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Sample records for extrusion cast explosive

  1. Melting, casting, and alpha-phase extrusion of the uranium-2.4 weight percent niobium alloy

    International Nuclear Information System (INIS)

    Anderson, R.C.; Beck, D.E.; Kollie, T.G.; Zorinsky, E.J.; Jones, J.M.

    1981-10-01

    The experimental details of the melting, casting, homogenization, and alpha-phase extrusion process used to fabricate the uranium-2.4 wt % niobium alloy into 46-mm-diameter rods is described. Extrusion defects that were detected by an ultrasonic technique were eliminated by proper choice of extrusion parameters; namely, reduction ratio, ram speed, die angle, and billet preheat temperature

  2. Particle attraction effects on the centrifugal casting and extrusion of alumina

    International Nuclear Information System (INIS)

    Schilling, C.H.; Bergstroem, L.; Ker, H.L.; Aksay, I.A.

    1993-01-01

    Interparticle attraction forces were empirically related to the centrifugal casting and extrusion behavior of flocculated alumina suspensions. Attractive forces were altered by two approaches: Salt flocculation, which entails regulating the electrical double-layer thickness through electrolyte additions; and screening of van der Waals attraction by steric interactions of surface-adsorbed fatty acids. Specimens produced by both compressibility at a critical maximum density that increased with decreasing interparticle attraction. Gradients in packing density during centrifugal casting were alleviated using both methods as long as spatial variations of the effective stress were within the low-compressibility range. We hypothesized that the reduced interparticle attraction in both methods may also raise the threshold packing density at which ductile-to-brittle transitions occur during plastic shear. Specimens prepared with oleic acid adlayers were highly plastic and easily extrudable at solids contents of up to 59 vol%, although salt-flocculated samples at 55 vol% density extruded at creeping flow rates that were insensitive to the applied pressure. Results suggested that particle rearrangement during shear, is a rate-limiting process, with an average relaxation time that is lowered by reducing interparticle attraction

  3. RX-08-HD, a low-viscosity, injection-moldable explosive for filling tortuous paths

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, D.M.; Jessop, E.S.; Swansiger, R.W.

    1997-10-01

    Cast cure, extrusion cast, and paste extrudable explosives have not been designed for transferring through long tortuous paths or into fine three dimensional shapes. To allow the crystalline explosive to flow a lubricating fluid is required. The energetic liquid ethane trinitrate (TMETN) was used as the lubricant to maximize the explosive energy. TMETN is a liquid nitrate ester which requires stabilization with conventional free radical stabilizers such as 2- nitrodiphenylamine, methyl-nitroanaline, or ethyl centrylite. Since these injection moldable explosives are expected to cure in place, a polyesterurethane binder based on polymeric isocyanate of hexamethylene diisocyanate and polycaprolactone polyols is dissolved in TMETN. The solubility of the polymer precursors in TMETN also reduces the energetic liquids sensitivity. The latent cure catalyst Dabco T-131 was used to minimize shrinkage associated with thermal expansion, reduce cost associated with oven cures, to give 4-6 hour potlife and overnight cure to handling strength. The product RX-08-HD is a new, low-viscosity, injection moldable explosive that can be extruded into complex, void-free shapes. Combined with appropriate design and other aspects of weaponization, RX-08-HD has produced outstanding results.

  4. Antimicrobial Activity of Nisin and Natamycin Incorporated Sodium Caseinate Extrusion-Blown Films: A Comparative Study with Heat-Pressed/Solution Cast Films.

    Science.gov (United States)

    Colak, Basak Yilin; Peynichou, Pierre; Galland, Sophie; Oulahal, Nadia; Prochazka, Frédéric; Degraeve, Pascal

    2016-05-01

    Antimicrobial edible films based on sodium caseinate, glycerol, and 2 food preservatives (nisin or natamycin) were prepared by classical thermomechanical processes. Food preservatives were compounded (at 65 °C for 2.5 min) with sodium caseinate in a twin-screw extruder. Anti-Listeria activity assays revealed a partial inactivation of nisin following compounding. Thermoplastic pellets containing food preservatives were then used to manufacture films either by blown-film extrusion process or by heat-press. After 24 h of incubation on agar plates, the diameters of K. rhizophila growth inhibition zones around nisin-incorporated films prepared by solution casting (control), extrusion blowing or heat pressing at 80 °C for 7 min of nisin-containing pellets were 15.5 ± 0.9, 9.8 ± 0.2, and 8.6 ± 1.0 mm, respectively. Since heat-pressing for 7 min at 80 °C of nisin-incorporated pellets did not further inactivate nisin, this indicates that nisin inactivation during extrusion-blowing was limited. Moreover, the lower diameter of the K. rhizophila growth inhibition zone around films prepared with nisin-containing pellets compared to that observed around films directly prepared by solution casting confirms that nisin inactivation mainly occurred during the compounding step. Natamycin-containing thermoplastic films inhibited Aspergillus niger growth; however, by contrast with nisin-containing films, heat-pressed films had higher inhibition zone diameters than blown films, therefore suggesting a partial inactivation of natamycin during extrusion-blowing. © 2016 Institute of Food Technologists®

  5. Numerical and experimental investigation of the melt casting of explosives

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Dawei; Garimella, Suresh V. [School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907-2088 (United States); Singh, Sanjeev; Naik, Neelam [US Army Armaments Research, Development and Engineering Center, Picatinny Arsenal, NJ 07806 (United States)

    2005-10-01

    Melt casting of energetic materials is investigated, and a numerical model is formulated for the analysis of the coupled fluid flow, heat transfer, and stress fields involved in this phase-change process. The numerical model is based on a conservative multi block control volume method. The SIMPLE algorithm is employed along with an enthalpy method approach to model the solidification process. Results from the model are verified against analytical solutions, experimental results, and published numerical results for simplified cases. In the melt casting of RDX-binder mixtures, the very high viscosity of the melt limits the influence of melt convection. The impacts of different cooling conditions on the velocity, temperature and stress distributions, as well as on the solidification time, are discussed. The present model can be used to improve the quality of cast explosives, by optimizing and controlling the processing conditions. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  6. Physicochemical and Microstructural Characterization of Corn Starch Edible Films Obtained by a Combination of Extrusion Technology and Casting Technique.

    Science.gov (United States)

    Fitch-Vargas, Perla Rosa; Aguilar-Palazuelos, Ernesto; de Jesús Zazueta-Morales, José; Vega-García, Misael Odín; Valdez-Morales, Jesús Enrique; Martínez-Bustos, Fernando; Jacobo-Valenzuela, Noelia

    2016-09-01

    Starch edible films (EFs) have been widely studied due to their potential in food preservation; however, their application is limited because of their poor mechanical and barrier properties. Because of that, the aim of this work was to use the extrusion technology (Ex T) as a pretreatment of casting technique to change the starch structure in order to obtain EFs with improved physicochemical properties. To this, corn starch and a mixture of plasticizers (sorbitol and glycerol, in different ratios) were processed in a twin screw extruder to generate the starch modification and subsequently casting technique was used for EFs formation. The best conditions of the Ex T and plasticizers concentration were obtained using response surface methodology. All the response variables evaluated, were affected significatively by the Plasticizers Ratio (Sorbitol:Glycerol) (PR (S:G)) and Extrusion Temperature (ET), while the Screw Speed (SS) did not show significant effect on any of these variables. The optimization study showed that the appropriate conditions to obtain EFs with the best mechanical and barrier properties were ET = 89 °C, SS = 66 rpm and PR (S:G) = 79.7:20.3. Once the best conditions were obtained, the optimal treatment was characterized according to its microstructural properties (X-ray diffraction, Scanning Electron Microscopy and Atomic Force Microscopy) to determine the damage caused in the starch during Ex T and casting technique. In conclusion, with the combination of Ex T and casting technique were obtained EFs with greater breaking strength and deformation, as well as lower water vapor permeability than those reported in the literature. © 2016 Institute of Food Technologists®

  7. The influence of temperature on the tribological properties of the metastable austenite in Hadfield cast steel hardened by explosion

    International Nuclear Information System (INIS)

    Stradomski, Z.

    1999-01-01

    The paper presents the tribological tests of Hadfield cast steel subjected to the explosion pre-strengthening and then to aging at temperatures of 150 o C or 410 o C. The examined material has been in the form of cast steel plates 30 mm thick, pre-strengthened with flat charges of the Hardex-70 explosive of the detonation rate of 7200 m/s. The strengthening has been done by the single, double or tipple detonation of the 3 mm thick charges of the explosive placed directly on the cast steel surfaces. The hardness change exhibits 72-78% increase of its value as compared with the supersaturated state. The assessment of the abrasive wear resistance has been performed by means of the T-05 device operating in the 'roller-block'system under the load of 50 N. The test results confirm the very high effectiveness of the strengthening operation, the values of the investigated properties being 7-15 times higher as compared with the initial (supersaturated) state, depending on the multiplicity of the explosion repeating. Because of the dislocational character of the strengthening mechanism, the aging process performed at 150 o C for 794 hours, and at 410 o C for 286 hours, results in rapid decreasing of the tribological properties of the cast steel, their values being now by 4 and 12 times lower, respectively, than for the explosion-strengthened state of the material. (author)

  8. COMPUTER MODELING OF STRAINS ON PHASE BOUNDARIES IN DUCTILE CAST IRON AT HOT EXTRUSION

    Directory of Open Access Journals (Sweden)

    A. I. Pokrovsky

    2017-01-01

    Full Text Available The computer modeling of the strain distribution in the structure of ductile iron with ferrite-pearlite matrix and inclusions of spherical graphite dependence on increasing degree of deformation during direct hot extrusion was researched. Using a software system of finite-element analysis ANSYS the numerical values of the strains at the phase boundaries: ferrite-perlite, graphiteferrite and also inside the graphite inclusions were defined. The analysis of the strain distribution in the investigated structures was performed and local zones of increased strains were discovered. The results of modeling are compared with metallographic analysis and fracture patterns. The obtained results could be used in the prediction of fracture zones in the cast iron products. 

  9. Extrusion of the uranium-0.75 weight percent titanium alloy

    International Nuclear Information System (INIS)

    Jackson, R.J.; Lundberg, M.R.; Boland, J.F.

    1975-01-01

    Procedures are described for extruding the U--0.75 wt percent Ti alloy in the high alpha region (600 to 640 0 C) , and in the upper gamma region (900 to 1000 0 C). The casting of sound extrusion billets has importance in the production of sound extrusions, and procedures are given for casting sound billets up to 1,100 kilograms . Also important in producing sound extrusions is the use of glass lubricants. Reduction ratios of greater than 50 to 1 were achieved on reasonably sized billets. Extrusion constants of 48,000 pounds per square inch (psi) [296 megapascals (MPa)] for alpha phase (630 0 C) and 8,000 psi (56 MPa) for gamma phase (950 0 C) were achieved. Gamma-phase extrusion has preference over alpha-phase extrusion in that larger billets can be used and temperature control is not as critical. However alpha-phase extrusion offers better surface finish, less die wear, and fewer oxidation problems. Billets up to 14 inches in diameter have been successfully gamma-extruded and plans exist for extruding billets up to 20 inches (508 millimetres) in diameter. (U.S.)

  10. High strength Al–Al2O3p composites: Optimization of extrusion parameters

    DEFF Research Database (Denmark)

    Luan, B.F.; Hansen, Niels; Godfrey, A.

    2011-01-01

    Composite aluminium alloys reinforced with Al2O3p particles have been produced by squeeze casting followed by hot extrusion and a precipitation hardening treatment. Good mechanical properties can be achieved, and in this paper we describe an optimization of the key processing parameters...... on an investigation of their mechanical properties and microstructure, as well as on the surface quality of the extruded samples. The evaluation shows that material with good strength, though with limited ductility, can be reliably obtained using a production route of squeeze casting, followed by hot extrusion....... The parameters investigated are the extrusion temperature, the extrusion rate and the extrusion ratio. The materials chosen are AA 2024 and AA 6061, each reinforced with 30vol.% Al2O3 particles of diameter typically in the range from 0.15 to 0.3μm. The extruded composites have been evaluated based...

  11. Geologic continuous casting below continental and deep-sea detachment faults and at the striated extrusion of Sacsayhuaman, Peru

    Science.gov (United States)

    Spencer, J.E.

    1999-01-01

    In the common type of industrial continuous casting, partially molten metal is extruded from a vessel through a shaped orifice called a mold in which the metal assumes the cross-sectional form of the mold as it cools and solidifies. Continuous casting can be sustained as long as molten metal is supplied and thermal conditions are maintained. I propose that a similar process produced parallel sets of grooves in three geologic settings, as follows: (1) corrugated metamorphic core complexes where mylonized mid-crustal rocks were exhumed by movement along low-angle normal faults known as detachment faults; (2) corrugated submarine surfaces where ultramafic and mafic rocks were exhumed by normal faulting within oceanic spreading centers; and (3) striated magma extrusions exemplified by the famous grooved outcrops at the Inca fortress of Sacsayhuaman in Peru. In each case, rocks inferred to have overlain the corrugated surface during corrugation genesis molded and shaped a plastic to partially molten rock mass as it was extruded from a moderate- to high-temperature reservoir.

  12. Towards Extrusion of Ionomers to Process Fuel Cell Membranes

    Directory of Open Access Journals (Sweden)

    Jean-Yves Sanchez

    2011-07-01

    Full Text Available While Proton Exchange Membrane Fuel Cell (PEMFC membranes are currently prepared by film casting, this paper demonstrates the feasibility of extrusion, a solvent-free alternative process. Thanks to water-soluble process-aid plasticizers, duly selected, it was possible to extrude acidic and alkaline polysulfone ionomers. Additionally, the feasibility to extrude composites was demonstrated. The impact of the plasticizers on the melt viscosity was investigated. Following the extrusion, the plasticizers were fully removed in water. The extrusion was found to impact neither on the ionomer chains, nor on the performances of the membrane. This environmentally friendly process was successfully validated for a variety of high performance ionomers.

  13. Microstructure evolution and mechanical properties of nano-SiCp/AZ91 composite processed by extrusion and equal channel angular pressing (ECAP)

    Energy Technology Data Exchange (ETDEWEB)

    Qiao, X.G.; Ying, T. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zheng, M.Y., E-mail: zhenghe@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Wei, E.D.; Wu, K.; Hu, X.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Gan, W.M.; Brokmeier, H.G. [Institute of Materials Research, Helmholtz-Centre Geesthacht, D-21502 Geesthacht (Germany); Golovin, I.S. [Department of Physical Metallurgy of Non-Ferrous Metals, National University of Science and Technology “MISiS”, Leninsky ave. 4, 119049 Moscow (Russian Federation)

    2016-11-15

    Nano-SiCp/AZ91 magnesium matrix composite was fabricated by stir casting. The as-cast ingots were extruded at 350 °C, then processed by equal channel angular pressing (ECAP) at various temperatures (250 °C, 300 °C and 350 °C). Grains are significantly refined after the extrusion and the ECAP. A basal fibre texture was detected by neutron diffraction after the extrusion, which inclines about 45° to the extrusion direction (ED) after the ECAP. Nano-scaled SiC particles agglomerate in the as-cast composite. After the extrusion, the agglomeration tends to form continuous or discontinuous strips along the extrusion direction. By application of the ECAP, the agglomerated SiC particles are partly dispersed and the strips formed during the extrusion tend to be thinner and broken with the increasing pass number. The yield tensile strength (YTS) and the ultimate tensile strength (UTS) of the composite are dramatically increased after the extrusion. ECAP for one pass at various temperatures further increases the strength, however, the YTS decreases with the increasing ECAP temperature and the pass number. The Orowan equations predict the maximum YTS of the composite may be up to 400 MPa providing SiC particles are homogenously distributed in the matrix. - Highlights: •Nano-scaled SiC particles were successfully added into AZ91 by stirring casting. •Agglomeration of nano-particles were improved by extrusion and ECAP. •Yield strength of the composite is 328 MPa after one pass of ECAP. •Further ECAP process with optimized parameters may fully disperse nano-particles. •Yield strength is predicted to up to 400 MPa when particles are fully dispersed.

  14. What factors control superficial lava dome explosivity?

    Science.gov (United States)

    Boudon, Georges; Balcone-Boissard, Hélène; Villemant, Benoît; Morgan, Daniel J

    2015-09-30

    Dome-forming eruption is a frequent eruptive style and a major hazard on numerous volcanoes worldwide. Lava domes are built by slow extrusion of degassed, viscous magma and may be destroyed by gravitational collapse or explosion. The triggering of lava dome explosions is poorly understood: here we propose a new model of superficial lava-dome explosivity based upon a textural and geochemical study (vesicularity, microcrystallinity, cristobalite distribution, residual water contents, crystal transit times) of clasts produced by key eruptions. Superficial explosion of a growing lava dome may be promoted through porosity reduction caused by both vesicle flattening due to gas escape and syn-eruptive cristobalite precipitation. Both processes generate an impermeable and rigid carapace allowing overpressurisation of the inner parts of the lava dome by the rapid input of vesiculated magma batches. The relative thickness of the cristobalite-rich carapace is an inverse function of the external lava dome surface area. Explosive activity is thus more likely to occur at the onset of lava dome extrusion, in agreement with observations, as the likelihood of superficial lava dome explosions depends inversely on lava dome volume. This new result is of interest for the whole volcanological community and for risk management.

  15. Application of heat treatment and hot extrusion processes to improve mechanical properties of the AZ91 alloy

    Directory of Open Access Journals (Sweden)

    T. Reguła

    2010-04-01

    Full Text Available The main aim of this paper is to evaluate the effects of hot working (extrusion and hest treatment on room temperature mechanical properties of magnesium-based AZ91 alloy. The results were compared with as-cast condition. The examined material had been obtained by gravity casting to permanent moulds and subsequently subjected to heat treatment and/or processed by extrusion at 648 K. Microstructural and mechanical properties of properly prepared specimens were studied. Rm, Rp02 and A5 were determined from tensile tests. Brinell hardness tests were also conducted. The research has shown that hot working of AZ91 alloy provides high mechanical properties unattainable by cast material subjected to heat-treatment. The investigated alloy subjected to hot working and subsequently heat-treated has doubled its strength and considerably improved the elongation - compared with the as-cast material.

  16. Effect of rapid cooling and extrusion ratio on the mechanical property of Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Taek-Soo, E-mail: tskim@kitech.re.k [Center for Echo Materials and Processing, Korea Institute of Industrial Technology, 7-47 Techno-park Songdo, Incheon 406-130 (Korea, Republic of)

    2010-08-15

    Mg{sub 95}Zn{sub 4.3}Y{sub 0.7} (at.%) alloy powders were prepared using an inert gas atomizer, followed by warm extrusion. The powders were almost spherical in shape, and the grain size, compared with the cast product, was fine being less than 5 {mu}m. The microstructure of bars extruded was examined as a function of the extrusion ratio using scanning electron microscope (SEM), energy dispersive X-ray spectroscope (EDS) and X-ray diffractometer (XRD). As the extrusion ratio increased from 10:1 to 20:1, the powders fully deformed with refining the grain size. Both the ultimate strength and elongation also showed a dependence on the extrusion ratio.

  17. Overburden stripping from deeply buried orebodies by controlled nuclear explosive casting

    Energy Technology Data Exchange (ETDEWEB)

    Saperstein, L W; Mishra, R [Department of Mining, The Pennsylvania State University, University Park, PA (United States)

    1970-05-15

    Previous schemes to strip the overburden from a deeply-buried orebody by nuclear explosives have been hampered by various constraints. These are the notions that surface topography should slope in the desired direction to facilitate casting; that the orebody should be stripped all at once, meaning that an unsafe and unnaturally high yield will be detonated; or that the overburden be broken and cast, in a manner akin to conventional blasting, with a series of explosions linked by milli-second delays, such delays being an unproven and, perhaps non-permissible technology; and, finally, that the schemes leave an excessive amount of overburden to be removed by conventional means. It is proposed that deep orebodies, idealized by a 250-ft. thick copper porphyry under 600 feet of cover, be stripped in successive rows, using available row-charge technology. A first row, of greater magnitude than those succeeding, is used to expose the orebody. The second row is placed so as to throw overburden into the void created by the first. All rows are placed so as not to damage the ore. Except for the first row, all rows utilize directed throwing. After a row is detonated, the ore beneath it would be removed by conventional means. The void thus created would provide space for the successive row to fire into. Further, the additional free-face provided by the void imparts a major direction to the ejecta. Because of the directed nature of the throw, ore removal does not have to proceed directly beneath the row slope. Advantages to this scheme are its adaptability to terrain; its reduction in overburden to be removed by conventional methods; its increased speed in uncovering ore; its reduction of unit costs; audits adaptability to production rates. An example, utilizing the idealized orebody shows that production of ore can begin within a year of project approval versus four or five years for the same orebody developed conventionally; that no more than eight percent of the overburden has

  18. Overburden stripping from deeply buried orebodies by controlled nuclear explosive casting

    International Nuclear Information System (INIS)

    Saperstein, L.W.; Mishra, R.

    1970-01-01

    Previous schemes to strip the overburden from a deeply-buried orebody by nuclear explosives have been hampered by various constraints. These are the notions that surface topography should slope in the desired direction to facilitate casting; that the orebody should be stripped all at once, meaning that an unsafe and unnaturally high yield will be detonated; or that the overburden be broken and cast, in a manner akin to conventional blasting, with a series of explosions linked by milli-second delays, such delays being an unproven and, perhaps non-permissible technology; and, finally, that the schemes leave an excessive amount of overburden to be removed by conventional means. It is proposed that deep orebodies, idealized by a 250-ft. thick copper porphyry under 600 feet of cover, be stripped in successive rows, using available row-charge technology. A first row, of greater magnitude than those succeeding, is used to expose the orebody. The second row is placed so as to throw overburden into the void created by the first. All rows are placed so as not to damage the ore. Except for the first row, all rows utilize directed throwing. After a row is detonated, the ore beneath it would be removed by conventional means. The void thus created would provide space for the successive row to fire into. Further, the additional free-face provided by the void imparts a major direction to the ejecta. Because of the directed nature of the throw, ore removal does not have to proceed directly beneath the row slope. Advantages to this scheme are its adaptability to terrain; its reduction in overburden to be removed by conventional methods; its increased speed in uncovering ore; its reduction of unit costs; audits adaptability to production rates. An example, utilizing the idealized orebody shows that production of ore can begin within a year of project approval versus four or five years for the same orebody developed conventionally; that no more than eight percent of the overburden has

  19. Blast casting requires fresh assessment of methods

    Energy Technology Data Exchange (ETDEWEB)

    Pilshaw, S.R.

    1987-08-01

    The article discusses the reasons why conventional blasting operations, mainly that of explosive products, drilling and initiation methods are inefficient, and suggests new methods and materials to overcome the problems of the conventional operations. The author suggests that the use of bulk ANFO for casting, instead of high energy and density explosives with high velocity detonation is more effective in producing heave action results. Similarly the drilling of smaller blast holes than is conventional allows better loading distribution of explosives in the rock mass. The author also suggests that casting would be more efficient if the shot rows were loaded differently to produce a variable burden blasting pattern.

  20. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Furong, E-mail: cfr-lff@163.com [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Zhu, Xiaotong [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Huaian Dekema Semiconductor Co., Ltd., Huaian 223300 (China); Wang, Shuncheng [Institute of Materials Processing and Forming Technology, Guangdong General Research Institute of Industrial Technology, Guangzhou 510650 (China); Shi, Lu [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China); Xu, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wen, Jinglin [School of Materials Science and Engineering, Northeastern University, Shenyang 110819 (China)

    2017-04-06

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10{sup −2} s{sup −1}, and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol{sup −1}. A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  1. Quasi-superplasticity of a banded-grained Al-Mg-Y alloy processed by continuous casting-extrusion

    International Nuclear Information System (INIS)

    Cao, Furong; Zhu, Xiaotong; Wang, Shuncheng; Shi, Lu; Xu, Guangming; Wen, Jinglin

    2017-01-01

    The continuous casting-extrusion (CTE) process is a short-route technology for fabricating aluminum and aluminum alloy wires. A novel Al-1.44Mg-1.09Y alloy was prepared by CTE, and its mechanical properties and microstructure evolution were investigated at elevated temperatures to explore the hot tensile ductility of aluminum alloy wire. A true strain to failure of 1.159 was obtained at 773 K and 1.67×10 −2 s −1 , and the present alloy exhibits high strain rate quasi-superplasticity. Microstructure observations reveal that it is difficult to realize the equiaxedness of elongated or textured grains through hot tensile deformation. A new deformation mechanism map (DMM) was constructed which predicts that dislocation climb at high stress dominates the high-temperature deformation process. This theoretical prediction using the DMM is in good agreement with experimental transmission-electron-microscopy results and with the estimated true stress exponent of 5 and the activation energy for deformation in the range 127.378―141.536 kJ mol −1 . A new three-dimensional histogram containing a dynamic recovery (DRV) or dynamic recrystallization factor was constructed to demonstrate that the DRV mechanism dominates the deformation. Most experimental results are consistent with prediction using this histogram.

  2. Behavior of surface residual stress in explosion hardened high manganese austenitic cast steel due to repeated impact loads

    International Nuclear Information System (INIS)

    Oda, Akira; Miyagawa, Hideaki

    1985-01-01

    Explosion hardened high manganese austenitic cast steel is being tried for rail crossing recently. From the previous studies, it became clear that high tensile residual stress was generated in the hardened surface layer by explosion and microcracks were observed. In this study, therefore, the behavior of surface residual stress in explosion hardened steel due to repeated impact loads was examined and compared with those of the original and shot peened steels. The results obtained are summarized as follows: (1) In the initial stage of the repetition of impact, high tensile surface residual stress in explosion hardened steel decreased rapidly with the repetition of impact, while those of the original and shot peened steels increased rapidly. This difference was attributed to the difference in depth of the work hardened layer in three testing materials. (2) Beyond 20 impacts the residual stress of three test specimens decreased gradually, and at more than 2000 impacts the compressive stress of about 500 MPa was produced regardless of the histories of working of testing materials. (3) The linear law in the second stage of residual stress fading was applicable to this case, and the range of the linear relationship was related to the depth of the work hardened layer of testing material. (4) From the changes in half-value breadth and peak intensity of diffraction X-ray, it was supposed that a peculiar microscopic strain exists in explosion hardened steel. (author)

  3. Magma extrusion during the Ubinas 2013-2014 eruptive crisis based on satellite thermal imaging (MIROVA) and ground-based monitoring

    Science.gov (United States)

    Coppola, Diego; Macedo, Orlando; Ramos, Domingo; Finizola, Anthony; Delle Donne, Dario; del Carpio, José; White, Randall; McCausland, Wendy; Centeno, Riky; Rivera, Marco; Apaza, Fredy; Ccallata, Beto; Chilo, Wilmer; Cigolini, Corrado; Laiolo, Marco; Lazarte, Ivonne; Machaca, Roger; Masias, Pablo; Ortega, Mayra; Puma, Nino; Taipe, Edú

    2015-09-01

    After 3 years of mild gases emissions, the Ubinas volcano entered in a new eruptive phase on September 2nd, 2013. The MIROVA system (a space-based volcanic hot-spot detection system), allowed us to detect in near real time the thermal emissions associated with the eruption and provided early evidence of magma extrusion within the deep summit crater. By combining IR data with plume height, sulfur emissions, hot spring temperatures and seismic activity, we interpret the thermal output detected over Ubinas in terms of extrusion rates associated to the eruption. We suggest that the 2013-2014 eruptive crisis can be subdivided into three main phases: (i) shallow magma intrusion inside the edifice, (ii) extrusion and growing of a lava plug at the bottom of the summit crater coupled with increasing explosive activity and finally, (iii) disruption of the lava plug and gradual decline of the explosive activity. The occurrence of the 8.2 Mw Iquique (Chile) earthquake (365 km away from Ubinas) on April 1st, 2014, may have perturbed most of the analyzed parameters, suggesting a prompt interaction with the ongoing volcanic activity. In particular, the analysis of thermal and seismic datasets shows that the earthquake may have promoted the most intense thermal and explosive phase that culminated in a major explosion on April 19th, 2014. These results reveal the efficiency of space-based thermal observations in detecting the extrusion of hot magma within deep volcanic craters and in tracking its evolution. We emphasize that, in combination with other geophysical and geochemical datasets, MIROVA is an essential tool for monitoring remote volcanoes with rather difficult accessibility, like those of the Andes that reach remarkably high altitudes.

  4. Proceedings of the twenty-seventh annual conference on explosives and blasting techniques

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-07-01

    Various aspects of explosives and blasting techniques are covered. Those of particular interest to the coal industry buffer blasting versus cast blasting, post-blast cast profile shape prediction, fragmentation model to estimate ROM size distribution of soft rocks, blasting accidents, blast vibrations, ANFO explosives and carbon monoxide poisoning.

  5. Deformation behavior of commercial Mg-Al-Zn-Mn type alloys under a hydrostatic extrusion process at elevated temperatures

    International Nuclear Information System (INIS)

    Yoon, Duk Jae; Lee, Sang Mok; Lim, Seong Joo; Kim, Eung Zu

    2010-01-01

    This paper presents the deformation behavior of commercial Mg-Al-Zn-Mn type alloys during hydrostatic extrusion process at elevated temperatures. In the current study commercial Mg-Al-Zn-Mn type alloys with different Al contents were subjected to hydrostatic extrusion process at a range of temperatures and at ram speeds of 4.5, 10 and 17 mm/sec. Under the hydrostatic condition at 518K, the alloy with Al contents of 2.9 wt% was successfully extruded at all applied speeds. The alloys with Al content of 5.89 and 7.86 wt% were successful up to 10mm/sec, and finally extrusion of alloy with Al content 8.46wt% was successful only at 4.5 mm/sec. These results show that the deformation limit in the Mg alloys in terms of extrusion speed greatly extended to higher value in the proximity of lower Al content. It is presumed that deformation becomes harder as Al content increases because of strengthening mechanism by solute drag to increase of supersaturated Mg 17 Al 12 precipitates. Also, microstructures of cast and extruded Mg alloys were compared. Defect-wide microstructure of cast alloy completely evolved into dense and homogeneous microstructure with equiaxed grains

  6. A flow time model for melt-cast insensitive explosive process

    Energy Technology Data Exchange (ETDEWEB)

    Guillemin, Jean-Philippe; Brunet, Luc [Nexter Munitions, 7 Route de Guerry, 18023 Bourges Cedex (France); Bonnefoy, Olivier; Thomas, Gerard [Ecole Nationale Superieure des Mines de Saint-Etienne, Centre SPIN/LPMG, UMR CNRS 5148, 158 Cours Fauriel, 42023 Saint-Etienne Cedex 2 (France)

    2007-06-15

    Diphasic flows of concentrated suspensions of melt-cast insensitive explosives exhibit specific rheological properties. In order to limit the handling of pyrotechnical products presenting a risk with respect to the mechanical and thermal shocks, a lot of work has been undertaken for many years in the civil engineering sector. The objective of this study is to propose a predictive model of the flow time of a concentrated suspension through a nozzle located at the bottom of a tank. Similar to our industrial process, the suspension is made out of insensitive energetic materials and flows under gravity. Experimental results are compared to three models (Quemada, Krieger-Dougherty, and Mooney) predicting the viscosity {mu} of a suspension as a function of the solid volume fraction {phi}, the maximum packing density {phi}{sub m} and the viscosity {mu}{sub 0} of the interstitial liquid. De Larrard's model is used to calculate {phi}{sub m}. The value of viscosity measured for the pure liquid is close to the one predicted by the Bernoulli theorem, where liquids are considered as incompressible and inviscid. Finally, it was found that the Quemada's model gives a fair agreement between predictions and experiments. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  7. Complex deformation routes for direct recycling aluminium alloy scrap via industrial hot extrusion

    Science.gov (United States)

    Paraskevas, Dimos; Kellens, Karel; Kampen, Carlos; Mohammadi, Amirahmad; Duflou, Joost R.

    2018-05-01

    This paper presents the final results of an industrial project, aiming for direct hot extrusion of wrought aluminium alloy scrap at an industrial scale. Two types of complex deformation/extrusion routes were tested for the production of the same profile, starting from AA6060 scrap in form of machining chips. More specifically scrap-based billets were extruded through: a 2-porthole and a 4-porthole die-set, modified for enhanced scrap consolidation and grain refinement. For comparison reasons, cast billets of the same alloy were extruded through the modified 2-porthole die set. The tensile testing results as well as microstructural investigations show that the 4-porthole extrusion route further improves scrap consolidation compared to the 2-porthole die output. The successful implementation of solid state recycling, directly at industrial level, indicates the technological readiness level of this research.

  8. Magma extrusion during the Ubinas 2013–2014 eruptive crisis based on satellite thermal imaging (MIROVA) and ground-based monitoring

    Science.gov (United States)

    Coppola, Diego; Macedo, Orlando; Ramos, Domingo; Finizola, Anthony; Delle Donne, Dario; del Carpio, Jose; White, Randall A.; McCausland, Wendy; Centeno, Riky; Rivera, Marco; Apaza, Fredy; Ccallata, Beto; Chilo, Wilmer; Cigolini, Corrado; Laiolo, Marco; Lazarte, Ivonne; Machaca, Roger; Masias, Pablo; Ortega, Mayra; Puma, Nino; Taipe, Edú

    2015-01-01

    After 3 years of mild gases emissions, the Ubinas volcano entered in a new eruptive phase on September 2nd, 2013. The MIROVA system (a space-based volcanic hot-spot detection system), allowed us to detect in near real time the thermal emissions associated with the eruption and provided early evidence of magma extrusion within the deep summit crater. By combining IR data with plume height, sulfur emissions, hot spring temperatures and seismic activity, we interpret the thermal output detected over Ubinas in terms of extrusion rates associated to the eruption. We suggest that the 2013–2014 eruptive crisis can be subdivided into three main phases: (i) shallow magma intrusion inside the edifice, (ii) extrusion and growing of a lava plug at the bottom of the summit crater coupled with increasing explosive activity and finally, (iii) disruption of the lava plug and gradual decline of the explosive activity. The occurrence of the 8.2 Mw Iquique (Chile) earthquake (365 km away from Ubinas) on April 1st, 2014, may have perturbed most of the analyzed parameters, suggesting a prompt interaction with the ongoing volcanic activity. In particular, the analysis of thermal and seismic datasets shows that the earthquake may have promoted the most intense thermal and explosive phase that culminated in a major explosion on April 19th, 2014.These results reveal the efficiency of space-based thermal observations in detecting the extrusion of hot magma within deep volcanic craters and in tracking its evolution. We emphasize that, in combination with other geophysical and geochemical datasets, MIROVA is an essential tool for monitoring remote volcanoes with rather difficult accessibility, like those of the Andes that reach remarkably high altitudes.

  9. Bulk-loaded emulsion explosives technology

    Energy Technology Data Exchange (ETDEWEB)

    Borg, D.G. [Blasting Analysis International, Inc., Allentown, PA (United States)

    1995-01-01

    The largest use of emulsion explosives and emulsion-Anfo blends is in surface mining operations. An emulsion explosive is a two-phase system: the inner phase is madeup of an oxidizer solution; the outer phase is made up of oils or an oil/wax blend. Emulsion Anfo blends have been used to expand drill patterns, increase fragmentation, and provide extra energy for blast casting. 3 tabs.

  10. Improving composition of protective coatings for steel casting

    International Nuclear Information System (INIS)

    Kuz'kina, N.N.; Pegov, V.G.; Bogatenkov, V.F.; Shub, L.G.; Raspopova, N.A.

    1983-01-01

    A radically new fuel-free slag-forming mixture used as protective coating for steel casting is introduced. The lack of combustible powders precludes explosion and fire Lazard in mixture preparation. Usage of the new mixture in stainless steel casting of Kh18N10T type permitted to improve the ingot surface quality and reduce spoilage from 1.16 to 0.66%

  11. Effect of extrusion stem speed on extrusion process for a hollow aluminum profile

    International Nuclear Information System (INIS)

    Zhang, Cunsheng; Zhao, Guoqun; Chen, Zhiren; Chen, Hao; Kou, Fujun

    2012-01-01

    Highlights: ► Extrusion stem speed has significant effects on extrusion process. ► An optimum value of stem speed exists for uniform metal flow distribution. ► A higher stem speed leads to a higher required extrusion force. ► A high stem speed leads to an improved welding quality of aluminum profile. - Abstract: Extrusion stem speed is one of important process parameters during aluminum profile extrusion, which directly influences the profile quality and choice of extrusion equipments. In this paper, the extrusion process of a thin-walled hollow aluminum profile was simulated by means of the HyperXtrude commercial software. Through a serial of numerical simulation, the effects of stem speed on extrusion process, such as metal flow behavior at die exit, temperature distribution, extrusion force, and welding pressure, have been investigated. The numerical results showed that there existed an optimum value of stem speed for flow velocity distribution. With the increasing stem speed, the temperature of the extrudate and required extrusion force increased, and the welding quality of extrudate would be improved. Through comprehensive comparison and analysis, the appropriate stem speed could be determined for practical extrusion production. Thus, the research results could give effective guideline for determining initial billet and die temperature and choosing the proper extrusion press in aluminum profile industry.

  12. Study on explosives and their quality performance

    Energy Technology Data Exchange (ETDEWEB)

    Nabiullah, M.; Pingua, B.M.P.; Jagdish Khan, M.; Emranuzzaman [Central Mining Research Institute, Dhanbad (India)

    2005-07-01

    There are about forty suppliers of explosive and blasting accessories in India manufacturing site mixed emulsion, site mixed slurry, ANFO, HANFO, packed products, and blasting accessories of use in surface and underground mines. A field laboratory was set up to measure explosive properties of explosive samples, cast booster, detonating fuse, detonators, cord relay, MS connector, and shock tubes. Density, velocity of detonation, water percentage, water resistance, and energy output were considered as the important properties of explosives. A rating system was designed for selection of good explosive products. The delay interval and delay scattering in cord relay and shock tube was studied to improve blast performance. This paper describes in detail the method of measurement and vender rating system for explosive products as per marking system accepted by Coal India. 12 refs., 4 figs., 22 tabs.

  13. Inline monitoring and a PAT strategy for pharmaceutical hot melt extrusion.

    Science.gov (United States)

    Wahl, Patrick R; Treffer, Daniel; Mohr, Stefan; Roblegg, Eva; Koscher, Gerold; Khinast, Johannes G

    2013-10-15

    Implementation of continuous manufacturing in the pharmaceutical industry requires tight process control. This study focuses on a PAT strategy for hot melt extrusion of vegetable calcium stearate (CaSt) as matrix carrier and paracetamol as active pharmaceutical ingredient (API). The extrusion was monitored using in-line near-infrared (NIR) spectroscopy. A NIR probe was located in the section between the extrusion screws and the die, using a novel design of the die channel. A chemometric model was developed based on premixes at defined concentrations and was implemented in SIPAT for real time API concentration monitoring. Subsequently, step experiments were performed for different API concentrations, screw speeds and screw designs. The predicted API concentration was in good agreement with the pre-set concentrations. The transition from one API plateau to another was a smooth curve due to the mixing behaviour of the extruder. The accuracy of the model was confirmed via offline HPLC analysis. The screw design was determined as the main influential factor on content uniformity (CU). Additionally the influence of multiple feeders had a significant impact on CU. The results demonstrate that in-line NIR measurements is a powerful tool for process development (e.g., mixing characterization), monitoring and further control strategies. Copyright © 2013. Published by Elsevier B.V.

  14. Influence of Extrusion Temperature on the Aging Behavior and Mechanical Properties of an AA6060 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Nadja Berndt

    2018-01-01

    Full Text Available Processing of AA6060 aluminum alloys for semi-products usually includes hot extrusion with subsequent artificial aging for several hours. Processing below the recrystallization temperature allows for an increased strength at a significantly reduced annealing time by combining strain hardening and precipitation hardening. In this study, we investigate the potential of cold and warm extrusion as alternative processing routes for high strength aluminum semi-products. Cast billets of the age hardening aluminum alloy AA6060 were solution annealed and then extruded at room temperature, 120 or 170 °C, followed by an aging treatment. Electron microscopy and mechanical testing were performed on the as-extruded as well as the annealed materials to characterize the resulting microstructural features and mechanical properties. All of the extruded profiles exhibit similar, strongly graded microstructures. The strain gradients and the varying extrusion temperatures lead to different stages of dynamic precipitation in the as-extruded materials, which significantly alter the subsequent aging behavior and mechanical properties. The experimental results demonstrate that extrusion below recrystallization temperature allows for high strength at a massively reduced aging time due to dynamic precipitation and/or accelerated precipitation kinetics. The highest strength and ductility were achieved by extrusion at 120 °C and subsequent short-time aging.

  15. Effect of extrusion process on the functional properties of high amylose corn starch edible films and its application in mango (Mangifera indica L.) cv. Tommy Atkins.

    Science.gov (United States)

    Calderón-Castro, Abraham; Vega-García, Misael Odín; de Jesús Zazueta-Morales, José; Fitch-Vargas, Perla Rosa; Carrillo-López, Armando; Gutiérrez-Dorado, Roberto; Limón-Valenzuela, Víctor; Aguilar-Palazuelos, Ernesto

    2018-03-01

    Starch is an attractive raw material as ingredient for edible film manufacture because of its low cost, abundant availability, renewability, and biodegradability. Nevertheless, starch based films exhibit several disadvantages such as brittleness and poor mechanical and barrier properties, which restrict its application for food packaging. The use of the extrusion technology as a pretreatment of the casting technique to change the starch structure in order to obtain edible films, may constitute an alternative to generate coatings with good functional properties and maintain longer the postharvest quality and shelf life of fruits. For this reason, the objective of this study was to optimize the conditions of an extrusion process to obtain a formulation of modified starch to elaborate edible films with good functional properties using the casting technique and assess the effect during the storage when applied on a model fruit. The best conditions of the extrusion process and concentration of plasticizers were obtained using response surface methodology. From optimization study, it was found that appropriate conditions to obtain starch edible films with the best mechanical and barrier properties were an extrusion temperature of 100 °C and a screw speed of 120 rpm, while the glycerol content was 16.73%. Also, once applied in fruit, the loss of quality attributes was diminished.

  16. Tape-cast sensors and method of making

    Science.gov (United States)

    Mukundan, Rangachary [Santa Fe, NM; Brosha, Eric L [Los Alamos, NM; Garzon, Fernando H [Santa Fe, NM

    2009-08-18

    A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

  17. What factors control the superficial lava dome explosivity?

    Science.gov (United States)

    Boudon, Georges; Balcone-Boissard, Hélène; Villemant, Benoit; Morgan, Daniel J.

    2015-04-01

    Dome-forming eruption is a frequent eruptive style; lava domes result from intermittent, slow extrusion of viscous lava. Most dome-forming eruptions produce highly microcrystallized and highly- to almost totally-degassed magmas which have a low explosive potential. During lava dome growth, recurrent collapses of unstable parts are the main destructive process of the lava dome, generating concentrated pyroclastic density currents (C-PDC) channelized in valleys. These C-PDC have a high, but localized, damage potential that largely depends on the collapsed volume. Sometimes, a dilute ash cloud surge develops at the top of the concentrated flow with an increased destructive effect because it may overflow ridges and affect larger areas. In some cases, large lava dome collapses can induce a depressurization of the magma within the conduit, leading to vulcanian explosions. By contrast, violent, laterally directed, explosions may occur at the base of a growing lava dome: this activity generates dilute and turbulent, highly-destructive, pyroclastic density currents (D-PDC), with a high velocity and propagation poorly dependent on the topography. Numerous studies on lava dome behaviors exist, but the triggering of lava dome explosions is poorly understood. Here, seven dome-forming eruptions are investigated: in the Lesser Antilles arc: Montagne Pelée, Martinique (1902-1905, 1929-1932 and 650 y. BP eruptions), Soufrière Hills, Montserrat; in Guatemala, Santiaguito (1929 eruption); in La Chaîne des Puys, France (Puy de Dome and Puy Chopine eruptions). We propose a new model of superficial lava-dome explosivity based upon a textural and geochemical study (vesicularity, microcrystallinity, cristobalite distribution, residual water contents, crystal transit times) of clasts produced by these key eruptions. Superficial explosion of a growing lava dome may be promoted through porosity reduction caused by both vesicle flattening due to gas escape and syn-eruptive cristobalite

  18. Metal extrusion using hydrostatic pressures

    International Nuclear Information System (INIS)

    Sauve, Ch.

    1965-01-01

    The main problems connected with the deformation of metals due to extrusion are described. A method is put forward for calculating the rational rate of percentage deformation in the case of bar extrusion using a cylindrical container; reference is made to previous work on extrusion using a hydrostatic pressure with or without back-pressure. An extrusion process is described using hydrostatic pressure, without back-pressure, and using the lubricant for transmitting the thrust. This process has been used for eight years by the C.E.A. for the extrusion of a very wide range of metals, from beryllium to uranium and including steels; it leads to excellent surface textures. A very fine crystallization can be obtained on extruded products when the rate of extrusion is very low. There appears to be nothing against the use of high extrusion rates using this method. (author) [fr

  19. Improving the casting properties of high-strength aluminium alloys:

    OpenAIRE

    Ekrt, Ondřej; Šerák, Jan; Vojtěch, Dalibor

    2004-01-01

    Al-Zn-Mg-Cu alloys are examples of high-strength alloys. After age-hardening they often possess tensile strengths of more than 500 MPa. However, their casting properties are relatively poor as a result of solidification intervals that are too wide. Therefore, they often require an extrusion, rolling, or forging treatment, and the production of small series of special parts can, as a consequence, be very expensive. In this study, an improvement in the castability and a reduction of the hot-tea...

  20. Vapor explosion studies for nuclear and non-nuclear industries

    Energy Technology Data Exchange (ETDEWEB)

    Taleyarkhan, Rusi P. [Arden L. Bement, Jr. Professor Nuclear Engineering, School of Nuclear Engineering, 1290 Nuclear Engineering Building, Room 108C, Purdue University, West Lafayette, IN 47905 (United States)]. E-mail: rusi@purdue.edu

    2005-05-01

    Energetic melt-water explosions are a well-established contributor to risk for nuclear reactors, and even more so for the metal casting industry. In-depth studies were undertaken in an industry-national laboratory collaborative effort to understand the root causes of explosion triggering and to evaluate methods for prevention. The steam explosion triggering studies (SETS) facility was devised and implemented for deriving key insights into explosion prevention. Data obtained indicated that onset of base surface-entrapment induced explosive boiling-caused trigger shocks is a result of complex combination of surface wettability, type of coating (organic versus inorganic), degree of coating wearoff, existence of bypass pathways for pressure relief, charring and non-condensable gas (NCG) release potential. Of these parameters NCGs were found to play a preeminent role on explosion prevention by stabilizing the melt-water steam interface and acting as a shock absorber. The role of NCGs was experimentally confirmed using SETS for their effect on stable film boiling using a downward facing heated body through which gases were injected. The presence of NCGs in the steam film layer caused a significant delay in the transitioning of film-to-nucleate boiling. The role of NCGs on explosion prevention was thereafter demonstrated more directly by introducing molten metal drops into water pools with and without NCG bubbling. Whereas spontaneous and energetic explosions took place without NCG injection, only benign quenching occurred in the presence of NCGs. Gravimetric analyses of organic coatings which are known to prevent explosion onset were also found to release significant NCGs during thermal attack by melt in the presence of water. These findings offer a novel, simple, cost-effective technique for deriving fundamental insights into melt-water explosions as well as for explosion prevention under most conditions of interest to metal casting, and possibly for nuclear reactor

  1. Etching Behavior of Aluminum Alloy Extrusions

    Science.gov (United States)

    Zhu, Hanliang

    2014-11-01

    The etching treatment is an important process step in influencing the surface quality of anodized aluminum alloy extrusions. The aim of etching is to produce a homogeneously matte surface. However, in the etching process, further surface imperfections can be generated on the extrusion surface due to uneven materials loss from different microstructural components. These surface imperfections formed prior to anodizing can significantly influence the surface quality of the final anodized extrusion products. In this article, various factors that influence the materials loss during alkaline etching of aluminum alloy extrusions are investigated. The influencing variables considered include etching process parameters, Fe-rich particles, Mg-Si precipitates, and extrusion profiles. This study provides a basis for improving the surface quality in industrial extrusion products by optimizing various process parameters.

  2. Significance of dislocations in the mechanism of Hadfield cast steel strengthening

    International Nuclear Information System (INIS)

    Stradomski, Z.; Morgiel, J.; Olszewski, J.

    1999-01-01

    The paper presents the results of microstructural examination of the adfield cast steel (L120G13 according to Polish Standards) strengthened by explosion method, which is an attractive alternative of the surface treatment of metal materials regarding its technological, economical and organizational aspects. The presented results have been obtained by means of qualitative and quantitative analysis of thin foils taken at different distances from the material surface being strengthened by single, double or triple detonation of 3 mm thick charges of explosive. The high pressure, order of 18 GPa, causes significant changes in dislocation structure of the austenite matrix. The strengthening of Hadfield cast steel during explosion is based on the increase of the dislocation density by several times as related to the supersaturated state and on the creation of dislocation bands consisting of short, densely tangled dislocations. Plastic deformation mechanisms i. e., slip lines and micro-twins, are definitively of minor importance. It has been also proved by means of the nuclear resonance method that the explosion do not cause changes in distribution of carbon atoms in the nearest neighbourhood of Fe atoms and that austenite is not transformed into the α-martensite or the hexagonal ε-phase. (author)

  3. Effects of samarium (Sm) additions on the microstructure and mechanical properties of as-cast and hot-extruded Mg-5 wt%Al-3 wt%Ca-based alloys

    International Nuclear Information System (INIS)

    Son, Hyeon-Taek; Lee, Jae-Seol; Kim, Dae-Guen; Yoshimi, Kyosuke; Maruyama, Kouichi

    2009-01-01

    Samarium (Sm) additions to as-cast Mg-5Al-3Ca-based alloys result in changes, such as equiaxed grains and a refined grain size. The microstructure of as-cast Mg-5Al-3Ca-xSm alloys consists of an α-Mg matrix, a (Mg, Al) 2 Ca eutectic phase, and an Al 2 Sm intermetallic compound. In as-cast alloys, the (Mg, Al) 2 Ca eutectic phase was located at grain boundaries with a chain structure, and the Al 2 Sm intermetallic compounds were homogeneously distributed at the α-Mg matrix and grain boundaries. The eutectic phase of the extruded alloys was elongated in the extrusion direction and crushed into fine particles because of severe deformation during hot extrusion, and the grain size was refined with an increased amount of Sm addition. The maximum values of the yield strength and tensile strength were 313 MPa and 330 MPa at 2 wt%Sm alloy content, respectively

  4. Microstructure Evolution in Mg-Zn-Zr-Gd Biodegradable Alloy: The Decisive Bridge Between Extrusion Temperature and Performance.

    Science.gov (United States)

    Yao, Huai; Wen, Jiu-Ba; Xiong, Yi; Lu, Yan; Huttula, Marko

    2018-01-01

    Being a biocompatible metal with similar mechanical properties as bones, magnesium bears both biodegradability suitable for bone substitution and chemical reactivity detrimental in bio-ambiences. To benefit its biomaterial applications, we developed Mg-2.0Zn-0.5Zr-3.0Gd (wt%) alloy through hot extrusion and tailored its biodegradability by just varying the extrusion temperatures during alloy preparations. The as-cast alloy is composed of the α-Mg matrix, a network of the fish-bone shaped and ellipsoidal (Mg, Zn) 3 Gd phase, and a lamellar long period stacking ordered phase. Surface content of dynamically recrystallized (DRXed) and large deformed grains increases within 330-350°C of the extrusion temperature, and decreases within 350-370°C. Sample second phase contains the (Mg, Zn) 3 Gd nano-rods parallel to the extrusion direction, and Mg 2 Zn 11 nanoprecipitation when temperature tuned above 350°C. Refining microstructures leads to different anticorrosive ability of the alloys as given by immersion and electrochemical corrosion tests in the simulated body fluids. The sample extruded at 350°C owns the best anticorrosive ability thanks to structural impacts where large DRXed portions and uniform nanosized grains reduce chemical potentials among composites, and passivate the extruded surfaces. Besides materials applications, the in vitro mechanism revealed here is hoped to inspire similar researches in biometal developments.

  5. Microstructure evolution in Mg-Zn-Zr-Gd biodegradable alloy: the decisive bridge between extrusion temperature and performance

    Science.gov (United States)

    Yao, Huai; Wen, Jiu-Ba; Xiong, Yi; Lu, Yan; Huttula, Marko

    2018-03-01

    Being a biocompatible metal with similar mechanical properties as bones, magnesium bears both biodegradability suitable for bone substitution and chemical reactivity detrimental in bio-ambiences. To benefit its biomaterial applications, we developed Mg-2.0Zn-0.5Zr-3.0Gd (wt%) alloy through hot extrusion and tailored its biodegradability by just varying the extrusion temperatures during alloy preparations. The as-cast alloy is composed of the α-Mg matrix, a network of the fish-bone shaped and ellipsoidal (Mg, Zn)3Gd phase, and a lamellar long period stacking ordered phase. Surface content of dynamically recrystallized (DRXed) and large deformed grains increases within 330-350 C of the extrusion temperature, and decreases within 350-370 C. Sample second phase contains the (Mg, Zn)3Gd nano-rods parallel to the extrusion direction, and Mg2Zn11 nanoprecipitation when temperature tuned above 350 C. Refining microstructures leads to different anticorrosive ability of the alloys as given by immersion and electrochemical corrosion tests in the simulated body fluids. The sample extruded at 350 C owns the best anticorrosive ability thanks to structural impacts where large DRXed portions and uniform nanosized grains reduce chemical potentials among composites, and passivate the extruded surfaces. Besides materials applications, the in vitro mechanism revealed here is hoped to inspire similar researches in biometal developments.

  6. Microstructure Evolution in Mg-Zn-Zr-Gd Biodegradable Alloy: The Decisive Bridge Between Extrusion Temperature and Performance

    Directory of Open Access Journals (Sweden)

    Huai Yao

    2018-03-01

    Full Text Available Being a biocompatible metal with similar mechanical properties as bones, magnesium bears both biodegradability suitable for bone substitution and chemical reactivity detrimental in bio-ambiences. To benefit its biomaterial applications, we developed Mg-2.0Zn-0.5Zr-3.0Gd (wt% alloy through hot extrusion and tailored its biodegradability by just varying the extrusion temperatures during alloy preparations. The as-cast alloy is composed of the α-Mg matrix, a network of the fish-bone shaped and ellipsoidal (Mg, Zn3Gd phase, and a lamellar long period stacking ordered phase. Surface content of dynamically recrystallized (DRXed and large deformed grains increases within 330–350°C of the extrusion temperature, and decreases within 350–370°C. Sample second phase contains the (Mg, Zn3Gd nano-rods parallel to the extrusion direction, and Mg2Zn11 nanoprecipitation when temperature tuned above 350°C. Refining microstructures leads to different anticorrosive ability of the alloys as given by immersion and electrochemical corrosion tests in the simulated body fluids. The sample extruded at 350°C owns the best anticorrosive ability thanks to structural impacts where large DRXed portions and uniform nanosized grains reduce chemical potentials among composites, and passivate the extruded surfaces. Besides materials applications, the in vitro mechanism revealed here is hoped to inspire similar researches in biometal developments.

  7. Density and superconducting properties of metal-sheathed YBa2Cu3Oy ceramic processed by hydrostatic extrusion

    International Nuclear Information System (INIS)

    Karpov, M.I.; Korzhov, V.P.; Artamoshin, A.V.; Prokopenko, V.M.

    1994-01-01

    Brittle materials can be deformed without cracking and rupturing using hydrostatic extrusion, which provides the greatest pore annihilation in powder-processed materials and allows large degrees of one-step deformation, which is favorable for texturing. Earlier, a casting slip prepared by mixing a starting powder of Y-based ceramic with an organic binder was conventionally extruded to produce a wire 150 μm in diameter. After special sintering, the critical-current density in the material attained a few hundred amperes per square centimeter at 77 K, and the wire could be rolled into a winding ≥0.3 m in diameter. Hydrostatic extrusion of an assembly composed of Y-based ceramic in a bimetallic Nb/Cu tube 30 mm in diameter was used to produce rods 6 mm in diameter; drawing of these rods yielded samples of wire 2 to 3 mm in diameter. It was shown that the extrusion pressure and strain substantially influence the yield of the rupture-free wire. No signs of rupturing, cracking, or necking were observed in wire extruded at pressures ≤700 MPa and degrees of deformation ≤50%. A pronounced instability of the hydrostatic extrusion, the appearance of defects, and even the rupture of the rods were caused by an increase in the pressure up to 2000 MPa and in the degree of one-step deformation up to 80%. In this work, the authors focus on the possibility of producing thin YBa 2 Cu 3 O y superconductors using only hydrostatic extrusion. They determined the parameters for the hydrostatic extrusion of the metal-sheathed YBa 2 Cu 3 O y ceramic to a diameter of 3 mm or to a rectangular cross section. Effects of the ceramic core, and of the reduction coefficient on superconducting-transition parameters and the critical-current density of the ceramic were examined

  8. The reactive extrusion of thermoplastic polyurethane

    NARCIS (Netherlands)

    Verhoeven, Vincent Wilhelmus Andreas

    2006-01-01

    The objective of this thesis was to increase the understanding of the reactive extrusion of thermoplastic polyurethane. Overall, several issues were identified: • Using a relative simple extrusion model, the reactive extrusion process can be described. This model can be used to further investigate

  9. Mechanical properties and thermal stability of Al–Fe–Ni alloys prepared by centrifugal atomisation and hot extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Průša, F., E-mail: Filip.Prusa@vscht.cz; Vojtěch, D.; Michalcová, A.; Marek, I.

