the clay soil or with N-P-K fertilizer. Plant dry matter produced was the same in unamended sludge and in sludge amended with either of the soils or with N-P-K. Although survival rates were significantly lower with manure than with any other amendment, growth was significantly greater by all measurements, due to the high fertility of this treatment. 34 refs., 5 tabs.

System of treating flue gas

International Nuclear Information System (INIS)

Ziegler, D.L.

1975-01-01

A system is described for treating or cleaning incinerator flue gas containing acid gases and radioactive and fissionable contaminants. Flue gas and a quench solution are fed into a venturi and then tangentially into the lower portion of a receptacle for restricting volumetric content of the solution. The upper portion of the receptacle contains a scrub bed to further treat or clean the flue gas

Amelioration of alkali soil using flue gas desulfurization byproducts: productivity and environmental quality

Energy Technology Data Exchange (ETDEWEB)

Wang, S.J.; Chen, C.H.; Xu, X.C.; Li, Y.J. [Tsing Hua University, Beijing (China). Ministry of Education

2008-01-15

In this study, flue gas desulfurization (FGD) byproducts are used to ameliorate alkali soil. The average application rates for soils with low exchangeable sodium percentage (ESP), mid ESP, and high ESP are 20.9, 30.6, and 59.3 Mg ha{sup -1} respectively. The experimental results obtained for 3 consecutive years reveal that the emergence ratios and yields of the crops were 1.1-7.6 times and 1.1-13.9 times those of the untreated control, respectively. The concentrations of Cr, Pb, Cd, As, and Hg in the treated soils are far below the background values stipulated by the Environmental Quality Standard for Soils (GB 15618-1995). Their concentrations in the seeds of corn and alfalfa grown in the treated soils are far below the tolerance limits regulated by National Food Standards of China. The results of this research demonstrate that the amelioration of alkali soils using FGD byproducts is promising.

Microbiological treatment for removal of heavy metals and nutrients in FGD wastewater

Energy Technology Data Exchange (ETDEWEB)

Shulder, Stephen J. [Structural Integrity Associates, Annapolis, MD (United States); Riffe, Michael R. [Siemens Water Technologies, General Industry Solutions, Warrendale, PA (United States); Walp, Richard J. [URS Corporation, Princeton, NJ (United States)

2010-12-15

In efforts to comply with the Clean Air Act many coal-fired fossil plants are installing wet flue gas desulfurization (WFGD) systems, also known as scrubbers, to remove sulfur dioxide (SO{sub 2}). Limestone slurry is injected into an absorber to promote the formation of calcium sulfate (CaSO{sub 4}) or gypsum. Chloride (chlorine in the fuel) becomes dissolved and increases in the absorber loop, which can lead to a more corrosive environment. Inert matter in the limestone also enters the absorber and must be reduced to meet the gypsum quality specification. To control the buildup of chloride and fines in the flue gas desulfurization (FGD) system a continuous blowdown or purge stream is utilized. Environmental regulations on the discharge of treated FGD wastewater are becoming increasingly more stringent to control impacts on the receiving body of water (stream, lake, river, or ocean). These new limitations often focus on heavy metals such as selenium and nutrients including nitrogen and phosphorus compounds. The FGD chloride purge stream is typically treated by chemical addition and clarification to remove excess calcium and heavy metals with pH adjustment prior to discharge. However this process is not efficient at selenium or nutrient removal. Information on a new approach using biological reactor systems or sequencing batch reactors (SBRs) to achieve reductions in selenium and nitrogen compounds (ammonia, nitrite, and nitrate) is discussed. A brief discussion on the physical/chemical pretreatment is also provided. (orig.)

Land application uses for dry FGD by-products

Energy Technology Data Exchange (ETDEWEB)

Bigham, J.; Dick, W.; Forster, L.; Hitzhusen, F.; McCoy, E.; Stehouwer, R.; Traina, S.; Wolfe, W. (Ohio State Univ., Columbus, OH (United States)); Haefner, R. (Geological Survey, Columbus, OH (United States). Water Resources Div.)

1993-04-01

The 1990 amendments to the Clean Air Act have spurred the development of flue gas desulfurization (FGD) processes, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. Presently FGD by-product materials are treated as solid wastes and must be landfilled. However, landfill sites are becoming more scarce and tipping fees are constantly increasing. It is, therefore, highly desirable to find beneficial reuses for these materials provided the environmental impacts are minimal and socially acceptable. Phase 1 results of a 4 and 1/2 year study to demonstrate large volume beneficial uses of FGD by-products are reported. The purpose of the Phase 1 portion of the project was to characterize the chemical, physical, mineralogical and engineering properties of the FGD by-product materials obtained from various FGD technologies being developed in the state of Ohio. Phase 1 also involved the collection of baseline economic data related to the beneficial reuse of these FGD materials. A total of 58 samples were collected and analyzed. In summary Phase 1 results revealed that FGD by-product materials are essentially coal fly ash materials diluted with unreacted sorbent and reaction products. High volume beneficial reuses will depend on the economics of their substituting for existing materials for various types of applications (e.g. as an agricultural liming material, soil borrow for highway embankment construction, and reclamation of active and abandoned surface coal mines). Environmental constraints to the beneficial reuse of dry FGD byproduct materials, based on laboratory and leachate studies, seem to be less than for coal fly ash.

A technical pilot plant assessment of flue gas desulfurisation in a circulating fluidised bed

Energy Technology Data Exchange (ETDEWEB)

Gutierrez, F.J.; Ollero, P. [Universidad de Sevilla (Spain). Dept. de Ingenieria Quimica y Ambiental; Cabanillas, A.; Otero, J. [Centro de Investigaciones Energeticas y Medioambientales, (CIEMAT), Madrid (Spain)

2002-11-01

Flue gas desulfurisation in a circulating fluidised bed absorber (CFBA) is quite a novel dry desulfurisation technology [6th International Conference on Circulating Fluidised Beds (1999) 601] that shows significant advantages in comparison with other dry technologies and that could also be competitive with the widely-used wet FGD technology. This experimental study analyses the performance of a flue gas treatment plant comprising a CFBA and an electrostatic precipitator (ESP). The most significant aspects considered in this study are: the effect of precollecting the fly ash, the effect of the SO{sub 2} inlet concentration, the effect of power plant load changes, the contribution of the final particulate control equipment to the overall SO{sub 2} removal efficiency and the impact of the desulfurisation unit on the ESP behaviour and its final dust emissions. In addition, the behaviour of the integrated CFBA-ESP system with respect to the main operating parameters was studied by means of a fractional factorial design of experiments. All this experimental work was carried out in a 3-MWe equivalent pilot plant that processes real gases withdrawn from the Los Barrios Power Plant. Processing a flue gas with up to 2000 ppm SO{sub 2} concentration, a sulfur removal of 95-97% with a lime utilisation of 75% was achieved. A simple regression model to evaluate the efficiency of the whole system is also proposed.(author)

Four Corners project experience - Applications to next generation FGD

International Nuclear Information System (INIS)

Wild, R.L.; Grimes, R.L.; Wiggins, D.S.

1990-01-01

In June 1984, Arizona Public Service Company started up the flue gas desulfurization system installed on Units 4 and 5 at the Four Corners Power Station. At the time, this represented the largest emissions control retrofit in the industry, and consisted of two 800 MWe units. These units burn a low sulfur subbituminous coal from the adjacent Navajo mine. The FGD system was designed for 72% overall removal, with partial bypass. The SO 2 absorbers were designed for 90% removal. This FGD system is considered to be a second generation design. At the time, it represented state-of-the-art of FGD technology, in terms of both process considerations and materials of construction. In the six years since startup, several modifications have been made in the areas of process chemistry, equipment configuration, and materials of construction. These modifications are applicable to the next generation of FGD systems which will be designed in response to Acid Rain Legislation. This paper presents the original plant design basis, summarizes the operating experience to date, and identifies the modifications and improvements which have been made since startup. In addition, recommendations for new installations are offered

Selection tests of rubber coatings for the purpose of washing towers and other components in flue gas desulfurization installations. Selectietesten van rubberdeklagen ten behoeve van wastorens en andere componenten in rookgasontzwavelingsinstallaties; Deel 1

Energy Technology Data Exchange (ETDEWEB)

Schipper, B.A.; Van Manen, J. (KEMA Inspecties en Materialen, Arnhem (Netherlands))

1993-01-01

It has appeared that the service life of chloroprene-based rubber coatings in flue gas desulfurization (FGD) installations in coal-fired power plants in the Netherlands is short. A number of rubber coating types, applied in washing towers, pipelines, pumps and boilers of FGD installations, is tested on a laboratory scale. Use has been made of the KEMA-developed accelerated test method, the Delta-T-Tube Test. In this test a rubber foil is attached to the outside of a tube. The tube is internally cooled and the outside is exposed to a test medium. Also use has been made of the KEMA-FGD test facility to expose the pipes in the washing tank and in the flue gas canal. Plates, coated with a rubber foil, are tested in so-called Atlas cells. The tubes and the plates were controlled for blister and crack formation and for erosion. Thermal analyses methods and mechanical tests were carried out to characterize the plates and the tubes before and after the exposures. It is concluded that butyl-based rubbers show better results than chloroprene-based rubbers

Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Carl Richardson; Katherine Dombrowski; Douglas Orr

2006-12-31

This project Final Report is submitted to the U.S. Department of Energy (DOE) as part of Cooperative Agreement DE-FC26-03NT41987, 'Sorbent Injection for Small ESP Mercury Control in Low Sulfur Eastern Bituminous Coal Flue Gas.' Sorbent injection technology is targeted as the primary mercury control process on plants burning low/medium sulfur bituminous coals equipped with ESP and ESP/FGD systems. About 70% of the ESPs used in the utility industry have SCAs less than 300 ft2/1000 acfm. Prior to this test program, previous sorbent injection tests had focused on large-SCA ESPs. This DOE-NETL program was designed to generate data to evaluate the performance and economic feasibility of sorbent injection for mercury control at power plants that fire bituminous coal and are configured with small-sized electrostatic precipitators and/or an ESP-flue gas desulfurization (FGD) configuration. EPRI and Southern Company were co-funders for the test program. Southern Company and Reliant Energy provided host sites for testing and technical input to the project. URS Group was the prime contractor to NETL. ADA-ES and Apogee Scientific Inc. were sub-contractors to URS and was responsible for all aspects of the sorbent injection systems design, installation and operation at the different host sites. Full-scale sorbent injection for mercury control was evaluated at three sites: Georgia Power's Plant Yates Units 1 and 2 [Georgia Power is a subsidiary of the Southern Company] and Reliant Energy's Shawville Unit 3. Georgia Power's Plant Yates Unit 1 has an existing small-SCA cold-side ESP followed by a Chiyoda CT-121 wet scrubber. Yates Unit 2 is also equipped with a small-SCA ESP and a dual flue gas conditioning system. Unit 2 has no SO2 control system. Shawville Unit 3 is equipped with two small-SCA cold-side ESPs operated in series. All ESP systems tested in this program had SCAs less than 250 ft2/1000 acfm. Short-term parametric tests were conducted on Yates

Sustainable Uses of FGD Gypsum in Agricultural Systems: Introduction.

Science.gov (United States)

Watts, Dexter B; Dick, Warren A

2014-01-01

Interest in using gypsum as a management tool to improve crop yields and soil and water quality has recently increased. Abundant supply and availability of flue gas desulfurization (FGD) gypsum, a by-product of scrubbing sulfur from combustion gases at coal-fired power plants, in major agricultural producing regions within the last two decades has attributed to this interest. Currently, published data on the long-term sustainability of FGD gypsum use in agricultural systems is limited. This has led to organization of the American Society of Agronomy's Community "By-product Gypsum Uses in Agriculture" and a special collection of nine technical research articles on various issues related to FGD gypsum uses in agricultural systems. A brief review of FGD gypsum, rationale for the special collection, overviews of articles, knowledge gaps, and future research directions are presented in this introductory paper. The nine articles are focused in three general areas: (i) mercury and other trace element impacts, (ii) water quality impacts, and (iii) agronomic responses and soil physical changes. While this is not an exhaustive review of the topic, results indicate that FGD gypsum use in sustainable agricultural production systems is promising. The environmental impacts of FGD gypsum are mostly positive, with only a few negative results observed, even when applied at rates representing cumulative 80-year applications. Thus, FGD gypsum, if properly managed, seems to represent an important potential input into agricultural systems. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Injection of FGD Grout to Abate Acid Mine Drainage in Underground Coal Mines

Energy Technology Data Exchange (ETDEWEB)

Mafi, S.; Damian, M.T.; Senita, R.E.; Jewitt, W.C.; Bair, S.; Chin, Y.C.; Whitlatch, E.; Traina, S.; Wolfe, W.

1997-07-01

Acid Mine Drainage (AMD) from abandoned underground coal mines in Ohio is a concern for both residents and regulatory agencies. Effluent from these mines is typically characterized by low pH and high iron and sulfate concentrations and may contaminate local drinking-water supplies and streams. The objective of this project is to demonstrate the technical feasibility of injecting cementitious alkaline materials, such as Flue Gas Desulfurization (FGD) material to mitigate current adverse environmental impacts associated with AMD in a small, abandoned deep mine in Coshocton County Ohio. The Flue Gas Desulfurization material will be provided from American Electric Power`s (AEP) Conesville Plant. It will be injected as a grout mix that will use Fixated Flue Gas Desulfurization material and water. The subject site for this study is located on the border of Coshocton and Muskingum Counties, Ohio, approximately 1.5 miles south-southwest of the town of Wills Creek. The study will be performed at an underground mine designated as Mm-127 in the Ohio Department of Natural Resources register, also known as the Roberts-Dawson Mine. The mine operated in the mid-1950s, during which approximately 2 million cubic feet of coal was removed. Effluent discharging from the abandoned mine entrances has low pH in the range of 2.8-3.0 that drains directly into Wills Creek Lake. The mine covers approximately 14.6 acres. It is estimated that 26,000 tons of FGD material will be provided from AEP`s Conesville Power Plant located approximately 3 miles northwest of the subject site.

Injection of FGD Grout to Abate Acid Mine Drainage in Underground Coal Mines

International Nuclear Information System (INIS)

Mafi, S.; Damian, M.T.; Senita, R.E.; Jewitt, W.C.; Bair, S.; Chin, Y.C.; Whitlatch, E.; Traina, S.; Wolfe, W.

1997-07-01

Acid Mine Drainage (AMD) from abandoned underground coal mines in Ohio is a concern for both residents and regulatory agencies. Effluent from these mines is typically characterized by low pH and high iron and sulfate concentrations and may contaminate local drinking-water supplies and streams. The objective of this project is to demonstrate the technical feasibility of injecting cementitious alkaline materials, such as Flue Gas Desulfurization (FGD) material to mitigate current adverse environmental impacts associated with AMD in a small, abandoned deep mine in Coshocton County Ohio. The Flue Gas Desulfurization material will be provided from American Electric Power's (AEP) Conesville Plant. It will be injected as a grout mix that will use Fixated Flue Gas Desulfurization material and water. The subject site for this study is located on the border of Coshocton and Muskingum Counties, Ohio, approximately 1.5 miles south-southwest of the town of Wills Creek. The study will be performed at an underground mine designated as Mm-127 in the Ohio Department of Natural Resources register, also known as the Roberts-Dawson Mine. The mine operated in the mid-1950s, during which approximately 2 million cubic feet of coal was removed. Effluent discharging from the abandoned mine entrances has low pH in the range of 2.8-3.0 that drains directly into Wills Creek Lake. The mine covers approximately 14.6 acres. It is estimated that 26,000 tons of FGD material will be provided from AEP's Conesville Power Plant located approximately 3 miles northwest of the subject site

Evaluation of Synthetic Gypsum Recovered via Wet Flue-Gas Desulfurization from Electric Power Plants for Use in Foundries

Directory of Open Access Journals (Sweden)

R. Biernacki

2012-09-01

Full Text Available This article investigates possible use of waste gypsum (synthetic, recovered via flue-gas desulfurization from coal-fired electric powerplants, in foundries. Energy sector, which in Eastern Europe is mostly composed from coal-fired electric power plants, is one of the largestproducers of sulfur dioxide (SO2.In order to protect the environment and reduce the amount of pollution flue-gas desulfurization (FGD is used to remove SO2 fromexhaust flue gases of fossil-fuel power plants. As a result of this process gypsum waste is produced that can be used in practicalapplications.Strength and permeability tests have been made and also in-depth analysis of energy consumption of production process to investigateways of preparing the synthetic gypsum for casting moulds application. This paper also assesses the chemical composition, strength andpermeability of moulds made with synthetic gypsum, in comparison with moulds made with traditional GoldStar XL gypsum and withceramic molds. Moreover examination of structure of synthetic gypsum, the investigations on derivatograph and calculations of energyconsumption during production process of synthetic gypsum in wet flue-gas desulfurization were made.After analysis of gathered data it’s possible to conclude that synthetic gypsum can be used as a material for casting mould. There is nosignificant decrease in key properties, and on the other hand there is many additional benefits including low energy consumption,decreased cost, and decreased environmental impact.

Water recovery from flue gas

Energy Technology Data Exchange (ETDEWEB)

Heijboer, R.; Van Deelen-Bremer, M.H.; de Vos, F.; Zeijseink, A.G.L. [KEMA Nederland B.V. (Netherlands)

2007-07-01

In the power generation process a large amount of water is needed, for steam generation, flue gas cleaning etc. On the other hand a large amount of water is emitted to the atmosphere via the stack. For example a 400 MW coal fired power plant with a flue gas desulfurisation plant emits about 1,500,000 m{sup 3} per hour with a water concentration of about 11%. The emitted water has a rather good quality compared to surface water and needs less effort to be treated for use as make-up water. As the available amount of water in the flue gas from the earlier mentioned power plant is about 150 tons per hour, recovering 20% of this amount covers the make-up water needs of this 400 MW power plant. Direct condensation of the flue gas needs large cooling power and the condensed water is acidic and corrosive and needs cleanup treatment before it can be used in the water/steam cycle. KEMA developed a technology based on gas separation membranes which makes it possible to recover water from flue gas. The process is covered by a wide patent. The principle of the membrane is comparable to the material that is used in fabric like SympaTex{reg_sign} and GORE-TEX{reg_sign}. The GORE-TEX material is permeable to water vapor but rejects liquid water. The driving force is the water vapor pressure close to the human skin which is the higher than the water vapor pressure open the outside of the clothing. The selectivity of the GORE-TEX material however is not good enough to be used at the temperature of flue gas. The University of Twente (Netherlands) developed a membrane material based on modified PEEK which is highly selective of water vapor at flue gas temperatures. Based on the fact that flat membranes have an uneconomical surface to volume ratio, the choice has been made to use hollow fibre membranes. 6 figs.

Recent status of purging SO2 and NOx in flue gas by EB and R and D of electron accelerator in China

International Nuclear Information System (INIS)

Liu Zhenhao

2005-01-01

The main energy resource is coal in China. Flue gas from burning coal is the most fearful pollution. Chinese Government pays more attention to reduction of SO 2 in flue gas from 1990's. Various technical facilities of reducing SO 2 have been imported from developed countries especially from Japanese companies. For example, A largest project is that Chongqing-luohuang electric power station imported limestone-gypsum process FGD technology and facility from Mitsubishi of Japan in 1980s for 300 MW generator spending 36.4 million US$ and 27.3 million RMB. Recently an example is EBA technology in Chengdu thermal plant. Some of Chinese institute is going to improve the technology to treat larger amount of flue gas from one generator such as 200 - 300 MW generator. And an R and D program of manufacturing higher voltage accelerator is being implemented. Otherwise, electron accelerator of industry application has been successfully made from 20 kW - 100 kW with 2.5 MeV energy in China. (author)

Land application uses for dry FGD by-products. Phase 2 report

Energy Technology Data Exchange (ETDEWEB)

Stehouwer, R.; Dick, W.; Bigham, J. [Ohio State Univ., Columbus, OH (United States)] [and others

1996-03-01

A study was initiated in December 1990 to demonstrate large volume beneficial uses of flue gas desulfurization (FGD) by-products. A Phase 1 report provided results of an extensive characterization of chemical, physical, mineralogical and engineering properties of 58 dry FGD by-product samples. The Phase 1 report concluded that high volume beneficial reuses will depend on the economics related to their ability to substitute for existing materials for various types of applications (e.g. as an agricultural liming material, soil borrow for highway embankment construction, and reclamation of active and abandoned surface coal mine lands). Phase 2 objectives were (1) to conduct laboratory and greenhouse studies of FGD and soil (spoil) mixtures for agronomic and engineering applications, (2) to initiate field studies related to high volume agronomic and engineering uses, and (3) to develop the basic methodological framework for estimation of the financial and economic costs and benefits to society of several FGD reuse options and to make some preliminary runs of economic models. High volume beneficial reuses of dry FGD by-products have been successfully demonstrated. Adverse environmental impacts have been negligible. Although few sources of dry FGD by-products currently exist in Ohio and the United States there is potential for smaller coal-fired facilities to adopt S0{sub 2} scrubbing technologies that produce dry FGD material. Also much of what we have learned from studies on dry FGD by-products is applicable to the more prevalent wet FGD by-products. The adaptation of the technologies demonstrated in this project seem to be not only limited by economic constraints, but even more so, by the need to create awareness of the market potential of using these FGD by-products.

System and method for treatment of a flue gas

Science.gov (United States)

Spiry, Irina Pavlovna; Wood, Benjamin Rue; Singh, Surinder Prabhjot; Perry, Robert James; McDermott, John Brian

2017-09-19

A method for treatment of a flue gas involves feeding the flue gas and a lean solvent to an absorber. The method further involves reacting the flue gas with the lean solvent within the absorber to generate a clean flue gas and a rich solvent. The method also involves feeding the clean flue gas from the absorber and water from a source, to a wash tower to separate a stripped portion of the lean solvent from the clean flue gas to generate a washed clean flue gas and a mixture of the water and the stripped portion of the lean solvent. The method further involves treating at least a portion of the mixture of the water and the stripped portion of the lean solvent via a separation system to separate the water from the stripped portion of the lean solvent.

Value-Added Products from FGD Sulfite-Rich Scrubber Materials

Energy Technology Data Exchange (ETDEWEB)

Vivak Malhotra

2010-01-31

According to the American Coal Ash Association, about 29.25 million tons of flue gas desulfurization (FGD) byproducts were produced in the USA in 2003. Out of 29.25 million tons, 17.35 million tons were sulfite-rich scrubber materials. At present, unlike its cousin FGD gypsum, the prospect for effective utilization of sulfite-rich scrubber materials is not bright. In fact, almost 16.9 million tons are leftover every year. In our pursuit to mitigate the liability of sulfite-rich FGD scrubber materials' disposal, we are attempting to develop value-added products that can commercially compete. More specifically, for this Innovative Concept Phase I project, we have the following objectives: to characterize the sulfite-rich scrubber material for toxic metals; to optimize the co-blending and processing of scrubber material and natural byproducts; to formulate and develop structural composites from sulfite-rich scrubber material; and to evaluate the composites' mechanical properties and compare them with current products on the market. After successfully demonstrating the viability of our research, a more comprehensive approach will be proposed to take these value-added materials to fruition.

Large-Scale Mercury Control Technology Testing for Lignite-Fired Utilities - Oxidation Systems for Wet FGD

Energy Technology Data Exchange (ETDEWEB)

Steven A. Benson; Michael J. Holmes; Donald P. McCollor; Jill M. Mackenzie; Charlene R. Crocker; Lingbu Kong; Kevin C. Galbreath

2007-03-31

Mercury (Hg) control technologies were evaluated at Minnkota Power Cooperative's Milton R. Young (MRY) Station Unit 2, a 450-MW lignite-fired cyclone unit near Center, North Dakota, and TXU Energy's Monticello Steam Electric Station (MoSES) Unit 3, a 793-MW lignite--Powder River Basin (PRB) subbituminous coal-fired unit near Mt. Pleasant, Texas. A cold-side electrostatic precipitator (ESP) and wet flue gas desulfurization (FGD) scrubber are used at MRY and MoSES for controlling particulate and sulfur dioxide (SO{sub 2}) emissions, respectively. Several approaches for significantly and cost-effectively oxidizing elemental mercury (Hg{sup 0}) in lignite combustion flue gases, followed by capture in an ESP and/or FGD scrubber were evaluated. The project team involved in performing the technical aspects of the project included Babcock & Wilcox, the Energy & Environmental Research Center (EERC), the Electric Power Research Institute, and URS Corporation. Calcium bromide (CaBr{sub 2}), calcium chloride (CaCl{sub 2}), magnesium chloride (MgCl{sub 2}), and a proprietary sorbent enhancement additive (SEA), hereafter referred to as SEA2, were added to the lignite feeds to enhance Hg capture in the ESP and/or wet FGD. In addition, powdered activated carbon (PAC) was injected upstream of the ESP at MRY Unit 2. The work involved establishing Hg concentrations and removal rates across existing ESP and FGD units, determining costs associated with a given Hg removal efficiency, quantifying the balance-of-plant impacts of the control technologies, and facilitating technology commercialization. The primary project goal was to achieve ESP-FGD Hg removal efficiencies of {ge}55% at MRY and MoSES for about a month.

Land application uses for dry FGD by-products, Phase 1 report

Energy Technology Data Exchange (ETDEWEB)

Bigham, J.; Dick, W.; Forster, L.; Hitzhusen, F.; McCoy, E.; Stehouwer, R.; Traina, S.; Wolfe, W.

1993-04-01

The 1990 amendments to the Clean Air Act have spurred the development of flue gas desulfurization (FGD) processes, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. FGD by-product materials are treated as solid wastes and must be landfilled. It is highly desirable to find beneficial reuses for these materials provided the environmental impacts are minimal and socially acceptable. Phase 1 results of a 4 and 1/2 year study to demonstrate large volume beneficial uses of FGD by-products are reported. The purpose of the Phase 1 portion of the project was to characterize the chemical, physical, mineralogical and engineering properties of the FGD by-product materials obtained from various FGD technologies being developed in the state of Ohio. Phase 1 also involved the collection of baseline economic data related to the beneficial reuse of these FGD materials. A total of 58 samples were collected and analyzed. The results indicated the chemical composition of the FGD by-product materials were dominated by Ca, S, Al, and Si. Many of the elements regulated by the US Environmental Protection Agency reside primarily in the fly ash. Phase 1 results revealed that FGD by-product materials are essentially coal fly ash materials diluted with unreacted sorbent and reaction products. High volume beneficial reuses will depend on the economics of their substituting for existing materials for various types of applications (e.g. as an agricultural liming material, soil borrow for highway embankment construction, and reclamation of active and abandoned surface coal mines). Environmental constraints to the beneficial reuse of dry FGD by-product materials, based on laboratory and leachate studies, seem to be less than for coal fly ash.

Optimisation of a wet FGD pilot plant using fine limestone and organic acids

DEFF Research Database (Denmark)

Frandsen, Jan; Kiil, Søren; Johnsson, Jan Erik

2001-01-01

, but the residual limestone content in the gypsum increased to somewhere between 19 and 30 wt%, making this pH range unsuitable for use in a full-scale plant. The investigations have shown that both the addition of organic acids and the use of a limestone with a fine PSD can be used to optimise wet FGD plants. (C......The effects of adding an organic acid or using a limestone with a fine particle size distribution (PSD) have been examined in a wet flue gas desulphurisation (FGD) pilot plant. Optimisation of the plant with respect to the degree of desulphurisation and the residual limestone content of the gypsum...... has been the aim of the work. In contrast to earlier investigations with organic acids, all essential process parameters (i.e. gas phase concentration profiles of SO(2), slurry pH profiles. and residual limestone in the gypsum) were considered. Slurry concentrations of adipic acid in the range of 0...

Production development and utilization of Zimmer Station wet FGD by-products. Final report. Volume 2, Product development of magnesium hydroxide, Phase 1

Energy Technology Data Exchange (ETDEWEB)

Smith, Kevin [Dravo Technology Center, Pittsburgh, PA (United States); Beeghly, Joel H. [Dravo Technology Center, Pittsburgh, PA (United States)

2000-11-30

In the way of background information about 30 electric utility units with a combined total of 15,000 MW utilize magnesium enhanced lime flue gas desulfurization (FGD) systems. The first generation process begun in 1973, called the Thiosorbic® Process, was a technical breakthrough that offered significantly improved operating and performance characteristics compared with competing FGD technologies. The process is described as Flow Diagram "A" in figure 1. A disadvantage of this and other inhibited or natural oxidation wet FGD systems is the capital and operating cost associated with landfill disposal of the calcium sulfite based solids. Fixation to stabilize the sludge solids for compaction in a landfill also consumes fly ash that otherwise may be marketable.

Investigation of a combined gas-steam system with flue gas recirculation

Directory of Open Access Journals (Sweden)

Chmielniak Tadeusz

2016-06-01

Full Text Available This article presents changes in the operating parameters of a combined gas-steam cycle with a CO2 capture installation and flue gas recirculation. Parametric equations are solved in a purpose-built mathematical model of the system using the Ebsilon Professional code. Recirculated flue gases from the heat recovery boiler outlet, after being cooled and dried, are fed together with primary air into the mixer and then into the gas turbine compressor. This leads to an increase in carbon dioxide concentration in the flue gases fed into the CO2 capture installation from 7.12 to 15.7%. As a consequence, there is a reduction in the demand for heat in the form of steam extracted from the turbine for the amine solution regeneration in the CO2 capture reactor. In addition, the flue gas recirculation involves a rise in the flue gas temperature (by 18 K at the heat recovery boiler inlet and makes it possible to produce more steam. These changes contribute to an increase in net electricity generation efficiency by 1%. The proposed model and the obtained results of numerical simulations are useful in the analysis of combined gas-steam cycles integrated with carbon dioxide separation from flue gases.

High power electron accelerators for flue gas treatment

International Nuclear Information System (INIS)

Zimek, Z.

2011-01-01

Flue gas treatment process based on electron beam application for SO 2 and NO x removal was successfully demonstrated in number of laboratories, pilot plants and industrial demonstration facilities. The industrial scale application of an electron beam process for flue gas treatment requires accelerators modules with a beam power 100-500 kW and electron energy range 0.8-1.5 MeV. The most important accelerator parameters for successful flue gas radiation technology implementation are related to accelerator reliability/availability, electrical efficiency and accelerator price. Experience gained in high power accelerators exploitation in flue gas treatment industrial demonstration facility was described and high power accelerator constructions have been reviewed. (author)

New particle formation in the fresh flue-gas plume from a coal-fired power plant: effect of flue-gas cleaning

Science.gov (United States)

Mylläri, Fanni; Asmi, Eija; Anttila, Tatu; Saukko, Erkka; Vakkari, Ville; Pirjola, Liisa; Hillamo, Risto; Laurila, Tuomas; Häyrinen, Anna; Rautiainen, Jani; Lihavainen, Heikki; O'Connor, Ewan; Niemelä, Ville; Keskinen, Jorma; Dal Maso, Miikka; Rönkkö, Topi

2016-06-01

Atmospheric emissions, including particle number and size distribution, from a 726 MWth coal-fired power plant were studied experimentally from a power plant stack and flue-gas plume dispersing in the atmosphere. Experiments were conducted under two different flue-gas cleaning conditions. The results were utilized in a plume dispersion and dilution model taking into account particle formation precursor (H2SO4 resulted from the oxidation of emitted SO2) and assessment related to nucleation rates. The experiments showed that the primary emissions of particles and SO2 were effectively reduced by flue-gas desulfurization and fabric filters, especially the emissions of particles smaller than 200 nm in diameter. Primary pollutant concentrations reached background levels in 200-300 s. However, the atmospheric measurements indicated that new particles larger than 2.5 nm are formed in the flue-gas plume, even in the very early phases of atmospheric ageing. The effective number emission of nucleated particles were several orders of magnitude higher than the primary particle emission. Modelling studies indicate that regardless of continuing dilution of the flue gas, nucleation precursor (H2SO4 from SO2 oxidation) concentrations remain relatively constant. In addition, results indicate that flue-gas nucleation is more efficient than predicted by atmospheric aerosol modelling. In particular, the observation of the new particle formation with rather low flue-gas SO2 concentrations changes the current understanding of the air quality effects of coal combustion. The results can be used to evaluate optimal ways to achieve better air quality, particularly in polluted areas like India and China.

Mercury sorbent delivery system for flue gas

Science.gov (United States)

Klunder,; Edgar, B [Bethel Park, PA

2009-02-24

The invention presents a device for the removal of elemental mercury from flue gas streams utilizing a layer of activated carbon particles contained within the filter fabric of a filter bag for use in a flue gas scrubbing system.

High power electron accelerators for flue gas treatment

Energy Technology Data Exchange (ETDEWEB)

Zimek, Z. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland)

2011-07-01

Flue gas treatment process based on electron beam application for SO{sub 2} and NO{sub x} removal was successfully demonstrated in number of laboratories, pilot plants and industrial demonstration facilities. The industrial scale application of an electron beam process for flue gas treatment requires accelerators modules with a beam power 100-500 kW and electron energy range 0.8-1.5 MeV. The most important accelerator parameters for successful flue gas radiation technology implementation are related to accelerator reliability/availability, electrical efficiency and accelerator price. Experience gained in high power accelerators exploitation in flue gas treatment industrial demonstration facility was described and high power accelerator constructions have been reviewed. (author)

Sorbents for mercury removal from flue gas

Energy Technology Data Exchange (ETDEWEB)

Granite, Evan J.; Hargis, Richard A.; Pennline, Henry W.

1998-01-01

A review of the various promoters and sorbents examined for the removal of mercury from flue gas is presented. Commercial sorbent processes are described along with the chemistry of the various sorbent-mercury interactions. Novel sorbents for removing mercury from flue gas are suggested. Since activated carbons are expensive, alternate sorbents and/or improved activated carbons are needed. Because of their lower cost, sorbent development work can focus on base metal oxides and halides. Additionally, the long-term sequestration of the mercury on the sorbent needs to be addressed. Contacting methods between the flue gas and the sorbent also merit investigation.

Remediation of saline-sodic soil with flue gas desulfurization gypsum in a reclaimed tidal flat of southeast China.

Science.gov (United States)

Mao, Yumei; Li, Xiaping; Dick, Warren A; Chen, Liming

2016-07-01

Salinization and sodicity are obstacles for vegetation reconstruction of coastal tidal flat soils. A study was conducted with flue gas desulfurization (FGD)-gypsum applied at rates of 0, 15, 30, 45 and 60Mg/ha to remediate tidal flat soils of the Yangtze River estuary. Exchangeable sodium percentage (ESP), exchangeable sodium (ExNa), pH, soluble salt concentration, and composition of soluble salts were measured in 10cm increments from the surface to 30cm depth after 6 and 18months. The results indicated that the effect of FGD-gypsum is greatest in the 0-10cm mixing soil layer and 60Mg/ha was the optimal rate that can reduce the ESP to below 6% and decrease soil pH to neutral (7.0). The improvement effect was reached after 6months, and remained after 18months. The composition of soluble salts was transformed from sodic salt ions mainly containing Na(+), HCO3(-)+CO3(2-) and Cl(-) to neutral salt ions mainly containing Ca(2+) and SO4(2-). Non-halophyte plants were survived at 90%. The study demonstrates that the use of FGD-gypsum for remediating tidal flat soils is promising. Copyright © 2016. Published by Elsevier B.V.

Incineration and flue gas treatment technologies

International Nuclear Information System (INIS)

1997-01-01

The proceedings are presented of an international symposium on Incineration and Flue Gas Treatment Technologies, held at Sheffield University in July 1997. Papers from each of the six sessions cover the behaviour of particles in incinerator clean-up systems, pollution control technologies, the environmental performance of furnaces and incinerators, controlling nitrogen oxide emissions, separation processes during flue gas treatment and regulatory issues relating to these industrial processes. (UK)

Full scale calcium bromide injection with subsequent mercury oxidation and removal within wet flue gas desulphurization system: Experience at a 700 MW coal-fired power facility

Science.gov (United States)

Berry, Mark Simpson

The Environmental Protection Agency promulgated the Mercury and Air Toxics Standards rule, which requires that existing power plants reduce mercury emissions to meet an emission rate of 1.2 lb/TBtu on a 30-day rolling average and that new plants meet a 0.0002 lb/GWHr emission rate. This translates to mercury removals greater than 90% for existing units and greater than 99% for new units. Current state-of-the-art technology for the control of mercury emissions uses activated carbon injected upstream of a fabric filter, a costly proposition. For example, a fabric filter, if not already available, would require a 200M capital investment for a 700 MW size unit. A lower-cost option involves the injection of activated carbon into an existing cold-side electrostatic precipitator. Both options would incur the cost of activated carbon, upwards of 3M per year. The combination of selective catalytic reduction (SCR) reactors and wet flue gas desulphurization (wet FGD) systems have demonstrated the ability to substantially reduce mercury emissions, especially at units that burn coals containing sufficient halogens. Halogens are necessary for transforming elemental mercury to oxidized mercury, which is water-soluble. Plants burning halogen-deficient coals such as Power River Basin (PRB) coals currently have no alternative but to install activated carbon-based approaches to control mercury emissions. This research consisted of investigating calcium bromide addition onto PRB coal as a method of increasing flue gas halogen concentration. The treated coal was combusted in a 700 MW boiler and the subsequent treated flue gas was introduced into a wet FGD. Short-term parametric and an 83-day longer-term tests were completed to determine the ability of calcium bromine to oxidize mercury and to study the removal of the mercury in a wet FGD. The research goal was to show that calcium bromine addition to PRB coal was a viable approach for meeting the Mercury and Air Toxics Standards rule

Method of treating final products from flue gas desulfurization

International Nuclear Information System (INIS)

Bloss, W.; Mohn, U.

1984-01-01

A method of treating final products from a flue gas desulfurization. The flue gas desulfurization is carried out by the absorption of sulfur oxide in a spray dryer with a suspension which contains lime, or in a reactor with a dry, fine-grained, absorbent which contains lime. Prior to desulfurization, the fly ash carried along by the flue gas which is to be desulfurized is separated entirely, partially, or not at all from the flue gas, and the final products from the flue gas desulfurization, prior to any further treatment thereof, amount to 1-99% by weight, preferably 1-70% by weight, of fly ash, and 1-99% by weight, preferably 30-99% by weight, of the sum of the desulfurization products, preferably calcium sulfite hemihydrate, and/or calcium sulfite, and/or calcium sulfate dyhydrate, and/or calcium sulfate hemihydrate, and/or calcium sulfate, as well as residue of the absorbent. The reduction of the amount of calcium sulfite is implemented by a dry oxidation with air

Determination of Penetration Depth of 800 keV Electron Beam into Coal Fired Power Plant Flue Gas at in a Electron Beam Machine Flue Gas Treatment System

International Nuclear Information System (INIS)

Rany Saptaaji

2008-01-01

Penetration depth calculation of 800 keV electron beam into flue gas from coal fired power plan is presented in this paper. Electron Beam for Flue Gas Treatment (EB-FGT) is a dry treatment process using electron beam to simultaneously reduce SO 2 and NO x . Flue gas irradiation produces active radicals and then reaction with SO 2 and NO x produces nitrate acid and sulphate acid. Process vessel is needed in this process as reaction container of flue gas with electron beam. The calculation of electron beam penetration depth into flue gas is used to determine the process vessel dimension. The result of calculation of optimum penetration depth of 800 keV electron beam into flue gas is 188.67 cm. (author)

Oxidation of FGD-CaSO{sub 3} and effect on soil chemical properties when applied to the soil surface

Energy Technology Data Exchange (ETDEWEB)

Liming Chen; Cliff Ramsier; Jerry Bigham; Brian Slater; David Kost; Yong Bok Lee; Warren A. Dick [Ohio State University, Wooster, OH (United States). School of Environment and Natural Resources

2009-07-15

Use of high-sulfur coal for power generation in the United States requires the removal of sulfur dioxide (SO{sub 2}) produced during burning in order to meet clean air regulations. If SO{sub 2} is removed from the flue gas using a wet scrubber without forced air oxidation, much of the S product created will be sulfite (SO{sub 3}{sup 2-}). Plants take up S in the form of sulfate (SO{sub 2}{sup 2-}). Sulfite may cause damage to plant roots, especially in acid soils. For agricultural uses, it is thought that SO{sub 4}{sup 2-} in flue gas desulfurization (FGD) products must first oxidize to SO{sub 4}{sup 2-} in soils before crops are planted. However, there is little information about the oxidation of SO{sub 3}{sup 2-} in FGD product to SO{sub 4}{sup 2-} under field conditions. An FGD-CaSO{sub 3} was applied at rates of 0, 1.12, and 3.36 Mg ha{sup -1} to the surface of an agricultural soil (Wooster silt loam, Oxyaquic Fragiudalf). The SO{sub 4}{sup 2-} in the surface soil (0-10 cm) was analyzed on days 3, 7, 17, 45, and 61. The distribution of SO{sub 4}{sup 2-} and Ca in the 0-90 cm soil layer was also determined on day 61. Results indicated that SO{sub 3}{sup 2-} in the FGD-CaSO{sub 3} rapidly oxidized to SO{sub 4}{sup 2-} on the field surface during the first week and much of the SO{sub 4}{sup 2-} and Ca moved downward into the 0-50 cm soil layer during the experimental period of two months. It is safe to grow plants in soil treated with FGD-CaSO{sub 3} if the application is made at least three days to several weeks before planting. 20 refs., 6 figs., 4 tabs.

Evaluation of potential for mercury volatilization from natural and FGD gypsum products using flux-chamber tests.

Science.gov (United States)

Shock, Scott S; Noggle, Jessica J; Bloom, Nicholas; Yost, Lisa J

2009-04-01

Synthetic gypsum produced by flue-gas desulfurization (FGD) in coal-fired power plants (FGD gypsum) is put to productive use in manufacturing wallboard. FGD gypsum wallboard is widely used, accounting for nearly 30% of wallboard sold in the United States. Mercury is captured in flue gas and thus is one of the trace metals present in FGD gypsum; raising questions about the potential for mercury exposure from wallboard. Mercury is also one of the trace metals present in "natural" mined gypsum used to make wall board. Data available in the literature were not adequate to assess whether mercury in wallboard from either FGD or natural gypsum could volatilize into indoor air. In this study, mercury volatilization was evaluated using small-scale (5 L) glass and Teflon flux chambers, with samples collected using both iodated carbon and gold-coated sand traps. Mercury flux measurements made using iodated carbon traps (n=6) were below the detection limit of 11.5 ng/m2-day for all natural and synthetic gypsum wallboard samples. Mercury flux measurements made using gold-coated sand traps (n=6) were 0.92 +/- 0.11 ng/m2-day for natural gypsum wallboard and 5.9 +/- 2.4 ng/m2-day for synthetic gypsum wallboard. Room air mercury concentrations between 0.028 and 0.28 ng/m3 and between 0.13 and 2.2 ng/m3 were estimated based on the flux-rate data for natural and synthetic gypsum wallboard samples, respectively, and were calculated assuming a 3 m x 4 m x 5 m room, and 10th and 90th percentile air exchange rates of 0.18/hour and 1.26/hour. The resulting concentration estimates are well below the U.S. Environmental Protection Agency (EPA) reference concentration for indoor air elemental mercury of 300 ng/m3 and the Agency for Toxic Substances and Disease Registry minimal risk level (MRL) of 200 ng/m3. Further, these estimates are below background mercury concentrations in indoor air and within or below the range of typical background mercury concentrations in outdoor air.

Factors involved in the selection of limestone reagents for use in wet FGD systems

International Nuclear Information System (INIS)

Jarvis, J.B.; Roothaan, E.S.; Meserole, F.B.; Owens, D.R.

1992-01-01

With recent activity in the design and construction of retrofit flue gas desulfurization (FGD) systems, many utilities are faced with the task of selecting limestones which will allow FGD systems to function as designed, and at the same time, provide cost-effective operation. The Electric Power Research Institute (EPRI) has sponsored research to identify factors which should be considered in the reagent selection process. A set of capabilities has been developed which is currently being employed to assist six utilities in selecting cost-effective reagent sources. The major elements in the selection package consist of an analytical characterization of candidate limestones; grindability, reactivity, and magnesium availability testing; and performance modeling utilizing EPRI's FGD PRocess Integration and Simulation Model (FGDPRISM). The results from these measurements are used to perform a site-specific economic analysis which can be used to rank the candidate limestones and quantify the impact of various limestone properties on plant operating costs. This paper includes a description of each element in the selection package along with a review of current research activities aimed at improving predictions of limestone reactivity and magnesium availability. An example is presented which illustrates how reactivity and magnesium availability affect both the performance of an FGD system and plant operating costs

Flue gas injection into gas hydrate reservoirs for methane recovery and carbon dioxide sequestration

International Nuclear Information System (INIS)

Yang, Jinhai; Okwananke, Anthony; Tohidi, Bahman; Chuvilin, Evgeny; Maerle, Kirill; Istomin, Vladimir; Bukhanov, Boris; Cheremisin, Alexey

2017-01-01

Highlights: • Flue gas was injected for both methane recovery and carbon dioxide sequestration. • Kinetics of methane recovery and carbon dioxide sequestration was investigated. • Methane-rich gas mixtures can be produced inside methane hydrate stability zones. • Up to 70 mol% of carbon dioxide in the flue gas was sequestered as hydrates. - Abstract: Flue gas injection into methane hydrate-bearing sediments was experimentally investigated to explore the potential both for methane recovery from gas hydrate reservoirs and for direct capture and sequestration of carbon dioxide from flue gas as carbon dioxide hydrate. A simulated flue gas from coal-fired power plants composed of 14.6 mol% carbon dioxide and 85.4 mol% nitrogen was injected into a silica sand pack containing different saturations of methane hydrate. The experiments were conducted at typical gas hydrate reservoir conditions from 273.3 to 284.2 K and from 4.2 to 13.8 MPa. Results of the experiments show that injection of the flue gas leads to significant dissociation of the methane hydrate by shifting the methane hydrate stability zone, resulting in around 50 mol% methane in the vapour phase at the experimental conditions. Further depressurisation of the system to pressures well above the methane hydrate dissociation pressure generated methane-rich gas mixtures with up to 80 mol% methane. Meanwhile, carbon dioxide hydrate and carbon dioxide-mixed hydrates were formed while the methane hydrate was dissociating. Up to 70% of the carbon dioxide in the flue gas was converted into hydrates and retained in the silica sand pack.

