DESIGN, FABRICATION, AND TESTING OF AN ADVANCED, NON-POLLUTING TURBINE DRIVE GAS GENERATOR

International Nuclear Information System (INIS)

Unknown

2002-01-01

The objectives of this report period were to complete the development of the Gas Generator design, which was done; fabricate and test of the non-polluting unique power turbine drive gas Gas Generator, which has been postponed. Focus during this report period has been to complete the brazing and bonding necessary to fabricate the Gas Generator hardware, continue making preparations for fabricating and testing the Gas Generator, and continuing the fabrication of the Gas Generator hardware and ancillary hardware in preparation for the test program. Fabrication is more than 95% complete and is expected to conclude in early May 2002. the test schedule was affected by relocation of the testing to another test supplier. The target test date for hot fire testing is now not earlier than June 15, 2002

Fabrication and characterization of absorber pellets for FFTF irradiation testing

International Nuclear Information System (INIS)

Wilson, C.N.; Hollenberg, G.W.

1981-01-01

Methods used for characterization of B 4 C powder and fabricated pellets are summarized. Fabrication techniques used at HEDL for absorber test pellets are reviewed and selected powder and pellet characterization data are presented

Analysis, fabrication, and field test of an advanced embedded throwing electromechanical sensing system

Energy Technology Data Exchange (ETDEWEB)

Gao, Zhen; Zhang, Dan [Beijing JiaoTong University, Beijing (China)

2014-01-15

Scientific measuring equipment is important in maintaining and further improving the daily training quality of professional athletes. In throwing sports, only kinematic information is usually recorded by several high-speed cameras, whereas the dynamic data are lacking. An advanced embedded throwing system is analyzed, fabricated, and field tested. This throwing system can be used to substitute the normal shot-put that obtains acceleration information from the upper limb when force is applied onto the device. This device has four main parts, namely, a mechanical shell, an embedded sensor, a signal processing circuit, and interface ports. The detailed design, simulation, and prototyping process are introduced in this work. The practical results obtained from the field test and feedback from users prove that the proposed throwing system is efficient for technical training and monitoring. This design provides a unique solution for the modeling and development of non-traditional, electro-mechanical sensing devices.

The distal shoe space maintainer chairside fabrication and clinical performance.

Science.gov (United States)

Brill, Warren A

2002-01-01

The chairside-fabricated distal shoe appliance, with a stainless steel crown as the retainer, is an efficacious and cost-effective appliance for guiding the unerupted permanent first molar into position after premature loss or extraction of the second primary molar. The fabrication technique is illustrated in this case report and data is presented on the success rate of the appliance.

16 CFR 1610.33 - Test procedures for textile fabrics and film.

Science.gov (United States)

2010-01-01

... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Test procedures for textile fabrics and film... for textile fabrics and film. (a)(1) All textile fabrics (except those with a nitro-cellulose fiber... under the procedures outlined in part 1611, Standard for the Flammability of Vinyl Plastic Film, and if...

Performance Test of the Salt transfer and Pellet fabrication of UCl3 Making Equipment for Electrorefining

International Nuclear Information System (INIS)

Woo, M. S.; Jin, H. J.; Park, G. I.; Park, S. B.

2014-01-01

The process to produce a uranium chloride salt includes two steps: a reaction process of gaseous chlorine with liquid cadmium to form the CdCl 2 occurring in a Cd layer, followed by a process to produce UCl 3 by the reaction of U in the LiCl-KCl eutectic salt and CdCl 2 . Chemical reaction is next chlorination reaction; - Cd chlorination : Cd + Cl2 → CdCl 2 - U chlorination : 3CdCl2 + 2U → 3Cd + 2UCl 3 The apparatus for producing UCl 3 consists of a chlorine gas generator, a uranium chlorinator, a Cd distiller, the pelletizer, a off-gas wet scrubber and a dry scrubber. Salt transfer system set among reactors to transfer salt at 500 .deg. C. The temperature of the reactants is maintained at about 600 .deg. C. After the reaction is completed in the uranium chlorinator, The Salt product is transferred to the Cd distiller to decrease residual Cd concentration in the salts, and then salt is transferred to the mould of pelletizer by a transfer system to fabricate pellet type salt. Performance test of the salt transfer and pellet fabrication of its equipment was tested in this work. Performance test of the salt transfer and pellet fabrication of UCl3 making equipment for Electrorefining carried out in this work. The result of equipment test is that melted salt at 600 .deg. C was easy transferred by salt transfer equipment heated at 500 .deg. C. In this time, salt transfer was carried out by argon gas pressurization at 3bar. When velocity of salt transfer was controlled under reduce pressure, velocity of salt transfer was difficult to control. And when salt pellet was fabricated by the mold of pelletizer heated at 90 .deg. C better than mold of pelletizer heated at 200 .deg. C because salt melted prevent leakage from mold of pelletizer

Design, fracture control, fabrication, and testing of pressurized space-vehicle structures

Science.gov (United States)

Babel, H. W.; Christensen, R. H.; Dixon, H. H.

1974-01-01

The relationship between analysis, design, fabrication, and testing of thin shells is illustrated by Saturn S-IVB, Thor, Delta, and other single-use and reusable large-size cryogenic aluminum tankage. The analyses and design to meet the design requirements are reviewed and include consideration of fracture control, general instability, and other failure modes. The effect of research and development testing on the structure is indicated. It is shown how fabrication and nondestructive and acceptance testing constrain the design. Finally, qualification testing is reviewed to illustrate the extent of testing used to develop the Saturn S-IVB.

Fabrication, Testing and Modeling of the MICE Superconducting Spectrometer Solenoids

International Nuclear Information System (INIS)

Virostek, S.P.; Green, M.A.; Trillaud, F.; Zisman, M.S.

2010-01-01

The Muon Ionization Cooling Experiment (MICE), an international collaboration sited at Rutherford Appleton Laboratory in the UK, will demonstrate ionization cooling in a section of realistic cooling channel using a muon beam. A five-coil superconducting spectrometer solenoid magnet will provide a 4 tesla uniform field region at each end of the cooling channel. Scintillating fiber trackers within the 400 mm diameter magnet bore tubes measure the emittance of the beam as it enters and exits the cooling channel. Each of the identical 3-meter long magnets incorporates a three-coil spectrometer magnet section and a two-coil section to match the solenoid uniform field into the other magnets of the MICE cooling channel. The cold mass, radiation shield and leads are currently kept cold by means of three two-stage cryocoolers and one single-stage cryocooler. Liquid helium within the cold mass is maintained by means of a re-condensation technique. After incorporating several design changes to improve the magnet cooling and reliability, the fabrication and acceptance testing of the spectrometer solenoids have proceeded. The key features of the spectrometer solenoid magnets, the development of a thermal model, the results of the recently completed tests, and the current status of the project are presented.

Fabrication of Fast Reactor Fuel Pins for Test Irradiations

Energy Technology Data Exchange (ETDEWEB)

Karsten, G. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Dippel, T. [Institute for Radiochemistry, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Laue, H. J. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany)

1967-09-15

An extended irradiation programme is being carried out for the fuel element development of the Karlsruhe fast breeder project. A very important task within the programme is the testing of plutonium-containing fuel pins in a fast-reactor environment. This paper deals with fabrication of such pins by our laboratories at Karlsruhe. For the fast reactor test positions at present envisaged a fuel with 15% plutonium and the uranium fully enriched is appropriate. Hie mixed oxide is both pelletized and vibro-compacted with smeared densities between 80 and 88% theoretical. The pin design is, for example, such that there are two gas plena at the top and bottom, and one blanket above the fuel with the fuel zone fitting to the test reactor core length. The specifications both for fuel and cladding have been adapted to the special purpose of a fast-breeder reactor - the outer dimensions, the choice of cladding and fuel types, the data used and the kind of tests outline the targets of the development. The fuel fabrication is described in detail, and also the powder line used for vibro-compaction. The source materials for the fuel are oxalate PuO{sub 2} and UO{sub 2} from the UF{sub 6} process. The special problems of mechanical mixing and of plutonium homogeneity have been studied. The development of the sintering technique and grain characteristics for vibratory compactive fuel had to overcome serious problems in order to reach 82-83% theoretical. The performance of the pin fabrication needed a major effort in welding, manufacturing of fits and decontamination of the pin surfaces. This was a stimulation for the development of some very subtle control techniques, for example taking clear X-ray photographs and the tube testing. In general the selection of tests was a special task of the production routine. In conclusion the fabrication of the pins resulted in valuable experiences for the further development of fast reactor fuel elements. (author)

Design, Fabrication, Test Report of the Material Capsule(08M-10K) with Double Thermal Media for High-temperature Irradiation

International Nuclear Information System (INIS)

Cho, Man Soon; Choo, K. N.; Kang, Y. H.; Sohn, J. M.; Shin, Y. T.; Park, S. J.; Kim, B. G.; Oh, S. Y.

2010-01-01

To overcome the restriction of the irradiation test at a high temperature of the existing material capsule with Al thermal media, a capsule suitable for the irradiation at the high temperature was developed and the performance test was undertaken. The 08M-10K capsule was designed and fabricated as that with double thermal media to verify the structural and external integrity in the high-temperature irradiation higher than 500 .deg. C. The thermal performance test was undertaken at the out-pile test facility, and the soundness of the double thermal media was confirmed with the naked eye after disassembling the capsule. Though the temperatures of the specimens reach 500±20 .deg. C as a result maintaining the capsule during 5 hours after setting the specimens temperatures in the target range, the high-temperature thermal media with double structure was confirmed to maintain the soundness. And the specimens and the thermal media were heated to 600 .deg. C for about 3 minutes, but the thermal media were maintained sound. Especially, the Al thermal media were heated for 5 hours in range of 500±20 .deg. C and for 3 minutes at the temperature of 600 .deg. C. However, the thermal media were confirmed to maintain the soundness. Whether a capsule has only Al thermal media or the high-temperature thermal media with double structure, any capsule can be used in the range of 500±20 .deg. C as the result of this experiment maintaining the specimens high-temperature

Design, fabrication and testing of porous tungsten vaporizers for mercury ion thrusters

Science.gov (United States)

Zavesky, R.; Kroeger, E.; Kami, S.

1983-01-01

The dispersions in the characteristics, performance and reliability of vaporizers for early model 30-cm thrusters were investigated. The purpose of the paper is to explore the findings and to discuss the approaches that were taken to reduce the observed dispersion and present the results of a program which validated those approaches. The information that is presented includes porous tungsten materials specifications, a discussion of assembly procedures, and a description of a test program which screens both material and fabrication processes. There are five appendices providing additional detail in the areas of vaporizer contamination, nitrogen flow testing, bubble testing, porosimeter testing, and mercury purity. Four neutralizers, seven cathodes and five main vaporizers were successfully fabricated, tested, and operated on thrusters. Performance data from those devices is presented and indicates extremely repeatable results from using the design and fabrication procedures.

Performance Test of the Salt transfer and Pellet fabrication of UCl{sub 3} Making Equipment for Electrorefining

Energy Technology Data Exchange (ETDEWEB)

Woo, M. S.; Jin, H. J.; Park, G. I.; Park, S. B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-05-15

The process to produce a uranium chloride salt includes two steps: a reaction process of gaseous chlorine with liquid cadmium to form the CdCl{sub 2} occurring in a Cd layer, followed by a process to produce UCl{sub 3} by the reaction of U in the LiCl-KCl eutectic salt and CdCl{sub 2}. Chemical reaction is next chlorination reaction; - Cd chlorination : Cd + Cl2 → CdCl{sub 2} - U chlorination : 3CdCl2 + 2U → 3Cd + 2UCl{sub 3} The apparatus for producing UCl{sub 3} consists of a chlorine gas generator, a uranium chlorinator, a Cd distiller, the pelletizer, a off-gas wet scrubber and a dry scrubber. Salt transfer system set among reactors to transfer salt at 500 .deg. C. The temperature of the reactants is maintained at about 600 .deg. C. After the reaction is completed in the uranium chlorinator, The Salt product is transferred to the Cd distiller to decrease residual Cd concentration in the salts, and then salt is transferred to the mould of pelletizer by a transfer system to fabricate pellet type salt. Performance test of the salt transfer and pellet fabrication of its equipment was tested in this work. Performance test of the salt transfer and pellet fabrication of UCl3 making equipment for Electrorefining carried out in this work. The result of equipment test is that melted salt at 600 .deg. C was easy transferred by salt transfer equipment heated at 500 .deg. C. In this time, salt transfer was carried out by argon gas pressurization at 3bar. When velocity of salt transfer was controlled under reduce pressure, velocity of salt transfer was difficult to control. And when salt pellet was fabricated by the mold of pelletizer heated at 90 .deg. C better than mold of pelletizer heated at 200 .deg. C because salt melted prevent leakage from mold of pelletizer.

Fabric based supercapacitor

International Nuclear Information System (INIS)

Yong, S; Tudor, M J; Beeby, S P; Owen, J R

2013-01-01

Flexible supercapacitors with electrodes coated on inexpensive fabrics by the dipping technique. This paper present details of the design, fabrication and characterisation of fabric supercapacitor. The sandwich structured supercapacitors can achieve specific capacitances of 11.1F/g, area capacitance 105 mF.cm −2 and maintain 95% of the initial capacitance after cycling the device for more than 15000 times

A Conduction-Cooled Superconducting Magnet System-Design, Fabrication and Thermal Tests

DEFF Research Database (Denmark)

Song, Xiaowei (Andy); Holbøll, Joachim; Wang, Qiuliang

2015-01-01

A conduction-cooled superconducting magnet system with an operating current of 105.5 A was designed, fabricated and tested for material processing applications. The magnet consists of two coaxial NbTi solenoid coils with an identical vertical height of 300 mm and is installed in a high-vacuumed c......A conduction-cooled superconducting magnet system with an operating current of 105.5 A was designed, fabricated and tested for material processing applications. The magnet consists of two coaxial NbTi solenoid coils with an identical vertical height of 300 mm and is installed in a high......-vacuumed cryostat. A two-stage GM cryocooler with a cooling power of 1.5 W at 4.2 K in the second stage is used to cool the system from room temperature to 4.2 K. In this paper, the detailed design, fabrication, thermal analysis and tests of the system are presented....

Fabrication and testing of W7-X pre-series target elements

International Nuclear Information System (INIS)

Boscary, J; Boeswirth, B; Greuner, H; Grigull, P; Missirlian, M; Plankensteiner, A; Schedler, B; Friedrich, T; Schlosser, J; Streibl, B; Traxler, H

2007-01-01

The assembly of the highly-loaded target plates of the WENDELSTEIN 7-X (W7-X) divertor requires the fabrication of 890 target elements (TEs). The plasma facing material is made of CFC NB31 flat tiles bonded to a CuCrZr copper alloy water-cooled heat sink. The elements are designed to remove a stationary heat flux and power up to 10 MW m -2 and 100 kW, respectively. Before launching the serial fabrication, pre-series activities aimed at qualifying the design, the manufacturing route and the non-destructive examinations (NDEs). High heat flux (HHF) tests performed on full-scale pre-series TEs resulted in an improvement of the design of the bond between tiles and heat sink to reduce the stresses during operation. The consequence is the fabrication of additional pre-series TEs to be tested in the HHF facility GLADIS. NDEs of this bond based on thermography methods are developed to define the acceptance criteria suitable for serial fabrication

Tests of Flammability of Cotton Fabrics and Expected Skin Burns in Microgravity

Science.gov (United States)

Cavanagh, Jane M.; Torvi, David A.; Gabriel, Kamiel S.; Ruff, Gary A.

2004-01-01

During a shuttle launch and other portions of space flight, astronauts wear specialized flame resistant clothing. However during most of their missions on board the Space Shuttle or International Space Station, astronauts wear ordinary clothing, such as cotton shirts and pants. As the behaviour of flames is considerably different in microgravity than under earth s gravity, fabrics are expected to burn in a different fashion in microgravity than when tested on earth. There is interest in determining how this change in burning behaviour may affect times to second and third degree burn of human skin, and how the results of standard fabric flammability tests conducted under earth s gravity correlate with the expected fire behaviour of textiles in microgravity. A new experimental apparatus was developed to fit into the Spacecraft Fire Safety Facility (SFSF), which is used on NASA s KC-135 low gravity aircraft. The new apparatus was designed to be similar to the apparatus used in standard vertical flammability tests of fabrics. However, rather than using a laboratory burner, the apparatus uses a hot wire system to ignite 200 mm high by 80 mm wide fabric specimens. Fabric temperatures are measured using thermocouples and/or an infrared imaging system, while flame spread rates are measured using real time observations or video. Heat flux gauges are placed between 7 and 13 mm away from the fabric specimen, so that heat fluxes from the burning fabric to the skin can be estimated, along with predicted times required to produce skin burns.

Design and fuel fabrication processes for the AC-3 mixed-carbide irradiation test

International Nuclear Information System (INIS)

Latimer, T.W.; Chidester, K.M.; Stratton, R.W.; Ledergerber, G.; Ingold, F.

1992-01-01

The AC-3 test was a cooperative U.S./Swiss irradiation test of 91 wire-wrapped helium-bonded U-20% Pu carbide fuel pins irradiated to 8.3 at % peak burnup in the Fast Flux Test Facility. The test consisted of 25 pins that contained spherepac fuel fabricated by the Paul Scherrer Institute (PSI) and 66 pins that contained pelletized fuel fabricated by the Los Alamos National Laboratory. Design of AC-3 by LANL and PSI was begun in 1981, the fuel pins were fabricated from 1983 to 1985, and the test was irradiated from 1986 to 1988. The principal objective of the AC-3 test was to compare the irradiation performance of mixed-carbide fuel pins that contained either pelletized or sphere-pac fuel at prototypic fluence and burnup levels for a fast breeder reactor

Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25

Science.gov (United States)

2016-04-01

ARL-TR-7662 ● APR 2016 US Army Research Laboratory Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25...Fabrication and Tests of M240 Machine Gun Barrels Lined with Stellite 25 by William S de Rosset and Sean Fudger Weapons and Materials Research...

Full-field fabric stress mapping by micro Raman spectroscopy in a yarn push-out test.

Science.gov (United States)

Lei, Z K; Qin, F Y; Fang, Q C; Bai, R X; Qiu, W; Chen, X

2018-02-01

The full-field stress distribution of a two-dimensional plain fabric was mapped using micro Raman spectroscopy (MRS) through a novel yarn push-out test, simulating a quasi-static projectile impact on the fabric. The stress-strain relationship for a single yarn was established using a digital image correlation method in a single-yarn tensile test. The relationship between Raman peak shift and aramid Kevlar 49 yarn stress was established using MRS in a single-yarn tensile test. An out-of-plane loading test was conducted on an aramid Kevlar 49 plain fabric, and the yarn stress was measured using MRS. From the full-field fabric stress distribution, it can be observed that there is a cross-shaped distribution of high yarn stress; this result would be helpful in further studies on load transfer on a fabric during a projectile impact.

The fabrication of a vanadium-stainless steel test section for MHD testing of insulator coatings in flowing lithium

International Nuclear Information System (INIS)

Reed, C.B.; Mattas, R.F.; Smith, D.L.; Chung, H.; Tsai, H.-C.; Morgan, G.D.; Wille, G.W.; Young, C.

1996-01-01

To test the magnetohydrodynamic (MHD) pressure drop reduction performance of candidate insulator coatings for the ITER Vanadium/Lithium Breeding Blanket, a test section comprised of a V- 4Cr-4Ti liner inside a stainless steel pipe was designed and fabricated. Theoretically, the MHD pressure drop reduction benefit resulting, from an electrically insulating coating on a vanadium- lined pipe is identical to the benefit derived from an insulated pipe fabricated of vanadium alone. A duplex test section design consisting of a V alloy liner encased in a SS pressure boundary provided protection for vanadium from atmospheric contamination during operation at high temperature and obviated any potential problems with vanadium welding while also minimizing the amount of V alloy material required. From the MHD and insulator coating- point of view, the test section outer SS wall and inner V alloy liner can be modeled simply as a wall having a sandwich construction. Two 52.3 mm OD x 2.9 m long V-alloy tubes were fabricated by Century Tubes from 64 mm x 200 mm x 1245 mm extrusions produced by Teledyne Wah Chang. The test section's duplex structure was subsequently fabricated at Century Tubes by drawing down a SS pipe (2 inch schedule 10) over one of the 53.2 mm diameter V tubes

New system for wiggler fabrication and testing

International Nuclear Information System (INIS)

Warren, R.W.; Elliott, C.J.

1988-01-01

A system approach is taken for fabrication and testing of wigglers for free-electron lasers. Emphasis is placed on convenient, practical, assembly procedures that produce wigglers with high fields, two-plane focusing, and facilities for in-place adjustments. Equal emphasis is placed on rapid and precise techniques for measuring field errors, both before final assembly and afterward, during wiggler operation. (author). 10 refs, 12 figs

Gas Tungsten Arc Welding for Fabrication of SFR Fuel Rodlet

Energy Technology Data Exchange (ETDEWEB)

Lee, Jung Won; Woo, Yoon Myeng; Kim, Bong Goo; Park, Jeong Yong; Kim, Sung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

To evaluate the PGSFR fuel performance, the irradiation test in HANARO research reactor was planned and the fuel rodlet to be used for irradiation test should be fabricated under the appropriate Quality Assurance (QA) program. For the fabrication of PGSFR metallic fuel rodlets, the end plug welding is a crucial process. The sealing of end plug to cladding tube should be hermetically perfect to prevent a leakage of fission gases and to maintain a good reactor performance. In this study, the end plug welding of fuel rodlet for irradiation test in HANARO was carried out based on the qualified welding technique as reported in the previous paper. The end plug welding of fuel rodlets for irradiation test in HANARO was successfully carried out under the appropriate QA program. The results of the quality inspections on the end plug weld satisfied well the quality criteria on the weld. Consequently the fabricated fuel rodlets are ready for irradiation test in HANARO.

Fabrication and Testing of Pyramidal X- Band Standard Horn Antenna

Directory of Open Access Journals (Sweden)

Hasan F. Khazaal

2017-11-01

Full Text Available Standard horn antennas are an important device to evaluate many types of antennas, since they are used as a reference to any type of antennas within the microwave frequency bands. In this project the fabrication process and tests of standard horn antenna operating at X-band frequencies have been proposed. The fabricated antenna passed through multi stages of processing of its parts until assembling the final product. These stages are (milling, bending, fitting and welding. The assembled antenna subjected to two types of tests to evaluate its performance. The first one is the test by two port network analyzer to point out S & Z parameters, input resistance, and the voltage standing wave ratio of the horn, while the second test was done using un-echoic chamber to measure the gain, side lobes level and the half power beam width. The results of testing come nearly as a theoretical value of the most important of antenna parameters, like; gain, side lobe level, -3 dB beam width, return loss and voltage standing wave ratio "VSWR", input Impedance.

WTP Waste Feed Qualification: Glass Fabrication Unit Operation Testing Report

Energy Technology Data Exchange (ETDEWEB)

Stone, M. E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Hanford Missions Programs; Newell, J. D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Process Technology Programs; Johnson, F. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Engineering Process Development; Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL). Engineering Process Development

2016-07-14

The waste feed qualification program is being developed to protect the Hanford Tank Waste Treatment and Immobilization Plant (WTP) design, safety basis, and technical basis by assuring waste acceptance requirements are met for each staged waste feed campaign prior to transfer from the Tank Operations Contractor to the feed receipt vessels inside the Pretreatment Facility. The Waste Feed Qualification Program Plan describes the three components of waste feed qualification: 1. Demonstrate compliance with the waste acceptance criteria 2. Determine waste processability 3. Test unit operations at laboratory scale. The glass fabrication unit operation is the final step in the process demonstration portion of the waste feed qualification process. This unit operation generally consists of combining each of the waste feed streams (high-level waste (HLW) and low-activity waste (LAW)) with Glass Forming Chemicals (GFCs), fabricating glass coupons, performing chemical composition analysis before and after glass fabrication, measuring hydrogen generation rate either before or after glass former addition, measuring rheological properties before and after glass former addition, and visual observation of the resulting glass coupons. Critical aspects of this unit operation are mixing and sampling of the waste and melter feeds to ensure representative samples are obtained as well as ensuring the fabrication process for the glass coupon is adequate. Testing was performed using a range of simulants (LAW and HLW simulants), and these simulants were mixed with high and low bounding amounts of GFCs to evaluate the mixing, sampling, and glass preparation steps in shielded cells using laboratory techniques. The tests were performed with off-the-shelf equipment at the Savannah River National Laboratory (SRNL) that is similar to equipment used in the SRNL work during qualification of waste feed for the Defense Waste Processing Facility (DWPF) and other waste treatment facilities at the

Fabrication and testing history prototypes and production units

Energy Technology Data Exchange (ETDEWEB)

1954-09-01

From April, 1951 to Aug, 1954, New York Shipbuilding Corp. carried out a subcontract with E.I. du Pont de Nemours & Company that was without parallel in the shipyard`s history. The work, designated the NYX Project for reasons of security, was vital to the operations of the Savannah River Plant, Aiken, S.C., which was then being designed and constructed by du Pont for the Atomic Energy Commission. It consisted of three broad parts: developmental and experimental work; fabrication and testing of a prototype unit; fabrication of production units. Five production units were ultimately built, one of them converted from the prototype. All were fabricated from stainless steel, and involved welding techniques, control of thermal distortion and tolerances never previously attempted on assemblies of comparable size. Du Pont`s technical experience and the background of New York Ship in heavy construction, particularly in the fabrication of naval gun turrets, were combined from the outset to resolve the difficult fabrication problems that occurred almost daily. Representatives of both companies worked together as a team in the shops and at supervisory levels to an unprecedented extent. The report is intended primarily to summarize New York Ship`s part in the project, but also includes some of du Pont`s activities since the work of the two organizations was so interrelated. Because of the scope of the program, it will not always be possible to provide detailed information, but rather to record what happened in general terms. Where the reader desires more specific data, he should refer to original plans and records, including various reports compiled during the course of the project.

Design, fabrication and testing of a thermal diode

Science.gov (United States)

Swerdling, B.; Kosson, R.

1972-01-01

Heat pipe diode types are discussed. The design, fabrication and test of a flight qualified diode for the Advanced Thermal Control Flight Experiment (ATFE) are described. The review covers the use of non-condensable gas, freezing, liquid trap, and liquid blockage techniques. Test data and parametric performance are presented for the liquid trap and liquid blockage techniques. The liquid blockage technique was selected for the ATFE diode on the basis of small reservoir size, low reverse mode heat transfer, and apparent rapid shut-off.

Fabrication and testing of small scale mock-ups of ITER shielding blanket

International Nuclear Information System (INIS)

Hatano, Toshihisa; Sato, Satoshi; Suzuki, Satoshi; Yokoyama, Kenji; Furuya, Kazuyuki; Kuroda, Toshimasa; Enoeda, Mikio; Takatsu, Hideyuki; Ohara, Yoshihiro

1998-12-01

Small scale mock-ups of the primary first wall, the baffle first wall, the shield block and a partial model for the edge of the primary first wall module were designed and fabricated incorporating most of the key design features of the ITER shielding blanket. All mock-ups featured the DSCu heat sink, the built-in SS coolant tubes within the heat sink and the SS shield block. CFC tiles was used as the protection armor for the baffle first wall mock-up. The small scale shield block mock-up, integrated with the first wall, was designed to have a poloidal curvature specified in the ITER design. Fabrication routes of mock-ups were decided based on the single step solid HIP of DSCu/DSCu, DSCu/SS and SS/SS reflecting the results of previous joining techniques development and testing. For attaching the CFC tiles onto DSCu heat sink in the fabrication of the baffle first wall mock-up, a two-step brazing was tried. All mock-ups and the partial model were successfully fabricated with a satisfactory dimensional accuracy. The small scale primary first wall mock-up was thermo-mechanically tested under high heat fluxes of 5-7 MW/m 2 for 2500 cycles in total. Satisfactory heat removal performance and integrity of the mock-up against cyclic high heat flux loads were confirmed by measurement during the tests and destructive examination after the tests. Similar high heat flux tests were also performed with the small scale baffle first wall mock-up under 5-10 MW/m 2 for 4500 cycles in total resulting in sufficient heat removal capability and integrity confirmed by measurements during the tests. (author)

Textile for heart valve prostheses: fabric long-term durability testing.

Science.gov (United States)

Heim, Frederic; Durand, Bernard; Chakfe, Nabil

2010-01-01

The rapid developments and success in percutaneous vascular surgery over the last two decades with the now common stent grafts implantation, make the noninvasive surgery technique today attractive even for heart valve replacement. Less traumatic for the patient and also less time consuming, percutaneous heart valve replacement is however at its beginning and restricted to end of life patients. The noninvasive procedure expects from the heart valve prosthesis material to be resistant and adapted to folding requirements of the implantation process (catheter). Polyester fabric could be a suited material for heart valve implanted percutaneously. Highly flexible and resistant, polyester fabric proved to be well adapted to the dynamic behavior of a valve and polyester (Dacron) is also widely used for vascular grafts implantation and shows good biocompatibility and durability. However, today there's no data available on long-term durability of fabric used as heart valve material. The purpose of this work is to study the long term behavior of a microdenier polyester fabric construction under combined in vitro flexure and tension fatigue stress. In the novel in vitro testing technique presented, a fabric specimen was subjected to combined flexural and tensile fatigue generated by fluid flow under physiological pressure conditions. The results obtained show how flexural properties change with fatigue time, which reflects directly on the suitability of a fabric in such devices. It was also observed that these fabric structural changes directly influence the in vitro behavior of the textile heart valve prosthesis. (c) 2009 Wiley Periodicals, Inc.

Injection molded nanofluidic chips: Fabrication method and functional tests using single-molecule DNA experiments

DEFF Research Database (Denmark)

Utko, Pawel; Persson, Karl Fredrik; Kristensen, Anders

2011-01-01

We demonstrate that fabrication of nanofluidic systems can be greatly simplified by injection molding of polymers. We functionally test our devices by single-molecule DNA experiments in nanochannels.......We demonstrate that fabrication of nanofluidic systems can be greatly simplified by injection molding of polymers. We functionally test our devices by single-molecule DNA experiments in nanochannels....

Factors for Consideration in an Open-Flame Test for Assessing Fire Blocking Performance of Barrier Fabrics

Directory of Open Access Journals (Sweden)

Shonali Nazaré

2016-09-01

Full Text Available The main objective of the work reported here is to assess factors that could affect the outcome of a proposed open flame test for barrier fabrics (BF-open flame test. The BF-open flame test characterizes barrier effectiveness by monitoring the ignition of a flexible polyurethane foam (FPUF layer placed in contact with the upper side of the barrier fabric, exposed to a burner flame from below. Particular attention is given to the factors that influence the ignitibility of the FPUF, including thermal resistance, permeability, and structural integrity of the barrier fabrics (BFs. A number of barrier fabrics, displaying a wide range of the properties, are tested with the BF-open flame test. Visual observations of the FPUF burning behavior and BF char patterns, in addition to heat flux measurements on the unexposed side of the barrier fabrics, are used to assess the protective performance of the BF specimen under the open flame test conditions. The temperature and heat transfer measurements on the unexposed side of the BF and subsequent ranking of BFs for their thermal protective performance suggest that the BF-open flame test does not differentiate barrier fabrics based on their heat transfer properties. A similar conclusion is reached with regard to BF permeability characterized at room temperature. However, the outcome of this BF-open flame test is found to be heavily influenced by the structural integrity of thermally degraded BF. The BF-open flame test, in its current form, only ignited FPUF when structural failure of the barrier was observed.

Fabrication and testing of small scale mock-ups of ITER shielding blanket

Energy Technology Data Exchange (ETDEWEB)

Hatano, Toshihisa; Sato, Satoshi; Suzuki, Satoshi; Yokoyama, Kenji; Furuya, Kazuyuki; Kuroda, Toshimasa; Enoeda, Mikio; Takatsu, Hideyuki; Ohara, Yoshihiro [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

1998-12-01

Small scale mock-ups of the primary first wall, the baffle first wall, the shield block and a partial model for the edge of the primary first wall module were designed and fabricated incorporating most of the key design features of the ITER shielding blanket. All mock-ups featured the DSCu heat sink, the built-in SS coolant tubes within the heat sink and the SS shield block. CFC tiles was used as the protection armor for the baffle first wall mock-up. The small scale shield block mock-up, integrated with the first wall, was designed to have a poloidal curvature specified in the ITER design. Fabrication routes of mock-ups were decided based on the single step solid HIP of DSCu/DSCu, DSCu/SS and SS/SS reflecting the results of previous joining techniques development and testing. For attaching the CFC tiles onto DSCu heat sink in the fabrication of the baffle first wall mock-up, a two-step brazing was tried. All mock-ups and the partial model were successfully fabricated with a satisfactory dimensional accuracy. The small scale primary first wall mock-up was thermo-mechanically tested under high heat fluxes of 5-7 MW/m{sup 2} for 2500 cycles in total. Satisfactory heat removal performance and integrity of the mock-up against cyclic high heat flux loads were confirmed by measurement during the tests and destructive examination after the tests. Similar high heat flux tests were also performed with the small scale baffle first wall mock-up under 5-10 MW/m{sup 2} for 4500 cycles in total resulting in sufficient heat removal capability and integrity confirmed by measurements during the tests. (author)

Fabrication and testing of a superconducting coil: Phase 3 of the Maglev development program

Energy Technology Data Exchange (ETDEWEB)

Fife, A A; Lee, S; Tillotson, M [CTF Systems Inc., Port Coquitlam, BC (Canada)

1989-03-01

This report documents developmental research on superconducting magnet technology suitable for the levitation and propulsion units of the Canadian Maglev vehicle. The contract work involved the design, fabrication and testing of a racetrack coil fabricated using epoxy-impregnated windings of copper stabilized NbTi wire. The following results were achieved: successful fabrication and testing of a superconducting racetrack magnet with strength {gt} 400,000 A-turns integrated in a support frame; selection and characterization of cryogenic strain gauges; characterization of strain in solenoidal and racetrack superconducting magnets; design, fabrication and testing of high current persistent switches; and operation of superconducting magnets in persistent mode. The racetrack coil reached the design current after the third quench and short sample critical current after the eighth quench. This behavior is essentially identical to that observed with a superconducting solenoid fabricated during a previous phase. The strain measured perpendicular to the straight sides of the racetrack coil was proportional to the square of the energizing current. Persistent switches were fabricated, one type with low resistance (10{sup -2} ohm) and the other with high resistance (1.2 ohm) in their normal states. The low resistance switch could be operated in 1-Tesla fields with stabel characteristics up to about 800A drive current and the high resistance switch to 475A.

Fabrication and testing of U–7Mo monolithic plate fuel with Zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Pasqualini, E.E. [Laboratorio de Nanotecnología Nuclear, Centro Atómico Constituyentes, Comisión Nacional de Energía Atómica, Av. General Paz 1499, B1650KNA, San Martín, Prov. Buenos Aires (Argentina); Robinson, A.B. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Porter, D.L., E-mail: Douglas.Porter@inl.gov [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Wachs, D.M. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organisation, PMB 1, Menai, NSW, 2234 (Australia)

2016-10-15

Nuclear fuel designs are being developed to replace highly enriched fuel used in research and test reactors with fuels of low enrichment. In the most challenging cases, U–(7–10 wt%)Mo monolithic plate fuels are proposed. One of the considered designs includes aluminum-alloy cladding, which provides some challenges in fabrication and fuel/cladding interaction during service. Zircaloy cladding, specifically Zry–4, was investigated as an alternative cladding, and development of a fabrication method was performed by researchers with the Comisión Nacionalde Energia Atómica (CNEA) in Argentina, resulting in test fuel plates (Zry–4 clad U–7Mo) which were subsequently tested in the Advanced Test Reactor in Idaho. Because Zry–4 and U–(7–10)Mo have similar high-temperature mechanical properties, fabrication was simplified in that the fuel foil and cladding could be co-rolled and bonded. The challenge was to prevent a thermal-expansion mismatch, which could destroy the fuel/cladding bond before complete bonding was achieved; the solution was to prevent the composites from cooling significantly during or between roll passes. The final product performed very well in-reactor, showing good bonding, very little fuel/cladding interaction—either from fabrication or in-reactor testing—and little swelling, especially no detectable heterogeneous bubble formation at the fuel/cladding interface tested to a fission density of up to 2.7E+21 (average) fissions/cm{sup 3}, 3.8E+21 (peak).

Fabrication and testing of uranium nitride fuel for space power reactors

Science.gov (United States)

Matthews, R. B.; Chidester, K. M.; Hoth, C. W.; Mason, R. E.; Petty, R. L.

1988-02-01

Uranium nitride fuel was selected for previous space power reactors because of its attractive thermal and physical properties; however, all UN fabrication and testing activities were terminated over ten years ago. An accelerated irradiation test, SP-1, was designed to demonstrate the irradiation performance of Nb-1 Zr clad UN fuel pins for the SP-100 program. A carbothermic-reduction/nitriding process was developed to synthesize UN powders. These powders were fabricated into fuel pellets by conventional cold-pressing and sintering. The pellets were loaded into Nb-1 Zr cladding tubes, irradiated in a fast-test reactor, and destructively examined after 0.8 at% burnup. Preliminary postirradiation examination (PIE) results show that the fuel pins behaved as designed. Fuel swelling, fission-gas release, and microstructural data are presented, and suggestions to enhance the reliability of UN fuel pins are discussed.

Fabrication and test of a superconducting RFQ

International Nuclear Information System (INIS)

Jain, A.; Wang, H.; Ben-Zvi, I.; Paul, P.; Noe, J.W.; Lombardi, A.

1992-01-01

The fabrication and first performance tests of a prototype superconducting radio-frequency quadrupole resonator (SRFQ) are described. The SRFQ operates at 57 MHz and is optimized for a particle velocity of β = 0.033. It is constructed of copper electroplated with a lead-tin alloy. An accelerating field gradient of 1.25 MV/m was achieved with about 7 watts of helium dissipation. This corresponds to an energy gain of 700 keV per unit charge over the 56 cm overall diameter of the resonator

Superphenix 1 primary handling system fabrication and testing

International Nuclear Information System (INIS)

Branchu, J.; Ebbinghaus, K.; Gigarel, C.

1985-01-01

Primary handling covers the operations performed for spent fuel removal, new fuel insertion, and the insodium storage outside the new or spent fuel vessel. This equipment typifies many of the difficulties encountered with the project as a whole: fabrication coordination when several countries are involved and design and construction of very large, relatively complex components. Detailed design studies were mainly influenced by thermal and seismic requirements, as applicable to sodium-immersed structures. Where possible, well-tried mechanical solutions were used, but widely differing techniques were involved, ranging from the high precision fabrication of structures and mechanisms comprising numerous component parts, implying complex machining operations. No particular problems were encountered during the sodium testing of the primary handling equipment. Trends for the 1500-MW (electric) breeder include investigation of the advisability of fuel storage in the core lattice and the possibility of handling system simplification

Design, fabrication, and testing of stellar coronagraphs for exoplanet imaging

Science.gov (United States)

Knight, Justin M.; Brewer, John; Hamilton, Ryan; Ward, Karen; Milster, Tom D.; Guyon, Olivier

2017-09-01

Complex-mask coronagraphs destructively interfere unwanted starlight with itself to enable direct imaging of exoplanets. This is accomplished using a focal plane mask (FPM); a FPM can be a simple occulter mask, or in the case of a complex-mask, is a multi-zoned device designed to phase-shift starlight over multiple wavelengths to create a deep achromatic null in the stellar point spread function. Creating these masks requires microfabrication techniques, yet many such methods remain largely unexplored in this context. We explore methods of fabrication of complex FPMs for a Phased-Induced Amplitude Apodization Complex-Mask Coronagraph (PIAACMC). Previous FPM fabrication efforts for PIAACMC have concentrated on mask manufacturability while modeling science yield, as well as assessing broadband wavelength operation. Moreover current fabrication efforts are concentrated on assessing coronagraph performance given a single approach. We present FPMs fabricated using several process paths, including deep reactive ion etching and focused ion beam etching using a silicon substrate. The characteristic size of the mask features is 5μm with depths ranging over 1μm. The masks are characterized for manufacturing quality using an optical interferometer and a scanning electron microscope. Initial testing is performed at the Subaru Extreme Adaptive Optics testbed, providing a baseline for future experiments to determine and improve coronagraph performance within fabrication tolerances.

Testing the electrostatic characteristics of polypropylene fabric with metallic yarns, intended for use in coal mines threatened by the explosion hazard. Part 2: Tests in coal mine

International Nuclear Information System (INIS)

Talarek, M; Orzech, L

2011-01-01

The aim of this paper was to assess the electrostatic safety of polypropylene fabric with metallic yarns intended for use in coal mines. Such fabrics have not been used in the Polish mining industry yet. The tests conducted have been divided into two subgroups: laboratory tests and tests in a coal mine. This paper presents the results of tests in a coal mine, where we have focused on the resistance-to-ground in some specific situations. Bags made of fabric at the roadway face were tested, as well as the roll of fabric during transport and carried by a miner. The results obtained allow the reliable assessment of the risk of using fabrics with metallic yarns in the explosive atmosphere which often occurs in coal mines.

Design, fabrication, and test of a composite material wind turbine rotor blade

Science.gov (United States)

Griffee, D. G., Jr.; Gustafson, R. E.; More, E. R.

1977-01-01

The aerodynamic design, structural design, fabrication, and structural testing is described for a 60 foot long filament wound, fiberglass/epoxy resin matrix wind turbine rotor blade for a 125 foot diameter, 100 kW wind energy conversion system. One blade was fabricated which met all aerodynamic shape requirements and was structurally capable of operating under all specified design conditions. The feasibility of filament winding large rotor blades was demonstrated.

Report on material and fabrication tests of the KUHFR core vessel

International Nuclear Information System (INIS)

Yoshida, H.; Kozuka, T.; Achiwa, N.; Mitani, S.; Kawano, S.; Araki, Y.; Shibata, T.

1983-01-01

For the material of the cylindrical reactor core vessel of the Kyoto University High Flux Reactor (KUHFR), A6061 alloy is selected because the aged state of the alloy is known to show the highest resistance against void swelling due to high-dose irradiation. The fabrication possibility of the large-scale tubes is also tested because the sizes (40 cmdiameter and 43 cmdiameter x 960 cm with a thickness of 10 mm for the inner- and outer-tubes, respectively) are just over the largest limit of the conventional factory fabrication. The results are summarized as follows. (1) From an ingot of A6061 alloy a raw inner-tube is hot-extruded by the 3,000 ton press machine. The shape of the extruded tubes is effectively corrected by stretch forming and other special methods. (2) The real scale tubes are heat-treated under the various conditions (T1, T4 and T6) and their size changes are measured just after the every heat-treatment. (3) The hydropressure for a pipe prepared by welding from an aged-tube shows a fairly uniform strain distribution and the breaking initiation at the reasonable pressure in the welded part. (4) Each of the welded specimens prepared using three kinds of welding rods shows sufficient strength in both of bending and tensile test for the JIS standard. Their microstructures correspond to the result of the mechanical tests for each welded specimen. The confidence for the fabrication possibility of the real core vessel has been given through the present tests. (author)

Design, Fabrication, and Testing of Active Skin Antenna with 3D Printing Array Framework

Directory of Open Access Journals (Sweden)

Jinzhu Zhou

2017-01-01

Full Text Available An active skin antenna with structural load-bearing and electromagnetic functions is usually installed in the structural surface of mobile vehicles such as aircrafts, warships, and high-speed train. This paper presents the design, fabrication, and testing of a novel active skin antenna which consists of an encapsulation shell, antenna skin, and RF and beam control circuits. The antenna skin which consists of the facesheet, honeycomb, array framework, and microstrip antenna elements was designed by using Bayesian optimization, in order to improve the design efficiency. An active skin antenna prototype with 32 microstrip antenna elements was fabricated by using a hybrid manufacturing method. In this method, 3D printing technology was applied to fabricate the array framework, and the different layers were bonded to form the final antenna skin by using traditional composite process. Some experimental testing was conducted, and the testing results validate the feasibility the proposed antenna skin structure. The proposed design and fabrication technique is suitable for the development of conformal load-bearing antenna or smart skin antenna installed in the structural surface of aircraft, warships, and armored vehicles.

Solid Propellant Microthruster Design, Fabrication, and Testing for Nanosatellites

Science.gov (United States)

Sathiyanathan, Kartheephan

This thesis describes the design, fabrication, and testing of a solid propellant microthruster (SPM), which is a two-dimensional matrix of millimeter-sized rockets each capable of delivering millinewtons of thrust and millinewton-seconds of impulse to perform fine orbit and attitude corrections. The SPM is a potential payload for nanosatellites to increase spacecraft maneuverability and is constrained by strict mass, volume, and power requirements. The dimensions of the SPM in the millimeter-scale result in a number of scaling issues that need consideration such as a low Reynolds number, high heat loss, thermal and radical quenching, and incomplete combustion. The design of the SPM, engineered to address these issues, is outlined. The SPM fabrication using low-cost commercial off-the-shelf materials and standard micromachining is presented. The selection of a suitable propellant and its customization are described. Experimental results of SPM firing to demonstrate successful ignition and sustained combustion are presented for three configurations: nozzleless, sonic nozzle, and supersonic nozzle. The SPM is tested using a ballistic pendulum thrust stand. Impulse and thrust values are calculated and presented. The performance values of the SPM are found to be consistent with existing designs.

Fabrication and radio frequency test of large-area MgB2 films on niobium substrates

Science.gov (United States)

Ni, Zhimao; Guo, Xin; Welander, Paul B.; Yang, Can; Franzi, Matthew; Tantawi, Sami; Feng, Qingrong; Liu, Kexin

2017-04-01

Magnesium diboride (MgB2) is a promising candidate material for superconducting radio frequency (RF) cavities because of its higher transition temperature and critical field compared with niobium. To meet the demand of RF test devices, the fabrication of large-area MgB2 films on metal substrates is needed. In this work, high quality MgB2 films with 50 mm diameter were fabricated on niobium by using an improved HPCVD system at Peking University, and RF tests were carried out at SLAC National Accelerator Laboratory. The transition temperature is approximately 39.6 K and the RF surface resistance is about 120 μΩ at 4 K and 11.4 GHz. The fabrication processes, surface morphology, DC superconducting properties and RF tests of these large-area MgB2 films are presented.

Design, fabrication, test, and evaluation of a prototype 150-foot long composite wind turbine blade

Science.gov (United States)

Gewehr, H. W.

1979-01-01

The design, fabrication, testing, and evaluation of a prototype 150 foot long composite wind turbine blade is described. The design approach and material selection, compatible with low cost fabrication methods and objectives, are highlighted. The operating characteristics of the blade during rotating and nonrotating conditions are presented. The tensile, compression, and shear properties of the blade are reported. The blade fabrication, tooling, and quality assurance are discussed.

Structure and yarn sensor for fabric

Science.gov (United States)

Mee, D.K.; Allgood, G.O.; Mooney, L.R.; Duncan, M.G.; Turner, J.C.; Treece, D.A.

1998-10-20

A structure and yarn sensor for fabric directly determines pick density in a fabric thereby allowing fabric length and velocity to be calculated from a count of the picks made by the sensor over known time intervals. The structure and yarn sensor is also capable of detecting full length woven defects and fabric. As a result, an inexpensive on-line pick (or course) density measurement can be performed which allows a loom or knitting machine to be adjusted by either manual or automatic means to maintain closer fiber density tolerances. Such a sensor apparatus dramatically reduces fabric production costs and significantly improves fabric consistency and quality for woven or knitted fabric. 13 figs.

Inspection of NFT-type cask fabrication

International Nuclear Information System (INIS)

Takani, M.; Umegaki, O.

1998-01-01

NFT-type cask has been developed to transport the high burn-up spent fuel from Japanese nuclear power stations to the reprocessing plant of Japan Nuclear Fuel Limited which is under construction in Rokkasho-mura, Aomori prefecture. NFT placed orders of 53 casks to 5 fabricators in Japan and overseas, and these casks have been fabricated since 1994. There are two types of NFT-type casks for PWR spent fuel and four types of NFT-type cask for BWR spent fuel. These are designed in consideration of the number of spent fuels accommodated into each type of casks and the handling conditions at domestic nuclear power stations. According to Japanese notification, it is required to be confirmed by competent authority that casks are manufactured in accordance with approved designs. Furthermore, additional tests are performed such as through-gauge test for basket and pressure test on the shielding material space to ensure the performance of cask by NFT other than items inspected by the competent authority. In order to enhance maintainability of casks, replacement parts such as bolts and valves are shared as much as possible. (authors)

Fabrication and testing of prestressed composite rotor blade spar specimens

Science.gov (United States)

Gleich, D.

1974-01-01

Prestressed composite spar specimens were fabricated and evaluated by crack propagation and ballistic penetration tests. The crack propagation tests on flawed specimens showed that the prestressed composite spar construction significantly suppresses crack growth. Damage from three high velocity 30 caliber projectile hits was confined to three small holes in the ballistic test specimen. No fragmentation or crack propagation was observed indicating good ballistic damage resistance. Rotor attachment approaches and improved structural performance configurations were identified. Design theory was verified by tests. The prestressed composite spar configuration consisted of a compressively prestressed high strength ARDEFORM 301 stainless steel liner overwrapped with pretensioned S-994 fiberglass.

Fabrication of CANFLEX bundle kit for irradiation test in NRU

International Nuclear Information System (INIS)

Cho, Moon Sung; Kwon, Hyuk Il; Ji, Chul Goo; Chang, Ho Il; Sim, Ki Seob; Suk, Ho Chun.

1997-10-01

CANFLEX bundle kit was prepared at KAERI for the fabrication of complete bundle at AECL. Completed bundle will be used for irradiation test in NRU. Provisions in the 'Quality Assurance Manual for HWR Fuel Projects,' 'Manufacturing Plan' and 'Quality Verification, Inspection and Test Plan' were implemented as appropriately for the preparation of CANFLEX kit. A set of CANFLEX kit consist of 43 fuel sheath of two different sizes with spacers, bearing pads and buttons attached, 2 pieces of end plates and 86 pieces of end caps with two different sizes. All the documents utilized as references for the fabrication such as drawings, specifications, operating instructions, QC instructions and supplier's certificates are specified in this report. Especially, suppliers' certificates and inspection reports for the purchased material as well as KAERI's inspection report are integrated as attachments to this report. Attached to this report are supplier's certificates and KAERI inspection reports for the procured materials and KAERI QC inspection reports for tubes, pads, spacers, buttons, end caps, end plates and fuel sheath. (author). 37 refs

Fabrication of a CANFLEX-RU designed bundle for power ramp irradiation test in NRU

International Nuclear Information System (INIS)

Cho, Moon Sung

2000-11-01

The BDL-443 CANFLEX-RU bundle AKW was fabricated at Korea Atomic Energy Research Institute (KAERI) for power ramp irradiation testing in NRU reactor. The bundle was fabricated with IDR and ADU fuel pellets in adjacent elements and contains fuel pellets enriched to 1.65 wt% 235 U in the outer and intermediate rings and also contains pellets enriched to 2.00 wt% 235 U in the inner ring. This bundle does not have a center element to allow for insertion on a hanger bar. KAERI produced the IDR pellets with the IDR-source UO 2 powder supplied by BNFL. ADU pellets were fabricated and supplied by AECL. Bundle kits (Zircaloy-4 end plates, end plugs, and sheaths with brazed appendages) manufactured at KAERI earlier in 1996 were used for the fabrication of the bundle. The CANFLEX bundle was fabricated successfully at KAERI according to the QA provisions specified in references and as per relevant KAERI drawings and technical specification. This report covers the fabrication activities performed at KAERI. Fabrication processes performed at AECL will be documented in a separate report

Design, Fabrication and Test of a Full Scale Copper Tubular Combustion Chamber

National Research Council Canada - National Science Library

Cooley, Christine

2002-01-01

This paper presents the design fabrication and test of a full scale copper tubular combustion chamber as an enabling technology for future application in a high thrust upper-stage expander-cycle engine...

Start up testing for the secure automated fabrication line

International Nuclear Information System (INIS)

Gerber, E.W.; Benson, E.M.; Dahl, R.E.

1986-01-01

The Secure Automated Fabrication (SAF) Line has been designed and built by Westinghouse Hanford Company for the Department of Energy at the Hanford Site near Richland, Washington. The SAF Line will provide the capability for remote manufacture of fuel for Liquid Metal Reactors, and will supply fuel for the Fast Flux Test Facility (FFTF). The SAF process is highly automated and represents a major advancement in nuclear fuel manufacturing, offering significant improvements in product quality, productivity, safety, and accountability of Special Nuclear Materials. The construction phase of the project is complete, and testing has been initiated to accomplish start up of the plant for manufacture of FFTF fuel. This paper describes the test methodology used for SAF Line start up

Mechanical testing of PHWR components at different fabrication stages

International Nuclear Information System (INIS)

Saibaba, N.

2007-01-01

Zirconium alloys are extensively used for reactor structural and cladding components for PHWRs and BWRs due to their low neutron absorption cross-section, corrosion resistance to high temperature aqueous environments, adequate mechanical properties and resistance to radiation damage. The coolant tube fabrication route consists of a series of intermediate process steps. The working parameters of each process have a definite bearing on the final properties of these tubes. In order to ascertain the effect of these parameters, mechanical testing is carried out at intermediate stage of coolant tube fabrication. The mechanical properties of the products can be correlated with process parameters and reflect the quality of the product to a great extent. These properties at intermediate stages can serve as process controlling parameters. This paper discusses the correlation of mechanical properties of pressure tubes between the intermediate stage and final stage. The effect of process parameters like annealing temperature, honing, sand blasting pressure and eccentricity on the final mechanical properties was highlighted. (author)

Fabrication of the instrumented fuel rods for the 3-Pin Fuel Test Loop at HANARO

International Nuclear Information System (INIS)

Sohn, Jae Min; Park, Sung Jae; Shin, Yoon Tag; Lee, Jong Min; Ahn, Sung Ho; Kim, Soo Sung; Kim, Bong Goo; Kim, Young Ki; Lee, Ki Hong; Kim, Kwan Hyun

2008-09-01

The 3-Pin Fuel Test Loop(hereinafter referred to as the '3-Pin FTL') facility has been installed at HANARO(High-flux Advanced Neutron Application Reactor) and the 3-Pin FTL is under a test operation. The purpose of this report is to fabricate the instrumented fuel rods for the 3-Pin FTL. The fabrication of these fuel rods was based on experiences and technologies of the instrumented fuel rods for an irradiation fuel capsule. The three instrumented fuel rods of the 3-Pin FTL have been designed. The one fuel rod(180 .deg. ) was designed to measure the centerline temperature of the nuclear fuels and the internal pressure of the fuel rod, and others(60 .deg. and 300 .deg. ) were designed to measure the centerline temperature of the fuel pellets. The claddings were made of the reference material 1 and 2 and new material 1 and 2. And nuclear fuel was used UO 2 (2.0w/o) pellet type with large grain and standard grain. The major procedures of fabrication are followings: (1) the assembling and weld of fuel rods with the pellet mockups and the sensor mockups for the qualification tests, (2) the qualification tests(dimension measurements, tensile tests, metallography examinations and helium leak tests) of weld, (3) the assembling and weld of instrumented fuel rods with the nuclear pellets and the sensors for the irradiation test, and (4) the qualification tests(the helium leak test, the dimensional measurement, electric resistance measurements of sensors) of test fuel rods. Satisfactory results were obtained for all the qualification tests of the instrumented fuel rods for the 3-Pin FTL. Therefore the three instrumented fuel rods for the 3-Pin FTL have been fabricated successfully. These will be installed in the In-Pile Section of 3-Pin FTL. And the irradiation test of these fuel rods is planned from the early next year for about 3 years at HANARO

Design, fabrication, and testing of the PIACE-R1 machine

International Nuclear Information System (INIS)

Goto, S.; Uyama, T.; Yokota, T.; Takano, H.; Ohsaki, O.; Masuda, K.; Koyanagi, E.; Sanada, Y.

