Sample records for extrusion cast explosive

  1. Melt Cast High Explosives

    Directory of Open Access Journals (Sweden)

    Stanisław Cudziło


    Full Text Available [b]Abstract[/b]. This paper reviews the current state and future developments of melt-cast high explosives. First the compositions, properties and methods of preparation of trinitrotoluene based (TNT conventional mixtures with aluminum, hexogen (RDX or octogen (HMX are described. In the newer, less sensitive explosive formulations, TNT is replaced with dinitroanisole (DNANDNANDNAN and nitrotriazolone (NTONTONTO, nitroguanidine (NG or ammonium perchlorate (AP are the replacement for RDRDX and HMX. Plasticized wax or polymer-based binder systems for melt castable explosives are also included. Hydroxyl terminated polybutadiene (HPTB is the binder of choice, but polyethylene glycol, and polycaprolactone with energetic plasticizers are also used. The most advanced melt-cast explosives are compositions containing energetic thermoplastic elastomers and novel highly energetic compounds (including nitrogen rich molecules in whose particles are nanosized and practically defect-less.[b]Keywords[/b]: melt-cast explosives, detonation parameters

  2. High Speed D.C. Casting of AA-6063 Extrusion Ingot (United States)

    Nawata, S.; Kubota, M.; Yokota, K.

    The purpose of this project is to develop the technique of high speed D.C. casting of aluminium extrusion billets. The project is aimed at improving the productivity of billet casting with respect to the large demand for extruded materials and anticipated increase in labour expenses.

  3. Influence of macromolecular architecture on necking in polymer extrusion film casting process

    Energy Technology Data Exchange (ETDEWEB)

    Pol, Harshawardhan; Banik, Sourya; Azad, Lal Busher; Doshi, Pankaj; Lele, Ashish [CSIR-National Chemical Laboratory, Pune, Maharashtra (India); Thete, Sumeet [Purdue University, West Lafayette, Indiana (United States)


    Extrusion film casting (EFC) is an important polymer processing technique that is used to produce several thousand tons of polymer films/coatings on an industrial scale. In this research, we are interested in understanding quantitatively how macromolecular chain architecture (for example long chain branching (LCB) or molecular weight distribution (MWD or PDI)) influences the necking and thickness distribution of extrusion cast films. We have used different polymer resins of linear and branched molecular architecture to produce extrusion cast films under controlled experimental conditions. The necking profiles of the films were imaged and the velocity profiles during EFC were monitored using particle tracking velocimetry (PTV) technique. Additionally, the temperature profiles were captured using an IR thermography and thickness profiles were calculated. The experimental results are compared with predictions of one-dimensional flow model of Silagy et al{sup 1} wherein the polymer resin rheology is modeled using molecular constitutive equations such as the Rolie-Poly (RP) and extended Pom Pom (XPP). We demonstrate that the 1-D flow model containing the molecular constitutive equations provides new insights into the role of macromolecular chain architecture on film necking.{sup 1}D. Silagy, Y. Demay, and J-F. Agassant, Polym. Eng. Sci., 36, 2614 (1996)

  4. Polymer melt rheology and flow simulations applied to cast film extrusion die design: An industrial perspective (United States)

    Catherine, Olivier


    This article is an overview of the techniques used today in the area of rheology and flow simulation, on the industrial level, for cast film extrusion die design. This industry has made significant progress over the past three decades and die and feedblock design and optimization certainly have been instrumental in the overall improvement. Dies and coextrusion feedblocks are a critical aspect of the process due to the layering and forming function, which drive the final product economics and properties. Polymer melt rheology is a key aspect to consider when optimizing the flow patterns in the extrusion equipment. Not only is rheology critical for the flow channel design when aiming at obtaining a uniform flow distribution at the die exit, but also it is playing a major role in the thermal aspect of the flow due to the strong mechanical and thermal coupling. This coupling comes, on one hand, from the occurrence of viscous dissipation in the flow and on the other hand from the significant temperature dependency of melt viscosity. Viscous dissipation is due to relatively high melt viscosities and strain rates, especially with today's processes which involve formidable extrusion speeds. The third aspect discussed in this paper is the complexity of residence time distribution in modern flow channels, which is evaluated with advanced three-dimensional flow simulation and particle tracking.

  5. Modeling of Cooling and Solidification of TNT based Cast High Explosive Charges

    Directory of Open Access Journals (Sweden)

    A. Srinivas Kumar


    Full Text Available Cast trinitrotoluene (TNT based high explosive charges suffer from different defects such as cracks, voids, etc. One of the quality control measures is to cool the castings gradually, so that the entire charge solidifies without a large temperature gradient from core to the periphery of the cast charge. The fact that the solidification of high explosive casting starts from the periphery (cooler side and travels towards the center enables us to predict the solidification profile of TNT based explosive castings. Growth of solidification thickness and cooling temperature profiles of TNT based cast high explosive charges are predicted as functions of time and space using unsteady state heat transfer principles, associated with heat balance at solid to liquid interface as a moving boundary of solidification. This will enable adoption of proper quality control during solidification of the molten TNT to eliminate inherent drawbacks of cast high explosive charges. The solidification profiles of TNT based cast charges under controlled and natural conditions are predicted and the model is validated against 145 mm diameter TNT cast charge which is found to be in broad agreement with experiments.Defence Science Journal, Vol. 64, No. 4, July 2014, pp.339-343, DOI:

  6. Hot melt extrusion: An industrially feasible approach for casting orodispersible film

    Directory of Open Access Journals (Sweden)

    Rushiraj Jani


    Full Text Available Over the recent few decades, many groups of formulation scientists are concentrating on rapid release dosage forms in oral cavity. Among all fast release dosage forms, orodispersible films are successful to attract pharmaceutical industry due to ease of formulation and extension patent life. Films are popular in patients too because of quick onset and user friendliness of dosage form. From the beginning, solvent casting has been selected as method of choice for manufacturing of orodispersible films. Solvent casting has been proved as a benchmark technology because of ease in product development, process optimization, process validation and technology transfer to production scale despite of some drawbacks like more number of unit operations involved and consumption of large quantity of solvents with controlled limits of organic volatile impurities in final formulation. The application of hot-melt extrusion (HME in the pharmaceutical industry is consecutively increasing due to its proven innumerable advantages like solvent free continuous process with fewer unit operations and better content uniformity. Very few development activities has been initiated in the field of hot melt extruded orodispersible films so far. This extensive review covers detailed discussion of heavy duty industrial extruders, selection of downstream equipments, selection of excipients, common problems found in formulations and their remedies. Successive part of review addresses identification of critical quality attributes, quality target profile of product, criticality in selection of process parameters and material for substantial simulation in laboratory scale and production for successful technology transfer.

  7. The effusive-explosive transitions at Rokatenda 2012-2013: unloading by extrusion of degassed magma with lateral gas flow (United States)

    Primulyana, Sofyan; Bani, Philipson; Harris, Andrew


    Between October 2012 and August 2013, Rokatenda, one of the most poorly understood volcanoes in Indonesia, entered a phase of intense eruptive activity which involved extrusion of viscous lava, gas discharge and explosive activity. During the 10-month-long eruption, a lava volume of 2-5 × 106 m3 was extruded at mean output rate of 0.3 m3 s-1, with 2 to 3-month-long high extrusion rate phases being terminated by explosive events. Extrusion built a lava dome attaining a maximum height of ˜80 m above the crater rim, with a basal width of about 250 m. The composition of the 2012-2013 lava dome is comparable to that of the 1980 lava dome, both being andesite-trachydacite. Mineralogically, the 2012-2013 lava dome is mainly composed of plagioclase, pyroxene and an undetermined opaque mineral. Halogens released during eruption are consistent with the extrusion being fed, at least in the first eruption phase, by a degassed magma. This resulted in the formation of a dense, viscous plug in the conduit that led to a lateral gas flow, with gasses escaping around the plug to form multiple craters surrounding the dome. During the course of the eruptive activity, degassed magma was progressively forced out of the vent to unload deeper magma and force the system into an explosive phase. Such a scenario has occurred in the past at Rokatenda and is likely to be repeated in the future and creates an activity pattern that may be used to characterize such systems.

  8. Physicochemical and Microstructural Characterization of Corn Starch Edible Films Obtained by a Combination of Extrusion Technology and Casting Technique. (United States)

    Fitch-Vargas, Perla Rosa; Aguilar-Palazuelos, Ernesto; de Jesús Zazueta-Morales, José; Vega-García, Misael Odín; Valdez-Morales, Jesús Enrique; Martínez-Bustos, Fernando; Jacobo-Valenzuela, Noelia


    Starch edible films (EFs) have been widely studied due to their potential in food preservation; however, their application is limited because of their poor mechanical and barrier properties. Because of that, the aim of this work was to use the extrusion technology (Ex T) as a pretreatment of casting technique to change the starch structure in order to obtain EFs with improved physicochemical properties. To this, corn starch and a mixture of plasticizers (sorbitol and glycerol, in different ratios) were processed in a twin screw extruder to generate the starch modification and subsequently casting technique was used for EFs formation. The best conditions of the Ex T and plasticizers concentration were obtained using response surface methodology. All the response variables evaluated, were affected significatively by the Plasticizers Ratio (Sorbitol:Glycerol) (PR (S:G)) and Extrusion Temperature (ET), while the Screw Speed (SS) did not show significant effect on any of these variables. The optimization study showed that the appropriate conditions to obtain EFs with the best mechanical and barrier properties were ET = 89 °C, SS = 66 rpm and PR (S:G) = 79.7:20.3. Once the best conditions were obtained, the optimal treatment was characterized according to its microstructural properties (X-ray diffraction, Scanning Electron Microscopy and Atomic Force Microscopy) to determine the damage caused in the starch during Ex T and casting technique. In conclusion, with the combination of Ex T and casting technique were obtained EFs with greater breaking strength and deformation, as well as lower water vapor permeability than those reported in the literature. © 2016 Institute of Food Technologists®

  9. Hot Extrusion Process Effect on Mechanical Behavior of Stir Cast Al Based Composites Reinforced with Mechanically Milled B4C Nanoparticles

    Institute of Scientific and Technical Information of China (English)

    A. Alizadeh1; E. Taheri-Nassaj; M. Hajizamani


    In this study, aluminum alloy (Al-2 wt% Cu) matrix composites reinforced with 1, 2 and 4 wt% boron carbide nanoparticles fabricated through mechanical milling with average size of 100 nm were fabricated via stir casting method at 850℃. Cast ingots of the matrix alloy and the composites were extruded at 500℃ at an extrusion ratio of 10:1 to investigate the effects of hot extrusion on the mechanical properties of the composites. The microstructures of the as-cast and the extruded composites were investigated by scanning electron microscopy (SEM). Density measurement, hardness and tensile tests were carried out to identify the mechanical properties of the composites. The extruded samples revealed a more uniform distribution of B4C nanoparticles. Also, the extruded samples had strength and ductility values superior to those of the as-cast counterparts. In the as-cast and the extruded samples, with increasing amount of B4C nanoparticles, yield strength and tensile strength increased but elongation to fracture decreased.

  10. Investigation on the effect of titanium (Ti) addition to the Mg- AZ31 alloy in the as cast and after extrusion conditions on its metallurgical and mechanical characteristics (United States)

    Zaid, Adnan I. O.; Raghad; Hememat, S.


    Magnesium-aluminum alloys are versatile materials which are used in manufacturing a number of engineering and industrial parts in the automobile and aircraft industries due to their strength - to -weight -ratios. Against these preferable characteristics, magnesium is difficult to deform at room temperature; therefore it is alloyed with other elements mainly aluminum and zinc to add some required properties particularly to achieve high strength -to- weight ratio. Grain refinement is an important technology to improve the mechanical propertiesand the microstructure uniformity of the alloys. Most of the published work on grain refinement was directed toward grain refining aluminum and zinc alloys; however, the effect of the addition of rare earth material on the grain size or the mechanical behavior of Mg alloys is rare. In this paper the effect of Ti addition on the grain size, mechanical behavior, ductility, extrusion force and energy, of Mg-AZ31 alloy both in the as cast condition and after direct extrusion is investigated.

  11. Antimicrobial Activity of Nisin and Natamycin Incorporated Sodium Caseinate Extrusion-Blown Films: A Comparative Study with Heat-Pressed/Solution Cast Films. (United States)

    Colak, Basak Yilin; Peynichou, Pierre; Galland, Sophie; Oulahal, Nadia; Prochazka, Frédéric; Degraeve, Pascal


    Antimicrobial edible films based on sodium caseinate, glycerol, and 2 food preservatives (nisin or natamycin) were prepared by classical thermomechanical processes. Food preservatives were compounded (at 65 °C for 2.5 min) with sodium caseinate in a twin-screw extruder. Anti-Listeria activity assays revealed a partial inactivation of nisin following compounding. Thermoplastic pellets containing food preservatives were then used to manufacture films either by blown-film extrusion process or by heat-press. After 24 h of incubation on agar plates, the diameters of K. rhizophila growth inhibition zones around nisin-incorporated films prepared by solution casting (control), extrusion blowing or heat pressing at 80 °C for 7 min of nisin-containing pellets were 15.5 ± 0.9, 9.8 ± 0.2, and 8.6 ± 1.0 mm, respectively. Since heat-pressing for 7 min at 80 °C of nisin-incorporated pellets did not further inactivate nisin, this indicates that nisin inactivation during extrusion-blowing was limited. Moreover, the lower diameter of the K. rhizophila growth inhibition zone around films prepared with nisin-containing pellets compared to that observed around films directly prepared by solution casting confirms that nisin inactivation mainly occurred during the compounding step. Natamycin-containing thermoplastic films inhibited Aspergillus niger growth; however, by contrast with nisin-containing films, heat-pressed films had higher inhibition zone diameters than blown films, therefore suggesting a partial inactivation of natamycin during extrusion-blowing.

  12. Analysis on the Wearability of ZA13 Casting Tubes and Liquid Extrusion%锌基合金ZA13铸造管和液态挤压管的耐磨性分析

    Institute of Scientific and Technical Information of China (English)



    本文阐述锌基合金 ZA13的铸造管和液态挤压管工艺,使用显微镜给出两种管件金相显微组织图片,应用 M200磨损机分别检测两种管件磨损量,从显微组织和磨损数据分析两种工艺导致金相组织和耐磨性差异的原因,提出液体挤压管比铸造管具有更好耐磨性的结论。%This paper elaborates on casting technology and liquid extrusion technology of ZA13 ( ZnAL13-2 ) tubes , analyses the tube microstructure and carries out the wearing tests . It is identified that the wearability of liquid extrusion tubes is more than that of casting tubes based on the comparison of the casting tube and liquid extrusion tube of ZA13 .

  13. Cook-Off Studies on the General Purpose Cast Explosives PBXC-116 and PBXC-117 (United States)


    therniogravimietric analyses and] differential scanning calor ~ri0etr determinations, were included inl tlat preliminary report. These explosives dcmonstrafed ipood...of the thermocouples show flame temperatures. The firing officer reported that flame covered the pit at 40 seco .... .. me thermocouples 16 through 19

  14. Transmission and Reflection Terahertz Spectroscopy of Insensitive Melt-Cast High-Explosive Materials (United States)

    Palka, Norbert; Szala, Mateusz


    Currently, artillery shells and grenades that are introduced into the market are based on melt-castable insensitive high explosives (IHEs), which do not explode while they run a risk of impact, heat or shrapnel. Particles of explosives (such as hexogen, nitroguanidine and nitrotriazolone) are suspended in different proportions in a matrix of 2.4-dinitroanisole. In this paper, we investigated samples of commonly used IHEs: PAX-41, IMX-104 and IMX-101, whose internal structures were determined by a scanning electron microscope. Terahertz time domain spectroscopy was applied in both transmission and reflection configurations. At first, the complex refraction indices of four pure constituents creating IHEs were determined and became the basis of further calculations. Next, the experimentally determined transmission and reflection spectra of IHEs and pure constituents were compared with theoretical considerations. The influence of the grain size of constituent material and scattering on the reflection spectra was analysed, and good agreement between the experimental and theoretical data was achieved.

  15. Safety Analysis of Melt-Cast Technology for DNAN Explosive%DNAN炸药熔铸工艺安全性分析

    Institute of Scientific and Technical Information of China (English)

    王红星; 王浩; 蒋芳芳; 赵凯; 徐申


    In order to ensure safety in melt-cast process for the DNAN explosive, emphasize safety analysis from the explosive properties, the melt-cast technological procedure, the thermal safety of DNAN explosive was studied by cook-off test, the delay time of thermal explosion in different temperature was obtained. The results show that DNAN under the ambient temperature of 220℃ was non-flammabled, DNAN was semi-burned under the ambient temperature of 230℃, when the temperature reaches above 240℃, thermal decomposition reaction of DNAN occurs. The delay of thermal explosion was obtained from theoretical calculation at 100℃, results show that the DNAN explosive melt-cast technological is safe and reliable.%为确保新型载体炸药DNAN熔铸装药过程的安全性,着重从炸药的基本特性和装药工艺流程等方面对熔铸装药工艺进行安全分析,并采用自行设计的一种烤燃试验装置,对DNAN的热安全性进行试验研究,得到其在不同温度下的热爆炸延滞期。结果表明:DNAN在220℃环境温度下,放置48 h没有发生反应;230℃发生不完全燃烧;当温度达到240℃以上时发生热分解反应;理论计算DNAN在通常的熔药温度(100℃)下的热爆炸延滞期,表明DNAN的装药工艺安全可靠。

  16. DNAN基熔铸炸药工艺特性%Technical Characteristics of DNAN-Based Melt-Casting Explosives

    Institute of Scientific and Technical Information of China (English)

    牛国涛; 金大勇; 罗一鸣; 曹少庭; 王亲会


    DNAN 具有良好的低易损性能,为了更好地了解其在混合炸药应用中的优缺点,从而在其配方设计中打下良好的基础,对其工艺性能进行了研究。利用扫描电镜从微观结晶上和利用CT扫描等从宏观上对DNAN和TNT的熔铸工艺特性进行了对比分析。结果表明:在相同工艺条件下,DNAN的体积收缩比TNT更大,结晶过程中更容易形成缺陷;在混合炸药中,DNAN基炸药中加入固相时容易结团,凝固过程中更容易分层,这是由DNAN炸药本身的性质决定的,但通过加入助剂和改善工艺条件可以使DNAN具有良好的工艺和能量适应性,从而更好地应用于熔铸炸药中。%The good low-vulnerability had found in DNAN, the exploration for the technical characteristics of DNAN was conducted in order to better understand the merits and flaws of insensitive DNAN and apply it in the composite explosive formulations. The technical characteristics for DNAN and TNT was conducted by SEM from microcosmic crystallization and by CT and so on from macroscopic. The results showed that in the same processing condition, the bulk shrinkage of DNAN was bigger than that of TNT, and the flaws easily came into being in the process of crystallization. DNAN-based explosives, in which the solid components were easy to agglomerate in mixing resulted in delaminating, which were due to characteristics itself and were improved by incorporating aids and adjusting process parameters to make DNAN flexible, which made DNAN better apply to melt-casting explosives.

  17. GRAPHITE EXTRUSIONS (United States)

    Benziger, T.M.


    A new lubricant for graphite extrusion is described. In the past, graphite extrusion mixtures have bcen composed of coke or carbon black, together with a carbonaceous binder such as coal tar pitch, and a lubricant such as petrolatum or a colloidal suspension of graphite in glycerin or oil. Sinee sueh a lubricant is not soluble in, or compatible with the biiider liquid, such mixtures were difficult to extrude, and thc formed pieees lacked strength. This patent teaches tbe use of fatty acids as graphite extrusion lubricants and definite improvemcnts are realized thereby since the fatty acids are soluble in the binder liquid.

  18. Elaboration de membranes pour piles a combustible par extrusion


    Chabert, France


    The aim of these studies was to process membranes by extrusion to be used in fuel cells. The functional polymers used are generally processed by polluting techniques like casting-evaporation, which are not easily transposable on industrial scale. Extrusion is a widely used shaping operation in the polymer processing industry. However, extrusion had not been used until now for arylsulfonic ionic polymers. In order to avoid any risk of degradation of the polymer during extrusion, it was necessa...

  19. Hot Extrusion of Aluminum Chips (United States)

    Tekkaya, A. Erman; Güley, Volkan; Haase, Matthias; Jäger, Andreas

    The process of hot extrusion is a promising approach for the direct recycling of aluminum machining chips to aluminum profiles. The presented technology is capable of saving energy, as remelting of aluminum chips can be avoided. Depending on the deformation route and process parameters, the chip-based aluminum extradates showed mechanical properties comparable or superior to cast aluminum billets extruded under the same conditions. Using different metal flow schemes utilizing different extrusion dies the mechanical properties of the profiles extruded from chips can be improved. The energy absorption capacity of the profiles the rectangular hollow profiles extruded from chips and as-cast billets were analyzed using the drop hammer test set-up. The formability of the profiles extruded from chips and as-cast material were compared using tube bending tests in a three-roller-bending machine.

  20. Food extrusion. (United States)

    Harper, J M


    Extrusion processing has become an important food process in the manufacture of pasta, ready-to-eat cereals, snacks, pet foods, and textured vegetable protein (TVP). An extruder consists of tightly fitting screw rotating within a stationary barrel. Preground and conditioned ingredients enter the screw where they are conveyed, mixed, and heated by a variety of processes. The product exits the extruder through a die where it usually puffs and changes texture from the release of steam and normal forces. Mathematical models for extruder flow and torque have been found useful in describing exclusion operations. Scale-up can be facilitated by the application of these models. A variety of food extruder designs have developed. The differences and similarity of design are discussed. Pertinent literature on the extrusion of cereal/snack products, full-fat soy, TVP, pet foods (dry and semi-moist), pasta, and beverage or other food bases are discussed. In many of these applications, the extruder is a high temperature, short time process which minimizes losses in vitamins and amino acids. Color, flavor, and product shape and texture are also affected by the extrusion process. Extrusion has been widely applied in the production of nutritious foods. Emphasis is placed on the use of extrusion to denature antinutritional factors and the improvement of protein quality and digestibility.

  1. 螺杆挤压连续汽爆装置预处理秸秆试验研究%The Experiment of Pretreated Corn Straw by the Device Screw Extrusion and Continuous Steam Explosion

    Institute of Scientific and Technical Information of China (English)

    陈杰; 张秋翔; 蔡纪宁; 李双喜; 冯坤


    以玉米秸秆为原料,用螺杆挤压连续汽爆装置进行9组试验,考察了浸渍条件、温度和停留时间对汽爆物组分含量的影响。试验结果表明:从半纤维素水解程度以及汽爆物pH,考察不同浸渍条件的浸渍效果排序为预浸渍〉预喷淋浸渍〉直接喷淋;采用螺杆挤压连续汽爆装置处理玉米秸秆,在直接喷淋3%稀H2SO。溶液、温度170℃、停留时间25min的预处理条件下,半纤维素水解成戊糖的效果最好,戊糖得率最高为7.75%。%Corn straw was used in nine group experiment by the device of screw extrusion and continuous steam explosion. The effects of pretreatment previous immersion, temperature and time were analyzed. Study the effects of different impregnation conditions from the degree of hydrolysis of hemicellulose and steam ordnance pH. The order of the effect of impregnation was: Pre-impregnation superior to pre-spray impregnation to direct spray. Using the device of screw extrusion and continuous steam explosion treated corn straw, the best pretreatment condition is spray 3% H2SO4, temperature 170℃ and time 25 min. In this pretreatment condition, the hydrolysis ofhemicellulose was strong, and the component ofpentaglucose was 7.75%.

  2. Extrusion of ECC-Material

    DEFF Research Database (Denmark)

    Stang, Henrik; Li, Victor C.


    in recent years at Department of Civil and Envirionmetal Engineering, University of Michigan. These materials have been developed with the special aim of producing high performance , strain hardening materials with low volume concentrations of short fibers in a cementitious material.ECC material spcimens...... have until now been produced by traditional casting processes. In the present paper results from a recent collaborative reserach project are documented - demonstrating that ECC materials can be extruded in the process referred to above.......An extrusion process especially designed for extrusion of pipes made from fiber reinforced cementitious materials has been developed at Department of Structural Engineering and Materials at the Technical University of DenmarkEngineered Cementitious Composite (ECC) materials have been developed...

  3. RX-08-HD, a low-viscosity, injection-moldable explosive for filling tortuous paths

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, D.M.; Jessop, E.S.; Swansiger, R.W.


    Cast cure, extrusion cast, and paste extrudable explosives have not been designed for transferring through long tortuous paths or into fine three dimensional shapes. To allow the crystalline explosive to flow a lubricating fluid is required. The energetic liquid ethane trinitrate (TMETN) was used as the lubricant to maximize the explosive energy. TMETN is a liquid nitrate ester which requires stabilization with conventional free radical stabilizers such as 2- nitrodiphenylamine, methyl-nitroanaline, or ethyl centrylite. Since these injection moldable explosives are expected to cure in place, a polyesterurethane binder based on polymeric isocyanate of hexamethylene diisocyanate and polycaprolactone polyols is dissolved in TMETN. The solubility of the polymer precursors in TMETN also reduces the energetic liquids sensitivity. The latent cure catalyst Dabco T-131 was used to minimize shrinkage associated with thermal expansion, reduce cost associated with oven cures, to give 4-6 hour potlife and overnight cure to handling strength. The product RX-08-HD is a new, low-viscosity, injection moldable explosive that can be extruded into complex, void-free shapes. Combined with appropriate design and other aspects of weaponization, RX-08-HD has produced outstanding results.

  4. Simulation for Solidification of Melt-Cast Explosives Based on Matlab%基于Matlab的熔注炸药凝固过程模拟

    Institute of Scientific and Technical Information of China (English)



    Most of the solidification simulation study focused on numerical model algorithm, it can not realize real time display. According to the analysis of the characteristics for the solidification process of the melt-cast explosive, the main task is to establish the thermodynamic model by using the combination of experimentation and theoretical analysis from the micro thermodynamics point. Based on the Matlab interface development process, carry out numerical analysis of solidification interface, the characteristic equations at any time are obtained. The simulation and the test curves are both four degree polynomial through the experimentation verification for the formation and the growth law of the solidification interface. The simulation results are consistent with the test, achieving the display of the real-time simulation system of the solidification.%  针对目前对凝固模拟的研究多局限于数值模型的算法上,距实时显示尚有一定差距的问题,通过分析熔注炸药凝固工艺特点,结合热力学理论,建立熔注炸药凝固过程热力学模型。基于Matlab界面开发程序,对凝固界面进行数值分析,得到任意时刻装药凝固界面特性方程。通过对逐层凝固过程模拟界面的形成、生长规律进行试验验证。验证结果表明:模拟曲线与试验曲线均近似符合4次多项式形式,模拟结果与测试结果一致,能实现凝固过程的实时模拟。

  5. 76 FR 30650 - Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order (United States)


    ... products produced by a method of casting. Cast aluminum products are properly identified by four digits... following Aluminum Association designations are representative of aluminum alloys for casting: 208.0, 295.0... International Trade Administration Aluminum Extrusions from the People's Republic of China: Antidumping Duty...

  6. 76 FR 30653 - Aluminum Extrusions From the People's Republic of China: Countervailing Duty Order (United States)


    ... products produced by a method of casting. Cast aluminum products are properly identified by four digits... following Aluminum Association designations are representative of aluminum alloys for casting: 208.0, 295.0... International Trade Administration Aluminum Extrusions From the People's Republic of China: Countervailing Duty...

  7. Towards Extrusion of Ionomers to Process Fuel Cell Membranes

    Directory of Open Access Journals (Sweden)

    Jean-Yves Sanchez


    Full Text Available While Proton Exchange Membrane Fuel Cell (PEMFC membranes are currently prepared by film casting, this paper demonstrates the feasibility of extrusion, a solvent-free alternative process. Thanks to water-soluble process-aid plasticizers, duly selected, it was possible to extrude acidic and alkaline polysulfone ionomers. Additionally, the feasibility to extrude composites was demonstrated. The impact of the plasticizers on the melt viscosity was investigated. Following the extrusion, the plasticizers were fully removed in water. The extrusion was found to impact neither on the ionomer chains, nor on the performances of the membrane. This environmentally friendly process was successfully validated for a variety of high performance ionomers.

  8. Pressured Solidification Process of Melt-cast Explosive%熔铸炸药加压凝固过程研究

    Institute of Scientific and Technical Information of China (English)

    黄勇; 郑保辉; 谢志毅; 王冬磊


    Multi-channel data acquisition instrument of pressured solidification process was designed. The solidification process,change of temperature field and cooling velocity of RDX/TNT 60/40 and Ba( NO3 )2 /microcrystalline wax 60/40 were studied under adscititious pressure and atmospheric pressure respectively. The freezing point of RDX/TNT 60/40 is 83℃ under 0.6 MPa and 77℃ under atmospheric pressure. Both temperature of phase transformation and cooling velocity of various monitoring point under 0.6 MPa pressure are higher than that under atmospheric pressure,and the entire solidification process is shortened. For the experiment of Ba( NO3 )2/micro-crystalline wax 60/40,there is no obvious temperature of phase transformation under 0.6 MPa pressure and atmospheric pressure,and the cooling velocity under pressured condition is higher than that under atmospheric pressure. The pouring of RDX/TNT 60/40 show that the shrinkage defects of melt-cast explosive grain can be avoided effectively using pressured cooling technique.%自主设计了熔铸炸药加压凝固过程实验装置,研究了0.6 MPa外加压力条件和常压条件下RDX/TNT 60/40及硝酸钡/微晶蜡60/40凝固过程中不同位置温度变化及冷却速率.常压条件下RDX/TNT 60/40凝固点为77 ℃,0.6 MPa外加压力条件下凝固点为83 ℃,加压条件下相转移点温度升高,各测试点冷却速率高于常压条件,整体凝固时问缩短50 min.硝酸钡/微晶蜡60/40凝固过程中没有相变点,0.6 MPa外加压力条件下冷却速率高于常压条件.RDX/TNT 60/40浇注效果表明,加压凝固成型工艺能有效消除熔铸炸药药柱的缩孔缺陷.

  9. 77 FR 17119 - Pipeline Safety: Cast Iron Pipe (Supplementary Advisory Bulletin) (United States)


    ... Pipeline and Hazardous Materials Safety Administration Pipeline Safety: Cast Iron Pipe (Supplementary... operators of natural gas cast iron distribution pipelines and state pipeline safety representatives. Recent deadly explosions in Philadelphia and Allentown, Pennsylvania involving cast iron pipelines installed...

  10. DNAN 基含铝熔铸炸药倒药方法研究%Study on the Charge-inverted Method of DNAN-based Aluminized Melt-cast Explosive

    Institute of Scientific and Technical Information of China (English)

    刘艳萍; 金大勇; 高玉玲; 付改侠


    In order to re-use unqualified warhead shell and its filling explosive, the characteristics of DNAN-based aluminized melt-cast explosive were analyzed. The advantages and disadvantages of several common charge inversions, including mechanical disruption, chemical dissolution, melting through indirect heating and so on, were compared. The last method was finally selected to suit this explosive system best. Meanwhile, the safety analysis was conducted in the charge-inverted process. The simulated process parameters had a good agreement with real results according to test verifica-tion. The application of this method not only can save cost, but also avoids environmental pollution to achieve the recycling of resources.%为了重复利用不合格战斗部壳体及炸药,针对战斗部装填的 DNAN 基含铝熔铸炸药进行了特性分析,对比了机械破碎法、化学试剂溶解法、间接加热熔化法等几种常用倒药方法的优缺点,最终选定了适合该炸药体系的间接加热熔化倒药方法。同时,对倒药过程的安全性进行了分析,并利用计算模型对倒药工艺参数进行了预估。试验结果表明,计算模型预估与实际结果较为吻合。该方法的应用,既节约了成本,又避免了环境污染,实现了资源的循环使用。

  11. Quality evaluation of Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with electromagnetic stirring%电磁搅拌连续铸挤Al-5Ti-1B合金晶粒细化剂的质量评价

    Institute of Scientific and Technical Information of China (English)

    王顺成; 戚文军; 郑开宏; 李建湘; 宁长维


    采用电磁搅拌连续铸挤技术生产Al-5Ti-1B合金晶粒细化剂,研究了Al-5Ti-1B合金的化学成分、显微组织和晶粒细化效果,并与美国KBA、荷兰KBM、英国LSM 公司生产的Al-5Ti-1B合金进行了比较,对电磁搅拌连续铸挤Al-5Ti-1B合金的质量进行了评价.结果表明:电磁搅拌连续铸挤Al-5Ti-1B合金中Ti和B元素含量分别为5.08%和1.02%.Fe ,Si及V杂质元素含量分别为0.11%,0.087%和0.011%;T iA l3相呈块状,平均尺寸为15.7μm ,而T iB2粒子呈颗粒状均匀分布于α-A l基体,平均尺寸为0.74μm ;添加0.2%的A l-5 T i-1B合金,可使纯铝晶粒平均尺寸从2800μm细化到68μm .比较结果表明:电磁搅拌连续铸挤A l-5 T i-1B合金的元素含量更稳定、杂质元素含量更低,T iA l3相和T iB2粒子更细小均匀,对铝晶粒的细化能力更强.%The Al-5Ti-1B grain refiner was produced by continuous casting and extrusion process with elec-tromagnetic stirring .The chemical compositions ,microstructure and grain refining efficiency of Al-5Ti-1B grain refiner were studied and compared with that of Al-5Ti-1B grain refiner produced by KBA ,KBM and LSM .The quality of Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with e-lectromagnetic stirring was evaluated .Results show that the content of alloying elements Ti and B are 5 .08% and 1 .02% ,respectively .T he content of impurity elements Fe ,Si and V are 0 .11% ,0 .087% and 0 .011% ,respectively .The average size of fine TiAl3 phase with square shape is 15 .7 μm .The average size of fine TiB2 particles uniformly distributed in the α-Al is 0 .74 μm .The grains average size of pure Al with adding 0 .2% Al-5Ti-1B grain refiner can be refined from 2800μm to 68μm .The compared results in-dicate that the Al-5Ti-1B grain refiner produced by continuous casting and extrusion process with electro-magnetic stirring have many

  12. Evolution Of Precipitate Morphology During Extrusion In Mg ZK60A Alloy

    Directory of Open Access Journals (Sweden)

    Park J.


    Full Text Available In this study, a continuously casted ZK60A magnesium alloy (Mg-Zn-Zr was extruded in two different extrusion ratios, 6:1 and 10:1. The evolution of precipitates was investigated on the two extruded materials and compared with that of as-casted material. The microstructural analysis was performed by electron backscatter diffraction and transmission electron microscopy, and the compositional information was obtained using energy-dispersive X-ray spectroscopy. Several distinct morphologies of precipitates were observed, such as dot, rod, and disk shaped. The formation mechanisms of those precipitates were discussed with respect to the heat and strain during the extrusion process.

  13. Explosives tester (United States)

    Haas, Jeffrey S [San Ramon, CA; Howard, Douglas E [Livermore, CA; Eckels, Joel D [Livermore, CA; Nunes, Peter J [Danville, CA


    An explosives tester that can be used anywhere as a screening tool by non-technical personnel to determine whether a surface contains explosives. First and second explosives detecting reagent holders and dispensers are provided. A heater is provided for receiving the first and second explosives detecting reagent holders and dispensers.

  14. Satellite Based Extrusion Rates for the 2006 Augustine Eruption (United States)

    Dehn, J.; Bailey, J. E.; Dean, K. G.; Skoog, R.; Valcic, L.


    Extrusion rates were calculated from polar orbiting infrared satellite data for the 2006 eruption of Augustine Volcano, Alaska. The pixel integrated brightness temperatures from the satellite data were converted to estimates of ground temperature by making assumptions and using first hand observations about the geometry of the hot area (lava dome, flows and pyroclastic flow deposits) relative to the cold area in the kilometer scale pixels. Extrusion rate is calculated by assuming that at a given temperature, a lava emits an amount of radiation proportional to its volume. On ten occasions during the activity, helicopter based infrared imagers were used to validate the satellite observations. The pre-January 11 thermal activity was not significantly above background in satellite data. The first strong thermal anomalies were recorded during the first explosive phase on January 11. During successive explosive phases in January, bright thermal signals were observed, often saturating the sensors. Large areas (many km2) were observed to be warm in the satellite data, indicative of pyroclastic flows. Sometime during or after January 29, during a phase of sustained ash emission, the thermal signal became persistent, suggesting the beginning of lava effusion. The extrusion rates derived from satellite data varied from 0 to nearly 7 m3/s, giving an eruption rate of 2.7 m3/s. The extrusion event produced two blocky lava flows which moved down the north flank of the volcano. Extrusion occurred through at least March 15 (day 76) when a sharp drop in extrusion rate and thermal signal is observed. Based on the derived extrusion rates, it is estimated that 18 million m3 of lava was extruded during the course of the eruption. This value agreed well with photogrammetric measurements, but does not agree with volumes derived through subtraction of digital elevation models post- and pre- eruption. It should be noted that the thermal approach only works for hot lavas, and does not

  15. Hydrostatic extrusion of magnesium alloys

    NARCIS (Netherlands)

    Sillekens, W.H.; Bohlen, J.


    This chapter deals with the capabilities and limitations of the hydrostatic extrusion process for the manufacturing of magnesium alloy sections. Firstly, the process basics for the hydrostatic extrusion of materials in general and of magnesium in particular are introduced. Next, some recent research

  16. Possibility of Extrusion of Wood Powders

    National Research Council Canada - National Science Library

    MIKI, Tsunehisa; TAKAKURA, Norio; IIZUKA, Takashi; YAMAGUCHI, Katsuhiko; KANAYAMA, Kouzou


    .... Effects of extrusion temperature, extrusion ratio, moisture content and particle size of the mixed wood powders on the flow characteristics, bending strength, hardness and bulk density of extruded...

  17. 正交试验法研究DNAN基熔铸炸药的装药工艺%Charge Process of DNAN Based Melt Cast Explosive by Orthogonal Experiments

    Institute of Scientific and Technical Information of China (English)

    金大勇; 王红星; 牛国涛; 王亲会; 王淑萍; 黄文斌; 曹少庭; 牛磊


    以典型的2,4-二硝基苯甲醚(DNAN)基热塑态熔铸炸药———MX-2为研究对象,采用正交试验法对影响 MX-2炸药装药平均密度、密度差以及组分均匀性的主要工艺因素及其影响显著性进行了研究。结果表明,药浆温度、真空处理时间和真空度对装药质量有着重要影响,影响的显著性顺序为:真空处理时间>真空度>药浆温度。最佳装药工艺条件为:真空处理时间15 min,真空度-0.090 MPa,药浆温度95℃。%Using a typical 2,4-dimitroanisole( DNAN)based thermoplastic melt-cast explosive MX-2 the influence of main process factors and important degree of various factors on mean charge density,density difference and ingredient uniformity of the MX-2 were investigated by orthogonal experiments. Results show that the slurry temperature,vacuum pumping time and vacuum are ma-jor factors influencing the charge quality. The order of significant influence is:vacuum treatment time > vacuum degree> slurry temperature. The optimal conditions of charge process are as follows:vacuum treatment time 15 min,the vacuum degree-0. 090 MPa and the slurry temperature 95 ℃.

  18. Extrusion cycles during dome-building eruptions (United States)

    de' Michieli Vitturi, M.; Clarke, A. B.; Neri, A.; Voight, B.


    extrusion rates. Increasing mass flow rate also increases the magnitude of predicted deformation cycles. Both models have been applied to dome-building eruptions using conditions appropriate for the Soufrière Hills volcano, Montserrat. Results suggest that the modeled stick-slip mechanism cannot explain the cycles of extrusion and explosion well-documented at Montserrat (timescales of hours). However, a subset of the simulations for the viscous plug model are consistent with the Montserrat data and therefore demonstrate the feasibility of this second formulation.

  19. Underground Explosions (United States)


    underground explosions has led to significant progress in the development of geomechanics a science studying mechanical properties of rocks and rock...mining industry. One way to improve methods of fragmentation by explosives involves utilizing the geomechanical properties of the rock massif, in...Geomekhanika krupnomasshtabnykh vzryvov ( Geomechanics of large explosions), Nedra, Moscow, 319 pp. [This book in available in electronic format

  20. High strength Al–Al2O3p composites: Optimization of extrusion parameters

    DEFF Research Database (Denmark)

    Luan, B.F.; Hansen, Niels; Godfrey, A.;


    on an investigation of their mechanical properties and microstructure, as well as on the surface quality of the extruded samples. The evaluation shows that material with good strength, though with limited ductility, can be reliably obtained using a production route of squeeze casting, followed by hot extrusion...

  1. What factors control superficial lava dome explosivity? (United States)

    Boudon, Georges; Balcone-Boissard, Hélène; Villemant, Benoît; Morgan, Daniel J.


    Dome-forming eruption is a frequent eruptive style and a major hazard on numerous volcanoes worldwide. Lava domes are built by slow extrusion of degassed, viscous magma and may be destroyed by gravitational collapse or explosion. The triggering of lava dome explosions is poorly understood: here we propose a new model of superficial lava-dome explosivity based upon a textural and geochemical study (vesicularity, microcrystallinity, cristobalite distribution, residual water contents, crystal transit times) of clasts produced by key eruptions. Superficial explosion of a growing lava dome may be promoted through porosity reduction caused by both vesicle flattening due to gas escape and syn-eruptive cristobalite precipitation. Both processes generate an impermeable and rigid carapace allowing overpressurisation of the inner parts of the lava dome by the rapid input of vesiculated magma batches. The relative thickness of the cristobalite-rich carapace is an inverse function of the external lava dome surface area. Explosive activity is thus more likely to occur at the onset of lava dome extrusion, in agreement with observations, as the likelihood of superficial lava dome explosions depends inversely on lava dome volume. This new result is of interest for the whole volcanological community and for risk management.

  2. Mechanical Reinforcement on the Melt-cast Explosive of RDX/TNT by Chopped Fibers%短切纤维对RDX/TNT熔铸炸药的力学改性

    Institute of Scientific and Technical Information of China (English)

    郑保辉; 王平胜; 罗观; 黄勇


    Using glass,polyester, aluminum and carbon fiber as the mechanical modifier of melt-cast explosive RDX/TNT 65/35, the influence of type, content and length on its mechanical property was studied through compressive and tensile experiments. Results show that, the modified effect on compressive strength with polyester fiber is the best, and the compressive strength of the explosive with 0.4% increases to 27.94 MPa.The tensile strength and tensile elongation decreases obviously with decrease of aluminum fiber.The tensile and compressive mechanical properties are degraded when using 0.2% glass fiber than that without fiber.The compressive mechanical performance of RDX/TNT 65/35 increase with the additive amount of glass fiber increase. With 0.01%and 0.05%carbon fiber separately, the tensile mechanical property with 3 mm carbon fiber is better than that with 6 mm carbon fiber, and tensile mechanical properties reach maximum using 0.05%3 mm carbon fiber.%采用玻璃纤维、聚酯纤维、铝纤维、碳纤维4种短切纤维作熔铸炸药力学性能改性剂,研究了压缩、拉伸力学实验中短切纤维的种类、添加量和长度对RDX/TNT 65/35熔铸炸药力学性能的影响。结果表明,聚酯纤维对压缩强度的改善效果最佳,添加量为0.4%时压缩强度达27.94 MPa。铝纤维会显著降低炸药的拉伸强度和拉伸延伸率。玻璃纤维添加量为0.2%时拉伸、压缩力学性能均低于不掺杂纤维材料的RDX/TNT 65/35熔铸炸药。添加量在0.2%~1.0%时,65/35-RDX/TNT的压缩力学性能随玻璃纤维用量的增加而升高。添加量分别为0.01%和0.05%时,使用3 mm碳纤维的炸药拉伸力学性能好于使用6 mm碳纤维,掺杂0.05%3 mm碳纤维的炸药各项拉伸力学性能最好。

  3. Fatigue life of ablation-cast 6061-T6 components

    Energy Technology Data Exchange (ETDEWEB)

    Tiryakioglu, Murat, E-mail: [School of Engineering. University of North Florida, Jacksonville, FL 32224 (United States); Eason, Paul D. [School of Engineering. University of North Florida, Jacksonville, FL 32224 (United States); Campbell, John [Department of Metallurgy and Materials, University of Birmingham, Edgbaston B15 2TT (United Kingdom)


    The fatigue life of 6061-T6 alloy, normally used in its wrought form, was investigated in this study in cast form from parts produced by the new ablation casting process. All specimens were excised from military castings. Unidirectional tensile test results yielded elongation values comparable to forgings and extrusions. A total of 39 fatigue specimens were tested by the rotating cantilever beam technique at five maximum stress levels. Moreover nine specimens excised from a forging were also tested for comparison. Results revealed that the fatigue life of ablation-cast 6061-T6 (i) follows a three-parameter Weibull distribution, and (ii) is comparable to data from the 6061 forging and is superior to conventionally cast Al-7% Si-Mg alloy castings published in the literature. Analysis of the fracture surfaces of ablation-cast 6061-T6 via scanning electron microscopy showed the existence of fracture surface facets and multiple cracks propagating in different directions.

  4. Liquid explosives

    CERN Document Server

    Liu, Jiping


    The book drawing on the author's nearly half a century of energetic materials research experience intends to systematically review the global researches on liquid explosives. The book focuses on the study of the conception, explosion mechanism, properties and preparation of liquid explosives. It provides a combination of theoretical knowledge and practical examples in a reader-friendly style. The book is likely to be interest of university researchers and graduate students in the fields of energetic materials, blasting engineering and mining.

  5. Caste System


    Hoff, Karla


    In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...


    Directory of Open Access Journals (Sweden)

    Mohammed Ali Hajeeh


    Full Text Available Minimizing the amount of scrap generated in an aluminum extrusion process. An optimizing model is constructed in order to select the best cutting patterns of aluminum logs and billets of various sizes and shapes. The model applied to real data obtained from an existing extrusion factory in Kuwait. Results from using the suggested model provided substantial reductions in the amount of scrap generated. Using sound mathematical approaches contribute significantly in reducing waste and savings when compared to the existing non scientific techniques.

  7. Extrusion processing : effects on dry canine diets

    NARCIS (Netherlands)

    Tran, Q.D.


