Catalyzed Synthesis and Characterization of a Novel Lignin-Based Curing Agent for the Curing of High-Performance Epoxy Resin

Directory of Open Access Journals (Sweden)

Saeid Nikafshar

2017-07-01

Full Text Available In this study, lignin, an aromatic compound from the forestry industry, was used as a renewable material to synthesize a new aromatic amine curing agent for epoxy resin. Firstly, lignin was separated from black liquor and hydroxyl groups were converted to tosyl groups as leaving groups. Then, primary amination was conducted using an ammonia solution at high pressure and temperature, in the presence of a nano-alumina-based catalyst. The structure of the nanocatalyst was confirmed by FT-IR, ICP, SEM, and XPS analyses. According to the FT-IR spectra, a demethylation reaction, the substitution of hydroxyl groups with tosyl groups, and then an amination reaction were successfully performed on lignin, which was further confirmed by the 13C NMR and CHNS analyses. The active hydrogen equivalent of aminated lignin was determined and three samples with 9.9 wt %, 12.9 wt %, and 15.9 wt % of aminated lignin, as curing agents, were prepared for curing the diglycidyl ether of bisphenol A (DGEBA. The thermal characteristics of the curing process of these epoxy samples were determined by DSC and TGA analyses. Moreover, the mechanical performance of the cured epoxy systems, e.g., the tensile strength and Izod impact strength, were measured, showing that in the presence of 12.9 wt % aminated lignin, the mechanical properties of the aminated lignin-epoxy system exhibited the best performance, which was competitive, compared to the epoxy systems cured by commercial aromatic curing agents.

Preparation of hyperbranched poly (amidoamine)-grafted graphene nanolayers as a composite and curing agent for epoxy resin

Science.gov (United States)

Gholipour-Mahmoudalilou, Meysam; Roghani-Mamaqani, Hossein; Azimi, Reza; Abdollahi, Amin

2018-01-01

Thermal properties of epoxy resin were improved by preparation of a curing agent of poly (amidoamine) (PAMAM) dendrimer-grafted graphene oxide (GO). Hyperbranched PAMAM-modified GO (GD) was prepared by a divergent dendrimer synthesis methodology. Modification of GO with (3-Aminopropyl)triethoxysilane (APTES), Michael addition of methacrylic acid, and amidation reaction with ethylenediamine results in the curing agent of GD. Then, epoxy resin was cured in the presence of different amounts of GD and the final products were compared with ethylenediamine-cured epoxy resin (E) in their thermal degradation temperature and char contents. Functionalization of GO with APTES and hyperbranched dendrimer formation at the surface of GO were evaluated by Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction, and thermogravimetric analysis (TGA) results. TGA results showed that the weight loss associated with chemical moieties in GONH2, GOMA, and GD is estimated to be 10.1, 12.2, and 14.1%, respectively. Covalent attachment of dendrimer at the surface of GO increases its thermal stability. TGA also showed that decomposition temperature and char content are higher for composites compared with E. Scanning and transmission electron microscopies show that flat and smooth graphene nanolayers are wrinkled in GO and re-stacking and flattening of nanolayers is observed in GD.

Structural investigation of e-beam cured epoxy resins through solid state NMR

International Nuclear Information System (INIS)

Alessi, Sabina; Spinella, Alberto; Caponetti, Eugenio; Dispenza, Clelia; Spadaro, Giuseppe

2012-01-01

In this paper the network structure of e-beam cured DGEBF based epoxy resins is investigated. Two epoxy systems, having different reactivity and cured in different process conditions, were analyzed through solid state NMR spectroscopy. The analysis shows that the more reactive system has higher cross-linking density and higher uniformity of network distribution. Similar information were obtained, in a previous work, on the same systems through dynamic mechanical thermal analysis. It is worth noting that unlike DMTA tests, which interfere with the molecular structure of the analyzed material, due to the heating during the analysis itself, more reliable information, without any artefact, are obtained by solid state NMR, carried out at constant room temperature. - Highlights: ► The structure of two e-beam cured epoxy systems is investigated through solid state NMR. ► The aim is to have direct information about the structure without inducing modifications. ► The different molecular structures are able to emphasize the response of solid state NMR. ► T 1 H, T 1ρ H and T CH measurements indicate different cross-linking degrees. ► The NMR results are in agreement with DMTA analysis performed in a previous paper.

Isothermal and non-isothermal cure of a tri-functional epoxy resin (TGAP): a stochastic TMDSC study

OpenAIRE

Hutchinson, John M.; Shiravand, Fatemeh; Calventus Solé, Yolanda; Fraga Rivas, Iria

2012-01-01

The isothermal cure of a highly reactive tri-functional epoxy resin, tri-glycidyl para-amino phenol (TGAP), with diamino diphenyl sulphone (DDS), at two different cure temperatures Tc has been studied by both conventional differential scanning calorimetry (DSC) and by a stochastic temperature modulated DSC technique, TOPEM. From a series of isothermal cure experiments for increasing cure times, the glass transition temperature Tg as a function of isothermal cure time is determined by co...

Microstructure aspects of radiation-cured networks: Cationically polymerized aromatic epoxy resins

Science.gov (United States)

Kowandy, Christelle; Ranoux, Guillaume; Walo, Marta; Vissouvanadin, Bertrand; Teyssedre, Gilbert; Laurent, Christian; Berquand, Alexandre; Molinari, Michaël; Coqueret, Xavier

2018-02-01

The thermo-mechanical properties and nanostructural features of epoxy aromatic resins cationically cured by UV-visible or electron beam radiation have been studied by FT-NIR spectroscopy, dynamic mechanical analysis (DMA), dielectric spectroscopy (DS), and atomic force microscopy (AFM). The influence of formulation (nature and content of onium salt) and of curing parameters (doses, thermal treatment) on the thermophysical have been investigated. The presence of several relaxation domains observed by DMA and DS analysis confirms the presence of heterogeneities in the cured materials. Network formation is described by the percolation of glassy nanoclusters which are evidenced by AFM analyses. AFM probing by quantitative nanomechanical measurements confirms the gradual build-up of the local Young's modulus in good agreement with the macroscopic value.

Response behavior of an epoxy resin/amine curing agent/carbon black composite film to various solvents

Energy Technology Data Exchange (ETDEWEB)

Luo Yanling [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China)]. E-mail: luoyl0401@yahoo.com.cn; Li Zhanqing [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China); Lan Wenxiang [School of Chemistry and Materials Science, Shaanxi Normal University, Xi' an 710062 (China)

2007-04-25

A novel polymer based sensitive film was prepared from thermosetting epoxy resins (EP) filled with carbon blacks. The curing reaction of amine curing agents with epoxy resins and the response of the curing resultants to solvent vapors were dealt with. The influence of the types and content of carbon blacks and curing agents, and curing temperatures and time on curing reactions and response selectivity of the conductive films were investigated. The structural characterization was conducted on a Fourier transform infrared spectrophotometer (FTIR). The results indicated that the conductive films showed high response selectivity to polar solvent vapors, especially to chloroform vapor, while no response was observed in non-polar solvent vapors. The responsivity of the film increased with the decreased carbon black contents. The film filled with acetylene carbon black gave an optimal response, with responsivity of about 700 times. The response performances were improved with the amount of curing agents increased, and an optimal response appeared at the amount of the curing agent of 8%. The film's responsivity was remarkably enhanced, the reversibility property, however, rapidly declined in the order of diethyleneltriamine < triethylenetetramine < ethylenediamine. The curing reaction tended to complete with the curing temperature elevated and the curing time prolonged. But the response performance dropped because of over cross-linking as the temperature was too high or the time was too long.

Response behavior of an epoxy resin/amine curing agent/carbon black composite film to various solvents

International Nuclear Information System (INIS)

Luo Yanling; Li Zhanqing; Lan Wenxiang

2007-01-01

A novel polymer based sensitive film was prepared from thermosetting epoxy resins (EP) filled with carbon blacks. The curing reaction of amine curing agents with epoxy resins and the response of the curing resultants to solvent vapors were dealt with. The influence of the types and content of carbon blacks and curing agents, and curing temperatures and time on curing reactions and response selectivity of the conductive films were investigated. The structural characterization was conducted on a Fourier transform infrared spectrophotometer (FTIR). The results indicated that the conductive films showed high response selectivity to polar solvent vapors, especially to chloroform vapor, while no response was observed in non-polar solvent vapors. The responsivity of the film increased with the decreased carbon black contents. The film filled with acetylene carbon black gave an optimal response, with responsivity of about 700 times. The response performances were improved with the amount of curing agents increased, and an optimal response appeared at the amount of the curing agent of 8%. The film's responsivity was remarkably enhanced, the reversibility property, however, rapidly declined in the order of diethyleneltriamine < triethylenetetramine < ethylenediamine. The curing reaction tended to complete with the curing temperature elevated and the curing time prolonged. But the response performance dropped because of over cross-linking as the temperature was too high or the time was too long

High Tg and fast curing epoxy-based anisotropic conductive paste for electronic packaging

Science.gov (United States)

Keeratitham, Waralee; Somwangthanaroj, Anongnat

2016-03-01

Herein, our main objective is to prepare the fast curing epoxy system with high glass transition temperature (Tg) by incorporating the multifunctional epoxy resin into the mixture of diglycidyl ether of bisphenol A (DGEBA) as a major epoxy component and aromatic diamine as a hardener. Furthermore, the curing behavior as well as thermal and thermomechanical properties were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and thermomechanical analysis (TMA). It was found that Tg obtained from tan δ of DGEBA/aromatic diamine system increased from 100 °C to 205 °C with the presence of 30 percentage by weight of multifunctional epoxy resin. Additionally, the isothermal DSC results showed that the multifunctional epoxy resin can accelerate the curing reaction of DGEBA/aromatic diamine system. Namely, a high degree of curing (˜90%) was achieved after a few minutes of curing at low temperature of 130 °C, owing to a large number of epoxy ring of multifunctional epoxy resin towards the active hydrogen atoms of aromatic diamine.

Modification of (DGEBA epoxy resin with maleated depolymerised natural rubber

Directory of Open Access Journals (Sweden)

2008-04-01

Full Text Available In this work, diglycidyl ether of bisphenol A (DEGBA type epoxy resin has been modified with maleated depolymerised natural rubber (MDPR. MDPR was prepared by grafting maleic anhydride onto depolymerised natural rubber. MDPR has been characterized by Fourier transform infrared (FT-IR spectroscopy and nuclear magnetic resonance spectroscopy. MDPR was blended with epoxy resin at three different ratios (97/3, 98/2 and 99/1, by keeping the epoxy resin component as the major phase and maleated depolymerised natural rubber component as the minor phase. The reaction between the two blend components took place between the acid/anhydride group in the MDPR and the epoxide group of the epoxy resin. The proposed reaction schemes were supported by the FT-IR spectrum of the uncured Epoxy/MDPR blends. The neat epoxy resin and Epoxy/MDPR blends were cured by methylene dianiline (DDM at 100°C for three hours. Thermal, morphological and mechanical properties of the neat epoxy and the blends were investigated. Free volume studies of the cured, neat epoxy and Epoxy/MDPR blends were correlated with the morphological and mechanical properties of the same systems using Positron Annihilation Lifetime Studies.

Curing reaction of bisphenol-A based benzoxazine with cyanate ester resin and the properties of the cured thermosetting resin

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H. Kimura

2011-12-01

Full Text Available Curing reaction of bisphenol-A based benzoxazine with cyanate ester resin and the properties of the cured thermosetting resin were investigated. The cure behavior of benzoxazine with cyanate ester resin was monitored by model reaction using nuclear magnetic resonance (NMR. As a result of the model reaction, the ring opening reaction of benzoxazine ring and thermal self-cyclotrimerization of cyanate ester group occurred, and then the phenolic hydoroxyl group generated by the ring opening reaction of benzoxazine ring co-reacted with cyanate ester group. The properties of the cured thermosetting resin were estimated by mechanical properties, electrical resistivity, water resistance and heat resistance. The cured thermosetting resin from benzoxazine and cyanate ester resin showed good heat resistance, high electrical resistivity and high water resistance, compared with the cured thermosetting resin from benzoxazine and epoxy resin.

High T{sub g} and fast curing epoxy-based anisotropic conductive paste for electronic packaging

Energy Technology Data Exchange (ETDEWEB)

Keeratitham, Waralee, E-mail: waralee.ke@student.chula.ac.th; Somwangthanaroj, Anongnat, E-mail: anongnat.s@chula.ac.th [Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok, 10330 (Thailand)

2016-03-09

Herein, our main objective is to prepare the fast curing epoxy system with high glass transition temperature (T{sub g}) by incorporating the multifunctional epoxy resin into the mixture of diglycidyl ether of bisphenol A (DGEBA) as a major epoxy component and aromatic diamine as a hardener. Furthermore, the curing behavior as well as thermal and thermomechanical properties were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and thermomechanical analysis (TMA). It was found that T{sub g} obtained from tan δ of DGEBA/aromatic diamine system increased from 100 °C to 205 °C with the presence of 30 percentage by weight of multifunctional epoxy resin. Additionally, the isothermal DSC results showed that the multifunctional epoxy resin can accelerate the curing reaction of DGEBA/aromatic diamine system. Namely, a high degree of curing (∼90%) was achieved after a few minutes of curing at low temperature of 130 °C, owing to a large number of epoxy ring of multifunctional epoxy resin towards the active hydrogen atoms of aromatic diamine.

Novel halogen-free flame retardant thermoset from a hybrid hexakis (methoxymethyl melamine/phosphorus-containing epoxy resin cured with phenol formaldehyde novolac

Directory of Open Access Journals (Sweden)

2009-12-01

Full Text Available This paper describes the curing behaviours, thermal properties and flame-resistance of a novel halogen-free epoxy hybrid thermoset, prepared by the curing reaction of hexakis (methoxymethyl melamine (HMMM, a phosphorouscontaining epoxy resin (EPN-D with 9, 10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO group and phenol formaldehyde novolac (n-PF. The resultant thermosets showed high glass-transition temperatures (Tg, 123–147°C as determined by thermal mechanical analysis (TMA, excellent thermal stability with high 5 wt% decomposition temperatures (Td,5% ≥308°C and high char yields (Yc ≥39.4 wt% from the thermogravimetric analysis (TGA. All the cured EPND/ HMMM/n-PF hybrid resins achieved the UL 94 V-0 grade with high limited oxygen indices (LOI > 45.7. It is found that phosphorous and nitrogen elements in the cured EPN-D/HMMM/n-PF hybrid resins had a positive synergistic effect on the improvement of the flame retardancy.

Isothermal and non-isothermal cure of a tri-functional epoxy resin (TGAP): A stochastic TMDSC study

International Nuclear Information System (INIS)

Hutchinson, John M.; Shiravand, Fatemeh; Calventus, Yolanda; Fraga, Iria

2012-01-01

Highlights: ► First evaluation of T g of tri-functional epoxy resin TGAP by DSC. ► Clearly shows advantages of TOPEM for isothermal and non-isothermal cure analysis. ► Evidence of highly non-linear enthalpy relaxation in partially cured TGAP system. - Abstract: The isothermal cure of a highly reactive tri-functional epoxy resin, tri-glycidyl para-amino phenol (TGAP), with diamino diphenyl sulphone (DDS), at two different cure temperatures T c has been studied by both conventional differential scanning calorimetry (DSC) and by a stochastic temperature modulated DSC technique, TOPEM. From a series of isothermal cure experiments for increasing cure times, the glass transition temperature T g as a function of isothermal cure time is determined by conventional DSC from a second (non-isothermal) scan, and the vitrification time t v is obtained as the time at which T g = T c . In parallel, TOPEM experiments at the same T c lead directly to the determination of t v from the sigmoidal change in the quasi-static heat capacity. It is not possible to identify the glass transition temperature of the fully cured system, T g∞ , in a third scan by conventional DSC. In contrast, with TOPEM a second (non-isothermal) scan at 2 K/min after the isothermal cure gives rise to three separate transitions: devitrification of the partially cured and vitrified material; almost immediate vitrification as the T g of the system again rises; finally another devitrification, at a temperature approximating closely to T g∞ . Thus with TOPEM it is possible to obtain a calorimetric measure of the glass transition temperature of this fully cured system.

Paramagnetic epoxy resin

Directory of Open Access Journals (Sweden)

E. C. Vazquez Barreiro

2017-01-01

Full Text Available This work illustrates that macrocycles can be used as crosslinking agents for curing epoxy resins, provided that they have appropriate organic functionalities. As macrocycles can complex metal ions in their structure, this curing reaction allows for the introduction of that metal ion into the resin network. As a result, some characteristic physical properties of the metallomacrocycle could be transferred to the new material. The bisphenol A diglycidyl ether (BADGE, n = 0 and hemin (a protoporphyrin IX containing the Fe(III ion, and an additional chloride ligand have been chosen. The new material has been characterized by differential scanning calorimetry (DSC, thermogravimetric analysis (TGA, Fourier Transform Infrared (FT-IR, Nuclear Magnetic Resonance (NMR, Transmission Electron Microscopy (TEM, and magnetic susceptibility measurements. Fe(III remains in the high-spin state during the curing process and, consequently, the final material exhibits the magnetic characteristics of hemin. The loss of the chlorine atom ligand during the cure of the resin allows that Fe(III can act as Lewis acid, catalyzing the crosslinking reactions. At high BADGE n = 0/hemin ratios, the formation of ether and ester bonds occurs simultaneously during the process.

Aging in CTBN modified epoxy resin stocks

International Nuclear Information System (INIS)

Creed, K.E. Jr.

1979-01-01

The cause of degradation in the glass transition temperature (T/sub G/) of a partially crystallized polymer was investigated. Sample epoxy resin filled capacitors were cured at 90 0 C for 24 hours, then stored at room atmospheric conditions. These showed typical degradation in T/sub G/ after storage for one month. One set of epoxy resin castings was stored at room atmosphere and another set was stored in a dry box at 0% relative humidity and 27 0 C. The samples at room atmospheric conditions showed typical degradation in T/sub G/, while the T/sub G/ for those stored in the dry box increased. Further tests were then made on epoxy resin castings at various curing temperatures and times at both room atmosphere and 0% humidity. Resulting data indicated that absorption of moisture during storage was the predominant cause of T/sub G/ degradation, with stress relaxation another, though smaller, contributing factor

A novel calorimetry technique for monitoring electron beam curing of polymer resins

International Nuclear Information System (INIS)

Chen, J.H.; Johnston, A.; Petrescue, L.; Hojjati, M.

2006-01-01

This paper describes the development of a calorimetry-based technique for monitoring of the curing of electron beam (EB) curable resins, including design of the calorimeter hardware and the development of an analytical model for calculating resin cure rates and radiation dose. Factors affecting the performance of the calorimeter were investigated. Experimental trials monitoring the curing of epoxy resin were conducted under single pass and multiple passes of EB irradiation. Results show that the developed calorimeter is a simple, inexpensive and reasonably accurate technique for monitoring the EB curing of cationic epoxies

Epoxy-silicate nanocomposites: Cure monitoring and characterization

International Nuclear Information System (INIS)

Hussain, Farzana; Chen, Jihua; Hojjati, Mehdi

2007-01-01

Epoxy-clay nanocomposites were prepared with organically modified layered clay with varying clay contents (1-8 wt.%). Neat resin and nanocomposite were characterized using different techniques. At first, the effect of nanoclay concentration on the cure behaviour was investigated using an on-line dielectric cure monitoring technique. Differential scanning calorimetry (DSC) was used to verify the dielectric measurement results. Furthermore, mechanical and thermal properties were studied using tensile test and Dynamic Mechanical Analysis (DMA), respectively. Experimental results showed that properties of the epoxy were changed evidently because of the nanoclay loading. The tensile modulus of the nanocomposites increased by 47%, however, no improvement in tensile strength and glass transition temperature (T g ) was observed. Fracture surface of the tensile samples were analyzed by Scanning Electron Microscope (SEM). The nanocomposites structures were characterized with Wide Angle X-Ray Diffraction (WAXD) and Transmission Electron Microscopy (TEM), which revealed the intercalated morphology of clay layers in the epoxy resin systems

Thermoset Blends of an Epoxy Resin and Polydicyclopentadiene

Energy Technology Data Exchange (ETDEWEB)

Rohde, Brian J.; Le, Kim Mai; Krishnamoorti, Ramanan; Robertson, Megan L.

2016-12-13

The mechanical properties of two chemically distinct and complementary thermoset polymers were manipulated through development of thermoset blends. The thermoset blend system was composed of an anhydride-cured diglycidyl ether of bisphenol A (DGEBA)-based epoxy resin, contributing high tensile strength and modulus, and polydicyclopentadiene (PDCPD), which has a higher toughness and impact strength as compared to other thermoset polymers. Ultra-small-angle and small-angle X-ray scattering analysis explored the morphology of concurrently cured thermoset blends, revealing a macroscopically phase separated system with a surface fractal structure across blended systems of varying composition. The epoxy resin rich and PDCPD rich phases exhibited distinct glass transitions (Tg’s): the Tg observed at higher temperature was associated with the epoxy resin rich phase and was largely unaffected by the presence of PDCPD, whereas the PDCPD rich phase Tg systematically decreased with increasing epoxy resin content due to inhibition of dicyclopentadiene ring-opening metathesis polymerization. The mechanical properties of these phase-separated blends were in reasonable agreement with predictions by the rule of mixtures for the blend tensile strength, modulus, and fracture toughness. Scanning electron microscopy analysis of the tensile and fracture specimen fracture surfaces showed an increase in energy dissipation mechanisms, such as crazing, shear banding, and surface roughness, as the fraction of the more ductile component, PDPCD, increased. These results present a facile method to tune the mechanical properties of a toughened thermoset network, in which the high modulus and tensile strength of the epoxy resin can be largely retained at high epoxy resin content in the blend, while increasing the fracture toughness.

Comparative study of the use of non-ionizing and ionizing radiation in the cure of epoxy resin: microwave versus electron electron

Energy Technology Data Exchange (ETDEWEB)

Kersting, Daniel, E-mail: daniel.kersting@usp.br [Centro Tecnologico da Marinha em Sao Paulo (CTMSP/USP), Sao Paulo, SP (Brazil); Wiebeck, Helio, E-mail: hwiebeck@usp.br [Universidade de Sao Paulo (USP), Sao Paulo, SP (Brazil). Escola Politecnica. Dept. de Engenharia Metalurgica; Marinucci, Gerson; Silva, Leonardo G.A. e, E-mail: marinuci@ipen.br, E-mail: gasilva@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2013-07-01

Several processes for curing epoxy resins were developed over the years. Two methods are discussed in this paper, in order to present the main advantages and disadvantages of using microwave radiation (non-ionizing radiation) and electron beam radiation (ionizing radiation). The microwave radiation is a non-ionizing radiation, with great power of penetration and transfer of heat in microwave absorbing materials, or materials with microwave absorbing fillers. The frequency usually used in research and development is 2.45 GHz, the same available in commercial equipment. The microwave effect provides increase on the collision velocity between the reactant which, combined with energy absorbed by the reaction system, accelerates the curing reaction. None modifications in the epoxy system are required to use microwave heating for the curing process.On the other hand, the electron beam is a form of ionizing radiation in which the high energy electrons have the ability to interact with the irradiated material and produce ions, free radicals, and molecules in excited state, which can be used to initiate and propagate a polymerization. Specific initiators are necessary for an effective cure of the resin. In this study, a DGEBA epoxy resin with initiators based on anhydride and amine was used under the same conditions indicated by the manufacturer. The curing of the catalyzed system was performed in a domestic microwave oven adapted for laboratory use. The degradation and glass transition temperatures were evaluated by thermal analysis techniques. For comparative purposes, it was used data available in the literature for electron beam irradiation. (author)

Comparative study of the use of non-ionizing and ionizing radiation in the cure of epoxy resin: microwave versus electron electron

International Nuclear Information System (INIS)

Kersting, Daniel; Wiebeck, Helio

2013-01-01

Several processes for curing epoxy resins were developed over the years. Two methods are discussed in this paper, in order to present the main advantages and disadvantages of using microwave radiation (non-ionizing radiation) and electron beam radiation (ionizing radiation). The microwave radiation is a non-ionizing radiation, with great power of penetration and transfer of heat in microwave absorbing materials, or materials with microwave absorbing fillers. The frequency usually used in research and development is 2.45 GHz, the same available in commercial equipment. The microwave effect provides increase on the collision velocity between the reactant which, combined with energy absorbed by the reaction system, accelerates the curing reaction. None modifications in the epoxy system are required to use microwave heating for the curing process.On the other hand, the electron beam is a form of ionizing radiation in which the high energy electrons have the ability to interact with the irradiated material and produce ions, free radicals, and molecules in excited state, which can be used to initiate and propagate a polymerization. Specific initiators are necessary for an effective cure of the resin. In this study, a DGEBA epoxy resin with initiators based on anhydride and amine was used under the same conditions indicated by the manufacturer. The curing of the catalyzed system was performed in a domestic microwave oven adapted for laboratory use. The degradation and glass transition temperatures were evaluated by thermal analysis techniques. For comparative purposes, it was used data available in the literature for electron beam irradiation. (author)

Differences in interfacial bond strengths of graphite fiber-epoxy resin composites

Science.gov (United States)

Needles, H. L.

1985-01-01

The effect of epoxy-size and degree of cure on the interfacial bonding of an epoxy-amine-graphite fiber composite system is examined. The role of the fiber-resin interface in determining the overall mechanical properties of composites is poorly understood. A good interfacial adhesive bond is required to achieve maximum stress transfer to the fibers in composites, but at the same time some form of energy absorbing interfacial interaction is needed to achieve high fracture toughening. The incompatibility of these two processes makes it important to understand the nature and basic factors involved at the fiber-resin interface as stress is applied. The mechanical properties including interlaminar shear values for graphite fiber-resin composites are low compared to glass and boron-resin composites. These differences have been attributed to poor fiber-matrix adhesion. Graphite fibers are commonly subjected to post-treatments including application of organic sizing in order to improve their compatibility with the resin matrix and to protect the fiber tow from damage during processing and lay-up. In such processes, sized graphite fiber tow is impregnated with epoxy resin and then layed-up i nto the appropriate configuration. Following an extended ambient temperature cure, the graphite-resin composite structure is cured at elevated temperature using a programmed temperature sequence to cure and then cool the product.

Influence of aromatic amine hardeners in the cure kinetics of an epoxy resin used in advanced composites

Directory of Open Access Journals (Sweden)

Michelle Leali Costa

2005-03-01

Full Text Available Composite structures for aerospace applications are mainly made by the well-known prepreg technology. In order to achieve adequate prepreg processing schedules, and consequently maximum fiber strength utilization, one has to know in deep the cure kinetics of matrix, which held the fibers together. This work describes a procedure to study the cure kinetic and has as example how aromatic amine hardeners influence the cure kinetics of an epoxy resin used in advanced composites. The investigation was carried out by using the DSC technique and it was found that depending on the system used the cure kinetics of the formulation obeys order n or autocatalytic order.

Epoxy resin systems for FGD units

International Nuclear Information System (INIS)

Brytus, V.; Puglisi, J.S.

1984-01-01

This paper discusses ongoing research work which is directed towards epoxy resins and curing agents which are designed to withstand aggressive environments. This work includes not only a chemical description of the materials involved, but the application testing necessary to verify the usefulness of these systems. It demonstrates that new high performance epoxy systems are superior to those which traditionally come to mind when one thinks epoxy. Finally, it discusses the results of testing designed specifically to screen candidates for use in FGD units

Cure Behavior and Thermal Properties of Diepoxidized Cardanol Resin Cured by Electron Beam Process

International Nuclear Information System (INIS)

Cho, Donghwan; Cheon, Jinsil

2013-01-01

Thermal curing of epoxy resin requires high temperature, time-consuming process and the volatilization of hardener. It has known that electron beam curing of epoxy resin is a fast process and occurs at low or room temperature that help reduce residual mechanical stresses in thermosetting polymers. Diepoxidized cardanol (DEC) can be synthesized by an enzymatic method from cashew nut shell liquid (CNSL), that constitutes nearly one-third of the total nut weight. A large amount of CNSL can be formed as a byproduct of the mechanical processes used to render the cashew kerneledible and its total production approaches one million tons annually, which can be bio-degradable and replace the industrial thermosetting plastics. It is expected that DEC may be cured as in an epoxy resin, which was constituted on two epoxide group and long alkyl chain, and two-types of onium salts (cationic initiator) were used as a photo-initiator. The experimental variables of this study are type and concentration of photo-initiators and electron beam dosage. In this study, the effects of initiator type and concentration on the cure behavior and the thermal properties of DEC resin processed by using electron beam technology were studied using FT-IR, TGA, TMA, DSC, and DMA. Figure 1 is the FT-IR results, showing the change of chemical structure of pure DEC and electron beam cured DEC. The characteristic absorption peak of epoxide group appeared at 850cm -1 . The shape and the height were reduced when the sample was irradiated with electron beam. From this result, the epoxide groups is DEC were opened by electron beam and cured. After then, electron beam cured DEC was investigated the effect of forming 3-dimensional network

Cure Behavior and Thermal Properties of Diepoxidized Cardanol Resin Cured by Electron Beam Process

Energy Technology Data Exchange (ETDEWEB)

Cho, Donghwan; Cheon, Jinsil [Kumoh National Institute of Technology, Gumi (Korea, Republic of)

2013-07-01

Thermal curing of epoxy resin requires high temperature, time-consuming process and the volatilization of hardener. It has known that electron beam curing of epoxy resin is a fast process and occurs at low or room temperature that help reduce residual mechanical stresses in thermosetting polymers. Diepoxidized cardanol (DEC) can be synthesized by an enzymatic method from cashew nut shell liquid (CNSL), that constitutes nearly one-third of the total nut weight. A large amount of CNSL can be formed as a byproduct of the mechanical processes used to render the cashew kerneledible and its total production approaches one million tons annually, which can be bio-degradable and replace the industrial thermosetting plastics. It is expected that DEC may be cured as in an epoxy resin, which was constituted on two epoxide group and long alkyl chain, and two-types of onium salts (cationic initiator) were used as a photo-initiator. The experimental variables of this study are type and concentration of photo-initiators and electron beam dosage. In this study, the effects of initiator type and concentration on the cure behavior and the thermal properties of DEC resin processed by using electron beam technology were studied using FT-IR, TGA, TMA, DSC, and DMA. Figure 1 is the FT-IR results, showing the change of chemical structure of pure DEC and electron beam cured DEC. The characteristic absorption peak of epoxide group appeared at 850cm{sup -1}. The shape and the height were reduced when the sample was irradiated with electron beam. From this result, the epoxide groups is DEC were opened by electron beam and cured. After then, electron beam cured DEC was investigated the effect of forming 3-dimensional network.

Facile fabrication of superhydrophobic films with fractal structures using epoxy resin microspheres

Energy Technology Data Exchange (ETDEWEB)

Quan, Yun-Yun; Zhang, Li-Zhi, E-mail: lzzhang@scut.edu.cn

2014-02-15

A simple method has been developed to fabricate superhydrophobic surfaces with fractal structures with epoxy resin microspheres (ERMs). The ERMs is produced by phase separation in an epoxy-amine curing system with a silica sol (SS) dispersant. The transparent epoxy solution becomes cloudy and turns into epoxy suspension (ES) in this process. The fractal structure (two tier structure) generated by synthetic epoxy resin microspheres (ERMs) and deposited nanoincrutations on the surfaces of these ERMs, which have been observed by scanning electron microscope (SEM). The curing time of ES is an important condition to obtain films with good comprehensive performances. Superhydrophobic films can be prepared by adding extra SS into ES with a curing time longer than 5 h. The optimal curing time is 10 h to fabricate a film with good mechanical stability and high superhydrophobicity. In addition, a surface with anti-wetting property of impacting microdroplets can be fabricated by prolonging the curing time of ES to 24 h. The gradually decreased hydrophilic groups resulted from a longer curing time enable the surface to have smaller surface adhesions to water droplets, which is the main reason to keep its superhydrophobicity under impacting conditions. The coated surface is highly hydrophobic and the impacting water droplets are bounced off from the surface.

Facile fabrication of superhydrophobic films with fractal structures using epoxy resin microspheres

Science.gov (United States)

Quan, Yun-Yun; Zhang, Li-Zhi

2014-02-01

A simple method has been developed to fabricate superhydrophobic surfaces with fractal structures with epoxy resin microspheres (ERMs). The ERMs is produced by phase separation in an epoxy-amine curing system with a silica sol (SS) dispersant. The transparent epoxy solution becomes cloudy and turns into epoxy suspension (ES) in this process. The fractal structure (two tier structure) generated by synthetic epoxy resin microspheres (ERMs) and deposited nanoincrutations on the surfaces of these ERMs, which have been observed by scanning electron microscope (SEM). The curing time of ES is an important condition to obtain films with good comprehensive performances. Superhydrophobic films can be prepared by adding extra SS into ES with a curing time longer than 5 h. The optimal curing time is 10 h to fabricate a film with good mechanical stability and high superhydrophobicity. In addition, a surface with anti-wetting property of impacting microdroplets can be fabricated by prolonging the curing time of ES to 24 h. The gradually decreased hydrophilic groups resulted from a longer curing time enable the surface to have smaller surface adhesions to water droplets, which is the main reason to keep its superhydrophobicity under impacting conditions. The coated surface is highly hydrophobic and the impacting water droplets are bounced off from the surface.

Studies on the structural changes during curing of epoxy and its blend with CTBN

Science.gov (United States)

Srivastava, Kavita; Rathore, Ashwani Kumar; Srivastava, Deepak

2018-01-01

Cashew nut shell liquid (CNSL), an agricultural renewable resource material, produces natural phenolic distillates such as cardanol. Cardanol condenses with formaldehyde at the ortho- and para-position of the phenolic ring under acidic or alkaline condition to yield a series of polymers of novolac- or resol-type phenolic resins. These phenolic resins may further be modified by epoxidation with epichlorohydrin to duplicate the performance of such phenolic-type novolacs (CFN). The structural changes during curing of blend samples of epoxy and carboxyl terminated poly (butadiene-co-acrylonitrile) (CTBN) were studies by Fourier-transform infrared (FTIR) spectrophotometer. The epoxy samples were synthesized by biomass material, cardanol. Blend sample was prepared by physical mixing of CTBN ranging between 0 and 20 weight percent CTBN liquid rubber into cardanol-based epoxidized novolac (CEN) resin. The FTIR spectrum of uncured blend sample clearly indicated that there appeared a band in the region of 3200-3500 cm- 1 which might be due to the presence of phenolic hydroxyl group and sbnd OH group of the opened epoxide. Pure epoxy resin showed peaks near 856 cm- 1 which might be due to oxirane functionality of the epoxidized novolac resin. Both epoxy and its blend sample was cured with polyamine. The cure temperature of CEN resin was found to be decreased by the incorporation of CTBN. The decomposition behavior was also studied by thermogravimetric analyzer (TGA). Two-step decomposition behavior was observed in both epoxy and its blend samples.

Synthesis and Thermal Properties of a Novel Nitrogen-containing Epoxy Resin

Institute of Scientific and Technical Information of China (English)

Xing Hong ZHANG; Hong Mei WAN; Yu Qin MIN; Zuo FANG; Guo Rong QI

2005-01-01

A new nitrogen-containing epoxy resin (XT resin) was synthesized from chain extension of xylenephenolformaldehyde resin (XPF) and triglycidyl isocyanurate (TGIC) in the presence of base catalyst. FT-IR and 1H-NMR analysis confirmed the chemical structure of XT resin. It was cured with dicyandiamide (DICY) and diaminodiphenyl sulfone (DDS). Dynamic mechanical analysis (DMA) results showed that the introduction of triazine ring provides epoxy polymer with good thermal stability. Furthermore, high char yields at 800℃ in thermogravimetric (TGA)analysis indicated that XT resin had potential flame retardance.

Modification of bifunctional epoxy resin using CO2 fixation process and nanoclay

International Nuclear Information System (INIS)

Khoshkish, Morteza; Bouhendi, Hosein; Vafayan, Mehdi

2014-01-01

A bifunctional epoxy resin was modified by using a CO 2 fixation solution process in the presence of tetra n-butyl ammonium bromide (TBAB) as catalyst and the modified treated resin was treated by cloisite 30B as nano additive. The Unmodified epoxy resin (UME), CO 2 fixated modified epoxy resin (CFME), and CFME/clay nano composite (CFMEN), were cured by diethylenetriamine (DETA). A cycloaliphatic compound as a reactive diluent was used to control the viscosity of high viscose CFME. The exfoliation of organoclay in UME and CFME was investigated by X-ray diffraction and activation energy was computed using the advanced integral isoconversional method. The activation energy dependency demonstrated that the mechanism of UME curing did not change in the presence of nanoclay. In contrast, the CO 2 fixation results showed a significant change in the activation energy dependency. The Thermal stability parameters include the initial degradation temperature (IDT), the temperature at the maximum rate of weight loss (T max ), and the decomposition activation energy (E d ) were determined by thermal gravimetry analysis. Dynamic mechanical thermal analysis measurements showed that the presence of organoclay in CFME increases the T g of nano composite in contrast to UME. The fracture roughness of UME, CFME and CFNE were determined by scanning electron microscope. The exfoliated UME/1%clay nanocomposite was confirmed by TEM image. - Highlights: • A new epoxy resin was synthesized using CO 2 fixation reaction. • The synthesized epoxy resin was modified by an organo nano-clay. • CO 2 fixation noticeably changed the curing mechanism. • CO 2 fixation reaction consumes CO 2 which is a harmful greenhouse gas

Positron lifetime study of electron-irradiated epoxy resins

International Nuclear Information System (INIS)

Suevegh, K.; Vertes, A.; Wojnarovits, L.; Foeldiak, G.; Liszkai, L.; Kajcsos, Zs.

1990-01-01

Two bisphenol-A type epoxy resins were irradiated by electron beam and studied afterwards by positron lifetime spectroscopy. An interesting result is that despite of the considerable amount of free-radicals, no inhibition of positronium formation was observed in the two epoxies. Nevertheless, several serious differences were detected between the studied polymers. The results suggest that the radiation-resistant properties of epoxies depend strongly on the amount of the curing agent. (author) 8 refs.; 2 figs

Non-isothermal cure and exfoliation of tri-functional epoxy-clay nanocomposites

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F. Shiravand

2015-08-01

Full Text Available The non-isothermal cure kinetics of polymer silicate layered nanocomposites based on a tri-functional epoxy resin has been investigated by differential scanning calorimetry. From an analysis of the kinetics as a function of the clay content, it can be concluded that the non-isothermal cure reaction can be considered to consist of four different processes: the reaction of epoxy groups with the diamine curing agent; an intra-gallery homopolymerisation reaction which occurs concurrently with the epoxy-amine reaction; and two extra-gallery homopolymerisation reactions, catalysed by the onium ion of the organically modified clay and by the tertiary amines resulting from the epoxy-amine reaction. The final nanostructure displays a similar quality of exfoliation as that observed for the isothermal cure of the same nanocomposite system. This implies that the intra-gallery reaction, which is responsible for the exfoliation, is not significantly inhibited by the extra-gallery epoxy-amine cross-linking reaction.

Epoxy resin casting of trim coils for superconducting cyclotron

International Nuclear Information System (INIS)

Hajra, D.P.; Sarkar, S.C.; Saha, Subimal; Chaudhuri, J.; Bhandari, R.K.

2006-01-01

The life of any magnet depends on the soundness of the coil insulation, its aging properties and initial and final endurance limitations. The insulation of water-cooled trim coils for superconducting cyclotron is made of glass fibre tape with heat cured unfilled epoxy resin combination. This type of insulation has been selected to achieve excellent stability against thermal and electromagnetic stresses, tight dimensional control, good dielectric strength, non-hygroscopic and considerably low vapour-pressure as it will be inside rough vacuum. The process development and the difficulties encountered for appropriate selection of epoxy resin combination, potting, vacuum process, curing cycle, control of coil dimension to achieve a sound coil absolutely free from cracks, trapped air and voids has been discussed. (author)

Isothermal curing of polymer layered silicate nanocomposites based upon epoxy resin by means of anionic homopolymerisation

International Nuclear Information System (INIS)

Román, Frida; Calventus, Yolanda; Colomer, Pere; Hutchinson, John M.

2013-01-01

Highlights: • The nanocomposite with low content of clay displayed improved thermal properties. • The vitrification was observed in the isothermal curing. • Dielectric relaxations outside and inside of the clay galleries were detected. - Abstract: The use of an initiator, 4-(dimethylamino) pyridine (DMAP), to promote an anionic homopolymerisation reaction for the isothermal cure of polymer layered silicate (PLS) nanocomposites based on an epoxy resin, as well as the effect of the nanoclay content, have been studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dielectric relaxation spectroscopy (DRS) and transmission electron microscopy (TEM). The vitrification phenomenon was observed during the isothermal cure process, and it was found that the nanocomposite with a low clay content (2 wt%), denoted EDM2, shows improved thermal properties with respect to the unreinforced resin (denoted ED), while the nanocomposite with a higher clay content (5 wt%), denoted EDM5, displayed inferior properties. The cure kinetics were analysed by different methods, and it was observed that the activation energy and kinetic parameters of EDM2 were lower compared to the other two systems. Examination of the nanostructure of the cured EDM2 nanocomposite showed partial exfoliation, while the EDM5 system retains an intercalated nanostructure. In the DRS studies of the curing process of the EDM2 system, two dielectric relaxations were detected, which are associated with the molecular mobility in the curing reaction which takes place both outside and inside the clay galleries

Curing behaviors and properties of an extrinsic toughened epoxy/anhydride system and an intrinsic toughened epoxy/anhydride system

International Nuclear Information System (INIS)

Fan, Mengjin; Liu, Jialin; Li, Xiangyuan; Cheng, Jue; Zhang, Junying

2013-01-01

Highlights: ► Two curing systems (ETRS and ITRS) with similar chemical composite were prepared. ► The curing kinetics of the ETRS and the novel ITRS were comparatively studied. ► Crosslinking density can affect the kinetic schemes of the two curing systems. ► Their mechanical properties and thermal stabilities were also comparatively studied. ► Crosslinking density may play an influential role in mechanical properties. - Abstract: The curing kinetics of an extrinsic toughened epoxy (mixture of diglycidyl ether of bisphenol-A and 1,4-butanediol epoxy resin, DGEBA/DGEBD) and an intrinsic toughened epoxy (ethoxylated bisphenol-A epoxy resin with two oxyethylene units, DGEBAEO-2) using hexahydrophthalic anhydride (HHPA) as curing agent and tris-(dimethylaminomethyl) phenol (DMP-30) as accelerator were comparatively studied by non-isothermal DSC with a model-fitting Málek approach and a model-free advanced isoconversional method of Vyazovkin. The dynamic mechanical properties and thermal stabilities of the cured materials were investigated by DMTA and TGA, respectively. The results showed that Šesták–Berggren model can generally simulate well the reaction rates of these two systems. The activation energy of DGEBA/DGEBD/HHPA/DMP-30 at high fractional conversion changed much higher than that of DGEBAEO-2/HHPA/DMP-30, indicating the increased steric hindrance mainly affected the reaction kinetic scheme of DGEBA/DGEBD/HHPA/DMP-30. The T g and storage moduli of cured DGEBAEO-2/HHPA/DMP-30 were lower than those of cured DGEBA/DGEBD/HHPA/DMP-30 according to DMTA while TGA showed that the thermal stabilities of these two cured systems were similar

Curing behaviors and properties of an extrinsic toughened epoxy/anhydride system and an intrinsic toughened epoxy/anhydride system

Energy Technology Data Exchange (ETDEWEB)

Fan, Mengjin; Liu, Jialin; Li, Xiangyuan [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Cheng, Jue, E-mail: chengjue@mail.buct.edu.cn [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Junying, E-mail: zjybuct@gmail.com [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China)

2013-02-20

Highlights: ► Two curing systems (ETRS and ITRS) with similar chemical composite were prepared. ► The curing kinetics of the ETRS and the novel ITRS were comparatively studied. ► Crosslinking density can affect the kinetic schemes of the two curing systems. ► Their mechanical properties and thermal stabilities were also comparatively studied. ► Crosslinking density may play an influential role in mechanical properties. - Abstract: The curing kinetics of an extrinsic toughened epoxy (mixture of diglycidyl ether of bisphenol-A and 1,4-butanediol epoxy resin, DGEBA/DGEBD) and an intrinsic toughened epoxy (ethoxylated bisphenol-A epoxy resin with two oxyethylene units, DGEBAEO-2) using hexahydrophthalic anhydride (HHPA) as curing agent and tris-(dimethylaminomethyl) phenol (DMP-30) as accelerator were comparatively studied by non-isothermal DSC with a model-fitting Málek approach and a model-free advanced isoconversional method of Vyazovkin. The dynamic mechanical properties and thermal stabilities of the cured materials were investigated by DMTA and TGA, respectively. The results showed that Šesták–Berggren model can generally simulate well the reaction rates of these two systems. The activation energy of DGEBA/DGEBD/HHPA/DMP-30 at high fractional conversion changed much higher than that of DGEBAEO-2/HHPA/DMP-30, indicating the increased steric hindrance mainly affected the reaction kinetic scheme of DGEBA/DGEBD/HHPA/DMP-30. The T{sub g} and storage moduli of cured DGEBAEO-2/HHPA/DMP-30 were lower than those of cured DGEBA/DGEBD/HHPA/DMP-30 according to DMTA while TGA showed that the thermal stabilities of these two cured systems were similar.

Biphenyl liquid crystalline epoxy resin as a low-shrinkage resin-based dental restorative nanocomposite.

Science.gov (United States)

Hsu, Sheng-Hao; Chen, Rung-Shu; Chang, Yuan-Ling; Chen, Min-Huey; Cheng, Kuo-Chung; Su, Wei-Fang

2012-11-01

Low-shrinkage resin-based photocurable liquid crystalline epoxy nanocomposite has been investigated with regard to its application as a dental restoration material. The nanocomposite consists of an organic matrix and an inorganic reinforcing filler. The organic matrix is made of liquid crystalline biphenyl epoxy resin (BP), an epoxy resin consisting of cyclohexylmethyl-3,4-epoxycyclohexanecarboxylate (ECH), the photoinitiator 4-octylphenyl phenyliodonium hexafluoroantimonate and the photosensitizer champhorquinone. The inorganic filler is silica nanoparticles (∼70-100 nm). The nanoparticles were modified by an epoxy silane of γ-glycidoxypropyltrimethoxysilane to be compatible with the organic matrix and to chemically bond with the organic matrix after photo curing. By incorporating the BP liquid crystalline (LC) epoxy resin into conventional ECH epoxy resin, the nanocomposite has improved hardness, flexural modulus, water absorption and coefficient of thermal expansion. Although the incorporation of silica filler may dilute the reinforcing effect of crystalline BP, a high silica filler content (∼42 vol.%) was found to increase the physical and chemical properties of the nanocomposite due to the formation of unique microstructures. The microstructure of nanoparticle embedded layers was observed in the nanocomposite using scanning and transmission electron microscopy. This unique microstructure indicates that the crystalline BP and nanoparticles support each other and result in outstanding mechanical properties. The crystalline BP in the LC epoxy resin-based nanocomposite was partially melted during exothermic photopolymerization, and the resin expanded via an order-to-disorder transition. Thus, the post-gelation shrinkage of the LC epoxy resin-based nanocomposite is greatly reduced, ∼50.6% less than in commercialized methacrylate resin-based composites. This LC epoxy nanocomposite demonstrates good physical and chemical properties and good biocompatibility

High performance, rapid thermal/UV curing epoxy resin for additive manufacturing of short and continuous carbon fiber epoxy composites

Science.gov (United States)

Lewicki, James

2018-04-17

An additive manufacturing resin system including an additive manufacturing print head; a continuous carbon fiber or short carbon fibers operatively connected to the additive manufacturing print head; and a tailored resin operatively connected to the print head, wherein the tailored resin has a resin mass and wherein the tailored resin includes an epoxy component, a filler component, a catalyst component, and a chain extender component; wherein the epoxy component is 70-95% of the resin mass, wherein the filler component is 1-20% of the resin mass, wherein the catalyst component is 0.1-10% of the resin mass, and wherein the chain extender component is 0-50% of the resin mass.

Critical parameters for electron beam curing of cationic epoxies and property comparison of electron beam cured cationic epoxies versus thermal cured resins and composites

International Nuclear Information System (INIS)

Janke, C.J.; Norris, R.E.; Yarborough, K.; Lopata, V.J.