    2014-05-01

    In this work, Al–12Fe and Al–7Fe–5Ni (wt%) alloys prepared by a novel technique including centrifugal atomisation and hot extrusion were studied. The microstructures were investigated using light microscopy, electron scanning microscopy, transmission electron microscopy and X-ray diffraction. The mechanical properties were determined by Vickers hardness measurements and compressive stress–strain tests. To study the thermal stability, the mechanical properties were also measured after 100 h of annealing at 300 °C and 400 °C. In addition, creep tests at a stress of 120 MPa and a temperature of 300 °C were performed. The investigated materials were composed of fine-grained α-Al and intermetallic phases identified as Al{sub 13}Fe{sub 4} and Al{sub 9}FeNi. The Vickers hardness and compressive yield strength were 68 HV5 and 183 MPa, respectively, for the Al–12Fe alloy and 73 HV5 and 226 MPa, respectively, for the Al–7Fe–5Ni alloy. After long-term annealing, the change in the mechanical properties was negligible, indicating the excellent thermal stability of both materials. The creep tests confirmed the highest thermal stability of the Al–7Fe–5Ni alloy with a total compressive creep strain of 15%. The “thermally stable” casting Al–12Si–1Cu–1Mg–1Ni alloy treated by the T6 regime was used as a reference material. The casting alloy exhibited sufficient mechanical properties (hardness and compressive yield strength) at room temperature. However, annealing remarkably softened and reduced its compressive yield strength to almost 50% of the initial values. Additionally, the total creep strain of the casting reference material was almost three times higher than that of the Al–7Fe–5Ni alloy. It has been proven that centrifugally atomised materials quickly compacted via hot extrusion can compete or even exceed the properties of common casting aluminium alloys that are used in automotive industry.

  10. Mechanical properties and thermal stability of Al–Fe–Ni alloys prepared by centrifugal atomisation and hot extrusion

    International Nuclear Information System (INIS)

    Průša, F.; Vojtěch, D.; Michalcová, A.; Marek, I.

    2014-01-01

    In this work, Al–12Fe and Al–7Fe–5Ni (wt%) alloys prepared by a novel technique including centrifugal atomisation and hot extrusion were studied. The microstructures were investigated using light microscopy, electron scanning microscopy, transmission electron microscopy and X-ray diffraction. The mechanical properties were determined by Vickers hardness measurements and compressive stress–strain tests. To study the thermal stability, the mechanical properties were also measured after 100 h of annealing at 300 °C and 400 °C. In addition, creep tests at a stress of 120 MPa and a temperature of 300 °C were performed. The investigated materials were composed of fine-grained α-Al and intermetallic phases identified as Al 13 Fe 4 and Al 9 FeNi. The Vickers hardness and compressive yield strength were 68 HV5 and 183 MPa, respectively, for the Al–12Fe alloy and 73 HV5 and 226 MPa, respectively, for the Al–7Fe–5Ni alloy. After long-term annealing, the change in the mechanical properties was negligible, indicating the excellent thermal stability of both materials. The creep tests confirmed the highest thermal stability of the Al–7Fe–5Ni alloy with a total compressive creep strain of 15%. The “thermally stable” casting Al–12Si–1Cu–1Mg–1Ni alloy treated by the T6 regime was used as a reference material. The casting alloy exhibited sufficient mechanical properties (hardness and compressive yield strength) at room temperature. However, annealing remarkably softened and reduced its compressive yield strength to almost 50% of the initial values. Additionally, the total creep strain of the casting reference material was almost three times higher than that of the Al–7Fe–5Ni alloy. It has been proven that centrifugally atomised materials quickly compacted via hot extrusion can compete or even exceed the properties of common casting aluminium alloys that are used in automotive industry

  11. Effects of extrusion and heat treatment on the mechanical properties and biocorrosion behaviors of a Mg-Nd-Zn-Zr alloy.

    Science.gov (United States)

    Zhang, Xiaobo; Yuan, Guangyin; Mao, Lin; Niu, Jialin; Fu, Penghuai; Ding, Wenjiang

    2012-03-01

    Mechanical properties at room temperature and biocorrosion behaviors in simulated body fluid (SBF) at 37 °C of a new type of patented Mg-3Nd-0.2Zn-0.4Zr (hereafter, denoted as JDBM) alloy prepared at different extrusion temperatures, as well as heat treatment, were studied. The mechanical properties of this magnesium alloy at room temperature were improved significantly after extrusion and heat treatment compared to an as-cast alloy. The results of mechanical properties show that the yield strength (YS) decreases with increasing extrusion temperature. The tensile elongation decreases a little while the ultimate tensile strength (UTS) has no obvious difference. The yield strength and ultimate tensile strength were improved clearly after heat treatment at 200 °C for 10 h compared with that at the extrusion state, which can be mainly contributed to the precipitation strengthening. The biocorrosion behaviors of the JDBM alloy were studied using immersion tests and electrochemical tests. The results reveal that the extruded JDBM alloy and the aging treatment on the extruded alloy show much better biocorrosion resistance than that at solid solution state (T4 treatment), and the JDBM exhibited favorable uniform corrosion mode in SBF. Copyright © 2011 Elsevier Ltd. All rights reserved.

  12. Optimizing cast blasting efficiency using ANFO with liners

    Energy Technology Data Exchange (ETDEWEB)

    Madsen, A.

    2007-01-15

    As part of a five research project funded by the National Science Foundation, Peabody Energy studied three experimental cast blasts conducted at the North Antelope Rochelle mine site on July 24,28 and 31 2005. The initial purpose of this research project was to determine the influence that blast initiation sequence have on: NOx production; Face Displacement; Highwall damage; Explosive performance; Vibration emissions; Displacement; Surface swell; and Cast benefit. Two new discoveries on velocity of detonation (VoD) and pressure of detonation (PoD) were made as a result of this research project. Furthermore, a relationship between surface swell velocity and face velocity was also noted. 7 figs., 3 tabs.

  13. The Effects of Grain Refinement and Rare Earth Intermetallics on Mechanical Properties of As-Cast and Wrought Magnesium Alloys

    Science.gov (United States)

    Pourbahari, Bita; Mirzadeh, Hamed; Emamy, Massoud

    2018-03-01

    The effects of rare earth intermetallics and grain refinement by alloying and hot extrusion on the mechanical properties of Mg-Gd-Al-Zn alloys have been studied to elucidate some useful ways to enhance the mechanical properties of magnesium alloys. It was revealed that aluminum as an alloying element is a much better grain refining agent compared with gadolinium, but the simultaneous presence of Al and Gd can refine the as-cast grain size more efficiently. The presence of fine and widely dispersed rare earth intermetallics was found to be favorable to achieve finer recrystallized grains during hot deformation by extrusion. The presence of coarse dendritic structure in the GZ61 alloy, grain boundary eutectic containing Mg17Al12 phase in the AZ61 alloy, and rare earth intermetallics with unfavorable morphology in the Mg-4Gd-2Al-1Zn alloy was found to be detrimental to mechanical properties of the alloy in the as-cast condition. As a result, the microstructural refinement induced by hot extrusion process resulted in a significant enhancement in strength and ductility of the alloys. The presence of intermetallic compounds in the extruded Mg-4Gd-2Al-1Zn and Mg-2Gd-4Al-1Zn alloys deteriorated tensile properties, which was related to the fact that such intermetallic compounds act as stress risers and microvoid initiation sites.

  14. Crystal-rich lava dome extrusion during vesiculation: An experimental study

    Science.gov (United States)

    Pistone, Mattia; Whittington, Alan G.; Andrews, Benjamin J.; Cottrell, Elizabeth

    2017-11-01

    Lava dome-forming eruptions represent a common eruptive style and a major hazard at numerous active volcanoes worldwide. The extrusion mechanics of crystal-rich lava domes and the influence of volatiles on the transition from viscous to brittle behaviour during lava dome extrusion remain unclear. Understanding how gas exsolution and crystallinity control effusive versus explosive eruption behaviour is essential. Here, we present new experimental results on the rheology of synthesised, crystal-rich (50 to 80 vol% quartz crystals), hydrous (4.2 wt% H2O in the glass) dacite samples, which vesiculate from 5 to 27 vol% gas bubbles at high temperatures (from glass transition temperature to 797 °C) during deformation conducted in a parallel plate viscometer (constant stress at 0.63-0.64 MPa, and variable strain-rates ranging from 8.32·10- 8 to 3.58·10- 5 s- 1). The experiments reproduce certain aspects of lava dome deformation in volcanic conduits during vesiculation of the residual melt, instigated in the experiments by increasing temperature. During gas exsolution (i.e. nucleation and growth of gas-pressurised bubbles) and volume inflation, we find that the rheological lubrication of the system during deformation is strongly dictated by the initial crystallinity. At crystal contents < 60 vol%, gas bubbles form and coalesce during expansion and viscous deformation, favouring strain localisation and gas permeability within shear bands, which control the overall sample rheology. At crystallinities of 60 to 70 vol%, gas exsolution generates pressurisation (i.e. pore pressure increase) within the bubbles trapped in the solid crystal clusters, and embryonic formation of microscopic fractures through melt and crystals drives the system to a brittle behaviour. At higher crystallinity (80 vol%) vesiculation leads to large pressurisation, which then triggers extensive brittle fragmentation. Through macroscopic fractures, outgassing determines the rheological stalling of the

  15. Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review.

    Science.gov (United States)

    Alam, M S; Kaur, Jasmeen; Khaira, Harjot; Gupta, Kalika

    2016-01-01

    Extrusion of foods is an emerging technology for the food industries to process and market a large number of products of varying size, shape, texture, and taste. Extrusion cooking technology has led to production of wide variety of products like pasta, breakfast cereals, bread crumbs, biscuits, crackers, croutons, baby foods, snack foods, confectionery items, chewing gum, texturized vegetable protein (TVP), modified starch, pet foods, dried soups, dry beverage mixes etc. The functional properties of extruded foods plays an important role for their acceptability which include water absorption, water solubility, oil absorption indexes, expansion index, bulk density and viscosity of the dough. The aim of this review is to give the detailed outlines about the potential of extrusion technology in development of different types of products and the role of extrusion-operating conditions and their effect on product development resulting in quality changes i.e physical, chemical, and nutritional, experienced during the extrusion process.

  16. 75 FR 80527 - Aluminum Extrusions From China

    Science.gov (United States)

    2010-12-22

    ...)] Aluminum Extrusions From China AGENCY: United States International Trade Commission. ACTION: Scheduling of... of subsidized and less-than-fair-value imports from China of aluminum extrusions, primarily provided... contained in Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

  17. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.

    2012-01-01

    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  18. Use of chemical explosives for emergency solar flare shelter construction and other excavations on the Martian surface

    International Nuclear Information System (INIS)

    Dick, R.D.; Blacic, J.D.; Pettitt, D.R.

    1985-01-01

    The necessity to shelter people on the Martian surface from solar flare particles at short notice and the need for long-term habitats with thick cosmic ray shielding suggests that explosives could be used effectively for excavation of such structures. Modern insensitive high explosives are safe, efficient, and reliable for rock breakage and excavation. Extensive Earth-bound experience leads us to propose several strategies for explosively-constructed shelters based on tunneling, cratering, and rock casting techniques

  19. How extrusion shapes food processing

    Science.gov (United States)

    This month's column will explore food extrusion. Extrusion is one of the most commonly used food manufacturing processes. Its versatility enables production of a diverse array of food products. This column will review the basic principles and provide an overview of applications. I would like to ...

  20. Proceedings of the twenty-fourth annual conference on explosives and blasting technique

    Energy Technology Data Exchange (ETDEWEB)

    1998-01-01

    Papers of interest to the coal industry include: death of a coal shovel; deep hole blasting with SMS (site-mix slurry system); trend of bulk explosives in India; bottomhole annular pressure - a theoretical problem with real effects; maximizing rotary blast hole drills; explosive energy concept for drill productivity and higher overall productivity at reduced excavation costs; large diameter presplitting improved through two novel techniques; avoiding tragedy - lessons to be learned from a flyrock fatality; and an economic analysis of cast blasting compared to other stripping alternatives.

  1. Microstructure development and texture evolution of aluminum multi-port extrusion tube during the porthole die extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Fan, X.H. [State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240 (China); School of Mechanical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Tang, D., E-mail: tangding@sjtu.edu.cn [State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240 (China); School of Mechanical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Fang, W.L.; Li, D.Y.; Peng, Y.H. [State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240 (China); School of Mechanical Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China)

    2016-08-15

    Aluminum multi-port extrusion tube is processed by the porthole die extrusion and the internal tube walls are welded through the solid state metallurgical bonding. In order to observe the development of grains and their orientations under severe plastic deformation and solid state welding, the extrusion butt together with the die is quenched immediately after extrusion to preserve the grain structure in the processing. The forming histories of selected material points are obtained by analyzing the optical microscopy graph. The evolution of the microstructure along the forming path is characterized by electro backscattered diffraction. It is found that geometrical dynamic recrystallization happens in the process. Grains are elongated, scattered at the transition zone and shear intensive zone, and then pinched off when they are pushed out from the die orifice. The shear-type orientations are predominant at the surface layer on the longitudinal section of the tube web and have penetrated into the intermediate layer. The rolling-type orientations are formed at the central layer. Texture gradient through the thickness of the tube web is observed. And cube orientated grains are found at the seam weld region. - Highlights: •Microstructure of extrusion butt is preserved after the micro scale porthole die extrusion. •Grain morphology history along forming path is investigated. •Texture evolutions on three material flows are present. •Texture gradient exists on the longitudinal section of the internal wall of profile. •Rolling-type and cube textures are found at the solid state welding region.

  2. Friction measurement and modelling in forward rod extrusion

    DEFF Research Database (Denmark)

    Tan, Xincai; Bay, Niels; Zhang, Wenqi

    2003-01-01

    Forward extrusion is one of the important processes in bulk metal forming. Friction stress can be estimated from the slope of the load±displacement curve at the steady state after the maximum load in a forward extrusion test. In this paper, forward rod extrusion tests are carried out to determine...... as the lubricant. Friction stresses are obtained from measurements of slopes of extrusion pressure±punch travel curves at the steady state stage. Normal pressures are evaluated by using Mohr’s circle, in which shear ¯ow stresses are estimated at the maximum elastic deformation points from the same extrusion...... pressure±punch travel curves. It is found that the relationship between normal pressure and friction stress appears linear, and therefore Coulomb’s friction model ®ts the experimental data very well. Extrusion pressure±punch travel curves before the steady state can be divided into four stages: elastic...

  3. Explosive double salts and preparation

    Science.gov (United States)

    Cady, Howard H.; Lee, Kien-yin

    1984-01-01

    Applicants have discovered a new composition of matter which is an explosive addition compound of ammonium nitrate (AN) and diethylenetriamine trinitrate (DETN) in a 50:50 molar ratio. The compound is stable over extended periods of time only at temperatures higher than 46.degree. C., decomposing to a fine-grained eutectic mixture (which is also believed to be new) of AN and DETN at temperatures lower than 46.degree. C. The compound of the invention has an x-ray density of 1.61 g/cm.sup.3, explodes to form essentially only gaseous products, has higher detonation properties (i.e., detonation velocity and pressure) than those of any mechanical mixture having the same density and composition as the compound of the invention, is a quite insensitive explosive material, can be cast at temperatures attainable by high pressure steam, and is prepared from inexpensive ingredients. Methods of preparing the compound of the invention and the fine-grained eutectic composition of the invention are given.

  4. Evaluation of Extrusion Technique for Nanosizing Liposomes

    Directory of Open Access Journals (Sweden)

    Sandy Gim Ming Ong

    2016-12-01

    Full Text Available The aim of the present study was to study the efficiency of different techniques used for nanosizing liposomes. Further, the aim was also to evaluate the effect of process parameters of extrusion techniques used for nanosizing liposomes on the size and size distribution of the resultant liposomes. To compare the efficiency of different nanosizing techniques, the following techniques were used to nanosize the liposomes: extrusion, ultrasonication, freeze-thaw sonication (FTS, sonication and homogenization. The extrusion technique was found to be the most efficient, followed by FTS, ultrasonication, sonication and homogenization. The extruder used in the present study was fabricated using readily available and relatively inexpensive apparatus. Process parameters were varied in extrusion technique to study their effect on the size and size distribution of extruded liposomes. The results obtained indicated that increase in the flow rate of the extrusion process decreased the size of extruded liposomes however the size homogeneity was negatively impacted. Furthermore, the liposome size and distribution was found to decline with decreasing membrane pore size. It was found that by extruding through a filter with a pore size of 0.2 µm and above, the liposomes produced were smaller than the pore size, whereas, when they were extruded through a filter with a pore size of less than 0.2 µm the resultant liposomes were slightly bigger than the nominal pore size. Besides that, increment of extrusion temperature above transition temperature of the pro-liposome had no effect on the size and size distribution of the extruded liposomes. In conclusion, the extrusion technique was reproducible and effective among all the methods evaluated. Furthermore, processing parameters used in extrusion technique would affect the size and size distribution of liposomes. Therefore, the process parameters need to be optimized to obtain a desirable size range and homogeneity

  5. Shock-to-detonation transition of RDX, HMX and NTO based composite high explosives: experiments and modelling

    International Nuclear Information System (INIS)

    Baudin, G; Roudot, M; Genetier, M; Mateille, P; Lefrançois, A

    2014-01-01

    HMX, RDX and NTO based cast-cured plastic bounded explosive (PBX) are widely used in insensitive ammunitions. Designing modern warheads needs robust and reliable models to compute shock ignition and detonation propagation inside PBX. Comparing to a pressed PBX, a cast-cured PBX is not porous and the hot-spots are mainly located at the grain-binder interface leading to a different burning behavior during shock-to-detonation transition. Here, we review the shock-to-detonation transition (SDT) and its modeling for cast-cured PBX containing HMX, RDX and NTO. Future direction is given in conclusion.

  6. Shock-to-detonation transition of RDX, HMX and NTO based composite high explosives: experiments and modelling

    Science.gov (United States)

    Baudin, G.; Roudot, M.; Genetier, M.; Mateille, P.; Lefrançois, A.

    2014-05-01

    HMX, RDX and NTO based cast-cured plastic bounded explosive (PBX) are widely used in insensitive ammunitions. Designing modern warheads needs robust and reliable models to compute shock ignition and detonation propagation inside PBX. Comparing to a pressed PBX, a cast-cured PBX is not porous and the hot-spots are mainly located at the grain-binder interface leading to a different burning behavior during shock-to-detonation transition. Here, we review the shock-to-detonation transition (SDT) and its modeling for cast-cured PBX containing HMX, RDX and NTO. Future direction is given in conclusion.

  7. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Yi, E-mail: yimonmy@sina.com; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-06-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al{sub 3}Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al{sub 3}Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al{sub 3}Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1{sub 2} Al{sub 3}Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1{sub 2} and DO{sub 22} Al{sub 3}Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005.

  8. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    International Nuclear Information System (INIS)

    Meng, Yi; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-01-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al 3 Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al 3 Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al 3 Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1 2 Al 3 Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1 2 and DO 22 Al 3 Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005

  9. Aluminum extrusion with a deformable die

    NARCIS (Netherlands)

    Assaad, W.

    2010-01-01

    Aluminum extrusion process is one of metal forming processes. In aluminum extrusion, a work-piece (billet) is pressed through a die with an opening that closely resembles a desired shape of a profile. By this process, long profiles with an enormous variety of cross-sections can be produced to

  10. Comparing of mechanical behavior and microstructure of continuous cast and hot worked Cu Zn 40 Al 1 alloy

    International Nuclear Information System (INIS)

    Ebrahimzadeh, I.; Akbari, G. H.

    2007-01-01

    The performance of components produced by conventional route of a thermo mechanical process and those produced by continuous casting is interesting from different aspects of economy and technology. The performance of products in their service depends on their properties which are strongly influenced by production routes. In the present work the hardness, tensile and tensile-impact behaviors of Cu Zn 40 Al 1 alloys produced by continuous casting and extrusion were investigated. Micro structural features and fracture surfaces were studied by optical and scanning electron microscopy. Results showed that wrought samples exhibited higher absorbed energy than those of continuous cast samples. Reduction of impact velocity led to a higher absorbed energy in all samples. A systematic and meaningful relationship was observed between micro structural features and mechanical properties such as hardness, yield stress and ultimate tensile strength. Fractography investigations showed that fracture occurred with dimple formation in all cases

  11. MODERNIZATION OF TECHNOLOGICAL LINE FOR CELLULAR EXTRUSION PROCESS

    Directory of Open Access Journals (Sweden)

    Tomasz Garbacz

    2014-06-01

    As part of the modernization of the cellular extrusion technology the extrusion head was designed and made. During the designing and modeling of the head the Auto CAD programe was used. After the prototyping the extrusion head was tested. In the article specification of cellular extrusion process of thermoplastics was presented. In the research, the endothermal chemical blowing agents in amount 1,0% by mass were used. The quantity of used blowing agent has a direct influence on density and structure of the extruded product of modified polymers. However, these properties have further influence on porosity, impact strength, hardness, tensile strength and another.

  12. Extrusion product defects: a statistical study

    International Nuclear Information System (INIS)

    Qamar, S.Z.; Arif, A.F.M.; Sheikh, A.K.

    2003-01-01

    In any manufacturing environment, defects resulting in rework or rejection are directly related to product cost and quality, and indirectly linked with process, tooling and product design. An analysis of product defects is therefore integral to any attempt at improving productivity, efficiency and quality. Commercial aluminum extrusion is generally a hot working process and consists of a series of different but integrated operations: billet preheating and sizing, die set and container preheating, billet loading and deformation, product sizing and stretching/roll-correction, age hardening, and painting/anodizing. Product defects can be traced back to problems in billet material and preparation, die and die set design and maintenance, process variable aberrations (ram speed, extrusion pressure, container temperature, etc), and post-extrusion treatment (age hardening, painting/anodizing, etc). The current paper attempts to analyze statistically the product defects commonly encountered in a commercial hot aluminum extrusion setup. Real-world rejection data, covering a period of nine years, has been researched and collected from a local structural aluminum extrusion facility. Rejection probabilities have been calculated for all the defects studied. The nine-year rejection data have been statistically analyzed on the basis of (i) an overall breakdown of defects, (ii) year-wise rejection behavior, (iii) breakdown of defects in each of three cost centers: press, anodizing, and painting. (author)

  13. Extrusion processing : effects on dry canine diets

    NARCIS (Netherlands)

    Tran, Q.D.

    2008-01-01

    Keywords: Extrusion, Canine diet, Protein, Lysine, Starch gelatinization, Palatability, Drying.

    Extrusion cooking is a useful and economical tool for processing animal feed. This high temperature, short time processing technology causes chemical and physical changes that alter the

  14. Zr Extrusion – Direct Input for Models & Validation

    Energy Technology Data Exchange (ETDEWEB)

    Cerreta, Ellen Kathleen [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-08-07

    As we examine differences in the high strain rate, high strain tensile response of high purity, highly textured Zr as a function of loading direction, temperature and extrusion velocity with primarily post mortem characterization techniques, we have also developed a technique for characterizing the in-situ extrusion process. This particular measurement is useful for partitioning energy of the system during the extrusion process: friction, kinetic energy, and temperature

  15. Residence time modeling of hot melt extrusion processes.

    Science.gov (United States)

    Reitz, Elena; Podhaisky, Helmut; Ely, David; Thommes, Markus

    2013-11-01

    The hot melt extrusion process is a widespread technique to mix viscous melts. The residence time of material in the process frequently determines the product properties. An experimental setup and a corresponding mathematical model were developed to evaluate residence time and residence time distribution in twin screw extrusion processes. The extrusion process was modeled as the convolution of a mass transport process described by a Gaussian probability function, and a mixing process represented by an exponential function. The residence time of the extrusion process was determined by introducing a tracer at the extruder inlet and measuring the tracer concentration at the die. These concentrations were fitted to the residence time model, and an adequate correlation was found. Different parameters were derived to characterize the extrusion process including the dead time, the apparent mixing volume, and a transport related axial mixing. A 2(3) design of experiments was performed to evaluate the effect of powder feed rate, screw speed, and melt viscosity of the material on the residence time. All three parameters affect the residence time of material in the extruder. In conclusion, a residence time model was developed to interpret experimental data and to get insights into the hot melt extrusion process. Copyright © 2013 Elsevier B.V. All rights reserved.

  16. Material testing of copper by extrusion-cutting

    DEFF Research Database (Denmark)

    Segalina, F.; De Chiffre, Leonardo

    2017-01-01

    was developed and implemented on a CNC lathe. An investigation was carried out extrusion-cutting copper discs using high-speed-steel cutting tools at 100 m/min cutting speed. Flow stress values for copper under machining-relevant conditions were obtained from measurement of the extrusion-cutting force...

  17. Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

    International Nuclear Information System (INIS)

    Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B.

    2013-01-01

    The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs

  18. Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-10-15

    The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs.

  19. Towards predictive control of extrusion weld seams: an integrated approach

    NARCIS (Netherlands)

    Bakker, A.J. den; Werkhoven, R.J.; Sillekens, W.H.; Katgerman, L.

    2010-01-01

    Longitudinal weld seams are an intrinsic feature in hollow extrusions produced with porthole dies. The formation of longitudinal weld seams is a solid bonding process, controlled by the local conditions in the extrusion die. Being the weakest areas within the extrusion cross section, it is desirable

  20. The influence of Ni addition and hot-extrusion on the microstructure and tensile properties of Al–15%Mg2Si composite

    International Nuclear Information System (INIS)

    Emamy, M.; Khodadadi, M.; Honarbakhsh Raouf, A.; Nasiri, N.

    2013-01-01

    Highlights: ► Ni content on the microstructure and tensile properties of Al–Mg 2 Si composite. ► Ni changed the size of primary Mg 2 Si from 42 μm to 17 μm. ► Higher UTS and elongation values obtained by addition of 5 wt% Ni. ► Fracture behavior changed from brittle to ductile by Ni addition and extrusion. - Abstract: The effects of nickel addition and hot-extrusion on the microstructure and tensile properties of in situ Al–15%Mg 2 Si composite specimens have been investigated. Al–15%Mg 2 Si composite ingots were prepared by an in situ process and different amounts of nickel (0.1, 0.3, 0.5, 1.0, 3.0 and 5.0 wt% Ni) were added to the remelted composite. Optical microscopy (OM) and scanning electron microscopy (SEM) indicated that Ni addition changes the morphology of both primary and eutectic Mg 2 Si phases and decreases the size of primary Mg 2 Si particles from 42 μm to 17 μm. Hot-extrusion was found to be powerful in breaking the eutectic network and changing the size and morphology of pseudo-eutectic Mg 2 Si phase. The results obtained from tensile testing revealed that both Ni addition and hot-extrusion process improve ultimate tensile strength (UTS) and elongation values. Fracture surface examinations revealed a transition from brittle fracture mode in as-cast composite to ductile fracture in hot-extruded composite after Ni addition. This can be attributed to the changes in size and morphology of primary and eutectic Mg 2 Si phases and also the formation of more and finer α-Al phase

  1. Polarization Behavior of Squeeze Cast Al2O3 Fiber Reinforced Aluminum Matrix Composites

    International Nuclear Information System (INIS)

    Ham, S. H.; Kang, Y. C.; Cho, K. M.; Park, I. M.

    1992-01-01

    Electrochemical polarization behavior of squeeze cast Al 2 O 3 short fiber reinforced Al alloy matrix composites was investigated for the basic understanding of the corrosion properties of the composites. The composites were fabricated with variations of fiber volume fraction and matrix alloys. It was found that the reinforced composites are more susceptible to corrosion attack than the unreinforced matrix alloys in general. Corrosion resistance shows decreasing tendency with increasing Al 2 O 3 fiber volume fraction in AC8A matrix. Effect of the matrix alloys revealed that the AC8A Al matrix composite is less susceptible to corrosion attack than the 2024 and 7075 Al matrix composites. Effect of plastic deformation on electrochemical polarization behavior of the squeeze cast Al/Al 2 O 3 composites was examined after extrusion of AC8A-10v/o Al 2 O 3 . Result shows that corrosion resistance is deteriorated after plastic deformation

  2. Optimal design of an extrusion process for a hinge bracket

    International Nuclear Information System (INIS)

    Na, Geum Ju; Jang, Myung Geun; Kim, Jong Bong

    2016-01-01

    This study considers process design in forming a hinge bracket. A thin hinge bracket is typically produced by bending a sheet panel or welding a hollow bar into a sheet panel. However, the hinge bracket made by bending or welding does not have sufficient durability in severe operating conditions because of the stress concentration in the bended region or the low corrosion resistance of the welded region. Therefore, this study uses forming to produce the hinge bracket part of a foldable container and to ensure durability in difficult operating conditions. An extrusion process for a T-shaped hinge bracket is studied using finite element analysis. Preliminary analysis shows that a very high forging load is required to form the bracket by forging. Therefore, extrusion is considered as a candidate process. Producing the part through the extrusion process enables many brackets to be made in a single extrusion and through successive cutting of the extruded part, thereby reducing the manufacturing cost. The design focuses on reducing the extrusion load and on ensuring shape accuracy. An initial billet is designed to reduce the extrusion load and to obtain a geometrically accurate part. The extruded part is bent frequently because of uneven material flow. Thus, extrusion die geometries are designed to obtain straight parts.

  3. Optimal design of an extrusion process for a hinge bracket

    Energy Technology Data Exchange (ETDEWEB)

    Na, Geum Ju; Jang, Myung Geun; Kim, Jong Bong [Seoul National University, Seoul (Korea, Republic of)

    2016-05-15

    This study considers process design in forming a hinge bracket. A thin hinge bracket is typically produced by bending a sheet panel or welding a hollow bar into a sheet panel. However, the hinge bracket made by bending or welding does not have sufficient durability in severe operating conditions because of the stress concentration in the bended region or the low corrosion resistance of the welded region. Therefore, this study uses forming to produce the hinge bracket part of a foldable container and to ensure durability in difficult operating conditions. An extrusion process for a T-shaped hinge bracket is studied using finite element analysis. Preliminary analysis shows that a very high forging load is required to form the bracket by forging. Therefore, extrusion is considered as a candidate process. Producing the part through the extrusion process enables many brackets to be made in a single extrusion and through successive cutting of the extruded part, thereby reducing the manufacturing cost. The design focuses on reducing the extrusion load and on ensuring shape accuracy. An initial billet is designed to reduce the extrusion load and to obtain a geometrically accurate part. The extruded part is bent frequently because of uneven material flow. Thus, extrusion die geometries are designed to obtain straight parts.

  4. The friction influence on stress in micro extrusion

    Directory of Open Access Journals (Sweden)

    J. Piwnik

    2010-01-01

    Full Text Available Manufacturing of metallic parts by forming methods is industrially widespread due to high production rate, high accuracy, dimension’s and shape’s repeatability and good surface quality. The application of metal extrusion methods for the production of micro parts is possible, but there are some technological problems caused by small dimensions. Size effect is appearing. One of size effect symptom in micro extrusion, is a significant influence of rough contact between workpiece and tool while processing. In the case of rough contact without friction, material flows in the vicinity of the die surface. In order to explain more accurately a friction distribution in this area, the plastic wave friction model is proposed. This paper analyses specifications of a metal extrusion in micro scale. Using the friction model, a substitute friction shear factor mz and its influence on extrusion loading curves is determined in relationship to size of asperities.

  5. Experimental and numerical investigation of ram extrusion of bread dough

    Science.gov (United States)

    Mohammed, M. A. P.; Wanigasooriya, L.; Charalambides, M. N.

    2016-10-01

    An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with decreasing exit radius. A finite element simulation of extrusion was performed using the adaptive meshing technique in Abaqus. Simulations using a frictionless contact between the billet and die wall showed that the model underestimates the response at high entry angles. On the other hand, when the coefficient of friction value was set to 0.09 as measured from friction experiments, the dough response was overestimated, i.e. the model extrusion pressure was much higher than the experimentally measured values. When a critical shear stress limit, τmax, was used, the accuracy of the model predictions improved. The results showed that higher die angles require higher τmax values for the model and the experiments to agree.

  6. La phase explosive précédant l'extrusion des dômes volcaniques : exemple du dôme rhyodacitique de Dikkartin Dag, Erciyes, Anatolie centrale, TurquieInitial explosive phases during extrusion of volcanic lava domes: example from rhyodacitic dome of Dikkartin Dag, Erciyes stratovolcano, Central Anatolia, Turkey

    Science.gov (United States)

    Sen, Erdal; Aydar, Erkan; Gourgaud, Alain; Kurkcuoglu, Biltan

    2002-01-01

    The Erciyes stratovolcano, in Central Anatolia, exhibits rhyodacitic domes on its flanks that emplaced after important eruptive pyroclastic events. The changes in eruption dynamics are well defined. Measurements of density and porosity of pumices have been carried out. Initial gas content of erupted magma decreased during the first Plinian phase (units 1 to 3) and then the gas content progressively increased in U4 and in pumiceous ash flow. The latter two deposits contain bread crust bombs that become very abundant in following phreatomagmatic products. The Last Plinian phase, rich in vitreous fragments, where porosity is minimum while density is maximal, preceded the dome extrusion. Although mineralogical and chemical compositions, further thermodynamical conditions of erupted magmas did not change during the eruptive sequence, the eruption mode changed. These changes in eruption mode are the results of the degassing of magma and the meteoric water contribution to the eruption. The transition observed is as follows: Plinian, pyroclastic flow, phreatomagmatism, Plinian and extrusion. To cite this article: E. Sen et al., C. R. Geoscience 334 (2002) 27-33

  7. Fabricating tungsten crucibles by drawing and extrusion spinning

    International Nuclear Information System (INIS)

    Edstrom, C.M.

    1981-01-01

    The fabrication of seamless tungsten crucibles 127-mm ID x 265-mm high x 6.25-mm wall thickness (5 in. x 10 1/2 in. x 1/4 in.) involved three drawing operations and extrusion spinning. The success of the drawing operations came from a combination of low draw reduction percentage, generous draw radii, large punch-to-die clearance, and attention to drawing temperature. The extrusion spinning success related to good drawn-cup-to-spinning-mandrel fit prior to making the extrusion passes, removal of stress risers in the part prior to spinning, and special attention to part and mandrel temperature

  8. Die Defects and Die Corrections in Metal Extrusion

    Directory of Open Access Journals (Sweden)

    Sayyad Zahid Qamar

    2018-05-01

    Full Text Available Extrusion is a very popular and multi-faceted manufacturing process. A large number of products for the automotive, aerospace, and construction sectors are produced through aluminum extrusion. Many defects in the extruded products occur because of the conditions of the dies and tooling. The problems in dies can be due to material issues, design and manufacturing, or severe usage. They can be avoided by maintaining the billet quality, by controlling the extrusion process parameters, and through routine maintenance. Die problems that occur on a day-to-day basis are mostly repairable and are rectified through various types of die correction operations. These defects and repair operations have not been reported in detail in the published literature. The current paper presents an in-depth description of repairable die defects and related die correction operations in metal extrusion. All major die defects are defined and classified, and their causes, preventive measures, and die correction operations are described. A brief frequency-based statistical study of die defects is also carried out to identify the most frequent die corrections. This work can be of direct benefit to plant engineers and operators and to researchers and academics in the field of metal extrusion.

  9. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    OpenAIRE

    José Britti Bacalhau; Fernanda Moreno Rodrigues; Rafael Agnelli Mesquita

    2014-01-01

    Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition ...

  10. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  11. Machine for extrusion under vacuum

    International Nuclear Information System (INIS)

    Gautier, A.

    1958-01-01

    In a study of the behaviour of easily oxidised metals during the extrusion process, it is first necessary to find an effective mean of fighting corrosion, since this, even when barely detectable, has an important influence on the validity of the results recorded. The neatest and also the most efficient of all the methods tried consists in creating a vacuum around the test piece. Working on this principle, and at the same time respecting the conventional rules for extrusion tests (loading the sample after stabilisation at the testing temperature, differential measurements of lengthening, etc.) we found it necessary to construct an original machine. (author) [fr

  12. FORMING TUBES AND RODS OF URANIUM METAL BY EXTRUSION

    Science.gov (United States)

    Creutz, E.C.

    1959-01-27

    A method and apparatus are presented for the extrusion of uranium metal. Since uranium is very brittle if worked in the beta phase, it is desirable to extrude it in the gamma phase. However, in the gamma temperature range thc uranium will alloy with the metal of the extrusion dic, and is readily oxidized to a great degree. According to this patent, uranium extrusion in thc ganmma phase may be safely carried out by preheating a billet of uranium in an inert atmosphere to a trmperature between 780 C and 1100 C. The heated billet is then placed in an extrusion apparatus having dies which have been maintained at an elevated temperature for a sufficient length of time to produce an oxide film, and placing a copper disc between the uranium billet and the die.

  13. Influence of explosive sharge treating on armour piercing of cumulative jet by γ-radiation

    International Nuclear Information System (INIS)

    Grishkin, A.M.; Davydov, V.Yu.; Feodoritov, M.I.; Mikhajlova, T.N.; Levshina, Yu.A.

    1992-01-01

    The paper reviews a method for changing physical structure of an explosive charge (EC) - exposure of the TNT-PDX cast ECs were used for this purpose at 40/60 ratios. It is shown that impact of γ-radiation on the shaped charge results in a deeper armour pierciny due to improved EC detonation characteristics in narrow sections of the charge

  14. Functionality of extrusion--texturized whey proteins.

    Science.gov (United States)

    Onwulata, C I; Konstance, R P; Cooke, P H; Farrell, H M

    2003-11-01

    Whey, a byproduct of the cheesemaking process, is concentrated by processors to make whey protein concentrates (WPC) and isolates (WPI). Only 50% of whey proteins are used in foods. In order to increase their usage, texturizing WPC, WPI, and whey albumin is proposed to create ingredients with new functionality. Extrusion processing texturizes globular proteins by shearing and stretching them into aligned or entangled fibrous bundles. In this study, WPC, WPI, and whey albumin were extruded in a twin screw extruder at approximately 38% moisture content (15.2 ml/min, feed rate 25 g/min) and, at different extrusion cook temperatures, at the same temperature for the last four zones before the die (35, 50, 75, and 100 degrees C, respectively). Protein solubility, gelation, foaming, and digestibility were determined in extrudates. Degree of extrusion-induced insolubility (denaturation) or texturization, determined by lack of solubility at pH 7 for WPI, increased from 30 to 60, 85, and 95% for the four temperature conditions 35, 50, 75, and 100 degrees C, respectively. Gel strength of extruded isolates increased initially 115% (35 degrees C) and 145% (50 degrees C), but gel strength was lost at 75 and 100 degrees C. Denaturation at these melt temperatures had minimal effect on foaming and digestibility. Varying extrusion cook temperature allowed a new controlled rate of denaturation, indicating that a texturized ingredient with a predetermined functionality based on degree of denaturation can be created.

  15. Orthodontic extrusion in the transitional dentition: a simple technique.

    LENUS (Irish Health Repository)

    Darby, Laura J

    2009-11-01

    Extrusion of teeth may be necessary in cases of delayed eruption, primary retention, traumatically intruded teeth, or subgingivally fractured teeth. Removable appliances are advantageous, as anchorage is not as tooth-dependant as in the case of fixed appliances. They are cost-effective, operator friendly, and a valuable treatment option to consider in cases where extrusion of anterior teeth in the transitional dentition is necessary. The purpose of this paper was to describe a simple, cost-effective technique using a removable appliance for extrusion of incisors in the transitional dentition.

  16. Casting Technology.

    Science.gov (United States)

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  17. Use of a high temperature hydrostatic extrusion technique for powders strengthening

    International Nuclear Information System (INIS)

    Decours, J.; Gavinet, J.; Weisz, M.

    1975-01-01

    A conventional 575 tonnes extrusion press has been modified by a device permitting the extrusion process by hydrostatic pression through a leakless mechanical set (13,000 bars maximum), from room temperature to 1,200 deg C. This new device allows: the high temperature hydrostatic extrusion for strengthening of powders, the isostatic compression of powders. Examples of realisations obtained by this process are described, including the influence of different parameters: pressure, temperature, extrusion ratio and for different materials: pure metals (iron, nickel, niobium, etc...) and alloys (stainless steel, molybdenum, niobium nickel alloys, etc...). Then, the advantages of the process are emphasized [fr

  18. Embedded Multimaterial Extrusion Bioprinting

    NARCIS (Netherlands)

    Rocca, Marco; Fragasso, Alessio; Liu, Wanjun; Heinrich, Marcel A.; Zhang, Yu Shrike

    Embedded extrusion bioprinting allows for the generation of complex structures that otherwise cannot be achieved with conventional layer-by-layer deposition from the bottom, by overcoming the limits imposed by gravitational force. By taking advantage of a hydrogel bath, serving as a sacrificial

  19. Application of film-casting technique to investigate drug-polymer miscibility in solid dispersion and hot-melt extrudate.

    Science.gov (United States)

    Parikh, Tapan; Gupta, Simerdeep Singh; Meena, Anuprabha K; Vitez, Imre; Mahajan, Nidhi; Serajuddin, Abu T M

    2015-07-01

    Determination of drug-polymer miscibility is critical for successful development of solid dispersions. This report details a practical method to predict miscibility and physical stability of drug with various polymers in solid dispersion and, especially, in melt extrudates by applying a film-casting technique. Mixtures of itraconazole (ITZ) with hydroxypropylmethylcellulose phthalate (HPMCP), Kollidon(®) VA 64, Eudragit(®) E PO, and Soluplus(®) were film-casted, exposed to 40°C/75% RH for 1 month and then analyzed using differential scanning calorimetry (DSC), powder X-ray diffractometry, and polarized light microscopy (PLM). ITZ had the highest miscibility with HPMCP, being miscible at drug to polymer ratio of 6:4 (w/w). There was a downward trend of lower miscibility with Soluplus(®) (miscible at 3:7, w/w, and a few microcrystals present at 4:6, w/w), Kollidon(®) VA 64 (2:8, w/w) and Eudragit(®) E PO (casting and hot-melt extrusion (HME) using a twin screw extruder. For ITZ-Soluplus(®) mixtures, HME at 4:6 (w/w) resulted in a single phase, whereas drug crystallization was observed at higher drug load. HME of ITZ-Kollidon(®) VA 64 mixtures also correlated well with the miscibility predicted by film casting. © 2015 Wiley Periodicals, Inc. and the American Pharmacists Association.

  20. CHARACTERIZATION OF NEW TOOL STEEL FOR ALUMINUM EXTRUSION DIES

    Directory of Open Access Journals (Sweden)

    José Britti Bacalhau

    2014-06-01

    Full Text Available Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition on the nitriding response have been evaluated. From forged steel bars, Charpy impact test and characterization via EPMA have been conducted. The proposed contents of Cr, Mo, and Al have attributed to the new VEX grade a much better tempering resistance than H13, as well as a deeper and harder nitrided layer. Due to the unique characteristics, this new steel provides an interesting alternative to the aluminum extrusion companies to increase their competitiveness.

  1. Explosive simulants for testing explosive detection systems

    Science.gov (United States)

    Kury, John W.; Anderson, Brian L.

    1999-09-28

    Explosives simulants that include non-explosive components are disclosed that facilitate testing of equipment designed to remotely detect explosives. The simulants are non-explosive, non-hazardous materials that can be safely handled without any significant precautions. The simulants imitate real explosives in terms of mass density, effective atomic number, x-ray transmission properties, and physical form, including moldable plastics and emulsions/gels.

  2. Finite element analysis of the combined fine blanking and extrusion process

    Science.gov (United States)

    Zheng, Peng-Fei

    The combined fine blanking and extrusion process is such a metal forming process that fine blanking and forward extrusion are carried out on sheet metal material at the same time. There are two typical characteristics in this process, one is the fine blanking whose deformation mechanism is different from conventional blanking; the other is the sheet metal extrusion, which is different from the conventional extrusion. Even though fine blanking has been used in industry for many years, only limited literature can be found which deals with the theoretical analysis of it. On the other hand, no publications on the theoretical analysis of the sheet metal extrusion have been found. Intensive work should be carried out to reveal the mechanism of both fine blanking process and sheet metal extrusion process, and further the combined fine blanking and extrusion process. The scope of this thesis is to study the mechanics of fine blanking, sheet metal extrusion, and combined fine blanking and extrusion process one by one with the rigid-plastic finite element method. All of above processes are typical unsteady ones, especially the fine blanking process in which extremely severe and localized deformation occurs. Therefore, commercial programs can not be used to solve these problems up till now. Owing to this reason, a rigid-plastic finite element program was developed for simulating these processes where remeshing and mesh tracing techniques as well as the golden section method were adopted according to the characteristics of these processes in this thesis. Moreover, a permissible kinematic velocity field was adopted as the initial velocity field for simulating extrusion process successfully. Results from the simulation included the distorted mesh, the field of material flow, the stress and the strain distributions at various moments of deformation. Results under different deformation conditions such as different blanking clearances, different diameters of the extrusion punch and

  3. Solidification and casting

    CERN Document Server

    Cantor, Brian

    2002-01-01

    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  4. IMPORTANT DEGRADATIONS IN POLYETHYLENE TERAPHTALATE EXTRUSION PROCESS

    Directory of Open Access Journals (Sweden)

    Şule ALTUN

    2003-01-01

    Full Text Available Polyethylene terephthalate (PET is one of the most used thermo-plastic polymers. The total consumption of PET has been about 30 million tons in the year 2000. Polyester fibers constitute about 60 % of total synthetic fibers consumption. During extrusion, PET polymer is faced to thermal, thermo-oxidative and hydrolytic degradation, which result in severe reduction in its molecular weight, thereby adversely affecting its subsequent melt processability. Therefore, it is essential to understand degradation processes of PET during melt extrusion.

  5. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2010-01-01

    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  6. Extrusion: An environmentally friendly process for PEMFC membrane elaboration

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, J.-Y.; Iojoiu, C.; Marechal, M. [LEPMI, UMR 5631 CNRS-INPG-UJF, ENSEEG, BP 75, F-38402, Saint Martin d' Heres (France); Chabert, F.; El Kissi, N. [Rheologie, UMR 5520 CNRS-INPG-UJF, ENSHMG, BP 53, F-38041, Grenoble (France); Salomon, J.; Mercier, R. [LMOPS UMR CNRS 5041, BP 24, F-69390 Vernaison (France); Piffard, Y. [CNRS Universite de Nantes, Institut des Materiaux Jean Rouxel, UMR 6502, BP 32229, F-44322, Nantes Cedex 3 (France); Galiano, H. [CEA, Le Ripault Research Center, BP 16, F-37260, Monts (France)

    2007-12-31

    The paper deals with the use of extrusion to process PEMFC filled and unfilled membranes. Several routes including the sulfonation of filled and unfilled extruded membranes and the extrusion of filled and unfilled ionomers are reported. Thanks to the use of selected water-soluble aid process plasticizers, acid and alkaline forms of sulfonated polyethersulfone were, for the first time, successfully extruded. The extrusion process did not lead to any degradation of the ionomer performances. Decreasing the membrane cost while using environmentally friendly elaboration conditions, it should be helpful to an industrial production. In addition, avoiding filler sedimentation it should allow homogeneous composite membranes to be obtained. (author)

  7. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: an in vitro study.

    Science.gov (United States)

    Reddy, S Srikanth; Revathi, Kakkirala; Reddy, S Kranthikumar

    2013-01-01

    Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  8. Apical extrusion of debris: a literature review of an inherent occurrence during root canal treatment.

    Science.gov (United States)

    Tanalp, J; Güngör, T

    2014-03-01

    Extrusion of intracanal debris as well as irrigants is a common occurrence during root canal treatment, and no instrument or technique has thoroughly solved this problem. Because flare-ups may arise with any irritation directed towards periapical tissues, a shaping or irrigation technique should minimize the risk of apical extrusion, even though it may not be prevented. There has been a rapid evolution of root canal instruments and irrigation systems through the last decade, and many have been assessed for their debris extrusion potential. The purpose of this review was to identify publications regarding the evaluation of debris, bacteria and irrigant extrusion during root canal treatment. A PubMed, Ovid and MEDLINE search was conducted using the keywords "apical extrusion", "debris extrusion" and "endodontic treatment". The literature search extended over a period of more than 30 years up to 2012. Content of the review was limited to apical extrusion of debris and irrigants, extrusion of liquid by irrigation methods and bacterial extrusion. Issues relevant to apical extrusion were obtained by further search in the reference sections of the retrieved articles. The review provides an update on the current status of apical extrusion. © 2013 International Endodontic Journal. Published by John Wiley & Sons Ltd.

  9. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  10. A brief review of extrusion-based tissue scaffold bio-printing.

    Science.gov (United States)

    Ning, Liqun; Chen, Xiongbiao

    2017-08-01

    Extrusion-based bio-printing has great potential as a technique for manipulating biomaterials and living cells to create three-dimensional (3D) scaffolds for damaged tissue repair and function restoration. Over the last two decades, advances in both engineering techniques and life sciences have evolved extrusion-based bio-printing from a simple technique to one able to create diverse tissue scaffolds from a wide range of biomaterials and cell types. However, the complexities associated with synthesis of materials for bio-printing and manipulation of multiple materials and cells in bio-printing pose many challenges for scaffold fabrication. This paper presents an overview of extrusion-based bio-printing for scaffold fabrication, focusing on the prior-printing considerations (such as scaffold design and materials/cell synthesis), working principles, comparison to other techniques, and to-date achievements. This paper also briefly reviews the recent development of strategies with regard to hydrogel synthesis, multi-materials/cells manipulation, and process-induced cell damage in extrusion-based bio-printing. The key issue and challenges for extrusion-based bio-printing are also identified and discussed along with recommendations for future, aimed at developing novel biomaterials and bio-printing systems, creating patterned vascular networks within scaffolds, and preserving the cell viability and functions in scaffold bio-printing. The address of these challenges will significantly enhance the capability of extrusion-based bio-printing. Copyright © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  11. Comparisons of microstructures and texture and mechanical properties of magnesium alloy fabricated by compound extrusion and direct extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Hu, H.-J., E-mail: hhj@cqut.edu.cn [Chongqing University of Technology, Chongqing 400050 (China); PLA Chongqing Logistics Engineering College, 401311 (China); Ying, Y.-L. [Chongqing University of Technology, Chongqing 400050 (China); Ou, Z.-W. [PLA Chongqing Logistics Engineering College, 401311 (China); Wang, X.-Q. [The University of Alabama, Tuscaloosa, AL 35487 (United States)

    2017-05-17

    In this study, microstructure evolution, textures and mechanical properties of AZ61 magnesium alloy were investigated by optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tensile tests. The samples were processed by a new compound extrusion (CE) which combines direct extrusion (DE) and two steps of equal channel anger extrusion (ECAE). The results show that CE process can refine the microstructure more effectively than the DE process. The CE-fabricated samples have a weaker texture (0002), and a more fine and homogeneous microstructures, which attributes to the additional two steps of ECAE in CE process. In CE process, twin dynamic recrystallization and rotational dynamic recrystallization occurred, which enhances the refinement of the grains and weakening of the texture. In addition, the samples fabricated by CE process display a higher tensile properties (yield strength, tensile strength and elongation) with an excellent balance of strength and tensile ductility. Based on this study, severe plastic deformation (SPD) techniques combining conventional DE and two steps ECAE into a single process are feasibility to improve the mechanical properties of AZ61 Mg alloy.

  12. Research topics in explosives - a look at explosives behaviors

    International Nuclear Information System (INIS)

    Maienschein, J L

    2014-01-01

    The behaviors of explosives under many conditions - e.g., sensitivity to inadvertent reactions, explosion, detonation - are controlled by the chemical and physical properties of the explosive materials. Several properties are considered for a range of improvised and conventional explosives. Here I compare these properties across a wide range of explosives to develop an understanding of explosive behaviors. For improvised explosives, which are generally heterogeneous mixtures of ingredients, a range of studies is identified as needed to more fully understand their behavior and properties. For conventional explosives, which are generally comprised of crystalline explosive molecules held together with a binder, I identify key material properties that determine overall sensitivity, including the extremely safe behavior of Insensitive High Explosives, and discuss an approach to predicting the sensitivity or insensitivity of an explosive.

  13. Cell Extrusion: A Stress-Responsive Force for Good or Evil in Epithelial Homeostasis.

    Science.gov (United States)

    Ohsawa, Shizue; Vaughen, John; Igaki, Tatsushi

    2018-02-05

    Epithelial tissues robustly respond to internal and external stressors via dynamic cellular rearrangements. Cell extrusion acts as a key regulator of epithelial homeostasis by removing apoptotic cells, orchestrating morphogenesis, and mediating competitive cellular battles during tumorigenesis. Here, we delineate the diverse functions of cell extrusion during development and disease. We emphasize the expanding role for apoptotic cell extrusion in exerting morphogenetic forces, as well as the strong intersection of cell extrusion with cell competition, a homeostatic mechanism that eliminates aberrant or unfit cells. While cell competition and extrusion can exert potent, tumor-suppressive effects, dysregulation of either critical homeostatic program can fuel cancer progression. Copyright © 2018 Elsevier Inc. All rights reserved.

  14. Instant blend from cassava derivatives produced by extrusion

    OpenAIRE

    Trombini, Fernanda Rossi Moretti; Mischan, Martha Maria; Leonel, Magali

    2016-01-01

    ABSTRACT: The current research aimed to evaluate the effects of extrusion parameters on the physical characteristics of extruded blends of cassava leaf flour and starch. A factorial central composite design with four independent variables and the response surface methodology were used to evaluate the results of color parameters (L*, a*, b*), water absorption index, water solubility index and paste properties, according to the variations in the leaf flour percentage (1.5 to 7.5%), extrusion te...

  15. Rapid Continuous Multimaterial Extrusion Bioprinting

    NARCIS (Netherlands)

    Liu, Wanjun; Zhang, Yu Shrike; Heinrich, Marcel A.; De Ferrari, F; Jang, HL; Bakht, SM; Alvarez, MM; Yang, J; Li, YC; Trujillo-de Stantiago, G; Miri, AK; Zhu, K; Khoshakhlagh, P; Prakash, G; Cheng, H; Guan, X; Zhong, Z; Ju, J; Zhu, GH; Jin, X; Ryon Shin, Su; Dokmeci, M.R.; Khademhosseini, Ali

    The development of a multimaterial extrusion bioprinting platform is reported. This platform is capable of depositing multiple coded bioinks in a continuous manner with fast and smooth switching among different reservoirs for rapid fabrication of complex constructs, through digitally controlled

  16. Embedded Multimaterial Extrusion Bioprinting.

    Science.gov (United States)

    Rocca, Marco; Fragasso, Alessio; Liu, Wanjun; Heinrich, Marcel A; Zhang, Yu Shrike

    2018-04-01

    Embedded extrusion bioprinting allows for the generation of complex structures that otherwise cannot be achieved with conventional layer-by-layer deposition from the bottom, by overcoming the limits imposed by gravitational force. By taking advantage of a hydrogel bath, serving as a sacrificial printing environment, it is feasible to extrude a bioink in freeform until the entire structure is deposited and crosslinked. The bioprinted structure can be subsequently released from the supporting hydrogel and used for further applications. Combining this advanced three-dimensional (3D) bioprinting technique with a multimaterial extrusion printhead setup enables the fabrication of complex volumetric structures built from multiple bioinks. The work described in this paper focuses on the optimization of the experimental setup and proposes a workflow to automate the bioprinting process, resulting in a fast and efficient conversion of a virtual 3D model into a physical, extruded structure in freeform using the multimaterial embedded bioprinting system. It is anticipated that further development of this technology will likely lead to widespread applications in areas such as tissue engineering, pharmaceutical testing, and organs-on-chips.

  17. REFINEMENT OF THE REVERSE EXTRUSION TEST TO DETERMINE THE TWO CONSISTENCY LIMITS

    Directory of Open Access Journals (Sweden)

    Kamil KAYABALI

    2015-11-01

    Full Text Available Liquid limit (LL and plastic limit (PL are the two most commonly used index proper- ties of fine-grained soils. They have been used in not only classification of soils but also in correlation with certain engineering properties. Therefore, they have been subjected to numerous researches since they were first introduced by Atterberg in 1911. While their me- chanisms were well defined in many codes and they have been in use for decades, criticisms often arose pertinent to the uncertainties inherent to them. Incredible amount of effort has been exerted to invent more rational testing methods in place of both the Casagrande’s cup and bead rolling methods. Part of those efforts has been on devicing a single tool to measure the two relative index properties together. Recently, the reverse extrusion test was brought into the use of geotechnical engineers. It was shown that this tool has a potential of measu- ring LL, PL, and even the shrinkage limit (SL. The aim of this investigation is to reassess the ability of the reverse extrusion test to determine LL and PL with further refinement. In this regard 70 fine-grained soils covering a large range of plasticity were employed. Fall-cone method and rolling-device method were employed to determine LL and PL, res- pectively. The reverse extrusion tests were carried out at least five different water contents per soil sample. Extrusion pressures were plotted against water content and a curve fitting was applied to data pairs, from which the y-intercept (the coefficient a and the slope (the coefficieent b of the curve were determined. Those reverse extrusion coefficients were utilized to determine the representative extrusion pressures corresponding to LL and PL, as was done by the earlier researchers; however, the degree of success for the prediction of LL and PL using the representative extrusion pressures was not encouraging. Different from the previously proposed approaches, the reverse extrusion

  18. 75 FR 69403 - Aluminum Extrusions From the People's Republic of China: Notice of Preliminary Determination of...

    Science.gov (United States)

    2010-11-12

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-967] Aluminum Extrusions From the... Commerce (``Department'') preliminarily determines that aluminum extrusions from the People's Republic of... of aluminum extrusions from the PRC filed in proper form by the Aluminum Extrusions Fair Trade...

  19. New Mix Explosives for Explosive Welding

    Science.gov (United States)

    Andreevskikh, Leonid

    2011-06-01

    Suggested and tested were some mix explosives--powder mixtures of a brisant high explosive (HE = RDX, PETN) and an inert diluent (baking soda)--for use in explosive welding. RDX and PETN were selected in view of their high throwing ability and low critical diameter. Since the decomposition of baking soda yields a huge amount of gaseous products, its presence ensures (even at a low HE percentage) a throwing speed that is sufficient for realization of explosive welding, at a reduced brisant action of charge. Mix chargers containing 30-70 wt % HE (the rest baking soda) have been tested experimentally and optimized. For study of possibility to reduce critical diameter of HE mixture, the mixture was prepared where HE crystal sizes did not exceed 10 μm. The tests, which were performed with this HE, revealed that the mixture detonated stably with the velocity D ~ 2 km/s, if the layer thickness was d = 2 mm. The above explosives afford to markedly diminish deformations within the oblique impact zone and thus to carry out explosive welding of hollow items and thin metallic foils.