    Keywords: Extrusion, Canine diet, Protein, Lysine, Starch gelatinization, Palatability, Drying. Extrusion cooking is a useful and economical tool for processing animal feed. This high temperature, short time processing technology causes chemical and physical changes that alter the nutritional and

  8. The reactive extrusion of thermoplastic polyurethane

    NARCIS (Netherlands)

    Verhoeven, Vincent Wilhelmus Andreas


    The objective of this thesis was to increase the understanding of the reactive extrusion of thermoplastic polyurethane. Overall, several issues were identified: • Using a relative simple extrusion model, the reactive extrusion process can be described. This model can be used to further investigate a

  9. Molten Metal Explosions are Still Occurring (United States)


    pans which can give rise to Force 2 incidents if unheated or contain foreign matter. Handling hot dross represents a particular hazard. Force 3...explosions have occurred from hot dross transfer, cooling and dumping into storage areas. In one recent incident, an employee reportedly dumped a load of...thermiting dross into a water puddle and was fatally burned. Casting: Incidents continue to be reported for dc casting arising from bleed-outs

  10. Stability of vitamins during extrusion. (United States)

    Riaz, Mian N; Asif, Muhammad; Ali, Rashida


    Vitamins (fat and water soluble) are vital food ingredients for healthy living, required by our bodies for normal metabolism. These are present in most natural food in small quantities, but when we process food through thermal processing methods (especially extrusion) a reasonable amount of the present vitamins are lost. During extrusion, factors like barrel temperature, screw rpm, moisture of ingredients, die diameter, and throughput affect the retention of vitamins in food and feed. The vitamins most sensitive to the extrusion process are vitamin A and vitamin E from fat-soluble vitamins, and vitamin C, B(1), and folic acid from water-soluble vitamins. The other vitamins of the B group, such as B(2), B(6), B(12), niacin, Ca-pantothenate, and biotin, are stable. Vitamin E itself or in its complex form is quite unstable during processing and even in storage of extruded food. Ascorbic acid directly added or coated with fat and then added to feed during extrusion is also very unstable. Vitamins A, C, D, and E are also sensitive to oxidation, so these vitamins have minimum retention during storage of extruded food.

  11. Hair casts

    Directory of Open Access Journals (Sweden)

    Sweta S Parmar


    Full Text Available Hair casts or pseudonits are circumferential concretions,which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

  12. Effect of extrusion ratio on coating extrusion of Pb-GF composite wire by numerical simulation and experimental investigation

    Institute of Scientific and Technical Information of China (English)

    WANG Xin; SUN Hong-fei; FANG Wen-bin


    The extrusion ratio is one of the key parameters for manufacturing the lead-glass fiber (Pb-GF) composite wire by coating extrusion. The effect of extrusion ratio on coating extrusion of Pb-GF composite wire was studied by finite element numerical simulation with the use of the DEFOEM simulation software. The simulation result shows that the higher the extrusion ratio, the higher the effective stress that the glass fiber bears during extrusion. It is also observed that the extrusion force increases with the increase of the extrusion ratio. The extrusion experiment of Pb-GF composite wire reveals that extrusion ratio is changed by changing the quantity of glass fiber and composite diameter. The rule that increasing the extrusion ratio enhances the coating speed limit suggests that the load on the glass fiber increases with increasing extrusion ratio. Both the simulation and the extrusion experiments show that the extrusion force increases with increasing extrusion ratio.

  13. Solidification and casting

    CERN Document Server

    Cantor, Brian


    INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

  14. Effects of extrusion deformation on mechanical properties of sub-micron Si_3N_(4p)/2024 composite

    Institute of Scientific and Technical Information of China (English)

    XIU Zi-yang; CHEN Guo-qin; LIU Yan-mei; YANG Wen-shu; WU Gao-hui


    Si_3N_(4p)/2024Al composite was fabricated by squeeze casting method and treated by extrusion deformation. Microstructure analyses indicate that Si_3N_4 particles in the composite are in cylindrical polyhedron shape. Extrusion deformation is beneficial to uniform distribution of Si_3N_4 particles and improves the relative density of Si_3N_(4p)/2024Al composite. Tensile strength of Si_3N_(4p)/2024Al composite increases by 76.6% after T6 treatment, and after extrusion and T6 treatment it is by 57.6% more than T6 treatment only. Elastic modulus of Si_3N_(4p)/2024Al composite increases a little after T6 treatment but increases by 33.5% after extrusion deformation.

  15. Extrusion of xylans extracted from corn cobs into biodegradable polymeric materials. (United States)

    Bahcegul, Erinc; Akinalan, Busra; Toraman, Hilal E; Erdemir, Duygu; Ozkan, Necati; Bakir, Ufuk


    Solvent casting technique, which comprises multiple energy demanding steps including the dissolution of a polymer in a solvent followed by the evaporation of the solvent from the polymer solution, is currently the main technique for the production of xylan based polymeric materials. The present study shows that sufficient water content renders arabinoglucuronoxylan (AGX) polymers extrudable, enabling the production of AGX based polymeric materials in a single step via extrusion, which is economically advantageous to solvent casting process for mass production. AGX polymers with water content of 27% were found to yield extrudates at an extrusion temperature of 90°C. The extruded strips showed very good mechanical properties with an ultimate tensile strength of 76 ± 6 MPa and elongation at break value of 35 ± 8%, which were superior to the mechanical properties of the strips obtained from polylactic acid.

  16. Etching Behavior of Aluminum Alloy Extrusions (United States)

    Zhu, Hanliang


    The etching treatment is an important process step in influencing the surface quality of anodized aluminum alloy extrusions. The aim of etching is to produce a homogeneously matte surface. However, in the etching process, further surface imperfections can be generated on the extrusion surface due to uneven materials loss from different microstructural components. These surface imperfections formed prior to anodizing can significantly influence the surface quality of the final anodized extrusion products. In this article, various factors that influence the materials loss during alkaline etching of aluminum alloy extrusions are investigated. The influencing variables considered include etching process parameters, Fe-rich particles, Mg-Si precipitates, and extrusion profiles. This study provides a basis for improving the surface quality in industrial extrusion products by optimizing various process parameters.

  17. Niche explosion. (United States)

    Normark, Benjamin B; Johnson, Norman A


    The following syndrome of features occurs in several groups of phytophagous insects: (1) wingless females, (2) dispersal by larvae, (3) woody hosts, (4) extreme polyphagy, (5) high abundance, resulting in status as economic pests, (6) invasiveness, and (7) obligate parthenogenesis in some populations. If extreme polyphagy is defined as feeding on 20 or more families of hostplants, this syndrome is found convergently in several species of bagworm moths, tussock moths, root weevils, and 5 families of scale insects. We hypothesize that extreme polyphagy in these taxa results from "niche explosion", a positive feedback loop connecting large population size to broad host range. The niche explosion has a demographic component (sometimes called the "amplification effect" in studies of pathogens) as well as a population-genetic component, due mainly to the increased effectiveness of natural selection in larger populations. The frequent origins of parthenogenesis in extreme polyphages are, in our interpretation, a consequence of this increased effectiveness of natural selection and consequent reduced importance of sexuality. The niche explosion hypothesis makes detailed predictions about the comparative genomics and population genetics of extreme polyphages and related specialists. It has a number of potentially important implications, including an explanation for the lack of observed trade-offs between generalists and specialists, a re-interpretation of the ecological correlates of parthenogenesis, and a general expectation that Malthusian population explosions may be amplified by Darwinian effects.

  18. Explosive Start

    Institute of Scientific and Technical Information of China (English)



    I ducked involuntarily as the first set of explosions went off and made my way in double time to the street corner, where I had spotted an arcade that could be used for shelter. Running quickly in a crouched, military maneuver while inhaling gunpowder fumes, I was totally oblivious to the laughter and head-shaking coming

  19. Chemical changes during extrusion cooking. Recent advances. (United States)

    Camire, M E


    Cooking extruders process a variety of foods, feeds, and industrial materials. Greater flexibility in product development with extruders depends upon understanding chemical reactions that occur within the extruder barrel and at the die. Starch gelatinization and protein denautration are the most important reactions during extrusion. Proteins, starches, and non-starch polysaccharides can fragment, creating reactive molecules that may form new linkages not found in nature. Vitamin stability varies with vitamin structure, extrusion conditions, and food matrix composition. Little is known about the effects of extrusion parameters on phytochemical bioavailability and stability. Reactive extrusion to create new flavor, antioxidant and color compounds will be an area of interest in the future.

  20. Study of glue extrusion after endoscopic N-butyl-2-cyanoacrylate injection on gastric variceal bleeding

    Institute of Scientific and Technical Information of China (English)

    Yan-Mei Wang; Liu-Fang Cheng; Nan Li; Kai Wu; Jun-Shan Zhai; Ya-Wen Wang


    AIM: To investigate glue extrusion after endoscopic N-butyl-2-cyanoacrylate injection on gastric variceal bleeding and to evaluate the long-term efficacy and safety of this therapy.METHODS: A total of 148 cirrhotic patients in our hospital with esophagogastric variceal bleeding (EGVB) were included in this study. N-butyl-2-cyanoacrylate was mixed with lipiodol in a 1:1 ratio and injected as a bolus of 1-3 mL according to variceal size. Patients underwent endoscopic follow-up the next week, fourth week, second month, fourth month, and seventh month after injection and then every 6 mo to determine the cast shape. An abdominal X-ray film and ultrasound or computed tomographic scan were also carried out in order to evaluate the time of variceal disappearance and complete extrusion of the cast. The average follow-up time was 13.1 mo.RESULTS: The instantaneous hemostatic rate was 96.2%. Early re-bleeding after injection in 9 cases (6.2%) was estimated from rejection of adhesive. Late re-bleeding occurred in 12 patients (8.1%) at 2-18 mo. The glue cast was extruded into the lumen within one month in 86.1% of patients and eliminated within one year. Light erosion was seen at the injection position and mucosa edema in the second week. The glue casts were extruded in 18 patients (12.1%) after one week and in 64 patients (42.8%) after two weeks. All kinds of glue clumping shapes and colors on endoscopic examination were observed in 127 patients (86.1%) within one month, including punctiform, globular, pillar and variform. Forty one patients (27.9%) had glue extrusion after 3 mo and 28 patients (28.9%) after six months. The extrusion time was not related to the injection volume of histoacryl. Obliteration was seen in 70.2% (104 cases) endoscopically. The main complication was re-bleeding resulting from extrusion. The prognosis of the patients depended on the severity of the underlying liver disease.CONCLUSION: Endoscopic injection of cyanoacrylate is highly effective for

  1. Nodular cast iron and casting monitoring



    In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  2. Nodular cast iron and casting monitoring

    Directory of Open Access Journals (Sweden)

    S. Pietrowski


    Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

  3. The Igwisi Hills extrusive 'kimberlites' (United States)

    Reid, A. M.; Donaldson, C. H.; Dawson, J. B.; Brown, R. W.; Ridley, W. I.


    The petrography and mineral chemistry of volcanic rocks from the Igwisi Hills in Tanzania are discussed. There is considerable evidence to suggest that the Igwisi rocks are extrusive kimberlites: a two-component nature with high P-T minerals in a low P-T matrix; the presence of chrome pyrope, Al enstatite, chrome diopside, chromite and olivine; a highly oxidized, volatile-rich matrix with serpentine, calcite, magnetite, perovskite; high Sr, Zr, and Nb contents; occurrence in a narrow isolated vent within a stable shield area. The Igwisi rocks differ from kimberlite in the lack of magnesian ilmenite, the scarcity of matrix phlogopite, and the overall low alkali content. They apparently contain material from phlogopite-bearing garnet peridotites with a primary mineral assemblage indicative of equilibrium at upper mantle temperatures and pressures. This primary assemblage was brought rapidly to the surface in a gas-charged, carbonate-rich fluid. Rapid upward transport, extrusion, and rapid cooling have tended to prevent reaction between inclusions and the carbonate-rich matrix that might otherwise have yielded a more typical kimberlite.

  4. Aluminum extrusion with a deformable die

    NARCIS (Netherlands)

    Assaad, W.


    Aluminum extrusion process is one of metal forming processes. In aluminum extrusion, a work-piece (billet) is pressed through a die with an opening that closely resembles a desired shape of a profile. By this process, long profiles with an enormous variety of cross-sections can be produced to

  5. Casting materials

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, Anil R. (Xenia, OH); Dzugan, Robert (Cincinnati, OH); Harrington, Richard M. (Cincinnati, OH); Neece, Faurice D. (Lyndurst, OH); Singh, Nipendra P. (Pepper Pike, OH)


    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  6. Explosive Pleuritis

    Directory of Open Access Journals (Sweden)

    Jasdeep K Sharma


    Full Text Available The objective of the present paper is to describe the clinical and computed tomography features of 'explosive pleuritis', an entity first named by Braman and Donat in 1986, and to propose a case definition. A case report of a previously healthy, 45-year-old man admitted to hospital with acute onset pleuritic chest pain is presented. The patient arrived at the emergency room at 15:00 in mild respiratory distress; the initial chest x-ray revealed a small right lower lobe effusion. The subsequent clinical course in hospital was dramatic. Within 18 h of admission, he developed severe respiratory distress with oxygen desaturation to 83% on room air and dullness of the right lung field. A repeat chest x-ray, taken the morning after admission, revealed complete opacification of the right hemithorax. A computed tomography scan of the thorax demonstrated a massive pleural effusion with compression of pulmonary tissue and mediastinal shift. Pleural fluid biochemical analysis revealed the following concentrations: glucose 3.5 mmol/L, lactate dehydrogenase 1550 U/L, protein 56.98 g/L, amylase 68 U/L and white blood cell count 600 cells/mL. The pleural fluid cultures demonstrated light growth of coagulase-negative staphylococcus and viridans streptococcus, and very light growth of Candida albicans. Cytology was negative for malignant cells. Thoracotomy was performed, which demonstrated a loculated parapneumonic effusion that required decortication. The patient responded favourably to the empirical administration of intravenous levofloxacin and ceftriaxone, and conservative surgical methods in the management of the empyema. This report also discusses the patient's rapidly progressing pleural effusion and offers a potential case definition for explosive pleuritis. Explosive pleuritis is a medical emergency defined by the rapid development of a pleural effusion involving more than 90% of the hemithorax over 24 h, which causes compression of pulmonary tissue and

  7. Explosive Pleuritis

    Directory of Open Access Journals (Sweden)

    Satish Kumar


    Full Text Available Pleural effusions associated with pneumonia (parapneumonic effusions are one of the most common causes of exudative pleural effusions in the world. Approximately 20 to 40% of patients hospitalized with pneumonia will have an accompanying pleural effusion. The term 'Explosive pleuritis' was originally described by Braman and Donat in 1986 as pleural effusions developing within hours of admission. We report a 38 years old male patient with minimal pleural effusion which progressed rapidly within one day to involve almost whole of the hemithorax. There were multiple loculations on ultrasonography of thorax. Pleural fluid was sero-sanguinous and revealed gram positive diplococcic. The patient improved with antibiotics and pigtail catheter drainage.

  8. Extrusion Processing of Cactus Pear

    Directory of Open Access Journals (Sweden)

    Preetam Sarkar


    Full Text Available Whole fruit utilization using extrusion technology has received limited attention in the food processing industry. The objective of this study was to investigate the utilization of prickly pear fruit solids in extruded food products. Peeled prickly pear fruits were ground to form a paste. This paste was strained to remove the seeds and then mixed with rice flour in three different solid ratios. The three blends were dried to a moisture level of 13% (w/w basis and ground to form fine flour. These feed mixes were extruded in a twin screw extruder (Clextral EV-25 at a feed rate of 15 kg/h, feed moisture content of 13% (w/w, screw speed of 400 rpm and L/D ratio of 40:1. The temperature profile from feed to die end was maintained as: 25, 30, 40, 50, 60, 70, 80, 100, 120, 140ºC. The extruded products were analyzed for physical and textural properties. Apparent density and breaking strength of the cactus pear extrudates increased from 116.07 to 229.66 kg/m3 and 58.5 to 178.63 kPa, respectively with increase in fruit solid level. However, true density, porosity and radial expansion ratio decreased from 837.89 to 775.84 kg/m3, 86.12 to 70.34% and 12.37 to 6.6, respectively with increase in fruit solid level. This study demonstrated the potential of extrusion processing to utilize peeled cactus pear fruits for production of expanded food products.

  9. Hot extrusion of Be–Ti powder

    Energy Technology Data Exchange (ETDEWEB)

    Kurinskiy, P., E-mail: [Karlsruhe Institute of Technology, Institute for Applied Materials—Applied Materials Physics (IAM—AWP), PO Box 3640, 76021 Karlsruhe (Germany); Leiste, H. [Karlsruhe Institute of Technology, Institute for Applied Materials—Applied Materials Physics (IAM—AWP), PO Box 3640, 76021 Karlsruhe (Germany); Goraieb, A.A. [Karlsruhe Beryllium Handling Facility (KBHF GmbH), Herrmann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Mueller, S. [Extrusion Research and Development Center, TU Berlin, Sekr. TIB 4/1-2, Gustav-Meyer-Allee 25, 13355 Berlin (Germany)


    Highlights: • Extrusion in double-walled containment of Be–Ti blended powder was investigated. • Fabrication of Be–Ti rods by extrusion at 700 °C showed more satisfactory results compared to an extrusion at 900 °C. • Factors which influence homogeneous and stable metal flow during extrusion are discussed. - Abstract: Be–30.8 wt.%Ti powder mixture was extruded in copper and steel containers at 700 and 900 °C, respectively. In both cases, achieved extrusion ratio was 7:1. Investigations of microstructure of manufactured Be–Ti rods revealed that processing temperature has a great influence on the metal flow during the extrusion as well as formation of beryllide phases. The results obtained by X-ray diffraction (XRD) analysis proved that brittle intermetallic phases were formed by processing at 900 °C; while no evidence of reaction between beryllium and titanium was detected after extrusion at 700 °C. Additionally, high-temperature annealing tests of produced Be–Ti samples were performed in order to study the evolution of the phase composition after the heat treatment. The effects of different mechanical properties of core materials (beryllium and titanium) and containers on uniform deformation are discussed in this work.

  10. The UK Casting Industry

    Institute of Scientific and Technical Information of China (English)

    Jincheng Liu


    The casting production in the UK in 2004 is presented and analysed. The UK casting industry has played an important role in world casting and manufacturing production. However recent years the rapid development of some developing countries has been shifting the casting production from the western industrialized countries including the UK. The UK casting industry and associated research and technology organizations, universities have been working together very hard to face the serious competition to make the UK casting industry have a sustainable future. The UK casting industry remains strong and plays an important role in world casting and manufacturing production.

  11. Leidenfrost explosions

    CERN Document Server

    Moreau, F; Dorbolo, S


    We present a fluid dynamics video showing the behavior of Leidenfrost droplets composed by a mixture of water and surfactant (SDS, Sodium Dodecyl sulfate). When a droplet is released on a plate heated above a given temperature a thin layer of vapor isolates the droplet from the plate. The droplet levitates over the plate. This is called the Leidenfrost effect. In this work we study the influence of the addition of a surfactant on the Leidenfrost phenomenon. As the droplet evaporates the concentration of SDS rises up to two orders of magnitude over the Critical Micelle Concentration (CMC). An unexpected and violent explosive behavior is observed. The video presents several explosions taken with a high speed camera (IDT-N4 at 30000 fps). All the presented experiments were performed on a plate heated at 300{\\deg}C. On the other hand, the initial quantity of SDS was tuned in two ways: (i) by varying the initial concentration of SDS and (ii) by varying the initial size of the droplet. By measuring the volume of th...

  12. Extrusion of ECC: Recent Developments and Applications

    DEFF Research Database (Denmark)

    Stang, Henrik; Fredslund-Hansen, Helge; Puclin, Tony;


    process. Extrusion of cementitious (fiber reinforced) materials has proven particularly difficult due to the high inter-particle friction combined with the disastrous effect of static zones in the flow pattern, and to the ease of phase migration or separation. In order to deal with these conflicting...... demands on the rheological properties of cementitious particulate materials, various methods have been suggested to dewater the particle suspension during extrusion, however practical extrusion of thin-walled cementitious large-scale elements has not been possible until the discovery of the “dewatering...

  13. A finite element model of ultrasonic extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Lucas, M [Department of Mechanical Engineering, University of Glasgow, G12 8QQ (United Kingdom); Daud, Y, E-mail: [College of Science and Technology, UTM City Campus, Kuala Lumpur (Malaysia)


    Since the 1950's researchers have carried out investigations into the effects of applying ultrasonic excitation to metals undergoing elastic and plastic deformation. Experiments have been conducted where ultrasonic excitation is superimposed in complex metalworking operations such as wire drawing and extrusion, to identify the benefits of ultrasonic vibrations. This study presents a finite element analysis of ultrasonic excitation applied to the extrusion of a cylindrical aluminium bar. The effects of friction on the extrusion load are reported for the two excitation configurations of radially and axially applied ultrasonic vibrations and the results are compared with experimental data reported in the literature.

  14. A finite element model of ultrasonic extrusion (United States)

    Lucas, M.; Daud, Y.


    Since the 1950's researchers have carried out investigations into the effects of applying ultrasonic excitation to metals undergoing elastic and plastic deformation. Experiments have been conducted where ultrasonic excitation is superimposed in complex metalworking operations such as wire drawing and extrusion, to identify the benefits of ultrasonic vibrations. This study presents a finite element analysis of ultrasonic excitation applied to the extrusion of a cylindrical aluminium bar. The effects of friction on the extrusion load are reported for the two excitation configurations of radially and axially applied ultrasonic vibrations and the results are compared with experimental data reported in the literature.

  15. CA Investment Casting Process of Complex Castings

    Institute of Scientific and Technical Information of China (English)


    CA (Computer aided) investment casting technique used in superalloy castings of aerospace engine parts was presented. CA investment casting integrated computer application, RP (Rapid Prototyping) process, solidification simulation and investment casting process. It broke the bottle neck of making metal die. Solid model of complex parts were produced by UGII or other software, then translated into STL(Stereolithography) file, after RP process of SLS(Selective Laser Sintering), wax pattern used in investment ...

  16. Lubrication in Hot Tube Extrusion of Superalloys and Ti Alloys

    Institute of Scientific and Technical Information of China (English)


    Tubular products made of superalloys and titanium alloys usually work in high temperature environment and applied heavy loading. Hot extrusion is the best technology to form tubular billets with fine microstructures and good mechanical properties. Lubrication is one of the key techniques in hot extrusion, glass lubricants are most suitable for hot extrusion. Lubrication technique in hot extrusion is dealt with in this paper, the lubrication principle of hot tube extrusion is presented. Experiments of glass lubricated backward tube extrusion of titanium alloys and forward tube extrusion of superalloys are also discussed.

  17. Effects of hot extrusion and annealing treatment on microstructures,properties and texture of AZ31 Mg alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hui; YAN Yun-qi; WENG Wen-ping; ZHONG Hao; CHEN Qi


    Effects of extrusion deformation and heat treatment on microstructures, mechanical properties and texture of AZ31 Mg alloy were investigated.The results show that the microstructures of as-cast AZ31 alloy are markedly refined after hot extruding, the average grain size is about 25 μm and strong fiber texture exists in the extruded AZ31 alloy. The mechanical properties are improved obviously. The grain size is somewhat inhomogeneous and strip structure emerges along the extrusion direction due to incomplete dynamic recrystallization during the extrusion process. With increasing annealing temperature, the small grain grows up and turns into equiaxed grain, and the texture is weakened with the visible growing up of grains.

  18. Cast irons

    CERN Document Server


    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  19. Explosive Formulation Pilot Plant (United States)

    Federal Laboratory Consortium — The Pilot Plant for Explosive Formulation supports the development of new explosives that are comprised of several components. This system is particularly beneficial...

  20. The ancient Chinese casting techniques



    In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast ir...

  1. Chaotic Explosions

    CERN Document Server

    Altmann, Eduardo G; Tél, Tamás


    We investigate chaotic dynamical systems for which the intensity of trajectories might grow unlimited in time. We show that (i) the intensity grows exponentially in time and is distributed spatially according to a fractal measure with an information dimension smaller than that of the phase space,(ii) such exploding cases can be described by an operator formalism similar to the one applied to chaotic systems with absorption (decaying intensities), but (iii) the invariant quantities characterizing explosion and absorption are typically not directly related to each other, e.g., the decay rate and fractal dimensions of absorbing maps typically differ from the ones computed in the corresponding inverse (exploding) maps. We illustrate our general results through numerical simulation in the cardioid billiard mimicking a lasing optical cavity, and through analytical calculations in the baker map.

  2. Co-extrusion of piezoelectric ceramic fibres


    Ismael Michen, Marina


    The present work successfully developed a methodology for fabricating lead zirconate titanate [PZT] thin solid- and hollow-fibres by the thermoplastic co-extrusion process. The whole process chain, that includes: a) compounding, involving the mixing of ceramic powder with a thermoplastic binder, b) rheological characterizations, c) preform composite fabrication followed by co-extrusion, d) debinding and, finally, e) sintering of the body to near full density, is systematical...

  3. Evaluation of Extrusion Technique for Nanosizing Liposomes

    Directory of Open Access Journals (Sweden)

    Sandy Gim Ming Ong


    Full Text Available The aim of the present study was to study the efficiency of different techniques used for nanosizing liposomes. Further, the aim was also to evaluate the effect of process parameters of extrusion techniques used for nanosizing liposomes on the size and size distribution of the resultant liposomes. To compare the efficiency of different nanosizing techniques, the following techniques were used to nanosize the liposomes: extrusion, ultrasonication, freeze-thaw sonication (FTS, sonication and homogenization. The extrusion technique was found to be the most efficient, followed by FTS, ultrasonication, sonication and homogenization. The extruder used in the present study was fabricated using readily available and relatively inexpensive apparatus. Process parameters were varied in extrusion technique to study their effect on the size and size distribution of extruded liposomes. The results obtained indicated that increase in the flow rate of the extrusion process decreased the size of extruded liposomes however the size homogeneity was negatively impacted. Furthermore, the liposome size and distribution was found to decline with decreasing membrane pore size. It was found that by extruding through a filter with a pore size of 0.2 µm and above, the liposomes produced were smaller than the pore size, whereas, when they were extruded through a filter with a pore size of less than 0.2 µm the resultant liposomes were slightly bigger than the nominal pore size. Besides that, increment of extrusion temperature above transition temperature of the pro-liposome had no effect on the size and size distribution of the extruded liposomes. In conclusion, the extrusion technique was reproducible and effective among all the methods evaluated. Furthermore, processing parameters used in extrusion technique would affect the size and size distribution of liposomes. Therefore, the process parameters need to be optimized to obtain a desirable size range and homogeneity

  4. Thin Wall Iron Castings

    Energy Technology Data Exchange (ETDEWEB)

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka


    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  5. Chemical profiling of explosives

    NARCIS (Netherlands)

    Brust, G.M.H.


    The primary goal of this thesis is to develop analytical methods for the chemical profiling of explosives. Current methodologies for the forensic analysis of explosives focus on identification of the explosive material. However, chemical profiling of explosives becomes increasingly important, as

  6. Supernova explosions

    CERN Document Server

    Branch, David


    Targeting advanced students of astronomy and physics, as well as astronomers and physicists contemplating research on supernovae or related fields, David Branch and J. Craig Wheeler offer a modern account of the nature, causes and consequences of supernovae, as well as of issues that remain to be resolved. Owing especially to (1) the appearance of supernova 1987A in the nearby Large Magellanic Cloud, (2) the spectacularly successful use of supernovae as distance indicators for cosmology, (3) the association of some supernovae with the enigmatic cosmic gamma-ray bursts, and (4) the discovery of a class of superluminous supernovae, the pace of supernova research has been increasing sharply. This monograph serves as a broad survey of modern supernova research and a guide to the current literature. The book’s emphasis is on the explosive phases of supernovae. Part 1 is devoted to a survey of the kinds of observations that inform us about supernovae, some basic interpreta tions of such data, and an overview of t...

  7. Understanding vented gas explosions

    Energy Technology Data Exchange (ETDEWEB)

    Lautkaski, R. [VTT Energy, Espoo (Finland). Energy Systems


    The report is an introduction to vented gas explosions for nonspecialists, particularly designers of plants for flammable gases and liquids. The phenomena leading to pressure generation in vented gas explosions in empty and congested rooms are reviewed. The four peak model of vented gas explosions is presented with simple methods to predict the values of the individual peaks. Experimental data on the external explosion of dust and gas explosions is discussed. The empirical equation relating the internal and external peak pressures in vented dust explosions is shown to be valid for gas explosion tests in 30 m{sup 3} and 550 m{sup 3} chambers. However, the difficulty of predicting the internal peak pressure in large chambers remains. Methods of explosion relief panel design and principles of vent and equipment layout to reduce explosion overpressures are reviewed. (orig.) 65 refs.

  8. Extrusion Upsetting Multiple Processing in Sandglass Die

    Institute of Scientific and Technical Information of China (English)


    A new method of getting ultrafine grain size has been investigated, which is called "Extrusion Upsetting Multiple Processing in Sandglass Die" or "Sandglass Extrusion" (SE). Since the shape of tested billet can remain unchanged after SE, the billet can be extruded repeatedly in order to get large plastic strain. The ultrafine grain size can be obtained in the billet material due to the large plastic strain and the dynamic recrystallization during SE. The experiments on SE of Zn-5%Al alloy have been done. The SE technology, microstructures, microhardness and superplasticity of tested material after SE have been studied. The experimental results show that the equal-axial ultrafine microstructures can be introduced to the bulk test material during sandglass extrusion. The high strain rate superplasticity can be realized.

  9. Improving tensile properties of dilute Mg-0.27Al-0.13Ca-0.21Mn (at.%) alloy by low temperature high speed extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Nakata, T., E-mail: [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka 940-2188 (Japan); Mezaki, T.; Xu, C.; Oh-ishi, K. [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka 940-2188 (Japan); Shimizu, K.; Hanaki, S. [Sankyo Tateyama, Inc., Sankyo Material-Company, 8-3, Nagonoe, Imizu, Toyama 934-8515 (Japan); Kamado, S. [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka 940-2188 (Japan)


    As-cast Mg-0.27Al-0.13Ca-0.21Mn (at.%) alloy was extruded at temperatures from 350 °C to 500 °C. We examined the microstructural changes during extrusion at different temperatures to clarify dynamic recrystallization mechanisms during extrusion, and also investigated the effect of extrusion temperature on microstructures and mechanical properties of the alloy. High extrusion exit speed of 60 m/min was successfully achieved at wide range of temperatures from 350 °C to 500 °C even when as-cast dilute Mg-0.27Al-0.13Ca-0.21Mn (at.%) alloy was used as a billet for the extrusion. The extrusion at low temperature refines grain size and weakens basal texture due to continuous dynamic recrystallization (CDRX) together with double twinning. As a result, the alloy sample extruded at 350 °C exhibits higher tensile proof stress of 206 MPa and higher tensile ductility of 29% than T5-treated 6063 aluminum alloy and commercial AZ31 magnesium alloy even in an as-extruded condition. Furthermore, Hall–Petch coefficient for compressive proof stress is 1.8 times larger than that for tensile one, resulting in improvement of yield stress anisotropy (compressive proof stress/tensile yield stress ratio). - Highlights: • Dilute Mg–Al–Ca–Mn alloy can be extruded at high die-exit speed of 60 m/min. • The extrusion at low temperature refines recrystallized grain size and weakens basal texture. • Grain refining improves mechanical properties of dilute Mg–Al–Ca–Mn alloys.

  10. Study on Extrusion Technological Parametersof Brown Rice

    Institute of Scientific and Technical Information of China (English)

    ZhuYongyi; ZhouXianqing; LingLizhong


    Abstract: Extrusion is an efficient measure to improve the texture and physic-chemical properties of brown rice. The polynomial degree two model of extrusiontechnological parameters and gelatinized degree, water absorption index, water solubleindex and moisture content of extruded matter was obtained by methods of single factorand response surface methodology, R2=0.9649, 0.8745, 0.9079, 0.8677. The optimaltechnoiogica! parameters of brown rice extrusion were figured out as follows:moisturecontent of brown rice, 11.42%, speed of screw, 30rpm, feeding speed, and 20rpm.


    Directory of Open Access Journals (Sweden)

    Şule ALTUN


    Full Text Available Polyethylene terephthalate (PET is one of the most used thermo-plastic polymers. The total consumption of PET has been about 30 million tons in the year 2000. Polyester fibers constitute about 60 % of total synthetic fibers consumption. During extrusion, PET polymer is faced to thermal, thermo-oxidative and hydrolytic degradation, which result in severe reduction in its molecular weight, thereby adversely affecting its subsequent melt processability. Therefore, it is essential to understand degradation processes of PET during melt extrusion.

  12. LLNL casting technology (United States)

    Shapiro, A. B.; Comfort, W. J., III


    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  13. 78 FR 64246 - Commerce in Explosives; List of Explosives Materials (United States)


    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF JUSTICE Bureau of Alcohol, Tobacco, Firearms, and Explosives Commerce in Explosives; List of Explosives Materials AGENCY: Bureau of Alcohol, Tobacco, Firearms, and Explosives (ATF); Department of Justice. ACTION:...

  14. Climate Throughout Geologic Time Was Cooled by Sequences of Explosive Volcanic Eruptions Forming Aerosols That Reflect and Scatter Ultraviolet Solar Radiation and Warmed by Relatively Continuous Extrusion of Basaltic Lava that Depletes Ozone, Allowing More Solar Ultraviolet Radiation to Reach Earth (United States)

    Ward, P. L.


    Active volcanoes of all sizes and eruptive styles, emit chlorine and bromine gases observed to deplete ozone. Effusive, basaltic volcanic eruptions, typical in Hawaii and Iceland, extrude large lava flows, depleting ozone and causing global warming. Major explosive volcanoes also deplete ozone with the same emissions, causing winter warming, but in addition eject megatons of water and sulfur dioxide into the lower stratosphere where they form sulfuric-acid aerosols whose particles grow large enough to reflect and scatter ultraviolet sunlight, causing net global cooling for a few years. The relative amounts of explosive and effusive volcanism are determined by the configuration of tectonic plates moving around Earth's surface. Detailed studies of climate change throughout geologic history, and since 1965, are not well explained by greenhouse-gas theory, but are explained quite clearly at Ozone concentrations vary substantially by the minute and show close relationships to weather system highs and lows (as pointed out by Dobson in the 1920s), to the height of the tropopause, and to the strength and location of polar vortices and jet streams. Integrating the effects of volcanism on ozone concentrations and the effects of ozone concentrations on synoptic weather patterns should improve weather forecasting. For example, the volcano Bárðarbunga, in central Iceland, extruded 85 km2 of basaltic lava between August 29, 2014, and February 28, 2015, having a profound effect on weather. Most surprising, more than a week before the March 4 eruption of Eyjafjallajökull in 2010, substantial amounts of ozone were released in the vicinity of the volcano precisely when surface deformation showed that magma first began moving up from sills below 4 km depth. Ozone similarly appears to have been emitted 3.5 months before the Pinatubo eruption in 1991. Readily available daily maps of ozone concentrations may allow early warning of an imminent volcanic

  15. Effects of extrusion processing on nutrients in dry pet food

    NARCIS (Netherlands)

    Tran, Q.D.; Hendriks, W.H.; Poel, van der A.F.B.


    Extrusion cooking is commonly used to produce dry pet foods. As a process involving heat treatment, extrusion cooking can have both beneficial and detrimental effects on the nutritional quality of the product. Desirable effects of extrusion comprise increase in palatability, destruction of

  16. Extrusion instability in an aramid fibre spinning process

    NARCIS (Netherlands)

    Drost, S.


    The efficiency of polymer extrusion processes can be severely limited by the occurrence of viscoelastic extrusion instabilities. In a para-aramid fibre spinning process, for example, a μm-scale extrusion instability is responsible for the waste of tons of polymer per year. At present, a considerab

  17. Totally confined explosive welding (United States)

    Bement, L. J. (Inventor)


    The undesirable by-products of explosive welding are confined and the association noise is reduced by the use of a simple enclosure into which the explosive is placed and in which the explosion occurs. An infrangible enclosure is removably attached to one of the members to be bonded at the point directly opposite the bond area. An explosive is completely confined within the enclosure at a point in close proximity to the member to be bonded and a detonating means is attached to the explosive. The balance of the enclosure, not occupied by explosive, is filled with a shaped material which directs the explosive pressure toward the bond area. A detonator adaptor controls the expansion of the enclosure by the explosive force so that the enclosure at no point experiences a discontinuity in expansion which causes rupture. The use of the technique is practical in the restricted area of a space station.

  18. Cell phone explosion. (United States)

    Atreya, Alok; Kanchan, Tanuj; Nepal, Samata; Pandey, Bhuwan Raj


    Cell phone explosions and resultant burn injuries are rarely reported in the scientific literature. We report a case of cell phone explosion that occurred when a young male was listening to music while the mobile was plugged in for charging.

  19. Effects of extrusion conditions on the extrusion responses and the quality of brown rice pasta. (United States)

    Wang, Li; Duan, Wei; Zhou, Sumei; Qian, Haifeng; Zhang, Hui; Qi, Xiguang


    This research investigated the effects of extrusion temperature and screw speed on the extrusion system parameters and the qualities of brown rice pasta. The die pressure and motor torque value reached a maximum at 90°C but decreased when the screw speed increased from 80 to 120rpm. The extrusion temperature and screw speed also significantly affected the cooking quality and textural properties of brown rice pasta. The pasta produced at an extrusion temperature of 120°C and screw speed of 120rpm had the best quality with a cooking loss, hardness and adhesiveness of 6.7%, 2387.2g and -7.0g⋅s, respectively, similar to those of pasta made from gluten-free flour. The results indicated that brown rice can be used to produce gluten-free pasta with improved nutrition.



    Lotous, V.; Dragobetskii, V.


    Purpose - analysis of the variety of factors of the physical phenomena accompanying the process of the power explosive effect for development of new processes of metal treatment: explosive film coating of hardening and updating of a superficial layer of an item. Industrial approbation of cladding techniques by explosion of item surfaces of complex configuration and determination of parameters of the process of the explosive welding of high-strength pig-iron (graphite of the spherical form) wi...

  1. Photoacoustic Sensing of Explosives (United States)


    NOV 2013 2. REPORT TYPE 3. DATES COVERED 00-00-2013 to 00-00-2013 4. TITLE AND SUBTITLE Photoacoustic Sensing of Explosives 5a. CONTRACT Photoacoustic Sensing of Explosives (PHASE) is a promising new technology that detects trace explosive residues from significant... photoacoustic phenomena resulting from ultraviolet laser excitation. Exposed explosives are excited up to 100 meters away by using PHASE’s

  2. Inspection tester for explosives (United States)

    Haas, Jeffrey S.; Simpson, Randall L.; Satcher, Joe H.


    An inspection tester that can be used anywhere as a primary screening tool by non-technical personnel to determine whether a surface contains explosives. It includes a body with a sample pad. First and second explosives detecting reagent holders and dispensers are operatively connected to the body and the sample pad. The first and second explosives detecting reagent holders and dispensers are positioned to deliver the explosives detecting reagents to the sample pad. A is heater operatively connected to the sample pad.

  3. Explosive Line Wave Generators (United States)


    curvature produced by each line wave generator. Piezoelectric pins were used for an additional assessment of the explosive lens a visual assessment of the wave curvature from the high speed camera images, the explosive lens design was also evaluated using piezoelectric pins...High Explosive Firing Complex (HEFC). The various explosive line wave generators were taped vertically on a supporting board and the detonation wave

  4. Physical and mathematical modelling of extrusion processes

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Gronostajski, Z.; Niechajowics, A.


    The main objective of the work is to study the extrusion process using physical modelling and to compare the findings of the study with finite element predictions. The possibilities and advantages of the simultaneous application of both of these methods for the analysis of metal forming processes...

  5. Hydrodynamic modelling of hydrostatic magnesium extrusion

    NARCIS (Netherlands)

    Moodij, E.; Rooij, de M.B.; Schipper, D.J.


    Wilson’s hydrodynamic model of the hydrostatic extrusion process is extended to meet the geometry found on residual billets. The transition from inlet to work zone of the process is not considered sharp as in the model of Wilson but as a rounded edge, modelled by a parabolic function. It is shown th

  6. Friction phenomena in hydrostatic extrusion of magnesium

    NARCIS (Netherlands)

    Moodij, Ellen


    When magnesium is hydrostatically extruded an inconsistent and sometimes bad surface quality is encountered. In hydrostatic extrusion the billet is surrounded by a lubricant, usually castor oil. The required pressure to deform the material is applied onto this lubricant and not directly to the bill

  7. Formation of Chromosomal Domains by Loop Extrusion

    Directory of Open Access Journals (Sweden)

    Geoffrey Fudenberg


    Full Text Available Topologically associating domains (TADs are fundamental structural and functional building blocks of human interphase chromosomes, yet the mechanisms of TAD formation remain unclear. Here, we propose that loop extrusion underlies TAD formation. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. Using polymer simulations, we show that this model produces TADs and finer-scale features of Hi-C data. Each TAD emerges from multiple loops dynamically formed through extrusion, contrary to typical illustrations of single static loops. Loop extrusion both explains diverse experimental observations—including the preferential orientation of CTCF motifs, enrichments of architectural proteins at TAD boundaries, and boundary deletion experiments—and makes specific predictions for the depletion of CTCF versus cohesin. Finally, loop extrusion has potentially far-ranging consequences for processes such as enhancer-promoter interactions, orientation-specific chromosomal looping, and compaction of mitotic chromosomes.

  8. 75 FR 80527 - Aluminum Extrusions From China (United States)


    ... Republic of China: Postponement of Final Determination of Sales at Less Than Fair Value, 75 FR 73041... Sales at Less Than Fair Value, and Preliminary Determination of Targeted Dumping, 75 FR 69403, November... Affirmative Countervailing Duty Determination, 75 FR 54302, September 7, 2010, and Aluminum Extrusions...

  9. Energy aspects in food extrusion-cooking

    NARCIS (Netherlands)

    Janssen, L.P.B.M.; Moscicki, L.; Mitrus, M.


    Theoretical and practical energy balance considerations in food extrusion-cooking are presented in the paper. Based on the literature review as well as on own measurement results, the baro-thermal treatment of different vegetable raw materials is discussed together with the engineering aspects of th

  10. Limits of Lubrication in Backward Can Extrusion

    DEFF Research Database (Denmark)

    Bennani, B; Bay, Niels


    The increasing demand in industry to produce cans at low reduction by the backward extrusion process involves better understanding of this process. To analyse the process, numerical simulations by the finite-element method and experimental simulations by physical modelling using wax as a model...

  11. Robo-Enabled Tumor Cell Extrusion. (United States)

    Richardson, Helena E; Portela, Marta


    How aberrant cells are removed from a tissue to prevent tumor formation is a key question in cancer biology. Reporting in this issue of Developmental Cell, Vaughen and Igaki (2016) show that a pathway with an important role in neural guidance also directs extrusion of tumor cells from epithelial tissues.

  12. Root resorption after orthodontic intrusion and extrusion:.

    NARCIS (Netherlands)

    Han, G.; Huang, S.; Hoff, J.W. Von den; Zeng, X.; Kuijpers-Jagtman, A.M.


    The aim of this investigation was to compare root resorption in the same individual after application of continuous intrusive and extrusive forces. In nine patients (mean age 15.3 years), the maxillary first premolars were randomly intruded or extruded with a continuous force of 100 cN for eight wee

  13. Physical and mathematical modelling of extrusion processes

    DEFF Research Database (Denmark)

    Arentoft, Mogens; Gronostajski, Z.; Niechajowics, A.


    The main objective of the work is to study the extrusion process using physical modelling and to compare the findings of the study with finite element predictions. The possibilities and advantages of the simultaneous application of both of these methods for the analysis of metal forming processes...

  14. Improved corn protein (zein) extrusion processing (United States)

    Melt processing using a single and twin screw extruder has been carried out on zein where extrusion temperatures were varied between 100ºC and 300ºC. In addition, melt reprocessing (up to seven times) of zein was undertaken using a single screw extruder. Differential scanning calorimetry (DSC) and t...

  15. Reactive Extrusion of Zein with Glyoxal (United States)

    Cross-linked zein has been produced using glyoxal as the cross-linking reagent via reactive extrusion for the first time in a twin screw extruder using dilute sodium hydroxide as catalyst. Tri(ethylene glycol) was used as a plasticizer for various items. The extrudate was then ground and processed...

  16. [Changes in the microvascular pattern of the periodontal ligament in an experimental tooth extrusion]. (United States)

    Kobayashi, K


    Forty eight adult cats were employed to investigate the serial changes of vascular patterns of the periodontal ligament on tooth extrusion. The right upper canines have been successively extruded (initial load 40 gr) with a open coil spring. The experimental periods were set on 1, 2, 3, 4 and 6 weeks respectively. On each experimental period, the microvascular casts of the periodontal ligament and alveolar bone around the experimental tooth were prepared for the scanning electron microscopy, utilizing the acrylic plastic injection method (Taniguchi and Ohta, et al. 1952 and 1955). And the serial sections of the surrounding tissues of the experimental tooth were made. In order to elucidate the mode of the tooth movement, the load of applied force and the distance of extrusion were measured. Results obtained were as follows: 1. The experimental tooth was extruded rapidly during first two weeks. The speed reduced gradually afterwards. 2. The new vascularization was seen around the apex first, then widely spread in the periodontal ligament. And the remarkable trabecula-shaped bone formation were observed around the venous networks of the root apex after two week period. 3. The tissue reactions after the tooth extrusion delayed in comparison with the movement of the tooth. 4. Although the tissue reactions of the root apex of the extruded tooth were originally similar to the one in the transverse tooth movement, slight differences were found in timing of the tissue change and shape of the capillary network. The findings of the tissue change showed that the light force was indicated in extrusion of the tooth. And the range of action of the force applied should be limited in orthodontic clinic.

  17. Modelling of Tape Casting for Ceramic Applications

    DEFF Research Database (Denmark)

    Jabbari, Masoud

    Functional ceramics find use in many different applications of great interest, e.g. thermal barrier coatings, piezoactuators, capacitors, solid oxide fuel cells and electrolysis cells, membranes, and filters. It is often the case that the performance of a ceramic component can be increased markedly...... if it is possible to vary the relevant properties (e.g. electrical, electrochemical, or magnetic) in a controlled manner along the extent of the component. Such composites in which ceramic layers of different composition and/or microstructure are combined provide a new and intriguing dimension to the field...... of functional ceramics research. Advances in ceramic forming have enabled low cost shaping techniques such as tape casting and extrusion to be used in some of the most challenging technologies. These advances allow the design of complex components adapted to desired specific properties and applications. However...