1997-01-01

Electron beam curing of composites is a nonthermal, nonautoclave curing process offering the following advantages compared to conventional thermal curing: substantially reduced manufacturing costs and curing times; improvements in part quality and performance; reduced environmental and health concerns; and improvements in material handling. In 1994 a Cooperative Research and Development Agreement (CRADA), sponsored by the Department of Energy Defense Programs and 10 industrial partners, was established to advance electron beam curing of composites. The CRADA has successfully developed hundreds of new toughened and untoughened resins, offering unlimited formulation and processing flexibility. Several patent applications have been filed for this work. Composites made from these easily processable, low shrinkage material match the performance of thermal cured composites and exhibit: low void contents comparable to autoclave cured composites (less than 1%); superb low water absorption values in the same range as cyanate esters (less than 1%); glass transition temperatures rivaling those of polyimides (greater than 390 C); mechanical properties comparable to high performance, autoclave cured composites; and excellent property retention after cryogenic and thermal cycling. These materials have been used to manufacture many composite parts using various fabrication processes including hand lay-up, tow placement, filament winding, resin transfer molding and vacuum assisted resin transfer molding

Physical and chemical durability of cement impregnated epoxy resin

International Nuclear Information System (INIS)

Suryantoro

1997-01-01

Immobilization of simulation radioactive waste contains Cs and Sr with cement impregnated epoxy resin has been done. Low level liquid waste in 30% weight mixed cement homogeneously and then set in its curing time about 28 days. Waste from was impregnated with epoxy resin (Bisphenol-A-diglycidylether) and use Triethylenteramin as catalyst. the sample of cement impregnated epoxy resin 2.5 cm x 2.5 cm in diameter and length was tested by Paul Weber. The compressive strength was obtained of 4.08 kN.cm - 2. The sochxlet apparatus was run on flow rate of 300 ml/hour at 100 o C and during 24 hours. The leaching rate of Cs was round on 5.5 x 10 - 4 g.cm - 2.d - 1 and Sr was 6.1 x 10 - 4 g.cm - 2.d - 1 (author)

Preparation of low viscosity epoxy acrylic acid photopolymer prepolymer in light curing system

Science.gov (United States)

Li, P.; Huang, J. Y.; Liu, G. Z.

2018-01-01

With the integration and development of materials engineering, applied mechanics, automatic control and bionics, light cured composite has become one of the most favourite research topics in the field of materials and engineering at home and abroad. In the UV curing system, the prepolymer and the reactive diluent form the backbone of the cured material together. And they account for more than 90% of the total mass. The basic properties of the cured product are mainly determined by the prepolymer. A low viscosity epoxy acrylate photosensitive prepolymer with a viscosity of 6800 mPa • s (25 °C ) was obtained by esterification of 5 hours with bisphenol A epoxy resin with high epoxy value and low viscosity.

Viscoelastic properties of graphene-based epoxy resins

Science.gov (United States)

Nobile, Maria Rossella; Fierro, Annalisa; Rosolia, Salvatore; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

2015-12-01

In this paper the viscoelastic properties of an epoxy resin filled with graphene-based nanoparticles have been investigated in the liquid state, before curing, by means of a rotational rheometer equipped with a parallel plate geometry. Exfoliated graphite was prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The percentage of exfoliated graphite was found to be 56%. The epoxy matrix was prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), was added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the partially exfoliated graphite (pEG) in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behaviour while, at 3 wt % pEG content, the complex viscosity of the nanocomposite clearly shows a shear thinning behaviour with η* values much higher at the lower frequencies. The increase in complex viscosity with the increasing of the partially exfoliated graphite content was mostly caused by a dramatic increase in the storage modulus. All the graphene-based epoxy mixtures were cured by a two-stage curing cycles: a first isothermal stage was carried out at the lower temperature of 125°C for 1 hour while the second isothermal stage was performed at the higher temperature of 200°C for 3 hours. The mechanical properties of the cured nanocomposites show high values in the storage modulus and glass transition temperature.

Modification of bifunctional epoxy resin using CO{sub 2} fixation process and nanoclay

Energy Technology Data Exchange (ETDEWEB)

Khoshkish, Morteza; Bouhendi, Hosein, E-mail: H.boohendi@ippi.ac.ir; Vafayan, Mehdi

2014-10-15

A bifunctional epoxy resin was modified by using a CO{sub 2} fixation solution process in the presence of tetra n-butyl ammonium bromide (TBAB) as catalyst and the modified treated resin was treated by cloisite 30B as nano additive. The Unmodified epoxy resin (UME), CO{sub 2} fixated modified epoxy resin (CFME), and CFME/clay nano composite (CFMEN), were cured by diethylenetriamine (DETA). A cycloaliphatic compound as a reactive diluent was used to control the viscosity of high viscose CFME. The exfoliation of organoclay in UME and CFME was investigated by X-ray diffraction and activation energy was computed using the advanced integral isoconversional method. The activation energy dependency demonstrated that the mechanism of UME curing did not change in the presence of nanoclay. In contrast, the CO{sub 2} fixation results showed a significant change in the activation energy dependency. The Thermal stability parameters include the initial degradation temperature (IDT), the temperature at the maximum rate of weight loss (T{sub max}), and the decomposition activation energy (E{sub d}) were determined by thermal gravimetry analysis. Dynamic mechanical thermal analysis measurements showed that the presence of organoclay in CFME increases the T{sub g} of nano composite in contrast to UME. The fracture roughness of UME, CFME and CFNE were determined by scanning electron microscope. The exfoliated UME/1%clay nanocomposite was confirmed by TEM image. - Highlights: • A new epoxy resin was synthesized using CO{sub 2} fixation reaction. • The synthesized epoxy resin was modified by an organo nano-clay. • CO{sub 2} fixation noticeably changed the curing mechanism. • CO{sub 2} fixation reaction consumes CO{sub 2} which is a harmful greenhouse gas.

Synthesis and electrical characterization of low-temperature thermal-cured epoxy resin/functionalized silica hybrid-thin films for application as gate dielectrics

Energy Technology Data Exchange (ETDEWEB)

Na, Moonkyong, E-mail: nmk@keri.re.kr [HVDC Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); System on Chip Chemical Process Research Center, Department of Chemical Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 790-784 (Korea, Republic of); Kang, Young Taec [Creative and Fundamental Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); Department of Polymer Science and Engineering, Pusan National University, Busan, 609-735 (Korea, Republic of); Kim, Sang Cheol [HVDC Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); Kim, Eun Dong [Creative and Fundamental Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of)

2013-07-31

Thermal-cured hybrid materials were synthesized from homogenous hybrid sols of epoxy resins and organoalkoxysilane-functionalized silica. The chemical structures of raw materials and obtained hybrid materials were characterized using Fourier transform infrared spectroscopy. The thermal resistance of the hybrids was enhanced by hybridization. The interaction between epoxy matrix and the silica particles, which caused hydrogen bonding and van der Waals force was strengthened by organoalkoxysilane. The degradation temperature of the hybrids was improved by approximately 30 °C over that of the parent epoxy material. The hybrid materials were formed into uniformly coated thin films of about 50 nm-thick using a spin coater. An optimum mixing ratio was used to form smooth-surfaced hybrid films. The electrical property of the hybrid film was characterized, and the leakage current was found to be well below 10{sup −6} A cm{sup −2}. - Highlights: • Preparation of thermal-curable hybrid materials using epoxy resin and silica. • The thermal stability was enhanced through hybridization. • The insulation property of hybrid film was investigated as gate dielectrics.

Reinforcing styrene butadiene rubber with lignin-novolac epoxy resin networks

Directory of Open Access Journals (Sweden)

P. Yu

2015-01-01

Full Text Available In this study, lignin-novolac epoxy resin networks were fabricated in the styrene butadiene rubber (SBR matrix by combination of latex compounding and melt mixing. Firstly, SBR/lignin compounds were co-coagulated by SBR latex and lignin aqueous solution. Then the novolac epoxy resin (F51 was added in the SBR/lignin compounds by melt compounding method. F51 was directly cured by lignin via the ring-opening reaction of epoxy groups of F51 and OH groups (or COOH groups of lignin during the curing process of rubber compounds, as was particularly evident from Fourier transform infrared spectroscopy (FTIR studies and maximum torque of the curing analysis. The existence of lignin-F51 networks were also detected by scanning electron microscope (SEM and dynamic mechanical analysis (DMA. The structure of the SBR/lignin/F51 was also characterized by rubber process analyzer (RPA, thermogravimetric analysis (TGA and determination of crosslinking density. Due to rigid lignin-F51 networks achieved in SBR/lignin/F51 composites, it was found that the hardness, modulus, tear strength, crosslinking density, the temperature of 5 and 10% weight-loss were significantly enhanced with the loading of F51.

Curing kinetics, mechanism and chemorheological behavior of methanol etherified amino/novolac epoxy systems

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S. F. Zhao

2014-02-01

Full Text Available The curing kinetics and mechanism of epoxy novolac resin (DEN and modified epoxy novolac resin (MDEN with methanol etherified amino resin were studied by means of differential scanning calorimetry (DSC, Fourier transforminfrared (FT-IR spectroscopy and chemorheological analysis. Their kinetics parameters and models of the curing were examined utilizing isoconversional methods, Flynn-Wall-Ozawa and Friedman methods. For the DEN mixture, its average activation energy (Ea was 71.05 kJ/mol and the autocatalytic model was established to describe the curing reaction. The MDEN mixture exhibited three dominant curing processes, termed as reaction 1, reaction 2 and reaction 3; and their Ea were 70.05, 106.55 and 101.91 kJ/mol, respectively. Besides, Ea of reaction 1 was similar to that of DEN mixture, while Ea of reactions 2 and 3 corresponded to that of the etherification reaction between hydroxyl and epoxide group. Moreover, these three dominant reactions were nth order in nature. Furthermore, their curing mechanisms were proposed from the results of DSC and FTIR. The chemorheological behavior was also investigated to obtain better plastics products via optimizing the processing schedules.

Formulation of eb-curable epoxy resin : some important parameters

International Nuclear Information System (INIS)

Dahlan bin Haji Mohd; Hosoi, Fumio; Sasaki, Takashi

1989-01-01

The works on the electron-beam curing of surface coatings using epoxy acrylic-based resins were discussed. The works covered among other things the effect of molecular weights of the resins on the physical properties of coatings and their physical and chemical characterizations. The emphasis was given to formulating the resins applicable to surface coatings. Curings were done on a low-energy electron beam accelerator operating at 250 kV. A number of parameters deemed important to formulations, such as the molecular weights of the oligomers and monomers, monomer ratios, and HEA additions were explored. It was found that one could modify the physical properties of the coatings by changing or adjusting those parameters. (author)

Epoxy Nanocomposites - Curing Rheokinetics, Wetting and Adhesion to Fibers

International Nuclear Information System (INIS)

Ilyin, S. O.; Kotomin, S. V.; Kulichikhin, V. G.

2010-01-01

Epoxy nanocomposites considered as challenging polymeric matrix for advanced reinforced plastics. Nanofillers change rheokinetics of epoxy resin curing, affect wetting and adhesion to aramid and carbon fibers. In all cases extreme dependence of adhesive strength vs filler content in the binder was observed. New experimental techniques were developed to study wettability and fiber-matrix adhesion interaction, using yarn penetration path length, aramid fiber knot pull-up test and electrical admittance of the fracture surface of CFRP.

The Effects of in Situ-Formed Silver Nanoparticles on the Electrical Properties of Epoxy Resin Filled with Silver Nanowires

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Gwang-Seok Song

2016-04-01

Full Text Available A novel method for preparing epoxy/silver nanocomposites was developed via the in situ formation of silver nanoparticles (AgNPs within the epoxy resin matrix while using silver nanowires (AgNWs as a conductive filler. The silver–imidazole complex was synthesized from silver acetate (AgAc and 1-(2-cyanoethyl-2-ethyl-4-methylimidazole (imidazole. AgNPs were generated in situ during the curing of the epoxy resin through the thermal decomposition of the AgAc–imidazole complex, which was capable of reducing Ag+ to Ag by itself. The released imidazole acted as a catalyst to cure the epoxy. Additionally, after the curing process, the in situ-generated AgNPs were stabilized by the formed epoxy network. Therefore, by using the thermal decomposition method, uniformly dispersed AgNPs of approximately 100 nm were formed in situ in the epoxy matrix filled with AgNWs. It was observed that the nanocomposites containing in situ-formed AgNPs exhibited isotropic electrical properties in the epoxy resins in the presence of AgNWs.

Effects of graphene oxides on the cure behaviors of a tetrafunctional epoxy resin

Directory of Open Access Journals (Sweden)

2011-09-01

Full Text Available The influence of graphene oxides (GOs on the cure behavior and thermal stability of a tetrafunctional tetraglycidyl-4,4’-diaminodiphenylmethane cured with 4,4’-diaminodiphenylsulfone was investigated by using dynamic differential scanning calorimetry (DSC and thermogravimetric analysis (TGA. The dynamic DSC results showed that the initial reaction temperature and exothermal peak temperature decreased with the increase of GO contents. Furthermore, the addition of GO increased the enthalpy of epoxy cure reaction. Results from activation energy method showed that activation energies of GO/epoxy nanocomposites greatly decreased with the GO content in the latter stage, indicating that GOs significantly hindered the occurrence of vitrification. The oxygen functionalities, such as hydroxyl and carboxyl groups, on the surface of GOs acted as catalysts and facilitated the curing reaction and the catalytic effect increased with the GO contents. TGA results revealed that the addition of GOs decreased the thermal stability of epoxy.

DSC and curing kinetics study of epoxy grouting diluted with furfural -acetone slurry

Science.gov (United States)

Yin, H.; Sun, D. W.; Li, B.; Liu, Y. T.; Ran, Q. P.; Liu, J. P.

2016-07-01

The use of furfural-acetone slurry as active diluents of Bisphenol-A epoxy resin (DGEBA) groutings has been studied by dynamic and non-isothermal DSC for the first time. Curing kinetics study was investigated by non-isothermal differential scanning calorimetries at different heating rates. Activation enery (Ea) was calculated based on Kissinger and Ozawa Methods, and the results showed that Ea increased from 58.87 to 71.13KJ/mol after the diluents were added. The furfural-acetone epoxy matrix could cure completely at the theoretical curing temperature of 365.8K and the curing time of 139mins, which were determined by the kinetic model parameters.

Contact allergy to epoxy resin

DEFF Research Database (Denmark)

Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil

2012-01-01

Background. Epoxy resin monomers are strong skin sensitizers that are widely used in industrial sectors. In Denmark, the law stipulates that workers must undergo a course on safe handling of epoxy resins prior to occupational exposure, but the effectiveness of this initiative is largely unknown...... in an educational programme. Conclusion. The 1% prevalence of epoxy resin contact allergy is equivalent to reports from other countries. The high occurrence of epoxy resin exposure at work, and the limited use of protective measures, indicate that reinforcement of the law is required....

Electron-beam curing of epoxy resins: effect of alcohols on cationic ...

Indian Academy of Sciences (India)

Unknown

Electron-beam (e-beam) induced polymerization of epoxy resins proceeds via cationic mechanism in presence of suitable ... generate ionic species, free radicals, and/or molecules in .... bisphenol A) and the effect of presence of different OH.

Elastic properties, reaction kinetics, and structural relaxation of an epoxy resin polymer during cure

Science.gov (United States)

Heili, Manon; Bielawski, Andrew; Kieffer, John

The cure kinetics of a DGEBA/DETA epoxy is investigated using concurrent Raman and Brillouin light scattering. Raman scattering allows us to monitor the in-situ reaction and quantitatively assess the degree of cure. Brillouin scattering yields the elastic properties of the system, providing a measure of network connectivity. We show that the adiabatic modulus evolves non-uniquely as a function of cure degree, depending on the cure temperature and the molar ratio of the epoxy. Two mechanisms contribute to the increase in the elastic modulus of the material during curing. First, there is the formation of covalent bonds in the network during the curing process. Second, following bond formation, the epoxy undergoes structural relaxation toward an optimally packed network configuration, enhancing non-bonded interactions. We investigate to what extent the non-bonded interaction contribution to structural rigidity in cross-linked polymers is reversible, and to what extent it corresponds to the difference between adiabatic and isothermal moduli obtained from static tensile, i.e. the so-called relaxational modulus. To this end, we simultaneously measure the adiabatic and isothermal elastic moduli as a function of applied strain and deformation rate.

Flame retardancy and thermal properties of epoxy acrylate resin/alpha-zirconium phosphate nanocomposites used for UV-curing flame retardant films

International Nuclear Information System (INIS)

Xing Weiyi; Jie Ganxin; Song Lei; Wang Xin; Lv Xiaoqi; Hu Yuan

2011-01-01

This paper reported the UV-curing flame retardant film, which consisted of epoxy acrylate resin (EA) used as an oligomer, tri(acryloyloxyethyl) phosphate (TAEP) and triglycidyl isocyanurate acrylate (TGICA) used as flame retardant (FR). The flame retardancy and thermal properties of films were reinforced by using alpha-zirconium phosphate (α-Zr (HPO 4 ) 2 H 2 O, α-ZrP). The morphology of nanocomposite film was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results showed that the organophilic α-ZrP (OZrP) layers were dispersed well in epoxy acrylate resin. Microscale Combustion Calorimeter (MCC), thermogravimetric analysis (TGA) and thermogravimetric analysis/infrared spectrometry (TGA-IR) were used to characterize the flame retardant property and thermal stability. It was found that the incorporation of TAEP and TGICA can reduce the flammability of EA. Moreover, further reductions were observed due to the addition of OZrP. The char residue for systems with or without OZrP was also explored by scanning electron microscopy (SEM).

Strain development in a filled epoxy resin curing under constrained and unconstrained conditions as assessed by Fibre Bragg Grating sensors

Directory of Open Access Journals (Sweden)

2007-04-01

Full Text Available The influence of adhesion to the mould wall on the released strain of a highly filled anhydride cured epoxy resin (EP, which was hardened in an aluminium mould under constrained and unconstrained condition, was investigated. The shrinkage-induced strain was measured by fibre optical sensing technique. Fibre Bragg Grating (FBG sensors were embedded into the curing EP placed in a cylindrical mould cavity. The cure-induced strain signals were detected in both, vertical and horizontal directions, during isothermal curing at 75 °C for 1000 minutes. A huge difference in the strain signal of both directions could be detected for the different adhesion conditions. Under non-adhering condition the horizontal and vertical strain-time traces were practically identical resulting in a compressive strain at the end of about 3200 ppm, which is a proof of free or isotropic shrinking. However, under constrained condition the horizontal shrinkage in the EP was prevented due to its adhesion to the mould wall. So, the curing material shrunk preferably in vertical direction. This resulted in much higher released compressive strain signals in vertical (10430 ppm than in horizontal (2230 ppm direction. The constrained cured EP resins are under inner stresses. Qualitative information on the residual stress state in the molding was deduced by exploiting the birefringence of the EP.

Simultaneous acoustic and dielectric real time curing monitoring of epoxy systems

Science.gov (United States)

Gkikas, G.; Saganas, Ch.; Grammatikos, S. A.; Aggelis, D. G.; Paipetis, A. S.

2012-04-01

The attainment of structural integrity of the reinforcing matrix in composite materials is of primary importance for the final properties of the composite structure. The detailed monitoring of the curing process on the other hand is paramount (i) in defining the optimal conditions for the impregnation of the reinforcement by the matrix (ii) in limiting the effects of the exotherm produced by the polymerization reaction which create unwanted thermal stresses and (iii) in securing optimal behavior in matrix controlled properties, such as off axis or shear properties and in general the durability of the composite. Dielectric curing monitoring is a well known technique for distinguishing between the different stages of the polymerization of a typical epoxy system. The technique successfully predicts the gelation and the vitrification of the epoxy and has been extended for the monitoring of prepregs. Recent work has shown that distinct changes in the properties of the propagated sound in the epoxy which undergoes polymerization is as well directly related to the gelation and vitrification of the resin, as well as to the attainment of the final properties of the resin system. In this work, a typical epoxy is simultaneously monitored using acoustic and dielectric methods. The system is isothermally cured in an oven to avoid effects from the polymerization exotherm. Typical broadband sensors are employed for the acoustic monitoring, while flat interdigital sensors are employed for the dielectric scans. All stages of the polymerization process were successfully monitored and the validity of both methods was cross checked and verified.

Optimization of the rheological properties of epoxy resins for glass and carbon reinforced plastics

Science.gov (United States)

Phyo Maung, Pyi; Malysheva, G.; Romanova, I.

2016-10-01

Vacuum assisted resin transfer moulding (VARTM) offers advantages such as simplicity, low cost of consumables, and the ability to carry out the impregnation process and curing without using expensive equipment and tooling. In the VARTM process, rheological properties of resin have a critical impact on the impregnation and curing process. In this article, the experimental results of viscosity are presented, including the glass transition temperature, and the tensile and bending strength of the epoxy binders with the amine hardener, which depend on the quantity of its active solvent composition. The active solvent used is diethylene glycol. It shows that for an increase in the content of the active solvent, a reduction in the viscosity and a reduction of the glass transition temperature and strength occurs. The optimum composition of the binder is selected by using the Pareto optimization criteria and the Cayley - Smorodinskaya method. By using the epoxy binder, the active solvent should not exceed 10-15% by weight. This approach helps to optimize the amount of active solvent added to the epoxy resins for the criterion of viscosity, strength, and heat resistance.

Immobilization of spent resin with epoxy resin

International Nuclear Information System (INIS)

Gultom, O.; Suryanto; Sayogo; Ramdan

1997-01-01

immobilization of spent resin using epoxy resin has been conducted. The spent resin was mixtured with epoxy resin in variation of concentration, i.e., 30, 40, 50, 60, 70 weight percent of spent resin. The mixture were pour into the plastic tube, with a diameter of 40 mm and height of 40 mm. The density, compressive strength and leaching rate were respectively measured by quanta chrome, paul weber apparatus and gamma spectrometer. The results showed that the increasing of waste concentration would be decreased the compressive strength, and increased density by immobilized waste. The leaching rate of 137 Cs from waste product was not detected in experiment (author)

CURING OF POLYMERIC COMPOSITES USING MICROWAVE RESIN TRANSFER MOULDING (RTM

Directory of Open Access Journals (Sweden)

R. YUSOFF

2007-08-01

Full Text Available The main objective of this work is to compare the difference between microwave heating and conventional thermal heating in fabricating carbon/epoxy composites. Two types of epoxy resin systems were used as matrices, LY5052-HY5052 and DGEBA-HY917-DY073. All composite samples were fabricated using resin transfer moulding (RTM technique. The curing of the LY5052-HY5052-carbon and the DGEBA-HY917-DY073-carbon composite systems, were carried out at 100 °C and 120 °C, respectively. Microwave heating showed better temperature control than conventional heating, however, the heating rate of the microwave cured samples were slower than the conventionally cured samples. This was attributed to the lower power (250 W used when heating with microwaves compared to 2000 W used in conventional heating. Study of thermal characteristics as curing progressed showed that the polymerisation reaction occurred at a faster rate during microwave curing than in conventional curing for both the DGEBA and the LY/HY5052 carbon composite systems. The actual cure cycle was reduced from 60 minutes to 40 minutes when using microwaves for curing DGEBA-carbon composites. As for LY/HY5052-carbon composites, the actual cure cycle was reduced from 3 hours to 40 minutes. Both conventional and microwave heating yielded similar glass transition temperatures (120 °C for DGEBA systems and 130 °C for LY/HY5052 systems. Microwave cured composites had higher void contents than conventionally cured composites (2.2-2.8% and 1.8-2.4% for DGEBA and LY/HY5052 microwave cured composites, respectively, compared to 0.2-0.4% for both DGEBA and LY/HY5052 thermally cured composites. C-scan traces showed that all composites, regardless of methods of curing, had minimal defects.

Nanostructure of tetrafunctional epoxy resins and composites: Correlation to moisture absorption properties

Science.gov (United States)

Bolan, Brett Andrew

The effect that changes in network topology, while maintaining a constant network polarity (i.e. thermodynamic driving force was kept constant), had upon the moisture absorption properties of an aerospace grade tetrafunctional epoxy (TGMDA) cured with multifunctional amines were investigated. Utilizing Positron Annihilation Lifetime Spectroscopy (PALS) to characterize the nanoscale structure of these epoxies, it was found that as the "static" hole volume (a measurement of packing defects at 0K) increased so did the equilibrium uptake. PALS studies of one of these resins cured to varying extents, found that this static amount increased with degree of cure indicating that the network becomes more open as a direct consequence of crosslinking. Polar groups, which are the attractive force for diffusion, are in the vicinity of these crosslinks, therefore it is believed that the increase in static hole volume results in exposing more polar groups for absorption. The diffusion coefficient, which is representative of the kinetic aspect of diffusion, was also investigated. It was discovered that the amount of nanohole volume in the polymer; whether the total, the static, or dynamic (i.e. thermally activated) does not correlate to the diffusion coefficient in anyway. Furthermore, at an isotherm the diffusion coefficients for all these materials were relatively constant. From this it is hypothesized that it is the similar sub-Tsb{g} motions of these resins which is the rate limiting step in diffusion. This was bolstered by the fact that the activation energy for diffusion and for the sub-Tsb{g} motions for these epoxies are of the same order of magnitude. The nanostructure of fiber reinforced epoxy composites (i.e. a boron/epoxy and a graphite/epoxy) were probed with the bulk PALS technique as well. It was observed that for the graphite/epoxy composite and its flash (i.e. no fibers present) cured under identical conditions, that the nanoholes in the composite were larger than

Study on epoxy resin modified by polyether ionic liquid

Science.gov (United States)

Jin, X. C.; Guo, L. Y.; Deng, L. L.; Wu, H.

2017-06-01

Chloride 1-carboxyl polyether-3-methyl imidazole ionic liquid (PIIL) was synthesized. Then blended with epoxy resin(EP) to prepare the composite materials of PIIL/EP, which cured with aniline curing agent. The structure and curing performance of PIIL/EP were determined by FT-IR and DSC. The effects of the content of PIIL on strength of EP were studied. The results show that the PIIL was the target product. The strength was improved significantly with increase of the PIIL content. The obvious rubber elasticity of PIIL/EP after cured was showed when the content of PIIL accounts for 40% and the impact strength was up to 15.95kJ/m2.

Action of ionizing radiation on epoxy resins

Energy Technology Data Exchange (ETDEWEB)

Van de Voorde, M. E.

1970-12-01

The resistance of classical and experimental epoxy resins to irradiation was studied. The resistance to irradiation of epoxy resins of diverse compositions as well as the development of resins having a radioresistance that approaches that of certain ceramics are discussed. Sources of irradiation and the techniques of dosimetry used are described. The structures of certain epoxy resins and of hardeners are given. The preparation of these resins and their physical properties is described. The effects of radiation on epoxy resins, as well as conditions of irradiation, and suggested mechanisms for degradation of the irradiated resins are discussed. The relationship between chemical structure of the resins and their physical properties is evaluated. (115 references) (JCB)

Synthesis and characterisation of epoxy resins reinforced with carbon nanotubes and nanofibers.

Science.gov (United States)

Prolongo, S G; Gude, M R; Ureña, A

2009-10-01

Epoxy nanocomposites were fabricated using two kinds of nanofiller, amino-functionalized multi-walled carbon nanotubes (CNTs) and non-treated long carbon nanofibers (CNFs). The non-cured mixtures were analysed through viscosity measurements. The effect of the nanoreinforcement on the curing process was determined by differential scanning calorimetry. Finally, the characterisation of cured nanocomposites was carried out studying their thermo-mechanical and electrical behaviour. At room temperature, the addition of CNTs causes a viscosity increase of epoxy monomer much more marked than the introduction of CNFs due to their higher specific area. It was probed that in that case exists chemical reaction between amino-functionalized CNTs and the oxirane rings of epoxy monomer. The presence of nanoreinforcement induces a decrease of curing reaction rate and modifies the epoxy conversion reached. The glass transition temperature of the nanocomposites decreases with the contents of CNTs and CNFs added, which could be related to plasticization phenomena of the nanoreinforcements. The storage modulus of epoxy resin significantly increases with the addition of CNTs and CNFs. This augment is higher with amino-functionalized CNTs due, between other reasons, to the stronger interaction with the epoxy matrix. The electrical conductivity is greatly increased with the addition of CNTs and CNFs. In fact, the percolation threshold is lower than 0.25 wt% due to the high aspect ratio of the used nanoreinforcements.

Acrylated Palm Oil Resins for Radiation (UV) Curing of Over Print Varnish (OPV)

International Nuclear Information System (INIS)

Norshamsul Arif; Mohd Hilmi Mahmood; Khairul Zaman Mohd Dahlan; Rosley Che Ismail; Flora Sim; Sharilla Muhammad Faizal

2010-01-01

The purpose of this project was to determine the effects of Acrylated Epoxidized Palm Oil (EPOLA) on a radiation (UV) curing Over Print Varnish (OPV) application. The initial target was to produce an environmentally friendly resin (non-VOC) and reduce the dependence on petroleum (hydrocarbon) based products which are more toxic. Toxicity was determined via Acute Oral Toxicity (LD50), OECD 401 and Acute Toxicity (Dermal), OECD 402 technique whilst the reactivity, chemical resistance and other physical properties were obtained from actual printing application test. The developed EPOLA resin was combined with acrylated monomers, photo initiator(s) and additives in typical OPV formulation before being chemically converted into protective glossy printed film under Ultra Violet (UV-C) light. The gloss, flexibility and adhesion effects are significantly greater than conventional OPV epoxy based coupled with further extremely low irritancy to skin. The contributions of this project are twofold. First, the toxicity of developed acrylated Palm Oil resin is certainly lower than conventional epoxy acrylates resin. Secondly, the benefits towards radiation curing OPV applications were significantly demonstrated. (author)

Applications of Blue Light-curing Acrylic Resin to Forensic Sample Preparation and Microtomy.

Science.gov (United States)

Groves, Ethan; Palenik, Christopher S

2016-03-01

This study discusses the results of an evaluation of a one-part blue light-curing acrylic resin for embedding trace evidence prior to the preparation of thin sections with a microtome. Through a comparison to several epoxy resins, the physical properties relevant to both trace evidence examination and analytical microscopy in general, including as viscosity, clarity, color, hardness, and cure speed, were explored. Finally, thin sections from paint samples embedded in this acrylic resin were evaluated to determine if, through smearing or impregnation, the resin contributed to the infrared spectra. The results of this study show that blue light-curing acrylic resins provide the desired properties of an embedding medium, generate high-quality thin sections, and can significantly simplify the preparation of paint chips, fibers and a multitude of other types of microscopic samples in the forensic trace evidence laboratory. © 2015 American Academy of Forensic Sciences.

Properties of halloysite nanotube-epoxy resin hybrids and the interfacial reactions in the systems

Energy Technology Data Exchange (ETDEWEB)

Liu Mingxian; Guo Baochun; Du Mingliang; Cai Xiaojia; Jia Demin [Department of Polymer Materials and Engineering, South China University of Technology, Guangzhou 510640 (China)

2007-11-14

A naturally occurred microtubullar silicate, halloysite nanotubes (HNTs), was co-cured with epoxy/cyanate ester resin to form organic-inorganic hybrids. The coefficient of thermal expansion (CTE) of the hybrids with low HNT concentration was found to be substantially lower than that of the plain cured resin. The moduli of the hybrids in the glassy state and rubbery state were significantly higher than those for the plain cured resin. The dispersion of HNTs in the resin matrix was very uniform as revealed by the transmission electron microscopy (TEM) results. The interfacial reactions between the HNTs and cyanate ester (CE) were revealed by the results of Fourier transform infrared spectroscopy (FTIR) and x-ray photoelectron spectroscopy (XPS). The substantially increased properties of the hybrids were attributed to the covalent bonding between the nanotubes and the matrix.

Properties of halloysite nanotube-epoxy resin hybrids and the interfacial reactions in the systems

International Nuclear Information System (INIS)

Liu Mingxian; Guo Baochun; Du Mingliang; Cai Xiaojia; Jia Demin

2007-01-01

A naturally occurred microtubullar silicate, halloysite nanotubes (HNTs), was co-cured with epoxy/cyanate ester resin to form organic-inorganic hybrids. The coefficient of thermal expansion (CTE) of the hybrids with low HNT concentration was found to be substantially lower than that of the plain cured resin. The moduli of the hybrids in the glassy state and rubbery state were significantly higher than those for the plain cured resin. The dispersion of HNTs in the resin matrix was very uniform as revealed by the transmission electron microscopy (TEM) results. The interfacial reactions between the HNTs and cyanate ester (CE) were revealed by the results of Fourier transform infrared spectroscopy (FTIR) and x-ray photoelectron spectroscopy (XPS). The substantially increased properties of the hybrids were attributed to the covalent bonding between the nanotubes and the matrix

Preparation of Microcellular Epoxy Foams through a Limited-Foaming Process: A Contradiction with the Time-Temperature-Transformation Cure Diagram.

Science.gov (United States)

Wang, Lijun; Zhang, Chun; Gong, Wei; Ji, Yubi; Qin, Shuhao; He, Li

2018-01-01

3D cross-linking networks are generated through chemical reactions between thermosetting epoxy resin and hardener during curing. The curing degree of epoxy material can be increased by increasing curing temperature and/or time. The epoxy material must then be fully cured through a postcuring process to optimize its material characteristics. Here, a limited-foaming method is introduced for the preparation of microcellular epoxy foams (Lim-foams) with improved cell morphology, high thermal expansion coefficient, and good compressive properties. Lim-foams exhibit a lower glass transition temperature (T g ) and curing degree than epoxy foams fabricated through free-foaming process (Fre-foams). Surprisingly, however, the T g of Lim-foams is unaffected by postcuring temperature and time. This phenomenon, which is related to high gas pressure in the bubbles, contradicts that indicated by the time-temperature-transformation cure diagram. High bubble pressure promotes the movement of molecular chains under heating at low temperature and simultaneously suppresses the etherification cross-linking reaction during post-curing. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Thermosetting epoxy resin/thermoplastic system with combined shape memory and self-healing properties

International Nuclear Information System (INIS)

Yao, Yongtao; Wang, Jingjie; Lu, Haibao; Liu, Yanju; Leng, Jinsong; Xu, Ben; Fu, Yongqing

2016-01-01

A novel and facile strategy was proposed to construct a thermosetting/thermoplastic system with both shape memory and self-healing properties based on commercial epoxy resin and poly(ϵ-caprolactone)-PCL. Thermoplastic material is capable of re-structuring and changing the stiffness/modulus when the temperature is above melting temperature. PCL microfiber was used as a plasticizer in epoxy resin–based blends, and served as a ‘hard segment’ to fix a temporary shape of the composites during shape memory cycles. In this study, the electrospun PCL membrane with a porous network structure enabled a homogenous PCL fibrous distribution and optimized interaction between fiber and epoxy resin. The self-healing capability is achieved by phase transition during curing of the composites. The mechanism of the shape memory effect of the thermosetting (rubber)/thermoplastic composite is attributed to the structural design of the thermoplastic network inside the thermosetting resin/rubber matrix. (paper)

Characterization of cure kinetics and physical properties of a high performance, glass fiber-reinforced epoxy prepreg and a novel fluorine-modified, amine-cured commercial epoxy

Science.gov (United States)

Bilyeu, Bryan

Kinetic equation parameters for the curing reaction of a commercial glass fiber reinforced high performance epoxy prepreg composed of the tetrafunctional epoxy tetraglycidyl 4,4-diaminodiphenyl methane (TGDDM), the tetrafunctional amine curing agent 4,4'-diaminodiphenylsulfone (DDS) and an ionic initiator/accelerator, are determined by various thermal analysis techniques and the results compared. The reaction is monitored by heat generated determined by differential scanning calorimetry (DSC) and by high speed DSC when the reaction rate is high. The changes in physical properties indicating increasing conversion are followed by shifts in glass transition temperature determined by DSC, temperature-modulated DSC (TMDSC), step scan DSC and high speed DSC, thermomechanical (TMA) and dynamic mechanical (DMA) analysis and thermally stimulated depolarization (TSD). Changes in viscosity, also indicative of degree of conversion, are monitored by DMA. Thermal stability as a function of degree of cure is monitored by thermogravimetric analysis (TGA). The parameters of the general kinetic equations, including activation energy and rate constant, are explained and used to compare results of various techniques. The utilities of the kinetic descriptions are demonstrated in the construction of a useful time-temperature-transformation (TTT) diagram and a continuous heating transformation (CHT) diagram for rapid determination of processing parameters in the processing of prepregs. Shrinkage due to both resin consolidation and fiber rearrangement is measured as the linear expansion of the piston on a quartz dilatometry cell using TMA. The shrinkage of prepregs was determined to depend on the curing temperature, pressure applied and the fiber orientation. Chemical modification of an epoxy was done by mixing a fluorinated aromatic amine (aniline) with a standard aliphatic amine as a curing agent for a commercial Diglycidylether of Bisphenol-A (DGEBA) epoxy. The resulting cured network

Polymerization of epoxy resins studied by positron annihilation

Energy Technology Data Exchange (ETDEWEB)

Suzuki, T. [Radiation Science Center, High Energy Accelerator Research Organization (KEK), Tsukuba (Japan); Hayashi, T. [Fine Chemical Research Lab., Sumitomo Chemical, Tsukuba (Japan); Ito, Y. [Research Center for Nuclear Science and Technology, Univ. of Tokyo (Japan)

2001-04-01

Positron annihilation lifetime spectroscopy (PALS) has been applied to study polymerization of epoxy resins of cresole novolac with a hardener of phenol novolac. PALS uses positrons to probe the microstructure of a nanometer (nm) size. Using PALS polymerization can be followed through three states: powder (monomer), liquid and solid. PALS is a unique method for the detection of intermolecular spaces, hence polymerization was followed from the point of view of free spaces (inter-molecular spaces) between polymer networks. The glass transition temperature (T{sub g}) was determined from the temperature dependence of the positronium (Ps) lifetime. Although Tg determined by PALS is usually lower than that determined by a mechanical analysis (TMA), it was observed that T{sub g} approached the value determined by TMA after long curing. Ps can form bubbles in a liquid, and the surface tension of a mixture of the resin and the hardener was calculated from a simple empirical formula using the Ps lifetime; the resulting value is similar to that of the bisphenol-A epoxy resin. Gelation was observed as an increase in the intensity of Ps and a sharp decrease in the lifetime. (orig.)

Epoxy resin/phosphonium ionic liquid/carbon nanofiller systems: Chemorheology and properties

Directory of Open Access Journals (Sweden)

H. Maka

2014-10-01

Full Text Available Epoxy nanocomposites with commercial carbon nanotubes (CNT or graphene (GN have been prepared using phosphonium ionic liquid [trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl phosphinate, IL-f]. IL-f served simultaneously as nanofiller dispersing medium and epoxy resin catalytic curing agent. An influence of IL-f/epoxy weight ratio (3, 6 and 9/100, phr, carbon nanofiller type and content on viscosity of epoxy compositions during storage at ambient temperature was evaluated. Curing process was controlled for neat and CNT or GN modified epoxy compositions (0.25-1.0 wt.% load using differential scanning calorimetry and rheometry. Epoxy nanocomposites exhibited slightly increased glass transition temperature values (146 to 149°C whereas tan δ and storage modulus decreased (0.30 to 0.27 and 2087 to 1070 MPa, respectively as compared to reference material. Crosslink density regularly decreased for composites with increasing CNT content (11 094 to 7 020 mol/m3. Electrical volume resistivity of the nanocomposites was improved in case of CNT to 4•101 Ω•m and GN to 2•105 Ω•m (nanofiller content 1 wt.%. Flame retardancy was found for modified epoxy materials with as low GN and phosphorus content as 0.25 and 0.7 wt.%, respectively (increase of limiting oxygen index to 26.5%.

Steel Protective Coating Based on Plasticized Epoxy Acrylate Formulation Cured by Electron Beam Irradiation

International Nuclear Information System (INIS)

Ibrahim, M.S.; Said, H.M.; Mohamed, I.M.; Mohamed, H.A.; Kandile, N.G.

2011-01-01

Electron beam (EB) was used to cure coatings based on epoxy acrylate oligomer (EA) and different plasticizers such as epoxidized soybean oil, glycerol and castor oil. The effect of irradiation doses (10, 25, 50 kGy) on the curing epoxy acrylate formulations containing plasticizers was studied. In the addition, the effect of the different plasticizers on the end use performance properties of epoxy acrylate coatings such as hardness, bending, adhesion, acid and alkali resistance tests were investigated. It was observed that the incorporation of castor oil in epoxy acrylate, diluted by 1,6 hexandiol diacrylate monomer (HD) with a ratio (EA 70%, HD 20%, castor oil 10%) under the dose 10 kGy improved the physical, chemical and mechanical properties of cured films than the other plasticizers. On the other hand, sunflower free fatty acids were epoxidized in-situ under well established conditions and then was subjected to react with aniline in sealed ampoules under inert atmosphere at 140 degree C. The produced adduct was added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was observed that the formula containing 0.4 gm of aniline adduct / 100 gm epoxy acrylate resin gave the best corrosion protection for carbon steel

Mechanical properties and environmental effects of epoxy resins in the neat state and in composites

International Nuclear Information System (INIS)

Yang, C.M.P.

1984-01-01

The dynamic mechanical properties of graphite fiber reinforced, epoxy matrix composite laminates subjected to loading perpendicular to the plane of lamination and of neat epoxy resin are reported. The centrosymmetric deformation (CSD) test geometry provides an accurate and convenient test mode for the study of the viscoelastic behavior of very stiff graphite-epoxy laminates. It is found that the in-phase and out-of-phase stiffness superpose to form master curves covering a frequency range of 12 decades. By a suitable scaling procedure of the master curves, it is found that the in-phase stiffness has the same shape and the out-of-phase has the same dispersion for all laminates irrespective of the stacking sequence. The dispersion characteristics of in-situ and neat resin epoxy were nearly identical, but with the neat resin having a lower glass-transition temperature. The graphite/epoxy composites and neat resin epoxy have been shown to be sensitive to hygrothermal environment. For postcured specimens the plasticization and inhomogeneous swelling effects due to the moisture absorbed are found to be reversible, in the sense that the initially dry properties of the laminate are recovered after redrying the wet specimen. On the other hand, for as cured specimens, the plasticization and inhomogeneous swelling effects are found to be irreversible under the same hygrothermal environment

Preparation and characterization of a novel epoxy based nanocomposite using tryptophan as an eco-friendly curing agent

International Nuclear Information System (INIS)

Motahari, Ahmad; Omrani, Abdollah; Rostami, Abbas Ali; Ehsani, Morteza

2013-01-01

Highlights: • Epoxy cured with tryptophan in the presence of 2,4,5-triphenylimidazole. • Kinetic study on the epoxy nanocomposite using advanced isoconversional method. • Structural study and characterization of nanocomposite using SEM, XRD, AFM and DMTA. - Abstract: In this study, kinetics of the curing reaction between DGEBA epoxy resin and tryptophan as an environmentally friendly curing agent in the presence of 2,4,5-triphenylimidazole was reported. The role of silica nanoparticles (SiNP) in changing the mechanism of the curing reaction was also studied. The optimum molar ratio of DGEBA/tryptophan and the optimum content of SiNP were determined by calorimetry analyses. Kinetic analysis using the advanced isoconversional method revealed that the system undergoes the vitrification. Thermogravimetric analysis demonstrated that addition of SiNP does not improve the thermal stability of the tryptophan based thermosets. Impedance spectroscopy and also the standard four-probe method were performed to investigate the effect of curing agent and SiNP loading level on the electrical properties of the cured epoxy. The structure and morphology of the nanocomposite were studied by X-ray diffraction analysis, atomic force microscopy and scanning electron microscopy imaging. Dynamic mechanical thermal analysis revealed that the crosslinking density cannot be significantly affected with the addition of SiNP

Effects of Different Montmorillonite Nanoclay Loading on Cure Behavior and Properties of Diglycidyl Ether of Bisphenol A Epoxy

Directory of Open Access Journals (Sweden)

Alfred Tcherbi-Narteh

2016-01-01

Full Text Available The primary focus of this study was to understand the effects of different amounts of montmorillonite nanoclay (MMT loading on viscosity, cure behavior, reaction mechanism, and properties of diglycidyl ether of bisphenol A (DGEBA epoxy composites. Influence of 1–3 wt.% MMT on rheological and subsequent cure behavior of SC-15 epoxy resin was studied using nonisothermal and isothermal rheometry and differential scanning calorimetry (DSC. Rheological properties were influenced by different amounts of MMT at lower shear rates prior to and during curing. Cure reaction mechanism was unaffected by different MMT concentration; however heat and activation energy of reactions increased with increasing MMT loading. Samples with 2 wt.% MMT showed highest reaction rate constant, indicative of catalytic behavior. X-ray diffraction (XRD and transmission electron microscope (TEM revealed mainly intercalated microstructure throughout the MMT infused epoxy composite samples irrespective of the percent loading.

Synthesis of polyoxometalate-loaded epoxy composites

Science.gov (United States)

Anderson, Benjamin J

2014-10-07

The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

Morphology and contact angle studies of poly(styrene-co-acrylonitrile modified epoxy resin blends and their glass fibre reinforced composites

Directory of Open Access Journals (Sweden)

2007-06-01

Full Text Available In this study, the surface characteristics of blends and composites of epoxy resin were investigated. Poly(styrene-co-acylonitrile (SAN was used to modify diglycedyl ether of bisphenol-A (DGEBA type epoxy resin cured with diamino diphenyl sulfone (DDS and the modified epoxy resin was used as the matrix for fibre reinforced composites (FRP’s. E-glass fibre was used as the fibre reinforcement. The scanning electron micrographs of the fractured surfaces of the blends and composites were analyzed. Morphological analysis revealed different morphologies such as dispersed, cocontinuous and phase-inverted structures for the blends. Contact angle studies were carried out using water and methylene iodide at room temperature. The solid surface energy was calculated using harmonic mean equations. Blending of epoxy resin increases its contact angle. The surface free energy, work of adhesion, interfacial free energy, spreading coefficient and Girifalco-Good’s interaction parameter were changed significantly in the case of blends and composites. The incorporation of thermoplastic and glass fibre reduces the wetting and hydrophilicity of epoxy resin.

Study by dynamic light scattering of an o/w emulsion of an epoxi resin dispersed in water by means of a triblock copolymer of type PEO-PPO-PEO

International Nuclear Information System (INIS)

Uscanga, E. H.; Rio, J. M. del; Avendano-Gomez, J. R.

2009-01-01

The curing epoxy resins are widely used in various fields of chemical industry, such as adhesives, automotive, coatings, etc. The process operation consisting of flow and mixing of epoxy resins become difficult due to their high viscosity. One solution is to dissolve the epoxy resin in volatile organic solvents (VOS) such as toluene, xylene or benzene. However, the use of VOS is not only expensive but harmful to the environment. (Author)

Imidazolium Ionic Liquid Modified Graphene Oxide: As a Reinforcing Filler and Catalyst in Epoxy Resin

Directory of Open Access Journals (Sweden)

Qing Lyu

2017-09-01

Full Text Available Surface modification of graphene oxide (GO is one of the most important issues to produce high performance GO/epoxy composites. In this paper, the imidazole ionic liquid (IMD-Si was introduced onto the surface of GO sheets by a cheap and simple method, to prepare a reinforcing filler, as well as a catalyst in epoxy resin. The interlayer spacing of GO sheets was obviously increased by the intercalation of IMD-Si, which strongly facilitated the dispersibility of graphene oxide in organic solvents and epoxy matrix. The addition of 0.4 wt % imidazolium ionic liquid modified graphene oxide (IMD-Si@GO, yielded a 12% increase in flexural strength (141.3 MPa, a 26% increase in flexural modulus (4.69 GPa, and a 52% increase in impact strength (18.7 kJ/m2, compared to the neat epoxy. Additionally the IMD-Si@GO sheets could catalyze the curing reaction of epoxy resin-anhydride system significantly. Moreover, the improved thermal conductivities and thermal stabilities of epoxy composites filled with IMD-Si@GO were also demonstrated.

