WorldWideScience

Sample records for epoxy coatings

  1. The application of epoxy resin coating in grounding grid

    Science.gov (United States)

    Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

    2018-01-01

    Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

  2. Adhesion between coating layers based on epoxy and silicone

    DEFF Research Database (Denmark)

    Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

    2007-01-01

    The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

  3. Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

    International Nuclear Information System (INIS)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-01-01

    Graphical abstract: - Highlights: • Degradation behavior of modified Carbon Black (CB) epoxy coating was studied under UV irradiation using based on EIS technique. • By using SDS as a surfactant, nano particles of CB were uniformly dispersed in an epoxy matrix. • ATR-FTIR analysis showed that the CB coatings were degraded less than epoxy coating. • EIS results showed the coating with 2.5 wt% CB nanoparticles had higher corrosion resistance than neat epoxy. - Abstract: Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

  4. Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

    Energy Technology Data Exchange (ETDEWEB)

    Ghasemi-Kahrizsangi, Ahmad, E-mail: ahmad_usk@yahoo.com [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira, E-mail: shariatpanahih@ripi.ir [Coating Research Center, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Akbarinezhad, Esmaeil [Coating Research Center, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

    2015-10-30

    Graphical abstract: - Highlights: • Degradation behavior of modified Carbon Black (CB) epoxy coating was studied under UV irradiation using based on EIS technique. • By using SDS as a surfactant, nano particles of CB were uniformly dispersed in an epoxy matrix. • ATR-FTIR analysis showed that the CB coatings were degraded less than epoxy coating. • EIS results showed the coating with 2.5 wt% CB nanoparticles had higher corrosion resistance than neat epoxy. - Abstract: Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

  5. Epoxy-based broadband antireflection coating for millimeter-wave optics.

    Science.gov (United States)

    Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T; Quealy, Erin; Richards, Paul L; Siritanasak, Praween; Walker, William

    2013-11-20

    We have developed epoxy-based, broadband antireflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixing three types of epoxy and doping with strontium titanate powder required for the high dielectric mixtures. At 140 K, the band-integrated absorption loss in the coatings was suppressed to less than 1% for the two-layer coating, and below 10% for the three-layer coating.

  6. Stochastic estimation of acoustic impedance of glass-reinforced epoxy coating 128-134

    Energy Technology Data Exchange (ETDEWEB)

    Kim, No Hyu [School of MechatronicEngineering, Korea University of Technology and Education, Chunan (Korea, Republic of); Nah, Hwan Seon [Structural Engineering Lab., Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2014-04-15

    An epoxy coating applied to the concrete surface of a containment building deteriorates in hazardous environments such as those containing radiation, heat, and moisture. Unlike metals, the epoxy coating on a concrete liner absorbs and discharges moisture during the degradations process, so it has a different density and volume during service. In this study, acoustic impedance was adopted for characterizing the degradation of a glass-reinforced epoxy coating using the acoustic reflection coefficient (reflectance) on a rough epoxy coating. For estimating the acoustic reflectance on a wavy epoxy coating surface, a probabilistic model was developed to represent the multiple irregular reflections of the acoustic wave from the wavy surface on the basis of the simulated annealing technique. A number of epoxy-coated concrete specimens were prepared and exposed to accelerated aging conditions to induce an artificial aging degradation in them. The acoustic impedance of the degraded epoxy coating was estimated successfully by minimizing the error between a waveform calculated from the mathematical model and a waveform measured from the surface of the rough coating.

  7. Stochastic estimation of acoustic impedance of glass-reinforced epoxy coating 128-134

    International Nuclear Information System (INIS)

    Kim, No Hyu; Nah, Hwan Seon

    2014-01-01

    An epoxy coating applied to the concrete surface of a containment building deteriorates in hazardous environments such as those containing radiation, heat, and moisture. Unlike metals, the epoxy coating on a concrete liner absorbs and discharges moisture during the degradations process, so it has a different density and volume during service. In this study, acoustic impedance was adopted for characterizing the degradation of a glass-reinforced epoxy coating using the acoustic reflection coefficient (reflectance) on a rough epoxy coating. For estimating the acoustic reflectance on a wavy epoxy coating surface, a probabilistic model was developed to represent the multiple irregular reflections of the acoustic wave from the wavy surface on the basis of the simulated annealing technique. A number of epoxy-coated concrete specimens were prepared and exposed to accelerated aging conditions to induce an artificial aging degradation in them. The acoustic impedance of the degraded epoxy coating was estimated successfully by minimizing the error between a waveform calculated from the mathematical model and a waveform measured from the surface of the rough coating.

  8. Corrosion performance of epoxy-coated reinforcement in aggressive environments

    Science.gov (United States)

    Vaca Cortes, Enrique

    The objective of this research was to investigate the integrity and corrosion performance of epoxy-coated reinforcement in aggressive environments. A series of experimental studies were conducted: (a) hot water immersion and knife adhesion testing for assessment of coating adhesion; (b) materials and procedures for repairing coating damage; (c) degree of mechanical damage caused during concrete placement when using metal head and rubber head vibrators; (d) accelerated corrosion of coated bars embedded in macrocell and beam specimens placed in a corrosive environment for more than four years. The effects of coating condition and amount of damage, repaired vs. unrepaired damage, bar fabrication, and concrete cracking were studied. Regardless of coating condition, the performance of epoxy-coated bars was better than that of uncoated bars. Unlike black bars, coated bars did not exhibit deep pitting or substantial loss of cross section at crack locations. Damage to epoxy coating was the most significant factor affecting corrosion performance. Bars with coating in good condition, without any visible damage, performed best. The greater the size and frequency of damage, the more severe and extensive the amount of corrosion. The performance of bars that were fabricated or bent after coating was worse than that of coated straight bars. Mixing coated and uncoated bars in the same concrete member led to undesirable performance. Patching damaged coating reduced but did not prevent corrosion, particularly at bar ends. The most important factor in coating repair was the type and properties of the patching material. Surface preparation prior to coating had little effect. The absence of cracks in the concrete delayed, but did not prevent the onset of corrosion of coated bars. During consolidation of concrete, rubber head vibrators caused less damage to epoxy-coated reinforcement than did comparable metal heads. Hot water and adhesion tests were useful and practical for evaluating

  9. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  10. Preparation and Properties of Epoxy Resin-Coated Micro-Sized Ferrosilicon Powder

    OpenAIRE

    Ku,Jiangang; Chen,Huihuang; He,Kui; Yan,Quanxiang

    2016-01-01

    Ferrosilicon powder surface coated with a dense epoxy resin membrane was prepared via coating precipitation methods using silane coupling agents as the modifier and epoxy resin as the coating agent. FTIR, FESEM, MPMS-XL, and TG-DSC were used to analyze the morphology, surface composition, magnetic property and thermostability of ferrosilicon powder before and after the modification and coating. The experimental results indicate that epoxy resin membranes of a certain thickness were successful...

  11. Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

    Science.gov (United States)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-10-01

    Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

  12. Adhesion of epoxy primer to hydrotalcite conversion coated AA2024

    Science.gov (United States)

    Leggat, Robert Benton, III

    Hydrotalcite-based (HT) conversion coatings are being developed as an environmentally benign alternative to chromate conversion coatings (CCC). Accelerated exposure tests were conducted on epoxy primed, HT-modified AA2024 to gauge service performance. HT-based conversion coatings did not perform as well as the CCC when used with an epoxy primer. The current HT chemistries are optimized for stand-alone corrosion protection, however additional research into the primer/HT interactions is necessary before they can be implemented within a coating scheme. The relative contribution of mechanical and physico-chemical interactions in controlling adhesion has been investigated in this study. Practical adhesion tests were used to assess the dry and wet bond strength of epoxy primer on HT coatings using the pull-off tensile strength (POTS) as the figure of merit. The practical adhesion of HT coated samples generally fell between that observed for the CCC and bare AA2024. Laboratory testing was done to assess the physical and chemical properties of HT coatings. Contact angle measurements were performed using powders representative of different HT chemistries to evaluate the dispersive and acid-base character of the surface. The wet POTS correlated with the electrodynamic (dipole + dispersive) parameter of the surface tension. The HT surfaces were found to be predominantly basic. Given the basicity of epoxy, these results indicate that increasing the acidic character of HT coatings may increase the adhesion performance. This was supported by electrokinetic measurements in which the dry POTS was found to increase with decreasing conversion coating iso-electric point. The correlations with the dry and wet state adhesion are interpreted as indicating that dry state adhesion is optimized by minimizing unfavorable polar interactions between the basic epoxy and HT interfaces. Wet state adhesion, where polar interactions are disrupted, is dictated by non-polar bonding. FTIR

  13. Synthesis of cuprous oxide epoxy nanocomposite as an environmentally antimicrobial coating.

    Science.gov (United States)

    M El Saeed, Ashraf; Abd El-Fattah, M; Azzam, Ahmed M; Dardir, M M; Bader, Magd M

    2016-08-01

    Cuprous oxide is commonly used as a pigment; paint manufacturers begin to employ cuprous oxide as booster biocides in their formulations, to replace the banned organotins as the principal antifouling compounds. Epoxy coating was reinforced with cuprous oxide nanoparticles (Cu2O NPs). The antibacterial as well as antifungal activity of Cu2O epoxy nanocomposite (Cu2O EN) coating films was investigated. Cu2O NPs were also experimented for antibiofilm and time-kill assay. The thermal stability and the mechanical properties of Cu2O EN coating films were also investigated. The antimicrobial activity results showed slowdown, the growth of organisms on the Cu2O EN coating surface. TGA results showed that incorporating Cu2O NPs into epoxy coating considerably enhanced the thermal stability and increased the char residue. The addition of Cu2O NPs at lower concentration into epoxy coating also led to an improvement in the mechanical resistance such as scratch and abrasion. Cu2O NPs purity was confirmed by XRD. The TEM photograph demonstrated that the synthesized Cu2O NPs were of cubic shape and the average diameter of the crystals was around 25nm. The resulting perfect dispersion of Cu2O NPs in epoxy coating revealed by SEM ensured white particles embedded in the epoxy matrix. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

    Energy Technology Data Exchange (ETDEWEB)

    Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

    2004-07-01

    Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

  15. Preparation and Electrochemical Properties of Graphene/Epoxy Resin Composite Coating

    Science.gov (United States)

    Liao, Zijun; Zhang, Tianchi; Qiao, Sen; Zhang, Luyihang

    2017-11-01

    The multilayer graphene powder as filler, epoxy modified silicone resin as film-forming agent, anticorrosion composite coating has been created using sand dispersion method, the electrochemical performance was compared with different content of graphene composite coating and pure epoxy resin coating. The open circuit potential (OCP), potentiodynamic polarization curves (Tafel Plot) and electrochemical impedance spectroscopy (EIS) were tested. The test results showed that the anti-corrosion performance of multilayer graphene added has improved greatly, and the content of the 5% best corrosion performance of graphene composite coating.

  16. Thermal conductive epoxy enhanced by nanodiamond-coated carbon nanotubes

    Science.gov (United States)

    Zhao, Bo; Jiang, Guohua

    2017-11-01

    Nanodiamond (ND) particles were coated on the surface of carbon nanotubes (CNTs) by chemical reactions. Reliable bonding was formed by the combination of acyl chloride on NDs and amine group on CNTs. ND coated CNTs (CNT-ND) were dispersed into epoxy to fabricate thermal conductive resins. The results show that the surface energy of CNTs is decreased by the coated NDs, which is contributed to the excellent dispersion of CNT-NDs in the epoxy matrix. The heat-transfer channels were built by the venous CNTs cooperating with the coated NDs, which not only plays an effective role of heat conduction for CNTs and NDs, but also avoids the electrical leakage by the protection of NDs surrounding outside of CNTs. Electrical and thermal conductance measurements demonstrate that the influence of the CNT-ND incorporation on the electrical conductance is minor, however, the thermal conductivity is improved significantly for the epoxy filled with CNT-ND.[Figure not available: see fulltext.

  17. Protection of Steel Rebar in Salt-Contaminated Cement Mortar Using Epoxy Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    The Huu Nguyen

    2018-01-01

    Full Text Available Epoxy reinforced with two kinds of nanoparticles dealing with nano-SiO2 and nano-Fe2O3 was coated on steel rebar embedded in a chloride contaminated cement mortar. NaCl was added to the fresh Portland cement paste (at 0.3% and 0.5% by weight of cement to simulate the chloride contamination at the critical level. The effect of incorporating nanoparticles on the corrosion resistance of epoxy-coated steel rebar was investigated by linear potentiodynamic polarization and electrochemical impedance spectroscopy. For the 0.3 wt.% chloride mortars, the electrochemical monitoring of the coated steel rebars during immersion for 56 days in 0.1 M NaOH solutions suggested the beneficial role of nano-Fe2O3 particles in significantly improving the corrosion resistance of the epoxy-coated rebar. After 56 days of immersion, the nano-Fe2O3 reduced the corrosion current of epoxy-coated rebar by a factor of 7.9. When the chloride concentration in the cement mortar was 0.5 wt.%, the incorporation of nanoparticles into the epoxy matrix did not enhance the corrosion resistance of epoxy coating for the rebar. At this critical level, chloride ions initiated rebar corrosion through nanoparticles at the epoxy/rebar interface.

  18. Determination of Young's modulus of epoxy coated polyethylene micro-cantilever using phase-shift shadow moiré method

    Science.gov (United States)

    Lim, J. H.; Ratnam, M. M.; Azid, I. A.; Mutharasu, D.

    2011-11-01

    Young's moduli of various epoxy coated polyethylene terephthalate (PET) micro-cantilevers were determined from the deflection results obtained using the phase-shift shadow moiré (PSSM) method. The filler materials for epoxy coatings were aluminum and graphite powders that were mixed with epoxy at various percentages. Young's moduli were calculated from theory based on the deflection results. The PET micro-cantilever coated with aluminum-epoxy coating showed increasing value of Young's modulus when the ratios of the aluminum-epoxy were increased. The graphite-epoxy coating on the PET micro-cantilever also showed the same trend. The experimental results also show that Young's modulus of the graphite-epoxy coating is higher than aluminum-epoxy coating in comparison at the same mixing ratio.

  19. Preparations and applications in UV curing coatings of epoxy acrylates containing carboxyl

    International Nuclear Information System (INIS)

    Wu Yu Min

    1999-01-01

    This paper introduces preparations of epoxy acrylates containing carboxyl through the reactions of epoxy acrylates with butanedioic anhydride, pentanedioic anhydride, cis-butenedioic anhydride, phthalic anhydride, tetrabromophthalic anhydride and -tetrahydrophthalic anhydride. These epoxy acrylates containing carboxyl have been applied to UV-curing coatings and their effects on properties of UV-curing coatings have been studied

  20. Epoxy-based broadband anti-reflection coating for millimeter-wave optics

    OpenAIRE

    Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T.; Quealy, Erin; Richards, Paul L.; Siritanasak, Praween; Walker, William

    2013-01-01

    We have developed epoxy-based, broadband anti-reflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixin...

  1. Relationship between ion transport and the failure behavior of epoxy resin coatings

    International Nuclear Information System (INIS)

    Dong, Yuhua; Zhou, Qiong

    2014-01-01

    Highlights: •An epoxy resin-Q345 system with a sandwich structure was prepared. •Cl − ions permeated into epoxy resin coating prior to K + ions. •Free volume size and PAL increased when the coating was immersed into the solution. -- Abstract: An epoxy resin coating with a sandwich structure was prepared to investigate ion transport behavior in the coating. The macro- and micro- appearance of the coating immersed in 5 wt.% KCl solutions was observed by stereomicroscopy, scanning electron microscopy equipped with an energy dispersive spectrometer. The electrochemical property of the coating was characterized by electrochemical impedance spectroscopy, and change of free volume after immersion was characterized by positron annihilation lifetime spectroscopy. The results indicated that Cl − ions permeated into the coating prior to K + ions, the free volume size and positron annihilation lifetime of the coating increased during immersion

  2. Effect of pretreatments on electrodeposited epoxy coatings for electronic industries

    Directory of Open Access Journals (Sweden)

    Sironmani Palraj

    2016-02-01

    Full Text Available Waterborne epoxy coatings were prepared on aluminium (Al surfaces by cathodic electro-deposition on the pretreated surface of pickling, phosphating, chromating and anodizing. The electro-deposition experiments were done at two different voltages, 15 V and 25 V at room temperature in 10% epoxy coating formulations. Corrosion and thermal behavior of these coatings were investigated using electrochemical impedance spectroscopy (EIS and thermo gravimetric analysis (TGA. The coating exhibits better corrosion resistance in anodized Al surface than the other. But, TGA studies show that the thermal stability is higher in anodized and chromated Al surfaces. The surface morphology of these coatings were analyzed by SEM and AFM studies.

  3. Corrosion study of the graphene oxide and reduced graphene oxide-based epoxy coatings

    Science.gov (United States)

    Ghauri, Faizan Ali; Raza, Mohsin Ali; Saad Baig, Muhammad; Ibrahim, Shoaib

    2017-12-01

    This work aims to determine the effect of graphene oxide (GO) and reduced graphene oxide (rGO) incorporation as filler on the corrosion protection ability of epoxy coatings in saline media. GO was derived from graphite powder following modified Hummers’ method, whereas rGO was obtained after reduction of GO with hydrazine solution. About 1 wt.% of GO or rGO were incorporated in epoxy resin by solution mixing process followed by ball milling. GO and rGO-based epoxy composite coatings were coated on mild steel substrates using film coater. The coated samples were characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests after 1 and 24 h immersion in 3.5% NaCl. The results suggested that GO-based epoxy composite coatings showed high impedance and low corrosion rate.

  4. Velocity Measurement of ultrasonic for evaluation of aging epoxy coating in containment structure of nuclear power plant

    International Nuclear Information System (INIS)

    Eun, Gil Soo; Kim, Noh Yu; Nah, Hwan Seon; Song, Young Chol

    2001-01-01

    Relative variation of ultrasonic velocity in aging epoxy coating in nuclear plant is measured for evaluation of the degradation of the epoxy coating. Time delay for ultrasound to travel through the epoxy film due to change of ultrasonic velocity is measured indirectly using ultrasonic interferometry which compares two reflection waves from the same point of coating surface at two different distances. Magnitude of the difference of two waves increases or decreases depending on change of the time of flight of ultrasound in the epoxy film caused by heat damage in the epoxy coating. Based on the transfer functions of the wedge and the epoxy coating in frequency domain, the reflection wave is analyzed and related to the velocity of ultrasound in the epoxy coating. A specially designed conical wedge is adopted to minimize the waviness effect of the surface of the epoxy coating. Epoxy films are fabricated, degraded under the accelerated aging conditions and tested to evaluate the change of ultrasonic velocity in the films. The experimental results show that the method can be applied to evaluate quantitatively the sealing quality of the epoxy coating.

  5. Corrosion Protection of Steel by Epoxy-Organoclay Nanocomposite Coatings

    OpenAIRE

    Domna Merachtsaki; Panagiotis Xidas; Panagiotis Giannakoudakis; Konstantinos Triantafyllidis; Panagiotis Spathis

    2017-01-01

    The purpose of the present work was to study the corrosion behavior of steel coated with epoxy-(organo) clay nanocomposite films. The investigation was carried out using salt spray exposures, optical and scanning electron microscopy examination, open circuit potential, and electrochemical impedance measurements. The mechanical, thermomechanical, and barrier properties of pristine glassy epoxy polymer and epoxy-clay nanocomposites were examined. The degree of intercalation/exfoliation of clay ...

  6. Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Shihui [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Chen, Cheng; Cui, Mingjun [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Li, Wei [Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

    2017-06-15

    Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

  7. Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

    International Nuclear Information System (INIS)

    Qiu, Shihui; Chen, Cheng; Cui, Mingjun; Li, Wei; Zhao, Haichao; Wang, Liping

    2017-01-01

    Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

  8. Fault-tolerant epoxy-silane coating for corrosion protection of magnesium alloy AZ31

    NARCIS (Netherlands)

    Lamaka, S.V.; Xue, H.B.; Meis, N.N.A.H.; Esteves, A.C.C.; Ferreira, M.G.S.

    2015-01-01

    In this work, a hybrid epoxy-silane coating was developed for corrosion protection of magnesium alloy AZ31. The average thickness of the film produced by dip-coating procedure was 14 µm. The adhesion strength of the epoxy-silane coating to the Mg substrate was evaluated by pull-off tests and was

  9. Corrosion behavior of duplex polyaniline/epoxy coating on mild steel in 3% NaCl

    Directory of Open Access Journals (Sweden)

    Gvozdenović Milica M.

    2005-01-01

    Full Text Available The corrosion behavior and thermal stability of epoxy coatings electrodeposited on mild steel and on mild steel with electrochemically deposited polyaniline (PANI film were investigated by electrochemical impedance spectroscopy (EIS and thermo gravimetric analysis (TGA. The aim of the paper was to present new findings on the corrosion protection of mild steel by a duplex PANI/-epoxy coating in 3% NaCI solution and to determine the effect of thin PANI film on the protective properties of the coating. PANI film was deposited electrochemically on mild steel from an aqueous solution of 0.5 mol dm"3 sodium benzoate and 0.1 mol dm"3 aniline at a constant current density of 1.5 mA cm"2. Non-pigmented epoxy coatings on mild steel and on mild steel with PANI film were obtained by cathodic electrode position at constant voltage and stirring conditions. The resin concentration in the electrode position bath was 10 wt.% solid dispersion in water at pH 5.7. The applied voltage was 250 V, the temperature 26°C and the deposition time 3 min. It was shown that thin PANI film could be used to modify the surface of mild steel prior to epoxy coating deposition, due to the increased corrosion protection of a duplex PANI/epoxy coating comparing to an epoxy coating on mild steel in 3% NaCl solution.

  10. Electron beam processed plasticized epoxy coatings for surface protection

    International Nuclear Information System (INIS)

    Ibrahim, Mervat S.; Mohamed, Heba A.; Kandile, Nadia G.; Said, Hossam M.; Mohamed, Issa M.

    2011-01-01

    Highlights: · Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass -1 irradiation dose showed the best adhesion and passed bending tests. · The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. · The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass -1 ) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass -1 irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion protection for carbon steel and compete the

  11. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    Science.gov (United States)

    Pham, Gia Vu; Truc Trinh, Anh; To, Thi Xuan Hang; Duong Nguyen, Thuy; Trang Nguyen, Thu; Hoan Nguyen, Xuan

    2014-09-01

    In this study Fe3O4/CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe3O4) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe3O4/CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe3O4/CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe3O4/CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe3O4/CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe3O4/CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe3O4/CNTs composite in the epoxy matrix.

  12. Incorporation of Fe3O4/CNTs nanocomposite in an epoxy coating for corrosion protection of carbon steel

    International Nuclear Information System (INIS)

    Pham, Gia Vu; Trinh, Anh Truc; Hang To, Thi Xuan; Nguyen, Thuy Duong; Nguyen, Thu Trang; Nguyen, Xuan Hoan

    2014-01-01

    In this study Fe 3 O 4 /CNTs composite with magnetic property was prepared by attaching magnetic nanoparticles (Fe 3 O 4 ) to carbon nanotubes (CNTs) by hydrothermal method. The obtained Fe 3 O 4 /CNTs composite was characterized by Fourier transform infrared (FTIR) spectroscopy, powder x-ray diffraction and transmission electron microscopy. The Fe 3 O 4 /CNTs composite was then incorporated into an epoxy coating at concentration of 3 wt%. Corrosion protection of epoxy coating containing Fe 3 O 4 /CNTs composite was evaluated by electrochemical impedance spectroscopy and adhesion measurement. The impedance measurements show that Fe 3 O 4 /CNTs composite enhanced the corrosion protection of epoxy coating. The corrosion resistance of the carbon steel coated by epoxy coating containing Fe 3 O 4 /CNTs composite was significantly higher than that of carbon steel coated by clear epoxy coating and epoxy coating containing CNTs. FE-SEM photographs of fracture surface of coatings showed good dispersion of Fe 3 O 4 /CNTs composite in the epoxy matrix. (paper)

  13. Assessment of integrity of containment coating (Epoxy) using beta radiometry and NDT techniques

    International Nuclear Information System (INIS)

    Pujala, Usha; Sujatha, P.N.; Kumar, Amit; Menaka, M.; Subramanian, V.; Sriniyas, C.V.; Baskaran, R.; Venkataraman, B.; Preetha, R.; Kumar, J. Ashok

    2018-01-01

    The inner sides of walls of reactor containments and other fuel handling areas are coated with paint made of epoxy resins mainly for ease of decontamination and protecting rebar from corrosion environment. In addition, this gives the advantage in terms of ensuring additional leak tightness of reactor containment building (RCB) during the hypothetical Core Disruptive Accident (CDA) of Sodium Cooled Fast Reactors (SFR). During CDA, RCB will be bottled-up with sodium aerosols along with fuel and fission product aerosols. Sodium aerosols undergo chemical changes with progress of time to form hydroxide, carbonate and bicarbonate species upon reaction with atmospheric constituents. Of which, hydroxide aerosols are highly corrosive due to alkaline nature and it can cause damages to the epoxy coating. In this context, experiments have been conducted at ATF to assess the integrity of epoxy coating under the alkaline atmospheric conditions. Plywood, ordinary concrete and zinc plates are coated with epoxy paint and integrity of the coating is checked by exposing to sodium aerosols using beta radiometry technique (BRT), NDT techniques and gravimetric analysis. The results are presented in this paper

  14. Behavior of Epoxy-Coated Textured Reinforcing Bars

    Science.gov (United States)

    2018-04-01

    Cracking in bridge decks is a common but difficult problem to control. Both research and experience show that the use of epoxy-coated reinforcement, which is mandated by most state departments of transportation (DOTs) for bridge decks, increases c...

  15. Enhanced protective properties of epoxy/polyaniline-camphorsulfonate nanocomposite coating on an ultrafine-grained metallic surface

    International Nuclear Information System (INIS)

    Pour-Ali, Sadegh; Kiani-Rashid, Alireza; Babakhani, Abolfazl; Davoodi, Ali

    2016-01-01

    Highlights: • Preparing mild steel surface with ultrafine grains by wire brushing process. • Performance of a smart coating on micro- and nano-crystalline surfaces. • Corrosion evaluation, surface analysis and ac/dc electrochemical measurements. • Ultrafine surface grains improve protective behavior of epoxy/PANI-CSA coating. - Abstract: An ultrafine-grained surface layer on mild steel substrate with average grain size of 77 nm was produced through wire brushing process. Surface grain size was determined through transmission electron microscopy and X-ray diffraction methods. This substrate was coated with epoxy and an in situ synthesized epoxy/polyaniline-camphorsulfonate (epoxy/PANI-CSA) nanocomposite. The corrosion behavior was studied by open circuit potential, potentiodynamic polarization and impedance measurements. Results of electrochemical tests evidenced the enhanced protective properties of epoxy/PANI-CSA coating on the substrate with ultrafine-grained surface.

  16. Enhanced protective properties of epoxy/polyaniline-camphorsulfonate nanocomposite coating on an ultrafine-grained metallic surface

    Energy Technology Data Exchange (ETDEWEB)

    Pour-Ali, Sadegh, E-mail: pourali2020@ut.ac.ir; Kiani-Rashid, Alireza; Babakhani, Abolfazl; Davoodi, Ali

    2016-07-15

    Highlights: • Preparing mild steel surface with ultrafine grains by wire brushing process. • Performance of a smart coating on micro- and nano-crystalline surfaces. • Corrosion evaluation, surface analysis and ac/dc electrochemical measurements. • Ultrafine surface grains improve protective behavior of epoxy/PANI-CSA coating. - Abstract: An ultrafine-grained surface layer on mild steel substrate with average grain size of 77 nm was produced through wire brushing process. Surface grain size was determined through transmission electron microscopy and X-ray diffraction methods. This substrate was coated with epoxy and an in situ synthesized epoxy/polyaniline-camphorsulfonate (epoxy/PANI-CSA) nanocomposite. The corrosion behavior was studied by open circuit potential, potentiodynamic polarization and impedance measurements. Results of electrochemical tests evidenced the enhanced protective properties of epoxy/PANI-CSA coating on the substrate with ultrafine-grained surface.

  17. Effect of epoxy resin sealing on corrosion resistance of arc spraying aluminium coating using cathode electrophoresis method

    Science.gov (United States)

    Pang, Xuming; Wang, Runqiu; Wei, Qian; Zhou, Jianxin

    2018-01-01

    Arc-sprayed Al coating was sealed with epoxy resin using the cathode electrophoresis method. The anti-corrosion performance of the coatings sealed with epoxy resin was studied by means of a 3.5 wt.% NaCl solution test at 40 °C. For comparison, the anti-corrosion performance of Al coating sealed with boiling water was also performed under the same conditions. The results show that epoxy resin with a thickness of about 20 microns can entirely cover open pores and decreases the surface roughness of the as-sprayed Al coating, and the epoxy resin even permeates into the gaps among lamellar splats from open pores. After corrosion, the thickness of the epoxy resin layer is unchanged and can still cover the as-sprayed Al coating entirely. However, the thickness of Al coating sealed with boiling water decreases from 100 to 40 microns, which indicates that the arc-sprayed Al coating has much better corrosion resistance than the Al coating sealed with boiling water. Meanwhile, the content of substituted benzene ring in the epoxy resin increases, but aromatic ring decreases according to the fourier transform infrared spectra, which will cause the rigidity of the epoxy resin to increase, but the toughness slightly decreases after corrosion.

  18. Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline–camphorsulfonate nanocomposite coating

    International Nuclear Information System (INIS)

    Pour-Ali, Sadegh; Dehghanian, Changiz; Kosari, Ali

    2015-01-01

    Highlights: • Epoxy/polyaniline–camphorsulfonate nanocomposite coating well protects steel rebar. • Coating performance is evaluated by impedance measurements up to 1 year. • Ultimate bond strength between the coated rebars and concrete is measured. • Self-compacting concrete shows better anticorrosive property compared to normal one. - Abstract: In this study, an epoxy/polyaniline–camphorsulfonate nanocomposite (epoxy/PANI–CSA) is employed to protect reinforcing steels in chloride-laden concrete environment. The synthesized nanocomposite was characterized using Fourier transform infrared spectroscopy and transmission electron microscopy. Bare, epoxy-coated and epoxy/PANI–CSA nanocomposite-coated steel rebars were embedded in normal and self-compacting concretes. To evaluate their corrosion behaviors, open circuit potential and impedance measurements were performed for the duration of 1 year. Ultimate bond strength of concrete with the reinforcement bars were measured in corroded and uncorroded conditions. It was found that epoxy/PANI–CSA coating provides good corrosion resistance and durable bond strength with concrete for steel rebars

  19. Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

    Energy Technology Data Exchange (ETDEWEB)

    Cui, Mingjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Ren, Siming [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Chen, Jia; Liu, Shuan [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhang, Guangan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Xue, Qunji, E-mail: qjxue@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

    2017-03-01

    Highlights: • Hexagonal boron nitride nanosheets were well dispersed by using water-soluble carboxylated aniline trimer as dispersant. • The best corrosion performance of waterborne epoxy coatings was achieved with the addition of 1 wt% h-BN. • The decrease of the pores and defects of coating matrix inhibits the diffusion and water absorption of corrosive medium in the coating. - Abstract: Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT{sup −}) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT{sup −}, as proved by Raman and UV–vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 10{sup 6} Ω cm{sup 2}) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

  20. Novel epoxy-benzoxazine water-based emulsions with reactive benzoxazine surfactants for coatings

    Directory of Open Access Journals (Sweden)

    M. Krajnc

    2014-08-01

    Full Text Available Novel epoxy-benzoxazine emulsions designed for water-based coatings were prepared and investigated. Bisphenol A-based epoxy resins with molar weights of 340, 377 and 1750 g/mol along with epoxidized soybean oil were emulsified using mono- and bi-functional benzoxazine surfactants, which are able to react with epoxy resins at their cure temperature. The structure of synthesized surfactants carrying one or two polyether chains was confirmed using Fourier transform infrared spectroscopy, 1H nuclear magnetic resonance and differential scanning calorimetry. Stability of emulsions was verified by particle diameters measurements. Coatings, made directly from emulsions, were dried and cured at elevated temperature using 3,3'-dimetoxybenzidine as curing agent to ensure a highly cross-linked structure of thermosetting films. Curing process, thermal properties and hardness of cured films were investigated. It was found that benzoxazine molecules were well incorporated into the epoxy network upon curing, which ensures no void structure of cured copolymer and enhanced coating properties.

