WorldWideScience

Sample records for equiaxed microstructure formation

  1. Massive Formation of Equiaxed Crystals by Avalanches of Mushy Zone Segments

    Science.gov (United States)

    Ludwig, A.; Stefan-Kharicha, M.; Kharicha, A.; Wu, M.

    2017-06-01

    It is well known that the growth and motion of equiaxed crystals govern important microstructural features, especially in larger castings such as heavy ingots. To determine the origin of the equiaxed crystals, heterogeneous nucleation, and/or fragmentation of dendrite arms from columnar regions are often discussed. In the present study, we demonstrate that under certain conditions relatively large areas of mushy regions slide downward and form spectacular crystal avalanches. These avalanches crumble into thousands of dendritic fragments, whereby the larger fragments immediately sediment and the smaller proceed to behave as equiaxed crystals. Traces of such crystal avalanches can be seen by conspicuous equiaxed layers in the lower part of the casting. From the arguments in the discussion, it is believed that such a phenomenon may occur in alloys which reveal an upward solutal buoyancy in the interdendritic mush. This would include certain steels and other alloys such as Cu-Al, Pb-Sn, or Ni-Al-alloys. Moreover, the occurrence of crystal avalanches contribute to the formation of V-segregations.

  2. Ultrafast nonlinear optical studies of equiaxed CuNbO3 microstructures

    Science.gov (United States)

    Priyadarshani, N.; Sabari Girisun, T. C.; Venugopal Rao, S.

    2017-08-01

    Diverse microstructures of monoclinic copper niobate (m-CuNbO3) were synthesized by solid-state reaction (900 °C, 3-12 h). FESEM data demonstrated that agglomerated clusters grew as an elongated grains which migrated to form web-shaped equiaxed structure and dissected to form individual equiaxed microstructure. With femtosecond laser excitation (800 nm, 150 fs), open aperture Z-scan data revealed the presence of two-photon absorption. The nonlinear refractive index (n2) toggled between positive and negative nonlinearity for different microstructures. Web-shaped equiaxed structure kindled both the nonlinear absorption (βeff = 2.0 × 10-12 m/W), nonlinear refraction (n2 = 3.16 × 10-17 m2/W) and a strong optical limiting action (onset limiting threshold of 22.24 μJ/cm2).

  3. A mechanism for the formation of equiaxed grains in welds of aluminum-lithium alloy 2090

    International Nuclear Information System (INIS)

    Lin, D.C.; Wang, G.-X.; Srivatsan, T.S.

    2003-01-01

    In this technical note, the formation and presence of a zone of equiaxed grains (EQZ) along the fusion boundary of welded aluminum-lithium alloy 2090 using filler metals containing zirconium and lithium is presented and discussed. However, no EQZ was evident in welded joints of alloy 2090 using the commercial filler metals: aluminum alloy 2319 and 4145. Under identical conditions, aluminum-lithium alloy 2090 was fusion welded using several new filler metals containing various amounts of zirconium and lithium. Results reveal an increase in the width of the zone of equiaxed grains with an increase in zirconium and lithium content in the filler metal. A viable mechanism for the formation of equiaxed grains and its relationship to filler metal composition is highlighted

  4. Study of crack propagation mechanisms during Charpy impact toughness tests on both equiaxed and lamellar microstructures of Ti–6Al–4V titanium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Buirette, Christophe, E-mail: christophe.buirette@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Huez, Julitte, E-mail: julitte.huez@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Gey, Nathalie, E-mail: Nathalie.gey@univ-lorraine.fr [Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR CNRS 7239, Université de Lorraine, Île du Saulcy, 57045 METZ Cedex 1 (France); DAMAS, Laboratory of Excellence on Design of Alloy Metals for Low-Mass Structures, Université de Lorraine (France); Vassel, Alain, E-mail: alain.vassel@titane.asso.fr [Association Française du Titane, 16 quai Ernest Renaud, BP 70515, 44105 Nantes Cedex 4 (France); Andrieu, Eric, E-mail: eric.andrieu@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France)

    2014-11-17

    The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately.

  5. Influence of solution treatment on microstructure evolution of TC21 titanium alloy with near equiaxed β grains fabricated by laser additive manufacture

    International Nuclear Information System (INIS)

    Zhang, Q.; Chen, J.; Tan, H.; Lin, X.; Huang, W.D.

    2016-01-01

    Laser additive manufacture (LAM) is a novel technique in which metal components can be fabricated layer by layer. In this paper, the effects of solution temperature and cooling rate on microstructure evolution of the LAMed TC21 titanium alloy which containing near equiaxed prior β grains were studied. The LAMed and solution treated samples were investigated by optical microscopy (OM), scanning election microscope (SEM) and X-ray diffractometer (XRD). The results indicate that both the α phase volume fraction and α laths width are affected by the solution temperature and cooling rate. Different microstructure characterization leads to different Vickers hardness values. However, the solution temperatures selected in this study have insignificant effects on the β and α phase texture. The near equiaxed prior β grains exhibits much weaker texture intensity than the typical columnar prior β grains. The comparison of the calculated and measured α phase texture indicates that variant selection occurred during the solution treatment. The martensite α′ phase precipitated during the layer by layer process shows weak variant selection tendency. - Highlights: • LAMed TC21 titanium alloy containing near equiaxed β grains was fabricated. • Near equiaxed β grains exhibit weaker texture intensity than columnar β grains. • The solution treatment below T_β had insignificant effect on α phase texture. • Variant selection occurred during the solution treatment.

  6. Ultrasonic Characterization of Cast Austenitic Stainless Steel Microstructure: Discrimination between Equiaxed- and Columnar-Grain Material – An Interim Study

    Energy Technology Data Exchange (ETDEWEB)

    Ramuhalli, Pradeep; Good, Morris S.; Diaz, Aaron A.; Anderson, Michael T.; Watson, Bruce E.; Peters, Timothy J.; Dixit, Mukul; Bond, Leonard J.

    2009-10-27

    Ultrasonic nondestructive evaluation (NDE) and inspection of cast austenitic stainless steel (CASS) components used in the nuclear power industry is neither as effective nor reliable as is needed due to detrimental effects upon the interrogating ultrasonic beam and interference from ultrasonic backscatter. The root cause is the coarse-grain microstructure inherent to this class of materials. Some ultrasonic techniques perform better for particular microstructural classifications and this has led to the hypothesis that an ultrasonic inspection can be optimized for a particular microstructural class, if a technique exists to reliably classify the microstructure for feedback to the inspection. This document summarizes scoping experiments of in-situ ultrasonic methods for classification and/or characterization of the material microstructures in CASS components from the outside surface of a pipe. The focus of this study was to evaluate ultrasonic methods and provide an interim report that documents results and technical progress. An initial set of experiments were performed to test the hypothesis that in-service characterization of cast austenitic stainless steel (CASS) is feasible, and that, if reliably performed, such data would provide real-time feedback to optimize in-service inspections in the field. With this objective in mind, measurements for the experiment were restricted to techniques that should be robust if carried forward to eventual field implementation. Two parameters were investigated for their ability to discriminate between different microstructures in CASS components. The first parameter was a time-of-flight ratio of a normal incidence shear wave to that of a normal incidence longitudinal wave (TOFRSL). The ratio removed dependency on component thickness which may not be accurately reported in the field. The second parameter was longitudinal wave attenuation. The selected CASS specimens provided five equiaxed-grain material samples and five columnar

  7. The effect of microstructure on the deformation modes and mechanical properties of Ti-6Al-2Nb-1Ta-0.8Mo: Part II. Equiaxed structures

    Science.gov (United States)

    Lin, Fu-Shiong; Starke, E. A.; Gysler, A.

    1984-10-01

    The Ti-6Al-2Nb-lTa-0.8Mo alloy was processed to develop both near-basal and transverse textures. Samples were annealed at different temperatures to vary the equiaxed alpha grain size and the thick-ness of the grain boundary beta, and subsequently quenched in order to transform the beta phase to either martensite, tempered martensite, or Widmanstätten alpha + beta. The effect of microstructure and texture on tensile properties and on fracture toughness was investigated. In addition, yield locus diagrams were constructed in order to study the texture strengthening effect. The yield strength was found to be strongly dependent on the thickness and Burgers relationship of the transformed beta phase surrounding the alpha grains. A texture hardening effect as large as 60 pct was found for the basal-texture material but only 15 pct for the transverse texture material. These variations are asso-ciated with differences in deformation behavior.

  8. Study of the Formation Mechanism of A-Segregation Based on Microstructural Morphology

    Science.gov (United States)

    Zhang, Zhao; Bao, Yuchong; Liu, Lin; Pian, Song; Li, Ri

    2018-04-01

    A model that combines a cellular automaton (CA) and lattice Boltzmann method (LBM) is presented. The mechanism of A-segregation in an Fe-0.34 wt pct C alloy ingot is analyzed on the basis of microstructural morphology calculations. The CA is used to capture the solid/liquid interface, while the LBM is used to calculate the transport phenomena. (1) The solidification of global columnar dendrites was simulated, and two obvious A-segregation bands appeared in the middle-radius region between the ingot wall surface and the centerline. In addition, the angle of deflection to the centerline increased with the increasing heat dissipation rate of the wall surface. When natural convection was ignored, the A-segregation disappeared, and only positive segregation was present in the center and bottom corner of the ingot. (2) Mixed columnar-equiaxed solidification was simulated. Many A-segregation bands appeared in the ingot. (3) Global equiaxed solidification was simulated, and no A-segregation bands were found. The results show that the upward movement of the high-concentration melt is the key to the formation of A-segregation bands, and remelting and the emergence of equiaxed grains are not necessary conditions to develop these bands. However, the appearance of equiaxed grains accelerates the formation of vortexes; thus, many A-segregation bands appear during columnar-equiaxed solidification.

  9. In situ synchrotron x-ray characterization of microstructure formation in solidification processing of Al-based metallic alloys

    International Nuclear Information System (INIS)

    Billia, Bernard; Nguyen-Thi, Henri; Mangelinck-Noel, Nathalie

    2010-01-01

    The microstructure formed during the solidification step has a major influence on the properties of materials processed by major techniques (casting, welding ...). In situ and real-time characterization by synchrotron X-ray imaging is the method of choice to unveil the dynamical formation of the solidification microstructure in metallic alloys, and thus provide precise data for the critical validation of the theoretical predictions that is needed for sound advancement of modeling and numerical simulation. After a description of the experimental procedure used at the European Synchrotron Radiation Facility (ESRF), dynamical phenomena in the formation of the grain structure and dendritic or equiaxed solidification microstructure in Al-based alloys are presented. Beyond fluid flow interaction, earth gravity induces stresses, deformation and fragmentation in the dendritic mush. Settling of dendrite arms and equiaxed grains thus occurs, in particular in the columnar to equiaxed transition. Other types of stresses and strains are caused by the mere formation of the solidification microstructure itself. In white-beam X-ray topography, stresses and strains are manifested by specific contrasts and breaking of the Laue images into several pieces. Finally, quantitative analysis of the grey level in radiographs enables the analysis of solute segregation, which noticeably results in solutal poisoning of growth when equiaxed grains are interacting. (author)

  10. The mechanism of formation of a fine duplex microstructure in Ti-48Al-2Mn-2Nb alloys

    International Nuclear Information System (INIS)

    Ramanujan, R.V.; Maziasz, P.J.

    1996-01-01

    The mechanism of formation of the fine duplex microstructure resulting from the α → γ transformation in water-quenched Ti-48Al-2Mn-2Nb alloys was studied using transmission and analytical electron microscopy. As-cast Ti-48Al-2Mn-2Nb alloys were heat treated in the α phase field and water quenched to room temperature. The resulting microstructure (referred to as a fine duplex microstructure) consisted of equiaxed grains and abutting lath colonies. Both the colonies and the grains were composed of the γ phase, twinned γ laths, and α 2 laths. It was found that the transformation from α to γ in the fine duplex microstructure took place through long range diffusional processes, and competitive growth between the equiaxed and lath morphology occurred. Nucleation of the γ phase from the α matrix can occur through nucleation on stacking faults, followed by growth through the sympathetic nucleation and growth of new γ laths on a substrate lath. The observed misorientations and the interfacial structures between the laths were found to be consistent with such a mechanism. Competition between such nucleation and growth mechanisms for the equiaxed and lath morphologies of γ leads to the formation of lath colonies (of γ and α 2 ) interspersed with equiaxed grains in these alloys

  11. Formation of equiaxed crystal structures in directionally solidified Al-Si alloys using Nb-based heterogeneous nuclei

    Science.gov (United States)

    Bolzoni, Leandro; Xia, Mingxu; Babu, Nadendla Hari

    2016-01-01

    The design of chemical compositions containing potent nuclei for the enhancement of heterogeneous nucleation in aluminium, especially cast alloys such as Al-Si alloys, is a matter of importance in order to achieve homogeneous properties in castings with complex geometries. We identified that Al3Nb/NbB2 compounds are effective heterogeneous nuclei and are successfully produced in the form of Al-2Nb-xB (x = 0.5, 1 and 2) master alloys. Our study shows that the inoculation of Al-10Si braze alloy with these compounds effectively promotes the heterogeneous nucleation of primary α-Al crystals and reduces the undercooling needed for solidification to take place. Moreover, we present evidences that these Nb-based compounds prevent the growth of columnar crystals and permit to obtain, for the first time, fine and equiaxed crystals in directionally solidified Al-10Si braze alloy. As a consequence of the potent heterogeneous particles, the size of the α-Al crystals was found to be less dependent on the processing conditions, especially the thermal gradient. Finally, we also demonstrate that the enhanced nucleation leads to the refinement of secondary phases such as eutectic silicon and primary silicon particles. PMID:28008967

  12. Microstructural evolution in copper processed by severe plastic deformation

    International Nuclear Information System (INIS)

    Mishra, A.; Richard, V.; Gregori, F.; Asaro, R.J.; Meyers, M.A.

    2005-01-01

    The mechanisms of microstructural evolution in copper subjected to equal channel angular pressing (ECAP) have been investigated after successive passes. The first few passes are the most efficient in grain refinement while the microstructure becomes gradually more equiaxed as the number of passes increases. The texture evolution is discussed based on electron back scattered diffraction (EBSD) results. These experimental results are interpreted in terms of a preliminary model with four successive stages: homogeneous dislocation distribution; elongated sub-cell formation; elongated subgrain formation; break-up of subgrains into equiaxed units; sharpening of grain boundaries and final equiaxed ultrafine structure

  13. Columnar and Equiaxed Solidification of Al-7 wt.% Si Alloys in Reduced Gravity in the Framework of the CETSOL Project

    Science.gov (United States)

    Zimmermann, G.; Sturz, L.; Nguyen-Thi, H.; Mangelinck-Noel, N.; Li, Y. Z.; Gandin, C.-A.; Fleurisson, R.; Guillemot, G.; McFadden, S.; Mooney, R. P.; Voorhees, P.; Roosz, A.; Ronaföldi, A.; Beckermann, C.; Karma, A.; Chen, C.-H.; Warnken, N.; Saad, A.; Grün, G.-U.; Grohn, M.; Poitrault, I.; Pehl, T.; Nagy, I.; Todt, D.; Minster, O.; Sillekens, W.

    2017-08-01

    During casting, often a dendritic microstructure is formed, resulting in a columnar or an equiaxed grain structure, or leading to a transition from columnar to equiaxed growth (CET). The detailed knowledge of the critical parameters for the CET is important because the microstructure affects materials properties. To provide unique data for testing of fundamental theories of grain and microstructure formation, solidification experiments in microgravity environment were performed within the European Space Agency Microgravity Application Promotion (ESA MAP) project Columnar-to-Equiaxed Transition in SOLidification Processing (CETSOL). Reduced gravity allows for purely diffusive solidification conditions, i.e., suppressing melt flow and sedimentation and floatation effects. On-board the International Space Station, Al-7 wt.% Si alloys with and without grain refiners were solidified in different temperature gradients and with different cooling conditions. Detailed analysis of the microstructure and the grain structure showed purely columnar growth for nonrefined alloys. The CET was detected only for refined alloys, either as a sharp CET in the case of a sudden increase in the solidification velocity or as a progressive CET in the case of a continuous decrease of the temperature gradient. The present experimental data were used for numerical modeling of the CET with three different approaches: (1) a front tracking model using an equiaxed growth model, (2) a three-dimensional (3D) cellular automaton-finite element model, and (3) a 3D dendrite needle network method. Each model allows for predicting the columnar dendrite tip undercooling and the growth rate with respect to time. Furthermore, the positions of CET and the spatial extent of the CET, being sharp or progressive, are in reasonably good quantitative agreement with experimental measurements.

  14. Formation and microstructure of nickel oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Marcius, Marijan [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia); Ristic, Mira, E-mail: ristic@irb.hr [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia); Ivanda, Mile; Music, Svetozar [Ruder Boskovic Institute, P.O. Box 180, HR-10002 Zagreb (Croatia)

    2012-11-15

    Highlights: Black-Right-Pointing-Pointer Difference in NiO films formed on Ni plate or glass substrate were found. Black-Right-Pointing-Pointer NiO particle sizes on Ni plate changed from nano to micron dimensions. Black-Right-Pointing-Pointer NiO particle sizes on glass substrate changed from {approx}16 to {approx}27 nm. Black-Right-Pointing-Pointer Raman and UV/Vis/NIR spectra are related to the microstructure of NiO films. - Abstract: The formation and microstructure of NiO films on different substrates were monitored using XRD, Raman, UV/Vis/NIR and FE-SEM/EDS techniques. The formation of NiO films on Ni plates in air atmosphere between 400 and 800 Degree-Sign C was confirmed by XRD and Raman spectroscopy. The origin of Raman bands and corresponding Raman shifts in the samples are discussed. An increase in the size of NiO particles in the films from nano to micro dimensions was demonstrated. A change in the atomic ratio Ni:O with an increase in heating temperature was observed. Polished Ni plates coated with a thin Ni-acetate layer upon heating at high temperatures gave similar NiO microstructures on the surface like in the case of non-treated Ni plates. Glass substrates coated with thin Ni-acetate films upon heating between 400 and 800 Degree-Sign C yielded pseudospherical NiO nanoparticles. The dominant Raman band as an indicator of NiO formation on a glass substrate was shown. The formation of NiO nanoparticles on glass substrates with maximum size distribution from 16 to 27 nm in a broad temperature range from 400 to 800 Degree-Sign C can be explained by the absence of a constant source of metallic nickel which was present in the case of Ni plates.

  15. Zirconium diselenite microstructures, formation and mechanism

    Science.gov (United States)

    Naik, Chandan C.; Salker, A. V.

    2018-04-01

    In this work, a series of microstructures of zirconium diselenite (Zr(SeO3)2) has been prepared via a simple precipitation method at room temperature without adding any organic surfactants. Phase purity of the sample has been checked by X-ray Diffraction. From the SEM, FESEM, and TEM images spheroid nanoparticles to the starfish-like structure of zirconium diselenite are detected. The morphological evolution processes were investigated carefully following time-dependent experiments and a growth mechanism has been proposed. Two different crystal growth processes, the oriented attachment process accompanying the Ostwald ripening process were held responsible for the formation of a structure resembling starfish having four arms.

  16. Understanding hydride formation in Zr-1Nb alloy through microstructural characterization

    International Nuclear Information System (INIS)

    Neogy, S.; Srivastava, D.; Tewari, R.; Singh, R.N.; Dey, G.K.; De, P.K.; Banerjee, S.

    2003-07-01

    In this study the experimental results of hydride formation and their microstructure evolution in Zr-1Nb alloy is presented. This Zr-1Nb binary alloy and other Zr-1 Nb based ternary and quaternary alloys are being used as fuel tube materials and have the potential for meeting the requirement of high burn up fuel. Hydriding of Zr-1Nb alloy having a microstructure comprising equiaxed α grains and a uniform distribution of spherical particles of the β phase has been carried out in this study. The specimens have been hydrided by gaseous charging method to different hydrogen levels. The microstructures of hydrided samples were examined as a function of hydrogen content. The formation of δ hydride in slow cooled specimens and formation of γ hydride in rapidly cooled specimens has been studied with their morphology, habit plane and orientation relationship with the α matrix in view. The habit planes of either type of hydride phase has been determined and compared with those observed in other Zr-Nb alloys. The orientation relationship between the α matrix and the δ hydride was found to be the following: (0001) α // (111) δ and [1120] α // [110] δ . The orientation relationship between the α matrix and the γ hydride was of the following type: (0001) α // (111) γ and [1120] α // [110] γ . The internal structure of both types of hydride has been examined. The effect of the presence of the spherical β phase particles in the a matrix on the growth of the hydride plates has been investigated. (author)

  17. Process of Equiaxed Grains of RE-Al Alloy under Slope Vibration

    International Nuclear Information System (INIS)

    Xie Shikun; Yi Rongxi; Pan Xiaoliang; Zheng Xiaoqiu; Guo Xiuyan

    2010-01-01

    A new technique using slope vibration casting process during heating and isothermal holding period to prepare Al-7Si-2RE alloy has been studied. The small, near-spherical and non-dendritic microstructure with the semi-solid processing requirements has been obtained. Experiments show that the cooling method, pouring process and the convection of melt caused by slope vibration had significant effects on the formation of near-spherical primary gains. The water-cooled copper mold casting with slope vibration at the temperature near liquidus can obtain Al-7Si-2RE alloy with small homogeneous equiaxed grains, the average grain diameter is 48.3 μm, and the average grain roundness is 1.92.

  18. Creep deformation in near-γ TiAl. Part 1: The influence of microstructure on creep deformation in Ti-49Al-1V

    International Nuclear Information System (INIS)

    Worth, B.D.; Jones, J.W.; Allison, J.E.

    1995-01-01

    The influence of microstructure on creep deformation was examine in the e near-γ TiAl alloy Ti-49Al-1V. Specifically, microstructures with varying volume fractions of lamellar constituent were produced through thermomechanical processing. Creep studies were conducted on these various microstructures under constant load in air at temperatures between 760 C and 870 C and at stresses ranging from 50 to 200 MPa. Microstructure significantly influences the creep behavior of this alloy, with a fully lamellar microstructure yielding the highest creep resistance of the microstructures examined. Creep resistance is dependent on the volume fraction of lamellar constituent, with the lowest creep resistance observed at intermediate lamellar volume fractions. Examination of the creep deformation structure revealed planar slip of dislocations in the equiaxed γ microstructure, while sub-boundary formation was observed in the duplex microstructure. The decrease in creep resistance of the duplex microstructure, compared with the equiaxed γ microstructure, is attributed to an increase in dislocation mobility within the equiaxed γ constituent, that results from partitioning of oxygen from the γ phase to the α 2 phase. Dislocation motion in the fully lamellar microstructure was confined to the individual lamellae, with no evidence of shearing of γ/γ or γ/α 2 interfaces. This suggests that the high creep resistance of the fully lamellar microstructure is a result of the fine spacing of the lamellar structure, which results in a decreased effective slip length for dislocation motion over that found in duplex and equiaxed γ microstructures

  19. Microstructure evolution associated with adiabatic shear bands and shear band failure in ballistic plug formation in Ti-6Al-4V targets

    International Nuclear Information System (INIS)

    Murr, L.E.; Ramirez, A.C.; Gaytan, S.M.; Lopez, M.I.; Martinez, E.Y.; Hernandez, D.H.; Martinez, E.

    2009-01-01

    The microstructures and microstructure evolution associated with adiabatic shear band (ASB) formation in ballistic plugging in thick (2.5 cm) Ti-6Al-4V targets impacted by cylindrical, 4340 steel projectiles (2.0 cm in height) at impact velocities ranging from 633 m/s to 1027 m/s (just above the ballistic limit) were investigated by optical and transmission electron microscopy. ASB width increased from 10 μm to 21 μm as the velocity increased. ASB evolution was accompanied by the evolution of dark deformation bands composed of α' martensite platelets which increased in density with increasing impact velocity. The corresponding Vickers microindentation hardness also increased from HV 619 to HV 632 in contrast to the surrounding matrix microindentation hardness of HV 555. These deformation bands were not necessarily precursors to ASB formation. The ASB average Vickers microindentation hardness was essentially constant at HV 645, a 16% increase over the matrix. This constant microindentation hardness was characterized by a consistent DRX grain structure which varied from equiaxed, defect-free grains (∼2 μm diameter) to heavily dislocated, equiaxed grains. Cracks nucleating and propagating within the ABSs were observed to increase from 8% to 87% of the ASB length with increasing impact velocity.

  20. Numerical study of the impact of inoculant and grain transport on macrosegregation and microstructure formation during solidification of an Al-22%Cu alloy

    International Nuclear Information System (INIS)

    Tveito, K O; M'Hamdi, M; Bedel, M; Zaloz'nik, M; Combeau, H; Kumar, A; Dutta, P

    2012-01-01

    We investigate the impact of the nucleation law for nucleation on Al-Ti-B inoculant particles, of the motion of inoculant particles and of the motion of grains on the predicted macrosegregation and microstructure in a grain-refined Al-22 wt.% Cu alloy casting. We conduct the study by numerical simulations of a casting experiment in a side-cooled 76×76×254 mm sand mould. Macrosegregation and microstructure formation are studied with a volume-averaged two-phase model accounting for macroscopic heat and solute transport, melt convection, and transport of inoculant particles and equiaxed grains. On the microscopic scale it accounts for nucleation on inoculant particles with a given size distribution (and corresponding activation undercooling distribution)and for the growth of globular solid grains. The growth kinetics is described by accounting for limited solute diffusion in both liquid and solid phases and for convective effects. We show that the consideration of a size distribution of the inoculants has a strong impact on the microstructure(final grain size) prediction. The transport of inoculants significantly increases the microstructure heterogeneities and the grain motion refines the microstructure and reduces the microstructure heterogeneities.

  1. Microstructure engineering of TiAl-based refractory intermetallics within power-down directional solidification process

    International Nuclear Information System (INIS)

    Kartavykh, A.V.; Tcherdyntsev, V.V.; Gorshenkov, M.V.; Kaloshkin, S.D.

    2014-01-01

    Highlights: ► VGF power-down technique is suitable for TiAl-based alloys solidification with tailored microstructure. ► Both columnar-dendrite and granular structures are created in Ti–46Al–8Nb ingots. ► Granular microstructure has been refined with TiB 2 addition to the melt. ► TiB 2 re-precipitate into (Ti,Nb)B particles, those acting as point seeds for fine equiaxed grains nucleation. -- Abstract: The work is aimed at the study of the formation and refinement of primary microstructure appearing in the refractory lightweight structural TiAl-based alloy of Ti–46Al–8Nb (at.%) nominal composition. For tailored microstructure development, the Directional Solidification (DS) of pre-synthesized alloy was performed in the vertical multizone resistive electro-furnace by power-down technique in pure argon environment. Both columnar-dendrite, and equiaxed-granular reproducible as-cast microstructures have been produced in DS ingots, basing on Columnar-to-Equiaxed Transition (CET) diagram and experimental exploration. Particular attention was paid further to equiaxed microstructure improvement by combination of modifying doping of alloy with boron grain refiner and DS processing. As a result the perfect inoculated microstructure of Ti–44Al–7Nb–2B (at.%) ingots was produced with 100 μm mean grain diameter, low scattering of dimensional grain characteristics and high tolerance to DS process parameters variation

  2. Effect of carbon content on formation of bimodal microstructure and mechanical properties of low-carbon steels subjected to heavy-reduction single-pass hot/warm deformation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hyung-Won, E-mail: wonipark@iis.u-tokyo.ac.jp [Graduate School of Engineering, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan); Yanagimoto, Jun [Institute of Industrial Science, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan)

    2014-06-01

    A compression test simulating heavy-reduction single-pass rolling was conducted to investigate the microstructural evolution based on the formation of a bimodal structure and the mechanical properties of 0.01% and 0.1% carbon steels and niobium steel. When thermomechanical processing was conducted near and above the critical transformation temperature (A{sub c3}), microstructures of all steels were significantly refined and consisted of equiaxed grains without elongated grains. Nevertheless, these microstructures showed weak or no formation of the bimodal structure or coarse grains with decreasing carbon content, while they showed bimodal structure formation when 0.2% carbon steel was used in our previous research. The average grain size of Nb steel was about 2 μm and its microstructure was uniformly refined. These may be attributed to a decrease in the number of nucleation sites with decreasing carbon content in low-carbon steels and the occurrence of nucleation at grain boundaries as well as in grain interiors in Nb steel during processing. Mechanical properties of all steels deformed above the critical transformation temperature exhibited high performance characteristics with superior strength and marked elongation. Their fractographs indicated ductile fracture, which was revealed by SEM observation after a tensile test.

  3. Real-time synchrotron x-ray observations of equiaxed solidification of aluminium alloys and implications for modelling

    Science.gov (United States)

    Prasad, A.; Liotti, E.; McDonald, S. D.; Nogita, K.; Yasuda, H.; Grant, P. S.; StJohn, D. H.

    2015-06-01

    Recently, in-situ observations were carried out by synchrotron X-ray radiography to observe the nucleation and growth in Al alloys during solidification. The nucleation and grain formation of a range of Al-Si and Al-Cu binary alloys were studied. When grain refiner was added to the alloys, the location of the nucleation events was readily observed. Once nucleation began it continued to occur in a wave of events with the movement of the temperature gradient across the field of view due to cooling. Other features observed were the settling of the primary phase grains in the Al-Si alloys and floating in the Al-Cu alloys, the effects of convection with marked fluctuation of the growth rate of the solid-liquid interface in the Al-Si alloys, and an absence of fragmentation. The microstructures are typical of those produced in the equiaxed zone of actual castings. These observations are compared with predictions arising from the Interdependence model. The results from this comparison have implications for further refinement of the model and simulation and modelling approaches in general. These implications will be discussed.

  4. Simulation of the as-cast structure of Al-4.0wt.%Cu ingots with a 5-phase mixed columnar-equiaxed solidification model

    International Nuclear Information System (INIS)

    Wu, M; Ahmadein, M; Kharicha, A; Ludwig, A; Li, J H; Schumacher, P

    2012-01-01

    Empirical knowledge about the formation of the as-cast structure, mostly obtained before 1980s, has revealed two critical issues: one is the origin of the equiaxed crystals; one is the competing growth of the columnar and equiaxed structures, and the columnar-to-equiaxed transition (CET). Unfortunately, the application of empirical knowledge to predict and control the as-cast structure was very limited, as the flow and crystal transport were not considered. Therefore, a 5-phase mixed columnar-equiaxed solidification model was recently proposed by the current authors based on modeling the multiphase transport phenomena. The motivation of the recent work is to determine and evaluate the necessary modeling parameters, and to validate the mixed columnar-equiaxed solidification model by comparison with laboratory castings. In this regard an experimental method was recommended for in-situ determination of the nucleation parameters. Additionally, some classical experiments of the Al-Cu ingots were conducted and the as-cast structural information including distinct columnar and equiaxed zones, macrosegregation, and grain size distribution were analysed. The final simulation results exhibited good agreement with experiments in the case of high pouring temperature, whereas disagreement in the case of low pouring temperature. The reasons for the disagreement are discussed.

  5. Simulation of the as-cast structure of Al-4.0wt.%Cu ingots with a 5-phase mixed columnar-equiaxed solidification model

    Science.gov (United States)

    Wu, M.; Ahmadein, M.; Kharicha, A.; Ludwig, A.; Li, J. H.; Schumacher, P.

    2012-07-01

    Empirical knowledge about the formation of the as-cast structure, mostly obtained before 1980s, has revealed two critical issues: one is the origin of the equiaxed crystals; one is the competing growth of the columnar and equiaxed structures, and the columnar-to-equiaxed transition (CET). Unfortunately, the application of empirical knowledge to predict and control the as-cast structure was very limited, as the flow and crystal transport were not considered. Therefore, a 5-phase mixed columnar-equiaxed solidification model was recently proposed by the current authors based on modeling the multiphase transport phenomena. The motivation of the recent work is to determine and evaluate the necessary modeling parameters, and to validate the mixed columnar-equiaxed solidification model by comparison with laboratory castings. In this regard an experimental method was recommended for in-situ determination of the nucleation parameters. Additionally, some classical experiments of the Al-Cu ingots were conducted and the as-cast structural information including distinct columnar and equiaxed zones, macrosegregation, and grain size distribution were analysed. The final simulation results exhibited good agreement with experiments in the case of high pouring temperature, whereas disagreement in the case of low pouring temperature. The reasons for the disagreement are discussed.

  6. Formation of Medium Carbon TRIP Steel Microstructure During Annealing in the Intercritical Temperature Range

    Directory of Open Access Journals (Sweden)

    Kokosza A.

    2014-10-01

    Full Text Available The paper presents the results of research conducted on austenite formation in the microstructure of 41MnSi6-5 TRIP steel during annealing in the intercritical temperature range. The influence of the annealing temperature on the volume fraction of retained austenite in the microstructure of the investigated steel after water quenching was also determined.

  7. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni99B1 melts solidified on an electrostatic levitator and an electromagnetic levitator

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2006-01-01

    Ni 99 B 1 alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random

  8. Numerical analysis of microstructure formation of magnetic particles and nonmagnetic particles in MR fluids

    International Nuclear Information System (INIS)

    Ido, Y; Yamaguchi, T; Inagaki, T

    2009-01-01

    Microstructure formation of magnetic particles and nonmagnetic particles in MR fluids is investigated using the particle method simulation. Nonmagnetic sphere particles are rearranged in the field direction due to the chain-like cluster formation of magnetic particles. In the contrast, the nonmagnetic spherocylinder particles are not sufficiently rearranged in the field direction by using the cluster formation of sphere magnetic particles.

  9. Correlating shaped charge performance with processing conditions and microstructure of an aluminum alloy 1100 liner enabled by a new method to arrest nascent jet formation

    Science.gov (United States)

    Scheid, James Eric

    Aluminum-lined shaped charges are used in special applications where jet and / or slug residue in the target is undesired. The three different microstructures of the aluminum liners studied herein resulted from three different manufacturing interpretations of the same design. One interpretation was completely machining the liners from best available annealed round stock. The second was to cold-forge the liners from annealed round-stock in an open-die forge to near-final dimensions, and then machine the liners to the final dimensions. The third variant in this study was to use the above forged liner, but with annealing after the machining. These three manufacturing choices resulted in significant variations in shaped charge performance. The goal of this research was to clarify the relationships between the liner metal microstructure and properties, and the corresponding shaped charge dynamic flow behavior. What began as an investigation into user-reported performance problems associated inherently with liner manufacturing processes and resultant microstructure, resolved into new understandings of the relationships between aluminum liner microstructure and shaped charge collapse kinetics. This understanding was achieved through an extensive literature review and the comprehensive characterization of the material properties of three variants of an 1100 aluminum shaped charge liner with a focus on collapse and nascent jet formation. The machined liner had a microstructure with large millimeter-sized grains and fine particles aligned in bands parallel to the charge axis. The forged liner microstructure consisted of very small one micrometer-sized (1 mum) subgrains and fine particles aligned largely in bands elongated parallel to the liner contour. The annealed liner was characterized by ten micrometer (10 mum) sized equiaxed grains with residual fine particles in the forged alignment. This characterization was enabled by the development, execution and validation of a

  10. Effect of impurities on microstructure and structural propertiesof the as-cast and treated Al-Zn alloys

    Directory of Open Access Journals (Sweden)

    Douniazed Lamrous

    2014-03-01

    Full Text Available The microstructure of two Al-Zn alloys (with 10 and 30 wt.%Zn content produced by melting in the high frequency induction furnace were investigated by means of scanning electron microscopy (SEM, energy dispersive X-ray (EDX spectroscopy, X-ray diffraction (XRD analysis and the microhardness tests. The results indicate that the presence of iron impurity causes the formation of eutectic (Al,Zn3Fe in both alloys. The presence of the silicon impurity results in the formation of the phase separation in the Al-10%Zn as-cast alloy. The columnar to equiaxed transition was produced only in the Al-30%Zn as-cast alloy. The Vickers microhardness is higher in the equiaxed zone than in the columnar to equiaxed transition (CET zone. The presence of iron causes intermetallic phase formation (Al, Fe, Si3,6Zn in the Al-30%Zn as-cast alloy enabling an increase in the lattice parameter. After a homogenization treatment, the microstructure of Al-Zn treated alloys consists only of α dendrites and stable eutectic phase.

  11. ON MODELLING OF MICROSTRUCTURE FORMATION, LOCAL MECHANICAL PROPERTIES AND STRESS – STRAIN DEVELOPMENT IN ALUMINIUM CASTINGS

    DEFF Research Database (Denmark)

    Svensson, Ingvar; Seifeddine, Salem; Kotas, Petr

    2009-01-01

    , related to mechanical properties as elastic modulus, yield stress, ultimate strength and elongation. In the present work, a test case of a complex casting in an aluminium alloy is considered including simulation of the entire casting process with focus on of microstructure formation, related to mechanical...

  12. Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology

    Science.gov (United States)

    Stefanescu, Doru M.; Curreri, Peter A.; Leon-Torres, Jose; Sen, Subhayu

    1996-01-01

    To understand macro segregation formation in Al-Cu alloys, experiments were run under terrestrial gravity (1g) and under low gravity during parabolic flights (10(exp -2) g). Alloys of two different compositions (2% and 5% Cu) were solidified at two different cooling rates. Systematic microscopic and SEM observations produced microstructural and segregation maps for all samples. These maps may be used as benchmark experiments for validation of microstructure evolution and segregation models. As expected, the macro segregation maps are very complex. When segregation was measured along the central axis of the sample, the highest macro segregation for samples solidified at 1g was obtained for the lowest cooling rate. This behavior is attributed to the longer time available for natural convection and shrinkage flow to affect solute redistribution. In samples solidified under low-g, the highest macro-segregation was obtained at the highest cooling rate. In general, low-gravity solidification resulted in less segregation. To explain the experimental findings, an analytical (Flemings-Nereo) and a numerical model were used. For the numerical model, the continuum formulation was employed to describe the macroscopic transports of mass, energy, and momentum, associated with the microscopic transport phenomena, for a two-phase system. The model proposed considers that liquid flow is driven by thermal and solutal buoyancy, and by solidification shrinkage. The Flemings-Nereo model explains well macro segregation in the initial stages of low-gravity segregation. The numerical model can describe the complex macro segregation pattern and the differences between low- and high-gravity solidification.

  13. Mechanisms of microstructure formation under the influence of ultrasonic vibrations

    Science.gov (United States)

    Rakita, Milan

    Positive effects of ultrasound on crystallization have been known for almost 90 years. Application of ultrasound has been very successful in many industries, most notably in chemistry, creating a new branch of science - sonochemistry. However, ultrasonication has not found wide commercial application in the solidification processing. The reason for that is the complexity of underlying phenomena and the lack of predicting models which correlate processing parameters with the properties of a product. The purpose of this study is to give some contribution toward better understanding of mechanisms that lead to changes in the solidifying microstructure. It has been found that, under experimental conditions used in this work, cavitation-induced nucleation is the major contributor to the grain refinement. Ultrasonication at minimal supercoolings is expected to give maximal grain refinement. Dendrite fragmentation has not shown to be a significant contributor to the grain refinement. Dendrite fragmentation is maximal if done by bubbles that come in contact with the solidifying phase, or that are created there. Alloys/solutions with long solidification interval, or wide mushy zone, are expected to exhibit more dendrite fragmentation. Bubbles are recognized as a crucial feature in ultrasonication. Their size distribution in the liquid phase prior to ultrasonication dictates the cavitation threshold and intensity of cavitation. For the first time, radiation pressure has been recognized as potentially significant factor in grain refinement. In the experimental setup used in this study, acoustic pressure at the main (driving) frequency is not substantial to cause significant fragmentation, and only dendrites close to the sonotrode were fragmented. However, application of ultrasound with frequencies that are several times higher than the current industrial practice could substantially increase dendrite fragmentation. Appearance of fractional harmonics has also been recognized

  14. Correlations between the post-HIP treatment, resulting microstructure and fatigue behaviour of prealloyed Ti6Al4V powder compacts

    International Nuclear Information System (INIS)

    Wirth, G.; Grundhoff, K.J.; Smarsly, W.

    1985-01-01

    Prealloyed Ti6Al4V powders, hot isostatically pressed in the (alpha + beta) temperature range, always possess a mixed microstructure of lenticular and equiaxed parts. Numerous treatments have been used to improve microstructural homogeneity, especially to achieve fine equiaxed grains well known to possess good HCF properties. In this contribution, four different conditions of HIP compacts from ultraclean PREP powder were investigated together with PSV powder compacted by combined die forging (CDF). The HIP compacts had pure equiaxed and lenticular, a mixture of both (as HIP) as well as a swaged + beta annealed microstructure. The best HCF fatigue strength was correlated to the last condition instead of the expected equiaxed microstructure. CDF resulted in a homogeneous equiaxed microstructure which thus could be achieved by a one-step compaction process directly from untreated powder. 12 references

  15. Formation of conical microstructures upon laser evaporation of solids

    Energy Technology Data Exchange (ETDEWEB)

    Dolgaev, S.I.; Lavrishev, S.V.; Lyalin, A.A.; Simakin, A.V.; Voronov, V.V.; Shafeev, G.A. [General Physics Inst., Russian Academy of Sciences, Moscow (Russian Federation)

    2001-08-01

    The formation and development of the large-scale periodic structures on a single crystal Si surface are studied upon its evaporation by pulsed radiation of a copper vapor laser (wavelength of 510.6 nm, pulse duration of 20 ns). The development of structures occurs at a high number of laser shots ({proportional_to}10{sup 4}) at laser fluence of 1-2 J/cm{sup 2} below optical breakdown in a wide pressure range of surrounding atmosphere from 1 to 10{sup 5} Pa. The structures are cones with angles of 25, which grow towards the laser beam and protrude above the initial surface for 20-30 {mu}m. It is suggested that the spatial period of the structures (10-20 {mu}m) is determined by the capillary waves period on the molten surface. The X-ray diffractometry reveals that the modified area of the Si substrate has a polycrystalline structure and consists of Si nanoparticles with a size of 40-70 nm, depending on the pressure of surrounding gas. Similar structures are also observed on Ge and Ti. (orig.)

  16. CAFE simulation of columnar-to-equiaxed transition in Al-7wt%Si alloys directionally solidified under microgravity

    Science.gov (United States)

    Liu, D. R.; Mangelinck-Noël, N.; Gandin, Ch-A.; Zimmermann, G.; Sturz, L.; Nguyen Thi, H.; Billia, B.

    2016-03-01

    A two-dimensional multi-scale cellular automaton - finite element (CAFE) model is used to simulate grain structure evolution and microsegregation formation during solidification of refined Al-7wt%Si alloys under microgravity. The CAFE simulations are first qualitatively compared with the benchmark experimental data under microgravity. Qualitative agreement is obtained for the position of columnar to equiaxed transition (CET) and the CET transition mode (sharp or progressive). Further comparisons of the distributions of grain elongation factor and equivalent diameter are conducted and reveal a fair quantitative agreement.

  17. CAFE simulation of columnar-to-equiaxed transition in Al-7wt%Si alloys directionally solidified under microgravity

    International Nuclear Information System (INIS)

    Liu, D R; Mangelinck-Noël, N; Thi, H Nguyen; Billia, B; Gandin, Ch-A; Zimmermann, G; Sturz, L

    2016-01-01

    A two-dimensional multi-scale cellular automaton - finite element (CAFE) model is used to simulate grain structure evolution and microsegregation formation during solidification of refined Al-7wt%Si alloys under microgravity. The CAFE simulations are first qualitatively compared with the benchmark experimental data under microgravity. Qualitative agreement is obtained for the position of columnar to equiaxed transition (CET) and the CET transition mode (sharp or progressive). Further comparisons of the distributions of grain elongation factor and equivalent diameter are conducted and reveal a fair quantitative agreement. (paper)

  18. Microstructural Evolutions During Reversion Annealing of Cold-Rolled AISI 316 Austenitic Stainless Steel

    Science.gov (United States)

    Naghizadeh, Meysam; Mirzadeh, Hamed

    2018-06-01

    Microstructural evolutions during reversion annealing of a plastically deformed AISI 316 stainless steel were investigated and three distinct stages were identified: the reversion of strain-induced martensite to austenite, the primary recrystallization of the retained austenite, and the grain growth process. It was found that the slow kinetics of recrystallization at lower annealing temperatures inhibit the formation of an equiaxed microstructure and might effectively impair the usefulness of this thermomechanical treatment for the objective of grain refinement. By comparing the behavior of AISI 316 and 304 alloys, it was found that the mentioned slow kinetics is related to the retardation effect of solute Mo in the former alloy. At high reversion annealing temperature, however, an equiaxed austenitic microstructure was achieved quickly in AISI 316 stainless steel due to the temperature dependency of retardation effect of molybdenum, which allowed the process of recrystallization to happen easily. Conclusively, this work can shed some light on the issues of this efficient grain refining approach for microstructural control of austenitic stainless steels.

  19. Numerical simulation of microstructure formation of suspended particles in magnetorheological fluids

    International Nuclear Information System (INIS)

    Ido, Y; Inagaki, T; Yamaguchi, T

    2010-01-01

    Microstructure formation of magnetic particles and nonmagnetic particles in magnetorheological (MR) fluids is investigated using the particle method simulation based on simplified Stokesian dynamics. Spherical nonmagnetic particles are rearranged in the field direction due to the formation of magnetic particles in chain-like clusters. Cluster formation of spherocylindrical magnetic particles forces spherical nonmagnetic particles to arrange in the direction of the field. In contrast, the spherocylindrical nonmagnetic particles, with an aspect ratio of two or three, are not sufficiently rearranged in the field direction by cluster formation of spherical magnetic particles. Even after cluster formation in the presence of a magnetic field, the uniformity of distribution of particles on the plane perpendicular to the field direction shows very little change. However, the deviation of uniformity in particle distribution is reduced when the volume fraction of magnetic particles is the same as that of nonmagnetic particles.

  20. Modeling of columnar and equiaxed solidification of binary mixtures

    International Nuclear Information System (INIS)

    Roux, P.

    2005-12-01

    This work deals with the modelling of dendritic solidification in binary mixtures. Large scale phenomena are represented by volume averaging of the local conservation equations. This method allows to rigorously derive the partial differential equations of averaged fields and the closure problems associated to the deviations. Such problems can be resolved numerically on periodic cells, representative of dendritic structures, in order to give a precise evaluation of macroscopic transfer coefficients (Drag coefficients, exchange coefficients, diffusion-dispersion tensors...). The method had already been applied for a model of columnar dendritic mushy zone and it is extended to the case of equiaxed dendritic solidification, where solid grains can move. The two-phase flow is modelled with an Eulerian-Eulerian approach and the novelty is to account for the dispersion of solid velocity through the kinetic agitation of the particles. A coupling of the two models is proposed thanks to an original adaptation of the columnar model, allowing for undercooling calculation: a solid-liquid interfacial area density is introduced and calculated. At last, direct numerical simulations of crystal growth are proposed with a diffuse interface method for a representation of local phenomena. (author)

  1. Retraction: Graphene-SnO2 nanocomposites decorated with quantum tunneling junctions: preparation strategies, microstructures and formation mechanism.

    Science.gov (United States)

    Simpson, Anna

    2017-09-20

    Retraction of 'Graphene-SnO 2 nanocomposites decorated with quantum tunneling junctions: preparation strategies, microstructures and formation mechanism' by Qingxiu Wang et al., Phys. Chem. Chem. Phys., 2014, 16, 19351-19357.

  2. Study on the microstructure of the different parts for new aluminum alloy forgings

    International Nuclear Information System (INIS)

    Gao Wei; Zheng Xiaojing; Wu Fu

    2014-01-01

    The mechanical properties of former aluminium alloy forgings cannot achieve technique demand. Because the component, dimension and preparation technology of new aluminum alloy have changed, the microstructure and mechanical properties of forgings are researched. It is concluded that the flowline of forgings has good continuity and uniformity, it does not have a prominent difference on microhardness of different parts. The results prove that the microstructure of forgings has good consistency. The matrix structure of forgings consists of fiber texture and equiaxed structure. The residual second phases, which are harmful to mechanical properties, are observed in the equiaxed structure. The center of equiaxed structure core zone, the edge of equiaxed structure transition zone and equiaxed structure edge zone should be focus on observing test, they are the sampling location of tensile property. (authors)

  3. A comparative EBSP study of microstructure and microtexture formation from undercooled Ni{sub 99}B{sub 1} melts solidified on an electrostatic levitator and an electromagnetic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)]. E-mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2006-08-15

    Ni{sub 99}B{sub 1} alloys were solidified by containerless processing at various melt undercoolings on an electrostatic levitator (ESL) and an electromagnetic levitator (EML). A scanning electron microscope in combination with an electron backscatter diffraction pattern mapping technique was employed to reveal microstructures and microtextures formed on these two facilities. The microstructure consists of well-developed primary dendrites with coarse secondary arms in the alloys solidified on the ESL at low and medium undercooling levels, whereas equiaxed grains are yielded in alloys solidified on the EML at almost the same undercoolings. Further analysis indicates that the melt flow induced by the electromagnetic field in the EML may play a significant role in promoting fragmentation of primary dendrites in the mushy zone and thus resulting in equiaxed grains. In contrast, the primary dendrites in the alloy processed on the ESL can fully develop in the absence of melt flow. The fluid flow in the sample on the EML can rotate, move, and displace surviving fragments, yielding a random distribution of grain orientation and thus leading to a random microtexture at low and medium undercoolings. At high undercoolings, refined equiaxed grains can be obtained on both the ESL and the EML and the influence of melt flow on refinement seems negligible due to the enhanced driving force in capillarity and solute effects. A great number of coherent annealing twins are formed, making the pole figures more complex and random.

  4. Modeling of columnar and equiaxed solidification of binary mixtures; Modelisation de la solidification colonnaire et equiaxe de melanges binaires

    Energy Technology Data Exchange (ETDEWEB)

    Roux, P

    2005-12-15

    This work deals with the modelling of dendritic solidification in binary mixtures. Large scale phenomena are represented by volume averaging of the local conservation equations. This method allows to rigorously derive the partial differential equations of averaged fields and the closure problems associated to the deviations. Such problems can be resolved numerically on periodic cells, representative of dendritic structures, in order to give a precise evaluation of macroscopic transfer coefficients (Drag coefficients, exchange coefficients, diffusion-dispersion tensors...). The method had already been applied for a model of columnar dendritic mushy zone and it is extended to the case of equiaxed dendritic solidification, where solid grains can move. The two-phase flow is modelled with an Eulerian-Eulerian approach and the novelty is to account for the dispersion of solid velocity through the kinetic agitation of the particles. A coupling of the two models is proposed thanks to an original adaptation of the columnar model, allowing for undercooling calculation: a solid-liquid interfacial area density is introduced and calculated. At last, direct numerical simulations of crystal growth are proposed with a diffuse interface method for a representation of local phenomena. (author)

  5. Analysis of Microstructure and Chip Formation When Machining Ti-6Al-4V

    Directory of Open Access Journals (Sweden)

    Islam Shyha

    2018-03-01

    Full Text Available Microstructure and chip formation were evaluated during the step shoulder down-milling of Ti-6Al-4V using a water-miscible vegetable oil-based cutting fluid. Experiments were conducted using the Cut-list fluid supply system previous developed by the authors and a conventional cutting fluid supply system. A thin plastically deformed layer below the machined surface was observed during the metallurgical investigation of the surfaces produced using both systems. Despite noticeable reductions in cutting fluid consumption achieved by Cut-list, no significant disparity was found in microstructural damage. The microstructure of the machined surfaces was strongly affected by cutting speed and fluid flow rate with a discontinuous serrated chip being the principal type. However, increases in cutting fluid flow rate associated with increased cutting speed significantly changed chip morphology where average distance between chip segments increased with cutting speed. Cut-list produced smaller saw-tooth height and larger segmented width, while the transition from aperiodic to periodic serrated chip formation was governed by cutting speed and feed rate. Chip segmentation frequency and shear angle were also sensitive to cutting speed.

  6. Ensemble averaged multi-phase Eulerian model for columnar/equiaxed solidification of a binary alloy: II. Simulation of the columnar-to-equiaxed transition (CET)

    International Nuclear Information System (INIS)

    Ciobanas, A I; Fautrelle, Y

    2007-01-01

    A new multi-phase Eulerian model for the columnar and equiaxed dendritic solidification has been developed. In this paper we first focus on the numerical simulation of quasi-steady solidification experiments in order to obtain corresponding CET maps. We have identified three main zones on the CET map: the pure columnar, the pure equiaxed zone and finally the mixed columnar+equiaxed zone. The mixed c/e zone was further quantified by means of a columnar fraction ε c which quantifies in a rigorous way the two coexisting structures. Since it intrinsically includes the solutal and the mechanical blocking effects, the new ensemble model unifies the semi-empirical Hunt's approach (pure mechanical blocking mechanism) and the Martorano et al approach (pure solutal blocking mechanism). Secondly the present model was used to simulate unidirectional solidification experiments. It was found that the columnar front evolved in a quasi-steady state until a time very close to the critical CET moment. It is also found that the equiaxed nucleation undercooling is close to the maximum columnar dendrite tip undercooling and that the CET is virtually independent of the equiaxed zone ahead of the columnar front. If the equiaxed zone is not taken into account it is observed that the columnar front velocity exhibits a sudden increase at the beginning of the solidification followed by a quasi-plateau corresponding to a quasi-state at the columnar tips and finally, above a critical time, an oscillatory evolution. The beginning of the oscillatory evolution of the columnar front was well correlated with the CET position measured in the experiments. We also find that this oscillatory evolution of the columnar front is very favourable for the fragmentation of the columnar dendrites and thus for the CET. In this respect, it seems that the unsteady regime of the columnar front with respect to the local cooling conditions represents the main cause for the CET phenomena, at least for the non

  7. Microstructure parameters evaluation of Botucatu formation sandstone by X-ray microtomography

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes, Jaquiel S.; Appoloni, Carlos R.; Marques, Leonardo C., E-mail: jaquielfernandes@yahoo.com.b, E-mail: appoloni@uel.b, E-mail: leocarma@yahoo.com.b [Universidade Estadual de Londrina (UEL), PR (Brazil). Dept. de Fisica. Lab. de Fisica Nuclear Aplicada; Fernandes, Celso P., E-mail: celso@lmpt.ufsc.b [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Mecanica. Lab. de Meios Porosos e Propriedades TermoFisicas (LMPT)

    2009-07-01

    Microstructural parameters evaluation of reservoir rocks are very important to petroleum industry. This work presents total porosity and pore size distribution measurement of a silicified sandstone sample from the Botucatu formation, collected at municipal district of Faxinal, Parana, Brazil. Porosity and pores size distribution were determined using X-Ray microtomography and imaging techniques. Acquired images had 2.9 mum spatial resolution. 800 2-D images where reconstructed for the microstructure analysis. The determined average porosity was 6.1 +- 2.1 %. 95 % of the porous phase refers to pores with radius ranging from 2.9 to 167.4 mum, presenting the larger frequency (6 %) at 5.9 mum radius. The 3-D volume of the sample was reconstructed and compared with the 3-D model obtained through the autocorrelation functions from the 2-D images analysis. (author)

  8. Microstructures and phase formation in rapidly solidified Sm-Fe alloys

    International Nuclear Information System (INIS)

    Shield, J.E.; Kappes, B.B.; Meacham, B.E.; Dennis, K.W.; Kramer, M.J.

    2003-01-01

    Sm-Fe-based alloys were produced by melt spinning with various melt spinning parameters and alloying additions. The structural and microstructural evolution varied and strongly depended on processing and alloy composition. The microstructural scale was found to vary from micron to nanometer scale depending on the solidification rate and alloying additions. Additions of Si, Ti, V, Zr and Nb with C were all found to refine the scale, and the degree of refinement was dependent on the atomic size of the alloying agent. The alloying was also found to affect the dynamical aspects of the melt spinning process, although in general the material is characterized by a poor melt stream and pool, which in part contributes to the microstructural variabilities. The alloying additions also suppressed the long-range ordering, leading to formation of the TbCu 7 -type structure. The ordering was recoverable upon heat treatment, although the presence of alloying agents suppressed the recovery process relative to the binary alloy. This was attributed to the presence of Ti (V, Nb, Zr) in solid solution, which limited the diffusion kinetics necessary for ordering. In the binary alloy, the ordering led to the development of antiphase domain structures, with the antiphase boundaries effectively pinning Bloch walls

  9. The formation mechanism of eutectic microstructures in NiAl-Cr composites.

    Science.gov (United States)

    Tang, Bin; Cogswell, Daniel A; Xu, Guanglong; Milenkovic, Srdjan; Cui, Yuwen

    2016-07-20

    NiAl-based eutectic alloys, consisting of an ordered bcc matrix (B2) and disordered bcc fibers (A2), have been a subject of intensive efforts aimed at tailoring the properties of many of the currently used nickel-based superalloys. A thermodynamic phase field model was developed on a thermodynamic foundation and fully integrated with a thermo-kinetic database of the Ni-Al-Cr ternary system to elucidate the resulting peculiar eutectic microstructure. Invoking a variation of the liquid/solid interfacial thickness with temperature, we simulated the characteristic sunflower-like eutectic microstructures in the NiAl-Cr composites, consistent with experimental observations. The mechanism that governs the formation of the peculiar eutectic morphology was envisioned from the modeled evolutions associated with six sequential steps. Our calculations show that the conditional spinodal decomposition occurring in sequence could further trim and revise the microstructure of the eutectics by generating fine-domain structures, thereby providing an additional method to explore the novel NiAl-based eutectic composites with tunable properties at elevated temperatures.

  10. Microstructure Formation in Strip-Cast RE-Fe-B Alloys for Magnets

    Science.gov (United States)

    Yamamoto, Kazuhiko; Matsuura, Masashi; Sugimoto, Satoshi

    2017-07-01

    During the manufacturing of sintered NdFeB magnets, it is well known that the microstructure of the starting alloy has a strong influence on the processing and the magnetic properties of the product. In this study, we clarify the microstructure formation in strip-cast rare earth (R)-Fe-B alloys used to produce magnets. The microstructure of the alloy surface in contact with the cooling roll and its cross-section were observed using laser microscopy, field emission electron microprobe analysis, and transmission electron microscopy. The orientations of crystal grains were determined by X-ray diffraction and electron backscatter diffraction analyses. Petal-shaped structures were found to cover the alloy surface in contact with the cooling roll, each consisting of a central nucleation region and radially grown Nd2Fe14B dendritic structures. The nucleation region, consisting of a "disc" and "predendrites", occurs in the super-cooled region of the contact area between the cooling roll and melt. In the disc region, spherical Nd2Fe14B particles in the thickness direction increase in volume. These discs and predendrites observed in the super-cooled area negatively influence the magnetic orientation and sinterability in the produced magnets. Therefore, it is important to avoid excessive super-cooling to obtain optimum magnetic properties.

  11. Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel

    Science.gov (United States)

    Huilgol, Prashant; Rajendra Udupa, K.; Udaya Bhat, K.

    2018-02-01

    Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions: an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al7Cr and Al3Fe dispersed in an Al matrix. Twinning was observed in both the Al7Cr and the Al3Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe2Al5, Al7Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed.

  12. Formation of carbon nano- and micro-structures on C+1 irradiated copper surfaces

    International Nuclear Information System (INIS)

    Ahmad, Shoaib

    2013-01-01

    A series of experiments has identified mechanisms of carbon nano- and micro-structure formation at room temperature, without catalyst and in the environment of immiscible metallic surroundings. The structures include threaded nano fibres, graphitic sheets and carbon onions. Copper as substrate was used due to its immiscibility with carbon. Energetic carbon ions (C + 1 ) of 0.2–2.0 MeV irradiated Cu targets. Cu substrates, apertures and 3 mm dia TEM Cu grids were implanted with the carbon. We observed wide range of μm-size structures formed on Cu grids and along the edges of the irradiated apertures. These are shown to be threaded nano fibers (TNF) of few μm thicknesses with lengths varying from 10 to 3000 μm. Secondary electron microscopy (SEM) identifies the μm-size structures while Confocal microscopy was used to learn about the mechanisms by which C + 1 irradiated Cu provides the growth environment. Huge carbon onions of diameters ranging from hundreds of nm to μm were observed in the as-grown and annealed samples. Transformations of the nanostructures were observed under prolonged electron irradiations of SEM and TEM. A mechanism for the formation of carbon nano- and micro-structures is proposed.

  13. Mechanisms of joint and microstructure formation in high power ultrasonic spot welding 6111 aluminium automotive sheet

    International Nuclear Information System (INIS)

    Bakavos, D.; Prangnell, P.B.

    2010-01-01

    Resistance spot welding (RSW) is difficult to apply to aluminium automotive alloys. High power ultrasonic spot welding (HP-USW) is a new alternative method which is extremely efficient, using ∼2% of the energy of RSW. However, to date there have been few studies of the mechanisms of bond formation and the material interactions that take place with this process. Here, we report on a detailed investigation where we have used X-ray tomography, high resolution SEM, and EBSD, and dissimilar alloy welds, to track the interface position and characterise the stages of weld formation, and microstructure evolution, as a function of welding energy. Under optimum conditions high quality welds are produced, showing few defects. Welding proceeds by the development and spread of microwelds, until extensive plastic deformation occurs within the weld zone, where the temperature reaches ∼380 deg. C. The origin of the weld interface 'flow features' characteristic of HP-USW are discussed.

  14. Microstructural control during direct laser deposition of a β-titanium alloy

    International Nuclear Information System (INIS)

    Qiu, Chunlei; Ravi, G.A.; Attallah, Moataz M.

    2015-01-01

    Graphical abstract: Microstructural development of Ti5553 during Direct Laser Deposition (DLD). - Highlights: • Good structural and geometrical integrity could be achieved by process design. • Build height increases with decreased scanning speed and increased powder flow rate. • Keeping Z increment close to actual layer thickness is crucial for consistent building. • The laser deposited Ti5553 are dominated by mixed columnar and equiaxed grains. • In situ dwelling and annealing promote α precipitation which improves microhardness. - Abstract: A concern associated with Direct Laser Deposition (DLD) is the difficulty in controlling microstructure due to rapid cooling rates after deposition, particularly in beta-Ti alloys. In these alloys, the beta-phase is likely to exist following DLD, instead of the desirable duplex alpha + beta microstructure that gives a good balance of properties. Thus, in this work, a parametric study was performed to assess the role of DLD parameters on porosity, build geometry, and microstructure in a beta-Ti alloy, Ti–5Al–5Mo–5V–3Cr (Ti5553). The builds were examined using optical microscopy, scanning electron microscopy, and X-ray diffraction. Microhardness measurements were performed to assess the degree of re-precipitation of alpha-phase following an in situ dwelling and laser annealing procedure. The study identified several processing conditions that enable deposition of samples with the desired geometry and low porosity level. The microstructure was dominated by beta-phase, except for the region near the substrate where a limited amount of alpha-precipitates was present due to reheating effect. Although the microstructure was a mixture of equiaxed and columnar beta-grains alongside infrequent fine alpha-precipitates, the builds showed fairly uniform microhardness in different regions. In situ dwelling and annealing did not cause an obvious change in porosity, but did promote the formation of alpha-precipitates

  15. Effect of heat treatment on microstructure, mechanical properties and erosion resistance of cast 23-8-N nitronic steel

    International Nuclear Information System (INIS)

    Kumar, Avnish; Sharma, Ashok; Goel, S.K.

    2015-01-01

    Effects of heat treatment on microstructure, mechanical properties and erosion behavior of cast 23-8-N nitronic steel were studied. A series of heat treatments were carried out in the temperature range of 1180–1240 °C to observe the effect on microstructure. Optimum heat treatment cycle was obtained at 1220 °C for holding time of 150 min, which leads to dissolution of carbides, formation of equiaxed grains and twins. Heat treatment has shown improvement in tensile strength, toughness, impact strength and work hardening capacity, however at the cost of marginal reduction in hardness and yield strength. This resulted in improvement of erosion resistance of cast 23-8-N nitronic steel. The microstructures, fractured surfaces and phases were studied by optical microscopy, field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) analysis respectively

  16. Microstructures imply cataclasis and authigenic mineral formation control geomechanical properties of New Zealand's Alpine Fault

    Science.gov (United States)

    Schuck, B.; Janssen, C.; Schleicher, A. M.; Toy, V. G.; Dresen, G.

    2018-05-01

    The Alpine Fault is capable of generating large (MW > 8) earthquakes and is the main geohazard on South Island, NZ, and late in its 250-291-year seismic cycle. To minimize its hazard potential, it is indispensable to identify and understand the processes influencing the geomechanical behavior and strength-evolution of the fault. High-resolution microstructural, mineralogical and geochemical analyses of the Alpine Fault's core demonstrate wall rock fragmentation, assisted by mineral dissolution, and cementation resulting in the formation of a fine-grained principal slip zone (PSZ). A complex network of anastomosing and mutually cross-cutting calcite veins implies that faulting occurred during episodes of dilation, slip and sealing. Fluid-assisted dilatancy leads to a significant volume increase accommodated by vein formation in the fault core. Undeformed euhedral chlorite crystals and calcite veins that have cut footwall gravels demonstrate that these processes occurred very close to the Earth's surface. Microstructural evidence indicates that cataclastic processes dominate the deformation and we suggest that powder lubrication and grain rolling, particularly influenced by abundant nanoparticles, play a key role in the fault core's velocity-weakening behavior rather than frictional sliding. This is further supported by the absence of smectite, which is reasonable given recently measured geothermal gradients of more than 120 °C km-1 and the impermeable nature of the PSZ, which both limit the growth of this phase and restrict its stability to shallow depths. Our observations demonstrate that high-temperature fluids can influence authigenic mineral formation and thus control the fault's geomechanical behavior and the cyclic evolution of its strength.

  17. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    Science.gov (United States)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  18. Compositional Approach to Designing Fcc High-Entropy Alloys that Have an Enlarged Equiaxed Zone

    Directory of Open Access Journals (Sweden)

    Minju Kang

    2018-01-01

    Full Text Available A compositional approach to designing alloys that have an enlarged equiaxed zone is suggested in this study. The partitioning of elements during the solidification of CoCrFeMnNi high-entropy alloy (HEA was confirmed through a directional solidification quenching experiment. Several HEAs were designed to maximize the effects of constitutional and thermal undercooling by considering factors including solute enrichment at the columnar front and the melting temperatures and thermal conductivities of the individual elements. The newly designed HEAs were shown to have successfully enlarged equiaxed zones, and improved anisotropic properties.

  19. Effects of low frequency electromagnetic field on the as-cast microstructures and mechanical properties of superhigh strength aluminum alloy

    International Nuclear Information System (INIS)

    Zuo Yubo; Cui Jianzhong; Dong Jie; Yu Fuxiao

    2005-01-01

    A new superhigh strength Al-Zn-Mg-Cu alloy was made by low frequency electromagnetic casting (LFEC) and conventional direct chill (DC) casting, respectively. The effects of low frequency electromagnetic field on the as-cast microstructures and mechanical properties were investigated. The results show that under the low frequency electromagnetic field (25 Hz, 32 mT), the microstructures of LFEC ingot from the border to the center on the cross section are all fine equiaxed or nearly equiaxed grains. The grains are much finer and more uniform than that of DC ingot. It was found that magnetic flux density plays an important role on the microstructure formation of LFEC ingots. With increasing the magnetic flux density, grains become finer and more uniform. In the range of experimental parameters, the optimum magnetic flux density for LFEC process is found to be 32 mT. The mechanical tests show that for this new superhigh strength Al-Zn-Mg-Cu alloy, the as-cast mechanical properties of LFEC ingot are much higher than that of DC ingot

  20. Influence of heat treated microstructures on the dynamic deformation characteristics of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Seo, Yong Seok; Lee, Yong Shin; Woo, Sung Choong; Kim, Tae Won

    2015-01-01

    We investigated the influence of heat treated microstructures, namely, equiaxed, bimodal and lamella types of Ti-6Al-4V alloy on the dynamic deformation characteristics. Four different heat treatment conditions were employed for the development of the microstructures. Static tensile and compressive deformation tests were preliminarily performed with hydraulic test equipment. Dynamic deformation tests at a high level of strain rate, 2700 s"-"1 ∼ 6400 s"-"1, together with high velocity impact tests were, respectively, conducted on the specimens through a compressive Split Hopkinson pressure bar (SHPB) and a high pressure gas gun system. The dependence of flow stress on the strain rate associated with the corresponding microstructure was examined. The microstructural factors on the dynamic fracture characteristics were analyzed by scanning electron microscopy. The static compressive tests showed that the flow stress was greatest in the lamella microstructure and decreased in the order of lamella, bimodal and equiaxed microstructures, whereas the ductility was largest in the bimodal microstructure and smallest in the lamellar microstructure. In dynamic compressive tests, a similar dependency of the flow stress on microstructures was observed: highest in the lamellar microstructure and lowest in the equiaxed microstructure. The ductility, such as strain at maximum stress or at failure, was highest in the equiaxed microstructure and lowest in the lamellar structure. In addition, the ductility for individual microstructure decreased as the strain rate increased. Every microstructure exhibited ductile fracture surfaces, and it seems that a large shear crack on the lateral surface in the specimen was the main factor inducing the final failure. The result of high velocity impact test exhibited that the resistance to fracture of equiaxed microstructure with superior dynamic toughness was much higher than that of lamella microstructure with inferior dynamic toughness. The

  1. Influence of heat treated microstructures on the dynamic deformation characteristics of Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Yong Seok; Lee, Yong Shin [Chungnam National University, Daejeon (Korea, Republic of); Woo, Sung Choong; Kim, Tae Won [Hanyang University, Seoul (Korea, Republic of)

    2015-11-15

    We investigated the influence of heat treated microstructures, namely, equiaxed, bimodal and lamella types of Ti-6Al-4V alloy on the dynamic deformation characteristics. Four different heat treatment conditions were employed for the development of the microstructures. Static tensile and compressive deformation tests were preliminarily performed with hydraulic test equipment. Dynamic deformation tests at a high level of strain rate, 2700 s{sup -1} ∼ 6400 s{sup -1}, together with high velocity impact tests were, respectively, conducted on the specimens through a compressive Split Hopkinson pressure bar (SHPB) and a high pressure gas gun system. The dependence of flow stress on the strain rate associated with the corresponding microstructure was examined. The microstructural factors on the dynamic fracture characteristics were analyzed by scanning electron microscopy. The static compressive tests showed that the flow stress was greatest in the lamella microstructure and decreased in the order of lamella, bimodal and equiaxed microstructures, whereas the ductility was largest in the bimodal microstructure and smallest in the lamellar microstructure. In dynamic compressive tests, a similar dependency of the flow stress on microstructures was observed: highest in the lamellar microstructure and lowest in the equiaxed microstructure. The ductility, such as strain at maximum stress or at failure, was highest in the equiaxed microstructure and lowest in the lamellar structure. In addition, the ductility for individual microstructure decreased as the strain rate increased. Every microstructure exhibited ductile fracture surfaces, and it seems that a large shear crack on the lateral surface in the specimen was the main factor inducing the final failure. The result of high velocity impact test exhibited that the resistance to fracture of equiaxed microstructure with superior dynamic toughness was much higher than that of lamella microstructure with inferior dynamic toughness

  2. Microstructures and formation mechanism of hypoeutectic white cast iron by isothermal electromagnetic rheocast process

    Directory of Open Access Journals (Sweden)

    Zhang Wanning

    2010-05-01

    Full Text Available An investigation was made on the evolution of microstructures of hypoeutectic white cast iron slurry containing 2.5wt.%C and 1.8wt.%Si produced by rheocasting in which the solidifying alloy was vigorously agitated by electromagnetic stirrer during isothermal cooling processes. The results indicated that under the proper agitating temperatures and speeds applied, the dendrite structures in white cast iron slurry were gradually evolved into spherical structures during a certain agitating time. It also revealed that the bent dendrites were formed by either convection force or by the growth of the dendrites themselves in the bending direction; then, as they were in solidifying, they were gradually being alternated into separated particles and into more spherical structures at the end of the isothermal cooling process. Especially, the dendrites were granulated as the bending process proceeding, which suggested that they were caused by unwanted elements such as sulfur and phosphor usually contained in engineering cast iron. Convective flow of the melt caused corrosion on the dendritic segments where they were weaker in strength and lower in melting temperature because of higher concentration of sulfur or phosphor. And the granulation process for such dendrites formed in the melt became possible under the condition. Certainly, dendrite fragments are another factors considerable to function for spherical particles formation. A new mechanism, regarding to the rheocast structure formation of white cast iron, was suggested based on the structural evolution observed in the study.