  18. Glovebox Advanced Casting System Casting Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States)


    Casting optimization in the GACS included three broad areas; casting of U-10Zr pins, incorporation of an integral FCCI barrier, and development of a permanent crucible coating. U-10Zr casting was improved over last year’s results by modifying the crucible design to minimize contact with the colder mold. Through these modifications casting of a three pin batch was successful. Incorporation of an integral FCCI barrier also was optimized through furnace chamber pressure changes during the casting cycle to reduce gas pressures in the mold cavities which led to three full length pins being cast which incorporated FCCI barriers of three different thicknesses. Permanent crucible coatings were tested against a base case; 1500°C for 10 minutes in a U-20Pu-10Zr molten alloy. None of the candidate coating materials showed evidence of failure upon initial visual examination. In all areas of work a large amount of characterization will be needed to fully determine the effects of the optimization activities. The characterization activities and future work will occur next year.

  19. High integrity automotive castings

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, D. [Eck Industries Inc., St. Manitowoc, WI (United States)


    This paper described the High Integrity Magnesium Automotive Casting (HI-MAC) program, which was developed to ensure the widespread adoption of magnesium in structural castings. The program will encourage the use of low pressure permanent molds, squeeze casting, and electromagnetic pumping of magnesium into dies. The HI-MAC program is currently investigating new heat treatment methods, and is in the process of creating improved fluid flow and solidification modelling to produce high volume automotive components. In order to address key technology barriers, the program has been divided into 8 tasks: (1) squeeze casting process development; (2) low pressure casting technology; (3) thermal treatment; (4) microstructure control; (5) computer modelling and properties; (6) controlled molten metal transfer and filling; (7) emerging casting technologies; and (8) technology transfer throughout the automotive value chain. Technical challenges were outlined for each of the tasks. 1 ref., 3 tabs., 5 figs.

  20. Improving Metal Casting Process (United States)


    Don Sirois, an Auburn University research associate, and Bruce Strom, a mechanical engineering Co-Op Student, are evaluating the dimensional characteristics of an aluminum automobile engine casting. More accurate metal casting processes may reduce the weight of some cast metal products used in automobiles, such as engines. Research in low gravity has taken an important first step toward making metal products used in homes, automobiles, and aircraft less expensive, safer, and more durable. Auburn University and industry are partnering with NASA to develop one of the first accurate computer model predictions of molten metals and molding materials used in a manufacturing process called casting. Ford Motor Company's casting plant in Cleveland, Ohio is using NASA-sponsored computer modeling information to improve the casting process of automobile and light-truck engine blocks.

  1. New Mix Explosives for Explosive Welding (United States)

    Andreevskikh, Leonid


    Suggested and tested were some mix explosives--powder mixtures of a brisant high explosive (HE = RDX, PETN) and an inert diluent (baking soda)--for use in explosive welding. RDX and PETN were selected in view of their high throwing ability and low critical diameter. Since the decomposition of baking soda yields a huge amount of gaseous products, its presence ensures (even at a low HE percentage) a throwing speed that is sufficient for realization of explosive welding, at a reduced brisant action of charge. Mix chargers containing 30-70 wt % HE (the rest baking soda) have been tested experimentally and optimized. For study of possibility to reduce critical diameter of HE mixture, the mixture was prepared where HE crystal sizes did not exceed 10 μm. The tests, which were performed with this HE, revealed that the mixture detonated stably with the velocity D ~ 2 km/s, if the layer thickness was d = 2 mm. The above explosives afford to markedly diminish deformations within the oblique impact zone and thus to carry out explosive welding of hollow items and thin metallic foils.

  2. What factors control the superficial lava dome explosivity? (United States)

    Boudon, Georges; Balcone-Boissard, Hélène; Villemant, Benoit; Morgan, Daniel J.


    Dome-forming eruption is a frequent eruptive style; lava domes result from intermittent, slow extrusion of viscous lava. Most dome-forming eruptions produce highly microcrystallized and highly- to almost totally-degassed magmas which have a low explosive potential. During lava dome growth, recurrent collapses of unstable parts are the main destructive process of the lava dome, generating concentrated pyroclastic density currents (C-PDC) channelized in valleys. These C-PDC have a high, but localized, damage potential that largely depends on the collapsed volume. Sometimes, a dilute ash cloud surge develops at the top of the concentrated flow with an increased destructive effect because it may overflow ridges and affect larger areas. In some cases, large lava dome collapses can induce a depressurization of the magma within the conduit, leading to vulcanian explosions. By contrast, violent, laterally directed, explosions may occur at the base of a growing lava dome: this activity generates dilute and turbulent, highly-destructive, pyroclastic density currents (D-PDC), with a high velocity and propagation poorly dependent on the topography. Numerous studies on lava dome behaviors exist, but the triggering of lava dome explosions is poorly understood. Here, seven dome-forming eruptions are investigated: in the Lesser Antilles arc: Montagne Pelée, Martinique (1902-1905, 1929-1932 and 650 y. BP eruptions), Soufrière Hills, Montserrat; in Guatemala, Santiaguito (1929 eruption); in La Chaîne des Puys, France (Puy de Dome and Puy Chopine eruptions). We propose a new model of superficial lava-dome explosivity based upon a textural and geochemical study (vesicularity, microcrystallinity, cristobalite distribution, residual water contents, crystal transit times) of clasts produced by these key eruptions. Superficial explosion of a growing lava dome may be promoted through porosity reduction caused by both vesicle flattening due to gas escape and syn-eruptive cristobalite

  3. Noise-induced variability of volcanic extrusions (United States)

    Alexandrov, D. V.; Bashkirtseva, I. A.; Ryashko, L. B.


    Motivated by important physical applications, we study a non-linear dynamics of volcanic extrusions on the basis of a simple pressure-mass flow model. We demonstrate that the deterministic phase portrait represents either the bulbous-type curves or closed paths stretched to their left depending on the initial conditions. The period of phase trajectories therewith increases when the pressure drop between the conduit top and bottom compensates the lava column pressure in it. Stochastic forcing changes the system dynamics drastically. We show that a repetitive scenario of volcanic behaviour with intermittency of stochastic oscillations of different extrusion amplitudes and frequencies appears in the presence of noises. As this takes place, the mean values of interspike intervals characterizing the system periodicity have a tendency to grow with increasing the noise intensity. The probability distribution functions confirming this dynamic behaviour are constructed.

  4. A process planning system for cold extrusion

    Directory of Open Access Journals (Sweden)



    Full Text Available A Process Planning system ProEx-Cold is developed for extrusion shapes to eliminate the tedious and expensive procedure of trial and correction of a proper die and the process. The system has three modules as: feature recognition, upper bound analysis and 3D graphics generation & display using OpenGL application engine. The input parameters to the proposed CAPP system includes: die type, billet TYPE & material, geometrical details of the product, ram speed,reduction, friction condition and billet condition etc. to influence parameters like production rate, extrusion ram pressure etc. C-programming, OpenGL graphics and Visual C++ editor has been used to implement ProEx-Cold.

  5. Performance Steel Castings (United States)


    alloys , foundry, muzzle brake, supply center, tooling, sources Notice Distribution Statement A Format Information Report created in Microsoft Word...Development of Sand Properties 103 Advanced Modeling Dataset.. 105 High Strength Low Alloy (HSLA) Steels 107 Steel Casting and Engineering Support...University, University of Northern Iowa, Non- Ferrous Founders’ Society, QuesTek,, Spokane Industries, Nova Precision Casting, Waukesha

  6. Equal Channel Angular Extrusion of AA 6063 Using Conventional Direct Extrusion Press (United States)

    Liu, Cheng-Hsien; Lin, Hsin-Chih


    In the present work, an extrusion-equal channel angular extrusion (Ex-ECAE) process composed of two processes, extrusion and ECAE, is developed. The Ex-ECAE die contains three segments and is used directly in the conventional direct extrusion press to refine the microstructure, specifically the coarse grain layer (CGL) on the surface of the extrudate. The first segment in the die is designed to perform the normal extrusion process and the second and third segments to perform the process of ECAE. The study reveals that the CGL can be eliminated (refined) completely at the macroscale. At the microscale, the original grain is subdivided into subgrain, which contains many smaller cells. The results can be explained by the grain subdivision mechanism. The textures of the Ex-ECAE sample at various segments are measured using EBSD (Electron Backscatter Diffraction). The results reveal that the first segment of the Ex-ECAE sample has a perfect fiber texture which consists of a mixture of strong and weak fiber components. The texture of the second segment is a mixture of strong (1 1 0) [1 -2 1] and weak (0 1 1) [2 -1 0] fiber components. However, the main component of the second segment is a typical texture of the "alloy" or "brass" type. Finally, the texture of the extrudate (the third segment) is reversed to an incomplete fiber texture which consists of strong (0 0 1) [-1 -1 0] and weak (1 1 1) [1 -1 0].

  7. The extrusion properties of potato granules


    Kooi, Eng Teong


    Potato granules from different sources were found, on extrusion, to produce potato snacks of variable quality. In some instances strip formation was unsatisfactory, in other instances blistering of the snack occurred on frying. In total, about 20-25 batches of potato granules were examined and classified in relation to these two phenomena. The amylose/amylopectin ratios of these samples of potato granules were determined by the semi-micro potentiometric iodine titration technique, but it was ...

  8. Evolution of halictine castes (United States)

    Knerer, Gerd


    Social halictine bees have female castes that range from species with no size differences to those with a discrete bimodality. Female caste differences are inversely correlated with the number of males produced in the first brood. It is proposed that the sexual dimorphism of solitary forms is being usurped by the female caste system of species in the process of turning social. Thus, caste differences and summer male suppression are greatest in the social species originating from solitary precursors with distinct sexual dimorphism, and are least in species evolving from solitary ancestors with a continuous sexual polymorphism.

  9. Dynamic-tensile-extrusion response of fluoropolymers

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Eric N [Los Alamos National Laboratory; Trujillo, Carl P [Los Alamos National Laboratory; Gray, George T [Los Alamos National Laboratory


    The current work applies the recently developed Dynamic-Tensile-Extrusion (Dyn-Ten-Ext) technique to polytetrafluoroethylene (PTFE) and polychlorotrifluoroethylene (PCTFE). Similar to the Taylor Impact Rod, Dynamic-Tensile-Extrusion is a strongly integrated test, probing a wide range of strain rates and stress states. However, the stress state is primarily tensile enabling investigation of dynamic tensile failure modes. Here we investigate the influence of this propensity to neck or not between PCTFE and PTFE on their response under dynamic tensile extrusion loading. The results of the Dyn-Ten-Ext technique are compared with two classic techniques. Both polymers have been investigated using Tensile Split Hopkinson Pressure Bar. The quasistatic and dynamic responses of both fluoro-polymers have been extensively characterized. The two polymers exhibit significantly different failure behavior under tensile loading at moderate strain rates. Polytetrafluoroethylene resists formation of a neck and exhibits significant strain hardening. Independent of temperature or strain rate, PTFE sustains true strains to failure of approximately 1.5. Polychlorotrifluoroethylene, on the other hand, consistently necks at true strains of approximately 0.05.

  10. Caste in Itself, Caste and Class, or Caste in Class


    Ramkrishna Mukherjee


    After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

  11. Explosives tester with heater (United States)

    Del Eckels, Joel [Livermore, CA; Nunes, Peter J [Danville, CA; Simpson, Randall L [Livermore, CA; Whipple, Richard E [Livermore, CA; Carter, J Chance [Livermore, CA; Reynolds, John G [San Ramon, CA


    An inspection tester system for testing for explosives. The tester includes a body and a swab unit adapted to be removeably connected to the body. At least one reagent holder and dispenser is operatively connected to the body. The reagent holder and dispenser contains an explosives detecting reagent and is positioned to deliver the explosives detecting reagent to the swab unit. A heater is operatively connected to the body and the swab unit is adapted to be operatively connected to the heater.

  12. Heat Treated AZ61 Magnesium Alloy Obtained by Direct Extrusion and Continuous Rotary Extrusion Process

    Directory of Open Access Journals (Sweden)

    Bigaj M.


    Full Text Available The results of studies carried out on the heat treated AZ61 magnesium alloy extruded by two methods, i.e. direct extrusion and continuous rotary extrusion, were presented. As part of the work, parameters of the T6 heat treatment were proposed and aging curves were plotted. The solution heat treatment process was accompanied by the grain growth. During artificial aging, due to the decomposition of solid solution, the β-Mg17Al12 phase was precipitated from the supersaturated α solution. It precipitated in a coagulated form at the grain boundaries and in the form of fine-dispersed plates arranged in a preferred direction relative to the grain orientation. Rods obtained by continuous rotary extrusion, unlike those made by the direct process, exhibited a low degree of texturing and lack of anisotropic properties.

  13. Explosive Technology Group (United States)

    Federal Laboratory Consortium — The Explosive Technology Group (ETG) provides diverse technical expertise and an agile, integrated approach to solve complex challenges for all classes of energetic...

  14. Magma extrusion during the Ubinas 2013–2014 eruptive crisis based on satellite thermal imaging (MIROVA) and ground-based monitoring (United States)

    Coppola, Diego; Macedo, Orlando; Ramos, Domingo; Finizola, Anthony; Delle Donne, Dario; del Carpio, Jose; White, Randall A.; McCausland, Wendy; Centeno, Riky; Rivera, Marco; Apaza, Fredy; Ccallata, Beto; Chilo, Wilmer; Cigolini, Corrado; Laiolo, Marco; Lazarte, Ivonne; Machaca, Roger; Masias, Pablo; Ortega, Mayra; Puma, Nino; Taipe, Edú


    After 3 years of mild gases emissions, the Ubinas volcano entered in a new eruptive phase on September 2nd, 2013. The MIROVA system (a space-based volcanic hot-spot detection system), allowed us to detect in near real time the thermal emissions associated with the eruption and provided early evidence of magma extrusion within the deep summit crater. By combining IR data with plume height, sulfur emissions, hot spring temperatures and seismic activity, we interpret the thermal output detected over Ubinas in terms of extrusion rates associated to the eruption. We suggest that the 2013–2014 eruptive crisis can be subdivided into three main phases: (i) shallow magma intrusion inside the edifice, (ii) extrusion and growing of a lava plug at the bottom of the summit crater coupled with increasing explosive activity and finally, (iii) disruption of the lava plug and gradual decline of the explosive activity. The occurrence of the 8.2 Mw Iquique (Chile) earthquake (365 km away from Ubinas) on April 1st, 2014, may have perturbed most of the analyzed parameters, suggesting a prompt interaction with the ongoing volcanic activity. In particular, the analysis of thermal and seismic datasets shows that the earthquake may have promoted the most intense thermal and explosive phase that culminated in a major explosion on April 19th, 2014.These results reveal the efficiency of space-based thermal observations in detecting the extrusion of hot magma within deep volcanic craters and in tracking its evolution. We emphasize that, in combination with other geophysical and geochemical datasets, MIROVA is an essential tool for monitoring remote volcanoes with rather difficult accessibility, like those of the Andes that reach remarkably high altitudes.

  15. Ageing of Insensitive DNAN Based Melt-Cast Explosives (United States)


    Note that due to the small amount of MNA (0.25%) per formulation, a calculation for its total content was not conducted. All consumables used were...ESD This test is performed according to the established procedure in [8]. Five cavities in a polypropylene annulus are filled with the sample and...each hole individually covered with a small piece of copper foil to assist conductivity through the sample. A capacitor is charged to a defined

  16. Active explosion barrier performance against methane and coal dust explosions

    National Research Council Canada - National Science Library

    J. J. L. du Plessis


    Preventing the propagation of methane or coal dust explosions through the use of active explosion-suppression systems remains one of the most underutilised explosion controls in underground coal mines...

  17. Tape-cast sensors and method of making (United States)

    Mukundan, Rangachary; Brosha, Eric L.; Garzon, Fernando H.


    A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

  18. Higher Education's Caste System (United States)

    Iannone, Ron


    In this article, the author discusses the history of the present caste system in higher education. He shows how the public's perception of this caste system is based on image and not usually on the quality of teaching and curriculum in colleges and universities. Finally, he discusses a model for accessibility to higher education and how higher…

  19. A cast orientation index. (United States)

    Ivanhoe, J R; Mahanna, G K


    This article describes a technique that allows multiple master casts to be precisely oriented to the same path of insertion and withdrawal. This technique is useful in situations where multiple fixed prosthodontic preparations require surveyed restorations and a single master cast is not available.

  20. Caste and power

    DEFF Research Database (Denmark)

    Roy, Dayabati


    This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...

  1. Zr Extrusion – Direct Input for Models & Validation

    Energy Technology Data Exchange (ETDEWEB)

    Cerreta, Ellen Kathleen [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    As we examine differences in the high strain rate, high strain tensile response of high purity, highly textured Zr as a function of loading direction, temperature and extrusion velocity with primarily post mortem characterization techniques, we have also developed a technique for characterizing the in-situ extrusion process. This particular measurement is useful for partitioning energy of the system during the extrusion process: friction, kinetic energy, and temperature

  2. Hydrodynamic Analysis to Process of Hydrostatic Extrusion for Tungsten Alloy

    Institute of Scientific and Technical Information of China (English)

    Fuchi WANG; Zhaohui ZHANG; Shukui LI


    The hydrodynamic analysis to the process of the hydrostatic extrusion for tungsten alloy is carried through the hydrodynamic lubrication theory and Reynolds equation in this paper. The critical velocity equation when the hydrodynamic lubrication conditions appear between the surfaces of the work- piece and the die is obtained, and the relationship between the critical velocity and the extrusion parameters is discussed, which build the theoretical bases to the application of the hydrostatic extrusion for tungsten alloy.

  3. Intrusion and extrusion of water in hydrophobic mesopores


    Barrat, Jean-Louis; Lefevre, Benoit; Bocquet, Lyderic; Saugey, Anthony; Vigier, Gérard; Gobin, Pierre-François; Charlaix, Elisabeth


    We present experimental and theoretical results on intrusion-extrusion cycles of water in hydrophobic mesoporous materials, characterized by independent cylindrical pores. The intrusion, which takes place above the bulk saturation pressure, can be well described using a macroscopic capillary model. Once the material is saturated with water, extrusion takes place upon reduction of the externally applied pressure; Our results for the extrusion pressure can only be understood by assuming that th...

  4. Multi-layers castings

    Directory of Open Access Journals (Sweden)

    J. Szajnar


    Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

  5. Continuous extrusion and rolling forming of copper strips

    Directory of Open Access Journals (Sweden)

    Yun Xinbing


    Full Text Available Continuous extrusion and rolling technology was proposed as a new strip production technology. It conducts a hot rolling process using waste heat after continuous extrusion. The continuous extrusion and rolling forming was simulated with DEFORM-3DT. Influences of extrusion wheel velocity and rolling reduction on the continuous extrusion and rolling forming were analyzed. It was shown that as extrusion wheel velocity increases, torque of extrusion wheel, chamber force and rolling force, will drop; temperature of the billet in the area of abutment which is highest will increase. As the rolling reduction is increased, torque of the extrusion wheel and force acting on the chamber decrease, while torque and force of the rolls increase. The experimental results showed that a homogeneously distributed and equiaxed grains microstructure can be formed in copper strip billets with an average grain size of about 80 μm, after continuous extrusion. Grains of the copper strips are stretched clearly, during rolling, along the rolling direction, to form a stable orientation. Nevertheless, the grain boundaries are still relatively clear to see.

  6. Conservation of extrusion as an exit mechanism for Chlamydia. (United States)

    Zuck, Meghan; Sherrid, Ashley; Suchland, Robert; Ellis, Tisha; Hybiske, Kevin


    Chlamydiae exit via membrane-encased extrusion or through lysis of the host cell. Extrusions are novel, pathogen-containing structures that confer infectious advantages to Chlamydia, and are hypothesized to promote cell-to-cell spread, dissemination to distant tissues and facilitate immune evasion. The extrusion phenomenon has been characterized for several Chlamydia trachomatis serovars, but a thorough investigation of extrusion for additional clinically relevant C. trachomatis strains and Chlamydia species has yet to be performed. The key parameters investigated in this study were: (i) the conservation of extrusion across the Chlamydia genus, (ii) the functional requirement for candidate Chlamydia genes in extrusion formation i.e. IncA and CT228 and (iii) extrusion-mediated uptake, and consequent survival of Chlamydia inside macrophages. Inclusion morphology was characterized by live fluorescence microscopy, using an inverted GFP strategy, at early and mid-stages of infection. Enriched extrusions were used to infect bone marrow-derived macrophages, and bacterial viability was measured following macrophage engulfment. Our results demonstrate that extrusion is highly conserved across chlamydiae, including ocular, STD and LGV biovars and divergent Chlamydia species. Consequently, this exit mechanism for Chlamydia may fulfill common advantages important for pathogenesis.


    Directory of Open Access Journals (Sweden)

    Tomasz Garbacz


    As part of the modernization of the cellular extrusion technology the extrusion head was designed and made. During the designing and modeling of the head the Auto CAD programe was used. After the prototyping the extrusion head was tested. In the article specification of cellular extrusion process of thermoplastics was presented. In the research, the endothermal chemical blowing agents in amount 1,0% by mass were used. The quantity of used blowing agent has a direct influence on density and structure of the extruded product of modified polymers. However, these properties have further influence on porosity, impact strength, hardness, tensile strength and another.

  8. Imaging Detonations of Explosives (United States)


    14. ABSTRACT The techniques and instrumentation presented in this report allow for mapping of temperature, pressure , chemical species, and...measurement in the explosive near- to far-field (0–500 charge diameters) of surface temperatures, peak air-shock pressures , some chemical species...15. SUBJECT TERMS imaging, explosions, temperature, pressure , chemical species 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT UU

  9. Explosions and static electricity

    DEFF Research Database (Denmark)

    Jonassen, Niels M


    The paper deals with the problem of electrostatic discharges as causes of ignition of vapor/gas and dust/gas mixtures. A series of examples of static-caused explosions will be discussed. The concepts of explosion limits, the incendiveness of various discharge types and safe voltages are explained...

  10. Extrusão dos implantes em portadores de cavidade anoftálmica Anophthalmic cavity and implant extrusion

    Directory of Open Access Journals (Sweden)

    Silvana Artioli Schellini


    Full Text Available OBJETIVO: Avaliar as características dos portadores de cavidades anoftálmicas que desenvolveram extrusão do implante. MÉTODOS: Estudo retrospectivo, observacional, tendo sido avaliados 37 portadores de cavidade anoftálmica que tiveram extrusão do implante de cavidade, na Faculdade de Medicina de Botucatu-UNESP. RESULTADOS: As extrusões ocorreram em cavidades enucleadas ou evisceradas, a maioria delas submetidas a cirurgia em decorrência de phthisis bulbi ou trauma, em geral de 1 a 2 anos após a cirurgia inicial. A deiscência precedeu a extrusão em todos os casos, tendo a extrusão ocorrido com todos os tipos de implantes empregados. CONCLUSÃO: Após a colocação de implantes de cavidade podem ocorrer complicações. A deiscência e extrusão das esferas são possibilidades que podem requerer nova intervenção cirúrgica, para a qual o paciente e o oftalmologista devem estar preparados.PURPOSE: To evaluate the characteristics of patients with anophthalmic cavity who developed sphere extrusion. METHODS: A retrospective observational study was done evaluating 37 patients with anophthalmic cavity and sphere extrusion at the "Faculdade de Medicina de Botucatu-UNESP". RESULTS: Extrusion was observed in enucleated and eviscerated cavities. The majority of the patients had the eye removed because of phthisis bulbi or trauma and the extrusion happened 1 or 2 years after the surgery. Extrusion was preceded by conjunctival dehiscence and exposure of the sphere and occurred with all used implants. CONCLUSION: Complications after orbital implant placement are a possibility. Dehiscence and sphere extrusion may happen and another surgery would be necessary. The patient and the ophthalmologist have to be prepared for this.

  11. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks (United States)

    Sce, Andrea; Caporale, Lorenzo


    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  12. Caste in Itself, Caste and Class, or Caste in Class

    Directory of Open Access Journals (Sweden)

    Ramkrishna Mukherjee


    Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

  13. The ancient Chinese casting techniques

    Directory of Open Access Journals (Sweden)

    Tan Derui


    Full Text Available In the course of Chinese civilization, which lasted more than 5,000 years, casting production has made a huge contribution. In this paper, some representative metal castings were presented. According to their forming techniques, they can be grouped into stone mould casting, clay mould casting, ablation casting, lost wax casting, stack casting, permanent mould casting, sand casting, etc. According to their materials, they can be categorized into tin bronze, bimetallic bronze, malleable cast iron, ductile cast iron, brass, cupronickel alloy (Packtong, etc. According to their surface decorative techniques they can be devided into gem inlay, gilding, gold and silver inlay, copper inlay, engraved decoration, surface tin-enrichment, mother-of-pearl inlay, burnished works with gold or silver inlay, surface coloring and cloisonné enamel, etc.

  14. Expansion of the whole wheat flour extrusion

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan


    A new model framework is proposed to describe the expansion of extrudates with extruder operating conditions based on dimensional analysis principle. The Buckingham pi dimensional analysis method is applied to form the basic structure of the model from extrusion process operational parameters. Us....... Using the Central Composite Design (CCD) method, whole wheat flour was processed in a twin-screw extruder with 16 trials. The proposed model can well correlate the expansion of the 16 trials using 3 regression parameters. The average deviation of the correlation is 5.9%....


    Institute of Scientific and Technical Information of China (English)


    The strain distribution of equal-cross section lateral extrusion(ECSLE) has been simulated by finite element method. Considering the effect of friction and the width of sample, the simulation results are very close to the reality. The simulated results showed that, around the corner of die, the strain is distributed by sharp layers, and the gradient of the layers is very large, which means that the deformation is just plane shear deformation; the larger the width of sample or the smaller the friction, the more uniform the strain distribution is.

  16. Expansion of the whole wheat flour extrusion

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan


    A new model framework is proposed to describe the expansion of extrudates with extruder operating conditions based on dimensional analysis principle. The Buckingham pi dimensional analysis method is applied to form the basic structure of the model from extrusion process operational parameters....... Using the Central Composite Design (CCD) method, whole wheat flour was processed in a twin-screw extruder with 16 trials. The proposed model can well correlate the expansion of the 16 trials using 3 regression parameters. The average deviation of the correlation is 5.9%....

  17. Clean Metal Casting

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian


    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  18. Topological defects in epithelia govern cell death and extrusion (United States)

    Saw, Thuan Beng; Doostmohammadi, Amin; Nier, Vincent; Kocgozlu, Leyla; Thampi, Sumesh; Toyama, Yusuke; Marcq, Philippe; Lim, Chwee Teck; Yeomans, Julia M.; Ladoux, Benoit


    Epithelial tissues (epithelia) remove excess cells through extrusion, preventing the accumulation of unnecessary or pathological cells. The extrusion process can be triggered by apoptotic signalling, oncogenic transformation and overcrowding of cells. Despite the important linkage of cell extrusion to developmental, homeostatic and pathological processes such as cancer metastasis, its underlying mechanism and connections to the intrinsic mechanics of the epithelium are largely unexplored. We approach this problem by modelling the epithelium as an active nematic liquid crystal (that has a long range directional order), and comparing numerical simulations to strain rate and stress measurements within monolayers of MDCK (Madin Darby canine kidney) cells. Here we show that apoptotic cell extrusion is provoked by singularities in cell alignments in the form of comet-shaped topological defects. We find a universal correlation between extrusion sites and positions of nematic defects in the cell orientation field in different epithelium types. The results confirm the active nematic nature of epithelia, and demonstrate that defect-induced isotropic stresses are the primary precursors of mechanotransductive responses in cells, including YAP (Yes-associated protein) transcription factor activity, caspase-3-mediated cell death, and extrusions. Importantly, the defect-driven extrusion mechanism depends on intercellular junctions, because the weakening of cell-cell interactions in an α-catenin knockdown monolayer reduces the defect size and increases both the number of defects and extrusion rates, as is also predicted by our model. We further demonstrate the ability to control extrusion hotspots by geometrically inducing defects through microcontact printing of patterned monolayers. On the basis of these results, we propose a mechanism for apoptotic cell extrusion: spontaneously formed topological defects in epithelia govern cell fate. This will be important in predicting

  19. Symptomatic stent cast. (United States)

    Keohane, John; Moore, Michael; O'Mahony, Seamus; Crosbie, Orla


    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.


    Shuck, A.B.


    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  1. Symptomatic stent cast.

    LENUS (Irish Health Repository)

    Keohane, John


    Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

  2. Anisotropic shrinkage characteristics of tape cast alumina (United States)

    Patwardhan, Jaideep Suresh

    Dimensional control during sintering is a major issue in ceramics processing to avoid high post-sintering costs associated with machining of the fired ceramic part to desired tolerances and dimensions. Ceramic forming processes such as tape casting, injection molding, and extrusion involve shear of anisotropic particles resulting in preferential alignment of the particles in the green body. This preferential alignment causes directionality in mechanical, electrical, optical, and magnetic properties and most importantly warpage or distortion during sintering. A large effort has been devoted to synthesizing ceramic green bodies with minimal density gradients and uniform packing and modeling the sintering behavior evolution but little effort has been devoted to characterizing orientation of particles and the effect of preferential alignment on sintering shrinkage anisotropy. A systematic study was initiated to study the effect of processing variables such as shear rate, solids loading, temperature, and binder content on aqueous tape cast alumina. Three different alumina systems: A16-SG, Baikowski RC-UFX DBM and RC-LS DBM were investigated. Aqueous tapes of high solids loading alumina (56 vol. %) were tape cast at various speeds and thicknesses and assuming plane Couette flow a shear rate regime of 21--270 s-1 was investigated. Higher shear rates and high solids loading resulted in higher in-plane anisotropy whereas the anisotropy in the thickness direction was higher for low solids loading systems. The anisotropy was found to be fairly constant above a certain critical shear rate (˜100 s-1) irrespective of the temperature and the solids loading and this correlated with the viscosity-shear rate relationship of the cast slips. The higher shrinkage anisotropy in the thickness direction for the low solids loading systems (35 and 45 vol. %) was attributed to the higher amount of organics in the slip required to sustain the suitable viscosity for tape casting and

  3. Bainite obtaining in cast iron with carbides castings

    Directory of Open Access Journals (Sweden)

    S. Pietrowski


    Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

  4. Microstructure behavior and metal flow during continuously extending-extrusion forming of semisolid A2017 alloy

    Institute of Scientific and Technical Information of China (English)

    GUAN Ren-guo; WEN Jing-lin; WANG Shun-cheng; LIU Xiang-hua


    A self-designed test machine of continuously semisolid extending extrusion was made to produce the flat bar of A2017 alloy. The slurry of A2017 alloy with spherical or elliptical structures was obtained. During manufacturing semisolid A2017 alloy by the proposed process, the spherical grain was formed with the application of the large force provided by the rough roll. By controlling the casting temperature, the products of A2017 alloy with fine surfaces and rectangular transections of 14 mn×25 mm were produced. The microstructure of the product is fine with the stripped appearance. The fracture strength and elongation of the product are increased by 100 MPa and 29%, respectively.

  5. Numerical Studies of Low Cycle Fatigue in Forward Extrusion Dies

    DEFF Research Database (Denmark)

    Pedersen, Thomas Ø


    Forward extrusion dies typically fail due to transverse fatigue cracks or wear. Fatigue cracks are initiated in regions where the material is subjected to repeated plastic deformations, e.g. the transition radius in a forward extrusion die, in the present work, a material model capable of describ...

  6. 75 FR 34482 - Certain Aluminum Extrusions From China (United States)


    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 6, 2010 (75 FR... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... reason of imports from China of certain aluminum extrusions, provided for in subheadings 7604.21,...

  7. 76 FR 29007 - Certain Aluminum Extrusions From China (United States)


    ... in the Federal Register on December 22, 2010 (75 FR 80527). The hearing was held in Washington, DC... COMMISSION Certain Aluminum Extrusions From China Determinations On the basis of the record \\1\\ developed in... certain aluminum extrusions from ] China other than finished heat sinks, provided for in subheadings...

  8. Material testing of copper by extrusion-cutting

    DEFF Research Database (Denmark)

    Segalina, F.; De Chiffre, Leonardo


    was developed and implemented on a CNC lathe. An investigation was carried out extrusion-cutting copper discs using high-speed-steel cutting tools at 100 m/min cutting speed. Flow stress values for copper under machining-relevant conditions were obtained from measurement of the extrusion-cutting force...

  9. CAD implementation of design rules for aluminium extrusion dies

    NARCIS (Netherlands)

    Ouwerkerk, van Gijs


    Aluminium extrusion is an industrial forming process that is used to produce long profiles of a constant cross-section. This cross-section is shaped by the opening in a steel tool known as the die. The understanding of the mechanics of the aluminium extrusion process is still limited. The flow of al

  10. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    White Cast Iron (Ⅰ) White cast iron or ‘white iron' refers to the type of cast iron in which all of the carbon exists as carbide;there is no graphite in the as-cast structure and the fractured surface shows a white colour.White cast iron can be divided in three classes:· Normal white cast iron — this iron contains only C,Si,Mn,P and S,with no other alloying elements.· Low-alloy white cast iron — the total mass fraction of alloying elements is less than 5%.

  11. Modelling of semi-liquid aluminium flow in extrusion with temperature effect

    Directory of Open Access Journals (Sweden)

    G. Skorulski


    Full Text Available material remains stiff and holds its shape so it can be readily handled, but rapidly thins and flows like a liquid when sheared. It is this behaviour that is the key to the thixoforming process where material flows as a semi-liquid slurry into a die, as in conventional die-casting. Modelling the influence of the temperature distribution heterogeneity on deformation mechanisms during extrusion of the aluminium alloys in semi - liquid phase, the way of preparing samples and experimental technique has been analysed in the following work. There were made an analysis on the influence of the possible temperature distribution in recipient obtained during heating it on the extrusion process proceedings. The conclusions concerning stability of the process and appearing during it deformation mechanisms had been drawn on the ground of the received results. The plasticine and rape oil have been choosen as a substitute materials. Some kind of different variants have been investigated used a special experimental stand. The results of the tests presented below prove that the proposed technique can provide valuable insight into the material flow during deformation of aluminium alloys in the semi-liquid state and thus can give some guidance concerning the desirable temperature distribution within the workpiece.

  12. Manufacture of porous biodegradable polymer conduits by an extrusion process for guided tissue regeneration (United States)

    Widmer, M. S.; Gupta, P. K.; Lu, L.; Meszlenyi, R. K.; Evans, G. R.; Brandt, K.; Savel, T.; Gurlek, A.; Patrick, C. W. Jr; Mikos, A. G.; McIntire, L. V. (Principal Investigator)


    We have fabricated porous, biodegradable tubular conduits for guided tissue regeneration using a combined solvent casting and extrusion technique. The biodegradable polymers used in this study were poly(DL-lactic-co-glycolic acid) (PLGA) and poly(L-lactic acid) (PLLA). A polymer/salt composite was first prepared by a solvent casting process. After drying, the composite was extruded to form a tubular construct. The salt particles in the construct were then leached out leaving a conduit with an open-pore structure. PLGA was studied as a model polymer to analyze the effects of salt weight fraction, salt particle size, and processing temperature on porosity and pore size of the extruded conduits. The porosity and pore size were found to increase with increasing salt weight fraction. Increasing the salt particle size increased the pore diameter but did not affect the porosity. High extrusion temperatures decreased the pore diameter without altering the porosity. Greater decrease in molecular weight was observed for conduits manufactured at higher temperatures. The mechanical properties of both PLGA and PLLA conduits were tested after degradation in vitro for up to 8 weeks. The modulus and failure strength of PLLA conduits were approximately 10 times higher than those of PLGA conduits. Failure strain was similar for both conduits. After degradation for 8 weeks, the molecular weights of the PLGA and PLLA conduits decreased to 38% and 43% of the initial values, respectively. However, both conduits maintained their shape and did not collapse. The PLGA also remained amorphous throughout the time course, while the crystallinity of PLLA increased from 5.2% to 11.5%. The potential of seeding the conduits with cells for transplantation or with biodegradable polymer microparticles for drug delivery was also tested with dyed microspheres. These porous tubular structures hold great promise for the regeneration of tissues which require tubular scaffolds such as peripheral nerve

  13. Abl suppresses cell extrusion and intercalation during epithelium folding. (United States)

    Jodoin, Jeanne N; Martin, Adam C


    Tissue morphogenesis requires control over cell shape changes and rearrangements. In the Drosophila mesoderm, linked epithelial cells apically constrict, without cell extrusion or intercalation, to fold the epithelium into a tube that will then undergo epithelial-to-mesenchymal transition (EMT). Apical constriction drives tissue folding or cell extrusion in different contexts, but the mechanisms that dictate the specific outcomes are poorly understood. Using live imaging, we found that Abelson (Abl) tyrosine kinase depletion causes apically constricting cells to undergo aberrant basal cell extrusion and cell intercalation. abl depletion disrupted apical-basal polarity and adherens junction organization in mesoderm cells, suggesting that extruding cells undergo premature EMT. The polarity loss was associated with abnormal basolateral contractile actomyosin and Enabled (Ena) accumulation. Depletion of the Abl effector Enabled (Ena) in abl-depleted embryos suppressed the abl phenotype, consistent with cell extrusion resulting from misregulated ena Our work provides new insight into how Abl loss and Ena misregulation promote cell extrusion and EMT.

  14. Friction measurement and modelling in forward rod extrusion

    DEFF Research Database (Denmark)

    Tan, Xincai; Bay, Niels; Zhang, Wenqi


    Forward extrusion is one of the important processes in bulk metal forming. Friction stress can be estimated from the slope of the load±displacement curve at the steady state after the maximum load in a forward extrusion test. In this paper, forward rod extrusion tests are carried out to determine...... experimentally friction stress at various normal pressures, reductions in area, billet heights and lubrications. Tested materials include aluminium alloy, low carbon steel and stainless steel. Two lubrication methods are applied, conversion coating followed by either alkaline soap or molybdenum disulphide...... as the lubricant. Friction stresses are obtained from measurements of slopes of extrusion pressure±punch travel curves at the steady state stage. Normal pressures are evaluated by using Mohr’s circle, in which shear ¯ow stresses are estimated at the maximum elastic deformation points from the same extrusion...

  15. Aging of civil explosives (Poster)

    NARCIS (Netherlands)

    Krabbendam-La Haye, E.L.M.; Klerk, W.P.C. de; Hoen, C. 't; Krämer, R.E.


    For the Dutch MoD and police, TNO composed sets with different kinds of civil explosives to train their detection dogs. The manufacturer of these explosives guarantees several years of stability of these explosives. These sets of explosives are used under different conditions, like temperature and

  16. Parametric Explosion Spectral Model

    Energy Technology Data Exchange (ETDEWEB)

    Ford, S R; Walter, W R


    Small underground nuclear explosions need to be confidently detected, identified, and characterized in regions of the world where they have never before occurred. We develop a parametric model of the nuclear explosion seismic source spectrum derived from regional phases that is compatible with earthquake-based geometrical spreading and attenuation. Earthquake spectra are fit with a generalized version of the Brune spectrum, which is a three-parameter model that describes the long-period level, corner-frequency, and spectral slope at high-frequencies. Explosion spectra can be fit with similar spectral models whose parameters are then correlated with near-source geology and containment conditions. We observe a correlation of high gas-porosity (low-strength) with increased spectral slope. The relationship between the parametric equations and the geologic and containment conditions will assist in our physical understanding of the nuclear explosion source.

  17. Explosive Components Facility (United States)

    Federal Laboratory Consortium — The 98,000 square foot Explosive Components Facility (ECF) is a state-of-the-art facility that provides a full-range of chemical, material, and performance analysis...

  18. Intermittent Explosive Disorder

    Directory of Open Access Journals (Sweden)

    Lut Tamam


    Full Text Available Intermittent explosive disorder is an impulse control disorder characterized by the occurrence of discrete episodes of failure to resist aggressive impulses that result in violent assault or destruction of property. Though the prevalence intermittent explosive disorder has been reported to be relatively rare in frontier studies on the field, it is now common opinion that intermittent explosive disorder is far more common than previously thought especially in clinical psychiatry settings. Etiological studies displayed the role of both psychosocial factors like childhood traumas and biological factors like dysfunctional neurotransmitter systems and genetics. In differential diagnosis of the disorder, disorders involving agression as a symptom such as alcohol and drug intoxication, antisocial and borderline personality disorders, personality changes due to general medical conditions and behavioral disorder should be considered. A combination of pharmacological and psychotherapeutic approaches are suggested in the treatment of the disorder. This article briefly reviews the historical background, diagnostic criteria, epidemiology, etiology and treatment of intermittent explosive disorder.

  19. 75 FR 5545 - Explosives (United States)

    2010-02-03 . This Federal Register notice, as well as news releases and other relevant information, are also..., Tobacco, Firearms and Explosives (ATF) regulates the import, manufacture, distribution, and storage of...

  20. Ammonium nitrate explosion hazards

    Directory of Open Access Journals (Sweden)

    Negovanović Milanka


    Full Text Available Ammonium nitrate (AN primarily is used as a fertilizer but it is also very important compound in the production of industrial explosives. The application of ammonium nitrate in the production of industrial explosives was related with the early era of Nobel dynamite and widely increased with the appearance of blasting agents such as ANFO and Slurry, in the middle of the last Century. Throughout the world millions of tons of ammonium nitrate are produced annually and handled without incident. Although ammonium nitrate generally is used safely, accidental explosions involving AN have high impact resulting in loss of lives and destruction of property. The paper presents the basic properties of ammonium nitrate as well as hazards in handling of ammonium nitrate in order to prevent accidents. Several accidents with explosions of ammonium nitrate resulted in catastrophic consequences are listed in the paper as examples of non-compliance with prescribed procedures.

  1. Explosion suppression system (United States)

    Sapko, Michael J.; Cortese, Robert A.


    An explosion suppression system and triggering apparatus therefor are provided for quenching gas and dust explosions. An electrically actuated suppression mechanism which dispenses an extinguishing agent into the path ahead of the propagating flame is actuated by a triggering device which is light powered. This triggering device is located upstream of the propagating flame and converts light from the flame to an electrical actuation signal. A pressure arming device electrically connects the triggering device to the suppression device only when the explosion is sensed by a further characteristic thereof beside the flame such as the pioneer pressure wave. The light powered triggering device includes a solar panel which is disposed in the path of the explosion and oriented between horizontally downward and vertical. Testing mechanisms are also preferably provided to test the operation of the solar panel and detonator as well as the pressure arming mechanism.

  2. Shock waves & explosions

    CERN Document Server

    Sachdev, PL


    Understanding the causes and effects of explosions is important to experts in a broad range of disciplines, including the military, industrial and environmental research, aeronautic engineering, and applied mathematics. Offering an introductory review of historic research, Shock Waves and Explosions brings analytic and computational methods to a wide audience in a clear and thorough way. Beginning with an overview of the research on combustion and gas dynamics in the 1970s and 1980s, the author brings you up to date by covering modeling techniques and asymptotic and perturbative methods and ending with a chapter on computational methods.Most of the book deals with the mathematical analysis of explosions, but computational results are also included wherever they are available. Historical perspectives are provided on the advent of nonlinear science, as well as on the mathematical study of the blast wave phenomenon, both when visualized as a point explosion and when simulated as the expansion of a high-pressure ...

  3. Explosive Welding with Nitroguanidine. (United States)

    Sadwin, L D


    By using the explosive nitroguanidine, continuous welds can be made between similar and dissimilar metals. Since low detonation pressures are attainable, pressure transfer media are not required between the explosive and the metal surface. The need for either a space or an angle between the metals is eliminated, and very low atmospheric pressures are not required. Successful welds have been made between tantalum and 4140 steel, 3003H14 aluminum and 4140 steel, and 304 stainless steel and 3003H14 aluminum.

  4. Overview of Explosive Initiators (United States)


    important characteristics of an effective primary explosive is an extremely swift deflagration to detonation transition, meaning that once the... Taylor , G. W. C., Napier, S. E., "Preparation of Explosive Substances Containing Carboxymethyl Cellulose," U.S. Patent 3,291,664, 1966. 8 Perich, A...Rinkenbach, W. H., "Study of the Action of Lead Azide on Copper," U.S. Army ARDEC, Picatinny Arsenal, NJ, Technical Report No. 1152, 1942. 11 Taylor , G. W

  5. Handbook of HE (High Explosives) Explosive Effects (United States)


    uPcup SI.B iPip P 3 [ xpI os i or ,tf fects, Lx’i Osions In Air,6 19 6T~lT’ Explosions, Airblast - 19 ABSTRAC.T ’Continuje on "uri~ee it neczessary and...AIR FORCE INSTITUTE OF TECHNOLOGY/EN ATTN: MAT 0323 ATTN- LIURARY/AFIT/LDEE NAVAL OCEAN SYSTEMS CENTER AIR FORCE LOGISTICS COMMAND ATTN: CODE 825

  6. Extrusion Pretreatment of Lignocellulosic Biomass: A Review

    Directory of Open Access Journals (Sweden)

    Jun Zheng


    Full Text Available Bioconversion of lignocellulosic biomass to bioethanol has shown environmental, economic and energetic advantages in comparison to bioethanol produced from sugar or starch. However, the pretreatment process for increasing the enzymatic accessibility and improving the digestibility of cellulose is hindered by many physical-chemical, structural and compositional factors, which make these materials difficult to be used as feedstocks for ethanol production. A wide range of pretreatment methods has been developed to alter or remove structural and compositional impediments to (enzymatic hydrolysis over the last few decades; however, only a few of them can be used at commercial scale due to economic feasibility. This paper will give an overview of extrusion pretreatment for bioethanol production with a special focus on twin-screw extruders. An economic assessment of this pretreatment is also discussed to determine its feasibility for future industrial cellulosic ethanol plant designs.