  20. Fibreglass Total Contact Casting, Removable Cast Walkers, and Irremovable Cast Walkers to Treat Diabetic Neuropathic Foot Ulcers: A Health Technology Assessment

    Science.gov (United States)

    Costa, Vania; Tu, Hong Anh; Wells, David; Weir, Mark; Holubowich, Corinne; Walter, Melissa

    2017-01-01

    Background Diabetic neuropathic foot ulcers are a risk factor for lower leg amputation. Many experts recommend offloading with fibreglass total contact casting, removable cast walkers, and irremovable cast walkers as a way to treat these ulcers. Methods We completed a health technology assessment, which included an evaluation of clinical benefits and harms, value for money, and patient preferences for offloading devices. We performed a systematic literature search on August 17, 2016, to identify randomized controlled trials that compared fibreglass total contact casting, removable cast walkers, and irremovable cast walkers with other treatments (offloading or non-offloading) in patients with diabetic neuropathic foot ulcers. We developed a decision-analytic model to assess the cost-effectiveness of fibreglass total contact casting, removable cast walkers, and irremovable cast walkers, and we conducted a 5-year budget impact analysis. Finally, we interviewed people with diabetes who had lived experience with foot ulcers, asking them about the different offloading devices and the factors that influenced their treatment choices. Results We identified 13 randomized controlled trials. The evidence suggests that total contact casting, removable cast walkers, and irremovable cast walkers are beneficial in the treatment of neuropathic, noninfected foot ulcers in patients with diabetes but without severe peripheral arterial disease. Compared to removable cast walkers, ulcer healing was improved with total contact casting (moderate quality evidence; risk difference 0.17 [95% confidence interval 0.00–0.33]) and irremovable cast walkers (low quality evidence; risk difference 0.21 [95% confidence interval 0.01–0.40]). We found no difference in ulcer healing between total contact casting and irremovable cast walkers (low quality evidence; risk difference 0.02 [95% confidence interval −0.11–0.14]). The economic analysis showed that total contact casting and irremovable

  1. HANFORD CONTAINERIZED CAST STONE FACILITY TASK 1 PROCESS TESTING & DEVELOPMENT FINAL TEST REPORT

    Energy Technology Data Exchange (ETDEWEB)

    LOCKREM, L L

    2005-07-13

    Laboratory testing and technical evaluation activities on Containerized Cast Stone (CCS) were conducted under the Scope of Work (SOW) contained in CH2M HILL Hanford Group, Inc. (CHG) Contract No. 18548 (CHG 2003a). This report presents the results of testing and demonstration activities discussed in SOW Section 3.1, Task I--''Process Development Testing'', and described in greater detail in the ''Containerized Grout--Phase I Testing and Demonstration Plan'' (CHG, 2003b). CHG (2003b) divided the CCS testing and evaluation activities into six categories, as follows: (1) A short set of tests with simulant to select a preferred dry reagent formulation (DRF), determine allowable liquid addition levels, and confirm the Part 2 test matrix. (2) Waste form performance testing on cast stone made from the preferred DRF and a backup DRF, as selected in Part I, and using low activity waste (LAW) simulant. (3) Waste form performance testing on cast stone made from the preferred DRF using radioactive LAW. (4) Waste form validation testing on a selected nominal cast stone formulation using the preferred DRF and LAW simulant. (5) Engineering evaluations of explosive/toxic gas evolution, including hydrogen, from the cast stone product. (6) Technetium ''getter'' testing with cast stone made with LAW simulant and with radioactive LAW. In addition, nitrate leaching observations were drawn from nitrate leachability data obtained in the course of the Parts 2 and 3 waste form performance testing. The nitrate leachability index results are presented along with other data from the applicable activity categories.

  2. The effect of explosive percentage on underwater explosion energy release of hexanitrohexaazaisowurtzitane and octogen based aluminized explosives

    Directory of Open Access Journals (Sweden)

    Qingjie Jiao

    2018-03-01

    Full Text Available To control the explosion energy output by optimizing explosive components is a key requirement in a number of different application areas. The effect of different Al/O Ratio on underwater explosion of aluminized explosives has been studied detailedly. However, the effect of explosive percentage in the same Al/O Ratio is rarely researched, especially for Hexanitrohexaazaisowurtzitane (CL-20 based aluminized explosives. In this study, we performed the underwater explosion experiments with 1.2-kilogram explosives in order to investigate the explosion energy released from CL-20 and Octogen (HMX based aluminized explosives. The percentage of the explosive varied from 5% to 30% and it is shown that: the shockwave peak pressure (pm grows gradually; shock wave energy (Es continues increasing, bubble energy (Eb increases then decreases peaking at 15% for both formulas, and the total energy (E and energy release rate (η peak at 20% for CL-20 and 15% for HMX. This paper outlines the physical mechanism of Eb change under the influence of an aluminium initial reaction temperature and reaction active detonation product percentage coupling. The result shows that CL-20 is superior as a new high explosive and has promising application prospects in the regulation of explosive energy output for underwater explosives.

  3. The effect of explosive percentage on underwater explosion energy release of hexanitrohexaazaisowurtzitane and octogen based aluminized explosives

    Science.gov (United States)

    Jiao, Qingjie; Wang, Qiushi; Nie, Jianxin; Guo, Xueyong; Zhang, Wei; Fan, Wenqi

    2018-03-01

    To control the explosion energy output by optimizing explosive components is a key requirement in a number of different application areas. The effect of different Al/O Ratio on underwater explosion of aluminized explosives has been studied detailedly. However, the effect of explosive percentage in the same Al/O Ratio is rarely researched, especially for Hexanitrohexaazaisowurtzitane (CL-20) based aluminized explosives. In this study, we performed the underwater explosion experiments with 1.2-kilogram explosives in order to investigate the explosion energy released from CL-20 and Octogen (HMX) based aluminized explosives. The percentage of the explosive varied from 5% to 30% and it is shown that: the shockwave peak pressure (pm) grows gradually; shock wave energy (Es) continues increasing, bubble energy (Eb) increases then decreases peaking at 15% for both formulas, and the total energy (E) and energy release rate (η) peak at 20% for CL-20 and 15% for HMX. This paper outlines the physical mechanism of Eb change under the influence of an aluminium initial reaction temperature and reaction active detonation product percentage coupling. The result shows that CL-20 is superior as a new high explosive and has promising application prospects in the regulation of explosive energy output for underwater explosives.

  4. 78 FR 64246 - Commerce in Explosives; List of Explosives Materials

    Science.gov (United States)

    2013-10-28

    ..., including non-cap sensitive slurry and water gel explosives. Blasting caps. Blasting gelatin. Blasting.... Explosive conitrates. Explosive gelatins. Explosive liquids. Explosive mixtures containing oxygen-releasing... powder. [[Page 64247

  5. The effect of explosive percentage on underwater explosion energy release of hexanitrohexaazaisowurtzitane and octogen based aluminized explosives

    OpenAIRE

    Qingjie Jiao; Qiushi Wang; Jianxin Nie; Xueyong Guo; Wei Zhang; Wenqi Fan

    2018-01-01

    To control the explosion energy output by optimizing explosive components is a key requirement in a number of different application areas. The effect of different Al/O Ratio on underwater explosion of aluminized explosives has been studied detailedly. However, the effect of explosive percentage in the same Al/O Ratio is rarely researched, especially for Hexanitrohexaazaisowurtzitane (CL-20) based aluminized explosives. In this study, we performed the underwater explosion experiments with 1.2-...

  6. 75 FR 57441 - Aluminum Extrusions From the People's Republic of China: Alignment of Final Countervailing Duty...

    Science.gov (United States)

    2010-09-21

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-968] Aluminum Extrusions From the... countervailing duty investigation of aluminum extrusions from the People's Republic of China (PRC) with the final... antidumping duty investigations on aluminum extrusions from the PRC. See Aluminum Extrusions from the People's...

  7. Numerical studies of temperature effect on the extrusion fracture and swell of plastic micro-pipe

    Science.gov (United States)

    Ren, Zhong; Huang, Xingyuan; Xiong, Zhihua

    2018-03-01

    Temperature is a key factor that impacts extrusion forming quality of plastic micro-pipe. In this study, the effect of temperature on extrusion fracture and swell of plastic micro-pipe was investigated by numerical method. Under a certain of the melt’s flow volume, the extrusion pattern, extrusion swelling ratio of melt are obtained under different temperatures. Results show that the extrusion swelling ratio of plastic micro-pipe decreases with increasing of temperature. In order to study the reason of temperature effect, the physical distributions of plastic micro-pipe are gotten. Numerical results show that the viscosity, pressure, stress value of melt are all decreased with the increasing of temperature, which leads to decrease the extrusion swell and fracture phenomenon for the plastic micro-pipe.

  8. 76 FR 30650 - Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order

    Science.gov (United States)

    2011-05-26

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-967] Aluminum Extrusions from the...''), the Department is issuing an antidumping duty order on aluminum extrusions from the People's Republic... of material injury by reason of imports of certain aluminum extrusions from the PRC, and its negative...

  9. FINITE-ELEMENT MODELING OF HOT FORMING OF BUSHES MADE FROM HIGH-STRENGTH CAST IRON WITH A GRADIENT DISTRIBUTION OF GRAPHITE INCLUSIONS OVER CROSS-SECTION

    Directory of Open Access Journals (Sweden)

    A. I. Pokrovsky

    2016-01-01

    Full Text Available Imitation modeling of direct hot extrusion of bushes made from high-strength cast iron is performed using finite-element method. The evolution of stress and strain fields during processing and the probability of crack formation are evaluated. The specific feature of the work is that during hot forming a special technique was used which permitted obtaining a gradient distribution of graphite inclusions over the cross-section of bushes. The results of modeling are used in certain technologies which are implemented in industrial practice.

  10. Extrusion conditions affect chemical composition and in vitro digestion of select food ingredients.

    Science.gov (United States)

    Dust, Jolene M; Gajda, Angela M; Flickinger, Elizabeth A; Burkhalter, Toni M; Merchen, Neal R; Fahey, George C

    2004-05-19

    An experiment was conducted to determine the effects of extrusion conditions on chemical composition and in vitro hydrolytic and fermentative digestion of barley grits, cornmeal, oat bran, soybean flour, soybean hulls, and wheat bran. Extrusion conditions altered crude protein, fiber, and starch concentrations of ingredients. Organic matter disappearance (OMD) increased for extruded versus unprocessed samples of barley grits, cornmeal, and soybean flour that had been hydrolytically digested. After 8 h of fermentative digestion, OMD decreased as extrusion conditions intensified for barley grits and cornmeal but increased for oat bran, soybean hulls, and wheat bran. Total short-chain fatty acid production decreased as extrusion conditions intensified for barley grits, soybean hulls, and soybean flour. These data suggest that the effects of extrusion conditions on ingredient composition and digestion are influenced by the unique chemical characteristics of individual substrates.

  11. Hot-melt extrusion of sugar-starch-pellets.

    Science.gov (United States)

    Yeung, Chi-Wah; Rein, Hubert

    2015-09-30

    Sugar-starch-pellets (syn. sugar spheres) are usually manufactured through fluidized bed granulation or wet extrusion techniques. This paper introduces hot-melt extrusion (HME) as an alternative method to manufacture sugar-starch-pellets. A twin-screw extruder coupled with a Leistritz Micro Pelletizer (LMP) cutting machine was utilized for the extrusion of different types (normal-, waxy-, and high-amlyose) of corn starch, blended with varying amounts of sucrose. Pellets were characterized for their physicochemical properties including crystallinity, particle size distribution, tensile strength, and swelling expansion. Furthermore, the influence of sugar content and humidity on the product was investigated. Both sucrose and water lowered the Tg of the starch system allowing a convenient extrusion process. Mechanical strength and swelling behavior could be associated with varying amylose and amylopectin. X-ray powder diffractometric (XRPD) peaks of increasing sucrose contents appeared above 30%. This signified the oversaturation of the extruded starch matrix system with sucrose. Otherwise, had the dissolved sucrose been embedded into the molten starch matrix, no crystalline peak could have been recognized. The replacement of starch with sucrose reduced the starch pellets' swelling effect, which resulted in less sectional expansion (SEI) and changed the surface appearance. Further, a nearly equal tensile strength could be detected for sugar spheres with more than 40% sucrose. This observation stands in good relation with the analyzed values of the commercial pellets. Both techniques (fluidized bed and HME) allowed a high yield of spherical pellets (less friability) for further layering processes. Thermal influence on the sugar-starch system is still an obstacle to be controlled. Copyright © 2015 Elsevier B.V. All rights reserved.

  12. FEM analysis of hollow hub forming in rolling extrusion process

    Directory of Open Access Journals (Sweden)

    J. Bartnicki

    2014-10-01

    Full Text Available In this paper are presented the results of numerical calculations of rolling extrusion process of a hollow hub. As the flanges manufacturing at both sides of the product is required, in the analyzed process of rolling extrusion, a rear bumper was implemented as additional tool limiting axial metal flow. Numerical calculations of the hub forming process were conducted basing on finite element method, applying software Deform3D and Simufact in conditions of three dimensional state of strain. The obtained satisfactory results show that it is possible to conduct the further research works of experimental character, with the application of a modernized aggregate for the rolling extrusion process PO-2.

  13. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  14. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.

    2014-01-01

    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the

  15. Spray cast Al-Si base alloys for stiffness and fatigue strength requirements

    International Nuclear Information System (INIS)

    Courbiere, M.; Mocellin, A.

    1993-01-01

    Hypereutectic AlSiFe spray-cast alloys exhibit properties similar to those of metal-matrix composite (MMC's) : high Young's modulus and a low coefficient of thermal expansion. These physical properties can be adjusted by changing the Si content of the alloy. The refinement of the microstructure is produced by formation of a large amount of nuclei in the spray. Consolidation done by extrusion (bars, tubes or profiles) and/or forging leads to high mechanical properties, especially very good dynamic properties. High fatigue properties coupled with high modulus, good high temperature behaviour and low thermal expansion, allow their use for applications in the automotive industry. In opposition to MMC's, these materials present the advantage of easy recycling and easy machinability as it is the case for the conventional AlSi alloys. The low oxygen content allows quality joining with conventional arc welding techniques. (orig.)

  16. Friction conditions in the bearing area of an aluminium extrusion process

    NARCIS (Netherlands)

    Ma, X.; de Rooij, Matthias B.; Schipper, Dirk J.

    2012-01-01

    In aluminium extrusion processes, friction inside the bearing channel is important for controlling the surface quality of the extrusion products. The contact materials show a large hardness difference, one being hot aluminium, and the other being hardened tool steel. Further, the contact pressure is

  17. Factors affecting irrigant extrusion during root canal irrigation: a systematic review

    NARCIS (Netherlands)

    Boutsioukis, C.; Psimma, Z.; van der Sluis, L.W.M.

    2013-01-01

    The aim of the present study was to conduct a systematic review and critical analysis of published data on irrigant extrusion to identify factors causing, affecting or predisposing to irrigant extrusion during root canal irrigation of human mature permanent teeth. An electronic search was conducted

  18. Development and Application of Blast Casting Technique in Large-Scale Surface Mines: A Case Study of Heidaigou Surface Coal Mine in China

    Directory of Open Access Journals (Sweden)

    Li Ma

    2016-01-01

    Full Text Available Blast casting is a high-efficiency technique applied in surface mines for overburden removal and results in stripping cost savings. According to ballistic theory and center-of-mass frame basic movement principles, key factors influencing blast casting effect were analyzed, which include bench height and mining panel width, inclined angle of blast holes, explosive unit consumption (EUC, delay-time interval, presplitting, and blast hole pattern parameters. An intelligent design software was developed for obtaining better breaking and casting effect, and the error rates predicted with actual result can be controlled with 10%. Blast casting technique was successfully applied in Heidaigou Surface Coal Mine (HSCM with more than 34% of material casted into the inner dump. A ramp ditch was set within the middle inner dump for coal transportation. The procedure of stripping and excavating was implemented separately and alternately in the two sections around the middle ramp ditch. An unconstrained-nonlinear model was deduced for optimizing the shift distance of the middle ramp. The calculation results show that optimum shift distance of HSCM is 480 m, and the middle ditch should be shifted after 6 blast casting mining panels being stripped.

  19. A novel plastification agent for cemented carbides extrusion molding

    International Nuclear Information System (INIS)

    Ji-Cheng Zhou; Bai-Yun Huang

    2001-01-01

    A type of novel plastification agent for plasticizing powder extrusion molding of cemented carbides has been developed. By optimizing their formulation and fabrication method, the novel plastification agent, with excellent properties and uniform distribution characters, were manufactured. The thermal debinding mechanism has been studied, the extruding rheological characteristics and debinding behaviors have been investigated. Using the newly developed plastification agent, the cemented carbides extrusion rods, with diameter up to 25 mm, have been manufactured. (author)

  20. Primary explosives

    Energy Technology Data Exchange (ETDEWEB)

    Matyas, Robert; Pachman, Jiri [Pardubice Univ. (Czech Republic). Faculty of Chemical Technology

    2013-06-01

    The first chapter provides background such as the basics of initiation and differences between requirements on primary explosives used in detonators and igniters. The authors then clarify the influence of physical characteristics on explosive properties, focusing on those properties required for primary explosives. Furthermore, the issue of sensitivity is discussed. All the chapters on particular groups of primary explosives are structured in the same way, including introduction, physical and chemical properties, explosive properties, preparation and documented use.

  1. Extrusão de misturas de castanha do Brasil com mandioca Extrusion of Brazil nut and cassava flour mixtures

    Directory of Open Access Journals (Sweden)

    Maria Luzenira de Souza

    2008-06-01

    Full Text Available Considerando-se que a castanha do Brasil apresenta elevado potencial nutritivo, baixo consumo no Brasil, baixo valor agregado e é um produto orgânico, além da alta produtividade, do baixo custo da mandioca e da tecnologia de extrusão termoplástica apresentarem ampla aplicabilidade e vantagens, este trabalho teve como objetivo empregar estas três variáveis, para formular misturas com castanha do Brasil e farinha de mandioca e processá-las por extrusão, visando à obtenção de produtos extrusados ricos em proteína vegetal e prontos para o consumo. Foram utilizadas torta de amêndoa de castanha do Brasil semidesengordurada e farinha de mandioca para formulações das misturas para extrusão. Aplicou-se o delineamento fatorial completo composto central (2³, com 3 variáveis independentes e a metodologia de superfície de resposta foi usada para avaliar os resultados da composição centesimal e o valor calórico, frente às variações de castanha, umidade e temperatura. Os resultados indicam que as formulações com maiores quantidades de castanha apresentam quantidades de proteínas, lipídios e cinzas mais elevadas, já as formulações com menores teores de castanha apresentam maiores percentuais de carboidratos. Os coeficientes de regressão médios do modelo estatístico para as respostas são: umidade 7,40; carboidratos 51,09; proteínas 15,34; lipídios 11,77; fibra total 9,92 e kcal 371,65. Os ensaios com menores teores de castanha e maiores de farinha apresentam-se mais expandidos e de cor clara, enquanto que aqueles com maiores teores de castanha não se expandem e têm a cor acinzentada. Conclui-se que a adição de castanha semidesengordurada à farinha de mandioca pode ser submetida à extrusão, originando um produto extrusado fonte de proteína vegetal, pronto para o consumo e que pode atender à exigência de consumidores que não utilizam proteínas de origem animal.Considering that Brazil nut presents high nutritional

  2. Extrusion-cooking to improve the animal feed quality of broad beans

    NARCIS (Netherlands)

    Moscicki, L.; Wojcik, S.; Plaur, K.; Zuilichem, van D.J.

    1984-01-01

    Extrusion-cooking of broad beans with a single-screw extruder has been investigated. Attention was focused on process requirements as well as on the nutritional effects of extrusion-cooked broad beans in a chicken feed formulation. The optimal thermal process conditions required for a product of

  3. Study of microstructure, texture and mechanical properties of Zr–2.5Nb alloy pressure tubes fabricated with different processing routes

    International Nuclear Information System (INIS)

    Saibaba, N.; Vaibhaw, Kumar; Neogy, S.; Mani Krishna, K.V.; Jha, S.K.; Phani Babu, C.; Ramana Rao, S.V.; Srivastava, D.; Dey, G.K.

    2013-01-01

    Different fabrication trials involving the variation in three important stages of Zr–2.5Nb pressure tube were undertaken. The variations were with respect to the mode of breaking the cast structure of the ingot (forging vs extrusion), the hot extrusion ratio and the number of subsequent cold work stages to produce the finished tube. It was observed that the forging process resulted in superior performance in breaking the cast structure. Higher extrusion ratios resulted in more favorable texture and microstructure. More continuity of the beta phase was observed in the final microstructure for the route involving the single cold work step subsequent to hot extrusion

  4. Relationship Between Preoperative Extrusion of the Medial Meniscus and Surgical Outcomes After Partial Meniscectomy.

    Science.gov (United States)

    Kim, Sung-Jae; Choi, Chong Hyuk; Chun, Yong-Min; Kim, Sung-Hwan; Lee, Su-Keon; Jang, Jinyoung; Jeong, Howon; Jung, Min

    2017-07-01

    No previous study has examined arthritic change after meniscectomy with regard to extrusion of the medial meniscus. (1) To determine the factors related to preoperative meniscal extrusion; (2) to investigate the relationship between medial meniscal extrusion and postoperative outcomes of partial meniscectomy, and to identify a cutoff point of meniscal extrusion that contributes to arthritic change after partial meniscectomy in nonosteoarthritic knees. Cohort study; Level of evidence, 3. A total of 208 patients who underwent partial meniscectomy of the medial meniscus between January 2000 and September 2006 were retrospectively reviewed. The extent of extrusion and severity of degeneration of the medial meniscus as shown on preoperative MRI were evaluated. The minimum follow-up duration was 7 years. Clinical function was assessed with the Lysholm knee scoring scale, the International Knee Documentation Committee (IKDC) subjective knee evaluation form, and the Tapper and Hoover grading system. Radiological evaluation was conducted by use of the IKDC radiographic assessment scale. Regression analysis was performed to identify factors affecting preoperative extrusion of the medial meniscus and factors influencing follow-up results after partial meniscectomy. Receiver operating characteristic curve was used to identify a cutoff point for the extent of meniscal extrusion that was associated with arthritic change. The mean ± SD preoperative Lysholm knee score was 65.0 ± 6.3 and the mean IKDC subjective score was 60.1 ± 7.5. The mean follow-up functional scores were 93.2 ± 5.1 ( P meniscus showed a tendency to increase as the extent of intrameniscal degeneration increased, and the medial meniscus was extruded more in patients with horizontal, horizontal flap, and complex tears. The preoperative extent of meniscal extrusion had a statistically significant correlation with follow-up Lysholm knee score (coefficient = -0.10, P = .002), IKDC subjective score (coefficient

  5. Determining casting defects in near-net shape casting aluminum parts by computed tomography

    Science.gov (United States)

    Li, Jiehua; Oberdorfer, Bernd; Habe, Daniel; Schumacher, Peter

    2018-03-01

    Three types of near-net shape casting aluminum parts were investigated by computed tomography to determine casting defects and evaluate quality. The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectively. Unlike die casting (second part), low-pressure die casting (first part) significantly reduced the formation of casting defects (i.e., porosity) due to its smooth filling and solidification under pressure. No significant casting defect was observed in the third part, and this absence of defects indicates that semi-solid casting could produce high-quality near-net shape casting aluminum parts. Moreover, casting defects were mostly distributed along the eutectic grain boundaries. This finding reveals that refinement of eutectic grains is necessary to optimize the distribution of casting defects and reduce their size. This investigation demonstrated that computed tomography is an efficient method to determine casting defects in near-net shape casting aluminum parts.

  6. The Energetics and Physiological Impact of Cohesin Extrusion.

    Science.gov (United States)

    Vian, Laura; Pękowska, Aleksandra; Rao, Suhas S P; Kieffer-Kwon, Kyong-Rim; Jung, Seolkyoung; Baranello, Laura; Huang, Su-Chen; El Khattabi, Laila; Dose, Marei; Pruett, Nathanael; Sanborn, Adrian L; Canela, Andres; Maman, Yaakov; Oksanen, Anna; Resch, Wolfgang; Li, Xingwang; Lee, Byoungkoo; Kovalchuk, Alexander L; Tang, Zhonghui; Nelson, Steevenson; Di Pierro, Michele; Cheng, Ryan R; Machol, Ido; St Hilaire, Brian Glenn; Durand, Neva C; Shamim, Muhammad S; Stamenova, Elena K; Onuchic, José N; Ruan, Yijun; Nussenzweig, Andre; Levens, David; Aiden, Erez Lieberman; Casellas, Rafael

    2018-05-17

    Cohesin extrusion is thought to play a central role in establishing the architecture of mammalian genomes. However, extrusion has not been visualized in vivo, and thus, its functional impact and energetics are unknown. Using ultra-deep Hi-C, we show that loop domains form by a process that requires cohesin ATPases. Once formed, however, loops and compartments are maintained for hours without energy input. Strikingly, without ATP, we observe the emergence of hundreds of CTCF-independent loops that link regulatory DNA. We also identify architectural "stripes," where a loop anchor interacts with entire domains at high frequency. Stripes often tether super-enhancers to cognate promoters, and in B cells, they facilitate Igh transcription and recombination. Stripe anchors represent major hotspots for topoisomerase-mediated lesions, which promote chromosomal translocations and cancer. In plasmacytomas, stripes can deregulate Igh-translocated oncogenes. We propose that higher organisms have coopted cohesin extrusion to enhance transcription and recombination, with implications for tumor development. Copyright © 2018 Elsevier Inc. All rights reserved.

  7. Metal extrusion using hydrostatic pressures; Le filage des metaux sous pression hydrostatique

    Energy Technology Data Exchange (ETDEWEB)

    Sauve, Ch [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1965-07-01

    The main problems connected with the deformation of metals due to extrusion are described. A method is put forward for calculating the rational rate of percentage deformation in the case of bar extrusion using a cylindrical container; reference is made to previous work on extrusion using a hydrostatic pressure with or without back-pressure. An extrusion process is described using hydrostatic pressure, without back-pressure, and using the lubricant for transmitting the thrust. This process has been used for eight years by the C.E.A. for the extrusion of a very wide range of metals, from beryllium to uranium and including steels; it leads to excellent surface textures. A very fine crystallization can be obtained on extruded products when the rate of extrusion is very low. There appears to be nothing against the use of high extrusion rates using this method. (author) [French] On expose les problemes generaux lies a la deformation des metaux par filage. On propose un calcul de la vitesse rationnelle de deformation pour cent dans le cas du filage de barres a partir d'un conteneur cylindrique, et l'on cite les travaux anterieurs sur le filage par faction d'une pression hydrostatique sans ou avec une contre-pression. On decrit un procede de filage par l'action d'une pression hydrostatique, sans contre-pression, utilisant le lubrifiant pour transmettre la poussee. Ce procede employe depuis 8 ans au C.E.A. pour filer les metaux les plus divers, depuis le beryllium jusqu'a l'uranium en passant par les aciers, permet d'obtenir d'excellents etats de surface. Une cristallisation tres fine peut etre obtenue sur les produits files lorsque le filage est tres lent. Rien ne parait s'opposer a ce que des filages rapides soient effectues avec cette methode. (auteur)

  8. Optical Measurement Technology For Aluminium Extrusions

    International Nuclear Information System (INIS)

    Moe, Per Thomas; Willa-Hansen, Arnfinn; Stoeren, Sigurd

    2007-01-01

    Optical measurement techniques such as laser scanning, structured light scanning and photogrammetry can be used for accurate shape control for aluminum extrusion and downstream processes. The paper presents the fundamentals of optical shape measurement. Furthermore, it focuses on how full-field in- and off-line shape measurement during pure-bending of aluminum extrusions has been performed with stripe projection (structured light) using white light. Full field shape measurement is difficult to implement industrially, but is very useful as a laboratory tool. For example, it has been clearly shown how moderate internal air pressure (less than 5 bars) can significantly reduce undesirable cross-sectional shape distortions during pure bending, and how buckling of the compressive flange occurs at an early stage. Finally, a stretch-bending set-up with adaptive shape control using internal gas pressure and optical techniques is presented

  9. Marginal Accuracy of Castings Fabricated with Ringless Casting Investment System and Metal Ring Casting Investment System: A Comparative Study.

    Science.gov (United States)

    Kalavathi, M; Sachin, Bhuvana; Prasanna, B G; Shreeharsha, T V; Praveen, B; Ragher, Mallikarjuna

    2016-02-01

    The thermal expansion of the investment can be restricted by the metal casting ring because the thermal expansion of the ring is less than that of the investment. The ringless casting procedure is in use in clinical dentistry, though there is little scientific data to support its use in fixed partial dentures. In this study, marginal discrepancy of castings produced with the ringless casting technique and the conventional technique using the metal rings were compared. A total of 30 wax patterns were fabricated directly on a metal die. Optical stereomicroscope was used to measure the marginal discrepancy between the metal die and wax patterns. A total of 15 castings were invested using Bellavest T phosphate-bonded investment with the ringless technique and 15 were invested with the same investment with a metal ring; 30 castings were produced using a nickel-chromium ceramo-metal alloy. The internal surface of the castings was not modified and seated with finger pressure. The vertical marginal discrepancy was measured using an optical stereomicroscope at a magnification of 100x. The data obtained were statistically analyzed using students t-test (paired t-test and unpaired t-test). The castings of the ringless technique provided less vertical marginal discrepancy (240.56 ± 45.81 μ) than the castings produced with the conventional metal ring technique (281.98± 53.05 μ). The difference was statistically significant. The ringless casting technique had produced better marginal accuracy compared with conventional casting technique. Ringless casting system can be used routinely for clinical purpose.

  10. Study on reactive extrusion processes of block copolymer

    International Nuclear Information System (INIS)

    Wu Lili; Jia Yuxi; Sun Sheng; Zhang Guofang; Zhao Guoqun; An Lijia

    2007-01-01

    The anionic copolymerization process of styrene-butadiene (S/B) block copolymer in a closely intermeshing co-rotating twin screw extruder with butyl-lithium initiator was studied. According to the anionic copolymerization mechanism and the reactive extrusion characteristics, the mathematical models of monomer conversion, average molecular weight and fluid viscosity during the anionic copolymerization of S/B were constructed, and then the reactive extrusion process was simulated by means of the finite volume method and the uncoupled semi-implicit iterative algorithm. Finally, the influence of the feeding mixture composition on conversion was discussed. The simulated results were nearly in agreement with the experimental results

  11. Travelling Through Caste

    OpenAIRE

    Kumar, Raj

    2016-01-01

    With its peculiar caste system, India is considered the most stratified of all known societies in human history. This system is ‘peculiar’ as it divides human beings into higher and lower castes and this division is backed by certain religious sanctions based on the sociological concepts of ‘purity’ and ‘pollution’. While the higher caste is associated with ‘purity’, the lower caste is associated with ‘pollution’. The people of the lower castes are not allowed to undertake religious journeys ...

  12. Extrusion and properties of lead zirconate titanate piezoelectric ceramics

    DEFF Research Database (Denmark)

    Cai, S.; Millar, C.E.; Pedersen, L.

    1997-01-01

    The purpose of this work was to develop a procedure for fabricating electroceramic actuators with good piezoelectric properties. The preparation of lead zirconate titanate (PZT) piezoelectric ceramic rods and tubes by extrusion processing is described. The microstructure of extrudates was investi......The purpose of this work was to develop a procedure for fabricating electroceramic actuators with good piezoelectric properties. The preparation of lead zirconate titanate (PZT) piezoelectric ceramic rods and tubes by extrusion processing is described. The microstructure of extrudates...

  13. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati

    2011-01-01

    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...... relations and caste identities have overarching dimensions in the day-to-day politics of the study villages. Though caste almost ceases to operate in relation to strict religious strictures, under economic compulsion the division of labour largely coincides with caste division. In the cultural......–ideological field, the concept of caste-hierarchy seems to continue as an influencing factor, even in the operation of leftist politics....

  14. Improvement of mechanical properties and corrosion resistance of biodegradable Mg-Nd-Zn-Zr alloys by double extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiaobo, E-mail: xbxbzhang2003@163.com [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China); Wang, Zhangzhong [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China); Yuan, Guangyin [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, Shanghai, 200240 (China); Xue, Yajun [School of Materials Science and Engineering, Nanjing Institute of Technology, Nanjing, 211167 (China)

    2012-08-01

    Highlights: Black-Right-Pointing-Pointer Microstructure of Mg-Nd-Zn-Zr alloys was refined and homogenized by double extrusion process. Black-Right-Pointing-Pointer The mechanical properties of the alloys were significantly enhanced by double extrusion. Black-Right-Pointing-Pointer The biocorrosion resistance of the alloys was improved by double extrusion. - Abstract: Mg-Nd-Zn-Zr alloy is a novel and promising biodegradable magnesium alloy due to good biocompatibility, desired uniform corrosion mode and outstanding corrosion resistance in simulated body fluid (SBF). However, the corrosion resistance and mechanical properties should be improved to meet the requirement of the biodegradable implants, such as plates, screws and cardiovascular stents. In the present study, double extrusion process was adopted to refine microstructure and improve mechanical properties of Mg-2.25Nd-0.11Zn-0.43Zr and Mg-2.70Nd-0.20Zn-0.41Zr alloys. The corrosion resistance of the alloys after double extrusion was also studied. The results show that the microstructure of the alloys under double extrusion becomes much finer and more homogeneous than those under once extrusion. The yield strength, ultimate tensile strength and elongation of the alloys under double extrusion are over 270 MPa, 300 MPa and 32%, respectively, indicating that outstanding mechanical properties of Mg-Nd-Zn-Zr alloy can be obtained by double extrusion. The results of immersion experiment and electrochemical measurements in SBF show that the corrosion resistance of Alloy 1 and Alloy 2 under double extrusion was increased by 7% and 8% respectively compared with those under just once extrusion.

  15. Improvement of mechanical properties and corrosion resistance of biodegradable Mg–Nd–Zn–Zr alloys by double extrusion

    International Nuclear Information System (INIS)

    Zhang, Xiaobo; Wang, Zhangzhong; Yuan, Guangyin; Xue, Yajun

    2012-01-01

    Highlights: ► Microstructure of Mg–Nd–Zn–Zr alloys was refined and homogenized by double extrusion process. ► The mechanical properties of the alloys were significantly enhanced by double extrusion. ► The biocorrosion resistance of the alloys was improved by double extrusion. - Abstract: Mg–Nd–Zn–Zr alloy is a novel and promising biodegradable magnesium alloy due to good biocompatibility, desired uniform corrosion mode and outstanding corrosion resistance in simulated body fluid (SBF). However, the corrosion resistance and mechanical properties should be improved to meet the requirement of the biodegradable implants, such as plates, screws and cardiovascular stents. In the present study, double extrusion process was adopted to refine microstructure and improve mechanical properties of Mg–2.25Nd–0.11Zn–0.43Zr and Mg–2.70Nd–0.20Zn–0.41Zr alloys. The corrosion resistance of the alloys after double extrusion was also studied. The results show that the microstructure of the alloys under double extrusion becomes much finer and more homogeneous than those under once extrusion. The yield strength, ultimate tensile strength and elongation of the alloys under double extrusion are over 270 MPa, 300 MPa and 32%, respectively, indicating that outstanding mechanical properties of Mg–Nd–Zn–Zr alloy can be obtained by double extrusion. The results of immersion experiment and electrochemical measurements in SBF show that the corrosion resistance of Alloy 1 and Alloy 2 under double extrusion was increased by 7% and 8% respectively compared with those under just once extrusion.

  16. Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

    Energy Technology Data Exchange (ETDEWEB)

    Das, S.K.; Ningileri, S.; Long, Z.; Saito, K.; Khraisheh, M.; Hassan, M.H.; Kuwana, K.; Han, Q.; Viswanathan, S.; Sabau, A.S.; Clark, J.; Hyrn, J. (ANL)

    2006-08-15

    Approximately 68% of the aluminum produced in the United States is first cast into ingots prior to further processing into sheet, plate, extrusions, or foil. The direct chill (DC) semi-continuous casting process has been the mainstay of the aluminum industry for the production of ingots due largely to its robust nature and relative simplicity. Though the basic process of DC casting is in principle straightforward, the interaction of process parameters with heat extraction, microstructural evolution, and development of solidification stresses is too complex to analyze by intuition or practical experience. One issue in DC casting is the formation of stress cracks [1-15]. In particular, the move toward larger ingot cross-sections, the use of higher casting speeds, and an ever-increasing array of mold technologies have increased industry efficiencies but have made it more difficult to predict the occurrence of stress crack defects. The Aluminum Industry Technology Roadmap [16] has recognized the challenges inherent in the DC casting process and the control of stress cracks and selected the development of 'fundamental information on solidification of alloys to predict microstructure, surface properties, and stresses and strains' as a high-priority research need, and the 'lack of understanding of mechanisms of cracking as a function of alloy' and 'insufficient understanding of the aluminum solidification process', which is 'difficult to model', as technology barriers in aluminum casting processes. The goal of this Aluminum Industry of the Future (IOF) project was to assist the aluminum industry in reducing the incidence of stress cracks from the current level of 5% to 2%. Decreasing stress crack incidence is important for improving product quality and consistency as well as for saving resources and energy, since considerable amounts of cast metal could be saved by eliminating ingot cracking, by reducing the scalping thickness of

  17. Effects of different cooling rates during two casting processes on the microstructures and mechanical properties of extruded Mg–Al–Ca–Mn alloy

    International Nuclear Information System (INIS)

    Xu, S.W.; Oh-ishi, K.; Kamado, S.; Takahashi, H.; Homma, T.

    2012-01-01

    Highlights: ► Ordered monolayer GP zone was formed by increasing cooling rate. ► Finer extruded microstructure was obtained by increasing cooling rate. ► Higher number density precipitates was obtained by increasing cooling rate. ► Tensile 0.2% proof stress was increased by 105 MPa by increasing cooling rate. ► Extruded DC-cast alloy shows higher tensile 0.2% proof stress of 409 MPa. - Abstract: In this study, Mg–3.6Al–3.4Ca–0.3Mn (wt.%) (which is denoted AXM4303) alloy ingots were prepared by two casting processes with different cooling rates: permanent mold (PM) casting, which has a lower cooling rate of 10–20 °C/s and direct chill (DC) casting, which has a higher cooling rate of 100–110 °C/s. Then, these two types of AXM4303 alloy ingots were hot extruded at 400 °C under the same conditions. The microstructures of the as-cast and extruded alloy samples were systematically investigated by field-emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM) and electron backscattered diffraction (EBSD) systems. The effects of the different cooling rates during the casting process on the microstructures and mechanical properties of the extruded AXM4303 alloy samples were evaluated. The results show that the strength of the extruded Mg–Al–Ca–Mn alloy can be substantially increased by microstructural control during the casting process. Because the cooling rate of the DC casting process is much faster than the cooling rate of PM casting, the DC-cast AXM4303 has the following properties: (i) the lamellar eutectic structure and dendrite cell size are significantly refined, (ii) the ordered monolayer GP zones enriched with Al and Ca nucleate with no growth, and (iii) most of the Mn remains in solution in the matrix. Thus, after hot extrusion, the DC-cast AXM4303 has finer dynamically recrystallized (DRXed) grain size, finer and more uniformly distributed fragmented eutectic particles, finer planar Al 2 Ca precipitates

  18. Suitability of the Yield Criterion in Numerical Simulation of Stretch Bending of Aluminum Extrusions

    International Nuclear Information System (INIS)

    Li, X.Q.; Zhou, X.B.; Wu, X.D.; Gao, H.Z.

    2005-01-01

    Stretch bending is commonly used to shape thin-walled extrusions in aerospace and automotive industries. The extrusions are pre-stretched and bent over rigid curved dies. Effective application of this process demands sufficient knowledge of how different parameters influence the final shape of the product. Numerical simulation is an effective approach to investigate these issues presently. However, the validity of simulation result depends strongly on a precise description of the mechanical behavior of the material. Due to crystallographic texture caused by the extrusion process, aluminium extrusions exhibit significant plastic anisotropy which need be described by advanced constitutive model. In this work stretch bending of aluminum extrusions is simulated by using different anisotropic criteria (Hill quadratic, Barlat three-parameter). The influence of two yield criteria on predicting maximum die force immediately before unloading, permanent sagging and vertical springback displacement in the middle section of extrusion are compared. Maximum die force and springback calculated by two yield criteria are found to be almost same. Permanent sagging is obviously underestimated by two yield criteria, however, prediction by Barlat three-parameter is closer to experiment than one of Hill quadratic yield criterion

  19. Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

    Directory of Open Access Journals (Sweden)

    Szajnara J.

    2013-12-01

    Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

  20. Current deformation rates and extrusion of the northwestern Okhotsk plate, northeast Russia

    Science.gov (United States)

    Hindle, D.; Fujita, K.; Mackey, K.

    2006-01-01

    Northeast Asia is a region of broad deformation resulting from the convergence of the Eurasian (EU) and North American (NA) plates. Part of this convergence has been suggested to be relieved by the extrusion and deformation of the Okhotsk plate (OK). Three models for the deformation of the seismically active northwestern corner of the Okhotsk plate, based on different modes of deformation partitioning, are calculated and compared to observations from GPS, seismicity, and geology. The results suggest that this region is being extruded southeastward and deforming internally by a mixture of pure contraction, ``smooth'' extrusion, and ``rigid'' extrusion. Calculated extrusion rates are ~3-5.5 mm/yr, comparable to estimates from geologic data, and internal deformation rates are ~3.0 × 10-9 yr -1. Internal deformation may be only partially accommodated by seismicity, but the short time span of seismic data leaves this subject to large uncertainty.

  1. Reducing the Incidence of Cast-related Skin Complications in Children Treated With Cast Immobilization.

    Science.gov (United States)

    Difazio, Rachel L; Harris, Marie; Feldman, Lanna; Mahan, Susan T

    2017-12-01

    Cast immobilization remains the mainstay of pediatric orthopaedic care, yet little is known about the incidence of cast-related skin complications in children treated with cast immobilization. The purposes of this quality improvement project were to: (1) establish a baseline rate of cast-related skin complications in children treated with cast immobilization, (2) identify trends in children who experienced cast-related skin complications, (3) design an intervention aimed at decreasing the rate of cast-related skin complications, and (4) determine the effectiveness of the intervention. A prospective interrupted time-series design was used to determine the incidence of cast-related skin complications overtime and compare the rates of skin complications before and after an intervention designed to decrease the incidence of cast-related heel complications. All consecutive patients who were treated with cast immobilization from September 2012 to September 2014 were included. A cast-related skin complications data collection tool was used to capture all cast-related skin complications. A high rate of heel events was noted in our preliminary analysis and an intervention was designed to decrease the rate of cast-related skin complications, including the addition of padding during casting and respective provider education. The estimated cast-related skin events rate for all patients was 8.9 per 1000 casts applied. The rate for the total preintervention sample was 13.6 per 1000 casts which decreased to 6.6 in the postintervention sample. When examining the heel-only group, the rate was 17.1 per 1000 lower extremity casts applied in the preintervention group and 6.8 in the postintervention group. Incorporating padding to the heel of lower extremity cast was an effective intervention in decreasing the incidence of cast-related skin complications in patients treated with cast immobilization. Level II.

  2. Numerical investigations on the lateral angular co-extrusion of aluminium and steel

    Science.gov (United States)

    Behrens, B.-A.; Klose, C.; Chugreev, A.; Thürer, S. E.; Uhe, J.

    2018-05-01

    In order to save weight and costs, different materials can be combined within one component. In the novel process chain being developed within the Collaborative Research Centre (CRC) 1153, joined semi-finished workpieces are used to produce hybrid solid components with locally adapted properties. Different materials are joined in an initial step before the forming process takes place. Hereby, the quality of the joining zone is improved by means of the thermo-mechanical treatment during the forming and machining processes. The lateral angular co-extrusion (LACE) approach is used to produce semi-finished workpieces because it allows for the production of coaxial semi-finished products consisting of aluminium and steel. In the further process chain, these semi-finished products are processed into hybrid bearing bushings with locally adapted properties by die forging. In the scope of this work, numerical investigations of the co-extrusion of aluminium-steel compounds were carried out using finite element (FE) simulation in order to examine the influence of the process parameters on the co-extrusion process. For this purpose, the relevant material properties of the aluminium alloy EN AW-6082 were determined experimentally and subsequently implemented in the numerical model. The obtained numerical model was used to study the impact of different ram speeds, press ratios and billet temperatures on the resulting extrusion forces and the material flow. The numerical results have been validated using force-time curves obtained from experimental extrusion tests carried out on a 2.5 MN laboratory extrusion press.

  3. Prediction of extrusion die wear by use of an artificial neural network

    International Nuclear Information System (INIS)

    Naidim, O.; Epureanu, A.; Tabacaru, V.

    2000-01-01

    In its vision of designing a technology, the process of optimisation of a material extrusion is an on-line process. The tool life is an important factor in selecting the objective function that represents the cost of the extruded product. This work is intended to realise the prediction of die wear evolution within the extrusion process, based on information obtained from numerical modelling. In order to reduce the number of experiments and to realise a flexible process of designing the necessary tools for an extrusion process, finite element (FE) modelling was used to determine designing space against the shape of the extruded product, the work conditions, the material and wear conditions. The information generated using FE was then used to train a neural network using backpropagation algorithm. Parameters considered in constructing neural networks include error tolerance, the factor of estimation of the 'best solution', the number of training cycles and the number of hidden layers. A general formula of calculus applicable in any extrusion process can be determined by establishing a relation between the stress state obtained within the extrusion process, deformation speed and friction on one hand, and wear on the other hand. The (1/W) parameter, where W is the tool wear in the active zone of the extrusion die, is a measure taken into account in calculating the die life as written in (1); this is the reason why it is important to make prediction of W value for geometries used in designing process or to optimise the die shape in order to reduce wear. (author)

  4. Microstructures and mechanical properties evolution of an Al–Fe–Cu alloy processed by repetitive continuous extrusion forming

    Energy Technology Data Exchange (ETDEWEB)

    Kong, Xiangxin [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Zhang, Hui, E-mail: zhanghui63hunu@163.com [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Hunan Province Key Laboratory for Spray Deposition Technology and Application, Hunan University, Changsha 410082 (China); Ji, Xiankun [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China)

    2014-08-26

    Repetitive continuous extrusion forming process (R-Conform process), as a continuous severe plastic deformation method, was performed on a horizontal continuous casting Al–0.74Fe–0.23Cu alloy. The microstructural evolution and mechanical properties were studied by optical microscope, X-ray diffraction, scanning electron microscope, transmission electron microscope, and tensile testing. The results show that tensile ductility of the Al–0.74Fe–0.23Cu alloy is greatly improved but tensile strength is gradually decreased after repetitive Conform processing. The necking is more intense and the size of dimples becomes bigger with increasing Conform passes. The first pass Conform process induces obviously grains refining, dissolution of AlFe, AlFeSi and AlSi primary phases, strain-induced precipitation and transformation of crystal orientation distributions, but further Conform deformation only changes the redistribution of precipitates. The changes of mechanical properties may be attributed to a complex progress of recovery, recrystallization and redistribution of precipitates during repetitive Conform process.

  5. Deformations in micro extrusion of metals

    Directory of Open Access Journals (Sweden)

    J. Piwnik

    2010-07-01

    Full Text Available Production technologies of small dimensions metallic elements are known for a long time. They are produced by machining methods:turning, milling, polishing. Recently, methods for manufacturing small details by forming are developed – microforming. This process ischaracterized by the high dimensions accuracy and the surface smoothness of received items and the high production rate. When a forming process is scaled down to micro dimensions, the microstructure of the workpiece, the surface topology of the workpiece and that of the tooling remain unchanged. Size effect is appearing. This paper analyses specifications of a metal extrusion in micro scale. To determine the impact of the tool surface roughness on deformation process the numerical model of roughness as triangle wave were developed. In paper the influence of the wave presence on the material flow is described. Impact of the forming conditions on extrusion forces there is also characterized.

  6. Extrusion and drawing of zircaloy 2. Production of pressure tubes for EL-4

    International Nuclear Information System (INIS)

    Thevenet, J.

    1964-01-01

    The authors give briefly the physical mechanical and chemical properties of zircaloy 2, as far as the transformation of this alloy is concerned. Extrusion: After a few general remarks concerning the extrusion and co-extrusion, including a comparison of the deformation resistance of canning metals and of zircaloy 2, the following points are considered: - the difficulties occurring because of the use of this alloy: - atmosphere protection - adjustment on to the machine tools - low thermal conductivity - economy of the metal (price) - the factors affecting the quality of the extruded products extrusion under a copper can and under lubricant glass - fine grain structure - temperature homogeneity - working temperature The transformation cycle - '550 kg ingot - preliminary shape 'for drawing of EL-4 tubes (112 x 120 L 12 m)' - is described in detail (extrusion or forging of the φ = 340 ingot into φ = 220 billets, cutting into lengths and hot drilling at φ = 125, fixing into a copper can and rough extrusion). Drawing: The main difficulties are due to seizing of the tools and to the necessity of protecting the alloy from the atmosphere during annealings. A brief description is given of drawing out on a short mandrel, on a long mandrel, of laminating on a reducing machine and of the carrying out of an annealing, as well as of the production of EL-4 tubes (φ =107 x 113 L 430 m) by drawing out shapes having a size of 112 x 120 on long mandrels. Conclusion: It is possible by extrusion and drawing to produce zircaloy 2 tubes similar to those which may be obtained normally using stainless steel. (authors) [fr

  7. Characteristics of copper-clad aluminum rods prepared by horizontal continuous casting

    Science.gov (United States)

    Zhang, Yubo; Fu, Ying; Jie, Jinchuan; Wu, Li; Svynarenko, Kateryna; Guo, Qingtao; Li, Tingju; Wang, Tongmin

    2017-11-01

    An innovative horizontal continuous casting method was developed and successfully used to prepare copper-clad aluminum (CCA) rods with a diameter of 85 mm and a sheath thickness of 16 mm. The solidification structure and element distribution near the interface of the CCA ingots were investigated by means of a scanning electron microscope, an energy dispersive spectrometer, and an electron probe X-ray microanalyzer. The results showed that the proposed process can lead to a good metallurgical bond between Cu and Al. The interface between Cu and Al was a multilayered structure with a thickness of 200 μm, consisting of Cu9Al4, CuAl2, α-Al/CuAl2 eutectic, and α-Al + α-Al/CuAl2 eutectic layers from the Cu side to the Al side. The mean tensile-shear strength of the CCA sample was 45 MPa, which fulfills the requirements for the further extrusion process. The bonding and diffusion mechanisms are also discussed in this paper.

  8. Cervical artificial disc extrusion after a paragliding accident.

    Science.gov (United States)

    Niu, Tianyi; Hoffman, Haydn; Lu, Daniel C

    2017-01-01

    Cervical total disc replacement (TDR) is an established alternative to anterior cervical discectomy and fusion (ACDF) with excellent long-term outcomes and low failure rates. Cases of implant failure and migration are scarce and primarily limited to several years postoperatively. The authors report a case of anterior extrusion of a C4-C5 ProDisc-C (DePuy Synthes, West Chester, PA, USA) cervical artificial disc (CAD) 14 months after placement due to minor trauma. A 33-year-old female who had undergone C4-C5 CAD implantation presented with neck pain and spasm after experiencing a paragliding accident. A 4 mm anterior protrusion of the CAD was seen on x-ray. She underwent removal of the CAD followed by anterior fusion. Other cases of CAD extrusion in the literature are discussed and the device's durability and testing are considered. Overall, CAD extrusion is a rare event. This case is likely the result of insufficient osseous integration. Patients undergoing cervical TDR should avoid high-risk activities to prevent trauma that could compromise the disc's placement, and future design/research should focus on how to enhance osseous integration at the interface while minimizing excessive heterotopic ossification.

  9. Extrusion-mixing compared with hand-mixing of polyether impression materials?

    Science.gov (United States)

    McMahon, Caroline; Kinsella, Daniel; Fleming, Garry J P

    2010-12-01

    The hypotheses tested were two-fold (a) whether altering the base:catalyst ratio influences working time, elastic recovery and strain in compression properties of a hand-mixed polyether impression material and (b) whether an extrusion-mixed polyether impression material would have a significant advantage over a hand-mixed polyether impression material mixed to the optimum base:catalyst ratio. The polyether was hand-mixed at the optimum (manufacturers recommended) base:catalyst ratios (7:1) and further groups were made by increasing or decreasing the catalyst length by 25%. Additionally specimens were also made from an extrusion-mixed polyether impression material and compared with the optimum hand-mixed base:catalyst ratio. A penetrometer assembly was used to measure the working time (n=5). Five cylindrical specimens for each hand-mixed and extrusion mixed group investigated were employed for elastic recovery and strain in compression testing. Hand-mixing polyether impression materials with 25% more catalyst than that recommended significantly decreased the working time while hand-mixing with 25% less catalyst than that recommended significantly increased the strain in compression. The extrusion-mixed polyether impression material provided similar working time, elastic recovery and strain in compression to the hand-mixed polyether mixed at the optimum base:catalyst ratio.

  10. Statistical reliability analyses of two wood plastic composite extrusion processes

    International Nuclear Information System (INIS)

    Crookston, Kevin A.; Mark Young, Timothy; Harper, David; Guess, Frank M.

    2011-01-01

    Estimates of the reliability of wood plastic composites (WPC) are explored for two industrial extrusion lines. The goal of the paper is to use parametric and non-parametric analyses to examine potential differences in the WPC metrics of reliability for the two extrusion lines that may be helpful for use by the practitioner. A parametric analysis of the extrusion lines reveals some similarities and disparities in the best models; however, a non-parametric analysis reveals unique and insightful differences between Kaplan-Meier survival curves for the modulus of elasticity (MOE) and modulus of rupture (MOR) of the WPC industrial data. The distinctive non-parametric comparisons indicate the source of the differences in strength between the 10.2% and 48.0% fractiles [3,183-3,517 MPa] for MOE and for MOR between the 2.0% and 95.1% fractiles [18.9-25.7 MPa]. Distribution fitting as related to selection of the proper statistical methods is discussed with relevance to estimating the reliability of WPC. The ability to detect statistical differences in the product reliability of WPC between extrusion processes may benefit WPC producers in improving product reliability and safety of this widely used house-decking product. The approach can be applied to many other safety and complex system lifetime comparisons.

  11. Gas explosion in domestic buildings. The vented gas explosion[sub][/sub

    Directory of Open Access Journals (Sweden)

    Tadeusz Chyży

    2014-08-01

    Full Text Available In this paper, the basic information, related to the so-called vented gas explosion, has been presented. The vented explosion it is an explosion, during which the destruction of the weakest elements of the structure occurs. Through the resulting holes (decompressing surfaces can flow both combustion products and non-burned gas mixture. In consequence, reduction of the maximum explosion pressure[i] P[sub]red [/sub][/i] may be significant. Often, a gas explosion occurs inside residential buildings. In this case, natural vents are window and door openings.[b]Keywords[/b]: gas, explosion, combustion, explosion vents

  12. Evaluation and Characterization of In-Line Annealed Continuous Cast Aluminum Sheet

    Energy Technology Data Exchange (ETDEWEB)

    Dr Subodh K. Das

    2006-01-17

    This R&D program will develop optimized, energy-efficient thermo-mechanical processing procedures for in-line annealing of continuously cast hot bands of two 5000 series aluminum alloys (5754 and 5052). The implementation of the R&D will result in the production of sheet with improved formability at high levels of productivity consistency and quality. The proposed R&D involves the following efforts: (1) Design and build continuous in-line annealing equipment for plant-scale trials; (2) Carry out plant-scale trials at Commonwealth Aluminum Corp.'s (CAC) plant in Carson; (3) Optimize the processing variables utilizing a metallurgical model for the kinetics of microstructure and texture evolution during thermo-mechanical processing; (4) Determine the effects of processing variables on the microstructure, texture, mechanical properties, and formability of aluminum sheet; (5) Develop design parameters for commercial implementation; and (6) Conduct techno-economic studies of the recommended process equipment to identify impacts on production costs. The research and development is appropriate for the domestic industry as it will result in improved aluminum processing capabilities and thus lead to greater application of aluminum in various industries including the automotive market. A teaming approach is critical to the success of this effort as no single company alone possesses the breadth of technical and financial resources for successfully carrying out the effort. This program will enable more energy efficient aluminum sheet production technology, produce consistent high quality product, and have The proposal addresses the needs of the aluminum industry as stated in the aluminum industry roadmap by developing new and improved aluminum processes utilizing energy efficient techniques. The effort is primarily related to the subsection on Rolling and Extrusion with the R&D to address energy and environmental efficiencies in aluminum manufacturing and will provide

  13. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  14. 75 FR 73041 - Aluminum Extrusions From the People's Republic of China: Postponement of Final Determination of...

    Science.gov (United States)

    2010-11-29

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-967] Aluminum Extrusions From the... investigation of aluminum extrusions from the People's Republic of China (``PRC'') on April 27, 2010.\\1\\ On..., 2011. \\1\\ See Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty...

  15. 75 FR 34982 - Aluminum Extrusions from the People's Republic of China: Notice of Postponement of Preliminary...

    Science.gov (United States)

    2010-06-21

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-968] Aluminum Extrusions from the... in the Federal Register a notice of initiation of the countervailing duty investigation of aluminum extrusions from the People's Republic of China. See Aluminum Extrusions From the People's Republic of China...

  16. Osmotic mechanism of the loop extrusion process

    Science.gov (United States)

    Yamamoto, Tetsuya; Schiessel, Helmut

    2017-09-01

    The loop extrusion theory assumes that protein factors, such as cohesin rings, act as molecular motors that extrude chromatin loops. However, recent single molecule experiments have shown that cohesin does not show motor activity. To predict the physical mechanism involved in loop extrusion, we here theoretically analyze the dynamics of cohesin rings on a loop, where a cohesin loader is in the middle and unloaders at the ends. Cohesin monomers bind to the loader rather frequently and cohesin dimers bind to this site only occasionally. Our theory predicts that a cohesin dimer extrudes loops by the osmotic pressure of cohesin monomers on the chromatin fiber between the two connected rings. With this mechanism, the frequency of the interactions between chromatin segments depends on the loading and unloading rates of dimers at the corresponding sites.