1979-01-01

The design, fabrication and testing of the coil and collector system for the PIACE-R1 (Plasma Injection and Compression Experiments-Race Track 1) are described in this paper. In particular, the eddy current analysis, collector insulation, and stress analysis for determining the coil configuration and arrangement are presented in detail. The purpose of the machine is to obtain thermonuclear plasmas. 5 refs

Fabrication of a CANFLEX-RU designed bundle for power ramp irradiation test in NRU

Energy Technology Data Exchange (ETDEWEB)

Cho, Moon Sung

2000-11-01

The BDL-443 CANFLEX-RU bundle AKW was fabricated at Korea Atomic Energy Research Institute (KAERI) for power ramp irradiation testing in NRU reactor. The bundle was fabricated with IDR and ADU fuel pellets in adjacent elements and contains fuel pellets enriched to 1.65 wt% {sup 235}U in the outer and intermediate rings and also contains pellets enriched to 2.00 wt% {sup 235}U in the inner ring. This bundle does not have a center element to allow for insertion on a hanger bar. KAERI produced the IDR pellets with the IDR-source UO{sub 2} powder supplied by BNFL. ADU pellets were fabricated and supplied by AECL. Bundle kits (Zircaloy-4 end plates, end plugs, and sheaths with brazed appendages) manufactured at KAERI earlier in 1996 were used for the fabrication of the bundle. The CANFLEX bundle was fabricated successfully at KAERI according to the QA provisions specified in references and as per relevant KAERI drawings and technical specification. This report covers the fabrication activities performed at KAERI. Fabrication processes performed at AECL will be documented in a separate report.

Design, fabrication and testing of a 5-Hz acoustic exciter system

Science.gov (United States)

Lundy, D. H.; Robinson, G. D.

1973-01-01

A 5-Hz acoustic excitation system was designed, fabricated and checked out for use in the modulation of a stagnant gas volume contained in an absorption cell. A detailed system description of the test equipment, both mechanical and electronic, and an operating procedure are included. Conclusions are also presented.

EUROFAB: fabrication of four MOX lead tests assemblies for the US DOE

International Nuclear Information System (INIS)

Jean-Pierre Bariteau

2006-01-01

In a multilateral agreement, the United States (US) and the Russian Federation agreed to reduce their respective weapons stockpiles by each country disposing of 34 tons of military origin plutonium. On behalf of the US government, the Department of Energy contracted with Duke, COGEMA, Stone and Webster (DCS) to design a Mixed Oxide Fuel Fabrication facility (MFFF) which would be built and operated at the DOE Savannah River Site near Aiken, South Carolina. This plant will transform the US excess weapons stockpile into MOX fuel, which will be used it in existing domestic commercial power reactors. The MFFF is based on a replication of AREVA existing facilities (La Hague for Pu polishing and Melox for MOX fabrication). In parallel with the design, construction and startup of the MFFF facility, DOE commissioned fabrication and irradiation of 4 lead test assemblies in one of the Mission Reactors to assist in obtaining NRC approval for MOX fuel loading in US NPPs prior to the production phase of the MFFF facility. This program was named 'EUROFAB', since fabrication had to be made in Europe because no facility implementing the MFFF technology was existing in the USA. The COGEMA Recycling Business unit transmitted a bid to DCS in April 2003, which proposed to perform Eurofab fabrication in its Cadarache (pellets and rods) and Melox (assembly mounting) facilities. In August 2003, the decision was made by DCS, on behalf of the DOE, to award the EUROFAB fabrication contract to COGEMA. (author)

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Fabrication of particulate metal fuel for fast burner reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Lee, Sun Yong; Kim, Jong Hwan; Woo, Yoon Myung; Ko, Young Mo; Kim, Ki Hwan; Park, Jong Man; Lee, Chan Bok

2012-01-01

U Zr metallic fuel for sodium cooled fast reactors is now being developed by KAERI as a national R and D program of Korea. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. Therefore, innovative fuel concepts should be developed to address the fabrication challenges pertaining to TRU while maintaining good performances of metallic fuel. Particulate fuel concepts have already been proposed and tested at several experimental fast reactor systems and vipac ceramic fuel of RIAR, Russia is one of the examples. However, much less work has been reported for particulate metallic fuel development. Spherical uranium alloy particles with various diameters can be easily produced by the centrifugal atomization technique developed by KAERI. Using the atomized uranium and uranium zirconium alloy particles, we fabricated various kinds of powder pack, powder compacts and sintered pellets. The microstructures and properties of the powder pack and pellets are presented

Characterization of the first double-sided 3D radiation sensors fabricated at FBK on 6-inch silicon wafers

International Nuclear Information System (INIS)

Sultan, D.M.S.; Mendicino, R.; Betta, G.-F. Dalla; Boscardin, M.; Ronchin, S.; Zorzi, N.

2015-01-01

Following 3D pixel sensor production for the ATLAS Insertable B-Layer, Fondazione Bruno Kessler (FBK) fabrication facility has recently been upgraded to process 6-inch wafers. In 2014, a test batch was fabricated to check for possible issues relevant to this upgrade. While maintaining a double-sided fabrication technology, some process modifications have been investigated. We report here on the technology and the design of this batch, and present selected results from the electrical characterization of sensors and test structures. Notably, the breakdown voltage is shown to exceed 200 V before irradiation, much higher than in earlier productions, demonstrating robustness in terms of radiation hardness for forthcoming productions aimed at High Luminosity LHC upgrades

Biaxial testing for fabrics and foils optimizing devices and procedures

CERN Document Server

Beccarelli, Paolo

2015-01-01

This book offers a well-structured, critical review of current design practice for tensioned membrane structures, including a detailed analysis of the experimental data required and critical issues relating to the lack of a set of design codes and testing procedures. The technical requirements for biaxial testing equipment are analyzed in detail, and aspects that need to be considered when developing biaxial testing procedures are emphasized. The analysis is supported by the results of a round-robin exercise comparing biaxial testing machines that involved four of the main research laboratories in the field. The biaxial testing devices and procedures presently used in Europe are extensively discussed, and information is provided on the design and implementation of a biaxial testing rig for architectural fabrics at Politecnico di Milano, which represents a benchmark in the field. The significance of the most recent developments in biaxial testing is also explored.

Fabrication and mechanical test data for the four 6-inch-thick intermediate test vessels made from steel plate for the Heavy Section Steel Program

International Nuclear Information System (INIS)

Childress, C.E.

1976-01-01

The HSST Program has among its goals the objective of demonstrating the capability to predict safe behavior of thick-walled pressure vessels containing flaws of known dimensions under frangible, transitional, and tough loading regimes. To accomplish these objectives the program is conducting a series of tests involving 6-in.-thick pressure vessels which will serve as test specimens for assisting in the characterization of failure under these loading conditions. Among the vessels a number of parameters, such as weld type, weld location, flaw size and shape, and test temperature and pressure, will be selectively varied to show that a rationale exists for dealing with the varied stress and metallurgical states which normally exist in commercial nuclear reactor vessels. Each vessel will serve as a go, no-go determination of critical flaw size for a specific set of test parameters. Item 4 of the previous issues in this series covers the fabrication details of the first six 6-in.-thick test vessels, which were fabricated from ASTM A-508 Cl 2 forging materials. This report covers the fabrication details of four additional 6-in.-thick intermediate test vessels having shell courses fabricated from ASTM A-533 Gr B Cl 1 plate. The remaining components were made from forgings. Essentially this report is a continuation of ORNL-TM-4351; it describes the manufacturing details of the individual parts and their ultimate assembly into finished vessels. Details concerning chemical composition and mechanical and nondestructive test data are presented

Fabrication Facilities

Data.gov (United States)

Federal Laboratory Consortium — The Fabrication Facilities are a direct result of years of testing support. Through years of experience, the three fabrication facilities (Fort Hood, Fort Lewis, and...

Design and fabrication of irradiation testing capsule for research reactor materials

International Nuclear Information System (INIS)

Yang, Seong Woo; Kim, Bong Goo; Park, Seung Jae; Cho, Man Soon; Choo, Kee Nam; Oh, Jong Myeong; Choi, Myeong Hwan; Lee, Byung Chul; Kang, Suk Hoon; Kim, Dae Jong; Chun, Young Bum; Kim, Tae Kyu

2012-01-01

Recently, the demand of research reactors is increasing because there are many ageing research reactors in the world. Also, the production of radioisotope related with the medical purpose is very important. Korea Atomic Energy Research Institute (KAERI) is designing and licensing for Jordan Research and Training Reactor (JRTR) and new type research reactor for export which will be constructed in Amman, Jordan and Busan, Korea, respectively. Thus, It is expected that more research reactors will be designed and constructed by KAERI. To design the research reactor, the irradiation performance and behavior of core structure material are necessary. However, the irradiation behavior of these materials is not yet investigated. Therefore, the irradiation performance must be verified by irradiation test. 11M 20K and 11M 21K irradiation capsules were designed and fabricated to conduct the irradiation test for some candidate core materials, Zircaloy 4, beryllium, and graphite, at HANARO. In this paper, the design and fabrication features of 11M 20K and 11M 21K were discussed

Design and fabrication of irradiation testing capsule for research reactor materials

Energy Technology Data Exchange (ETDEWEB)

Yang, Seong Woo; Kim, Bong Goo; Park, Seung Jae; Cho, Man Soon; Choo, Kee Nam; Oh, Jong Myeong; Choi, Myeong Hwan; Lee, Byung Chul; Kang, Suk Hoon; Kim, Dae Jong; Chun, Young Bum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-10-15

Recently, the demand of research reactors is increasing because there are many ageing research reactors in the world. Also, the production of radioisotope related with the medical purpose is very important. Korea Atomic Energy Research Institute (KAERI) is designing and licensing for Jordan Research and Training Reactor (JRTR) and new type research reactor for export which will be constructed in Amman, Jordan and Busan, Korea, respectively. Thus, It is expected that more research reactors will be designed and constructed by KAERI. To design the research reactor, the irradiation performance and behavior of core structure material are necessary. However, the irradiation behavior of these materials is not yet investigated. Therefore, the irradiation performance must be verified by irradiation test. 11M 20K and 11M 21K irradiation capsules were designed and fabricated to conduct the irradiation test for some candidate core materials, Zircaloy 4, beryllium, and graphite, at HANARO. In this paper, the design and fabrication features of 11M 20K and 11M 21K were discussed.

Concentrating Solar Power Central Receiver Panel Component Fabrication and Testing FINAL REPORT

Energy Technology Data Exchange (ETDEWEB)

McDowell, Michael W [Pratt & Whitney Rocketdyne; Miner, Kris [Pratt & Whitney Rocketdyne

2013-03-30

The objective of this project is to complete a design of an advanced concentrated solar panel and demonstrate the manufacturability of key components. Then confirm the operation of the key components under prototypic solar flux conditions. This work is an important step in reducing the levelized cost of energy (LCOE) from a central receiver solar power plant. The key technical risk to building larger power towers is building the larger receiver systems. Therefore, this proposed technology project includes the design of an advanced molten salt prototypic sub-scale receiver panel that can be utilized into a large receiver system. Then complete the fabrication and testing of key components of the receive design that will be used to validate the design. This project shall have a significant impact on solar thermal power plant design. Receiver panels of suitable size for utility scale plants are a key element to a solar power tower plant. Many subtle and complex manufacturing processes are involved in producing a reliable, robust receiver panel. Given the substantial size difference between receiver panels manufactured in the past and those needed for large plant designs, the manufacture and demonstration on prototype receiver panel components with representative features of a full-sized panel will be important to improving the build process for commercial success. Given the thermal flux limitations of the test facility, the panel components cannot be rendered full size. Significance changes occurred in the projects technical strategies from project initiation to the accomplishments described herein. The initial strategy was to define cost improvements for the receiver, design and build a scale prototype receiver and test, on sun, with a molten salt heat transport system. DOE had committed to constructing a molten salt heat transport loop to support receiver testing at the top of the NSTTF tower. Because of funding constraints this did not happen. A subsequent plan to

Fabrication and Testing of Durable Redundant and Fluted-Core Joints for Composite Sandwich Structures

Science.gov (United States)

Lin, Shih-Yung; Splinter, Scott C.; Tarkenton, Chris; Paddock, David A.; Smeltzer, Stanley S.; Ghose, Sayata; Guzman, Juan C.; Stukus, Donald J.; McCarville, Douglas A.

2013-01-01

The development of durable bonded joint technology for assembling composite structures is an essential component of future space technologies. While NASA is working toward providing an entirely new capability for human space exploration beyond low Earth orbit, the objective of this project is to design, fabricate, analyze, and test a NASA patented durable redundant joint (DRJ) and a NASA/Boeing co-designed fluted-core joint (FCJ). The potential applications include a wide range of sandwich structures for NASA's future launch vehicles. Three types of joints were studied -- splice joint (SJ, as baseline), DRJ, and FCJ. Tests included tension, after-impact tension, and compression. Teflon strips were used at the joint area to increase failure strength by shifting stress concentration to a less sensitive area. Test results were compared to those of pristine coupons fabricated utilizing the same methods. Tensile test results indicated that the DRJ design was stiffer, stronger, and more impact resistant than other designs. The drawbacks of the DRJ design were extra mass and complex fabrication processes. The FCJ was lighter than the DRJ but less impact resistant. With barely visible but detectable impact damages, all three joints showed no sign of tensile strength reduction. No compression test was conducted on any impact-damaged sample due to limited scope and resource. Failure modes and damage propagation were also studied to support progressive damage modeling of the SJ and the DRJ.

Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

International Nuclear Information System (INIS)

Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob

2015-01-01

In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

Design and fabrication of liner-arroy ultrasonic transducer using KLM and FEM simulation for non-destructive testing

Energy Technology Data Exchange (ETDEWEB)

Park, Chan Yuk; Sung, Jin Ho; Jeong, Jong Seob [Dept. of Medical Biotechnology, Dongguk University Biomedi Campus, Goyang (Korea, Republic of)

2015-04-15

In this paper, a linear-array transducer capable of overcoming the faults of a single element and phased array transducers with convex shape for non-destructive ultrasonic testing was designed and fabricated. A 5.5 MHz linear-array transducer was designed using the PiezoCAD program based on the KLM analysis and the PZFlex program based on the FEM analysis. A 2-2 composite structure was employed to achieve broad-band characteristics. A 128 element linear-array transducer was fabricated and its performance was compared with the simulation results. The center frequency of the fabricated transducer was 5.5 Mhzand the -6 dB frequency bandwidth was 70 %. Thus, we expect that the designed transducer can provide an effective inner image of the test material during non-destructive ultrasonic testing.

Improving Mechanical Properties of Molded Silicone Rubber for Soft Robotics Through Fabric Compositing.

Science.gov (United States)

Wang, Yue; Gregory, Cherry; Minor, Mark A

2018-06-01

Molded silicone rubbers are common in manufacturing of soft robotic parts, but they are often prone to tears, punctures, and tensile failures when strained. In this article, we present a fabric compositing method for improving the mechanical properties of soft robotic parts by creating a fabric/rubber composite that increases the strength and durability of the molded rubber. Comprehensive ASTM material tests evaluating the strength, tear resistance, and puncture resistance are conducted on multiple composites embedded with different fabrics, including polyester, nylon, silk, cotton, rayon, and several blended fabrics. Results show that strong fabrics increase the strength and durability of the composite, valuable in pneumatic soft robotic applications, while elastic fabrics maintain elasticity and enhance tear strength, suitable for robotic skins or soft strain sensors. Two case studies then validate the proposed benefits of the fabric compositing for soft robotic pressure vessel applications and soft strain sensor applications. Evaluations of the fabric/rubber composite samples and devices indicate that such methods are effective for improving mechanical properties of soft robotic parts, resulting in parts that can have customized stiffness, strength, and vastly improved durability.

Space and frequency-multiplexed optical linear algebra processor - Fabrication and initial tests

Science.gov (United States)

Casasent, D.; Jackson, J.

1986-01-01

A new optical linear algebra processor architecture is described. Space and frequency-multiplexing are used to accommodate bipolar and complex-valued data. A fabricated laboratory version of this processor is described, the electronic support system used is discussed, and initial test data obtained on it are presented.

Fast electrochemical membrane actuator: Design, fabrication and preliminary testing

Science.gov (United States)

Uvarov, I. V.; Postnikov, A. V.; Shlepakov, P. S.; Naumov, V. V.; Koroleva, O. M.; Izyumov, M. O.; Svetovoy, V. B.

2017-11-01

An actuator based on water electrolysis with a fast change of voltage polarity is presented. It demonstrates a new actuation principle allowing significant increase the operation frequency of the device due to fast termination of the produced gas. The actuator consists of a working chamber with metallic electrodes and supplying channels filled with an electrolyte. The chamber is formed in a layer of SU-8 and covered by a flexible polydimethylsiloxane membrane, which deforms as the pressure in the chamber increases. Design, fabrication procedure, and first tests of the actuator are described.

Long time durability tests of fabric inlet stratification pipes

DEFF Research Database (Denmark)

Andersen, Elsa; Furbo, Simon

2008-01-01

and that this destroys the capability of building up thermal stratification for the fabric inlet stratification pipe. The results also show that although dirt, algae etc. are deposited in the fabric pipes in the space heating tank, the capability of the fabric inlet stratifiers to build up thermal stratification...

Carbon fiber reinforced hierarchical orthogrid stiffened cylinder: Fabrication and testing

Science.gov (United States)

Wu, Hao; Lai, Changlian; Sun, Fangfang; Li, Ming; Ji, Bin; Wei, Weiyi; Liu, Debo; Zhang, Xi; Fan, Hualin

2018-04-01

To get strong, stiff and light cylindrical shell, carbon fiber reinforced hierarchical orthogrid stiffened cylinders are designed and fabricated. The cylinder is stiffened by two-scale orthogrid. The primary orthogrid has thick and high ribs and contains several sub-orthogrid cells whose rib is much thinner and lower. The primary orthogrid stiffens the bending rigidity of the cylinder to resist the global instability while the sub-orthogrid stiffens the bending rigidity of the skin enclosed by the primary orthogrid to resist local buckling. The cylinder is fabricated by filament winding method based on a silicone rubber mandrel with hierarchical grooves. Axial compression tests are performed to reveal the failure modes. With hierarchical stiffeners, the cylinder fails at skin fracture and has high specific strength. The cylinder will fail at end crushing if the end of the cylinder is not thickened. Global instability and local buckling are well restricted by the hierarchical stiffeners.

Fabrication and Testing of Viscosity Measuring Instrument (Viscometer

Directory of Open Access Journals (Sweden)

A. B. HASSAN

2006-01-01

Full Text Available This paper presents the fabrication and testing of a simple and portable viscometer for the measurement of bulk viscosity of different Newtonian fluids. It is aimed at making available the instrument in local markets and consequently reducing or eliminating the prohibitive cost of importation. The method employed is the use of a D.C motor to rotate a disc having holes for infra-red light to pass through and fall on a photo-diode thus undergoing amplification and this signal being translated on a moving-coil meter as a deflection. The motor speed is kept constant but varies with changes in viscosity of the fluid during stirring, which alter signals being read on the meter. The faster is revolution per minute of the disc, the less the deflection on the meter and vise-versa. From the results of tests conducted on various sample fluids using data on standard Newtonian fluids as reliable guide the efficiency of the viscometer was 76.5%.

Design and fabrication of hafnium tube to control the power of the irradiation test fuel in HANARO

Energy Technology Data Exchange (ETDEWEB)

Kim, D. H.; Lee, C. B.; Kim, Y. M.; Yang, Y. S.; Jung, Y. H

2003-05-01

For the irradiation test at HANARO, non-instrumentation capsule was manufactured and hafnium tube was used to control LHGR of HANARO. Hafnium tube can control the irradiation condition of HANARO similar to that of commercial reactor. Hafnium tube thickness was determined by the LHGR calculated at OR-4 irradiation hole to be installed the non-instrumented capsule. To fabricate the hafnium tube with hafnium plate, the fabrication method was determined by using the hafnium mechanical properties. And the tensile strength of hafnium was confirmed by tensile test. This report is confirmed the LHGR control at the OR-4 and the Hafnium fabrication for in used which the AFPCAP non-instrumented irradiation capsule.

Development Of Test Rig System For Calibration Of Temperature Sensing Fabric

Directory of Open Access Journals (Sweden)

Husain Muhammad Dawood

2017-09-01

Full Text Available A test rig is described, for the measurement of temperature and resistance parameters of a Temperature Sensing Fabric (TSF for calibration purpose. The equipment incorporated a temperature-controlled hotplate, two copper plates, eight thermocouples, a temperature data-logger and a four-wire high-resolution resistance measuring multimeter. The copper plates were positioned above and below the TSF and in physical contact with its surfaces, so that a uniform thermal environment might be provided. The temperature of TSF was estimated by the measurement of temperature profiles of the two copper plates. Temperature-resistance graphs were created for all the tests, which were carried out over the range of 20 to 50°C, and they showed that the temperature and resistance values were not only repeatable but also reproducible, with only minor variations. The comparative analysis between the temperature-resistance test data and the temperature-resistance reference profile showed that the error in estimation of temperature of the sensing element was less than ±0.2°C. It was also found that the rig not only provided a stable and homogenous thermal environment but also offered the capability of accurately measuring the temperature and resistance parameters. The Temperature Sensing Fabric is suitable for integration into garments for continuous measurement of human body temperature in clinical and non-clinical settings.

Chemistry of the sea surface microlayer. 1. Fabrication and testing of the sampler

Digital Repository Service at National Institute of Oceanography (India)

Singbal, S.Y.S.; Narvekar, P.V.

A screen sampler fabricated to study the sea surface microlayer (SML) has been described. The screen sampler was tested in the Mandovi estuary and adjacent waters. Physico-chemical parameters of the subsurface waters from a depth of 25 cm was also...

Adaptive Robotic Fabrication for Conditions of Material Inconsistency

DEFF Research Database (Denmark)

Nicholas, Paul; Zwierzycki, Mateusz; Clausen Nørgaard, Esben

2017-01-01

This paper describes research that addresses the variable behaviour of industrial quality metals and the extension of computational techniques into the fabrication process. It describes the context of robotic incremental sheet metal forming, a freeform method for imparting 3D form onto a 2D thin...... and the fabrication process? Here, two adaptive methods are presented that aim to increase forming accuracy with only a minimum increase in fabrication time, and that maintain ongoing input from the results of the fabrication process. The first method is an online sensor-based strategy and the second method...

Development of techniques for fabrication of film probe sensor assembly

International Nuclear Information System (INIS)

Moorhead, A.J.

1982-10-01

Pulsed laser welding and brazing techniques were developed for fabrication of sensors designed to measure liquid film properties in out-of-reactor safety tests that simulate a loss-of-coolant accident in a pressurized-water nuclear reactor. These sensors were made possible by a unique ceramic-to-metal seal system based on a cermet insulator and a brazing filler metal, both developed at ORNL. This seal system was shown to resist steam to an exposure of at least 100 h at 700 0 C (1292 0 F) and to resist repetitive thermal transients of 300 0 C/s (540 0 F). Procedures were also developed for induction brazing the instrumentation cables to a stainless steel end cap and for laser welding this component to the brazed sensor body itself. Cable end seals and sensor bodies fabricated with these designs and techniques maintained excellent helium leaktightness ( -6 cm 3 /s) after 20 severe thermal shock tests from 500 0 C air into water at 80 0 C

Fabrication and testing of the Nb3Sn superconductor for High-Field Test Facility (HFTF)

International Nuclear Information System (INIS)

Spencer, C.; Adam, E.; Gregory, E.; Marancik, W.; Sanger, P.; Scanlan, R.; Cornish, D.

1979-01-01

A 5000 A-12 T fully stable Nb 3 Sn superconductor has to be produced for the insert magnet of the high-field test facility being built at Lawrence Livermore Laboratory. A process is described which permits the fabrication of long lengths of large fully transposed monolithic superconductors containing in excess of 100,000 filaments of Nb 3 Sn. Measurements of critical current as a function of magnetic field and longitudinal strain on prototype samples are reported

Establishment of technological basis for fabrication of U-Pu-Zr ternary alloy fuel pins for irradiation tests in Japan

International Nuclear Information System (INIS)

Kikuchi, Hironobu; Iwai, Takashi; Nakajima, Kunihisa; Arai, Yasuo; Nakamura, Kinya; Ogata, Takanari

2011-01-01

A high-purity Ar gas atmosphere glove box accommodating injection casting and sodium-bonding apparatuses was newly installed in the Plutonium Fuel Research Facility of Oarai Research and Development Center, Japan Atomic Energy Agency, in which several nitride and carbide fuel pins were fabricated for irradiation tests. The experiences led to the establishment of the technological basis of the fabrication of U-Pu-Zr alloy fuel pins for the first time in Japan. After the injection casting of the U-Pu-Zr alloy, the metallic fuel pins were fabricated by welding upper and lower end plugs with cladding tubes of ferritic-martensitic steel. Subsequent to the sodium bonding for filling the annular gap region between the U-Pu-Zr alloy and the cladding tube with the melted sodium, the fuel pins for irradiation tests are inspected. This paper shows the apparatuses and the technological basis for the fabrication of U-Pu-Zr alloy fuel pins for the irradiation test planned at the experimental fast test reactor Joyo. (author)

Fuel fabrication processes, design and experimental conditions for the joint US-Swiss mixed carbide test in FFTF (AC-3 test)

International Nuclear Information System (INIS)

Stratton, R.W.; Ledergerber, G.; Ingold, F.; Latimer, T.W.; Chidester, K.M.

1993-01-01

The preparation of mixed carbide fuel for a joint (US-Swiss) irradiation test in the US Fast Flux Test Facility (FFTF) is described, together with the experiment design and the irradiation conditions. Two fabrication routes were compared. The US produced 66 fuel pins containing pellet fuel via the powder-pellet (dry) route, and the Swiss group produced 25 sphere pac pins of mixed carbide using the internal gelation (wet) route. Both sets of fuel met all t the requirements of the specifications concerning soichiometry, chemical composition and structure. The pin designs were as similar as possible. The test operated successfully in the FFTF for 620 effective full power days until October 1988 and reached over 8% burn up with peak powers of around 80 kW/m. The conclusions were that the choice of sphere pac or pellet fuel for reactor application is dependent on preferred differences in fabrication (e.g. economics and environmental factors) and not on differences in irradiation behaviour. (orig.)

Constructability and maintainability

International Nuclear Information System (INIS)

Hart, R.S.

1985-01-01

A set of principles for minimizing the construction schedule was established at the outset of the CANDU 300 programme. Consideration of these principles and other factors led to the development of the unique CANDU 300 station layout. The paper discusses the CANDU 300 station layout and construction methods. In summary, the station layout provides 360 deg. construction access to all buildings, separation of nuclear and non-nuclear systems, precise and minimal physical interfaces between buildings, accommodation of many contractors and construction activities without interference, and maximum flexibility in terms of constructional, financial and supply arrangements. The CANDU 300 further employs modularization, shop fabrication and advanced instrumentation (multiplexers, remote processors, data highways) to minimize construction time. Many of the CANDU 300 features that enhance constructability also contribute to maintainability. These include the 360 deg. access to all principal buildings, the uncluttered and spacious building layouts, the simplification of systems and the high level of modularization. The CANDU 300 has also been designed to facilitate the replacement of all key components, thereby offering an essentially unlimited station life. A prime example is a reduction in the fuel channel inlet end-fitting diameter such that the fuel channels can be shop assembled and easily replaced after the initial 40 years of operation, without an extended unit outage. Maintainability within the reactor building has been given particular attention in the CANDU 300 design; key features of other CANDU reactors (the ability to replace a heat transport system pump motor at power, for example) have been incorporated, while accessibility and maintainability of all systems and components have been enhanced. These and other aspects of maintainability are discussed. (author)

Progress on the Fabrication Methods Development for the Korean Test Blanket Module First Wall in the ITER

International Nuclear Information System (INIS)

Lee, Dong Won; Kim, Suk Kwon; Bae, Young Dug; Yoon, Jae Sung; Cho, Seung Yon

2010-01-01

A Korean helium cooled molten lithium (HCML) test blanket module (TBM) has been designed to be tested in the International Thermonuclear Experimental Reactor (ITER) TBM and related fabrication methods have been developed especially for the purpose of joining. Since the first wall (FW) of the HCML TBM is composed of a beryllium (Be) as an armor material and a FMS as a structural one, joining with Be to FMS and FMS to FMS should be developed in order to fabricate it

Hybrid composite laminates reinforced with Kevlar/carbon/glass woven fabrics for ballistic impact testing.

Science.gov (United States)

Randjbaran, Elias; Zahari, Rizal; Jalil, Nawal Aswan Abdul; Majid, Dayang Laila Abang Abdul

2014-01-01

Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

Fabrication of imitative cracks by 3D printing for electromagnetic nondestructive testing and evaluations

Directory of Open Access Journals (Sweden)

Noritaka Yusa

2016-05-01

Full Text Available This study demonstrates that 3D printing technology offers a simple, easy, and cost-effective method to fabricate artificial flaws simulating real cracks from the viewpoint of eddy current testing. The method does not attempt to produce a flaw whose morphology mirrors that of a real crack but instead produces a relatively simple artificial flaw. The parameters of this flaw that have dominant effects on eddy current signals can be quantitatively controlled. Three artificial flaws in type 316L austenitic stainless steel plates were fabricated using a powderbed-based laser metal additive manufacturing machine. The three artificial flaws were designed to have the same length, depth, and opening but different branching and electrical contacts between flaw surfaces. The flaws were measured by eddy current testing using an absolute type pancake probe. The signals due to the three flaws clearly differed from each other although the flaws had the same length and depth. These results were supported by subsequent destructive tests and finite element analyses.

Hybrid Composite Laminates Reinforced with Kevlar/Carbon/Glass Woven Fabrics for Ballistic Impact Testing

Directory of Open Access Journals (Sweden)

Elias Randjbaran

2014-01-01

Full Text Available Current study reported a facile method to investigate the effects of stacking sequence layers of hybrid composite materials on ballistic energy absorption by running the ballistic test at the high velocity ballistic impact conditions. The velocity and absorbed energy were accordingly calculated as well. The specimens were fabricated from Kevlar, carbon, and glass woven fabrics and resin and were experimentally investigated under impact conditions. All the specimens possessed equal mass, shape, and density; nevertheless, the layers were ordered in different stacking sequence. After running the ballistic test at the same conditions, the final velocities of the cylindrical AISI 4340 Steel pellet showed how much energy was absorbed by the samples. The energy absorption of each sample through the ballistic impact was calculated; accordingly, the proper ballistic impact resistance materials could be found by conducting the test. This paper can be further studied in order to characterise the material properties for the different layers.

The European ITER test blanket modules: Progress in development of fabrication technologies towards standardization

Energy Technology Data Exchange (ETDEWEB)

Zmitko, Milan, E-mail: milan.zmitko@f4e.europa.eu [Fusion for Energy (F4E), Josep Pla 2, Barcelona (Spain); Thomas, Noël [ATMOSTAT, F-94815 Villejuif (France); LiPuma, Antonella; Forest, Laurent [CEA-Saclay, DEN, DM2S, SEMT, F-91191 Gif-sur-Yvette (France); Cogneau, Laurence [CEA-DRT, 38000 Grenoble (France); Rey, Jörg; Neuberger, Heiko [Karlsruhe Institute of Technology (KIT), Postfach 3640, Karlsruhe (Germany); Poitevin, Yves [Fusion for Energy (F4E), Josep Pla 2, Barcelona (Spain)

2016-11-01

Highlights: • Significant progress on the development of welding procedures for European TBM achieved. • Fabrication processes feasibility based on diffusion and fusion welding demonstrated. • An optimized welding scenario/sequence for TBM box assembly identified. • Future qualification of pF/WPS proposed through realization of a number of QMUs. - Abstract: The paper reviews progress achieved in development of fabrication technologies and procedures applied for manufacturing of the TBM sub-components, like, HCLL and HCPB cooling plates, HCLL/HCPB stiffening plates, and HCLL/HCPB first wall and side caps. The used technologies are based on fusion and diffusion welding techniques taking into account specificities of the EUROFER97 steel. Development of a standardized procedure complying with professional codes and standards (RCC-MRx), a preliminary fabrication/welding procedure specification (pF/WPS), is described based on fabrication and non-destructive and destructive characterization of feasibility mock-ups (FMU) aimed at assessing the suitability of a fabrication process for fulfilling the design and fabrication specifications. The main FMUs characterization results are reported (e.g. pressure resistance and helium leak tightness tests, mechanical properties and microstructure at the weld joints, geometrical characteristics of the sub-components and internal cooling channels) and the key pF/WPS steps and parameters are outlined. Also, fabrication procedures for the TBM box assembly are presently under development for the establishment of an optimized assembly sequence/scenario and development of standardized welding procedure specifications. In conclusions, further steps towards the pF/WPS qualification are briefly discussed.

Woven electrochemical fabric-based test sensors (WEFTS): a new class of multiplexed electrochemical sensors.

Science.gov (United States)

Choudhary, Tripurari; Rajamanickam, G P; Dendukuri, Dhananjaya

2015-05-07

We present textile weaving as a new technique for the manufacture of miniature electrochemical sensors with significant advantages over current fabrication techniques. Biocompatible silk yarn is used as the material for fabrication instead of plastics and ceramics used in commercial sensors. Silk yarns are coated with conducting inks and reagents before being handloom-woven as electrodes into patches of fabric to create arrays of sensors, which are then laminated, cut and packaged into individual sensors. Unlike the conventionally used screen-printing, which results in wastage of reagents, yarn coating uses only as much reagent and ink as required. Hydrophilic and hydrophobic yarns are used for patterning so that sample flow is restricted to a small area of the sensor. This simple fluidic control is achieved with readily available materials. We have fabricated and validated individual sensors for glucose and hemoglobin and a multiplexed sensor, which can detect both analytes. Chronoamperometry and differential pulse voltammetry (DPV) were used to detect glucose and hemoglobin, respectively. Industrial quantities of these sensors can be fabricated at distributed locations in the developing world using existing skills and manufacturing facilities. We believe such sensors could find applications in the emerging area of wearable sensors for chemical testing.

Additive Manufacturing, Design, Testing, and Fabrication: A Full Engineering Experience at JSC

Science.gov (United States)

Zusack, Steven

2016-01-01

I worked on several projects this term. While most projects involved additive manufacturing, I was also involved with two design projects, two testing projects, and a fabrication project. The primary mentor for these was Richard Hagen. Secondary mentors were Hai Nguyen, Khadijah Shariff, and fabrication training from James Brown. Overall, my experience at JSC has been successful and what I have learned will continue to help me in my engineering education and profession long after I leave. My 3D printing projects ranged from less than a 1 cubic centimeter to about 1 cubic foot and involved several printers using different printing technologies. It was exciting to become familiar with printing technologies such as industrial grade FDM (Fused Deposition Modeling), the relatively new SLA (Stereolithography), and PolyJet. My primary duty with the FDM printers was to model parts that came in from various sources to print effectively and efficiently. Using methods my mentor taught me and the Stratasys Insight software, I was able to minimize imperfections, hasten build time, improve strength for specific forces (tensile, shear, etc...), and reduce likelihood of a print-failure. Also using FDM, I learned how to repair a part after it was printed. This is done by using a special kind of glue that chemically melts the two faces of plastic parts together to form a fused interface. My first goal with SLA technology was to bring the printer back to operational readiness. In becoming familiar with the Pegasus SLA printer, I researched the leveling, laser settings, and different vats to hold liquid material. With this research, I was successfully able to bring the Pegasus back online and have successfully printed multiple sample parts as well as functional parts. My experience with PolyJet technology has been focused on an understanding of the abilities/limits, costs, and the maintenance for daily use. Still upcoming will be experience with using a composite printer that uses FDM

Design and testing of RFID sensor tag fabricated using inkjet-printing and electrodeposition

Science.gov (United States)

Chien Dang, Mau; Son Nguyen, Dat; Dung Dang, Thi My; Tedjini, Smail; Fribourg-Blanc, Eric

2014-06-01

The passive RFID tag with an added sensing function is of interest to many applications. In particular, applications where RFID tagging is already considered to be the next step, such as food items, are a specific target. This paper demonstrates a flexible RFID tag sensor fabricated using a low cost technique with an added zero-cost sensing function. It is more specifically applied to the sensing of degradable food, in particular beef meat in our demonstrated example. To reach this, the antenna is designed in such a way to be sensitive to the variation of the dielectric permittivity of the meat over time. The design of the sensing tag as well as its fabrication process are described. The fabrication involves inkjet printing of a silver nanoparticle based ink on a commercial low cost PET film to create a seed layer. It is followed by a copper electrodeposition step on top of the silver pattern to complete the tag to obtain the desired thickness and conductivity of the tag antenna. The results of the electrical tests showed that with the inkjet printing-electrodeposition combination it is possible to produce flexible electrically conductive patterns for practical RFID applications. The tag was then tested in close-to-real-world conditions and it is demonstrated that it can provide a sensing function to detect the consumption limit of the packaged beef.

Design, fabrication, and testing of a fast discharge homopolar machine (FDX)

International Nuclear Information System (INIS)

Gully, J.H.; Driga, M.D.; Grant, B.; Rylander, H.G.; Tolk, K.M.; Weldon, W.F.; Woodson, H.H.

1977-01-01

The Fast Discharge Experiment (FDX) is a 0.36 MJ, 200 V homopolar machine designed to discharge in one millisecond. All components, including dual brush actuation systems, a room-temperature 2 x 10 6 A-t pulsed copper coil, two aluminum rotors with copper slip rings, low inductance return conductors, coaxial transmission line, four fast closing (30 μsec), megamp switches, hydrostatic journal bearings, squeeze film thrust bearings and a fiberglass reinforced epoxy structure have been fabricated and assembled. The detail design of machine components is presented. Preliminary testing, including rotor spin-ups, brush actuation, switch making, and pulsed field coil tests have been concluded. A low speed, short-circuit discharge of FDX has recently been conducted. Experimental data from these tests are compared with theoretical predictions

Fabrication and testing of fire resistant graphite composite panels

Science.gov (United States)

Roper, W. D.

1986-01-01

Eight different graphite composite panels were fabricated using four different resin matrices. The resin matrices included Hercules 71775, a blend of vinylpolystyrpyridine and bismaleimide, H795, a bismaleimide, Cycom 6162, a phenolic, and PSP 6022m, a polystyrylpyridine. Graphite panels were fabricated using fabric or unidirectional tape. Described are the processes for preparing these panels and some of their mechanical, thermal and flammability properties. Panel properties are compared with state-of-the-art epoxy fiberglass composite panels.

Design, fabrication, and testing of a low frequency MEMS piezoelectromagnetic energy harvester

Science.gov (United States)

Fernandes, Egon; Martin, Blake; Rua, Isabel; Zarabi, Sid; Debéda, Hélène; Nairn, David; Wei, Lan; Salehian, Armaghan

2018-03-01

This paper details a power solution for smart grid applications to replace batteries by harvesting the electromagnetic energy from a current-carrying wire. A MEMS piezoelectromagnetic energy harvester has been fabricated using PZT screen-printing technology with a centrally-supported meandering geometry. The energy harvesting device employs a symmetric geometry to increase its power output by reducing the effects of the torsional modes and the resultant overall strain nodes in the system subsequently reduce the complexities for the electrode fabrication. The unit is modelled using COMSOL to determine mode shapes and frequency response functions. A 12.7 mm by 14.7 mm unit is fabricated by screen-printing 75 μm-thick PZT on a stainless steel substrate and then experimentally tested to validate the FEA results. Experimentally, the harvester is shown to produce 9 μW from a wire carrying 7 A while operating at a distance of 6.5 mm from the wire. The design of the current work results in a greater normalized power density than other MEMS based piezoelectromagnetic devices and shows great potential relative to larger devices that use bulk or thin film piezoelectrics.

Engineering structure design and fabrication process of small sized China helium-cooled solid breeder test blanket module

International Nuclear Information System (INIS)

Wang Zeming; Chen Lu; Hu Gang

2014-01-01

Preliminary design and analysis for china helium-cooled solid breeder (CHHC-SB) test blanket module (TBM) have been carried out recently. As partial verification that the original size module was reasonable and the development process was feasible, fabrication work of a small sized module was to be carried out targetedly. In this paper, detailed design and structure analysis of small sized TBM was carried out based on preliminary design work, fabrication process and integrated assembly process was proposed, so a fabrication for the trial engineering of TBM was layed successfully. (authors)

Highly Flexible and Efficient Fabric-Based Organic Light-Emitting Devices for Clothing-Shaped Wearable Displays.

Science.gov (United States)

Choi, Seungyeop; Kwon, Seonil; Kim, Hyuncheol; Kim, Woohyun; Kwon, Jung Hyun; Lim, Myung Sub; Lee, Ho Seung; Choi, Kyung Cheol

2017-07-25

Recently, the role of clothing has evolved from merely body protection, maintaining the body temperature, and fashion, to advanced functions such as various types of information delivery, communication, and even augmented reality. With a wireless internet connection, the integration of circuits and sensors, and a portable power supply, clothes become a novel electronic device. Currently, the information display is the most intuitive interface using visualized communication methods and the simultaneous concurrent processing of inputs and outputs between a wearer and functional clothes. The important aspect in this case is to maintain the characteristic softness of the fabrics even when electronic devices are added to the flexible clothes. Silicone-based light-emitting diode (LED) jackets, shirts, and stage costumes have started to appear, but the intrinsic stiffness of inorganic semiconductors causes wearers to feel discomfort; thus, it is difficult to use such devices for everyday purposes. To address this problem, a method of fabricating a thin and flexible emitting fabric utilizing organic light-emitting diodes (OLEDs) was developed in this work. Its flexibility was evaluated, and an analysis of its mechanical bending characteristics and tests of its long-term reliability were carried out.

Modeling, Fabrication and Testing of a Customizable Micromachined Hotplate for Sensor Applications.

Science.gov (United States)

Tommasi, Alessio; Cocuzza, Matteo; Perrone, Denis; Pirri, Candido Fabrizio; Mosca, Roberto; Villani, Marco; Delmonte, Nicola; Zappettini, Andrea; Calestani, Davide; Marasso, Simone Luigi

2016-12-30

In the sensors field the active sensing material frequently needs a controlled temperature in order to work properly. In microsystems technology, micro-machined hotplates represent a platform consisting of a thin suspended membrane where the sensing material can be deposited, usually integrating electrical stimuli and temperature readout. The micro-hotplate ensures a series of advantages such as miniaturized size, fast response, high sensitivity, low power consumption and selectivity for chemical sensing. This work compares the coplanar and the buried approach for the micro-hotplate heaters design with the aim to optimize the fabrication process and to propose a guideline for the choice of the suitable design with respect to the applications. In particular, robust Finite Element Method (FEM) models are set up in order to predict the electrical and thermal behavior of the micro-hotplates. The multiphysics approach used for the simulation allows to match as close as possible the actual device to the predictive model: geometries, materials, physics have been carefully linked to the fabricated devices to obtain the best possible accuracy. The materials involved in the fabrication process are accurately selected in order to improve the yield of the process and the performance of the devices. The fabricated micro-hotplates are able to warm the active region up to 400 °C (with a corresponding power consumption equal to 250 mW @ 400 °C) with a uniform temperature distribution in the buried micro-hotplate and a controlled temperature gradient in the coplanar one. A response time of about 70 ms was obtained on the virtual model, which perfectly agrees with the one measured on the fabricated device. Besides morphological, electrical and thermal characterizations, this work includes reliability tests in static and dynamic modes.

Modeling, Fabrication and Testing of a Customizable Micromachined Hotplate for Sensor Applications

Directory of Open Access Journals (Sweden)

Alessio Tommasi

2016-12-01

Full Text Available In the sensors field the active sensing material frequently needs a controlled temperature in order to work properly. In microsystems technology, micro-machined hotplates represent a platform consisting of a thin suspended membrane where the sensing material can be deposited, usually integrating electrical stimuli and temperature readout. The micro-hotplate ensures a series of advantages such as miniaturized size, fast response, high sensitivity, low power consumption and selectivity for chemical sensing. This work compares the coplanar and the buried approach for the micro-hotplate heaters design with the aim to optimize the fabrication process and to propose a guideline for the choice of the suitable design with respect to the applications. In particular, robust Finite Element Method (FEM models are set up in order to predict the electrical and thermal behavior of the micro-hotplates. The multiphysics approach used for the simulation allows to match as close as possible the actual device to the predictive model: geometries, materials, physics have been carefully linked to the fabricated devices to obtain the best possible accuracy. The materials involved in the fabrication process are accurately selected in order to improve the yield of the process and the performance of the devices. The fabricated micro-hotplates are able to warm the active region up to 400 °C (with a corresponding power consumption equal to 250 mW @ 400 °C with a uniform temperature distribution in the buried micro-hotplate and a controlled temperature gradient in the coplanar one. A response time of about 70 ms was obtained on the virtual model, which perfectly agrees with the one measured on the fabricated device. Besides morphological, electrical and thermal characterizations, this work includes reliability tests in static and dynamic modes.

Facile fabrication of a superhydrophobic fabric with mechanical stability and easy-repairability.

Science.gov (United States)

Zhu, Xiaotao; Zhang, Zhaozhu; Yang, Jin; Xu, Xianghui; Men, Xuehu; Zhou, Xiaoyan

2012-08-15

The poor mechanical stability of superhydrophobic fabrics severely hindered their use in practical applications. Herein, to address this problem, we fabricated a superhydrophobic fabric with both mechanical stability and easy-repairability by a simple method. The mechanical durability of the obtained superhydrophobic fabric was evaluated by finger touching and abrasion with sandpaper. The results show that rough surface textures of the fabric were retained, and the fabric surface still exhibited superhydrophobicity after tests. More importantly, when the fabric lost its superhydrophobicity after a long-time abrasion, it can be easily rendered with superhydrophobicity once more by a regeneration process. Copyright © 2012 Elsevier Inc. All rights reserved.

Tritium Systems Test Assembly: design for major device fabrication review

International Nuclear Information System (INIS)

Anderson, J.L.; Sherman, R.H.

1977-06-01

This document has been prepared for the Major Device Fabrication Review for the Tritium Systems Test Assembly (TSTA). The TSTA is dedicated to the development, demonstration, and interfacing of technologies related to the deuterium-tritium fuel cycle for fusion reactor systems. The principal objectives for TSTA are: (a) demonstrate the fuel cycle for fusion reactor systems; (b) develop test and qualify equipment for tritium service in the fusion program; (c) develop and test environmental and personnel protective systems; (d) evaluate long-term reliability of components; (e) demonstrate long-term safe handling of tritium with no major releases or incidents; and (f) investigate and evaluate the response of the fuel cycle and environmental packages to normal, off-normal, and emergency situations. This document presents the current status of a conceptual design and cost estimate for TSTA. The total cost to design, construct, and operate TSTA through FY-1981 is estimated to be approximately $12.2 M

Design, fabrication and performance tests for a polymer-based flexible flat heat pipe

International Nuclear Information System (INIS)

Hsieh, Shou-Shing; Yang, Ya-Ru

2013-01-01

Highlights: ► Fabrication of a polymer-based flexible flat heat pipe. ► Bending angle of 15° will lead to a better thermal performance of the system. ► Powers higher than 12.67 W can be transferred/delivered. - Abstract: In this paper, we report on the novel design, fabrication and performance tests for a polymer-based flexible flat heat pipe (FHP) with a bending angle in the range of 15–90°. Each heat pipe is 4 mm thick, 20 mm wide and 80 mm long, with two layers of No. 250 copper mesh as the wicking material. A copper/silicone rubber hybrid structure is designed and fabricated to achieve the flexibility of the heat pipe. Thermal characteristics are measured and studied for de-ionized water under different working conditions. Experimental results reveal that a bending angle of 15° on the vertical plane has a better thermal performance than those of heat pipes with/without bending. In addition, a higher power of 12.67 W can be transferred/delivered

Split-cross-bridge resistor for testing for proper fabrication of integrated circuits

Science.gov (United States)

Buehler, M. G. (Inventor)

1985-01-01

An electrical testing structure and method is described whereby a test structure is fabricated on a large scale integrated circuit wafer along with the circuit components and has a van der Pauw cross resistor in conjunction with a bridge resistor and a split bridge resistor, the latter having two channels each a line width wide, corresponding to the line width of the wafer circuit components, and with the two channels separated by a space equal to the line spacing of the wafer circuit components. The testing structure has associated voltage and current contact pads arranged in a two by four array for conveniently passing currents through the test structure and measuring voltages at appropriate points to calculate the sheet resistance, line width, line spacing, and line pitch of the circuit components on the wafer electrically.

Shield fabrication development of ITER primary wall modules by powder HIP. ITER task T216-Subtask 3E1

International Nuclear Information System (INIS)

Lind, A.

1997-12-01

A research and development program for the blanket shield in the International Thermonuclear Experimental Reactor (ITER) has been implemented to provide input for the design and manufacture of full scale production components. It comprises fabrication and testing of mock-ups and prototype modules. The design, materials, manufacture, examination, testing and inspection of the mock-ups representing future full scale production modules. This work applies to the development of a shield block fabrication method by Hot Isostatic Pressing (HIP) starting from a gas atomised powder and pre-fabricated cooling tube galleries. The size of the block is 1250 x 650 x 250 mm and the weight is about 1400 kg. Examination and testing of the block was performed to determine properties, achieved fabrication tolerances, and quality of bonding. It is concluded that the today's powder HIP route gives a 316 LN IG material with mechanical properties which fulfills the ITER material specification requirements and a fully dense block which is easy to examine with ultrasonic methods. The joints between tubes and matrix are excellent. In order to achieve and maintain accuracy in positioning of the tubes during fabrication improvements of the standard fabrication route have been identified, such as the positioning of tubes during welding, the powder particle distribution and the powder filling procedure. Modification of the actual HIP cycle may also be required

Shield fabrication development of ITER primary wall modules by powder HIP. ITER task T216-Subtask 3E1

Energy Technology Data Exchange (ETDEWEB)

Lind, A

1997-12-01

A research and development program for the blanket shield in the International Thermonuclear Experimental Reactor (ITER) has been implemented to provide input for the design and manufacture of full scale production components. It comprises fabrication and testing of mock-ups and prototype modules. The design, materials, manufacture, examination, testing and inspection of the mock-ups representing future full scale production modules. This work applies to the development of a shield block fabrication method by Hot Isostatic Pressing (HIP) starting from a gas atomised powder and pre-fabricated cooling tube galleries. The size of the block is 1250 x 650 x 250 mm and the weight is about 1400 kg. Examination and testing of the block was performed to determine properties, achieved fabrication tolerances, and quality of bonding. It is concluded that the today`s powder HIP route gives a 316 LN IG material with mechanical properties which fulfills the ITER material specification requirements and a fully dense block which is easy to examine with ultrasonic methods. The joints between tubes and matrix are excellent. In order to achieve and maintain accuracy in positioning of the tubes during fabrication improvements of the standard fabrication route have been identified, such as the positioning of tubes during welding, the powder particle distribution and the powder filling procedure. Modification of the actual HIP cycle may also be required

ITER Central Solenoid Module Fabrication

Energy Technology Data Exchange (ETDEWEB)

Smith, John [General Atomics, San Diego, CA (United States)

2016-09-23

The fabrication of the modules for the ITER Central Solenoid (CS) has started in a dedicated production facility located in Poway, California, USA. The necessary tools have been designed, built, installed, and tested in the facility to enable the start of production. The current schedule has first module fabrication completed in 2017, followed by testing and subsequent shipment to ITER. The Central Solenoid is a key component of the ITER tokamak providing the inductive voltage to initiate and sustain the plasma current and to position and shape the plasma. The design of the CS has been a collaborative effort between the US ITER Project Office (US ITER), the international ITER Organization (IO) and General Atomics (GA). GA’s responsibility includes: completing the fabrication design, developing and qualifying the fabrication processes and tools, and then completing the fabrication of the seven 110 tonne CS modules. The modules will be shipped separately to the ITER site, and then stacked and aligned in the Assembly Hall prior to insertion in the core of the ITER tokamak. A dedicated facility in Poway, California, USA has been established by GA to complete the fabrication of the seven modules. Infrastructure improvements included thick reinforced concrete floors, a diesel generator for backup power, along with, cranes for moving the tooling within the facility. The fabrication process for a single module requires approximately 22 months followed by five months of testing, which includes preliminary electrical testing followed by high current (48.5 kA) tests at 4.7K. The production of the seven modules is completed in a parallel fashion through ten process stations. The process stations have been designed and built with most stations having completed testing and qualification for carrying out the required fabrication processes. The final qualification step for each process station is achieved by the successful production of a prototype coil. Fabrication of the first

Cooperative program for design, fabrication, and testing of graphite/epoxy composite helicopter shafting

Science.gov (United States)

Wright, C. C.; Baker, D. J.; Corvelli, N.; Thurston, L.; Clary, R.; Illg, W.

1971-01-01

The fabrication of UH-1 helicopter tail rotor drive shafts from graphite/epoxy composite materials is discussed. Procedures for eliminating wrinkles caused by lack of precure compaction are described. The development of the adhesive bond between aluminum end couplings and the composite tube is analyzed. Performance tests to validate the superiority of the composite materials are reported.

ENSTAR detector: fabrication and test measurement

International Nuclear Information System (INIS)

Shukla, P.; Jha, V.; Roy, B.J.; Chatterjee, A.; Machner, H.; Biswas, P.K.; Guha, S.; Jawale, S.B.; Panse, H.B.; Balasubramanian, R.

2003-07-01

A large acceptance plastic scintillator detector ENSTAR has been designed and built at BARC, Mumbai. The detector will be used for studies of a new type of nuclear matter- the η-mesic nucleus, at the multi-GeV hadron facility COSY (COoler SYnchrotron), Juelich, Germany. The ENSTAR design has been optimized for detecting decay products of eta-nucleus bound state (η-mesic nucleus), namely protons and pions. However, it can also be used in other experiments whereever missing mass determination in a reaction has to be done in coincidence with decay products. The detector is made of plastic scintillators arranged in three concentric cylindrical layers. These layers will be used to generate ΔE - E spectra for particle identification and total energy information for the stopped particles. Each layer is sub-divided into a number of pieces to obtain θ and φ information. The scintillator read-out is made through state-of-the-art fiber optic technique. The present report describes fabrication details such as machining the scintillators, polishing the scintillators and the fibers and coupling the fibers with scintillators and photomultiplier tubes. Test measurements have been performed with proton beam from the COSY accelerator at Juelich, the results of which are reported. (author)

Dynamic correction of the laser beam coordinate in fabrication of large-sized diffractive elements for testing aspherical mirrors

Science.gov (United States)

Shimansky, R. V.; Poleshchuk, A. G.; Korolkov, V. P.; Cherkashin, V. V.