  3. Microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Rui [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); School of Materials Science and Engineering, Shandong University of Technology, Zibo 255049 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); Zhu, Xinde [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Ao, Qing [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China)

    2015-10-15

    In order to further reveal the microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel, the microstructure of this type steel was intensively studied with Scanning Auger Microprobe (SAM), etc. The results show that severe C–Mn segregation exists in the abnormal segregation band region at the center of hot rolled ferrite/pearlite steel, which results from the Mn segregation during solidification process of the continuous casting slab. The C–Mn segregation causes relative displacement of pearlite transformation curve and bainite transformation curve of C curve in the corresponding region, leading to bay-like shaped C curve. The bay-like shaped C curve creates conditions for the transformation from supercooling austenite to bainite at relatively lower cooling rate in this region. The Fe–Mn–C Atomic Segregation Zone (FASZ) caused by C–Mn segregation can powerfully retard the atomic motion, and increase the lattice reconstruction resistance of austenite transformation. These two factors provide thermodynamic and kinetic conditions for the bainite transformation, and result in the emergence of granular bainitic abnormal segregation band at the center of steel plate, which leads to lower plasticity and toughness of this region, and induces the layered fracture. - Highlights: • Scanning Auger Microprobe (SAM) is applied in the fracture analysis. • The abnormal segregation band region appears obvious C–Mn segregation. • The C–Mn segregation leads to bay-like shaped C curve. • The C–Mn segregation leads to Fe–Mn–C Atomic Segregation Zone.

  4. Influence of a magnetic field on microstructure formation in L1{sub 0}-type ferromagnetic intermetallics

    Energy Technology Data Exchange (ETDEWEB)

    Farjami, Sahar; Fukuda, Takashi; Kakeshita, Tomoyuki [Department of Materials Science and Engineering, Graduate School of Engineering, Osaka University, 2-1, Yamadaoka, Suita, Osaka 565-0871 (Japan)], E-mail: farjami@mat.eng.osaka-u.ac.jp

    2009-05-01

    The influence of a magnetic field on microstructure formation through a disorder-order transformation has been investigated in Co-Pt and Fe-Pd alloys. Single crystals of disordered Co-50Pt(at%) and Fe-55Pd(at%) were subjected to an ordering heat-treatment under a magnetic field. When the ordering heat-treatment is performed without applying a magnetic field, three equivalent variants are formed. On the other hand, when the ordering heat-treatment is performed under a magnetic field of 0.5 T (in CoPt) - 4 T (in Fe-55Pd) and higher as applied along the [001] direction of the disordered phase, a single variant with an easy axis along the field direction is obtained. The induced anisotropy energy of the ordered phase under a magnetic field of 1 T was 4.1 kJ|m{sup -3} at 773 K for CoPt and 45.3 kJ|m{sup -3} at 673 K for Fe-55Pd.

  5. Analysis of microstructure-dependent shock dissipation and hot-spot formation in granular metalized explosive

    Science.gov (United States)

    Chakravarthy, Sunada; Gonthier, Keith A.

    2016-07-01

    Variations in the microstructure of granular explosives (i.e., particle packing density, size, shape, and composition) can affect their shock sensitivity by altering thermomechanical fields at the particle-scale during pore collapse within shocks. If the deformation rate is fast, hot-spots can form, ignite, and interact, resulting in burn at the macro-scale. In this study, a two-dimensional finite and discrete element technique is used to simulate and examine shock-induced dissipation and hot-spot formation within low density explosives (68%-84% theoretical maximum density (TMD)) consisting of large ensembles of HMX (C4H8N8O8) and aluminum (Al) particles (size ˜ 60 -360 μm). Emphasis is placed on identifying how the inclusion of Al influences effective shock dissipation and hot-spot fields relative to equivalent ensembles of neat/pure HMX for shocks that are sufficiently strong to eliminate porosity. Spatially distributed hot-spot fields are characterized by their number density and area fraction enabling their dynamics to be described in terms of nucleation, growth, and agglomeration-dominated phases with increasing shock strength. For fixed shock particle speed, predictions indicate that decreasing packing density enhances shock dissipation and hot-spot formation, and that the inclusion of Al increases dissipation relative to neat HMX by pressure enhanced compaction resulting in fewer but larger HMX hot-spots. Ensembles having bimodal particle sizes are shown to significantly affect hot-spot dynamics by altering the spatial distribution of hot-spots behind shocks.

  6. Columnar to equiaxed transition in a refined Al-Cu alloy under diffusive and convective transport conditions

    Energy Technology Data Exchange (ETDEWEB)

    Dupouy, M.D.; Camel, D.; Mazille, J.E. [CEA Centre d' Etudes et de Recherches sur les Materiaux, 38 - Grenoble (France); Hugon, I. [Lab. de Metallographie, DCC/DTE/SIM, CEA Valrho (France)

    2000-07-01

    The columnar-equiaxed transition under diffusive transport conditions was studied in microgravity (EUROMIR95 and spacelab-LMS96) by solidifying four Al-4wt%Cu alloys refined at different levels, with a constant cooling rate (1 K/min), both under nearly isothermal conditions and under a decreasing temperature gradient. Isothermal samples showed a homogeneous equiaxed structure with no fading of the refiner efficiency. Gradient samples revealed a continuous transition consisting of an orientation of the microsegregation parallel to the solidification direction, without any grain selection effect. For comparison, ground samples evidence the influence of the motion of both refiner particles and growing equiaxed grains. (orig.)

  7. The Effect of Water Mist Cooling of Casting Die on the Solidification, Microstructure and Properties of AlSi20 Alloy

    Directory of Open Access Journals (Sweden)

    Władysiak R.

    2017-03-01

    Full Text Available Unmodified AlSi20 alloy were casted at the research station, allowing for sequential multipoint cooling using a dedicated computer- controlled program. This method allows for the formation of the microstructure of hypereutectic AlSi20 alloy and also increases hardness. Primary silicon dendrites were found in the microstructure of cooled samples. Based on these dendrites, the formation of primary silicon particles is explained. Cooling of casting die with a water mist stream causes changes in solidification, which leads to expansion of the boundary layer with columnar crystals and shrinkage of the core zone with equiaxed crystals. It also causes more regular hardness distribution around pre-eutectic Si crystals, which can lead to tensile strength and machinability improvement.

  8. The influence of microstructure on blistering and bubble formation by He ion irradiation in Al alloys

    International Nuclear Information System (INIS)

    Soria, S.R.; Tolley, A.; Sánchez, E.A.

    2015-01-01

    The influence of microstructure and composition on the effects of ion irradiation in Al alloys was studied combining Atomic Force Microscopy, Scanning Electron Microscopy and Transmission Electron Microscopy. For this purpose, irradiation experiments with 20 keV He + ions at room temperature were carried out in Al, an Al–4Cu (wt%) supersaturated solid solution, and an Al-5.6Cu-0.5Si-0.5Ge (wt.%) alloy with a very high density of precipitates, and the results were compared. In Al and Al–4Cu, He bubbles were found with an average size in between 1 nm and 2 nm that was independent of fluence. The critical fluence for bubble formation was higher in Al–4Cu than in Al. He bubbles were also observed below the critical fluence after post irradiation annealing in Al–4Cu. The incoherent interfaces between the equilibrium θ phase and the Al matrix were found to be favorable sites for the formation of He bubbles. Instead, no bubbles were observed in the precipitate rich Al-5.6Cu-0.5Si-0.5Ge alloy. In all alloys, blistering was observed, leading to surface erosion by exfoliation. The blistering effects were more severe in the Al-5.6Cu-0.5Si-0.5Ge alloy, and they were enhanced by increasing the fluence rate. - Highlights: • In Al and Al–4Cu, He bubbles were formed, but no bubbles were observed in Al-5.6Cu-0.5Si-0.5Ge. • Bubble formation was enhanced at incoherent matrix/precipitate interfaces in Al–4Cu. • The bubble size was insensitive to displacement rate in pure Al. • In Al and Al-5.6Cu-0.5Si-0.5Ge blistering was observed, which was more severe in the alloy. • Blistering effects were enhanced by increasing the displacement rate in Al and Al–4Cu.

  9. Ultrafine grain formation in Mg–Zn alloy by in situ precipitation during high-pressure torsion

    International Nuclear Information System (INIS)

    Meng, Fanqiang; Rosalie, Julian M.; Singh, Alok; Somekawa, Hidetoshi; Tsuchiya, Koichi

    2014-01-01

    A ultrafine-grained structure was produced in a Mg–3.4Zn (at.%) alloy subjected to high-pressure torsion (HPT) at ambient temperature. Hardness and X-ray diffraction measurements indicated the microstructure reached a steady state after three revolutions. Transmission electron microscopy observations showed equiaxed, dynamically recrystallized grains with an average diameter of 140 nm after 20 revolutions, substantially less than the steady-state grain size in pure Mg deformed by HPT. This is attributed to the formation of precipitates during processing, which impedes the growth of recrystallized grains

  10. Liquid demixing and microstructure formation in ternary Al-Sn-Cu alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mirkovic, D.; Groebner, J. [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Strasse 42, D-38678 Clausthal-Zellerfeld (Germany); Schmid-Fetzer, R. [Clausthal University of Technology, Institute of Metallurgy, Robert-Koch-Strasse 42, D-38678 Clausthal-Zellerfeld (Germany)], E-mail: schmid-fetzer@tu-clausthal.de

    2008-07-25

    The complex features of the Al-Sn-Cu phase diagram, dominated by ternary liquid demixing, are revealed by a combination of thermodynamic modeling and experimental studies. Nine ternary alloys were selected to cover all essential features involving the liquidus surface and the invariant solidification reactions. These were analyzed by differential thermal analysis as well as microstructural and local chemical analysis of solidified microstructures. Three different monotectic invariant reactions occur in this system. Small changes in alloy composition may produce distinctly different microstructures with primary crystallization and secondary demixing or vice versa.

  11. Formation mechanisms of periodic longitudinal microstructure and texture patterns in friction stir welded magnesium AZ80

    Energy Technology Data Exchange (ETDEWEB)

    Hiscocks, J., E-mail: j.hiscocks@queensu.ca [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, Ontario (Canada); Diak, B.J. [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, Ontario (Canada); Gerlich, A.P. [Department of Mechanical and Mechatronics Engineering, Waterloo University, Waterloo, Ontario (Canada); Daymond, M.R. [Department of Mechanical and Materials Engineering, Queen' s University, Kingston, Ontario (Canada)

    2016-12-15

    Many studies of friction stir welding have shown that periodicity of metal flow around the tool pin may result in the formation of periodic differences in microstructure and texture in the weld nugget area correlated with the weld pitch. The current work investigates the periodicity of magnesium weld microtexture in the nugget region and its association with material flow using optical and electron microscopy. Two welds created in AZ80 at different processing conditions are presented in detail, one illustrating periodic longitudinal texture change, and one showing for the first time that periodic variations in texture, grain size, or composition are not defining features of periodic nugget flow. While nugget texture is dominated by shear deformation, it was found here to be affected to a lesser degree by compaction of material behind the welding tool, which led to reduction in intensity of the shear texture fiber. The decreased tendency for magnesium based alloys to form periodic patterns as compared to aluminum based alloys is explained with reference to the shear textures. - Highlights: •It is shown here that periodic material flow in the nugget does not necessitate longitudinal texture patterns. •Longitudinal texture patterns are shown to be present or absent in Mg AZ80 based on processing conditions. •Texture in the nugget is mainly dictated by shear deformation, but has measurable effects from other deformation modes. •Explanation of why longitudinal texture change is frequently reported in aluminum but not magnesium alloys is provided. •A new vector visualization of material flow based on EBSD data analysis is shown.

  12. Multilevel modeling of micromechanics and phase formation for microstructural evolution of magnetic zones

    International Nuclear Information System (INIS)

    Suwa, Yoshihiro; Aizawa, Tatsuhiko; Takaya, Shigeru; Nagae, Yuji; Aoto, Kazumi

    2005-03-01

    The present research aims at a proposal of theoretical treatise to describe the local phase transformation from austenite to ferrite in the stainless steels under hot cyclic fatigue conditions. In experiments, this local phase transformation is detected as a magnetized region in the non-magnetic matrix after low-cycle fatigue test at the elevated temperature. The theoretical frame proposed here is composed of two methodologies. In the first approach, microstructure evolution with γ → α transformation is described by the phase field method. In the second approach, micromechanical method on the basis of the unit cell modeling is proposed to develop a new micromechanical analysis. The details of two approached are summarized in the following. (1) Phase formation simulation by the phase field method. Most of reports have started that γ-α phase transformation as a creep damage is induced by dechromization, which comes from carbide precipitation around grain boundaries. A new theoretical treatise is proposed for simulating this γ → α transformation in Fe-Cr-Ni system. Stabilities of both phases are investigated for various chemical compositions. Furthermore, in order to investigate dechromization phenomena in Fe-Cr-Ni-C system, a new theoretical frame is also proposed to handle an interstitial element in phase field method. (2) Low cycle fatigue elasto-plastic analysis by the unit-cell modeling. In experiments, the magnetized zones are generated to distribute at the vicinity of the hard, delta-phase inclusion in the austenitic matrix. The cumulative plastic region advances in the surroundings of this hard inclusion with increasing the number of cycles in the controlled strain range. This predicted profile of cumulative plastic regions corresponds to the experimentally measured, magnetized zones. In addition, the effect of geometric configuration of this inclusion on the plastic region evolution has close relationship of creep damage advancement in experiments

  13. Microstructure of HIPed and SPSed 9Cr-ODS steel and its effect on helium bubble formation

    International Nuclear Information System (INIS)

    Lu, Chenyang; Lu, Zheng; Xie, Rui; Liu, Chunming; Wang, Lumin

    2016-01-01

    Two 9Cr-ODS steels with the same nominal composition were consolidated by hot isostatic pressing (HIP, named COS-1) and spark plasma sintering (SPS, named COS-2). Helium ions were implanted into COS-1, COS-2 and non-ODS Eurofer 97 steels up at 673 K. Microstructures before and after helium ion implantations were carefully characterized. The results show a bimodal grain size distribution in COS-2 and a more uniform grain size distribution in COS-1. Nanoscale clusters of GP-zone type Y–Ti–O and Y_2Ti_2O_7 pyrochlore as well as large spinel Mn(Ti)Cr_2O_4 particles are all observed in the two ODS steels. The Y–Ti-enriched nano-oxides in COS-1 exhibit higher number density and smaller size than in COS-2. The Y–Ti-enriched nano-oxides in fine grains of COS-2 show higher number density and smaller size than that in coarse grains of COS-2. Nano-oxides effectively trap helium atoms and lead to the formation of high density and ultra-fine helium bubbles. - Highlights: • The microstructure changes of two ODS steels before and after helium ion implantation have been elucidated. • The mechanism of the microstructures of ODS steels under varied thermal mechanical processing paths have been explored. • The dependence of the size, density and distribution of helium bubbles on the specific microstructure features are explored.

  14. Room and high temperature deformation behaviour of a forged Fe–15Al–5Nb alloy with a reinforcing dispersion of equiaxed Laves phase particles

    International Nuclear Information System (INIS)

    Morris, D.G.; Muñoz-Morris, M.A.

    2012-01-01

    Highlights: ► Forged Fe–15%Al–5%Nb has a composite structure of soft matrix with equiaxed Laves phase particles. ► The material shows good strength with excellent ductility at room temperature. ► Good creep strength is maintained to 700 °C. ► The coarse composite microstructure ensures good long term stability at high temperatures. ► High temperature strength depends on load sharing between phases and microstructural refinement. - Abstract: The cast-in network of continuous Laves phase in a Fe–15%Al–5%Nb alloy has been converted to a dispersion of coarse Laves phase particles by high temperature forging, and the room temperature and high temperature deformation behaviour examined. The material shows good room temperature tensile ductility and good creep strength at temperatures up to 700 °C. The good high temperature strength is explained by the refinement of substructure by the dispersion of Laves phase particles and load and strain partitioning between the stiff and hard phase and the softer matrix. The relatively coarse microstructure is expected to be highly stable against coarsening at high temperatures, which should allow retention of creep properties even for long exposure times.

  15. Formation of array microstructures on silicon by multibeam interfered femtosecond laser pulses

    International Nuclear Information System (INIS)

    Zhao Quanzhong; Qiu Jianrong; Zhao Chongjun; Jiang Xiongwei; Zhu Congshan

    2005-01-01

    We report on an optical interference method to fabricate array microstructures on the surface of silicon wafers by means of five-beam interference of femtosecond laser pulses. Optical microscope and scanning electron microscope observations revealed microstructures with micrometer-order were fabricated. The diffraction characteristics of the fabricated structures were evaluated. The present technique allows one-step realization of functional optoelectronic devices on silicon surface

  16. Nanostructured pure copper fabricated by simple shear extrusion (SSE): A correlation between microstructure and tensile properties

    Energy Technology Data Exchange (ETDEWEB)

    Bagherpour, E., E-mail: e.bagherpour@semnan.ac.ir [Faculty of Metallurgical and Materials Engineering, Semnan University, Semnan (Iran, Islamic Republic of); Department of Mechanical Engineering, Doshisha University, Kyotanabe, Kyoto 610-0394 (Japan); Qods, F., E-mail: qods@semnan.ac.ir [Faculty of Metallurgical and Materials Engineering, Semnan University, Semnan (Iran, Islamic Republic of); Ebrahimi, R., E-mail: ebrahimy@shirazu.ac.ir [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Miyamoto, H., E-mail: hmiyamot@mail.doshisha.ac.jp [Department of Mechanical Engineering, Doshisha University, Kyotanabe, Kyoto 610-0394 (Japan)

    2017-01-02

    In the present paper the variation of microstructural parameters and tensile properties of ultrafine-grained copper processed by simple shear extrusion (SSE) via namely route C in 1, 2, 4, 6, 8 and 12 passes is described. TEM analysis showed that the microstructure evolves from lamellar boundaries and elongated cells towards a more equiaxed homogeneous microstructure. After 12 passes, the grain fragmentation occurred in all the directions without any significant elongation in the grains. The minimum cell size is achieved after eight passes. Evaluation of dislocation density using scanning transmission electron microscopy observations shows a gradual increase of dislocation from one to eight passes following a reduction afterward. Yield stress and ultimate tensile stress reach a maximum after eight passes. The uniform elongation attains its minimum after eight passes. Reduction in dislocation density, grain growth, formation of Moiré fringes and twinning after twelve passes of SSE are some of the evidences for the softening. The critical grain size for the formation of nano twins (the onset of grain growth) is predicted. Prosperous prediction of yield stress using a strength–structure relationship helps in the understanding of the effect of dislocation density and microstructural observations.

  17. Effect of SrO on the electrical barrier formation and microstructure of TiO{sub 2} varistors

    Energy Technology Data Exchange (ETDEWEB)

    Delbrücke, Tiago, E-mail: tiagodt@gmail.com [Laboratory of Biomaterials & Advanced Ceramics, Engineering Materials Department, Federal University of Rio Grande do Sul, 91501-970, Porto Alegre, RS (Brazil); Pianaro, Sidnei A. [Interdisciplinary Laboratory of Ceramic Materials/LIMAC, Department of Materials Engineering, State University of Ponta Grossa, 84031-510, Ponta Grossa, PR (Brazil); Schmidt, Igor [Laboratory of Biomaterials & Advanced Ceramics, Engineering Materials Department, Federal University of Rio Grande do Sul, 91501-970, Porto Alegre, RS (Brazil); Cava, Sergio [Advanced Crystal Growth and Photonics, Technology Development Center, Federal University of Pelotas, 96010-900, Pelotas, RS (Brazil); Jurado, Jose R.; Sousa, Vânia C. [Laboratory of Biomaterials & Advanced Ceramics, Engineering Materials Department, Federal University of Rio Grande do Sul, 91501-970, Porto Alegre, RS (Brazil)

    2016-12-01

    TiO{sub 2}-based varistor materials with SrO dopants were prepared by the mechanical mixed oxides synthesis technique using conventional sintering at 1400 °C. I−V and microstructural characterization were performed. The composition range of 0.50–2.00 mol % SrO was studied and compared to pure TiO{sub 2}. Experimental evidence shows that small amounts of SrO improve the nonlinear properties of the samples significantly. Optimal varistor characteristics α = 5.50 and E{sub b} = 345 V/cm, were obtained with 1.00 mol % SrO-doped TiO{sub 2}. SrO in larger amounts causes the formation of precipitates of the SrTiO{sub 3} layer on the microstructure, being deleterious to the electrical properties. Therefore, dopants such as SrO or TiO{sub 2} play a special role in the morphology of the grain boundary and nonlinear response of these materials. An atomic defect model based on the double barrier Schottky type can be adopted to explain the formation of electrical barriers in TiO{sub 2} grain boundaries. - Highlights: • Training an effective potential barrier in the grain boundary, measured by electrical measurements on AC and DC. • Microstructure versus electrical properties. • Good properties getting varistor using a single dopant, forming a varistor binary system based on TiO{sub 2}.

  18. Effects of interface formation kinetics on the microstructural properties of wear-resistant metal-matrix composites

    International Nuclear Information System (INIS)

    Ilo, S.; Just, Ch.; Badisch, E.; Wosik, J.; Danninger, H.

    2010-01-01

    Research highlights: The dissolution reaction kinetics and the formation of intermediate layers of tungsten carbides in Ni-(Cr)-B-Si matrices were studied in liquid-phase sintering with well-defined temperature/time relationship. → The internal intermediate layer formation, close to the original primary tungsten carbide showed diffusion-controlled kinetic (∼t 0.5 ), whereas the outside layer thickness formation, proportional to the processing time (∼t), was formed by the subsequent eutectic reaction of the Ni-(Cr)-B-Si matrix with the WC/W 2 C component. → Cr-addition in the matrix highly influences the inner layer thickness caused probably by increasing the C-diffusion rate, whereas the outer layer thickness was not dependent on the initial Cr-content in the matrix. Generally, the Cr-addition in the Ni-based matrix increased the hardness and elastic modulus of the intermediate phases along the carbide/matrix interface. → The different microstructure gradients are depended mainly on the interface growth kinetics. → The intermediate layers are hard phases (carbides, borides or carbo-borides). → The hardness of the carbide/matrix interface area is significantly lower as the hardness of the original primary tungsten carbides. - Abstract: Hard-particle metal-matrix composites (MMC) are generally used to increase the lifetime of machinery equipment exposed to severe wear conditions. Depending on the manufacturing technology, dissolution reactions of hard phases undergo different temperature/time profiles during processing affecting the microstructure and mechanical properties of the MMCs. Therefore, quantification of the carbide dissolution effects on the microstructure and micro-mechanical properties is the key to success in the development and optimisation of MMCs. Dissolution kinetics of WC/W 2 C in Ni-based matrices were determined in the liquid-sintering with a well-defined temperature/time profile. Microscopic evaluation of the samples showed two

  19. Effect of Nb element content in U-Zr-Nb alloy on hardness, microstructure and phase formation

    International Nuclear Information System (INIS)

    Masrukan; M Husna Al Hasa; Jan Setiawan; Slamet Pribadi

    2015-01-01

    Experiments to determine the effect of Nb element in the U-Zr alloys on hardness, microstructure and phase formation has been done. The addition of Nb element would effect the hardness, microstructure and phase which formed. The U-Zr-Nb alloy was made with the variation of Nb 2%, 5% and 8% by melting in an electric arc melting furnace that equipped with water cooling and the argon atmosphere. The U-Zr-Nb alloy to be cut divided to some testing, such as hardness test, microstructure, and phase analysis. Hardness testing was done by Vickers hardness testing equipment, microstructure by an optical microscope, and diffraction pattern by XRD and phase analysis was done by GSAS. Hardness testing results showed that the addition of 2% to 5% Nb element in U-Zr alloys will increased in hardness, but the addition of Nb element over 5% the hardness was decreased. Observations the microstructure showed that the addition of 2% to 5% Nb element, grains were formed from fine into coarse. Phase analysis for diffraction pattern showed that the phase changed from αU and γU (Zr,Nb)at 2% Nb to be αU, γU (Zr,Nb) and δ1 (UZr_2) phase at 5% and 8% Nb. Phase changes was followed by changes in its compositions. The composition of αU at 2% Nb was 40% increased to 81% at 5% Nb and decreased to 3.9% at 8% Nb. The composition of γU decreased from 59,86% to 14,91% with increased Nb from 2% to 5% and further increased to 52,74% at 8% Nb. (author)

  20. Equiaxed and columnar dendrite growth simulation in Al-7Si- Mg ternary alloys using cellular automaton method

    International Nuclear Information System (INIS)

    Chen, Rui; Xu, Qingyan; Liu, Baicheng

    2015-01-01

    In this paper, a modified cellular automaton (MCA) model allowing for the prediction of dendrite growth of Al-Si-Mg ternary alloys in two and three dimensions is presented. The growth kinetic of S/L interface is calculated based on the solute equilibrium approach. In order to describe the dendrite growth with arbitrarily crystallographic orientations, this model introduces a modified decentered octahedron algorithm for neighborhood tracking to eliminate the effect of mesh dependency on dendrite growth. The thermody namic and kinetic data needed for dendrite growth is obtained through coupling with Pandat software package in combination with thermodynamic/kinetic/equilibrium phase diagram calculation databases. The effect of interactions between various alloying elements on solute diffusion coefficient is considered in the model. This model has first been used to simulate Al-7Si (weight percent) binary dendrite growth followed by a validation using theoretical predictions. For ternary alloy, Al-7Si-0.5Mg dendrite simulation has been carried out and the effects of solute interactions on diffusion matrix as well as the differences of Si and Mg in solute distribution have been analyzed. For actual application, this model has been applied to simulate the equiaxed dendrite growth with various crystallographic orientations of Al-7Si-0.36Mg ternary alloy, and the predicted secondary dendrite arm spacing (SDAS) shows a reasonable agreement with the experimental ones. Furthermore, the columnar dendrite growth in directional solidification has also been simulated and the predicted primary dendrite arm spacing (PDAS) is in good agreement with experiments. The simulated results effectively demonstrate the abilities of the model in prediction of dendritic microstructure of Al-Si-Mg ternary alloy. (paper)

  1. Equiaxed and columnar dendrite growth simulation in Al-7Si- Mg ternary alloys using cellular automaton method

    Science.gov (United States)

    Chen, Rui; Xu, Qingyan; Liu, Baicheng

    2015-06-01

    In this paper, a modified cellular automaton (MCA) model allowing for the prediction of dendrite growth of Al-Si-Mg ternary alloys in two and three dimensions is presented. The growth kinetic of S/L interface is calculated based on the solute equilibrium approach. In order to describe the dendrite growth with arbitrarily crystallographic orientations, this model introduces a modified decentered octahedron algorithm for neighborhood tracking to eliminate the effect of mesh dependency on dendrite growth. The thermody namic and kinetic data needed for dendrite growth is obtained through coupling with Pandat software package in combination with thermodynamic/kinetic/equilibrium phase diagram calculation databases. The effect of interactions between various alloying elements on solute diffusion coefficient is considered in the model. This model has first been used to simulate Al-7Si (weight percent) binary dendrite growth followed by a validation using theoretical predictions. For ternary alloy, Al-7Si-0.5Mg dendrite simulation has been carried out and the effects of solute interactions on diffusion matrix as well as the differences of Si and Mg in solute distribution have been analyzed. For actual application, this model has been applied to simulate the equiaxed dendrite growth with various crystallographic orientations of Al-7Si-0.36Mg ternary alloy, and the predicted secondary dendrite arm spacing (SDAS) shows a reasonable agreement with the experimental ones. Furthermore, the columnar dendrite growth in directional solidification has also been simulated and the predicted primary dendrite arm spacing (PDAS) is in good agreement with experiments. The simulated results effectively demonstrate the abilities of the model in prediction of dendritic microstructure of Al-Si-Mg ternary alloy.

  2. Effects of pressing temperature and initial microstructure on the equal channel angular pressing of Ti-6Al-4V alloy

    International Nuclear Information System (INIS)

    Ko, Y.G.; Lee, Y.H.; Jung, W.S.; Shin, D.H.; Lee, C.S.

    2003-01-01

    The effects of pressing temperature and initial microstructure on the equal channel angular (ECA) pressing of Ti-6Al-4V alloy were investigated in this study. The ECA pressing was carried out isothermally with route C at 500 C, 600 C and 700 C for two typical microstructures, i.e., the Widmanstaetten microstructure and the equiaxed microstructure. The results showed that ECA pressing at 600 C and 700 C was successful without producing any noticeable segment at the specimen surfaces, while a large amount of surface segments were produced at 500 C. After 1 pass pressing at 600 C, the equiaxed microstructure showed more uniform material flow at the surface than the Widmanstaetten microstructure. However, this microstructural influence was diminished with increase of the number of the ECA pressing. A flow-localization parameter that quantifies the flow non-uniform tendency in case of flow softening materials was used to explain the different results in each microstructure. (orig.)

  3. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  4. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    International Nuclear Information System (INIS)

    Böttger, B; Apel, M; Santillana, B; Eskin, D G

    2012-01-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS, which is coupled to the thermodynamic database TCFE6 and the mobility database MOB2, taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  5. Hepatocyte Aggregate Formation on Chitin-Based Anisotropic Microstructures of Butterfly Wings

    Directory of Open Access Journals (Sweden)

    Abdelrahman Elbaz

    2018-01-01

    Full Text Available Scaffold nanotopography plays the most significant role in the mimicry of the in vivo microenvironment of the hepatocytes. Several attempts have been made to develop methods and substrates suited to growing hepatocytes into aggregates. Functional biomaterials, particularly biodegradable polymers, have been used in several studies aimed to develop improved scaffolds with ordered geometry and nanofibrous architecture for tissue engineering. However, there are still some limitation in their fabrication: it is not cost-efficient, is time-consuming, and exhibits some technological complications. The synthetic scaffolds are usually non-biodegradable and can be non-biocompatible compared to the naturally derived biomaterials. Here, we utilized a simple, cost-effective, and green method with two-step chemical treatment to get more selected hydrophilic butterfly wings from Morpho menelaus, Papilio ulysses telegonus, and Ornithoptera croesus lydius as a chitin-based natural scaffolds to growing hepatocyte aggregates. We established a three-dimensional (3D in vitro model for culture of HepG2 cells and aggregate formation that maintained the hepatocytes function on these natural anisotropic microstructures. Cells cultured on these substrates show higher viability than those cultured on a two-dimensional (2D culture plate. Methylthiazolyldiphenyl-tetrazolium bromide (MTT assay results revealed excellent viability of HepG2 cells on P. u. telegonus wings (fibrous area. The results also demonstrated appropriate cell activity, cell retention, and stable and functional expression in terms of albumin secretion and urea synthesis activity compared to the 2D monolayer culture of hepatocytes on the culture dish surface. With a slightly different degree, the other substrates also shown similar results. We anticipate that these natural anisotropic, biodegradable, and biocompatible substrates can maintain long-term hepatic culture as an in vitro 3D model for potential

  6. Cathode deposits in fullerene formationmicrostructural evidence for independent pathways of pyrolytic carbon and nanobody formation

    Science.gov (United States)

    Taylor, G. H.; Gerald, J. D. Fitz; Pang, L.; Wilson, M. A.

    1994-01-01

    Microstructures in cathode deposits formed during fullerene production by electrical arcing in helium have been examined in detail. This has provided new information about the mechanisms by which nanobodies (nanotubes and nanoparticles) and pyrolytic carbon are deposited. Nanobodies and pyrolytic carbon form independently; the former probably grow in the plasma then deposit on the electrode but much of the latter deposits directly on the electrode surface.

  7. Grain-boundary sliding in a TiAl alloy with fine-grained duplex microstructure during 750 deg. C creep

    Energy Technology Data Exchange (ETDEWEB)

    Peter, D. [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany); Viswanathan, G.B., E-mail: Viswanathan.11@osu.edu [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany) and Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43210 (United States); Wagner, M.F.-X.; Eggeler, G. [Ruhr University Bochum, Institute for Materials, D-44780 Bochum (Germany)

    2009-06-15

    Constant-load creep experiments at a temperature of 750 deg. C and a nominal stress of 300 MPa were conducted on a fine-grained Ti-45Al-5Nb-0.2B-0.2C (in at.%) alloy with a duplex microstructure. Microstructures before and after creep (accumulated strain: 9.6%) were analyzed using scanning and transmission electron microscopy (SEM and TEM). TEM analysis after creep indicates that the individual microstructural constituents of the fine duplex microstructure, namely, the equiaxed {gamma} and the lamellar {alpha}{sub 2}/{gamma} colonies, undergo varying degrees of deformation and develop various substructures. Lamellar grains deform by dislocation creep. They show clear evidence for dislocation and twin activity. In contrast, only few dislocations are found in the equiaxed grains. We show that the regions with small equiaxed {gamma} grains, representing 65-75 vol.% of the microstructure, deform by grain-boundary sliding.

  8. Grain-boundary sliding in a TiAl alloy with fine-grained duplex microstructure during 750 deg. C creep

    International Nuclear Information System (INIS)

    Peter, D.; Viswanathan, G.B.; Wagner, M.F.-X.; Eggeler, G.

    2009-01-01

    Constant-load creep experiments at a temperature of 750 deg. C and a nominal stress of 300 MPa were conducted on a fine-grained Ti-45Al-5Nb-0.2B-0.2C (in at.%) alloy with a duplex microstructure. Microstructures before and after creep (accumulated strain: 9.6%) were analyzed using scanning and transmission electron microscopy (SEM and TEM). TEM analysis after creep indicates that the individual microstructural constituents of the fine duplex microstructure, namely, the equiaxed γ and the lamellar α 2 /γ colonies, undergo varying degrees of deformation and develop various substructures. Lamellar grains deform by dislocation creep. They show clear evidence for dislocation and twin activity. In contrast, only few dislocations are found in the equiaxed grains. We show that the regions with small equiaxed γ grains, representing 65-75 vol.% of the microstructure, deform by grain-boundary sliding.

  9. Etude des mecanismes de formation des microstructures lors du brasage isotherme de superalliages a base de nickel

    Science.gov (United States)

    Ruiz-Vargas, Jose

    This thesis reports theoretical and experimental investigations carried out to understand the mechanisms of microstructure formation during isothermal brazing, produced by brazing Inconel 625 and MC2 nickel-based superalloys with filler metal BNi-2. Firstly, studies were made on pure Ni to interpret microstructure's formation with simplified alloy chemistry. Microstructure formation have been studied when varying time at constant temperature (isothermal kinetics), but also when varying temperature for constant hold time (isochronal kinetics). The chemical composition and crystallography of the present phases have been identified, with the following results : (i) the fraction of dissolved base metal has been found proportional to the initial thickness of the brazing alloy, so that the composition of the liquid remains homogeneous with a precise initial equilibrium composition during the whole brazing process, (ii) the melting of the joint occurs in two steps : at lower temperature, it involves only partially melting, and boron diffusion in pure Ni leads to the precipitation of fine Ni3B borides at the interface ; in a second stage, at higher temperature, melting is complete and thermodynamic equilibrium requires significant dissolution of nickel, which also involves the dissolution of part of borides already formed. Secondly, nickel plating technique was used on Inconel 625 nickel-based superalloy. A thin layer of Ni with varying thickness, has been electrodeposited to observe the gradual dissolution of Inconel and microstructural features formation due to the presence of superalloy alloying elements. It has been observed that the nickel coating does not prevent precipitation in the base metal as boron diffuse rapidly through the coating width. In the intermediate nickel plating width, fragile precipitates of nickel borides have been observed, because the contribution of Inconel alloying elements to the melt was very limited. In absence of nickel plating on the

  10. Study of graphitic microstructure formation in diamond bulk by pulsed Bessel beam laser writing

    Science.gov (United States)

    Kumar, S.; Sotillo, B.; Chiappini, A.; Ramponi, R.; Di Trapani, P.; Eaton, S. M.; Jedrkiewicz, O.

    2017-11-01

    The advantages of using Bessel beams for the generation of graphitic structures in diamond bulk are presented. We show that by irradiating the sample with a pulsed Bessel beam whose non-diffracting zone is of the same order of the sample thickness, it is possible to produce without any sample translation straight graphitic through-microstructures, whose size depends on the input pulse energy. The microstructure growth is investigated as a function of the number of irradiating pulses, and the femtosecond and picosecond regimes are contrasted.

  11. A microfluidic chip with a U-shaped microstructure array for multicellular spheroid formation, culturing and analysis

    International Nuclear Information System (INIS)

    Fu, Chien-Yu; Chang, Hwan-You; Tseng, Sheng-Yang; Yang, Shih-Mo; Hsu, Long; Liu, Cheng-Hsien

    2014-01-01

    Multicellular spheroids (MCS), formed by self-assembly of single cells, are commonly used as a three-dimensional cell culture model to bridge the gap between in vitro monolayer culture and in vivo tissues. However, current methods for MCS generation and analysis still suffer drawbacks such as being labor-intensive and of poor controllability, and are not suitable for high-throughput applications. This study demonstrates a novel microfluidic chip to facilitate MCS formation, culturing and analysis. The chip contains an array of U-shaped microstructures fabricated by photopolymerizing the poly(ethylene glycol) diacrylate hydrogel through defining the ultraviolet light exposure pattern with a photomask. The geometry of the U-shaped microstructures allowed trapping cells into the pocket through the actions of fluid flow and the force of gravity. The hydrogel is non-adherent for cells, promoting the formation of MCS. Its permselective property also facilitates exchange of nutrients and waste for MCS, while providing protection of MCS from shearing stress during the medium perfusion. Heterotypic MCS can be formed easily by manipulating the cell trapping steps. Subsequent drug susceptibility analysis and long-term culture could also be achieved within the same chip. This MCS formation and culture platform can be used as a micro-scale bioreactor and applied in many cell biology and drug testing studies. (paper)

  12. Microstructure and creep behavior of an orthorhombic Ti-25Al-17Nb-1Mo alloy

    International Nuclear Information System (INIS)

    Zhang, J.W.; Zou, D.X.; Li, S.Q.; Lee, C.S.; Lai, J.K.L.

    1998-01-01

    Microstructural evolution during three heat-treatment schedules and the terminal microstructures in an orthorhombic alloy of Ti-25Al-17Nb-1Mo were observed and analyzed with optical microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The creep behavior of the alloy with three different microstructures (a coarse-lath, fine-lath, and fine equiaxed microstructure) was studied over a temperature range of 600 C to 750 C and over a stress range of 150 to 400 MPa in air. The steady-state creep rates, apparent stress exponents, and apparent creep activation energies of the various samples have been determined. The results show that creep behaviors in the alloy are strongly influenced by microstructure. The effect on creep by some of the microstructural features, such as the multivariants within the coarse laths and the interfaces of the laths and the equiaxed grains, is also discussed

  13. Phase-field simulation of microstructure formation in technical castings - A self-consistent homoenthalpic approach to the micro-macro problem

    Science.gov (United States)

    Böttger, B.; Eiken, J.; Apel, M.

    2009-10-01

    Performing microstructure simulation of technical casting processes suffers from the strong interdependency between latent heat release due to local microstructure formation and heat diffusion on the macroscopic scale: local microstructure formation depends on the macroscopic heat fluxes and, in turn, the macroscopic temperature solution depends on the latent heat release, and therefore on the microstructure formation, in all parts of the casting. A self-consistent homoenthalpic approximation to this micro-macro problem is proposed, based on the assumption of a common enthalpy-temperature relation for the whole casting which is used for the description of latent heat production on the macroscale. This enthalpy-temperature relation is iteratively obtained by phase-field simulations on the microscale, thus taking into account the specific morphological impact on the latent heat production. This new approach is discussed and compared to other approximations for the coupling of the macroscopic heat flux to complex microstructure models. Simulations are performed for the binary alloy Al-3at%Cu, using a multiphase-field solidification model which is coupled to a thermodynamic database. Microstructure formation is simulated for several positions in a simple model plate casting, using a one-dimensional macroscopic temperature solver which can be directly coupled to the microscopic phase-field simulation tool.

  14. Phase-field simulation of microstructure formation in technical castings - A self-consistent homoenthalpic approach to the micro-macro problem

    International Nuclear Information System (INIS)

    Boettger, B.; Eiken, J.; Apel, M.

    2009-01-01

    Performing microstructure simulation of technical casting processes suffers from the strong interdependency between latent heat release due to local microstructure formation and heat diffusion on the macroscopic scale: local microstructure formation depends on the macroscopic heat fluxes and, in turn, the macroscopic temperature solution depends on the latent heat release, and therefore on the microstructure formation, in all parts of the casting. A self-consistent homoenthalpic approximation to this micro-macro problem is proposed, based on the assumption of a common enthalpy-temperature relation for the whole casting which is used for the description of latent heat production on the macroscale. This enthalpy-temperature relation is iteratively obtained by phase-field simulations on the microscale, thus taking into account the specific morphological impact on the latent heat production. This new approach is discussed and compared to other approximations for the coupling of the macroscopic heat flux to complex microstructure models. Simulations are performed for the binary alloy Al-3at%Cu, using a multiphase-field solidification model which is coupled to a thermodynamic database. Microstructure formation is simulated for several positions in a simple model plate casting, using a one-dimensional macroscopic temperature solver which can be directly coupled to the microscopic phase-field simulation tool.

  15. Microstructure of HIPed and SPSed 9Cr-ODS steel and its effect on helium bubble formation

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Chenyang [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Material Science and Engineering, Northeastern University, Shenyang 110819, Liaoning (China); Department of Nuclear Engineering and Radiological Science, University of Michigan, Ann Arbor, MI, 48109 (United States); Lu, Zheng, E-mail: luz@atm.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Material Science and Engineering, Northeastern University, Shenyang 110819, Liaoning (China); Xie, Rui; Liu, Chunming [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), School of Material Science and Engineering, Northeastern University, Shenyang 110819, Liaoning (China); Wang, Lumin, E-mail: lmwang@umich.edu [Department of Nuclear Engineering and Radiological Science, University of Michigan, Ann Arbor, MI, 48109 (United States)

    2016-06-15

    Two 9Cr-ODS steels with the same nominal composition were consolidated by hot isostatic pressing (HIP, named COS-1) and spark plasma sintering (SPS, named COS-2). Helium ions were implanted into COS-1, COS-2 and non-ODS Eurofer 97 steels up at 673 K. Microstructures before and after helium ion implantations were carefully characterized. The results show a bimodal grain size distribution in COS-2 and a more uniform grain size distribution in COS-1. Nanoscale clusters of GP-zone type Y–Ti–O and Y{sub 2}Ti{sub 2}O{sub 7} pyrochlore as well as large spinel Mn(Ti)Cr{sub 2}O{sub 4} particles are all observed in the two ODS steels. The Y–Ti-enriched nano-oxides in COS-1 exhibit higher number density and smaller size than in COS-2. The Y–Ti-enriched nano-oxides in fine grains of COS-2 show higher number density and smaller size than that in coarse grains of COS-2. Nano-oxides effectively trap helium atoms and lead to the formation of high density and ultra-fine helium bubbles. - Highlights: • The microstructure changes of two ODS steels before and after helium ion implantation have been elucidated. • The mechanism of the microstructures of ODS steels under varied thermal mechanical processing paths have been explored. • The dependence of the size, density and distribution of helium bubbles on the specific microstructure features are explored.

  16. Grain Floatation During Equiaxed Solidification of an Al-Cu Alloy in a Side-Cooled Cavity: Part II—Numerical Studies

    Science.gov (United States)

    Kumar, Arvind; Walker, Mike J.; Sundarraj, Suresh; Dutta, Pradip

    2011-08-01

    In this article, a single-phase, one-domain macroscopic model is developed for studying binary alloy solidification with moving equiaxed solid phase, along with the associated transport phenomena. In this model, issues such as thermosolutal convection, motion of solid phase relative to liquid and viscosity variations of the solid-liquid mixture with solid fraction in the mobile zone are taken into account. Using the model, the associated transport phenomena during solidification of Al-Cu alloys in a rectangular cavity are predicted. The results for temperature variation, segregation patterns, and eutectic fraction distribution are compared with data from in-house experiments. The model predictions compare well with the experimental results. To highlight the influence of solid phase movement on convection and final macrosegregation, the results of the current model are also compared with those obtained from the conventional solidification model with stationary solid phase. By including the independent movement of the solid phase into the fluid transport model, better predictions of macrosegregation, microstructure, and even shrinkage locations were obtained. Mechanical property prediction models based on microstructure will benefit from the improved accuracy of this model.

  17. Development of Microstructure and Crystallographic Texture in a Double-Sided Friction Stir Welded Microalloyed Steel

    Science.gov (United States)

    Rahimi, S.; Wynne, B. P.; Baker, T. N.

    2017-01-01

    The evolution of microstructure and crystallographic texture has been investigated in double-sided friction stir welded microalloyed steel, using electron backscatter diffraction (EBSD). The microstructure analyses show that the center of stirred zone reached a temperature between Ac1 and Ac3 during FSW, resulting in a dual-phase austenitic/ ferritic microstructure. The temperatures in the thermo-mechanically affected zone and the overlapped area between the first and second weld pass did not exceed the Ac1. The shear generated by the rotation probe occurs in austenitic/ferritic phase field where the austenite portion of the microstructure is transformed to a bainitic ferrite, on cooling. Analysis of crystallographic textures with regard to shear flow lines generated by the probe tool shows the dominance of simple shear components across the whole weld. The austenite texture at Ac1 - Ac3 is dominated by the B { {1bar{1}2} }D2 { {11bar{2}} }< 111rangle simple shear texture components. The formation of ultrafine equiaxed ferrite with submicron grain size has been observed in the overlapped area between the first and second weld pass. This is due to continuous dynamic strain-induced recrystallization as a result of simultaneous severe shear deformation and drastic undercooling.

  18. The role of the dendritic growth model dimensionality in predicting the Columnar to Equiaxed Transition (CET)

    Science.gov (United States)

    Seredyński, M.; Rebow, M.; Banaszek, J.

    2017-06-01

    The dendrite tip kinetics model accuracy relies on the reliability of the stability constant used, which is usually experimentally determined for 3D situations and applied to 2D models. The paper reports authors` attempts to cure the situation by deriving 2D dendritic tip scaling parameter for aluminium-based alloy: Al-4wt%Cu. The obtained parameter is then incorporated into the KGT dendritic growth model in order to compare it with the original 3D KGT counterpart and to derive two-dimensional and three-dimensional versions of the modified Hunt's analytical model for the columnar-to-equiaxed transition (CET). The conclusions drawn from the above analysis are further confirmed through numerical calculations of the two cases of Al-4wt%Cu metallic alloy solidification using the front tracking technique. Results, including the porous zone-under-cooled liquid front position, the calculated solutal under-cooling, the average temperature gradient at a front of the dendrite tip envelope and a new predictor of the relative tendency to form an equiaxed zone, are shown, compared and discussed for two numerical cases. The necessity to calculate sufficiently precise values of the tip scaling parameter in 2D and 3D is stressed.

  19. Microstructural characterization and formation mechanism of 21° top facets of ZnO-based nanowall structures

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ju Ho [Reliability Technology Research Institute, Korea Electronics Technology Institute (KETI), 68 Yatap-dong, Bundang-gu, Seongnam 463-816 (Korea, Republic of); Kim, Dong Chan [OLED Research Team 2, Samsung Mobile Display, San 24 Nonseo-dong, Giheung-gu, Yongin 446-711 (Korea, Republic of); Kim, Sang Yun [Department of Materials Science and Engineering, KAIST and Center for Nanomaterials and Chemical Reactions, IBS, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Choi, SungSoon [Reliability Technology Research Institute, Korea Electronics Technology Institute (KETI), 68 Yatap-dong, Bundang-gu, Seongnam 463-816 (Korea, Republic of); Lee, Kwan-Hun [Electronics and Communication Engineering, Kwangwoon University, 447-1 Wolgye-dong, Nowon-gu, Seoul 139-701 (Korea, Republic of); Lee, Jeong Yong, E-mail: j.y.lee@kaist.ac.kr [Department of Materials Science and Engineering, KAIST and Center for Nanomaterials and Chemical Reactions, IBS, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Koun Cho, Hyung, E-mail: chohk@skku.edu [School of Advanced Materials Science and Engineering, Sungkyunkwan University, 300 Cheoncheon-dong, Jangan-gu, Suwon, Gyeonggi-do 440-746 (Korea, Republic of)

    2013-03-01

    This study reports the microstructural characterization and formation mechanism of the 21° top facets of ZnO-based nanowall structures. The ZnO-based nanowall structures reported previously by many other research groups have {112"¯0} planes as major planes and top facets with a specific angle in common, irrespective of the growth techniques and growth conditions. These nanowalls were found to exist between two adjacent nanowires with a c-axis preferred orientation, and the atoms at the junction of the nanowalls and nanowires perfectly coincided with each other at an atomic level, without any defects. The top facets of the nanowalls showed periodically stepped surfaces and were identified as {011"¯5} planes, which were perpendicular to the {112"¯0} major planes. On the basis of the microstructural characterization of the synthesized ZnO-based nanowall structures, the formation mechanism and atomic structure model of the 21° top facets of the nanowall structures are proposed.

  20. Hot deformation behavior and microstructure evolution of TA15 titanium alloy with nonuniform microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Pengfei; Zhan, Mei, E-mail: zhanmei@nwpu.edu.cn; Fan, Xiaoguang; Lei, Zhenni; Cai, Yang

    2017-03-24

    The flow behavior and microstructure evolution of a near α titanium alloy with nonuniform microstructure during hot deformation were studied by isothermal compression test and electron backscatter diffraction technique. It is found that the nonuniform microstructure prior to deformation consists of equiaxed α, lamellar α in the colony form and β phase, and the α colony keeps the Burgers orientation relationship with β phase. The flow stress of nonuniform microstructure exhibits significant flow softening after reaching the peak stress at a low strain, which is similar to the lamellar microstructure. Nevertheless, the existence of equiaxed α in nonuniform microstructure makes its flow stress and softening rate be lower than the lamellar microstructure. During deformation, the lamellar α undertakes most of the deformation and turns to be rotated, bended and globularized. Moreover, these phenomena exhibit significant heterogeneity due to the orientation dependence of the deformation of lamellar α. The continuous dynamic recrystallization and bending of lamellar α lead to the “fragmentation” during globularization of lamellar α. The bending of lamellar α is speculated as a form of plastic buckling, because the bending of lamellar α almost proceed in the manner of “rigid rotation” and presents opposite bending directions for the adjacent colonies.

  1. Modulating laser intensity profile ellipticity for microstructural control during metal additive manufacturing

    International Nuclear Information System (INIS)

    Roehling, Tien T.; Wu, Sheldon S.Q.; Khairallah, Saad A.; Roehling, John D.; Soezeri, S. Stefan; Crumb, Michael F.; Matthews, Manyalibo J.

    2017-01-01

    Additively manufactured (AM) metals are often highly textured, containing large columnar grains that initiate epitaxially under steep temperature gradients and rapid solidification conditions. These unique microstructures partially account for the massive property disparity existing between AM and conventionally processed alloys. Although equiaxed grains are desirable for isotropic mechanical behavior, the columnar-to-equiaxed transition remains difficult to predict for conventional solidification processes, and much more so for AM. In this study, the effects of laser intensity profile ellipticity on melt track macrostructures and microstructures were studied in 316L stainless steel. Experimental results were supported by temperature gradients and melt velocities simulated using the ALE3D multi-physics code. As a general trend, columnar grains preferentially formed with increasing laser power and scan speed for all beam profiles. However, when conduction mode laser heating occurs, scan parameters that result in coarse columnar microstructures using Gaussian profiles produce equiaxed or mixed equiaxed-columnar microstructures using elliptical profiles. By modulating spatial laser intensity profiles on the fly, site-specific microstructures and properties can be directly engineered into additively manufactured parts.

  2. Study on the Microstructure and Liquid Phase Formation in a Semisolid Gray Cast Iron

    Science.gov (United States)

    Benati, Davi Munhoz; Ito, Kazuhiro; Kohama, Kazuyuki; Yamamoto, Hajime; Zoqui, Eugenio José

    2017-10-01

    The development of high-quality semisolid raw materials requires an understanding of the phase transformations that occur as the material is heated up to the semisolid state, i.e., its melting behavior. The microstructure of the material plays a very important role during semisolid processing as it determines the flow behavior of the material when it is formed, making a thorough understanding of the microstructural evolution essential. In this study, the phase transformations and microstructural evolution in Fe2.5C1.5Si gray cast iron specially designed for thixoforming processes as it was heated to the semisolid state were observed using in situ high-temperature confocal laser scanning microscopy. At room temperature, the alloy has a matrix of pearlite and ferrite with fine interdendritic type D flake graphite. During heating, the main transformations observed were graphite precipitation inside the grains and at the austenite grain boundaries; graphite flakes and graphite precipitates growing and becoming coarser with the increasing temperature; and the beginning of melting at around 1413 K to 1423 K (1140 °C to 1150 °C). Melting begins with the eutectic phase ( i.e., the carbon-rich phase) and continues with the primary phase (primary austenite), which is consumed as the temperature increases. Melting of the eutectic phase composed by coarsened interdendritic graphite flakes produced a semi-continuous liquid network homogeneously surrounding and wetting the dendrites of the solid phase, causing grains to detach from each other and producing the intended solid globules immersed in liquid.

  3. Microstructure formation and corrosion behaviour in HVOF-sprayed Inconel 625 coatings

    International Nuclear Information System (INIS)

    Zhang, D.; Harris, S.J.; McCartney, D.G.

    2003-01-01

    The nickel-based alloy Inconel 625 was thermally sprayed by two different variants of the high velocity oxy-fuel process. In this study, coatings deposited by a liquid-fuelled gun were compared with those produced by a gas-fuelled system; in general, the former generates higher particle velocities but lower particle temperatures. Investigations into the microstructural evolution of the coatings, using scanning electron microscopy and X-ray diffraction, are presented along with results on their aqueous corrosion behaviour, obtained from salt spray and potentiodynamic tests. It is inferred from coating microstructures that, during spraying, powder particles generally comprised three separate zones as follows: fully melted regions; partially melted zones; and an unmelted core. However, the relative proportions formed in an individual powder particle depended on its size, trajectory through the gun, the gas dynamics (velocity/temperature) of the thermal spray gun and the type of gun employed. Cr 2 O 3 was the principal oxide phase formed during spraying and the quantity appeared to be directly related to the degree to which particles were melted. The salt spray test provides a sensitive means of determining the presence of interconnected porosity in coatings and those produced with the liquid-fuelled gun exhibited reduced interconnected porosity and increased corrosion resistance compared with deposits obtained from the gas-fuelled system. In addition, potentiodynamic tests revealed that passive current densities are 10-20 times lower in liquid-fuel coatings than in those sprayed with the gas-fuelled gun

  4. An analytical–numerical model of laser direct metal deposition track and microstructure formation

    International Nuclear Information System (INIS)

    Ahsan, M Naveed; Pinkerton, Andrew J

    2011-01-01

    Multiple analytical and numerical models of the laser metal deposition process have been presented, but most rely on sequential solution of the energy and mass balance equations or discretization of the problem domain. Laser direct metal deposition is a complex process involving multiple interdependent processes which can be best simulated using a fully coupled mass-energy balance solution. In this work a coupled analytical–numerical solution is presented. Sub-models of the powder stream, quasi-stationary conduction in the substrate and powder assimilation into the area of the substrate above the liquidus temperature are combined. An iterative feedback loop is used to ensure mass and energy balances are maintained at the melt pool. The model is verified using Ti–6Al–4V single track deposition, produced with a coaxial nozzle and a diode laser. The model predictions of local temperature history, the track profile and microstructure scale show good agreement with the experimental results. The model is a useful industrial aid and alternative to finite element methods for selecting the parameters to use for laser direct metal deposition when separate geometric and microstructural outcomes are required

  5. Microstructure Formation and Fracturing Characteristics of Grey Cast Iron Repaired Using Laser

    Science.gov (United States)

    Liu, Dan; Shi, Yongjun

    2014-01-01

    The repairing technology based on laser rapid fusion is becoming an important tool for fixing grey cast iron equipment efficiently. A laser repairing protocol was developed using Fe-based alloy powders as material. The microstructure and fracturing feature of the repaired zone (RZ) were analyzed. The results showed that regionally organized RZ with good density and reliable metallurgical bond can be achieved by laser repairing. At the bottom of RZ, dendrites existed in similar direction and extended to the secondary RZ, making the grains grow extensively with inheritance with isometric grains closer to the surface substrate. The strength of the grey cast iron base material was maintained by laser repairing. The base material and RZ were combined with robust strength and fracture resistance. The prevention and deflection of cracking process were analyzed using a cracking process model and showed that the overall crack toughness of the materials increased. PMID:25032230

  6. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    International Nuclear Information System (INIS)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

    2015-01-01

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy

  7. Investigation of microstructure in hot-pressed Nb–23Ti–15Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Wu, Duoli; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

    2015-07-05

    Highlights: • The Ti(O, C), a new strengthening phase, is found in Nb–Ti–Al alloys. • Ti(O, C) has a face-centered cubic structure and a lattice parameter of 4.27 Å. • Two different morphologies of Ti(O, C) are observed. • β and δ phases exhibit as large irregular blocks and equiaxed particles. • Ordering of β phase is observed in hot-pressed Nb–Ti–Al alloy. - Abstract: Microstructure of hot-pressed Nb–23Ti–15Al alloy has been systematically investigated, with emphasis on the characterization of Ti(O, C) phase. The microstructure and composition of Nb–23Ti–15Al alloy were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron probe microanalysis (EPMA). The results indicate the presence of β, δ and Ti(O, C) phases in the alloy. The β phase exhibits as large irregular blocks, while the δ phase presents as small equiaxed particles linked together around β blocks. Ordering of β phase is shown by related selected area electronic diffraction (SAED) patterns and dark-field micrograph. The Ti(O, C), a solid-solution of TiO or TiC, is characterized for the first time in Nb–Ti–Al alloy. The Ti(O, C) has a face-centered cubic (FCC) structure and a moderate lattice parameter between that of TiO and TiC. Two different morphologies of Ti(O, C) are observed in the alloy: large cobblestone-like aggregated particles and small dispersive particles. The formation of Ti(O, C) phase can potentially increase high-temperature strength of Nb–Ti–Al alloy.

  8. submitter Comparison of microstructure, second phases and texture formation during melt processing of Bi-2212 mono- and multifilament wires

    CERN Document Server

    Kadar, J; Rikel, MO; Di Michiel, M; Huang, Y

    2016-01-01

    Based on simultaneous in situ high energy synchrotron micro-tomography and x-ray diffraction (XRD) measurements we compare the microstructural changes and the formation of second phases and texture during the processing of Bi-2212 round wires with 15 μm filament diameter (multifilament) and 650 μm filament diameter (monofilament) fabricated using identical Bi-2212 precursor. The monofilament tomograms show in unprecedented detail how the distributed porosity agglomerates well before Bi-2212 melting decomposition to form lenticular voids that completely interrupt the filament connectivity along the wire axis. When the Bi-2212 phase completely melts connectivity in the axial wire direction is established via the changes in the void morphology from the lenticular voids to bubbles that remain when Bi-2212 crystallises out of the melt. By measuring the attenuation of the monochromatic x-ray beam, the associated Bi-2212 mass density changes have been monitored during the entire heat cycle. The XRD results reveal ...

  9. Fault zones as barriers to, or conduits for, fluid flow in argillaceous formations. A microstructural and petrophysical perspective

    International Nuclear Information System (INIS)

    Clennell, M.B.; Knipe, R.J.; Fisher, Q.J.

    1998-01-01

    To improve quantitative predictions of the hydrogeological impact of faults, it is necessary to understand the relationship between the mechanics of rock deformation and the evolution of petrophysical properties. A wide range of fault rocks was analysed, many of the findings and techniques can be applied to lower permeability environments. During fault slip, the microstructure of intact rock is changed by mechanical and chemical processes that together constitute the deformation mechanisms through which the rock volume around and within the fault is strained. Deformation mechanisms all act to reduce porosity and permeability of fault rocks with respect to their precursor lithology. Even thin layers of high permeability may act as important flow pathways, and the potential for fault zones to seal or inter-link high-permeability domains must be taken into account when assessing the suitability of a particular formation for long-term waste disposal. (R.P.)

  10. Effect of rare earth element on microstructure formation and mechanical properties of thin wall ductile iron castings

    International Nuclear Information System (INIS)

    Choi, J.O.; Kim, J.Y.; Choi, C.O.; Kim, J.K.; Rohatgi, P.K.

    2004-01-01

    Ductile iron castings with 2, 3, 4, 6, 8, and 25 mm thickness and various amount of rare earth elements (RE) (from 0 to 0.04%), were cast in sand molds to identify the effects of sample thickness and the content of RE% on microstructural formation and selected mechanical properties. The effects of RE content and sample thickness on microstructural formation, including on graphite nodule count, graphite nodule shape, spherodization, and ferrite amount, were observed. The yield strength of the samples with RE within the range investigated were lower than those of the specimens without RE. The elongation was improved with the addition of RE up to 0.03% in ductile iron castings. The additions of 0.02% RE caused a smaller graphite nodule size and a higher number of graphite nodules than those in the specimen without RE at all levels of RE addition; the nodule count decreased with increase in section size. The chill zones were observed in the 2 mm thick samples, but were absent in the samples from castings which were thicker than 2 mm, irrespective of the addition of RE. The nodularity of graphite nodules improved due to the addition of 0.02-0.04% RE. The specimens with RE content up to 0.03% had a lower tensile strength and hardness, higher elongation than that of the specimens without RE. The ferrite content in all castings increased with additions of 0.02% RE. The tensile strengths of the 2 and 3 mm thick samples were also estimated using the relationship between strength and hardness, obtained from the data on the tensile strength and hardness of the 25 mm thick samples

  11. Kinetic Monte Carlo simulation of formation of microstructures in liquid droplets

    International Nuclear Information System (INIS)

    Block, M; Kunert, R; Schoell, E; Boeck, T; Teubner, Th

    2004-01-01

    We study the deposition of indium droplets on a glass surface and the subsequent formation of silicon microcrystals inside these droplets. Kinetic Monte Carlo methods are used to analyse the influence of growth temperature, flux of incoming particles, surface coverage, and in particular an energy parameter simulating the surface tension, upon the morphology of growth. According to the experimental conditions of crystallization, a temperature gradient and diffusion in spherical droplets are included. The simulations explain the formation of silicon crystal structures in good agreement with the experiment. The dependence of their shape and the conditions of formation on the growth parameters are investigated in detail

  12. Positive effect of Sc and Zr on globular microstructure formation in AA7075 thixoforming feedstock

    International Nuclear Information System (INIS)

    Rogal, L.; Dutkiewicz, J.; Litynska-Dobrzanska, L.; Olszowska-Sobieraj, B.; Modigell, M.

    2011-01-01

    One of methods of obtaining a fine globular microstructure in a semi-solid range, necessary for thixoforming process, is modifiers additions. For this purpose 0.5 weight percent of modifying elements-scandium and zirconium-was added to 7075 alloy. The microstructure of such alloy consisted of homogeneously distributed globular grains of solid solution with the following chemical composition: Mg - 1.9%, Al - 91.6%, Cu - 1.0%, Zn - 5.5%(all in wt.%). Quantitative metallographic analysis showed that the average grain size was 23.5 μm, much smaller than in the alloy without additions and 3.08% volume fraction of precipitates in the form of a layer between spherical α(Al) grains. X-ray phase analysis of the 7075 alloy with Sc and Zr additions confirmed the dominant presence of aluminum solid solution and the intermetallic hexagonal phase MgZn 2 . Electron diffraction pattern confirmed location of ηMgZn 2 phase at the grain boundaries. EDS chemical analysis of the ηMgZn 2 phase showed following content of elements: Mg - 17.2%, Al - 20.4%, Cu - 27.8%, Zn - 34.6%. The larger amount of Cu and Al indicated non-stoichiometry of the η phase, which can be presented with a formula [Mg(Zn,Al,Cu) 2 ]. Additionally, inside the aluminum solution, small, square-shaped precipitations enriched with Sc and Zr were observed. Electron diffraction pattern allowed identification of the precipitates as cubic Al 3 (Sc,Zr) phase. The average hardness of feedstock was 105 HV5. DSC analysis during heating of the alloy enabled the estimation of a solidus line, at temperature of 548 deg. C and a liquidus line at temperature: 656 deg. C. For cooling, the temperatures for solidus and liquidus were 545 deg. C and 636 deg. C respectively. Additionally, the relation of liquid phase as a function of temperature was determined. Measurements of rheological properties in the semi-solid range, using the Searl system indicated that an increase of a particle size leads to an observable decrease of

  13. Powder injection molding of Stellite 6 powder: Sintering, microstructural and mechanical properties

    International Nuclear Information System (INIS)

    Gülsoy, H. Özkan; Özgün, Özgür; Bilketay, Sezer

    2016-01-01

    The purpose of this study was to produce Co-based Stellite 6 superalloy components by using the method of Powder Injection Molding (PIM) and to characterize the microstructural and mechanical properties of the produced components. The experimental studies were started through the formation of feedstock by mixing Stellite 6 powder with a multicomponent binder system. Prepared feedstock was formed by utilizing powder injection molding technique. Then the molded samples were subjected to the solvent and thermal debinding processes. Different sintering cycles were applied to the raw components for the purpose of determining the optimum sintering conditions. The densities of the sintered components were determined in accordance with the Archimedes' principle. The microstructural characterization was performed through scanning electron microscope (SEM) analysis, energy dispersive spectrometry (EDS) analyses, and X-ray diffraction (XRD) analysis. Hardness measurement and tensile test were conducted in order to determine the mechanical properties. The results illustrated that the injection molded Stellite 6 components were composed of fine and equiaxed grains, plenty of carbide precipitates exhibiting homogenous distribution throughout the microstructure formed at the grain boundaries and thus the mechanical properties were considerably high.

  14. Effect of Solidification Rate and Rare Earth Metal Addition on the Microstructural Characteristics and Porosity Formation in A356 Alloy

    Directory of Open Access Journals (Sweden)

    M. G. Mahmoud

    2017-01-01

    Full Text Available The present study was performed on A356 alloy with the main aim of investigating the effects of La and Ce additions to 356 alloys (with and without 100 ppm Sr on the microstructure and porosity formation in these alloys. Measured amounts of La, Ce, and Sr were added to the molten alloy. The results showed that, in the absence of Sr, addition of La and Ce leads to an increase in the nucleation temperature of the α-Al dendritic network with a decrease in the temperature of the eutectic Si precipitation, resulting in increasing the freezing range. Addition of 100 ppm Sr results in neutralizing these effects. The presence of La or Ce in the casting has a minor effect on eutectic Si modification, in spite of the observed depression in the eutectic temperature. It should be noted that Ce is more effective than La as an alternate modifying agent. According to the atomic radius ratio, rLa/rSi is 1.604 and rCe/rSi is 1.559, theoretically, which shows that Ce is relatively more effective than La. The present findings confirm that Sr is the most dominating modification agent. Interaction between rare earth (RE metals and Sr would reduce the effectiveness of Sr. Although modification with Sr causes the formation of shrinkage porosity, it also reacts with RE-rich intermetallics, resulting in their fragmentation.

  15. Formation, thermodynamic properties, microstructures and antimicrobial activity of mixed cationic/non-ionic surfactant microemulsions with isopropyl myristate as oil.

    Science.gov (United States)

    Bardhan, Soumik; Kundu, Kaushik; Das, Sajal; Poddar, Madhumita; Saha, Swapan K; Paul, Bidyut K

    2014-09-15

    Modification of the interface by blending of surfactants produces considerable changes in the elastic rigidity of the interface, which in turn affects the physicochemical properties of w/o microemulsions. Hence, it could be possible to tune the thermodynamic properties, microstructures and antimicrobial activity of microemulsions by using ionic/non-ionic mixed surfactants and polar lipophilic oil, which are widely used in biologically relevant systems. The present report was aimed at precise characterization of mixed cetyltrimethylammonium bromide and polyoxyethylene (23) lauryl ether microemulsions stabilized in 1-pentanol (Pn) and isopropyl myristate at different physicochemical conditions by employing phase studies, the dilution method, conductivity, DLS, FTIR (with HOD probing) and (1)H NMR measurements. Further, microbiological activities at different compositions were examined against two bacterial strains Bacillus subtilis and Escherichia coli at 303 K. The formation of mixed surfactant microemulsions was found to be spontaneous at all compositions, whereas it was endothermic at equimolar composition. FTIR and (1)H NMR measurements showed the existence of bulk-like, bound and trapped water molecules in confined environments. Interestingly, composition dependence of both highest and lowest inhibitory effects was observed against the bacterial strains, whereas similar features in spontaneity of microemulsion formation were also evidenced. These results suggested a close relationship between thermodynamic stability and antimicrobial activities. Such studies on polar lipophilic oil derived mixed surfactant microemulsions have not been reported earlier. Copyright © 2014 Elsevier Inc. All rights reserved.

  16. Influence of electropulsing globularization on the microstructure and mechanical properties of Ti–6Al–4V alloy strip with lamellar microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Ye, Xiaoxin, E-mail: xiaoxinye905@gmail.com [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Tse, Zion T.H. [College of Engineering, The University of Georgia, Athens, GA 30602 (United States); Tang, Guoyi, E-mail: tanggy@mails.tsinghua.edu.cn [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Geng, Yubo [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Song, Guolin [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China)

    2015-01-12

    The effect of high-energy electropulsing treatment (EPT) on the microstructure and mechanical properties of Ti–6Al–4V alloy strip with initial lamellar microstructure was investigated. The results indicated that EPT accelerated the phase change process tremendously inducing equiaxed microstructure in titanium alloy. The EPT-induced microstructural change resulted in remarkably increasing elongation-to-failure while the tensile strength remained unchanged. A mechanism for rapid phase change in low temperature during EPT was proposed based on the reduction of nucleation thermodynamic barrier and enhancement of atomic diffusion. A medium migration model was utilized for discussing the globularization process.