  17. Apical extrusion of debris in four different endodontic instrumentation systems: A meta-analysis.

    Science.gov (United States)

    Western, J Sylvia; Dicksit, Daniel Devaprakash

    2017-01-01

    All endodontic instrumentation systems tested so far, promote apical extrusion of debris, which is one of the main causes of postoperative pain, flare ups, and delayed healing. Of this meta-analysis was to collect and analyze in vitro studies quantifying apically extruded debris while using Hand ProTaper (manual), ProTaper Universal (rotary), Wave One (reciprocating), and self-adjusting file (SAF; vibratory) endodontic instrumentation systems and to determine methods which produced lesser extrusion of debris apically. An extensive electronic database search was done in PubMed, Scopus, Cochrane, LILACS, and Google Scholar from inception until February 2016 using the key terms "Apical Debris Extrusion, extruded material, and manual/rotary/reciprocating/SAF systems." A systematic search strategy was followed to extract 12 potential articles from a total of 1352 articles. The overall effect size was calculated from the raw mean difference of weight of apically extruded debris. Statistically significant difference was seen in the following comparisons: SAF ProTaper. Apical extrusion of debris was invariably present in all the instrumentation systems analyzed. SAF system seemed to be periapical tissue friendly as it caused reduced apical extrusion compared to Rotary ProTaper and Wave One.

  18. The FEM simulation of continuous rotary extrusion (CRE) of aluminum alloy AA3003

    Science.gov (United States)

    Rajendran, Nijenthan; Valberg, Henry; Misiolek, Wojciech Z.

    2017-10-01

    Continuous Rotary Extrusion (CRE) process is also known in literature under Conform TM name and it is mainly used for the continuous extrusion of Aluminum and Copper alloys. CRE use a feedstock in the form of rod, powders and chips, which are fed into the groove of the rotating wheel. As the wheel rotates the feedstock moves along with it due to friction with the wheel. Once the feedstock reaches the abutment the material deforms plastically and it is extruded through the die. CRE has lot to offer when compared to other more conventional extrusion processes such as low energy input, no limit in billet length as it is a continuous process as well as improved material physical properties due to plastic deformation under constant parameters. In this work a FEM model has been developed using Deform TM 3D, to study the metal flow and state variables of AA3003 CRE extrusion. The effect of extrusion wheel velocity has been investigated. The results show that increase in wheel velocity will heat up the feedstock metal due to high shear deformation and higher friction, which significantly changes metal flow conditions at the die exit.

  19. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  20. SPRAY CASTING

    OpenAIRE

    SALAMCI, Elmas

    2010-01-01

    ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and comp...

  1. Reduction of fumonisin B₁ in corn grits by twin-screw extrusion.

    Science.gov (United States)

    Jackson, Lauren S; Jablonski, Joseph; Bullerman, Lloyd B; Bianchini, Andreia; Hanna, Milford A; Voss, Kenneth A; Hollub, April D; Ryu, Dojin

    2011-08-01

    This study was designed to investigate the fate of fumonisins in flaking corn grits during twin-screw extrusion by measuring fumonisin B₁ (FB₁) and its analogs with a mass balance approach. Food grade corn grits and 2 batches of grits contaminated with FB₁ at 10 and 50 μg/g by Fusarium verticillioides M-2552 were processed with or without glucose supplementation (10%, w/w) with a twin-screw extruder. Extrusion reduced FB₁ in contaminated grits by 64% to 72% without glucose and 89% to 94% with added glucose. In addition, extrusion alone resulted in 26% to 73% reduction in the levels of fumonisin B₂ and fumonisin B₃, while levels of both mycotoxins were reduced by >89% in extruded corn grits containing 10% glucose. Mass balance analysis showed that 38% to 46% of the FB₁ species detected in corn extruded with glucose was N-(deoxy-D-fructos-1-yl)-FB₁, while 23% to 37% of FB₁ species detected in extruded corn grits with and without added glucose was bound to the matrix. It was also found that the hydrolyzed form of FB₁ was a minor species in extruded corn grits with or without added glucose, representing fumonisin analogues measured in this study. Research is needed to identify the reaction products resulting from extrusion processing of fumonisin-contaminated corn products. Twin-screw extrusion is widely used in food industry for its versatility. This technology may reduce the level of fumonisins in corn particularly with added glucose. Journal of Food Science © 2011 Institute of Food Technologists® No claim to original US government works.

  2. General phenomenology of underground nuclear explosions; Phenomenologie generale des explosions nucleaires souterraines

    Energy Technology Data Exchange (ETDEWEB)

    Derlich, S; Supiot, F [Commissariat a l' Energie Atomique, Bruyeres-le-Chatel (France). Centre d' Etudes

    1969-07-01

    An essentially qualitatively description is given of the phenomena related to underground nuclear explosions (explosion of a single unit, of several units in line, and simultaneous explosions). In the first chapter are described the phenomena which are common to contained explosions and to explosions forming craters (formation and propagation of a shock-wave causing the vaporization, the fusion and the fracturing of the medium). The second chapter describes the phenomena related to contained explosions (formation of a cavity with a chimney). The third chapter is devoted to the phenomenology of test explosions which form a crater; it describes in particular the mechanism of formation and the different types of craters as a function of the depth of the explosion and of the nature of the ground. The aerial phenomena connected with explosions which form a crater: shock wave in the air and focussing at a large distance, and dust clouds, are also dealt with. (authors) [French] On donne une description essentiellement qualitative des phenomenes lies aux explosions nucleaires souterraines (explosion d'un seul engin, d'engins en ligne et explosions simultanees). Dans un premier chapitre sont decrits les phenomenes communs aux explosions contenues et aux explosions formant un cratere (formation et propagation d'une onde de choc provoquant la vaporisation, la fusion et la fracturation du milieu). Le deuxieme chapitre decrit les phenomenes lies aux tirs contenus (formation d'une cavite et d'une cheminee). Le troisieme chapitre est consacre a la phenomenologie des tirs formant un cratere et decrit notamment le mecanisme de formation et les differents types de crateres en fonction de la profondeur d'explosion et de la nature du terrain. Les phenomenes aeriens lies aux explosions formant un cratere: onde de pression aerienne et focalisation a grande distance, nuages de poussieres, sont egalement abordes. (auteurs)

  3. Coupled analysis of material flow and die deflection in direct aluminum extrusion

    NARCIS (Netherlands)

    Assaad, W.; Geijselaers, Hubertus J.M.

    2010-01-01

    The design of extrusion dies depends on the experience of the designer. After the die has been manufactured, it is tested during an extrusion trial and machined several times until it works properly. The die is designed by a trial and error method which is an expensive process in terms of time and

  4. TECHNOLOGICAL PARAMETERS OF SLUGS CASTING OF GREY CAST IRON BY FROSTING

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The relation of geometrical parametres of casting with technological ones is shown. The monogram for definition of basic technological parametres of obtaining of castings by the method of continuously-cyclic iterative casting by freezing-up is presented.

  5. THE IMPACT OF EXTRUSION ON THE BIOGAS AND BIOMETHANE YIELD OF PLANT SUBSTRATES

    Directory of Open Access Journals (Sweden)

    Krzysztof Pilarski

    2016-09-01

    Full Text Available The objective of the present work was to determine the effect of pretreatment by extrusion on the biogas and biomethane yield of lignocellulosic substrates such as maize silage and maize straw silage. The biogas yields of the substrates before and after treatment were compared. Moreover, energy efficiency of pretreatment by extrusion was analyzed in order to assess the applicability of the process in an agricultural biogas plant. Extrusion tests were carried out in a short single-screw extruder KZM-2 in which the length-to-diameter ratio of the screw was 6:1 and rotational speed was 200 rpm. The biogas yield tests of the plant substrates after extrusion were carried out in a laboratory scale, using 15 biofermenters operated in a periodic manner, at a constant temperature of 39°C (mesophilic digestion and controlled pH conditions. The gas-emission analysis was performed using a certified gas analyzer from Geotech GA5000. Pretreatment by extrusion was observed to improve the quantity of methane generated: in terms of fresh matter for maize silage subjected to extrusion, the methane yield was 16.48% higher than that of the non-extruded silage. On the other hand, maize straw silage after extrusion gave 35.30% more methane than did the same, non-extruded, material. Differences in yields relative to dry organic matter are also described in this paper. Taking into account the amount of energy that is spent on pretreatment and the generated amount of methane, the energy balance for the process gives an idea of the economics of the operation. For maize silage, energy efficiency was lower by 13.21% (-553.2 kWh/Mg, in contrast to maize straw silage, where the increase in energy was 33.49% (678.4 kWh/Mg. The obtained results indicate that more studies on the pretreatment and digestion of maize silage are required in order to improve the efficiency of its use for making biogas. To fully utilize its potential, it is necessary to know thoroughly the effect of

  6. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅳ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-11-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  7. Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2010-02-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  8. Colour Metallography of Cast Iron - Chapter 4: Vermicular Graphite Cast Iron (Ⅱ

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2011-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  9. Equal Channel Angular Extrusion Simulation of High-Nb Containing β-γ TiAl Alloys

    Directory of Open Access Journals (Sweden)

    Lai-qi Zhang

    2015-01-01

    Full Text Available TiAl alloys containing high Nb are significantly promising for high-temperature structural applications in aerospace and automotive industries. Unfortunately the low plasticity at room temperature limits their extensive applications. To improve the plasticity, not only optimizing the opposition, but also refining grain size through equal channel angular extrusion (ECAE is necessary. The equal channel angular extrusion simulation of Ti-44Al-8Nb-(Cr,Mn,B,Y(at% alloy was investigated by using the Deform-3D software. The influences of friction coefficient, extrusion velocity, and different channel angles on effective strain, damage factor, and the load on the die were analyzed. The results indicate that, with the increasing of friction coefficient, effective strain is enhanced. The extrusion velocity has little effect on the uniformity of effective strain; in contrast it has large influence on the damage factor. Thus smaller extrusion rate is more appropriate. Under the condition of different channel angles, the larger one results in the lower effective strain magnitude and better strain distribution uniformity.

  10. Study on lead extrusion damper as a seismic support

    International Nuclear Information System (INIS)

    Nomura, T.; Kojima, N.; Fujita, K.; Ito, T.

    1989-01-01

    The fundamental characteristics of two types of lead extrusion dampers (cylinder type, rotary type) for use as the nuclear power plant piping support of the elasto-plastic of damper are clarified. As a result, these lead extrusion dampers are found to have the following dynamic characteristics: hysteresis loop is both rectangular shape and bi-linear shape; maximum reaction force is independent of velocity and frequency but it increases as displacement exceeds the specified value; and the dissipated energy is very large and is independent of velocity, frequency and initial displacement (i.e., thermal expansion of pipings) in the range of test

  11. Analysis of Material Flow in Screw Extrusion of Aluminum

    International Nuclear Information System (INIS)

    Haugen, Bjoern; Oernskar, Magnus; Welo, Torgeir; Wideroee, Fredrik

    2010-01-01

    Screw extrusion of aluminum is a new process for production of aluminum profiles. The commercial potential could be large. Little experimental and numerical work has been done with respect to this process.The material flow of hot aluminum in a screw extruder has been analyzed using finite element formulations for the non-Newtonian Navier-Stokes equations. Aluminum material properties are modeled using the Zener-Holloman material model. Effects of stick-slip conditions are investigated with respect to pressure build up and mixing quality of the extrusion process.The numerical results are compared with physical experiments using an experimental screw extruder.

  12. Effects of caste on the expression of genes associated with septic injury and xenobiotic exposure in the Formosan subterranean termite.

    Directory of Open Access Journals (Sweden)

    Claudia Husseneder

    Full Text Available As social insects, termites live in densely populated colonies with specialized castes under conditions conducive to microbial growth and transmission. Furthermore, termites are exposed to xenobiotics in soil and their lignocellulose diet. Therefore, termites are valuable models for studying gene expression involved in response to septic injury, immunity and detoxification in relation to caste membership. In this study, workers and soldiers of the Formosan subterranean termite, Coptotermes formosanus, were challenged by bacterial injection or by no-choice feeding with a sublethal concentration (0.5% of phenobarbital. Constitutive and induced expression of six putative immune response genes (two encoding for lectin-like proteins, one for a ficolin-precursor, one for the Down syndrome cell adhesion molecule, one for a chitin binding protein, and one for the gram-negative binding protein 2 and four putative detoxification genes (two encoding for cytochrome P450s, one for glutathione S-transferase, and one for the multi antimicrobial extrusion protein, were measured via quantitative real time polymerase chain reaction and compared within and among 1 colonies, 2 treatment types and 3 castes via ANOVA. Eight genes were inducible by septic injury, feeding with phenobarbital or both. Colony origin had no effect on inducibility or differential gene expression. However, treatment type showed significant effects on the expression of the eight inducible genes. Caste effects on expression levels were significant in five of the eight inducible genes with constitutive and induced expression of most target genes being higher in workers than in soldiers.

  13. Computer simulation of explosion crater in dams with different buried depths of explosive

    Science.gov (United States)

    Zhang, Zhichao; Ye, Longzhen

    2018-04-01

    Based on multi-material ALE method, this paper conducted a computer simulation on the explosion crater in dams with different buried depths of explosive using LS-DYNA program. The results turn out that the crater size increases with the increase of buried depth of explosive at first, but closed explosion cavity rather than a visible crater is formed when the buried depth of explosive increases to some extent. The soil in the explosion cavity is taken away by the explosion products and the soil under the explosion cavity is compressed with its density increased. The research can provide some reference for the anti-explosion design of dams in the future.

  14. The structure of abrasion-resisting castings made of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-01-01

    Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

  15. The deformation of wax patterns and castings in investment casting technology

    Directory of Open Access Journals (Sweden)

    A. Herman

    2012-01-01

    Full Text Available The dimensional accuracy of the final casting of Inconel alloy 738 LC is affected by many aspects. One of them is the choice of method and time of cooling wax model for precision investment casting. The main objective was to study the initial deformation of the complex shape of the casting of the rotor blades. Various approaches have been tested for cooling wax pattern. When wax models are cooling on the air, without clamping in jig for cooling, deviations from the ideal shape of the casting are very noticeable (up to 8 mm and most are in extreme positions of the model. When blade is cooled in fixing jig in water environment, the resulting deviations compared with cooling in air are significantly larger, sometimes up to 10 mm. This itself does not mean that the final shape of the casting is dimensionally more accurate with usage of wax models, which have deviations from the ideal position smaller. Another deformation occurs when shell mould is produced around wax pattern and furthermore deformations emerge while casting of blade is cooling. This paper demonstrates first steps in describing complex process of deformations of Inconel alloy blades produced with investment casting technology by comparing results from thermal imagery, simulations in foundry simulation software ProCAST 2010 and measurements from CNC scanning system Carl Zeiss MC 850. Conclusions are so far not groundbreaking, but it seems deformations of wax pattern and deformations of castings do in some cases cancel each other by having opposite directions. Describing entirely whole process of deformations will help increase precision of blade castings so that models at the beginning and blades in the end are the same.

  16. An osteophyte in the tibial plateau is a risk factor for allograft extrusion after meniscus allograft transplantation.

    Science.gov (United States)

    Jeon, Byeongsam; Kim, Jong-Min; Kim, Jong-Min; Lee, Chang-Rack; Kim, Kyung-Ah; Bin, Seong-Il

    2015-05-01

    Osteophytes can be observed on the tibial plateau during meniscus allograft transplantation (MAT). However, no studies to date have evaluated the effect of these osteophytes on meniscus allograft extrusion. Osteophyte excision in the tibial plateau could reduce extrusion of the transplanted meniscus and improve short-term clinical outcomes with meniscus allograft transplantation. Cohort study; Level of evidence, 3. Between October 2004 and July 2012, a total of 323 patients underwent MAT at a single institution. Of these, 88 patients had a peripheral osteophyte in their tibial plateau, and they were enrolled in the study retrospectively. The mean age of the patients was 35.3 years (range, 15-56 years); there were 57 male and 31 female patients. Forty-four patients underwent osteophyte excision concomitantly with MAT and 44 patients underwent MAT only. The 2 groups showed no difference in terms of age, body mass index, time after meniscectomy, and preoperative knee scores. A medial meniscus allograft was transplanted in 13 cases (15%) and a lateral meniscus in 75 (85%). The absolute extrusion and relative percentage of extrusion were measured to evaluate allograft extrusion 12 months after MAT. The modified Lysholm scoring system and the Hospital for Special Surgery score at 2 years after MAT were used to evaluate clinical outcomes. The mean absolute extrusions at 1 year postoperatively in the excision and nonexcision groups were 3.5±1.5 and 5.5±1.6 mm, respectively. The mean relative percentages of extrusion were 34.1%±15.9% and 54.7%±20.7%, respectively. The rates of allograft extrusion (>3 mm) were 28 of 44 (63.6%) and 41 of 44 (93.2%) in the excision and nonexcision groups, respectively. The intergroup differences in absolute extrusion, relative percentage of extrusion, and rate of allograft extrusion were statistically significant (P<.001 for all 3 parameters). There were no significant differences in the clinical outcomes (modified Lysholm or Hospital of

  17. Development of poloxamer gel formulations via hot-melt extrusion technology.

    Science.gov (United States)

    Mendonsa, Nicole S; Murthy, S Narasimha; Hashemnejad, Seyed Meysam; Kundu, Santanu; Zhang, Feng; Repka, Michael A

    2018-02-15

    Poloxamer gels are conventionally prepared by the "hot" or the "cold" process. But these techniques have some disadvantages such as high energy consumption, requires expensive equipment and often have scale up issues. Therefore, the objective of this work was to develop poloxamer gels by hot-melt extrusion technology. The model drug selected was ketoprofen. The formulations developed were 30% and 40% poloxamer gels. Of these formulations, the 30% poloxamer gels were selected as ideal gels. DSC and XRD studies showed an amorphous nature of the drug after extrusion. It was observed from the permeation studies that with increasing poloxamer concentration, a decrease in drug permeation was obtained. Other studies conducted for the formulations included in-vitro release studies, texture analysis, rheological studies and pH measurements. In conclusion, the hot-melt extrusion technology could be successfully employed to develop poloxamer gels by overcoming the drawbacks associated with the conventional techniques. Published by Elsevier B.V.

  18. Reduction of Fumonisin Toxicity by Extrusion and Nixtamalization (Alkaline Cooking).

    Science.gov (United States)

    Voss, Kenneth; Ryu, Dojin; Jackson, Lauren; Riley, Ronald; Gelineau-van Waes, Janee

    2017-08-23

    Fumonisins are mycotoxins found in corn. They are toxic to animals and cause cancer in rodents and neural tube defects in LM/Bc mice. Reducing their concentrations in corn-based foods is therefore desirable. Chemical analysis or in vitro bioassays of food extracts might not detect toxic fumonisin reaction products that are unknown or unextractable from food matrices, thus potentially underestimating in vivo toxicity. The effectiveness of two common cooking methods, extrusion and nixtamalization (alkaline cooking), to reduce the toxicity of fumonisin-contaminated corn grits (extrusion) and whole kernel corn (nixtamalization) was shown by means of rat feeding bioassays using fumonisin-specific kidney effects as indicators of potential toxicity. A third bioassay showed that in contrast to fumonisin B 1 (FB 1 ), hydrolyzed fumonisin B 1 (HFB 1 ; formed from FB 1 during nixtamalization) did not cause neural tube defects in LM/Bc mice. The findings indicate that extrusion and nixtamalization reduce the potential toxicity of FB 1 -contaminated corn.

  19. Inductive ingot heating for extrusion press applications; Induktive Bolzenerwaermung fuer Strangpressanwendungen

    Energy Technology Data Exchange (ETDEWEB)

    Beer, Stefan [I.A.S. Induktions-Anlagen + Service GmbH und Co. KG, Iserlohn (Germany)

    2013-03-15

    Inductive heating of large-format aluminium ingots on modern extrusion press lines generates significant process-engineering benefits. In addition, the proportion of special alloys processed is continuously increasing, accompanied simultaneously by ever smaller production batches, both of which are factors necessitating improvement of and greater flexibility in process-cycle control. This report examines a system concept recently commissioned on one of the world's largest aluminium extrusion presses. (orig.)

  20. FEM simulation of friction testing method based on combined forward rod-backward can extrusion

    DEFF Research Database (Denmark)

    Nakamura, T; Bay, Niels; Zhang, Z. L

    1997-01-01

    A new friction testing method by combined forward rod-backward can extrusion is proposed in order to evaluate frictional characteristics of lubricants in forging processes. By this method the friction coefficient mu and the friction factor m can be estimated along the container wall and the conical...... curves are obtained by rigid-plastic FEM simulations in a combined forward rod-backward can extrusion process for a reduction in area R-b = 25, 50 and 70 percent in the backward can extrusion. It is confirmed that the friction factor m(p) on the punch nose in the backward cart extrusion has almost...... in a mechanical press with aluminium alloy A6061 as the workpiece material and different kinds of lubricants. They confirm the analysis resulting in reasonable values for the friction coefficient and the friction factor....

  1. Analysis and modeling of hot extrusion die for its service life enhancement

    Science.gov (United States)

    Akhtar, Syed Sohail

    Aluminum extrusion finds extensive application in the construction, automobile and aerospace industries. High pressures, elevated temperatures, complex and intricate section geometries lead to repeated mechanical and thermal stresses in the die and affiliated tooling. Product rework and rejects can be traced back to various defects spread over the die life cycle: die design, die manufacture and heat treatment, process parameters, inprocess die maintenance/correction and, billet type and quality. Therefore, improved and efficient service life of die and related tooling used in the extrusion press is one the most important factors in maximizing productivity and minimizing cost for ensuring the economical efficiency of an aluminum extrusion plant. How often a die has to be scrapped and replaced with a new one directly contributes to the commercial viability of producing a certain profile. The focus of the current work is on three distinct yet inter-related studies pertaining to the improvement of aluminum extrusion die. Study-A (Die Failure Analysis) is an investigation of various modes and critical failure types based on industrial data (Chapter-2 ), examination of failed dies and finite element simulation for identification of critical process parameters and design features in die fatigue-life (Chapter-3). In Study-B (Die Surface Hardening Treatment), two-stage controlled gas nitriding process for H13 steel is evaluated, both experimentally and numerically, in terms of nitrided case morphology and properties (Chapter-4) followed by experimental and numerical investigation of the effects of repeated nitriding (Chapter-5), pre-nitriding surface preparation (Chapter-6) and die profile geometry (Chapter-7) on nitriding performance in regard to die service life. In Study-C (Effect of Billet Quality on Die Life), the effect of billet quality and related influencing extrusion parameters on the die service life is investigated based on industrial data and some regression

  2. Direct Cast U-6Nb – 2017 Progress on Cylindrical Castings

    Energy Technology Data Exchange (ETDEWEB)

    Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-10-04

    This report describes work to further develop a sound technical basis and best practices for mold design and process parameters for the Direct Casting of U-6wt%Nb components. One major challenge to the production of U-6Nb components is the propensity for niobium segregation during casting and solidification. This is especially true for cylindrical castings where the vertical side walls allow flotation of Nb resulting in severe inverse macrosegregation. In this work, a small (120 mm diameter by 180 mm tall) and large cylinder (250 mm diameter by 310 mm tall) are examined with a focus on reducing, or eliminating, niobium segregation. It is demonstrated that counter gravity casting (top-to-bottom solidification) can be used to minimize segregation in the small cylinder. Attempts to counter gravity cast the large cylinder were unsuccessful, in large part due to size limitations of the current furnace. A path forward for casting of the large cylinders is discussed.

  3. Hydrodynamic modelling of hydrostatic magnesium extrusion

    NARCIS (Netherlands)

    Moodij, Ellen; de Rooij, Matthias B.; Schipper, Dirk J.

    2006-01-01

    Wilson’s hydrodynamic model of the hydrostatic extrusion process is extended to meet the geometry found on residual billets. The transition from inlet to work zone of the process is not considered sharp as in the model of Wilson but as a rounded edge, modelled by a parabolic function. It is shown

  4. Anodization of cast aluminium alloys produced by different casting methods

    Directory of Open Access Journals (Sweden)

    K. Labisz

    2008-08-01

    Full Text Available In this paper the usability of two casting methods, of sand and high pressure cast for the anodization of AlSi12 and AlSi9Cu3 aluminium cast alloys was investigated. With defined anodization parameters like electrolyte composition and temperature, current type and value a anodic alumina surface layer was produced. The quality, size and properties of the anodic layer was investigated after the anodization of the chosen aluminium cast alloys. The Alumina layer was observed used light microscope, also the mechanical properties were measured as well the abrasive wear test was made with using ABR-8251 equipment. The researches included analyze of the influence of chemical composition, geometry and roughness of anodic layer obtained on aluminum casts. Conducted investigations shows the areas of later researches, especially in the direction of the possible, next optimization anodization process of aluminum casting alloys, for example in the range of raising resistance on corrosion to achieve a suitable anodic surface layer on elements for increasing applications in the aggressive environment for example as materials on working building constructions, elements in electronics and construction parts in air and automotive industry.

  5. Extrusion Processing of Raw Food Materials and by-products: A Review.

    Science.gov (United States)

    Offiah, Vivian; Kontogiorgos, Vassilis; Falade, Kolawole O

    2018-05-22

    Extrusion technology has rapidly transformed the food industry with its numerous advantages over other processing methods. It offers a platform for processing different products from various food groups by modifying minor or major ingredients and processing conditions. Although cereals occupy a large portion of the extruded foods market, several other types of raw materials have been used. Extrusion processing of various food groups, including cereals and pseudo cereals, roots and tubers, pulses and oilseeds, fruits and vegetables, and animal products, as well as structural and nutritional changes in these food matrices are reviewed. Value addition by extrusion to food processing wastes and by-products from fruits and vegetables, dairy, meat and seafood, cereals and residues from starch, syrup and alcohol production, and oilseed processing are also discussed. Extrusion presents an economical technology for incorporating food processing residues and by-products back into the food stream. In contemporary scenarios, rising demand for extruded products with functional ingredients, attributed to evolving lifestyles and preferences, have led to innovations in the form, texture, color and content of extruded products. Information presented in this review would be of importance to processors and researchers as they seek to enhance nutritional quality and delivery of extruded products.

  6. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  7. Characterisation of the wall-slip during extrusion of heavy-clay products

    Science.gov (United States)

    Kocserha, I.; Gömze, A. L.; Kulkov, S.; Kalatur, E.; Buyakova, S. P.; Géber, R.; Buzimov, A. Y.

    2017-01-01

    During extrusion through the extrusion die, heavy-clay compounds are usually show plug flow with extensive slip at the wall of the die. In this study, the viscosity and the thickness of the slip layer were investigated. For the examination a brick-clay from Malyi (Hungary) deposit was applied as a raw material. The clay was characterised by XRPD, BET, SEM and granulometry. As the slip layer consists of suspension of the fine clay fraction so the clay minerals content of the clay (dviscosity of suspension with different water content was measured by means of rotational viscosimeter. The thickness of the slip layer was calculated from the measured viscosity and other data obtained from an earlier study with capillary rheometer. The calculated thickness value showed a tendency to reach a limit value by increasing the extrusion speed.

  8. Dimensional control of die castings

    Science.gov (United States)

    Karve, Aniruddha Ajit

    The demand for net shape die castings, which require little or no machining, is steadily increasing. Stringent customer requirements are forcing die casters to deliver high quality castings in increasingly short lead times. Dimensional conformance to customer specifications is an inherent part of die casting quality. The dimensional attributes of a die casting are essentially dependent upon many factors--the quality of the die and the degree of control over the process variables being the two major sources of dimensional error in die castings. This study focused on investigating the nature and the causes of dimensional error in die castings. The two major components of dimensional error i.e., dimensional variability and die allowance were studied. The major effort of this study was to qualitatively and quantitatively study the effects of casting geometry and process variables on die casting dimensional variability and die allowance. This was accomplished by detailed dimensional data collection at production die casting sites. Robust feature characterization schemes were developed to describe complex casting geometry in quantitative terms. Empirical modeling was utilized to quantify the effects of the casting variables on dimensional variability and die allowance for die casting features. A number of casting geometry and process variables were found to affect dimensional variability in die castings. The dimensional variability was evaluated by comparisons with current published dimensional tolerance standards. The casting geometry was found to play a significant role in influencing the die allowance of the features measured. The predictive models developed for dimensional variability and die allowance were evaluated to test their effectiveness. Finally, the relative impact of all the components of dimensional error in die castings was put into perspective, and general guidelines for effective dimensional control in the die casting plant were laid out. The results of

  9. Understanding vented gas explosions

    Energy Technology Data Exchange (ETDEWEB)

    Lautkaski, R. [VTT Energy, Espoo (Finland). Energy Systems

    1997-12-31

    The report is an introduction to vented gas explosions for nonspecialists, particularly designers of plants for flammable gases and liquids. The phenomena leading to pressure generation in vented gas explosions in empty and congested rooms are reviewed. The four peak model of vented gas explosions is presented with simple methods to predict the values of the individual peaks. Experimental data on the external explosion of dust and gas explosions is discussed. The empirical equation relating the internal and external peak pressures in vented dust explosions is shown to be valid for gas explosion tests in 30 m{sup 3} and 550 m{sup 3} chambers. However, the difficulty of predicting the internal peak pressure in large chambers remains. Methods of explosion relief panel design and principles of vent and equipment layout to reduce explosion overpressures are reviewed. (orig.) 65 refs.

  10. Understanding vented gas explosions

    Energy Technology Data Exchange (ETDEWEB)

    Lautkaski, R [VTT Energy, Espoo (Finland). Energy Systems

    1998-12-31

    The report is an introduction to vented gas explosions for nonspecialists, particularly designers of plants for flammable gases and liquids. The phenomena leading to pressure generation in vented gas explosions in empty and congested rooms are reviewed. The four peak model of vented gas explosions is presented with simple methods to predict the values of the individual peaks. Experimental data on the external explosion of dust and gas explosions is discussed. The empirical equation relating the internal and external peak pressures in vented dust explosions is shown to be valid for gas explosion tests in 30 m{sup 3} and 550 m{sup 3} chambers. However, the difficulty of predicting the internal peak pressure in large chambers remains. Methods of explosion relief panel design and principles of vent and equipment layout to reduce explosion overpressures are reviewed. (orig.) 65 refs.

  11. Microstructure and properties of ultrafine grain nickel 200 after hydrostatic extrusion processes

    Science.gov (United States)

    Sitek, R.; Krajewski, C.; Kamiński, J.; Spychalski, M.; Garbacz, H.; Pachla, W.; Kurzydłowski, K. J.

    2012-09-01

    This paper presents the results of the studies of the structure and properties of ultrafine grained nickel 200 obtained by hydrostatic extrusion processes. Microstructure was characterized by means of optical microscopy and electron transmission microscopy. Corrosion resistance was studied by impedance and potentiodynamic methods using an AutoLab PGSTAT 100 potentiostat in 0.1 M Na2SO4 solution and in acidified (by addition of H2SO4) 0.1 M NaCl solution at pH = 4.2 at room temperature. Microhardness tests were also performed. The results showed that hydrostatic extrusion produces a heterogeneous, ultrafine-grained microstructure in nickel 200. The corrosive resistance tests showed that the grain refinement by hydrostatic extrusion is accompanied by a decreased corrosive resistance of nickel 200.

  12. Experimental and finite element analyses of plastic deformation behavior in vortex extrusion

    International Nuclear Information System (INIS)

    Shahbaz, M.; Pardis, N.; Kim, J.G.; Ebrahimi, R.; Kim, H.S.

    2016-01-01

    Vortex extrusion (VE) is a single pass severe plastic deformation (SPD) technique which can impose high strain values with almost uniform distribution within cross section of the processed material. This technique needs no additional facilities for installation on any conventional extrusion equipment. In this study the deformation behavior of material during VE is investigated and the results are compared with those of conventional extrusion (CE). These investigations include finite element analysis, visioplasticity, and microstructural characterization of the processed samples. The results indicate that the VE process can accumulate a higher strain value by applying an additional torsional deformation. The role of this additional deformation mode on the microstructural evolution of the VE sample is discussed and compared with the results obtained on the CE samples.

  13. Explosive material treatment in particular the explosive compaction of powders

    International Nuclear Information System (INIS)

    Pruemmer, R.

    1985-01-01

    The constructive use of explosives in the last decades has led to new procedures in manufacturing techniques. The most important of these are explosive forming and cladding, the latter especially for the production of compound materials. The method of explosive compaction has the highest potential for further innovation. Almost theoretical densities are achievable in the green compacts as the pressure released by detonating explosives are very high. Also, the production of new conditions of materials (metastable high pressure phases) is possible. (orig.) [de

  14. Wear Behavior and Microstructure of Mg-Sn Alloy Processed by Equal Channel Angular Extrusion.

    Science.gov (United States)

    Chen, Jung-Hsuan; Shen, Yen-Chen; Chao, Chuen-Guang; Liu, Tzeng-Feng

    2017-11-16

    Mg-5wt.% Sn alloy is often used in portable electronic devices and automobiles. In this study, mechanical properties of Mg-5wt.% Sn alloy processed by Equal Channel Angular Extrusion (ECAE) were characterized. More precisely, its hardness and wear behavior were measured using Vickers hardness test and a pin-on-disc wear test. The microstructures of ECAE-processed Mg-Sn alloys were investigated by scanning electron microscope and X-ray diffraction. ECAE process refined the grain sizes of the Mg-Sn alloy from 117.6 μm (as-cast) to 88.0 μm (one pass), 49.5 μm (two passes) and 24.4 μm (four passes), respectively. Meanwhile, the hardness of the alloy improved significantly. The maximum wear resistance achieved in the present work was around 73.77 m/mm³, which was obtained from the Mg-Sn alloy treated with a one-pass ECAE process with a grain size of 88.0 μm. The wear resistance improvement was caused by the grain size refinement and the precipitate of the second phase, Mg₂Sn against the oxidation of the processed alloy. The as-cast Mg-Sn alloy with the larger grain size, i.e., 117.6 μm, underwent wear mechanisms, mainly adhesive wear and abrasive wear. In ECAE-processed Mg-Sn alloy, high internal energy occurred due to the high dislocation density and the stress field produced by the plastic deformation, which led to an increased oxidation rate of the processed alloy during sliding. Therefore, the oxidative wear and a three-body abrasive wear in which the oxide debris acted as the three-body abrasive components became the dominant factors in the wear behavior, and as a result, reduced the wear resistance in the multi-pass ECAE-processed alloy.

  15. Extrusion Process by Finite Volume Method Using OpenFoam Software

    International Nuclear Information System (INIS)

    Matos Martins, Marcelo; Tonini Button, Sergio; Divo Bressan, Jose; Ivankovic, Alojz

    2011-01-01

    The computational codes are very important tools to solve engineering problems. In the analysis of metal forming process, such as extrusion, this is not different because the computational codes allow analyzing the process with reduced cost. Traditionally, the Finite Element Method is used to solve solid mechanic problems, however, the Finite Volume Method (FVM) have been gaining force in this field of applications. This paper presents the velocity field and friction coefficient variation results, obtained by numerical simulation using the OpenFoam Software and the FVM to solve an aluminum direct cold extrusion process.

  16. 75 FR 51243 - Aluminum Extrusions from the People's Republic of China: Postponement of Preliminary...

    Science.gov (United States)

    2010-08-19

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-967] Aluminum Extrusions from the... Department of Commerce (``the Department'') initiated an antidumping duty investigation on Aluminum... Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty Investigation, 75...

  17. Dimensional accuracy of aluminium extrusions in mechanical calibration

    Science.gov (United States)

    Raknes, Christian Arne; Welo, Torgeir; Paulsen, Frode

    2018-05-01

    Reducing dimensional variations in the extrusion process without increasing cost is challenging due to the nature of the process itself. An alternative approach—also from a cost perspective—is using extruded profiles with standard tolerances and utilize downstream processes, and thus calibrate the part within tolerance limits that are not achievable directly from the extrusion process. In this paper, two mechanical calibration strategies for the extruded product are investigated, utilizing the forming lines of the manufacturer. The first calibration strategy is based on global, longitudinal stretching in combination with local bending, while the second strategy utilizes the principle of transversal stretching and local bending of the cross-section. An extruded U-profile is used to make a comparison between the two methods using numerical analyses. To provide response surfaces with the FEA program, ABAQUS is used in combination with Design of Experiment (DOE). DOE is conducted with a two-level fractional factorial design to collect the appropriate data. The aim is to find the main factors affecting the dimension accuracy of the final part obtained by the two calibration methods. The results show that both calibration strategies have proven to reduce cross-sectional variations effectively form standard extrusion tolerances. It is concluded that mechanical calibration is a viable, low-cost alternative for aluminium parts that demand high dimensional accuracy, e.g. due to fit-up or welding requirements.

  18. 77 FR 74466 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2012-12-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-968] Aluminum Extrusions From the... countervailing duty (CVD) investigation of aluminum extrusions from the People's Republic of China (PRC) \\1... Aluminum Extrusions From the People's Republic of China: Final Affirmative Countervailing Duty...

  19. Friction phenomena in hydrostatic extrusion of magnesium

    NARCIS (Netherlands)

    Moodij, Ellen

    2014-01-01

    When magnesium is hydrostatically extruded an inconsistent and sometimes bad surface quality is encountered. In hydrostatic extrusion the billet is surrounded by a lubricant, usually castor oil. The required pressure to deform the material is applied onto this lubricant and not directly to the

  20. Debris extrusion by glide-path establishing endodontic instruments with different geometries

    Directory of Open Access Journals (Sweden)

    Jung-Hong Ha

    2016-06-01

    Conclusion: Creating the glide-path using nickel-titanium rotary files produced lower amounts of debris extrusion than using manual stainless-steel files. The progressive taper design of ProGlider, the center-off cross-section of One G, and the alternative-pitch design of ScoutRace may have increased the efficiencies of debris removal with minimal extrusion during glide-path preparation. Glide-path preparation using NiTi rotary files have better clinical efficiency than the manual stainless-steel file.

  1. Development of modified route for fabrication of Zr-2.5Nb alloy pressure tubes

    International Nuclear Information System (INIS)

    Saibaba, N.; Hemantha Rao, G.V.S.; Phani Babu, C.; Jha, S.K.; Ganesha, G.N.; Ramana Rao, S.V.; Kumar Vaibhaw; Dey, G.K.; Srivastava, D.; Neogy, S.; Mani Krishna, K.V.

    2013-01-01

    Different fabrication trials involving the variation in three important manufacturing stages of Zr-2.5%Nb pressure tube were partially undetaken. The variations were with respect of mode of breaking the cast structure of the ingot (forging vs extrution), ratio of hot extrusion and number of stages of subsequent cold work to produce the finished tube. It was observed that forging process resulted in superior performance in breaking the cast structure. Higher extrusion ratios resulted in more favorable texture and microstrucutre. Continuity of the beta phase in the final microstructure was observed to be more in case of route involving single cold work subsequent to hot extrusion. (author)

  2. Concept Feasibility Report for Using Co-Extrusion to Bond Metals to Complex Shapes of U-10Mo

    Energy Technology Data Exchange (ETDEWEB)

    Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Smith, Mark T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2013-12-01

    In support of the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative (GTRI), Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate fuel for the U.S. high-performance research reactors (USHPRR). This report documents the results of PNNL’s efforts to develop the extrusion process for this concept. The approach to the development of a co-extruded complex-shaped fuel has been described and an extrusion of DU-10Mo was made. The initial findings suggest that given the extrusion forces required for processing U-10Mo, the co-extrusion process can meet the production demands of the USHPRR fuel and may be a viable production method. The development activity is in the early stages and has just begun to identify technical challenges to address details such as dimensional tolerances and shape control. New extrusion dies and roll groove profiles have been developed and will be assessed by extrusion and rolling of U-10Mo during the next fiscal year. Progress on the development and demonstration of the co-extrusion process for flat and shaped fuel is reported in this document

  3. Effect of extrusion conditions on the physico-chemical properties and in vitro protein digestibility of canola meal.

    Science.gov (United States)

    Zhang, Bo; Liu, Guo; Ying, Danyang; Sanguansri, Luz; Augustin, Mary Ann

    2017-10-01

    Canola meal has potential as a high protein food ingredient. The extrusion-induced changes in color, pH, extractable protein and in vitro protein digestibility of canola meal under different extrusion conditions was assessed. The extrusion barrel moisture (24%, 30% or 36%) and screw kneading block length (0, 30 or 60mm) were used as independent process parameters. Extrusion at high barrel moisture (36%) favored protein aggregation resulting in lower extractable protein compared to extrusion at the lowest barrel moisture (24%). At lower barrel moisture contents (24% and 30%), a longer kneading block length increased extractable protein but this was not the case at 36% barrel moisture. Canola protein digestibility was improved upon extrusion at 30% barrel moisture but there was no significant change at lower (24%) or higher (36%) barrel moisture. The kneading block length of the screw had no significant effect on the canola protein digestibility within the same barrel moisture level. The relationship between the physico-chemical parameters and in vitro digestibility was examined. This study highlighted the complex interplay of extrusion processing variables that affect protein degradation and the interaction of components, with consequent effects on protein digestibility. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Recent Advances in Extrusion-Based 3D Printing for Biomedical Applications.

    Science.gov (United States)

    Placone, Jesse K; Engler, Adam J

    2018-04-01

    Additive manufacturing, or 3D printing, has become significantly more commonplace in tissue engineering over the past decade, as a variety of new printing materials have been developed. In extrusion-based printing, materials are used for applications that range from cell free printing to cell-laden bioinks that mimic natural tissues. Beyond single tissue applications, multi-material extrusion based printing has recently been developed to manufacture scaffolds that mimic tissue interfaces. Despite these advances, some material limitations prevent wider adoption of the extrusion-based 3D printers currently available. This progress report provides an overview of this commonly used printing strategy, as well as insight into how this technique can be improved. As such, it is hoped that the prospective report guides the inclusion of more rigorous material characterization prior to printing, thereby facilitating cross-platform utilization and reproducibility. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Forward impact extrusion of surface textured steel blanks using coated tooling

    Science.gov (United States)

    Hild, Rafael; Feuerhack, Andreas; Trauth, Daniel; Arghavani, Mostafa; Kruppe, Nathan C.; Brögelmann, Tobias; Bobzin, Kirsten; Klocke, Fritz

    2017-10-01

    A method to enable dry metal forming by the means of a self-lubricating coating and surface textures was researched using an innovative Pin-On-Cylinder-Tribometer. The experimental analysis was complemented by a numerical model of the complex contact conditions between coated tools and the surface textured specimen at the micro-level. Based on the results, the explanation of the tribological interactions between surface textured specimens and the tool in dry full forward extrusion is the objective of this work. Therefore, experimental dry extrusion tests were performed using a tool system. The extruded specimens were evaluated regarding their geometry as well as by the required punch force. Thereby, the effectiveness and the feasibility of dry metal forming on the example of full forward extrusion was evaluated. Thus, one more step towards the technical realization of dry metal forming of low alloy steels under industrial conditions was realized.

  6. Investigation of the process energy demand in polymer extrusion: A brief review and an experimental study

    International Nuclear Information System (INIS)

    Abeykoon, Chamil; Kelly, Adrian L.; Brown, Elaine C.; Vera-Sorroche, Javier; Coates, Phil D.; Harkin-Jones, Eileen; Howell, Ken B.; Deng, Jing; Li, Kang; Price, Mark

    2014-01-01

    Highlights: • Energy consumption and losses in polymer extrusion are discussed. • This compares energy consumption in polymer extrusion at different conditions. • The role of power factor on energy efficiency in polymer extrusion is explored. • Empirical models on extruder energy consumption are provided. • Computer modelling of energy consumption of polymer extrusion is performed. - Abstract: Extrusion is one of the fundamental production methods in the polymer processing industry and is used in the production of a large number of commodities in a diverse industrial sector. Being an energy intensive production method, process energy efficiency is one of the major concerns and the selection of the most energy efficient processing conditions is a key to reducing operating costs. Usually, extruders consume energy through the drive motor, barrel heaters, cooling fans, cooling water pumps, gear pumps, etc. Typically the drive motor is the largest energy consuming device in an extruder while barrel/die heaters are responsible for the second largest energy demand. This study is focused on investigating the total energy demand of an extrusion plant under various processing conditions while identifying ways to optimise the energy efficiency. Initially, a review was carried out on the monitoring and modelling of the energy consumption in polymer extrusion. Also, the power factor, energy demand and losses of a typical extrusion plant were discussed in detail. The mass throughput, total energy consumption and power factor of an extruder were experimentally observed over different processing conditions and the total extruder energy demand was modelled empirically and also using a commercially available extrusion simulation software. The experimental results show that extruder energy demand is heavily coupled between the machine, material and process parameters. The total power predicted by the simulation software exhibits a lagging offset compared with the

  7. Compound cast product and method for producing a compound cast product

    Science.gov (United States)

    Meyer, Thomas N.; Viswanathan, Srinath

    2002-09-17

    A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

  8. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar

    2010-01-01

    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  9. Explosive coalescence of magnetic islands and explosive particle acceleration

    International Nuclear Information System (INIS)

    Tajima, T.; Sakai, J.I.

    1985-07-01

    An explosive reconnection process associated with the nonlinear evolution of the coalescence instability is found through studies of the electromagnetic particle simulation and the magnetohydrodynamic particle simulation. The explosive coalescence is a process of magnetic collapse, in which we find the magnetic and electrostatic field energies and temperatures (ion temperature in the coalescing direction, in particular) explode toward the explosion time t 0 as (t 0 - t)/sup -8/3/, (t 0 - t) -4 , and (t 0 - t)/sup -8/3/, respectively for a canonical case. Single-peak, double-peak, and triple-peak structures of magnetic energy, temperature, and electrostatic energy, respectively, are observed on the simulation as overshoot amplitude oscillations and are theoretically explained. The heuristic model of Brunel and Tajima is extended to this explosive coalescence in order to extract the basic process. Since the explosive coalescence exhibits self-similarity, a temporal universality, we theoretically search for a self-similar solution to the two-fluid plasma equations

  10. 75 FR 1085 - Commerce in Explosives; List of Explosive Materials (2009R-18T)

    Science.gov (United States)

    2010-01-08

    ... sensitive slurry and water gel explosives. Blasting caps. Blasting gelatin. Blasting powder. BTNEC [bis.... Explosive conitrates. Explosive gelatins. Explosive liquids. Explosive mixtures containing oxygen-releasing... powder. Fulminate of mercury. Fulminate of silver. Fulminating gold. Fulminating mercury. Fulminating...

  11. 75 FR 70291 - Commerce in Explosives; List of Explosive Materials (2010R-27T)

    Science.gov (United States)

    2010-11-17

    ..., including non-cap sensitive slurry and water gel explosives. Blasting caps. Blasting gelatin. Blasting.... Explosive conitrates. Explosive gelatins. Explosive liquids. Explosive mixtures containing oxygen-releasing... powder. Fulminate of mercury. Fulminate of silver. Fulminating gold. Fulminating mercury. Fulminating...

  12. Shuttle Primary Reaction Control Subsystem Thruster Fuel Valve Pilot Seal Extrusion: A Failure Correlation

    Science.gov (United States)

    Waller, Jess; Saulsberry, Regor L.

    2003-01-01

    Pilot operated valves (POVs) are used to control the flow of hypergolic propellants monomethylhydrazine (fuel) and nitrogen tetroxide (oxidizer) to the Shuttle orbiter Primary Reaction Control Subsystem (PRCS) thrusters. The POV incorporates a two-stage design: a solenoid-actuated pilot stage, which in turn controls a pressure-actuated main stage. Isolation of propellant supply from the thruster chamber is accomplished in part by a captive polytetrafluoroethylene (PTFE) pilot seal retained inside a Custom 455.1 stainless steel cavity. Extrusion of the pilot seal restricts the flow of fuel around the pilot poppet, thus impeding or preventing the main valve stage from opening. It can also prevent the main stage from staying open with adequate force margin, particularly if there is gas in the main stage actuation cavity. During thruster operation on-orbit, fuel valve pilot seal extrusion is commonly indicated by low or erratic chamber pressure or failure of the thruster to fire upon command (Fail-Off). During ground turnaround, pilot seal extrusion is commonly indicated by slow gaseous nitrogen (GN2) main valve opening times (greater than 38 ms) or slow water main valve opening response times (greater than 33 ms). Poppet lift tests and visual inspection can also detect pilot seal extrusion during ground servicing; however, direct metrology on the pilot seat assembly provides the most quantitative and accurate means of identifying extrusion. Minimizing PRCS fuel valve pilot seal extrusion has become an important issue in the effort to improve PRCS reliability and reduce associated life cycle costs.

  13. Physical and mathematical modelling of extrusion processes

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Gronostajski, Z.; Niechajowics, A.

    2000-01-01

    The main objective of the work is to study the extrusion process using physical modelling and to compare the findings of the study with finite element predictions. The possibilities and advantages of the simultaneous application of both of these methods for the analysis of metal forming processes...

  14. Extrusion of ECC: Recent Developments and Applications

    DEFF Research Database (Denmark)

    Stang, Henrik; Fredslund-Hansen, Helge; Puclin, Tony

    2008-01-01

    process. Extrusion of cementitious (fiber reinforced) materials has proven particularly difficult due to the high inter-particle friction combined with the disastrous effect of static zones in the flow pattern, and to the ease of phase migration or separation. In order to deal with these conflicting...

  15. Hot melt extrusion versus spray drying: hot melt extrusion degrades albendazole.

    Science.gov (United States)

    Hengsawas Surasarang, Soraya; Keen, Justin M; Huang, Siyuan; Zhang, Feng; McGinity, James W; Williams, Robert O

    2017-05-01

    The purpose of this study was to enhance the dissolution properties of albendazole (ABZ) by the use of amorphous solid dispersions. Phase diagrams of ABZ-polymer binary mixtures generated from Flory-Huggins theory were used to assess miscibility and processability. Forced degradation studies showed that ABZ degraded upon exposure to hydrogen peroxide and 1 N NaOH at 80 °C for 5 min, and the degradants were albendazole sulfoxide (ABZSX), and ABZ impurity A, respectively. ABZ was chemically stable following exposure to 1 N HCl at 80 °C for one hour. Thermal degradation profiles show that ABZ, with and without Kollidon ® VA 64, degraded at 180 °C and 140 °C, respectively, which indicated that ABZ could likely be processed by thermal processing. Following hot melt extrusion, ABZ degraded up to 97.4%, while the amorphous ABZ solid dispersion was successfully prepared by spray drying. Spray-dried ABZ formulations using various types of acids (methanesulfonic acid, sulfuric acid and hydrochloric acid) and polymers (Kollidon ® VA 64, Soluplus ® and Eudragit ® E PO) were studied. The spray-dried ABZ with methanesulfonic acid and Kollidon ® VA 64 substantially improved non-sink dissolution in acidic media as compared to bulk ABZ (8-fold), physical mixture of ABZ:Kollidon ® VA 64 (5.6-fold) and ABZ mesylate salt (1.6-fold). No degradation was observed in the spray-dried product for up to six months and less than 5% after one-year storage. In conclusion, amorphous ABZ solid dispersions in combination with an acid and polymer can be prepared by spray drying to enhance dissolution and shelf-stability, whereas those made by melt extrusion are degraded.

  16. Study on Hot Deformation Behavior of 7085 Aluminum Alloy during Backward Extrusion Process

    Directory of Open Access Journals (Sweden)

    R. B. Mei

    2015-01-01

    Full Text Available Compression test was carried out and the true stress-strain curves were obtained from the hot compression of 7085 alloy. A numerical simulation on the deformation behavior of 7085 aluminum alloy during the backward extrusion was also performed by finite element method. The results show that dynamic recrystallization occurs in the hot compression of 7085 alloy and the peak stress reaches higher values as the strain rate increases and deformation temperature decreases. The backward extrusion processes include contact deformation, initial deformation, and steady deformation. Severe plastic deformation of shear and compression occurs when the metal flowed into the channel between fillet of punch and wall of die so that the grain size can be refined by backward extrusion. The deformation in the region of top of wall is too small to meet the mechanical properties of requirements and the metal usually needs to be trimmed. The experiments with the same parameters as simulation had been carried out and the experimental cup after extrusion has better quality.

  17. Plasticized chitosan/polyolefin films produced by extrusion.

    Science.gov (United States)

    Matet, Marie; Heuzey, Marie-Claude; Ajji, Abdellah; Sarazin, Pierre

    2015-03-06

    Plasticized chitosan and polyethylene blends were produced through a single-pass extrusion process. Using a twin-screw extruder, chitosan plasticization was achieved in the presence of an acetic acid solution and glycerol, and directly mixed with metallocene polyethylene, mPE, to produce a masterbatch. Different dilutions of the masterbatch (2, 5 and 10 wt% of plasticized chitosan), in the presence of ethylene vinyl acetate, EVA, were subsequently achieved in single screw film extrusion. Very small plasticized chitosan domains (number average diameter <5 μm) were visible in the polymeric matrix. The resulting films presented a brown color and increasing haze with chitosan plasticized content. Mechanical properties of the mPE films were affected by the presence of plasticized chitosan, but improvement was observed as a result of some compatibility between mPE and chitosan in the presence of EVA. Finally the incorporation of plasticized chitosan affected mPE water vapor permeability while oxygen permeability remained constant. Copyright © 2014 Elsevier Ltd. All rights reserved.

  18. Back extrusion of vocadlo-type fluids

    Czech Academy of Sciences Publication Activity Database

    David, Jiří; Filip, Petr; Kharlamov, Alexander

    2013-01-01

    Roč. 23, č. 4 (2013), , 45366-1-45366-8 ISSN 1430-6395 R&D Projects: GA ČR GA103/09/2066 Institutional support: RVO:67985874 Keywords : viscosity * back extrusion * annular pumping * vocadlo model * Robertson-stiff model Subject RIV: CD - Macromolecular Chemistry Impact factor: 1.592, year: 2013 http://www.ar.ethz.ch/TMPPDF/23840225602.368/ApplRheol_23_45366.pdf

  19. Preparation and Evaluation of Pellets Using Acacia and Tragacanth by Extrusion-Spheronization

    OpenAIRE

    S. Pirmoradi; M R. Abbaspour; A. Akhgari

    2011-01-01

    Background and the purpose of the study: Extrusion-spheronization is an established technique for the production of pellets for pharmaceutical applications. In this study, the feasibility and influence of the incorporation of acacia, by itself and in combination with tragacanth, on the ability of formulations containing 2 model of drugs (ibuprofen and theophylline) to form spherical pellets by extrusion-spheronization was investigated.Material and Methods: Formulations containing different ra...

  20. Root resorption after orthodontic intrusion and extrusion:.

    NARCIS (Netherlands)

    Han, G.; Huang, S.; Hoff, J.W. Von den; Zeng, X.; Kuijpers-Jagtman, A.M.

    2005-01-01

    The aim of this investigation was to compare root resorption in the same individual after application of continuous intrusive and extrusive forces. In nine patients (mean age 15.3 years), the maxillary first premolars were randomly intruded or extruded with a continuous force of 100 cN for eight

  1. Accuracy of single-abutment digital cast obtained using intraoral and cast scanners.

    Science.gov (United States)

    Lee, Jae-Jun; Jeong, Ii-Do; Park, Jin-Young; Jeon, Jin-Hun; Kim, Ji-Hwan; Kim, Woong-Chul

    2017-02-01

    Scanners are frequently used in the fabrication of dental prostheses. However, the accuracy of these scanners is variable, and little information is available. The purpose of this in vitro study was to compare the accuracy of cast scanners with that of intraoral scanners by using different image impression techniques. A poly(methyl methacrylate) master model was fabricated to replicate a maxillary first molar single-abutment tooth model. The master model was scanned with an accurate engineering scanner to obtain a true value (n=1) and with 2 intraoral scanners (CEREC Bluecam and CEREC Omnicam; n=6 each). The cast scanner scanned the master model and duplicated the dental stone cast from the master model (n=6). The trueness and precision of the data were measured using a 3-dimensional analysis program. The Kruskal-Wallis test was used to compare the different sets of scanning data, followed by a post hoc Mann-Whitney U test with a significance level modified by Bonferroni correction (α/6=.0083). The type 1 error level (α) was set at .05. The trueness value (root mean square: mean ±standard deviation) was 17.5 ±1.8 μm for the Bluecam, 13.8 ±1.4 μm for the Omnicam, 17.4 ±1.7 μm for cast scanner 1, and 12.3 ±0.1 μm for cast scanner 2. The differences between the Bluecam and the cast scanner 1 and between the Omnicam and the cast scanner 2 were not statistically significant (P>.0083), but a statistically significant difference was found between all the other pairs (POmnicam, 9.2 ±1.2 μm for cast scanner 1, and 6.9 ±2.6 μm for cast scanner 2. The differences between Bluecam and Omnicam and between Omnicam and cast scanner 1 were not statistically significant (P>.0083), but there was a statistically significant difference between all the other pairs (POmnicam in video image impression had better trueness than a cast scanner but with a similar level of precision. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by

  2. Liquid explosives

    CERN Document Server

    Liu, Jiping

    2015-01-01

    The book drawing on the author's nearly half a century of energetic materials research experience intends to systematically review the global researches on liquid explosives. The book focuses on the study of the conception, explosion mechanism, properties and preparation of liquid explosives. It provides a combination of theoretical knowledge and practical examples in a reader-friendly style. The book is likely to be interest of university researchers and graduate students in the fields of energetic materials, blasting engineering and mining.

  3. Lateral extrusion of Tunisia : Contribution of Jeffara Fault (southern branch) and Petroleum Implications

    Science.gov (United States)

    Ghedhoui, R.; Deffontaines, B.; Rabia, M. C.