2017-05-01

This paper presents a method of improving the accuracy of a circular laser system in fabrication of large-diameter diffractive optical elements by means of a polar coordinate system and the results of their use. An algorithm for correcting positioning errors of a circular laser writing system developed at the Institute of Automation and Electrometry, SB RAS, is proposed and tested. Highprecision synthesized holograms fabricated by this method and the results of using these elements for testing the 6.5 m diameter aspheric mirror of the James Webb space telescope (JWST) are described..

Fabrication of uranium-plutonium mixed nitride fuel pins (88F-5A) for first irradiation test at JMTR

International Nuclear Information System (INIS)

Suzuki, Yasufumi; Iwai, Takashi; Arai, Yasuo; Sasayama, Tatsuo; Shiozawa, Ken-ichi; Ohmichi, Toshihiko; Handa, Muneo

1990-07-01

A couple of uranium-plutonium mixed nitride fuel pins was fabricated for the first irradiation tests at JMTR for the purpose of understanding the irradiation behavior and establishing the feasibility of nitride fuels as advanced FBR fuels. The one of the pins was fitted with thermocouples in order to observe the central fuel temperature. In this report, the fabrication procedure of the pins such as pin design, fuel pellet fabrication and characterizations, welding of fuel pins, and inspection of pins are described, together with the outline of the new TIG welder installed recently. (author)

Fabrication and Testing of Thermoelectric CMOS-MEMS Microgenerators with CNCs Film

Directory of Open Access Journals (Sweden)

Yu-Wei Chen

2018-06-01

Full Text Available Manufacturing and testing of a TMG (thermoelectric microgenerator with CNCs (carbon nanocapsules film fabricated utilizing a CMOS (complementary metal oxide semiconductor technology are investigated. The microgenerator includes a CNCs layer, thermopiles, and thermometers. CNCs, a heat absorbing material, are coated on the microgenerator, so that the TD (temperature difference of HP (hot part and CP (cold part in the thermopiles increases, resulting in an enhancement of the microgenerator OP (output power. Thermometers fabricated in the microgenerator are employed to detect the HP and CP temperature in thermopiles. In order to enhance thermopiles’ TD, the HP in thermopiles was manufactured as suspension structures isolating heat dissipation, and the CP in thermopiles was made on a silicon substrate to increase the heat sink. Experiments showed that the microgenerator OV (output voltage was 3.3 mV and its output power was 125 pW at TD 3 K. Voltage and power factors of TMG were 0.71 mV/K/mm2 and 9.04 pW/K2/mm2, respectively.

Scaling up the Fabrication of Mechanically-Robust Carbon Nanofiber Foams

Directory of Open Access Journals (Sweden)

William Curtin

2016-02-01

Full Text Available This work aimed to identify and address the main challenges associated with fabricating large samples of carbon foams composed of interwoven networks of carbon nanofibers. Solutions to two difficulties related with the process of fabricating carbon foams, maximum foam size and catalyst cost, were developed. First, a simple physical method was invented to scale-up the constrained formation of fibrous nanostructures process (CoFFiN to fabricate relatively large foams. Specifically, a gas deflector system capable of maintaining conditions supportive of carbon nanofiber foam growth throughout a relatively large mold was developed. ANSYS CFX models were used to simulate the gas flow paths with and without deflectors; the data generated proved to be a very useful tool for the deflector design. Second, a simple method for selectively leaching the Pd catalyst material trapped in the foam during growth was successfully tested. Multiple techniques, including scanning electron microscopy, surface area measurements, and mechanical testing, were employed to characterize the foams generated in this study. All results confirmed that the larger foam samples preserve the basic characteristics: their interwoven nanofiber microstructure forms a low-density tridimensional solid with viscoelastic behavior. Fiber growth mechanisms are also discussed. Larger samples of mechanically-robust carbon nanofiber foams will enable the use of these materials as strain sensors, shock absorbers, selective absorbents for environmental remediation and electrodes for energy storage devices, among other applications.

Dissolvable microneedle fabrication using piezoelectric dispensing technology.

Science.gov (United States)

Allen, Evin A; O'Mahony, Conor; Cronin, Michael; O'Mahony, Thomas; Moore, Anne C; Crean, Abina M

2016-03-16

Dissolvable microneedle (DMN) patches are novel dosage forms for the percutaneous delivery of vaccines. DMN are routinely fabricated by dispensing liquid formulations into microneedle-shaped moulds. The liquid formulation within the mould is then dried to create dissolvable vaccine-loaded microneedles. The precision of the dispensing process is critical to the control of formulation volume loaded into each dissolvable microneedle structure. The dispensing process employed must maintain vaccine integrity. Wetting of mould surfaces by the dispensed formulation is also an important consideration for the fabrication of sharp-tipped DMN. Sharp-tipped DMN are essential for ease of percutaneous administration. In this paper, we demonstrate the ability of a piezoelectric dispensing system to dispense picolitre formulation volumes into PDMS moulds enabling the fabrication of bilayer DMN. The influence of formulation components (trehalose and polyvinyl alcohol (PVA) content) and piezoelectric actuation parameters (voltage, frequency and back pressure) on drop formation is described. The biological integrity of a seasonal influenza vaccine following dispensing was investigated and maintained voltage settings of 30 V but undermined at higher settings, 50 and 80 V. The results demonstrate the capability of piezoelectric dispensing technology to precisely fabricate bilayer DMN. They also highlight the importance of identifying formulation and actuation parameters to ensure controlled droplet formulation and vaccine stabilisation. Copyright © 2015 Elsevier B.V. All rights reserved.

Flight service evaluation of composite components on the Bell Helicopter model 206L: Design, fabrication and testing

Science.gov (United States)

Zinberg, H.

1982-01-01

The design, fabrication, and testing phases of a program to obtain long term flight service experience on representative helicopter airframe structural components operating in typical commercial environments are described. The aircraft chosen is the Bell Helicopter Model 206L. The structural components are the forward fairing, litter door, baggage door, and vertical fin. The advanced composite components were designed to replace the production parts in the field and were certified by the FAA to be operable through the full flight envelope of the 206L. A description of the fabrication process that was used for each of the components is given. Static failing load tests on all components were done. In addition fatigue tests were run on four specimens that simulated the attachment of the vertical fin to the helicopter's tail boom.

SU-C-213-07: Fabrication and Testing of a 3D-Printed Small Animal Rectal Cooling Device to Evaluate Local Hypothermia as a Radioprotector During Prostate SBRT

Energy Technology Data Exchange (ETDEWEB)

Hrycushko, B; Chopra, R; Futch, C; Bing, C; Wodzak, M; Stojadinovic, S; Jiang, S; Medin, P [UT Southwestern Medical Center, Dallas, TX (United States)

2015-06-15

Purpose: The protective effects of induced or even accidental hypothermia on the human body are widespread with several medical uses currently under active research. In vitro experiments using human cell lines have shown hypothermia provides a radioprotective effect that becomes more pronounced at large, single-fraction doses common to SBRT treatments. Relevant to prostate SBRT, this work details the fabrication and testing of a 3D-printed cooling device to facilitate the investigation of the radioprotective effect of local hypothermia on the rat rectum. Methods: A 3cm long, two-channel rectal cooling device was designed in SOLIDWORKS CAD for 3D printing. The water intake nozzle is connected to a 1mm diameter brass pipe from which water flows and circulates back around to the exit nozzle. Both nozzles are connected by plastic tubing to a water chiller pump. Following leak-proof testing, fiber optic temperature probes were used to evaluate the temperature over time when placed adjacent to the cooling device within a rat rectum. MRI thermometry characterized the relative temperature distribution in concentric ROIs surrounding the probe. CBCT images from a small-animal irradiator were evaluated for imaging artifacts which could affect Monte Carlo dose calculations during treatment planning. Results: The rectal temperature adjacent to the cooling device decreased from body temperature (37°C) to 15°C in 10–20 minutes from device insertion. Rectal temperature was maintained at 15±3°C during active cooling. MRI thermometry tests revealed a steep temperature gradient with increasing distance from the cooling device, with the desired temperature range maintained within the surrounding few millimeters. Conclusion: A 3D printed rectal cooling device was fabricated for the purpose of inducing local hypothermia in rat rectums. Rectal cooling capabilities were characterized in-vivo to facilitate an investigation of the radioprotective effect of hypothermia for late rectal

SU-C-213-07: Fabrication and Testing of a 3D-Printed Small Animal Rectal Cooling Device to Evaluate Local Hypothermia as a Radioprotector During Prostate SBRT

International Nuclear Information System (INIS)

Hrycushko, B; Chopra, R; Futch, C; Bing, C; Wodzak, M; Stojadinovic, S; Jiang, S; Medin, P

2015-01-01

Purpose: The protective effects of induced or even accidental hypothermia on the human body are widespread with several medical uses currently under active research. In vitro experiments using human cell lines have shown hypothermia provides a radioprotective effect that becomes more pronounced at large, single-fraction doses common to SBRT treatments. Relevant to prostate SBRT, this work details the fabrication and testing of a 3D-printed cooling device to facilitate the investigation of the radioprotective effect of local hypothermia on the rat rectum. Methods: A 3cm long, two-channel rectal cooling device was designed in SOLIDWORKS CAD for 3D printing. The water intake nozzle is connected to a 1mm diameter brass pipe from which water flows and circulates back around to the exit nozzle. Both nozzles are connected by plastic tubing to a water chiller pump. Following leak-proof testing, fiber optic temperature probes were used to evaluate the temperature over time when placed adjacent to the cooling device within a rat rectum. MRI thermometry characterized the relative temperature distribution in concentric ROIs surrounding the probe. CBCT images from a small-animal irradiator were evaluated for imaging artifacts which could affect Monte Carlo dose calculations during treatment planning. Results: The rectal temperature adjacent to the cooling device decreased from body temperature (37°C) to 15°C in 10–20 minutes from device insertion. Rectal temperature was maintained at 15±3°C during active cooling. MRI thermometry tests revealed a steep temperature gradient with increasing distance from the cooling device, with the desired temperature range maintained within the surrounding few millimeters. Conclusion: A 3D printed rectal cooling device was fabricated for the purpose of inducing local hypothermia in rat rectums. Rectal cooling capabilities were characterized in-vivo to facilitate an investigation of the radioprotective effect of hypothermia for late rectal

Development of an innovative plate-type SG for fast breeder reactor. Proposal of the concept and the evaluation of the fabricating method by the test fabrication of the partial model

International Nuclear Information System (INIS)

Nishi, Yoshihisa; Kinoshita, Izumi

2006-01-01

The concept of an innovative plate type SG for the fast reactor fabricated by using the HIP (Hot Isostatic Pressing) method was proposed. The heat transfer plate, which is assembled with rectangular tubes and is fabricated by HIP method, is surrounded by leakage detection spaces. It is possible to apply it to both the pool-type and the loop-type LMFR. In this report, the fabrication technique was studied about the concept for the loop-type LMFR, and the following results were obtained. Hip tests, tensile tests, and structure observation were performed to clarify the suitable HIP condition for the modified 9Cr-1Mo steel. As a result, the optimum condition of 1150 deg C x 1200 kgf/cm 2 x 3 hr was found. Nickel-type solder (BNi-5) and gold-type solder (BAu-4) were selected as a joining material to laminate the heat transfer tube plates. Through the comparison of tensile tests, BAu-4 that showed a more excellent joining performance was selected on the assumption of the margin of 5 mm from the welding line. After buckling load had been clarified, the BAu-4 brazing of the heat transfer tube plates was performed using a hot pressing method. Problems were not observed in the welding of simulated header, and in the fabricating of the partial model of SG. (author)

Explicit Finite Element Modeling of Multilayer Composite Fabric for Gas Turbine Engine Containment Systems, Phase II. Part 2; Ballistic Impact Testing

Science.gov (United States)

Revilock, D. M.; Pereira, J. M.

2009-01-01

This report summarizes the ballistic impact testing that was conducted to provide validation data for the development of numerical models of blade-out events in fabric containment systems. The ballistic impact response of two different fiber materials - Kevlar(TradeName) 49 and Zylon(TradeName) AS (as spun) was studied by firing metal projectiles into dry woven fabric specimens using a gas gun. The shape, mass, orientation, and velocity of the projectile were varied and recorded. In most cases, the tests were designed so the projectile would perforate the specimen, allowing measurement of the energy absorbed by the fabric. The results for both Zylon and Kevlar presented here represent a useful set of data for the purposes of establishing and validating numerical models to predict the response of fabrics under conditions that simulate those of a jet engine blade-release situation. In addition, some useful empirical observations were made regarding the effects of projectile orientation and the relative performance of the different fabric materials.

Design, fabrication and thermal characterization of a magnetocaloric microcooler

Energy Technology Data Exchange (ETDEWEB)

Kim, S.; Ghirlanda, S.; Adams, C.; Bethala, B.; Sambandam, S.N.; Bhansali, S. [BioMEMS and Microsystems Laboratory, Department of Electrical Engineering, University of South Florida, 4202 E. Fowler Ave., ENB118, Tampa, FL 33620, (United States)

2006-12-11

Magnetocaloric cooling is an alternative, high-efficiency cooling technology. In this paper, we present the design and fabrication of a micromachined magnetocaloric cooler and demonstrate its ability to work in a small magnetic field (<1.2 T) with a cooling test. The cooler was built by fabricating Si microfluidic channels, and it was integrated with a Gd{sub 5}(Si{sub 2}Ge{sub 2}) magnetocaloric refrigeration element. The magnetic properties of the Gd{sub 5}(Si{sub 2}Ge{sub 2}) material were characterized to calculate the magnetic entropy change at different ambient temperatures. Three different methods to integrate the channel layer and the magnetocaloric element were evaluated to test sealing and cooling performance. The cooling tests were performed by providing a magnetic field using an electromagnet. A test jig was constructed between the poles of an electromagnet to maintain a steady temperature during the test. Cooling tests were performed on the magnetocaloric element at ambient temperatures ranging from 258 to 280 K using a magnetic field of 1.2 T. Experimental results showed a maximum temperature change of 7 K on the magnetocaloric element alone at an ambient temperature of 258 K. Cooling tests of the fully integrated coolers were also performed. A solution of anti-freeze fluid (propylene glycol) and water was used as the coolant. The temperature of the working fluid decreased by 4.6 and 9 K for the glass and Si intermediate layers, respectively, confirming that the thermal conductivity of the materials is also an important factor in cooler performance. (Author)

Optimum processing parameters for the fabrication of twill flax fabric-reinforced polypropylene (PP) composites

Science.gov (United States)

Zuhudi, Nurul Zuhairah Mahmud; Minhat, Mulia; Shamsuddin, Mohd Hafizi; Isa, Mohd Dali; Nur, Nurhayati Mohd

2017-12-01

In recent years, natural fabric thermoplastic composites such as flax have received much attention due to its attractive capabilities for structural applications. It is crucial to study the processing of flax fabric materials in order to achieve good quality and cost-effectiveness in fibre reinforced composites. Though flax fabric has been widely utilized for several years in composite applications due to its high strength and abundance in nature, much work has been concentrated on short flax fibre and very little work focused on using flax fabric. The effectiveness of the flax fabric is expected to give higher strength performance due to its structure but the processing needs to be optimised. Flax fabric composites were fabricated using compression moulding due to its simplicity, gives good surface finish and relatively low cost in terms of labour and production. Further, the impregnation of the polymer into the fabric is easier in this process. As the fabric weave structure contributes to the impregnation quality which leads to the overall performance, the processing parameters of consolidation i.e. pressure, time, and weight fraction of fabric were optimized using the Taguchi method. This optimization enhances the consolidation quality of the composite by improving the composite mechanical properties, three main tests were conducted i.e. tensile, flexural and impact test. It is observed that the processing parameter significantly affected the consolidation and quality of composite.

Secure Automated Fabrication: an overview of remote breeder fuel fabrication

International Nuclear Information System (INIS)

Nyman, D.H.; Graham, R.A.

1983-10-01

The Secure Automated Fabrication (SAF) line is an automated, remotely controlled breeder fuel pin fabrication process which is to be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at Hanford and is scheduled for completion in 1984. The SAF line is scheduled for startup in 1987 and will produce mixed uranium-plutonium fuel pins for the Fast Flux Test Facility (FFTF) and the Clinch River Breeder Reactor Plant (CRBRP). The fabrication line and support systems are described

Fabricating 3D figurines with personalized faces.

Science.gov (United States)

Tena, J Rafael; Mahler, Moshe; Beeler, Thabo; Grosse, Max; Hengchin Yeh; Matthews, Iain

2013-01-01

We present a semi-automated system for fabricating figurines with faces that are personalised to the individual likeness of the customer. The efficacy of the system has been demonstrated by commercial deployments at Walt Disney World Resort and Star Wars Celebration VI in Orlando Florida. Although the system is semi automated, human intervention is limited to a few simple tasks to maintain the high throughput and consistent quality required for commercial application. In contrast to existing systems that fabricate custom heads that are assembled to pre-fabricated plastic bodies, our system seamlessly integrates 3D facial data with a predefined figurine body into a unique and continuous object that is fabricated as a single piece. The combination of state-of-the-art 3D capture, modelling, and printing that are the core of our system provide the flexibility to fabricate figurines whose complexity is only limited by the creativity of the designer.

Design, Fabrication, and Shakeout Testing of ATALANTE Dissolver Off-Gas Sorbent-Based Capture System

International Nuclear Information System (INIS)

Walker Jr, Joseph Franklin; Jubin, Robert Thomas; Jordan, Jacob A.; Bruffey, Stephanie H.

2015-01-01

A sorbent-based capture system designed for integration into the existing dissolver off-gas (DOG) treatment system at the ATelier Alpha et Laboratoires pour ANalyses, Transuraniens et Etudes de retraitement (ATALANTE) facility has been successfully designed and fabricated and has undergone shakeout testing. Discussions with personnel from the ATALANTE facility provided guidance that was used for the design. All components for this system were specified, procured, and received on site at Oak Ridge National Laboratory (ORNL). The system was then fabricated and tested at ORNL to verify operation. Shakeout testing resulted in a simplified system. This system should be easily installed into the existing facility and should be straightforward to operate during future experimental testing. All parts were selected to be compatible with ATALANTE power supplies, space requirements, and the existing DOG treatment system. Additionally, the system was demonstrated to meet all of four design requirements. These include (1) a dissolver off-gas flow rate of ?100 L/h (1.67 L/min), (2) an external temperature of ?50°C for all system components placed in the hot cell, (3) a sorbent bed temperature of ~150°C, and (4) a gas temperature of ~150°C upon entry into the sorbent bed. The system will be ready for shipment and installation in the existing DOG treatment system at ATALANTE in FY 2016.

Design and fabrication of the superconducting-magnet system for the Mirror Fusion Test Facility (MFTF-B)

International Nuclear Information System (INIS)

Tatro, R.E.; Wohlwend, J.W.; Kozman, T.A.

1982-01-01

The superconducting magnet system for the Mirror Fusion Test Facility (MFTF-B) consists of 24 magnets; i.e. two pairs of C-shaped Yin-Yang coils, four C-shaped transition coils, four solenoidal axicell coils, and a 12-solenoid central cell. General Dynamics Convair Division has designed all the coils and is responsible for fabricating 20 coils. The two Yin-Yang pairs (four coils) are being fabricated by the Lawrence Livermore National Laboratory. Since MFTF-B is not a magnet development program, but rather a major physics experiment critical to the mirror fusion program, the basic philosophy has been to use proven materials and analytical techniques wherever possible. The transition and axicell coils are currently being analyzed and designed, while fabrication is under way on the solenoid magnets

Fabrication and Testing of the SRF Cavities for the CEBAF 12 GeV Upgrade Prototype Cryomodule Renascence

International Nuclear Information System (INIS)

Charles Reece; Edward Daly; Stephen Manning; Robert Manus; Samuel Morgan; Joseph Ozelis; Larry Turlington

2005-01-01

Twelve seven-cell niobium cavities for the CEBAF 12 GeV upgrade prototype cryomodule Renascence have been fabricated at JLab and tested individually. This set includes four of the ''Low Loss'' (LL) design and eight of the ''High Gradient'' (HG) design. The fabrication strategy was an efficient mix of batch job-shop component machining and in-house EBW, chemistry, and final-step machining to meet mechanical tolerances. Process highlights will be presented. The cavities have been tested at 2.07 K, the intended CEBAF operating temperature. Performance exceeded the tentative design requirement of 19.2 MV/m cw with less than 29 W dynamic heat dissipation. These results, as well as the HOM damping performance will be presented

Fabrication and Testing of the SRF cavities for the CEBAF 12 GeV Upgrade Prototype Cryomodule Renascence

International Nuclear Information System (INIS)

C. E. Reece; E. F. Daly; S. Manning; R. Manus; S. Morgan; J. P. Ozelis; L. Turlington

2005-01-01

Twelve seven-cell niobium cavities for the CEBAF 12 GeV upgrade prototype cryomodule Renascence have been fabricated at JLab and tested individually. This set includes four of the ''Low Loss'' (LL) design and eight of the ''High Gradient'' (HG) design. The fabrication strategy was an efficient mix of batch job-shop component machining and in-house EBW, chemistry, and final-step machining to meet mechanical tolerances. Process highlights will be presented. The cavities have been tested at 2.07 K, the intended CEBAF operating temperature. Performance exceeded the tentative design requirement of 19.2 MV/m CW with less than 29 W dynamic heat dissipation. These results, as well as the HOM damping performance are presented

Design and fabrication of a unique electromechanical machine for long-term fatigue testing

International Nuclear Information System (INIS)

Boling, K.W.

1984-12-01

An electromechanical machine has been designed and fabricated for performing long-term fatigue tests under conditions that simulate those in modern plants. The machine is now commercially available. Its advantages over current electrohydraulic machines are lower initial cost, minimum maintenance requirements, and greater reliability especially when performing long tests. The machine operates in closed-loop fashion by utilizing continuous feedback signals from the specimen extensometer or load cell, it is programmable for testing in strain or load control. The maximum ram rate is 0.056 mm/s (0.134 in./min), maximum ram travel is 102 mm (4 in.) and load capacity is +-44 (+-10 kips). Induction heating controls speciment temperatures to 1000 0 C

Enertech 2-kW high-reliability wind system. Phase II. Fabrication and testing

Energy Technology Data Exchange (ETDEWEB)

Cordes, J A; Johnson, B A

1981-06-01

A high-reliability wind machine rated for 2 kW in a 9 m/s wind has been developed. Activities are summarized that are centered on the fabrication and testing of prototypes of the wind machine. The test results verified that the wind machine met the power output specification and that the variable-pitch rotor effectively controlled the rotor speed for wind speeds up to 50 mph. Three prototypes of the wind machine were shipped to the Rocky Flats test center in September through November of 1979. Work was also performed to reduce the start-up wind speed. The start-up wind speed to the Enertech facility has been reduced to 4.5 m/s.

Design, fabrication, and dynamic testing of a V-groove radiator mechanical development unit

Science.gov (United States)

Petrick, S. Walter; Bard, Steven

1988-01-01

This paper describes the design, fabrication, and dynamic testing of a V-groove radiator development unit. The intended goal was to survive the dynamic environment of the Mars Observer mission. The development unit was designed to achieve a temperature of 80 K with a heat load of about 80 milliwatts. An analysis was performed to predict the thermal performance of the development unit. The radiator with a mass mockup of a Gamma Ray Spectrometer detector, the most massive of the candidate Mars Observer instrument detectors (1.7 Kg), passed vibration and acoustic testing to the Mars Observer requirements in effect at that time.

Fabrication of Robust and Antifouling Superhydrophobic Surfaces via Surface-Initiated Atom Transfer Radical Polymerization.

Science.gov (United States)

Xue, Chao-Hua; Guo, Xiao-Jing; Ma, Jian-Zhong; Jia, Shun-Tian

2015-04-22

Superhydrophobic surfaces were fabricated via surface-initiated atom transfer radical polymerization of fluorinated methacrylates on poly(ethylene terephthalate) (PET) fabrics. The hydrophobicity of the PET fabric was systematically tunable by controlling the polymerization time. The obtained superhydrophobic fabrics showed excellent chemical robustness even after exposure to different chemicals, such as acid, base, salt, acetone, and toluene. Importantly, the fabrics maintained superhydrophobicity after 2500 abrasion cycles, 100 laundering cycles, and long time exposure to UV irradiation. Also, the surface of the superhydrophobic fabrics showed excellent antifouling properties.

Fabrication and characterization of 6Li-enriched Li2TiO3 pebbles for a high Li-burnup irradiation test

International Nuclear Information System (INIS)

Tsuchiya, Kunihiko; Kawamura, Hiroshi

2006-10-01

Lithium titanate (Li 2 TiO 3 ) pebbles are considered to be a candidate material of tritium breeders for fusion reactor from viewpoints of easy tritium release at low temperatures (about 300degC) and chemical stability. In the present study, trial fabrication tests of 6 Li-enriched Li 2 TiO 3 pebbles of 1mm in diameter were carried out by a wet process with a dehydration reaction, and characteristics of the 6 Li-enriched Li 2 TiO 3 pebbles were evaluated for preparation of a high Li-burnup test in a testing reactor. Powder of 96at% 6 Li-enriched Li 2 TiO 3 was prepared by a solid state reaction, and two kinds of 6 Li-enriched Li 2 TiO 3 pebbles, namely un-doped and TiO 2 -doped Li 2 TiO 3 pebbles, were fabricated by the wet process. Based on results of the pebble fabrication tests, two kinds of 6 Li-enriched Li 2 TiO 3 pebbles were successfully fabricated with target values (density: 80-85%T.D., grain size: 2 TiO 3 pebbles was a satisfying value of about 1.05. Contact strength of these pebbles was about 6300MPa, which was almost the same as that of the Li 2 TiO 3 pebbles with natural Li. (author)

Fabrication, inspection, and test plan for the Advanced Test Reactor (ATR) Mixed-Oxide (MOX) fuel irradiation project

International Nuclear Information System (INIS)

Wachs, G.W.

1997-11-01

The Department of Energy (DOE) Fissile Materials Disposition Materials Disposition Program (FMDP) has announced that reactor irradiation of MOX fuel is one of the preferred alternatives for disposal of surplus weapons-usable plutonium (Pu). MOX fuel has been utilized domestically in test reactors and on an experimental basis in a number of Commercial Light Water Reactors (CLWRs). Most of this experience has been with Pu derived from spent low enriched uranium (LEU) fuel, known as reactor grade (RG) Pu. The MOX fuel test will be irradiated in the ATR to provide preliminary data to demonstrate that the unique properties of surplus weapons-derived or weapons-grade (WG) plutonium (Pu) do not compromise the applicability of this MOX experience base. In addition, the test will contribute experience with irradiation of gallium-containing fuel to the data base required for resolution of generic CLWR fuel design issues (ORNL/MD/LTR-76). This Fabrication, Inspection, and Test Plan (FITP) is a level 2 document as defined in the FMDP LWR MOX Fuel Irradiation Test Project Plan (ORNL/MD/LTR-78)

Fabrication and testing of an electrochemical microcell for in situ soft X-ray microspectroscopy measurements

Science.gov (United States)

Gianoncelli, A.; Kaulich, B.; Kiskinova, M.; Mele, C.; Prasciolu, M.; Sgura, I.; Bozzini, B.

2013-03-01

In this paper we report on the fabrication and testing of a novel concept of electrochemical microcell for in-situ soft X-ray microspectroscopy in transmission. The microcell, fabricated by electron-beam lithography, implements an improved electrode design, with optimal current density distribution and minimised ohmic drop, allowing the same three-electrode electrochemical control achievable with traditional cells. Moreover standard electroanalytical measurements, such as cyclic voltammetry, can be routinely performed. As far as the electrolyte is concerned, we selected a room-temperature ionic-liquid. Some of the materials belonging to this class, in addition to a broad range of outstanding electrochemical properties, feature two highlights that are crucial for in situ, soft X-ray transmission work: spinnability, enabling accurate thickness control, and stability to UHV, allowing operation of an open cell in the analysis chamber vacuum (10-6 mbar). The cell can, of course, be used also with non-vacuum stable electrolytes in the sealed version developed in previous work in our group. In this study, the microcell designed, fabricated and tested in situ by applying an anodic polarisation to a Au electrode and following the formation of a distribution of corrosion features. This specific material combination presented in this work does not limit the cell concept, that can implement any electrodic material grown by lithography, any liquid electrolyte and any spinnable solid electrolyte.

Micromachining of commodity plastics by proton beam writing and fabrication of spatial resolution test-chart for neutron radiography

International Nuclear Information System (INIS)

Sakai, T.; Yasuda, R.; Iikura, H.; Nojima, T.; Matsubayashi, M.; Kada, W.; Kohka, M.; Satoh, T.; Ohkubo, T.; Ishii, Y.; Takano, K.

2013-01-01

Proton beam writing is a direct-write technique and a promising method for the micromachining of commodity plastics such as acrylic resins. Herein, we describe the fabrication of microscopic devices made from a relatively thick (∼75 μm) acrylic sheet using proton beam writing. In addition, a software package that converts image pixels into coordinates data was developed, and the successful fabrication of a very fine jigsaw puzzle was achieved. The size of the jigsaw puzzle pieces was 50 × 50 μm. For practical use, a prototype of a line and space test-chart was also successfully fabricated for the determination of spatial resolution in neutron radiography

Printing Outside the Box: Additive Manufacturing Processes for Fabrication of Large Aerospace Structures

Science.gov (United States)

Babai, Majid; Peters, Warren

2015-01-01

To achieve NASA's mission of space exploration, innovative manufacturing processes are being applied to the fabrication of propulsion elements. Liquid rocket engines (LREs) are comprised of a thrust chamber and nozzle extension as illustrated in figure 1 for the J2X upper stage engine. Development of the J2X engine, designed for the Ares I launch vehicle, is currently being incorporated on the Space Launch System. A nozzle extension is attached to the combustion chamber to obtain the expansion ratio needed to increase specific impulse. If the nozzle extension could be printed as one piece using free-form additive manufacturing (AM) processes, rather than the current method of forming welded parts, a considerable time savings could be realized. Not only would this provide a more homogenous microstructure than a welded structure, but could also greatly shorten the overall fabrication time. The main objective of this study is to fabricate test specimens using a pulsed arc source and solid wire as shown in figure 2. The mechanical properties of these specimens will be compared with those fabricated using the powder bed, selective laser melting technology at NASA Marshall Space Flight Center. As printed components become larger, maintaining a constant temperature during the build process becomes critical. This predictive capability will require modeling of the moving heat source as illustrated in figure 3. Predictive understanding of the heat profile will allow a constant temperature to be maintained as a function of height from substrate while printing complex shapes. In addition, to avoid slumping, this will also allow better control of the microstructural development and hence the properties. Figure 4 shows a preliminary comparison of the mechanical properties obtained.

Fabrication of imitative stress corrosion cracking using diffusion bonding for the development of nondestructive testing and evaluations

International Nuclear Information System (INIS)

Yusa, Noritaka; Hashizume, Hidetoshi

2011-01-01

This study reports a method to fabricate imitative stress corrosion cracking suitable for the development of nondestructive testing and evaluation methods. The method is to embed a partially-bonded region, which simulates the characteristics of stress corrosion cracking, inside a material by bonding together surfaces having artificial grooves. Since the sizes of the grooves are smaller than the spatial resolution of nondestructive testing method applied, the material property realized can be regarded as uniform as the actual stress corrosion cracking. The grooves are introduced using mechanical machining, which enables one to control the characteristics of the simulated flaw. Four specimens made of type 316L austenitic stainless steel are fabricated. The method is demonstrated by visual and eddy current examinations. (author)

Observed Changes in As-Fabricated U-10Mo Monolithic Fuel Microstructures After Irradiation in the Advanced Test Reactor

Science.gov (United States)

Keiser, Dennis; Jue, Jan-Fong; Miller, Brandon; Gan, Jian; Robinson, Adam; Madden, James

2017-12-01

A low-enriched uranium U-10Mo monolithic nuclear fuel is being developed by the Material Management and Minimization Program, earlier known as the Reduced Enrichment for Research and Test Reactors Program, for utilization in research and test reactors around the world that currently use high-enriched uranium fuels. As part of this program, reactor experiments are being performed in the Advanced Test Reactor. It must be demonstrated that this fuel type exhibits mechanical integrity, geometric stability, and predictable behavior to high powers and high fission densities in order for it to be a viable fuel for qualification. This paper provides an overview of the microstructures observed at different regions of interest in fuel plates before and after irradiation for fuel samples that have been tested. These fuel plates were fabricated using laboratory-scale fabrication methods. Observations regarding how microstructural changes during irradiation may impact fuel performance are discussed.

Development of a test device to characterize thermal protective performance of fabrics against hot steam and thermal radiation

International Nuclear Information System (INIS)

Su, Yun; Li, Jun

2016-01-01

Steam burns severely threaten the life of firefighters in the course of their fire-ground activities. The aim of this paper was to characterize thermal protective performance of flame-retardant fabrics exposed to hot steam and low-level thermal radiation. An improved testing apparatus based on ASTM F2731-11 was developed in order to simulate the routine fire-ground conditions by controlling steam pressure, flow rate and temperature of steam box. The thermal protective performance of single-layer and multi-layer fabric system with/without an air gap was studied based on the calibrated tester. It was indicated that the new testing apparatus effectively evaluated thermal properties of fabric in hot steam and thermal radiation. Hot steam significantly exacerbated the skin burn injuries while the condensed water on the skin’s surface contributed to cool down the skin tissues during the cooling. Also, the absorbed thermal energy during the exposure and the cooling was mainly determined by the fabric’s configuration, the air gap size, the exposure time and the existence of hot steam. The research provides a effective method to characterize the thermal protection of fabric in complex conditions, which will help in optimization of thermal protection performance of clothing and reduction of steam burn. (paper)

Application of CAD-CAM for Fabrication of Metal-Free Band and Loop Space Maintainer.

Science.gov (United States)

Soni, Harleen Kaur

2017-02-01

An ideal occlusion with proper tooth alignment and fully functional teeth is the ultimate goal of all dental treatments. Premature extraction of deciduous teeth is a common sequeale of untreated dental caries in teeth in which the damage is far beyond repair. Premature extraction might lead to loss of space for the successor tooth, drifting of teeth and loss of arch integrity leading to malocclusion in the permanent teeth. To prevent the space loss, space maintainers are designed and delivered at the time of extraction to allow for development of proper functional occlusion in children till the eruption of the succedaneous permanent tooth. A six-year-old female patient with chronic intra-radicular abscess in upper right first primary molar was treated with extraction followed by the placement of BruxZir zirconia space maintainer. Clinical and radiographic examinations were performed at one and six months. At the end of six months, the patient was completely asymptomatic and there were no visible signs of gingival inflammation and tissue irritation at the site of the space maintainer.

14 CFR 23.605 - Fabrication methods.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Fabrication methods. 23.605 Section 23.605... Fabrication methods. (a) The methods of fabrication used must produce consistently sound structures. If a... fabrication method must be substantiated by a test program. [Doc. No. 4080, 29 FR 17955, Dec. 18, 1964; 30 FR...

Sandia National Laboratories: Fabrication, Testing and Validation

Science.gov (United States)

digital and analog elements. * Cadence Process-Design Kit. Structured ASIC Sandia National Laboratories demonstrate complex multilevel devices such as micro-mass-analysis systems up to 25 microns thick and novel possible to fabricate a wide very large variety of useful devices. Micro-Mass-Analysis Systems Applications

A proposal of ITER vacuum vessel fabrication specification and results of the full-scale partial mock-up test

Energy Technology Data Exchange (ETDEWEB)

Nakahira, Masataka; Takeda, Nobukazu; Onozuka, Masanori [Japan Atomic Energy Agency (Japan); Kakudate, Satoshi [Mitsubishi Heavy Industries, Ltd. (Japan)

2007-07-01

The structure and fabrication methods of the ITER vacuum vessel have been investigated and defined by the ITER international team. However, some of the current specifications are very difficult to be achieved from the manufacturing point of view and will lead to cost increase. In the mock-up fabrication, it is planned to conduct the following items: 1. Feasibility of the Japanese proposed VV structure and fabrication methods and the applicability to the ITER are to be confirmed; 2. Assembly procedure and inspection procedure are to be confirmed; 3. Manufacturing tolerances are to be assessed; 4. Manufacturing schedule is to be assessed. This report summarizes the Japanese proposed specification of the VV mock-up describing differences between the ITER supplied design. General scope of the mock-up fabrication and the detailed dimensions are also shown. In the VV fabrication, several types of weld joint configuration will be used. This report shows the joint configurations proposed by Japan to be used for the inner shell connection, the rib-to-shell connection and outer shell connection, and the housing-to-shell connection, respectively. Non-destructive testing considered to be applied to each joint configuration is also presented. A series of the fabrication and assembly procedures for the mock-up are presented in this report, together with candidates of welding configurations. Finally, the report summarizes the results of mock-up fabrication, including results of nondestructive examination of weld lines, obtained welding deformation and issues revealed from the fabrication experience. (orig.)

Design, Fabrication, and Testing of a Composite Rack Prototype in Support of the Deep Space Habitat Program

Science.gov (United States)

Smith, Russ; Hagen, Richard

2015-01-01

In support of the Deep Space Habitat project a number of composite rack prototypes were developed, designed, fabricated and tested to various extents ( with the International Standard Payload Rack configuration, or crew quarters, as a baseline). This paper focuses specifically on a composite rack prototype with a direct tie in to Space Station hardware. The outlined prototype is an all composite construction, excluding metallic fasteners, washers, and their associated inserts. The rack utilizes braided carbon composite tubing for the frame with the sidewalls, backwall and flooring sections utilizing aircraft grade composite honeycomb sandwich panels. Novel additively manufactured thermoplastic joints and tube inserts were also developed in support of this effort. Joint and tube insert screening tests were conducted at a preliminary level. The screening tests allowed for modification, and enhancement, of the fabrication and design approaches, which will be outlined. The initial joint tests did not include mechanical fasteners. Adhesives were utilized at the joint to composite tube interfaces, along with mechanical fasteners during final fabrication (thus creating a stronger joint than the adhesive only variant). In general the prototype was focused on a potential in-space assembly approach, or kit-of-parts construction concept, which would not necessarily require the inclusion of an adhesive in the joint regions. However, given the tie in to legacy Station hardware (and potential flight loads with imbedded hardware mass loadings), the rack was built as stiff and strong as possible. Preliminary torque down tests were also conducted to determine the feasibility of mounting the composite honeycomb panels to the composite tubing sections via the additively manufactured tube inserts. Additional fastener torque down tests were also conducted with inserts (helicoils) imbedded within the joints. Lessons learned are also included and discussed.

APT target-blanket fabrication development

Energy Technology Data Exchange (ETDEWEB)

Fisher, D.L.

1997-06-13

Concepts for producing tritium in an accelerator were translated into hardware for engineering studies of tritium generation, heat transfer, and effects of proton-neutron flux on materials. Small-scale target- blanket assemblies were fabricated and material samples prepared for these performance tests. Blanket assemblies utilize composite aluminum-lead modules, the two primary materials of the blanket. Several approaches are being investigated to produce large-scale assemblies, developing fabrication and assembly methods for their commercial manufacture. Small-scale target-blanket assemblies, designed and fabricated at the Savannah River Site, were place in Los Alamos Neutron Science Center (LANSCE) for irradiation. They were subjected to neutron flux for nine months during 1996-97. Coincident with this test was the development of production methods for large- scale modules. Increasing module size presented challenges that required new methods to be developed for fabrication and assembly. After development, these methods were demonstrated by fabricating and assembling two production-scale modules.

Fabrication of internally instrumented reactor fuel rods

International Nuclear Information System (INIS)

Schmutz, J.D.; Meservey, R.H.

1975-01-01

Procedures are outlined for fabricating internally instrumented reactor fuel rods while maintaining the original quality assurance level of the rods. Instrumented fuel rods described contain fuel centerline thermocouples, ultrasonic thermometers, and pressure tubes for internal rod gas pressure measurements. Descriptions of the thermocouples and ultrasonic thermometers are also contained

Shock wave fabricated ceramic-metal nozzles

NARCIS (Netherlands)

Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

1999-01-01

Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

Design Modifications, Fabrication and Test of HFDB-03 Racetrack Magnet Wound with Pre-Reacted Nb3Sn Rutherford Cable

International Nuclear Information System (INIS)

Ambrosio, G.; Andreev, N.; Barzi, E.; Bhashyam, S.; Carcagno, R.; Feher, S.; Imbasciati, L.; Lamm, M.; Pischalnikov, Y.; Tartaglia, M.; Tompkins, J.; Zlobin, A.V.

2004-01-01

A 10 T racetrack magnet (HFDB-03) wound with pre-reacted Nb3Sn Rutherford cable has been fabricated and tested at Fermilab. This magnet is the third one in a proof-of-principle series for the use of the React-and-Wind technology in common-coil dipole magnets for future accelerators. It consists of two flat racetrack coils (28 turns each) separated by 5 mm. The maximum field on the coil, at the short sample limit of 16530 A, is 10 tesla. The cable has 41 strands with 0.7 mm diameter and the minimum bend radius in the magnet ends is 90 mm. The predecessor of this magnet (HFDB-02) reached 78 % of the short sample limit at 7.7 T. The mechanical design was improved and the fabrication procedure was slightly modified in order to address possible causes of limitation. In this paper we present the mechanical design and analysis of HFDB-03, the modifications to the fabrication procedure and the test results

Superhydrophilicity of a nanofiber-covered aluminum surface fabricated via pyrophosphoric acid anodizing

Science.gov (United States)

Nakajima, Daiki; Kikuchi, Tatsuya; Natsui, Shungo; Suzuki, Ryosuke O.

2016-12-01

A superhydrophilic aluminum surface covered by numerous alumina nanofibers was fabricated via pyrophosphoric acid anodizing. High-density anodic alumina nanofibers grow on the bottom of a honeycomb oxide via anodizing in concentrated pyrophosphoric acid. The water contact angle on the nanofiber-covered aluminum surface decreased with time after a 4 μL droplet was placed on the surface, and a superhydrophilic behavior with a contact angle measuring 2.2° was observed within 2 s; this contact angle is considerably lower than those observed for electropolished and porous alumina-covered aluminum surfaces. There was no dependence of the superhydrophilicity on the density of alumina nanofibers fabricated via different constant voltage anodizing conditions. The superhydrophilic property of the surface covered by anodic alumina nanofibers was maintained during an exposure test for 359 h. The quick-drying and snow-sliding behaviors of the superhydrophilic aluminum covered with anodic alumina nanofibers were demonstrated.

Design, fabrication and cold tests of a super ferric octupole corrector for the LHC

International Nuclear Information System (INIS)

Garcia-Tabares, L.; Calero, J.; Laurent, G.; Russenschuck, S.; Siegel, N.; Traveria, M.; Aguirre, P.; Etxeandia, J.; Garcia, J.

1996-01-01

In the corrections scheme of the LHC it is planed to install octupole corrector magnets in the short straight section of the lattice. Initially these correctors were distributed windings on the cold bore tube nested in the tuning quadrupoles. The latter being suppressed a new compact super ferric design was chosen for the octupole prototype, suitable for a two-in-one configuration. This prototype was designed by CERN and CEDEX/Spain, built at INDAR/Spain and tested at CEDEX. The paper reports on the design of the prototype, describes the fabrication and assembly and presents the measurement results. Special interest has been taken to design a simple and compact magnet, easy to fabricate and training free below nominal field. First results show the feasibility of the solution wich will be finally confirmed by magnetic measurement. (Author) 4 refs

Design and fabrication of test apparatuses for investigation on corrosivity of aqueous molybdate solution for structural materials

International Nuclear Information System (INIS)

Ishikawa, Koji; Inaba, Yoshitomo; Tsuchiya, Kunihiko

2010-02-01

In the solution irradiation method, which is proposed as new 99 Mo production method, the molybdate solution of an irradiation target flows in a capsule. However, the compatibility between the flowing aqueous molybdate solution and the structural materials of capsules and pipes was not clear. Therefore, test apparatuses for the investigation of the compatibility were designed and fabricated. Preliminary tests with the test apparatuses were also carried out, and it was confirmed that planed tests could be carried out. (author)

Current Research on Containment Technologies for Verification Activities: Advanced Tools for Maintaining Continuity of Knowledge

International Nuclear Information System (INIS)

Smartt, H.; Kuhn, M.; Krementz, D.

2015-01-01

The U.S. National Nuclear Security Administration (NNSA) Office of Non-proliferation and Verification Research and Development currently funds research on advanced containment technologies to support Continuity of Knowledge (CoK) objectives for verification regimes. One effort in this area is the Advanced Tools for Maintaining Continuity of Knowledge (ATCK) project. Recognizing that CoK assurances must withstand potential threats from sophisticated adversaries, and that containment options must therefore keep pace with technology advances, the NNSA research and development on advanced containment tools is an important investment. The two ATCK efforts underway at present address the technical containment requirements for securing access points (loop seals) and protecting defined volumes. Multiple U.S. national laboratories are supporting this project: Sandia National Laboratories (SNL), Savannah River National Laboratory (SRNL), and Oak Ridge National Laboratory (ORNL). SNL and SRNL are developing the ''Ceramic Seal,'' an active loop seal that integrates multiple advanced security capabilities and improved efficiency housed within a small-volume ceramic body. The development includes an associated handheld reader and interface software. Currently at the prototype stage, the Ceramic Seal will undergo a series of tests to determine operational readiness. It will be field tested in a representative verification trial in 2016. ORNL is developing the Whole Volume Containment Seal (WCS), a flexible conductive fabric capable of enclosing various sizes and shapes of monitored items. The WCS includes a distributed impedance measurement system for imaging the fabric surface area and passive tamper-indicating features such as permanent-staining conductive ink. With the expected technology advances from the Ceramic Seal and WCS, the ATCK project takes significant steps in advancing containment technologies to help maintain CoK for various verification

Simple process to fabricate nitride alloy powders

International Nuclear Information System (INIS)

Yang, Jae Ho; Kim, Dong-Joo; Kim, Keon Sik; Rhee, Young Woo; Oh, Jang-Soo; Kim, Jong Hun; Koo, Yang Hyun

2013-01-01

alloy powders were obtained. Two types of the simple thermal treatment procedures were tested to fabricate nitride powders. First, the procedure is a direct nitriding process in which the metal powders were annealed at 1000 deg. C under nitrogen gas and then further annealed at 1500 deg. C under hydrogen containing Ar gas atmosphere. It was revealed that the particles were fragmented to smaller particles during the annealing. The XRD results showed that the uranium metal converted to UN 2 phase during the annealing at 1000 deg. C and then decomposed to UN phase during the further annealing at 1500 deg. C. Observed fragmentation and cracking of particles were caused by sequential volume changes of expansion and contraction which were accompanied by the formation and decomposition of uranium nitrides. Although uranium nitride powders were successfully fabricated during the simple nitriding process, it seems that milling of the obtained powder might be necessary to fabricate sintered nitride fuel pellets. In order to fabricate finer nitride powders, a nitriding procedure has been modified. In the modified process, the particles were heat-treated at 250 deg. C in H 2 before nitriding. The addition of a hydriding step was effective in obtaining fine uranium nitride powder. In the case of U-10 wt% Zr-alloy, however, only a few large cracks were developed on the particle surface and the particle maintained its size. This result reveals that hydriding and nitriding kinetics or mechanisms of U-10 wt% Zr alloy are quite different from those of U metal

Quick look of first VEGA test and fabrication study of thoria components

International Nuclear Information System (INIS)

Nakamura, Takehiko; Hidaka, Akihide; Kudo, Tamotsu; Hayashida, Retsu; Ohtomo, Takashi; Nakamura, Jinichi; Uetsuka, Hiroshi

2000-01-01

The first fission product release test VEGA-1 was conducted on September 9, 1999 in the Reactor Fuel Examination Facility (RFEF) of JAERI Tokai using two PWR pellets at burnup of 47 GWd/tU. The fuel pellet of about 10g without cladding tube was heated up to 2500degC for 10min in an inert helium atmosphere at 0.1 MPa, following two other plateaus at 1727degC (20min) and 2027degC (20min). The release of radioactive fission products was on-line measured by 4 gamma sensors watching at the fuel in a furnace, at trapped aerosols in filters, at a condenser, and at noble gases in a charcoal trap. Gamma intensity of the fuel, which was dominated by Cs-134 and Cs-137, started to decrease, when the furnace temperature started to rise to the first plateau of 1727degC from a conditioning stage at 1350degC. Following the decease, the intensity at the filters, which was located about 2.5 m downstream of the furnace following thermal gradient tubes (TGTs) to collect the aerosols, started to increase. At about the same time, the counting rate on Kr-85 at the charcoal trap at -60degC started to rise. Preliminary releases of Cs-134, Cs-137, and Ru-106, etc. were estimated from changes of gamma-ray spectrum before/after the heating test. Total releases of the nuclides, however, will be evaluated later, by comprehensive off-line measurement of the apparatus, e.g. gamma scanning, leaching and gamma spectroscopy of pipes, the TGTs, and the filters. Development of thoria components in the VEGA furnace has been progressing for the use in high temperature tests under oxidizing atmosphere. Three kinds of slip casting techniques, i.e. centrifugal casting, drain casting and solid casting, were successfully applied to fabricate inner tubes, crucibles and caps, respectively. Calcination of the thoria powder was conducted to optimize slip characteristics for casting and sintering. Fabrication of test pieces has finished, expecting for two to four sets of the components being ready for heating

Study on Single-yarn Pullout Test of Ballistic Resistant Fabric under Different Preloads

Science.gov (United States)

Fang, Q. C.; Lei, Z. K.; Y Qin, F.; Li, W. K.; Bai, R. X.

2017-12-01

During bullet penetrating fabric, the pull-out force of yarn in fabric is related to the impact resistance of fabric when the yarn is pulled out from the fabric. The complex uncrimping and friction slip behavior occur during the yarn pullout process, which is critical to learn the impact resistance of fabric. Based on digital image correlation technique, the deformation behavior of Kevlar 49 fabric subjected to preload during the single-yarn pullout process was studied in this paper. The pullout force and displacement curve shows a straight rise and an oscillated decrease. In the linear rise stage, the yarn uncrimping causes a static friction effect. The maximum of the pullout force is not linearly increased with the preload. In the oscillating descending stage, the local descent of the pullout force indicates that the yarn end is gradually withdrawn from the fabric, and the local rise indicates that the yarn end moves to the next weft/warp interaction until the yarn is completely pulled out. The shear deformation of fabric corresponds to the single-yarn pullout process.

Investigation on mechanical properties of basalt composite fabrics (experiment study)

Science.gov (United States)

Talebi Mazraehshahi, H.; Zamani, H.

2010-06-01

To fully appreciate the role and application of composite materials to structures, correct understanding of mechanical behaviors required for selection of optimum material. Fabric reinforced composites are composed of a matrix that is reinforced with pliable fabric, glass fabric is most popular reinforcement for different application specially in aircraft structure, although other fabric material are also used. At this study new fabric material called basalt with epoxy resin introduced and mechanical behaviors of this material investigated from view point of testing. For this study two type of fabric with different thickness used. Comparison between this composite reinforcement with popular reinforcement as carbon, glass, kevlar performed. To determine mechanical properties of epoxy based basalt fabric following test procedure performed : 1). Tensile testing according to ASTM D3039 in 0° and 90° direction to find ultimate strength in tension and shear, modulus of elasticity, elangation and ultimate strain. 2). Compression testing according to EN 2850 ultimate compression strength and maximum deformation under compression loading. 3). Shear testing according to ASTM D3518-94 to find in plane shear response of polymer matrix composites materials. 4). Predict flexural properties of sandwich construction which manufactured from basalt facing with PVC foam core according to ASTM C393-94. Material strength properties must be based on enough tests of material to meet the test procedure specifications [1]. For this reason six specimens were manufactured for testing and the tests were performed on them using an INSTRON machine model 5582. In the study, the effect of percent of resin in basalt reinforced composite was investigated. Also the weights of the ballast based composites with different percent of resin were measured with conventional composites. As the weight is an important parameter in aerospace industry when the designer wants to replace one material with

Understanding core conductor fabrics

International Nuclear Information System (INIS)

Swenson, D E

2011-01-01

ESD Association standard test method ANSI/ESD STM2.1 - Garments (STM2.1), provides electrical resistance test procedures that are applicable for materials and garments that have surface conductive or surface dissipative properties. As has been reported in other papers over the past several years 1 fabrics are now used in many industries for electrostatic control purposes that do not have surface conductive properties and therefore cannot be evaluated using the procedures in STM2.1 2 . A study was conducted to compare surface conductive fabrics with samples of core conductor fibre based fabrics in order to determine differences and similarities with regards to various electrostatic properties. This work will be used to establish a new work item proposal within WG-2, Garments, in the ESD Association Standards Committee in the USA.

Status report, canister fabrication

International Nuclear Information System (INIS)

Andersson, Claes-Goeran; Eriksson, Peter; Westman, Marika; Emilsson, Goeran

2004-06-01

The report gives an account of the development of material and fabrication technology for copper canisters with cast inserts during the period from 2000 until the start of 2004. The engineering design of the canister and the choice of materials in the constituent components described in previous status reports have not been significantly changed. In the reference canister, the thickness of the copper shell is 50 mm. Fabrication of individual components with a thinner copper thickness is done for the purpose of gaining experience and evaluating fabrication and inspection methods for such canisters. As a part of the development of cast inserts, computer simulations of the casting processes and techniques used at the foundries have been performed for the purpose of optimizing the material properties. These properties have been evaluated by extensive tensile testing and metallographic inspection of test material taken from discs cut at different points along the length of the inserts. The testing results exhibit a relatively large spread. Low elongation values in certain tensile test specimens are due to the presence of poorly formed graphite, porosities, slag or other casting defects. It is concluded in the report that it will not be possible to avoid some presence of observed defects in castings of this size. In the deep repository, the inserts will be exposed to compressive loading and the observed defects are not critical for strength. An analysis of the strength of the inserts and formulation of relevant material requirements must be based on a statistical approach with probabilistic calculations. This work has been initiated and will be concluded during 2004. An initial verifying compression test of a canister in an isostatic press has indicated considerable overstrength in the structure. Seamless copper tubes are fabricated by means of three methods: extrusion, pierce and draw processing, and forging. It can be concluded that extrusion tests have revealed a

Status report, canister fabrication

Energy Technology Data Exchange (ETDEWEB)

Andersson, Claes-Goeran; Eriksson, Peter; Westman, Marika [Swedish Nuclear Fuel and Waste Management Co., Stockholm (Sweden); Emilsson, Goeran [CSM Materialteknik AB, Linkoeping (Sweden)

2004-06-01

The report gives an account of the development of material and fabrication technology for copper canisters with cast inserts during the period from 2000 until the start of 2004. The engineering design of the canister and the choice of materials in the constituent components described in previous status reports have not been significantly changed. In the reference canister, the thickness of the copper shell is 50 mm. Fabrication of individual components with a thinner copper thickness is done for the purpose of gaining experience and evaluating fabrication and inspection methods for such canisters. As a part of the development of cast inserts, computer simulations of the casting processes and techniques used at the foundries have been performed for the purpose of optimizing the material properties. These properties have been evaluated by extensive tensile testing and metallographic inspection of test material taken from discs cut at different points along the length of the inserts. The testing results exhibit a relatively large spread. Low elongation values in certain tensile test specimens are due to the presence of poorly formed graphite, porosities, slag or other casting defects. It is concluded in the report that it will not be possible to avoid some presence of observed defects in castings of this size. In the deep repository, the inserts will be exposed to compressive loading and the observed defects are not critical for strength. An analysis of the strength of the inserts and formulation of relevant material requirements must be based on a statistical approach with probabilistic calculations. This work has been initiated and will be concluded during 2004. An initial verifying compression test of a canister in an isostatic press has indicated considerable overstrength in the structure. Seamless copper tubes are fabricated by means of three methods: extrusion, pierce and draw processing, and forging. It can be concluded that extrusion tests have revealed a

Design, fabrication, and testing of a helium-cooled module for the ITER divertor

International Nuclear Information System (INIS)

Baxi, C.B.; Smith, J.P.; Youchison, D.