  1. Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

    Science.gov (United States)

    Cui, Mingjun; Ren, Siming; Chen, Jia; Liu, Shuan; Zhang, Guangan; Zhao, Haichao; Wang, Liping; Xue, Qunji

    2017-03-01

    Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT-) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT-, as proved by Raman and UV-vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 106 Ω cm2) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

  2. Effects of surface roughness, texture and polymer degradation on cathodic delamination of epoxy coated steel samples

    International Nuclear Information System (INIS)

    Khun, N.W.; Frankel, G.S.

    2013-01-01

    Highlights: ► Cathodic delamination of epoxy coated steel samples was studied using SKP. ► Delamination of the coating decreased with increased substrate surface roughness. ► Delamination of the coating was faster on the substrate with parallel surface scratches. ► Delamination of the coating exposed to weathering conditions increased with prolonged exposure. - Abstract: The Scanning Kelvin Probe (SKP) technique was used to investigate the effects of surface roughness, texture and polymer degradation on cathodic delamination of epoxy coated steel. The cathodic delamination rate of the epoxy coatings dramatically decreased with increased surface roughness of the underlying steel substrate. The surface texture of the steel substrates also had a significant effect in that samples with parallel abrasion lines exhibiting faster cathodic delamination in the direction of the lines compared to the direction perpendicular to the lines. The cathodic delamination kinetics of epoxy coatings previously exposed to weathering conditions increased with prolonged exposure due to pronounced polymer degradation. SEM observation confirmed that the cyclic exposure to UV radiation and water condensation caused severe deterioration in the polymer structures with surface cracking and erosion. The SKP results clearly showed that the cathodic delamination of the epoxy coatings was significantly influenced by the surface features of the underlying steel substrates and the degradation of the coatings.

  3. Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.

    Science.gov (United States)

    Atta, Ayman M; El-Saeed, Ashraf M; Al-Lohedan, Hamad A; Wahby, Mohamed

    2017-06-02

    Montmorillonite (MMT) clay mineral is widely used as filler for several organic coatings. Its activity is increased by exfoliation via chemical modification to produce nanomaterials. In the present work, the modification of MMT to form nanogel composites is proposed to increase the dispersion of MMT into epoxy matrices used to fill cracks and holes produced by the curing exotherms of epoxy resins. The dispersion of MMT in epoxy improved both the mechanical and anti-corrosion performance of epoxy coatings in aggressive marine environments. In this respect, the MMT surfaces were chemically modified with different types of 2-acrylamido-2-methyl propane sulfonic acid (AMPS) nanogels using a surfactant-free dispersion polymerization technique. The effect of the chemical structure, nanogel content and the interaction with MMT surfaces on the surface morphology, surface charges and dispersion in the epoxy matrix were investigated for use as nano-filler for epoxy coatings. The modified MMT nanogel epoxy composites showed excellent resistance to mechanical damage and salt spray resistance up to 1000 h. The interaction of MMT nanogel composites with the epoxy matrix and good response of AMPS nanogel to sea water improve their ability to act as self-healing materials for epoxy coatings for steel.

  4. Enhanced protective properties and UV stability of epoxy/graphene nanocomposite coating on stainless steel

    Directory of Open Access Journals (Sweden)

    H. Alhumade

    2016-12-01

    Full Text Available Epoxy-Graphene (E/G nanocomposites with different loading of graphene were prepared via in situ prepolymerization and evaluated as protective coating for Stainless Steel 304 (SS304. The prepolymer composites were spin coated on SS304 substrates and thermally cured. Transmission Electron Microscopy (TEM and Scanning Electron Microscopy (SEM were utilized to examine the dispersion of graphene in the epoxy matrix. Epoxy and E/G nanocomposites were characterized using X-ray diffraction (XRD and Fourier Transform Infrared (FTIR techniques and the thermal behavior of the prepared coatings is analyzed using Thermogravimetric analysis (TGA and Differential scanning calorimetry (DSC. The corrosion protection properties of the prepared coatings were evaluated using Electrochemical Impedance Spectroscopy (EIS and Cyclic Voltammetry (CV measurements. In addition to corrosion mitigation properties, the long-term adhesion performance of the coatings was evaluated by measuring the adhesion of the coatings to the SS304 substrate after 60 days of exposure to 3.5 wt% NaCl medium. The effects of graphene loading on the impact resistance, flexibility, and UV stability of the coating are analyzed and discussed. SEM was utilized to evaluate post adhesion and UV stability results. The results indicate that very low graphene loading up to 0.5 wt % significantly enhances the corrosion protection, UV stability, and impact resistance of epoxy coatings.

  5. An experimental study on moisture absorption for jute-epoxy composite with coatings exposed to different pH media

    Directory of Open Access Journals (Sweden)

    Radhika Londhe

    2016-09-01

    The purpose of this work is to study the moisture absorption and mechanical properties of jute-epoxy composites. Jute fibres are treated with NaOH before manufacturing of composite laminate in order to improve adhesion with epoxy material. Further jute-epoxy composite specimens were coated with epoxy resin and acrylic paint. Composite specimens with and without coatings are subjected to absorption in solutions of different pH media, for 28 days (666 h. The effect of coatings on reduction in moisture absorption for jute-epoxy composite is presented in this current work.

  6. Enhanced protective properties of epoxy/polyaniline-camphorsulfonate nanocomposite coating on an ultrafine-grained metallic surface

    Science.gov (United States)

    Pour-Ali, Sadegh; Kiani-Rashid, Alireza; Babakhani, Abolfazl; Davoodi, Ali

    2016-07-01

    An ultrafine-grained surface layer on mild steel substrate with average grain size of 77 nm was produced through wire brushing process. Surface grain size was determined through transmission electron microscopy and X-ray diffraction methods. This substrate was coated with epoxy and an in situ synthesized epoxy/polyaniline-camphorsulfonate (epoxy/PANI-CSA) nanocomposite. The corrosion behavior was studied by open circuit potential, potentiodynamic polarization and impedance measurements. Results of electrochemical tests evidenced the enhanced protective properties of epoxy/PANI-CSA coating on the substrate with ultrafine-grained surface.

  7. Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

    2015-08-01

    Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

  8. Effect of nitrogen-doped carbon dots on the anticorrosion properties of waterborne epoxy coatings

    Science.gov (United States)

    Ren, Siming; Cui, Mingjun; Zhao, Haichao; Wang, Liping

    2018-06-01

    In this work, nitrogen-doped carbon dots (NCDs) are prepared by solvothermal method and the effect of NCDs on the anticorrosion property of waterborne epoxy (EP) is investigated. Scanning probe microscopy results show that the size of the NCDs is about 4–6 nm. In addition, the anticorrosion property of NCD-incorporated waterborne epoxy coatings is investigated via electrochemical techniques and scanning electron microscopy. Electrochemical results demonstrate that the impedance modulus of 2.0% NCDs/EP is 364 times higher than that of blank EP after 800 h of immersion, indicating significant enhancement in the anticorrosion property of waterborne epoxy coating. The reason is that NCDs with lots of surface functional groups can connect with waterborne epoxy to suppress enlargement of the pores, and reduce the diffusion of oxygen in the coating, thus cutting off the connection between the substrate and oxygen, and delaying corrosion of the substrate.

  9. Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wen; Li, Wenfang, E-mail: mewfli@163.com; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

    2017-05-31

    Highlights: • The surface roughness and surface free energy of the AA6063 are significantly increased after TZVCC treatment. • The anti-corrosion performance of the AA6063 is effectively enhanced after TZVCC treatment. • Both the corrosion resistance and wet adhesion properties of the epoxy coating on the AA6063 are noticeably improved after TZVCC treatment. - Abstract: In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

  10. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    International Nuclear Information System (INIS)

    Xu, J.L.; Huang, Z.X.; Luo, J.M.; Zhong, Z.C.

    2014-01-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H 2 SO 4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H 2 SO 4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates

  11. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Xu, J.L., E-mail: jlxu@nchu.edu.cn; Huang, Z.X.; Luo, J.M.; Zhong, Z.C., E-mail: zzhong.2006@yahoo.com.cn

    2014-04-15

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H{sub 2}SO{sub 4} solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H{sub 2}SO{sub 4} solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings. - Highlights: • The titania particles enhanced epoxy resin coatings were prepared on sintered NdFeB by cathodic electrophoretic deposition. • The titania particles could be uniformly dispersed and embedded in the epoxy resin matrix. • With increasing titania concentrations, the surface roughness and the microhardness of composite coatings increased. • The addition of titania particles greatly improved the corrosion resistance of the epoxy coatings. • The composition coatings did not deteriorate the magnetic properties of NdFeB substrates.

  12. Towards Washable Electrotextile UHF RFID Tags: Reliability Study of Epoxy-Coated Copper Fabric Antennas

    Directory of Open Access Journals (Sweden)

    Shiqi Wang

    2015-01-01

    Full Text Available We investigate the impact of washing on the performance of passive UHF RFID tags based on dipole antennas fabricated from copper fabric and coated with protective epoxy coating. Initially, the tags achieved read ranges of about 8 meters, under the European RFID emission regulation. To assess the impact of washing on the performance of the tags, they were washed repeatedly in a washing machine and measured after every washing cycle. Despite the reliability challenges related to mechanical stress, the used epoxy coating was found to be a promising coating for electrotextile tags in moist conditions.

  13. Steel Protective Coating Based on Plasticized Epoxy Acrylate Formulation Cured by Electron Beam Irradiation

    International Nuclear Information System (INIS)

    Ibrahim, M.S.; Said, H.M.; Mohamed, I.M.; Mohamed, H.A.; Kandile, N.G.

    2011-01-01

    Electron beam (EB) was used to cure coatings based on epoxy acrylate oligomer (EA) and different plasticizers such as epoxidized soybean oil, glycerol and castor oil. The effect of irradiation doses (10, 25, 50 kGy) on the curing epoxy acrylate formulations containing plasticizers was studied. In the addition, the effect of the different plasticizers on the end use performance properties of epoxy acrylate coatings such as hardness, bending, adhesion, acid and alkali resistance tests were investigated. It was observed that the incorporation of castor oil in epoxy acrylate, diluted by 1,6 hexandiol diacrylate monomer (HD) with a ratio (EA 70%, HD 20%, castor oil 10%) under the dose 10 kGy improved the physical, chemical and mechanical properties of cured films than the other plasticizers. On the other hand, sunflower free fatty acids were epoxidized in-situ under well established conditions and then was subjected to react with aniline in sealed ampoules under inert atmosphere at 140 degree C. The produced adduct was added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was observed that the formula containing 0.4 gm of aniline adduct / 100 gm epoxy acrylate resin gave the best corrosion protection for carbon steel

  14. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    International Nuclear Information System (INIS)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-01-01

    Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO 2 , ZrO 2 , V 2 O 5 , Al 2 O 3 , etc.), metal fluoride (ZrF 4 , AlF 3 , etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  15. Tensile strength of glass fibres with carbon nanotube–epoxy nanocomposite coating: Effects of CNT morphology and dispersion state

    OpenAIRE

    Siddiqui, Naveed A.; Li, Erin L.; Sham, Man-Lung; Tang, Ben Zhong; Gao, Shang Lin; Mäder, Edith; Kim, Jang-Kyo

    2010-01-01

    A study has been made of a concept of 'healing' coatings applied onto the brittle fibre surface to reduce the stress concentrations and thus to improve the reinforcing efficiency in a composite. Coatings made from neat epoxy and carbon nanotube (CNT) reinforced epoxy nanocomposite were applied onto the individual glass fibres as well as rovings. It is shown that the 0.3 wt.% CNT–epoxy nanocomposite coating gave rise to a significant increase in tensile strength of the single fibre for all gau...

  16. ELABORATION OF AN EPOXY COATING REINFORCED WITH ZIRCONIUM CARBIDE NANOSTRUCTURES

    Directory of Open Access Journals (Sweden)

    Lucia G. Díaz-Barriga

    2013-12-01

    Full Text Available This work shows the preparation of a transparent epoxy coating reinforced with 200 PPM of zirconium carbide nanostructures. The nanostructures of ZrC were prepared by mechanosynthesis. The additive characteristics analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM were presented. Epoxy coating adhesion on a steel plate was analyzed using MEB. Thermogravimetric analysis (TGA was performed to the reinforced paints between 20-700 °C. The reinforced enamel was compared with an enamel without nanostructures. There is not vaporization of reinforced enamel at a 95 y 100 °C with ZrC particles size of 10 µm y 120 nm respectively. The final enamel degradation is slower when there is a 14% by weight of the residue and 426 °C with 120nm diameter particles.

  17. Ultrasound-assisted synthesis of zinc molybdate nanocrystals and molybdate-doped epoxy/PDMS nanocomposite coatings for Mg alloy protection.

    Science.gov (United States)

    Eduok, Ubong; Szpunar, Jerzy

    2018-06-01

    Zinc molybdate (ZM) is a safer anticorrosive additive for cooling systems when compared with chromates and lead salts, due to its insolubility in aqueous media. For most molybdate pigments, their molybdate anion (MoO 4 -2 ) acts as an anionic inhibitor and its passivation capacity is comparable with chromate anion (CrO 4 -2 ). To alleviate the environmental concerns involving chromates-based industrial protective coatings, we have proposed new alternative in this work. We have synthesized ZM nanocrystals via ultrasound-assisted process and encapsulated them within an epoxy/PDMS coating towards corrosion protection. The surface morphology and mechanical properties of these ZM doped epoxy/PDMS nanocomposite coatings is exhaustively discussed to show the effect of ZM content on protective properties. The presence of ZM nanocrystals significantly contributed to the corrosion barrier performance of the coating while the amount of ZM nanocrystals needed to prepare an epoxy coating with optimum barrier performance was established. Beyond 2 wt% ZM concentration, the siloxane-structured epoxy coating network became saturated with ZM pigments. This further broadened inherent pores channels, leading to the percolation of corrosion chloride ions through the coating. SEM evidence has revealed proof of surface delamination on ZM3 coating. A model mechanism of corrosion resistance has been proposed for ZM doped epoxy/PDMS nanocomposite coatings from exhaustive surface morphological investigations and evidence. This coating matrix may have emerging applications in cooling systems as anticorrosive surface paints as well as create an avenue for environmental corrosion remediation. Copyright © 2018 Elsevier B.V. All rights reserved.

  18. Long-Term Atmospheric Corrosion Behavior of Epoxy Prime Coated Aluminum Alloy 7075-T6 in Coastal Environment

    Directory of Open Access Journals (Sweden)

    Sheng Zhang

    2018-06-01

    Full Text Available The atmospheric corrosion of epoxy prime coated aluminum alloy 7075-T6 exposed for 7, 12 and 20 years was investigated. The remaining thicknesses of epoxy prime coatings for macroscopically intact coating areas followed a normal distribution and decreased linearly. EIS results demonstrated that the corrosion resistance of the coating decreased with exposure time. After 20 years of exposure, the epoxy coating had lost its protection as cracks existed within the coating and exfoliation corrosion had occurred on the substrate. The substrate was sensitive to exfoliation corrosion through metallographic and TEM analysis. The corrosion products were mainly hydroxides of aluminum. The morphology and chemical compositions of the coating bubbling area and propagation characterizations of exfoliation corrosion were analyzed by SEM, EPMA and EDS. Cracks between the lumps of corrosion products provided the channels for the transmission of corrosion mediums. Furthermore, the mechanical model was proposed to analyze the propagation characterization of exfoliation corrosion.

  19. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Wen; Li, Wenfang, E-mail: mewfli@scut.edu.cn; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-30

    Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5}, Al{sub 2}O{sub 3}, etc.), metal fluoride (ZrF{sub 4}, AlF{sub 3}, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  20. Erosion protection of carbon-epoxy composites by plasma-sprayed coatings

    International Nuclear Information System (INIS)

    Alonso, F.; Fagoaga, I.; Oregui, P.

    1991-01-01

    This paper deals with the production of plasma-sprayed erosion-resistant coatings on carbon-fibre - epoxy composites, and the study of their erosion behaviour. The heat sensitivity of the composite substrate requires a specific spraying procedure in order to avoid its degradation. In addition, several bonding layers were studied to allow spraying of the protective coatings. Two different functional coatings were sprayed onto an aluminium-glass bonding layer, a WC-12Co cermet and an Al 2 O 3 ceramic oxide. The microstructure and properties of these coatings were studied and their erosion behaviour determined experimentally in an erosion-testing device. (orig.)

  1. Friction and wear behavior of nanosilica-filled epoxy resin composite coatings

    International Nuclear Information System (INIS)

    Kang Yingke; Chen Xinhua; Song Shiyong; Yu Laigui; Zhang Pingyu

    2012-01-01

    Hydrophilic silica nanoparticles (abridged as nano-SiO 2 ) surface-capped with epoxide were dispersed in the solution of epoxy resin (abridged as EP) in tetrahydrofuran under magnetic stirring. Resultant suspension of nano-SiO 2 in EP was then coated onto the surface of glass slides and dried at 80 °C in a vacuum oven for 2 h, generating epoxy resin-nanosilica composite coatings (coded as EP/nano-SiO 2 ). EP coating without nano-SiO 2 was also prepared as a reference in the same manner. A water contact angle meter and a surface profiler were separately performed to measure the water contact angles and surface roughness of as-prepared EP/nano-SiO 2 composite coatings. The friction and wear behavior of as-prepared EP/nano-SiO 2 composite coatings sliding against steel in a ball-on-plate contact configuration under unlubricated condition was evaluated. Particularly, the effect of coating composition on the friction and wear behavior of the composite coatings was highlighted in relation to their microstructure and worn surface morphology examined by means of scanning electron microscopy. Results indicate that EP/nano-SiO 2 composite coatings have a higher surface roughness and water contact angle than EP coating. The EP-SiO 2 coatings doped with a proper amount of hydrophilic SiO 2 nanoparticles show lower friction coefficient than EP coating. However, the introduction of surface-capped nanosilica as the filler results in inconsistent change in the friction coefficient and wear rate of the filled EP-matrix composites; and it needs further study to achieve well balanced friction-reducing and antiwear abilities of the composite coatings for tribological applications.

  2. The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

    Science.gov (United States)

    Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

    2016-10-01

    An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO2, ZrO2, V2O5, Al2O3, etc.), metal fluoride (ZrF4, AlF3, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

  3. The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir; Vakili, H.; Amini, R.

    2015-02-01

    Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

  4. Advanced Nanocomposite Coatings of Fusion Bonded Epoxy Reinforced with Amino-Functionalized Nanoparticles for Applications in Underwater Oil Pipelines

    OpenAIRE

    Patricia A. Saliba; Alexandra A. P. Mansur; Herman S. Mansur

    2016-01-01

    The performance of fusion-bonded epoxy coatings can be improved through advanced composite coatings reinforced with nanomaterials. Hence, in this study a novel organic-inorganic nanocomposite finish was designed, synthesized, and characterized, achieved by adding γ-aminopropyltriethoxysilane modified silica nanoparticles produced via sol-gel process in epoxy-based powder. After the curing process of the coating reinforced with nanoparticles, the formation of a homogenous novel nanocomposite w...

  5. Atmospheric corrosion resistance of epoxy duplex coated electrogalvanized steel exposed in marine, industrial and urban sites at pakistan

    International Nuclear Information System (INIS)

    Bano, H.; Kazmi, S.A.

    2017-01-01

    An epoxy based duplex coating system (Electrogalvanized Mild Steel/Etch Primer/Epoxy-Polyamide Primer/ Epoxy-Amine Topcoat System) embedded with iron oxide, zinc chromate and titanium dioxide pigments was studied to ascertain its corrosion resistant synergistic performance at various anthropogenic sites of Karachi coastal city while salt spray test was also executed for reference. Coating performance was ascertained by visual morphological inspection, gloss measurements, Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray (EDX) analysis and by Fourier Transform Infrared (FTIR) Spectroscopy. SEM and EDX results corroborated high degradation of epoxy coating at marine site experiment as substantial increment in oxygen/carbon ratio and high concentration of Ti at coating surface due to ex-corporation of pigments were noticed. Worst performance of epoxy coating at marine test site as compared to salt spray testing may be due to the salt-laden winds of Karachi coastal city and corrosive constituents incorporated in atmospheres from industrial and automobiles exhaust. General diminution trend in gloss value, depletion of morphological features witnessed through SEM micrographs, curtailment of aryl ether and aromatic nuclei signals in FTIR spectrum, and emergence of new peaks in the 1620-1800 cm-1 region correspond to formation of new oxidation products; concluded that an insignificant protection offered by the epoxy coating due to its outdoor aging which led to ex-capsulation of pigments under moist conditions. Appraisal of these results have furnished an average coating performance correlation of 547.5 hpy (hours of salt spray test equivalence per year exposure test) at marine test site and 528 hpy at industrial test site in terms of blistering while equivalence mean in terms of rusting were found 680 hpy and 567 hpy at marine and industrial test sites respectively. (author)

  6. Monitoring underlying epoxy-coated St-37 corrosion via 8-hydroxyquinoline as a fluorescent indicator

    Science.gov (United States)

    Roshan, Shamim; Sarabi Dariani, Ali Asghar; Mokhtari, Javad

    2018-05-01

    In the present study, successful performance of 8-hydroxyquinoline (8-HQ) as a ferric ion sensitive indicator is described. 8-HQ was used in epoxy coating because of its desirable properties. It doesn't exhibit premature fluorescence when mixed with coating precursors. Additionally it shows fluorescence turn-on mechanism upon chelate formation with Fe2+/Fe3+ ions produced during anodic reaction. The effect of different concentrations of 8-HQ (0.05, 0.1, 0.5 and 1 wt.%) incorporated in the epoxy coating on corrosion detection as well as optical and electrochemical behavior of the applied coating were studied. The fluorescence property of 8-HQ/Fe3+ solutions was evaluated by using fluorometer. The UV-Visible spectroscopy was used to investigate the effect of 8-HQ presence in the coating on transparency of the free films of the samples. The corrosion detection was performed by fluorescence microscope and the anti-corrosion performance of coated samples containing different concentrations of 8-HQ was studied using salt spray standard test and electrochemical impedance spectroscopy (EIS). The results of UV-Visible spectroscopy demonstrated that increasing 8-HQ concentration causes a slight decrease in coating transparency. According to the results of electrochemical impedance spectroscopy (EIS) measurements, the polarization resistance of the coated St-37 sample containing 0.1 wt.% 8-HQ was about 109 Ohm cm2 after 6 weeks immersion in corrosive electrolyte, while St-37 plates coated with other 8-HQ concentrations showed decreased resistance levels of about 106 Ohm cm2, during the same immersion period. Based on fluorescence microscopic investigation, as a result of incorporating 8-HQ into the epoxy matrix, fluorescence could be observed in regions where Fe2+/Fe3+ ions were produced through anodic reactions. This method is capable of detecting corrosion in situ at early stages before the metal surface suffers serious damages.

  7. Advanced Nanocomposite Coatings of Fusion Bonded Epoxy Reinforced with Amino-Functionalized Nanoparticles for Applications in Underwater Oil Pipelines

    Directory of Open Access Journals (Sweden)

    Patricia A. Saliba

    2016-01-01

    Full Text Available The performance of fusion-bonded epoxy coatings can be improved through advanced composite coatings reinforced with nanomaterials. Hence, in this study a novel organic-inorganic nanocomposite finish was designed, synthesized, and characterized, achieved by adding γ-aminopropyltriethoxysilane modified silica nanoparticles produced via sol-gel process in epoxy-based powder. After the curing process of the coating reinforced with nanoparticles, the formation of a homogenous novel nanocomposite with the development of interfacial reactions between organic-inorganic and inorganic-inorganic components was observed. These hybrid nanostructures produced better integration between nanoparticles and epoxy matrix and improved mechanical properties that are expected to enhance the overall performance of the system against underwater corrosion.

  8. Mechanical behavior of nanocellulose coated jute/green epoxy composites

    Science.gov (United States)

    Jabbar, A.; Militký, J.; Ali, A.; Usman Javed, M.

    2017-10-01

    The present study was aimed to investigate the effect of nanocellulose coating on the mechanical behavior of jute/green epoxy composites. Cellulose was purified from waste jute fibers, converted to nanocellulose by acid hydrolysis and subsequently 3, 5 and 10 wt % of nanocellulose suspensions were coated over woven jute reinforcement. The composites were prepared by hand layup and compression molding technique. The surface topologies of treated jute fibers, jute cellulose nanofibrils (CNF), nanocellulose coated jute fabrics and fractured surfaces of composites were characterized by scanning electron microscopy (SEM). The prepared composites were evaluated for tensile, flexural, fatigue and fracture toughness properties. The results revealed the improvement in tensile modulus, flexural strength, flexural modulus, fatigue life and fracture toughness of composites with the increase in concentration of nanocellulose coating over jute reinforcement except the decrease in tensile strength.

  9. SYNTHESIS AND STUDY OF CORROSION PERFORMANCE OF EPOXY COATING CONTAINING MULTI-WALLED CARBON NANOTUBE/ POLY ORTHO AMINOPHENOL NANOCOMPOSITE

    Directory of Open Access Journals (Sweden)

    N. Bahrami Panah

    2016-03-01

    Full Text Available The epoxy coatings containing multi-walled carbon nanotube/ poly ortho aminophenol nanocomposite were prepared and used as anticorrosive coatings. The nanocomposites with different contents of carbon nanotube were synthesized in a solution of sodium dodecyl sulfate and ammonium peroxy disulfate as a surfactant and an oxidant, respectively. The morphology and structural properties were confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy methods. The mean size of nanocomposite particles was 20-35 nm determined by scanning electron microscopy. The epoxy coatings containing the nanocomposites were applied over mild steel panels and their corrosion performance was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization measurements in a 3.5 % sodium chloride solution. The results showed that epoxy coatings consisting of nanocomposite with 1 wt.% multi-walled carbon nanotube exhibited higher anticorrosive properties than other prepared coatings of different carbon nanotube contents, which could be due to the strong interaction between the mild steel surface and the conjugated nanocomposite.

  10. Morphology and Properties of Geopolymer Coatings on Glass Fibre-Reinforced Epoxy (GRE pipe

    Directory of Open Access Journals (Sweden)

    Shahedan Noor Fifinatasha

    2016-01-01

    Full Text Available Geopolymer coatings were coated on glass fibre-reinforced epoxy (GRE pipe by using kaolin, white clay and silica sand as source materials and sodium hydroxide (NaOH and sodium silicate (Na2SiO3 as alkaline solution. The microstructure and mechanical property of geopolymer coating on GRE pipe were methodically investigated through morphology analysis, and flexural strength test. The result indicates the microstructure and interfacial layer between geopolymer coating and GRE pipe significantly influence the mechanical property of geopolymer coating. However, different source materials gave different microstructure and property in geopolymer coating.

  11. Hierarchically rough, mechanically durable and superhydrophobic epoxy coatings through rapid evaporation spray method

    International Nuclear Information System (INIS)

    Simovich, Tomer; Wu, Alex H.; Lamb, Robert N.

    2015-01-01

    A mechanically durable and scalable superhydrophobic coating was fabricated by combining the advantages of both bottom-up and top-down approaches into a one-pot, one-step application method. This is achieved by spray coating a solution consisting of silica nanoparticles, which are embedded within epoxy resin, onto a heated substrate to rapidly drive both solvent evaporation and curing simultaneously. By maintaining a high substrate temperature, the arrival of spray-delivered micrometer-sized droplets are rapidly cured onto the substrate to form surface microroughness, while simultaneously, rapid solvent evaporation within each droplet results in the formation of a nanoporous structure. SEM, dual-beam FIB, and cross-sectional TEM/EDAX elemental mapping were used to confirm both the chemistry and the requisite micro- and nano-porosity within the coating structure requisite for superhydrophobicity. The resultant coatings exhibit contact angles greater than 150° (153.8° ± 0.8°) and roll-off angles of 8° ± 2°, with a coating hardness of 6H on the pencil hardness scale, and a rating of 5 on an ASTM crosshatch test. - Highlights: • A highly superhydrophobic coating was fabricated utilizing epoxy and nanoparticles. • The coating was demonstrated to be very durable and abrasion resistant. • The fabrication involves a novel, scalable one-pot synthesis technique

  12. Hierarchically rough, mechanically durable and superhydrophobic epoxy coatings through rapid evaporation spray method

    Energy Technology Data Exchange (ETDEWEB)

    Simovich, Tomer; Wu, Alex H.; Lamb, Robert N., E-mail: rnlamb@unimelb.edu.au

    2015-08-31

    A mechanically durable and scalable superhydrophobic coating was fabricated by combining the advantages of both bottom-up and top-down approaches into a one-pot, one-step application method. This is achieved by spray coating a solution consisting of silica nanoparticles, which are embedded within epoxy resin, onto a heated substrate to rapidly drive both solvent evaporation and curing simultaneously. By maintaining a high substrate temperature, the arrival of spray-delivered micrometer-sized droplets are rapidly cured onto the substrate to form surface microroughness, while simultaneously, rapid solvent evaporation within each droplet results in the formation of a nanoporous structure. SEM, dual-beam FIB, and cross-sectional TEM/EDAX elemental mapping were used to confirm both the chemistry and the requisite micro- and nano-porosity within the coating structure requisite for superhydrophobicity. The resultant coatings exhibit contact angles greater than 150° (153.8° ± 0.8°) and roll-off angles of 8° ± 2°, with a coating hardness of 6H on the pencil hardness scale, and a rating of 5 on an ASTM crosshatch test. - Highlights: • A highly superhydrophobic coating was fabricated utilizing epoxy and nanoparticles. • The coating was demonstrated to be very durable and abrasion resistant. • The fabrication involves a novel, scalable one-pot synthesis technique.