    2012-04-01

    Contrasting to the northward African plate motion toward Eurasia and due to its geographic position in the North African margin, since early cretaceous, Tunisia seems to be submitted to an eastward migration. The aim of this work is to study the southern branch of this inferred tectonic splay that may guide the Tunisian extrusion characterised to the east by the Mediterranean sea as a free eastern boundary. The Jeffara Fault zone (southern Tunisia), represent a case example of such deformation faced by Tunisia. Helped by the results of previous researchers (Bouaziz, 1995 ; Rabiaa, 1998 ; Touati et Rodgers, 1998 ; Sokoutis D. et al., 2000 ; Bouaziz et al., 2002 ; Jallouli et al., 2005 ; Deffontaines et al., 2008…), and new evidences developed in this study, we propose a geodynamic Tunisian east extrusion model, due to such the northern African plate migration to the Eurasian one. In this subject, structural geomorphology is undertaken herein based on both geomorphometric drainage network analysis (Deffontaines et al., 1990), the Digital Terrain Model photo-interpretation (SRTM) combined with photo-interpretation of detailed optical images (Landsat ETM+), and confirmed by field work and numerous seismic profiles at depth. All these informations were then integrated within a GIS (Geodatabase) (Deffontaines 1990 ; Deffontaines et al. 1994 ; Deffontaines, 2000 ; Slama, 2008 ; Deffontaines, 2008) and are coherent with the eastern extrusion of the Sahel block. We infer that the NW-SE Gafsa-Tozeur, which continue to the Jeffara major fault zone acting as a transtensive right lateral motion since early cretaceous is the southern branch of the Sahel block extrusion. Our structural analyses prove the presence of NW-SE right lateral en-echelon tension gashes, NW-SE aligned salt diapirs, numerous folds offsets, en-echelon folds, and so on that parallel this major NW-SE transtensive extrusion fault zone.These evidences confirm the fact that the NW-SE Jeffara faults correspond

  4. Effects of extrusion variables on the properties of waxy hulless barley extrudates.

    Science.gov (United States)

    Köksel, Hamit; Ryu, Gy-Hyung; Başman, Arzu; Demiralp, Hande; Ng, Perry K W

    2004-02-01

    The objective of this research was to investigate the extrudability of waxy hulless barley flour under various extrusion conditions. Waxy hulless barley flour was processed in a laboratory-scale corotating twin-screw extruder with different levels of feed moisture content (22.3, 26.8, and 30.7%) and die temperature (130, 150, and 170 degrees C) to develop a snack food with high beta-glucan content. The effects of extrusion condition variables (screw configuration, moisture, and temperature) on the system variables (pressure and specific mechanical energy), the extrudate physical properties (sectional expansion index, bulk density), starch gelatinization, pasting properties (cold peak viscosity, trough viscosity, and final viscosity), and beta-glucan contents were determined. Results were evaluated by using response surface methodology. Increased extrusion temperature and feed moisture content resulted in decreases in exit die pressure and specific mechanical energy values. For extrudates extruded under low shear screw configuration (LS), increased barrel temperature decreased sectional expansion index (SEI) values at both low and high moisture contents. The feed moisture seems to have an inverse relationship with SEI over the range studied. Bulk density was higher at higher moisture contents, for both low and high barrel temperatures, for samples extruded under high shear screw configuration (HS) and LS. Cold peak viscosities (CV) were observed in all samples. The CV increased with the increase in extrusion temperature and feed moisture content. Although beta-glucan contents of the LS extrudates were comparable to that of barley flour sample, HS samples had generally lower beta-glucan contents. The extrusion cooking technique seems to be promising for the production of snack foods with high beta-glucan content, especially using LS conditions.

  5. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  6. Steam explosion pretreatment of softwood: the effect of the explosive decompression on enzymatic digestibility.

    Science.gov (United States)

    Pielhop, Thomas; Amgarten, Janick; von Rohr, Philipp Rudolf; Studer, Michael H

    2016-01-01

    Steam explosion pretreatment has been examined in many studies for enhancing the enzymatic digestibility of lignocellulosic biomass and is currently the most common pretreatment method in commercial biorefineries. The information available about the effect of the explosive decompression on the biochemical conversion is, however, very limited, and no studies prove that the latter is actually enhanced by the explosion. Hence, it is of great value to discern between the effect of the explosion on the one hand and the steaming on the other hand, to identify their particular influences on enzymatic digestibility. The effect of the explosive decompression in the steam explosion pretreatment of spruce wood chips on their enzymatic cellulose digestibility was studied systematically. The explosion had a high influence on digestibility, improving it by up to 90 % compared to a steam pretreatment without explosion. Two factors were identified to be essentially responsible for the effect of the explosion on enzymatic digestibility: pretreatment severity and pressure difference of the explosion. A higher pretreatment severity can soften up and weaken the lignocellulose structure more, so that the explosion can better break up the biomass and decrease its particle size, which enhances its digestibility. In particular, increasing the pressure difference of the explosion leads to more defibration, a smaller particle size and a better digestibility. Though differences were found in the micro- and nanostructure of exploded and non-exploded biomass, the only influence of the explosion on digestibility was found to be the macroscopic particle size reduction. Steam explosion treatments with a high severity and a high pressure difference of the explosion lead to a comparatively high cellulose digestibility of the-typically very recalcitrant-softwood biomass. This is the first study to show that explosion can enhance the enzymatic digestibility of lignocellulosic biomass. If the

  7. Merapi 2010 eruption—Chronology and extrusion rates monitored with satellite radar and used in eruption forecasting

    Science.gov (United States)

    Pallister, John S.; Schneider, David; Griswold, Julia P.; Keeler, Ronald H.; Burton, William C.; Noyles, Christopher; Newhall, Christopher G.; Ratdomopurbo, Antonius

    2013-01-01

    analysis for the previous 2006 Merapi eruption indicated that for lava dome extrusion rates > 1.2 m3 s− 1, the probability of a large (1872-scale) eruption was ~ 10%. Consequently, the order-of-magnitude greater rates in 2010, along with the explosive start of the eruption on 26 October, the large volume of lava accumulating at the summit by 4 November, and the rapid and large increases in seismic energy release, deformation and gas emissions were the basis for warnings of an unusually large eruption by the Indonesian Geological Agency's Center for Volcanology and Geologic Hazard Mitigation (CVGHM) and their Volcano Research and Technology Development Center (BPPTK) in Yogyakarta — warnings that saved thousands of lives.

  8. Transition from phreatic to phreatomagmatic explosive activity of Zhupanovsky volcano (Kamchatka) in 2013-2016 due to volcanic cone collapse

    Science.gov (United States)

    Gorbach, Natalia; Plechova, Anastasiya; Portnyagin, Maxim

    2017-04-01

    Zhupanovsky volcano, situated 70 km north from Petropavlovsk-Kamchatsky city, resumed its activity in October 2013 [3]. In 2014 and in the first half of 2015, episodic explosions with ash plumes rising up to 6-8 km above sea level occurred on Priemish cone - one of four cones on the Zhupanovsky volcanic edifice [1]. In July 2015 after a series of seismic and explosive events, the southern sector of the active cone collapsed. The landslide and lahar deposits resulted from the collapse formed a large field on the volcano slopes [2]. In November 2015 and January-March 2016, a series of powerful explosions took place sending ash up to 8-10 km above sea level. No pure magmatic, effusive or extrusive, activity has been observed on Zhupanovsky in 2013-2016. We have studied the composition, morphology and textural features of ash particles produced by the largest explosive events of Zhupanovsky in the period from October 2013 to March 2016. The main components of the ash were found to be hydrothermally altered particles and lithics, likely originated by the defragmentation of rocks composing the volcanic edifice. Juvenile glass fragments occur in very subordinate quantities. The maximum amount of glass particles (up to 7%) was found in the ash erupted in January-March 2016, after the cone collapse. We suggest that the phreatic to phreatomagmatic explosive activity of Zhupanovsky volcano in 2013-2016 was initially caused by the intrusion of a new magma batch under the volcano. The intrusion and associated degassing of magma led to heating, overpressure and instability in the hydrothermal system of the volcano, causing episodic, predominantly phreatic explosions. Decompression of the shallow magmatic and hydrothermal system of the volcano due to the cone collapse in July 2015 facilitated a larger involvement of the magmatic component in the eruption and more powerful explosions. [1] Girina O.A. et al., 2016 Geophysical Research Abstracts Vol. 18, EGU2016-2101, doi: 10

  9. Caste System

    OpenAIRE

    Hoff, Karla

    2016-01-01

    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

  10. SLIP CASTING METHOD

    Science.gov (United States)

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  11. Gating Systems for Sizeable Castings from Al Alloys Cast into Ceramic Moulds

    Directory of Open Access Journals (Sweden)

    I. Stachovec

    2012-04-01

    Full Text Available In contrast to casting to conventional non-reusable “sand” moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly on the basis of experience. However, this approach is not sustainable with ever growing demands on quality of castings and also the economy of their fabrication as well as with new types of complex sizeable castings introduced to the production gradually (by new customers from the aircraft industry above all any more. The simulation software may be used as a possible tool for making the process of optimising gating systems more effective.

  12. Studies of the laser-induced fluorescence of explosives and explosive compositions.

    Energy Technology Data Exchange (ETDEWEB)

    Hargis, Philip Joseph, Jr. (,; .); Thorne, Lawrence R.; Phifer, Carol Celeste; Parmeter, John Ethan; Schmitt, Randal L.

    2006-10-01

    Continuing use of explosives by terrorists throughout the world has led to great interest in explosives detection technology, especially in technologies that have potential for standoff detection. This LDRD was undertaken in order to investigate the possible detection of explosive particulates at safe standoff distances in an attempt to identify vehicles that might contain large vehicle bombs (LVBs). The explosives investigated have included the common homogeneous or molecular explosives, 2,4,6-trinitrotoluene (TNT), pentaerythritol tetranitrate (PETN), cyclonite or hexogen (RDX), octogen (HMX), and the heterogeneous explosive, ammonium nitrate/fuel oil (ANFO), and its components. We have investigated standard excited/dispersed fluorescence, laser-excited prompt and delayed dispersed fluorescence using excitation wavelengths of 266 and 355 nm, the effects of polarization of the laser excitation light, and fluorescence imaging microscopy using 365- and 470-nm excitation. The four nitro-based, homogeneous explosives (TNT, PETN, RDX, and HMX) exhibit virtually no native fluorescence, but do exhibit quenching effects of varying magnitude when adsorbed on fluorescing surfaces. Ammonium nitrate and fuel oil mixtures fluoresce primarily due to the fuel oil, and, in some cases, due to the presence of hydrophobic coatings on ammonium nitrate prill or impurities in the ammonium nitrate itself. Pure ammonium nitrate shows no detectable fluorescence. These results are of scientific interest, but they provide little hope for the use of UV-excited fluorescence as a technique to perform safe standoff detection of adsorbed explosive particulates under real-world conditions with a useful degree of reliability.

  13. Diffusion of C and Cr During Creation of Surface Layer on Cast Steel Casting

    Directory of Open Access Journals (Sweden)

    Szajnar J.

    2014-10-01

    Full Text Available In paper a method of improvement in utility properties of unalloyed cast steel casting in result of diffusion of C and Cr in process of creation of surface layer is presented. The aim of paper was determination of diffusion range of basic elements of alloyed surface layer. Moreover a quantitative analysis of carbides phase strengthens alloyed surface layer of casting was carried out. The results of studies shown that important factors of surface layer creation are maximal temperature Tmax on granular insert – cast steel boundary dependent of pouring temperature, granularity Zw of Fe-Cr-C alloy insert and thickness of casting wall gśo. On the basis of obtained results was affirmed that with increase of thickness of casting wall increases range of diffusion in solid state in Fe-Cr-C grains and in liquid state. Moreover the range of Tmax = 13001500oC favours creation of the proper alloyed surface layers on cast steel.

  14. Management of vaginal extrusion after tension-free vaginal tape procedure for urodynamic stress incontinence.

    Science.gov (United States)

    Giri, Subhasis K; Sil, Debasri; Narasimhulu, Girish; Flood, Hugh D; Skehan, Mark; Drumm, John

    2007-06-01

    To report our experience in the management of vaginal extrusion after the tension-free vaginal tape (TVT) procedure for urodynamic stress incontinence. Five patients diagnosed with vaginal extrusion after a TVT procedure performed at our institution were identified. We reviewed the patients' records retrospectively. The interval from TVT placement to diagnosis, presenting symptoms and signs, duration of symptoms, diagnostic test findings, treatment, and postoperative results were recorded. Patients were followed up for at least 12 months. From January 2001 to June 2004, a total of 166 patients underwent the TVT procedure. Of these, 5 patients (3%) were diagnosed with isolated vaginal extrusion 4 to 40 months postoperatively. No cases of urethral or bladder erosion occurred in this series. The symptoms included vaginal discharge, pain, bleeding, and dyspareunia. The eroded margin of the vaginal mucosa was trimmed, mobilized, and closed over the tape with interrupted vertical mattress sutures in a single layer using 2-0 polyglactin 910 to avoid mucosal inversion. All patients remained symptom free without any evidence of defective healing or additional extrusion at a minimal follow-up of 12 months. Primary reclosure of the vaginal mucosa over the TVT tape is an effective first-line treatment option for vaginal extrusion without compromising continence. Patients undergoing the TVT procedure should be adequately counseled about the possibility of this complication and the available treatment options.

  15. 76 FR 64974 - Commerce in Explosives; List of Explosive Materials (2011R-18T)

    Science.gov (United States)

    2011-10-19

    ... slurry and water gel explosives. Blasting caps. Blasting gelatin. Blasting powder. BTNEC [bis.... Esters of nitro-substituted alcohols. Ethyl-tetryl. Explosive conitrates. Explosive gelatins. Explosive... silver. Fulminating gold. Fulminating mercury. Fulminating platinum. Fulminating silver. G Gelatinized...

  16. Multiscale modeling for the prediction of casting defects in investment cast aluminum alloys

    International Nuclear Information System (INIS)

    Hamilton, R.W.; See, D.; Butler, S.; Lee, P.D.

    2003-01-01

    Macroscopic modeling of heat transfer and fluid flow is now routinely used for the prediction of macroscopic defects in castings, while microscopic models are used to investigate the effects of alloy changes on typical microstructures. By combining these two levels of modeling it is possible to simulate the casting process over a wider range of spatial and temporal scales. This paper presents a multiscale model where micromodels for dendrite arm spacing and microporosity are incorporated into a macromodel of heat transfer and in order to predict the as cast microstructure and prevalence of microscopic defects, specifically porosity. The approach is applied to aluminum alloy (L169) investment castings. The models are compared with results obtained by optical image analysis of prepared slices, and X-ray tomography of volume samples from the experiments. Multiscale modeling is shown to provide the designer with a useful tool to improve the properties of the final casting by testing how altering the casting process affects the final microstructure including porosity

  17. [The surface roughness analysis of the titanium casting founding by a new titanium casting investment material].

    Science.gov (United States)

    Liang, Qin-ye; Wu, Xia-yi; Lin, Xue-feng

    2012-04-01

    To investigate the surface roughness property of the titanium castings cast in a new investment for titanium casting. Six wax patterns (20 mm × 20 mm × 0.5 mm) were invested using two investments: three in a new titanium investment material and three in the control material (Rematitan Plus). Six titanium specimens were obtained by conventional casting. After casting, surface roughness of the specimens were evaluated with a surface profilometer. The surface roughness of the specimens cast in new titanium investment material was (1.72 ± 0.08) µm, which was much smaller than that from Rematitan Plus [(1.91 ± 0.15) µm, P cast using these two investment materials are both smooth enough to fulfill the demand of the titanium precision-casting for prosthodontic clinical use.

  18. 77 FR 58410 - Commerce in Explosives; List of Explosive Materials (2012R-10T)

    Science.gov (United States)

    2012-09-20

    ... sensitive slurry and water gel explosives. Blasting caps. Blasting gelatin. Blasting powder. BTNEC [bis.... Esters of nitro-substituted alcohols. Ethyl-tetryl. Explosive conitrates. Explosive gelatins. Explosive.... Fulminate of silver. Fulminating gold. Fulminating mercury. Fulminating platinum. Fulminating silver. G...

  19. Examination and Elimination of Defects in Cone Casting Made of Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Guzik E.

    2013-12-01

    Full Text Available In the scope of existing cooperation with the Foundry of Cast Iron ZM “WSK Rzeszów” Ltd. there was carried out research work of microstructure and mechanical properties in the walls of a cone casting made of ductile cast iron. The particular attention was being put to the search of the potential brittle phases which have deleterious effect on ductility and dynamic properties of highly strained use of the casting prone to the potential risk of cracks during the highly strained use.

  20. Adaptive Control of Freeze-Form Extrusion Fabrication Processes (Preprint)

    National Research Council Canada - National Science Library

    Zhao, Xiyue; Landers, Robert G; Leu, Ming C

    2008-01-01

    Freeze-form Extrusion Fabrication (FEF) is an additive manufacturing process that extrudes high solids loading aqueous ceramic pastes in a layer-by-layer fashion below the paste freezing temperature for component fabrication...

  1. Colour Metallography of Cast Iron

    Directory of Open Access Journals (Sweden)

    Zhou Jiyang

    2009-05-01

    Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron.Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron , uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditionalmaterials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

  2. [Effect of extrusion on protein and starch bioavailability in corn and lima bean flour blends].

    Science.gov (United States)

    Pérez-Navarrete, Cecilia; Betancur-Ancona, David; Casotto, Meris; Carmona, Andrés; Tovar, Juscelino

    2007-09-01

    Extrusion is used to produce crunchy expanded foods, such as snacks. The nutritional impact of this process has not been studied sufficiently. In this study, in vitro and in vivo protein and starch bioavailability was evaluated in both raw and extruded corn (Zea mays)(C) and lima bean (Phaseolus lunatus)(B) flour blends, prepared in 75C/25B and 50C/ 50B (p/p) proportions. These were processed with a Brabender extruder at 160 degrees C, 100 rpm and 15.5% moisture content. Proximate composition showed that in the extruded products protein and ash contents increased whereas the fat level decreased. In vitro protein digestibility was higher in the extrudates (82%) than in the raw flours (77%). Potentially available starch and resistant starch contents decreased with extrusion. The in vitro assays indicated that extrusion improved protein and starch availability in the studied blends. In vivo bioavailability was evaluated using the rice weevil (Sithophilus oryzae) as a biological model. The most descriptive biomarkers of the changes suggested by the in vivo tests were body protein content (increased by extrusion) and intestinal a-amylase activity (decreased by processing). Overall, results suggest that extrusion notably increases the nutritional quality of corn and lima bean flour blends.

  3. Design of an extrusion screw and solid fuel produced from coconut shell

    Directory of Open Access Journals (Sweden)

    Madhiyanon, T

    2006-03-01

    Full Text Available The objectives were to design an extrusion screw to produce biomass solid fuel in a cold extrusion process, and investigate the effects of molasses used as a selected adhesive on the physical properties of extruded products. The material employed consisted of crushed coconut shell char and coconut fiber char mixed at a ratio of 40:60. The ratios of molasses in the mixture were 10:100, 15:100 and 20:100 (by weight and the extrusion die angles were 1.0, 1.1, 1.2, and 1.3 degrees gradation per experiment. The experimental results showed that the newly designed screw could function properly in the output range 0.75-0.90 kg/min, which is close to the design value. Regarding the molasses's effect on solid fuel properties, increasing the share of molasses was positive for both output and strength of the resulting briquettes, whereas the results of increasing die angle showed decreases in both output and strength. The compressive strength varied between 2.49-2.87 MPa in all circumstances, which was considerably higher than acceptable industrial level. Furthermore, the extruded solid fuel showed excellent resistance to impact force. Regarding energy consumption, the amount of electrical energy used in the extrusion process was insignificant, ranging between 0.040-0.079 kWh/kg.

  4. Fate of Fusarium mycotoxins in maize flour and grits during extrusion cooking.

    Science.gov (United States)

    Scudamore, Keith A; Guy, Robin C E; Kelleher, Brian; MacDonald, Susan J

    2008-11-01

    Extrusion technology is used widely in the manufacture of a range of breakfast cereals and snacks for human consumption and animal feeds. To minimise consumer exposure to mycotoxins, the levels of deoxynivalenol (DON) and zearalenone (ZON) in cereals/cereal products and fumonisins B(1) and B(2) (FB(1) and FB(2)) in maize are controlled by European Union legislation. Relatively few studies, however, have examined the loss of Fusarium mycotoxins during processing. The behaviour of FB(1), FB(2) and fumonisin B(3) (FB(3)), DON and ZON during extrusion of naturally contaminated maize flour and maize grits is examined using pilot-scale equipment. DON and ZON are relatively stable during extrusion cooking but the fumonisins are lost to varying degrees. There is some loss of ZON when present in low concentrations and extruded at higher moisture contents. The presence of additives, such as reducing sugars and sodium chloride, can also affect mycotoxin levels. Moisture content of the cereal feed during extrusion is important and has a greater effect than temperature, particularly on the loss of fumonisins at the lower moistures. The effects are complex and not easy to explain, although more energy input to the extruder is required for drier materials. However, on the basis of these studies, the relationship between the concentration of Fusarium toxins in the raw and finished product is toxin- and process-dependent.

  5. Casting characteristics of Al-Mg alloy 535 cast in permanent moulds

    International Nuclear Information System (INIS)

    Fasoyinu, F.A.; Thomson, J.; Cousineau, D.; Castles, T.; Sahoo, M.

    2002-01-01

    Aluminum alloy 535 could be used for automotive and marine applications because of its good corrosion resistance against mild alkaline and salt spray exposure. The majority of components from this alloy are usually produced by sand casting because it is prone to hot shortness and has poor fluidity when poured in permanent moulds. In an attempt to improve its castability in permanent moulds, casting characteristics such as casting fluidity and hot tear resistance have been studied. In addition, the effectiveness of titanium, boron, scandium, zirconium and a combination of selected elements from this group as grain refiners were evaluated. It s shown that alloy 535 exhibits good casting fluidity when poured with adequate metal superheat and that there is significant improvement in hot tear resistance following grain refinement. (author)

  6. Underground nuclear explosions

    International Nuclear Information System (INIS)

    Higgins, Gary H.

    1970-01-01

    In the Third Plowshare Symposium, held in 1964, data from a number of nuclear explosions were presented. At that time the basic elements of the nuclear explosion appeared to be well understood and relationships for predicting the gross nuclear effects were presented. Since that time, additional work has been done and many of the concepts have been extended. For example, nuclear explosions have been conducted at greater depths and with much greater yields. The physical and chemical properties of the material in which the explosions occur have been more accurately measured and related to explosion effects. Interpretation of the new information seems to indicate that the earlier relationships are valid over the ranges of energy and depths for which data is available but that effects relating to cavity and chimney sizes or fracturing had been overestimated at great depths of burst and higher yields. (author)

  7. Underground nuclear explosions

    Energy Technology Data Exchange (ETDEWEB)

    Higgins, Gary H [Lawrence Radiation Laboratory, University of California, Livermore, CA (United States)

    1970-05-01

    In the Third Plowshare Symposium, held in 1964, data from a number of nuclear explosions were presented. At that time the basic elements of the nuclear explosion appeared to be well understood and relationships for predicting the gross nuclear effects were presented. Since that time, additional work has been done and many of the concepts have been extended. For example, nuclear explosions have been conducted at greater depths and with much greater yields. The physical and chemical properties of the material in which the explosions occur have been more accurately measured and related to explosion effects. Interpretation of the new information seems to indicate that the earlier relationships are valid over the ranges of energy and depths for which data is available but that effects relating to cavity and chimney sizes or fracturing had been overestimated at great depths of burst and higher yields. (author)

  8. Applying RP-FDM Technology to Produce Prototype Castings Using the Investment Casting Method

    Directory of Open Access Journals (Sweden)

    M. Macků

    2012-09-01

    Full Text Available The research focused on the production of prototype castings, which is mapped out starting from the drawing documentation up to theproduction of the casting itself. The FDM method was applied for the production of the 3D pattern. Its main objective was to find out whatdimensional changes happened during individual production stages, starting from the 3D pattern printing through a silicon mouldproduction, wax patterns casting, making shells, melting out wax from shells and drying, up to the production of the final casting itself.Five measurements of determined dimensions were made during the production, which were processed and evaluated mathematically.A determination of shrinkage and a proposal of measures to maintain the dimensional stability of the final casting so as to meetrequirements specified by a customer were the results.

  9. A Comparison of Apical Bacterial Extrusion in Manual, ProTaper Rotary, and One Shape Rotary Instrumentation Techniques.

    Science.gov (United States)

    Mittal, Rakesh; Singla, Meenu G; Garg, Ashima; Dhawan, Anu

    2015-12-01

    Apical extrusion of irrigants and debris is an inherent limitation associated with cleaning and shaping of root canals and has been studied extensively because of its clinical relevance as a cause of flare-ups. Many factors affect the amount of extruded intracanal materials. The purpose of this study was to assess the bacterial extrusion by using manual, multiple-file continuous rotary system (ProTaper) and single-file continuous rotary system (One Shape). Forty-two human mandibular premolars were inoculated with Enterococcus faecalis by using a bacterial extrusion model. The teeth were divided into 3 experimental groups (n = 12) and 1 control group (n = 6). The root canals of experimental groups were instrumented according to the manufacturers' instructions by using manual technique, ProTaper rotary system, or One Shape rotary system. Sterilized saline was used as an irrigant, and bacterial extrusion was quantified as colony-forming units/milliliter. The results obtained were statistically analyzed by using one-way analysis of variance for intergroup comparison and post hoc Tukey test for pair-wise comparison. The level for accepting statistical significance was set at P step-back technique exhibiting significantly more bacterial extrusion than the engine-driven systems. Of the 2 engine-driven systems, ProTaper rotary extruded significantly more bacteria than One Shape rotary system (P engine-driven nickel-titanium systems were associated with less apical extrusion. The instrument design may play a role in amount of extrusion. Copyright © 2015 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  10. Casting of microstructured shark skin surfaces and possible applications on aluminum casting parts

    Directory of Open Access Journals (Sweden)

    Todor Ivanov

    2011-02-01

    Full Text Available Within the project Functional Surfaces via Micro- and Nanoscaled Structures?which is part of the Cluster of Excellence 揑ntegrative Production Technology?established and financed by the German Research Foundation (DFG, an investment casting process to produce 3-dimensional functional surfaces down to a structural size of 1 μm on near-net-shape-casting parts has been developed. The common way to realize functional microstructures on metallic surfaces is to use laser ablation, electro discharge machining or micro milling. The handicap of these processes is their limited productivity. The approach of this project to raise the efficiency is to use the investment casting process to replicate microstructured surfaces by moulding from a laser-microstructured grand master pattern. The main research objective deals with the investigation of the single process steps of the investment casting process with regard to the moulding accuracy. Actual results concerning making of the wax pattern, suitability of ceramic mould and core materials for casting of an AlSi7Mg0.3 alloy as well as the knock-out behavior of the shells are presented. By using of the example of an intake manifold of a gasoline race car engine, a technical shark skin surface has been realized to reduce the drag of the intake air. The intake manifold consists of an air-restrictor with a defined inner diameter which is microstructured with technical shark skin riblets. For this reason the inner diameter cannot be drilled after casting and demands a very high accuracy of the casting part. A technology for the fabrication and demoulding of accurate microstructured castings are shown. Shrinkage factors of different moulding steps of the macroscopic casting part as well as the microscopic riblet structure have been examined as well.

  11. MM98.36 Strain Paths in Extrusion

    DEFF Research Database (Denmark)

    Lindegren, Maria; Wiwe, Birgitte; Wanheim, Tarras

    1998-01-01

    The extrusion process has been investigated for different geometries, in order to study the strain path of different material elements during their movements through the plastic zone. This is done by using the FEM code DEFORM and physical simulation with wax togehter with the coefficient method. ....... Calculations of strain paths have also been performed by ABAQUS....

  12. Generation and use of process maps for hot extrusion of seamless tubes for nuclear applications

    International Nuclear Information System (INIS)

    Vaibhaw, Kumar; Jha, S.K.; Saibaba, N.; Jayaraj, R.N.

    2009-01-01

    Full text: Hot extrusion is known as significant bulk deformation step in manufacturing of seamless tube production. Elevated temperature deformation carried out above the recrystallization temperature would enable imposition of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on extrusion process parameters such as temperature and strain rate (Ram speed). Basic microstructure developed at this deformation stage has significant bearing on the final properties of the material fabricated with subsequent cold working steps. Zirconium alloys and special nuclear grade austenitic stainless steels are two important groups of materials used as structural and core components in thermal and fast reactors world wide respectively. The properties of former alloy are very sensitive to the thermo mechanical fabrication steps initiated with hot extrusion due to their anisotropic deformation behaviour. However, nuclear grade austenitic stainless steels have many variants from their commercial grades in terms of micro and macro alloy chemistry. Factors such as these significantly affect the workability of the materials and require proper selection of extrusion parameters especially working temperature and extrusion speed plays a key role in the quality of the product. Modern developments in processing technology envisage the application of processing maps based on dynamic material model for selection of hot extrusion parameters. The present paper is aimed at bringing out significance of the map in selection of working domain with respect to the industrial process conditions for both groups of nuclear materials mentioned earlier. Developed process maps of certain alloys suggest use of extremely slow strain rate and low temperature extrusion which can not be achieved during bulk processing due to design of equipment and heat transfer constraints in industrial scale production. Attempts are made to highlight

  13. Pellet manufacturing by extrusion-spheronization using process analytical technology

    DEFF Research Database (Denmark)

    Sandler, Niklas; Rantanen, Jukka; Heinämäki, Jyrki

    2005-01-01

    The aim of this study was to investigate the phase transitions occurring in nitrofurantoin and theophylline formulations during pelletization by extrusion-spheronization. An at-line process analytical technology (PAT) approach was used to increase the understanding of the solid-state behavior...... of the active pharmaceutical ingredients (APIs) during pelletization. Raman spectroscopy, near-infrared (NIR) spectroscopy, and X-ray powder diffraction (XRPD) were used in the characterization of polymorphic changes during the process. Samples were collected at the end of each processing stage (blending......, granulation, extrusion, spheronization, and drying). Batches were dried at 3 temperature levels (60 degrees C, 100 degrees C, and 135 degrees C). Water induced a hydrate formation in both model formulations during processing. NIR spectroscopy gave valuable real-time data about the state of water in the system...

  14. Optimized manufacture of nuclear fuel cladding tubes by FEA of hot extrusion and cold pilgering processes

    Science.gov (United States)

    Gaillac, Alexis; Ly, Céline

    2018-05-01

    Within the forming route of Zirconium alloy cladding tubes, hot extrusion is used to deform the forged billets into tube hollows, which are then cold rolled to produce the final tubes with the suitable properties for in-reactor use. The hot extrusion goals are to give the appropriate geometry for cold pilgering, without creating surface defects and microstructural heterogeneities which are detrimental for subsequent rolling. In order to ensure a good quality of the tube hollows, hot extrusion parameters have to be carefully chosen. For this purpose, finite element models are used in addition to experimental tests. These models can take into account the thermo-mechanical coupling conditions obtained in the tube and the tools during extrusion, and provide a good prediction of the extrusion load and the thermo-mechanical history of the extruded product. This last result can be used to calculate the fragmentation of the microstructure in the die and the meta-dynamic recrystallization after extrusion. To further optimize the manufacturing route, a numerical model of the cold pilgering process is also applied, taking into account the complex geometry of the tools and the pseudo-steady state rolling sequence of this incremental forming process. The strain and stress history of the tube during rolling can then be used to assess the damage risk thanks to the use of ductile damage models. Once validated vs. experimental data, both numerical models were used to optimize the manufacturing route and the quality of zirconium cladding tubes. This goal was achieved by selecting hot extrusion parameters giving better recrystallized microstructure that improves the subsequent formability. Cold pilgering parameters were also optimized in order to reduce the potential ductile damage in the cold rolled tubes.

  15. Preparation and investigation of novel gastro-floating tablets with 3D extrusion-based printing.

    Science.gov (United States)

    Li, Qijun; Guan, Xiaoying; Cui, Mengsuo; Zhu, Zhihong; Chen, Kai; Wen, Haoyang; Jia, Danyang; Hou, Jian; Xu, Wenting; Yang, Xinggang; Pan, Weisan

    2018-01-15

    Three dimensional (3D) extrusion-based printing is a paste-based rapid prototyping process, which is capable of building complex 3D structures. The aim of this study was to explore the feasibility of 3D extrusion-based printing as a pharmaceutical manufacture technique for the fabrication of gastro-floating tablets. Novel low-density lattice internal structure gastro-floating tablets of dipyridamole were developed to prolong the gastric residence time in order to improve drug release rate and consequently, improve bioavailability and therapeutic efficacy. Excipients commonly employed in the pharmaceutical study could be efficiently applied in the room temperature 3D extrusion-based printing process. The tablets were designed with three kinds of infill percentage and prepared by hydroxypropyl methylcellulose (HPMC K4M) and hydroxypropyl methylcellulose (HPMC E15) as hydrophilic matrices and microcrystalline cellulose (MCC PH101) as extrusion molding agent. In vitro evaluation of the 3D printed gastro-floating tablets was performed by determining mechanical properties, content uniformity, and weight variation. Furthermore, re-floating ability, floating duration time, and drug release behavior were also evaluated. Dissolution profiles revealed the relationship between infill percentage and drug release behavior. The results of this study revealed the potential of 3D extrusion-based printing to fabricate gastro-floating tablets with more than 8h floating process with traditional pharmaceutical excipients and lattice internal structure design. Copyright © 2017. Published by Elsevier B.V.

  16. A Novel Continuous Extrusion Process to Fabricate Wedge-Shaped Light Guide Plates

    Directory of Open Access Journals (Sweden)

    Wen-Tse Hsiao

    2013-01-01

    Full Text Available Backlight modules are key components in thin-film transistor liquid crystal displays (TFT-LCD. Among the components of a backlight module, the light guide plate (LGP plays the most important role controlling the light projected to the eyes of users. A wedge-shaped LGP, with its asymmetrical structure, is usually fabricated by an injection proces, but the fabrication time of this process is long. This study proposes a continuous extrusion process to fabricate wedge-shaped LGPs. This continuous process has advantages for mass production. Besides a T-die and rollers, this system also has an in situ monitor of the melt-bank that forms during the extrusion process, helping control the plate thickness. Results show that the melt bank has a close relationship with the plate thickness. The temperature of the bottom heater and roller was adjusted to reduce the surface deformation of the wedge-shaped plate. This continuous extrusion system can successfully manufacture wedge-shaped LGPs for mass production.

  17. Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

    Directory of Open Access Journals (Sweden)

    Iban Vicario

    2016-01-01

    Full Text Available Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting the reduction in the weight of vehicles by using lighter materials. The aim of the work is to evaluate the influence of different aluminium foams and injection parameters in order to obtain compound castings with a compromise between the obtained properties and weight by high-pressure die cast (HPDC using aluminium foams as cores into a magnesium cast part. To evaluate the influence of the different aluminium foams and injection parameters on the final casting products quality, the type and density of the aluminium foam, metal temperature, plunger speed, and multiplication pressure have been varied within a range of suitable values. The obtained compound HPDC castings have been studied by performing visual and RX inspections, obtaining sound composite castings with aluminium foam cores. The presence of an external continuous layer on the foam surface and the correct placement of the foam to support injection conditions permit obtaining good quality parts. A HPDC processed magnesium-aluminium foam composite has been developed for a bicycle application obtaining a suitable combination of mechanical properties and, especially, a reduced weight in the demonstration part.

  18. 75 FR 22109 - Aluminum Extrusions from the People's Republic of China: Initiation of Antidumping Duty...

    Science.gov (United States)

    2010-04-27

    ... Aluminium, Ltd., a producer of aluminum extrusions, for the 2008 2009 fiscal year. See Volume II of the..., produced by an extrusion process, made from aluminum alloys having metallic elements corresponding to the alloy series designations published by The Aluminum Association commencing with the numbers 1, 3, and 6...

  19. The Development and Numerical Analysis of the Conical Radiator Extrusion Process

    Directory of Open Access Journals (Sweden)

    Michalczyk J.

    2017-12-01

    Full Text Available The article presents a newly developed method for single-operation extrusion of conical radiators. This is the author’s radiator manufacturing method being the subject of a patent application. The proposed method enables the manufacture of radiators either with or without an inner opening and with an integral plate. Selected results of numerical computations made within Forge®3D, a finite element method (FEM-based software program, were presented during the analysis of the process. A comparative analysis of the proposed manufacturing method using the double-sided extrusion method was also made.

  20. Numerical Studies of Low Cycle Fatigue in Forward Extrusion Dies

    DEFF Research Database (Denmark)

    Pedersen, Thomas Ø

    2000-01-01

    of describing the elastic-plastic material behaviour under cyclic loadings is used to study the effects of different pre-stressing concepts on the accumulation of plastic strain and the development of fatigue damage. The results show, that the accumulation of plastic strain in the critical region can......Forward extrusion dies typically fail due to transverse fatigue cracks or wear. Fatigue cracks are initiated in regions where the material is subjected to repeated plastic deformations, e.g. the transition radius in a forward extrusion die, in the present work, a material model capable...... be controlled by means of the pre-stressing system or the geometry of the die insert. (C) 2000 Elsevier Science B.V. All rights reserved....

  1. The effect of grain size on dynamic tensile extrusion behaviour

    Directory of Open Access Journals (Sweden)

    Park Leeju

    2015-01-01

    Full Text Available Dynamic tensile extrusion (DTE tests were conducted on coarse grained and ultrafine grained (UFG OFHC Cu, Interstitial free (IF Steel, and pure Ta. Equal channel angular pressing (ECAP of 16passes with Bc for Cu, IF Steel and 4 passes for Ta was employed to fabricated UFG materials. DTE tests were carried out by launching the sphere samples (Dia. 7.62 mm to the conical extrusion die at a speed of ∼500 m/sec. The fragmentation behavior of the soft-recovered fragments were examined and compared with each other. The DTE fragmentation behavior of CG and UFG was numerically simulated by the LS-DYNA FEM code.

  2. Chemical, physical and nutritional changes in soybean meal as a result of toasting and extrusion cooking

    NARCIS (Netherlands)

    Marsman, G.J.P.

    1998-01-01

    The effect of soybean meal extrusion and the development of shear forces during single-screw extrusion was compared with the toasting process of soybean meal. Attention was focused on chemical, physical and nutritional changes during these thermo-mechanical

  3. Stellar explosion

    International Nuclear Information System (INIS)

    Suraud, E.

    1987-01-01

    What is the energy source and which physical processes are powerful enough to generate this explosion which scatters the star. The knowledge progress of very dense matter allows the scenario reconstitution. An instability in the star core which is developing during milliseconds is the cause of this explosion [fr

  4. Steam explosion studies review

    International Nuclear Information System (INIS)

    Hwang, Moon Kyu; Kim, Hee Dong

    1999-03-01

    When a cold liquid is brought into contact with a molten material with a temperature significantly higher than the liquid boiling point, an explosive interaction due to sudden fragmentation of the melt and rapid evaporation of the liquid may take place. This phenomenon is referred to as a steam explosion or vapor explosion. Depending upon the amount of the melt and the liquid involved, the mechanical energy released during a vapor explosion can be large enough to cause serious destruction. In hypothetical severe accidents which involve fuel melt down, subsequent interactions between the molten fuel and coolant may cause steam explosion. This process has been studied by many investigators in an effort to assess the likelihood of containment failure which leads to large scale release of radioactive materials to the environment. In an effort to understand the phenomenology of steam explosion, extensive studies has been performed so far. The report presents both experimental and analytical studies on steam explosion. As for the experimental studies, both small scale tests which involve usually less than 20 g of high temperature melt and medium/large scale tests which more than 1 kg of melt is used are reviewed. For the modelling part of steam explosions, mechanistic modelling as well as thermodynamic modelling is reviewed. (author)

  5. Applying RP-FDM Technology to Produce Prototype Castings Using the Investment Casting Method

    Directory of Open Access Journals (Sweden)

    Macků M.

    2012-09-01

    Full Text Available The research focused on the production of prototype castings, which is mapped out starting from the drawing documentation up to the production of the casting itself. The FDM method was applied for the production of the 3D pattern. Its main objective was to find out what dimensional changes happened during individual production stages, starting from the 3D pattern printing through a silicon mould production, wax patterns casting, making shells, melting out wax from shells and drying, up to the production of the final casting itself. Five measurements of determined dimensions were made during the production, which were processed and evaluated mathematically. A determination of shrinkage and a proposal of measures to maintain the dimensional stability of the final casting so as to meet requirements specified by a customer were the results.

  6. Casting AISI 316 steel by gel cast

    International Nuclear Information System (INIS)

    Ozols, A; Thern, G; Rozenberg, S; Barreiro, M; Marajofsky, A

    2004-01-01

    The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160 o C to 1300 o C under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

  7. Bibliography of ceramic extrusion and plasticity

    Energy Technology Data Exchange (ETDEWEB)

    Janney, M.A.; Vance, M.C.; Jordan, A.C.; Kertesz, M.P.

    1987-03-01

    A comprehensive bibliography of ceramic extrusion and plasticity has been compiled. Over 670 abstracts are included covering the period 1932 to 1984. Citations cover a wide range of interests from basic science investigations to engineering ''tips'' and include references to brick and tile, whitewares, technical ceramics, theoretical models, engineering analyses, forming, drying, and raw materials. In addition to the citations, there are numerous indices to make the bibliography easy to use.

  8. Preventing Silicone Tube Extrusion after Nasolacrimal Duct Intubation in Children

    Directory of Open Access Journals (Sweden)

    Ali-Akbar Sabermoghaddam

    2010-01-01

    Full Text Available Herein we report our experience with a simple technique for reducing the rate of silicone tube extrusion after nasolacrimal duct (NLD intubation for congenital NLD obstruction. Medical records of children older than 2 years, with or without history of failed probing, who had undergone NLD intubation with a Crawford silicone tube over a period of 4 years were reviewed. In all subjects, one end of the Crawford tube was passed through a piece of scalp vein tubing followed by applying one or two knots. All Crawford tubes were removed after 3 months. Main outcome measures included complications such as tube extrusion, nasal discharge, crust formation and pyogenic granuloma formation. Fifty-seven patients, including 49 unilateral and 8 bilateral cases with mean age of 3.8΁1.6 (range, 2 to 11.5 years were operated. No complications such as tube dislodgement, significant nasal discharge, crust or pyogenic granuloma formation occurred prior to Crawford tube removal. All silicone tubes were successfully removed from the nasal cavity. In conclusion, passing one end of the Crawford tube through a small piece of scalp vein tubing before knotting it in the nasal cavity seems to decrease the rate of tube extrusion which is the most common complication following NLD intubation in children.

  9. Multidrug and toxin extrusion proteins as transporters of antimicrobial drugs.

    Science.gov (United States)

    Nies, Anne T; Damme, Katja; Schaeffeler, Elke; Schwab, Matthias

    2012-12-01

    Antimicrobial drugs are essential in the treatment of infectious diseases. A better understanding of transport processes involved in drug disposition will improve the predictability of drug-drug interactions with consequences for drug response. Multidrug And Toxin Extrusion (MATE; SLC47A) proteins are efflux transporters mediating the excretion of several antimicrobial drugs as well as other organic compounds into bile and urine, thereby contributing to drug disposition. This review summarizes current knowledge of the structural and molecular features of human MATE transporters including their functional role in drug transport with a specific focus on antimicrobial drugs. The PubMed database was searched using the terms "MATE1," "MATE-2K," "MATE2," "SLC47A1," "SLC47A2," and "toxin extrusion protein" (up to June 2012). MATE proteins have been recognized as important transporters mediating the final excretion step of cationic drugs into bile and urine. These include the antiviral drugs acyclovir, amprenavir, and ganciclovir, the antibiotics cephalexin, cephradine and levofloxacin, as well as the antimalarial agents chloroquine and quinine. It is therefore important to enhance our understanding of the role of MATEs in drug extrusion with particular emphasis on the functional consequences of genetic variants on disposition of these antimicrobial drugs.

  10. Structure-Property Correlations in Al-Li Alloy Integrally Stiffened Extrusions

    Science.gov (United States)

    Hales, Stephen J.; Hafley, Robert A.

    2001-01-01

    The objective of this investigation was to establish the relationship between mechanical property anisotropy, microstructure and crystallographic texture in integrally 'T'-stiffened extruded panels fabricated from the Al-Li alloys 2195, 2098 and 2096. In-plane properties were measured as a function of orientation at two locations in the panels, namely mid-way between (Skin), and directly beneath (Base), the integral 'T' stiffeners. The 2195 extrusion exhibited the best combination of strength and toughness, but was the most anisotropic. The 2098 extrusion exhibited lower strength and comparable toughness, but was more isotropic than 2195. The 2096 extrusion exhibited the lowest strength and poor toughness, but was the most isotropic. All three alloys exhibited highly elongated grain structures and similar location-dependent variations in grain morphology. The textural characteristics comprised a beta + fiber texture, similar to rolled product, in the Skin regions and alpha + fiber texture, comparable to axisymmetric extruded product, in the Base regions. In an attempt to quantitatively correlate texture with yield strength anisotropy, the original 'full constraint' Taylor model and a variant of the 'relaxed constraint' model, explored by Wert et al., were applied to the data. A comparison of the results revealed that the Wert model was consistently more accurate than the Taylor model.

  11. Textures and mechanical properties in rare-earth free quasicrystal reinforced Mg-Zn-Zr alloys prepared by extrusion

    International Nuclear Information System (INIS)

    Ohhashi, S.; Kato, A.; Demura, M.; Tsai, A.P.

    2011-01-01

    Highlights: → Powder-metallurgical warm extrusion made quasicrystal dispersing Mg alloys. → Mg extrusions containing quasicrystals showed randomized textures. → These extrusion showed the enhancement of mechanical properties at 150 deg. C. - Abstract: Microstructure and mechanical properties of quasicrystals dispersed Mg alloys prepared by warm extrusion of the mixtures of Mg and Zn-Mg-Zr quasicrystalline (Qc) powders have been studied. Strong texture oriented along a [101-bar 0] direction observed in pure Mg was reduced in Qc-dispersed samples, as verified by pole figure method and electron back scattering diffraction. The ultimate tensile strengths at 150 deg. C for Qc-dispersed extrusions were much higher than 110 MPa for pure Mg, which drastically reached 156 MPa for 15 wt.% Qc by preventing the motion of dislocations. Elongation was improved by the randomization of grain orientation: from 5.7% for pure Mg to 12.9% for 10 wt.% Qc at room temperature; from 15% for pure Mg to 37.1% for 5 wt.% Qc at 150 deg. C.

  12. Fire and explosion hazards to flora and fauna from explosives.

    Science.gov (United States)

    Merrifield, R

    2000-06-30

    Deliberate or accidental initiation of explosives can produce a range of potentially damaging fire and explosion effects. Quantification of the consequences of such effects upon the surroundings, particularly on people and structures, has always been of paramount importance. Information on the effects on flora and fauna, however, is limited, with probably the weakest area lying with fragmentation of buildings and their effects on different small mammals. Information has been used here to gain an appreciation of the likely magnitude of the potential fire and explosion effects on flora and fauna. This is based on a number of broad assumptions and a variety of data sources including World War II bomb damage, experiments performed with animals 30-40 years ago, and more recent field trials on building break-up under explosive loading.

  13. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John

    2012-02-03

    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  14. Optical detection of explosives: spectral signatures for the explosive bouquet

    Science.gov (United States)

    Osborn, Tabetha; Kaimal, Sindhu; Causey, Jason; Burns, William; Reeve, Scott

    2009-05-01

    Research with canines suggests that sniffer dogs alert not on the odor from a pure explosive, but rather on a set of far more volatile species present in an explosive as impurities. Following the explosive trained canine example, we have begun examining the vapor signatures for many of these volatile impurities utilizing high resolution spectroscopic techniques in several molecular fingerprint regions. Here we will describe some of these high resolution measurements and discuss strategies for selecting useful spectral signature regions for individual molecular markers of interest.

  15. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  16. Physical properties, molecular structures and protein quality of texturized whey protein isolate: effect of extrusion temperature

    Science.gov (United States)

    Extrusion is a powerful food processing operation, which utilizes high temperature and high shear force to produce a product with unique physical and chemical characteristics. Texturization of whey protein isolate (WPI) through extrusion for the production of protein fortified snack foods has provid...

  17. 78 FR 67115 - Aluminum Extrusions From the People's Republic of China: Intent To Rescind 2012 Countervailing...

    Science.gov (United States)

    2013-11-08

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-570-968] Aluminum Extrusions From the People's Republic of China: Intent To Rescind 2012 Countervailing Duty Administrative Review, in Part... administrative review of the countervailing duty (CVD) order on aluminum extrusions from the People's Republic of...

  18. Modelling the Cast Component Weight in Hot Chamber Die Casting using Combined Taguchi and Buckingham's π Approach

    Science.gov (United States)

    Singh, Rupinder

    2018-02-01

    Hot chamber (HC) die casting process is one of the most widely used commercial processes for the casting of low temperature metals and alloys. This process gives near-net shape product with high dimensional accuracy. However in actual field environment the best settings of input parameters is often conflicting as the shape and size of the casting changes and one have to trade off among various output parameters like hardness, dimensional accuracy, casting defects, microstructure etc. So for online inspection of the cast components properties (without affecting the production line) the weight measurement has been established as one of the cost effective method (as the difference in weight of sound and unsound casting reflects the possible casting defects) in field environment. In the present work at first stage the effect of three input process parameters (namely: pressure at 2nd phase in HC die casting; metal pouring temperature and die opening time) has been studied for optimizing the cast component weight `W' as output parameter in form of macro model based upon Taguchi L9 OA. After this Buckingham's π approach has been applied on Taguchi based macro model for the development of micro model. This study highlights the Taguchi-Buckingham based combined approach as a case study (for conversion of macro model into micro model) by identification of optimum levels of input parameters (based on Taguchi approach) and development of mathematical model (based on Buckingham's π approach). Finally developed mathematical model can be used for predicting W in HC die casting process with more flexibility. The results of study highlights second degree polynomial equation for predicting cast component weight in HC die casting and suggest that pressure at 2nd stage is one of the most contributing factors for controlling the casting defect/weight of casting.

  19. The control and prevention of dust explosions

    Energy Technology Data Exchange (ETDEWEB)

    1982-01-01

    Papers presented discussed: explosion characteristics and hybrid mixtures explosion characteristics and influencing factors, propagation of dust explosions in ducts, prevention of dust explosions, desensitization, explosion-proof type of construction, explosion pressure relief, optical flame barriers, slide-valves for explosion protection, Ventex explosion barrier valves, grinding and mixing plants, spray driers, dust explosions in silos, and explosion-proof bucket elevators. One paper has been abstracted separately.

  20. Mechanism and application of a newly developed pressure casting process: horizontal squeeze casting

    Directory of Open Access Journals (Sweden)

    Li Peijie

    2014-07-01

    Full Text Available Compared to traditional high-pressure die casting (HPDC, horizontal squeeze casting (HSC is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity filling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. Furthermore, numerical simulation is used to analyze the three fundamental characteristics of HSC: slow cavity filling, squeeze feeding and slow sleeve filling. From this, a selection principle is given based on the three related critical casting parameters: cavity filling velocity, gate size and sleeve filling velocity. Finally, two specific applications of HSC are introduced, and the future direction of HSC development is discussed.

  1. Extrusion of Debris from Primary Molar Root Canals following Instrumentation with Traditional and New File Systems.

    Science.gov (United States)

    Thakur, Bhagyashree; Pawar, Ajinkya M; Kfir, Anda; Neelakantan, Prasanna

    2017-11-01

    To assess the amount of debris extruded apically during instrumentation of distal canals of extracted primary molars by three instrument systems [ProTaper Universal (PTU), ProTaper NEXT (PTN), and self-adjusting file (SAF)] compared with conventional stainless steel hand K-files (HF, control). Primary mandibular molars (n = 120) with a single distal canal were selected and randomly divided into four groups (n = 30) for root canal instrumentation using group I, HF (to size 0.30/0.02 taper), group II, PTU (to size F3), group III, PTN (to size X3), and group IV, SAF. Debris extruded during instrumentation was collected in preweighed Eppendorf tubes, stored in an incubator at 70°C for 5 days and then weighed. Statistical analysis was performed by one-way analysis of variance (ANOVA), followed by Turkey's post hoc test (p = 0.05). All the groups resulted in extrusion of debris. There was statistically significant difference (p < 0.001) in the debris extrusion between the three groups: HF (0.00133 ± 0.00012), PTU (0.00109 ± 0.00005), PTN (0.00052 ± 0.00008), and SAF (0.00026 ± 0.00004). Instrumentation with SAF resulted in the least debris extrusion when used for shaping root canals of primary molar teeth. Debris extrusion in primary teeth poses an adverse effect on the stem cells and may also alter the permanent dental germ. Debris extrusion is rarely reported for primary teeth and it is important for the clinician to know which endodontic instrumentation leads to less extrusion of debris.

  2. Functionalization of whey proteins by reactive supercritical fluid extrusion

    Directory of Open Access Journals (Sweden)

    Khanitta Ruttarattanamongkol

    2012-09-01

    Full Text Available Whey protein, a by-product from cheese-making, is often used in a variety of food formulations due to its unsurpassednutritional quality and inherent functional properties. However, the possibilities for the improvement and upgrading of wheyprotein utilization still need to be explored. Reactive supercritical fluid extrusion (SCFX is a novel technique that has beenrecently reported to successfully functionalize commercially available whey proteins into a product with enhanced functionalproperties. The specific goal of this review is to provide fundamental understanding of the reinforcement mechanism andprocessing of protein functionalization by reactive SCFX process. The superimposed extrusion variables and their interactionmechanism affect the physico-chemical properties of whey proteins. By understanding the structure, functional properties andprocessing relationships of such materials, the rational design criteria for novel functionalized proteins could be developedand effectively utilized in food systems.

  3. NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  4. Effect of Multiple Extrusions on the Impact Properties of Polypropylene/Clay Nanocomposites

    DEFF Research Database (Denmark)

    Klitkou, Rasmus; Jensen, Erik Appel; Christiansen, Jesper de Claville

    2012-01-01

    Polypropylene (PP)-based polymer nanocomposites containing organically modified montmorillonite (OMMT) with and without maleic anhydride grafted PP, were compounded by twin-screw extrusion. The extrusion process was repeated various numbers of times to increase the extruder residence time (TR) and......) increased monotonically with increased TR by 70% from least dispersed to best dispersed, which was still 20% below the level for neat PP. Both the fracture initiation energy and propagation energy increased with TR, but the primary effect on ri came from the fracture propagation energy, which delivered 80...

  5. Physical simulation method for the investigation of weld seam formation during the extrusion of aluminum alloys

    NARCIS (Netherlands)

    Fang, G; Zhou, J.

    2017-01-01

    Extrusion through the porthole die is a predominant forming process used in the production of hollow aluminum alloy profiles across the aluminum extrusion industry. Longitudinal weld seams formed during the process may negatively influence the quality of extruded profiles. It is therefore of

  6. Chernobyl explosion bombshell

    International Nuclear Information System (INIS)

    Martin, S.; Arnott, D.

    1988-01-01

    It is suggested that the explosion at the Chernobyl-4 reactor in April 1986 was a nuclear explosion. The evidence for this is examined. The sequence of events at Chernobyl is looked at to see if the effects were like those from a nuclear explosion. The question of whether a United Kingdom reactor could go prompt critical is discussed. It is concluded that prompt criticality excursions are possible, but the specific Chernobyl sequence is impossible. (UK)

  7. Modelling the Thermo-Mechanical Behavior of Magnesium Alloys during Indirect Extrusion

    International Nuclear Information System (INIS)

    Steglich, D.; Ertuerk, S.; Bohlen, J.; Letzig, D.; Brocks, W.

    2010-01-01

    One of the basic metal forming process for semi-finished products is extrusion. Since extrusion involves complex thermo-mechanical and multiaxial loading conditions resulting in large strains, high strain rates and an increase in temperature due to deformation, a proper yield criterion and hardening law should be used in the numerical modelling of the process. A phenomenological model based on a plastic potential has been proposed that takes strain, strain rate and temperature dependency on flow behaviour into consideration. A hybrid methodology of experiment and finite element simulation has been adopted in order to obtain necessary model parameters. The anisotropy/asymmetry in yielding was quantified by tensile and compression tests of specimens prepared from different directions. The identification of the corresponding model parameters was performed by a genetic algorithm. A fully coupled thermo-mechanical analysis has been used in extrusion simulations for calculation of the temperature field by considering heat fluxes and heat generated due to plastic deformation. The results of the approach adopted in this study appeared to be successful showing promising predictions of the experiments and thus may be extended to be applicable to other magnesium alloys or even other hcp metals.

  8. A study on vapor explosions

    International Nuclear Information System (INIS)

    Takagi, N.; Shoji, M.

    1979-01-01

    An experimental study was carried out for vapor explosions of molten tin falling in water. For various initial metal temperatures and subcooling of water, transient pressure of the explosions, relative frequency of the explosions and the position where the explosions occur were measured in detail. The influence of ambient pressure was also investigated. From the results, it was concluded that the vapor explosion is closely related to the collapse of a vapor film around the molten metal. (author)

  9. Effect of materials and temperature on the forward extrusion of magnesium alloys

    International Nuclear Information System (INIS)

    Chandrasekaran, Margam; John, Yong Ming Shyan

    2004-01-01

    Magnesium alloys are being extensively used in weight-saving applications and as a potential replacement for plastics in electronic and computer applications. However, processing of magnesium has always been a challenge for manufacturing industries owing to their high brittleness despite their good EMI shielding property and high specific strength. Despite these advantages, they are limited by their processability. The present work aims to evaluate lower temperature formability of magnesium alloys. Three different materials were selected for axisymmetric extrusion tests, namely AZ31, AZ61 and the forging alloy, ZK 60. To establish the size and capacity of the press required to perform these forming trials and to know the formability, simulation using finite element analysis was carried on a representative material AZ31 using the properties established based on earlier work. A die set with a die shoe was designed to perform the forward extrusion trials. The area reduction ratio for forward extrusion was fixed at 41% for the die design and simulation. The maximum strain is given as ln(A o /A f ) ∼ 0.88 in the case of forward extrusion. The temperature was varied with a temperature controller built in-house from room temperature (RT) to 300 deg.C. However, the results provided below only include the tests carried out at RT, 100, 150, 175 and 200 deg.C. Although the forming trials were successful above 200 deg.C, there was difficulty in removing the specimens from the die cavity. Secondly, the process of removing the samples in the case of AZ31 and ZK 60 resulted in cracking, so it was difficult to evaluate the samples and the process. However, AZ61 samples did not show any evidence of crack formation during ejection of the formed sample. Simulation results and experimental trials showed that magnesium (AZ31) could be easily formed at elevated temperatures of 300 deg.C. Though there was a good correlation on the yield point prediction between simulation and

  10. 75 FR 17436 - Certain Aluminum Extrusions From China

    Science.gov (United States)

    2010-04-06

    ... States at less than fair value and alleged to be subsidized by the Government of China. Unless the... response to a petition filed on March 31, 2010, by the Aluminum Extrusions Fair Trade Committee... presentation at the conference. A nonparty who has testimony that may aid the Commission's deliberations may...