  17. Influence of electropulsing globularization on the microstructure and mechanical properties of Ti–6Al–4V alloy strip with lamellar microstructure

    International Nuclear Information System (INIS)

    Ye, Xiaoxin; Tse, Zion T.H.; Tang, Guoyi; Geng, Yubo; Song, Guolin

    2015-01-01

    The effect of high-energy electropulsing treatment (EPT) on the microstructure and mechanical properties of Ti–6Al–4V alloy strip with initial lamellar microstructure was investigated. The results indicated that EPT accelerated the phase change process tremendously inducing equiaxed microstructure in titanium alloy. The EPT-induced microstructural change resulted in remarkably increasing elongation-to-failure while the tensile strength remained unchanged. A mechanism for rapid phase change in low temperature during EPT was proposed based on the reduction of nucleation thermodynamic barrier and enhancement of atomic diffusion. A medium migration model was utilized for discussing the globularization process

  18. Effects of substrate microstructure on the formation of oriented oxide nanotube arrays on Ti and Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, C.P. [State University of Campinas (Unicamp), Department of Materials Engineering (Dema/FEM), CP 6122, Campinas 13083-970, SP (Brazil); Gonçalves, M.C. [State University of Campinas (Unicamp), Instituto de Química, CP 6154, Cidade Universitária Zeferino Vaz, Campinas 13083-970, SP (Brazil); Caram, R. [State University of Campinas (Unicamp), Department of Materials Engineering (Dema/FEM), CP 6122, Campinas 13083-970, SP (Brazil); Bertazzoli, R., E-mail: rbertazzoli@fem.unicamp.br [State University of Campinas (Unicamp), Department of Materials Engineering (Dema/FEM), CP 6122, Campinas 13083-970, SP (Brazil); Rodrigues, C.A. [Federal University of São Paulo – Campus Diadema (UNIFESP – Campus Diadema), Departamento de Ciências Exatas e da Terra, Rua São Nicolau n° 210, 09913-030 Diadema, SP (Brazil)

    2013-11-15

    The formation of nanotubular oxide layers on Ti and Ti alloys has been widely investigated for the photocatalytic degradation of organic compounds due to their excellent catalytic efficiency, chemical stability, and low cost and toxicity. Aiming to improve the photocatalytic efficiency of this nanostructured oxide, this work investigated the influence of substrate grain size on the growth of nanotubular oxide layers. Ti and Ti alloys (Ti–6Al, Ti–6Al–7Nb) were produced by arc melting with non-consumable tungsten electrode and water-cooled copper hearth under argon atmosphere. Some of the ingots were heat-treated at 1000 °C for 12 and 24 h in argon atmosphere, followed by slow cooling rates to reduce crystalline defects and increase the grain size of their microstructures. Three types of samples were anodized: commercial substrate, as-prepared and heat-treated samples. The anodization was performed using fluoride solution and a cell potential of 20 V. The samples were characterized by optical microscopy, field-emission scanning electron microscopy and X-ray diffraction. The heat treatment preceding the anodization process increased the grain size of pure Ti and Ti alloys and promoted the formation of Widmanstätten structures in Ti{sub 6}Al{sub 7}Nb. The nanotubes layers grown on smaller grain and thermally untreated samples were more regular and homogeneous. In the case of Ti–6Al–7Nb alloy, which presents a α + β phase microstructure, the morphology of nanotubes nucleated on α matrix was more regular than those of nanotubes nucleated on β phase. After the annealing process, the Ti–6Al–7Nb alloy presented full diffusion process and the growth of equilibrium phases resulting in the appearance of regions containing higher concentrations of Nb, i.e. beta phase. In those regions the dissolution rate of Nb{sub 2}O{sub 5} is lower than that of TiO{sub 2}, resulting in a nanoporous layer. In general, heat treating reduces crystalline defects and promotes

  19. X-ray photoemission spectromicroscopy of titanium silicide formation in patterned microstructures

    International Nuclear Information System (INIS)

    Singh, S.; Solak, H.; Cerrina, F.

    1997-01-01

    Titanium silicide has the lowest resistivity of all the refractory metal silicides and has good thermal stability as well as excellent compatibility with Al metallization. It is used as an intermediate buffer layer between W vias and the Si substrate to provide good electrical contact in ULSI technology, whose submicron patterned features form the basis of the integrated circuits of today and tomorrow, in the self aligned silicide (salicide) formation process. TiSi 2 exists in two phases: a metastable C49 base-centered orthorhombic phase with specific resistivity of 60-90 μΩ-cm that is formed at a lower temperature (formation anneal) and the stable 12-15 μΩ-cm resistivity face-centered orthorhombic C54 phase into which C49 is transformed with a higher temperature (conversion anneal) step. C54 is clearly the target for low resistivity VLSI interconnects. However, it has been observed that when dimensions shrink below 1/mic (or when the Ti thickness drops below several hundred angstroms), the transformation of C49 into C54 is inhibited and agglomeration often occurs in fine lines at high temperatures. This results in a rise in resistivity due to incomplete transformation to C54 and because of discontinuities in the interconnect line resulting from agglomeration. Spectromicroscopy is an appropriate tool to study the evolution of the TiSi2 formation process because of its high resolution chemical imaging ability which can detect bonding changes even in the absence of changes in the relative amounts of species and because of the capability of studying thick open-quotes as isclose quotes industrial samples

  20. X-ray photoemission spectromicroscopy of titanium silicide formation in patterned microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Singh, S.; Solak, H.; Cerrina, F. [Univ. of Wisconsin-Madison, Stoughton, WI (United States)] [and others

    1997-04-01

    Titanium silicide has the lowest resistivity of all the refractory metal silicides and has good thermal stability as well as excellent compatibility with Al metallization. It is used as an intermediate buffer layer between W vias and the Si substrate to provide good electrical contact in ULSI technology, whose submicron patterned features form the basis of the integrated circuits of today and tomorrow, in the self aligned silicide (salicide) formation process. TiSi{sub 2} exists in two phases: a metastable C49 base-centered orthorhombic phase with specific resistivity of 60-90 {mu}{Omega}-cm that is formed at a lower temperature (formation anneal) and the stable 12-15 {mu}{Omega}-cm resistivity face-centered orthorhombic C54 phase into which C49 is transformed with a higher temperature (conversion anneal) step. C54 is clearly the target for low resistivity VLSI interconnects. However, it has been observed that when dimensions shrink below 1/mic (or when the Ti thickness drops below several hundred angstroms), the transformation of C49 into C54 is inhibited and agglomeration often occurs in fine lines at high temperatures. This results in a rise in resistivity due to incomplete transformation to C54 and because of discontinuities in the interconnect line resulting from agglomeration. Spectromicroscopy is an appropriate tool to study the evolution of the TiSi2 formation process because of its high resolution chemical imaging ability which can detect bonding changes even in the absence of changes in the relative amounts of species and because of the capability of studying thick {open_quotes}as is{close_quotes} industrial samples.

  1. Fusion boundary microstructure evolution in aluminum alloys

    Science.gov (United States)

    Kostrivas, Anastasios Dimitrios

    2000-10-01

    A melting technique was developed to simulate the fusion boundary of aluminum alloys using the GleebleRTM thermal simulator. Using a steel sleeve to contain the aluminum, samples were heated to incremental temperatures above the solidus temperature of a number of alloys. In alloy 2195, a 4wt%Cu-1wt%Li alloy, an equiaxed non-dendritic zone (EQZ) could be formed by heating in the temperature range from approximately 630 to 640°C. At temperatures above 640°C, solidification occurred by the normal epitaxial nucleation and growth mechanism. Fusion boundary behavior was also studied in alloys 5454-H34, 6061-T6, and 2219-T8. Additionally, experimental alloy compositions were produced by making bead on plate welds using an alloy 5454-H32 base metal and 5025 or 5087 filler metals. These filler metals contain zirconium and scandium additions, respectively, and were expected to influence nucleation and growth behavior. Both as-welded and welded/heat treated (540°C and 300°C) substrates were tested by melting simulation, resulting in dendritic and EQZ structures depending on composition and substrate condition. Orientation imaging microscopy (OIM(TM)) was employed to study the crystallographic character of the microstructures produced and to verify the mechanism responsible for EQZ formation. OIM(TM) proved that grains within the EQZ have random orientation. In all other cases, where the simulated microstructures were dendritic in nature, it was shown that epitaxy was the dominant mode of nucleation. The lack of any preferred crystallographic orientation relationship in the EQZ supports a theory proposed by Lippold et al that the EQZ is the result of heterogeneous nucleation within the weld unmixed zone. EDS analysis of the 2195 on STEM revealed particles with ternary composition consisted of Zr, Cu and Al and a tetragonal type crystallographic lattice. Microdiffraction line scans on EQZ grains in the alloy 2195 showed very good agreement between the measured Cu

  2. Orientation selection of equiaxed dendritic growth by three-dimensional cellular automaton model

    Energy Technology Data Exchange (ETDEWEB)

    Wei Lei [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China); Lin Xin, E-mail: xlin@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China); Wang Meng; Huang Weidong [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an 710072 (China)

    2012-07-01

    A three-dimensional (3-D) adaptive mesh refinement (AMR) cellular automata (CA) model is developed to simulate the equiaxed dendritic growth of pure substance. In order to reduce the mesh induced anisotropy by CA capture rules, a limited neighbor solid fraction (LNSF) method is presented. It is shown that the LNSF method reduced the mesh induced anisotropy based on the simulated morphologies for isotropic interface free energy. An expansion description using two interface free energy anisotropy parameters ({epsilon}{sub 1}, {epsilon}{sub 2}) is used in the present 3-D CA model. It is illustrated by present 3-D CA model that the positive {epsilon}{sub 1} favors the dendritic growth with the Left-Pointing-Angle-Bracket 100 Right-Pointing-Angle-Bracket preferred directions, and negative {epsilon}{sub 2} favors dendritic growth with the Left-Pointing-Angle-Bracket 110 Right-Pointing-Angle-Bracket preferred directions, which has a good agreement with the prediction of the spherical plot of the inverse of the interfacial stiffness. The dendritic growths with the orientation selection between Left-Pointing-Angle-Bracket 100 Right-Pointing-Angle-Bracket and Left-Pointing-Angle-Bracket 110 Right-Pointing-Angle-Bracket are also discussed using the different {epsilon}{sub 1} with {epsilon}{sub 2}=-0.02. It is found that the simulated morphologies by present CA model are as expected from the minimum stiffness criterion.

  3. Microstructure formations in copper-silicon carbide composites during mechanical alloying in a planetary activator

    Energy Technology Data Exchange (ETDEWEB)

    Kudashov, D.V.; Aksenov, A.A.; Portnoy, V.K.; Zolotorevskii, V.S. [Moscow State Inst. of Steel and Alloys, Moscow (Russian Federation). Dept. of Physical Metallurgy of Non-ferrous Metals; Klemm, V.; Martin, U.; Oettel, H. [Technical Univ., Freiberg (Germany). Inst. of Physical Metallurgy

    2000-12-01

    In the present paper the structure formation process of the powder metallurgical produced copper composite materials was studied. The volume part of the reinforcing SiC particles was varied from 5 to 25 wt.-%. It was discovered that while milling in a planetary activator first of all a ''puff- pastry'' structure appeared. There are important differences between this structure formation process and other known processes of milling. The homogeneous distribution of SiC particles was obtained after 60-100 minutes of treatment in ''Gefest11-3'' planetary activator. Phase composition of the powder and composite samples at the interface SiC/Cu (particles/matrix) was analysed after consolidation of the powder mixture and after the high temperature annealing. It was still determined that not only pure copper powder can be as a starting material for Cu-composites production used, but also the wastes of copper mechanical treatment, for instance, copper shaving. (orig.)

  4. Microstructure, texture and colour development during crust formation on whole muscle chicken fillets.

    Science.gov (United States)

    Barbut, S

    2013-01-01

    1. The development of crust during a 22-min period was evaluated in an oven, and in previously cooked-in-bag products (no crust) placed in an oven for 10 min. The oven-roasted products started to develop a thin (2-4 μm) crust layer after 4 min. At that point, the colour of the fillets turned white but no browning was observed. As roasting time increased, crust thickness and shear force increased, the product turned brown and eventually black at certain spots. 2. Light microscopy revealed the shrinking of muscle fibres close to the surface, as they also lost water. At a certain point, tears between the different layers started to appear. The inner muscle fibres also progressively shrank and the spaces between them increased. Microscopy of cook-in-bag products revealed no crust formation during heating. Upon moving to the oven, crust started to form but was much faster compared with the other products. 3. Cook-in-the-bag samples showed a higher rate of cook loss during the first 12 min (to internal 70°C) compared with oven heating. This could have been due to the fast heating rate in water and/or no crust formation. 4. White colour was fully formed on water-cooked fillets within 2 min (L* = 83), while it was gradually forming on oven-roasted samples (max L* of 79 after 12 min). 5. Shear force measurements showed an increase in both treatments up to 18 min, with a decrease thereafter (when dry crust started to crack).

  5. A TEM study of D+-implanted Cu following Ar+-ion milling: Microstructure and epitaxial Cu2O formation

    International Nuclear Information System (INIS)

    Johnson, P.B.; Corfiatis, T.; Long, N.J.; Nelson, D.G.A.; Victoria Univ., Wellington; Thomson, R.W.

    1988-01-01

    In examining the microstructure of TEM specimens prepared from D + -implanted Cu for the presence of bubbles it was found that cuprous oxide (Cu 2 O) layers had formed over large areas of the specimen surfaces. The Cu was irradiated at normal incidence with 200 keV D + ions at a temperature of 120 K to a dose of ≅ 2x10 21 D + /m 2 . Ar + ion milling at 330 K was used to erode irradiated surfaces to various depths prior to chemical back-thinning in a jet electropolishing bath. There was no evidence for the formation in the Cu of bubbles of either deuterium or argon, but dislocations at high density and planar defects were evident. Lattice fringes from {110}, {111} and {200} planes in Cu 2 O and moire patterns formed by double diffraction in the Cu and overlaid Cu 2 O film were obvious features in bright-field micrographs. The moire patterns include examples of magnified images of lattice defects. (orig.)

  6. Formation of layered microstructure in the Y-Ba-Cu-O and Bi-Sr-Ca-Cu-O superconductors

    International Nuclear Information System (INIS)

    Jin, S.; Kammlott, G.W.; Tiefel, T.H.; Chen, S.K.

    1992-01-01

    The layered grain microstructure is essential for overcoming the weak link problem and ensuring high transport critical currents in the cuprate superconductors. In this paper we discuss the processing and the mechanisms for layer information in Y-Ba-Cu-O and Bi-Sr-Ca-Cu-O. In melt-processed Y-Ba-Cu-O, sympathetic nucleation on previously nucleated YBa 2 Cu 3 O 7-δ plates during solidification appears to be dominant mechanism for the formation of parallel plate-shaped grains. In the Y-Ba-Cu-O and Bi-Sr-Ca-Cu-O ribbons, the interface reaction between the superconductor layer and the silvers substrate seems to be the main mechanism for the c-axis texturing of the layered grains. The drastically different critical current behavior in the c-axis textured Y-Ba-Cu-O and Bi-Sr-Ca-Cu-O ribbons is discussed in terms of possible differences in the nature of the twist and tilt grain boundaries. (orig.)

  7. Microstructures and formation mechanism of W–Cu composite coatings on copper substrate prepared by mechanical alloying method

    International Nuclear Information System (INIS)

    Meng, Yunfei; Shen, Yifu; Chen, Cheng; Li, Yongcan; Feng, Xiaomei

    2013-01-01

    In the present work, high-energy mechanical alloying (MA) method was applied to prepare tungsten–copper composite coatings on pure copper surface using a planetary ball mill. During mechanical alloying process, grains on the surface layer of substrate were refined and the substrate surface was activated as a result of repeated collisions by a large number of flying balls along with powder particles. The repeated ball-to-substrate collisions resulted in the deposition of coatings. The microstructures and elemental and phase composition of mechanically alloyed coatings at different milling durations during mechanical alloying process were studied using scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS). Microhardness tests were carried out to examine the mechanical properties of the coatings. The results showed that the coatings and the substrates were well bonded, and with the increase of the milling duration, multi-layered coatings with different structures were generated and the coatings became denser. The microhardness tests showed that the maximum microhardness of the coatings reached HV 0.1 228, showing a threefold improvement upon the substrate. And the cross-sectional microhardness values of the processed sample changed gradually, which gave a proof for the cushioning and sustaining functions of the multi-layered coatings. A reasonable formation mechanism of coatings on bulk materials with metallic immiscible system by mechanical alloying method was presented.

  8. The importance of micro-structural approach and peace formations in dealing with socio-economic inequalities

    Directory of Open Access Journals (Sweden)

    Džuverović Nemanja

    2016-01-01

    Full Text Available Increasingly, inequality is becoming one of the most important phenomena of our time. Recent protests (Spain, the UK, the U.S., violent confrontations (Brazil, Israel or even armed conflicts (India, Tunisia are a direct consequence of polarization, which has increased significantly since the 1980s when the global dominance of neoliberal model was established. So far, mainstream one-fit-all (socioeconomic solutions proved ineffective in tackling not only high levels of income inequality, but, more importantly, its multidimensional character visible in the prevalence of social exclusion (access to education, health, and social services, etc. which is seriously constraining human capital and creating conflict potential among the 'have-nots'. In this context, diversity should be considered as a strength, although this contradicts the universality principle imposed by the liberal state and the neoliberal model, often by applying pressure, isolation or violent force. This is why micro-structural approach must emphasize the importance of local peace formations which, depending on the context, could be dramatically different but still achieve similar results in reducing deep rooted inequalities which are predominantly socially conditioned. It's only by 'going local' that the roots of contemporary inequality can be fully understood and 'prevention' (Burton achieved.

  9. Phase-field modeling of microstructural pattern formation during directional solidification of peritectic alloys without morphological instability

    International Nuclear Information System (INIS)

    Shing Lo, Tak; Karma, Alain; Plapp, Mathis

    2001-01-01

    During the directional solidification of peritectic alloys, two stable solid phases (parent and peritectic) grow competitively into a metastable liquid phase of larger impurity content than either solid phase. When the parent or both solid phases are morphologically unstable, i.e., for a small temperature gradient/growth rate ratio (G/v p ), one solid phase usually outgrows and covers the other phase, leading to a cellular-dendritic array structure closely analogous to the one formed during monophase solidification of a dilute binary alloy. In contrast, when G/v p is large enough for both phases to be morphologically stable, the formation of the microstructure becomes controlled by a subtle interplay between the nucleation and growth of the two solid phases. The structures that have been observed in this regime (in small samples where convection effects are suppressed) include alternate layers (bands) of the parent and peritectic phases perpendicular to the growth direction, which are formed by alternate nucleation and lateral spreading of one phase onto the other as proposed in a recent model [R. Trivedi, Metall. Mater. Trans. A 26, 1 (1995)], as well as partially filled bands (islands), where the peritectic phase does not fully cover the parent phase which grows continuously. We develop a phase-field model of peritectic solidification that incorporates nucleation processes in order to explore the formation of these structures. Simulations of this model shed light on the morphology transition from islands to bands, the dynamics of spreading of the peritectic phase on the parent phase following nucleation, which turns out to be characterized by a remarkably constant acceleration, and the types of growth morphology that one might expect to observe in large samples under purely diffusive growth conditions

  10. Microstructure and Solidification Crack Susceptibility of Al 6014 Molten Alloy Subjected to a Spatially Oscillated Laser Beam.

    Science.gov (United States)

    Kang, Minjung; Han, Heung Nam; Kim, Cheolhee

    2018-04-23

    Oscillating laser beam welding for Al 6014 alloy was performed using a single mode fiber laser and two-axis scanner system. Its effect on the microstructural evolution of the fusion zone was investigated. To evaluate the influence of oscillation parameters, self-restraint test specimens were fabricated with different beam patterns, widths, and frequencies. The behavior of hot cracking propagation was analyzed by high-speed camera and electron backscatter diffraction. The behavior of crack propagation was observed to be highly correlated with the microstructural evolution of the fusion zone. For most oscillation conditions, the microstructure resembled that of linear welds. A columnar structure was formed near the fusion line and an equiaxed structure was generated at its center. The wide equiaxed zone of oscillation welding increased solidification crack susceptibility. For an oscillation with an infinite-shaped scanning pattern at 100 Hz and 3.5 m/min welding speed, the bead width, solidification microstructure, and the width of the equiaxed zone at the center of fusion fluctuated. Furthermore, the equiaxed and columnar regions alternated periodically, which could reduce solidification cracking susceptibility.

  11. Microstructure and Solidification Crack Susceptibility of Al 6014 Molten Alloy Subjected to a Spatially Oscillated Laser Beam

    Directory of Open Access Journals (Sweden)

    Minjung Kang

    2018-04-01

    Full Text Available Oscillating laser beam welding for Al 6014 alloy was performed using a single mode fiber laser and two-axis scanner system. Its effect on the microstructural evolution of the fusion zone was investigated. To evaluate the influence of oscillation parameters, self-restraint test specimens were fabricated with different beam patterns, widths, and frequencies. The behavior of hot cracking propagation was analyzed by high-speed camera and electron backscatter diffraction. The behavior of crack propagation was observed to be highly correlated with the microstructural evolution of the fusion zone. For most oscillation conditions, the microstructure resembled that of linear welds. A columnar structure was formed near the fusion line and an equiaxed structure was generated at its center. The wide equiaxed zone of oscillation welding increased solidification crack susceptibility. For an oscillation with an infinite-shaped scanning pattern at 100 Hz and 3.5 m/min welding speed, the bead width, solidification microstructure, and the width of the equiaxed zone at the center of fusion fluctuated. Furthermore, the equiaxed and columnar regions alternated periodically, which could reduce solidification cracking susceptibility.

  12. Relationships among the Microstructure, Mechanical Properties, and Fatigue Behavior in Thin Ti6Al4V

    Directory of Open Access Journals (Sweden)

    Y. Fan

    2016-01-01

    Full Text Available The microstructures of Ti6Al4V are complex and strongly affect its mechanical properties and fatigue behavior. This paper investigates the role of microstructure on mechanical and fatigue properties of thin-section Ti6Al4V sheets, with the aim of reviewing the effects of microstructure on fatigue properties where suboptimal microstructures might result following heat treatment of assemblies that may not be suited to further annealing, for example, following laser welding. Samples of Ti6Al4V sheet were subjected to a range of heat treatments, including annealing and water quenching from temperatures ranging from 650°C to 1050°C. Micrographs of these samples were inspected for microstructure, and hardness, 0.2% proof stress, elongation, and fracture strength were measured and attributed back to microstructure. Fractography was used to support the findings from microstructure and mechanical analyses. The strength ranking from high to low for the microstructures of thin Ti6Al4V sheets observed in this study is as follows: acicular α′ martensite, Widmanstätten, bimodal, and equiaxed microstructure. The fatigue strength ranking from high to low is as follows: equiaxed, bimodal, Widmanstätten, and acicular α′ martensite microstructure.

  13. Evolution of Microstructure and Mechanical Properties of Oxide Dispersion Strengthened Steels Made from Water-Atomized Ferritic Powder

    Science.gov (United States)

    Arkhurst, Barton Mensah; Kim, Jeoung Han

    2018-05-01

    Nano-structured oxide dispersion strengthened (ODS) steels produced from a 410L stainless steel powder prepared by water-atomization was studied. The influences of Ti content and milling time on the microstructure and the mechanical properties were analysed. It was found that the ODS steels made from the Si bearing 410L powder contained Y-Ti-O, Y-Ti-Si-O, Y-Si-O, and TiO2 oxides. Most nanoparticles produced after 80 h of milling were aggregated nanoparticles; however, after 160 h of milling, most aggregated nanoparticles dissociated into smaller individual nanoparticles. Perfect mixing of Y and Ti was not achieved even after the longer milling time of 160 h; instead, the longer hours of milling rather resulted in Si incorporation into the Y-Ti-O rich nanoparticles and a change in the matrix morphology from an equiaxed microstructure to a tempered martensite-like microstructure. The overall micro-hardness of the ODS steel increased with the increase of milling time. After 80 and 160 h, the microhardnesses were over 400 HV, which primarily resulted from the finer dispersed nanoparticles and in part to the formation of martensitic phases. Tensile strength of the 410L ODS steels was comparable with that of ODS steel produced from gas-atomized powder.

  14. A FIB/TEM study of butterfly crack formation and white etching area (WEA) microstructural changes under rolling contact fatigue in 100Cr6 bearing steel

    International Nuclear Information System (INIS)

    Evans, M.-H.; Walker, J.C.; Ma, C.; Wang, L.; Wood, R.J.K.

    2013-01-01

    Butterflies are microscopic damage features forming at subsurface material imperfections induced during rolling contact fatigue (RCF) in rolling element bearings. Butterflies can lead to degradation of the load bearing capacity of the material by their associated cracks causing premature spalling failures. Recently, butterfly formation has been cited to be related to a premature failure mode in wind turbine gearbox bearings; white structure flaking (WSF). Butterflies consist of cracks with surrounding microstructural change called ‘white etching area’ (WEA) forming wings that revolve around their initiators. The formation mechanisms of butterflies in bearing steels have been studied over the last 50 years, but are still not fully understood. This paper presents a detailed microstructural analysis of a butterfly that has initiated from a void in standard 100Cr6 bearing steel under rolling contact fatigue on a laboratory two-roller test rig under transient operating conditions. Analysis was conducted using focused ion beam (FIB) tomography, 3D reconstruction and transmission electron microscopy (STEM/TEM) methods. FIB tomography revealed an extensive presence of voids/cavities immediately adjacent to the main crack on the non-WEA side and at the crack tip. This provides evidence for a void/cavity coalescence mechanism for the butterfly cracks formation. Spherical M 3 C carbide deformation and dissolution as part of the microstructural change in WEA were observed in both FIB and STEM/TEM analyses, where TEM analyses also revealed the formation of superfine nano-grains (3–15 nm diameter) intersecting a dissolving spherical M 3 C carbide. This is evidence of the early formation of nano-grains associated with the WEA formation mechanism

  15. A FIB/TEM study of butterfly crack formation and white etching area (WEA) microstructural changes under rolling contact fatigue in 100Cr6 bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Evans, M.-H., E-mail: martin.evans@soton.ac.uk [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom); Walker, J.C.; Ma, C.; Wang, L.; Wood, R.J.K. [National Centre for Advanced Tribology at Southampton (nCATS), University of Southampton, SO17 1BJ (United Kingdom)

    2013-05-15

    Butterflies are microscopic damage features forming at subsurface material imperfections induced during rolling contact fatigue (RCF) in rolling element bearings. Butterflies can lead to degradation of the load bearing capacity of the material by their associated cracks causing premature spalling failures. Recently, butterfly formation has been cited to be related to a premature failure mode in wind turbine gearbox bearings; white structure flaking (WSF). Butterflies consist of cracks with surrounding microstructural change called ‘white etching area’ (WEA) forming wings that revolve around their initiators. The formation mechanisms of butterflies in bearing steels have been studied over the last 50 years, but are still not fully understood. This paper presents a detailed microstructural analysis of a butterfly that has initiated from a void in standard 100Cr6 bearing steel under rolling contact fatigue on a laboratory two-roller test rig under transient operating conditions. Analysis was conducted using focused ion beam (FIB) tomography, 3D reconstruction and transmission electron microscopy (STEM/TEM) methods. FIB tomography revealed an extensive presence of voids/cavities immediately adjacent to the main crack on the non-WEA side and at the crack tip. This provides evidence for a void/cavity coalescence mechanism for the butterfly cracks formation. Spherical M{sub 3}C carbide deformation and dissolution as part of the microstructural change in WEA were observed in both FIB and STEM/TEM analyses, where TEM analyses also revealed the formation of superfine nano-grains (3–15 nm diameter) intersecting a dissolving spherical M{sub 3}C carbide. This is evidence of the early formation of nano-grains associated with the WEA formation mechanism.

  16. Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part I. Microstructural Characterization of Rapidly Solidified Solders

    Science.gov (United States)

    Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

    2016-12-01

    Particles of Cu x Al y in Sn-Cu-Al solders have previously been shown to nucleate the Cu6Sn5 phase during solidification. In this study, the number and size of Cu6Sn5 nucleation sites were controlled through the particle size refinement of Cu x Al y via rapid solidification processing and controlled cooling in a differential scanning calorimeter. Cooling rates spanning eight orders of magnitude were used to refine the average Cu x Al y and Cu6Sn5 particle sizes down to submicron ranges. The average particle sizes, particle size distributions, and morphologies in the microstructures were analyzed as a function of alloy composition and cooling rate. Deep etching of the samples revealed the three-dimensional microstructures and illuminated the epitaxial and morphological relationships between the Cu x Al y and Cu6Sn5 phases. Transitions in the Cu6Sn5 particle morphologies from faceted rods to nonfaceted, equiaxed particles were observed as a function of both cooling rate and composition. Initial solidification cooling rates within the range of 103 to 104 °C/s were found to be optimal for realizing particle size refinement and maintaining the Cu x Al y /Cu6Sn5 nucleant relationship. In addition, little evidence of the formation or decomposition of the ternary- β phase in the solidified alloys was noted. Solidification pathways omitting the formation of the ternary- β phase agreed well with observed room temperature microstructures.

  17. Nucleation-controlled microstructures and anomalous eutectic formation in undercooled Co-Sn and Ni-Si eutectic melts

    Science.gov (United States)

    Li, Mingjun; Kuribayashi, Kazuhiko

    2003-12-01

    Co-20.5 at. pct Sn and Ni-21.4 at. pct Si eutectic alloys have been levitated and undercooled in an electromagnetic levitator (EML) and then solidified spontaneously at different undercoolings. The original surface and cross-sectional morphologies of these solidified samples consist of separate eutectic colonies regardless of melt undercooling, indicating that microstructures in the free solidification of the eutectic systems are nucleation controlled. Regular lamellae always grow from the periphery of an independent anomalous eutectic grain in each eutectic colony. This typical morphology shows that the basic unit should be a single eutectic colony, when discussing the solidification behavior. Special emphasis is focused on the anomalous eutectic formation after a significant difference in linear kinetic coefficients is recognized for terminal eutectic phases, in particular when a eutectic reaction contains a nonfaceted disordered solid solution and a faceted ordered intermetallic compound as the terminal eutectic phases. It is this remarkable difference in the linear kinetic coefficients that leads to a pronounced difference in kinetic undercoolings. The sluggish kinetics in the interface atomic attachment of the intermetallic compound originates the occurrence of the decoupled growth of two eutectic phases. Hence, the current eutectic models are modified to incorporate kinetic undercooling, in order to account for the competitive growth behavior of eutectic phases in a single eutectic colony. The critical condition for generating the decoupled growth of eutectic phases is proposed. Further analysis reveals that a dimensionless critical undercooling may be appropriate to show the tendency for the anomalous eutectic-forming ability when considering the difference in linear kinetic coefficients of terminal eutectic phases. This qualitative criterion, albeit crude with several approximations and assumptions, can elucidate most of the published experimental results

  18. On some perculiarities of microstructure formation and the mechanical properties in thick-walled pieces of cast iron and their application as reactor structural materials

    International Nuclear Information System (INIS)

    Janakiev, N.

    1975-01-01

    The following problems are dealt with in the present work: Microstructure formation and mechanical properties of thick-walled cast pieces, influence of neutron irradiation on the mechanical properties, manufacture of thick-walled castings for reactor construction, application of cast iron as reactor structural material. It is shown that graphite formation plays an extremely important role regarding the mechanical properties. A new construction for vertically stressed pressure vessels is given. These vessels can be fabricated mainly of cast iron with graphite spheres, cast steel, or a combination of both depending on the operational pressure. (GSCH) [de

  19. THE INFLUENCE OF HEAT TREATMENT WITH THE LIQUID PHASE ON FORMATION OF A MICROSTRUCTURE OF EUTECTIC Al-Si-ALLOY

    Directory of Open Access Journals (Sweden)

    A. Anikin

    2015-01-01

    Full Text Available The effect of heat treatment on the structure of the eutectic Al-Si-alloy, a theoretical substantiation process based on thermal analyzer and cooked microstructures was presented in this paper.

  20. Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

    International Nuclear Information System (INIS)

    Yasavol, N.; Abdollah-zadeh, A.; Ganjali, M.; Alidokht, S.A.

    2013-01-01

    Highlights: ► Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. ► Microstructural refinements of PLSM led to microhardness enhancement. ► Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2–4 times over that of the base metal.

  1. Microstructure and mechanical behavior of pulsed laser surface melted AISI D2 cold work tool steel

    Energy Technology Data Exchange (ETDEWEB)

    Yasavol, N. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Abdollah-zadeh, A., E-mail: zadeh@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Ganjali, M. [Materials and Energy Research Center, P.O. Box 14155-4777, Karaj (Iran, Islamic Republic of); Alidokht, S.A. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer Melted zone contained fine dendrites in the bottom and equiaxed grains on the top. Black-Right-Pointing-Pointer Microstructural refinements of PLSM led to microhardness enhancement. Black-Right-Pointing-Pointer Higher scanning rate and lower laser energy were more effective to refine the microstructure. - Abstract: D2 cold work tool steel (CWTS) was subjected to pulse laser surface melting (PLSM) at constant frequency of 20 Hz Nd: YAG laser with different energies, scanning rate and pulse durations radiated to the surface. Characterizing the PLSM, with optical and field emission scanning electron microscopy, electron backscattered diffraction and surface hardness mapping technique was used to evaluate the microhardness and mechanical behavior of different regions of melting pool. Increasing laser energy and reducing the laser scanning rate results in deeper melt pool formation. Moreover, PLSM has led to entirely dissolution of the carbides and re-solidification of cellular/dendritic structure of a fine scale surrounded by a continuous interdendritic network. This caused an increase in surface microhardness, 2-4 times over that of the base metal.

  2. Morphology, microstructure, and mechanical properties of laser-welded joints in GH909 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chunming; Cai, Yuanzheng; Hu, Chongjing; Zhang, Xiong; Yan, Fei; Hu, Xiyuan [Huazhong University of Science and Technology, Wuhan (China)

    2017-05-15

    The experimental laser welding of GH909 alloy was conducted in this study. The morphology, microstructure, and mechanical properties of laser-welded joints were analyzed by scanning electron microscopy, energy diffraction spectroscopy, and other techniques. Results revealed that the microstructure of the welded joints mainly consisted of tiny cellular structures, dendritic structures, and equiaxed crystals. Pores appeared in the interdendritic regions because of the insufficient local feeding of molten metal during solidification. Nb segregation in the heat-affected zone caused liquation cracking, whereas C segregation further induced the formation of carbide precipitates along the grain boundaries during the welding thermal cycle. The instability of the keyhole significantly promoted the escape of the metal vapor/plasma from the hole; as a result, porosity defects formed in the weld. The average tensile strength of the test joints was 756 MPa, which is 93.1 % of that of the base metal. The average microhardness of the weld zone (250 HV) was higher than that of the GH909 alloy substrate (208 HV), peaking at 267 HV. Microcracks appeared along the grain boundaries, proving that the grain boundaries were the weakest areas in the joint.

  3. Role of spall in microstructure evolution during laser-shock-driven rapid undercooling and resolidification

    International Nuclear Information System (INIS)

    Colvin, Jeffrey D.; Jankowski, Alan F.; Kumar, Mukul; MoberlyChan, Warren J.; Reed, Bryan W.; Paisley, Dennis L.; Tierney, Thomas E.

    2009-01-01

    We previously reported [Colvin et al., J. Appl. Phys. 101, 084906 (2007)] on the microstructure morphology of pure Bi metal subjected to rapid laser-shock-driven melting and subsequent resolidification upon release of pressure, where the estimated effective undercooling rates were of the order of 10 9 -10 10 K/s. More recently, we repeated these experiments, but with a Bi/Zn alloy (Zn atomic fraction of 2%-4%) instead of elemental Bi and with a change in target design to suppress spall in the Bi/Zn samples. We observed a similar microstructure morphology in the two sets of experiments, with initially columnar grains recrystallizing to larger equiaxed grains. The Bi samples, however, exhibited micron-scale dendrites on the spall surfaces, whereas there were no dendritic structures anywhere in the nonspalled Bi/Zn, even down to the nanometer scale as observed by transmission electron microscopy. We present the simulations and the interferometry data that show that the samples in the two sets of experiments followed nearly identical hydrodynamic and thermodynamic paths apart from the presence of (probably partially liquid) spall in pure Bi. Simulations also show that the spall occurs right at the moving phase front and, hence, the spall itself cuts off the principal direction for latent heat dissipation across the phase boundary. We suggest that it is the liquid spall itself that creates the conditions for dendrite formation

  4. Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

    Science.gov (United States)

    Yandong, Yu; Shuzhen, Kuang; Jie, Li

    2015-09-01

    The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

  5. Cracks growth behaviors of commercial pure titanium under nanosecond laser irradiation for formation of nanostructure-covered microstructures (with sub-5-μm)

    Science.gov (United States)

    Pan, A. F.; Wang, W. J.; Mei, X. S.; Zheng, B. X.; Yan, Z. X.

    2016-11-01

    This study reported on the formation of sub-5-μm microstructures covered on titanium by cracks growth under 10-ns laser radiation at the wavelength of 532 nm and its induced light modification for production of nanostructures. The electric field intensity and laser power density absorbed by commercial pure titanium were computed to investigate the self-trapping introduced by cracks and the effect of surface morphology on laser propagation characteristics. It is found that nanostructures can form at the surface with the curvature radius below 20 μm. Meanwhile, variable laser fluences were applied to explore the evolution of cracks on commercial pure titanium with or without melt as spot overlap number increased. Experimental study was first performed at the peak laser fluence of 1.063 J/cm2 to investigate the microstructures induced only by cracks growth. The results demonstrated that angular microstructures with size between 1.68 μm and 4.74 μm was obtained and no nanostructure covered. Then, at the peak laser fluence of 2.126 J/cm2, there were some nanostructures covered on the melt-induced curved microstructured surface. However, surface molten material submerged in the most of cracks at the spot overlap number of 744, where the old cracks disappeared. The results indicated that there was too much molten material and melting time at the peak laser fluence of 2.126 J/cm2, which was not suitable for obtainment of perfect micro-nano structures. On this basis, peak laser fluence was reduced down to 1.595 J/cm2 and the sharp sub-5 μm microstructures with nanostructures covered was obtained at spot overlap number of 3720.

  6. Microstructure and mechanical properties of weld-bonded and resistance spot welded magnesium-to-steel dissimilar joints

    International Nuclear Information System (INIS)

    Xu, W.; Chen, D.L.; Liu, L.; Mori, H.; Zhou, Y.

    2012-01-01

    Highlights: ► Adhesive reduces shrinkage porosity and stress concentration around the weld nugget. ► Adhesive promotes the formation of intermetallic compounds during weld bonding. ► In Mg/steel joints fusion zone appears only at the Mg side with dendritic structures. ► Weld-bonded Mg/steel joints are considerably stronger than RSW Mg/steel joints. ► Fatigue strength is three-fold higher for weld-bonded joints than for RSW joints. - Abstract: The aim of this study was to evaluate microstructures, tensile and fatigue properties of weld-bonded (WB) magnesium-to-magnesium (Mg/Mg) similar joints and magnesium-to-steel (Mg/steel) dissimilar joints, in comparison with resistance spot welded (RSW) Mg/steel dissimilar joints. In the WB Mg/Mg joints, equiaxed dendritic and divorced eutectic structures formed in the fusion zone (FZ). In the dissimilar joints of RSW and WB Mg/steel, FZ appeared only at Mg side with equiaxed and columnar dendrites. At steel side no microstructure changed in the WB Mg/steel joints, while the microstructure in the RSW Mg/steel joints consisted of lath martensite, bainite, pearlite and retained austenite leading to an increased microhardness. The relatively low cooling rate suppressed the formation of shrinkage porosity but promoted the formation of MgZn 2 and Mg 7 Zn 3 in the WB Mg/steel joints. The added adhesive layer diminished stress concentration around the weld nugget. Both WB Mg/Mg and Mg/steel joints were significantly stronger than RSW Mg/steel joints in terms of the maximum tensile shear load and energy absorption, which also increased with increasing strain rate. Fatigue strength was three-fold higher for WB Mg/Mg and Mg/steel joints than for RSW Mg/steel joints. Fatigue failure in the RSW Mg/steel joints occurred from the heat-affected zone near the notch root at lower load levels, and in the mode of interfacial fracture at higher load levels, while it occurred in the Mg base metal at a maximum cyclic load up to ∼10 kN in

  7. Cracks growth behaviors of commercial pure titanium under nanosecond laser irradiation for formation of nanostructure-covered microstructures (with sub-5-μm)

    Energy Technology Data Exchange (ETDEWEB)

    Pan, A.F.; Wang, W.J., E-mail: wenjunwang@mail.xjtu.edu.cn; Mei, X.S.; Zheng, B.X.; Yan, Z.X.

    2016-11-30

    Highlights: • The sub-5-μm microstructures on commercial pure titanium are creatively obtained based on cracks growth under 10 ns laser irradiation. • The distribution modification of laser energy induced by cambered microstructures was theoretically analyzed to produce nanostructures. • The sharp micro-nano structures under combined action of crack growth and hot-melt are obtained. - Abstract: This study reported on the formation of sub-5-μm microstructures covered on titanium by cracks growth under 10-ns laser radiation at the wavelength of 532 nm and its induced light modification for production of nanostructures. The electric field intensity and laser power density absorbed by commercial pure titanium were computed to investigate the self-trapping introduced by cracks and the effect of surface morphology on laser propagation characteristics. It is found that nanostructures can form at the surface with the curvature radius below 20 μm. Meanwhile, variable laser fluences were applied to explore the evolution of cracks on commercial pure titanium with or without melt as spot overlap number increased. Experimental study was first performed at the peak laser fluence of 1.063 J/cm{sup 2} to investigate the microstructures induced only by cracks growth. The results demonstrated that angular microstructures with size between 1.68 μm and 4.74 μm was obtained and no nanostructure covered. Then, at the peak laser fluence of 2.126 J/cm{sup 2}, there were some nanostructures covered on the melt-induced curved microstructured surface. However, surface molten material submerged in the most of cracks at the spot overlap number of 744, where the old cracks disappeared. The results indicated that there was too much molten material and melting time at the peak laser fluence of 2.126 J/cm{sup 2}, which was not suitable for obtainment of perfect micro-nano structures. On this basis, peak laser fluence was reduced down to 1.595 J/cm{sup 2} and the sharp sub–5

  8. Formation of polar surfaces in microstructured ZnO by doping with Cu and applications in photocatalysis using visible light

    International Nuclear Information System (INIS)

    Pawar, Rajendra C.; Choi, Da-Hyun; Lee, Jai-Sung; Lee, Caroline S.

    2015-01-01

    We report the synthesis of copper-doped zinc oxide microstructures with a large amount of polar surfaces using a single-step facile chemical method by collecting powders of zinc oxide (ZnO) microstructures. It was found that rod-like morphology of ZnO transformed into disk and sphere-like structure with nanosheets. Hollow disk-like structures were formed due to the surface etching properties of Cl − ions in the copper chloride precursor. The photocatalytic degradation of methylene blue (MB) and rhodamine B (RhB) dyes was measured under irradiation with visible light using the structures as catalysts. The Cu-doped ZnO exhibited better photodegradation properties than did undoped ZnO. The enhanced performance is attributed to the existence of (001) polar surfaces, oxygen vacancies, and increased optical absorbance at visible wavelengths, which is consistent with the field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), room temperature photoluminescence (PL), and optical absorbance measurements. These favorable photocatalytic properties of the doped microstructures demonstrate their potential for use in wastewater treatment. - Graphical abstract: Graphical abstract shows the electron transfer mechanism under visible light for Cu-doped ZnO microstructures and the photocatalytic degradation of dye. - Highlights: • Cu induced microstructures of ZnO with polar surfaces. • Methylene blue degradation under visible light irradiation. • Room temperature ferromagnetism due to oxygen vacancies in ZnO. • 7% Cu–ZnO has highest photocatalytic activity

  9. Effect of zirconium addition on the microstructure and mechanical properties of 15Cr-ODS ferritic Steels consolidated by hot isostatic pressing

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Haijian, E-mail: haijianxu@eis.hokudai.ac.jp [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Material Science and Engineering, Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Lu, Zheng; Wang, Dongmei; Liu, Chunming [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China)

    2017-01-15

    The influence of Zr addition on the microstructure and mechanical properties of mechanically alloyed (MA) ODS ferritic steels were studied in this work. The microstructure characteristics included the grain size, oxide particles number densities, size distributions, crystal structures and compositions. TEM foils measurements were complemented by studies of alloys on carbon extraction replica and focus ion beam (FIB) foils. The tensile properties were carried out at different temperatures. The microstructure and mechanical properties were analyzed and compared with nominal compositions (wt.%): Fe-15Cr-2W-0.3Y{sub 2}O{sub 3} and Fe-15Cr −2W-0.3Zr-0.3Y{sub 2}O{sub 3}. The experimental revealed that the addition of Zr increased the volume fraction of the smallest and equiaxed ferritic grains, number density of nano-oxide particles and decreased the average size of oxide particles within the ferritic matrix, promoting the formation of fine trigonal δ-phase Y{sub 4}Zr{sub 3}O{sub 12} nano-oxides and leading to the enhancement of the mechanical properties of the ODS steels.

  10. Effect of a high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys

    International Nuclear Information System (INIS)

    Li, Xi; Gagnoud, Annie; Wang, Jiang; Li, Xiaolong; Fautrelle, Yves; Ren, Zhongming; Lu, Xionggang; Reinhart, Guillaume; Nguyen-Thi, Henri

    2014-01-01

    The effect of an axial high magnetic field on the microstructures in directionally solidified Zn–Cu peritectic alloys was investigated. The experimental results indicated that the magnetic field induced the destabilization of the liquid–solid interface and the formation of a band-like structure. The magnetic field also caused the disruption of the columnar η-Zn and ε-Zn 5 Cu dendrites. As the applied magnetic field increased, the columnar-to-equiaxed transition occurred, and the size of the equiaxed grains gradually decreased. The magnetic effects, the magnetic moment and the thermoelectric magnetic effects during the directional solidification of Zn–Cu peritectic alloys under an axial magnetic field were studied. Regular ε-Zn 5 Cu hexagons appeared on the transverse section of the sample fabricated with a high magnetic field (i.e. 16 T). In addition, electron backscatter diffraction analysis revealed that the 〈0 0 0 1〉-crystal direction of the Zn 5 Cu crystal is not only its easy magnetization direction but also its preferred growth direction. The thermoelectric magnetic effects were numerically simulated. The results indicated that a thermoelectric magnetic force acts on the solid near the liquid–solid interface and increases linearly with an increase in the magnetic field. As the effect of the magnetic moment arising from the magnetic crystalline anisotropy is eliminated, the thermoelectric magnetic effect has a substantial effect on the solidification structure. Therefore, the destabilization of the liquid–solid interface and the disruption of the dendrites during directional solidification under the magnetic field are primarily due to the thermoelectric magnetic force acting on the solid

  11. Specific features of direct formation of graphite-like microstructures in polycarbonate samples by single femtosecond laser pulses

    Energy Technology Data Exchange (ETDEWEB)

    Ganin, D V; Lapshin, K E; Obidin, A Z; Vartapetov, S K [Physics Instrumentation Center, A.M. Prokhorov General Physics Institute, Russian Academy of Sciences, Troitsk, Moscow Region (Russian Federation)

    2015-11-30

    We present the result of the experiments on producing graphite-like cylindrical microstructures by focusing single femtosecond laser pulses into the bulk of a transparent polymer (polycarbonate). The microstructures are embedded in a cladding with a modified refractive index, possessing waveguide properties. In the experiments with nontransparent screens and diaphragms, placed in the laser beam in front of the entrance pupil of the objective with a large numerical aperture, we have found that the paraxial rays are blocked by the peripheral ones, which reduces the length of the destruction region in the pre-focal zone. In the experiments with transparent screens and diaphragms, introducing optical delays τ{sub d} between the paraxial and peripheral rays, the quantitative dependence of the destruction region length in the pre-focal zone on the value of τ{sub d} is determined. (interaction of laser radiation with matter. laser plasma)

  12. Microstructural characterization, formation mechanism and fracture behavior of the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content

    Energy Technology Data Exchange (ETDEWEB)

    Ning, Yongquan, E-mail: luckyning@nwpu.edu.cn [School of Materials Science & Engineering, Northwestern Polytechnical University, Xi' an 710072 (China); Huang, Shibo [Anshan Iron & Steel Group Corporation Bayuquan Subsidiary Company, Bayuquan 115007 (China); Fu, M.W. [Department of Mechanical Engineering, Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China); Dong, Jie [Inspection & Research Institute of Boiler & Pressure Vessel of Jiangxi Province, Nanchang 330029 (China)

    2015-11-15

    Microstructural characterization, formation mechanism and fracture behavior of the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content (GH4169, equivalent to Inconel 718) have been quantitatively investigated in this research. The typical microstructures of δ phases with the stick, mixed and needle shapes obviously present in Inconel 718 after the isothermal upsetting at the temperature of 980–1060 °C with the initial strain rate of 10{sup −3}–10{sup −1} s{sup −1}. It is found that the shape of the δ phase has a great effect on the mechanical properties of the alloy, viz., the stick δ phase behaves good plasticity and the needle δ phase has good strength. In addition, the needle δ phase can be used to control the grain size as it can prevent grain growth. The combined effect of the localized necking and microvoid coalescence leads to the final ductile fracture of the GH4169 components with the needle δ phase. Both dislocation motion and atom diffusion are the root-cause for the needle δ phase to be firstly separated at grain boundary and then at sub-boundary. The formation mechanism of the needle δ phase is the new finding in this research. Furthermore, it is the primary mechanism for controlling the needle δ phase in Fe–Ni–Cr type superalloys with high Nb content. - Highlights: • Shape of the δ phase takes great effect on mechanical property. • Needle δ phase plays a great role to prevent grain growth. • Needle δ phase can enhance the fracture strength. • Microstructure mechanism of the needle δ phase has been investigated. • Fracture behavior of the needle δ phase has been studied.

  13. Effects of initial microstructure and texture on microstructure, texture evolution and magnetic properties of non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Li, Hua-Long [Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Wang, Hui [Science and Technology on Surface Physics and Chemistry Laboratory, P.O. Box No. 9-35, Huafengxincun, Jiangyou City, Sichuan Province 621908 (China); National Key Laboratory for Nuclear Fuel and Materials, Nuclear Power Institute of China, Chengdu 610041 (China); Liu, Yi; Gao, Fei; An, Ling-Zi; Zhao, Shi-Qi; Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2016-05-15

    An equiaxed grained as-cast strip and a columnar grained as-cast strip was produced by using twin-roll strip casting, respectively. Both as-cast strips mainly containing 0.71 wt%Si and 0.44 wt%Al were cold rolled and annealed with or without the hot rolling prior to cold rolling. Microstructure, texture evolution along the whole processing routes and the magnetic properties were investigated in detail. It was found that the equiaxed grained strip was characterized by almost random texture while the columnar grained strip was dominated by strong λ-fiber (<001>‖ND) texture. After cold rolling and annealing, all the final sheets of both the as-cast strips showed extremely weak γ-fiber (<111>‖ND) recrystallization texture. In addition, the finally annealed sheets of the equiaxed grained strip were dominated by relatively weak λ-fiber and strong Goss ({110}<001>) recrystallization texture while those of the columnar grained strip were dominated by much stronger λ-fiber and much weaker Goss recrystallization texture regardless of whether the hot rolling was adopted before cold rolling, thus the former showed much lower magnetic induction than the latter. On the other hand, even though the finally annealed sheets of the equiaxed grained strip showed a little more homogeneous recrystallization microstructure with a little bigger grain size than those of the columnar grained strip in the case of no hot rolling, a much higher iron loss was displayed. By contrast, in the case of hot rolling, the former exhibited a little lower iron loss than the latter as a result of the more significant increase in grain size and λ-fiber recrystallization texture. The introduction of the hot rolling could increase the grain size, strengthen λ-fiber texture and weaken Goss texture of the finally annealed sheets of both the as-cast strips, leading to a much improvement in both the magnetic induction and iron loss. - Highlights: • Equiaxed and columnar grained as-cast strips were

  14. Investigation of microstructure and V-defect formation inInxGa1-xN/GaN MQW grown using temperature-gradient MOCVD

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, M.C.; Liliental-Weber, Z.; Zakharov, D.N.; McCready,D.E.; Jorgenson, R.J.; Wu, J.; Shan, W.; Bourret-Courchesne, E.D.

    2004-11-19

    Temperature-gradient Metalorganic Chemical Vapor Deposition was used to deposit In{sub x}Ga{sub 1-x}N/GaN multiple quantum well structures with a concentration gradient of indium across the wafer. These multiple quantum well structures were deposited on low defect density (2 x 10{sup 8} cm{sup -2}) GaN template layers for investigation of microstructural properties and V-defect (pinhole) formation. Room temperature photoluminescence and photomodulated transmission were used for optical characterization which show a systematic decrease in emission energy for a decrease in growth temperature. Triple-axis X-ray diffraction, scanning electron microscopy and cross-section transmission electron microscopy were used to obtain microstructural properties of different regions across the wafer. Results show that there is a decrease in crystal quality and an increase in V-defect formation with increasing indium concentration. A direct correlation was found between V-defect density and growth temperature due to increased strain and indium segregation for increasing indium concentration.

  15. Effect of carbon additions on the as-cast microstructure and defect formation of a single crystal Ni-based superalloy

    International Nuclear Information System (INIS)

    Al-Jarba, K.A.; Fuchs, G.E.

    2004-01-01

    In an effort to reduce grain defects in large single crystal Ni-base superalloy components, carbon is intentionally added. In this study, the effect of carbon additions on the microstructure and solidification defect formation of a model Ni-based superalloy, LMSX-1, was examined. The results show that the tendency of the alloy to form all types of solidification defects decreased as the carbon content increased. The as-cast microstructures also exhibited a decrease in the amount of γ-γ' eutectic structure and an increase in the volume fraction of carbides and porosity, as the carbon content was increased. The carbides formed in these alloys were mostly of script-type MC carbides which formed continuous, dendritic networks in the interdendritic region. Microprobe analysis of the as-cast structures showed that the partitioning coefficients did not change with carbon additions. Therefore, the reduction in defect formation with increasing carbon content could not be attributed to changes in segregation behavior of alloying elements. Instead, the presence of these carbides in the interdendritic regions of the alloy appeared to have prevented the thermosolutal fluid flow

  16. Influence of CNTs decomposition during reactive friction-stir processing of an Al-Mg alloy on the correlation between microstructural characteristics and microtextural components.

    Science.gov (United States)

    Khodabakhshi, F; Nosko, M; Gerlich, A P

    2018-05-03

    Multipass friction-stir processing was employed to uniformly disperse multiwalled carbon nanotubes (MW-CNTs) within an Al-Mg alloy metal matrix. Decomposition of MW-CNTs occurs in situ as a result of solid-state chemical reactions, forming fullerene (C60) and aluminium carbide (Al 4 C 3 ) phases during reactive high temperature severe plastic processing. The effects of this decomposition on the microstructural features, dynamic restoration mechanisms and crystallographic microtextural developments are studied for the first time by using electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) analysis. The formation of an equiaxed grain structure with an average size of ∼1.5 μm occurs within the stirred zone (SZ) under the influence of inclusions which hinder grain boundary migration via Zener-Smith pinning mechanisms during the discontinuous dynamic recrystallisation (DDRX). Formation of two strong Cubic and Brass microtextural components in the heat affected zone (HAZ) and thermomechanical affected zone (TMAZ) was noted as compared to the completely random and Cube components found in the base and SZ regions, respectively. The microstructural modification led to hardening and tensile strength improvement for the processed nanocomposite by ∼55% and 110%, respectively with respect to the annealed Al-Mg base alloy. © 2018 The Authors Journal of Microscopy © 2018 Royal Microscopical Society.

  17. Microstructural evolution in copper subjected to severe plastic deformation: Experiments and analysis

    International Nuclear Information System (INIS)

    Mishra, A.; Kad, B.K.; Gregori, F.; Meyers, M.A.

    2007-01-01

    The evolution of microstructure and the mechanical response of copper subjected to severe plastic deformation using equal channel angular pressing (ECAP) was investigated. Samples were subjected to ECAP under three different processing routes: B C , A and C. The microstructural refinement was dependent on processing with route B C being the most effective. The mechanical response is modeled by an equation containing two dislocation evolution terms: one for the cells/subgrain interiors and one for the cells/subgrain walls. The deformation structure evolves from elongated dislocation cells to subgrains to equiaxed grains with diameters of ∼200-500 nm. The misorientation between adjacent regions, measured by electron backscatter diffraction, gradually increases. The mechanical response is well represented by a Voce equation with a saturation stress of 450 MPa. Interestingly, the microstructures produced through adiabatic shear localization during high strain rate deformation and ECAP are very similar, leading to the same grain size. It is shown that both processes have very close Zener-Hollomon parameters (ln Z ∼ 25). Calculations show that grain boundaries with size of 200 nm can rotate by ∼30 deg. during ECAP, thereby generating and retaining a steady-state equiaxed structure. This is confirmed by a grain-boundary mobility calculation which shows that their velocity is 40 nm/s for a 200 nm grain size at 350 K, which is typical of an ECAP process. This can lead to the grain-boundary movement necessary to retain an equiaxed structure

  18. Two-dimensional multi-scale dendrite needle network modeling and x-ray radiography of equiaxed alloy solidification in grain-refined Al-3.5 wt-%Ni

    International Nuclear Information System (INIS)

    Sturz, Laszlo; Theofilatos, Angelos

    2016-01-01

    The aim of this work is to investigate multiple dendritic equiaxed grain formation during directional solidification of grain-refined Al-3.5 wt-%Ni under a range of different solidification conditions. This is achieved by comparing the results of in-situ x-ray radiographic experiments involving thin samples (as reported in the literature) to the results of 2D multi-scale dendrite needle network (DNN) modeling covering the essential experimental length scale. The model takes into account heterogeneous nucleation, branched dendritic growth and solutal interaction between branches and multiple equiaxed grains. The decrease in equivalent circular diameter of the steady-state average grain size with pulling velocity, as observed in the Bridgman-type experiments, is well captured by the modeling results, and likewise the ratio of activated nucleation seeds. Using experimentally estimated nucleation parameters in the modeling, a log normal nucleation undercooling distribution provided slightly but not significantly better agreement with experiments than a Gaussian distribution, with remaining absolute differences in the equivalent circular diameter of up to 31%. Thus, even with the 2D modeling of an essentially 3D experiment, fairly good agreement is achieved. This is attributed to a solutal undercooling of the equiaxed front region in the modeling which is similar in comparison to the dendrite tip undercooling predicted by an analytical 3D calculation, on which the estimation of nucleation parameters was based. Moreover, dendrite side-branching in modeling is of minor impact, due to a ratio between solutal diffusion length and equivalent circular diameter inferior to 0.49 under all solidification conditions. Additionally, at low pulling velocities, the computed grain density is only slightly dependent on which unknown dendrite selection parameter σ* over a wider range is selected. On the other hand, at high pulling velocities there is no dependence. In short

  19. Formation of microstructure and properties on hot working and heat treatment of high strength modular cast iron

    International Nuclear Information System (INIS)

    Trajno, A.I.; Yusupov, V.S.; Kugushin, A.A.

    1999-01-01

    The possibility of plastic deformation of high strength modular cast iron (HSNCI) is under study. The microstructure and mechanical properties of hot worked and heat treated cast iron are investigated for the composition, %: Fe - 2.9 C - 2.4 Si - 0.7 Ni - 0.05 Mg - 0.04 Ce. It is stated that HSNCI can withstand various types of hot working without fracturing. Graphite inclusions lose their modular shape irreversibly during plastic deformation. Subsequent heat treatment affects the metal matrix only. The heating in oxidizing environment is noted to result in cast iron surface decarbonization [ru

  20. Formation of quasi-periodic nano- and microstructures on silicon surface under IR and UV femtosecond laser pulses

    International Nuclear Information System (INIS)

    Ionin, Andrei A; Golosov, E V; Kolobov, Yu R; Kudryashov, Sergei I; Ligachev, A E; Makarov, Sergei V; Novoselov, Yurii N; Seleznev, L V; Sinitsyn, D V

    2011-01-01

    Quasi-periodic nano- and microstructures have been formed on silicon surface using IR ( λ ≈ 744 nm) and UV ( λ ≈ 248 nm) femtosecond laser pulses. The influence of the incident energy density and the number of pulses on the structured surface topology has been investigated. The silicon nanostructurisation thresholds have been determined for the above-mentioned wavelengths. Modulation of the surface relief at the doubled spatial frequency is revealed and explained qualitatively. The periods of the nanostructures formed on the silicon surface under IR and UV femtosecond laser pulses are comparatively analysed and discussed.

  1. Microstructural aspects of crack formation and propagation in the austenitic steel X6CrNiNb18-10 under low cycle fatigue loading

    International Nuclear Information System (INIS)

    Soppa, E.; Kohler, C.; Roos, E.; Schuler, X.

    2012-01-01

    The understanding of the crack initiation mechanisms and crack growth in apparently monolithic materials like X6CrNiNb18-10 stainless steel under cyclic loading requires the explicit analysis of the phenomena underlying fatigue on both atomistic and microscopic levels. The permanent delivery of mechanical energy through cyclic loading evokes changes in the microstructure that can lead to a martensitic transformation. The transformation of a metastable cubic face centered austenite and formation of a cubic body centered α'-martensite under cyclic loading at room temperature was found, both, in the experiment and in molecular dynamics simulations. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∝ 1 μm) differently oriented grains, also in the same parent austenitic grain. By a combination of interrupted low cycle fatigue tests (LCF) and electron backscatter diffraction (EBSD) measurements the martensitic transformation and subsequent fatigue crack formation were observed at the same area in the microstructure at different stages of the specimen lifetime. The EBSD measurements showed the following crack initiation scenarios: Cracks started (a) at the phase boundary between austenite and α'-martensite, (b) inside fully martensitic areas in the matrix, (c) at broken or debonded coarse NbCs. It is obvious that formation of a hard α'-martensite in a ductile and soft austenite and forming two-phase material causes a heterogeneous stress and strain distribution on the microscopic level. α'-martensite enhances locally the stress amplitude whereas in a soft austenite the plastic strain amplitude increases. Strain concentration in the austenite along the phase boundary is connected with a stress increase along the interface and can initiate fatigue crack there. Also at the crack tip, a permanent martensitic transformation occurs, so that the growth of the fatigue cracks at room temperature seems

  2. Microstructural aspects of crack formation and propagation in the austenitic steel X6CrNiNb18-10 under low cycle fatigue loading

    Energy Technology Data Exchange (ETDEWEB)

    Soppa, E.; Kohler, C.; Roos, E.; Schuler, X. [Stuttgart Univ. (Germany). MPA

    2012-07-01

    The understanding of the crack initiation mechanisms and crack growth in apparently monolithic materials like X6CrNiNb18-10 stainless steel under cyclic loading requires the explicit analysis of the phenomena underlying fatigue on both atomistic and microscopic levels. The permanent delivery of mechanical energy through cyclic loading evokes changes in the microstructure that can lead to a martensitic transformation. The transformation of a metastable cubic face centered austenite and formation of a cubic body centered α'-martensite under cyclic loading at room temperature was found, both, in the experiment and in molecular dynamics simulations. The martensite nucleates prevalently at grain boundaries, triple points and at the specimen free surface and forms small (∝ 1 μm) differently oriented grains, also in the same parent austenitic grain. By a combination of interrupted low cycle fatigue tests (LCF) and electron backscatter diffraction (EBSD) measurements the martensitic transformation and subsequent fatigue crack formation were observed at the same area in the microstructure at different stages of the specimen lifetime. The EBSD measurements showed the following crack initiation scenarios: Cracks started (a) at the phase boundary between austenite and α'-martensite, (b) inside fully martensitic areas in the matrix, (c) at broken or debonded coarse NbCs. It is obvious that formation of a hard α'-martensite in a ductile and soft austenite and forming two-phase material causes a heterogeneous stress and strain distribution on the microscopic level. α'-martensite enhances locally the stress amplitude whereas in a soft austenite the plastic strain amplitude increases. Strain concentration in the austenite along the phase boundary is connected with a stress increase along the interface and can initiate fatigue crack there. Also at the crack tip, a permanent martensitic transformation occurs, so that the growth of the fatigue cracks at room

  3. Effect of Starting As-cast Structure on the Microstructure-Texture Evolution During Subsequent Processing and Finally Ridging Behavior of Ferritic Stainless Steel

    Science.gov (United States)

    Modak, Pranabananda; Patra, Sudipta; Mitra, Rahul; Chakrabarti, Debalay

    2018-06-01

    Effect of the initial as-cast structure on the microstructure-texture evolution during thermomechanical processing of 409L grade ferritic stainless steel was studied. Samples from the regions of cast slab having `columnar,' `equiaxed,' and a mixture of `columnar' and `equiaxed' grains were subjected to two different processing schedules: one with intermediate hot-band annealing before cold-rolling followed by final annealing, and another without any hot-band annealing. EBSD study reveals that large columnar crystals with cube orientation are very difficult to deform and recrystallize uniformly. Resultant variations in ferrite grain structure and retention of cube-textured band in cold-rolled and annealed sheet contribute to ridging behavior during stretch forming. Initial equiaxed grain structure is certainly beneficial to reduce or even eliminate ridging defect by producing uniform ferrite grain structure, free from any texture banding. Application of hot-band annealing treatment is also advantageous as it can maximize the evolution of beneficial gamma-fiber texture and eliminate the ridging defect in case of completely `equiaxed' starting structure. Such treatment reduces the severity of ridging even if the initial structure contains typically mixed `columnar-equiaxed' grains.

  4. Effects of microstructure on creep of Ti-24Al-11Nb polycrystals

    International Nuclear Information System (INIS)

    Albert, D.E.

    1991-01-01

    The purpose was to determine the steady-state creep rate (CRSS) of various microstructures of Ti-24Al-11Nb (a/o). This alloy is a two-phase (β + α 2 ) Ti 3 Al-based aluminide with niobium added to stabilize β. The microstructure of the heat-treated alloy is lath α 2 surrounded by a thin film of β arranged in a basketweave morphology, while the as-received microstructure consists of equiaxed α 2 plus a small amount of β. SSCR vs. stress and vs. temperature curves were determined to find Q a , apparent creep activation energy, and n, power law stress exponent. At low stresses, Q a s determined for all microstructures were found to be between 106 kJ/mol and 145 kJ/mol, which agrees fairly well with the value of 121 kJ/mol previously obtained for grain boundary diffusional creep in titanium at low stresses. Mechanical-test results show that microstructures with a coarse α 2 lath size in general display improved creep resistance over fine-lathed structures. Specimens with an equiaxed α 2 phase microstructure exhibit much greater creep rates at all stresses and temperatures

  5. Modelling of Filling, Microstructure Formation, Local Mechanical Properties and Stress – Strain Development in High-Pressure Die Cast Aluminium Castings

    DEFF Research Database (Denmark)

    Kotas, Petr; Hattel, Jesper Henri; Thorborg, Jesper

    2009-01-01

    .e. whether the casting is based on cast iron- or aluminium-alloys. The distribution of local properties in a casting might vary substantially which makes it complex to optimize the casting with good accuracy. Often, mechanical simulations of the load situation are based on the assumption that the cast...... in an aluminium alloy is considered including simulation of the entire casting process with emphasis on microstructure formation related to mechanical properties such as elastic modulus, yield stress, ultimate strength and elongation as well as residual stresses. Subsequently, the casting is subjected to service...... loads and the results of this analysis are discussed in relation to the predicted local properties as well as the residual stresses originating from the casting simulation....

  6. Microstructure and mechanical properties of an oxide dispersion strengthened ferritic steel by a new fabrication route

    International Nuclear Information System (INIS)

    Guo Lina; Jia Chengchang; Hu Benfu; Li Huiying

    2010-01-01

    A reduced activation oxide dispersion strengthened (ODS) ferritic steel with nominal composition of Fe-12Cr-2.5W-0.25Ti-0.2V-0.4Y 2 O 3 (designated 12Cr-ODS) was produced by using EDTA-citrate complex method to synthesize and add Y 2 O 3 particles to an argon atomized steel powder, followed by hot isostatic pressing at 1160 deg. C for 3 h under the pressure of 130 MPa, forging at 1150 deg. C, and heat treatment at 1050 deg. C for 2 h. The microstructure, tensile, and Charpy impact properties of the 12Cr-ODS steel were investigated. Transmission electron microscopy studies indicate that the 12Cr-ODS steel exhibits the characteristic ferritic structure containing few dislocations. Tensile characterization has shown that the 12Cr-ODS steel has superior tensile strength accompanied by good elongation at room temperature and 550 deg. C. The material exhibits very attractive Charpy impact properties with upper shelf energy of 22 J and a ductile-to-brittle transition temperature (DBTT) of about -15 deg. C. The formation of small, equiaxed grains and fine dispersion of oxide particles are the main reasons for the good compromise between tensile strength and impact properties.

  7. Effect of Gold on the Microstructural Evolution and Integrity of a Sintered Silver Joint

    Science.gov (United States)

    Muralidharan, Govindarajan; Leonard, Donovan N.; Meyer, Harry M.

    2017-07-01

    There is a need for next-generation, high-performance power electronic packages and systems employing wide-bandgap devices to operate at high temperatures in automotive and electric grid applications. Sintered silver joints are currently being evaluated as an alternative to Pb-free solder joints. Of particular interest is the development of joints based on silver paste consisting of nano- or micron-scale particles that can be processed without application of external pressure. The microstructural evolution at the interface of a pressureless-sintered silver joint formed between a SiC die with Ti/Ni/Au metallization and an active metal brazed (AMB) substrate with Ag metallization at 250°C has been evaluated using scanning electron microscopy (SEM), x-ray microanalysis, and x-ray photoelectron spectroscopy (XPS). Results from focused ion beam (FIB) cross-sections show that, during sintering, pores in the sintered region near to the Au layer tend to be narrow and elongated with long axis oriented parallel to the interface. Further densification results in formation of many small, relatively equiaxed pores aligned parallel to the interface, creating a path for easy crack propagation. X-ray microanalysis results confirm interdiffusion between Au and Ag and that a region with poor mechanical strength is formed at the edge of this region of interdiffusion.

  8. Microstructures and mechanical behavior of magnesium processed by ECAP at ice-water temperature

    Science.gov (United States)

    Zuo, Dai; Li, Taotao; Liang, Wei; Wen, Xiyu; Yang, Fuqian

    2018-05-01

    Magnesium of high purity is processed by equal channel angular pressing (ECAP) up to eight passes at the ice-water temperature, in which a core–shell-like structure is used. The core–shell-like structure consists of pure iron (Fe) of 1.5 mm in thickness as the shell and magnesium (Mg) as the core. The microstructure, texture and mechanical behavior of the ECAP-processed Mg are studied. The ECAP processing leads to the formation of fine and equiaxed grains of ~1.1 µm. The basal planes initially parallel to the extrusion direction evolve to slanted basal planes with the tilting angle in a range of 25°–45° to the extrusion direction. Increasing the number of the extrusion passes leads to the decreasing of twins and dislocation density in grains, while individual grains after eight passes still have high dislocation density. The large decreases of twins and the dislocation density make dynamic recrystallization (DRX) difficult, resulting in the decrease of the degree of DRX. Tension test reveals that the mechanical behavior of the ECAP-processed Mg is dependent on grain refinement and textures. The yield strength of the ECAP-extruded Mg first increases with the decrease of the grain size, and then decreases with further decrease of the grain size.