Pilot test of flue gas treatment by electron beam

International Nuclear Information System (INIS)

Tokunaga, Okihiro

1995-01-01

The development of the technology of the desulfurization and denitration for flue gas by using electron beam was started in Japan in 1970s, and since then, the development research for putting it to practical use and the basic research on the subjects which must be resolved for promoting the practical use have been advanced. Based on these results, the verifying test using a pilot scale plant was carried out from 1991 to 1994 for the treatment of coal-burning flue gas, municipal waste-burning flue gas and highway tunnel exhaust gas. The operation of the pilot plant was already finished, and the conceptual design of a practical scale plant based on the results and the assessment of the economical efficiency were performed. As for the coal-burning flue gas treatment by using electron beam, the basic test, the pilot test and the conceptual design of a practical scale plant and the assessment of the economical efficiency are reported. As for the municipal waste-burning flue gas treatment by using electron beam, the basic test and the pilot test are reported. Also the pilot test on the denitration of exhaust gas in highway tunnels in reported. In Poland, the pilot test on the treatment of flue gas in coal-burning thermal power stations is carried out. In Germany, the technical development for cleaning the air contaminated by volatile organic compounds by electron beam irradiation is advanced. (K.I.)

Mollier-h,x diagram for moist flue gas

Energy Technology Data Exchange (ETDEWEB)

Mueller, H; Hultsch, T; Suder, M

1984-07-01

Diagrams and formulae are presented for calculation of enthalpy and moisture content of flue gas from brown coal, heating oil, black coal and brown coal briquet combustion. The enthalpy (in kJ/kg) and moisture (g/kg) diagrams were established by computer graphics for pressure 0.1 MPa. A further diagram is provided for enthalpy and flue gas moisture, varying the combustion air supply according to coal dust and to grate firing. These thermodynamic calculations are regarded as significant for assessing methods of flue gas cooling below the moisture dew point and for waste heat recovery. 3 references.

Permitting and solid waste management issues for the Bailly Station wet limestone Advanced Flue Gas Desulfurization (AFGD) system

International Nuclear Information System (INIS)

Bolinsky, F.T.; Ross, J.; Dennis, D.S.

1991-01-01

Pure Air (a general partnership between Air Products and Chemicals, Inc., and Mitsubishi Heavy Industries America, Inc.). is constructing a wet limestone co-current advanced flue gas desulfurization (AFGD) system that has technological and commercial advantages over conventional FGD systems in the United States. The AFGD system is being installed at the Northern Indiana Public Service Company's Bailly Generating Station near Gary, Indiana. The AFGD system is scheduled to be operational by the Summer, 1992. The AFGD system will remove at least 90 percent of the sulfur dioxide (SO 2 ) in the flue gas from Boilers 7 and 8 at the Station while burning 3.2 percent sulfur coal. Also as part of testing the AFGD system, 95 percent removal of SO 2 will be demonstrated on coals containing up to 4.5 percent sulfur. At the same time that SO 2 is removed from the flue gas, a gypsum by-product will be produced which will be used for wallboard manufacturing. Since the AFGD system is a pollution control device, one would expect its installation to be received favorably by the public and regulatory agencies. Although the project was well received by regulatory agencies, on public group (Save the Dunes Council) was initially concerned since the project is located adjacent to the Indiana Dunes National Lakeshore. The purpose of this paper is to describe the project team's experiences in obtaining permits/approvals from regulatory agencies and in dealing with the public. 1 ref., 1 fig., 2 tabs

Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

Science.gov (United States)

Zhong, Shiyun; Ni, Kun; Li, Jinmei

2012-07-01

A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

Land application uses of dry FGD by-products. [Quarterly] report, July 1, 1993--September 30, 1993

Energy Technology Data Exchange (ETDEWEB)

Dick, W.A.; Beeghly, J.H.

1993-12-31

Reclamation of mine-sites with acid overburden requires the use of alkaline amendments and represents a potential high-volume use of alkaline dry flue gas desulfurization (FGD) by products. In a greenhouse study, 25-cm columns of acid mine spoil were amended with two FGD by-products; lime injection multistage burners (LIMB) fly ash or pressurized fluidized bed (PFBC) fly ash at rates of 0, 4, 8, 16, and 32% by weight (0, 40, 80, 160, and 320 tons/acre). Amended spoil was covered with 20 cm of acid topsoil amended with the corresponding FGD by-product to pH 7. Column leachate pH increased with FGD amendment rate while leachate Fe, Mn, and Zn decreased, Leachate Ca, S, and Mg decreased with LIMB amendment rate and increased with PFBC amendment. Leachate concentrations of regulated metals were decreased or unaffected by FGD amendment except for Se which was increased by PFBC. Spoil pH was increased up to 8.9 by PFBC, and up to 9.2 by LIMB amendment. Spoil pH also increased with depth with FGD amendments of 16 and 32%, Yield of fescue was increased by FGD amendment of 4 to 8%. Plant tissue content of most elements was unaffected by FGD amendment rate, and no toxicity symptoms were observed. Plant Ca and Mg were increased by LIMB and PFBC respectively, while plant S, Mn and Sr were decreased. Plant Ca and B was increased by LIMB, and plant Mg and S by PFBC amendment. These results indicate dry FGD by-products are effective in ameliorating acid, spoils and have a low potential for creating adverse environmental impacts.

Factors affecting the precipitation of pure calcium carbonate during the direct aqueous carbonation of flue gas desulfurization gypsum

International Nuclear Information System (INIS)

Song, Kyungsun; Jang, Young-Nam; Kim, Wonbaek; Lee, Myung Gyu; Shin, Dongbok; Bang, Jun-Hwan; Jeon, Chi Wan; Chae, Soo Chun

2014-01-01

The mineral carbonation of FGD (flue gas desulfurization) gypsum was carried out through CO 2 sorption into ammonia solution containing FGD gypsum. High-purity calcium carbonate was precipitated from DCC (dissolved calcium carbonate) solution which was extracted during the induction period. The factors affecting the preparation of pure calcium carbonate were examined under the following conditions: CO 2 flow rate (1–3 L/min), ammonia content (4–12%), and S/L (solid-to-liquid) ratio (5–300 g/L). X-Ray diffraction study revealed that the PCC (precipitated calcium carbonate) was round-shaped vaterite. The induction time for PCC decreased as the CO 2 flow rate increased. The maximum formation efficiency for pure PCC was seen to increase linearly with the ammonia content. The formation efficiency for pure PCC was the highest (90%) for S/L ratio of 5 g/L but it decreased as S/L ratio increased. On the other hand, S/L ratio didn't affect the maximum solubility limit of DCC. It is believed that the pure PCC would add an economic value to the FGD gypsum carbonation for industrial CO 2 sequestration. - Highlights: • Pure and white CaCO 3 was synthesized using induction period during direct carbonation of FGD gypsum. • Its formation efficiency was increased with ammonia content but decreased with solid-to-liquid ratio. • This method is expected to extend to other industrial CO 2 sequestration for the enhanced economic value of precipitated CaCO 3

An innovative process for simultaneous removal of CO2 and SO2 from flue gas of a power plant by energy integration

International Nuclear Information System (INIS)

Yu, Y.S.; Li, Y.; Li, Q.; Jiang, J.; Zhang, Z.X.

2009-01-01

With the fast development of the society, the amount of carbon dioxide has been increased enormously in the atmosphere all over the world, which has already endangered the survival of human being. More and more people or organizations are studying new technologies to reduce the cost of capturing CO 2 . The recovery and sequestration of CO 2 from flue gas of the power plant is regarded as a feasible way to mitigate the greenhouse gas emissions. Therefore, the process of recovering carbon dioxide by chemical absorption with monoethanolamine (MEA) in industry was emphatically described in this paper. Based on energy integration, a coupled process was proposed which included MEA absorption of CO 2 and SO 2 , and the heat recovery from the flue gas's waste heat recovery unit and compressor inter-stage cooling unit. Compared the innovative process with an original process, 9% of thermal energy could be reduced in the new flowsheet. Meanwhile decarbonization and desulphurization could be carried on in the absorber simultaneously without the usual wet flue gas desulphurization (FGD) system. An exergy analysis model was established and validated by the literature data with a deviation less than 5.40%. The exergy results indicated that the exergy loss of the improved process was 15.48-20.75% less than that of the original one, which proved that the innovative process was reasonable and effective from the perspective of energy utilization.

Overview of flue gas treatment in Brazil

International Nuclear Information System (INIS)

Calvo, W.A.P.; Duarte, C.L.; Omi, N.M.; Poli, D.C.R.; Lima, W.

2011-01-01

The coal mines in Brazil are primarily located in southern part areas. The total coal reserves are approximately 32.8 billions tons, 89% of which are located in Rio Grande do Sul state. The Brazilian agriculture potentiality is very high, mainly due to the availability of flat land and the existence of industrial capacity to supply the main fertilizers needs. Electron beam flue gas treatment process ensures simultaneous removal of SO 2 and NO X from flue gases by single process, requiring no additional wastewater treatment system and can produce useful nitrogen fertilizer consisting of ammonium sulfate (NH 4 ) 2 SO 4 and ammonium nitrate NH 4 NO 3 as by-products. During the TC Project BRA/8/021 - Pilot Plant for Electron Beam Purification of Flue Gas supported by IAEA (1995-1996), a laboratory facility for electron beam flue gas treatment was set at IPEN. In 1997, an official request from Brazilian Government, Ministry of Science & Technology (MCT) and IPEN was made for the Japan Consulting Institute (JCI) to prepare feasibility studies of air pollution control by electron beam flue gas treatment in three power generation companies. These companies are responsible for the power generation, the transmission and the supply of electricity to Brazil: Jorge Lacerda – Eletrosul Centrais Eletricas do Sul do Brasil S.A., Presidente Medici – Companhia Estadual de Energia Eletrica (CEEE) and Piratininga – AES Eletropaulo Thermal Power Plants. (author)

Overview of flue gas treatment in Brazil

Energy Technology Data Exchange (ETDEWEB)

Calvo, W. A.P.; Duarte, C. L.; Omi, N. M. [National Nuclear Energy Commission (CNEN), Institute for Nuclear and Energy Research (IPEN), Radiation Technology Center - CTR, Sao Paulo (Brazil); Poli, D. C.R.; Lima, W. [National Nuclear Energy Commission (CNEN), Institute for Nuclear and Energy Research (IPEN), Cyclotron Accelerator Center - CAC, Sao Paulo (Brazil)

2011-07-01

The coal mines in Brazil are primarily located in southern part areas. The total coal reserves are approximately 32.8 billions tons, 89% of which are located in Rio Grande do Sul state. The Brazilian agriculture potentiality is very high, mainly due to the availability of flat land and the existence of industrial capacity to supply the main fertilizers needs. Electron beam flue gas treatment process ensures simultaneous removal of SO{sub 2} and NO{sub X} from flue gases by single process, requiring no additional wastewater treatment system and can produce useful nitrogen fertilizer consisting of ammonium sulfate (NH{sub 4}){sub 2}SO{sub 4} and ammonium nitrate NH{sub 4}NO{sub 3} as by-products. During the TC Project BRA/8/021 - Pilot Plant for Electron Beam Purification of Flue Gas supported by IAEA (1995-1996), a laboratory facility for electron beam flue gas treatment was set at IPEN. In 1997, an official request from Brazilian Government, Ministry of Science & Technology (MCT) and IPEN was made for the Japan Consulting Institute (JCI) to prepare feasibility studies of air pollution control by electron beam flue gas treatment in three power generation companies. These companies are responsible for the power generation, the transmission and the supply of electricity to Brazil: Jorge Lacerda – Eletrosul Centrais Eletricas do Sul do Brasil S.A., Presidente Medici – Companhia Estadual de Energia Eletrica (CEEE) and Piratininga – AES Eletropaulo Thermal Power Plants. (author)

Flue Gas Desulphurization Processes

International Nuclear Information System (INIS)

Aly, A.I.M.; Halhouli, K.A.; Abu-Ashur, B.M.

1999-01-01

Flue gas desulphurization process are discussed. These processes can be grouped into non-regenerable systems and regenerable systems. The non-regenerable systems produce a product which is either disposed of as waste or sold as a by-product e.g. lime/limestone process. While in the regenerable systems, e.g. Wellman-Lord process, the SO 2 is regenerated from the sorbent(sodium sulphite), which is returned to absorb more SO 2 . Also a newer technology for flue gas desulphurization is discussed. The Ispra process uses bromine as oxidant, producing HBr, from which bromine is regenerated by electrolysis. The only by-products of this process are sulphuric acid and hydrogen, which are both valuable products, and no waste products are produced. Suggested modifications on the process are made based on experimental investigations to improve the efficiency of the process and to reduce its costs

Effects of simulated flue gas on components of Scenedesmus raciborskii WZKMT.

Science.gov (United States)

Li, Xie-kun; Xu, Jing-liang; Guo, Ying; Zhou, Wei-zheng; Yuan, Zhen-hong

2015-08-01

Scenedesmus raciborskii WZKMT cultured with simulated flue gas was investigated. Cellular components, including total sugar, starch, chlorophyll, protein and lipid, were compared between simulated flue gas and 7% (v/v) CO2. Dissolution of SO2 and NO in simulated flue gas led to pH decrease and toxicity to microalgae cells. Furthermore, the death or aging of microalgae cells reduced the buffer capacity and caused decrease of simulated flue gas absorption. With 7% CO2, the highest total sugar and starch content could attain to 66.76% and 53.16%, respectively, which indicated S. raciborskii WZKMT is a desired feedstock candidate for bioethanol production. Microalgae growth and starch accumulation was inhibited, while cells produced more chlorophyll, protein and lipid when simulated flue gas was the carbon source. Fatty acids composition analysis indicated that there was no significant distinction on fatty acids relative content (fatty acid/TFA) between cells aerated using simulated flue gas and 7% CO2. Copyright © 2015 Elsevier Ltd. All rights reserved.

Beneficial reuse of FGD material in the construction of low permeability liners: Impacts on inorganic water quality constituents

Energy Technology Data Exchange (ETDEWEB)

Cheng, C.M.; Tu, W.; Zand, B.; Butalia, T.; Wolfe, W.; Walker, H. [Ohio State University, Columbus, OH (United States)

2007-05-15

In this paper, we examine the water quality impacts associated with the reuse of fixated flue gas desulfurization (FGD) material as a low permeability liner for agricultural applications. A 0.457-m-thick layer of fixated FGD material from a coal-fired power plant was utilized to create a 708 m{sup 2} swine manure pond at the Ohio Agricultural Research and Development Center Western Branch in South Charleston, Ohio. To assess the effects of the fixated FGD material liner, water quality samples were collected over a period of 5 years from the pond surface water and a sump collection system beneath the liner. Water samples collected from the sump and pond surface water met all Ohio nontoxic criteria, and in fact, generally met all national primary and secondary drinking water standards. Furthermore it was found that hazardous constituents (i.e., As, B, Cr, Cu, and Zn) and agricultural pollutants (i.e., phosphate and ammonia) were effectively retained by the FGD liner system. The retention of As, B, Cr, Cu, Zn, and ammonia was likely due to sorption to mineral components of the FGD liner, while Ca, Fe, and P retention were a result of both sorption and precipitation of Fe- and Ca-containing phosphate solids.

Fundamental mechanisms in flue-gas conditioning. Topical report No. 1, Literature review and assembly of theories on the interactions of ash and FGD sorbents

Energy Technology Data Exchange (ETDEWEB)

Dahlin, R.S.; Vann Bush, P.; Snyder, T.R.

1992-01-09

The overall goal of this research project is to formulate a mathematical model of flue gas conditioning. This model will be based on an understanding of why ash properties, such as cohesivity and resistivity, are changed by conditioning. Such a model could serve as a component of the performance models of particulate control devices where flue gas conditioning is used. There are two specific objectives of this research project, which divide the planned research into two main parts. One part of the project is designed to determine how ash particles are modified by interactions with sorbent injection processes and to describe the mechanisms by which these interactions affect fine particle collection. The objective of the other part of the project is to identify the mechanisms by which conditioning agents, including chemically active compounds, modify the key properties of fine fly ash particles.

Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

International Nuclear Information System (INIS)

Zhong Shiyun; Ni Kun; Li Jinmei

2012-01-01

Highlights: ► The mortar with uncalcined FGD gypsum has suitable workability. ► The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. ► The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. ► The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C–S–H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563–938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO 4 2- from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO 4 2- releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO 4 2- from the mortar with 20% FGD gypsum is 9200 mg·m −2 , which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.

Improvements in or relating to handling of flue gas

International Nuclear Information System (INIS)

Ingham, R.V.

1986-01-01

The patent describes improvements in the method for handling flue gas from the burning of fossil fuels. The method relates to cleaning the flue gas, from which the sulphur compounds are removed. The gas in then heated by heat derived from a nuclear source, which may be nuclear waste. The heat treatment gives efficient atmospheric dispersion from the chimney. (U.K.)

Flue gas cleaning chemistry

Energy Technology Data Exchange (ETDEWEB)

Gutberlet, H [VEBA Kraftwerke Ruhr AG, Gelsenkirchen (Germany)

1996-12-01

The introduction of modern flue gas cleaning technology into fossil-fueled power stations has repeatedly confronted the power station chemists with new and interesting problems over the last 15 - 20 years. Both flue gas desulphurization by lime washing and catalytic removal of nitrogen oxides are based on simple basic chemical reactions. Owing to the use of readily available starting materials, the production of safe, useful end products and, last but not least, the possibility of implementing all this on an industrial scale by means of efficient process engineering, limestone desulphurization and catalytic removal of nitrogen oxides dominate the world market and, little by little, are becoming still more widespread. The origin and thus the quality of fuels and starting materials, the firing method, the mode of operation and engineering peculiarities in each plant interact in a complex manner. Simple cause/effect relationships are frequently incapable of explaining phenomena; thinking in complex interrelationships is needed. (EG)

Incorporating full-scale experience into advanced limestone wet FGD designs

International Nuclear Information System (INIS)

Rader, P.C.; Bakke, E.

1992-01-01

Utilities choosing flue gas desulfurization as a strategy for compliance with Phase I of the 1990 Clean Air Act Amendments will largely turn to limestone wet scrubbing as the most cost-effective, least-risk option. State-of-the-art single absorber wet scrubbing systems can be designed to achieve: SO 2 removal efficiencies in excess of 95 %, system availabilities in excess of 98%, and byproducts which can be marketed or land filled. As a result of varying fuel characteristics, site considerations, and owner preferences, FGD plants for large central power stations are typically custom-designed. To avoid the risks associated with new, first-of-a-kind technologies, utilities have preferred to purchase FGD systems from suppliers with proven utility experience and reference plants as close as possible to the design envisioned. As the market for FGD systems is regulatory driven, the demand has shifted geographically in response to national environmental policies. Although limestone wet scrubbing has emerged as the overwhelming choice for SO 2 emission control in coal-fired power stations, the technology has evolved and been adapted to suit local and regional technical and economic situations. Global suppliers are able to benefit from experience and technological advances in the world market. With market units in the U.S., Denmark, Italy, Sweden, and Germany active in the design and supply of wet FGD plants, ABB has a unique ability to incorporate knowledge and experience gained throughout the industrialized world to acid rain retrofit projects in the U.S. This paper describes the design of advanced limestone wet scrubbing systems for application to acid rain retrofits. Specifically, the evolution of advanced design concepts from a global experience base is discussed

Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup

International Nuclear Information System (INIS)

Kawamura, K.

1984-01-01

The present development status of the electron-beam flue gas treatment process, which is a dry process capable of removing SOx and NOx simultaneously, is described. The most advanced demonstration of this process was accomplished with a pilot plant in Japan where the maximum gas flow rate of 10,000 Nm 3 /h of an iron-ore sintering machine flue gas was successfully treated. The byproduct produced in this process is collected as a dry powder which is a mixture of ammonia sulfate and ammonium nitrate and is saleable as a fertilizer or a fertilizer component. A preliminary economic projection showed that this process costs less than the lime scrubber which removes SOx but does not remove NOx. Tests using simulated coal combustion gases suggest that this process will be applicable to coal-fired boiler flue gas treatment as well. However, tests on actual coal-fired flue gases are still required for commercial application decisions. A process development unit program consisting of the design, construction and testing of actual coal-fired power station flue gases is underway in the U.S.A. The design and engineering of the test plant is far advanced and the construction phase will be launched in the very near future. (author)

Land application uses for dry FGD by-products. Phase 1, [Annual report], December 1, 1991--November 30, 1992

Energy Technology Data Exchange (ETDEWEB)

Bigham, J.; Dick, W.; Forster, L.; Hitzhusen, F.; McCoy, E.; Stehouwer, R.; Traina, S.; Wolfe, W. [Ohio State Univ., Columbus, OH (United States); Haefner, R. [Geological Survey, Columbus, OH (United States). Water Resources Div.

1993-04-01

The 1990 amendments to the Clean Air Act have spurred the development of flue gas desulfurization (FGD) processes, several of which produce a dry, solid by-product material consisting of excess sorbent, reaction products containing sulfates and sulfites, and coal fly ash. Presently FGD by-product materials are treated as solid wastes and must be landfilled. However, landfill sites are becoming more scarce and tipping fees are constantly increasing. It is, therefore, highly desirable to find beneficial reuses for these materials provided the environmental impacts are minimal and socially acceptable. Phase 1 results of a 4 and 1/2 year study to demonstrate large volume beneficial uses of FGD by-products are reported. The purpose of the Phase 1 portion of the project was to characterize the chemical, physical, mineralogical and engineering properties of the FGD by-product materials obtained from various FGD technologies being developed in the state of Ohio. Phase 1 also involved the collection of baseline economic data related to the beneficial reuse of these FGD materials. A total of 58 samples were collected and analyzed. In summary Phase 1 results revealed that FGD by-product materials are essentially coal fly ash materials diluted with unreacted sorbent and reaction products. High volume beneficial reuses will depend on the economics of their substituting for existing materials for various types of applications (e.g. as an agricultural liming material, soil borrow for highway embankment construction, and reclamation of active and abandoned surface coal mines). Environmental constraints to the beneficial reuse of dry FGD byproduct materials, based on laboratory and leachate studies, seem to be less than for coal fly ash.

LIFAC flue gas desulfurization process an alternative SO{sub 2} control strategy

Energy Technology Data Exchange (ETDEWEB)

Patel, J.G. [Tampella Power Corp., Atlanta, GA (United States); Vilala, J. [Tampella Power Inc., Tampere (Finland)

1995-12-01

This paper discusses the results from two recently completed LIFAC flue gas desulfurization plants - 300 MW Shand lignite powered station owned by Saskatchewan Power Corporation and 60 MW Whitewater Valley high sulfur coal fired station owned by Richmond Powerand Light. LIFACis a dry FGD process in which limestone is injected into the upper regions of the boiler furnace and an activation reactor is used to humidify the unreacted limestone to achieve additional sulfur capture. The performance in both plants indicates that 70 to 80% sulfur is removed at a Ca/S ratio of 2. Cost performance data from these plants has shown that LI FAC both on construction cost and $/ton SO{sub 2} removed basis is very cost competitive compared to other SO{sub 2} control technologies. The Richmond plant has been realized under the auspices of the U.S. Department of Energy`s Clean Coal Technology program. The Shand plant is the first commercial installation in North America. The paper also discusses highlights of operating and maintenance experience, availability and handling of the solid waste product.

Development of electron beam flue gas treatment technology

International Nuclear Information System (INIS)

Tanaka, T.

1995-01-01

The electron beam flue gas treatment technology is expected to bring many advantages such as the simultaneous reduction of SO x and NO x emissions, a dry process without waste water, valuable fertilizer byproducts, etc. In order to verify the feasibility and performances of the process, a practical application test is carried out with a pilot plant which treats the actual flue gas from a coal-fired boiler. Results are presented. 4 figs., 2 tabs

Coal fired flue gas mercury emission controls

International Nuclear Information System (INIS)

Wu, Jiang; Pan, Weiguo; Cao, Yan; Pan, Weiping

2015-01-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Coal fired flue gas mercury emission controls

Energy Technology Data Exchange (ETDEWEB)

Wu, Jiang; Pan, Weiguo [Shanghai Univ. of Electric Power (China); Cao, Yan; Pan, Weiping [Western Kentucky Univ., Bowling Green, KY (United States)

2015-05-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Implications of moisture content determination in the environmental characterisation of FGD gypsum for its disposal in landfills

Energy Technology Data Exchange (ETDEWEB)

Alvarez-Ayuso, E. [Department of Environmental Geology, Institute of Earth Sciences ' Jaume Almera' (CSIC), C/ Lluis Sole i Sabaris s/n, 08028 Barcelona (Spain)], E-mail: ealvarez@ija.csic.es; Querol, X. [Department of Environmental Geology, Institute of Earth Sciences ' Jaume Almera' (CSIC), C/ Lluis Sole i Sabaris s/n, 08028 Barcelona (Spain); Tomas, A. [Endesa Generacion, S.A., C/ Ribera de Loira 60, 28042 Madrid (Spain)

2008-05-01

The leachable contents of elements of environmental concern considered in the Council Decision 2003/33/EC on waste disposal were determined in flue gas desulphurisation (FGD) gypsum. To this end, leaching tests were performed following the standard EN-12457-4 which specifies the determination of the dry mass of the material at 105 deg. C and the use of a liquid to solid (L/S) ratio of 10 l kg{sup -1} dry matter. Additionally, leaching tests were also carried out taking into account the dry mass of the material at 60 deg. C and using different L/S ratios (2, 5, 8, 10, 15 and 20 l kg{sup -1} dry matter). It was found that the dry mass determination at 105 deg. C turns out to be inappropriate for FGD gypsum since at this temperature gypsum transforms into bassanite, and so, in addition to moisture content, crystalline water is removed. As a consequence the moisture content is overvalued (about 16%), what makes consider a lower L/S ratio than that specified by the standard EN-12457-4. As a result the leachable contents in FGD gypsum are, in general, overestimated, what could lead to more strict environmental requirements for FGD gypsum when considering its disposal in landfills, specially concerning those elements (e.g., F) risking the characterisation of FGD gypsum as a waste acceptable at landfills for non-hazardous wastes.

Simultaneous flue gas bioremediation and reduction of microalgal biomass production costs

Energy Technology Data Exchange (ETDEWEB)

Douskova, I.; Doucha, J.; Livansky, K.; Umysova, D.; Zachleder, V.; Vitova, M. [Academy of Sciences of the Czech Republic, Trebon (Czech Republic). Laboratory of Cell Cycles of Algae; Machat, J. [Masaryk University, Brno (Czech Republic). Research Centre for Environmental Chemistry and Ecotoxicology; Novak, P. [Termizo Inc., Liberec (Czech Republic)

2009-02-15

A flue gas originating from a municipal waste incinerator was used as a source of CO{sub 2} for the cultivation of the microalga Chlorella vulgaris, in order to decrease the biomass production costs and to bioremediate CO{sub 2} simultaneously. The utilization of the flue gas containing 10-13% ({nu}/{nu}) CO2 and 8-10% ({nu}/{nu}) O{sub 2} for the photobioreactor agitation and CO{sub 2} supply was proven to be convenient. The growth rate of algal cultures on the flue gas was even higher when compared with the control culture supplied by a mixture of pure CO{sub 2} and air (11% ({nu}/{nu}) CO{sub 2}). Correspondingly, the CO{sub 2} fixation rate was also higher when using the flue gas (4.4 g CO{sub 2} l{sup -1} 24 h{sup -1}) than using the control gas (3.0 g CO{sub 2} l{sup -1} 24 h{sup -1}). The toxicological analysis of the biomass produced using untreated flue gas showed only a slight excess of mercury while all the other compounds (other heavy metals, polycyclic aromatic hydrocarbons, polychlorinated dibenzodioxins and dibenzofurans, and polychlorinated biphenyls) were below the limits required by the European Union foodstuff legislation. Fortunately, extending the flue gas treatment prior to the cultivation unit by a simple granulated activated carbon column led to an efficient absorption of gaseous mercury and to the algal biomass composition compliant with all the foodstuff legislation requirements. (orig.)

Current status of electron beam treatment of flue gas in China

International Nuclear Information System (INIS)

Wang Zhiguang

2006-01-01

Fossil resource especially coal will remain the main energy resource in China over the next 3 ∼4 decades. Pollution of flue gas from fossil power station is one problem being desiderated to solve since 1990's. Electron beam treatment of flue gas as an advanced technique has been developed and used by some institutes and industries in China. The current status of flue gas treatment using electron beam and the development of electron accelerator in China are reviewed. (author)

Risk minimisation of FGD gypsum leachates by incorporation of aluminium sulphate

Energy Technology Data Exchange (ETDEWEB)

Alvarez-Ayuso, E. [Department of Environmental Geology, Institute of Earth Sciences ' Jaume Almera' (CSIC), C/ Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain); Department of Environmental Geochemistry, IRNASA, CSIC, Apto. 257, 37071 Salamanca (Spain)], E-mail: ealvarez@ija.csic.es; Querol, X. [Department of Environmental Geology, Institute of Earth Sciences ' Jaume Almera' (CSIC), C/ Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain); Ballesteros, J.C.; Gimenez, A. [Endesa Generacion, S.A., C/ Ribera de Loira, 60, 28042 Madrid (Spain)

2008-11-15

The incorporation of aluminium sulphate to (flue gas desulphurisation) FGD gypsum before its disposal was investigated as a way to minimise the risk supposed by the high fluoride content of its leachates. Using a bath method the kinetic and equilibrium processes of fluoride removal by aluminium sulphate were studied at fluoride/aluminium molar concentration (F/Al) ratios in the range 1.75 10{sup -2}-1.75 under the pH conditions (about 6.5) of FGD gypsum leachates. It was found that fluoride removal was a very fast process at any of the (F/Al) ratios subject of study, with equilibrium attained within the first 15 min of interaction. High decreases in solution fluoride concentrations (50-80%) were found at the equilibrium state. The use of aluminium sulphate in the stabilization of FGD gypsum proved to greatly decrease its fluoride leachable content (in the range 20-90% for aluminium sulphate doses of 0.1-5%, as determined by the European standard EN 12457-4). Such fluoride leaching minimisation assures the characterization of this by-product as a waste acceptable at landfills for non-hazardous wastes according to the Council Decision 2003/33/EC on waste disposal. Furthermore, as derived from column leaching studies, the proposed stabilization system showed to be highly effective in simulated conditions of disposal, displaying fluoride leaching reduction values about 55 and 80% for aluminium sulphate added amounts of 1 and 2%, respectively.

Flue gas recirculation to pellets burner

International Nuclear Information System (INIS)

Loefgren, B.E.; Blohm, T.

1999-05-01

The aim of this project has been to study the influence of flue gas recirculation on the combustion results. Primarily regarding the turbulence, stability and air surplus of the flame, but also the influence on environmental factors (CO and unburnt hydrocarbons). Also studied was the possibility of automatic control of the mixing of recirculating flue gases in the combustion process through the use of a λ-sond and O 2 control Project report from the program: Small scale combustion of biofuels. 9 figs, 8 tabs

Near-Zero Emissions Oxy-Combustion Flue Gas Purification

Energy Technology Data Exchange (ETDEWEB)

Minish Shah; Nich Degenstein; Monica Zanfir; Rahul Solunke; Ravi Kumar; Jennifer Bugayong; Ken Burgers

2012-06-30

The objectives of this project were to carry out an experimental program to enable development and design of near zero emissions (NZE) CO{sub 2} processing unit (CPU) for oxy-combustion plants burning high and low sulfur coals and to perform commercial viability assessment. The NZE CPU was proposed to produce high purity CO{sub 2} from the oxycombustion flue gas, to achieve > 95% CO{sub 2} capture rate and to achieve near zero atmospheric emissions of criteria pollutants. Two SOx/NOx removal technologies were proposed depending on the SOx levels in the flue gas. The activated carbon process was proposed for power plants burning low sulfur coal and the sulfuric acid process was proposed for power plants burning high sulfur coal. For plants burning high sulfur coal, the sulfuric acid process would convert SOx and NOx in to commercial grade sulfuric and nitric acid by-products, thus reducing operating costs associated with SOx/NOx removal. For plants burning low sulfur coal, investment in separate FGD and SCR equipment for producing high purity CO{sub 2} would not be needed. To achieve high CO{sub 2} capture rates, a hybrid process that combines cold box and VPSA (vacuum pressure swing adsorption) was proposed. In the proposed hybrid process, up to 90% of CO{sub 2} in the cold box vent stream would be recovered by CO{sub 2} VPSA and then it would be recycled and mixed with the flue gas stream upstream of the compressor. The overall recovery from the process will be > 95%. The activated carbon process was able to achieve simultaneous SOx and NOx removal in a single step. The removal efficiencies were >99.9% for SOx and >98% for NOx, thus exceeding the performance targets of >99% and >95%, respectively. The process was also found to be suitable for power plants burning both low and high sulfur coals. Sulfuric acid process did not meet the performance expectations. Although it could achieve high SOx (>99%) and NOx (>90%) removal efficiencies, it could not produce by

The benefits of flue gas recirculation in waste incineration.

Science.gov (United States)

Liuzzo, Giuseppe; Verdone, Nicola; Bravi, Marco

2007-01-01

Flue gas recirculation in the incinerator combustion chamber is an operative technique that offers substantial benefits in managing waste incineration. The advantages that can be obtained are both economic and environmental and are determined by the low flow rate of fumes actually emitted if compared to the flue gas released when recirculation is not conducted. Simulations of two incineration processes, with and without flue gas recirculation, have been carried out by using a commercial flowsheeting simulator. The results of the simulations demonstrate that, from an economic point of view, the proposed technique permits a greater level of energy recovery (up to +3%) and, at the same time, lower investment costs as far as the equipment and machinery constituting the air pollution control section of the plant are concerned. At equal treatment system efficiencies, the environmental benefits stem from the decrease in the emission of atmospheric pollutants. Throughout the paper reference is made to the EC legislation in the field of environmental protection, thus ensuring the general validity in the EU of the foundations laid and conclusions drawn henceforth. A numerical example concerning mercury emission quantifies the reported considerations and illustrates that flue gas recirculation reduces emission of this pollutant by 50%.

Flue gas condensing with heat pump; Roekgaskondensering med vaermepump

Energy Technology Data Exchange (ETDEWEB)

Axby, Fredrik; Pettersson, Camilla [Carl Bro Energikonsult AB, Malmoe (Sweden)

2004-11-01

Flue gas condensing is often both a technically and economically efficient method to increase the thermal efficiency in a plant using fuels with high moisture and/or high hydrogen content. The temperature of the return water in district heating systems in Sweden is normally 50 deg C, which gives quite high efficiency for a flue gas condenser. The flue gas after the flue gas condenser still contains energy that to some extent can be recovered by a combustion air humidifier or a heat pump. The object of this project is to technically and economically analyse flue gas condensing with heat pump. The aim is that plant owners get basic data to evaluate if a coupling between a flue gas condenser and a heat pump could be of interest for their plant. With a heat pump the district heating water can be 'sub cooled' to increase the heat recover in the flue gas condenser and thereby increase the total efficiency. The project is set up as a case study of three different plants that represent different types of technologies and sizes; Aabyverket in Oerebro, Amagerforbraending in Copenhagen and Staffanstorp district heating central. In this report a system with a partial flow through the condenser of the heat pump is studied. For each plant one case with the smallest heat pump and a total optimization regarding total efficiency and cost for investment has been calculated. In addition to the optimizations sensitivity analyzes has been done of the following parameters: Moisture in fuel; Type of heat pump; Temperature of the return water in the district heating system; and, Size of plant. The calculations shows that the total efficiency increases with about 6 % by the installation of the heat pump at a temperature of the return water in the district heating system of 50 deg C at Aabyverket. The cost for production of heat is just below 210 kr/MWh and the straight time for pay-off is 5,4 years at 250 kr/MWh in heat credit and at 300 kr/MWh in basic price for electricity. The

Structure optimization of CFB reactor for moderate temperature FGD

Energy Technology Data Exchange (ETDEWEB)

Li, Yuan; Zhang, Jie; Zheng, Kai; You, Changfu [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering; Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

2013-07-01

The gas velocity distribution, sorbent particle concentration distribution and particle residence time in circulating fluidized bed (CFB) reactors for moderate temperature flue gas desulfurization (FGD) have significant influence on the desulfurization efficiency and the sorbent calcium conversion ratio for sulfur reaction. Experimental and numerical methods were used to investigate the influence of the key reactor structures, including the reactor outlet structure, internal structure, feed port and circulating port, on the gas velocity distribution, sorbent particle concentration distribution and particle residence time. Experimental results showed that the desulfurization efficiency increased 5-10% when the internal structure was added in the CFB reactor. Numerical analysis results showed that the particle residence time of the feed particles with the average diameter of 89 and 9 {mu}m increased 40% and 17% respectively, and the particle residence time of the circulating particles with the average diameter of 116 {mu}m increased 28% after reactor structure optimization. The particle concentration distribution also improved significantly, which was good for improving the contact efficiency between the sorbent particles and SO{sub 2}. In addition, the optimization guidelines were proposed to further increase the desulfurization efficiency and the sorbent calcium conversion ratio.

Mineral concentrations of forage legumes and grasses grown in acidic soil amended with flue gas desulfurization products

Energy Technology Data Exchange (ETDEWEB)

Clark, R.B.; Baligar, V.C. [USDA ARS, Beltsville, MD (USA). Beltsville Agricultural Research Center West

2003-07-01

Considerable quantities of flue gas desulfurization products (FGDs) are generated when coal is burned for production of electricity, and these products have the potential to be reused rather than discarded. Use of FGDs as soil amendments could be important in overall management of these products, especially on acidic soils. Glasshouse studies were conducted to determine shoot concentrations of calcium (Ca), sulfur (S), potassium (K), magnesium (Mg), phosphorus (P), boron (B), zinc (Zn), copper (Cu), manganese (Mn), iron (Fe), aluminum (Al), sodium (Na), molybdenum (Mo), nickel (Ni), cadmium (Cd), chromium (Cr), and lead (Pb) in alfalfa (Medicago sativa), white clover (Trifolium repens), orchardgrass (Dacrylis glomerata), tall fescue (Festuca arundinacea), switchgrass (Panicum virgatum), and eastern gamagrass (Tripsacum dactyloides) grown in acidic (pH 4) soil (Typic Hapludult) amended with various levels of three FGDs and the control compounds CaCO{sub 3}, CaSO{sub 3}, and CaSO{sub 4}. Shoot concentrations of Ca, S, Mg, and B generally increased as levels of soil applied FGD increased. Concentrations of Mn, Fe, Zn, Cu were lower in shoots, especially when soil pH was high ({gt}7). Shoot concentrations of the trace elements Mo, Ni, Cd, Cr, and Pb were not above those reported as normal for foliage. Overall concentrations of most minerals remained near normal for shoots when plants were grown in FGD amended acidic soil.

Dosimetry for combustion flue gas treatment with electron beam

Energy Technology Data Exchange (ETDEWEB)

Mehta, K.; Bułka, S.; Sun, Y. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland)

2011-07-01

The electron beam treatment of flue gas is one of the new technologies. There are several reasons for carrying out dosimetry at various phases of the project as understanding the process and optimizing the equipment, for process control and for troubleshooting in case of malfunction etc. The main challenge in measuring dose for flue gas applications is that the medium being irradiated is gaseous. Two general approaches for dose measurements are: adding/placing some dosimeters in the reaction vessel (gas) and using the components of the gas itself as a dosimeter. Various techniques and methods have been tried which are discussed in this paper. (author)

Flue gas condensation in straw fired CHP plants; Roeggaskondensation i halmfyrede kraftvarmeanlaeg

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-06-15

The high price of straw and a general demand for increased use of straw in power and heat production are expected to result in an increased need for efficient fuel utilization. The use of flue gas condensation in straw fired CHP plants can contribute to a higher exploitation of energy, and at the same time open of the possibility of utilization of wet (cheaper) fuels without energy loss. Furthermore flue gas condensation can contribute to the flue gas cleaning process through removal of HCl and SO{sub 2} as well as in particle cleaning in wet cleaning processes. With starting point in a straw fired CHP plant the technical and economic consequences of installation of a flue gas condensation system are investigated. Fuel exploitation and power/heat production distribution is included in the investigation. (BA)

Fundamental mechanisms in flue-gas conditioning

Energy Technology Data Exchange (ETDEWEB)

Dahlin, R.S.; Vann Bush, P.; Snyder, T.R.

1992-01-09

The overall goal of this research project is to formulate a mathematical model of flue gas conditioning. This model will be based on an understanding of why ash properties, such as cohesivity and resistivity, are changed by conditioning. Such a model could serve as a component of the performance models of particulate control devices where flue gas conditioning is used. There are two specific objectives of this research project, which divide the planned research into two main parts. One part of the project is designed to determine how ash particles are modified by interactions with sorbent injection processes and to describe the mechanisms by which these interactions affect fine particle collection. The objective of the other part of the project is to identify the mechanisms by which conditioning agents, including chemically active compounds, modify the key properties of fine fly ash particles.

Thermodynamic properties calculation of the flue gas based on its composition estimation for coal-fired power plants

International Nuclear Information System (INIS)

Xu, Liang; Yuan, Jingqi

2015-01-01

Thermodynamic properties of the working fluid and the flue gas play an important role in the thermodynamic calculation for the boiler design and the operational optimization in power plants. In this study, a generic approach to online calculate the thermodynamic properties of the flue gas is proposed based on its composition estimation. It covers the full operation scope of the flue gas, including the two-phase state when the temperature becomes lower than the dew point. The composition of the flue gas is online estimated based on the routinely offline assays of the coal samples and the online measured oxygen mole fraction in the flue gas. The relative error of the proposed approach is found less than 1% when the standard data set of the dry and humid air and the typical flue gas is used for validation. Also, the sensitivity analysis of the individual component and the influence of the measurement error of the oxygen mole fraction on the thermodynamic properties of the flue gas are presented. - Highlights: • Flue gas thermodynamic properties in coal-fired power plants are online calculated. • Flue gas composition is online estimated using the measured oxygen mole fraction. • The proposed approach covers full operation scope, including two-phase flue gas. • Component sensitivity to the thermodynamic properties of flue gas is presented.

Membranes for Flue Gas Treatment - Transport behavior of water and gas in hydrophilic polymer membranes

NARCIS (Netherlands)

Potreck, Jens

2009-01-01

Fossil fuel fired power plants produce electricity and in addition to that large volume flows of flue gas, which mainly contain N2, O2, and CO2, but also large quantities of water vapor. To prevent condensation of the water vapor present in this flue gas stream, water needs to be removed before

Assessment of corrosion in the flue gas cleaning system using on-line monitoring

DEFF Research Database (Denmark)

Montgomery, Melanie; Vendelbo Nielsen, Lars; Berggreen Petersen, Michael

2015-01-01

Amager unit 1 is a 350 MW multifuel suspension-fired plant commissioned in 2009 to fire biomass (straw and wood pellets). Increasing corrosion problems in the flue gas cleaning system were observed in the gas-gas preheater (GAFO), the booster fan and flue gas ducts. Chlorine containing corrosion ...

Effects of gypsum on trace metals in soils and earthworms

Science.gov (United States)

Mined gypsum has been beneficially used for many years as an agricultural amendment. Currently a large amount of flue gas desulfurization (FGD) gypsum is produced by removal of SO2 from flue gas streams when fuels with high S content are burned. The FGD gypsum, similar to mined gypsum, can enhance c...

Feature of flue gas treatment by electron-beam irradiation and details of its development

International Nuclear Information System (INIS)

Tokunaga, Okihiro; Suzuki, Nobutake.

1986-01-01

The method of flue gas treatment with an electron beam, developed jointly by Japan Atomic Energy Research Institute and Ebara Corporation, is promising as a simple, dry process, not using a catalyst, of the desulfurization and denitration. In the procedure, flue gas is irradiated with an electron beam in the presence of ammonia, so that sulfurous acid gas and nitrogen oxide are converted to ammonium sulfate and ammonium nitrate particles, which are then removed. The method is already demonstrated in the flue gas treatment of an iron ore sintering furnace as pilot test. And further, the pilot tests in coal combustion flue gas treatment are proceeding in the United States and West Germany. For the flue gas treatment method using an electron beam, the mechanisms of desulfurization and denitration, the course taken in its development and the present state of development are described, and also the future outlook and problems. (Mori, K.)