  7. 49 CFR 172.522 - EXPLOSIVES 1.1, EXPLOSIVES 1.2 and EXPLOSIVES 1.3 placards. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false EXPLOSIVES 1.1, EXPLOSIVES 1.2 and EXPLOSIVES 1.3... INFORMATION, TRAINING REQUIREMENTS, AND SECURITY PLANS Placarding § 172.522 EXPLOSIVES 1.1, EXPLOSIVES 1.2 and EXPLOSIVES 1.3 placards. (a) Except for size and color, the EXPLOSIVES 1.1, EXPLOSIVES 1.2 and EXPLOSIVES 1.3...

  8. Eulerian hydrocode modeling of a dynamic tensile extrusion experiment (u)

    Energy Technology Data Exchange (ETDEWEB)

    Burkett, Michael W [Los Alamos National Laboratory; Clancy, Sean P [Los Alamos National Laboratory


    Eulerian hydrocode simulations utilizing the Mechanical Threshold Stress flow stress model were performed to provide insight into a dynamic extrusion experiment. The dynamic extrusion response of copper (three different grain sizes) and tantalum spheres were simulated with MESA, an explicit, 2-D Eulerian continuum mechanics hydrocode and compared with experimental data. The experimental data consisted of high-speed images of the extrusion process, recovered extruded samples, and post test metallography. The hydrocode was developed to predict large-strain and high-strain-rate loading problems. Some of the features of the features of MESA include a high-order advection algorithm, a material interface tracking scheme and a van Leer monotonic advection-limiting. The Mechanical Threshold Stress (MTS) model was utilized to evolve the flow stress as a function of strain, strain rate and temperature for copper and tantalum. Plastic strains exceeding 300% were predicted in the extrusion of copper at 400 m/s, while plastic strains exceeding 800% were predicted for Ta. Quantitative comparisons between the predicted and measured deformation topologies and extrusion rate were made. Additionally, predictions of the texture evolution (based upon the deformation rate history and the rigid body rotations experienced by the copper during the extrusion process) were compared with the orientation imaging microscopy measurements. Finally, comparisons between the calculated and measured influence of the initial texture on the dynamic extrusion response of tantalum was performed.

  9. Optimal design of an extrusion process for a hinge bracket

    Energy Technology Data Exchange (ETDEWEB)

    Na, Geum Ju; Jang, Myung Geun; Kim, Jong Bong [Seoul National University, Seoul (Korea, Republic of)


    This study considers process design in forming a hinge bracket. A thin hinge bracket is typically produced by bending a sheet panel or welding a hollow bar into a sheet panel. However, the hinge bracket made by bending or welding does not have sufficient durability in severe operating conditions because of the stress concentration in the bended region or the low corrosion resistance of the welded region. Therefore, this study uses forming to produce the hinge bracket part of a foldable container and to ensure durability in difficult operating conditions. An extrusion process for a T-shaped hinge bracket is studied using finite element analysis. Preliminary analysis shows that a very high forging load is required to form the bracket by forging. Therefore, extrusion is considered as a candidate process. Producing the part through the extrusion process enables many brackets to be made in a single extrusion and through successive cutting of the extruded part, thereby reducing the manufacturing cost. The design focuses on reducing the extrusion load and on ensuring shape accuracy. An initial billet is designed to reduce the extrusion load and to obtain a geometrically accurate part. The extruded part is bent frequently because of uneven material flow. Thus, extrusion die geometries are designed to obtain straight parts.

  10. Epithelial cell extrusion leads to breaches in the intestinal epithelium. (United States)

    Liu, Julia J; Davis, Elisabeth M; Wine, Eytan; Lou, Yuefei; Rudzinski, Jan K; Alipour, Misagh; Boulanger, Pierre; Thiesen, Aducio L; Sergi, Consolato; Fedorak, Richard N; Muruve, Daniel; Madsen, Karen L; Irvin, Randall T


    Two distinct forms of intestinal epithelial cell (IEC) extrusion are described: 1 with preserved epithelial integrity and 1 that introduced breaches in the epithelial lining. In this study, we sought to determine the mechanism underlying the IEC extrusion that alters the permeability of the gut epithelium. IEC extrusions in polarized T84 monolayer were induced with nigericin. Epithelial permeability was assessed with transepithelial electrical resistance and movements of latex microspheres and green fluorescent protein-transfected Escherichia coli across the monolayer. In vivo IEC extrusion was modulated in wild-type and a colitic (interleukin-10 knock-out) mouse model with caspase-1 activation and inhibition. Luminal aspirates and mucosal biopsies from control patients and patients with inflammatory bowel disease were analyzed for caspase-1 and caspase-3&7 activation. Caspase-1-induced IEC extrusion in T84 monolayers resulted in dose-dependent and time-dependent barrier dysfunction, reversible with caspase-1 inhibition. Moreover, the movements of microspheres and microbes across the treated epithelial monolayers were observed. Increased caspase-1-mediated IEC extrusion in interleukin-10 knock-out mice corresponded to enhanced permeation of dextran, microspheres, and translocation of E. coli compared with wild type. Caspase-1 inhibition in interleukin-10 knock-out mice resulted in a time-dependent reduction in cell extrusion and normalization of permeability to microspheres. Increased IEC extrusion in wild-type mice was induced with caspase-1 activation. In human luminal aspirates, the ratio of positively stained caspase-1 to caspase-3&7 cells were 1:1 and 2:1 in control patients and patients with inflammatory bowel disease, respectively; these observations were confirmed by cytochemical analysis of mucosal biopsies. IEC extrusion mediated by caspase-1 activation contributes to altered intestinal permeability in vitro and in vivo.


    Institute of Scientific and Technical Information of China (English)

    W.Q. Ma; H.Y. Sun; D.C. Kang; K.D. Zhao


    The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steel wires and plastic. Because reinforced skeleton of the steel wire increase the complexity of plastic flow during the extrusion phase, the traditional design criteria of extrusion die is not suitable. The study on extrusion die of the kind of pipe is very important step in produce development. Using finite element (FE) method in this paper, the flow rule of molten plastic inside the die has been predicted and a group of optimal structural parameters was obtained. These results are helpful for reducing the design cycle and improve the quality of the final product.

  12. Study On Extrusion Technological Parameters Of Brown Rice

    Institute of Scientific and Technical Information of China (English)

    Zhu Yongyi; Zhou Xianqing; Ling Lizhong


    Extrusion is an efficient measure to improve the texture and physic-s of brown rice. The polynomial degree two model of extrusion parameters and gelatinized degree, water absorption index, water soluble index and moisture content of extruded matter was obtained by methods of single factor and response surface methodology, R2=0.9649, 0.8745, 0.9079, 0.8677. The optimal parameters of brown rice extrusion were figured out as follows:moisture nrice, 11.42%, speed of screw, 30rpm, feeding speed, and 20rpm.

  13. A new engineering model for understanding extrusion process

    DEFF Research Database (Denmark)

    Cheng, Hongyuan; Friis, Alan

    A new engineering method is proposed to understand extrudate expansion and extrusion operation parameters for starch based food extrusion cooking process through dimensional analysis principle, i.e. Buckingham pi theorem. Three dimensionless groups, i.e. pump efficiency, water content...... and temperature, are suggested to describe the extrudate expansion. Using the three dimensionless groups, an equation is derived to express the extrudate expansion. The model has been used to correlate the experimental data for whole wheat flour and fish feed extrusion cooking. The average deviations...

  14. Orthodontic extrusion in the transitional dentition: a simple technique.

    LENUS (Irish Health Repository)

    Darby, Laura J


    Extrusion of teeth may be necessary in cases of delayed eruption, primary retention, traumatically intruded teeth, or subgingivally fractured teeth. Removable appliances are advantageous, as anchorage is not as tooth-dependant as in the case of fixed appliances. They are cost-effective, operator friendly, and a valuable treatment option to consider in cases where extrusion of anterior teeth in the transitional dentition is necessary. The purpose of this paper was to describe a simple, cost-effective technique using a removable appliance for extrusion of incisors in the transitional dentition.

  15. Calibrator device for the extrusion of cable coatings (United States)

    Garbacz, Tomasz; Dulebová, Ľudmila; Spišák, Emil; Dulebová, Martina


    This paper presents selected results of theoretical and experimental research works on a new calibration device (calibrators) used to produce coatings of electric cables. The aim of this study is to present design solution calibration equipment and present a new calibration machine, which is an important element of the modernized technology extrusion lines for coating cables. As a result of the extrusion process of PVC modified with blowing agents, an extrudate in the form of an electrical cable was obtained. The conditions of the extrusion process were properly selected, which made it possible to obtain a product with solid external surface and cellular core.

  16. Effects of extrusion and heat treatment on the mechanical properties and biocorrosion behaviors of a Mg-Nd-Zn-Zr alloy. (United States)

    Zhang, Xiaobo; Yuan, Guangyin; Mao, Lin; Niu, Jialin; Fu, Penghuai; Ding, Wenjiang


    Mechanical properties at room temperature and biocorrosion behaviors in simulated body fluid (SBF) at 37 °C of a new type of patented Mg-3Nd-0.2Zn-0.4Zr (hereafter, denoted as JDBM) alloy prepared at different extrusion temperatures, as well as heat treatment, were studied. The mechanical properties of this magnesium alloy at room temperature were improved significantly after extrusion and heat treatment compared to an as-cast alloy. The results of mechanical properties show that the yield strength (YS) decreases with increasing extrusion temperature. The tensile elongation decreases a little while the ultimate tensile strength (UTS) has no obvious difference. The yield strength and ultimate tensile strength were improved clearly after heat treatment at 200 °C for 10 h compared with that at the extrusion state, which can be mainly contributed to the precipitation strengthening. The biocorrosion behaviors of the JDBM alloy were studied using immersion tests and electrochemical tests. The results reveal that the extruded JDBM alloy and the aging treatment on the extruded alloy show much better biocorrosion resistance than that at solid solution state (T4 treatment), and the JDBM exhibited favorable uniform corrosion mode in SBF.

  17. Explosive welding of pipes

    Energy Technology Data Exchange (ETDEWEB)

    Drennov, O.; Burtseva, O.; Kitin, A. [Russian Federal Nuclear Center, Sarov (Russian Federation)


    Arrangement of pipelines for the transportation of oil and gas is a complicated problem. In this paper it is suggested to use the explosive welding method to weld pipes together. This method is rather new. This method can be advantageous (saving material and physical resources) comparing to its static analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. We suggest to perform explosive welding according to the following scheme: the ends of the 2 pipes are connected, the external surfaces are kept at a similar level. A cylindrical steel layer of diameter larger than the pipe diameter is set around the pipe joint and an explosive charge is placed on its external surface. The basic problem is the elimination of strains and reduction of pipe diameter in the area of the dynamic effect. The suggestion is to use water as filler: the volume of pipes in the area adjacent to the zone of explosive welding is totally filled with water. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gas dynamic and elastic-plastic calculations we determined non-deformed mass of water. Model experiments with pipes having radii R = 57 mm confirmed results of the calculations and the possibility in principle to weld pipes by explosion with use of water as filler.

  18. Surface explosion cavities

    CERN Document Server

    Benusiglio, Adrien; Clanet, Christophe


    We present a fluid dynamics video on cavities created by explosions of firecrackers at the water free surface. We use three types of firecrackers containing 1, 1.3 and 5 g of flash powder. The firecrackers are held with their center at the surface of water in a cubic meter pool. The movies are recorded from the side with a high-speed video camera. Without confinement the explosion produces an hemispherical cavity. Right after the explosion this cavity grows isotropically, the bottom then stops while the sides continue to expand. In the next phase the bottom of the cavity accelerates backwards to the surface. During this phase the convergence of the flow creates a central jet that rises above the free surface. In the last part of the video the explosion is confined in a vertical open tube made of glass and of centimetric diameter. The explosion creates a cylindrical cavity that develops towards the free end of the tube. Depending on the charge, the cavity can either stop inside the tube or at its exit, but nev...

  19. Explosion containment device (United States)

    Benedick, William B.; Daniel, Charles J.


    The disclosure relates to an explosives storage container for absorbing and containing the blast, fragments and detonation products from a possible detonation of a contained explosive. The container comprises a layer of distended material having sufficient thickness to convert a portion of the kinetic energy of the explosion into thermal energy therein. A continuous wall of steel sufficiently thick to absorb most of the remaining kinetic energy by stretching and expanding, thereby reducing the momentum of detonation products and high velocity fragments, surrounds the layer of distended material. A crushable layer surrounds the continuous steel wall and accommodates the stretching and expanding thereof, transmitting a moderate load to the outer enclosure. These layers reduce the forces of the explosion and the momentum of the products thereof to zero. The outer enclosure comprises a continuous pressure wall enclosing all of the layers. In one embodiment, detonation of the contained explosive causes the outer enclosure to expand which indicates to a visual observer that a detonation has occurred.

  20. Studies in reactive extrusion processing of biodegradable polymeric materials (United States)

    Balakrishnan, Sunder

    Various reaction chemistries such as Polymerization, Polymer cross-linking and Reactive grafting were investigated in twin-screw extruders. Poly (1,4-dioxan-2-one) (PPDX) was manufactured in melt by the continuous polymerization of 1,4-dioxan-2-one (PDX) monomer in a twin-screw extruder using Aluminum tri-sec butoxide (ATSB) initiator. Good and accurate control over molecular weight was obtained by controlling the ratio of monomer to initiator. A screw configuration consisting of only conveying elements was used for the polymerization. The polymerization reaction was characterized by a monomer-polymer dynamic equilibrium, above the melting temperature of the polymer, limiting the equilibrium conversion to 78-percent. Near complete (˜100-percent) conversion was obtained on co-polymerizing PDX monomer with a few mol-percent (around 8-percent) Caprolactone (CL) monomer in a twin-screw extruder using ATSB initiator. The co-polymers exhibited improved thermal stability with reduction in glass transition temperature. The extruder was modeled as an Axial Dispersed Plug Flow Reactor for the polymerization of CL monomer using Residence Time Distribution (RTD) Analysis. The model provided a good fit to the experimental RTD and conversion data. Aliphatic and aliphatic-aromatic co-polyesters, namely Polycaprolactone (PCL) and Poly butylenes (adipate-co-terephthalate) (Ecoflex) were cross-linked in a twin-screw extruder using radical initiator to form micro-gel reinforced biodegradable polyesters. Cross-linked Ecoflex was further extrusion blended with talc to form blends suitable to be blown into films. A screw configuration consisting of conveying and kneading elements was found to be effective in dispersion of the talc particles (5--10 microns) in the polyester matrix. While the rates of crystallization increased for the talc filled polyester blends, overall crystallinity reduced. Mechanical, tear and puncture properties of films made using the talc filled polyester blends

  1. Experimental investigation and numerical simulation of large-sized aluminum tube extrusion forming

    Institute of Scientific and Technical Information of China (English)

    吕亚臣; 骆俊廷; 马春荣; 徐岩


    Large-sized aluminum tube has big section effect, aspect ratio and thin thickness, so that the extrusion technology is complex and the large specific pressure is generated in extrusion cavity. The temperature variation and velocity effect is difficult to control. The extrusion forming of large-sized aluminum tube was researched and simulated. Three-dimensional thermo-mechanical coupled finite element model was constructed and appropriate boundary conditions were given out. The results show that large-sized aluminum tube can be formed by isothermal extrusion through controlling the extrusion velocity and founding the relationship between extrusion velocity and extrusion temperature.

  2. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian


    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  3. Novel high explosive compositions (United States)

    Perry, D.D.; Fein, M.M.; Schoenfelder, C.W.


    This is a technique of preparing explosive compositions by the in-situ reaction of polynitroaliphatic compounds with one or more carboranes or carborane derivatives. One or more polynitroaliphatic reactants are combined with one or more carborane reactants in a suitable container and mixed to a homogeneous reaction mixture using a stream of inert gas or conventional mixing means. Ordinarily the container is a fissure, crack, or crevice in which the explosive is to be implanted. The ratio of reactants will determine not only the stoichiometry of the system, but will effect the quality and quantity of combustion products, the explosive force obtained as well as the impact sensitivity. The test values can shift with even relatively slight changes or modifications in the reaction conditions. Eighteen illustrative examples accompany the disclosure. (46 claims)

  4. A real explosion: the requirement of steam explosion pretreatment. (United States)

    Yu, Zhengdao; Zhang, Bailiang; Yu, Fuqiang; Xu, Guizhuan; Song, Andong


    The severity factor is a common term used in steam explosion (SE) pretreatment that describes the combined effects of the temperature and duration of the pretreatment. However, it ignores the duration of the explosion process. This paper describes a new parameter, the explosion power density (EPD), which is independent of the severity factor. Furthermore, we present the adoption of a 5m(3) SE model for a catapult explosion mode, which completes the explosion within 0.0875 s. The explosion duration ratio of this model to a conventional model of the same volume is 1:123. The comparison between the two modes revealed a qualitative change by explosion speed, demonstrating that this real explosion satisfied the two requirements of consistency, and suggested a guiding mechanism for the design of SE devices.


    Directory of Open Access Journals (Sweden)

    Sahil Bansode* and S. S. Poddar


    Full Text Available Starting from plastic industry, today melt extrusion has found its place in the array of pharmaceutical manufacturing processes. Melt extrusion processes are currently applied in the pharmaceutical field for the formulation of variety of dosage forms such as granules, pellets, tablets, implants, transdermal systems & ophthalmic inserts. This technology represents an efficient pathway for increasing the solubility of poorly soluble drugs. The process forms a solid dispersion where the drug is presented in an amorphous & molecularly dispersed state in a carrier. This leads to an increase in solubility, as no lattice energy has to be overcome during dissolution. Melt extrusion is considered to be an efficient technology in the field of formulation of solid dispersions to improve bioavailability with particular advantages over solvent processes. This article highlights on the technology of Hot Melt Extrusion (HME.

  6. Effect of extrusion parameters on some properties of dietary fiber ...

    African Journals Online (AJOL)



    Nov 21, 2011 ... The independent variables studied were extrusion temperature (from. 59.77 to ... The extraction of juice from citrus fruits, such as oranges, grapefruit ..... properties of extruded orange pulp and its effect on the quality of cookies.

  7. The friction in rod forward and backward micro extrusion

    Directory of Open Access Journals (Sweden)

    J. Piwnik


    Full Text Available Micro parts are increasingly applied in industry because of the trend to miniaturization every day devices. Microforming is a method of manufacturing metal micro elements using a plastic treatment. This kind of production ensures high productivity, shapes and dimensions repeatability and good surface quality. Size effect connected with small dimensions affects changes in treatment processes of micro parts. While forming in micro scale, surface roughness is size independent and does not decrease with decreasing detail dimensions. The article presents schemas for forward and backward extrusion of metal rods. Using FEM, tool’s roughness as a triangle wave has been assumed, taking into account thereby size effect. Influence of roughness on extrusion forces by comparison with traditional flat tools and constant friction shear factor m has been specified. Impact of roughness caused growth of extrusion forces while forward extruding. On the contrary, backward extrusion ensured stable required forces, regardless of a surface structure.


    Directory of Open Access Journals (Sweden)

    José Britti Bacalhau


    Full Text Available Aluminum extrusion dies are an important segment of application on industrial tools steels, which are manufactured in steels based on AISI H13 steel. The main properties of steels applied to extrusion dies are: wear resistance, impact resistance and tempering resistance. The present work discusses the characteristics of a newly developed hot work steel to be used on aluminum extrusion dies. The effects of Cr and Mo contents with respect to tempering resistance and the Al addition on the nitriding response have been evaluated. From forged steel bars, Charpy impact test and characterization via EPMA have been conducted. The proposed contents of Cr, Mo, and Al have attributed to the new VEX grade a much better tempering resistance than H13, as well as a deeper and harder nitrided layer. Due to the unique characteristics, this new steel provides an interesting alternative to the aluminum extrusion companies to increase their competitiveness.

  9. Encapsulation of orange terpenes investigating a plasticisation extrusion process. (United States)

    Tackenberg, Markus W; Krauss, Ralph; Schuchmann, Heike P; Kleinebudde, Peter


    Extrusion is widely used for flavour encapsulation. However, there is a lack of process understanding. This study is aimed at improving the understanding of a counter rotating twin screw extrusion process. Orange terpenes as model flavour, maltodextrin and sucrose as matrix materials, and a water feed rate between 4.0% and 5.7% were applied. Product temperatures < 80 °C and specific mechanical energy inputs <260 Wh/kg resulted. Amorphous and partly crystalline samples were obtained. The loss of crystalline sucrose was linked to a dissolution process of the sugar in the available water amount. Melting of the excipients did not arise, resulting in a plasticisation extrusion process. Maximally 67% of the flavour was retained (corresponding to a 4.1% product flavour load). The flavour loss correlated with insufficient mixing during the process and flavour evaporation after extrusion. Based on these results, recommendations for an improved encapsulation process are given.

  10. Applications of polymer extrusion technology to coal processing (United States)

    Lewis, D. W.


    Upon heating, many of the middle-aged bituminous coals exhibit a plasticity very similar to polyethylene for a few minutes. Plastic coal can be extruded, pelletized or molded using common plastics technology and equipment. Investigations concerning the plastic state of coals are conducted with the objective to develop techniques which will make useful commercial applications of this property possible. Experiments which show the characteristics of plastic-state coal are discussed, and problems related to a continuous extrusion of coal are considered. Probably the most significant difference between the continuous extrusion of coal and the extrusion of a thermoplastic polymer is that volatiles are continuously being released from the coal. Attention is given to aspects of dragflow, solids feeding, and melt pumping. Application potentials for plastic coal extrusion might be related to coal gasification, direct liquefaction, and coal combustion.

  11. High-nitrogen explosives

    Energy Technology Data Exchange (ETDEWEB)

    Naud, D. (Darren); Hiskey, M. A. (Michael A.); Kramer, J. F. (John F.); Bishop, R. L. (Robert L.); Harry, H. H. (Herbert H.); Son, S. F. (Steven F.); Sullivan, G. K. (Gregg K.)


    The syntheses and characterization of various tetrazine and furazan compounds offer a different approach to explosives development. Traditional explosives - such as TNT or RDX - rely on the oxidation of the carbon and hydrogen atoms by the oxygen carrying nitro group to produce the explosive energy. High-nitrogen compounds rely instead on large positive heats of formation for that energy. Some of these high-nitrogen compounds have been shown to be less sensitive to initiation (e.g. by impact) when compared to traditional nitro-containing explosives of similar performances. Using the precursor, 3,6-bis-(3,5-dimethylpyrazol-1-yl)-s-tetrazine (BDT), several useful energetic compounds based on the s-tetrazine system have been synthesized and studied. The compound, 3,3{prime}-azobis(6-amino-s-tetrazine) or DAAT, detonates as a half inch rate stick despite having no oxygen in the molecule. Using perfluoroacetic acid, DAAT can be oxidized to give mixtures of N-oxide isomers (DAAT03.5) with an average oxygen content of about 3.5. This energetic mixture burns at extremely high rates and with low dependency on pressure. Another tetrazine compound of interest is 3,6-diguanidino-s-tetrazine(DGT) and its dinitrate and diperchlorate salts. DGT is easily synthesized by reacting BDT with guanidine in methanol. Using Caro's acid, DGT can be further oxidized to give 3,6-diguanidino-s-tetrazine-1,4-di-N-oxide (DGT-DO). Like DGT, the di-N-oxide can react with nitric acid or perchloric acid to give the dinitrate and the diperchlorate salts. The compounds, 4,4{prime}-diamino-3,3{prime}-azoxyfurazan (DAAF) and 4,4{prime}-diamino-3,3{prime}-azofurazan (DAAzF), may have important future roles in insensitive explosive applications. Neither DAAF nor DAAzF can be initiated by laboratory impact drop tests, yet both have in some aspects better explosive performances than 1,3,5-triamino-2,4,6-trinitrobenzene TATB - the standard of insensitive high explosives. The thermal stability of DAAz

  12. Extrusion and properties of lead zirconate titanate piezoelectric ceramics

    DEFF Research Database (Denmark)

    Cai, S.; Millar, C.E.; Pedersen, L.


    The purpose of this work was to develop a procedure for fabricating electroceramic actuators with good piezoelectric properties. The preparation of lead zirconate titanate (PZT) piezoelectric ceramic rods and tubes by extrusion processing is described. The microstructure of extrudates was investi......The purpose of this work was to develop a procedure for fabricating electroceramic actuators with good piezoelectric properties. The preparation of lead zirconate titanate (PZT) piezoelectric ceramic rods and tubes by extrusion processing is described. The microstructure of extrudates...

  13. Making Ceramic/Polymer Parts By Extrusion Stereolithography (United States)

    Stuffle, Kevin; Mulligan, A.; Creegan, P.; Boulton, J. M.; Lombardi, J. L.; Calvert, P. D.


    Extrusion stereolithography developmental method of computer-controlled manufacturing of objects out of ceramic/polymer composite materials. Computer-aided design/computer-aided manufacturing (CAD/CAM) software used to create image of desired part and translate image into motion commands for combination of mechanisms moving resin dispenser. Extrusion performed in coordination with motion of dispenser so buildup of extruded material takes on size and shape of desired part. Part thermally cured after deposition.

  14. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Ph.D Liu Jincheng


    @@ Note: This book consists of five sections: Chapter 1 Introduction, Chapter 2 Grey Iron, Chapter 3 Spheroidal Graphite Cast Iron, Chapter 4 Vermicular Cast Iron, and Chapter 5 White Cast Iron. CHINA FOUNDRY publishes this book in several parts serially, starting from the first issue of 2009.

  15. Evaluation of an improved centrifugal casting machine. (United States)

    Donovan, T E; White, L E


    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines.

  16. Sensitivity of once-shocked, weathered high explosives

    Energy Technology Data Exchange (ETDEWEB)

    Williams, K.L.; Harris, B.W.


    Effects caused by stimulating once-shocked, weathered high explosives (OSW-HE) are investigated. The sensitivity of OSW-HE to mechanical stimuli was determined using standard industry tests. Some initial results are given. Pieces of OSW-HE were collected from active and inactive firing sites and from an area surrounding a drop tower at Los Alamos where skid and spigot tests were done. Samples evaluated were cast explosives or plastic bonded explosive (PBX) formulations containing cyclotrimethylenetrinitramine (RDX), cyclotetramethylene tetranitramine (HMX), 2,4,6-trinitrotoluene (TNT), mock or inert HE [tris(beta-chloroethyl)phosphate (CEF)], barium nitrate, cyanuric acid, talc, and Kel-F. Once-shocked, weathered LX-10 Livermore explosive [HMX/Viton A, (95/5 wt %)], PBX 9011 [HMX/Estane, (90/10 wt %)], PBX 9404 [HMX/nitrocellulose, tris(beta-chloroethyl) phosphate, (94/3/3 wt %)], Composition B or cyclotol (TNT/RDX explosives), and PBX 9007 (90% RDX, 9.1% styrene, 0.5% dioctyl phthalate, and 0.45 resin) were subjected to the hammer test, the drop-weight impact sensitivity test, differential thermal analysis (DTA), the spark test, the Henkin`s critical temperature test, and the flame test. Samples were subjected to remote, wet cutting and drilling; remote, liquid-nitrogen-cooled grinding and crushing; and scanning electron microscope (SEM) surface analyses for morphological changes.

  17. ToxCast Dashboard (United States)

    The ToxCast Dashboard helps users examine high-throughput assay data to inform chemical safety decisions. To date, it has data on over 9,000 chemicals and information from more than 1,000 high-throughput assay endpoint components.

  18. Encapsulation of Liquids Via Extrusion--A Review. (United States)

    Tackenberg, Markus W; Kleinebudde, Peter


    Various encapsulation techniques are known for pharmaceutical applications. Extrusion is of minor importance. However, extrusion is used to obtain granules with encapsulate liquid active ingredients (AI) like essential oils and flavours for food applications since decades. Many of these AIs can be used for agrochemical, home care, and pharmaceutical products, too. Thus, the focus of this review is on the interdisciplinary presentation and evaluation of the available knowledge about the encapsulation process via extrusion. The desired microcapsule structure is discussed at the outset. The microcapsule is compared to the alternative glassy solid solution system, before an overview of suitable excipients is given. In the next section the development of the extrusion technique, used for encapsulation processes, is presented. Thereby, the focus is on encapsulation using twin-screw extruders. Additionally, the influence of the downstream processes on the products is discussed, too. The understanding of the physical processes during extrusion is essential for specifically adjustment of the desired product properties and thus, highlighted in this paper. Unfortunately not all processes, especially the mixing process, are well studied. Suggestions for further studies, to improve process understanding and product quality, are given, too. The last part of this review focuses on the characterization of the obtained granules, especially AI content, encapsulation efficiency, and storage stability. In conclusion, extrusion is a standard technique for flavour encapsulation, but future studies, may lead to more (pharmaceutical) applications and new products.

  19. Experimental and numerical investigation of ram extrusion of bread dough (United States)

    Mohammed, M. A. P.; Wanigasooriya, L.; Charalambides, M. N.


    An experimental and numerical study on ram extrusion of bread dough was conducted. A laboratory ram extrusion rig was designed and manufactured, where dies with different angles and exit radii were employed. Rate dependent behaviour was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with decreasing exit radius. A finite element simulation of extrusion was performed using the adaptive meshing technique in Abaqus. Simulations using a frictionless contact between the billet and die wall showed that the model underestimates the response at high entry angles. On the other hand, when the coefficient of friction value was set to 0.09 as measured from friction experiments, the dough response was overestimated, i.e. the model extrusion pressure was much higher than the experimentally measured values. When a critical shear stress limit, τmax, was used, the accuracy of the model predictions improved. The results showed that higher die angles require higher τmax values for the model and the experiments to agree.

  20. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski


    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  1. The effect of gas assisted length on polymer melt extrusion based on the gas-assisted extrusion technique (United States)

    Wan, B.; Ren, Z.; Liu, G. D.; Huang, X. Y.


    In this study, the gas-assisted technique was used into the process of polymer melt extrusion to overcome the extrudate swell problem. The gas length is an important factors in the gas-assisted extrusion technique. To ascertain the mechanism of the gas-assisted extrusion technique, and to determine the optimal gas length, the effect of gas length on the extrudate swell ratio of melt was numerically investigated. In finite element numerical simulation, PTT constitutive model and full slip boundary condition were used to achieve the gas-assisted mode. Compared with the traditional no gas-assisted extrusion, numerical results showed that the extrudate swell problem was well eliminated by the gas-assisted method. Moreover, the extrudate swell of melt decreased with the increasing of the gas length because the pressure and shear stress of melt were greatly decreased. Moreover, the flow velocity of melt is uniform at the die outlet.

  2. Application of explosive welding to heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Arthur, G.


    The subject is discussed under the headings: advantages of explosive welding; principle of explosive welding; explosive welding of tubes; metallurgy of explosive welds (micrographs; microhardness); tubular heat exchangers; plugging; sleeving; retubing; construction of new heat exchangers; thermal sleeves.

  3. Weld formation during material extrusion additive manufacturing. (United States)

    Seppala, Jonathan E; Hoon Han, Seung; Hillgartner, Kaitlyn E; Davis, Chelsea S; Migler, Kalman B


    Material extrusion (ME) is a layer-by-layer additive manufacturing process that is now used in personal and commercial production where prototyping and customization are required. However, parts produced from ME frequently exhibit poor mechanical performance relative to those from traditional means; moreover, fundamental knowledge of the factors leading to development of inter-layer strength in this highly non-isothermal process is limited. In this work, we seek to understand the development of inter-layer weld strength from the perspective of polymer interdiffusion under conditions of rapidly changing mobility. Our framework centers around three interrelated components: in situ thermal measurements (via infrared imaging), temperature dependent molecular processes (via rheology), and mechanical testing (via mode III fracture). We develop the concept of an equivalent isothermal weld time and test its relationship to fracture energy. For the printing conditions studied the equivalent isothermal weld time for Tref = 230 °C ranged from 0.1 ms to 100 ms. The results of these analysis provide a basis for optimizing inter-layer strength, the limitations of the ME process, and guide development of new materials.

  4. Viscoplastic flow in an extrusion damper

    CERN Document Server

    Syrakos, Alexandros; Georgiou, Georgios C; Tsamopoulos, John


    Numerical simulations of the flow in an extrusion damper are performed using a finite volume method. The damper is assumed to consist of a shaft, with or without a spherical bulge, oscillating axially in a containing cylinder filled with a viscoplastic material of Bingham type. The response of the damper to a forced sinusoidal displacement is studied. In the bulgeless case the configuration is the annular analogue of the well-known lid-driven cavity problem, but with a sinusoidal rather than constant lid velocity. Navier slip is applied to the shaft surface in order to bound the reaction force to finite values. Starting from a base case, several problem parameters are varied in turn in order to study the effects of viscoplasticity, slip, damper geometry and oscillation frequency to the damper response. The results show that, compared to Newtonian flow, viscoplasticity causes the damper force to be less sensitive to the shaft velocity; this is often a desirable damper property. The bulge increases the required...

  5. Mitotic chromosome compaction via active loop extrusion (United States)

    Goloborodko, Anton; Imakaev, Maxim; Marko, John; Mirny, Leonid; MIT-Northwestern Team

    During cell division, two copies of each chromosome are segregated from each other and compacted more than hundred-fold into the canonical X-shaped structures. According to earlier microscopic observations and the recent Hi-C study, chromosomes are compacted into arrays of consecutive loops of ~100 kilobases. Mechanisms that lead to formation of such loop arrays are largely unknown. Here we propose that, during cell division, chromosomes can be compacted by enzymes that extrude loops on chromatin fibers. First, we use computer simulations and analytical modeling to show that a system of loop-extruding enzymes on a chromatin fiber self-organizes into an array of consecutive dynamic loops. Second, we model the process of loop extrusion in 3D and show that, coupled with the topo II strand-passing activity, it leads to robust compaction and segregation of sister chromatids. This mechanism of chromosomal condensation and segregation does not require additional proteins or specific DNA markup and is robust against variations in the number and properties of such loop extruding enzymes. Work at NU was supported by the NSF through Grants DMR-1206868 and MCB-1022117, and by the NIH through Grants GM105847 and CA193419. Work at MIT was supported by the NIH through Grants GM114190 R01HG003143.


    Directory of Open Access Journals (Sweden)

    Preetam Sarkar


    Full Text Available Fruit by-products have found limited applications in the food industry. They have been primarily used as animal feed, applied to agricultural land for soil amendment or composted and applied to farms for growing crops. Some of these disposal methods are not environment friendly, while others are costly. This study was undertaken to examine the possibility of utilizing peach pomace as a source of soluble dietary fiber in expanded extruded food products. Peach pomace was combined with rice flour at four different levels. The four blends were mixed, dried to a moisture level of 13.5% (w/w and ground to flour. These blends were extruded in a twin-screw extruder (Clextral EV-25 at a feed flow rate of 15 kg/h. The extruded products were analyzed for physical and textural properties. The apparent and true densities for the extrudates decreased from 183.93 to 133.94 kg/m3 and 1275.31 to 1171.2 kg/m3, respectively. A linear increase in extrudate porosity (85.11-88.54% and radial expansion ratio (13.5-19.3 and a steady decrease in breaking strength (104-50.74 kPa were observed with increasing peach pomace level in the blends. This study demonstrates the potential of extrusion processing as a tool for fruit by-product utilization, which will not only enhance consumption of soluble dietary fiber but will also increase the overall fruit utilization.

  7. The casting of western sculpture during the XIXth century: sand casting versus lost wax casting

    NARCIS (Netherlands)

    Beentjes, T.P.C.


    This paper will discuss research into bronze casting techniques as practiced during the XIXth and early XXth century. Both natural sand casting (fonte au sable naturel) and lost wax casting (fonte à la cire perdue) were employed during this period and sometimes rivalled for commissions. Before the X

  8. The Information Explosion. (United States)

    Kuhns, William

    Three facets of the media--events, myths, and sales pitches--constitute the most important lines of force taken by the information bombardment which all of us encounter and are influenced by every day. The focus of this book is on the changes created and hastened by this information explosion of the media bombardment: how we can live with them,…

  9. Conventional Weapons Underwater Explosions (United States)


    te that the heat of detonation (the energy available per mass of explosive) is an increasing function of the aluminum content. As shown in Table 2...the heat of detonation of RDX is 6.15 MJ/kg; addition of 30 wt % Al increases this to 10.12 - a factor of 1.64. Fig. 12 indicates a bubble energy

  10. Explosives Safety Competency Study (United States)


    Munitions Systems Journeyman CDC—AFSC 2W051 Combat Ammunition Planning and Production—AFCOMAC Munitions Systems Craftsman Course—AFSC 2W071 Combat...Ammunition Planning and Production—AFCOMAC Munitions Systems Craftsman Course—AFSC 2W071 Navy Basics of Naval Explosives Hazard Control—AMMO-18 b

  11. Explosions during galaxy formation

    Directory of Open Access Journals (Sweden)

    Hugo Martel


    Full Text Available As an idealized model of the e ects of energy release by supernovae during galaxy formation, we consider an explosion at the center of a halo which forms at the intersection of laments in the plane of a cosmological pancake by gravitational instability during pancake collapse. Such halos resemble the virialized objects found in N{body simulations in a CDM universe and, therefore, serve as a convenient, scale{free test{bed model for galaxy formation. ASPH=P3M simulations reveal that such explosions are anisotropic. The energy and metals are channeled into the low density regions, away from the pancake plane. The pancake remains essentially undisturbed, even if the explosion is strong enough to blow away all the gas lo- cated inside the halo at the onset of the explosion and reheat the IGM surrounding the pancake. Infall quickly replenishes this ejected gas and gradually restores the gas fraction as the halo mass continues to grow. Estimates of the collapse epoch and SN energy{release for galaxies of di erent mass in the CDM model can re- late these results to scale{dependent questions of blow{out and blow{away and their implication for early IGM heating and metal enrichment and the creation of dark{matter{dominated dwarf galaxies.

  12. Portable raman explosives detection

    Energy Technology Data Exchange (ETDEWEB)

    Moore, David Steven [Los Alamos National Laboratory; Scharff, Robert J [Los Alamos National Laboratory


    Recent advances in portable Raman instruments have dramatically increased their application to emergency response and forensics, as well as homeland defense. This paper reviews the relevant attributes and disadvantages of portable Raman spectroscopy, both essentially and instrumentally, to the task of explosives detection in the field.

  13. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    @@ Chapter 3 Spheroidal Graphite Cast Iron(I) Spheroidal Graphite Cast Iron, SG iron in short, refers to the cast iron in which graphite precipitates as spheroidal shape during solidification of liquid iron. The graphite in common commercial cast iron can only be changed from flake to spheroidal shape by spheroidising treatment. Since spheroidal graphite reduces the cutting effect of stress concentration, the metal matrix strength of SG iron can be applied around 70%-90%, thus the mechanical property of SG iron is significantly superior to other cast irons;even the tensile strength of SG iron is higher than that carbon steel.

  14. New explosive seam welding concepts (United States)

    Bement, L. J.


    Recently developed techniques provide totally-confined linear explosive seam welding and produce scarf joint with linear explosive seam welding. Linear ribbon explosives are utilized in making narrow, continuous, airtight joints in variety of aluminum alloys, titanium, copper, brass, and stainless steel.

  15. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm


    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  16. Processing and mechanical properties of SiC particulate reinforced AZ91 composites fabricated by stir casting

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-jun; WU Kun; PENG De-lin; ZHANG Hai-feng; ZHENG Ming-yi; HUANG Wen-xian


    The influence of stirring parameters (stirring temperature, stirring speed and stirring time) on the particle distribution of 10%(volume fraction) SiC particulate reinforced AZ91 composites (SiCp/AZ91) was studied. It is found that it is necessary for 10 μm SiC particulate reinforced AZ91 composites to stir the molten composites in semi-solid condition with vortex formation, or else the cluster of the reinforcements would not be eliminated. Compared with the monolithic alloy, the SiCp/AZ91 composite has higher strength, especially for yield strength, but the elongation is reduced. For the as-cast composite, the particles often segregate within the grain boundary regions. Extrusion can effectively reduce the segregation of SiC particles and improve the mechanical properties of the composite. The extrusion-induced reduction in particle size varies with extrusion temperatures and extrusion ratios. The effect of extrusion-induced reduction in particle size on the mechanical properties of the composites is not always beneficial.

  17. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)


    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  18. Melting and casting of FeAl-based cast alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Wilkening, D. [Columbia Falls Aluminum Co., 2000 Aluminum Dr., Columbia Falls, MT 59912 (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., P.O. Box 1071, Anaconda, MT 59711 (United States)


    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{sup TM} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast. (orig.) 18 refs.

  19. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings]. (United States)

    Fuchs, P; Küfmann, W


    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy.

  20. Development of ammonium nitrate based explosives to optimize explosive properties and explosive welding parameters used during explosion cladding (United States)

    Hurley, Christoph

    The ability to accurately measure and predict the velocity of explosively driven flyer plates has been a subject of significant work by the explosives community for some time. The majority of this work has focused on the use of high-energy, ideal explosives that are of interest for defense applications. Several attempts have been made to modify the experimental methods developed for these ideal explosives for use in testing low-energy, non-ideal explosive compounds (including industrially useful mixtures of ammonium nitrate, fuels, and additives) with varying degrees of success. The detonation properties of non-ideal explosives are difficult to measure precisely due to the effect of physical, environmental, and geometric factors on the detonation of these materials. The work presented in this document attempts to mitigate the variability inherent in measurements of non-ideal, ammonium nitrate-based explosives by performing testing using charge geometry similar to that used in the industrial process of explosion welding. A method to measure flyer plate velocity with optical high-speed imaging using commercially available equipment is described. Flyer plate velocity data from both experimental measurements and numerical modeling is presented. A new formula for predicting explosive energy based on the detonation velocity of an ammonium nitrate based explosive in a planar geometry is proposed and applied to a theoretical explosive cladding scenario.

  1. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)



    'Compound casting'simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, 'compound casting' of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu-ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and AI12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protec-tive coating to the substrate.

  2. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel


    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  3. Casting larger polycrystalline silicon ingots

    Energy Technology Data Exchange (ETDEWEB)

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.


    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  4. Characteristic Research on Evaporated Explosive Film

    Institute of Scientific and Technical Information of China (English)


    The evaporation source of evaporated explosive was designed and improved based on the inherent specialties of explosive. The compatibility of explosives and addition agent with evaporation vessels was analyzed. The influence of substrate temperature on explosive was analyzed, the control method of substrate temperature was suggested. The influences of evaporation rate on formation of explosive film and mixed explosive film were confirmed. Optimum evaporation rate for evaporation explosive and the better method for evaporating mixed explosive were presented. The necessary characteristics of the evaporated explosive film were obtained by the research of the differences between the evaporated explosive and other materials.

  5. Explosive bulk charge

    Energy Technology Data Exchange (ETDEWEB)

    Miller, Jacob Lee


    An explosive bulk charge, including: a first contact surface configured to be selectively disposed substantially adjacent to a structure or material; a second end surface configured to selectively receive a detonator; and a curvilinear side surface joining the first contact surface and the second end surface. The first contact surface, the second end surface, and the curvilinear side surface form a bi-truncated hemispherical structure. The first contact surface, the second end surface, and the curvilinear side surface are formed from an explosive material. Optionally, the first contact surface and the second end surface each have a substantially circular shape. Optionally, the first contact surface and the second end surface consist of planar structures that are aligned substantially parallel or slightly tilted with respect to one another. The curvilinear side surface has one of a smooth curved geometry, an elliptical geometry, and a parabolic geometry.

  6. Explosive welding underwater

    Energy Technology Data Exchange (ETDEWEB)

    Sim, T.; Allen, K.; Lowes, J.M.


    Explosive welding underwater is described. First and second underwater tubular members are assembled together so that the outer surface of the first tubular member and the inner surface of the second tubular member are spaced apart to form an annular cavity. The cavity is closed by seals accommodated in portions of the second tubular member, and is then cleaned and dried and filled with a gas at a pressure greater than the surrounding water pressure. The pressure in the cavity is reduced prior to detonating an explosive charge within the first tubular member to weld the members together. The second tubular member may include portions for receiving further seals so as to subdivide the cavity into a number of zones. The pressures in the zones then can be separately adjusted so as to be able to control the pressure difference a cross each seal. 9 claims.

  7. Explosion of Leidenfrost Droplets (United States)

    Moreau, Florian; Colinet, Pierre; Dorbolo, Stephane


    When a drop is released on a plate heated above a given temperature, a thin layer of vapour can isolate the droplet so that it levitates over the plate. This effect was first reported by Leidenfrost in 1756. However, this fascinating subject remains an active field of research in both fundamental and applied researches. In this work, we focus on what happens when surfactant is added to the drop. The aim is to study the influence of a decrease of the surface tension. Surprisingly, as the droplet evaporates, suddenly it explodes. The evolution of the droplet and the resulting explosion are followed using a high speed camera. We show that when a critical concentration of surfactant is reached inside the drop, a shell of surfactant is formed leading to the explosion. The authors would like to thank FNRS for financial support. This work is financially supported by ODILE project (Contract No. FRFC 2.4623.11).

  8. Mitochondrial Extrusion through the cytoplasmic vacuoles during cell death. (United States)

    Nakajima, Akihito; Kurihara, Hidetake; Yagita, Hideo; Okumura, Ko; Nakano, Hiroyasu


    Under various conditions, noxious stimuli damage mitochondria, resulting in mitochondrial fragmentation; however, the mechanisms by which fragmented mitochondria are eliminated from the cells remain largely unknown. Here we show that cytoplasmic vacuoles originating from the plasma membrane engulfed fragmented mitochondria and subsequently extruded them into the extracellular spaces in undergoing acute tumor necrosis factor alpha-induced cell death in a caspase-dependent fashion. Notably, upon fusion of the membrane encapsulating mitochondria to the plasma membrane, naked mitochondria were released into the extracellular spaces in an exocytotic manner. Mitochondrial extrusion was specific to tumor necrosis factor alpha-induced cell death, because a genotoxic stress-inducing agent such as cisplatin did not elicit mitochondrial extrusion. Moreover, intact actin and tubulin cytoskeletons were required for mitochondrial extrusion as well as membrane blebbing. Furthermore, fragmented mitochondria were engulfed by cytoplasmic vacuoles and extruded from hepatocytes of mice injected with anti-Fas antibody, suggesting that mitochondrial extrusion can be observed in vivo under pathological conditions. Mitochondria are eliminated during erythrocyte maturation under physiological conditions, and anti-mitochondrial antibody is detected in some autoimmune diseases. Thus, elucidating the mechanism underlying mitochondrial extrusion will open a novel avenue leading to better understanding of various diseases caused by mitochondrial malfunction as well as mitochondrial biology.