1994-08-01

The International Thermonuclear Reactor (ITER) will have a single-null divertor with total power flow of 200 MW and a peak heat flux of about 5 MW/m 2 . The reference coolant for the divertor is water. However, helium is a viable alternative and offers advantages from safety considerations, such as excellent radiation stability and chemical inertness. In order to prove the feasibility of helium cooling at ITER relevant heat flux conditions, General Atomics designed, fabricated, and tested a helium-cooled divertor module. The module was made from dispersion strengthened copper, with a heat flux surface 25 mm wide and 80 mm long, designed for twice the ITER divertor heat flux. Different techniques were examined to enhance the heat transfer, which in turn reduced the flow and pumping power required to cool the module. It was concluded that an extended surface was the most practical solution. An optimization study was performed to find the best extended surface parameters. The optimum extended surface geometry consisted of fins: 10 mm high, 0.4 mm thick with a 1 mm pitch. It was estimated to require a pumping power of 150 W to remove 20 kW of power. This is more than an order of magnitude reduction in pumping power requirement, compared to smooth surface. The module was fabricated by electric discharge machining (EDM) process. The testing was carried out at SNLA during August 1993. The testing confirmed the design calculations. The peak heat flux during the test was 10 MW/m 2 applied over a surface area of 20 cm 2 . The pumping power calculated from flow rate and pressure drop measurement was about 160 W, which was less than 1% of the power removed. It is planned to test the module to higher temperature limits and higher heat fluxes during coming months. As a result of this effort we conclude that helium cooling of the ITER divertor is feasible without requiring a very large helium pressure or a large pumping power

Optimization Of Bleaching Parameters By Whiteness Index And Bursting Strength Of Knitted Cotton Fabric

Directory of Open Access Journals (Sweden)

Abu Naser Md. Ahsanul Haque

2015-04-01

Full Text Available Abstract The study comprises the effect of different bleaching parameters on scoured single jersey cotton fabrics. Three different concentrations 1.8 gL 2.0 gL and 2.2 gL taken from 5 stock solution of hydrogen peroxide were considered for the experiment. In each concentration bleaching was performed in four individual temperatures 78C 88C 98C and 108C. In each of the temperatures bleaching were continued for four individual time period 20 30 40 and 50 minutes. The weight of sample fabric was 12.5 grams and 110 liquor ratio was maintained in each operation. The bleached samples were tested in a reflectance spectrophotometer datacolor 650 and also their bursting strengths were found from an Autoburst instrument following ISO 13038-1 method. The results show that bursting strength and whiteness index have an inverse relation between themselves. For the nominated concentrations of peroxide 88C to 98C temperature with 30 to 40 minutes time duration is suggested as the optimum bleaching parameter for knitted cotton fabric.

COLOR STABILITY OF NATURALLY DYED DENIM FABRICS

Directory of Open Access Journals (Sweden)

SUBTIRICA Adriana-Ioana

2014-05-01

Full Text Available The desire to colour textiles is as old as spinning and weaving. Natural dyes have been used since thousands of years for their long endurance, soft and elegant colours. But the invention of synthetic dyes has limited the application of natural dyes. The health hazards associated with the use of synthetic dyes and also the increased environmental awareness have revived the use of natural dyes during the recent years. The major performance characteristic of a dye is its ability to maintain the colour in normal use and is known as colorfastness. The study provides information regarding colour fastness properties of naturally dyed denim fabrics. Three vegetable materials were used for dyeing denim fabrics: Punica granatum (bark powder, Indigofera tinctoria (leave powder and Juglans regia (walnut dried shells. The results of the study indicated that using Walnut shells and Punica granatum deeper and more stable shades of colors are obtained in comparison with Indigofera Tinctoria dyed denim samples. All samples highlight a change in color in the sense of fading which has occurred to the highest extent when exposed to artificial light and washing. When tested against water, alkaline and acid perspiration, it is noticed that better results are obtained, and color change appear in a smaller extent.

Design and fabrication report on capsule (11M 19K for out of pile test) for irradiation testing of research reactor materials at HANARO

Energy Technology Data Exchange (ETDEWEB)

Kim, B.G.; Yang, S.W.; Park, S.J.; Shim, K.T.; Choo, K.N.; Oh, J.M.; Lee, B.C.; Choi, M.H.; Kim, D.J.; Kim, J.M.; Kang, S.H.; Chun, Y.B.; Kim, T.K.; Jeong, Y.H.

2012-05-15

As a part of the research reactor development project with a plate type fuel, the irradiation tests of graphite (Gr), beryllium (Be), and zircaloy 4 materials using the capsule have been investigating to obtain the mechanical characteristics such as an irradiation growth, hardness, swelling and tensile strength at the temperature below 100 .deg. C and the 30 MW reactor power. Then, A capsule to be able to irradiate materials(graphite, Be, zircaloy 4) under 100 .deg. C at the HANARO was designed and fabricated. After performing out of pile testing in single channel test loop by using the capsule, the final design of the capsules to be irradiated in CT and IR2 test hole of HANARO was approved, and 2 sets of capsule were fabricated. These capsules will be loaded in CT and IR2 test hole of HANARO, and be started the irradiation from the end of June, 2012. After performing the irradiation testing of 2 sets of capsule, PIE (Post Irradiation Examination) on irradiated specimens (Gr, Be, and zircaloy 4) will be carry out in IMEF (Irradiated Material Examination Facility). So, the irradiation testing will be contributed to obtain the characteristic data induced neutron irradiation on Gr, Be, and zircaloy 4. And then, it is convinced that these data will be also contributed to obtain the license for JRTR (Jordan Research and Training Reactor) and new research reactor in Korea, and export research reactors.

Summary of results from velocity profile tests and wastage tests in support of LLTR series II test A-4

International Nuclear Information System (INIS)

Greene, D.A.

1981-01-01

The following conclusions were drawn from the experimental program conducted in support of LLTR (Large Leak Test Rig) Series II Test A-4: Fabrication technique for making precise slits was developed. Wastage boundary agrees with velocity profile boundary. Circumferential slit angles would have to be 120 0 to ensure adequate coverage of adjacent tubes. 120 0 circumferential slit weakens tubes such that maintaining desired slit dimensions for LLTI application is not considered practical. Use of intermittent slit geometry would be required. 120 0 slits, precisely machined and precisely aligned with target tubes, produced different penetration rates on adjacent tubes. Production of simultaneous failures in LLTI with 120 0 slit or simulated interrupted slit is not considered credible

Fabrication of vitrified isotopic heat and radiation sources for testing in the Asse Mine

International Nuclear Information System (INIS)

Holton, L.K.; Burkholder, H.C.; McElroy, J.L.; Kahl, L.; Kroebel, R.; Rothfuchs, T.; Strippler, R.

1989-02-01

The Pacific Northwest Laboratory (PNL), under contract to the US Department of Energy, has produced 30 isotopic heat and radiation sources (canisters) for the Federal Republic of Germany (FRG) to be used as part of a repository testing program in the Asse Salt Mine. PNL was responsible for the fabrication, including filling, closing, decontaminating, and characterizing the canisters. The canisters were fabricated (filled) in three separate processing campaigns using the radioactive liquid-fed ceramic melter to produce a borosilicate glass. Radiochemical constituents ( 137 Cs and 90 Sr) were immobilized within the borosilicate glass matrix to yield a product with a predetermined decay heat and surface radiation exposure rate. Canister lid-welding was completed using an autogenous gas tungsten arc welding process. A helium leak test of lid weld tightness verified the leak rate to be no greater than 2.4 /times/ 10/sup /minus/8/ atm-cc/sec, which was less than the criterion of 10/sup /minus/7/ atm-cc/sec. The top, sides, and bottom of the canisters were decontaminated by electropolishing. All canisters were decontaminated to surface smear contamination levels of less than 33 Bq/100 cm 2 beta-gamma radiation. No significant alpha contamination was observed on canister surfaces. 11 figs., 2 tabs

Fabrication and characterization of MCC approved testing material - ATM-8 glass

International Nuclear Information System (INIS)

Wald, J.W.

1985-10-01

The Materials Characterization Center (MCC) Approved Testing Material ATM-8 is a borosilicate glass that incorporates elements typical of high-level waste (HLW) resulting from the reprocessing of commercial nuclear reactor fuel. Its composition is based upon the simulated HLW glass type 76-68 (Mendel, J.E. et al., 1977, Annual Report of the Characteristics of High-Level Waste Glasses, BNWL-2252, Pacific Northwest Laboratory, Richland, Washington), to which depleted uranium, technetium-99, neptunium-237 and plutonium-239 have been added at moderate to low levels. The glass was requested by the Nevada Nuclear Waste Storage Investigations (NNWSI) Project. It was produced by the MCC at the Pacific Northwest Laboratory (PNL) operated for the Department of Energy (DOE) by Battelle Memorial Institute. ATM-8 glass was produced in April of 1984, and is the second in a series of testing materials for NNWSI. This report discusses its fabrication (starting materials, batch and glass preparation, measurement and testing equipment, other equipment, procedures, identification system and materials availability and storage, and characterization (bulk density) measurements, chemical analysis, microscopic examination, and x-ray diffraction analysis. 4 refs., 2 figs., 10 tabs

Fabrication and testing of ceramic UO2 fuel - I-III. Part I

International Nuclear Information System (INIS)

Novakovic, M.

1961-12-01

The task described consists of the following: fabrication of UO 2 with different granulation from uranyl nitrate by ammonia diuranate; determination of size and shape distributions of metal and ceramic powders; fabrication of sintered pressed samples UO 2 ; investigating the properties of sintered uranium dioxide dependent on the fabrication process; producing a vibrator for compacting UO 2 powder. This volume includes reports on the first two tasks

Overview of advanced techniques for fabrication and testing of ITER multilayer plasma facing walls

Energy Technology Data Exchange (ETDEWEB)

Tavassoli, A.-A.F. [Commissariat a l`Energie Atomique, Saclay, Gif-sur-Yvette (France)

1998-09-01

The design of the ITER primary first wall incorporates a multi-layered structure consisting of a layer of beryllium bonded to a layer of copper alloy with embedded stainless steel tubes which in turn is bonded to a stainless steel structure. In this configuration, the stainless steel provides structural support, the copper alloy improved resistance to high heat loads, and the beryllium layer a low Z metal interface with plasma. Fabrication, testing and control of this multi-layered structure, and indeed the entire blanket shield module, calls for advanced methods. Several associations in the four home teams and their industrial partners have been involved in various fabrication and joining tasks now grouped under L4 blanket project. In this paper, an overview of the work done so far for joining stainless steel to stainless steel, stainless steel to copper alloy, copper alloy to copper alloy, and copper alloy to beryllium is presented. Specialised papers dealing with most of the topics treated here are scheduled in this symposium. The fabrication and joining methods presented here, other than the conventional welding and brazing, follow four main routes. Two of them make extensive use of hot-isostatic pressing (HIP); (a) solid to solid; (b) solid or powder to powder, with or without a prior cold or hot isostatic pressing of one of the products. The third combines advantages of casting and HIPping for fabricating large and complex parts. The fourth investigates the possibility of using explosive welding for joining copper alloys to stainless steel. Other methods, including friction welding, are investigated for specific parts. (orig.) 34 refs.

A facile method to fabricate superhydrophobic cotton fabrics

Science.gov (United States)

Zhang, Ming; Wang, Shuliang; Wang, Chengyu; Li, Jian

2012-11-01

A facile and novel method for fabricating superhydrophobic cotton fabrics is described in the present work. The superhydrophobic surface has been prepared by utilizing cationic poly (dimethyldiallylammonium chloride) and silica particles together with subsequent modification of (heptadecafluoro-1,1,2,2-tetradecyl) trimethoxysilane. The size distribution of silica particles was measured by Particle Size Analyzer. The cotton textiles before and after treatment were characterized by using scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The wetting behavior of cotton samples was investigated by water contact angle measurement. Moreover, the superhydrophobic durability of coated cotton textiles has been evaluated by exposure, immersion and washing tests. The results show that the treated cotton fabrics exhibited excellent chemical stability and outstanding non-wettability with the WCA of 155 ± 2°, which offers an opportunity to accelerate the large-scale production of superhydrophobic textiles materials for new industrial applications.

FBR pellet fabrication - density and dimensional control

International Nuclear Information System (INIS)

Rasmussen, D.E.; Schaus, P.S.

1982-01-01

The fuel pellet fabricating experience described in this paper involved pellet processing tests using mixed oxide (PuO 2 -UO 2 ) powders to produce fast breeder reactor (FBR) fuel pellets. Objectives of the pellet processing tests were to establish processing parameters for sintered-to-size fuel pellets to be used in an irradiation test in the Fast Flux Test Facility and to establish baseline fabrication control information. 26 figures, 7 tables

Investigation on mechanical properties of basalt composite fabrics (experiment study

Directory of Open Access Journals (Sweden)

Talebi Mazraehshahi H.

2010-06-01

Full Text Available To fully appreciate the role and application of composite materials to structures, correct understanding of mechanical behaviors required for selection of optimum material. Fabric reinforced composites are composed of a matrix that is reinforced with pliable fabric, glass fabric is most popular reinforcement for different application specially in aircraft structure, although other fabric material are also used. At this study new fabric material called basalt with epoxy resin introduced and mechanical behaviors of this material investigated from view point of testing. For this study two type of fabric with different thickness used. Comparison between this composite reinforcement with popular reinforcement as carbon, glass, kevlar performed. To determine mechanical properties of epoxy based basalt fabric following test procedure performed : 1. Tensile testing according to ASTM D3039 in 0° and 90° direction to find ultimate strength in tension and shear, modulus of elasticity, elangation and ultimate strain. 2. Compression testing according to EN 2850 ultimate compression strength and maximum deformation under compression loading. 3. Shear testing according to ASTM D3518-94 to find in plane shear response of polymer matrix composites materials. 4. Predict flexural properties of sandwich construction which manufactured from basalt facing with PVC foam core according to ASTM C393-94. Material strength properties must be based on enough tests of material to meet the test procedure specifications [1]. For this reason six specimens were manufactured for testing and the tests were performed on them using an INSTRON machine model 5582. In the study, the effect of percent of resin in basalt reinforced composite was investigated. Also the weights of the ballast based composites with different percent of resin were measured with conventional composites. As the weight is an important parameter in aerospace industry when the designer wants to replace one

Doubling immunochemistry laboratory testing efficiency with the cobas e 801 module while maintaining consistency in analytical performance.

Science.gov (United States)

Findeisen, P; Zahn, I; Fiedler, G M; Leichtle, A B; Wang, S; Soria, G; Johnson, P; Henzell, J; Hegel, J K; Bendavid, C; Collet, N; McGovern, M; Klopprogge, K

2018-06-04

The new immunochemistry cobas e 801 module (Roche Diagnostics) was developed to meet increasing demands on routine laboratories to further improve testing efficiency, while maintaining high quality and reliable data. During a non-interventional multicenter evaluation study, the overall performance, functionality and reliability of the new module was investigated under routine-like conditions. It was tested as a dedicated immunochemistry system at four sites and as a consolidator combined with clinical chemistry at three sites. We report on testing efficiency and analytical performance of the new module. Evaluation of sample workloads with site-specific routine request patterns demonstrated increased speed and almost doubled throughput (maximal 300 tests per h), thus revealing that one cobas e 801 module can replace two cobas e 602 modules while saving up to 44% floor space. Result stability was demonstrated by QC analysis per assay throughout the study. Precision testing over 21 days yielded excellent results within and between labs, and, method comparison performed versus the cobas e 602 module routine results showed high consistency of results for all assays under study. In a practicability assessment related to performance and handling, 99% of graded features met (44%) or even exceeded (55%) laboratory expectations, with enhanced reagent management and loading during operation being highlighted. By nearly doubling immunochemistry testing efficiency on the same footprint as a cobas e 602 module, the new module has a great potential to further consolidate and enhance laboratory testing while maintaining high quality analytical performance with Roche platforms. Copyright © 2018 The Canadian Society of Clinical Chemists. Published by Elsevier Inc. All rights reserved.

Fabrication and integrity test preparation of HIP-joined W and ferritic-martensitic steel mockups for fusion reactor development

International Nuclear Information System (INIS)

Lee, Dong Won; Shin, Kyu In; Kim, Suk Kwon; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Choi, Bo Guen; Moon, Se Youn; Hong, Bong Guen

2014-01-01

Tungsten (W) and ferritic-martensitic steel (FMS) as armor and structural materials, respectively, are the major candidates for plasma-facing components (PFCs) such as the blanket first wall (BFW) and the divertor, in a fusion reactor. In the present study, three W/FMS mockups were successfully fabricated using a hot isostatic pressing (HIP, 900 .deg. C, 100 MPa, 1.5 hrs) with a following post-HIP heat treatment (PHHT, tempering, 750 .deg. C, 70 MPa, 2 hrs), and the W/FMS joining method was developed based on the ITER BFW and the test blanket module (TBM) development project from 2004 to the present. Using a 10-MHz-frequency flat-type probe to ultrasonically test of the joint, we found no defects in the fabricated mockups. For confirmation of the joint integrity, a high heat flux test will be performed up to the thermal lifetime of the mockup under the proper test conditions. These conditions were determined through a preliminary analysis with conventional codes such as ANSYS-CFX for thermal-hydraulic conditions considering the test facility, the Korea heat load test facility with an electron beam (KoHLT-EB), and its water coolant system at the Korea Atomic Energy Research Institute (KAERI)

Fabrication and integrity test preparation of HIP-joined W and ferritic-martensitic steel mockups for fusion reactor development

Science.gov (United States)

Lee, Dong Won; Shin, Kyu In; Kim, Suk Kwon; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Choi, Bo Guen; Moon, Se Youn; Hong, Bong Guen

2014-10-01

Tungsten (W) and ferritic-martensitic steel (FMS) as armor and structural materials, respectively, are the major candidates for plasma-facing components (PFCs) such as the blanket first wall (BFW) and the divertor, in a fusion reactor. In the present study, three W/FMS mockups were successfully fabricated using a hot isostatic pressing (HIP, 900 °C, 100 MPa, 1.5 hrs) with a following post-HIP heat treatment (PHHT, tempering, 750 °C, 70 MPa, 2 hrs), and the W/FMS joining method was developed based on the ITER BFW and the test blanket module (TBM) development project from 2004 to the present. Using a 10-MHz-frequency flat-type probe to ultrasonically test of the joint, we found no defects in the fabricated mockups. For confirmation of the joint integrity, a high heat flux test will be performed up to the thermal lifetime of the mockup under the proper test conditions. These conditions were determined through a preliminary analysis with conventional codes such as ANSYS-CFX for thermal-hydraulic conditions considering the test facility, the Korea heat load test facility with an electron beam (KoHLT-EB), and its water coolant system at the Korea Atomic Energy Research Institute (KAERI).

Fabrication and integrity test preparation of HIP-joined W and ferritic-martensitic steel mockups for fusion reactor development

Energy Technology Data Exchange (ETDEWEB)

Lee, Dong Won; Shin, Kyu In; Kim, Suk Kwon; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Choi, Bo Guen [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Moon, Se Youn; Hong, Bong Guen [Chonbuk National University, Jeonju (Korea, Republic of)

2014-10-15

Tungsten (W) and ferritic-martensitic steel (FMS) as armor and structural materials, respectively, are the major candidates for plasma-facing components (PFCs) such as the blanket first wall (BFW) and the divertor, in a fusion reactor. In the present study, three W/FMS mockups were successfully fabricated using a hot isostatic pressing (HIP, 900 .deg. C, 100 MPa, 1.5 hrs) with a following post-HIP heat treatment (PHHT, tempering, 750 .deg. C, 70 MPa, 2 hrs), and the W/FMS joining method was developed based on the ITER BFW and the test blanket module (TBM) development project from 2004 to the present. Using a 10-MHz-frequency flat-type probe to ultrasonically test of the joint, we found no defects in the fabricated mockups. For confirmation of the joint integrity, a high heat flux test will be performed up to the thermal lifetime of the mockup under the proper test conditions. These conditions were determined through a preliminary analysis with conventional codes such as ANSYS-CFX for thermal-hydraulic conditions considering the test facility, the Korea heat load test facility with an electron beam (KoHLT-EB), and its water coolant system at the Korea Atomic Energy Research Institute (KAERI)

Batch fabrication of disposable screen printed SERS arrays.

Science.gov (United States)

Qu, Lu-Lu; Li, Da-Wei; Xue, Jin-Qun; Zhai, Wen-Lei; Fossey, John S; Long, Yi-Tao

2012-03-07

A novel facile method of fabricating disposable and highly reproducible surface-enhanced Raman spectroscopy (SERS) arrays using screen printing was explored. The screen printing ink containing silver nanoparticles was prepared and printed on supporting materials by a screen printing process to fabricate SERS arrays (6 × 10 printed spots) in large batches. The fabrication conditions, SERS performance and application of these arrays were systematically investigated, and a detection limit of 1.6 × 10(-13) M for rhodamine 6G could be achieved. Moreover, the screen printed SERS arrays exhibited high reproducibility and stability, the spot-to-spot SERS signals showed that the intensity variation was less than 10% and SERS performance could be maintained over 12 weeks. Portable high-throughput analysis of biological samples was accomplished using these disposable screen printed SERS arrays.

Integrated polarization beam splitter with relaxed fabrication tolerances.

Science.gov (United States)

Pérez-Galacho, D; Halir, R; Ortega-Moñux, A; Alonso-Ramos, C; Zhang, R; Runge, P; Janiak, K; Bach, H-G; Steffan, A G; Molina-Fernández, Í

2013-06-17

Polarization handling is a key requirement for the next generation of photonic integrated circuits (PICs). Integrated polarization beam splitters (PBS) are central elements for polarization management, but their use in PICs is hindered by poor fabrication tolerances. In this work we present a fully passive, highly fabrication tolerant polarization beam splitter, based on an asymmetrical Mach-Zehnder interferometer (MZI) with a Si/SiO(2) Periodic Layer Structure (PLS) on top of one of its arms. By engineering the birefringence of the PLS we are able to design the MZI arms so that sensitivities to the most critical fabrication errors are greatly reduced. Our PBS design tolerates waveguide width variations of 400nm maintaining a polarization extinction ratio better than 13dB in the complete C-Band.

A top-contacted extraordinary magnetoresistance sensor fabricated with an unpatterned semiconductor epilayer

KAUST Repository

Sun, Jian

2013-04-01

An extraordinary magnetoresistance device is developed from an unpatterned semiconductor epilayer onto which the metal contacts are fabricated. Compared with conventionally fabricated devices, for which semiconductor patterning and precise alignment are required, this design is not only easier from a technological point of view, but it also has the potential to reduce damage introduced to the semiconductor during fabrication. The device shows a similar magnetoresistance ratio as a conventional one but it has a lower sensitivity. Because of the reduced resistance, and hence less noise, high magnetic field resolution is maintained. © 1980-2012 IEEE.

Maintaining and troubleshooting your 3D printer

CERN Document Server

Bell, Charles

2014-01-01

Maintaining and Troubleshooting Your 3D Printer by Charles Bell is your guide to keeping your 3D printer running through preventive maintenance, repair, and diagnosing and solving problems in 3D printing. If you've bought or built a 3D printer such as a MakerBot only to be confounded by jagged edges, corner lift, top layers that aren't solid, or any of a myriad of other problems that plague 3D printer enthusiasts, then here is the book to help you get past all that and recapture the joy of creative fabrication. The book also includes valuable tips for builders and those who want to modify the

Fracture toughness of fabrication welds investigated by metallographic methods

International Nuclear Information System (INIS)

Canonico, D.A.; Crouse, R.S.

1978-01-01

The intermediate scale test vessels (ITV) were fabricated to provide test specimens that have sufficient wall thickness and simulate light water reactor pressure vessels. They were fabricated from grades of steel that are similar to those used for nuclear pressure vessels, having a wall thickness of 150mm and the same welded construction. They are, however, considerably smaller in height and diameter than actual vessels. To date, ten vessels have been fabricated and eight have been tested. In preparation for testing the eighth vessel (ITV-8), an extensive investigation was conducted of the toughness properties of the fabrication weld. It was thoroughly characterized and the fracture specimens used in this metallographic investigation were taken from that weld metal

Design, fabrication and performance evaluation of an integrated reformed methanol fuel cell for portable use

Science.gov (United States)

Zhang, Shubin; Zhang, Yufeng; Chen, Junyu; Yin, Congwen; Liu, Xiaowei

2018-06-01

In this paper, an integrated reformed methanol fuel cell (RMFC) as a portable power source is designed, fabricated and tested. The RMFC consists of a methanol steam reformer (MSR), a high temperature proton exchange membrane fuel cell (HT-PEMFC) stack, a microcontroller unit (MCU) and other auxiliaries. First, a system model based on Matlab/Simulink is established to investigate the mass and energy transport characteristics within the whole system. The simulation results suggest a hydrogen flow rate of at least 670 sccm is needed for the system to output 30 W and simultaneously maintain thermal equilibrium. Second, a metallic MSR and an HT-PEMFC stack with 12 cells are fabricated and tested. The tests show that the RMFC system is able to function normally when the performances of all the components meet the minimum requirements. At last, in the experiment of successfully powering a laptop, the RMFC system exhibits a stable performance during the complete work flow of all the phases, namely start-up, output and shutdown. Moreover, with a conservative design of 20 W power rating, maximum energy conversion efficiency of the RMFC system can be achieved (36%), and good stability in long-term operation is shown.

Fabrication, Tuning, Treatment and Testing of Two 3.5 Cell Photo-Injektor Cavities for the ELBE Linac

CERN Document Server

Arnold, A; Teichert, J; Xiang, R; Eremeev, G V; Kneisel, P; Stirbet, M; Turlington, L

2011-01-01

As part of a CRADA (Cooperative Research and Development Agreement) between Helmholtz-Zentrum Dresden-Rossendorf (HZDR) and Thomas Jefferson Lab National Accelerator Facility (TJNAF) we have fabricated and tested two 1.3 GHz 3.5 cell photo-injector cavities from polycrystalline RRR niobium and large grain RRR niobium, respectively. The cavity with the better performance will replace the presently used injector cavity in the ELBE linac [1]. The cavities have been fabricated and pre-tuned at TJNAF, while the more sophisticated final field tuning; the adjustment of the external couplings and the field profile measurement of transverse electric modes for RF focusing [2] was done at HZDR. The following standard surface treatment and the vertical test were carried out at TJNAF’s production facilities. A major challenge turned out to be the rinsing of the cathode cell, which has small opening (Ø10 mm) to receive the cathode stalk. Another unexpected problem encountered after etching, since large visible defects a...

PVDF core-free actuator for Braille displays: design, fabrication process, and testing

Science.gov (United States)

Levard, Thomas; Diglio, Paul J.; Lu, Sheng-Guo; Gorny, Lee J.; Rahn, Christopher D.; Zhang, Q. M.

2011-04-01

Refreshable Braille displays require many, small diameter actuators to move the pins. The electrostrictive P(VDF-TrFECFE) terpolymer can provide the high strain and actuation force under modest electric fields that are required of this application. In this paper, we develop core-free tubular actuators and integrate them into a 3 × 2 Braille cell. The films are solution cast, stretched to 6 μm thick, electroded, laminated into a bilayer, rolled into a 2 mm diameter tube, bonded, and provided with top and bottom contacts. Experimental testing of 17 actuators demonstrates significant strains (up to 4%). A novel Braille cell is designed and fabricated using six of these actuators.

Field test of short-notice random inspections for inventory-change verification at a low-enriched-uranium fuel-fabrication plant

International Nuclear Information System (INIS)

Fishbone, L.G.; Moussalli, G.; Naegele, G.

1995-01-01

An approach of short-notice random inspections (SNRIs) for inventory-change verification can enhance the effectiveness and efficiency of international safeguards at natural or low-enriched uranium (LEU) fuel fabrication plants. According to this approach, the plant operator declares the contents of nuclear material items before knowing if an inspection will occur to verify them. Additionally, items about which declarations are newly made should remain available for verification for an agreed time. Then a statistical inference can be made from verification results for items verified during SNRIs to the entire populations, i.e. the entire strata, even if inspectors were not present when many items were received or produced. A six-month field test of the feasibility of such SNRIs took place at the Westinghouse Electric Corporation Commercial Nuclear Fuel Division during 1993. Westinghouse personnel made daily declarations about both feed and product items, uranium hexafluoride cylinders and finished fuel assemblies, using a custom-designed computer ''mailbox''. Safeguards inspectors from the IAEA conducted eight SNRIs to verify these declarations. They arrived unannounced at the plant, in most cases immediately after travel from Canada, where the IAEA maintains a regional office. Items from both strata were verified during the SNRIs by meant of nondestructive assay equipment

Piezoresistive effect in top-down fabricated silicon nanowires

DEFF Research Database (Denmark)

Reck, Kasper; Richter, Jacob; Hansen, Ole

2008-01-01

We have designed and fabricated silicon test chips to investigate the piezoresistive properties of both crystalline and polycrystalline nanowires using a top-down approach, in order to comply with conventional fabrication techniques. The test chip consists of 5 silicon nanowires and a reference...

Fabrication and tests and RF control of the superconducting resonators of the Saclay heavy ion LINAC

International Nuclear Information System (INIS)

Cauvin, B.; Coret, M.; Fouan, J.P.; Girard, J.; Girma, J.L.; Leconte, P.; Lussignol, Y.; Moreau, R.; Passerieux, J.P.; Ramstein, G.; Wartski, L.

1987-01-01

Two types of niobium superconducting resonators used in the Saclay linac are discussed. The outer cylinder and RF ports are identical for the two designs, but internal structures are different: full wave helix with three gaps behavior; or half wave with two gaps behavior. All cavities (34 full wave, 16 half) were tested for field and mounted in the machine cryostats. Cavity fabrication and performance are summarized. Vibration tests and Rf control are described. It is argued that helix resonators can overcome problems due to vibration. The very low lock out time percentage measured in an acceleration test with 21 cavities supports this confidence

Design, fabrication, and testing of energy-harvesting thermoelectric generator

Science.gov (United States)

Jovanovic, Velimir; Ghamaty, Saeid

2006-03-01

An energy-harvesting thermoelectric generator (TEG) is being developed to provide power for wireless sensors used in health monitoring of Navy machinery. TEGs are solid-state devices that convert heat directly into electricity without any moving parts. In this application, the TEGs utilize the heat transfer between shipboard waste heat sources and the ambient air to generate electricity. In order to satisfy the required small design volume of less than one cubic inch, Hi-Z is using its innovative thin-film Quantum Well (QW) thermoelectric technology that will provide a factor of four increase in efficiency and a large reduction in the device volume over the currently used bulk Bi IITe 3 based thermoelectics. QWs are nanostructured multi-layer films. These wireless sensors can be used to detect cracks, corrosion, impact damage, and temperature and vibration excursions as part of the Condition Based Maintenance (CBM) of the Navy ship machinery. The CBM of the ship machinery can be significantly improved by automating the process with the use of self-powered wireless sensors. These power-harvesting TEGs can be used to replace batteries as electrical power sources and to eliminate power cables and data lines. The first QW TEG module was fabricated and initial tests were successful. It is planned to conduct performance tests the entire prototype QW TEG device (consisting of the TEG module, housing, thermal insulation and the heat sink) in a simulated thermal environment of a Navy ship.

Fabrication and tests of prototype quadrupole magnets for the storage ring of the Advanced Photon Source

International Nuclear Information System (INIS)

Kim, S.H.; Thompson, K.M.; Black, E.L.; Jagger, J.M.

1991-01-01

Prototype quadrupole magnets for the APS storage ring have been fabricated and tested. Mechanical stability of the magnet poles and acceptable field quality have been achieved. Geometries of the pole-end bevels have been studied in order to simplify the design of the magnet end-plate. The field saturation at different segments of the magnet has been measured to evaluate the magnet efficiency

Fabrication and performance tests of a prototype in-situ coating machine for JT-60

International Nuclear Information System (INIS)

Obara, Kenjiro; Abe, Tetsuya; Murakami, Yoshio

1987-09-01

Prior to the design and construction of the JT-60's in-situ coating device, a prototype machine was fabricated and tested to confirm the applicability of proposed driving methods and mechanical elements to the device which would be operated in very severe conditions including high ambient temperature and high vacuum. The machine basically consists of an in-vessel manipulator, a fiberscope and an ohmically heated titanium evaporator. From the test results, we recommended to use the combination of Inconel 625 and a self-lubricating alloy for the solid-lubricated bearings and MoS 2 -coated Inconel 625 for the solid-lubricated gears. It was also found that TiC coating showed a effect for the prevention of welding between bolts and nuts. In order to optimize the operating parameters of the machine, many wall inspection tests and titanium evaporation tests were carried out in a large vacuum vessel by simulating the JT-60 conditions. (author)

Compact Submillimeter-Wave Receivers Made with Semiconductor Nano-Fabrication Technologies

Science.gov (United States)

Jung, C.; Thomas, B.; Lee, C.; Peralta, A.; Chattopadhyay, G.; Gill, J.; Cooper, K.; Mehdi, I.

2011-01-01

Advanced semiconductor nanofabrication techniques are utilized to design, fabricate and demonstrate a super-compact, low-mass (<10 grams) submillimeter-wave heterodyne front-end. RF elements such as waveguides and channels are fabricated in a silicon wafer substrate using deep-reactive ion etching (DRIE). Etched patterns with sidewalls angles controlled with 1 deg precision are reported, while maintaining a surface roughness of better than 20 nm rms for the etched structures. This approach is being developed to build compact 2-D imaging arrays in the THz frequency range.

One-pot fabrication and antimicrobial properties of novel PET nonwoven fabrics

International Nuclear Information System (INIS)

Lin Song; Wang Zheng; Qi Jiancheng; Wu Jinhui; Tian Tao; Hao Limei; Yang Jingquan; Hou Lili

2011-01-01

Recently, with the ever-growing demand for healthy living, more and more research is focused on materials capable of killing harmful microorganisms around the world. It is believed that designing such protective materials for hygienic and biomedical applications can benefit people in professional areas and daily life. Thus, in this paper, one novel kind of antibacterial poly(ethylene terephthalate) (PET) nonwoven fabrics was conveniently one-pot prepared, with the combined immobilization of two biological antimicrobial agents, i.e. ε-polylysine and natamycin, by using the soft methacrylate nonwoven fabrics adhesives. Then, the antimicrobial activities of the functional fabrics were investigated by using the standard shaking-flask method, showing excellent antibacterial efficiency (AE) against both Escherichia coli (8099) and Staphylococcus aureus (ATCC 6538) (AE > 99.99%) compared with untreated PET nonwoven fabrics. The anti-bioaerosol tests also showed similar trends. Meantime, scanning electron microscopy analysis indicated that the bacteria on the antibacterial PET appeared to be partly bacteriolyzed and showed much less viability than those on the pristine ones. Moreover, the long residual biocidal action of such modified PET fabrics was also evaluated, and the antibacterial activity of antibacterial fibers was unaffected by the 3 month artificially accelerated aging.

One-pot fabrication and antimicrobial properties of novel PET nonwoven fabrics

Energy Technology Data Exchange (ETDEWEB)

Lin Song; Wang Zheng; Qi Jiancheng; Wu Jinhui; Tian Tao; Hao Limei; Yang Jingquan [Institute of Medical Equipment, Academy of Military Medical Sciences, Tianjin 300161 (China); Hou Lili, E-mail: yjq789@sohu.com [National Bio-protection Engineering Center, Tianjin 300161 (China)

2011-08-15

Recently, with the ever-growing demand for healthy living, more and more research is focused on materials capable of killing harmful microorganisms around the world. It is believed that designing such protective materials for hygienic and biomedical applications can benefit people in professional areas and daily life. Thus, in this paper, one novel kind of antibacterial poly(ethylene terephthalate) (PET) nonwoven fabrics was conveniently one-pot prepared, with the combined immobilization of two biological antimicrobial agents, i.e. {epsilon}-polylysine and natamycin, by using the soft methacrylate nonwoven fabrics adhesives. Then, the antimicrobial activities of the functional fabrics were investigated by using the standard shaking-flask method, showing excellent antibacterial efficiency (AE) against both Escherichia coli (8099) and Staphylococcus aureus (ATCC 6538) (AE > 99.99%) compared with untreated PET nonwoven fabrics. The anti-bioaerosol tests also showed similar trends. Meantime, scanning electron microscopy analysis indicated that the bacteria on the antibacterial PET appeared to be partly bacteriolyzed and showed much less viability than those on the pristine ones. Moreover, the long residual biocidal action of such modified PET fabrics was also evaluated, and the antibacterial activity of antibacterial fibers was unaffected by the 3 month artificially accelerated aging.

Novel epoxy-free construction method for fabricating dipole magnets and test results

International Nuclear Information System (INIS)

Taylor, C.; Althaus, R.; Caspi, S.; Gilbert, W.S.; Hassenzahl, W.; Meuser, R.; Rechen, J.; Warren, R.

1981-01-01

Three model superconducting dipole magnets, lm length and having a bore diameter of 76mm, fabricated without epoxy resins or other adhesives, have been built and the first two have been tested in He I and He II. The conductor is the 23-strand Rutherford-type cable used in the Fermilab Doubler/Saver magnets, and is insulated with Mylar and Kapton. The two-layer winding is highly compessed by a system of structural support rings and tapered collets. Little training was required. Quench currents greater than 95% of short sample were obtained in He I with rise-times of 15 to 20 seconds to a central field of 4.6 T; 6.0 T in Helium II

Status Report on the Fabrication of Fuel Cladding Chemical Interaction Test Articles for ATR Irradiations

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-28

FeCrAl alloys are a promising new class of alloys for light water reactor (LWR) applications due to their superior oxidation and corrosion resistance in high temperature environments. The current R&D efforts have focused on the alloy composition and processing routes to generate nuclear grade FeCrAl alloys with optimized properties for enhanced accident tolerance while maintaining properties needed for normal operation conditions. Therefore, the composition and processing routes must be optimized to maintain the high temperature steam oxidation (typically achieved by increasing the Cr and Al content) while still exhibiting properties conducive to normal operation in a LWR (such as radiation tolerance where reducing Cr content is favorable). Within this balancing act is the addition of understanding the influence on composition and processing routes on the FeCrAl alloys for fuel-cladding chemical interactions (FCCI). Currently, limited knowledge exists on FCCI for the FeCrAl-UO₂ clad-fuel system. To overcome the knowledge gaps on the FCCI for the FeCrAl-UO2 clad-fuel system a series of fueled irradiation tests have been developed for irradiation in the Advanced Test Reactor (ATR) housed at the Idaho National Laboratory (INL). The first series of tests has already been reported. These tests used miniaturized 17x17 PWR fuel geometry rodlets of second-generation FeCrAl alloys fueled with industrial Westinghouse UO₂ fuel. These rodlets were encapsulated within a stainless steel housing.To provide high fidelity experiments and more robust testing, a new series of rodlets have been developed deemed the Accident Tolerant Fuel Experiment #1 Oak Ridge National Laboratory FCCI test (ATF-1 ORNL FCCI). The main driving factor, which is discussed in detail, was to provide a radiation environment where prototypical fuel-clad interface temperatures are met while still maintaining constant contact between industrial fuel and the candidate cladding alloys

Fabricating microfluidic valve master molds in SU-8 photoresist

Science.gov (United States)

Dy, Aaron J.; Cosmanescu, Alin; Sluka, James; Glazier, James A.; Stupack, Dwayne; Amarie, Dragos

2014-05-01

Multilayer soft lithography has become a powerful tool in analytical chemistry, biochemistry, material and life sciences, and medical research. Complex fluidic micro-circuits require reliable components that integrate easily into microchips. We introduce two novel approaches to master mold fabrication for constructing in-line micro-valves using SU-8. Our fabrication techniques enable robust and versatile integration of many lab-on-a-chip functions including filters, mixers, pumps, stream focusing and cell-culture chambers, with in-line valves. SU-8 created more robust valve master molds than the conventional positive photoresists used in multilayer soft lithography, but maintained the advantages of biocompatibility and rapid prototyping. As an example, we used valve master molds made of SU-8 to fabricate PDMS chips capable of precisely controlling beads or cells in solution.

Fabricating microfluidic valve master molds in SU-8 photoresist

International Nuclear Information System (INIS)

Dy, Aaron J; Cosmanescu, Alin; Sluka, James; Glazier, James A; Amarie, Dragos; Stupack, Dwayne

2014-01-01

Multilayer soft lithography has become a powerful tool in analytical chemistry, biochemistry, material and life sciences, and medical research. Complex fluidic micro-circuits require reliable components that integrate easily into microchips. We introduce two novel approaches to master mold fabrication for constructing in-line micro-valves using SU-8. Our fabrication techniques enable robust and versatile integration of many lab-on-a-chip functions including filters, mixers, pumps, stream focusing and cell-culture chambers, with in-line valves. SU-8 created more robust valve master molds than the conventional positive photoresists used in multilayer soft lithography, but maintained the advantages of biocompatibility and rapid prototyping. As an example, we used valve master molds made of SU-8 to fabricate PDMS chips capable of precisely controlling beads or cells in solution. (technical note)

Using equilibrium passive dosing to maintain stable exposure concentrations of triclosan in a 6-week toxicity test

DEFF Research Database (Denmark)

Sobek, A.; Ribbenstedt, A.; Mustajärvi, L.

2015-01-01

toxicity tests. Yet, the European Commission’s criteria for chemicals’ risk assessments aim at protecting higher levels in the environment. To achieve protection of populations and ecosystems, reliable long-term ecotoxicologial tests are needed. In this study, we used equilibrium passive dosing to maintain...... stable exposure concentrations of triclosan (log Kow 4.8) in a 6-week multigeneration test with the benthic copepod Nitocra spinipes. The tests were performed in 10 mL vials casted with 1000 mg of silicone (DC 1-2577). Based on a previous pilot study, three triclosan concentrations were selected...... and tested (15 μg L-1; 30 μg L-1; 60 μg L-1) as well as a control (no triclosan). At test beginning, each vial contained 12 individuals consisting of 3 individuals from four different life stages. The test includes feeding with phytoplankton three times a week, which can lead to declining freely dissolved...

NASA funding opportunities for optical fabrication and testing technology development

Science.gov (United States)

Stahl, H. Philip

2013-09-01

NASA requires technologies to fabricate and test optical components to accomplish its highest priority science missions. The NRC ASTRO2010 Decadal Survey states that an advanced large-aperture UVOIR telescope is required to enable the next generation of compelling astrophysics and exo-planet science; and, that present technology is not mature enough to affordably build and launch any potential UVOIR mission concept. The NRC 2012 NASA Space Technology Roadmaps and Priorities Report states that the highest priority technology in which NASA should invest to `Expand our understanding of Earth and the universe' is next generation X-ray and UVOIR telescopes. Each of the Astrophysics division Program Office Annual Technology Reports (PATR) identifies specific technology needs. NASA has a variety of programs to fund enabling technology development: SBIR (Small Business Innovative Research); the ROSES APRA and SAT programs (Research Opportunities in Space and Earth Science; Astrophysics Research and Analysis program; Strategic Astrophysics Technology program); and several Office of the Chief Technologist (OCT) programs.

Fabrication and operational experience with the interim storage cask

International Nuclear Information System (INIS)

Scott, P.L.

1998-01-01

This paper discusses the fabrication and operational experience of the Interim Storage Cask (ISC). The ISC is a dry storage cask which is used to safely store a Core Component Container (CCC) containing up to seven Fast Flux Test Facility (FFTF) spent fuel assemblies at the US Department of Energy's Hanford Site. Under contract to B and W Hanford Company (BWHC), General Atomics (GA) designed and fabricated thirty ISC casks which BWHC is remotely loading at the FFTF facility. BWHC designed and fabricated the CCCS. As of December 1997, thirty ISCs have been fabricated, of which eighteen have been loaded and moved to a storage site adjacent to the FFTF facility. Fabrication consisted of three sets of casks. The first unit was completed and acceptance tested before any other units were fabricated. After the first unit passed all acceptance tests, nine more units were fabricated in the first production run. Before those nine units were completed, GA began a production run of twenty more units. The paper provides an overview of the cask design and discusses the problems encountered in fabrication, their resolution, and changes made in the fabrication processes to improve the quality of the casks. The paper also discusses the loading process and operational experiences with loading and handling of the casks. Information on loading times, worker dose exposure, and total dose for loading are presented

Pre-series and testing route for the serial fabrication of W7-X target elements

International Nuclear Information System (INIS)

Boscary, J.; Greuner, H.; Friedrich, T.; Traxler, H.; Mendelevitch, B.; Boeswirth, B.; Schlosser, J.; Smirnow, M.; Stadler, R.

2009-01-01

The fabrication of the actively cooled high-heat flux divertor of the WENDELSTEIN 7-X stellarator (W7-X) requires the delivery of 890 target elements, which are designed to withstand a stationary heat flux of 10 MW/m 2 . The organization of the manufacturing and testing route for the serial fabrication is the result of the pre-series activities. Flat CFC Sepcarb NB31 tiles are bonded to CuCrZr copper alloy cooling structure in consecutive steps. A copper layer is active metal cast to CFC tiles, and then an OF-copper layer is added by hot isostatic pressing to produce bi-layer tiles. These tiles are bonded by electron beam welding onto the cooling structure, which was manufactured independently. The introduction of the bi-layer technology proved to be a significant improvement of the bond reliability under thermal cycling loading. This result is also the consequence of the improved bond inspections throughout the manufacturing route performed in the ARGUS pulsed thermography facility of PLANSEE. The repairing process by electron beam welding of the bonding was also qualified. The extended pre-series activities related to the qualification of fabrication processes with the relevant non-destructive examinations aim to minimize the risks for the serial manufacturing and to guarantee the steady-state operation of the W7-X divertor.

Study on the improvement of hydrophilic character on polyvinylalcohol treated polyester fabric

Directory of Open Access Journals (Sweden)

S. Pitchai

2014-12-01

Full Text Available Polyester fabric was treated with polyvinyl alcohol in alkaline medium. The moisture regain, water retention and wettability of the PVA treated polyester fabric were tested. The PVA treated PET fabric was dyed with disperse dye. The presence of PVA in the treated PET fabric was assessed by spot test. The treated fabric was also characterized by scanning electron microscope, FTIR and differential scanning calorimetry. The PVA treated polyester fabric showed improved hydrophilic character over intact and sodium hydroxide treated PET fabrics.

An Ethology of Urban Fabric(s)

DEFF Research Database (Denmark)

Fritsch, Jonas; Thomsen, Bodil Marie Stavning

2014-01-01

The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

Improvement of the process for immobilization of silver nanoparticles onto cotton and peco fabrics to prepare antibacterial fabrics

International Nuclear Information System (INIS)

Truong Thi Hanh; Nguyen Thi Thu; Dang Van Phu; Le Anh Quoc; Nguyen Quoc Hien

2015-01-01

Silver nanoparticles (AgNPs) with diameter about 11.6 ± 0.7 nm in chitosan solution were synthesized by γ-irradiation at the dose of 17.6 kGy, and then immobilized onto fabrics. The Ag-NPs contents onto cotton and peco fabrics were about 1700 and 140 mg/kg for the initial AgNPs concentrations of 1000 and 100 ppm, respectively. The AgNPs colloidal solution was characterized by UV-Vis spectroscopy and TEM image. The AgNPs size has been estimated by using Debye-Scherrer formula from X ray diffraction pattern. The presence of AgNPs on fabrics was confirmed from scanning electron microscopy (SEM) images. The antibacterial activity of AgNPs cotton and peco fabrics after 60 washings against Staphylococcus aureus and Klebsiella pneumonia was found to be > 99.40%. Effects of AgNPs on multidrug-resistant pathogens from the clinical specimens were also tested. In addition, the AgNPs fabrics were innoxious to the skin (k=0) by skin-irritation testing to animal (rabbit). (author)

Process development and fabrication for sphere-pac fuel rods

International Nuclear Information System (INIS)

Welty, R.K.; Campbell, M.H.

1981-06-01

Uranium fuel rods containing sphere-pac fuel have been fabricated for in-reactor tests and demonstrations. A process for the development, qualification, and fabrication of acceptable sphere-pac fuel rods is described. Special equipment to control fuel contamination with moisture or air and the equipment layout needed for rod fabrication is described and tests for assuring the uniformity of the fuel column are discussed. Fuel retainers required for sphere-pac fuel column stability and instrumentation to measure fuel column smear density are described. Results of sphere-pac fuel rod fabrication campaigns are reviewed and recommended improvements for high throughput production are noted

Fabrication and irradiation testing of LEU [low enriched uranium] fuels at CRNL status as of 1987 September

International Nuclear Information System (INIS)

Sears, D.F.; Berthiaume, L.C.; Herbert, L.N.

1987-01-01

The current status of Chalk River Nuclear Laboratories' (CRNL) program to develop and test low-enriched uranium (LEU), proliferation-resistant fuels for use in research reactors is reviewed. CRNL's fuel manufacturing process has been qualified by the successful demonstration irradiation of 7 full-size rods in the NRU reactor. Now industrial-scale production equipment has been commissioned, and a fuel-fabrication campaign for 30 NRU rods and a MAPLE-X core is underway. Excess capacity could be used for commercial fuel fabrication. In the irradiation testing program, mini-elements with deliberately included core surface defects performed well in-reactor, swelling by only 7 to 8 vol% at 93 atomic percent burnup of the original U-235. The additional restraint provided by the aluminium cladding which flowed into the defects during extrusion contributed to this good performance. Mini-elements containing a variety of particle size distributions were also successfully irradiated to 93 at% burnup in NRU, as part of a study to establish the optimum particle size distribution. Swelling was found to be proportional to the percentage of fines (<44μm particles) contained in the cores. The mini-elements containing the composition normally used at CRNL had swollen by 5.8 vol%, and mini-elements with a much higher percentage of fines had swollen by 6.8 vol%, at 93 at% burnup. Also, a program to develop LEU targets for Mo-99 production, via the technology developed to fabricate dispersed silicide fuel, has started, and preliminary scoping studies are underway. (Author)

Modeling of an improved chemical vapor infiltration process for ceramic composites fabrication

International Nuclear Information System (INIS)

Tai, N.H.; Chou, T.W.

1990-01-01

A quasi-steady-state approach is applied to model the pressure-driven, temperature-gradient chemical vapor infiltration (improved CVI process) for ceramic matrix composites fabrication. The deposited matrix in this study is SiC which is converted from the thermal decomposition of methyltrichlorosilane gas under excess hydrogen. A three-dimensional unit cell is adopted to simulate the spatial arrangements of reinforcements in discontinuous fiber mats and three-dimensionally woven fabrics. The objectives of this paper are to predict the temperature and density distributions in a fibrous preform during processing, the advancement of the solidified front, the total fabrication period, and the vapor inlet pressure variation for maintaining a constant flow rate

Fabrication of superconducting niobium radio frequency structures

International Nuclear Information System (INIS)

Kirchgessner, J.; Amato, J.; Brawley, J.

1983-01-01

During the last several years a variety of superconducting radio frequency structures have been designed, fabricated and tested. The diverse structures and fabrication techniques are described. This paper is a description of the authors' experiences in this field

Design, fabrication and installation of irradiation facilities

Energy Technology Data Exchange (ETDEWEB)

Sim, Bong Shick; Kim, Y. S.; Lee, C. Y. and others

1999-03-01

The principal contents of this project are to design, fabricate and install the steady-state fuel test loop in HANARO for nuclear technology development. Procurement and fabrication of main equipment, licensing and technical review for fuel test loop have been performed during 2 years(1997, 1998) for this project. Following contents are described in the report. - Procurement and fabrication of the equipment, piping for OPS - IPS manufacture - License - Technical review and evaluation of the FTL facility. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and review ofHANARO interface have been performed respectively. (author)

EIT-based fabric pressure sensing.

Science.gov (United States)

Yao, A; Yang, C L; Seo, J K; Soleimani, M

2013-01-01

This paper presents EIT-based fabric sensors that aim to provide a pressure mapping using the current carrying and voltage sensing electrodes attached to the boundary of the fabric patch. Pressure-induced shape change over the sensor area makes a change in the conductivity distribution which can be conveyed to the change of boundary current-voltage data. This boundary data is obtained through electrode measurements in EIT system. The corresponding inverse problem is to reconstruct the pressure and deformation map from the relationship between the applied current and the measured voltage on the fabric boundary. Taking advantage of EIT in providing dynamical images of conductivity changes due to pressure induced shape change, the pressure map can be estimated. In this paper, the EIT-based fabric sensor was presented for circular and rectangular sensor geometry. A stretch sensitive fabric was used in circular sensor with 16 electrodes and a pressure sensitive fabric was used in a rectangular sensor with 32 electrodes. A preliminary human test was carried out with the rectangular sensor for foot pressure mapping showing promising results.

EIT-Based Fabric Pressure Sensing

Directory of Open Access Journals (Sweden)

A. Yao

2013-01-01

Full Text Available This paper presents EIT-based fabric sensors that aim to provide a pressure mapping using the current carrying and voltage sensing electrodes attached to the boundary of the fabric patch. Pressure-induced shape change over the sensor area makes a change in the conductivity distribution which can be conveyed to the change of boundary current-voltage data. This boundary data is obtained through electrode measurements in EIT system. The corresponding inverse problem is to reconstruct the pressure and deformation map from the relationship between the applied current and the measured voltage on the fabric boundary. Taking advantage of EIT in providing dynamical images of conductivity changes due to pressure induced shape change, the pressure map can be estimated. In this paper, the EIT-based fabric sensor was presented for circular and rectangular sensor geometry. A stretch sensitive fabric was used in circular sensor with 16 electrodes and a pressure sensitive fabric was used in a rectangular sensor with 32 electrodes. A preliminary human test was carried out with the rectangular sensor for foot pressure mapping showing promising results.

Fabrication of a Miniaturized ZnO Nanowire Accelerometer and Its Performance Tests

Directory of Open Access Journals (Sweden)

Hyun Chan Kim

2016-09-01

Full Text Available This paper reports a miniaturized piezoelectric accelerometer suitable for a small haptic actuator array. The accelerometer is made with zinc oxide (ZnO nanowire (NW grown on a copper wafer by a hydrothermal process. The size of the accelerometer is 1.5 × 1.5 mm2, thus fitting the 1.8 × 1.8 mm2 haptic actuator array cell. The detailed fabrication process of the miniaturized accelerometer is illustrated. Performance evaluation of the fabricated accelerometer is conducted by comparing it with a commercial piezoelectric accelerometer. The output current of the fabricated accelerometer increases linearly with the acceleration. The miniaturized ZnO NW accelerometer is feasible for acceleration measurement of small and lightweight devices.