  11. Acid-extrusion from tissue: the interplay between membrane transporters and pH buffers.

    Science.gov (United States)

    Hulikova, Alzbeta; Harris, Adrian L; Vaughan-Jones, Richard D; Swietach, Pawel

    2012-01-01

    The acid-base balance of cells is related to the concentration of free H⁺ ions. These are highly reactive, and their intracellular concentration must be regulated to avoid detrimental effects to the cell. H⁺ ion dynamics are influenced by binding to chelator substances ('buffering'), and by the production, diffusion and membrane-transport of free H⁺ ions or of the H⁺-bound chelators. Intracellular pH (pHi) regulation aims to balance this system of diffusion-reaction-transport processes at a favourable steady-state pHi. The ability of cells to regulate pHi may set a limit to tissue growth and can be subject to selection pressures. Cancer cells have been postulated to respond favourably to such selection pressures by evolving a better means of pHi regulation. A particularly important feature of tumour pHi regulation is acid-extrusion, which involves H⁺-extrusion and HCO₃⁻-uptake by membrane-bound transporter-proteins. Extracellular CO₂/HCO₃⁻ buffer facilitates these membrane-transport processes. As a mobile pH-buffer, CO₂/HCO₃⁻ protects the extracellular space from excessive acidification that could otherwise inhibit further acid-extrusion. CO₂/HCO₃⁻ also provides substrate for HCO₃⁻-transporters. However, the inherently slow reaction kinetics of CO₂/HCO₃⁻ can be rate-limiting for acid-extrusion. To circumvent this, cells can express extracellular-facing carbonic anhydrase enzymes to accelerate the attainment of equilibrium between CO₂, HCO₃⁻ and H⁺. The acid-extrusion apparatus has been proposed as a target for anti-cancer therapy. The major targets include H⁺ pumps, Na⁺/H⁺ exchangers and carbonic anhydrases. The effectiveness of such therapy will depend on the correct identification of rate-limiting steps in pHi regulation in a specific type of cancer.

  12. Consensus Control Design for 360 MN Extrusion Machine Producing Process

    Directory of Open Access Journals (Sweden)

    Chao Wang

    2014-01-01

    Full Text Available This paper mainly addresses the issue of 360 MN extrusion machine and focuses on the stabilization control of main table attitude. We will first introduce the problem and then model the extrusion machine. As the machine is a multi-input multioutput (MIMO and strong coupling system, it is challenging to apply existing control theory to design a controller to stabilize the main table attitude. Motivated by recent research in the field of multiagent systems, we design a consensus control protocol for our system and derive our convergence conditions based directly on Routh stability criterion. The advantages of the design are also demonstrated by numerical simulation.

  13. Anomalous growth of whisker-like bismuth-tin extrusions from tin-enriched tin-Bi deposits

    International Nuclear Information System (INIS)

    Hu, C.-C.; Tsai, Y.-D.; Lin, C.-C.; Lee, G.-L.; Chen, S.-W.; Lee, T.-C.; Wen, T.-C.

    2009-01-01

    This article shows the first finding that the anomalous growth of Bi-Sn extrusions from tin-enriched alloys (Sn-xBi with x between 20 and 10 wt.%) can be induced by post-plating annealing in N 2 between 145 and 260 deg. C for 10 min although metal whiskers were commonly formed on the surface of pure metals or alloys of the enriched component. From SEM observations, very similar to Sn whiskers, Bi-Sn extrusions vary in size, shape, length, and diameter with changing the annealing temperature, which are highly important in regarding the potential for failure of electronic products. Annealing resulting in thermal expansion of Sn grains is believed to squeeze the Bi-Sn alloys with relatively low melting points to form whisker-like extrusions although the exact mechanism is unclear

  14. Main and interaction effects of extrusion temperature and usage ...

    African Journals Online (AJOL)

    ali

    2012-10-30

    Oct 30, 2012 ... The main and interaction effects of three extrusion ... oil extraction and allow the use of a homegrown protein supplement in the .... Statistical analysis. The main and .... acceptable level of antitrypsin factor is 4 mg/g; this level.

  15. Casting thermal simulation

    International Nuclear Information System (INIS)

    Shamsuddin bin Sulaiman

    1994-01-01

    The whole of this study is concerned with process simulation in casting processes. This study describes the application of the finite element method as an aid to simulating the thermal design of a high pressure die casting die by analysing the cooling transients in the casting cycle. Two types of investigation were carried out to model the linear and non-linear cooling behavior with consideration of a thermal interface effect. The simulated cooling for different stages were presented in temperature contour form. These illustrate the successful application of the Finite Element Method to model the process and they illustrate the significance of the thermal interface at low pressure

  16. Periodontal healing complications following extrusive and lateral luxation in the permanent dentition: a longitudinal cohort study

    DEFF Research Database (Denmark)

    Hermann, Nuno Vibe; Lauridsen, Eva Fejerskov; Christensen, Søren Steno Ahrensburg

    2012-01-01

    To analyze the risk of tooth loss and complications in periodontal ligament (PDL) healing following extrusive and lateral luxation in the permanent dentition.......To analyze the risk of tooth loss and complications in periodontal ligament (PDL) healing following extrusive and lateral luxation in the permanent dentition....

  17. Clean Metal Casting; FINAL

    International Nuclear Information System (INIS)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-01-01

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components

  18. Aspects regarding explosion risk assessment

    Directory of Open Access Journals (Sweden)

    Părăian Mihaela

    2017-01-01

    Full Text Available Explosive risk occurs in all activities involving flammable substances in the form of gases, vapors, mists or dusts which, in mixture with air, can generate an explosive atmosphere. As explosions can cause human losses and huge material damage, the assessment of the explosion risk and the establishment of appropriate measures to reduce it to acceptable levels according to the standards and standards in force is of particular importance for the safety and health of people and goods.There is no yet a recognized method of assessing the explosion risk, but regardless of the applied method, the likelihood of an explosive atmosphere occurrence has to be determined, together with the occurrence of an efficient ignition source and the magnitude of foreseeable consequences. In assessment processes, consequences analysis has a secondary importance since it’s likely that explosions would always involve considerable damage, starting from important material damages and up to human damages that could lead to death.The purpose of the work is to highlight the important principles and elements to be taken into account for a specific risk assessment. An essential element in assessing the risk of explosion in workplaces where explosive atmospheres may occur is technical installations and personal protective equipment (PPE that must be designed, manufactured, installed and maintained so that they cannot generate a source of ignition. Explosion prevention and protection requirements are governed by specific norms and standards, and a main part of the explosion risk assessment is related to the assessment of the compliance of the equipment / installation with these requirements.

  19. 14 CFR 23.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 23.621 Section 23.621... Casting factors. (a) General. The factors, tests, and inspections specified in paragraphs (b) through (d... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and...

  20. Numerical modelling of the effect of using multi-explosives on the explosive forming of steel cones

    OpenAIRE

    De Vuyst, T; Kong, K; Djordjevic, N; Vignjevic, R; Campbell, JC; Hughes, K

    2016-01-01

    Modelling and analysis of underwater explosive forming process by using FEM and SPH formulation is presented in this work. The explosive forming of a steel cone is studied. The model setup includes a low carbon steel plate, plate holder, forming die as well as water and C4 explosive. The effect of multiple explosives on rate of targets deformation has been studied. Four different multi-explosives models have been developed and compared to the single explosive model. The formability of the ste...

  1. Hair casts

    OpenAIRE

    Sweta S Parmar; Kirti S Parmar; Bela J Shah

    2014-01-01

    Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  2. Microstructure of titanium deformed by warm extrusion with forward- backward rotating die

    International Nuclear Information System (INIS)

    Sztwiertnia, K; Morawiec, A; Bieda, M; Kawałko, J

    2014-01-01

    The principal KoBo device is a press with a forward-backward rotating die, enabling the extrusion of ingots under conditions of constant destabilization of their substructure. Polycrystalline grade 2 titanium was subjected to warm KoBo type extrusion. Microstructure of the material was investigated by means of Electron Backscatter Diffraction (EBSD) in the scanning electron microscope. It clearly shows deformation-induced grain fragmentation. The EBSD maps reveal heterogeneous microstructure built of ribbons curled about the extrusion direction (ED) and some equiaxed or cigar-like grains. Sizes of grains vary in the range 70 – 1500 nm for the minor axis and 350 – 20000 nm for the major axis. The material has a relatively sharp nearly axial texture with the <0001> axis perpendicular to ED. In misorientation angle distribution, besides the peak at low angle boundaries, there are three other peaks at about: 29.7deg, 89.7deg and 93.2deg. They do not correspond to any twin boundaries or low Σ coincidence site lattice misorientations

  3. Effect of Aluminum Addition on the Evolution of Microstructure, Crystallographic Texture and Mechanical Properties of Single Phase Hexagonal Close Packed Mg-Li Alloys

    Science.gov (United States)

    Bhagat Singh, P.; Sabat, R. K.; Kumaran, S.; Suwas, S.

    2018-02-01

    In the present investigation, an effort has been made to understand the effect of aluminum addition to α Mg-Li alloys. The corresponding composition Mg-4Li- xAl ( x = 0, 2, 4 and 6 wt.%) alloys have been prepared by stir casting route under an argon environment. Extrusion was carried out at 300 °C with the extrusion ratio of 15:1. Significant grain refinement was observed after extrusion. X-ray diffraction-based investigation of the cast and extruded alloys showed the presence of intermetallic compounds such as Mg17Al12 and AlLi in the Al-rich alloys namely, Mg-4Li- xAl ( x = 4 and 6 wt.%). These precipitates were also present in the extruded plus annealed samples, indicating the stability of the precipitates at high temperature. The bulk x-ray texture measurement revealed a crystallographic texture where the c-axis of the h.c.p crystals was perpendicular to the extrusion direction (ED) for extruded sample. A texture transition was observed on annealing. The c-axis was oriented parallel to the ED. Mechanical properties of the cast, extruded and extruded plus annealed material illustrate that the addition of Al led to enhancement in hardness, yield strength and ultimate tensile strength.

  4. Growth of extrusions in localized cyclic plastic straining

    Czech Academy of Sciences Publication Activity Database

    Polák, Jaroslav; Sauzay, M.

    2009-01-01

    Roč. 500, č. 1-2 (2009), s. 122-129 ISSN 0921-5093 R&D Projects: GA ČR GA101/07/1500 Institutional research plan: CEZ:AV0Z20410507 Keywords : extrusion * strain localization * persistent slip band * vacancy Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.901, year: 2009

  5. HFIR Fuel Casting Support

    Energy Technology Data Exchange (ETDEWEB)

    Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Gibbs, Paul Jacob [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-09-28

    Process exploration for fuel production for the High Flux Isotope Reactor (HFIR) using cast LEU-10wt.%Mo as an initial processing step has just begun. This project represents the first trials concerned with casting design and quality. The studies carried out over the course of this year and information contained in this report address the initial mold development to be used as a starting point for future operations. In broad terms, the final billet design is that of a solid rolling blank with an irregular octagonal cross section. The work covered here is a comprehensive view of the initial attempts to produce a sound casting. This report covers the efforts to simulate, predict, cast, inspect, and revise the initial mold design.

  6. Sixty Years of Casting Research

    Science.gov (United States)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  7. Microstructural modelling and lubrication study during zirconium alloy hot extrusion

    International Nuclear Information System (INIS)

    Gaudout, B.

    2009-01-01

    Using torsion tests (with strain rate jumps) and an experimental hot mini-extrusion apparatus, several samples zirconium alloy have been deformed: Zircaloy-4 (high α range) and Zr-1Nb (α + β domain). The fragmentation of the microstructure and post-dynamic grain growth have been examined. The main difference between these two alloys is that Zr-1Nb does not show grain growth during a heat treatment within the α + β domain after hot deformation. The recrystallization volume fraction has been measured on extruded samples with or without heat treatment. These rheological and microstructural data have been used to determine the parameters of a microstructural model including: a work-hardening model (Laaasraoui/Jonas), a continuous dynamic recrystallization model (Gourdet/Montheillet) and a grain growth model. This model leads to a good prediction of recrystallization volume fraction for Zircaloy-4 extrusion. However, the Zr-1Nb model cannot be validated because of the difficulty to observe deformed microstructures. Extrusion process is lubricated with a solid film. Trapping tests show that this lubricant is thermoviscoplastic. Friction along the container and several observations show the lubrication is not realized by a continuous film. Indeed, the heterogeneousness of deformation of these alloys causes a rupture of the lubricant film. Experiments and numerical simulations show that the radial gradient of axial displacement is affected by friction but also by stress softening of the alloys. (author)

  8. Engineering design of centrifugal casting machine

    Science.gov (United States)

    Kusnowo, Roni; Gunara, Sophiadi

    2017-06-01

    Centrifugal casting is a metal casting process in which metal liquid is poured into a rotating mold at a specific temperature. Given round will generate a centrifugal force that will affect the outcome of the casting. Casting method is suitable in the manufacture of the casting cylinder to obtain better results. This research was performed to design a prototype machine by using the concept of centrifugal casting. The design method was a step-by-step systematic approach in the process of thinking to achieve the desired goal of realizing the idea and build bridges between idea and the product. Design process was commenced by the conceptual design phase and followed by the embodiment design stage and detailed design stage. With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and belt mechanism, diameter of 120-150mm, simultaneously with the characteristics of simple casting product, easy manufacture and maintenance, and relatively inexpensive, was generated.

  9. Clean Cast Steel Technology, Phase IV

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  10. Effect of extrusion processing on the microstructure, mechanical properties, biocorrosion properties and antibacterial properties of Ti-Cu sintered alloys

    International Nuclear Information System (INIS)

    Zhang, Erlin; Li, Shengyi; Ren, Jing; Zhang, Lan; Han, Yong

    2016-01-01

    Ti-Cu sintered alloys, Ti-Cu(S) alloy, have exhibited good anticorrosion resistance and strong antibacterial properties, but low ductility in previous study. In this paper, Ti-Cu(S) alloys were subjected to extrusion processing in order to improve the comprehensive property. The phase constitute, microstructure, mechanical property, biocorrosion property and antibacterial activity of the extruded alloys, Ti-Cu(E), were investigated in comparison with Ti-Cu(S) by X-ray diffraction (XRD), optical microscopy (OM), scanning electronic microscopy (SEM) with energy disperse spectroscopy (EDS), mechanical testing, electrochemical testing and plate-count method in order to reveal the effect of the extrusion process. XRD, OM and SEM results showed that the extrusion process did not change the phase constitute but refined the grain size and Ti 2 Cu particle significantly. Ti-Cu(E) alloys exhibited higher hardness and compressive yield strength than Ti-Cu(S) alloys due to the fine grain and Ti 2 Cu particles. With the consideration of the total compressive strain, it was suggested that the extrusion process could improve the ductility of Ti-Cu alloy(S) alloys. Electrochemical results have indicated that the extrusion process improved the corrosion resistance of Ti-Cu(S) alloys. Plate-count method displayed that both Ti-Cu(S) and Ti-Cu(E) exhibited strong antibacterial activity (> 99%) against S. aureus. All these results demonstrated that hot forming processing, such as the extrusion in this study, refined the microstructure and densified the alloy, in turn improved the ductility and strength as well as anticorrosion properties without reduction in antibacterial properties. - Highlights: • Hot extrusion refined the grain size and Ti 2 Cu phase significantly. • Hot extrusion increased the mechanical properties and the corrosion resistance. • The antibacterial properties was not affected by the hot process.

  11. Procyanidin content of grape seed and pomace, and total anthocyanin content of grape pomace as affected by extrusion processing.

    Science.gov (United States)

    Khanal, R C; Howard, L R; Prior, R L

    2009-08-01

    Grape juice processing by-products, grape seed and pomace are a rich source of procyanidins, compounds that may afford protection against chronic disease. This study was undertaken to identify optimal extrusion conditions to enhance the contents of monomers and dimers at the expense of large molecular weight procyanidin oligomers and polymers in grape seed and pomace. Extrusion variables, temperature (160, 170, and 180 degrees C in grape seed, and 160, 170, 180, and 190 degrees C in pomace) and screw speed (100, 150, and 200 rpm in both) were tested using mixtures of grape seed as well as pomace with decorticated white sorghum flour at a ratio of 30 : 70 and moisture content of 45%. Samples of grape seed and pomace were analyzed for procyanidin composition before and after extrusion, and total anthocyanins were determined in pomace. Additionally, chromatograms from diol and normal phase high-performance liquid chromatography were compared for the separation of procyanidins. Extrusion of both grape by-products increased the biologically important monomer and dimers considerably across all temperature and screw speeds. Highest monomer content resulted when extruded at a temperature of 170 degrees C and screw speed of 200 rpm, which were 120% and 80% higher than the unextruded grape seed and pomace, respectively. Increases in monomer and dimer contents were apparently the result of reduced polymer contents, which declined by 27% to 54%, or enhanced extraction facilitated by disruption of the food matrix during extrusion. Extrusion processing reduced total anthocyanins in pomace by 18% to 53%. Extrusion processing can be used to increase procyanidin monomer and dimer contents in grape seed and pomace. Procyanidins in grape by-products have many health benefits, but most are present as large molecular weight compounds, which are poorly absorbed. Extrusion processing appears to be a promising technology to increase levels of the bioactive low molecular weight

  12. Role of lipids in the extrusion cooking processes

    Directory of Open Access Journals (Sweden)

    Berghofe, E.

    2000-04-01

    Full Text Available Extrusion is a versatile and very efficient technology that is widely used in food and feed processing. The cooking extruders have found many applications, which include: breakfast cereals, snack foods, other cereal based products, pet food and aquatic foods, texturized vegetable proteins, confectionery products, chemical and biochemical reactions, and oil extraction. Lipids are components that play an important role in most of the extrusion cooking processes. They can act as plastificizers or emulsifiers, and affect more significantly texture and stickiness of the extrudate. This paper reviews effect of oils and other lipids reactions during extrusion cooking as well as the effects of amylase-lipid complexation on extrudate quality.La extrusión es, en general, una tecnología versátil y muy eficiente, que se aplica ampliamente en la elaboración de alimentos y piensos. Los equipos de cocción-extrusión tienen numerosas aplicaciones, entre las que pueden incluirse: los cereales de desayuno listos para comer, los aperitivos, diferentes productos basados en cereales, los piensos para animales domésticos y peces, proteínas vegetales texturizadas, productos de pastelería, reacciones químicas y bioquímicas, y la extracción de aceites. Los lípidos son componentes que juegan un papel importante en la mayoría de los procesos de cocción-extrusión. Pueden actuar como plastificantes o como emulsionantes, suministrando lubricación. En este artículo se revisan con detalle los efectos de las reacciones de los aceites y otros lípidos durante el proceso de cocción-extrucción así como el efecto de la formación de complejos amilasa-lípidos sobre la calidad de los extrudados.

  13. Modelling of anisotropy for Al-Li 2099 T83 extrusions and effect of precipitate density

    International Nuclear Information System (INIS)

    Bois-Brochu, Alexandre; Blais, Carl; Tchitembo Goma, Franck Armel; Larouche, Daniel

    2016-01-01

    The development of aluminum-lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al-Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A model is proposed to predict mechanical properties and their anisotropy as a function of the <111> fiber texture. Furthermore, the volume fraction of precipitates was measured in zones of high anisotropy (cylindrical extrusion) and low anisotropy (ISP). Results show that there is no significant difference between the two parts concerning volume fraction of precipitates.

  14. Modelling of anisotropy for Al-Li 2099 T83 extrusions and effect of precipitate density

    Energy Technology Data Exchange (ETDEWEB)

    Bois-Brochu, Alexandre, E-mail: Alexandre.Bois-Brochu.1@ulaval.ca; Blais, Carl, E-mail: Carl.Blais@gmn.ulaval.ca; Tchitembo Goma, Franck Armel, E-mail: Franck-Armel.Tchitembo-Goma.1@ulaval.ca; Larouche, Daniel, E-mail: Daniel.Larouche@gmn.ulaval.ca

    2016-09-15

    The development of aluminum-lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al-Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A model is proposed to predict mechanical properties and their anisotropy as a function of the <111> fiber texture. Furthermore, the volume fraction of precipitates was measured in zones of high anisotropy (cylindrical extrusion) and low anisotropy (ISP). Results show that there is no significant difference between the two parts concerning volume fraction of precipitates.

  15. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones

    International Nuclear Information System (INIS)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E.

    2016-01-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  16. High-temperature extrusion behavior of a superplastic zirconia-based ceramic

    International Nuclear Information System (INIS)

    Kellett, B.J.; Carry, C.; Mocellin, A.

    1990-01-01

    Workability of 3-mol%-yttria-stabilized tetragonal ZrO 2 has been gauged through a series of extrusion experiments performed under vacuum with graphite dies at 1500 degrees C and 35 MPa piston stress. It is shown that dense and smooth extrustions can be obtained from solid billets when graphite paper is used as a lubricant. Sigmoidal dies and conical dies with cone angles of 18.4 degrees, 26.6 degrees, and 45 degrees and diameter ratios of 1.5, 2, and 3 were used to explore extrusion behavior. Observed piston velocities correspond to what may be predicted from the experimental uniaxial constitutive creep equation and a simple slab analysis. A precise analysis, however, is not attempted because of lack of steady-state behavior of the material itself

  17. Impact of as-cast structure on structure and properties of twin-roll cast AA8006 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Slamova, M.; Ocenasek, V. [Vyzkumny Ustav Kovu, Panenske Brezany (Czechoslovakia); Juricek, Z.

    2000-07-01

    Sheet production by twin-roll casting (TRC) process is a well established practice in the aluminium industry because it offers several advantages in comparison with DC casting and hot rolling, esp. lower production and investment costs. Thin strips exhibiting a combination of good strength and high ductility are required for various applications and for this reason alloys with higher Fe and Mn content such as AA 8006 displace AA 1xxx or AA 8011 alloys. However, TRC of AA 8006 strips involves several problems, e.g. casting conditions and subsequent treatment procedures need fine tuning. The results of an investigation of the effect of casting conditions on structure and properties of AA 8006 strips are presented. The influence of casting speed, grain refiner addition, molten metal level in the tundish, tip setback and roll separating force was investigated. The impact of imperfect as-cast structure on structure and properties of thin strips in H22 and O tempers was evaluated and compared with strips from good as-cast material. (orig.)

  18. Relationship between casting modulus and grain size in cast A356 aluminium alloys

    International Nuclear Information System (INIS)

    Niklas, A; Abaunza, U; Fernández-Calvo, A I; Lacaze, J

    2012-01-01

    Microstructure of Al-Si alloy castings depends most generally on melt preparation and on the cooling rate imposed by the thermal modulus of the component. In the case of Al-Si alloys, emphasis is put during melt preparation on refinement of pro-eutectic (Al) grains and on modification of the Al-Si eutectic. Thermal analysis has been used since long to check melt preparation before casting, i.e. by analysis of the cooling curve during solidification of a sample cast in an instrumented cup. The conclusions drawn from such analysis are however valid for the particular cooling conditions of the cups. It thus appeared of interest to investigate how these conclusions could extrapolate to predict microstructure in complicated cast parts showing local changes in the solidification conditions. For that purpose, thermal analysis cups and instrumented sand and die castings with different thermal moduli and thus cooling rates have been made, and the whole set of cooling curves thus recorded has been analysed. A statistical analysis of the characteristic features of the cooling curves related to grain refinement in sand and die castings allowed determining the most significant parameters and expressing the cube of grain size as a polynomial of these parameters. After introduction of a further parameter quantifying melt refining an excellent correlation, with a R 2 factor of 0.99 was obtained.

  19. Comparison of residual stresses in sand- and chill casting of ductile cast iron wind turbine main shafts

    International Nuclear Information System (INIS)

    Sonne, M R; Hattel, J H; Frandsen, J O

    2015-01-01

    In this work, simulations of pouring, solidification and cooling, and residual stress evolution of sand and chill cast wind turbine main shafts is performed. The models are made in the commercial software MAGMAsoft. As expected, the cooling rate of the sand casting is shown to be much lower than for the chill casting, resulting in a very course microstructure. From the simulations the nodule count is found to be 17 nodules per mm 2 and 159 nodules per mm 2 for the sand and chill casting, respectively, in the critical region of the main bearing seat. This is verified from nodule counts performed on the real cast main shafts. Residual stress evaluations show an overall increase of the maximum principal stress field for the chill casting, which is expected. However, the stresses are found to be in compression on the surface of the chill cast main shaft, which is unforeseen. (paper)

  20. Comparison of residual stresses in sand- and chill casting of ductile cast iron wind turbine main shafts

    DEFF Research Database (Denmark)

    Sonne, Mads Rostgaard; Frandsen, J. O.; Hattel, Jesper Henri

    2015-01-01

    In this work, simulations of pouring, solidification and cooling, and residual stress evolution of sand and chill cast wind turbine main shafts is performed. The models are made in the commercial software MAGMAsoft. As expected, the cooling rate of the sand casting is shown to be much lower than...... for the chill casting, resulting in a very course microstructure.From the simulations the nodule count is found to be 17 nodules per mm2 and 159 nodules permm2 for the sand and chill casting, respectively, in the critical region of the main bearing seat.This is verified from nodule counts performed on the real...... cast main shafts. Residual stressevaluations show an overall increase of the maximum principal stress field for the chill casting,which is expected. However, the stresses are found to be in compression on the surface of thechill cast main shaft, which is unforeseen....

  1. Optimizing the Gating System for Steel Castings

    Directory of Open Access Journals (Sweden)

    Jan Jezierski

    2018-04-01

    Full Text Available The article presents the attempt to optimize a gating system to produce cast steel castings. It is based on John Campbell’s theory and presents the original results of computer modelling of typical and optimized gating systems for cast steel castings. The current state-of-the-art in cast steel casting foundry was compared with several proposals of optimization. The aim was to find a compromise between the best, theoretically proven gating system version, and a version that would be affordable in industrial conditions. The results show that it is possible to achieve a uniform and slow pouring process even for heavy castings to preserve their internal quality.

  2. General phenomenology of underground nuclear explosions

    International Nuclear Information System (INIS)

    Derlich, S.; Supiot, F.

    1969-01-01

    An essentially qualitatively description is given of the phenomena related to underground nuclear explosions (explosion of a single unit, of several units in line, and simultaneous explosions). In the first chapter are described the phenomena which are common to contained explosions and to explosions forming craters (formation and propagation of a shock-wave causing the vaporization, the fusion and the fracturing of the medium). The second chapter describes the phenomena related to contained explosions (formation of a cavity with a chimney). The third chapter is devoted to the phenomenology of test explosions which form a crater; it describes in particular the mechanism of formation and the different types of craters as a function of the depth of the explosion and of the nature of the ground. The aerial phenomena connected with explosions which form a crater: shock wave in the air and focussing at a large distance, and dust clouds, are also dealt with. (authors) [fr

  3. Wear resistance of cast iron

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2008-10-01

    Full Text Available In this paper investigations of abrasive and adhesive wear resistance of different cast iron grades have been presented. Examinations showed, that the most advantageous pair of materials is the cast iron – the hardened steel with low-tempered martensite. It was found, that martensitic nodular cast iron with carbides is the most resistant material.

  4. National Metal Casting Research Institute final report. Volume 2, Die casting research

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  5. Tensile and Creep Behavior of Extruded AA6063/SiCp Al MMCs

    International Nuclear Information System (INIS)

    Khalifa, Tarek A.; Mahmoud, Tamer S.

    2010-01-01

    Composites of AA6063 Al alloy reinforced with SiC particles (SiC p ) were prepared by the vortex method. Hot extrusion was carried out for the as cast composites with a reduction in area of 25%. Tensile and creep behavior of as-cast and extruded composites were studied at elevated temperatures. Tensile tests carried out at room temperature showed that for the as-cast composites, the addition of SiC p up to 10% by weight improves the strength but reduces ductility. Further addition of SiC p reduces the strength and ductility of the composites. At 150 and 300 deg. C the matrix alloy exhibits higher strength than the composites. Extrusion generally raised the strength of the composites at both room and elevated temperatures. Time rupture creep tests carried out at 300 deg. C showed that the composites exhibit higher creep resistance as compared to the matrix alloy except at relatively low stresses where the matrix has a better creep resistance. Extrusion improved the resistance of composites to creep rupture.

  6. Apical Extrusion of Debris Produced during Continuous Rotating and Reciprocating Motion

    Directory of Open Access Journals (Sweden)

    Giselle Nevares

    2015-01-01

    Full Text Available This study aimed to analyse and compare apical extrusion of debris in canals instrumented with systems used in reciprocating and continuous motion. Sixty mandibular premolars were randomly divided into 3 groups (n=20: the Reciproc (REC, WaveOne (WO, and HyFlex CM (HYF groups. One Eppendorf tube per tooth was weighed in advance on an analytical balance. The root canals were instrumented according to the manufacturer’s instructions, and standardised irrigation with 2.5% sodium hypochlorite was performed to a total volume of 9 mL. After instrumentation, the teeth were removed from the Eppendorf tubes and incubated at 37°C for 15 days to evaporate the liquid. The tubes were weighed again, and the difference between the initial and final weight was calculated to determine the weight of the debris. The data were statistically analysed using the Shapiro-Wilk, Wilcoxon, and Mann-Whitney tests (α=5%. All systems resulted in the apical extrusion of debris. Reciproc produced significantly more debris than WaveOne (p<0.05, and both systems produced a greater apical extrusion of debris than HyFlex CM (p<0.001. Cross section and motion influenced the results, despite tip standardization.

  7. The extrusion test and sensory perception revisited: Some comments on generality and the effect of measurement temperature.

    Science.gov (United States)

    Brenner, Tom; Tomczyńska-Mleko, Marta; Mleko, Stanisław; Nishinari, Katsuyoshi

    2017-12-01

    Relations between sensory perception, extrusion and fracture in shear, extension and compression are examined. Gelatin-based gels are perceived as less firm and less hard than expected based on their mechanical properties compared to polysaccharide gels that have the same mechanical properties at room temperature but melt well above body temperature, underlying the importance of the measurement temperature for gels that melt during mastication. Correlations between parameters from extrusion and compression, extension and shear are verified using mixed polysaccharide gels. We previously reported a high correlation between several sensory attributes and parameters from an extrusion test. The extrusion test showed the most robust correlation, and could be used to assess samples at both extremes of the texture range with respect to elasticity, for example, both samples that could not be extended as their very low elasticity led to their fracture during handling, as well as samples that could not be fractured in compression. Here, we reexamine the validity of the relations reported. We demonstrate the generality of the relations between large deformation tests and extrusion, but the findings underscore the need to take into account the measurement temperature for samples that melt during mastication when correlating instrumental parameters with sensory perception. © 2017 Wiley Periodicals, Inc.

  8. effectof extrusion conditions on aflatoxin content of corn–peanut flakes

    African Journals Online (AJOL)

    Aynadis

    metabolites which can be observed on food stuffs or ... Extrusion cooking technologies are used to ..... effective interaction to reduce aflatoxin B1in the ..... Drug. Administration, “Guidance for industry: Action levels for poisonous or deleterious.

  9. Test manufacturing of copper canisters with cast inserts. Assessment report

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, C.G

    1998-08-01

    The current design of canisters for the deep repository for spent nuclear fuel consists of an outer corrosion-protective copper casing in the form of a tubular section with lid and bottom and an inner pressure-resistant insert. The insert is designed to be manufactured by casting and inside are channels in which the fuel assemblies are to be placed. Over the last years, a number of full-scale manufacturing tests of all canister components have been carried out. The purpose has been to determine and develop the best manufacturing technique and to establish long-term contacts with the best suppliers of material and technology. Part of the work has involved the developing and implementing of a quality assurance system in accordance with ISO 9001, covering the whole chain from suppliers of material up to and including the delivery of assembled canisters. This report consists of a description of the design of the canister together with current drawings and complementary technical specifications stipulating, among other things, requirements placed on different materials. The different manufacturing methods that have been used are also described and commented on in both text and illustrations. For the manufacturing of copper tubes, the roll-forming of rolled plate to tube halves and longitudinal welding is a method that has been tested on a relatively large number of tubes by now, and that probably can be developed into a functioning production method. However, the very promising outcome of performed tests on seamless tube manufacturing, has resulted in a change in direction in tube manufacturing, focusing on continued testing of extrusion as well as pierce and draw processing in the immediate future. In connection with ongoing operations, new manufacturing tests of tubes with less material thickness will be carried out. Test manufacturing of cast inserts has resulted in the choice of nodular iron as material in the continued work. This improvement in design has resulted

  10. Test manufacturing of copper canisters with cast inserts. Assessment report

    International Nuclear Information System (INIS)

    Andersson, C.G.

    1998-08-01

    The current design of canisters for the deep repository for spent nuclear fuel consists of an outer corrosion-protective copper casing in the form of a tubular section with lid and bottom and an inner pressure-resistant insert. The insert is designed to be manufactured by casting and inside are channels in which the fuel assemblies are to be placed. Over the last years, a number of full-scale manufacturing tests of all canister components have been carried out. The purpose has been to determine and develop the best manufacturing technique and to establish long-term contacts with the best suppliers of material and technology. Part of the work has involved the developing and implementing of a quality assurance system in accordance with ISO 9001, covering the whole chain from suppliers of material up to and including the delivery of assembled canisters. This report consists of a description of the design of the canister together with current drawings and complementary technical specifications stipulating, among other things, requirements placed on different materials. The different manufacturing methods that have been used are also described and commented on in both text and illustrations. For the manufacturing of copper tubes, the roll-forming of rolled plate to tube halves and longitudinal welding is a method that has been tested on a relatively large number of tubes by now, and that probably can be developed into a functioning production method. However, the very promising outcome of performed tests on seamless tube manufacturing, has resulted in a change in direction in tube manufacturing, focusing on continued testing of extrusion as well as pierce and draw processing in the immediate future. In connection with ongoing operations, new manufacturing tests of tubes with less material thickness will be carried out. Test manufacturing of cast inserts has resulted in the choice of nodular iron as material in the continued work. This improvement in design has resulted

  11. The evaluation of working casts prepared from digital impressions.

    Science.gov (United States)

    Hwang, Y C; Park, Y S; Kim, H K; Hong, Y S; Ahn, J S; Ryu, J J

    2013-01-01

    The aim of this study is to evaluate the reproducibility of working casts of a digital impression system by comparing them with the original, virtual, and rapid prototyping casts. A total of 54 cast sets in clinically stable occlusion were used. They were scanned by an iTero intraoral scanner and converted into STL format virtual casts. Rapid prototyping casts and polyurethane casts were fabricated from the iTero milling system based on the virtual casts. Several horizontal and vertical measurements were performed from the four types of casts, that is, original stone casts, virtual casts, rapid prototyping casts, and polyurethane casts of iTero. Measurement error, intraclass correlation coefficient (ICC), and differences among the casts were calculated and compared. Casts from iTero milling machines exhibited greater dimensional differences and lower ICC values than did other casts. In addition, many of the measurements of the iTero working casts showed statistically significant differences in comparison to the three other types of casts. In contrast, there were no statistically significant differences between the virtual and original casts. Virtual casts made by the iTero intraoral scanner exhibited excellent reproducibility. However, the casts from the iTero milling machine showed greater dimensional differences and lower reproducibility compared to other types of casts.

  12. Temperature and microstructure characteristics of silumin casting AlSi9 made with investment casting method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2011-07-01

    Full Text Available This work presents the research result of the temperature distribution and the microstructure in certain parts of the field-glass body frame casting made from silumin AlSi9 using the investment casting method in the ceramic mould. It was proved that the highest temperature of the silumin appears in the sprue in which the silumin is in the liquid-solid state, though the process of silumin crystallization in the casting is finished. It was stated that in certain elements of the casting the side opposite to the runner crystallizes and cools fastest. The differences in the rate of crystalline growth and cooling of certain casting elements cause differ- ent microstructure in them which can also influence the mechanic properties.It is necessary to state that the temperature of the initial heating of the ceramic mold equal to 60oC guarantees obtaining of the castings without defects and of little porosity. Incomplete modification of the silumin with strontium causes silica precipitation to appear close to the spherical ones.

  13. Sensitivities of ionic explosives

    Science.gov (United States)

    Politzer, Peter; Lane, Pat; Murray, Jane S.

    2017-03-01

    We have investigated the relevance for ionic explosive sensitivity of three factors that have been demonstrated to be related to the sensitivities of molecular explosives. These are (1) the maximum available heat of detonation, (2) the amount of free space per molecule (or per formula unit) in the crystal lattice and (3) specific features of the electrostatic potential on the molecular or ionic surface. We find that for ionic explosives, just as for molecular ones, there is an overall tendency for impact sensitivity to increase as the maximum detonation heat release is greater. This means that the usual emphasis upon designing explosives with large heats of detonation needs to be tempered somewhat. We also show that a moderate detonation heat release does not preclude a high level of detonation performance for ionic explosives, as was already demonstrated for molecular ones. Relating the free space per formula unit to sensitivity may require a modified procedure for ionic explosives; this will continue to be investigated. Finally, an encouraging start has been made in linking impact sensitivities to the electrostatic potentials on ionic surfaces, although limited so far to ammonium salts.

  14. Development of fabrication technology for copper canisters with cast inserts. Status report in August 2001

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Claes-Goeran

    2002-04-01

    This report contains an account of the results of trial fabrication of copper canisters with cast inserts carried out during the period 1998 - 2001. The work of testing of fabrication methods is being focused on a copper thickness of 50 mm. Occasional canisters with 30 mm copper thickness are being fabricated for the purpose of gaining experience and evaluating fabrication and inspection methods for such canisters. For the fabrication of copper tubes, SKB has concentrated its efforts on seamless tubes made by extrusion and pierce and draw processing. Five tubes have been extruded and two have been pierced and drawn during the period. Materials testing has shown that the resultant structure and mechanical properties of these tubes are good. Despite certain problems with dimensional accuracy, it can be concluded that both of these methods can be developed for use in the serial production of SKB' copper tubes. No new trial fabrication with roll forming of copper plate and longitudinal welding has been done. This method is nevertheless regarded as a potential alternative. Copper lids and bottoms are made by forging of continuous-cast bars. The forged blanks are machined to the desired dimensions. Due to the Canister Laboratory's need for lids to develop the technique for sealing welding, a relatively large number of forged blanks have been fabricated. It is noted in the report that the grain size obtained in lids and bottoms is much coarser than in fabricated copper tubes. Development work has been commenced for the purpose of optimizing the forging process. Nine cast inserts have been cast during the three-year period. The results of completed material testing of test pieces taken at different places along the length of the inserts have in several cases shown an unacceptable range of variation in strength properties and structure. In the continued work, insert fabrication will be developed in terms of both casting technique and iron composition. Development

  15. Development of fabrication technology for copper canisters with cast inserts. Status report in August 2001

    International Nuclear Information System (INIS)

    Andersson, Claes-Goeran

    2002-04-01

    This report contains an account of the results of trial fabrication of copper canisters with cast inserts carried out during the period 1998 - 2001. The work of testing of fabrication methods is being focused on a copper thickness of 50 mm. Occasional canisters with 30 mm copper thickness are being fabricated for the purpose of gaining experience and evaluating fabrication and inspection methods for such canisters. For the fabrication of copper tubes, SKB has concentrated its efforts on seamless tubes made by extrusion and pierce and draw processing. Five tubes have been extruded and two have been pierced and drawn during the period. Materials testing has shown that the resultant structure and mechanical properties of these tubes are good. Despite certain problems with dimensional accuracy, it can be concluded that both of these methods can be developed for use in the serial production of SKB' copper tubes. No new trial fabrication with roll forming of copper plate and longitudinal welding has been done. This method is nevertheless regarded as a potential alternative. Copper lids and bottoms are made by forging of continuous-cast bars. The forged blanks are machined to the desired dimensions. Due to the Canister Laboratory's need for lids to develop the technique for sealing welding, a relatively large number of forged blanks have been fabricated. It is noted in the report that the grain size obtained in lids and bottoms is much coarser than in fabricated copper tubes. Development work has been commenced for the purpose of optimizing the forging process. Nine cast inserts have been cast during the three-year period. The results of completed material testing of test pieces taken at different places along the length of the inserts have in several cases shown an unacceptable range of variation in strength properties and structure. In the continued work, insert fabrication will be developed in terms of both casting technique and iron composition. Development work on

  16. Segregation in cast products

    Indian Academy of Sciences (India)

    Unknown

    The agreement with experimental data is mostly qualitative. The paper also ... For example, a high degree of positive segregation in the central region .... solute in a cast product, important ones being: size of casting, rate of solidification, mode.

  17. Oriented Structure of Pentablock Copolymers Induced by Solution Extrusion

    Science.gov (United States)

    Harada, Tamotsu; Bates, Frank S.; Lodge, Timothy P.

    2002-03-01

    Highly oriented structure of a poly(styrene-co-butadiene) pentablock copolymer (Mw; 104,700 g/mol, weight percentage of polybutadiene blocks; 29 wt of concentrated solutions. The pentablock copolymer was dissolved into mixtures of toluene and heptane, and the polymer concentration ranged from 40 wt extrusion, the pentablock copolymer was solidified either by coagulation in methanol or by evaporation of the solvent. Interestingly, a highly oriented lamellar structure was confirmed through the small angle X-ray scattering over a specific range of heptane composition, which is a good solvent for polybutadiene, although the hexagonal cylinder morphology was identified for the melt sample. The transition from the oriented lamellar to highly oriented cylinder structure was observed by annealing the samples at temperatures above the glass transition temperature of polystyrene. Moreover, a transition from parallel to perpendicular orientation in the lamellar state was observed with an increase of the extrusion shear rate. A comparison between pentablock and triblock copolymers will be also discussed.

  18. Cell phone explosion.

    Science.gov (United States)

    Atreya, Alok; Kanchan, Tanuj; Nepal, Samata; Pandey, Bhuwan Raj

    2016-03-01

    Cell phone explosions and resultant burn injuries are rarely reported in the scientific literature. We report a case of cell phone explosion that occurred when a young male was listening to music while the mobile was plugged in for charging. © The Author(s) 2015.

  19. Efeito de parâmetros de extrusão na cor E propriedades de pasta da farinha de mandioquinha-salsa (Arracacia xanthorrhiza Effect of extrusion parameters on color and pasting properties of peruvian carrot flour (Arracacia xanthorrhiza

    Directory of Open Access Journals (Sweden)

    Bruna Menegassi

    2007-12-01

    Full Text Available Processou-se neste trabalho a farinha de mandioquinha-salsa (Arracacia xanthorrhiza Bancr. em uma linha de extrusão (mono rosca variando as condições operacionais: umidade da farinha (11-19%, temperatura de extrusão (86-154ºC e taxa de rotação da rosca (136-272rpm. Os parâmetros de cor analisados foram luminosidade (L* e os componentes de cromaticidade a* e b*. Os parâmetros de propriedade de pasta analisados foram viscosidade inicial, pico de viscosidade, quebra de viscosidade, tendência a retrogradação e viscosidade final. Os resultados obtidos mostraram que a umidade da matéria-prima interferiu nos componentes de cor das farinhas com efeito significativo sobre a luminosidade e croma a*, e a temperatura interferiu no croma b* . Quanto ao efeito dos parâmetros de processo sobre as propriedades de pasta, a umidade interferiu nas viscosidades inicial e final dos produtos, pico e quebra de viscosidade, enquanto a temperatura de extrusão e a rotação da rosca tiveram influência sobre a tendência a retrogradação e viscosidade final dos produtos.In this work peruvian carrot flour (Arracacia xanthorrhiza Bancr. was processed in a single screw extruder at different moisture contents (11-19%, extrusion temperature (86-154ºC and screw speed (136-272rpm. The parameters L*, a* and b* of color were analyzed in extruded flours. The viscosity related parameters determined include initial viscosity, viscosity peak, breakdown, setback and final viscosity. The results showed effect of feed moisture on flour color (L* and a* and the extrusion temperature influenced b*. Moisture content of the feed had effect on initial and final viscosity, viscosity peak and breakdown. Extrusion temperature and screw speed had effect on final viscosity and setback.

  20. Dental extrusion with orthodontic miniscrew anchorage: a case report describing a modified method.

    Science.gov (United States)

    Horliana, Ricardo Fidos; Horliana, Anna Carolina Ratto Tempestini; Wuo, Alexandre do Vale; Perez, Flávio Eduardo Guillin; Abrão, Jorge

    2015-01-01

    In recent years, the skeletal anchorage through miniscrews has expanded the treatment options in orthodontics (Yamaguchi et al., 2012). We hereby present a modified method for tooth extrusion for cases where crown-lengthening surgery is contraindicated for aesthetic reasons. This modified method uses three orthodontic appliances: a mini-implant, an orthodontic wire, and a bracket. The aim of this case report was to increase the length of the clinical crown of a fractured tooth (tooth 23) by means of an orthodontic extrusion with the modified method of Roth and Diedrich.

  1. Novel fiber-rich lentil flours as snack-type functional foods: an extrusion cooking effect on bioactive compounds.

    Science.gov (United States)

    Morales, P; Berrios, J De J; Varela, A; Burbano, C; Cuadrado, C; Muzquiz, M; Pedrosa, M M

    2015-09-01

    Novel snack-type functional foods based on extruded lentil flours could convey the related health benefit of their bioactive compounds, provide a gluten-free alternative to consumers, and potentially increase the consumption of pulses. Extrusion treatment promoted an increase in galactopinitol, ciceritol, raffinose, stachyose and total α-galactoside content, in most lentil flours. As α-galactosides may act as prebiotics, they could convey beneficial effects to human and monogastric animals. Conversely, extrusion significantly (p < 0.05) reduced the inositol hexaphosphate content to less phosphorylated phytates (inositol pentaphosphate and inositol tetraphosphate), which provide health effects. The gluten-free formulation (control formulation #3) presented the highest significant (p < 0.05) drop in the inositol hexaphosphate of 14.7-fold decrease, but had a large increase in inositol pentaphosphate, due to extrusion processing. These two results are desirable in the finished product. Extrusion also caused a significant (p < 0.05) reduction in the trypsin content and completely inactivated lectin, in all processed samples.

  2. Genetic structure of Rajaka caste and affinities with other caste populations of Andhra Pradesh, India.

    Science.gov (United States)

    Parvatheesam, C; Babu, B V; Babu, M C

    1997-01-01

    The present study gives an account of the genetic structure in terms of distribution of a few genetic markers, viz., A1A2B0, Rh(D), G6PD deficiency and haemoglobin among the Rajaka caste population of Andhra Pradesh, India. The genetic relationships of the Rajaka caste with other Andhra caste populations were investigated in terms of genetic distance, i.e., Sq B (mn) of Balakrishnan and Sanghvi. Relatively lesser distance was established between the Rajaka and two Panchama castes. Also, the pattern of genetic distance corroborates the hierarchical order of the Hindu varna system.

  3. A structured approach to forensic study of explosions: The TNO Inverse Explosion Analysis tool

    NARCIS (Netherlands)

    Voort, M.M. van der; Wees, R.M.M. van; Brouwer, S.D.; Jagt-Deutekom, M.J. van der; Verreault, J.

    2015-01-01

    Forensic analysis of explosions consists of determining the point of origin, the explosive substance involved, and the charge mass. Within the EU FP7 project Hyperion, TNO developed the Inverse Explosion Analysis (TNO-IEA) tool to estimate the charge mass and point of origin based on observed damage

  4. Reduction of Ochratoxin A in Oat Flakes by Twin-Screw Extrusion Processing.

    Science.gov (United States)

    Lee, Hyun Jung; Dahal, Samjhana; Perez, Enrique Garcia; Kowalski, Ryan Joseph; Ganjyal, Girish M; Ryu, Dojin

    2017-10-01

    Ochratoxin A (OTA) is one of the most important mycotoxins owing to its widespread occurrence and toxicity, including nephrotoxicity and potential carcinogenicity to humans. OTA has been detected in a wide range of agricultural commodities, including cereal grains and their processed products. In particular, oat-based products show a higher incidence and level of contamination. Extrusion cooking is widely used in the manufacturing of breakfast cereals and snacks and may reduce mycotoxins to varying degrees. Hence, the effects of extrusion cooking on the stability of OTA in spiked (100 μg/kg) oat flake was investigated by using a laboratory-scale twin-screw extruder with a central composite design. Factors examined were moisture content (20, 25, and 30% dry weight basis), temperature (140, 160, and 180°C), screw speed (150, 200, and 250 rpm), and die size (1.5, 2, and 3 mm). Both nonextruded and extruded samples were analyzed for reductions of OTA by high-performance liquid chromatography, coupled with fluorescence detection. The percentage of reductions in OTA in the contaminated oat flakes upon extrusion processing were in the range of 0 to 28%. OTA was partially stable during extrusion, with only screw speed and die size having significant effect on reduction (P < 0.005). The highest reduction of 28% was achieved at 180°C, 20% moisture, 250 rpm screw speed, and a 3-mm die with 193 kJ/kg specific mechanical energy. According to the central composite design analyses, up to 28% of OTA can be reduced by a combination of 162°C, 30% moisture, and 221 rpm, with a 3-mm die.

  5. Rapid production of hollow SS316 profiles by extrusion based additive manufacturing

    Science.gov (United States)

    Rane, Kedarnath; Cataldo, Salvatore; Parenti, Paolo; Sbaglia, Luca; Mussi, Valerio; Annoni, Massimiliano; Giberti, Hermes; Strano, Matteo

    2018-05-01

    Complex shaped stainless steel tubes are often required for special purpose biomedical equipment. Nevertheless, traditional manufacturing technologies, such as extrusion, lack the ability to compete in a market of customized complex components because of associated expenses towards tooling and extrusion presses. To rapid manufacture few of such components with low cost and high precision, a new Extrusion based Additive Manufacturing (EAM) process, is proposed in this paper, and as an example, short stainless steel 316L complex shaped and sectioned tubes were prepared by EAM. Several sample parts were produced using this process; the dimensional stability, surface roughness and chemical composition of sintered samples were investigated to prove process competence. The results indicate that feedstock with a 316L particle content of 92.5 wt. % can be prepared with a sigma blade mixing, whose rheological behavior is fit for EAM. The green samples have sufficient strength to handle them for subsequent treatments. The sintered samples considerably shrunk to designed dimensions and have a homogeneous microstructure to impart mechanical strength. Whereas, maintaining comparable dimensional accuracy and chemical composition which are required for biomedical equipment still need iterations, a kinematic correction and modification in debinding cycle was proposed.

  6. Characterization of ultra-fine grained aluminum produced by accumulative back extrusion (ABE)

    International Nuclear Information System (INIS)

    Alihosseini, H.; Faraji, G.; Dizaji, A.F.; Dehghani, K.

    2012-01-01

    In the present work, the microstructural evolutions and microhardness of AA1050 subjected to one, two and three passes of accumulative back extrusion (ABE) were investigated. The microstructural evolutions were characterized using transmission electron microscopy. The results revealed that applying three passes of accumulative back extrusion led to significant grain refinement. The initial grain size of 47 μm was refined to the grains of 500 nm after three passes of ABE. Increasing the number of passes resulted in more decrease in grain size, better microstructure homogeneity and increase in the microhardness. The cross-section of ABEed specimen consisted of two different zones: (i) shear deformation zone, and (ii) normal deformation zone. The microhardness measurements indicated that the hardness increased from the initial value of 31 Hv to 67 Hv, verifying the significant microstructural refinement via accumulative back extrusion. - Highlights: ► A significant grain refinement can be achieved in AA1050, Al alloy by applying ABE. ► Microstructural homogeneity of ABEed samples increased by increasing the number of ABE cycles. ► A substantial increase in the hardness, from 31 Hv to 67 Hv, was recorded.

  7. Experimental Studies on Improved Plastic Bonded Explosives Materials (PBXs for Controlled Fragmentation Warheads

    Directory of Open Access Journals (Sweden)

    Elsharkawy Karim

    2017-01-01

    Full Text Available This paper describes formulations of plastic bonded explosives (PBXs based on three highly brisant explosives, namely 1,3,5-trinitro-1,3,5-triazinane (RDX, 1,3,5,7-tetranitro-1,3,5,7-tetrazocane (HMX and pentaerythritoltetranitrate (PETN with polyurethane (PU based on Glycidyl azide polymer (GAP as an energetic binder in comparison with composition-B, which used in the fragmentation warheads. The sensitivity and performance properties of different types of PBXs were evaluated by experimental results of prepared selected PBX compositions. Casting technique was used to prepare the selected compositions containing 14% PU based on GAP. It has been observed that the brisance of the PBX based on HMX was higher than that of comp-B by 21.3 %, the detonation velocity showed a remarkable increase of the order of 8480 (m/s while that of comp-B was 7638 (m/s. A controlled fragmentation warhead with an outer grooving warhead case of dimensions 100x35x4 mm was used and arena test was carried out to determine the lethal zone of the fragmentation warhead. The lethal zone obtained from arena test for PBX composition based on HMX named PBXHG4 was higher than that based on RDX or PETN, and than that of comp-B by 40%.

  8. Spall strength and ejecta production of gold under explosively driven shock wave compression

    International Nuclear Information System (INIS)

    La Lone, B. M.; Stevens, G. D.; Turley, W. D.; Veeser, L. R.; Holtkamp, D. B.

    2013-01-01

    Explosively driven shock wave experiments were conducted to characterize the spall strength and ejecta production of high-purity cast gold samples. The samples were from 0.75 to 1.84 mm thick and 30 mm in diameter. Peak stresses up to 44 GPa in gold were generated using PBX-9501 high explosive. Sample free surface and ejecta velocities were recorded using photonic Doppler velocimetry techniques. Lithium niobate pins were used to quantify the time dependence of the ejecta density and the total ejected mass. An optical framing camera for time-resolved imaging and a single-image x-ray radiograph were used for additional characterization. Free surface velocities exhibited a range of spall strengths from 1.7 to 2.4 GPa (mean: 2.0 ±0.3 GPa). The pullback signals were faint, minimal ringing was observed in the velocity records, and the spall layer continued to decelerate after first pull back. These results suggest finite tensile strength was present for some time after the initial void formation. Ejecta were observed for every sample with a roughened free surface, and the ejecta density increased with increased surface roughness, which was different in every experiment. The total ejected mass is consistent with the missing mass model.

  9. Shock waves & explosions

    CERN Document Server

    Sachdev, PL

    2004-01-01

    Understanding the causes and effects of explosions is important to experts in a broad range of disciplines, including the military, industrial and environmental research, aeronautic engineering, and applied mathematics. Offering an introductory review of historic research, Shock Waves and Explosions brings analytic and computational methods to a wide audience in a clear and thorough way. Beginning with an overview of the research on combustion and gas dynamics in the 1970s and 1980s, the author brings you up to date by covering modeling techniques and asymptotic and perturbative methods and ending with a chapter on computational methods.Most of the book deals with the mathematical analysis of explosions, but computational results are also included wherever they are available. Historical perspectives are provided on the advent of nonlinear science, as well as on the mathematical study of the blast wave phenomenon, both when visualized as a point explosion and when simulated as the expansion of a high-pressure ...

  10. Intermittent Explosive Disorder

    Directory of Open Access Journals (Sweden)

    Lut Tamam

    2011-09-01

    Full Text Available Intermittent explosive disorder is an impulse control disorder characterized by the occurrence of discrete episodes of failure to resist aggressive impulses that result in violent assault or destruction of property. Though the prevalence intermittent explosive disorder has been reported to be relatively rare in frontier studies on the field, it is now common opinion that intermittent explosive disorder is far more common than previously thought especially in clinical psychiatry settings. Etiological studies displayed the role of both psychosocial factors like childhood traumas and biological factors like dysfunctional neurotransmitter systems and genetics. In differential diagnosis of the disorder, disorders involving agression as a symptom such as alcohol and drug intoxication, antisocial and borderline personality disorders, personality changes due to general medical conditions and behavioral disorder should be considered. A combination of pharmacological and psychotherapeutic approaches are suggested in the treatment of the disorder. This article briefly reviews the historical background, diagnostic criteria, epidemiology, etiology and treatment of intermittent explosive disorder.

  11. Effect of Thermo-extrusion Process Parameters on Selected Quality ...

    African Journals Online (AJOL)

    Effect of Thermo-extrusion Process Parameters on Selected Quality Attributes of Meat Analogue from Mucuna Bean Seed Flour. ... Nigerian Food Journal ... The product functional responses with coefficients of determination (R2) ranging between 0.658 and 0.894 were most affected by changes in barrel temperature and ...

  12. White cast iron with a nano-eutectic microstructure and high tensile strength and considerable ductility prepared by an aluminothermic reaction casting

    International Nuclear Information System (INIS)

    La, Peiqing; Wei, Fuan; Hu, Sulei; Li, Cuiling; Wei, Yupeng

    2013-01-01

    A white cast iron with nano-eutectic microstructure was prepared by an aluminothermic reaction casting. Microstructures of the cast iron were investigated by optical microscope (OM), electron probe micro-analyzer (EPMA), scanning electron microscope (SEM) and X-ray diffraction (XRD). Mechanical properties of the cast iron were tested. The results showed that the cast iron consisted of pearlite and cementite phases. Lamellar spacing of the pearlite phase was in a range of 110–275 nm and much smaller than that of the Ni-Hard 2 cast iron. Hardness of the cast iron was 552 Hv, tensile strength was 383 MPa, total elongation was 3% and compressive strength was 2224 MPa. Tensile strength and hardness of the cast iron was same to Ni-Hard 2 cast iron, besides the ductility was much better than that of the Ni-Hard 2 cast iron which is much expensive than the cast iron.