Modeling and mechanical performance of carbon nanotube/epoxy resin composites

International Nuclear Information System (INIS)

Srivastava, Vijay Kumar

2012-01-01

Highlights: ► The MWCNT fillers are uniformly dispersed in the epoxy resin, which improved the mechanical properties of epoxy resin. ► Modified Halpin–Tsai model is useful to calculate the Young’s modulus of MWCNT/epoxy resin composite. ► The experimental moduli are within the variation of 27% with the theoretical values. -- Abstract: The effect of multi-walled carbon nanotube (MWCNT) addition on mechanical properties of epoxy resin was investigated to obtain the tensile strength, compressive strength and Young’s modulus from load versus displacement graphs. The result shows that the tensile strength, compressive strength and Young’s modulus of epoxy resin were increased with the addition of MWCNT fillers. The significant improvements in tensile strength, compressive strength and Young’s modulus were obtained due to the excellent dispersion of MWCNT fillers in the epoxy resin. The dispersion of MWCNT fillers in epoxy resin was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Also, Halpin–Tsai model was modified by considering the average diameter of internal/external of multi-walled nanotube and orientation factor (α) to calculate the Young’s modulus of multi-walled carbon nanotubes (MWCNTs)/epoxy resin composite. There was a good correlation between the experimentally obtained Young’s modulus and modified Halpin–Tsai model.

A New Epoxy-Based Layered Silicate Nanocomposite Using a Hyperbranched Polymer: Study of the Curing Reaction and Nanostructure Development.

Science.gov (United States)

Cortés, Pilar; Fraga, Iria; Calventus, Yolanda; Román, Frida; Hutchinson, John M; Ferrando, Francesc

2014-03-04

Polymer layered silicate (PLS) nanocomposites have been prepared with diglycidyl ether of bisphenol-A (DGEBA) epoxy resin as the matrix and organically modified montmorillonite (MMT) as the clay nanofiller. Resin-clay mixtures with different clay contents (zero, two, five and 10 wt%) were cured, both isothermally and non-isothermally, using a poly(ethyleneimine) hyperbranched polymer (HBP), the cure kinetics being monitored by differential scanning calorimetry (DSC). The nanostructure of the cured nanocomposites was characterized by small angle X-ray scattering (SAXS) and transmission electron microscopy (TEM), and their mechanical properties were determined by dynamic mechanical analysis (DMA) and impact testing. The results are compared with an earlier study of the structure and properties of the same DGEBA-MMT system cured with a polyoxypropylene diamine, Jeffamine. There are very few examples of the use of HBP as a curing agent in epoxy PLS nanocomposites; here, it is found to enhance significantly the degree of exfoliation of these nanocomposites compared with those cured with Jeffamine, with a corresponding enhancement in the impact energy for nanocomposites with the low clay content of 2 wt%. These changes are attributed to the different cure kinetics with the HBP, in which the intra-gallery homopolymerization reaction is accelerated, such that it occurs before the bulk cross-linking reaction.

A New Epoxy-Based Layered Silicate Nanocomposite Using a Hyperbranched Polymer: Study of the Curing Reaction and Nanostructure Development

Directory of Open Access Journals (Sweden)

Pilar Cortés

2014-03-01

Full Text Available Polymer layered silicate (PLS nanocomposites have been prepared with diglycidyl ether of bisphenol-A (DGEBA epoxy resin as the matrix and organically modified montmorillonite (MMT as the clay nanofiller. Resin-clay mixtures with different clay contents (zero, two, five and 10 wt% were cured, both isothermally and non-isothermally, using a poly(ethyleneimine hyperbranched polymer (HBP, the cure kinetics being monitored by differential scanning calorimetry (DSC. The nanostructure of the cured nanocomposites was characterized by small angle X-ray scattering (SAXS and transmission electron microscopy (TEM, and their mechanical properties were determined by dynamic mechanical analysis (DMA and impact testing. The results are compared with an earlier study of the structure and properties of the same DGEBA-MMT system cured with a polyoxypropylene diamine, Jeffamine. There are very few examples of the use of HBP as a curing agent in epoxy PLS nanocomposites; here, it is found to enhance significantly the degree of exfoliation of these nanocomposites compared with those cured with Jeffamine, with a corresponding enhancement in the impact energy for nanocomposites with the low clay content of 2 wt%. These changes are attributed to the different cure kinetics with the HBP, in which the intra-gallery homopolymerization reaction is accelerated, such that it occurs before the bulk cross-linking reaction.

Cellulose whisker/epoxy resin nanocomposites.

Science.gov (United States)

Tang, Liming; Weder, Christoph

2010-04-01

New nanocomposites composed of cellulose nanofibers or "whiskers" and an epoxy resin were prepared. Cellulose whiskers with aspect ratios of approximately 10 and approximately 84 were isolated from cotton and sea animals called tunicates, respectively. Suspensions of these whiskers in dimethylformamide were combined with an oligomeric difunctional diglycidyl ether of bisphenol A with an epoxide equivalent weight of 185-192 and a diethyl toluenediamine-based curing agent. Thin films were produced by casting these mixtures and subsequent curing. The whisker content was systematically varied between 4 and 24% v/v. Electron microscopy studies suggest that the whiskers are evenly dispersed within the epoxy matrix. Dynamic mechanical thermoanalysis revealed that the glass transition temperature (T(g)) of the materials was not significantly influenced by the incorporation of the cellulose filler. Between room temperature and 150 degrees C, i.e., below T(g), the tensile storage moduli (E') of the nanocomposites increased modestly, for example from 1.6 GPa for the neat polymer to 4.9 and 3.6 GPa for nanocomposites comprising 16% v/v tunicate or cotton whiskers. The relative reinforcement was more significant at 185 degrees C (i.e., above T(g)), where E' was increased from approximately 16 MPa (neat polymer) to approximately 1.6 GPa (tunicate) or approximately 215 MPa (cotton). The mechanical properties of the new materials are well-described by the percolation model and are the result of the formation of a percolating whisker network in which stress transfer is facilitated by strong interactions between the whiskers.

Recyclable epoxy resins: An example of green approach for advanced composite applications

Science.gov (United States)

Cicala, Gianluca; Rosa, Daniela La; Musarra, Marco; Saccullo, Giuseppe; Banatao, Rey; Pastine, Stefan

2016-05-01

Automotive composite applications are increasingly growing due to demand for lightweight structures to comply to the requirements for fuel reduction. HP-RTM is gaining relevance as one of the preferred production technologies for high volume applications. The BMW i3 life module being a notable example of HP-RTM application. The key aspects of HP-RTM are the short injection times (i.e. less than 1min) and the fast curing of the thermoset resins (i.e. less than 10min). The choice of using thermosets poses relevant issues for their limited recycling options. The standard recycling solution is the incineration but, this solution poses some concerns in terms of global environmental impact. Novel solutions are presented in this work based on the use of recyclable epoxy systems. In our work the results of experimentation carried out by our group with cleavable ammines by Connora Technologies and bioepoxy resins by Entropy Resins will be discussed. The multiple uses of recycled matrices obtained treating the recyclable epoxy resins are discussed in the framework of a "cradle" to "crave" approach. Finally, Life Cycle Assessment (LCA) is used to evaluate the environmental benefits of the proposed approach.

Occupational exposure to epoxy resins

NARCIS (Netherlands)

Terwoert, J.; Kersting, K.

2014-01-01

Products based on epoxy resins as a binder have become popular in various settings, among which the construction industry and in windmill blade production, as a result of their excellent technical properties. However, due to the same properties epoxy products are a notorious cause of allergic skin

Morphological and mechanical analyses of laminates manufactured from randomly positioned carbon fibre/epoxy resin prepreg scraps

Science.gov (United States)

Souza, Christiane S. R.; Cândido, Geraldo M.; Alves, Wellington; Marlet, José Maria F.; Rezende, Mirabel C.

2017-10-01

This study aims to contribute to sustainability by proposing the reuse of composite prepreg scrap as an added value from discards. The research evaluates the microstructure and mechanical properties of laminates processed by the reuse of uncured carbon fibre/F155-epoxy resin prepreg scraps, waste from the ply cutting area of an aeronautical industry. The composite scraps were used as collected and were randomly positioned to produce laminates to be cured at an autoclave. The mechanical characterization shows a decrease of 39% for the compression property due to the discontinuous fibres in the laminate and an increase of 34% for the interlaminar shear strength, when compared to continuous fibre laminates. This increase is attributed to the higher crosslink density of the epoxy resin, as a result of the cure temperature used in autoclave (60 °C higher than suggested by supplier) and also to the randomly positioned scraps. Microscopic analyses confirm the consolidation of laminates, although show resin rich areas with different sizes and shapes attributed to the overlapping of the scraps with different sizes and shapes. These resin rich areas may contribute to decrease the mechanical properties of laminates. The correlation between mechanical and morphological results shows potential to be used on non-critical structural application, as composite jigs, contributing to sustainability.

Radiation processing of carbon fiber-acrylated epoxy composites

International Nuclear Information System (INIS)

Singh, A.; Saunders, C.B.

1992-01-01

Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

Curing kinetics of alkyd/melamine resin mixtures

Directory of Open Access Journals (Sweden)

Jovičić Mirjana C.

2009-01-01

Full Text Available Alkyd resins are the most popular and useful synthetic resins applied as the binder in protective coatings. Frequently they are not used alone but are modified with other synthetic resins in the manufacture of the coatings. An alkyd/melamine resin mixture is the usual composition for the preparation of coating called 'baking enamel' and it is cured through functional groups of resins at high temperatures. In this paper, curing kinetics of alkyd resins based on castor oil and dehydrated castor oil with melamine resin, has been studied by DSC method with programmed heating and in isothermal mode. The results determined from dynamic DSC curves were mathematically transformed using the Ozawa isoconversional method for obtaining the isothermal data. These results, degree of curing versus time, are in good agreement with those determined by the isothermal DSC experiments. By applying the Ozawa method it is possible to calculate the isothermal kinetic parameters for the alkyd/melamine resin mixtures curing using only calorimetric data obtained by dynamic DSC runs. Depending on the alkyd resin type and ratio in mixtures the values of activation energies of curing process of resin mixtures are from 51.3 to 114 kJ mol-1. The rate constant of curing increases with increasing the content of melamine resin in the mixture and with curing temperature. The reaction order varies from 1.12 to 1.37 for alkyd based on dehydrated castor oil/melamine resin mixtures and from 1.74 to 2.03 for mixtures with alkyd based on castor oil. Based on the results obtained, we propose that dehydrated castor oil alkyd/melamine resin mixtures can be used in practice (curing temperatures from 120 to 160°C.

ORGANIC/INORGANIC HYBRID EPOXY NANOCOMPOSITES BASED ON OCTA(AMINOPHENYL)SILSESQUIOXANE

Institute of Scientific and Technical Information of China (English)

Hai-bo Fan; Rong-jie Yang; Xiang-mei Li

2013-01-01

Octa(aminophenyl)silsesquioxane (OAPS) was used as the curing agent of diglycidyl ether of bisphenol-A (DGEBA) epoxy resin.A study on comparison of DGEBA/OAPS with DGEBA/4,4'-diaminodiphenyl sulfone (DDS) epoxy resins was achieved.Differential scanning calorimetry was used to investigate the curing reaction and its kinetics,and the glass transition of DGEBA/OAPS.Thermogravimetric analysis was used to investigate thermal decomposition of the two kinds of epoxy resins.The reactions between amino groups and epoxy groups were investigated using Fourier transform infrared spectroscopy.Scanning electron microscopy was used to observe morphology of the two epoxy resins.The results indicated that OAPS had very good compatibility with DGEBA in molecular level,and could form a transparent DGEBA/OAPS resin.The curing reaction of the DGEBA/OAPS prepolymer could occur under low temperatures compared with DGEBA/DDS.The DGEBA/OAPS resin didn't exhibit glass transition,but the DGEBA/DDS did,which meant that the large cage structure of OAPS limited the motion of chains between the cross-linking points.Measurements of the contact angle indicated that the DGEBA/OAPS showed larger angles with water than the DGEBA/DDS resin.Thermogravimetric analysis indicated that the incorporation of OAPS into epoxy system resulted in low mass loss rate and high char yield,but its initial decomposition temperature seemed to be lowered.

The application of epoxy resin coating in grounding grid

Science.gov (United States)

Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

2018-01-01

Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

Syringaresinol: A Renewable and Safer Alternative to Bisphenol A for Epoxy-Amine Resins.

Science.gov (United States)

Janvier, Marine; Hollande, Louis; Jaufurally, Abdus Samad; Pernes, Miguel; Ménard, Raphaël; Grimaldi, Marina; Beaugrand, Johnny; Balaguer, Patrick; Ducrot, Paul-Henri; Allais, Florent

2017-02-22

A renewable bisepoxide, SYR-EPO, was prepared from syringaresinol, a naturally occurring bisphenol deriving from sinapic acid, by using a chemo-enzymatic synthetic pathway. Estrogenic activity tests revealed no endocrine disruption for syringaresinol. Its glycidylation afforded SYR-EPO with excellent yield and purity. This biobased, safe epoxy precursor was then cured with conventional and renewable diamines for the preparation of epoxy-amine resins. The resulting thermosets were thermally and mechanically characterized. Thermal analyses of these new resins showed excellent thermal stabilities (T d5 % =279-309 °C) and T g ranging from 73 to 126 °C, almost reaching the properties of those obtained with the diglycidylether of bisphenol A (DGEBA), extensively used in the polymer industry (T d5 % =319 °C and T g =150 °C for DGEBA/isophorone diamine resins). Degradation studies in NaOH and HCl aqueous solutions also highlighted the robustness of the syringaresinol-based resins, similar to bisphenol A (BPA). All these results undoubtedly confirmed the potential of syringaresinol as a greener and safer substitute for BPA. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Effects of benzoxazine resin on property enhancement of shape memory epoxy: A dual function of benzoxazine resin as a curing agent and a stable network segment

Directory of Open Access Journals (Sweden)

T. Tanpitaksit

2015-09-01

Full Text Available An ability of bisphenol-A/aniline based benzoxazine resin (BA-a to simultaneously acts as a curing agent and a stable or rigid network segment for shape memory epoxy, i.e. a two component system, is demonstrated. This significantly simplifies a formulation of present shape memory epoxy systems, i.e. a three or four component system. A suitable content of BA-a in the aliphatic epoxy (NGDE/polybenzoxazine (PBA-a samples for good shape memory performance is in a range of 30 to 50 mol%. The storage modulus of the obtained NGDE/PBA-a shape memory polymers (SMPs was increased from 3.57 GPa for 30 mol% BA-a content to 4.50 GPa for 50 mol% BA-a content. Glass transition temperature of the sample was also substantially increased with increasing BA-a fraction, i.e. from 51°C to 140°C. Flexural modulus and strength at room temperature of the samples at 50 mol% BA-a were found to be as high as 3.97 GPa and 132 MPa compared to the maximum values of 2.54 GPa and 100 MPa of SMP based on cyanate ester-epoxy. All samples exhibited a high value of shape fixity close to 100%. A presence of the BA-a in the samples also imparted a greater recovery stress ranging from 0.25 to 1.59 MPa. Consequently, the obtained NGDE/PBA-a copolymers are highly attractive for shape memory materials to be used in a broader range of applications particularly at elevated temperature and a higher recovery stress value.

Thermo-curable epoxy systems for nanoimprint lithography

International Nuclear Information System (INIS)

Wu, Chun-Chang; Hsu, Steve Lien-Chung

2010-01-01

In this work, we have used solvent-free thermo-curable epoxy systems for low-pressure and moderate-temperature nanoimprint lithography (NIL). The curing kinetic parameters and conversion of diglycidyl ether of bisphenol A (DGEBA) resin with different ambient-cure 930 and 954 hardeners were studied by the isothermal DSC technique. They are useful for the study of epoxy resins in the imprinting application. The DGEBA/930 and DGEBA/954 epoxy resists can be imprinted to obtain high-density nano- and micro-scale patterns on a flexible indium tin oxide/poly(ethylene terephthalate) (ITO/PET) substrate. The DGEBA/930 epoxy resin is not only suitable for resist material, but also for plastic mold material. Highly dense nanometer patterns can be successfully imprinted using a UV-curable resist from the DGEBA/930 epoxy mold. Using the replicated DGEBA/930 epoxy mold instead of the expensive master can prevent brittle failure of the silicon molds in the NIL

Effect of mixing sequence on the curing of amine-hardened epoxy/ alumina nanocomposites as assessed by optical refractometry

Directory of Open Access Journals (Sweden)

2008-08-01

Full Text Available High performance refractometry has been proven to be a useful tool to elucidate the isothermal curing process of nanocomposites. As a model system an amine-hardening epoxy filled with non-surface-treated alumina nanoparticles was selected. The tremendous resolution of this experimental technique is used to study morphological changes within nanocomposites via the refractive index. It is shown that these morphological changes are not simply due to the curing process but also depend on the sequence of mixing the nanoparticles either first into the resin or first into the hardener. Independent of the resin/hardener composition, the type of the mixing sequence discriminates systematically between two distinct refractive index curves produced by the curing process. The difference between the two refractive index curves increases monotonically with curing time, which underlines the importance of the initial molecular environment of the nanoparticles.

Latent Hardeners for the Assembly of Epoxy Composites

Science.gov (United States)

Palmieri, Frank; Wohl, Christopher J.; Connell, John W.; Mercado, Zoar; Galloway, Jordan

2016-01-01

Large-scale composite structures are commonly joined by secondary bonding of molded-and-cured thermoset components. This approach may result in unpredictable joint strengths. In contrast, assemblies made by co-curing, although limited in size by the mold, result in stable structures, and are certifiable for commercial aviation because of structural continuity through the joints. Multifunctional epoxy resins were prepared that should produce fully-cured subcomponents with uncured joining surfaces, enabling them to be assembled by co-curing in a subsequent out-of-autoclave process. Aromatic diamines were protected by condensation with a ketone or aldehyde to form imines. Properties of the amine-cured epoxy were compared with those of commercially available thermosetting epoxy resins and rheology and thermal analysis were used to demonstrate the efficacy of imine protection. Optimum conditions to reverse the protecting chemistry in the solid state using moisture and acid catalysis were determined. Alternative chemistries were also investigated. For example, chain reaction depolymerization and photoinitiated catalysts would be expected to minimize liberation of volatile organic content upon deprotection and avoid residual reactive species that could damage the resin. Results from the analysis of protected and deprotected resins will be presented.

Stronger Fire-Resistant Epoxies

Science.gov (United States)

Fohlen, George M.; Parker, John A.; Kumar, Devendra

1988-01-01

New curing agent improves mechanical properties and works at lower temperature. Use of aminophenoxycyclotriphosphazene curing agents yields stronger, more heat- and fire-resistant epoxy resins. Used with solvent if necessary for coating fabrics or casting films.

How carbon nanotubes affect the cure kinetics and glass transition temperature of their epoxy composites? – A review

Directory of Open Access Journals (Sweden)

2009-09-01

Full Text Available Motivated by the widespread and contradictory results regarding the glass transition temperature of carbon nanotube (CNT/epoxy composites, we reviewed and analyzed the literature results dealing with the effect of unmodified multiwall carbon nanotubes (MWNT on the cure behaviour of an epoxy resin (as a possible source of this discrepancy. The aim of this work was to clarify the effective role of unmodified multiwall carbon nanotubes on the cure kinetics and glass transition temperature (Tg of their epoxy composites. It was found that various authors reported an acceleration effect of CNT. The cure reaction was promoted in its early stage which may be due to the catalyst particles present in the CNT raw material. While SWNT may lead to a decrease of Tg due to their bundling tendency, results reported for MWNT suggested an increased or unchanged Tg of the composites. The present status of the literature does not allow to isolate the effect of MWNT on the Tg due to the lack of a study providing essential information such as CNT purity, glass transition temperature along with the corresponding cure degree.

Foam, Foam-resin composite and method of making a foam-resin composite

Science.gov (United States)

Cranston, John A. (Inventor); MacArthur, Doug E. (Inventor)

1995-01-01

This invention relates to a foam, a foam-resin composite and a method of making foam-resin composites. The foam set forth in this invention comprises a urethane modified polyisocyanurate derived from an aromatic amino polyol and a polyether polyol. In addition to the polyisocyanurate foam, the composite of this invention further contains a resin layer, wherein the resin may be epoxy, bismaleimide, or phenolic resin. Such resins generally require cure or post-cure temperatures of at least 350.degree. F.

Thermally activated, single component epoxy systems

KAUST Repository

Unruh, David A.; Pastine, Stefan J.; Moreton, Jessica C.; Frechet, Jean

2011-01-01

A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

Thermally activated, single component epoxy systems

KAUST Repository

Unruh, David A.

2011-08-23

A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

Multi-wall carbon nanotubes/epoxy resin composites characterization of the starting materials and evaluation of thermal and electrical conductivity

International Nuclear Information System (INIS)

Silva, Wellington Marcos da

2009-01-01

In this study we investigate the electrical and thermal properties of I) composite materials fabricated with O, I, 0,5 and I wt% of concentric multi-wall carbon nanotubes/epoxy resin (MWNT) dispersed randomly in the resin; 2) MWNT buckypaper/resin composite materials; 3) and neat MWNT buckypaper. Initially, we use the techniques of thermogravimetry, infrared spectroscopy, nuclear magnetic resonance, energy dispersive spectroscopy, x-ray fluorescence, scanning and transmission electron microscopy for a broadening characterization of the starting materials, to evaluate its morphology, purity, chemical composition and structure, in order to optimize the properties of crosslinked resin and, consequently, of the composite systems. Important parameters such as the average molecular mass and the equivalent weight of epoxy resin (DGEBA) were determined by 1 H-NMR analysis and, after that, resin/curing agent relations with Phr 10, 15, 20 and 53,2 were elaborated and investigated by thermogravimetry, the resin/curing agent relation with Phr 10 showed to be the most thermally stable. This stoichiometric relation was used to elaborate the composites. We have evaluated that the effect of adding 10 wt% of the solvent acetone to the epoxy resin preparation does not alter its properties so we have adopted two routes to fabricate the composites. In the first route we used 10 wt% of acetone and, in the second the MWNT were dispersed in the matrix without using the solvent. However, no significant difference was observed for the dispersion of the bundle tubes in both systems. The electrical conductivity of the composites and buckypapers was evaluated by impedance spectroscopy and the thermal conductivity by the flash laser flash method. Only the buckypapers presented high values for electrical conductivity (10 3 S.m -1 ). The composite systems presented values of 10 -3 S.m -1 , only a bit different from the value of the crosslinked resin. For thermal conductivity, the values for the

The ionic conductivity, mechanical performance and morphology of two-phase structural electrolytes based on polyethylene glycol, epoxy resin and nano-silica

Energy Technology Data Exchange (ETDEWEB)

Feng, Qihang; Yang, Jiping, E-mail: jyang08@163.com; Yu, Yalin; Tian, Fangyu; Zhang, Boming; Feng, Mengjie; Wang, Shubin

2017-05-15

Highlights: • Structural electrolytes based on PEG-epoxy resins were prepared. • Factors of influencing ionic conductivity and mechanical properties were studied. • Co-continuous morphology was benefit for improved structural electrolyte property. • Efficiently optimized multifunctional electrolyte performance was achieved. - Abstract: As one of significant parts of structural power composites, structural electrolytes have desirable mechanical properties like structural resins while integrating enough ionic conductivity to work as electrolytes. Here, a series of polyethylene glycol (PEG)-epoxy-based electrolytes filled with nano-silica were prepared. The ionic conductivity and mechanical performance were studied as functions of PEG content, lithium salt concentration, nano-silica content and different curing agents. It was found that, PEG-600 and PEG-2000 content in the epoxy electrolyte system had a significant effect on their ionic conductivity. Furthermore, increasing the nano-silica content in the system induced increased ionic conductivity, decreased glass transition temperature and mechanical properties, and more interconnected irregular network in the cured systems. The introduction of rigid m-xylylenediamine resulted in enhanced mechanical properties and reasonably decreased ionic conductivity. As a result, these two-phase epoxy structural electrolytes have great potential to be used in the multifunctional energy storage devices.

Measurement of glass transition temperature, residual heat of reaction and mixing ratio of epoxy resins using near infrared spectroscopy: a preliminary study

DEFF Research Database (Denmark)

Houmøller, Lars Plejdrup; Laursen, Peter Clemen

2003-01-01

As a measure of the degree of curing of epoxy resins, the glass transition temperature, Tg, and the residual heat of reaction, DeltaHr, are often used. In this study, near infrared spectroscopy and multivariate calibration (partial least squares regression (PLSR)) have been used to monitor the two...... variables, using differential scanning calorimetry (DSC) as the reference method. The epoxy under study was a commercial system consisting of the resin, trimethylolpropanetriglycidylether, and the hardener, 3-aminomethyl-3,5,5,-trimethylcyclohexylamine. Using samples cured under different conditions......, calibrations resulted in root mean square errors of cross-validation (RMSECV) of 18 J/g for DeltaHr (range for Hr: 6.1-231.3 J/g) and 7.2ºC for Tg (range for Tg: 41.5-98.8ºC). Also, a PLSR model for mixing ratio of hardener and resin was obtained, resulting in a RMSECV of 0.0040 (range for mixing ratio: 0.180-0.380)...

Positioning and aligning CNTs by external magnetic field to assist localised epoxy cure

Directory of Open Access Journals (Sweden)

Ariu G.

2016-01-01

Full Text Available This work focuses on the generation of conductive networks through the localised alignment of nano fillers, such as multi-walled carbon nanotubes (MWCNTs. The feasibility of alignment and positioning of functionalised MWCNTs by external DC magnetic fields was investigated. The aim of this manipulation is to enhance resin curing through AC induction heating due to hysteresis losses from the nanotubes. Experimental analyses focused on in-depth assessment of the nanotube functionalisation, processing and characterisation of magnetic, rheological and cure kinetics properties of the MWCNT solution. The study has shown that an external magnetic field has great potential for positioning and alignment of CNTs. The study demonstrated potential for creating well-ordered architectures with an unprecedented level of control of network geometry. Magnetic characterisation indicated cobalt-plated nanotubes to be the most suitable candidate for magnetic alignment due to their high magnetic sensitivity. Epoxy/metal-plated CNT nanocomposite systems were validated by thermal analysis as induction heating mediums. The curing process could therefore be optimised by the use of dielectric resins. This study offers a first step towards the proof of concept of this technique as a novel repair technology.

Positioning and aligning CNTs by external magnetic field to assist localised epoxy cure

Science.gov (United States)

Ariu, G.; Hamerton, I.; Ivanov, D.

2016-01-01

This work focuses on the generation of conductive networks through the localised alignment of nano fillers, such as multi-walled carbon nanotubes (MWCNTs). The feasibility of alignment and positioning of functionalised MWCNTs by external DC magnetic fields was investigated. The aim of this manipulation is to enhance resin curing through AC induction heating due to hysteresis losses from the nanotubes. Experimental analyses focused on in-depth assessment of the nanotube functionalisation, processing and characterisation of magnetic, rheological and cure kinetics properties of the MWCNT solution. The study has shown that an external magnetic field has great potential for positioning and alignment of CNTs. The study demonstrated potential for creating well-ordered architectures with an unprecedented level of control of network geometry. Magnetic characterisation indicated cobalt-plated nanotubes to be the most suitable candidate for magnetic alignment due to their high magnetic sensitivity. Epoxy/metal-plated CNT nanocomposite systems were validated by thermal analysis as induction heating mediums. The curing process could therefore be optimised by the use of dielectric resins. This study offers a first step towards the proof of concept of this technique as a novel repair technology.

Fiber-Reinforced Epoxy Composites and Methods of Making Same Without the Use of Oven or Autoclave

Science.gov (United States)

Barnell, Thomas J. (Inventor); Rauscher, Michael D. (Inventor); Stienecker, Rick D. (Inventor); Nickerson, David M. (Inventor); Tong, Tat H. (Inventor)

2016-01-01

Method embodiments for producing a fiber-reinforced epoxy composite comprise providing a mold defining a shape for a composite, applying a fiber reinforcement over the mold, covering the mold and fiber reinforcement thereon in a vacuum enclosure, performing a vacuum on the vacuum enclosure to produce a pressure gradient, insulating at least a portion of the vacuum enclosure with thermal insulation, infusing the fiber reinforcement with a reactive mixture of uncured epoxy resin and curing agent under vacuum conditions, wherein the reactive mixture of uncured epoxy resin and curing agent generates exothermic heat, and producing the fiber-reinforced epoxy composite having a glass transition temperature of at least about 100.degree. C. by curing the fiber reinforcement infused with the reactive mixture of uncured epoxy resin and curing agent by utilizing the exothermically generated heat, wherein the curing is conducted inside the thermally insulated vacuum enclosure without utilization of an external heat source or an external radiation source.

Study of the reaction between polyethylene glycol and epoxy resins using N,N-dimethylbenzylamine as catalyst

International Nuclear Information System (INIS)

Zacharuk, Mario; Coelho, Luiz A.F.; Pezzin, Sergio H.; Becker, Daniela

2009-01-01

In this work the use of N,N-dimethylbenzylamine as a catalyst of the reaction of polyethylene glycol (PEG) and epoxy resin (DGEBA) was studied. The reaction products were evaluated by infra-red spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR) and viscosity measurements. Samples cured with a polyamine-based hardener were also submitted to tensile tests and differential scanning calorimetry (DSC). The results of the viscosity analyses, FTIR and RMN ( 1 H) had confirmed the occurrence of the reaction between DGEBA epoxy groups and PEG hydroxyl groups in the presence of N, N-dimethylbenzylamine as catalyst, at 100 deg C. DSC analyses and tensile tests of cured systems showed that the reaction of DGEBA with PEG leads to a reduction of the Tg, generating a more flexible material. (author)

Epoxy-resin adhesive and method for bonding using such an epoxy resin adhesive

NARCIS (Netherlands)

Bhowmik, S.; Poulis, J.A.; Benedictus, R.

2008-01-01

The invention relates to an epoxy resin adhesive comprising a dotation of nano-substances, wherein the nano- substances are selected from the group comprising carbon-fibre nanotubes, carbon nano-fibres, silicate nano powders, and wherein the nano-substances are dispersed in the adhesive with a

CURING EFFICIENCY OF DUAL-CURE RESIN CEMENT UNDER ZIRCONIA WITH TWO DIFFERENT LIGHT CURING UNITS

Directory of Open Access Journals (Sweden)

Pınar GÜLTEKİN

2015-04-01

Full Text Available Purpose: Adequate polymerization is a crucial factor in obtaining optimal physical properties and a satisfying clinical performance from composite resin materials. The aim of this study was to evaluate the polymerization efficiency of dual-cure resin cement cured with two different light curing units under zirconia structures having differing thicknesses. Materials and Methods: 4 zirconia discs framework in 4 mm diameter and in 0.5 mm, 1 mm and 1.5 mm thickness were prepared using computer-aided design system. One of the 0.5 mm-thick substructures was left as mono-layered whereas others were layered with feldspathic porcelain of same thickness and ceramic samples with 4 different thicknesses (0.5, 1, 1.5 and 2.0 mm were prepared. For each group (n=12 resin cement was light cured in polytetrafluoroethylene molds using Light Emitting Diode (LED or Quartz-Tungsten Halogen (QHT light curing units under each of 4 zirconia based discs (n=96. The values of depth of cure (in mm and the Vickers Hardness Number values (VHN were evaluated for each specimen. Results: The use of LED curing unit produced a greater depth of cure compared to QTH under ceramic discs with 0.5 and 1 mm thickness (p<0.05.At 100μm and 300 μm depth, the LED unit produced significantly greater VHN values compared to the QTH unit (p<0.05. At 500 μm depth, the difference between the VHN values of LED and QTH groups were not statistically significant. Conclusion: Light curing may not result in adequate resin cement polymerization under thick zirconia structures. LED light sources should be preferred over QTH for curing dual-cure resin cements, especially for those under thicker zirconia restorations.

Novel epoxy-benzoxazine water-based emulsions with reactive benzoxazine surfactants for coatings

Directory of Open Access Journals (Sweden)

M. Krajnc

2014-08-01

Full Text Available Novel epoxy-benzoxazine emulsions designed for water-based coatings were prepared and investigated. Bisphenol A-based epoxy resins with molar weights of 340, 377 and 1750 g/mol along with epoxidized soybean oil were emulsified using mono- and bi-functional benzoxazine surfactants, which are able to react with epoxy resins at their cure temperature. The structure of synthesized surfactants carrying one or two polyether chains was confirmed using Fourier transform infrared spectroscopy, 1H nuclear magnetic resonance and differential scanning calorimetry. Stability of emulsions was verified by particle diameters measurements. Coatings, made directly from emulsions, were dried and cured at elevated temperature using 3,3'-dimetoxybenzidine as curing agent to ensure a highly cross-linked structure of thermosetting films. Curing process, thermal properties and hardness of cured films were investigated. It was found that benzoxazine molecules were well incorporated into the epoxy network upon curing, which ensures no void structure of cured copolymer and enhanced coating properties.

Light curing through glass ceramics: effect of curing mode on micromechanical properties of dual-curing resin cements.

Science.gov (United States)

Flury, Simon; Lussi, Adrian; Hickel, Reinhard; Ilie, Nicoleta

2014-04-01

The aim of this study was to investigate micromechanical properties of five dual-curing resin cements after different curing modes including light curing through glass ceramic materials. Vickers hardness (VH) and indentation modulus (Y HU) of Panavia F2.0, RelyX Unicem 2 Automix, SpeedCEM, BisCem, and BeautiCem SA were measured after 1 week of storage (37 °C, 100 % humidity). The resin cements were tested following self-curing or light curing with the second-generation light-emitting diode (LED) curing unit Elipar FreeLight 2 in Standard Mode (1,545 mW/cm(2)) or with the third-generation LED curing unit VALO in High Power Mode (1,869 mW/cm(2)) or in XtraPower Mode (3,505 mW/cm(2)). Light curing was performed directly or through glass ceramic discs of 1.5 or 3 mm thickness of IPS Empress CAD or IPS e.max CAD. VH and Y HU were analysed with Kruskal-Wallis tests followed by pairwise Wilcoxon rank sum tests (α = 0.05). RelyX Unicem 2 Automix resulted in the highest VH and Y HU followed by BeautiCem SA, BisCem, SpeedCEM, and finally Panavia F2.0. Self-curing of RelyX Unicem 2 Automix and SpeedCEM lowered VH and Y HU compared to light curing whereas self-curing of Panavia F2.0, BisCem, and BeautiCem SA led to similar or significantly higher VH and Y HU compared to light curing. Generally, direct light curing resulted in similar or lower VH and Y HU compared to light curing through 1.5-mm-thick ceramic discs. Light curing through 3-mm-thick discs of IPS e.max CAD generally reduced VH and Y HU for all resin cements except SpeedCEM, which was the least affected by light curing through ceramic discs. The resin cements responded heterogeneously to changes in curing mode. The applied irradiances and light curing times adequately cured the resin cements even through 1.5-mm-thick ceramic discs. When light curing resin cements through thick glass ceramic restorations, clinicians should consider to prolong the light curing times even with LED curing units providing high

Preparation and Properties of Epoxy Resin-Coated Micro-Sized Ferrosilicon Powder

OpenAIRE

Ku,Jiangang; Chen,Huihuang; He,Kui; Yan,Quanxiang

2016-01-01

Ferrosilicon powder surface coated with a dense epoxy resin membrane was prepared via coating precipitation methods using silane coupling agents as the modifier and epoxy resin as the coating agent. FTIR, FESEM, MPMS-XL, and TG-DSC were used to analyze the morphology, surface composition, magnetic property and thermostability of ferrosilicon powder before and after the modification and coating. The experimental results indicate that epoxy resin membranes of a certain thickness were successful...

Controversial effects of fumed silica on the curing and thermomechanical properties of epoxy composites

Directory of Open Access Journals (Sweden)

2010-06-01

Full Text Available The effect of fumed silica on the curing of a trimethylolpropane epoxy resin was investigated by thermal analysis methods like Differential Scanning Calorimetry (DSC, and Dynamic Mechanical Analysis (DMA. The fumed silica used here is a by-product of the silicon and ferrosilicon industry, consisting of micro and nanosized particles. Both the curing reaction and the properties of the obtained composites were affected by the filler content. Different trends were observed for filler contents above and below the 30 wt%. Up to 30 wt%, the behaviour can be explained as a predominantly agglomeration effect. For 30 wt% and higher filler contents, single particles seem to play a more important role.

E-Beam-Cured Layered-Silicate and Spherical Silica Epoxy Nanocomposites (Preprint)

National Research Council Canada - National Science Library

Chen, Chenggang; Anderson, David P

2007-01-01

.... The nanofillers can be two dimensional (layered-silicate) and zero dimensional (spherical silica). Both the spherical silica epoxy nanocomposite and the layered-silicate epoxy nanocomposite can be cured to a high degree of curing...

Application of a silver–olefin coordination polymer as a catalytic curing agent for self-healing epoxy polymers

International Nuclear Information System (INIS)

Everitt, D T; Coope, T S; Trask, R S; Bond, I P; Wass, D F

2015-01-01

A silver–olefin based coordination polymer was prepared in a simple, one step process to act as an initiator to facilitate the ring-opening polymerization of epoxides. Thermal analysis found the complex to be capable of curing a range of commercially available epoxy resins used in the manufacture of conventional composite materials. Curing of the oligomeric diglycidyl ether bisphenol A resin, Epon 828, in combination with a non-toxic solvent, ethyl phenylacetate, was studied by differential scanning calorimetry. The mechanical characterization of the resultant cured polymers was conducted by single lap shear tests. Tapered double cantilever beam (TDCB) test specimens containing 2.5 pph of silver–olefin initiator, both with and without embedded microcapsules, were analyzed for their healing performance. Healing efficiency values were found to be strongly dependent on the applied healing temperature. A mean recovery of 74% fracture load was found in TDCB samples after being healed at 70 °C for 48 h. (paper)

The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

International Nuclear Information System (INIS)

Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

2016-01-01

NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm 3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable. (paper)

The epoxy resin variation effect on microstructure and physical properties to improve bonded NdFeB flux magnetic density

Science.gov (United States)

Rusnaeni, N.; Sarjono, Priyo; Muljadi; Noer, Nasrudin

2016-11-01

NdFeB magnets have been fabricated from a mixture of powder NdFeB (MPQ-B+) and epoxy resins (ER) with a variation of 0% wt, 2% wt, 4% wt and 6% wt. The pellets samples were made by pressing 4 tons of the mixture powder at room temperature before curing at 100°C for 1 hour. The SEM-EDX results showed the microstructure with ER were evenly smeared the NdFeB magnetic particles due to higher percent C and lower transition metals value. Sample with 2% wt epoxy resin was able to achieve the highest density of 5.35 g/cm3 and the highest magnetic flux of 2121 Gauss. The magnetic properties characterization using the permagraph indicates that the sample pellets with 2% wt epoxy resin has a value of remanence (Br) = 4.92 kG, coercivity (Hc) = 7.76 kOe, and energy product (Bhmax) = 4.58 MGOe. Despite low remanence value in the pellet samples, the resistance to demagnetization value was still acceptable.

Influence of structure of a crosslinked epoxy resin on its properties studied by positron annihilation and other methods

International Nuclear Information System (INIS)

Debowska, M.; Baranowski, A.; Jerie, K.; Rudzinska-Girulska, J.; Kurzeja, L.; Hennek, K.

1996-01-01

Positron annihilation has been applied to study samples of two crosslinked epoxy resins: diglycidyl ether of bisphenol A (Epikote 828) and polyglycidyl-ether of phenol-formaldehyde novolac (Epikote 155) cured with 4,4'-diamino-diphenylo-methane (MDA), phenol-formaldehyde novolac resin (Novolac Z) and bisphenol A (formaldehyde resin). Results of measurements of positron lifetime spectra were compared with the ones coming from DMTA, flexural strength testing and density measurements. The most important features of samples (glass transition temperature, storage modulus, flexural strength, crosslinking density and tan δ) proved to be correlated with the product Ι 3 x v-bar, proportional to the fractional free volume in samples. Values of v-bar have been estimated from the values of τ 3 , the longest lifetime in positron lifetime spectra. Ι 3 corresponds to the intensity of the longest-lived component in them. Distributions of free volume radii reconstructed in the basis of PAL measurements are given for all samples. The influences of structure of both cured resin and the curing agent on the properties of the crosslinked products is clearly seen from the presented results. (author)

Literature Review: An Overview of Epoxy Resin Syntactic Foams with Glass Microballoons

Energy Technology Data Exchange (ETDEWEB)

Keller, Jennie [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2014-03-12

Syntactic foams are an important category of composite materials that have abundant applications in a wide variety of fields. The bulk phase of syntactic foams is a three-part epoxy resin formulation that consists of a base resin, a curative (curing agent) and a modifier (diluent and/or accelerator) [12]. These thermoset materials [12] are used frequently for their thermal stability [9], low moisture absorption and high compressive strength [10]. The characteristic feature of a syntactic foam is a network of beads that forms pores within the epoxy matrix [3]. In this review, hollow glass beads (known as glass microballoons) are considered, however, solid beads or microballoons made from materials such as ceramic, polymer or metal can also be used [3M, Peter]. The network of hollow beads forms a closed-cell foam; the term closed-cell comes from the fact that the microspheres used in the resin matrix are completely closed and filled with gas (termed hollow). In contrast, the microspheres used in open-cell foams are either not completely closed or broken so that matrix material can fill the spheres [11]. Although closed foams have been found to possess higher densities than open cell foams, their rigid structures give them superior mechanical properties [12]. Past research has extensively studied the effects that changing the volume fraction of microballoons to epoxy will have on the resulting syntactic foam [3,4,9]. In addition, published literature also explores how the microballoon wall thickness affects the final product [4,9,10]. Findings detail that indeed both the mechanical and some thermal properties of syntactic foams can be tailored to a specific application by varying either the volume fraction or the wall thickness of the microballoons used [10]. The major trends in syntactic foam research show that microballoon volume fraction has an inversely proportionate relationship to dynamic properties, while microballoon wall thickness is proportional to those

Effect of curing mode on the hardness of dual-cured composite resin core build-up materials

Directory of Open Access Journals (Sweden)

César Augusto Galvão Arrais

2010-06-01

Full Text Available This study evaluated the Knoop Hardness (KHN values of two dual-cured composite resin core build-up materials and one resin cement exposed to different curing conditions. Two dual-cured core build-up composite resins (LuxaCore®-Dual, DMG; and FluoroCore®2, Dentsply Caulk, and one dual-cured resin cement (Rely X ARC, 3M ESPE were used in the present study. The composite materials were placed into a cylindrical matrix (2 mm in height and 3 mm in diameter, and the specimens thus produced were either light-activated for 40 s (Optilux 501, Demetron Kerr or were allowed to self-cure for 10 min in the dark (n = 5. All specimens were then stored in humidity at 37°C for 24 h in the dark and were subjected to KHN analysis. The results were submitted to 2-way ANOVA and Tukey's post-hoc test at a pre-set alpha of 5%. All the light-activated groups exhibited higher KHN values than the self-cured ones (p = 0.00001, regardless of product. Among the self-cured groups, both composite resin core build-up materials showed higher KHN values than the dual-cured resin cement (p = 0.00001. LuxaCore®-Dual exhibited higher KHN values than FluoroCore®2 (p = 0.00001 when they were allowed to self-cure, while no significant differences in KHN values were observed among the light-activated products. The results suggest that dual-cured composite resin core build-up materials may be more reliable than dual-cured resin cements when curing light is not available.

Surface modification of titanium hydride with epoxy resin via microwave-assisted ball milling

International Nuclear Information System (INIS)

Ning, Rong; Chen, Ding; Zhang, Qianxia; Bian, Zhibing; Dai, Haixiong; Zhang, Chi

2014-01-01

Highlights: • TiH 2 was modified with epoxy resin by microwave-assisted ball milling. • The epoxy ring was opened under the coupling effect of microwave and ball milling. • Microwave-assisted ball milling improved the compatibility of TiH 2 with epoxy. - Abstract: Surface modification of titanium hydride with epoxy resin was carried out via microwave-assisted ball milling and the products were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), thermo-gravimetry (TG) and Fourier transform infrared spectroscopy (FT-IR). A sedimentation test was performed to investigate the compatibility of the modified nano titanium hydride with the epoxy resin. The results show that the epoxy resin molecules were grafted on the surface of nano titanium hydride particles during the microwave-assisted ball milling process, which led to the improvement of compatibility between the nanoparticles and epoxy resin. According to the FT-IR, the grafting site was likely to be located around the epoxy group due to the fact that the epoxy ring was opened. However, compared with microwave-assisted ball milling, the conventional ball milling could not realize the surface modification, indicating that the coupling effect of mechanical force and microwave played a key role during the process

Application conditions for ester cured alkaline phenolic resin sand

Directory of Open Access Journals (Sweden)

Ren-he Huang

2016-07-01

Full Text Available Five organic esters with different curing speeds: propylene carbonate (i.e. high-speed ester A; 1, 4-butyrolactone; glycerol triacetate (i.e. medium-speed ester B; glycerol diacetate; dibasic ester (DBE (i.e. low-speed ester C, were chosen to react with alkaline phenolic resin to analyze the application conditions of ester cured alkaline phenolic resin. The relationships between the curing performances of the resin (including pH value, gel pH value, gel time of resin solution, heat release rate of the curing reaction and tensile strength of the resin sand and the amount of added organic ester and curing temperature were investigated. The results indicated the following: (1 The optimal added amount of organic ester should be 25wt.%-30wt.% of alkaline phenolic resin and it must be above 20wt.%-50 wt.% of the organic ester hydrolysis amount. (2 High-speed ester A (propylene carbonate has a higher curing speed than 1, 4-butyrolactone, and they were both used as high-speed esters. Glycerol diacetate is not a high-speed ester in alkaline phenolic resin although it was used as a high-speed ester in ester cured sodium silicate sand; glycerol diacetate and glycerol triacetate can be used as medium-speed esters in alkaline phenolic resin. (3 High-speed ester A, medium-speed ester B (glycerol triacetate and low-speed ester C (dibasic ester, i.e., DBE should be used below 15 ìC, 35 ìC and 50 ìC, respectively. High-speed ester A or low-speed ester C should not be used alone but mixed with medium-speed ester B to improve the strength of the resin sand. (4 There should be a suitable solid content (generally 45wt.%-65wt.% of resin, alkali content (generally 10wt.%-15wt.% of resin and viscosity of alkaline phenolic resin (generally 50-300 mPa≤s in the preparation of alkaline phenolic resin. Finally, the technique conditions of alkaline phenolic resin preparation and the application principles of organic ester were discussed.

Preparations and applications in UV curing coatings of epoxy acrylates containing carboxyl

International Nuclear Information System (INIS)

Wu Yu Min

1999-01-01

This paper introduces preparations of epoxy acrylates containing carboxyl through the reactions of epoxy acrylates with butanedioic anhydride, pentanedioic anhydride, cis-butenedioic anhydride, phthalic anhydride, tetrabromophthalic anhydride and -tetrahydrophthalic anhydride. These epoxy acrylates containing carboxyl have been applied to UV-curing coatings and their effects on properties of UV-curing coatings have been studied

Compatibility of anhydride cured epoxies with hexanitroazobenzene (HNAB) and hexanitrostilbene (HNS)

International Nuclear Information System (INIS)

Massis, T.M.; Wischmann, K.B.

1985-01-01

The explosives HNAB (hexanitroazobenzene) and HNS (hexanitrostilbene) have compatibility problems with amine-cured epoxy systems. A program was instituted to find compatible polymeric substitutes for use with these explosives. These polymeric materials must have rigid structures after curing for both adhesive and encapsulant applications. A promising class of epoxy materials using anhydride curing agents with various catalysts to trigger the cure reaction were developed. These polymeric systems have very good compatibility with HNS. Of those tested with HNAB, the anhydride epoxy system that used uranyl nitrate as the catalyst was found to be marginally compatible while the others were incompatible. These results indicated further studies are needed. The CRT (chemical reactivity test) was used to evaluate the compatibility of these materials. 6 references, 2 figures, 5 tables

Experimental design applied optimization of a state in epoxy clay dispersion; Planejamento de experimentos aplicado a otimizacao do estado de dispersao de argilas em epoxi

Energy Technology Data Exchange (ETDEWEB)

Paz, Juliana D' Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira, E-mail: julianadpaz@yahoo.com.b [Universidade do Estado de Santa Catarina (UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

2010-07-01

This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

Occupational contact dermatitis caused by aniline epoxy resins in the aircraft industry.