  13. Cage and linear structured polysiloxane/epoxy hybrids for coatings: Surface property and film permeability.

    Science.gov (United States)

    Ma, Yanli; He, Ling; Jia, Mengjun; Zhao, Lingru; Zuo, Yanyan; Hu, Pingan

    2017-08-15

    Three polysiloxane/epoxy hybrids obtained by evolving cage- or linear-structured polysiloxane into poly glycidyl methacrylate (PGMA) matrix are compared used as coatings. One is the cage-structured hybrid of P(GMA/MA-POSS) copolymer obtained by GMA and methacrylisobutyl polyhedral oligomeric silsesquioxane (MA-POSS) via free radical polymerization, the other two are PGMA/NH 2 -POSS and PGMA/NH 2 -PDMS hybrids by cage-structured aminopropyllsobutyl POSS (NH 2 -POSS) or linear-structured diamino terminated poly(dimethylsiloxane) (NH 2 -PDMS) to cure PGMA. The effect of MA-POSS, NH 2 -POSS and NH 2 -PDMS on polysiloxane/epoxy hybrid films is characterized according to their surface morphology, transparency, permeability, adhesive strength and thermo-mechanical properties. Due to caged POSS tending to agglomerate onto the film surface, P(GMA/MA-POSS) and PGMA/NH 2 -POSS films exhibit much more heterogeneous surfaces than PGMA/NH 2 -PDMS film, but the well-compatibility between epoxy matrix and MA-POSS has provided P(GMA/MA-POSS) film with much higher transmittance (98%) than PGMA/NH 2 -POSS film (24%), PGMA/NH 2 -PDMS film (27%) and traditional epoxy resin film (5%). The introduction of polysiloxane into epoxy matrix is confirmed to create hybrids with strong adhesive strength (526-1113N) and high thermos-stability (T g =262-282°C), especially the cage-structured P(GMA/MA-POSS) hybrid (1113N and 282°C), but the flexible PDMS improves PGMA/NH 2 -PDMS hybrid with much higher storage modulus (519MPa) than PGMA/NH 2 -POSS (271MPa), which suggests that PDMS is advantage in improving the film stiffness than POSS cages. However, cage-structured P(GMA/MA-POSS) and PGMA/NH 2 -POSS indicate higher permeability than PGMA/NH 2 -PDMS and traditional epoxy resin. Comparatively, the cage-structured P(GMA/MA-POSS) hybrid is the best coating in transparency, permeability, adhesive strength and thermostability, but linear-structured PGMA/NH 2 -PDMS hybrid behaviors the best coating in

  14. ‘Containers’ for self-healing epoxy composites and coating: Trends and advances

    Directory of Open Access Journals (Sweden)

    P. Vijayan

    2016-06-01

    Full Text Available The introduction of self-healing functionality into epoxy matrix is an important and challenging topic. Various micro/nano containers loaded self-healing agents are developed and incorporated into epoxy matrix to impart self-healing ability. The current report reviews the major findings in the area of self-healing epoxy composites and coatings with special emphasis on these containers. The preparation and use of polymer micro/nano capsules, polymer fibers, hollow glass fibers/bubbles, inorganic nanotubes, inorganic meso- and nano-porous materials, carbon nanotubes etc. as self-healing containers are outlined. The nature of the container and its response to the external stimulations greatly influence the self-healing performance. The self-healing mechanism associated with each type of container and the role of container parameters on self-healing performance of self-healing epoxy systems are reviewed. Comparison of the efficiency offered by different types of containers is introduced. Finally, the selection of containers to develop cost effective and green self-healing systems are mentioned.

  15. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    Energy Technology Data Exchange (ETDEWEB)

    Samad, Ubair Abdus [Department of Chemical Engineering, College of Engineering, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); Center of excellence for research in engineering materials (CEREM), Advance Manufacturing Institute, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); Khan, Rawaiz [Department of Chemical Engineering, College of Engineering, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); Alam, Mohammad Asif [Center of excellence for research in engineering materials (CEREM), Advance Manufacturing Institute, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); Al-Othman, Othman Y. [Department of Chemical Engineering, College of Engineering, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); Deanship of Graduate Studies, The Saudi Electric University, P. O. Box 93499, Riyadh 11673 (Saudi Arabia); Al-Zahrani, Saeed M. [Center of excellence for research in engineering materials (CEREM), Advance Manufacturing Institute, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia); SABIC Polymer Research Center (SPRC) and department of chemical engineering, college of engineering, King Saud University, P. O. Box 800, Riyadh 11421 (Saudi Arabia)

    2015-05-22

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  16. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    International Nuclear Information System (INIS)

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-01-01

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale

  17. Effect of addition of Ag nano powder on mechanical properties of epoxy/polyaminoamide adduct coatings filled with conducting polymer

    Science.gov (United States)

    Samad, Ubair Abdus; Khan, Rawaiz; Alam, Mohammad Asif; Al-Othman, Othman Y.; Al-Zahrani, Saeed M.

    2015-05-01

    In this study the effect of Ag Nano powder on mechanical properties of epoxy coatings filled with optimized ratio of conducting polymers (Polyaniline and Polyppyrole) was evaluated. Bisphenol A diglycidyl ether epoxy resin (DGEBA) along with polyaminoamide adduct (ARADUR 3282-1 BD) is used as curing agent under optimized stoichiometry values. Curing is performed at room temperature with different percentages of Nano filler. Glass and steel panels were used as coating substrate. Bird applicator was used to coat the samples in order to obtain thin film with wet film thickness (WFT) of about 70-90 µm. The samples were kept in dust free environment for about 7 days at room temperature for complete curing. The coated steel panels were used to evaluate the mechanical properties of coating such as hardness, scratch and impact tests whereas coated glass panels were used for measuring pendulum hardness of the coatings. To check the dispersion and morphology of Nano filler in epoxy matrix scanning electron microscopy (SEM) was used in addition Nano indentation was also performed to observe the effect of Nano filler on modulus of elasticity and hardness at Nano scale.

  18. Corrosion protection of Mg-5Li alloy with epoxy coatings containing polyaniline

    International Nuclear Information System (INIS)

    Shao Yawei; Huang Hui; Zhang Tao; Meng Guozhe; Wang Fuhui

    2009-01-01

    The protective ability of epoxy coating containing polyaniline (PANI coating) on Mg-5Li alloy in 3.5% NaCl aqueous solution has been studied by means of EIS and electrochemical noise measurements (EN). The results of EN and EIS revealed that the PANI coating protected Mg-5Li alloy from corrosion perfectly. XPS results indicated that the presence of polyaniline changed the chemical structure of the corrosion film on the alloy surface. An analysis of the electrochemical noise data based on stochastic analysis indicated that the corrosion growth probability of Mg-5Li alloy beneath the coating was decreased by the addition of polyaniline.

  19. Protective Performance of Polyaniline-Sulfosalicylic Acid/Epoxy Coating for 5083 Aluminum

    Science.gov (United States)

    Liu, Suyun; Liu, Li; Meng, Fandi; Li, Ying; Wang, Fuhui

    2018-01-01

    Epoxy coatings incorporating different content of sulfosalicylic acid doped polyaniline (PANI-SSA) have been investigated for corrosion protection of 5083 aluminum alloy in 3.5% NaCl solution. The performance of the coatings is studied using a combination of electrochemical impedance spectroscopy (EIS), open circuit potential (OCP), gravimetric tests, adhesion tests, scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results demonstrate that the content of PANI-SSA not only affects the coating compactness and the transportation of aggressive medium, but also has a significant influence on the-based aluminum. The coating with 2 wt. % PANI-SSA exhibits the best corrosion inhibition due to its good protective properties and the formation of a complete PANI-SSA induced oxide layer. PMID:29438304

  20. Interpretation of Mechanical and Thermal Properties of Heavy Duty Epoxy Based Floor Coating Doped by Nanosilica

    Science.gov (United States)

    Nikje, M. M. Alavi; Khanmohammadi, M.; Garmarudi, A. Bagheri

    Epoxy-nano silica composites were prepared using Bisphenol-A epoxy resin (Araldite® GY 6010) resin obtained from in situ polymerization or blending method. SiO2 nanoparticles were pretreated by a silan based coupling agent. Surface treated nano silica was dispersed excellently by mechanical and ultrasonic homogenizers. A dramatic increase in the interfacial area between fillers and polymer can significantly improve the properties of the epoxy coating product such as tensile, elongation, abrasion resistance, etc.

  1. Tribological properties of epoxy composite coatings reinforced with functionalized C-BN and H-BN nanofillers

    Science.gov (United States)

    Yu, Jingjing; Zhao, Wenjie; Wu, Yinghao; Wang, Deliang; Feng, Ruotao

    2018-03-01

    A series of epoxy resin (EP) composite coatings reinforced with functionalized cubic boron nitride (FC-BN) and functionalized hexagonal boron nitride (FH-BN) were fabricated successfully on 316L stainless steel by hand lay-up technique. The structure properties were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The morphologies were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Moreover, UMT-3 tribometer and surface profiler were used to investigate tribological behaviors of as-prepared composite coatings under dry friction and seawater conditions respectively. The results demonstrated that the presence of FC-BN or FH-BN fillers could greatly decrease the friction coefficient (COF) and wear rate of epoxy, in addition, composite coatings possess better tribological properties under seawater condition which was attributed to the lubricating effect of seawater. Moreover, FC-BN endows the composite coatings the highest wear resistance, and FH-BN /EP composite coatings exhibited the best friction reduction performance which is attributed to the self-lubricating performance of lamella structure for FH-BN sheet.

  2. The Effect of Substrate Contaminates on the Life of Epoxy Coatings Submerged in Sea Water

    Science.gov (United States)

    1991-03-01

    contaminants: coal tar, SovaPon, Mare Island and Aquapon . Aquapon is a clear (unpigmented) polyamide epoxy coating. While Aquapon is not normally used for...pigmented coatings. It was found that the Aquapon and coal tar coatings performed similarly, and blistered to the same extent, at the contamination levels...used in the test program. The Sovapon and Mare Island coatings were slightly more resistive to blistering when compared to Aquapon or coal tar but they

  3. A biomimetic approach to enhancing interfacial interactions: polydopamine-coated clay as reinforcement for epoxy resin.

    Science.gov (United States)

    Yang, Liping; Phua, Si Lei; Teo, Jun Kai Herman; Toh, Cher Ling; Lau, Soo Khim; Ma, Jan; Lu, Xuehong

    2011-08-01

    A facile biomimetic method was developed to enhance the interfacial interaction in polymer-layered silicate nanocomposites. By mimicking mussel adhesive proteins, a monolayer of polydopamine was constructed on clay surface by a controllable coating method. The modified clay (D-clay) was incorporated into an epoxy resin, it is found that the strong interfacial interactions brought by the polydopamine benefits not only the dispersion of the D-clay in the epoxy but also the effective interfacial stress transfer, leading to greatly improved thermomechanical properties at very low inorganic loadings. Rheological and infrared spectroscopic studies show that the interfacial interactions between the D-clay and epoxy are dominated by the hydrogen bonds between the catechol-enriched polydopamine and the epoxy.

  4. Corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by a sol-gel based silane coating filled with amino and isocyanate silane functionalized graphene oxide nanosheets

    Science.gov (United States)

    Parhizkar, Nafise; Ramezanzadeh, Bahram; Shahrabi, Taghi

    2018-05-01

    This research has focused on the effect of graphene oxide (GO) nano-fillers embedded in the sol-gel based silane coating on the corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by silane coatings. For this purpose, a mixture of Methyltriethoxysilane (MTES) and Tetraethylorthosilicate (TEOS) silane precursors was used for preparation of composite matrix and the GO nanosheets, which are covalently functionalized with 3-(Triethoxysilyl)propyl isocyanate (TEPI, IGO nano-fillers) and 3-aminopropyltriethoxysilane (APTES, AGO nano-fillers), were used as filler. The GO, AGO and IGO nanosheets were characterized by Fourier Transform Infrared Spectroscopy (FT-IR), UV-Visible analysis and field emission-scanning electron microscopy techniques. The performance of the silane/epoxy coatings was investigated by pull-off adhesion, cathodic delamination, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results revealed that AGO and IGO nano-fillers significantly improved the corrosion resistance and adhesion properties of the top epoxy coating due to better compatibility with silane matrix, excellent barrier properties and the formation of covalent bonds with the top epoxy coating.

  5. Characterization, optical properties and laser ablation behavior of epoxy resin coatings reinforced with high reflectivity ceramic particles

    Science.gov (United States)

    Li, Wenzhi; Kong, Jing; Wu, Taotao; Gao, Lihong; Ma, Zhuang; Liu, Yanbo; Wang, Fuchi; Wei, Chenghua; Wang, Lijun

    2018-04-01

    Thermal damage induced by high power energy, especially high power laser, significantly affects the lifetime and performance of equipment. High-reflectance coating/film has attracted considerable attention due to its good performance in the damage protection. Preparing a high-reflectance coating with high reaction endothermal enthalpy will effectively consume a large amount of incident energy and in turn protect the substrate from thermal damage. In this study, a low temperature process was used to prepare coatings onto substrate with complex shape and avoid thermal effect during molding. An advanced high reflection ceramic powder, La1‑xSrxTiO3+δ , was added in the epoxy adhesive matrix to improve the reflectivity of coating. The optical properties and laser ablation behaviors of coatings with different ceramic additive ratio of La1‑xSrxTiO3+δ and modified epoxy-La1‑xSrxTiO3+δ with ammonium polyphosphate coatings were investigated, respectively. We found that the reflectivity of coatings is extremely high due to mixed high-reflection La1‑xSrxTiO3+δ particles, up to 96% at 1070 nm, which can significantly improve the laser resistance. In addition, the ammonium polyphosphate modifies the residual carbon structure of epoxy resin from discontinuous fine particles structure to continuous and porous structure, which greatly enhances the thermal-insulation property of coating. Furthermore, the laser ablation threshold is improved obviously, which is from 800 W cm‑2 to 1000 W cm‑2.

  6. Failure behavior of nano-SiO2 fillers epoxy coating under hydrostatic pressure

    International Nuclear Information System (INIS)

    Liu Li; Cui Yu; Li Ying; Zhang Tao; Wang Fuhui

    2012-01-01

    The failure of organic coating (epoxy resin filled with 5 mass% nano-SiO 2 particles) on mild steel under high hydrostatic pressure (35 atm) has been studied compared with that under atmospheric pressure (1 atm), using impedance measurements, gravimetric testing, adhesion testing and scanning electron microscopy (SEM). The results show that high hydrostatic pressure accelerated the failure of the organic coating by promoting diffusion of water in the coating, which speeds up water spread and electrochemical reactions at the interface. The roughness of the coating and steel has been discussed from point of view of their respective fractal dimensions D fc and D fdl , as deduced from impedance measurements

  7. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    International Nuclear Information System (INIS)

    Mohammadi, Somayeh; Shariatpanahi, Homeira; Taromi, Faramarz Afshar; Neshati, Jaber

    2016-01-01

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  8. Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, Somayeh, E-mail: somaye.mohammadi32@aut.ac.ir [Department of Chemistry, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Taromi, Faramarz Afshar [Department of Polymer Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

    2016-08-15

    Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

  9. Three-dimensional (3D) plasma micro-nanotextured slides for high performance biomolecule microarrays: Comparison with epoxy-silane coated glass slides.

    Science.gov (United States)

    Tsougeni, Katerina; Ellinas, Kosmas; Koukouvinos, George; Petrou, Panagiota S; Tserepi, Angeliki; Kakabakos, Sotirios E; Gogolides, Evangelos

    2018-05-01

    Glass slides coated with a poly(methyl methacrylate) layer and plasma micro-nanotextured to acquire 3D topography (referred as 3D micro-nanotextured slides) were evaluated as substrates for biomolecule microarrays. Their performance is compared with that of epoxy-coated glass slides. We found that the proposed three-dimensional (3D) slides offered significant improvements in terms of spot intensity, homogeneity, and reproducibility. In particular, they provided higher spot intensity, by a factor of at least 1.5, and significantly improved spot homogeneity when compared to the epoxy-silane coated ones (intra-spot and between spot coefficients of variation ranging between 5 and 15% for the 3D micro-nanotextured slides and between 25 and 85% for the epoxy-silane coated ones). The latter was to a great extent the result of a strong "coffee-ring" effect observed for the spots created on the epoxy-coated slides; a phenomenon that was severely reduced in the 3D micro-nanotextured slides. The 3D micro-nanotextured slides offered in addition higher signal to noise ratio values over a wide range of protein probe concentrations and shelf-life over one year without requirement for specific storage conditions. Finally, the protocols employed for protein probe immobilization were extremely simple. Copyright © 2018 Elsevier B.V. All rights reserved.

  10. New method for determination of epichlorohydrin in epoxy-coated cans by oxolane derivatization and gas chromatography-mass spectrometry.

    Science.gov (United States)

    Sung, Jun Hyun; Lee, Young Ja; Park, Hyun Jin

    2008-08-01

    A new method was developed for the determination of epichlorohydrin (ECH) in food contact surface of epoxy-coated cans. The oxolane derivative, which produced by reaction of epoxy moiety in ECH with cyclopentanone in the presence of borontrifluoride-diethyletherate, was analyzed by gas chromatography (GC)/mass spectrometry (MS). 1,2-Epoxyhexane was used as internal standard (IS), which produced an oxolane derivative under the same reaction mechanism as ECH. The developed method was validated with 1 ng ml(-1) of limit of detection (LOD, surface area related 20 ng dm(-2)), >0.999 of linearity. Good precision, which was tested both in terms of intra-day repeatability and inter-day reproducibility, and 97.3-102.7% of good recoveries were obtained on three spiked levels of 5.2, 40.3 and 149.1 ng ml(-1). The excellent validation data suggests that this method is more simple, quick and effective than the official method in European Committee for Standardization (CEN) to determine the residual amount of ECH in food contact materials for food law compliance test. The residual amount of ECH for 13 epoxy-coated can samples was analyzed, and none of the samples was found to be detectable levels of ECH in epoxy-coated cans.

  11. Investigation of parameters governing the corrosion protection efficacy of fusion bonded epoxy coatings

    OpenAIRE

    Ramniceanu, Andrei

    2007-01-01

    The primary cause of corrosion in transportation structures is due to chlorides which are applied to bridge decks as deicing salts. The direct cost of corrosion damage to the countryâ s infrastructure is approximately $8.3 billion per year. One of the most common corrosion abatement methods in the United States is the barrier protection implemented through the application of fusion bonded epoxy coatings. The purpose of this study was to investigate various coating and exposure param...

  12. Influence of epoxy, polytetrafluoroethylene (PTFE) and rhodium surface coatings on surface roughness, nano-mechanical properties and biofilm adhesion of nickel titanium (Ni-Ti) archwires

    Science.gov (United States)

    Asiry, Moshabab A.; AlShahrani, Ibrahim; Almoammar, Salem; Durgesh, Bangalore H.; Kheraif, Abdulaziz A. Al; Hashem, Mohamed I.

    2018-02-01

    Aim. To investigate the effect of epoxy, polytetrafluoroethylene (PTFE) and rhodium surface coatings on surface roughness, nano-mechanical properties and biofilm adhesion of nickel titanium (Ni-Ti) archwires Methods. Three different coated (Epoxy, polytetrafluoroethylene (PTFE) and rhodium) and one uncoated Ni-Ti archwires were evaluated in the present study. Surface roughness (Ra) was assessed using a non-contact surface profilometer. The mechanical properties (nano-hardness and elastic modulus) were measured using a nanoindenter. Bacterial adhesion assays were performed using Streptococcus mutans (MS) and streptococcus sobrinus (SS) in an in-vitro set up. The data obtained were analyzed using analyses of variance, Tukey’s post hoc test and Pearson’s correlation coefficient test. Result. The highest Ra values (1.29 ± 0.49) were obtained for epoxy coated wires and lowest Ra values (0.29 ± 0.16) were obtained for the uncoated wires. No significant differences in the Ra values were observed between the rhodium coated and uncoated archwires (P > 0.05). The highest nano-hardness (3.72 ± 0.24) and elastic modulus values (61.15 ± 2.59) were obtained for uncoated archwires and the lowest nano-hardness (0.18 ± 0.10) and elastic modulus values (4.84 ± 0.65) were observed for epoxy coated archwires. No significant differences in nano-hardness and elastic modulus values were observed between the coated archwires (P > 0.05). The adhesion of Streptococcus mutans (MS) to the wires was significantly greater than that of streptococcus sobrinus (SS). The epoxy coated wires demonstrated an increased adhesion of MS and SS and the uncoated wires demonstrated decreased biofilm adhesion. The Spearman correlation test showed that MS and SS adhesion was positively correlated with the surface roughness of the wires. Conclusion. The different surface coatings significantly influence the roughness, nano-mechanical properties and biofilm adhesion parameters of the archwires. The

  13. Evaluation of the corrosion resistance of an epoxy-polyamide coating containing different ratios of micaceous iron oxide/Al pigments

    International Nuclear Information System (INIS)

    Nikravesh, B.; Ramezanzadeh, B.; Sarabi, A.A.; Kasiriha, S.M.

    2011-01-01

    Research highlights: → The corrosion resistance of the coating was improved using MIO and Al pigments. → The greatest coating corrosion resistance was observed at MIO/Al ratio of 10/90. → The cathodic disbonded area of the coating was decreased using MIO and Al particles. → The lowest disbonded area was observed at MIO/Al ratio of 10/90. → Al particles had high capability of reacting with the OH - ions. - Abstract: The corrosion resistance of an epoxy coating reinforced with different ratios of MIO/Al pigments was studied. The coatings properties were investigated by an electrochemical impedance spectroscopy (EIS), salt spray test, cathodic disbonding and a scanning electron microscope (SEM). The corrosion resistance of the epoxy coating was improved using MIO (micaceous iron oxide) and Al pigments. The corrosion resistance of the purely Al pigmented coating was considerably greater than the purely MIO pigmented coating. The cathodic disbonded area of coating was decreased using MIO and Al pigments. The decrease in disbonded area was more pronounced in the presence of Al particles.

  14. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    OpenAIRE

    Paula Tibola Bertuoli; Veronica Perozzo Frizzo; Diego Piazza; Lisete Cristine Scienza; Ademir José Zattera

    2014-01-01

    In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS) and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneo...

  15. Enhanced lifetime characteristics in flexible polymer light-emitting devices by encapsulation of epoxy/silica-coated gold nanoparticles resin (ESGR)

    International Nuclear Information System (INIS)

    Chiu, Pin-Hsiang; Huang, Chien-Jung; Yang, Cheng-Fu; Meen, Teen-Hang; Wang, Yeong-Her

    2010-01-01

    This paper reports the effects of a new multilayer encapsulation for the lifetime of flexible PLEDs on plastic substrate. The multilayer encapsulation consisted of a novel epoxy/silica-coated gold nanoparticles resin (ESGR) as the pre-encapsulation layer and a SiO 2 layer as the encapsulation cap. The ESGR was prepared by mixing UV-curable epoxy resin and powders of silica-coated gold nanoparticles. The silica-coated gold nanoparticles is a necessity because the epoxy resin is not a good moisture barrier. The flexible PLEDs with multilayer encapsulation exhibited no dark spots after being stored for over 300 h at 25 deg. C and 60% relative humidity. Also, the operational half-luminance decay time of device was 1360 h, seven times longer than that of a device without encapsulation. These results confirmed that the multilayer encapsulation, which restricted the moisture that penetrated into the devices, could be applied to the encapsulation of flexible PLEDs.

  16. Properties of a epoxy-based powder coating containing modified montmorillonite with cerium

    International Nuclear Information System (INIS)

    Beux, A.R.D.; Piazza, D.; Zattera, A.J.; Ferreira, C.A.; Scienza, L.C.

    2014-01-01

    Organic coatings are widely used to prevent corrosion in metal structures. The incorporation of nanofiller the polymer matrix in order to obtain polymer nanocomposites has been arousing scientific and technological interest, because it provides significant improvements when incorporated into pure polymeric materials or conventional composites. In the present study were been developed epoxy-based powder coating with addition of different concentrations (2, 4 and 8% (w / w)) of the montmorillonite type Cloisite® 15A modified with cerium in the melt state on a double-screw extruder co-rotating. The coatings were characterized by average particle size, time (gel time) gel, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Coatings with intercalated structure was observed in the XRD analysis and confirmed by SEM to the observe an increase in the concentration of tactoids an increased filler content. (author)

  17. Influence of Coating with Some Natural Based Materials on the Erosion Wear Behavior of Glass Fiber Reinforced Epoxy Resin

    OpenAIRE

    Aseel Basim Abdul Hussein; Emad Saadi AL-Hassani; Reem Alaa Mohamed

    2015-01-01

    In the present study, composites were prepared by Hand lay-up molding. The composites constituents were epoxy resin as a matrix, 6% volume fractions of glass fibers (G.F) as reinforcement and 3%, 6% volume fractions of preparation natural material (Rice Husk Ash, Carrot Powder, and Sawdust) as filler. Studied the erosion wear behavior and coating by natural wastes (Rice Husk Ash) with epoxy resin after erosion. The results showed the non – reinforced epoxy have lower resistance erosion than n...

  18. Cationic Reduced Graphene Oxide as Self-Aligned Nanofiller in the Epoxy Nanocomposite Coating with Excellent Anticorrosive Performance and Its High Antibacterial Activity.

    Science.gov (United States)

    Luo, Xiaohu; Zhong, Jiawen; Zhou, Qiulan; Du, Shuo; Yuan, Song; Liu, Yali

    2018-05-17

    The design and preparation of an excellent corrosion protection coating is still a grand challenge and is essential for large-scale practical application. Herein, a novel cationic reduced graphene oxide (denoted as RGO-ID + )-based epoxy coating was fabricated for corrosion protection. RGO-ID + was synthesized by in situ synthesis and salification reaction, which is stable dispersion in water and epoxy latex, and the self-aligned RGO-ID + -reinforced cathodic electrophoretic epoxy nanocomposite coating (denoted as RGO-ID + coating) at the surface of metal was prepared by electrodeposition. The self-alignment of RGO-ID + in the coatings is mainly attributed to the electric field force. The significantly enhanced anticorrosion performance of RGO-ID + coating is proved by a series of electrochemical measurements in different concentrated NaCl solutions and salt spray tests. This superior anticorrosion property benefits from the self-aligned RGO-ID + nanosheets and the quaternary-N groups present in the RGO-ID + nanocomposite coating. Interestingly, the RGO-ID + also exhibits a high antibacterial activity toward Escherichia coli with 83.4 ± 1.3% antibacterial efficiency, which is attributed to the synergetic effects of RGO-ID + and the electrostatic attraction and hydrogen bonding between RGO-ID + and E. coli. This work offers new opportunities for the successful development of effective corrosion protection and self-antibacterial coatings.

  19. Microwave electromagnetic properties of carbonyl iron particles and Si/C/N nano-powder filled epoxy-silicone coating

    International Nuclear Information System (INIS)

    Qing Yuchang; Zhou Wancheng; Luo Fa; Zhu Dongmei

    2010-01-01

    The electromagnetic characteristics of carbonyl iron particles and Si/C/N nano-powder filled epoxy-silicone coatings were studied. The reflection loss of the coatings exceeds -10 dB at 8-18 GHz and -9 dB at 2-18 GHz when the coating thickness is 1 and 3 mm, respectively. The dielectric and magnetic absorbers filled coatings possess excellent microwave absorption, which could be attributed to the proper incorporate of the multi-polarization mechanisms as well as strong natural resonance. It is feasible to develop the thin and wideband microwave absorbing coatings using carbonyl iron particles and Si/C/N nano-powder.

  20. Microwave electromagnetic properties of carbonyl iron particles and Si/C/N nano-powder filled epoxy-silicone coating

    Science.gov (United States)

    Qing, Yuchang; Zhou, Wancheng; Luo, Fa; Zhu, Dongmei

    2010-02-01

    The electromagnetic characteristics of carbonyl iron particles and Si/C/N nano-powder filled epoxy-silicone coatings were studied. The reflection loss of the coatings exceeds -10 dB at 8-18 GHz and -9 dB at 2-18 GHz when the coating thickness is 1 and 3 mm, respectively. The dielectric and magnetic absorbers filled coatings possess excellent microwave absorption, which could be attributed to the proper incorporate of the multi-polarization mechanisms as well as strong natural resonance. It is feasible to develop the thin and wideband microwave absorbing coatings using carbonyl iron particles and Si/C/N nano-powder.

  1. Corrosion Protection of Phenolic-Epoxy/Tetraglycidyl Metaxylediamine Composite Coatings in a Temperature-Controlled Borax Environment

    Science.gov (United States)

    Xu, Wenhua; Wang, Zhenyu; Han, En-Hou; Liu, Chunbo

    2017-12-01

    The failure behavior for two kinds of phenolic-epoxy/tetraglycidyl metaxylediamine composite coatings in 60 °C borax aqueous solution was evaluated using electrochemical methods (EIS) combined with scanning electron microscopy, confocal laser scanning microscope, water immersion test, and Raman spectrum. The main focus was on the effect of curing agent on the corrosion protection of coatings. Results revealed that the coating cured by phenolic modified aromatic amine possessed more compact cross-linked structure, better wet adhesion, lower water absorption (0.064 mg h-1 cm-2) and its impedance values was closed to 108 Ω cm2 after immersion for 576 h, while the coating cured by modified aromatic ring aliphatic amine was lower than 105 Ω cm2. The corrosion mechanism of the two coatings is discussed.

  2. Characterizations of biodegradable epoxy-coated cellulose nanofibrils (CNF) thin film for flexible microwave applications

    Science.gov (United States)

    Hongyi Mi; Chien-Hao Liu; Tzu-Husan Chang; Jung-Hun Seo; Huilong Zhang; Sang June Cho; Nader Behdad; Zhenqiang Ma; Chunhua Yao; Zhiyong Cai; Shaoqin Gong

    2016-01-01

    Wood pulp cellulose nanofibrils (CNF) thin film is a novel recyclable and biodegradable material. We investigated the microwave dielectric properties of the epoxy coated-CNF thin film for potential broad applications in flexible high speed electronics. The characterizations of dielectric properties were carried out in a frequency range of 1–10 GHz. The dielectric...

  3. MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

    Directory of Open Access Journals (Sweden)

    Paula Tibola Bertuoli

    2014-06-01

    Full Text Available In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneous migration was assessed after the completion of salt spray testing, which can compromise the use of paints obtained as primers.

  4. Synthesis of polyoxometalate-loaded epoxy composites

    Science.gov (United States)

    Anderson, Benjamin J

    2014-10-07

    The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

  5. Preparation and performance evaluation of epoxy-based heat reflective coating for the pavement

    Science.gov (United States)

    Hu, B.; Liang, Y. H.; Guo, L. Y.; Jiang, T.