  13. Extrusion Cooking Systems and Textured Vegetable Proteins

    Directory of Open Access Journals (Sweden)

    2015-02-01

    Full Text Available Many fabricated foods are cooked industrially and are given desired textures, shapes, density and rehydration characteristics by an extrusion cooking process. This relatively new process is used in the preparation of “engineered” convenience foods: textured vegetable proteins, breakfast cereals, snacks, infant foods, dry soup mixes, breading, poultry stuffing, croutons, pasta products, beverage powders, hot breakfast gruels, and in the gelatinization of starch or the starchy component of foods.

  14. Method for casting thin metal objects

    Science.gov (United States)

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  15. Free radical explosive composition

    Science.gov (United States)

    Walker, Franklin E.; Wasley, Richard J.

    1979-01-01

    An improved explosive composition is disclosed and comprises a major portion of an explosive having a detonation velocity between about 1500 and 10,000 meters per second and a minor amount of a getter additive comprising a compound or mixture of compounds capable of capturing or deactivating free radicals or ions under mechanical or electrical shock conditions and which is not an explosive. Exemplary getter additives are isocyanates, olefins and iodine.

  16. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.

    2005-01-01

    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  17. Mechanical properties of as-cast microalloyed steels produced via investment casting

    International Nuclear Information System (INIS)

    Najafi, H.; Rassizadehghani, J.; Norouzi, S.

    2011-01-01

    Tensile and room temperature Charpy V-notch impact tests were used to evaluate the variations in the as-cast mechanical properties of a low-carbon steel produced via shell mould investment casting and containing combinations of vanadium, niobium and titanium. Tensile results indicate that the yield strength and ultimate tensile strength (UTS) have increased up to respectively 615 MPa and 770 MPa due to the fine-scale microalloy precipitates in the microalloyed samples. Room temperature impact test results show that while addition of vanadium individually has not changed the impact energy, Nb has decreased it considerably. However, examination of fracture surfaces reveals that all microalloyed samples have failed by transgranular cleavage. Based on the transmission electron microscope (TEM) studies, it seems that carbonitrides being greater than 50 nm in size and formed along prior austenite grain boundaries before γ transformation are responsible for the observed reduction in impact energies and brittle fracture. In comparison to sand mould casting, the yield and UTS obtained from investment casting are superior. Furthermore, although the impact energies of Nb-containing alloys are approximately the same as those obtained from sand moulds, the impact energy of the alloy containing only vanadium has improved considerably.

  18. Spatial Bimetallic Castings Manufactured from Iron Alloys

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2007-07-01

    Full Text Available In this paper a conception for manufacturing method of skeleton castings with composite features was shown. Main application of such castings are the working organs of machines subjected to intensive abrasive and erosive wear. Skeleton geometry was based on three-dimensional cubic net consisting of circular connectors and nodes joining 6 connectors according to Cartesian co-ordinate system. Dimension of an elementary cell was equal to 10 mm and diameter of single connector was equal to 5 mm. For bimetallic castings preparation two Fe based alloys were used: L25SHMN cast steel for skeleton substrate and ZlCr15NiMo cast iron for working part of the casting. In presented work obtained structure was analyzed with indication of characteristic regions. Authors described phenomena occurring at the alloys interface and phases in transition zone. A thesis was formulated concerning localization of transition zone at the cast iron matrix – cast steel reinforcement interface. Direction of further studies were indicated.

  19. Modelling of Filling, Microstructure Formation, Local Mechanical Properties and Stress – Strain Development in High-Pressure Die Cast Aluminium Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Hattel, Jesper Henri; Thorborg, Jesper

    2009-01-01

    .e. whether the casting is based on cast iron- or aluminium-alloys. The distribution of local properties in a casting might vary substantially which makes it complex to optimize the casting with good accuracy. Often, mechanical simulations of the load situation are based on the assumption that the cast...... in an aluminium alloy is considered including simulation of the entire casting process with emphasis on microstructure formation related to mechanical properties such as elastic modulus, yield stress, ultimate strength and elongation as well as residual stresses. Subsequently, the casting is subjected to service...... loads and the results of this analysis are discussed in relation to the predicted local properties as well as the residual stresses originating from the casting simulation....

  20. Spot test kit for explosives detection

    Science.gov (United States)

    Pagoria, Philip F; Whipple, Richard E; Nunes, Peter J; Eckels, Joel Del; Reynolds, John G; Miles, Robin R; Chiarappa-Zucca, Marina L

    2014-03-11

    An explosion tester system comprising a body, a lateral flow membrane swab unit adapted to be removeably connected to the body, a first explosives detecting reagent, a first reagent holder and dispenser operatively connected to the body, the first reagent holder and dispenser containing the first explosives detecting reagent and positioned to deliver the first explosives detecting reagent to the lateral flow membrane swab unit when the lateral flow membrane swab unit is connected to the body, a second explosives detecting reagent, and a second reagent holder and dispenser operatively connected to the body, the second reagent holder and dispenser containing the second explosives detecting reagent and positioned to deliver the second explosives detecting reagent to the lateral flow membrane swab unit when the lateral flow membrane swab unit is connected to the body.

  1. High-nitrogen explosives

    Energy Technology Data Exchange (ETDEWEB)

    Naud, D. (Darren); Hiskey, M. A. (Michael A.); Kramer, J. F. (John F.); Bishop, R. L. (Robert L.); Harry, H. H. (Herbert H.); Son, S. F. (Steven F.); Sullivan, G. K. (Gregg K.)

    2002-01-01

    The syntheses and characterization of various tetrazine and furazan compounds offer a different approach to explosives development. Traditional explosives - such as TNT or RDX - rely on the oxidation of the carbon and hydrogen atoms by the oxygen carrying nitro group to produce the explosive energy. High-nitrogen compounds rely instead on large positive heats of formation for that energy. Some of these high-nitrogen compounds have been shown to be less sensitive to initiation (e.g. by impact) when compared to traditional nitro-containing explosives of similar performances. Using the precursor, 3,6-bis-(3,5-dimethylpyrazol-1-yl)-s-tetrazine (BDT), several useful energetic compounds based on the s-tetrazine system have been synthesized and studied. The compound, 3,3{prime}-azobis(6-amino-s-tetrazine) or DAAT, detonates as a half inch rate stick despite having no oxygen in the molecule. Using perfluoroacetic acid, DAAT can be oxidized to give mixtures of N-oxide isomers (DAAT03.5) with an average oxygen content of about 3.5. This energetic mixture burns at extremely high rates and with low dependency on pressure. Another tetrazine compound of interest is 3,6-diguanidino-s-tetrazine(DGT) and its dinitrate and diperchlorate salts. DGT is easily synthesized by reacting BDT with guanidine in methanol. Using Caro's acid, DGT can be further oxidized to give 3,6-diguanidino-s-tetrazine-1,4-di-N-oxide (DGT-DO). Like DGT, the di-N-oxide can react with nitric acid or perchloric acid to give the dinitrate and the diperchlorate salts. The compounds, 4,4{prime}-diamino-3,3{prime}-azoxyfurazan (DAAF) and 4,4{prime}-diamino-3,3{prime}-azofurazan (DAAzF), may have important future roles in insensitive explosive applications. Neither DAAF nor DAAzF can be initiated by laboratory impact drop tests, yet both have in some aspects better explosive performances than 1,3,5-triamino-2,4,6-trinitrobenzene TATB - the standard of insensitive high explosives. The thermal stability of DAAz

  2. Nuclear explosives and hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Cohen, P

    1971-10-01

    A nuclear explosive 12 in. in diam and producing very little tritium is feasible in France. Such a device would be well adapted for contained nuclear explosions set off for the purpose of hydrocarbon storage or stimulation. The different aspects of setting off the explosive are reviewed. In the particular case of gas storage in a nuclear cavity in granite, it is demonstrated that the dose of irradiation received is extremely small. (18 refs.)

  3. Main and interaction effects of extrusion temperature and usage ...

    African Journals Online (AJOL)

    The extruded full fat soybean (EFFSB) may be used in diet to satisfy the energy and protein requirements of fast growing broiler chickens. The main and interaction effects of three extrusion temperatures and two dietary levels of FFSB were studied on the performance, physiological enzymes and blood metabolites of broiler ...

  4. Rheology and extrusion of low-grade paper and sludge

    Science.gov (United States)

    C. Tim Scott; Stefan Zauscher; Daniel J. Klingenberg

    1999-01-01

    This paper discusses efforts to characterize the rheological properties of pulps that include low-grade wastepapers and papermill sludges to determine their potential for extrusion and conversion into useful products. We investigated apparent changes in viscosity associated with the addition of typical inorganic paper fillers (calcium carbonate, kaolin clay, and...

  5. Cast dielectric composite linear accelerator

    Science.gov (United States)

    Sanders, David M [Livermore, CA; Sampayan, Stephen [Manteca, CA; Slenes, Kirk [Albuquerque, NM; Stoller, H M [Albuquerque, NM

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  6. Influence of material and solution composition on the extrusion/erosion behaviour of compacted bentonite

    International Nuclear Information System (INIS)

    Schatz, Timothy; Martikainen, Jari; Koskinen, Kari

    2010-01-01

    Document available in extended abstract form only. In principle, in a KBS-3 type repository, the volume of a deposition hole is fixed and the bentonite buffer mass accordingly balanced to lead to the development of a suitable swelling pressure upon saturation. However, fractures intersecting the deposition holes give rise to the possibility that volume constrained conditions do not universally exist. Such fractures may provide pathways for the continued, localised, free swelling of bentonite buffer material. Loss of mass from the deposition hole by extrusion into intersecting fractures may compromise the long-term safety and performance of the buffer component of the engineered barrier system. Furthermore, the continued hydration and expansion of extruded bentonite in these fracture environments could lead to the separation of colloid-sized (or larger) particles by diffusion or shear which may have to be accounted for in possible radionuclide migration scenarios. Geochemical conditions, with respect to both solution and material composition, are considered to play important roles regarding the fracture extrusion/erosion of bentonite buffer material. For example, calcium-montmorillonite exhibits limited free swelling relative to sodium-montmorillonite and the colloidal and rheological properties of montmorillonite dispersions are sensitive to the presence of electrolytes. Insofar as both the buffer material composition (due to ion exchange) and groundwater composition (dilution resulting from infiltration of glacial melt water) are expected to evolve with time, so too might the potential for fracture extrusion/erosion of buffer material vary over time. The hydraulic characteristics of the intersecting fracture are expected to influence the extrusion/erosion process as well. To evaluate the effect of material and solution composition on the potential for extrusion of buffer mass into intersecting fractures, a series of batch experiments were performed. In these

  7. Evaluation of porosity in Al alloy die castings

    Directory of Open Access Journals (Sweden)

    M. Říhová

    2012-01-01

    Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.

  8. 30 CFR 77.1301 - Explosives; magazines.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Explosives; magazines. 77.1301 Section 77.1301... and Blasting § 77.1301 Explosives; magazines. (a) Detonators and explosives other than blasting agents shall be stored in magazines. (b) Detonators shall not be stored in the same magazine with explosives...

  9. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi

    2014-05-01

    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  10. Fabrication of sacrificial anode cathodic protection through casting method

    International Nuclear Information System (INIS)

    Mohd Sharif Sattar; Muhamad Daud; Siti Radiah Mohd Kamarudin; Azali Muhamad; Zaiton Selamat; Rusni Rejab

    2007-01-01

    Aluminum is one of the few metals that can be cast by all of the processes used in casting metals. These processes consist of die casting, permanent mold casting, sand casting (green sand and dry sand), plaster casting, investment casting, and continuous casting. Other processes such as lost foam, squeeze casting, and hot isostatic pressing are also used. Permanent mold casting method was selected in which used for fabricating of sacrificial anode cathodic protection. This product was ground for surface finished and fabricated in the cylindrical form and reinforced with carbon steel at a center of the anode. (Author)

  11. An upper bound solution for the spread extrusion of elliptical sections

    International Nuclear Information System (INIS)

    Abrinia, K.; Makaremi, M.

    2007-01-01

    The three dimensional problem of extrusion of elliptical sections with side material flow or spread has been formulated using the upper bound theory. The shape of the die for such a process is such that it could allow the material to flow sideways as well as in the forward direction. When flat faced dies are used a deforming region is developed with dead metal zones. Therefore this deforming region has been represented in the formulation based on the definitions of streamlines and stream surfaces. A generalized kinematically admissible velocity field was then derived for this formulation and strain rate components obtained for the upper bound solution. The general formulation for the deforming region and the velocity and strain rate fields allow for the optimization of the upper bound solution so that the nearest geometry of the deforming region and dead metal zone to the actual one was obtained.Using this geometry a die with similar surfaces to those of the dead metal zone is designed having converging and diverging surfaces to lead the material flow. The analysis was also carried out for this die and results were obtained showing a reduction in the extrusion pressure compared to the flat faced die. Effects of reduction of area, shape complexity, spread ratio and friction on the extrusion process were also investigated

  12. Explosion metal welding

    International Nuclear Information System (INIS)

    Popoff, A.A.

    1976-01-01

    Process parameters pertaining to welding similar and dissimilar metals using explosives are reviewed. The discussion centers on the interrelationship of physical parameters which play a part in achieving desirable metallurgical results. Present activities in explosion metal welding at LASL are presented and shown how they related to the interests of the ERDA community

  13. Sensitivity to friction for primary explosives.

    Science.gov (United States)

    Matyáš, Robert; Šelešovský, Jakub; Musil, Tomáš

    2012-04-30

    The sensitivity to friction for a selection of primary explosives has been studied using a small BAM friction apparatus. The probit analysis was used for the construction of a sensitivity curve for each primary explosive tested. Two groups of primary explosives were chosen for measurement (a) the most commonly used industrially produced primary explosives (e.g. lead azide, tetrazene, dinol, lead styphnate) and (b) the most produced improvised primary explosives (e.g. triacetone triperoxide, hexamethylenetriperoxide diamine, mercury fulminate, acetylides of heavy metals). A knowledge of friction sensitivity is very important for determining manipulation safety for primary explosives. All the primary explosives tested were carefully characterised (synthesis procedure, shape and size of crystals). The sensitivity curves obtained represent a unique set of data, which cannot be found anywhere else in the available literature. Copyright © 2012 Elsevier B.V. All rights reserved.

  14. 78 FR 34984 - Aluminum Extrusions From the People's Republic of China: Notice of Court Decision Not in Harmony...

    Science.gov (United States)

    2013-06-11

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-570-967; C-570-968] Aluminum... (AD) and countervailing duty (CVD) orders on aluminum extrusions,\\1\\ pursuant to the CIT's remand... Rail Kits \\2\\ and is amending its final scope ruling. \\1\\ See Aluminum Extrusions from the People's...

  15. Zirconium hydride containing explosive composition

    Science.gov (United States)

    Walker, Franklin E.; Wasley, Richard J.

    1981-01-01

    An improved explosive composition is disclosed and comprises a major portion of an explosive having a detonation velocity between about 1500 and 10,000 meters per second and a minor amount of a donor additive comprising a non-explosive compound or mixture of non-explosive compounds which when subjected to an energy fluence of 1000 calories/cm.sup.2 or less is capable of releasing free radicals each having a molecular weight between 1 and 120. Exemplary donor additives are dibasic acids, polyamines and metal hydrides.

  16. Close-in airblast from underground explosions

    Energy Technology Data Exchange (ETDEWEB)

    Vortman, L J [Sandia Laboratories, Albuquerque, NM (United States)

    1970-05-15

    Air overpressures as a function of time have been measured from surface zero to about 170 ft/lb{sup 1/3} along the ground from nuclear and chemical explosions. Charge depths varied from the surface to depths below which explosion gases are contained. A ground-shock-induced air pressure pulse is clearly distinguishable from the pulse caused by venting gases. Measured peak overpressures show reasonable agreement with the theoretical treatment by Monta. In a given medium the suppression of blast with explosion burial depth is a function of the relative distance at which the blast is observed. Rates of suppression of peak overpressure with charge burial are different for the two pulses. Rates are determined for each pulse over the range of distances at which measurements have been made of air overpressure from chemical explosions in several media. Nuclear data are available from too few shots for similar dependence on burial depth and distance to be developed, but it is clear that the gas venting peak overpressure from nuclear explosions is much more dependent on medium than that from chemical explosions. For above-ground explosions, experiment has shown that airblast from a I-kiloton nuclear explosion is equal to that from a 0.5-kiloton TNT explosion. Data on ground-shock-induced airblast is now sufficient to show that a similar relationship may exist for buried explosions. Because of medium dependence of the gas venting pulse from nuclear explosions, data from additional nuclear events will be required before a chemical/nuclear airblast equivalence can be determined for the gas-venting pulse. (author)

  17. 14 CFR 29.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 29.621 Section 29.621... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  18. Cast erosion from the cleaning of debris after the use of a cast trimmer.

    Science.gov (United States)

    Hansen, Paul A; Beatty, Mark W

    2017-02-01

    Whether using tap water to rinse off debris will make a clinical difference to the surface detail of a gypsum cast is unknown. In addition, how best to remove debris from the cast is unknown. The purpose of this in vitro study was to evaluate the efficiency of different methods of cleaning a gypsum cast after trimming and the effect of short-term exposure to tap water on the surface quality of the cast. A die fitting American National Standards Institute/American Dental Association specification 25 (International Standards Organization specification 6873) for dental gypsum products was embedded in a Dentoform with the machined lines positioned at the same level as the occlusal surface of the posterior teeth. A flat plate was used to ensure that the plane of occlusion for the die was at the same position as the posterior teeth. Forty polyvinyl siloxane impressions of the Dentoform were made and poured with vacuum-mixed improved Type IV dental stone. Each cast was inspected for the accurate reproduction of the lines. The base of the 2-stage pour was trimmed with a cast trimmer with water, and surface debris was removed by rinsing by hand under tap water for 10 seconds, by brushing the cast with a soft toothbrush for 10 seconds, or by resoaking the cast and using a soft camel hair brush in slurry water for 10 seconds. The amount of debris was evaluated on a scale of 1 to 4, and the quality of the 20-μm line was evaluated on a scale of 1 to 4 under ×15 magnification. The nonparametric Kruskal-Wallis ranks test was used to identify significant differences among the different cleaning methods (α=.05). Results of the Kruskal-Wallis and Kruskal-Wallis Z-value tests demonstrated that all cleaning methods produced cleaner casts than were observed for uncleansed controls (P<.001), but no differences in debris removal were found among the different cleaning methods (.065≤P≤.901). The ability to see the quality of a 20-μm line (P=.974) was not statistically different

  19. Load beam unit replaceable inserts for dry coal extrusion pumps

    Science.gov (United States)

    Saunders, Timothy; Brady, John D.

    2012-11-13

    A track assembly for a particulate material extrusion pump according to an exemplary aspect of the present disclosure includes a link assembly with a roller bearing. An insert mounted to a load beam located such that the roller bearing contacts the insert.

  20. Track with overlapping links for dry coal extrusion pumps

    Science.gov (United States)

    Saunders, Timothy; Brady, John D

    2014-01-21

    A chain for a particulate material extrusion pump includes a plurality of links, each of the plurality of links having a link body and a link ledge, wherein each link ledge of the plurality of links at least partially overlaps the link body of an adjacent one of the plurality of links.

  1. Effects of fermentation and extrusion on the proximate composition ...

    African Journals Online (AJOL)

    The effect of extrusion and fermentation on the proximate composition and organoleptic properties of six combinations (100:0, 90:10, 80:20, 70:30, 60:40 and 50:50) of sorghum - soya blend were investigated. A total number of 19 microorganisms were isolated during the fermentation of sorghum-soya extrudates; these ...

  2. The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

    Directory of Open Access Journals (Sweden)

    A. Studnicki

    2008-08-01

    Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

  3. Casting Footprints for Eternity

    Science.gov (United States)

    1999-01-01

    Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

  4. Casting fine grained, fully dense, strong inorganic materials

    Science.gov (United States)

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  5. 14 CFR 25.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 25.621 Section 25.621... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings...

  6. 14 CFR 27.621 - Casting factors.

    Science.gov (United States)

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 27.621 Section 27.621... STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

  7. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  8. 8. Peaceful uses of nuclear explosions

    International Nuclear Information System (INIS)

    Musilek, L.

    1992-01-01

    The chapter deals with peaceful uses of nuclear explosions. Described are the development of the underground nuclear explosion, properties of radionuclides formed during the explosion, their distribution, the release of radioactive products of underground nuclear explosions into the air, their propagation in the atmosphere, and fallout in the landscape. (Z.S.). 1 tab., 8 figs., 19 refs

  9. CASTING METHOD AND APPARATUS

    Science.gov (United States)

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  10. Microemulsion extrusion technique: a new method to produce lipid nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Marcelo Bispo de, E-mail: dejesusmb@gmail.com; Radaic, Allan [University of Campinas-UNICAMP, Department of Biochemistry, Institute of Biology (Brazil); Zuhorn, Inge S. [University of Groningen, Department of Membrane Cell Biology, University Medical Center (Netherlands); Paula, Eneida de [University of Campinas-UNICAMP, Department of Biochemistry, Institute of Biology (Brazil)

    2013-10-15

    Solid lipid nanoparticles (SLN) and nanostructured lipid carriers (NLC) have been intensively investigated for different applications, including their use as drug and gene delivery systems. Different techniques have been employed to produce lipid nanoparticles, of which high pressure homogenization is the standard technique that is adopted nowadays. Although this method has a high efficiency, does not require the use of organic solvents, and allows large-scale production, some limitations impede its application at laboratory scale: the equipment is expensive, there is a need of huge amounts of surfactants and co-surfactants during the preparation, and the operating conditions are energy intensive. Here, we present the microemulsion extrusion technique as an alternative method to prepare lipid nanoparticles. The parameters to produce lipid nanoparticles using microemulsion extrusion were established, and the lipid particles produced (SLN, NLC, and liposomes) were characterized with regard to size (from 130 to 190 nm), zeta potential, and drug (mitoxantrone) and gene (pDNA) delivery properties. In addition, the particles' in vitro co-delivery capacity (to carry mitoxantrone plus pDNA encoding the phosphatase and tensin homologue, PTEN) was tested in normal (BALB 3T3 fibroblast) and cancer (PC3 prostate and MCF-7 breast) cell lines. The results show that the microemulsion extrusion technique is fast, inexpensive, reproducible, free of organic solvents, and suitable for small volume preparations of lipid nanoparticles. Its application is particularly interesting when using rare and/or costly drugs or ingredients (e.g., cationic lipids for gene delivery or labeled lipids for nanoparticle tracking/diagnosis)

  11. Microemulsion extrusion technique: a new method to produce lipid nanoparticles

    International Nuclear Information System (INIS)

    Jesus, Marcelo Bispo de; Radaic, Allan; Zuhorn, Inge S.; Paula, Eneida de

    2013-01-01

    Solid lipid nanoparticles (SLN) and nanostructured lipid carriers (NLC) have been intensively investigated for different applications, including their use as drug and gene delivery systems. Different techniques have been employed to produce lipid nanoparticles, of which high pressure homogenization is the standard technique that is adopted nowadays. Although this method has a high efficiency, does not require the use of organic solvents, and allows large-scale production, some limitations impede its application at laboratory scale: the equipment is expensive, there is a need of huge amounts of surfactants and co-surfactants during the preparation, and the operating conditions are energy intensive. Here, we present the microemulsion extrusion technique as an alternative method to prepare lipid nanoparticles. The parameters to produce lipid nanoparticles using microemulsion extrusion were established, and the lipid particles produced (SLN, NLC, and liposomes) were characterized with regard to size (from 130 to 190 nm), zeta potential, and drug (mitoxantrone) and gene (pDNA) delivery properties. In addition, the particles’ in vitro co-delivery capacity (to carry mitoxantrone plus pDNA encoding the phosphatase and tensin homologue, PTEN) was tested in normal (BALB 3T3 fibroblast) and cancer (PC3 prostate and MCF-7 breast) cell lines. The results show that the microemulsion extrusion technique is fast, inexpensive, reproducible, free of organic solvents, and suitable for small volume preparations of lipid nanoparticles. Its application is particularly interesting when using rare and/or costly drugs or ingredients (e.g., cationic lipids for gene delivery or labeled lipids for nanoparticle tracking/diagnosis)

  12. 27 CFR 70.445 - Commerce in explosives.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 2 2010-04-01 2010-04-01 false Commerce in explosives. 70... Cartridges, and Explosives § 70.445 Commerce in explosives. Part 55 of title 27 CFR contains the regulations..., explosives, (b) Permits for users who buy or transport explosives in interstate or foreign commerce, (c...

  13. Pressure distribution in centrifugal dental casting.

    Science.gov (United States)

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  14. Effect of Different Extrusion Parameters on Dietary Fiber in Wheat Bran and Rye Bran.

    Science.gov (United States)

    Andersson, Annica A M; Andersson, R; Jonsäll, Anette; Andersson, Jörgen; Fredriksson, Helena

    2017-06-01

    Wheat bran and rye bran are mostly used as animal feed today, but their high content of dietary fiber and bioactive components are beneficial to human health. Increased use of bran as food raw material could therefore be desirable. However, bran mainly contains unextractable dietary fiber and deteriorates the sensory properties of products. Processing by extrusion could increase the extractability of dietary fiber and increase the sensory qualities of bran products. Wheat bran and rye bran were therefore extruded at different levels of moisture content, screw speed and temperature, in order to find the optimal setting for increased extractability of dietary fiber and positive sensory properties. A water content of 24% for wheat bran and 30% for rye bran, a screw speed of 400 rpm, and a temperature of 130 °C resulted in the highest extractability of total dietary fiber and arabinoxylan. Arabinoxylan extractability increased from 5.8% in wheat bran to 9.0% in extruded wheat bran at those settings, and from 14.6% to 19.2% for rye bran. Total contents of dietary fiber and arabinoxylan were not affected by extrusion. Content of β-glucan was also maintained during extrusion, while its molecular weight decreased slightly and extractability increased slightly. Extrusion at these settings is therefore a suitable process for increasing the use of wheat bran and rye bran as a food raw material. © 2017 Institute of Food Technologists®.

  15. Idaho Explosives Detection System

    International Nuclear Information System (INIS)

    Reber, Edward L.; Blackwood, Larry G.; Edwards, Andrew J.; Jewell, J. Keith; Rohde, Kenneth W.; Seabury, Edward H.; Klinger, Jeffery B.

    2005-01-01

    The Idaho Explosives Detection System was developed at the Idaho National Laboratory (INL) to respond to threats imposed by delivery trucks potentially carrying explosives into military bases. A full-scale prototype system has been built and is currently undergoing testing. The system consists of two racks, one on each side of a subject vehicle. Each rack includes a neutron generator and an array of NaI detectors. The two neutron generators are pulsed and synchronized. A laptop computer controls the entire system. The control software is easily operable by minimally trained staff. The system was developed to detect explosives in a medium size truck within a 5-min measurement time. System performance was successfully demonstrated with explosives at the INL in June 2004 and at Andrews Air Force Base in July 2004

  16. Idaho Explosives Detection System

    Energy Technology Data Exchange (ETDEWEB)

    Reber, Edward L. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States)]. E-mail: reber@inel.gov; Blackwood, Larry G. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States); Edwards, Andrew J. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States); Jewell, J. Keith [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States); Rohde, Kenneth W. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States); Seabury, Edward H. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States); Klinger, Jeffery B. [Idaho National Laboratory, 2525 N. Freemont Ave., Idaho Falls, ID 83415-2114 (United States)

    2005-12-15

    The Idaho Explosives Detection System was developed at the Idaho National Laboratory (INL) to respond to threats imposed by delivery trucks potentially carrying explosives into military bases. A full-scale prototype system has been built and is currently undergoing testing. The system consists of two racks, one on each side of a subject vehicle. Each rack includes a neutron generator and an array of NaI detectors. The two neutron generators are pulsed and synchronized. A laptop computer controls the entire system. The control software is easily operable by minimally trained staff. The system was developed to detect explosives in a medium size truck within a 5-min measurement time. System performance was successfully demonstrated with explosives at the INL in June 2004 and at Andrews Air Force Base in July 2004.

  17. 10,000 Years of explosive eruptions of Merapi Volcano, Central Java: archaeological and modern implications

    Science.gov (United States)

    Newhall, C.G.; Bronto, S.; Alloway, B.; Banks, N.G.; Bahar, I.; Del Marmol, M.A.; Hadisantono, R.D.; Holcomb, R.T.; McGeehin, J.; Miksic, J.N.; Rubin, M.; Sayudi, S.D.; Sukhyar, R.; Andreastuti, Supriyati; Tilling, R.I.; Torley, R.; Trimble, D.; Wirakusumah, A.D.

    2000-01-01

    Stratigraphy and radiocarbon dating of pyroclastic deposits at Merapi Volcano, Central Java, reveals ~10,000 years of explosive eruptions. Highlights include: (1) Construction of an Old Merapi stratovolcano to the height of the present cone or slightly higher. Our oldest age for an explosive eruption is 9630±60 14C y B.P.; construction of Old Merapi certainly began earlier. (2) Collapse(s) of Old Merapi that left a somma rim high on its eastern slope and sent one or more debris avalanche(s) down its southern and western flanks. Impoundment of Kali Progo to form an early Lake Borobudur at ~3400 14C y B.P. hints at a possible early collapse of Merapi. The latest somma-forming collapse occurred ~1900 14C y B.P. The current cone, New Merapi, began to grow soon thereafter. (3) Several large and many small Buddhist and Hindu temples were constructed in Central Java between 732 and ~900 A.D. (roughly, 1400-1000 14C y B.P.). Explosive Merapi eruptions occurred before, during and after temple construction. Some temples were destroyed and (or) buried soon after their construction, and we suspect that this destruction contributed to an abrupt shift of power and organized society to East Java in 928 A.D. Other temples sites, though, were occupied by "caretakers" for several centuries longer. (4) A partial collapse of New Merapi occurred 14C y B.P. Eruptions ~700-800 14C y B.P. (12-14th century A.D.) deposited ash on the floors of (still-occupied?) Candi Sambisari and Candi Kedulan. We speculate but cannot prove that these eruptions were triggered by (the same?) partial collapse of New Merapi, and that the eruptions, in turn, ended "caretaker" occupation at Candi Sambisari and Candi Kedulan. A new or raised Lake Borobudur also existed during part or all of the 12-14th centuries, probably impounded by deposits from Merapi. (5) Relatively benign lava-dome extrusion and dome-collapse pyroclastic flows have dominated activity of the 20th century, but explosive eruptions much

  18. LATE TRIASSIC OBLIQUE EXTRUSION OF UHP/HP COMPLEXES IN THE ATBASHI ACCRETIONARY COMPLEX OF SOUTH TIANSHAN, KYRGYZSTAN

    Directory of Open Access Journals (Sweden)

    Wenjiao Xiao

    2017-01-01

    Full Text Available The exhumation and tectonic emplacement of eclogites and blueschists take place in forearc accretionary complexes by either forearc- or backarc-directed extrusion, but few examples have been well analysed in detail. Here we present an example of oblique wedge extrusion of UHP/HP rocks in the Atbashi accretionary complex of the Kyrgyz South Tianshan.

  19. Trace explosives sensor testbed (TESTbed)

    Science.gov (United States)

    Collins, Greg E.; Malito, Michael P.; Tamanaha, Cy R.; Hammond, Mark H.; Giordano, Braden C.; Lubrano, Adam L.; Field, Christopher R.; Rogers, Duane A.; Jeffries, Russell A.; Colton, Richard J.; Rose-Pehrsson, Susan L.

    2017-03-01

    A novel vapor delivery testbed, referred to as the Trace Explosives Sensor Testbed, or TESTbed, is demonstrated that is amenable to both high- and low-volatility explosives vapors including nitromethane, nitroglycerine, ethylene glycol dinitrate, triacetone triperoxide, 2,4,6-trinitrotoluene, pentaerythritol tetranitrate, and hexahydro-1,3,5-trinitro-1,3,5-triazine. The TESTbed incorporates a six-port dual-line manifold system allowing for rapid actuation between a dedicated clean air source and a trace explosives vapor source. Explosives and explosives-related vapors can be sourced through a number of means including gas cylinders, permeation tube ovens, dynamic headspace chambers, and a Pneumatically Modulated Liquid Delivery System coupled to a perfluoroalkoxy total-consumption microflow nebulizer. Key features of the TESTbed include continuous and pulseless control of trace vapor concentrations with wide dynamic range of concentration generation, six sampling ports with reproducible vapor profile outputs, limited low-volatility explosives adsorption to the manifold surface, temperature and humidity control of the vapor stream, and a graphical user interface for system operation and testing protocol implementation.

  20. Hot-melt extrusion microencapsulation of quercetin for taste-masking.

    Science.gov (United States)

    Khor, Chia Miang; Ng, Wai Kiong; Kanaujia, Parijat; Chan, Kok Ping; Dong, Yuancai

    2017-02-01

    Besides its poor dissolution rate, the bitterness of quercetin also poses a challenge for further development. Using carnauba wax, shellac or zein as the shell-forming excipient, this work aimed to microencapsulate quercetin by hot-melt extrusion for taste-masking. In comparison with non-encapsulated quercetin, the microencapsulated powders exhibited significantly reduced dissolution in the simulated salivary pH 6.8 medium indicative of their potentially good taste-masking efficiency in the order of zein > carnauba wax > shellac. In vitro bitterness analysis by electronic tongue confirmed the good taste-masking efficiency of the microencapsulated powders. In vitro digestion results showed that carnauba wax and shellac-microencapsulated powders presented comparable dissolution rate with the pure quercetin in pH 1.0 (gastric) and 6.8 (intestine) medium; while zein-microencapsulated powders exhibited a remarkably slower dissolution rate. Crystallinity of quercetin was slightly reduced after microencapsulation while its chemical structure remained unchanged. Hot-melt extrusion microencapsulation could thus be an attractive technique to produce taste-masked bioactive powders.

  1. Strain transformation between tectonic extrusion and crustal thickening in the growth of the Tibetan Plateau

    Science.gov (United States)

    Liu, M.; Li, Y.; Sun, Y.; Shen, X.

    2017-12-01

    The Indo-Eurasian continental collision since 50 Ma has thickened the crust to raise the Himalayan-Tibetan Plateau and driven lateral extrusion of Asian lithospheric blocks to affect Cenozoic tectonics in central and east Asia. The relative roles of crustal thickening and tectonic extrusion, and the strain partitioning between them over time and space, remain controversial. We have analyzed the strain rates using GPS velocities, and correlated the results with vertical motion derived from precise leveling. We found that tectonic extrusion largely transforms to crustal thickening near the margins of the Tibetan Plateau. Near the NW margin of the Tibetan Plateau, the shear stain transforms to compressive strain, consistent with neotectonic studies that indicate crustal shortening and uplift. Around the SE margin, shear stain largely terminates in the southern Yunnan province of China. The present-day crustal motion in SE Tibetan Plateau can be well explained by gravitational spreading without invoking plate-edge push as envisioned in the tectonic extrusion model. Using data collected from local seismic arrays, we derived receiver functions to image the lithospheric structures across the Tibetan Plateau and the Alashan block to its north and the Ordos block to its east. Our results indicate that the mantle lithosphere of these bounding Asian blocks has not been reworked by Tibetan tectonics; instead they have acted as restrictive walls to the growing Tibetan Plateau. Our finite element modeling shows that crustal deformation along the margins of the Tibetan Plateau are consistent with the notion that the east- and southeastward extrusion of the Tibetan lithosphere is largely confined to the Tibetan Plateau because of the restrictive bounding blocks of the Asian lithosphere. Thus the tectonic impact of the Indo-Eurasian collision on the Cenozoic Asian tectonics may not be as extensive as previously thought.

  2. Oscillatory Shear Rheology in Examining the Drug-Polymer Interactions Relevant in Hot Melt Extrusion

    DEFF Research Database (Denmark)

    Aho, Johanna; Edinger, Magnus; Botker, Johan

    2016-01-01

    The flow properties of drug-polymer mixtures have a significant influence on their processability when using techniques such as hot melt extrusion (HME). Suitable extrusion temperature and screw speed to be used in laboratory scale HME were evaluated for mixtures containing 30% of paracetamol (PRC...... of the drug substances. Consecutively, the mixtures were extruded, and the maximum plasticizing weight fraction of each drug was determined by means of rheological measurements. IBU was found to have an efficient plasticizing functionality, decreasing the viscosity of the mixtures even above its apparent...

  3. Nonequivalence of maternal centrosomes/centrioles in starfish oocytes: selective casting-off of reproductive centrioles into polar bodies.

    Science.gov (United States)

    Uetake, Yumi; Kato, Koichi H; Washitani-Nemoto, Setsuko; Nemoto Si, Shin-ichi

    2002-07-01

    It is believed that in most animals only the paternal centrosome provides the division poles for mitosis in zygotes. This paternal inheritance of the centrosomes depends on the selective loss of the maternal centrosome. In order to understand the mechanism of centrosome inheritance, the behavior of all maternal centrosomes/centrioles was investigated throughout the meiotic and mitotic cycles by using starfish eggs that had polar body (PB) formation suppressed. In starfish oocytes, the centrioles do not duplicate during meiosis II. Hence, each centrosome of the meiosis II spindle has only one centriole, whereas in meiosis I, each has a pair of centrioles. When two pairs of meiosis I centrioles were retained in the cytoplasm of oocytes by complete suppression of PB extrusion, they separated into four single centrioles in meiosis II. However, after completion of the meiotic process, only two of the four single centrioles were found in addition to the pronucleus. When the two single centrioles of a meiosis II spindle were retained in the oocyte cytoplasm by suppressing the extrusion of the second PB, only one centriole was found with the pronucleus after the completion of the meiotic process. When these PB-suppressed eggs were artificially activated to drive the mitotic cycles, all the surviving single centrioles duplicated repeatedly to form pairs of centrioles, which could organize mitotic spindles. These results indicate that the maternal centrioles are not equivalent in their intrinsic stability and reproductive capacity. The centrosomes with the reproductive centrioles are selectively cast off into the PBs, resulting in the mature egg inheriting a nonreproductive centriole, which would degrade shortly after the completion of meiosis. (c) 2002 Elsevier Science (USA).

  4. Effect of extrusion temperature and moisture content of corn flour on crystallinity and hardness of rice analogues

    Science.gov (United States)

    Budi, Faleh Setia; Hariyadi, Purwiyatno; Budijanto, Slamet; Syah, Dahrul

    2015-12-01

    Rice analogues are food products made of broken rice and/or any other carbohydrate sources to have similar texture and shape as rice. They are usually made by hot extrusion processing. The hot extrusion process may change the crystallinity of starch and influence the characteristic of rice analogues. Therefore, this research aimed to study the effect of moisture content of incoming dough and temperature of extrusion process on the crystallinity and hardness of resulting rice analogues. The dough's were prepared by mixing of corn starch-flour with ratio 10/90 (w/w) and moisture content of 35%, 40% and 45% (w/w) and extrusion process were done at temperature of 70, 80, 90°C by using of twin screw extruder BEX-DS-2256 Berto. The analyses were done to determine the type of crystal, degree of crystallinity, and hardness of the resulting rice analogues. Our result showed that the enhancement of extrusion temperature from 70 - 90°C increased degree of crystallinity from 5.86 - 15.00% to 10.70 - 18.87% and hardness from 1.71 - 4.36 kg to 2.05 - 5.70 kg. The raising of dough moisture content from 35 - 45% decreased degree of crystallinity from 15.00 - 18.87% to 5.86 - 10.70% and hardness from 4.36 - 5.70 kg to 1.71 - 2.05 kg. The increase of degree of crystallinity correlated positively with the increase of hardness of rice analogues (r = 0.746, p = 0.05).

  5. Study on Compatibility between Converters and Casting Machines for Daily Steelmaking and Continuous Casting Scheduling

    Institute of Scientific and Technical Information of China (English)

    MA Feng-cai; ZHANG Qun

    2009-01-01

    In this paper, daily production scheduling is studied based on the Third Steelmaking Plant of Wuhan Iron and steel corporation (WISCO). To make sure the daily production plan is feasible, method of casting gToup is established, and the compatibility between two converters and three continuous casting devices in the Third Steelmaking Plant of WISCO is analyzed. The process flow chart of daily production scheduling is given in this paper. Then, algorithms and procedures for the simulation of daily production plan is developed. Using the actual data from the Third Steelmaking Plant, the feasible daily steelmaking plan and cast plan are given. The plan contains 7 groups of cast plan, figured out 54 converters, and a- bout 13,500 tons steel.

  6. Report on the treatability study for inerting small quantities of radioactive explosives and explosive components

    International Nuclear Information System (INIS)

    Loyola, V.M.; Reber, S.D.

    1996-02-01

    As a result of Sandia's radiation hardening testing on a variety of its explosive components, radioactive waste streams were generated and have to be disposed of as radioactive waste. Due to the combined hazards of explosives and radioactivity, Sandia's Radioactive and Mixed Waste Management organization did not have a mechanism for disposal of these waste streams. This report documents the study done to provide a method for the removal of the explosive hazard from those waste streams. The report includes the design of the equipment used, procedures followed, results from waste stream analog tests and the results from the actual explosive inerting tests on radioactive samples. As a result of the inerting treatment, the waste streams were rendered non-explosive and, thus, manageable through normal radioactive waste disposal channels

  7. Ponseti casting: a new soft option.

    Science.gov (United States)

    Brewster, M B S; Gupta, M; Pattison, G T R; Dunn-van der Ploeg, I D

    2008-11-01

    We have modified the Ponseti casting technique by using a below-knee Softcast instead of an above-knee plaster of Paris cast. Treatment was initiated as soon as possible after birth and the Pirani score was recorded at each visit. Following the manipulation techniques of Ponseti, a below-knee Softcast was applied directly over a stockinette for a snug fit and particular attention was paid to creating a deep groove above the heel to prevent slippage. If necessary, a percutaneous Achilles tenotomy was performed and casting continued until the child was fitted with Denis Browne abduction boots. Between April 2003 and May 2007 we treated 51 consecutive babies with 80 idiopathic club feet with a mean age at presentation of 4.5 weeks (4 days to 62 weeks). The initial mean Pirani score was 5.5 (3 to 6). It took a mean of 8.5 weeks (4 to 53) of weekly manipulation and casting to reach the stage of percutaneous Achilles tenotomy. A total of 20 feet (25%) did not require a tenotomy and for the 60 that did, the mean Pirani score at time of operation was 2.5 (0.5 to 3). Denis Browne boots were applied at a mean of 10 weeks (4 to 56) after presentation. The mean time from tenotomy to boots was 3.3 weeks (2 to 10). We experienced one case of cast-slippage during a period of non-attendance, which prolonged the casting process. One case of prolonged casting required repeated tenotomy, and three feet required repeated tenotomy and casting after relapsing while in Denis Browne boots. We believe the use of a below-knee Softcast in conjunction with Ponseti manipulation techniques shows promising initial results which are comparable to those using above-knee plaster of Paris casts.

  8. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  9. Casting defects and mechanical properties of high pressure die cast Mg-Zn-Al-RE alloys

    Energy Technology Data Exchange (ETDEWEB)

    Xiao, Wenlong; Easton, Mark A.; Zhu, Suming; Nie, Jianfeng [CAST Cooperative Research Centre, Department of Materials Engineering Monash University, Melbourne, VIC (Australia); Dargusch, Matthew S. [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD (Australia); Gibson, Mark A. [CSIRO Process Science and Engineering, Melbourne, VIC (Australia); Jia, Shusheng [Key Laboratory of Automobile Materials, Ministry of Education, Department of Materials Science and Engineering Jilin University, Changchun (China)

    2012-02-15

    The die casting defects and tensile properties of high pressure die cast (HPDC) Mg-Zn-Al-RE alloys with various combinations of Zn and Al were studied. The results show that die casting defects in Mg-Zn-Al-RE alloys are affected by the percentage of Zn and Al contents. The hot tearing susceptibility (HTS) of Mg-Zn-Al-RE alloys tends to increase with increasing Zn content up to 6 wt%, while a further increase of Al and/or Zn content reduces the HTS. In tensile tests, the yield strength (YS) is generally improved by increasing Zn or Al content, whereas the tensile strength (TS) and ductility appear to depend largely on the presence of casting defects. Compared with Mg-Zn-Al alloys, the mechanical properties of the Mg-Zn-Al-RE alloy are significantly improved. The Mg-4Zn-4Al-4RE alloy is found to have few casting defects and the optimal tensile properties. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  10. R-22 vapor explosions

    International Nuclear Information System (INIS)

    Anderson, R.P.; Armstrong, D.R.

    1977-01-01

    Previous experimental and theoretical studies of R-22 vapor explosions are reviewed. Results from two experimental investigations of vapor explosions in a medium scale R-22/water system are reported. Measurements following the drop of an unrestrained mass of R-22 into a water tank demonstrated the existence of two types of interaction behavior. Release of a constrained mass of R-22 beneath the surface of a water tank improved the visual resolution of the system thus allowing identification of two interaction mechansims: at low water temperatures, R-22/water contact would produce immediate violent boiling; at high water temperatures a vapor film formed around its R-22 as it was released, explosions were generated by a surface wave which initiated at a single location and propagated along the vapor film as a shock wave. A new vapor explosion model is proposed, it suggests explosions are the result of a sequence of three independent steps: an initial mixing phase, a trigger and growth phase, and a mature phase where a propagating shock wave accelerates the two liquids into a collapsing vapor layer causing a high velocity impact which finely fragments and intermixes the two liquids

  11. Low Loss Advanced Metallic Fuel Casting Evaluation

    International Nuclear Information System (INIS)

    Kim, Kihwan; Ko, Youngmo; Kim, Jonghwan; Song, Hoon; Lee Chanbock

    2014-01-01

    The fabrication process for SFR fuel is composed of fuel slug casting, loading and fabrication of the fuel rods, and the fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycles streams in the fabrication process. Recycle streams include fuel slug reworks, returned scraps, and fuel casting heels, which are a special concern in the counter gravity injection casting process because of the large masses involved. Large recycle and waste streams result in lowering the productivity and the economic efficiency of fuel production. To increase efficiency the fuel losses in the furnace chamber, crucible, and the mold, after casting a considerable amount of fuel alloy in the casting furnace, will be quantitatively evaluated. After evaluation the losses will be identified and minimized. It is expected that this study will contribute to the minimization of fuel losses and the wastes streams in the fabrication process of the fuel slugs. Also through this study the technical readiness level of the metallic fuel fabrication process will be further enhanced. In this study, U-Zr alloy system fuel slugs were fabricated by a gravity casting method. Metallic fuel slugs were successfully fabricated with 19 slugs/batch with diameter of 5mm and length of 300mm. Fuel losses was quantitatively evaluated in casting process for the fuel slugs. Fuel losses of the fuel slugs were so low, 0.1∼1.0%. Injection casting experiments have been performed to reduce the fuel loss and improve the casting method. U-Zr fuel slug having φ5.4-L250mm was soundly fabricated with 0.1% in fuel loss. The fuel losses could be minimized to 0.1%, which showed that casting technology of fuel slugs can be a feasible approach to reach the goal of the fuel losses of 0.1% or less in commercial scale

  12. Desenvolvimento de misturas instantâneas de mandioca e caseína: efeito do teor de proteína e parâmetros de extrusão sobre a viscosidade Development of instant blends of cassava flour and casein: effect of protein contents and extrusion parameters on viscosity

    Directory of Open Access Journals (Sweden)

    Beatriz Helena Borges Lustosa

    2010-09-01

    Full Text Available O interesse da indústria de alimentos por produtos desenvolvidos a partir de farinhas acrescidas de proteína não se deve somente às suas características nutricionais, senão também às suas propriedades funcionais e reológicas, as quais definem as suas aplicações comerciais. Este trabalho teve por objetivo avaliar o efeito de parâmetros operacionais do processo de extrusão sobre as propriedades de pasta de misturas de farinha de mandioca e caseína. O processo de extrusão seguiu o delineamento 'central composto rotacional' para três fatores: teor de proteína (2,5 a 9,5%, umidade (14,5 a 19,5% e temperatura de extrusão (65 a 135 ºC. As misturas antes e após a extrusão foram analisadas no Rapid Visco Analyser (RVA quanto a: viscosidade inicial, pico de viscosidade, quebra de viscosidade, viscosidade final e tendência à retrogradação. Os resultados obtidos nas misturas antes da extrusão mostraram aumento dos valores de viscosidade com o aumento da concentração de proteína até o ponto central (6% e, nos teores mais elevados de proteína, ocorreu redução destes. Após a extrusão, observou-se que o teor de proteína foi a variável de maior efeito sobre as propriedades de pasta, seguida pela umidade das misturas.The interest of the food industry in products developed from flours added with protein is not due only to their nutritional characteristics, but also due to their functional and rheological properties, which define their commercial applications. This study aimed to evaluate the effect of operational parameters of the extrusion process on the paste properties of cassava flour and casein blends. The process of extrusion followed the central composed rotational design with three factors: protein content (2.5 to 9.5%, moisture (14.5 to 19.5%, and extrusion temperature (65 to 135 ºC. Before and after extrusion, the blends were analyzed on a Rapid Visco Analyser using the following parameters: initial viscosity, peak

  13. Parametric Explosion Spectral Model

    Energy Technology Data Exchange (ETDEWEB)

    Ford, S R; Walter, W R

    2012-01-19

    Small underground nuclear explosions need to be confidently detected, identified, and characterized in regions of the world where they have never before occurred. We develop a parametric model of the nuclear explosion seismic source spectrum derived from regional phases that is compatible with earthquake-based geometrical spreading and attenuation. Earthquake spectra are fit with a generalized version of the Brune spectrum, which is a three-parameter model that describes the long-period level, corner-frequency, and spectral slope at high-frequencies. Explosion spectra can be fit with similar spectral models whose parameters are then correlated with near-source geology and containment conditions. We observe a correlation of high gas-porosity (low-strength) with increased spectral slope. The relationship between the parametric equations and the geologic and containment conditions will assist in our physical understanding of the nuclear explosion source.

  14. The effect of cast-to-cast variations on the quality of thin section nickel alloy welded joints

    International Nuclear Information System (INIS)

    Lambert, J.A.

    1989-02-01

    The welding behaviour of 26 commercial casts of Alloy 800 has been quantified for mechanised, autogenous, full penetration, bead-on-strip tungsten inert gas welding tests. Weld front and back widths have been measured and correlated with minor element variations. Casts with similar welding responses have been sorted into groups. The behaviour of the weld pool, surface slags and arc have been compared and a convection controlled model has been used to account for differences between the groups of casts. The main factors governing laboratory process control variability have been identified and a statistical method has been used to identify all the components of weld variance. An optimum size of welding test matrix has been proposed to determine typical cast-to-cast variations at high significance levels. (author)

  15. Expediency of application of explosion-relief constructions to ensure explosion resistance of production buildings

    Directory of Open Access Journals (Sweden)

    Lyapin Anton

    2016-01-01

    Full Text Available The article presents a model of economic evaluation and selection of explosion-relief constructions (ERC, as well as determination of explosion protection efficiency of buildings and structures provided on a stage of construction. It has been shown that definition of economic efficiency of ERС is the evaluation of its application for buildings with remote or automatically controlled production. It has been determined that an important role in design of explosive industrial facilities is played by selection of the economically feasible and effective materials for ERC. When selecting materials it is necessary to consider probability and yield of explosions. Necessity to create the methods allow considering such probability has been revealed.

  16. Aluminum-graphite composite produced by mechanical milling and hot extrusion

    International Nuclear Information System (INIS)

    Flores-Zamora, M.I.; Estrada-Guel, I.; Gonzalez-Hernandez, J.; Miki-Yoshida, M.; Martinez-Sanchez, R.

    2007-01-01

    Aluminum-graphite composites were produced by mechanical milling followed by hot extrusion. Graphite content was varied between 0 and 1 wt.%. Al-graphite mixtures were initially mixed in a shaker mill without ball, followed by mechanical milling in a High-energy simoloyer mill for 2 h under argon atmosphere. Milled powders were subsequently pressed at ∼950 MPa for 2 min, and next sintered under vacuum for 3 h at 823 K. Finally, sintered products were held for 0.5 h at 823 K and hot extruded using indirect extrusion. Tension and compression tests were carried out to determine the yield stress and maximum stress of the materials. We found that the mechanical resistance increased as the graphite content increased. Microstructural characterization was done by transmission electron microscopy. Al-O-C nanofibers and graphite nanoparticles were observed in extruded samples by transmission electron microscopy. These nanoparticles and nanofibers seemed to be responsible of the reinforcement phenomenon

  17. Efeitos de parâmetros de extrusão nas propriedades físicas de produtos expandidos de inhame Effect of extrusion parameters in the physical properties of expanded yam snacks

    Directory of Open Access Journals (Sweden)

    Magali Leonel

    2006-06-01

    Full Text Available Neste trabalho, estudou-se o efeito de parâmetros de extrusão sobre o índice de expansão (IE, volume específico (VE, índice de absorção de água (IAA e índice de solubilidade em água (ISA de extrusados de inhame. O processamento foi executado em extrusor mono rosca. Para analisar o efeito combinado das variáveis independentes nas características tecnológicas dos extrusados de farinha de inhame, utilizou-se o delineamento 'central composto rotacional' para três fatores. O desenho experimental foi elaborado para verificar o efeito de três níveis de temperatura na última zona de extrusão (100, 115 e 130ºC, rotação da rosca (163, 204 e 245 rpm e umidade das farinhas (12, 15 e 18%. Os resultados obtidos mostraram que a umidade e a temperatura influenciaram os parâmetros de expansão (IE e VE. O índice de solubilidade em água (ISA foi dependente dos três parâmetros do processo. Temperatura elevada e alta rotação da rosca promoveram maiores valores de ISA. Nas condições estudadas, os parâmetros de extrusão não influenciaram o índice de absorção de água (IAA.Effect of extrusion parameters was studied on the expansion index, specific volume, water absorption index (WAI and water solubility index (WSI of expanded yam snacks. The central composite design was used to study the parameters effect. It was verified three levels of temperature in the barrel (100, 115 and 130ºC, three levels of screw speed (163, 204 and 245 rpm and three levels of flour moisture (12, 15 and 18%. The results showed that expansion properties (expansion index and specific volume depend on flour moisture and extrusion temperature. The WSI was dependant of three parameters. Higher levels of temperature and screw speed increase the water solubility index (WSI. The studied parameters did not influence the water absorption index (WAI.

  18. Explosives 92. Conference proceedings

    Energy Technology Data Exchange (ETDEWEB)

    Farnfield, R.A. (ed.)

    1992-01-01

    17 papers are presented. Topics covered include: the POG system - a new concept in the use of ANFO; demolition of a motorway bridge; presplit and smooth blasting; VIBReX - a predictive code for assessing the effect of blast design on ground vibration; ground vibrations from blasting; digital seismographs; human response to blasting and the effects on planning conditions; landform construction by restoration blasting; use of small diameter explosives; efficient priming; safety management in the explosives industry; and the law on packaging of explosives. Two papers have been abstracted separately.

  19. Problems in the theory of point explosions

    Science.gov (United States)

    Korobeinikov, V. P.

    The book is concerned with the development of the theory of point explosions, which is relevant to the study of such phenomena as the initiation of detonation, high-power explosions, electric discharges, cosmic explosions, laser blasts, and hypersonic aerodynamics. The discussion covers the principal equations and the statement of problems; linearized non-self-similar one-dimensional problems; spherical, cylindrical, and plane explosions with allowance for counterpressure under conditions of constant initial density; explosions in a combustible mixture of gases; and point explosions in inhomogeneous media with nonsymmetric energy release. Attention is also given to point explosions in an electrically conducting gas with allowance for the effect of the magnetic field and to the propagation of perturbations from solar flares.

  20. Influence of microscopic casting defects on fatigue endurance of ductile cast iron

    Directory of Open Access Journals (Sweden)

    Nový František

    2018-01-01

    Full Text Available In this work, there are published results about fatigue endurance of ductile cast iron obtained at high-frequency sinusoidal cyclic push-pull loading in the ultra-high cycle fatigue region. The main attention was focused on the fatigue lifetime data scatter caused by the influence of microscopic casting defects (microshrinkages, microbubbles, microcracks, non-metallic inclusions and local clusters of big graphitic nodules.

  1. Apical extrusion of debris after hand, engine-driven reciprocating and continuous preparation = Extrusão apical de “debris” após o preparo manual e mecanizado oscilatório e contínuo

    Directory of Open Access Journals (Sweden)

    Luisi, Simone Bonato

    2010-01-01

    Conclusão: A técnica rotatória contínua com Pro-taper produziu maior quantidade de extrusão apical do que as técnicas coroa-ápice manual e mecanizada com sistema de rotação oscilatória. A direção da instrumentação, se cérvico-apical ou ápico-cervical, parece ser o fator mais determinante na extrusão de “debris” independente desta ser realizada manual ou mecanizada

  2. A new arthroscopic classification of degenerative medial meniscus root tear that correlates with meniscus extrusion on magnetic resonance imaging.