Science.gov (United States)

Pesonen, Maria; Suuronen, Katri; Jolanki, Riitta; Aalto-Korte, Kristiina; Kuuliala, Outi; Henriks-Eckerman, Maj-Len; Valtanen, Ilona; Alanko, Kristiina

2015-08-01

Tetraglycidyl-4,4'-methylenedianiline (TGMDA) is an aniline epoxy resin used in, for example, resin systems of pre-impregnated composite materials (prepregs) of the aircraft industry. Allergic contact dermatitis caused by TGMDA in prepregs has been described previously. To report on 9 patients with occupational allergic contact dermatitis caused by TGMDA in epoxy glues used in helicopter assembly. The patients were examined with patch testing at the Finnish Institute of Occupational Health in 2004-2009. The first patient was diagnosed by testing both components of two epoxy glues from the workplace, and was also tested with glue ingredients, including TGMDA. The following patients were tested with the glues and TGMDA. The resin parts of the glues were analysed for their epoxy compounds, including TGMDA. All of the patients had a patch test reaction to one or both of the resin parts of the TGMDA-containing glues. Eight of them had a strong allergic reaction to TGMDA, and one had a doubtful reaction to TGMDA. Two of the patients also had an allergic reaction to triglycidyl-p-aminophenol (TGPAP), another aniline epoxy resin, which was not present in the TGMDA-containing glues. In aircraft industry workers with suspected occupational dermatitis, aniline epoxy resins should be considered and patch tested as possible contact allergens. © 2015 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

Thermal properties and corrosion resistance of organoclay/epoxy resin film

Science.gov (United States)

Baiquni, M.; Soegijono, B.

2018-03-01

Hybrid materials organoclay/epoxy resin films were prepared by varying organoclay content in epoxy resin as a matrix. The film were investigated by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and thermal conductivity. TGA and FT-IR results confirmed that the melting temperature shifted to a lower point. The thermal conductivity and corrosion resistant generally increase with increasing organoclay content. The changes on these properties may due to cross link between organoclay and epoxy.

Cure shrinkage in casting resins

Energy Technology Data Exchange (ETDEWEB)

Spencer, J. Brock [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2015-02-01

A method is described whereby the shrinkage of a casting resin can be determined. Values for the shrinkage of several resin systems in frequent use by Sandia have been measured. A discussion of possible methods for determining the stresses generated by cure shrinkage and thermal contraction is also included.

Dielectric Cure Monitoring of Thermosetting Matrix Composites

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyoung Geun [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Dae Gil [KAIST, Daejeon (Korea, Republic of)

2003-10-15

Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

Dielectric Cure Monitoring of Thermosetting Matrix Composites

International Nuclear Information System (INIS)

Kim, Hyoung Geun; Lee, Dae Gil

2003-01-01

Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites

Fabrication of tough epoxy with shape memory effects by UV-assisted direct-ink write printing.

Science.gov (United States)

Chen, Kaijuan; Kuang, Xiao; Li, Vincent; Kang, Guozheng; Qi, H Jerry

2018-03-07

3D printing of epoxy-based shape memory polymers with high mechanical strength, excellent thermal stability and chemical resistance is highly desirable for practical applications. However, thermally cured epoxy in general is difficult to print directly. There have been limited numbers of successes in printing epoxy but they suffer from relatively poor mechanical properties. Here, we present an ultraviolet (UV)-assisted 3D printing of thermally cured epoxy composites with high tensile toughness via a two-stage curing approach. The ink containing UV curable resin and epoxy oligomer is used for UV-assisted direct-ink write (DIW)-based 3D printing followed by thermal curing of the part containing the epoxy oligomer. The UV curable resin forms a network by photo polymerization after the 1st stage of UV curing, which can maintain the printed architecture at an elevated temperature. The 2nd stage thermal curing of the epoxy oligomer yields an interpenetrating polymer network (IPN) composite with highly enhanced mechanical properties. It is found that the printed IPN epoxy composites enabled by the two-stage curing show isotropic mechanical properties and high tensile toughness. We demonstrated that the 3D-printed high-toughness epoxy composites show good shape memory properties. This UV-assisted DIW 3D printing via a two-stage curing method can broaden the application of 3D printing to fabricate thermoset materials with enhanced tensile toughness and tunable properties for high-performance and functional applications.

Impact of a novel phosphorus-nitrogen flame retardant curing agent on the properties of epoxy resin

Science.gov (United States)

Liu, Xiaoli; Liang, Bing

2017-12-01

A phosphorus-nitrogen flame retardant curing agent diethyl phosphonic p-Phenylenediamine diamide (DEPPPD) was synthesized. The chemical structure of the obtained compound was identified by Fourier transform infrared (FTIR), 1H nuclear magnetic resonance (1HNMR), and mass spectroscopies. A series of t hermosetting systems were prepared by conventional epoxy resins (E-44) and DEPPPD. The effects of DEPPPD on flame retardancy, thermal degradation behavior, mechanical properties and the morphologies of char residues of EP/DEPPPD thermosets were investigated. The results demonstrated that when the phosphorus content of 2.88 wt%, EP-3 successfully passed UL-94 V-0 flammability rating, the LOI value was as high as 31.1%, the impact strength and tensile strength of it was 6.50 KJ m-2 and 48.21 MPa, the adhesive strength could reach 14.61 MPa, respectively. The TGA results indicated that the introduction of DEPPPD promoted EP matrix decomposed at a lower temperature, the rate of the thermal decomposition also decreased compared with EP-0. The residual char ratio of 800 °C was increased whether in nitrogen or in the air. The morphological structures of char residue were more compact and homogeneous which could prevent the heat transmission and diffusion, limit the production of combustible gases and reduced the heat release rate.

Dsc cure kinetics of an unsaturated polyester resin using empirical kinetic model

International Nuclear Information System (INIS)

Abdullah, I.

2015-01-01

In this paper, the kinetics of curing of unsaturated polyester resin initiated with benzoyl peroxide was studied. In case of unsaturated polyester (UP) resin, isothermal test alone could not predict correctly the curing time of UP resin. Therefore, isothermal kinetic analysis through isoconventional adjustment was used to correctly predict the curing time and temperature of UP resin. Isothermal kinetic analysis through isoconversional adjustment indicated that 97% of UP resin cures in 33 min at 120 degree C. Curing of UP resin through microwaves was also studied and found that 67% of UP resin cures in 1 min at 120 degree C. The crosslinking reaction of UP resin is so fast at 120 degree C that it becomes impossible to predict correctly the curing time of UP resin using isothermal test and the burial of C=C bonds in microgels makes it impossible to be fully cured by microwaves at 120 degree C. The rheological behaviour of unsaturated polyester resin was also studied to observe the change in viscosity with respect to time and temperature. (author)

Experimental design applied optimization of a state in epoxy clay dispersion

International Nuclear Information System (INIS)

Paz, Juliana D'Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira

2010-01-01

This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

Electron beam curing of coatings

International Nuclear Information System (INIS)

Schmidt, J.; Mai, H.

1986-01-01

Modern low-energy electron beam processors offer the possibility for high-speed curing of coatings on paper, plastics, wood and metal. Today the electron beam curing gets more importance due to the increasing environmental problems and the rising cost of energy. For an effective curing process low-energy electron beam processors as well as very reactive binders are necessary. Generally such binders consist of acrylic-modified unsaturated polyester resins, polyacrylates, urethane acrylates or epoxy acrylates and vinyl monomers, mostly multifunctional acrylates. First results on the production of EBC binders on the base of polyester resins and vinyl monomers are presented. The aim of our investigations is to obtain binders with curing doses ≤ 50 kGy. In order to reduce the curing dose we studied mixtures of resins and acrylates. (author)

Synthesis and Characterization of Modified Epoxy Resins by Silicic Acid Tetraethyl Ester and Nano-SiO2

Institute of Scientific and Technical Information of China (English)

李海燕; 张之圣

2004-01-01

A kind of modified epoxy resins was obtained by condensation of epoxy resin with silicic acid tetraethyl ester(TEOS) and nano-SiO2. The reactions were performed with hydrochloric acid as a catalyst at 63 °C.The structure, thermal stability and morphological characteristics of the modified epoxy resins were studied through infrared spectra(FT-IR) analysis, thermogravimetric (TG) analysis and scanning electron microscopy respectively. It has been found from the IR and TG study that modified epoxy resins have greater thermal stability than epoxy resins, and its thermal stability has been improved by the formation of inter-crosslinked network structure. The modified epoxy resins exhibit heterogeneous morphology and heterogeneity increases with more TEOS feeding, which in turn confirms the formation of inter-crosslinked network structure in modified epoxy resins.

Multi-step cure kinetic model of ultra-thin glass fiber epoxy prepreg exhibiting both autocatalytic and diffusion-controlled regimes under isothermal and dynamic-heating conditions

Science.gov (United States)

Kim, Ye Chan; Min, Hyunsung; Hong, Sungyong; Wang, Mei; Sun, Hanna; Park, In-Kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Moon, Hyungpil; Kim, Kwang J.; Suhr, Jonghwan; Nam, Jae-Do

2017-08-01

As packaging technologies are demanded that reduce the assembly area of substrate, thin composite laminate substrates require the utmost high performance in such material properties as the coefficient of thermal expansion (CTE), and stiffness. Accordingly, thermosetting resin systems, which consist of multiple fillers, monomers and/or catalysts in thermoset-based glass fiber prepregs, are extremely complicated and closely associated with rheological properties, which depend on the temperature cycles for cure. For the process control of these complex systems, it is usually required to obtain a reliable kinetic model that could be used for the complex thermal cycles, which usually includes both the isothermal and dynamic-heating segments. In this study, an ultra-thin prepreg with highly loaded silica beads and glass fibers in the epoxy/amine resin system was investigated as a model system by isothermal/dynamic heating experiments. The maximum degree of cure was obtained as a function of temperature. The curing kinetics of the model prepreg system exhibited a multi-step reaction and a limited conversion as a function of isothermal curing temperatures, which are often observed in epoxy cure system because of the rate-determining diffusion of polymer chain growth. The modified kinetic equation accurately described the isothermal behavior and the beginning of the dynamic-heating behavior by integrating the obtained maximum degree of cure into the kinetic model development.

Morphological Study on Room-Temperature-Cured PMMA-Grafted Natural Rubber-Toughened Epoxy/Layered Silicate Nanocomposite

OpenAIRE

Yuhana, N. Y.; Ahmad, S.; Kamal, M. R.; Jana, S. C.; Bahri, A. R. Shamsul

2012-01-01

A morphological study was conducted on ternary systems containing epoxy, PMMA-grafted natural rubber, and organic chemically modified montmorillonite (Cloisite 30B). Optical microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), and wide-angle X-ray diffraction (WAXD) analysis were used. The following four materials were prepared at room temperature: cured unmodified epoxy, cured toughened epoxy, cured unmodified epoxy/Cloisite 3...

Monitoring cure of composite resins using frequency dependent electromagnetic sensing techniques

Science.gov (United States)

Kranbuehl, D. E.; Hoff, M. S.; Loos, A. C.; Freeman, W. T., Jr.; Eichinger, D. A.

1988-01-01

A nondestructive in situ measurement technique has been developed for monitoring and measuring the cure processing properties of composite resins. Frequency dependent electromagnetic sensors (FDEMS) were used to directly measure resin viscosity during cure. The effects of the cure cycle and resin aging on the viscosity during cure were investigated using the sensor. Viscosity measurements obtained using the sensor are compared with the viscosities calculated by the Loos-Springer cure process model. Good overall agreement was obtained except for the aged resin samples.

High Temperature Epoxy Foam: Optimization of Process Parameters

Directory of Open Access Journals (Sweden)

Samira El Gazzani

2016-06-01

Full Text Available For many years, reduction of fuel consumption has been a major aim in terms of both costs and environmental concerns. One option is to reduce the weight of fuel consumers. For this purpose, the use of a lightweight material based on rigid foams is a relevant choice. This paper deals with a new high temperature epoxy expanded material as substitution of phenolic resin, classified as potentially mutagenic by European directive Reach. The optimization of thermoset foam depends on two major parameters, the reticulation process and the expansion of the foaming agent. Controlling these two phenomena can lead to a fully expanded and cured material. The rheological behavior of epoxy resin is studied and gel time is determined at various temperatures. The expansion of foaming agent is investigated by thermomechanical analysis. Results are correlated and compared with samples foamed in the same temperature conditions. The ideal foaming/gelation temperature is then determined. The second part of this research concerns the optimization of curing cycle of a high temperature trifunctional epoxy resin. A two-step curing cycle was defined by considering the influence of different curing schedules on the glass transition temperature of the material. The final foamed material has a glass transition temperature of 270 °C.

Preparation and Characterization of Epoxy Resin Cross-Linked with High Wood Pyrolysis Bio-Oil Substitution by Acetone Pretreatment

Directory of Open Access Journals (Sweden)

Yi Liu

2017-03-01

Full Text Available The use of cost effective solvents may be necessary to store wood pyrolysis bio-oil in order to stabilize and control its viscosity, but this part of the production system has not been explored. Conversely, any rise in viscosity during storage, that would occur without a solvent, will add variance to the production system and render it cost ineffective. The purpose of this study was to modify bio-oil with a common solvent and then react the bio-oil with an epoxy for bonding of wood without any loss in properties. The acetone pretreatment of the bio-oil/epoxy mixture was found to improve the cross-linking potential and substitution rate based on its mechanical, chemical, and thermal properties. Specifically, the bio-oil was blended with epoxy resin at weight ratios ranging from 2:1 to 1:5 and were then cured. A higher bio-oil substitution rate was found to lower the shear bond strength of the bio-oil/epoxy resins. However, when an acetone pretreatment was used, it was possible to replace the bio-oil by as much as 50% while satisfying usage requirements. Extraction of the bio-oil/epoxy mixture with four different solvents demonstrated an improvement in cross-linking after acetone pretreatment. ATR-FTIR analysis confirmed that the polymer achieved a higher cross-linked structure. DSC and TGA curves showed improved thermal stability with the addition of the acetone pretreatment. UV-Vis characterization showed that some functional groups of the bio-oil to epoxy system were unreacted. Finally, when the resin mixture was utilized to bond wood, the acetone pretreatment coupled with precise tuning of the bio-oil:epoxy ratio was an effective method to control cross-linking while ensuring acceptable bond strength.

Novel thermal curing of cycloaliphatic resins by thiol-epoxy click process with several multifunctional thiols

OpenAIRE

Guzman, Dailyn; Mateu, Blai; Fernández Francos, Xavier; Ramis Juan, Xavier; Serra Albet, Àngels

2017-01-01

Novel thermosets were prepared by the base-catalysed reaction between a cycloaliphatic resin (ECC) and various thiol crosslinkers. 4-(N,N-Dimethylaminopyridine) (DMAP) was used as base catalyst for the thiol–epoxy reaction. A commercial tetrathiol (PETMP) and three different thiols synthesized by us, 6SH-SQ, 3SH-EU and 3SH-ISO, were tested. 6SH-SQ and 3SH-EU were prepared from vinyl or allyl compounds from renewable resources such as squalene and eugenol, respectively. Thiol 3SH-ISO was prepa...

Evaluation of Out-of-Autoclave (OOA epoxy system

Directory of Open Access Journals (Sweden)

Fernanda Guilherme

Full Text Available Abstract Epoxy resins (EP usually cure in autoclave to minimize resin voids and to achieve the desired resin/fiber ratio. Cure parameters such as temperature, vacuum and pressure levels are controlled and monitored. Aiming time and cost optimization, new out-of-autoclave (OOA cure processes have been developed lately. This study evaluated the cure cycle and the effect of non-programmed interruptions in an OOA process. Fourier Transform Infrared spectroscopy (FT-IR results show similarities between the resin used and diglycidyl ether of bisphenol A (DGEBA and also that the curing system is composed of cyan and sulfur hardeners, codified in industry, as Components of #2511 Resin System. The cure cycle and its interruptions were simulated by dynamic-mechanical analysis (DMA. The samples obtained were evaluated by FT-IR and differential scanning calorimetry (DSC, whose results show that the degree of cure varying between 0.8 to 0.85 was achieved at 120 °C.

Surface and buried interfacial structures of epoxy resins used as underfills studied by sum frequency generation vibrational spectroscopy.

Science.gov (United States)

Vázquez, Anne V; Holden, Brad; Kristalyn, Cornelius; Fuller, Mike; Wilkerson, Brett; Chen, Zhan

2011-05-01

Flip chip technology has greatly improved the performance of semiconductor devices, but relies heavily on the performance of epoxy underfill adhesives. Because epoxy underfills are cured in situ in flip chip semiconductor devices, understanding their surface and interfacial structures is critical for understanding their adhesion to various substrates. Here, sum frequency generation (SFG) vibrational spectroscopy was used to study surface and buried interfacial structures of two model epoxy resins used as underfills in flip chip devices, bisphenol A digylcidyl ether (BADGE) and 1,4-butanediol diglycidyl ether (BDDGE). The surface structures of these epoxies were compared before and after cure, and the orientations of their surface functional groups were deduced to understand how surface structural changes during cure may affect adhesion properties. Further, the effect of moisture exposure, a known cause of adhesion failure, on surface structures was studied. It was found that the BADGE surface significantly restructured upon moisture exposure while the BDDGE surface did not, showing that BADGE adhesives may be more prone to moisture-induced delamination. Lastly, although surface structure can give some insight into adhesion, buried interfacial structures more directly correspond to adhesion properties of polymers. SFG was used to study buried interfaces between deuterated polystyrene (d-PS) and the epoxies before and after moisture exposure. It was shown that moisture exposure acted to disorder the buried interfaces, most likely due to swelling. These results correlated with lap shear adhesion testing showing a decrease in adhesion strength after moisture exposure. The presented work showed that surface and interfacial structures can be correlated to adhesive strength and may be helpful in understanding and designing optimized epoxy underfill adhesives.

Simulation and Validation of Injection-Compression Filling Stage of Liquid Moulding with Fast Curing Resins

Science.gov (United States)

Martin, Ffion A.; Warrior, Nicholas A.; Simacek, Pavel; Advani, Suresh; Hughes, Adrian; Darlington, Roger; Senan, Eissa

2018-03-01

Very short manufacture cycle times are required if continuous carbon fibre and epoxy composite components are to be economically viable solutions for high volume composite production for the automotive industry. Here, a manufacturing process variant of resin transfer moulding (RTM), targets a reduction of in-mould manufacture time by reducing the time to inject and cure components. The process involves two stages; resin injection followed by compression. A flow simulation methodology using an RTM solver for the process has been developed. This paper compares the simulation prediction to experiments performed using industrial equipment. The issues encountered during the manufacturing are included in the simulation and their sensitivity to the process is explored.

Influence of hematite nanorods on the mechanical properties of epoxy resin

Directory of Open Access Journals (Sweden)

Bogdanović Gordana

2017-01-01

Full Text Available The mechanical properties of nanocomposites obtained by incorporation of fairly uniform hematite nanorods (α-Fe2O3 NRs into epoxy resin were studied as a function of the content of the inorganic phase. A thorough microstructural characterization of the α-Fe2O3 NRs and the nanocomposites was performed using transmission electron microscopy (TEM and atomic force microscopy (AFM. The TEM measurements revealed rod-like morphology of the nanofiller with a uniform size distribution (8.5 nm×170 nm, diameter×length. High-magnification TEM and AFM measurements indicated agglomeration of α-Fe2O3 NRs embedded in the epoxy resin. Stress at break, strain at break, elastic modulus and tensile toughness of the nanocomposites were compared with the data obtained for pure epoxy resin. Significant influence of nanofiller on the mechanical properties of epoxy resin, as well as on the glass transition temperature, could be noticed for samples with low contents of the inorganic phase (up to 1 wt. %. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 45020

Influence of Al2O3 nanoparticles on the isothermal cure of an epoxy resin

International Nuclear Information System (INIS)

Sanctuary, R; Baller, J; Zielinski, B; Becker, N; Krueger, J K; Philipp, M; Mueller, U; Ziehmer, M

2009-01-01

The influence of Al 2 O 3 nanoparticles on the curing of an epoxy thermoset based on diglycidyl ether of bisphenol A was investigated using temperature-modulated differential scanning calorimetry (TMDSC) and rheology. Diethylene triamine was used as a hardener. TMDSC not only allows for a systematic study of the kinetics of cure but simultaneously gives access to the evolution of the specific heat capacities of the thermosets. The technique thus provides insight into the glass transition behaviour of the nanocomposites and hence makes it possible to shed some light on the interaction between the nanoparticles and the polymer matrix. The Al 2 O 3 fillers are shown to accelerate the growth of macromolecules upon isothermal curing. Several mechanisms which possibly could be responsible for the acceleration are described. As a result of the faster network growth chemical vitrification occurs at earlier times in the filled thermosets and the specific reaction heat decreases with increasing nanoparticle concentration. Rheologic measurements of the zero-shear viscosity confirm the faster growth of the macromolecules in the presence of the nanoparticles.

Realtime 3D stress measurement in curing epoxy packaging

DEFF Research Database (Denmark)

Richter, Jacob; Hyldgård, A.; Birkelund, Karen

2007-01-01

This paper presents a novel method to characterize stress in microsystem packaging. A circular p-type piezoresistor is implemented on a (001) silicon chip. We use the circular stress sensor to determine the packaging induced stress in a polystyrene tube filled with epoxy. The epoxy curing process...

Study on Concrete Containing Recycled Aggregates Immersed in Epoxy Resin

Directory of Open Access Journals (Sweden)

Adnan Suraya Hani

2017-01-01

Full Text Available In recent decades, engineers have sought a more sustainable method to dispose of concrete construction and demolition waste. One solution is to crush this waste concrete into a usable gradation for new concrete mixes. This not only reduces the amount of waste entering landfills but also alleviates the burden on existing sources of quality natural concrete aggregates. There are too many kinds of waste but here constructions waste will be the priority target that should be solved. It could be managed by several ways such as recycling and reusing the concrete components, and the best choice of these components is the aggregate, because of the ease process of recycle it. In addition, recycled aggregates and normal aggregates were immersed in epoxy resin and put in concrete mixtures with 0%, 5%, 10% and 20% which affected the concrete mixtures properties. The strength of the concrete for both normal and recycled aggregates has increased after immersed the aggregates in epoxy resin. The percentage of water absorption and the coefficient of water permeability decreased with the increasing of the normal and the recycled aggregates immersed in epoxy resin. Generally the tests which have been conducted to the concrete mixtures have a significant results after using the epoxy resin with both normal and recycled aggregates.

Monitoring the Cure State of Thermosetting Resins by Ultrasound.

Science.gov (United States)

Lionetto, Francesca; Maffezzoli, Alfonso

2013-09-05

The propagation of low intensity ultrasound in a curing resin, acting as a high frequency oscillatory excitation, has been recently proposed as an ultrasonic dynamic mechanical analysis (UDMA) for cure monitoring. The technique measures sound velocity and attenuation, which are very sensitive to changes in the viscoelastic characteristics of the curing resin, since the velocity is related to the resin storage modulus and density, while the attenuation is related to the energy dissipation and scattering in the curing resin. The paper reviews the results obtained by the authors' research group in the last decade by means of in-house made ultrasonic set-ups for both contact and air-coupled ultrasonic experiments. The basics of the ultrasonic wave propagation in polymers and examples of measurements of the time-evolution of ultrasonic longitudinal modulus and chemical conversion of different thermosetting resins are presented. The effect of temperature on the cure kinetics, the comparison with rheological, low frequency dynamic mechanical and calorimetric results, and the correlation between ultrasonic modulus and crosslinking density will be also discussed. The paper highlights the reliability of ultrasonic wave propagation for monitoring the physical changes taking place during curing and the potential for online monitoring during polymer and polymer matrix composite processing.

Monitoring the Cure State of Thermosetting Resins by Ultrasound

Directory of Open Access Journals (Sweden)

Alfonso Maffezzoli

2013-09-01

Full Text Available The propagation of low intensity ultrasound in a curing resin, acting as a high frequency oscillatory excitation, has been recently proposed as an ultrasonic dynamic mechanical analysis (UDMA for cure monitoring. The technique measures sound velocity and attenuation, which are very sensitive to changes in the viscoelastic characteristics of the curing resin, since the velocity is related to the resin storage modulus and density, while the attenuation is related to the energy dissipation and scattering in the curing resin. The paper reviews the results obtained by the authors’ research group in the last decade by means of in-house made ultrasonic set-ups for both contact and air-coupled ultrasonic experiments. The basics of the ultrasonic wave propagation in polymers and examples of measurements of the time-evolution of ultrasonic longitudinal modulus and chemical conversion of different thermosetting resins are presented. The effect of temperature on the cure kinetics, the comparison with rheological, low frequency dynamic mechanical and calorimetric results, and the correlation between ultrasonic modulus and crosslinking density will be also discussed. The paper highlights the reliability of ultrasonic wave propagation for monitoring the physical changes taking place during curing and the potential for online monitoring during polymer and polymer matrix composite processing.

Mechanical Reinforcement of Epoxy Composites with Carbon Fibers and HDPE

Science.gov (United States)

He, R.; Chang, Q.; Huang, X.; Li, J.

2018-01-01

Silanized carbon fibers (CFs) and a high-density polyethylene with amino terminal groups (HDPE) were introduced into epoxy resins to fabricate high-performance composites. A. mechanical characterization of the composites was performed to investigate the effect of CFs in cured epoxy/HDPE systems. The composites revealed a noticeable improvement in the tensile strength, elongation at break, flexural strength, and impact strength in comparison with those of neat epoxy and cured epoxy/HDPE systems. SEM micrographs showed that the toughening effect could be explained by yield deformations, phase separation, and microcracking.

Improvement of Mechanical and Dielectric Properties of Epoxy Resin Using CNTs/ZnO Nanocomposite.

Science.gov (United States)

Vu, Pham Gia; Truc, Trinh Anh; Chinh, Nguyen Thuy; Tham, Do Quang; Trung, Tran Huu; Oanh, Vu Ke; Hang, To Thi Xuan; Olivier, Marjorie; Hoang, Thai

2018-04-01

In this study, carbon nanotubes (CNTs)/ZnO composites had been prepared using the sol-gel method and then incorporated into an epoxy resin for reinforcement of mechanical and electrical properties. Fourier Transform Infrared (FTIR), X-ray diffraction (XRD) Field Emission Scanning Electron Microscope (FE-SEM) analyses show that the ZnO nanoparticles deposited on CNTs were crystallized in a hexagonal wurtzite structure. Average particle size of ZnO deposited on the CNT was about 8 nm. The mechanical and dielectric properties of epoxy containing CNTs/ZnO were investigated in comparison to epoxy resin and epoxy resin containing only CNT or ZnO nanoparticles. The results indicated that tensile strength and elongation at break of the nanocomposite were substantially improved with the presence of CNTs/ZnO at the equal volume. The DSC analysis associate with the dielectric results shows that the behavior of epoxy/CNTs/ZnO is identical to epoxy/ZnO composite, and the CNTs is essential to the distributed arrangement of ZnO in the epoxy resin.

Study the scratch resistance of UV-cured epoxy acrylate in the presence of nano alumina particles via nano indentation

International Nuclear Information System (INIS)

Bastani, S.; Ebrahimi, M.; Kardar, P.

2007-01-01

In this research, an epoxy acrylate resin was synthesized, then the synthesized resin was used along with different multifunctional acrylate monomers and with a photoinitiator in different formulations and cured with UV radiation. The experiments were designed based on mixture method by using Design-Expert software. To investigate the effect of nano particles on the some of physical and mechanical properties of the UV cured resins, the suspension of nano alumina in TPGDA, was used in formulations. The hardness of prepared films was evaluated by using konig hardness tester and nano indentater. The scratch resistance and gloss of the films were also determined. The results showed that the visibility of scratch decreased when the nano particles were used. It seems that the self-healing property of the film improved in the presence of nano particles. The hardness of the samples with nano particles was found to be less than that the samples of without any nano particles. It was observed that the gloss of the films with the nano particles, almost was the same as the film without nano particles. (Author)

Colorless triphenylamine-based aliphatic thermoset epoxy for multicolored and near-infrared electrochromic applications.

Science.gov (United States)

Chuang, Ya-Wen; Yen, Hung-Ju; Wu, Jia-Hao; Liou, Guey-Sheng

2014-03-12

In this study, two novel colorless thermoset epoxy resins with anodically electrochromism were prepared from the thermal curing of two triphenylamine-based diamine monomers, 4,4'-diamino-4″-methoxytriphenylamine (1) and N,N'-bis(4-aminophenyl)-N,N'-di(4-methoxylphenyl)-1,4-phenylenediamine (2) with aliphatic epoxy triglycidyl isocyanurate, respectively. The resulting thermoset epoxy resins showed excellent softening temperature (Ts, 270 and 280 °C) due to the rigid structure and highly crosslinking density. In addition, novel colorless epoxy resin films revealed good reversible electrochemical oxidation and interesting multi-electrochromic behavior with high contrast ratio both in visible and near-infrared regions. The aliphatic thermoset epoxy resins also exhibited high transparency in visible region as colorless and great potential for practical electrochromic applications.

Stress and flow analyses of ultraviolet-curable resin during curing

Science.gov (United States)

Umezaki, Eisaku; Okano, Akira; Koyama, Hiroto

2014-06-01

The stress and flow generated in ultraviolet (UV)-curable resin during curing in molds were measured to investigate their relationship. The specimens were molds consisting of glass plates and acrylic bars, and UV-curable liquid resin. The specimens were illuminated from above with UV rays. Photoelastic and visual images were separately obtained at a constant time interval using cameras during curing. To help obtain the visual images, acrylic powder was mixed with the liquid resin. The stress was obtained from the photoelastic images by a digital photoelastic technique with phase stepping, and the flow was obtained from the visual images by a particle-tracking velocimetry technique. Results indicate that the stress generated in the UV-curable resin during curing depends on the degree of contact between the mold and the cured area of the resin, and is hardly related to the flow.

Cure Kinetics of Epoxy Nanocomposites Affected by MWCNTs Functionalization: A Review

Science.gov (United States)

Saeb, Mohammad Reza; Bakhshandeh, Ehsan; Khonakdar, Hossein Ali; Mäder, Edith; Scheffler, Christina; Heinrich, Gert

2013-01-01

The current paper provides an overview to emphasize the role of functionalization of multiwalled carbon nanotubes (MWCNTs) in manipulating cure kinetics of epoxy nanocomposites, which itself determines ultimate properties of the resulting compound. In this regard, the most commonly used functionalization schemes, that is, carboxylation and amidation, are thoroughly surveyed to highlight the role of functionalized nanotubes in controlling the rate of autocatalytic and vitrification kinetics. The current literature elucidates that the mechanism of curing in epoxy/MWCNTs nanocomposites remains almost unaffected by the functionalization of carbon nanotubes. On the other hand, early stage facilitation of autocatalytic reactions in the presence of MWCNTs bearing amine groups has been addressed by several researchers. When carboxylated nanotubes were used to modify MWCNTs, the rate of such reactions diminished as a consequence of heterogeneous dispersion within the epoxy matrix. At later stages of curing, however, the prolonged vitrification was seen to be dominant. Thus, the type of functional groups covalently located on the surface of MWCNTs directly affects the degree of polymer-nanotube interaction followed by enhancement of curing reaction. Our survey demonstrated that most widespread efforts ever made to represent multifarious surface-treated MWCNTs have not been directed towards preparation of epoxy nanocomposites, but they could result in property synergism. PMID:24348181

Preparation of epoxy/zirconia hybrid materials via in situ polymerization using zirconium alkoxide coordinated with acid anhydride

International Nuclear Information System (INIS)

Ochi, Mitsukazu; Nii, Daisuke; Harada, Miyuki

2011-01-01

Highlights: → Novel epoxy/zirconia hybrid materials were synthesized via in situ polymerization using zirconium alkoxide coordinated with acid anhydride. → The half-ester compound of acid anhydride desorbed from zirconium played as curing agent of epoxy resin. → The zirconia was uniformly dispersed in the epoxy matrix on the nanometer or sub-nanometer scale by synchronizing the epoxy curing and sol-gel reactions. → The refractive indices of the hybrid materials significantly improved with an increase in the zirconia content. - Abstract: Novel epoxy/zirconia hybrid materials were synthesized using a bisphenol A epoxy resin (diglycidyl ether of bisphenol A; DGEBA), zirconium(IV)-n-propoxide (ZTNP), and hexahydrophthalic anhydride (HHPA) via in situ polymerization. HHPA played two roles in this system: it acted as a modifier to control the hydrolysis and condensation reactions of zirconium alkoxide and also as a curing agent - the half-ester compound of HHPA desorbed from zirconium reacted with the epoxy resin to form the epoxy network. As a result, both the sol-gel reaction and epoxy curing occurred simultaneously in a homogeneous solution, and organic-inorganic hybrid materials were readily obtained. Further, the zirconia produced by the in situ polymerization was uniformly dispersed in the epoxy matrix on the nanometer or sub-nanometer scale; thus, hybrid materials that exhibited excellent optical transparency were obtained. Furthermore, the heat resistance of the hybrid materials could be improved by hybridization with zirconia. And, the refractive indices of the hybrid materials significantly improved with an increase in the zirconia content.

Electrodeposition properties of modified cational epoxy resin-type photoresist

International Nuclear Information System (INIS)

Yong He; Yunlong Zhang; Feipeng Wu; Miaozhen Li; Erjian Wang

1999-01-01

Multi-component cationic epoxy and acrylic resin system for ED photoresist was used in this work, since they can provide better storage stability for ED emulsion and better physical and chemical properties of deposited film than one-component system. The cationic main resin (AE) was prepared from amine modified epoxy resins and then treated with acetic acid. The amination degree was controlled as required. The synthetic procedure of cationic main resins is described in scheme I. The ED photoresist (AME) is composed of cationic main resin (AE) and nonionic multifunctional acrylic crosslinkers (PETA), in combination with suitable photo-initiator. They can easily be dispersed in deionized water to form a stable ED emulsion. The exposed part of deposited film upon UV irradiation occurs crosslinking to produce an insoluble semi-penetrating network and the unexposed part remains good solubility in the acidic water solution. It is readily utilized for fabrication of fine micropattern. The electrodeposition are carried out on Cu plate at room temperature. To evaluate the electrodeposition properties of ED photoresist (AME), the different influences are examined

Morphological Study on Room-Temperature-Cured PMMA-Grafted Natural Rubber-Toughened Epoxy/Layered Silicate Nanocomposite

Directory of Open Access Journals (Sweden)

N. Y. Yuhana

2012-01-01

Full Text Available A morphological study was conducted on ternary systems containing epoxy, PMMA-grafted natural rubber, and organic chemically modified montmorillonite (Cloisite 30B. Optical microscopy, transmission electron microscopy (TEM, scanning electron microscopy (SEM, energy dispersive X-ray (EDX, and wide-angle X-ray diffraction (WAXD analysis were used. The following four materials were prepared at room temperature: cured unmodified epoxy, cured toughened epoxy, cured unmodified epoxy/Cloisite 30B nanocomposites, and cured toughened epoxy/Cloisite 30B nanocomposites. Mixing process was performed by mechanical stirring. Poly(etheramine was used as the curing agent. The detailed TEM images revealed co-continuous and dispersed spherical rubber in the epoxy-rubber blend, suggesting a new proposed mechanism of phase separation. High-magnification TEM analysis showed good interactions between rubber and Cloisite 30B in the ternary system. Also, it was found that rubber particles could enhance the separation of silicates layers. Both XRD and TEM analyses confirmed that the intercalation of Cloisite 30B was achieved. No distinct exfoliated silicates were observed by TEM. Aggregates of layered silicates (tactoids were observed by SEM and EDX, in addition to TEM at low magnification. EDX analysis confirmed the presence of organic and inorganic elements in the binary and ternary epoxy systems containing Cloisite 30B.

Cycloaliphatic epoxide resins for cationic UV - cure

International Nuclear Information System (INIS)

Verschueren, K.; Balwant Kaur

1999-01-01

This paper introduces the cyclo - aliphatic epoxide resins used for the various applications of radiation curing and their comparison with acrylate chemistry. Radiation curable coatings and inks are pre - dominantly based on acrylate chemistry but over the last few years, cationic chemistry has emerged successfully with the unique properties inherent with cyclo - aliphatic epoxide ring structures. Wide variety of cationic resins and diluents, the formulation techniques to achieve the desired properties greatly contributes to the advancement of UV - curing technology

Preparation of a bio-based epoxy with comparable properties to those of petroleum-based counterparts

Directory of Open Access Journals (Sweden)

X. Q. Liu

2012-04-01

Full Text Available In this paper a bio-based epoxy with outstanding thermal and mechanical properties was synthesized using a rosin-based epoxy monomer and a rosin-based curing agent. The chemical structures of rosin based epoxy monomer and curing agent were confirmed by Nuclear Magnetic Resonance (NMR and Fourier Transform Infrared (FT-IR spectra. The flexural mechanical and dynamic mechanical properties as well as thermal stability of the cured epoxy were investigated. The results showed that the cured epoxy exhibited a glass transition temperature (Tg of 164°C and its flexural strength and modulus were as high as 70 and 2200 MPa, respectively. This indicated that a wholly bio-based epoxy resin possessing high performance was successfully obtained.

Robust synthesis of epoxy resin-filled microcapsules for application to self-healing materials.

Science.gov (United States)

Bolimowski, Patryk A; Bond, Ian P; Wass, Duncan F

2016-02-28

Mechanically and thermally robust microcapsules containing diglycidyl ether bisphenol A-based epoxy resin and a high-boiling-point organic solvent were synthesized in high yield using in situ polymerization of urea and formaldehyde in an oil-in-water emulsion. Microcapsules were characterized in terms of their size and size distribution, shell surface morphology and thermal resistance to the curing cycles of commercially used epoxy polymers. The size distribution of the capsules and characteristics such as shell thickness can be controlled by the specific parameters of microencapsulation, including concentrations of reagents, stirrer speed and sonication. Selected microcapsules, and separated core and shell materials, were analysed using thermogravimetric analysis and differential scanning calorimetry. It is demonstrated that capsules lose minimal 2.5 wt% at temperatures no higher than 120°C. These microcapsules can be applied to self-healing carbon fibre composite structural materials, with preliminary results showing promising performance. © 2016 The Author(s).

Polymerization and curing kinetics of furan resins under conventional and microwave heating

International Nuclear Information System (INIS)

Lopez de Vergara, Unai; Sarrionandia, Mariasun; Gondra, Koldo; Aurrekoetxea, Jon

2014-01-01

Graphical abstract: - Highlights: • The furan resin structure was investigated using IR and RMN techniques. • The polymerization of furan resins was developed based on multistage kinetics. • Vyazovkin numerical analysis was found the most accurate kinetic method. • Microwave curing of furan resins was much faster than thermal curing. - Abstract: The challenge of this work is the microwave curing study of low free-furfuryl alcohol content furan resins. The chemical characterization of the furan resins has been made by infrared spectroscopy and nuclear magnetic resonance spectroscopy. The chemical composition of the resin and its reactions with p-toluensulfonic acid are proposed, with the aim of understanding the mechanism responsible for the main reactions. The results show the presence of methyl and ether bridges between the furan rings, and the formation of ketone and conjugated structures. Furthermore, the curing kinetics of the furan resins has been characterized by differential scanning calorimetry. Different methods have been applied in order to obtain and compare the activation energy of the process. Vyazovkin numerical analysis was found the most accurate method. Finally, microwave and conventional curing processes has been compared. The analysis showed that microwave curing of furan resins was twice faster than thermal curing

Polymerization and curing kinetics of furan resins under conventional and microwave heating

Energy Technology Data Exchange (ETDEWEB)

Lopez de Vergara, Unai, E-mail: bergara@gaiker.es [Plastics and Composites Department, Gaiker IK4 Research Centre, Parque Tecnológico, Ed. 202, 48170 Zamudio Spain (Spain); Mechanical Engineering and Industrial Manufacturing Department, Mondragón Unibertsitatea, Loramendi 4, 20500 Mondragón Spain (Spain); Sarrionandia, Mariasun [Mechanical Engineering and Industrial Manufacturing Department, Mondragón Unibertsitatea, Loramendi 4, 20500 Mondragón Spain (Spain); Gondra, Koldo [Plastics and Composites Department, Gaiker IK4 Research Centre, Parque Tecnológico, Ed. 202, 48170 Zamudio Spain (Spain); Aurrekoetxea, Jon [Mechanical Engineering and Industrial Manufacturing Department, Mondragón Unibertsitatea, Loramendi 4, 20500 Mondragón Spain (Spain)

2014-04-01

Graphical abstract: - Highlights: • The furan resin structure was investigated using IR and RMN techniques. • The polymerization of furan resins was developed based on multistage kinetics. • Vyazovkin numerical analysis was found the most accurate kinetic method. • Microwave curing of furan resins was much faster than thermal curing. - Abstract: The challenge of this work is the microwave curing study of low free-furfuryl alcohol content furan resins. The chemical characterization of the furan resins has been made by infrared spectroscopy and nuclear magnetic resonance spectroscopy. The chemical composition of the resin and its reactions with p-toluensulfonic acid are proposed, with the aim of understanding the mechanism responsible for the main reactions. The results show the presence of methyl and ether bridges between the furan rings, and the formation of ketone and conjugated structures. Furthermore, the curing kinetics of the furan resins has been characterized by differential scanning calorimetry. Different methods have been applied in order to obtain and compare the activation energy of the process. Vyazovkin numerical analysis was found the most accurate method. Finally, microwave and conventional curing processes has been compared. The analysis showed that microwave curing of furan resins was twice faster than thermal curing.

Preparation and Electrochemical Properties of Graphene/Epoxy Resin Composite Coating

Science.gov (United States)

Liao, Zijun; Zhang, Tianchi; Qiao, Sen; Zhang, Luyihang

2017-11-01

The multilayer graphene powder as filler, epoxy modified silicone resin as film-forming agent, anticorrosion composite coating has been created using sand dispersion method, the electrochemical performance was compared with different content of graphene composite coating and pure epoxy resin coating. The open circuit potential (OCP), potentiodynamic polarization curves (Tafel Plot) and electrochemical impedance spectroscopy (EIS) were tested. The test results showed that the anti-corrosion performance of multilayer graphene added has improved greatly, and the content of the 5% best corrosion performance of graphene composite coating.

Thermo-mechanical characterization of siliconized E-glass fiber/hematite particles reinforced epoxy resin hybrid composite

Energy Technology Data Exchange (ETDEWEB)

Arun Prakash, V.R., E-mail: vinprakash101@gmail.com; Rajadurai, A., E-mail: rajadurai@annauniv.edu.in

2016-10-30

Highlights: • Particles dimension have reduced using Ball milling process. • Importance of surface modification was explored. • Surface modification has been done to improve adhesion of fiber/particles with epoxy. • Mechanical properties has been increased by adding modified fiber and particles. • Thermal properties have been increased. - Abstract: In this present work hybrid polymer (epoxy) matrix composite has been strengthened with surface modified E-glass fiber and iron(III) oxide particles with varying size. The particle sizes of 200 nm and <100 nm has been prepared by high energy ball milling and sol-gel methods respectively. To enhance better dispersion of particles and improve adhesion of fibers and fillers with epoxy matrix surface modification process has been done on both fiber and filler by an amino functional silane 3-Aminopropyltrimethoxysilane (APTMS). Crystalline and functional groups of siliconized iron(III) oxide particles were characterized by XRD and FTIR spectroscopy analysis. Fixed quantity of surface treated 15 vol% E-glass fiber was laid along with 0.5 and 1.0 vol% of iron(III) oxide particles into the matrix to fabricate hybrid composites. The composites were cured by an aliphatic hardener Triethylenetetramine (TETA). Effectiveness of surface modified particles and fibers addition into the resin matrix were revealed by mechanical testing like tensile testing, flexural testing, impact testing, inter laminar shear strength and hardness. Thermal behavior of composites was evaluated by TGA, DSC and thermal conductivity (Lee’s disc). The scanning electron microscopy was employed to found shape and size of iron(III) oxide particles adhesion quality of fiber with epoxy matrix. Good dispersion of fillers in matrix was achieved with surface modifier APTMS. Tensile, flexural, impact and inter laminar shear strength of composites was improved by reinforcing surface modified fiber and filler. Thermal stability of epoxy resin was improved

Dermatosis profesional por resina epoxi: Presentación de un caso clínico Professional dermatosis for epoxy resin: A clinical case report

Directory of Open Access Journals (Sweden)

S Gaviola

2008-06-01

Full Text Available Mostramos un caso de dermatosis profesional originado por plásticos (resinas epoxi y la importancia de la detección precoz. Las resinas epoxi son de gran utilización en todo tipo de industrias (artes graficas, construcción, electrónica, componentes de prótesis traumatológicas, prótesis odontológicas, etc. y sus componentes pueden ser causa de dermatitis de contacto irritativa y por sensibilización.We describe a case of professional dermatosis caused by exposition to plastic products (epoxy resin and importance of early detection. The epoxy resins are widely used in all types of industries (graphics arts, construction, electronics, traumathological and odontological prothesis, etc. and their components may be the cause of contact dermatitis and sensitivity. Risk factors at work with epoxy resins are present during the production base resins, hardening agents, plasticizers and dilutants increase the risk of exposition at work. This requires preventive measures and early diagnosis.

Nonlinear DC Conduction Behavior in Graphene Nanoplatelets/Epoxy Resin Composites

Science.gov (United States)

Yuan, Yang; Wang, Qingguo; Qu, Zhaoming

2018-01-01

Graphene nanoplatelets (GNPs)/Epoxy resin (ER) with a low percolation threshold were fabricated. Then the nonlinear DC conduction behavior of GNPs/ER composites was investigated, which indicates that dispersion, exfoliation level and conductivity of GNPs in specimens are closely related to the conduction of composites. Moreover, it could be seen that the modified graphene nanoplatelets made in this paper could be successfully used for increasing the electric conductivity of the epoxy resin, and the GNPs/ER composites with nonlinear conduction behavior have a good application prospects in the field of intelligent electromagnetic protection.

Curing characteristics of an epoxy resin in the presence of functional graphite oxide with amine-rich surface

Energy Technology Data Exchange (ETDEWEB)

Li, Le [The State Key Lab of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065 (China); Zeng, Zhong [Safety Environment Quality Surveillance and Inspection Research Institute of CNPC Chuanqing Drilling & Exploration Corporation, Chengdu 618300 (China); Zou, Huawei, E-mail: hwzou@163.com [The State Key Lab of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065 (China); Liang, Mei, E-mail: liangmeiww@163.com [The State Key Lab of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065 (China)

2015-08-20

Highlights: • Functional graphite oxide with amine-rich surface was prepared and characterized. • Kinetic parameters were calculated by Kissinger method and autocatalytic model. • The incorporation of GO and DGO brings in an effect of inhibition on curing. • The inhibition effect weakens for its good compatibility and catalytic effect of DGO. - Abstract: Functional graphite oxide (DGO) with amine-rich surface was successfully prepared through the amidation reaction and characterized by X-ray diffraction analyses (XRD), Fourier transform infrared spectra (FTIR) and Raman spectra. The effects of functional graphite oxide on the curing kinetics of epoxy (EP) were investigated by means of differential scanning calorimetry (DSC). The curing kinetic parameters of EP, EP/graphite oxide (GO) and EP/functional graphite oxide were obtained. There was not much difference in total heat of reaction ΔH and peak temperature T{sub p} with the incorporation of GO or DGO. However, the activation energy, E{sub a}, and the overall order of reaction m + n were enhanced. Comprehensive kinetic analyses indicated that the incorporation of GO sheets brought in an effect of inhibition on curing process. While the inhibition effect weaken when the GO is modified with amine-rich surface. The possible curing mechanism and reaction pathways were proposed to provide a reasonable explanation.