    2017-04-01

    According to the basic characteristics and composition of heat-reflective coating, combining with the functional requirements of road materials, the experiment selects the epoxy resin with good wear resistance and adhesive force as a film forming material, with TiO2, SiO2 and extinction powder as the main functional filler. The experiment gets a good formula with suitable viscosity, low glossiness and good cooling effect, optimizes by orthogonal experiment. The experiment evaluates the indoor and outdoor cooling effect of heat-reflective coating, and analyses the road performance of the coating. The results shows that the better heat-reflective coating formula included 12% of titanium dioxide, 4% of silica and 4% of extinction powder. When the dosage of coating is 0.8kg/m2, the indoor specimen of heat-reflective coating decrease the temperature of 12 ˜ 14°C, and the specimen under solar radiation can reduce the temperature of 7 ˜ 9°C. The pavement of heat-reflective coating has good wear resistance, but the road slip resistance partly declines. Therefore, it needs to add the anti-sliding particles to meet the safe driving requirements.

  6. Corrosion protection and delamination mechanism of epoxy/carbon black nanocomposite coating on AA2024-T3

    NARCIS (Netherlands)

    Foyet, A.; Wu, T.H.; Kodentsov, A.; Ven, van der L.G.J.; With, de G.; Benthem, van R.A.T.M.

    2013-01-01

    The barrier property of a nanocomposite epoxy coating containing 1 or 1.25 vol% of carbon black (CB) applied on AA2024-T3 was investigated by using electrochemical impedance spectroscopy. Micro-electrochemical impedance spectroscopy and optical microscopy were also used to investigate the

  7. The Effects of Thermophysical Properties and Environmental Conditions on Fire Performance of Intumescent Coatings on Glass Fibre-Reinforced Epoxy Composites.

    Science.gov (United States)

    Kandola, Baljinder K; Luangtriratana, Piyanuch; Duquesne, Sophie; Bourbigot, Serge

    2015-08-11

    Intumescent coatings are commonly used as passive fire protection systems for steel structures. The purpose of this work is to explore whether these can also be used effectively on glass fibre-reinforced epoxy (GRE) composites, considering the flammability of the composites compared to non-flammable steel substrate. The thermal barrier and reaction-to-fire properties of three commercial intumescent coatings on GRE composites have been studied using a cone calorimeter. Their thermophysical properties in terms of heating rate and/or temperature dependent char expansion ratios and thermal conductivities have been measured and correlated. It has been suggested that these two parameters can be used to design coatings to protect composite laminates of defined thicknesses for specified periods of time. The durability of the coatings to water absorption, peeling, impact, and flexural loading were also studied. A strong adhesion between all types of coatings and the substrate was observed. Water soaking had a little effect on the fire performance of epoxy based coatings. All types of 1 mm thick coatings on GRE helped in retaining ~90% of the flexural property after 2 min exposure to 50 kW/m² heat flux whereas the uncoated laminate underwent severe delamination and loss in structural integrity after 1 min.

  8. The Effects of Thermophysical Properties and Environmental Conditions on Fire Performance of Intumescent Coatings on Glass Fibre-Reinforced Epoxy Composites

    Directory of Open Access Journals (Sweden)

    Baljinder K. Kandola

    2015-08-01

    Full Text Available Intumescent coatings are commonly used as passive fire protection systems for steel structures. The purpose of this work is to explore whether these can also be used effectively on glass fibre-reinforced epoxy (GRE composites, considering the flammability of the composites compared to non-flammable steel substrate. The thermal barrier and reaction-to-fire properties of three commercial intumescent coatings on GRE composites have been studied using a cone calorimeter. Their thermophysical properties in terms of heating rate and/or temperature dependent char expansion ratios and thermal conductivities have been measured and correlated. It has been suggested that these two parameters can be used to design coatings to protect composite laminates of defined thicknesses for specified periods of time. The durability of the coatings to water absorption, peeling, impact, and flexural loading were also studied. A strong adhesion between all types of coatings and the substrate was observed. Water soaking had a little effect on the fire performance of epoxy based coatings. All types of 1 mm thick coatings on GRE helped in retaining ~90% of the flexural property after 2 min exposure to 50 kW/m2 heat flux whereas the uncoated laminate underwent severe delamination and loss in structural integrity after 1 min.

  9. Dual functions of imidazole-based polymeric ionic liquid (PIL) on the anticorrosive performance of graphene-based waterborne epoxy coatings

    Science.gov (United States)

    Liu, Chengbao; Du, Peng; Nan, Feng; Zhao, Haichao; Wang, Liping

    2018-06-01

    Dispersion of graphene nanosheets in a water and polymer matrix has been rarely achieved due to graphene’s hydrophobicity, which thus impedes its potential anticorrosive application. In this study, stable graphene aqueous dispersion was obtained by using imidazole-based polymeric ionic liquid (PIL) as the dispersant with ultrasonic vibration. Stacked graphene sheets were exfoliated to a few layers via cation-π interaction between PIL and graphene nanosheets. Electrochemical impedance measurements were taken to investigate the anticorrosion performance of epoxy coatings with or without polymeric ionic liquid–graphene (PIL–G) hybrids. Results indicated that the PIL–G hybrid significantly enhanced the long-term protective performance of epoxy coatings, which was attributed to the synergistic effects of the corrosion-inhibitive PIL and impermeable graphene nanosheets.

  10. Leveling coatings for reducing the atomic oxygen defect density in protected graphite fiber epoxy composites

    Science.gov (United States)

    Jaworske, D. A.; Degroh, Kim K.; Podojil, G.; McCollum, T.; Anzic, J.

    1992-11-01

    Pinholes or other defect sites in a protective oxide coating provide pathways for atomic oxygen in low Earth orbit to reach underlying material. One concept of enhancing the lifetime of materials in low Earth orbit is to apply a leveling coating to the material prior to applying any reflective and protective coatings. Using a surface tension leveling coating concept, a low viscosity epoxy was applied to the surface of several composite coupons. A protective layer of 1000 A of SiO2 was deposited on top of the leveling coating, and the coupons were exposed to an atomic oxygen environment in a plasma asher. Pinhole populations per unit area were estimated by counting the number of undercut sites observed by scanning electron microscopy. Defect density values of 180,000 defects/sq cm were reduced to about 1000 defects/sq cm as a result of the applied leveling coating. These improvements occur at a mass penalty of about 2.5 mg/sq cm.

  11. The novel silicon-containing epoxy/PEPA phosphate flame retardant for transparent intumescent fire resistant coating

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Yanchao [School of Materials Science and Engineering, Tongji University, 4800 Cao' an Road, Shanghai 201804 (China); Wang, Guojian, E-mail: wanggj@tongji.edu.cn [School of Materials Science and Engineering, Tongji University, 4800 Cao' an Road, Shanghai 201804 (China); Key Laboratory of Advanced Civil Engineering Materials, Ministry of Education, 4800 Cao' an Road, Shanghai 201804 (China)

    2016-11-01

    Highlights: • The novel halogen-free flame retardant containing silicon and caged bicyclic phosphate was synthesized. • A novel transparent intumescent fire resistant coating was developed by the P-Si synergistic flame retardant and melamine formaldehyde resin. • Excellent fire protection of the transparent intumescent fire resistant coating. • The P-Si synergistic flame retardant could improve the thermo-oxidation resistance of transparent fire resistant coating. - Abstract: A series of novel silicon-containing epoxy/PEPA phosphate flame retardants (EPPSi) were synthesized by polyphosphoric acid (PPA), caged bicyclic phosphate 1-oxo-4-hydroxymethyl-2,6,7-trioxa-L-phosphabicyclo [2.2.2] octane (PEPA), and different ratios of silicon-containing epoxy 1,1,3,3-tetramethyl-1,3-bis(3-(oxiran-2-ylmethoxy)propyl)disiloxane (TMSEP) to 1,4-butanediol diglycidyl ether (BDE). The chemical structure of EPPSi was confirmed by Fourier transform infrared spectroscopy (FTIR) and {sup 1}H nuclear magnetic resonance spectroscopy ({sup 1}H NMR). Afterwards, the transparent intumescent fire resistant coatings were prepared by mixing EPPSi and melamine formaldehyde resin. The influence of silicon on the fire protection of coatings was intensively investigated by fire protection test, intumescence ratio, scanning electron microscope (SEM), compressive strength test, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA) and real-time FTIR. It was found that the fire resistant coatings obtained the best fire protection when the ratio of TMESP/BDE was 20/100, while excessive TMSEP made the fire protection of coatings deceased sharply. The intumescence ratio, compressive strength test and SEM result showed that a synergistic effect existed between phosphorus and silicon, which improved the foam structure and compressive strength of the char layer significantly. XPS result proved the out-migration effect of silicon. The high concentration silicon on surface played

  12. Laboratory and gas-fired furnace performance tests of epoxy primers for intumescent coatings

    DEFF Research Database (Denmark)

    Nørgaard, Kristian Petersen; Dam-Johansen, Kim; Catala, Pere

    2014-01-01

    , either to ensure adhesion of the intumescent coating to the steel or to provide corrosion resistance. It is essential to document the performance of the intumescent coating together with the primer to ensure the overall quality of coating system. In the present work, two epoxy primers were used...... to a gas-fired furnace following the ISO834 fire curve (a so-called cellulosic fire), one of the primers selected performed well and the other poorly. From tests in the electrically heated oven, it was found that both primers were sensitive to the film thickness employed and the presence of oxygen....... At oxygen-rich conditions, higher primer thicknesses gave weaker performance. In addition, a color change from red to black was observed in nitrogen, while the color remained red in the oxygen-nitrogen mixture. In summary, the results suggest that an adequate choice of primer, primer thickness...

  13. Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

    Directory of Open Access Journals (Sweden)

    Tullio Monetta

    2015-06-01

    Full Text Available Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, graphene nanoflakes were incorporated into a water-based epoxy resin, and then the hybrid coating was applied to Al 2024-T3 samples. The addition of graphene considerably improved some physical properties of the hybrid coating as demonstrated by Electrochemical Impedance Spectroscopy (EIS analysis, ameliorating anti-corrosion performances of raw material. DSC measurements and Cross-cut Test showed that graphene did not affect the curing process or the adhesion properties. Moreover, an increment of water contact angle was displayed.

  14. Chloride-induced corrosion mechanism and rate of enamel- and epoxy-coated deformed steel bars embedded in mortar

    International Nuclear Information System (INIS)

    Tang, Fujian; Chen, Genda; Brow, Richard K.

    2016-01-01

    The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet–dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water–cement ratio in mortar design.

  15. Investigation of the Degradation Mechanisms of Particulate Reinforced Epoxy Coatings and Zinc-Rich Coatings Under an Erosion and Corrosion Environment for Oil and Gas Industry Applications

    Science.gov (United States)

    Wang, Dailin

    During oil and gas production and transportation, the presence of an oil-sand slurry, together with the presence of CO2, H2S, oxygen, and seawater, create an erosive/abrasive and corrosive environment for the interior surfaces of undersea pipelines transporting oil and gas from offshore platforms. Erosion/wear and corrosion are often synergic processes leading to a much greater material loss of pipeline cross-section than that caused by each individual process alone. Both organic coatings and metallic sacrificial coatings have been widely employed to provide protection to the pipeline steels against corrosion through barrier protection and cathodic protection, and these protection mechanisms have been well studied. However, coating performance under the synergic processes of erosion/wear and corrosion have been much less researched and coating degradation mechanisms when erosion/wear and corrosion are both going on has not been well elucidated. In the work presented in this dissertation, steel panels coated with filler reinforced epoxy coatings and carbon nanotubes (CNTs) reinforced zinc-rich coatings have been evaluated under erosion/wear followed by an exposure to a corrosive environment. Electrochemical tests and material characterization methods have been applied to study the degradation mechanisms of the coatings during the tests and coating degradation mechanisms have been proposed. While organic coatings with a lower amount of filler particles provided better protection in a corrosive environment alone and in solid particle impingement erosion testing alone, organic coatings with a higher amount of filler particles showed better performance during wear testing alone. A higher amount of filler particles was also beneficial in providing protection against wear and corrosion environment, and erosion and corrosion environment. Coating thickness played a significant role in the barrier properties of the coatings under both erosion and corrosion tests. When the

  16. A new strategy for improvement of the corrosion resistance of a green cerium conversion coating through thermal treatment procedure before and after application of epoxy coating

    Energy Technology Data Exchange (ETDEWEB)

    Mahidashti, Z. [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Shahrabi, T., E-mail: tshahrabi34@modares.ac.ir [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), P.O. 16765-654, Tehran (Iran, Islamic Republic of)

    2016-12-30

    Highlights: • The Ce conversion coating was post-heated at various conditions. • The corrosion resistance of post-heated Ce films was evaluated. • A crack free and denser Ce film were obtained after post-heating. • The corrosion resistance of Ce film noticeably increased. • Post-heated Ce film resulted better protection performance of epoxy coating. - Abstract: The effect of post-heating of CeCC on its surface morphology and chemistry has been studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and contact angle (CA) measurements. The corrosion protection performance of the coatings was investigated by electrochemical impedance spectroscopy (EIS). The effect of thermal treatment of CeCC on the corrosion protection performance of epoxy coating was investigated by EIS. Results showed that the heat treatment of Ce film noticeably improved its corrosion resistance and adhesion properties compared to that of untreated samples. The CeCC deposited on the steel substrate at room temperature had a highly cracked structure, while the amount of micro-cracks significantly reduced after post-heating procedure. Results obtained from EIS analysis confirmed the effect of post-heating of CeCC on its corrosion protection performance enhancement. The increase of post-heating temperature and time up to 140 °C and 3 h led to better results.

  17. The impact of nano-coating on surface charge accumulation of epoxy resin insulator: characteristic and mechanism

    Science.gov (United States)

    Qi, Bo; Gao, Chunjia; Lv, Yuzhen; Li, Chengrong; Tu, Youping; Xiong, Jun

    2018-06-01

    The flashover phenomenon of the insulator is the main cause for insulating failure of GIS/GIL, and one of the most critical impacting factors is the accumulation of surface charge. The common methods to restrain the surface charge accumulation are reviewed in this paper. Through the reasonable comparison and analysis of these methods, nano-coatings for the insulator were selected as a way to restrain the surface charge accumulation. Based on this, six nano-coated epoxy resin samples with different concentrations of P25-TiO2 nanoparticles were produced. A high precision 3D surface charge measurement system was developed in this paper with a spatial resolution of 4.0 mm2 and a charge resolution of 0.01 µC (m2 · mV)‑1. The experimental results for the epoxy resin sample showed that with the concentration of nanoparticles of the coating material increasing, the surface charge density tended to first decrease and then increase. In the sample coated with 0.5% concentration of nanoparticles, the suppression effect is the optimum, leading to a 63.8% reduction of charge density under DC voltage. The application test for actual nano-coated GIS/GIL basin insulator indicated that the maximum suppression degree for the charge density under DC voltage could reach 48.3%, while it could reach 22.2% for switching impulse voltage and 12.5% for AC context. The control mechanism of nano-coatings on charge accumulation was proposed based on the analysis for surface morphology features and traps characteristics; the shallow traps dominate in the migration of charges while the deep traps operate on the charge accumulation. With the concentration of nanoparticles in nano-coating material mounting up, the density of shallow traps continuously increases, while for deep traps, it first decreases and then increases. For the sample with 0.5% concentration of nanoparticles coated, the competition between shallow traps and deep traps comes to the most balanced state, producing the most

  18. Occupational contact dermatitis caused by 1,3-benzenedimethanamine, N-(2-phenylethyl) derivatives in hardeners for epoxy paints and coatings.

    Science.gov (United States)

    Pesonen, Maria; Kuuliala, Outi; Suomela, Sari; Aalto-Korte, Kristiina

    2016-12-01

    Amines in epoxy hardeners are significant causes of occupational allergic contact dermatitis among workers who use epoxy resin systems. To describe a novel group of contact allergens: N-(2-phenylethyl) derivatives of the reactive amine 1,3-benzenedimethanamine (1,3-BDMA). We describe the clinical examinations and exposure of 6 patients with occupational contact allergy to derivatives of 1,3-BDMA. Of the 6 patients, 4 were spray painters who used epoxy paints, 1 was a floor layer who handled a variety of epoxy coatings, and 1 was a worker in epoxy hardener manufacture. We were able to confirm exposure to epoxy hardeners that contained derivatives of 1,3-BDMA in 5 of the 6 sensitized patients. Despite the close structural resemblance between derivatives of 1,3-BDMA and m-xylylenediamine (MXDA), only 3 patients reacted positively to MXDA. Concomitant contact allergy to diglycidyl ether of bisphenol A resin was seen in 2 of the 6 patients. Because of the lack of a commercially available patch test substance, the diagnosis of contact allergy to derivatives of 1,3-BDMA requires patch testing with either the epoxy hardener product or a hardener ingredient that contains the derivatives of 1,3-BDMA. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  19. Improving the interfacial and mechanical properties of short glass fiber/epoxy composites by coating the glass fibers with cellulose nanocrystals

    Science.gov (United States)

    A. Asadi; M. Miller; Robert Moon; K. Kalaitzidou

    2016-01-01

    In this study, the interfacial and mechanical properties of cellulose nanocrystals (CNC) coated glass fiber/epoxy composites were investigated as a function of the CNC content on the surface of glass fibers (GF). Chopped GF rovings were coated with CNC by immersing the GF in CNC (0–5 wt%) aqueous suspensions. Single fiber fragmentation (SFF) tests showed that the...

  20. Characterization of Hybrid Epoxy Nanocomposites

    Science.gov (United States)

    Simcha, Shelly; Dotan, Ana; Kenig, Samuel; Dodiuk, Hanna

    2012-01-01

    This study focused on the effect of Multi Wall Carbon Nanotubes (MWCNT) content and its surface treatment on thermo-mechanical properties of epoxy nanocomposites. MWCNTs were surface treated and incorporated into two epoxy systems. MWCNT's surface treatments were based on: (a) Titania coating obtained by sol-gel process and (b) a nonionic surfactant. Thermo-mechanical properties improvement was obtained following incorporation of treated MWCNT. It was noticed that small amounts of titania coated MWCNT (0.05 wt %) led to an increase in the glass transition temperature and stiffness. The best performance was achieved adding 0.3 wt % titania coated MWCNT where an increase of 10 °C in the glass transition temperature and 30% in storage modulus were obtained. PMID:28348313

  1. Silane coupling agent for attaching fusion-bonded epoxy to steel.

    Science.gov (United States)

    Tchoquessi Diodjo, Madeleine R; Belec, Lénaïk; Aragon, Emmanuel; Joliff, Yoann; Lanarde, Lise; Perrin, François-Xavier

    2013-07-24

    We describe the possibility of using γ-aminopropyltriethoxysilane (γ-APS) to increase the durability of epoxy powder coating/steel joints. The curing temperature of epoxy powder coatings is frequently above 200 °C, which is seen so far as a major limitation for the use of the heat-sensitive aminosilane coupling agent. Despite this limitation, we demonstrate that aminosilane is a competitive alternative to traditional chromate conversion to enhance the durability of epoxy powder coatings/steel joints. Fourier-transform reflection-absorption infrared spectroscopy (FT-RAIRS), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) were used to identify the silane deposition conditions that influence the adhesion of epoxy powder coatings on steel. We show that AFM analysis provides highly sensitive measurements of mechanical property development and, as such, the degree of condensation of the silane. The joint durability in water at 60 °C was lower when the pH of the γ-APS solution was controlled at 4.6 using formic acid, rather than that at natural pH (10.6). At the curing temperature of 220 °C, oxidation of the carbon adjacent to the amine headgroup of γ-APS gives amide species by a pseudofirst-order kinetics. However, a few amino functionalities remain to react with oxirane groups of epoxy resin and, thus, strengthen the epoxy/silane interphase. The formation of ammonium formate in the acidic silane inhibits the reaction between silane and epoxy, which consequently decreases the epoxy/silane interphase cohesion. We find that the nanoroughness of silane deposits increases with the cure temperature which is beneficial to the wet stability of the epoxy/steel joints, due to increased mechanical interlocking.

  2. The study of a Mg-rich epoxy primer for protection of AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu Xiangyu [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.c [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zhao Xuhui; Tang Yuming; Feng Xingguo [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Research highlights: {yields} A Mg-rich epoxy primer was prepared by adding pure magnesium particles in epoxy coating. Cross scratch testing results showed that in 3% NaCl solution the Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. {yields} The open circuit potential of AZ91D alloy in NaCl solution decreased after coated with Mg-rich coating, suggesting that cathodic protection effect of the Mg-rich coating on AZ91D alloy was present. {yields} EIS studies showed that during the immersion tests of AZ91D alloy with Mg-rich coating the magnesium particles in coating dissolved with the charge-transfer resistance R{sub ct} at the magnesium particle/coating interface decreased and the double-layer capacitance Q{sub dl} increased. While the coating resistance remained stable for a long time and corrosion of the AZ91D alloy substrate was obviously delayed. - Abstract: A Mg-rich epoxy primer was prepared by adding pure magnesium particles to an epoxy coating. The coating properties were studied with electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. The open circuit potential measurements showed cathodic protection effect of the Mg-rich primer on AZ91D alloy. Cross scratch testing showed that the Mg-rich primer provided better protection for the substrate than original epoxy coating. The precipitation of Mg(OH){sub 2} in the coating also provided some degree of barrier protection.

  3. The study of a Mg-rich epoxy primer for protection of AZ91D magnesium alloy

    International Nuclear Information System (INIS)

    Lu Xiangyu; Zuo Yu; Zhao Xuhui; Tang Yuming; Feng Xingguo

    2011-01-01

    Research highlights: → A Mg-rich epoxy primer was prepared by adding pure magnesium particles in epoxy coating. Cross scratch testing results showed that in 3% NaCl solution the Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. → The open circuit potential of AZ91D alloy in NaCl solution decreased after coated with Mg-rich coating, suggesting that cathodic protection effect of the Mg-rich coating on AZ91D alloy was present. → EIS studies showed that during the immersion tests of AZ91D alloy with Mg-rich coating the magnesium particles in coating dissolved with the charge-transfer resistance R ct at the magnesium particle/coating interface decreased and the double-layer capacitance Q dl increased. While the coating resistance remained stable for a long time and corrosion of the AZ91D alloy substrate was obviously delayed. - Abstract: A Mg-rich epoxy primer was prepared by adding pure magnesium particles to an epoxy coating. The coating properties were studied with electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM) and X-ray diffraction (XRD). The Mg-rich primer showed better protection for AZ91D magnesium alloy than the same epoxy primer without Mg addition. The open circuit potential measurements showed cathodic protection effect of the Mg-rich primer on AZ91D alloy. Cross scratch testing showed that the Mg-rich primer provided better protection for the substrate than original epoxy coating. The precipitation of Mg(OH) 2 in the coating also provided some degree of barrier protection.

  4. Plasma Treated Multi-Walled Carbon Nanotubes (MWCNTs for Epoxy Nanocomposites

    Directory of Open Access Journals (Sweden)

    Jie Lian

    2011-12-01

    Full Text Available Plasma nanocoating of allylamine were deposited on the surfaces of multi-walled carbon nanotubes (MWCNTs to provide desirable functionalities and thus to tailor the surface characteristics of MWCNTs for improved dispersion and interfacial adhesion in epoxy matrices. Plasma nanocoated MWCNTs were characterized using scanning electron microscopy (SEM, high-resolution transmission electron microscopy (HR-TEM, surface contact angle, and pH change measurements. Mechanical testing results showed that epoxy reinforced with 1.0 wt % plasma coated MWCNTs increased the tensile strength by 54% as compared with the pure epoxy control, while epoxy reinforced with untreated MWCNTs have lower tensile strength than the pure epoxy control. Optical and electron microscopic images show enhanced dispersion of plasma coated MWCNTs in epoxy compared to untreated MWCNTs. Plasma nanocoatings from allylamine on MWCNTs could significantly enhance their dispersion and interfacial adhesion in epoxy matrices. Simulation results based on the shear-lag model derived from micromechanics also confirmed that plasma nanocoating on MWCNTs significantly improved the epoxy/fillers interface bonding and as a result the increased composite strength.

  5. A new approach for enhancement of the corrosion protection properties and interfacial adhesion bonds between the epoxy coating and steel substrate through surface treatment by covalently modified amino functionalized graphene oxide film

    International Nuclear Information System (INIS)

    Parhizkar, N.; Shahrabi, T.; Ramezanzadeh, B.

    2017-01-01

    Highlights: •The steel substrate was treated by a covalently modified amino functionalized graphene oxide (fGO) film. •Deposition of fGO film at the interface of steel and epoxy could effectively improve the adhesion strength and corrosion protection properties. •More stable and stronger interfacial bonds was obtained when treating the interface by fGO film. -- Abstract: This study introduces a novel surface treatment approach of steel substrate by covalent modification of graphene oxide (fGO) nanosheets with 3-aminopropyltriethoxysilane to improve the adhesion and corrosion protection properties of an epoxy coating. The effect of fGO film on the epoxy coating performance was studied by field-emission scanning electron microscopy (FE-SEM), X-Ray photoelectron spectroscopy (XPS), electrochemical impedance spectroscopy (EIS), Pull-off adhesion, salt spray and cathodic delamination tests. Results revealed that deposition of fGO film on steel surface can effectively improve the adhesion strength and corrosion protection properties and reduce the cathodic delamination rate of the epoxy coating.

  6. Electrochemical investigation of the properties of Co doped ZnO nanoparticle as a corrosion inhibitive pigment for modifying corrosion resistance of the epoxy coating

    International Nuclear Information System (INIS)

    Rostami, M.; Rasouli, S.; Ramezanzadeh, B.; Askari, A.

    2014-01-01

    Highlights: • Corrosion inhibitive pigment based on ZnOCo was synthesized through combustion method. • Doping ZnO nanoparticle with Co enhanced its inhibition properties considerably. • ZnOCo nanoparticle could enhance corrosion protective performance of epoxy coating. • Co doped ZnO nanoparticles behaved as efficient barrier and inhibitive pigment. - Abstract: Co doped ZnO nanoparticles were synthesized by combustion method. Then, the epoxy nanocomposites were prepared using various amounts of nanoparticles. Salt spray and electrochemical impedance spectroscopy (EIS) were used in order to investigate the corrosion inhibition effects of nanoparticles on the steel substrate. The morphology and composition of the films precipitated on the steel surface were investigated by scanning electron microscope (SEM) and energy dispersive spectroscopy. Results revealed that the corrosion inhibition properties of ZnO nanoparticle were significantly enhanced after doping with Co. Moreover, Co doped ZnO nanoparticles enhanced the corrosion resistance of the epoxy coating effectively

  7. Anti-corrosion mechanism of epoxy-resin and different content Fe2O3 coatings on magnesium alloy

    Science.gov (United States)

    Jin, Tao; Kong, Fan-mei; Bai, Rui-qin; Zhang, Ru-liang

    2016-12-01

    In this study, anti-corrosion coatings were prepared and coated successfully on magnesium alloy substrates by mixing nanopowders, solvent, curing agent with epoxy resin. The effect of the amount of iron trioxide (Fe2O3) on the adhesion strength and corrosion resistance on magnesium alloy was investigated with standard protocols, and electrochemical measurements were also made in 3.5 wt.% NaCl solutions. The surface morphology and corrosion mechanism after corrosion tests was characterized using FESEM analysis. Nanoparticles in matrix acted as filler, and interstitial cross-linked spaces and other coating artifacts regions (micro cracks and voids) would all affect the anti-corrosion properties of coating. The results showed the proper powder content not only provided adhesion strength to these coatings but also improved obviously their anticorrosion. Hydrogen bound to the amine nitrogen (1N) could take part in the curing process rather than hydrogen of the amide site due to the smaller Δ G and the more stable configuration.

  8. High-Performance Epoxy-Resin-Bonded Magnets Produced from the Sm2Fe17Nx Powders Coated by Copper and Zinc Metals

    Science.gov (United States)

    Noguchi, Kenji; Machida, Ken-ichi; Adachi, Gin-ya

    2001-04-01

    Fine powders of Sm2Fe17Nx coated with copper metal reduced from CuCl2 and/or zinc metal subsequently derived by photo-decomposition of diethylzinc [Zn(C2H5)2] were prepared, and their magnetic properties were characterized in addition to those of epoxy-resin-bonded magnets produced from the coated powders (Cu/Sm2Fe17Nx, Zn/Sm2Fe17Nx and Zn/Cu/Sm2Fe17Nx). The remanence (Br) and maximum energy product [(\\mathit{BH})max] of double metal-coated Zn/Cu/Sm2Fe17Nx powders were maintained at higher levels than those of single Zn metal-coated Sm2Fe17Nx ones (Zn/Sm2Fe17Nx) even after heat treatment at 673 K since the oxidation resistance and thermal stability were effectively improved by formation of the thick and uniform protection layer on the surface of Sm2Fe17Nx particles. Moreover, the epoxy-resin-bonded magnets produced from the Zn/Cu/Sm2Fe17Nx powders possessed good corrosion resistance in air at 393 K which it resulted in the smaller thermal irreversible flux loss than that of uncoated and single Zn metal-coated Sm2Fe17Nx powders in the temperature range of above 393 K.

  9. Comparison of the degradation behaviour of fusion-bonded epoxy powder coating systems under flowing and static immersion

    International Nuclear Information System (INIS)

    Wei, Y.H.; Zhang, L.X.; Ke, W.

    2006-01-01

    The degradation of three different fusion-bonded epoxy (FBE) powder coating systems under flowing and static immersion condition has been monitored using electrochemical impedance spectroscopy (EIS) when exposed to 3% NaCl aqueous solution at 60 o C. The aim of this project was to determine the impact of flowing condition on the degradation of the protective properties of polymer coatings during exposure to corrosive medium. Using a rotating cylinder apparatus, the immersion tests under the flowing condition were performed. The relative permittivity of coating, ε r =C c δε 0 A, where the coating capacitance C c was calculated from the high frequency data of impedance spectrum, was selected as the index to monitor property variation with immersion time. Experimental results showed that the flowing condition aggravated the deterioration of coatings. The results were interpreted in terms of a model in which flowing condition changes coating/solution interface state and then accelerates the ions to diffuse through the coating. The electrochemical results were in agreement with the final visual observation. The present investigation suggests that flowing test provides an effective accelerating way to evaluate the degradation of coating system

  10. Wear-resistant and electromagnetic absorbing behaviors of oleic acid post-modified ferrite-filled epoxy resin composite coating

    Science.gov (United States)

    Wang, Wenjie; Zang, Chongguang; Jiao, Qingjie

    2015-03-01

    The post-modified Mn-Zn ferrite was prepared by grafting oleic acid on the surface of Mn-Zn ferrite to inhibit magnetic nanoparticle aggregation. Fourier Transform Infrared (FT-IR) spectroscopy was used to characterize the particle surfaces. The friction and electromagnetic absorbing properties of a thin coating fabricated by dispersing ferrite into epoxy resin (EP) were investigated. The roughness of the coating and water contact angle were measured using the VEECO and water contact angle meter. Friction tests were conducted using a stainless-steel bearing ball and a Rockwell diamond tip, respectively. The complex permittivity and complex permeability of the composite coating were studied in the low frequency (10 MHz-1.5 GHz). Surface modified ferrites are found to improve magnetic particles dispersion in EP resulting in significant compatibility between inorganic and organic materials. Results also indicate that modified ferrite/EP coatings have a lower roughness average value and higher water contact angle than original ferrite/EP coatings. The enhanced tribological properties of the modified ferrite/EP coatings can be seen from the increased coefficient value. The composite coatings with modified ferrite are observed to exhibit better reflection loss compared with the coatings with original ferrite.