An analysis of main factors in electron beam flue gas purification

International Nuclear Information System (INIS)

Zhang Ming; Xu Guang

2003-01-01

Electron beam flue gas purification method is developing very quickly in recent years. Based on the experiment setting for electron beam flue gas purification in Institute of Nuclear Energy and Technology, Tsinghua University, how the technique factors affect the ratio of desulphurization and denitrogenation are described. Radiation dose (D), temperature (T), humidity (H), pour ammonia quantity (α) and initial concentration of SO 2 (C SO 2 ) and NO x (C NO x ) are main factors influencing flue gas purification. Using the methods of correlation analysis and regression analysis, the primary effect factors are found out and the regression equations are set to optimize the system process, predigest the system structure and to forecast the experimental results. (authors)

High-efficiency SO2 removal in utility FGD systems

International Nuclear Information System (INIS)

Phillips, J.L.; Gray, S.; Dekraker, D.

1995-01-01

The U.S. Department of Energy (DOE) and the Electric Power Research Institute (EPRI) have contracted with Radian Corporation to conduct full-scale testing, process modeling, and economic evaluations of six existing utility flue gas desulfurization (FGD) systems. The project objective is to evaluate low capital cost upgrades for achieving up to 98% sulfur dioxide (SO 2 ) removal efficiency in a variety of FGD system types. The systems include dual-loop, packed absorbers at Tampa Electric Company's Big Bend Station; cocurrent, packed absorbers at Hoosier Energy's Merom Station; dual-loop absorbers with perforated-plate trays at Southwestern Electric Power Company's Pirkey Station; horizontal spray absorbers at PSI Energy's Gibson Station; venturi scrubbers at Duquesne Light's Elrama Station; and open stray absorbers at New york State Electric and Gas Corporations's (NYSEG's) Kintigh Station. All operate in an inhibited-oxidation mode except the system at Big Bend (forced oxidation), and all use limestone reagent except the Elrama system (Mg-lime). The program was conducted to demonstrate that upgrades such as performance additives and/or mechanical modifications can increase system SO 2 removal at low cost. The cost effectiveness of each upgrade has been evaluated on the basis of test results and/or process model predictions for upgraded performance and utility-specific operating and maintenance costs. Results from this upgraded performance and utility-specific operating and maintenance costs. Results from this program may lead some utilities to use SO 2 removal upgrades as an approach for compliance with phase 2 of Title IV of the Clean Air Act Amendments (CAAA) of 1990. This paper summarizes the results of testing, modeling, and economic evaluations that have been completed since July, 1994

Removal of SO2 and NO/sub x/ from flue gas by means of a spray dryer/electron beam combination: a feasibility study

International Nuclear Information System (INIS)

Helfritch, D.J.; Feldman, P.L.; Ray, A.B.; Morgan, J.R.; Hildreth, G.A.

1982-04-01

This study examines the feasibility of adding an electron beam between the spray dryer and the fabric filter of dry scrubber flue gas desulfurization (FGD) systems. The beam promises effective removal of nitrogen oxides (NO/sub x/) and sulfur dioxide (SO 2 ), even at higher coal-sulfur levels than usually economic for dry scrubbers. The beam excites gas molecules, promoting reactions that convert SO 2 and NO/sub x/ to acids that then react with calcium compounds and are removed by the filter. Concerns examined here are feasibility and waste disposal. The cost findings are promising for both manufacture and operation. The system uses commercially available components. The relatively low temperatures and high humidity downstream of the spray dryer favor economic beam operation. The beam removes SO 2 , so the dryer can be run for economy, not high removal. The beam's incidental heating effect reduces reheat cost. Safe landfilling of the nitrate-rich waste appears practical, with leachate carrying no more nitrate than natural rain and dustfall. We expect natural pozzolanic reactions between alumina-silica compounds in the fly ash and lime compounds from the spray dryer to form an impermeable concrete-like material within 10 days after landfilling. Dry scrubber with electron beam appears competitive with commercial FGD systems, and we recommend a pilot scale operation

Potential flue gas impurities in carbon dioxide streams separated from coal-fired power plants.

Science.gov (United States)

Lee, Joo-Youp; Keener, Tim C; Yang, Y Jeffery

2009-06-01

For geological sequestration of carbon dioxide (CO2) separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This study estimated the flue gas impurities to be included in the CO2 stream separated from a CO2 control unit for a different combination of air pollution control devices and different flue gas compositions. Specifically, the levels of acid gases and mercury vapor were estimated for the monoethanolamine (MEA)-based absorption process on the basis of published performance parameters of existing systems. Among the flue gas constituents considered, sulfur dioxide (SO2) is known to have the most adverse impact on MEA absorption. When a flue gas contains 3000 parts per million by volume (ppmv) SO2 and a wet flue gas desulfurization system achieves its 95% removal, approximately 2400 parts per million by weight (ppmw) SO2 could be included in the separated CO2 stream. In addition, the estimated concentration level was reduced to as low as 135 ppmw for the SO2 of less than 10 ppmv in the flue gas entering the MEA unit. Furthermore, heat-stable salt formation could further reduce the SO2 concentration below 40 ppmw in the separated CO2 stream. In this study, it is realized that the formation rates of heat-stable salts in MEA solution are not readily available in the literature and are critical to estimating the levels and compositions of flue gas impurities in sequestered CO2 streams. In addition to SO2, mercury, and other impurities in separated CO2 streams could vary depending on pollutant removal at the power plants and impose potential impacts on groundwater. Such a variation and related process control in the upstream management of carbon separation have implications for groundwater protection at carbon sequestration sites and warrant necessary considerations in overall sequestration planning

Flue gas adsorption by single-wall carbon nanotubes: A Monte Carlo study.

Science.gov (United States)

Romero-Hermida, M I; Romero-Enrique, J M; Morales-Flórez, V; Esquivias, L

2016-08-21

Adsorption of flue gases by single-wall carbon nanotubes (SWCNT) has been studied by means of Monte Carlo simulations. The flue gas is modeled as a ternary mixture of N2, CO2, and O2, emulating realistic compositions of the emissions from power plants. The adsorbed flue gas is in equilibrium with a bulk gas characterized by temperature T, pressure p, and mixture composition. We have considered different SWCNTs with different chiralities and diameters in a range between 7 and 20 Å. Our results show that the CO2 adsorption properties depend mainly on the bulk flue gas thermodynamic conditions and the SWCNT diameter. Narrow SWCNTs with diameter around 7 Å show high CO2 adsorption capacity and selectivity, but they decrease abruptly as the SWCNT diameter is increased. For wide SWCNT, CO2 adsorption capacity and selectivity, much smaller in value than for the narrow case, decrease mildly with the SWCNT diameter. In the intermediate range of SWCNT diameters, the CO2 adsorption properties may show a peculiar behavior, which depend strongly on the bulk flue gas conditions. Thus, for high bulk CO2 concentrations and low temperatures, the CO2 adsorption capacity remains high in a wide range of SWCNT diameters, although the corresponding selectivity is moderate. We correlate these findings with the microscopic structure of the adsorbed gas inside the SWCNTs.

Flue gas adsorption by single-wall carbon nanotubes: A Monte Carlo study

International Nuclear Information System (INIS)

Romero-Hermida, M. I.; Romero-Enrique, J. M.; Morales-Flórez, V.; Esquivias, L.

2016-01-01

Adsorption of flue gases by single-wall carbon nanotubes (SWCNT) has been studied by means of Monte Carlo simulations. The flue gas is modeled as a ternary mixture of N 2 , CO 2 , and O 2 , emulating realistic compositions of the emissions from power plants. The adsorbed flue gas is in equilibrium with a bulk gas characterized by temperature T, pressure p, and mixture composition. We have considered different SWCNTs with different chiralities and diameters in a range between 7 and 20 Å. Our results show that the CO 2 adsorption properties depend mainly on the bulk flue gas thermodynamic conditions and the SWCNT diameter. Narrow SWCNTs with diameter around 7 Å show high CO 2 adsorption capacity and selectivity, but they decrease abruptly as the SWCNT diameter is increased. For wide SWCNT, CO 2 adsorption capacity and selectivity, much smaller in value than for the narrow case, decrease mildly with the SWCNT diameter. In the intermediate range of SWCNT diameters, the CO 2 adsorption properties may show a peculiar behavior, which depend strongly on the bulk flue gas conditions. Thus, for high bulk CO 2 concentrations and low temperatures, the CO 2 adsorption capacity remains high in a wide range of SWCNT diameters, although the corresponding selectivity is moderate. We correlate these findings with the microscopic structure of the adsorbed gas inside the SWCNTs.

Simultaneous Waste Heat and Water Recovery from Power Plant Flue Gases for Advanced Energy Systems

Energy Technology Data Exchange (ETDEWEB)

Wang, Dexin [Gas Technology Inst., Des Plaines, IL (United States)

2016-12-31

This final report presents the results of a two-year technology development project carried out by a team of participants sponsored by the Department of Energy (DOE). The objective of this project is to develop a membrane-based technology to recover both water and low grade heat from power plant flue gases. Part of the recovered high-purity water and energy can be used directly to replace plant boiler makeup water as well as improving its efficiency, and the remaining part of the recovered water can be used for Flue Gas Desulfurization (FGD), cooling tower water makeup or other plant uses. This advanced version Transport Membrane Condenser (TMC) with lower capital and operating costs can be applied to existing plants economically and can maximize waste heat and water recovery from future Advanced Energy System flue gases with CO₂ capture in consideration, which will have higher moisture content that favors the TMC to achieve higher efficiency.

A novel semidry flue gas desulfurization process with the magnetically fluidized bed reactor

International Nuclear Information System (INIS)

Zhang Qi; Gui Keting

2009-01-01

The magnetically fluidized bed (MFB) was used as the reactor in a novel semidry flue gas desulfurization (FGD) process to achieve high desulfurization efficiency. Experiments in a laboratory-scale apparatus were conducted to reveal the effects of approach to adiabatic saturation temperature, Ca/S molar ratio and applied magnetic field intensity on SO 2 removal. Results showed that SO 2 removal efficiency can be obviously enhanced by decreasing approach to adiabatic saturation temperature, increasing Ca/S molar ratio, or increasing applied magnetic field intensity. At a magnetic field intensity of 300 Oe and a Ca/S molar ratio of 1.0, the desulfurization efficiency (excluding desulfurization efficiency in the fabric filter) was over 80%, while spent sorbent appeared in the form of dry powder. With the SEM, XRD and EDX research, it can be found that the increase of DC magnetic field intensity can make the surface morphology on the surface of the ferromagnetic particles loose and enhance the oxidation of S(IV), hence reducing the liquid phase mass transfer resistance of the slurry droplets and increasing desulfurization reaction rate, respectively. Therefore, the desulfurization efficiency increased obviously with the increase of DC field intensity.

Solubility of flue gas components in NaOH based scrubber solutions

Energy Technology Data Exchange (ETDEWEB)

Sandelin, K; Backman, R

1997-11-01

The work reported here is a thermodynamic study on the solubility of flue gas components in aqueous solutions containing sodium salts. The result of the work is an equilibrium model. The model presented here includes sodium hydroxide and sodium salts that makes it possible to study simultaneous absorption of flue gas components in alkaline scrubber solutions. The model is applied on the absorption of a flue gas into a NaOH scrubber solution. The calculations show that it is possible to simultaneously absorb sulfur dioxide, sulfuric acid, and ammonia without carbon dioxide co-absorption. The calculations also show that gaseous NO and N{sub 2}O cannot be scrubbed unless they are oxidized to nitrate or reduced to ammonia. (author) SIHTI 2 Research Programme. 59 refs.

Incineration and flue gas cleaning in China - a Review

International Nuclear Information System (INIS)

Buekens, Alfons; Yan, Mi; Jiang, Xuguan; Li, Xiaodong; Lu, Shengyong; Chi, Yong; Yan, Jianhua; Cen, Kefa

2010-01-01

Waste incineration is rapidly developing in China. Different technologies are proposed for Municipal Solid Waste (MSW), Hazardous Waste (HW), and Medical Waste (MW). The required technologies are either imported, or developed locally. Some data are cited to illustrate these rapid developments. Incinerator flue gas arises at rather limited scale (10,000-100,000 Nm 3 /h), compared to power generation, yet the number of pollutants to be counted with is huge: dust and grit, acid gases, NO x , selected heavy metals, aerosols and nanoparticles, Polycyclic Aromatic Hydrocarbons, and dioxins. Major options in flue gas cleaning can be derived from Best Available Technologies (BAT), as were developed in the European Union. Hence, E.U. practice is analyzed in some detail, by considering the present situation in selected E.U. countries (Germany, Sweden, the Netherlands, Denmark, Belgium). A comparison is made with China. Also, the situation in Japan is examined. Based on this wide experience, a number of technical suggestions regarding incineration, flue gas cleaning, and emission control are formulated. Also, the possibility of co incineration is considered. Starting from the particular experience of Zhejiang University (as a designer of Fluid Bed and Rotary Kiln plant, with large experience in Fluid Bed processes, coal firing, gasification and pyrolysis, and actively monitoring thermal units throughout China) some specific Case Studies are examined, e.g., a fluidized bed incinerator and its gas cleaning system (MSWI and HWI from ITPE). Some attention is paid to the potential threats in China from uncontrolled combustion sources. As a conclusion, some recommendations are formulated regarding flue gas cleaning in Developing Nations at large and in China in particular. (author)

Simultaneous removal of Ni(II and fluoride from a real flue gas desulfurization wastewater by electrocoagulation using Fe/C/Al electrode

Directory of Open Access Journals (Sweden)

Shinian Liu

2017-09-01

Full Text Available Large amounts of anions and heavy metals coexist in flue gas desulfurization (FGD wastewater originating from coal-fired power plants, which cause serious environmental pollution. Electrocoagulation (EC with Fe/C/Al hybrid electrodes was investigated for the separation of fluoride and nickel ions from a FGD wastewater. The study mainly focused on the technology parameters including anode electrode type, time, inter-electrode distance (5–40 mm, current density (1.88–6.25 mA/cm2 and initial pH (4–10. The results showed that favorable nickel and fluoride removal were obtained by increasing the time and current density, but this led to an increase in energy consumption. Eighty-six percent of fluoride and 98% of Ni(II were removed by conducting the Fe/C/Al EC with a current density of 5.00 mA/cm2 and inter-electrode distance of 5 mm at pH 4 for 25 min and energy consumption was 1.33 kWh/m3. Concomitant pollutants also achieved excellent treatment efficiency. The Hg, Mn, Pb, Cd, Cu, SS and chemical oxygen demand were reduced by 90%, 89%, 92%, 88%, 98%, 99.9% and 89%, respectively, which met stringent environmental regulations.

Calculating the flue gas dew point for raw brown coal fired steam generators

Energy Technology Data Exchange (ETDEWEB)

Schinkel, W.

1977-01-01

The paper analyzes parameters influencing the sulfuric acid dew point in flue gas of steam generators. Sulfur content and alkaline earths content in the fuel air ratio during combustion, fly ash content in the flue gas (which absorbs sulfur dioxide and sulfur trioxide) and combustion conditions in steam generators are relevant parameters in the combustion process. A thermodynamic and reaction kinetic calculation of the sulfuric acid dew point is, however, not yet possible. A statistical evaluation of dew point measurements in steam generators is, therefore, employed. Various diagrams show results of dew point measurements carried out at generators with steam capacities ranging from 40 to 660 t/h, which demonstrate relations of these parameters to flue gas dew points, in particular the relative sulfur content (sulfur content in the raw brown coal compared to coal ash content and alkaline earths content). A function is derived for the conversion of fuel sulfur to sulfur trioxide. A diagram presents the relation of the flue gas dew point to partial pressures of sulfuric acid and steam. Direct calculation of the flue gas dew point was achieved by the proposed method. It is applied in steam generator design. (17 refs.)

Flue gas adsorption by single-wall carbon nanotubes: A Monte Carlo study

Energy Technology Data Exchange (ETDEWEB)

Romero-Hermida, M. I. [Departamento de Química Física, Facultad de Ciencias, Universidad de Cádiz, Campus Río San Pedro s/n, 11510 Puerto Real (Spain); Departamento de Física Condensada, Universidad de Sevilla, Av. Reina Mercedes s/n, 41012 Sevilla (Spain); Romero-Enrique, J. M. [Departamento de Física Atómica, Molecular y Nuclear, Área de Física Teórica, Universidad de Sevilla, Av. Reina Mercedes s/n, 41012 Sevilla (Spain); Morales-Flórez, V.; Esquivias, L. [Departamento de Física Condensada, Universidad de Sevilla, Av. Reina Mercedes s/n, 41012 Sevilla (Spain); Instituto de Ciencia de Materiales de Sevilla (CSIC/US), Av. Américo Vespucio 49, 41092 Sevilla (Spain)

2016-08-21

Adsorption of flue gases by single-wall carbon nanotubes (SWCNT) has been studied by means of Monte Carlo simulations. The flue gas is modeled as a ternary mixture of N{sub 2}, CO{sub 2}, and O{sub 2}, emulating realistic compositions of the emissions from power plants. The adsorbed flue gas is in equilibrium with a bulk gas characterized by temperature T, pressure p, and mixture composition. We have considered different SWCNTs with different chiralities and diameters in a range between 7 and 20 Å. Our results show that the CO{sub 2} adsorption properties depend mainly on the bulk flue gas thermodynamic conditions and the SWCNT diameter. Narrow SWCNTs with diameter around 7 Å show high CO{sub 2} adsorption capacity and selectivity, but they decrease abruptly as the SWCNT diameter is increased. For wide SWCNT, CO{sub 2} adsorption capacity and selectivity, much smaller in value than for the narrow case, decrease mildly with the SWCNT diameter. In the intermediate range of SWCNT diameters, the CO{sub 2} adsorption properties may show a peculiar behavior, which depend strongly on the bulk flue gas conditions. Thus, for high bulk CO{sub 2} concentrations and low temperatures, the CO{sub 2} adsorption capacity remains high in a wide range of SWCNT diameters, although the corresponding selectivity is moderate. We correlate these findings with the microscopic structure of the adsorbed gas inside the SWCNTs.

Flue gas desulfurization/denitrification using metal-chelate additives

Science.gov (United States)

Harkness, J.B.L.; Doctor, R.D.; Wingender, R.J.

1985-08-05

A method of simultaneously removing SO/sub 2/ and NO from oxygen-containing flue gases resulting from the combustion of carbonaceous material by contacting the flue gas with an aqueous scrubber solution containing an aqueous sulfur dioxide sorbent and an active metal chelating agent which promotes a reaction between dissolved SO/sub 2/ and dissolved NO to form hydroxylamine N-sulfonates. The hydroxylamine sulfonates are then separated from the scrubber solution which is recycled. 3 figs.

Techno-economic analysis and optimization of the heat recovery of utility boiler flue gas

International Nuclear Information System (INIS)

Xu, Gang; Huang, Shengwei; Yang, Yongping; Wu, Ying; Zhang, Kai; Xu, Cheng

2013-01-01

Highlights: • Four typical flue gas heat recovery schemes are quantitatively analyzed. • The analysis considers thermodynamic, heat transfer and hydrodynamics factors. • Techno-economic analysis and optimization design are carried out. • High-stage steam substitute scheme obtains better energy-saving effect. • Large heat transfer area and high flue gas resistances weaken overall performance. - Abstract: Coal-fired power plants in China consume nearly half of available coals, and the resulting CO 2 emissions cover over 40% of total national emissions. Therefore, reducing the energy expenditure of coal-fired power plants is of great significance to China’s energy security and greenhouse gas reduction programs. For coal-fired power plants, the temperature of a boiler’s exhaust gas reaches 120–150 °C or even higher. The thermal energy of boiler’s exhaust accounts for approximately 3–8% of the total energy of fuel input. Given these factors, we conducted a techno-economic analysis and optimization design of the heat recovery system using boiler exhaust gas. This research is conformed to the principles of thermodynamic, heat transfer, and hydrodynamics. Based on the data from an existing 1000 MW typical power generation unit in China, four typical flue gas heat recovery schemes are quantitatively analyzed from the thermodynamics perspective. The impacts of flue gas heat recovery on net work output and standard coal consumption rate of various schemes are performed. Furthermore, the transfer area of heat recovery exchanger and the draft fan work increment due to the flue gas pressure drop are analyzed. Finally, a techno-economic analysis of the heat recovery schemes is conducted, and some recommendations on optimization design parameters are proposed, with full consideration of various factors such as the decrease on fuel cost due to energy conservation as well as the investment cost of heat recovery retrofitting. The results revealed that, high

Method for removing heavy metal and nitrogen oxides from flue gas, device for removing heavy metal and nitrogen oxides from flue gas

Energy Technology Data Exchange (ETDEWEB)

Huang, Hann-Sheng; Livengood, Charles David

1997-12-01

A method for the simultaneous removal of oxides and heavy metals from a fluid is provided comprising combining the fluid with compounds containing alkali and sulfur to create a mixture; spray drying the mixture to create a vapor phase and a solid phase; and isolating the vapor phase from the solid phase. A device is also provided comprising a means for spray-drying flue gas with alkali-sulfide containing liquor at a temperature sufficient to cause the flue gas to react with the compounds so as to create a gaseous fraction and a solid fraction and a means for directing the gaseous fraction to a fabric filter.

Pilot-scale tests for EB flue gas treatment process in Japan

International Nuclear Information System (INIS)

Sato, S.; Tokunaga, O.; Namba, H.

1994-01-01

A review of electron beam applications for flue gas treatment in Japan has been done. Several pilot plants are being performed for commercial use of electron beams process for cleaning of flue gas from low-sulfur coal burning boiler, a municipal waste incinerator and for removal of NO x from a ventilation exhaust of a highway tunnel. Outlines of three pilot-scale tests are introduced. 9 refs, 4 figs

Current Techniques of Growing Algae Using Flue Gas from Exhaust Gas Industry: a Review.

Science.gov (United States)

Huang, Guanhua; Chen, Feng; Kuang, Yali; He, Huan; Qin, An

2016-03-01

The soaring increase of flue gas emission had caused global warming, environmental pollution as well as climate change. Widespread concern on reduction of flue gas released from industrial plants had considered the microalgae as excellent biological materials for recycling the carbon dioxide directly emitted from exhaust industries. Microalgae also have the potential to be the valuable feedback for renewable energy production due to their high growth rate and abilities to sequester inorganic carbon through photosynthetic process. In this review article, we will illustrate important relative mechanisms in the metabolic processes of biofixation by microalgae and their recent experimental researches and advances of sequestration of carbon dioxide by microalgae on actual industrial and stimulate flue gases, novel photobioreactor cultivation systems as well as the perspectives and limitations of microalgal cultivation in further development.

Process for catalytic flue gas denoxing

International Nuclear Information System (INIS)

Woldhuis, A.; Goudriaan, F.; Groeneveld, M.; Samson, R.

1991-01-01

With the increasing concern for the environment, stringency of legislation and industry's awareness of its own environmental responsibility, the demand for the reduction of emission levels of nitrogen oxides is becoming increasingly urgent. This paper reports that Shell has developed a low temperature catalytic deNOx system for deep removal of nitrogen oxides, which includes a low-pressure-drop reactor. This process is able to achieve over 90% removal of nitrogen oxides and therefore can be expected to meet legislation requirements for the coming years. The development of a low-temperature catalyst makes it possible to operate at temperatures as low as 120 degrees C, compared to 300-400 degrees C for the conventional honeycomb and plate-type catalysts. This allows an add-on construction, which is most often a more economical solution than the retrofits in the hot section required with conventional deNOx catalysts. The Lateral Flow Reactor (LFR), which is used for dust-free flue gas applications, and the Parallel Passage Reactor (PPR) for dust-containing flue gas applications, have been developed to work with pressure drops below 10 mbar

Conditions for lowering the flue gas temperature; Foerutsaettning foer saenkning av roekgastemperatur

Energy Technology Data Exchange (ETDEWEB)

Nordling, Magnus

2012-02-15

In heat and power production, the efficiency of the power plant increases the larger share of heat from the flue gas that is converted to power. However, this also implies that the temperature of the heat exchanging surfaces is lowered. If the temperature is lowered to a temperature below the dew point of the flue gas, this would result in condensation of the gas, which in turn elevates the risk of serious corrosion attack on the surfaces where condensation occurs. Thus, it is important to determine the dew point temperature. One way of determining the dew point temperature is to use data on composition of the fuel together with operation parameters of the plant, thus calculating the dew point temperature. However, this calculation of the dew point is not so reliable, especially if hygroscopic salts are present. Therefore, for safety reasons, the temperature of the flue gas is kept well above the dew point temperature. This results in lowered over-all efficiency of the plant. It could also be expected that for a certain plant, some construction materials under certain operation conditions would have corrosion characteristics that may allow condensation on the surface without severe and unpredictable corrosion attack. However, by only using operation parameters and fuel composition, it is even harder to predict the composition of the condensate at different operation temperatures than to calculate the dew point temperature. If the dew point temperature was known with a greater certainty, the temperature of the flue gas could be kept lower, just above the estimated value of the dew point, without any increased risk for condensation. If, in addition, also the resulting composition of the condensate at different temperatures below the dew point is known, it can be predicted if the construction materials of the flue gas channel were compatible with the formed condensate. If they are compatible, the flue gas temperature can be further lowered from the dew point

Reaction mechanism of reductive decomposition of FGD gypsum with anthracite

International Nuclear Information System (INIS)

Zheng, Da; Lu, Hailin; Sun, Xiuyun; Liu, Xiaodong; Han, Weiqing; Wang, Lianjun

2013-01-01

Highlights: • The reaction mechanism was different if the molar ratio of C/CaSO 4 was different. • The yield of CaO rises with an increase in temperature. • The optimal ratio of C/CaSO 4 = 1.2:1. • The decomposition process is mainly apparent solid–solid reaction with liquid-phase involved. - Abstract: The process of decomposition reaction between flue gas desulfurization (FGD) gypsum and anthracite is complex, which depends on the reaction conditions and atmosphere. In this study, thermogravimetric analysis with Fourier transform infrared spectroscopy (TGA-FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM) and the experiment in a tubular reactor were used to characterize the decomposition reaction in a nitrogen atmosphere under different conditions. The reaction mechanism analysis showed that the decomposition reaction process and mechanism were different when the molar proportion of C/CaSO 4 was changed. The experiment results showed that appropriate increase in the C/CaSO 4 proportion and higher temperatures were suitable for the formation of the main production of CaO, which can help us to understand the solid state reaction mechanism better. Via kinetic analysis of the reaction between anthracite and FGD gypsum under the optimal molar ratio of C/CaSO 4 , the mechanism model of the reaction was confirmed and the decomposition process was a two-step reaction which was in accordance with apparent solid–solid reaction

Carbon dioxide absorber and regeneration assemblies useful for power plant flue gas

Science.gov (United States)

Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

2012-11-06

Disclosed are apparatus and method to treat large amounts of flue gas from a pulverized coal combustion power plant. The flue gas is contacted with solid sorbents to selectively absorb CO.sub.2, which is then released as a nearly pure CO.sub.2 gas stream upon regeneration at higher temperature. The method is capable of handling the necessary sorbent circulation rates of tens of millions of lbs/hr to separate CO.sub.2 from a power plant's flue gas stream. Because pressurizing large amounts of flue gas is cost prohibitive, the method of this invention minimizes the overall pressure drop in the absorption section to less than 25 inches of water column. The internal circulation of sorbent within the absorber assembly in the proposed method not only minimizes temperature increases in the absorber to less than 25.degree. F., but also increases the CO.sub.2 concentration in the sorbent to near saturation levels. Saturating the sorbent with CO.sub.2 in the absorber section minimizes the heat energy needed for sorbent regeneration. The commercial embodiments of the proposed method can be optimized for sorbents with slower or faster absorption kinetics, low or high heat release rates, low or high saturation capacities and slower or faster regeneration kinetics.

Fluid dynamic computations of the flue-gas channel in an evaporative gas turbine

Energy Technology Data Exchange (ETDEWEB)

Engdar, Ulf

1999-12-01

A new pilot power plant, based on an advanced thermodynamic cycle, called Evaporative Gas Turbine (EvGT), has been erected at the department for Heat- and Power Engineering, Lund University. The pilot plant is a part of the Evaporative Gas Turbine project, a cooperation between universities and industry in Sweden. The fluid dynamics layout of the plant is not optimized and hence no pressure drop reduction modifications have been made on the plant. A pressure drop will decrease the efficiency of the plant. Temperature measurements have shown that there maybe is a temperature stratification of the flow on the flue-gas side downstream the recuperator. A temperature stratification will influence the measurements and heat exchangers. The objective of this thesis is to investigate pressure drops and temperature stratification in the flue-gas channel between the recuperator and the economizer at the present pilot plant. Further, suggest modifications that can reduce pressure drops and/or a temperature stratification of the flow. The way of dealing with these problems was to utilize computational fluid dynamics (CFD), which makes it possible to compute the flue-gas channel in detail. The CFD-computations were conducted with a commercial computer program, called Star-CD. The pressure drop was calculated as the sum of the static- and the dynamic- pressure drop. No information about the shape of the temperature stratification was available to investigate whether a stratification will sustain or vanish. Therefore, two different temperature profiles was applied at the outlet of the recuperator. To compare modifications with the present plant, concerning the temperature stratification, a temperature rms-value was utilized as a measure of the deviation from a flow with constant temperature over a cross-section. The computations show that the pressure drop in the flue-gas channel is small compared to the pressure drop over the recuperator. Therefore, no pressure drop reducing

Advanced fuel gas desulfurization (AFGD) demonstration project. Technical progress report No. 19, July 1, 1994--September 30, 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-01

The {open_quotes}Advanced Flue Gas Desulfurization (AFGD) Demonstration Project{close_quotes} is a $150.5 million cooperative effort between the U.S. Department of Energy and Pure Air, a general partnership of Air Products and Chemicals, Inc. and Mitsubishi Heavy Industries America, Inc. The AFGD process is one of several alternatives to conventional flue gas desulfurization (FGD) being demonstrated under the Department of Energy`s Clean Coal Technology Demonstration Program. The AFGD demonstration project is located at the Northern Indiana Public Service Company`s Bailly Generating Station, about 12 miles northeast of Gary, Indiana.

Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

Energy Technology Data Exchange (ETDEWEB)

Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

1989-01-01

Explains the Zittau technology of combined flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators to be equipped with this technology have 6.5 or 10 t/h steam capacity and are intended for combustion of low-grade brown coal (8.2 MJ/kg). An industrial 6.5 t/h prototype steam generator is in operation and it achieves 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), which amounts to economizing 2,400 t/a brown coal equivalent over 4,000 annual operating hours. The second variant recovers 6.5% of waste heat, requiring less investment by installing smaller heat exchangers than used in the first variant. All three variants have contact spray separators, suction units and suspension preparation equipment. Flue gas suspension scrubbing is carried out with fly ash produced by the steam generator. This ash is capable of absorbing 50 to 70% of flue gas SO{sub 2}. Supply of additional ash from other plants achieve a further 25% SO{sub 2} removal; a higher desulfurization degree is obtained by adding limestone to suspensions. 5 refs.

Value-Added Products From FGD Sulfite-Rich Scrubber Materials

Energy Technology Data Exchange (ETDEWEB)

Vivak M. Malhotra

2006-09-30

Massive quantities of sulfite-rich flue gas desulfurization (FGD) scrubber materials are produced every year in the USA. In fact, at present, the production of wet sulfite-rich scrubber cake outstrips the production of wet sulfate-rich scrubber cake by about 6 million tons per year. However, most of the utilization focus has centered on FGD gypsum. Therefore, we have recently initiated research on developing new strategies for the economical, but environmentally-sound, utilization of sulfite-rich scrubber material. In this exploratory project (Phase I), we attempted to ascertain whether it is feasible to develop reconstituted wood replacement products from sulfite-rich scrubber material. In pursuit of this goal, we characterized two different wet sulfite-rich scrubber materials, obtained from two power plants burning Midwestern coal, for their suitability for the development of value-added products. The overall strategy adopted was to fabricate composites where the largest ingredient was scrubber material with additional crop materials as additives. Our results suggested that it may be feasible to develop composites with flexural strength as high as 40 MPa (5800 psi) without the addition of external polymers. We also attempted to develop load-bearing composites from scrubber material, natural fibers, and phenolic polymer. The polymer-to-solid ratio was limited to {le} 0.4. The formulated composites showed flexural strengths as high as 73 MPa (10,585 psi). We plan to harness the research outcomes from Phase I to develop parameters required to upscale our value-added products in Phase II.

Production of activated char from Illinois coal for flue gas cleanup

Science.gov (United States)

Lizzio, A.A.; DeBarr, J.A.; Kruse, C.W.

1997-01-01

Activated chars were produced from Illinois coal and tested in several flue gas cleanup applications. High-activity chars that showed excellent potential for both SO2 and NOx removal were prepared from an Illinois No. 2 bituminous coal. The SO2 (120 ??C) and NOx (25 ??C) removal performance of one char compared favorably with that of a commercial activated carbon (Calgon Centaur). The NOx removal performance of the same char at 120 ??C exceeded that of the Centaur carbon by more than 1 order of magnitude. Novel char preparation methods were developed including oxidation/thermal desorption and hydrogen treatments, which increased and preserved, respectively, the active sites for SO2 and NOx adsorption. The results of combined SO2/NOx removal tests, however, suggest that SO2 and NOx compete for similar adsorption sites and SO2 seems to be more strongly adsorbed than NO. A low-activity, low-cost char was also developed for cleanup of incinerator flue gas. A three-step method involving coal preoxidation, pyrolysis, and CO2 activation was used to produce the char from Illinois coal. Five hundred pounds of the char was tested on a slipstream of flue gas from a commercial incinerator in Germany. The char was effective in removing >97% of the dioxins and furans present in the flue gas; mercury levels were below detectable limits.

Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

Energy Technology Data Exchange (ETDEWEB)

Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

1988-12-01

Reviews the technology applied in the Zittau process for flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators have a capacity of 6.5 or 10 t/h, low grade fuel with 8.2 MJ/kg calorific value is combusted. Technology has been developed on an experimental 10 t/h steam generator since 1986; an industrial 6.5 t/h prototype steam generator is now in operation achieving 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), the second variant recovers 6.5% of waste heat by reducing heat exchangers to 20% of the size of the first variant. Flue gas suspension scrubbing utilizes power plant ash, which is capable of absorbing 50 to 70% of SO{sub 2}, additional 25% SO{sub 2} removal is achieved by providing either 40% ash from another power plant or limestone for suspensions. Various technological details are included. 5 refs.

Method and aparatus for flue gas cleaning by separation and liquefaction of sulfur dioxide and carbon dioxide

International Nuclear Information System (INIS)

Abdelmalek, F.T.

1992-01-01

This patent describes a method for recovering sulfur dioxide, carbon dioxide, and cleaning flue gases emitted from power plants. It comprises: electronically treating the flue gases to neutralize its electrostatic charges and to enhance the coagulation of its molecules and particles; exchanging sensible and latent heat of the neutralized flue gases to lower its temperature down to a temperature approaching the ambient temperature while recovering its separating the flue gas in a first stage; cooling the separated enriched carbon dioxide gas fraction, after each separation stage, while removing its vapor condensate, then compressing the enriched carbon dioxide gas fraction and simultaneously cooling the compressed gas to liquefy the sulfur dioxide gas then; allowing the sulfur dioxide gas to condense, and continuously removing the liquefied sulfur dioxide; compressing he desulfurized enriched carbon dioxide fraction to further increase its pressure, and simultaneously cooling he compressed gas to liquefy the carbon dioxide gas, then; allowing the carbon dioxide gas to condense and continuously removing the liquefied carbon dioxide; allowing the light components of the flue gas to be released in a cooling tower discharge plume

Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

Science.gov (United States)

Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

2017-09-01

Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

Leaching of FGD Byproducts Using a CSTX

Energy Technology Data Exchange (ETDEWEB)

Kairies, C.L.; Schroeder, K.T.; Cardone, C.R.

2005-09-01

Leaching studies of coal utilization byproducts (CUB) are often performed to determine the compatibility of the material in a particular end-use or disposal environment. Typically, these studies are conducted using either a batch or a fixed-bed column technique. Fixed-bed columns offer the advantage of a continuous flow of effluent that provides elution profiles with changing elution volume and pH. Unfortunately, clogs can form in fixed-bed leaching columns, either because of cementitious properties of the material itself, such as is seen for fluidized bed combustion (FBC) fly ash, or because of precipitate formation, such as can occur when a high-calcium ash is subjected to sulfate-containing leachates. Also, very fine-grained materials, such as gypsum, do not provide sufficient permeability for study in a fixed-bed column. A continuous, stirred-tank extractor (CSTX) is being used as an alternative technique that can provide the elution profile of column leaching but without the low permeability problems. The CSTX has been successfully employed in the leaching of flue gas desulfurization products that would not be sufficiently permeable under traditional column leaching conditions. The results indicate that the leaching behavior depends on a number of factors, including (but not limited to) solubility and neutralization capacity of the mineral phases present, sorption properties of these phases, behavior of the solubilized material in the tank, and the type of species in solution. In addition, leaching to near-exhaustion of a wallboard produced from FGD gypsum has allowed the isolation of a highly adsorptive phase. This phase appears to be present in at least some FGD gypsums and accounts for the immobilization of trace metals such as arsenic, cobalt, lead, and mercury.

High-efficiency SO{sub 2} removal in utility FGD systems

Energy Technology Data Exchange (ETDEWEB)

Phillips, J.L.; Gray, S.; Dekraker, D. [Radian Corporation, Austin, TX (United States)] [and others

1995-11-01

The U.S. Department of Energy (DOE) and the Electric Power Research Institute (EPRI) have contracted with Radian Corporation to conduct full-scale testing, process modeling, and economic evaluations of six existing utility flue gas desulfurization (FGD) systems. The project objective is to evaluate low capital cost upgrades for achieving up to 98% sulfur dioxide (SO{sub 2}) removal efficiency in a variety of FGD system types. The systems include dual-loop, packed absorbers at Tampa Electric Company`s Big Bend Station; cocurrent, packed absorbers at Hoosier Energy`s Merom Station; dual-loop absorbers with perforated-plate trays at Southwestern Electric Power Company`s Pirkey Station; horizontal spray absorbers at PSI Energy`s Gibson Station; venturi scrubbers at Duquesne Light`s Elrama Station; and open stray absorbers at New york State Electric and Gas Corporations`s (NYSEG`s) Kintigh Station. All operate in an inhibited-oxidation mode except the system at Big Bend (forced oxidation), and all use limestone reagent except the Elrama system (Mg-lime). The program was conducted to demonstrate that upgrades such as performance additives and/or mechanical modifications can increase system SO{sub 2} removal at low cost. The cost effectiveness of each upgrade has been evaluated on the basis of test results and/or process model predictions for upgraded performance and utility-specific operating and maintenance costs. Results from this upgraded performance and utility-specific operating and maintenance costs. Results from this program may lead some utilities to use SO{sub 2} removal upgrades as an approach for compliance with phase 2 of Title IV of the Clean Air Act Amendments (CAAA) of 1990. This paper summarizes the results of testing, modeling, and economic evaluations that have been completed since July, 1994.

Problems of flue gas desulphurization in the Matra power plants

Energy Technology Data Exchange (ETDEWEB)

Szilagyi, I.

1999-07-01

Main parameters of the investment are summarized and the technology of desulphurization is outlined. The use of wet limestone in the process, the path of flue gases (sulphur dioxide, hydrogen chloride and hydrogen fluoride) from the place of burning to the dust separation unit are dealt with. Emission values are evaluated in annual average and corrosion problems related to the technology of flue gas desulphurization are discussed.

A Flue Gas Tube for Thermoelectric Generator

DEFF Research Database (Denmark)

2013-01-01

The invention relates to a flue gas tube (FGT) (1) for generation of thermoelectric power having thermoelectric elements (8) that are integrated in the tube. The FTG may be used in combined heat and power (CHP) system (13) to produce directly electricity from waste heat from, e.g. a biomass boiler...

Water Extraction from Coal-Fired Power Plant Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

2006-06-30

The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

Basics of ammonia slip measurement at the flue gas exit of boilers; Grundlagen zur Ammoniak-Schlupfmessung am Kesselende

Energy Technology Data Exchange (ETDEWEB)

Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany); Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Karau, Friedrich [Industrieberatung Karau, Wetzlar (Germany)

2013-09-01

When using SNCR in WtE-, biomass- and RDF combustion plants, it is not only the reduction rate of nitrogen oxide in the flue gas which is important to control but also the adherence to the limiting values for ammonia slip. Ammonia concentration in the flue gas upstream of stack is of course always in the operators' focus as limiting values have to be hold. Measuring ammonia in the flue gas downstream of boiler is not trivial due to behaviour of ammonia which occurs in bonded state (compounds) in significant amounts also at flue gas temperatures above 400 C. Ammonia compounds can occur on one hand as chemical compounds e.g. to chlorine as ammonium chlorine (chemical bonding) and on the other hand they can occur bonded to surfaces (physically adsorbed). Basic additives of the dry and quasi dry flue gas treatment cause the fractional release of bounded ammonia, therefore, after flue gas treatment, the ammonia slip can be partially measured. (orig.)

Experimental study of influence characteristics of flue gas fly ash on acid dew point

Science.gov (United States)

Song, Jinhui; Li, Jiahu; Wang, Shuai; Yuan, Hui; Ren, Zhongqiang

2017-12-01

The long-term operation experience of a large number of utility boilers shows that the measured value of acid dew point is generally lower than estimated value. This is because the influence of CaO and MgO on acid dew point in flue gas fly ash is not considered in the estimation formula of acid dew point. On the basis of previous studies, the experimental device for acid dew point measurement was designed and constructed, and the acid dew point under different smoke conditions was measured. The results show that the CaO and MgO in the flue gas fly ash have an obvious influence on the acid dew point, and the content of the fly ash is negatively correlated with the temperature of acid dew point At the same time, the concentration of H2SO4 in flue gas is different, and the acid dew point of flue gas is different, and positively correlated with the acid dew point.

Evaluation of a flue gas driven open absorption system for heat and water recovery from fossil fuel boilers

International Nuclear Information System (INIS)

Wang, Zhenying; Zhang, Xiaoyue; Li, Zhen

2016-01-01

Highlights: • Flue gas driven open absorption system that efficiently recovers total heat. • Efficient heat and water recovery for various kinds of fossil fuel boilers. • Heat and water recovery efficiencies increase with moisture content of flue gas. • Temperature requirements for district heat supply and domestic hot water were met. • Experimental system surpasses conventional condensing system in total heat recovery. - Abstract: This paper presents an open absorption system for total heat recovery from fossil fuel boilers using the high temperature flue gas as the regeneration heat source. In this system, liquid desiccant serves as the recycling medium, which absorbs waste heat and moisture contained in the low temperature flue gas in the packed tower and then regenerates in the regenerator by the high temperature flue gas. Water vapor generated in the regenerator gets condensed after releasing heat to the heating water system and the condensing water also gets recycled. The return water collects heat from the solution water heat exchanger, the flue gas water heat exchanger and the condenser respectively and is then used for district heating. Driven by the vapor pressure difference between high humidity flue gas and the liquid desiccant, the heat recovery efficiency of the system is not limited by the dew point of the flue gas, enabling a warmer water to be heated up than the conventional condensing boiler. The performance of this system was analyzed theoretically and experimentally and the results showed that the system operated well for both district heat supply and domestic hot water supply. The system efficiency increased with the moisture content of flue gas and the total heat recovery was about 8.5%, 17.2%, 21.2%, and 9.2% higher than the conventional condensing system in the case of coal fired boiler, fuel oil boiler, natural gas boiler, and coke oven gas boiler, respectively.

Preliminary exploitation of industrial facility for flue gas treatment

International Nuclear Information System (INIS)

Chmielewski, A.G.; Zimek, Z.; Iller, E.; Tyminski, B.; Licki, J.

2001-01-01

Full text: High emission of SO 2 and NO x in the process of fossil fuel combustion creates a major world environmental problem. Poland which uses for energy production mainly pit and brown coal produces these pollutants as well. The certain amount of SO 2 and slightly less NO x pollutants is introduced into the atmosphere. 1/2 of SO 2 and 1/3 NO x pollution is contributed by heat and electricity generating boilers. The biggest sources of pollution are located in south west side of Poland and are connected with industrial centers but over 45% of the total 802 and 69% of NO x pollutants distributed over polish territory come from external sources. The laboratory facility for flue gas treatment radiation technology was organized in Institute of Nuclear Chemistry and Technology at Warsaw at the end of 80s. Soon after the pilot plant for flue gas treatment with electron beam has been installed at Power Plant Kaweczyn near Warsaw. The flow capacity trough those installations was respectively 400 and 20000 Nm /h. Three new elements have been introduced to the construction of the radiation chamber in Polish pilot installation. Those are: cascade double stage irradiation, longitudinal irradiation, (beam scanned along the chamber axis) and the air blow under the chamber window with the purpose to create air curtain separating the window from the flue gases causing corrosion. Three different system for filtration aid has been constructed and tested: bag filter, gravel bead filter and electrostatic precipitator. The pilot plant installation was used to establish the optimal parameters of industrial facility: optimizing of the process parameters leading to reduction of energy with high efficiency of SO 2 and NO x removal; selecting and testing filter devices and filtration process; developing of the monitoring and control systems at industrial plant for flue gas cleaning, preparation of the design for industrial scale facility. The positive results of the tests performed on

Extension of the possibilities for disposal of the flue gas desulfurization (FGD) gypsum by the development of a process for the production of FGD gypsum. Final report. Erweiterung der Entsorgungsmoeglichkeiten von REA-Gips durch Entwicklung eines Verfahrens zur Herstellung von REA-Anhydrit aus REA-Gips. Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

Limmer, B.; Hueller, R.