  9. Explosive Turbulent Magnetic Reconnection


    Higashimori, Katsuaki; Yokoi, Nobumitsu; Hoshino, Masahiro


    We report simulation results for turbulent magnetic reconnection obtained using a newly developed Reynolds-averaged magnetohydrodynamics model. We find that the initial Harris current sheet develops in three ways, depending on the strength of turbulence: laminar reconnection, turbulent reconnection, and turbulent diffusion. The turbulent reconnection explosively converts the magnetic field energy into both kinetic and thermal energy of plasmas, and generates open fast reconnection jets. This ...

  10. Explosive Welding of Pipes (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga


    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  11. Uniformity and continuity of effective strain in AZ91D processed by multi-pass equal channel angular extrusion

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xiao-hua; LUO Shou-jing; DU Zhi-ming


    AZ91D magnesium alloy was processed by equal channel angular extrusion(ECAE). The influence of extrusion temperature, extrusion pass and extrusion route on the ultimate strength of the extruded billet was analyzed. The process of multi-pass extrusion was simulated with the method of finite element analysis, and the continuity and uniformity of effective strain in multi-pass extrusion were investigated. The results show that extrusion pass plays the most important role in improving the ultimate strength of AZ91D magnesium alloy, the extrusion route is the second, and the extrusion temperature is the last. From the numerical simulation, there exists the continuity of the accumulated deformation in multi-pass extrusion and the effective strain increases linearly. The tendency of the strain uniformity is different in multi-pass extrusion with extrusion routes. The results of experiment agree with those of numerical simulation.

  12. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Z. Stradomski


    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  13. Hot melt extrusion versus spray drying: hot melt extrusion degrades albendazole. (United States)

    Hengsawas Surasarang, Soraya; Keen, Justin M; Huang, Siyuan; Zhang, Feng; McGinity, James W; Williams, Robert O


    The purpose of this study was to enhance the dissolution properties of albendazole (ABZ) by the use of amorphous solid dispersions. Phase diagrams of ABZ-polymer binary mixtures generated from Flory-Huggins theory were used to assess miscibility and processability. Forced degradation studies showed that ABZ degraded upon exposure to hydrogen peroxide and 1 N NaOH at 80 °C for 5 min, and the degradants were albendazole sulfoxide (ABZSX), and ABZ impurity A, respectively. ABZ was chemically stable following exposure to 1 N HCl at 80 °C for one hour. Thermal degradation profiles show that ABZ, with and without Kollidon(®) VA 64, degraded at 180 °C and 140 °C, respectively, which indicated that ABZ could likely be processed by thermal processing. Following hot melt extrusion, ABZ degraded up to 97.4%, while the amorphous ABZ solid dispersion was successfully prepared by spray drying. Spray-dried ABZ formulations using various types of acids (methanesulfonic acid, sulfuric acid and hydrochloric acid) and polymers (Kollidon(®) VA 64, Soluplus(®) and Eudragit(®) E PO) were studied. The spray-dried ABZ with methanesulfonic acid and Kollidon(®) VA 64 substantially improved non-sink dissolution in acidic media as compared to bulk ABZ (8-fold), physical mixture of ABZ:Kollidon(®) VA 64 (5.6-fold) and ABZ mesylate salt (1.6-fold). No degradation was observed in the spray-dried product for up to six months and less than 5% after one-year storage. In conclusion, amorphous ABZ solid dispersions in combination with an acid and polymer can be prepared by spray drying to enhance dissolution and shelf-stability, whereas those made by melt extrusion are degraded.

  14. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)


    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  15. A novel polymer extrusion micropelletization process (United States)

    Aquite, William

    Polymer micropellets provide a variety of potential applications for different processes in the polymer industry. Conventional pellets are in the size range of 2.5 mm to 5 mm, while micropellets are at least ten times smaller, in the size range of 50 μm to 1000 μm. The potential benefits to a processor using micropellets include: high surface to volume ratio, high bulk density, fast and even melting rates in extrusion, improved dry flow properties, faster injection molding cycles, and consequently lower energy consumption during processing. More specialized sintering processes that require polymer powders, such as selective sintering techniques, microporous plastics parts manufacturing, and other powder sintering methods would benefit from the production of polymer micropellets since these exhibit the advantages of pellets yet have a lower average size. This work focuses on the study of a technique developed at the Polymer Engineering Center. The technique uses a microcapillary die for the production of micropellets by causing instabilities in extruded polymer threads deformed using an air stream. Tuning of process conditions allow the development of surface disturbances that promote breakup of the threads into pellets, which are subsequently cooled and collected. Although micropellets with high sphericity and a narrow size distribution can be produced using this technique, minimal changes in process conditions also lead to the production of lenticular pellets as well as pellets, fibers and threads with a wide range of size and shape distributions. This work shows how changing processing conditions achieve a variety of shapes and sizes of micropellets, broadening its application for the production of powders from a variety of polymer resins. Different approaches were used, including dimensional analysis and numerical simulation of the micropelletization process. This research reveals the influence of non-linear viscoelastic effects on the dispersion of a polymer

  16. FEM and FVM compound numerical simulation of aluminum extrusion processes

    Institute of Scientific and Technical Information of China (English)

    周飞; 苏丹; 彭颖红; 阮雪榆


    The finite element method (FEM) and the finite volume method (FVM) numerical simulation methods have been widely used in forging industries to improve the quality of products and reduce the costs. Because of very concentrative large deformation during the aluminum extrusion processes, it is very difficult to simulate the whole forming process only by using either FEM or FVM. In order to solve this problem, an FEM and FVM compound simulation method was proposed. The theoretical equations of the compound simulation method were given and the key techniques were studied. Then, the configuration of the compound simulation system was established. The tube extrusion process was simulated successfully so as to prove the validity of this approach for aluminum extrusion processes.

  17. Stress Analysis and Optimum Design of Hot Extrusion Dies

    Institute of Scientific and Technical Information of China (English)

    帅词俊; 肖刚; 倪正顺


    A three-dimensional model of a hot extrusion die was developed by using ANSYS software and its second development language-ANSYS parametric design language.A finite element analysis and optimum design were carried out.The three-dimensional stress diagram shows that the stress concentration is rather severe in the bridge of the hot extrusion die, and that the stress distribution is very uneven.The optimum dimensions are obtained.The results show that the optimum height of the extrusion die is 89.596 mm.The optimum radii of diffluence holes are 65.048 mm and 80.065 mm.The stress concentration is reduced by 27%.


    Institute of Scientific and Technical Information of China (English)


    In the extrusion of shapes with flat-faced die,the proper design of die land is of critical importance in avoiding the generations of geometry defects.A methodology for the design of die land,which consists of a simulation-adjustment iteration,is proposed.The metal flow in extrusion is simulated by the three dimensional finite element method and the die land is adjusted according to the simulation result.Both the formulae for adjustment of the die land and the criterion for the judgment of proper die land are suggested.The extrusion of an L-section shape is chosen as the computational example and the result is compared with the industrial design.

  19. Die land optimization of section extrusion by finite element method

    Institute of Scientific and Technical Information of China (English)

    卫兴华; 田柱平


    In the extrusion of sections with flat-faced die, the proper design of die land is critically important in avoid ing geometry defects. A methodology for the design of die land, which consists of a simulation-adjustment iteration, isproposed. The metal flow in extrusion is simulated by the three dimensional finite element method and the die land is adjusted according to the simulation result. The simulation-adjustment iteration is conducted repeatedly until the uniform metal flow in die land exit is obtained. Both the formulae for adjustment of the die land and the criterion for the judgment of proper die land are suggested. The extrusion of a C-section is chosen as the computational example.

  20. Diffusion between glass and metals for optical fiber preform extrusion (United States)

    Yeo, Felicia Yan Xin; Zhang, Zhifeng; Kumar Chakkathara Janardhanan Nair, Dileep; Zhang, Yilei


    When silica is extruded, diffusion of metal atoms into silica results contamination to the silica being heated, and thus is a serious concern for the glass extrusion process, such as extrusion of glass fiber preform. This paper examines diffusion between fused silica and two high strength metals, the stainless steel SS410 and the superalloy Inconel 718, at 1000 °C and under the normal atmosphere condition by SEM and Electron Dispersion Spectrum. It is found that diffusion occurs between silica and SS410, and at the same time, SS410 is severely oxidized during diffusion experiment. On the contrary, the diffusion between Inconel 718 and silica is unnoticeable, suggesting excellent high temperature performance of Inconel 718 for glass extrusion.

  1. Instant blend from cassava derivatives produced by extrusion

    Directory of Open Access Journals (Sweden)

    Fernanda Rossi Moretti Trombini


    Full Text Available ABSTRACT: The current research aimed to evaluate the effects of extrusion parameters on the physical characteristics of extruded blends of cassava leaf flour and starch. A factorial central composite design with four independent variables and the response surface methodology were used to evaluate the results of color parameters (L*, a*, b*, water absorption index, water solubility index and paste properties, according to the variations in the leaf flour percentage (1.5 to 7.5%, extrusion temperature (60 to 100ºC, screw speed (175 to 231rpm and moisture (20 to 30%. Extrusion conditions affect color, water absorption and water solubility indexes and paste properties of blends. The intermediate tested conditions of variable parameters lead to obtain extruded products with higher cold viscosity and water absorption index and light color, desirable qualities for rapid preparation products.

  2. Microfabrication of three-dimensional filters for liposome extrusion (United States)

    Baldacchini, Tommaso; Nuñez, Vicente; LaFratta, Christopher N.; Grech, Joseph S.; Vullev, Valentine I.; Zadoyan, Ruben


    Liposomes play a relevant role in the biomedical field of drug delivery. The ability of these lipid vesicles to encapsulate and transport a variety of bioactive molecules has fostered their use in several therapeutic applications, from cancer treatments to the administration of drugs with antiviral activities. Size and uniformity are key parameters to take into consideration when preparing liposomes; these factors greatly influence their effectiveness in both in vitro and in vivo experiments. A popular technique employed to achieve the optimal liposome dimension (around 100 nm in diameter) and uniform size distribution is repetitive extrusion through a polycarbonate filter. We investigated two femtosecond laser direct writing techniques for the fabrication of three-dimensional filters within a microfluidics chip for liposomes extrusion. The miniaturization of the extrusion process in a microfluidic system is the first step toward a complete solution for lab-on-a-chip preparation of liposomes from vesicles self-assembly to optical characterization.

  3. The phenomenon of durability variable dies for aluminum extrusion profiles

    Directory of Open Access Journals (Sweden)

    J. Borowski


    Full Text Available Extrusion dies are usually regenerated several times (min 4 times. The phenomenon of extended life after each regenerative nitriding process has not been explained. In this work, the regeneration process of dies used in the extrusion of aluminium profiles has been presented. In the article, it was sought to explain the cause of increased die durability after the third or fourth nitriding. Also in this work is presented an analysis of the influence of the parameters of gas nitriding with the ZeroFlow method on hardness of dies. Results were verified under industrial conditions at extrusion company, comparing the durability of the dies nitrided with the ZeroFlow method with so-far-used dies nitrided in the commercial way. An increase of the dies durability was achieved after a single ZeroFlow nitriding.

  4. Field Observations of the Effects of Explosives on Snow Properties (United States)

    Wooldridge, R.; Hendrikx, J.; Miller, D. A.; Birkeland, K.


    Explosives are a critically important component of avalanche control programs. They are used to both initiate avalanches and to test snowpack instability by ski areas, highway departments and other avalanche programs around the world. Current understanding of the effects of explosives on snow is mainly limited to shock wave behavior demonstrated through stress wave velocities, pressures and attenuation. This study seeks to enhance current knowledge of how explosives physically alter snow by providing practical, field-based observations and analyses that quantify the effect of explosives on snow density, snow hardness and snow stability test results. Density, hardness and stability test results were evaluated both before and after the application of 0.9 kg cast pentolite boosters as air blasts. Changes in these properties were evaluated at specified distances up to 4 meters (m) from the blast center using a density gauge, hand hardness, Compression Tests (CTs), and Extended Column Tests (ECTs). Statistically significant density increases occurred out to a distance of 1.5 m from the blast center and down to a depth of 60 centimeters (cm). Statistically significant density increases were also observed at the surface (down to 20 cm) out to a distance of 4 m. Hardness increased slightly at the surface and at the bottom of the snowpack (depths of 80-100 cm), while decreasing slightly in the middle of the snowpack (depths of 30-60 cm). Results from CTs showed a decrease in the number of taps needed for column failure in the post explosive tests, while a smaller data set of ECT results showed no overall change in ECT score. The findings of this study provide a better understanding of the physical changes in snow following explosives, which may lead to more effective and efficient avalanche risk mitigation.

  5. Effect of Sr addition on texture evolution of Mg-3Al-1Zn (AZ31) alloy during extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Sadeghi, Alireza, E-mail: [McGill University, Department of Mining and Materials Science, Montreal, Quebec (Canada); Hoseini, Majid; Pekguleryuz, Mihriban [McGill University, Department of Mining and Materials Science, Montreal, Quebec (Canada)


    Research highlights: {yields} Hot compression tests were conducted on AZ31(0-1)Sr alloys at different temperatures. {yields} Micro-mechanisms were divided into 4 sections (high and low T, high and low Sr). {yields} A general micro mechanism map has been plotted based on the texture result. {yields} The map is divided into two bulging and PSN regions and a mixed region in between. {yields} The extremes of the two regions are limited by surface cracking and twining. - Abstract: An experimental investigation of texture evolution during the elevated temperature extrusion of AZ31 alloys containing strontium (Sr) additions is reported. The crystallographic texture of hot extruded alloys containing different levels of Sr has been examined. Hot compression tests have been carried out in order to investigate the hot deformation behavior of the as-cast alloys. It was seen that, at different extrusion temperatures and levels of Sr, different dynamic recrystallization (DRX) mechanisms become dominant which affect the final texture. At lower temperatures and at low levels of Sr, the bulging of grain boundaries was activated, resulting in a necklaced grain structure. Furthermore, a strong deformation texture of <10.0> parallel to extrusion direction was developed as a result of bulging at the grain boundaries. Twining which was activated in the early stages of deformation, acted as nucleation sites for DRX. In contrast, at high temperatures and high levels of Sr, particle stimulated nucleation (PSN) becomes significant resulting in the weakening of the overall texture with the recrystallization of new grains of random orientation. In order to prevent the surface cracking in the extruded sample, a limit for Sr concentration and deformation temperature was determined. A shoulder region was found in between the bulging and PSN-dominant areas where both mechanisms are active.

  6. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.


    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  7. The effect of extrusion conditions on the properties and textures of AZ31B alloy

    Directory of Open Access Journals (Sweden)

    Qiang Liu


    Full Text Available The effect of extrusion conditions on the tensile properties and texture of AZ31B alloy has been investigated by means of optical microscopy (OM, scanning electron microscopy (SEM, electron backscattered diffraction (EBSD and tensile tests. It is found that the ultimate tensile strength (UTS, the yield strength (YS and elongation (EN of the extruded AZ31B alloy are more significantly influenced by extrusion velocities in contrast with temperature. Although the extrusion conditions are different, the {112¯0} 〈011¯0〉 texture is the chief texture in the AZ31B after extrusion. Moreover, the extrusion textures become scattered with increasing the temperatures at the same extrusion velocity. As the extrusion velocity is raised at the same temperature, the orientation density of textures increases and the separated textures become relatively concentrated. This leads to the changes of tensile properties at different extrusion conditions.

  8. Mechanical properties and thermal stability of Al–Fe–Ni alloys prepared by centrifugal atomisation and hot extrusion

    Energy Technology Data Exchange (ETDEWEB)

    Průša, F., E-mail:; Vojtěch, D.; Michalcová, A.; Marek, I.


    In this work, Al–12Fe and Al–7Fe–5Ni (wt%) alloys prepared by a novel technique including centrifugal atomisation and hot extrusion were studied. The microstructures were investigated using light microscopy, electron scanning microscopy, transmission electron microscopy and X-ray diffraction. The mechanical properties were determined by Vickers hardness measurements and compressive stress–strain tests. To study the thermal stability, the mechanical properties were also measured after 100 h of annealing at 300 °C and 400 °C. In addition, creep tests at a stress of 120 MPa and a temperature of 300 °C were performed. The investigated materials were composed of fine-grained α-Al and intermetallic phases identified as Al{sub 13}Fe{sub 4} and Al{sub 9}FeNi. The Vickers hardness and compressive yield strength were 68 HV5 and 183 MPa, respectively, for the Al–12Fe alloy and 73 HV5 and 226 MPa, respectively, for the Al–7Fe–5Ni alloy. After long-term annealing, the change in the mechanical properties was negligible, indicating the excellent thermal stability of both materials. The creep tests confirmed the highest thermal stability of the Al–7Fe–5Ni alloy with a total compressive creep strain of 15%. The “thermally stable” casting Al–12Si–1Cu–1Mg–1Ni alloy treated by the T6 regime was used as a reference material. The casting alloy exhibited sufficient mechanical properties (hardness and compressive yield strength) at room temperature. However, annealing remarkably softened and reduced its compressive yield strength to almost 50% of the initial values. Additionally, the total creep strain of the casting reference material was almost three times higher than that of the Al–7Fe–5Ni alloy. It has been proven that centrifugally atomised materials quickly compacted via hot extrusion can compete or even exceed the properties of common casting aluminium alloys that are used in automotive industry.

  9. Structure and properties of polypropylene cast films: Polymer type and processing effects (United States)

    Mileva, Daniela; Gahleitner, Markus; Gloger, Dietrich


    The influence of processing parameters in a cast film extrusion process of thin films of isotactic polypropylene homopolymer and random propylene-ethylene copolymer was analyzed. Variation of the chill roll temperature allowed changing the supercooling of the melt and thus the generation of different crystal polymorphs of iPP. Additional focus was placed on the effect of flow induced crystallization via changing the output rate of the line. The crystal structure and morphology of the materials were evaluated and correlated to selected optical and mechanical properties.

  10. Nanosensors for trace explosive detection



    Selective and sensitive detection of explosives is very important in countering terrorist threats. Detecting trace explosives has become a very complex and expensive endeavor because of a number of factors, such as the wide variety of materials that can be used as explosives, the lack of easily detectable signatures, the vast number of avenues by which these weapons can be deployed, and the lack of inexpensive sensors with high sensitivity and selectivity. High sensitivity and selectivity, co...

  11. Studies on Physico-Mechanical and Explosive Characteristics of RDX/HMX-Based Castable Plastic-Bonded Explosives

    Directory of Open Access Journals (Sweden)

    J. S. Gharia


    Full Text Available Conventional cast explosives (RDX/TNT have major drawbacks of poor mechanical properties,shrinkages and higher sensitivity .These properties can be improved by applying plastic bindersystems. The plastic-bonded explosive (PBX is a composite material in which solid explosive particles are dispersed in a polymer matrix. The present paper describes the development of anitramine/hydroxy-terminated polybutadiene (HTPB-based castable PBX. The PBXs were processed as per standard procedures. Bimodal/trimodal particle size system was selected to reach asolid loading of 88 wt per cent. High solid loading was made possible through proper combination ofcoarse/fine ratio of solid ingredients, which was based on a number of tap density experiments.Processability of the binder system was studied by using various wetting agents as well as by selectingbinder/plasticizer ratios. Mechanical properties of the PBXs were enhanced by different crosslinkingagents. The explosive properties ofPBXs including detonation velocity , processability and sensitivityto different types of stimuli, were studied. The results show that PBXs can be manufactured withdetonation properties better than those of composition B/octol with the added advantages of superiorthermal and sensitivity characteristics.

  12. Analysis of key technologies and development of integrated digital processing system for cast blasting design

    Institute of Scientific and Technical Information of China (English)

    丁小华; 李克民; 肖双双; 狐为民


    Casting blast can greatly reduce the stripping cost and improve the production capacity of opencast coal mines. Key technologies including high bench blasting, inclined hole, millisecond blasting, pre-splitting blasting and casting blast parameters determination which have influence on the effect of casting blast have been researched with the combination of the ballistic theory and experience in mines. The integrated digital processing system of casting blast was developed in order to simplify the design process of casting blast, improve working efficiency and veracity of design result and comprehensively adopt the software programming method and the theory of casting blast. This system has achieved five functions, namely, the 3D visualization graphics management, the intelligent management of geological information, the intelligent design of casting blast, the analysis and prediction of the blasting effect and the automatic output of the design results. Long-term application in opencast coal mines has shown that research results can not only reduce the specific explosive consumption and improve the blasting effect, but also have high value of popularization and application.

  13. Development of Refractories for Continuous Casting

    Institute of Scientific and Technical Information of China (English)

    TIAN Shouxin; JIN Congjin; YAO Jinfu; LI Zeya


    The paper introduces refractories for continuous casting, especially, refractories for continuous casting for clean steel in baosteel. Developing direction of refractories for continuous casting has been pointed out to satisfy the new metallurgical operating practice.

  14. Explosive turbulent magnetic reconnection. (United States)

    Higashimori, K; Yokoi, N; Hoshino, M


    We report simulation results for turbulent magnetic reconnection obtained using a newly developed Reynolds-averaged magnetohydrodynamics model. We find that the initial Harris current sheet develops in three ways, depending on the strength of turbulence: laminar reconnection, turbulent reconnection, and turbulent diffusion. The turbulent reconnection explosively converts the magnetic field energy into both kinetic and thermal energy of plasmas, and generates open fast reconnection jets. This fast turbulent reconnection is achieved by the localization of turbulent diffusion. Additionally, localized structure forms through the interaction of the mean field and turbulence.

  15. Feed extrusion process description Descrição do processo de extrusão do alimento

    Directory of Open Access Journals (Sweden)

    Galen J. Rokey


    Full Text Available The following work discusses the main features of feed extrusion process explaining the expected effects on the final product according to the raw material used as starch, protein, fat and fiber. The selection of processing equipments as feeder, preconditioner and extruder is discussed considering the involved costs and the probability of future expansion. Dryers are also essential in the extrusion process as it reduces the level of moisture in an extrusion cooked product. High moisture levels increase the water activity which favors the bacterial and mold growth so an overview of different kinds of dryers is considered. Guidelines for an economic prediction are shown to determine the potential for profit considering the input of raw material cost, energy cost and capital equipment cost as related to the extrusion module.Este trabalho aborda as principais características do processo de extrusão de alimentos, explicando os efeitos esperados no produto final, em função do tipo de componente utilizado na receita, como amido, proteínas, gorduras e fibras. O dimensionamento dos equipamentos da linha de extrusão, como silo, pré-condicionador e extrusor, é tratado considerando-se os custos envolvidos e a possibilidade de expansões futuras. Secadores também são essenciais no processo de extrusão, pois reduzem o nível de umidade do produto final. Altos níveis de umidade aumentam a atividade de água, favorecendo a proliferação de bactérias e mofo, portanto, uma visão geral de diferentes tipos de secadores é considerada. Orientações para uma previsão econômica são apresentadas para se determinar o potencial de lucro, considerando-se os custos com a matéria-prima, a energia utilizada no processo de fabricação e os equipamentos relacionados ao módulo de extrusão.

  16. Segregation in cast products

    Indian Academy of Sciences (India)

    A Ghosh


    Microsegregation gets eliminated significantly if subsequent hot working and/or annealing are done on cast products. Macrosegregation however persists, causing problems in quality, and hence, has to be attended to. Microsegregation is a consequence of rejection of solutes by the solid into the interdendritic liquid. Scheil’s equation is mostly employed. However, other equations have been proposed, which take into account diffusion in solid phase and/or incomplete mixing in liquid. Macrosegregation results from movements of microsegregated regions over macroscopic distances due to motion of liquid and free crystals. Motion of impure interdendritic liquid causes regions of positive macrosegregation, whereas purer solid crystals yield negative macrosegregation. Flow of interdendritic liquid is primarily natural convection due to thermal and solutal buoyancy, and partly forced convection due to suction by shrinkage cavity formation etc. The present paper briefly deals with fundamentals of the above and contains some recent studies as well. Experimental investigations in molten alloys do not allow visualization of the complex flow pattern as well as other phenomena, such as dendrite-tip detachment. Experiments with room temperature analogues, and mathematical modelling have supplemented these efforts. However, the complexity of the phenomena demands simplifying assumptions. The agreement with experimental data is mostly qualitative. The paper also briefly discusses centreline macrosegregation during continuous casting of steel, methods to avoid it, and the, importance of early columnar-to-equiaxed transition (CET) as well as the fundamentals of CET.

  17. Biomaterials by freeze casting. (United States)

    Wegst, Ulrike G K; Schecter, Matthew; Donius, Amalie E; Hunger, Philipp M


    The functional requirements for synthetic tissue substitutes appear deceptively simple: they should provide a porous matrix with interconnecting porosity and surface properties that promote rapid tissue ingrowth; at the same time, they should possess sufficient stiffness, strength and toughness to prevent crushing under physiological loads until full integration and healing are reached. Despite extensive efforts and first encouraging results, current biomaterials for tissue regeneration tend to suffer common limitations: insufficient tissue-material interaction and an inherent lack of strength and toughness associated with porosity. The challenge persists to synthesize materials that mimic both structure and mechanical performance of the natural tissue and permit strong tissue-implant interfaces to be formed. In the case of bone substitute materials, for example, the goal is to engineer high-performance composites with effective properties that, similar to natural mineralized tissue, exceed by orders of magnitude the properties of its constituents. It is still difficult with current technology to emulate in synthetic biomaterials multi-level hierarchical composite structures that are thought to be the origin of the observed mechanical property amplification in biological materials. Freeze casting permits to manufacture such complex, hybrid materials through excellent control of structural and mechanical properties. As a processing technique for the manufacture of biomaterials, freeze casting therefore has great promise.

  18. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    @@ This book consists of five sections:Chapter 1 Introduction,Chapter 2 Grey Iron,Chapter 3 Ductile Iron,Chapter 4Vermicular Cast Iron,and Chapter 5 White Cast Iron. CHINA FOUNDRY publishs this book in several parts serially,starting from the first issue of 2009.

  19. Theory of batchwise centrifugal casting

    NARCIS (Netherlands)

    Biesheuvel, P. Maarten; Nijmeijer, Arian; Verweij, Henk


    In batchwise centrifugal casting a cylindrical mold is filled with suspension and rotated rapidly around its axis. This results in the movement of the particulate phase toward the cylinder wall and the formation of a tubular cast. Theory is presented for particle transport in the suspension phase an

  20. Lost Foam Casting in China

    Institute of Scientific and Technical Information of China (English)

    YE Sheng-ping; WU Zhi-chao


    @@ 1. Lost Foam Casting Committee of Foundry Institution of Chinese Mechanical Engineering Society (FICMES) From the beginning of the 1990s, China entered a research and expansion climax in lost foam casting technology realm after the United States, Germany, and Japan etc.

  1. Education and Caste in India (United States)

    Chauhan, Chandra Pal Singh


    This paper analyses the policy of reservation for lower castes in India. This policy is similar to that of affirmative action in the United States. The paper provides a brief overview of the caste system and discusses the types of groups that are eligible for reservation, based on data from government reports. The stance of this paper is that…

  2. Controlled by Distant Explosions (United States)


    VLT Automatically Takes Detailed Spectra of Gamma-Ray Burst Afterglows Only Minutes After Discovery A time-series of high-resolution spectra in the optical and ultraviolet has twice been obtained just a few minutes after the detection of a gamma-ray bust explosion in a distant galaxy. The international team of astronomers responsible for these observations derived new conclusive evidence about the nature of the surroundings of these powerful explosions linked to the death of massive stars. At 11:08 pm on 17 April 2006, an alarm rang in the Control Room of ESO's Very Large Telescope on Paranal, Chile. Fortunately, it did not announce any catastrophe on the mountain, nor with one of the world's largest telescopes. Instead, it signalled the doom of a massive star, 9.3 billion light-years away, whose final scream of agony - a powerful burst of gamma rays - had been recorded by the Swift satellite only two minutes earlier. The alarm was triggered by the activation of the VLT Rapid Response Mode, a novel system that allows for robotic observations without any human intervention, except for the alignment of the spectrograph slit. ESO PR Photo 17a/07 ESO PR Photo 17a/07 Triggered by an Explosion Starting less than 10 minutes after the Swift detection, a series of spectra of increasing integration times (3, 5, 10, 20, 40 and 80 minutes) were taken with the Ultraviolet and Visual Echelle Spectrograph (UVES), mounted on Kueyen, the second Unit Telescope of the VLT. "With the Rapid Response Mode, the VLT is directly controlled by a distant explosion," said ESO astronomer Paul Vreeswijk, who requested the observations and is lead-author of the paper reporting the results. "All I really had to do, once I was informed of the gamma-ray burst detection, was to phone the staff astronomers at the Paranal Observatory, Stefano Bagnulo and Stan Stefl, to check that everything was fine." The first spectrum of this time series was the quickest ever taken of a gamma-ray burst afterglow

  3. Track with overlapping links for dry coal extrusion pumps (United States)

    Saunders, Timothy; Brady, John D


    A chain for a particulate material extrusion pump includes a plurality of links, each of the plurality of links having a link body and a link ledge, wherein each link ledge of the plurality of links at least partially overlaps the link body of an adjacent one of the plurality of links.

  4. Load beam unit replaceable inserts for dry coal extrusion pumps (United States)

    Saunders, Timothy; Brady, John D.


    A track assembly for a particulate material extrusion pump according to an exemplary aspect of the present disclosure includes a link assembly with a roller bearing. An insert mounted to a load beam located such that the roller bearing contacts the insert.

  5. Extrusion cooking with glucose supplementation reduced fumonisin concentrations and toxicity (United States)

    Extrusion cooking involves forcing material through a heated barrel under high pressure using one (single-screw configuration) or two (twin-screw configuration) augers. We previously demonstrated (Bullerman et al., Journal of Agricultural and Food Chemistry 56:2400-2405, 2008; Voss et al., Journal o...

  6. 75 FR 17436 - Certain Aluminum Extrusions From China (United States)


    ... amended, 67 FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). In accordance with sections 201.16(c... COMMISSION Certain Aluminum Extrusions From China AGENCY: United States International Trade...

  7. MM98.36 Strain Paths in Extrusion

    DEFF Research Database (Denmark)

    Lindegren, Maria; Wiwe, Birgitte; Wanheim, Tarras


    The extrusion process has been investigated for different geometries, in order to study the strain path of different material elements during their movements through the plastic zone. This is done by using the FEM code DEFORM and physical simulation with wax togehter with the coefficient method...

  8. Protein Modifications after Foxtail Millet Extrusion: Solubility and Molecular Weight

    Directory of Open Access Journals (Sweden)

    Xuewei Zhao


    Full Text Available With the aim of illustrating the effects of extrusion cooking on the solubility of proteins in foxtail millet and their molecular basis, foxtail millet was extruded at five barrel temperature profiles and feed moisture contents. The proteins of raw and extrudate samples were extracted with six solutions sequentially. Sodium Dodecyl Sulfate-Polyacrylamide Gel Electrophoresis (SDS-PAGE of total protein and Starch Granule-Associate Protein (SGAP was performed. Extrusion caused a significant decrease in globulin, setarin and glutelin fractions with a corresponding increase in SDS- and SDS+2-ME-soluble and residual fractions. Increasing extrusion temperature or moisture content all led to SDS-soluble fraction decrease, while SDS+2-ME-soluble fraction increase. SDS-PAGE demonstrated that disulfide bond cross-linking occurred among glutelin and with setarin subunits. Extrusion had a less pronounced impact on the 60 kDa SGAP than the other middle-high molecular weight subunits. It is the protein-protein interaction shift from electrostatic force to hydrophobic and/or hydrogen forces and covalent disulfide cross-links that contributed to the decreased solubility of protein in foxtail millet extrudates.

  9. Laser machining of explosives (United States)

    Perry, Michael D.; Stuart, Brent C.; Banks, Paul S.; Myers, Booth R.; Sefcik, Joseph A.


    The invention consists of a method for machining (cutting, drilling, sculpting) of explosives (e.g., TNT, TATB, PETN, RDX, etc.). By using pulses of a duration in the range of 5 femtoseconds to 50 picoseconds, extremely precise and rapid machining can be achieved with essentially no heat or shock affected zone. In this method, material is removed by a nonthermal mechanism. A combination of multiphoton and collisional ionization creates a critical density plasma in a time scale much shorter than electron kinetic energy is transferred to the lattice. The resulting plasma is far from thermal equilibrium. The material is in essence converted from its initial solid-state directly into a fully ionized plasma on a time scale too short for thermal equilibrium to be established with the lattice. As a result, there is negligible heat conduction beyond the region removed resulting in negligible thermal stress or shock to the material beyond a few microns from the laser machined surface. Hydrodynamic expansion of the plasma eliminates the need for any ancillary techniques to remove material and produces extremely high quality machined surfaces. There is no detonation or deflagration of the explosive in the process and the material which is removed is rendered inert.

  10. Improved group contribution parameter set for the application of solubility parameters to melt extrusion. (United States)

    Just, Susann; Sievert, Frank; Thommes, Markus; Breitkreutz, Jörg


    Hot-melt extrusion is gaining importance for the production of amorphous solid solutions; in parallel, predictive tools for estimating drug solubility in polymers are increasingly demanded. The Hansen solubility parameter (SP) approach is well acknowledged for its predictive power of the miscibility of liquids as well as the solubility of some amorphous solids in liquid solvents. By solely using the molecular structure, group contribution (GC) methods allow the calculation of Hansen SPs. The GC parameter sets available were derived from liquids and polymers which conflicts with the object of prediction, the solubility of solid drugs. The present study takes a step from the liquid based SPs toward their application to solid solutes. On the basis of published experimental Hansen SPs of solid drugs and excipients only, a new GC parameter set was developed. In comparison with established parameter sets by van Krevelen/Hoftyzer, Beerbower/Hansen, Breitkreutz and Stefanis/Panayiotou, the new GC parameter set provides the highest overall predictive power for solubility experiments (correlation coefficient r = -0.87 to -0.91) as well as for literature data on melt extrudates and casted films (r = -0.78 to -0.96).

  11. Investigations about Starting Cracks in DC-Casting of 6063-Type Billets Part II: Modelling Results (United States)

    Jensen, E. K.; Schneider, W.

    Influence on starting crack tendency of varying a number of casting parameters has been studied by experiments, Part I (1), and by model calculations, Part II. Both studies point to starting block shape as a most important single factor in controlling starting cracks. By using the thermal model ALSIM-2 in analysing initial experimental results, the variable heat transfer towards the starting block was determined. This made possible a satisfactory model analysis of the starting phase and likewise the formulation of a useful cracking concept. Thus by using calculated and measured liquid pool depth curve in the starting phase of casting as a basis, an effective starting block shape was found. This new shape practically eliminates the starting crack problems in extrusion billets of the AA6063 type alloys.

  12. Enhanced Hot Workability and Post-Hot Deformation Microstructure of the As-Cast Al-Zn-Cu-Mg Alloy Fabricated by Use of a High-Frequency Electromagnetic Casting with Electromagnetic Stirring (United States)

    Park, S. Y.; Kim, W. J.


    The feasibility of producing an Al-Zn-Cu-Mg (7075) aluminum (Al) alloy using high-frequency electromagnetic casting (HFEMC) and electromagnetic stirring (EMS) was explored, and the microstructure, hot compressive deformation characteristics, and processing maps of the as-cast and homogenized EMS 7075 alloys were examined. The obtained results were compared with those of an alloy of the same composition, produced by direct chill casting (DCC). Application of the HFEMC/EMS technology resulted in grain refinement and suppression of dendritic growth. The grain size of the as-cast EMS 7075 alloy was smaller than that of the as-cast DCC 7075 alloy by more than half. This grain-size reduction increased the strain rate sensitivity and decreased the flow stress. The grain refinement also resulted in enhanced hot workability. Hot workability of the EMS 7075 alloy, however, considerably deteriorated after homogenization treatment. This resulted from the disappearance of the solute-segregated phases that play a role of accelerating dynamic recovery and continuous dynamic recrystallization during compressive deformation and the occurrence of considerable grain coarsening during homogenization treatment. The as-cast EMS 7075 alloy also showed a higher quality of post-hot working microstructure (after T6 heat treatment) compared to the homogenized EMS 7075 alloy. This resulted because the segregated phases in the as-cast microstructure served as the nucleation sites for new grains during static recrystallization by having created localized regions of high dislocation density around them during compressive deformation, especially at high strain rates. The current study showing that the as-cast EMS microstructure can yield a high hot workability as well as a high quality of post-hot working microstructure encourages the direct use of as-cast EMS 7075 alloy billets as feedstock for hot extrusion or forging.

  13. Explosive Welding for Remote Applications (United States)

    Bement, L. J.


    Explosive seam welding produces up to 100-percent joint strength. Ribbon explosive activated by remote energy source produces metallurgically sound joint. Success of technique verified for joints between like metals and joints between two different metals. Applications include structural assembly in toxic atmospheres and in radioactive or otherwise hazardous environments.

  14. Active Water Explosion Suppression System (United States)


    efficient in eliminating the heat of detonation , thereby eliminating the heat of combustion and the associated burning of explosive by-products in the...efficiency in eliminating the heat of detonation . In any case, the net effect of the water absorbing the detonation energy of the explosive is a major

  15. Introduction to High Explosives Science

    Energy Technology Data Exchange (ETDEWEB)

    Skidmore, Cary Bradford [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Preston, Daniel N. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    These are a set of slides for educational outreach to children on high explosives science. It gives an introduction to the elements involved in this science: carbon, hydrogen, nitrogen, and oxygen. Combined, these form the molecule HMX. Many pictures are also included to illustrate explosions.

  16. Protein Stability during Hot Melt Extrusion: The Effect of Extrusion Temperature, Hydrophilicity of Polymers and Sugar Glass Pre-stabilization

    NARCIS (Netherlands)

    Teekamp, Naomi; Olinga, Peter; Frijlink, Henderik W.; Hinrichs, Wouter


    Purpose Biodegradable polymers have been widely investigated for controlled release formulations for protein delivery. However, the processing stability of proteins remains a major challenge. The aim of this research is to assess the influence of the hot melt extrusion process on the activity of a m

  17. Protein Stability during Hot Melt Extrusion : The Effect of Extrusion Temperature, Hydrophilicity of Polymers and Sugar Glass Pre-stabilization

    NARCIS (Netherlands)

    Teekamp, Naomi; Olinga, Peter; Hinrichs, Wouter; Frijlink, Henderik W.


    Purpose Biodegradable polymers have been widely investigated for controlled release formulations for protein delivery. However, the processing stability of proteins remains a major challenge. The aim of this research is to assess the influence of the hot melt extrusion process on the activity of a

  18. Explosive welding of undersea pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Stalker, A.W.


    The phenomenon of explosive welding has been known informally for many years. A number of investigations reported the occurerence of solid phase bonds as an incidental effect when using high explosives in association with adjacent metal surfaces and probably the earliest formal record was the observation by Carl in 1944 of a bond between two copper discs in contact with a detonator. In 1957 Philipchuk reported what is now recognized as an explosive weld between aluminium channel sections and a steel die when carrying out explosive forming trials. Since then a great deal of development work has resulted in explosive welding becoming a well established manufacturing technique, particularly in the fields of cladding and the joining of tube/tubeplates. In more recent years the process has been extended to the welding of large diameter line pipe materials.

  19. Explosive welding: Principles and potentials

    Energy Technology Data Exchange (ETDEWEB)

    Brasher, D.G.; Butler, D.J. [Northwest Technical Industries, Inc., Sequim, WA (United States)


    Explosive welding is a solid-state process in which controlled explosive detonations force two or more metals together at high pressures. The resultant composite system is joined with a high-quality metallurgical bond. Explosive welding (or explosive bonding) is a high-pressure process in which contaminant surface films are plastically jetted off the base metals as a result of the collision of two metals. The time duration involved in the explosive welding event is so short that the reaction zone (or heat affected zone) between the constituent metals is microscopic. During the process, the first few atomic layers of each metal become plasma because of the high velocity of the impact (200 to 500 m/s, 660 to 1,640 ft/s.) The angle of collision causes the plasma to jet in front of the collision point, effectively scrub-cleaning both surfaces, and leaving clean metal behind.

  20. The Scaled Thermal Explosion Experiment

    Energy Technology Data Exchange (ETDEWEB)

    Wardell, J F; Maienschein, J L


    We have developed the Scaled Thermal Explosion Experiment (STEX) to provide a database of reaction violence from thermal explosion for explosives of interest. Such data are needed to develop, calibrate, and validate predictive capability for thermal explosions using simulation computer codes. A cylinder of explosive 25, 50 or 100 mm in diameter, is confined in a steel cylinder with heavy end caps, and heated under controlled conditions until reaction. Reaction violence is quantified through non-contact micropower impulse radar measurements of the cylinder wall velocity and by strain gauge data at reaction onset. Here we describe the test concept, design and diagnostic recording, and report results with HMX- and RDX-based energetic materials.


    Institute of Scientific and Technical Information of China (English)

    J.Dong; G.M.Lu; 等


    A new method (liquidus casting)was used for 356 Al alloy semi-solid slurry mak-ing.The structures of 356 Al alloy cast by a fe mould and semi-continuous casting machine at different temperatures were inves tigated.How the globular grains form was qlso discussed.The results show that either being cast by single Fe mould or semi-continuous machine,the microstructures are not conventional dendrites but fine and net-globular grains.The average grain size is smaller than 30μm and suitable enough for thixoforming,meanwhile it can improve the mechanical properties of fol-lowing products.Under the suitable casting velocity and cooling intensity,most of global grains prolong their global browth and collide with each other before dendritic growth because of the large amount of the nucleation sites.

  2. The interaction of explosively generated plasma with explosives (United States)

    Tasker, Douglas G.; Whitley, Von H.; Johnson, Carl E.


    It has been shown that the temperature of explosively generated plasma (EGP) is of the order of 1 eV and plasma ejecta can be focused to achieve velocities as high as 25 km/s. Proof-of-principle tests were performed to determine if EGP could be used for explosive ordnance demolition and other applications. The goals were: to benignly disable ordnance containing relatively sensitive high performance explosives (PBX-9501); and to investigate the possibility of interrupting an ongoing detonation in a powerful high explosive (again PBX-9501) with EGP. Experiments were performed to establish the optimum sizes of plasma generators for the benign deactivation of high explosives, i.e., the destruction of the ordnance without initiating a detonation or comparable violent event. These experiments were followed by attempts to interrupt an ongoing detonation by the benign disruption of the unreacted explosive in its path. The results were encouraging. First, it was demonstrated that high explosives could be destroyed without the initiation of a detonation or high order reaction. Second, ongoing detonations were successfully interrupted with EGP. [LA-UR-15-25350

  3. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    S Srikanth Reddy


    Full Text Available Background: Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. Materials and Methods: 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Results: Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conclusion: Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Clinical Implication: Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  4. Ram speed profile design for isothermal extrusion of AZ31 magnesium alloy by using FEM simulation

    Institute of Scientific and Technical Information of China (English)


    In the conventional hot extrusion of metallic materials,the temperature of the workpiece varies during the whole extrusion process,leading to the non-uniformity of the product dimension,microstructure and properties.In the present research,a simulation model based on the principle of PID control was developed to establish ram speed profiles that can suppress the temperature evolution during the process to allow for isothermaI extrusion.With this simulation model,the real-time extrusion ram speed was adjusted according to the simulated exit temperature.The results show that temperature homogeneity is significantly improved not only along the extrudate length but also on its cross section in the case of extrusion in the isothermal mode with a designed ram speed profile in the extrusion process of AZ31 magnesium.In addition,die temperature varies over a more narrow range in comparison with extrusion in the conventional iso-speed mode.

  5. [Research on explosive temperature network monitoring system based on the linear frequency shift of spectrum]. (United States)

    Wen, Qiang; Lian, Su-Jie; Zhang, Chen; Zhao, Hui; Zhao, Yu; Wang, Gao; Xu, De-Gang; Yao, Jian-Quan


    In order to obtain the different position temperature changes in the process of explosive casting accurate, stability and comprehensive, we designed the temperature monitoring system based on fiber Bragg grating spectral shift. Through the fiberoptic network, the system can monitor the different point temperature of melt-cast explosive real-time. According to the function of linear frequency shift of fiber Bragg grating wavelength with the grating of temperature, we get the temperature of different positions. Four channels share a broadband light source with a coupler. The Bragg wavelengths of the 5 gratings of each fiber are separated from each other. Using the gratings designed, spliced and packaged by our own, we can obtain temperature data through the demodulator. The temperature data was processed by the Origin to draw diagram time-temperature curve. The results show that the measured temperature data of the fiber Bragg grating can meet the requirements of experiment.

  6. Mixing in explosions

    Energy Technology Data Exchange (ETDEWEB)

    Kuhl, A.L.


    Explosions always contain embedded turbulent mixing regions, for example: boundary layers, shear layers, wall jets, and unstable interfaces. Described here is one particular example of the latter, namely, the turbulent mixing occurring in the fireball of an HE-driven blast wave. The evolution of the turbulent mixing was studied via two-dimensional numerical simulations of the convective mixing processes on an adaptive mesh. Vorticity was generated on the fireball interface by baroclinic effects. The interface was unstable, and rapidly evolved into a turbulent mixing layer. Four phases of mixing were observed: (1) a strong blast wave phase; (2) and implosion phase; (3) a reshocking phase; and (4) an asymptotic mixing phase. The flowfield was azimuthally averaged to evaluate the mean and r.m.s. fluctuation profiles across the mixing layer. The vorticity decayed due to a cascade process. This caused the corresponding enstrophy parameter to increase linearly with time -- in agreement with homogeneous turbulence calculations of G.K. Batchelor.

  7. Explosion risks from nanomaterials (United States)

    Bouillard, Jacques; Vignes, Alexis; Dufaud, Olivier; Perrin, Laurent; Thomas, Dominique


    Emerging nanomanufactured products are being incorporated in a variety of consumer products ranging from closer body contact products (i.e. cosmetics, sunscreens, toothpastes, pharmaceuticals, clothing) to more remote body-contact products (electronics, plastics, tires, automotive and aeronautical), hence posing potential health and environmental risks. The new field of nanosafety has emerged and needs to be explored now rather than after problems becomes so ubiquitous and difficult to treat that their trend become irreversible. Such endeavour necessitates a transdisciplinary approach. A commonly forgotten and/or misunderstood risk is that of explosion/detonation of nanopowders, due to their high specific active surface areas. Such risk is emphasized and illustrated with the present development of an appropriate risk analysis. For this particular risk, a review of characterization methods and their limitations with regard to nanopowders is presented and illustrated for a few organic and metallic nanopowders.