  11. Processing, properties and applications of composites using powder-coated epoxy towpreg technology

    Science.gov (United States)

    Bayha, T. D.; Osborne, P. P.; Thrasher, T. P.; Hartness, J. T.; Johnston, N. J.; Marchello, J. M.; Hugh, M. K.

    1993-01-01

    Composite manufacturing using the current prepregging technology of impregnating liquid resin into three-dimensionally reinforced textile preforms can be a costly and difficult operation. Alternatively, using polymer in the solid form, grinding it into a powder, and then depositing it onto a carbon fiber tow prior to making a textile preform is a viable method for the production of complex textile shapes. The powder-coated towpreg yarn is stable, needs no refrigeration, contains no solvents and is easy to process into various woven and braided preforms for later consolidation into composite structures. NASA's Advanced Composites Technology (ACT) program has provided an avenue for developing the technology by which advanced resins and their powder-coated preforms may be used in aircraft structures. Two-dimensional braiding and weaving studies using powder-coated towpreg have been conducted to determine the effect of resin content, towpreg size and twist on textile composite properties. Studies have been made to customize the towpreg to reduce friction and bulk factor. Processing parameters have been determined for three epoxy resin systems on eight-harness satin fabric, and on more advanced 3-D preform architectures for the downselected resin system. Processing effects and the resultant mechanical properties of these textile composites will be presented and compared.

  12. Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

    International Nuclear Information System (INIS)

    Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

    2016-01-01

    Highlights: • An anticorrosive cobalt ferrite nanopigment dispersed in silica matrix was synthesized. • The nanopigment showed proper inhibition performance in solution study. • The nanopigment significantly improved the corrosion resistance of the epoxy coating. - Abstract: This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe 2 O 4 -SiO 2 ) on the corrosion protection properties of steel substrate. NiFe 2 O 4 and NiFe 2 O 4 -SiO 2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe 2 O 4 -SiO 2 ) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe 2 O 4 -SiO 2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

  13. Stronger Fire-Resistant Epoxies

    Science.gov (United States)

    Fohlen, George M.; Parker, John A.; Kumar, Devendra

    1988-01-01

    New curing agent improves mechanical properties and works at lower temperature. Use of aminophenoxycyclotriphosphazene curing agents yields stronger, more heat- and fire-resistant epoxy resins. Used with solvent if necessary for coating fabrics or casting films.

  14. The mechanism of cathodic electrodeposition of epoxy coatings and the corrosion behaviour of the electrodeposited

    Directory of Open Access Journals (Sweden)

    VESNA B. MISKOVIC-STANKOVIC

    2002-05-01

    Full Text Available The model of organic film growth on a cathode during electrodeposition process proposes the current density-time and film thickness-time relationships and enables the evaluation of the rate contants for the electrochemical reaction of OH– ion evolution and for the chemical reaction of organic film deposition. The dependences of film thickness and rate constants on the applied voltage, bath temperature and resin concentration in the electrodeposition bath have also been obtained. The deposition parameters have a great effect on the cathodic electrodeposition process and on the protective properties of the obtained electrodeposited coatings. From the time dependences of the pore resistance, coating capacitance and relative permittivity, obtained from impedance measurements, the effect of applied voltage, bath temperature and resin concentration on the protective properties of electrodeposited coatings has been shown. Using electrochemical impedance spectroscopy, thermogravimetric analysis, gravimetric liquid sorption experiments, differential scanning calorimetry and optical miscroscopy, the corrosion stability of epoxy coatings was investigated. A mechanism for the penetration of electrolyte through an organic coating has been suggested and the shape and dimensions of the conducting macropores have been determined. It was shown that conduction through a coating depends only on the conduction through the macropores, although the quantity of electrolyte in the micropores of the polymer net is about one order of magnitude greater than that inside the conducting macropores.

  15. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Science.gov (United States)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-02-01

    Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  16. Active corrosion protection performance of an epoxy coating applied on the mild steel modified with an eco-friendly sol-gel film impregnated with green corrosion inhibitor loaded nanocontainers

    Science.gov (United States)

    Izadi, M.; Shahrabi, T.; Ramezanzadeh, B.

    2018-05-01

    In this study the corrosion resistance, active protection, and cathodic disbonding performance of an epoxy coating were improved through surface modification of steel by a hybrid sol-gel system filled with green corrosion inhibitors loaded nanocontainer as intermediate layer on mild steel substrate. The green inhibitor loaded nanocontainers (GIN) were used to induce active inhibition performance in the protective coating system. The corrosion protection performance of the coated panels was investigated by electrochemical impedance spectroscopy (EIS), salt spray, and cathodic disbonding tests. It was observed that the corrosion inhibition performance of the coated mild steel panels was significantly improved by utilization of active multilayer coating system. The inhibitor release from nanocontainers at the epoxy-silane film/steel interface resulted in the anodic and cathodic reactions restriction, leading to the lower coating delamination from the substrate and corrosion products progress. Also, the active inhibition performance of the coating system was approved by electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and energy dispersive X-ray (EDS) analysis on the panels with artificial defects. The inhibitive agents were released to the scratch region and blocked the active sites on the metal surface.

  17. Adhesion enhancement of Al coatings on carbon/epoxy composite surfaces by atmospheric plasma

    International Nuclear Information System (INIS)

    Coulon, J.F.; Tournerie, N.; Maillard, H.

    2013-01-01

    Adhesion strengths between aluminium thin film coatings and manufactured carbon/epoxy composite surfaces were measured by assessing fracture tensile strengths using pull-off tests. The effect of the substrate roughness (nm to μm) of these composite surfaces on adhesion was studied by examining the surface free energies and adhesion strengths. The adhesion strengths of the coatings varied significantly. To improve the coating adhesion, each composite surface was treated with atmospheric plasma prior to deposition, which resulted in an increase in the surface free energy from approximately 40 mJ/m 2 to 70 mJ/m 2 because the plasma pretreatment led to the formation of hydrophilic C-O and C=O bonds on the composite surfaces, as demonstrated by X-ray photoelectron spectroscopy analyses. The adhesion strengths of the coatings were enhanced for all surface roughnesses studied. In our study, the effect of mechanical adhesion due to roughness was separated from the effect of modifying the chemical bonds with plasma activation. The adhesion ability of the pure resin was relatively weak. Increasing the surface roughness largely improved the adhesion of the resin surface. Plasma treatment of the pure resin also increased the surface adhesion. Our study shows that plasma activation effectively enhances the adhesion of manufactured composites, even when the surface roughness is on the order of microns. The ageing of the surface activation was also investigated, and the results demonstrate that atmospheric plasma has potential for use in the pretreatment of composite materials.

  18. Investigation of non-isocyanate urethane functional latexes and carbon nanofiller/epoxy coatings

    Science.gov (United States)

    Meng, Lei

    This dissertation consists of two parts. In the first part, a new class of non-isocyanate urethane methacrylates was synthesized and the effect of the new monomers on the urethane functional latex was investigated. The second part focused on a comparison of carbon nanofillers in inorganic/organic epoxy coating system for anticorrosive applications. A new class of non-isocyanate urethane methacrylates (UMAs) monomers was synthesized through an environmentally friendly non-isocyanate pathway. The kinetics of seeded semibatch emulsion polymerization of UMAs with methyl methacrylate (MMA) and butyl acrylate (BA) was monitored. The particle size and morphology were investigated by dynamic light scattering (DLS), ultrasound acoustic attenuation spectroscopy (UAAS) and transmission electron microscopy (TEM). The minimum film formation temperature (MFFT), mechanical and viscoelastic properties were studied. It was found that the emulsion polymerization processes all proceeded via Smith-Ewart control, leading to the uniform morphology and particle size. The glass transition temperature (Tg) and the mechanical properties of poly(MMA/BA/UMA) decreased with the increasing chain length of urethane methacrylate monomers due to the increasing flexibility of side chains. Without the effect of Tg, lower MFFT and improved mechanical properties were observed from urethane functional latexes. The improved mechanical properties were due to the increasing particle interaction by forming hydrogen bonding. Furthermore, the effect of urethane functionality in terms of the polymer composition, the location and the concentration was investigated by the batch, single-stage and two-stage semibatch polymerization of 2-[(butylcarbamoyl)oxy]ethyl methacrylate (BEM) with MMA and BA. The core-shell and homogeneous structures were evaluated by TEM, differential scanning calorimetry (DSC), and solid state nuclear magnetic resonance (SS-NMR). The compositional drift was observed from the batch

  19. The Role of interfacial layers on the performance of an epoxy / polyester powder coated Aluminium Alloy

    International Nuclear Information System (INIS)

    Mirabedini, M.; Moradian, S.; Scanteburg, D.; Thonpson, G.E.

    2002-01-01

    The influence of polyacrylic acid and a blend of polyacrylic acid with hexa fluorozirconic acid treatments on the performance of an epoxy/polyester powder coating on a 1050 Al substrate has been studied and compared to the performance of the same system using a so-called chromate/phosphate conversion coating. The chemical interactions between pretreatments and Al substrates were examined using FTIR spectroscopy and various accelerated test methods were also employed. Two mechanical adhesion measurement methods were used under wet and dry conditions, namely a vertical pull-off test in the dry state and the tape test under dry conditions. The water permeation of the differently pretreated powder coated samples was studied using a capacitance measurement method. FTIR results showed two modes of interaction; namely ionic and complex formation between COO - and Al 3+ Various experiments revealed that polyacrylic acid improved only the dry adhesion but as a standing alone treatment it did not provide an overall improvement in anti-corrosive performance. The water uptake measurements proved that pretreatment does not considerably affect the properties of the coatings during water permeation stage. The use of various techniques revealed that relatively good performance of powder coating is due to a high ohmic resistance of the coating prior to and after saturation with water, reasonably low water solubility and good adhesion to the substrate

  20. Effect of Surface Contaminants Remained on the Blasted Surface on Epoxy Coating Performance and Corrosion Resistance

    International Nuclear Information System (INIS)

    Baek, Kwang Ki; Park, Chung Seo; Kim, Ki Hong; Chung, Mong Kyu; Park, Jin Hwan

    2006-01-01

    One of the critical issues in the coating specification is the allowable limit of surface contaminant(s) - such as soluble salt(s), grit dust, and rust - after grit blasting. Yet, there is no universally accepted data supporting the relationship between the long-term coating performance and the amount of various surface contaminants allowed after grit blasting. In this study, it was attempted to prepare epoxy coatings applied on grit-blasted steel substrate dosed with controlled amount of surface contaminants - such as soluble salt(s), grit dust, and rust. Then, coating samples were subjected to 4,200 hours of cyclic test(NORSOK M-501), which were then evaluated in terms of resistance to rust creepage, blistering, chalking, rusting, cracking and adhesion strength. Additional investigations on the possible damage at the paint/steel interface were carried out using an Electrochemical Impedance Spectroscopy(EIS) and observations of under-film-corrosion. Test results suggested that the current industrial specifications were well matched with the allowable degree of rust, whereas the allowable amount of soluble salt and grit dust after grit blasting showed a certain deviation from the specifications currently employed for fabrication of marine vessels and offshore facilities

  1. Radiochemical ageing of epoxy coating for nuclear plants

    International Nuclear Information System (INIS)

    Queiroz, D.P.R.; Fraisse, F.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2010-01-01

    The degradation of an epoxy-amine network exposed to gamma irradiation in oxygen atmosphere has been studied by using a variety of analytical methods, including infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and sol-gel analysis. Results show that the oxidation of epoxy systems grows with the irradiation dose. Hydroperoxides, which are species resulting from oxidation, were identified and quantified by DSC. As indicated by the sol-gel analysis, the mechanism of degradation of chain scission seems to be predominant over crosslinking. The modifications induced by irradiation reflect in a greater capacity of water absorption.

  2. Fire performance, microstructure and thermal degradation of an epoxy based nano intumescent fire retardant coating for structural applications

    Energy Technology Data Exchange (ETDEWEB)

    Aziz, Hammad, E-mail: engr.hammad.aziz03@gmail.com; Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Yusoff, P. S. M. Megat; Zia-ul-Mustafa, M. [Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, Tronoh 31750, Perak (Malaysia)

    2015-07-22

    Intumescent fire retardant coating (IFRC) is a passive fire protection system which swells upon heating to form expanded multi-cellular char layer that protects the substrate from fire. In this research work, IFRC’s were developed using different flame retardants such as ammonium polyphosphate, expandable graphite, melamine and boric acid. These flame retardants were bound together with the help of epoxy binder and cured together using curing agent. IFRC was then reinforced with nano magnesium oxide and nano alumina as inorganic fillers to study their effect towards fire performance, microstructure and thermal degradation. Small scale fire test was conducted to investigate the thermal insulation of coating whereas fire performance was calculated using thermal margin value. Field emission scanning electron microscopy was used to examine the microstructure of char obtained after fire test. Thermogravimetric analysis was conducted to investigate the residual weight of coating. Results showed that the performance of the coating was enhanced by reinforcement with nano size fillers as compared to non-filler based coating. Comparing both nano size magnesium oxide and nano size alumina; nano size alumina gave better fire performance with improved microstructure of char and high residual weight.

  3. Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

    International Nuclear Information System (INIS)

    Piazza, Diego; Lorandi, Natalia P.; Pasqual, Charles I.; Scienza, Lisete C.; Zattera, Ademir J.

    2011-01-01

    Highlights: → New materials for using as protective coatings for metal surfaces. → Development of nanostructured powder paints. → Characterization of the new material in the powder and coating form. → Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. → Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO 4 ). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

  4. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    Energy Technology Data Exchange (ETDEWEB)

    Jalili, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Nanomaterials and Nanocoatings Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Surface Coatings and Corrosion Department, Institute for Color Science and Technology (ICST), PO 16765-654, Tehran (Iran, Islamic Republic of)

    2015-02-15

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties.

  5. An investigation of the electrochemical action of the epoxy zinc-rich coatings containing surface modified aluminum nanoparticle

    International Nuclear Information System (INIS)

    Jalili, M.; Rostami, M.; Ramezanzadeh, B.

    2015-01-01

    Highlights: • Aluminum nanoparticle was modified with amino trimethylene phosphonic acid. • 2 wt% of zinc dust in zinc-rich paint was substituted by aluminum nanoparticles. • Surface modified aluminum nanoparticle improved the cathodic period of protection. • Aluminum nanoparticles enhanced the corrosion protection of the zinc-rich coating. - Abstract: Aluminum nanoparticle was modified with amino trimethylene phosphonic acid (ATMP). The surface characterization of the nanoparticles was done by X-ray photo electron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and thermal gravimetric analysis. The influence of the replacement of 2 wt% of zinc dust in the standard zinc-rich epoxy coating by nanoparticles on the electrochemical action of the coating was studied by electrochemical impedance spectroscopy (EIS) and salt spray tests. The morphology and phase composition of the zinc rich paints were evaluated by X-ray diffraction (XRD) and filed-emission scanning electron microscopy (FE-SEM). Results showed that the ATMP molecules successfully adsorbed on the surface of Al nanoparticles. Results obtained from salt spray and electrochemical measurements revealed that the addition of surface modified nanoparticles to the zinc rich coating enhanced its galvanic action and corrosion protection properties

  6. Treatment of high-latency microcapsules containing an aluminium complex with an epoxy-functionalised trialkoxysilane.

    Science.gov (United States)

    Kamiya, Kazunobu; Suzuki, Noboru

    2016-12-01

    Some aluminium complexes are excellent catalysts of cationic polymerisation and are used for low-temperature and fast-curing adhesive, used in electronic part mounting. Microencapsulation is a suitable technique for getting high latency of the catalysts and long shelf life of the adhesives. For the higher latency in a cycloaliphatic epoxy compound, the microcapsule surface which retained small amount of aluminium complex was coated with epoxy polymer and the effect was examined. From the X-ray photoelectron spectroscopic results, the surface was recognised to be sufficiently coated and the differential scanning calorimetric analyses showed that the coating did not significantly affect the low-temperature and fast-curing properties of adhesive. After storing the mixture of cycloaliphatic epoxy compound, coated microcapsules, triphenylsilanol and silane coupling agent for 48 h at room temperature, the increase in viscosity was only 0.01 Pa s, resulting in the excellent shelf life.

  7. Enhancing the Heat Transfer Efficiency in Graphene-Epoxy Nanocomposites Using a Magnesium Oxide-Graphene Hybrid Structure.

    Science.gov (United States)

    Du, Fei-Peng; Yang, Wen; Zhang, Fang; Tang, Chak-Yin; Liu, Sheng-Peng; Yin, Le; Law, Wing-Cheung

    2015-07-08

    Composite materials, such as organic matrices doped with inorganic fillers, can generate new properties that exhibit multiple functionalities. In this paper, an epoxy-based nanocomposite that has a high thermal conductivity and a low electrical conductivity, which are required for the use of a material as electronic packaging and insulation, was prepared. The performance of the epoxy was improved by incorporating a magnesium oxide-coated graphene (MgO@GR) nanomaterial into the epoxy matrix. We found that the addition of a MgO coating not only improved the dispersion of the graphene in the matrix and the interfacial bonding between the graphene and epoxy but also enhanced the thermal conductivity of the epoxy while preserving the electrical insulation. By adding 7 wt % MgO@GR, the thermal conductivity of the epoxy nanocomposites was enhanced by 76% compared with that of the neat epoxy, and the electrical resistivity was maintained at 8.66 × 10(14) Ω m.

  8. Multi function Finishing and Pigment Printing of UV Cured Cotton/Polyester Fabrics Coated with Plasticized Epoxy Resin/ZnO Formulation

    International Nuclear Information System (INIS)

    Hassan, M.S.; Mousaa, I.M.; Ali, N.M.

    2015-01-01

    Cotton/ Polyester fabrics were coated with epoxy acrylate (EA) formulations plasticized by castor oil (CO), in the presence of benzophenone as initiator, ZnO (antibacterial agent) and pigment printing. Ultra violet (UV) irradiation was used as a curing system. The effect of UV irradiation time and CO percentage on the mechanical and crease recovery properties were investigated. The effect of the coating process on the cross-section feature by using scanning electron microscope (SEM), the antibacterial properties, water retardance, colour difference and the durability for washing of the coated fabrics were also investigated. From the results, it was found that the crease recovery and antibacterial properties were enhanced. Also, the colour durability against multiple washing cycles gave adequate results after application of the investigated coating formulation. The most fitting castor oil per cent was found to be 45%, while the 3% ZnO recorded the best antibacterial and mechanical properties. The pigment per cent that gave the highest durability and adequate colour strength was 0.6%.

  9. Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

    Energy Technology Data Exchange (ETDEWEB)

    Piazza, Diego [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Lorandi, Natalia P. [Corrosion and Surface Protection Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Pasqual, Charles I. [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Scienza, Lisete C. [Corrosion and Surface Protection Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Zattera, Ademir J., E-mail: ajzattera@terra.com.br [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil)

    2011-08-25

    Highlights: {yields} New materials for using as protective coatings for metal surfaces. {yields} Development of nanostructured powder paints. {yields} Characterization of the new material in the powder and coating form. {yields} Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. {yields} Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO{sub 4}). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

  10. Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

    Directory of Open Access Journals (Sweden)

    Niloufar Bahrami Panah

    2016-09-01

    Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

  11. Investigation of the cure behaviour of an epoxy polyester powder coating

    International Nuclear Information System (INIS)

    Ishrat, S.; Nadeem, M.

    1993-01-01

    The epoxy polyester based thermo sets make attractive matrix materials for many industrial and commercial applications because of their excellent performance properties. These properties for example, dimensional stability, adhesion, chemical resistance, and thermal stability arise primarily from the formation of crosslinks during cure. While many factors, such as the reactivity and stoichiometry of the reactants can influence the course of the crosslinking reaction, the cure temperature and cure time ultimately govern the end use performance of the thermosetting systems of powder coatings. The interrelationship between the network formation process and performance properties makes cure process studies critically important in product development. A products end use performance properties can be correlated with the processing conditions by monitoring specific polymeric properties such as gel points, glass transition temperature (TgS,) and the kinetics of the crosslinking reaction. By plotting the change in these properties against cure time and or cure temperature, a 'profile' or degree of cure (DOC) curve can be formed. These profiles illustrate the progress of the crosslinking reaction and can be used to optimize thermo set handling, processing and cure process. (author)

  12. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    International Nuclear Information System (INIS)

    Rida Tajau; Nurulhuda Mohd Yunus; Mohd Hilmi Mahmood; Mek Zah Salleh; Nik Ghazali Nik Salleh

    2013-01-01

    Full-text: The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidized palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) for example EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80 %) than the palm oil based compounds (up to 70 %), where the different is around 10-15 %. The hardness property from this two type coatings can reached until 50 % at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newton's (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photo initiator give higher adhesion property and their also showed a higher glossiness property on the glass substrate compared to the coatings containing irgacure-819 photo initiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough. (author)

  13. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    International Nuclear Information System (INIS)

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik; Ibrahim, Mohammad Izzat; Yunus, Nurulhuda Mohd

    2014-01-01

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough

  14. Development of palm oil-based UV-curable epoxy acrylate and urethane acrylate resins for wood coating application

    Energy Technology Data Exchange (ETDEWEB)

    Tajau, Rida; Mahmood, Mohd Hilmi; Salleh, Mek Zah; Salleh, Nik Ghazali Nik [Radiation Processing Technology Division, Malaysian Nuclear Agency (Nuclear Malaysia), Bangi, 43000 Kajang, Selangor (Malaysia); Ibrahim, Mohammad Izzat [Faculty of Science, University of Malaya (UM), 50603 Kuala Lumpur (Malaysia); Yunus, Nurulhuda Mohd [Faculty of Science and Technology, National University Malaysia (UKM), 43600 Bangi, Selangor (Malaysia)

    2014-02-12

    The trend of using renewable sources such as palm oil as raw material in radiation curing is growing due to the demand from the market to produce a more environmental friendly product. In this study, the radiation curable process was done using epoxy acrylate and urethane acrylate resins which are known as epoxidised palm olein acrylate (EPOLA) and palm oil based urethane acrylate (POBUA), respectively. The purpose of the study was to investigate curing properties and the application of this UV-curable palm oil resins for wood coating. Furthermore, the properties of palm oil based coatings are compared with the petrochemical-based compound such as ebecryl (EB) i.e. EB264 and EB830. From the experiment done, the resins from petrochemical-based compounds resulted higher degree of crosslinking (up to 80%) than the palm oil based compounds (up to 70%), where the different is around 10-15%. The hardness property from this two type coatings can reached until 50% at the lower percentage of the oligomer. However, the coatings from petrochemical-based have a high scratch resistance as it can withstand at least up to 3.0 Newtons (N) compared to the palm oil-based compounds which are difficult to withstand the load up to 1.0 N. Finally, the test on the rubber wood substrate showed that the coatings containing benzophenone photoinitiator give higher adhesion property and their also showed a higher glosiness property on the glass substrate compared to the coatings containing irgacure-819 photoinitiator. This study showed that the palm oil coatings can be a suitable for the replacement of petrochemicals compound for wood coating. The palm oil coatings can be more competitive in the market if the problems of using high percentage palm oil oligomer can be overcome as the palm oil price is cheap enough.

  15. On-Chip Bondwire Magnetics with Ferrite-Epoxy Glob Coating for Power Systems on Chip

    Directory of Open Access Journals (Sweden)

    Jian Lu

    2008-01-01

    Full Text Available A novel concept of on-chip bondwire inductors and transformers with ferrite epoxy glob coating is proposed to offer a cost effective approach realizing power systems on chip (SOC. We have investigated the concept both experimentally and with finite element modeling. A Q factor of 30–40 is experimentally demonstrated for the bondwire inductors which represents an improvement by a factor of 3–30 over the state-of-the-art MEMS micromachined inductors. Transformer parameters including self- and mutual inductance and coupling factors are extracted from both modeled and measured S-parameters. More importantly, the bondwire magnetic components can be easily integrated into SOC manufacturing processes with minimal changes and open enormous possibilities for realizing cost-effective, high-current, high-efficiency power SOCs.

  16. The optimal structure-conductivity relation in epoxy-phthalocyanine nanocomposites.

    Science.gov (United States)

    Huijbregts, L J; Brom, H B; Brokken-Zijp, J C M; Kemerink, M; Chen, Z; Goeje, M P de; Yuan, M; Michels, M A J

    2006-11-23

    Phthalcon-11 (aquocyanophthalocyaninatocobalt (III)) forms semiconducting nanocrystals that can be dispersed in epoxy coatings to obtain a semiconducting material with a low percolation threshold. We investigated the structure-conductivity relation in this composite and the deviation from its optimal realization by combining two techniques. The real parts of the electrical conductivity of a Phthalcon-11/epoxy coating and of Phthalcon-11 powder were measured by dielectric spectroscopy as a function of frequency and temperature. Conducting atomic force microscopy (C-AFM) was applied to quantify the conductivity through the coating locally along the surface. This combination gives an excellent tool to visualize the particle network. We found that a large fraction of the crystals is organized in conducting channels of fractal building blocks. In this picture, a low percolation threshold automatically leads to a conductivity that is much lower than that of the filler. Since the structure-conductivity relation for the found network is almost optimal, a drastic increase in the conductivity of the coating cannot be achieved by changing the particle network, but only by using a filler with a higher conductivity level.

  17. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    International Nuclear Information System (INIS)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-01-01

    Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  18. Processing and properties of carbon nanofibers reinforced epoxy powder composites

    Science.gov (United States)

    Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

    2011-11-01

    Commercially available CNFs (diameter 30-300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

  19. The role of the substrate in micro-scale scratching of epoxy-polyester films

    Science.gov (United States)

    Barletta, M.; Gisario, A.

    2011-02-01

    The present investigation analyzes the deformation response of electrostatically sprayed epoxy-polyester powder coatings by 'in situ' micro-mechanical tests. The characterization of the performance of the coatings was carried out by micro-scale scratching, by varying the indenter type, the applied load and the sliding speed. The tests were carried out on polymeric coatings deposited on as-received, micro and macro-corrugated AISI 304 stainless steel substrates and 'rigidly adhered' to them. Further tests were performed on 'free-standing' coatings, that is, on the as-received metal substrates pre-coated with an intermediate layer of silicon-based heat curable release coating. Experimental data allow us to evaluate the influence of the contact conditions between substrate and indenter and the role of the loading conditions on the scratch and penetration resistance of the epoxy-polyester coatings. The different responses of the polymeric coatings when deposited on untreated or pre-treated substrates as well as on an intermediate layer of release coating, contribute to a better understanding of the intrinsic roles of the polymeric material and substrate as well as the influence of the interfacial adhesion between coating and substrate.

  20. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    Science.gov (United States)

    Periolatto, M.; Sangermano, M.; Spena, P. Russo

    2016-05-01

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  1. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    Energy Technology Data Exchange (ETDEWEB)

    Periolatto, M.; Spena, P. Russo [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, Bolzano (Italy); Sangermano, M. [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino, C.so Duca degli Abruzzi 24, Torino (Italy)

    2016-05-18

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  2. Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

    International Nuclear Information System (INIS)

    Periolatto, M.; Spena, P. Russo; Sangermano, M.

    2016-01-01

    A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

  3. Epoxy-coal hydraulic insulation for structures of the Nurek Hydroelectric Powerplant

    Energy Technology Data Exchange (ETDEWEB)

    Sakharov, V I; Segal, M S; Solov' ev, I N; Yazev, R E

    1978-03-01

    The design of the Nurek Powerplant exposed the base of the core of the dam to a head of 270 m. To avoid seepage, it was decided to construct an antiseepage screen. Given the total hydraulic insulation area required, 26,540 m/sup 2/, the use of a metal screen would be quite expensive. It was therefore decided to use an epoxy-coal material consisting of a primer, varnish and enamel based on epoxy resins modified by the addition of coal tar, a waste product from the dry distillation of coal. A typical hydraulic insulation layer consists of a coat of primer, three or four coats of varnish and a coat of enamel. Glass-reinforced fabric is used with the first through third coats of varnish to increase crack resistance. The coating thus produced is found to be resistant to overbearing soil pressure of up to 600 t/m/sup 2/, hydrostatic head of up to 300 m and constant shear forces of up to 100 t/m/sup 2/. The method also saves labor and expensive metal.

  4. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

    2014-08-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  5. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    Science.gov (United States)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  6. Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    International Nuclear Information System (INIS)

    Murillo-Gutiérrez, N.V.; Ansart, F.; Bonino, J-P.; Kunst, S.R.; Malfatti, C.F.

    2014-01-01

    An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  7. Silica Treatments: A Fire Retardant Strategy for Hemp Fabric/Epoxy Composites

    Directory of Open Access Journals (Sweden)

    Francesco Branda

    2016-08-01

    Full Text Available In this paper, for the first time, inexpensive waterglass solutions are exploited as a new, simple and ecofriendly chemical approach for promoting the formation of a silica-based coating on hemp fabrics, able to act as a thermal shield and to protect the latter from heat sources. Fourier Transform Infrared (FTIR and solid-state Nuclear Magnetic Resonance (NMR analysis confirm the formation of –C–O–Si– covalent bonds between the coating and the cellulosic substrate. The proposed waterglass treatment, which is resistant to washing, seems to be very effective for improving the fire behavior of hemp fabric/epoxy composites, also in combination with ammonium polyphosphate. In particular, the exploitation of hemp surface treatment and Ammonium Polyphosphate (APP addition to epoxy favors a remarkable decrease of the Heat Release Rate (HRR, Total Heat Release (THR, Total Smoke Release (TSR and Specific Extinction Area (SEA (respectively by 83%, 35%, 45% and 44% as compared to untreated hemp/epoxy composites, favoring the formation of a very stable char, as also assessed by Thermogravimetric Analysis (TGA. Because of the low interfacial adhesion between the fabrics and the epoxy matrix, the obtained composites show low strength and stiffness; however, the energy absorbed by the material is higher when using treated hemp. The presence of APP in the epoxy matrix does not affect the mechanical behavior of the composites.

  8. The study of epoxy polyamide and polyvinyl resins as corrosion ...

    African Journals Online (AJOL)

    The corrosion resistance of two commonly used protective coatings (epoxy polyamide and polyvinyl resins) in the Niger Delta area of Nigeria has been assessed. The coatings on low carbon steel were subjected to varying conditions of pH, temperature and exposure time and the corrosion rates calculated. At a pH of 2, 3, 4, ...

  9. Effect of hydrophobic paints coating for tritium reduction in concrete materials

    International Nuclear Information System (INIS)

    Edao, Y.; Fukada, S.; Nishimura, Y.; Katayama, K.; Takeishi, T.; Hatano, Y.; Taguchi, A.