1990-01-01

In the course of this research project a completly new transformation of FGD-gypsum into FGD-anhydrite has been studied. The reaction is catalysed by small quantities of sulphuric acid resulting in a FGD-anhydrite without combined water and with an orthorhombic crystal lattice. The course of reaction was thoroughly investigated by laboratory test and hypothesis have been put forward. The process engineering has been developed from laboratory to pilot plant scale. The FGD-anhydrite is technologically a novel product. The idea was to create it for cement industry as well as to put it on the filler market as a raw product. In principle, FGD-anhdrite will be suitable for the use in the cement industry due to its characteristics. However, it is not interesting for this market in this moment. With respect to the filler industry, this application will enable a further-reaching usability of the FGD-gypsum than the traditional scope of the gypsum industry. First experiments show that the specific properties of processed FGD-anhydrite may qualify it as a high-grade filler. (orig.) With 18 refs., 21 tabs., 41 figs.

Numerical simulation and field test study of desulfurization wastewater evaporation treatment through flue gas.

Science.gov (United States)

Deng, Jia-Jia; Pan, Liang-Ming; Chen, De-Qi; Dong, Yu-Quan; Wang, Cheng-Mu; Liu, Hang; Kang, Mei-Qiang

2014-01-01

Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.

Electron-beam flue gas treatment

International Nuclear Information System (INIS)

Aoki, Shinji

1990-01-01

A new flue gas treatment process (EBA process) using an electron beam will be discussed. This EBA process is attracting worldwide attention as a new effective measure for solving acid rain problems and jointly developed by Ebara Corporation and the Japan Atomic Energy Research Institute. This process has many advantages: a) a dry process capable of removing high level SO x and NO x simultaneously, b) a process simple and easy to operate, c) production of agricultural fertilizers as salable by-products, and d) minimal installation space. Test results from the demonstration plant (max. gas flow rate of 24,000 m 3 N/h) which was erected in a coal-fired power station in Indianapolis, Indiana, U.S.A. will be presented. (author)

Process for fabrication of dry flue gas gypsum. Verfahren zur Herstellung von trockenem Rauchgasgips

Energy Technology Data Exchange (ETDEWEB)

Wirsching, F.; Hueller, R.; Limmer, B.

1984-06-20

According to the invention gypsum from flue gas wet desulfurization is dried without loss of crystallization water by a 1-4% sidestream of the flue gas in a suspended bed dryer and is subsequently separated in a cyclone. The sidestream is removed after the electrostatic precipitator, where the gas temperature is 100-130 degrees, and returned to the main gas stream prior to desulfurization, thus preventing the dehydration of the gypsum and eliminating the energy costs of reheating the gas stream to prevent acid condensation.

Adsorption of mercury by activated carbon prepared from dried sewage sludge in simulated flue gas.

Science.gov (United States)

Park, Jeongmin; Lee, Sang-Sup

2018-04-25

Conversion of sewage sludge to activated carbon is attractive as an alternative method to ocean dumping for the disposal of sewage sludge. Injection of activated carbon upstream of particulate matter control devices has been suggested as a method to remove elemental mercury from flue gas. Activated carbon was prepared using various activation temperatures and times and was tested for their mercury adsorption efficiency using lab-scale systems. To understand the effect of the physical property of the activated carbon, its mercury adsorption efficiency was investigated as a function of their Brunauer-Emmett-Teller (BET) surface area. Two simulated flue gas conditions: (1) without hydrogen chloride (HCl) and (2) with 20 ppm HCl, were used to investigate the effect of flue gas composition on the mercury adsorption capacity of activated carbon. Despite very low BET surface area of the prepared sewage sludge activated carbons, their mercury adsorption efficiencies were comparable under both simulated flue gas conditions to those of pinewood and coal activated carbons. After injecting HCl into the simulated flue gas, all sewage sludge activated carbons demonstrated high adsorption efficiencies, i.e., more than 87%, regardless of their BET surface area. IMPLICATIONS We tested activated carbons prepared from dried sewage sludge to investigate the effect of their physical properties on their mercury adsorption efficiency. Using two simulated flue gas conditions, we conducted mercury speciation for the outlet gas. We found that the sewage sludge activated carbon had comparable mercury adsorption efficiency to pinewood and coal activated carbons, and the presence of HCl minimized the effect of physical property of the activated carbon on its mercury adsorption efficiency.

Control and monitoring systems for electron beam flue gas treatment technology

International Nuclear Information System (INIS)

Chmielewski, A.G.; Licki, J.; Mazurekc, J.; Nelskic, L.; Sobolewskic, L.

2011-01-01

The reliable and accurate measurements of gas parameters in essential points of industrial plant are necessary for its proper operation and control. Natural flue gases there are only at the inlet. At other points of plant gas parameters are strongly modified by process control system. The principal role of process monitoring system is to provide the Computer System for Monitoring and Control with continuous recording of process parameters. The main goal of control system is to obtain the optimal SO 2 and NO x removal efficiencies by control of amount of spray water at the spray cooler, amount of NH 3 injection to flue gas and adjustment of electron beam current. The structure of the process control system is based on algorithms describing functional dependence of SO 2 and NO x removal efficiencies. The best available techniques should be applied for measurements of flue gases parameters at essential points of installation and for digital control system to assist plant operators in the analysis and optimization of plant operation, including integrated emission control. (author)

Control and monitoring systems for electron beam flue gas treatment technology

Energy Technology Data Exchange (ETDEWEB)

Chmielewski, A. G. [Institute of Nuclear Chemistry and Technology, Warsaw (Poland); Licki, J. [Institute of Atomic Energy, Otwock-Świerk (Poland); Mazurekc, J.; Nelskic, L.; Sobolewskic, L. [Dolna Odra Group, Pomorzany Power Plant, Szczecin (Poland)

2011-07-01

The reliable and accurate measurements of gas parameters in essential points of industrial plant are necessary for its proper operation and control. Natural flue gases there are only at the inlet. At other points of plant gas parameters are strongly modified by process control system. The principal role of process monitoring system is to provide the Computer System for Monitoring and Control with continuous recording of process parameters. The main goal of control system is to obtain the optimal SO{sub 2} and NO{sub x} removal efficiencies by control of amount of spray water at the spray cooler, amount of NH{sub 3} injection to flue gas and adjustment of electron beam current. The structure of the process control system is based on algorithms describing functional dependence of SO{sub 2} and NO{sub x} removal efficiencies. The best available techniques should be applied for measurements of flue gases parameters at essential points of installation and for digital control system to assist plant operators in the analysis and optimization of plant operation, including integrated emission control. (author)

Process for the removal of sulfur oxides and nitrogen oxides from flue gas

International Nuclear Information System (INIS)

Elshout, R.V.

1992-01-01

This patent describes a continuous process for removing sulfur oxide and nitrogen oxide contaminants from the flue gas generated by industrial power plants and boiler systems burning sulfur containing fossil fuels and for converting these contaminants, respectively, into recovered elemental liquid sulfur and nitrogen ammonia and mixtures thereof. It comprises removing at least a portion of the flue gas generated by a power plant or boiler system upstream of the stack thereof; passing the cooled and scrubbed flue gas through an adsorption system; combining a first portion of the reducing gas stream leaving the adsorbers of the adsorption system during regeneration thereof and containing sulfur oxide and nitrogen oxide contaminants with a hydrogen sulfide rich gas stream at a temperature of about 400 degrees F to about 600 degrees F and passing the combined gas streams through a Claus reactor-condenser system over a catalyst in the reactor section thereof which is suitable for promoting the equilibrium reaction between the hydrogen sulfide and the sulfur dioxide of the combined streams to form elemental sulfur

A modeling and experimental study of flue gas desulfurization in a dense phase tower

International Nuclear Information System (INIS)

Chang, Guanqin; Song, Cunyi; Wang, Li

2011-01-01

We used a dense phase tower as the reactor in a novel semi-dry flue gas desulfurization process to achieve a high desulfurization efficiency of over 95% when the Ca/S molar ratio reaches 1.3. Pilot-scale experiments were conducted for choosing the parameters of the full-scale reactor. Results show that with an increase in the flue gas flow rate the rate of the pressure drop in the dense phase tower also increases, however, the rate of the temperature drop decreases in the non-load hot gas. We chose a water flow rate of 0.6 kg/min to minimize the approach to adiabatic saturation temperature difference and maximize the desulfurization efficiency. To study the flue gas characteristics under different processing parameters, we simulated the desulfurization process in the reactor. The simulated data matched very well with the experimental data. We also found that with an increase in the Ca/S molar ratio, the differences between the simulation and experimental data tend to decrease; conversely, an increase in the flue gas flow rate increases the difference; this may be associated with the surface reactions caused by collision, coalescence and fragmentation between the dispersed phases.

The Coupling Effect Research of Ash Deposition and Condensation in Low Temperature Flue Gas

Directory of Open Access Journals (Sweden)

Lei Ma

2016-01-01

Full Text Available Ash deposition is a key factor that deteriorates the heat transfer performance and leads to higher energy consumption of low pressure economizer working in low temperature flue gas. In order to study the ash deposition of heat exchange tubes in low temperature flue gas, two experiments are carried out with different types of heat exchange tubes in different flue gas environments. In this paper, Nusselt Number Nu and fouling factor ε are calculated to describe the heat transfer characteristics so as to study the ash deposition condition. The scanning electron microscope (SEM is used for the analysis of ash samples obtained from the outer wall of heat exchange tubes. The dynamic process of ash deposition is studied under different temperatures of outer wall. The results showed that ash deposition of heat exchanger will achieve a stable state in constant flue gas environment. According to the condition of condensation of acid vapor and water vapor, the process of ash deposition can be distinguished as mere ash deposition, acid-ash coupling deposition, and acid-water-ash coupling deposition.

Purification of coal fired boiler flue gas and fertilizer production by using electron beam

International Nuclear Information System (INIS)

Maezawa, Akihiko

1996-01-01

Electron beam irradiation technology which is applied in electron accelerators is used in a variety of fields, including industry, medicine and etc.. In collaboration with the Japan Atomic Energy Research Institute, Ebara Corporation has developed a novel flue-gas treatment process by making use of the electron beam for the purification of flue gas emitted from industrial plant such as thermal power station. The E-beam flue gas treatment process (EBA Process) is applied to clean flue gas generated in the combustion of coal containing sulfur oxides (SOx) and nitrogen oxides (NOx), which are chemical pollutants responsible for acid rain. As a by-product of this process, ammonium sulfate and ammonium nitrate mixture is obtained. This mixture can be recovered from the process as a valuable fertilizer to promote the growth of agricultural produce. The EBA process thus serves two important purposes at the same time: It helps prevent environmental pollution and produces a fertilizer that is vitally important for increasing food production to meet the world's future population growth. (J.P.N.)

Thief process for the removal of mercury from flue gas

Science.gov (United States)

Pennline, Henry W.; Granite, Evan J.; Freeman, Mark C.; Hargis, Richard A.; O'Dowd, William J.

2003-02-18

A system and method for removing mercury from the flue gas of a coal-fired power plant is described. Mercury removal is by adsorption onto a thermally activated sorbent produced in-situ at the power plant. To obtain the thermally activated sorbent, a lance (thief) is inserted into a location within the combustion zone of the combustion chamber and extracts a mixture of semi-combusted coal and gas. The semi-combusted coal has adsorptive properties suitable for the removal of elemental and oxidized mercury. The mixture of semi-combusted coal and gas is separated into a stream of gas and semi-combusted coal that has been converted to a stream of thermally activated sorbent. The separated stream of gas is recycled to the combustion chamber. The thermally activated sorbent is injected into the duct work of the power plant at a location downstream from the exit port of the combustion chamber. Mercury within the flue gas contacts and adsorbs onto the thermally activated sorbent. The sorbent-mercury combination is removed from the plant by a particulate collection system.

Demonstration test of electron beam flue gas treatment pilot plant of a coal fired thermal power station

International Nuclear Information System (INIS)

Doi, Yoshitaka; Hayashi, Kazuaki; Izutsu, Masahiro; Watanabe, Shigeharu; Namba, Hideki; Tokunaga, Okihiro; Hashimoto, Shoji; Tanaka, Tadashi; Ogura, Yoshimi.

1995-01-01

The Japan Atomic Energy Research Institute, Chubu Electric Power Company and Ebara Corporation jointly constructed a pilot plant for electron beam flue gas treatment (dry process) capable of treating 12,000 m 3 /h (NTP) of flue gas from a coal fired boiler, at Shin-Nagoya Thermal Power Station, Chubu Electric Power Company. Various tests carried out at the plant over a period extending one year verified the followings. By appropriately controlling parameters such as electron beam dosage, flue gas temperature, and ammonia stoichiometric amount, highly efficient simultaneous SO 2 and NOx removal from flue gas was achieved under all gas conditions, equal to or more efficient than that by the highest level conventional treatment. The operation of the pilot plant was stable and trouble-free over a long term, and the operation and the process was easy to operate and control. By-products (ammonium sulfate and ammonium nitrate) produced by the flue gas treatment were proven to have superior quality, equivalent to that of market-available nitrogen fertilizers. These by-products had been registered as by-product nitrogen fertilizers. (author)

Mercury emissions from polish pulverized coalfired boiler

Directory of Open Access Journals (Sweden)

Wichliński Michał

2017-01-01

Full Text Available The current paper presents the research results carried out at one of Polish power plants at a pulverized hard coal-fired 225 MW unit. The research was carried out at full load of the boiler (100% MCR and focused on analysis of mercury content in the input fuel and limestone sorbent for wet flue gas desulfurization (FGD system, as well as investigation of mercury content in the combustion products, i.e. fly ash, slag, FGD product (gypsum and FGD effluents (waste. Within the framework of the present study the concentration of mercury vapor in the exhaust gas was also investigated. The analysis was performed using Lumex RA-915+ spectrometer with an attachment (RP-91C. The measurements were carried out at three locations, i.e. before the electrostatic precipitator (ESP, downstream the ESP, and downstream the wet FGD plant. Design of the measurement system allowed to determine both forms of mercury in the flue gas (Hg0 and Hg2+ at all measurement locations.Based on the measurement results the balance of mercury for a pulverized coal (PC boiler was calculated and the amount of mercury was assessed both in the input solids (fuel and sorbent, as well as the gaseous and solids products (flue gas, slag, ash, gypsum and FGD waste.

The use of flue gas for the growth of microalgal biomass

International Nuclear Information System (INIS)

Zeiler, K.G.; Kadam, K.L.; Heacox, D.A.

1995-01-01

Capture and utilization of carbon dioxide (CO 2 ) by microalgae is a promising technology to help reduce emissions from fossil fuel-fired power plants. Microalgae are of particular interest because of their rapid growth rates and tolerance to varying environmental conditions. Laboratory work is directed toward investigating the effects of simulated flue gas on microalgae, while engineering studies have focused on the economics of the technology. One strain of a green algae, Monoraphidium minutum, has shown excellent tolerance and growth when exposed to simulated flue gas which meets the requirements of the 1990 Clean Air Act Amendments (1990 CAAA). Biomass concentrations of ∼2g/L have been measured in batch culture. Several other microalgae have also shown tolerance to simulated flue gas; however, the growth of these strains is not equivalent to that observed for M. minutum. Coupling the production of biodiesel or other microalgae-derived commodity chemicals with the use of flue gas carbon dioxide is potentially a zero-cost method of reducing the amount of carbon dioxide contributed to the atmosphere by fossil fuel-fired power plants. We have identified two major biological performance parameters which can provide sufficient improvement in this technology to render it cost-competitive with other existing CO x mitigation technologies. These are algal growth rate and lipid content. An updated economic analysis shows that growth rate is the more important of the two, and should be the focus of near term research activities. The long term goal of achieving zero cost will require other, non-biological, improvements in the process

The use of flue gas for the growth of microalgal biomass

Energy Technology Data Exchange (ETDEWEB)

Zeiler, K.G.; Kadam, K.L.; Heacox, D.A. [National Renewable Energy Lab., Golden, CO (United States)] [and others

1995-11-01

Capture and utilization of carbon dioxide (CO{sub 2}) by microalgae is a promising technology to help reduce emissions from fossil fuel-fired power plants. Microalgae are of particular interest because of their rapid growth rates and tolerance to varying environmental conditions. Laboratory work is directed toward investigating the effects of simulated flue gas on microalgae, while engineering studies have focused on the economics of the technology. One strain of a green algae, Monoraphidium minutum, has shown excellent tolerance and growth when exposed to simulated flue gas which meets the requirements of the 1990 Clean Air Act Amendments (1990 CAAA). Biomass concentrations of {similar_to}2g/L have been measured in batch culture. Several other microalgae have also shown tolerance to simulated flue gas; however, the growth of these strains is not equivalent to that observed for M. minutum. Coupling the production of biodiesel or other microalgae-derived commodity chemicals with the use of flue gas carbon dioxide is potentially a zero-cost method of reducing the amount of carbon dioxide contributed to the atmosphere by fossil fuel-fired power plants. We have identified two major biological performance parameters which can provide sufficient improvement in this technology to render it cost-competitive with other existing CO{sub x} mitigation technologies. These are algal growth rate and lipid content. An updated economic analysis shows that growth rate is the more important of the two, and should be the focus of near term research activities. The long term goal of achieving zero cost will require other, non-biological, improvements in the process.

Control systems for condensing flue-gas coolers related to natural-gas-fired heating plants

International Nuclear Information System (INIS)

Krighaar, M.; Paulsen, O.

1992-01-01

A theoretical study is made of the enthalpy-efficiency for a water-cooled heat exchanger added to a natural gas-fired boiler. Under varying conditions of both water flow and temperature and flue-gas flow and temperature, both in condensing and non-condensing mode, the efficiency seems to be constant. The result is very useful for comparison between two different working conditions. The efficiency is used to calculate the savings achieved for a district heating plant by using a heat exchanger. The energy economic calculations are also helpful for estimating the most appropriate size of heat exchanger. The annual savings are calculated by means of data regarding heat production, flue gas temperature and water return temperature. The savings achieved by using different connection principles such as bypass, reheating and controlled water temperature are also calculated. (author)

Electron beam flue gas treatment process. Review

International Nuclear Information System (INIS)

Honkonen, V.A.

1996-01-01

The basis of the process for electron beam flue gas treatment are presented in the report. In tabular form the history of the research is reviewed. Main dependences of SO 2 and NO x removal efficiencies on different physico-chemical parameters are discussed. Trends concerning industrial process implementation are presented in the paper,finally. (author). 74 refs, 11 figs, 1 tab

Workshop on sulfur chemistry in flue gas desulfurization

Energy Technology Data Exchange (ETDEWEB)

Wallace, W.E. Jr.

1980-05-01

The Flue Gas Desulfurization Workshop was held at Morgantown, West Virginia, June 7-8, 1979. The presentations dealt with the chemistry of sulfur and calcium compounds in scrubbers. DOE and EPRI programs in this area are described. Ten papers have been entered individually into EDB and ERA. (LTN)

Mercury Control for Plants Firing Texas Lignite and Equipped with ESP-wet FGD

Energy Technology Data Exchange (ETDEWEB)

Katherine Dombrowski

2009-12-31

This report presents the results of a multi-year test program conducted as part of Cooperative Agreement DE-FC26-06NT42779, 'Mercury Control for Plants Firing Texas Lignite and Equipped with ESP-wet FGD.' The objective of this program was to determine the level of mercury removal achievable using sorbent injection for a plant firing Texas lignite fuel and equipped with an ESP and wet FGD. The project was primarily funded by the U.S. DOE National Energy Technology Laboratory. EPRI, NRG Texas, Luminant (formerly TXU), and AEP were project co-funders. URS Group was the prime contractor, and Apogee Scientific and ADA-ES were subcontractors. The host site for this program was NRG Texas Limestone Electric Generating Station (LMS) Units 1 and 2, located in Jewett, Texas. The plant fires a blend of Texas lignite and Powder River Basin (PRB) coal. Full-scale tests were conducted to evaluate the mercury removal performance of powdered sorbents injected into the flue gas upstream of the ESP (traditional configuration), upstream of the air preheater, and/or between electric fields within the ESP (Toxecon{trademark} II configuration). Phases I through III of the test program, conducted on Unit 1 in 2006-2007, consisted of three short-term parametric test phases followed by a 60-day continuous operation test. Selected mercury sorbents were injected to treat one quarter of the flue gas (e.g., approximately 225 MW equivalence) produced by Limestone Unit 1. Six sorbents and three injection configurations were evaluated and results were used to select the best combination of sorbent (Norit Americas DARCO Hg-LH at 2 lb/Macf) and injection location (upstream of the ESP) for a two-month performance evaluation. A mercury removal rate of 50-70% was targeted for the long-term test. During this continuous-injection test, mercury removal performance and variability were evaluated as the plant operated under normal conditions. Additional evaluations were made to determine any

Fluoroplastic materials for pressure tubes in flue gas heat exchangers under corrosive conditions of flue gas desulfurisation plants; Fluorkunststoffe fuer Druckrohre in Rauchgaswaermetauschern unter korrosiven Bedingungen fuer die Rauchgasentschwefelung

Energy Technology Data Exchange (ETDEWEB)

Gottschalk-Gaudig, Gabriele [Dyneon GmbH, Burgkirchen (Germany); Broda, Siegfried [Heatec Co., Ltd., Chonburi (Thailand); Adamczyk, Frank; Kreilos, Klaus [Babcock Borsig Service GmbH, Oberhausen (Germany). Bereich Waermenutzung

2010-07-01

Since the 1980s, power plants have been required to have flue gas desulphurising plants. For the cooling of flue gases to below the acid dew point and subsequent reheating, corrosion-resistant gas-gas heat exchanger systems had already been developed at this time by what is now Babcock Borsig Service GmbH (BBS). The best results were achieved using 100 % plastic piping as a vital component. In addition to the development of the plastic heat exchangers and the differences in design relative to alternative models, the various types of fluoroplastics will be discussed, and in particular the difference between PFA and PTFE. (orig.)

CH4 recovery and CO2 sequestration using flue gas in natural gas hydrates as revealed by a micro-differential scanning calorimeter

International Nuclear Information System (INIS)

Lee, Yohan; Kim, Yunju; Lee, Jaehyoung; Lee, Huen; Seo, Yongwon

2015-01-01

Highlights: • The extent of the replacement was improved due to the enclathration of N 2 in small cages. • The dissociation enthalpies of the replaced gas hydrates were measured. • There was no noticeable heat flow change during the CH 4 –flue gas replacement. • The replacement could occur without significant destruction of gas hydrates. - Abstract: The CH 4 –flue gas replacement in naturally occurring gas hydrates has attracted significant attention due to its potential as a method of exploitation of clean energy and sequestration of CO 2 . In the replacement process, the thermodynamic and structural properties of the mixed gas hydrates are critical factors to predict the heat flow in the hydrate-bearing sediments and the heat required for hydrate dissociation, and to evaluate the CO 2 storage capacity of hydrate reservoirs. In this study, the 13 C NMR and gas composition analyses confirmed that the preferential enclathration of N 2 molecules in small 5 12 cages of structure I hydrates improved the extent of the CH 4 recovery. A high pressure micro-differential scanning calorimeter (HP μ-DSC) provided reliable hydrate stability conditions and heat of dissociation values in the porous silica gels after the replacement, which confirmed that CH 4 in the hydrates was successfully replaced with flue gas. A heat flow change associated with the dissociation and formation of hydrates was not noticeable during the CH 4 –flue gas replacement. Therefore, this study reveals that CH 4 –flue gas swapping occurs without structural transitions and significant hydrate dissociations

Evaluation of revegetation techniques of a saline flue gas desulfurization sludge pond

Energy Technology Data Exchange (ETDEWEB)

Salo, L.F.; Artiola, J.F.; Goodrich-Mahoney, J.W. [University of Arizona, Tucson, AZ (United States). Renewable National Resources

1999-01-01

Codisposal of flue gas desulfurization (FGD) sludge with low-volume generating station waste simplifies disposal but creates a saline, high boron (B) waste that may be difficult to revegetate after site closure. Studies on a delta of waste material in a codisposal pond at the coal-fired Coronado Generating Station in eastern Arizona evaluated management techniques, amendments, and plants for revegetating this material. One study investigated leaching and ridging techniques and a second evaluated amendment with manure, wood shavings, and fly ash, Four salt-tolerant grass species and four saltbushes (A triplex spp,) were evaluated in the two studies. Criteria for success were high survival rates and growth, as measured by grass height and shrub height x width. Leaching salts and B from the waste was not necessary for establishment and growth of transplanted shrubs and grasses. Ridging was not a successful technique, due to limited moisture and high levels of salinity and B on these structures. Gardner saltbush (A, gardneri (Moq.) D, Dietr.) and a fourwing saltbush (A. canescens (Pursh) Nutt,) accession from the site were the most successful shrubs and alkali sactonn (Sporobolus airoides (Torr,) Torr. `Saltalk`) was the most successful grass at this disposal pond. Amendment with manure, wood shavings, or fly ash did not increase plant survival. Growth of grasses was improved with all amendments and was greatest with manure, but growth of shrubs was not improved with any amendment. 33 refs., 8 tabs.

Flue gas moisture capacity calculation at the outlet of the condensation heat recovery unit

Directory of Open Access Journals (Sweden)

Galashov Nikolay

2017-01-01

Full Text Available As a result, study equation has been obtained which determine the flue gas moisture capacity at the outlet of the condensation heat recovery unit with an error of less than 1%. It possible to at the temperature of the flue gas below the dew point and the known air-fuel ratio efficient. The equation can be used to calculate plants operating on products of gas combustion without Use of tables and programs for calculating the water-vapor saturation pressure.

Adsorption separation of carbon dioxide from flue gas by a molecularly imprinted adsorbent.

Science.gov (United States)

Zhao, Yi; Shen, Yanmei; Ma, Guoyi; Hao, Rongjie

2014-01-01

CO2 separation by molecularly imprinted adsorbent from coal-fired flue gas after desulfurization system has been studied. The adsorbent was synthesized by molecular imprinted technique, using ethanedioic acid, acrylamide, and ethylene glycol dimethacrylate as the template, functional monomer, and cross-linker, respectively. According to the conditions of coal-fired flue gas, the influencing factors, including adsorption temperature, desorption temperature, gas flow rate, and concentrations of CO2, H2O, O2, SO2, and NO, were studied by fixed bed breakthrough experiments. The experimental conditions were optimized to gain the best adsorption performance and reduce unnecessary energy consumption in future practical use. The optimized adsorption temperature, desorption temperature, concentrations of CO2, and gas flow rate are 60 °C, 80 °C, 13%, and 170 mL/min, respectively, which correspond to conditions of practical flue gases to the most extent. The CO2 adsorption performance was nearly unaffected by H2O, O2, and NO in the flue gas, and was promoted by SO2 within the emission limit stipulated in the Chinese emission standards of air pollutants for a thermal power plant. The maximum CO2 adsorption capacity, 0.57 mmol/g, was obtained under the optimized experimental conditions, and the SO2 concentration was 150 mg/m(3). The influence mechanisms of H2O, O2, SO2, and NO on CO2 adsorption capacity were investigated by infrared spectroscopic analysis.

Production development and utilization of Zimmer Station wet FGD by-products. Final report. Volume 6, Field study conducted in fulfillment of Phase 3 titled. Use of FGD by-product gypsum enriched with magnesium hydroxide as a soil amendment

Energy Technology Data Exchange (ETDEWEB)

Bigham, J. M. [Ohio State Univ., Wooster, OH (United States). Ohio Agricultural Research Development Center; Soto, U. I. [Ohio State Univ., Wooster, OH (United States). Ohio Agricultural Research Development Center; Stehouwer, R. C. [Ohio State Univ., Wooster, OH (United States). Ohio Agricultural Research Development Center; Yibirin, H. [Ohio State Univ., Wooster, OH (United States). Ohio Agricultural Research Development Center

1999-04-30

A variety of flue gas desulfurization (FGD) technologies have been developed to meet environmental restrictions imposed by the federal Clean Air Act and its amendments. These technologies include wet scrubber systems that dramatically reduce sulfur dioxide (SO₂) emissions. Although such systems are effective, they also produce large volumes of sludge that must be dewatered, stabilized, and disposed of in landfills. Disposal is an expensive and environmentally questionable process for which suitable alternatives are needed. Wet scrubbing of flue gases with magnesium (Mg)-enhanced lime has the potential to become a leading FGD technology. When combined with aforced oxidation system, the wet sludges resulting from this process can be modified and refined to produce gypsum (CaS0₄∙2H₂O) and magnesium hydroxide [Mg(OH)₂] of sufficient purity for beneficial re-use in the construction (wallboard) and pharmaceutical industries. The pilot plant at the CINERGY Zimmer Station near Cincinnati can also produce gypsum by-products formulated to contain varying amounts of Mg(OH)₂- Such materials may have value to the agriculture, forestry, and lawn-care industries as soil "conditioners", liming agents, and nutritional supplements capable of supplying calcium (Ca), Mg, and sulfur (S) for plant growth. This report describes three field studies designed to evaluate by-product gypsum and Mg-gypsum from the Zimmer Station power plant as amendments for improving the quality of mine spoils and agricultural soils that were unproductive because of phytotoxic levels of dissolved aluminum (Al) and low pH. The technical literature suggests that gypsum may be more effective than agricultural limestone for ameliorating Al toxicity below the immediate zone of application. Such considerations are important for deep-rooted plant species that attempt to utilize water and nutrients occurring at depth in the spoil/soil.

Diatomaceous earth and activated bauxite used as granular sorbents for the removal of sodium chloride vapor from hot flue gas

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Swift, W.M.; Johnson, I.

1980-01-01

Diatomaceous earth and activated bauxite were tested as granular sorbents for use as filter media in granular-bed filters for the removal of gaseous alkali metal compounds from the hot (800/sup 0/C) flue gas of PFBC. Tests were performed at atmospheric pressure, using NaCl vapor transported in relatively dry simulated flue gas of PFBC. Either a fixed-bed combustor or a high-temperature sorption test rig was used. The effects of sorbent bed temperature, superficial gas velocity, gas hourly space velocity, and NaCl-vapor concentration in flue gas on the sorption behavior of these two sorbents and their ultimate sorption capacities were determined. Both diatomaceous earth and activated bauxite were found to be very effective in removing NaCl vapor from flue gas. Preliminary cost evaluations showed that they are economically attractive as granular sorbents for cleaning alkali vapor from simulated flue gas.

Japan’s experience of flue gas treatment by electron beams

International Nuclear Information System (INIS)

Machi, S.

2011-01-01

The electron beam flue gas treatment technology was invented in Japan in 1970's. The paper presents the outlook of the Japanese activities on the development and present state of EBFGT technology. (author)

Japan’s experience of flue gas treatment by electron beams

Energy Technology Data Exchange (ETDEWEB)

Machi, S.

2011-07-01

The electron beam flue gas treatment technology was invented in Japan in 1970's. The paper presents the outlook of the Japanese activities on the development and present state of EBFGT technology. (author)

Performance evaluation of non-thermal plasma injection for elemental mercury oxidation in a simulated flue gas

Energy Technology Data Exchange (ETDEWEB)

An, Jiutao; Shang, Kefeng; Lu, Na [Institute of Electrostatics and Special Power, Dalian University of Technology, Dalian 116024 (China); Key Laboratory of Industrial Ecology and Environmental Engineering, Ministry of Education of the People' s Republic of China, Dalian 116024 (China); Jiang, Yuze [Shandong Electric Power Research Institute, Jinan 250002 (China); Wang, Tiecheng [Institute of Electrostatics and Special Power, Dalian University of Technology, Dalian 116024 (China); Key Laboratory of Industrial Ecology and Environmental Engineering, Ministry of Education of the People' s Republic of China, Dalian 116024 (China); Li, Jie, E-mail: lijie@dlut.edu.cn [Institute of Electrostatics and Special Power, Dalian University of Technology, Dalian 116024 (China); Key Laboratory of Industrial Ecology and Environmental Engineering, Ministry of Education of the People' s Republic of China, Dalian 116024 (China); Wu, Yan [Institute of Electrostatics and Special Power, Dalian University of Technology, Dalian 116024 (China); Key Laboratory of Industrial Ecology and Environmental Engineering, Ministry of Education of the People' s Republic of China, Dalian 116024 (China)

2014-03-01

Graphical abstract: - Highlights: • The use of non-thermal plasma injection approach to oxidize Hg{sup 0} in simulated flue gas at 110 °C was studied. • A high Hg{sup 0} oxidation efficiency was observed in the mixed flue gas that included O{sub 2}, H{sub 2}O, SO{sub 2}, NO and HCl. • Chemical and physical processes (e.g., ozone, N{sub 2} metastable states and UV-light) contributed to Hg{sup 0} oxidation. • Mercury species mainly existed in the form of HgO(s) adhering to the suspended aerosols in the gas-phase. - Abstract: The use of non-thermal plasma (NTP) injection approach to oxidize elemental mercury (Hg{sup 0}) in simulated flue gas at 110 °C was studied, where a surface discharge plasma reactor (SDPR) inserted in the simulated flue duct was used to generate and inject active species into the flue gas. Approximately 81% of the Hg{sup 0} was oxidized and 20.5 μg kJ{sup −1} of energy yield was obtained at a rate of 3.9 J L{sup −1}. A maximal Hg{sup 0} oxidation efficiency was found with a change in the NTP injection air flow rate. A high Hg{sup 0} oxidation efficiency was observed in the mixed flue gas that included O{sub 2}, H{sub 2}O, SO{sub 2}, NO and HCl. Chemical and physical processes (e.g., ozone, N{sub 2} metastable states and UV-light) were found to contribute to Hg{sup 0} oxidation, with ozone playing a dominant role. The deposited mercury species on the internal surface of the flue duct was analyzed using X-ray photoelectron spectroscopy (XPS) and electronic probe microanalysis (EPMA), and the deposit was identified as HgO. The mercury species is thought to primarily exist in the form of HgO(s) by adhering to the suspended aerosols in the gas-phase.

Influence of carbonation under oxy-fuel combustion flue gas on the leachability of heavy metals in MSWI fly ash.

Science.gov (United States)

Ni, Peng; Xiong, Zhuo; Tian, Chong; Li, Hailong; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang

2017-09-01

Due to the high cost of pure CO 2 , carbonation of MSWI fly ash has not been fully developed. It is essential to select a kind of reaction gas with rich CO 2 instead of pure CO 2 . The CO 2 uptake and leaching toxicity of heavy metals in three typical types of municipal solid waste incinerator (MSWI) fly ash were investigated with simulated oxy-fuel combustion flue gas under different reaction temperatures, which was compared with both pure CO 2 and simulated air combustion flue gas. The CO 2 uptake under simulated oxy-fuel combustion flue gas were similar to that of pure CO 2 . The leaching concentration of heavy metals in all MSWI fly ash samples, especially in ash from Changzhou, China (CZ), decreased after carbonation. Specifically, the leached Pb concentration of the CZ MSWI fly ash decreased 92% under oxy-fuel combustion flue gas, 95% under pure CO 2 atmosphere and 84% under the air combustion flue gas. After carbonation, the leaching concentration of Pb was below the Chinese legal limit. The leaching concentration of Zn from CZ sample decreased 69% under oxy-fuel combustion flue gas, which of Cu, As, Cr and Hg decreased 25%, 33%, 11% and 21%, respectively. In the other two samples of Xuzhou, China (XZ) and Wuhan, China (WH), the leaching characteristics of heavy metals were similar to the CZ sample. The speciation of heavy metals was largely changed from the exchangeable to carbonated fraction because of the carbonation reaction under simulated oxy-fuel combustion flue gas. After carbonation reaction, most of heavy metals bound in carbonates became more stable and leached less. Therefore, oxy-fuel combustion flue gas could be a low-cost source for carbonation of MSWI fly ash. Copyright © 2017 Elsevier Ltd. All rights reserved.

Flue gas cleaning by electron beam technology in 21st

International Nuclear Information System (INIS)

Xu Guang; Luo Jingyu; Zhang Ming

2005-01-01

China is paying great attention to the pollution caused by flue gases including sulfur oxides, nitrogen oxides, fine particles, and volatile organic compounds (VOC) for the environmental protection and sustainable development of China economy for 21st century. Among several promising processes, applicable to industrial scale, the electron beam (EB) scrubbing process can simultaneously remove SO 2 , NOx, PM-10 (particulate matter 10 μm or less in diameter), VOC and CO 2 from the flue gas is a new high technology combined with radiation chemistry and electron accelerator technique. The EB flue gas purification process consists of the producing ionization in the EB irradiated gases followed by the formation of free radicals and active species which ultimately forming foggy sulfur acid and nitrate acid. These acids react further with added ammonia to form ammonium sulfate and nitrates as by-products, which can be fertilizer usable in agriculture. The next stage for this technology is its optimization for the reduction of electricity energy consumption and an effective collection of by-products. Lastly the investment cost for EB method is shown to be the most economic compared with other competing methods. (S. Ohno)

A thermodynamic approach on vapor-condensation of corrosive salts from flue gas on boiler tubes in waste incinerators

International Nuclear Information System (INIS)

Otsuka, Nobuo

2008-01-01

Thermodynamic equilibrium calculation was conducted to understand the effects of tube wall temperature, flue gas temperature, and waste chemistry on the type and amount of vapor-condensed 'corrosive' salts from flue gas on superheater and waterwall tubes in waste incinerators. The amount of vapor-condensed compounds from flue gases at 650-950 deg. C on tube walls at 350-850 deg. C was calculated, upon combustion of 100 g waste with 1.6 stoichiometry (in terms of the air-fuel ratio). Flue gas temperature, rather than tube wall temperature, influenced the deposit chemistry of boiler tubes significantly. Chlorine, sulfur, sodium, potassium, and calcium contents in waste affected it as well

Hg⁰ removal from flue gas by ionic liquid/H₂O₂.

Science.gov (United States)

Cheng, Guangwen; Bai, Bofeng; Zhang, Qiang; Cai, Ming

2014-09-15

1-Alkyl-3-methylimidazolium chloride ionic liquids ([Cnmim] Cl, n=4, 6, 8) were prepared. The ionic liquid was then mixed with hydrogen peroxide (H2O2) to form an absorbent. The Hg(0) removal performance of the absorbent was investigated in a gas/liquid scrubber using simulated flue gas. It was found that the ionic liquid/H2O2 mixture was an excellent absorbent and could be used to remove Hg(0) from flue gas. When the mass ratio of H2O2 to ionic liquid was 0.5, the absorbent showed high Hg(0) removal efficiency (up to 98%). The Hg(0) removal efficiency usually increased with the absorption temperature, while decreased with the increase of alkyl chain length in ionic liquid molecule. The Hg(0) removal mechanism involved with Hg(0) oxidation by H2O2 and Hg(2+) transfer from aqueous phase to ionic liquid phase. Copyright © 2014 Elsevier B.V. All rights reserved.

Handwriting on the power plant wall: flue gas treatment

Energy Technology Data Exchange (ETDEWEB)

Troupe, J.S.

1979-08-01

This paper reviews the present state of flue gas treatment technology. Describes the operation of four basic types of devices used by electric utilities:- mechanical dust collectors, electrostatic precipitators, wet scrubbers and fabric filters. Considers their reliability and cost, and outlines possible future trends.

Flue gas conditioning for improved particle collection in electrostatic precipitators

Energy Technology Data Exchange (ETDEWEB)

Durham, M.D.

1992-04-27

The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

Comparison of Corrosion Behavior of Low-Alloy Steel Containing Copper and Antimony with 409L Stainless Steel for a Flue Gas Desulfurization System

Energy Technology Data Exchange (ETDEWEB)

Park, Sun-Ah; Shin, Su-Bin; Kim, Jung-Gu [Sungkyunkwan University, Suwon (Korea, Republic of)

2016-07-15

The corrosion behavior of low alloy steel containing Cu, Sb and 409L stainless steel was investigated for application in the low-temperature section of a flue gas desulfurization (FGD) system. The electrochemical properties were evaluated by potentiodynamic polarization testing and electrochemical impedance spectroscopy (EIS) in 16.9 vol% H{sub 2}SO{sub 4} + 0.35 vol% HCl at 60 ℃. The inclusions in these steels ere identified by electron probe microanalyzer (EPMA). The corrosion products of the steels were analyzed using scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS) and transmission electron microscopy (TEM). The corrosion rate of the low alloy steel containing Cu, Sb was about 100 times lower than that of 409L stainless steel. For stainless steel without passivation, active corrosion behavior was shown. In contrast, in the low alloy steel, the Cu, Sb compounds accumulated on the surface improved the corrosion resistance by suppressing the anodic dissolution reaction.

Modeling and parametric analysis of hollow fiber membrane system for carbon capture from multicomponent flue gas

KAUST Repository

Khalilpour, Rajab

2011-08-12

The modeling and optimal design/operation of gas membranes for postcombustion carbon capture (PCC) is presented. A systematic methodology is presented for analysis of membrane systems considering multicomponent flue gas with CO 2 as target component. Simplifying assumptions is avoided by namely multicomponent flue gas represented by CO 2/N 2 binary mixture or considering the co/countercurrent flow pattern of hollow-fiber membrane system as mixed flow. Optimal regions of flue gas pressures and membrane area were found within which a technoeconomical process system design could be carried out. High selectivity was found to not necessarily have notable impact on PCC membrane performance, rather, a medium selectivity combined with medium or high permeance could be more advantageous. © 2011 American Institute of Chemical Engineers (AIChE).

Technoeconomic Optimization of Waste Heat Driven Forward Osmosis for Flue Gas Desulfurization Wastewater Treatment

Energy Technology Data Exchange (ETDEWEB)

Gingerich, Daniel B [Carnegie Mellon Univ., Pittsburgh, PA (United States); Bartholomew, Timothy V [Carnegie Mellon Univ., Pittsburgh, PA (United States); Mauter, Meagan S [Carnegie Mellon Univ., Pittsburgh, PA (United States)

2017-06-26

With the Environmental Protection Agency’s recent Effluent Limitation Guidelines for Steam Electric Generators, power plants are having to install and operate new wastewater technologies. Many plants are evaluating desalination technologies as possible compliance options. However, the desalination technologies under review that can reduce wastewater volume or treat to a zero-liquid discharges standard have a significant energy penalty to the plant. Waste heat, available from the exhaust gas or cooling water from coal-fired power plants, offers an opportunity to drive wastewater treatment using thermal desalination technologies. One such technology is forward osmosis (FO). Forward osmosis utilizes an osmotic pressure gradient to passively pull water from a saline or wastewater stream across a semi-permeable membrane and into a more concentrated draw solution. This diluted draw solution is then fed into a distillation column, where the addition of low temperature waste heat can drive the separation to produce a reconcentrated draw solution and treated water for internal plant reuse. The use of low-temperature waste heat decouples water treatment from electricity production and eliminates the link between reducing water pollution and increasing air emissions from auxiliary electricity generation. In order to evaluate the feasibility of waste heat driven FO, we first build a model of an FO system for flue gas desulfurization (FGD) wastewater treatment at coal-fired power plants. This model includes the FO membrane module, the distillation column for draw solution recovery, and waste heat recovery from the exhaust gas. We then add a costing model to account for capital and operating costs of the forward osmosis system. We use this techno-economic model to optimize waste heat driven FO for the treatment of FGD wastewater. We apply this model to three case studies: the National Energy Technology Laboratory (NETL) 550 MW model coal fired power plant without carbon

Simultaneous removal of sulfur dioxide and polycyclic aromatic hydrocarbons from incineration flue gas using activated carbon fibers.

Science.gov (United States)

Liu, Zhen-Shu; Li, Wen-Kai; Hung, Ming-Jui

2014-09-01

Incineration flue gas contains polycyclic aromatic hydrocarbons (PAHs) and sulfur dioxide (SO2). The effects of SO2 concentration (0, 350, 750, and 1000 ppm), reaction temperature (160, 200, and 280 degrees C), and the type of activated carbon fibers (ACFs) on the removal of SO2 and PAHs by ACFs were examined in this study. A fluidized bed incinerator was used to simulate practical incineration flue gas. It was found that the presence of SO2 in the incineration flue gas could drastically decrease removal of PAHs because of competitive adsorption. The effect of rise in the reaction temperature from 160 to 280 degrees C on removal of PAHs was greater than that on SO2 removal at an SO2 concentration of 750 ppm. Among the three ACFs studied, ACF-B, with the highest microporous volume, highest O content, and the tightest structure, was the best adsorbent for removing SO2 and PAHs when these gases coexisted in the incineration flue gas. Implications: Simultaneous adsorption of sulfur dioxide (SO2) and polycyclic aromatic hydrocarbons (PAHs) emitted from incineration flue gas onto activated carbon fibers (ACFs) meant to devise a new technique showed that the presence of SO2 in the incineration flue gas leads to a drastic decrease in removal of PAHs because of competitive adsorption. Reaction temperature had a greater influence on PAHs removal than on SO2 removal. ACF-B, with the highest microporous volume, highest O content, and tightest structure among the three studied ACFs, was found to be the best adsorbent for removing SO2 and PAHs.