  8. Direct imaging of explosives

    Energy Technology Data Exchange (ETDEWEB)

    Knapp, E.A.; Moler, R.B.; Saunders, A.W.; Trower, W.P. E-mail:


    Any technique that can detect nitrogen concentrations can screen for concealed explosives. However, such a technique would have to be insensitive to metal, both encasing and incidental. If images of the nitrogen concentrations could be captured, then, since form follows function, a robust screening technology could be developed. However these images would have to be sensitive to the surface densities at or below that of the nitrogen contained in buried anti-personnel mines or of the SEMTEX that brought down Pan Am 103, {approx}200 g. Although the ability to image in three-dimensions would somewhat reduce false positives, capturing collateral images of carbon and oxygen would virtually assure that nitrogenous non-explosive material like fertilizer, Melmac[reg] dinnerware, and salami could be eliminated. We are developing such an instrument, the Nitrogen Camera, which has met experimentally these criteria with the exception of providing oxygen images, which awaits the availability of a sufficiently energetic light source. Our Nitrogen Camera technique uses an electron accelerator to produce photonuclear reactions whose unique decays it registers. Clearly if our Nitrogen Camera is made mobile, it could be effective in detecting buried mines, either in an active battlefield situation or in the clearing of abandoned military munitions. Combat operations require that a swathe the width of an armored vehicle, 5 miles deep, be screened in an hour, which is within our camera's scanning speed. Detecting abandoned munitions is technically easier as it is free from the onerous speed requirement. We describe here our Nitrogen Camera and show its 180 pixel intensity images of elemental nitrogen in a 200 g mine simulant and in a 125 g stick of SEMTEX. We also report on our progress in creating a lorry transportable 70 MeV electron racetrack microtron, the principal enabling technology that will allow our Nitrogen Camera to be deployed in the field.

  9. Direct imaging of explosives. (United States)

    Knapp, E A; Moler, R B; Saunders, A W; Trower, W P


    Any technique that can detect nitrogen concentrations can screen for concealed explosives. However, such a technique would have to be insensitive to metal, both encasing and incidental. If images of the nitrogen concentrations could be captured, then, since form follows function, a robust screening technology could be developed. However these images would have to be sensitive to the surface densities at or below that of the nitrogen contained in buried anti-personnel mines or of the SEMTEX that brought down Pan Am 103, approximately 200 g. Although the ability to image in three-dimensions would somewhat reduce false positives, capturing collateral images of carbon and oxygen would virtually assure that nitrogenous non-explosive material like fertilizer, Melmac dinnerware, and salami could be eliminated. We are developing such an instrument, the Nitrogen Camera, which has met experimentally these criteria with the exception of providing oxygen images, which awaits the availability of a sufficiently energetic light source. Our Nitrogen Camera technique uses an electron accelerator to produce photonuclear reactions whose unique decays it registers. Clearly if our Nitrogen Camera is made mobile, it could be effective in detecting buried mines, either in an active battlefield situation or in the clearing of abandoned military munitions. Combat operations require that a swathe the width of an armored vehicle, 5 miles deep, be screened in an hour, which is within our camera's scanning speed. Detecting abandoned munitions is technically easier as it is free from the onerous speed requirement. We describe here our Nitrogen Camera and show its 180 pixel intensity images of elemental nitrogen in a 200 g mine simulant and in a 125 g stick of SEMTEX. We also report on our progress in creating a lorry transportable 70 MeV electron racetrack microtron, the principal enabling technology that will allow our Nitrogen Camera to be deployed in the field.


    Directory of Open Access Journals (Sweden)

    E. I. Marukovich


    Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

  11. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.


    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an instanta

  12. Modelling of flow phenomena during DC casting

    NARCIS (Netherlands)

    Zuidema, J.


    Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

  13. Shock desensitizing of solid explosive

    Energy Technology Data Exchange (ETDEWEB)

    Davis, William C [Los Alamos National Laboratory


    Solid explosive can be desensitized by a shock wave too weak to initiate it promptly, and desensitized explosive does not react although its chemical composition is almost unchanged. A strong second shock does not cause reaction until it overtakes the first shock. The first shock, if it is strong enough, accelerates very slowly at first, and then more rapidly as detonation approaches. These facts suggest that there are two competing reactions. One is the usual explosive goes to products with the release of energy, and the other is explosive goes to dead explosive with no chemical change and no energy release. The first reaction rate is very sensitive to the local state, and the second is only weakly so. At low pressure very little energy is released and the change to dead explosive dominates. At high pressure, quite the other way, most of the explosive goes to products. Numerous experiments in both the initiation and the full detonation regimes are discussed and compared in testing these ideas.

  14. Some Theoretical Considerations on Caste

    Directory of Open Access Journals (Sweden)

    Madhusudan Subedi


    Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

  15. The CAST Time Projection Chamber

    CERN Document Server

    Autiero, D; Cébrian, S; Carmona, J M; Chesi, Enrico Guido; Davenport, M; Delattre, M; Di Lella, L; Formenti, F; Gomez, H; Hasinoff, M; Irastorza, I G; Lakic, B; Luzón, G; Morales, J; Musa, L; Ortiz, A; Placci, A; Rodríguez, A; Ruz, J; Villar, J A; Zioutas, K


    One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

  16. Casting Using A Polystyrene Pattern (United States)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael


    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  17. Agile Manufacturing Development of Castings (United States)


    responsible for con- verting the available 2D CATIA casting design into a 3D Pro/Engineering geometric model of the casting, for use by Clinkenbeard...changes to the draw- ings. MWM. As the part designer, MWM reviewed and evalu- ated proposed changes to the design. MWM also updated the CATIA ...creation of solid models of the cores and molds, using IGES translations of the CATIA files secured from MWM through GE Transportation Sys- tems. Due

  18. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    @@ Vermicular graphite cast iron(VG iron for short in the following sections)is a type of cast iron in which the graphite is intermediate in shape between flake and spheroidal.Compared with the normal flake graphite in grey iron, the graphite in VG iron is shorter and thicker and shows a curved, more rounded shape.Because its outer contour is exactly like a worm, hence it is called vermicular graphite.

  19. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński


    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  20. A new flapless technique for crown lengthening after orthodontic extrusion. (United States)

    Braga, Giovanni; Bocchieri, Anna


    Orthodontic extrusion (OE), which is performed in many different clinical situations to move a tooth or its periodontal tissues coronally, is often associated with supracrestal fiberotomy and root planing (OEFRP) or followed by surgical crown lengthening. The OEFRP procedure must be carried out every 2 weeks during the entire extrusive orthodontic phase, and precise control of the technique itself can be quite difficult, especially when this approach is to be performed on a limited portion of the root perimeter in teeth affected by angular defects. The aim of this study was to show a new nonsurgical crown-lengthening technique, performed shortly after the completion of OE, to simultaneously achieve proper hard and soft tissue architecture. Three different illustrative situations (periodontal pocket, root fracture, and root perforation) are described.

  1. Functionalization of whey proteins by reactive supercritical fluid extrusion

    Directory of Open Access Journals (Sweden)

    Khanitta Ruttarattanamongkol


    Full Text Available Whey protein, a by-product from cheese-making, is often used in a variety of food formulations due to its unsurpassednutritional quality and inherent functional properties. However, the possibilities for the improvement and upgrading of wheyprotein utilization still need to be explored. Reactive supercritical fluid extrusion (SCFX is a novel technique that has beenrecently reported to successfully functionalize commercially available whey proteins into a product with enhanced functionalproperties. The specific goal of this review is to provide fundamental understanding of the reinforcement mechanism andprocessing of protein functionalization by reactive SCFX process. The superimposed extrusion variables and their interactionmechanism affect the physico-chemical properties of whey proteins. By understanding the structure, functional properties andprocessing relationships of such materials, the rational design criteria for novel functionalized proteins could be developedand effectively utilized in food systems.

  2. The effect of grain size on dynamic tensile extrusion behaviour

    Directory of Open Access Journals (Sweden)

    Park Leeju


    Full Text Available Dynamic tensile extrusion (DTE tests were conducted on coarse grained and ultrafine grained (UFG OFHC Cu, Interstitial free (IF Steel, and pure Ta. Equal channel angular pressing (ECAP of 16passes with Bc for Cu, IF Steel and 4 passes for Ta was employed to fabricated UFG materials. DTE tests were carried out by launching the sphere samples (Dia. 7.62 mm to the conical extrusion die at a speed of ∼500 m/sec. The fragmentation behavior of the soft-recovered fragments were examined and compared with each other. The DTE fragmentation behavior of CG and UFG was numerically simulated by the LS-DYNA FEM code.

  3. HA/UHMWPE Nanocomposite Produced by Twin-screw Extrusion

    Institute of Scientific and Technical Information of China (English)


    The HA/UHMWPE nanocomposite is compounded by twin-screw extrusion of the HA and UHMWPE powder mixture in paraffin oil and then compression molded to a sheet form. TGA measurement shows the HA weight loss after processing is about 1%-2% . FTIR spectra indicate the paraffin oil residue is trivial and UHMWPE is not oxidized. SEM reveals the HA nano particles are homogeneously dispersed by twin- screw extrusion and the inter-particle spaces are penetrated with UHMWPE fibrils by swelling treatment. HRTEM image indicates the HA particles and UHMWPE are intimately contacted by mechanical interlocking. Compared with the unfilled UHMWPE, stiffness of the composite with the HA volume fraction 0.23 was significantly enhanced to 9 times without detriment of the yield strength and the ductility.

  4. Active explosion barrier performance against methane and coal dust explosions

    Institute of Scientific and Technical Information of China (English)

    J J L du Plessis


    Preventing the propagation of methane or coal dust explosions through the use of active explosion-suppression systems remains one of the most underutilised explosion controls in underground coal mines. As part of the effort to develop better technologies to safeguard mines, the use of active barrier systems was investigated at Kloppersbos in South Africa. The system is designed to meet the requirements of the European Standard (EN 14591-4 2007) as well as the Mine Safety Standardisation in the Ministry of Coal Industry, Coal Industrial l Standard of the Peoples Republic of China (MT 694-1997). From the tests conducted, it can be concluded that the ExploSpot System was successful in stopping flame propagation for both methane and methane and coal dust hybrid explosions when ammonium phosphate powder was used as the suppression material. The use of this barrier will provide coal mine management with an additional explosion control close to the point of ignition and may find application within longwall faces further protecting mines against the risk of an explosion propagating throughout a mine.

  5. Light metal compound casting

    Institute of Scientific and Technical Information of China (English)

    Konrad; J.; M.; PAPIS; Joerg; F.; LOEFFLER; Peter; J.; UGGOWITZER


    ‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.

  6. Moldless casting by laser (United States)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.


    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  7. Some physicochemical properties of dextrin produced by extrusion process



    Dextrinization of corn starch by twin screw extruder was studied. The effect of extruder operating conditions (five different screw speeds: 35, 45, 55, 65, and 70; and three temperatures: 125, 130, and 135 °C) on some physicochemical properties of dextrin (total soluble solid, water absorption index, water solubility index, and total color difference) was investigated. Results showed that as the screw speed and temperature of extrusion were increased the water absorption index of dextrin tend...

  8. 32 CFR 234.9 - Explosives. (United States)


    ... 32 National Defense 2 2010-07-01 2010-07-01 false Explosives. 234.9 Section 234.9 National Defense... PENTAGON RESERVATION § 234.9 Explosives. (a) Using, possessing, storing, or transporting explosives, blasting agents or explosive materials is prohibited, except pursuant to the terms and conditions of a...

  9. 36 CFR 1002.38 - Explosives. (United States)


    ... 36 Parks, Forests, and Public Property 3 2010-07-01 2010-07-01 false Explosives. 1002.38 Section... RECREATION § 1002.38 Explosives. (a) Using, possessing, storing, or transporting explosives, blasting agents or explosive materials is prohibited, except pursuant to the terms and conditions of a permit. When...

  10. 36 CFR 2.38 - Explosives. (United States)


    ... 36 Parks, Forests, and Public Property 1 2010-07-01 2010-07-01 false Explosives. 2.38 Section 2.38... PROTECTION, PUBLIC USE AND RECREATION § 2.38 Explosives. (a) Using, possessing, storing, or transporting explosives, blasting agents or explosive materials is prohibited, except pursuant to the terms and conditions...

  11. 32 CFR 1903.9 - Explosives. (United States)


    ... 32 National Defense 6 2010-07-01 2010-07-01 false Explosives. 1903.9 Section 1903.9 National... INSTALLATIONS § 1903.9 Explosives. (a) Using, possessing, storing, or transporting explosives, blasting agents, ammunition or explosive materials is prohibited on any Agency installation, except as authorized by the...

  12. [Causation, prevention and treatment of dust explosion]. (United States)

    Dong, Maolong; Jia, Wenbin; Wang, Hongtao; Han, Fei; Li, Xiao-Qiang; Hu, Dahai


    With the development of industrial technology, dust explosion accidents have increased, causing serious losses of people's lives and property. With the development of economy, we should lay further emphasis on causation, prevention, and treatment of dust explosion. This article summarizes the background, mechanism, prevention, and treatment of dust explosion, which may provide some professional knowledge and reference for the treatment of dust explosion.

  13. Tailoring properties of commercially pure titanium by gradation extrusion (United States)

    Bergmann, Markus; Rautenstrauch, Anja; Selbmann, René; de Oliveira, Raoni Barreto; Coelho, Rodrigo Santiago; Landgrebe, Dirk


    Commercially pure titanium (CP Ti) is of great importance in medical applications due to its attractive properties, such as high biocompatibility, excellent corrosion resistance and relatively low density and suitable stiffness. Compared to the commonly used Ti-6Al-4V alloy, its lower strength has to be increased. The most attractive approach is to subject CP Ti to severe plastic deformation (SPD) processes such as Equal Channel Angular Pressing (ECAP). The resulting decreased grain size in CP Ti yields a significant increase in hardness and strength. Common SPD-processes typically provide a uniform modification of the material. Their material efficiency and productivity are critical and limiting factors. A new approach is to tailor the material properties by using Gradation Extrusion, which produces a distinct gradient in microstructure and strength. The forming process combines a regular impact extrusion process and severe plastic deformation in the lateral area of the material. This efficient process can be integrated easily into forming process chains, for instance for dental implants. This paper presents the forming process and the applied die geometry. The results of numerical simulations are used to illustrate the potential of the process to modify and strengthen the titanium material. Experiments show that the material is successfully processed by gradation extrusion. By characterizing the hardness and its distribution within the formed parts the effects of the process are investigated.

  14. Intrusion and extrusion of a liquid on nanostructured surfaces (United States)

    Amabili, M.; Giacomello, A.; Meloni, S.; Casciola, C. M.


    Superhydrophobicity is connected to the presence of gas pockets within surface asperities. Upon increasing the pressure this ‘suspended’ state may collapse, causing the complete wetting of the rough surface. In order to quantitatively characterize this process on nanostructured surfaces, we perform rare-event atomistic simulations at different pressures and for several texture geometries. Such an approach allows us to identify for each pressure the stable and metastable states and the free energy barriers separating them. Results show that, by starting from the superhydrophobic state and increasing the pressure, the suspended state abruptly collapses at a critical intrusion pressure. If the pressure is subsequently decreased, the system remains trapped in the metastable state corresponding to the wet surface. The liquid can be extruded from the nanostructures only at very negative pressures, by reaching the critical extrusion pressure (spinodal for the confined liquid). The intrusion and extrusion curves form a hysteresis cycle determined by the large free energy barriers separating the suspended and wet states. These barriers, which grow very quickly for pressures departing from the intrusion/extrusion pressure, are shown to strongly depend on the texture geometry.

  15. Propulsion at low Reynolds number via beam extrusion (United States)

    Gosselin, Frederick; Neetzow, Paul


    We present experimental and theoretical results on the extrusion of a slender beam in a viscous fluid. We are particularly interested in the force necessary to extrude the beam as it buckles with large amplitude due to viscous friction. The problem is inspired by the propulsion of Paramecium via trichocyst extrusion. Self-propulsion in micro-organisms is mostly achieved through the beating of flagella or cilia. However, to avoid a severe aggression, unicellular Paramecium has been observed to extrude trichocysts in the direction of the aggression to burst away. These trichocysts are rod-like organelles which, upon activation, grow to about 40 μm in length in 3 milliseconds before detaching from the animal. The drag force created by these extruding rods pushing against the viscous fluid generates thrust in the opposite direction. We developed an experimental setup to measure the force required to push a steel piano wire into an aquarium filled with corn syrup. This setup offers a near-zero Reynolds number, and allows studying deployments for a range of constant extrusion speeds. The experimental results are reproduced with a numerical model coupling a large amplitude Euler-Bernoulli beam theory with a fluid load model proportional to the local beam velocity. This study was funded in part by the The Natural Sciences and Engineering Research Council of Canada.

  16. Formation of chromosomal domains in interphase by loop extrusion (United States)

    Fudenberg, Geoffrey

    While genomes are often considered as one-dimensional sequences, interphase chromosomes are organized in three dimensions with an essential role for regulating gene expression. Recent studies have shown that Topologically Associating Domains (TADs) are fundamental structural and functional building blocks of human interphase chromosomes. Despite observations that architectural proteins, including CTCF, demarcate and maintain the borders of TADs, the mechanisms underlying TAD formation remain unknown. Here we propose that loop extrusion underlies the formation TADs. In this process, cis-acting loop-extruding factors, likely cohesins, form progressively larger loops, but stall at TAD boundaries due to interactions with boundary proteins, including CTCF. This process dynamically forms loops of various sizes within but not between TADs. Using polymer simulations, we find that loop extrusion can produce TADs as determined by our analyses of the highest-resolution experimental data. Moreover, we find that loop extrusion can explain many diverse experimental observations, including: the preferential orientation of CTCF motifs and enrichments of architectural proteins at TAD boundaries; TAD boundary deletion experiments; and experiments with knockdown or depletion of CTCF, cohesin, and cohesin-loading factors. Together, the emerging picture from our work is that TADs are formed by rapidly associating, growing, and dissociating loops, presenting a clear framework for understanding interphase chromosomal organization.

  17. Hot-melt extrusion technology and pharmaceutical application. (United States)

    Wilson, Matthew; Williams, Marcia A; Jones, David S; Andrews, Gavin P


    The use of hot-melt extrusion (HME) within the pharmaceutical industry is steadily increasing, due to its proven ability to efficiently manufacture novel products. The process has been utilized readily in the plastics industry for over a century and has been used to manufacture medical devices for several decades. The development of novel drugs with poor solubility and bioavailability brought the application of HME into the realm of drug-delivery systems. This has specifically been shown in the development of drug-delivery systems of both solid dosage forms and transdermal patches. HME involves the application of heat, pressure and agitation through an extrusion channel to mix materials together, and subsequently forcing them out through a die. Twin-screw extruders are most popular in solid dosage form development as it imparts both dispersive and distributive mixing. It blends materials while also imparting high shear to break-up particles and disperse them. HME extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier, increasing dissolution rates and bioavailability. The most common difficulty encountered in producing such dispersions is stabilization of amorphous drugs, which prevents them from recrystallization during storage. Pharmaceutical industrial suppliers, of both materials and equipment, have increased their development of equipment and chemicals for specific use with HME. Clearly, HME has been identified as an important and significant process to further enhance drug solubility and solid-dispersion production.

  18. Explosive welding finds uses offshore

    Energy Technology Data Exchange (ETDEWEB)


    This article discusses an explosive welding procedure for pipeline repair. Unlike fusion welding, explosive welding does not leave a brittle area behind and will stop axial or longitudinal cracking of a pipeline. The metals are joined by cold impact pressure, which actually liquifies the metal at the point of impact. In explosive welding, the force of the circular explosion drives the two metals together with such an impact that a bonded wave pattern is set up. All surface defects and oxides are pushed ahead of the collision front, resulting in a metal-to-metal seal. Two techniques are reviewed: the Exploweld method and the Norabel method. Both methods do not reduce or expand the internal diameter of the welded surface.

  19. Detonation probabilities of high explosives

    Energy Technology Data Exchange (ETDEWEB)

    Eisenhawer, S.W.; Bott, T.F.; Bement, T.R.


    The probability of a high explosive violent reaction (HEVR) following various events is an extremely important aspect of estimating accident-sequence frequency for nuclear weapons dismantlement. In this paper, we describe the development of response curves for insults to PBX 9404, a conventional high-performance explosive used in US weapons. The insults during dismantlement include drops of high explosive (HE), strikes of tools and components on HE, and abrasion of the explosive. In the case of drops, we combine available test data on HEVRs and the results of flooring certification tests to estimate the HEVR probability. For other insults, it was necessary to use expert opinion. We describe the expert solicitation process and the methods used to consolidate the responses. The HEVR probabilities obtained from both approaches are compared.

  20. Explosive Blast Neuropathology and Seizures

    Directory of Open Access Journals (Sweden)

    S. Krisztian eKovacs


    Full Text Available Traumatic brain injury (TBI due to explosive blast exposure is a leading combat casualty. It is also implicated as a key contributor to war related mental health diseases. A clinically important consequence of all types of TBI is a high risk for development of seizures and epilepsy. Seizures have been reported in patients who have suffered blast injuries in the Global War on Terror but the exact prevalence is unknown. The occurrence of seizures supports the contention that explosive blast leads to both cellular and structural brain pathology. Unfortunately, the exact mechanism by which explosions cause brain injury is unclear, which complicates development of meaningful therapies and mitigation strategies. To help improve understanding, detailed neuropathological analysis is needed. For this, histopathological techniques are extremely valuable and indispensable. In the following we will review the pathological results, including those from immunohistochemical and special staining approaches, from recent preclinical explosive blast studies.

  1. Suppression of stratified explosive interactions

    Energy Technology Data Exchange (ETDEWEB)

    Meeks, M.K.; Shamoun, B.I.; Bonazza, R.; Corradini, M.L. [Wisconsin Univ., Madison, WI (United States). Dept. of Nuclear Engineering and Engineering Physics


    Stratified Fuel-Coolant Interaction (FCI) experiments with Refrigerant-134a and water were performed in a large-scale system. Air was uniformly injected into the coolant pool to establish a pre-existing void which could suppress the explosion. Two competing effects due to the variation of the air flow rate seem to influence the intensity of the explosion in this geometrical configuration. At low flow rates, although the injected air increases the void fraction, the concurrent agitation and mixing increases the intensity of the interaction. At higher flow rates, the increase in void fraction tends to attenuate the propagated pressure wave generated by the explosion. Experimental results show a complete suppression of the vapor explosion at high rates of air injection, corresponding to an average void fraction of larger than 30%. (author)


    Institute of Scientific and Technical Information of China (English)

    J. Dong; G.M. Lu; J.Z. Cui; Z.H. Zhao


    A new method (liquidus casting) was used for 356 Al alloy semi-solid slurry mak-ing. The structures of 356 Al alloy cast by a Fe mould and semi-continuous castingmachine at different temperatures were investigated. How the globular grains formwas also discussed. The results show that either being cast by single Fe mould orsemi-continuous machine, the microstructures are not conventional dendrites but fineand net-globular grains. The average grain size is smaller than 30μm and suitableenough for thixoforming, meanwhile it can improve the mechanical properties of fol-lowing products. Under the suitable casting velocity and cooling intensity, most ofglobal grains prolong their global growth and collide with each other before dendriticgrowth because of the large amount of the nucleation sites.

  3. Simulation Analysis of Indoor Gas Explosion Damage

    Institute of Scientific and Technical Information of China (English)

    钱新明; 陈林顺; 冯长根


    The influence factors and process of indoor gas explosion are studied with AutoReaGas explosion simulator. The result shows that venting pressure has great influence on the indoor gas explosion damage. The higher the venting pressure is, the more serious the hazard consequence will be. The ignition location has also evident effect on the gas explosion damage. The explosion static overpressure would not cause major injury to person and serious damage to structure in the case of low venting pressure (lower than 2 kPa). The high temperature combustion after the explosion is the major factor to person injury in indoor gas explosion accidents.

  4. Furball Explosive Breakout Test

    Energy Technology Data Exchange (ETDEWEB)

    Carroll, Joshua David [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    For more than 30 years the Onionskin test has been the primary way to study the surface breakout of a detonation wave. Currently the Onionskin test allows for only a small, one dimensional, slice of the explosive in question to be observed. Asymmetrical features are not observable with the Onionskin test and its one dimensional view. As a result, in 2011, preliminary designs for the Hairball and Furball were developed then tested. The Hairball used shorting pins connected to an oscilloscope to determine the arrival time at 24 discrete points. This limited number of data points, caused by the limited number of oscilloscope channels, ultimately led to the Hairball’s demise. Following this, the Furball was developed to increase the number of data points collected. Instead of shorting pins the Furball uses fiber optics imaged by a streak camera to determine the detonation wave arrival time for each point. The original design was able to capture the detonation wave’s arrival time at 205 discrete points with the ability to increase the number of data points if necessary.

  5. Disaster management following explosion. (United States)

    Sharma, B R


    Explosions and bombings remain the most common deliberate cause of disasters involving large numbers of casualties, especially as instruments of terrorism. These attacks are virtually always directed against the untrained and unsuspecting civilian population. Unlike the military, civilians are poorly equipped or prepared to handle the severe emotional, logistical, and medical burdens of a sudden large casualty load, and thus are completely vulnerable to terrorist aims. To address the problem to the maximum benefit of mass disaster victims, we must develop collective forethought and a broad-based consensus on triage and these decisions must reach beyond the hospital emergency department. It needs to be realized that physicians should never be placed in a position of individually deciding to deny treatment to patients without the guidance of a policy or protocol. Emergency physicians, however, may easily find themselves in a situation in which the demand for resources clearly exceeds supply and for this reason, emergency care providers, personnel, hospital administrators, religious leaders, and medical ethics committees need to engage in bioethical decision-making.

  6. Numerical simulation of gas explosions

    Energy Technology Data Exchange (ETDEWEB)

    Van den Berg, A.C.; Van Wingerden, J.M.; Verhagen, T.L.


    Recent developments in numerical fluid dynamics and computer technology enable detailed simulation of gas explosions. Prins Maurits Laboratory TNO of the Netherlands Organization for Applied Scientific Research developed the necessary software. This software is a useful tool to develop and evaluate explosion safe installations. One of the possible applications is the design of save offshore rigs. (f.i. to prevent Piper Alpha disasters). The two-dimensional blast model is described and an example is given. 4 figs., 6 refs.

  7. System for analysis of explosives (United States)

    Haas, Jeffrey S [San Ramon, CA


    A system for analysis of explosives. Samples are spotted on a thin layer chromatography plate. Multi-component explosives standards are spotted on the thin layer chromatography plate. The thin layer chromatography plate is dipped in a solvent mixture and chromatography is allowed to proceed. The thin layer chromatography plate is dipped in reagent 1. The thin layer chromatography plate is heated. The thin layer chromatography plate is dipped in reagent 2.

  8. Lidar Detection of Explosives Traces

    Directory of Open Access Journals (Sweden)

    Bobrovnikov Sergei M.


    Full Text Available The possibility of remote detection of traces of explosives using laser fragmentation/laser-induced fluorescence (LF/LIF is studied. Experimental data on the remote visualization of traces of trinitrotoluene (TNT, hexogen (RDX, trotyl-hexogen (Comp B, octogen (HMX, and tetryl with a scanning lidar detector of traces of nitrogen-containing explosives at a distance of 5 m are presented.

  9. Intraperitoneal explosion following gastric perforation. (United States)

    Mansfield, Scott K; Borrowdale, Roderick


    The object of this study is to report a rare case of explosion during laparotomy where diathermy ignited intraperitoneal gas from a spontaneous stomach perforation. Fortunately, the patient survived but the surgeon experienced a finger burn. A literature review demonstrates other examples of intraoperative explosion where gastrointestinal gases were the fuel source. Lessons learned from these cases provide recommendations to prevent this potentially lethal event from occurring.

  10. Future challenges for explosive industry vis-a-vis underground coal blasting

    Energy Technology Data Exchange (ETDEWEB)

    Roy, S.K.; Singh, R.R.; Ram, P.; Paul, R.K. [Central Mining Research Institute, Dhanbad (India)


    It is apprehended that with contribution of open cast mines in total production of coal going up further, the deterioration trend in coal quality will continue. Production from underground coal mines has to be increased in coming years for sustainable growth of coal industry and to meet the ever increasing power demand. So, to compete with the mechanical cutting of coal, the explosive industry needs a breakthrough in innovativeness, production and uses. The explosive industry and concerned organisations have to accept future challenges in development of safer products, more efficient application technique and strict quality control of products. Change in some of the regulations governing the uses of explosive in underground coal blasting also is called for. 14 refs.

  11. Untouchable castes of Uttar Pradesh

    Directory of Open Access Journals (Sweden)

    Kharinin Artem Igorevich


    Full Text Available The Untouchable Castes of Uttar Pradesh are examined in this article. This region is one of the most populated in India. Also it is one of the most social mixed-composed in whole State. That’s why main conclusions which were made on this material can be extrapolated to all social space of country. The authors choose four ethno-caste groups, which represent the majority in untouchables and the three smallest in jaties. Their positions in regional hierarchy and economic specialization are analyzed in detail. There are a lot of information about their number, social structure, literacy rating, endogamy, day-to-day practices, customs and other features. Special accents were pointed on mind orientation of their elites toward integration in modern society or, conversely, toward the conservation of traditional forms of existence. The issues of origin and social evolution of untouchable castes of Uttar Pradesh are examined. There is assessment of castes’ sanskritization or other forms of social selfdevelopment. The quality of “scheduled” castes social environment is analyzed. As a marks of its positiveness the data about discrimination untouchables from other social groups and degree of political representativeness of “scheduled” castes, accessibility of education and labour were chosen. The conclusions were made about development degree of some castes. The factors that play role in positive changes in contemporary conditions were determined. The authors put forward their own hypothesis of future development of untouchable castes in Uttar Pradesh. Empiric base of this article was established on sources that have Indian origin and historical and social research of outstanding western indologies.

  12. Development of vacuum die-casting process

    Institute of Scientific and Technical Information of China (English)

    Masashi Uchida


    The vacuum die-casting process, started 25 years ago in Japan, has been widely applied. This technology contributes very much to improvement of castings quality. The main factor causing the defects of die castings is the trapped air in the mold cavity, while the key technology of vacuum die-casting process is to avoid the trapped air effectively by evacuating the cavity before casting. At the same time, due to the shot speed and the casting pressure reduced in half, the service life of the die is prolonged and the productivity is enhanced, as well. Vacuum die-casting process is of great significance in improving the die castings quality and making up the shortcomings of super-high-speed shot casting.

  13. Fillability of Thin-Wall Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday


    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  14. Influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Ling; TIAN Su-gui; MENG Fan-lai; DU Hong-qiang


    Extrusion treatment is a common method to refine the grain size and improve the mechanical properties of metal material. The influence of hot extrusion on microstructure and mechanical properties of AZ31 magnesium alloy was investigated. The results show that the mechanical properties of AZ31 alloy are obviously improved by extrusion treatment. The ultimate tensile strength (UTS) of AZ31 alloy at room temperature is measured to be 222 MPa, and is enhanced to 265.8 MPa after extrusion at 420℃. The yield tensile strength (YTS) of AZ31 alloy at room temperature is measured to be 84 MPa, and is enhanced to 201 MPa after extrusion at 420℃. The effective improvements on mechanical properties result from the formation of the finer grains during extrusion and the finer particles precipitated by age treatment. The features of the microstructure evolution during hot extruded of AZ31 alloy are dislocation slipping on the matrix and occurrence of the dynamic recrystallization.

  15. Temperature window effect and its application in extrusion of ultrahigh molecular weight polyethylene

    Directory of Open Access Journals (Sweden)


    Full Text Available Ultrahigh molecular weight polyethylene (UHMWPE was ram extruded using a temperature window effect. The extrusion pressure abruptly drops at a very narrow extrusion temperature window which is about 10°C higher than the theoretical melting point of orthorhombic polyethylene crystals under quiescent and equilibrium states. The correlation between extrusion pressure and parameters such as extrusion temperature, annealing condition, thermal history, piston velocity, L/D ratio of the die, and molecular weight of UHMWPE, was studied. The temperature window increases with molecular weight and is unaffected by thermal history and annealing. The stable extrusion pressure and the critical piston velocity decrease with the rise in the extrusion temperature. The flow resistance reversely depends on the L/D ratio of the die. This phenomenon is attributed to an extensional flow-induced chain alignment along the streamline, which results in the formation of a metastable mesophase with higher chain mobility.

  16. As-Cast Acicular Ductile Aluminum Cast Iron

    Institute of Scientific and Technical Information of China (English)

    S M Mostafavi Kashani; S M A Boutorabi


    The effects of nickel (2.2%)and molybdenum (0.6%)additions on the kinetics, microstructure, and me-chanical properties of ductile aluminum cast iron were studied under the as-cast and tempered conditions. Test bars machined from cast to size samples were used for mechanical and metallurgical studies. The results showed that adding nickel and molybdenum to the base iron produced an upper bainitic structure, resulting in an increase in strength and hardness. The same trend was shown when the test bars were tempered at 300 ℃ in the range of 300℃ to 400 ℃. The elongation increased with increasing the temperature from 300 ℃ to 400 ℃. The carbon content of the retained austenite also increased with increasing the temperature. The results also showed that the kinetics, mi-crostructure, and mechanical properties of this iron were similar to those of Ni-Mo alloyed silicon ductile iron.


    Institute of Scientific and Technical Information of China (English)

    X.Q. Li; W.P. Chen; W. Xia; Q.L. Zhu; Y.Y. Li; E.D. Wang


    Based on the characteristic of high energy milling and the micromechanics of composite material, a plastic constitutive equation is implemented for milled composite powders. To check the equation, the extrusion of Ti/Al composite powders prepared by high energy milling was simulated. It was from the numerical analysis that the predicted extrusion pressure mounted up with milling time and extrusion ratio increasing,which was perfect agreement with experimental results.

  18. Fabrication of Al-based composites reinforced with Al2O3-Tib2 ceramic composite particulates using vortex-casting method

    Directory of Open Access Journals (Sweden)

    Roshan M.R.


    Full Text Available Vortex casting is one of the simplest methods of producing metal matrix composites (MMCs. However, this simple method does have some drawbacks, which reduce the mechanical properties of the produced composites. In this study, we tried to modify the process of composite production before, during, and after the casting procedure. Low-cost Al2O3-TiB2 ceramic composite particles, which produced after combustion synthesis, were used as reinforcement. These powders, which are thermodynamically stable with molten aluminum below 900°C, were mixed with aluminum and magnesium powders before casting using ball milling and the mixed powders were injected into the molten metal (pure Al. This process was applied to enhance the wettability of ceramic particles with molten aluminum. After casting, warm equal channel angular pressing (ECAP and hot extrusion processes were applied to investigate their effects on the mechanical properties of the final composites. It was revealed that both warm ECAP and hot extrusion have a strong influence on increasing the mechanical properties mainly due to decreasing the amount of porosities.

  19. Research progress on squeeze casting in China

    Institute of Scientific and Technical Information of China (English)

    Li Yuanyuan; Zhang Weiwen; Zhao Haidong; You Dongdong; Zhang Datong; Shao Ming; Zhang Wen


    Squeeze casting is a technology with short route, high efficiency and precise forming, possessing features of casting and plastic processing. It is widely used to produce high performance metallic structural parts. As energy conservation and environmental protection concerns have risen, lightweight and high performance metal parts are urgently needed, which accelerated the development of squeeze casting technology over the past two decades in China. In this paper, research progress on squeeze casting aloys, typical parts manufacturing and development of squeeze casting equipment in China are introduced. The future trend and development priorities of squeeze casting are discussed.

  20. Molecular Outflows: Explosive versus Protostellar (United States)

    Zapata, Luis A.; Schmid-Burgk, Johannes; Rodríguez, Luis F.; Palau, Aina; Loinard, Laurent


    With the recent recognition of a second, distinctive class of molecular outflows, namely the explosive ones not directly connected to the accretion–ejection process in star formation, a juxtaposition of the morphological and kinematic properties of both classes is warranted. By applying the same method used in Zapata et al., and using 12CO(J = 2-1) archival data from the Submillimeter Array, we contrast two well-known explosive objects, Orion KL and DR21, to HH 211 and DG Tau B, two flows representative of classical low-mass protostellar outflows. At the moment, there are only two well-established cases of explosive outflows, but with the full availability of ALMA we expect that more examples will be found in the near future. The main results are the largely different spatial distributions of the explosive flows, consisting of numerous narrow straight filament-like ejections with different orientations and in almost an isotropic configuration, the redshifted with respect to the blueshifted components of the flows (maximally separated in protostellar, largely overlapping in explosive outflows), the very-well-defined Hubble flow-like increase of velocity with distance from the origin in the explosive filaments versus the mostly non-organized CO velocity field in protostellar objects, and huge inequalities in mass, momentum, and energy of the two classes, at least for the case of low-mass flows. Finally, all the molecular filaments in the explosive outflows point back to approximately a central position (i.e., the place where its “exciting source” was located), contrary to the bulk of the molecular material within the protostellar outflows.


    Institute of Scientific and Technical Information of China (English)

    林柏泉; 周世宁; 张仁贵


    This paper researches into the influence of barriers on flame and explosion wave in gasexplosion on the basis of experiment. The result shows that the barrier is very important to thetransmission of flame and explosion wave in gas explosion. When there are barriers, the speed oftransmission would be very fast and shock wave will appear in gas explosion, which would in-crease gas explosion power. The result of research is very important to prevent gas explosion anddecrease the power of it.

  2. Microstructure and property of a functionally graded aluminum silicon alloy fabricated by semi-solid backward extrusion process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hao, E-mail: [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Jun-you [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Li, Yan-xia [Department of Materials, North China Institute of Aerospace Engineering, Langfang 065000 (China); Liu, Jian; Zhang, Jia-liang [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)


    In this paper, the microstructure and mechanical property of a graded aluminum silicon alloy were investigated and a new preparation method for the graded material was proposed. The cup-shaped sample was fabricated by the backward extrusion process during the semi-solid state of A390 cast alloy. Characteristics and distribution of the primary particles were assessed by the optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analyzer software. The results showed that the content of primary Si gradually decreased from the bottom region to the upper region. The hardness and wear rate of the samples were measured to evaluate the variation in the mechanical properties corresponding to the variation in microstructure. The hardness values and wear resistance along the axis of the cup-shaped sample gradually increased from the upper region to the bottom region and from the inner region to the outer layer, respectively. The maximum average hardness value is 138.7 HB. The observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results also indicated that the ultimate tensile strength (UTS) of the graded material after T6 treatment are 275 MPa, increases 32.3% compared to the original backward extrusion alloy. Optical microscopy and electron probe micro-analyzer were used to study the distribution of elements and the microstructure of different intermetallic phases formed. Electron microprobe analysis (EMPA) results showed that the content of the prominent elements (Cu, Fe, Mg) in the upper region was higher than for the bottom part of the cup-shaped specimens.

  3. Titanium Aluminide Casting Technology Development (United States)

    Bünck, Matthias; Stoyanov, Todor; Schievenbusch, Jan; Michels, Heiner; Gußfeld, Alexander


    Titanium aluminide alloys have been successfully introduced into civil aircraft engine technology in recent years, and a significant order volume increase is expected in the near future. Due to its beneficial buy-to-fly ratio, investment casting bears the highest potential for cost reduction of all competing production technologies for TiAl-LPTB. However, highest mechanical properties can be achieved by TiAl forging. In view of this, Access e.V. has developed technologies for the production of TiAl investment cast parts and TiAl die cast billets for forging purposes. While these parts meet the highest requirements, establishing series production and further optimizing resource and economic efficiency are present challenges. In order to meet these goals, Access has recently been certified according to aircraft standards, aiming at qualifying parts for production on technology readiness level 6. The present work gives an overview of the phases of development and certification.

  4. CAST Physics Proposal to SPSC

    CERN Document Server

    CAST, Collaboration


    The CAST experiment has the potential to search for solar axions (dark matter particle candidates) or other particles with similar coupling. E.g., paraphtons (Hidden Sector), chameleons (dark energy), while considering the possibility whether CAST could be transformed to an antenna for relic axions with rest mass up to 0.1 to 1meV. While axion searches suggest detectors with lower background, paraphoton and chameleon searches require detectors with sub-keV threshold energy and the use of transparent windows in front of the Micromegas detectors, which cover 3 out of the 4 CAST magnet exits. Ongoing theoretical estimates and experimental investigations will define the priorities of the suggested 4 physics items of this proposal for the period 2012-2014.

  5. Energy Consumption of Die Casting Operations

    Energy Technology Data Exchange (ETDEWEB)

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley


    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  6. Thermodynamic States in Explosion Fields

    Energy Technology Data Exchange (ETDEWEB)

    Kuhl, A L


    Here we investigate the thermodynamic states occurring in explosion fields from the detonation of condensed explosives in air. In typical applications, the pressure of expanded detonation products gases is modeled by a Jones-Wilkins-Lee (JWL) function: P{sub JWL} = f(v,s{sub CJ}); constants in that function are fit to cylinder test data. This function provides a specification of pressure as a function of specific volume, v, along the expansion isentrope (s = constant = s{sub CJ}) starting at the Chapman-Jouguet (CJ) state. However, the JWL function is not a fundamental equation of thermodynamics, and therefore gives an incomplete specification of states. For example, explosions inherently involve shock reflections from surfaces; this changes the entropy of the products, and in such situations the JWL function provides no information on the products states. In addition, most explosives are not oxygen balanced, so if hot detonation products mix with air, they after-burn, releasing the heat of reaction via a turbulent combustion process. This raises the temperature of explosion products cloud to the adiabatic flame temperature ({approx}3,000K). Again, the JWL function provides no information on the combustion products states.

  7. Explosion limits for combustible gases

    Institute of Scientific and Technical Information of China (English)

    TONG Min-ming; WU Guo-qing; HAO Ji-fei; DAI Xin-lian


    Combustible gases in coal mines are composed of methane, hydrogen, some multi-carbon alkane gases and other gases. Based on a numerical calculation, the explosion limits of combustible gases were studied, showing that these limits are related to the concentrations of different components in the mixture. With an increase of C4H10 and C6H14, the Lower ExplosionLimit (LEL) and Upper Explosion-Limit (UEL) of a combustible gas mixture will decrease clearly. For every 0.1% increase in C4H10 and C6H14, the LEL decreases by about 0.19% and the UEL by about 0.3%. The results also prove that, by increasing the amount of H2, the UEL of a combustible gas mixture will increase considerably. If the level of H2 increases by 0.1%, the UEL will increase by about 0.3%. However, H2 has only a small effect on the LEL of the combustible gas mixture. Our study provides a theoretical foundation for judging the explosion risk of an explosive gas mixture in mines.

  8. Explosion and explosives. Volume 32, Number 5, 1971

    Energy Technology Data Exchange (ETDEWEB)


    The following topics are discussed: CMDB propellants with high pressure exponent; the thermal decomposition of phenylnitromethane in 2-propanol; double exposed flash x-ray photographic observation on detonation of coal mining explosions; detonation of condensed multiple components about detonation characteristics of three liquid explosives; synthesis of N,N'-bis (2,4,6-trinitro-3-glycidoxyphenyl)-ethylene dinitramine; resistance characteristics of electric primer containing conductive particles; and formation of Meisenheimer's complex by adding an aqueous sodium hydroxide to the reaction product of epoxy compound with picric acid.


    Directory of Open Access Journals (Sweden)

    K. E. Baranovskij


    Full Text Available Casting of wear-resistant chrome cast irons in combined molds and iron chills is studied. Application of these ways of casting results in blending of carbides and increasing of hardness of castings.

  10. Microemulsion extrusion technique: a new method to produce lipid nanoparticles (United States)

    de Jesus, Marcelo Bispo; Radaic, Allan; Zuhorn, Inge S.; de Paula, Eneida


    Solid lipid nanoparticles (SLN) and nanostructured lipid carriers (NLC) have been intensively investigated for different applications, including their use as drug and gene delivery systems. Different techniques have been employed to produce lipid nanoparticles, of which high pressure homogenization is the standard technique that is adopted nowadays. Although this method has a high efficiency, does not require the use of organic solvents, and allows large-scale production, some limitations impede its application at laboratory scale: the equipment is expensive, there is a need of huge amounts of surfactants and co-surfactants during the preparation, and the operating conditions are energy intensive. Here, we present the microemulsion extrusion technique as an alternative method to prepare lipid nanoparticles. The parameters to produce lipid nanoparticles using microemulsion extrusion were established, and the lipid particles produced (SLN, NLC, and liposomes) were characterized with regard to size (from 130 to 190 nm), zeta potential, and drug (mitoxantrone) and gene (pDNA) delivery properties. In addition, the particles' in vitro co-delivery capacity (to carry mitoxantrone plus pDNA encoding the phosphatase and tensin homologue, PTEN) was tested in normal (BALB 3T3 fibroblast) and cancer (PC3 prostate and MCF-7 breast) cell lines. The results show that the microemulsion extrusion technique is fast, inexpensive, reproducible, free of organic solvents, and suitable for small volume preparations of lipid nanoparticles. Its application is particularly interesting when using rare and/or costly drugs or ingredients (e.g., cationic lipids for gene delivery or labeled lipids for nanoparticle tracking/diagnosis).