    2012-01-01

    Highlights: ► Effects of hydrophobic paint coating in tritium transport are investigated. ► Two kinds of paints, acrylic-silicon resin and epoxy resin are used. ► The hydrophobic paints are effective to reduce tritium permeation. ► The effect of tritium reduction of epoxy paint is higher than that of silicon. - Abstract: The effects of hydrophobic paint coating on a concrete material of cement paste on the tritium transport are investigated. The cement paste is coated with two kinds of paints, acrylic-silicon resin paint and epoxy resin paint. We investigated the amount of tritium trapped in the samples exposed to tritiated water vapor by means of sorption and release. It was found that both the hydrophobic paints could reduce effectively tritium permeation during 50 days exposure of tritiated water vapor. The effect of tritium reduction of the epoxy paint was higher than that of silicon while the amount of tritium trapped in the epoxy paint was larger than that of silicon due to difference of the structure. Based on an analysis of a diffusion model, the rate-determining step of tritium migration through cement paste coated with the paints is diffusion through the paints respectively. It was found that tritium was easy to penetrate through silicon because there were many pores or voids in the silicon comparatively. In the case of tritium released from the epoxy paint, it is considered that tritium diffusion in epoxy is slow due to retardation by isotope exchange reaction to water included in epoxy paint.

  10. The optimal structure-conductivity relation in epoxy-phthalocyanine nanocomposites

    NARCIS (Netherlands)

    Huijbregts, L.J.; Brom, H.B.; Brokken-Zijp, J.C.M.; Kemerink, M.; Chen, Z.; Goeje, de M.P.; Yuan, M.; Michels, M.A.J.

    2006-01-01

    Phthalcon-11 (aquocyanophthalocyaninatocobalt (III)) forms semiconducting nanocrystals that can be dispersed in epoxy coatings to obtain a semiconducting material with a low percolation threshold. We investigated the structure-cond. relation in this composite and the deviation from its optimal

  11. Studies on preparation and properties of the multi-walled carbon nanotubes (MWNTs)/epoxy nanocomposites

    International Nuclear Information System (INIS)

    Deng Huayang; Cao Qi; Wang Xianyou; Chen Quanqi; Kuang Hao; Wang Xiaofeng

    2011-01-01

    Highlights: → We use the modified MWNTs as fillers fabricated epoxy nanocomposites. → The mechanical, thermal and dielectric properties of nanocomposites are measured. → The nanocomposites exhibited better mechanical and dielectric properties. - Abstract: The MWNTs were coated with polyaniline (PANI) by in situ chemical oxidation polymerization method. FTIR spectroscopy, scanning electron microscope (SEM) and X-ray diffraction (XRD) indicated that the MWNTs were coated with PANI. The MWNTs/epoxy nanocomposites were fabricated by using the solution blending method. Differential scanning calorimetry (DSC), tensile testing, HP 4294A impedance analyzer and SEM were used to investigate the properties of the nanocomposites. The results showed that the modified carbon nanotubes were well dispersed in the polymer matrix. The nanocomposites have enhancements in mechanical, thermal and dielectric properties compare with the neat epoxy resin. The nanocomposites were proven to be a good polymer dielectric material.

  12. UNDERWATER COATINGS FOR CONTAMINATION CONTROL

    International Nuclear Information System (INIS)

    Julia L. Tripp; Kip Archibald; Ann Marie Phillips; Joseph Campbell

    2004-01-01

    The Idaho National Laboratory (INL) deactivated several aging nuclear fuel storage basins. Planners for this effort were greatly concerned that radioactive contamination present on the basin walls could become airborne as the sides of the basins became exposed during deactivation and allowed to dry after water removal. One way to control this airborne contamination was to fix the contamination in place while the pool walls were still submerged. There are many underwater coatings available on the market for marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives were easily applied and adhered well to the substrates (pool wall materials) found in INL fuel pools. Lab-scale experiments were conducted by applying fourteen different commercial underwater coatings to four substrate materials representative of the storage basin construction materials, and evaluating their performance. The coupons included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The evaluation criteria included ease of application, adherence to the four surfaces of interest, no change on water clarity or chemistry, non-hazardous in final applied form and be proven in underwater applications. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected from the underwater coatings tested for application to all four pools. Divers scrubbed loose contamination off the basin walls and floors using a ship hull scrubber and vacuumed up the sludge. The divers then applied the coating using a special powered roller with two separate heated hoses that allowed the epoxy to mix at the roller surface was used to eliminate pot time concerns. The walls were successfully coated and water was removed from the pools with no detectable airborne contamination releases

  13. Bio-Based Aromatic Epoxy Monomers for Thermoset Materials

    Directory of Open Access Journals (Sweden)

    Feifei Ng

    2017-01-01

    Full Text Available The synthesis of polymers from renewable resources is a burning issue that is actively investigated. Polyepoxide networks constitute a major class of thermosetting polymers and are extensively used as coatings, electronic materials, adhesives. Owing to their outstanding mechanical and electrical properties, chemical resistance, adhesion, and minimal shrinkage after curing, they are used in structural applications as well. Most of these thermosets are industrially manufactured from bisphenol A (BPA, a substance that was initially synthesized as a chemical estrogen. The awareness on BPA toxicity combined with the limited availability and volatile cost of fossil resources and the non-recyclability of thermosets implies necessary changes in the field of epoxy networks. Thus, substitution of BPA has witnessed an increasing number of studies both from the academic and industrial sides. This review proposes to give an overview of the reported aromatic multifunctional epoxide building blocks synthesized from biomass or from molecules that could be obtained from transformed biomass. After a reminder of the main glycidylation routes and mechanisms and the recent knowledge on BPA toxicity and legal issues, this review will provide a brief description of the main natural sources of aromatic molecules. The different epoxy prepolymers will then be organized from simple, mono-aromatic di-epoxy, to mono-aromatic poly-epoxy, to di-aromatic di-epoxy compounds, and finally to derivatives possessing numerous aromatic rings and epoxy groups.

  14. Evolution of microstructure of epoxy coating during UV degradation progress studied by slow positron annihilation spectroscopy and electrochemical impedance spectroscopy

    International Nuclear Information System (INIS)

    Liu, Fuwei; Yin, Mingxi; Xiong, Bangyun; Zheng, Feng; Mao, Wenfeng; Chen, Zhe; He, Chunqing; Zhao, Xipo; Fang, Pengfei

    2014-01-01

    Graphical abstract: - Highlights: • Decrements in S value and water uptake coefficient confirm the post-cure process. • Molecular chain scission leads to the formation of microporous structure. • The formation of an aged layer with high density is verified by EIS. - Abstract: Evolution of chemical functional groups, microstructure and water barrier properties of a polyamide-cured epoxy (diglycidyl ether of bisphenol-A epoxy resin, DGEBA) coating during ultraviolet A (UV-A) photo-oxidative aging is systematically investigated. At the early stage of aging, decrements of S parameter and water uptake coefficient indicate the formation of a more compact structure induced by the post-curing process. After 208 hours (h) of UV irradiation, a novel time constant at relatively high frequency (3.5 × 10 2 Hz) appears in the electrochemical impedance spectroscopy (EIS) spectra suggesting that a microporous layer generates near the surface of DGEBA film. With the increase in irradiation time, overlap of two time constants at frequencies around 18 Hz and 3.7 × 10 3 Hz is observed after 1.33 h of immersion, indicating that the micropores grow towards the bulk and form more characteristic layers with microporous structures. After irradiation for 399 h, a low S parameter region near the sample surface is observed, which implies that a surface layer with low free volume may have formed. With longer exposure, EIS results also reveal that the water barrier property of the coating can be improved, which confirms the formation of the denser surface layer near the surface as a result of radical recombination during UV-A treatment

  15. Color stability of esthetic coatings applied to nickel-titanium archwires

    Directory of Open Access Journals (Sweden)

    Marcus Vinicius Neiva Nunes do REGO

    Full Text Available Abstract Introduction Color stability is an important feature to be considered when using esthetic coated archwires. Objective To evaluate color changes on the surface of esthetic nickel-titanium archwires coated with Teflon (Ortho Organizers, USA or epoxy resin (Tecnident, Brazil after immersion in staining solution. Material and method Twelve 20-mm-long wire segments were used for each type of coating, which were mounted as two test specimens with a width of 7 mm each. The buccal surface of the archwires was evaluated for fluorescence and color measurements both at baseline and after immersion in a staining solution for 21 days using the VITA Easyshade® Compact spectrophotometer (Model DEASYC220. Differences in total color change according to coating type were compared using an independent samples t-test (p<0.05. The surface characteristics of as-received coated archwires were assessed using scanning electron microscopy. Result Color changes were observed on the esthetic coatings, with a significant difference between the two brands analyzed. Surface analysis revealed flaws such as wear, pitting, elevations, lack of material, granulation, grooves, cracks, and lack of standardization in the coating process in all as-received archwires, but flaws were less evident in epoxy-resin coatings. Conclusion The two esthetic coatings did not show color stability, but Teflon coatings showed a more intense color change than epoxy-resin coatings.

  16. Solid Particle Erosion Behaviors of Carbon-Fiber Epoxy Composite and Pure Titanium

    Science.gov (United States)

    Cai, Feng; Gao, Feng; Pant, Shashank; Huang, Xiao; Yang, Qi

    2016-01-01

    Rotor blades of Bell CH-146 Griffon helicopter experience excessive solid particle erosion at low altitudes in desert environment. The rotor blade is made of an advanced light-weight composite which, however, has a low resistance to solid particle erosion. Coatings have been developed and applied to protect the composite blade. However, due to the influence of coating process on composite material, the compatibility between coating and composite base, and the challenges of repairing damaged coatings as well as the inconsistency between the old and new coatings, replaceable thin metal shielding is an alternative approach; and titanium, due to its high-specific strength and better formability, is an ideal candidate. This work investigates solid particle erosion behaviors of carbon-fiber epoxy composite and titanium in order to assess the feasibility of titanium as a viable candidate for erosion shielding. Experiment results showed that carbon-fiber epoxy composite showed a brittle erosion behavior, whereas titanium showed a ductile erosion mode. The erosion rate on composite was 1.5 times of that on titanium at impingement angle 15° and increased to 5 times at impact angle 90°.

  17. Nanosilica reinforced epoxy floor coating composites: preparation and thermophysical characterization

    Directory of Open Access Journals (Sweden)

    Mir Mohammad Alavi Nikje

    2012-01-01

    Full Text Available In this study, flooring grade epoxy/nanoSiO2 nanocomposites were prepared by in-situ polymerization method. Nano silica was treated by coupling agent in order to surface treating and introducing of reactive functional groups to achieving adequate bonding between polar inorganic nano particles and epoxy organic polymer. γ-Aminopropyltriethoxysilane (Amino A-100 was used as an effective and commercially available coupling agent and nano silica treated in acetone media. SEM observations of cured samples revealed that the nano silica was completely dispersed into polymer matrix into nanoscale particles. Thermal and physical properties of prepared samples were investigated and data showed improvements in physical and mechanical properties of the flooring samples in comparison with unfilled resin.

  18. Fabrication, performance, and figure metrology of epoxy-replicated aluminum foils for hard x-ray focusing multilayer-coated segmented conical optics

    DEFF Research Database (Denmark)

    Jimenez-Garate, M.A.; Craig, W.W.; Hailey, C.J.

    2000-01-01

    We fabricated x-ray mirrors for hard x-ray (greater than or equal to 10 keV) telescopes using multilayer coatings and an improved epoxy-replicated aluminum foil (ERAF) nonvacuum technology. The ERAF optics have similar to1 arcmin axial figure half-power diameter (HPD) and passed environmental...... telescope HPD, we designed a figure metrology system and a new mounting technique. We describe a cylindrical metrology system built for fast axial and roundness figure measurement of hard x-ray conical optics. These developments lower cost and improve the optics performance of the HEFT (high-energy focusing...

  19. Adhesion and corrosion studies of a lithium based conversion coating film on the 2024 aluminum alloy

    International Nuclear Information System (INIS)

    Castro, M.R.S.; Nogueira, J.C.; Thim, G.P.; Oliveira, M.A.S.

    2004-01-01

    AA2024-T3-aluminum alloy surfaces were coated using non-chromate and chromate conversion coatings. All coatings were painted with the 10P4-2-primer epoxy resin. Independent on the film formation process, films passed on the substrate/conversion coating wet tape adhesion test. However, only the chromate conversion coating passed on the conversion coating/primer epoxy resin adhesion test. Electrochemical corrosion measurements showed that non-chromate conversion coated surfaces present lower corrosion current density, bigger polarization resistance and less negative corrosion potential than chromate conversion coated surfaces

  20. Use of 2,5-dimethyl-2,5-hexane diamine as a curing agent for epoxy resins. [Patent application

    Science.gov (United States)

    Rinde, J.A.; Newey, H.A.

    Primary diamines are prepared for use as a curing agent for epoxy resins. These curing agents can be used to form epoxy resin mixtures useful in filament winding and preimpregnated fiber molding and in formulating film adhesives, powder coatings and molding powders. The epoxy mixtures form for such uses a room temperature non-reacting, intermediate stable state which has a latent cross-linking capability.

  1. Corrosion resistance of rigid bonded magnet MQP-0 (NdFeB compound) pre and post surface coating

    International Nuclear Information System (INIS)

    Purwanto, Setyo; Ihsan, M.; Mujamilah; Mashadi

    2002-01-01

    Rigid Bonded Magnet (RBM) MQP-0 (NdFeB magnetics material compound) has been created and done some treatment. It has been known that corrosion resistance of RBM with epoxy resin binder is higher than RBM with polyester binder (PE). Corrosion rate in variety solutions like water. Na CI, H 2 SO 4 , has proved the earlier statement. For corrosion testing of RBM in Na CI solution with concentrations 0.05 M and 0.10 M shows corrosion rate 0.18 milli inches/year (mpy) and 2.93 mpy for epoxy binder, and 4.10 mpy and 24.87 mpy for polyester binder. In order to enhance the corrosion resistance, coating of RBM with epoxy resin has been done. And it has been known that coating of RBM with epoxy resin decrease of corrosion rate almost 50%. Corrosion rate of RBM with epoxy coating in 0.15 M Na CI is 9.38 mpy, compared without coating 15.11 mpy

  2. Influence of nanoclay particles modification by polyester-amide hyperbranched polymer on the corrosion protective performance of the epoxy nanocomposite

    International Nuclear Information System (INIS)

    Ganjaee Sari, M.; Ramezanzadeh, B.; Shahbazi, M.; Pakdel, A.S.

    2015-01-01

    Highlights: • Nanoclay particles were modified with polyester-amide hyperbranched polymer. • Epoxy/clay nanocomposites were prepared using modified clay particles. • Surface modification enhanced the clay particles exfoliation properties. • Surface modified clay particles enhanced corrosion resistance of the epoxy coating. - Abstract: Surface modification of nanoclay particles was carried out by various amounts of polyester-amide hyperbranched polymer (HBP). Thermal gravimetric analysis and X-ray diffraction analysis were performed to estimate the efficiency of the HPB grafting on the clay particles. Epoxy/clay nanocomposites were prepared by addition of 1 wt.% unmodified and modified clays. The corrosion protection properties of the nanocomposites were evaluated by electrochemical impedance spectroscopy (EIS). Results revealed that surface modification of the clay particles by HBP caused significant enhancement of the epoxy coating corrosion resistance especially when the ‘polymer/clay’ ratios were 10/1 and 5/1

  3. Synthesis of Polyurethane/Silica Modified Epoxy Polymer Based on 1,3-Propanediol for Coating Application

    Directory of Open Access Journals (Sweden)

    Lutviasari Nuraini

    2017-11-01

    Full Text Available Studies on the synthesis of polyurethane/silica modified epoxy polymer using 1,3-propanediol has been conducted. Synthesis of polymers made by reaction of tolonate and 1,3-propanediol (ratio NCO/OH=2.5 as the building blocks of polyurethane with diglycidyl ether bisphenol A (DGEBA epoxy and catalyst dibutyltin dilaurate (DBTL.The total weight of the polyurethane used was 20% (w/w of the total epoxy. Based on Fourier Transform Infrared (FTIR and 1H-Nuclear Magnetic Resonance (1H-NMR spectra indicated the existence of a new bond that is formed from the reaction of isocyanate group and hydroxyl group, where the hydroxyl groups derived from epoxy and 1,3-propanediol. The addition of silica (5, 10, and 15% w/w to epoxy into the epoxy-modified polyurethane has been carried out through sol-gel reaction of tetraethyl orthosilicate (TEOS. The isocyanate conversion rate for the addition of silica 5, 10, and 15% are 95.69; 100, and 100%, respectively. The morphology and element identification by Scanning Electron Microscopy/Energy Dispersive X-Ray Analysis (SEM/EDX, showed that Si element has been successfully added in the polymer. From the tensile strength and elongation analysis, also thermal stability analysis using Thermal Gravimetric Analyzer (TGA, the increase of silica amount into the polyurethane modified epoxy did not significantly affect to thermal properties, but decrease the tensile strength of the polymer.

  4. Formulation of eb-curable epoxy resin : some important parameters

    International Nuclear Information System (INIS)

    Dahlan bin Haji Mohd; Hosoi, Fumio; Sasaki, Takashi

    1989-01-01

    The works on the electron-beam curing of surface coatings using epoxy acrylic-based resins were discussed. The works covered among other things the effect of molecular weights of the resins on the physical properties of coatings and their physical and chemical characterizations. The emphasis was given to formulating the resins applicable to surface coatings. Curings were done on a low-energy electron beam accelerator operating at 250 kV. A number of parameters deemed important to formulations, such as the molecular weights of the oligomers and monomers, monomer ratios, and HEA additions were explored. It was found that one could modify the physical properties of the coatings by changing or adjusting those parameters. (author)

  5. Tritium sorption on protective coatings for concrete

    International Nuclear Information System (INIS)

    Miller, J.M.; Senohrabek, J.A.; Allsop, P.A.

    1992-11-01

    Because of the high sorption level of tritium on unprotected concrete, a program to examine the effectiveness of various concrete coatings and sealants in reducing tritium sorption was undertaken, and various exposure conditions were examined. Coatings of epoxy, polyurethane, bituminous sealant, bituminous sealant covered with polyvinylidene chloride wrap, alkyd paint, and sodium silicate were investigated with tritium (HTO) vapor concentration, humidity and contact time being varied. An exposure to HT was also carried out, and the effect of humidity on the tritium desorption rate was investigated. The relative effectiveness of the coatings was in the order of bituminous sealant + wrap > bituminous sealant > solvent-based epoxy > 100%-solids epoxy > alkyd paint > sodium silicate. The commercially available coatings for concrete resulted in tritium sorption being reduced to less than 7% of unprotected concrete. This was improved to ∼0.1% with the use of the Saran wrap (polyvinylidene chloride). The amount of tritium sorbed was proportional to tritium concentration. The total tritium sorbed decreased with an increase in humidity. A saturation effect was observed with increasing exposure time for both the coated and unprotected samples. Under the test conditions, complete saturation was not achieved within the maximum 8-hour contact time, except for the solvent-based epoxy. The desorption rate increased with a higher-humidity air purge stream. HT desorbed more rapidly than HTO, but the amount sorbed was smaller. The experimental program showed that HTO sorption by concrete can be significantly reduced with the proper choice of coating. However, tritium sorption on concrete and proposed coatings will continue to be a concern until the effects of the various conditions that affect the adsorption and desorption of tritium are firmly established for both chronic and acute tritium release conditions. Material sorption characteristics must also be considered in

  6. Permeability of protective coatings to tritium

    International Nuclear Information System (INIS)

    Braun, J.M.

    1987-10-01

    The permeability of four protective coatings to tritium gas and tritiated water was investigated. The coatings, including two epoxies, one vinyl and one urethane, were selected for their suitability in CANDU plant service in Ontario Hydro. Sorption rates of tritium gas into the coatings were considerably larger than for tritiated water, by as much as three to four orders of magnitude. However, as a result of the very large solubility of tritiated water in the coatings, the overall permeability to tritium gas and tritiated water are comparable, being somewhat larger for HTO. Marked differences were also evident among the four coatings, the vinyl proving to be unique in behaviour and morphology. Because of a highly porous surface structure water condensation takes place at high relative humidities, leading to an abnormally high retention of free water. Desorption rates from the four coatings were otherwise quite similar. Of practical importance was the observation that more effective desorption of tritiated water could be carried out at relatively high humidities, in this case 60%. It was believed that isotopic exchange was responsible for this phenomenon. It appears that epoxy coatings having a high pigment-to-binder ratio are most suited for coating concrete in tritium handling facilities

  7. Underwater Coatings for Contamination Control

    International Nuclear Information System (INIS)

    Julia L. Tripp; Kip Archibald; Ann-Marie Phillips; Joseph Campbell

    2004-01-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included (1) Test Area North (TAN-607) with epoxy painted concrete walls; (2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; (3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and (4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55 F to 80 F dependent on the pool and the season. These tests were done at room temperature. The following criteria were used during this evaluation. The underwater coating must: (1) Be easy to apply; (2) Adhere well to the four surfaces of interest; (3) Not change or have a negative impact on water chemistry or clarity; (4) Not be hazardous in final applied form; and (5) Be proven in other underwater applications. In addition, it is desirable for the coating to have a high pigment or high cross-link density to prevent radiation from penetrating. This paper will detail the testing completed and the test results. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates

  8. Synthesis, structure and properties of novel epoxy and rubber-modified epoxy impregnated Y-Ba-Cu-O superconductors

    International Nuclear Information System (INIS)

    Low, I.M.; Lim, F.W.; Chisholm, W.

    1992-01-01

    This paper reports the synthesis, structure and properties of novel YBa 2 Cu 3 O 6+x (123) - polymer composites. The polymers used were epoxy and rubber-modified epoxy resins. Superconducting composites with good strength, toughness, hardness and chemical resistance have been successfully fabricated. The presence of polymer(s) does not appear to affect the superconducting (T c ) of about 90 K. Levitation experiments show that the height (z) of the levitating magnet depends on sample thickness, and mass and pole strength of the magnet. A simple image force model best describes the observed dependence of z on the mass and pole strength. Atomic absorption and pH measurements in the corrosion study show that the polymer coating provides an impermeable barrier to the ingress of solvents and a concomitant resistance to phase decomposition. 12 refs., 2 tabs., 5 figs

  9. Degradation of epoxy coatings under gamma irradiation

    International Nuclear Information System (INIS)

    Djouani, F.; Zahra, Y.; Fayolle, B.; Kuntz, M.; Verdu, J.

    2013-01-01

    Epoxy networks based on Diglycidyl ether of bisphenol A (DGEBA) and cured with Jeffamine® (POPA) or polyamidoamine (PAA) were gamma irradiated at 25 °C in air. Dose rates of 50, 200 or 2000 Gy h −1 for doses up 100 kGy were used. Structural changes were monitored by IR spectrophotometry, DSC and sol–gel analysis. Both networks display some common features: for I≥200 Gy h −1 , reaction products grow proportionally to time and the rate is a decreasing function of dose rate. The simplest explanation is that peroxy radicals are the main precursors of these products (in the dose rate domain under study), through a unimolecular rearrangement of which an hypothetical mechanism is proposed. DGEBA–POPA are more reactive then DGEBA–PAA networks (according to IR criteria), that can be attributed to the high reactivity of tertiary CH bands in polyoxypropylene segments. The oxidation of these sites leads to methyl ketones. A simple kinetic model in which methyl ketones result from rearrangements of tertiary peroxyls and from tertiary alkoxyls was proposed. It leads to an expression of the radiochemical yield of methyl ketones (G(MK)) of the form G(MK)=a+bI −1/2 where a and b are parameters depending of elementary rate constants. Experimental G(MK) values are reasonably well fitted by this equation. In DGEBA–PAA networks, a wide variety of oxidation products, among which amides predominate, can be observed. In these networks, chain scissions predominate over crosslinking, whereas a slight predominance of crosslinking was observed, at least for the lowest dose rate, in DGEBA–POPA. - Highlights: ► The effects of irradiation at three distinct dose rates have been studied on two epoxy networks. ► DGEBA–polyamidoamine networks appear more stable than DGEBA–polyoxypropylene diamine ones. ► A simple kinetic model involving methyl ketones is proposed.

  10. Study on epoxy/BaTiO3 composite embedded capacitor films (ECFs) for organic substrate applications

    International Nuclear Information System (INIS)

    Cho, Sung-Dong; Lee, Joo-Yeon; Hyun, Jin-Gul; Paik, Kyung-Wook

    2004-01-01

    Embedded capacitor films (ECFs) were newly designed for high dielectric constant and low capacitance tolerance (less than ±5%) embedded capacitor fabrication for organic substrates. ECFs are transferable and B-stage films which can be coated on a releasing film. In terms of materials formulation, ECFs are composed of high dielectric constant BaTiO 3 (BT) powder, specially formulated epoxy resin, and latent curing agent. And in terms of coating process, a roll coating method is used for obtaining film thickness uniformity in a large area. Differential scanning calorimeter (DSC) thermal analysis was conducted to determine the optimum amount of curing agent, curing temperature, and curing time. Changes in the dielectric constant of epoxy/BaTiO 3 composite ECFs with BT particle sizes and contents were investigated. Dielectric constant of 90 was obtained using two different size BaTiO 3 powders mixture. Typically, capacitors of 12 μm thick film with 8 nF/cm 2 with less than ±5% capacitance tolerance and low leakage current (less than 10 -7 A/cm 2 at 10 V) were successfully demonstrated on PCBs using epoxy/BaTiO 3 composite embedded capacitor films

  11. ETV Program Report: Coatings for Wastewater Collection ...

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the University of Houston. Testing was conducted over a period of six months to evaluate the coating’s (1) chemical resistance and (2) bonding strength for infrastructure applications. For chemical resistance, coated concrete and clay bricks with holidays (holes created in the coating) were used to evaluate the chemical resistance of the coating/substrate bond under a corrosive environment. Twenty coated concrete (dry and wet) and 20 coated clay brick (dry and wet) specimens were exposed to DI water and sulfuric acid solution (pH=1), and the specimens were visually inspected and weight changes measured. Evaluation of the coating-to-substrate bonding strength was determined using two modified ASTM test methods – one to determine bond strength of the coating with two specimens sandwiched together using the coating, and the second to determine the bond strength by applying a tensile load to the coating applied to specimens of each substrate. Forty-eight bonding tests were performed over the six month evaluation. The tests resulted in the following conclusions about Standard Cement’s SEC 4553 coating: • After the six-month chemi

  12. Comparison of anti-corrosion properties of polyurethane based composite coatings with low infrared emissivity

    International Nuclear Information System (INIS)

    Wang Yajun; Xu Guoyue; Yu Huijuan; Hu Chen; Yan Xiaoxing; Guo Tengchao; Li Jiufen

    2011-01-01

    Four polyurethane resins, pure polyurethane (PU), epoxy modified polyurethane (EPU), fluorinated polyurethane (FPU) and epoxy modified fluorinated polyurethane (EFPU), with similar polyurethane backbone structure but different grafting group were used as organic adhesive for preparing low infrared emissivity coatings with an extremely low emissivity near 0.10 at 8-14 μm, respectively. By using these four resins, the effect of different resin matrics on the corrosion protection of the low infrared emissivity coatings was investigated in detail by using neutral salt spray test, SEM and FTIR. It was found that the emissivity of the coatings with different resin matrics changes significantly in corrosion media. And the results indicated that the coating using EFPU as organic adhesive exhibited excellent corrosion resistance property which was mainly attributed to the presence of epoxy group and atomic fluorine in binder simultaneously.

  13. Design and characterization of non-toxic nano-hybrid coatings for corrosion and fouling resistance

    Directory of Open Access Journals (Sweden)

    P. Saravanan

    2016-09-01

    Full Text Available Epoxy resin modified with nano scale fillers offers excellent combination of properties such as enhanced dimensional stability, mechanical and electrical properties, which make them ideally suitable for a wide range of applications. However, the studies about functionalized nano-hybrid for coating applications still require better insight. In the present work we have developed silane treated nanoparticles and to reinforce it with diglycidyl epoxy resin to fabricate surface functionalized nano-hybrid epoxy coatings. The effect of inorganic nano particles on the corrosion and fouling resistance properties was studied by various (1, 3, 5 and 7 wt% filler loading concentrations. Diglycidyl epoxy resin (DGEBA commonly was used for coating. 3-Aminopropyltriethoxysilane (APTES was used as a coupling agent to surface treats the TiO2 nanoparticles. The corrosion and fouling resistant properties of these coatings were evaluated by electrochemical impedance and static immersion tests, respectively. Nano-hybrid coating (3 wt% of APTES–TiO2 showed corrosion resistance up to 108 Ω cm2 after 30 days immersion in 3.5% NaCl solution indicating an excellent corrosion resistance. Static immersion test was carried out in Bay of Bengal (Muttukadu which has reflected good antifouling efficiency of the 3 wt% APTES–TiO2 loaded nano-hybrid coating up to 6 months.

  14. Improved Metallography Of Thermal-Barrier Coatings

    Science.gov (United States)

    Brindley, William J.; Leonhardt, Todd A.

    1991-01-01

    New technique for preparation of metallographic samples makes interpretation of images of pores and microcracks more reliable. Involves use of vacuum epoxy infiltration and interference-film coating to reduce uncertainty. Developed for inspection of plasma-sprayed ceramic thermal-barrier coatings on metals but applicable to other porous, translucent materials, including many important ceramics.

  15. Studies on Mathematical Models of Wet Adhesion and Lifetime Prediction of Organic Coating/Steel by Grey System Theory.

    Science.gov (United States)

    Meng, Fandi; Liu, Ying; Liu, Li; Li, Ying; Wang, Fuhui

    2017-06-28

    A rapid degradation of wet adhesion is the key factor controlling coating lifetime, for the organic coatings under marine hydrostatic pressure. The mathematical models of wet adhesion have been studied by Grey System Theory (GST). Grey models (GM) (1, 1) of epoxy varnish (EV) coating/steel and epoxy glass flake (EGF) coating/steel have been established, and a lifetime prediction formula has been proposed on the basis of these models. The precision assessments indicate that the established models are accurate, and the prediction formula is capable of making precise lifetime forecasting of the coatings.

  16. Study on drilling induced delamination of woven kenaf fiber reinforced epoxy composite using carbide drills

    Science.gov (United States)

    Suhaily, M.; Hassan, C. H. Che; Jaharah, A. G.; Azmi, H.; Afifah, M. A.; Khairusshima, M. K. Nor

    2018-04-01

    In this research study, it presents the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates when using the carbide drill bits. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated carbide drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs. The results indicated that the drill diameter has a significant influence on the delamination when drilling the woven kenaf fiber reinforced epoxy composites.

  17. Epoxy cracking in the epoxy-impregnated superconducting winding: nonuniform dissipation of stress energy in a wire-epoxy matrix model

    International Nuclear Information System (INIS)

    Tsukamoto, O.; Iwasa, Y.