Flue Gas Cleaning With Alternative Processes and Reaction Media

DEFF Research Database (Denmark)

Rasmussen, Søren Birk; Huang, Jun; Riisager, Anders

2007-01-01

Alternative methods to the traditional industrial NOX and SOXflue gas cleaning processes working at lower temperatures and/orleading to useful products are desired. In this work we presentour latest results regarding the use of molten ionic media inelectrocatalytic membrane separation, ionic liquid...... reversibleabsorption and supported ionic liquid deNOX catalysis. Furtherdevelopment of the methods will hopefully make them suitable forinstallation in different positions in the flue gas duct ascompared to the industrial methods available today....

The British flue gas desulphurisation programme

Energy Technology Data Exchange (ETDEWEB)

Longhurst, J.W.S.

1989-09-01

Retrofitting UK power plants with flue gas desulfurization equipment should reduce SO{sub 2} emission by around 15%. Three systems appear suitable for UK installations: limestone/gypsum, regenerative Wellman Lord, and spray dry. The CEGB has used limestone/gypsum at Drax A B, West Burton, Fawley and Kingsnorth, and Wellman Lord at Fiddlers Ferry. Despite the environmental benefits, however, there is concern that the negative aspects of the programme (choice of technology, waste disposal, by-product disposal) may delay implementation and thus threaten Britain's aim of 30% reduction by 1999. 3 tabs.

Assessment of Mercury in Soils, Crops, Earthworms, and Water when Soil is Treated with Gypsum

Science.gov (United States)

Flue gas desulfurization (FGD) gypsum from fossil fuel combustion has many potential uses in agriculture, but there is concern about the potential environmental effects of its elevated mercury (Hg) concentration. The wet limestone scrubbing process that removes sulfur from flue gas (and produces gyp...

Desulfurization reaction of high sulfur content flue gas treated by electron beam

International Nuclear Information System (INIS)

Hirosawa, Shojiro; Suzuki, Ryoji; Aoki, Shinji; Kojima, Takuji; Hashimoto, Shoji

2002-01-01

Experiments of flue gas treatment by electron beam were carried out, using simulated ligniteburning flue gas containing SO 2 (5500 ppm), NO (390 ppm) and H 2 O (22%). Removal efficiency of SO 2 was more than 90% at a dose of 1-2 kGy. It shows applicability of electron beam for treatment of lignite-burning flue gas. Another removal reaction besides the radiation-induced radical reaction and the thermal reaction occurring without irradiation was suggested by the facts that removal of SO 2 by the radical reaction is only a few hundreds of ppm and the removal amounts by thermal reaction under irradiation is lower than a half of total desulfurization. The mechanism similar to thermal reaction was proposed, assuming simultaneous uptake reaction of SO 2 and NH 3 on the surface of liquid aerosol. It was suggested that ammonium nitrate having deliquescence relative humidity (DRH) of 60% at 25 deg C plays an important role in producing liquid aerosols. Decrease of DRH of ammonium nitrate with elevating temperature and with formation of double salt of ammonium sulfate results in enhancement of formation of liquid aerosols. (author)

CONTROLLING SO2 EMISSIONS: A REVIEW OF TECHNOLOGIES

Science.gov (United States)

The report describes flue gas desulfurization (FGD) technologies, assesses their applications, and characterizes their performance. Additionally, it describes some of the advancements that have occurred in FGD technologies. Finally, it presents an analysis of the costs associated...

The Flakt-Hydro process: flue gas desulfurization by use of seawater

Energy Technology Data Exchange (ETDEWEB)

Xia, W.Z. [ABB China Limited, Shanghai (China)

1999-07-01

ABB's seawater scrubbing process (the Flakt-Hydro process) for flue gas desulfurization has recently triggered interest among power producers because of its simple operating principle and high reliability. The process uses seawater to absorb and neutralize sulfur dioxide in flue gases. The absorbed gas is oxidized and returned to the ocean in the form it originated in the first place, namely as dissolved sulfate salts. The process uses the seawater downstream of the power plant condensers. This paper gives an introduction to the basic principle of the process and presents some of the recent power plant applications, namely at the Paiton Private Power Project; Phase 1 (2 x 670 MWe) in Indonesia and at the Shenzhen West Power Plant, Unit 2 (300 MWe) in China.

The new ASTM Manual for scrubber linings the evolution of a consensus guide

International Nuclear Information System (INIS)

Spires, G.V.; Cavallo, J.R.

1984-01-01

Faced with spiraling fuel oil costs, power utilities turned to abundant and inexpensive domestic coal and lignite. Conversions and new units designed to burn solid fossil fuels were pursued at a near crisis pace to get out from under the economic penalties associated with the continued use of oil. Coal contains much more sulfur than oil; EPA limitations on SO 2 necessitated costly flue gas desulfurization (FGD) systems when burning coal. Scrubbed gas presented a particularly corrosive environment in and downstream from the FGD system. Problems which often accompany a new technology were soon evident. Materials and linings initially selected were often seen to be inadequate. Severe and rapid degradation was commonplace. This paper traces the development of the recently published ASTM Manual of Protective Linings From Flue Gas Desulfurization System. The scope of the Manual is outlined and some of the more commonly used FGD lining systems are reviewed. Finally some views on the impact of foreseeable changes in regulations and FGD technology on the use and maintenance of FGD system linings are discussed

Measurements for the determination of acid dew point and SO[sub 3] concentration in the flue gas of utility boilers

Energy Technology Data Exchange (ETDEWEB)

Derichs, W.; Menden, W.; Ebel, P.K. (RWE Energie AG, Bergheim (Germany))

1991-10-01

Until now, the well-known measuring systems for determining acid dewpoint have been applied primarily to flue gases from oil-fired combustion. Using an acid dewpoint measuring system which has now been available on the market for some time, it is possible to measure the acid dewpoint reliably and continuously in flue gas from coal-fired combustion, with low SO[sub 3] concentrations. This measuring system has also been used for flue gas from which the dust and sulphur have been removed as well as for untreated flue gas of conventional combustion systems with gas, oil, hard coal and brown coal firing and also in fluidized bed combustion systems. 6 refs., 11 figs., 2 tabs.

Emission of gaseous organic pollutants and flue gas treatment technology

International Nuclear Information System (INIS)

Chmielewski, A.G.; Sun, Y.

2007-01-01

Gaseous organic pollutants are emitted into atmosphere from various sources, creating a threat to the environment and man. New, economical technologies are needed for flue gas treatment. Emission sources of pollutants are reviewed and different treatment technologies are discussed in this report. (authors)

Review of technologies for mercury removal from flue gas from cement production processes

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

2012-01-01

sources of mercury in the cement kiln flue gas. Cement plants are quite different from power plants and waste incinerators regarding the flue gas composition, temperature, residence time, and material circulation. Cement kiln systems have some inherent ability to retain mercury in the solid materials due...... to the adsorption of mercury on the solids in the cold zone. However, recirculation of the kiln dust to the kiln will cause release of the captured mercury. The mercury chemistry in cement kiln systems is complicated and knowledge obtained from power plants and incinerators cannot be directly applied in cement...

Measuring ammonia content in flue gas. Maaling af ammoniak i roeggas

Energy Technology Data Exchange (ETDEWEB)

Nielsen, P. R.

1988-05-15

As ammonia is utilized in the desulfurization of emission from power plants, there is a standing need for efficient instruments for measuring ammonia content in flue gas. Analysis is hampered by the tendency of ammonia to be adsorbed on solid surfaces when temperatures are under 350 deg. C., and to form ammonium sulfate and ammonium bisulfate when combined with sulfur oxides. A number of measuring principles and systems are described in connection with extraction systems, and the immediate removal of sulfur oxides from flue gas is recommended. At the present time (May 1988) the only efficient measuring principle seems to be infrared gas filter correlation, IR-GFC, which has been demonstrated in extraction systems, but the principle can also be used in in-situ analysis, and here the serious problem of how to keep the extraction system operating under very high temperatures is thus eliminated. High temperatures could solve the problems of adsorption and bisulfate formation in extraction systems with regard to power plants. (AB).

Study of flue gas condensing for biofuel fired heat and power plants; Studie av roekgaskondensering foer biobraensleeldade kraftvaermeanlaeggningar

Energy Technology Data Exchange (ETDEWEB)

Axby, Fredrik; Gustafsson, J O; Nystroem, Johan; Johansson, Kent

2000-11-01

This report considers questions regarding flue gas condensing plants connected to bio-fuelled heat and power plants. The report consists of two parts, one where nine existing plants are described regarding technical issues and regarding the experience from the different plants. Part two is a theoretical study where heat balance calculations are made to show the technical and economical performance in different plant configurations and operating conditions. Initially the different parts in the flue gas condensing plant are described. Tube, plate and scrubber condensers are described briefly. The different types of humidifiers are also described, rotor, cross-stream plate heat exchanger and scrubber. Nine flue gas-condensing plants have been visited. The plants where chosen considering it should be bio-fuel fired plant primarily heat and power plants. Furthermore we tried to get a good dissemination considering plant configuration, supplier, geographical position, operating situation and plant size. The description of the different plants focuses on the flue gas condenser and the belonging components. The fuel, flue gas and condensate composition is described as well as which materials are used in the different parts of the plant. The experience from operating the plants and the reasons of why they decided to chose the actual condenser supplier are reported.

Materials in flue gas condensation plants; Materialval vid roekgaskondensering

Energy Technology Data Exchange (ETDEWEB)

Goldschmidt, Barbara; Nordling Magnus

2003-02-01

This project is the first part of a larger project. In the part reported here, materials for flue gas condensers have been investigated by contact with plant owners and suppliers and by a literature review of reported failures. If it is decided to continue with another part of the project, a number of materials will be long term tested on site. The project is complementary to an earlier project, which investigated the operating experiences from flue gas condensers in biomass fired cogeneration plants. In the project materials (steel and polymeric) suitable for long term testing in existing plants are discussed. It is proposed that testing in the second part of the project is made with material coupons in one plant fired with only biomass and one plant where biomass is co fired with other fuels. In the biomass fired plant a number of steel materials should be tested. In the co fired plant, with its harsher operating conditions, the same steel materials plus a number of polymeric materials should be tested. Materials suitable for testing are summarised in the report.

Plasma excitation processes in flue gas simulated with Monte Carlo electron dynamics

Energy Technology Data Exchange (ETDEWEB)

Tas, M.A.; Veldhuizen, E.M. van; Rutgers, W.R. [Eindhoven University of Technology (Netherlands). Div. of Electrical Energy Systems

1997-06-07

The excitation of gas molecules in flue gas by electron impact is calculated with a Monte Carlo (MC) algorithm for electron dynamics in partially ionized gases. The MC algorithm is straightforward for any mixture of molecules for which cross sections are available. Electron drift is simulated in the first case for homogeneous electric fields and in the second case for secondary electrons which are produced by electron-beam irradiation. The electron energy distribution function {epsilon}-bar{sub {theta}}, V-bar{sub d}, {lambda}-bar, the energy branching and the rate of excitation are calculated for standard gas mixtures of Ar-N{sub 2}, O{sub 2} and H{sub 2}O. These fundamental process parameters are needed for the study of reactions to remove NO{sub x} from flue gas. The calculated results indicate that the production of highly excited molecules in the high electric field of a streamer corona discharge has an efficiency similar to that of electron-beam irradiation. (author)

The centralized control of elemental mercury emission from the flue gas by a magnetic rengenerable Fe-Ti-Mn spinel.

Science.gov (United States)

Liao, Yong; Xiong, Shangchao; Dang, Hao; Xiao, Xin; Yang, Shijian; Wong, Po Keung

2015-12-15

A magnetic Fe-Ti-Mn spinel was developed to adsorb gaseous Hg(0) in our previous study. However, it is currently extremely restricted in the control of Hg(0) emission from the flue gas for at least three reasons: sorbent recovery, sorbent regeneration and the interference of the chemical composition in the flue gas. Therefore, the effect of SO2 and H2O on the adsorption of gaseous Hg(0) on the Fe-Ti-Mn spinel and the regeneration of spent Fe-Ti-Mn spinel were investigated in this study. Meanwhile, the procedure of the centralized control of Hg(0) emission from the flue gas by the magnetic Fe-Ti-Mn spinel has been analyzed for industrial application. The spent Fe-Ti-Mn spinel can be regenerated by water washing followed by the thermal treatment at 450 °C with no obvious decrease of its ability for Hg(0) capture. Meanwhile, gaseous Hg(0) in the flue gas can be remarkably concentrated during the regeneration, facilitating its safe disposal. Initial pilot test demonstrated that gaseous Hg(0) in the real flue gas can be concentrated at least 100 times by the Fe-Ti-Mn spinel. Therefore, Fe-Ti-Mn spinel was a novel magnetic regenerable sorbent, which can be used for the centralized control of Hg(0) emission from the flue gas. Copyright © 2015 Elsevier B.V. All rights reserved.

Possibilities of mercury removal in the dry flue gas cleaning lines of solid waste incineration units.

Science.gov (United States)

Svoboda, Karel; Hartman, Miloslav; Šyc, Michal; Pohořelý, Michael; Kameníková, Petra; Jeremiáš, Michal; Durda, Tomáš

2016-01-15

Dry methods of the flue gas cleaning (for HCl and SO2 removal) are useful particularly in smaller solid waste incineration units. The amount and forms of mercury emissions depend on waste (fuel) composition, content of mercury and chlorine and on the entire process of the flue gas cleaning. In the case of high HCl/total Hg molar ratio in the flue gas, the majority (usually 70-90%) of mercury is present in the form of HgCl2 and a smaller amount in the form of mercury vapors at higher temperatures. Removal of both main forms of mercury from the flue gas is dependent on chemical reactions and sorption processes at the temperatures below approx. 340 °C. Significant part of HgCl2 and a small part of elemental Hg vapors can be adsorbed on fly ash and solid particle in the air pollution control (APC) processes, which are removed in dust filters. Injection of non-impregnated active carbon (AC) or activated lignite coke particles is able to remove mainly the oxidized Hg(2+) compounds. Vapors of metallic Hg(o) are adsorbed relatively weakly. Much better chemisorption of Hg(o) together with higher sorbent capacity is achieved by AC-based sorbents impregnated with sulfur, alkali poly-sulfides, ferric chloride, etc. Inorganic sorbents with the same or similar chemical impregnation are also applicable for deeper Hg(o) removal (over 85%). SCR catalysts convert part of Hg(o) into oxidized compounds (HgO, HgCl2, etc.) contributing to more efficient Hg removal, but excess of NH3 has a negative effect. Both forms, elemental Hg(o) and HgCl2, can be converted into HgS particles by reacting with droplets/aerosol of poly-sulfides solutions/solids in flue gas. Mercury captured in the form of water insoluble HgS is more advantageous in the disposal of solid waste from APC processes. Four selected options of the dry flue gas cleaning with mercury removal are analyzed, assessed and compared (in terms of efficiency of Hg-emission reduction and costs) with wet methods and retrofits for more

Syncrude emissions reduction project

Energy Technology Data Exchange (ETDEWEB)

Fiedler, M.A. [Alstom Power Inc., Knoxville, TN (United States); Ibbotson, P. [Syncrude Canada Ltd., Calgary, AB (Canada)

2008-07-01

This paper described an emissions reduction project conducted by Syncrude Canada and various other companies currently developing and processing oil sands in Alberta. Syncrude's upgrader expansion program included the installation of an ammonia-based wet flue gas desulfurizer (FGD) designed to remove sulphur dioxide (SO{sub 2}) from a coker train. Syncrude is also installing the FGD technology at its existing plants. It is expected that installation of the FGDs will reduced total site emissions of SO{sub 2} by 60 per cent. The fluid cokers are used to crack the long hydrocarbon chain bitumen molecules into shorter molecules. It is expected that the FGD system will also reduce particulate and SO{sub 3} levels. The FGD system was selected after an evaluation of technologies used by the coal-fired power industry. A dry FGD system was selected to operate above the water saturation temperature of the flue gas. Calcium oxide was used as a reagent. Hot gas was quenched in a spray dryer absorber with a slurry of calcium hydroxide. Rotary atomizers were used to developer uniform droplets of slurry. The system's fabric filter was a low ratio reverse gas-cleaned unit. Particulate matter from the gases was deposited on the interior of the filter bags. Clean hot gas was drawn through reverse gas fans into a reverse gas manifold. A timeline of the FGD technology installation process was included. 3 tabs., 28 figs.

Comparison of Elemental Mercury Oxidation Across Vanadium and Cerium Based Catalysts in Coal Combustion Flue Gas: Catalytic Performances and Particulate Matter Effects.

Science.gov (United States)

Wan, Qi; Yao, Qiang; Duan, Lei; Li, Xinghua; Zhang, Lei; Hao, Jiming

2018-03-06

This paper discussed the field test results of mercury oxidation activities over vanadium and cerium based catalysts in both coal-fired circulating fluidized bed boiler (CFBB) and chain grate boiler (CGB) flue gases. The characterizations of the catalysts and effects of flue gas components, specifically the particulate matter (PM) species, were also discussed. The catalytic performance results indicated that both catalysts exhibited mercury oxidation preference in CGB flue gas rather than in CFBB flue gas. Flue gas component studies before and after dust removal equipment implied that the mercury oxidation was well related to PM, together with gaseous components such as NO, SO 2 , and NH 3 . Further investigations demonstrated a negative PM concentration-induced effect on the mercury oxidation activity in the flue gases before the dust removal, which was attributed to the surface coverage by the large amount of PM. In addition, the PM concentrations in the flue gases after the dust removal failed in determining the mercury oxidation efficiency, wherein the presence of different chemical species in PM, such as elemental carbon (EC), organic carbon (OC) and alkali (earth) metals (Na, Mg, K, and Ca) in the flue gases dominated the catalytic oxidation of mercury.

EB technology for the purification of flue gases

International Nuclear Information System (INIS)

Kojima, Takuji

2003-01-01

Sulfur oxides and nitrogen oxides in flue gas from coal-combustion boilers in power plants, dioxins in flue gas from municipal waste incineration facilities and toxic volatile organic compounds (VOCs) in off-gas from painting or cleaning factories are among air pollutants for which emission is regulated by a law in Japan. Electron beam is the effective and easy controllable radiation source for treatment of these flue gases. This report describes outline of the results so far obtained at JAERI on electron beam treatment of flue gas. The removal performance higher than 90% at 10 kGy for flue gas containing 800 ppm SOx and 225 ppm NOx were achieved and being applied to real-scale power plants in Poland and China with expectation of cost reduction of 20% compared to conventional plants. Decomposition of dioxins in flue gas from solid waste incinerators is another project. Using an accelerator of 300 keV and 40 mA for treatment of real incineration gas at 200degC, we obtain 90% decomposition of dioxins at 15 kGy irradiation. Expansion of these flue gas purification technologies combined with low-energy electron accelerators is expected. (S. Ohno)

Electron beam flue gas treatment. Research cooperation among JAERI, IAEA and INCT

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-10-01

The research co-operation is conducted among Japan Atomic Energy Research Institute (JAERI), International Atomic Energy Agency (IAEA) and Institute of Nuclear Chemistry and Technology in Poland (INCT) on Electron Beam Flue Gas Treatment from January 1993 to March 1997. The first phase of the cooperation was carried out for 3 years from January 1993 to March 1995. This cooperation was performed through information exchange meetings (Coordination Meetings), held in Takasaki and Warsaw, and experiments and discussions by exchange scientists. Many useful results were obtained on electron beam treatment of flue gas from coal-combustion heat generation plant in Kaweczyn within the frame work of the research co-operation. This report includes the main results of the tripartite research cooperation. (author)

Analysis of CO2 Separation from Flue Gas, Pipeline Transportation, and Sequestration in Coal

Energy Technology Data Exchange (ETDEWEB)

Eric P. Robertson

2007-09-01

This report was written to satisfy a milestone of the Enhanced Coal Bed Methane Recovery and CO2 Sequestration task of the Big Sky Carbon Sequestration project. The report begins to assess the costs associated with separating the CO2 from flue gas and then injecting it into an unminable coal seam. The technical challenges and costs associated with CO2 separation from flue gas and transportation of the separated CO2 from the point source to an appropriate sequestration target was analyzed. The report includes the selection of a specific coal-fired power plant for the application of CO2 separation technology. An appropriate CO2 separation technology was identified from existing commercial technologies. The report also includes a process design for the chosen technology tailored to the selected power plant that used to obtain accurate costs of separating the CO2 from the flue gas. In addition, an analysis of the costs for compression and transportation of the CO2 from the point-source to an appropriate coal bed sequestration site was included in the report.

Biomimetic Membrane for CO2 Capture from Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Michael C. Trachtenberg

2007-05-31

These Phase III experiments successfully addressed several issues needed to characterize a permeator system for application to a pulverized coal (PC) burning furnace/boiler assuming typical post-combustion cleanup devices in place. We completed key laboratory stage optimization and modeling efforts needed to move towards larger scale testing. The SOPO addressed six areas. Task 1--Post-Combustion Particle Cleanup--The first object was to determine if the Carbozyme permeator performance was likely to be reduced by particles (materials) in the flue gas stream that would either obstruct the mouth of the hollow fibers (HF) or stick to the HF bore wall surface. The second, based on the Acceptance Standards (see below), was to determine whether it would be preferable to clean the inlet gas stream (removing acid gases and particulates) or to develop methods to clean the Carbozyme permeator if performance declined due to HF block. We concluded that condensation of particle and particulate emissions, in the heat exchanger, could result in the formation of very sticky sulfate aerosols with a strong likelihood of obtruding the HF. These must be managed carefully and minimized to near-zero status before entering the permeator inlet stream. More extensive post-combustion cleanup is expected to be a necessary expense, independent of CO{sub 2} capture technology This finding is in agreement with views now emerging in the literature for a variety of CO{sub 2} capture methods. Task 2--Water Condensation--The key goal was to monitor and control temperature distributions within the permeator and between the permeator and its surroundings to determine whether water condensation in the pores or the HF bore would block flow, decreasing performance. A heat transfer fluid and delivery system were developed and employed. The result was near isothermal performance that avoided all instances of flow block. Direct thermocouple measurements provided the basis for developing a heat transfer

Preheating of manure utilizing heat exchanger and flue gas. Forvarmning af gylle ved varmeveksling med roeggas

Energy Technology Data Exchange (ETDEWEB)

Weber, J.

1987-07-15

It has been shown that preheating of manures in biomass conversion plants to a temperature of 50-60 deg. C, before the anaerobic digestion takes place at a temperature of 35-45 deg. C, results in an increase of methane production. But the method normally involves an increase in energy consumption. The aim of the project was to develope methods of utilizing heat from flue gas emitted from the boiler connected to the plant, with the help of a heat exchanger. The heat thus recovered would be used to preheat the manure. The chosen method was to inject the flue gas directly into the manure mass, following this up with heat exchanging and condensing. In order to mix the flue gas thoroughly into the manure an ejector was used, this was driven by the manure flow. Results were satisfactory. (AB).

STUDY OF THE EFFECT OF CHLORINE ADDITION ON MERCURY OXIDATION BY SCR CATALYST UNDER SIMULATED SUBBITUMINOUS COAL FLUE GAS

Science.gov (United States)

An entrained flow reactor is used to study the effect of addition of chlorine-containing species on the oxidation of elemental mercury (Hgo)by a selective catalytic reduction (SCR) catalyst in simulated subbituminous coal combustion flue gas. The combustion flue gas was doped wit...

Wettability determination by contact angle measurements: hvbB coal-water system with injection of synthetic flue gas and CO2.

Science.gov (United States)

Shojai Kaveh, Narjes; Rudolph, E Susanne J; Wolf, Karl-Heinz A A; Ashrafizadeh, Seyed Nezameddin

2011-12-01

Geological sequestration of pure carbon dioxide (CO(2)) in coal is one of the methods to sequester CO(2). In addition, injection of CO(2) or flue gas into coal enhances coal bed methane production (ECBM). The success of this combined process depends strongly on the wetting behavior of the coal, which is function of coal rank, ash content, heterogeneity of the coal surface, pressure, temperature and composition of the gas. The wetting behavior can be evaluated from the contact angle of a gas bubble, CO(2) or flue gas, on a coal surface. In this study, contact angles of a synthetic flue gas, i.e. a 80/20 (mol%) N(2)/CO(2) mixture, and pure CO(2) on a Warndt Luisenthal (WL) coal have been determined using a modified pendant drop cell in a pressure range from atmospheric to 16 MPa and a constant temperature of 318 K. It was found that the contact angles of flue gas on WL coal were generally smaller than those of CO(2). The contact angle of CO(2) changes from water-wet to gas-wet by increasing pressure above 8.5 MPa while the one for the flue gas changes from water-wet to intermediate-wet by increasing pressure above 10 MPa. Copyright © 2011 Elsevier Inc. All rights reserved.

Coal fired flue gas mercury emission controls

CERN Document Server

Wu, Jiang; Pan, Weiguo; Pan, Weiping

2015-01-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of

Furnace draft dynamics analysis after a flue gas desulphurization system incorporation

Energy Technology Data Exchange (ETDEWEB)

Zazo, J.F.L. [Tecnatom, S.A. (Spain)

2007-07-01

Due to environmental regulations some utilities are modifying coal-fired power groups by installing a flue gas desulfurisation system (FGDS) in order to remove SO{sub 2} from a gas stream. These studies have been ordered by 'Endesa Generacion' for the following power plant groups: C.T. Teruel Grs. 1-3, C.T. Litoral Gr. 2, C.T. Compostilla Gr. 3, C.T. Alucdia Grs. 1-2, C.T. Compostilla Grs. 4-5 (on-going); and C.T. Los Barrios (on-going). The pictures that appear in this abstract correspond to Compostilla Gr.4 and Los Barrios projects. In both cases FGDS installation implies a new booster fan and heat exchanger keeping former Induced Draft Fans (IDFs). The main goal for these projects is to analyze the new flue-gas dynamic, in order to: detect risk situations to equipment, particularly to boiler integrity, test control system strategies and interlocks, select parameters to valves and control system to minimize pressure transients, and test operation strategies. 14 figs.

Numerical simulation of flue gas purification from NOx, SO2 by electron beam

International Nuclear Information System (INIS)

Morgunov, V.V.; Shkilko, A.M.; Fainchtein, O.L.

2011-01-01

Complete text of publication follows. The paper is devoted to numerical simulation of radiation-chemical processes in gas phase, which are take place during electron beam (EB) treatments of flue gases. A mathematical model of EB processes in gas phase was created. Also, a computer code which numerically simulates radiation-chemical processes during EB treatment of flue gases was created. The needed data such as chemical species, radiation-chemical yields and rate constants of the chemical reactions were collected and putted into database. The computer code allows do following: 1. The following technological parameters: irradiation dose, temperature, initial composition of the flue gases, time of irradiation (time which flue gases spend in an irradiation zone), one- or two-stage irradiation can be defined by the user in the code shell; 2. In accordance with the initial composition of flue gases selects chemical species from database of the chemical species (total amount of species in database is 522) which took part in simulation taking into account species that are formed due to irradiation; 3. In accordance with the selected chemical species selects chemical and radiation-chemical reactions from the database of reactions (total amount of chemical and radiation-chemical reaction is 2275) which are took part in the simulation; 4. Creates a stiff system of ordinary differential equations (ODEs) which describes chemical and radiation-chemical reactions; 5. Solves the received system of ODEs by backward differentiation formula (Gear's method); 6. Creates plots of dependencies: concentrations of chemical species versus time of irradiation under different parameters of modeled EB-processes. The received results. For the following technological parameters: irradiation dose is 8.0 kGy; two stage irradiation; initial temperature is 353 deg K; time of the irradiation - 4 s; initial composition of the flue gases - typical for power plant, following removal efficiencies were

Influence of Flue Gas Desulfurization Gypsum on Reducing Soluble Phosphorus in Successive Runoff Events from a Coastal Plain Bermudagrass Pasture.

Science.gov (United States)

Watts, Dexter B; Torbert, H Allen

2016-05-01

Controlling the threat that pastures intensively managed with poultry litter (PL) pose to accelerating eutrophication is a major issue in the southeastern United States. Gypsum (CaSO) has been identified as a promising management tool for ameliorating litter P losses to runoff. Thus, research was conducted to elucidate gypsum's residual effects on P losses from a bermudagrass ( L.) pasture. Runoff events (60 min) were created using rainfall simulations. Treatments consisted of applying four flue gas desulfurization (FGD) gypsum rates (0, 2.2, 4.4, and 8.9 Mg ha) to bermudagrass fertilized with 13.4 Mg ha PL plus a nonfertilized check (no litter or gypsum) and 8.9 Mg ha FGD gypsum only as controls. Rainfall simulations (∼ 85 mm h) were conducted immediately, 5 wk, and 6 mo (i.e., at the end of growing season) after PL application to determine gypsum's effectiveness at controlling P loss over successive runoff events. The greatest dissolved P (DP) in runoff occurred immediately after PL application. Gypsum effectively reduced cumulative DP concentration losses (54%) compared with PL alone in initial runoff events. Gypsum reduced DP concentrations in succeeding runoff events also regardless of timing, suggesting that its effect is persistent and will not diminish over a growing season. Generally, maximum DP reductions were achieved with 8.9 Mg ha. However, it was surmised from this study that optimal P reduction in a bermudagrass pasture can be achieved with 4.4 Mg ha. Information ascertained from this study may be useful in aiding land managers making prescriptions for management practices that reduce DP losses from agricultural fields. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO2 from Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Devenney, Martin; Gilliam, Ryan; Seeker, Randy

2014-06-01

The objective of this project is to demonstrate an innovative process to mineralize CO2 from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO2 Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO2 from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This topical report covers Phase 2b, which is the construction phase of pilot demonstration subsystems that make up the integrated plant. The subsystems included are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant is now capable of capturing CO2 from various sources (gas and coal) and mineralizing into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The topical report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. At the end of Phase 2b, the CCMP pilot demonstration is fully ready for testing.

Criteria for selecting a flue gas purification system for waste incineration plants

Energy Technology Data Exchange (ETDEWEB)

Mosch, H

1985-12-01

This paper evaluates the available systems with a view to three basic principles of gaseous effluent removal, relating to dust, SO/sub 2/, HCl and HF, by discussing criteria such as performance with regard to environmental hygiene, performance with regard to material or energy consumption, terms and conditions, operational conditions, and economics. The three methods discussed are: (1) Scrubbing and effluent treatment including evaporation and flue gas reheating or other means of treating the flue gas cooled down to about 65/sup 0/C. (2) Spray sorption by means of flash drying reactors, similar to the spray drying method. (3) Blow-in sorption, as the method may be called. The dry, powdered reagent, in general slack lime with at least 90 p.c. of Ca(OH)/sub 2/, is blown into the reactors. (orig./HP).

Possibility study of gasifier with axial circulating flue gas for reducing Tar

Science.gov (United States)

Poowadin, T.; Polsongkram, M.; Khantikomol, P.

2018-01-01

This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

Dew point of flue gas in the combustion of brown coal briquettes

Energy Technology Data Exchange (ETDEWEB)

Schinkel, W

1977-08-01

Economical operation of small steam generators can follow two courses, viz. to channel the emitted gases through the plant and reduce waste gas loss. Two possibilities exist to achieve this: firstly a steam generating process with only slight excess air; secondly a reduction of the emitted gas temperature. The lowest waste gas temperature found in sulphur-containing combustion materials is measured by finding the acid dew-point of the waste gas. The following results in the case of brown coal briquettes were found. Measurements of the dew point of flue gas in two steam generators, both of the double flue type, one having a capacity of 12.5 t/h, the other 25 t/h, one using brown coal briquettes with 1% sulphur content, the other with 3%, resulted in the fact that the dew point can be measured. It was shown that a low air ratio leads to a lowering of the dew point. However this process is unfortunately economically unviable in chain grate generators as the waste gas becomes so thin under a high air ratio that the dew point can only be minimally reduced. Further the acid dew point is only slightly influenced by partial operation of the generator and the infusion of briquette residue.

Advanced separation technology for flue gas cleanup. Final report, February 1998

Energy Technology Data Exchange (ETDEWEB)

Bhown, A.S.; Alvarado, D.; Pakala, N.; Tagg, T.; Riggs, T.; Ventura, S.; Sirkar, K.K.; Majumdar, S.; Bhaumick, D.

1998-06-01

The objective of this work by SRI International was to develop a novel system for regenerable SO{sub 2} and NO{sub x} scrubbing of flue gas that focuses on (1) a novel method for regenerating spent SO{sub 2} scrubbing liquor and (2) novel chemistry for reversible absorption of NO{sub x}. High efficiency, hollow fiber contactors (HFCs) were proposed as the devices for scrubbing the SO{sub 2} and NO{sub x} from the flue gas. The system would be designed to remove more than 95% of the SO{sub 2} and more than 75% of the NO{sub x} from flue gases typical of pulverized coal-fired power plants at a cost that is at least 20% less than combined wet limestone scrubbing of SO{sub x} and selective catalytic reduction of NO{sub x}. In addition, the process would generate only marketable by-products, if any (no waste streams are anticipated). The major cost item in existing technology is capital investment. Therefore, the approach was to reduce the capital cost by using high-efficiency, hollow fiber devices for absorbing and desorbing the SO{sub 2} and NO{sub x}. The authors also introduced new process chemistry to minimize traditionally well-known problems with SO{sub 2} and NO{sub x} absorption and desorption. The process and progress in its development are described.

Mechanical, Hygric and Thermal Properties of Flue Gas Desulfurization Gypsum

Directory of Open Access Journals (Sweden)

P. Tesárek

2004-01-01

Full Text Available The reference measurements of basic mechanical, thermal and hygric parameters of hardened flue gas desulfurization gypsum are carried out. Moisture diffusivity, water vapor diffusion coefficient, thermal conductivity, volumetric heat capacity and linear thermal expansion coefficient are determined with the primary aim of comparison with data obtained for various types of modified gypsum in the future. 

Microalgal biomass production and on-site bioremediation of carbon dioxide, nitrogen oxide and sulfur dioxide from flue gas using Chlorella sp. cultures.

Science.gov (United States)

Chiu, Sheng-Yi; Kao, Chien-Ya; Huang, Tzu-Ting; Lin, Chia-Jung; Ong, Seow-Chin; Chen, Chun-Da; Chang, Jo-Shu; Lin, Chih-Sheng

2011-10-01

The growth and on-site bioremediation potential of an isolated thermal- and CO₂-tolerant mutant strain, Chlorella sp. MTF-7, were investigated. The Chlorella sp. MTF-7 cultures were directly aerated with the flue gas generated from coke oven of a steel plant. The biomass concentration, growth rate and lipid content of Chlorella sp. MTF-7 cultured in an outdoor 50-L photobioreactor for 6 days was 2.87 g L⁻¹ (with an initial culture biomass concentration of 0.75 g L⁻¹), 0.52 g L⁻¹ d⁻¹ and 25.2%, respectively. By the operation with intermittent flue gas aeration in a double-set photobioreactor system, average efficiency of CO₂ removal from the flue gas could reach to 60%, and NO and SO₂ removal efficiency was maintained at approximately 70% and 50%, respectively. Our results demonstrate that flue gas from coke oven could be directly introduced into Chlorella sp. MTF-7 cultures to potentially produce algal biomass and efficiently capture CO₂, NO and SO₂ from flue gas. Copyright © 2011 Elsevier Ltd. All rights reserved.

Application of Module System for Processing a Large Capacity of Coal Steam Power Plant Flue gas by Electron Beam Machine

International Nuclear Information System (INIS)

Rukijatmo; Munawir Z, M.

2003-01-01

Conceptual design of SOx dan NOx flue gas treatment base on 25% of 400 M We capacity and 90% efficiency reduction of SOx, the electron beam machine will be utilized to performed the environment quality standard of air pollution. The technical specification of electron beam machine, processing system and chamber dimension should conformed to the regulation. The discussion is focused on the selection of electron beam machine type and the dimension of radiation vessel for perfect reaction and exact time processing. The design calculation is indicated that we need two electron beam machines of 500 mA, 800 kV installed in parallel and 3 up to 3.4 metres diameter, the speed of flue gas in the vessel around 16.4 up to 18.14 metre per second, 80% treatment of 0,7% sulphur content coal is conform to regulation on emission of flue gas environment, and only 50% of flue gas needed to be treated by 4 modular. (author)

LARGE-SCALE MECURY CONTROL TECHNOLOGY TESTING FOR LIGNITE-FIRED UTILITIES-OXIDATION SYSTEMS FOR WET FGD

Energy Technology Data Exchange (ETDEWEB)

Michael J. Holmes; Steven A. Benson; Jeffrey S. Thompson

2004-03-01

The Energy & Environmental Research Center (EERC) is conducting a consortium-based effort directed toward resolving the mercury (Hg) control issues facing the lignite industry. Specifically, the EERC team--the EERC, EPRI, URS, ADA-ES, Babcock & Wilcox, the North Dakota Industrial Commission, SaskPower, and the Mercury Task Force, which includes Basin Electric Power Cooperative, Otter Tail Power Company, Great River Energy, Texas Utilities (TXU), Montana-Dakota Utilities Co., Minnkota Power Cooperative, BNI Coal Ltd., Dakota Westmoreland Corporation, and the North American Coal Company--has undertaken a project to significantly and cost-effectively oxidize elemental mercury in lignite combustion gases, followed by capture in a wet scrubber. This approach will be applicable to virtually every lignite utility in the United States and Canada and potentially impact subbituminous utilities. The oxidation process is proven at the pilot-scale and in short-term full-scale tests. Additional optimization is continuing on oxidation technologies, and this project focuses on longer-term full-scale testing. The lignite industry has been proactive in advancing the understanding of and identifying control options for Hg in lignite combustion flue gases. Approximately 1 year ago, the EERC and EPRI began a series of Hg-related discussions with the Mercury Task Force as well as utilities firing Texas and Saskatchewan lignites. This project is one of three being undertaken by the consortium to perform large-scale Hg control technology testing to address the specific needs and challenges to be met in controlling Hg from lignite-fired power plants. This project involves Hg oxidation upstream of a system equipped with an electrostatic precipitator (ESP) followed by wet flue gas desulfurization (FGD). The team involved in conducting the technical aspects of the project includes the EERC, Babcock & Wilcox, URS, and ADA-ES. The host sites include Minnkota Power Cooperative Milton R. Young

OPTIMIZING TECHNOLOGY TO REDUCE MERCURY AND ACID GAS EMISSIONS FROM ELECTRIC POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

Jeffrey C. Quick; David E. Tabet; Sharon Wakefield; Roger L. Bon

2005-10-01

Maps showing potential mercury, sulfur, chlorine, and moisture emissions for U.S. coal by county of origin were made from publicly available data (plates 1, 2, 3, and 4). Published equations that predict mercury capture by emission control technologies used at U.S. coal-fired utilities were applied to average coal quality values for 169 U.S. counties. The results were used to create five maps that show the influence of coal origin on mercury emissions from utility units with: (1) hot-side electrostatic precipitator (hESP), (2) cold-side electrostatic precipitator (cESP), (3) hot-side electrostatic precipitator with wet flue gas desulfurization (hESP/FGD), (4) cold-side electrostatic precipitator with wet flue gas desulfurization (cESP/FGD), and (5) spray-dry adsorption with fabric filter (SDA/FF) emission controls (plates 5, 6, 7, 8, and 9). Net (lower) coal heating values were calculated from measured coal Btu values, and estimated coal moisture and hydrogen values; the net heating values were used to derive mercury emission rates on an electric output basis (plate 10). Results indicate that selection of low-mercury coal is a good mercury control option for plants having hESP, cESP, or hESP/FGD emission controls. Chlorine content is more important for plants having cESP/FGD or SDA/FF controls; optimum mercury capture is indicated where chlorine is between 500 and 1000 ppm. Selection of low-sulfur coal should improve mercury capture where carbon in fly ash is used to reduce mercury emissions. Comparison of in-ground coal quality with the quality of commercially mined coal indicates that existing coal mining and coal washing practice results in a 25% reduction of mercury in U.S. coal before it is delivered to the power plant. Further pre-combustion mercury reductions may be possible, especially for coal from Texas, Ohio, parts of Pennsylvania and much of the western U.S.

Summary of INCO corrosion tests in power plant flue gas scrubbing processes

International Nuclear Information System (INIS)

Hoxie, E.C.; Tuffnell, G.W.

1976-01-01

Corrosion tests in a number of flue-gas desulfurization units have shown that carbon steel, low alloy steels, and Type 304L stainless steel are inadequate in the wet portions of the scrubbers. Type 316L stainless steel is sometimes subject to localized corrosive attack in scrubber environments with certain combinations of pH and chloride content. A corollary is that corrosion of Type 316L stainless steel might be controlled by control of scrubbing media pH and chloride content. Although an attempt was made to correlate the pitting and crevice corrosion obtained on the Type 316 stainless steel test samples with chloride and pH measurements, relatively wide scatter in the data indicated only a modest correlation. This is attributed to variations in local conditions, especially beneath deposits, that differ from the liquor samples obtained for analysis, to processing upsets, to temperature differences, and to some extent to inaccuracies in measurement of pH and chloride levels. The data do show, however, that molybdenum as an alloying element in stainless steels and high nickel alloys was very beneficial in conferring resistance to localized attack in scrubber environments. High nickel alloys containing appreciable amounts of molybdenum such as Hastelloy alloy C-276 and Inconel alloy 625 can be used for critical components. Chloride stress corrosion cracking (SCC) of austenitic stainless steels has generally not been a problem in FGD scrubbers, apparently because operating temperatures are comparatively low. An exception is reheater tubing where some failures have occurred because of elevated temperatures in conjunction with condensate that forms during shut-down periods or carryover of chloride laden mist from the scrubber. This problem can be overcome by proper alloy selection or maintaining dry conditions

Numerical Study Of Flue Gas Flow In A Multi Cyclone Separator

OpenAIRE

Ganga Reddy C; Umesh Kuppuraj

2015-01-01

The removal of harmful particulate matter from power plant flue gas is of critical importance to the environment and its inhabitants. The present work illustrates the use of multi-cyclone separators to remove the particulate matter from the bulk of the gas exhausted to the atmosphere. The method has potential to replace conventional systems like electrostatic precipitator due to inherent low power requirement and low maintenance. A parametric model may be employed to design the sy...

Flue gas conditioning for improved particle collection in electrostatic precipitators. Quarterly technical report

Energy Technology Data Exchange (ETDEWEB)

Durham, M.D.

1992-04-27

The purpose of this research program is to identify and evaluate a variety of additives capable of increasing particle cohesion which could be used for improving collection efficiency in an ESP. A three-phase screening process will be used to provide the, evaluation of many additives in a logical and cost-effective manner. The three step approach involves the following experimental setups: 1. Provide a preliminary screening in the laboratory by measuring the effects of various conditioning agents on reentrainment of flyash particles in an electric field operating at simulated flue gas conditions. 2. Evaluate the successful additives using a 100 acfm bench-scale ESP operating on actual flue gas. 3. Obtain the data required for scaling up the technology by testing the two or three most promising conditioning agents at the pilot scale.

CO2 Capture from Flue Gas using Amino Acid Salt Solutions

DEFF Research Database (Denmark)

Lerche, Benedicte Mai; Stenby, Erling Halfdan; Thomsen, Kaj

2009-01-01

difficult. Amino acid salt solutions have emerged as an alternative to the alkanolamine solutions. A number of advantages make amino acid salt solutions attractive solvents for CO2 capture from flue gas. In the present study CO2 absorption in aqueous solutions of 0.5 M potassium glycinate and 0.5 M...

Carbon Mineralization by Aqueous Precipitation for Beneficial Use of CO₂ from Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Devenney, Martin [Calera Corporation, Moss Landing, CA (United States); Gilliam, Ryan [Calera Corporation, Moss Landing, CA (United States); Seeker, Randy [Calera Corporation, Moss Landing, CA (United States)

2015-06-30

The objective of this project was to demonstrate an innovative process to mineralize CO₂ from flue gas directly to reactive carbonates and maximize the value and versatility of its beneficial use products. The program scope includes the design, construction, and testing of a CO₂ Conversion to Material Products (CCMP) Pilot Demonstration Plant utilizing CO₂ from the flue gas of a power production facility in Moss Landing, CA as well as flue gas from coal combustion. This final report details all development, analysis, design and testing of the project. Also included in the final report are an updated Techno-Economic Analysis and CO₂ Lifecycle Analysis. The subsystems included in the pilot demonstration plant are the mineralization subsystem, the Alkalinity Based on Low Energy (ABLE) subsystem, the waste calcium oxide processing subsystem, and the fiber cement board production subsystem. The fully integrated plant was proven to be capable of capturing CO₂ from various sources (gas and coal) and mineralizing it into a reactive calcium carbonate binder and subsequently producing commercial size (4ftx8ft) fiber cement boards. The final report provides a description of the “as built” design of these subsystems and the results of the commissioning activities that have taken place to confirm operability. The report also discusses the results of the fully integrated operation of the facility. Fiber cement boards have been produced in this facility exclusively using reactive calcium carbonate from captured CO₂ from flue gas. These boards meet all US and China appropriate acceptance standards. Use demonstrations for these boards are now underway.