Curing characteristics of an epoxy resin in the presence of functional graphite oxide with amine-rich surface

International Nuclear Information System (INIS)

Li, Le; Zeng, Zhong; Zou, Huawei; Liang, Mei

2015-01-01

Highlights: • Functional graphite oxide with amine-rich surface was prepared and characterized. • Kinetic parameters were calculated by Kissinger method and autocatalytic model. • The incorporation of GO and DGO brings in an effect of inhibition on curing. • The inhibition effect weakens for its good compatibility and catalytic effect of DGO. - Abstract: Functional graphite oxide (DGO) with amine-rich surface was successfully prepared through the amidation reaction and characterized by X-ray diffraction analyses (XRD), Fourier transform infrared spectra (FTIR) and Raman spectra. The effects of functional graphite oxide on the curing kinetics of epoxy (EP) were investigated by means of differential scanning calorimetry (DSC). The curing kinetic parameters of EP, EP/graphite oxide (GO) and EP/functional graphite oxide were obtained. There was not much difference in total heat of reaction ΔH and peak temperature T p with the incorporation of GO or DGO. However, the activation energy, E a , and the overall order of reaction m + n were enhanced. Comprehensive kinetic analyses indicated that the incorporation of GO sheets brought in an effect of inhibition on curing process. While the inhibition effect weaken when the GO is modified with amine-rich surface. The possible curing mechanism and reaction pathways were proposed to provide a reasonable explanation

Effect of epoxy resin sealing on corrosion resistance of arc spraying aluminium coating using cathode electrophoresis method

Science.gov (United States)

Pang, Xuming; Wang, Runqiu; Wei, Qian; Zhou, Jianxin

2018-01-01

Arc-sprayed Al coating was sealed with epoxy resin using the cathode electrophoresis method. The anti-corrosion performance of the coatings sealed with epoxy resin was studied by means of a 3.5 wt.% NaCl solution test at 40 °C. For comparison, the anti-corrosion performance of Al coating sealed with boiling water was also performed under the same conditions. The results show that epoxy resin with a thickness of about 20 microns can entirely cover open pores and decreases the surface roughness of the as-sprayed Al coating, and the epoxy resin even permeates into the gaps among lamellar splats from open pores. After corrosion, the thickness of the epoxy resin layer is unchanged and can still cover the as-sprayed Al coating entirely. However, the thickness of Al coating sealed with boiling water decreases from 100 to 40 microns, which indicates that the arc-sprayed Al coating has much better corrosion resistance than the Al coating sealed with boiling water. Meanwhile, the content of substituted benzene ring in the epoxy resin increases, but aromatic ring decreases according to the fourier transform infrared spectra, which will cause the rigidity of the epoxy resin to increase, but the toughness slightly decreases after corrosion.

Allergic Reaction to Polyether Ether Ketone Following Cross-Reactivity to Epoxy Resin.

Science.gov (United States)

Kofler, Lukas; Wambacher, Markus; Schweinzer, Katrin; Scherl, Maritta; Kofler, Heinz

Polyether ether ketone (PEEK) is a thermoplastic polymer frequently used in engineering but also in medical devices. Only 1 case of allergic reaction to PEEK used as an implanted medical device has been reported so far; however, the route of sensitization remained unclear. Here we report on a 62-year-old male patient with a preknown, severe type IV allergy to epoxy resin. He reported strong pain in his shoulder after implantation of a PEEK-containing device after a rotator cuff injury. For testing, the device was implanted in a small pouch subcutaneously on the abdomen. The patient reported massive pain starting 8 hours after the implantation, strictly limited to the procedural area and showing perifocal erythema. A possible explanation of the sensitization mode is the source material for PEEK and epoxy resin, as both are mainly based on bisphenols. An allergic reaction to PEEK with preknown epoxy resin sensitization has not been reported so far. As epoxy resins are a frequent cause of occupational contact dermatitis and PEEK is widely used for medical and nonmedical devices, we believe that this is of great clinical relevance.

Experimental Investigation on Fatigue Behavior of Epoxy Resin under Load and Displacement Controls

Directory of Open Access Journals (Sweden)

Mahmood Mehrdad Shokrieh

2014-12-01

Full Text Available The mechanical properties of epoxy resin including tensile and flexural modulus, tensile and flexural strength for static conditions are currently studied. The frequency effect as significant parameter at room temperature is investigated and fatigue behavior of the epoxy resin in tension-tension loading conditions for different frequencies of 2, 3 and 5 Hz are obtained. The epoxy resin has been taken under flexural bending fatigue loading and fatigue life is investigated. The results of the experiments show the values of 2.5 and 3 GPa of tensile and flexural modules and 59.98 and 110.02 MPa of tensile and flexural strengths for the resin, respectively. To achieve a linear load-deflection relationship in a three-point bending experiment, a maximum allowable deflection of 5 mm is acquired. The relationship between the frequency and fatigue life shows higher frequency results in lower fatigue life. Loading with frequency of 2 Hz has provided 5.8 times more fatigue life compared with 5 Hz loading. For a tension-tension fatigue loading condition, the variation of tensile module of epoxy resin shows no noticeable change during the fatigue loading condition. This module decreases significantly only in the primary and failure cycles close to the fracture point. In further experiments, fatigue behavior of epoxy resin was tested under flexural bending fatigue loadings with controlled deflection at room temperature. Maximum applied normalized stresses versus the number of cycles to failure curve are illustrated and it can be performed in order to predict the number of cycles to failure for the resin in arbitrary applied normal stresses as well.

A contribution from dielectric analysis to the study of the formation of multi-wall carbon nanotubes percolated networks in epoxy resin under an electric field

International Nuclear Information System (INIS)

Risi, Celso L.S.; Hattenhauer, Irineu; Ramos, Airton; Coelho, Luiz A.F.; Pezzin, Sérgio H.

2015-01-01

The formation of percolation networks in epoxy matrix nanocomposites reinforced with multi-wall carbon nanotubes (MWNT) during the curing process, at different MWNT contents, was studied by using a parallel plate cell subjected to a 300 V/cm AC electric field at 1 kHz. The percolation was verified by the electrical current output measured during and after the resin curing. The behavior of electric dipoles was characterized by impedance spectroscopy and followed the Debye first order dispersion model, by which an average relaxation time of 6.0 × 10 −4 s and a cut-off frequency of 1.7 kHz were experimentally found. By applying the theory of percolation, a critical probability, p c , equal to 0.038 vol% and an exponent of conductivity of 2.0 were found. Both aligned and random samples showed dipole relaxation times typical of interfacial and/or charge-hopping polarization, while the permittivity exhibited an exponential decrease with frequency. This behavior can be related to the increased ability to trap electrical charges due to the formation of the carbon nanotubes network. Optical and electron microscopies confirm the theoretical prediction that the application of an electric field during cure helps the process of MWNT debundling in epoxy resin. - Highlights: • We report the formation of percolating networks of MWNTs under AC electric field. • MWNT/epoxy dielectric properties were measured by impedance spectroscopy. • Lower percolation thresholds were obtained for composites with aligned CNTs. • Application of AC electric field helps the debundling of CNTs. • CNT/Epoxy with percolated networks presents interfacial and hopping polarizations

Synthesis of improved phenolic and polyester resins

Science.gov (United States)

Delano, C. B.

1980-01-01

Thirty-seven cured phenolic resin compositions were prepared and tested for their ability to provide improved char residues and moisture resistance over state of the art epoxy resin composite matrices. Cyanate, epoxy novolac and vinyl ester resins were investigated. Char promoter additives were found to increase the anaerobic char yield at 800 C of epoxy novolacs and vinyl esters. Moisture resistant cyanate and vinyl ester compositions were investigated as composite matrices with Thornel 300 graphite fiber. A cyanate composite matrix provided state of the art composite mechanical properties before and after humidity exposure and an anaerobic char yield of 46 percent at 800 C. The outstanding moisture resistance of the matrix was not completely realized in the composite. Vinyl ester resins showed promise as candidates for improved composite matrix systems.

Electroactive polymer gels based on epoxy resin

Science.gov (United States)

Samui, A. B.; Jayakumar, S.; Jayalakshmi, C. G.; Pandey, K.; Sivaraman, P.

2007-04-01

Five types of epoxy gels have been synthesized from common epoxy resins and hardeners. Fumed silica and nanoclay, respectively, were used as fillers and butyl methacrylate/acrylamide were used as monomer(s) for making interpenetrating polymer networks (IPNs) in three compositions. Swelling study, tensile property evaluation, dynamic mechanical thermal analysis, thermo-gravimetric analysis, scanning electron microscopy and electroactive property evaluation were done. The gels have sufficient mechanical strength and the time taken for bending to 20° was found to be 22 min for forward bias whereas it was just 12 min for reverse bias.

Radiation Supporting Synthezis and Curing of Composites Suitable for Practical Applications

International Nuclear Information System (INIS)

Przybytniak, G.; Antoniak, M.; Nowicki, A.; Mirkowski, K.; Walo, M.

2011-01-01

Epoxy resins (ER) due to favorable combination of superior mechanical and thermal properties with unusual radiation resistance play an important role in some nuclear and aerospace industries. They are also widely used as matrices of reinforced composites since the homogeneous dissipation of fillers in the non-cured material is uncomplicated and efficient. Curing procedure is a very important factor determining final features of the epoxy resin and its composite. It was confirmed that irradiation facilitates molecular mobility and decreases glass transition as a result of chain scission. On the other hand, the increase in local mobility accelerates crosslinking thus the total effect is dependent on the relation between these two processes. Larieva reported that the ratio between degradation and crosslinking is 0.43, thus under selected conditions yield of curing more than twice prevails over yield of decomposition. The nature of hardener and its radiosensitivity also significantly influence the radiation induced curing. During exposure to ionizing radiation the binders participate in the processes initiated both by radiation and by heating, as curing is highly exothermic and considerably increases temperature of the system. Application of radiation treatment lowers energy consumption, shortens curing time and decreases curing temperature enhancing dimensional stability. In the past some attempts were made to improve heat resistance and strength of epoxy resins by the incorporation of various particles, e.g. silica, carbon nanotubes, montmorillonite, etc, however the results were unambiguous. In the reported studies the effects of radiation and thermal curing were investigated for ER and its composites either in the presence of cationic initiator or amine hardener

Radiation Supporting Synthezis and Curing of Composites Suitable for Practical Applications

Energy Technology Data Exchange (ETDEWEB)

Przybytniak, G.; Antoniak, M.; Nowicki, A.; Mirkowski, K.; Walo, M. [Institute of Nuclear Chemistry and Technology, Dorodna 16 Str., 03-195 Warsaw (Poland)

2011-07-01

Epoxy resins (ER) due to favorable combination of superior mechanical and thermal properties with unusual radiation resistance play an important role in some nuclear and aerospace industries. They are also widely used as matrices of reinforced composites since the homogeneous dissipation of fillers in the non-cured material is uncomplicated and efficient. Curing procedure is a very important factor determining final features of the epoxy resin and its composite. It was confirmed that irradiation facilitates molecular mobility and decreases glass transition as a result of chain scission. On the other hand, the increase in local mobility accelerates crosslinking thus the total effect is dependent on the relation between these two processes. Larieva reported that the ratio between degradation and crosslinking is 0.43, thus under selected conditions yield of curing more than twice prevails over yield of decomposition. The nature of hardener and its radiosensitivity also significantly influence the radiation induced curing. During exposure to ionizing radiation the binders participate in the processes initiated both by radiation and by heating, as curing is highly exothermic and considerably increases temperature of the system. Application of radiation treatment lowers energy consumption, shortens curing time and decreases curing temperature enhancing dimensional stability. In the past some attempts were made to improve heat resistance and strength of epoxy resins by the incorporation of various particles, e.g. silica, carbon nanotubes, montmorillonite, etc, however the results were unambiguous. In the reported studies the effects of radiation and thermal curing were investigated for ER and its composites either in the presence of cationic initiator or amine hardener.

Nanosilica Modification of Elastomer-Modified VARTM Epoxy Resins for Improved Resin and Composite Toughness

National Research Council Canada - National Science Library

Robinette, Jason; Bujanda, Andres; DeSchepper, Daniel; Dibelka, Jessica; Costanzo, Philip; Jensen, Robert; McKnight, Steven

2007-01-01

Recent publications have reported a synergy between rubber and silica in modified epoxy resins that results in significantly improved fracture toughness without reductions in other material properties...

Effect of High-Irradiance Light-Curing on Micromechanical Properties of Resin Cements

Directory of Open Access Journals (Sweden)

Anne Peutzfeldt

2016-01-01

Full Text Available This study investigated the influence of light-curing at high irradiances on micromechanical properties of resin cements. Three dual-curing resin cements and a light-curing flowable resin composite were light-cured with an LED curing unit in Standard mode (SM, High Power mode (HPM, or Xtra Power mode (XPM. Maximum irradiances were determined using a MARC PS radiometer, and exposure duration was varied to obtain two or three levels of radiant exposure (SM: 13.2 and 27.2 J/cm2; HPM: 15.0 and 30.4 J/cm2; XPM: 9.5, 19.3, and 29.7 J/cm2 (n=17. Vickers hardness (HV and indentation modulus (EIT were measured at 15 min and 1 week. Data were analyzed with nonparametric ANOVA, Wilcoxon-Mann-Whitney tests, and Spearman correlation analyses (α=0.05. Irradiation protocol, resin-based material, and storage time and all interactions influenced HV and EIT significantly (p≤0.0001. Statistically significant correlations between radiant exposure and HV or EIT were found, indicating that high-irradiance light-curing has no detrimental effect on the polymerization of resin-based materials (p≤0.0021. However, one resin cement was sensitive to the combination of irradiance and exposure duration, with high-irradiance light-curing resulting in a 20% drop in micromechanical properties. The results highlight the importance of manufacturers issuing specific recommendations for the light-curing procedure of each resin cement.

Experiences with testing PCRV concrete and epoxy resin models

International Nuclear Information System (INIS)

Schimmelpfennig, K.; Schnellenbach, G.

1979-01-01

A 1:5 scale model of a prestressed concrete pressure vessel was used to investigate its operating behaviour when only partially prestressed so as to allow cracking even under operating conditions. Further experimental work consisted in the building and testing of epoxy resin models to check the results of three-dimensional numerical calculations. Results show that a partially prestressed vessel will operate reliably and that deformations under both short and long-term internal pressure are essentially reversible. The results from the epoxy resin models show that building such models also with complicated geometries and with embedded strain gauges can be successfully carried out and that testing such models is a good tool for checking computer calculations

Surface flashover performance of epoxy resin microcomposites improved by electron beam irradiation

Energy Technology Data Exchange (ETDEWEB)

Huang, Yin; Min, Daomin [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Li, Shengtao, E-mail: stli@mail.xjtu.edu.cn [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Li, Zhen; Xie, Dongri [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Wang, Xuan [Key Laboratory of Engineering Dielectric and its Application, Ministry of Education, Harbin University of Science and Technology, Harbin 150040 (China); Lin, Shengjun [State Key Laboratory of Electrical Insulation and Power Equipment, Xi' an Jiaotong University, Xi' an 710049 (China); Pinggao Group Company Ltd., State Grid High Voltage Switchgear Insulation Materials Laboratory, Pingdingshan 467001 (China)

2017-06-01

Highlights: • Epoxy resin microcomposites were irradiated by electron beam with energies of 10 and 20 keV. • Surface flashover voltage increase with the increase of electron beam energy. • Both the untreated and irradiated samples have two trap centers, which are labeled as shallow and deep traps. • Deposition energy in epoxy resin microcomposites increases with electron beam energy, and surface trap properties are determined by deposition energy. • The influence of surface conductivity and trap distribution on flashover voltage is discussed. - Abstract: The influencing mechanism of electron beam irradiation on surface flashover of epoxy resin/Al{sub 2}O{sub 3} microcomposite was investigated. Epoxy resin/Al{sub 2}O{sub 3} microcomposite samples with a diameter of 50 mm and a thickness of 1 mm were prepared. The samples were irradiated by electron beam with energies of 10 and 20 keV and a beam current of 5 μA for 5 min. Surface potential decay, surface conduction, and surface flashover properties of untreated and irradiated samples were measured. Both the decay rate of surface potential and surface conductivity decrease with an increase in the energy of electron beam. Meanwhile, surface flashover voltage increase. It was found that both the untreated and irradiated samples have two trap centers, which are labeled as shallow and deep traps. The increase in the energy and density of deep surface traps enhance the ability to capture primary emitted electrons. In addition, the decrease in surface conductivity blocks electron emission at the cathode triple junction. Therefore, electron avalanche at the interface between gas and an insulating material would be suppressed, eventually improving surface flashover voltage of epoxy resin microcomposites.

Depth of cure of bulk-fill flowable composite resins.

Science.gov (United States)

Pedalino, Inaam; Hartup, Grant R; Vandewalle, Kraig S

2015-01-01

In recent years, manufacturers have introduced flowable composite resins that reportedly can be placed in increments of 4 mm or greater. The purpose of this study was to evaluate the depth of cure of bulk-fill flowable composite resins (SureFil SDR Flow, Grandio Flow, and Venus Bulk Fill) and a conventional flowable composite resin (Revolution Formula 2). Depth of cure was measured in terms of bottom-maximum Knoop hardness number (KHN) ratios and the International Organization for Standardization (ISO) 4049 scrape technique. Shades A2 and A3 of SureFil SDR Flow, Grandio Flow, and Revolution Formula 2 were tested. Venus Bulk Fill was tested in its only available shade (universal). Specimens in thicknesses of 2, 3, 4, 5, and 6 mm were polymerized for 20 or 40 seconds, and a hardness tester was used to determine the hardness ratios for each shade at each thickness. For the scraping technique, after specimens were exposed to the curing light, unpolymerized composite resin was removed with a plastic instrument, the polymerized composite was measured, and the length was divided by 2 per ISO guidelines. According to the KHN ratios and the scrape test, Venus Bulk Fill predictably exceeded the manufacturer's claim of a 4-mm depth of cure at both 20 and 40 seconds of curing time. The overall results for depth of cure showed that Venus Bulk Fill ≥ SureFil SDR Flow ≥ Grandio Flow ≥ Revolution Formula 2.

Interaction of water with epoxy.

Energy Technology Data Exchange (ETDEWEB)

Powers, Dana Auburn

2009-07-01

The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

Influence of Al{sub 2}O{sub 3} nanoparticles on the isothermal cure of an epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Sanctuary, R; Baller, J; Zielinski, B; Becker, N; Krueger, J K; Philipp, M; Mueller, U; Ziehmer, M [University of Luxembourg, 162a avenue de la Faiencerie, L-1511 (Luxembourg)], E-mail: roland.sanctuary@uni.lu

2009-01-21

The influence of Al{sub 2}O{sub 3} nanoparticles on the curing of an epoxy thermoset based on diglycidyl ether of bisphenol A was investigated using temperature-modulated differential scanning calorimetry (TMDSC) and rheology. Diethylene triamine was used as a hardener. TMDSC not only allows for a systematic study of the kinetics of cure but simultaneously gives access to the evolution of the specific heat capacities of the thermosets. The technique thus provides insight into the glass transition behaviour of the nanocomposites and hence makes it possible to shed some light on the interaction between the nanoparticles and the polymer matrix. The Al{sub 2}O{sub 3} fillers are shown to accelerate the growth of macromolecules upon isothermal curing. Several mechanisms which possibly could be responsible for the acceleration are described. As a result of the faster network growth chemical vitrification occurs at earlier times in the filled thermosets and the specific reaction heat decreases with increasing nanoparticle concentration. Rheologic measurements of the zero-shear viscosity confirm the faster growth of the macromolecules in the presence of the nanoparticles.

Relationship between ion transport and the failure behavior of epoxy resin coatings

International Nuclear Information System (INIS)

Dong, Yuhua; Zhou, Qiong

2014-01-01

Highlights: •An epoxy resin-Q345 system with a sandwich structure was prepared. •Cl − ions permeated into epoxy resin coating prior to K + ions. •Free volume size and PAL increased when the coating was immersed into the solution. -- Abstract: An epoxy resin coating with a sandwich structure was prepared to investigate ion transport behavior in the coating. The macro- and micro- appearance of the coating immersed in 5 wt.% KCl solutions was observed by stereomicroscopy, scanning electron microscopy equipped with an energy dispersive spectrometer. The electrochemical property of the coating was characterized by electrochemical impedance spectroscopy, and change of free volume after immersion was characterized by positron annihilation lifetime spectroscopy. The results indicated that Cl − ions permeated into the coating prior to K + ions, the free volume size and positron annihilation lifetime of the coating increased during immersion

Improvement of epoxy resin properties by incorporation of TiO2 nanoparticles surface modified with gallic acid esters

International Nuclear Information System (INIS)

Radoman, Tijana S.; Džunuzović, Jasna V.; Jeremić, Katarina B.; Grgur, Branimir N.; Miličević, Dejan S.; Popović, Ivanka G.; Džunuzović, Enis S.

2014-01-01

Highlights: • Nanocomposites of epoxy resin and TiO 2 nanoparticles surface modified with gallates. • The T g of epoxy resin was increased by incorporation of surface modified TiO 2 . • WVTR of epoxy resin decreased in the presence of surface modified TiO 2 nanoparticles. • WVTR of nanocomposites was reduced with increasing gallates hydrophobic chain length. • Modified TiO 2 nanoparticles react as oxygen scavengers, inhibiting steel corrosion. - Abstract: Epoxy resin/titanium dioxide (epoxy/TiO 2 ) nanocomposites were obtained by incorporation of TiO 2 nanoparticles surface modified with gallic acid esters in epoxy resin. TiO 2 nanoparticles were obtained by acid catalyzed hydrolysis of titanium isopropoxide and their structural characterization was performed by X-ray diffraction and transmission electron microscopy. Three gallic acid esters, having different hydrophobic part, were used for surface modification of the synthesized TiO 2 nanoparticles: propyl, hexyl and lauryl gallate. The gallate chemisorption onto surface of TiO 2 nanoparticles was confirmed by Fourier transform infrared and ultraviolet–visible spectroscopy, while the amount of surface-bonded gallates was determined using thermogravimetric analysis. The influence of the surface modified TiO 2 nanoparticles, as well as the length of hydrophobic part of the gallate used for surface modification of TiO 2 nanoparticles, on glass transition temperature, barrier, dielectric and anticorrosive properties of epoxy resin was investigated by differential scanning calorimetry, water vapor transmission test, dielectric spectroscopy, electrochemical impedance spectroscopy and polarization measurements. Incorporation of surface modified TiO 2 nanoparticles in epoxy resin caused increase of glass transition temperature and decrease of the water vapor permeability of epoxy resin. The water vapor transmission rate of epoxy/TiO 2 nanocomposites was reduced with increasing hydrophobic part chain length of

2D Numerical Modelling of the Resin Injection Pultrusion Process Including Experimental Resin Kinetics and Temperature Validation

DEFF Research Database (Denmark)

Rasmussen, Filip Salling; Sonne, Mads Rostgaard; Larsen, Martin

In the present study, a two-dimensional (2D) transient Eulerian thermo-chemical analysis of a carbon fibre epoxy thermosetting Resin Injection Pultrusion (RIP) process is carried out. The numerical model is implemented using the well known unconditionally stable Alternating Direction Implicit (ADI......) scheme. The total heat of reaction and the cure kinetics of the epoxy thermosetting are determined using Differential Scanning Calorimetry (DSC). A very good agreement is observed between the fitted cure kinetic model and the experimental measurements. The numerical steady state temperature predictions...

Influence of the silica fillers on the ageing of epoxy resins under irradiations

International Nuclear Information System (INIS)

Benard, F.

2004-01-01

Various studies were carried out on the ageing of epoxy resins under irradiations. In all cases, pure polymers were studied. The aim of our work managed by the CEA and the CNRS consists on studying the part of fillers and particularly the part of silica on ageing process under electron beam irradiations. Because of their wide use in industrial applications and especially in nuclear environment, the DGEBA-TETA resins (Diglycidylether of Bisphenol A - Triethylenetetramine) were chosen. Those epoxy resins are difficult to analyse because of their insolubility. Some pure and nano-metric silica filled chemical models which chemical structure very close to the one the DGEBA/TETA resin were synthesized and analysed with classical methods in organic chemistry. A major phenomenon of rupture of the C-O and C-N chemical bonds with creation of phenolic extremities, methylketone extremities, of primary and tertiary amines and notably enamine functions were revealed by the analyses. The quantitative 1 H and 13 C NMR analyses revealed the screen effect due to the silica and the reactions between the chemical species created by the irradiations and the silica surface. Thermic and thermodynamic analyses of the different epoxy resins in function of the irradiation dose and of the kind of silica showed the decrease of the glass transition temperature, of the relaxation temperature and of the crosslink density confirming the major phenomenon of bond ruptures during irradiations. With silica, the decrease of the crosslink density is slowed. This phenomenon can be explained with interactions between the nano-metric silica surface and the epoxy resin offsetting the effect of the chain rupture on the resin mechanical properties. The 13 C solid state NMR analyses confirmed the choice of the chemical models and permitted to detect the chemical species created by the irradiations. The analyse of the polarization transfers with 13 C CP-MAS NMR spectroscopy revealed the stiffening of the nano

Design of carbon nanofiber embedded conducting epoxy resin

International Nuclear Information System (INIS)

Gantayat, Subhra; Sarkar, Niladri; Rout, Dibyaranjan; Swain, Sarat K.

2017-01-01

Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

Design of carbon nanofiber embedded conducting epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Gantayat, Subhra [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Sarkar, Niladri [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); Rout, Dibyaranjan [School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Swain, Sarat K., E-mail: swainsk2@yahoo.co.in [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India)

2017-01-15

Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

Characterization and Curing Kinetics of Epoxy/Silica Nano-Hybrids

Science.gov (United States)

Yang, Cheng-Fu; Wang, Li-Fen; Wu, Song-Mao; Su, Chean-Cheng

2015-01-01

The sol-gel technique was used to prepare epoxy/silica nano-hybrids. The thermal characteristics, curing kinetics and structure of epoxy/silica nano-hybrids were studied using differential scanning calorimetry (DSC), 29Si nuclear magnetic resonance (NMR) and transmission electron microscopy (TEM). To improve the compatibility between the organic and inorganic phases, a coupling agent was used to modify the diglycidyl ether of bisphenol A (DGEBA) epoxy. The sol-gel technique enables the silica to be successfully incorporated into the network of the hybrids, increasing the thermal stability and improving the mechanical properties of the prepared epoxy/silica nano-hybrids. An autocatalytic mechanism of the epoxy/SiO2 nanocomposites was observed. The low reaction rate of epoxy in the nanocomposites is caused by the steric hindrance in the network of hybrids that arises from the consuming of epoxide group in the network of hybrids by the silica. In the nanocomposites, the nano-scale silica particles had an average size of approximately 35 nm, and the particles were well dispersed in the epoxy matrix, according to the TEM images. PMID:28793616

Effect of silane coupling agent on interfacial adhesion of copper/glass fabric/epoxy composites

International Nuclear Information System (INIS)

Langroudi, A. E.; Yousefi, A. A.; Kabiri, Kourosh

2003-01-01

The effect of silane coupling agent on the peel strength of copper/prep reg/copper composites was investigated. The composite consisted of one or two sheets of prepress covered by two copper plates. The prep reg was prepared by hand dry-lay-up technique using an epoxy resin and an electrical resistant glass fabric (e-glass style 2165). 4,4'-methylene dianiline. An aromatic amine, was used as curing agent. curing times for prep reg and composite at 120 d ig C and 170 d ig C were 15 min and 1 h, respectively. γ-aminopropyl trimethoxy silane was used as coupling agent. The effect of aminopropyl trimethoxy silane on the adhesion of epoxy/glass and epoxy/copper interfaces was investigated by two methods. In the first method, the surface of the glass fabric and/or the copper plates were treated by aminopropyl trimethoxy silane. In the second method, aminopropyl trimethoxy silane was directly added to epoxy resin. In addition, the effect of additional resin on the adhesion strength was also studied by the latter method

Effect of light-curing units on the thermal expansion of resin nanocomposites.

Science.gov (United States)

Park, Jeong-Kil; Hur, Bock; Ko, Ching-Chang; García-Godoy, Franklin; Kim, Hyung-Il; Kwon, Yong Hoon

2010-12-01

To examine the thermal expansion of resin nanocomposites after light-curing using different light-curing units. Four different resin nanocomposites and four different light-curing units [quartz-tungsten-halogen (QTH), light emitting diode (LED), laser, and plasma arc] were chosen. Metal dies were filled with resin to make specimens and light-cured. The light intensity and light-curing time of the QTH and LED light-curing units were 1000 mW/cm2 and 40 seconds, 700 mW/cm2 and 40 seconds for the laser, and 1600 mW/cm2 and 3 seconds for the plasma arc. The coefficient of thermal expansion (CTE) was evaluated using a thermomechanical analyzer (TMA) at temperatures ranging from 30-80 degrees C. The CTE of the resin nanocomposites tested ranged from 28.5 to 65.8 (x 10(-6)/ degrees C), depending on the product and type of light-curing unit used. Among the specimens, Grandio showed the lowest CTE. The specimens cured using the plasma arc unit (Apollo 95E) showed the highest CTE. There was a linear correlation between the CTE and filler content (vol%) (R: -0.94-0.99 depending on the light-curing unit). The results may suggest a careful selection of the light-curing unit because there was more expansion in the specimens cured using the plasma arc unit than those cured by the other units.

Kinetic studies of chemical shrinkage and residual stress formation in thermoset epoxy adhesives under confined curing conditions

Science.gov (United States)

Schumann, M.; Geiß, P. L.

2015-05-01

Faultless processing of thermoset polymers in demanding applications requires a profound mastering of the curing kinetics considering both the physico-chemical changes in the transition from the liquid to the solid state and the consolidation of the polymers network in the diffusion controlled curing regime past the gel point. Especially in adhesive joints shrinkage stress occurring at an early state of the curing process under confined conditions is likely to cause defects due to local debonding and thus reduce their strength and durability1. Rheometry is considered the method of choice to investigate the change of elastic and viscous properties in the progress of curing. Drawbacks however relate to experimental challenges in accessing the full range of kinetic parameters of thermoset resins with low initial viscosity from the very beginning of the curing reaction to the post-cure consolidation of the polymer due to the formation of secondary chemical bonds. Therefore the scope of this study was to interrelate rheological data with results from in-situ measurements of the shrinkage stress formation in adhesive joints and with the change of refractive index in the progress of curing. This combination of different methods has shown to be valuable in gaining advanced insight into the kinetics of the curing reaction. The experimental results are based on a multi component thermoset epoxy-amine adhesive.

Solid-state /sup 13/C NMR study of cured resorcinol-formaldehyde resins

Energy Technology Data Exchange (ETDEWEB)

Lippmaa, H.; Samoson, A.

1988-08-01

The curing process generally follows the pattern observed in the stage of prepolymer formation. Catalysts (NaOH, hexa, Mg(OCOCH/sub 3/)/sub 2/) that have no substantial influence on the isomeric composition of the resorcinol-formaldehyde prepolymers, do not affect the isomeric composition of the cured resins to any significant extent either. Isomeric composition of the cured resins depends mostly on the presence of water during the curing process, necessary for depolymerisation of the added paraformaldehyde. Curing in the melt leads to enhanced 2-substitution in the 1,3-dihydroxybenzene rings. In the /sup 13/C NMR spectra of cured powdered samples, the tendency of 5-methylresorcinol to form oligomers with a higher degree of 2-substitution than resorcinol is clearly apparent. Polycondensation process continues in the powdered resins after initial curing until complete consumption of all formaldehyde. Curing of phenol-formaldehyde resols proceeds through intermediate dimethylene ether formation.

The influence of montmorillonite content on the kinetics of curing of epoxy nanocomposites

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Jovičić Mirjana C.

2012-01-01

Full Text Available In this work, the attention was paid at the investigation of montmorillonite dispersion in epoxy/amine systems due to improved final properties of the nanocomposites. The influence of different montmorillonite content on the kinetics of curing of epoxy/Jeffamine D-230 systems was followed by differential scanning calorimetry (DSC. The curing of epoxy nanocomposites was performed using dynamic regime at three different heating rates: 5, 10 and 20°C/min. Three isoconversional methods were applied: two integral (Ozawa-Flynn-Wall and Kissinger-Akahira-Sunose methods and one differential (Friedman method. The presence of montmorillonite (MMT causes the beginning of curing at lower temperatures. The shape of the DSC curves has been changed by the addition of MMT, supporting the hypothesis of a change in the reaction mechanism. For hybrids with 3 and 5 wt.% of MMT, the Eα dependence is very similar to those found for the reference system (epoxy/Jeffamine D-230 for the curing degree less than 60%. The hybrid with 10 wt.% of MMT has lower energy activation in regard to the referent system without montmorillonite. Greater differences are observed in the second part of the reaction, where it is known that the curing process is more controlled by diffusion (α>0.60. The Ea value increases at the end of the reaction (α→1, which was observed for all systems, and is more pronounced in the presence of montmorillonite. [Projekat Ministarstva nauke Republike Srbije, br. III45022

Degree of conversion and surface hardness of resin cement cured with different curing units.

Science.gov (United States)

Ozturk, Nilgun; Usumez, Aslihan; Usumez, Serdar; Ozturk, Bora

2005-01-01

The aim of this study was to evaluate the degree of conversion and Vickers surface hardness of resin cement under a simulated ceramic restoration with 3 different curing units: a conventional halogen unit, a high-intensity halogen unit, and a light-emitting diode system. A conventional halogen curing unit (Hilux 550) (40 s), a high-intensity halogen curing unit used in conventional and ramp mode (Optilux 501) (10 s and 20 s, respectively), and a light-emitting diode system (Elipar FreeLight) (20 s, 40 s) were used in this study. The dual-curing resin cement (Variolink II) was cured under a simulated ceramic restoration (diameter 5 mm, height 2 mm), and the degree of conversion and Vickers surface hardness were measured. For degree of conversion measurement, 10 specimens were prepared for each group. The absorbance peaks were recorded using the diffuse-reflection mode of Fourier transformation infrared spectroscopy. For Vickers surface hardness measurement, 10 specimens were prepared for each group. A load of 200 N was applied for 15 seconds, and 3 evaluations of each of the samples were performed. Degree of conversion achieved with Optilux 501 (20 s) was significantly higher than those of Hilux, Optilux 501 (10 s), Elipar FreeLight (20 s), and Elipar FreeLight (40 s). For Vickers surface hardness measurement, Optilux 501 (20 s) produced the highest surface hardness value. No significant differences were found among the Hilux, Optilux 501 (10 s), Elipar FreeLight (20 s), and Elipar FreeLight (40 s). The high-intensity halogen curing unit used in ramp mode (20 s) produced harder resin cement surfaces than did the conventional halogen curing unit, high-intensity halogen curing unit used in conventional mode (10 s) and light-emitting diode system (20 s, 40 s), when cured through a simulated ceramic restoration.

Effect of various infection-control methods for light-cure units on the cure of composite resins.

Science.gov (United States)

Chong, S L; Lam, Y K; Lee, F K; Ramalingam, L; Yeo, A C; Lim, C C

1998-01-01

This study (1) compared the curing-light intensity with various barrier infection-control methods used to prevent cross contamination, (2) compared the Knoop hardness value of cured composite resin when various barrier control methods were used, and (3) correlated the hardness of the composite resin with the light-intensity output when different infection-control methods were used. The light-cure unit tips were covered with barriers, such as cellophane wrap, plastic gloves, Steri-shields, and finger cots. The control group had no barrier. Composite resins were then cured for each of the five groups, and their Knoop hardness values recorded. The results showed that there was significant statistical difference in the light-intensity output among the five groups. However, there was no significant statistical difference in the Knoop hardness values among any of the groups. There was also no correlation between the Knoop hardness value of the composite resin with the light-intensity output and the different infection-control methods. Therefore, any of the five infection-control methods could be used as barriers for preventing cross-contamination of the light-cure unit tip, for the light-intensity output for all five groups exceeded the recommended value of 300 W/m2. However, to allow a greater margin of error in clinical situations, the authors recommend that the plastic glove or the cellophane wrap be used to wrap the light-cure tip, since these barriers allowed the highest light-intensity output.

CHARACTERIZATION OF ALKALINE LIGNINS FOR USE IN PHENOL-FORMALDEHYDE AND EPOXY RESINS

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Nour Eddine El Mansouri

2011-05-01

Full Text Available Besides polyurethanes and polyesters, phenolic and epoxy resins are the most prominent applications for technical lignins in thermosetting materials. To evaluate the potential application of lignin raw materials in phenol formaldehyde and epoxy resins, three types of alkaline lignins were characterized in terms of their structures and thermal properties. The lignin samples analyzed were kraft lignin (LIG-1, soda–rice straw lignin (LIG-2, and soda-wheat straw lignin (LIG-3. FTIR and 1H-NMR methods were used to determine their structure. Gel permeation chromatography (GPC was used to determine the molecular weight distribution (MWD. Differential scanning calorimetry (DSC was used to measure the glass transition temperature (Tg, and thermogravimetric analysis (TGA to determine the thermal stability of lignin samples. Results showed that kraft lignin (LIG-1 has moderate hydroxyl-group content, is rich in G-type units, and has good thermal stability. These properties make it more suitable for direct use in phenol formaldehyde resins, and it is therefore a good raw material for this purpose. The alkaline soda-rice straw lignin (LIG-2 with a high hydroxyl-group content and excellent thermal stability is most suited to preparing lignin-based epoxy resins.

Association between positive patch tests to epoxy resin and fragrance mix I ingredients

DEFF Research Database (Denmark)

Andersen, Klaus Ejner; Christensen, Lars Porskjaer; Vølund, Aage

2009-01-01

and possibly reproduce this association with the use of TRUE((R)) test data and supplementary tests with fragrance mix ingredients from the Department of Dermatology, Odense University Hospital. MATERIALS AND METHODS: Six thousand one hundred and fifteen consecutive eczema patients tested from 1995 to 2007......BACKGROUND: Both epoxy resin (diglycidyl ether of bisphenol A) and fragrance mix I are included in the European baseline series of contact allergens. A significant association between positive reactions to epoxy resin and fragrance mix has been reported by others. OBJECTIVE: To investigate...... were included, and test results from all patients tested with fragrance mix ingredients were analysed. RESULTS: One hundred and forty-five (2.4%) were positive to epoxy resin and 282 (4.6%) were positive to fragrance mix I. Nineteen were positive to both giving an odds ratio of 3.3, which...

Carbon nanotube (CNT)–epoxy nanocomposites: a systematic investigation of CNT dispersion

International Nuclear Information System (INIS)

Chakraborty, Amit K.; Plyhm, Tiia; Barbezat, Michel; Necola, Adly; Terrasi, Giovanni P.

2011-01-01

A systematic investigation of the dispersion of carbon nanotubes (CNTs), 1–6 nm in diameter and a few microns in length, in a bisphenol F-based epoxy resin has been presented. Several dispersing techniques including high-speed dissolver, ultrasonic bath/horn, 3-roll mill, etc. have been employed. Optical microscopy has been extensively used to systematically characterise the state of CNT dispersion in the epoxy resin during the entire processing cycle from mixing CNT with resin to adding and curing with hardener. Complimentary viscosity measurements were also performed at various stages of nanocomposite processing. A method to produce a good CNT dispersion in resin was established, but the state of CNT dispersion was found to be extremely sensitive to its physical and chemical environments. The cured nanocomposites were further tested for their thermo-mechanical properties by dynamic mechanical thermal analysis (DMTA), and for flexural and compressive mechanical properties. The measured properties of various nanocomposite plates were then discussed in view of the corresponding CNT dispersion.

Preparation and Characterization of Liquid Crystalline Polyurethane/Al2O3/Epoxy Resin Composites for Electronic Packaging

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Shaorong Lu

2012-01-01

Full Text Available Liquid crystalline polyurethane (LCPU/Al2O3/epoxy resin composites were prepared by using LCPU as modifier. The mechanical properties, thermal stability, and electrical properties of the LCPU/Al2O3/epoxy resin composites were investigated systematically. The thermal oxidation analysis indicated that LCPU/Al2O3/epoxy resin composites can sustain higher thermal decomposition temperature. Meanwhile, coefficient of thermal expansion (CTE was also found to decrease with addition of LCPU and nano-Al2O3.

Green Preparation of Epoxy/Graphene Oxide Nanocomposites Using a Glycidylamine Epoxy Resin as the Surface Modifier and Phase Transfer Agent of Graphene Oxide.

Science.gov (United States)

Tang, Xinlei; Zhou, Yang; Peng, Mao

2016-01-27

In studies of epoxy/graphene oxide (GO) nanocomposites, organic solvents are commonly used to disperse GO, and vigorous mechanical processes and complicated modification of GO are usually required, increasing the cost and hindering the development and application of epoxy nanocomposites. Here, we report a green, facile, and efficient method of preparing epoxy/GO nanocomposites. When triglycidyl para-aminophenol (TGPAP), a commercially available glycidyl amine epoxy resin with one tertiary amine group per molecule, is used as both the surface modifier and phase transfer agent of GO, GO can be directly and rapidly transferred from water to diglycidyl ether of bisphenol A and other types of epoxy resins by manual stirring under ambient conditions, whereas GO cannot be transferred to these epoxy resins in the absence of TGPAP. The interaction between TGPAP and GO and the effect of the TGPAP content on the dispersion of GO in the epoxy matrix were investigated systematically. Superior dispersion and exfoliation of GO nanosheets and remarkably improved mechanical properties, including tensile and flexural properties, toughness, storage modulus, and microhardness, of the epoxy/GO nanocomposites with a suitable amount of TGPAP were demonstrated. This method is organic-solvent-free and technically feasible for large-scale preparation of high-performance nanocomposites; it opens up new opportunities for exploiting the unique properties of graphene or even other nanofillers for a wide range of applications.

Chronic Dermal Toxicity of Epoxy Resins I. Skin Carcinogenic Potency and General Toxicity

Energy Technology Data Exchange (ETDEWEB)

Holland, J.M.

2001-01-16

Epoxy resins are a diverse class of chemicals that differ in structure, physical properties, and, presumably, biological activity. The purpose of these experiments was to compare the chronic dermal toxicity and carcinogenicity of selected commercial epoxy resins and to determine the potential for positive synergistic carcinogenic interactions between different resins. This work is an extension and continuation of a Department of Energy sponsored program to evaluate epoxy resins for potential occupational health risks. The materials examined were chosen on the basis of their interest to the U.S. government. They are representative of the manufacturer's production at the time, and therefore the data are completely valid only for the specific production period. Results of the experimental exposures will be reported in two parts. This report describes the test materials, their chemical and physical characteristics and the experimental design. General (systemic) toxicity will be evaluated and the skin carcinogenicity of the materials compared. A subsequent report will provide morphological descriptions of skin and significant internal pathology induced by the various treatments.

Effect of bench time polymerization on depth of cure of dental composite resin

Science.gov (United States)

Harahap, K.; Yudhit, A.; Sari, F.

2017-07-01

The aim of this research was to investigate the effect of bench time before light cured polymerization on the depth of cure of dental composite resin. Nanofiller composite resin (Filtek Z350 XT,3M, ESPE,China) was used in this study. Sixty samples of nanofiller composite resin were made and divided into control and test groups with bench time for 0, 15, 30, 45, and 60 min. For the test group, composite resins were stored in refrigerator with 4°C temperatures. Meanwhile, for the control groups, the composite resin was stored at room temperature. The samples were prepared using metal mould with size diameter of 6 mm and 4 mm in thickness. Samples were cured for 20 s by using visible blue light curing unit. Part of samples that unpolymerized were removed by using a plastic spatula. The remaining parts of samples were measured by digital caliper and noted as depth of cure (mm). Data were analyzed to one-way ANOVA and LSD tests (p≤0.05). Results showed there was no significance differences between test groups (p=0.5). A 60 minutes bench time group showed the highest depth of cure value among test group, and it was almost similar with control group value. It can be concluded that longer bench time can increase the depth of cure of composite resin.

Preparation and Characterization of New Geopolymer-Epoxy Resin Hybrid Mortars

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Raffaele Cioffi

2013-07-01

Full Text Available The preparation and characterization of metakaolin-based geopolymer mortars containing an organic epoxy resin are presented here for the first time. The specimens have been prepared by means of an innovative in situ co-reticulation process, in mild conditions, of commercial epoxy based organic resins and geopolymeric slurry. In this way, geopolymer based hybrid mortars characterized by a different content of normalized sand (up to 66% in weight and by a homogeneous dispersion of the organic resin have been obtained. Once hardened, these new materials show improved compressive strength and toughness in respect to both the neat geopolymer and the hybrid pastes since the organic polymer provides a more cohesive microstructure, with a reduced amount of microcracks. The microstructural characterization allows to point out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars and concretes. A correlation between microstructural features and mechanical properties has been studied too.

Thermosetting polymer for dynamic nuclear polarization: Solidification of an epoxy resin mixture including TEMPO

Energy Technology Data Exchange (ETDEWEB)

Noda, Yohei, E-mail: noda.yohei@jaea.go.jp [Quantum Beam Science Centre, Sector of Nuclear Science Research, Japan Atomic Energy Agency, Shirakata-Shirane, Tokai, Ibaraki 319-1195 (Japan); Kumada, Takayuki [Quantum Beam Science Centre, Sector of Nuclear Science Research, Kansai Photon Science Institute, Japan Atomic Energy Agency, Kizugawa, Kyoto 619-0215 (Japan); Yamaguchi, Daisuke; Shamoto, Shin-ichi [Quantum Beam Science Centre, Sector of Nuclear Science Research, Japan Atomic Energy Agency, Shirakata-Shirane, Tokai, Ibaraki 319-1195 (Japan)

2015-03-11

We investigated the dynamic nuclear polarization (DNP) of typical thermosetting polymers (two-component type epoxy resins; Araldite{sup ®} Standard or Araldite{sup ®} Rapid) doped with a (2,2,6,6-tetramethylpiperidine-1-yl)oxy (TEMPO) radical. The doping process was developed by carefully considering the decomposition of TEMPO during the solidification of the epoxy resin. The TEMPO electron spin in each two-component paste decayed slowly, which was favorable for our study. Furthermore, despite the dissolved TEMPO, the mixture of the two-component paste successfully solidified. With the resulting TEMPO-doped epoxy-resin samples, DNP experiments at 1.2 K and 3.35 T indicated a magnitude of a proton-spin polarization up to 39%. This polarization is similar to that (35%) obtained for TEMPO-doped polystyrene (PS), which is often used as a standard sample for DNP. To combine this solidification of TEMPO-including mixture with a resin-casting technique enables a creation of polymeric target materials with a precise and complex structure.

Creep behavior of an epoxy resin and an epoxy-based FRP in condition of simultaneous supply of radiation and stress at cryogenic temperatures

International Nuclear Information System (INIS)

Nishiura, Tetsuya; Nishijima, Shigehiro; Okada, Toichi

1995-01-01

Creep tests of an epoxy resin and an epoxy-based FRP in bending under irradiation condition have been carried out, to investigate the synergistic effects of radiation and stress on mechanical properties of FRP. Simultaneous supply of stress and irradiation on the epoxy resin and the FRP enhanced creep rates in comparison with that supply of the stress on a post-irradiated one did. ESR spectra measurement was also carried out to study the change of molecule of the resin irradiated. Increase of molecular weight between crosslinks was found out to be enhanced by the synergistic effect of radiation and stress. The mechanism of increased damage of FRP induced by the effects of simultaneous stress and irradiation is discussed. (author)

Aspects of the Fracture Toughness of Carbon Nanotube Modified Epoxy Polymer Composites

Science.gov (United States)

Mirjalili, Vahid

Epoxy resins used in fibre reinforced composites exhibit a brittle fracture behaviour, because they show no sign of damage prior to a catastrophic failure. Rubbery materials and micro-particles have been added to epoxy resins to improve their fracture toughness, which reduces strength and elastic properties. In this research, carbon nanotubes (CNTs) are investigated as a potential toughening agent for epoxy resins and carbon fibre reinforced composites, which can also enhance strength and elastic properties. More specifically, the toughening mechanisms of CNTs are investigated theoretically and experimentally. The effect of aligned and randomly oriented carbon nanotubes (CNTs) on the fracture toughness of polymers was modelled using Elastic Plastic Fracture Mechanics. Toughening from CNT pull-out and rupture were considered, depending on the CNTs critical length. The model was used to identify the effect of CNTs geometrical and mechanical properties on the fracture toughness of CNT-modified epoxies. The modelling results showed that a uniform dispersion and alignment of a high volume fraction of CNTs normal to the crack growth plane would lead to the maximum fracture toughness enhancement. To achieve a uniform dispersion, the effect of processing on the dispersion of single walled and multi walled CNTs in epoxy resins was investigated. An instrumented optical microscope with a hot stage was used to quantify the evolution of the CNT dispersion during cure. The results showed that the reduction of the resin viscosity at temperatures greater than 100 °C caused an irreversible re-agglomeration of the CNTs in the matrix. The dispersion quality was then directly correlated to the fracture toughness of the modified resin. It was shown that the fine tuning of the ratio of epoxy resin, curing agent and CNT content was paramount to the improvement of the base resin fracture toughness. For the epoxy resin (MY0510 from Hexcel), an improvement of 38% was achieved with 0.3 wt

The electron beam cure of epoxy paste adhesives

International Nuclear Information System (INIS)

Farmer, J.D.; Janke, C.J.; Lopata, V.J.