    1985-01-01

    The authors present the epoxy-crack-induced temperature data of copper wires imbedded in wire-epoxy resin composite model at 4.2 K. The experimental results show that the epoxy-crackinduced temperature rise is higher in the copper wires than in the epoxy matrix, indicating that in stress-induced wire-epoxy failure, stress energy stored in the wire-epoxy matrix is preferrentially dissipated in the wire. A plausible mechanism of the nonuniform dissipation is presented

  18. Fusion bonded epoxy mainline and field joint coatings performance from the X100 field trial - A case study

    Energy Technology Data Exchange (ETDEWEB)

    Jadoon, A.N.K., E-mail: ammer.jadoon@bp.com [BP Exploration and Production Technology, Chertsey Road, Sunbury TW16-7LN (United Kingdom); Thompson, I. [GL Industrial Services UK, Holywell Park, Loughborough LE11-3GR (United Kingdom)

    2012-04-15

    Operating and distribution companies are potentially interested in the use of high and ultra-high strength steels for the transportation of high pressure gas. The ultra-high strength X100 grade steel was commercially developed as a potential option to meet this. However, there has been limited industry wide use of X100 to date. BP carried out a 2 year field trial to demonstrate the operational capacity and integrity of a large diameter (48 inch/1219 mm) high pressure pipeline constructed from X100 grade steel. The 800 m pipeline was buried in a clay backfill and exposed to wet ground conditions associated with the North of England. Flow pressure cycling was carried out, using water, to simulate 40 years of operational service. A 200 m section of the pipeline was exposed to three different potential (cathodic protection) zones for the duration of the trial: zero potential, intermediate potential (-850 to -950 mV) and high potential (-1200 to -1300 mV). This section also had damage and defects induced which are typically associated with bad installation and commissioning. An area of potential concern is the degradation of the mechanical properties (strain ageing) due to the external coating application temperature. Thus, a low coating application temperature is deemed desirable. The mainline and field joint coatings employed for the trial were fusion bonded epoxy (FBE). Both of these have been used in other BP projects, with a good track record. They were applied at a lower application temperature of 220 Degree-Sign C, compared to the more typical 230-240 Degree-Sign C. The lower application temperature was within the manufacturers approved application and curing temperature range. The lower temperature was used to assess the ultimate performance properties of the mainline and field joint FBE coatings. Mainline and field joint coating samples were taken from the three different potential zones and extensive testing and characterisation carried out. This paper

  19. Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim

    2010-01-01

    Cathodic delamination is one of the major modes of failure for anticorrosive coatings subjected to a physical damage and immersed in seawater. The cause of cathodic delamination has been reported to be the result of a chemical attack at the coating-steel interface by free radicals and peroxides...... formed as intermediates in the cathodic reaction during the corrosion process. In this study, antioxidants (i.e., free radical scavengers and peroxide decomposers) have been incorporated into various generic types of coatings to investigate the effect of antioxidants on the rate of cathodic delamination...... of epoxy coatings on cold rolled steel. The addition of free radical scavengers to epoxy coatings improved the resistance toward cathodic delamination by up to 50% during seawater immersion, while peroxide decomposers had a limited effect. Testing using substrates prepared from stainless steel...

  20. Preparation and optical properties of indium tin oxide/epoxy nanocomposites with polyglycidyl methacrylate grafted nanoparticles.

    Science.gov (United States)

    Tao, Peng; Viswanath, Anand; Schadler, Linda S; Benicewicz, Brian C; Siegel, Richard W

    2011-09-01

    Visibly highly transparent indium tin oxide (ITO)/epoxy nanocomposites were prepared by dispersing polyglycidyl methacrylate (PGMA) grafted ITO nanoparticles into a commercial epoxy resin. The oleic acid stabilized, highly crystalline, and near monodisperse ITO nanoparticles were synthesized via a nonaqueous synthetic route with multigram batch quantities. An azido-phosphate ligand was synthesized and used to exchange with oleic acid on the ITO surface. The azide terminal group allows for the grafting of epoxy resin compatible PGMA polymer chains via Cu(I) catalyzed alkyne-azide "click" chemistry. Transmission electron microscopy (TEM) observation shows that PGMA grafted ITO particles were homogeneously dispersed within the epoxy matrix. Optical properties of ITO/epoxy nanocomposites with different ITO concentrations were studied with an ultraviolet-visible-near-infrared (UV-vis-NIR) spectrometer. All the ITO/epoxy nanocomposites show more than 90% optical transparency in the visible light range and absorption of UV light from 300 to 400 nm. In the near-infrared region, ITO/epoxy nanocomposites demonstrate low transmittance and the infrared (IR) transmission cutoff wavelength of the composites shifts toward the lower wavelength with increased ITO concentration. The ITO/epoxy nanocomposites were applied onto both glass and plastic substrates as visibly transparent and UV/IR opaque optical coatings.

  1. Studies of decontamination using easy removable coatings technique

    International Nuclear Information System (INIS)

    Oglaza, J.; Nowak, Z.

    1991-01-01

    The usefulness of removable coatings for decontamination of steel and epoxy-resin painted surfaces was examined. Natural latex, Revultex, butadiene-styrene latex as well as mixtures of latex with complexing agents and surfactants were used as decontaminating coats. The best decontamination was obtained by removable coatings of natural latex with EDTA additive for all surfaces and radionuclides tested. (author). 16 refs, 5 tabs

  2. Corrosion-Protection Coatings for Aluminum

    Science.gov (United States)

    Higgins, R. H.

    1983-01-01

    Study investigates 21 combinatios of surface treatments, primers and topcoats. Study considers several types of coatings, including primers, enamels, chlorinated rubbers, alkyds, epoxies, vinyls, polyurethanes, waterbased paints, and antifouling paints. 20-page report summarizes the study.

  3. Gold Nanospheres Dispersed Light Responsive Epoxy Vitrimers

    Directory of Open Access Journals (Sweden)

    Zhenhua Wang

    2018-01-01

    Full Text Available Vitrimers represent a new class of smart materials. They are covalently crosslinked like thermosets, yet they can be reprocessed like thermoplastics. The underlying mechanism is the rapid exchange reactions which form new bonds while breaking the old ones. So far, heating is the most widely used stimulus to activate the exchange reaction. Compared to heating, light not only is much more convenient to achieve remote and regional control, but can also offer fast healing. Gold nanospheres are excellent photothermal agents, but they are difficult to disperse into vitrimers as they easily aggregate. In this paper, we use polydopamine to prepare gold nanospheres. The resultant polydopamine-coated gold nanospheres (GNS can be well dispersed into epoxy vitrimers, endowing epoxy vitrimers with light responsivity. The composites can be reshaped permanently and temporarily with light at different intensity. Efficient surface patterning and healing are also demonstrated.

  4. Prediction of energy absorption characteristics of aligned carbon nanotube/epoxy nanocomposites

    International Nuclear Information System (INIS)

    Weidt, D; Figiel, Ł; Buggy, M

    2012-01-01

    This research aims ultimately at improving the impact performance of laminates by applying a coating of epoxy containing carbon nanotubes (CNTs). Here, 2D and 3D computational modelling was carried out to predict energy absorption characteristics of aligned CNT/epoxy nanocomposites subjected to macroscopic compression under different strain rates (quasi-static and impact rates). The influence of the rate-dependent matrix behaviour, CNT aspect ratio and CNT volume fraction on the energy absorption characteristics of the nanocomposites was evaluated. A strong correlation between those parameters was found, which provides an insight into a rate-dependent behaviour of the nanocomposites, and can help to tune their energy absorption characteristics.

  5. Manufacturing of REBCO coils strongly bonded to cooling members with epoxy resin aimed at its application to Maglev

    Science.gov (United States)

    Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

    2014-11-01

    The REBCO coated conductor has been attracted attention because of its high current density in the presence of high magnetic field. If the coated conductor is applied to Maglev, the operational temperature of the on-board magnets will be over 40 K and energy consumption of cryocoolers will be reduced. That high operational temperature also means the absence of liquid helium. Therefore, reliable thermal coupling is desirable for cooling the coils. We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. While the PTFE tape prevents the performance degradation of the coil, the epoxy resin bonds the coil to cooling members. We carried out three experiments to confirm that the coil structure which we propose has robust thermal coupling without the degradation. First, thermal resistances of paraffin and epoxy were measured varying the temperature from room temperature to 10 K. The measurement result indicates that paraffin has a risk of losing thermal coupling during cooling down. In another experiment, PTFE (polytetrafluoroethylene) tape insulator prevented performance degradation of a small epoxy impregnated REBCO coil, while another REBCO coil with polyimide tape showed clear performance degradation. Finally, we produced a racetrack REBCO coil with the same outer dimension as a Maglev on-board magnet coil. Although the racetrack coil was installed in a GFRP coil case and tightly bonded to the case by epoxy impregnation, any performance degradation was not observed.

  6. Organo-Aluminate Polymeric Materials as Advanced Erosion/Corrosion Resistant Thin Film Coatings

    National Research Council Canada - National Science Library

    Cook, Ronald

    1997-01-01

    ...) and hazardous air pollutants (HAPs). The coating system is based on the development of carboxylato- alumoxane precursors for fabrication of corrosion resistant oxide barrier layers and alumoxane-epoxy based primer coats...

  7. Influence of Silane modified nano silica on the corrosion protection of zinc rich coating

    International Nuclear Information System (INIS)

    Nguyen Thuy Duong; To Thi Xuan Hang; Trinh Anh Truc; Pham Gia Vu; Bui Van Truoc; Thai Hoang

    2015-01-01

    Zinc rich coatings are the best effective primers for corrosion protection of carbon steel in aggressive conditions. For traditional zinc rich primer the zinc content is very high, more than 90 wt.%. The coating adhesion is decreased with the increase of zinc content, so that it is necessary to decrease the zinc content by using additives. In this study the nano silica modified by N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane was prepared and incorporated in zinc rich epoxy coatings containing 85 wt.% zinc powder. The corrosion protection performance of coatings was evaluated by electrochemical impedance spectroscopy. The results obtained show that the presence of nano silica improved corrosion protection of zinc rich epoxy coating and the best protection was obtained with 3 wt.% nano silica. (author)

  8. Laser-based coatings removal

    International Nuclear Information System (INIS)

    Freiwald, J.G.; Freiwald, D.A.

    1995-01-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings

  9. Laser-based coatings removal

    Energy Technology Data Exchange (ETDEWEB)

    Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  10. Evaluation of Nanomaterial Approaches to Damping in Epoxy Resin and Carbon Fiber/Epoxy Composite Structures by Dynamic Mechanical Analysis

    Science.gov (United States)

    Miller, G.; Heimann, Paula J.; Scheiman, Daniel A.; Duffy, Kirsten P.; Johnston, J. Chris; Roberts, Gary D.

    2013-01-01

    Vibration mitigation in composite structures has been demonstrated through widely varying methods which include both active and passive damping. Recently, nanomaterials have been investigated as a viable approach to composite vibration damping due to the large surface available to generate energy dissipation through friction. This work evaluates the influence of dispersed nanoparticles on the damping ratio of an epoxy matrix. Limited benefit was observed through dispersion methods, however nanoparticle application as a coating resulting in up to a three-fold increase in damping.

  11. Evaluation of several corrosion protective coating systems on aluminum

    Science.gov (United States)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  12. Facile fabrication of superhydrophobic films with fractal structures using epoxy resin microspheres

    Energy Technology Data Exchange (ETDEWEB)

    Quan, Yun-Yun; Zhang, Li-Zhi, E-mail: lzzhang@scut.edu.cn

    2014-02-15

    A simple method has been developed to fabricate superhydrophobic surfaces with fractal structures with epoxy resin microspheres (ERMs). The ERMs is produced by phase separation in an epoxy-amine curing system with a silica sol (SS) dispersant. The transparent epoxy solution becomes cloudy and turns into epoxy suspension (ES) in this process. The fractal structure (two tier structure) generated by synthetic epoxy resin microspheres (ERMs) and deposited nanoincrutations on the surfaces of these ERMs, which have been observed by scanning electron microscope (SEM). The curing time of ES is an important condition to obtain films with good comprehensive performances. Superhydrophobic films can be prepared by adding extra SS into ES with a curing time longer than 5 h. The optimal curing time is 10 h to fabricate a film with good mechanical stability and high superhydrophobicity. In addition, a surface with anti-wetting property of impacting microdroplets can be fabricated by prolonging the curing time of ES to 24 h. The gradually decreased hydrophilic groups resulted from a longer curing time enable the surface to have smaller surface adhesions to water droplets, which is the main reason to keep its superhydrophobicity under impacting conditions. The coated surface is highly hydrophobic and the impacting water droplets are bounced off from the surface.

  13. Facile fabrication of superhydrophobic films with fractal structures using epoxy resin microspheres

    Science.gov (United States)

    Quan, Yun-Yun; Zhang, Li-Zhi

    2014-02-01

    A simple method has been developed to fabricate superhydrophobic surfaces with fractal structures with epoxy resin microspheres (ERMs). The ERMs is produced by phase separation in an epoxy-amine curing system with a silica sol (SS) dispersant. The transparent epoxy solution becomes cloudy and turns into epoxy suspension (ES) in this process. The fractal structure (two tier structure) generated by synthetic epoxy resin microspheres (ERMs) and deposited nanoincrutations on the surfaces of these ERMs, which have been observed by scanning electron microscope (SEM). The curing time of ES is an important condition to obtain films with good comprehensive performances. Superhydrophobic films can be prepared by adding extra SS into ES with a curing time longer than 5 h. The optimal curing time is 10 h to fabricate a film with good mechanical stability and high superhydrophobicity. In addition, a surface with anti-wetting property of impacting microdroplets can be fabricated by prolonging the curing time of ES to 24 h. The gradually decreased hydrophilic groups resulted from a longer curing time enable the surface to have smaller surface adhesions to water droplets, which is the main reason to keep its superhydrophobicity under impacting conditions. The coated surface is highly hydrophobic and the impacting water droplets are bounced off from the surface.

  14. Magnetic properties of permalloy-coated organic tubules

    Science.gov (United States)

    Krebs, J. J.; Rubinstein, M.; Lubitz, P.; Harford, M. Z.; Baral, S.; Shashidar, R.; Ho, Y. S.; Chow, G. M.; Qadri, S.

    1991-11-01

    An initial investigation is presented of the ferromagnetic properties of a novel type of magnetic composite, viz., permalloy-coated submicron diameter hollow cylinders or tubules. The tubules form spontaneously from an organic material, a diacetylenic phosopholipid, and were used as templates on which the ferromagnetic material was deposited by electroless deposition. The permalloy-coated tubules were dispersed in an epoxy matrix to measure the magnetization and ferromagnetic resonance (FMR) properties of individual tubules. The nature of the magnetic anisotropy and the FMR spectra observed confirmed that the tubules are well aligned by a magnetic field during the epoxy curing. The FMR spectra are interpreted in terms of a powder pattern distribution of thin-film spectra consistent with the large diameter-to-thickness ratio.

  15. Fusion bonded epoxy mainline and field joint coatings performance from the X100 field trial – A case study

    International Nuclear Information System (INIS)

    Jadoon, A.N.K.; Thompson, I.

    2012-01-01

    Operating and distribution companies are potentially interested in the use of high and ultra-high strength steels for the transportation of high pressure gas. The ultra-high strength X100 grade steel was commercially developed as a potential option to meet this. However, there has been limited industry wide use of X100 to date. BP carried out a 2 year field trial to demonstrate the operational capacity and integrity of a large diameter (48 inch/1219 mm) high pressure pipeline constructed from X100 grade steel. The 800 m pipeline was buried in a clay backfill and exposed to wet ground conditions associated with the North of England. Flow pressure cycling was carried out, using water, to simulate 40 years of operational service. A 200 m section of the pipeline was exposed to three different potential (cathodic protection) zones for the duration of the trial: zero potential, intermediate potential (−850 to −950 mV) and high potential (−1200 to −1300 mV). This section also had damage and defects induced which are typically associated with bad installation and commissioning. An area of potential concern is the degradation of the mechanical properties (strain ageing) due to the external coating application temperature. Thus, a low coating application temperature is deemed desirable. The mainline and field joint coatings employed for the trial were fusion bonded epoxy (FBE). Both of these have been used in other BP projects, with a good track record. They were applied at a lower application temperature of 220 °C, compared to the more typical 230–240 °C. The lower application temperature was within the manufacturers approved application and curing temperature range. The lower temperature was used to assess the ultimate performance properties of the mainline and field joint FBE coatings. Mainline and field joint coating samples were taken from the three different potential zones and extensive testing and characterisation carried out. This paper presents and

  16. A novel fabrication of a high performance SiO(2)-graphene oxide (GO) nanohybrids: Characterization of thermal properties of epoxy nanocomposites filled with SiO(2)-GO nanohybrids.

    Science.gov (United States)

    Haeri, S Z; Ramezanzadeh, B; Asghari, M

    2017-05-01

    In this study it has been aimed to enhance the thermal resistance of epoxy coating through incorporation of SiO 2 -GO nanohybrids. SiO 2 -GO nanohybrids were synthesized through one-step sol-gel route using a mixture of Tetraethylorthosilane (TEOS) and 3-Aminopropyl triethoxysilane (APTES) silanes. The SiO 2 -GO nanohybrids were prepared at various hydrolysis times of 24, 48 and 72h. Then 0.2wt.% of GO and SiO 2 -GO nanohybrids were separately incorporated into the epoxy coating. Results revealed that amino functionalized SiO 2 nanoparticles with particle size around 20-30nm successfully synthesized on the basal plane of GO. Results showed significant improvement of dispersion and interfacial interactions between nanohybrids and epoxy composite arising from covalent bonding between the SiO 2 -GO and the epoxy matrix. It was found that the thermal resistance of SiO 2 -GO nanohybrids and SiO 2 -GO/Epoxy nanocomposite was noticeably higher than GO and epoxy matrix, respectively. Copyright © 2017 Elsevier Inc. All rights reserved.

  17. Manufacturing of REBCO coils strongly bonded to cooling members with epoxy resin aimed at its application to Maglev

    International Nuclear Information System (INIS)

    Mizuno, Katsutoshi; Ogata, Masafumi; Hasegawa, Hitoshi

    2014-01-01

    Highlights: • Paraffin has a risk of losing thermal coupling during cooling down. • We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. • The coil is tightly bonded to cooling members by epoxy resin without the degradation. • We made a REBCO racetrack coil with the same outer dimension as the Maglev magnet. - Abstract: The REBCO coated conductor has been attracted attention because of its high current density in the presence of high magnetic field. If the coated conductor is applied to Maglev, the operational temperature of the on-board magnets will be over 40 K and energy consumption of cryocoolers will be reduced. That high operational temperature also means the absence of liquid helium. Therefore, reliable thermal coupling is desirable for cooling the coils. We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. While the PTFE tape prevents the performance degradation of the coil, the epoxy resin bonds the coil to cooling members. We carried out three experiments to confirm that the coil structure which we propose has robust thermal coupling without the degradation. First, thermal resistances of paraffin and epoxy were measured varying the temperature from room temperature to 10 K. The measurement result indicates that paraffin has a risk of losing thermal coupling during cooling down. In another experiment, PTFE (polytetrafluoroethylene) tape insulator prevented performance degradation of a small epoxy impregnated REBCO coil, while another REBCO coil with polyimide tape showed clear performance degradation. Finally, we produced a racetrack REBCO coil with the same outer dimension as a Maglev on-board magnet coil. Although the racetrack coil was installed in a GFRP coil case and tightly bonded to the case by epoxy impregnation, any performance degradation was not observed

  18. Manufacturing of REBCO coils strongly bonded to cooling members with epoxy resin aimed at its application to Maglev

    Energy Technology Data Exchange (ETDEWEB)

    Mizuno, Katsutoshi, E-mail: mizuno.katsutoshi.14@rtri.or.jp; Ogata, Masafumi; Hasegawa, Hitoshi

    2014-11-15

    Highlights: • Paraffin has a risk of losing thermal coupling during cooling down. • We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. • The coil is tightly bonded to cooling members by epoxy resin without the degradation. • We made a REBCO racetrack coil with the same outer dimension as the Maglev magnet. - Abstract: The REBCO coated conductor has been attracted attention because of its high current density in the presence of high magnetic field. If the coated conductor is applied to Maglev, the operational temperature of the on-board magnets will be over 40 K and energy consumption of cryocoolers will be reduced. That high operational temperature also means the absence of liquid helium. Therefore, reliable thermal coupling is desirable for cooling the coils. We propose an epoxy impregnated REBCO coil co-wound with PTFE tape. While the PTFE tape prevents the performance degradation of the coil, the epoxy resin bonds the coil to cooling members. We carried out three experiments to confirm that the coil structure which we propose has robust thermal coupling without the degradation. First, thermal resistances of paraffin and epoxy were measured varying the temperature from room temperature to 10 K. The measurement result indicates that paraffin has a risk of losing thermal coupling during cooling down. In another experiment, PTFE (polytetrafluoroethylene) tape insulator prevented performance degradation of a small epoxy impregnated REBCO coil, while another REBCO coil with polyimide tape showed clear performance degradation. Finally, we produced a racetrack REBCO coil with the same outer dimension as a Maglev on-board magnet coil. Although the racetrack coil was installed in a GFRP coil case and tightly bonded to the case by epoxy impregnation, any performance degradation was not observed.

  19. Wear resistance and electrical properties of functionally graded epoxy-resin/silica composites

    International Nuclear Information System (INIS)

    Rihan, Y. A.; Abd El-Bary, B.

    2012-12-01

    In this paper graded Silica/Epoxy composite fabricated by controlled mold filling to obtain a stepwise graded structure. The generated graded structure was controlled by the w 1% content of silica particulates of size range from (45 μm-250 μm). Microstructural characterization was conducted using Scanning Electron Microscope (SEM). Electrical properties were conducted in High Voltage-Lab using Sphere-Plate Electrode System and Insulating resistance equipment s. Wear characteristics were studied using Block-on-Ring wear testing machine for the different layers of the graded silica/epoxy composites, The prepared materials are used as coating materials for the floors of chemical laboratories. (Author)

  20. Laser-based coatings removal

    International Nuclear Information System (INIS)

    Freiwald, J.G.; Freiwald, D.

    1995-01-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D ampersand D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building

  1. The effect of cerium-based conversion treatment on the cathodic delamination and corrosion protection performance of carbon steel-fusion-bonded epoxy coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Ramezanzadeh, B., E-mail: ramezanzadeh@aut.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), 16765-654, Tehran (Iran, Islamic Republic of); Rostami, M. [Department of Nanomaterials and Nanocoatings, Institute for Color Science and Technology (ICST), 16765-654, Tehran (Iran, Islamic Republic of)

    2017-01-15

    Highlights: • Steel surface was treated by Ce and acid phosphoric solutions. • Ce treatment considerably enhanced the surface energy and produce nanoscale roughness. • Ce treated samples showed enhanced adhesion to FBE coating. • Ce treatment of steel significantly reduced the FBE cathodic delamination rate. • Ce treated sample showed enhanced corrosion resistance. - Abstract: The effect of surface pre-treatment of pipe surface by green cerium compound and phosphoric acid solution on the fusion-bonded epoxy (FBE) coating performance was studied. The composition and surface morphology of the steel samples treated by acid and Ce solutions were characterized by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM), equipped with energy dispersive spectroscopy (EDS). Also, the surface free energy was evaluated on these samples through contact angle measurements. In addition, the effect of Ce and acid washing procedures on the adhesion properties and corrosion protection performance of the FBE was examined by pull-off, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results showed that compared to acid washing, the chemical treatment by Ce solution noticeably increased the surface free energy of steel, improved the adhesion properties of FBE, decreased the cathodic delamination rate of FBE, and enhanced the coating corrosion resistance compared to the acid washed samples.

  2. SYNTHESIS AND CORROSION PROTECTION BEHAVIOR OF EPOXYTiO2-MICACEOUS IRON OXIDE NANO - COMPOSITE COATING ON St-37

    Directory of Open Access Journals (Sweden)

    M. R. Khorram

    2016-03-01

    Full Text Available The micro layers micaceous iron oxide and nano-TiO 2 were incorporated into the epoxy resin by mechanical mixing and sonication process. Optical micrographs showed that the number and diameter size of nanoparticle agglomerates were decreased by sonication. The structure and composition of the nanocomposite was determined using transmission electron microscopy which showed the presence of dispersed nano-TiO 2 in the polymer matrix. The anticorrosive properties of the synthesized nano-composites coating were investigated using salt spray, electrochemical impedance spectroscopy and polarization measurement. The EIS results showed that coating resistance increased by addition of micaceous iron oxide micro layers and nano-TiO 2 particles to the epoxy coatings. It was observed that higher corrosion protection of nanocomposite coatings obtained by the addition of 3 %wt micaceous iron oxide and 4%wt nano-TiO 2 into epoxy resin.

  3. Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

    Science.gov (United States)

    Yin, Zhangzhang

    Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

  4. Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

    International Nuclear Information System (INIS)

    Garcia, S.J.; Suay, J.

    2007-01-01

    New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques

  5. Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, S.J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)]. E-mail: sangares@upvnet.upv.es; Suay, J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)

    2007-08-15

    New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques.

  6. Experimental use of Line-X coated steel pipe piles, Clay Hill Bridge (#2157) replacement project over the Mousam River, Route 9/Western Avenue, Kennebunk, Maine.

    Science.gov (United States)

    2013-02-01

    Steel pipe piles used by MaineDOT for bridge construction are typically coated with a fusion-bonded epoxy (FBE). FBE is a powder-based coating with properties similar to traditional : epoxies. Its name is derived from the process by which it adheres ...

  7. Multifunctionality in epoxy/glass fibers composites with graphene interphase

    OpenAIRE

    Mahmood, Haroon

    2017-01-01

    In this project, the synergetic effect of a graphene interphase in epoxy/glass fibers composites was investigated by coating glass fibers (GF) with graphene oxide (GO) and reduced graphene oxide (rGO) nanosheets by an electrophoretic deposition (EPD) technique. Graphite oxide was prepared using modified Hummers method in which raw graphite powder was oxidized using potassium permanganate (KMnO4) in acidic solution. Using ultrasonic technique, the graphite oxide was dispersed homogenously in w...

  8. Thermoset coatings from epoxidized sucrose soyate and blocked, bio-based dicarboxylic acids.

    Science.gov (United States)

    Kovash, Curtiss S; Pavlacky, Erin; Selvakumar, Sermadurai; Sibi, Mukund P; Webster, Dean C

    2014-08-01

    A new 100% bio-based thermosetting coating system was developed from epoxidized sucrose soyate crosslinked with blocked bio-based dicarboxylic acids. A solvent-free, green method was used to block the carboxylic acid groups and render the acids miscible with the epoxy resin. The thermal reversibility of this blocking allowed for the formulation of epoxy-acid thermoset coatings that are 100% bio-based. This was possible due to the volatility of the vinyl ethers under curing conditions. These systems have good adhesion to metal substrates and perform well under chemical and physical stress. Additionally, the hardness of the coating system is dependent on the chain length of the diacid used, making it tunable. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Improving Mechanical Properties of Thermoset Biocomposites by Fiber Coating or Organic Oil Addition

    Directory of Open Access Journals (Sweden)

    Truc T. Ngo

    2015-01-01

    Full Text Available Two different thermoset biocomposite systems are experimented in this study with the hope to improve their mechanical properties. Fiberglass and hemp, in form of fabrics, are used to reinforce the thermoset polymer matrix, which includes a traditional epoxy resin and a linseed oil-based bioresin (UVL. The fiber/polymer matrix interface is modified using two different approaches: adding a plant-based oil (pine or linseed to the polymer matrix or coating the fibers with 3-(aminopropyltriethoxysilane (APTES prior to integrating them into the polymer matrix. Epoxy resin is cured using an amine-based initiator, whereas UVL resin is cured under ultraviolet light. Results show that hemp fibers with APTES prime coat used in either epoxy or UVL matrix exhibit some potential improvements in the composite’s mechanical properties including tensile strength, modulus of elasticity, and ductility. It is also found that adding oil to the epoxy matrix reinforced with fiberglass mostly improves the material’s modulus of elasticity while maintaining its tensile strength and ductility. However, adding oil to the epoxy matrix reinforced with hemp doubles the material’s ductility while slightly reducing its tensile strength and modulus of elasticity.

  10. Electrosprayed core–shell solid dispersions of acyclovir fabricated using an epoxy-coated concentric spray head

    Science.gov (United States)

    Liu, Zhe-Peng; Cui, Lei; Yu, Deng-Guang; Zhao, Zhuan-Xia; Chen, Lan

    2014-01-01

    A novel structural solid dispersion (SD) taking the form of core–shell microparticles for poorly water-soluble drugs is reported for the first time. Using polyvinylpyrrolidone (PVP) as a hydrophilic polymer matrix, the SDs were fabricated using coaxial electrospraying (characterized by an epoxy-coated concentric spray head), although the core fluids were unprocessable using one-fluid electrospraying. Through manipulating the flow rates of the core drug-loaded solutions, two types of core–shell microparticles with tunable drug contents were prepared. They had average diameters of 1.36±0.67 and 1.74±0.58 μm, and were essentially a combination of nanocomposites with the active ingredient acyclovir (ACY) distributed in the inner core, and the sweeter sucralose and transmembrane enhancer sodium dodecyl sulfate localized in the outer shell. Differential scanning calorimetry and X-ray diffraction results demonstrated that ACY, sodium dodecyl sulfate, and sucralose were well distributed in the PVP matrix in an amorphous state because of favorable second-order interactions. In vitro dissolution and permeation studies showed that the core–shell microparticle SDs rapidly freed ACY within 1 minute and promoted nearly eightfold increases in permeation rate across the sublingual mucosa compared with raw ACY powders. PMID:24790437

  11. Characterization of red mud-epoxy intumescent char using surface imaging and micro analysis

    Energy Technology Data Exchange (ETDEWEB)

    Arogundade, A. I., E-mail: ajiunolorioba@gmail.com; Megat-Yusoff, P. S. M., E-mail: puteris@petronas.com.my; Faiz, A. [Department of Mechanical Engineering, Universiti Tecknologi Petronas (Malaysia); Bhat, A. H. [Department of Fundamental and Applied Science, Universiti Tecknologi Petronas (Malaysia)

    2015-07-22

    In this study, red mud (RM), an oxide waste was proposed as reinforcing, synergistic filler for the traditional epoxy intumescent coating (IC). 5.5 wt% of acid-modified and unmodified red mud were introduced into the basic intumescent formulation of ammonium polyphosphate (APP), pentaerythritol (PER) and melamine (MEL). In order to predict effect of modification on its suitability, Field emission electron scanning microscopy and Fourier transform infra red were used to obtain detailed characteristics such as the cell size, pore distribution, homogeneity and chemical composition of the red mud-epoxy carbonaceous char. Both acid-modified and unmodified RM-filled ICs produced chars with smaller and more closely packed cells compared to chars from the unfilled coating. Both coating types had hard carbonaceous metal phosphate coverings that could act as heat barriers. The unmodified red mud was found to be antagonistic to the intumescent action with an expansion of only 2 times the initial thickness. The leached, low iron-red mud produced an expansion of 15 times the initial thickness, but possessed a hollow interior. From these findings, it may be deduced that while acid leaching of red mud may improve intumescent expansion, it would be necessary to optimize the percent filler loading to improve residual mass.