  9. Microstructure and mechanical properties of an oxide dispersion strengthened ferritic steel by a new fabrication route

    Energy Technology Data Exchange (ETDEWEB)

    Guo Lina, E-mail: guoln702@yahoo.com.cn [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Jia Chengchang; Hu Benfu; Li Huiying [School of Material Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-07-25

    A reduced activation oxide dispersion strengthened (ODS) ferritic steel with nominal composition of Fe-12Cr-2.5W-0.25Ti-0.2V-0.4Y{sub 2}O{sub 3} (designated 12Cr-ODS) was produced by using EDTA-citrate complex method to synthesize and add Y{sub 2}O{sub 3} particles to an argon atomized steel powder, followed by hot isostatic pressing at 1160 deg. C for 3 h under the pressure of 130 MPa, forging at 1150 deg. C, and heat treatment at 1050 deg. C for 2 h. The microstructure, tensile, and Charpy impact properties of the 12Cr-ODS steel were investigated. Transmission electron microscopy studies indicate that the 12Cr-ODS steel exhibits the characteristic ferritic structure containing few dislocations. Tensile characterization has shown that the 12Cr-ODS steel has superior tensile strength accompanied by good elongation at room temperature and 550 deg. C. The material exhibits very attractive Charpy impact properties with upper shelf energy of 22 J and a ductile-to-brittle transition temperature (DBTT) of about -15 deg. C. The formation of small, equiaxed grains and fine dispersion of oxide particles are the main reasons for the good compromise between tensile strength and impact properties.

  10. Microstructure and crystallographic texture of pure titanium parts generated by laser additive manufacturing

    Science.gov (United States)

    Arias-González, Felipe; del Val, Jesús; Comesaña, Rafael; Penide, Joaquín; Lusquiños, Fernando; Quintero, Félix; Riveiro, Antonio; Boutinguiza, Mohamed; Gil, Francisco Javier; Pou, Juan

    2018-01-01

    In this paper, the microstructure and crystallographic texture of pure Ti thin walls generated by Additive Manufacturing based on Laser Cladding (AMLC) are analyzed in depth. From the results obtained, it is possible to better understand the AMLC process of pure titanium. The microstructure observed in the samples consists of large elongated columnar prior β grains which have grown epitaxially from the substrate to the top, in parallel to the building direction. Within the prior β grains, α-Ti lamellae and lamellar colonies are the result of cooling from above the β-transus temperature. This transformation follows the Burgers relationship and the result is a basket-weave microstructure with a strong crystallographic texture. Finally, a thermal treatment is proposed to transform the microstructure of the as-deposited samples into an equiaxed microstructure of α-Ti grains.

  11. Microstructure and mechanical properties of Al-3Fe alloy processed by equal channel angular extrusion

    International Nuclear Information System (INIS)

    Fuxiao, Yu; Fang, Liu; Dazhi, Zhao; Toth, Laszlo S

    2014-01-01

    Al-Fe alloys are attractive for applications at temperatures beyond those normally associated with the conventional aluminum alloys. Under proper solidification condition, a full eutectic microstructure can be generated in Al-Fe alloys at Fe concentration well in excess of the eutectic composition of 1.8 wt.% Fe. The microstructure in this case is characterized by the metastable regular eutectic Al-Al 6 Fe fibers of nano-scale in diameter, instead of the equilibrium eutectic Al-Al 3 Fe phase. In this study, the microstructure and mechanical properties of the Al-3Fe alloy with metastable Al 6 Fe particles deformed by equal channel angular extrusion were investigated. Severe plastic deformation results in a microstructure consisting of submicron equiaxed Al grains with a uniform distribution of submicron Al 6 Fe particles on the grain boundaries. The room temperature tensile properties of the alloy with this microstructure will be presented

  12. Report on results concerning development of supermetal technology (FY2000). Development of technology for high-anticorrosive iron-based microstructured metallic material; Super metal no gijutsu kaihatsu seika hokokusho (2000 nendo). Kotaishokusei tetsukei bisai kozo seigyo kinzoku zairyo gijutsu no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With the purpose of greatly improving strength and corrosion-resistance through ultra-refinement of crystal grains of steel materials, research was conducted on microstructure refinement technology utilizing strong magnetic fields and on mechanical property estimation technology for ultra-refined structure steel using computational science, with fiscal 2000 results compiled. In the research for grain refinement utilizing magnetic fields, an inline experiment of transformation was carried out and, as a result, equi-axed grains of 1.6 {mu}m were attained on a 3 mm thick steel plate of commercially used composition by a method of recrystallization after cold rolling. The experiment revealed that the 1 {mu}m grains could be obtained by setting cold-rolling work load to 80%. In addition, data were acquired relating to conditions such as steel composition affecting the formation of orientation in structures, work load and rolling temperature for areas to be recrystallized, holding temperature and time in the magnetic field, and intensity of the magnetic field. In the research for estimating mechanical properties of microstructures by computational science, a Monte Carlo simulation was carried out by employing the result of a polycrystal plasticity method program as the initial value, with a prototype established of the integrated simulation method from the deformation to the microstructure formation. (NEDO)

  13. Microstructure formation in partially melted zone during gas tungsten arc welding of AZ91 Mg cast alloy

    International Nuclear Information System (INIS)

    Zhu Tianping; Chen, Zhan W.; Gao Wei

    2008-01-01

    During gas tungsten arc (GTA) welding of AZ91 Mg cast alloy, constitutional liquid forms locally in the original interdendritic regions in the partially melted zone (PMZ). The PMZ re-solidification behaviour has not been well understood. In this study, the gradual change of the re-solidification microstructure within PMZ from base metal side to weld metal side was characterised. High cooling rate experiments using Gleeble thermal simulator were also conducted to understand the morphological change of the α-Mg/β-Mg 17 Al 12 phase interface formed during re-solidification after partial melting. It was found that the original partially divorced eutectic structure has become a more regular eutectic phase in most of the PMZ, although close to the fusion boundary the re-solidified eutectic is again a divorced one. Proceeding the eutectic re-solidification, if the degree of partial melting is sufficiently high, α-Mg re-solidified with a cellular growth, resulting in a serrated interface between α-Mg and α-Mg/β-Mg 17 Al 12 in the weld sample and between α-Mg and β-Mg 17 Al 12 (fully divorced eutectic) in Gleeble samples. The morphological changes affected by the peak temperature and cooling rate are also explained

  14. Core/Shell Microstructure Induced Synergistic Effect for Efficient Water-Droplet Formation and Cloud-Seeding Application.

    Science.gov (United States)

    Tai, Yanlong; Liang, Haoran; Zaki, Abdelali; El Hadri, Nabil; Abshaev, Ali M; Huchunaev, Buzgigit M; Griffiths, Steve; Jouiad, Mustapha; Zou, Linda

    2017-12-26

    Cloud-seeding materials as a promising water-augmentation technology have drawn more attention recently. We designed and synthesized a type of core/shell NaCl/TiO 2 (CSNT) particle with controlled particle size, which successfully adsorbed more water vapor (∼295 times at low relative humidity, 20% RH) than that of pure NaCl, deliquesced at a lower environmental RH of 62-66% than the hygroscopic point (h g.p ., 75% RH) of NaCl, and formed larger water droplets ∼6-10 times its original measured size area, whereas the pure NaCl still remained as a crystal at the same conditions. The enhanced performance was attributed to the synergistic effect of the hydrophilic TiO 2 shell and hygroscopic NaCl core microstructure, which attracted a large amount of water vapor and turned it into a liquid faster. Moreover, the critical particle size of the CSNT particles (0.4-10 μm) as cloud-seeding materials was predicted via the classical Kelvin equation based on their surface hydrophilicity. Finally, the benefits of CSNT particles for cloud-seeding applications were determined visually through in situ observation under an environmental scanning electron microscope on the microscale and cloud chamber experiments on the macroscale, respectively. These excellent and consistent performances positively confirmed that CSNT particles could be promising cloud-seeding materials.

  15. The irradiation-induced microstructural development and the role of γ' on void formation in Ni-based alloys

    Science.gov (United States)

    Kato, Takahiko; Nakata, Kiyotomo; Masaoka, Isao; Takahashi, Heishichiro; Takeyama, Taro; Ohnuki, Soumei; Osanai, Hisashi

    1984-05-01

    The microstructural development for Inconel X-750, N1-13 at%A1, and Ni-11.5 at%Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope (1000 kV) in the temperature range 673-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces.

  16. The irradiation induced microstructural development and the role of γ' on void formation in Ni-based alloys

    International Nuclear Information System (INIS)

    Kato, T.; Nakata, K.; Masaoka, I.; Takahashi, H.; Takeyama, T.; Ohnuki, S.; Osanai, H.

    1984-01-01

    The microstructural development for Inconel X-750, Ni-13 at% Al, and Ni-11.5 at% Si alloys during irradiation was investigated. These alloys were previously heat-treated at temperatures of 723-1073 K, and γ' precipitates were produced. Irradiation was performed in a high voltage electron microscope in the temperature range 627-823 K. In the case of solution-treated Inconel, interstitial dislocation loops were formed initially, while voids were nucleated after longer times. When the Inconel specimen containing a high number density of small γ' was irradiated, dislocation loops were formed in both the matrix and precipitate-matrix interface. The loops formed on the interface scarcely grew during irradiation. On the other hand, for the Ni-Al alloy fine γ' nucleated during irradiation, the large γ' precipitated by pre-aging, dissolved. A similar resolution process was also observed in Ni-Si alloy. Furthermore, in the Ni-Si alloy precipitates of γ' formed preferentially at interstitial dislocation loops and both specimen surfaces. (orig.)

  17. Effect of Melt Convection and Solid Transport on Macrosegregation and Grain Structure in Equiaxed Al-Cu Alloys

    Science.gov (United States)

    Rerko, Rodney S.; deGroh, Henry C., III; Beckermann, Christoph; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Macrosegregation in metal casting can be caused by thermal and solutal melt convection, and the transport of unattached solid crystals. These free grains can be a result of, for example, nucleation in the bulk liquid or dendrite fragmentation. In an effort to develop a comprehensive numerical model for the casting of alloys, an experimental study has been conducted to generate benchmark data with which such a solidification model could be tested. The specific goal of the experiments was to examine equiaxed solidification in situations where sinking of grains is (and is not) expected. The objectives were: 1) experimentally study the effects of solid transport and thermosolutal convection on macrosegregation and grain size distribution patterns; and 2) provide a complete set of controlled thermal boundary conditions, temperature data, segregation data, and grain size data, to validate numerical codes. The alloys used were Al-1 wt. pct. Cu, and Al-10 wt. pct. Cu with various amounts of the grain refiner TiB2 added. Cylindrical samples were either cooled from the top, or the bottom. Several trends in the data stand out. In attempting to model these experiments, concentrating on experiments that show clear trends or differences is recommended.

  18. Laser interaction effects of electromagnetic absorption and microstructural defects on hot-spot formation in RDX-PCTFE energetic aggregates

    International Nuclear Information System (INIS)

    Brown, Judith A; LaBarbera, Darrell A; Zikry, Mohammed A

    2014-01-01

    Hot-spot formation in energetic aggregates subjected to dynamic pressure loading and laser irradiation has been investigated. Specialized finite-element techniques with a dislocation-density-based crystalline plasticity constitutive formulation and thermo-mechanical coupling of heat conduction, adiabatic heating, laser heating and thermal decomposition were used to predict hot-spot formation in RDX–polymer aggregates subjected to dynamic pressures and laser energies. The effects of the electromagnetic absorption coefficient coupled with void distribution and spacing, grain morphology, crystal–binder interactions and dislocation densities were analyzed to determine their influence on the time, location and mechanisms of hot-spot formation. Four different mechanisms for hot-spot initiation under dynamic laser and pressure loads were identified, which depend on the localization of plastic shear strain and laser heat absorption within the aggregate. The predictions indicate that hot-spot formation is accelerated by higher absorption coefficients and by localized plastic deformations that occur in areas of significant laser heating. (paper)

  19. Microstructure characteristics of high borated stainless steel fabricated by hot-pressing sintering

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Xuan; Wang, Mingjia, E-mail: mingjiawangysu@126.com; Zhao, Hongchang

    2016-04-25

    The present study investigated the microstructure of powder metallurgy (P/M) high borated stainless steel through hot-pressing sintering in a temperature range of 1000–1150 °C within 30 min under 30 MPa. Microstructure and phase examinations were carried out by applying scanning electron microscope, electron backscatter diffraction and X-ray diffraction analysis. The results of as-atomized powders demonstrated that many powders kept egg-type structure with an austenite outer layer and the eutectic borides were much finer than those in traditional cast products. Microstructure studies revealed that borides suffered Ostwald ripening and were significantly influenced by the sintering temperature. Orientation maps indicated that the inter-particle contact areas consisted of equiaxed grains and the regions consisting of large elongated grains partly inherited the microstructure characteristics of as-atomized powder particles. Furthermore, the mechanisms governing the morphological changes in microstructure were discussed. - Highlights: • Near-complete densification could be obtained through hot-pressing sintering. • There was no phase transformation and present phases were M{sub 2}B and austenite. • Borides suffered Ostwald ripening and were significantly influenced by temperature. • Inter-particle contact areas consisted of equiaxed grains for recrystallization. • Deformation-free zones exhibited elongated grains for dendritic arms coarsening.

  20. Microstructure Formations in the Two-Phase Region of the Binary Peritectic Organic System TRIS-NPG

    Science.gov (United States)

    Mogeritsch, Johann; Ludwig, Andreas

    2012-01-01

    In order to prepare for an onboard experiment on the International Space Station (ISS), systematic directional solidification experiments with transparent hypoperitectic alloys were carried out at different solidification rates around the critical velocity for morphological stability of both solid phases. The investigations were done in the peritectic region of the binary transparent organic TRIS-NPG system where the formation of layered structures is expected to occur. The transparent appearance of the liquid and solid phase enables real time observations of the dynamic of pattern formation during solidification. The investigations show that frequently occurring nucleation events govern the peritectic solidification morphology which occurs at the limit of morphological stability. As a consequence, banded structures lead to coupled growth even if the lateral growth is much faster compared to the growth in pulling direction.

  1. Investigation of columnar-to-equiaxed transition in solidification processing of AlSi alloys in microgravity – The CETSOL project

    International Nuclear Information System (INIS)

    Zimmermann, G; Sturz, L; Billia, B; Mangelinck-Noël, N; Thi, H Nguyen; Gandin, Ch- A; Browne, D J; Mirihanage, W U

    2011-01-01

    Grain structures observed in most casting processes of metallic alloys are the result of a competition between the growth of several arrays of dendrites that develop under constrained and unconstrained conditions. Often this leads to a transition from columnar to equiaxed grain growth during solidification (CET). A microgravity environment results in suppression of buoyancy-driven melt flow and so enables growth of equiaxed grains free of sedimentation and buoyancy effects. This contribution presents first results obtained in experiments on-board the International Space Station (ISS), which were performed in the frame of the ESA-MAP programme CETSOL. Hypoeutectic aluminium-silicon alloys with and without grain refiners were processed successfully in a low gradient furnace (MSL-LGF). First analysis shows that in the non grain refined samples columnar dendritic growth exists, whereas CET is observed in the grain refined samples. From analysis of the thermal data and the grain structure the critical parameters for the temperature gradient and the cooling rate describing CET are determined. These data are used for initial numerical simulations to predict the position of the columnar-to-equiaxed transition and will form a unique database for calibration and further development of numerical CET-modeling.

  2. Role of Fluid-Dynamics in Soot Formation and Microstructure in Acetylene-Air Laminar Diffusion Flames

    Directory of Open Access Journals (Sweden)

    Praveen Pandey

    2015-03-01

    Full Text Available Residence time and thermo-chemical environment are important factors in the soot-formation process in flames. Studies have revealed that flow-dynamics plays a dominant role in soot formation process. For understanding the effect of flow dynamics on soot formation and physical structure of the soot formed in different combustion environments two types of laminar diffusion flames of Acetylene and air, a normal diffusion flame (NDF and an inverse diffusion flame (IDF have been investigated. The fuel and air supply in the reaction zone in two flame types were kept constant but the interchange of relative position of fuel and air altered the burner exit Reynolds and Froude numbers of gases, fuel/air velocity ratio and flame shape. Soot samples were collected using thermophoretic sampling on transmission electron microscope (TEM grids at different flame heights and were analyzed off-line in a Transmission Electron Microscope. Soot primary particle size, soot aggregate size and soot volume fraction were measured using an image analysis software. In NDF the maximum flame temperature was about 1525 K and 1230 K for IDF. The soot primary particles are distinctly smaller in size in IDF (between 19 – 26 nm compared to NDF (between 29–34 nm. Both NDF and IDF show chainlike branched structure of soot agglomerate with soot particles of a nearly spherical shape. The average number of soot primary particles per aggregate in NDF was in the range of 24 to 40 and in IDF it varied between 16 to 24. Soot volume fraction was between 0.6 to 1.5 ppm in NDF where as it was less than 0.2 ppm in IDF. The change in sooting characteristics of the two flame types is attributed to changed fuel/air velocity ratio, entrainment of gas molecules and thermophoresis on soot particles.

  3. Microstructure: Surface and cross-sectional studies of hydroxyapatite formation on the surface of white Portland cement paste in vitro

    International Nuclear Information System (INIS)

    Chaipanich, Arnon; Torkittikul, Pincha

    2011-01-01

    The formation of hydroxyapatite was investigated at the surface and at the cross-section of white Portland cement paste samples before and after immersion in simulated body fluid. Scanning electron microscope images showed that hydroxyapatite were found at the surface of white Portland cement after immersion in simulated body fluid. Hydroxyapatite grains of mostly ∼1 μm size with some grain size of ∼2-3 μm were seen after 4 days immersion period. More estabilshed hydroxyapatite grain size of ∼3 μm grains were observed at longer period of immersion at 7 and 10 days. The cross-section of the samples was investigated using line scanning technique and was used to determine the hydroxyapatite layer. A strong spectrum of phosphorus is detected up to 6-8 μm depth for samples after 4, 7 and 10 days immersion in simulated body fluid when compared to weak spectrum detected before immersion. The increase in the phosphorus spectrum corresponds to the hydroxyapatite formation on the surface of the samples after the samples were placed in simulated body fluid.

  4. An analysis of formation mechanism and nano-scale hardness of the laser-induced coating on Ni–17Mo–7Cr based superalloy

    International Nuclear Information System (INIS)

    He, Yanming; Yang, Jianguo; Fu, Wei; Wang, Limei; Gao, Zengliang

    2016-01-01

    The Ni–17Mo–7Cr based superalloy was laser surface treated in argon atmosphere to enhance its tribological property. The formation mechanism of the coating was revealed and its mechanical properties were characterized. The microstructure and phase identification in the coating were investigated by scanning electron microscope, transmission electron microscope and X-ray diffraction techniques. The mechanical properties of the coating, i.e. elastic modulus and hardness, were measured by nanoindentation tests. The SiC particles were used as the coating materials. During the laser treatment, the SiC will first decompose and the decomposition products Si will trigger the formation of MoC carbides in the coating. After complete solidification, the coating consists of the MoC equiaxed dendrites, interdendritic Ni matrix and graphite. Lot of tiny MoC and chromium carbides can also occur in the interdendritic matrix. The elastic modulus and hardness of MoC are characterized to be 394.0 GPa and 22.3 GPa, which are far higher than that of the matrix (E = 246.8 GPa, H = 5.3 GPa). In addition, the volume fraction of hard MoC can reach about 45.3% in the coating. The method reported in this work will provide us a new approach to fabricate the wear-resisting coating. - Highlights: • The SiC will decompose and the released Si atoms can trigger formation of hard MoC. • The coating consists of MoC equiaxed dendrites, interdendritic matrix and graphite. • The elastic modulus and hardness of MoC are measured to be 394.0 GPa and 22.3 GPa. • The volume fraction of hard MoC in the coating can reach approximately 45.3%.

  5. An analysis of formation mechanism and nano-scale hardness of the laser-induced coating on Ni–17Mo–7Cr based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    He, Yanming [Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou, 310014 (China); Yang, Jianguo, E-mail: yangjianguo@hit.edu.cn [Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou, 310014 (China); State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001 (China); Fu, Wei [Shanghai Baosteel Industry Technological Service Co., Ltd., Shanghai, 201900 (China); Wang, Limei; Gao, Zengliang [Institute of Process Equipment and Control Engineering, Zhejiang University of Technology, Hangzhou, 310014 (China)

    2016-07-15

    The Ni–17Mo–7Cr based superalloy was laser surface treated in argon atmosphere to enhance its tribological property. The formation mechanism of the coating was revealed and its mechanical properties were characterized. The microstructure and phase identification in the coating were investigated by scanning electron microscope, transmission electron microscope and X-ray diffraction techniques. The mechanical properties of the coating, i.e. elastic modulus and hardness, were measured by nanoindentation tests. The SiC particles were used as the coating materials. During the laser treatment, the SiC will first decompose and the decomposition products Si will trigger the formation of MoC carbides in the coating. After complete solidification, the coating consists of the MoC equiaxed dendrites, interdendritic Ni matrix and graphite. Lot of tiny MoC and chromium carbides can also occur in the interdendritic matrix. The elastic modulus and hardness of MoC are characterized to be 394.0 GPa and 22.3 GPa, which are far higher than that of the matrix (E = 246.8 GPa, H = 5.3 GPa). In addition, the volume fraction of hard MoC can reach about 45.3% in the coating. The method reported in this work will provide us a new approach to fabricate the wear-resisting coating. - Highlights: • The SiC will decompose and the released Si atoms can trigger formation of hard MoC. • The coating consists of MoC equiaxed dendrites, interdendritic matrix and graphite. • The elastic modulus and hardness of MoC are measured to be 394.0 GPa and 22.3 GPa. • The volume fraction of hard MoC in the coating can reach approximately 45.3%.

  6. Microstructural Evolution During Cold Rolling and Subsequent Annealing in Low-Carbon Steel with Different Initial Microstructures

    Science.gov (United States)

    Ogawa, Toshio; Dannoshita, Hiroyuki; Maruoka, Kuniaki; Ushioda, Kohsaku

    2017-08-01

    Microstructural evolution during cold rolling and subsequent annealing of low-carbon steel with different initial microstructures was investigated from the perspective of the competitive phenomenon between recrystallization of ferrite and reverse phase transformation from ferrite to austenite. Three kinds of hot-rolled sheet specimens were prepared. Specimen P consisted of ferrite and pearlite, specimen B consisted of bainite, and specimen M consisted of martensite. The progress of recovery and recrystallization of ferrite during annealing was more rapid in specimen M than that in specimens P and B. In particular, the recrystallized ferrite grains in specimen M were fine and equiaxed. The progress of ferrite-to-austenite phase transformation during intercritical annealing was more rapid in specimen M than in specimens P and B. In all specimens, the austenite nucleation sites were mainly at high-angle grain boundaries, such as those between recrystallized ferrite grains. The austenite distribution was the most uniform in specimen M. Thus, we concluded that fine equiaxed recrystallized ferrite grains were formed in specimen M, leading to a uniform distribution of austenite.

  7. Microstructural characterization and formation of α′ martensite phase in Ti–6Al–4V alloy butt joints produced by friction stir and gas tungsten arc welding processes

    International Nuclear Information System (INIS)

    Esmaily, M.; Nooshin Mortazavi, S.; Todehfalah, P.; Rashidi, M.

    2013-01-01

    Highlights: ► A fusion (GTAW) and a solid state method (FSW) are used to weld Ti–6Al–4V alloy. ► Optimal parameters yielding defects-free weldments are identified. ► A very careful microstructural quantification of the FSW and GTAW weldments are performed. ► α′ Martensite formed only in FSWed samples and avoided in GTAWed samples. ► FSW process produced joints with considerably smaller HAZ and higher hardness values. - Abstract: The obtained microstructures of a Ti–6Al–4V alloy welded by Gas Tungsten Arc Welding (GTAW) and Friction Stir Welding (FSW) were investigated and evaluated quantitatively. In the GTAW method, the effect of current was examined so that the samples were subjected to various currents between 90 and 120 A. In the FSW process, samples were welded by different rotational speeds (450–850 rpm). Non-destructive tests including Visual and Radiography Tests (VT and RT) were used to identify defect-free samples. The microstructural studies by electron microscopes revealed formation of different phases in the weld area of the samples welded via mentioned methods. The recorded peak temperatures in the weld regions compared favorably with the expectations about the evolved microstructures. A bi-modal microstructure was just obtained in the FSWed sample with a peak temperature below β transus temperature (T < 995 °C). α′ martensite phase, which is an acicular and strengthening phase in this alloy, was only observed in FSWed specimens

  8. Application of Bayesian neural network modeling to characterize the interrelationship between microstructure and mechanical property in alpha+beta-titanium alloys

    Science.gov (United States)

    Koduri, Santhosh K.

    Titanium alloys, especially alpha+beta titanium alloys are used extensively in the aerospace industry because of their attractive balance of properties. The mechanical properties of these materials are very much sensitive to their microstructure. Microstructure in these alloys can be controlled essentially through alloy composition and various thermomechanical processing routes. Microstructures in these alloys are characterized in terms of size, distribution and volume fraction of both alpha (HCP crystal structure) and beta (BCC crystal structure) phases. The above-mentioned features can coexist and span different length scales. The interrelationships between the microstructure and mechanical properties are characterized qualitatively in the literature. Physics based models are difficult to implement due to the presence of a wide variety of microstructural features with different length scales and mutual interaction of these features. The modeling of such properties is much more complex when composition is added as an additional degree of freedom. In this work neural network models with a Bayesian framework have been employed to characterize the microstructure and mechanical property interrelationships in alpha+beta Ti alloys based on Ti-xAl-yV (4.76 alpha+beta Ti alloys based on Ti-xAl-yV (4.76alloys are subjected to various heat treatments and thermomechanical processing conditions such as beta annealing and alpha+beta processing to obtain a range of microstructure and mechanical properties. The important microstructural features in alpha+beta processed alpha+beta titanium alloys are equiaxed alpha grain size, volume fraction of equiaxed alpha grains, width of the alpha lamellae in transformed beta matrix and important features in beta heat treated alpha+beta titanium alloys are size of alpha colony, width of the alpha lamellae, prior beta grain size, volume fraction of colony and grain boundary alpha thickness. A database is populated with the above

  9. Microstructures and phase formations in the surface layer of an AISI D2 steel treated with pulsed electron beam

    International Nuclear Information System (INIS)

    Zou, J.X.; Grosdidier, T.; Zhang, K.M.; Gao, B.; Hao, S.Z.; Dong, C.

    2007-01-01

    The nanostructures and metastable phase transformations in the surface layer of an AISI D2 steel treated with high current pulsed electron beam (HCPEB) were investigated. The surface structure is marked by two distinct features, i.e. the formation of sub-micrometer fine austenite γ grains (50-150 nm), and the disappearance of carbides via dissolution and crater eruption. The γ phase directly grows from the melt and is retained down to room temperature. Although the cooling rate is as high as 10 7 K/s in our case, the martensitic transformation could completely be suppressed. Such an effect is due to the increased stability of the austenite phase through grain refinement and chemistry modification

  10. Direct observation of spatially isothermal equiaxed solidification of an Al-Cu alloy in microgravity on board the MASER 13 sounding rocket

    Science.gov (United States)

    Murphy, A. G.; Mathiesen, R. H.; Houltz, Y.; Li, J.; Lockowandt, C.; Henriksson, K.; Melville, N.; Browne, D. J.

    2016-11-01

    For the first time, isothermal equiaxed solidification of a metallic alloy has been observed in situ in space, providing unique benchmark experimental data. The experiment was completed on board the MASER 13 sounding rocket, launched in December 2015, using a newly developed isothermal solidification furnace. A grain-refined Al-20 wt%Cu sample was fully melted and solidified during 360 s of microgravity and the solidification sequence was recorded using time-resolved X-radiography. Equiaxed nucleation, dendritic growth, solutal impingement, and eutectic transformation were thus observed in a gravity-free environment. Equiaxed nucleation was promoted through application of a controlled cooling rate of -0.05 K/s producing a 1D grain density of 6.5 mm-1, uniformly distributed throughout the field of view (FOV). Primary growth slowed to a visually imperceptible level at an estimated undercooling of 7 K, after which the cooling rate was increased to -1.0 K/s for the remainder of solidification and eutectic transformation, ensuring the sample was fully solidified inside the microgravity time window. The eutectic transformation commenced at the centre of the FOV proceeding radially outwards covering the entire FOV in 3 s Microgravity-based solidification is compared to an identical pre-flight ground-based experiment using the same sample and experiment timeline. The ground experiment was designed to minimise gravity effects, by choice of a horizontal orientation for the sample, so that any differences would be subtle. The first equiaxed nucleation occurred at an apparent undercooling of 0.6 K less than the equivalent event during microgravity. During primary equiaxed solidification, as expected, no buoyant grain motion was observed during microgravity, compared to modest grain rotation and reorientation observed during terrestrial-based solidification. However, when the cooling rate was increased from -0.05 K/s to -1.0 K/s during the latter stages of solidification, in

  11. Unique microstructure and excellent mechanical properties of ADI

    Directory of Open Access Journals (Sweden)

    Jincheng Liu

    2006-11-01

    Full Text Available Amongst the cast iron family, ADI has a unique microstructure and an excellent, optimised combination of mechanical properties. The main microstructure of ADI is ausferrite, which is a mixture ofextremely fine acicular ferrite and stable, high carbon austenite. There are two types of austenite in ADI:(1 the coarser and more equiaxed blocks of austenite between non-parallel acicular structures, which exist mainly in the last solidified area, and (2 the thin films of ustenite between the individual ferriteplatelets in the acicular structure. It is this unique microstructure, which gives ADI its excellent static and dynamic properties, and good low temperature impact toughness. The effect of microstructure on the mechanical properties is explained in more detail by examining the microstructure at the atomic scale. Considering the nanometer grain sizes, the unique microstructure, the excellent mechanical properties,good castability, (which enables near net shape components to be produced economically and in large volumes, and the fact that it can be 100% recycled, it is not overemphasized to call ADI a high-tech,nanometer and “green” material. ADI still has the potential to be further improved and its production and the number of applications for ADI will continue to grow, driven by the resultant cost savings over alternative materials.

  12. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr-Ti-Cu-Ni amorphous alloy ribbon

    Science.gov (United States)

    Kim, K. H.; Lim, C. H.; Lee, J. G.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr48Ti16Cu17Ni19 (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr2Ni and particulate Zr2Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr2Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr2Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C).

  13. Growth and microstructure formation of isothermally-solidified Zircaloy-4 joints brazed by a Zr–Ti–Cu–Ni amorphous alloy ribbon

    Energy Technology Data Exchange (ETDEWEB)

    Kim, K.H. [University of Science and Technology, Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lim, C.H. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, J.G., E-mail: jglee88@kaeri.re.kr [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, M.K.; Rhee, C.K. [Nuclear Materials Development Division, Korea Atomic Energy Research Institute (KAERI), Yuseong, Daejeon 305-353 (Korea, Republic of)

    2013-10-15

    The microstructure and growth characteristics of Zircaloy-4 joints brazed by a Zr{sub 48}Ti{sub 16}Cu{sub 17}Ni{sub 19} (at.%) amorphous filler metal have been investigated with regard to the controlled isothermal solidification and intermetallic formation. Two typical joints were produced depending on the isothermal brazing temperature: (1) a dendritic growth structure including bulky segregation in the central zone (at 850 °C), and (2) a homogeneous dendritic structure throughout the joint without segregation (at 890 °C). The primary α-Zr phase was solidified isothermally, nucleating to grow into a joint with a cellular or dendritic structure. Also, the continuous Zr{sub 2}Ni and particulate Zr{sub 2}Cu phases were formed in the segregated center zone and at the intercellular region, respectively, owing to the different solubility and atomic mobility of the solute elements (Ti, Cu, and Ni) in the α-Zr matrix. A disappearance of the central Zr{sub 2}Ni phase was also rate-controlled by the outward diffusion of the Cu and Ni elements. When the detrimental Zr{sub 2}Ni intermetallic phase was eliminated by a complete isothermal solidification at 890 °C, the strengths of the joints were high enough to cause yielding and fracture in the base metal, exceeding those of the bulk Zircaloy-4, at room temperature as well as at elevated temperatures (up to 400 °C)

  14. Low-fat frankfurters formulated with a healthier lipid combination as functional ingredient: microstructure, lipid oxidation, nitrite content, microbiological changes and biogenic amine formation.

    Science.gov (United States)

    Delgado-Pando, Gonzalo; Cofrades, Susana; Ruiz-Capillas, Claudia; Solas, Maria Teresa; Triki, Mehdi; Jiménez-Colmenero, Francisco

    2011-09-01

    Oil (healthier lipid combination of olive, linseed and fish oils)-in-water emulsions stabilized with different protein systems (prepared with sodium caseinate (SC), soy protein isolate (SPI), and microbial transglutaminase (MTG)) were used as pork backfat replacers in low-fat frankfurters. Microstructure, lipid oxidation, nitrite content, microbiological changes and biogenic amine formation of frankfurters were analyzed and found to be affected by the type of oil-in-water emulsion and by chilling storage (2° C, 41 days). Although the lipid oxidation levels attained were low, replacement of animal fat by healthier oil combinations in frankfurter formulation did promote a slight increase in lipid oxidation. Residual nitrite was affected (P nitrite was detectable in the product after processing and 17-46% at the end of storage. The microbial population was low in all formulations during chilling storage. Spermine was the most abundant amine (19-20 mg/kg), but similar in level to all samples. Copyright © 2011 Elsevier Ltd. All rights reserved.

  15. Effect of minor Er and Zr on microstructure and mechanical properties of Al–Mg–Mn alloy (5083) welded joints

    International Nuclear Information System (INIS)

    Dongxia, Yang; Xiaoyan, Li; Dingyong, He; Hui, Huang

    2013-01-01

    Samples of Al–Mg–Mn and Al–Mg–Mn–Er–Zr alloys were welded using the method of laser welding. The influence of Er and Zr on microstructure, microhardness and mechanical properties of the Al–Mg–Mn alloy welded joints were investigated. It has been found that addition of Er and Zr refines the grain size in the fusion zone, due to the formation of primary Al 3 Zr and Al 3 Er. Fine equiaxed grains are dominated near the fusion boundary of the Al–Mg–Mn–Er–Zr alloy joint, which is contrary with the columnar crystal in the Al–Mg–Mn alloy joint. Microhardness of the center of the fusion zone rises from 74HV 0.1 to 84HV 0.1 owing to the grain refinement by Er and Zr. The tensile test result shows that the ultimate tensile strength and yield strength are improved by adding Er and Zr. The main reason for this is related to grain refining strengthening.

  16. Effect of minor Er and Zr on microstructure and mechanical properties of Al-Mg-Mn alloy (5083) welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Dongxia, Yang, E-mail: yangdongxia116@emails.bjut.edu.cn [Department of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China); Xiaoyan, Li; Dingyong, He; Hui, Huang [Department of Materials Science and Engineering, Beijing University of Technology, Beijing 100124 (China)

    2013-01-20

    Samples of Al-Mg-Mn and Al-Mg-Mn-Er-Zr alloys were welded using the method of laser welding. The influence of Er and Zr on microstructure, microhardness and mechanical properties of the Al-Mg-Mn alloy welded joints were investigated. It has been found that addition of Er and Zr refines the grain size in the fusion zone, due to the formation of primary Al{sub 3}Zr and Al{sub 3}Er. Fine equiaxed grains are dominated near the fusion boundary of the Al-Mg-Mn-Er-Zr alloy joint, which is contrary with the columnar crystal in the Al-Mg-Mn alloy joint. Microhardness of the center of the fusion zone rises from 74HV{sub 0.1} to 84HV{sub 0.1} owing to the grain refinement by Er and Zr. The tensile test result shows that the ultimate tensile strength and yield strength are improved by adding Er and Zr. The main reason for this is related to grain refining strengthening.

  17. Argon-ion-induced formation of nanoporous GaSb layer: Microstructure, infrared luminescence, and vibrational properties

    Energy Technology Data Exchange (ETDEWEB)

    Datta, D. P.; Som, T., E-mail: tsom@iopb.res.in [SUNAG Laboratory, Institute of Physics, Bhubaneswar, Odisha 751 005 (India); Kanjilal, A. [Department of Physics, Shiv Nadar University, Uttar Pradesh 201 314 (India); Satpati, B. [Surface Physics and Material Science Division, Saha Institute of Nuclear Physics, 1/AF Bidhannagar, Kolkata 700 064 (India); Dhara, S. [Surface and Nanoscience Division, Materials Science Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Das, T. D. [Department of Electronic Science, University of Calcutta, APC Road, Kolkata 700 009 (India); Kanjilal, D. [Inter-University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi 110 067 (India)

    2014-07-21

    Room temperature implantation of 60 keV Ar{sup +}-ions in GaSb to the fluences of 7 × 10{sup 16} to 3 × 10{sup 18} ions cm{sup −2} is carried out at two incidence angles, viz 0° and 60°, leading to formation of a nanoporous layer. As the ion fluence increases, patches grow on the porous layer under normal ion implantation, whereas the porous layer gradually becomes embedded under a rough top surface for oblique incidence of ions. Grazing incidence x-ray diffraction and cross-sectional transmission electron microscopy studies reveal the existence of nanocrystallites embedded in the ion-beam amorphized GaSb matrix up to the highest fluence used in our experiment. Oxidation of the nanoporous layers becomes obvious from x-ray photoelectron spectroscopy and Raman mapping. The correlation of ion-beam induced structural modification with photoluminescence signals in the infrared region has further been studied, showing defect induced emission of additional peaks near the band edge of GaSb.

  18. Role of microstructure in the mean stress dependence of fatigue strength in Ti-6Al-4V alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ivanova, S.G.; Cohen, F.S.; Biederman, R.R.; Sisson, R.D. Jr.

    1999-07-01

    The high cycle fatigue properties of Ti-6Al-4V alloy with six different microstructure/texture combinations were investigated. Only materials with lamellar and fine bimodal microstructures exhibited linear Goodman relationship on the constant fatigue life diagram. Materials with coarse bimodal and equiaxed microstructures had anomalous mean stress dependency, with HCF strength at intermediate mean stresses being significantly lower than predicted by Goodman relationship, regardless of whether material was forged or cross-rolled. The role of microstructure in mean stress sensitivity behavior of Ti-6Al-4V is studied. Cyclic strain tests were conducted for all microstructures, and the results of strain-controlled and stress-controlled cyclic tests are compared and discussed.

  19. Phase formation and microstructure evolution of arc ion deposited Cr2AlC coating after heat treatment

    International Nuclear Information System (INIS)

    Li, J.J.; Qian, Y.H.; Niu, D.; Zhang, M.M.; Liu, Z.M.; Li, M.S.

    2012-01-01

    Highlights: ► Cr 2 AlC coating was prepared by arc ion plating combined with post annealing. ► The coating deposited by arc ion plating without heating was amorphous. ► Amorphous coating transformed to crystalline Cr 2 AlC after annealing at 620 °C in Ar. - Abstract: Due to the excellent oxidation and hot corrosion resistance and matched thermal expansion coefficient to normal alloys, Cr 2 AlC has potential applications as high-temperature protective coating. In the present work, the preparation of Cr 2 AlC coating has been achieved through cathodic arc deposition method combined with heat post-treatment. It was found that the coating, deposited from Cr 2 AlC compound target in the unintentional heating condition, was amorphous. After annealing at 620 °C in Ar for 20 h, the amorphous Cr–Al–C coating happened to crystallize and transformed to crystalline Cr 2 AlC as the major phase. It is obvious that the formation temperature of Cr 2 AlC was decreased from about 1050 °C for sintered bulk to around 620 °C for the as-deposited coating, resulting from the homogeneous mixture of the Cr, Al and C at atomic level in the Cr–Al–C coating. Apart from crystalline Cr 2 AlC, the annealed coating also contained AlCr 2 and little Cr 7 C 3 . AlCr 2 formed due to the loss of C during deposition, and little Cr 7 C 3 always existed in the sintered Cr 2 AlC compound target as impurity phase.

  20. Effect of Mn and AlTiB Addition and Heattreatment on the Microstructures and Mechanical Properties of Al-Si-Fe-Cu-Zr Alloy.

    Science.gov (United States)

    Yoo, Hyo-Sang; Kim, Yong-Ho; Lee, Seong-Hee; Son, Hyeon-Taek

    2018-09-01

    The microstructure and mechanical properties of as-extruded Al-0.1 wt%Si-0.2 wt%Fe- 0.4 wt%Cu-0.04 wt%Zr-xMn-xAlTiB (x = 1.0 wt%) alloys under various annealing processes were investigated and compared. After the as-cast billets were kept at 400 °C for 1 hr, hot extrusion was carried out with a reduction ratio of 38:1. In the case of the as-extruded Al-Si-Fe-Cu-Zr alloy at annealed at 620 °C, large equiaxed grain was observed. When the Mn content is 1.0 wt%, the phase exhibits a skeleton morphology, the phase formation in which Mn participated. Also, the volume fraction of the intermetallic compounds increased with Mn and AlTiB addition. For the Al-0.1Si-0.2Fe-0.4Cu-0.04Zr alloy with Mn and AlTiB addition from 1.0 wt%, the ultimate tensile strength increased from 100.47 to 119.41 to 110.49 MPa. The tensile strength of the as-extruded alloys improved with the addition of Mn and AlTiB due to the formation of Mn and AlTiB-containing intermetallic compounds.

  1. Growth and microstructure of iron nitride layers and pore formation in {epsilon}-Fe{sub 3}N

    Energy Technology Data Exchange (ETDEWEB)

    Middendorf, C.; Mader, W. [Univ. Bonn, Inst. fuer Anorganische Chemie, Bonn (Germany)

    2003-03-01

    Layers of {epsilon}-Fe{sub 3}N and {gamma}'-Fe{sub 4}N on ferrite were produced by nitriding iron single crystals or rolled sheets of iron in flowing ammonia at 520 C. The nitride layers were characterised using X-ray diffraction, light microscopy as well as scanning and transmission electron microscopy. The compound layer consists of {epsilon}-Fe{sub 3}N at the surface and of {gamma}'-Fe{sub 4}N facing the ferrite. After 4 h of nitriding, pores develop in the near surface region of {epsilon}-Fe{sub 3}N showing more or less open porosity. Growth of the entire compound layer as well as of the massive and the porous {epsilon}-Fe{sub 3}N sublayer is diffusion-controlled and follows a parabolic growth rate. The {gamma}'-Fe{sub 4}N layer is formed as a transition phase within a narrow interval of nitrogen activity, and it shows little growth in thickness. The transformation of {gamma}'-Fe{sub 4}N to {epsilon}-Fe{sub 3}N is topotactic, where the orientation of the closed-packed iron layers of the crystal structures is preserved. Determination of lattice plane spacings was possible by X-ray diffraction, and this was correlated to the nitrogen content of {epsilon}-Fe{sub 3}N. While the porous layer exhibits an enhanced nitrogen content corresponding to the chemical composition Fe{sub 3}N{sub 1.1}, the massive e Fe{sub 3}N layer corresponds to Fe{sub 3}N{sub 1.0}. The pore formation in {epsilon}-Fe{sub 3}N{sub 1.1} is concluded to be the result of excess nitrogen atoms on non-structural sites, which have a high mobility. Therefore, recombination of excess nitrogen to molecular N{sub 2} at lattice defects is preferred in {epsilon}-Fe{sub 3}N with high nitrogen content compared to stoichiometric {epsilon}-Fe{sub 3}N{sub 1.0} with nitrogen on only structural sites. (orig.)

  2. Gas tungsten arc welding and friction stir welding of ultrafine grained AISI 304L stainless steel: Microstructural and mechanical behavior characterization

    Energy Technology Data Exchange (ETDEWEB)

    Sabooni, S., E-mail: s.sabooni@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Karimzadeh, F.; Enayati, M.H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of); Ngan, A.H.W. [Department of Mechanical Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong (China); Jabbari, H. [Department of Materials Engineering, Isfahan University of Technology, 84156-83111 Isfahan (Iran, Islamic Republic of)

    2015-11-15

    In the present study, an ultrafine grained (UFG) AISI 304L stainless steel with the average grain size of 650 nm was successfully welded by both gas tungsten arc welding (GTAW) and friction stir welding (FSW). GTAW was applied without any filler metal. FSW was also performed at a constant rotational speed of 630 rpm and different welding speeds from 20 to 80 mm/min. Microstructural characterization was carried out by High Resolution Scanning Electron Microscopy (HRSEM) with Electron Backscattered Diffraction (EBSD) and Transmission Electron Microscopy (TEM). Nanoindentation, microhardness measurements and tensile tests were also performed to study the mechanical properties of the base metal and weldments. The results showed that the solidification mode in the GTAW welded sample is FA (ferrite–austenite) type with the microstructure consisting of an austenite matrix embedded with lath type and skeletal type ferrite. The nugget zone microstructure in the FSW welded samples consisted of equiaxed dynamically recrystallized austenite grains with some amount of elongated delta ferrite. Sigma phase precipitates were formed in the region ahead the rotating tool during the heating cycle of FSW, which were finally fragmented into nanometric particles and distributed in the weld nugget. Also there is a high possibility that the existing delta ferrite in the microstructure rapidly transforms into sigma phase particles during the short thermal cycle of FSW. These suggest that high strain and deformation during FSW can promote sigma phase formation. The final austenite grain size in the nugget zone was found to decrease with increasing Zener–Hollomon parameter, which was obtained quantitatively by measuring the peak temperature, calculating the strain rate during FSW and exact examination of hot deformation activation energy by considering the actual grain size before the occurrence of dynamic recrystallization. Mechanical properties observations showed that the welding

  3. The effect of lanthanum boride on the sintering, sintered microstructure and mechanical properties of titanium and titanium alloys

    International Nuclear Information System (INIS)

    Yang, Y.F.; Luo, S.D.; Qian, M.

    2014-01-01

    An addition of ≤0.5 wt% lanthanum boride (LaB 6 ) to powder metallurgy commercially pure Ti (CP-Ti), Ti–6Al–4V and Ti–10V–2Fe–3Al (all in wt%) resulted in improved sintered density, substantial microstructural refinement, and noticeably increased tensile elongation. The addition of LaB 6 led to scavenging of both oxygen (O) and chlorine (Cl) from the titanium powder during sintering, evidenced by the formation of La 2 O 3 and LaCl x O y . The pinning effect of La 2 O 3 , LaCl x O y and TiB inhibited prior-β grain growth and resulted in subsequent smaller α-laths. The formation of nearly equiaxed α-Ti phase is partially attributed to the nucleation effect of α-Ti on TiB. The improved sintered density was caused by B from LaB 6 rather than La, while excessive formation of La 2 O 3 and TiB with an addition of >0.5 wt% LaB 6 resulted in a noticeable decrease in sintered density. The improved tensile elongation with an addition of ≤0.5 wt% LaB 6 was mainly attributed to the scavenging of oxygen by LaB 6 , partially assisted by the improved sintered density. However, an addition of >0.5 wt% LaB 6 led to the formation of large La 2 O 3 aggregates and more brittle TiB whiskers and therefore decreased tensile elongation. Balanced scavenging of O is thus important. The optimal addition of LaB 6 was 0.5 wt% but this may change depending on the powder size of the LaB 6 to be used

  4. Influence of transport mechanisms on nucleation and grain structure formation in DC cast aluminium alloy ingots

    Science.gov (United States)

    Bedel, M.; Založnik, M.; Kumar, A.; Combeau, H.; Jarry, P.; Waz, E.

    2012-01-01

    The grain structure formation in direct chill (DC) casting is directly linked to nucleation, which is generally promoted by inoculation. Inoculation prevents defects, but also modifies the physical properties by changing the microstructure. We studied the coupling of the nucleation on inoculant particles and the grain growth in the presence of melt flow induced by thermosolutal convection and of the transport of free-floating equiaxed grains. We used a volume-averaged two-phase multiscale model with a fully coupled description of phenomena on the grain scale (nucleation on grain refiner particles and grain growth) and on the product scale (macroscopic transport). The transport of inoculant particles is also modeled, which accounts for the inhomogeneous distribution of inoculant particles in the melt. The model was applied to an industrial sized (350mm thick) DC cast aluminium alloy ingot. A discretised nuclei size distribution was defined and the impact of different macroscopic phenomena on the grain structure formation was studied: the zone and intensity of nucleation and the resulting grain size distribution. It is shown that nucleation in the presence of macroscopic transport cannot be explained only in terms of cooling rate, but variations of composition, nuclei density and grain density, all affected by transport, must be accounted for.

  5. Effects of heat treatment on evolution of microstructure of boron free and boron containing biomedical Ti-13Zr-13Nb alloys.

    Science.gov (United States)

    Majumdar, Pallab

    2012-08-01

    In the present study, the effects of heat treatment on the microstructure of Ti-13Zr-13Nb (TZN) and Ti-13Zr-13Nb-0.5B (TZNB) alloys have been investigated. Depending on the heat treatment conditions, the microstructure of the heat treated TZN alloy consisted mainly of elongated and/or equiaxed α, β or martensite. Slow cooling (furnace or air cooling) from the solution treatment temperature produced α and β phases in the microstructure. Rapid cooling (water quenching) resulted in martensite and retained β when the solution treatment temperature was above or close to β transus. However, martensite was not formed after water quenching from a solution treatment temperature which was below β transus due to partitioning effect of the alloying elements. Increasing the cooling rate from the furnace cooling to the air cooling led to finer microstructure. Aging of water quenched samples transformed the martensite, if present, into α and β, and the morphology of α phase changed from elongated to equiaxed and enhanced the growth of α. The microstructure of all the TZNB samples consisted of dispersed precipitated particles of TiB in the matrix. The majority of the boride particles showed an acicular (needle like) morphology. The other phases present in the TZNB alloy were similar to those in the similarly heat treated TZN alloy. Moreover, a growth of α phase was observed in the microstructure of TZNB alloy when compared with that of TZN alloy. Copyright © 2012 Elsevier Ltd. All rights reserved.

  6. The accuracy of a 2D and 3D dendritic tip scaling parameter in predicting the columnar to equiaxed transition (CET)

    Science.gov (United States)

    Seredyński, M.; Rebow, M.; Banaszek, J.

    2016-09-01

    The dendrite tip kinetics model accuracy relies on the reliability of the stability constant used, which is usually experimentally determined for 3D situations and applied to 2D models. The paper reports authors' attempts to cure the situation by deriving 2D dendritic tip scaling parameter for aluminium-based alloy: Al-4wt%Cu. The obtained parameter is then incorporated into the KGT dendritic growth model in order to compare it with the original 3D KGT counterpart and to derive two-dimensional and three-dimensional versions of the modified Hunt's analytical model for the columnar-to-equiaxed transition (CET). The conclusions drawn from the above analysis are further confirmed through numerical calculations of the two cases of Al-4wt%Cu metallic alloy solidification using the front tracking technique. Results, including the porous zone-under-cooled liquid front position, the calculated solutal under-cooling and a new predictor of the relative tendency to form an equiaxed zone, are shown, compared and discussed two numerical cases. The necessity to calculate sufficiently precise values of the tip scaling parameter in 2D and 3D is stressed.

  7. Inhomogeneous microstructural growth by irradiation

    DEFF Research Database (Denmark)

    Krishan, K.; Singh, Bachu Narain; Leffers, Torben

    1985-01-01

    In the present paper we discuss the development of heterogeneous microstructure for uniform irradiation conditions. It is shown that microstructural inhomogeneities on a scale of 0.1 μm can develop purely from kinematic considerations because of the basic structure of the rate equations used...... to describe such evolution. Two aspects of the growth of such inhomogeneities are discussed. Firstly, it is shown that a local variation in the sink densities of the various microstructural defects will tend to enhance the inhomogeneity rather than remove it. Secondly, such inhomogeneities will lead to point...... defect fluxes that result in a spatial growth of the inhomogeneous region, which will be stopped only when the microstructural density around this region becomes large. The results have important implications in the formation of denuded zones and void formation in metals....

  8. Microstructural evolution and tensile behavior of Ti{sub 2}AlNb alloys based α{sub 2}-phase decomposition

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Wei, E-mail: gackmol@163.com [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072 (China); Zeng, Weidong, E-mail: zengwd@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072 (China); Li, Dong; Zhu, Bin; Zheng, Youping [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072 (China); Liang, Xiaobo [Beijing Iron & Steel Research Institute, Beijing 100081 (China)

    2016-04-26

    The formation mechanism of the fine plate-like O-phases within α{sub 2}-phases and tensile behavior of an isothermally forged Ti–22Al–25Nb (at%) orthorhombic alloy at 1040 °C during heat treatment were investigated. The investigation indicated that the alloys were heat-treated in O+B2 phase region after α{sub 2}+B2 phase region isothermally forging, the equiaxed α{sub 2}-phase was not stable and decomposed into O+α{sub 2} phases. The α{sub 2} phases formed during isothermal forging process have higher concentration of Nb and begun to decompose during O+B2 phase region heat treatment. And then the α{sub 2} phases separated into Niobium-lean and Niobium-rich regions through the Niobium diffusion: α{sub 2}→α{sub 2} (Nb-lean)+O (Nb-rich). Nb-rich regions with composition similar to Ti{sub 2}AlNb transformed to the O-phase, while the Nb-lean regions remained untransformed and retained the α{sub 2}-phase. The deformation behavior and fracture mechanism of Ti–22Al–25Nb alloy at room temperature were discussed. The deformation behavior and microstructural evolution of this alloy at different temperatures and stain rates were also investigated using uniaxial tensile test.

  9. Rayleigh Number Criterion for Formation of A-Segregates in Steel Castings and Ingots

    DEFF Research Database (Denmark)

    Rad, M. Torabi; Kotas, Petr; Beckermann, C.

    2013-01-01

    A Rayleigh number-based criterion is developed for predicting the formation of A-segregates in steel castings and ingots. The criterion is calibrated using available experimental data for ingots involving 27 different steel compositions. The critical Rayleigh number above which A-segregates can b......, the primary reason for this over-prediction is persumed to be the presence of a central zone of equiaxed grains in the casting sections. A-segregates do not form when the grain structure is equiaxed. © The Minerals, Metals & Materials Society and ASM International 2013...

  10. Deformation microstructures

    DEFF Research Database (Denmark)

    Hansen, N.; Huang, X.; Hughes, D.A.

    2004-01-01

    Microstructural characterization and modeling has shown that a variety of metals deformed by different thermomechanical processes follows a general path of grain subdivision, by dislocation boundaries and high angle boundaries. This subdivision has been observed to very small structural scales...... of the order of 10 nm, produced by deformation under large sliding loads. Limits to the evolution of microstructural parameters during monotonic loading have been investigated based on a characterization by transmission electron microscopy. Such limits have been observed at an equivalent strain of about 10...

  11. Controlling periodic ripple microstructure formation on 4H-SiC crystal with three time-delayed femtosecond laser beams of different linear polarizations.

    Science.gov (United States)

    He, Wanlin; Yang, Jianjun; Guo, Chunlei

    2017-03-06

    The control of laser-induced periodic ripple microstructures on 4H-SiC crystal surface is studied using temporally delayed collinear three femtosecond laser pulse trains linearly polarized in different directions. The ripple orientation appears to develop independent of the individual laser polarizations and exhibits non-monotonical change with variable time delays, whose variation tendency is also affected by the polarization intersection angles. Remarkably, the ripple period is observed to transfer from high- to low-spatial-frequency regions, accompanied by distinctly improved morphological uniformity and clearness. The results are satisfactorily interpreted based on a physical model of the surface wave excitation on a transient index metasurface, which is confirmed by further experiments. Our investigations indicate that transient noneqilibrium dynamics of the material surface provides an effective way to manipulate the laser-induced microstructures.

  12. Microstructure and mechanical properties of newly developed aluminum–lithium alloy 2A97 welded by fiber laser

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Banglong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Qin, Guoliang, E-mail: glqin@sdu.edu.cn [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Meng, Xiangmeng; Ji, Yang; Zou, Yong [Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061 (China); Lei, Zhen [Harbin Welding Institute, Harbin 150028 (China)

    2014-11-03

    The newly developed aluminum–lithium alloy 2A97 was for the first time joined by laser beam welding in order to meet the ever-increased long-term requirements of aerospace, aviation and armament industries. The weld appearance, microstructure, solute segregation, precipitate behavior, and their relationships with mechanical properties of welded joints were investigated. Sound joints with no crack and a few small porosities are obtained under appropriate heat inputs. As a result of heterogeneous nucleation involving the effect of Zr and Li, a non-dendritic equiaxed zone forms between partially melted zone and fusion zone. The crystal morphologies in fusion zone vary from columnar dendrite to equiaxed dendrite, with the increase of constitutional supercooling. Solute segregation leads to the variations of Cu content in grain interior and boundary, as well as the weak ability of re-precipitation of fusion zone. Most precipitates in the base metal dissolve during welding, and fusion zone contains a decreased quantity of δ′, β′, θ′, and T{sub 1}. The ultimate tensile strength of laser welded joints is 83.4% of that of the base metal, and can meet the application requirements from related industries, but the ductility still needs to be improved. Welding defects and loss of solid solution/precipitation hardened structure lead to the degradation of mechanical properties. Tensile fracture occurs in weld with the brittle intergranular dominated mode and premature failure occurs and extends in the equiaxed zone.

  13. Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

    Energy Technology Data Exchange (ETDEWEB)

    Cabrelon, M.D.; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R.D. [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

    2010-07-01

    The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

  14. Microstructural analysis and the mechanism if the coke formation in a refractory castable used in a fluidized catalytic cracking unit; Analise microestructural e mecanismo de formacao do coque em um concreto refratario utilizado em unidades de craqueamento catalitico fludizado

    Energy Technology Data Exchange (ETDEWEB)

    Cabrelon, M D; Rodrigues, J.A. [Universidade Federal de Sao Carlos (GEMM/UFSCAR), Sao Carlos, SP (Brazil). Grupo de Engenharia de Microestrutura de Materiais], Email: marcelodezena@gmail.com; Medeiros, J [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Toledo Filho, R D [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Estruturas e Materiais

    2010-07-01

    The cokes formation in the refractory castables for FCC's unit is cited as one the most relevant problem in the internal face of the petrochemical Riser, but its mechanism is still unknown. In this sense, was made a microstructural study with a anti-erosive refractory castable class C, exposed to a cokemaker atmosphere, aiming to identify a mechanism to explain the coke's formation. For this reason, test samples were molded and subjected to a cokemaker process in the reactor pilot from CENPES-PETROBRAS-RJ, under an atmosphere of propene, as one temperature of 540 deg C and soaking time ranging between 10 and 480h. These samples had their internal and surface microstructures analyzed by Optical and Scanning Electron Microscopy. The results showed that the aggregates had deterioration and your internal pores were filled with coke. In this point, starts the growth of microspheres of coke on the external face, coalescing and forming 'columns' in which become denser when increasing the exposure time to a saturated atmosphere with hydrocarbon. (author)

  15. Highly ordered nanotubular film formation on Ti–25Nb–xZr and Ti–25Ta–xHf

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jeong-Jae; Byeon, In-Seop [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, & Research Center for Oral Disease Regulation of the Aged, College of Dentistry, Chosun University, Gwangju (Korea, Republic of); Brantley, William A. [Division of Restorative Sciences and Prosthodontics, College of Dentistry, The Ohio State University, Columbus, OH (United States); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, & Research Center for Oral Disease Regulation of the Aged, College of Dentistry, Chosun University, Gwangju (Korea, Republic of)

    2015-12-01

    The purpose of this study was to investigate the highly ordered nanotubular film formation on Ti–25Nb–xZr and Ti–25Ta–xHf, examining the roles of niobium, zirconium, tantalum and hafnium alloying elements. The Ti–25Nb–xZr and Ti–25Ta–xHf ternary alloys contained 0, 7 and 15 wt.% of these alloying elements and were manufactured using a vacuum arc-melting furnace. Cast ingots of the alloys were homogenized in Ar atmosphere at 1050 °C for 2 h, followed by quenching into ice water. Formation of nanotubular films was achieved by an electrochemical method in 1 M H{sub 3}PO{sub 4} + 0.8 wt.% NaF at 30 V and 1 h for the Ti–25Nb–xZr alloys and 2 h for the Ti–25Ta–xHf alloys. Microstructures of the Ti–25Ta–xHf alloys transformed from α″ phase to β phase, changing from a needle-like structure to an equiaxed structure as the Hf content increased. In a similar manner, the needle-like structure of the Ti–25Nb–xZr alloys transformed to an equiaxed structure as the Zr content increased. Highly ordered nanotubes formed on the Ti–25Ta–15Hf and Ti–25Nb–15Zr alloys compared to the other alloys, and the nanotube layer thickness on Ti–25Ta–15Hf and Ti–25Nb–15Zr was greater than for the other alloys. Nanotubes formed on Ti–25Ta–15Hf and Ti–25Nb–15Zr showed two sizes of highly ordered structures. The diameters of the large nanotubes decreased and the diameters of the small nanotubes increased as Zr and Hf contents increased. It was found that the layer thickness, diameter, surface density and growth rate of nanotubes on the Ti–25Ta–xHf and Ti–25Nb–xZr alloys can be controlled by varying the Hf and Zr contents. X-ray diffraction analyses revealed only weak peaks for crystalline anatase or rutile TiO{sub 2} phases from the nanotubes on the Ti–25Nb–xZr and Ti–25Ta–xHf alloys, indicating a largely amorphous condition. - Highlights: • Nanotubular film formation on anodized Ti-25Nb-xZr and Ti-25Ta-xHf (x = 0, 7 and

  16. High-temperature creep of equiaxed Cd-26.5 at % Zn eutectic in the superplastic regime

    International Nuclear Information System (INIS)

    Tonejc, Anton; Poirier, J.-P.

    1976-01-01

    The temperature and stress dependence on the secondary creep rate of the Cd+26.5Zn eutectoid in the superplastic domain was studied in constant-stress compression creep. Experiments were performed in the following ranges of temperature, stress and grain size: 170C 2 , 1<10μm. In all cases secondary creep was established after a strain approximately equal to 4%. For temperatures higher than 200C all the techniques yielded the same value for m (m=0.49+-0.03) in the whole investigated range of stresses. For T=170C a lower value of m was found (m=0.33). The activation energy was determined and found equal to 25Kcal/mol. Micrographic examinations were performed on sectioned samples at several stages of deformation. The grain size was found to be identical for various conditions of temperature and stress and very stable with respect to deformation. The experimental results of the creep tests are discussed in relation with the microstructural aspects

  17. Mechanical properties and microstructures of 1100 aluminum subjected to dry machining

    International Nuclear Information System (INIS)

    Ni, H.; Elmadagli, M.; Alpas, A.T.

    2004-01-01

    Commercial purity 1100 aluminum samples with an initial grain size of 4.6 μm were subjected to dry orthogonal cutting, i.e., without using cutting fluid. The strain distributions in the deformed material ahead of the cutting tool tip were estimated using a metallographic method based on the observation of shear angles. Local flow stress values were estimated using microhardness measurements. Deformation structures developed in the material ahead of the tool tip were investigated at four different locations using transmission electron microscopy (TEM). The microstructure in the primary deformation zone (PDZ) was characterized by elongated subgrains, extending in the direction of the strain gradient. The average thickness of the subgrains was 380 nm and their width was 730 nm. The hardness of the PDZ was 80 kg/mm 2 , which represented an increase of 80% from the initial hardness. The strains in the machined chips (MC) reached a high value of 2.3. The corresponding microstructure consisted of a mixture of elongated subgrains with dimensions similar to those observed in the PDZ, and recrystallized equiaxed grains with diameters ranging between 25 and 75 nm. This was accompanied with an 8% decrease in the hardness of the MC compared to that of the PDZ. Grain growth occurred in the secondary deformation zone (SDZ) resulting in large equiaxed grains of 1.2 μm in diameter. The use of cooling fluid during machining restricted grain growth in the SDZ by limiting the grain size to 360 nm

  18. Correlation of Weld Appearance with Microstructure and Mechanical Properties of 2024-T4 Aluminum Alloy Welded by Fiber Laser with Filler Wire

    Directory of Open Access Journals (Sweden)

    XU Fei

    2017-11-01

    Full Text Available Two typical cross-section of welds, including nail shape and near X shape, are obtained in the process of fiber laser welding 2024-T4 Al alloy with filler wire. The correlations of the two weld appearances and other elements (such as microstructure, microhardness, and joint's tensile properties were analyzed. The results show that the weld with near X shape cross-section during the welding process is more stable than that with nail shape cross-section, and the welding spatter of the former is smaller than that of the latter. The microstructure of the weld zone is columnar grains and equiaxed grains, the columnar grains are formed near the fusion line and growing along the vertical direction of the fusion line, the equiaxed grains are distributed in the center of the weld zone. The secondary dendrite of the grains in the center of the weld with nail shape cross-section grows better, and gradually forms to equiaxed dendrite, while the grains size of the weld with near X shape cross-section is relatively finer, exhibiting equiaxed cellular grain. Compared with the joint with nail shape cross-section of the weld, the joint with near X shape cross-section of the weld have some different characteristics, the precipitation strengthening phase θ(Al2Cu content in weld zone of the latter is more than that of the former, the average microhardness value of the weld zone of the latter is higher than that of the former, the softening phenomenon of heat affect zone (HAZ of the latter is weaker than that of the former, and the joint's tensile strength and plasticity of the latter are lower than that of the former slightly.

  19. Microstructure and mechanical properties of Cu/SiC metal matrix composite fabricated via friction stir processing

    International Nuclear Information System (INIS)

    Akramifard, H.R.; Shamanian, M.; Sabbaghian, M.; Esmailzadeh, M.

    2014-01-01

    Highlights: • Designing a net hole was effective to achieve uniform distribution SiC particles and prevent agglomeration of them. • SZ has fine and equiaxed grains and distribution of SiC particles in the matrix is almost uniform. • No intermetallic compound was formed after FSP. • In comparison to pure Cu, Cu/SiC composite shows higher hardness and better wear behavior. - Abstract: In the present investigation, pure Cu sheets were reinforced with 25 μm SiC particles to fabricate a composite surface layer by friction stir processing (FSP). In order to improve distribution of reinforcing SiC particles, a net of holes were designed by drill on the surface of pure Cu sheet. For evaluation of microstructure, Optical Microscope (OM) and Scanning Electron Microscope (SEM) were used. Microstructural observation confirmed fine and equiaxed grains in the stir zone (SZ) and showed that SiC particles act as heterogeneous nucleation sites in the dynamic recrystallization of Cu grains. Moreover, agglomeration of particles was not observed and fine particles had a good distribution in SZ. In the SEM micrographs, porosities were detected as microstructure defects. Microhardness measurements showed that surface hardness was two times as high as that of substrate. The rotational wear tests demonstrated that use of SiC particles enhanced wear resistance and increased average friction coefficient of pure Cu. No intermetallic compound was found in Cu/SiC composite as revealed by XRD analysis

  20. Heredity of medium-range order structure from melts to the microstructure of Ni-Cr-W superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Zhongtang; Hu, Rui; Wang, Jun; Li, Jinshan [Northwestern Polytechnical University, State Key Laboratory of Solidification Processing, Xi' an (China)

    2015-07-15

    The structure factor S(Q), intensities and pair distribution function g(r) of liquid Ni-Cr-W superalloy at different temperatures have been measured by a high-temperature X-ray diffractometer. Coordination N{sub min}, correlation radius r{sub c}, the nearest atomic distance r{sub 1}, solidification microstructure and compression performance have been studied. The results show that a pre-peak exists on the structure factor curve at the liquidus temperature, and a fine structure of equiaxed, globular and non-dendritic primary grains can be achieved by casting the alloy at liquidus temperature. Liquid structure feature of Ni-Cr-W superalloy is found to depend on temperature. During the solidification, some structural information carried by the medium-range order (MRO) structure is inherited from the melt to the microstructure, which is beneficial for grain refinement. The maximum yield strength measured from typical microstructure of the equiaxed and non-dendritic grains at 1400 C is 543 MPa. The results show that refinement and non-dendritic grain is beneficial to the improvement of the yield strength. (orig.)

  1. Microstructure and wear resistance of a laser clad TiC reinforced nickel aluminides matrix composite coating

    International Nuclear Information System (INIS)

    Chen, Y.; Wang, H.M.

    2004-01-01

    Wear resistant TiC/(NiAl-Ni 3 Al) composite coating was fabricated on a substrate of electrolyzed nickel by laser cladding using Ni-Al-Ti-C alloy powders. The laser clad coating is metallurgically bonded to the substrate and has a homogenous fine microstructure consisting of the flower-like equiaxed TiC dendrite and the dual phase matrix of NiAl and Ni 3 Al. The intermetallic matrix composite coating exhibits excellent wear resistance under both room- and high-temperature sliding wear test conditions due to the high hardness of TiC coupled with the strong atomic bonds of intermetallic matrix

  2. The microstructure and magnetic properties of melt-spun Fe 76Nd 16B 8 magnetic materials

    Science.gov (United States)

    Hadjipanayis, G. C.; Dickenson, R. C.; Lawless, K. R.

    1986-02-01

    The origin of magnetic hardening has been examined in melt-spun Fe 76Nd 16B 8 samples heat-treated at around 700°C. Microstructure studies show the same phases as in sintered magnets consisting of Fe 14Nd 2B, Fe 4NdB 4 and two high-Nd content phases. These phases exist in both equiaxed and faceted crystallites of submicron size. Lorentz microscopy shows domain walls which end at grain boundaries indicating that they are pinned there.

  3. A Geometric Approach to Modeling Microstructurally Small Fatigue Crack Formation. 2; Simulation and Prediction of Crack Nucleation in AA 7075-T651

    Science.gov (United States)

    Hochhalter, Jake D.; Littlewood, David J.; Christ, Robert J., Jr.; Veilleux, M. G.; Bozek, J. E.; Ingraffea, A. R.; Maniatty, Antionette M.

    2010-01-01

    The objective of this paper is to develop further a framework for computationally modeling microstructurally small fatigue crack growth in AA 7075-T651 [1]. The focus is on the nucleation event, when a crack extends from within a second-phase particle into a surrounding grain, since this has been observed to be an initiating mechanism for fatigue crack growth in this alloy. It is hypothesized that nucleation can be predicted by computing a non-local nucleation metric near the crack front. The hypothesis is tested by employing a combination of experimentation and nite element modeling in which various slip-based and energy-based nucleation metrics are tested for validity, where each metric is derived from a continuum crystal plasticity formulation. To investigate each metric, a non-local procedure is developed for the calculation of nucleation metrics in the neighborhood of a crack front. Initially, an idealized baseline model consisting of a single grain containing a semi-ellipsoidal surface particle is studied to investigate the dependence of each nucleation metric on lattice orientation, number of load cycles, and non-local regularization method. This is followed by a comparison of experimental observations and computational results for microstructural models constructed by replicating the observed microstructural geometry near second-phase particles in fatigue specimens. It is found that orientation strongly influences the direction of slip localization and, as a result, in uences the nucleation mechanism. Also, the baseline models, replication models, and past experimental observation consistently suggest that a set of particular grain orientations is most likely to nucleate fatigue cracks. It is found that a continuum crystal plasticity model and a non-local nucleation metric can be used to predict the nucleation event in AA 7075-T651. However, nucleation metric threshold values that correspond to various nucleation governing mechanisms must be calibrated.