1998-01-01

Recently developed epoxy paste adhesives were electron beam cured and experimentally explored to determine their suitability for use in an aerospace-quality aircraft component. There were two major goals for this program. The first was to determine whether the electron beam-curable past adhesives were capable of meeting the requirements of the US Air Force T-38 supersonic jet trainer composite windshield frame. The T-38 windshield frame's arch is currently manufactured by bonding thin stainless steel plies using an aerospace-grade thermally-cured epoxy film adhesive. The second goal was to develop the lowest cost hand layup and debulk process that could be used to produce laminated steel plies with acceptable properties. The laminate properties examined to determine adhesive suitability include laminate mechanical and physical properties at room, adhesive tack, out-time capability, and the debulk requirements needed to achieve these properties. Eighteen past adhesives and four scrim cloths were experimentally examined using this criteria. One paste adhesive was found to have suitable characteristics in each of these categories and was later chosen for the manufacture of the T-38 windshield frame. This experimental study shows that by using low-cost debulk and layup processes, the electron beam-cured past adhesive mechanical and physical properties meet the specifications of the T-38 composite windshield frame

The thermal properties of a carbon nanotube-enriched epoxy: Thermal conductivity, curing, and degradation kinetics

KAUST Repository

Ventura, Isaac Aguilar

2013-05-31

Multiwalled carbon nanotube-enriched epoxy polymers were prepared by solvent evaporation based on a commercially available epoxy system and functionalized multiwalled carbon nanotubes (COOH-MWCNTs). Three weight ratio configurations (0.05, 0.5, and 1.0 wt %) of COOH-MWCNTs were considered and compared with neat epoxy and ethanol-treated epoxy to investigate the effects of nano enrichment and processing. Here, the thermal properties of the epoxy polymers, including curing kinetics, thermal conductivity, and degradation kinetics were studied. Introducing the MWCNTs increased the curing activation energy as revealed by differential scanning calorimetry. The final thermal conductivity of the 0.5 and 1.0 wt % MWCNT-enriched epoxy samples measured by laser flash technique increased by up to 15% compared with the neat material. The activation energy of the degradation process, investigated by thermogravimetric analysis, was found to increase with increasing CNT content, suggesting that the addition of MWCNTs improved the thermal stability of the epoxy polymers. © 2013 Wiley Periodicals, Inc.

The curing behavior and properties of phthalonitrile resins using ionic liquids as a new class of curing agents

Directory of Open Access Journals (Sweden)

K. Cheng

2017-11-01

Full Text Available Binary blends composed of 1,3-bis (3,4-dicyanophenoxy benzene (3BOCN and ionic liquids (ILs with different molecular structures were prepared. The curing behavior of these 3BOCN/ILs blends were studied by thermogravimetric analysis (TGA, differential scanning calorimetry (DSC and rheological analysis. The study suggested that the blends possessed a wide processing window and the structures of ILs (anion, cation and alkyl chain length at cation had an effect on curing behavior. The 3BOCN/[EPy]BF4 resins were prepared at elevated temperature. IR spectra of the resins showed that there were triazine and isoindoline formed in curing process. The TGA and dynamic mechanical analysis (DMA revealed that the resins have excellent thermal stability together with high storage modulus and high glass transition temperature (Tg. Dielectric properties, long term oxidative aging and water uptake measurements of the resins suggested the IL brought some unique properties to the resins.

Analysis of sulphone based organic–inorganic hybrid epoxy nanocomposites for advanced engineering applications—Study of the mechanical, thermomechanical, XRD, EDS and physical properties

International Nuclear Information System (INIS)

Shree Meenakshi, K.; Pradeep Jaya Sudhan, E.; Menon, Prathibha G.

2012-01-01

Highlights: ► Novel sulphone based tetraglycidyl epoxy nanocomposites were developed for aerospace applications. ► Nano-reinforcements were incorporated and curing was done. ► Excellent results were obtained in the mechanical studies. The nanocomposites developed were flame retardant and hydrophobic. - Abstract: A study was made in the present investigation on sulphone containing tetraglycidyl epoxy nanocomposites to find its suitability for use in high performance applications. The synthesis and characterization of the sulphone tetraglycidyl epoxy resin denoted as ‘B’ was done as reported in our previous study. Nanoclay and POSS-amine nano-reinforcements denoted as N1 and N2 were incorporated into the synthesized epoxy resin. Curing was done with diaminodiphenylmethane (DDM) and bis(3-aminophenyl) phenylphosphine oxide (BAPPO) curing agents denoted as X and Y respectively. In our current research, we continue this research and study the mechanical, thermo-mechanical, X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), viscosity, epoxy equivalent weight (EEW) and gel permeation chromatography (GPC) studies.

Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

Energy Technology Data Exchange (ETDEWEB)

Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

2004-07-01

Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

DEGRADATION OF MAGNET EPOXY AT NSLS X-RAY RING.

Energy Technology Data Exchange (ETDEWEB)

HU,J.P.; ZHONG,Z.; HAAS,E.; HULBERT,S.; HUBBARD,R.

2004-05-24

Epoxy resin degradation was analyzed for NSLS X-ring magnets after two decades of 2.58-2.8 GeV continuous electron-beam operation, based on results obtained from thermoluminescent dosimeters irradiated along the NSLS ring and epoxy samples irradiated at the beamline target location. A Monte Carlo-based particle transport code, MCNP, was utilized to verify the dose from synchrotron radiation distributed along the axial- and transverse-direction in a ring model, which simulates the geometry of a ring quadrupole magnet and its central vacuum chamber downstream of the bending-magnet photon ports. The actual life expectancy of thoroughly vacuum baked-and-cured epoxy resin was estimated from radiation tests on similar polymeric materials using a radiation source developed for electrical insulation and mechanical structure studies.

The effects of alumina nanofillers on mechanical properties of high-performance epoxy resin.

Science.gov (United States)

Zhang, Hui; Zhang, Hui; Tang, Longcheng; Liu, Gang; Zhang, Daijun; Zhou, Lingyun; Zhang, Zhong

2010-11-01

In the past decade extensive studies have been focused on mechanical properties of inorganic nanofiller/epoxy matrices. In this work we systematically investigated the mechanical properties of nano-alumina-filled E-54/4, 4-diaminodiphenylsulphone (DDS) epoxy resins, which were prepared via combining high-speed mixing with three-roll milling. Homogeneous dispersion of nano-alumina with small agglomerates was obtained in epoxy resin, which was confirmed using transmission electron microscopy (TEM). The static/dynamic modulus, tensile strength and fracture toughness of the nanocomposites were found to be simultaneously enhanced with addition of nano-alumina fillers. About 50% and 80% increases of K(IC) and G(IC) were achieved in nanocomposite filled with 18.4 wt% alumina nanofillers, as compared to that of the unfilled epoxy resin. Furthermore, the corresponding fracture surfaces of tensile and compact tension samples were examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM) techniques in order to identify the relevant fracture mechanisms involved. Various fracture features including cavities/debonding of nanofiller, local plastic deformation as well as crack pinning/deflection were found to be operative in the presence of nano-alumina fillers.

Characterization of fracture toughness of epoxy resin after hygrothermal aging

KAUST Repository

Quispe, Gustavo Q.

2013-07-01

Characterization of fracture toughness of epoxy resin after hygrothermal ageing Gustavo Quino Quispe The aim of this work is to characterize the e ects of hygrothermal aging in the plain strain fracture toughness of the epoxy system composed by cycloaliphatic epoxy resin and diglycidyl ether of bisphenol-A (DGEBA). For this, after having been under hygrothermal aging in a climatic chamber, epoxy samples were studied using ASTM D5045 fracture toughness test, and micrography and roughness measurements of the fracture surface. It is reported a rapid decrease of GIc and KIc during the rst 2 days. Moreover, a numerical model [13] was used to simulate and see with more detail the water absorption in the aged samples. From that, it was observed the heterogeneous distribution of water. Accordingly, it was proposed that the results should be correlated with the water content at the vicinity of the crack tip. Consequently, it was possible to obtain, by quasi-static simulations, the ideal load-displacement curves of crack propagation in the heterogeneous samples. Finally, another contribution of this work is the study of the fracture surface, that gives a clue of the relationship among the fracture energy, the appearance of microcracks in the fracture surface, and the roughness (Ra).

Influence of curing rate on softening in ethanol, degree of conversion, and wear of resin composite

DEFF Research Database (Denmark)

Benetti, Ana Raquel; Peutzfeldt, Anne; Asmussen, Erik

2011-01-01

PURPOSE: To investigate the effect of curing rate on softening in ethanol, degree of conversion, and wear of resin composites. METHOD: With a given energy density and for each of two different light-curing units (QTH or LED), the curing rate was reduced by modulating the curing mode. Thus......, the irradiation of resin composite specimens (Filtek Z250, Tetric Ceram, Esthet-X) was performed in a continuous curing mode and in a pulse-delay curing mode. Wallace hardness was used to determine the softening of resin composite after storage in ethanol. Degree of conversion was determined by infrared...... exposed to the pulse-delay curing mode were softer than resin composites exposed to continuous cure (Pconversion (P

Physico-Chemical Studies Involving Incorporation of Radioactive and Industrial Waste In Cement-Epoxy Resin Matrix

International Nuclear Information System (INIS)

Sayed, M.S.; Hafez, N.

1999-01-01

Cement and epoxy resin as chemical additives are proposed to incorporate different types of wastes. The study was extended to prepare different mixtures of cement and epoxy resin in presence of some toxic ions. The studied ions were Cd II, Ni II, Cu II, Fe III, Ce IV, 154+152 Eu, phenol and toluene. The physical, mechanical and leaching properties of the mixtures were studied. The thermal analysis and infrared spectra were also investigated. It was observed that all the studied properties of the epoxy modified cement as a disposal matrix was improved

Relationship Between the Process Parameters and Resin Content of a Glass/Epoxy Prepreg Produced by Dipping Method

Directory of Open Access Journals (Sweden)

Hamid Reza Khalafi

2015-02-01

Full Text Available The properties of prepregs are characterized in terms of their volatile content, resin content, the degree of pre-cure, void content, tack and flow ability. Resin content is one of the most important properties of prepregs so that its changing will result in altered properties such as, tack and resin flow. In order to monitor the resin content, a quantitative relation to the processing parameters such as line speed, viscosity and distance between the resin up taking rollers have to be determined. In this study, a tri-axial E-glass fabric with the areal weight of 1025 g/m2 and an epoxy resin (Epon 828 were used to produce the prepreg by the dipping method. In the theoretical part of this work, the free coating is studied and as a result the thickness layer of the coating resin through the resin bath is calculated by Landau-Levich model. In continuation, the achieved thickness was considered as a feed for the calendering process. Using the momentum equation for the passing impregnated fibres through the extra resin uptake rollers, the relation between the internal resin layer thickness and final coating resin layer thickness was achieved in an integral equation form. In order to solve this integral equation, MAPLE software was applied. The theoretical results were in good agreement with the experimental data and showed that the resin content increased linearly with increasing the distance between rollers, the radius and roller angular velocity. In contrast, the resin content decreased with increasing the line speed. According to our calculations, the effect of the resin viscosity variation on the resin content was negligibly small.

Two cases of occupational allergic contact dermatitis from a cycloaliphatic epoxy resin in a neat oil

DEFF Research Database (Denmark)

Jensen, Charlotte D; Andersen, Klaus E

2003-01-01

to a neat oil used in metal processing. Patch testing revealed that the relevant contact allergen was a cycloaliphatic epoxy resin, 1,2-cyclohexanedicarboxylic acid, bis(oxiranylmethyl) ester, added to the oil as a stabilizer. None of the patients had positive reactions to the bisphenol A-based epoxy resin...... product is essential....

Bulk-fill resin composites: polymerization contraction, depth of cure, and gap formation.

Science.gov (United States)

Benetti, A R; Havndrup-Pedersen, C; Honoré, D; Pedersen, M K; Pallesen, U

2015-01-01

The bulk-filling of deep, wide dental cavities is faster and easier than traditional incremental restoration. However, the extent of cure at the bottom of the restoration should be carefully examined in combination with the polymerization contraction and gap formation that occur during the restorative procedure. The aim of this study, therefore, was to compare the depth of cure, polymerization contraction, and gap formation in bulk-fill resin composites with those of a conventional resin composite. To achieve this, the depth of cure was assessed in accordance with the International Organization for Standardization 4049 standard, and the polymerization contraction was determined using the bonded-disc method. The gap formation was measured at the dentin margin of Class II cavities. Five bulk-fill resin composites were investigated: two high-viscosity (Tetric EvoCeram Bulk Fill, SonicFill) and three low-viscosity (x-tra base, Venus Bulk Fill, SDR) materials. Compared with the conventional resin composite, the high-viscosity bulk-fill materials exhibited only a small increase (but significant for Tetric EvoCeram Bulk Fill) in depth of cure and polymerization contraction, whereas the low-viscosity bulk-fill materials produced a significantly larger depth of cure and polymerization contraction. Although most of the bulk-fill materials exhibited a gap formation similar to that of the conventional resin composite, two of the low-viscosity bulk-fill resin composites, x-tra base and Venus Bulk Fill, produced larger gaps.

Chemical recycling of carbon fibers reinforced epoxy resin composites in oxygen in supercritical water

International Nuclear Information System (INIS)

Bai, Yongping; Wang, Zhi; Feng, Liqun

2010-01-01

The carbon fibers in carbon fibers reinforced epoxy resin composites were recovered in oxygen in supercritical water at 30 ± 1 MPa and 440 ± 10 o C. The microstructure of the recovered carbon fibers was observed using scanning electron microscopy (SEM) and atom force microscopy (AFM). The results revealed that the clean carbon fibers were recovered and had higher tensile strength relative to the virgin carbon fibers when the decomposition rate was above 85 wt.%, although the recovered carbon fibers have clean surface, the epoxy resin on the surface of the recovered carbon fibers was readily observed. As the decomposition rate increased to above 96 wt.%, no epoxy resin was observed on the surface of the carbon fibers and the oxidation of the recovered carbon fibers was readily measured by X-ray photoelectron spectroscopy (XPS) analysis. The carbon fibers were ideally recovered and have original strength when the decomposition rates were between 94 and 97 wt.%. This study clearly showed the oxygen in supercritical water is a promising way for recycling the carbon fibers in carbon fibers reinforced resin composites.

A comparative evaluation of effect of modern-curing lights and curing modes on conventional and novel-resin monomers

Science.gov (United States)

Roy, Konda Karthik; Kumar, Kanumuru Pavan; John, Gijo; Sooraparaju, Sujatha Gopal; Nujella, Surya Kumari; Sowmya, Kyatham

2018-01-01

Aim: The aim of this study is to compare and to evaluate effect of curing light and curing modes on the nanohybrid composite resins with conventional Bis-GMA and novel tricyclodecane (TCD) monomers. Methodology: Two nanohybrid composites, IPS empress direct and charisma diamond were used in this study. Light-emitting diode (LED)-curing unit and quartz-tungsten-halogen (QTH)-curing unit which were operated into two different modes: continuous and soft start. Based on the composite resin, curing lights, and mode of curing used, the samples were divided into 8 groups. After polymerization, the samples were stored for 48 h in complete darkness at 37°C and 100% humidity. The Vickers hardness (VK) of the surface was determined with Vickers indenter by the application of 200 g for 15 s. Three VK readings were recorded for each sample surface both on top and bottom surfaces. For all the specimens, the three hardness values for each surface were averaged and reported as a single value. The mean VK and hardness ratio were calculated. The depth of cure was assessed based on the hardness ratio. Results: Comparison of mean hardness values and hardness ratios was done using ANOVA with post hoc Tukey's test. Conclusion: Both QTH- and LED-curing units had shown the adequate depth of cure. Soft-start-curing mode in both QTH- and LED-curing lights had effectively increased microhardness than the continuous mode of curing. TCD monomer had shown higher hardness values compared with conventional Bis-GMA-containing resin. PMID:29628651

The non-isothermal DSC kinetics of polyethylene tereftalate–epoxy compatible blends

International Nuclear Information System (INIS)

Zvetkov, V.L.; Djoumaliisky, S.; Simeonova-Ivanova, E.

2013-01-01

Highlights: ► The non-isothermal DSC kinetics of the reaction of DGEBA with DDS, in particular in the presence of phase separating PET, has been studied. ► The specific features in the kinetics of PET formulations in comparison to the pure system have been discussed. ► The fast pre-curing of the epoxy phase allows supposing sub-micro phase separation of PET and efficient toughening of the epoxy matrix. - Abstract: Polyethylene tereftalate has been dissolved in an epoxy resin based on diglycidyl ether of bisphenol-A, DGEBA, and the epoxy component has been cross-linked with the aid of two diamine hardeners. Two series of samples have been tested at the epoxy-amine stoichiometry applying the differential scanning calorimetry, DSC, in scanning mode. One of the series of samples was pre-cured at low temperatures with the aid of an aliphatic diamine hardener near the gel point and post-cured with diaminodiphenyl sulfone, DDS. The other series of samples contained the higher temperature hardener only. Consequently, the experimental data obtained in this study on both systems relate to the non-isothermal curing of DGEBA with DDS. The kinetics has been estimated applying preferably isoconversional (model free) methods. It has been established that the fast pre-curing allows performing a sub-micro phase separation and efficient toughening of the epoxy matrix

The non-isothermal DSC kinetics of polyethylene tereftalate–epoxy compatible blends

Energy Technology Data Exchange (ETDEWEB)

Zvetkov, V.L., E-mail: zvetval@yahoo.com [Institute of Mechanics, Bulgarian Academy of Sciences, bl. I, Sofia 1113 (Bulgaria); Djoumaliisky, S.; Simeonova-Ivanova, E. [Institute of Mechanics, Bulgarian Academy of Sciences, bl. I, Sofia 1113 (Bulgaria)

2013-02-10

Highlights: ► The non-isothermal DSC kinetics of the reaction of DGEBA with DDS, in particular in the presence of phase separating PET, has been studied. ► The specific features in the kinetics of PET formulations in comparison to the pure system have been discussed. ► The fast pre-curing of the epoxy phase allows supposing sub-micro phase separation of PET and efficient toughening of the epoxy matrix. - Abstract: Polyethylene tereftalate has been dissolved in an epoxy resin based on diglycidyl ether of bisphenol-A, DGEBA, and the epoxy component has been cross-linked with the aid of two diamine hardeners. Two series of samples have been tested at the epoxy-amine stoichiometry applying the differential scanning calorimetry, DSC, in scanning mode. One of the series of samples was pre-cured at low temperatures with the aid of an aliphatic diamine hardener near the gel point and post-cured with diaminodiphenyl sulfone, DDS. The other series of samples contained the higher temperature hardener only. Consequently, the experimental data obtained in this study on both systems relate to the non-isothermal curing of DGEBA with DDS. The kinetics has been estimated applying preferably isoconversional (model free) methods. It has been established that the fast pre-curing allows performing a sub-micro phase separation and efficient toughening of the epoxy matrix.

UV curing of teak veneers for decorative panel

International Nuclear Information System (INIS)

Gatot Trimulyadi Rekso; Darsono

1999-01-01

The radiation curing of surface coating of teak veneers for decorative panels has been conducted by using ultra violet (UV) as radiation source. In this experiment teak wood veneer was use as a substrate. Epoxy acrylate (import product,) and unsaturated polyester (locally product) were used as coating materials after being added with difunctional monomer TPGDA, and photo-initiator darocur 1173 or irgacure 184. Irradiation was conducted using 80 watt/cm LTV source at conveyor speed of 3,0 m/min. Parameters observed were viscosity of coating materials, hardness, adhesion, appearance, abrasion and chemical resistance of cured films. In general the results showed that viscosity of the formulations based on epoxy acrylate and unsaturated polyester resin were effected by the storage. Film cured by LTV made of epoxy acrylate and unsaturated polyester on the teak veneer wood have the same adhesion and abrasion resistant properties but the hardness and chemical resistant of epoxy acrylate are better than unsaturated polyester. From the experiment result it can be concluded the unsaturated polyester (locally product) can be used as radiation curable material for coating teak veneer panels

Post-cure depth of cure of bulk fill dental resin-composites.

Science.gov (United States)

Alrahlah, A; Silikas, N; Watts, D C

2014-02-01

To determine the post-cure depth of cure of bulk fill resin composites through using Vickers hardness profiles (VHN). Five bulk fill composite materials were examined: Tetric EvoCeram(®) Bulk Fill, X-tra base, Venus(®) Bulk Fill, Filtek™ Bulk Fill, SonicFill™. Three specimens of each material type were prepared in stainless steel molds which contained a slot of dimensions (15 mm × 4 mm × 2 mm), and a top plate. The molds were irradiated from one end. All specimens were stored at 37°C for 24h, before measurement. The Vickers hardness was measured as a function of depth of material, at 0.3mm intervals. Data were analysed by one-way ANOVA using Tukey post hoc tests (α=0.05). The maximum VHN ranged from 37.8 to 77.4, whilst the VHN at 80% of max.VHN ranged from 30.4 to 61.9. The depth corresponding to 80% of max.VHN, ranged from 4.14 to 5.03 mm. One-way ANOVA showed statistically significant differences between materials for all parameters tested. SonicFill exhibited the highest VHN (pFill the lowest (p≤0.001). SonicFill and Tetric EvoCeram Bulk Fill had the greatest depth of cure (5.03 and 4.47 mm, respectively) and was significant's different from X-tra base, Venus Bulk Fill and Filtek Bulk Fill (p≤0.016). Linear regression confirmed a positive regression between max.VHN and filler loading (r(2)=0.94). Bulk fill resin composites can be cured to an acceptable post-cure depth, according to the manufacturers' claims. SonicFill and Tetric EvoCeram Bulk Fill had the greatest depth of cure among the composites examined. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

Analysis by Fourier Transform Infrared (FTIR) of the gamma radiation effect on epoxy resin, used as solidification agent of radioactive wastes

International Nuclear Information System (INIS)

Liu, C.H.; Riella, H.G.; Guedes, S.M.L.

1995-01-01

The effects of gamma radiation on Epoxy resin, used as solidification agent of radioactive wastes, were studied by Fourier Transform Infrared (FTIR). The spectra showed no significant modifications on Epoxy resin functional groups (irradiated with dose from 0 to 1 MGy). Up to 1 MGy Epoxy resin did not oxidize, confirming the Epoxy good radiation strength. The presence of aromatic chain and amine group, mainly tertiary amine, give good radiolytic stability to the Epoxy, increasing the interest to use this material in nuclear facilities. (author). 3 refs, 2 figs

Modeling the curing process of thermosetting resin matrix composites

Science.gov (United States)

Loos, A. C.

1986-01-01

A model is presented for simulating the curing process of a thermosetting resin matrix composite. The model relates the cure temperature, the cure pressure, and the properties of the prepreg to the thermal, chemical, and rheological processes occurring in the composite during cure. The results calculated with the computer code developed on the basis of the model were compared with the experimental data obtained from autoclave-curved composite laminates. Good agreement between the two sets of results was obtained.

Heat-cured acrylic resin versus light-activated resin: a patient, professional and technician-based evaluation of mandibular implant-supported overdentures.

Science.gov (United States)

Asal, S A; Al-AlShiekh, H M

2017-12-01

Although light-activated resins (Eclipse) have been reported to possess superior physical and mechanical properties compared with the heat-cured acrylic resins (Lucitone-199), a few studies have compared overdentures with a locator attachment constructed from heat-cured acrylic resins with those constructed from light-activated resins. This clinical study was designed to compare the performance of a mandibular implant-supported overdenture constructed from a heat-cured acrylic resin (Lucitone-199) with that of an overdenture constructed from a light-activated resin (Eclipse). Ten participants received two identical mandibular implant-retained overdentures (Lucitone-199 and Eclipse) opposing one maxillary denture in a random order. Each mandibular overdenture was delivered and worn for 6 months, and two weeks of rest was advised between wears to minimize any carryover effects. Three questionnaires were devised. The first questionnaire (patient evaluation) focused on evaluating different aspects of the denture and overall satisfaction. The second questionnaire (professional dentist evaluation) was based on a clinical evaluation of soft tissues, complications, and the applied technique. The third questionnaire (technician evaluation) involved ranking the different manufacturing steps of the denture and overall preferences. The obtained data was statistically analyzed using an independent sample t-test and the Wilcoxon rank-sum test. The clinician and technician preferred the Eclipse dentures because of their technical aspects, whereas the patients preferred the Lucitone-199 dentures for their aesthetic properties. Implant-supported overdentures constructed from a heat-cured acrylic resin showed superior aesthetics and had a better odor compared with those constructed from a light-cured resin.

Microhardness of resin composite materials light-cured through fiber reinforced composite.

NARCIS (Netherlands)

Fennis, W.M.M.; Ray, N.J.; Creugers, N.H.J.; Kreulen, C.M.

2009-01-01

OBJECTIVES: To compare polymerization efficiency of resin composite basing materials when light-cured through resin composite and fiber reinforced composite (FRC) by testing microhardness. METHODS: Simulated indirect restorations were prepared by application of resin composite (Clearfil AP-X) or FRC

Fabrication and mechanical properties of multi-walled carbon nanotubes/epoxy nanocomposites

International Nuclear Information System (INIS)

Yeh, M.-K.; Hsieh, T.-H.; Tai, N.-H.

2008-01-01

Carbon nanotubes have better physical and mechanical behavior than the traditional materials. In this study, the multi-walled carbon nanotubes (MWNTs) were added to the epoxy resin as a reinforcement to fabricate MWNTs/epoxy nanocomposites. The pressure and temperature were applied to cure the MWNTs/epoxy compound by hot press method. Mechanical properties such as tensile strength, Young's modulus, and Poisson's ratio were measured. The effect of weight percentages of the MWNTs was investigated. Morphologies of the fracture surface of MWNTs/epoxy nanocomposites were observed by scanning electron microscope

Multivariate curve resolution using a combination of mid-infrared and near-infrared spectra for the analysis of isothermal epoxy curing reaction

Science.gov (United States)

Yamasaki, Hideki; Morita, Shigeaki

2018-05-01

Multivariate curve resolution (MCR) was applied to a hetero-spectrally combined dataset consisting of mid-infrared (MIR) and near-infrared (NIR) spectra collected during the isothermal curing reaction of an epoxy resin. An epoxy monomer, bisphenol A diglycidyl ether (BADGE), and a hardening agent, 4,4‧-diaminodiphenyl methane (DDM), were used for the reaction. The fundamental modes of the Nsbnd H and Osbnd H stretches were highly overlapped in the MIR region, while their first overtones could be independently identified in the NIR region. The concentration profiles obtained by MCR using the hetero-spectral combination showed good agreement with the results of calculations based on the Beer-Lambert law and the mass balance. The band assignments and absorption sites estimated by the analysis also showed good agreement with the results using two-dimensional (2D) hetero-correlation spectroscopy.

Evaluation of compatibility between different types of adhesives and dual-cured resin cement.

Science.gov (United States)

Franco, Eduardo B; Lopes, Lawrence G; D'alpino, Paulo H P; Pereira, José C; Mondelli, Rafael F L; Navarro, Maria F L

2002-01-01

The objective of this in vitro study was to evaluate the bonding compatibility between different adhesives and a dual-cured resin cement, using a conventional tensile bond test. The adhesives used were: Prime & Bond (PB) (Dentsply) (PB), Scotchbond Multi Purpose (SB) (3M), and the activator Self Cure (SC) (Dentsply). The dual-curing resin cement used was Enforce (EF) (Dentsply). Six groups with five specimens in each were tested: G1: EF/PB/EF (light cured); G2: EF/SB/EF (light cured); G3: EF/PB+SC/EF (light cured); G4: EF/PB+SC/EF (only chemically cured); G5: EF/EF (light cured); G6: EF/EF (only chemically cured). The resin cement was applied in two stainless steel molds with a cone-shaped perforation measuring 4 mm in diameter and 1 mm in thickness, and the adhesive was applied between them. Ten minutes after specimens were cured, the tensile strength was measured in a universal testing machine at a crosshead speed of 0.5 mm/min. The mean values (MPa) +/- SD obtained in each experimental group were: G1: 1.4 +/- 0.2; G2: 1.3 +/- 0.2; G3: 1.2 +/- 0.4; G4: 0.8 +/- 0.2; G5: 1.2 +/- 0.1; G6: 0.7 +/- 0.1. The results were statistically evaluated using nonparametric Kruskal-Wallis and Dunn tests (p adhesives used with dual-cured resin cement. The lowest tensile bond strength values occurred in the absence of photoactivation.

Effect of Alkyl Phenol from Cashew Nutshell Liquid on Mechanical and Dry Sliding Wear Behavior of Epoxy Resin

Directory of Open Access Journals (Sweden)

Rajesh Panda

2015-05-01

Full Text Available A phenalkamine made from the reaction of alkyl phenol from cashew nutshell liquid (CSNL and polyamine was added at three different weight percentages (30%, 40%, and 50% as a diglycidyl ether of bisphenol A (DGEBA epoxy hardener. This curing agent was compared to a traditional polyamine epoxy hardener. It was observed that an increase in phenalkamine concentration resulted in considerable improvement to impact strength and elongation, which ultimately translated to better wear resistance of the cured epoxy compound. Lancaster–Ratner correlations between mechanical and wear resistance properties were found to be linear. Optical microscope observations were used to understand the wear mechanisms of the cured epoxy materials.

Effect of microwave cured acrylic resin on candidal growth in complete denture

International Nuclear Information System (INIS)

Rasmy, A.H.M.

2009-01-01

This study was conducted to evaluate the effect of heat-cured acrylic resin denture base and microwave-cured acrylic resin denture base on candidal growth . Seven completely edentulous male patients with on history of denture wearing participated in this study. all the selected patients were re-habilitated by mucosa supported complete dentures .The dentures were constructed from conventional heat-cured acrylic resin denture base following monoplane concept of occlusion. Before dismissing the patients and one month after denture insertion, salivary samples were collected according to oral rinse technique. one month resting period was allowed so as candidal count can reach to normal, then dentures were re based using microwave-cured acrylic denture base, before denture insertion and one month after denture insertion, salivary sample were collected before and one month following the same oral rinse technique.

Molecular Modeling of Aerospace Polymer Matrices Including Carbon Nanotube-Enhanced Epoxy

Science.gov (United States)

Radue, Matthew S.

Carbon fiber (CF) composites are increasingly replacing metals used in major structural parts of aircraft, spacecraft, and automobiles. The current limitations of carbon fiber composites are addressed through computational material design by modeling the salient aerospace matrix materials. Molecular Dynamics (MD) models of epoxies with and without carbon nanotube (CNT) reinforcement and models of pure bismaleimides (BMIs) were developed to elucidate structure-property relationships for improved selection and tailoring of matrices. The influence of monomer functionality on the mechanical properties of epoxies is studied using the Reax Force Field (ReaxFF). From deformation simulations, the Young's modulus, yield point, and Poisson's ratio are calculated and analyzed. The results demonstrate an increase in stiffness and yield strength with increasing resin functionality. Comparison between the network structures of distinct epoxies is further advanced by the Monomeric Degree Index (MDI). Experimental validation demonstrates the MD results correctly predict the relationship in Young's moduli for all epoxies modeled. Therefore, the ReaxFF is confirmed to be a useful tool for studying the mechanical behavior of epoxies. While epoxies have been well-studied using MD, there has been no concerted effort to model cured BMI polymers due to the complexity of the network-forming reactions. A novel, adaptable crosslinking framework is developed for implementing 5 distinct cure reactions of Matrimid-5292 (a BMI resin) and investigating the network structure using MD simulations. The influence of different cure reactions and extent of curing are analyzed on the several thermo-mechanical properties such as mass density, glass transition temperature, coefficient of thermal expansion, elastic moduli, and thermal conductivity. The developed crosslinked models correctly predict experimentally observed trends for various properties. Finally, the epoxies modeled (di-, tri-, and tetra

Differential scanning calorimetry of the effects of temperature and humidity on phenol-formaldehyde resin cure

Science.gov (United States)

X.-M. Wang; B. Riedl; A.W. Christiansen; R.L. Geimer

1994-01-01

Phenol-formaldehyde (PF) resin is a widely used adhesive in the manufacture of wood composites. However, curing behaviour of the resin under various environmental conditions is not well known. A differential scanning calorimeter was employed to characterize the degree of resin cure in this study. Resin-impregnated glass cloth samples with varied moisture contents (0,31...

Ultrasonic Characterisation of Epoxy Resin/Polyethylene Terephthalate (PET Char Powder Composites

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Imran ORAL

2016-11-01

Full Text Available This study is carried out in order to determine the elastic properties of the Epoxy Resin (ER / Polyethylene terephthalate (PET Char Powder Composites by ultrasonic wave velocity measurement method. Plastic waste was recycled as raw material for the preparation of epoxy composite materials. The supplied chars were mixed with epoxy resin matrix at weight percentages of 10 %, 20 % and 30 % for preparing ER/PET Char Powder (PCP composites. The effect of PET char powder on the elastic properties of ER/PCP composites were investigated by ultrasonic pulse-echo method. According to the obtained results, the composition ratio of 80:20 is the most appropriate composition ratio, which gave the highest elastic constants values for ER/PCP composites. On the other hand, the best electrical conductivity value was obtained for 70:30 composition ratio. It was observed that ultrasonic shear wave velocity correlated more perfectly than any other parameters with hardness.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12190

Anti-corrosion mechanism of epoxy-resin and different content Fe2O3 coatings on magnesium alloy

Science.gov (United States)

Jin, Tao; Kong, Fan-mei; Bai, Rui-qin; Zhang, Ru-liang

2016-12-01

In this study, anti-corrosion coatings were prepared and coated successfully on magnesium alloy substrates by mixing nanopowders, solvent, curing agent with epoxy resin. The effect of the amount of iron trioxide (Fe2O3) on the adhesion strength and corrosion resistance on magnesium alloy was investigated with standard protocols, and electrochemical measurements were also made in 3.5 wt.% NaCl solutions. The surface morphology and corrosion mechanism after corrosion tests was characterized using FESEM analysis. Nanoparticles in matrix acted as filler, and interstitial cross-linked spaces and other coating artifacts regions (micro cracks and voids) would all affect the anti-corrosion properties of coating. The results showed the proper powder content not only provided adhesion strength to these coatings but also improved obviously their anticorrosion. Hydrogen bound to the amine nitrogen (1N) could take part in the curing process rather than hydrogen of the amide site due to the smaller Δ G and the more stable configuration.

Effects of layering technique on the shade of resin overlays and the microhardness of dual cure resin cement

Directory of Open Access Journals (Sweden)

Hoon-Sang Chang

2014-06-01

Full Text Available The purpose of this study was to assess the color of layered resin overlays and to test the early microhardness of dual cure resin cement (DCRC light cured through the layered resin overlays. Resin overlays of 1.5 mm thickness were fabricated with the A3 shade of Z350 (Group 1L, the A3B and A3E shades of Supreme XT (Group 2L, and the A3, E3, and T1 shades of Sinfony (Group 3L using one, two, and three layers, respectively (n = 7. Each layer of the resin overlays was set in equal thickness. The color of the resin overlays was measured with a colorimeter and compared with an A3 shade resin denture tooth. DCRC was light cured through the resin overlays, and the early microhardness of the DCRC was measured. The ΔE value between the denture tooth and the resin overlays and the Vickers hardness number (VHN of the DCRC were analyzed with one-way ANOVA and Tukey’s HSD test. The color differences were 8.9 ± 0.5, 5.3 ± 1.0, and 7.3 ± 0.5 and the VHNs were 19.4 ± 1.1, 21.1 ± 0.9, and 29.3 ± 0.6 for Groups 1L, 2L, and 3L, respectively. Therefore, to match the designated tooth color of resin inlays and to increase the early microhardness of DCRC, layered resin inlays are more appropriate than single-dentin-layer resin inlays. However, the translucent layer should be used cautiously because the color difference of resin inlays with a translucent layer was affected more than those without a translucent layer.

High-Speed 3D Printing of High-Performance Thermosetting Polymers via Two-Stage Curing.

Science.gov (United States)

Kuang, Xiao; Zhao, Zeang; Chen, Kaijuan; Fang, Daining; Kang, Guozheng; Qi, Hang Jerry

2018-04-01

Design and direct fabrication of high-performance thermosets and composites via 3D printing are highly desirable in engineering applications. Most 3D printed thermosetting polymers to date suffer from poor mechanical properties and low printing speed. Here, a novel ink for high-speed 3D printing of high-performance epoxy thermosets via a two-stage curing approach is presented. The ink containing photocurable resin and thermally curable epoxy resin is used for the digital light processing (DLP) 3D printing. After printing, the part is thermally cured at elevated temperature to yield an interpenetrating polymer network epoxy composite, whose mechanical properties are comparable to engineering epoxy. The printing speed is accelerated by the continuous liquid interface production assisted DLP 3D printing method, achieving a printing speed as high as 216 mm h -1 . It is also demonstrated that 3D printing structural electronics can be achieved by combining the 3D printed epoxy composites with infilled silver ink in the hollow channels. The new 3D printing method via two-stage curing combines the attributes of outstanding printing speed, high resolution, low volume shrinkage, and excellent mechanical properties, and provides a new avenue to fabricate 3D thermosetting composites with excellent mechanical properties and high efficiency toward high-performance and functional applications. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Cytoxicity, dynamic and thermal properties of bio-based rosin-epoxy resin/ castor oil polyurethane/ carbon nanotubes bio-nanocomposites.

Science.gov (United States)

Huo, Li; Wang, Dan; Liu, Hongmei; Jia, Pan; Gao, Jungang

2016-08-01

In order to prepare bio-nanocomposites with no-cytotoxicity, the rosin-based epoxy resin (MPAER) and castor oil-based polyurethane (COPU) were synthesized and carbon nanotubes (CNTs) was used to enhance the properties of curing MPAER/COPU materials. The curing reaction, dynamic mechanical and thermal properties of this system were characterized by FTIR, NMR, DMA, TG et al. The cytotoxicity of materials is evaluated for HeLa cells using a MTT cell-viability assay. The results showed that COPU can cure MPAER and CNTs can increase effectively the properties of MPAER/COPU nanocomposites. The Tg of MPAER/COPU/CNTs has the highest value when CNTs content is 0.4 wt%, which is 52.4 °C higher than the pure MPAER/COPU. Thermal stability of the nanocomposites is enhanced by the addition of CNTs, the initial decomposition temperature Td5 of the sample No. 0.4 has increased from 284.5 to 305.2 °C, which is 20.7 °C higher than No. 0. The impact strength of the No. 0.4 film is 15 kg cm higher than the pure resin system. The survival rate of HeLa cells to the products is greater than 90% within 48 and 72 h, which demonstrate that this material has excellent biocompatibility and no obvious cytotoxicity for HeLa cells, which may be used in the medical treatment.

Thermal-mechanical properties of a graphitic-nanofibers reinforced epoxy.

Science.gov (United States)

Salehi-Khojin, Amin; Jana, Soumen; Zhong, Wei-Hong

2007-03-01

We previously developed a series of reactive graphitic nanofibers (r-GNFs) reinforced epoxy (nano-epoxy) as composite matrices, which have shown good wetting and adhesion properties with continuous fiber. In this work, the thermal-mechanical properties of the nano-epoxy system containing EponTM Resin 828 and Epi-cure Curing Agent W were characterized. Results from three-point bending tests showed that the flexural strength and flexural modulus of this system with 0.30 wt% of reactive nanofibers were increased by 16%, and 21% respectively, over pure epoxy. Fracture toughness increased by ca. 40% for specimens with 0.50 wt% of r-GNFs. By dynamic mechanical analysis (DMA) test, specimens with 0.30 wt% of r-GNFs showed a significant increase in storage modulus E' (by ca. 122%) and loss modulus E" (by ca. 111%) with respect to that of pure epoxy. Also thermo-dilatometry analysis (TDA) was used to measure dimensional change of specimens as a function of temperature, and then, coefficients of thermal expansion (CTE) before and after glass transition temperature (Tg) were obtained. Results implied that nano-epoxy materials had good dimensional stability and reduced CTE values when compared to those of pure epoxy.

AFM and XRD characterization of silver nanoparticles films deposited on the surface of DGEBA epoxy resin by ion sputtering

Energy Technology Data Exchange (ETDEWEB)

Andrade, Jose Elisandro de; Machado, Rogerio; Macedo, Marcelo Andrade; Cunha, Frederico Guilherme Carvalho [Clinica de Medicina Nuclear e Radiologia de Maceio (MedRadiUS), Radiology and Imaging Diagnosis at Universidade Federal de Alagoas (UFAL), Maceio, AL (Brazil)

2012-07-01

In this work, silver atoms were deposited by ion sputtering on the surface of diglycidyl ether of bisphenol A (DGEBA) epoxy resin cured at 150 deg C for 6 hours in air. The films of DGEBA and its precursors were characterized by Raman spectroscopy to identify the main functional groups and their relationship with the deposited silver atoms. Silver thin films of 5, 10, 15 and 20 nm were deposited on the epoxy resin at room temperature. Both the initial film of DGEBA and the subsequent silver thin film were analyzed by Atomic Force Microscopy (AFM) in the non-contact mode. Silver thin films were also analyzed using X-ray diffraction (XRD) at room temperature. The AFM results showed the formation of silver crystallites on the surface of DGEBA at very low coverage whereas XRD indicated that most of them had their main axis aligned to the normal of the surface. An increase in the coverage led to an increase in the grain size as indicated by AFM. However, XRD results indicated that the crystallite size remained almost constant while the appearance of peaks corresponding to other crystalline orientations suggests the coalescence of the original crystallites and an increase in size of the more dense planes, namely [111]. (author)

AFM and XRD characterization of silver nanoparticles films deposited on the surface of DGEBA epoxy resin by ion sputtering

Energy Technology Data Exchange (ETDEWEB)

Andrade, Jose Elisandro de; Machado, Rogerio; Macedo, Marcelo Andrade [Universidade Federal de Sergipe (UFSE), Aracaju, SE (Brazil). Programa de Pos-graduacao em Fisica; Cunha, Frederico Guilherme Carvalho [Universidade Federal de Sergipe (UFSE), Aracaju, SE (Brazil). Programa de Pos-graduacao em Ciencia e Engenharia de Materiais

2012-07-01

In this work, silver atoms were deposited by ion sputtering on the surface of diglycidyl ether of bisphenol A (DGEBA) epoxy resin cured at 150 Degree-Sign C for 6 hours in air. The films of DGEBA and its precursors were characterized by Raman spectroscopy to identify the main functional groups and their relationship with the deposited silver atoms. Silver thin films of 5, 10, 15 and 20 nm were deposited on the epoxy resin at room temperature. Both the initial film of DGEBA and the subsequent silver thin film were analyzed by Atomic Force Microscopy (AFM) in the non-contact mode. Silver thin films were also analyzed using X-ray diffraction (XRD) at room temperature. The AFM results showed the formation of silver crystallites on the surface of DGEBA at very low coverage whereas XRD indicated that most of them had their main axis aligned to the normal of the surface. An increase in the coverage led to an increase in the grain size as indicated by AFM. However, XRD results indicated that the crystallite size remained almost constant while the appearance of peaks corresponding to other crystalline orientations suggests the coalescence of the original crystallites and an increase in size of the more dense planes, namely [111]. (author)

AFM and XRD characterization of silver nanoparticles films deposited on the surface of DGEBA epoxy resin by ion sputtering

Directory of Open Access Journals (Sweden)

José Elisandro de Andrade

2013-01-01

Full Text Available In this work, silver atoms were deposited by ion sputtering on the surface of diglycidyl ether of bisphenol A (DGEBA epoxy resin cured at 150 °C for 6 hours in air. The films of DGEBA and its precursors were characterized by Raman spectroscopy to identify the main functional groups and their relationship with the deposited silver atoms. Silver thin films of 5, 10, 15 and 20 nm were deposited on the epoxy resin at room temperature. Both the initial film of DGEBA and the subsequent silver thin film were analyzed by Atomic Force Microscopy (AFM in the non-contact mode. Silver thin films were also analyzed using X-ray diffraction (XRD at room temperature. The AFM results showed the formation of silver crystallites on the surface of DGEBA at very low coverage whereas XRD indicated that most of them had their main axis aligned to the normal of the surface. An increase in the coverage led to an increase in the grain size as indicated by AFM. However, XRD results indicated that the crystallite size remained almost constant while the appearance of peaks corresponding to other crystalline orientations suggests the coalescence of the original crystallites and an increase in size of the more dense planes, namely [111].

The effects of alkyd/melamine resin ratio and curing temperature on the properties of the coatings

Directory of Open Access Journals (Sweden)

RADMILA Z. RADICEVIC

2005-04-01

Full Text Available Synthetic resins are used as binders in protective coatings. An alkyd/melamine resin mixture is the usual composition for the preparation of a coating called “baking enamel” cured through functional groups of resins. The effects of the alkyd/butylated melamine resin ratio (from 85/15 to 70/30 and curing temperature (from 100°C to 160°C on the crosslinking and properties of the coating are presented in this paper. The degree of curing was determined by differential scanning calorimetry. These data were used for the estimation of the degree of crosslinking. The hardness, elasticity, impact resistance, degree of adherence and gloss were also determined. Optimal coating properties could be achieved with an alkyd/melamine resin ratio of 75/25, a curing temperature of 130 °C and a curing time of 30 min.

Synthesis of a new hardener agent for self-healing epoxy resins

Science.gov (United States)

Raimondo, Marialuigia; Guadagno, Liberata; Naddeo, Carlo; Longo, Pasquale; Mariconda, Annaluisa; Agovino, Anna

2014-05-01

Actually, the development of smart composites capable of self-repair in aeronautical structures is still at the planning stage owing to complex issues to overcome. One of the critical points in the development of self-healing epoxy resin is related to the impossibility to employ primary amines as hardeners. In this paper, the synthesis of a new hardener for self-healing resins is shown together with applicability conditions/ranges.

Comparison of tensile strength of different carbon fabric reinforced epoxy composites

Directory of Open Access Journals (Sweden)

Jane Maria Faulstich de Paiva

2006-03-01

Full Text Available Carbon fabric/epoxy composites are materials used in aeronautical industry to manufacture several components as flaps, aileron, landing-gear doors and others. To evaluate these materials become important to know their mechanical properties, for example, the tensile strength. Tensile tests are usually performed in aeronautical industry to determinate tensile property data for material specifications, quality assurance and structural analysis. For this work, it was manufactured four different laminate families (F155/PW, F155/HS, F584/PW and F584/HS using pre-impregnated materials (prepregs based on F155TM and F584TM epoxy resins reinforced with carbon fiber fabric styles Plain Weave (PW and Eight Harness Satin (8HS. The matrix F155TM code is an epoxy resin type DGEBA (diglycidil ether of bisphenol A that contains a curing agent and the F584TM code is a modified epoxy resin type. The laminates were obtained by handing lay-up process following an appropriate curing cycle in autoclave. The samples were evaluated by tensile tests according to the ASTM D3039. The F584/PW laminates presented the highest values of tensile strength. However, the highest modulus results were determined for the 8HS composite laminates. The correlation of these results emphasizes the importance of the adequate combination of the polymeric matrix and the reinforcement arrangement in the structural composite manufacture. The microscopic analyses of the tested specimens show valid failure modes for composites used in aeronautical industry.

Enhancement of mechanical and electrical properties of continuous-fiber-reinforced epoxy composites with stacked graphene

OpenAIRE

Naveh, Naum; Shepelev, Olga; Kenig, Samuel

2017-01-01

Impregnation of expandable graphite (EG) after thermal treatment with an epoxy resin containing surface-active agents (SAAs) enhanced the intercalation of epoxy monomer between EG layers and led to further exfoliation of the graphite, resulting in stacks of few graphene layers, so-called “stacked” graphene (SG). This process enabled electrical conductivity of cured epoxy/SG composites at lower percolation thresholds, and improved thermo-mechanical properties were measured with either Kevlar, ...

Development of new addition-type composite resins

Science.gov (United States)

Kray, R. J.

1981-01-01

The most promising of a number of new addition type polyimides and polyaromatic melamine (NCNS) resins for use in high performance composite materials. Three different cure temperature ranges were of interest: 530-560 K (500-550 F), 475-530 K (400-500 F), and 450 K (350 F). Examined were a wide variety of polyimide precursors terminated with 5 norbornene groups and addition polymerized at 560 K similar to PMR-15 and LARC-160 polyimides. In addition, a number of lower curing cinnamal end capped polyimides and a bismaleimide were investigated but were not found promising. A group of NCNS resins were investigated and some were found to be superior to current epoxy resins in moisture resistance, oxidative aging and flame and smoke properties.