Carbon Dioxide Removal from Flue Gas Using Microporous Metal Organic Frameworks

Energy Technology Data Exchange (ETDEWEB)

Lesch, David A

2010-06-30

UOP LLC, a Honeywell Company, in collaboration with Professor Douglas LeVan at Vanderbilt University (VU), Professor Adam Matzger at the University of Michigan (UM), Professor Randall Snurr at Northwestern University (NU), and Professor Stefano Brandani at the University of Edinburgh (UE), supported by Honeywell's Specialty Materials business unit and the Electric Power Research Institute (EPRI), have completed a three-year project to develop novel microporous metal organic frameworks (MOFs) and an associated vacuum-pressure swing adsorption (vPSA) process for the removal of CO{sub 2} from coal-fired power plant flue gas. The project leveraged the team's complementary capabilities: UOP's experience in materials development and manufacturing, adsorption process design and process commercialization; LeVan and Brandani's expertise in high-quality adsorption measurements; Matzger's experience in syntheis of MOFs and the organic components associated with MOFs; Snurr's expertise in molecular and other modeling; Honeywell's expertise in the manufacture of organic chemicals; and, EPRI's knowledge of power-generation technology and markets. The project was successful in that a selective CO{sub 2} adsorbent with good thermal stability and reasonable contaminant tolerance was discovered, and a low cost process for flue gas CO{sub 2} capture process ready to be evaluated further at the pilot scale was proposed. The team made significant progress toward the current DOE post-combustion research targets, as defined in a recent FOA issued by NETL: 90% CO{sub 2} removal with no more than a 35% increase in COE. The team discovered that favorable CO{sub 2} adsorption at more realistic flue gas conditions is dominated by one particular MOF structure type, M/DOBDC, where M designates Zn, Co, Ni, or Mg and DOBDC refers to the form of the organic linker in the resultant MOF structure, dioxybenzenedicarboxylate. The structure of the M/DOBDC MOFs

Pilot-plant for NOx, SO2, HCl removal from flue-gas of municipal waste incinerator by electron beam irradiation

International Nuclear Information System (INIS)

Doi, Takeshi; Suda, Shoichi; Morishige, Atsushi; Tokunaga, Okihiro; Aoki, Yasushi; Sato, Shoichi; Komiya, Mikihisa; Hashimoto, Nobuo; Nakajima, Michihiro.

1992-01-01

A pilot-Plant for NO x , SO 2 and HCl removal from flue-gas of municipal waste incinerator by electron beam irradiation was designed and its construction at Matsudo City Waste Disposal Center was planned. The flue-gas of 1,000 Nm 3 /hr is guided from the waste incinerator flue-gas line of 30,000 Nm 3 /hr to the Pilot-Plant to be processed by spraying Ca(OH) 2 slurry (NKK-LIMAR Process) and irradiating high-energy electron beam of an accelerator. NO x , SO 2 and HCl are removed simultaneously from the flue-gas by the enhanced reaction with Ca(OH) 2 under irradiation. According to the basic research performed using a small size reactor at TRCRE of JAERI, the electron beam irradiation process was proved to be very effective for these harmful gases removal. Based on this result, the Pilot-Plant was designed for the demonstration of NO x , SO 2 and HCl removal performance using electron accelerator of maximum energy 0.95 MeV and maximum power 15 kW. The designing and planning were promoted by NKK in cooperation with JAERI and Matsudo City. (author)

Distribution of heavy metals from flue gas in algal bioreactor

Science.gov (United States)

Napan, Katerine

Flue gas from coal-fired power plants is a major source of CO2 to the atmosphere. Microalgae can use this enriched form of CO2 as carbon source and in turn the biomass can be used to produce food, feed, fertilizer and biofuels. However, along with CO2, coal-based flue gas will inevitably introduce heavy metals, which have a high affinity to bind algal cells, could be toxic to the organisms and if transferred to the products could limit their uses. This study seeks to address the distribution and impact of heavy metals present in flue gas on microalgae production systems. To comprehend its effects, algae Scenedesmus obliquus was grown in batch reactors in a multimetal system. Ten heavy metals (Cu, Co, Zn, Pb, As, Se, Cr, Hg, Ni and Cd) were selected and were evaluated at four concentrations (1X, 2X, 5X and 10X). Results show that most heavy metals accumulated mainly in biomass and were found in very low concentrations in media. Hg was shown to be lost from the culture, with low amounts present in the biomass. An upper limit for As uptake was observed, suggesting its likelihood to build-up in the system during medium recycle. The As limited bioaccumulation was overcome by addition of sulfur to the algal medium. Heavy metal at 2X, 5X and 10X inhibited both growth and lipid production, while at the reference concentration both biomass and lipids yields were increased. Heavy metal concentrations in the medium and biomass were time dependent, and at the end of the cultivation most heavy metals in the supernatant solution complied with the recommendations for irrigation water, while biomass was below limits for cattle and poultry feed, fertilizer, plastic and paper. This research shows that bioremediation of CO2 and heavy metals in combination with energy production can be integrated, which is an environmentally friendly form of biotechnology.

Estimation of combustion flue gas acid dew point during heat recovery and efficiency gain

Energy Technology Data Exchange (ETDEWEB)

Bahadori, A. [Curtin University of Technology, Perth, WA (Australia)

2011-06-15

When cooling combustion flue gas for heat recovery and efficiency gain, the temperature must not be allowed to drop below the sulfur trioxide dew point. Below the SO{sub 3} dew point, very corrosive sulfuric acid forms and leads to operational hazards on metal surfaces. In the present work, simple-to-use predictive tool, which is easier than existing approaches, less complicated with fewer computations is formulated to arrive at an appropriate estimation of acid dew point during combustion flue gas cooling which depends on fuel type, sulfur content in fuel, and excess air levels. The resulting information can then be applied to estimate the acid dew point, for sulfur in various fuels up to 0.10 volume fraction in gas (0.10 mass fraction in liquid), excess air fractions up to 0.25, and elemental concentrations of carbon up to 3. The proposed predictive tool shows a very good agreement with the reported data wherein the average absolute deviation percent was found to be around 3.18%. This approach can be of immense practical value for engineers and scientists for a quick estimation of acid dew point during combustion flue gas cooling for heat recovery and efficiency gain for wide range of operating conditions without the necessity of any pilot plant setup and tedious experimental trials. In particular, process and combustion engineers would find the tool to be user friendly involving transparent calculations with no complex expressions for their applications.

An energetic analysis of CO2 capture on a gas turbine combining flue gas recirculation and membrane separation

International Nuclear Information System (INIS)

Belaissaoui, Bouchra; Cabot, Gilles; Cabot, Marie-Sophie; Willson, David; Favre, Eric

2012-01-01

Post-combustion Carbon Capture and Storage (CCS) is currently intensively investigated as a key issue for the mitigation of greenhouse gases emissions. A very large number of studies is dedicated to coal power plants. In this paper, the possibility to achieve carbon capture on a gas turbine, based on a combination of flue gas recycle and membrane separation is reported. Membrane processes are effectively known to offer attractive performances in terms of energy efficiency, as soon as concentrated and/or pressure mixtures have to be treated. Two different flow schemes have been simulated and compared: flue gas recycle with air combustion and flue gas recycle with an oxygen enriched feed mixture. The energy requirement of the different processes, expressed in GJ (thermal basis) per ton of recovered CO 2 , and the size of the membrane capture process (expressed in m 2 of membrane area) have been systematically estimated for different membrane separation performances. It is shown that an overall energy requirement down to 2.6 GJ per ton can possibly be achieved when optimal operating conditions, based on oxygen enriched air (OEA) combustion together with a highly selective membrane (CO 2 /N 2 selectivity of 200) are combined. Additional possibilities in order to minimise the energy penalty of the process are discussed. -- Highlights: ► A carbon capture process for gas turbine has been investigated for the first time, with membrane separation unit. ► Air combustion systematically induces CO 2 capture specific energy requirement far above alternative capture processes. ► Remarkably, a very low energy requirement can be achieved (down to 2.6 GJ/ton) with Oxygen Enriched Air combustion. ► Target membrane selectivities and optimal oxygen content for combustion have been identified.

CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

Energy Technology Data Exchange (ETDEWEB)

David A. Green; Brian S. Turk; Raghubir P. Gupta; Alejandro Lopez-Ortiz; Douglas P. Harrison; Ya Liang

2001-07-01

Sodium based sorbents including sodium carbonate may be used to capture carbon dioxide from flue gas. A relatively concentrated carbon dioxide stream may be recoverable for sequestration when the sorbent is regenerated. Electrobalance tests indicated that sodium carbonate monohydrate was formed in a mixture of helium and water vapor at temperatures below 65 C. Additional compounds may also form, but this could not be confirmed. In the presence of carbon dioxide and water vapor, both the initial reaction rate of sodium carbonate with carbon dioxide and water and the sorbent capacity decreased with increasing temperature, consistent with the results from the previous quarter. Increasing the carbon dioxide concentration at constant temperature and water vapor concentration produced a measurable increase in rate, as did increasing the water vapor concentration at constant carbon dioxide concentration and temperature. Runs conducted with a flatter TGA pan resulted in a higher initial reaction rate, presumably due to improved gas-solid contact, but after a short time, there was no significant difference in the rates measured with the different pans. Analyses of kinetic data suggest that the surface of the sodium carbonate particles may be much hotter than the bulk gas due to the highly exothermic reaction with carbon dioxide and water, and that the rate of heat removal from the particle may control the reaction rate. A material and energy balance was developed for a cyclic carbonation/calcination process which captures about 26 percent of the carbon dioxide present in flue gas available at 250 C.

Results using flue gas desulfurization gypsum in soilless substrates for greenhouse crops

Science.gov (United States)

Recent availability of Flue Gas Desulfurization gypsum (FGDG) has led to interested in its possible use in horticulture greenhouse production. Three studies were conducted to determine the effects of increasing rates of FGDG on six greenhouse crops. In the first study, substrates (6:1 pine bark:san...

Heterogeneous reactions and aerosol formation in flue gas cleaning by electron beam

International Nuclear Information System (INIS)

Baumann, W.; Jordan, S.; Leichsenring, C.H.; Maetzing, H.; Paur, H.R.; Schikarski, W.

1990-08-01

The electron beam dry scrubbing process is a simultaneous method for the removal of SO 2 and NO x from flue gas. By electron irradiation radicals (OH, O 2 H, O) are formed from the main flue gas components which oxidize NO x and SO 2 into the acids HNO 3 and H 2 SO 4 . These are then neutralized by the injection of NH 3 . A submicron aerosol consisting of ammonium salts is formed which is filtered from the offgas. The main pathways of the gas phase chemistry and product formation have been elucidated by experimental and theoretical studies. Back reactions which occur in the gas and the particle phase limit the energy efficiency of the process. By recirculation of irradiated gas into the reaction vessel (multiple irradiation) a significant improvement of removal yields was obtained. This enhancement of the energy efficiency requires the removal of products between the irradiation steps. Studies show that the material balance is complete. Deficits in the N and S balance of the process are due to the additional formation of molecular nitrogen and the deposition of ammonium sulfate in the ducts. Aerosol formation participates only with 30% in the material balance. The remaining 70% of the product are formed by surface reactions in the filter cake (40%) and in the ducts (30%). (orig.) With 38 figs., 29 tabs [de

Ecological aspects of coal combustion - utilization of CO2 from flue gas

Directory of Open Access Journals (Sweden)

Markoš Jozef

1998-09-01

Full Text Available Slovakia belongs to the group of twenty worst polluters throughout the world, releasing 10 - 12 tons of carbon dioxide per capita, whereas the worldwide average value is about 5 tons. It is known that the big electric and thermal power stations produce only 25 % of the overall production of carbon dioxide in Slovakia, whereas the biggest producer of carbon dioxide is the industry by 31%. The aim of the present contribution is to show possibilities of the further chemical conversion of the separated carbon dioxide from flue gas as a chemical raw material. We focused our attention to the feasibility of the conversion of carbon dioxide into carbon oxide or synthesis gas and its further conversion into methanol. The production of synthesis gas from carbon dioxide, coke (coal and natural gas was assumed. On the basis of our studies we can claim that the fulfilment of the national target of the Slovak Republic set up for 2005, i.e., the reduction of carbon dioxide emissions by 20 % against 1988 by the chemical transformation of carbon dioxide from the electric power stations flue gas is not realistic. In our opinion a profound reduction of carbon dioxide emission can be reached by lower demands for energy produced by burning fossil fuels or by the substitution of these fuels by alternative energy sources.

Technical and economic feasibility study of flue gas injection in an Iranian oil field

Directory of Open Access Journals (Sweden)

Mohammad Ali Ahmadi

2015-09-01

The main aim of this research is to investigate various gas injection methods (N2, CO2, produced reservoir gas, and flue gas in one of the northern Persian gulf oil fields by a numerical simulation method. Moreover, for each scenario of gas injection technical and economical considerations are took into account. Finally, an economic analysis is implemented to compare the net present value (NPV of the different gas injection scenarios in the aforementioned oil field.

Re-use of stabilised flue gas ashes from solid waste incineration in cement-treated base layers for pavements

DEFF Research Database (Denmark)

Cai, Zuansi; Jensen, Dorthe Lærke; Christensen, Thomas Højlund

2003-01-01

Fly ash from coal-burning power plants has been used extensively as a pozzolan and fine filter in concrete for many years. Laboratory experiments were performed investigating the effect of substituting the coal-based fly ash with chemically stabilised flue gas ashes (FGA) from waste incineration...... more than 5 MPa after 7 days. The tank leaching tests revealed that leaching of heavy metals was not significantly affected by the use of chemically stabilised flue gas ashes from waste incineration. Assuming that diffusion controls the leaching process it was calculated that less than 1% of the metals...... would teach during a 100-year period from a 0.5 m thick concrete stab exposed to water on one side. Leaching of the common ions Ca, Cl, Na and SO4 was increased 3-20 times from the specimens with chemically stabilised flue gas ashes from waste incineration. However, the quantities leached were still...

Flue gas recovery system for natural gas combined heat and power plant with distributed peak-shaving heat pumps

International Nuclear Information System (INIS)

Zhao, Xiling; Fu, Lin; Wang, Xiaoyin; Sun, Tao; Wang, Jingyi; Zhang, Shigang

2017-01-01

Highlights: • A flue gas recovery system with distributed peak-shaving heat pumps is proposed. • The system can improve network transmission and distribution capacity. • The system is advantageous in energy saving, emission reduction and economic benefits. - Abstract: District heating systems use distributed heat pump peak-shaving technology to adjust heat in secondary networks of substations. This technology simultaneously adjusts the heat of the secondary network and reduces the return-water temperature of the primary network by using the heat pump principle. When optimized, low temperature return-water is able to recycle more waste heat, thereby further improving the heating efficiency of the system. This paper introduces a flue gas recovery system for a natural gas combined heat and power plant with distributed peak-shaving heat pumps. A pilot system comprising a set of two 9F gas-steam combined cycle-back pressure heating units was used to analyse the system configuration and key parameters. The proposed system improved the network transmission and distribution capacity, increased heating capacity, and reduced heating energy consumption without compromising heating safety issues. As such, the proposed system is advantageous in terms of energy saving, emission reduction, and economic benefits.

Facile synthesis of triazine-triphenylamine-based microporous covalent polymer adsorbent for flue gas CO2 capture

KAUST Repository

Das, Swapan Kumar; Wang, Xinbo; Lai, Zhiping

2017-01-01

The sustainable capture and sequestration of CO2 from flue gas emission is an important and unavoidable challenge to control greenhouse gas release and climate change. In this report, we describe a triazine-triphenylamine-based microporous covalent

Flue gas desulphurization in a spray tower with de-coupled recycling of soda ash

Energy Technology Data Exchange (ETDEWEB)

Liebgott, H.

1983-05-01

RD project to develop a ''dry'' process for the desulphurization of flue gases. The process is based on a desulphurization step with a solution of soda ash which is sprayed into the flue gas. The gas is cooled by evaporation but its temperature is still higher than the dew point; reheating is not necessary. The product of the desulphurization is a dry mixture of sodium sulphite and -carbonate. It is intended to reprocess this powder to soda in a central plant - serving several power stations. First sulphite is oxidized to sulphate, which in turn is reacted with calcium chloride to form calcium sulphate and sodium chloride. The latter is introduced into the Solvay-soda ash process which yields calcium chloride as a by-product. Tests were carried out for the desulphurization step and the oxidation of sulphite. The desulphurization tests resulted in poor degrees of SO/sub 2/-removal even with high stoichiometric ratios of soda ash to sulphur dioxide. The preliminary estimates of process economics made before start of experimental work could not be verified. Furthermore, during work on the project, new processes were revealed whereby flue gas is desulphurized in a spray-drying apparatus with a slurry of calcium hydroxide. In an extension of the project, tests were carried out which confirmed these findings. The project was abandoned.

Production development and utilization of Zimmer Station wet FGD by-products. Final report. Volume 1, Executive summary

Energy Technology Data Exchange (ETDEWEB)

Smith, Kevin [Dravo Technology Center, Pittsburgh, PA (United States); Beeghly, Joel H. [Dravo Technology Center, Pittsburgh, PA (United States)

2000-11-30

About 30 electric utility units with a combined total of 15,000 MW utilize magnesium enhanced lime flue gas desulfurization (FGD) systems. A disadvantage of this and other inhibited or natural oxidation wet FGD systems is the capital and operating cost associated with landfill disposal of the calcium sulfite based solids. Fixation to stabilize the solids for compaction in a landfill also consumes fly ash that otherwise may be marketable. This Executive Summary describes efforts to dewater the magnesium hydroxide and gypsum slurries and then process the solids into a more user friendly and higher value form. To eliminate the cost of solids disposal in its first generation Thiosorbic® system, the Dravo Lime Company developed the ThioClear® process that utilizes a magnesium based absorber liquor to remove S0₂ with minimal suspended solids. Magnesium enhanced lime is added to an oxidized bleed stream of thickener overflow (TOF) to produce magnesium hydroxide [Mg(OH)₂] and gypsum (CaS0₄ • 2H₂0), as by-products. This process was demonstrated at the 3 to 5 MW closed loop FGD system pilot plant at the Miami Fort Station of Cinergy, near Cincinnati, Ohio with the help of OCDO Grant Agreement CDO/D-91-6. A similar process strictly for'recovery and reuse of Mg(OH)₂ began operation at the Zimmer Station of Cinergy in late 1994 that can produce 900 pounds of Mg(OH)₂ per hour and 2,600 pounds of gypsum per hour. This by-product plant, called the Zimmer Slipstream Magnesium Hydroxide Recovery Project Demonstration, was conducted with the help of OCDO Grant Agreement CDO/D-921-004. Full scale ThioClear® plants began operating in 1997 at the 130 MW Applied Energy Services plant, in Monaca, PA, and in year 2000 at the 1,330 MW Allegheny Energy Pleasants Station at St. Marys, WV.

ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

International Nuclear Information System (INIS)

Kenneth E. Baldrey

2002-01-01

The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO(sub 3) and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative

Simulation of a heat pump system for total heat recovery from flue gas

International Nuclear Information System (INIS)

Wei, Maolin; Yuan, Weixing; Song, Zhijia; Fu, Lin; Zhang, Shigang

2015-01-01

This paper introduces an approach of using an open-cycle absorption heat pump (OAHP) for recovering waste heat from the flue gas of a gas boiler with a system model. And equivalent energy efficiency is used to evaluate two other heat recovery systems that integrate an electric compression heat pump (EHP) or an absorption heat pump (AHP) with a boiler. The key factors influencing the systems are evaluated. The OAHP system efficiency is improved by 11% compared to the base case. And the OAHP system is more efficient than the AHP or the EHP systems, especially when the solution mass flow rate is only a little less than the cold water mass flow rate. The energy efficiency comparison is supplemented with a simplified economic analysis. The results indicate that the OAHP system is the best choice for the current prices of electricity and natural gas in Beijing. - Highlights: • An OAHP system is analyzed to improve heat recovery from natural gas flue gas. • OAHP system models are presented and analyzed. • The key factors influencing the OAHP systems are analyzed. • The OAHP system is most efficient for most cases compared with other systems. • The OAHP system is more economic than other systems

Flue gas wells to minimize dust and acidic components in small-scale burning of field fuel, further development; Roekgasbrunn foer minimering av stoft och sura komponenter vid smaaskalig foerbraenning av aakerbraenslen, vidareutveckling

Energy Technology Data Exchange (ETDEWEB)

Yngvesson, Johan; Roennbaeck, Marie; Arkeloev, Olof

2011-01-15

Agricultural derived solid fuels are more problematic to combust in small-scale heating plants than conventional wood fuels. Their high content of ash, chlorine and sulphur leads to increased emissions of dust, sulphur dioxide and hydrogen chloride in the flue gases. By transporting the flue gases to a flue gas well where it condenses, and separates dust and sour components, enables a cost effective flue gas purification for small-scale heating plants (50 kW - 10 MW) of agricultural derived solid fuels. This project have studied two heating plants using flue gas wells with the aim to add to the knowledge about how a flue gas wells may look like and to quantify how much emissions of dust, chlorine and sulphur in the flue gases are reduced. The project also aimed to summon regulations and laws regarding the handling of the condensate that develop in the flue gas well. In the project measures were conducted on two different heating plants with mounted flue gas wells: a 60 kW biofuels boiler combusting grains and red canary grass and a 1 MW batch fired boiler combusting wheat straw. Measurements on flue gases were conducted with and without water injection in the flue gases. The flue gas wells reduced dust emissions of up to 80 %. The best reduction was achieved at the 60 kW heating plant when firing red canary grass. Firing grains in the same plant lead to 7 % reduction of the dust emissions. In the 1 MW heating plant firing wheat straw the flue gas well accomplished 40 % reduction of dust emissions. The boiler ability to achieve complete combustion, hence minimize the content of volatile and semi-volatile components in the flue gas, is largely affecting the flue gas well ability to reduce dust emissions. This did not, however, affect the reduction of dust in the flue. Chlorine emissions was reduced by up to 88 % by a flue gas well. Water injection made a big difference on reduction of chlorine emission from grain combustion. Sulphur emissions was reduced by 50

The effect of chlorine and oxygen concentrations on the removal of mercury at an FGD-batch reactor

Energy Technology Data Exchange (ETDEWEB)

Carolina Acuna-Caro; Kevin Brechtel; Guenter Scheffknecht; Manuel Brass [University of Stuttgart, Stuttgart (Germany). Institute of Process Engineering and Power Plant Technology (IVD)

2009-12-15

A series of laboratory scale experiments were conducted in an FGD-batch reactor. A synthetic flue gas was produced and directed through a CaCO{sub 3} suspension contained in a glass reactor vessel. The suspension temperature was set at 54{sup o}C through a water bath. In order to observe the distribution of mercury species in the system, solid, liquid and gaseous samples were taken and analysed. For gaseous mercury determination, continuous measurements were carried out, up and downstream the reactor. Furthermore, the concentration of chlorine in the scrubber solution of the system was varied from 0 to 62 g/l under different oxidative conditions. In a first approach, a concentration drop of elemental mercury coming out of the system was observed. The latter occurs only when high concentrations of Cl{sup -} are present, combined with a high O{sub 2} availability in the scrubber. It was also observed that mercury species distribution in the different phases varies, depending on the available chemical form of chlorine and oxygen concentration. 14 refs., 7 figs., 1 tab.

Clear Liquor Scrubbing with Anhydrite Production

International Nuclear Information System (INIS)

Hargrove, O. W.; Carey, T. R.; Lowell, P. S.; Meserole, F. B.; Rhudy, R. G.; Feeley, Thomas J.

1997-01-01

The objective of this project to develop an advanced flue gas desulfurization (FGD) process that has decreased capital and operating costs, higher SO 2 removal efficiency, and better by-product solids quality than existing, commercially available technology. A clear liquor process (which uses a scrubbing liquid with no solids) will be used to accomplish this objective rather than a slurry liquor process (which contains solids). This clear liquor scrubbing (CLS) project is focused on three research areas: (1) Development of a clear liquor scrubbing process that uses a clear solution to remove SO 2 from flue gas and can be operated under inhibited-oxidation conditions; (2) Development of an anhydrite process that converts precipitated calcium sulfite to anhydrous calcium sulfate (anhydrite); and (3) Development of an alkali/humidification process to remove HCl from flue gas upstream of the FGD system. The anhydrite process also can be retrofit into existing FGD systems to produce a valuable by-product as an alternative to gypsum. This fits well into another of FETC's PRDA objectives of developing an advanced byproduct recovery subsystem capable of transforming SO 2 into a useable byproduct or high-volume valuable commodities of interest. This paper describes the proposed processes, outlines the test approach, and preliminary Phase I test results

Removal of mercury (II), elemental mercury and arsenic from simulated flue gas by ammonium sulphide.

Science.gov (United States)

Ning, Ping; Guo, Xiaolong; Wang, Xueqian; Wang, Ping; Ma, Yixing; Lan, Yi

2015-01-01

A tubular resistance furnace was used as a reactor to simulate mercury and arsenic in smelter flue gases by heating mercury and arsenic compounds. The flue gas containing Hg(2+), Hg(0) and As was treated with ammonium sulphide. The experiment was conducted to investigate the effects of varying the concentration of ammonium sulphide, the pH value of ammonium sulphide, the temperature of ammonium sulphide, the presence of SO2 and the presence of sulphite ion on removal efficiency. The prepared adsorption products were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The results showed that the optimal concentration of ammonium sulphide was 0.8 mol/L. The optimal pH value of ammonium sulphide was 10, and the optimal temperature of ammonium sulphide was 20°C.Under the optimum conditions, the removal efficiency of Hg(2+), Hg(0) and As could reach 99%, 88.8%, 98%, respectively. In addition, SO2 and sulphite ion could reduce the removal efficiency of mercury and arsenic from simulated flue gas.

The semidry acid-anhydrite process (the use of flue gas desulphurization (FGD) gypsum by development of a new process for the production of FGD anhydrite); Das quasitrockene Saeure-Anhydrit-Verfahren (Erweiterung der Verwendungsmoeglichkeiten von REA-Gips durch Entwicklung eines Verfahrens zur Herstellung von REA-Anhydrit aus REA-Gips)

Energy Technology Data Exchange (ETDEWEB)

Wirsching, F. [Gebr. Knauf, Westdeutsche Gipswerke, Iphofen (Germany); Hueller, R. [Gebr. Knauf, Westdeutsche Gipswerke, Iphofen (Germany); Limmer, B. [Gebr. Knauf, Westdeutsche Gipswerke, Iphofen (Germany)

1994-10-01

A completely new reaction for conversion of FGD gypsum into FGD anhydrite was investigated in the research project which forms the basis for this article. The reaction takes place with moist, finely divided, FGD gypsum with the catalytic action of small quantities of sulphuric acid at temperatures around 100 to 200 C. Moisture-free FGD anhydrite with an orthorhombic crystalline structure ist obtained. The conversion of the crystalline lattice of calcium sulphate dihydrate into calcium anhydrite II takes place directly through neoformation. This conversion is developed into a new process called the `Semidry Acid-Anhydrite Process`. The reaction and its mechanism were first investigated in laboratory trials. Any finely divided calcium sulphate dihydrate is suitable as the starting material. The FGD gypsum with 10% residual moisture, which is already in a finely divided crystalline state when it is generated in the power station, is particularly advantageous as for this application it does not have to be dried or ground first. The process development was carried out up to a semi-industrial scale and the design principles were worked out for large-scale plants at power station sites. The directly heated rotary tube kiln proved to be a suitable reaction unit. The FGD anhydrite is obtained in this process as a dry, finely divided, product with reproducible properties. Investigations were carried out into its potential applications for the cement industry and as a raw material for producing fillers. In principle it is suitable for the cement industry. Applications as a filler allows the FGD gypsum to extend its uses outside the traditional areas of the gypsum industry. Initial trials indicate that after a processing procedure, which was also newly developed in the laborator, FGD anhydrite processes the characteristic features necessary for a high grade filler. (orig.) [Deutsch] In dem Forschungsprojekt wurde eine voellig neue Umwandlungsreaktion von REA-Gips in REA

Amino acid salt solutions as solvents in CO2 capture from flue gas

DEFF Research Database (Denmark)

Lerche, Benedicte Mai; Thomsen, Kaj; Stenby, Erling Halfdan

New solvents based on the salts of amino acids have emerged as an alternative to the alkanolamine solutions, for the chemical absorption of CO2 from flue gas. But only few studies on amino acids as CO2 capturing agents have been performed so far. One of the interesting features of amino acid salt...... solutions is their ability to form solid precipitates upon the absorption of CO2. The occurrence of crystallization offers the possibility of increasing the CO2 loading capacity of the solvent. However, precipitation can also have negative effect on the CO2 capture process. The chemical nature of the solid...... of glycine, taurine, and lysine, while in the case of proline, and glutamic acid, the precipitate was found to be bicarbonate. These results give an important contribution to further understanding the potential of amino acid salt solutions in CO2 capture from flue gas....

Efek Kegagalan Alat Flue Gas Desulphur terhadap Tegangan Lewat Denyar Isolator di Gardu Induk Pembangkitan Tanjung Jati B Jepara

Directory of Open Access Journals (Sweden)

Tedy Juliandhy

2014-03-01

Full Text Available Flashover is a disorder condition that occurs in the form of sparks appearing between insulators or electrical component of high voltage. This can occur due to insulation failure of the high voltage system. Failure of insulation in high voltage insulators in Tanjung Jati B Jepara Substation is one of the causes of acid rain due to the condensation of smoke from the Tanjung Jati B power plant chimney. Acid rain arises due to failure Flue Gas Desulphur ( FGD devices were installed in the plant to reduce gas emissions as a condition of eco-friendly power plant that is planned by the government through the department of Environment. The real action is taken to dismiss the notion that Coal Fired Power Plant (CFPP is one of the industries that emit SOx and NOx emissions are high on operational processes. The effects of gas emissions is one of the causes of acid rain on the environment. The amount of acidity of acid rain that occurred in the industrial area will always affect the high voltage power lines that distribute power in operation. Sometimes the equipment functions as an insulator in high voltage substations that distribute power at 500 kV network SUTET JAMALI network on the island of Java in a system of operation is interrupted because of pollutants attached to the insulator. Rain with a pH between 4-5 categorized as acid rain and the test affects the time of the flashover voltage drop of 145.5 kV – 142.5 kV of the working voltage , this causes an insulator as insulation materials can be minimized distance insulator surface so that termites can affect the resistance of an insulator in its function as a tool to restrain the occurrence of flashover voltage from voltage parts.

Separation of carbon dioxide from flue gas by mixed matrix membranes using dual phase microporous polymeric constituents.

Science.gov (United States)

Sekizkardes, Ali K; Kusuma, Victor A; Dahe, Ganpat; Roth, Elliot A; Hill, Lawrence J; Marti, Anne; Macala, Megan; Venna, Surendar R; Hopkinson, David

2016-09-27

This study presents the fabrication of a new mixed matrix membrane using two microporous polymers: a polymer of intrinsic microporosity PIM-1 and a benzimidazole linked polymer, BILP-101, and their CO 2 separation properties from post-combustion flue gas. 17, 30 and 40 wt% loadings of BILP-101 into PIM-1 were tested, resulting in mechanically stable films showing very good interfacial interaction due to the inherent H-bonding capability of the constituent materials. Gas transport studies showed that BILP-101/PIM-1 membranes exhibit high CO 2 permeability (7200 Barrer) and selectivity over N 2 (15). The selected hybrid membrane was further tested for CO 2 separation using actual flue gas from a coal-fired power plant.

Carbon Dioxide Capture from Flue Gas Using Dry Regenerable Sorbents

Energy Technology Data Exchange (ETDEWEB)

Thomas Nelson; David Green; Paul Box; Raghubir Gupta; Gennar Henningsen

2007-06-30

Regenerable sorbents based on sodium carbonate (Na{sub 2}CO{sub 3}) can be used to separate carbon dioxide (CO{sub 2}) from coal-fired power plant flue gas. Upon thermal regeneration and condensation of water vapor, CO{sub 2} is released in a concentrated form that is suitable for reuse or sequestration. During the research project described in this report, the technical feasibility and economic viability of a thermal-swing CO{sub 2} separation process based on dry, regenerable, carbonate sorbents was confirmed. This process was designated as RTI's Dry Carbonate Process. RTI tested the Dry Carbonate Process through various research phases including thermogravimetric analysis (TGA); bench-scale fixed-bed, bench-scale fluidized-bed, bench-scale co-current downflow reactor testing; pilot-scale entrained-bed testing; and bench-scale demonstration testing with actual coal-fired flue gas. All phases of testing showed the feasibility of the process to capture greater than 90% of the CO{sub 2} present in coal-fired flue gas. Attrition-resistant sorbents were developed, and these sorbents were found to retain their CO{sub 2} removal activity through multiple cycles of adsorption and regeneration. The sodium carbonate-based sorbents developed by RTI react with CO{sub 2} and water vapor at temperatures below 80 C to form sodium bicarbonate (NaHCO3) and/or Wegscheider's salt. This reaction is reversed at temperatures greater than 120 C to release an equimolar mixture of CO{sub 2} and water vapor. After condensation of the water, a pure CO{sub 2} stream can be obtained. TGA testing showed that the Na{sub 2}CO3 sorbents react irreversibly with sulfur dioxide (SO{sub 2}) and hydrogen chloride (HCl) (at the operating conditions for this process). Trace levels of these contaminants are expected to be present in desulfurized flue gas. The sorbents did not collect detectable quantities of mercury (Hg). A process was designed for the Na{sub 2}CO{sub 3}-based sorbent that

Development of a Cl-impregnated activated carbon for entrained-flow capture of elemental mercury.

Science.gov (United States)

Ghorishi, S Behrooz; Keeney, Robert M; Serre, Shannon D; Gullett, Brian K; Jozewicz, Wojciech S

2002-10-15

Efforts to discern the role of an activated carbon's surface functional groups on the adsorption of elemental mercury (Hg0) and mercuric chloride demonstrated that chlorine (Cl) impregnation of a virgin activated carbon using dilute solutions of hydrogen chloride leads to increases (by a factor of 2-3) in fixed-bed capture of these mercury species. A commercially available activated carbon (DARCO FGD, NORITAmericas Inc. [FGD])was Cl-impregnated (Cl-FGD) [5 lb (2.3 kg) per batch] and tested for entrained-flow, short-time-scale capture of Hg0. In an entrained flow reactor, the Cl-FGD was introduced in Hg0-laden flue gases (86 ppb of Hg0) of varied compositions with gas/solid contact times of about 3-4 s, resulting in significant Hg0 removal (80-90%), compared to virgin FGD (10-15%). These levels of Hg0 removal were observed across a wide range of very low carbon-to-mercury weight ratios (1000-5000). Variation of the natural gas combustion flue gas composition, by doping with nitrogen oxides and sulfur dioxide, and the flow reactor temperature (100-200 degrees C) had minimal effects on Hg0 removal bythe Cl-FGD in these carbon-to-mercury weight ratios. These results demonstrate significant enhancement of activated carbon reactivity with minimal treatment and are applicable to combustion facilities equipped with downstream particulate matter removal such as an electrostatic precipitator.

Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

2012-03-31

This final report describes work conducted for the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL) on development of an efficient membrane process to capture carbon dioxide (CO{sub 2}) from power plant flue gas (award number DE-NT0005312). The primary goal of this research program was to demonstrate, in a field test, the ability of a membrane process to capture up to 90% of CO{sub 2} in coal-fired flue gas, and to evaluate the potential of a full-scale version of the process to perform this separation with less than a 35% increase in the levelized cost of electricity (LCOE). Membrane Technology and Research (MTR) conducted this project in collaboration with Arizona Public Services (APS), who hosted a membrane field test at their Cholla coal-fired power plant, and the Electric Power Research Institute (EPRI) and WorleyParsons (WP), who performed a comparative cost analysis of the proposed membrane CO{sub 2} capture process. The work conducted for this project included membrane and module development, slipstream testing of commercial-sized modules with natural gas and coal-fired flue gas, process design optimization, and a detailed systems and cost analysis of a membrane retrofit to a commercial power plant. The Polaris? membrane developed over a number of years by MTR represents a step-change improvement in CO{sub 2} permeance compared to previous commercial CO{sub 2}-selective membranes. During this project, membrane optimization work resulted in a further doubling of the CO{sub 2} permeance of Polaris membrane while maintaining the CO{sub 2}/N{sub 2} selectivity. This is an important accomplishment because increased CO{sub 2} permeance directly impacts the membrane skid cost and footprint: a doubling of CO{sub 2} permeance halves the skid cost and footprint. In addition to providing high CO{sub 2} permeance, flue gas CO{sub 2} capture membranes must be stable in the presence of contaminants including SO{sub 2}. Laboratory tests showed no

Performance evaluation of a green process for microalgal CO2 sequestration in closed photobioreactor using flue gas generated in-situ.

Science.gov (United States)

Yadav, Geetanjali; Karemore, Ankush; Dash, Sukanta Kumar; Sen, Ramkrishna

2015-09-01

In the present study, carbon-dioxide capture from in situ generated flue gas was carried out using Chlorella sp. in bubble column photobioreactors to develop a cost effective process for concomitant carbon sequestration and biomass production. Firstly, a comparative analysis of CO2 sequestration with varying concentrations of CO2 in air-CO2 and air-flue gas mixtures was performed. Chlorella sp. was found to be tolerant to 5% CO2 concentration. Subsequently, inhibitory effect of pure flue gas was minimized using various strategies like use of high initial cell density and photobioreactors in series. The final biofixation efficiency was improved by 54% using the adopted strategies. Further, sequestered microalgal biomass was analyzed for various biochemical constituents for their use in food, feed or biofuel applications. Copyright © 2015 Elsevier Ltd. All rights reserved.

Mixotrophic cultivation of oleaginous Chlorella sp. KR-1 mediated by actual coal-fired flue gas for biodiesel production.

Science.gov (United States)

Praveenkumar, Ramasamy; Kim, Bohwa; Choi, Eunji; Lee, Kyubock; Cho, Sunja; Hyun, Ju-Soo; Park, Ji-Yeon; Lee, Young-Chul; Lee, Hyun Uk; Lee, Jin-Suk; Oh, You-Kwan

2014-10-01

Flue gases mainly consist of CO2 that can be utilized to facilitate microalgal culture for bioenergy production. In the present study, to evaluate the feasibility of the utilization of flue gas from a coal-burning power plant, an indigenous and high-CO2-tolerant oleaginous microalga, Chlorella sp. KR-1, was cultivated under mixotrophic conditions, and the results were evaluated. When the culture was mediated by flue gas, highest biomass (0.8 g cells/L·d) and FAME (fatty acid methyl esters) productivity (121 mg/L·d) were achieved in the mixotrophic mode with 5 g/L glucose, 5 mM nitrate, and a flow rate of 0.2 vvm. By contrast, the photoautotrophic cultivation resulted in a lower biomass (0.45 g cells/L·d) and a lower FAME productivity (60.2 mg/L·d). In general, the fatty acid profiles of Chlorella sp. KR-1 revealed meaningful contents (>40 % of saturated and mono-unsaturated fatty acids) under the mixotrophic condition, which enables the obtainment of a better quality of biodiesel than is possible under the autotrophic condition. Conclusively then, it was established that a microalgal culture mediated by flue gas can be improved by adoption of mixotrophic cultivation systems.

Process using sorbents for the removal of SOx from flue gas

International Nuclear Information System (INIS)

Pinnavaia, T.J.; Amareskera, J.; Polansky, C.A.

1992-01-01

This patent describes a process for removing the SO x components from a flue gas stream containing oxygen, sulfur dioxide and sulfur trioxide from the combustion of coal from a coal-fired boiler which comprises combusting the coal in the boiler to provide the flue gas stream and contacting the the gas stream with a heated sorbent composition at 400 degrees to 1000 degrees C wherein the the sorbent before being heated is selected from the group consisting of a layered double hydroxide composition of formula: [M 1-x II M x III (OH) 2 ](A n- ) x/n · yH 2 O wherein M II is a divalent metal cation and M III is a trivalent metal cation selected from the group consisting of Group IIA. IIB and IIIA metals as the cation which form metal oxides and which are capable of reacting with SO 2 to form metal sulfites and SO 3 to form metal sulfates, A is an interlayer anion of charge n- which comprises at least one metal atoms selected from the group consisting of main group metals and transition metals which provide oxidation of sulfur dioxide to sulfur trioxide in an amount sufficient that the layered double hydroxide structure promotes the oxidation of the sulfur dioxide to the sulfur trioxide at the combustion conditions within the coal-fired boiler, wherein y is moles of water

Purification technology for flue/off gases using electron beams

International Nuclear Information System (INIS)

Kojima, Takuji

2004-01-01

The present paper describes research and development on purification technology using electron beams for flue/off gases containing pollutants: removal of sulfate oxide and nitrogen oxide from flue gases of coal/oil combustion power plants, decomposition of dioxins in waste incineration flue gas, and decomposition/removal of toxic volatile organic compounds from off gas. (author)

Investigation of the chemical pathway of gaseous nitrogen dioxide formation during flue gas desulfurization with dry sodium bicarbonate injection

Science.gov (United States)

Stein, Antoinette Weil

The chemical reaction pathway for the viable flue gas desulfurization process, dry sodium bicarbonate injection, was investigated to mitigate undesirable plume discoloration. Based on a foundation of past findings, a simplified three-step reaction pathway was hypothesized for the formation of the plume-discoloring constituent, NO2. As the first step, it was hypothesized that sodium sulfite formed by sodium bicarbonate reaction with flue gas SO 2. As the second step, it was hypothesized that sodium nitrate formed by sodium sulfite reaction with flue gas NO. And as the third step, it was hypothesized that NO2 and sodium sulfate formed by sodium nitrate reaction with SO2. The second and third hypothesized steps were experimentally investigated using an isothermal fixed bed reactor. As reported in the past, technical grade sodium sulfite was found to be un-reactive with NO and O2. Freshly prepared sodium sulfite, maintained unexposed to moist air, was shown to react with NO and O2 resulting in a mixture of sodium nitrite and sodium nitrate together with a significant temperature rise. This reaction was found to proceed only when oxygen was present in the flue gas. As reported in the past, technical grade sodium nitrate was shown to be un-reactive with SO2. But freshly formed sodium nitrate kept unexposed to humidity was found to be reactive with SO2 and O 2 resulting in the formation of NO2 and sodium sulfate polymorphic Form I. The NO2 formation by this reaction was shown to be temperature dependent with maximum formation at 175°C. Plume mitigation methods were studied based on the validated three-step reaction pathway. Mitigation of NO2 was exhibited by limiting oxygen concentration in the flue gas to a level below 5%. It was also shown that significant NO2 mitigation was achieved by operating below 110°C or above 250°C. An innovative NO2 mitigation method was patented as a result of the findings of this study. The patented process incorporated a process step of

Investigation of sewage sludge gasification with use of flue gas as a gasifying agent

Directory of Open Access Journals (Sweden)

Maj Izabella

2017-01-01

Full Text Available The paper presents results of investigation of low-temperature sewage sludge gasification with use of flue gas as a gasifying agent. Tests were conducted in a laboratory stand, equipped with a gasification reactor designed and constructed specifically for this purpose. During presented tests, gas mixture with a composition of typical flue gases was used as a gasifying agent. The measuring system ensures online measurements of syngas composition: CO, CO2, H2, CH4. As a result of gasification process a syngas with combustible components has been obtained. The aim of the research was to determine the usability of sewage sludge for indirect cofiring in power boilers with the use of flue gas from the boiler as a gasifying agent and recirculating the syngas to the boiler’s combustion chamber. Results of presented investigation will be used as a knowledge base for industrial-scale sewage sludge gasification process. Furthermore, toxicity of solid products of the process has been determined by the use of Microtox bioassay. Before tests, solid post-gasification residues have been ground to two particle size fractions and extracted into Milli-Q water. The response of test organisms (bioluminescent Aliivibrio fischeri bacteria in reference to a control sample (bacteria exposed to 2% NaCl solution was measured after 5 and 15 minutes of exposure. The obtained toxicity results proved that thermal treatment of sewage sludge by their gasification reduces their toxicity relative to water organisms.

Evaluation of disposal methods for oxidized FGD sludge

International Nuclear Information System (INIS)

Yu, W.C.

1992-01-01

The implementation of wet flue gas desulfurization - in response to the Clean Air Act of 1990 - will cause many power generators and state regulatory personnel to face important decisions on the disposal of large volumes of resultant solid waste. Even with the selection of forced oxidation technology, it is widely recognized that the vast majority of flue gas desulfurization by-products will be disposed. This paper analyzes the water quality issues associated with gypsum stacking, macroencapsulation of gypsum, and the stabilization/fixation of gypsum. Water quality issues include leachate quality, leachate generation, runoff management, and groundwater impact. The following analysis uses both field and literature data to measure the environmental impact of the three most discussed disposal options

Large-scale biodiesel production using flue gas from coal-fired power plants with Nannochloropsis microalgal biomass in open raceway ponds.

Science.gov (United States)

Zhu, Baohua; Sun, Faqiang; Yang, Miao; Lu, Lin; Yang, Guanpin; Pan, Kehou

2014-12-01

The potential use of microalgal biomass as a biofuel source has raised broad interest. Highly effective and economically feasible biomass generating techniques are essential to realize such potential. Flue gas from coal-fired power plants may serve as an inexpensive carbon source for microalgal culture, and it may also facilitate improvement of the environment once the gas is fixed in biomass. In this study, three strains of the genus Nannochloropsis (4-38, KA2 and 75B1) survived this type of culture and bloomed using flue gas from coal-fired power plants in 8000-L open raceway ponds. Lower temperatures and solar irradiation reduced the biomass yield and lipid productivities of these strains. Strain 4-38 performed better than the other two as it contained higher amounts of triacylglycerols and fatty acids, which are used for biodiesel production. Further optimization of the application of flue gas to microalgal culture should be undertaken. Copyright © 2014 Elsevier Ltd. All rights reserved.