Improved Sound Absorption Performance of Nonwoven Fabric using Fabric Facing and Air Back Cavity

Directory of Open Access Journals (Sweden)

Ismail Ahmad Yusuf

2017-01-01

Full Text Available This paper presents the improvement methods to increase sound absorption performance of polyethylene based nonwoven fabric (PNF. The methods are placing a woven fabric in front of the sample as well as providing air cavity behind the sample. The samples were experimentally tested in an impedance tube based on ISO 10354-2:2001 whereby two microphones are used and the transfer matrix methods are employed. From the results, it can be seen that placing front woven fabric effectively increases sound absorption performance. Moreover, introducing air cavity gap behind the sample is also found to be more significant to increase sound absorption.

33 CFR 150.555 - How must cranes be maintained?

Science.gov (United States)

2010-07-01

... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false How must cranes be maintained? 150.555 Section 150.555 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY... Operations § 150.555 How must cranes be maintained? Cranes must be operated, maintained, and tested in...

Fabrication, Treatment and Testing of a 1.6 Cell Photo-injector Cavity for HZB

International Nuclear Information System (INIS)

Kneisel, P.; Kamps, T.; Knobloch, J.; Kugeler, O.; Neumann, A.; Nietubyc, R.; Sekutowicz, J.K.

2011-01-01

As part of a CRADA (Cooperative Research and Development Agreement) between Forschungszentrum Dresden (FZD) and JLab we have fabricated and tested after appropriate surface treatment a 1.5 cell, 1300 MHz RRR niobium photo-injector cavity to be used in a demonstration test at BESSY*. Following a baseline test at JLab, the cavity received a lead spot coating of ∼ 8 mm diameter deposited with a cathode arc at the Soltan Institute on the endplate made from large grain niobium. It had been demonstrated in earlier tests with a DESY built 1.5 cell cavity - the original design - that a lead spot of this size can be a good electron source, when irradiated with a laser light of 213 nm. In the initial test with the lead spot we could measure a peak surface electric field of ∼ 29 MV/m; after a second surface treatment, carried out to improve the cavity performance, but which was not done with sufficient precaution, the lead spot was destroyed and the cavity had to be coated a second time. This contribution reports about the experiences and results obtained with this cavity.

Modelling the Effect of Weave Structure and Fabric Thread Density on Mechanical and Comfort Properties of Woven Fabrics

Directory of Open Access Journals (Sweden)

Maqsood Muhammad

2016-09-01

Full Text Available The paper investigates the effects of weave structure and fabric thread density on the comfort and mechanical properties of various test fabrics woven from polyester/cotton yarns. Three different weave structures, that is, 1/1 plain, 2/1 twill and 3/1 twill, and three different fabric densities were taken as input variables whereas air permeability, overall moisture management capacity, tensile strength and tear strength of fabrics were taken as response variables and a comparison is made of the effect of weave structure and fabric density on the response variables. The results of fabric samples were analysed in Minitab statistical software. The coefficients of determinations (R-sq values of the regression equations show a good predictive ability of the developed statistical models. The findings of the study may be helpful in deciding appropriate manufacturing specifications of woven fabrics to attain specific comfort and mechanical properties.

Fabrication of elliptical SRF cavities

Science.gov (United States)

Singer, W.

2017-03-01

The technological and metallurgical requirements of material for high-gradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10 μg g-1. The hydrogen content should be kept below 2 μg g-1 to prevent degradation of the quality factor (Q-value) under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Traditional and alternative cavity mechanical fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and electron beam welding. The welding of half-cells is a delicate procedure, requiring intermediate cleaning steps and a careful choice of weld parameters to achieve full penetration of the joints. A challenge for a welded construction is the tight mechanical and electrical tolerances. These can be maintained by a combination of mechanical and radio-frequency measurements on half-cells and by careful tracking of weld shrinkage. The main aspects of quality assurance and quality management are mentioned. The experiences of 800 cavities produced for the European XFEL are presented. Another cavity fabrication approach is slicing discs from the ingot and producing cavities by deep drawing and electron beam welding. Accelerating gradients at the level of 35-45 MV m-1 can be achieved by applying electrochemical polishing treatment. The single-crystal option (grain boundary free) is discussed. It seems that in this case, high performance can be achieved by a simplified treatment procedure. Fabrication of the elliptical resonators from a seamless pipe as an alternative is briefly described. This technology has yielded good

FABRICATION OF TUBE TYPE FUEL ELEMENT FOR NUCLEAR REACTORS

Science.gov (United States)

Loeb, E.; Nicklas, J.H.

1959-02-01

A method of fabricating a nuclear reactor fuel element is given. It consists essentially of fixing two tubes in concentric relationship with respect to one another to provide an annulus therebetween, filling the annulus with a fissionablematerial-containing powder, compacting the powder material within the annulus and closing the ends thereof. The powder material is further compacted by swaging the inner surface of the inner tube to increase its diameter while maintaining the original size of the outer tube. This process results in reduced fabrication costs of powdered fissionable material type fuel elements and a substantial reduction in the peak core temperatures while materially enhancing the heat removal characteristics.

Design, fabrication and transportation of Si rotating device

International Nuclear Information System (INIS)

Kimura, Nobuaki; Imaizumi, Tomomi; Takemoto, Noriyuki; Tanimoto, Masataka; Saito, Takashi; Hori, Naohiko; Tsuchiya, Kunihiko; Romanova, Nataliya; Gizatulin, Shamil; Martyushov, Alexandr; Nakipov, Darkhan; Chakrov, Petr; Tanaka, Futoshi; Nakajima, Takeshi

2012-06-01

Si semiconductor production by Neutron Transmutation Doping (NTD) method using the Japan Materials Testing Reactor (JMTR) has been investigated in Neutron Irradiation and Testing Reactor Center, Japan Atomic Energy Agency (JAEA) in order to expand industry use. As a part of investigations, irradiation test of silicon ingot for development of NTD-Si with high quality was planned using WWR-K in Institute of Nuclear Physics (INP), National Nuclear Center of Republic of Kazakhstan (NNC-RK) based on one of specific topics of cooperation (STC), Irradiation Technology for NTD-Si (STC No.II-4), on the implementing arrangement between NNC-RK and the JAEA for 'Nuclear Technology on Testing/Research Reactors' in cooperation in research and development in nuclear energy and technology. As for the irradiation test, Si rotating device was fabricated in JAEA, and the fabricated device was transported with irradiation specimens from JAEA to INP-NNC-RK. This report described the design, the fabrication, the performance test of the Si rotating device and transportation procedures. (author)

Off-plane x-ray reflection grating fabrication

Science.gov (United States)

Peterson, Thomas J.; DeRoo, Casey T.; Marlowe, Hannah; McEntaffer, Randall L.; Miles, Drew M.; Tutt, James H.; Schultz, Ted B.

2015-09-01

Off-plane X-ray diffraction gratings with precision groove profiles at the submicron scale will be used in next generation X-ray spectrometers. Such gratings will be used on a current NASA suborbital rocket mission, the Off-plane Grating Rocket Experiment (OGRE), and have application for future grating missions. The fabrication of these gratings does not come without challenges. High performance off-plane gratings must be fabricated with precise radial grating patterns, optically at surfaces, and specific facet angles. Such gratings can be made using a series of common micro-fabrication techniques. The resulting process is highly customizable, making it useful for a variety of different mission architectures. In this paper, we detail the fabrication method used to produce high performance off-plane gratings and report the results of a preliminary qualification test of a grating fabricated in this manner. The grating was tested in the off-plane `Littrow' configuration, for which the grating is most efficient for a given diffraction order, and found to achieve 42% relative efficiency in the blaze order with respect to all diffracted light.

Development Of Methodologies Using PhabrOmeter For Fabric Drape Evaluation

Science.gov (United States)

Lin, Chengwei

Evaluation of fabric drape is important for textile industry as it reveals the aesthetic and functionality of the cloth and apparel. Although many fabric drape measuring methods have been developed for several decades, they are falling behind the need for fast product development by the industry. To meet the requirement of industries, it is necessary to develop an effective and reliable method to evaluate fabric drape. The purpose of the present study is to determine if PhabrOmeter can be applied to fabric drape evaluation. PhabrOmeter is a fabric sensory performance evaluating instrument which is developed to provide fast and reliable quality testing results. This study was sought to determine the relationship between fabric drape and other fabric attributes. In addition, a series of conventional methods including AATCC standards, ASTM standards and ISO standards were used to characterize the fabric samples. All the data were compared and analyzed with linear correlation method. The results indicate that PhabrOmeter is reliable and effective instrument for fabric drape evaluation. Besides, some effects including fabric structure, testing directions were considered to examine their impact on fabric drape.

Design, fabrication and installation of irradiation facilities

International Nuclear Information System (INIS)

Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C.

1997-07-01

The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs

Design, fabrication and installation of irradiation facilities

Energy Technology Data Exchange (ETDEWEB)

Kim, Yong Sung; Lee, C. Y.; Kim, J. Y.; Chi, D. Y.; Kim, S. H.; Ahn, S. H.; Kim, S. J.; Kim, J. K.; Yang, S. H.; Yang, S. Y.; Kim, H. R.; Kim, H.; Lee, K. H.; Lee, B. C.; Park, C.; Lee, C. T.; Cho, S. W.; Kwak, K. K.; Suk, H. C. [and others

1997-07-01

The principle contents of this project are to design, fabricate and install the steady-state fuel test loop and non-instrumented capsule in HANARO for nuclear technology development. This project will be completed in 1999, the basic and detail design, safety analysis, and procurement of main equipment for fuel test loop have been performed and also the piping in gallery and the support for IPS piping in reactor pool have been installed in 1994. In the area of non-instrumented capsule for material irradiation test, the fabrication of capsule has been completed. Procurement, fabrication and installation of the fuel test loop will be implemented continuously till 1999. As besides, as these irradiation facilities will be installed in HANARO, review of safety concern, discussion with KINS for licensing and safety analysis report has been submitted to KINS to get a license and review of HANARO interface have been performed respectively. (author). 39 refs., 28 tabs., 21 figs.

Influence of Clothing Fabrics on Skin Microcirculation

Institute of Scientific and Technical Information of China (English)

CHENG Ling; PAN Ning; ZHAO Lian-ying; HUAUNG Gu

2010-01-01

This study investigated the effects of clothing fabric on human skin microcirculation. Once skin is covered with a clothing fabric, human sensations, namely, coolness, warmth, softness, and roughness, are amused immediately, and the cutaneous micrecireulation may be changed consequently. Since the complex relationships of the human skin, the environment, and the clothing, there is few publication focusing on the physiological responses of the skin to the fabrics. In this paper, a Laser Doppler Flowmetry (LDF) was used to test the dynamic responses of the skin blood flow when the fabric was placed on the skin. Effects of different fabrics on the skin blood flux were investigated. The results show that cold stimulation of fabric has remarkable influences on the skin blood flux, and the surface properties of fabric are of importance to affect the human skin blood flow.

Fabrication of small mock-ups for the KO HCCR TBM

Energy Technology Data Exchange (ETDEWEB)

Yoon, Jae Sung; Kim, Suk Kwon; Lee, Eo Hwak; Jin, Hyung Gon; Lee, Dong Won [KAERI, Daejeon (Korea, Republic of); Cho, Seung Yon [NFRI, Daejeon (Korea, Republic of)

2016-05-15

A fabrication procedure for the manufacturing of the HCCR TBM sub-module was performed and small mock-ups were fabricated using an E-beam and laser beam weld to verify the manufacturing procedure and method of the HCCR TBM sub-module. To establish and optimize the welding procedure in an E-beam weld from ARAA material, the distortion and radiographic tests were carried out from the E-beam weld results. It could be noted that a small amount of distortion occurred, but the values are small enough to neglect for the fabrication. In addition, a helium leak test and water pressure test will be performed for verification of the fabricated small mock-ups.

Fabrication of mixed oxide fuel using plutonium from dismantled weapons

International Nuclear Information System (INIS)

Blair, H.T.; Chidester, K.; Ramsey, K.B.

1996-01-01

A very brief summary is presented of experimental studies performed to support the use of plutonium from dismantled weapons in fabricating mixed oxide (MOX) fuel for commercial power reactors. Thermal treatment tests were performed on plutonium dioxide powder to determine if an effective dry gallium removal process could be devised. Fabrication tests were performed to determine the effects of various processing parameters on pellet quality. Thermal tests results showed that the final gallium content is highly dependent on the treatment temperature. Fabrication tests showed that the milling process, sintering parameters, and uranium feed did effect pellet properties. 1 ref., 1 tab

Role of non-destructive examinations in leak testing of glove boxes for industrial scale plutonium handling at nuclear fuel fabrication facility along with case study

International Nuclear Information System (INIS)

Aher, Sachin

2015-01-01

Non Destructive Examinations has the prominent role at Nuclear Fuel Fabrication Facilities. Specifically NDE has contributed at utmost stratum in Leak Testing of Glove Boxes and qualifying them as a Class-I confinement for safe Plutonium handling at industrial scale. Advanced Fuel Fabrication Facility, BARC, Tarapur is engaged in fabrication of Plutonium based MOX (PuO 2 , DDUO 2 ) fuel with different enrichments for first core of PFBR reactor. Alpha- Leak Tight Glove Boxes along with HEPA Filters and dynamic ventilation form the promising engineering system for safe and reliable handling of plutonium bearing materials considering the radiotoxicity and risk associated with handling of plutonium. Leak Testing of Glove Boxes which involves the leak detection, leak rectification and leak quantifications is major challenging task. To accomplish this challenge, various Non Destructive Testing methods have assisted in promising way to achieve the stringent leak rate criterion for commissioning of Glove Box facilities for plutonium handling. This paper highlights the Role of various NDE techniques like Soap Solution Test, Argon Sniffer Test, Pressure Drop/Rise Test etc. in Glove Box Leak Testing along with procedure and methodology for effective rectification of leakage points. A Flow Chart consisting of Glove Box leak testing procedure starting from preliminary stage up to qualification stage along with a case study and observations are discussed in this paper. (author)

Fabrication, Tuning, Treatment and Testing of Two 3.5 Cell Photo-Injector Cavities for the ELBE Linac

International Nuclear Information System (INIS)

Arnold, A.; Murcek, P.; Teichert, J.; Xiang, R.; Eremeev, G. V.; Kneisel, P.; Stirbet, M.; Turlington, L.

2011-01-01

As part of a CRADA (Cooperative Research and Development Agreement) between Helmholtz-Zentrum Dresden-Rossendorf (HZDR) and Thomas Jefferson Lab National Accelerator Facility (TJNAF) we have fabricated and tested two 1.3 GHz 3.5 cell photo-injector cavities from polycrystalline RRR niobium and large grain RRR niobium, respectively. The cavity with the better performance will replace the presently used injector cavity in the ELBE linac. The cavities have been fabricated and pre-tuned at TJNAF, while the more sophisticated final field tuning, the adjustment of the external couplings and the field profile measurement of transverse electric modes for RF focusing was done at HZDR. The following standard surface treatment and the vertical test was carried out at TJNAF's production facilities. A major challenge turned out to be the rinsing of the cathode cell, which has small opening (O-slash10mm) to receive the cathode stalk. Another unexpected problem encountered after etching, since large visible defects appeared in the least accessible cathode cell. This contribution reports about our experiences, initial results and the on-going diagnostic work to understand and fix the problems

Project Plan Remote Target Fabrication Refurbishment Project

International Nuclear Information System (INIS)

Bell, Gary L.; Taylor, Robin D.

2009-01-01

In early FY2009, the DOE Office of Science - Nuclear Physics Program reinstated a program for continued production of 252 Cf and other transcurium isotopes at the Radiochemical Engineering Development Center (REDC) at Oak Ridge National Laboratory (ORNL). The FY2009 major elements of the workscope are as follows: (1) Recovery and processing of seven transuranium element targets undergoing irradiation at the High Flux Isotope Reactor (HFIR) at ORNL; (2) Development of a plan to manufacture new targets for irradiation beginning in early- to mid-FY10 to supply irradiated targets for processing Campaign 75 (TRU75); and (3) Refurbishment of the target manufacturing equipment to allow new target manufacture in early FY10 The 252 Cf product from processing Campaign 74 (recently processed and currently shipping to customers) is expected to supply the domestic demands for a period of approximately two years. Therefore it is essential that new targets be introduced for irradiation by the second quarter of FY10 (HFIR cycle 427) to maintain supply of 252 Cf; the average irradiation period is ∼10 HFIR cycles, requiring about 1.5 calendar years. The strategy for continued production of 252 Cf depends upon repairing and refurbishing the existing pellet and target fabrication equipment for one additional target production campaign. This equipment dates from the mid-1960s to the late 1980s, and during the last target fabrication campaign in 2005- 2006, a number of component failures and operations difficulties were encountered. It is expected that following the target fabrication and acceptance testing of the targets that will supply material for processing Campaign 75 a comprehensive upgrade and replacement of the remote hot-cell equipment will be required prior to subsequent campaigns. Such a major refit could start in early FY 2011 and would take about 2 years to complete. Scope and cost estimates for the repairs described herein were developed, and authorization for the work

Nucleate pool boiling investigation on a silicon test section with micro-fabricated cavities

International Nuclear Information System (INIS)

Sanna, A.; Kenning, D.B.R.; Karayiannis, T.G.; Hutter, C.; Sefiane, K.; Nelson, R.A.

2009-01-01

The basic mechanisms of nucleate boiling are still not completely understood, in spite of the many numerical and experimental studies dedicated to the topic. The use of a hybrid code allows reasonable computational times for simulations of a solid plate with a large population of artificial micro-cavities with fixed distribution. This paper analyses the guidelines for the design, through numerical simulations, of the location and sizes of micro-fabricated cavities on a new silicon test section immersed in FC-72 at the saturation temperature for different pressures with an imposed heat flux applied at the back of the plate. Particular focus is on variations of wall temperature around nucleation sites. (author)

Maintaining and assessing extended 9 test methods in accordance with ISO/IEC 17025: 2005 for Isotopes Hydrology Laboratory

International Nuclear Information System (INIS)

Nguyen Thi Hong Thinh; Ha Lan Anh; Vo Thi Anh; Tran Khanh Minh; Vu Hoai

2016-01-01

The ISO/IEC 17025:2005 ''General requirements for the competence of testing and calibration laboratories'' is basis for the accreditation body of the country in general and VILAS in particular recognizing the competence of laboratories. With the desire to prove that we have sufficient technique and management capacity , and the ability to provide the legally recognized and technically valuable test results, the Isotope Hydrology Laboratory have developed and maintain a quality management system in accordance with ISO/IEC 17025:2005. In 2013, Isotope Hydrology Laboratory received a certificate of accreditation issued by Bureau of Accreditation which recognized the laboratory in accordance with ISO/IEC 17025:2005 with VILAS 670 accredited code. Scope of recognition is analyzed 14 parameters: F"-, Cl"-, NO_2"-, NO_3"-, Br"-, PO_4"3"-, SO_4"2"-, Li"+, Na"+, NH_4"+, K"+, Mg"2"+, Ca"2"+ and "3H in water by ion chromatography and liquid scintillator counting method. The laboratory has successfully implemented the task of maintaining quality management systems conform to ISO/IEC 17025: 2005 and expanded the scope of accreditation by 9 parameters in water: pH, EC, TSS, TDS, DO, BOD5, pH, Fe and Mn in 2015. (author)

Reliability and maintainability

International Nuclear Information System (INIS)

1994-01-01

Several communications in this conference are concerned with nuclear plant reliability and maintainability; their titles are: maintenance optimization of stand-by Diesels of 900 MW nuclear power plants; CLAIRE: an event-based simulation tool for software testing; reliability as one important issue within the periodic safety review of nuclear power plants; design of nuclear building ventilation by the means of functional analysis; operation characteristic analysis for a power industry plant park, as a function of influence parameters

Spacecraft fabrication and test MODIL. Final report

Energy Technology Data Exchange (ETDEWEB)

Saito, T.T.

1994-05-01

This report covers the period from October 1992 through the close of the project. FY 92 closed out with the successful briefing to industry and with many potential and important initiatives in the spacecraft arena. Due to the funding uncertainties, we were directed to proceed as if our funding would be approximately the same as FY 92 ($2M), but not to make any major new commitments. However, the MODIL`s FY 93 funding was reduced to $810K and we were directed to concentrate on the cryocooler area. The cryocooler effort completed its demonstration project. The final meetings with the cryocooler fabricators were very encouraging as we witnessed the enthusiastic reception of technology to help them reduce fabrication uncertainties. Support of the USAF Phillips Laboratory cryocooler program was continued including kick-off meetings for the Prototype Spacecraft Cryocooler (PSC). Under Phillips Laboratory support, Gill Cruz visited British Aerospace and Lucas Aerospace in the United Kingdom to assess their manufacturing capabilities. In the Automated Spacecraft & Assembly Project (ASAP), contracts were pursued for the analysis by four Brilliant Eyes prime contractors to provide a proprietary snap shot of their current status of Integrated Product Development. In the materials and structure thrust the final analysis was completed of the samples made under the contract (``Partial Automation of Matched Metal Net Shape Molding of Continuous Fiber Composites``) to SPARTA. The Precision Technologies thrust funded the Jet Propulsion Laboratory to prepare a plan to develop a Computer Aided Alignment capability to significantly reduce the time for alignment and even possibly provide real time and remote alignment capability of systems in flight.

The new fabrication method of standard surface sources

Energy Technology Data Exchange (ETDEWEB)

Sato, Yasushi E-mail: yss.sato@aist.go.jp; Hino, Yoshio; Yamada, Takahiro; Matsumoto, Mikio

2004-04-01

We developed a new fabrication method for standard surface sources by using an inkjet printer with inks in which a radioactive material is mixed to print on a sheet of paper. Three printed test patterns have been prepared: (1) 100 mmx100 mm uniformity-test patterns, (2) positional-resolution test patterns with different widths and intervals of straight lines, and (3) logarithmic intensity test patterns with different radioactive intensities. The results revealed that the fabricated standard surface sources had high uniformity, high positional resolution, arbitrary shapes and a broad intensity range.

Fabrication of toroidal composite pressure vessels. Final report

International Nuclear Information System (INIS)

Dodge, W.G.; Escalona, A.

1996-01-01

A method for fabricating composite pressure vessels having toroidal geometry was evaluated. Eight units were fabricated using fibrous graphite material wrapped over a thin-walled aluminum liner. The material was wrapped using a machine designed for wrapping, the graphite material was impregnated with an epoxy resin that was subsequently thermally cured. The units were fabricated using various winding patterns. They were hydrostatically tested to determine their performance. The method of fabrication was demonstrated. However, the improvement in performance to weight ratio over that obtainable by an all metal vessel probably does not justify the extra cost of fabrication

Fabrication of tungsten wire reinforced nickel-base alloy composites

Science.gov (United States)

Brentnall, W. D.; Toth, I. J.

1974-01-01

Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

Energy Technology Data Exchange (ETDEWEB)

Wood, J C; Foo, M T; Berthiaume, L C; Herbert, L N; Schaefer, J D; Hawley, D [Atomic Energy of Canada Limited, Chalk River Nuclear Laboratories, Chalk River, ON KOJ 1JO (Canada)

1985-07-01

Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U{sub 3}Si in aluminum, to complement the dispersions of U{sub 3}Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U{sub 3}Si have been manufactured. (author)

Reduced enrichment fuels for Canadian research reactors - Fabrication and performance

International Nuclear Information System (INIS)

Wood, J.C.; Foo, M.T.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.; Hawley, D.

1985-01-01

Our facilities have been upgraded to manufacture fuel rods comprising dispersions of U 3 Si in aluminum, to complement the dispersions of U 3 Si alloyed with 1.5 and 3.0 wt% Al fabricated and tested previously. Further advances have been made in process optimization particularly in core extrusion where production rate has been doubled while maintaining high quality standards. Our mini-element irradiations of Al-61.5 wt% (U,3.5 wt% Si, 1.5 wt% Al) and Al-62.4 wt% (U,3.2 wt% Si, 30 wt% Al) have been completed successfully up to the terminal burnup of 93 atomic percent. Fuel core swelling remained marginally below 1% per 10 atomic percent burnup over the whole irradiation. Also mini-elements containing Al-72.4 wt% USiAl and Al-73.4 wt% USi*Al have been irradiated to 82 atomic percent burnup, their swelling rate marginally exceeding 1% per 10 atomic percent burnup. Three full-size 12-element NRU assemblies containing Al-62.4 wt% USi*Al have been fabricated and installed in the NRU reactor where they have performed normally without problems. The cores for four more full-size 12-element NRU assemblies containing Al-61.0 wt% U 3 Si have been manufactured. (author)

The effects of fabric type, fabric width and model type on the cost of unit raw material in terms of apparel

Science.gov (United States)

Bilgiç, H.; Duru Baykal, P.

2017-10-01

The cost of the fabric which is the raw material of apparel constitutes approximately the half of the total product cost. So, it is highly important that the fabric should be used with the greatest productivity. Cost analysis are of great importance in terms of competitiveness of readymade clothing and apparel sector both in national and international markets. The proximity of costs to international average and the average cost of the countries that are competitors of Turkey in clothing market is essential for Turkey to sustain its effect in textile sector. In the contrary case, the sector won’t be able to maintain its competitive capacity sustainably [1].The main cost elements of textile and apparel sector consist of raw material, labor, energy and financing [2].

SuperCDMS Underground Detector Fabrication Facility

Energy Technology Data Exchange (ETDEWEB)

Platt, M.; Mahapatra, R.; Bunker, Raymond A.; Orrell, John L.

2018-03-01

The SuperCDMS SNOLAB dark matter experiment processes Ge and Si crystals into fully tested phonon and ionization detectors at surface fabrication and test facilities. If not mitigated, it is anticipated that trace-level production of radioisotopes in the crystals due to exposure to cosmic rays at (or above) sea level will result in the dominant source of background events in future dark matter searches using the current SuperCDMS detector technology. Fabrication and testing of detectors in underground facilities shielded from cosmic radiation is one way to directly reduce production of trace levels of radioisotopes, thereby improving experimental sensitivity for the discovery of dark matter beyond the level of the current experiment. In this report, we investigate the cost and feasibility to establish a complete detector fabrication processing chain in an underground location to mitigate cosmogenic activation of the Ge and Si detector substrates. For a specific and concrete evaluation, we explore options for such a facility located at SNOLAB, an underground laboratory in Sudbury, Canada hosting the current and future experimental phases of SuperCDMS.

Quality assurance for breeder reactor fuel fabrication

International Nuclear Information System (INIS)

Marx, E.R.

1978-01-01

Fuel performance in the Fast Flux Test Facility (FFTF) depends on fabrication of fuel to rigorous quality standards. The quality program including Management, Procurement, Fabrication, Inspection, Records, and Audits is discussed as well as unique mixed oxide fuel inspections such as homogeneity inspection, analytical chemistry, and nondestructive fissile assay

Facile fabrication of superhydrophobic surfaces with hierarchical structures.

Science.gov (United States)

Lee, Eunyoung; Lee, Kun-Hong

2018-03-06

Hierarchical structures were fabricated on the surfaces of SUS304 plates using a one-step process of direct microwave irradiation under a carbon dioxide atmosphere. The surface nanostructures were composed of chrome-doped hematite single crystals. Superhydrophobic surfaces with a water contact angle up to 169° were obtained by chemical modification of the hierarchical structures. The samples maintained superhydrophobicity under NaCl solution up to 2 weeks.

Drip bloodstain appearance on inclined apparel fabrics: Effect of prior-laundering, fibre content and fabric structure.

Science.gov (United States)

de Castro, Therese C; Carr, Debra J; Taylor, Michael C; Kieser, Jules A; Duncan, Warwick

2016-09-01

The interaction of blood and fabrics is currently a 'hot topic', since the understanding and interpretation of these stains is still in its infancy. A recent simplified perpendicular impact experimental programme considering bloodstains generated on fabrics laid the foundations for understanding more complex scenarios. Blood rarely impacts apparel fabrics perpendicular; therefore a systematic study was conducted to characterise the appearance of drip stains on inclined fabrics. The final drip stain appearance for 45° and 15° impact angles on torso apparel fabrics (100% cotton plain woven, 100% polyester plain woven, a blend of polyester and cotton plain woven and 100% cotton single jersey knit) that had been laundered for six, 26 and 52 cycles prior to testing was investigated. The relationship between drop parameters (height and volume), angle and the stain characteristics (parent stain area, axis 1 and 2 and number of satellite stains) for each fabric was examined using analysis of variance. The appearance of the drip stains on these fabrics was distorted, in comparison to drip stains on hard-smooth surface. Examining the parent stain allowed for classification of stains occurring at an angle, however the same could not be said for the satellite stains produced. All of the dried stains visible on the surface of the fabric were larger than just after the impacting event, indicating within fabric spreading of blood due to capillary force (wicking). The cotton-containing fabrics spread the blood within the fabrics in all directions along the stain's circumference, while spreading within the polyester plain woven fabric occurred in only the weft (width of the fabric) and warp (length) directions. Laundering affected the formation of bloodstain on the blend plain woven fabric at both impact angles, although not all characteristics were significantly affected for the three impact conditions considered. The bloodstain characteristics varied due to the fibre content

Cold crucible induction melter test for crystalline ceramic waste form fabrication: A feasibility assessment

Energy Technology Data Exchange (ETDEWEB)

Amoroso, Jake W., E-mail: jake.amoroso@srnl.doe.gov [Savannah River National Laboratory, Aiken, SC 29808 (United States); Marra, James; Dandeneau, Christopher S. [Savannah River National Laboratory, Aiken, SC 29808 (United States); Brinkman, Kyle; Xu, Yun [Clemson University, Clemson, SC 29634 (United States); Tang, Ming [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maio, Vince [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Webb, Samuel M. [Stanford Synchrotron Radiation Lightsource, SLAC National Accelerator Laboratory, Menlo Park, CA 94086 (United States); Chiu, Wilson K.S. [University of Connecticut, Storrs, Connecticut 06269-3139 (United States)

2017-04-01

The first scaled proof-of-principle cold crucible induction melter (CCIM) test to process a multiphase ceramic waste form from a simulated combined (Cs/Sr, lanthanide and transition metal fission products) commercial used nuclear fuel waste stream was recently conducted in the United States. X-ray diffraction, 2-D X-ray absorption near edge structure (XANES), electron microscopy, inductively coupled plasma-atomic emission spectroscopy (and inductively coupled plasma-mass spectroscopy for Cs), and product consistency tests were used to characterize the fabricated CCIM material. Characterization analyses confirmed that a crystalline ceramic with a desirable phase assemblage was produced from a melt using a CCIM. Primary hollandite, pyrochlore/zirconolite, and perovskite phases were identified in addition to minor phases rich in Fe, Al, or Cs. The material produced in the CCIM was chemically homogeneous and displayed a uniform phase assemblage with acceptable aqueous chemical durability.

Detailed design, fabrication and testing of an engineering prototype compensated pulsed alternator. Final report

International Nuclear Information System (INIS)

Bird, W.L. Jr.; Woodson, H.H.

1980-03-01

The design, fabrication, and test results of a prototype compensated pulsed alternator are discussed. The prototype compulsator is a vertical shaft single phase alternator with a rotating armature and salient pole stator. The machine is designed for low rep rate pulsed duty and is sized to drive a modified 10 cm Beta amplifier. The load consists of sixteen 15 mm x 20 mm x 112 cm long xenon flashlamps connected in parallel. The prototype compulsator generates an open circuit voltage of 6 kV, 180 Hz, at a maximum design speed of 5400 rpm. At maximum speed, the inertial energy stored in the compulsator rotor is 3.4 megajoules

Fabrication and testing of gas filled targets for large scale plasma experiments on Nova

International Nuclear Information System (INIS)

Stone, G.F.; Spragge, M.; Wallace, R.J.; Rivers, C.J.

1995-01-01

An experimental campaign on the Nova laser was started in July 1993 to study one st of target conditions for the point design of the National Ignition Facility (NIF). The targets were specified to investigate the current NIF target conditions--a plasma of ∼3 keV electron temperature and an electron density of ∼1.0 E + 21 cm -3 . A gas cell target design was chosen to confine as gas of ∼0.01 cm 3 in volume at ∼ 1 atmosphere. This paper will describe the major steps and processes necessary in the fabrication, testing and delivery of these targets for shots on the Nova Laser at LLNL

Project, fabrication, assembly and tests of different prototypes for CPS compound parabolic solar collectors; Projeto, fabricacao, montagem e testes de diferentes prototipos de coletores solares parabolicos compostos CPCs

Energy Technology Data Exchange (ETDEWEB)

Neto, Jose H.M. [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica]. E-mail: henrique@daem.des.cefemg.br

2000-07-01

This work presents the results of the experiment involving the design, fabrication, assembly and tests of composite parabolic solar collectors prototypes with acceptance half-angles of 3 deg C, 6.5 deg C, 11 deg C, 14 deg C and 19.5 deg C of the tube type absorber and 14 deg C rectangular absorber. Field test were performed on all the prototypes for determination of thermal efficiency, time constants and optical efficiencies represented by the modified incidence angles. Tests were performed for the determination of the heat transfer global coefficients on each prototype. (author)

Fabrication of HTTR first loading fuel

International Nuclear Information System (INIS)

Kato, S.; Yoshimuta, S.; Hasumi, T.; Sato, K.; Sawa, K.; Suzuki, S.; Mogi, H.; Shiozawa, S.; Tanaka, T.

2001-01-01

This paper summarizes the fabrication of the first loading fuel for HTTR, High Temperature engineering Test Reactor constructed by JAERI, Japan Atomic Energy Research Institute. The fuel fabrication started at the HTR fuel facility of NFI, Nuclear Fuel Industries, Ltd., June 1995. 4,770 fuel rods were fabricated through the fuel kernel, coated fuel particle and fuel compaction process, then 150 fuel elements were assembled in the reactor building December 1997. Fabrication technology for the fuel was established through a lot of R and D activities and fabrication experience of irradiation examination samples spread over about 30 years. Most of all, very high quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and the automatic compaction process. As for the inspection technology, the development of the automatic measurement equipment for coated layer thickness of a coated fuel particle and uranium content of a fuel compact contributed to the higher reliability and rationalization of the inspection process. The data processing system for the fabrication and quality control, which was originally developed by NFI, made possible not only quick feedback of statistical quality data to the fabrication processes, but also automatic document preparation, such as inspection certificates and accountability control reports. The quality of the first loading fuel fully satisfied the design specifications for the fuel. In particular, average bare uranium fraction and SiC defective fraction of fuel compacts were 2x10 -6 and 8x10 -5 , respectively. According to the preceding irradiation examinations being performed at JMTR, Japan Materials Testing Reactor of JAERI, the specimen sampled from the first loading fuel shows good irradiation performance. (author)

Design and Fabrication of an Experimental Microheater Array Powder Sintering Printer

Science.gov (United States)

Holt, Nicholas; Zhou, Wenchao

2018-03-01

Microheater array powder sintering (MAPS) is a novel additive manufacturing process that uses an array of microheaters to selectively sinter powder particles. MAPS shows great promise as a new method of printing flexible electronics by enabling digital curing of conductive inks on a variety of substrates. For MAPS to work effectively, a microscale air gap needs to be maintained between the heater array and the conductive ink. In this article, we present an experimental MAPS printer with air gap control for printing conductive circuits. First, we discuss design aspects necessary to implement MAPS. An analysis is performed to validate that the design can maintain the desired air gap between the microheaters and the sintering layer, which consists of a silver nanoparticle ink. The printer is tested by printing conductive lines on a flexible plastic substrate with silver nanoparticle ink. Results show MAPS performs on par with or better than the existing fabrication methods for printed electronics in terms of both the print quality (conductivity of the printed line) and print speed, which shows MAPS' great promise as a competitive new method for digital production of printed electronics.

Practical polarization maintaining optical fibre temperature sensor for harsh environment application

Science.gov (United States)

Yang, Yuanhong; Xia, Haiyun; Jin, Wei

2007-10-01

A reflection spot temperature sensor was proposed based on the polarization mode interference in polarization maintaining optical fibre (PMF) and the phenomenon that the propagation constant difference of the two orthogonal polarization modes in stressing structures PMF is sensitive to temperature and the sensing equation was obtained. In this temperature sensor, a broadband source was used to suppress the drift due to polarization coupling in lead-in/lead-out PMF. A characteristic and performance investigation proved this sensor to be practical, flexible and precise. Experimental results fitted the theory model very well and the noise-limited minimum detectable temperature variation is less than 0.01 °C. The electric arc processing was investigated and the differential propagation constant modifying the PMF probe is performed. For the demand of field hot-spot monitoring of huge power transformers, a remote multi-channel temperature sensor prototype has been made and tested. Specially coated Panda PMF that can stand high temperatures up to 250 °C was fabricated and used as probe fibres. The sensor probes were sealed within thin quartz tubes that have high voltage insulation and can work in a hot oil and vapour environment. Test results show that the accuracy of the system is better than ±0.5 °C within 0 °C to 200 °C.

Mechanical properties of different types of space maintainers

Science.gov (United States)

Beldiman, M.-A.; Mârţu, I.; Leiţoiu, B.; Luchian, I.; Lupescu, O.; Bârcă, E. S.

2015-11-01

Currently, inside the oral cavity, the dental space maintainers are subjected to forces exerted on them when performing various functions; therefore, it is important to know how each of these mechanisms behave and respond to forces that are applied directly to them. The mechanical properties of the materials used in dentistry are defined by a set of characteristics representing the behaviour of their particular working conditions and it is qualitatively expressed by a number of parameters.The study aimed to determine the pressing force that can be taken by four 4 types of space maintainers frequently used in practice - fixed and removable, applied on four samples realized with human teeth extracted for orthodontic purposes. Static tests were carried out on a machine type short WDW-5 EC with a maximum force of 5 kN and a loading speed of 5 mm/min by a special testing machine, with an innovative appliance; data recording was automatically performed, using a computer with a special program that present the specific diagrams. Experimental determinations included the following aspects: to determine the maximum force that can be supported by each sample, and to observe the deformations. The values obtained indicate that the best option in terms of behavior under the conditions specified is the removable appliance, and the less functional version is the fixed space maintainer using brackets. According to tests conducted, the fracture strength was found to be more important for fixed space maintainers (band and loop, for example) so, in practice is using more frequent these types of space maintainers.

New Fabrication Strategies for Polymer Electrolyte Batteries

National Research Council Canada - National Science Library

Shriver, D

1997-01-01

.... The objective of this research was to fabricate lithium-polymer batteries by techniques that may produce a thin electrolyte and cathode films and with minimal contamination during fabrication. One such technique, ultrasonic spray was used. Another objective of this research was to test lithium cells that incorporate the new polymer electrolytes and polyelectrolytes.

Fabrication of pressure vessels for nuclear power plants

International Nuclear Information System (INIS)

Sampaio, M.S.P. de

1982-01-01

The status of the technology used in the fabrication of pressure vessel for nuclear power plants and the performance of the Brazilian industry in this area are presented. The followng aspects are discussed: qualification of the industries for the supplying equipment in its requirement categories; the calculation of the components; the choice of the materials; the fabrication process; and, the destructive and nondestructive tests associated to the fabrication. (E.G.) [pt

Fabrication and Performance Test of Aluminium Alloy-Rice Husk Ash Hybrid Metal Matrix Composite as Industrial and Construction Material

Directory of Open Access Journals (Sweden)

Md. Rahat Hossain

2017-12-01

Full Text Available Aluminium matrix composites (AMCs used extensively in various engineering fields due to their exceptional mechanical properties. In this present study, aluminium matrix composites (AMCs such as aluminium alloy (A356 reinforced with rice husk ash particles (RHA are made to explore the possibilities of reinforcing aluminium alloy. The stir casting method was applied to produce aluminium alloy (A356 reinforced with various amounts of (2%, 4%, and 6% rice husk ash (RHA particles. Physical treatment was carried out before the rice husk ash manufacturing process. The effect of mechanical strength of the fabricated hybrid composite was investigated. Therefore, impact test, tensile stress, compressive stress, and some other tests were carried out to analyse the mechanical properties. From the experimental results, it was found that maximum tensile, and compressive stress were found at 6% rice husk ash (RHA and aluminium matrix composites (AMCs. In future, the optimum percentages of rice husk ash (RHA to fabricate the hybrid composites will be determined. Also, simulation by finite element method (FEM will be applied for further investigation.

Sintering furnace for remote fuel fabrication

International Nuclear Information System (INIS)

Bowen, W.W.

1978-10-01

Component testing and evaluation of a chemical vapor deposition Re/W muffle has been initiated. Hydrogen permeation testing and thermal cycling behavior will be evaluated. Fabrication of prototype 10-12 Kg furnace is scheduled for completion late in 1979, at which time testing of the system will be initiated

Fire-Resistant Hydrogel-Fabric Laminates: A Simple Concept That May Save Lives.

Science.gov (United States)

Illeperuma, Widusha R K; Rothemund, Philipp; Suo, Zhigang; Vlassak, Joost J

2016-01-27

There is a large demand for fabrics that can survive high-temperature fires for an extended period of time, and protect the skin from burn injuries. Even though fire-resistant polymer fabrics are commercially available, many of these fabrics are expensive, decompose rapidly, and/or become very hot when exposed to high temperatures. We have developed a new class of fire-retarding materials by laminating a hydrogel and a fabric. The hydrogel contains around 90% water, which has a large heat capacity and enthalpy of vaporization. When the laminate is exposed to fire, a large amount of energy is absorbed as water heats up and evaporates. The temperature of the hydrogel cannot exceed 100 °C until it is fully dehydrated. The fabric has a low thermal conductivity and maintains the temperature gradient between the hydrogel and the skin. The laminates are fabricated using a recently developed tough hydrogel to ensure integrity of the laminate during processing and use. A thermal model predicts the performance of the laminates and shows that they have excellent heat resistance in good agreement with experiments, making them viable candidates in life saving applications such as fire-resistant blankets or apparel.

Fabrication of high-uranium-loaded U{sub 3}O{sub 8}-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G L; Martin, M M [Oak Ridge National Laboratory, TN (United States)

1983-08-01

A common plate-type fuel for Research and Test Reactors (RERTR) is U{sub 3}0{sub 8} dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the {sup 235}U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for non-peaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service. We fabricated developmental fuel plates with cores containing from 60 to 100 wt U{sub 3}0{sub 8} in aluminum encapsulated in 6061 aluminum alloy and evaluated them for aspects of fabricability, nondestructive testing, and expected performance. We recommend 75 wt U{sub 3}0{sub 8}-Al 3.1 Mg U/m{sup 3}) as the highest loading in the initial irradiation test. This upper limit is based on a qualitative assessment of the mechanical integrity of the core made by using current fabrication techniques and materials. As the oxide loading is increased beyond this point, planar areas and extensive stringers of oxide and voids develop, which leave little strength in the thickness direction. Fuel plates may then blister over these areas as fission gases collect during irradiation. Current size plates are easily fabricable to the 75 wt % U{sub 3}0{sub 8}-Al core loading by current fabrication techniques. Dogboning is a potential problem at this loading for some applications; however, this can be easily solved by using tapered compact ends. Current nondestructive radiography and transmission x-ray scanning are applicable to the highly loaded plates. Ultrasonic testing for non-bonds is marginal because of the abrupt change in conductance at the cladding-core interface. Plate thickness can be increased if desired; we fabricated 75 wt % plates with

Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

Science.gov (United States)

Su, Fenghua; Yao, Kai

2014-06-11

A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials.

EXPERIMENTAL INVESTIGATION ON TENSILE STRENGTH OF JACQUARD KNITTED FABRICS

Directory of Open Access Journals (Sweden)

BRAD Raluca

2015-05-01

Full Text Available An objective approach to select the best fabric for technical and home textiles consists in mechanical properties evaluation. The goal of this study is to analyze the behavior of knitted fabrics undergoing stretch stress. In this respect, three types of 2 colors Rib structure (backstripes jacquard, twillback jacquard and double-layered 3x3 rib fabric have been presented and tested for tensile strength and elongation on three directions. First, the elasticity and the behavior of knitted Rib fabrics were described The fabrics were knitted using 100% PAN yarns with Nm 1/15x2 on a E5 CMS 330 Stoll V-bed knitting machine, and have been tested using INSTROM 5587 Tensile Testing Machine in respect of standards conditions. After a relaxation period, 15 specimens were prepared, being disposed at 0°, 45 and 90 angles to the wale direction on the flat knitted panel. The tensile strength and the elongation values were recorded and mean values were computed. After strength and tensile elongation testing for 3 types of rib based knitted fabrics, one can see that the double layer knit presents the best mechanical behavior, followed by birds-eyebacking 2 colors Jacquard and then back striped Jacquard. For tensile stress in bias direction, the twillbacking Jacquard has a good breakage resistance value due to the higher number of rib sinker loops in structure that are positioned on the same direction with the tensile force. The twillbacking Jacquard structure could be considered as an alternative for the base material for decorative and home textile products.

High-Thermal-Conductivity Fabrics

Science.gov (United States)

Chibante, L. P. Felipe

2012-01-01

Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them. The problem is centered on improving the heat removal of the liquid-cooled ventilation garments (LCVGs) used by astronauts. The current design uses an extensive network of water-cooling tubes that introduces bulkiness and discomfort, and increases fatigue. Range of motion and ease of movement are affected as well. The current technology is the same as developed during the Apollo program of the 1960s. Tubing material is hand-threaded through a spandex/nylon mesh layer, in a series of loops throughout the torso and limbs such that there is close, form-fitting contact with the user. Usually, there is a nylon liner layer to improve comfort. Circulating water is chilled by an external heat exchanger (sublimator). The purpose of this innovation is to produce new LCVG components with improved thermal conductivity. This was addressed using nanocomposite engineering incorporating high-thermalconductivity nanoscale fillers in the fabric and tubing components. Specifically, carbon nanotubes were added using normal processing methods such as thermoplastic melt mixing (compounding twin screw extruder) and downstream processing (fiber spinning, tubing extrusion). Fibers were produced as yarns and woven into fabric cloths. The application of isotropic nanofillers can be modeled using a modified Nielsen Model for conductive fillers in a matrix based on Einstein s viscosity model. This is a drop-in technology with no additional equipment needed. The loading is limited by the ability to maintain adequate dispersion. Undispersed materials will plug filtering screens in processing equipment. Generally, the viscosity increases were acceptable, and allowed the filled polymers to still be

Space Maintenance with an Innovative "Tube and Loop" Space Maintainer (Nikhil Appliance).

Science.gov (United States)

Srivastava, Nikhil; Grover, Jyotika; Panthri, Prerna

2016-01-01

Despite the best efforts in prevention, premature loss of primary teeth continues to be a common problem in pediatric dentistry, resulting in disruption of arch integrity and adversely affecting the proper alignment of permanent successors. Space maintainers (SMs) are special appliances used for maintaining space created due to premature loss of primary teeth. Band and loop SM is mostly indicated for the premature loss of single primary molar, but this appliance has a number of limitations both for operators and for patients. Presented in this article is an innovative "Tube and Loop" SM (Nikhil appliance) which offers several advantages over the conventional band and loop SM. It is not only easy and quick to fabricate but can also be completed in a single sitting and cumbersome steps like impression making and laboratory procedures namely soldering are eliminated. How to cite this article: Srivastava N, Grover J, Panthri P. Space Maintenance with an Innovative "Tube and Loop" Space Maintainer (Nikhil Appliance). Int J Clin Pediatr Dent 2016;9(1):86-89.

A study of different fabrics to increase radar cross section of humans.

Science.gov (United States)

Ödman, Torbjörn; Welinder, Jan; Andersson, Nils; Otterskog, Magnus; Lindén, Maria; Ödman, Natalia; Larsson, Christer

2015-01-01

This purpose of the study was to increase the visibility on radar for unprotected pedestrians with the aid of conducting fabric. The experiment comprised measurements of four types of fabric to determine the radio frequency properties, such as radar cross section (RCS) for the vehicle radar frequency 77 GHz and transmission (shielding) in the frequency range 3-18 GHz. Two different thicknesses of polypyrrole (PPy) nonvowen fabric were tested and one thickness for 30 % and 40 % stainless steel fabrics respectively. A jacket with the thinner nonvowen material and one with 40 % steel were tested and compared to an unmodified jacket in the RCS measurement. The measurement showed an increase in RCS of 4 dB for the jacket with the 40 % steel lining compared to the unmodified jacket. The transmission measurement was aimed at determining the fabric with the highest transmission of an incoming radio wave. The 30 % steel fabric and the two thicknesses of the nonvowen fabrics were tested. One practical application is for example the use of radar reflective material in search and rescue (SAR) clothes. The study showed that the 30 % steel fabric was the best candidate for further RCS measurements.

SRF Cavity Fabrication and Materials

Energy Technology Data Exchange (ETDEWEB)

Singer, W [DESY (Germany)

2014-07-01

The technological and metallurgical requirements of material for highgradient superconducting cavities are described. High-purity niobium, as the preferred metal for the fabrication of superconducting accelerating cavities, should meet exact specifications. The content of interstitial impurities such as oxygen, nitrogen, and carbon must be below 10μg/g. The hydrogen content should be kept below 2μg/g to prevent degradation of the Q-value under certain cool-down conditions. The material should be free of flaws (foreign material inclusions or cracks and laminations) that can initiate a thermal breakdown. Defects may be detected by quality control methods such as eddy current scanning and identified by a number of special methods. Conventional and alternative cavity fabrication methods are reviewed. Conventionally, niobium cavities are fabricated from sheet niobium by the formation of half-cells by deep drawing, followed by trim machining and Electron-Beam Welding (EBW). The welding of half-cells is a delicate procedure, requiring intermediate cleaning steps and a careful choice of weld parameters to achieve full penetration of the joints. The equator welds are particularly critical. A challenge for a welded construction is the tight mechanical and electrical tolerances. These can be maintained by a combination of mechanical and radio-frequency measurements on halfcells and by careful tracking of weld shrinkage. The established procedure is suitable for large series production. The main aspects of quality assurance management are mentioned. Another cavity fabrication approach is slicing discs from the ingot and producing cavities by deep drawing and EBW. Accelerating gradients at the level of 35–45 MV·m–1 can be achieved by applying Electropolishing (EP) treatment. Furthermore, the single-crystal option (grain boundary free) is promising. It seems that in this case, high performance can be achieved by a simplified treatment procedure. Fabrication of the

Utilization of process TEG for fabrication of HTS circuits

International Nuclear Information System (INIS)

Hato, T.; Okada, Y.; Maruyama, M.; Suzuki, H.; Wakana, H.; Adachi, S.; Kawabe, U.; Tanabe, K.

2006-01-01

We improved the fabrication process of high-temperature superconducting (HTS) sampler circuits with multilayer structures by utilizing a test elements group (TEG). Among a lot of difficulties in the HTS circuit fabrication process, loss of oxygen is one of the most significant problems. Since the film transition temperature (T c ) has a strong relationship with the resistance at room temperature, we fabricated a test pattern on the same wafer of the circuits and measured the resistance at room temperature by using a prober to estimate the T c of each layer. By introducing the measurement of the normal resistance after each process, we found better process conditions without a T c drop. Moreover, we constructed a low-temperature probing system, in which we can measure the junction TEG. The system enabled feedback of the fabrication condition soon after the junction process. The utilization of the process TEG contributed to reproducible fabrication of HTS circuits and that is a promising advance of the HTS circuit technology

The design, fabrication, and testing of WETF high-quality, long-term-storage, secondary containment vessels

International Nuclear Information System (INIS)

Fisher, Kane J.

2000-01-01

Los Alamos National Laboratory's Weapons Engineering Tritium Facility (WETF) requires secondary containment vessels to store primary tritium containment vessels. The primary containment vessel provides the first boundary for tritium containment. The primary containment vessel is stored within a secondary containment vessel that provides the secondary boundary for tritium containment. WETF requires high-quality, long-term-storage, secondary tritium containment vessels that fit within a Mound-designed calorimeter. In order to qualify the WETF high-quality, long-term-storage, secondary containment vessels for use at WETF, steps have been taken to ensure the appropriate design, adequate testing, quality in fabrication, and acceptable documentation

Draw your assay: Fabrication of low-cost paper-based diagnostic and multi-well test zones by drawing on a paper.

Science.gov (United States)

Oyola-Reynoso, Stephanie; Heim, Andrew P; Halbertsma-Black, Julian; Zhao, C; Tevis, Ian D; Çınar, Simge; Cademartiri, Rebecca; Liu, Xinyu; Bloch, Jean-Francis; Thuo, Martin M

2015-11-01

Interest in low-cost diagnostic devices has recently gained attention, in part due to the rising cost of healthcare and the need to serve populations in resource-limited settings. A major challenge in the development of such devices is the need for hydrophobic barriers to contain polar bio-fluid analytes. Key approaches in lowering the cost in diagnostics have centered on (i) development of low-cost fabrication techniques/processes, (ii) use of affordable materials, or, (iii) minimizing the need for high-tech tools. This communication describes a simple, low-cost, adaptable, and portable method for patterning paper and subsequent use of the patterned paper in diagnostic tests. Our approach generates hydrophobic regions using a ball-point pen filled with a hydrophobizing molecule suspended in a solvent carrier. An empty ball-point pen was filled with a solution of trichloro perfluoroalkyl silane in hexanes (or hexadecane), and the pen used to draw lines on Whatman® chromatography 1 paper. The drawn regions defined the test zones since the trichloro silane reacts with the paper to give a hydrophobic barrier. The formation of the hydrophobic barriers is reaction kinetic and diffusion-limited, ensuring well defined narrow barriers. We performed colorimetric glucose assays and enzyme-linked immuno-sorbent assay (ELISA) using the created test zones. To demonstrate the versatility of this approach, we fabricated multiple devices on a single piece of paper and demonstrated the reproducibility of assays on these devices. The overall cost of devices fabricated by drawing are relatively lower (

Advanced fuel fabrication

International Nuclear Information System (INIS)

Bernard, H.

1989-01-01

This paper deals with the fabrication of advanced fuels, such as mixed oxides for Pressurized Water Reactors or mixed nitrides for Fast Breeder Reactors. Although an extensive production experience exists for the mixed oxides used in the FBR, important work is still needed to improve the theoretical and technical knowledge of the production route which will be introduced in the future European facility, named Melox, at Marcoule. Recently, the feasibility of nitride fuel fabrication in existing commercial oxide facilities was demonstrated in France. The process, based on carbothermic reduction of oxides with subsequent comminution of the reaction product, cold pressing and sintering provides (U, Pu)N pellets with characteristics suitable for irradiation testing. Two experiments named NIMPHE 1 and 2 fabricated in collaboration with ITU, Karlsruhe, involve 16 nitride and 2 carbide pins, operating at a linear power of 45 and 73 kW/m with a smear density of 75-80% TD and a high burn-up target of 15 at%. These experiments are currently being irradiated in Phenix, at Marcoule. (orig.)