  4. Rheological stratification of the Hormuz Salt Formation in Iran - microstructural study of the dirty and pure rock salts from the Kuh-e-Namak (Dashti) salt diapir

    Science.gov (United States)

    Závada, Prokop; Desbois, Guillaume; Urai, Janos; Schulmann, Karel; Rahmati, Mahmoud; Lexa, Ondrej; Wollenberg, Uwe

    2014-05-01

    Significant viscosity contrasts displayed in flow structures of a mountain namakier (Kuh-e-Namak - Dashti), between 'weak' terrestrial debris bearing rock salt types and 'strong' pure rock salt types are questioned for deformation mechanisms using detailed quantitative microstructural study including crystallographic preferred orientation (CPO) mapping of halite grains. While the solid impurity rich ("dirty") rock salts contain disaggregated siltstone and dolomite interlayers, "clean" salts (debris free) reveal microscopic hematite and remnants of abundant fluid inclusions in non-recrystallized cores of porphyroclasts. Although flow in both, the recrystallized dirty and clean salt types is accommodated by combined mechanisms of pressure-solution creep (PS), grain boundary sliding (GBS) and dislocation creep accommodated grain boundary migration (GBM), their viscosity contrasts are explained by significantly slower rates of intergranular diffusion and piling up of dislocations at hematite inclusions in clean salt types. Porphyroclasts of clean salts deform by semi-brittle and plastic mechanisms with intra-crystalline damage being induced also by fluid inclusions that explode in the crystals at high fluid pressures. Boudins of clean salt types with coarse grained and original sedimentary microstructure suggest that clean rock salts are associated with dislocation creep dominated power law flow in the source layer and the diapiric stem. Rheological contrasts between both rock salt classes apply in general for the variegated and terrestrial debris rich ("dirty") Lower Hormuz and the "clean" rock salt forming the Upper Hormuz, respectively, and suggest that large strain rate gradients likely exist along horizons of mobilized salt types of different composition and microstructure.

  5. The effect of microstructure on fatigue performance of Ti-6Al-4V alloy after EDM surface treatment for application in orthopaedics.

    Science.gov (United States)

    Stráský, Josef; Janeček, Miloš; Harcuba, Petr; Bukovina, Michal; Wagner, Lothar

    2011-11-01

    Three different microstructures--equiaxed, bi-modal and coarse lamellar--are prepared from Ti-6Al-4V alloy. Electric discharge machining (EDM) with a high peak current (29 A) is performed in order to impose surface roughness and modify the chemical composition of the surface. Detailed scanning electron microscopy (SEM) investigation revealed a martensitic surface layer and subsurface heat affected zone (HAZ). EDX measurements showed carbon enriched remnants of the EDM process on the material surface. Rotating bending fatigue tests are undertaken for EDM processed samples for all three microstructures and also for electropolished-benchmark-samples. The fatigue performance is found to be rather poor and not particularly dependent on microstructure. The bi-modal microstructure shows a slightly superior high cycle fatigue performance. This performance can be further improved by a suitable heat treatment to an endurance limit of 200 MPa. Copyright © 2011 Elsevier Ltd. All rights reserved.

  6. Stir zone microstructure of commercial purity titanium friction stir welded using pcBN tool

    International Nuclear Information System (INIS)

    Zhang Yu; Sato, Yutaka S.; Kokawa, Hiroyuki; Park, Seung Hwan C.; Hirano, Satoshi

    2008-01-01

    In the present study, friction stir welding was applied to commercial purity titanium using a polycrystalline cubic boron nitride tool, and microstructure and hardness in the weld were examined. Additionally, the microstructural evolution during friction stir welding was also discussed. The stir zone consisted of fine equiaxed α grains surrounded by serrate grain boundaries, which were produced through the β → α allotropic transformation during the cooling cycle of friction stir welding. The fine α grains caused higher hardness than that in the base material. A lath-shaped α grain structure containing Ti borides and tool debris was observed in the surface region of the stir zone, whose hardness was the highest in the weld

  7. Effect of RE elements on the microstructural evolution of as cast and SIMA processed Mg-4Al alloy

    International Nuclear Information System (INIS)

    Nayyeri, Mohammad Javad; Khomamizadeh, Farzad

    2011-01-01

    Research highlights: → In this article, we examined the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process. → Our investigations contained metallographic observation, scanning electron microscope and quantitative metallographic methods. → Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the amount of RE elements increased from 0 through 4 percent. → Also we studied the effect of RE elements on the quality and quantityof intragranular liquid droplets as well as kinetic of microstructural changes. → Moreover, the effect of REs on the other parameters such as fraction of liquid, shape factor and particle size was studied.In this article, we examined the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process. Our investigations contained metallographic observation, scanning electron microscope and quantitative metallographic methods. Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the amount of RE elements increased from 0 through 4 percent. Also we studied the effect of RE elements on the quality and quantityof intragranular liquid droplets as well as kinetic of microstructural changes. Moreover, the effect of REs on the other parameters such as fraction of liquid, shape factor and particle size was studied. - Abstract: In the present article, the effect of Rare Earth elements on the microstructural development of as cast and semisolid Mg-4Al alloy produced by SIMA process is studied. Investigation conducted by metallographic observation, scanning electron microscope and quantitative metallographic methods. Results showed that alloy's dendrites turn into larger fully dendritic shape with sharp and narrow arms from equiaxed rosette type as the

  8. Microstructure formation and in situ phase identification from undercooled Co-61.8 at.% Si melts solidified on an electromagnetic levitator and an electrostatic levitator

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [National Institute of Advanced Industrial Science and Technology (AIST), Materials Research Institute for Sustainable Development, 2266-98 Shimo-Shidami, Moriyama, Nagoya, Aichi 463-8560 (Japan); Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-mail: li.mingjun@aist.go.jp; Nagashio, Kosuke [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Ishikawa, Takehiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Mizuno, Akitoshi; Adachi, Masayoshi; Watanabe, Masahito [Department of Physics, Gakushuin University, 1-5-1 Mejiro, Toshima, Tokyo 171-8588 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Tsukuba Space Centre, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency (JAXA), Institute of Space and Astronautical Science (ISAS), Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Katayama, Yoshinori [Japan Atomic Energy Agency (JAEA), 1-1-1 Kouto, Mikazuki, Sayo, Hyogo 679-5148 (Japan)

    2008-06-15

    Co-61.8 at.% Si (CoSi-CoSi{sub 2}) eutectic alloys were solidified on an electromagnetic levitator (EML) and an electrostatic levitator (ESL) at different undercooling levels. The results indicated that there is only a single recalescence event at low undercooling with the CoSi intermetallic compound as primary phase, which is independent of processing facilities, on either an EML or an ESL. The microstructure, however, is strongly dependent on the processing facility. The interior melt flow behavior in the sphere solidified at the EML differs substantially from that at the ESL, thus yielding different microstructures. On high undercooling, double recalescence takes place regardless of levitation condition. In situ X-ray diffraction of alloys solidified on the EML demonstrates that the CoSi{sub 2} compound becomes the primary phase upon the first recalescence, and the CoSi intermetallic phase crystallizes during the second recalescence. In addition to phase identification, real-time diffraction patterns can also provide additional evidence of the fragmentation of the primary phase and the ripening feature in the subsequent cooling process in the semisolid state. The phase competition between the CoSi and CoSi{sub 2} compounds is discussed when considering the nucleation barrier. The low interfacial energy of the CoSi{sub 2} phase favors a preferential nucleation event over the CoSi phase, which also plays a critical role in non-reciprocity nucleation and thus yields a double recalescence profile at high undercooling.

  9. The effects of Ta on the stress rupture properties and microstructural stability of a novel Ni-base superalloy for land-based high temperature applications

    International Nuclear Information System (INIS)

    Zheng, Liang; Zhang, Guoqing; Lee, Tung L.; Gorley, Michael J.; Wang, Yue; Xiao, Chengbo; Li, Zhou

    2014-01-01

    Highlights: • An equiaxed superalloy has high rupture life equivalent to single crystal alloy DD3. • Low Cr and high W superalloys possess good microstructrual stability at 850–1100 °C. • Tantalum promotes, strengthens and stabilizes the eutectic γ′ and MC carbides. • Excessive Ta leads to form harmful abnormal primary α and plate-like M 6 C phases. • Proper Ta can improve the stress rupture life at intermediate and high temperatures. - Abstract: A novel polycrystalline Ni-base superalloy was developed for land-based high temperature applications, such as isothermal forging dies and industrial gas turbines. The alloy possessed surprisingly high stress rupture life of 52 h at 1100 °C/118 MPa which is comparable to the first generation single crystal (SC) superalloy and exhibited good microstructural stability. The effects of Ta addition on the phase change, stress rupture properties and microstructural stability of the alloy were investigated. The results indicated that Ta is a γ′-former and promotes the formation of eutectic γ′. The alloys with ∼7 vol.% eutectic γ′ possess higher stress rupture life at 1100 °C/118 MPa than the alloys with higher ∼20 vol.% eutectic. However, ∼20 vol.% excessive eutectic phases will enhance the stress rupture life at intermediate temperature of 760 °C for 686 MPa but weaken high temperature stress rupture properties. The (Al + Ta) content over 14.4 at.% led to the formation of large amounts of eutectic γ′ and exceeded the solubility of W and Mo in the residue liquid pool, which then promoted the precipitation of primary α-(W,Mo) and M 6 C phases. Tantalum was also found as a strong MC carbides forming element. The order of ability to form monocarbide decreased from NbC to TaC to TiC. 6Al–0Ta (wt.%) alloys possessed good microstructural stability with no harmful topologically close-packed (TCP) phases being observed after thermal exposure at 850 °C/3000 h, 900 °C/1000 h. Only trace amounts of

  10. Effects of gas to melt ratio on the microstructure of an Al–10.83Zn–3.39Mg–1.22Cu alloy produced by spray atomization and deposition

    Energy Technology Data Exchange (ETDEWEB)

    Guo, S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Center of Analysis Measurement, Harbin Institute of Technology, Harbin 150001 (China); Ning, Z.L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); National Key laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Zhang, M.X. [School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, QLD 4072 (Australia); Cao, F.Y. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); National Key laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China); Sun, J.F., E-mail: jfsun@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); National Key laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, Harbin 150001 (China)

    2014-01-15

    Various gas to melt ratios (GMR) that govern the cooling rate of spray forming can be achieved through controlling the atomizer form and the atomization pressure. The effect of the GMR on microstructures of an Al–10.83Zn–3.39Mg–1.22Cu alloy produced through spray forming has been studied using electron microscopy. When the GMR is high at 3.5, dendritic structure and quasi-crystalline i-Mg{sub 32}(AlZn){sub 49} particles inherited from the original powders can be observed. Spray forming at medium GMR of 2.3 produces equiaxed α-Al grains and MgZn{sub 2} phase that discontinuously distributes along the grain boundaries and within the grains as small particles. The low GMR of 1.4 corresponds to low cooling rate. Coarse and equiaxed α-Al grains together with eutectic structure consisting of b.c.c.-Mg{sub 32}(AlZn){sub 49} and α-Al phases along the grain boundaries are obtained. - Highlights: • At high GMR, the broken fragments and i-Mg{sub 32}(AlZn){sub 49} quasicrystal are observed. • At medium GMR, microstructure consists of α-Al equiaxed grains and MgZn{sub 2} phase. • At low GMR, the coarsened α-Al grains and bcc-Mg{sub 32}(AlZn){sub 49} eutectic appear.

  11. Microtexture formation of Ni99B1 alloys solidified on an ESL and an EML-a study based on the EBSP technique

    International Nuclear Information System (INIS)

    Li Mingjun; Ishikawa, Takehiko; Nagashio, Kosuke; Kuribayashi, Kazuhiko; Yoda, Shinichi

    2007-01-01

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni 99 B 1 (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL

  12. Microtexture formation of Ni{sub 99}B{sub 1} alloys solidified on an ESL and an EML-a study based on the EBSP technique

    Energy Technology Data Exchange (ETDEWEB)

    Li Mingjun [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)], E-Mail: li.mingjun@aist.go.jp; Ishikawa, Takehiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan); Nagashio, Kosuke [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Kuribayashi, Kazuhiko [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Sagamihara Campus, 3-1-1 Yoshinodai, Sagamihara, Kanagawa 229-8510 (Japan); Yoda, Shinichi [Japan Aerospace Exploration Agency, Institute of Space and Astronautical Science, Tsukuba Space Center, ISS Science Project Office, 2-1-1 Sengen, Tsukuba, Ibaraki 305-8505 (Japan)

    2007-03-25

    We employed an electrostatic levitator (ESL) and an electromagnetic levitator (EML) to solidify Ni{sub 99}B{sub 1} (at.%) alloys at various undercoolings. The microstructures and microtextures were revealed by using the electron backscatter diffraction pattern (EBSP) technique in a scanning electron microscope. It is found that that no significant refinement can be identified at the low and medium undercooling regimes for the primary trunk in the sample solidified on the ESL, while the fragmentation of the secondary and even tertiary branches may take place to generate equiaxed grains. Further investigation by the EBSP reveals that neighboring grains have small misorientation angles, which may be ascribed to the absence of mechanical stirring from electromagnetic eddy current. A sharp contrast is that the samples solidified on the EML at low and medium undercoolings have refined equiaxed microstructures. The EBSP mapping reveals that the equiaxed grains yielded on the EML have a random distribution in crystallographic orientations among neighboring grains, indicating that electromagnetic stirring (EMS) induced by the electromagnetic field in the EML plays a vital role in promoting fragmentation and thus generating refined grains and random distribution in orientation. Regarding to the refined microstructure at high undercoolings, no significant difference arises in the samples processed between the EML and ESL.

  13. Microstructure of rapidly solidified materials

    Science.gov (United States)

    Jones, H.

    1984-07-01

    The basic features of rapidly solidified microstructures are described and differences arising from alternative processing strategies are discussed. The possibility of achieving substantial undercooling prior to solidification in processes such as quench atomization and chill block melt spinning can give rise to striking microstructural transitions even when external heat extraction is nominally Newtonian. The increased opportunity in laser and electron beam surface melting for epitaxial growth on the parent solid at an accelerating rate, however, does not exclude the formation of nonequilibrium phases since the required undercooling can be locally attained at the solidification front which is itself advancing at a sufficiently high velocity. The effects of fluid flow indicated particularly in melt spinning and surface melting are additional to the transformational and heat flow considerations that form the present basis for interpretation of such microstructural effects.

  14. Nano/ultrafine grained austenitic stainless steel through the formation and reversion of deformation-induced martensite: Mechanisms, microstructures, mechanical properties, and TRIP effect

    Energy Technology Data Exchange (ETDEWEB)

    Shirdel, M., E-mail: mshirdel1989@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2015-05-15

    A comprehensive study was carried out on the strain-induced martensitic transformation, its reversion to austenite, the resultant grain refinement, and the enhancement of strength and strain-hardening ability through the transformation-induced plasticity (TRIP) effect in a commercial austenitic 304L stainless steel with emphasis on the mechanisms and the microstructural evolution. A straightforward magnetic measurement device, which is based on the measurement of the saturation magnetization, for evaluating the amount of strain-induced martensite after cold rolling and reversion annealing in metastable austenitic stainless steels was used, which its results were in good consistency with those of the X-ray diffraction (XRD) method. A new parameter called the effective reduction in thickness was introduced, which corresponds to the reasonable upper bound on the obtainable martensite fraction based on the saturation in the martensitic transformation. By means of thermodynamics calculations, the reversion mechanisms were estimated and subsequently validated by experimental results. The signs of thermal martensitic transformation at cooling stage after reversion at 850 °C were found, which was attributed to the rise in the martensite start temperature due to the carbide precipitation. After the reversion treatment, the average grain sizes were around 500 nm and the nanometric grains of the size of ~ 65 nm were also detected. The intense grain refinement led to the enhanced mechanical properties and observation of the change in the work-hardening capacity and TRIP effect behavior. A practical map as a guidance for grain refining and characterizing the stability against grain growth was proposed, which shows the limitation of the reversion mechanism for refinement of grain size. - Graphical abstract: Display Omitted - Highlights: • Nano/ultrafine grained austenitic stainless steel through martensite treatment • A parameter descriptive of a reasonable upper bound on

  15. Nano/ultrafine grained austenitic stainless steel through the formation and reversion of deformation-induced martensite: Mechanisms, microstructures, mechanical properties, and TRIP effect

    International Nuclear Information System (INIS)

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2015-01-01

    A comprehensive study was carried out on the strain-induced martensitic transformation, its reversion to austenite, the resultant grain refinement, and the enhancement of strength and strain-hardening ability through the transformation-induced plasticity (TRIP) effect in a commercial austenitic 304L stainless steel with emphasis on the mechanisms and the microstructural evolution. A straightforward magnetic measurement device, which is based on the measurement of the saturation magnetization, for evaluating the amount of strain-induced martensite after cold rolling and reversion annealing in metastable austenitic stainless steels was used, which its results were in good consistency with those of the X-ray diffraction (XRD) method. A new parameter called the effective reduction in thickness was introduced, which corresponds to the reasonable upper bound on the obtainable martensite fraction based on the saturation in the martensitic transformation. By means of thermodynamics calculations, the reversion mechanisms were estimated and subsequently validated by experimental results. The signs of thermal martensitic transformation at cooling stage after reversion at 850 °C were found, which was attributed to the rise in the martensite start temperature due to the carbide precipitation. After the reversion treatment, the average grain sizes were around 500 nm and the nanometric grains of the size of ~ 65 nm were also detected. The intense grain refinement led to the enhanced mechanical properties and observation of the change in the work-hardening capacity and TRIP effect behavior. A practical map as a guidance for grain refining and characterizing the stability against grain growth was proposed, which shows the limitation of the reversion mechanism for refinement of grain size. - Graphical abstract: Display Omitted - Highlights: • Nano/ultrafine grained austenitic stainless steel through martensite treatment • A parameter descriptive of a reasonable upper bound on

  16. The effect of lanthanum boride on the sintering, sintered microstructure and mechanical properties of titanium and titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Y.F. [RMIT University, Centre for Additive Manufacturing, School of Aerospace, Mechanical and Manufacturing Engineering, GPO Box 2476, Melbourne VIC 3001 (Australia); Luo, S.D. [The University of Queensland, School of Mechanical and Mining Engineering, Brisbane, QLD 4072 (Australia); Qian, M., E-mail: ma.qian@rmit.edu.au [RMIT University, Centre for Additive Manufacturing, School of Aerospace, Mechanical and Manufacturing Engineering, GPO Box 2476, Melbourne VIC 3001 (Australia)

    2014-11-17

    An addition of ≤0.5 wt% lanthanum boride (LaB{sub 6}) to powder metallurgy commercially pure Ti (CP-Ti), Ti–6Al–4V and Ti–10V–2Fe–3Al (all in wt%) resulted in improved sintered density, substantial microstructural refinement, and noticeably increased tensile elongation. The addition of LaB{sub 6} led to scavenging of both oxygen (O) and chlorine (Cl) from the titanium powder during sintering, evidenced by the formation of La{sub 2}O{sub 3} and LaCl{sub x}O{sub y}. The pinning effect of La{sub 2}O{sub 3}, LaCl{sub x}O{sub y} and TiB inhibited prior-β grain growth and resulted in subsequent smaller α-laths. The formation of nearly equiaxed α-Ti phase is partially attributed to the nucleation effect of α-Ti on TiB. The improved sintered density was caused by B from LaB{sub 6} rather than La, while excessive formation of La{sub 2}O{sub 3} and TiB with an addition of >0.5 wt% LaB{sub 6} resulted in a noticeable decrease in sintered density. The improved tensile elongation with an addition of ≤0.5 wt% LaB{sub 6} was mainly attributed to the scavenging of oxygen by LaB{sub 6}, partially assisted by the improved sintered density. However, an addition of >0.5 wt% LaB{sub 6} led to the formation of large La{sub 2}O{sub 3} aggregates and more brittle TiB whiskers and therefore decreased tensile elongation. Balanced scavenging of O is thus important. The optimal addition of LaB{sub 6} was 0.5 wt% but this may change depending on the powder size of the LaB{sub 6} to be used.

  17. Microstructure evolution and mechanical properties of T15 high speed steel prepared by twin-atomiser spray forming and thermo-mechanical processing

    International Nuclear Information System (INIS)

    Zhang, Guoqing; Yuan, Hua; Jiao, Dongling; Li, Zhou; Zhang, Yong; Liu, Zhongwu

    2012-01-01

    Spray formed T15 high speed steel (HSS) billets were deposited using a state-of-the-art twin-atomiser spray forming facility. The effects of post thermo-mechanical processing (hot isostatic pressing and hot forging) and heat treatment on the microstructure and mechanical properties were investigated. As-deposited billet has a density over 99.3% of the theoretical value and no measurable macro-segregation was observed. The microstructure consists of the equiaxed grains with mean size of ∼18 μm and MC- and M 6 C-type carbides non-uniformly distributed inside the grains and along the grain boundaries. After optimal thermo-mechanical processing and heat treatment, the microstructure was composed of equiaxed fine tempered martensites, and refined M 6 C and MC spherical carbides particles uniformly distributed along the grain boundaries and inside the grains. The hardness reached HRC68 after thermo-mechanical processing, and the corresponding impact toughness and bending strength reached 27 J/cm 2 and 4600 MPa respectively. Although HIP cannot increase the bending strength significantly, it can effectively improve the impact toughness through refining and globurizing carbides.

  18. The Effects of Dy Addition on Microstructure and Mechanical Properties of the As-Cast Mg-5Al-3Ca-2Nd Alloys.

    Science.gov (United States)

    Son, Hyeon-Taek; Kim, Yong-Ho; Yoo, Hyo-Sang

    2018-03-01

    The microstructure of the as-cast Mg-5Al-3Ca-2Nd-xDy alloys consists of α-Mg matrix, (Mg, Al)2Ca eutectic phase, Al-Nd and Al-Dy intermetallic compounds. α-Mg matrix morphology was changed from dendritic to equiaxed with the increase Dy addition. And grain size was remarkably refined. As Dy content was increased, yield strength was improved due to the refined grains and the homogeneous distribution of Al-Dy phase.

  19. Microstructural evolution of ternary Ag33Cu42Ge25 eutectic alloy inside ultrasonic field

    Directory of Open Access Journals (Sweden)

    Wei Zhai

    2014-12-01

    Full Text Available Ultrasonic field with a frequency of 20 kHz is introduced into the solidification process of ternary Ag33Cu42Ge25 eutectic alloy from the sample bottom to its top. The ultrasound stimulates the nucleation of alloy melt and prevents its bulk undercooling. At low ultrasound power of 250 W, the primary ε2 phase in the whole alloy sample grows into non-faceted equiaxed grains, which differs to its faceted morphology of long strip under static condition. The pseudobinary (Ag+ε2 eutectic transits from dendrite shape grain composed of rod type eutectic to equiaxed chrysanthemus shape formed by lamellar structure. By contrast, the ultrasound produces no obvious variation in the morphology of ternary (Ag+Ge+ε2 eutectic except a coarsening effect. When ultrasound power rises to 500 W, divorced ternary (Ag+Ge+ε2 eutectic forms at the sample bottom. However, in the upper part, the ultrasonic energy weakens, and it only brings about prominent refining effect to primary ε2 phase. The microstructural evolution mechanism is investigated on the cavitation, acoustic streaming and acoustic attenuation.

  20. Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting

    Science.gov (United States)

    Murr, L. E.; Martinez, E.; Gaytan, S. M.; Ramirez, D. A.; Machado, B. I.; Shindo, P. W.; Martinez, J. L.; Medina, F.; Wooten, J.; Ciscel, D.; Ackelid, U.; Wicker, R. B.

    2011-11-01

    Microstructures and a microstructural, columnar architecture as well as mechanical behavior of as-fabricated and processed INCONEL alloy 625 components produced by additive manufacturing using electron beam melting (EBM) of prealloyed precursor powder are examined in this study. As-fabricated and hot-isostatically pressed ("hipped") [at 1393 K (1120 °C)] cylinders examined by optical metallography (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive (X-ray) spectrometry (EDS), and X-ray diffraction (XRD) exhibited an initial EBM-developed γ″ (bct) Ni3Nb precipitate platelet columnar architecture within columnar [200] textured γ (fcc) Ni-Cr grains aligned in the cylinder axis, parallel to the EBM build direction. Upon annealing at 1393 K (1120 °C) (hot-isostatic press (HIP)), these precipitate columns dissolve and the columnar, γ, grains recrystallized forming generally equiaxed grains (with coherent {111} annealing twins), containing NbCr2 laves precipitates. Microindentation hardnesses decreased from 2.7 to 2.2 GPa following hot-isostatic pressing ("hipping"), and the corresponding engineering (0.2 pct) offset yield stress decreased from 0.41 to 0.33 GPa, while the UTS increased from 0.75 to 0.77 GPa. However, the corresponding elongation increased from 44 to 69 pct for the hipped components.

  1. Effect of vanadium on the microstructures and mechanical properties of an Al–Mg–Si–Cu–Cr–Ti alloy of 6XXX series

    International Nuclear Information System (INIS)

    Meng, Yi; Cui, Jianzhong; Zhao, Zhihao; Zuo, Yubo

    2013-01-01

    Highlights: •The shapes of Al 3 V and Al 10 V are like petal and coarse plate respectively. •Fine elliptical-shaped Al(VCrTi)Si phases are present when Al 3 V phases are added. •Coarse AlVMg phases are present when Al 10 V phases are added. •Larger as-cast grain refinement is carried out by Al 3 V phases rather than Al 10 V. •V improves the UTS and plasticity of the alloy only when Al 3 V phases are added. -- Abstract: Vanadium can be considered as a minor element to improve mechanical properties of wrought aluminium alloys by modifying their microstructures. However, so far, it is not widely used in wrought aluminium alloys due to its indissolubility during smelting and solidification. In the present work, Al–4 wt.% V master alloys were prepared with different solidification rates and these master alloys were introduced to a commercial Al–1.6Mg–1.2Si–1.1Cu–0.16Cr–0.03Ti (all in wt.%) wrought alloy to study the effect of vanadium on the microstructures and mechanical properties of this alloy. The results showed that the fast solidification rate resulted in the formation of petal-like shaped Al 3 V phase in Al–4 wt.% V master alloy, while the slow solidification rate resulted in the formation of Al 10 V phase with coarse plate shape. The addition of Al 3 V phases into the experimental alloy not only promotes the formation of a fine, equiaxed as-cast grain structure, but also inhibits the recrystallisation nucleation and grain growth during hot extrusion and subsequent T6 heat treatment. In this case, the main vanadium phase in this alloy is the metastable and fine Al(VCrTi)Si phase with elliptical morphology and relatively high vanadium content. And the Al(VCrTi)Si phases developed from Al 3 V phases could pin the movement of dislocations and impede recrystallisation nucleation and growth, resulting in the improvement of mechanical properties. In the experimental alloy with the addition of Al 10 V phases, the stable AlVMg phase and Al 10 V

  2. Effect of processing on the microstructural development in a rapidly solidified Al-Fe-V-Si alloy

    International Nuclear Information System (INIS)

    Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

    1993-01-01

    An Al 80 Fe 10 Si 6 alloy has been rapidly solidified using melt spinning, gas atomization and spray forming processes. The effect of processing techniques on the microstructural characteristics of the alloy has ben evaluated. The melt spun alloy has shown an icosahedral quasicrystalline phase surrounded by a rational approximant structure of the icosahedral phase. The rational approximant structure has been identified as a crystalline cubic silicide phase. The atomized powders have exhibited cellular and dendritic morphology depending on the size of particles. In addition, the second phase particles of the silicide phase are observed to decorate the cell boundaries and interdendritic regions. In contrast, the alloy processed by spray deposition has revealed an equiaxed solidification morphology with a uniform dispersion of find silicon phase inside the grain. The origin of the microstructure in the alloy processed by these techniques is discussed. The results are compared wherever possible with the commercially available Al-Fe-V-Si alloys

  3. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Yi, E-mail: yimonmy@sina.com; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-06-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al{sub 3}Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al{sub 3}Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al{sub 3}Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1{sub 2} Al{sub 3}Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1{sub 2} and DO{sub 22} Al{sub 3}Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005.

  4. Effect of Zr on microstructures and mechanical properties of an Al-Mg-Si-Cu-Cr alloy prepared by low frequency electromagnetic casting

    International Nuclear Information System (INIS)

    Meng, Yi; Cui, Jianzhong; Zhao, Zhihao; He, Lizi

    2014-01-01

    The Al-1.6Mg-1.2Si-1.1Cu-0.15Cr (all in wt. %) alloys with and without Zr addition prepared by low frequency electromagnetic casting process were investigated by using the optical microscope, scanning electron microscope and transmission electron microscope equipped with energy dispersive analytical X-ray. The effects of Al 3 Zr phases on the microstructures and mechanical properties during solidification, homogenization, hot extrusion and solid solution were studied. The results show that Al 3 Zr phases reduce the grain size by ∼ 29% and promote the formation of an equiaxed grain structure during solidification. Numerous spherical Al 3 Zr dispersoids with 35–60 nm in diameters precipitate during homogenization, and these fine dispersoids change little during subsequent hot extrusion and solid solution. Adding 0.15 wt. % Zr results in no recrystallization after hot extrusion and partial recrystallization after solid solution, while the recrystallized grain size is 400–550 μm in extrusion direction in the Zr-free alloy. In addition, adding 0.15 wt. % Zr can obviously promote Q′ phase precipitation, while the β″ phases are predominant in the alloy without Zr. Adding 0.15 wt. % Zr, the ultimate tensile strength of the T6 treated alloy increases by 45 MPa, while the elongation remains about 16.7%. - Highlights: • Minor Zr can refine as-cast grains of the LFEC Al-Mg-Si-Cu-Cr alloy. • L1 2 Al 3 Zr phases with 35–60 nm in diameter precipitate during homogenization. • L1 2 and DO 22 Al 3 Zr phases result in partial recrystallization after solid solution. • Minor Zr can promote the precipitation of Q′ phases. • Mechanical properties of Al-Mg-Si-Cu-Cr-Zr alloy are higher than those of AA7005

  5. In situ formation of ZrB2 particulates and their influence on microstructure and tensile behavior of AA7075 aluminum matrix composites

    Directory of Open Access Journals (Sweden)

    J. David Raja Selvam

    2017-02-01

    Full Text Available In situ synthesis of aluminum matrix composites (AMCs has become a popular method due to several advantages over conventional stir casting method. In the present study, AA7075/ZrB2 AMCs reinforced with various content of ZrB2 particulates (0, 3, 6, 9 and 12 wt.% were synthesized by the in situ reaction of molten aluminum with inorganic salts K2ZrF6 and KBF4. The composites were characterized using XRD, OM, SEM, EBSD and TEM. The XRD patterns revealed the formation of ZrB2 particulates without the presence of any other compounds. The formation of ZrB2 particulates refined the grains of aluminum matrix extensively. Most of the ZrB2 particulates were located near the grain boundaries. The ZrB2 particulates exhibited various morphologies including spherical, cylindrical and hexagonal shapes. The size of the ZrB2 particulates was in the order of nano, sub micron and micron level. A good interfacial bonding was observed between the aluminum matrix and the ZrB2 particulates. The in situ formed ZrB2 particulates enhanced the mechanical properties such as microhardness and the ultimate tensile strength. Various strengthening mechanisms were identified.

  6. Microstructure formation via roll-to-roll UV embossing using a flexible mould made from a laminated polymer–copper film

    International Nuclear Information System (INIS)

    Zhong, Z W; Shan, X C

    2012-01-01

    Roll-to-roll large format UV embossing processes aim to revolutionize the manufacturing of functional films, with the ability to process a large area at one time, resulting in high throughput and cost reduction. In this paper, we present the experimental results obtained during the process development for roll-to-roll large format UV embossing. Flexible moulds were fabricated from a hybrid film substrate made of a liquid crystal polymer with clad copper foils laminated on both sides of it. The effective pattern area of the fabricated flexible mould was 400 mm × 300 mm with a minimal feature size of 50 µm. The results show that the roll-to-roll embossing processes are capable of producing micro-scale structures and functional devices over a large area at one time. Large-area roll-to-roll embossing was demonstrated by using the hybrid flexible mould, and micro-features and structures such as micro-channels and dot arrays were replicated on thermoplastic substrates. In addition to its ease and low cost in fabrication, the hybrid flexible moulds demonstrated to have acceptable fidelity and durability. The hybrid flexible mould is a novel solution for large-area embossing. (paper)

  7. Influence of Material Microstructures in Micromilling of Ti6Al4V Alloy

    Directory of Open Access Journals (Sweden)

    Claudio Giardini

    2013-09-01

    Full Text Available In the most recent decades the introduction of unconventional machining processes allowed the development of micromachining techniques. In this work, the influence of material microstructures on the micromilling process was investigated. Ti6Al4V alloy was selected as workpiece material since it is a very common material for micro applications and because its duplex microstructure can be easily changed by proper thermal treatments. Four different microstructures (namely bimodal, fully equiaxed, fully lamellar and mill annealed were obtained through recrystallization annealing treatments carried out at different times and temperatures. The mechanical properties of the samples were assessed by microhardness measurements. Nano-indentations were also performed on single grains to understand how the different hardness of phases and structures present in the Ti6Al4V alloy can affect the micromilling process. Microchannels using two flute flat end mills with a diameter equal to 200 µm were realized on the treated samples. Two different feed-per-tooth values were used during the tests. Cutting force, channel shape and burr dimension were investigated. Morphological and energy dispersive spectroscopy (EDS analyses were performed on tools by means of a scanning electron microscope (SEM: in this way the phenomena mainly influencing the tool status were also identified. Lower cutting forces and reduced tool wear were observed when working fully lamellar microstructures compared to the other ones.

  8. Investigations on Microstructure and Corrosion behavior of Superalloy 686 weldments by Electrochemical Corrosion Technique

    Science.gov (United States)

    Arulmurugan, B.; Manikandan, M.

    2018-02-01

    In the present study, microstructure and the corrosion behavior of Nickel based superalloy 686 and its weld joints has been investigated by synthetic sea water environment. The weldments were fabricated by Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques with autogenous mode and three different filler wires (ERNiCrMo-4, ERNiCrMo-10 and ERNiCrMo-14). Microstructure and Scanning electron microscope examination was carried out to evaluate the structural changes in the fusion zones of different weldments. Energy Dispersive X-ray Spectroscopy (EDS) analysis was carried out to evaluate the microsegregation of alloying elements in the different weld joints. Potentiodynamic polarization study was experimented on the base metal and weld joints in the synthetic sea water environment to evaluate the corrosion rate. Tafel’s interpolation technique was used to obtain the corrosion rate. The microstructure examination revealed that the fine equiaxed dendrites were observed in the pulsed current mode. EDS analysis shows the absence of microsegregation in the current pulsing technique. The corrosion rates of weldments are compared with the base metal. The results show that the fine microstructure with the absence of microsegregation in the PCGTA weldments shows improved corrosion resistance compared to the GTAW. Autogenous PCGTAW shows higher corrosion resistance irrespective of all weldments employed in the present study.

  9. Comparison of fatigue crack initiation behavior in different microstructures of TC21 titanium alloy

    Directory of Open Access Journals (Sweden)

    Tan Changsheng

    2018-01-01

    Full Text Available Cyclic heterogeneous deformation, slip characteristics and crack nucleation with different microstructures, such as bimodal microstructure (BM and fine lamellar microstructure (FLM in TC21 alloy (Ti-6Al-2Sn-2Zr-3Mo-1Cr-2Nb-0.1Si, were systematically investigated and analyzed during high cycle fatigue at room temperature. The results demonstrated that the FLM microstructure possesses higher high-cycle fatigue strength than those of the BM one. For BM, the heterogeneous plastic deformation existed within the different large primary α phase, such as equiaxed primary α and primary α lath. The cracks at interfaces and slip bands easily coalesce with each other to form large cracks in BM. However, the α laths with similar morphology and size (nanosize distributed uniformly in FLM and could relatively deform homogeneously in micro-region, which delayed the initiation of the fatigue crack. Based on the electron-backscattered diffraction (EBSD analysis, it found that the strain was nonuniformly distributed in BM, however, it is relatively homogeneous in FLM. Moreover, lots of straight cracks are parallel and along single intrusions within the β grain which delays the coalescence of cracks.

  10. Genesis of Microstructures in Friction Stir Welding of Ti-6Al-4V

    Science.gov (United States)

    Tchein, Gnofam Jacques; Jacquin, Dimitri; Coupard, Dominique; Lacoste, Eric; Girot Mata, Franck

    2018-03-01

    This paper is focused on the genesis of microstructures in friction stir welding (FSW) of the Ti-6Al-4V alloy. Several titanium joints, initially prepared with four different preheat treatments, were processed by FSW. Detailed microstructural analyses were performed in order to investigate change in the microstructure during the process. In this work, the FSW processing allows a controlled and stable microstructure to be produced in the stirring zone, regardless of the initial heat treatment or the welding conditions. The welded material undergoes a severe thermomechanical treatment which can be divided into two steps. First, the friction in the shoulder and the plastic strain give rise to the necessary conditions to allow a continuous dynamic recrystallization of the β phase. This operation produces a fine and equiaxed β grain structure. Second, once the pin has moved away, the temperature decreases, and the material undergoes a heat treatment equivalent to air quenching. The material thus exhibits a β → β + α transformation with germination of a fine intergranular Widmanstätten phase within the ex-fully-recrystallized-β grains.

  11. Microstructure and mechanical properties of electron beam welded dissimilar steel to Fe–Al alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Dinda, Soumitra Kumar; Basiruddin Sk, Md.; Roy, Gour Gopal [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur (India); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [Warwick Manufacturing Group (WMG), University of Warwick, Coventry CV4 7AL (United Kingdom)

    2016-11-20

    Electron beam welding (EBW) technique was used to perform dissimilar joining of plain carbon steel to Fe–7%Al alloy under three different weld conditions such as with beam oscillation, without beam oscillation and at higher welding speed. The effect of weld parameters on the microstructure and mechanical properties of dissimilar joints was studied using optical microscopy, SEM, EBSD, hardness, tensile and erichsen cup tests. Microstructure results show that the application of beam oscillation resulted in uniform and homogeneous microstructure compared to without beam oscillations and higher welding speed. Further, it was observed that weld microstructure changes from equiaxed to columnar grains depending on the weld speed. High weld speed results in columnar grain structure in the weld joint. Erichsen cup test results show that the application of beam oscillation results in excellent formability as compared to high weld speed. Tensile test results show no significant difference in strength properties in all three weld conditions, but the ductility was found to be highest for joints obtained with the application of weld beam oscillation as compared to without beam oscillation and high weld speed. This study shows that the application of beam oscillations plays an important role in improving the weld quality and performance of EBW dissimilar steel to Fe–Al joints.

  12. Genesis of Microstructures in Friction Stir Welding of Ti-6Al-4V

    Science.gov (United States)

    Tchein, Gnofam Jacques; Jacquin, Dimitri; Coupard, Dominique; Lacoste, Eric; Girot Mata, Franck

    2018-06-01

    This paper is focused on the genesis of microstructures in friction stir welding (FSW) of the Ti-6Al-4V alloy. Several titanium joints, initially prepared with four different preheat treatments, were processed by FSW. Detailed microstructural analyses were performed in order to investigate change in the microstructure during the process. In this work, the FSW processing allows a controlled and stable microstructure to be produced in the stirring zone, regardless of the initial heat treatment or the welding conditions. The welded material undergoes a severe thermomechanical treatment which can be divided into two steps. First, the friction in the shoulder and the plastic strain give rise to the necessary conditions to allow a continuous dynamic recrystallization of the β phase. This operation produces a fine and equiaxed β grain structure. Second, once the pin has moved away, the temperature decreases, and the material undergoes a heat treatment equivalent to air quenching. The material thus exhibits a β → β + α transformation with germination of a fine intergranular Widmanstätten phase within the ex-fully-recrystallized- β grains.

  13. Evaluation of microstructure and phase relations in a powder processed Ti-44Al-12Nb alloy

    International Nuclear Information System (INIS)

    Kumar, S.G.; Reddy, R.G.; Wu, J.; Holthus, J.

    1995-01-01

    Titanium aluminides based on the ordered face-centered tetragonal γTiAl phase possess attractive properties, such as low density, high melting point, good elevated temperature strength, modulus retention, and oxidation resistance, making these alloys potential high-temperature structural materials. These alloys can be processed by both ingot metallurgy and powder metallurgy routes. In the present study, three variations of the powder metallurgy route were studied to process a Ti-44Al-12Nb (at.%) alloy: (a) cold pressing followed by reaction sintering (CP process); (b) cold pressing, vacuum hot pressing, and then sintering (HP process); and (c) arc melting, hydride-dehydride process to make the alloy powder, cold isostatic pressing, and then sintering (AM process). Microstructural and phase relations were studied by x-ray diffraction (XRD) analysis, optical microscopy, scanning electron microscopy with an energy-dispersive spectrometer (SEM-EDS), and electron probe microanalysis (EPMA). The phases identified were Ti 3 Al and TiAl; an additional Nb 2 Al phase was observed in the HP sample. The microstructures of CP and HP processed samples are porous and chemically inhomogeneous whereas the AM processed sample revealed fine equiaxed microstructure. This refinement of the microstructure is attributed to the fine, homogeneous powder produced by the hydride-dehydride process and the high compaction pressures

  14. Development of non-dendritic microstructures in AA6061 cast billets

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, X.-D.; Chadwick, T.A.; Bryant, J.D. [Reynolds Metals Co., Chester, VA (United States)

    2000-07-01

    Non-dendritic structures have been shown to have many advantages over conventional, dendritic structures in castable aluminum alloys. Examples include high structural integrity, reduced porosity, excellent formability and enhanced near net-shape forming capability. Non-dendritic materials are characterized by an equiaxed, globularized grain structure. Previous work has focused on the application of these structures in traditional casting alloys such as A356 and A357, and on the processing of these alloys during semi-solid forming and squeeze casting. There is considerably less information on the impact of non-dendritic microstructures upon solid state deformation, and the use of such microstructures in the processing of traditional wrought aluminum alloys. In this paper, we will present our recent work in casting non-dendritic AA6061 alloy using different techniques, and discuss the effects of cast structure on deformation behavior during solid state processing at elevated temperatures. Cast microstructures were modified during direct chill casting using three different methods: magneto-hydrodynamic (MHD) agitation, mechanical stirring, and high loadings of grain refiner. A detailed microstructure characterization will be presented and discussed in terms of structural integrity, grain morphology, and their effects on deformation in the solid state. (orig.)

  15. Formation and microstructure of Al{sub 2}O{sub 3}-YAG eutectic ceramics by phase transformation from metastable system to equilibrium system

    Energy Technology Data Exchange (ETDEWEB)

    Nagira, Tomoya; Yasuda, Hideyuki; Yoshiya, Masato [Department of Adaptive Machine Systems, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan)], E-mail: nagira@ams.eng.osaka-u.ac.jp

    2009-05-01

    Unidirectionally solidified Al{sub 2}O{sub 3}-YAG(Y{sub 3}Al{sub 5}O{sub 12}: yttrium-aluminum-garnet) eutectic ceramic composites have been recognized as encouraging heat-resistance materials because of the superior mechanical properties at high temperatures. In addition to the excellent mechanical properties at high temperatures, some interesting solidification phenomena have been reported in the Al{sub 2}O{sub 3}-Y{sub 2}O{sub 3} system. The Al{sub 2}O{sub 3}-YAG equilibrium eutectic at 2099 K and the Al{sub 2}O{sub 3}-YAP metastable eutectic at 1975 K exist in the Al{sub 2}O{sub 3}-Y{sub 2}O{sub 3} system. The heating the metastable eutectic up to temperatures above the metastable eutectic temperature produced the undercooled melt. Solidification in the equilibrium path accompanied the melting of the metastable eutectic. The solidification process using undercooled melt resulted in the fine and uniform eutectic structure. In this study, the effect of the initial Al{sub 2}O{sub 3}-YAP particles size on the undercooled melt formation was examined. The Al{sub 2}O{sub 3}-YAP particles with diameters more than several {mu}m resulted in the transformation through the undercooled melt. EBSD analysis showed that the domains of Al{sub 2}O{sub 3} grains with same crystallographic orientation were observed and that their domain size depended on the Al{sub 2}O{sub 3}-YAP particles size. On the other hand, for the Al{sub 2}O{sub 3}-YAP particles with a diameter of 500 nm, the each Al{sub 2}O{sub 3} grain with diameter of about 1 {mu}m had the different crystallographic orientations, which suggested that the transformation from metastable eutectic to equilibrium eutectic occurred in the solid state. The increase in the Al{sub 2}O{sub 3}-YAP free surface area suppressed the undercooled melt formation.

  16. Microstructural and mechanical characterization of Cu-0.8 wt.%Y

    International Nuclear Information System (INIS)

    Carro, G.; Muñoz, A.; Monge, M.A.; Savoini, B.; Pareja, R.

    2015-01-01

    Dispersion strengthened Cu-0.8 wt.%Y has been produced by a powder metallurgy route and subsequent consolidation by hot isostatic pressing at 1123 K and 172 MPa. A fully dense alloy has been obtained that exhibits a microstructure characterized by equiaxed grains with sizes ranging from 0.5 to 50 μm. Yttrium-rich particles with an average size of 0.92 μm have been observed inside the grains and decorating the grain boundaries. As expected, the tensile tests carried out from room temperature to 773 K have revealed that both the YS and the UTS decrease with increasing temperature. This alloy exhibits better tensile properties and microhardness than OFHC Cu. This improvement is attributed to the presence of the Y-rich particles.

  17. Microstructural and mechanical characterization of Cu-0.8 wt.%Y

    Energy Technology Data Exchange (ETDEWEB)

    Carro, G., E-mail: gcarro@fis.uc3m.es; Muñoz, A.; Monge, M.A.; Savoini, B.; Pareja, R.

    2015-10-15

    Dispersion strengthened Cu-0.8 wt.%Y has been produced by a powder metallurgy route and subsequent consolidation by hot isostatic pressing at 1123 K and 172 MPa. A fully dense alloy has been obtained that exhibits a microstructure characterized by equiaxed grains with sizes ranging from 0.5 to 50 μm. Yttrium-rich particles with an average size of 0.92 μm have been observed inside the grains and decorating the grain boundaries. As expected, the tensile tests carried out from room temperature to 773 K have revealed that both the YS and the UTS decrease with increasing temperature. This alloy exhibits better tensile properties and microhardness than OFHC Cu. This improvement is attributed to the presence of the Y-rich particles.

  18. Microstructural evolution and properties of friction stir welded aluminium alloy AA2219

    International Nuclear Information System (INIS)

    Gupta, R. K.; Biju, S.; Ghosh, B. R.; Sinha, P. P.

    2007-01-01

    Low weld strength of fusion welded joints of aluminium alloy AA2219 is a concern in fabrication of pressure vessels and is attributable to the presence of weld defects, as well as various metallurgical factors. Friction stir welding (FSW), being a solid state joining process has obvious advantages over fusion welding. Results of preliminary FSW experiments conducted on 10 mm thick plate using a particular tool configuration are presented here. Microscopic studies show the presence of very fine equiaxed recrystallised grain at the weld nugget and a flow pattern of grains due to heavy deformation in defect-free weld coupons. Mechanical properties are correlated with the microstructure and process variables. Fractographic analysis complements the observations of optical microscopy and mechanical properties

  19. Microstructure investigation on micropore formation in microporous silica materials prepared via a catalytic sol-gel process by small angle X-ray scattering.

    Science.gov (United States)

    Shimizu, Wataru; Hokka, Junsuke; Sato, Takaaki; Usami, Hisanao; Murakami, Yasushi

    2011-08-04

    The so-called sol-gel technique has been shown to be a template-free, efficient way to create functional porous silica materials having uniform micropores. This appears to be closely linked with a postulation that the formation of weakly branched polymer-like aggregates in a precursor solution is a key to the uniform micropore generation. However, how such a polymer-like structure can precisely be controlled, and further, how the generated low-fractal dimension solution structure is imprinted on the solid silica materials still remain elusive. Here we present fabrication of microporous silica from tetramethyl orthosilicate (TMOS) using a recently developed catalytic sol-gel process based on a nonionic hydroxyacetone (HA) catalyst. Small angle X-ray scattering (SAXS), nitrogen adsorption porosimetry, and transmission electron microscope (TEM) allowed us to observe the whole structural evolution, ranging from polymer-like aggregates in the precursor solution to agglomeration with heat treatment and microporous morphology of silica powders after drying and hydrolysis. Using the HA catalyst with short chain monohydric alcohols (methanol or ethanol) in the precursor solution, polymer-like aggregates having microscopic correlation length (or mesh-size) micropores with diameters 2 nm) in the solid product due to apertures between the particle-like aggregates. The data demonstrate that the extremely fine porous silica architecture comes essentially from a gaussian polymer-like nature of the silica aggregates in the precursor having the microscopic mesh-size and their successful imprint on the solid product. The result offers a general but significantly efficient route to creating precisely designed fine porous silica materials under mild condition that serve as low refractive index and efficient thermal insulation materials in their practical applications.

  20. Corrosion characteristics and oxide microstructures of Zircaloy-4 in aqueous alkali hydroxide solutions

    International Nuclear Information System (INIS)

    Jeong, Y.H.; Baek, J.H.; Kim, S.J.; Kim, H.G.

    1999-01-01

    The corrosion characteristics of Zircaloy-4 have been investigated in various aqueous solutions of LiOH, NaOH, KOH, RbOH and CsOH with equimolar M + and OH - at 350 C. The characterization of the oxides was performed using transmission electron microscope (TEM) and scanning electron microscope (SEM) on the samples which were prepared to have an equal oxide thickness in pre-transition and post-transition regimes. At a low concentration (4.3 mmol) of aqueous alkali hydroxide solutions, the corrosion rates decrease gradually as the ionic radius of cation increases. At a high concentration (32.5 mmol), the corrosion rate increases significantly in LiOH solution and slightly in NaOH solution, but in the other hydroxide solutions such as KOH, RbOH and CsOH, the corrosion rate is not accelerated. Even if the specimens have an equal oxide thickness in LiOH, NaOH and KOH solutions, the oxide microstructure formed in the LiOH solution is quite different from those formed in the NaOH or the KOH solutions. In the LiOH solution, the oxides grown in the pre-transition regime as well as in the post-transition regime have an equiaxed structure including many pores and open grain boundaries. The oxides grown in the NaOH solution have a protective columnar structure in the pre-transition regime but an equiaxed structure in the post-transition regime. On the other hand, in the KOH solution, the columnar structure is maintained from its pre-transition regime to the post-transition regime. On the basis of the above results, it can be suggested that the cation incorporation into zirconium oxide would control the oxide microstructure, the oxide growth mechanism at the metal-oxide interface and the corrosion rate in alkali hydroxide solutions. (orig.)

  1. Microstructure and tensile properties of oxide dispersion strengthened Fe–14Cr–0.3Y2O3 and Fe–14Cr–2W–0.3Ti–0.3Y2O3

    International Nuclear Information System (INIS)

    Auger, M.A.; Castro, V. de; Leguey, T.; Monge, M.A.; Muñoz, A.; Pareja, R.

    2013-01-01

    Two ODS ferritic steels with nominal compositions (wt.%): Fe–14Cr–0.3Y 2 O 3 and Fe–14Cr–2W–0.3Ti–0.3Y 2 O 3 have been produced by mechanical alloying and consolidation by hot isostatic pressing. The microstructure and tensile properties of these materials after being forged and heat-treated at 1123 K have been investigated to clarify the interrelation between composition, microstructure and mechanical properties. The second-phase precipitates in these alloys have been analyzed by high-angle annular dark-field imaging in scanning TEM mode and electron diffraction. Fe–14Cr–2W–0.3Ti–0.3Y 2 O 3 exhibits a duplex microstructure consisting of large recrystallized grains, as large as 1.5 μm, and unrecovered regions containing submicron equiaxed grains. In addition, three types of secondary phase particles have been found: large M 23 C 6 particles containing W and Cr, (Cr + Ti) rich spherical particles with diameters between 50 and 500 nm, and fine (Y + Ti) oxide particles with sizes below 30 nm. In contrast, Fe14CrY shows a uniform structure of equiaxed grains, with sizes in the range 0.5–3 μm, containing a fine dispersion of Y oxide particles ( 2 O 3 at temperatures up to 773 K, but the opposite appears to occur beyond this temperature

  2. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-15

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

  3. Microstructure and Properties of Low Cost TC4 Titanium Alloy Plate

    Directory of Open Access Journals (Sweden)

    Feng Qiuyuan

    2016-01-01

    Full Text Available The changing law of microstructure and mechanical properties of low cost TC4 titanium alloy during deformation and annealing was investigated. The results show that the coarse cast dendritic structure of slab is broken to form rod-like or equiaxial α+β transformed microstructure by rolling deformation. After annealing, the microstructure of plate becomes uniform, moreover, the flake secondary α separates out and the amount of primary α phase decreases with the increase of annealing temperature and gradually tends to equiaxization. The tensile strength and ductility of plate show an increased tendency with deforming. When annealing temperature increases, the tensile strength firstly increases, and then reaches the maximum value at 820 °C, after that, it gradually decreases. The yield strength and reduction of area show decreasing trend as a whole, but the elongation has a little change. The plate has preferable matching of strength and ductile after annealing treatment at 750~820 °C for 1h in air.

  4. Microstructure, process, and tensile property relationships in an investment cast near-γTiAl alloy

    International Nuclear Information System (INIS)

    Jones, P.E.; Porter, W.J. III.; Keller, M.M.; Eylon, D.

    1992-01-01

    The brittle nature of near-γ TiAl alloys makes fabrication difficult. This paper reports on developing near-net shape technologies, such as investment casting, for these alloys which is one of the essential approached to their commercial introduction. The near-γ TiAl alloy Ti-48Al-2Nb-2Cr (a%) is investment cast with two cooling rates. The effect of casting cooling rate on the fill and surface integrity was studied for complex shape thin walled components. Block and bar castings are hot isostatically pressed (HIP'd) and heat treated to produce duplex (lamellar + equiaxed) microstructures for mechanical property evaluation. The relationships between the casting conditions, microstructures, and tensile properties are studied. The strength and elongation below the ductile to brittle transition temperature are dependent on the casting cooling rate and section size. The tensile properties improved with faster cooling during the casting process as a result of microstructural refinement. Faster cooled castings are more fully transformed to a duplex structure during post-casting heat treatments. Above the ductile to brittle transition temperature the effect of casting cooling rate on tensile properties is less pronounced

  5. Comparative evaluation of cast aluminum alloys for automotive cylinder heads: Part I Microstructure evolution

    International Nuclear Information System (INIS)

    Roy, Shibayan; Allard, Lawrence Frederick Jr; Rodriguez, Andres; Watkins, Thomas R.; Shyam, Amit

    2017-01-01

    The present study stages a comparative evaluation of microstructure and associated mechanical and thermal response for common cast aluminum alloys that are used for manufacturing automotive cylinder heads. The systems considered are Al-Cu (206-T6), Al-Si-Cu (319-T7), and Al-Si (356-T6, A356-T6, and A356 + 0.5Cu-T6). The focus of the present manuscript is on the evaluation of microstructure at various length scales after aging, while the second manuscript will deal with the mechanical and thermal response of these alloys due to short-term (aging) and long-term (pre-conditioning) heat treatments. At the grain-scale, the Al-Cu alloy possessed an equiaxed microstructure as opposed to the dendritic structure for the Al-Si-Cu or Al-Si alloys which is related to the individual solidification conditions for these alloy systems. The composition and morphology of intermetallic precipitates within the grain and at the grain/dendritic boundary are dictated by the alloy chemistry, solidification, and heat treatment conditions. At the nanoscale, these alloys contain various metastable strengthening precipitates (GPI and θ''θ'' in Al-Cu alloy, θ'θ' in Al-Si-Cu alloy, and β'β' in Al-Si alloys) with varying size, morphology, coherency, and thermal stability.

  6. Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part I—Microstructure Evolution

    Science.gov (United States)

    Roy, Shibayan; Allard, Lawrence F.; Rodriguez, Andres; Watkins, Thomas R.; Shyam, Amit

    2017-05-01

    The present study stages a comparative evaluation of microstructure and associated mechanical and thermal response for common cast aluminum alloys that are used for manufacturing automotive cylinder heads. The systems considered are Al-Cu (206-T6), Al-Si-Cu (319-T7), and Al-Si (356-T6, A356-T6, and A356 + 0.5Cu-T6). The focus of the present manuscript is on the evaluation of microstructure at various length scales after aging, while the second manuscript will deal with the mechanical and thermal response of these alloys due to short-term (aging) and long-term (pre-conditioning) heat treatments. At the grain-scale, the Al-Cu alloy possessed an equiaxed microstructure as opposed to the dendritic structure for the Al-Si-Cu or Al-Si alloys which is related to the individual solidification conditions for these alloy systems. The composition and morphology of intermetallic precipitates within the grain and at the grain/dendritic boundary are dictated by the alloy chemistry, solidification, and heat treatment conditions. At the nanoscale, these alloys contain various metastable strengthening precipitates (GPI and θ^'' in Al-Cu alloy, θ^' in Al-Si-Cu alloy, and β^' in Al-Si alloys) with varying size, morphology, coherency, and thermal stability.

  7. On the microstructure and interfacial properties of sputtered nickel ...

    Indian Academy of Sciences (India)

    Administrator

    On the microstructure and interfacial properties of sputtered nickel ... (FE-SEM) and atomic force microscope (AFM) revealed columnar morphology with voided boundaries for ..... compound phase formation by performing the deposition.

  8. Microstructure and mechanical properties of Mg-Al-Mn-Ca alloy sheet produced by twin roll casting and sequential warm rolling

    International Nuclear Information System (INIS)

    Wang Yinong; Kang, Suk Bong; Cho, Jaehyung

    2011-01-01

    Research highlights: → This work, taking AM30 + 0.2Ca alloy as experimental material, will provide some new information as follows: one is microstructural difference between twin roll cast and ingot cast AM31-0.2Ca alloy. The other is the comparison of tensile properties after warm rolling and annealing. Suggesting the possibility of the development of wrought magnesium alloy sheets by strip casting. - Abstract: Microstructural evolution and mechanical properties of twin roll cast (TRC) Mg-3.3 wt.%Al-0.8 wt.%Mn-0.2 wt.%Ca (AM31 + 0.2Ca) alloy strip during warm rolling and subsequent annealing were investigated in this paper. The as-TRC alloy strip shows columnar dendrites in surface and equiaxed dendrites in center regions, as well as finely dispersed primary Al 8 Mn 5 particles on interdendritic boundaries which result in the beneficial effect on microstructural refinement of strip casting. The warm rolled sheets show intensively deformed band or shear band structures, as well as finely and homogeneously dispersed Al-Mn particles. No evident dynamic recrystallization (DRX) takes place during warm rolling process, which is more likely attributed to the finely dispersed particle and high solid solution of Al and Mn atoms in α-Mg matrix. After annealing at 350 deg. C for 1 h, the warm rolled TRC sheets show fine equiaxed grains around 7.8 μm in average size. It has been shown that the present TRC alloy sheet has superior tensile strength and comparative elongation compared to commercial ingot cast (IC) one, suggesting the possibility of the development of wrought magnesium alloy sheets by twin roll strip casting processing. The microstructural evolution during warm rolling and subsequent annealing as well as the resulting tensile properties were analyzed and discussed.

  9. Effect of HIP temperatures on the microstructure and mechanical properties of carbide dispersed Ti-48Al-1Mn mechanically alloyed compacts

    International Nuclear Information System (INIS)

    Ameyama, Kei; Hashii, Mitsuya; Imai, Nobuyuki; Fujii, Toshinori; Sasaki, Nobuyuki.

    1996-01-01

    The effect of hot isostatic pressing (HIP) temperature on the microstructure and mechanical properties of Ti-48 mol%Al-1 mol%Mn compacts fabricated by mechanical alloying was investigated. N-heptane was used as a process control agent for the mechanical alloying. The compacts HIP treated at 1173, 1373 or 1573 K showed an ultra-fine equiaxed grain structure, i.e., a microduplex structure, consisting of TiAl (γ) and Ti 2 AlC phases, and their average grain sizes were 185 nm, 510 nm and 1.5 μm, respectively. The γ phase was considered to be formed by an α → γ massive transformation during heating. On the other hand, the compacts HIP treated at 1623 or 1673 K showed quite different microstructures from the above HIP compacts. The 1623 K-HIP compact was composed of equiaxed γ grains, whose size was approximately 11.5 μm, rectangular shaped Ti 2 AlC particles, and a small amount of the grain boundary nucleated α phase. Although the 1673 K-HIP compact showed a microstructure similar to the 1623 K-HIP compact, the γ grains were coarsened to be approximately 27.8 μm in diameter and the Ti 2 AlC particles were more elongated rectangles. Furthermore, the amount of the grain boundary nucleated α phase was increased and the lamella α phase nucleated at γ twin boundaries was observed in the 1673 K-HIP compact. Mechanical properties determined by compressive testing at various temperatures made clear that the compacts HIP treated at 1173, 1373 or 1573 K have good workability at elevated temperatures and those HIP treated at 1623 or 1673 K have good high temperature strength. These mechanical properties were influenced significantly by the microstructure, especially by the grain size and morphology of the Ti 2 AlC phase. (author)

  10. High Temperature Deformation Behavior and Microstructure Evolution of Ti-4Al-4Fe-0.25Si Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Won, Jong Woo; Lee, Yongmoon; Lee, Chong Soo [Pohang University of Science and Technology, Pohang (Korea, Republic of); Yeom, Jong-Taek [Korea Institute of Materials Science, Changwon (Korea, Republic of); Lee, Gi Yeong [KPCM Incorporated, Gyeongsan (Korea, Republic of)

    2016-05-15

    Hot deformation behavior of Ti-4Al-4Fe-0.25Si alloy with martensite microstructure was investigated by compression tests at temperatures of 1023 – 1173 K (α+β phase region) and strain rates of 10{sup -3} – 1 s{sup -1}. By analyzing the deformation behavior, plastic deformation instability parameters including strain rate sensitivity, deformation temperature sensitivity, efficiency of power dissipation, and Ziegler’s instability were evaluated as a function of deformation temperature and strain rate, and they were further examined by drawing deformation processing maps. The microstructure evolution was also studied to determine the deformation conditions under which equiaxed α phase was formed in the microstructure without remnants or kinked α phase platelets and shear bands, these last two of which cause severe cracks during post-forming process. Based on the combined results of the processing maps and the microstructure analysis, the optimum α+β forging conditions for Ti-4Al-4Fe-0.25Si alloy were determined.

  11. Evaluation of Microstructure, Mechanical Properties and Corrosion Resistance of Friction Stir-Welded Aluminum and Magnesium Dissimilar Alloys

    Science.gov (United States)

    Verma, Jagesvar; Taiwade, Ravindra V.; Sapate, Sanjay G.; Patil, Awanikumar P.; Dhoble, Ashwinkumar S.

    2017-10-01

    Microstructure, mechanical properties and corrosion resistance of dissimilar friction stir-welded aluminum and magnesium alloys were investigated by applying three different rotational speeds at two different travel speeds. Sound joints were obtained in all the conditions. The microstructure was examined by an optical and scanning electron microscope, whereas localized chemical information was studied by energy-dispersive spectroscopy. Stir zone microstructure showed mixed bands of Al and Mg with coarse and fine equiaxed grains. Grain size of stir zone reduced compared to base metals, indicated by dynamic recrystallization. More Al patches were observed in the stir zone as rotational speed increased. X-ray diffraction showed the presence of intermetallics in the stir zone. Higher tensile strength and hardness were obtained at a high rotational speed corresponding to low travel speed. Tensile fractured surface indicated brittle nature of joints. Dissimilar friction stir weld joints showed different behaviors in different corrosive environments, and better corrosion resistance was observed at a high rotational speed corresponding to low travel speed (FW3) in a sulfuric and chloride environments. Increasing travel speed did not significantly affect on microstructure, mechanical properties and corrosion resistance as much as the rotational speed.

  12. Effect of thermomechanical treatments on phase distribution and microstructure evolution of a Ti-48Al-2Mn-2Nb alloy

    International Nuclear Information System (INIS)

    Morris, M.A.; Leboeuf, M.

    1995-01-01

    Titanium aluminide alloys based on TiAl offer potential benefits as intermetallics for structural applications due to their low density and attractive properties at high temperature. However, their strength and ductility are very dependent on microstructural morphologies and much research is being devoted to obtaining optimal properties. The large grain sizes and solute segregations associated with conventional castings have forced much of the work to be focused on obtaining finer microstructures, both in terms of grain sizes as well as lamellar spacings. Thermomechanical treatments have been used to produce a large variety of structural morphologies ranging from fully lamellar to duplex and equiaxed and in which the proportion of each phase is also variable. By choosing the correct temperature and strain rate parameters, it may be possible to modify the microstructure by dynamic recrystallization, if during the mechanical process the lamellae of the α 2 phase can be broken down and be used to accelerate the kinetics of nucleation of the new γ grains. The present study has been carried out in order to examine this process and the authors have compared the different refined microstructures that can be obtained by a new thermomechanical process (ELIT pack-rolling) of a Ti-48Al-2Mn-2Nb alloy with respect to those obtained by heat treatments only

  13. Microstructure and mechanical properties of friction stir welded 18Cr–2Mo ferritic stainless steel thick plate

    International Nuclear Information System (INIS)

    Han, Jian; Li, Huijun; Zhu, Zhixiong; Barbaro, Frank; Jiang, Laizhu; Xu, Haigang; Ma, Li

    2014-01-01

    Highlights: • We focus on friction stir welding of 18Cr–2Mo ferritic stainless steel thick plate. • We produce high-quality joints with special tool and optimised welding parameters. • We compare microstructure and mechanical properties of steel and joint. • Friction stir welding is a method that can maintain the properties of joint. - Abstract: In this study, microstructure and mechanical properties of a friction stir welded 18Cr–2Mo ferritic stainless steel thick plate were investigated. The 5.4 mm thick plates with excellent properties were welded at a constant rotational speed and a changeable welding speed using a composite tool featuring a chosen volume fraction of cubic boron nitride (cBN) in a W–Re matrix. The high-quality welds were successfully produced with optimised welding parameters, and studied by means of optical microscopy (OM), scanning electron microscopy (SEM), electron back-scattered diffraction (EBSD) and standard hardness and impact toughness testing. The results show that microstructure and mechanical properties of the joints are affected greatly, which is mainly related to the remarkably fine-grained microstructure of equiaxed ferrite that is observed in the friction stir welded joint. Meanwhile, the ratios of low-angle grain boundary in the stir zone regions significantly increase, and the texture turns strong. Compared with the base material, mechanical properties of the joint are maintained in a comparatively high level

  14. Initial microstructural study of a Ce-La alloy using electron backscattered diffraction

    International Nuclear Information System (INIS)

    Scott, Thomas B.; Younes, Charles M.; Ling, Michael; Jones, Christopher P.; Nicholson, John A.; Heard, Peter J.; Jenkins, Roderick

    2011-01-01

    Research highlights: → First ever successful EBSD microstructural analysis of Ce-La alloy. → Successful preparation using electro-polishing in the open laboratory. → Equiaxed grains 20-40 μm in size dominate the microstructure, with random orientations, relatively straight grain boundary contacts and no evidence for crystal twinning. → All grains matched to a fcc γ-phase. → Problematic presence of entrapped oxide particles. - Abstract: To better understand and exploit the unique electronic and structural properties of f-block metals and their alloys it is perceived that an improved knowledge of the microstructural characteristics and phase changes as a function of temperature and pressure, is necessary. For other different types of metallic systems, the use of electron back-scattered diffraction (EBSD) is becoming a common practice in order to obtain detailed microstructural information, but this has, as yet, been very limited in case of f-block metals. Because of their extreme affinity to oxygen and rapid surface reaction, EBSD studies of this metal-category are very sparse with only one work published on cerium metal providing an example of technical hurdles for a prerequisite oxide-free metal surface. Specifically the need to remove the oxide by ion etching was considered essential to enable a successful EBSD analysis. The current work presents the results of a first attempt to characterise the microstructure of a Ce-La alloy using EBSD. It demonstrates that high quality diffraction patterns and crystal orientation maps can be successfully obtained following a carefully controlled preparation of the alloy surface in the open laboratory by applying a simple and reproducible electro-polishing procedure without a further need for ion etching in vaccuo.

  15. Development of Metallographic Etchants for the Microstructure Evolution of A6082-T6 BFSW Welds

    Directory of Open Access Journals (Sweden)

    Abbas Tamadon

    2017-10-01

    Full Text Available BACKGROUND—The solid-phase joining of A6082-T6 plates by bobbin friction stir welding (BFSW is problematic. Better methods are needed to evaluate the microstructural evolution of the weld. However, conventional Al reagents (e.g., Keller’s and Kroll’s do not elucidate the microstructure satisfactorily, specifically regarding grain size and morphology within the weld region. APPROACH—We developed innovative etchants for metallographic observations for optical microscopy. RESULTS—The macrostructure and microstructure of A6082-T6 BFSW welds were clearly demonstrated by optical microscopy analysis. The microetching results demonstrated different microstructures of the Stir Zone (S.Z distinct from the Base Metal (B.M and Heat Affected Zone (HAZ & Thermo-mechanical Affected Zone (TMAZ. The micrographs showed a significant decrease in grain size from 100 μm in B.M to ultrafine 4–10 μm grains for the S.Z. Also, the grain morphology changed from directional columnar in the B.M to equiaxed in the S.Z. Furthermore, thermomechanical recrystallization was observed by the morphological flow of the grain distortion in HAZ and TMAZ. The etchants also clearly show the polycrystalline structure, microflow patterns, and the incoherent interface around inclusion defects. ORIGINALITY—Chemical compositions are identified for a suite of etchant reagents for metallographic examination of the friction-stir welded A6082-T6 alloy. The reagents have made it possible to reveal microstructures not previously evident with optical microscopy.

  16. A study on the polymer precursor formation and microstructure evolution of square-shaped (La{sub 0.5}Ba{sub 0.5})(Mn{sub 0.5}Fe{sub 0.5})O{sub 3} ceramic nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Romero, M.; Pardo, H.; Faccio, R.; Suescun, L.; Fernandez-Werner, L.; Mombru, A.W. [Univ. de la Republica, Montevideo (Uruguay). Cryssmat-Lab/Centro NanoMat; Univ. de la Republica, Montevideo (Uruguay). Centro Interdisciplinario de Nanotecnologia, Quimica y Fisica de Materiales; Vazquez, S.; Laborda, I. [Univ. de la Republica, Montevideo (Uruguay). Cryssmat-Lab/Centro NanoMat; Acosta, A. [Univ. de la Republica, Montevideo (Uruguay). Catedra de Quimica Inorganica; Castiglioni, J. [Univ. de la Republica, Montevideo (Uruguay). Catedra de Fisicoquimica

    2015-07-01

    The polymer precursor formation and the growth mechanism of (La{sub 0.5}Ba{sub 0.5})(Mn{sub 0.5}Fe{sub 0.5})O{sub 3} ceramic nanoparticles have been studied. First, we focused on the influence of isolated metals (La, Ba, Mn, Fe) on the polymer precursor formation by means of Raman, FT-IR, scanning electron microscopy and differential scanning calorimetry, showing that the presence of metal ions, especially iron, increases the oxidation rate of the polymer precursor, while the presence of barium leads to a higher degree of polymerization, preventing partial oxidation of the polymer at low temperatures and allowing the presence of nitrates at the combustion stage. Nevertheless, when all metals are present, the polymer precursor showed a largely homogeneous microstructure with a global average influence from all cations. Finally,we studied the microstructure evolution of nanoparticles obtained after calcination above 700 C. SAXS and TEM analysis suggests that the formation of square-shaped nanoparticles below 900 C and coalescence leads to the formation of larger-sized and round-shaped nanoparticles at 900 C.