  11. Microemulsion extrusion technique: a new method to produce lipid nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, Marcelo Bispo de, E-mail:; Radaic, Allan [University of Campinas-UNICAMP, Department of Biochemistry, Institute of Biology (Brazil); Zuhorn, Inge S. [University of Groningen, Department of Membrane Cell Biology, University Medical Center (Netherlands); Paula, Eneida de [University of Campinas-UNICAMP, Department of Biochemistry, Institute of Biology (Brazil)


    Solid lipid nanoparticles (SLN) and nanostructured lipid carriers (NLC) have been intensively investigated for different applications, including their use as drug and gene delivery systems. Different techniques have been employed to produce lipid nanoparticles, of which high pressure homogenization is the standard technique that is adopted nowadays. Although this method has a high efficiency, does not require the use of organic solvents, and allows large-scale production, some limitations impede its application at laboratory scale: the equipment is expensive, there is a need of huge amounts of surfactants and co-surfactants during the preparation, and the operating conditions are energy intensive. Here, we present the microemulsion extrusion technique as an alternative method to prepare lipid nanoparticles. The parameters to produce lipid nanoparticles using microemulsion extrusion were established, and the lipid particles produced (SLN, NLC, and liposomes) were characterized with regard to size (from 130 to 190 nm), zeta potential, and drug (mitoxantrone) and gene (pDNA) delivery properties. In addition, the particles' in vitro co-delivery capacity (to carry mitoxantrone plus pDNA encoding the phosphatase and tensin homologue, PTEN) was tested in normal (BALB 3T3 fibroblast) and cancer (PC3 prostate and MCF-7 breast) cell lines. The results show that the microemulsion extrusion technique is fast, inexpensive, reproducible, free of organic solvents, and suitable for small volume preparations of lipid nanoparticles. Its application is particularly interesting when using rare and/or costly drugs or ingredients (e.g., cationic lipids for gene delivery or labeled lipids for nanoparticle tracking/diagnosis)

  12. Distal corporoplasty for distal cylinders extrusion after penile prosthesis implantation. (United States)

    Carrino, Maurizio; Chiancone, Francesco; Battaglia, Gaetano; Pucci, Luigi; Fedelini, Paolo


    Distal extrusion of cylinders is a potential complication of the penile prosthesis implantation. Several methods have been proposed for repairing a distal penile erosion. We present our preliminary experience in "Distal corporoplasty" technique. We enrolled 18 consecutive patients whose underwent a distal corporoplasty with simultaneous reimplantation of an "AMS 700 inflatable penile prosthesis (LGX)" from January 2013 to November 2015 at our hospital. All procedures were performed by a single surgical team. Intraoperative and postoperative complications have been classified and reported according to Satava6 and Clavien-Dindo (CD) system.7 Mean values with standard deviations (±SD) were computed and reported for all items. Mean age of the patients was 53.61 (±11.90) years. Mean body max index (BMI) was 24.22 (±2.51). Mean operative time was 85.2 (±13.1) minutes. Blood losses were minimal. No intraoperative complications are reported according to Satava classification. Four out of 18 patients (22.22%) experienced postoperative complications according to CD system. All patients had sexual intercourse for the first time postsurgery after a mean of 59.11 ± 2.08 days. Mean follow-up was 22.11 (±9.95). Distal extrusion of cylinders is a potential complication of the penile prosthesis implantation. Distal corporoplasty was first described by Mulcahy. He reported a series of 14 patients with a follow-up of about 2 years with optimal functional outcomes. Moreover, distal corporoplasty resulted in shorter operative time, better function, less pain, and fewer recurrences than Gortex windsock repair.10 In our experience, distal corporoplasty is a simple and safe procedure in the treatment of distal cylinders extrusion when the prosthetic material is not exposed to the exterior.

  13. Role of lipids in the extrusion cooking processes

    Directory of Open Access Journals (Sweden)

    Berghofe, E.


    Full Text Available Extrusion is a versatile and very efficient technology that is widely used in food and feed processing. The cooking extruders have found many applications, which include: breakfast cereals, snack foods, other cereal based products, pet food and aquatic foods, texturized vegetable proteins, confectionery products, chemical and biochemical reactions, and oil extraction. Lipids are components that play an important role in most of the extrusion cooking processes. They can act as plastificizers or emulsifiers, and affect more significantly texture and stickiness of the extrudate. This paper reviews effect of oils and other lipids reactions during extrusion cooking as well as the effects of amylase-lipid complexation on extrudate quality.La extrusión es, en general, una tecnología versátil y muy eficiente, que se aplica ampliamente en la elaboración de alimentos y piensos. Los equipos de cocción-extrusión tienen numerosas aplicaciones, entre las que pueden incluirse: los cereales de desayuno listos para comer, los aperitivos, diferentes productos basados en cereales, los piensos para animales domésticos y peces, proteínas vegetales texturizadas, productos de pastelería, reacciones químicas y bioquímicas, y la extracción de aceites. Los lípidos son componentes que juegan un papel importante en la mayoría de los procesos de cocción-extrusión. Pueden actuar como plastificantes o como emulsionantes, suministrando lubricación. En este artículo se revisan con detalle los efectos de las reacciones de los aceites y otros lípidos durante el proceso de cocción-extrucción así como el efecto de la formación de complejos amilasa-lípidos sobre la calidad de los extrudados.

  14. Casting behavior of titanium alloys in a centrifugal casting machine. (United States)

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T


    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

  15. The Quiet Explosion (United States)


    A European-led team of astronomers are providing hints that a recent supernova may not be as normal as initially thought. Instead, the star that exploded is now understood to have collapsed into a black hole, producing a weak jet, typical of much more violent events, the so-called gamma-ray bursts. The object, SN 2008D, is thus probably among the weakest explosions that produce very fast moving jets. This discovery represents a crucial milestone in the understanding of the most violent phenomena observed in the Universe. Black Hole ESO PR Photo 23a/08 A Galaxy and two Supernovae These striking results, partly based on observations with ESO's Very Large Telescope, will appear tomorrow in Science Express, the online version of Science. Stars that were at birth more massive than about 8 times the mass of our Sun end their relatively short life in a cosmic, cataclysmic firework lighting up the Universe. The outcome is the formation of the densest objects that exist, neutron stars and black holes. When exploding, some of the most massive stars emit a short cry of agony, in the form of a burst of very energetic light, X- or gamma-rays. In the early afternoon (in Europe) of 9 January 2008, the NASA/STFC/ASI Swift telescope discovered serendipitously a 5-minute long burst of X-rays coming from within the spiral galaxy NGC 2770, located 90 million light-years away towards the Lynx constellation. The Swift satellite was studying a supernova that had exploded the previous year in the same galaxy, but the burst of X-rays came from another location, and was soon shown to arise from a different supernova, named SN 2008D. Researchers at the Italian National Institute for Astrophysics (INAF), the Max-Planck Institute for Astrophysics (MPA), ESO, and at various other institutions have observed the supernova at great length. The team is led by Paolo Mazzali of INAF's Padova Observatory and MPA. "What made this event very interesting," says Mazzali, "is that the X-ray signal was very


    Directory of Open Access Journals (Sweden)

    A. N. Krutilin


    Full Text Available The results of investigations of physical-mechanical characteristics of cast iron slugs, received by semicontinuos way of casting, at temperatures from 850 up to 1100^ С are given. 

  17. Adaptive Control of Freeze-Form Extrusion Fabrication Processes (Preprint) (United States)


    speed of 127 mm/s and a resolution of 2.54 µm. The axes are controlled by a Delta–Tau Turbo PMAC (Programmable Multi–Axis Controller) PCI board. conversion board (Delta–Tau ACC28) with a voltage range of ±5 V converts the analog signal from the load cell into a digital signal in the PMAC ...controllers on the PMAC control board. Estimation and control algorithms for the extrusion mechanism are implemented in PLC programs, which are also

  18. Optimal dynamic detection of explosives

    Energy Technology Data Exchange (ETDEWEB)

    Moore, David Steven [Los Alamos National Laboratory; Mcgrane, Shawn D [Los Alamos National Laboratory; Greenfield, Margo T [Los Alamos National Laboratory; Scharff, R J [Los Alamos National Laboratory; Rabitz, Herschel A [PRINCETON UNIV; Roslund, J [PRINCETON UNIV


    The detection of explosives is a notoriously difficult problem, especially at stand-off distances, due to their (generally) low vapor pressure, environmental and matrix interferences, and packaging. We are exploring optimal dynamic detection to exploit the best capabilities of recent advances in laser technology and recent discoveries in optimal shaping of laser pulses for control of molecular processes to significantly enhance the standoff detection of explosives. The core of the ODD-Ex technique is the introduction of optimally shaped laser pulses to simultaneously enhance sensitivity of explosives signatures while reducing the influence of noise and the signals from background interferents in the field (increase selectivity). These goals are being addressed by operating in an optimal nonlinear fashion, typically with a single shaped laser pulse inherently containing within it coherently locked control and probe sub-pulses. With sufficient bandwidth, the technique is capable of intrinsically providing orthogonal broad spectral information for data fusion, all from a single optimal pulse.

  19. Coulomb explosion of "hot spot"

    CERN Document Server

    Oreshkin, V I; Chaikovsky, S A; Artyomov, A P


    The study presented in this paper has shown that the generation of hard x rays and high-energy ions, which are detected in pinch implosion experiments, may be associated with the Coulomb explosion of the hot spot that is formed due to the outflow of the material from the pinch cross point. During the process of material outflow, the temperature of the hot spot plasma increases, and conditions arise for the plasma electrons to become continuously accelerated. The runaway of electrons from the hot spot region results in the buildup of positive space charge in this region followed by a Coulomb explosion. The conditions for the hot spot plasma electrons to become continuously accelerated have been revealed and estimates have been obtained for the kinetic energy of the ions generated by the Coulomb explosion.

  20. Instrument safety in explosive atmospheres. (United States)

    Bossert, J A


    The current "Energy Crisis" has dramatically increased our potential need for coal, the worlds most abundant fossil fuel. This will probably lead to a greater use of automation and instrumentation in the coal mining industry. The presence of methane in coal mines and in the coal itself plus the presence of coal dust, both of which can form an explosive atmosphere in air, means that the possibility of a gas or coal dust ignition must be considered when designing, purchasing and installing new equipment in this industry. In addition, many metallurgical processes involve the use of potentially explosive substances against which similar safety precautions must be taken. This paper outlines the various methods of protection currently in use and proposed for electrical instruments in explosive atmospheres, with particular emphasis on the work of the International Electrotechnical Commission.

  1. Evidence for Nearby Supernova Explosions

    CERN Document Server

    Benítez, N; Canelles, M; Benitez, Narciso; Maiz-Apellaniz, Jesus; Canelles, Matilde


    Supernova explosions are one of the most energetic--and potentially lethal--phenomena in the Universe. Scientists have speculated for decades about the possible consequences for life on Earth of a nearby supernova, but plausible candidates for such an event were lacking. Here we show that the Scorpius-Centaurus OB association, a group of young stars currently located at~130 parsecs from the Sun, has generated 20 SN explosions during the last 11 Myr, some of them probably as close as 40 pc to our planet. We find that the deposition on Earth of 60Fe atoms produced by these explosions can explain the recent measurements of an excess of this isotope in deep ocean crust samples. We propose that ~2 Myr ago, one of the SNe exploded close enough to Earth to seriously damage the ozone layer, provoking or contributing to the Pliocene-Pleistocene boundary marine extinction.

  2. Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)


    The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs.


    Directory of Open Access Journals (Sweden)

    E. I. Marukovich


    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  4. Investigation on Effects of Die Orifice Layout on Three-Hole Porthole Extrusion of Aluminum Alloy 6063 Tubes (United States)

    Zhang, Cunsheng; Zhao, Guoqun; Chen, Hao; Guan, Yanjin; Cai, Haijin; Gao, Baojie


    Currently, with the increasing demand of high production output, much attention is paid to the research and development of multi-hole extrusion die. However, owing to the complexity of multi-hole porthole extrusion technology, it has not been applied widely in practice for the production of aluminum profiles, especially for porthole die with an odd number of die orifices. The purpose of this study is to design a three-hole porthole die for producing an aluminum tube and to optimize the location of die orifices based on computer-aided design and engineering. First, three-hole extrusion dies for different locations of die orifices are designed. Then, extrusion processes with different multi-hole porthole dies are simulated by means of HyperXtrude. Through numerical simulation, metal flow, temperature distribution, welding pressure, extrusion load, and die stress, etc. could be obtained, and the effects of the location of die orifices on extrusion process are investigated. With the increasing distance between die orifice and extrusion center (described as eccentricity ratio), metal flow becomes nonhomogeneous, and twisting or bending deformation of profile occurs, but the welding pressure rises, which improves the welding quality of profiles. However, the required extrusion force, billet and die temperature, die displacement, and stress induce no significant changes. In comparison with the extrusion force during single-hole porthole extrusion, there is 18.5% decrease of extrusion force during three-hole porthole extrusion. Finally, design rules for this kind of multi-hole extrusion dies are summarized.

  5. Developing technological process of obtaining giality casts

    Directory of Open Access Journals (Sweden)

    A. Issagulov


    Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

  6. Explosively Joining Dissimilar Metal Tubes. (United States)


    both steel, photograph (7), and the Ni-Cu specimen, photograph (8) , showed considerable pitting corrosion in the aluminum . 4. The paint was then...for 6061 -T6 aluminum and are: collision angle 5 - 200, collision velocity 270 - 350 m/sec, with an impact pressure of at least 27 Kbar (391 Kpsi...Welded Aluminum Alloy 1 .. 5 rn-i (P0 -I Op. 2si 11 6W TABLE I Explosive2 Cladder Metal Base Metal Explosive Loading (gins/in2 6061 -T6 Al 304 SS TSE- 1004

  7. Intravesical explosion during transurethral electrosurgery. (United States)

    Georgios, Kallinikas; Evangelos, Boulinakis; Helai, Habib; Ioannis, Gerzelis


    Intravesical explosion is a very rare complication of transurethral resection of prostate and transurethral resection of bladder tumour operations. In vitro studies have shown that the gases produced during the procedure could result in a blast once they are mixed with air from the atmosphere. A 79-year-old male experienced an explosion in his bladder while undergoing a transurethral resection of bladder tumour. The case is presented as well as the way that it was treated as an emergency. Precautions of such events are finally suggested.

  8. Squeeze Casting of Steel Weapon Components (United States)


    equipment. The squeeze casting process also differs from rheo- casting.(10-12) Unlike the former, the rheocasting process (8) "Ferrous Die Casting...various phases of rheocasting . At least so far, the process has not been applied to fabrication of complex steel components of the type that are under

  9. Pressure distribution in centrifugal dental casting. (United States)

    Nielsen, J P


    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

  10. Prediction of Microporosity in Shrouded Impeller Castings

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, S. Nelson, C.D.


    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  11. When Your Child Needs a Cast (United States)

    ... 1- to 2-Year-Old When Your Child Needs a Cast KidsHealth > For Parents > When Your Child Needs a Cast Print A A A What's in ... A cast wraps around the broken area and needs to be removed by a doctor when the ...

  12. Ionospheric response to the entry and explosion of the South Ural superbolide (United States)

    Ruzhin, Yu. Ya.; Kuznetsov, V. D.; Smirnov, V. M.


    The South Ural meteoroid (February 15, 2013; near the city of Chelyabinsk) is undoubtedly the best documented meteoroid in history. Its passage through the atmosphere has been recorded on videos and photographs, visually by observers, with ground-based infrasound microphones and seismographs, and by satellites in orbit. In this work, the results are presented of an analysis of the transionospheric GPS sounding data collected in the vicinity of the South Ural meteoroid site, which show a weak ionospheric effect. The ionospheric disturbances are found to be asymmetric about the explosion epicenter. The received signals are compared, both in shape and amplitude, with the reported ionospheric effects of ground level explosions with radio diagnostics. It is shown that the confident registration of ionospheric effects as acoustic gravity waves (AGWs) by means of vertical sounding and GPS technologies for ground explosions in the range of 0.26-0.6 kt casts doubt on the existing TNT equivalent estimates (up to 500 kt) for the Chelyabinsk event. The absence of effects in the magnetic field and in the ionosphere far zone at distances of 1500-2000 km from the superbolide explosion epicenter also raises a question about the possibility of an overestimated TNT equivalent. An alternative explanation is to consider the superposition of a cylindrical ballistic wave (due to the hypersonic motion of the meteoroid) with spherical shock waves caused by the multiple time points of fragmentation (multiple explosions) of the superbolide as a resulting source of the AGW impact on ionospheric layers.

  13. Clean, agile alternative binders, additives and plasticizers for propellant and explosive formulations

    Energy Technology Data Exchange (ETDEWEB)

    Hoffman, D.M. [Lawrence Livermore National Lab., CA (United States); Hawkins, T.W. [Phillips Lab., Edwards AFB, CA (United States); Lindsay, G.A. [Naval Weapons Station, China Lake, CA (United States)] [and others


    As part of the Strategic Environmental Research and Development Program (SERDP) a clean, agile manufacturing of explosives, propellants and pyrotechniques (CANPEP) effort set about to identify new approaches to materials and processes for producing propellants, explosives and pyrotechniques (PEP). The RDX based explosive PBXN-109 and gun propellant M-43 were identified as candidates for which waste minimization and recycling modifications might be implemented in a short time frame. The binders, additives and plasticizers subgroup identified cast non-curable thermoplastic elastomer (TPE) formulations as possible replacement candidates for these formulations. Paste extrudable explosives were also suggested as viable alternatives to PBXN-109. Commercial inert and energetic TPEs are reviewed. Biodegradable and hydrolyzable binders are discussed. The applicability of various types of explosive formulations are reviewed and some issues associated with implementation of recyclable formulations are identified. It is clear that some processing and weaponization modifications will need to be made if any of these approaches are to be implemented. The major advantages of formulations suggested here over PBXN-109 and M-43 is their reuse/recyclability. Formulations using TPE or Paste could by recovered from a generic bomb or propellant and reused if they met specification or easily reprocessed and sold to the mining industry.

  14. The CAST time projection chamber (United States)

    Autiero, D.; Beltrán, B.; Carmona, J. M.; Cebrián, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I. G.; Gómez, H.; Hasinoff, M.; Lakic, B.; Luzón, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodrigurez, A.; Ruz, J.; Villar, J. A.; Zioutas, K.


    One of the three x-ray detectors of the CERN Axion Solar Telescope (CAST) experiment searching for solar axions is a time projection chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity x-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is set to a safe level during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62%. Shielding has been installed around the detector, lowering the background level to 4.10 × 10-5 counts cm-2 s-1 keV-1 between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion photon coupling and mass.

  15. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    @@ Spheroidal Graphite Cast Iron(Ⅲ) 3.6 Solidification morphology of SG iron Solidification morphology refers to the description of change,distribution and interrelationship of the solidification structures such as graphite spheroids,austenite,eutectic cells,etc.[99

  16. Cern Axion Solar Telescope (CAST)

    CERN Multimedia


    The CERN Solar Axion Telescope, CAST, aims to shed light on a 30-year-old riddle of particle physics by detecting axions originating from the 15 million degree plasma in the Sun 's core. Axions were proposed as an extension to the Standard Model of particle physics to explain why CP violation is observed in weak but not strong interactions.

  17. Advanced Lost Foam Casting Technology

    Energy Technology Data Exchange (ETDEWEB)

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah


    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer


    Directory of Open Access Journals (Sweden)

    V. Ju. Stetsenko


    Full Text Available It is shown that the way of centrifugal casting into water-cooled mould with vertical rotation axis enables to receive hollow slugs with diameter 100–250 mm, with height under 200 mm with wall thickness under 15 mm of antifriction silumin АК15М3, which will replace expensive antifriction bronze.

  19. Search for chameleons with CAST

    DEFF Research Database (Denmark)

    Anastassopoulos, V.; Arik, M.; Aune, S.


    energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βΥ≤1011...

  20. Tape casting of magnesium oxide.

    Energy Technology Data Exchange (ETDEWEB)

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.


    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  1. Colour Metallography of Cast Iron

    Institute of Scientific and Technical Information of China (English)

    Zhou Jiyang; Liu Jincheng


    @@ Spheroidal Graphite Cast Iron(Ⅳ) 3.7 Segregation of SG iron The non-uniform distribution of solute elements during solidification results in the micro segregation of SG iron.As for the redistribution of elements in the phases of the solidification structure,there is no intrinsic difference between SG iron and grey iron[132].

  2. Graphite Formation in Cast Iron (United States)

    Stefanescu, D. M.


    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  3. 46 CFR 188.10-25 - Explosive. (United States)


    ... mixture, the primary purpose of which is to function by explosion; i.e., with substantially instantaneous release of gas and heat. Explosives are discussed in more detail in 49 CFR parts 171-179....

  4. New Source Model for Chemical Explosions

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Xiaoning [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    With sophisticated inversion scheme, we recover characteristics of SPE explosions such as corner frequency fc and moment M0, which are used to develop a new source model for chemical explosions.

  5. Pulmonary contusion and hemothorax due to explosion

    National Research Council Canada - National Science Library

    Baeza-Herrera, Carlos; Sanjuán-Fabián, Héctor; Medellín-Sierra, Ulises Darío; Nájera-Garduño, Heladio; García-Cabello, Luis Manuel


    .... Such is the case of gunpowder explosive objects used during celebration holidays. We present a 14-year-old male who suffered a pulmonary contusion as a consequence of an explosion of "huevo de codorniz...

  6. Technological parameters of die casting and quality of casting from EN AC46500 alloy



    Die casting represents the highest technological level of metal mold casting. This technology enables production of almost all final products without necessity of further processing. The important aspect of efficiency and production is a proper casting parameters setting. In the submitted paper following die casting parameters are analyzed: plunger pressing speed and pressure. The studied parameters most significantly affect a qualitative of castings from EN AC46500 alloy and they influence t...

  7. Effects of different cooling rates during two casting processes on the microstructures and mechanical properties of extruded Mg-Al-Ca-Mn alloy

    Energy Technology Data Exchange (ETDEWEB)

    Xu, S.W., E-mail: [Department of Mechanical Engineering, Nagaoka University of Technology, Nagaoka 940-2188 (Japan); Oh-ishi, K.; Kamado, S.; Takahashi, H.; Homma, T. [Department of Mechanical Engineering, Nagaoka University of Technology, Nagaoka 940-2188 (Japan)


    Highlights: Black-Right-Pointing-Pointer Ordered monolayer GP zone was formed by increasing cooling rate. Black-Right-Pointing-Pointer Finer extruded microstructure was obtained by increasing cooling rate. Black-Right-Pointing-Pointer Higher number density precipitates was obtained by increasing cooling rate. Black-Right-Pointing-Pointer Tensile 0.2% proof stress was increased by 105 MPa by increasing cooling rate. Black-Right-Pointing-Pointer Extruded DC-cast alloy shows higher tensile 0.2% proof stress of 409 MPa. - Abstract: In this study, Mg-3.6Al-3.4Ca-0.3Mn (wt.%) (which is denoted AXM4303) alloy ingots were prepared by two casting processes with different cooling rates: permanent mold (PM) casting, which has a lower cooling rate of 10-20 Degree-Sign C/s and direct chill (DC) casting, which has a higher cooling rate of 100-110 Degree-Sign C/s. Then, these two types of AXM4303 alloy ingots were hot extruded at 400 Degree-Sign C under the same conditions. The microstructures of the as-cast and extruded alloy samples were systematically investigated by field-emission scanning electron microscope (FE-SEM), transmission electron microscope (TEM) and electron backscattered diffraction (EBSD) systems. The effects of the different cooling rates during the casting process on the microstructures and mechanical properties of the extruded AXM4303 alloy samples were evaluated. The results show that the strength of the extruded Mg-Al-Ca-Mn alloy can be substantially increased by microstructural control during the casting process. Because the cooling rate of the DC casting process is much faster than the cooling rate of PM casting, the DC-cast AXM4303 has the following properties: (i) the lamellar eutectic structure and dendrite cell size are significantly refined, (ii) the ordered monolayer GP zones enriched with Al and Ca nucleate with no growth, and (iii) most of the Mn remains in solution in the matrix. Thus, after hot extrusion, the DC-cast AXM4303 has finer

  8. Histopathology of explanted AlphaCor due to keratoprosthesis extrusion. (United States)

    Caporossi, Aldo; Mazzotta, Cosimo; Balestrazzi, Angelo; Occhini, Rossella; Toti, Paolo; Traversi, Claudio


    AlphaCor keratoprosthesis (KPro) is a new-concept poly (2-hydroxyethyl methacrylate) one-piece KPro that makes possible a two-step implantation technique easy to perform with a short learning curve. In literature an 18% incidence of AlphaCor removal due to melting complications is reported. The histopathology of corneal tissue removed during a re-operation while bearing an AlphaCor KPro has previously been described in the literature only in one report. Herein, the first histological features of an AlphaCor-corneal complex explanted because of KPro extrusion is described. The histopathology of the AlphaCor-corneal complex is characterized by mild inflammation in the corneal tissues, limited to the region surrounding the anteriorized and extruded part of the KPro. It is not possible to fully understand the mechanisms that trigger the device extrusion. One possible explanation could be a dislocation of the prosthesis in the corneal pocket due to the untied fixation stitch. Another explanation could be a foreign body reaction induced by KPro.

  9. Continuous manufacturing of solid lipid nanoparticles by hot melt extrusion. (United States)

    Patil, Hemlata; Kulkarni, Vijay; Majumdar, Soumyajit; Repka, Michael A


    Solid lipid nanoparticles (SLN) can either be produced by hot homogenization of melted lipids at higher temperatures or by a cold homogenization process. This paper proposes and demonstrates the formulation of SLN for pharmaceutical applications by combining two processes: hot melt extrusion (HME) technology for melt-emulsification and high-pressure homogenization (HPH) for size reduction. This work aimed at developing continuous and scalable processes for SLN by mixing a lipid and aqueous phase containing an emulsifier in the extruder barrel at temperatures above the melting point of the lipid and further reducing the particle size of emulsion by HPH linked to HME in a sequence. The developed novel platform demonstrated better process control and size reduction compared to the conventional process of hot homogenization (batch process). Varying the process parameters enabled the production of SLN below 200 nm (for 60 mg/ml lipid solution at a flow rate of 100ml/min). Among the several process parameters investigated, the lipid concentration, residence time and screw design played major roles in influencing the size of the SLN. This new process demonstrates the potential use of hot melt extrusion technology for continuous and large-scale production of SLN.

  10. Numerical simulation of burst defects in cold extrusion process (United States)

    Labergère, C.; Lestriez, P.; Saanouni, K.


    The formation of the central bursts in axisymmetric cold extrusion is numerically simulated by using 2D finite element analysis (FEA) accounting for the mixed isotropic and kinematic hardening together with the ductile damage effect. The coupling between the ductile damage and the elastoplastic constitutive equations is formulated in the framework of the thermodynamics of irreversible processes together with the Continuum Damage Mechanics (CDM) theory. An isotropic ductile damage model is fully coupled with elastoplastic constitutive equations including non linear isotropic and kinematic hardening. A modified ductile damage criterion based on linear combination of the stress tensor invariants is used in order to predict the occurrence of micro-crack initiation as a discontinuous central bursts along the bar axis. The implicit integration scheme of the fully coupled constitutive equations and the Dynamic Explicit resolution scheme to solve the associated initial and boundary value problem are outlined. Application is made to the prediction of the chevron shaped cracks in cold extrusion of a round bar. The effect of various process parameters, as the diameter reduction ratio, the die semi-angle, the friction coefficient and the material ductility, on the central bursts occurrence are discussed.

  11. Optimization of extrusion process for production of nutritious pellets

    Directory of Open Access Journals (Sweden)

    Ernesto Aguilar-Palazuelos


    Full Text Available A blend of 50% Potato Starch (PS, 35% Quality Protein Maize (QPM, and 15% Soybean Meal (SM were used in the preparation of expanded pellets utilizing a laboratory extruder with a 1.5 × 20.0 × 100.0 mm die-nozzle. The independent variables analyzed were Barrel Temperature (BT (75-140 °C and Feed Moisture (FM (16-30%. The effect of extrusion variables was investigated in terms of Expansion Index (EI, apparent density (ApD, Penetration Force (PF and Specific Mechanical Energy (SME, viscosity profiles, DSC, crystallinity by X-ray diffraction, and Scanning Electronic Microscopy (SEM. The PF decreased from 30 to 4 kgf with the increase of both independent variables (BT and FM. SME was affected only by FM, and decreased with the increase in this variable. The optimal region showed that the maximum EI was found for BT in the range of 123-140 °C and 27-31% for FM, respectively. The extruded pellets obtained from the optimal processing region were probably not completely degraded, as shown in the structural characterization. Acceptable expanded pellets could be produced using a blend of PS, QPM, and SM by extrusion cooking.

  12. Revascularization of immature permanent incisors after severe extrusive luxation injury. (United States)

    Cehreli, Zafer C; Sara, Sezgi; Aksoy, Burak


    Pulp necrosis is an uncommon sequel to extrusive luxation in immature teeth with incomplete apical closure. In this report, we describe the management of severely extruded immature maxillary incisors and the outcome of revascularization to treat subsequent pulp necrosis. An 8.5-year-old boy with severe dentoalveolar trauma to the anterior maxillary region as a result of a fall was provided emergency treatment consisting of reduction of the dislodged labial cortical bone and repositioning of the central incisors, which had suffered extrusive luxation. When he presented with spontaneous pain involving the traumatized incisors a week later, the teeth were treated via a revascularization protocol using sodium hypochlorite irrigation followed by 3 weeks of intracanal calcium hydroxide, then a coronal seal of mineral trioxide aggregate and resin composite. Complete periradicular healing was observed after 3 months, followed by progressive thickening of the root walls and apical closure. Follow-up observations confirmed the efficacy of the regenerative treatment as a viable alternative to conventional apexification in endodontically involved, traumatized immature teeth.

  13. Solid lipid extrusion of sustained release dosage forms. (United States)

    Reitz, Claudia; Kleinebudde, Peter


    The applicability of the solid lipid extrusion process as preparations method for sustained release dosage forms was investigated in this study. Two lipids with similar melting ranges but of different composition, glyceryl palmitostearate (Precirol ATO 5) and glyceryl trimyristate (Dynasan 114), and mixtures of each lipid with 50% or 75% theophylline were extruded at temperatures below their melting ranges. Extrudates were analyzed using differential scanning calorimetry, scanning electron microscopy, porosity measurements and in vitro drug dissolution studies. The possibility of processing lipids by softening instead of complete melting and without subsequent formation of low-melting, metastable polymorphs could be demonstrated. Extrudates based on formulations of glyceryl palmitostearate/theophylline (50:50) and glyceryl trimyristate/theophylline (50:50) showed sustained release properties. An influence of extrusion conditions on the matrix structure was shown for extrudates based on a mixture of glyceryl trimyristate and theophylline (50:50). Glyceryl trimyristate tended to solidify in porous structures after melting. Exceeding a material temperature of 50.5 degrees C led to porous extrudate matrices with a faster drug release. The production of novel, non porous sustained release matrices was possible at a material temperature of 49.5 degrees C. Extrudates based on glyceryl trimyristate/theophylline (50:50) only slight changes in melting enthalpy and stable drug release profiles.

  14. Phenomenological model of maize starches expansion by extrusion (United States)

    Kristiawan, M.; Della Valle, G.; Kansou, K.; Ndiaye, A.; Vergnes, B.


    During extrusion of starchy products, the molten material is forced through a die so that the sudden abrupt pressure drop causes part of the water to vaporize giving an expanded, cellular structure. The objective of this work was to elaborate a phenomenological model of expansion and couple it with Ludovic® mechanistic model of twin screw extrusion process. From experimental results that cover a wide range of thermomechanical conditions, a concept map of influence relationships between input and output variables was built. It took into account the phenomena of bubbles nucleation, growth, coalescence, shrinkage and setting, in a viscoelastic medium. The input variables were the moisture content MC, melt temperature T, specific mechanical energy SME, shear viscosity η at the die exit, computed by Ludovic®, and the melt storage moduli E'(at T > Tg). The outputs of the model were the macrostructure (volumetric expansion index VEI, anisotropy) and cellular structure (fineness F) of solid foams. Then a general model was established: VEI = α (η/η0)n in which α and n depend on T, MC, SME and E' and the link between anisotropy and fineness was established.

  15. Extrusion foaming of protein-based thermoplastic and polyethylene blends (United States)

    Gavin, Chanelle; Lay, Mark C.; Verbeek, Casparus J. R.


    Currently the extrusion foamability of Novatein® Thermoplastic Protein (NTP) is being investigated at the University of Waikato in collaboration with the Biopolymer Network Ltd (NZ). NTP has been developed from bloodmeal (>86 wt% protein), a co-product of the meat industry, by adding denaturants and plasticisers (tri-ethylene glycol and water) allowing it to be extruded and injection moulded. NTP alone does not readily foam when sodium bicarbonate is used as a chemical blowing agent as its extensional viscosity is too high. The thermoplastic properties of NTP were modified by blending it with different weight fractions of linear low density polyethylene (LLDPE) and polyethylene grafted maleic anhydride (PE-g-MAH) compatibiliser. Extrusion foaming was conducted in two ways, firstly using the existing water content in the material as the blowing agent and secondly by adding sodium bicarbonate. When processed in a twin screw extruder (L/D 25 and 10 mm die) the material readily expanded due to the internal moisture content alone, with a conditioned expansion ratio of up to ± 0.13. Cell structure was non-uniform exhibiting a broad range cell sizes at various stages of formation with some coalescence. The cell size reduced through the addition of sodium bicarbonate, overall more cells were observed and the structure was more uniform, however ruptured cells were also visible on the extrudate skin. Increasing die temperature and introducing water cooling reduced cell size, but the increased die temperature resulted in surface degradation.

  16. Propulsion via beam extrusion at low Reynolds number

    CERN Document Server

    Gosselin, Frederick P; Paak, Mehdi


    Inspired by microscopic paramecies which use trichocyst extrusion to propel themselves away from thermal aggressions, we propose a macroscopic experiment to study the stability of a slender beam extruded in a highly viscous fluid. Piano wires were extruded axially at constant speed in a tank filled with corn syrup. The force necessary to extrude the wire was measured to increase linearly at first until the compressive viscous force causes the wire to buckle. A numerical model, coupling a lengthening elastica formulation with resistive force theory, predicts a similar behaviour. The model is used to study the dynamics at large time when the beam is highly deformed. It is found that at large time, a large deformation regime exists in which the force necessary to extrude the beam at constant speed becomes constant and length-independent. With a proper dimensional analysis, the beam can be shown to buckle at a critical length based on the extrusion speed, the bending rigidity and the dynamic viscosity of the flui...

  17. 78 FR 51143 - Aluminum Extrusions From the People's Republic of China: Initiation of Changed Circumstances... (United States)


    ..., including, but not limited to, window frames, door frames, solar panels, curtain walls, or furniture. Such... backing material, and solar panels. The scope also excludes finished goods containing aluminum extrusions... Aluminum Extrusions from the People's Republic of China: Antidumping Duty Order, 76 FR 30650 (May 26,...

  18. Chemical, physical and nutritional changes in soybean meal as a result of toasting and extrusion cooking.

    NARCIS (Netherlands)

    Marsman, G.J.P.


    The effect of soybean meal extrusion and the development of shear forces during single-screw extrusion was compared with the toasting process of soybean meal. Attention was focused on chemical, physical and nutritional changes during these thermo-mechanical treatments.Monitoring target parameters we

  19. Way of Producing Porous-Free Long-Measured Blanks of Hot Extrusion

    Directory of Open Access Journals (Sweden)

    G.H. Tumanyan


    Full Text Available The blank porosity dependence on extrusion conditions is established: coefficient of drawing (λ , pressure (P, yield point (C, angle of the die (α and initial porosity (θ0. Appropriate transformations of formulas obtained by the authors, as well as numerical calculations allow to get extrusion parameters for manufacturing porous-free long-measured blanks.

  20. Mathematical model of determination of die bearing length in design of aluminum profile extrusion die

    Institute of Scientific and Technical Information of China (English)

    闫洪; 王高潮; 夏巨谌; 李志刚


    Based on the finite element simulation of profile extrusion process, the effect of local extrusion ratio, die bearing area and the distance between extrusion cylindrical center and local die orfice center on mental flow velocity was investigated. The laws of deformed metalflow on profile extrusion process were obtained. The smaller the local extrusion ratio, the faster the metal flow velocity; the smaller the area of die bearing, the faster the metal flow velocity; the smaller the distance of position of local die orifice(the closer the distance of position of local die orifice from extrusion cylindrical axis), the faster the metal flow velocity. The effect of main parameters of die structure on metal flow velocity was integrated and the mathematical model of determination of die bearing length in design of aluminum profile extrusion die was proposed. The calculated results with proposed model were well compared with the experimental results. The proposed model can be applied to determine die bearing length in design of aluminum profile extrusion die.

  1. Extrusion cooking using a twin-screw apparatus reduces toxicity of fumonisin-contaminated corn grits (United States)

    Extrusion cooking using a single screw configuration reduced fumonisin concentrations of corn grits in an earlier study. Adding glucose before cooking enhanced reductions and, in one of three trials, partially reversed in vivo toxicity. To determine the effectiveness of extrusion using the more effi...

  2. Physical properties, molecular structures and protein quality of texturized whey protein isolate: effect of extrusion temperature (United States)

    Extrusion is a powerful food processing operation, which utilizes high temperature and high shear force to produce a product with unique physical and chemical characteristics. Texturization of whey protein isolate (WPI) through extrusion for the production of protein fortified snack foods has provid...

  3. The Prospect of China’s Alumin-ium Extrusion Product Market

    Institute of Scientific and Technical Information of China (English)


    <正>China’s aluminium extrusion industry can be dated back to the 1950s-70s,when the North- east 101 Plant was established in 1956,the Northwest Aluminium and Southwest Alumin- ium were completed and put into operation in 1968-1969.The three plants’ extrusion assem- bly lines were designed to produce aluminium

  4. Factors affecting irrigant extrusion during root canal irrigation: a systematic review

    NARCIS (Netherlands)

    Boutsioukis, C.; Psimma, Z.; Sluis, van der L.W.M.


    The aim of the present study was to conduct a systematic review and critical analysis of published data on irrigant extrusion to identify factors causing, affecting or predisposing to irrigant extrusion during root canal irrigation of human mature permanent teeth. An electronic search was conducted

  5. A study on material flow in isothermal extrusion by FEM simulation (United States)

    Peng, Zhi; Sheppard, Terry


    Numerous methods have been suggested or are being used to employ isothermal extrusion operation in commercial presses. The most popular methods may be broadly divided into two types: setting up a longitudinal thermal gradient in the billet or controlling the extrudate exit temperature by varying the ram speed. If the velocity gradient varies it could cause the extrusion to bend or twist, creating residual stress, and the same is true for variation in temperature. So, it is relevant to understand how the material flows through the die and ascertain how the flow pattern in isothermal extrusion differs from the normal extrusion process. In this study, with the help of previous experiments and finite element method (FEM) simulations, isothermal extrusion by two differing methodologies are investigated and discussed: the material flow pattern and the extrudate surface formation in isothermal extrusion. The extrusion force, the exit temperature, the temperature distribution in the transverse direction of the extrudate, the pressure on the tooling, the strain and strain rate distribution are also discussed to assist in the evaluation of isothermal extrusion.

  6. Effect of extrusion variables (temperature, moisture) on the antinutrient components of cereal brans

    National Research Council Canada - National Science Library

    Kaur, Satinder; Sharma, Savita; Singh, Baljit; Dar, B N


    .... Extrusion variables were moisture content (14, 17 and 20 %) and temperatures (115 °C, 140 °C, 165 °C). Phytic acid, polyphenols, oxalates, trypsin inhibitor, bulk density and color of brans after extrusion were analyzed...

  7. 78 FR 66895 - Aluminum Extrusions From the People's Republic of China: Preliminary Results of Changed... (United States)


    ..., including, but not limited to, window frames, door frames, solar panels, curtain walls, or furniture. Such... backing material, and solar panels. The scope also excludes finished goods containing aluminum extrusions... extrusions the design and production of which are organized around meeting certain specified thermal...

  8. 76 FR 80887 - Antidumping Order on Aluminum Extrusions from the People's Republic of China: Initiation of... (United States)


    ... frames, solar panels, curtain walls, or furniture. Such parts that otherwise meet the definition of..., and solar panels. The scope also excludes finished goods containing aluminum extrusions that are... sinks. Finished heat sinks are fabricated heat sinks made from aluminum extrusions the design and...

  9. Factors affecting irrigant extrusion during root canal irrigation: a systematic review

    NARCIS (Netherlands)

    Boutsioukis, C.; Psimma, Z.; van der Sluis, L.W.M.


    The aim of the present study was to conduct a systematic review and critical analysis of published data on irrigant extrusion to identify factors causing, affecting or predisposing to irrigant extrusion during root canal irrigation of human mature permanent teeth. An electronic search was conducted

  10. Process optimization diagram based on FEM simulation for extrusion of AZ31 profile

    Institute of Scientific and Technical Information of China (English)


    The ram speed and the billet temperature are the primary process variables that determine the quality of the extruded magnesium profile and the productivity of the extrusion operation.The optimization of the extrusion process concerns the interplay between these two variables in relation to the extrudate temperature and the peak extrusion pressure The 3D computer simulations were performed to determine the eriects of the ram speed and the billet temperature on the extrudate temperature and the peak extrusion pressure,thereby providing guidelines for the process optimization and minimizing the number of trial extrusion runs needed for the process optimization.A case study on the extrusion of an AZ31 X-shaped profile was conducted.The correlations between the process variables and the response from the deformed material,extrudate temperature and peak extrusion pressure,were established from the 3D FEM simulations and verified by the experiment.The research opens up a way to rational selection of the process variables for ensured quality and maximum productivity of the magnesium extrusion.

  11. Effect of Multiple Extrusions on the Impact Properties of Polypropylene/Clay Nanocomposites

    DEFF Research Database (Denmark)

    Klitkou, Rasmus; Jensen, Erik Appel; Christiansen, Jesper de Claville


    Polypropylene (PP)-based polymer nanocomposites containing organically modified montmorillonite (OMMT) with and without maleic anhydride grafted PP, were compounded by twin-screw extrusion. The extrusion process was repeated various numbers of times to increase the extruder residence time (TR) and...

  12. The behavior limestone under explosive load (United States)

    Orlov, M. Yu; Orlova, Yu N.; Bogomolov, G. N.


    Limestone behavior under explosive loading was investigated. The behavior of the limestone by the action of the three types of explosives, including granular, ammonite and emulsion explosives was studied in detail. The shape and diameter of the explosion craters were obtained. The observed fragments after the blast have been classified as large, medium and small fragments. Three full-scale experiments were carried out. The research results can be used as a qualitative test for the approbation of numerical methods.

  13. Gas Explosions Mitigation by Ducted Venting



    The mitigation of effects of gas and dust explosions within industrial equipment is effective if venting the combustion products to safe location. The presence of relief duct is however likely to increase the severity of the explosion with respect to equipment vented to open atmosphere, due to secondary explosions occurring in the initial sections of duct, frictional drag and inertia of the gas column, acoustic and Helmholtz oscillations. The weights of these phenomena on explosion e...

  14. Statistical estimation of loads from gas explosions


    Høiset, Stian


    In the design of structures in the offshore and process industries, the possibility of a gas explosion must always be considered. This is usually incorporated by performing explosion simulations. However, estimations based on such calculations introduce uncertainties in the design process. The main uncertainties in explosion simulations are the assumption of the gas cloud,the location of the ignition point and the properties of the explosion simulator itself. In this thesis, we try to investi...

  15. 75 FR 70291 - Commerce in Explosives; List of Explosive Materials (2010R-27T) (United States)


    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF JUSTICE Bureau of Alcohol, Tobacco, Firearms and Explosives Commerce in Explosives; List of Explosive Materials (2010R-27T) AGENCY: Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF), Department of...

  16. 77 FR 58410 - Commerce in Explosives; List of Explosive Materials (2012R-10T) (United States)


    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF JUSTICE Bureau of Alcohol, Tobacco, Firearms, and Explosives Commerce in Explosives; List of Explosive Materials (2012R-10T) AGENCY: Bureau of Alcohol, Tobacco, Firearms, and Explosives (ATF), Department of...

  17. 76 FR 64974 - Commerce in Explosives; List of Explosive Materials (2011R-18T) (United States)


    ... From the Federal Register Online via the Government Publishing Office ] DEPARTMENT OF JUSTICE Bureau of Alcohol, Tobacco, Firearms and Explosives Commerce in Explosives; List of Explosive Materials (2011R-18T) AGENCY: Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF), Department of...

  18. Explosive micro-bubble actuator

    NARCIS (Netherlands)

    Broek, van den D.M.; Elwenspoek, M.


    Explosive evaporation occurs when a liquid is exposed to extremely high heat-fluxes. Within a few microseconds a bubble in the form vapour film is generated, followed by rapid growth due to the pressure impulse and finally the bubbles collapse. This effect, which already has proven its use in curren

  19. Explosive micro-bubble actuator

    NARCIS (Netherlands)

    Broek, van den D.M.; Elwenspoek, M.C.


    Explosive evaporation occurs when a thin layer of liquid reaches a very high temperature in a very short time. At these temperatures homogeneous nucleation takes place. The nucleated bubbles almost instantly coalesce forming a vapour film followed by rapid growth due to the pressure impulse and fina

  20. Measuring explosive non-ideality

    Energy Technology Data Exchange (ETDEWEB)

    Souers, P C


    The sonic reaction zone length may be measured by four methods: (1) size effect, (2) detonation front curvature, (3) crystal interface velocity and (4) in-situ gauges. The amount of data decreases exponentially from (1) to (4) with there being almost no gauge data for prompt detonation at steady state. The ease and clarity of obtaining the reaction zone length increases from (1) to (4). The method of getting the reaction zone length, , is described for the four methods. A measure of non-ideality is proposed: the reaction zone length divided by the cylinder radius. N = /R{sub o}. N = 0 for true ideality. It also decreases with increasing radius as it should. For N < 0.10, an equilibrium EOS like the JWL may be used. For N > 0.10, a time-dependent description is essential. The crystal experiment, which measures the particle velocity of an explosive-transparent material interface, is presently rising in importance. We examine the data from three experiments and apply: (1) an impedance correction that transfers the explosive C-J particle velocity to the corresponding value for the interface, and (2) multiplies the interface time by 3/4 to simulate the explosive speed of sound. The result is a reaction zone length comparable to those obtained by other means. A few explosives have reaction zones so small that the change of slope in the particle velocity is easily seen.

  1. Explosion mitigation by water mist

    NARCIS (Netherlands)

    Wal, R. van der; Cargill, S.; Longbottom, A.; Rhijnsburger, M.P.M.; Erkel, A.G. van


    The internal explosion of an anti-ship missile or stored ammunition is a potentially catastrophic threat for a navy vessel. These events generally cause heavy blast loading and fragments to perforate the ship structure. As a solution to reduce the blast loading, the compartment can be filled with

  2. Lead-free primary explosives (United States)

    Huynh, My Hang V.