Fabrication and laboratory-based performance testing of a building-integrated photovoltaic-thermal roofing panel

International Nuclear Information System (INIS)

Chen, Fangliang; Yin, Huiming

2016-01-01

Highlights: • A BIPVT solar panel is designed and fabricated for energy efficient buildings. • A high-speed manufacture method is developed to produce the functionally graded materials. • Laboratory tests demonstrate BIPVT’s energy efficiency improvement and innovations. • The PV efficiency is enhanced ∼24% through temperature control of the panel by water flow. • The combined electric and thermal efficiency reaches >75% of solar irradiation. - Abstract: A building integrated photovoltaic-thermal (BIPVT) multifunctional roofing panel has been developed in this study to harvest solar energy in the form of PV electricity as well as heat energy through the collection of warm water. As a key component of the multifunctional building envelope, an aluminum/high-density polyethylene (HDPE) functionally graded material (FGM) panel embedded with aluminum water tubes has been fabricated through the vibration-sedimentation approach. The FGM layer gradually transits material phases from well-conductive side (with aluminum dominated) to another highly insulated side (with HDPE). The heat in the PV cells can be easily transferred into the conductive side of the FGM and then collected by the water flow in the embedded tubes. Therefore, the operational temperature of the PV cells can be significantly lowered down, which recovers the PV efficiency in hot weather. In this way, the developed BIPVT panel is able to efficiently harvest solar energy in the form of both PV electricity and heat. The performance of a prototype BIPVT panel has been evaluated in terms of its thermal efficiency via warm water collection and PV efficiency via the output electricity. The laboratory test results demonstrate that significant energy conversion efficiency improvement can be achieved for both electricity generation and heat collection by the presented BIPVT roofing system. Overall, the performance indicates a very promising prospective of the new BIPVT multifunctional roofing panel.

Nuclear fuel elements design, fabrication and performance

CERN Document Server

Frost, Brian R T

1982-01-01

Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

Functionally graded bioactive coatings: From fabrication to testing

Science.gov (United States)

Foppiano, Silvia

Every year about half a million Americans undergo total joint replacement surgery of some kind. This number is expected to steadily increase in the future. About 20% of these patients will need a revision surgery because of implant failure, with a significant increase in health care cost. Current implant materials for load bearing applications must be strong enough to support the loads involved in daily activities, and bioinert, to limit reactivity in the body that may cause inflammatory and other adverse reactions. Metal alloys are typically used as materials for load bearing implants and rely on mechanical interlocking to achieve fixation which can be improved by using bone cements. To improve implant osteointegration, metal implants have been coated with a bone-like mineral: hydroxyapatite (HA). The plasma spray technique is commonly used to apply the HA coating. Such implants do not require the use of bone cement. Plasma sprayed HA coated implants are FDA approved and currently on the market, but their properties are not reproducible or reliable. Thus, coating delamination can occur. Our research group developed a novel family of bioactive glasses which were enameled onto titanium alloy using a functionally graded approach. We stratified the coating with different glass compositions to fulfill different functions. We coupled a first glass layer, with a good CTE match to the alloy, with a second layer of bioactive glass obtaining a functionally graded bioactive coating (FGC). In this thesis for the first time the cytocompatibility of novel bioactive glasses, and their functionally graded coatings on Ti6Al4V, was studied with an in vitro bone model (MC3T3-E1.4 mouse preosteblast cells). The novel bioactive glasses are cytocompatible and no compositional change is required. The fabrication process is reproducible, introduces a small (average 6 vol%) amount of crystallization, which does not significantly affect bioactivity in SBF as tested. The coatings are

Design, Fabrication and High Power RF Test of a C-band Accelerating Structure for Feasibility Study of the SPARC photo-injector energy upgrade

CERN Document Server

Alesini, D.; Di Pirro, G.; Di Raddo, R.; Ferrario, M.; Gallo, A.; Lollo, V.; Marcellini, F.; Higo, T.; Kakihara, K.; Matsumoto, S.; Campogiani, G.; Mostacci, A.; Palumbo, L.; Persichelli, S.; Spizzo, V.; Verdú-Andrés, S.

2011-01-01

The energy upgrade of the SPARC photo-injector from 160 to more than 260 MeV will be done by replacing a low gradient 3m S-Band structure with two 1.4m high gradient C-band structures. The structures are travelling wave, constant impedance sections, have symmetric waveguide input couplers and have been optimized to work with a SLED RF input pulse. A prototype with a reduced number of cells has been fabricated and tested at high power in KEK (Japan) giving very good performances in terms of breakdown rates (10^6 bpp/m) at high accelerating gradient (>50 MV/m). The paper illustrates the design criteria of the structures, the fabrication procedure and the high power RF test results.

Gold nanoparticles mediated coloring of fabrics and leather for antibacterial activity.

Science.gov (United States)

Velmurugan, Palanivel; Shim, Jaehong; Bang, Keuk-Soo; Oh, Byung-Taek

2016-07-01

Metal gold nanoparticles (AuNPs) were synthesized in situ onto leather, silk and cotton fabrics by three different modules, including green, chemical, and a composite of green and chemical synthesis. Green synthesis was employed using Ginkgo biloba Linn leaf powder extract and HAuCl4 with the fabrics, and chemical synthesis was done with KBH4 and HAuCl4. For composite synthesis, G. biloba extract and KBH4 were used to color and embed AuNPs in the fabrics. The colored fabrics were tested for color coordination and fastness properties. To validate the green synthesis of AuNPs, various instrumental techniques were used including UV-Vis spectrophotometry, HR-TEM, FTIR, and XRD. The chemical and composite methods reduce Au(+) onto leather, silk and cotton fabrics upon heating, and alkaline conditions are required for bonding to fibers; these conditions are not used in the green synthesis protocol. FE-SEM image revealed the binding nature of the AuNPs to the fabrics. The AuNPs that were synthesized in situ on the fabrics were tested against a skin pathogen, Brevibacterium linens using LIVE/DEAD BacLight Bacterial Viability testing. This study represents an initial route for coloring and bio-functionalization of various fabrics with green technologies, and, accordingly, should open new avenues for innovation in the textile and garment sectors. Copyright © 2016 Elsevier B.V. All rights reserved.

Design, fabrication, and testing of a SMA hybrid composite jet engine chevron

Science.gov (United States)

Turner, Travis L.; Cabell, Randolph H.; Cano, Roberto J.; Fleming, Gary A.

2006-01-01

Control of jet noise continues to be an important research topic. Exhaust nozzle chevrons have been shown to reduce jet noise, but parametric effects are not well understood. Additionally, thrust loss due to chevrons at cruise suggests significant benefit from deployable chevrons. The focus of this study is development of an active chevron concept for the primary purpose of parametric studies for jet noise reduction in the laboratory and technology development to leverage for full scale systems. The active chevron concept employed in this work consists of a laminated composite structure with embedded shape memory alloy (SMA) actuators, termed a SMA hybrid composite (SMAHC). The actuators are embedded on one side of the middle surface such that thermal excitation generates a moment and deflects the structure. A brief description of the chevron design is given followed by details of the fabrication approach. Results from bench top tests are presented and correlated with numerical predictions from a model for such structures that was recently implemented in MSC.Nastran and ABAQUS. Excellent performance and agreement with predictions is demonstrated. Results from tests in a representative flow environment are also presented. Excellent performance is again achieved for both open- and closed-loop tests, the latter demonstrating control to a specified immersion into the flow. The actuation authority and immersion performance is shown to be relatively insensitive to nozzle pressure ratio (NPR). Very repeatable immersion control with modest power requirements is demonstrated.

Woven fabric composites: Can we peel it?

NARCIS (Netherlands)

Sacchetti, Francisco; Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Villegas, I. Fernandez

2016-01-01

The present work focuses on the applicability of the mandrel peel test to quantify the fracture toughness of woven fabric Carbon/PEEK composites. For this purpose, the mandrel peel test was compared to the standardized DCB test. Unstable crack propagation (stick-slip) was observed in both testing

Irradiation effects test series test IE-1 test results report

International Nuclear Information System (INIS)

Quapp, W.J.; Allison, C.M.; Farrar, L.C.; Mehner, A.S.

1977-03-01

The report describes the results of the first programmatic test in the Nuclear Regulatory Commission Irradiation Effects Test Series. This test (IE-1) used four 0.97m long PWR-type fuel rods fabricated from previously irradiated Saxton fuel. The objectives of this test were to evaluate the effect of fuel pellet density on pellet-cladding interaction during a power ramp and to evaluate the influence of the irradiated state of the fuel and cladding on rod behavior during film boiling operation. Data are presented on the behavior of irradiated fuel rods during steady-state operation, a power ramp, and film boiling operation. The effects of as-fabricated gap size, as-fabricated fuel density, rod power, and power ramp rate on pellet-cladding interaction are discussed. Test data are compared with FRAP-T2 computer model predictions, and comments on the consequences of sustained film boiling operation on irradiated fuel rod behavior are provided

Review of Commercially Available Microfluidic Materials and Fabricating Techniques for Point of Care Testing

Directory of Open Access Journals (Sweden)

Luck EREKU

2016-07-01

Full Text Available During the last two decades silicon and MEMs technology had been the mainstay of early microfluidic devices. However, recent times have brought into focus the need for low cost and readily available materials capable of achieving the expected microfluidics physical and chemical requirements. Also what mentioning is the rapid improvement in microfabrication technology over the years, which has significantly aided new and cheaper ways to produce microfluidic Point-Of-Care-Testing devices commercially or for research purposes. This review article discusses the usefulness of a wide range of available materials and their unique properties suitability in microfluidic applications. Likewise, advantages and drawbacks of manufacturing procedures and outputs of different fabrication methods are also brought into focus.

Thermal hydraulics in the hot pool of Fast Breeder Test Reactor

International Nuclear Information System (INIS)

Padmakumar, G.; Pandey, G.K.; Vaidyanathan, G.

2009-01-01

Sodium cooled Fast Breeder Test Reactor (FBTR) of 40 MWt/13 MWe capacity is in operation at Kalpakkam, near Chennai. Presently it is operating with a core of 10.5 MWt. Knowledge of temperatures and flow pattern in the hot pool of FBTR is essential to assess the thermal stresses in the hot pool. While theoretical analysis of the hot pool has been conducted by a three-dimensional code to access the temperature profile, it involves tuning due to complex geometry, thermal stresses and vibration. With this in view, an experimental model was fabricated in 1/4 scale using acrylic material and tests were conducted in water. Initially hydraulic studies were conducted with ambient water maintaining Froude number similarity. After that thermal studies were conducted using hot and cold water maintaining Richardson similitude. In both cases Euler similarity was also maintained. Studies were conducted simulating both low and full power operating conditions. This paper discusses the model simulation, similarity criteria, the various thermal hydraulic studies that were carried out, the results obtained and the comparison with the prototype measurements.

The European ITER Test Blanket Modules: Current status of fabrication technologies development and a way forward

Energy Technology Data Exchange (ETDEWEB)

Zmitko, Milan, E-mail: milan.zmitko@f4e.europa.eu [Fusion for Energy (F4E), Josep Pla 2, Barcelona (Spain); Galabert, Jose [Fusion for Energy (F4E), Josep Pla 2, Barcelona (Spain); Thomas, Noël [ATMOSTAT, F-94815 Villejuif (France); Forest, Laurent [CEA-Saclay, DEN, DM2S, SEMT, F-91191 Gif-sur-Yvette (France); Bucci, Philippe; Cogneau, Laurence [CEA-DRT, 38000 Grenoble (France); Rey, Jörg; Neuberger, Heiko [Karlsruhe Institute of Technology (KIT), Postfach 3640, Karlsruhe (Germany); Poitevin, Yves [Fusion for Energy (F4E), Josep Pla 2, Barcelona (Spain)

2015-10-15

Highlights: • Significant progress on development of welding procedures for European TBM achieved. • Fabrication processes feasibility based on diffusion and fusion welding demonstrated. • TBM box assembly welding scenarios investigated and welding scenarios identified. • Future qualification of pF/WPS proposed through realization of a number of QMUs. - Abstract: The paper reviews fabrication technologies and procedures applied for manufacturing of the TBM sub-components, like, HCLL and HCPB cooling plates, HCLL/HCPB stiffening plates, and HCLL/HCPB first wall and side caps. The used technologies are based on fusion and diffusion welding techniques taking into account specificities of the EUROFER-97 steel. Development of a standardized procedure complying with professional codes and standards (RCC-MRx), a preliminary fabrication/welding procedure specification (pF/WPS), is described as well as a fabrication and characterization of feasibility mock-ups (FMU) aimed at assessing the suitability of a fabrication process for fulfilling the design and fabrication specifications. Also, fabrication procedures for the TBM box assembly are presently under development through collaboration between European Fusion Laboratories and Industry for the establishment of an optimized assembly sequence/scenario and development of standardized welding procedure specifications. Selection of optimized assembly scenario takes into accounts not only the design requirements and fabrication possibilities/constraints but also maximum accessibility to the welds for sound non-destructive examination in compliance with welds classification. A future approach towards qualification of the developed fabrication technologies and procedures, through a number of medium to full-size qualification mock-ups according to European standards, is outlined before construction of the first TBMs.

Control in fabrication of PWR and BWR type reactor fuel elements

International Nuclear Information System (INIS)

Gorskij, V.V.

1981-01-01

Both destructive and non-destructive testing methods now in use in fabrication of BWR and PWR type reactor fuel elements at foreign plants are reviewed. Technological procedures applied in fabrication of fuel elements and fuel assemblies are described. Major attention is paid to radiographic, ultrasonic, metallographic, visual and autoclavic testings. A correspondence of the methods applied to the ASTM standards is discussed. The most part of the countries are concluded the apply similar testing methods enabling one to reliably evaluate the quality of primary materials and fabricated fuel elements and thus meeting the demands to contemporary PWR and BWR type reactor fuel elements. Practically all fuel element and pipe fabrication plants in Western Europe, Asia and America use the ASTM standards as the basis for the quality contr [ru

Low-loss microelectrodes fabricated using reverse-side exposure for a tunable ferroelectric capacitor application

Science.gov (United States)

Yoon, Yong-Kyu; Stevenson Kenney, J.; Hunt, Andrew T.; Allen, Mark G.

2006-02-01

Narrowly spaced thick microelectrodes are fabricated using a self-aligned multiple reverse-side exposure scheme for an improved quality-factor tunable ferroelectric capacitor. The microelectrodes are fabricated on a functional substrate—a thin film ferroelectric (barium strontium titanate, BST; BaxSr1-xTiO3) coated sapphire substrate, which has an electric-field-dependent dielectric property providing tuning functionality, as well as UV transparency permitting an additional degree of freedom in photolithography steps. The microelectrode process has been applied to interdigitated capacitor fabrication, where a critical challenge is maintaining narrow gaps between electrodes for high tunability, while simultaneously forming thick electrodes to minimize conductor loss. A single mask, self-aligned reverse-side exposure through the transparent substrate achieves both these goals. A single-finger test capacitor with an electrode gap of 1.2 µm and an electrode thickness of 2.2 µm is fabricated and characterized. Tunability (T = 100 × (C0 - Cbias)/C0) of 33% at 10 V has been achieved at 100 kHz. The 2.2 µm thick structure shows improvement of Q-factor compared to that of a 0.1 µm thick structure. To demonstrate the scalability of this process, a 102-finger interdigitated capacitor is fabricated and characterized at 100 kHz and 1 GHz. The structure is embedded in a 25 µm thick epoxy resin SU-8 for passivation. A quality factor decrease of 15-25%, tunability decrease of 2-3% and capacitance increase of 6% are observed due to the expoxy resin after passivation. High frequency performance of the capacitor has been measured to be 15.9 pF of capacitance, 28.1% tunability at 10 V and a quality factor of 16 (at a 10 V dc bias) at 1 GHz.

Development of failure criterion for Kevlar-epoxy fabric laminates

Science.gov (United States)

Tennyson, R. C.; Elliott, W. G.

1984-01-01

The development of the tensor polynomial failure criterion for composite laminate analysis is discussed. In particular, emphasis is given to the fabrication and testing of Kevlar-49 fabric (Style 285)/Narmco 5208 Epoxy. The quadratic-failure criterion with F(12)=0 provides accurate estimates of failure stresses for the Kevlar/Epoxy investigated. The cubic failure criterion was re-cast into an operationally easier form, providing the engineer with design curves that can be applied to laminates fabricated from unidirectional prepregs. In the form presented no interaction strength tests are required, although recourse to the quadratic model and the principal strength parameters is necessary. However, insufficient test data exists at present to generalize this approach for all undirectional prepregs and its use must be restricted to the generic materials investigated to-date.

Analysis of the custom design/fabrication/testing requirements for a large-hole drilling machine for use in an underground radioactive waste repository

International Nuclear Information System (INIS)

Grams, W.H.; Gnirk, P.F.

1976-01-01

This report presents an analysis of the fabrication and field test requirements for a drilling machine that would be applicable to the drilling of large diameter holes for the emplacement of radioactive waste canisters in an underground repository. On the basis of a previous study in 1975 by RE/SPEC Inc. for the Oak Ridge National Laboratory, it was concluded that none of the commercially available machines were ideally suited for the desired drilling application, and that it was doubtful whether a machine with the required capabilities would become available as a standard equipment item. The results of the current study, as presented herein, provide a definitive basis for selecting the desired specifications, estimating the design, fabrication, and testing costs, and analyzing the cost-benefit characteristics of a custom-designed drilling machine for the emplacement hole drilling task

Fabrication of high-uranium-loaded U/sub 3/O/sub 8/-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G.L.; Martin, M.M.

1980-12-01

A common plate-type fuel for research and test reactors is U/sub 3/O/sub 8/ dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the /sup 235/U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for nonpeaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service.

Application of robotics in remote fuel fabrication operations

International Nuclear Information System (INIS)

Nyman, D.H.; Nagamoto, T.T.

1984-01-01

The Secure Automated Fabrication (SAF) line, an automated and remotely controlled manufacturing process, is scheduled for startup in 1987 and will produce mixed uranium/plutonium oxide fuel pins for the Fast Flux Test Facility (FFTF). The application of robotics in the fuel fabrication and supporting operations is described

Feasibility Study of Laser Cutting for Fabrication of Tensile Specimen

International Nuclear Information System (INIS)

Jin, Y. G.; Baik, S. J.; Kim, G. S.; Heo, G. S.; Yoo, B. O.; Ahn, S. B.; Chun, Y. B.

2015-01-01

The specimen fabrication technique was established to machine the specimen from the irradiated materials. The wire cut EDM(electric discharge machine) was modified to fabricate the mechanical testing specimens from irradiated components and fuel claddings. The oxide layer removal system was also developed because the oxide layer on the surface of the irradiated components and claddings interrupted the applying the electric current during the processing. However, zirconium oxide is protective against further corrosion as well as beneficial to mechanical strength for the tensile deformation of the cladding. Thus, it is important to fabricate the irradiated specimens without removal of oxide layer on the surface of the irradiated structural components and claddings. In the present study, laser cutting system was introduced to fabricate the various mechanical testing specimens from the unirradiated fuel cladding and the feasibility of the laser cutting system was studied for the fabrication of various types of irradiated specimens in a hot cell at IMEF (Irradiated Materials Examination Facility) of KAERI. Laser beam machining system was introduced to fabricate the various mechanical testing specimens from the unirradiated fuel cladding and the dimensions were compared for the feasibility of the laser cutting system. The effect of surface oxide layer was also investigated for machining process of the zircaloy-4 fuel cladding and it was found that laser beam machining could be a useful tool to fabricate the specimens with surface oxide layer

Feasibility Study of Laser Cutting for Fabrication of Tensile Specimen

Energy Technology Data Exchange (ETDEWEB)

Jin, Y. G.; Baik, S. J.; Kim, G. S.; Heo, G. S.; Yoo, B. O.; Ahn, S. B.; Chun, Y. B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

The specimen fabrication technique was established to machine the specimen from the irradiated materials. The wire cut EDM(electric discharge machine) was modified to fabricate the mechanical testing specimens from irradiated components and fuel claddings. The oxide layer removal system was also developed because the oxide layer on the surface of the irradiated components and claddings interrupted the applying the electric current during the processing. However, zirconium oxide is protective against further corrosion as well as beneficial to mechanical strength for the tensile deformation of the cladding. Thus, it is important to fabricate the irradiated specimens without removal of oxide layer on the surface of the irradiated structural components and claddings. In the present study, laser cutting system was introduced to fabricate the various mechanical testing specimens from the unirradiated fuel cladding and the feasibility of the laser cutting system was studied for the fabrication of various types of irradiated specimens in a hot cell at IMEF (Irradiated Materials Examination Facility) of KAERI. Laser beam machining system was introduced to fabricate the various mechanical testing specimens from the unirradiated fuel cladding and the dimensions were compared for the feasibility of the laser cutting system. The effect of surface oxide layer was also investigated for machining process of the zircaloy-4 fuel cladding and it was found that laser beam machining could be a useful tool to fabricate the specimens with surface oxide layer.

′Metal to resin′: A comparative evaluation of conventional band and loop space maintainer with the fiber reinforced composite resin space maintainer in children

Directory of Open Access Journals (Sweden)

A Garg

2014-01-01

Full Text Available Aims: To compare the clinical efficacy of two space maintainers namely, conventional band and loop and Fiber Reinforced Composite Resin (FRCR space maintainers . Subjects and Methods: Thirty healthy children, aged 5 to 8 years were selected having at least two deciduous molars in different quadrants indicated for extraction or lost previously. FRCR space maintainer was placed in one quadrant and in the other quadrant band and loop space maintainer was cemented. All the patients were recalled at 1 st , 3 rd , and 6 th months for evaluation of both types of space maintainer. Patient acceptability, time taken, and clinical efficacy was recorded. Statistical analysis used: The observations thus obtained were subjected to statistical analysis using Chi- square test and Mann-Whitney U test. Results: Patient acceptability was greater in Group I (FRCR in comparison to Group II (band and loop space maintainer. The time taken by Group I was significantly lower as compared to that of Group II. In Group I, debonding of enamel, composite was the most common complication leading to failure followed by debonding of fiber composite. In Group II, cement loss was the most common complication leading to failure followed by slippage of band and fracture of loop. The success rates of Groups I and Group II weares 63.3% and 36.7%, respectively. Conclusion: The study concluded that FRCRFiber Reinforced Composite Resin (Ribbond space maintainers can be considered as viable alternative to the conventional band and loop space maintainers.

Synthesis, processing and characterization of shear thickening fluid (STF) impregnated fabric composites

International Nuclear Information System (INIS)

Hassan, Tarig A.; Rangari, Vijay K.; Jeelani, Shaik

2010-01-01

Shear thickening is a non-Newtonian fluid behavior defined as the increase of viscosity with the increase in the applied shear rate. The shear thickening fluid (STF) is a combination of hard metal oxide particles suspended in a liquid polymer. This mixture of flowable and hard components at a particular composition, results in a material with remarkable properties. In this manuscript the shear thickening fluid (STF) was prepared by ultrasound irradiation of silica nanoparticles dispersed in liquid polyethylene glycol polymer. The as-prepared STFs have been tested for their rheological and thermal properties. Kevlar and Nylon fabrics were soaked in STF/ethanol solution to make STF/fabric composite. Knife threats and quasistatic penetration tests were performed on the neat fabrics and STF/fabric composite targets for both engineered spike and knife on areal density basis. The results showed that STF impregnated fabrics have better penetration resistance as compared to neat fabrics without affecting the fabric flexibility. This indicates that the addition of STF to the fabric have enhanced the fabric performance and can be used in liquid body armor applications.

Panel fabrication utilizing GaAs solar cells

Science.gov (United States)

Mardesich, N.

1984-01-01

The development of the GaAs solar cells for space applications is described. The activities in the fabrication of GaAs solar panels are outlined. Panels were fabricated while introducing improved quality control, soldering laydown and testing procedures. These panels include LIPS II, San Marco Satellite, and a low concentration panel for Rockwells' evaluation. The panels and their present status are discussed.

Evaluation of filter fabrics for use in silt fences.

Science.gov (United States)

1980-01-01

The study reported was initiated to develop tests simulating field conditions that could be used to develop information for the formulation of specifications for use in purchasing filter fabrics to be used to construct silt fences. Fifteen fabrics we...

Fabrication and testing of the recoil mass spectrometer at Bombay ...

Indian Academy of Sciences (India)

A recoil mass spectrometer (RMS) has been designed, fabricated and installed ... first order and only mass dispersion is obtained at the focal plane of the ... more details, like, the specifications and a typical beam profile through the ... Further experiments are now in progress to characterize the spectrometer, i.e., to measure.

Fabrication and Mechanical Properties of Silicon Carbide Micropillars

International Nuclear Information System (INIS)

Shin, Chan Sun; Jin, Hyung Ha; Kwon, Jun Hyun; Kim, Don Jin

2011-01-01

Silicon carbide (SiC) has outstanding thermal and mechanical properties under high temperature and high neutron irradiation. SiC and SiC/SiC composites have been proposed as a promising candidate material for structural components in fusion reactors. Characterization of the mechanical properties such as fracture strength is important in ensuring the reliability of these ceramic structures. This study demonstrates a micro-compression test of SiC micropillars which are fabricated by mask and dryetching technique. Our fabrication method involves lithographic pattering of spun and baked photoresist on chemically vapor-deposited (CVD) polycrystalline beta-SiC substrates, followed by lift-off process of electroplated metal into the prescribed photoresist template. This metal works as an etch cap for inductively coupled plasma (ICP) etching. Our fabrication method enables the production of more than a few hundred micropillars under an identical fabrication condition, which is a great benefit for the statistical analysis of the fracture properties of brittle ceramic materials. The diameters of fabricated SiC micropillars range from 6 down to 0.5 μm. The ratio of micropillar diameter to height is set to 1:3 ∼ 1:4. Uniaxial compression tests have been conducted using flat punch nanoindentation at room temperature. We observed the specimen size effect on the measured fracture stress of SiC micropillars. In this paper we present the results of the micro-compression tests of SiC micropillars with the diameters of 0.8 and 2.6 μm

Fabrication and Testing of a Modular Micro-Pocket Fission Detector Instrumentation System for Test Nuclear Reactors

Science.gov (United States)

Reichenberger, Michael A.; Nichols, Daniel M.; Stevenson, Sarah R.; Swope, Tanner M.; Hilger, Caden W.; Roberts, Jeremy A.; Unruh, Troy C.; McGregor, Douglas S.

2018-01-01

Advancements in nuclear reactor core modeling and computational capability have encouraged further development of in-core neutron sensors. Measurement of the neutron-flux distribution within the reactor core provides a more complete understanding of the operating conditions in the reactor than typical ex-core sensors. Micro-Pocket Fission Detectors have been developed and tested previously but have been limited to single-node operation and have utilized highly specialized designs. The development of a widely deployable, multi-node Micro-Pocket Fission Detector assembly will enhance nuclear research capabilities. A modular, four-node Micro-Pocket Fission Detector array was designed, fabricated, and tested at Kansas State University. The array was constructed from materials that do not significantly perturb the neutron flux in the reactor core. All four sensor nodes were equally spaced axially in the array to span the fuel-region of the reactor core. The array was filled with neon gas, serving as an ionization medium in the small cavities of the Micro-Pocket Fission Detectors. The modular design of the instrument facilitates the testing and deployment of numerous sensor arrays. The unified design drastically improved device ruggedness and simplified construction from previous designs. Five 8-mm penetrations in the upper grid plate of the Kansas State University TRIGA Mk. II research nuclear reactor were utilized to deploy the array between fuel elements in the core. The Micro-Pocket Fission Detector array was coupled to an electronic support system which has been specially developed to support pulse-mode operation. The Micro-Pocket Fission Detector array composed of four sensors was used to monitor local neutron flux at a constant reactor power of 100 kWth at different axial locations simultaneously. The array was positioned at five different radial locations within the core to emulate the deployment of multiple arrays and develop a 2-dimensional measurement of

MQXFS1 Quadrupole Fabrication Report

CERN Document Server

Ambrosio, G; Bossert, R; Cavanna, E; Cheng, D; Chlachidize, G; Cooley, L D; Dietderich, D; Felice, H; Ferracin, P; Ghosh, A; Hafalia, R; Holik, E F; Izquierdo Bermudez, S; Juchno, M; Krave, S; Marchevsky, M; Muratore, J; Nobrega, F; Pan, H; Perez, J C; Pong, I; Prestemon, S; Ravaioli, E; Sabbi, G L; Santini, C; Schmalzle, J; Schmalzle, J; Stoynev, S; Strauss, T; Vallone, G; Wanderer, P; Wang, X; Yu, M

2017-01-01

This report presents the fabrication and QC data of MQXFS1, the first short model of the low-beta quadrupoles (MQXF) for the LHC High Luminosity Upgrade. It describes the conductor, the coils, and the structure that make the MQXFS1 magnet. Qualification tests and non-conformities are also presented and discussed. The fabrication of MQXFS1 was started before the finalization of conductor and coil design for MQXF magnets. Two strand design were used (RRP 108/127 and RRP 132/169). Cable and coil cross-sections were “first generation”.

MQXFS1 Quadrupole Fabrication Report

Energy Technology Data Exchange (ETDEWEB)

Ambrosio, G. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Anerella, M. [Brookhaven National Lab. (BNL), Upton, NY (United States); Bossert, R. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Cavanna, E. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Cheng, D. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Chlachidize, G. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Cooley, L. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Dietderich, D. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Felice, H. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Ferracin, P. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Ghosh, A. [Brookhaven National Lab. (BNL), Upton, NY (United States); Hafalia, R. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Holik, E. F. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Bermudez, S. Izquierdo [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Juchno, M. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Krave, S. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Marchevsky, M. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Muratore, J. [Brookhaven National Lab. (BNL), Upton, NY (United States); Nobrega, F. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Pan, H. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Perez, J. C. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Pong, I. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Prestemon, S. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Ravaioli, E. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Sabbi, G. L. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Santini, C. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Schmalzle, J. [Brookhaven National Lab. (BNL), Upton, NY (United States); Stoynev, S. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Strauss, T. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States); Vallone, G. [European Organization for Nuclear Research (CERN), Geneva (Switzerland); Wanderer, P. [Brookhaven National Lab. (BNL), Upton, NY (United States); Wang, X. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Yu, M. [Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States)

2017-07-16

This report presents the fabrication and QC data of MQXFS1, the first short model of the low-beta quadrupoles (MQXF) for the LHC High Luminosity Upgrade. It describes the conductor, the coils, and the structure that make the MQXFS1 magnet. Qualification tests and non-conformities are also presented and discussed. The fabrication of MQXFS1 was started before the finalization of conductor and coil design for MQXF magnets. Two strand design were used (RRP 108/127 and RRP 132/169). Cable and coil cross-sections were “first generation”.

Fabric protectors. Part II - Propane, 1,1,1-trichloroethane, and petroleum distillates levels in air after application of fabric protectors.

Science.gov (United States)

Otson, R; Williams, D T; Bothwell, P D

1984-01-01

Propane, 1,1,1-trichloroethane, and petroleum distillates levels in air which were generated during the use of aerosol type fabric protectors were monitored by means of the NIOSH charcoal tube, a glass bulb grab sampling, and the GASBADGE passive device techniques. Although 1982 ACGIH TLV-STEL were readily exceeded in an unventilated test room, when fabric was sprayed with 450 g of fabric protector in an unconfined area within a home the generated vapors quickly dispersed and STEL and 8-hour TWA-TLV were not exceeded.

Perspective: Maintaining surface-phase purity is key to efficient open air fabricated cuprous oxide solar cells

Energy Technology Data Exchange (ETDEWEB)

Hoye, Robert L. Z., E-mail: rlzh2@cam.ac.uk, E-mail: jld35@cam.ac.uk; Ievskaya, Yulia; MacManus-Driscoll, Judith L., E-mail: rlzh2@cam.ac.uk, E-mail: jld35@cam.ac.uk [Department of Materials Science and Metallurgy, University of Cambridge, 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom); Brandt, Riley E.; Buonassisi, Tonio [Massachusetts Institute of Technology, Cambridge, Massachusetts 02139 (United States); Heffernan, Shane [Electrical Engineering Division, Department of Engineering, University of Cambridge, 9 JJ Thomson Avenue, Cambridge CB3 0FA (United Kingdom); Musselman, Kevin P. [Department of Physics, University of Cambridge, JJ Thomson Avenue, Cambridge CB3 0HE (United Kingdom); Department of Materials Science and Metallurgy, University of Cambridge, 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom)

2015-02-01

Electrochemically deposited Cu{sub 2}O solar cells are receiving growing attention owing to a recent doubling in efficiency. This was enabled by the controlled chemical environment used in depositing doped ZnO layers by atomic layer deposition, which is not well suited to large-scale industrial production. While open air fabrication with atmospheric pressure spatial atomic layer deposition overcomes this limitation, we find that this approach is limited by an inability to remove the detrimental CuO layer that forms on the Cu{sub 2}O surface. Herein, we propose strategies for achieving efficiencies in atmospherically processed cells that are equivalent to the high values achieved in vacuum processed cells.

Perspective: Maintaining surface-phase purity is key to efficient open air fabricated cuprous oxide solar cells

International Nuclear Information System (INIS)

Hoye, Robert L. Z.; Ievskaya, Yulia; MacManus-Driscoll, Judith L.; Brandt, Riley E.; Buonassisi, Tonio; Heffernan, Shane; Musselman, Kevin P.

2015-01-01

Electrochemically deposited Cu 2 O solar cells are receiving growing attention owing to a recent doubling in efficiency. This was enabled by the controlled chemical environment used in depositing doped ZnO layers by atomic layer deposition, which is not well suited to large-scale industrial production. While open air fabrication with atmospheric pressure spatial atomic layer deposition overcomes this limitation, we find that this approach is limited by an inability to remove the detrimental CuO layer that forms on the Cu 2 O surface. Herein, we propose strategies for achieving efficiencies in atmospherically processed cells that are equivalent to the high values achieved in vacuum processed cells

Improved reliability, maintainability and safety through elastomer upgrading

International Nuclear Information System (INIS)

Wensel, R.; Wittich, K.C.

1995-01-01

Equipment in nuclear plants has historically contained whatever elastomer each component supplier traditionally used for corresponding non-nuclear service. The resulting proliferation of elastomer compounds, many of which are far from optimal for the service conditions (e.g., pressure, temperature, radiation, etc.), has multiplied the costs to provide station reliability, maintainability and safety. Cost-effective improvements are being achieved in CANDU plants by upgrading and standardizing on a handful of high performing elastomer compounds. These upgraded materials offer significant gains in service life over the materials they replace (often by factors of 2 or more). This rationalization of elastomer compounds also facilitates the EQ process for safety-related equipment. Detailed test data on aging is currently being generated for these specific elastomers, encompassing the conditions and media (air, water, oil) common in CANDU service. Two key elements characterize this testing. First, each result is specific to the compound used in the test, and second, it is specific to the tested failure mode (e.g., compression set, extrusion, fracture, etc.). Having fewer, but more thoroughly tested compounds, avoids the penalty (associated with poorly characterized materials) of having to replace parts prematurely because of conservatism, while maintaining safe, reliable service. This paper provides an overview of this approach covering: the benefits of compound rationalization; and the how and why of establishing relevant failure criteria; appropriate quality assurance to maintain EQ; procurement, storage and handling guidelines; and monitoring and predicting in-service degradation. (author)

Design, fabrication, and test plan of a small centrifugal compressor test model for a supercritical CO2 compressor in the fast reactor power plant

International Nuclear Information System (INIS)

Muto, Yasushi; Ishizuka, Takao; Aritomi, Masanori

2009-01-01

To clarify the CO 2 compressor performance in the vicinity of the critical point, a research project has begun at Tokyo Institute of Technology based on Japanese government funding. This paper describes the design and fabrication results of a small and high-speed centrifugal test compressor. Drawings of compressor structures such as an impeller and a rotor are presented. Numerical analysis results confirm that a desirable fluid flow distribution and structural integrity with respect to both the vane strength and rotor vibration can be expected. (author)

The fabrication techniques of Z-pinch targets. Techniques of fabricating self-adapted Z-pinch wire-arrays

International Nuclear Information System (INIS)

Qiu Longhui; Wei Yun; Liu Debin; Sun Zuoke; Yuan Yuping

2002-01-01

In order to fabricate wire arrays for use in the Z-pinch physical experiments, the fabrication techniques are investigated as follow: Thickness of about 1-1.5 μm of gold is electroplated on the surface of ultra-fine tungsten wires. Fibers of deuterated-polystyrene (DPS) with diameters from 30 to 100 microns are made from molten DPS. And two kinds of planar wire-arrays and four types of annular wire-arrays are designed, which are able to adapt to the variation of the distance between the cathode and anode inside the target chamber. Furthermore, wire-arrays with diameters form 5-24 μm are fabricated with tungsten wires, respectively. The on-site test shows that the wire-arrays can self-adapt to the distance changes perfectly

Selection of sorption material for tests of pesticide permeation through protective clothing fabrics.

Science.gov (United States)

Krzemińska, Sylwia; Nazimek, Teresa

2004-01-01

The paper presents the results of studies on selecting a solid sorption material for absorbing liquid crop protection agents which permeate samples of protective clothing fabrics. The sorption materials were investigated and selected with an assumption that they should have a high recovery coefficient for biologically active substances, used as active ingredients in crop protection agents, at a presumed, acceptably high level. The selected substances were determined with a gas chromatograph equipped with an electron capture detector (dichlorvos, cypermethrin and 2,4-D) and a nitrogen-phosphorus detector (carbofuran). The tests demonstrated that polypropylene melt-blown type unwoven cloth had high recovery coefficients for all 4 active ingredients proposed for the study. The highest recovery coefficient, -.97, was obtained for carbofuran. The recovery coefficients obtained for the 3 remaining substances were lower: .89 for cypermethrin and 2,4-D, and .84 for dichlorvos.

Double-shell inertial confinement fusion target fabrication

International Nuclear Information System (INIS)

Hatcher, C.W.; Lorensen, L.E.; Weinstein, B.W.

1980-01-01

First generation hemishells, from which spherical shells are constructed, were fabricated by micromachining coated mandrels and by molding. The remachining of coated mandrels are described in detail. Techniques were developed for coating the microsized mandrels with polymeric and metallic materials by methods including conformal coating, vapor deposition, plasma polymerization and thermoforming. Micropositioning equipment and bonding techniques have also been developed to assemble the hemishells about a fuel pellet maintaining a spherical concentricity of better than 2 μm and voids in the hemishell bonding line of a few hundred angstroms or less

Thermally Optimized Polarization-Maintaining Photonic Crystal Fiber and Its FOG Application.

Science.gov (United States)

Zhang, Chunxi; Zhang, Zhihao; Xu, Xiaobin; Cai, Wei

2018-02-13

In this paper, we propose a small-diameter polarization-maintaining solid-core photonic crystal fiber. The coating diameter, cladding diameter and other key parameters relating to the thermal properties were studied. Based on the optimized parameters, a fiber with a Shupe constant 15% lower than commercial photonic crystal fibers (PCFs) was fabricated, and the transmission loss was lower than 2 dB/km. The superior thermal stability of our fiber design was proven through both simulation and measurement. Using the small-diameter fiber, a split high precision fiber optic gyro (FOG) prototype was fabricated. The bias stability of the FOG was 0.0023 °/h, the random walk was 0.0003 °/ h , and the scale factor error was less than 1 ppm. Throughout a temperature variation ranging from -40 to 60 °C, the bias stability was less than 0.02 °/h without temperature compensation which is notably better than FOG with panda fiber. As a result, the PCF FOG is a promising choice for high precision FOG applications.

Investigation on fabrication of SiC/SiC composite as a candidate material for fuel sub-assembly

International Nuclear Information System (INIS)

Lee, Jae-Kwang; Naganuma, Masayuki; Park, Joon-Soo; Kohyama, Akira

2005-01-01

The possibility of SiC/SiC (Silicon carbide fiber reinforced Silicon carbide) composites application for fuel sub-assembly of Fast Breeder Reactor was investigated. To select a raw material of SiC/SiC composites, a few kinds of SiC nano powder was estimated by SEM observation and XRD analysis. Furthermore, SiC monolithic was sintered from them and estimated by flexural test. SiC nano-powder which showed good sinterability, it was used for fabrication of SiC/SiC composites by Hot Pressing method. From the sintering condition of 1800, 1820degC temperature and 15, 20 MPa pressure, SiC/SiC composite was fabricated and then estimated by tensile test. SiC/SiC composite, which made by 1820degC and 20 MPa condition, showed the highest mechanical strength by the monotonic tensile test. SiC/SiC composite, which made by 1800degC and 15 MPa condition, showed a stable fracture behavior at the monotonic and cyclic tensile test. And then, the hoop stress of ideal model of SiC/SiC composites was discussed. It was confirmed that applicability of SiC/SiC composites by Hot Pressing method for fuel sub-assembly structural material. To make it real attractive one, to maintain the reliability and safety as a high temperature structural material, the design and process study on SiC/Sic composites material will be continued. (author)

Effects of dissolving microneedle fabrication parameters on the activity of encapsulated lysozyme.

Science.gov (United States)

Fakhraei Lahiji, Shayan; Jang, Yoojung; Ma, Yonghao; Dangol, Manita; Yang, Huisuk; Jang, Mingyu; Jung, Hyungil

2018-05-30

Dissolving microneedle (DMN) is referred to a microscale needle that encapsulates drug(s) within a biodegradable polymer matrix and delivers it into the skin in a minimally invasive manner. Although vast majority of studies have emphasized DMN as an efficient drug delivery system, the activity of DMN-encapsulated proteins or antigens can be significantly affected due to a series of thermal, physical and chemical stress factors during DMN fabrication process and storage period. The objective of this study is to evaluate the effects of DMN fabrication parameters including polymer type, polymer concentration, fabrication and storage temperature, and drying conditions on the activity of the encapsulated therapeutic proteins by employing lysozyme (LYS) as a model protein. Our results indicate that a combination of low temperature fabrication, mild drying condition, specific polymer concentration, and addition of protein stabilizer can maintain the activity of encapsulated LYS up to 99.8 ± 3.8%. Overall, findings of this study highlight the importance of optimizing DMN fabrication parameters and paves way for the commercialization of an efficient delivery system for therapeutics. Copyright © 2018 Elsevier B.V. All rights reserved.

Fabrication and tests of anode supported solid oxide fuel cell; Fabricacao e testes de celula a combustivel de oxido solido suportada no anodo

Energy Technology Data Exchange (ETDEWEB)

Florio, D.Z. de [UNESP, Araraquara, SP (Brazil)], e-mail: dzflorio@ipen.br; Fonseca, F.C.; Franca, Y.V.; Muccillo, E.N.S.; Muccillo, R. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Berton, M.A.C.; Garcia, C.M. [LACTEC - Instituto de Tecnologia para o Desenvolvimento, Curitiba, PR (Brazil)

2006-07-01

A laboratory setup was designed and put into operation for the development of solid oxide fuel cells (SOFCs). Ceramic single cells were fabricated by low-cost methods, and emphasis was given to the use of ready available raw materials. The whole project consisted of the preparation of the component materials - anode, cathode, and electrolyte - and the buildup of a hydrogen leaking-free sample chamber with platinum leads and current collectors for measuring the electrochemical properties of single SOFCs. Anode-supported single SOFCs of the type (ZrO{sub 2}:Y{sub 2}O{sub 3} + NiO) anode / (ZrO{sub 2}:Y{sub 2}O{sub 3}) electrolyte / (La{sub 0.65}Sr{sub 0.35}MnO{sub 3} + ZrO{sub 2}:Y{sub 2}O{sub 3}) cathode have been prepared and tested at 700 deg C and 800 deg C after in situ H{sub 2} anode reduction. The main results show that the slurry coating method resulted in single-cells with good reproducibility and reasonable performance, suggesting that this method can be considered for fabrication of SOFCs. (author)

Development of PHWR fuel fabrication in Korea

International Nuclear Information System (INIS)

Suh, K.S.; Yang, M.S.; Kim, D.H.; Rim, C.S.

1988-01-01

Korea Advanced Energy Research Institute (KAERI) started a research project to develop the PHWR (CANDU) nuclear fuel fabrication technology in 1981. Based on the results of the intensive developmental work, several prototype fuel bundles were fabricated and tested in the Hot Test Loop at KAERI continuously in 1983 and 1984. After that, irradiation test and post-irradiation examination were carried out for two KAERI-made fuel bundles at Chalk River Nuclear Laboratories in Canada in 1984. Since the results of in-pile and out-of-pile tests with prototype fuel bundles proved to be satisfactory, 48 additional fuel bundles were loaded in Wolsung reactor (CANDU) in 1984 and 1985, and all of them were discharged without a defect after excellent performance in the power reactor. In 1985, the Korean government decided that KAERI supplies all the fuel necessary for the Wolsung reactor. For the mass production of nuclear fuel bundle, several process equipment, facilities and automation methods have been improved making use of experience accumulated during research. A quality assurance program was also established, and quality inspection technology was reviewed and improved to fit the mass production. This paper deals with the development experience so far obtained with the design and fabrication of the Korean PHWR fuel

Investigation of antibacterial activity of cotton fabric incorporating nano silver colloid

International Nuclear Information System (INIS)

Ngo Vo Ke Thanh; Nguyen Thi Phuong Phong

2009-01-01

In this work, silver nanoparticles were prepared by polyol process with microwave heating and incorporated on cotton fabric surfaces. The antibacterial performance of the antibacterial cotton fabric was tested for different concentration of nano-sized silver colloid, contact time germs, and washing times. It was found that antibacterial activity increased with the increasing concentration of nano-sized silver colloid. The antibacterial fabric with 758 mg/kg of silver nanoparticles on surface cotton was highly effective in killing test bacteria and had excellent water resisting property.

Fabrication of ThO2, UO2, and PuO2-UO2 pellets

International Nuclear Information System (INIS)

Rasmussen, D.E.; Jentzen, W.R.; McCord, R.B.

1978-01-01

Fabrication of ThO pellets for EBR-II irradiation testing and fabrication of UO 2 and PuO 2 -UO 2 pellets for United Kingdom Prototype Fast Reactor (PFR) irradiation testing is discussed. Effect of process parameters on density and microstructure of pellets fabricated by the cold press and sinter technique is reviewed

Cryogenic Dark Matter Search detector fabrication process and recent improvements

Energy Technology Data Exchange (ETDEWEB)

Jastram, A., E-mail: akjastram@tamu.edu [Department of Physics and Astronomy, Texas A and M University, College Station, TX 77843 (United States); Harris, H.R.; Mahapatra, R.; Phillips, J.; Platt, M.; Prasad, K. [Department of Physics and Astronomy, Texas A and M University, College Station, TX 77843 (United States); Sander, J. [Department of Physics and Astronomy, Texas A and M University, College Station, TX 77843 (United States); Department of Physics, University of South Dakota, Vermillion, SD 57069 (United States); Upadhyayula, S. [Department of Physics and Astronomy, Texas A and M University, College Station, TX 77843 (United States)

2015-02-01

A dedicated facility has been commissioned for Cryogenic Dark Matter Search (CDMS) detector fabrication at Texas A and M University (TAMU). The fabrication process has been carefully tuned using this facility and its equipment. Production of successfully tested detectors has been demonstrated. Significant improvements in detector performance have been made using new fabrication methods/equipment and tuning of process parameters.

Fabrics for fire resistant passenger seats in aircraft

Science.gov (United States)

Tesoro, G. C.

1978-01-01

The essential elements of the problem and of approaches to improved fire resistance in aircraft seats are reviewed. The performance requirements and availability of materials, delay in the ignition of upholstery fabric by a small source are considered a realistic objective. Results of experimental studies on the thermal response of fabrics and fabric/foam combinations suggest significant conclusions regarding: (1) the ignition behavior of a commercial 90/10 wool/nylon upholstery fabric relative to fabrics made from thermally stable polymers; (2) the role of the foam backing; (3) the behavior of seams. These results, coupled with data from other sources, also confirm the importance of materials' interactions in multicomponent assemblies, and the need for system testing prior to materials' selection. The use of an interlinear or thermal barrier between upholstery fabric and foam is a promising and viable approach to improved fire resistance of the seat assembly, but experimental evaluation of specific combinations of materials or systems is an essential part of the selection process.

Towards Automated and Objective Assessment of Fabric Pilling

Directory of Open Access Journals (Sweden)

Rocco Furferi

2014-10-01

Full Text Available Pilling is a complex property of textile fabrics, representing, for the final user, a non-desired feature to be controlled and measured by companies working in the textile industry. Traditionally, pilling is assessed by visually comparing fabrics with reference to a set of standard images, thus often resulting in inconsistent quality control. A number of methods using machine vision have been proposed all over the world, with almost all sharing the idea that pilling can be assessed by determining the number of pills or the area occupied by the pills on the fabric surface. In the present work a different approach is proposed: instead of determining the number of pills, a machine vision-based procedure is devised with the aim of extracting a number of parameters characterizing the fabric. These are then used to train an artificial neural network to automatically grade the fabrics in terms of pilling. Tested against a set of differently pilled fabrics, the method shows its effectiveness.

Design, fabrication and test of a lightweight shell structure, phase 3

Science.gov (United States)

1977-01-01

Progress is reported in the construction of lightweight orthogrid shells. Graphite/epoxy panels are being used in the fabrication. The shell structure is diagramed in detail. Panel laminates, and panel stiffener flanges are described while illustrations delineate panel assembly procedures.

Development of non-destructive testing (NDT) technology in Pakistan

International Nuclear Information System (INIS)

Khan, A.A.

2005-01-01

Non-Destructive Testing (NDT) techniques are being extensively used to improve and maintain the quality of manufactured goods as well as for proper maintenance of industrial plants and equipment. Typical industries that benefit most include Aerospace, Chemical, Heavy Mechanical Fabrication, Conventional and Nuclear Power Generation, Automobiles, Oil and Gas, Shipbuilding, Foundries, and Armaments, etc. As the name implies, with these techniques an industrial product is inspected mostly for defects in its structure without destroying it. Among the most widely used NDT techniques for the detection of internal defects are Radiographic and Ultrasonic Testing. For surface and just below the surface defects Magnetic Particle Testing, Penetrant Testing and Eddy Current Testing are commonly used. In addition to these, there are some NDT methods which have specific applications. These include Acoustic Emission, Thermal and Infrared Testing, Microwave Testing, Computer Tomography, Strain Gauging, Leak Testing and Holography, etc. This paper describes various phases through which the development of NDT technology passed and its present state of the art. It started with the undertaking of a nuclear technology programme and has matured along with it. As it stands we are fully competent to undertake various essential activities related to this technology, namely, (I) raining and certification of NDT personnel at various levels. (II) revision of NDT services to various industrial sectors including nuclear power during manufacture, fabrication, pre-service inspection (PSI) and in-service inspection (ISI). (author)

Fabrication of Uranium Oxycarbide Kernels for HTR Fuel

International Nuclear Information System (INIS)

Barnes, Charles; Richardson, Clay; Nagley, Scott; Hunn, John; Shaber, Eric

2010-01-01

Babcock and Wilcox (B and W) has been producing high quality uranium oxycarbide (UCO) kernels for Advanced Gas Reactor (AGR) fuel tests at the Idaho National Laboratory. In 2005, 350-(micro)m, 19.7% 235U-enriched UCO kernels were produced for the AGR-1 test fuel. Following coating of these kernels and forming the coated-particles into compacts, this fuel was irradiated in the Advanced Test Reactor (ATR) from December 2006 until November 2009. B and W produced 425-(micro)m, 14% enriched UCO kernels in 2008, and these kernels were used to produce fuel for the AGR-2 experiment that was inserted in ATR in 2010. B and W also produced 500-(micro)m, 9.6% enriched UO2 kernels for the AGR-2 experiments. Kernels of the same size and enrichment as AGR-1 were also produced for the AGR-3/4 experiment. In addition to fabricating enriched UCO and UO2 kernels, B and W has produced more than 100 kg of natural uranium UCO kernels which are being used in coating development tests. Successive lots of kernels have demonstrated consistent high quality and also allowed for fabrication process improvements. Improvements in kernel forming were made subsequent to AGR-1 kernel production. Following fabrication of AGR-2 kernels, incremental increases in sintering furnace charge size have been demonstrated. Recently small scale sintering tests using a small development furnace equipped with a residual gas analyzer (RGA) has increased understanding of how kernel sintering parameters affect sintered kernel properties. The steps taken to increase throughput and process knowledge have reduced kernel production costs. Studies have been performed of additional modifications toward the goal of increasing capacity of the current fabrication line to use for production of first core fuel for the Next Generation Nuclear Plant (NGNP) and providing a basis for the design of a full scale fuel fabrication facility.

Fabrication of FFTF fuel pin wire wrap

International Nuclear Information System (INIS)

Epperson, E.M.

1980-06-01

Lateral spacing between FFTF fuel pins is required to provide a passageway for the sodium coolant to flow over each pin to remove heat generated by the fission process. This spacing is provided by wrapping each fuel pin with type 316 stainless steel wire. This wire has a 1.435mm (0.0565 in.) to 1.448mm (0.0570 in.) diameter, contains 17 +- 2% cold work and was fabricated and tested to exacting RDT Standards. About 500 kg (1100 lbs) or 39 Km (24 miles) of fuel pin wrap wire is used in each core loading. Fabrication procedures and quality assurance tests are described

A cryogenic optical feedthrough using polarization maintaining fibers.

Science.gov (United States)

Nelson, M J; Collins, C J; Speake, C C

2016-03-01

Polarization maintaining optical fibers can be used to transmit linearly polarized light over long distances but their use in cryogenic environments has been limited by their sensitivity to temperature changes and associated mechanical stress. We investigate experimentally how thermal stresses affect the polarization maintaining fibers and model the observations with Jones matrices. We describe the design, construction, and testing of a feedthrough and fiber termination assembly that uses polarization maintaining fiber to transmit light from a 633 nm HeNe laser at room temperature to a homodyne polarization-based interferometer in a cryogenic vacuum. We report on the efficiency of the polarization maintaining properties of the feedthrough assembly. We also report that, at cryogenic temperatures, the interferometer can achieve a sensitivity of 8 × 10(-10) rad/√Hz at 0.05 Hz using this feedthrough.

Flame retardancy and ultraviolet resistance of silk fabric coated by graphene oxide

Directory of Open Access Journals (Sweden)

Ji Yi-Min

2017-01-01

Full Text Available Silk fabrics were coated by graphene oxide hydrosol in order to improve its flame retardancy and ultraviolet resistance. In addition, montmorillonoid was doped into the graphene oxide hydrosol to further improve the flame retardancy of silk fabrics. The flame retardancy and ultraviolet resistance were mainly characterized by limiting oxygen index, vertical flame test, smoke density test, and ultraviolet protection factor. The synergistic effect of graphene oxide and montmorillonoid on the thermal stabilization property of the treated silk fabrics was also investigated. The results show that the treated silk fabrics have excellent flame retardancy, thermal stability, smoke suppression, and ultraviolet resistance simultaneously.

FabricS: A user-friendly, complete and robust software for particle shape-fabric analysis

Science.gov (United States)

Moreno Chávez, G.; Castillo Rivera, F.; Sarocchi, D.; Borselli, L.; Rodríguez-Sedano, L. A.

2018-06-01

Shape-fabric is a textural parameter related to the spatial arrangement of elongated particles in geological samples. Its usefulness spans a range from sedimentary petrology to igneous and metamorphic petrology. Independently of the process being studied, when a material flows, the elongated particles are oriented with the major axis in the direction of flow. In sedimentary petrology this information has been used for studies of paleo-flow direction of turbidites, the origin of quartz sediments, and locating ignimbrite vents, among others. In addition to flow direction and its polarity, the method enables flow rheology to be inferred. The use of shape-fabric has been limited due to the difficulties of automatically measuring particles and analyzing them with reliable circular statistics programs. This has dampened interest in the method for a long time. Shape-fabric measurement has increased in popularity since the 1980s thanks to the development of new image analysis techniques and circular statistics software. However, the programs currently available are unreliable, old and are incompatible with newer operating systems, or require programming skills. The goal of our work is to develop a user-friendly program, in the MATLAB environment, with a graphical user interface, that can process images and includes editing functions, and thresholds (elongation and size) for selecting a particle population and analyzing it with reliable circular statistics algorithms. Moreover, the method also has to produce rose diagrams, orientation vectors, and a complete series of statistical parameters. All these requirements are met by our new software. In this paper, we briefly explain the methodology from collection of oriented samples in the field to the minimum number of particles needed to obtain reliable fabric data. We obtained the data using specific statistical tests and taking into account the degree of iso-orientation of the samples and the required degree of reliability

Biaxial Testing of High-Strength Fabric Improves Design of Inflatable Radar Domes

Science.gov (United States)

Krause, David L.; Bartolotta, Paul A.