  17. Formation of anomalous eutectic in Ni-Sn alloy by laser cladding

    Science.gov (United States)

    Wang, Zhitai; Lin, Xin; Cao, Yongqing; Liu, Fencheng; Huang, Weidong

    2018-02-01

    Ni-Sn anomalous eutectic is obtained by single track laser cladding with the scanning velocity from 1 mm/s to 10 mm/s using the Ni-32.5 wt.%Sn eutectic powders. The microstructure of the cladding layer and the grain orientations of anomalous eutectic were investigated. It is found that the microstructure is transformed from primary α-Ni dendrites and the interdendritic (α-Ni + Ni3Sn) eutectic at the bottom of the cladding layer to α-Ni and β-Ni3Sn anomalous eutectic at the top of the cladding layer, whether for single layer or multilayer laser cladding. The EBSD maps and pole figures indicate that the spatially structure of α-Ni phase is discontinuous and the Ni3Sn phase is continuous in anomalous eutectic. The transformation from epitaxial growth columnar at bottom of cladding layer to free nucleation equiaxed at the top occurs, i.e., the columnar to equiaxed transition (CET) at the top of cladding layer during laser cladding processing leads to the generation of anomalous eutectic.

  18. Microstructure and high temperature stability of age hardenable AA2219 aluminium alloy modified by Sc, Mg and Zr additions

    Energy Technology Data Exchange (ETDEWEB)

    Naga Raju, P. [Metallurgical and Materials Engineering Department, IIT-Madras, Chennai 600036 (India)], E-mail: puvvala_nagaraju@yahoo.com; Srinivasa Rao, K. [Metallurgical Engineering Department, Andhra University, Visakapatnam 530003 (India); Reddy, G.M. [Defence Metallurgical Research Laboratory, Hyderabad 500258 (India); Kamaraj, M.; Prasad Rao, K. [Metallurgical and Materials Engineering Department, IIT-Madras, Chennai 600036 (India)

    2007-08-25

    The present work pertains to the improvement of high temperature stability of age hardenable AA2219 aluminium-copper (6.3%) alloy. Addition of scandium, magnesium and zirconium to the base metal AA2219 was adopted to improve this high temperature stability. These additions were systematically varied by preparing alloys of different composition using gas tungsten arc melting. Long time ageing studies and impression creep technique were used to study the high temperature stability of the alloys. These modified compositions of the alloy resulted in fine equiaxed grains, refined eutectics, large number of high temperature stable and finer precipitates. Among all the compositions, 0.8% Sc + 0.45% Mg + 0.2% Zr addition was found to be significant in improving the high temperature stability of AA2219 alloy. This may be attributed to the possible microstructural changes, solute enrichment of the matrix and pinning of the grain boundaries by the finer precipitates.

  19. Nanoscale microstructural characterization of a nanobainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Timokhina, I.B., E-mail: ilana.timokhina@eng.monash.edu.au [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Beladi, H. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Xiong, X.Y. [Monash Centre for Electron Microscopy, Monash University, Victoria 3800 (Australia); Adachi, Y. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Hodgson, P.D. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia)

    2011-08-15

    A 0.79 C-1.5 Si-1.98 Mn-0.98 Cr-0.24 Mo-1.06 Al-1.58 Co (wt.%) steel was isothermally heat treated at 200 deg. C for 10 days and 350 deg. C for 1 day to form a nanoscale bainitic microstructure consisting of nanobainitic ferrite laths with high dislocation density and retained austenite films. The microstructures of the samples were characterized by transmission electron microscopy and atom probe tomography. Despite the formation of nanoscale bainite with a high volume fraction of retained austenite in both steels, the ductility of both steels was surprisingly low. It is believed that this was associated with the formation of carbon-depleted retained austenite after isothermal transformation at 200 deg. C due to the formation of high number of Fe-C clusters and particles in the bainitic ferrite laths and carbon-enriched austenite after isothermal transformation at 350 deg. C.

  20. An assessment of microstructure, mechanical properties and corrosion resistance of dissimilar welds between Inconel 718 and 310S austenitic stainless steel

    International Nuclear Information System (INIS)

    Mortezaie, A.; Shamanian, M.

    2014-01-01

    In the present study, dissimilar welding between Inconel 718 nickel-base superalloy and 310S austenitic stainless steel using gas tungsten arc welding process was performed to determine the relationship between the microstructure of the welds and the resultant mechanical and corrosion properties. For this purpose, three filler metals including Inconel 625, Inconel 82 and 310 stainless steel were used. Microstructural observations showed that weld microstructures for all filler metals were fully austenitic. In tension tests, welds produced by Inconel 625 and 310 filler metals displayed the highest and the lowest ultimate tensile strength, respectively. The results of Charpy impact tests indicated that the maximum fracture energy was related to Inconel 82 weld metal. According to the potentiodynamic polarization test results, Inconel 82 exhibited the highest corrosion resistance among all tested filler metals. Finally, it was concluded that for the dissimilar welding between Inconel 718 and 310S, Inconel 82 filler metal offers the optimum properties at room temperature. - Highlights: • Three filler metals including Inconel 625, Inconel 82 and 310 SS were used. • A columnar to equiaxed dendritic structure was seen for IN-625 weld metal. • A granular austenitic microstructure obtained for Inconel 82 weld metal. • Microstructure of 310 weld metal includes solidification cracks along SSGB. • IN-82 weld metal showed the highest corrosion potential

  1. Microstructure evolution of titanium after tensile test

    International Nuclear Information System (INIS)

    Wronski, S.; Wierzbanowski, K.; Jędrychowski, M.; Tarasiuk, J; Wronski, M.; Baczmanski, A.; Bacroix, B.

    2016-01-01

    The qualitative and quantitative behavior of titanium T40 during tensile loading with a special emphasis on the presence of deformation twins in the observed microstructures is described. The samples for tensile tests were cut out from the rolled titanium sheet along the rolling and transverse directions. Several microstructure maps were determined using Electron Backscatter Diffraction technique (EBSD). These data were used to obtain crystallographic textures, misorientation distributions, grain size, twin boundary length, grain orientation spread, low and high angle boundary fractions and Schmid and Taylor factors. The deformation mechanisms and microstructure characteristics are different in the samples stretched along rolling and transverse directions. A strong appearance of tensile twins was observed in the samples deformed along transverse direction. On the other hand, more frequent subgrain formation and higher orientation spread was observed in the sample deformed along rolling direction, which caused’‘orientation blurring’ leading to an increase of grain size with deformation, as determined from OIM analysis.

  2. Correlation of microstructure and mechanical properties in friction stir welded 2198-T8 Al–Li alloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Chong, E-mail: chonggao@buaa.edu.cn [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Zhu, Zhixiong, E-mail: zz056@uowmail.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia); Han, Jian; Li, Huijun [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Wollongong, NSW 2522 (Australia)

    2015-07-15

    In this study, the 1.8 mm thick cold-rolled sheets of 2198-T8 Al–Li alloy were manufactured by friction stir welding (FSW) at a rotation rate of 800 rpm and a travel speed of 300 mm/min. The microstructure and mechanical properties of different regions of the produced joint were evaluated by means of optical microscopy (OM), transmission electron microscopy (TEM), hardness testing and tensile testing. Results show that the original “pancake” grains became coarser in the heat affected zone (HAZ), transformed into equiaxed grains in the stir shoulder zone (SsZ) and stir pin zone (SpZ), and formed mixed grains with both “pancake” and equiaxed shapes in the thermo-mechanical affected zone (TMAZ). The hardness distribution in the cross-section of the FSW joint exhibited a “basin” shape. When approaching the weld centre, the hardness gradually decreased compared to the base metal (BM). The BM exhibited the highest strength due to the presence of fine T1 phase. In the HAZ, the strength decreased as T1 phase was partially dissolved. In the SsZ and SpZ, in spite of strength contribution from grain refinement, the strength further decreased as T1 phase was fully dissolved. The minimum strength in the TMAZ was related to the reduced amount of T1 phase and the presence of transition layer with sharp gradient of grain size. - Highlights: • FSW joint of 2198-T8 alloy was successfully produced. • Microstructure and precipitate evolution in FSW joint were evaluated. • Hardness and strength in different regions of FSW joint were tested. • Strengthening mechanisms in different regions of FSW joint were discussed.

  3. Study of the Impact of Heat Treatment Modes on Formation of Microstructure and a Given Set of Mechanical Properties of High-Strength Flat Products with Guaranteed Hardness (400 to 450 HB) from Low-Alloyed Steel

    Science.gov (United States)

    Matrosov, M. Yu; Martynov, P. G.; Goroshko, T. V.; Zvereva, M. I.; Mitrofanov, A. V.; Barabash, K. Yu

    2017-12-01

    The results of the study of influence of heat treatment modes on microstructure, size and shape of grains, mechanical properties of high-strength flat products from low-alloyed C-Mn-Cr-Si-Mo steel microalloyed by boron are presented. Heat treatment modes, which provide a combination of high impact viscosity at negative temperatures and guaranteed hardness, are determined.

  4. Continuous media with microstructure

    CERN Document Server

    2010-01-01

    This book discusses the extension of classical continuum models. To the first class addressed belong various thermodynamic models of multicomponent systems, and to the second class belong primarily microstructures created by phase transformations.

  5. Optics of dielectric microstructures

    DEFF Research Database (Denmark)

    Søndergaard, Thomas

    2002-01-01

    From the work carried out within the ph.d. project two topics have been selected for this thesis, namely emission of radiation by sources in dielectric microstructures, and planar photonic crystal waveguides. The work done within the first topic, emission of radiation by sources in dielectric...... microstructures, will be presented in the part I of this thesis consisting of the chapters 2-5. An introductions is given in chapter 2. In part I three methods are presented for calculating spontaneous and classical emission from sources in dielectric microstructures. The first method presented in chapter 3...... is based on the Fermi Golden Rule, and spontaneous emission from emitters in a passive dielectric microstructure is calculated by summing over the emission into each electromagnetic mode of the radiation field. This method is applied to investigate spontaneous emission in a two-dimensional photonic crystal...

  6. Zirconium microstructures: uncharted possibilities

    International Nuclear Information System (INIS)

    Samajdar, I.; Kumar, Gulshan; Singh, Jaiveer; Lodh, Arijit; Srivastava, D.; Tewari, R.; Dey, G.K.; Saibaba, N.

    2015-01-01

    The 'conventional' Zirconium microstructures can be significantly extended with information on: (i) microtexture, (ii) residual stresses and (iii) local mechanical properties. Though these involve different tools, but a consolidated microstructure can be crated. This is the theme of this presentation. Examples of this consolidated picture will be made from deformation twinning, recovery-recrystallization, burst ductility and orientation versus solid solution hardening. (author)

  7. Superlattice Microstructured Optical Fiber

    Science.gov (United States)

    Tse, Ming-Leung Vincent; Liu, Zhengyong; Cho, Lok-Hin; Lu, Chao; Wai, Ping-Kong Alex; Tam, Hwa-Yaw

    2014-01-01

    A generic three-stage stack-and-draw method is demonstrated for the fabrication of complex-microstructured optical fibers. We report the fabrication and characterization of a silica superlattice microstructured fiber with more than 800 rhomboidally arranged air-holes. A polarization-maintaining fiber with a birefringence of 8.5 × 10−4 is demonstrated. The birefringent property of the fiber is found to be highly insensitive to external environmental effects, such as pressure. PMID:28788693

  8. Imaging brain tumour microstructure.

    Science.gov (United States)

    Nilsson, Markus; Englund, Elisabet; Szczepankiewicz, Filip; van Westen, Danielle; Sundgren, Pia C

    2018-05-08

    Imaging is an indispensable tool for brain tumour diagnosis, surgical planning, and follow-up. Definite diagnosis, however, often demands histopathological analysis of microscopic features of tissue samples, which have to be obtained by invasive means. A non-invasive alternative may be to probe corresponding microscopic tissue characteristics by MRI, or so called 'microstructure imaging'. The promise of microstructure imaging is one of 'virtual biopsy' with the goal to offset the need for invasive procedures in favour of imaging that can guide pre-surgical planning and can be repeated longitudinally to monitor and predict treatment response. The exploration of such methods is motivated by the striking link between parameters from MRI and tumour histology, for example the correlation between the apparent diffusion coefficient and cellularity. Recent microstructure imaging techniques probe even more subtle and specific features, providing parameters associated to cell shape, size, permeability, and volume distributions. However, the range of scenarios in which these techniques provide reliable imaging biomarkers that can be used to test medical hypotheses or support clinical decisions is yet unknown. Accurate microstructure imaging may moreover require acquisitions that go beyond conventional data acquisition strategies. This review covers a wide range of candidate microstructure imaging methods based on diffusion MRI and relaxometry, and explores advantages, challenges, and potential pitfalls in brain tumour microstructure imaging. Copyright © 2018. Published by Elsevier Inc.

  9. Stochastic Effects in Microstructure

    Directory of Open Access Journals (Sweden)

    Glicksman M.E.

    2002-01-01

    Full Text Available We are currently studying microstructural responses to diffusion-limited coarsening in two-phase materials. A mathematical solution to late-stage multiparticle diffusion in finite systems is formulated with account taken of particle-particle interactions and their microstructural correlations, or "locales". The transition from finite system behavior to that for an infinite microstructure is established analytically. Large-scale simulations of late-stage phase coarsening dynamics show increased fluctuations with increasing volume fraction, Vv, of the mean flux entering or leaving particles of a given size class. Fluctuations about the mean flux were found to depend on the scaled particle size, R/, where R is the radius of a particle and is the radius of the dispersoid averaged over the population within the microstructure. Specifically, small (shrinking particles tend to display weak fluctuations about their mean flux, whereas particles of average, or above average size, exhibit strong fluctuations. Remarkably, even in cases of microstructures with a relatively small volume fraction (Vv ~ 10-4, the particle size distribution is broader than that for the well-known Lifshitz-Slyozov limit predicted at zero volume fraction. The simulation results reported here provide some additional surprising insights into the effect of diffusion interactions and stochastic effects during evolution of a microstructure, as it approaches its thermodynamic end-state.

  10. Simulation of microstructure evolution in fused-coating additive manufacturing based on phase field approach

    Directory of Open Access Journals (Sweden)

    Ru-wei Geng

    2017-11-01

    Full Text Available The mechanical properties of metal components are determined by the solidification behaviour and microstructure. A quantitative phase field model is used to investigate the microstructure evolution of fused-coating additive manufacturing, by which to improve the quality of deposition. During the fused-coating process, the molten metal in a crucible flows out of a nozzle and then reaches the substrate. The solidification happens at the moment when the molten metal comes into contact with substrate moving in three-dimensional space. The macroscopic heat transfer model of fused-coating is established to get the temperature field considered as the initial temperature boundary conditions in the phase field model. The numerical and experimental results show that the morphology of grains varies with different solidification environments. Columnar grains are observed during the early period at the bottom of fused-coating layer and the equiaxed grains appear subsequently ahead of the columnar grains. Columnar dendrites phase field simulations about the grains morphology and solute distribution are conducted considering the solidification environments. The simulation results are in good agreement with experimental results.

  11. Microstructural characterization of Y2O3 ODS-Fe-Cr model alloys

    International Nuclear Information System (INIS)

    Castro, V. de; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R.; Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L.

    2009-01-01

    Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y 2 O 3 and the other Y 2 O 3 -free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes 3 C and M 23 C 6 carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M 23 C 6 carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

  12. Microstructure and mechanical performance of autogenously fibre laser beam welded Ti-6242 butt joints

    Energy Technology Data Exchange (ETDEWEB)

    Kashaev, Nikolai, E-mail: nikolai.kashaev@hzg.de; Pugachev, Dmitry; Ventzke, Volker; Fomin, Fedor; Burkhardt, Irmela; Enz, Josephin; Riekehr, Stefan

    2017-05-10

    This work deals with the effects of laser beam power, focus position and advance speed on the geometry, microstructure and mechanical properties such as the tensile strength and microhardness of autogenously fibre laser beam welded Ti-6Al-2Sn-4Zr-2Mo (denoted as Ti-6242) butt joints used for high temperature applications. The Ti-6242 sheet employed here is characterized by a globular (α+β) microstructure. Laser beam welded butt joints consisted of a martensitic fusion zone, inhomogeneous heat affected zones and equiaxed base materials. The microhardness increased from 330 HV 0.3 in base material to 430 HV 0.3 in fusion zone due to the martensitic transformation. Butt joints showed the base material level of strength in tensile test. The local increase in microhardness provided a shielding effect that protected the Ti-6242 butt joint against mechanical damage during the static tensile load test. The predicted critical total underfill depth that does not reduce the tensile strength of the weld was determined to be 25% of the specimen thickness. - Highlights: • Autogenous fibre LBW of Ti-6242 was successfully achieved. • Butt joints showed low levels of porosity and an appropriate seam geometry. • Base material level of strength achieved for tensile strength. • Predicted critical underfill depth is 25% of the specimen thickness.

  13. Microstructure of titanium deformed by warm extrusion with forward- backward rotating die

    International Nuclear Information System (INIS)

    Sztwiertnia, K; Morawiec, A; Bieda, M; Kawałko, J

    2014-01-01

    The principal KoBo device is a press with a forward-backward rotating die, enabling the extrusion of ingots under conditions of constant destabilization of their substructure. Polycrystalline grade 2 titanium was subjected to warm KoBo type extrusion. Microstructure of the material was investigated by means of Electron Backscatter Diffraction (EBSD) in the scanning electron microscope. It clearly shows deformation-induced grain fragmentation. The EBSD maps reveal heterogeneous microstructure built of ribbons curled about the extrusion direction (ED) and some equiaxed or cigar-like grains. Sizes of grains vary in the range 70 – 1500 nm for the minor axis and 350 – 20000 nm for the major axis. The material has a relatively sharp nearly axial texture with the <0001> axis perpendicular to ED. In misorientation angle distribution, besides the peak at low angle boundaries, there are three other peaks at about: 29.7deg, 89.7deg and 93.2deg. They do not correspond to any twin boundaries or low Σ coincidence site lattice misorientations

  14. Microstructure and composition in rapidly quenched NdFeB-based hard magnet alloys

    International Nuclear Information System (INIS)

    Nguyen, T.D.; Krishnan, K.M.; Lewis, L.H.; Zhu, Y.; Welch, D.O.

    1996-01-01

    A detailed study of the microstructure and composition in hot-pressed (MQ-2) and die-upset (MQ-3) magnet alloys based on the Nd 2 Fe 14 B composition, utilizing high resolution and analytical transmission electron microscopy, is reported. The initial magnetic properties of the two samples show different behaviors, which are attributed to the difference in the anisotropy of the grain structure and the grain boundaries. The hot-pressed sample shows faceted grains of the 2-14-1 phase, while die-upset sample shows plate-like grains, together with larger equiaxed grains that contain a speckling of precipitates in the grain interior. The grain structure and composition remain rather similar in the two samples. The grain boundary phase averages ∼1 endash approx-gt 10 nm in width. The thicker grain boundaries are Nd-rich, while the thinner grain boundaries in the hot-pressed sample exhibit an Fe-rich composition near that of the NdFe 3 phase. Nd-rich phases are found at the grain boundary junctions of both samples, with the Nd:Fe ratio near 7:3 in the die-upset sample, and up to 3:2 in the hot-pressed sample. The significance of the microstructure and the grain boundary phases on the magnetic behavior in the two samples is discussed. copyright 1996 American Institute of Physics

  15. Micro-structure of Joints made of Dissimilar Metals using Explosion Welding

    Directory of Open Access Journals (Sweden)

    Juan Ramón Castillo-Matos

    2017-04-01

    Full Text Available The objective of this investigation is to establish the behaviour of the micro-structure of dissimilar joints made of titanium with AISI 1020, 1066 and 1008 steels through explosion welding. A detonation velocity of 2 800 m/s, a charge radius of 0,345 kg and a collision velocity of 1196, 16 m/s with an explosive volume of 600 cm3 and a density of 1,15 g/cm3 were considered. The microstructures obtained were composed of equiaxed ferrite grains, very fine grains of troostitic type and coarse grains with ferrite grid. Fine and aligned grains of ferrite type are observed in the casted area of both base materials. The metal hardness experienced an increase in samples from 120 HV AISI 1008 steel up to 250 HV for AISI 1066 steel. The AISI 1020 steel joint with titanium has an line shaped interface unlike the AISI 1008 steels with 4063 forms waves with uniform width, which provides a higher mechanical resistance associated with the ductility of the AISI 1008 steel.

  16. Modelling of deformation and recrystallisation microstructures in rocks and ice

    Science.gov (United States)

    Bons, Paul D.; Evans, Lynn A.; Gomez-Rivas, Enrique; Griera, Albert; Jessell, Mark W.; Lebensohn, Ricardo; Llorens, Maria-Gema; Peternell, Mark; Piazolo, Sandra; Weikusat, Ilka; Wilson, Chris J. L.

    2015-04-01

    Microstructures both record the deformation history of a rock and strongly control its mechanical properties. As microstructures in natural rocks only show the final "post-mortem" state, geologists have attempted to simulate the development of microstructures with experiments and later numerical models. Especially in-situ experiments have given enormous insight, as time-lapse movies could reveal the full history of a microstructure. Numerical modelling is an alternative approach to simulate and follow the change in microstructure with time, unconstrained by experimental limitations. Numerical models have been applied to a range of microstructural processes, such as grain growth, dynamic recrystallisation, porphyroblast rotation, vein growth, formation of mylonitic fabrics, etc. The numerical platform "Elle" (www.elle.ws) in particular has brought progress in the simulation of microstructural development as it is specifically designed to include the competition between simultaneously operating processes. Three developments significantly improve our capability to simulate microstructural evolution: (1) model input from the mapping of crystallographic orientation with EBSD or the automatic fabric analyser, (2) measurement of grain size and crystallographic preferred orientation evolution using neutron diffraction experiments and (3) the implementation of the full-field Fast Fourier Transform (FFT) solver for modelling anisotropic crystal-plastic deformation. The latter enables the detailed modelling of stress and strain as a function of local crystallographic orientation, which has a strong effect on strain localisation such as, for example, the formation of shear bands. These models can now be compared with the temporal evolution of crystallographic orientation distributions in in-situ experiments. In the last decade, the possibility to combine experiments with numerical simulations has allowed not only verification and refinement of the numerical simulation

  17. The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe–Cr–Al–REM ferritic stainless steel sheets

    International Nuclear Information System (INIS)

    Qu, H.P.; Lang, Y.P.; Yao, C.F.; Chen, H.T.; Yang, C.Q.

    2013-01-01

    This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe–Cr–Al–REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe–Cr–Al–REM FSS sheet could be completed after annealing treatment at 750 °C for 15 min with the equiaxed grain diameter of approximately 50 μm. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum–lanthanum compound Al 11 La 3 precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 °C. The microstructure observation results associated with the impact test definitely illustrated that the Al 11 La 3 precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe–Cr–Al–REM FSS sheet with average grain size of about 50 μm was −4 °C. Meanwhile, the DBTT of the hot-rolled Fe–Cr–Al–REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

  18. The effect of heat treatment on recrystallized microstructure, precipitation and ductility of hot-rolled Fe-Cr-Al-REM ferritic stainless steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qu, H.P., E-mail: quhuapeng0926@163.com [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Lang, Y.P. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Yao, C.F. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China); Zhuozhou Works, Central Iron and Steel Research Institute (CISRI), 2 HuoJuNan Road, Zhuozhou 072750, Hebei (China); Chen, H.T.; Yang, C.Q. [Institute for Special Steels (Formerly Institute for Structural Materials), Central Iron and Steel Research Institute (CISRI), 76 HaiDianNan Road, Beijing 100081 (China)

    2013-02-01

    This study presents research works about the effects of heat treatment on recrystallized equiaxed grain size, precipitation, room temperature (RT) toughness and ductile to brittle transition temperature (DBTT) of Fe-Cr-Al-REM ferritic stainless steel (FSS) hot-rolled sheet. Results showed that the recrystallization of hot-rolled Fe-Cr-Al-REM FSS sheet could be completed after annealing treatment at 750 Degree-Sign C for 15 min with the equiaxed grain diameter of approximately 50 {mu}m. Inappropriate annealing treatment would inevitably leads to the unexpected grain coarsening. On the other hand, a great deal of needle-like or spot-like fine aluminum-lanthanum compound Al{sub 11}La{sub 3} precipitates were observed in the ferrite matrix after 1 h aging treatment at 750 Degree-Sign C. The microstructure observation results associated with the impact test definitely illustrated that the Al{sub 11}La{sub 3} precipitates was the reason for the brittle crack in the as-casted ingot and as-forged slab. The real DBTT of the annealed Fe-Cr-Al-REM FSS sheet with average grain size of about 50 {mu}m was -4 Degree-Sign C. Meanwhile, the DBTT of the hot-rolled Fe-Cr-Al-REM stainless steel sheet was evidently increased as the recrystallized grain size increased.

  19. Investigation of the effects of cooling rate on the microstructure of investment cast biomedical grade Co alloys

    International Nuclear Information System (INIS)

    Kaiser, R; Browne, D J; Williamson, K

    2012-01-01

    The objective of this work is to determine the microstructural characteristics of investment cast cobalt alloy as the cross-sectional area is varied, thus changing the local effective cooling rates and solidification times. The extent of published work on the as-cast properties of cobalt alloys is minimal. The primary aim of this work is therefore to extend knowledge of the behaviour of such alloys as they solidify, which will influence the design of new products as well as the industrial optimisation of the casting process. Wedge-shaped parts were cast from a biomedical grade cobalt alloy employing the method of lost wax investment casting. Analytical techniques such as optical microscopy, image analysis and microhardness testing were used to characterise the as-cast parts. Parameters studied include variations in grain structure, nature of the columnar and equiaxed zones and the spread of porosity (both shrinkage and gas). Changes in microstructure were compared to microhardness values obtained. The solidification profile of the alloy through the prototype cast component was investigated based on measurement of the dendrite arm spacings. A discussion on the physical phenomena controlling the microstructural variations is presented.

  20. Microstructure and texture evolution in a Cu–Ni–Si alloy processed by equal-channel angular pressing

    Energy Technology Data Exchange (ETDEWEB)

    Hadj Larbi, Fayçal; Azzeddine, Hiba [Faculté de Physique, USTHB, BP 32 El-Alia, Dar El Beida, Alger (Algeria); Baudin, Thierry [Université de Paris Sud, ICMMO, UMR CNRS 8182, Laboratoire de physico-chimie de l’état solide, Bâtiment 410, 91405 Orsay Cedex (France); Mathon, Marie-Hélène [Laboratoire Léon Brillouin, CEA-CNRS, CEA/Saclay, 91191 Gif-sur-Yvette (France); Brisset, François; Helbert, Anne-Laure [Université de Paris Sud, ICMMO, UMR CNRS 8182, Laboratoire de physico-chimie de l’état solide, Bâtiment 410, 91405 Orsay Cedex (France); Kawasaki, Megumi, E-mail: megumi@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Departments of Aerospace & Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, CA 90089-1453 (United States); Bradai, Djamel [Faculté de Physique, USTHB, BP 32 El-Alia, Dar El Beida, Alger (Algeria); Langdon, Terence G. [Departments of Aerospace & Mechanical Engineering and Materials Science, University of Southern California, Los Angeles, CA 90089-1453 (United States); Materials Research Group, Faculty of Engineering and the Environment, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2015-07-25

    Highlights: • A Cu–Ni–Si alloy is processed by ECAP up to 12 passes at 423 K through route A. • The texture after ECAP is characterized by typical shear components of fcc metals. • ECAP leads to randomization of the texture with increasing numbers of passes. • ECAP through route A rotates the texture positions from the ideal component. - Abstract: Experiments were conducted to evaluate the evolution of microstructure and texture in a commercial Cu–2.5Ni–0.6Si (wt.%) alloy processed by equal-channel angular pressing (ECAP) at 423 K for up to 12 passes. An electron backscatter diffraction (EBSD) analysis shows that ECAP processing leads to microstructural refinement with an average grain size of ∼0.9 μm. The refined grains are inclined to the direction of extrusion and the deformation structure evolves from elongated grains to a duplex microstructure of equiaxed and elongated grains. Detailed measurements demonstrate that the grain boundary misorientations gradually increase with increasing numbers of ECAP passes. The texture was investigated using both EBSD and neutron diffraction. The results show the texture after ECAP is characterized by typical shear components of face-centered cubic metals which deviate from their ideal positions.

  1. Microstructural characteristics of adiabatic shear localization in a metastable beta titanium alloy deformed at high strain rate and elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Zhan, Hongyi, E-mail: h.zhan@uq.edu.au [Centre for Advanced Materials Processing and Manufacture, School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, Queensland 4072 (Australia); Zeng, Weidong [State Key Laboratory of Solidification Processing, School of Materials, Northwestern Polytechnical University, Xi' an 710072 (China); Wang, Gui [Centre for Advanced Materials Processing and Manufacture, School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, Queensland 4072 (Australia); Defence Material Technology Centre, Level 2, 24 Wakefield St, Hawthorn, VIC 3122 (Australia); Kent, Damon [School of Science and Engineering, University of the Sunshine Coast, Sippy Downs, Queensland 4575 (Australia); Dargusch, Matthew [Centre for Advanced Materials Processing and Manufacture, School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, Queensland 4072 (Australia); Defence Material Technology Centre, Level 2, 24 Wakefield St, Hawthorn, VIC 3122 (Australia)

    2015-04-15

    The microstructural evolution and grain refinement within adiabatic shear bands in the Ti6554 alloy deformed at high strain rates and elevated temperatures have been characterized using transmission electron microscopy. No stress drops were observed in the corresponding stress–strain curve, indicating that the initiation of adiabatic shear bands does not lead to the loss of load capacity for the Ti6554 alloy. The outer region of the shear bands mainly consists of cell structures bounded by dislocation clusters. Equiaxed subgrains in the core area of the shear band can be evolved from the subdivision of cell structures or reconstruction and transverse segmentation of dislocation clusters. It is proposed that dislocation activity dominates the grain refinement process. The rotational recrystallization mechanism may operate as the kinetic requirements for it are fulfilled. The coexistence of different substructures across the shear bands implies that the microstructural evolution inside the shear bands is not homogeneous and different grain refinement mechanisms may operate simultaneously to refine the structure. - Graphical abstract: Display Omitted - Highlights: • The microstructure within the adiabatic shear band was characterized by TEM. • No stress drops were observed in the corresponding stress–strain curve. • Dislocation activity dominated the grain refinement process. • The kinetic requirements for rotational recrystallization mechanism were fulfilled. • Different grain refinement mechanisms operated simultaneously to refine the structure.

  2. Microstructure and texture evolution in a Cu–Ni–Si alloy processed by equal-channel angular pressing

    International Nuclear Information System (INIS)

    Hadj Larbi, Fayçal; Azzeddine, Hiba; Baudin, Thierry; Mathon, Marie-Hélène; Brisset, François; Helbert, Anne-Laure; Kawasaki, Megumi; Bradai, Djamel; Langdon, Terence G.

    2015-01-01

    Highlights: • A Cu–Ni–Si alloy is processed by ECAP up to 12 passes at 423 K through route A. • The texture after ECAP is characterized by typical shear components of fcc metals. • ECAP leads to randomization of the texture with increasing numbers of passes. • ECAP through route A rotates the texture positions from the ideal component. - Abstract: Experiments were conducted to evaluate the evolution of microstructure and texture in a commercial Cu–2.5Ni–0.6Si (wt.%) alloy processed by equal-channel angular pressing (ECAP) at 423 K for up to 12 passes. An electron backscatter diffraction (EBSD) analysis shows that ECAP processing leads to microstructural refinement with an average grain size of ∼0.9 μm. The refined grains are inclined to the direction of extrusion and the deformation structure evolves from elongated grains to a duplex microstructure of equiaxed and elongated grains. Detailed measurements demonstrate that the grain boundary misorientations gradually increase with increasing numbers of ECAP passes. The texture was investigated using both EBSD and neutron diffraction. The results show the texture after ECAP is characterized by typical shear components of face-centered cubic metals which deviate from their ideal positions

  3. Fracture mechanics and microstructures

    International Nuclear Information System (INIS)

    Gee, M.G.; Morrell, R.

    1986-01-01

    The influence of microstructure on defects in ceramics, and the consequences of their presence for the application of fracture mechanics theories are reviewed. The complexities of microstructures, especially the multiphase nature, the crystallographic anisotropy and the resultant anisotropic physical properties, and the variation of microstructure and surface finish from point to point in real components, all lead to considerable uncertainties in the actual performance of any particular component. It is concluded that although the concepts of fracture mechanics have been and will continue to be most useful for the qualitative explanation of fracture phenomena, the usefulness as a predictive tool with respect to most existing types of material is limited by the interrelation between material microstructure and mechanical properties. At present, the only method of eliminating components with unsatisfactory mechanical properties is to proof-test them, despite the fact that proof-testing itself is limited in ability to cope with changes to the component in service. The aim of the manufacturer must be to improve quality and consistency within individual components, from component to component, and from batch to batch. The aim of the fracture specialist must be to study longer-term properties to improve the accuracy of behaviour predictions with a stronger data base. Materials development needs to concentrate on obtaining defect-free materials that can be translated into more-reliable products, using our present understanding of the influence of microstructure on strength and toughness

  4. Microstructuring of glasses

    CERN Document Server

    Hülsenberg, Dagmar; Bismarck, Alexander

    2008-01-01

    As microstructured glass becomes increasingly important for microsystems technology, the main application fields include micro-fluidic systems, micro-analysis systems, sensors, micro-actuators and implants. And, because glass has quite distinct properties from silicon, PMMA and metals, applications exist where only glass devices meet the requirements. The main advantages of glass derive from its amorphous nature, the precondition for its - theoretically - direction-independent geometric structurability. Microstructuring of Glasses deals with the amorphous state, various glass compositions and their properties, the interactions between glasses and the electromagnetic waves used to modify it. Also treated in detail are methods for influencing the geometrical microstructure of glasses by mechanical, chemical, thermal, optical, and electrical treatment, and the methods and equipment required to produce actual microdevices.

  5. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Xuezheng Zhang

    2016-05-01

    Full Text Available Microstructural and mechanical characterization of 10 vol% SiC particles (SiCp reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF was investigated in comparison with the PTF and permanent mold cast (PMC 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiCp, which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  6. A Comparative Study on Permanent Mold Cast and Powder Thixoforming 6061 Aluminum Alloy and Sicp/6061Al Composite: Microstructures and Mechanical Properties.

    Science.gov (United States)

    Zhang, Xuezheng; Chen, Tijun; Qin, He; Wang, Chong

    2016-05-24

    Microstructural and mechanical characterization of 10 vol% SiC particles (SiC p ) reinforced 6061 Al-based composite fabricated by powder thixoforming (PTF) was investigated in comparison with the PTF and permanent mold cast (PMC) 6061 monolithic alloys. The results reveal that the microstructure of the PMC alloy consists of coarse and equiaxed α dendrites and interdendritic net-like eutectic phases. However, the microstructure of the PTF composite, similar to that of the PTF alloy, consists of near-spheroidal primary particles and intergranular secondarily solidified structures except SiC p , which are distributed in the secondarily solidified structures. The eutectics amount in the PTF materials is distinctly lower than that in the PMC alloy, and the microstructures of the former materials are quite compact while that of the latter alloy is porous. Therefore, the PTF alloy shows better tensile properties than the PMC alloy. Owing to the existence of the SiC reinforcing particles, the PTF composite attains an ultimate tensile strength and yield strength of 230 MPa and 128 MPa, representing an enhancement of 27.8% and 29.3% than those (180 MPa and 99 MPa) of the PTF alloy. A modified model based on three strengthening mechanisms was proposed to calculate the yield strength of the PTF composite. The obtained theoretical results were quite consistent with the experimental data.

  7. Effect of heating rate on mechanical property, microstructure and texture evolution of Al–Mg–Si–Cu alloy during solution treatment

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xiaofeng; Guo, Mingxing, E-mail: mingxingguo@skl.ustb.edu.cn; Cao, Lingyong; Luo, Jinru; Zhang, Jishan; Zhuang, Linzhong

    2015-01-05

    The effect of heating rate on the mechanical properties, microstructure and texture of Al–Mg–Si–Cu alloy during solution treatment was investigated through tensile testing, scanning electron microscope, scanning transmission electron microscope, metallographic observation and EBSD measurement. The experimental results reveal that there are great differences in the mechanical properties, microstructures and textures after the solution treatment with two different heating rates. Compared with the alloy sheet solution treated with slow heating rate, the alloy sheet solution treated with rapid heating rate possesses weak mechanical property anisotropy and higher average r value. The equiaxed grain is the main recrystallization microstructure for the case of rapid heating rate, while the elongated grain appears in the case of slow heating rate. The texture components are also quite different in the two cases, Cube{sub ND} orientation is the main texture component for the former case, while the latter one includes Cube, R, Goss, P and Brass orientations. The relationship between r value, texture components and microstructure has also been established in this paper.

  8. Effect of heating rate on mechanical property, microstructure and texture evolution of Al–Mg–Si–Cu alloy during solution treatment

    International Nuclear Information System (INIS)

    Wang, Xiaofeng; Guo, Mingxing; Cao, Lingyong; Luo, Jinru; Zhang, Jishan; Zhuang, Linzhong

    2015-01-01

    The effect of heating rate on the mechanical properties, microstructure and texture of Al–Mg–Si–Cu alloy during solution treatment was investigated through tensile testing, scanning electron microscope, scanning transmission electron microscope, metallographic observation and EBSD measurement. The experimental results reveal that there are great differences in the mechanical properties, microstructures and textures after the solution treatment with two different heating rates. Compared with the alloy sheet solution treated with slow heating rate, the alloy sheet solution treated with rapid heating rate possesses weak mechanical property anisotropy and higher average r value. The equiaxed grain is the main recrystallization microstructure for the case of rapid heating rate, while the elongated grain appears in the case of slow heating rate. The texture components are also quite different in the two cases, Cube ND orientation is the main texture component for the former case, while the latter one includes Cube, R, Goss, P and Brass orientations. The relationship between r value, texture components and microstructure has also been established in this paper

  9. Additive Manufacturing of IN100 Superalloy Through Scanning Laser Epitaxy for Turbine Engine Hot-Section Component Repair: Process Development, Modeling, Microstructural Characterization, and Process Control

    Science.gov (United States)

    Acharya, Ranadip; Das, Suman

    2015-09-01

    This article describes additive manufacturing (AM) of IN100, a high gamma-prime nickel-based superalloy, through scanning laser epitaxy (SLE), aimed at the creation of thick deposits onto like-chemistry substrates for enabling repair of turbine engine hot-section components. SLE is a metal powder bed-based laser AM technology developed for nickel-base superalloys with equiaxed, directionally solidified, and single-crystal microstructural morphologies. Here, we combine process modeling, statistical design-of-experiments (DoE), and microstructural characterization to demonstrate fully metallurgically bonded, crack-free and dense deposits exceeding 1000 μm of SLE-processed IN100 powder onto IN100 cast substrates produced in a single pass. A combined thermal-fluid flow-solidification model of the SLE process compliments DoE-based process development. A customized quantitative metallography technique analyzes digital cross-sectional micrographs and extracts various microstructural parameters, enabling process model validation and process parameter optimization. Microindentation measurements show an increase in the hardness by 10 pct in the deposit region compared to the cast substrate due to microstructural refinement. The results illustrate one of the very few successes reported for the crack-free deposition of IN100, a notoriously "non-weldable" hot-section alloy, thus establishing the potential of SLE as an AM method suitable for hot-section component repair and for future new-make components in high gamma-prime containing crack-prone nickel-based superalloys.

  10. Temperature controlled 'void' formation

    International Nuclear Information System (INIS)

    Dasgupta, P.; Sharma, B.D.

    1975-01-01

    The nucleation and growth of voids in structural materials during high temperature deformation or irradiation is essentially dependent upon the existence of 'vacancy supersaturation'. The role of temperature dependent diffusion processes in 'void' formation under varying conditions, and the mechanical property changes associated with this microstructure are briefly reviewed. (author)

  11. Microstructure of irradiated materials

    International Nuclear Information System (INIS)

    Robertson, I.M.

    1995-01-01

    The focus of the symposium was on the changes produced in the microstructure of metals, ceramics, and semiconductors by irradiation with energetic particles. the symposium brought together those working in the different material systems, which revealed that there are a remarkable number of similarities in the irradiation-produced microstructures in the different classes of materials. Experimental, computational and theoretical contributions were intermixed in all of the sessions. This provided an opportunity for these groups, which should interact, to do so. Separate abstracts were prepared for 58 papers in this book

  12. Microstructural evolution in friction stir welding of nanostructured ODS alloys

    International Nuclear Information System (INIS)

    Chen, C.-L.; Tatlock, G.J.; Jones, A.R.

    2010-01-01

    Nanostructured oxide dispersion strengthened (ODS) Fe-based alloys manufactured by mechanical alloying (MA) are generally considered to be promising candidate materials for high-temperature applications up to at least 1100 o C because of their excellent creep strength and good oxidation resistance. However, a key issue with these alloys is the difficulty in using fusion welding techniques to join components due to oxide particle agglomeration and loss in the weld zone and the disruption and discontinuity in the grain structure introduced at the bond. In this study, the evolution of microstructure has been comprehensively studied in friction stir welds in a ferritic ODS alloy. Initially, electron backscattering diffraction (EBSD) was used to analyze the grain orientation, the grain boundary geometries and recrystallization behaviour. It suggested that deformation heterogeneities were introduced during the friction stirring process which facilitated the onset of recrystallization. Transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM) were used to observe the effects of the friction stir welding (FSW) process on the grain structure and the distribution of Y 2 O 3 and other particles in the metal substrates in the FSW and adjacent regions, after the alloys had been recrystallized at temperatures up to 1380 o C for 1 h in air. The results show that fine-equiaxed grains and a uniform distribution of oxide particles were present in the friction stirred region but that the grain boundaries in the parent metal were pinned by particles. Friction stirring appeared to release these boundaries and allowed secondary recrystallization to occur after further heat treatment. The FSW process appears to be a promising technique for joining ferritic ODS alloys in the form of sheet and tube.

  13. Effects of high temperature treatment on microstructure and mechanical properties of laser-clad NiCrBSi/WC coatings on titanium alloy substrate

    International Nuclear Information System (INIS)

    Li, Guang Jie; Li, Jun; Luo, Xing

    2014-01-01

    Laser-clad composite coatings on the Ti6Al4V substrate were heat-treated at 700, 800, and 900 °C for 1 h. The effects of post-heat treatment on the microstructure, microhardness, and fracture toughness of the coatings were investigated by scanning electron microscopy, X-ray diffractometry, energy dispersive spectroscopy, and optical microscopy. The wear resistance of the coatings was evaluated under dry reciprocating sliding friction at room temperature. The coatings mainly comprised some coarse gray blocky (W,Ti)C particles accompanied by the fine white WC particles, a large number of black TiC cellular/dendrites, and the matrix composed of NiTi and Ni 3 Ti; some unknown rich Ni- and Ti-rich particles with sizes ranging from 10 nm to 50 nm were precipitated and uniformly distributed in the Ni 3 Ti phase to form a thin granular layer after heat treatment at 700 °C. The granular layer spread from the edge toward the center of the Ni 3 Ti phase with increasing temperature. A large number of fine equiaxed Cr 23 C 6 particles with 0.2–0.5 μm sizes were observed around the edges of the NiTi supersaturated solid solution when the temperature was further increased to 900 °C. The microhardness and fracture toughness of the coatings were improved with increased temperature due to the dispersion-strengthening effect of the precipitates. Dominant wear mechanisms for all the coatings included abrasive and delamination wear. The post-heat treatment not only reduced wear volume and friction coefficient, but also decreased cracking susceptibility during sliding friction. Comparatively speaking, the heat-treated coating at 900 °C presented the most excellent wear resistance. - Highlights: • TiC + WC reinforced intermetallic compound matrix composite coatings were produced. • The formation mechanism of the reinforcements was analyzed. • Two precipitates were generated at elevated temperature. • Cracking susceptibility and microhardness of the coatings were improved

  14. Microstructural characterization of pipe bomb fragments

    International Nuclear Information System (INIS)

    Gregory, Otto; Oxley, Jimmie; Smith, James; Platek, Michael; Ghonem, Hamouda; Bernier, Evan; Downey, Markus; Cumminskey, Christopher

    2010-01-01

    Recovered pipe bomb fragments, exploded under controlled conditions, have been characterized using scanning electron microscopy, optical microscopy and microhardness. Specifically, this paper examines the microstructural changes in plain carbon-steel fragments collected after the controlled explosion of galvanized, schedule 40, continuously welded, steel pipes filled with various smokeless powders. A number of microstructural changes were observed in the recovered pipe fragments: deformation of the soft alpha-ferrite grains, deformation of pearlite colonies, twin formation, bands of distorted pearlite colonies, slip bands, and cross-slip bands. These microstructural changes were correlated with the relative energy of the smokeless powder fillers. The energy of the smokeless powder was reflected in a reduction in thickness of the pipe fragments (due to plastic strain prior to fracture) and an increase in microhardness. Moreover, within fragments from a single pipe, there was a radial variation in microhardness, with the microhardness at the outer wall being greater than that at the inner wall. These findings were consistent with the premise that, with the high energy fillers, extensive plastic deformation and wall thinning occurred prior to pipe fracture. Ultimately, the information collected from this investigation will be used to develop a database, where the fragment microstructure and microhardness will be correlated with type of explosive filler and bomb design. Some analyses, specifically wall thinning and microhardness, may aid in field characterization of explosive devices.

  15. Microstructural characteristics of new type γ-γ` Co-9Al-9W cobalt-based superalloys in as-cast state

    Directory of Open Access Journals (Sweden)

    A. Tomaszewska

    2018-01-01

    Full Text Available The paper presented deals primary with the structure characteristics of a new type of cobalt-based superalloys Co-9Al-9W type, casted via induction melting process with partially dosing of Common problems described in literature are focused on difficulties in obtaining uniform distribution of tungsten, particularly in interdendritic areas. That was the reason for the modified casting process to be applied. The method of tungsten dosing into liquid melts of Co and Al allows to obtain microstructure characterized by considerably decreased microsegregation. The material obtained was analyzed by standard methods such as light and scanning microscopy with analysis of chemical composition in micro-areas. Additionally, the detailed analysis of the sub-grain level was made by S/TEM on thin foils collected from equiaxed grains zone of the ingot.

  16. Microstructure and phase morphology during thermochemical processing of {alpha}{sub 2}-based titanium aluminide castings

    Energy Technology Data Exchange (ETDEWEB)

    Saqib, M. [Wright State Univ., Dayton, OH (United States). Dept. of Mechanical and Materials Engineering; Apgar, L.S. [Dayton Univ., OH (United States). Graduate Materials Engineering; Eylon, D. [Dayton Univ., OH (United States). Graduate Materials Engineering; Weiss, I. [Wright State Univ., Dayton, OH (United States). Dept. of Mechanical and Materials Engineering

    1995-12-31

    Changes in the microstructure, volume fraction and distribution of phases during different stages of thermochemical processing of Ti-25Al-10Nb-3V-1Mo (at.%) castings were investigated. Up to 14.5 at.% (0.35 wt.%) of hydrogen was introduced into the material by gas charging at temperatures between 650 and 980 C for times up to 20 h. The material was subsequently dehydrogenated by vacuum annealing at 650 C for 48 h. Investment cast Ti-25Al-10Nb-3V-1Mo alloy, hot isostatically pressed (HIP) at 1175 C at 260 MPa for 6 h, was used as the starting material. The microstructure of the as-HIP material consists of {alpha}{sub 2}, B2 and orthorhombic phases. The {alpha}{sub 2} phase exists in equiaxed, Widmanstaeten and cellular morphologies. The B2 phase is observed mainly along {alpha}{sub 2}/{alpha}{sub 2} boundaries. Some {alpha}{sub 2} Widmanstaeten also contain very fine orthorhombic phase in a plate-like morphology. Hydrogenation of the material modified the microstructure; however, the morphology of the {alpha}{sub 2} and B2 phases did not change. Furthermore, hydride precipitation and a higher volume fraction of the orthorhombic phase were observed compared with the as-HIP material. Following dehydrogenation, the hydrogen level in the material was found to be less than 0.1 at.% (0.0025wt.%). Transmission electron microscopy of the dehydrogenated material did not reveal the presence of hydride precipitates; however, the high volume fraction of the orthorhombic phase was found to persist following dehydrogenation. (orig.)

  17. Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2017-04-01

    Full Text Available High nitrogen stainless steel (HNS is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties. The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding (SMAW, gas tungsten arc welding (GTAW, electron beam welding (EBW and friction stir welding (FSW processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds. Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds. Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

  18. Microstructure and texture evolution in a non-oriented electrical steel during γ→α transformation under various atmosphere conditions

    International Nuclear Information System (INIS)

    Xie, Li; Yang, Ping; Xia, Dongsheng; Mao, Weimin

    2015-01-01

    The microstructure and texture evolution of Fe–0.50%Mn non-oriented electrical steel during austenite (γ) to ferrite (α) transformation was studied following various processing conditions. The experimental results demonstrate that the γ→α transformation interface moves from the surface of sheets towards the inner part along the normal direction (ND) under a high temperature gradient in pure hydrogen atmosphere, hereafter calling the process as “directional” phase transformation. Driven by the anisotropic strain energy, the strong {100} textured columnar grains are obtained during the “directional” phase transformation in pure hydrogen atmosphere with a high flow rate. However, driven by the anisotropies of both strain energy and surface energy, the fine {100} and {110} textured columnar grains are developed in pure hydrogen atmosphere with a relatively low flow rate. By contrast, the transformation process is “global” when specimens are annealed in pure nitrogen atmosphere. As a consequence, a {111} texture with equiaxed grains is obtained. In addition, the effect of manganese (Mn) upon the surface oxidation behavior is investigated. - Highlights: • The various atmosphere conditions lead to the microstructure and texture evolution. • The γ→α transformation is “directional” in hydrogen and “global” in nitrogen. • {100} textured columnar grains are obtained at the high flow rate of hydrogen. • {100} and {110} textured columnar grains are obtained at a low flow rate of hydrogen. • A γ-fiber texture with equiaxed grains is obtained in “global” γ→α transformation

  19. Microstructural and Microhardness Evolution from Homogenization and Hot Isostatic Pressing on Selective Laser Melted Inconel 718: Structure, Texture, and Phases

    Directory of Open Access Journals (Sweden)

    Raiyan Seede

    2018-05-01

    Full Text Available In this work, the microstructure, texture, phases, and microhardness of 45° printed (with respect to the build direction homogenized, and hot isostatically pressed (HIP cylindrical IN718 specimens are investigated. Phase morphology, grain size, microhardness, and crystallographic texture at the bottom of each specimen differ from those of the top due to changes in cooling rate. High cooling rates during the printing process generated a columnar grain structure parallel to the building direction in the as-printed condition with a texture transition from (001 orientation at the bottom of the specimen to (111 orientation towards the specimen top based on EBSD analysis. A mixed columnar and equiaxed grain structure associated with about a 15% reduction in texture is achieved after homogenization treatment. HIP treatment caused significant grain coarsening, and engendered equiaxed grains with an average diameter of 154.8 µm. These treatments promoted the growth of δ-phase (Ni3Nb and MC-type brittle (Ti, NbC carbides at grain boundaries. Laves phase (Fe2Nb was also observed in the as-printed and homogenized specimens. Ostwald ripening of (Ti, NbC carbides caused excessive grain growth at the bottom of the HIPed IN718 specimens, while smaller grains were observed at their top. Microhardness in the as-fabricated specimens was 236.9 HV and increased in the homogenized specimens by 19.3% to 282.6 HV due to more even distribution of secondary precipitates, and the nucleation of smaller grains. A 36.1% reduction in microhardness to 180.5 HV was found in the HIPed condition due to   γ ″ phase dissolution and differences in grain morphology.

  20. A model for simulation of coupled microstructural and compositional evolution

    International Nuclear Information System (INIS)

    Tikare, Veena; Homer, Eric R.; Holm, Elizabeth A.

    2011-01-01

    The formation, transport and segregation of components in nuclear fuels fundamentally control their behavior, performance, longevity and safety. Most nuclear fuels enter service with a uniform composition consisting of a single phase with two or three components. Fission products form, introducing more components. The segregation and transport of the components is complicated by the underlying microstructure consisting of grains, pores, bubbles and more, which is evolving under temperature gradients during service. As they evolve, components and microstructural features interact such that composition affects microstructure and vice versa. The ability to predict the interdependent compositional and microstructural evolution in 3D as a function of burn-up would greatly improve the ability to design safe, high burn-up nuclear fuels. We present a model that combines elements of Potts Monte Carlo, MC, and the phase-field model to treat coupled microstructural-compositional evolution. This hybrid model uses an equation of state, EOS, based on the microstructural state and the composition. The microstructural portion uses the traditional MC EOS and the compositional portion uses the phase-field EOS: E hyb = N Σ i=1 (E v (q i ,C)+1/2 n Σ j=1 J(q i ,q j )) + ∫κ c (∇C) 2 dV. E v is the bulk free energy of each site i and J is the bond energy between neighboring sites i and j; thus, this term defines the microstructural interfacial energy. The last term is the compositional interfacial energy as defined in the traditional phase-field model. Evolution of coupled microstructure-composition is simulated by minimizing free energy in a path dependent manner. This model will be presented and will be demonstrated by applying it to evolution of nuclear fuels during service. (author)

  1. Identification of microstructures

    International Nuclear Information System (INIS)

    Padilha, A.F.; Ambrozio Filho, F.

    1984-01-01

    The identification of phases in a material can require the utilization of several techniques. The most used technique and discussed are: optical microscope, scanning electron microscope, transmission electron microscope, X-ray diffraction and 'in-situ' chemical analysis of the phases. The microstructures were classified, in according to the size and phase volumetric fraction, in four types. For each type the most appropriate techniques for identifying the phases are discussed. (E.G.) [pt

  2. Effect of microstructure evolution of the lamellar alpha on impact toughness in a two-phase titanium alloy

    International Nuclear Information System (INIS)

    Xu, Jianwei; Zeng, Weidong; Zhao, Yawei; Jia, Zhiqiang

    2016-01-01

    The effects of the evolution of the lamellar alpha microstructure on the impact toughness of Ti-17 alloy are investigated. For this purpose, the beta-processed material is isothermally forged at 820 °C and subsequently heat treated using the combination of solid solution and aging treatment. Then the impact tests are carried out at room temperature. The corresponding microstructure and fracture surface are examined by scanning electron microscope (SEM). Microstructural observations reveal that globularization behavior is the main feature of microstructure evolution and the globularization fraction increases with the increasing of prestrain. However, globularization behavior has a negative influence on the impact toughness of Ti-17 alloy. In this work, the impact toughness have been obtained in the range of 29–55 J/cm 2 via varying globularization fraction of alpha phase. A linear relationship between the impact toughness and globularization fraction can be observed though the quantitative analysis. The linear equation is expressed as A=−0.3232f+59.885. The two major reasons can be used to explain the effect of globularization fraction on the impact property of Ti-17 alloy. One explanation is that the lamellar structure can provide excellent interfacial strengthening effect, which can improve the toughness of material, and makes it not easy to fracture. On the other hand, the fracture surface of specimen with the lamellar structure has larger amplitude of ups and downs. A long crack path length will be generated during fracture process. By contrast, the fracture of specimen with the equiaxed structure presents more flat surface and shorter crack path.

  3. Microstructural and mechanical property characterization of Er modified Al-Mg-Mn alloy Tungsten Inert Gas welds

    International Nuclear Information System (INIS)

    Yang, Dongxia; Li, Xiaoyan; He, Dingyong; Nie, Zuoren; Huang, Hui

    2012-01-01

    Highlights: → The microstructural characterization of TIG welded Al-Mg-Mn-Zr-Er alloy is studied. → A typical equaixed zone (EQZ) with finer grains is observed in the weld metal at the fusion boundary. → The dissolution of non-primary Al 3 Er particles in Al matrix is one reason of the weakness of TIG welded joint. →The relationship between mechanical properties and microstructure of welded joints is evaluated. →Reasons for joint softening are given from work-hardening, precipitation strengthening and solution strengthening. -- Abstract: Samples of Al-Mg-Mn-Zr-Er alloys have been welded using the method of TIG welding. Microstructures characterization was performed by optical microscopy (OM), energy dispersive X-ray (EDX) and transmission electron microscopy (TEM), respectively. In addition, tensile and hardness test was conducted. The relationship between mechanical properties and microstructure of welded joints is evaluated. Results indicate that the ultimate tensile strength of the joints is 72% of that of the base metal. The base metal consists of a typical rolled structure, and the fusion zone (FZ) is mainly made up of dendrite grains. A characteristic equiaxed zone (EQZ) is obtained at the fusion boundary between the base metal and fusion zone. Fine dispersion of coherent Al 3 Er precipitates was found in the base metal, however, the quantity of these particles dropped significantly in the fusion zone. The hardness test results indicate that the microhardness in the fusion zone is lower than that of the base metal, due to the as-cast structure in this region. Based on the present work, it is concluded that TIG welding is the suitable welding procedure for joining this new type Er-containing aluminum alloy.

  4. Microstructural evolution of cold-sprayed Inconel 625 superalloy coatings on low alloy steel substrate

    International Nuclear Information System (INIS)

    Chaudhuri, Atanu; Raghupathy, Y.; Srinivasan, Dheepa; Suwas, Satyam; Srivastava, Chandan

    2017-01-01

    This study illustrates microstructural evolution of INCONEL 625 superalloy coatings cold-sprayed on a 4130 chrome alloy steel with medium carbon content. INCONEL 625 powder (5–25 μm) were successfully cold sprayed without any oxidation. The comprehensive microstructure analysis of the as-sprayed coatings and of the substrate-coating interface was carried out using EBSD, TEM, and XRD. The coating microstructure at the substrate-coating interface was markedly different from the microstructure away from the interface. The coating microstructure at steel-coating interface consisted of a fine layer of small grains. The microstructure beyond this fine layer can be divided into splats, inter splat and intra splat boundaries. Both splat and splat boundaries exhibited deformation induced dislocations. Dynamic recovery of dislocations-ridden regions inside the splat was responsible for the development of sub grain structure inside a splat with both low and high angle grain boundaries. Splat-splat (inter splat) boundary consisted of a relatively high density of dislocations and shear bands as a result of adiabatic shear flow localisation. This flow instability is believed to enhance the microstructural integrity by eliminating porosity at splat-splat boundaries. Based on the microstructural analysis using electron microscopy, a plausible mechanism for the development of microstructure has been proposed in this work. Cold spray technique can thus be deployed to develop high quality coatings of commercial importance. - Graphical abstract: Schematics of the evolution of microstructure at the 4130 steel substrate close to interface. i) initial deformation close to interface. ii) Accumulation of dislocation in the substrate. iii) Formation of cell structure due to dislocation tangling and arrangement. iv) Dislocation rearrangement and subgrain formation. v.a) Formation HAGB from dislocation accumulation into LAGB. v.b) HAGB formation through DRX by progressive lattice rotation

  5. Mechanical Properties And Microstructure Of AlN/SiCN Nanocomposite Coatings Prepared By R.F.-Reactive Sputtering Method

    Directory of Open Access Journals (Sweden)

    Nakafushi Y.

    2015-06-01

    Full Text Available FIn this work, AlN/SiCN composite coatings were deposited by r.f.-reactive sputtering method using a facing target-type sputtering (FTS apparatus with composite targets consisting of Al plate and SiC chips in a gaseous mixture of Ar and N2, and investigated their mechanical properties and microstructure. The indentation hardness (HIT of AlN/SiCN coatings prepared from composite targets consisting of 8 ~32 chips of SiC and Al plate showed the maximum value of about 29~32 GPa at a proper nitrogen gas flow rate. X-ray diffraction (XRD patterns for the AlN/SiCN composite coatings indicated the presence of the only peeks of hexagonal (B4 structured AlN phase. AlN coatings clarified the columnar structure of the cross sectional view TEM observation. On the other hand, microstructure of AlN/SiCN composite coatings changed from columnar to equiaxed structure with increasing SiCN content. HR-TEM observation clarified that the composite coatings consisted of very fine equiaxial grains of B4 structured AlN phase and amorphous phase.

  6. Controlling the microstructure and properties of wire arc additive manufactured Ti–6Al–4V with trace boron additions

    International Nuclear Information System (INIS)

    Bermingham, M.J.; Kent, D.; Zhan, H.; StJohn, D.H.; Dargusch, M.S.

    2015-01-01

    This study demonstrates that trace boron addition to Ti–6Al–4V coupons produced by additive layer manufacturing is an effective way to eliminate the deleterious anisotropic microstructures often encountered with this manufacturing technique. Trace boron additions (up to 0.13 wt.%) to this alloy eliminate grain boundary-α and colony-α, and instead produce a homogeneous α-microstructure consisting of fine equiaxed α-grains in both as-deposited and heat treated coupons. Prior-β grains remain columnar with boron addition but become narrower due to the wider solidification range and growth restricting effect of the boron solute. Compared to unmodified Ti–6Al–4V alloy, Ti–6Al–4V modified with trace boron additions showed up to 40% improvement in plasticity with no loss in strength under uniaxial compression at room temperature. Boron additions were found to inhibit twinning transmission that causes sudden large load drops during deformation of the unmodified Ti–6Al–4V alloy in the heat treated condition

  7. Microstructure Characterization and Stress Corrosion Evaluation of Autogenous and Hybrid Friction Stir Welded Al-Cu-Li 2195 Alloy

    Science.gov (United States)

    Li, Zhixian; Arbegast, William J.; Meletis, Efstathios I.

    1997-01-01

    Friction stir welding process is being evaluated for application on the Al-Cu-Li 2195 Super-Light Weight External Tank of the Space Transportation System. In the present investigation Al-Cu-Li 2195 plates were joined by autogenous friction stir welding (FSW) and hybrid FSW (friction stir welding over existing variable polarity plasma arc weld). Optical microscopy and transmission electron microscopy (TEM) were utilized to characterize microstructures of the weldments processed by both welding methods. TEM observations of autogenous FSW coupons in the center section of the dynamically-recrystallized zone showed an equiaxed recrystallized microstructure with an average grain size of approx. 3.8 microns. No T(sub 1), precipitates were present in the above-mentioned zone. Instead, T(sub B) and alpha precipitates were found in this zone with a lower population. Alternate immersion, anodic polarization, constant load, and slow strain tests were carried out to evaluate the general corrosion and stress-corrosion properties of autogenous and hybrid FSW prepared coupons. The experimental results will be discussed.

  8. Microstructural characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr model alloys

    Energy Technology Data Exchange (ETDEWEB)

    Castro, V. de [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)], E-mail: vanessa.decastro@materials.ox.ac.uk; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)

    2009-04-30

    Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3}-free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes <10 nm were also observed. Both alloys also contained M{sub 3}C and M{sub 23}C{sub 6} carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M{sub 23}C{sub 6} carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

  9. Microstructures Evolution and Micromechanics Features of Ni-Cr-Si Coatings Deposited on Copper by Laser Cladding.

    Science.gov (United States)

    Zhang, Peilei; Li, Mingchuan; Yu, Zhishui

    2018-05-23

    Three Ni-Cr-Si coatings were synthesized on the surface of copper by laser cladding. The microstructures of the coatings were characterized by optical microscopy (OM), X-ray diffraction (XRD), and scanning electron microscopy (SEM) with an energy dispersive spectrometer (EDS). According to the analysis results of phase compositions, Gibbs free energy change and microstructures, the phases of three coatings appeared were Cr₃Si+γ-Ni+Cu ss (Coating 1, Ni-26Cr-29Si), Cr₆Ni 16 Si₇+Ni₂Si+Cu ss (Coating 2, Ni-10Cr-30Si) and Cr₃Ni₅Si₂+Cr₂Ni₃+Cu ss (Coating 3, Ni-29Cr-16Si). The crystal growth in the solidification process was analyzed with a modified model, which is a combination of Kurz-Giovanola-Trivedi (KGT) and Lipton-Kurz-Trivedi (LKT) models. The dendrite tip undercooling in Coating 2 was higher than those of Coating 1 and Coating 3. Well-developed dendrites were found in Coating 2. A modification of Hunt’s model was adopted to describe the morphological differences in the three coatings. The results show that Coating 1 was in the equiaxed dendrite region, while Coatings 2 and 3 were in the columnar dendrite region. The average friction coefficients of the three coatings were 0.45, 0.5 and 0.4, respectively. Obvious plastic deformation could be found in the subsurface zone of Coatings 2 and 3.

  10. Microstructures Evolution and Micromechanics Features of Ni-Cr-Si Coatings Deposited on Copper by Laser Cladding

    Directory of Open Access Journals (Sweden)

    Peilei Zhang

    2018-05-01

    Full Text Available Three Ni-Cr-Si coatings were synthesized on the surface of copper by laser cladding. The microstructures of the coatings were characterized by optical microscopy (OM, X-ray diffraction (XRD, and scanning electron microscopy (SEM with an energy dispersive spectrometer (EDS. According to the analysis results of phase compositions, Gibbs free energy change and microstructures, the phases of three coatings appeared were Cr3Si+γ-Ni+Cuss (Coating 1, Ni-26Cr-29Si, Cr6Ni16Si7+Ni2Si+Cuss (Coating 2, Ni-10Cr-30Si and Cr3Ni5Si2+Cr2Ni3+Cuss (Coating 3, Ni-29Cr-16Si. The crystal growth in the solidification process was analyzed with a modified model, which is a combination of Kurz-Giovanola-Trivedi (KGT and Lipton-Kurz-Trivedi (LKT models. The dendrite tip undercooling in Coating 2 was higher than those of Coating 1 and Coating 3. Well-developed dendrites were found in Coating 2. A modification of Hunt’s model was adopted to describe the morphological differences in the three coatings. The results show that Coating 1 was in the equiaxed dendrite region, while Coatings 2 and 3 were in the columnar dendrite region. The average friction coefficients of the three coatings were 0.45, 0.5 and 0.4, respectively. Obvious plastic deformation could be found in the subsurface zone of Coatings 2 and 3.

  11. Microstructural response and grain refinement mechanism of commercially pure titanium subjected to multiple laser shock peening impacts

    International Nuclear Information System (INIS)

    Lu, J.Z.; Wu, L.J.; Sun, G.F.; Luo, K.Y.; Zhang, Y.K.; Cai, J.; Cui, C.Y.; Luo, X.M.

    2017-01-01

    The microstructural response and grain subdivision process in commercially pure (CP) titanium subjected to multiple laser shock peening (LSP) impacts were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations. The micro-hardness curves as a function of the impact time were also determined. The deformation-induced grain refinement mechanism of the close-packed hexagonal (hcp) material by laser shock wave was subsequently analyzed. Experimental results showed that uniform equiaxed grains with an average size of less than 50 nm were generated due to the ultra-high plastic strain induced by multiple LSP impacts. Special attention was paid to four types of novel deformation-induced microstructural features, including a layered slip band in the tension deformation zone, and inverse-transformation martensite, micro-twin grating and micro-twin collision in the compression deformation zone. Furthermore, the grain refinement mechanism in the near-surface layer of CP titanium subjected to multiple LSP impacts contains two types of simultaneous subdivision modes: multi-directional mechanical twin (MT)-MT intersections at (sub)micrometer scale, and the intersection between longitudinal secondary MTs and transverse dislocation walls at nanometer scale. In addition, both grain refinement (nanocrystallization) and the existence of a small amount of inverse-transformation martensite induced by multiple LSP impacts contribute to an increase in the micro-hardness of the near-surface layer.

  12. Effect of thermo-mechanical treatments on the microstructure and mechanical properties of an ODS ferritic steel

    International Nuclear Information System (INIS)

    Oksiuta, Z.; Mueller, P.; Spaetig, P.; Baluc, N.

    2011-01-01

    The Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steel was fabricated by mechanical alloying of a pre-alloyed, gas atomised powder with yttria nano-particles, followed by hot isostatic pressing and thermo-mechanical treatments (TMTs). Two kinds of TMT were applied: (i) hot pressing, or (ii) hot rolling, both followed by annealing in vacuum at 850 deg. C. The use of a thermo-mechanical treatment was found to yield strong improvement in the microstructure and mechanical properties of the ODS RAF steel. In particular, hot pressing leads to microstructure refinement, equiaxed grains without texture, and an improvement in Charpy impact properties, especially in terms of the upper shelf energy (about 4.5 J). Hot rolling leads to elongated grains in the rolling direction, with a grain size ratio of 6:1, higher tensile strength and reasonable ductility up to 750 deg. C, and better Charpy impact properties, especially in terms of the ductile-to-brittle transition temperature (about 55 deg. C).

  13. Effect of thermo-mechanical treatments on the microstructure and mechanical properties of an ODS ferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Oksiuta, Z., E-mail: oksiuta@pb.edu.pl [Bialystok Technical University, Mechanical Department, Wiejska 45c, 15-351 Bialystok (Poland); Mueller, P.; Spaetig, P.; Baluc, N. [Ecole Polytechnique Federale de Lausanne (EPFL), Centre de Recherches en Physique des Plasmas, Association Euratom-Confederation Suisse, 5232 Villigen PSI (Switzerland)

    2011-05-15

    The Fe-14Cr-2W-0.3Ti-0.3Y{sub 2}O{sub 3} oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steel was fabricated by mechanical alloying of a pre-alloyed, gas atomised powder with yttria nano-particles, followed by hot isostatic pressing and thermo-mechanical treatments (TMTs). Two kinds of TMT were applied: (i) hot pressing, or (ii) hot rolling, both followed by annealing in vacuum at 850 deg. C. The use of a thermo-mechanical treatment was found to yield strong improvement in the microstructure and mechanical properties of the ODS RAF steel. In particular, hot pressing leads to microstructure refinement, equiaxed grains without texture, and an improvement in Charpy impact properties, especially in terms of the upper shelf energy (about 4.5 J). Hot rolling leads to elongated grains in the rolling direction, with a grain size ratio of 6:1, higher tensile strength and reasonable ductility up to 750 deg. C, and better Charpy impact properties, especially in terms of the ductile-to-brittle transition temperature (about 55 deg. C).

  14. Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg-Sn implant alloys prepared by sub-rapid solidification.

    Science.gov (United States)

    Zhao, Chaoyong; Pan, Fusheng; Zhao, Shuang; Pan, Hucheng; Song, Kai; Tang, Aitao

    2015-09-01

    In this study, biodegradable Mg-Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg-1Sn alloy was almost equiaxed grain, while the Mg-Sn alloys with higher Sn content (Sn≥3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg-Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg2Sn phase, and the amount of Mg2Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg-Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg-1Sn and Mg-3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg-1Sn and Mg-3Sn alloys were promising to be used as biodegradable implants. Copyright © 2015 Elsevier B.V. All rights reserved.

  15. Effects of irradiation at lower temperature on the microstructure of Cr-Mo-V-alloyed reactor pressure vessel steel

    Energy Technology Data Exchange (ETDEWEB)

    Grosse, M; Boehmert, J; Gilles, R [Hahn-Meitner-Institut Berlin GmbH (Germany)

    1998-10-01

    The microstructural damage process due to neutron irradiation [1] proceeds in two stages: - formation of displacement cascades - evolution of the microstructure by defect reactions. Continuing our systematic investigation about the microstructural changes of Russian reactor pressure vessel steel due to neutron irradiation the microstructure of two laboratory heats of the VVER 440-type reactor pressure vessel steel after irradiation at 60 C was studied by small angle neutron scattering (SANS). 60 C-irradiation differently changes the irradiation-induced microstructure in comparison with irradiation at reactor operation temperature and can, thus, provide new insights into the mechanisms of the irradiation damage. (orig.)