    Lead-free primary explosives of the formula (cat).sub.Y[M.sup.II(T).sub.X(H.sub.2O).sub.6-X].sub.Z, where T is 5-nitrotetrazolate, and syntheses thereof are described. Substantially stoichiometric equivalents of the reactants lead to high yields of pure compositions thereby avoiding dangerous purification steps.

  3. Turbulent Combustion in SDF Explosions

    Energy Technology Data Exchange (ETDEWEB)

    Kuhl, A L; Bell, J B; Beckner, V E


    A heterogeneous continuum model is proposed to describe the dispersion and combustion of an aluminum particle cloud in an explosion. It combines the gas-dynamic conservation laws for the gas phase with a continuum model for the dispersed phase, as formulated by Nigmatulin. Inter-phase mass, momentum and energy exchange are prescribed by phenomenological models. It incorporates a combustion model based on the mass conservation laws for fuel, air and products; source/sink terms are treated in the fast-chemistry limit appropriate for such gasdynamic fields, along with a model for mass transfer from the particle phase to the gas. The model takes into account both the afterburning of the detonation products of the C-4 booster with air, and the combustion of the Al particles with air. The model equations were integrated by high-order Godunov schemes for both the gas and particle phases. Numerical simulations of the explosion fields from 1.5-g Shock-Dispersed-Fuel (SDF) charge in a 6.6 liter calorimeter were used to validate the combustion model. Then the model was applied to 10-kg Al-SDF explosions in a an unconfined height-of-burst explosion. Computed pressure histories are compared with measured waveforms. Differences are caused by physical-chemical kinetic effects of particle combustion which induce ignition delays in the initial reactive blast wave and quenching of reactions at late times. Current simulations give initial insights into such modeling issues.

  4. Optical Pressure Measurements of Explosions (United States)


    Explosive Shocks in Air, 2nd ed.; Springer-Verlag: Berlin , Germany, 1985. 7. Anderson, J. D. Hypersonic and High Temperature Gas Dynamics, 2nd Ed...PDF) RDRL CIO LA T LANDFRIED RDRL WML M ZOLTOSKI RDRL WML A F DE LUCIA W OBERLE RDRL WML B J GOTTFRIED J CIEZAK

  5. Magnesium concentration effects on cruciform extrusion in supercoiled DNA examined by atomic force microscopy (United States)

    Chasovskikh, S.; Dritschilo, A.


    Cruciform structures can form in DNA sequences with inverted repeats or palindromic symmetry under unwinding torsional stress. DNA repeats are widespread in the genomes of eukaryotes and prokaryotes, and their extrusion into cruciform structures may be involved in various genetic processes, including transcription and replication. Intracellular Mg 2+ may change the free energy of supercoiling to provide the driving force for cruciform extrusion. We have used atomic force microscopy (AFM) to image the effects of magnesium concentrations on cruciform extrusions in supercoiled DNA. Mg 2+ concentration dependent cruciform extrusions were observed in the supercoiled topoisomer of the pPR-PARP plasmid (=-0.065). These data show an application of AFM imaging to demonstrate that the presence of Mg 2+ results in increased extrusions and promotes compact cruciform conformation.

  6. Parametric Optimization of Simulated Extrusion of Square to Square Section Through Linear Converging Die (United States)

    Mohapatra, S. K.; Maity, K. P.


    The effect of various process parameters for determining extrusion load has been studied for square to square extrusion of Al-6061 alloy, a most used aluminium alloy series in forming industries. Parameters like operating temperature, friction condition, ram velocity, extrusion ratio and die length have been chosen as an input variable for the above study. Twenty five combinations of parameters were set for the investigation by considering aforementioned five parameters in five levels. The simulations have been carried out by Deform-3D software for predicting maximum load requirement for the complete extrusion process. Effective stress and strain distribution across the billet has been checked. Operating temperature, extrusion ratio, friction factor, ram velocity and die length have the significant effect in decreasing order on the maximum load requirement.

  7. Processing and Microstructural Evolution of Superalloy Inconel 718 during Hot Tube Extrusion

    Institute of Scientific and Technical Information of China (English)

    Shihong ZHANG; Zhongtang WANG; Bing QIAO; Yi XU; Tingfeng XU


    The processing parameters of tube extrusion for superalloy Inconel 718 (IN 718), such as slug temperature, tools temperature, choice of lubricant, extrusion ratio and extrusion speed, were determined by experiment in this paper. An appropriate temperature range recommended for the slug is 1080~1120℃, and the temperature range recommended for the tools is 350~500℃. The microstructural evolution of superalloy IN 718 during tube extrusion was analyzed.With the increase of the deformation the cross crystal grains were slightly refined. While the vertical crystal grain is elongated evidently and the tensile strength increased along the axial rake. Glass lubricants have to be spread on the slug surface after being heated to 150~200℃, vegetable oil or animal oil can be used as the lubricant on the surface of the tools to reduce the extrusion force remarkably.

  8. Crystal plasticity finite element modelling of the extrusion texture of a magnesium alloy (United States)

    Shao, Yichuan; Tang, Tao; Li, Dayong; Tang, Weiqin; Peng, Yinghong


    In this paper, a crystal plasticity finite-element model (CPFEM) is developed to simulate the hot extrusion texture of the magnesium alloy AZ31. The crystal plasticity model is implemented in ABAQUS™ via user interface VUMAT subroutine. The elasto-plastic self-consistent (EPSC) model is used as the basic polycrystal framework to simulate the slip and twinning during the extrusion. Furthermore, this framework is extended to account for the effects of the dynamically recrystallized (DRX) grains on the extrusion textures. Good agreement is found between the experimentally measured and simulated textures. The simulation results show that the presence of a secondary texture component around || extrusion direction (ED) can be attributed to the lattice rotation around the c-axis during the formation of the DRX grains. In addition, the shear strain imposed on the extruded material affects the resulting texture by enhancing the basal slip mode as the material passes through the extrusion opening.


    Directory of Open Access Journals (Sweden)

    Maria Filomena Claret Fernandes de Aguiar VALIM


    Full Text Available

    Defatted chickpea (Cicer arietinum, L flour was submitted to thermoplastic extrusion at three feed moisture levels (13%, 18% and 27%. The functional properties of raw and extruded flours were investigated. The nitrogen solubility index of raw chickpea flour was minimum at pH 4.0 but increased at both lower and higher pHs. Extrusion reduced nitrogen solubility drastically for all feed moisture levels. Water and oil absorption capacity were significantly (p O < 05 increased after extrusion treatment. Foam stability could be improved by extrusion and was positively influenced by alkaline pH. It was also verified that extrusion cooking increased significantly (p O < 05 the emulsifying capacity of the extruded flour with 13% moisture level in water.

  10. Experimental and Numerical Study on the Strength of Aluminum Extrusion Welding

    Directory of Open Access Journals (Sweden)

    Sedat Bingöl


    Full Text Available The quality of extrusion welding in the extruded hollow shapes is influenced significantly by the pressure and effective stress under which the material is being joined inside the welding chamber. However, extrusion welding was not accounted for in the past by the developers of finite element software packages. In this study, the strength of hollow extrusion profile with seam weld produced at different ram speeds was investigated experimentally and numerically. The experiments were performed on an extruded hollow aluminum profile which was suitable to obtain the tensile tests specimens from its seam weld’s region at both parallel to extrusion direction and perpendicular to extrusion direction. A new numerical modeling approach, which was recently proposed in literature, was used for numerical analyses of the study. The simulation results performed at different ram speeds were compared with the experimental results, and a good agreement was obtained.



    Sek, W.


    Mechanism of explosive welding is discussed. The experimental date indicate that the explosive bonding interface forms behind the collision point and the physical properties of metals affect considerably this process. The usefulness of hydrodynamic model for describing the explosive welding process is called in question.

  12. 14 CFR 420.63 - Explosive siting. (United States)


    ... Aeronautics and Space COMMERCIAL SPACE TRANSPORTATION, FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF... site plan shall include: (1) A scaled map that shows the location of all proposed explosive hazard... explosive hazard facility and all other explosive hazard facilities and each public area, including...

  13. 30 CFR 77.1301 - Explosives; magazines. (United States)


    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Explosives; magazines. 77.1301 Section 77.1301... and Blasting § 77.1301 Explosives; magazines. (a) Detonators and explosives other than blasting agents shall be stored in magazines. (b) Detonators shall not be stored in the same magazine with...

  14. 49 CFR 173.54 - Forbidden explosives. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Forbidden explosives. 173.54 Section 173.54... SHIPMENTS AND PACKAGINGS Definitions, Classification and Packaging for Class 1 § 173.54 Forbidden explosives. Unless otherwise provided in this subchapter, the following explosives shall not be offered for...

  15. 46 CFR 147.95 - Explosives. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Explosives. 147.95 Section 147.95 Shipping COAST GUARD... Special Requirements for Particular Materials § 147.95 Explosives. (a) Explosives—general. Except as provided for elsewhere in this subchapter, explosives, as defined in 49 CFR 173.50, which are hazardous...

  16. 46 CFR 153.921 - Explosives. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Explosives. 153.921 Section 153.921 Shipping COAST GUARD....921 Explosives. No person may load, off-load, or carry a cargo listed in this part on board a vessel that carries explosives unless he has the prior written permission of the Commandant (CG-522). ...

  17. Portable SERS Instrument for Explosives Monitoring (United States)


    groundwater monitoring from a cone penetrometer (CPT) platform (5) Demonstrate improved capability for discriminating explosives versus colorimetry ...interference, and better discrimination of individual explosives compared to colorimetry • Applicability to virtually any environmental water...chemicals such as nitroaromatics or nitramines. While this makes colorimetry more generally applicable at explosive sites, it also limits the ability to

  18. Scientific Support for NQR Explosive Detection Development (United States)


    Final 3. DATES COVERED (From - To) 8 March 2004 - 7 March 2006 4. TITLE AND SUBTITLE Scientific Support for NQR Explosive Detection Development...Laboratory (NRL) to improve explosive detection using nuclear quadrupole resonance ( NQR ) is summarized. The work includes studies of the effects...superconducting coils for explosive detection. Additional studies involving slowly rotating NQR measurements were also pursued. 15. SUBJECT TERMS Nuclear

  19. Explosion Power and Pressure Desensitization Resisting Property of Emulsion Explosives Sensitized by MgH2 (United States)

    Cheng, Yangfan; Ma, Honghao; Liu, Rong; Shen, Zhaowu


    Due to low detonation power and pressure desensitization problems that traditional emulsion explosives encounter in utilization, a hydrogen-based emulsion explosives was devised. This type of emulsion explosives is sensitized by hydrogen-containing material MgH2, and MgH2 plays a double role as a sensitizer and an energetic material in emulsion explosives. Underwater explosion experiments and shock wave desensitization experiments show that an MgH2 emulsion explosives has excellent detonation characteristics and is resistant to pressure desensitization. The pressure desensitization-resistant mechanism of MgH2 emulsion explosives was investigated using scanning electron microscopy.

  20. Prediction of Part Distortion in Die Casting

    Energy Technology Data Exchange (ETDEWEB)

    R. Allen Miller


    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  1. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.


    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  2. Continuous squeeze casting process by mass production

    Institute of Scientific and Technical Information of China (English)

    Yun Xia; Rich Jacques


    Squeeze casting has become the most competitive casting process in the automotive industry because of its many advantages over high pressure die casting (HPDC). Many squeeze casting R & D and small amount volume making have been implemented around the world, but the mass production control still exists problem. SPX Contech squeeze casting process P2000 successfully achieved the goal of mass production; it includes lower metal turbulence, less gas entrapment, minimum volumetric shrinkage, and thus less porosity. Like other casting processes, however, the quality of squeeze castings is still sensitive to process control and gate and runner design. Casting defects can form in both die-filling and metal solidification phases. The occurrence of casting defects is directly attributed to improper adjustment or lack of control of process parameters including metal filling velocity, temperature, dwell time, cooling pattern, casting design, and etc. This paper presents examples using P2000 techniques to improve part quality in the following areas: runner & gate design, casting & runner layout in the die, squeeze pin application, high thermal conductivityinserts, cooling/heating systems, spray & lubricant techniques,and part stress calculation from shrinkage or displacement prediction after stress relief.

  3. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.


    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  4. Simulating a high pressure die casting

    Energy Technology Data Exchange (ETDEWEB)

    Goldak, J.; Zhou, J.; Downey, D.; Aldea, V.; Li, G.; Mocanita, M. [Carleton Univ., Ottawa, Ontario (Canada)


    High pressure die casting is simulated for parts with complex geometry such as a large automotive transmission case. The closed die is filled in approximately 40 ms, the casting cools in the closed die for approximately 40s, to open the die, eject the casting and spray the die cavity surface requires another 40s. This 3D cyclic process is simulated using the following coupled composite solvers: the energy equation in the die and in the casting with solidification; filling of the casting by a droplet or a Navier-Stokes solver, and thermal stress analysis of the casting machine, casting and die during the cycle. This thermal analysis can be done for both starting and stopping transients and for the cyclic steady state. The software enables this analysis to be done almost automatically by designers. (author)

  5. Extrusão de misturas de castanha do Brasil com mandioca Extrusion of Brazil nut and cassava flour mixtures

    Directory of Open Access Journals (Sweden)

    Maria Luzenira de Souza


    Full Text Available Considerando-se que a castanha do Brasil apresenta elevado potencial nutritivo, baixo consumo no Brasil, baixo valor agregado e é um produto orgânico, além da alta produtividade, do baixo custo da mandioca e da tecnologia de extrusão termoplástica apresentarem ampla aplicabilidade e vantagens, este trabalho teve como objetivo empregar estas três variáveis, para formular misturas com castanha do Brasil e farinha de mandioca e processá-las por extrusão, visando à obtenção de produtos extrusados ricos em proteína vegetal e prontos para o consumo. Foram utilizadas torta de amêndoa de castanha do Brasil semidesengordurada e farinha de mandioca para formulações das misturas para extrusão. Aplicou-se o delineamento fatorial completo composto central (2³, com 3 variáveis independentes e a metodologia de superfície de resposta foi usada para avaliar os resultados da composição centesimal e o valor calórico, frente às variações de castanha, umidade e temperatura. Os resultados indicam que as formulações com maiores quantidades de castanha apresentam quantidades de proteínas, lipídios e cinzas mais elevadas, já as formulações com menores teores de castanha apresentam maiores percentuais de carboidratos. Os coeficientes de regressão médios do modelo estatístico para as respostas são: umidade 7,40; carboidratos 51,09; proteínas 15,34; lipídios 11,77; fibra total 9,92 e kcal 371,65. Os ensaios com menores teores de castanha e maiores de farinha apresentam-se mais expandidos e de cor clara, enquanto que aqueles com maiores teores de castanha não se expandem e têm a cor acinzentada. Conclui-se que a adição de castanha semidesengordurada à farinha de mandioca pode ser submetida à extrusão, originando um produto extrusado fonte de proteína vegetal, pronto para o consumo e que pode atender à exigência de consumidores que não utilizam proteínas de origem animal.Considering that Brazil nut presents high nutritional

  6. The Effects of Process Parameters on Evolutions of Thermodynamics and Microstructures for Composite Extrusion of Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    H.-J. Hu


    Full Text Available To research the effects of process parameters on evolutions of extrusion force and temperature rise and microstructures for composite extrusion of magnesium alloy which includes initial extrusion and shearing process subsequently and is shortened for “ES” in this paper, the ES extrusion process has been researched by using finite element modeling (FEM technology. The rules of temperature rise and the extrusion force varying with process parameters have been developed. The thermal-mechanical coupling finite element models including the geometric and FEM models and solution conditions were applied to calculate the effective strain and temperature and extrusion force during ES extrusion. The maximum temperature rises in the billets do not increase with billet temperature rising. The temperature of rod surface increased continuously with development of ES extrusion. The evolutions of extrusion load curve and effective stress and temperature can be divided into three stages obviously. Extrusion experiments have been constructed to validate the FEM models with different process conditions. The simulation results and microstructure observation showed that ES process can introduce compressive and accumulated shear strain into the magnesium alloy. The ES extrusion would cause severe plastic deformation and improve the dynamic recrystallization during ES extrusion. The microstructures show that ES is an efficient and inexpensive grain refinement method for magnesium alloys.

  7. Numerical computation algorithm of explosion equations and thermodynamics parameters of mine explosives

    Institute of Scientific and Technical Information of China (English)

    李守巨; 刘迎曦; 何翔; 周圆π


    A new numerical algorithm is presented to simulate the explosion reaction process of mine explosives based on the equation of state, the equation of mass conservation and thermodynamics balance equation of explosion products. With the affection of reversible reaction of explosion products to explosion reaction equations and thermodynamics parameters considered, the computer program has been developed. The computation values show that computer simulation results are identical with the testinq ones.

  8. Numerical computation algorithm of explosion equations and thermodynamics parameters of mine explosives

    Institute of Scientific and Technical Information of China (English)

    LI Shou-ju; LIU Ying-xi; HE Xiang; ZHOU Y uan-pai


    A new numerical algorithm is presented to simulate the explosion reacti on process of mine explosives based on the equation of state, the equation of ma ss conservation and thermodynamics balance equation of explosion products. With the affection of reversible reaction of explosion products to explosion reaction equations and thermodynamics parameters considered, the computer program has be en developed. The computation values show that computer simulation results are i dentical with the testing ones.

  9. Inner surface roughness of complete cast crowns made by centrifugal casting machines. (United States)

    Ogura, H; Raptis, C N; Asgar, K


    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used.

  10. Genetic Architecture of Anther Extrusion in Spring and Winter Wheat

    Directory of Open Access Journals (Sweden)

    Quddoos H. Muqaddasi


    Full Text Available Hybrid wheat breeding is gaining prominence worldwide because it ensures higher and more static yield than conventionally bred varieties. The cleistogamous floral architecture of wheat (Triticum aestivum L. impedes anthers inside the floret, making it largely an inbreeder. For hybrid seed production, high anther extrusion is needed to promote cross pollination and to ensure a high level of pollen availability for the seed plant. This study, therefore, aimed at the genetic dissection of anther extrusion (AE in panels of spring (SP, and winter wheat (WP accessions by genome wide association studies (GWAS. We performed GWAS to identify the SNP markers potentially linked with AE in each panel separately. Phenotypic data were collected for 3 years for each panel. The average levels of Pearson's correlation (r among all years and their best linear unbiased estimates (BLUEs within both panels were high (r(SP = 0.75, P < 0.0001;r(WP = 0.72, P < 0.0001. Genotypic data (with minimum of 0.05 minor allele frequency applied included 12,066 and 12,191 SNP markers for SP and WP, respectively. Both genotypes and environment influenced the magnitude of AE. In total, 23 significant (|log10(P| > 3.0 marker trait associations (MTAs were detected (SP = 11; WP = 12. Anther extrusion behaved as a complex trait with significant markers having either favorable or unfavorable additive effects and imparting minor to moderate levels of phenotypic variance (R2(SP = 9.75−14.24%; R2 (WP = 9.44−16.98%. All mapped significant markers as well as the markers within their significant linkage disequilibrium (r2 ≥ 0.30 regions were blasted against wheat genome assembly (IWGSC1+popseq to find the corresponding genes and their high confidence descriptions were retrieved. These genes and their orthologs in Hordeum vulgare, Brachypodium distachyon, Oryza sativa, and Sorghum bicolor revealed syntenic genomic regions potentially involved in flowering-related traits. Moreover, the

  11. Tube extrusion of AZ31 alloy with Sr additions

    Energy Technology Data Exchange (ETDEWEB)

    Sadeghi, Alireza, E-mail: [McGill University, Department of Mining and Materials Science, Montreal, Quebec (Canada); Hoseini, Majid; Pekguleryuz, Mihriban [McGill University, Department of Mining and Materials Science, Montreal, Quebec (Canada)


    Highlights: Black-Right-Pointing-Pointer Bending and unbending of material flow during extrusion tilts the basal pole from the center of the pole figure. Black-Right-Pointing-Pointer Circumferential movement of material inside the welding zone forms two extra texture components. Black-Right-Pointing-Pointer Addition of Sr removes Al from {alpha}-Mg as a result grains could deform more easily in the circumferential directions. Black-Right-Pointing-Pointer By increasing level of Sr, maximum intensity of the ODFs decreases while the extra texture components strengthen. - Abstract: Three Mg alloys (AZ31, and AZ31 + 0.4 and 0.8 wt%Sr) were successfully hot extruded into tubes at 400 Degree-Sign C through a porthole die. Strontium (Sr) additions to AZ31 alloy reduced twining and the dynamically recrystallized grain size. However, Sr also increased the surface cracking tendency during extrusion. It was noted that the complex deformation path in the porthole die distributes the Sr-rich precipitates homogeneously across the microstructure and stringer formation is effectively avoided. The material flow in the die resembles that seen in multiple equal channel angular pressing (ECAP) routes and similar and significant effects on the final texture are observed. The material flow curvatures in the extrusion direction rotate the basal poles 25 Degree-Sign from the radial direction. Two other texture components ({delta}{sub 1}, {delta}{sub 2}) are also formed in the welding zone by the circumferential flow of material. The maximum intensity of the orientation distribution function (ODF) is reduced with increasing level of Sr. Noteworthy, the maximum intensity in AZ31 + 0.8Sr occurs at the {delta}{sub 1} component while for AZ31 and AZ31 + 0.4Sr, the maximum intensity is located at the basal components. With Sr, alloying, Al is depleted from Mg solid solution and grains deform more easily in the circumferential direction. As a result, selective workhardening

  12. Gas explosions - an elementary account; Eksplosiv fare

    Energy Technology Data Exchange (ETDEWEB)

    Seehusen, Joachim


    Although in a typical gas explosion the flame front propagates at sub-sonic speed, it still moves fast. Safety people often believe they can run away from a gas explosion. While gas explosions are well understood in the major companies, this is not true in many small ones, and people often do not realise how small the difference may be between a small puff and a dangerous explosion. Of special interest in a ''hydrogen society'' is the fact that hydrogen is dangerous and must be handled with care. The article discusses in an elementary way some of the basic concepts from the physics of gas explosions.

  13. Mechanical properties and microstructure of as-cast and extruded Mg-(Ce, Nd)-Zn-Zr alloys

    Institute of Scientific and Technical Information of China (English)

    YU Kun; LI Wen-xian; WANG Ri-chu


    Studies on the mechanical properties and microstructures of as-cast and extruded Mg-Ce-Zn-Zr and Mg-Nd-Zn-Zr alloys have been made before and after heat treatment. The results show that the mechanical properties of as-cast Mg-Ce and Mg-Nd alloys are as good as those of typical die cast AZ91 alloy and the heat resistant WE43 alloy. In Nd-containing alloys, the precipitated phase Mg12Nd contributes significantly to age hardening. The mechanical properties of extruded alloys are improved obviously compared with those of as-cast alloys. The ultimate strength is 257.8 MPa for extruded Mg-Ce alloy and 265.6 MPa for extruded Mg-Nd alloy. Extrusion is a useful method to improve both the strengths and elongations of the two experimental alloys at both ambient and elevated temperatures. The grain refinement and precipitation strengthening are the main strengthening mechanisms in the alloys. Tensile fracture surfaces show a dimple pattern after extruding and therefore reflect an improved elongation.

  14. Search for chameleons with CAST

    Directory of Open Access Journals (Sweden)

    V. Anastassopoulos


    Full Text Available In this work we present a search for (solar chameleons with the CERN Axion Solar Telescope (CAST. This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter (βm and to photons (βγ via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1 keV to 400 eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600 eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of βγ≲1011 for 1<βm<106.

  15. Pressure rig for repetitive casting (United States)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)


    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  16. Innovative algorithm for cast detection (United States)

    Gasparini, Francesca; Schettini, Raimondo; Gallina, Paolo


    The paper describes a method for detecting a color cast (i.e. a superimposed dominant color) in a digital image without any a priori knowledge of its semantic content. The color gamut of the image is first mapped in the CIELab color space. The color distribution of the whole image and of the so-called Near Neutral Objects (NNO) is then investigated using statistical tools then, to determine the presence of a cast. The boundaries of the near neutral objects in the color space are set adaptively by the algorithm on the basis of a preliminary analysis of the image color gamut. The method we propose has been tuned and successfully tested on a large data set of images, downloaded from personal web-pages or acquired using various digital and traditional cameras.

  17. Search for chameleons with CAST

    CERN Document Server

    Anastassopoulos, V; Aune, S; Barth, K; Belov, A; Bräuninger, H; Cantatore, G; Carmona, J M; Cetin, S A; Christensen, F; Collar, J I; Dafni, T; Davenport, M; Desch, K; Dermenev, A; Eleftheriadis, C; Fanourakis, G; Ferrer-Ribas, E; Friedrich, P; Galán, J; García, J A; Gardikiotis, A; Garza, J G; Gazis, E N; Geralis, T; Giomataris, I; Hailey, C; Haug, F; Hasinoff, M D; Hofmann, D H H; Iguaz, F J; Irastorza, I G; Jacoby, J; Jakobsen, A; Jakovčić, K; Kaminski, J; Karuza, M; Kavuk, M; Krčmar, M; Krieger, C; Krüger, A; Lakić, B; Laurent, J M; Liolios, A; Ljubičić, A; Luzón, G; Neff, S; Ortega, I; Papaevangelou, T; Pivovarov, M J; Raffelt, G; Riege, H; Rosu, M; Ruz, J; Savvidis, I; Solanki, S K; Vafeiadis, T; Villar, J A; Vogel, J K; Yildiz, S C; Zioutas, K; Brax, P; Lavrentyev, I; Upadhye, A


    In this work we present a search for (solar) chameleons with the CERN Axion Solar Telescope (CAST). This novel experimental technique, in the field of dark energy research, exploits both the chameleon coupling to matter ($\\beta_{\\rm m}$) and to photons ($\\beta_{\\gamma}$) via the Primakoff effect. By reducing the X-ray detection energy threshold used for axions from 1$\\,$keV to 400$\\,$eV CAST became sensitive to the converted solar chameleon spectrum which peaks around 600$\\,$eV. Even though we have not observed any excess above background, we can provide a 95% C.L. limit for the coupling strength of chameleons to photons of $\\beta_{\\gamma}\\!\\lesssim\\!10^{11}$ for $1<\\beta_{\\rm m}<10^6$.

  18. Damage Effects of Shelled Explosive Explosion in Concrete

    Directory of Open Access Journals (Sweden)

    Liu Yan


    Full Text Available The damage of concrete subjected to explosion loading is an important issue in defense engineering. The damage degree of concrete is related to many factors, such as the type of explosive charge, the depth of burial and the parameters of concrete. In this paper, three factors are considered for experiments of shelled explosives in concrete targets, which are the filling coefficient, length-to-diameter ratio and the depth of burial. The filling coefficient is from 0.1 to 1 by changing thickness of shell, and length-to-diameter ratio is from 2.5 to 10. The unconfined compressive strength of concrete target for test is 35MPa. The experimental results showed that the sizes of craters of concretes are varied as the filling coefficient, length-to-diameter ratio and the depth of burial. The optimal values of filling coefficient, length-to-diameter ratio and the depth of burial of shelled charges were obtained to get largest damage regions of concrete targets. This work provides a base for evaluating the damage of concrete and designing the penetrating warhead.Defence Science Journal, 2010, 60(6, pp.672-677, DOI:

  19. Spot test kit for explosives detection (United States)

    Pagoria, Philip F; Whipple, Richard E; Nunes, Peter J; Eckels, Joel Del; Reynolds, John G; Miles, Robin R; Chiarappa-Zucca, Marina L


    An explosion tester system comprising a body, a lateral flow membrane swab unit adapted to be removeably connected to the body, a first explosives detecting reagent, a first reagent holder and dispenser operatively connected to the body, the first reagent holder and dispenser containing the first explosives detecting reagent and positioned to deliver the first explosives detecting reagent to the lateral flow membrane swab unit when the lateral flow membrane swab unit is connected to the body, a second explosives detecting reagent, and a second reagent holder and dispenser operatively connected to the body, the second reagent holder and dispenser containing the second explosives detecting reagent and positioned to deliver the second explosives detecting reagent to the lateral flow membrane swab unit when the lateral flow membrane swab unit is connected to the body.

  20. Sensitivity to friction for primary explosives. (United States)

    Matyáš, Robert; Šelešovský, Jakub; Musil, Tomáš


    The sensitivity to friction for a selection of primary explosives has been studied using a small BAM friction apparatus. The probit analysis was used for the construction of a sensitivity curve for each primary explosive tested. Two groups of primary explosives were chosen for measurement (a) the most commonly used industrially produced primary explosives (e.g. lead azide, tetrazene, dinol, lead styphnate) and (b) the most produced improvised primary explosives (e.g. triacetone triperoxide, hexamethylenetriperoxide diamine, mercury fulminate, acetylides of heavy metals). A knowledge of friction sensitivity is very important for determining manipulation safety for primary explosives. All the primary explosives tested were carefully characterised (synthesis procedure, shape and size of crystals). The sensitivity curves obtained represent a unique set of data, which cannot be found anywhere else in the available literature. Copyright © 2012 Elsevier B.V. All rights reserved.

  1. Rapid Cycle Casting of Steel (United States)


    such as macrosegregation, hot tears, and blowholes are also difficult to control. Rheocasting l on the other hand, is a recent development which...viscosity. Advantages of the rheocasting process are: * Reduced attack of die or mold because of the reduced tempera- ture (by 1000 C for steel) and...4W W ’ V6W 4 1.2 THE SD PROCESS Many metals, including steel, can be cast at still lower tempera- soliifiction(2) tures than rheocasting by

  2. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek


    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  3. Computer precision simulation for titanium casting centrifugal mold filling of prescision titanium castings

    Directory of Open Access Journals (Sweden)

    Daming XU


    Full Text Available Computer simulation codes were developed based on proposed mathematical model for centrifugal mold filling processes and previous computer software for 3D mold filling and solidification of castings. Sample simulations were implemented for mold filling processes of precision titanium castings under gravity and different centrifugal casting techniques. The computation results show that the alloy melt has a much stronger mold filling ability for thin section castings unde a centrifugal force field than that only under the gravity. A "return back" mold filling manner is showed to be a reasonable technique for centrifugal casting processes, especially for thin section prcision castings.

  4. Pellet manufacturing by extrusion-spheronization using process analytical technology

    DEFF Research Database (Denmark)

    Sandler, Niklas; Rantanen, Jukka; Heinämäki, Jyrki


    The aim of this study was to investigate the phase transitions occurring in nitrofurantoin and theophylline formulations during pelletization by extrusion-spheronization. An at-line process analytical technology (PAT) approach was used to increase the understanding of the solid-state behavior...... hydrate (nitrofurantoin), dehydration was observed at higher temperatures. To reach an understanding of the process and to find the critical process parameters, the use of complementary analytical techniques are absolutely necessary when signals from APIs and different excipients overlap each other....... of the active pharmaceutical ingredients (APIs) during pelletization. Raman spectroscopy, near-infrared (NIR) spectroscopy, and X-ray powder diffraction (XRPD) were used in the characterization of polymorphic changes during the process. Samples were collected at the end of each processing stage (blending...

  5. A Review of Dynamic Models of Hot-Melt Extrusion

    Directory of Open Access Journals (Sweden)

    Jonathan Grimard


    Full Text Available Hot-melt extrusion is commonly applied for forming products, ranging from metals to plastics, rubber and clay composites. It is also increasingly used for the production of pharmaceuticals, such as granules, pellets and tablets. In this context, mathematical modeling plays an important role to determine the best process operating conditions, but also to possibly develop software sensors or controllers. The early models were essentially black-box and relied on the measurement of the residence time distribution. Current models involve mass, energy and momentum balances and consists of (partial differential equations. This paper presents a literature review of a range of existing models. A common case study is considered to illustrate the predictive capability of the main candidate models, programmed in a simulation environment (e.g., MATLAB. Finally, a comprehensive distributed parameter model capturing the main phenomena is proposed.


    Directory of Open Access Journals (Sweden)

    Anshuli Sharma


    Full Text Available Pharmaceutical invention and research are increasingly focusing on delivery systems which enhance desirable therapeutic objectives while minimising side effects. Recent trends indicate that multiparticulate drug delivery systems are especially suitable for achieving controlled or delayed release oral formulations with low risk of dose dumping, flexibility of blending to attain different release patterns as well as reproducible and short gastric residence time. Pelletization is a technique used to prepare fine powders into pellets used as multiparticulate drug delivery systems. There are different pelletization techniques used to prepare pellets. Extrusion and spheronization is one of them used to prepare pellets drug loaded beads/pellets for extended release or sustained release oral formulations such as tablets and capsules.

  7. Scalable Approach for Extrusion and Perfusion of Tubular, Heterotypic Biomaterials (United States)

    Jeronimo, Mark David

    Soft material tubes are critical in the vasculature of mammalian tissues, forming networks of blood vessels and airways. Homogeneous and heterogeneous hydrogel tubes were extruded in a one-step process using a three layer microfluidic device. Co-axial cylindrical flow of crosslinking solutions and an alginate matrix is generated by a radial arrangement of microfluidic channels at the device's vertical extrusion outlet. The flow is confined and begins a sol-gel transition immediately as it extrudes at velocities upwards of 4 mm/s. This approach allows for predictive control over the dimensions of the rapidly formed tubular structures for outer diameters from 600 microm to 3 mm. A second microfluidic device hosts tube segments for controlled perfusion and pressurization using a reversible vacuum seal. On-chip tube deflection is observed and modeled as a measure of material compliance and circumferential elasticity. I anticipate applications of these devices for perfusion cell culture of cell-laden hydrogel tubes.

  8. Characterization of extrusion flow using particle image velocimetry

    Directory of Open Access Journals (Sweden)


    Full Text Available The aim of this study was the characterization of polymer flows within an extrusion die using particle image velocimetry (PIV in very constraining conditions (high temperature, pressure and velocity. Measurements were realized on semi-industrial equipments in order to have test conditions close to the industrial ones. Simple flows as well as disrupted ones were studied in order to determine the capabilities and the limits of the method. The analysis of the velocity profiles pointed out significant wall slip, which was confirmed by rheological measurements based on Mooney's method. Numerical simulations were used to connect the two sets of measurements and to simulate complex velocity profiles for comparison to the experimental ones. A good agreement was found between simulations and experiments providing wall slip is taken into account in the simulation.

  9. Some physicochemical properties of dextrin produced by extrusion process

    Directory of Open Access Journals (Sweden)

    Achmat Sarifudin


    Full Text Available Dextrinization of corn starch by twin screw extruder was studied. The effect of extruder operating conditions (five different screw speeds: 35, 45, 55, 65, and 70; and three temperatures: 125, 130, and 135 °C on some physicochemical properties of dextrin (total soluble solid, water absorption index, water solubility index, and total color difference was investigated. Results showed that as the screw speed and temperature of extrusion were increased the water absorption index of dextrin tended to drop meanwhile the total soluble solid, water solubility index, and color were inclined to rise. The range of total soluble solid, water absorption index, water solubility index and total color difference was 2.1–4.6 Brix, 159–203%, 20–51%, 3.5–14.1, respectively.

  10. Gel-extrusion: A new continuous forming technique

    Energy Technology Data Exchange (ETDEWEB)

    Millan, A.J. [Department of Materials, IUT Federico Rivero Palacios, Caracas (Venezuela); Santacruz, I.; Sanchez-Herencia, A.J.; Nieto, M.I.; Moreno, R. [Instituto de Ceramica y Vidrio, CSIC, Camino de Valdelatas s/n, E-28048, Cantoblanco, Madrid (Spain)


    In recent years a variety of direct shaping methods has been developed for the near-net shaping of ceramic powders. The main aim in developing these methods is to provide a simple route for manufacturing bulk complex-shaped bodies with increased green resistance in order to reduce or avoid final machining, which is the most expensive step in the fabrication process. This communication reports a novel processing route for the continuous manufacture of ceramic and/or metal hollow or solid bodies based on the extrusion of aqueous suspensions that contain a small amount (<1 wt.-%) of a gelling additive that gelates on passing through a refrigerated die. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  11. Visualization of the Crystallization in Foam Extrusion Process (United States)

    Tabatabaei Naeini, Alireza

    In this study, crystal formation of polypropylene (PP) and poly lactic acid (PLA) in the presence of CO2 in foam extrusion process was investigated using a visualization chamber and a CCD camera. The role of pre-existing crystals on the foaming behavior of PP and PLA were studied by characterizing the foam morphology. Visualization results showed that crystals formed within the die before foaming and these crystals affect the cell nucleation behavior and expansion ratio of PP and PLA significantly. Due to the fast crystallization kinetics of PP, crystallinity should be optimum to achieve uniform cell structure with high cell density and high expansion ratio. In PLA, enhancement of crystallinity is crucial for getting foam with a high expansion ratio. It was also visualized that CO2 significantly suppresses the crystallization temperature in PP through the plasticization effect as well as its influence on flow induced crystallinity.

  12. Thermal modelling of extrusion based additive manufacturing of composite materials

    DEFF Research Database (Denmark)

    Jensen, Mathias Laustsen; Sonne, Mads Rostgaard; Hattel, Jesper Henri


    One of the hottest topics regarding manufacturing these years is additive manufacturing (AM). AM is a young branch of manufacturing techniques, which by nature is disruptive due to its completely different manufacturing approach, wherein material is added instead of removed. By adding material...... process knowledge, and validating the generated toolpaths before the real manufacturing process takes place: Hence removing time consuming and expensive trial-and-error processes for new products. This study applies a 2D restricted finite volume model aimed to describe thermoplastic Acrylonitrille......-butadiene-styrene (ABS) and thermosetting polyurethane (PU) material extrusion processes. During the experimental evaluation of the produced models it is found that some critical material properties needs to be further investigated to increase the precision of the model. It is however also found that even with only...

  13. Understanding and overcoming shear alignment of fibers during extrusion. (United States)

    Martin, Joshua J; Riederer, Michael S; Krebs, Melissa D; Erb, Randall M


    Fiber alignment is the defining architectural characteristic of discontinuous fiber composites and is dictated by shear-dominated processing techniques including flow-injection molding, tape-casting, and mold-casting. However, recent colloidal assembly techniques have started to employ additional forces in fiber suspensions that have the potential to change the energy landscape of the shear-dominated alignment in conditions of flow. In this paper, we develop an energetics model to characterize the shear-alignment of rigid fibers under different flow conditions in the presence of magnetic colloidal alignment forces. We find that these colloidal forces can be sufficient to manipulate the energetic landscape and obtain tunable fiber alignment during flow within even small geometries, such as capillary flow. In most conditions, these colloidal forces work to freeze the fiber orientation during flow and prevent the structure disrupting phenomenon of Jeffrey's orbits that has been accepted to rule fiber suspensions under simple shear flow.

  14. Physical Simulation Method for the Investigation of Weld Seam Formation During the Extrusion of Aluminum Alloys (United States)

    Fang, Gang; Nguyen, Duc-Thien; Zhou, Jie


    Extrusion through the porthole die is a predominant forming process used in the production of hollow aluminum alloy profiles across the aluminum extrusion industry. Longitudinal weld seams formed during the process may negatively influence the quality of extruded profiles. It is therefore of great importance to understand the formation of weld seams inside the welding chamber during extrusion, as affected by extrusion process variables and die design. Previously developed physical simulation methods could not fully reproduce the thermomechanical conditions inside the welding chamber of porthole die. In this research, a novel physical simulation method for the investigation of weld seam formation during extrusion was developed. With a tailor-designed tooling set mounted on a universal testing machine, the effects of temperature, speed, and strain on the weld seam quality of the 6063 alloy were investigated. The strains inside the welding chamber were found to be of paramount importance for the bonding of metal streams, accompanied by microstructural changes, i.e., recovery or recrystallization, depending on the local deformation condition. The method was shown to be able to provide guidelines for the design of porthole dies and choice of extrusion process variables, thereby reducing the scrap rate of aluminum extrusion operation.

  15. Merapi 2010 eruption-Chronology and extrusion rates monitored with satellite radar and used in eruption forecasting (United States)

    Pallister, John S.; Schneider, David J.; Griswold, Julia P.; Keeler, Ronald H.; Burton, William C.; Noyles, Christopher; Newhall, Christopher G.; Ratdomopurbo, Antonius


    2006 Merapi eruption indicated that for lava dome extrusion rates > 1.2 m3 s- 1, the probability of a large (1872-scale) eruption was ~ 10%. Consequently, the order-of-magnitude greater rates in 2010, along with the explosive start of the eruption on 26 October, the large volume of lava accumulating at the summit by 4 November, and the rapid and large increases in seismic energy release, deformation and gas emissions were the basis for warnings of an unusually large eruption by the Indonesian Geological Agency's Center for Volcanology and Geologic Hazard Mitigation (CVGHM) and their Volcano Research and Technology Development Center (BPPTK) in Yogyakarta - warnings that saved thousands of lives.

  16. Applying NASA's explosive seam welding (United States)

    Bement, Laurence J.


    The status of an explosive seam welding process, which was developed and evaluated for a wide range of metal joining opportunities, is summarized. The process employs very small quantities of explosive in a ribbon configuration to accelerate a long-length, narrow area of sheet stock into a high-velocity, angular impact against a second sheet. At impact, the oxide films of both surface are broken up and ejected by the closing angle to allow atoms to bond through the sharing of valence electrons. This cold-working process produces joints having parent metal properties, allowing a variety of joints to be fabricated that achieve full strength of the metals employed. Successful joining was accomplished in all aluminum alloys, a wide variety of iron and steel alloys, copper, brass, titanium, tantalum, zirconium, niobium, telerium, and columbium. Safety issues were addressed and are as manageable as many currently accepted joining processes.

  17. Explosives detection system and method (United States)

    Reber, Edward L.; Jewell, James K.; Rohde, Kenneth W.; Seabury, Edward H.; Blackwood, Larry G.; Edwards, Andrew J.; Derr, Kurt W.


    A method of detecting explosives in a vehicle includes providing a first rack on one side of the vehicle, the rack including a neutron generator and a plurality of gamma ray detectors; providing a second rack on another side of the vehicle, the second rack including a neutron generator and a plurality of gamma ray detectors; providing a control system, remote from the first and second racks, coupled to the neutron generators and gamma ray detectors; using the control system, causing the neutron generators to generate neutrons; and performing gamma ray spectroscopy on spectra read by the gamma ray detectors to look for a signature indicative of presence of an explosive. Various apparatus and other methods are also provided.

  18. RANCHERO explosive pulsed power experiments

    CERN Document Server

    Goforth, J H; Armijo, E V; Atchison, W L; Bartos, Yu; Clark, D A; Day, R D; Deninger, W J; Faehl, R J; Fowler, C M; García, F P; García, O F; Herrera, D H; Herrera, T J; Keinigs, R K; King, J C; Lindemuth, I R; López, E; Martínez, E C; Martínez, D; McGuire, J A; Morgan, D; Oona, H; Oro, D M; Parker, J V; Randolph, R B; Reinovsky, R E; Rodríguez, G; Stokes, J L; Sena, F C; Tabaka, L J; Tasker, D G; Taylor, A J; Torres, D T; Anderson, H D; Broste, W B; Johnson, J B; Kirbie, H C


    The authors are developing the RANCHERO high explosive pulsed power (HEPP) system to power cylindrically imploding solid-density liners for hydrodynamics experiments. Their near-term goal is to conduct experiments in the regime pertinent to the Atlas capacitor bank. That is, they will attempt to implode liners of ~50 g mass at velocities approaching 15 km/sec. The basic building block of the HEPP system is a coaxial generator with a 304.8 mm diameter stator, and an initial armature diameter of 152 mm. The armature is expanded by a high explosive (HE) charge detonated simultaneously along its axis. The authors have reported a variety of experiments conducted with generator modules 43 cm long and have presented an initial design for hydrodynamic liner experiments. In this paper, they give a synopsis of their first system test, and a status report on the development of a generator module that is 1.4 m long. (6 refs).

  19. Determination of Nanogram Microparticles from Explosives after Real Open-Air Explosions by Confocal Raman Microscopy. (United States)

    Zapata, Félix; García-Ruiz, Carmen


    Explosives are increasingly being used for terrorist attacks to cause devastating explosions. The detection of their postblast residues after an explosion is a high challenge, which has been barely investigated, particularly using spectroscopic techniques. In this research, a novel methodology using confocal Raman microscopy has been developed for the analysis of postblast residues from 10 open-air explosions caused by 10 different explosives (TNT, RDX, PETN, TATP, HMTD, dynamite, black powder, ANFO, chloratite, and ammonal) commonly used in improvised explosive devices. The methodology for the determination of postblast particles from explosives consisted of examining the samples surfaces with both the naked eye, first, and microscopically (10× and 50×), immediately afterward; and finally, analyzing the selected residues by confocal Raman spectroscopy in order to identify the postblast particles from explosives. Interestingly, confocal Raman microscopy has demonstrated to be highly suitable to rapidly, selectively, and noninvasively analyze postblast microscopic particles from explosives up to the nanogram range.

  20. Microstructural Evolution in Cold-Rolled Squeeze-Cast SiCw/Al Composites during Annealing

    Institute of Scientific and Technical Information of China (English)

    Wenlong ZHANG; Dezun WANG; Zhongkai YAO; Mingyuan GU


    A 15 vol. Pct SiCw/Al composite was fabricated by a squeeze cast route followed by hot extrusion in the extrusion ratio of 18:1 and cold rolling to 50%. Microstructural evolution in the cold rolled composite during annealing was studied using macrohardness measurement and transmission electron microscopy (TEM). It was found that, during cold rolling the plastic flow of the matrix was restricted by the whiskers around them along the rolling direction, which resulted in different microstructure from near whiskers to far away. The cold rolled composite exhibited different microstructural development on 1 h annealing at different temperatures. Under annealing at about 100℃, recovery reaction occurred obviously and the introduction of SiC whiskers resulted in enhanced recovery reaction. Under annealing above about 200℃, recrystallization (growth of nuclei by high-angle grain boundary migration) and extended recovery took place simultaneously. When annealing temperature was increased up to 500℃, recrystallization fully took place in the cold rolled microstructure. The starting temperature of recrystallization was about 200℃. Whiskers played a role in stimulating the nucleation of recrystallization.