2001-01-01

Large radar installations around the globe continuously watch the skies, unobtrusively providing security to the United States; these systems have been in active use for the past 50 years. Often situated in extreme environments, the radar dishes require shielding from the harsh elements. Air-inflated domes (over 100 ft in diameter) are one structure of choice for providing this essential protection. The radomes are constructed from highstrength fabric that is strong enough to withstand the inflation pressure, high winds, and other environmental loads, yet transparent to the microwave signal to allow precise radar mapping. This fabric is woven from glass fibers for high strength and embedded in a polytetrafluoroethylene resin matrix, akin to the nonstick coatings used on cookware.

Overview of MOX fuel fabrication achievements

International Nuclear Information System (INIS)

Bairiot, H.; Vliet, J. van; Chiarelli, G.; Edwards, J.; Nagai, S.H.; Reshetnikov, F.

2000-01-01

Such overview having been adequately covered in an OECD/NEA publication providing the situation as of end 1994, this paper is mainly devoted to an update as of end 1998. The Belgian plant, Belgonucleaire/Dessel, is now dedicated exclusively to the fabrication of MOX fuel and has operated consistently around its nameplate capacity (35tHM/a) through the 1990s involving a large variety of PWR and BWR fuels. The two French plants have also achieved routine operation during the 1990s. CFCa, historically the largest FBR MOX fuel manufacturer, is utilizing the genuine COCA process for that type of fuel and the MIMAS process for LWR fuel: a nominal capacity (40 tHM/a) has been gradually approached. MELOX has operated at 100 tHM/a, as defined in the operating licence granted originally. The British plant, MDF/Sellafield with 8tHM/a nameplate capacity is devoted to fuel and has manufactured several small fabrication campaigns. In Japan, JNC operates three facilities located at Tokai: PFDF, devoted to basic research and fabrication of test fuels, PFFF/ATR line, for the fabrication of Fugen fuel and of corresponding fuel for the critical facility DCA, and PFPF for the fabrication of FBR fuel. In Russia, fabrication techniques have been developed to fuel four BN-800 FBRs contemplated to be constructed and be fuelled with the civilian Pu stockpile. Two demonstration facilities Paket (Mayak) and RIAR (Dimitrovgrad) fabricated respectively pellet and vipac type FBR MOX fuel for BR-5, BOR-60, BN-350 and BN-600. The paper includes a brief description of each of the fabrication routes mentioned, as well as the production of respectively LWR and FBR MOX fuel in each fabrication facility, since the start-up of the plant, since 1 January 1993 and since 1 January 1998 up to 31 December 1998. (author)

Screen printing of a capacitive cantilever-based motion sensor on fabric using a novel sacrificial layer process for smart fabric applications

Science.gov (United States)

Wei, Yang; Torah, Russel; Yang, Kai; Beeby, Steve; Tudor, John

2013-07-01

Free-standing cantilevers have been fabricated by screen printing sacrificial and structural layers onto a standard polyester cotton fabric. By printing additional conductive layers, a complete capacitive motion sensor on fabric using only screen printing has been fabricated. This type of free-standing structure cannot currently be fabricated using conventional fabric manufacturing processes. In addition, compared to conventional smart fabric fabrication processes (e.g. weaving and knitting), screen printing offers the advantages of geometric design flexibility and the ability to simultaneously print multiple devices of the same or different designs. Furthermore, a range of active inks exists from the printed electronics industry which can potentially be applied to create many types of smart fabric. Four cantilevers with different lengths have been printed on fabric using a five-layer structure with a sacrificial material underneath the cantilever. The sacrificial layer is subsequently removed at 160 °C for 30 min to achieve a freestanding cantilever above the fabric. Two silver electrodes, one on top of the cantilever and the other on top of the fabric, are used to capacitively detect the movement of the cantilever. In this way, an entirely printed motion sensor is produced on a standard fabric. The motion sensor was initially tested on an electromechanical shaker rig at a low frequency range to examine the linearity and the sensitivity of each design. Then, these sensors were individually attached to a moving human forearm to evaluate more representative results. A commercial accelerometer (Microstrain G-link) was mounted alongside for comparison. The printed sensors have a similar motion response to the commercial accelerometer, demonstrating the potential of a printed smart fabric motion sensor for use in intelligent clothing applications.

Design, fabrication and testing of an air-breathing micro direct methanol fuel cell with compound anode flow field

International Nuclear Information System (INIS)

Wang, Luwen; Zhang, Yufeng; Zhao, Youran; An, Zijiang; Zhou, Zhiping; Liu, Xiaowei

2011-01-01

An air-breathing micro direct methanol fuel cell (μDMFC) with a compound anode flow field structure (composed of the parallel flow field and the perforated flow field) is designed, fabricated and tested. To better analyze the effect of the compound anode flow field on the mass transfer of methanol, the compound flow field with different open ratios (ratio of exposure area to total area) and thicknesses of current collectors is modeled and simulated. Micro process technologies are employed to fabricate the end plates and current collectors. The performances of the μDMFC with a compound anode flow field are measured under various operating parameters. Both the modeled and the experimental results show that, comparing the conventional parallel flow field, the compound one can enhance the mass transfer resistance of methanol from the flow field to the anode diffusion layer. The results also indicate that the μDMFC with an anode open ratio of 40% and a thickness of 300 µm has the optimal performance under the 7 M methanol which is three to four times higher than conventional flow fields. Finally, a 2 h stability test of the μDMFC is performed with a methanol concentration of 7 M and a flow velocity of 0.1 ml min −1 . The results indicate that the μDMFC can work steadily with high methanol concentration.

Optimization of Ultrasonic Fabric Cleaning

Energy Technology Data Exchange (ETDEWEB)

Hand, T.E.

1998-05-13

The fundamental purpose of this project was to research and develop a process that would reduce the cost and improve the environmental efficiency of the present dry-cleaning industry. This second phase of research (see report KCP-94-1006 for information gathered during the first phase) was intended to allow the optimal integration of all factors of ultrasonic fabric cleaning. For this phase, Garment Care performed an extensive literature search and gathered data from other researchers worldwide. The Garment Care-AlliedSignal team developed the requirements for a prototype cleaning tank for studies and acquired that tank and the additional equipment required to use it properly. Garment Care and AlliedSignal acquired the transducers and generators from Surftran Martin-Walter in Sterling Heights, Michigan. Amway's Kelly Haley developed the test protocol, supplied hundreds of test swatches, gathered the data on the swatches before and after the tests, assisted with the cleaning tests, and prepared the final analysis of the results. AlliedSignal personnel, in conjunction with Amway and Garment Care staff, performed all the tests. Additional planning is under way for future testing by outside research facilities. The final results indicated repeatable performance and good results for single layered fabric swatches. Swatches that were cleaned as a ''sandwich,'' that is, three or more layers.

Field test of short-notice random inspections for inventory-change verification at a low-enriched-uranium fuel-fabrication plant: Preliminary summary

International Nuclear Information System (INIS)

Fishbone, L.G.; Moussalli, G.; Naegele, G.; Ikonomou, P.; Hosoya, M.; Scott, P.; Fager, J.; Sanders, C.; Colwell, D.; Joyner, C.J.

1994-01-01

An approach of short-notice random inspections (SNRIs) for inventory-change verification can enhance the effectiveness and efficiency of international safeguards at natural or low-enriched uranium (LEU) fuel fabrication plants. According to this approach, the plant operator declares the contents of nuclear material items before knowing if an inspection will occur to verify them. Additionally, items about which declarations are newly made should remain available for verification for an agreed time. This report details a six-month field test of the feasibility of such SNRIs which took place at the Westinghouse Electric Corporation Commercial Nuclear Fuel Division. Westinghouse personnel made daily declarations about both feed and product items, uranium hexafluoride cylinders and finished fuel assemblies, using a custom-designed computer ''mailbox''. Safeguards inspectors from the IAEA conducted eight SNRIs to verify these declarations. Items from both strata were verified during the SNRIs by means of nondestructive assay equipment. The field test demonstrated the feasibility and practicality of key elements of the SNRI approach for a large LEU fuel fabrication plant

Low-Temperature Fabrication of Robust, Transparent, and Flexible Thin-Film Transistors with a Nanolaminated Insulator.

Science.gov (United States)

Kwon, Jeong Hyun; Park, Junhong; Lee, Myung Keun; Park, Jeong Woo; Jeon, Yongmin; Shin, Jeong Bin; Nam, Minwoo; Kim, Choong-Ki; Choi, Yang-Kyu; Choi, Kyung Cheol

2018-05-09

The lack of reliable, transparent, and flexible electrodes and insulators for applications in thin-film transistors (TFTs) makes it difficult to commercialize transparent, flexible TFTs (TF-TFTs). More specifically, conventional high process temperatures and the brittleness of these elements have been hurdles in developing flexible substrates vulnerable to heat. Here, we propose electrode and insulator fabrication techniques considering process temperature, transmittance, flexibility, and environmental stability. A transparent and flexible indium tin oxide (ITO)/Ag/ITO (IAI) electrode and an Al 2 O 3 /MgO (AM)-laminated insulator were optimized at the low temperature of 70 °C for the fabrication of TF-TFTs on a polyethylene terephthalate (PET) substrate. The optimized IAI electrode with a sheet resistance of 7 Ω/sq exhibited the luminous transmittance of 85.17% and maintained its electrical conductivity after exposure to damp heat conditions because of an environmentally stable ITO capping layer. In addition, the electrical conductivity of IAI was maintained after 10 000 bending cycles with a tensile strain of 3% because of the ductile Ag film. In the metal/insulator/metal structure, the insulating and mechanical properties of the optimized AM-laminated film deposited at 70 °C were significantly improved because of the highly dense nanolaminate system, compared to those of the Al 2 O 3 film deposited at 70 °C. In addition, the amorphous indium-gallium-zinc oxide (a-IGZO) was used as the active channel for TF-TFTs because of its excellent chemical stability. In the environmental stability test, the ITO, a-IGZO, and AM-laminated films showed the excellent environmental stability. Therefore, our IGZO-based TFT with IAI electrodes and the 70 °C AM-laminated insulator was fabricated to evaluate robustness, transparency, flexibility, and process temperature, resulting in transfer characteristics comparable to those of an IGZO-based TFT with a 150 °C Al 2 O 3

Mechanical design, fabrication, and test of biomimetic fish robot using LIPCA as artificial muscle

Science.gov (United States)

Wiguna, T.; Syaifuddin, M.; Park, Hoon C.; Heo, S.

2006-03-01

This paper presents a mechanical design, fabrication and test of biomimetic fish robot using the Lightweight Piezocomposite Curved Actuator (LIPCA). We have designed a mechanism for converting actuation of the LIPCA into caudal fin movement. This linkage mechanism consists of rack-pinion system and four-bar linkage. We also have tested four types of caudal fin in order to examine effect of different shape of caudal fin on thrust generation by tail beat. Subsequently, based on the caudal fin test, four caudal fins which resemble fish caudal fin shapes of ostraciiform, subcarangiform, carangiform and thunniform, respectively, are attached to the posterior part of the robotic fish. The swimming test using 300 V pp input with 1 Hz to 1.5 Hz frequency was conducted to investigate effect of changing tail beat frequency and shape of caudal fin on the swimming speed of the robotic fish. The maximum swimming speed was reached when the device was operated at its natural swimming frequency. At the natural swimming frequency 1 Hz, maximum swimming speeds of 1.632 cm/s, 1.776 cm/s, 1.612 cm/s and 1.51 cm/s were reached for ostraciiform-, subcarangiform-, carangiform- and thunniform-like caudal fins, respectively. Strouhal numbers, which are a measure of thrust efficiency, were calculated in order to examine thrust performance of the present biomimetic fish robot. We also approximated the net forward force of the robotic fish using momentum conservation principle.

Tensile properties of polymethyl methacrylate coated natural fabric Sterculia urens

CSIR Research Space (South Africa)

Jayaramudu, J

2009-04-01

Full Text Available stress, Young's modulus and % elongation at break were determined using a Universal Testing Machine. The effect of alkali treatment and the polymethyl methacrylate coating on tensile properties of the fabric was studied. The morphology of the fabric...

Relationship between electrical conductivity anisotropy and fabric anisotropy in granular materials during drained triaxial compressive tests: a numerical approach

Science.gov (United States)

Niu, Qifei; Revil, André; Li, Zhaofeng; Wang, Yu-Hsing

2017-07-01

The anisotropy of granular media and its evolution during shearing are important aspects required in developing physics-based constitutive models in Earth sciences. The development of relationships between geoelectrical properties and the deformation of porous media has applications to the monitoring of faulting and landslides. However, such relationships are still poorly understood. In this study, we first investigate the definition of the electrical conductivity anisotropy tensor of granular materials in presence of surface conductivity of the grains. Fabric anisotropy is related to the components of the fabric tensor. We define an electrical anisotropy factor based on the Archie's exponent second-order symmetric tensor m of granular materials. We use numerical simulations to confirm a relationship between the evolution of electrical and fabric anisotropy factors during shearing. To realize the simulations, we build a virtual laboratory in which we can easily perform synthetic experiments. We first simulate drained compressive triaxial tests of loose and dense granular materials (porosity 0.45 and 0.38, respectively) using the discrete element method. Then, the electrical conductivity tensor of a set of deformed synthetic samples is computed using the finite-difference method. The numerical results show that shear strains are responsible for a measurable anisotropy in the bulk conductivity of granular media. The observed electrical anisotropy response, during shearing, is distinct for dense and loose synthetic samples. Electrical and fabric anisotropy factors exhibit however a unique linear correlation, regardless of the shear strain and the initial state (porosity) of the synthetic samples. The practical implication of this finding confirms the usefulness of the electrical conductivity method in studying the fabric tensor of granular media. This result opens the door in using time-lapse electrical resistivity to study non-intrusively the evolution of anisotropy

Design, fabrication and testing of a prototype stressed-shell fuel isolation container

International Nuclear Information System (INIS)

Crosthwaite, J.L.; Barrie, J.N.; Nuttall, K.

1982-07-01

Atomic Energy of Canada Limited is conducting and coordinating research into the development of engineered barriers for the disposal of unreprocessed irradiated fuel within a deep, stable geologic vault. In one approach, a containment shell of corrosion-resistant metal is proposed as the principal barrier to radionuclide release, giving a high probability of containment for at least 300 years, thus ensuring isolation of nearly all fission products for their hazardous lives. The simplest concept is the 'stressed-shell' container, designed with sufficient shell thickness to withstand the hydrostatic pressure within a 1000-m deep disposal vault postulated to have flooded with groundwater. This report describes the design, fabrication, analysis and hydrostatic testing of a full-scale stressed-shell prototype. The report concludes that the deformation and collapse performance of stressed-shell designs, based on short-term mechanical properties be modelled adequately by BOSOR 5, a commercially available stress-strain computer program. If the stressed-shell concept is retained as a viable fuel isolation concept, future analyses should include an assessment of the role of material creep on long-term container performance

Fabrication and characterization of scaffold from cadaver goat-lung tissue for skin tissue engineering applications

Energy Technology Data Exchange (ETDEWEB)

Gupta, Sweta K. [Department of Polymer and Process Engineering, Indian Institute of Technology, Roorkee (India); Dinda, Amit K. [Department of Pathology, All India Institute of Medical Sciences, New Delhi (India); Potdar, Pravin D. [Department of Molecular Medicine, Jaslok Hospital and Research Centre, Mumbai (India); Mishra, Narayan C., E-mail: mishrawise@gmail.com [Department of Polymer and Process Engineering, Indian Institute of Technology, Roorkee (India)

2013-10-15

The present study aims to fabricate scaffold from cadaver goat-lung tissue and evaluate it for skin tissue engineering applications. Decellularized goat-lung scaffold was fabricated by removing cells from cadaver goat-lung tissue enzymatically, to have cell-free 3D-architecture of natural extracellular matrix. DNA quantification assay and Hematoxylin and eosin staining confirmed the absence of cellular material in the decellularized lung-tissue. SEM analysis of decellularized scaffold shows the intrinsic porous structure of lung tissue with well-preserved pore-to-pore interconnectivity. FTIR analysis confirmed non-denaturation and well maintainance of collagenous protein structure of decellularized scaffold. MTT assay, SEM analysis and H and E staining of human skin-derived Mesenchymal Stem cell, seeded over the decellularized scaffold, confirms stem cell attachment, viability, biocompatibility and proliferation over the decellularized scaffold. Expression of Keratin18 gene, along with CD105, CD73 and CD44, by human skin-derived Mesenchymal Stem cells over decellularized scaffold signifies that the cells are viable, proliferating and migrating, and have maintained their critical cellular functions in the presence of scaffold. Thus, overall study proves the applicability of the goat-lung tissue derived decellularized scaffold for skin tissue engineering applications. - Highlights: • We successfully fabricated decellularized scaffold from cadaver goat-lung tissue. • Decellularized goat-lung scaffolds were found to be highly porous. • Skin derived MSC shows high cell viability and proliferation over the scaffold. • Phenotype of MSCs was well maintained over the scaffold. • The scaffold shows potential for applications in skin tissue engineering.

Fabrication and characterization of scaffold from cadaver goat-lung tissue for skin tissue engineering applications

International Nuclear Information System (INIS)

Gupta, Sweta K.; Dinda, Amit K.; Potdar, Pravin D.; Mishra, Narayan C.

2013-01-01

The present study aims to fabricate scaffold from cadaver goat-lung tissue and evaluate it for skin tissue engineering applications. Decellularized goat-lung scaffold was fabricated by removing cells from cadaver goat-lung tissue enzymatically, to have cell-free 3D-architecture of natural extracellular matrix. DNA quantification assay and Hematoxylin and eosin staining confirmed the absence of cellular material in the decellularized lung-tissue. SEM analysis of decellularized scaffold shows the intrinsic porous structure of lung tissue with well-preserved pore-to-pore interconnectivity. FTIR analysis confirmed non-denaturation and well maintainance of collagenous protein structure of decellularized scaffold. MTT assay, SEM analysis and H and E staining of human skin-derived Mesenchymal Stem cell, seeded over the decellularized scaffold, confirms stem cell attachment, viability, biocompatibility and proliferation over the decellularized scaffold. Expression of Keratin18 gene, along with CD105, CD73 and CD44, by human skin-derived Mesenchymal Stem cells over decellularized scaffold signifies that the cells are viable, proliferating and migrating, and have maintained their critical cellular functions in the presence of scaffold. Thus, overall study proves the applicability of the goat-lung tissue derived decellularized scaffold for skin tissue engineering applications. - Highlights: • We successfully fabricated decellularized scaffold from cadaver goat-lung tissue. • Decellularized goat-lung scaffolds were found to be highly porous. • Skin derived MSC shows high cell viability and proliferation over the scaffold. • Phenotype of MSCs was well maintained over the scaffold. • The scaffold shows potential for applications in skin tissue engineering

The design and fabrication of a toroidally continuous cryocondensation pump for the DIII-D Advanced Divertor

International Nuclear Information System (INIS)

Smith, J.P.; Baxi, C.B.; Reis, E.; Schaffer, M.J.; Schaubel, K.M.; Menon, M.M.

1991-11-01

A cryocondensation pump will be installed in the baffle chamber of the DIII-D tokamak in the spring of 1992. The design is complete and fabrication of this pump is in progress. The purpose of the pump is to study plasma density control by pumping the divertor. The pump is toroidally continuous, approximately 10 m long, in the lower outer corner of the vacuum vessel interior. It consists of a 1 m 2 liquid helium cooled surface surrounded by a liquid nitrogen cooled shield to limit the heat load on the helium cooled surface. The stainless steel liquid nitrogen shell has a copper coating on it to enhance thermal conductivity, but the coating is broken to keep the toroidal electrical resistance high. The liquid nitrogen cooled surface is surrounded by a radiation/particle shield to prevent energetic particles from impacting and releasing condensed water molecules. The whole pump is supported off the water cooled vacuum vessel wall. Key design considerations were: how to accommodate the temperature differences between the various components, developing low heat leak paths for the various supports, and maintaining electrical insulation in a low pressure environment in the presence of induced voltage spikes. A single point ground for the system was used to limit disruption induced currents and the resulting electro-mechanical forces on the pump. A testing program was used to develop coating techniques to enhance heat transfer and emissivity of the various surfaces. Fabrication tests were done to determine the best method of attaching the liquid nitrogen flow tubes to their shield surfaces. A prototype sector of the pump was built to verify fabrication and assembly techniques

In vitro evaluation of marginal adaptation in five ceramic restoration fabricating techniques.

Science.gov (United States)

Ural, Cağri; Burgaz, Yavuz; Saraç, Duygu

2010-01-01

To compare in vitro the marginal adaptation of crowns manufactured using ceramic restoration fabricating techniques. Fifty standardized master steel dies simulating molars were produced and divided into five groups, each containing 10 specimens. Test specimens were fabricated with CAD/CAM, heat-press, glass-infiltration, and conventional lost-wax techniques according to manufacturer instructions. Marginal adaptation of the test specimens was measured vertically before and after cementation using SEM. Data were statistically analyzed by one-way ANOVA with Tukey HSD tests (a = .05). Marginal adaptation of ceramic crowns was affected by fabrication technique and cementation process (P cementation (P cementation. Marginal adaptation values obtained in the compared systems were within clinically acceptable limits. Cementation causes a significant increase in the vertical marginal discrepancies of the test specimens.

Minor Actinide Laboratory at JRC-ITU: Fuel fabrication facility

International Nuclear Information System (INIS)

Fernandez, A.; McGinley, J.; Somers, J.

2008-01-01

The Minor Actinide Laboratory (MA-lab) of the Institute for Transuranium Elements is a unique facility for the fabrication of fuels and targets containing minor actinides (MA). It is of key importance for research on Partitioning and Transmutation in Europe, as it is one of the only dedicated facilities for the fabrication of MA containing materials, either for property measurements or for the production of test pins for irradiation experiments. In this paper a detailed description of the MA-Lab facility and the fabrication processes developed to fabricate fuels and samples containing high content of minor actinides is given. In addition, experience gained and improvements are also outlined. (authors)

Sintering of nanoscale silver coated textiles, a new approach to attain conductive fabrics for electromagnetic shielding

International Nuclear Information System (INIS)

Kardarian, Kasra; Busani, Tito; Osório, Inês; Domingos, Helena; Igreja, Rui; Franco, Ricardo; Cortez, João

2014-01-01

The demand for conductive textiles is increasing, owing to the need for lightweight and flexible conductive materials for a variety of applications, including electromagnetic shielding of electronic equipment. Herein we propose a process that combines the in situ synthesis of silver nanoparticles at the textile fibre surface followed by sintering of the nanoparticles to obtain highly conductive fabrics. The formation of silver particles at the nanoscale allowed for sintering to be performed efficiently, at reduced temperature and time, bestowing fabrics with high conductivity and capability of shielding electromagnetic radiation. The nanoparticle synthesis method entailed the precipitation of 2.0 g L −1 silver nitrate and further reduction with citrate, with the formation of a deposit of silver nanoparticles at the fabric surface. The amount of silver deposited (up to 195 mg of silver per g of fabric) resulted in moderate electrical conductivity with sheet resistance of 803 Ω/sq. Upon sintering, this value decreased dramatically to 5.2 Ω/sq. The sintering process was monitored by SEM, which showed that sintering at 200 °C for 30 min resulted in maximal electrical conductivity with the lowest amount of silver deposited, while forming a homogenous surface. Fabrics submitted to these sintering conditions maintained their sheet resistance and shielding effectiveness values, even after eight washing cycles. - Highlights: • Assembly of highly conductive textiles capable of shielding electromagnetic radiation. • Procedure combines in situ synthesis of AgNPs at the textile surface and sintering. • AgNPs formed by precipitation of AgNO 3 and reduction with citrate, as observed by SEM. • Sintering increased dramatically conductivity and shielding effectiveness. • Treated fabrics maintained conductivity and shielding effectiveness after 8 washes

Sintering of nanoscale silver coated textiles, a new approach to attain conductive fabrics for electromagnetic shielding

Energy Technology Data Exchange (ETDEWEB)

Kardarian, Kasra [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Busani, Tito [CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Osório, Inês [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Domingos, Helena; Igreja, Rui [CENIMAT/I3N, Departamento de Ciência dos Materiais, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Franco, Ricardo [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal); Cortez, João, E-mail: j.cortez@fct.unl.pt [REQUIMTE, Departamento de Química, Faculdade de Ciências e Tecnologia, Universidade Nova de Lisboa, Campus de Caparica, 2829-516 Caparica (Portugal)

2014-10-15

The demand for conductive textiles is increasing, owing to the need for lightweight and flexible conductive materials for a variety of applications, including electromagnetic shielding of electronic equipment. Herein we propose a process that combines the in situ synthesis of silver nanoparticles at the textile fibre surface followed by sintering of the nanoparticles to obtain highly conductive fabrics. The formation of silver particles at the nanoscale allowed for sintering to be performed efficiently, at reduced temperature and time, bestowing fabrics with high conductivity and capability of shielding electromagnetic radiation. The nanoparticle synthesis method entailed the precipitation of 2.0 g L{sup −1} silver nitrate and further reduction with citrate, with the formation of a deposit of silver nanoparticles at the fabric surface. The amount of silver deposited (up to 195 mg of silver per g of fabric) resulted in moderate electrical conductivity with sheet resistance of 803 Ω/sq. Upon sintering, this value decreased dramatically to 5.2 Ω/sq. The sintering process was monitored by SEM, which showed that sintering at 200 °C for 30 min resulted in maximal electrical conductivity with the lowest amount of silver deposited, while forming a homogenous surface. Fabrics submitted to these sintering conditions maintained their sheet resistance and shielding effectiveness values, even after eight washing cycles. - Highlights: • Assembly of highly conductive textiles capable of shielding electromagnetic radiation. • Procedure combines in situ synthesis of AgNPs at the textile surface and sintering. • AgNPs formed by precipitation of AgNO{sub 3} and reduction with citrate, as observed by SEM. • Sintering increased dramatically conductivity and shielding effectiveness. • Treated fabrics maintained conductivity and shielding effectiveness after 8 washes.

Evaluation of Whiteness in Linen and Semi-linen Fabrics

Directory of Open Access Journals (Sweden)

Liucina Kot

2015-03-01

Full Text Available Whiteness of textiles is one of the main "white" product quality indicators described by the following parameters: lightness of a colour, colour tone (white shade, white uniformity and stability under the influence of physical factors. “White” textile products can be perceived by comparing them with a white standard (Pantone colour palette. On the other hand, the whiteness of the fabric can be estimated using the colorimeter and determining lightness of a fabric L. The purpose of a research is to assess the whiteness of a linen and semi-linen fabric using two different methods, to carry out a comparative analysis of the results and to associate fabric whiteness with the fabric structure parameters. Two methods were used for experiment (colorimeter Spectraflash SF450X and expert assessment of whiteness. The analysed colours of a fabric were divided into five colours: white, whitish, light grey, grey and dark grey. The examination of the two methods, different results were obtained: testing with colorimeter, white colour was found in only one fabric, while the experts found the fabrics of white colour much more. The opinions of experts vary also. Fabric lightness L was associated with fabric structure parameters – the warp and weft settings and fabric weave. It was found that these fabric structure parameters affect the lightness of a colour of a fabric L very little.DOI: http://dx.doi.org/10.5755/j01.ms.21.1.5348

Polymorphous computing fabric

Science.gov (United States)

Wolinski, Christophe Czeslaw [Los Alamos, NM; Gokhale, Maya B [Los Alamos, NM; McCabe, Kevin Peter [Los Alamos, NM

2011-01-18

Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

Antifungal activity of fabrics knitted by metalized Silver/Polyester composite yarn

Science.gov (United States)

Özkan, İ.; Duru Baykal, P.

2017-10-01

In this study, antifungal properties of fabric knitted from metalized silver/polyester composite yarn were investigated. Intermingling is an alternative technique for yarn blending process. Yarns having different features can be combined by feeding the same intermingling jet. This process is defined as commingling. In the study, intermingling process was used to produce metalized silver/polyester composite yarn. Commingled yarns were knitted to single jersey fabrics by IPM brand sample type circular knitting machine. Antifungal activity test was applied to samples against Aspergillus Niger according to AATCC 30 test procedure. It has been identified that the application provides antifungal activity to fabric.

Welding distortion control in double walled KSTAR vacuum vessel fabrication

International Nuclear Information System (INIS)

Oh, D. W.; Lee, G. T.; Kim, H. K.; Yang, H. L.; Bak, J. S.

2004-01-01

The KSTAR(Korea Superconducting Tokamak Advanced Research) vacuum vessel is designed to be a double walled structure made of 12mm thick 316LN stainless steel with a D shaped cross-section about 4 m height. Vacuum vessel was pre-fabricated in two parts, 180 degree and 157.5 degree sectors in toroidal direction to meet the transportation purpose. These two parts have to be welded on site with ±2mm allowable fabrication tolerances. 1/3 scaled mock-up model was used to estimate the welding distortion and to ensure the weld quality of vacuum vessel. Gas Tungsten Arc Welding(GTAW), which has been approved by procedure qualification test, was used during mock-up test and vacuum vessel site fabrication. Welding distortion could be managed by allowing for distortion in opposite direction, by applying high restraint using lots of strong backs, by controlling the welding heat input with symmetrical welding sequence. The integrity of the site welding joint was assured by radiographic test, ultrasonic test and leak test with helium detecting method

Fabrication, tests, and RF control of the 50 superconducting resonators of the Saclay heavy ion linac

International Nuclear Information System (INIS)

Cauvin, B.; Coret, M.; Fouan, J.P.

1988-01-01

Two types of niobium superconducting resonators are currently in use in the linac Outer cylinder and RF ports are identical for both designs but internal structures are different full wave helix (λ) with three gaps behavior or half-wave (λ/2) with two gaps behavior. The λ structure is based on a Karlsruhe design. All cavities (34 λ and 16 λ/2) are now fabricated, tested for field, and mounted in the eight machine cryostats. Resonator characteristics are listed. Frequencies are multiples of the low energy bunching frequency (13.5 MHz). The high magnetic fields arise at the welds joining helix to can (λ/2) or half-helices together (λ)

Application of Super-Hydrophobic Coating for Enhanced Water Repellency of Ballistic Fabric

Energy Technology Data Exchange (ETDEWEB)

Smith, Barton [ORNL; Rajic, Slobodan [ORNL; Hunter, Scott Robert [ORNL

2014-10-01

The objective of this work was to demonstrate that a superhydrophobic coating technology developed at Oak Ridge National Laboratory (ORNL) increases the water repellency of ballistic fabric beyond that provided by existing water repellency treatments. This increased water repellency has the potential to provide durable ballistic fabric for body armor without adding significant weight to the armor or significant manufacturing cost. Specimens of greige and scoured ballistic fabric were treated with a superhydrophobic coating and their weights and degree of water repellency were compared to specimens of untreated fabric. Treatment of both greige and scoured ballistic fabrics yielded highly water repellent fabrics. Our measurements of the water droplet contact angles gave values of approximately 150 , near the lower limit of 160 for superhydrophobic surfaces. The coatings increased the fabric weights by approximately 6%, an amount that is many times less than the estimated weight increase in a conventional treatment of ballistic fabric. The treated fabrics retained a significant amount of water repellency following a basic abrasion test, with water droplet contact angles decreasing by 14 to 23 . Microscopic analysis of the coating applied to woven fabrics indicated that the coating adhered equally well to fibers of greige and scoured yarns. Future evaluation of the superhydrophobic water repellent treatment will involve the manufacture of shoot packs of treated fabric for ballistic testing and provide an analysis of manufacturing scale-up and cost-to-benefit considerations.

Flame retardant behavior of polyelectrolyte-clay thin film assemblies on cotton fabric.

Science.gov (United States)

Li, Yu-Chin; Schulz, Jessica; Mannen, Sarah; Delhom, Chris; Condon, Brian; Chang, Sechin; Zammarano, Mauro; Grunlan, Jaime C

2010-06-22

Cotton fabric was treated with flame-retardant coatings composed of branched polyethylenimine (BPEI) and sodium montmorillonite (MMT) clay, prepared via layer-by-layer (LbL) assembly. Four coating recipes were created by exposing fabric to aqueous solutions of BPEI (pH 7 or 10) and MMT (0.2 or 1 wt %). BPEI pH 10 produces the thickest films, while 1 wt % MMT gives the highest clay loading. Each coating recipe was evaluated at 5 and 20 bilayers. Thermogravimetric analysis showed that coated fabrics left as much as 13% char after heating to 500 degrees C, nearly 2 orders of magnitude more than uncoated fabric, with less than 4 wt % coming from the coating itself. These coatings also reduced afterglow time in vertical flame tests. Postburn residues of coated fabrics were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. The BPEI pH 7/1 wt % MMT recipe was most effective. Microcombustion calorimeter testing showed that all coated fabrics reduced the total heat release and heat release capacity of the fabric. Fiber count and strength of uncoated and coated fabric are similar. These results demonstrate that LbL assembly is a relatively simple method for imparting flame-retardant behavior to cotton fabric. This work lays the foundation for using these types of thin film assemblies to make a variety of complex substrates (foam, fabrics, etc.) flame resistant.

Screen printing of a capacitive cantilever-based motion sensor on fabric using a novel sacrificial layer process for smart fabric applications

International Nuclear Information System (INIS)

Wei, Yang; Torah, Russel; Yang, Kai; Beeby, Steve; Tudor, John

2013-01-01

Free-standing cantilevers have been fabricated by screen printing sacrificial and structural layers onto a standard polyester cotton fabric. By printing additional conductive layers, a complete capacitive motion sensor on fabric using only screen printing has been fabricated. This type of free-standing structure cannot currently be fabricated using conventional fabric manufacturing processes. In addition, compared to conventional smart fabric fabrication processes (e.g. weaving and knitting), screen printing offers the advantages of geometric design flexibility and the ability to simultaneously print multiple devices of the same or different designs. Furthermore, a range of active inks exists from the printed electronics industry which can potentially be applied to create many types of smart fabric. Four cantilevers with different lengths have been printed on fabric using a five-layer structure with a sacrificial material underneath the cantilever. The sacrificial layer is subsequently removed at 160 °C for 30 min to achieve a freestanding cantilever above the fabric. Two silver electrodes, one on top of the cantilever and the other on top of the fabric, are used to capacitively detect the movement of the cantilever. In this way, an entirely printed motion sensor is produced on a standard fabric. The motion sensor was initially tested on an electromechanical shaker rig at a low frequency range to examine the linearity and the sensitivity of each design. Then, these sensors were individually attached to a moving human forearm to evaluate more representative results. A commercial accelerometer (Microstrain G-link) was mounted alongside for comparison. The printed sensors have a similar motion response to the commercial accelerometer, demonstrating the potential of a printed smart fabric motion sensor for use in intelligent clothing applications. (paper)

Irradiation Test Plan and Safety Analysis of the Fatigue Capsule(05S-05K)

Energy Technology Data Exchange (ETDEWEB)

Cho, Man Soon; Kim, B. G.; Kang, Y. H.; Choo, K. N.; Sohn, J. M.; Park, S. J.; Shin, Y. T.; Seo, C. K

2007-01-15

In this report, the design, fabrication, the out-pile test and the irradiation test plan of the fatigue capsule 05S-05K were described and the safety aspect during the design, fabrication and irradiation test was reviewed. A cyclic load device necessary for the fatigue test was newly designed and manufactured. By using the cyclic load device the performance test and the preliminary fatigue test were performed with STS316L specimen of {phi}1.8 mm x 12.5 mm gage length under the same condition(550 .deg. C) as the temperature of the specimen during the irradiation test. As a result of the test, the fracture of the specimen occurs at a total of 70,120 cycles, at which the displacement was 2.02 mm. The reactivity effect was reviewed and an analysis for the structural and thermal integrity was performed to review the safety of the capsule, which will be irradiated at a temperature higher than 550 .deg. C And the thermal analysis shows that the temperatures of the parts are less than the melting temperatures of the corresponding materials. The structural analysis considering this temperature shows that the combined stress on the outer tube is less than the allowable stress limits and so the structural integrity is maintained.

Evaluation of bending rigidity behaviour of ultrasonic seaming on woven fabrics

Science.gov (United States)

Şevkan Macit, Ayşe; Tiber, Bahar

2017-10-01

In recent years ultrasonic seaming that is shown as an alternative method to conventional seaming has been investigated by many researchers. In our study, bending behaviour of this alternative method is examined by changing various parameters such as fabric type, seam type, roller type and seaming velocity. For this purpose fifteen types of sewn fabrics were tested according to bending rigidity test standard before and after washing processes and results were evaluated through SPSS statistical analyze programme. Consequently, bending length values of the ultrasonically sewn fabrics are found to be higher than the bending length values of conventionally sewn fabrics and the effects of seam type on bending length are seen statistically significant. Also it is observed that bending length values are in relationship with the rest of the parameters excluding roller type.

LOFT fuel modules design, characterization, and fabrication program

International Nuclear Information System (INIS)

Russell, M.L.

1977-06-01

The loss-of-fluid test [LOFT) fuel modules have evolved from a comprehensive five-year design, characterization, and fabrication program which has resulted in the accomplishment of many technical activities of interest in pressurized water reactor fuel design development and safety research. Information is presented concerning: determination of fundamental high-temperature reactor material properties; design invention related to in-core instrumentation attachment; implementation of advanced and/or unique fuel bundle characterization techniques; implementation of improved fuel bundle fabrication techniques; and planning and execution of a multimillion dollar design, characterization, and fabrication program for pressurized water reactor fuel

Study of skin model and geometry effects on thermal performance of thermal protective fabrics

Science.gov (United States)

Zhu, Fanglong; Ma, Suqin; Zhang, Weiyuan

2008-05-01

Thermal protective clothing has steadily improved over the years as new materials and improved designs have reached the market. A significant method that has brought these improvements to the fire service is the NFPA 1971 standard on structural fire fighters’ protective clothing. However, this testing often neglects the effects of cylindrical geometry on heat transmission in flame resistant fabrics. This paper deals with methods to develop cylindrical geometry testing apparatus incorporating novel skin bioheat transfer model to test flame resistant fabrics used in firefighting. Results show that fabrics which shrink during the test can have reduced thermal protective performance compared with the qualities measured with a planar geometry tester. Results of temperature differences between skin simulant sensors of planar and cylindrical tester are also compared. This test method provides a new technique to accurately and precisely characterize the thermal performance of thermal protective fabrics.

Design and fabrication of the MFTF-B magnet system

International Nuclear Information System (INIS)

Tatro, R.E.; Kozman, T.A.

1985-09-01

The MFTF-B superconducting magnet system consists of 40 NbTi magnets and two Nb 3 Sn magnets. General Dynamics (GD) designed all magnets except for the small trim coils. GD then fabricated 20 NbTi magnets, while LLNL fabricated 20 NbTi magnets and two Nb 3 Sn magnets. The design phase was completed in February 1984 and included the competitive procurement of magnet structural fabrication, superconductor, G-10CR insulation, support struts and bearings, vapor-cooled leads, and thermal shields for all magnets. Fabrication of all magnets was completed in March 1985. At GD, dual assembly lines were necessary during fabrication in order to meet the aggressive LLNL schedule. The entire magnet system has been installed and aligned at LLNL, and Tech Demo tests will be performed during September-November 1985

Fabricating customized hydrogel contact lens

Science.gov (United States)

Childs, Andre; Li, Hao; Lewittes, Daniella M.; Dong, Biqin; Liu, Wenzhong; Shu, Xiao; Sun, Cheng; Zhang, Hao F.

2016-10-01

Contact lenses are increasingly used in laboratories for in vivo animal retinal imaging and pre-clinical studies. The lens shapes often need modification to optimally fit corneas of individual test subjects. However, the choices from commercially available contact lenses are rather limited. Here, we report a flexible method to fabricate customized hydrogel contact lenses. We showed that the fabricated hydrogel is highly transparent, with refractive indices ranging from 1.42 to 1.45 in the spectra range from 400 nm to 800 nm. The Young’s modulus (1.47 MPa) and hydrophobicity (with a sessile drop contact angle of 40.5°) have also been characterized experimentally. Retinal imaging using optical coherence tomography in rats wearing our customized contact lenses has the quality comparable to the control case without the contact lens. Our method could significantly reduce the cost and the lead time for fabricating soft contact lenses with customized shapes, and benefit the laboratorial-used contact lenses in pre-clinical studies.

Maintainability allocation

International Nuclear Information System (INIS)

Guyot, Christian.

1980-06-01

The author gives the general lines of a method for the allocation and for the evaluation of maintainability of complex systems which is to be developed during the conference. The maintainability objective is supposed to be formulated under the form of a mean time to repair (M.T.T.R.) [fr

Comparison of fabric skins for the simulation of sweating on thermal manikins

Science.gov (United States)

Koelblen, Barbara; Psikuta, Agnes; Bogdan, Anna; Annaheim, Simon; Rossi, René M.

2017-09-01

Sweating is an important thermoregulatory process helping to dissipate heat and, thus, to prevent overheating of the human body. Simulations of human thermo-physiological responses in hot conditions or during exercising are helpful for assessing heat stress; however, realistic sweating simulation and evaporative cooling is needed. To this end, thermal manikins dressed with a tight fabric skin can be used, and the properties of this skin should help human-like sweat evaporation simulation. Four fabrics, i.e., cotton with elastane, polyester, polyamide with elastane, and a skin provided by a manikin manufacturer (Thermetrics) were compared in this study. The moisture management properties of the fabrics have been investigated in basic tests with regard to all phases of sweating relevant for simulating human thermo-physiological responses, namely, onset of sweating, fully developed sweating, and drying. The suitability of the fabrics for standard tests, such as clothing evaporative resistance measurements, was evaluated based on tests corresponding to the middle phase of sweating. Simulations with a head manikin coupled to a thermo-physiological model were performed to evaluate the overall performance of the skins. The results of the study showed that three out of four evaluated fabrics have adequate moisture management properties with regard to the simulation of sweating, which was confirmed in the coupled simulation with the head manikin. The presented tests are helpful for comparing the efficiency of different fabrics to simulate sweat-induced evaporative cooling on thermal manikins.

Fabrication of ion source components by electroforming

International Nuclear Information System (INIS)

Schechter, D.E.; Sluss, F.

1983-01-01

Several components of the Oak Ridge National Laboratory (ORNL)/Magnetic Fusion Test Facility (MFTF-B) ion source have been fabricated utilizing an electroforming process. A procedure has been developed for enclosing coolant passages in copper components by electrodepositing a thick (greater than or equal to 0.75-mm) layer of copper (electroforming) over the top of grooves machined into the copper component base. Details of the procedure to fabricate acceleration grids and other ion source components are presented

Design, Fabrication and Testing of Carbon Fiber Reinforced Epoxy Drive Shaft for All Terrain Vehicle using Filament Winding

Directory of Open Access Journals (Sweden)

Yeshwant Nayak Suhas

2018-01-01

Full Text Available Filament winding is a composite material fabrication technique that is used to manufacture concentric hollow components. In this study Carbon/Epoxy composite drive shafts were fabricated using filament winding process with a fiber orientation of [852/±452/252]s. Carbon in the form of multifilament fibers of Tairyfil TC-33 having 3000 filaments/strand was used as reinforcement with low viscosity epoxy resin as the matrix material. The driveshaft is designed to be used in SAE Baja All Terrain Vehicle (ATV that makes use of a fully floating axle in its rear wheel drive system. The torsional strength of the shaft was tested and compared to that of an OEM steel shaft that was previously used in the ATV. Results show that the composite shaft had 8.5% higher torsional strength in comparison to the OEM steel shaft and was also lighter by 60%. Scanning electron microscopy (SEM micrographs were studied to investigate the probable failure mechanism. Delamination, matrix agglomeration, fiber pull-out and matrix cracking were the prominent failure mechanisms identified.

A Study on Mechanical behavior of Tensile Specimen Fabricated by Laser Cutting

Energy Technology Data Exchange (ETDEWEB)

Jin, Y. G.; Kim, G. S.; Baik, S. J.; Baek, S. Y. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

The mechanical testing data are required for the assessment of dry storage of the spent nuclear fuel. Laser cutting system could be useful tools for material processing such as cutting in radioactive environment due to non-contact nature, ease in handling and the laser cutting process is most advantageous, offering the narrow kerf width and heat affected zone by using small beam spot diameter. The feasibility of the laser cutting system was demonstrated for the fabrication of various types of the unirradiated cladding with and without oxide layer on the specimens. In the present study, the dimensional measurement and tensile test were conducted to investigate the mechanical behavior of the axial tensile test specimens depending on the material processing methods in a hot cell at IMEF (Irradiated Materials Examination Facility) of KAERI. Laser cutting system was used to fabricate the tensile test specimens, and the mechanical behavior was investigated using the dimensional measurement and tensile test. It was shown that the laser beam machining could be a useful tool to fabricate the specimens and this technique will be developed for the fabrication of various types of irradiated specimens in a hotcell.

A Study on Mechanical behavior of Tensile Specimen Fabricated by Laser Cutting

International Nuclear Information System (INIS)

Jin, Y. G.; Kim, G. S.; Baik, S. J.; Baek, S. Y.

2016-01-01

The mechanical testing data are required for the assessment of dry storage of the spent nuclear fuel. Laser cutting system could be useful tools for material processing such as cutting in radioactive environment due to non-contact nature, ease in handling and the laser cutting process is most advantageous, offering the narrow kerf width and heat affected zone by using small beam spot diameter. The feasibility of the laser cutting system was demonstrated for the fabrication of various types of the unirradiated cladding with and without oxide layer on the specimens. In the present study, the dimensional measurement and tensile test were conducted to investigate the mechanical behavior of the axial tensile test specimens depending on the material processing methods in a hot cell at IMEF (Irradiated Materials Examination Facility) of KAERI. Laser cutting system was used to fabricate the tensile test specimens, and the mechanical behavior was investigated using the dimensional measurement and tensile test. It was shown that the laser beam machining could be a useful tool to fabricate the specimens and this technique will be developed for the fabrication of various types of irradiated specimens in a hotcell

Fabrication and Testing of CERMET Fuel Materials for Nuclear Thermal Propulsion

Science.gov (United States)

Hickman, Robert; Broadway, Jeramie; Mireles, Omar

2012-01-01

A first generation Nuclear Cryogenic Propulsion Stage (NCPS) based on Nuclear Thermal Propulsion (NTP) is currently being developed for Advanced Space Exploration Systems. The overall goal of the project is to address critical NTP technology challenges and programmatic issues to establish confidence in the affordability and viability of NTP systems. The current technology roadmap for NTP identifies the development of a robust fuel form as a critical near term need. The lack of a qualified nuclear fuel is a significant technical risk that will require a considerable fraction of program resources to mitigate. Due to these risks and the cost for qualification, the development and selection of a primary fuel must begin prior to Authority to Proceed (ATP) for a specific mission. The fuel development is a progressive approach to incrementally reduce risk, converge the fuel materials, and mature the design and fabrication process of the fuel element. A key objective of the current project is to advance the maturity of CERMET fuels. The work includes fuel processing development and characterization, fuel specimen hot hydrogen screening, and prototypic fuel element testing. Early fuel materials development is critical to help validate requirements and fuel performance. The purpose of this paper is to provide an overview and status of the work at Marshall Space Flight Center (MSFC).

Fabrication of Flexible Microneedle Array Electrodes for Wearable Bio-Signal Recording.

Science.gov (United States)

Ren, Lei; Xu, Shujia; Gao, Jie; Lin, Zi; Chen, Zhipeng; Liu, Bin; Liang, Liang; Jiang, Lelun

2018-04-13

Laser-direct writing (LDW) and magneto-rheological drawing lithography (MRDL) have been proposed for the fabrication of a flexible microneedle array electrode (MAE) for wearable bio-signal monitoring. Conductive patterns were directly written onto the flexible polyethylene terephthalate (PET) substrate by LDW. The microneedle array was rapidly drawn and formed from the droplets of curable magnetorheological fluid with the assistance of an external magnetic field by MRDL. A flexible MAE can maintain a stable contact interface with curved human skin due to the flexibility of the PET substrate. Compared with Ag/AgCl electrodes and flexible dry electrodes (FDE), the electrode-skin interface impedance of flexible MAE was the minimum even after a 50-cycle bending test. Flexible MAE can record electromyography (EMG), electroencephalography (EEG) and static electrocardiography (ECG) signals with good fidelity. The main features of the dynamic ECG signal recorded by flexible MAE are the most distinguishable with the least moving artifacts. Flexible MAE is an attractive candidate electrode for wearable bio-signal monitoring.

Design, fabrication and testing of a 56 mm bore twin-aperture 1 m long dipole magnet made with SSC type cable

Energy Technology Data Exchange (ETDEWEB)

Ostler, J.; Perini, D.; Russenschuck, S.; Siegel, N.; Siemko, A.; Trinquart, G.; Walckiers, L.; Weterings, W. [CERN, Geneva (Switzerland)

1996-07-01

In the framework of the LHC superconducting dipole magnet model program, a 56 mm bore, twin-aperture dipole model 1 m long, using existing cables of the standard SSC type, was launched to initiate studies of lower field magnets with smaller strand size cables for a 7 TeV collider. This model was designed, built, assembled and tested at CERN and reached a peak field of 9.7 T at 1.8 K. The paper reviews the main design principles, presents the fabrication and assembly procedures and finally discusses the overall test results.

Design, fabrication and testing of a 56 mm bore twin-aperture 1 m long dipole magnet made with SSC type cable

International Nuclear Information System (INIS)

Ostler, J.; Perini, D.; Russenschuck, S.; Siegel, N.; Siemko, A.; Trinquart, G.; Walckiers, L.; Weterings, W.

1996-01-01

In the framework of the LHC superconducting dipole magnet model program, a 56 mm bore, twin-aperture dipole model 1 m long, using existing cables of the standard SSC type, was launched to initiate studies of lower field magnets with smaller strand size cables for a 7 TeV collider. This model was designed, built, assembled and tested at CERN and reached a peak field of 9.7 T at 1.8 K. The paper reviews the main design principles, presents the fabrication and assembly procedures and finally discusses the overall test results

antimicrobial properties of some natural and synthetic fabrics modified by radiation treatments

International Nuclear Information System (INIS)

Mohamed, R.M.A.

2008-01-01

natural and synthetic fabrics have been treated with different antimicrobial metal complexes under the effect of gamma radiation . in this regard, cotton, cotton/PET blend and PET were grafted with acrylic acid by gamma radiation and this grafted fabrics were complexed with Cu(ll),Ni(ll)and Co(ll) metal ions . the antimicrobial properties were evaluated by the measurement of tensile strength of fabrics after burring in a soil for one and two weeks as well as the effect of this treatment on the growth of certain bacteria and fungi incubated on a culture for 48 hours. the results showed that the highest protection to cotton, cotton/PET blend and PET fabrics by using Cu(ll) ion in the complexation process, where the order of protection by metals is Cu(ll) > Co(ll)> Ni(ll), moreover, the more grafted fabrics the more complexed fabrics with metal ions and is higher protection against microorganisms . the treatment with the metal ions has nearly no effect on the chemical and physical properties of the natural or the synthetic fabrics as indicated from the analysis by TGA, sem, ion exchange testing and wettability testing.

Design, ancillary testing, analysis and fabrication data for the advanced composite stabilizer for Boeing 737 aircraft. Volume 1: Technical summary

Science.gov (United States)

Aniversario, R. B.; Harvey, S. T.; Mccarty, J. E.; Parsons, J. T.; Peterson, D. C.; Pritchett, L. D.; Wilson, D. R.; Wogulis, E. R.

1983-01-01

The horizontal stabilizer of the 737 transport was redesigned. Five shipsets were fabricated using composite materials. Weight reduction greater than the 20% goal was achieved. Parts and assemblies were readily produced on production-type tooling. Quality assurance methods were demonstrated. Repair methods were developed and demonstrated. Strength and stiffness analytical methods were substantiated by comparison with test results. Cost data was accumulated in a semiproduction environment. FAA certification was obtained.

Investigation on shortening fabrication process of instrumented irradiation capsule of JMTR

International Nuclear Information System (INIS)

Nagata, Hiroshi; Inoue, Shuichi; Yamaura, Takayuki; Tsuchiya, Kunihiko; Nagao, Yoshiharu

2013-06-01

Refurbishment of The Japan Materials Testing Reactor (JMTR) was completed in FY2010. For damage caused by the 2011 off the Pacific coast of Tohoku Earthquake, the repair of facilities was completed in October 2012. Currently, the JMTR is in preparation for restart. Irradiation tests for LWRs safety research, science and technologies and production of RI for medical diagnosis medicine, etc. are expected after the JMTR restart. On the other hand, aiming at the attractive irradiation testing reactor, the usability improvement has been discussed. As a part of the usability improvement, shortening of turnaround time to get irradiation results from an application for irradiation use was discussed focusing on the fabrication process of irradiation capsules, where the fabrication process was analyzed and reviewed by referring a trial fabrication of the mockup capsule. As a result, it was found that the turnaround time can be shortened 2 months from fabrication period of 6 months with communize of irradiation capsule parts, application of ready-made instrumentation including the sheath heater, reconsideration of inspection process, etc. (author)

Fabrication of new joints for SST-1 TF coil winding packs

International Nuclear Information System (INIS)

Prasad, Upendra; Sharma, A.N.; Patel, Dipak; Doshi, Kalpesh; Khristi, Yohan; Varmora, Pankaj; Chauhan, Pradeep; Jadeja, S.J.; Gupta, Pratibha; Pradhan, S.

2013-01-01

Highlights: • We have carried out work related with sub-nanoohm joints for superconducting Tokamak winding packs. • We have established fine tune QA/QC procedures for sub-nanoohm joints fabrication. • We have optimised welding parameters for cable in conduit conductors for fusion relevant magnets. • We have established precised measurement data acquisition system for low resistance measurements at cryogenic temperature. -- Abstract: The Toroidal Field (TF) magnet system of SST-1 has sixteen NbTi/Cu based coils with about one hundred Inter-Pancake (IP) and Inter-Coil (IC) joints. New box type helium leak tight, low DC resistance joints have been designed, fabricated and tested at 5 K temperature and 10 kA DC transport current. The prototype of this joint has been validated in laboratory as well as on spare TF coil winding pack. Moreover, the performance of these joints has been realised and validated on actual sixteen TF winding packs, the joint resistance of ∼0.5 nΩ repeatedly measured on hundreds of IP joints. The quality of terminations and joints was ensured at various stages of fabrication. The quality of joint box material was ensured by visual inspection, chemical analysis, radiography test, ultrasonic test, eddy current test, etc. This paper describes joint design drivers, joint design detail, prototype joint fabrication processes, quality assurance (QA)/quality control (QC) adopted during prototype and actual joint fabrication process, joint resistance measurement on actual TF coils and analysis of measured joint resistance in detail

Fabrication of ORNL Fuel Irradiated in the Peach Bottom Reactor and Postirradiation Examination of Recycle Test Elements 7 and 4

International Nuclear Information System (INIS)

Long, Jr. E.L.