Shape memory polymers from benzoxazine-modified epoxy

International Nuclear Information System (INIS)

Rimdusit, Sarawut; Lohwerathama, Montha; Dueramae, Isala; Hemvichian, Kasinee; Kasemsiri, Pornnapa

2013-01-01

Novel shape memory polymers (SMPs) were prepared from benzoxazine-modified epoxy resin. Specimens consisting of aromatic epoxy (E), aliphatic epoxy (N), Jeffamine D230 (D) and BA-a benzoxazine monomer (B) were evaluated. The mole ratio of D/B was used as a mixed curing agent for an epoxy system with a fixed E/N. The effects of BA-a content on the thermal, mechanical and shape memory properties of epoxy-based shape memory polymers (SMPs) were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), flexural test and shape recovery test. The results revealed that the obtained SMPs exhibited a higher flexural strength and flexural modulus than those of the unmodified epoxy-based SMP at room temperature and at 20 ° C above glass transition temperature (T g ). The presence of 1 mol BA-a as a curing agent provided the specimen with the highest T g , i.e. about 72 ° C higher than that of epoxy-based SMP cured by Jeffamine D230. All SMP samples needed only a few minutes to fully recover to their original shape. The samples exhibited high shape fixity (98–99%) and shape recovery ratio (90–100%). In addition, the recovery stress values increased with increasing BA-a mole ratio from 20 to 38 kPa, when BA-a up to 1 mol ratio was added. All of the SMP samples exhibited only minimum change in their flexural strength at the end of a 100 recovery cycles test. (paper)

Thermodynamic and Mechanical Properties of Epon 862 With Curing Agent Detda by Molecular Simulation

National Research Council Canada - National Science Library

Tack, Jeremy L

2006-01-01

Fully atomistic molecular dynamics (MD) simulations were used to predict the properties of EPON 862 cross-linked with curing agent DETDA, a potentially useful epoxy resin for future applications of nanocomposites...

Method for curing alkyd resin compositions by applying ionizing radiation

International Nuclear Information System (INIS)

Watanabe, T.; Murata, K.; Maruyama, T.

1975-01-01

An alkyd resin composition is prepared by dissolving a polymerizable alkyd resin having from 10 to 50 percent of oil length into a vinyl monomer. The polymerizable alkyd resin is obtained by a half-esterification reaction of an acid anhydride having a polymerizable unsaturated group and an alkyd resin modified with conjugated unsaturated oil having at least one reactive hydroxyl group per one molecule. The alkyd resin composition thus obtained is coated on an article, and ionizing radiation is applied on the article to cure the coated film thereon. (U.S.)

Thermoset nanocomposites from waterborne bio-based epoxy resin and cellulose nanowhiskers.

Science.gov (United States)

Wu, Guo-min; Liu, Di; Liu, Gui-feng; Chen, Jian; Huo, Shu-ping; Kong, Zhen-wu

2015-01-01

Thermoset nanocomposites were prepared from a waterborne terpene-maleic ester type epoxy resin (WTME) and cellulose nanowhiskers (CNWs). The curing behaviors of WTME/CNWs nanocomposites were measured with rotational rheometer. The results show that the storage modulus (G') of WTME/CNWs nanocomposites increased with the increase of CNWs content. Observations by scanning electron microscopy (SEM) demonstrate that the incorporation of CNWs in WTME matrix caused microphase separation and destroyed the compactness of the matrix. This effect leads to the glass transition temperatures (Tg) of WTME/CNWs nanocomposites slightly decrease with the increase of CNWs content, which were confirmed by both DSC and DMA tests. The mechanical properties of WTME/CNWs nanocomposites were investigated by tensile testing. The Yong's modulus (E) and tensile strength (σb) of the nanocomposites were significantly reinforced by the addition of CNWs. These results indicate that CNWs exhibit excellent reinforcement effect on WTME matrix, due to the formation and increase of interfacial interaction by hydrogen bonds between CNWs nano-filler and the WTME matrix. Copyright © 2015 Elsevier Ltd. All rights reserved.

Thermoplastic impact property improvement in hybrid natural fibre epoxy composite bumper beam

International Nuclear Information System (INIS)

Davoodi, M M; Sapuan, S M; Ali, Aidy; Ahmad, D; Khalina, A

2010-01-01

Utilization of thermoset resin as a bumper beam composite matrix is currently more dominated in car manufacturer suppliers, because of availability, easy processing, low material cost and production equipment investment. Moreover, low viscosity, shrinkage and excellent flow facilitate better fibre impregnation and proper surface resin wetting. Three-dimensional cross linking curing increase impact, creep and environmental stress cracking resistance properties. Low impact properties of natural fibre epoxy composite, are main issues in its employment for automotive structural components. Impact properties in epoxy composite bumper beam could be increased by modifying the resin, reinforcement and manufacturing process as well as geometry parameters such as cross section, thickness, added ribs and fixing method optimizations could strengthen impact resistance. There are two main methods, flexibilisation and toughening, as modifying the resin in order to improve the impact properties of epoxy composite, which form single phase or two-phase morphology to make modifier as epoxy or from separate phase to keep the thermo-mechanical properties. Liquid rubber, thermoplastic, core shell particle and rigid particle are different methods of toughening improvements. In this research, thermoplastic toughening has used to improve impact properties in hybrid natural fibre epoxy composite for automotive bumper beam and has achieved reasonable impact improvements.

Structure, thermal and fracture mechanical properties of benzoxazine-modified amine-cured DGEBA epoxy resins

Directory of Open Access Journals (Sweden)

2011-03-01

Full Text Available First, traditional diamine hardeners of epoxy resins (EP were checked as potential accelerators for the benzoxazine (BOX homopolymerization. It was established that the acceleration effect depends on both the type and amount of the diamine compounds. In the follow-up work amine-curable diglycidyl ether bisphenol A (DGEBA type EP was modified with BOX keeping the EP/BOX ratio constant (75/25 wt.%. The amine hardeners, added in the EP in stoichiometric amounts, were of aliphatic and aromatic nature, viz. diethylenetriamine (DETA, 4,4'-diaminodiphenyl methane (DDM, and their 1/1 mixture. The thermal, viscoelastic, flexural and fracture mechanical properties of the EP/BOX hybrids were determined and compared to those of the reference EPs. Based on dynamic-mechanical thermal analysis and atomic force microscopy the formation of co-network between EP and BOX was concluded. Homopolymerized BOX was built in the network in nanoscaled inclusions and it was associated with internal antiplasticization. Incorporation of BOX improved the charring, enhanced the flexural modulus and strength, and reduced the glass transition of the parent EP. The fracture toughness and energy were not improved by hybridization with BOX.

Effect of light dispersion of LED curing lights on resin composite polymerization.

Science.gov (United States)

Vandewalle, Kraig S; Roberts, Howard W; Andrus, Jeffrey L; Dunn, William J

2005-01-01

This study evaluated the effect of light dispersion of halogen and LED curing lights on resin composite polymerization. One halogen (Optilux 501, SDS/Kerr, Orange, CA, USA) and five light-emitting diode (LED) curing lights (SmartLite iQ, Dentsply Caulk, Milford, DE, USA; LEDemetron 1, SDS/Kerr; FLASHlite 1001, Discus Dental, Culver City, CA, USA; UltraLume LED 5, Ultradent Products, South Jordan, UT, USA; Allegro, Den-Mat, Santa Maria, CA, USA) were used in this study. Specimens (8 mm diameter by 2 mm thick) were made in polytetrafluoroethylene molds using hybrid (Z100, 3M ESPE, St. Paul, MN, USA) and microfill (A110, 3M ESPE) composite resins. The top surface was polymerized for 5 seconds with the curing light guide tip positioned at a distance of 1 and 5 mm. Degree of conversion (DC) of the composite specimens was analyzed on the bottom surface using micro-Fourier Transform Infrared (FTIR) spectroscopy (Perkin-Elmer FTIR Spectrometer, Wellesley, PA, USA) 10 minutes after light activation. DC at the bottom of the 2 mm specimen was expressed as a percentage of the mean maximum DC. Five specimens were created per curing light and composite type (n=5). Percent mean DC ratios and SDs were calculated for each light under each testing condition. Data were analyzed by analysis of variance (ANOVA)/Tukey's test (alpha = .05). A beam analyzer (LBA-700, Spiricon, Logan, UT, USA) was used to record the emitted light from the curing lights at 0 and 5 mm distances (n=5). A Top Hat factor was used to compare the quality of the emitted beam profile (LBA/PC, Spiricon). The divergence angle from vertical was also determined in the x- and y-axes (LBA/PC). Mean values and SDs were calculated for each light under each testing condition (0 and 5 mm, x- and y-axes) and analyzed by a two-way ANOVA/Tukey's test (alpha = .05). For DC ratios, significant differences were found based on curing light and curing distance (p < .05). At 1 mm, Optilux 501 and FLASHlite 1001 produced significantly

Influence of the molecular structure on hydrolyzability of epoxy resins

International Nuclear Information System (INIS)

Pays, M.F.

1996-01-01

EDF has decided to use glass reinforced composites for certain pipework in Pressurized Water Reactors (service water, emergency-supplied service water, fine pipe works, etc...) as a replacement for traditional materials. In practice, steel is prone to rapid corrosion in these circuits; introducing composites could prove economically viable if their long term behaviour can be demonstrated. However, composite materials can undergo deterioration in service through hydrolysis of the resin or the fibre-matrix interface. Different resins can be chosen depending on the programmed use. A first study has covered the hydrolyzability of polyester and vinyl ester resins. The present document undertakes the resistance to hydrolysis of epoxy resins, concentrating on those reputed to withstand high temperatures. This research uses model monomer, linking the molecular structure of the materials to their resistance to hydrolysis. (author)

Development of sealed radioactive sources immobilized in epoxy resin for verification of detectors used in nuclear medicine

Energy Technology Data Exchange (ETDEWEB)

Tiezzi, Rodrigo; Rostelato, Maria Elisa C.M.; Nagatomi, Helio R.; Zeituni, Calos A.; Benega, Marcos A.G.; Souza, Daiane B. de; Costa, Osvaldo L. da; Souza, Carla D.; Rodrigues, Bruna T.; Souza, Anderson S. de; Peleias Junior, Fernando S.; Santos, Rafael Melo dos; Melo, Emerson Ronaldo de, E-mail: rktiezzi@gmail.com [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Karan Junior, Dib [Universidade de Sao Paulo (USP), Sao Paulo, SP (Brazil)

2015-07-01

The radioactive sealed sources are used in verification ionization chamber detectors, which measure the activity of radioisotopes used in several areas, such as in nuclear medicine. The measurement of the activity of radioisotopes must be made with accuracy, because it is administered to a patient. To ensure the proper functioning of the ionization chamber detectors, standardized tests are set by the International Atomic Energy Agency (IAEA) and the National Nuclear Energy Commission using sealed radioactive sources of Barium-133, Cesium-137 and Cobalt-57. The tests assess the accuracy, precision, reproducibility and linearity of response of the equipment. The focus of this work was the study and the development of these radioactive sources with standard Barium-133, Cesium-137 and Cobalt-57,using a polymer, in case commercial epoxy resin of diglycidyl ether of bisphenol A (DGEBA) and a curing agent based on modified polyamine diethylenetriamine (DETA), to immobilize the radioactive material. The polymeric matrix has the main function of fix and immobilize the radioactive contents not allowing them to leak within the technical limits required by the standards of radiological protection in the category of characteristics of a sealed source and additionally have the ability to retain the emanation of any gases that may be formed during the manufacture process and the useful life of this artifact. The manufacturing process of a sealed source standard consists of the potting ,into bottle standardized geometry, in fixed volume of a quantity of a polymeric matrix within which is added and dispersed homogeneously to need and exact amount in activity of the radioactive materials standards. Accordingly, a study was conducted for the choice of epoxy resin, analyzing its characteristics and properties. Studies and tests were performed, examining the maximum solubility of the resin in water (acidic solution, simulating the conditions of radioactive solution), loss of mechanical

Space charge distributions in glass fibre/epoxy resin composites under dc 10 kV mm-1 electric field

International Nuclear Information System (INIS)

Tanaka, Hidesato; Ohki, Yoshimichi; Fukunaga, Kaori; Maeno, Takashi; Okamoto, Kenji

2007-01-01

In this paper, the authors discuss one- and three-dimensional space charge distributions in glass fibre/epoxy resin composites. By the conventional pulsed electroacoustic (PEA) method, only a one-dimensional distribution of the average charge over a whole area parallel to the two electrodes can be observed. Therefore, the authors have developed a new PEA system capable of measuring a three-dimensional space charge distribution. Using this system, they measured the charge distribution in glass fibre/epoxy resin composites made of lattice-woven glass fibre and epoxy resin. It has become clear that spatial variation in signal intensity observed depends on the internal structure of the composite. There appear repetitious positions where a high charge density is observed on the same lateral cross section along the vertical direction in the composite. Such positions are consistent with the intersections of the glass fibres. Accumulation of mobile charge carriers or appearance of polarization charge due to mismatch of the ratio of the conductivity and permittivity between the glass fibre and the epoxy resin is thought to be responsible for the PEA signals

Epoxy resins used to seal brachytherapy seed

International Nuclear Information System (INIS)

Ferreira, Natalia Carolina Camargos; Ferraz, Wilmar Barbosa; Reis, Sergio Carneiro dos; Santos, Ana Maria Matildes dos

2013-01-01

Prostate cancer treatment with brachytherapy is recommended for patients with cancer at an early stage. In this treatment, small radioactive seeds are implanted directly in the prostate gland. These seeds are composed at least of one radionuclide carrier and an X-ray marker enclosed within a metallic tube usually sealed by laser process. This process is expensive and, furthermore, it can provoke a partial volatilization of the radionuclide and change the isotropy in dose distribution around the seed. In this paper, we present a new sealing process using epoxy resin. Three kinds of resins were utilized and characterized by scanning electron microscopy (SEM), energy dispersive X ray (EDS) and by differential scanning calorimetry (DSC) after immersion in simulated body fluid (SBF) and in sodium iodine solution (NaI). The sealing process showed excellent potential to replace the sealing laser usually employed. (author)

Influence of nano-AlN particles on thermal conductivity, thermal stability and cure behavior of cycloaliphatic epoxy/trimethacrylate system

Directory of Open Access Journals (Sweden)

2011-02-01

Full Text Available We have prepared a series of nano-sized aluminium nitride (nano-AlN/cycloaliphatic epoxy/trimethacrylate (TMPTMA systems and investigated their morphology, thermal conductivity, thermal stability and curing behavior. Experimental results show that the thermal conductivity of composites increases with the nano-AlN filler content, the maximum value is up to 0.47 W/(m.K. Incorporation of a small amount of the nano-AlN filler into the epoxy/TMPTMA system improves the thermal stability. For instance, the thermal degradation temperature at 5% weight loss of nano-AlN/epoxy/TMPTMA system with only 1 wt% nano-AlN was improved by ~8ºC over the neat epoxy/TMPTMA system. The effect of nano-AlN particles on the cure behavior of epoxy/TMPTMA systems was studied by dynamic differential scanning calorimetry. The results showed that the addition of silane treated nano-AlN particles does not change the curing reaction mechanism and silane treated nano-AlN particles could bring positive effect on the processing of composite since it needs shorter pre-cure time and lower pre-temperature, meanwhile the increase of glass transition temperature of the nanocomposite improves the heat resistance.

Effect of light-curing units, post-cured time and shade of resin cement on knoop hardness.

Science.gov (United States)

Reges, Rogério Vieira; Costa, Ana Rosa; Correr, Américo Bortolazzo; Piva, Evandro; Puppin-Rontani, Regina Maria; Sinhoreti, Mário Alexandre Coelho; Correr-Sobrinho, Lourenço

2009-01-01

The aim of this study was to evaluate the Knoop hardness after 15 min and 24 h of different shades of a dual-cured resin-based cement after indirect photoactivation (ceramic restoration) with 2 light-curing units (LCUs). The resin cement Variolink II (Ivoclar Vivadent) shade XL, A2, A3 and opaque were mixed with the catalyst paste and inserted into a black Teflon mold (5 mm diameter x 1 mm high). A transparent strip was placed over the mold and a ceramic disc (Duceram Plus, shade A3) was positioned over the resin cement. Light-activation was performed through the ceramic for 40 s using quartz-tungsten-halogen (QTH) (XL 2500; 3M ESPE) or light-emitting diode (LED) (Ultrablue Is, DMC) LCUs with power density of 615 and 610 mW/cm(2), respectively. The Koop hardness was measured using a microhardness tester HMV 2 (Shimadzu) after 15 min or 24 h. Four indentations were made in each specimen. Data were subjected to ANOVA and Tukey's test (alpha=0.05). The QTH LCU provided significantly higher (pcement showed lower Knoop hardness than the other shades for both LCUs and post-cure times.

Surface engineering of nanoparticles with macromolecules for epoxy curing: Development of super-reactive nitrogen-rich nanosilica through surface chemistry manipulation

Science.gov (United States)

Jouyandeh, Maryam; Jazani, Omid Moini; Navarchian, Amir H.; Shabanian, Meisam; Vahabi, Henri; Saeb, Mohammad Reza

2018-07-01

Curing behavior of epoxy-based nanocomposites depends on dispersion state of nanofillers and their physical and chemical interactions with the curing moieties. In this work, a systematic approach was introduced for chemical functionalization of nanoparticles with macromolecules in order to enrich crosslinking potential of epoxy/amine systems, particularly at late stages of cure where the curing is diffusion-controlled. Super-reactive hyperbranched polyethylenimine (PEI)-attached nanosilica was materialized in this work to facilitate epoxy-amine curing. Starting from coupling [3-(2,3-epoxypropoxy) propyl] trimethoxysilane (EPPTMS) with hyperbranched PEI, a super-reactive macromolecule was obtained and subsequently grafted onto the nanosilica surface. Eventually, a thermally-stable highly-curable nanocomposite was attained by replacement of amine and imine groups of the PEI with imide and amide groups through the reaction with pyromellitic acid dianhydride. Fourier-transform infrared spectrophotometry, X-ray diffractometry, X-ray photoelectron spectroscopy and transmission electron microscopy approved successful grafting of polymer chains onto the nanosilica surface. Thermogravimetric analyses approved a relatively high grafting ratio of ca. 21%. Curing potential of the developed super-reactive nanoparticle was uncovered through nonisothermal differential scanning calorimetry signifying an enthalpy rise of ca. 120 J/g by addition of 2 wt.% to epoxy at 5 °C/min heating rate. Even at low concentration of 0.5 wt.%, the glass transition temperature of epoxy increased from 128 to 156 °C, demonstrating prolonged crosslinking.

Bending characteristics of resin concretes

Directory of Open Access Journals (Sweden)

Ribeiro Maria Cristina Santos

2003-01-01

Full Text Available In this research work the influence of composition and curing conditions in bending strength of polyester and epoxy concrete is analyzed. Various mixtures of resin and aggregates were considered in view of an optimal combination. The Taguchi methodology was applied in order to reduce the number of tests, and in order to evaluate the influence of various parameters in concrete properties. This methodology is very useful for the planning of experiments. Test results, analyzed by this methodology, shown that the most significant factors affecting bending strength properties of resin concretes are the type of resin, resin content and charge content. An optimal formulation leading to a maximum bending strength was achieved in terms of material parameters.

[Physical and mechanical properties of the thermosetting resin for crown and bridge cured by micro-wave heating].

Science.gov (United States)

Kaneko, K

1989-09-01

A heating method using micro-waves was utilized to obtain strong thermosetting resin for crown and bridge. The physical and mechanical properties of the thermosetting resin were examined. The resin was cured in a shorter time by the micro-waves heating method than by the conventional heat curing method and the working time was reduced markedly. The base resins of the thermosetting resin for crown and bridge for the micro-waves heating method were 2 PA and diluent 3 G. A compounding volume of 30 wt% for diluent 3 G was considered good the results of compressive strength, bending strength and diametral tensile strength. Grams of 200-230 of the filler compounded to the base resins of 2 PA-3 G system provided optimal compressive strength, bending strength and diametral tensile strength. A filler gram of 230 provided optimal hardness and curing shrinkage rate, the coefficient of thermal expansion became smaller with the increase of the compounding volume of the filler. The trial thermosetting resin for crown and bridge formed by the micro-waves heating method was not inferior to the conventional resin by the heat curing method or the light curing method.

Bond strength of orthodontic light-cured resin-modified glass ionomer cement.

Science.gov (United States)

Cheng, Hsiang Yu; Chen, Chien Hsiu; Li, Chuan Li; Tsai, Hung Huey; Chou, Ta Hsiung; Wang, Wei Nan

2011-04-01

The purpose of this study was to compare the bond strengths and debonded interfaces achieved with light-cured resin-modified glass ionomer cement (RMGIC) and conventional light-cured composite resin. In addition, the effects of acid etching and water contamination were examined. One hundred human premolars were randomly divided into five equal groups. The mini Dyna-lock upper premolar bracket was selected for testing. The first four groups were treated with light-cured RMGIC with or without 15 per cent phosphoric acid-etching treatment and with or without water contamination preceding bracket bonding. The control samples were treated with the conventional light-cured Transbond composite resin under acid etching and without water contamination. Subsequently, the brackets were debonded by tensile force using an Instron machine. The modified adhesive remnant index (ARI) scores were assigned to the bracket base of the debonded interfaces using a scanning electron microscope. The bond strength and modified ARI scores were determined and analysed statistically by one-way analysis of variance and chi-square test. Under all four conditions, the bond strength of the light-cure RMGIC was equal to or higher than that of the conventional composite resin. The highest bond strength was achieved when using RMGIC with acid etching but without water contamination. The modified ARI scores were 2 for Fuji Ortho LC and 3 for Transbond. No enamel detachment was found in any group. Fifteen per cent phosphoric acid etching without moistening the enamel of Fuji Ortho LC provided the more favourable bond strength. Enamel surfaces, with or without water contamination and with or without acid etching, had the same or a greater bond strength than Transbond.

Study on an amine-containing benzoxazine: Homo- and copolymerization with epoxy resin

Directory of Open Access Journals (Sweden)

L. Zhang

2016-07-01

Full Text Available An amine-containing benzoxazine (P-deta based homopolymer and its epoxy (Ep copolymers are investigated in this study. The structure of benzoxazine, prepared from phenol, diethylenetriamine and formalin, is confirmed by Fourier transform infrared spectroscopy (FT-IR and nuclear magnetic resonance spectroscopy (NMR. The viscosity of P-deta is much lower than that of commercialized benzoxazine monomers. The curing profiles of P-deta with various Ep ratios are studied by deconvolution and the related mechanism is clarified. Epoxy will not increase the curing temperature of P-deta, instead, it helps P-deta overcome the conversion limitation and promotes the curing rate. The thermal and viscoelastic properties were determined and compared. The copolymer of P-deta/Ep = 50/50 (wt/wt shows the highest glass transition temperature, higher than both individual homopolymers and other copolymers. Increasing benzoxazine fraction enhances modulus at room temperature but deteriorates the crosslink density. It can also enhances the char yield, but deteriorates the thermal stability of the copolymers.

Investigation of the cure behaviour of an epoxy polyester powder coating

International Nuclear Information System (INIS)

Ishrat, S.; Nadeem, M.

1993-01-01

The epoxy polyester based thermo sets make attractive matrix materials for many industrial and commercial applications because of their excellent performance properties. These properties for example, dimensional stability, adhesion, chemical resistance, and thermal stability arise primarily from the formation of crosslinks during cure. While many factors, such as the reactivity and stoichiometry of the reactants can influence the course of the crosslinking reaction, the cure temperature and cure time ultimately govern the end use performance of the thermosetting systems of powder coatings. The interrelationship between the network formation process and performance properties makes cure process studies critically important in product development. A products end use performance properties can be correlated with the processing conditions by monitoring specific polymeric properties such as gel points, glass transition temperature (TgS,) and the kinetics of the crosslinking reaction. By plotting the change in these properties against cure time and or cure temperature, a 'profile' or degree of cure (DOC) curve can be formed. These profiles illustrate the progress of the crosslinking reaction and can be used to optimize thermo set handling, processing and cure process. (author)

Static and Dynamic Mechanical Properties of Graphene Oxide-Incorporated Woven Carbon Fiber/Epoxy Composite

Science.gov (United States)

Adak, Nitai Chandra; Chhetri, Suman; Kim, Nam Hoon; Murmu, Naresh Chandra; Samanta, Pranab; Kuila, Tapas

2018-03-01

This study investigates the synergistic effects of graphene oxide (GO) on the woven carbon fiber (CF)-reinforced epoxy composites. The GO nanofiller was incorporated into the epoxy resin with variations in the content, and the CF/epoxy composites were manufactured using a vacuum-assisted resin transfer molding process and then cured at 70 and 120 °C. An analysis of the mechanical properties of the GO (0.2 wt.%)/CF/epoxy composites showed an improvement in the tensile strength, Young's modulus, toughness, flexural strength and flexural modulus by 34, 20, 83, 55 and 31%, respectively, when compared to the CF/epoxy composite. The dynamic mechanical analysis of the composites exhibited an enhancement of 56, 114 and 22% in the storage modulus, loss modulus and damping capacity (tan δ), respectively, at its glass transition temperature. The fiber-matrix interaction was studied using a Cole-Cole plot analysis.

Experimental Investigation and Taguchi Optimisation of Drilling Properties on Teak Wood Reinforced Epoxy Resin

Science.gov (United States)

Lilly Mercy, J.; Shaqir Tanvir, Mohamed; Swaroopkanth, K.

2017-05-01

The drilling properties of teak reinforced epoxy resin composite are explored in this work. The thrust force and temperature during the drilling process was found and optimised. Nine holes were drilled in accordance with L9 orthogonal array on Medium Density Fibre board and Teak wood reinforced epoxy composite board and the thrust force and temperature induced during drilling is measured. Drilling experiments were conducted using CNC Vertical drilling machine and the thrust force was measured using dynamometer and temperature using infra-red thermometer. The experiments were conducted with varying levels of spindle speed and feed rate and optimised using Taguchi optimisation. It was observed that higher thrust and temperature were observed while drilling teak wood composite due to the high mechanical strength of teak wood. The hard and brittle properties of the resin seemed to be more pronounced in the composite. The experimental results were optimised to find the best combination of input parameters for reduced thrust and temperature. When speed increases, thrust force decreases and temperature increases. When feed increases, thrust force increases and temperature decreases. Experimental findings encouragesto use teak wood reinforced epoxy resin as a substitute for the traditionally used Medium Density Fibre Board. The percentage of mixing of teak dust can be increased with various resin combinations to arrive at the best suitable combination for obtaining optimal mechanical properties.

Influence of curing rate of resin composite on the bond strength to dentin

DEFF Research Database (Denmark)

Benetti, Ana Raquel; Asmussen, E; Peutzfeldt, A

2007-01-01

@ 1000 mW/cm2) for all groups. A split Teflon mold was clamped to the treated dentin surface and filled with resin composite. The rate of cure was varied, using one of four LED-curing units of different power densities. The rate of cure was also varied using the continuous or pulse-delay mode....... In continuous curing mode, in order to give an energy density totaling 16 J/cm2, the power densities (1000, 720, 550, 200 mW/cm2) emitted by the various curing units were compensated for by the light curing period (16, 22, 29 or 80 seconds). In the pulse-delay curing mode, two seconds of light curing at one...... of the four power densities was followed by a one-minute interval, after which light cure was completed (14, 29, 27 or 78 seconds), likewise, giving a total energy density of 16 J/cm2. The specimens produced for each of the eight curing protocols and two resin composites (Tetric EvoCeram, Ivoclar Vivadent...

Characteristics of epoxy resin/SiO2 nanocomposite insulation: effects of plasma surface treatment on the nanoparticles.

Science.gov (United States)

Yan, Wei; Phung, B T; Han, Zhao Jun; Ostrikov, Kostya

2013-05-01

The present study compares the effects of two different material processing techniques on modifying hydrophilic SiO2 nanoparticles. In one method, the nanoparticles undergo plasma treatment by using a custom-developed atmospheric-pressure non-equilibrium plasma reactor. With the other method, they undergo chemical treatment which grafts silane groups onto their surface and turns them into hydrophobic. The treated nanoparticles are then used to synthesize epoxy resin-based nanocomposites for electrical insulation applications. Their characteristics are investigated and compared with the pure epoxy resin and nanocomposite fabricated with unmodified nanofillers counterparts. The dispersion features of the nanoparticles in the epoxy resin matrix are examined through scanning electron microscopy (SEM) images. All samples show evidence that the agglomerations are smaller than 30 nm in their diameters. This indicates good dispersion uniformity. The Weibull plot of breakdown strength and the recorded partial discharge (PD) events of the epoxy resin/plasma-treated hydrophilic SiO2 nanocomposite (ER/PTI) suggest that the plasma-treated specimen yields higher breakdown strength and lower PD magnitude as compared to the untreated ones. In contrast, surprisingly, lower breakdown strength is found for the nanocomposite made by the chemically treated hydrophobic particles, whereas the PD magnitude and PD numbers remain at a similar level as the plasma-treated ones.

Influence of Coating with Some Natural Based Materials on the Erosion Wear Behavior of Glass Fiber Reinforced Epoxy Resin

OpenAIRE

Aseel Basim Abdul Hussein; Emad Saadi AL-Hassani; Reem Alaa Mohamed

2015-01-01

In the present study, composites were prepared by Hand lay-up molding. The composites constituents were epoxy resin as a matrix, 6% volume fractions of glass fibers (G.F) as reinforcement and 3%, 6% volume fractions of preparation natural material (Rice Husk Ash, Carrot Powder, and Sawdust) as filler. Studied the erosion wear behavior and coating by natural wastes (Rice Husk Ash) with epoxy resin after erosion. The results showed the non – reinforced epoxy have lower resistance erosion than n...

Polymerization of dual cure resin cements applied for luting tooth colored fiber posts

Directory of Open Access Journals (Sweden)

Ghavam M.

2007-05-01

Full Text Available Background and Aim: Insufficient polymerization of resin cements is of considerable clinical importance, because of mechanical deficiencies and biological side effects of uncured resin. Dual cure resin cements are getting popular in luting tooth colored posts and although their curing is claimed to proceed chemically, polymerization efficiency in deep areas of canal is uncertain. The aim of this study was to evaluate degree of polymerization of dual-cure resin cements used for luting translucent and opaque fiber posts in different distances from the light tip. Materials and Methods: In this experimental in vitro study, degree of conversion of two dual cured resin cements, Rely X ARC (3M, ESPE and Nexus 2 (Kerr, USA were measured when used with DT-Light and DT-White posts (RTD, France. The light curing unit used was Optilux 501, with output of 650-700 mw/cm2 with emitting time of 60 seconds. Degree of conversion was measured in three different depths (4, 6, 8 mm by FTIR. The data were analyzed using ANOVA and Post hoc tests. P0.05. Nexus used with DT-Light had lower DC% in 8 mm depth (P<0.05. Nexus used with DT-White showed lower DC% in 8 mm depth compared to 4 mm depth. The control groups of both cements showed significant increased DC% in 4 mm depth compared to 6 and 8 mm depths (P<0.05. DT-White caused decreased DC% in both cements in 4 mm. DT-Light caused increased DC% of Rely X in 6 mm depth compared to DT-White and control. DT-Light increased DC% of Nexus in 6 and 8 mm depths, compared to DT-White and control groups. Conclusion: Based on the results of this study, application of translucent fiber posts has a significant effect on degree of polymerization in dual-cure resin cements, compared to opaque types. Their better light transmission to deep areas due to the effect of optical fibers, can lead to better results.

Electron beam curing of polymer matrix composites

International Nuclear Information System (INIS)

Janke, C.J.; Wheeler, D.; Saunders, C.

1998-01-01

The purpose of the CRADA was to conduct research and development activities to better understand and utilize the electron beam PMC curing technology. This technology will be used to replace or supplement existing PMC thermal curing processes in Department of Energy (DOE) Defense Programs (DP) projects and American aircraft and aerospace industries. This effort involved Lockheed Martin Energy Systems, Inc./Lockheed Martin Energy Research Corp. (Contractor), Sandia National Laboratories, and ten industrial Participants including four major aircraft and aerospace companies, three advanced materials companies, and three electron beam processing organizations. The technical objective of the CRADA was to synthesize and/or modify high performance, electron beam curable materials that meet specific end-use application requirements. There were six tasks in this CRADA including: Electron beam materials development; Electron beam database development; Economic analysis; Low-cost Electron Beam tooling development; Electron beam curing systems integration; and Demonstration articles/prototype structures development. The contractor managed, participated and integrated all the tasks, and optimized the project efforts through the coordination, exchange, and dissemination of information to the project participants. Members of the Contractor team were also the principal inventors on several electron beam related patents and a 1997 R and D 100 Award winner on Electron-Beam-Curable Cationic Epoxy Resins. The CRADA achieved a major breakthrough for the composites industry by having successfully developed high-performance electron beam curable cationic epoxy resins for use in composites, adhesives, tooling compounds, potting compounds, syntactic foams, etc. UCB Chemicals, the world's largest supplier of radiation-curable polymers, has acquired a license to produce and sell these resins worldwide

Adhesion between coating layers based on epoxy and silicone

DEFF Research Database (Denmark)

Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

2007-01-01

The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

Intrinsic Flame-Retardant and Thermally Stable Epoxy Endowed by a Highly Efficient, Multifunctional Curing Agent

Directory of Open Access Journals (Sweden)

Chunlei Dong

2016-12-01

Full Text Available It is difficult to realize flame retardancy of epoxy without suffering much detriment in thermal stability. To solve the problem, a super-efficient phosphorus-nitrogen-containing reactive-type flame retardant, 10-(hydroxy(4-hydroxyphenylmethyl-5,10-dihydrophenophosphazinine-10-oxide (HB-DPPA is synthesized and characterized. When it is used as a co-curing agent of 4,4′-methylenedianiline (DDM for curing diglycidyl ether of bisphenol A (DGEBA, the cured epoxy achieves UL-94 V-0 rating with the limiting oxygen index of 29.3%. In this case, the phosphorus content in the system is exceptionally low (0.18 wt %. To the best of our knowledge, it currently has the highest efficiency among similar epoxy systems. Such excellent flame retardancy originates from the exclusive chemical structure of the phenophosphazine moiety, in which the phosphorus element is stabilized by the two adjacent aromatic rings. The action in the condensed phase is enhanced and followed by pressurization of the pyrolytic gases that induces the blowing-out effect during combustion. The cone calorimeter result reveals the formation of a unique intumescent char structure with five discernible layers. Owing to the super-efficient flame retardancy and the rigid molecular structure of HB-DPPA, the flame-retardant epoxy acquires high thermal stability and its initial decomposition temperature only decreases by 4.6 °C as compared with the unmodified one.

[Application of individual light-curing resin tray as edge plastic material in complete denture modulo].

Science.gov (United States)

Chai, Mei; Tang, Xuyan; Liang, Guangku

2015-12-01

To investigate clinical effect of individual light-curing resin tray as edge plastic material in complete denture modulo.
 A total of 30 patients with poor condition for alveolar ridge of mandible were chosen individual tray with individual light-curing resin tray for material edge shaping or traditional individual impression tray for edge shaping cream to produce complete denture. The operability, questionnaire about denture retention, comfort, mucosal cases and chewing function in the process of shaping the edge were investigated three months later after wearing dentures.
 There was no significant difference in retention, comfort, mucosa and the chewing function between the two mandibular denture impression methods. However, the patients with individual light-curing resin tray as edge shaping material felt better in the process than that in the patients with die-cream as the edge shaping material (P<0.05). Furthermore, the manipulation with individual light-curing resin tray as edge shaping material is easy for doctor.
 Although the clinical effect of Individual light-curing resin tray material as the edge shaping material is equal to that of impression cream, it saves time and human resource. Moreover, it is more acceptable for the patients and thus it can be spread in clinics.

The study of epoxy polyamide and polyvinyl resins as corrosion ...

African Journals Online (AJOL)

The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...

Applications of Fourier transform infrared spectroscopy to quality control of the epoxy matrix

Science.gov (United States)

Antoon, M. K.; Starkey, K. M.; Koenig, J. L.

1979-01-01

The object of the paper is to demonstrate the utility of Fourier transform infrared (FT-IR) difference spectra for investigating the composition of a neat epoxy resin, hardener, and catalysts. The composition and degree of cross-linking of the cured matrix is also considered.

Curing potential of experimental resin composites with systematically varying amount of bioactive glass: Degree of conversion, light transmittance and depth of cure.

Science.gov (United States)

Par, Matej; Spanovic, Nika; Bjelovucic, Ruza; Skenderovic, Hrvoje; Gamulin, Ozren; Tarle, Zrinka

2018-06-17

The aim of this work was to investigate the curing potential of an experimental resin composite series with the systematically varying amount of bioactive glass 45S5 by evaluating the degree of conversion, light transmittance and depth of cure. Resin composites based on a Bis-GMA/TEGDMA resin with a total filler load of 70 wt% and a variable amount of bioactive glass (0-40 wt%) were prepared. The photoinitiator system was camphorquinone and ethyl-4-(dimethylamino) benzoate. The degree of conversion and light transmittance were measured by Raman spectroscopy and UV-vis spectroscopy, respectively. The depth of cure was evaluated according to the classical ISO 4049 test. The initial introduction of bioactive glass into the experimental series diminished the light transmittance while the further increase in the bioactive glass amount up to 40 wt% caused minor variations with no clear trend. The curing potential of the experimental composites was similar to or better than that of commercial resin composites. However, unsilanized bioactive glass fillers demonstrated the tendency to diminish both the maximum attainable conversion and the curing efficiency at depth. Experimental composite materials containing bioactive glass showed a clinically acceptable degree of conversion and depth of cure. The degree of conversion and depth of cure were diminished by bioactive glass fillers in a dose-dependent manner, although light transmittance was similar among all of the experimental composites containing 5-40 wt% of bioactive glass. Reduced curing potential caused by the bioactive glass has possible consequences on mechanical properties and biocompatibility. Copyright © 2018 Elsevier Ltd. All rights reserved.

Simulation of Air Entrapment and Resin Curing During Manufacturing of Composite Cab Front by Resin Transfer Moulding Process

Directory of Open Access Journals (Sweden)

Kuppusamy Raghu Raja Pandiyan

2017-09-01

Full Text Available Mould filling and subsequent curing are the significant processing stages involved in the production of a composite component through Resin Transfer Moulding (RTM fabrication technique. Dry spot formation and air entrapment during filling stage caused by improper design of filling conditions and locations that lead to undesired filling patterns resulting in defective RTM parts. Proper placement of inlet ports and exit vents as well as by adjustment of filling conditions can alleviate the problems during the mould filling stage. The temperature profile used to polymerize the resin must be carefully chosen to reduce the cure time. Instead of trial and error methods that are expensive, time consuming, and non-optimal, we propose a simulation-based optimization strategy for a composite cab front component to reduce the air entrapment and cure stage optimization. In order to be effective, the optimization strategy requires an accurate simulation of the process utilizing submodels to describe the raw material characteristics. Cure reaction kinetics and chemo-rheology were the submodels developed empirically for an unsaturated polyester resin using experimental data. The simulations were performed using commercial software PAM RTM 2008, developed by ESI Technologies. Simulation results show that the use of increase in injection pressure at the inlet filling conditions greatly reduce the air entrapped. For the cab front, the alteration of injection pressure with proper timing of vent opening reduced the air entrapped during mould filling stage. Similarly, the curing simulation results show that the use of higher mould temperatures effectively decreases the cure time as expected.

Leaching of iodine from composites based on epoxy resin and lead iodide

International Nuclear Information System (INIS)

Kalinin, N.N.; Elizarova, A.N.

1988-01-01

The scope for using solid composites obtained by incorporating dry powdery lead iodide and its aqueous suspension into epoxy resin for prolonged immobilization of iodine-129 under monitorable storage conditions has been assessed by a study of leaching of iodine

Lap shear strength of selected adhesives (epoxy, varnish, B-stage glass cloth) in liquid nitrogen and at room temperature

International Nuclear Information System (INIS)

Froelich, K.J.; Fitzpatrick, C.M.

1976-12-01

The adhesives included several epoxy resins, a varnish, and a B-stage glass cloth (a partially cured resin in a fiberglass cloth matrix). Several parameters critical to bond strength were varied: adhesive and adherend differences, surface preparation, coupling agents, glass cloth, epoxy thickness, fillers, and bonding pressure and temperature. The highest lap shear strengths were obtained with the B-shear glass cloth at both liquid nitrogen and room temperatures with values of approximately 20 MPa (3000 psi) and approximately 25.5 MPa (3700 psi) respectively

Enhanced microwave shielding and mechanical properties of high loading MWCNT–epoxy composites

International Nuclear Information System (INIS)

Singh, B. P.; Prasanta; Choudhary, Veena; Saini, Parveen; Pande, Shailaja; Singh, V. N.; Mathur, R. B.

2013-01-01

Dispersion of high loading of carbon nanotubes (CNTs) in epoxy resin is a challenging task for the development of efficient and thin electromagnetic interference (EMI) shielding materials. Up to 20 wt% of multiwalled carbon nanotubes (MWCNTs) loading in the composite was achieved by forming CNT prepreg in the epoxy resin as a first step. These prepreg laminates were then compression molded to form composites which resulted in EMI shielding effectiveness of −19 dB for 0.35 mm thick film and −60 dB at for 1.75 mm thick composites in the X-band (8.2–12.4 GHz). One of the reasons for such high shielding is attributed to the high electrical conductivity of the order of 9 S cm −1 achieved in these composites which is at least an order of magnitude higher than previously reported results at this loading. In addition, an improvement of 40 % in the tensile strength over the neat resin value is observed. Thermal conductivity of the MWCNTs–epoxy composite reached 2.18 W/mK as compared to only 0.14 W/mK for cured epoxy.

Enhanced microwave shielding and mechanical properties of high loading MWCNT-epoxy composites

Science.gov (United States)

Singh, B. P.; Prasanta; Choudhary, Veena; Saini, Parveen; Pande, Shailaja; Singh, V. N.; Mathur, R. B.

2013-04-01

Dispersion of high loading of carbon nanotubes (CNTs) in epoxy resin is a challenging task for the development of efficient and thin electromagnetic interference (EMI) shielding materials. Up to 20 wt% of multiwalled carbon nanotubes (MWCNTs) loading in the composite was achieved by forming CNT prepreg in the epoxy resin as a first step. These prepreg laminates were then compression molded to form composites which resulted in EMI shielding effectiveness of -19 dB for 0.35 mm thick film and -60 dB at for 1.75 mm thick composites in the X-band (8.2-12.4 GHz). One of the reasons for such high shielding is attributed to the high electrical conductivity of the order of 9 S cm-1 achieved in these composites which is at least an order of magnitude higher than previously reported results at this loading. In addition, an improvement of 40 % in the tensile strength over the neat resin value is observed. Thermal conductivity of the MWCNTs-epoxy composite reached 2.18 W/mK as compared to only 0.14 W/mK for cured epoxy.

Degree of conversion and bond strength of resin-cements to feldspathic ceramic using different curing modes

Directory of Open Access Journals (Sweden)

Veridiana Resende NOVAIS

Full Text Available Abstract Resin cements have led to great advances in dental ceramic restoration techniques because of their ability to bond to both dental structures and restorative materials. Objective The aim of this study was to assess the performance of resin cements when different curing modes are used, by evaluating the degree of conversion and bond strength to a ceramic substrate. Material and Methods Three resin cements were evaluated, two dual-cured (Variolink II and RelyX ARC and one light-cured (Variolink Veneer. The dual-cured resin cements were tested by using the dual activation mode (base and catalyst and light-activation mode (base paste only. For degree of conversion (DC (n=5, a 1.0 mm thick feldspathic ceramic disc was placed over the resin cement specimens and the set was light activated with a QTH unit. After 24 h storage, the DC was measured with Fourier transform infrared spectroscopy (FTIR. For microshear bond strength testing, five feldspathic ceramic discs were submitted to surface treatment, and three cylindrical resin cement specimens were bonded to each ceramic surface according to the experimental groups. After 24 h, microshear bond testing was performed at 0.5 mm/min crosshead speed until the failure. Data were submitted to one-way ANOVA followed by Tukey test (p<0.05. Scanning electron microscopy (SEM was used for classifying the failure modes. Results Higher DC and bond strength values were shown by the resin cements cured by using the dual activation mode. The Variolink II group presented higher DC and bond strength values when using light-activation only when compared with the Variolink Veneer group. Conclusion The base paste of dual-cured resin cements in light-activation mode can be used for bonding translucent ceramic restorations of up to or less than 1.0 mm thick.

Influence of the reaction stoichiometry on the mechanical and thermal properties of SWCNT-modified epoxy composites

International Nuclear Information System (INIS)

Ashrafi, Behnam; Johnston, Andrew; Martinez-Rubi, Yadienka; Kingston, Christopher T; Simard, Benoit; Khoun, Lolei; Yourdkhani, Mostafa; Hubert, Pascal

2013-01-01

Previous studies suggest that carbon nanotubes (CNTs) have a considerable influence on the curing behavior and crosslink density of epoxy resins. This invariably has an important effect on different thermal and mechanical properties of the epoxy network. This work focuses on the important role of the epoxy/hardener mixing ratio on the mechanical and thermal properties of a high temperature aerospace-grade epoxy (MY0510 Araldite as an epoxy and 4,4′-diaminodiphenylsulfone as an aromatic hardener) modified with single-walled carbon nanotubes (SWCNTs). The effects of three different stoichiometries (stoichiometric and off-stoichiometric) on various mechanical and thermal properties (fracture toughness, tensile properties, glass transition temperature) of the epoxy resin and its SWCNT-modified composites were obtained. The results were also supported by Raman spectroscopy and scanning electron microscopy (SEM). For the neat resin, it was found that an epoxy/hardener molar ratio of 1:0.8 provides the best overall properties. In contrast, the pattern in property changes with the reaction stoichiometry was considerably different for composites reinforced with unfunctionalized SWCNTs and reduced SWCNTs. A comparison among composites suggests that a 1:1 molar ratio considerably outperforms the other two ratios examined in this work (1:0.8 and 1:1.1). This composition at 0.2 wt% SWCNT loading provides the highest overall mechanical properties by improving fracture toughness, ultimate tensile strength and ultimate tensile strain of the epoxy resin by 40%, 34%, 54%, respectively. (paper)

Development of highly effective neutron shielding material made of phenol-novolac type epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Cho, Soo Haeng; Jeong, Myeong Soo; Hong, Sun Seok; Lee, Won Kyoung; Kim, Ik Soo; Shin, Young Joon; Do, Jae Bum; Ro, Seung Gy; Oh, Seok Jin

1998-06-01

Because the exposure to radiation in the nuclear facilities can be fatal to human, it is important to reduce the radiation dose level to a tolerable level. The purpose of this study is to develop highly effective neutron shielding materials for the shipping and storage cask of radioactive materials or in the nuclear/radiation facilities. On this study, we developed epoxy resin based neutron shielding materials and their various material properties, including neutron shielding ability, fire resistance, combustion characteristics, radiation resistance, thermal and mechanical properties were evaluated experimentally. Especially we developed phenol-novolac type epoxy resin based neutron shielding materials and their characteristics were also evaluated. (author). 22 refs., 11 tabs., 21 figs

Silane coupling agent for attaching fusion-bonded epoxy to steel.

Science.gov (United States)

Tchoquessi Diodjo, Madeleine R; Belec, Lénaïk; Aragon, Emmanuel; Joliff, Yoann; Lanarde, Lise; Perrin, François-Xavier

2013-07-24

We describe the possibility of using γ-aminopropyltriethoxysilane (γ-APS) to increase the durability of epoxy powder coating/steel joints. The curing temperature of epoxy powder coatings is frequently above 200 °C, which is seen so far as a major limitation for the use of the heat-sensitive aminosilane coupling agent. Despite this limitation, we demonstrate that aminosilane is a competitive alternative to traditional chromate conversion to enhance the durability of epoxy powder coatings/steel joints. Fourier-transform reflection-absorption infrared spectroscopy (FT-RAIRS), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) were used to identify the silane deposition conditions that influence the adhesion of epoxy powder coatings on steel. We show that AFM analysis provides highly sensitive measurements of mechanical property development and, as such, the degree of condensation of the silane. The joint durability in water at 60 °C was lower when the pH of the γ-APS solution was controlled at 4.6 using formic acid, rather than that at natural pH (10.6). At the curing temperature of 220 °C, oxidation of the carbon adjacent to the amine headgroup of γ-APS gives amide species by a pseudofirst-order kinetics. However, a few amino functionalities remain to react with oxirane groups of epoxy resin and, thus, strengthen the epoxy/silane interphase. The formation of ammonium formate in the acidic silane inhibits the reaction between silane and epoxy, which consequently decreases the epoxy/silane interphase cohesion. We find that the nanoroughness of silane deposits increases with the cure temperature which is beneficial to the wet stability of the epoxy/steel joints, due to increased mechanical interlocking.