  16. Microstructural characterization of silicon added titanium aluminide

    International Nuclear Information System (INIS)

    Khan, A.N.

    2009-01-01

    Titanium aluminides intermetallic compounds have received great attention during the past decade, since they have the potential, in aircraft and automotive engines, to replace the high density Ni-base superalloys However, these intermetallics possess poor oxidation properties at high temperatures. Previous studies showed that protective alumina scale formation on gamma-TiAl can be obtained by small additions (around 2 at.%) of Ag. In the present study, a number of cast Ti-Al-Si alloys were investigated in relation to transient oxide formation in air at 1300 deg. C. After various oxidation times the oxide composition, microstructure and morphology were studied by combining a number of analysis techniques. The TiAl-Si alloys appear to form Al Ti and Si oxides. However, the formation of silicon oxide at the interface of base metal and scale slows down the oxidation rate significantly. (author)

  17. Effects of scandium and zirconium combination alloying on as-cast microstructure and mechanical properties of Al-4Cu-1.5Mg alloy

    Directory of Open Access Journals (Sweden)

    Xiang Qingchun

    2011-02-01

    Full Text Available The influences of minor scandium and zirconium combination alloying on the as-cast microstructure and mechanical properties of Al-4Cu-1.5Mg alloy have been experimentally investigated. The experimental results show that when the minor elements of scandium and zirconium are simultaneously added into the Al-4Cu-1.5Mg alloy, the as-cast microstructure of the alloy is effectively modified and the grains of the alloy are greatly refined. The coarse dendrites in the microstructure of the alloy without Sc and Zr additions are refined to the uniform and fine equiaxed grains. As the additions of Sc and Zr are 0.4% and 0.2%, respectively, the tensile strength, yield strength and elongation of the alloy are relatively better, which are 275.0 MPa, 176.0 MPa and 8.0% respectively. The tensile strength is increased by 55.3%, and the elongation is nearly raised three times, compared with those of the alloy without Sc and Zr additions.

  18. Improved microstructure and mechanical properties in gas tungsten arc welded aluminum joints by using graphene nanosheets/aluminum composite filler wires.

    Science.gov (United States)

    Fattahi, M; Gholami, A R; Eynalvandpour, A; Ahmadi, E; Fattahi, Y; Akhavan, S

    2014-09-01

    In the present study, different amounts of graphene nanosheets (GNSs) were added to the 4043 aluminum alloy powders by using the mechanical alloying method to produce the composite filler wires. With each of the produced composite filler wires, one all-weld metal coupon was welded using the gas tungsten arc (GTA) welding process. The microstructure, mechanical properties and fracture surface morphology of the weld metals have been evaluated and the results are compared. As the amount of GNSs in the composition of filler wire is increased, the microstructure of weld metal was changed from the dendritic structure to fine equiaxed grains. Furthermore, the tensile strength and microhardness of weld metal was improved, and is attributed to the augmented nucleation and retarded growth. From the results, it was seen that the GNSs/Al composite filler wire can be used to improve the microstructure and mechanical properties of GTA weld metals of aluminum and its alloys. Copyright © 2014 Elsevier Ltd. All rights reserved.

  19. Evolution of microstructures in nickel solid solution fatigued at high temperature: occurence of an intragranular cavitation

    International Nuclear Information System (INIS)

    Arnaud, B.

    1986-06-01

    We studied by T.E.M. the microstructures appearing in Nickel solid solution fatigued in push-pull between 0.4 Tm and 0.6 Tm (Tm=melting temperature), the maximum amplitude of stress was imposed: +- 100 MPa, three frequencies were used: 1.25 Hz, 2.5 Hz and 10 Hz. In Ni 6% at Ge the structure of dislocations evolves continuously with the number of cycles: homogeneous distribution of dislocations, cell structure, then development of sub-grains 5 times as big as the cell; these sub-grains are not stable, they break up into cells. This succession of structures suggests a cyclic evolution. The cavities appear for number of cycles greater than a threshold number depending on the temperature and the frequency. The cavities are not distributed uniformly, they are located in zone. According to the conditions of sollicitation, the shape (equiaxe of small stick) and the distribution (uniform, in band, in crown) of the cavities fluctuate. This cavitation exists equally in other materials (Ni 4% at Si, Ni). This intra-granular cavitation has been observed in the same domain of temperatures as the domain of swelling in the same material under bombardment with ions Ni + . Due to this similitude we searched for a segregation of solute (like the induced precipitation by irradiation) but this phenomenon did not occur with our experimental conditions [fr

  20. Multi-Track Friction Stir Lap Welding of 2024 Aluminum Alloy: Processing, Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    Shengke Zou

    2016-12-01

    Full Text Available Friction stir lap welding (FSLW raises the possibility of fabricating high-performance aluminum components at low cost and high efficiency. In this study, we mainly applied FSLW to fabricate multi-track 2024 aluminum alloy without using tool tilt angle, which is important for obtaining defect-free joint but significantly increases equipment cost. Firstly, systematic single-track FSLW experiments were conducted to attain appropriate processing parameters, and we found that defect-free single-track could also be obtained by the application of two-pass processing at a rotation speed of 1000 rpm and a traverse speed of 300 mm/min. Then, multi-track FSLW experiments were conducted and full density multi-track samples were fabricated at an overlapping rate of 20%. Finally, the microstructure and mechanical properties of the full density multi-track samples were investigated. The results indicated that ultrafine equiaxed grains with the grain diameter about 9.4 μm could be obtained in FSLW samples due to the dynamic recrystallization during FSLW, which leads to a yield strength of 117.2 MPa (17.55% higher than the rolled 2024-O alloy substrate and an elongation rate of 31.05% (113.84% higher than the substrate.

  1. Microstructure examination of Fe–14Cr ODS ferritic steels produced through different processing routes

    Energy Technology Data Exchange (ETDEWEB)

    Oksiuta, Z., E-mail: z.oksiuta@pb.edu.pl [Bialystok University of Technology, Mechanical Department (Poland); Hosemann, P. [University of California Berkeley, Nuclear Engineering, 4169 Etcheverry Hall, Berkeley, CA 94720 (United States); Vogel, S.C. [Los Alamos Neutron Science Center, Los Alamos National Laboratory, PO Box 1663, NM (United States); Baluc, N. [Ecole Polytechnique Fédérale de Lausanne (EPFL), Centre de Recherches en Physique des Plasmas, Association Euratom-Confédération Suisse, Villigen PSI 5232 (Switzerland)

    2014-08-01

    Various thermo-mechanical treatments were applied to refine and homogenise grain size and improve mechanical properties of hot-isostatically pressed (HIP) 14%Cr ODS ferritic steel. The grain size was reduced, improving mechanical properties, tensile strength and Charpy impact, however bimodal-like distribution was also observed. As a result, larger, frequently elongated grains with size above 1 μm and refined, equiaxed grains with a diameter ranging from 250 to 500 nm. Neutron diffraction measurements revealed that for HIP followed by hydrostatic extrusion material the strongest fiber texture was observed oriented parallel to the extrusion direction. In comparison with hot rolling and hot pressing methods, this material exhibited promising mechanical properties: the ultimate tensile strength of 1350 MPa, yield strength of 1280 MPa, total elongation of 21.7% and Charpy impact energy of 5.8 J. Inferior Charpy impact energy of ∼3.0 J was measured for HIP and hot rolled material, emphasising that parameters of this manufacturing process still have to be optimised. As an alternative manufacturing route, due to the uniform microstructure and simplicity of the process, hot pressing might be a promising method for production of smaller parts of ODS ferritic steels. Besides, the ductile-to-brittle transition temperature of all thermo-mechanically treated materials, in comparison with as-HIPped ODS steel, was improved by more than 50%, the transition temperature ranging from 50 to 70 °C (323 and 343 K) remains still unsatisfactory.

  2. Microstructure and Mechanical Properties of an Ultrasonic Spot Welded Aluminum Alloy: The Effect of Welding Energy

    Directory of Open Access Journals (Sweden)

    He Peng

    2017-04-01

    Full Text Available The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique–ultrasonic spot welding (USW–at different energy levels. An ultra-fine necklace-like equiaxed grain structure is observed along the weld line due to the occurrence of dynamic crystallization, with smaller grain sizes at lower levels of welding energy. The tensile lap shear strength, failure energy, and critical stress intensity of the welded joints first increase, reach their maximum values, and then decrease with increasing welding energy. The tensile lap shear failure mode changes from interfacial fracture at lower energy levels, to nugget pull-out at intermediate optimal energy levels, and to transverse through-thickness (TTT crack growth at higher energy levels. The fatigue life is longer for the joints welded at an energy of 1400 J than 2000 J at higher cyclic loading levels. The fatigue failure mode changes from nugget pull-out to TTT crack growth with decreasing cyclic loading for the joints welded at 1400 J, while TTT crack growth mode remains at all cyclic loading levels for the joints welded at 2000 J. Fatigue crack basically initiates from the nugget edge, and propagates with “river-flow” patterns and characteristic fatigue striations.

  3. Spark Plasma Sintering of a Gas Atomized Al7075 Alloy: Microstructure and Properties

    Directory of Open Access Journals (Sweden)

    Orsolya Molnárová

    2016-12-01

    Full Text Available The powder of an Al7075 alloy was prepared by gas atomization. A combination of cellular, columnar, and equiaxed dendritic-like morphology was observed in individual powder particles with continuous layers of intermetallic phases along boundaries. The cells are separated predominantly by high-angle boundaries, the areas with dendritic-like morphology usually have a similar crystallographic orientation. Spark plasma sintering resulted in a fully dense material with a microstructure similar to that of the powder material. The continuous layers of intermetallic phases are replaced by individual particles located along internal boundaries, coarse particles are formed at the surface of original powder particles. Microhardness measurements revealed both artificial and natural ageing behavior similar to that observed in ingot metallurgy material. The minimum microhardness of 81 HV, observed in the sample annealed at 300 °C, reflects the presence of coarse particles. The peak microhardness of 160 HV was observed in the sample annealed at 500 °C and then aged at room temperature. Compression tests confirmed high strength combined with sufficient plasticity. Annealing even at 500 °C does not significantly influence the distribution of grain sizes—about 45% of the area is occupied by grains with the size below 10 µm.

  4. Processing, microstructure and mechanical properties of nickel particles embedded aluminium matrix composite

    International Nuclear Information System (INIS)

    Yadav, Devinder; Bauri, Ranjit

    2011-01-01

    Research highlights: → Al-Ni particle composite was successfully processed by FSP. → No harmful intermetallics formed. → The composite showed a 3 fold increase in yield strength with high ductility. → FSP also lead to a refined recrystallized grain structure. → A continuous type dynamic recrystallization process seems to be working during FSP. - Abstract: Nickel particles were embedded into an Al matrix by friction stir processing (FSP) to produce metal particle reinforced composite. FSP resulted in uniform dispersion of nickel particles with excellent interfacial bonding with the Al matrix and also lead to significant grain refinement of the matrix. The novelty of the process is that the composite was processed in one step without any pretreatment being given to the constituents and no harmful intermetallic formed. The novel feature of the composite is that it shows a three fold increase in the yield strength while appreciable amount of ductility is retained. The hardness also improved significantly. The fracture surface showed a ductile failure mode and also revealed the superior bonding between the particles and the matrix. Electron backscattered diffraction (EBSD) and transmission electron microscopy analysis revealed a dynamically recrystallized equiaxed microstructure. A gradual increase in misorientation from sub-grain to high-angle boundaries is observed from EBSD analysis pointing towards a continuous type dynamic recrystallization mechanism.

  5. Effect of electron irradiation exposure on phase formation, microstructure and mechanical strength of Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub 8} superconductor prepared via co-precipitation method

    Energy Technology Data Exchange (ETDEWEB)

    Mohiju, Zaahidah ' Atiqah; Hamid, Nasri A., E-mail: Nasri@uniten.edu.my; Kannan, V. [Center for Nuclear Energy, College of Engineering, Universiti Tenaga Nasional, Jalan IKRAM-UNITEN, 43000 Kajang, Selangor (Malaysia); Abdullah, Yusof [Materials Technology Group, Industrial Technology Division, Malaysian Nuclear Agency, Bangi, 43000 Kajang, Selangor (Malaysia)

    2015-04-29

    In this work the effect of electron irradiation on the mechanical properties of Bi2Sr2CaCu2O8 (Bi-2212) superconductor was studied by exposing the Bi-2212 superconductor with different doses of electron irradiation. Bi-2212 samples were prepared by using co-precipitation method. Irradiation was performed with irradiation dose of 100 kGray and 200 kGray, respectively. Characterization of the samples was performed by using X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). Instron Universal Testing machine was used to measure the strength of the samples. The XRD patterns for the non-irradiated and irradiated samples show well-defined peaks of which could be indexed on the basis of a Bi-2212 phase structure. XRD patterns also indicate that electron irradiation did not affect the Bi-2212 superconducting phase. SEM micrographs show disorientation in the texture of the microstructure for irradiated samples. Sample exposed to 200 kGray electron irradiation dose shows enhancement of grain size. Their grain growth and texture improved slightly compared to other sample. The results also show that enlargement of grain size resulted in higher mechanical strength.

  6. On oscillatory microstructure during cellular growth of directionally solidified Sn-36at.%Ni peritectic alloy.

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-04-12

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn-36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure.

  7. An investigation of the microstructures of heat-treated zircaloy-4

    International Nuclear Information System (INIS)

    Bangaru, N.V.

    1985-01-01

    A TEM/STEM investigation of the microstructure and microchemistry of commercial Zircaloy-4 samples subjected to three different final heat treatments in the laboratory has been conducted to understand the processing-microstructure-corrosion relationships in these alloys. Pronounced differences in the volume fraction, morphology, and chemistry of the intermetallic particles as well as in the α phase microstructure have been observed among the beta-quenched, as-received (stress-relieved) and alpha-annealed samples. The beta-quenched sample exhibits the most uniform microstructure consisting of acicular α phase with lath boundary Sn enrichment and fine intermetallic particle formation. The as-received sample has the most inhomogeneous microstructure made up of annealed and deformed α phase. The relevance of the observed microstructural features to the nodular corrosion susceptibility is discussed in the light of some existing models of modular corrosion. (orig.)

  8. Inkjet Printing of 3D Metallic Silver Complex Microstructures

    NARCIS (Netherlands)

    Wits, Wessel Willems; Sridhar, Ashok; Dimitrov, D.

    2010-01-01

    To broaden the scope of inkjet printing, this paper focuses on printing of an organic silver complex ink on glass substrates towards the fabrication of metallic 3D microstructures. The droplet formation sequence of the inkjet printer is optimised to print continuous layers of metal. A brief

  9. Solidification microstructure of centrifugally cast Inconel 625

    Directory of Open Access Journals (Sweden)

    Silvia Barella

    2017-07-01

    Full Text Available Centrifugal casting is a foundry process allowing the production of near net-shaped axially symmetrical components. The present study focuses on the microstructural characterization of centrifugally cast alloys featuring different chemical compositions for the construction of spheres applied in valves made of alloy IN625 for operation at high pressure. Control of the solidification microstructure is needed to assure the reliability of the castings. Actually, a Ni-base superalloy such as this one should have an outstanding combination of mechanical properties, high temperature stability and corrosion resistance. Alloys such as IN625 are characterised by a large amount of alloying elements and a wide solidification range, so they can be affected by micro-porosity defects, related to the shrinkage difference between the matrix and the secondary reinforcing phases (Nb-rich carbides and Laves phase. In this study, the microstructure characterization was performed as a function of the applied heat treatments and it was coupled with a calorimetric analysis in order to understand the mechanism ruling the formation of micro-porosities that can assure alloy soundness. The obtained results show that the presence of micro-porosities is governed by morphology and by the size of the secondary phases, and the presence of the observed secondary phases is detrimental to corrosion resistance.

  10. Reaustenitisation of steels with different initial microstructures

    International Nuclear Information System (INIS)

    Garcia-Caballero, F.; Capdevila, C.; San Martin, D.; Garcia-de Andre, C.

    2004-01-01

    During the last years, physical mathematical models concerning continuous cooling and isothermal phase transformations valid for a wide range of steel have been attained. However, the modelling of continuous heating transformations has not undergone the same development than in cooling. This investigation concerns with the study and Modelization of continuous heating phase transformations to study the process which is generally referred to as austenitisation of the steel. Therefore, our main aim is to describe those processes which control the non-isothermal formation of austenite in steel with initial microstructures of ferrite and/or pearlite. (Author) 10 refs

  11. Microstructure taxonomy based on spatial correlations: Application to microstructure coarsening

    International Nuclear Information System (INIS)

    Fast, Tony; Wodo, Olga; Ganapathysubramanian, Baskar; Kalidindi, Surya R.

    2016-01-01

    To build materials knowledge, rigorous description of the material structure and associated tools to explore and exploit information encoded in the structure are needed. These enable recognition, categorization and identification of different classes of microstructure and ultimately enable to link structure with properties of materials. Particular interest lies in the protocols capable of mining the essential information in large microstructure datasets and building robust knowledge systems that can be easily accessed, searched, and shared by the broader materials community. In this paper, we develop a protocol based on automated tools to classify microstructure taxonomies in the context of coarsening behavior which is important for long term stability of materials. Our new concepts for enhanced description of the local microstructure state provide flexibility of description. The mathematical description of microstructure that capture crucial attributes of the material, although central to building materials knowledge, is still elusive. The new description captures important higher order spatial information, but at the same time, allows down sampling if less information is needed. We showcase the classification protocol by studying coarsening of binary polymer blends and classifying steady state structures. We study several microstructure descriptions by changing the microstructure local state order and discretization and critically evaluate their efficacy. Our analysis revealed the superior properties of microstructure representation is based on the first order-gradient of the atomic fraction.

  12. VLSI electronics microstructure science

    CERN Document Server

    1982-01-01

    VLSI Electronics: Microstructure Science, Volume 4 reviews trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the silicon-on-insulator for VLSI and VHSIC, X-ray lithography, and transient response of electron transport in GaAs using the Monte Carlo method. The technology and manufacturing of high-density magnetic-bubble memories, metallic superlattices, challenge of education for VLSI, and impact of VLSI on medical signal processing are also elaborated. This text likewise covers the impact of VLSI t

  13. VLSI electronics microstructure science

    CERN Document Server

    1981-01-01

    VLSI Electronics: Microstructure Science, Volume 3 evaluates trends for the future of very large scale integration (VLSI) electronics and the scientific base that supports its development.This book discusses the impact of VLSI on computer architectures; VLSI design and design aid requirements; and design, fabrication, and performance of CCD imagers. The approaches, potential, and progress of ultra-high-speed GaAs VLSI; computer modeling of MOSFETs; and numerical physics of micron-length and submicron-length semiconductor devices are also elaborated. This text likewise covers the optical linewi

  14. Tracking Solid Oxide Cell Microstructure Evolution by High Resolution 3D Nano-Tomography

    DEFF Research Database (Denmark)

    De Angelis, Salvatore

    . The degradation processes are mainly attributed to morphological changes occurring within the electrodes microstructure. Therefore, precise tracking of 3D microstructural evolution during operation is considered crucial to understanding the complex relationship between microstructure and performance. In this work......, X-ray ptychographic tomography is applied to SOC materials, demonstrating unprecedented spatial resolution and data quality. The eect of a complete redox cycle on the same Ni-YSZ microstructure is visualized ex-situ in 3D, showing major rearrangement of the nickel network after reduction......, the formation of cracks in the YSZ, and void formation in nickel oxide after oxidation. Capitalizing on the high resolution of ptychography, the eect of nickel coarsening on the Ni-YSZ microstructure evolution is studied ex-situ in three dimensions, while the sample is repeatedly scanned and treated at high...

  15. Understanding particulate coating microstructure development

    Science.gov (United States)

    Roberts, Christine Cardinal

    How a dispersion of particulates suspended in a solvent dries into a solid coating often is more important to the final coating quality than even its composition. Essential properties like porosity, strength, gloss, particulate order, and concentration gradients are all determined by the way the particles come together as the coating dries. Cryogenic scanning electron microscopy (cryoSEM) is one of the most effective methods to directly visualize a drying coating during film formation. Using this method, the coating is frozen, arresting particulate motion and solidifying the sample so that it be imaged in an SEM. In this thesis, the microstructure development of particulate coatings was explored with several case studies. First, the effect of drying conditions was determined on the collapse of hollow latex particles, which are inexpensive whiteners for paint. Using cryoSEM, it was found that collapse occurs during the last stages of drying and is most likely to occur at high drying temperatures, humidity, and with low binder concentration. From these results, a theoretical model was proposed for the collapse of a hollow latex particle. CryoSEM was also used to verify a theoretical model for the particulate concentration gradients that may develop in a coating during drying for various evaporation, sedimentation and particulate diffusion rates. This work created a simple drying map that will allow others to predict the character of a drying coating based on easily calculable parameters. Finally, the effect of temperature on the coalescence and cracking of latex coatings was explored. A new drying regime for latex coatings was identified, where partial coalescence of particles does not prevent cracking. Silica was shown to be an environmentally friendly additive for preventing crack formation in this regime.

  16. Phase formation, structural and microstructural characterization of novel oxynitride-perovskites synthesized by thermal ammonolysis of (Ca,Ba)MoO4 and (Ca,Ba)MoO3

    International Nuclear Information System (INIS)

    Logvinovich, D.; Aguirre, M.H.; Hejtmanek, J.; Aguiar, R.; Ebbinghaus, S.G.; Reller, A.; Weidenkaff, A.

    2008-01-01

    Reactions of AMoO 4 and AMoO 3 (A=Ca 2+ , Ba 2+ ) with ammonia were investigated at 873 K 3 and to study their crystal structure. CaMo(O,N) 3 and BaMo(O,N) 3 were prepared by thermal ammonolysis of the corresponding CaMoO 3 and BaMoO 3 precursors at T=898 and 998 K, respectively. The structural parameters of the oxynitrides were obtained from Rietveld refinements of X-ray and neutron powder diffraction data. CaMo(O,N) 3 crystallizes in the GdFeO 3 distorted perovskite structure with orthorhombic space group Pbnm and a=5.5029(1) A, b=5.5546(1) A, c=7.8248(1) A as determined by X-ray powder diffraction. Its O/N content refined from the neutron diffraction data corresponds to the composition CaMoO 1.7(1) N 1.3(1) . BaMo(O,N) 3 crystallizes in the cubic perovskite structure with space group Pm3-bar m and a=4.0657(1) A as determined by X-ray powder diffraction. Transmission electron microscopy reveals a complex microstructure for both CaMoO 3 and CaMoO 1.7(1) N 1.3(1) represented by twin domains of different orientation. - Graphical abstract: Reactions of AMoO 4 and AMoO 3 (A=Ca 2+ , Ba 2+ ) oxides with ammonia have been studied at T=873-1123 K. Orthorhombic CaMoO 1.7(1) N 1.3(1) (Pbnm) and cubic BaMo(O,N) 3 (Pm3-bar m) were prepared by thermal ammonolysis of the corresponding CaMoO 3 and BaMoO 3 precursors at T=898 and 998 K, respectively. Display Omitted

  17. Microstructured hollow fibers for ultrafiltration

    NARCIS (Netherlands)

    Culfaz, Pmar Zeynep; Culfaz, P.Z.; Rolevink, Hendrikus H.M.; van Rijn, C.J.M.; Lammertink, Rob G.H.; Wessling, Matthias

    2010-01-01

    Hollow fiber ultrafiltration membranes with a corrugated outer microstructure were prepared from a PES/PVP blend. The effect of spinning parameters such as air gap, take-up speed, polymer dope viscosity and coagulation value on the microstructure and membrane characteristics was investigated. Fibers

  18. Effect of aluminum on the microstructure and properties of two refractory high-entropy alloys

    International Nuclear Information System (INIS)

    Senkov, O.N.; Senkova, S.V.; Woodward, C.

    2014-01-01

    The microstructure, phase composition and mechanical properties of the AlMo 0.5 NbTa 0.5 TiZr and Al 0.4 Hf 0.6 NbTaTiZr high-entropy alloys are reported. The AlMo 0.5 NbTa 0.5 TiZr alloy consists of two body-centered cubic (bcc) phases with very close lattice parameters, a 1 = 326.8 pm and a 2 = 332.4 pm. One phase was enriched with Mo, Nb and Ta and another phase was enriched with Al and Zr. The phases formed nano-lamellae modulated structure inside equiaxed grains. The alloy had a density of ρ = 7.40 g cm −3 and Vickers hardness H v = 5.8 GPa. Its yield strength was 2000 MPa at 298 K and 745 MPa at 1273 K. The Al 0.4 Hf 0.6 NbTaTiZr had a single-phase bcc structure, with the lattice parameter a = 336.7 pm. This alloy had a density ρ = 9.05 g cm −3 , Vickers microhardness H v = 4.9 GPa, and its yield strength at 298 K and 1273 K was 1841 MPa and 298 MPa, respectively. The properties of these Al-containing alloys were compared with the properties of the parent CrMo 0.5 NbTa 0.5 TiZr and HfNbTaTiZr alloys and the beneficial effects from the Al additions on the microstructure and properties were outlined. A thermodynamic calculation of the solidification and equilibrium phase diagrams was conducted for these alloys and the calculated results were compared with the experimental data

  19. NIMONIC 263 microstructure and surface characterization after laser shock peening

    Directory of Open Access Journals (Sweden)

    P. Drobnjak

    2015-07-01

    Full Text Available The Laser Shock Peening (LSP is applied to the surface of Nimonic 263 alloy. The changes in microstructure and surface topography are observed and analyzed by Scanning Electron Microscopy (SEM, profilometer and microhardness tester. Various laser regimes are chosen which provoke effects of both mechanical and thermo-mechanical treatments of the sample surface. The optimal process parameters, that result in the finest microstructure, smooth and clean surface, are determined. Some wanted and unwanted phases leading to the crack formation are observed.

  20. Microstructure Of MnBi/Bi Eutectic Alloy

    Science.gov (United States)

    Wilcox, William R.; Eisa, G. F.; Baskaran, B.; Richardson, Donald C.

    1988-01-01

    Collection of three reports describes studies of directional solidification of MnBi/Bi eutectic alloy. Two of the reports, "Influence of Convection on Lamellar Spacing of Eutectics" and "Influence of Convection on Eutectic Microstructure," establish theoretical foundation for remaining document. Reports seek to quantify effect of convection on concentration field of growing lamellar eutectic. Remaining report, "Study of Eutectic Formation," begins by continuing theoretical developments. New technique under development by one of the authors helps to reveal three-dimensional microstructures of alloys.

  1. Effect of heat input on dissimilar welds of ultra high strength steel and duplex stainless steel: Microstructural and compositional analysis

    Energy Technology Data Exchange (ETDEWEB)

    Tasalloti, H., E-mail: hamed.tasalloti.kashani@student.lut.fi; Kah, P., E-mail: paul.kah@lut.fi; Martikainen, J., E-mail: jukka.martikainen@lut.fi

    2017-01-15

    The effect of heat input on the microstructure and compositional heterogeneity of welds of direct-quenched ultra high strength steel (Optim 960 QC) and duplex stainless steel (UNS S32205) was studied. The dissimilar welds were made using GMAW with a fully austenitic filler wire. In addition to grain coarsening in the heat affected zone (HAZ) of the ferritic side, it was found that an increase in heat input correlatively increased the proportional volume of bainitic to martensitic phases. Coarse ferritic grains were observed in the duplex HAZ. Higher heat input, however, had a beneficial effect on the nucleation of austenite in the HAZ. Heat input had a regulatory effect on grain growth within the austenitic weld and more favorable equiaxed austenite was obtained with higher heat input. On the ferritic side of the welds, macrosegregation in the form of a martensitic intermediate zone was observed for all the cooling rates studied. However, on the duplex side, macrosegregation in the fusion boundary was only noticed with higher cooling rates. Microstructural observations and compositional analysis suggest that higher heat input could be beneficial for the structural integrity of the weld despite higher heat input increasing the extent of adverse coarse grains in the HAZ, especially on the ferritic side. - Highlights: •The effect of heat input on dissimilar welds of UHSS and DSS was studied. •Transmutation of the microstructure was discussed in detail. •The influence of heat input on compositional heterogeneity of welds was described. •Higher heat input enhanced bainitic transformation on the ferritic side. •Macrosegregation was affected by the amount of heat input on the DSS side.

  2. Effect of LiOH, NaOH and KOH on corrosion and oxide microstructure of Zr-based alloys

    International Nuclear Information System (INIS)

    Jeong, Y.H.; Kim, H.G.; Jung, Y.H.; Ruhmann, H.

    1999-01-01

    Long-term corrosion test, SIMS analysis, and TEM microstructural study were carried out to investigate the corrosion characteristics and mechanism of Zr alloys in alkali hydroxides. The corrosion tests were performed in solutions of LiOH, NaOH, KOH, RbOH, and CsOH at 350 deg. C for 500 days. SIMS analysis was performed for the specimens prepared to have an equal oxide thickness. TEM studies on the specimens with an equal oxide thickness in various solutions in both pre- and post-transition regimes were also conducted. The corrosion rate in alkali hydroxide solutions was observed to decrease as the ionic radius of alkali cation was increased. The penetration depth of cation into the oxide decreases with increasing the ionic radius of cation. Even though the oxide thickness was equal, the different oxide morphologies were observed in specimens. Namely, in LiOH solution the oxide morphology was transformed early from columnar to equiaxed structure. However, in KOH solution the columnar structure was maintained up to post-transition regime. Based on the corrosion test, SIMS analysis, and microstructural study, the cation is considered to control the corrosion in a alkali hydroxide solution and its effect is dependent on the concentration of alkali and the oxide thickness. The slight acceleration of the corrosion rate at a low concentration is thought to be caused by cation incorporation into oxide while the significant acceleration at a high concentration is due to the transformation of oxide microstructure that would be induced by cation incorporation. KOH was shown not to affect significantly the corrosion and the hydrogen pickup of Zircaloy. Therefore, it has a potential for PWR application only from the point of view of Zircaloy corrosion. (author)

  3. Laser engineered net shaping of quasi-continuous network microstructural TiB reinforced titanium matrix bulk composites: Microstructure and wear performance

    Science.gov (United States)

    Hu, Yingbin; Ning, Fuda; Wang, Hui; Cong, Weilong; Zhao, Bo

    2018-02-01

    Titanium (Ti) and its alloys have been successfully applied to the aeronautical and biomedical industries. However, their poor tribological properties restrict their fields of applications under severe wear conditions. Facing to these challenges, this study investigated TiB reinforced Ti matrix composites (TiB-TMCs), fabricated by in-situ laser engineered net shaping (LENS) process, through analyzing parts quality, microstructure formation mechanisms, microstructure characterizations, and workpiece wear performance. At high B content areas (original B particle locations), reaction between Ti and B particles took place, generating flower-like microstructure. At low B content areas, eutectic TiB nanofibers contacted with each other with the formation of crosslinking microstructure. The crosslinking microstructural TiB aggregated and connected at the boundaries of Ti grains, forming a three-dimensional quasi-continuous network microstructure. The results show that compared with commercially pure Ti bulk parts, the TiB-TMCs exhibited superior wear performance (i.e. indentation wear resistance and friction wear resistance) due to the present of TiB reinforcement and the innovative microstructures formed inside TiB-TMCs. In addition, the qualities of the fabricated parts were improved with fewer interior defects by optimizing laser power, thus rendering better wear performance.

  4. Microstructures of poly(N-methylpyrrole) and their interaction with morphine

    Energy Technology Data Exchange (ETDEWEB)

    Teixeira-Dias, Bruno [Departament d' Enginyeria Quimica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028, Barcelona (Spain); Center for Research in Nanoengineering, Universitat Politecnica de Catalunya, Campus Sud, Edifici C' , C/Pasqual i Vila s/n, 08028, Barcelona (Spain); Aleman, Carlos, E-mail: carlos.aleman@upc.edu [Departament d' Enginyeria Quimica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028, Barcelona (Spain); Center for Research in Nanoengineering, Universitat Politecnica de Catalunya, Campus Sud, Edifici C' , C/Pasqual i Vila s/n, 08028, Barcelona (Spain); Estrany, Francesc [Center for Research in Nanoengineering, Universitat Politecnica de Catalunya, Campus Sud, Edifici C' , C/Pasqual i Vila s/n, 08028, Barcelona (Spain); Unitat de Quimica Industrial, EUETIB, Universitat Politecnica de Catalunya, Comte d' Urgell 187, 08036, Barcelona (Spain); Azambuja, Denise S. [Institute of Chemistry, Universidade Federal do Rio Grande do Sul, Av. Bento Goncalves 9500 - CEP 91501-970, Porto Alegre, RS (Brazil); Armelin, Elaine, E-mail: elaine.armelin@upc.edu [Departament d' Enginyeria Quimica, ETSEIB, Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028, Barcelona (Spain); Center for Research in Nanoengineering, Universitat Politecnica de Catalunya, Campus Sud, Edifici C' , C/Pasqual i Vila s/n, 08028, Barcelona (Spain)

    2011-06-30

    Graphical abstract: . Display Omitted Highlights: > Poly(N-methylpyrrole)/poly(styrenesulfonic acid) hollow microstructures has been prepared using gas templates. > The dimensions, abundance and texture of the microstructures have been electrochemically controlled. > Poly(N-methylpyrrole)/poly(styrenesulfonic acid) microstructures act as efficient morphine sensors. - Abstract: Microstructures of poly(N-methylpyrrole) have been generated by direct electrochemical oxidation of N-methylpyrrole with poly(styrenesulfonic acid) in aqueous solution, using a micelle formation mechanism with gas bubble templates. These microstructures present a 'doughnut'-like morphology with diameters ranging from 20 to 100 {mu}m. Other anionic surfactants, such as camphorsulfonic acid and {beta}-naphthalenesulfonic acid, have been also employed, results evidencing that the morphology of the microstructures depends on the nature of the surfactant electrolytes. The dimensions, abundance and texture of the microstructures have been modulated by varying the surfactant molecules, the electrochemical technique, and the distance between the working and counter-electrode. The generated microstructures have been characterized using electrochemical techniques, Raman and infrared spectroscopies, scanning electron microscopy and atomic force microscopy. Hollow microstructures-containing films made of poly(N-methylpyrrole)/poly(styrenesulfonic acid), which present remarkable electroactivity and electrostability, has been proved to interact with morphine molecules. Thus, systems based on this prominent material show a high ability to capture the drug molecules and to retain them for a long period of time.

  5. Semiconductors and semimetals epitaxial microstructures

    CERN Document Server

    Willardson, Robert K; Beer, Albert C; Gossard, Arthur C

    1994-01-01

    Newly developed semiconductor microstructures can now guide light and electrons resulting in important consequences for state-of-the-art electronic and photonic devices. This volume introduces a new generation of epitaxial microstructures. Special emphasis has been given to atomic control during growth and the interrelationship between the atomic arrangements and the properties of the structures.Key Features* Atomic-level control of semiconductor microstructures* Molecular beam epitaxy, metal-organic chemical vapor deposition* Quantum wells and quantum wires* Lasers, photon(IR)detectors, heterostructure transistors

  6. Experimental microstructures MOX fuels elaboration

    International Nuclear Information System (INIS)

    Gotta, M.J.; Dubois, S.; Lechelle, J.; Sornay, P.

    2000-01-01

    In order to propose a new MOX fuel, owning higher combustion rate, studies are realized at the CEA in collaboration with Cogema, EDF and Framatome. New microstructures of MOX are looked for around two approaches: the grains size and the plutonium distribution. These approaches are presented and discussed in this paper. The first one develops big grains microstructures obtained, either with anionic (sulfur), or cationic (Cr 2 O 3 ) additives. The second one concerns the CER-CER type composite microstructures. (A.L.B.)

  7. Isothermal Martensite Formation

    DEFF Research Database (Denmark)

    Villa, Matteo

    Isothermal (i.e. time dependent) martensite formation in steel was first observed in the 40ies of the XXth century and is still treated as an anomaly in the description of martensite formation which is considered as a-thermal (i.e. independent of time). Recently, the clarification of the mechanism...... of lattice strains provided fundamental information on the state of stress in the material and clarified the role of the strain energy on martensite formation. Electron backscatter diffraction revealed that the microstructure of the material and the morphology of martensite were independent on the cooling...... leading to isothermal kinetics acquired new practical relevance because of the identification of isothermal martensite formation as the most likely process responsible for enhanced performances of sub-zero Celsius treated high carbon steel products. In the present work, different iron based alloys...

  8. Modelling microstructural evolution under irradiation

    International Nuclear Information System (INIS)

    Tikare, V.

    2015-01-01

    Microstructural evolution of materials under irradiation is characterised by some unique features that are not typically present in other application environments. While much understanding has been achieved by experimental studies, the ability to model this microstructural evolution for complex materials states and environmental conditions not only enhances understanding, it also enables prediction of materials behaviour under conditions that are difficult to duplicate experimentally. Furthermore, reliable models enable designing materials for improved engineering performance for their respective applications. Thus, development and application of mesoscale microstructural model are important for advancing nuclear materials technologies. In this chapter, the application of the Potts model to nuclear materials will be reviewed and demonstrated, as an example of microstructural evolution processes. (author)

  9. Micromagnetism and the microstructure of ferromagnetic solids

    CERN Document Server

    Kronmüller, Helmut

    2003-01-01

    Here is a fundamental introduction to microstructure magnetic property relations where microstructures on atomic, nano- and micrometer scales are considered. The authors demonstrate that outstanding magnetic properties require an optimization of microstructural properties where the microstructures in crystalline materials are point defects and dislocations as well as grain and phase boundaries. In amorphous alloys the type of microstructures on atomic scales are defined and used to describe intrinsic and extrinsic properties.

  10. Microstructures (clumps) in turbulent plasmas

    International Nuclear Information System (INIS)

    Balescu, R.; Misguich, J.H.

    1977-01-01

    A general analysis of binary correlations in a turbulent plasma leads to a functional relation relating correlations to the one-particle distribution function. Such a relation allows to understand the mechanism of generation of the microstructures or clumps introduced by Dupree. The expressions introduced by this author appear as a lowest approximation of the general equation. The features and interpretation of these microstructures are briefly discussed [fr

  11. Laser-induced microstructural development and phase evolution in magnesium alloy

    International Nuclear Information System (INIS)

    Guan, Y.C.; Zhou, W.; Li, Z.L.; Zheng, H.Y.

    2014-01-01

    Highlights: • Secondary phase evolution caused by laser processing was firstly reported. • Microstructure development was controlled by heat flow thermodynamics and kinetics. • Solid-state transformation resulted in submicron and nano-scale precipitates. • Cluster-shaped particles in overlapped region were due to precipitation coarsening. • Properties of materials can be tailored selectively by laser processing. -- Abstract: Secondary phase plays an important role in determining microstructures and properties of magnesium alloys. This paper focuses on laser-induced microstructure development and secondary phase evolution in AZ91D Mg alloy studied by SEM, TEM and EDS analyses. Compared to bulk shape and lamellar structure of the secondary phase in as-received cast material, rapid-solidified microstructures with various morphologies including nano-precipitates were observed in laser melt zone. Formation mechanisms of microstructural evolution and effect of phase development on surface properties were further discussed

  12. Prebiotic organic microstructures.

    Science.gov (United States)

    Bassez, Marie-Paule; Takano, Yoshinori; Kobayashi, Kensei

    2012-08-01

    Micro- and sub-micrometer spheres, tubules and fiber-filament soft structures have been synthesized in our experiments conducted with 3 MeV proton irradiations of a mixture of simple inorganic constituents, CO, N(2) and H(2)O. We analysed the irradiation products, with scanning electron microscopy (SEM) and atomic force microscopy (AFM). These laboratory organic structures produced a wide variety of proteinaceous and non-proteinaceous amino acids after HCl hydrolysis. The enantiomer analysis for D,L-alanine confirmed that the amino acids were abiotically synthesized during the laboratory experiment. We discuss the presence of CO(2) and the production of H(2) during exothermic processes of serpentinization and consequently we discuss the production of hydrothermal CO in a ferromagnesian silicate mineral environment. We also discuss the low intensity of the Earth's magnetic field during the Paleoarchaean Era and consequently we conclude that excitation sources arising from cosmic radiation were much more abundant during this Era. We then show that our laboratory prebiotic microstructures might be synthesized during the Archaean Eon, as a product of the serpentinization process of the rocks and of their mineral contents.

  13. Continua with microstructure

    CERN Document Server

    Capriz, Gianfranco

    1989-01-01

    This book proposes a new general setting for theories of bodies with microstructure when they are described within the scheme of the con­ tinuum: besides the usual fields of classical thermomechanics (dis­ placement, stress, temperature, etc.) some new fields enter the picture (order parameters, microstress, etc.). The book can be used in a semester course for students who have already followed lectures on the classical theory of continua and is intended as an introduction to special topics: materials with voids, liquid crystals, meromorphic con­ tinua. In fact, the content is essentially that of a series of lectures given in 1986 at the Scuola Estiva di Fisica Matematica in Ravello (Italy). I would like to thank the Scientific Committee of the Gruppo di Fisica Matematica of the Italian National Council of Research (CNR) for the invitation to teach in the School. I also thank the Committee for Mathematics of CNR and the National Science Foundation: they have supported my research over many years and given ...

  14. Atomic and microstructure of CMR materials

    International Nuclear Information System (INIS)

    Van Tendeloo, G.; Lebedev, O.I.; Amelinckx, S.

    2000-01-01

    The local structure of bulk and thin films of different perovskite-based CMR materials has been studied by high-resolution electron microscopy. The structure of Ln 1-x A x MnO 3 is not only a function of temperature and A-doping, but also of the thickness of the film. Evidence is produced for a slight monoclinic distortion at room temperature in most Ln 1-x A x MnO 3 compounds. For epitaxial La 0.7 Sr 0.3 MnO 3 (LSMO) films on a LaAlO 3 (0 0 1) the evolution of stress in the film is studied as a function of film thickness and thermal treatment. Close to the interface both film and substrate are elastically strained in opposite sense such that the interface is perfectly coherent for thin films not exceeding 30-35 nm. In thicker films the stress is partially relieved after annealing by the formation of misfit dislocations with an edge character. Thin films of La 1-x Ca x MnO 3 on a SrTiO 3 substrate, exhibit a remarkable microstructure. In direct contact with the SrTiO 3 substrate a thin featureless perfectly coherent La 1-x Ca x MnO 3 layer is formed. Subsequently, on top of this first layer a second thicker layer is deposited; it has a columnar microstructure. These columns, parallel to the interface normal, are in fact prismatic anti-phase domains. Their formation is attributed to the introduction of chemical faults during the film growth process. Islands of rocksalt-type MnO structure, nucleated within the regular La-O layer of the LCMO structure, initiate the formation of the prismatic anti-phase domains. Models of the domain boundaries and of the interface film/substrate are proposed. A growth mechanism for the domain structure is suggested

  15. Microstructure and tensile properties of oxide dispersion strengthened Fe–14Cr–0.3Y{sub 2}O{sub 3} and Fe–14Cr–2W–0.3Ti–0.3Y{sub 2}O{sub 3}

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.A., E-mail: mauger@fis.uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Castro, V. de; Leguey, T.; Monge, M.A.; Muñoz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain)

    2013-11-15

    Two ODS ferritic steels with nominal compositions (wt.%): Fe–14Cr–0.3Y{sub 2}O{sub 3} and Fe–14Cr–2W–0.3Ti–0.3Y{sub 2}O{sub 3} have been produced by mechanical alloying and consolidation by hot isostatic pressing. The microstructure and tensile properties of these materials after being forged and heat-treated at 1123 K have been investigated to clarify the interrelation between composition, microstructure and mechanical properties. The second-phase precipitates in these alloys have been analyzed by high-angle annular dark-field imaging in scanning TEM mode and electron diffraction. Fe–14Cr–2W–0.3Ti–0.3Y{sub 2}O{sub 3} exhibits a duplex microstructure consisting of large recrystallized grains, as large as 1.5 μm, and unrecovered regions containing submicron equiaxed grains. In addition, three types of secondary phase particles have been found: large M{sub 23}C{sub 6} particles containing W and Cr, (Cr + Ti) rich spherical particles with diameters between 50 and 500 nm, and fine (Y + Ti) oxide particles with sizes below 30 nm. In contrast, Fe14CrY shows a uniform structure of equiaxed grains, with sizes in the range 0.5–3 μm, containing a fine dispersion of Y oxide particles (<30 nm) homogeneously distributed inside the grains, as well as large carbide and oxide particles. Tensile tests performed over the temperature range 273–973 K have revealed that the alloy containing W and Ti has lower yield and tensile strengths than Fe–14Cr–0.3Y{sub 2}O{sub 3} at temperatures up to 773 K, but the opposite appears to occur beyond this temperature.

  16. TEM investigations of microstructures of combustion aerosols

    International Nuclear Information System (INIS)

    Marquardt, A.; Hackfort, H.; Borchardt, J.; Schober, T.; Friedrich, J.

    1992-12-01

    In the incineration of organic material, apart from a series of gaseous pollutants, particulate pollutants or combustion aerosols also arise. The latter frequently consist of particles with a solid core of carbon to which a large number of inorganic and organic compounds are attached. These primarily include the polycyclic aromatic hydrocarbons (PAH) and their nitro-derivatives (NPAH), whose mutagenic or carcinogenic effect is known. The invisible particle sizes in the nanometer range, whose retention in the incineration off-gas is not state of the art, are of increasing significance for man and environment. On the one hand, they are deposited almost completely in the human lung. On the other hand, due to their fine dispersity they have along residence time in the atmosphere where they participate in chemical reactions and climatically significant processes. Important insights about the formation process of combustion aerosols are to be expected from the imaging of their microstructures in the transmission electron microscope (TEM). The present contribution describes the development and application of a representative sampling procedure for aerosols from a partial flow of flue gas from a fluidized-bed furnace. The method developed consists of electrically charging aerosol particles in situ and subsequently selectively precipitating them onto a microscope slide in an electric field. TEM studies of aerosol microstructures on the microscope slides revealed that in the combustion of petrol and heating oil under different combustion conditions in principle the same particle structures result, whereas in the incineration of used lubricating oil quite different particle structures were found. Results from the literature on aerosol microstructures in exhaust gases from petrol and diesel engines demonstrate agreement with the results of this study in the basic structure of the particles. (orig.) [de

  17. Microstructure and mechanical properties of in situ TiC and Nd2O3 particles reinforced Ti-4.5 wt.%Si alloy composites

    International Nuclear Information System (INIS)

    Zhang, Xinjiang; Li, Yibin; Song, Guangping; Sun, Yue; Peng, Qingyu; Li, Yuxin; He, Xiaodong

    2011-01-01

    Highlights: → (TiC + Nd 2 O 3 )/Ti-4.5 wt.%Si composites were in situ synthesized. → The phase components and microstructures of the composites were investigated. → In situ reinforcements improve the mechanical properties of the matrix alloy. -- Abstract: (TiC + Nd 2 O 3 )/Ti-4.5 wt.%Si composites were in situ synthesized by a non-consumable arc-melting technology. The phases in the composites were identified by X-ray diffraction. Microstructures of the composites were observed by optical microscope and scanning electron microscope. The composite contains four phases: TiC, Nd 2 O 3 , Ti 5 Si 3 and Ti. The TiC and Nd 2 O 3 particles with dendritic and near-equiaxed shapes are well distributed in Ti-4.5 wt.%Si alloy matrix, and the fine Nd 2 O 3 particles exist in the network Ti + Ti 5 Si 3 eutectic cells and Ti matrix of the composites. The hardness and compressive strength of the composites are markedly higher than that of Ti-4.5 wt.%Si alloy. When the TiC content is fixed as 10 wt.% in the composites, the hardness is enhanced as the Nd 2 O 3 content increases from 8 wt.% to 13 wt.%, but the compressive strength peaks at the Nd 2 O 3 content of 8 wt.%.

  18. Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Vertical Wire Feeding with Axisymmetric Multi-Laser Source

    Directory of Open Access Journals (Sweden)

    Jie Fu

    2017-02-01

    Full Text Available Vertical wire feeding with an axisymmetric multi-laser source (feeding the wire vertically into the molten pool has exhibited great advantages over LAM (laser additive manufacturing with paraxial wire feeding, which has an anisotropic forming problem in different scanning directions. This paper investigates the forming ability of vertical wire feeding with an axisymmetric multi-laser source, and the microstructure and mechanical properties of the fabricated components. It has been found that vertical wire feeding with an axisymmetric multi-laser source has a strong forming ability with no anisotropic forming problem when fabricating the complex parts in a three-axis machine tool. Most of the grains in the samples are equiaxed grains, and a small amount of short columnar grains exist which are parallel to each other. The microstructure of the fabricated samples exhibits a fine basket-weave structure and martensite due to the fast cooling rate which was caused by the small size of the molten pool and the additional heat dissipation from the feeding wire. The static tensile test shows that the average ultimate tensile strength is 1140 MPa in the scanning direction and 1115 MPa in the building direction, and the average elongation is about 6% in both directions.

  19. Microstructure and properties of thick nanocomposite TiN/Si{sub 3}N{sub 4} coatings on Vanadis 23 HS steel

    Energy Technology Data Exchange (ETDEWEB)

    Moskalewicz, Tomasz; Czyrska-Filemonowicz, Aleksandra [AGH Univ. of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science, Krakow (Poland); Zimowski, Slawomir [AGH Univ. of Science and Technology, Faculty of Mechanical Engineering and Robotics, Krakow (Poland); Wendler, Bogdan; Progalskiy, Ivan [Lodz Univ. of Technology (Poland). Inst. of Materials Science and Engineering

    2015-07-15

    The microstructure and selected micro-mechanical properties of a 13.4 μm thick nanocomposite TiN/Si{sub 3}N{sub 4} coating deposited onto Vanadis 23 HS steel by a new gas pulsed magnetron sputtering technique were investigated. Scanning and transmission electron microscopy were employed to investigate the detailed microstructure of the coating. It was found that the coating exhibited a fully nanocrystalline structure and was composed of two zones: the outer zone with columnar structure and the inner one with equiaxed, fine columnar structure. Both zones consisted mainly of the δ-TiN nanocrystallites with a small amount of α-Si{sub 3}N{sub 4} and β-Si{sub 3}N{sub 4}. In order to increase coating adhesion to the substrate, a graded intermediate layer consisting of three different phases (pure Cr, CrN and Cr2N) was applied. The hardness of the as-deposited TiN/Si{sub 3}N{sub 4} coating was equal to 48 GPa, whereas it was equal to 40 GPa after annealing. The coatings exhibited very good adhesion to the underlying steel substrate.

  20. Performance degradation and microstructure changes in freeze-thaw cycling for PEMFC MEAs with various initial microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang-Yeop; Kim, Hyoung-Juhn; Cho, EunAe; Lee, Kug-Seung; Lim, Tae-Hoon; Jang, Jong Hyun [Fuel Cell Center, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Hwang, In Chul [Corporate Research and Development Division, Hyundai-Kia Motors, Gyeonggi-do 446-912 (Korea, Republic of)

    2010-12-15

    When the temperature of a fuel cell vehicle is repeatedly reduced to subzero temperatures, volume changes by water/ice transformations and frost heave mechanism can cause microstructural changes in membrane-electrode assemblies (MEA), and a resultant permanent decrease in the performance of fuel cell stacks. In this study, five MEAs manufactured by different methods, were tested under repeated freeze-thaw (F-T) cycles between -20 C and 10 C, and the variations in their electrochemical and microstructural characteristics were analyzed according to the initial microstructures. When the MEAs were prepared by spraying catalyst inks on polymer membranes, no significant microstructural changes were observed. In the case of two supplied MEAs, void formations at the electrolyte/electrode interface or vertical cracks within the catalyst layers were observed after 120 F-T cycles. Void formation seems to be responsible for performance degradation as a result of ohmic loss, but the effect of cracks in the catalyst layers was not confirmed. In 120 F-T cycles, activation overpotentials and concentration overpotentials did not increase significantly for any of the MEAs, even although gradual decreases in the electrochemically active surface area of the platinum catalysts and changes in the porous structure were observed. (author)

  1. Microstructure and oxidation behaviour of aluminized coating of inconel 625

    International Nuclear Information System (INIS)

    Khalid, F.A.; Hussain, N.; Shahid, K.A.; Rehman, S.; Qureshi, A.H.; Khan, I.H.

    1999-01-01

    Microstructural and oxidation characteristics of aluminized coated Inconel 625 have been examined using scanning electron microscopy (SEM) and fine-probe spot and linescan EDS microanalysis techniques. The formation of slowly growing adherent metallic coatings is essential for protection against the severe environments. Aluminising of the superalloy samples was carried out by pack cementation process at 900 deg. C. in an argon atmosphere. The samples were subsequently oxidized in air at various temperatures to examine performance of the pack aluminized coated alloy. The microstructural changes that occurred in the aluminized layer at various exposure temperature and time were examined to study the oxidation behavior and formation of different phases in the aluminized coating deposited on Inconel 625. (author)

  2. Microstructure and tensile properties of in situ synthesized (TiB+Y2O3)/Ti composites at elevated temperature

    International Nuclear Information System (INIS)

    Geng Ke; Lu Weijie; Zhang Di

    2003-01-01

    A novel titanium matrix composites reinforced with TiB and rare earth oxides (Y 2 O 3 ) were prepared by a non-consumable arc-melting technology. Microstructures of the composites were observed by means of optical microscope (OM) and transmission electron microscope (TEM). X-ray diffraction (XRD) was used to identify the phases in the composites. There are three phases: TiB, Y 2 O 3 and titanium matrix alloy. TiB grows in needle shape, whereas Y 2 O 3 grows from near-equiaxed shape to dendritic shape with increase of yttrium content in the composite. The interfaces between reinforcements and titanium matrix are very clear. There is no interfacial reaction. Tensile properties of the composites were tested at 773, 823 and 873 K. Both the fracture surfaces and longitudinal sections of the fractured tensile specimens were comprehensively examined by scanning electron microscope (SEM). The fracture mode and fracture process at different temperatures were analyzed and explained. The results show that the tensile strength of the composites has a significant improvement at elevated temperatures. The predominant fracture mode of composites is cleavaged at 773 and 823 K. Fracture occurs by ductile failure at 873 K

  3. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding

    Energy Technology Data Exchange (ETDEWEB)

    Wang, J.F. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Sun, Q.J., E-mail: qjsun@hit.edu.cn [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Wang, H. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Liu, J.P. [Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China); China Nuclear Industry 23 Construction Co., Ltd., Beijing 101300 (China); Feng, J.C. [State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001 (China); Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2016-10-31

    Additive layer manufacturing (ALM), using gas tungsten arc welding (GTAW) as heat source, is a promising technology in producing Inconel 625 components due to significant cost savings, high deposition rate and convenience of processing. With the purpose of revealing how microstructure and mechanical properties are affected by the location within the manufactured wall component, the present study has been carried out. The manufactured Inconel 625 consists of cellular grains without secondary dendrites in the near-substrate region, columnar dendrites structure oriented upwards in the layer bands, followed by the transition from directional dendrites to equiaxed grain in the top region. With the increase in deposited height, segregation behavior of alloying elements Nb and Mo constantly strengthens with maximal evolution in the top region. The primary dendrite arm spacing has a well coherence with the content of Laves phase. The microhardness and tensile strength show obvious variation in different regions. The microhardness and tensile strength of near-substrate region are superior to that of layer bands and top region. The results are further explained in detail through the weld pool behavior and temperature field measurement.

  4. Microstructural studies on friction surfaced coatings of Ni-based alloys; Gefuegeuntersuchungen an reibgeschweissten Beschichtungen von Ni-Basislegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Akram, Javed; Puli, Ramesh; Kalvala, Prasad Rao; Misra, Mano [Utah Univ., Salt Lake City, UT (United States). Dept. of Metallurgical Engineering

    2015-07-01

    Inconel 625, Inconel 600, Inconel 800H were friction surfaced on steel and Inconel substrates. The interface between steel and Ni-based alloys showed intermixing of two alloys while the interface between two Ni-based alloys showed no such intermixing. The XRD results confirmed that this intermixed zone consisted of mechanical mix two separate metals and no intermetallics were noticed. Friction surfaced Inconel coatings were metallurgically bonded to steel and Inconel substrates with out any physical defects such as voids or cracks. Friction surfaced coatings showed equiaxed fine grained microstructures (4-18 μm) compared with their consumable rod counterparts (12 - 85 μm). Scanning electron microscope electron backscattered diffraction results showed that the coatings consisted of mainly high angle grain boundaries indicative of dynamic recrystallization mechanism. The temperatures recorded using Infra Red camera showed that the temperature attained at the interface between rod and the substrate is about 1100 C. The grain size of the consumable rod was relatively fine near the coating/substrate interface and relatively coarser away from interface indicating the change in strain and temperature the rod experienced at or away from the interface.

  5. The effect of Sc additions on the microstructure and age hardening behaviour of as cast Al–Sc alloys

    International Nuclear Information System (INIS)

    Costa, S.; Puga, H.; Barbosa, J.; Pinto, A.M.P.

    2012-01-01

    Highlights: ► The Sc effect on the microstructure and ageing behaviour of Al–Sc alloys is studied. ► Cast into copper mould allows the elimination of solution heat treatment. ► Directly aged as cast alloys exhibits higher hardness and precipitation kinetics. ► Sc addition and optimised ageing result in an increase in Al–Sc mechanical properties. -- Abstract: The grain refinement effect and the ageing behaviour of Al–0.5 wt.% Sc, Al–0.7 wt.% Sc, and Al–1 wt.% Sc alloys are studied on the basis of optic microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) observations and hardness measurements. In Al–Sc alloys the higher grain refinement is observed for Sc contents greater than 0.5 wt.% accompanied by a notorious morphology modification, from coarse columnar grains to a fine perfect equiaxed structure. The as cast structures are characterised by a rich supersaturated solid solution in Sc, that promotes a great age hardening response at 250 °C and 300 °C. The age hardening curves also demonstrate a low overageing kinetics for all the alloys. Although the higher Sc content in solid solution for the alloys with 0.7 and 1 wt.% Sc, the age hardening response of all the Al–Sc alloys remains similar. The direct age hardening response of the as cast Al–0.5 wt.% Sc is shown to be greater than the solutionised and age hardened alloy.

  6. Effect of the addition of Sm2O3 on the microstructure of laser cladding alloy coating layers

    Science.gov (United States)

    Zhang, Shi Hong; Li, Ming Xi; Cho, Tong Yul; Yoon, Jae Hong; Fang, Wei; Joo, Yun Kon; Kang, Jin Ho; Lee, Chan Gyu

    2008-06-01

    The effects on the microstructures and phases of coating layers by the addition of micron-sized (m) and nano-sized (n) (m&n) Sm2O3 powders were investigated. The coating materials, which were prepared by means of 2.0 kW CO2 laser cladding, consist of a powder mixture of m Ni-based alloy (NBA) powders comprising 1.5 wt.% m Sm2O3 and 3.0% n Sm2O3 powders. The results indicate that γ-Ni, Cr23C6 and Ni3B are the primary phases of the NBA coatings. The Fe7Sm and Ni3Si phases are highlighted by the addition of m&n Sm2O3 powders. From the substrate, planar crystal layers are first grown in all NBA and m&n Sm2O3/NBA coatings. The dendrite growth then occurs as a result of the addition of the m Sm2O3 powder, and the equiaxed dendrite growth occurs as a result of the addition of the n Sm2O3. With the addition of a rare earth oxide such as Sm2O3 powder, the width of the planar crystal becomes smaller than that of the NBA coating.

  7. Microstructure, texture evolution, mechanical properties and corrosion behavior of ECAP processed ZK60 magnesium alloy for biodegradable applications.

    Science.gov (United States)

    Mostaed, Ehsan; Hashempour, Mazdak; Fabrizi, Alberto; Dellasega, David; Bestetti, Massimiliano; Bonollo, Franco; Vedani, Maurizio

    2014-09-01

    Ultra-fine grained ZK60 Mg alloy was obtained by multi-pass equal-channel angular pressing at different temperatures of 250°C, 200°C and 150°C. Microstructural observations showed a significant grain refinement after ECAP, leading to an equiaxed and ultrafine grain (UFG) structure with average size of 600nm. The original extrusion fiber texture with planes oriented parallel to extrusion direction was gradually undermined during ECAP process and eventually it was substituted by a newly stronger texture component with considerably higher intensity, coinciding with ECAP shear plane. A combination of texture modification and grain refinement in UFG samples led to a marked reduction in mechanical asymmetric behavior compared to the as-received alloy, as well as adequate mechanical properties with about 100% improvement in elongation to failure while keeping relatively high tensile strength. Open circuit potential, potentiodynamic and weight loss measurements in a phosphate buffer solution electrolyte revealed an improved corrosion resistance of UFG alloy compared to the extruded one, stemming from a shift of corrosion regime from localized pitting in the as-received sample to a more uniform corrosion mode with reduced localized attack in ECAP processed alloy. Compression tests on immersed samples showed that the rate of loss of mechanical integrity in the UFG sample was lower than that in the as-received sample. Copyright © 2014 Elsevier Ltd. All rights reserved.

  8. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process

    Directory of Open Access Journals (Sweden)

    Xuewei Fang

    2018-05-01

    Full Text Available In this research, four different welding arc modes including conventional cold metal transfer (CMT, CMT-Pulse (CMT-P, CMT-Advanced (CMT-ADV, and CMT pulse advanced (CMT-PADV were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al2Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode.

  9. Effect of location on microstructure and mechanical properties of additive layer manufactured Inconel 625 using gas tungsten arc welding

    International Nuclear Information System (INIS)

    Wang, J.F.; Sun, Q.J.; Wang, H.; Liu, J.P.; Feng, J.C.

    2016-01-01

    Additive layer manufacturing (ALM), using gas tungsten arc welding (GTAW) as heat source, is a promising technology in producing Inconel 625 components due to significant cost savings, high deposition rate and convenience of processing. With the purpose of revealing how microstructure and mechanical properties are affected by the location within the manufactured wall component, the present study has been carried out. The manufactured Inconel 625 consists of cellular grains without secondary dendrites in the near-substrate region, columnar dendrites structure oriented upwards in the layer bands, followed by the transition from directional dendrites to equiaxed grain in the top region. With the increase in deposited height, segregation behavior of alloying elements Nb and Mo constantly strengthens with maximal evolution in the top region. The primary dendrite arm spacing has a well coherence with the content of Laves phase. The microhardness and tensile strength show obvious variation in different regions. The microhardness and tensile strength of near-substrate region are superior to that of layer bands and top region. The results are further explained in detail through the weld pool behavior and temperature field measurement.

  10. Microstructure and Texture in Surface Deformation Layer of Al-Zn-Mg-Cu Alloy Processed by Milling

    Directory of Open Access Journals (Sweden)

    CHEN Yanxia

    2017-12-01

    Full Text Available The microstructural and crystallographic features of the surface deformation layer in Al-Zn-Mg-Cu alloy induced by milling were investigated by means of transmission electron microscopy (TEM and precession electron diffraction (PED assisted nanoscale orientation mapping. The result shows that the surface deformation layer is composed by the top surface of equiaxed nanograins/ultrafine grains and the subsurface of lamellar nanograins/ultrafine grains surrounded by coarse grain boundary precipitates (GBPs. The recrystallized nanograins/ultrafine grains in the deformation layer show direct evidence that dynamic recrystallization plays an important role in grain refining process. The GBPs and grain interior precipitates (GIPs show a great difference in size and density with the matrix due to the thermally and mechanically induced precipitate redistribution. The crystallographic texture of the surface deformation layer is proved to be a mixture of approximate copper{112}, rotated cube{001} and F {111}. The severe shear deformation of the surface induced by milling is responsible for the texture evolution.

  11. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process.

    Science.gov (United States)

    Fang, Xuewei; Zhang, Lijuan; Li, Hui; Li, Chaolong; Huang, Ke; Lu, Bingheng

    2018-05-16

    In this research, four different welding arc modes including conventional cold metal transfer (CMT), CMT-Pulse (CMT-P), CMT-Advanced (CMT-ADV), and CMT pulse advanced (CMT-PADV) were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al₂Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode.

  12. Microstructure Evolution and Mechanical Behavior of 2219 Aluminum Alloys Additively Fabricated by the Cold Metal Transfer Process

    Science.gov (United States)

    Fang, Xuewei; Li, Hui; Li, Chaolong; Lu, Bingheng

    2018-01-01

    In this research, four different welding arc modes including conventional cold metal transfer (CMT), CMT-Pulse (CMT-P), CMT-Advanced (CMT-ADV), and CMT pulse advanced (CMT-PADV) were used to deposit 2219-Al wire. The effects of different arc modes on porosity, pore size distribution, microstructure evolution, and mechanical properties were thoroughly investigated. The statistical analysis of the porosity and its size distribution indicated that the CMT-PADV process gave the smallest pore area percentage and pore aspect ratio, and had almost no larger pores. The results from optical microscopy, scanning electron microscopy, and fractographic morphology proved that uniform and fine equiaxed grains, evenly distributed Al2Cu second phase particles were formed during the CMT-PADV process. Furthermore, the X-ray diffraction test ascertained that the CMT-PADV sample had the smallest lattice parameter and the highest solute Cu content. Besides, the tensile strength could reach 283 MPa, the data scattering was the smallest, and the strength scattering of the sample in the horizontal direction was the shortest. In addition, the strength properties were nearly isotropic, with only 5 MPa difference in the vertical and horizontal directions. The above mentioned results indicated that the mechanical properties of 2219 aluminum alloy was improved using the CMT-PADV arc mode. PMID:29772708

  13. The Effect of Welding Process on the Microstructure of HY-130 Steel Weldments

    Science.gov (United States)

    1988-12-01

    rates. Cooling is continuous, therefore continuous cooling transformation ( CCT ) diagrams may be used to predict the microstructure of the particular...weld metal composition. A schematic CCT diagram for low-carbon steel [Ref. 12] is included at Figure 3. This summarizes the weld metal microstructure...the driving force for the reaction. From the CCT diagram it is seen that increasing the cooling rate would increase the formation of acic- ular

  14. Microstructural evolution at multiple scales during plastic deformation

    DEFF Research Database (Denmark)

    Winther, Grethe

    During plastic deformation metals develop microstructures which may be analysed on several scales, e.g. bulk textures, the scale of individual grains, intragranular phenomena in the form of orientation spreads as well as dislocation patterning by formation of dislocation boundaries in metals of m......, which is backed up by experimental data [McCabe et al. 2004; Wei et al., 2011; Hong, Huang, & Winther, 2013]. The current state of understanding as well as the major challenges are discusse....

  15. Microstructural evolution and control in laser material processing

    International Nuclear Information System (INIS)

    Kaul, R.; Nath, A.K.

    2005-01-01

    Laser processing, because of its characteristic features, often gives rise to unique microstructure and properties not obtained with other conventional processes. We present various diverse laser processing case studies involving control of microstructure through judicious selection of processing parameters carried out with indigenously developed high power CO 2 lasers. The first study describes microstructural control during end plug laser welding of PFBR fuel pin, involving crack pone alloy D9 tube and type 316 M stainless steel (SS) plug, through preferential displacement of focused laser beam. Crater and associated cracks were eliminated by suitable laser power ramping. Another case study describes how low heat input characteristics of laser cladding process has been exploited for suppressing dilution in 'Colomony 6' deposits on austenitic SS. The results are in sharp contrast to extensive dilution noticed in Colmony 6 hard faced deposits made by GTAW. A novel laser surface melting (LSM) treatment for type 316 (N) SS weld metal has been developed to generate a sensitization-resistant microstructure which leads to enhanced resistance against intergranular corrosion (IGC). IGC resistance of laser treated surface has been found to be critically dependent on laser processing parameters. Experimental observations have been analyzed with thermal simulation. We have also studied the effect of laser beam spatial intensity profile on the microstructure in LSM. We have developed laser-assisted graded hard facing of austenitic SS substrate with Stellite 6 which, in contrast to direct deposition either by laser or GTAW, produced smooth transition in chemical composition and hardness used to control grain coarsening and martensite formation in type 430 SS weldment. Laser rapid manufacturing (LRM) is emerging as a new rapid and cost effective process for low volume fabrication, esp. of expensive materials. The talk will also present microstructural characteristics of laser

  16. Prediction of Microstructure in HAZ of Welds

    Science.gov (United States)

    Khurana, S. P.; Yancey, R.; Jung, G.

    2004-06-01

    A modeling technique for predicting microstructure in the heat-affected zone (HAZ) of the hypoeutectoid steels is presented. This technique aims at predicting the phase fractions of ferrite, pearlite, bainite and martensite present in the HAZ after the cool down of a weld. The austenite formation kinetics and austenite decomposition kinetics are calculated using the transient temperature profile. The thermal profile in the weld and the HAZ is calculated by finite-element analysis (FEA). Two kinds of austenite decomposition models are included. The final phase fractions are predicted with the help of a continuous cooling transformation (CCT) diagram of the material. In the calculation of phase fractions either the experimental CCT diagram or the mathematically calculated CCT diagram can be used.

  17. Prediction of microstructure in HAZ of welds

    International Nuclear Information System (INIS)

    Khurana, S.P.; Yancey, R.; Jung, G.

    2004-01-01

    A modeling technique for predicting microstructure in the heat-affected zone (HAZ) of the hypoeutectoid steels is presented. This technique aims at predicting the phase fractions of ferrite, pearlite, bainite and martensite present in the HAZ after the cool down of a weld. The austenite formation kinetics and austenite decomposition kinetics are calculated using the transient temperature profile. The thermal profile in the weld and the HAZ is calculated by finite-element analysis (FEA). Two kinds of austenite decomposition models are included. The final phase fractions are predicted with the help of a continuous cooling transformation (CCT) diagram of the material. In the calculation of phase fractions either the experimental CCT diagram or the mathematically calculated CCT diagram can be used

  18. Relating microstructures to SCC in Inconel 718

    International Nuclear Information System (INIS)

    Sheth, N.K.; Sanchez, J.M.; Hendrix, B.C.; Ide, H.; Miglin, M.T.