    Science.gov (United States)

    Bin, Seong-Il; Jeong, Tae-Wan; Kim, Su-Jin; Lee, Dae-Hee

    2016-03-01

    To determine a new classification system for medial meniscus root tears (MMRT) based on arthroscopic findings. 24 knees (55%) belonged to the nondisplaced or overlapped group, and 20 knees (45%) to the widely displaced group. Absolute meniscal extrusion was defined as distance between outer edge of the articular cartilage of tibial plateau and meniscal outer edge. Relative extrusion was defined as extruded meniscus width divided by entire meniscal width, multiplied by 100. The proportion of knees with major (>3 mm) extrusion were compared in two groups, as were the severity of chondral wear and osteoarthritic change. Absolute (4.6 mm vs. 3.7 mm, P=0.006) and relative (46% vs. 39%, P=0.042) extrusion of the medial meniscus were greater in widely displaced than in nondisplaced or overlapped group. Medial joint space width was significantly narrower in the widely displaced than in the nondisplaced or overlapped group (3.0 mm vs. 4.0 mm, P=0.007). The widely displaced group had a 4° greater varus deformity, and higher rates of major extrusion (>3 mm), grade III or IV chondral wear in the medial femoral condyle (60% vs. 29%, P=0.039) and medial compartment osteoarthritis (75% vs. 21%, P=0.001) than did the nondisplaced or overlapped group. Widely displaced MMRT had greater meniscal extrusion and more severe chondral wear and osteoarthritis than did nondisplaced or overlapped MMRT. In this novel classification system, the stage of MMRT severity was associated with tear site displacement. Case series (level IV). Copyright © 2015 Elsevier B.V. All rights reserved.

  3. Caste in Itself, Caste and Class, or Caste in Class

    OpenAIRE

    Ramkrishna Mukherjee

    2015-01-01

    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  4. Effect of combined extrusion parameters on mechanical properties of basalt fiber-reinforced plastics based on polypropylene

    Science.gov (United States)

    Bashtannik, P. I.; Ovcharenko, V. G.; Boot, Yu. A.

    1997-11-01

    Basalt fibers are efficient reinforcing fillers for polypropylene because they increase both the mechanical and the tribotechnical properties of composites. Basalt fibers can compete with traditional fillers (glass and asbestos fibers) of polypropylene with respect to technological, economic, and toxic properties. The effect of technological parameters of producing polypropylene-based basalt fiber-reinforced plastics (BFRPs) by combined extrusion on their mechanical properties has been investigated. The extrusion temperature was found to be the main parameter determining the mechanical properties of the BFRPs. With temperature growth from 180 to 240°C, the residual length of the basalt fibers in the composite, as well as the adhesive strength of the polymer-fiber system, increased, while the composite defectiveness decreased. The tensile strength and elastic modulus increased from 35 to 42 MPa and 3.2 to 4.2 GPa, respectively. At the same time, the growth in composite solidity led to its higher brittleness. Thus, a higher temperature of extrusion allows us to produce materials which can be subjected to tensile and bending loads, while the materials produced at a lower temperature of extrusion are impact stable. The effect of the gap size between the extruder body and moving disks on the mechanical properties of the BFRPs is less significant than that of temperature. An increase of the gap size from 2 to 8 mm improves the impregnation quality of the fibers, but the extruder productivity diminishes. The possibility of controling the properties of reinforced polypropylene by varying the technological parameters of combined extrusion is shown. The polypropylene-based BFRPs produced by the proposed method surpass the properties of glass and asbestos fiber-reinforced plastics.

  5. Effect of parameters of high-pressure die casting on occurrence of casting nonconformities in sleeves of silumin alloy EN AB 47100

    Directory of Open Access Journals (Sweden)

    Pałyga Ł.

    2017-03-01

    Full Text Available The paper presents a research on the effect of extreme - for the technology of the considered silumin EN AB 47100 - parameters of high-pressure die casting on occurrence of casting nonconformities. Considered was influence of the way of assembling the mould cooled-down to 140-160°C, non-standard for the selected casting, and pouring temperature in the range of 705 to 720°C (higher than the recommended of non-refined alloy. The castings were prepared with use of a high-pressure casting machine made by Kirov with mould closing force of 2500 kN. Occurrence of nonconformities was evaluated on properly prepared specimens taken from the castings manufactured with various parameters of the injection piston and various multiplication pressures. The results were subjected to quantitative and qualitative analyses of casting nonconformities and distribution of major alloying elements. It was found that proper selection of working parameters of the casting machine, in spite of disadvantageous pouring conditions, makes it possible to reduce occurrence of some casting defects, like shrinkage cavities and porosity, to improve tightness of castings even when the alloy refining process is omitted.

  6. Extrusion cooking technology: Principal mechanism and effect on direct expanded snacks – An overview

    Directory of Open Access Journals (Sweden)

    Ajita Tiwari

    2017-04-01

    Full Text Available The snack industry is one of the fastest growing food sectors and is an important contributor within the global convenience food market. Nowadays snacks and convenience foods are also consumed regularly in India. Properly designed convenience foods can make an important contribution to nutrition in societies where social changes are altering traditional patterns of food preparation. Extrusion cooking as a popular means of preparing snack foods based on cereals and plant protein foodstuff has elicited considerable interest and attention over the past 30 years. Several studies on the extrusion of cereals and pulses, using various proportions, have been conducted because blends of cereals and pulses produce protein enriched products. Special importance is placed on the physicochemical and chemical modifications of protein, starch and dietary fibre. Extruded products can be categorized for a particular application based on their functional properties such as water absorption and water solubility index, expansion ratio, bulk density and viscosity of the dough.Therefore, the literature was reviewed for effect of extrusion processing on product parameters, and nutritional and anti-nutritional properties of extruded products.

  7. Efeito do tipo de elemento de rosca na degradação de polipropileno durante múltiplas extrusões Effect of screw element on the polypropylene degradation during multiple extrusions

    Directory of Open Access Journals (Sweden)

    Ana Clélia Babetto

    2000-06-01

    Full Text Available A configuração da rosca de uma extrusora de dupla rosca modular pode ser projetada com vários tipos de elementos de condução e mistura, produzindo diferentes níveis de degradação no polímero fundido. Neste trabalho determinou-se o nível de degradação do polipropileno durante múltiplas extrusões em várias configurações de rosca, através de cromatografia por exclusão de tamanho e espectroscopia de infravermelho. Houve decréscimo do peso molecular e estreitamento da sua distribuição em função do número de extrusões e do aumento da agressividade da rosca, assim como, aumento da concentração de carbonilas e insaturações na cadeia polimérica. O elemento de mistura EM90 causou o maior nível de degradação e a adição de elementos de condução esquerdos ECE reduziram o nível de degradação.The screw configuration of a double screw extruder can be designed to contain kneading and conveying elements inducing different levels of degradation in the polymer melt. In this work the level of degradation in polypropylene have been measured after multiple extrusions for various screw configurations using Size Exclusion Chromatography and Infra-Red Spectroscopy. The average molecular weight and the polydispersity are reduced and the carbonyl and unsaturation indices increase as the number of extrusions and the agressiveness of the screw increase. The kneading element with 90 degrees caused the greater level of degradation and the addition of left hand elements have reduced the level of degradation.

  8. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov

    2014-10-01

    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  9. Simulation of the injection casting of metallic fuels

    International Nuclear Information System (INIS)

    Nakagawa, Tomokazu; Ogata, Takanari; Tokiwai, Moriyasu.

    1989-01-01

    For the fabrication of metallic fuel pins, injection casting is a preferable process because the simplicity of the process is suitable for remote operation. In this process, the molten metal in the crucible is injected into evacuated molds (suspended above the crucible) by pressurizing the casting furnace. Argonne National Laboratory has already adopted this process in the Integral Fast Reactor program. To obtain fuel pins with good quality, the casting parameters, such as the molten metal temperature, the magnitude of the pressure applied, the pressurizing rate, the cooling time, etc., must be optimized. Otherwise, bad-quality castings (short castings, rough surfaces, shrinkage cavities, mold fracture) may result. Therefore, it is very important in designing the casting equipment and optimizing the operation conditions to be able to predict the fluid and thermal behavior of the castings. This paper describes methods to simulate the heat and mass transfer in the molds and molten metallic fuel during injection casting. The results obtained by simulation are compared with experimental ones. Also, appropriate casting conditions for the uranium-plutonium-zirconium alloy are discussed based on the simulated results

  10. Reprocessability of PHB in extrusion: ATR-FTIR, tensile tests and thermal studies

    Directory of Open Access Journals (Sweden)

    Leonardo Fábio Rivas

    Full Text Available Abstract Mechanical recycling of biodegradable plastics has to be encouraged, since the consumption of energy and raw materials can be reduced towards a sustainable development in plastics materials. In this study, the evolution of thermal and mechanical properties, as well as structural changes of poly(hydroxybutyrate (PHB up to three extrusion cycles were investigated. Results indicated a significant reduction in mechanical properties already at the second extrusion cycle, with a reduction above 50% in the third cycle. An increase in the crystallinity index was observed due to chemicrystallization process during degradation by chain scission. On the other hand, significant changes in the chemical structure or in thermal stability of PHB cannot be detected by Fourier transform infrared spectroscopy (FTIR and thermogravimetric analyses (TGA, respectively.

  11. Development of vacuum continuous casting technology for uranium

    International Nuclear Information System (INIS)

    Lee, Y.S.; Kim, C. K.; Kim, K. H.; Lee, D. B.; Kim, J. D.; Jang, S. J.; Ahn, H. S.; Shin, Y. J.

    2001-02-01

    The spent fuel disposal process of new dry storage concept has been developed in KAERI, in which the uranium metal abstracted by Li-reduction of spent fuel will be formed to long rods and then the rods will be arranged uniformly in canister. The objective of this study is to review the feasibility of applying the continuous casting method to cast a long rod with modifying the vacuum high-frequency induction furnace to vacuum continuous casting system, which was normally used to cast the uranium. The results are as follows. With the nozzle size of 3mm and the withdrawal speed of 3.5 mm/sec, the length of 160mm, diameter of 30 mm continuous casting uranium bar was successfully cast. This result shows there might be a possibility of continuous casting of uranium and helps the design and fabrication of new continuous casting equipment

  12. Finite Element Analysis and Die Design of Non-specific Engineering Structure of Aluminum Alloy during Extrusion

    International Nuclear Information System (INIS)

    Chen, D.-C.; Lu, Y.-Y.

    2010-01-01

    Aluminum extension applies to industrial structure, light load, framework rolls and conveyer system platform. Many factors must be controlled in processing the non-specific engineering structure (hollow shape) of the aluminum alloy during extrusion, to obtain the required plastic strain and desired tolerance values. The major factors include the forming angle of the die and temperature of billet and various materials. This paper employs rigid-plastic finite element (FE) DEFORM 3D software to investigate the plastic deformation behavior of an aluminum alloy (A6061, A5052, A3003) workpiece during extrusion for the engineering structure of the aluminum alloy. This work analyzes effective strain, effective stress, damage and die radius load distribution of the billet under various conditions. The analytical results confirm the suitability of the current finite element software for the non-specific engineering structure of aluminum alloy extrusion.

  13. Safety engineering experiments of explosives

    Energy Technology Data Exchange (ETDEWEB)

    Ishikawa, Noboru

    1987-07-24

    The outline of large scale experiments carried out every year since 1969 to obtain fundamental data and then establish the safety engineering standards concerning the manufacturing, storage and transportation, etc. of all explosives was described. Because it becomes recently difficult to ensure the safety distance in powder magazines and powder plants, the sandwich structure with sand is thought to be suitable as the neighboring barrier walls. The special vertical structure for embankments to provide against a emergency explosion is effective to absorb the blast. Explosion behaviors such as initiating sensitivity, detonation, sympathetic detonation, and shock occurence of the ANFO explosives in place of dynamite and the slurry explosives were studied. The safety engineering standards for the manufacturing and application of explosives were studied to establish because accidents by tabacco fire are not still distinguished. Much data concerning early stage fire fighting, a large quantity of flooding and shock occurence from a assumption of ignition during machining in the propellants manufacturing plant, could be obtained. Basic studies were made to prevent pollution in blasting sites. Collected data are utilized for the safety administration after sufficient discussion. (4 figs, 2 tabs, 3 photos, 17 refs)

  14. Sensitivity to friction for primary explosives

    International Nuclear Information System (INIS)

    Matyáš, Robert; Šelešovský, Jakub; Musil, Tomáš

    2012-01-01

    Highlights: ► The friction sensitivity of 14 samples of primary explosives was determined. ► The same apparatus (small scale BAM) and the same method (probit analysis) was used. ► The crystal shapes and sizes were documented with microscopy. ► Almost all samples are less sensitive than lead azide, which is commercially used. ► The organic peroxides (TATP, DADP, HMTD) are not as sensitive as often reported. - Abstract: The sensitivity to friction for a selection of primary explosives has been studied using a small BAM friction apparatus. The probit analysis was used for the construction of a sensitivity curve for each primary explosive tested. Two groups of primary explosives were chosen for measurement (a) the most commonly used industrially produced primary explosives (e.g. lead azide, tetrazene, dinol, lead styphnate) and (b) the most produced improvised primary explosives (e.g. triacetone triperoxide, hexamethylenetriperoxide diamine, mercury fulminate, acetylides of heavy metals). A knowledge of friction sensitivity is very important for determining manipulation safety for primary explosives. All the primary explosives tested were carefully characterised (synthesis procedure, shape and size of crystals). The sensitivity curves obtained represent a unique set of data, which cannot be found anywhere else in the available literature.

  15. Sensitivity to friction for primary explosives

    Energy Technology Data Exchange (ETDEWEB)

    Matyas, Robert, E-mail: robert.matyas@upce.cz [Institute of Energetic Materials, Faculty of Chemical Technology, University of Pardubice, Pardubice 532 10 (Czech Republic); Selesovsky, Jakub; Musil, Tomas [Institute of Energetic Materials, Faculty of Chemical Technology, University of Pardubice, Pardubice 532 10 (Czech Republic)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer The friction sensitivity of 14 samples of primary explosives was determined. Black-Right-Pointing-Pointer The same apparatus (small scale BAM) and the same method (probit analysis) was used. Black-Right-Pointing-Pointer The crystal shapes and sizes were documented with microscopy. Black-Right-Pointing-Pointer Almost all samples are less sensitive than lead azide, which is commercially used. Black-Right-Pointing-Pointer The organic peroxides (TATP, DADP, HMTD) are not as sensitive as often reported. - Abstract: The sensitivity to friction for a selection of primary explosives has been studied using a small BAM friction apparatus. The probit analysis was used for the construction of a sensitivity curve for each primary explosive tested. Two groups of primary explosives were chosen for measurement (a) the most commonly used industrially produced primary explosives (e.g. lead azide, tetrazene, dinol, lead styphnate) and (b) the most produced improvised primary explosives (e.g. triacetone triperoxide, hexamethylenetriperoxide diamine, mercury fulminate, acetylides of heavy metals). A knowledge of friction sensitivity is very important for determining manipulation safety for primary explosives. All the primary explosives tested were carefully characterised (synthesis procedure, shape and size of crystals). The sensitivity curves obtained represent a unique set of data, which cannot be found anywhere else in the available literature.

  16. The effects of casting speed on steel continuous casting process

    Energy Technology Data Exchange (ETDEWEB)

    Sadat, Mohammad; Honarvar Gheysari, Ali; Sadat, Saeid [Islamic Azad University, Department of Mechanics, Mashhad Branch, Mashhad (Iran, Islamic Republic of)

    2011-12-15

    A three dimensional simulation of molten steel flow, heat transfer and solidification in mold and ''secondary cooling zone'' of Continuous Casting machine was performed with consideration of standard k-{epsilon} model. For this purpose, computational fluid dynamics software, FLUENT was utilized. From the simulation standpoint, the main distinction between this work and preceding ones is that, the phase change process (solidification) and flow (turbulent in mold section and laminar in secondary cooling zone) have been coupled and solved jointly instead of dividing it into ''transient heat conduction'' and ''steady fluid flow'' that can lead to more realistic simulation. Determining the appropriate boundary conditions in secondary cooling zone is very complicated because of various forms of heat transfer involved, including natural and forced convection and simultaneous radiation heat transfer. The main objective of this work is to have better understanding of heat transfer and solidification in the continuous casting process. Also, effects of casting speed on heat flux and shell thickness and role of radiation in total heat transfer is discussed. (orig.)

  17. Optimization of squeeze casting parameters for non symmetrical AC2A aluminium alloy castings through Taguchi method

    International Nuclear Information System (INIS)

    Senthil, P.; Amirthagadeswaran, K. S.

    2012-01-01

    This paper reports a research in which an attempt was made to prepare AC2A aluminium alloy castings of a non symmetrical component through squeeze casting process. The primary objective was to investigate the influence of process parameters on mechanical properties of the castings. Experiments were conducted based on orthogonal array suggested in Taguchi's offline quality control concept. The experimental results showed that squeeze pressure, die preheating temperature and compression holding time were the parameters making significant improvement in mechanical properties. The optimal squeeze casting condition was found and mathematical models were also developed for the process

  18. Optimization of aluminium stressed skin panels in offshore applications

    NARCIS (Netherlands)

    Hove, van B.W.E.M.; Soetens, F.; Songmene, V.

    2013-01-01

    Since the introduction of Eurocode 9 specific design rules for the calculation of aluminium stressed skin panels are available. These design rules have been used for optimization of two extrusions: one for explosions and wind loading governing and one for explosions and floor loading governing. The

  19. Tape casting fluorinated YBC123

    International Nuclear Information System (INIS)

    Taylor, J.A.T.; Luke, D.M.; Whiteley, B.A.

    1991-01-01

    Tape casting the superconducting Ba-Y-Cu oxide was accomplished by several laboratories and show promise for being a versatile forming technique. The major problem is low current density, probably due to lack of grain alignment and grain boundary related weak links. The latter problem may be due to formation of carbonates and hydroxides during binder burnout. Preliminary work done at Alfred shows that a bimodal powder size distribution displays significant alignment after tape casting and that F treated powder is resistant to attack by steam at 100C. Such corrosion resistant powder cast as form tape should survive the binder burnout without the detrimental grain boundary phases that develop from reaction of the superconducting phase, steam and carbon dioxide. This paper presents the results of an investigation of tape casting fluorinated powder with a bimodal size distribution

  20. Seal welded cast iron nuclear waste container

    International Nuclear Information System (INIS)

    Filippi, A.M.; Sprecace, R.P.

    1987-01-01

    An article of manufacture is described comprising a cast iron container having an opening at one end and a cast iron plug; a first nickel-carbon alloy fusion weldable insert surrounding the opening and metallurgically bonded to the cast iron container at the one end of the container; a second nickel-carbon alloy insert metallurgically bonded to the cast iron plug located within the opening and surrounded by the first insert the inserts being jointed by a fusion bond in the opening without heating the cast iron container to an austenite formation temperature thereby sealing the interior of the container from the exterior ambient outside the opening; the nickel-carbon alloy containing about 2 to 5 w% carbon; and both the nickel-carbon alloy insert and the cast iron container have a microstructure containing a graphite phase

  1. Optimization of extrusion process for production of nutritious pellets Otimização do processo de extrusão para a produção de pellets nutricional

    Directory of Open Access Journals (Sweden)

    Ernesto Aguilar-Palazuelos

    2012-03-01

    Full Text Available A blend of 50% Potato Starch (PS, 35% Quality Protein Maize (QPM, and 15% Soybean Meal (SM were used in the preparation of expanded pellets utilizing a laboratory extruder with a 1.5 × 20.0 × 100.0 mm die-nozzle. The independent variables analyzed were Barrel Temperature (BT (75-140 °C and Feed Moisture (FM (16-30%. The effect of extrusion variables was investigated in terms of Expansion Index (EI, apparent density (ApD, Penetration Force (PF and Specific Mechanical Energy (SME, viscosity profiles, DSC, crystallinity by X-ray diffraction, and Scanning Electronic Microscopy (SEM. The PF decreased from 30 to 4 kgf with the increase of both independent variables (BT and FM. SME was affected only by FM, and decreased with the increase in this variable. The optimal region showed that the maximum EI was found for BT in the range of 123-140 °C and 27-31% for FM, respectively. The extruded pellets obtained from the optimal processing region were probably not completely degraded, as shown in the structural characterization. Acceptable expanded pellets could be produced using a blend of PS, QPM, and SM by extrusion cooking.Neste trabalho foram elaborados pellets expandidos a partir da mistura de 50% de Amido de Batata (AB, 35% de Milho de Qualidade Protéica (MQP e 15% de Farelo de Soja (FS, utilizando extrusor de laboratório com matriz de 1,5 × 20,0 × 100,0 mm. As variáveis independentes analisadas foram: Temperatura de Extrusão (TE (75-140 °C e Umidade da Mistura (UM (16-30%. O efeito das variáveis de extrusão foram estudadas quanto ao Índice de Expansão (IE, a densidade aparente (DA, força de penetração (FP, Energia Mecânica Específica (EME, perfil de viscosidade, DSC, cristalinidade através de difração de raio X e Microscopia Eletrônica de Varredura (MEV. A PF diminuiu de 30 para 4 kgf com o aumento de ambas as variáveis independentes (TE e UM. EME foi afetada somente pela UM, diminuindo com o aumento desta variável. A regi

  2. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    International Nuclear Information System (INIS)

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

    2008-01-01

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  3. Novel technologies for the lost foam casting process

    Science.gov (United States)

    Jiang, Wenming; Fan, Zitian

    2018-03-01

    Lost foam casting (LFC) is a green precision casting process categorized as a near net forming technology. Yet, despite its popularity, it still suffers from some technological problems, such as poor filling ability of the castings, coarse and non-dense microstructure, low mechanical properties for the Al and Mg LFC processes, and defective carburization for the low carbon steel LFC process. These drawbacks restrict the development and widespread application of the LFC process. To solve these problems, the present study developed several novel LFC technologies, namely, LFC technologies under vacuum and low pressure, vibration solidification, and pressure solidification conditions; expendable shell casting technology; and preparation technology of bimetallic castings based on the LFC process. The results showed that the LFC under vacuum and low pressure evidently improved the filling ability and solved the oxidization problem of the alloys, which is suitable for producing complex and thinwall castings. The vibration and pressure solidifications increased the compactness of the castings and refined the microstructure, significantly improving the mechanical properties of the castings. The expendable shell casting technology could solve the pore, carburization, and inclusion defects of the traditional LFC method, obtaining castings with acceptable surface quality. Moreover, the Al/Mg and Al/Al bimetallic castings with acceptable metallurgical bonding were successfully fabricated using the LFC process. These proposed novel LFC technologies can solve the current technological issues and promote the technological progress of the LFC process.

  4. Cardiovascular cast model fabrication and casting effectiveness evaluation in fetus with severe congenital heart disease or normal heart.

    Science.gov (United States)

    Wang, Yu; Cao, Hai-yan; Xie, Ming-xing; He, Lin; Han, Wei; Hong, Liu; Peng, Yuan; Hu, Yun-fei; Song, Ben-cai; Wang, Jing; Wang, Bin; Deng, Cheng

    2016-04-01

    To investigate the application and effectiveness of vascular corrosion technique in preparing fetal cardiovascular cast models, 10 normal fetal heart specimens with other congenital disease (control group) and 18 specimens with severe congenital heart disease (case group) from induced abortions were enrolled in this study from March 2013 to June 2015 in our hospital. Cast models were prepared by injecting casting material into vascular lumen to demonstrate real geometries of fetal cardiovascular system. Casting effectiveness was analyzed in terms of local anatomic structures and different anatomical levels (including overall level, atrioventricular and great vascular system, left-sided and right-sided heart), as well as different trimesters of pregnancy. In our study, all specimens were successfully casted. Casting effectiveness analysis of local anatomic structures showed a mean score from 1.90±1.45 to 3.60±0.52, without significant differences between case and control groups in most local anatomic structures except left ventricle, which had a higher score in control group (P=0.027). Inter-group comparison of casting effectiveness in different anatomical levels showed no significant differences between the two groups. Intra-group comparison also revealed undifferentiated casting effectiveness between atrioventricular and great vascular system, or left-sided and right-sided heart in corresponding group. Third-trimester group had a significantly higher perfusion score in great vascular system than second-trimester group (P=0.046), while the other anatomical levels displayed no such difference. Vascular corrosion technique can be successfully used in fabrication of fetal cardiovascular cast model. It is also a reliable method to demonstrate three-dimensional anatomy of severe congenital heart disease and normal heart in fetus.

  5. Effect of conventional and extrusion pelleting on in situ ruminal degradability of starch, protein, and fibre in cattle

    DEFF Research Database (Denmark)

    Razzaghi, Ali; Larsen, Mogens; Lund, Peter

    2016-01-01

    +50% sugar beet pulp (SBP), or 50% maize+50% SBP. Meals were pelleted by either conventional pelleting, or by cooking extrusion using two distinct settings giving pellets with either high density (HD) or low density (LD). Ruminal degradation of starch, crude protein (CP) and NDF, and intestinal...... affected ruminal degradability of starch, protein, and NDF differently depending on both type of cereal and composition of the concentrate mixture.......>Pelleting>Meal). In contradiction, ESD for pure wheat and wheat mixtures was reduced, though differences were minor. Conventional pelleting reduced the effective protein degradability (EPD) for pure wheat, but extrusion did not further affect the EPD. In contrast, the most intense processing with extrusion LD increased EPD...

  6. Explosive performance on the non-proliferation experiment

    Energy Technology Data Exchange (ETDEWEB)

    McKown, T.O. [Los Alamos National Lab., NM (United States)

    1994-12-31

    The Explosive Effects Physics Project at the Los Alamos National Laboratory planned and conducted experiments on the Non-Proliferation Experiment (NPE) as part of its effort to define source functions for seismic waves. Since all investigations were contingent on the performance of the emplaced chemical explosive, an array of diagnostic measurements was fielded in the emplaced explosive. The CORRTEX (COntinuous Reflectometry for Radius vs Time EXperiment) system was used to investigate the explosive initiation and to determine the detonation velocities on three levels and in a number of radial directions. The CORRTEX experiments fielded in the explosive chamber will be described, including a description of the explosive emplacement from the perspective of its impact on the CORRTEX results. The data obtained are reviewed and the resulting detonation velocities are reported. A variation of detonation velocity with depth in the explosive and the apparent underdetonation and overdetonation of the explosive in different radial directions is reported.

  7. The behavior limestone under explosive load

    Science.gov (United States)

    Orlov, M. Yu; Orlova, Yu N.; Bogomolov, G. N.

    2016-11-01

    Limestone behavior under explosive loading was investigated. The behavior of the limestone by the action of the three types of explosives, including granular, ammonite and emulsion explosives was studied in detail. The shape and diameter of the explosion craters were obtained. The observed fragments after the blast have been classified as large, medium and small fragments. Three full-scale experiments were carried out. The research results can be used as a qualitative test for the approbation of numerical methods.

  8. Effects of Hot-Hydrostatic Canned Extrusion on the Stock Utilization, Microstructure and Mechanical Properties of TiBw/TC4 Composites with Quasi-Continuous Network.

    Science.gov (United States)

    Feng, Yangju; Li, Bing; Cui, Guorong; Zhang, Wencong

    2017-10-25

    In-situ TiB whisker-reinforced Ti-6Al-4V (TC4) titanium matrix composites (TiBw/TC4) with quasi-continuous networks were successfully fabricated by vacuum hot-pressing sintering. The effects of the hot-hydrostatic canned extrusion on stock utilization, microstructure and mechanical properties of the TiBw/TC4 composites were investigated. It was satisfactory that the utilization of composites could be obviously improved by canned extrusion compared to that extruded without canned extrusion. The microstructure results showed that after canned extrusion the grain was refined and the TiB whiskers were distributed from a random array state to a state in which the whiskers were distributed along the extrusion direction. The properties testing results revealed that the tensile strength, the hardness and the ductility of the composites all significantly improved after extrusion due to the grain refinement and orientation of the TiB whisker caused by extrusion. Tensile fracture results showed that when the TiB whiskers were randomly distributed only part of them played a role in strengthening the matrix during the deformation process (as-sintered composites), while when the TiB whiskers were oriented all whiskers could strengthen the matrix during the tensile testing process (as-extruded composites).

  9. Caste in Itself, Caste and Class, or Caste in Class

    Directory of Open Access Journals (Sweden)

    Ramkrishna Mukherjee

    2015-08-01

    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  10. Solidification of cast iron - A study on the effect of microalloy elements on cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham

    The present thesis deals with the heat transfer and solidification of ductile and microalloyed grey cast iron. Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. A series of ductile iron samples with two different...... of the austenite, in the last region to solidify. The superfine graphite which forms in this type of irons is short (10-20µm) and stubby. The microstructure of this kind of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. The methods to prepare samples of cast iron...... for comprehensive transmission electron microscopy of graphite and the surrounding iron matrix have been developed and explained. Dual beam microscopes are used for sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction (SAED). Based...

  11. Nuclear explosions and their effects

    Energy Technology Data Exchange (ETDEWEB)

    1958-01-01

    A brief historical background is given of the development of the atomic bomb. Also included is an account of the Hiroshima-Nagasaki bombing, plus some information on the testing and production of nuclear weapons by the United States, United Kingdom, and Russia. More detailed consideration is given to the following: the scientific principles of fission and fusion explosions; the energy released in fission and the radioactivity of fission products; blast, thermal, and radiologicalal effects of nuclear explosions; long-term radiological hazards from fall-out; and genetic effects of nuclear explosions. A brief account is given of the fission chain process, the concept of critical size, and the principles of implosion as applied to nuclear explosions. Limited information is presented on the controlled release of thermonuclear energy and catalyzed fusion reaction. Discussions are included on dose rates from radiation sources inside and outside the body, the effect of nuclear explosions on the weather, and the contamination of fish and marine organisms.

  12. Intra-continental subduction and contemporaneous lateral extrusion of the upper plate: insights into Alps-Adria interactions

    Science.gov (United States)

    van Gelder, Inge; Willingshofer, Ernst; Sokoutis, Dimitrios; Cloetingh, Sierd

    2017-04-01

    A series of physical analogue experiments were performed to simulate intra-continental subduction contemporaneous with lateral extrusion of the upper plate to study the interferences between these two processes at crustal levels and in the lithospheric mantle. The lithospheric-scale models are specifically designed to represent the collision of the Adriatic microplate with the Eastern Alps, simulated by an intra-continental weak zone to initiate subduction and a weak confined margin perpendicular to the direction of convergence in order to allow for extrusion of the lithosphere. The weak confined margin is the analog for the opening of the Pannonian back-arc basin adjacent to the Eastern Alps with the direction of extension perpendicular to the strike of the orogen. The models show that intra-continental subduction and coeval lateral extrusion of the upper plate are compatible processes. The obtained deformation structures within the extruding region are similar compared to the classical setup where lateral extrusion is provoked by lithosphere-scale indentation. In the models a strong coupling across the subduction boundary allows for the transfer of abundant stresses to the upper plate, leading to laterally varying strain regimes that are characterized by crustal thickening near a confined margin and dominated by lateral displacement of material near a weak lateral confinement. During ongoing convergence the strain regimes propagate laterally, thereby creating an area of overlap characterized by transpression. In models with oblique subduction, with respect to the convergence direction, less deformation of the upper plate is observed and as a consequence the amount of lateral extrusion decreases. Additionally, strain is partitioned along the oblique plate boundary leading to less subduction in expense of right lateral displacement close to the weak lateral confinement. Both oblique and orthogonal subduction models have a strong resemblance to lateral extrusion

  13. Disc extrusions and bulges in nonspecific low back pain and sciatica: Exploratory randomised controlled trial comparing yoga therapy and normal medical treatment.

    Science.gov (United States)

    Monro, Robin; Bhardwaj, Abhishek Kumar; Gupta, Ram Kumar; Telles, Shirley; Allen, Beth; Little, Paul

    2015-01-01

    Previous trials of yoga therapy for nonspecific low back pain (nsLBP) (without sciatica) showed beneficial effects. To test effects of yoga therapy on pain and disability associated with lumbar disc extrusions and bulges. Parallel-group, randomised, controlled trial. Sixty-one adults from rural population, aged 20-45, with nsLBP or sciatica, and disc extrusions or bulges. Randomised to yoga (n=30) and control (n=31). Yoga: 3-month yoga course of group classes and home practice, designed to ensure safety for disc extrusions. normal medical care. OUTCOME MEASURES (3-4 months) Primary: Roland Morris Disability Questionnaire (RMDQ); worst pain in past two weeks. Secondary: Aberdeen Low Back Pain Scale; straight leg raise test; structural changes. Disc projections per case ranged from one bulge or one extrusion to three bulges plus two extrusions. Sixty-two percent had sciatica. Intention-to-treat analysis of the RMDQ data, adjusted for age, sex and baseline RMDQ scores, gave a Yoga Group score 3.29 points lower than Control Group (0.98, 5.61; p=0.006) at 3 months. No other significant differences in the endpoints occurred. No adverse effects of yoga were reported. Yoga therapy can be safe and beneficial for patients with nsLBP or sciatica, accompanied by disc extrusions and bulges.

  14. Phenomenological modelling of steam explosions

    International Nuclear Information System (INIS)

    Corradini, M.L.; Drumheller, D.S.

    1980-01-01

    During a hypothetical core meltdown accident, an important safety issue to be addressed is the potential for steam explosions. This paper presents analysis and modelling of experimental results. There are four observations that can be drawn from the analysis: (1) vapor explosions are suppressed by noncondensible gases generated by fuel oxidation, by high ambient pressure, and by high water temperatures; (2) these effects appear to be trigger-related in that an explosion can again be induced in some cases by increasing the trigger magnitude; (3) direct fuel liquid-coolant liquid contact can explain small scale fuel fragmentation; (4) heat transfer during the expansion phase of the explosion can reduce the work potential

  15. Explosions and static electricity

    DEFF Research Database (Denmark)

    Jonassen, Niels M

    1995-01-01

    The paper deals with the problem of electrostatic discharges as causes of ignition of vapor/gas and dust/gas mixtures. A series of examples of static-caused explosions will be discussed. The concepts of explosion limits, the incendiveness of various discharge types and safe voltages are explained...

  16. Effect of extrusion processing on the microstructure, mechanical properties, biocorrosion properties and antibacterial properties of Ti-Cu sintered alloys.

    Science.gov (United States)

    Zhang, Erlin; Li, Shengyi; Ren, Jing; Zhang, Lan; Han, Yong

    2016-12-01

    Ti-Cu sintered alloys, Ti-Cu(S) alloy, have exhibited good anticorrosion resistance and strong antibacterial properties, but low ductility in previous study. In this paper, Ti-Cu(S) alloys were subjected to extrusion processing in order to improve the comprehensive property. The phase constitute, microstructure, mechanical property, biocorrosion property and antibacterial activity of the extruded alloys, Ti-Cu(E), were investigated in comparison with Ti-Cu(S) by X-ray diffraction (XRD), optical microscopy (OM), scanning electronic microscopy (SEM) with energy disperse spectroscopy (EDS), mechanical testing, electrochemical testing and plate-count method in order to reveal the effect of the extrusion process. XRD, OM and SEM results showed that the extrusion process did not change the phase constitute but refined the grain size and Ti2Cu particle significantly. Ti-Cu(E) alloys exhibited higher hardness and compressive yield strength than Ti-Cu(S) alloys due to the fine grain and Ti2Cu particles. With the consideration of the total compressive strain, it was suggested that the extrusion process could improve the ductility of Ti-Cu alloy(S) alloys. Electrochemical results have indicated that the extrusion process improved the corrosion resistance of Ti-Cu(S) alloys. Plate-count method displayed that both Ti-Cu(S) and Ti-Cu(E) exhibited strong antibacterial activity (>99%) against S. aureus. All these results demonstrated that hot forming processing, such as the extrusion in this study, refined the microstructure and densified the alloy, in turn improved the ductility and strength as well as anticorrosion properties without reduction in antibacterial properties. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. The role of water in slip casting

    Science.gov (United States)

    Mccauley, R. A.; Phelps, G. W.

    1984-01-01

    Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

  18. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D.; Carmona, J.M.; Cebrian, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I.G.; Gomez, H.; Hasinoff, M.; Lakic, B.; Luzon, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodriguez, A.; Ruz, J.; Villar, J.A.; Zioutas, K.

    2007-01-01

    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  19. Kit ligand promotes first polar body extrusion of mouse preovulatory oocytes

    Directory of Open Access Journals (Sweden)

    Ye Yinghui

    2009-04-01

    Full Text Available Abstract Background Shortly after stimulation by the preovulatory surge of luteinizing hormone (LH, oocytes arrested at the late prophase I resume meiosis characterized by germinal vesicle breakdown (GVBD, chromosome condensation, and extrusion of the first polar body in preparation for fertilization and early embryonic development. However, oocytes express few or no LH receptors and are insensitive to direct LH stimulation. Thus, factors released by granulosa or theca cells expect to convey the LH stimuli to oocytes. To identify candidate ligand-receptor pairs potentially involved in the process of oocyte maturation, we performed DNA microarray analyses of ovarian transcripts in mice and identified Kit ligand (Kitl as an ovarian factor stimulated by the LH/hCG surge. The purpose of this study is to investigate the roles of KITL in the nuclear and cytoplasmic maturation of preovulatory mouse oocytes. Methods The levels of Kitl and c-kit transcripts in mouse ovaries and isolated ovarian cells were determined by real-time RT-PCR, while expression of KITL protein was examined by immunohistochemistry. Follicle culture, cumulus-oocyte complexes (COC and denuded oocytes culture were used to evaluate the effect of KITL on mouse oocyte nuclear maturation. To assess the effect of KITL treatment on the cytoplasmic maturation of preovulatory oocytes, we performed in vitro maturation of oocytes followed by in vitro fertilization. Results Major increase of Kitl transcripts in granulosa cells and mouse ovaries, and predominant expression of c-kit in preovulatory oocytes were identified by real-time RT-PCR. Predominant expression of KITL protein was found in granulosa cells of preovulatory and small antral follicles at 4 h after hCG treatment. In vitro cultures demonstrated that treatment with KITL enhanced first polar body extrusion in a dose-dependent manner. Moreover, treatment of COC with KITL enhanced first polar body extrusion with increase in cyclin B1

  20. Ammonium nitrate explosion hazards

    Directory of Open Access Journals (Sweden)

    Negovanović Milanka

    2015-01-01

    Full Text Available Ammonium nitrate (AN primarily is used as a fertilizer but it is also very important compound in the production of industrial explosives. The application of ammonium nitrate in the production of industrial explosives was related with the early era of Nobel dynamite and widely increased with the appearance of blasting agents such as ANFO and Slurry, in the middle of the last Century. Throughout the world millions of tons of ammonium nitrate are produced annually and handled without incident. Although ammonium nitrate generally is used safely, accidental explosions involving AN have high impact resulting in loss of lives and destruction of property. The paper presents the basic properties of ammonium nitrate as well as hazards in handling of ammonium nitrate in order to prevent accidents. Several accidents with explosions of ammonium nitrate resulted in catastrophic consequences are listed in the paper as examples of non-compliance with prescribed procedures.

  1. Explosive Characteristics of Carbonaceous Nanoparticles

    Science.gov (United States)

    Turkevich, Leonid; Fernback, Joseph; Dastidar, Ashok

    2013-03-01

    Explosion testing has been performed on 20 codes of carbonaceous particles. These include SWCNTs (single-walled carbon nanotubes), MWCNTs (multi-walled carbon nanotubes), CNFs (carbon nanofibers), graphene, diamond, fullerene, carbon blacks and graphites. Explosion screening was performed in a 20 L explosion chamber (ASTM E1226-10 protocol), at a (dilute) concentration of 500 g/m3, using a 5 kJ ignition source. Time traces of overpressure were recorded. Samples exhibited overpressures of 5-7 bar, and deflagration index KSt = V1/3 (dp/pt)max ~ 10 - 80 bar-m/s, which places these materials in European Dust Explosion Class St-1 (similar to cotton and wood dust). There was minimal variation between these different materials. The explosive characteristics of these carbonaceous powders are uncorrelated with particle size (BET specific surface area). Additional tests were performed on selected materials to identify minimum explosive concentration [MEC]. These materials exhibit MEC ~ 101 -102 g/m3 (lower than the MEC for coals). The concentration scans confirm that the earlier screening was performed under fuel-rich conditions (i.e. the maximum over-pressure and deflagration index exceed the screening values); e.g. the true fullerene KSt ~ 200 bar-m/s, placing it borderline St-1/St-2. Work supported through the NIOSH Nanotechnology Research Center (NTRC)

  2. Expansion of the whole wheat flour extrusion

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan

    2008-01-01

    A new model framework is proposed to describe the expansion of extrudates with extruder operating conditions based on dimensional analysis principle. The Buckingham pi dimensional analysis method is applied to form the basic structure of the model from extrusion process operational parameters. Us....... Using the Central Composite Design (CCD) method, whole wheat flour was processed in a twin-screw extruder with 16 trials. The proposed model can well correlate the expansion of the 16 trials using 3 regression parameters. The average deviation of the correlation is 5.9%....

  3. Improvement of Artistic Cast Production System

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2017-09-01

    Full Text Available The paper presents the technology and organization of the artistic cast production. On the basis of the actual cast production system, the manufacturing process was shown, in particular sand–piece moulding, which is a very important process and a time-consuming part of the entire manufacture of the casts. The current state of the production process as well as the organization of the work and production technology were analysed with the use of methods and techniques of production improvement, the Lean Manufacturing concept and computer systems. The results of the analysis and studies were shown with use of schemes and graphs of the layout of the production resources, a flow chart of the production process, value stream mapping, and a costs table for the production and modernization of the moulding stage. The work has shown that there are possibilities to improve the artistic cast production system. This improvement leads to increased productivity, lower production costs of artistic casts and increased competitiveness of the foundry.

  4. The X-ray Telescope of CAST

    CERN Document Server

    Kuster, M.; Cebrian, S.; Davenport, M.; Elefteriadis, C.; Englhauser, J.; Fischer, H.; Franz, J.; Friedrich, P.; Hartmann, R.; Heinsius, F.H.; Hoffmann, D.H.H.; Hoffmeister, G.; Joux, J.N.; Kang, D.; Konigsmann, Kay; Kotthaus, R.; Papaevangelou, T.; Lasseur, C.; Lippitsch, A.; Lutz, G.; Morales, J.; Rodriguez, A.; Struder, L.; Vogel, J.; Zioutas, K.

    2007-01-01

    The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type X-ray mirror system. With the X-ray telescope of CAST a background reduction of more than 2 orders off magnitude is achieved, such that for the first time the axion photon coupling constant g_agg can be probed beyond the best astrophysical constraints g_agg < 1 x 10^-10 GeV^-1.

  5. CASTing light on dark matter particles

    CERN Multimedia

    2005-01-01

    CERN's CAST collaboration recently released first results from its search for solar axions, a candidate dark matter particle. Though they haven't found any axions yet, they have done much to narrow the hunt. The CAST experiment. Physicists think the universe is permeated with dark matter, particles that don't emit or absorb radiation and so are invisible to traditional telescopes. So far no one has found direct signs of dark matter. A different breed of telescope, however, may be able to see such particles. CERN's Axion Solar Telescope (CAST), currently the world's only working axion helioscope, is a superconducting test magnet from the Large Hadron Collider (LHC) that has been refurbished and outfitted with X-ray detectors, plus a focusing mirror system for X-rays that was recovered from the German space program. CAST stares into the sun in search of particles called axions, one of the leading candidates for dark matter. On 9 November, the CAST collaboration released the results of their first experimen...

  6. 27 CFR 555.181 - Reporting of plastic explosives.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 3 2010-04-01 2010-04-01 false Reporting of plastic..., FIREARMS, AND EXPLOSIVES, DEPARTMENT OF JUSTICE EXPLOSIVES COMMERCE IN EXPLOSIVES Marking of Plastic Explosives § 555.181 Reporting of plastic explosives. All persons, other than an agency of the United States...

  7. Optimization of extrusion process for production of nutritious pellets

    Directory of Open Access Journals (Sweden)

    Ernesto Aguilar-Palazuelos

    2012-03-01

    Full Text Available A blend of 50% Potato Starch (PS, 35% Quality Protein Maize (QPM, and 15% Soybean Meal (SM were used in the preparation of expanded pellets utilizing a laboratory extruder with a 1.5 × 20.0 × 100.0 mm die-nozzle. The independent variables analyzed were Barrel Temperature (BT (75-140 °C and Feed Moisture (FM (16-30%. The effect of extrusion variables was investigated in terms of Expansion Index (EI, apparent density (ApD, Penetration Force (PF and Specific Mechanical Energy (SME, viscosity profiles, DSC, crystallinity by X-ray diffraction, and Scanning Electronic Microscopy (SEM. The PF decreased from 30 to 4 kgf with the increase of both independent variables (BT and FM. SME was affected only by FM, and decreased with the increase in this variable. The optimal region showed that the maximum EI was found for BT in the range of 123-140 °C and 27-31% for FM, respectively. The extruded pellets obtained from the optimal processing region were probably not completely degraded, as shown in the structural characterization. Acceptable expanded pellets could be produced using a blend of PS, QPM, and SM by extrusion cooking.

  8. Managing sub-gingival fracture by multi-disciplinary approach: Endodontics-forced orthodontic extrusion and prosthetic rehabilitation

    Directory of Open Access Journals (Sweden)

    Rakesh Mittal

    2013-01-01

    Full Text Available Traumatized anterior teeth with sub-gingival crown fractures are a challenge to treat. The management of sub-gingival fractures includes exposing the cervical margin followed by appropriate coronal restoration. The treatment modalities, which involve exposing the cervical margin, are surgical crown lengthening and orthodontic extrusion. This paper reports a case of fractured maxillary anterior tooth at the sub-gingival level that was managed by forced orthodontic extrusion after endodontic treatment followed by esthetic rehabilitation, a much forgotten technique not utilized routinely yet conservative and cost-effective.

  9. New progresses of Chinese art casting

    Directory of Open Access Journals (Sweden)

    Tan Derui

    2007-05-01

    Full Text Available The Chinese art casting with 5 000 years history has been rapidly developed in recent ten years. This benefits from the great development of Chinese economy, the large-scale urban construction and transformation, the increasing demands for the cultural work of art, the loose religious environment and the expanding international market. The Art Casting Technical Committee of China Foundry Association has been established for 10 years. Almost 90 art casting enterprises joined in the organization, not including nearly thousand enterprises of foreign capital and massive domestic workshop type. It is estimated that the scale and the output of art castings in mainland China have situated the world front row.

  10. Strip casting apparatus and method

    Science.gov (United States)

    Williams, R.S.; Baker, D.F.

    1988-09-20

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip. 6 figs.

  11. 3D FEM Geometry and Material Flow Optimization of Porthole-Die Extrusion

    International Nuclear Information System (INIS)

    Ceretti, Elisabetta; Mazzoni, Luca; Giardini, Claudio

    2007-01-01

    The aim of this work is to design and to improve the geometry of a porthole-die for the production of aluminum components by means of 3D FEM simulations. In fact, the use of finite element models will allow to investigate the effects of the die geometry (webs, extrusion cavity) on the material flow and on the stresses acting on the die so to reduce the die wear and to improve the tool life. The software used to perform the simulations was a commercial FEM code, Deform 3D. The technological data introduced in the FE model have been furnished by METRA S.p.A. Company, partner in this research. The results obtained have been considered valid and helpful by the Company for building a new optimized extrusion porthole-die

  12. Dual-Extrusion 3D Printing of Anatomical Models for Education

    Science.gov (United States)

    Smith, Michelle L.; Jones, James F. X.

    2018-01-01

    Two material 3D printing is becoming increasingly popular, inexpensive and accessible. In this paper, freely available printable files and dual extrusion fused deposition modelling were combined to create a number of functional anatomical models. To represent muscle and bone FilaFlex[superscript 3D] flexible filament and polylactic acid (PLA)…

  13. Delamination wear mechanism in gray cast irons

    International Nuclear Information System (INIS)

    Salehi, M.

    2000-01-01

    An investigation of the friction and sliding wear of gray cast iron against chromium plated cast irons was carried out on a newly constructed reciprocating friction and wear tester. The tests were the first to be done on the test rig under dry conditions and at the speed of 170 cm/min, and variable loads of 20-260 N for a duration of 15 min. to 3 hours. The gray cast iron surfaces worn by a process of plastic deformation at the subsurface, crack nucleation, and crack growth leading to formation of plate like debris and therefore the delamination theory applies. No evidence of adhesion was observed. This could be due to formation of oxides on the wear surface which prevent adhesion. channel type chromium plating ''picked'' up cast iron from the counter-body surfaces by mechanically trapping cast iron debris on and within the cracks. The removal of the plated chromium left a pitted surface on the cast iron

  14. Study to elucidate formation pathways of selected roast-smelling odorants upon extrusion cooking.

    Science.gov (United States)

    Davidek, Tomas; Festring, Daniel; Dufossé, Thierry; Novotny, Ondrej; Blank, Imre

    2013-10-30

    The formation pathways of the N-containing roast-smelling compounds 2-acetyl-1-pyrroline, 2-acetyl-1(or 3),4,5,6-tetrahydropyridine, and their structural analogues 2-propionyl-1-pyrroline and 2-propionyl-1(or 3),4,5,6-tetrahydropyridine were studied upon extrusion cooking using the CAMOLA approach. The samples were produced under moderate extrusion conditions (135 °C, 20% moisture, 400 rpm) employing a rice-based model recipe enriched with flavor precursors ([U-(13)C6]-D-glucose, D-glucose, glycine, L-proline, and L-ornithine). The obtained data indicate that the formation of these compounds upon extrusion follows pathways similar to those reported for nonsheared model systems containing D-glucose and L-proline. 2-Acetyl-1-pyrroline is formed (i) by acylation of 1-pyrroline via C2 sugar fragments (major pathway) and (ii) via ring-opening of 1-pyrroline incorporating C3 sugar fragments (minor pathway), whereas 2-propionyl-1-pyrroline incorporates exclusively C3 sugar fragments. 2-Acetyl-1(or 3),4,5,6-tetrahydropyridine and the corresponding propionyl analogue incorporate C3 and C4 sugar fragments, respectively. In addition, it has been shown that the formation of 2-acetyl-1-pyrroline in low-moisture systems depends on the pH value of the reaction mixture.

  15. Changes in Blow-Off Velocity Observed in Two Explosives at the Threshold for Sustained Ignition Using the Modified Gap Test

    Science.gov (United States)

    Lee, R. J.; Forbes, J. W.; Tasker, D. G.; Orme, R. S.

    2009-12-01

    The Modified Gap Test was used to quantify different levels of partial reaction for various input stresses. This test configuration has been historically useful in highlighting thresholds for first reaction, sustained ignition, and detonation. Two different HMX based compositions were studied; a cast-cured composition with 87% HMX and a pressed composition with 92% HMX. Each explosive was prepared from large industrially produced batches consisting of different unreactive polymeric binder systems. Short samples (50.8 mm in diameter and 12.7 mm thick) were shock loaded using the standard large-scale gap test donor system. Product-cloud blow-off velocities at the opposite end of the sample were measured using a high-speed digital-camera. Velocity versus input pres sure plots provided changes in reactivity that had developed by the 12.7 mm run distance. Results appear consistent for the lower input stresses. In contrast, the results varied widely in a range of input stresses around the transition to detonation in both explosives. These results indicate that both explosives are subject to large variation in blow-off velocity in a range of input stresses near the threshold for prompt detonation. This is explained by localized variations of HMX particle size and density in industrially prepared samples. Approved for public release, Distribution unlimited, IHDIV Log No. 09-108.

  16. Effects of raw material extrusion and steam conditioning on feed pellet quality and nutrient digestibility of growing meat rabbits.

    Science.gov (United States)

    Liao, Kuoyao; Cai, Jingyi; Shi, Zhujun; Tian, Gang; Yan, Dong; Chen, Delin

    2017-06-01

    This study was conducted to investigate the effects of raw material extrusion and steam conditioning on feed pellet quality and nutrient digestibility of growing meat rabbits, in order to determine appropriate rabbit feed processing methods and processing parameters. In Exp. 1, an orthogonal design was adopted. Barrel temperature, material moisture content and feed rate were selected as test factors, and acid detergent fiber (ADF) content was selected as an evaluation index to research the optimum extrusion parameters. In Exp. 2, a two-factor design was adopted. Four kinds of rabbit feeds were processed and raw material extrusion adopted optimum extrusion parameters of Exp. 1. A total of 40 healthy and 42-day-old rabbits with similar weight were used in a randomized design, which consisted of 4 groups and 10 replicates in each group (1 rabbits in each replicate). The adaptation period lasted for 7 d, and the digestion trial lasted for 4 d. The results showed as follows: 1) ADF was significantly affected by barrel temperature ( P  digestibility of dry matter and total energy ( P  digestibility of crude fiber (CF), ADF and NDF ( P  digestibility of rabbit feed. Thus, using extrusion and steam conditioning technology at the same time in the weaning rabbits feed processing can improve the pellet quality and nutrient apparent digestibility of rabbit feed.

  17. Characterization of Al–Li 2099 extrusions and the influence of fiber texture on the anisotropy of static mechanical properties

    International Nuclear Information System (INIS)

    Bois-Brochu, Alexandre; Blais, Carl; Goma, Franck Armel Tchitembo; Larouche, Daniel; Boselli, Julien; Brochu, Mathieu

    2014-01-01

    The development of aluminum–lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al–Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A decrease of tensile properties was observed from the longitudinal direction to the transverse direction with a minimum in the 45° direction, the magnitude of which depends on the location in the extrusions. The 〈111〉 fiber texture is prominent in most locations of the extrusion with a smaller intensity of the 〈100〉 component. Rolling textures were observed in two locations of the ISP that have a larger cross sectional aspect ratio. Variations of strength and anisotropy as a function of location in the extrusion correlate well with the intensity of the 〈111〉 fiber texture. On the other hand, our findings show an absence of correlation between the Taylor factor and the anisotropy. These results suggest that strength anisotropy may be controlled by the volume fraction of T 1 precipitates that could itself be related to the intensity of the 〈111〉 fiber texture

  18. Characterization of Al–Li 2099 extrusions and the influence of fiber texture on the anisotropy of static mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Bois-Brochu, Alexandre, E-mail: Alexandre.Bois-Brochu.1@ulaval.ca [Department of Mining and Metallurgy, Adrien-Pouliot Building, Université Laval, 1065 Rue de la medicine, Québec, Québec G1V 0A6 (Canada); Blais, Carl, E-mail: Carl.Blais@gmn.ulaval.ca [Department of Mining and Metallurgy, Adrien-Pouliot Building, Université Laval, 1065 Rue de la medicine, Québec, Québec G1V 0A6 (Canada); Goma, Franck Armel Tchitembo, E-mail: Franck-Armel.Tchitembo-Goma.1@ulaval.ca [Department of Mining and Metallurgy, Adrien-Pouliot Building, Université Laval, 1065 Rue de la medicine, Québec, Québec G1V 0A6 (Canada); Larouche, Daniel, E-mail: Daniel.Larouche@gmn.ulaval.ca [Department of Mining and Metallurgy, Adrien-Pouliot Building, Université Laval, 1065 Rue de la medicine, Québec, Québec G1V 0A6 (Canada); Boselli, Julien, E-mail: Julien.Boselli@alcoa.com [Alcoa Technical Center, Alcoa, PA 15069 (United States); Brochu, Mathieu, E-mail: Mathieu.Brochu@mcgill.ca [Department of Mining and Materials Engineering, Wong Building, McGill University, 3610 University Street, Montréal, Québec H3A 2B2 (Canada)

    2014-03-01

    The development of aluminum–lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al–Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A decrease of tensile properties was observed from the longitudinal direction to the transverse direction with a minimum in the 45° direction, the magnitude of which depends on the location in the extrusions. The 〈111〉 fiber texture is prominent in most locations of the extrusion with a smaller intensity of the 〈100〉 component. Rolling textures were observed in two locations of the ISP that have a larger cross sectional aspect ratio. Variations of strength and anisotropy as a function of location in the extrusion correlate well with the intensity of the 〈111〉 fiber texture. On the other hand, our findings show an absence of correlation between the Taylor factor and the anisotropy. These results suggest that strength anisotropy may be controlled by the volume fraction of T{sub 1} precipitates that could itself be related to the intensity of the 〈111〉 fiber texture.

  19. Effect of flask vibration time on casting integrity, Surface Penetration and Coating Inclusion in lost foam casting of Al-Si Alloy

    International Nuclear Information System (INIS)

    Karimian, Majid; Idris, M. H.; Ourdjini, A.; Muthu, Kali

    2011-01-01

    The paper presents the result of an experimental investigation conducted on medium aluminum silicon alloy casting- LM6, using no-vacuum assisted lost foam casting process. The study is directed for establishing the relationship between the flask vibrations times developed for molded sample on the casting integrity, surface penetration and coating inclusion defects of the casting. Four different flask vibration times namely 180, 120, 90 and 60 sec. were investigated. The casting integrity was investigated in terms of fulfilling in all portions and edges. The surface penetration was measured using optical microscope whilst image analyzer was used to quantify the percentage of coating inclusion in the casting. The results show that vibration time has significant influence on the fulfilling as well as the internal integrity of the lost foam casting. It was found that the lower vibration time produced comparatively sound casing.

  20. A comparison between the dimensions of positive transtibial residual limb molds prepared by air pressure casting and weight-bearing casting methods.

    Science.gov (United States)

    Hajiaghaei, Behnam; Ebrahimi, Ismail; Kamyab, Mojtaba; Saeedi, Hassan; Jalali, Maryam

    2016-01-01

    Creating a socket with proper fit is an important factor to ensure the comfort and control of prosthetic devices. Several techniques are commonly used to cast transtibial stumps but their effect on stump shape deformation is not well understood. This study compares the dimensions, circumferences and volumes of the positive casts and also the socket comfort between two casting methods. Our hypothesis was that the casts prepared by air pressure method have less volume and are more comfortable than those prepared by weight bearing method. Fifteen transtibial unilateral amputees participated in the study. Two weight bearing and air pressure casting methods were utilized for their residual limbs. The diameters and circumferences of various areas of the residual limbs and positive casts were compared. The volumes of two types of casts were measured by a volumeter and compared. Visual Analogue Scale (VAS) was used to measure the sockets fit comfort. Circumferences at 10 and 15 cm below the patella on the casts were significantly smaller in air pressure casting method compared to the weight bearing method (p=0.00 and 0.01 respectively). The volume of the cast in air pressure method was lower than that of the weight bearing method (p=0.006). The amputees found the fit of the sockets prepared by air pressure method more comfortable than the weight bearing sockets (p=0.015). The air pressure casting reduced the circumferences of the distal portion of residual limbs which has more soft tissue and because of its snug fit it provided more comfort for amputees, according to the VAS measurements.