A novel specimen-preparing method using epoxy resin as binding material for LIBS analysis of powder samples.

Science.gov (United States)

Shi, Linli; Lin, Qingyu; Duan, Yixiang

2015-11-01

In view of the inevitable preprocessing of powder samples for LIBS detection, epoxy resin glue was investigated for the first time as a binder of powder samples due to its superior property of improved performance in laser induced breakdown spectroscopy (LIBS) technique as a quantitative analytical tool. For comparative studies of the epoxy resin and traditional polyethylene (PE) pellets in soil, sample detection, the signal intensities of Fe (I) at 404.58 nm, Ca (I) at 443.57 nm, and Cr (I) at 453.52 nm, were studied and subsequently, the calibration curves for these elements were constructed using the standard samples with variable concentrations. The signal intensities of epoxy resin samples were, on average, about 2 times greater than those obtained with the traditional PE pellet samples. Meanwhile, the resin samples showed better R square values of 0.981, 0.985 and 0.979 for curves of Fe (I) 404.58 nm, Ca (I) 443.57 nm, and Cr (I) 453.52 nm, compared to the 0.974, 0.950 and 0.934, of the PE pellet samples. Furthermore, the former represented lower limits of detection (LOD) for Fe, Ca and Cr. These experimental results indicated that this proposed novel method based on epoxy resin can attach samples of properties of high homogeneity, cohesiveness, smoothness and hardness, which are conducive to system stability, testing accuracy and signal enhancement. This method can make LIBS more practical in powder sample analysis. Copyright © 2015 Elsevier B.V. All rights reserved.

A Fourier transform Raman spectroscopy analysis of the degree of conversion of a universal hybrid resin composite cured with light-emitting diode curing units.

Science.gov (United States)

Lindberg, Anders; Emami, Nazanin; van Dijken, Jan W V

2005-01-01

The degree of conversion (DC), of a universal hybrid resin composite cured with LED curing units with low and high power densities and a 510 mW/cm2 quartz tungsten halogen unit, was investigated with Fourier Transform Raman spectroscopy. Three curing depths (0, 2, 4mm) and 0 and 7 mm light guide tip - resin composite (LT - RC) distances were tested. The DC of the LED units varied between 52.3% - 59.8% at the top surface and 46.4% - 57.0% at 4 mm depth. The DC of specimen cured with a 0 mm LT- RC distance at 4 mm depth varied between 50.8% - 57.0% and with 7 mm distance between 46.4% - 55.4%. The low power density LED unit showed a significantly lower DC for both distances at all depth levels compared to the other curing units (p units were only found at the 4 mm depth level cured from 7 mm distance (p units. It can be concluded that the improved LED curing units could cure the studied resin composite to the same DC as the control unit.

Out-of-Autoclave Cure Composites

Science.gov (United States)

Hayes, Brian S.

2015-01-01

As the size of aerospace composite parts exceeds that of even the largest autoclaves, the development of new out-of-autoclave processes and materials is necessary to ensure quality and performance. Many out-of-autoclave prepreg systems can produce high-quality composites initially; however, due to long layup times, the resin advancement commonly causes high void content and variations in fiber volume. Applied Poleramic, Inc. (API), developed an aerospace-grade benzoxazine matrix composite prepreg material that offers more than a year out-time at ambient conditions and provides exceptionally low void content when out-of-autoclave cured. When compared with aerospace epoxy prepreg systems, API's innovation offers significant improvements in terms of out-time at ambient temperature and the corresponding tack retention. The carbon fiber composites developed with the optimized matrix technology have significantly better mechanical performance in terms of hot-wet retention and compression when compared with aerospace epoxy matrices. These composites also offer an excellent overall balance of properties. This matrix system imparts very low cure shrinkage, low coefficient of thermal expansion, and low density when compared with most aerospace epoxy prepreg materials.

Epoxy-based carbon nanotubes reinforced composites

CSIR Research Space (South Africa)

Kesavan Pillai, Sreejarani

2011-04-01

Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... and modifiers to create products with an almost unlimited range and variety of performance properties [The epoxy book, 2000]. Epoxy resins are widely used as high-grade synthetic resins, for example, in the electronics, aeronautics and astronautic industries...

Development of microwave absorbing materials prepared from a polymer binder including Japanese lacquer and epoxy resin

Science.gov (United States)

Iwamaru, T.; Katsumata, H.; Uekusa, S.; Ooyagi, H.; Ishimura, T.; Miyakoshi, T.

Microwave absorption composites were synthesized from a poly urushiol epoxy resin (PUE) mixed with one of microwave absorbing materials; Ni-Zn ferrite, Soot, Black lead, and carbon nano tube (CNT) to investigate their microwave absorption properties. PUE binders were specially made from Japanese lacquer and epoxy resin, where Japanese lacquer has been traditionally used for bond and paint because it has excellent beauty. Japanese lacquer solidifies with oxygen contained in air's moisture, which has difficulty in making composite, but we improved Japanese lacquer's solidification properties by use of epoxy resin. We made 10 mm thickness composite samples and cut them into toroidal shape to measure permittivity, permeability, and reflection loss in frequencies ranging from 50 Hz to 20 GHz. Electric magnetic absorber's composites synthesized from a PUE binders mixed either with Soot or CNT showed significantly higher wave absorption over -27 dB than the others at frequencies around 18 GHz, although Japanese lacquer itself doesn't affect absorption. This means Japanese lacquer can be used as binder materials for microwave absorbers.

Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

International Nuclear Information System (INIS)

Rida Tajau; Nurulhuda Mohd Yunus; Mohd Hilmi Mahmood; Mek Zah Salleh; Nik Ghazali Nik Salleh

2013-01-01

Full-text: The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidized palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) for example EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80 %) than the palm oil based compounds (up to 70 %), where the different is around 10-15 %. The hardness property from this two type coatings can reached until 50 % at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newton's (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photo initiator give higher adhesion property and their also showed a higher glossiness property on the glass substrate compared to the coatings containing irgacure-819 photo initiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough. (author)

Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

International Nuclear Information System (INIS)

Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd

2014-01-01

The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough

Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

Energy Technology Data Exchange (ETDEWEB)

Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik [Radiation Processing Technology Division, Malaysian Nuclear Agency (Nuclear Malaysia), Bangi, 43000 Kajang, Selangor (Malaysia); Ibrahim, Mohammad Izzat [Faculty of Science, University of Malaya (UM), 50603 Kuala Lumpur (Malaysia); Yunus, Nurulhuda Mohd [Faculty of Science and Technology, National University Malaysia (UKM), 43600 Bangi, Selangor (Malaysia)

2014-02-12

The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

Structure-to-property relationships in addition cured polymers. II - Resin Tg and composite initial mechanical properties of norbornenyl cured polyimide resins

Science.gov (United States)

Alston, William B.

1986-01-01

PRM (polymerization of monomeric reactants) methodology was used to prepare thirty different polyimide oligomeric resins. Monomeric composition as well as chain length between sites of crosslinks were varied to examine their effects on glass transition temperature (Tg) of the cured/postcured resins. An almost linear correlation of Tg versus molecular distance between the crosslinks was observed. An attempt was made to correlate Tg with initial mechanical properties (flexural strength and interlaminar shear strength) of unidirectional graphite fiber composites prepared with these resins. However, the scatter in mechanical strength data prevented obtaining as clear a correlation as was observed for the structural modification/crosslink distance versus Tg. Instead, only a range of composite mechanical properties was obtained at the test temperatures studied (room temperature, 288 and 316 C). Perhaps more importantly, what did become apparent during the attempted correlation study was: (1) that PMR methodology could be used to prepare composites from resins that contain a wide variety of monomer modifications, and (2) that these composites almost invariably provided satisfactory initial mechanical properties as long as the resins selected were melt processable.

Effect of dual-cure composite resin as restorative material on marginal adaptation of class 2 restorations.

Science.gov (United States)

Bortolotto, Tissiana; Melian, Karla; Krejci, Ivo

2013-10-01

The present study attempted to find a simple direct adhesive restorative technique for the restoration of Class 2 cavities. A self-etch adhesive system with a dual-cured core buildup composite resin (paste 1 + paste 2) was evaluated in its ability to restore proximo-occlusal cavities with margins located on enamel and dentin. The groups were: A, cavity filling (cf) with paste 1 (light-curing component) by using a layering technique; B, cf by mixing both pastes, bulk insertion, and dual curing; and C, cf by mixing both pastes, bulk insertion, and chemical curing. Two control groups (D, negative, bulk; and E, positive, layering technique) were included by restoring cavities with a classic three-step etch-and-rinse adhesive and a universal restorative composite resin. SEM margin analysis was performed before and after thermomechanical loading in a chewing simulator. Percentages (mean ± SD) of "continuous margins" were improved by applying the material in bulk and letting it self cure (54 ± 6) or dual cure (59 ± 9), and no significant differences were observed between these two groups and the positive control (44 ± 19). The present study showed that the dual-cured composite resin tested has the potential to be used as bulk filling material for Class 2 restorations. When used as filling materials, dual-cure composite resins placed in bulk can provide marginal adaptation similar to light-cured composites applied with a complex stratification technique.

A Twofold Comparison between Dual Cure Resin Modified Cement and Glass Ionomer Cement for Orthodontic Band Cementation.

Science.gov (United States)

Attar, Hanaa El; Elhiny, Omnia; Salem, Ghada; Abdelrahman, Ahmed; Attia, Mazen

2016-12-15

To test the solubility of dual cure resin modified resin cement in a food simulating solution and the shear bond strength compared to conventional Glass ionomer cement. The materials tested were self-adhesive dual cure resin modified cement and Glass Ionomer (GIC). Twenty Teflon moulds were divided into two groups of tens. The first group was injected and packed with the modified resin cement, the second group was packed with GIC. To test the solubility, each mould was weighed before and after being placed in an analytical reagent for 30 days. The solubility was measured as the difference between the initial and final drying mass. To measure the Shear bond strength, 20 freshly extracted wisdom teeth were equally divided into two groups and embedded in self-cure acrylic resin. Four mm sections of stainless steel bands were cemented to the exposed buccal surfaces of teeth under a constant load of 500 g. Shear bond strength was measured using a computer controlled materials testing machine and the load required to deband the samples was recorded in Newtons. GIC showed significantly higher mean weight loss and an insignificant lower Shear bond strength, compared to dual cure resin Cement. It was found that dual cure resin modified cement was less soluble than glass ionomer cement and of comparable bond strength rendering it more useful clinically for orthodontic band cementation.

Mechanical properties of multi-walled carbon nanotube/epoxy polysulfide nanocomposite

International Nuclear Information System (INIS)

Shirkavand Hadavand, Behzad; Mahdavi Javid, Kimya; Gharagozlou, Mehrnaz

2013-01-01

Highlights: ► Preparation of epoxy polysulfide nanocomposite. ► Multi-walled carbon nanotubes have been modified and dispersed in epoxy polysulfide matrix. ► Mechanical properties of MWNT/epoxy polysulfide have been studied. - Abstract: In this research, multi-walled carbon nanotubes (MWCNTs) were modified by acid functionalization (H 2 SO 4 :HNO 3 = 1:3 by volume) and then mechanical properties of reinforced epoxy polysulfide resin by the both pure and treated MWNTs have been evaluated. For achieving this goal, different weight percentages of pure and treated MWCNT (0.1–0.3 wt%) were dispersed in the epoxy polysulfide resin separately and then mixed with curing agent. Experimental results have shown significant difference between acid treated and untreated MWCNTs in mechanical properties of epoxy polysulfide nanocomposites. In nanocomposite with 0.1–0.3% acid treated MWCNTs we observed increase of Young’s modulus from 458 to 723 MPa, tensile strength from 5.29 to 8.83 MPa and fracture strain from 0.16% to 0.25%. For understanding the structure and morphology of nanocomposite, the dispersion states were studied using scanning electron microscopy (SEM) and field emission electron microscopy (FESEM). The results showed better dispersion of modified carbon nanotube than unmodified in polymeric matrix

Epoxy Resin Based Composites, Mechanical and Tribological Properties: A Review

Directory of Open Access Journals (Sweden)

S.A. Bello

2015-12-01

Full Text Available High fuel consumption by automobile and aerospace vehicles built from legacy alloys has been a great challenge to global design and material engineers. This has called for researches into material development for the production of lighter materials of the same or even superior mechanical properties to the existing materials in this area of applications. This forms a part of efforts to achieve the global vision 2025 i.e to reduce the fuel consumption by automobile and aerospace vehicles by at least 75 %. Many researchers have identified advanced composites as suitable materials in this regard. Among the common matrices used for the development of advanced composites, epoxy resin has attained a dominance among its counterparts because of its excellent properties including chemical, thermal and electrical resistance properties, mechanical properties and dimensional stability. This review is a reflection of the extensive study on the currently ongoing research aimed at development of epoxy resin hybrid nanocomposites for engineering applications. In this paper, brief explanation has been given to different terms related to the research work and also, some previous works (in accordance with materials within authors’ reach in the area of the ongoing research have been reported.

Modeling Chronic Dacryocystitis in Rabbits by Nasolacrimal Duct Obstruction with Self-Curing Resin

Directory of Open Access Journals (Sweden)

Kai Hou

2017-01-01

Full Text Available We established a chronic dacryocystitis model by injecting of 0.05, 0.1, and 0.15 ml self-curing resin via the lacrimal punctum in rabbits. Animals were randomized into four groups (n=11 animals/group. The control group received 0.15 ml normal saline. Within three months postinjection, epiphora and eye discharge were observed. At the 90th day postlacrimal passage irrigation, CT dacryocystography was performed to find changes in the lacrimal image, and hematoxylin and eosin staining was made to identify pathological changes of the lacrimal sac. Three months postinjection, the rabbits in control group and those who received 0.05 and 0.1 ml self-curing resin failed to develop chronic dacryocystitis. However, 8/11 (72.7% rabbits those received 0.15 ml self-curing resin were symptomatic and showed complete reflux in lacrimal passage irrigation, indicating the obstruction of the nasolacrimal duct. CT dacryocystography showed that the obstruction was present only in the animals with chronic dacryocystitis. Pathological examinations of chronic dacryocystitis also revealed significantly inflammatory changes, such as mucus epithelium thickening, irregular papillary proliferation, and submucosal fibrous deposition. Local injection of 0.15 ml self-curing resin can induce permanent obstruction of the nasolacrimal duct in rabbits and establish a model of chronic dacryocystitis.

Thiol-yne/thiol-epoxy hybrid crosslinked materials based on propargyl modified hyperbranched poly(ethyleneimine) and diglycidylether of bisphenol A resins

OpenAIRE

Acebo Gorostiza, Cristina; Fernández Francos, Xavier; Ramis Juan, Xavier; Serra Albet, Àngels

2016-01-01

A novel curing methodology based on the combination of thiol-yne and thiol-epoxy click reactions has been developed. The curing process consists of a first photoinitiated thiol-yne reaction, followed by a thermal thiol-epoxy process. As alkyne substrate a new propargyl terminated hyperbranched poly(ethyleneimine) (PEIyne) has been synthesized from the reaction of commercial poly(ethylenimine) (PEI) and glycidyl propargyl ether. The evolution of the curing of different mixtures of PEIyne and d...

Investigation of the Residual Stress State in an Epoxy Based Specimen

DEFF Research Database (Denmark)

Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens Henrik

2015-01-01

Abstract. Process induced residual stresses may play an important role under service loading conditions for fiber reinforced composite. They may initiate premature cracks and alter the internal stress level. Therefore, the developed numerical models have to be validated with the experimental...... observations. In the present work, the formation of the residual stresses/strains are captured from experimental measurements and numerical models. An epoxy/steel based sample configuration is considered which creates an in-plane biaxial stress state during curing of the resin. A hole drilling process...... material models, i.e. cure kinetics, elastic modulus, CTE, chemical shrinkage, etc. together with the drilling process using the finite element method. The measured and predicted in-plane residual strain states are compared for the epoxy/metal biaxial stress specimen....

In vitro cytotoxicity of self-curing acrylic resins of different colors

Directory of Open Access Journals (Sweden)

Luciana Borges Retamoso

2014-08-01

Full Text Available OBJECTIVE: The aim of this study was to assess the in vitro cytotoxicity of acrylic resins of different colors over time. METHODS: Specimens were divided into 4 groups (n = 6 according to the color of the acrylic resin (Orto Class, Clássico, Campinas, São Paulo, Brazil: Group 1: clear acrylic resin; group 2: pink acrylic resin; group 3: blue acrylic resin and group 4: green acrylic resin. All specimens were fabricated according to the mass manipulation technique and submitted to mechanical polishing protocol. The control was performed with an amalgam specimen (C+, a glass specimen (C- and cell control (CC. Specimens were immersed in Minimum Eagle's Medium (MEM and incubated for 24 h at 37o C. The extracts from the experimental material were filtered and mixed with L929 fibroblast. Cytotoxicity was evaluated at 4 different times, 24, 48, 72 and 168 h. After contact, cells were incubated for 24 h and added to 100 µ of 0.01% neutral red dye. The cells were incubated for 3 h for pigment incorporation and fixed. Cells viability was determined by a spectroscopic (BioTek, Winooski, Vermont, USA with a 492-nm wavelength λ=492 nm. RESULTS: There were no statistical differences between the experimental groups and the CC and C- groups. CONCLUSION: Clear, pink, blue and green self-curing acrylic resins fabricated by means of the mass manipulation technique and mechanically polished are not cytotoxic. Neither the pigment added to the self-curing acrylic resin nor the factor of time influenced the cytotoxicity of the material.

Enhanced actuation performance of piezoelectric fiber composites induced by incorporated BaTiO3 nanoparticles in epoxy resin

International Nuclear Information System (INIS)

Wu, Mingliang; Yuan, Xi; Luo, Hang; Chen, Haiyan; Chen, Chao; Zhou, Kechao; Zhang, Dou

2017-01-01

Piezoelectric fiber composites (PFCs) have attracted much interest owing to their flexibility and toughness compared with conventional monolithic piezoceramic wafers. The free strain values and actuation property of PFCs strongly depend on the active electric field applied in Pb(Zr 1−x Ti x )O 3 (PZT) fibers. Reducing the dielectric constant mismatch between PZT fiber and the assembling epoxy resin would greatly increase the active electric field in PZT fiber. Therefore, BaTiO 3 (BT) nanoparticles were introduced into the epoxy resin to enhance the dielectric constant. Homogeneous dispersion of BT nanoparticles and tight adhesion with the epoxy resin were achieved through a surface modification by dopamine. The maximum dielectric constant of dopamine modified BT/epoxy (BT@Dop/epoxy) nanocomposites was 10.38 with 12 wt% BT@Dop content at 1 kHz. The maximum free strain of PFCs reached 1820 ppm with 6 wt% BT@Dop content, while PFCs assembled by pure epoxy showed 790 ppm at the same processing condition. The tip displacement of cantilever beam actuated by PFCs reached the peak of 19 mm at the resonance frequency with 6 wt% BT@Dop, which was improved by 90% comparing to PFCs with pure epoxy. - Highlights: • The effect of dielectric mismatch on effective electric field in piezoceramic fibers was explained by a model. • The dispersibility and adhesion of BaTiO 3 nanoparticles in epoxy was improved by the dopamine modification. • The actuation performance increased firstly and then decreased with adding BaTiO 3 nanoparticles. • The maximum free strain and displacement of cantilever beam were up to 1820 ppm and 19 mm, respectively.

Thermal analysis of bulk filled composite resin polymerization using various light curing modes according to the curing depth and approximation to the cavity wall

Directory of Open Access Journals (Sweden)

Hoon-Sang Chang

2013-07-01

Full Text Available OBJECTIVE: The purpose of this study was to investigate the polymerization temperature of a bulk filled composite resin light-activated with various light curing modes using infrared thermography according to the curing depth and approximation to the cavity wall. MATERIAL AND METHODS: Composite resin (AeliteFlo, Bisco, Schaumburg, IL, USA was inserted into a Class II cavity prepared in the Teflon blocks and was cured with a LED light curing unit (Dr's Light, GoodDoctors Co., Seoul, Korea using various light curing modes for 20 s. Polymerization temperature was measured with an infrared thermographic camera (Thermovision 900 SW/TE, Agema Infra-red Systems AB, Danderyd, Sweden for 40 s at measurement spots adjacent to the cavity wall and in the middle of the cavity from the surface to a 4 mm depth. Data were analyzed according to the light curing modes with one-way ANOVA, and according to curing depth and approximation to the cavity wall with two-way ANOVA. RESULTS: The peak polymerization temperature of the composite resin was not affected by the light curing modes. According to the curing depth, the peak polymerization temperature at the depth of 1 mm to 3 mm was significantly higher than that at the depth of 4 mm, and on the surface. The peak polymerization temperature of the spots in the middle of the cavity was higher than that measured in spots adjacent to the cavity wall. CONCLUSION: In the photopolymerization of the composite resin, the temperature was higher in the middle of the cavity compared to the outer surface or at the internal walls of the prepared cavity.

Rheological and electrical properties of hybrid nanocomposites of epoxy resins filled with graphite nanoplatelets and carbon black.

Science.gov (United States)

Truong, Quang-Trung; Lee, Seon-Suk; Lee, Dai-Soo

2011-02-01

Graphite nanoplatelets (GNP) were prepared by microwave irradiation of natural graphites intercalated with ferric chloride in nitromethane (GIC). Intercalated structure of GIC was confirmed by X-ray diffraction patterns. SEM images of GIC after microwave irradiation showed the exfoliation of GIC, the formation of GNPs. Hybrid nanocomposites of bisphenol-A type epoxy resins filled with GNP and a conductive carbon black (CB) were prepared and rheological and electrical properties of the nanocomposites were investigated. Viscosity and electrical surface resistivity of the nanocomposites showed minima at certain mixtures of GNP and CB in the epoxy resins.

New-generation curing units and short irradiation time: the degree of conversion of microhybrid composite resin.

Science.gov (United States)

Scotti, Nicolla; Venturello, Alberto; Migliaretti, Giuseppe; Pera, Francesco; Pasqualini, Damiano; Geobaldo, Francesco; Berutti, Elio

2011-09-01

This in vitro study investigated the depth of cure of a microhybrid composite resin when cured with reduced times of exposure to three commercially available curing lights. Different sample thicknesses (1, 2, and 3 mm) were light cured in high intensity polymerization mode (2,400 mW/cm² for 5, 10, 15, and 20 seconds; 1,100 mW/cm² for 10, 20, 30, and 40 seconds; and 1,100 mW/cm² for 10, 20, 30, and 40 seconds, respectively). The degree of conversion (%) at the bottom of each sample was measured by Attenuated Total Reflection Fourier Transform Infrared (ATR F-TIR) analysis after each polymerization step. Data were analyzed by ANOVA for repeated measures, showing the degree of conversion was not influenced by the curing light employed (P = .622) but was significantly influenced by the thickness of composite resin (P conversion vs the shorter irradiation time permitted (T1) were not significant among different lamps but were significant among different thicknesses. The depth of cure of microhybrid composite resin appears not to be influenced by the curing light employed. Increased irradiation time significantly increases the degree of conversion. Thickness strongly influences depth of cure.

Nanostructured composites based on carbon nanotubes and epoxy resin for use as radar absorbing materials

Energy Technology Data Exchange (ETDEWEB)

Silva, Valdirene Aparecida [Instituto Tecnologico de Aeronautica (ITA), Sao Jose dos Campos, SP (Brazil); Folgueras, Luiza de Castro; Candido, Geraldo Mauricio; Paula, Adriano Luiz de; Rezende, Mirabel Cerqueira, E-mail: mirabelmcr@iae.cta.br [Instituto de Aeronautica e Espaco (IAE), Sao Jose dos Campos, SP (Brazil). Div. de Materiais; Costa, Michelle Leali [Universidade Estadual Paulista Julio de Mesquita Filho (DMT/UNESP), Guaratingueta, SP (Brazil). Dept. de Materiais e Tecnologia

2013-07-01

Nanostructured polymer composites have opened up new perspectives for multifunctional materials. In particular, carbon nanotubes (CNTs) present potential applications in order to improve mechanical and electrical performance in composites with aerospace application. The combination of epoxy resin with multi walled carbon nanotubes results in a new functional material with enhanced electromagnetic properties. The objective of this work was the processing of radar absorbing materials based on formulations containing different quantities of carbon nanotubes in an epoxy resin matrix. To reach this objective the adequate concentration of CNTs in the resin matrix was determined. The processed structures were characterized by scanning electron microscopy, rheology, thermal and reflectivity in the frequency range of 8.2 to 12.4 GHz analyses. The microwave attenuation was up to 99.7%, using only 0.5% (w/w) of CNT, showing that these materials present advantages in performance associated with low additive concentrations (author)

21 CFR 177.2280 - 4,4′-Isopropyl-idenedi-phenol-epichloro-hydrin thermo-setting epoxy resins.

Science.gov (United States)

2010-04-01

... with mixed dimers and trimers of unsaturated C18 monobasic fatty acids derived from animal and... basic thermosetting epoxy resin is made by reacting 4,4′-isopropylidenediphenol with epi-chloro-hydrin...′-isopropylidenediphenol-epichlorohydrin basic resin and limited to use in contact with alcoholic beverages containing not...

Effect of thermally reduced graphene oxide on dynamic mechanical properties of carbon fiber/epoxy composite

Science.gov (United States)

Adak, Nitai Chandra; Chhetri, Suman; Murmu, Naresh Chandra; Samanta, Pranab; Kuila, Tapas

2018-03-01

The Carbon fiber (CF)/epoxy composites are being used in the automotive and aerospace industries owing to their high specific mechanical strength to weight ratio compared to the other conventional metal and alloys. However, the low interfacial adhesion between fiber and polymer matrix results the inter-laminar fracture of the composites. Effects of different carbonaceous nanomaterials i.e., carbon nanotubes (CNT), graphene nanosheets (GNPs), graphene oxide (GO) etc. on the static mechanical properties of the composites were investigated in detail. Only a few works focused on the improvement of the dynamic mechanical of the CF/epoxy composites. Herein, the effect of thermally reduced grapheme oxide (TRGO) on the dynamic mechanical properties of the CF/epoxy composites was investigated. At first, GO was synthesized using modified Hummers method and then reduced the synthesized GO inside a vacuum oven at 800 °C for 5 min. The prepared TRGO was dispersed in the epoxy resin to modify the epoxy matrix. Then, a number of TRGO/CF/epoxy laminates were manufactured incorporating different wt% of TRGO by vacuum assisted resin transfer molding (VARTM) technique. The developed laminates were cured at room temperature for 24 h and then post cured at 120 °C for 2 h. The dynamic mechanical analyzer (DMA 8000 Perkin Elmer) was used to examine the dynamic mechanical properties of the TRGO/CF/epoxy composites according to ASTM D7028. The dimension of the specimen was 44×10×2.4 mm3 for the DMA test. This test was carried out under flexural loading mode (duel cantilever) at a frequency of 1 Hz and amplitude of 50 μm. The temperature was ramped from 30 to 200 °C with a heating rate of 5 °C min-1. The dynamic mechanical analysis of the 0.2 wt% TRGO incorporated CF/epoxy composites showed ~ 96% enhancement in storage modulus and ~ 12 °C increments in glass transition temperature (Tg) compared to the base CF/epoxy composites. The fiber-matrix interaction was studied by Cole

Preparation of carbon nanotubes/epoxy resin composites by using hollow glass beads as the carrier

International Nuclear Information System (INIS)

Wu, X.F.; Zhao, Y.K.; Zhang, D.; Chen, T.B.; Ma, L.Y.

2012-01-01

Hollow glass beads had been utilized as the carrier to assist dispersion of carbon nanotubes in epoxy resin. Hollow glass beads were firstly aminated with gamma-aminopropyl-triethoxysilane, sencondly reacted with carboxyl-functionalized carbon nanotubes via an amidation reaction and susequently mixed with epoxy resin and hardener. The experimental results showed that carbon nanotubes could be loaded on the surfaces of hollow glass beads and approximately a monolayer of carbon nanotubes was formed when the weight ratio of hollow glass beads to carbon nanotubes was 100:5. Moreover, the dispersity of carbon nanotubes in the matrix was improved as compared to the control samples prepared by using a conventional mixing method. (author)

Tensile Properties of Unsaturated Polyester and Epoxy Resin Reinforced with Recycled Carbon-Fiber-Reinforced Plastic

Science.gov (United States)

Okayasu, Mitsuhiro; Kondo, Yuta

2018-06-01

To better understand the mechanical properties of recycled carbon-fiber-reinforced plastic (rCFRP), CFRP crushed into small pieces was mixed randomly in different proportions (0-30 wt%) with two different resins: unsaturated polyester and epoxy resin. Two different sizes of crushed CFRP were used: 0.1 mm × 0.007 mm (milled CFRP) and 30 mm × 2 mm (chopped CFRP). The tensile strength of rCFRP was found to depend on both the proportion and the size of the CFRP pieces. It increased with increasing proportion of chopped CFRP, but decreased with increasing proportion of milled CFRP. There was no clear dependence of the tensile strength on the resin that was used. A low fracture strain was found for rCFRP samples made with chopped CFRP, in contrast to those made with milled CFRP. The fracture strain was found to increase with increasing content of milled CFRP up to 20 wt%, at which point, coalescence of existing microvoids occurred. However, there was a reduction in fracture strain for rCFRP with 30 wt% of milled CFRP, owing to the formation of defects (blow holes). Overall, the fracture strain was higher for rCFRPs based on epoxy resin than for those based on unsaturated polyester with the same CFRP content, because of the high ductility of the epoxy resin. The different tensile properties reflected different failure characteristics, with the use of chopped CFRP leading to a complicated rough fracture surface and with milled CFRP causing ductile failure through the presence of tiny dimple-like fractures. However, for a high content of milled CFRP (30 wt%), large blow holes were observed, leading to low ductility.

Influence of surface modification of halloysite nanotubes on their dispersion in epoxy matrix: Mesoscopic DPD simulation

Science.gov (United States)

Komarov, P.; Markina, A.; Ivanov, V.

2016-06-01

The problems of constructing of a meso-scale model of composites based on polymers and aluminosilicate nanotubes for prediction of the filler's spatial distribution at early stages of material formation have been considered. As a test system for the polymer matrix, the mixture of 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate as epoxy resin monomers and 4-methylhexahydrophthalic anhydride as curing agent has been used. It is shown that the structure of a mixture of uncured epoxy resin and nanotubes is (mainly) determined by the surface functionalization of nanotubes. The results indicate that only nanotubes with maximum functionalization can preserve a uniform distribution in space.

Volume changes at macro- and nano-scale in epoxy resins studied by PALS and PVT experimental techniques

Energy Technology Data Exchange (ETDEWEB)

Somoza, A. [IFIMAT-UNCentro, Pinto 399, B7000GHG Tandil (Argentina) and CICPBA, Pinto 399, B7000GHG Tandil (Argentina)]. E-mail: asomoza@exa.unicen.edu.ar; Salgueiro, W. [IFIMAT-UNCentro, Pinto 399, B7000GHG Tandil (Argentina); Goyanes, S. [LPMPyMC, Depto. de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon I, 1428 Buenos Aires (Argentina); Ramos, J. [Materials and Technology Group, Departamento de Ingenieria Quimica y M. Ambiente, Escuela University Politecnica, Universidad Pais Vasco/Euskal Herriko Unibertsitatea, Pz. Europa 1, 20018 Donostia/San Sebastian (Spain); Mondragon, I. [Materials and Technology Group, Departamento de Ingenieria Quimica y M. Ambiente, Escuela University Politecnica, Universidad Pais Vasco/Euskal Herriko Unibertsitatea, Pz. Europa 1, 20018 Donostia/San Sebastian (Spain)

2007-02-15

A systematic study on changes in the volumes at macro- and nano-scale in epoxy systems cured with selected aminic hardeners at different pre-cure temperatures is presented. Free- and macroscopic specific-volumes were measured by PALS and pressure-volume-temperature techniques, respectively. An analysis of the relation existing between macro- and nano-scales of the thermosetting networks developed by the different chemical structures is shown. The result obtained indicates that the structure of the hardeners governs the packing of the molecular chains of the epoxy network.

Study on polyethylene glycol/epoxy resin composite as a form-stable phase change material

International Nuclear Information System (INIS)

Fang Yutang; Kang Huiying; Wang Weilong; Liu Hong; Gao Xuenong

2010-01-01

Form-stable polyethylene glycol (PEG)/epoxy resin (EP) composite as a novel phase change material (PCM) was prepared using casting molding method. In this new material, PEG acts as the latent heat storage material and EP polymer serves as the supporting material, which provides structural strength and prevents the leakage of the melted PEG. The structure and morphology of the novel composite were observed using Fourier transformation infrared spectroscope (FTIR) and scanning electronic microscope (SEM). The thermo-mechanical property and transition behavior were characterized by polarizing optical microscope (POM), static thermo-mechanical analysis (TMA) and differential scanning calorimeter (DSC). The experimental results show that, as a result of the physical tangled function of the epoxy resin carrier to the PEG segment, the composite macroscopically presents the solid-solid phase change characteristic.

Organic materials for semiconductor. Epoxy molding compound for IC encapsulation; Handotai kanren no yuki zairyo. Handotai fushiyo epoxy seikei zairyo ni tsuite

Energy Technology Data Exchange (ETDEWEB)

Kusuhara, A. [Sumitomo Bakelite Co. Ltd., Tokyo (Japan)

1998-11-05

This paper describes organic materials for semiconductor. Based on the composition and raw material, typical materials are epoxy resins, curing agents including phenol-novolak resins, fillers including silica and alumina, flame retardants including brominated epoxy resin and antimony oxide, hardening accelerators including amine compounds and phosphorus compounds, coupling agents including silane compounds and titanate compounds, and the others including colorants and mold lubricants. Raw materials are heated and kneaded after mixing, and produced as tablets after cooling and crushing. Recently, the packages have changed from insertion type to surface mounting type for the small thin IC package and for improving the efficiency of soldering during the incorporation of IC package on the print circuit substrate. High temperature of 260degC has been employed from the conventional limit of 100degC. Reduction of water absorption, improvement of adhesion, reduction of thermal expansion coefficient, and reduction of elastic modulus during heating are promoted for avoiding the peeling and cracking due to the sudden evaporation of adsorbed moisture. This paper also describes the organic materials for BGA. 10 figs., 4 tabs.

Experimental and numerical investigations of shock and shear wave propagation induced by femtosecond laser irradiation in epoxy resins

International Nuclear Information System (INIS)

Ecault, Romain; Touchard, Fabienne; Boustie, Michel; Berthe, Laurent; Lescoute, Emilien; Sollier, Arnaud; Voillaume, Hubert

2015-01-01

In this work, original shock experiments are presented. Laser-induced shock and shear wave propagations have been observed in an epoxy resin, in the case of femtosecond laser irradiation. A specific time-resolved shadowgraphy setup has been developed using the photoelasticimetry principle to enhance the shear wave observation. Shear waves have been observed in epoxy resin after laser irradiation. Their propagation has been quantified in comparison with the main shock propagation. A discussion, hinging on numerical results, is finally given to improve understanding of the phenomenon. (paper)

Enhanced actuation performance of piezoelectric fiber composites induced by incorporated BaTiO{sub 3} nanoparticles in epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Wu, Mingliang; Yuan, Xi [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Luo, Hang, E-mail: xtluohang@163.com [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); College of Chemistry and Chemical Engineering, Central South University, Changsha, Hunan 410083 (China); Chen, Haiyan; Chen, Chao; Zhou, Kechao [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China); Zhang, Dou, E-mail: dzhang@csu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha, Hunan 410083 (China)

2017-05-18

Piezoelectric fiber composites (PFCs) have attracted much interest owing to their flexibility and toughness compared with conventional monolithic piezoceramic wafers. The free strain values and actuation property of PFCs strongly depend on the active electric field applied in Pb(Zr{sub 1−x}Ti{sub x})O{sub 3} (PZT) fibers. Reducing the dielectric constant mismatch between PZT fiber and the assembling epoxy resin would greatly increase the active electric field in PZT fiber. Therefore, BaTiO{sub 3} (BT) nanoparticles were introduced into the epoxy resin to enhance the dielectric constant. Homogeneous dispersion of BT nanoparticles and tight adhesion with the epoxy resin were achieved through a surface modification by dopamine. The maximum dielectric constant of dopamine modified BT/epoxy (BT@Dop/epoxy) nanocomposites was 10.38 with 12 wt% BT@Dop content at 1 kHz. The maximum free strain of PFCs reached 1820 ppm with 6 wt% BT@Dop content, while PFCs assembled by pure epoxy showed 790 ppm at the same processing condition. The tip displacement of cantilever beam actuated by PFCs reached the peak of 19 mm at the resonance frequency with 6 wt% BT@Dop, which was improved by 90% comparing to PFCs with pure epoxy. - Highlights: • The effect of dielectric mismatch on effective electric field in piezoceramic fibers was explained by a model. • The dispersibility and adhesion of BaTiO{sub 3} nanoparticles in epoxy was improved by the dopamine modification. • The actuation performance increased firstly and then decreased with adding BaTiO{sub 3} nanoparticles. • The maximum free strain and displacement of cantilever beam were up to 1820 ppm and 19 mm, respectively.

Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

International Nuclear Information System (INIS)

Garcia, S.J.; Suay, J.

2007-01-01

New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques

Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

Energy Technology Data Exchange (ETDEWEB)

Garcia, S.J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)]. E-mail: sangares@upvnet.upv.es; Suay, J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)

2007-08-15

New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques.

Self-Healable and Reprocessable Polysulfide Sealants Prepared from Liquid Polysulfide Oligomer and Epoxy Resin.

Science.gov (United States)

Gao, Wentong; Bie, Mengyao; Liu, Fu; Chang, Pengshan; Quan, Yiwu

2017-05-10

Polysulfide sealants have been commercially applied in many industrial fields. In this article, we study the self-healing property of the epoxy resin-cured polysulfide sealants for the first time. The obtained sealants showed a flexible range of ultimate elongation of 157-478% and a tensile strength of 1.02-0.75 MPa corresponding to different polysulfide oligomers. By taking advantage of the dynamic reversible exchange of disulfide bonds, polysulfide sealants exhibited good self-healing ability under a moderate thermal stimulus. A higher molecular weight and a lower degree of cross-linking of polysulfide oligomer were helpful in improving the ultimate elongation and healing efficiency of the polysulfide sealants. After subjecting to a temperature of 75 °C for 60 min, both the tensile strength and ultimate elongation of a fully cut sample, LP55-F, were restored to 91% of the original values, without affecting the sealing property. Furthermore, the sample exhibited excellent reshaping and reprocessing abilities. These outcomes offer a paradigm toward sustainable industrial applications of the polysulfide-based sealants.

Qualitative Beam Profiling of Light Curing Units for Resin Based Composites.

Science.gov (United States)

Haenel, Thomas; Hausnerová, Berenika; Steinhaus, Johannes; Moeginger, Ing Bernhard

2016-12-01

This study investigates two technically simple methods to determine the irradiance distribution of light curing units that governs the performance of a visible-light curing resin-based composites. Insufficient light irradiation leads to under-cured composites with poor mechanical properties and elution of residual monomers. The unknown irradiance distribution and its effect on the final restoration are the main critical issues requiring highly sophisticated experimental equipment. The study shows that irradiance distributions of LCUs can easily be determined qualitatively with generally available equipment. This significantly helps dentists in practices to be informed about the homogeneity of the curing lights. Copyright© 2016 Dennis Barber Ltd.

A biomimetic approach to enhancing interfacial interactions: polydopamine-coated clay as reinforcement for epoxy resin.

Science.gov (United States)

Yang, Liping; Phua, Si Lei; Teo, Jun Kai Herman; Toh, Cher Ling; Lau, Soo Khim; Ma, Jan; Lu, Xuehong

2011-08-01

A facile biomimetic method was developed to enhance the interfacial interaction in polymer-layered silicate nanocomposites. By mimicking mussel adhesive proteins, a monolayer of polydopamine was constructed on clay surface by a controllable coating method. The modified clay (D-clay) was incorporated into an epoxy resin, it is found that the strong interfacial interactions brought by the polydopamine benefits not only the dispersion of the D-clay in the epoxy but also the effective interfacial stress transfer, leading to greatly improved thermomechanical properties at very low inorganic loadings. Rheological and infrared spectroscopic studies show that the interfacial interactions between the D-clay and epoxy are dominated by the hydrogen bonds between the catechol-enriched polydopamine and the epoxy.

Organo-modified bentonites as new flame retardant fillers in epoxy resin nanocomposites

Science.gov (United States)

Benelli, Tiziana; D'Angelo, Emanuele; Mazzocchetti, Laura; Saraga, Federico; Sambri, Letizia; Franchini, Mauro Comes; Giorgini, Loris

2016-05-01

The present work deals with two organophilic bentonites, based on nitrogen-containing compounds: these organoclays were synthesized via an ion exchange process starting from pristine bentonite with 6-(4-butylphenyl)-1,3,5-triazine-2,4-diamine (BFTDA) and 11-amino-N-(pyridine-2yl)undecanamide (APUA) and then used for the production of epoxy-based flame retardant nanocomposites. The amount of organic modifier in the organoclays Bento-BFTDA and Bento-APUA was determined with a TGA analysis and is around 0.4mmol/g for both samples. The effect of the organoclays on a commercial epoxy resin nanocomposite's thermo-mechanical and flammability properties was investigated. Composites containing 3wt% and 5wt% of the nanofillers were prepared by solventless addition of each organoclay to the epoxy resin, followed by further addition of the hardener component. For the sake of comparison a similar nanocomposite with the plain unmodified bentonite was produced in similar condition. The nanocomposites's thermo-mechanical properties of all the produced samples were measured and they resulted slightly improved or practically unaffected. On the contrary, when the flame behaviour was assessed in the cone-calorimeter, an encouraging decrease of 17% in the peak heat released rate (pHRR) was obtained at 3wt% loading level with Bento-APUA. This is a promising result, assessing that the APUA modified organoclay might act as flame retardant.

Adhesive Bonding of Aluminium Alloy A5754 by Epoxy Resins

Directory of Open Access Journals (Sweden)

Ivan Michalec

2013-01-01

Full Text Available Joining thin sheets of aluminium and its alloys is a promising area in the field of joining materials. Nowadays, joining methods that do not melt the material itself are increasingly being utilised. This paper deals with adhesive bonding of aluminium alloy A5754 by two-component epoxy resins. Theresults show that joints bonded by Hysol 9466 have appropriate mechanical properties, but that joints bonded by Hysol 9492 have better thermal stability.

The Influence of Hydroxylated Carbon Nanotubes on Epoxy Resin Composites

Directory of Open Access Journals (Sweden)

Jiaoxia Zhang

2012-01-01

Full Text Available Hydroxylated multiwall carbon nanotubes (MWNTs/epoxy resin nanocomposites were prepared with ultrasonic dispersion and casting molding. The effect of hydroxylated MWNTs content on reactive activity of composites is discussed. Then the flexural and electrical properties were studied. Transmission electron microscope was employed to characterize the microstructure of nanocomposites. As a result, the reactive activity of nanocomposites obtained increases with the increasing content of MWNTs. When MWNTs content of the composites is 1 wt%, as compared to neat resin, the flexural strength increases from 143 Mpa to 156 MPa, the modulus increases from 3563 Mpa to 3691 MPa, and the volume and surface resistance of nanocomposites decrease by two orders of magnitude, respectively.

Curing behavior and reaction kinetics of binder resins for 3D-printing investigated by dielectric analysis (DEA)

Science.gov (United States)

Möginger, B.; Kehret, L.; Hausnerova, B.; Steinhaus, J.

2016-05-01

3D-Printing is an efficient method in the field of additive manufacturing. In order to optimize the properties of manufactured parts it is essential to adapt the curing behavior of the resin systems with respect to the requirements. Thus, effects of resin composition, e.g. due to different additives such as thickener and curing agents, on the curing behavior have to be known. As the resin transfers from a liquid to a solid glass the time dependent ion viscosity was measured using DEA with flat IDEX sensors. This allows for a sensitive measurement of resin changes as the ion viscosity changes two to four decades. The investigated resin systems are based on the monomers styrene and HEMA. To account for the effects of copolymerization in the calculation of the reaction kinetics it was assumed that the reaction can be considered as a homo-polymerization having a reaction order n≠1. Then the measured ion viscosity curves are fitted with the solution of the reactions kinetics - the time dependent degree of conversion (DC-function) - for times exceeding the initiation phase representing the primary curing. The measured ion viscosity curves can nicely be fitted with the DC-function and the determined fit parameters distinguish distinctly between the investigated resin compositions.

Effect of different light curing units on Knoop hardness and temperature of resin composite

OpenAIRE

Guiraldo Ricardo; Consani Simonides; Xediek Consani Rafael; Mendes Wilson; Lympius Thais; Coelho Sinhoreti Mario

2009-01-01

Aim: To evaluate the influence of quartz tungsten halogen and plasma arc curing (PAC) lights on Knoop hardness and change in polymerization temperature of resin composite. Materials and Methods: Filtek Z250 and Esthet X composites were used in the shade A3. The temperature increase was registered with Type-k thermocouple connected to a digital thermometer (Iopetherm 46). A self-cured polymerized acrylic resin base was built in order to guide the thermocouple and to support the dentin disk ...

Composite Materials With Uncured Epoxy Matrix Exposed in Stratosphere During NASA Stratospheric Balloon Flight

Science.gov (United States)

Kondyurin, Alexey; Kondyurina, Irina; Bilek, Marcela; de Groh, Kim K.

2013-01-01

A cassette of uncured composite materials with epoxy resin matrixes was exposed in the stratosphere (40 km altitude) over three days. Temperature variations of -76 to 32.5C and pressure up to 2.1 torr were recorded during flight. An analysis of the chemical structure of the composites showed, that the polymer matrix exposed in the stratosphere becomes crosslinked, while the ground control materials react by way of polymerization reaction of epoxy groups. The space irradiations are considered to be responsible for crosslinking of the uncured polymers exposed in the stratosphere. The composites were cured on Earth after landing. Analysis of the cured composites showed that the polymer matrix remains active under stratospheric conditions. The results can be used for predicting curing processes of polymer composites in a free space environment during an orbital space flight.

Production of the Large-area Plastic Scintillator for Beta-ray Detection using Epoxy Resin

International Nuclear Information System (INIS)

Nam, Jong Soo; Choi, Yong Seok; Hong, Sang Bum; Seo, Bum Kyung; Moon, Jei Kwon; Choi, Jong Won

2016-01-01

In this study, we prepared a plastic scintillator whose manufacturing process is simple and can be freely shaped. A thin plate of the plastic scintillator was manufactured using epoxy resin as a polymer. The plastic scintillator was made by mixing epoxy resin and organic scintillators under various conditions. The optimal mixture ratio to prepare the plastic scintillator was derived from the above results. Using the derived results, we made the large-area plastic scintillator which can quickly measure the contamination site and evaluated characteristics of the large-area plastic scintillator in the laboratory. A thin plate of a plastic scintillator with a simple preparation process can be freely shaped using epoxy resin and organic scintillators such as PPO and POPOP. PPO emits scintillation of light in the ultraviolet range, and POPOP is a wave shifter for moving the wavelength responsible for the PMT. The mixture ratio of PPO and POPOP was determined using their emission spectra. The optimal weight percentage of PPO and POPOP in an organic scintillator was determined to be 0.2 wt%:0.01 wt%. Based on the above results, the large-area plastic scintillator of the window size of a typical pancake-type αβ surface contamination counter was prepared. We want to evaluate the characteristics of the large-area plastic scintillator. However, there were the difficulties in evaluating characteristics of the large-area plastic scintillator. The cross-sectional area of the large-area plastic scintillator is significantly different to PMT

Production of the Large-area Plastic Scintillator for Beta-ray Detection using Epoxy Resin

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