    1993-01-01

    Inconel 718, a nickel-iron-base superalloy, is used for stressed applications in the nuclear and oil industries. A major concern facing the continued and expanding use of Inconel 718 in these applications has been their susceptibility to Inter-Granular Stress Corrosion Cracking (IGSCC). Efforts to reduce stress corrosion cracking (SCC) have been aimed at reducing the susceptibility in this alloy to the formation of the deleterious delta (Ni 3 Nb) phase. Microstructural evaluation of SCC test specimens of different thermo-mechanical histories shows that inhomogeneities of all types, including carbides, nitrides, and different morphologies of δ phase, worsen the SCC resistance of IN718. Here the authors study five samples of IN718 with measured hardness and SCC growth rates. A preliminary ranking of the factors mentioned above on SCC resistance finds that precipitation of a fine δ phase, due to over-aging, has the most profound effect on SCC susceptibility of IN718

  19. Report on results concerning development of supermetal technology, R and D of offshore oil production supporting system, and development of technology for aluminum-based high-anticorrosive microstructured metallic material (FY2000); Super metal no gijutsu kaihatsu seika hokokusho (2000 nendo). Kaitei sekiyu seisan shien system kenkyu kaihatsu (Aluminium kei kotaishokusei bisai kozo seigyo kinzoku zairyo gijutsu kaihatsu)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With the purpose of developing high strength and high-anticorrosive aluminum-based material through microstructure control, R and D was conducted, with fiscal 2000 results compiled. In the research of grain refinement mechanism, molten metal rolled stock was experimentally produced in which Mg content was varied 0-2.5 mass % with Al-2.5 mass % Mn as its base. As a result, a microstructure with an average grain size of about 3 {mu}m was obtained by processing the alloy through homogenization at 550 degrees C, cold rolling by 91% and the final treatment at 350 degrees C without Mg addition. Addition of Mg increased square grain boundaries in the microstructure, raising proof stress to about 180 MPa in Al-2.5%Mn-2.5%Mg alloy. In the research of development of the machining process, a rapid heating process was performed on a typical aluminum alloy, with the effect examined, by an alloy system or a plate thickness, on the electric power used and on the temperature reached. A rapidly heated aluminum alloy plate turned to have a microstructure with equi-axed grains of a uniform size, compared with a salt bath processed material heated at the same temperature. (NEDO)

  20. Microstructure of Matrix in UHTC Composites

    Science.gov (United States)

    Johnson, Sylvia; Stackpoole, Margaret; Gusman, Michael I.; Chavez-Garia Jose; Doxtad, Evan

    2011-01-01

    Approaches to controlling the microstructure of Ultra High Temperature Ceramics (UHTCs) are described.. One matrix material has been infiltrated into carbon weaves to make composite materials. The microstructure of these composites is described.

  1. Microstructure study of AUC and UO2

    International Nuclear Information System (INIS)

    Pan Ying; Gao Dihua; Lu Huaichang

    1992-01-01

    The microstructures of AUC, UO 2 powder and pellets were investigated with metallo-scope, SEM, TEM, XRD, and image analyzer. The influence of the reduction conditions of AUC on the microstructures of UO 2 powder and pellet were studied

  2. Study on microstructure and mechanical properties of Al–Mg–Mn–Er alloy joints welded by TIG and laser beam

    International Nuclear Information System (INIS)

    Yang, Dongxia; Li, Xiaoyan; He, Dingyong; Huang, Hui; Zhang, Liang

    2012-01-01

    Highlights: ► The microstructural characterization of the TIG and laser welded Al–Mg–Mn–Er alloy is studied. ► Transition zone and HAZ are found to disappear near the fusion boundaries in LBW joint. ► Primary Al 3 Er in LBW weld provides more nucleation sites and lead to the grain refinement. ► The evaporation of alloying element Mg in TIG and LBW joints is investigated. ► Reasons for high strength of LBW joint are fine-grain strengthening and solution strengthening. -- Abstract: Al-4.7Mg-0.7Mn-0.3Er alloy plates were welded by laser beam welding (LBW) and tungsten inert gas (TIG). Mechanical properties and microstructures of both welded joints were analyzed. The results showed that the tensile strength of LBW joint was 315 MPa, which was approximately 10% higher than that of TIG welded joint. This was attributed to the fine grains, dispersed primary Al 3 Er phase and low Mg evaporation in LBW weld. Equiaxed grains with average size of 30 μm were obtained in the fusion zone, which were much smaller than that of 90 μm in the fusion zone of TIG joint, due to the low heat input during LBW process. Moreover, finer primary Al 3 Er particles were uniformly distributed in the LBW joints, which resulted in a substantial increase of nucleation rate in LBW welds. In addition, it was also found that Mg concentrations in the fusion zones, in both TIG and LBW joints, were lower than that of the base one tested by EPMA. The burning loss rates of Mg in TIG and LBW joints were 36% and 22%, respectively.

  3. Microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Chaoyong [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing 401123 (China); Zhang, Lei; Pan, Hucheng; Song, Kai; Tang, Aitao [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China)

    2017-01-01

    In this study, as-extruded Mg-Sr alloys were studied for orthopedic application, and the microstructure, mechanical properties, bio-corrosion properties and cytotoxicity of as-extruded Mg-Sr alloys were investigated by optical microscopy, scanning electron microscopy with an energy dispersive X-ray spectroscopy, X-ray diffraction, tensile and compressive tests, immersion test, electrochemical test and cytotoxicity test. The results showed that as-extruded Mg-Sr alloys were composed of α-Mg and Mg{sub 17}Sr{sub 2} phases, and the content of Mg{sub 17}Sr{sub 2} phases increased with increasing Sr content. As-extruded Mg-Sr alloy with 0.5 wt.% Sr was equiaxed grains, while the one with a higher Sr content was long elongated grains and the grain size of the long elongated grains decreased with increasing Sr content. Tensile and compressive tests showed an increase of both tensile and compressive strength and a decrease of elongation with increasing Sr content. Immersion and electrochemical tests showed that as-extruded Mg-0.5Sr alloy exhibited the best anti-corrosion property, and the anti-corrosion property of as-extruded Mg-Sr alloys deteriorated with increasing Sr content, which was greatly associated with galvanic couple effect. The cytotoxicity test revealed that as-extruded Mg-0.5Sr alloy did not induce toxicity to cells. These results indicated that as-extruded Mg-0.5Sr alloy with suitable mechanical properties, corrosion resistance and good cytocompatibility was potential as a biodegradable implant for orthopedic application. - Highlights: • Biodegradable as-extruded Mg-Sr alloys were fabricated. • Microstructure of alloys changed with increasing Sr content. • Mechanical properties of alloys could be controlled by adjusting the Sr content. • Corrosion properties of alloys decreased with increasing Sr content. • As-extruded Mg-0.5Sr alloy was potential for orthopedic application.

  4. Continuous cooling transformations and microstructures in a low-carbon, high-strength low-alloy plate steel

    Science.gov (United States)

    Thompson, S. W.; Vin, D. J., Col; Krauss, G.

    1990-06-01

    A continuous-cooling-transformation (CCT) diagram was determined for a high-strength low-alloy plate steel containing (in weight percent) 0.06 C, 1.45 Mn, 1.25 Cu, 0.97 Ni, 0.72 Cr, and 0.42 Mo. Dilatometric measurements were supplemented by microhardness testing, light microscopy, and transmission electron microscopy. The CCT diagram showed significant suppression of polygonal ferrite formation and a prominent transformation region, normally attributed to bainite formation, at temperatures intermediate to those of polygonal ferrite and martensite formation. In the intermediate region, ferrite formation in groups of similarly oriented crystals about 1 μm in size and containing a high density of dislocations dominated the transformation of austenite during continuous cooling. The ferrite grains assumed two morphologies, elongated or acicular and equiaxed or granular, leading to the terms “acicular ferrite” and “granular ferrite,” respectively, to describe these structures. Austenite regions, some transformed to martensite, were enriched in carbon and retained at interfaces between ferrite grains. Coarse interfacial ledges and the nonacicular morphology of the granular ferrite grains provided evidence for a phase transformation mechanism involving reconstructive diffusion of substitutional atoms. At slow cooling rates, polygonal ferrite and Widmanstätten ferrite formed. These latter structures contained low dislocation densities and e-copper precipitates formed by an interphase transformation mechanism.

  5. microstructure change in 12 % Cr steel during creep

    International Nuclear Information System (INIS)

    Winatapura, D. S.; Panjaitan, E.; Arslan, A.; Sulistioso, G.S.

    1998-01-01

    The microstructure change in steel containing of 12% Cr or DIN X20CrMoV 12 1 during creep has been studied by means of optical microscopy and Transmission Electron Microscope (TEM). The creep testing at 650 o C was conducted under constant load of 650 Mpa. The heat treatment of the specimen before creep testing was austenization, followed by tempering for 2 hours. The obtained microstructure was tempered martensitic. This microstructure consisted of the martensite laths, and distributed randomly in the matrix. During tempering, chromium carbide particles of Cr 7 C 6 less than 0,2 μmin-size were precipitated on or and in the subgrain and lath martensite grain boundary. During creep testing those particles transformed and precipitated as chrome carbide precipitates of Cr 23 C 6 . At the secondary creep stage, the void formation occurred, and then it developed into the creep cracks. At tertiary creep stage for 3554 hours, the specimen was failure. The creep cracks were informs of transgranular and intergranular modes which propagated almost perpendicular to the stress axis. From this observation, it is suggested that tempering caused the ductility of martensitic microstructure, which increased the creep resistant or Cr 12% steel

  6. Microstructural processes in irradiated materials

    Science.gov (United States)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15-19, 2015.

  7. Modeling of emulsion copolymer microstructure

    NARCIS (Netherlands)

    van Doremaele, G.H.J.; Herk, van A.M.; German, A.L.

    1992-01-01

    A model is developed to describe stages II and III of batch emulsion copolymn., and its predictive capabilities are investigated by application to the system styrene-Me acrylate. The main reaction site is the monomer-swollen polymer particle. Copolymn. rate and copolymer microstructure (molar

  8. Nonlinear microstructured polymer optical fibres

    DEFF Research Database (Denmark)

    Frosz, Michael Henoch

    is potentially the case for microstructured polymer optical fibres (mPOFs). Another advantage is that polymer materials have a higher biocompatibility than silica, meaning that it is easier to bond certain types of biosensor materials to a polymer surface than to silica. As with silica PCFs, it is difficult...

  9. Does rim microstructure formation degrade the fuel rod performance?

    International Nuclear Information System (INIS)

    Baron, D.; Spino, J.

    2002-01-01

    High burnup extension of LWR fuel is progressing to reduce the total process flow and eventually the costs of the nuclear fuel cycle. A particular fuel restructuring at high burnups, commonly observed at the periphery of LWR fuel pellets (rim structure), but also in FBR fuels to some extent and in the Plutonium rich clusters of the MOX Fuels, was considered a priori as a limitation for burnup extension. Since more than ten years this rim effect have been deeply investigated. Its causes and consequences are however not yet totally elucidated. The three steps actually identified of this phenomenon are first a progressive disappearing of the intra-granular Xenon, the outset of numerous 0.5 to 1 m pores and finally a grain subdivision around the pores. Penalty of the porosity increase on the thermal conductivity is obvious. One expect the fission gases to remain trapped in the rim porosity up to a 75 MWd/kgUO 2 local burnup. Above this threshold, 15 to 20 % of the fission gases seem to be quickly released. Microindentation tests conducted at ITU have shown the rim structure to resist fracture extension under punching. It is still open whether this implies certain ductility and viscosity of the material, or if it corresponds to stress relaxation by microcracking. Whatever the case be, it is suggested that the rim material would be able to decrease the interaction stresses and to equalise the cladding strains during a power ramp. Moreover, in the RIA tests, it was concluded so far that the grain de-cohesion caused by gas expansion at the grain boundaries was responsible for the cladding strain and failure. However, not the rim zone was affected by grain de-cohesion but the region adjacent to it. Therefore, in front of the question whether the rim structure degrades the fuel rod behaviour, we continue to argue on its benefit for fuel burnup extension. (author)

  10. Laser Enhanced System for Ultra-Fine Microstructure Formation

    National Research Council Canada - National Science Library

    Chen, Ray T

    2002-01-01

    .... High-speed polymer-based EO modulator arrays and polymer-based optical true-time delay modules have been built through the existing programs involving UT Austin (Chen), USC (Steier), UCLA (Fetterman) and Univ. of Washington (Dalton...

  11. Heat treatment of Ti6Al4V produced by Selective Laser Melting: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Vrancken, Bey; Thijs, Lore; Kruth, Jean-Pierre; Van Humbeeck, Jan

    2012-01-01

    Highlights: ► Responses of SLM-produced and wrought Ti6Al4V to heat treatment are compared. ► Temperature is found to be the controlling parameter for treatments in the α + β range. ► Ductility could be improved by a factor of 85%, from 7.27% to 13.59%. ► An optimal heat treatment for SLM produced Ti6Al4V is proposed. - Abstract: The present work shows that optimization of mechanical properties via heat treatment of parts produced by Selective Laser Melting (SLM) is profoundly different compared to conventionally processed Ti6Al4V. In order to obtain optimal mechanical properties, specific treatments are necessary due to the specific microstructure resulting from the SLM process. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, the effect of several heat treatments on the microstructure and mechanical properties of Ti6Al4V processed by SLM is studied. A comparison is made with the effect of these treatments on hot forged and subsequently mill annealed Ti6Al4V with an original equiaxed microstructure. For SLM produced parts, the original martensite α′ phase is converted to a lamellar mixture of α and β for heat treating temperatures below the β-transus (995 °C), but features of the original microstructure are maintained. Treated above the β-transus, extensive grain growth occurs and large β grains are formed which transform to lamellar α + β upon cooling. Post treating at 850 °C for 2 h, followed by furnace cooling increased the ductility of SLM parts to 12.84 ± 1.36%, compared to 7.36 ± 1.32% for as-built parts.

  12. Effect of long time service exposure on microstructure and mechanical properties of gas turbine vanes made of IN939 alloy

    International Nuclear Information System (INIS)

    Jahangiri, M.R.; Abedini, M.

    2014-01-01

    Highlights: • Microstructure of service-exposed turbine vanes made of IN939 was investigated. • Mechanical properties of service-exposed alloy were also investigated. • Formation of M 23 C 6 films on GBs and degeneration of MCs are microstructural changes. • Despite its thermodynamic favorability, σ phase is not observed in microstructure. • Microstructural changes lead to a loss in tensile ductility and creep life. - Abstract: In the present study, the effects of long-term service exposure have been investigated on microstructure and mechanical properties of gas turbine vanes made of IN939 superalloy. The major microstructural changes for the investigated service-exposed vanes include the formation of continuous grain boundary carbides and the transformation (degeneration) of MC carbides located at the grain boundaries. The brittle σ phase, which is predicted to be stable on the basis of thermodynamic calculations, is not observed in the microstructure of service-exposed vanes. The microstructural changes during service lead to a loss in room temperature ductility as well as in creep properties of the alloy

  13. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    International Nuclear Information System (INIS)

    Liu, Hai-Tao; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-01-01

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  14. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-15

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  15. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-02-21

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  16. On the Process-Related Rivet Microstructural Evolution, Material Flow and Mechanical Properties of Ti-6Al-4V/GFRP Friction-Riveted Joints

    Directory of Open Access Journals (Sweden)

    Natascha Z. Borba

    2017-02-01

    Full Text Available In the current work, process-related thermo-mechanical changes in the rivet microstructure, joint local and global mechanical properties, and their correlation with the rivet plastic deformation regime were investigated for Ti-6Al-4V (rivet and glass-fiber-reinforced polyester (GF-P friction-riveted joints of a single polymeric base plate. Joints displaying similar quasi-static mechanical performance to conventional bolted joints were selected for detailed characterization. The mechanical performance was assessed on lap shear specimens, whereby the friction-riveted joints were connected with AA2198 gussets. Two levels of energy input were used, resulting in process temperatures varying from 460 ± 130 °C to 758 ± 56 °C and fast cooling rates (178 ± 15 °C/s, 59 ± 15 °C/s. A complex final microstructure was identified in the rivet. Whereas equiaxial α-grains with β-phase precipitated in their grain boundaries were identified in the rivet heat-affected zone, refined α′ martensite, Widmanstätten structures and β-fleck domains were present in the plastically deformed rivet volume. The transition from equiaxed to acicular structures resulted in an increase of up to 24% in microhardness in comparison to the base material. A study on the rivet material flow through microtexture of the α-Ti phase and β-fleck orientation revealed a strong effect of shear stress and forging which induced simple shear deformation. By combining advanced microstructural analysis techniques with local mechanical testing and temperature measurement, the nature of the complex rivet plastic deformational regime could be determined.

  17. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  18. On the Process-Related Rivet Microstructural Evolution, Material Flow and Mechanical Properties of Ti-6Al-4V/GFRP Friction-Riveted Joints

    Science.gov (United States)

    Borba, Natascha Z.; Afonso, Conrado R. M.; Blaga, Lucian; dos Santos, Jorge F.; Canto, Leonardo B.; Amancio-Filho, Sergio T.

    2017-01-01

    In the current work, process-related thermo-mechanical changes in the rivet microstructure, joint local and global mechanical properties, and their correlation with the rivet plastic deformation regime were investigated for Ti-6Al-4V (rivet) and glass-fiber-reinforced polyester (GF-P) friction-riveted joints of a single polymeric base plate. Joints displaying similar quasi-static mechanical performance to conventional bolted joints were selected for detailed characterization. The mechanical performance was assessed on lap shear specimens, whereby the friction-riveted joints were connected with AA2198 gussets. Two levels of energy input were used, resulting in process temperatures varying from 460 ± 130 °C to 758 ± 56 °C and fast cooling rates (178 ± 15 °C/s, 59 ± 15 °C/s). A complex final microstructure was identified in the rivet. Whereas equiaxial α-grains with β-phase precipitated in their grain boundaries were identified in the rivet heat-affected zone, refined α′ martensite, Widmanstätten structures and β-fleck domains were present in the plastically deformed rivet volume. The transition from equiaxed to acicular structures resulted in an increase of up to 24% in microhardness in comparison to the base material. A study on the rivet material flow through microtexture of the α-Ti phase and β-fleck orientation revealed a strong effect of shear stress and forging which induced simple shear deformation. By combining advanced microstructural analysis techniques with local mechanical testing and temperature measurement, the nature of the complex rivet plastic deformational regime could be determined. PMID:28772545

  19. Microstructured metal molds fabricated via investment casting

    International Nuclear Information System (INIS)

    Cannon, Andrew H; King, William P

    2010-01-01

    This paper describes an investment casting process to produce aluminum molds having integrated microstructures. Unlike conventional micromolding tools, the aluminum mold was large and had complex curved surfaces. The aluminum was cast from curved microstructured ceramic molds which were themselves cast from curved microstructured rubber. The aluminum microstructures had an aspect ratio of 1:1 and sizes ranging from 25 to 50 µm. Many structures were successfully cast into the aluminum with excellent replication fidelity, including circular, square and triangular holes. We demonstrate molding of large, curved surfaces having surface microstructures using the aluminum mold.

  20. The influence of thermomechanical processing on microstructural evolution of Ti600 titanium alloy

    International Nuclear Information System (INIS)

    Han Yuanfei; Zeng Weidong; Qi Yunlian; Zhao Yongqing

    2011-01-01

    Highlights: → Temperature and strain rate have great influence on the microstructure features. → The formation of sub-grain and dislocation wall is the typically microstructure features observed in the β single-phase. → The elongated lamellar α platelets kinked increasingly and break up under the α + β processing conditions. → The softening mechanisms of the Ti600 alloy hot compressed at 1000-1100 deg. C are mainly dynamic recovery. - Abstract: The influences of thermomechanical processing on microstructural evolution of Ti600 alloy were studied in the temperature range of 800-1100 deg. C, and at the strain rate of 0.001-10 s -1 . During the isothermal compression experiment, the flow stress-strain curves are examined in the β single-phase and in the α + β two-phase regions. The results show that the thermomechanical processing parameters have significant influences on the microstructure of Ti600 alloy, especially on the grain size, morphologies of α phase. Moreover, the microstructural evolution was analyzed by optical microstructure (OM) and transmission electron microscopy (TEM). It was found that typical of dynamic recovery and dynamic recrystallization phenomenon occurring in the thermomechanical processing. These results will optimize the microstructural control for hot working of Ti600 alloy and deepen the understanding of the flow softening mechanism of near-α titanium alloy.

  1. Combinatorial Strategies for Synthesis and Characterization of Alloy Microstructures over Large Compositional Ranges.

    Science.gov (United States)

    Li, Yanglin; Jensen, Katharine E; Liu, Yanhui; Liu, Jingbei; Gong, Pan; Scanley, B Ellen; Broadbridge, Christine C; Schroers, Jan

    2016-10-10

    The exploration of new alloys with desirable properties has been a long-standing challenge in materials science because of the complex relationship between composition and microstructure. In this Research Article, we demonstrate a combinatorial strategy for the exploration of composition dependence of microstructure. This strategy is comprised of alloy library synthesis followed by high-throughput microstructure characterization. As an example, we synthesized a ternary Au-Cu-Si composition library containing over 1000 individual alloys using combinatorial sputtering. We subsequently melted and resolidified the entire library at controlled cooling rates. We used scanning optical microscopy and X-ray diffraction mapping to explore trends in phase formation and microstructural length scale with composition across the library. The integration of combinatorial synthesis with parallelizable analysis methods provides a efficient method for examining vast compositional ranges. The availability of microstructures from this vast composition space not only facilitates design of new alloys by controlling effects of composition on phase selection, phase sequence, length scale, and overall morphology, but also will be instrumental in understanding the complex process of microstructure formation in alloys.

  2. Deformation-Induced Microstructural Banding in TRIP Steels

    Science.gov (United States)

    Celotto, S.; Ghadbeigi, H.; Pinna, C.; Shollock, B. A.; Efthymiadis, P.

    2018-05-01

    Microstructure inhomogeneities can strongly influence the mechanical properties of advanced high-strength steels in a detrimental manner. This study of a transformation-induced plasticity (TRIP) steel investigates the effect of pre-existing contiguous grain boundary networks (CGBNs) of hard second-phases and shows how these develop into bands during tensile testing using in situ observations in conjunction with digital image correlation (DIC). The bands form by the lateral contraction of the soft ferrite matrix, which rotates and displaces the CGBNs of second-phases and the individual features within them to become aligned with the loading direction. The more extensive pre-existing CGBNs that were before the deformation already aligned with the loading direction are the most critical microstructural feature for damage initiation and propagation. They induce micro-void formation between the hard second-phases along them, which coalesce and develop into long macroscopic fissures. The hard phases, retained austenite and martensite, were not differentiated as it was found that the individual phases do not play a role in the formation of these bands. It is suggested that minimizing the presence of CGBNs of hard second-phases in the initial microstructure will increase the formability.

  3. Study of surface plasma coating of 4340 steel with different microstructure for high temperature use

    International Nuclear Information System (INIS)

    Carrer, Isabela Reis; Abdalla, Antonio Jorge; Barboza, Miguel Justino Ribeiro; Suzuki, Paulo Atsushi

    2010-01-01

    This paper has as main objective the formation of different microstructures by the specific heat treatments and applies the plasma thermochemical treatments to increase surface hardness. These two types of treatments will be evaluated in creep mechanical properties in steel 4340 for aeronautic uses. It will be evaluated, at first, the influence of heat treatments that changes the material microstructure. It was prepared specimen with three kinds of different microstructures (ferritic- perlitic, bainitic and martensitic), have been formed by the different heat treatments. After that, part of specimen will be submitted to plasma coating to evaluate the influence of this kind of surface treatment on creep properties. To better understand the microstructure and the relations between his properties, it was realized microscopic analyses, hardness tests and X-ray diffraction. (author)

  4. Phase transformations and resulting microstructures in Ti - 47 Al -2 Cr alloy

    International Nuclear Information System (INIS)

    Ghasemi-Armaki, H.; Heshmati-Manesh, S.; Jafarian, H. R.; Nili-Ahmadabadi, M.

    2008-01-01

    During the last three decades, intermetallic alloys have focused attention because of their high strength to weight ratio and good creep resistance. Titanium aluminide alloys based on γ-Ti Al are potential candidates to replace Ni-based super alloys currently used in jet engine components at high temperatures because of their low density, high melting temperature, good elevated-temperature strength and modulus retention, high resistance to oxidation and hydrogen absorption, and excellent creep properties. One of the major concerns in these alloys is their poor ductility at room and intermediate temperatures which has been improved slightly by microstructure modifications through heat treatment. Thus, modification of microstructure during cooling and CCT diagram in these alloys is of vital importance. In this study, Ti - 47 Al - 2 Cr intermetallic alloy has been prepared by remelting 4 times with a vacuum arc remelting furnace. Homogenizing treatment was done at 1125 d eg C for 72 h in a sealed vacuum quartz tube. All heat treatments on the samples were carried out in a vacuum heat treatment furnace under a pressure of 10 -1 bar. The atmosphere inside the furnace was changed to that of high purity argon for each heat treatment as an added precaution against oxidation. In this paper, phase transformations in a γ-Ti Al based intermetallic alloy containing chromium were investigated. Heat treatments on samples of this alloy at temperatures above Tα and subsequent cooling with various cooling rates resulted in variety of microstructures. The schematic CCT diagram for this alloy was drawn from microstructural studies using microscopy routs and X-ray diffraction. Then, cyclic heat treatment with grain refining purpose was conducted on a sample of this alloy having massive gamma microstructure. During cyclic heat treatment, gradual dissociation of the gamma phase resulted in the formation of a Widmanstaetten type structure. Trend of microstructure evolution and

  5. Microstructure and nanomechanical properties of Fe+ implanted silicon

    International Nuclear Information System (INIS)

    Nunes, B.; Magalhães, S.; Franco, N.; Alves, E.; Colaço, R.

    2013-01-01

    Silicon wafers were implanted with iron ions at different fluences (from 5 × 10 15 up to 2 × 10 17 cm −2 ), followed by annealing treatments at temperatures from 550 °C to 1000 °C, aiming at evaluating the nanomechanical response of the samples and its relation with the microstructural features and characteristics of the modified layer. After implantation, a homogeneous amorphous layer with a thickness between 200 nm and 270 nm is formed, without damaging the surface smoothness neither introducing surface defects. After annealing, recrystallization and formation of nanometric precipitates of iron silicides is observed, with the corresponding changes in the hardness and stiffness of the modified layer. These results indicate that ion implantation of silicon followed by annealing at proper temperatures, can be an alternative route to be deeper explored in what concerns the precise control of the microstructure and, thus, the improvement of nanomechanical properties of silicon.

  6. Microstructure of amorphous and crystalline zirconium alloys rapiddly solidified

    International Nuclear Information System (INIS)

    Monteiro, W.A.; Bezerra, G.H

    1986-01-01

    In this work we report microstructural studies of rapidly solification of Zr-30% at Cu alloy. This composition was chosen because it is the Zr rich limit of glass formation range. The ribbons were prepared by melt spinning system (cooling rate is estimated in 10 6 K/s) and the average thickness of the microscopy were prepared by double jet electropolishing to investigate the microstructure of the ribbon. It was observed amorphos and crystalline regions. In the crystalline regions occured a radial growth morphology with stress contrats. The beginning of solidification is a polimorphous reaction and the shape of the micrograins is similar to spherulitic form. The average diameter of the grains are 0,5 μm or less. (Author) [pt

  7. Origin of the visible emission of black silicon microstructures

    International Nuclear Information System (INIS)

    Fabbri, Filippo; Lin, Yu-Ting; Bertoni, Giovanni; Rossi, Francesca; Salviati, Giancarlo; Smith, Matthew J.; Gradečak, Silvija; Mazur, Eric

    2015-01-01

    Silicon, the mainstay semiconductor in microelectronics, is considered unsuitable for optoelectronic applications due to its indirect electronic band gap that limits its efficiency as light emitter. Here, we univocally determine at the nanoscale the origin of visible emission in microstructured black silicon by cathodoluminescence spectroscopy and imaging. We demonstrate the formation of amorphous silicon oxide microstructures with a white emission. The white emission is composed by four features peaking at 1.98 eV, 2.24 eV, 2.77 eV, and 3.05 eV. The origin of such emissions is related to SiO x intrinsic point defects and to the sulfur doping due to the laser processing. Similar results go in the direction of developing optoelectronic devices suitable for silicon-based circuitry

  8. Dependence of triboelectric charging behavior on material microstructure

    Science.gov (United States)

    Wang, Andrew E.; Gil, Phwey S.; Holonga, Moses; Yavuz, Zelal; Baytekin, H. Tarik; Sankaran, R. Mohan; Lacks, Daniel J.

    2017-08-01

    We demonstrate that differences in the microstructure of chemically identical materials can lead to distinct triboelectric charging behavior. Contact charging experiments are carried out between strained and unstrained polytetrafluoroethylene samples. Whereas charge transfer is random between samples of identical strain, when one of the samples is strained, systematic charge transfer occurs. No significant changes in the molecular-level structure of the polymer are observed by XRD and micro-Raman spectroscopy after deformation. However, the strained surfaces are found to exhibit void and craze formation spanning the nano- to micrometer length scales by molecular dynamics simulations, SEM, UV-vis spectroscopy, and naked-eye observations. This suggests that material microstructure (voids and crazes) can govern the triboelectric charging behavior of materials.

  9. Microstructure and mechanical properties in TIG welding of CLAM steel

    International Nuclear Information System (INIS)

    Zhu Qiang; Lei Yucheng; Chen Xizhang; Ren Wenjie; Ju Xin; Ye Yimin

    2011-01-01

    Tungsten insert gas (TIG) welding on China low activation martensitic (CLAM) steel under identical conditions was performed. Microhardness test, tensile test, Charpy impact test and microstructure measurements were carried out on TIG welded joints after post weld heat-treatment. Hardening at WM and softening in HAZ is detected in the TIG weld joint. Microhardness in WM decreased when the temperature of PWHT increased. The ultimate tensile stress of weld metal is higher than that of HAZ and BM. Absorbed energy increased with PWHT temperature rising, until PWHT was done at 760 deg. C/30 min, the specimen ductile fractured in local area. The microstructure of the weld metal for every specimen was found to be tempered martensite with a little of delta ferrite. M 23 C 6 particles are the predominant type of carbides. Oxide precipitate phases appeared in WM, which are the primary crack initiation sites and it is critically important minimize their formation.

  10. Microstructural evolution and creep of Fe-Al-Ta alloys

    Energy Technology Data Exchange (ETDEWEB)

    Prokopcakova, Petra; Svec, Martin [Technical University of Liberec (Czech Republic). Dept. of Material Science; Palm, Martin [Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Structure and Nano-/Micromechanics of Materials

    2016-05-15

    The microstructural evolution in Fe-Al-Ta alloys containing 23 - 31 at.% Al and 1.5 - 2.2 at.% Ta has been studied in the temperature range 650 - 750 C by annealing for 1, 10, 100 and 1 000 h. The experiments confirm that in this temperature range the precipitation of the stable hexagonal C14 Laves phase is preceded by formation of coherent, metastable L2{sub 1} Heusler phase precipitates within the Fe-Al matrix. However, precipitates of C14 are observed after much shorter annealing times than previously assumed. Creep strength increases substantially with increasing Al content of the alloys because the solid solubility for Ta in the Fe-Al matrix increases with increasing Al content and solid-solution hardening contributes substantially to the observed high creep strength. It may therefore be that the microstructural changes during creep have no noticeable effect on creep strength.

  11. Microstructural evolution and creep of Fe-Al-Ta alloys

    International Nuclear Information System (INIS)

    Prokopcakova, Petra; Svec, Martin; Palm, Martin

    2016-01-01

    The microstructural evolution in Fe-Al-Ta alloys containing 23 - 31 at.% Al and 1.5 - 2.2 at.% Ta has been studied in the temperature range 650 - 750 C by annealing for 1, 10, 100 and 1 000 h. The experiments confirm that in this temperature range the precipitation of the stable hexagonal C14 Laves phase is preceded by formation of coherent, metastable L2 1 Heusler phase precipitates within the Fe-Al matrix. However, precipitates of C14 are observed after much shorter annealing times than previously assumed. Creep strength increases substantially with increasing Al content of the alloys because the solid solubility for Ta in the Fe-Al matrix increases with increasing Al content and solid-solution hardening contributes substantially to the observed high creep strength. It may therefore be that the microstructural changes during creep have no noticeable effect on creep strength.

  12. Microstructural aspects of the oxidation of zirconium alloys

    International Nuclear Information System (INIS)

    Proff, Ch.

    2011-01-01

    This thesis is focused on the microstructural characterisation of precipitates in the oxide of binary zirconium alloys (1 wt.% Fe, Cr or Ni or 0.6 wt.% Nb) under different oxidation conditions at 415 C. The samples were oxidised in autoclave in air and steam and in an environmental scanning electron microscope in water vapour. The microstructural evolution of the precipitates during oxidation was characterised using electron microscopy. The findings from the analysis are the following: -Two types of oxidation behaviour are observed for precipitates. -Pilling Bedworth ratio of precipitates is higher than that of the zirconium matrix. -Formation of pure iron oxide crystals on the surface for iron bearing precipitates close to or at the surface. From these observations it is concluded that the precipitate oxidation behaviour can be correlated to precipitate composition and oxidation tendency of the elements in the precipitates. Iron exhibits clearly different behaviour. (author)

  13. Microstructure, mechanical behavior and low temperature superplasticity of ECAP processed ZM21 Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mostaed, Ehsan, E-mail: ehsan.mostaed@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy); Fabrizi, Alberto [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Dellasega, David [Department of Energy, Politecnico di Milano, Milan (Italy); Bonollo, Franco [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Vedani, Maurizio [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy)

    2015-07-25

    Highlights: • We studied the effects of texture and grain size on ZM21 alloy mechanical behavior. • Yielding asymmetry was alleviated by either texture weakening or grain refining. • At room temperature and 150 °C fracture elongation was strongly texture dependent. • Superplasticity at 200 °C was influenced by grain size, appearing only in UFG alloy. - Abstract: In this study, ultra-fine grained ZM21 Mg alloy was obtained through two-stage equal channel angular pressing process (ECAP) at temperatures of 200 and 150 °C. For each stage four passes were used. Plastic behavior, mechanical asymmetry and low temperature superplasticity of ultra-fine grained ZM21 alloy were investigated as a function of processing condition with particular attention to microstructural and texture evolution. Microstructural observations showed that after the first stage of ECAP an equiaxed ultra-fine grain (UFG) structure with average size of 700 nm was obtained. Additional stage did not cause any further grain refinement. However, Electron Backscattered Diffraction analysis showed that the original extrusion fiber texture evolved into a new one featuring a favorable alignment of the basal planes along ECAP shear planes. Such a preferential alignment provided a considerably higher Schmid factor value of 0.32, resulting in a remarkable loss in tensile yield stress, from 212 to 110 MPa and an improvement of the tensile fracture elongation, from 24% to 40%. Tensile and compression tests at room temperature revealed that yielding asymmetry could be alleviated by either weakening of basal plane fiber texture or by grain refinement. Tensile tests at 150 °C showed that texture supplies a significant contribution to plastic flow and elongation, making dislocation slip the dominant mechanism for deformation, while grain boundary sliding was not actively operated at this temperature. However, at 200 °C the effect of texture on fracture elongation of UFG alloys was subtle and the impact

  14. Microstructural processes in irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    This is an editorial article (preface) for the publication of symposium papers in the Journal of Nuclear materials: These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15–19, 2015.

  15. Money: A Market Microstructure Approach

    OpenAIRE

    Krueger, Malte

    2008-01-01

    The current discussion about the future of the financial system draws heavily on a set of theories known as the ‘New Monetary Economics’. The New Monetary Economics predicts that deregulation and financial innovation will lead to a moneyless world. This paper uses a market microstructure approach to show that a common medium of exchange that serves as unit of account will remain a necessary instrument to reduce transaction costs. This finding is supported by empirical evidence from foreign...

  16. Microstructural characterization of EXCEL alloy

    International Nuclear Information System (INIS)

    Oroza Z E, Celiz; Saumell M, Lani; Versaci, R A; Bozzano, P B

    2012-01-01

    The microstructure of Excel alloy was studied by optical and scanning electron microscopy. X-ray diffraction was used to analyze the present phases. Characteristic peaks of α-Zr (HCP), β-Zr (BCC) and δhydride (FCC) were identified. The high relatives intensities of certain peaks suggest that samples are textured. Basal poles were dominant in radial-longitudinal planes and prismatic poles have the highest concentration in radial-tangential planes (author)

  17. Microstructure fibers for gas detection

    Czech Academy of Sciences Publication Activity Database

    Matějec, Vlastimil; Mrázek, Jan; Hayer, Miloš; Peterka, Pavel; Kaňka, Jiří; Honzátko, Pavel; Berková, Daniela

    2006-01-01

    Roč. 26, 2/3 (2006), s. 317-321 ISSN 0928-4931. [MADICA 2004. Tunis, 29.11.2004-01.12.2004] R&D Projects: GA ČR(CZ) GA102/02/0779 Institutional research plan: CEZ:AV0Z2067918 Keywords : photonic crystals * crystal microstructure * optical fibres * fibre optic sensors * gas Subject RIV: JB - Sensors, Measurment, Regulation Impact factor: 1.325, year: 2006

  18. Innovative microstructures in nuclear fuels

    International Nuclear Information System (INIS)

    Kutty, T.R.G.; Kumar, Arun; Kamath, H.S.

    2009-01-01

    For cleaner and safe nuclear power, new processes are required to design better nuclear fuels and make more efficient reactors to generate nuclear power. Therefore, one must understand how the microstructure changes during reactor operation. Accordingly, the materials scientists and engineers can then design and fabricate fuels with higher reliability and performance. Microstructure and its evolution are big unknowns in nuclear fuel. The basic requirements for the high performance of a fuel are: a) Soft pellets - To reduce Pellet clad mechanical interaction (PCMI) b) Large grain size - To reduce fission gas release (FGR). The strength of the pellet at room temperature is related to grain size by the Hall-Petch relation. Accordingly, the lower grain sized pellets will have high strength. But at high temperature (above equicohesive temperature) the grain boundaries becomes weaker than grain matrix. Since the small grain sized pellets have more grain boundary areas, these pellet become softer than pellet that have large grain sizes. Also as grain size decreases, creep rate of the fuel increases. Therefore, pellets with small grain size have higher creep rate and better plasticity. Therefore, these pellets will be useful to reduce the PCMI. On the other hand, pellet with large grain size is beneficial to reduce the fission gas release. In developing thermal reactor fuels for high burn-up, this factor should be taken into consideration. The question being asked is whether the microstructure can be tailored for irradiation hardening, fracture resistance, fission-gas release. This paper deals with the role played by microstructure for better irradiation performance. (author)

  19. Thin film diamond microstructure applications

    Science.gov (United States)

    Roppel, T.; Ellis, C.; Ramesham, R.; Jaworske, D.; Baginski, M. E.; Lee, S. Y.

    1991-01-01

    Selective deposition and abrasion, as well as etching in atomic oxygen or reduced-pressure air, have been used to prepare patterned polycrystalline diamond films which, on further processing by anisotropic Si etching, yield the microstructures of such devices as flow sensors and accelerometers. Both types of sensor have been experimentally tested in the respective functions of hot-wire anemometer and both single- and double-hinged accelerometer.

  20. Microstructured reactor for electroorganic synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Bouzek, Karel, E-mail: bouzekk@vscht.c [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Jiricny, Vladimir [Institute of Chemical Process Fundamentals, v.v.i., Academy of Sciences of the Czech Republic, Rozvojova 2, 165 02 Prague 6 (Czech Republic); Kodym, Roman [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Kristal, Jiri [Institute of Chemical Process Fundamentals, v.v.i., Academy of Sciences of the Czech Republic, Rozvojova 2, 165 02 Prague 6 (Czech Republic); Bystron, Tomas [Department of Inorganic Technology, Institute of Chemical Technology Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)

    2010-11-30

    In the present work a brief overview of microstructured devices, the advantages and disadvantages as well as the principles of a multiscale design approach are presented. The advantages mainly comprise uniform current density distribution, local control of the process parameters, high single-pass conversion of the reactant and reduced concentration of the supporting electrolyte needed to perform the reaction. The main challenge with this type of cell is gas evolution, a typical reaction taking place at the counter-electrode. The phenomena discussed are documented using the example of anodic methoxylation of 4-methylanisole. An analysis was made of the two-phase flow hydrodynamics inside the microstructured cell. The range of operational conditions suitable for the desired reaction was identified. The results were used together with the information on the electrode reaction kinetics in the form of the Butler-Volmer-type equation for the design of a suitable bipolar microstructured cell. A bipolar cell optimized to perform the desired reaction is reported. The results are compared with the published data. An analysis was performed that proved that the performance of the existing technology is more demanding in terms of energy consumption for the separation of the final product from the reaction mixture. The process intensification was evaluated on the basis of the available data.

  1. Effect of the temperature, strain rate and microstructure on flow and fracture characteristics of Ti-45Al-2Nb-2Mn+0.8vol.% TiB2 XD alloy

    Science.gov (United States)

    Erice, B.; Pérez-Martín, M. J.; Cendón, D. A.; Gálvez, F.

    2012-05-01

    A series of quasi-static and dynamic tensile tests at varying temperatures were carried out to determine the mechanical behaviour of Ti-45Al-2Nb-2Mn+0.8vol.% TiB2 XD as-HIPed alloy. The temperature for the tests ranged from room temperature to 850 ∘C. The effect of the temperature on the ultimate tensile strength, as expected, was almost negligible within the selected temperature range. Nevertheless, the plastic flow suffered some softening because of the temperature. This alloy presents a relatively low ductility; thus, a low tensile strain to failure. The dynamic tests were performed in a Split Hopkinson Tension Bar, showing an increase of the ultimate tensile strength due to the strain rate hardening effect. Johnson-Cook constitutive relation was used to model the plastic flow. A post-testing microstructural of the specimens revealed an inhomogeneous structure, consisting of lamellar α2 + γ structure and γ phase equiaxed grains in the centre, and a fully lamellar structure on the rest. The assessment of the duplex-fully lamellar area ratio showed a clear relationship between the microstructure and the fracture behaviour.

  2. Microstructural evaluation and magnetic Ni-Zn ferrite sintered by microwave energy

    International Nuclear Information System (INIS)

    Diniz, Veronica Cristhina S.; Vieira, Debora A.; Costa, Ana Cristina F.M.; Kiminami, R.H.G.A.; Cornejo, Daniel Reinaldo

    2011-01-01

    The present Ni-Zn ferrite magnetic properties sensitive to microstructure and obtain a ferrite with a uniform microstructure is the biggest challenge in the advancement of new technologies. This study proposes to evaluate the microstructure and magnetic properties of Ni-Zn ferrite sintered by microwave energy. The samples were previously synthesized by combustion reaction using urea and glycine, with 1200 deg C/2h sintered at a heating rate of 5 deg C/min, and characterized by density, XRD, SEM and magnetic measurements. The results show that the sample synthesized with glycine showed the formation of ferrite phase and traces of secondary phase hematite, grains with undefined format, and a high porosity and inter intragranular. The sample synthesized with urea gave only the ferrite phase, with hexagonal grains, and low intergranular porosity. The sample synthesized with urea showed better magnetic characteristics when compared with the samples synthesized with glycine. (author)

  3. Study on the nanostructure formation mechanism of hypereutectic Al–17.5Si alloy induced by high current pulsed electron beam

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Bo, E-mail: gaob@smm.neu.edu.cn [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Hu, Liang [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Li, Shi-wei [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Hao, Yi [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zhang, Yu-dong [Laboratoire d’Etude des Textures et Applications aux Matériaux (LETAM, UMR-CNRS 7078), Université Paul Verlaine de Metz, Ile du Saulcy, Metz 57012 (France); Tu, Gan-feng [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Grosdidier, Thierry [Laboratoire d’Etude des Textures et Applications aux Matériaux (LETAM, UMR-CNRS 7078), Université Paul Verlaine de Metz, Ile du Saulcy, Metz 57012 (France)

    2015-08-15

    This work investigates the nanostructure forming mechanism of hypereutectic Al–17.5Si alloy associated with the high current pulsed electron beam (HCPEB) treatment with increasing number of pulses by electron backscatter diffraction (EBSD) and SEM. The surface layers were melted and resolidified rapidly. The treated surfaces show different structural characteristics in different compositions and distribution zones. The top melted-layer zone can be divided into three zones: Si-rich, Ai-rich, and intermediate zone. The Al-rich zone has a nano-cellular microstructure with a diameter of ∼100 nm. The microstructure in the Si-rich zone consists of fine, dispersive, and spherical nano-sized Si crystals surrounded by α(Al) cells. Some superfine eutectic structures form in the boundary of the two zones. With the increase of number of pulses, the proportion of Si-rich zone to the whole top surface increases, and more cellular substructures are transformed to fine equiaxed grain. In other words, with increasing number of pulses, more Si elements diffuse to the Al-rich zone and provide heterogeneous nucleation sites, and Al grains are refined dramatically. Moreover, the relationship between the substrate Si phase and crystalline phase is determined by EBSD; that is, (1 1 1){sub Al}//(0 0 1){sub Si} with a value of disregistry δ at approximately 5%. The HCPEB technique is a versatile technique for refining the surface microstructure of hypereutectic Al–Si alloys.

  4. Fabrication of metallic microstructures by micromolding nanoparticles

    Science.gov (United States)

    Morales, Alfredo M.; Winter, Michael R.; Domeier, Linda A.; Allan, Shawn M.; Skala, Dawn M.

    2002-01-01

    A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.

  5. Relationships between acoustic emissions and microstructures

    International Nuclear Information System (INIS)

    Rao, G.V.; Gopal, R.

    1979-01-01

    Results of a systematic study of 'microstructure-deformation-acoustic emission' relationships on two widely used pressure retaining component materials, namely A533-B nuclear pressure vessel steel and a 7075 aluminum alloy, are presented. The study consists of conducting acoustic monitored tensile tests on a variety of quenched and aged microstructures in the two alloy systems and extensive microstructural characterization of test specimens by light optic and electron microscopy techniques. The results suggest a consistent relationship between acoustic emissions and microdeformation mechanisms. The role of specific microstructural constituents in generating acoustic emissions in the two alloys is discussed. (author)

  6. Microstructure characterization of ceramic nuclear fuel

    International Nuclear Information System (INIS)

    Boehmert, J.; Gaessner, W.

    1984-08-01

    A system of characterizing methods is described based on quantitative ceramographic methods. This system is applicable in quality assurance of UO 2 nuclear fuel in small-scale production and for determining microstructural parameters in scientific investigations. The system is based essentially on the measuring of microstructural parameters by the methods of linear analysis by the VEB Carl Zeiss Jena EPIQUANT mechanical optical microstructural analyzer. It is completed by measuring the pore size using automatic the television analyzer QTM. Before the quantitative microstructural characterization, in each case the morphology of the structure is estimated qualitatively. (author)

  7. Microstructure and high temperature oxidation resistance of Ti-Ni gradient coating on TA2 titanium alloy fabricated by laser cladding

    Science.gov (United States)

    Liu, Fencheng; Mao, Yuqing; Lin, Xin; Zhou, Baosheng; Qian, Tao

    2016-09-01

    To improve the high temperature oxidation resistance of TA2 titanium alloy, a gradient Ni-Ti coating was laser cladded on the surface of the TA2 titanium alloy substrate, and the microstructure and oxidation behavior of the laser cladded coating were investigated experimentally. The gradient coating with a thickness of about 420-490 μm contains two different layers, e.g. a bright layer with coarse equiaxed grain and a dark layer with fine and columnar dendrites, and a transition layer with a thickness of about 10 μm exists between the substrate and the cladded coating. NiTi, NiTi2 and Ni3Ti intermetallic compounds are the main constructive phases of the laser cladded coating. The appearance of these phases enhances the microhardness, and the dense structure of the coating improves its oxidation resistance. The solidification procedure of the gradient coating is analyzed and different kinds of solidification processes occur due to the heat dissipation during the laser cladding process.

  8. Influence of cold rolling and ageing treatment on microstructure and mechanical properties of Ti-30Nb-5Ta-6Zr alloy.

    Science.gov (United States)

    Wang, Yu; Zhao, Juan; Dai, Shijuan; Chen, Feng; Yu, Xinquan; Zhang, Youfa

    2013-11-01

    In this study, the relationship between deformation mechanism and rolling reductions was investigated, and the effects of deformation reductions on the microstructure and mechanical properties of the alloys both cold rolled and aged were revealed. It was found that the equiaxed β grains of the Ti-30Nb-5Ta-6Zr alloy have elongated gradually with increasing the deformation reduction. The deformation mechanism of dislocation slipping, deformed twins and SIM α″ phase appeared in the alloy deformed by 23% and 66%. The type of twins of the alloy deformed by 23% and 66% are {112}〈111〉 and {332}〈113〉 respectively. When the reduction was up to 85%, dislocation slipping was the main mode of deformation accompanying with SIM α″ phase occurred. With increasing deformation reduction, the average size of lenticular precipitation α phase decreased gradually. The strength of cold rolled and aged samples increased with increasing deformation reduction, while elastic modulus decreased. Due to the precipitation α phase, the elastic modulus of aged samples was higher than cold rolled. © 2013 Elsevier Ltd. All rights reserved.

  9. Microstructure evolution and mechanical properties of a Ti-35Nb-3Zr-2Ta biomedical alloy processed by equal channel angular pressing (ECAP).

    Science.gov (United States)

    Lin, Zhengjie; Wang, Liqiang; Xue, Xiaobing; Lu, Weijie; Qin, Jining; Zhang, Di

    2013-12-01

    In this paper, an equal channel angular pressing method is employed to refine grains and enhance mechanical properties of a new β Ti-35Nb-3Zr-2Ta biomedical alloy. After the 4th pass, the ultrafine equiaxed grains of approximately 300 nm and 600 nm are obtained at pressing temperatures of 500 and 600°C respectively. The SEM images of billets pressed at 500°C reveal the evolution of shear bands and finally at the 4th pass intersectant networks of shear bands, involving initial band propagation and new band broadening, are formed with the purpose of accommodating large plastic strain. Furthermore, a unique herringbone microstructure of twinned martensitic variants is observed in TEM images. The results of microhardness measurements and uniaxial tensile tests show a significant improvement in microhardness and tensile strength from 534 MPa to 765 MPa, while keeping a good level of ductility (~16%) and low elastic modulus (~59 GPa). The maximum superelastic strain of 1.4% and maximum recovered strain of 2.7% are obtained in the billets pressed at 500°C via the 4th pass, which exhibits an excellent superelastic behavior. Meanwhile, the effects of different accumulative deformations and pressing temperatures on superelasticity of the ECAP-processed alloys are investigated. © 2013. Published by Elsevier B.V. All rights reserved.

  10. Effect of Mo and nano-Nd{sub 2}O{sub 3} on the microstructure and wear resistance of laser cladding Ni-based alloy coatings

    Energy Technology Data Exchange (ETDEWEB)

    Ding, Lin; Hu, Shengsun; Shen, Junqi [Tianjin University, Tianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin (China); Quan, Xiumin [Lu' an Vocation Technology College, School of Automobile and Mechanical and Electrical Engineering, Lu' an (China)

    2016-04-15

    Three kinds of coatings were successfully prepared on Q235 steel by laser cladding technique through adulterating with Mo and nano-Nd{sub 2}O{sub 3} into Ni-based alloys. The effect of Mo and nano-Nd{sub 2}O{sub 3} on the microstructure and properties of Ni-based coatings was investigated systematically by means of optical microscopy, X-ray diffraction, scanning electron microscopy, energy-dispersive spectroscopy, and microhardness testing and wear testing. The results indicated a certain amount of fine grains and polygonal equiaxed grains synthesized after adding Mo and nano-Nd{sub 2}O{sub 3}. Both the microhardness and wear resistance of Ni-based coatings improved greatly with a moderate additional amount of Mo and nano-Nd{sub 2}O{sub 3}. The largest improvement in microhardness was 31.9 and 14.7 %, and the largest reduction in loss was 45.0 and 30.7 %, respectively, for 5.0 wt% Mo powders and 1.0 wt% nano-Nd{sub 2}O{sub 3}. The effect of Mo on microhardness and wear resistance of laser cladding Ni-based alloy coatings is greater than the effect of nano-Nd{sub 2}O{sub 3}. (orig.)

  11. Microstructure and High Temperature Plastic Deformation Behavior of Al-12Si Based Alloy Fabricated by an Electromagnetic Casting and Stirring Process

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Kyung-Soo; Roh, Heung-Ryeol; Kim, Mok-Soon [Inha University, Incheon (Korea, Republic of); Kim, Jong-Ho; Park, Joon-Pyo [Research Institute of Industrial Science and Technology, Pohang (Korea, Republic of)

    2017-06-15

    An as-received EMC/S (electromagnetic casting and stirring)-processed Al-12Si based alloy billet was homogenized to examine its microstructure and high temperature plastic deformation behavior, using compressive tests over the temperature range from 623 to 743 K and a strain rate range from 1.0×10{sup -3} to 1.0×10{sup 0}s{sup -1}. The results were compared with samples processed by the direct chill casting (DC) method. The fraction of equiaxed structure for the as-received EMC/S billet(41%) was much higher than that of the as-received DC billet(6 %). All true stress – true strain curves acquired from the compressive tests exhibited a peak stress at the initial stage of plastic deformation. Flow stress showed a steady state region after the appearance of peak stress with increasing strain. The peak stress decreased with increasing temperature at a given strain rate and a decreasing strain rate at a given temperature. A constitutive equation was made for each alloy, which could be used to predict the peak stress. A recrystallized grain structure was observed in all the deformed specimens, indicating that dynamic recrystallization is the predominant mechanism during high temperature plastic deformation of both the homogenized EMC/S and DC-processed Al-12Si based alloys.

  12. Double-sided laser beam welded T-joints for aluminum-lithium alloy aircraft fuselage panels: Effects of filler elements on microstructure and mechanical properties

    Science.gov (United States)

    Han, Bing; Tao, Wang; Chen, Yanbin; Li, Hao

    2017-08-01

    In the current work, T-joints consisting of 2.0 mm thick 2060-T8/2099-T83 aluminum-lithium alloys for aircraft fuselage panels have been fabricated by double-sided fiber laser beam welding with different filler wires. A new type wire CW3 (Al-6.2Cu-5.4Si) was studied and compared with conventional wire AA4047 (Al-12Si) mainly on microstructure and mechanical properties. It was found that the main combined function of Al-6.2%Cu-5.4%Si in CW3 resulted in considerable improvements especially on intergranular strength, hot cracking susceptibility and hoop tensile properties. Typical non-dendritic equiaxed zone (EQZ) was observed along welds' fusion boundary. Hot cracks and fractures during the load were always located within the EQZ, however, this typical zone could be restrained by CW3, effectively. Furthermore, changing of the main intergranular precipitated phase within the EQZ from T phase by AA4047 to T2 phase by CW3 also resulted in developments on microscopic intergranular reinforcement and macroscopic hoop tensile properties. In addition, bridging caused by richer substructure dendrites within CW3 weld's columnar zone resulted in much lower hot cracking susceptibility of the whole weld than AA4047.

  13. Effects of Complex Modification by Sr-Sb on the Microstructures and Mechanical Properties of Al-18 wt % Mg₂Si-4.5Cu Alloys.

    Science.gov (United States)

    Sun, Youhong; Ma, Shaoming; Wang, Huiyuan; Chen, Lei; Gao, Ke; Ma, Yinlong; Liu, Baochang

    2016-03-04

    This research was carried out to investigate the influence of Sr-Sb on the microstructures and mechanical properties of Al-18 wt % Mg₂Si-4.5Cu alloys. After the addition of 0.2 wt % Sr-Sb, the morphologies of primary Mg₂Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg₂Si decreased from ~50 to ~20 μm. The shape of eutectic Mg₂Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr-Sb.

  14. Effects of Complex Modification by Sr–Sb on the Microstructures and Mechanical Properties of Al–18 wt % Mg2Si–4.5Cu Alloys

    Science.gov (United States)

    Sun, Youhong; Ma, Shaoming; Wang, Huiyuan; Chen, Lei; Gao, Ke; Ma, Yinlong; Liu, Baochang

    2016-01-01

    This research was carried out to investigate the influence of Sr–Sb on the microstructures and mechanical properties of Al–18 wt % Mg2Si–4.5Cu alloys. After the addition of 0.2 wt % Sr–Sb, the morphologies of primary Mg2Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg2Si decreased from ~50 to ~20 μm. The shape of eutectic Mg2Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr–Sb. PMID:28773282

  15. Impact of grain microstructure on the heterogeneity of precipitation strengthening in an Al–Li–Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dorin, Thomas, E-mail: thomas.dorin@deakin.edu.au [Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Institute for Frontier Materials, Deakin University, Geelong, Victoria 3217 (Australia); Constellium Technology Center, CS 10027, 38341 Voreppe Cedex (France); Deschamps, Alexis; De Geuser, Frédéric [Université Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Robaut, Florence [Consortium des Moyens Technologiques Communs, Grenoble-INP, F-38502 St. Martin d’Hères (France)

    2015-03-11

    The effect of grain microstructure on the age-hardening behavior is investigated on recrystallized and un-recrystallized Al–Cu–Li alloys by combining electron-backscatter-diffraction and micro-hardness mapping. The spatial heterogeneity of micro-hardness is found to be strongly dependent on the grain microstructure. Controlled experiments are carried out to change the pre-strain before artificial ageing. These experiments lead to an evaluation of the range of local strain induced by pre-stretching as a function of the grain microstructure and results in heterogeneous formation of the hardening T{sub 1} precipitates.

  16. Effects of annealing and deforming temperature on microstructure and deformation characteristics of Ti-Ni-V shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    He Zhirong, E-mail: hezhirong01@163.com [School of Materials Science and Engineering, Shaanxi University of Technology, Hanzhong 723003 (China); Liu Manqian [School of Materials Science and Engineering, Shaanxi University of Technology, Hanzhong 723003 (China)

    2012-07-25

    Highlights: Black-Right-Pointing-Pointer The deformation behaviors of annealed Ti-50.8Ni-0.5V shape memory alloy (SMA) were given. Black-Right-Pointing-Pointer The effect of annealing temperature on microstructure and deformation characteristics of Ti-50.8Ni-0.5V SMA was shown. Black-Right-Pointing-Pointer The effect of deforming temperature on deformation characteristics of Ti-50.8Ni-0.5V SMA was given. - Abstract: Effects of annealing temperature T{sub an} and deforming temperature T{sub d} on microstructure and deformation characteristics of Ti-50.8Ni-0.5V (atomic fraction, %) shape memory alloy were investigated by means of optical microscopy and tensile test. With increasing T{sub an}, the microstructure of Ti-50.8Ni-0.5V alloy wire changes from fiber style to equiaxed grain, and the recrystallization temperature of the alloy is about 580 Degree-Sign C; the critical stress for stress-induced martensite {sigma}{sub M} of the alloy decreases first and then increases, and the minimum value 382 MPa is got at T{sub an} = 450 Degree-Sign C; the residual strain {epsilon}{sub R} first increases, then decreases, and then increases, and its maximum value 2.5% is reached at T{sub an} = 450 Degree-Sign C. With increasing T{sub d}, a transformation from shape memory effect (SME) to superelasticity (SE) occurs in the alloy annealed at different temperatures, and the SME {yields} SE transformation temperature was affected by T{sub an}; the {sigma}{sub M} of the alloy increases linearly; the {epsilon}{sub R} of the alloy annealed at 350-600 Degree-Sign C decreases first and then tends to constant, while that of the alloy annealed at 650 Degree-Sign C and 700 Degree-Sign C decreases first and then increases. To get an excellent SE at room temperature for Ti-50.8Ni-0.5V alloy, T{sub an} should be 500-600 Degree-Sign C.

  17. Mechanical properties of a medical β-type titanium alloy with specific microstructural evolution through high-pressure torsion.

    Science.gov (United States)

    Yilmazer, H; Niinomi, M; Nakai, M; Cho, K; Hieda, J; Todaka, Y; Miyazaki, T

    2013-07-01

    The effect of high-pressure torsion (HPT) processing on the microstructure and mechanical biocompatibility includes Young's modulus, tensile strength, ductility, fatigue life, fretting fatigue, wear properties and other functionalities such as super elasticity and shape memory effect, etc. at levels suitable for structural biomaterials used in implants that replace hard tissue in the broad sense (Sumitomo et al., 2008 [4]). In particular, in this study, the mechanical biocompatibility implies a combination of great hardness and high strength with an adequate ductility while keeping low Young's modulus of a novel Ti-29Nb-13Ta-4.6Zr (TNTZ) for biomedical applications at rotation numbers (N) ranging from 1 to 60 under a pressure of 1.25 GPa at room temperature was systematically investigated in order to increase its mechanical strength with maintaining low Young's modulus and an adequate ductility. TNTZ subjected to HPT processing (TNTZHPT) at low N exhibits a heterogeneous microstructure in micro-scale and nano-scale consisting of a matrix and a non-etched band, which has nanosized equiaxed and elongated single β grains, along its cross section. The grains exhibit high dislocation densities, consequently non-equilibrium grain boundaries, and non-uniform subgrains distorted by severe deformation. At high N which is N>20, TNTZHPT has a more homogeneous microstructure in nano-scale with increasing equivalent strain, εeq. Therefore, TNTZHPT at high N exhibits a more homogenous hardness distribution. The tensile strength and 0.2% proof stress of TNTZHPT increase significantly with N over the range of 0≤N≤5, and then become saturated at around 1100 MPa and 800 MPa at N≥10. However, the ductility of TNTZHPT shows a reverse trend and a low-level elongation, at around 7%. And, Young's modulus of TNTZHPT decreases slightly to 60 GPa with increasing N and then becomes saturated at N≥10. These obtained results confirm that the mechanical strength of TNTZ can be

  18. In vivo performance of microstructured calcium phosphate formulated in novel water-free carriers

    NARCIS (Netherlands)

    Davison, N.L.; Yuan, Huipin; de Bruijn, Joost Dick; Barrere-de Groot, F.YF.

    2012-01-01

    Osteoinductive calcium phosphate (CaP) ceramics can be combined with polymeric carriers to make shapeable bone substitutes as an alternative to autologous bone; however, carriers containing water may degrade the ceramic surface microstructure, which is crucial to bone formation. In this study five

  19. On oscillatory microstructure during cellular growth of directionally solidified Sn–36at.%Ni peritectic alloy

    Science.gov (United States)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie

    2016-01-01

    An oscillatory microstructure has been observed during deep-cellular growth of directionally solidified Sn–36at.%Ni hyperperitectic alloy containing intermetallic compounds with narrow solubility range. This oscillatory microstructure with a dimension of tens of micrometers has been observed for the first time. The morphology of this wave-like oscillatory structure is similar to secondary dendrite arms, and can be observed only in some local positions of the sample. Through analysis such as successive sectioning of the sample, it can be concluded that this oscillatory microstructure is caused by oscillatory convection of the mushy zone during solidification. And the influence of convection on this oscillatory microstructure was characterized through comparison between experimental and calculations results on the wavelength. Besides, the change in morphology of this oscillatory microstructure has been proved to be caused by peritectic transformation during solidification. Furthermore, the melt concentration increases continuously during solidification of intermetallic compounds with narrow solubility range, which helps formation of this oscillatory microstructure. PMID:27066761

  20. Evolution of microstructure and property of NiTi alloy induced by cold rolling

    International Nuclear Information System (INIS)

    Li, Y.; Li, J.Y.; Liu, M.; Ren, Y.Y.; Chen, F.; Yao, G.C.; Mei, Q.S.

    2015-01-01

    We investigated the combination effect of plastic deformation and phase transformation on the evolution of microstructure and property of NiTi alloy. Samples of Ni 50.9 Ti 49.1 alloy were deformed by cold rolling to different strains/thickness reductions (4%–56%). X-ray diffraction, transmission electronic microscopy (TEM) and microhardness measurements were applied for characterization of the microstructure and property of the cold-rolled samples. Experimental results indicated the non-monotonic variations of microstructure parameters and mechanical property with strain, indicating the different processes in microstructure and property evolution of NiTi subjected to cold rolling. TEM observations further showed the dominating mechanisms of microstructure evolution at different strain levels, leading to the gradual reduction of grain size of NiTi to the nanoscale by cold rolling. The results were discussed and related to deformation of martensite, forward and reverse martensitic transformations and dynamic recrystallization. The present study provided experimental evidences for the enhanced formation of nanograins in NiTi by plastic deformation coupled with phase transformation. - Highlights: • Cold rolling of NiTi to thickness reductions from 4% to 56%. • Fluctuation behaviors in microstructure and property evolutions of NiTi. • Deformation coupled with phase transformation enhanced nanocrystallization of NiTi.

  1. Effects of high pressure on microstructure evolution and crystallization mechanisms during solidification of nickel

    Science.gov (United States)

    Zhang, Hai-Tao; Mo, Yun-Fei; Liu, Rang-Su; Tian, Ze-An; Liu, Hai-Rong; Hou, Zhao-Yang; Zhou, Li-Li; Liang, Yong-Chao; Peng, Ping

    2018-03-01

    To deeply understand the effects of high pressure on microstructural evolutions and crystallization mechanisms of liquid metal Ni during solidification process, MD simulation studies have been performed under 7 pressures of 0 ˜ 30 GPa, at cooling rate of 1.0 × 1011 K s-1. Adopting several microstructural analyzing methods, especially the cluster-type index method (CTIM-2) to analyze the local microstructures in the system. It is found that the pressure has important influence on the formation and evolution of microstructures, especially of the main basic clusters in the system. All the simulation systems are directly solidified into crystal structures, and the 1421, 1422, 1441 and 1661 bond-types, as well the FCC (12 0 0 0 12 0), HCP (12 0 0 0 6 6) and BCC (14 6 0 8 0 0) clusters play a key role in the microstructure transitions from liquid to crystal structures. The crystallization temperature T c is enhanced almost linearly with the increase of pressure. Highly interesting, it is found for the first time that there is an important phase transformation point from FCC to BCC structures between 20 ˜ 22.5 GPa during the solidification processes from the same initial liquid system at the same cooling rate. And the effect of increasing pressure is similar to that of decreasing cooling rate for the phase transformation of microstructures during solidification process of liquid metal Ni system, though they have different concrete effecting mechanisms.

  2. Effects of deformation and boron on microstructure and continuous cooling transformation in low carbon HSLA steels

    Energy Technology Data Exchange (ETDEWEB)

    Jun, H.J. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Kang, J.S. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Seo, D.H. [Technical Research Laboratories, POSCO, Pohang 545-090 (Korea, Republic of); Kang, K.B. [Technical Research Laboratories, POSCO, Pohang 545-090 (Korea, Republic of); Park, C.G. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)]. E-mail: cgpark@postech.ac.kr

    2006-04-25

    The continuous-cooling-transformation (CCT) diagram and continuous cooled microstructure were investigated for low carbon (0.05 wt.% C) high strength low alloy steels with/without boron. Microstructures observed in continuous cooled specimens were composed of pearlite, quasi-polygonal ferrite, granular bainite, acicular ferrite, bainitic ferrite, lower bainite, and martensite depending on cooling rate and transformation temperature. A rapid cooling rate depressed the formation of pearlite and quasi-polygonal ferrite, which resulted in higher hardness. However, hot deformation slightly increased transformation start temperature, and promoted the formation of pearlite and quasi-polygonal ferrite. Hot deformation also strongly promoted the acicular ferrite formation which did not form under non-deformation conditions. Small boron addition effectively reduced the formation of pearlite and quasi-polygonal ferrite and broadened the cooling rate region for bainitic ferrite and martensite.

  3. MICROSTRUCTURE OF SUPERCONDUCTING MGB(2).

    Energy Technology Data Exchange (ETDEWEB)

    ZHU,Y.; LI,Q.; WU,L.; VOLKOV,V.; GU,G.; MOODENBAUGH,A.R.

    2001-07-12

    Recently, Akimitsu and co-workers [1] discovered superconductivity at 39 K in the intermetallic compound MgB{sub 2}. This discovery provides a new perspective on the mechanism for superconductivity. More specifically, it opens up possibilities for investigation of structure/properties in a new class of materials. With the exceptions of the cuprate and C{sub 60} families of compounds, MgB{sub 2} possesses the highest superconducting transition temperature T{sub c}. Its superconductivity appears to follow the BCS theory, apparently being mediated by electron-phonon coupling. The coherence length of MgB{sub 2} is reported to be longer than that of the cuprates [2]. In contrast to the cuprates, grain boundaries are strongly coupled and current density is determined by flux pinning [2,3]. Presently, samples of MgB{sub 2} commonly display inhomogeneity and porosity on the nanoscale, and are untextured. In spite of these obstacles, magnetization and transport measurements show that polycrystalline samples may carry large current densities circulating across many grains [3,4]. Very high values of critical current densities and critical fields have been recently observed in thin films [5,6]. These attributes suggest possible large scale and electronic applications. The underlying microstructure can be intriguing, both in terms of basic science and in applied areas. Subsequent to the discovery, many papers were published [1-13], most dealing with synthesis, physical properties, and theory. There have yet been few studies of microstructure and structural defects [11, 14]. A thorough understanding of practical superconducting properties can only be developed after an understanding of microstructure is gained. In this work we review transmission electron microscopy (TEM) studies of sintered MgB{sub 2} pellets [14]. Structural defects, including second phase particles, dislocations, stacking faults, and grain boundaries, are analyzed using electron diffraction, electron

  4. Microstructure and texture evolution in cryorolled Al 7075 alloy

    International Nuclear Information System (INIS)

    Jayaganthan, R.; Brokmeier, H.-G.; Schwebke, Bernd; Panigrahi, S.K.

    2010-01-01

    The present work investigates the microstructure and texture evolution of cryorolled Al 7075 alloy using FE-SEM, TEM, and neutron diffraction, respectively. The solution treated bulk Al 7075 alloy is subjected to rolling at liquid nitrogen temperature to produce sheets with different thickness reductions such as 35%, 50%, 70%, and 90%, respectively. It is evident from the microstructural characterisations of cryorolled samples that with the increasing deformation strain induced in the materials, the grains are fragmented and produce high amount of dislocation density due the suppression of dynamic recovery. The texture analysis of the cryorolled Al 7075 alloy has shown that the ideal fibres observed in the starting solution treated alloy has been destroyed during rolling. The Goss/Brass orientation of the cryorolled Al alloy is shifting towards the Brass components with increasing deformation strain induced in the samples. The orientation distribution functions of the cryorolled Al 7075 alloy clearly indicate the progressive weakening of the texture components, during cryorolling, with increasing strain, therefore, fragmentation and reorientation of micron sized grains occurs easily for the formation of subgrains and ultrafine-grained microstructures as evident from EBSD and TEM micrographs.

  5. Microstructural characterization of concrete prepared with recycled aggregates.

    Science.gov (United States)

    Guedes, Mafalda; Evangelista, Luís; de Brito, Jorge; Ferro, Alberto C

    2013-10-01

    Several authors have reported the workability, mechanical properties, and durability of concrete produced with construction waste replacing the natural aggregate. However, a systematic microstructural characterization of recycled aggregate concrete has not been reported. This work studies the use of fine recycled aggregate to replace fine natural aggregate in the production of concrete and reports the resulting microstructures. The used raw materials were natural aggregate, recycled aggregate obtained from a standard concrete, and Portland cement. The substitution extent was 0, 10, 50, and 100 vol%; hydration was stopped at 9, 24, and 96 h and 28 days. Microscopy was focused on the cement/aggregate interfacial transition zone, enlightening the effect of incorporating recycled aggregate on the formation and morphology of the different concrete hydration products. The results show that concretes with recycled aggregates exhibit typical microstructural features of the transition zone in normal strength concrete. Although overall porosity increases with increasing replacement, the interfacial bond is apparently stronger when recycled aggregates are used. An addition of 10 vol% results in a decrease in porosity at the interface with a corresponding increase of the material hardness. This provides an opportunity for development of increased strength Portland cement concretes using controlled amounts of concrete waste.

  6. Rheology and microstructure of kefiran and whey protein mixed gels.

    Science.gov (United States)

    Kazazi, Hosayn; Khodaiyan, Faramarz; Rezaei, Karamatollah; Pishvaei, Malihe; Mohammadifar, Mohammad Amin; Moieni, Sohrab

    2017-04-01

    The effect of kefiran on cold-set ge