2001-01-01

Seven full-sized Peach Bottom Reactor fuel elements were fabricated in a cooperative effort by Oak Ridge National Laboratory (ORNL) and Gulf General Atomic (GGA) as part of the National HTGR Fuel Recycle Development Program. These elements contain bonded fuel rods and loose beds of particles made from several combinations of fertile and fissile particles of interest for present and future use in the High-Temperature Gas-Cooled Reactor (HTGR). The portion of the fuel prepared for these elements by ORNL is described in detail in this report, and it is in conjunction with the GGA report (GA-10109) a complete fabrication description of the test. In addition, this report describes the results obtained to date from postirradiation examination of the first two elements removed from the Peach Bottom Reactor, RTE-7 and -4. The fuel examined had relatively low exposure, up to about 1.5 x 10 21 neutrons/cm* fast (>0.18 MeV) fluence, compared with the peak anticipated HTGR fluence of 8.0 x 10 21 , but it has performed well at this exposure. Dimensional data indicate greater irradiation shrinkage than expected from accelerated test data to higher exposures. This suggests that either the method of extrapolation of the higher exposure data back to low exposure is faulty, or the behavior of the coated particles in the neutron spectrum characteristic of the accelerated tests does not adequately represent the behavior in an HTGR spectrum

STRESS - STRAIN CURVE ANALYSIS OF WOVEN FABRICS MAD E FROM COMBED YARNS TYPE WOOL

Directory of Open Access Journals (Sweden)

VÎLCU Adrian

2014-05-01

Full Text Available The paper analyses the tensile behavior of woven fabrics made from 45%Wool + 55% PES used for garments. Analysis of fabric behavior during wearing has shown that these are submitted to simple and repeated uni-axial or bi-axial tensile strains. The level of these strains is often within the elastic limit, rarely going over yielding. Therefore the designer must be able to evaluate the mechanical behavior of such fabrics in order to control the fabric behavior in the garment. This evaluation is carried out based on the tensile testing, using certain indexes specific to the stress-strain curve. The paper considers an experimental matrix based on woven fabrics of different yarn counts, different or equal yarn count for warp and weft systems and different structures. The fabrics were tested using a testing machine and the results were then compared in order to determine the fabrics’ tensile behavior and the factors of influence that affect it.From the point of view of tensile testing, the woven materials having twill weave are preferable because this type of structure is characterized by higher durability and better yarn stability in the fabric. In practice, the woven material must exhibit an optimum behavior to repeated strains, flexions and abrasions during wearing process. The analysis of fabrics tensile properties studied by investigation of stress-strain diagrams reveals that the main factors influencing the tensile strength are: yarns fineness, technological density of those two systems of yarns and the weaving type.

Arc-Induced Long Period Gratings from Standard to Polarization-Maintaining and Photonic Crystal Fibers

Directory of Open Access Journals (Sweden)

Flavio Esposito

2018-03-01

Full Text Available In this work, we report about our recent results concerning the fabrication of Long Period Grating (LPG sensors in several optical fibers, through the Electric Arc Discharge (EAD technique. In particular, the following silica fibers with both different dopants and geometrical structures are considered: standard Ge-doped, photosensitive B/Ge codoped, P-doped, pure-silica core with F-doped cladding, Panda type Polarization-maintaining, and Hollow core Photonic crystal fiber. An adaptive platform was developed and the appropriate “recipe” was identified for each fiber, in terms of both arc discharge parameters and setup arrangement, for manufacturing LPGs with strong and narrow attenuation bands, low insertion losses, and short length. As the fabricated devices have appealing features from the application point of view, the sensitivity characteristics towards changes in different external perturbations (i.e., surrounding refractive index, temperature, and strain are investigated and compared, highlighting the effects of different fiber composition and structure.

Effect of structural parameters on burning behavior of polyester fabrics having flame retardancy property

Science.gov (United States)

Çeven, E. K.; Günaydın, G. K.

2017-10-01

The aim of this study is filling the gap in the literature about investigating the effect of yarn and fabric structural parameters on burning behavior of polyester fabrics. According to the experimental design three different fabric types, three different weft densities and two different weave types were selected and a total of eighteen different polyester drapery fabrics were produced. All statistical procedures were conducted using the SPSS Statistical software package. The results of the Analysis of Variance (ANOVA) tests indicated that; there were statistically significant (5% significance level) differences between the mass loss ratios (%) in weft and mass loss ratios (%) in warp direction of different fabrics calculated after the flammability test. The Student-Newman-Keuls (SNK) results for mass loss ratios (%) both in weft and warp directions revealed that the mass loss ratios (%) of fabrics containing Trevira CS type polyester were lower than the mass loss ratios of polyester fabrics subjected to washing treatment and flame retardancy treatment.

Structural coloration of chitosan-cationized cotton fabric using photonic crystals

Science.gov (United States)

Yavuz, G.; Zille, A.; Seventekin, N.; Souto, A. P.

2017-10-01

In this work, poly (styrene-methyl methacrylate-acrylic acid) P(St-MMA-AA) composite nanospheres were deposited onto chitosan-cationized woven cotton fabrics followed by a second layer of chitosan. The deposited photonic crystals (PCs) on the fabrics were evaluated for coating efficiency and resistance, chemical analysis and color variation by optical and SEM microscopy, ATR-FTIR, diffuse reflectance spectroscopy and washing fastness. Chitosan deposition on cotton fabric provided cationic groups on the fiber surface promoting electrostatic interaction with photonic crystals. SEM images of the washed samples indicate that the PCs are firmly coated on the cotton surface only in the chitosan treated sample. The photonic nanospheres show an average diameter of 280 nm and display a face-centered cubic closepacking structure with an average thickness of 10 μm. A further chitosan post-treatment enhances color yield of the samples due to the chitosan transparent covering layer that induce bright reflections where the angles of incidence and reflection are the same. After washing, no photonic crystal can be detected on control fabric surface. However, the sample that received a chitosan post-treatment showed a good washing fastness maintaining a reasonable degree of iridescence. Chitosan fills the spaces between the polymer spheres in the matrix stabilizing the photonic structure. Sizeable variations in lattice spacing will allow color variations using more flexible non-close-packed photonic crystal arrays in chitosan hydrogels matrices.

Design, Fabrication and Testing of Two Dimensional Radio-Frequency Metamaterials

Science.gov (United States)

2014-03-03

silver nanoparticle ink printed on photo-paper (Ag on photo-paper). The Cu on FR4 fabrication method started with black painted Cu on FR4 board. This...available for printing (e.g. silver, graphene , carbon nano-tubes). Moreover, the printing process is easily within the tolerance of wet-etching PCB...Field Applicator," IEEE Tran. on Inst. and Meas., vol. 42, no. 3, 1993. [23] S. He and T. Chen, "Broadband THz Absorbers with Graphene -Based

Composite fabrication via resin transfer molding technology

Energy Technology Data Exchange (ETDEWEB)

Jamison, G.M.; Domeier, L.A.

1996-04-01

The IMPReS (Integrated Modeling and Processing of Resin-based Structures) Program was funded in FY95 to consolidate, evaluate and enhance Sandia`s capabilities in the design and fabrication of composite structures. A key driver of this and related programs was the need for more agile product development processes and for model based design and fabrication tools across all of Sandia`s material technologies. A team of polymer, composite and modeling personnel was assembled to benchmark Sandia`s existing expertise in this area relative to industrial and academic programs and to initiate the tasks required to meet Sandia`s future needs. RTM (Resin Transfer Molding) was selected as the focus composite fabrication technology due to its versatility and growing use in industry. Modeling efforts focused on the prediction of composite mechanical properties and failure/damage mechanisms and also on the uncured resin flow processes typical of RTM. Appropriate molds and test composites were fabricated and model validation studies begun. This report summarizes and archives the modeling and fabrication studies carried out under IMPReS and evaluates the status of composite technology within Sandia. It should provide a complete and convenient baseline for future composite technology efforts within Sandia.

Polymeric turbidity sensor fabricated by laser direct writing

International Nuclear Information System (INIS)

Li, Shu; Lin, Qiao; Wu, George; Chen, Liuhua; Wu, X

2011-01-01

The design of a miniature-sized turbidity sensor fabricated by laser direct writing was proposed and tested. A dual-beam dual-detector sensing structure was written by a 488 nm laser from UV curable optical polymer to form a 4 mm diameter turbidity sensing probe, with the fabrication process being shortened to a few seconds. Experimental tests on prototypes were conducted by using standard turbidity solutions, and the data were processed with a self-adapting neural network based on a single input single output algorithm. The scattering coefficient for normalized turbidity of the standards was obtained, and system accuracy was validated by an error analysis. Experimental results indicated that in the testing situation presented in this paper, the sensor was capable of responding to turbidity with a relative error of about 3%

Electromechanical properties of polyamide/lycra fabric treated with PEDOT:PSS

Science.gov (United States)

Tadesse, M. G.; Mengistie, D. A.; Loghin, C.; Chen, Y.; Wang, L.; Catalin, D.; Müller, C.; Nierstrasz, V.

2017-10-01

One of the challenges in smart textiles is to develop suitable multifunctional materials that can address simultaneously several characteristics such as durability, stretchability, lightweight, and conductivity. Conductive polymers which showed success in different technological fields like polymer solar cells and light emitting diodes are promising in many smart textile applications. In this work, we treated a common polyamide/lycra knitted fabric with PEDOT:PSS for stretchable e-textiles. PEDOT:PSS, with DMSO as a conductivity enhancer and different ratios of water-based polyurethane dispersions as a binder, was applied to the fabric with simple immersion and coating applications. The effect of different application methods and binder ratio on the surface resistance of the fabric was monitored with four point probe electrical surface resistance measurement systems. Samples prepared by immersion technique are more uniform and have higher conductivity than those prepared by a coating technique. SEM images showed that PEDOT:PSS is incorporated into the structure in the immersion method while in the coating it is majorly present on the surface of the fabric. The tensile measurement showed that the acidic PEDOT:PSS and polyurethane dispersion coating has no adverse effect on the tensile strength of the fabric. The coated samples can be stretched up to 700% while still reasonably conductive. The resistance increases only by a small amount when samples were stretched cyclically by stretching 100%. Generally, samples prepared by the immersion method maintained better conductivity while stretching than those by a coating method. The washing fastness of the samples was also assessed.

Testing of plain and fibrous concrete single cavity prestressed concrete reactor vessel models

International Nuclear Information System (INIS)

Oland, C.B.

1985-01-01

Two single-cavity prestressed concrete reactor vessel (PCRV) models were fabricated and tested to failure to demonstrate the structural response and ultimate pressure capacity of models cast from high-strength concretes. Concretes with design compressive strengths in excess of 70 MPa (10,000 psi) were developed for this investigation. One model was cast from plain concrete and failed in shear at the head region. The second model was cast from fiber reinforced concrete and failed by rupturing the circumferential prestressing at the sidewall of the structure. The tests also demonstrated the capabilities of the liner system to maintain a leak-tight pressure boundary. 3 refs., 4 figs

Quality assurance during fabrication of high-damping rubber isolation bearings

Energy Technology Data Exchange (ETDEWEB)

Way, D.; Greaves, W.C. [Base Isolation Consultants, Inc., San Francisco, CA (United States)

1995-12-01

Successful implementation of a high-damping rubber (HDR) base isolation project requires the application of Quality Assurance/Quality Control (QA/QC) methodology through all phases of the bearing fabrication process. HDR base isolation bearings must be fabricated with uniform physical characteristics while being produced in large quantities. To satisfy this requirement, manufacturing processes must be controlled. Prototype tests that include dynamic testing of small samples of rubber are necessary. Stringent full scale bearing testing must be carried out prior to beginning production, during which manufacturing is strictly regulated by small rubber sample and production bearing testing. All such activities should be supervised and continuously inspected by independent and experienced QA/QC personnel.

THE DESIGN, FABRICATION AND PRELIMINARY TESTING OF AN INDIGENOUS SINGLE SCREW EXTRUDER

Directory of Open Access Journals (Sweden)

FOLASAYO T. FAYOSE

2017-10-01

Full Text Available Developing countries including Nigeria have become dumping grounds of unserviceable and broken down imported machineries because of poor adaptation. Detailed study and design of machines to suit local conditions will prevent poor adaptation of imported machines and high initial costs. In this study, a single screw starch extruder was designed, fabricated and tested using locally available materials. The extruder is the dry type and it has 27.12 kg/s capacity, a compression ratio of 4.5: 1 and is powered by a 5.5 kW electric motor. It consists of a hopper, feeding screw, extruder screw rotating in a barrel and variable die, all made of stainless steel. A unit of the machine costs N 470, 390.00.00 as at April 2015. When used to process cassava flour, a maximum temperature of 114°C was attained through viscous dissipation, up to an actual screw speed of 98.96 rpm (1.65 Hz and extruder efficiency of 64%. Barrel temperature varied directly with extrusion time in a polynomial trend while actual extruder screw speed and efficiency varied inversely with extrusion time and it is best fitted with a polynomial trend.

Enhanced washing durability of hydrophobic coating on cellulose fabric using polycarboxylic acids

International Nuclear Information System (INIS)

Huang Wenqi; Xing Yanjun; Yu Yunyi; Shang Songmin; Dai Jinjin

2011-01-01

Nine polycarboxylic acids were used to improve washing durability of hydrophobic cellulose fabric finished by sol-gel method. By simultaneous forming ester-bridge between cellulose and silica layer by ester bond, polycarboxylic acids could anchor silica coating onto cellulose fabric to strengthen the adhesion of organic-inorganic hybrid coating. The wettability of treated fabrics was characterized by water contact angle, spray test and hydrostatic pressure test. The results showed that all investigated polycarboxylic acids could improve the durability. The polycarboxylic acid with proper distance between terminal carboxylic acid groups and number of carboxylic acid groups showed the highest durability. 1,2,3,4-butanetetracarboxylic acid (BTCA) led to the best durability of hydrophobic cellulose fabric with water contact angle of 137.6 o (recovery percentage of 94.2%) after 30 washing times. The effect of BTCA on durability was characterized by scanning electron microscopy. This study demonstrated that the surface treatment using polycarboxylic acids and mixed organosilanes is a promising alternative for achieving durable hydrophobic fabrics.

Design and fabrication of composite wing panels containing a production splice

Science.gov (United States)

Reed, D. L.

1975-01-01

Bolted specimens representative of both upper and lower wing surface splices of a transport aircraft were designed and manufactured for static and random load tension and compression fatigue testing including ground-air-ground load reversals. The specimens were fabricated with graphite-epoxy composite material. Multiple tests were conducted at various load levels and the results were used as input to a statistical wearout model. The statically designed specimens performed very well under highly magnified fatigue loadings. Two large panels, one tension and compression, were fabricated for testing by NASA-LRC.

Fabrication of ITER first wall mock-ups with beryllium armour

International Nuclear Information System (INIS)

Mohri, K.; Nomoto, Y.; Uda, M.; Enoeda, M.; Akiba, M.

2004-01-01

This paper presents the fabric ability development for the ITER first wall through the fabrication of a real size first wall panel mock-up without beryllium armor and a partial mock-up of the first wall panel with beryllium armor. Microscopic observation and mechanical test of the hot isostatic pressed Be/Cu-alloy joints were also performed of which results showed good bond ability of the joints. Finally the fabrication procedure of the ITER first wall panel has been established. (author)

Numerical Simulation with Experimental Validation of the Draping Behavior of Woven Fabrics

Energy Technology Data Exchange (ETDEWEB)

Rodgers, William [General Motors LLC; Pasupuleti, Praveen [ESI Group NA; Zhao, Selina [General Motors LLC; Wathen, Terry [General Motors LLC; Doroudian, Mark [ESI Group NA; Aitharaju, Venkat [General Motors LLC

2017-10-23

Woven fabric composites are extensively used in molding complex geometrical shapes due to their high conformability compared to other fabrics. Preforming is an important step in the overall process. In this step, the two-dimensional fabric is draped to become the three-dimensional shape of the part prior to resin injection. During preforming, the orientation of the tows may change significantly compared to the initial orientations. Accurate prediction of the tow orientations after molding is important for evaluating the structural performance of the final part. This paper investigates the fiber angle changes for carbon fiber woven fabrics during draping over a truncated pyramid tool designed and fabricated at the General Motors Research Labs. This aspect of study is a subset of the broad study conducted under the purview of a Department of Energy project funded to GM in developing state of the art computational tools for integrated manufacturing and structural performance prediction of carbon fiber composites. Fabric bending, picture frame testing, and bias-extension evaluations were carried out to determine the material parameters for these fabrics. The PAM-FORM computer program was used to model the draping behavior of these fabrics. Following deformation, fiber angle changes at different locations on the truncated pyramid were measured experimentally. The predicted angles matched the experimental results well as measured along the centerline and at several different locations on the deformed fabric. Details of the test methods used as well as the numerical results with various simulation parameters will be provided.

Fabrication of a novel gigabit/second free-space optical interconnect - photodetector characterization and testing and system development

Science.gov (United States)

Savich, Gregory R.

2004-01-01

design and construction of a test setup for the experiment and then appropriate characterization of the test system. Specifically, I am involved in the characterization of a commercially available 1550nm wavelength, 5mW diode laser and a study of its modulation bandwidth. Commercially produced photodetectors as well as the incorporation of microwave technology, in the form of RF input and output, are used in the characterization procedure. The next stage involves the use of a probe station and network analyzer to characterize and test a series of photodetectors fabricated on a 2 inch, Indium Gallium Arsenide (InGaAs) wafer in the Branch s microlithography lab. Other project responsibilities include, but are not limited to the incorporation of a transimpedance amplifier to the photodetector circuit; a study of VCSEL technology; bit error rate analysis of an optical interconnect system; and analysis of free space divergence of the VCSEL, optical path length of the interconnect; and any other pertinent optical properties of the one gigabit per second interconnect for fabrication and testing.

Pilling evaluation of patterned fabrics based on a gradient field method

Czech Academy of Sciences Publication Activity Database

Techniková, L.; Tunák, M.; Janáček, Jiří

2016-01-01

Roč. 41, č. 1 (2016), s. 97-101 ISSN 0971-0426 Institutional support: RVO:67985823 Keywords : 3D surface reconstruction * fabric pilling * gradient field method * patterned fabric * pills detection Subject RIV: JS - Reliability ; Quality Management, Testing Impact factor: 0.430, year: 2016

Development of a 3D bellows tracheal graft: mechanical behavior analysis, fabrication and an in vivo feasibility study

International Nuclear Information System (INIS)

Park, Jeong Hun; Jung, Jin Woo; Lee, Jung-Seob; Cho, Dong-Woo; Kang, Hyun-Wook; Joo, Young Hoon

2012-01-01

Artificial tracheal grafts should have not only enough compressive strength to maintain an open tracheal lumen, but also sufficient flexibility for stable mechanical behavior, similar to the native trachea at the implant site. In this study, we developed a new 3D artificial tracheal graft using a bellows design for considering its mechanical behavior. To investigate the mechanical behavior of the bellows structure, finite element method (FEM) analysis in terms of longitudinal tension/compression, bending and radial compression was conducted. The bellows structure was then compared with the cylinder structure generally used for artificial tracheal grafts. The FEM analysis showed that the bellows had outstanding flexibility in longitudinal tension/compression and bending. Moreover, the bellows kept the lumen open without severe luminal deformation in comparison with the cylinder structure. A three-dimensional artificial tracheal graft with a bellows design was fabricated using indirect solid freeform fabrication technology, and the actual mechanical test was conducted to investigate the actual mechanical behavior of the bellows graft. The fabricated bellows graft was then applied to segmental tracheal reconstruction in a rabbit model to assess its applicability. The bellows graft was completely incorporated into newly regenerated connective tissue and no obstruction at the implanted site was observed for up to 8 weeks after implantation. The data suggested that the developed bellows tracheal graft could be a promising alternative for tracheal reconstruction. (paper)

Development of YBCO tape conductor fabrication technology

Energy Technology Data Exchange (ETDEWEB)

Hong, G W; Kim, C J; Lee, H G. and others

2001-08-01

Superconductor when fabricated into wire shape is applied for developing electric power transmission cable, transformer, generator and SMES. Such superconducting power devices are capable of maximizing the efficiency of electricity and are anticipated to contribute for solving the energy problem of humankind. Furthermore the high temperature oxide superconductor developed in late 1980s is superconducting above boiling temperature of liquid nitrogen temperature has strong potential to realize superconducting power device and a lot of researches are being done in this field. Superconducting wire is the most important core material for developing superconducting power device and thermo-mechanical powder in tube process was developed to fabricated Ag/Bi-2223 conductor in long length having high critical current carrying capacity. Several companies fabricate and sell Ag/Bi-2223 superconducting wire longer than km length and used for developed electrical power device. But because of its inherent property of sharp decrease in current carrying capacity when applying high magnetic field, the application of Bi-2223 sire is limited as low as 20 K when the power device is in operating under high magnetic field. The YBCO tape conductor has the advantages of maintaining high critical current applying high magnetic field and can be used to most of the power device without special limitation. The metal substrate having good crystallographic texture and deposition technique which can deposit the good quality superconducting thin film continuously in large area are need to fabricate coated conductor, and this technique can be applied to develop the superconducting current limiter or magnetic field shielding device. A superconducting wire for using in high magnetic field is play a critical role in developing maglev, MRI, SMES, transformer, generator and motor and the continuous film deposition technique can be applied in other industry very much.

Design, fabrication and test of double-wall vacuum vessel for JT-60U

International Nuclear Information System (INIS)

Uchikawa, Takashi; Ioki, Kimihiro; Ninomiya, Hiromasa.

1994-01-01

A double-wall vacuum vessel was designed and fabricated for JT-60U (an upgraded machine of JT-60), which has a plasma current up to 6 MA and a large plasma volume (100 m 3 ). A new concept of Inconel 625 all-welded structure was adopted to the vessel, that comprises an inner plate, square tubes and an outer plate. The vacuum vessel with a multi-arc D-shaped cross section was fabricated by using hot-sizing press. The electromagnetic and structural analysis has been performed for plasma disruption loads. Dynamic responses of the vessel were measured during plasma disruptions, and the observed displacement had a good agreement with the result of FEM analysis. (author)

Developing and maintaining instructor capabilities

International Nuclear Information System (INIS)

Flynn, W.P.; Smith, G.

1985-01-01

The New York Power Authority, after surveying available courses, decided to develop an in-house instructor training program. Following the principles of the Systems Approach to Training the course embodied the results of a job analysis resulting in a program containing instruction in Educational Philosophy, the Systems Approach to Training, Methods and Media, and Testing. The course content is covered through classroom instruction, on-the-job training, instructor evaluations, and assignments. Instructors completing the program continue to maintain skills with inservice training

Moisture Comfort and Antibacterial Properties of Elastic Warp-Knitted Fabrics

Directory of Open Access Journals (Sweden)

Yu Zhi-Cai

2015-03-01

Full Text Available Multifunction elastic warp-knitted fabrics were fabricated on a crochet machine with the use of metal composite yarns/viscose yarn and bamboo polyester/ crisscross-section polyester hybrid yarns as the front face and back face of the knitted fabric structure, respectively. We investigated the effect of the blend ratio of bamboo charcoal/ crisscross-section polyester multiply yarns on the fabric's moisture comfort properties, such as water vapour transmission (WVT, water evaporation rate (WER, and water absorbency. The results showed that blending ratio significantly influenced WVT and WER. Moreover, antibacterial activity of the elastic warp- knitted fabric was tested against Staphylococcus aureus and Escherichia coli in accordance with AATCC 90-2011. Finally, the extension- stress value curves were used to analyse the elastic stretching property, and the fabric exhibited greater breaking elongation and lower stress value in the walewise than in the weft direction.

Design and Fabrication of a Composite Morphing Radiator Panel Using High Conductivity Fibers

Science.gov (United States)

Wescott, Matthew T.; McQuien, J. Scott; Bertagne, Christopher L.; Whitcomb, John D.; Hart, Darren J.; Erickson, Lisa R.

2017-01-01

Upcoming crewed space missions will involve large internal and external heat loads and require advanced thermal control systems to maintain a desired internal environment temperature. Radiators with at least 12:1 turndown ratios (the ratio between the maximum and minimum heat rejection rates) will be needed. However, current technologies are only able to achieve turndown ratios of approximately 3:1. A morphing radiator capable of altering shape could significantly increase turndown capabilities. Shape memory alloys offer qualities that may be well suited for this endeavor; their temperature-dependent phase changes could offer radiators the ability to passively control heat rejection. In 2015, a morphing radiator prototype was constructed and tested in a thermal vacuum environment, where it successfully demonstrated the morphing behavior and variable heat rejection. Newer composite prototypes have since been designed and manufactured using two distinct types of SMA materials. These models underwent temperature cycling tests in a thermal vacuum chamber and a series of fatigue tests to characterize the lifespan of these designs. The focus of this paper is to present the design approach and testing of the morphing composite facesheet. The discussion includes: an overall description of the project background, definition of performance requirements, composite materials selection, use of analytic and numerical design tools, facesheet fabrication, and finally fatigue testing with accompanying results.

The Study of Fabric Performance for Car Seats

Directory of Open Access Journals (Sweden)

Antonin Havelka

2017-09-01

Full Text Available This paper deals with the investigation of the performance of car seat fabrics in terms of physiological comfort of sitting, specifi cally their water vapour resistance and air permeability. The current work presents an alternative approach to increasing the effectiveness of car seat fabrics through a combination of newly designed middle layer with forced convection achieved by a supplementary suction ventilation device. The supplementary device was designed to measure water vapour permeability by means of the sweating guarded hot plate (SGHP system. It consists of two parts: a frame to grip a tested sample for measurements within the SGHP system and two suction ventilators which are arranged at one end of the mentioned frame in order to provide suction into the tested fabric plane during the SGHP test. The results of this investigation show that water vapour transport is increased by approximately 20% compared to the standard way of measurement by means of SGHP because of forced air flow in the plane of ribbed – channelled structure of the car seat middle layer. The findings of this study have a number of important implications for future practice. The combination of a car seat cover with channelled structure and forced air fl ow improves physiological comfort of sitting which is a key issue for both drivers and manufacturers. The suggested device for forced air flow convection in the plane of a car seat fabric has not yet been part of an actual car seat, however it is possible to use its principles in a smart car seat prototype.

Ergonomics Contribution in Maintainability

Science.gov (United States)

Teymourian, Kiumars; Seneviratne, Dammika; Galar, Diego

2017-09-01

The objective of this paper is to describe an ergonomics contribution in maintainability. The economical designs, inputs and training helps to increase the maintainability indicators for industrial devices. This analysis can be helpful, among other cases, to compare systems, to achieve a better design regarding maintainability requirements, to improve this maintainability under specific industrial environment and to foresee maintainability problems due to eventual changes in a device operation conditions. With this purpose, this work first introduces the notion of ergonomics and human factors, maintainability and the implementation of assessment of human postures, including some important postures to perform maintenance activities. A simulation approach is used to identify the critical posture of the maintenance personnel and implements the defined postures with minimal loads on the personnel who use the equipment in a practical scenario. The simulation inputs are given to the designers to improve the workplace/equipment in order to high level of maintainability. Finally, the work concludes summarizing the more significant aspects and suggesting future research.

Solid freeform fabrication of biological materials

Science.gov (United States)

Wang, Jiwen

functionally graded materials. The volume and composition of the suspensions printed in droplets at a small area are controlled by the inkjet Cyan-Magenta-Yellow-Black color printing principle. The potential of this newly-developed method for fabricating FGMs with arbitrarily designed three-dimensional composition profiles is demonstrated. Sintering investigation focuses on dental porcelain and hydroxyapatite (HA) bodies. Proper sintering conditions have been established for dental porcelain bodies to maintain dimensional accuracy and to prevent slumping. For sintering of HA bodies, a novel approach for sintering of HA bodies at temperatures as low as 900°C has been developed. Low temperature sintering of HA bodies is critical for the success of fabricating functionally graded HA/Ti-6Al-4V materials for orthopedic implant applications because co-sintering of HA and Ti-4Al-4V at temperatures above 950°C can result in the formation of soluble tricalcium phosphate and severe oxidation of Ti-6Al4V. The low temperature sintering of nanocrystalline HA developed in this study, based on the morphology driven anisotropic crystal coarsening mechanism, opens up the opportunity to fabricate functionally graded HA/Ti-6Al-4V materials with no decomposition of HA and oxidation of Ti-6Al-4V and to improve the quality of HA coatings on Ti alloys.

Sputter deposition system for controlled fabrication of multilayers

International Nuclear Information System (INIS)

Di Nardo, R.P.; Takacs, P.Z.; Majkrzak, C.F.; Stefan, P.M.

1985-06-01

A detailed description of a sputter deposition system constructed specifically for the fabrication of x-ray and neutron multilayer monochromators and supermirrors is given. One of the principal design criteria is to maintain precise control of film thickness and uniformity over large substrate areas. Regulation of critical system parameters is fully automated so that response to feedback control information is rapid and complicated layer thickness sequences can be deposited accurately and efficiently. The use of either dc or rf magnetron sources makes it possible to satisfy the diverse material requirements of both x-ray and neutron optics

INFLUENCE OF FABRIC TIGHTNESS ON SPIRALITY OF WEFTKNITTED PLAIN COTTON FABRIC

Directory of Open Access Journals (Sweden)

A.K.M. Mobarok Hossain

2011-01-01

Full Text Available Global demand for knitted garments is growing at a faster rate than that of woven items.Currently around 50% of clothing needs in the developed countries is met by knit goods. So ensuring the required quality in a knitted fabric is a vital issue for the manufacturer. One of the major problems encountered in knitted fabric is spirality. It affects particularly single jersey fabric and presents a serious problem during garment confection and use. So controlling spirality is a basic requirement for producing quality knitted fabric. Though there are several factors that contribute to knitted fabric spirality, yarn twist and relative tightness of the fabric are said tobe the most significant ones. In this work the basic single jersey fabric, i.e. plain jersey cotton fabrics were produced by a Hosiery knitting machine and spirality values were observed for different yarn T.P.I. and tightness factor at relaxed state. It was found that tightness factor has a direct influence on knitted fabric spirality with a high degree of correlation. The work thus gives an idea to deal this problem by controlling the knitting parameters.

Design, fabrication, and testing of a five megajoule homopolar motor-generator

International Nuclear Information System (INIS)

Weldon, W.F.; Driga, M.D.; Woodson, W.H.; Rylander, H.G.

1976-01-01

The current and future generations of controlled thermonuclear fusion experiments require large amounts of pulsed energy for heating and confinement of plasma. Kinetic energy storage with direct conversion to electrical power (i.e., homopolar machines) seems to be the most economically attractive solution for meeting these requirements. The University of Texas at Austin has a program intended to develop a design technology for homopolar machines to meet a broad spectrum of performance requirements in terms of stored energy and discharge times. The Energy Storage Group at the University of Texas at Austin has in the past ten months designed, fabricated, assembled and begun a thorough testing program on a second generation homopolar machine with a storage capacity of five megajoules. This machine, using room temperature field coils, solid electrical brushes, and hydrostatic bearings has been designed to deliver 42 volt pulses at current levels in excess of 150,000 amperes. The machine has been designed as a laboratory device with extremely stiff bearings, variable brush area as well as variable brush contact force, variable field strength for pulse shaping, and minicomputer controlled data acquisition, real time signature analysis and on line experiment control. A continuing program studying discharge characteristics, brush and rotor dynamics, machine losses, and system efficiencies is already underway and is currently funded through June, 1975

Vacuum vessel for the tandem Mirror Fusion Test Facility

International Nuclear Information System (INIS)

Gerich, J.W.

1986-01-01

In 1980, the US Department of Energy gave the Lawrence Livermore National Laboratory approval to design and build a tandem Mirror Fusion Test Facility (MFTF-B) to support the goals of the National Mirror Program. We designed the MFTF-B vacuum vessel both to maintain the required ultrahigh vacuum environment and to structurally support the 42 superconducting magnets plus auxiliary internal and external equipment. During our design work, we made extensive use of both simple and complex computer models to arrive at a cost-effective final configuration. As part of this work, we conducted a unique dynamic analysis to study the interaction of the 32,000-tonne concrete-shielding vault with the 2850-tonne vacuum vessel system. To maintain a vacuum of 2 x 10 -8 torr during the physics experiments inside the vessel, we designed a vacuum pumping system of enormous capacity. The vacuum vessel (4200-m 3 internal volume) has been fabricated and erected, and acceptance tests have been completed at the Livermore site. The rest of the machine has been assembled, and individual systems have been successfully checked. On October 1, 1985, we began a series of integrated engineering tests to verify the operation of all components as a complete system

Reproduction of the RA reactor fuel element fabrication

International Nuclear Information System (INIS)

Novakovic, M.

1961-12-01

This document includes the following nine reports: Final report on task 08/12 - testing the Ra reactor fuel element; design concept for fabrication of RA reactor fuel element; investigation of the microstructure of the Ra reactor fuel element; Final report on task 08/13 producing binary alloys with Al, Mo, Zr, Nb and B additions; fabrication of U-Al alloy; final report on tasks 08/14 and 08/16; final report on task 08/32 diffusion bond between the fuel and the cladding of the Ra reactor fuel element; Final report on task 08/33, fabrication of the RA reactor fuel element cladding; and final report on task 08/36, diffusion of solid state metals [sr

Leak testing United States Nuclear Regulatory Commission type b packaging

International Nuclear Information System (INIS)

Lacy, K.A.

1995-01-01

The Waste Isolation Pilot Plant (WTPP) is a one of its kind research and development facility operated by the Department of Energy, Carlsbad Area Office. Located in southeastern New Mexico, the WTPP is designed to demonstrate the safe, permanent disposal of transuranic (TRU) radioactive nuclear waste, accumulated from 40 years of nuclear weapons production. Before the waste can be disposed of, it must first be safely transported from generator storage sites to the WIPP. To accomplish this, the TRUPACT-II was designed and fabricated. This double containment, non-vented waste packaging successfully completed a rigorous testing program, and in 1989 received a Certificate of Compliance (C of C) from the Nuclear Regulatory Commission (NRC). Currently, the TRUPACT-II is in use at Idaho National Engineering Laboratory to transport waste on site for characterization. The DOE/CAO is responsible for maintaining the TRUPACT-II C of C. The C of C requires performance of nondestructive examination (NDE), e.g., visual testing (VT), dimensional inspections, Liquid Dye Penetrant testing (PT), and Helium Leak Detection (HLD). The Waste Isolation Division (WID) uses HLD for verification of the containment integrity. The following HLD tests are performed on annual basis or when required, i.e. repairs or component replacement: (1) fabrication verification leak tests on both the outer containment vessel (OCV) and the inner containment vessel (ICV); (2) assembly verification leak tests on the OCV and ICV upper main o-rings; and (3) assembly verification leak tests on the OCV and the ICV vent port plugs. These tests are addressed in detail as part of this presentation

Challenges of designing fusion reactors for remote maintainability

International Nuclear Information System (INIS)

Mason, L.S.

1981-01-01

One of the major problems faced by the fusion community is the development of the high level of reliability required to assure that fusion will be a viable commercial power source. Much of the responsibility for solving this problem falls directly on the designer in developing concepts that have a high level of maintainability. The problems are both near-term, in developing maintainability for next generation engineering oriented reactors; and long range, in developing full maintainability for the more commercial concepts with their required high level of on-line time. The near-time challenge will include development of unqiue design concepts to perform inspection, maintenance, replacement, and testing under the stringent conditions imposed by the next generation engineering oriented machines. The long range challenge will focus on basic design concepts that will enable the full mainatability required by commerical fusion

Evaluation of miniature tension specimen fabrication techniques and performance

International Nuclear Information System (INIS)

Hamilton, M.L.; Blotter, M.A.; Edwards, D.J.

1993-01-01

The confident application of miniature tensile specimens requires adequate control over their fabrication and is facilitated by automated test and analysis techniques. Three fabrication processes -- punching, chemical milling, and electrical discharge machining (EDM) -- were recently evaluated, leading to the replacement of the previously used punching technique with a wire EDM technique. The automated data acquisition system was upgraded, and an interactive data analysis program was developed

Evaluation of miniature tensile specimen fabrication techniques and performance

Energy Technology Data Exchange (ETDEWEB)

Hamilton, M.L. (Pacific Northwest Lab., Richland, WA (United States)); Blotter, M.A.; Edwards, D.J. (Missouri Univ., Rolla, MO (United States))

1992-01-01

The confident application of miniature tensile specimens requires adequate control over their fabrication and is facilitated by automated test and analysis techniques. Three fabrication processes -- punching, chemical, milling, and electrical discharge machining (EDM) -- were recently evaluated, leading to the replacement of the previously used punching technique with a wire EDM technique. The automated data acquisition system was upgraded, and an interactive data analysis program was developed.

Evaluation of miniature tensile specimen fabrication techniques and performance

International Nuclear Information System (INIS)

Hamilton, M.L.; Blotter, M.A.; Edwards, D.J.

1992-01-01

The confident application of miniature tensile specimens requires adequate control over their fabrication and is facilitated by automated test and analysis techniques. Three fabrication processes -- punching, chemical, milling, and electrical discharge machining (EDM) -- were recently evaluated, leading to the replacement of the previously used punching technique with a wire EDM technique. The automated data acquisition system was upgraded, and an interactive data analysis program was developed

Coating fabrics with gold nanorods for colouring, UV-protection, and antibacterial functions

Science.gov (United States)

Zheng, Yidan; Xiao, Manda; Jiang, Shouxiang; Ding, Feng; Wang, Jianfang

2012-12-01

Gold nanorods exhibit rich colours owing to the nearly linear dependence of the longitudinal plasmon resonance wavelength on the length-to-diameter aspect ratio. This property of Au nanorods has been utilized in this work for dyeing fabrics. Au nanorods of different aspect ratios were deposited on both cotton and silk fabrics by immersing them in Au nanorod solutions. The coating of Au nanorods makes the fabrics exhibit a broad range of colours varying from brownish red through green to purplish red, which are essentially determined by the longitudinal plasmon wavelength of the deposited Au nanorods. The colorimetric values of the coated fabrics were carefully measured for examining the colouring effects. The nanorod-coated cotton fabrics were found to be commercially acceptable in washing fastness to laundering tests and colour fastness to dry cleaning tests. Moreover, the nanorod-coated cotton and silk fabrics show significant improvements on both UV-protection and antibacterial functions. Our study therefore points out a promising approach for the use of noble metal nanocrystals as dyeing materials for textile applications on the basis of their inherent localized plasmon resonance properties.

Revised MITG design, fabrication procedure, and performance predictions

International Nuclear Information System (INIS)

Schock, A.

1983-01-01

The design, analysis, and key features of the Modular Isotopic Thermoelectric Generator (MITG) were described in a 1981 IECEC paper; and the design, fabrication, testing, and post-test analysis of test assemblies simulating prototypical MITG modules were described in preceding papers in these proceedings. These analyses succeeded in identifying and explaining the principal causes of thermal-stress problems encountered in the tests, and in confirming the effectiveness of design changes for alleviating them. The present paper presents additional design improvements for solving these and other problems, and describes new thermoelectric material properties generated by independent laboratories over the past two years. Based on these changes and on a revised fabrication procedure, it presents a reoptimization of the MITG design and computes the power-to-weight ratio for the revised design. That ratio is appreciably lower than the 1981 prediction, primarily because of changes in material properties; but it is still much higher than the specific power of current-generation RTGs

The fabrication of millimeter-wavelength accelerating structures

International Nuclear Information System (INIS)

Chou, P.J.; Bowden, G.B.; Copeland, M.R.

1996-11-01

There is a growing interest in the development of high gradient (≥ 1 GeV/m) accelerating structures. The need for high gradient acceleration based on current microwave technology requires the structures to be operated in the millimeter wavelength. Fabrication of accelerating structures at millimeter scale with sub-micron tolerances poses great challenges. The accelerating structures impose strict requirements on surface smoothness and finish to suppress field emission and multipactor effects. Various fabrication techniques based on conventional machining and micromachining have been evaluated and tested. These will be discussed and measurement results presented

Development of technology of high density LEU dispersion fuel fabrication

International Nuclear Information System (INIS)

Wiencek, T.; Totev, T.

2007-01-01

Advanced Materials Fabrication Facilities at Argonne National Laboratory have been involved in development of LEU dispersion fuel for research and test reactors from the beginning of RERTR program. This paper presents development of technology of high density LEU dispersion fuel fabrication for full size plate type fuel elements. A brief description of Advanced Materials Fabrication Facilities where development of the technology was carried out is given. A flow diagram of the manufacturing process is presented. U-Mo powder was manufactured by the rotating electrode process. The atomization produced a U-Mo alloy powder with a relatively uniform size distribution and a nearly spherical shape. Test plates were fabricated using tungsten and depleted U-7 wt.% Mo alloy, 4043 Al and Al-2 wt% Si matrices with Al 6061 aluminum alloy for the cladding. During the development of the technology of manufacturing of full size high density LEU dispersion fuel plates special attention was paid to meet the required homogeneity, bonding, dimensions, fuel out of zone and other mechanical characteristics of the plates.

Rapsodie first core manufacture. 1. part: processing plant; Fabrication du premier coeur de rapsodie. Premiere partie: l'atelier de fabrication

Energy Technology Data Exchange (ETDEWEB)

Masselot, Y; Bataller, S; Ganivet, M; Guillet, H; Robillard, A; Stosskopf, F [Commissariat a l' Energie Atomique, Cadarache (France). Centre d' Etudes Nucleaires

1968-07-01

This report is the first in a series of three describing the processes, results and peculiar technical problems related to the manufacture of the first core of the fast reactor Rapsodie. A detailed study of manufacturing processes(pellets, pins, fissile sub-assemblies), the associated testings (raw materials, processed pellets and pins, sub-assemblies before delivery), manufacturing facilities and improvements for a second campaign are described. (author) [French] Ce rapport est le premier d'une serie de trois qui decrivent les procedes, les resultats et les problemes techniques particuliers de la fabrication du du premier coeur de la pile a neutrons rapides Rapsodie. Il comporte une etude detaillee des procedes de fabrication (pastilles, aiguilles, assemblages combustibles) et des methodes de controle associees (matieres premieres, pastilles et aiguilles en cours de fabrication, assemblages fissiles avant livraison), ainsi qu'une decription complete des installations de l'atelier de fabrication et les modifications apportees pour une deuxieme campagne. (auteur)

Fabrication of chamfered uranium-plutonium mixed carbide pellets

International Nuclear Information System (INIS)

Arai, Yasuo; Iwai, Takashi; Shiozawa, Kenichi; Handa, Muneo

1985-10-01

Chamfered uranium-plutonium mixed carbide pellets for high burnup irradiation test in JMTR were fabricated in glove boxes with purified argon gas. The size of die and punch in a press was decided from pellet densities and dimensions including the angle of chamfered parts. No chip or crack caused by adopting chamfered pellets was found in both pressing and sintering stages. In addition to mixed carbide pellets, uranium carbide pellets used as insulators were also successfully fabricated. (author)

Design, fabrication and test of a liquid hydrogen titanium honeycomb cryogenic test tank for use as a reusable launch vehicle main propellant tank

Science.gov (United States)

Stickler, Patrick B.; Keller, Peter C.

1998-01-01

Reusable Launch Vehicles (RLV's) utilizing LOX\\LH2 as the propellant require lightweight durable structural systems to meet mass fraction goals and to reduce overall systems operating costs. Titanium honeycomb sandwich with flexible blanket TPS on the windward surface is potentially the lightest-weight and most operable option. Light weight is achieved in part because the honeycomb sandwich tank provides insulation to its liquid hydrogen contents, with no need for separate cryogenic insulation, and in part because the high use temperature of titanium honeycomb reduces the required surface area of re-entry thermal protection systems. System operability is increased because TPS needs to be applied only to surfaces where temperatures exceed approximately 650 K. In order to demonstrate the viability of a titanium sandwich constructed propellant tank, a technology demonstration program was conducted including the design, fabrication and testing of a propellant tank-TPS system. The tank was tested in controlled as well as ambient environments representing ground hold conditions for a RLV main propellant tank. Data collected during each test run was used to validate predictions for air liquefaction, outside wall temperature, boil-off rates, frost buildup and its insulation effects, and the effects of placing a thermal protection system blanket on the external surface. Test results indicated that titanium honeycomb, when used as a RLV propellant tank material, has great promise as a light-weight structural system.

A new RFQ linac fabrication technique

International Nuclear Information System (INIS)

Schrage, D.; Roybal, P.; Young, L.; Clark, W.; DePaula, R.; Martinez, F.

1994-01-01

The use of hydrogen furnace brazing has been applied as a joining technology to the fabrication of a Radio-Frequency-Quadrupole (RFQ) linac for the Los Alamos Accelerator Performance Demonstration Facility (APDF). The design concept provides a monolithic cavity with no longitudinal rf, vacuum, or mechanical joints. A 530 MHz, 0.46 meter long engineering model RFQ has been fabricated and tested at the Los Alamos National Laboratory as a technical demonstration of this concept. It is planned that two funneled RFQ's for the APDF (7 MeV, 350 MHz, 100 mAmp CW, each eight meters in length) will be manufactured by this method

Performance of Plain Woven Jute Fabric-Reinforced Polyester Matrix Composite in Multilayered Ballistic System

Directory of Open Access Journals (Sweden)

Sergio Neves Monteiro

2018-02-01

Full Text Available The ballistic performance of plain woven jute fabric-reinforced polyester matrix composites was investigated as the second layer in a multilayered armor system (MAS. Volume fractions of jute fabric, up to 30 vol %, were mixed with orthophthalic polyester to fabricate laminate composites. Ballistic tests were conducted using high velocity 7.62 mm ammunition. The depth of penetration caused by the bullet in a block of clay witness, simulating a human body, was used to evaluate the MAS ballistic performance according to the international standard. The fractured materials after tests were analyzed by scanning electron microscopy (SEM. The results indicated that jute fabric composites present a performance similar to that of the much stronger Kevlar™, which is an aramid fabric laminate, as MAS second layer with the same thickness. The mechanism of this similar ballistic behavior as well as the comparative advantages of the jute fabric composites over the Kevlar™ are discussed.

Fabrication details for wire wrapped fuel assembly components

International Nuclear Information System (INIS)

Bosy, B.J.

1978-09-01

Extensive hydraulic testing of simulated LMFBR blanket and fuel assemblies is being carried out under this MIT program. The fabrication of these test assemblies has involved development of manufacturing procedures involving the wire wrapped pins and the flow housing. The procedures are described in detail in the report

Flame retardancy and ultraviolet resistance of silk fabric coated by graphene oxide

OpenAIRE

Ji Yi-Min; Cao Ying-Ying; Chen Guo-Qiang; Xing Tie-Ling

2017-01-01

Silk fabrics were coated by graphene oxide hydrosol in order to improve its flame retardancy and ultraviolet resistance. In addition, montmorillonoid was doped into the graphene oxide hydrosol to further improve the flame retardancy of silk fabrics. The flame retardancy and ultraviolet resistance were mainly characterized by limiting oxygen index, vertical flame test, smoke density test, and ultraviolet protection factor. The synergistic effect of graphene oxide and montmorillonoid on the the...

ELIMINATION OF THE CHARACTERIZATION OF DWPF POUR STREAM SAMPLE AND THE GLASS FABRICATION AND TESTING OF THE DWPF SLUDGE BATCH QUALIFICATION SAMPLE

Energy Technology Data Exchange (ETDEWEB)

Amoroso, J.; Peeler, D.; Edwards, T.

2012-05-11

A recommendation to eliminate all characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification sample was made by a Six-Sigma team chartered to eliminate non-value-added activities for the Defense Waste Processing Facility (DWPF) sludge batch qualification program and is documented in the report SS-PIP-2006-00030. That recommendation was supported through a technical data review by the Savannah River National Laboratory (SRNL) and is documented in the memorandums SRNL-PSE-2007-00079 and SRNL-PSE-2007-00080. At the time of writing those memorandums, the DWPF was processing sludge-only waste but, has since transitioned to a coupled operation (sludge and salt). The SRNL was recently tasked to perform a similar data review relevant to coupled operations and re-evaluate the previous recommendations. This report evaluates the validity of eliminating the characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification samples based on sludge-only and coupled operations. The pour stream sample has confirmed the DWPF's ability to produce an acceptable waste form from Slurry Mix Evaporator (SME) blending and product composition/durability predictions for the previous sixteen years but, ultimately the pour stream analysis has added minimal value to the DWPF's waste qualification strategy. Similarly, the information gained from the glass fabrication and PCT of the sludge batch qualification sample was determined to add minimal value to the waste qualification strategy since that sample is routinely not representative of the waste composition ultimately processed at the DWPF due to blending and salt processing considerations. Moreover, the qualification process has repeatedly confirmed minimal differences in glass behavior from actual radioactive waste to glasses fabricated from simulants or batch chemicals. In

Elimination Of The Characterization Of DWPF Pour Stream Sample And The Glass Fabrication And Testing Of The DWPF Sludge Batch Qualification Sample

International Nuclear Information System (INIS)

Amoroso, J.; Peeler, D.; Edwards, T.

2012-01-01

A recommendation to eliminate all characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification sample was made by a Six-Sigma team chartered to eliminate non-value-added activities for the Defense Waste Processing Facility (DWPF) sludge batch qualification program and is documented in the report SS-PIP-2006-00030. That recommendation was supported through a technical data review by the Savannah River National Laboratory (SRNL) and is documented in the memorandums SRNL-PSE-2007-00079 and SRNL-PSE-2007-00080. At the time of writing those memorandums, the DWPF was processing sludge-only waste but, has since transitioned to a coupled operation (sludge and salt). The SRNL was recently tasked to perform a similar data review relevant to coupled operations and re-evaluate the previous recommendations. This report evaluates the validity of eliminating the characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification samples based on sludge-only and coupled operations. The pour stream sample has confirmed the DWPF's ability to produce an acceptable waste form from Slurry Mix Evaporator (SME) blending and product composition/durability predictions for the previous sixteen years but, ultimately the pour stream analysis has added minimal value to the DWPF's waste qualification strategy. Similarly, the information gained from the glass fabrication and PCT of the sludge batch qualification sample was determined to add minimal value to the waste qualification strategy since that sample is routinely not representative of the waste composition ultimately processed at the DWPF due to blending and salt processing considerations. Moreover, the qualification process has repeatedly confirmed minimal differences in glass behavior from actual radioactive waste to glasses fabricated from simulants or batch chemicals. In contrast, the

High Cycling Performance Cathode Material: Interconnected LiFePO4/Carbon Nanoparticles Fabricated by Sol-Gel Method

Directory of Open Access Journals (Sweden)

Zhigao Yang

2014-01-01

Full Text Available Interconnected LiFePO4/carbon nanoparticles for Li-ion battery cathode have been fabricated by sol-gel method followed by a carbon coating process involving redox reactions. The carbon layers coated on the LiFePO4 nanoparticles not only served as a protection layer but also supplied fast electrons by building a 3D conductive network. As a cooperation, LiFePO4 nanoparticles encapsulated in interconnected conductive carbon layers provided the electrode reactions with fast lithium ions by offering the lithium ions shortening and unobstructed pathways. Field emission scanning electron microscopy (FESEM and X-ray diffraction (XRD tests showed optimized morphology. Electrochemical characterizations including galvanostatic charge/discharge, cyclic voltammetry (CV, and electrochemical impedance spectroscopy (EIS tests, together with impedance parameters calculated, all indicated better electrochemical performance and excellent cycling performance at high rate (with less than 9.5% discharge capacity loss over 2000 cycles, the coulombic efficiency maintained about 100%.

Fusion welded fabrication of unshielded steel glove boxes

International Nuclear Information System (INIS)

1981-04-01

This Specification deals with the manufacture, testing, inspection and delivery of fabricated glove boxes, including such internal and/or external fittings as are shown on the relevant drawings. (author)

Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures

Science.gov (United States)

Hurwitz, Frances I.

2009-01-01

The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by

The fabrication and performance of Canadian silicide dispersion fuel for test reactors

International Nuclear Information System (INIS)

Sears, D.F.; Wood, J.C.; Berthiaume, L.C.; Herbert, L.N.; Schaefer, J.D.

1985-01-01

Fuel fabrication effort is now concentrated on the commissioning of large-scale process equipment, defining product specifications, developing a quality assurance plan, and setting up a mini-computer material accountancy system. In the irradiation testing program, full-size NRU assemblies containing 20% enriched silicide dispersion fuel have been Irradiated successfully to burnups in the range 65-80 atomic percent. Irradiations have also been conducted on mini-elements having 1.2 mm diameter holes In their mid-sections, some drilled before irradiation and others after irradiation to 22-83 atomic percent burnup. Uranium was lost to the coolant in direct proportion to the surface area of exposed core material. Pre-irradiation in the intact condition appeared to reduce in-reactor corrosion. Fuel cores developed for the NRU reactor are dimensionally very stable, swelling by only 6-8% at the very high burnup of 93 atomic percent. Two important factors contributing to this good performance are cylindrical clad restraint and coarse silicide particles. Thermal ramping tests were conducted on irradiated silicide aspersion fuels. Small segments of fuel cores released 85 Kr starting at about 520 deg. C and peaking at about 680 deg C. After a holding period of 1 hour at 720 deg. C a secondary 85 Kr peak occurred during cooling (at about 330 deg. C) probably due to thermal contraction cracking. Whole mini-elements irradiated to 93 atomic percent burnup were also ramped thermally, with encouraging results. After about 0.25 h at 530 deg. C the aluminum cladding developed very localized small blisters, some with penetrating pin-hole cracks preventing gross pillowing or ballooning. (author)

The fabrication and performance of Canadian silicide dispersion fuel for test reactors

Energy Technology Data Exchange (ETDEWEB)

Sears, D F; Wood, J C; Berthiaume, L C; Herbert, L N; Schaefer, J D

1985-07-01

Fuel fabrication effort is now concentrated on the commissioning of large-scale process equipment, defining product specifications, developing a quality assurance plan, and setting up a mini-computer material accountancy system. In the irradiation testing program, full-size NRU assemblies containing 20% enriched silicide dispersion fuel have been Irradiated successfully to burnups in the range 65-80 atomic percent. Irradiations have also been conducted on mini-elements having 1.2 mm diameter holes In their mid-sections, some drilled before irradiation and others after irradiation to 22-83 atomic percent burnup. Uranium was lost to the coolant in direct proportion to the surface area of exposed core material. Pre-irradiation in the intact condition appeared to reduce in-reactor corrosion. Fuel cores developed for the NRU reactor are dimensionally very stable, swelling by only 6-8% at the very high burnup of 93 atomic percent. Two important factors contributing to this good performance are cylindrical clad restraint and coarse silicide particles. Thermal ramping tests were conducted on irradiated silicide aspersion fuels. Small segments of fuel cores released {sup 85}Kr starting at about 520 deg. C and peaking at about 680 deg C. After a holding period of 1 hour at 720 deg. C a secondary {sup 85}Kr peak occurred during cooling (at about 330 deg. C) probably due to thermal contraction cracking. Whole mini-elements irradiated to 93 atomic percent burnup were also ramped thermally, with encouraging results. After about 0.25 h at 530 deg. C the aluminum cladding developed very localized small blisters, some with penetrating pin-hole cracks preventing gross pillowing or ballooning. (author)