Flue gas conditioning today

Energy Technology Data Exchange (ETDEWEB)

Southam, B.J.; Coe, E.L. Jr. [Wahlco Engineering International Ltd., Santa Ana, CA (United States)

1995-12-01

Many relatively small electrostatic precipitators (ESP`s) exist which collect fly ash at remarkably high efficiencies and have been tested consistently at correspondingly high migration velocities. But the majority of the world`s coal supplies produce ashes which are collected at much lower migration velocities for a given efficiency and therefore require correspondingly large specific collection areas to achieve acceptable results. Early trials of flue gas conditioning (FGC) showed benefits in maximizing ESP performance and minimizing expense which justified continued experimentation. Trials of several dozen ways of doing it wrong eventually developed a set of reliable rules for doing it right. One result is that the use of sulfur trioxide (SO{sub 3}) for adjustment of the resistivity of fly ash from low sulfur coal has been widely applied and has become an automatically accepted part of the option of burning low sulfur coal for compliance with the Clean Air Act of l990 in the U.S.A. Currently, over 100,000 MW of generating capacity is using FGC, and it is estimated that approximately 45,800 MW will utilize coal-switching with FGC for Clean Air Act emission compliance. Guarantees that this equipment will be available to operate at least 98 percent of the time it is called upon are routinely fulfilled.

Flue gas cleanup using the Moving-Bed Copper Oxide Process

Energy Technology Data Exchange (ETDEWEB)

Pennline, Henry W; Hoffman, James S

2013-10-01

The use of copper oxide on a support had been envisioned as a gas cleanup technique to remove sulfur dioxide (SO{sub 2}) and nitric oxides (NO{sub x}) from flue gas produced by the combustion of coal for electric power generation. In general, dry, regenerable flue gas cleanup techniques that use a sorbent can have various advantages, such as simultaneous removal of pollutants, production of a salable by-product, and low costs when compared to commercially available wet scrubbing technology. Due to the temperature of reaction, the placement of the process into an advanced power system could actually increase the thermal efficiency of the plant. The Moving-Bed Copper Oxide Process is capable of simultaneously removing sulfur oxides and nitric oxides within the reactor system. In this regenerable sorbent technique, the use of the copper oxide sorbent was originally in a fluidized bed, but the more recent effort developed the use of the sorbent in a moving-bed reactor design. A pilot facility or life-cycle test system was constructed so that an integrated testing of the sorbent over absorption/regeneration cycles could be conducted. A parametric study of the total process was then performed where all process steps, including absorption and regeneration, were continuously operated and experimentally evaluated. The parametric effects, including absorption temperature, sorbent and gas residence times, inlet SO{sub 2} and NO{sub x} concentration, and flyash loadings, on removal efficiencies and overall operational performance were determined. Although some of the research results have not been previously published because of previous collaborative restrictions, a summary of these past findings is presented in this communication. Additionally, the potential use of the process for criteria pollutant removal in oxy-firing of fossil fuel for carbon sequestration purposes is discussed.

Philippine case study: comparison of health impacts, costs and benefits of different generating technologies using IAEA's tools/methodologies

International Nuclear Information System (INIS)

Mundo, Mary Rose Q.; Arriola, Herminio

2000-01-01

The comparison of three electricity generating options were considered: coal-fired thermal power plant without flue gas desulfurization (FGD), coal-fired thermal power plant with FGD and combined cycle power plant with 300 MW generating capacity each. The system expansion for both the nuclear and non-nuclear options show an increasing share in the installed capacity of coal fired plants. Considering the high ash content and sulfur emission of coal-fired power plants, this plant type was assessed further in terms of health and environmental effects using the IAEA's computer tools such as QUERI, RUWM and DAM. Since all coal-fired power plants in the country have likewise not been equipped with FGD, another option studied is that of coal plant using FGD, with the objective of eliminating excess pollutants, which was assumed to have 90% removal efficiency. In view of this forecast on coal plants there is an ever-increasing need for the use of new technologies to be used in order to decrease health impacts of the use of coal as fuel. Thus, based on the analysis of three alternatives, the use of coal-fired power plants equipped with flue gas desulfurization (FGD) should be seriously considered. (Author)

Production development and utilization of Zimmer Station wet FGD by-products. Final report. Volume 4, A laboratory study conducted in fulfillment of Phase 2, Objective 1 titled. Inhibition of acid production in coal refuse amended with calcium sulfite and calcium sulfate - containing FGD solids

Energy Technology Data Exchange (ETDEWEB)

Hao, Y. L. [Ohio State Univ., Wooster, OH (United States); Dick, W. A. [Ohio State Univ., Wooster, OH (United States); Stehouwer, R. C. [Ohio State Univ., Wooster, OH (United States); Bigham, J. M. [Ohio State Univ., Wooster, OH (United States)

1998-06-30

Control of S0₂ emission from coal combustion requires desulfurization of coal before its combustion to produce coal refuse. Alternatively, gaseous emissions from coal combustion may be scrubbed to yield flue gas desulfurization (FGD) by-products that include calcium sulfite (CaSO₃∙0.5H₂O or simply CaS0₃). Acid production in coal refuse due to pyrite oxidation and disposal of large amounts of FGD can cause environmental degradation. Addition of CaS0₃ and CaS0₃-containing FGD to coal refuse may reduce the amounts of oxygen and ferric ion available to oxidize pyrite because the sulfite moiety in CaS0₃ is a strong reductant and thus may mitigate acid production in coal refuse. In Chapter 1, it was shown that CaS0₃ efficiently scavenged dissolved oxygen and ferric ion in water under the conditions commonly encountered in a coal refuse disposal environment. In the presence ofCaS0₃, the concentration of dissolved oxygen in water exposed to the atmosphere declined to below 0.01 mg L"1 at pH <8.0. In Chapter 2, it was demonstrated that CaS0₃ prevented a pH drop in coal refuse slurry when 0.2 gCaS0₃ was added to a 2% fresh coal refuse slurry every three days. Calcium sulfite also inhibited acid leaching from fresh coal refuse in bench-scale columns under controlled conditions. During the initial 13 weeks of leaching, the total amounts of titratable acidity, soluble H\\ Fe, and Al from CaS0₃-treated refuse (6.4 gin 50 g fresh coal refuse) were only 26%,10%, 32%, and 39% of those of the control columns, respectively. A combination of CaS0₃ with CaC0₃ or fly ash enhanced the inhibitory effect of CaS0₃ on acid leaching. Calcium sulfite-containing FGD which combined CaS0₃, CaC0₃, fly ash, and gypsum showed a much stronger inhibitory effect on acid leaching than CaS0₃ alone. This

Calcium and organic matter removal by carbonation process with waste incineration flue gas towards improvement of leachate biotreatment performance.

Science.gov (United States)

Zhang, Cheng; Zhu, Xuedong; Wu, Liang; Li, Qingtao; Liu, Jianyong; Qian, Guangren

2017-09-01

Municipal solid wastes incineration (MSWI) flue gas was employed as the carbon source for in-situ calcium removal from MSWI leachate. Calcium removal efficiency was 95-97% with pH of 10.0-11.0 over 100min of flue gas aeration, with both bound Ca and free Ca being removed effectively. The fluorescence intensity of tryptophan, protein-like and humic acid-like compounds increased after carbonation process. The decrease of bound Ca with the increase of precipitate indicated that calcium was mainly converted to calcium carbonate precipitate. It suggested that the interaction between dissolved organic matter and Ca 2+ was weakened. Moreover, 10-16% of chemical oxygen demand removal and the decrease of ultraviolet absorption at 254nm indicated that some organics, especially aromatic compound decreased via adsorption onto the surface of calcium carbonate. The results indicate that introduce of waste incineration flue gas could be a feasible way for calcium removal from leachate. Copyright © 2017 Elsevier Ltd. All rights reserved.

Multi-component removal in flue gas by aqua ammonia

Science.gov (United States)

Yeh, James T [Bethel Park, PA; Pennline, Henry W [Bethel Park, PA

2007-08-14

A new method for the removal of environmental compounds from gaseous streams, in particular, flue gas streams. The new method involves first oxidizing some or all of the acid anhydrides contained in the gas stream such as sulfur dioxide (SO.sub.2) and nitric oxide (NO) and nitrous oxide (N.sub.2O) to sulfur trioxide (SO.sub.3) and nitrogen dioxide (NO.sub.2). The gas stream is subsequently treated with aqua ammonia or ammonium hydroxide which captures the compounds via chemical absorption through acid-base or neutralization reactions. The products of the reactions can be collected as slurries, dewatered, and dried for use as fertilizers, or once the slurries have been dewatered, used directly as fertilizers. The ammonium hydroxide can be regenerated and recycled for use via thermal decomposition of ammonium bicarbonate, one of the products formed. There are alternative embodiments which entail stoichiometric scrubbing of nitrogen oxides and sulfur oxides with subsequent separate scrubbing of carbon dioxide.

Wet Flue Gas Desulfurization Using a New O-Element Design Which Replaces the Venturi Scrubber

OpenAIRE

P. Lestinsky; D. Jecha; V. Brummer; P. Stehlik

2015-01-01

Scrubbing by a liquid spraying is one of the most effective processes used for removal of fine particles and soluble gas pollutants (such as SO2, HCl, HF) from the flue gas. There are many configurations of scrubbers designed to provide contact between the liquid and gas stream for effectively capturing particles or soluble gas pollutants, such as spray plates, packed bed towers, jet scrubbers, cyclones, vortex and venturi scrubbers. The primary function of venturi scrubb...

Characterization and Regeneration of Pt-Catalysts Deactivated in Municipal Waste Flue Gas

DEFF Research Database (Denmark)

Rasmussen, Søren Birk; Kustov, Arkadii; Due-Hansen, Johannes

2006-01-01

Severe deactivation was observed for industrially aged catalysts used in waste incineration plants and tested in lab-scale. Possible compounds that cause deactivation of these Pt-based CO oxidation catalysts have been studied. Kinetic observations of industrial and model catalysts showed...... that siloxanes were the most severe catalyst poisons, although acidic sulfur compounds also caused deactivation. Furthermore, a method for on-site regeneration without shutdown of the catalytic flue gas cleaning system has been developed, i.e. an addition of H-2/N-2 gas to the off-gas can completely restore...... the activity of the deactivated catalysts. (c) 2006 Elsevier B.V. All rights reserved....

A hybrid plasma-chemical system for high-NOx flue gas treatment

Science.gov (United States)

Chmielewski, Andrzej G.; Zwolińska, Ewa; Licki, Janusz; Sun, Yongxia; Zimek, Zbigniew; Bułka, Sylwester

2018-03-01

The reduction of high concentrations of NOx and SO2 from simulated flue gas has been studied. Our aim was to optimise energy consumption for NOx and SO2 removal from off-gases from a diesel generator using heavy fuel oil. A hybrid process: electron beam (EB) plasma and wet scrubber has been applied. A much higher efficiency of NOx and SO2 removal was achieved in comparison to dry, ammonia free, electron beam flue gas treatment (EBFGT). A recorded removal from a concentration of 1500 ppm NOx reached 49% at a low dose of 6.5 kGy, while only 2% NOx was removed at the same dose if EB only was applied. For SO2, removal efficiency at a dose of 6.5 kGy increased from 15% (EB only) to 84% when sea water was used as a wet scrubber agent for 700 ppm SO2. The results of this study indicate that EB combined with wet scrubber is a very promising technology to be applied for removal of high concentrations of NOx and SO2 emitted from diesel engines operated e.g. on cargo ships, which are the main sources of SO2 and NOx pollution along their navigation routes.

Theoretical prediction the removal of mercury from flue gas by MOFs

KAUST Repository

Liu, Yang; Li, Hailong; Liu, Jing

2016-01-01

Removal of mercury from flue gas has been considered as one of the hot topics in both the scientific and industrial world. Adsorption of elemental mercury (Hg) and oxidized mercury species (HgCl, HgO, and HgS) on a novel metal organic framework (MOF) material, named Mg/DOBDC, with unsaturated metal centers was investigated using density functional theory (DFT) calculations. The results show that Hg stably physi-sorbed on the unsaturated metal center (magnesium ion) of Mg/DOBDC with a binding energy (BE) of −27.5 kJ/mol. A direct interaction between Hg and magnesium ion was revealed by the partial density of state (PDOS) analysis. HgCl multi-interacts with two neighboring magnesium ions simultaneously by its Cl endings and thus resulted in strong adsorption strength (−89.0 kJ/mol). The adsorption energies of HgO and HgS on the Mg/DOBDC were as high as −117.0 kJ/mol and −169.7 kJ/mol, respectively, indicating a strong chemisorption. Theoretical calculations in this study reveal that Mg/DOBDC has the potential to serve as an efficient material for removal of mercury from flue gas.

Theoretical prediction the removal of mercury from flue gas by MOFs

KAUST Repository

Liu, Yang

2016-07-19

Removal of mercury from flue gas has been considered as one of the hot topics in both the scientific and industrial world. Adsorption of elemental mercury (Hg) and oxidized mercury species (HgCl, HgO, and HgS) on a novel metal organic framework (MOF) material, named Mg/DOBDC, with unsaturated metal centers was investigated using density functional theory (DFT) calculations. The results show that Hg stably physi-sorbed on the unsaturated metal center (magnesium ion) of Mg/DOBDC with a binding energy (BE) of −27.5 kJ/mol. A direct interaction between Hg and magnesium ion was revealed by the partial density of state (PDOS) analysis. HgCl multi-interacts with two neighboring magnesium ions simultaneously by its Cl endings and thus resulted in strong adsorption strength (−89.0 kJ/mol). The adsorption energies of HgO and HgS on the Mg/DOBDC were as high as −117.0 kJ/mol and −169.7 kJ/mol, respectively, indicating a strong chemisorption. Theoretical calculations in this study reveal that Mg/DOBDC has the potential to serve as an efficient material for removal of mercury from flue gas.

CO₂ Capture by Cold Membrane Operation with Actual Power Plant Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Chaubey, Trapti [American Air Liquide Inc., Houston, TX (United States); Kulkarni, Sudhir [American Air Liquide Inc., Houston, TX (United States); Hasse, David [American Air Liquide Inc., Houston, TX (United States); Augustine, Alex [American Air Liquide Inc., Houston, TX (United States)

2017-07-28

The main objective of the project was to develop a post-combustion CO₂ capture process based on the hybrid cold temperature membrane operation. The CO₂ in the flue gas from coal fired power plant is pre-concentrated to >60% CO₂ in the first stage membrane operation followed by further liquefaction of permeate stream to achieve >99% CO₂ purity. The aim of the project was based on DOE program goal of 90% CO₂ capture with >95% CO₂ purity from Pulverized Coal (PC) fired power plants with $40/tonne of carbon capture cost by 2025. The project moves the technology from TRL 4 to TRL 5. The project involved optimization of Air Liquide commercial 12” PI-1 bundle to improve the bundle productivity by >30% compared to the previous baseline (DE-FE0004278) using computational fluid dynamics (CFD) modeling and bundle testing with synthetic flue gas at 0.1 MWe bench scale skid located at Delaware Research and Technology Center (DRTC). In parallel, the next generation polyimide based novel PI-2 membrane was developed with 10 times CO₂ permeance compared to the commercial PI-1 membrane. The novel PI-2 membrane was scaled from mini-permeator to 1” permeator and 1” bundle for testing. Bundle development was conducted with a Development Spin Unit (DSU) installed at MEDAL. Air Liquide’s cold membrane technology was demonstrated with real coal fired flue gas at the National Carbon Capture Center (NCCC) with a 0.3 MWe field-test unit (FTU). The FTU was designed to incorporate testing of two PI-1 commercial membrane bundles (12” or 6” diameter) in parallel or series. A slip stream was sent to the next generation PI-2 membrane for testing with real flue gas. The system exceeded performance targets with stable PI-1 membrane operation for over 500 hours of single bundle, steady state testing. The 12” PI-1 bundle exceeded the productivity target by achieving ~600 Nm3/hr, where the target was set at ~455

Handbook - Status assessment of polymeric materials in flue gas cleaning systems; Handbok - Statusbedoemning av polymera material i roekgassystem

Energy Technology Data Exchange (ETDEWEB)

Roemhild, Stefanie

2011-01-15

In today's flue gas cleaning systems with advanced energy recovery systems and improved flue gas cleaning, the use of polymeric materials has continuously increased in applications where the flue gas environment is to corrosive to be handled with metallic materials. Typical polymeric materials used are fibre reinforced plastics (FRP), glassflake-filled linings, polypropylene (PP) and fluoropolymers. Demands on increased profitability and efficiency at incineration plants involve that also polymeric materials have to face more demanding environments with increased temperature, temperature changes, changes in fuel composition and therewith fluegas composition and longer service intervals. The knowledge on how polymeric materials perform in general and how these service conditions influence them, is, however, poor and continuous status assessment is therefore necessary. The overall aim of this project has been to assess simple techniques for status assessment of polymeric materials in flue gas cleaning equipment and to perform an inventory of present experience and knowledge on the use of polymeric materials. The project consisted of an inventory of present experience, analysis of material from shut-down plants and plants still in service, field testing in a plant adding sulphur during combustion and the assessment of different non-destructive testing (NDT) methods by laboratory experiments. The results of the project are summarised in the form of a handbook which in the first place addresses plant owners and maintenance staff at incineration plants and within the pulp and paper industry. In the introductory chapter typical polymeric materials (FRP, flake linings, PP and fluoropolymers) used in flue gas cleaning equipment are described as well as the occurring corrosion mechanisms. The inventory of process equipment is divided into sections about scrubbers, flue gas ducts, stacks, internals and other equipment such as storage tanks. Typical damages are

Concurrent removal of elemental mercury and SO2 from flue gas using a thiol-impregnated CaCO3-based adsorbent: a full factorial design study.

Science.gov (United States)

Balasundaram, Karthik; Sharma, Mukesh

2018-03-22

Mercury (Hg) emitted from coal-based thermal power plants (CTPPs) can accumulate and bio-magnify in the food chain, thereby posing a risk to humans and wildlife. The central idea of this study was to develop an adsorbent which can concurrently remove elemental mercury (Hg 0 ) and SO 2 emitted from coal-based thermal power plants (CTPPs) in a single unit operation. Specifically, a composite adsorbent of CaCO 3 impregnated with 2-mercaptobenimidazole (2-MBI) (referred to as modified calcium carbonate (MCC)) was developed. While 2-MBI having sulfur functional group could selectively adsorb Hg 0 , CaCO 3 could remove SO 2 . Performance of the adsorbent was evaluated in terms of (i) removal (%) of Hg 0 and SO 2 , (ii) adsorption mechanism, (iii) adsorption kinetics, and (iv) leaching potential of mercury from spent adsorbent. The adsorption studies were performed using a 2 2 full factorial design of experiments with 15 ppbV of Hg 0 and 600 ppmV of SO 2 . Two factors, (i) reaction temperature (80 and 120 °C; temperature range in flue gas) and (ii) mass of 2-MBI (10 and 15 wt%), were investigated for the removal of Hg 0 and SO 2 (as %). The maximum Hg 0 and SO 2 removal was 86 and 93%, respectively. The results of XPS characterization showed that chemisorption is the predominant mechanism of Hg 0 and SO 2 adsorption on MCC. The Hg 0 adsorption on MCC followed Elovich kinetic model which is also indicative of chemisorption on heterogeneous surface. The toxicity characteristic leaching procedure (TCLP) and synthetic precipitation leaching procedure (SPLP) leached mercury from the spent adsorbent were within the acceptable levels defined in these tests. The engineering significance of this study is that the 2-MBI-modified CaCO 3 -based adsorbent has potential for concurrent removal of Hg 0 and SO 2 in a single unit operation. With only minor process modifications, the newly developed adsorbent can replace CaCO 3 in the flue-gas desulfurization (FGD) system.

Subsequent flue gas desulfurization of coal-fired power plant units

International Nuclear Information System (INIS)

Willibal, U.; Braun, Gy.

1998-01-01

The presently operating coal-fired power plant in Hungary do not satisfy the pollution criteria prescribed by the European Union norms. The main polluting agent is the sulfur dioxide emitted by some of the power plants in Hungary in quantities over the limit standards. The power plant units that are in good operating state could be made competitive by using subsequent desulfurization measures. Various flue gas desulfurization technologies are presented through examples that can be applied to existing coal-fired power plants. (R.P.)

Mercury emission and speciation of coal-fired power plants in China

Science.gov (United States)

Wang, S. X.; Zhang, L.; Li, G. H.; Wu, Y.; Hao, J. M.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

2010-02-01

Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

Developing low-cost carbon-based sorbents for Hg capture from flue gas

Energy Technology Data Exchange (ETDEWEB)

Perry, R.; Lakatos, J.; Snape, C.E.; Sun, C. [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

2005-07-01

To help reduce the cost of Hg capture from flue gas a number of low-cost carbons are being investigated, including activated tyre char and PFA carbon, in conjunction with some of the pre-treatments that have been found to be effective for commercial actived carbons. Experimental conditions for screening the sorbents have been selected to determine breakthrough capacities rapidly. The unactivated carbons have low breakthrough capacities under the test conditions employed (around 0.1 mg g{sup -1}) but these improve upon steam activation (around 0.25 mg g{sup -1}) but are still lower than those of non-impregnated commercial activated carbons (around 0.4-0.7 mg g{sup -1}), due to their lower surface areas. Comparable improvements to the commercial carbons have been achieved for impregnation treatments, including sulfur and bromine. However, certain gasification chars do have much higher breakthrough capacities than commercial carbons used for flue gas injection. Manganese oxide impregnation with low concentration is particularly effective for the activated and unactivated carbons giving breakthrough capacities comparable to the commercial carbons. Pointers for further increasing breakthrough and equilibrium capacities for carbon-based sorbents are discussed. 7 refs., 1 fig., 3 tabs.

CFD analysis of a rotary kiln using for plaster production and discussion of the effects of flue gas recirculation application

Science.gov (United States)

Gürtürk, Mert; Oztop, Hakan F.; Pambudi, Nugroho Agung

2018-04-01

In this study, the CFD analysis of the rotary kiln is carried out for examining effects of various parameters on energy consumption and efficiency of the rotary kiln. The flue gas recirculation using in many applications is a useful method for combusting of fuel unburned in the flue gas. Also, effects of flue gas recirculation on the combusting of fuel, operating temperature and efficiency of the rotary kiln are discussed in this study. The rotary kiln, which is considered in this study, is used in plaster plant. Two different CFD models were created and these models are compared according to many parameters such as temperature distribution, mixture fraction, the mass fraction of O2, CO, CO and CH4 in the combustion chamber. It is found that the plaster plant has a great potential for an increase in energy efficiency. Results obtained for producers of rotary kiln and burner will be useful for determining better design parameters.

Potential Agricultural Uses of Flue Gas Desulfurization Gypsum in the Northern Great Plains

Energy Technology Data Exchange (ETDEWEB)

DeSutter, T.M.; Cihacek, L.J. [North Dakota State University, Fargo, ND (United States). Department of Soil Science

2009-07-15

Flue gas desulfurization gypsum (FGDG) is a byproduct from the combustion of coal for electrical energy production. Currently, FGDG is being produced by 15 electrical generating stations in Alabama, Florida, Indiana, Iowa, Kentucky, Ohio, North Carolina, South Carolina, Tennessee, Texas, and Wisconsin. Much of this byproduct is used in the manufacturing of wallboard. The National Network for Use of FGDG in Agriculture was initiated to explore alternative uses of this byproduct. In the northern Great Plains (North Dakota, South Dakota, and Montana), FGDG has the potential to be used as a Ca or S fertilizer, as an acid soil ameliorant, and for reclaiming or mitigating sodium-affected soils. Greater than 1.4 million Mg of FGDG could initially be used in these states for these purposes. Flue gas desulfurization gypsum can be an agriculturally important resource for helping to increase the usefulness of problem soils and to increase crop and rangeland production. Conducting beneficial use audits would increase the public awareness of this product and help identify to coal combustion electrical generating stations the agriculturally beneficial outlets for this byproduct.

Microalgae Production from Power Plant Flue Gas: Environmental Implications on a Life Cycle Basis

Energy Technology Data Exchange (ETDEWEB)

Kadam, K. L.

2001-06-22

Power-plant flue gas can serve as a source of CO{sub 2} for microalgae cultivation, and the algae can be cofired with coal. This life cycle assessment (LCA) compared the environmental impacts of electricity production via coal firing versus coal/algae cofiring. The LCA results demonstrated lower net values for the algae cofiring scenario for the following using the direct injection process (in which the flue gas is directly transported to the algae ponds): SOx, NOx, particulates, carbon dioxide, methane, and fossil energy consumption. Carbon monoxide, hydrocarbons emissions were statistically unchanged. Lower values for the algae cofiring scenario, when compared to the burning scenario, were observed for greenhouse potential and air acidification potential. However, impact assessment for depletion of natural resources and eutrophication potential showed much higher values. This LCA gives us an overall picture of impacts across different environmental boundaries, and hence, can help in the decision-making process for implementation of the algae scenario.

Pilot-scale multistage membrane process for the separation of CO2 from LNG-fired flue gas

KAUST Repository

Choi, Seung Hak

2013-06-01

In this study, a multistage pilot-scale membrane plant was constructed and operated for the separation of CO2 from Liquefied Natural Gas (LNG)-fired boiler flue gas of 1000 Nm3/day. The target purity and recovery of CO2 were 99 vol.% and 90%, respectively. For this purpose, asymmetric polyethersulfone (PES) hollow fibers membranes has been developed in our previous work and has evaluated the effects of operating pressure and feed concentration of CO2 on separation performance. The operating and permeation data obtained were also analyzed in relation with the numerical simulation data using countercurrent flow model. Based on these results, in this study, four-staged membrane process including dehumidification process has been designed, installed, and operated to demonstrate the feasibility of multistage membrane systems for removing CO2 from flue gases. The operation results using this plant were compared to the numerical simulation results on multistage membrane process. The experimental results matched well with the numerical simulation data. The concentration and the recovery of CO2 in the permeate stream of final stage were ranged from 95-99 vol.% and 70-95%, respectively, depending on the operating conditions. This study demonstrated the applicability of the membrane-based pilot plant for CO2 recovery from flue gas. © 2013 Elsevier B.V. All rights reserved.

Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

Directory of Open Access Journals (Sweden)

Błaszczuk Artur

2015-09-01

Full Text Available This paper focuses on assessment of the effect of flue gas recirculation (FGR on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

SO{sub 2} removal from flue gas by activated carbon

Energy Technology Data Exchange (ETDEWEB)

Nilgun Karatepe; Ilkun Orbak; Reha Yavuz; Ayse Ozyuguran [Istanbul Technical University, Maslak-Istanbul (Turkey). Institute of Energy

2007-07-01

Adsorption of sulphur dioxide (SO{sub 2}) onto activated carbons prepared from Tuncbilek lignite with different methods was investigated. Experimental results showed that the adsorption temperature, initial SO{sub 2} concentration, particle size of the activated carbon and H{sub 2}O content in the flue gas had significantly effect on the amounts of SO{sub 2} adsorbed. Textural (BET surface area, micropore surface area, total pore volume, micropore volume and average pore size) characteristics of activated carbons also played an important role on adsorption of SO{sub 2}. 10 refs., 5 figs., 4 tabs.

Mathematical modelling of flue gas tempered flames produced from pulverised coal fired with oxygen

Energy Technology Data Exchange (ETDEWEB)

Breussin, A.; Weber, R.; Kamp, W.L. van de

1997-10-01

The combustion of pulverised coal in conventional utility boilers contributes significantly to global CO{sub 2} emissions. Because atmospheric air is used as the combustion medium, the exhaust gases of conventional pulverised coal fired utility boilers contain approximately 15 % CO{sub 2}. This relatively low concentration makes separating and recovering CO{sub 2} a very energy-intensive process. This process can be simplified if N{sub 2} is eliminated from the comburent before combustion by firing the pulverised coal with pure oxygen. However, this concept will result in very high flames temperatures. Flue gas recirculation can be used to moderate the flame temperature, whilst generating a flue gas with a CO{sub 2} concentration of 95 %. In this presentation, both experimental and modelling work will be described. The former deals with identifying the issues related to the combustion of pulverised coal in simulated turbine exhaust gas, particularly with respect to stability, burnout and pollutant emissions. The second part of this presentation describes mathematical modelling of type 2 as well as type 1 swirling pulverised coal flames. Future work will concentrate on high CO{sub 2} levels environments. (orig.)

Degradation mechanisms of organic rubber and glass flake/vinyl ester linings in flue gas desulphurization plants

Energy Technology Data Exchange (ETDEWEB)

Weber, R [Allianz-Centre for Technology GmbH, Ismaning (Germany)

1996-12-01

In recent years, there have been reports in numerous publications about damage to rubber and glass flake coatings in flue gas desulphurization plants. The pattern of damage has been described and attempts have frequently been made to determine and explain the cause of the damage. Oxidation/hydrolytic changes were generally observed as the damage mechanisms. In addition, blistering occurs in both the chloroprene coatings in the absorbers and in the glass flake coatings in clean gas ducts. This blistering may be considered as the end of the useful life and leads to cost-intensive and time-intensive repair and restoration measures. The present state of knowledge suggests that the blistering is mainly due to osmotic processes preceded by permeation processes and with permeation processes superimposed on them. Among other things, the reports describe the permeation behaviour of water and other flue gas constituents; the blistering in chloroprene rubber coatings and glass flake coatings is explained by means of the knowledge gained. (au) 16 refs.

Effects of water vapor on flue gas conditioning in the electric fields with corona discharge.

Science.gov (United States)

Liqiang, Qi; Yajuan, Zhang

2013-07-15

Sulfur dioxide (SO2) removal via pulsed discharge nonthermal plasma in the absence of ammonia was investigated to determine how electrostatic precipitators (ESPs) can effectively collect particulate matter less than 2.5μm in diameter from flue gas. SO2 removal increased as water vapor concentration increased. In a wet-type plasma reactor, directing a gas-phase discharge plasma toward the water film surface significantly enhanced the liquid-phase oxidation of HSO3(-) to SO4(2-). Comparisons of various absorbents revealed that the hydroxyl radical is a key factor in plasma-induced liquid-phase reactions. The resistivity, size distribution, and cohesive force of fly ash at different water vapor contents were measured using a Bahco centrifuge, which is a dust electrical resistivity test instrument, as well as a cohesive force test apparatus developed by the researchers. When water vapor content increased by 5%, fly ash resistivity in flue gas decreased by approximately two orders of magnitude, adhesive force and size increased, and specific surface area decreased. Therefore, ESP efficiency increased. Copyright © 2013 Elsevier B.V. All rights reserved.

Integrating Waste Heat from CO₂ Removal and Coal-Fired Flue Gas to Increase Plant Efficiency

Energy Technology Data Exchange (ETDEWEB)

Irvin, Nick [Southern Company Services, Inc., Birmingham, AL (United States); Kowalczyk, Joseph [Southern Company Services, Inc., Birmingham, AL (United States)

2017-04-01

In project DE-FE0007525, Southern Company Services demonstrated heat integration methods for the capture and sequestration of carbon dioxide produced from pulverized coal combustion. A waste heat recovery technology (termed High Efficiency System) from Mitsubishi Heavy Industries America was integrated into an existing 25-MW amine-based CO₂ capture process (Kansai Mitsubishi Carbon Dioxide Recovery Process®1) at Southern Company’s Plant Barry to evaluate improvements in the energy performance of the pulverized coal plant and CO₂ capture process. The heat integration system consists of two primary pieces of equipment: (1) the CO₂ Cooler which uses product CO₂ gas from the capture process to heat boiler condensate, and (2) the Flue Gas Cooler which uses air heater outlet flue gas to further heat boiler condensate. Both pieces of equipment were included in the pilot system. The pilot CO₂ Cooler used waste heat from the 25-MW CO₂ capture plant (but not always from product CO₂ gas, as intended). The pilot Flue Gas Cooler used heat from a slipstream of flue gas taken from downstream of Plant Barry’s air heater. The pilot also included a 0.25-MW electrostatic precipitator. The 25-MW High Efficiency System operated for approximately six weeks over a four month time period in conjunction with the 25-MW CO₂ capture facility at Plant Barry. Results from the program were used to evaluate the technical and economic feasibility of full-scale implementation of this technology. The test program quantified energy efficiency improvements to a host power plant that could be realized due to the High Efficiency System. Through the execution of this project, the team verified the integrated operation of the High Efficiency System and Kansai Mitsubishi Carbon Dioxide Recovery Process®. The ancillary benefits of the High Efficiency System were also quantified, including reduced water consumption

Facile synthesis of triazine-triphenylamine-based microporous covalent polymer adsorbent for flue gas CO2 capture

KAUST Repository

Das, Swapan Kumar

2017-07-17

The sustainable capture and sequestration of CO2 from flue gas emission is an important and unavoidable challenge to control greenhouse gas release and climate change. In this report, we describe a triazine-triphenylamine-based microporous covalent organic polymer under mild synthetic conditions. 13C and 15N solid-state NMR and FTIR analyses confirm the linkage of the triazine and triphenylamine components in the porous polymer skeleton. The material is composed of spherical particles 1.0 to 2.0 μm in size and possesses a high surface area (1104 m2/g). The material exhibits superb chemical robustness under acidic and basic conditions and high thermal stability. Single-component gas adsorption exhibits an enhanced CO2 uptake of 3.12 mmol/g coupled with high sorption selectivity for CO2/N2 of 64 at 273 K and 1 bar, whereas the binary gas mixture breakthrough study using a model flue gas composition at 298 K shows a high CO2/N2 selectivity of 58. The enhanced performance is attributed to the high Lewis basicity of the framework, as it favors the interaction with CO2.

Mixed microalgae consortia growth under higher concentration of CO2 from unfiltered coal fired flue gas: Fatty acid profiling and biodiesel production.

Science.gov (United States)

Aslam, Ambreen; Thomas-Hall, Skye R; Manzoor, Maleeha; Jabeen, Faiza; Iqbal, Munawar; Uz Zaman, Qamar; Schenk, Peer M; Asif Tahir, M

2018-02-01

Biodiesel is produced by transesterification of fatty acid methyl esters (FAME) from oleaginous microalgae feedstock. Biodiesel fuel properties were studied and compared with biodiesel standards. Qualitative analysis of FAME was done while cultivating mixed microalgae consortia under three concentrations of coal fired flue gas (1%, 3.0% and 5.5% CO 2 ). Under 1% CO 2 concentration (flue gas), the FAME content was 280.3 μg/mL, whereas the lipid content was 14.03 μg/mL/D (day). Both FAMEs and lipid contents were low at other CO 2 concentrations (3.0 and 5.5%). However, mixed consortia in the presence of phosphate buffer and flue gas (PB + FG) showed higher saturated fatty acids (SFA) (36.28%) and unsaturated fatty acids (UFA) (63.72%) versus 5.5% CO 2 concentration, which might be responsible for oxidative stability of biodiesel. Subsequently, higher cetane number (52) and low iodine value (136.3 gI 2 /100 g) biodiesel produced from mixed consortia (PB + FG) under 5.5% CO 2 along with 50 mM phosphate buffer were found in accordance with European (EN 14214) standard. Results revealed that phosphate buffer significantly enhanced the biodiesel quality, but reduced the FAME yield. This study intended to develop an integrated approach for significant improvement in biodiesel quality under surplus phosphorus by utilizing waste flue gas (as CO 2 source) using microalgae. The CO 2 sequestration from industrial flue gas not only reduced greenhouse gases, but may also ensure the sustainable and eco-benign production of biodiesel. Copyright © 2018. Published by Elsevier B.V.

Chemical kinetics of flue gas cleaning by electron beam

International Nuclear Information System (INIS)

Maetzing, H.

1989-02-01

By electron beam treatment of flue gases, NO x and SO 2 are converted to nitric and sulfuric acids simultaneously. Upon ammonia addition, the corresponding salts are collected in solid state and can be sold as fertilizer. Both homogeneous gas phase reactions and physico-chemical aerosol dynamics are involved in product formation. These processes have been analyzed by model calculations. In part 1, the present report summarizes the model results and gives an account of the theoretical understanding of the EBDS process and its performance characteristics. Part 2 of this report gives a complete listing of the reactions used in the AGATE code. (orig.) [de

Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

Science.gov (United States)

Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

2018-07-15

Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

Comparison of surface area changes during sulfation of sodium bicarbonate in a simulated flue gas with and without NO

Energy Technology Data Exchange (ETDEWEB)

Weil, A.E.; Keener, T.C.; Khang, S.J. [University of Cincinnati, Cincinnati, OH (United States). Department of Civil and Environmental Engineering

1994-12-31

Sodium bicarbonate has been identified as one of the most efficient reagents for flue gas desulfurization. Sodium bicarbonate has been demonstrated both in bench scale and large scale applications by a number of researchers globally. Scattered reporting of plume discolouration during demonstrations of sodium bicarbonate injection have been attributed to the formation of the reddish-brown gas NO{sub 2}. The purpose of this study was to compare the surface area changes of sodium bicarbonate during flue gas desulfurization as it relates to the formation of NO{sub 2} The results of this study have indicated an anomolous behaviour with respect to previously published data for non reactive gas environments. Notably it was shown that flue gas with NO lowered the surface area, most likely due to the formation of a low melting eutectic of sodium nitrate and sulphate. Nitrogen uptake was found to coincide with water evolution from decomposition. The results of this study more clearly define, on the microstructural level, the sulphur uptake mode. A unique laboratory differential fixed bed reactor was designed for this study. The setup included a quick quench zone to quench the reactions for data acquisition. BET surface area, IR elemental analysis, XRD crystallographic identification and SEM imaging were used to characterize microstructural mechanisms and to confirm reaction paths. 4 refs., 3 figs., 2 tabs.

Installation of laboratory scale flue gas treatment system at ALURTRON, MINT

International Nuclear Information System (INIS)

Siti A'iasah Hashim; Khairul Zaman Dahlan; Zulkafli Ghazali; Khomsaton Abu Bakar, Ayub Muhamad

2002-01-01

A laboratory scale test rig to treat simulated flue gas using electron beam technology was installed at the Alurtron EB-irradiation center, MINT. The experiment test rig was proposed as a result of a feasibility studies conducted jointly by IAEA, MINT and TNB Research in 1997. The test rig system consisted of several components, among other, diesel generator, gas analyzers and spray cooler. The installation was completed and commissioned in October 2001. Results from the commissioning test runs and subsequent experimental work showed that the efficiency of the gas treatment is high. It was proven that electron beam technology might be applied in the treatment of air pollutants. This paper describes the design and work function of the individual major components as well as the full system function. Results from the initial experimental works are also presented. (Author)

Flue gas carbon capture using hollow fiber membrane diffuser-separator

Science.gov (United States)

Ariono, D.; Chandranegara, A. S.; Widodo, S.; Khoiruddin; Wenten, I. G.

2018-01-01

In this work, CO2 removal from flue gas using membrane diffuser-separator was investigated. Hollow fiber polypropylene membrane was used as the diffuser while pure water was used as the absorbent. Separation performance of the membrane diffuser-separator as a function of CO2 concentration (6-28%-vol.) and flow rate (gas: 0.8-1.55 L.min-1 and liquid: 0.2-0.7 L.min-1) was investigated and optimized. It was found that CO2 removal was significantly affected by CO2 concentration in the feed gas. On the other hand, CO2 flux was more influenced by flow rates of liquid and gas rather than concentration. The optimized CO2 removal (64%) and flux (1 x 10-4 mol.m-2.s-1) were obtained at the highest gas flow rate (1.55 L.min-1), the lowest liquid flow rate (0.2 L.min-1), and 6.2%-vol. of CO2 concentration. Outlet gas of the membrane diffuser system tends to carry some water vapor, which is affected by gas and liquid flow rate. Meanwhile, in the steady-state operation of the separator, the gas bubbles generated by the membrane diffuser take a long time to be completely degassed from the liquid phase, thus a portion of gas stream was exiting separator through liquid outlet.

Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

Science.gov (United States)

Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

2013-12-01

Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Flue gas CO{sub 2} capture by a green liquid membrane

Energy Technology Data Exchange (ETDEWEB)

Michael C. Trachtenberg; Lihong Bao; Stefanie L. Goldman; David A. Smith; Xiaoqiu Wu [Carbozyme, Inc., Monmouth Junction, NJ (United States)

2005-07-01

We have designed, developed, modeled and tested several different membrane-based, facilitated transport carbonate / bicarbonate reactors (conjoint absorber-strippers) for the post-combustion extraction of CO{sub 2} from both air and flue gas. We have assessed separately the reactive chemistry, the reactor design and the process engineering. Facilitation is achieved by means of the most efficient CO{sub 2} conversion catalyst, the enzyme carbonic anhydrase. Experimental data mirror model predictions very closely. CO{sub 2} permeance value for 10% feed stream (balanced dry air) is 3.35E-8 mole/m{sup 2} s Pa, and the selectivity vs. N{sub 2} and vs. O{sub 2} were 250 and 150. The only moving elements in this design are the feed gas and the sweep gas streams. Gas separation is driven by partial pressure difference alone. As a consequence, this design is extremely energy efficient. 10 refs., 4 figs., 1 tab.

Simultaneous adsorption of SO2 and NO from flue gas over mesoporous alumina.

Science.gov (United States)

Sun, Xin; Tang, Xiaolong; Yi, Honghong; Li, Kai; Ning, Ping; Huang, Bin; Wang, Fang; Yuan, Qin

2015-01-01

Mesoporous alumina (MA) with a higher ability to simultaneously remove SO2 and NO was prepared by the evaporation-induced self-assembly process. The adsorption capacities of MA are 1.79 and 0.702 mmol/g for SO2 and NO, respectively. The Brunauer-Emmett-Teller method was used to characterize the adsorbent. Simultaneous adsorption of SO2 and NO from flue gas over MA in different operating conditions had been studied in a fixed bed reactor. The effects of temperature, oxygen concentration and water vapour were investigated. The experimental results showed that the optimum temperature for MA to simultaneously remove SO2 and NO was 90°C. The simultaneous adsorption capacities of SO2 and NO could be enhanced by increasing O2 when its concentration was below 5%. The changes of simultaneous adsorption capacities were not obvious when O2 concentration was above 5%. The increase in relative humidity results in an increase after dropping of SO2 adsorption capacity, whereas the adsorption capacity of NO showed an opposite trend. The results suggest that MA is a great adsorbent for simultaneous removal of SO2 and NO from flue gas.

A model for dry sodium bicarbonate duct injection flue gas desulfurization

Energy Technology Data Exchange (ETDEWEB)

Changfa Wu; Soon-Jai Khang; Tim C. Keener; Sang-Kwun Lee [University of Cincinnati, Cincinnati, OH (United States). Department of Chemical Engineering

2004-03-01

A mathematical model is developed for simulation of dry sodium bicarbonate (NaHCO{sub 3}) duct injection for the removal of sulfur dioxide (SO{sub 2}) in flue gases across a fabric filter (baghouse). The model employs parallel reaction kinetics and assumes that the sodium bicarbonate injection process can be separated into two stages. The first stage is a transport duct section where NaHCO{sub 3} particles are injected into the sulfur dioxide laden gas stream. The second stage is the fabric filter section where sodium sorbents are collected and behave as a variable depth fixed bed reactor. The process simulation for the efficiency of desulfurization in flue gas is performed and evaluated for a variety of operating conditions. It is found that the removal of SO{sub 2} within the duct section is small and negligible for most practical conditions, with a contribution normally less than 5% of total SO{sub 2} removal. The major removal of SO{sub 2} occurs across the filter cake, which accumulates the sorbent particles on the fabric filter. These particles are periodically disposed as the filter is cleaned. The major factors for the process are temperature, particle size and SO{sub 2} gas concentration for all operating conditions. At low temperatures, the removal of SO{sub 2} increases as temperature increases, but the removal decreases at higher temperatures due to the impact of the thermal decomposition reaction of NaHCO{sub 3} on SO{sub 2} removal. It was found that the temperature for the highest removal of SO{sub 2} is within the range of 127-150{sup o}C and the removal efficiency also depends on particle size.

Experiments on the possible usage of liquid industrial wastes from a paint and lacquer factory for flue gas desulphurization

Energy Technology Data Exchange (ETDEWEB)

Trzepierczynska, I.; Lech-Brzyk, K. [Technical University of Wroclaw, Wroclaw (Poland). Inst. of Environment Protection Engineering

1995-12-31

In this paper, the complex solution of environment protection against flue gases (comprising sulphur dioxide) and alkaline industrial wastewater is provided. Industrial wastes from a paint and lacquer factory were examined and their usage for sulphur dioxide absorption was determined. The combined method of alkaline waste neutralization and flue gas desulphurization is proposed. The liquid wastes come from the POLIFARB SA plant in Wroclaw. 9 refs., 7 tabs.

Mercury emission and speciation of coal-fired power plants in China

Directory of Open Access Journals (Sweden)

S. X. Wang

2010-02-01

Full Text Available Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR, electrostatic precipitators (ESP, and flue gas desulfurization (FGD using the Ontario Hydro Method (OHM. The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92–27.15 μg/m³, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66–94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

Effects of flue gas components on removal of elemental mercury over Ce–MnO_x/Ti-PILCs

International Nuclear Information System (INIS)

He, Chuan; Shen, Boxiong; Li, Fukuan

2016-01-01

Highlights: • Ce–MnO_x/Ti-PILC exhibited high Hg"0 removal activity. • SO_2 restrained Hg"0 oxidation and adsorption due to the formation of SO_4"2"−. • The formation of NH_3 to NH_4"+ restrained the Hg"0 adsorption and oxidation. - Abstract: The adsorption and oxidation of elemental mercury (Hg"0) under various flue gas components were investigated over a series of Ce–MnO_x/Ti-PILC catalysts, which were synthesized by an impregnation method. To discuss the mechanism, the catalysts were characterized by various techniques such as N_2 adsorption–desorption, scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) analysis and X-ray photoelectron spectroscopy (XPS). The results indicated that the presence of 500 ppm SO_2 in the flue gas significantly restrained the Hg"0 adsorption and oxidation over 6%Ce–6%MnO_x/Ti-PILC due to the formation of SO_4"2"− species. Hg"0 could be oxidized to HgCl_2 in the presence of HCl, because the Deacon process occurred. NO would react with active oxygen to form NO_2-containing species, which facilitated Hg"0 oxidation. While the presence of NO limited the Hg"0 adsorption on 6%Ce–6%MnO_x/Ti-PILC due to the competitive adsorption of NO with Hg"0. The addition of NH_3 in the flue gas significantly restrained Hg"0 adsorption and oxidation, because the formed NH_4"+ species covered the active adsorption sites on the surfaces, and further limited Hg"0 oxidation. However, when NO and NH_3 were simultaneously added into the flue gas, the Hg"0 oxidation efficiency of 6%Ce–6%MnO_x/Ti-PILC exhibited a relatively high value (72%) at 250 °C, which indicated the practicability to use Ce–MnO_x/Ti-PILC for Hg"0 removal under SCR conditions.

Optimal design of emission control systems for a fossil power plants

International Nuclear Information System (INIS)

Sfez, D.; Muginstein, A.; Naeh, Y.

1998-01-01

The detrimental environmental effects of pulverized coal power stations are enforcing the installation of additional emission control equipment. Utilization of this equipment significantly increases the installation and operation costs of the power station, which raises the cost of the electricity generated by this power station. Focusing on the flue gas cleaning equipment can substantially reduce the electricity-generating rate. Improving the equipment design is the only available way to reduce the flue gas cleaning costs, without affecting the power station flexibility and availability. An optimal design is defined as the one achieving the least expensive cleaning system (capital and operating costs) while maintaining the original power station operation flexibility (coal variety and partial load performances). Two main changes in the conventional design need to be carried out in order to reach the above-mentioned optimized design. The first modification is to integrate the ESP and FGD at the design criteria stage while considering the influence of each piece of equipment on the other. The second stage is to set one common best efficiency design point to the ESP and the FGD together. Achieving this one common best efficiency point requires some equipment addition and modifications to the conventional ESP and FGD systems. The technology involved in this modification is available and is well proven in operation. Using this technology with the optimal design concept will lead to a significant reduction of the flue gas cleaning costs and will reduce, by this, the electricity production costs

Flue gas desulfurization gypsum and fly ash

International Nuclear Information System (INIS)

1992-05-01

The Cumberland Fossil Plant (CUF) is located in Stewart County, Tennessee, and began commercial operation in 1972. This is the Tennessee Valley Authority's newest fossil (coal-burning) steam electric generating plant. Under current operating conditions, the plant burns approximately seven million tons of coal annually. By-products from the combustion of coal are fly ash, approximately 428,000 tons annually, and bottom ash, approximately 115,000 tons annually. Based on historical load and projected ash production rates, a study was initially undertaken to identify feasible alternatives for marketing, utilization and disposal of ash by-products. The preferred alternative to ensure that facilities are planned for all by-products which will potentially be generated at CUF is to plan facilities to handle wet FGD gypsum and dry fly ash. A number of different sites were evaluated for their suitability for development as FGD gypsum and ash storage facilities. LAW Engineering was contracted to conduct onsite explorations of sites to develop information on the general mature of subsurface soil, rock and groundwater conditions in the site areas. Surveys were also conducted on each site to assess the presence of endangered and threatened species, wetlands and floodplains, archaeological and cultural resources, prime farmland and other site characteristics which must be considered from an environmental perspective

Simultaneous desulfurization and denitrification of flue gas by ·OH radicals produced from O2+ and water vapor in a duct.

Science.gov (United States)

Bai, Mindi; Zhang, Zhitao; Bai, Mindong

2012-09-18

In the present study, simultaneous flue gas desulfurization and denitrification are achieved with ·OH radicals generated from O(2)(+) reacting with water vapor in a duct. The O(2)(+) ions are generated by a strong ionization dielectric barrier discharge and then injected into the duct. Compared with conventional gas discharge treatment, the present method does not need a plasma reaction reactor, additional catalysts, reductants, or oxidants. The main recovered products are the liquids H(2)SO(4) and HNO(3), which can be used in many processes. Removal rates of 97% for NO and 82% for SO(2) are obtained under the following optimal experimental conditions: molar ratio of reactive oxygen species (O(2)(+), O(3)) to SO(2) and NO, 5; inlet flue gas temperature, 65 °C; reaction time, 0.94 s; and H(2)O volume fraction, 8%. Production of O(2)(+) and the plasma reaction mechanisms are discussed, and the recovered acid is characterized. The experimental results show that the present method performs better for denitrification than for desulfurization. Compared with conventional air discharge flue gas treatments, the present method has lower initial investment and operating costs, and the equipment is more compact.

Regeneration of Pt-catalysts deactivated in municipal waste flue gas with H2/N2 and the effect of regeneration step on the SCR catalyst

DEFF Research Database (Denmark)

Due-Hansen, Johannes; Rasmussen, Søren Birk; Kustov, Arkadii

Municipal waste flue gas was previously found to deactivate the Pt-based CO oxidation catalyst severely. In the specific case studied, siloxanes were found to cause the deactivation. An on-site method for complete regeneration of the catalyst activity was found without shutdown of the flue gas...... stream, i.e. by in situ treatment of the Pt-catalyst by reductive H2-gas. However, introduction of H2 gas in the gas stream could also affect other units in the tail pipe gas cleaning system. Of special interest here, is the effect of hydrogen gas on the performance of the deNOx + SCR catalytic process...

Key issues for low-cost FGD installations

Energy Technology Data Exchange (ETDEWEB)

DePriest, W.; Mazurek, J.M. [Sargent & Lundy LLC, Chicago, IL (United States)

1995-12-01

This paper will discuss various methods for installing low-cost FGD systems. The paper will include a discussion of various types of FGD systems available, both wet and dry, and will compare the relative cost of each type. Important design issues, such as use of spare equipment, materials of construction, etc. will be presented. An overview of various low-cost construction techniques (i.e., modularization) will be included. This paper will draw heavily from Sargent & Lundy`s database of past and current FGD projects together with information we gathered for several Electric Power Research Institute (EPRI) studies on the subject.

A briefing paper for the status of the flue gas desulfurization system at Indianapolis Power ampersand Light Company Petersburg Station Units 1 and 2

International Nuclear Information System (INIS)

Rutledge, C.K.; Wolsiffer, S.R.; Gray, S.M.; Martin, J.E.; Wedig, C.P.

1992-01-01

This paper presents a brief description of the status of the retrofit wet limestone flue gas desulfurization system project at Indianapolis Power ampersand Light Company (IPL) Petersburg Units 1 and 2. This project was initiated by IPL in response to the Clean Air Act of 1990 and is intended to treat the flue gas from two base load units with a combined capacity of approximately 700 MW gross electrical output

Experimental evidence of nitrous acid formation in the electron beam treatment of flue gas

International Nuclear Information System (INIS)

Maetzing, H.; Namba, H.; Tokunaga, O.

1994-01-01

In the Electron Beam Dry Scrubbing (EBDS) process, flue gas from fossil fuel burning power plants is irradiated with accelerated (300-800 keV) electrons. Thereby, nitrogen oxide (NO x ) and sulfur dioxide (SO 2 ) traces are transformed into nitric and sulfuric acids, respectively, which are converted into particulate ammonium nitrate and sulfate upon the addition of ammonia. The powdery product can be filtered from the main gas stream and can be sold as agricultural fertilizer. A lot of experimental investigations have been performed on the EBDS process and computer models have been developed to interpret the experimental results and to predict economic improvements. According to the model calculations, substantial amounts of intermediate nitrous acid (HNO 2 ) are formed in the electron beam treatment of flue gas. The first experimental investigation about the formation of nitrous acid in an irradiated mixture of NO in synthetic air has been undertaken. Under these conditions, aerosol formation is avoided. UV spectra of the irradiated gas were recorded in the wavelength range λ = 345-375 nm. Both NO 2 and HNO 2 have characteristic absorption bands in this wavelength range. Calibration spectra of NO 2 were subtracted from the sample spectra. The remaining absorption bands can clearly be assigned to nitrous acid. The concentration of nitrous acid was determined by differential optical absorption. It was found lower than the model prediction. The importance of nitrous acid formation in the EBDS process needs to be clarified. (author)

Possibilities of Mercury Removal in the Dry Flue Gas Cleaning Lines of Solid Waste Incineration Units

Czech Academy of Sciences Publication Activity Database

Svoboda, Karel; Hartman, Miloslav; Šyc, Michal; Pohořelý, Michael; Kameníková, Petra; Jeremiáš, Michal; Durda, Tomáš

2016-01-01

Roč. 166, JAN 15 (2016), s. 499-511 ISSN 0301-4797 R&D Projects: GA TA ČR TE02000236 Institutional support: RVO:67985858 Keywords : waste incineration * mercury removal * flue gas Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 4.010, year: 2016

Organic Rankine cycle for power recovery of exhaust flue gas

International Nuclear Information System (INIS)

Guo, Cong; Du, Xiaoze; Yang, Lijun; Yang, Yongping

2015-01-01

To study the effects of different working fluids on the performance of organic Rankine cycle (ORC), three working fluids, a mixture that matches with heat source, a mixture that matches with heat sink and a pure working fluid, are selected in this paper. Thermodynamic models were built in Matlab together with REFPROP, with which, the physical properties of the selected working fluids can be acquired. Heat source of the ORC system is the exhaust flue gas of boiler in a 240 MW pulverized coal-fired power plant. Some indicators such as thermal efficiency, inlet temperature of expander, superheat degree, mass flow, volumetric flow, and exergy destruction distribution, as well as the influence of recuperator are studied. The analytical results show that the mixture that matches with heat sink has the greatest efficiency and the mixture that matches with heat source has the lowest superheat degree. The rate of heat exchanged in recuperator to that in evaporator has a maximum value with evaporating pressure. There exists no optimal working fluid for all indicators (thermal efficiency, heat exchanger area, mass flow and volumetric flow etc.). An appropriate working fluid should be chosen by taking both investment cost and power generating benefits into account. The cost-benefit ratio of the proposed ORC plant was evaluated either. - Highlights: • Three types of working fluids are selected for ORC using exhaust flue gas. • The mixture that matches with heat sink has the greatest efficiency. • The mixture that matches with heat source has the lowest superheat degree. • There does not exist a working fluid that satisfies all the indicators

Removal of Sulfur Dioxide from Flue Gas Using the Sludge Sodium Humate

Directory of Open Access Journals (Sweden)

Yu Zhao

2013-01-01

Full Text Available This study shows the ability of sodium humate from alkaline treatment sludge on removing sulfur dioxide (SO2 in the simulated flue gas. Experiments were conducted to examine the effect of various operating parameters, like the inlet SO2 concentration or temperature or O2, on the SO2 absorption efficiency and desulfurization time in a lab-scale bubbling reactor. The sludge sodium humate in the supernatant after alkaline sludge treatment shows great performance in SO2 absorption, and such efficiency can be maintained above 98% with 100 mL of this absorption solution at 298 K (flue gas rate of 0.12 m3/h. The highest SO2 absorption by 1.63 g SHA-Na is 0.946 mmol in the process, which is translated to 0.037 g SO2 g−1 SHA-Na. The experimental results indicate that the inlet SO2 concentration slightly influences the SO2 absorption efficiency and significantly influences the desulfurization time. The pH of the absorption solution should be above 3.5 in this process in order to make an effective desulfurization. The products of this process were characterized by Fourier transform infrared spectroscopy and X-ray diffraction. It can be seen that the desulfurization products mainly contain sludge humic acid sediment, which can be used as fertilizer components.

Measurement of slurry droplets in coal-fired flue gas after WFGD.

Science.gov (United States)

Wu, Xue-Cheng; Zhao, Hua-Feng; Zhang, Yong-Xin; Zheng, Cheng-Hang; Gao, Xiang

2015-10-01

China owns the world's largest capacity of coal-fired power units. By the end of 2012, the capacity of installed national thermal power has been 819.68 million kilowatts. The latest standard requires that newly built power plants emit SO2 in no more than 100 mg/m(3) and the emission of old ones be lower than 200 mg/m(3) while in some key areas the emission should be controlled under 50 mg/m(3). So by the end of 2012, 90% of the active coal-fired units have been equipped with flue gas desulfurization devices. Among the desulfurization methods adopted, limestone-gypsum wet flue gas desulphurization accounts for 92%, causing the problem of fine droplets in the exhaust gas after defogger, which may even form "gypsum rain." At present, sampling methods are widely used at home and abroad, such as magnesium ion tracer method, modified magnesium ion tracer method and chemical analysis. In addition, some scholars use aerodynamic methods, such as ELPI, to measure the diameter distribution and concentration. The methods mentioned above all have their own demerits, such as the inability to on-line, continuous measurements and the need of prolonged measuring time. Thus, in this paper some potential optical on-line methods are presented, such as Fraunhofer diffraction pattern analysis and wavelength-multiplexed laser extinction. Also brought up are their measuring scope and merits. These methods have already been utilized to measure small liquid droplets and their demonstrations and evaluations are as well stated. Finally, a 3D imaging method based on digital holographic microscope is proposed for in-line measurement of size and concentration of slurry droplets. The feasibility of this method is demonstrated by preliminary experimental investigation.

Removal of mercury from coal-combustion flue gas using regenerable sorbents

Energy Technology Data Exchange (ETDEWEB)

Turchi, C S; Albiston, J; Broderick, T E; Stewart, R M

1999-07-01

The US EPA estimates that coal-fired power plants constitute the largest anthropogenic source of mercury emissions in the US. The Agency has contemplated emission regulations for power plants, but the large gas-flow rates and low mercury concentrations involved have made current treatment options prohibitively expensive. ADA Technologies, Inc. (Englewood, Colorado), in conjunction with the US DOE, is developing regenerable sorbents for the removal and recovery of mercury from flue gas. These sorbents are based on the ability of noble metals to amalgamate mercury at typical flue-gas temperatures and release mercury at higher temperatures. The process allows for recovery of mercury with minimal volumes of secondary wastes and no impact on fly ash quality. In 1997 and 1998, ADA tested a 20-cfm sorbent unit at CONSOL Inc.'s coal-combustion test facility in Library, PA. Results from the 1997 tests indicated that the sorbent can remove elemental and oxidized mercury and can be regenerated without loss of capacity. Design changes were implemented in 1998 to enhance the thermal efficiency of the process and to recover the mercury in a stable form. Testing during autumn, 1998 demonstrated 60% to 90% removal efficiency of mercury from a variety of different coals. However, contradictory removal results were obtained at the end of the test period. Subsequent laboratory analyses indicated that the sorbent had lost over half its capacity for mercury due to a decrease in available sites for mercury sorption. The presence of sulfur compounds on the sorbent suggests that thermal cycling may have condensed acid gases on the sorbent leading to deterioration of the active sorption sites. The regeneration time/temperature profile has been altered to minimize this potential in the upcoming power plant tests.

Industrial plant for electron beam flue gas treatment

International Nuclear Information System (INIS)

Chmielewski, A.G.; Iller, E.; Tyminnski, B.; Zimek, Z; Ostapczuk, A.; Licki, J.

2001-01-01

The electron beam flue gas treatment technology was invented many years ago. Research on the process has been carried out in Japan, USA, Germany and Poland. However, the recent fidings, based on the experiments performed at pilot plant at Electric Power Station Kaweczyn, led to developments which made process mature just at the dawn of the XXI century. The process is being implemented in the full industrial scale at Electric Power Station Pomorzany (Dolna Odra EPS Group). Other developments are reported in Japan and after Nagoya's pilot plant experiments, an industrial plant has been built in China and another one is constructed in Japan. There are remarkable differences in technological and design solutions applied in all these installations. Developments achieved at EPS Kaweczyn pilot plant and INCT laboratory unit were the basis for the project realized at EPS Pomorzan

CARBON DIOXIDE CAPTURE FROM FLUE GAS USING DRY REGENERABLE SORBENTS

Energy Technology Data Exchange (ETDEWEB)

David A. Green; Brian S. Turk; Raghubir Gupta; Alejandro Lopez-Ortiz

2001-01-01

Four grades of sodium bicarbonate and two grades of trona were characterized in terms of particle size distribution, surface area, pore size distribution, and attrition. Surface area and pore size distribution determinations were conducted after calcination of the materials. The sorbent materials were subjected to thermogravimetric testing to determine comparative rates and extent of calcination (in inert gas) and sorption (in a simulated coal combustion flue gas mixture). Selected materials were exposed to five calcination/sorption cycles and showed no decrease in either sorption capacity or sorption rate. Process simulations were conducted involving different heat recovery schemes. The process is thermodynamically feasible. The sodium-based materials appear to have suitable physical properties for use as regenerable sorbents and, based on thermogravimetric testing, are likely to have sorption and calcination rates that are rapid enough to be of interest in full-scale carbon sequestration processes.

Babcock & Wilcox technologies for power plant stack emissions control

Energy Technology Data Exchange (ETDEWEB)

Polster, M.; Nolan, P.S.; Batyko, R.J. [Babcock & Wilcox, Barberton, OH (United States)

1994-12-31

The current status of sulfur dioxide control in power plants is reviewed with particular emphasis on proven, commercial technologies. This paper begins with a detailed review of Babcock & Wilcox commercial wet flue gas desulfurization (FGD) systems. This is followed by a brief discussion of B&W dry FGD technologies, as well as recent full-scale and pilot-scale demonstration projects which focus on lower capital cost alternatives to conventional FGD systems. A comparison of the economics of several of these processes is also presented. Finally, technology selections resulting from recent acid rain legislation in various countries are reviewed.

Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

Science.gov (United States)

Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

2015-02-01

Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite. Copyright © 2014 Elsevier Ltd. All rights reserved.

Use of sulfide-containing liquors for removing mercury from flue gases

Science.gov (United States)

Nolan, Paul S.; Downs, William; Bailey, Ralph T.; Vecci, Stanley J.

2006-05-02

A method and apparatus for reducing and removing mercury in industrial gases, such as a flue gas, produced by the combustion of fossil fuels, such as coal, adds sulfide ions to the flue gas as it passes through a scrubber. Ideally, the source of these sulfide ions may include at least one of: sulfidic waste water, kraft caustic liquor, kraft carbonate liquor, potassium sulfide, sodium sulfide, and thioacetamide. The sulfide ion source is introduced into the scrubbing liquor as an aqueous sulfide species. The scrubber may be either a wet or dry scrubber for flue gas desulfurization systems.

Impact of Leaching Conditions on Constituents Release from Flue Gas Desulfurization Gypsum (FGDG) and FGDG-Soil Mixture

Science.gov (United States)

The interest in using Flue Gas Desulfurization Gypsum(FGDG) has increased recently. This study evaluates the leaching characteristics of trace elements in "modern" FGDG (produced after fly ash removal) and FGDG-mixed soil (SF) under different environmental conditions using rece...

Thermal preparation effects on the x-ray diffractograms of compounds produced during flue gas desulfurization

International Nuclear Information System (INIS)

Wertz, D.L.; Burns, K.H.; Keeton, R.W.

1995-01-01

The diffractograms of syn-gypsum and of flue gas desulfurization products indicate that CaSO 4 · 2H 2 O is converted to other phase(s) when heated to 100 degrees C. Syn-hannebachite CaSO 3 ·0.5H 2 O is unaffected by similar thermal treatment. 6 refs., 3 figs

Mixotrophic cultivation of microalgae using industrial flue gases for biodiesel production.

Science.gov (United States)

Kandimalla, Pooja; Desi, Sreekanth; Vurimindi, Himabindu

2016-05-01

In the present study, an attempt has been made to grow microalgae Scenedesmus quadricauda, Chlorella vulgaris and Botryococcus braunii in mixotropic cultivation mode using two different substrates, i.e. sewage and glucose as organic carbon sources along with flue gas inputs as inorganic carbon source. The experiments were carried out in 500 ml flasks with sewage and glucose-enriched media along with flue gas inputs. The composition of the flue gas was 7 % CO2, 210 ppm of NO x and 120 ppm of SO x . The results showed that S. quadricauda grown in glucose-enriched medium yielded higher biomass, lipid and fatty acid methyl esters (FAME) (biodiesel) yields of 2.6, 0.63 and 0.3 g/L, respectively. Whereas with sewage, the biomass, lipid and FAME yields of S. quadricauda were 1.9, 0.46, and 0.21 g/L, respectively. The other two species showed closer results as well. The glucose utilization was measured in terms of Chemical Oxygen Demand (COD) reduction, which was up to 93.75 % by S. quadricauda in the glucose-flue gas medium. In the sewage-flue gas medium, the COD removal was achieved up to 92 % by S. quadricauda. The other nutrients and pollutants from the sewage were removed up to 75 % on an average by the same. Concerning the flue gas treatment studies, S. quadricauda could remove CO2 up to 85 % from the flue gas when grown in glucose medium and 81 % when grown in sewage. The SO x and NO x concentrations were reduced up to 50 and 62 %, respectively, by S. quadricauda in glucose-flue gas medium. Whereas, in the sewage-flue gas medium, the SO x and NO x concentrations were reduced up to 45 and 50 %, respectively, by the same. The other two species were equally efficient however with little less significant yields and removal percentages. This study laid emphasis on comparing the feasibility in utilization of readily available carbon sources like glucose and inexpensive leftover carbon sources like sewage by microalgae to generate energy coupled with economical

Mercury Speciation in Coal-Fired Power Plant Flue Gas-Experimental Studies and Model Development

Energy Technology Data Exchange (ETDEWEB)

Radisav Vidic; Joseph Flora; Eric Borguet

2008-12-31

The overall goal of the project was to obtain a fundamental understanding of the catalytic reactions that are promoted by solid surfaces present in coal combustion systems and develop a mathematical model that described key phenomena responsible for the fate of mercury in coal-combustion systems. This objective was achieved by carefully combining laboratory studies under realistic process conditions using simulated flue gas with mathematical modeling efforts. Laboratory-scale studies were performed to understand the fundamental aspects of chemical reactions between flue gas constituents and solid surfaces present in the fly ash and their impact on mercury speciation. Process models were developed to account for heterogeneous reactions because of the presence of fly ash as well as the deliberate addition of particles to promote Hg oxidation and adsorption. Quantum modeling was used to obtain estimates of the kinetics of heterogeneous reactions. Based on the initial findings of this study, additional work was performed to ascertain the potential of using inexpensive inorganic sorbents to control mercury emissions from coal-fired power plants without adverse impact on the salability fly ash, which is one of the major drawbacks of current control technologies based on activated carbon.

Application of radioisotope tracer techniques in evaluation of irradiation vessel of flue gas treatment system

International Nuclear Information System (INIS)

Joon-Ha Jin; Myun-Joo Lee; Sung-Hee Jung; Young-Chang Nho

1998-01-01

The proper design of the irradiation vessel of electron beam flue gases treatment plant and resultant optimum gas flow pattern is a very important factor to get a high removal efficiency of toxic materials from flue gases. Radioisotope tracer experiments were conducted to study the residence time distribution of gas flow in a cylindrical irradiation vessel. A few mCi of gaseous radioisotope tracer Ar-41 was injected to the upstream of the vessel and the input and output response were measured with two NaI scintillation detectors. The same experiment was conducted after the modification of the vessel by introducing 4 baffles. The experimental data were analyzed to calculate mean residence times and mixing characteristics of each system using the residence time distribution (RTD) analysis software. A method to estimate pollutant removal efficiencies of an irradiation vessel from the residence time distributions measured by radiotracer experiments was suggested. The analytical results were compared to evaluate the effect of the baffles on the removal efficiency of the plant

Analysis of Halogen-Mercury Reactions in Flue Gas

Energy Technology Data Exchange (ETDEWEB)

Paula Buitrago; Geoffrey Silcox; Constance Senior; Brydger Van Otten

2010-01-01

Oxidized mercury species may be formed in combustion systems through gas-phase reactions between elemental mercury and halogens, such as chorine or bromine. This study examines how bromine species affect mercury oxidation in the gas phase and examines the effects of mixtures of bromine and chlorine on extents of oxidation. Experiments were conducted in a bench-scale, laminar flow, methane-fired (300 W), quartz-lined reactor in which gas composition (HCl, HBr, NO{sub x}, SO{sub 2}) and temperature profile were varied. In the experiments, the post-combustion gases were quenched from flame temperatures to about 350 C, and then speciated mercury was measured using a wet conditioning system and continuous emissions monitor (CEM). Supporting kinetic calculations were performed and compared with measured levels of oxidation. A significant portion of this report is devoted to sample conditioning as part of the mercury analysis system. In combustion systems with significant amounts of Br{sub 2} in the flue gas, the impinger solutions used to speciate mercury may be biased and care must be taken in interpreting mercury oxidation results. The stannous chloride solution used in the CEM conditioning system to convert all mercury to total mercury did not provide complete conversion of oxidized mercury to elemental, when bromine was added to the combustion system, resulting in a low bias for the total mercury measurement. The use of a hydroxylamine hydrochloride and sodium hydroxide solution instead of stannous chloride showed a significant improvement in the measurement of total mercury. Bromine was shown to be much more effective in the post-flame, homogeneous oxidation of mercury than chlorine, on an equivalent molar basis. Addition of NO to the flame (up to 400 ppmv) had no impact on mercury oxidation by chlorine or bromine. Addition of SO{sub 2} had no effect on mercury oxidation by chlorine at SO{sub 2} concentrations below about 400 ppmv; some increase in mercury oxidation

Screening of metal-organic frameworks for carbon dioxide capture from flue gas using a combined experimental and modeling approach.

Science.gov (United States)

Yazaydin, A Ozgür; Snurr, Randall Q; Park, Tae-Hong; Koh, Kyoungmoo; Liu, Jian; Levan, M Douglas; Benin, Annabelle I; Jakubczak, Paulina; Lanuza, Mary; Galloway, Douglas B; Low, John J; Willis, Richard R

2009-12-30

A diverse collection of 14 metal-organic frameworks (MOFs) was screened for CO(2) capture from flue gas using a combined experimental and modeling approach. Adsorption measurements are reported for the screened MOFs at room temperature up to 1 bar. These data are used to validate a generalized strategy for molecular modeling of CO(2) and other small molecules in MOFs. MOFs possessing a high density of open metal sites are found to adsorb significant amounts of CO(2) even at low pressure. An excellent correlation is found between the heat of adsorption and the amount of CO(2) adsorbed below 1 bar. Molecular modeling can aid in selection of adsorbents for CO(2) capture from flue gas by screening a large number of MOFs.

Technical aspects of flue gas irradiation

International Nuclear Information System (INIS)

Cleland, M.R.; Galloway, R.A.; Stichelbaut, F.; Abs, M.

2011-01-01

Removal of SO 2 and NO x from flue gases in fossil-fueled power plants by irradiation with accelerated electrons was first investigated in Japan more than 30 years ago. This process has since been extensively evaluated in several pilot facilities in Japan, the USA, Germany, Poland, Bulgaria and China. Recently, it has advanced to the demonstration plant stage in Poland, Japan and China. Except for the initial research facility in Japan, which had a 5.5 MeV microwave linear accelerator, these facilities have used relatively low-energy dc accelerators rated from 0.3 MeV to 0.8 MeV. An attractive feature of such accelerators is their high electrical efficiency, which can exceed 90%. However, the electron beam power dissipated in the two titanium beam windows, the first on the accelerator and the second on the flue gas duct, and in the air space between the windows must also be taken into account. These beam power losses have been calculated as 54% at 0.50 MeV and 28% at 0.75 MeV, but they decrease further to 17% at 1.0 MeV, 9.3% at 1.5 MeV, 6.7% at 2.0 MeV, 5.2% at 2.5 MeV and 4.6% at 3.0 MeV. The use of accelerators providing electron energies higher than 0.75 MeV could facilitate the generation and delivery of the high beam current and beam power requirements for large electric power plants, which are about 1% to 2% of the electrical power output of the plant. Most of the pilot and demonstration facilities have used ammonia gas to neutralize the acid vapors produced during the irradiation process. The resulting by-products are ammonium sulfate and ammonium nitrate, which have value as agricultural fertilizers. On the other hand, two pilot facilities, one in the USA and the other in Japan, have shown that slaked lime (calcium hydroxide) is a possible alternative to ammonia. The resulting by-products in this case are calcium sulfate and calcium nitrate, which can be used as soil amendments or to make gypsum board (drywall) for interior construction in homes and

Technical aspects of flue gas irradiation

Energy Technology Data Exchange (ETDEWEB)

Cleland, M. R.; Galloway, R. A. [IBA Industrial, Inc., Edgewood, NY (United States); Stichelbaut, F.; Abs, M. [IBA Industrial, Inc., Louvain-la-Neuve (Belgium)

2011-07-01

Removal of SO{sub 2} and NO{sub x} from flue gases in fossil-fueled power plants by irradiation with accelerated electrons was first investigated in Japan more than 30 years ago. This process has since been extensively evaluated in several pilot facilities in Japan, the USA, Germany, Poland, Bulgaria and China. Recently, it has advanced to the demonstration plant stage in Poland, Japan and China. Except for the initial research facility in Japan, which had a 5.5 MeV microwave linear accelerator, these facilities have used relatively low-energy dc accelerators rated from 0.3 MeV to 0.8 MeV. An attractive feature of such accelerators is their high electrical efficiency, which can exceed 90%. However, the electron beam power dissipated in the two titanium beam windows, the first on the accelerator and the second on the flue gas duct, and in the air space between the windows must also be taken into account. These beam power losses have been calculated as 54% at 0.50 MeV and 28% at 0.75 MeV, but they decrease further to 17% at 1.0 MeV, 9.3% at 1.5 MeV, 6.7% at 2.0 MeV, 5.2% at 2.5 MeV and 4.6% at 3.0 MeV. The use of accelerators providing electron energies higher than 0.75 MeV could facilitate the generation and delivery of the high beam current and beam power requirements for large electric power plants, which are about 1% to 2% of the electrical power output of the plant. Most of the pilot and demonstration facilities have used ammonia gas to neutralize the acid vapors produced during the irradiation process. The resulting by-products are ammonium sulfate and ammonium nitrate, which have value as agricultural fertilizers. On the other hand, two pilot facilities, one in the USA and the other in Japan, have shown that slaked lime (calcium hydroxide) is a possible alternative to ammonia. The resulting by-products in this case are calcium sulfate and calcium nitrate, which can be used as soil amendments or to make gypsum board (drywall) for interior construction in homes

Biological carbon fixation: A study of Isochrysis sp. growth under actual coal-fired power plant's flue gas

International Nuclear Information System (INIS)

Yahya, Liyana; Chik, Muhammad Nazry; Pang, Mohd Asyraf Mohd Azmir

2013-01-01

Preliminary study on the growth of marine microalgae Isochrysis sp. was carried out using actual flue gas from a coal-fired power station. The species was cultured using a 2×10-L customized bubble column photobioreactor skid under specified culture conditions. With an initial culture density of 0.459 Abs (optical density at 560 nm wavelength), the species was found able to survive – observed by increases in optical densities, number of cells and weights – in the presence of actual coal-fired flue gas containing on average 4.08 % O 2 , 200.21 mg/m 3 SO 2 , 212.29 mg/m 3 NO x , 4.73 % CO 2 and 50.72 mg/m 3 CO. Results thus add value to the potential and capability of microalgae, especially for Isochrysis sp., to be the biological carbon fixer in neutralizing carbon emissions from power plants.

Power by waste heat recovery from low temperature industrial flue gas by Organic Flash Cycle (OFC) and transcritical-CO_2 power cycle: A comparative study through combined thermodynamic and economic analysis

International Nuclear Information System (INIS)

Mondal, Subha; De, Sudipta

2017-01-01

Both Organic flash cycle and transcritical CO_2 power cycle (T-CO_2 power cycle) allow cooling of hot flue gas stream to an appreciably lower temperature due to the absence of pinch limitation. In the present study, a combined thermodynamic and economic comparison is conducted between a T-CO_2 power cycle and Organic flash cycles using R-245fa and R600 as the working fluids. It is observed that work output per kg of flue gas flow rate is slightly higher for the T-CO_2 power cycle if the flue gas is allowed to cool to the corresponding lowest possible temperature in the Heat Recovery Unit (HRU). It is also observed that with maximum possible cooling of flue gas, minimum bare module costs (BMCs) for each kW power output of OFCs are somewhat higher compared to that of T-CO_2 power cycle. Minimum BMCs for each kW output of OFCs can be reduced substantially by increasing terminal temperature difference at the low temperature end of the HRU. However, the increasing terminal temperature difference at the low temperature end of the HRU is having negligible effect on BMC ($/kW) of T-CO_2 power cycle. - Highlights: • Combined thermodynamic and economic analysis done for T-CO_2 power cycle and OFC. • With highest heat recovery, T-CO_2 cycle produces slightly higher work output/kg of flue gas. • With highest heat recovery, minimum bare module costs in $/kW is slightly higher for OFCs. • Work outputs/kg of flue gas of all cycles are almost equal for these minimum BMCs. • BMCs in $/kW for OFCs sharply decrease with larger flue gas exit temperature.

The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

Energy Technology Data Exchange (ETDEWEB)

Hsu, F.E.; Hedenhag, J.G. [AirPol Inc., Teterboro, NJ (United States); Marchant, S.K.; Pukanic, G.W. [Dept. of Energy, Pittsburgh, PA (United States). Pittsburgh Energy Technology Center; Norwood, V.M.; Burnett, T.A. [Tennessee Valley Authority, Chattanooga, TN (United States)

1997-12-31

AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

Evaluation of SO{sub 2} control technologies for three SCE&G power stations

Energy Technology Data Exchange (ETDEWEB)

Robinson, J.A. Jr. [South Carolina Electric and Gas, Co., Columbia, SC (United States); Wiggins, D.S. [Raytheon Engineers and Constructors, Philadelphia, PA (United States)

1995-06-01

South Carolina Electric and Gas, Co. (SCE&G) commissioned a detailed engineering study evaluating flue gas desulphurization (FGD) equipment for three coal fired generating stations in 1993. Raytheon Engineers and Constructors performed the study evaluating wet and dry FGD processes at three of SCE&G`s generating stations. This paper presents the results and conclusions from the study. The following areas are discussed: (1) Station Descriptions; (2) Process Design Criteria; (3) Study Goals and Methodology; (4) Results from the Economic and Kepner-Tregoe Analysis; and (5) Study Recommendations. The paper concludes with a lessons learned section discussing issues which arose during the study.

Microbial reduction of SO[sub 2] and NO[sub x] as a means of by- product recovery/disposal from regenerable processes for the desulfurization of flue gas

Energy Technology Data Exchange (ETDEWEB)

Sublette, K.L.

1992-01-01

Based on the work described simultaneous SO[sub 2]/No[sub x] removal from flue gas based on direct contact of the gas with SRB and T. denitrificans co-cultures or cultures-in-series has been eliminated as a viable process concept at this time. The technical reasons are as follows: (1) NO inhibition of SO[sub 2] reduction by D. desulfuricans - Although the NO concentrations used in the experiments described above are somewhat higher than that found in a typical flue gas, it is quite possible that at lower NO concentrations (or partial pressures) the inhibiting effects will simply take longer to become apparent. (2) Nitrate suppression of NO removal - As noted previously, the cultivation of T. denitrificans in a microbial flue gas treatment system (either one or two stages) would require sulfide-limiting conditions. Therefore, the electron acceptor must be in excess, requiring nitrate in the T. denitrificans process culture. As shown in experiments described above, nitrate significantly suppresses the removal of NO from a feed gas making simultaneous SO[sub 2]/NO[sub x] removal impractical by microbial means. (3) O[sub 2] inhibition of SO[sub 2] and NO reduction - It has been demonstrated that D. desulfuricans working cultures are tolerant of up to 1.7% O[sub 2] in the feed gas. However, further increases in the O[sub 2] partial pressure in the feed gas resulted in O[sub 2] inhibition of SO[sub 2] reduction. These inhibiting levels of O[sub 2] are comparable to those concentrations found in flue gases (3). Therefore, in any process in which raw flue gas contacts a D. desulfuricans culture marginal stability at best can be expected.

Ion swarm data for electrical discharge modeling in air and flue gas mixtures

International Nuclear Information System (INIS)

Nelson, D.; Benhenni, M.; Eichwald, O.; Yousfi, M.

2003-01-01

The first step of this work is the determination of the elastic and inelastic ion-molecule collision cross sections for the main ions (N 2 + , O 2 + , CO 2 + , H 2 O + and O - ) usually present either in the air or flue gas discharges. The obtained cross section sets, given for ion kinetic energies not exceeding 100 eV, correspond to the interactions of each ion with its parent molecule (symmetric case) or nonparent molecule (asymmetric case). Then by using these different cross section sets, it is possible to obtain the ion swarm data for the different gas mixtures involving N 2 , CO 2 , H 2 O and O 2 molecules whatever their relative proportions. These ion swarm data are obtained from an optimized Monte Carlo method well adapted for the ion transport in gas mixtures. This also allows us to clearly show that the classical linear approximations usually applied for the ion swarm data in mixtures such as Blanc's law are far to be valid. Then, the ion swarm data are given in three cases of gas mixtures: a dry air (80% N 2 , 20% O 2 ), a ternary gas mixture (82% N 2 , 12% CO 2 , 6% O 2 ) and a typical flue gas (76% N 2 , 12% CO 2 , 6% O 2 , 6% H 2 O). From these reliable ion swarm data, electrical discharge modeling for a wire to plane electrode configuration has been carried out in these three mixtures at the atmospheric pressure for different applied voltages. Under the same discharge conditions, large discrepancies in the streamer formation and propagation have been observed in these three mixture cases. They are due to the deviations existing not only between the different effective electron-molecule ionization rates but also between the ion transport properties mainly because of the presence of a highly polar molecule such as H 2 O. This emphasizes the necessity to properly consider the ion transport in the discharge modeling

Computer simulation f the genetic controller for the EB flue gas treatment process

International Nuclear Information System (INIS)

Moroz, Z.; Bouzyk, J.; Sowinski, M.; Chmielewski, A.G.

2001-01-01

The use of computer genetic algorithm (GA) for driving a controller device for the industrial flue gas purification systems employing the electron beam irradiation, has been studied. As the mathematical model of the installation the properly trained artificial neural net (ANN) was used. Various cost functions and optimising strategies of the genetic code were tested. These computer simulations proved, that ANN + GA controller can be sufficiently precise and fast to be applied in real installations. (author)

Determination of the main parameters of the cyclone separator of the flue gas produced during the smelting of secondary aluminum

Science.gov (United States)

Matusov, Jozef; Gavlas, Stanislav

2016-06-01

One way how is possible to separate the solid particulate pollutants from the flue gas is use the cyclone separators. The cyclone separators are very frequently used separators due to the simplicity of their design and their low operating costs. Separation of pollutants in the form of solids is carried out using three types of forces: inertia force, centrifugal force, gravity force. The main advantage is that cyclone consist of the parts which are resistant to wear and have long life time, e.g. various rotating and sliding parts. Mostly are used as pre-separators, because they have low efficiency in the separation of small particles. Their function is to separate larger particles from the flue gases which are subsequently cleaned in the other device which is capable of removing particles smaller than 1 µm, which is limiting size of particle separation. The article will deal with the issue of calculating the basic dimensions and main parameters of the cyclone separator from flue gas produced during the smelting of secondary aluminum.

The effectiveness of recirculating flue gasses on a gas-fuel oil boiler unit with hearth burners

Energy Technology Data Exchange (ETDEWEB)

Eremeev, V V; Kovalenko, A L; Kozlov, V G

1981-01-01

The results of investigating the effect of recirculating flue gasses on a TP-87 boiler (D = 420 tons per hour, 14 MPa, 560 C) with a hearth composition of four gas-fuel oil burners are presented. The heat-release rate of the volume of the furnace is 136 Kw per m/sup 3/; that if a cross section of the combustion chamber is 3.2 MW/m/sup 2/. The hot air temperature is 420 C. The tests were carried out during the combustion of M-100 petroleum oil which has a moisture content of 3 / 4% and a sulfur content of 2.4%. The pressure of the oil against the mechanical sprayers is 2.9-3.0 MPa at the rated load; the temperature is 125-130 C. The recirculation of the flue gasses was organized in order to expand the regulatory stress range and decrease the discharge of nitric oxides into the atmosphere. Moreover, flue gasses with a temperature of 330-370/sup 0/C were removed from a first-degree BE gas conduit, and, using two BGD-15.5 type exhaust fans, were fed into the annular channels around the burners. The calculated velocity of the gasses at the output of the burner is equal to 35 M/s; the air velocity is 64 M/s. It is shown that the TP-87 furnace--with fuel oil hearth burners and recirculation to obtain flue gasses into independent burner ducts--makes it possible to obtain a useful stress range during almost complete fuel oil combustion with minimal air exceses by maintaining the calculated temperature of the superheated vapor. Recirculating flue gasses in a duct around the burners constitutes an effective means of decreasing the discharge of nitric oxides, and of decreasing local heat stress on the screens. However, increasing the recirculation coefficient to 0.17 causes a 0.35% increase in the loss of heat with the departing gasses (the temperature of which increases by 7 C), and a 0.15% decrease in the heat flow rate for SN, which leads to an overall drop of approx. 0.5% in the efficiency coefficient of the boiler.

Use of wet FGD material for revegetation of an abandoned acidic coal refuse pile

International Nuclear Information System (INIS)

Mafi, S.; Stehouwer, R.C.

1996-01-01

Wet FGD material has a neutralizing potential of 15% CaCO 3 . These properties may make it a beneficial amendment for revegetation of hyper-acidic coal refuse. In greenhouse and field experiments, coal refuse (pH = 2.5) was amended with wet FGD (300, 500, and 700 tons/acre). Amendment with FGD was as effective as agricultural lime (AL) in increasing refuse pH and decreasing soluble Al and Fe. Addition of compost to the FGD further increased pH and decreased soluble Al and Fe. Downward transport of Ca was greater with FGD than AL, but FGD did not increase leachate concentrations of S. Amendment with FGD increased refuse, leachate and plant tissue concentrations of B. Other trace elements were not increased by FGD. In the greenhouse, plant growth was similar with AL and FGD except during the first three months when AL produced more growth than FGD. The initial growth suppression by FGD was likely due to high soluble salts, and possibly by high B concentrations. During the first year of the field experiment plant growth was greater with FGD than with AL. In both the field and greenhouse experiments compost increased plant growth when combined with FGD. These experiments show revegetation of toxic coal refuse and improvement in drainage water quality is possible by amendment with FGD. Revegetation success will be improved by combined amendment with FGD and compost

A study on removal of elemental mercury in flue gas using fenton solution

International Nuclear Information System (INIS)

Liu, Yangxian; Wang, Yan; Wang, Qian; Pan, Jianfeng; Zhang, Yongchun; Zhou, Jianfei; Zhang, Jun

2015-01-01

Highlights: • A novel technique on oxidation of Hg 0 using Fenton was proposed. • The effects of several process parameters on Hg 0 removal were studied. • Products and ·OH in solution were detected. • Reaction mechanism of Hg 0 removal was studied. • Simultaneous removal of Hg 0 , NO and SO 2 was also studied. - Abstract: A novel technique on oxidation-separation of elemental mercury (Hg 0 ) in flue gas using Fenton solution in a bubbling reactor was proposed. The effects of several process parameters (H 2 O 2 concentration, Hg 0 inlet concentration, Fe 2+ concentration, solution temperature, solution pH, gas flow) and several flue gas components (NO, SO 2 , O 2 , CO 2 , inorganic ions and particulate matters on Hg 0 removal were studied. The results indicate that H 2 O 2 concentration, Fe 2+ concentration, solution pH and gas flow have great effects on Hg 0 removal. Solution temperature, Hg 0 , NO, SO 2 , CO 3 2− and HCO 3 − concentrations also have significant effects on Hg 0 removal. However, Cl − , SO 4 2− , NO 3 − , O 2 and CO 2 concentrations only have slight effects on Hg 0 removal. Furthermore, reaction mechanism of Hg 0 removal and simultaneous removal process of Hg 0 , NO and SO 2 were also studied. Hg 0 is removed by oxidation of ·OH and oxidation of H 2 O 2 . The simultaneous removal efficiencies of 100% for SO 2 , 100% for Hg 0 and 88.3% for NO were obtained under optimal test conditions. The results demonstrated the feasibility of Hg 0 removal and simultaneous removal of Hg 0 , SO 2 and NO using Fenton solution in a bubbling reactor