  12. Metallographic techniques for evaluation of thermal barrier coatings

    Science.gov (United States)

    Brindley, William J.; Leonhardt, Todd A.

    1990-01-01

    The performance of ceramic thermal barrier coatings is strongly dependent on the amount and shape of the porosity in the coating. Current metallographic techniques do not provide polished surfaces that are adequate for a repeatable interpretation of the coating structures. A technique recently developed at NASA-Lewis for preparation of thermal barrier coating sections combines epoxy impregnation, careful sectioning and polishing, and interference layering to provide previously unobtainable information on processing-induced porosity. In fact, increased contrast and less ambiguous structure developed by the method make automatic quantitative metallography a viable option for characterizing thermal barrier coating structures.

  13. Hybrid Ultra-Low VOC and Non-HAP Rain Erosion Coatings

    Science.gov (United States)

    2018-01-12

    provide excellent rain erosion resistance, superior mechanical properties, good adhesion to the substrate and meet a host of other metrics outlined in MIL... common urethane and/or epoxy topcoat systems based on their high impact energy and erosive nature. Specialty formulations are thus required to...in films having excellent performance properties. The most common high performance two-component coatings are epoxy systems and isocyanate based

  14. Coating Performance in Duluth Superior Harbor. Part 2

    Science.gov (United States)

    2012-10-01

    tures in fresh water , and nine coatings were evaluated for corrosion protection of CS coupons and I-beams around DSH after 46 and 35 months...following coatings were selected for this evaluation: 1 Aquapure HR* 2 Chevron Phillips 1ZSMV 3 Standard epoxy 4 HumidurML* 5 Wasser MC-zinc/MC-tar* 6...one option for protection of extensive structures in fresh water , and nine coatings were evaluated for corrosion protection of CS coupons and I-beams

  15. How PE tape performs under concrete coating

    International Nuclear Information System (INIS)

    Dritt, H.J.

    1984-01-01

    The program objectives were to evaluate the performance of polyethylene tape plant coating and fusion bonded epoxy powder systems with particular respect to the following: 1. Concrete coating application procedures; 2. The shear resistance during laying and retrieving operations of the coating at the various interfaces (a) Pipe and anti-corrosion coating; (b) Anti-corrosion coating and outerwrap; (c) Overlap areas of the anti-corrosion and outerwrap layers; (d) Between concrete and the various corrosion coatings during laying and retrieving operations. 3. Resistance to damage of the coating as a consequence of cracking or slippage of the concrete weight coating. 4. Ability of various coatings to withstand the damage during concrete application by both impact and compression methods; 5. Evaluation of tape and shrink sleeve joint coatings at the cut-back area as well as performance of tape under hot asphalt coating

  16. Strand Burner Results of AFP-001 Propellant with Inert Coating for Temperature Compensation

    Science.gov (United States)

    2015-10-01

    there were 4 different configurations: baseline, a C-100 coated, an SC-11 coated, and a urethane acrylate (UA) coated. C-100 is a polyurea based...coating, SC-11 is an epoxy-based coating, and UA is a urethane- acrylate -based coating. These coatings were chosen to target a specific strength...Ignition was achieved by running current through a nichrome wire placed on top of the sample. Events were recorded with a Phantom high-speed camera

  17. Enhanced microwave absorption performance of lightweight absorber based on reduced graphene oxide and Ag-coated hollow glass spheres/epoxy composite

    International Nuclear Information System (INIS)

    Wang, Junpeng; Sun, Yu; Chen, Wei; Wang, Tao; Xu, Renxin; Wang, Jun

    2015-01-01

    Using a combination of Ag-coated hollow glass spheres (HGS@Ag) and a small quantity of graphene sheets within the epoxy matrix, we have prepared a novel lightweight high efficiency microwave absorption composite. Compared with pure HGS@Ag and graphene composite, the −10 dB absorption bandwidth and the minimum reflection loss of the novel composite are improved. Reflection loss exceeding −20 dB is obtained for composites in a wide frequency range and the minimum reflection loss reaches −46 dB while bandwidth less than −10 dB can reach up to 4.1 GHz when an appropriate absorber thickness between 2 and 3.5 mm is chosen. The enhanced microwave absorption performance of the novel composite is due to the enhanced dielectric response, enhanced conductivity, and the trap of electromagnetic radiation with increased propagation paths by multiple reflections

  18. Study by dynamic light scattering of an o/w emulsion of an epoxi resin dispersed in water by means of a triblock copolymer of type PEO-PPO-PEO

    International Nuclear Information System (INIS)

    Uscanga, E. H.; Rio, J. M. del; Avendano-Gomez, J. R.

    2009-01-01

    The curing epoxy resins are widely used in various fields of chemical industry, such as adhesives, automotive, coatings, etc. The process operation consisting of flow and mixing of epoxy resins become difficult due to their high viscosity. One solution is to dissolve the epoxy resin in volatile organic solvents (VOS) such as toluene, xylene or benzene. However, the use of VOS is not only expensive but harmful to the environment. (Author)

  19. Preparation and characterization of ultra-thin amphiphobic coatings on silicon wafers

    International Nuclear Information System (INIS)

    Mou, Chun-Yueh; Yuan, Wei-Li; Shih, Chih-Hsin

    2013-01-01

    Fluorine-based amphiphobic coatings have been widely used in commercial domestic utensils and textiles to repel water and oil contaminants. However, few reports from the literature survey have discussed the effects on amphiphobicity of the nano- to micro-scale surface features of such a coating. In this research thin amphiphobic epoxy coatings based on a mixture of bisphenol A diglycidyl ether, tetraethylorthosilicate (TEOS), and a particular alkoxy silane with fluorinated side chains (F-silane) are deposited on silicon wafers. Film amphiphobicity is characterized by the measurement of water and oil contact angles of the coating. Film morphology is revealed in the scanned images using atomic force microscopy. The deposited films free of F-silane are about 10 nm thick. When a small amount of F-silane was firstly added, the water and oil contact angles of the deposited films jumped up to 107° and 69° respectively and then flattened out with increased F-silane. Water droplets gave an average plateau contact angle about 110°, while vegetable oil ones, 40°. It was noted that there is a dramatic decrease in the lyophobicity causing a reduction in contact angles. However, surface lyophobicity also depends on sub-microscopic surface structures. In addition, by increasing TEOS, it was shown that the formed silica sols or granules were helpful in enhancing the mechanical strength along with retaining the lyophobicity of the film. - Highlights: • Epoxy ultrathin films about 10 nm thick deposited on silicon wafer. • Nominal fluorinated silane added to epoxy coatings for amphiphobicity. • Surface lyophobicity retained by sub-micrometer granules in ultrathin coatings. • Film hardness improved by adding tetraethylorthosilicate

  20. Preparation and characterization of ultra-thin amphiphobic coatings on silicon wafers

    Energy Technology Data Exchange (ETDEWEB)

    Mou, Chun-Yueh, E-mail: cymou165@gmail.com; Yuan, Wei-Li; Shih, Chih-Hsin

    2013-06-30

    Fluorine-based amphiphobic coatings have been widely used in commercial domestic utensils and textiles to repel water and oil contaminants. However, few reports from the literature survey have discussed the effects on amphiphobicity of the nano- to micro-scale surface features of such a coating. In this research thin amphiphobic epoxy coatings based on a mixture of bisphenol A diglycidyl ether, tetraethylorthosilicate (TEOS), and a particular alkoxy silane with fluorinated side chains (F-silane) are deposited on silicon wafers. Film amphiphobicity is characterized by the measurement of water and oil contact angles of the coating. Film morphology is revealed in the scanned images using atomic force microscopy. The deposited films free of F-silane are about 10 nm thick. When a small amount of F-silane was firstly added, the water and oil contact angles of the deposited films jumped up to 107° and 69° respectively and then flattened out with increased F-silane. Water droplets gave an average plateau contact angle about 110°, while vegetable oil ones, 40°. It was noted that there is a dramatic decrease in the lyophobicity causing a reduction in contact angles. However, surface lyophobicity also depends on sub-microscopic surface structures. In addition, by increasing TEOS, it was shown that the formed silica sols or granules were helpful in enhancing the mechanical strength along with retaining the lyophobicity of the film. - Highlights: • Epoxy ultrathin films about 10 nm thick deposited on silicon wafer. • Nominal fluorinated silane added to epoxy coatings for amphiphobicity. • Surface lyophobicity retained by sub-micrometer granules in ultrathin coatings. • Film hardness improved by adding tetraethylorthosilicate.

  1. Coating material composition

    International Nuclear Information System (INIS)

    Kimura, Tadashi; Ozeki, Takao; Kobayashi, Juichi; Nakamoto, Hideo; Maeda, Yutaka.

    1969-01-01

    A coating material composition is provided which can easily be cross-linked by irradiation with active energy, particularly electron beams and ultraviolet light, using a mixture of a prepolymer (a) with an addition reaction product (b). Such compositions have coating properties as good as thermosetting acrylic or amino alkyd resins. The prepolymer (a) is produced by primarily reacting at least 0.1 mol of saturated cyclocarboxylic acid anhydrides and/or alpha-, beta-ethylene unsaturated carboxylic acid anhydrides by addition reaction with one mol of hydroxyl radicals of a basic polymer having a molecular weight of 1,000 to 100,000, the basic polymer being obtained from 1%-40% of a hydroxyl radical containing vinyl monomer and at least 30% of (meth)acrylate monomer. One mol of the sum of hydroxyl radicals and carboxyl radicals of the primary reaction product undergoes a secondary addition reaction with at least 0.1 mol of an epoxy radical-containing vinyl monomer to form the prepolymer(a). The addition reaction product(b) is produced by reacting an epoxy radical-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The coating material composition contains a majority of a mixture consisting of 10%-90% of (a) and 90%-10% of (b) above by weight. Four examples of the production of basic polymers, seven examples of the production of prepolymers, seven examples of the production of oligomers, and five examples of applications are given. (Iwakiri, K.)

  2. Cerium-loaded algae exoskeletons for active corrosion protection of coated AA2024-T3

    International Nuclear Information System (INIS)

    Denissen, Paul J.; Garcia, Santiago J.

    2017-01-01

    Highlights: •Nanoporous diatom algae exoskeletons allow for local inhibitor loading. •Cerium loaded exoskeletons show diffusion controlled release from coatings. •In-situ opto-electrochemical analysis allows for accurate corrosion evaluation. •Raman spectroscopy allows for precise identification of Ce at IMs in a scribe. •High levels of protection were obtained with the Ce-diatom coatings. -- Abstract: The use of micron sized nanoporous diatom algae exoskeletons for inhibitor storage and sustained corrosion protection of coated aluminium structures upon damage is presented. In this concept the algae exoskeleton allows local inhibitor loading, limits the interaction between the cerium and the epoxy/amine coating and allows for diffusion-controlled release of the inhibitor when needed. The inhibitor release and corrosion protection by loaded exoskeletons was evaluated by UV/Vis spectrometry, a home-built optical-electrochemical setup, and Raman spectroscopy. Although this concept has been proven for a cerium-epoxy-aluminium alloy system the main underlying principle can be extrapolated to other inhibitor-coating-metal systems.

  3. Iron-based soft magnetic composites with Mn–Zn ferrite nanoparticles coating obtained by sol–gel method

    International Nuclear Information System (INIS)

    Wu, Shen; Sun, Aizhi; Xu, Wenhuan; Zhang, Qian; Zhai, Fuqiang; Logan, Philip; Volinsky, Alex A.

    2012-01-01

    This paper focuses on iron-based soft magnetic composites which were synthesized by utilizing Mn–Zn ferrite nanoparticles to coat iron powder. The nanocrystalline iron powders, with an average particle diameter of 20 nm, were obtained via the sol–gel method. Scanning electron microscopy, energy dispersive X-ray spectroscopy and distribution maps show that the iron particle surface is covered with a thin layer of Mn–Zn ferrites. Mn–Zn ferrite uniformly coated the surface of the powder particles, resulting in a reduced imaginary permeability, increased electrical resistivity and a higher operating frequency of the synthesized magnets. Mn–Zn ferrite coated samples have higher permeability and lower magnetic loss when compared with the non-magnetic epoxy resin coated compacts. The real part of permeability increases by 33.5% when compared with the epoxy resin coated samples at 10 kHz. The effects of heat treatment temperature on crystalline phase formation and on the magnetic properties of the Mn–Zn ferrite were investigated via X-ray diffraction and a vibrating sample magnetometer. Ferrites decomposed to FeO and MnO after annealing above 400 °C in nitrogen; thus it is the optimum annealing temperature to attain the desired permeability. - Highlights: ► Uniformly coated Mn–Zn ferrite powder increased the operating frequency of SMCs. ► Compared with epoxy coated, the permeability of SMCs increased by 33.5% at 10 kHz. ► 400 °C is the optimum annealing temperature to attain the desired permeability.

  4. Formulation parameters influencing self-stratification of coatings

    NARCIS (Netherlands)

    Vink, P.; Bots, T.L.

    1996-01-01

    Research was carried out aimed at the development of self-stratifying paints for steel which after application during film formation spontaneously form two well established layers of primer and top coat. The parameters affecting stratification were investigated for combinations of epoxy resins and

  5. Analysis and modeling of delamination factor in drilling of woven kenaf fiber reinforced epoxy using Box Behnken experimental design

    Science.gov (United States)

    Suhaily, M.; Che Hassan, C. H.; Jaharah, A. G.; Afifah, M. A.; Nor Khairusshima, M. K.

    2018-01-01

    In this research study, it presents a comprehensive mathematical model for correlating the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates using the Box Behnken experimental design. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated HSS drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs.

  6. Silver nanosheet-coated copper nanowire/epoxy resin nanocomposites with enhanced electrical conductivity and wear resistance

    Energy Technology Data Exchange (ETDEWEB)

    Zeng, Ningning; Ma, Jingyi; Zhang, Yujuan; Yang, Guangbin; Zhang, Shengmao, E-mail: zsm@henu.edu.cn; Zhang, Pingyu [Henan University, Engineering Research Center for Nanomaterials (China)

    2017-03-15

    Silver (Ag) nanosheet-coated Cu nanowires (denoted as Cu@AgNWs) were prepared with a facile transmetalation reaction method. The effect of reaction conditions on the morphology and microstructure of the as-prepared Cu@AgNWs was investigated, and the thermal stability of Cu@AgNWs was evaluated by thermogravimetric analysis. In the meantime, the as-prepared Cu@AgNWs were used as the nanofillers of epoxy resin (EP), and their effect on the electrical conductivity and wear resistance of the EP-matrix composites was examined. Results indicate that the as-prepared Cu@AgNWs consist of CuNW core and Ag nanosheet shell. The Ag nanosheet shell can well inhibit the oxidation of the CuNW core, thereby providing the as-prepared Cu@AgNWs with good thermal stability even at an elevated temperature of 230 °C. The reaction temperature, Cu/Ag molar ratio, Cu dispersion concentration, and the dropping speed of silver ammonia reagent are suggested to be 40 °C, 5:1, 1% (mass fraction), and poured directly, respectively. Resultant Cu@AgNWs exhibit desired morphology and performance and can effectively increase the electrical conductivity and wear resistance of EP. This could make it feasible for the Cu@AgNW-EP composite to be applied as an electrostatic conductive material.

  7. Static vs dynamic settlement and adhesion of diatoms to ship hull coatings.

    Science.gov (United States)

    Zargiel, Kelli A; Swain, Geoffrey W

    2014-01-01

    Many experiments utilize static immersion tests to evaluate the performance of ship hull coatings. These provide valuable data; however, they do not accurately represent the conditions both the hull and fouling organisms encounter while a ship is underway. This study investigated the effect of static and dynamic immersion on the adhesion and settlement of diatoms to one antifouling coating (BRA 640), four fouling-release coatings (Intersleek(®) 700, Intersleek(®) 900, Hempasil X3, and Dow Corning 3140) and one standard surface (Intergard(®) 240 Epoxy). Differences in community composition were observed between the static and dynamic treatments. Achnanthes longipes was present on all coatings under static immersion, but was not present under dynamic immersion. This was also found for diatoms in the genera Bacillaria and Gyrosigma. Melosira moniformis was the only diatom present under dynamic conditions, but not static conditions. Several common fouling diatom genera were present on panels regardless of treatment: Amphora, Cocconeis, Entomoneis Cylindrotheca, Licmophora, Navicula, Nitzschia, Plagiotropis, and Synedra. Biofilm adhesion, diatom abundance and diatom diversity were found to be significantly different between static and dynamic treatments; however, the difference was dependent on coating and sampling date. Several coatings (Epoxy, DC 3140 and IS 700) had significantly higher biofilm adhesion on dynamically treated panels on at least one of the four sampling dates, while all coatings had significantly higher diatom abundance on at least one sampling date. Diversity was significantly greater on static panels than dynamic panels for Epoxy, IS 700 and HX3 at least once during the sampling period. The results demonstrate how hydrodynamic stress will significantly influence the microfouling community. Dynamic immersion testing is required to fully understand how antifouling surfaces will respond to biofilm formation when subjected to the stresses experienced

  8. A facile dip-coating process for preparing highly durable superhydrophobic surface with multi-scale structures on paint films.

    Science.gov (United States)

    Cui, Zhe; Yin, Long; Wang, Qingjun; Ding, Jianfu; Chen, Qingmin

    2009-09-15

    Superhydrophobic surfaces with multi-scale nano/microstructures have been prepared on epoxy paint surfaces using a feasible dip-coating process. The microstructures with 5-10 microm protuberances were first prepared on epoxy paint surface by sandblast. Then the nanostructures were introduced on the microstructure surface by anchoring 50-100 nm SiO(2) particles (nano-SiO(2)) onto the sandblasted paint surface, which was completed by dip-coating with a nano-SiO(2)/epoxy adhesive solution (M1). At last the surface was further modified for enhancing hydrophobicity by another dip-coating with a solution of a low surface energy polymer, aminopropyl terminated polydimethylsiloxane (ATPS) modified epoxy adhesive (M2). The water contact angle of the as-prepared samples reached as high as 167.8 degrees and the sliding angle was 7 degrees. The prepared superhydrophobic surface exhibited excellent durability to the high speed scouring test and high stability in neutral and basic aqueous solutions and some common organic solvents. In addition, this method can be adopted to fabricate large scale samples with a good homogeneity of the whole surface at very low cost.

  9. Propriedades Mecânicas de Epóxis Utilizadas no Recobrimento Interno de Oleodutos e Gasodutos Mechanical Properties of Epoxy for Internal Coatings of Pipelines

    Directory of Open Access Journals (Sweden)

    Marysilvia Ferreira

    2002-01-01

    Full Text Available Propriedades mecânicas de recobrimentos a base de epóxi para aplicação in situ em dutos de transporte na indústria petrolífera foram avaliadas. Os recobrimentos foram aplicados sobre substratos de aço carbono submetidos a dois diferentes padrões de tratamento superficial (ST3 e SA2½ e avaliou-se a influência do mesmo em propriedades tais como adesão, impacto, dureza e desgaste do material. Observou-se que a falha de adesão ocorre por diferentes mecanismos dependendo do material do recobrimento e da preparação da superfície. Desgaste ocorre basicamente por mecanismo abrasivo embora se tenha observado desgaste adesivo significativo em alguns casos, dependendo do material e do padrão de tratamento da superfície. Resultados de microdureza indicaram, como esperado, ser esta uma propriedade inerente ao material, não sendo afetada pelo padrão de limpeza da superfícieMechanical properties of epoxy based coating materials suitable for in-situ internal application in gas/oil pipelines were studied. Coatings were applied on carbon steel substrates submitted to two different surface preparation procedures (ST3 and SA2½ and the effect from surface treatment on coating adhesion, impact, hardness and wear was evaluated. It was found that adhesion failure occurs through distinct mechanisms depending on coating material and surface preparation. Wear occurs mostly by abrasive mechanism, although adhesive wear was found to be significant in some cases also depending on material and surface. Microhardness, as expected, was found to be a coating property not unaffected by surface treatment.

  10. Fluidization bed coating of copper bars with epoxy powder

    OpenAIRE

    Soh, Chiaw Min

    2014-01-01

    Fluidized bed coating (FBC) is a process where preheated material is dipped into a flowing liquid bed of powder. Although FBC has existed for more than half a century, however there is little knowledge about the fluidized bed design that gives excellent fluidization quality as well as reducing powder entrainment. The objectives of this thesis are to investigate the effect of two different types of distributor with different pressure drop on powder coating, hydrodynamics of fluidized bed coati...

  11. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    Science.gov (United States)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  12. A strategy for prediction of the elastic properties of epoxy-cellulose nanocrystal-reinforced fiber networks

    Science.gov (United States)

    Johnathan E. Goodsell; Robert J. Moon; Alionso Huizar; R. Byron Pipes

    2014-01-01

    The reinforcement potential of cellulose nanocrystal (CNC) additions on an idealized 2-dirmensional (2-D) fiber network structure consisting of micron sized fiber elements was investigated. The reinforcement mechanism considered in this study was through the stiffening of the micron sized fiber elements via a CNC-epoxy coating. A hierarchical analytical modeling...

  13. Three-Dimensional Graphene Foam Induces Multifunctionality in Epoxy Nanocomposites by Simultaneous Improvement in Mechanical, Thermal, and Electrical Properties.

    Science.gov (United States)

    Embrey, Leslie; Nautiyal, Pranjal; Loganathan, Archana; Idowu, Adeyinka; Boesl, Benjamin; Agarwal, Arvind

    2017-11-15

    Three-dimensional (3D) macroporous graphene foam based multifunctional epoxy composites are developed in this study. Facile dip-coating and mold-casting techniques are employed to engineer microstructures with tailorable thermal, mechanical, and electrical properties. These processing techniques allow capillarity-induced equilibrium filling of graphene foam branches, creating epoxy/graphene interfaces with minimal separation. Addition of 2 wt % graphene foam enhances the glass transition temperature of epoxy from 106 to 162 °C, improving the thermal stability of the polymer composite. Graphene foam aids in load-bearing, increasing the ultimate tensile strength by 12% by merely 0.13 wt % graphene foam in an epoxy matrix. Digital image correlation (DIC) analysis revealed that the graphene foam cells restrict and confine the deformation of the polymer matrix, thereby enhancing the load-bearing capability of the composite. Addition of 0.6 wt % graphene foam also enhances the flexural strength of the pure epoxy by 10%. A 3D network of graphene branches is found to suppress and deflect the cracks, arresting mechanical failure. Dynamic mechanical analysis (DMA) of the composites demonstrated their vibration damping capability, as the loss tangent (tan δ) jumps from 0.1 for the pure epoxy to 0.24 for ∼2 wt % graphene foam-epoxy composite. Graphene foam branches also provide seamless pathways for electron transfer, which induces electrical conductivity exceeding 450 S/m in an otherwise insulator epoxy matrix. The epoxy-graphene foam composite exhibits a gauge factor as high as 4.1, which is twice the typical gauge factor for the most common metals. Simultaneous improvement in thermal, mechanical, and electrical properties of epoxy due to 3D graphene foam makes epoxy-graphene foam composite a promising lightweight and multifunctional material for aiding load-bearing, electrical transport, and motion sensing in aerospace, automotive, robotics, and smart device structures.

  14. Study of the fire resistant behavior of unfilled and carbon nanofibers reinforced polybenzimidazole coating for structural applications

    OpenAIRE

    Iqbal, H.M.S.; Stec, A.A.; Patel, P.; Bhowmik, S.; Benedictus, R.

    2013-01-01

    With increasing interest in epoxy-based carbon fiber composites for structural applications, it is important to improve the fire resistant properties of these materials. The fire resistant performance of these materials can be improved either by using high performance epoxy resin for manufacturing carbon fiber composite or by protecting the previously used epoxy-based composite with some fire resistant coating. In this context, work is carried out to evaluate the fire resistance performance o...

  15. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Energy Technology Data Exchange (ETDEWEB)

    Amir, N., E-mail: norlailiamir@petronas.com.my; Othman, W. M. S. W., E-mail: wamosa@gmail.com; Ahmad, F., E-mail: faizahmad@petronas.com.my [Mechanical Engineering Department, Universiti Teknologi PETRONAS Bandar Seri Iskandar, 31750 Tronoh, Perak (Malaysia)

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  16. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    International Nuclear Information System (INIS)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-01-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating

  17. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    Science.gov (United States)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-07-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  18. Interactions between the glass fiber coating and oxidized carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Ku-Herrera, J.J., E-mail: jesuskuh@live.com.mx [Centro de Investigación Científica de Yucatán A.C., Unidad de Materiales, Calle 43 No.130, Col. Chuburná de Hidalgo. C.P., 97200 Mérida, Yucatán (Mexico); Avilés, F., E-mail: faviles@cicy.mx [Centro de Investigación Científica de Yucatán A.C., Unidad de Materiales, Calle 43 No.130, Col. Chuburná de Hidalgo. C.P., 97200 Mérida, Yucatán (Mexico); Nistal, A. [Instituto de Cerámica y Vidrio (ICV-CSIC), Kelsen 5, 28049 Madrid (Spain); Cauich-Rodríguez, J.V. [Centro de Investigación Científica de Yucatán A.C., Unidad de Materiales, Calle 43 No.130, Col. Chuburná de Hidalgo. C.P., 97200 Mérida, Yucatán (Mexico); Rubio, F.; Rubio, J. [Instituto de Cerámica y Vidrio (ICV-CSIC), Kelsen 5, 28049 Madrid (Spain); Bartolo-Pérez, P. [Departamento de Física Aplicada, Cinvestav, Unidad Mérida, C.P., 97310 Mérida, Yucatán (Mexico)

    2015-03-01

    Graphical abstract: - Highlights: • Oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto E-glass fibers. • The role of the fiber coating on the deposition of MWCNTs on the fibers is studied. • A rather homogeneous deposition of MWCNTs is achieved if the coating is maintained. • Multiple oxygen-containing groups were found in the analysis of the fiber coating. • Evidence of chemical interaction between MWCNTs and the fiber coating was found. - Abstract: Chemically oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto commercial E-glass fibers using a dipping procedure assisted by ultrasonic dispersion. In order to investigate the role of the fiber coating (known as “sizing”), MWCNTs were deposited on the surface of as-received E-glass fibers preserving the proprietary coating as well as onto glass fibers which had the coating deliberately removed. Scanning electron microscopy and Raman spectroscopy were used to assess the distribution of MWCNTs onto the fibers. A rather homogeneous coverage with high density of MWCNTs onto the glass fibers is achieved when the fiber coating is maintained. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and nuclear magnetic resonance (NMR) analyses of the chemical composition of the glass fiber coating suggest that such coating is a complex mixture with multiple oxygen-containing functional groups such as hydroxyl, carbonyl and epoxy. FTIR and XPS of MWCNTs over the glass fibers and of a mixture of MWCNTs and fiber coating provided evidence that the hydroxyl and carboxyl groups of the oxidized MWCNTs react with the oxygen-containing functional groups of the glass fiber coating, forming hydrogen bonding and through epoxy ring opening. Hydrogen bonding and ester formation between the functional groups of the MWCNTs and the silane contained in the coating are also possible.

  19. Interactions between the glass fiber coating and oxidized carbon nanotubes

    International Nuclear Information System (INIS)

    Ku-Herrera, J.J.; Avilés, F.; Nistal, A.; Cauich-Rodríguez, J.V.; Rubio, F.; Rubio, J.; Bartolo-Pérez, P.

    2015-01-01

    Graphical abstract: - Highlights: • Oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto E-glass fibers. • The role of the fiber coating on the deposition of MWCNTs on the fibers is studied. • A rather homogeneous deposition of MWCNTs is achieved if the coating is maintained. • Multiple oxygen-containing groups were found in the analysis of the fiber coating. • Evidence of chemical interaction between MWCNTs and the fiber coating was found. - Abstract: Chemically oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto commercial E-glass fibers using a dipping procedure assisted by ultrasonic dispersion. In order to investigate the role of the fiber coating (known as “sizing”), MWCNTs were deposited on the surface of as-received E-glass fibers preserving the proprietary coating as well as onto glass fibers which had the coating deliberately removed. Scanning electron microscopy and Raman spectroscopy were used to assess the distribution of MWCNTs onto the fibers. A rather homogeneous coverage with high density of MWCNTs onto the glass fibers is achieved when the fiber coating is maintained. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and nuclear magnetic resonance (NMR) analyses of the chemical composition of the glass fiber coating suggest that such coating is a complex mixture with multiple oxygen-containing functional groups such as hydroxyl, carbonyl and epoxy. FTIR and XPS of MWCNTs over the glass fibers and of a mixture of MWCNTs and fiber coating provided evidence that the hydroxyl and carboxyl groups of the oxidized MWCNTs react with the oxygen-containing functional groups of the glass fiber coating, forming hydrogen bonding and through epoxy ring opening. Hydrogen bonding and ester formation between the functional groups of the MWCNTs and the silane contained in the coating are also possible

  20. Structural Analysis of Polyhedral Oligomeric Silsesquioxane Coated SiC Nanoparticles and Their Applications in Thermoset Polymers

    International Nuclear Information System (INIS)

    Reza-E-Rabby, M.; Jeelani, Sh.; Rangari, V. K.

    2015-01-01

    The SiC nanoparticles (NPs) were sonochemically coated with Octa Isobutyl (OI) polyhedral oligomeric silsesquioxane (POSS) to create a compatible interface between particle and thermoset polymer. X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD) techniques were used to analyze the structure of OI-POSS coated SiC nanoparticles. These results revealed the formation of a covalent bonding between SiC and OI-POSS. The transmission electron microscopy (TEM) analysis of OI-POSS coated SiC nanoparticles has also shown the indication of attachment between these two nanoparticles. The OI-POSS coated SiC nanoparticles were further reinforced into a thermoset resin system in order to evaluate mechanical and thermal properties of nano composites. The flexural strength, modulus, and glass transition temperature were found to be enhanced while SiC and OI-POSS coated SiC were infused into epoxy system compared to those properties of neat epoxy resin

  1. Structural Analysis of Polyhedral Oligomeric Silsesquioxane Coated SiC Nanoparticles and Their Applications in Thermoset Polymers

    Directory of Open Access Journals (Sweden)

    Md. Reza-E-Rabby

    2015-01-01

    Full Text Available The SiC nanoparticles (NPs were sonochemically coated with OctaIsobutyl (OI polyhedral oligomeric silsesquioxane (POSS to create a compatible interface between particle and thermoset polymer. X-ray photoelectron spectroscopy (XPS, Fourier transform infrared spectroscopy (FTIR, and X-ray diffraction (XRD techniques were used to analyze the structure of OI-POSS coated SiC nanoparticles. These results revealed the formation of a covalent bonding between SiC and OI-POSS. The transmission electron microscopy (TEM analysis of OI-POSS coated SiC nanoparticles has also shown the indication of attachment between these two nanoparticles. The OI-POSS coated SiC nanoparticles were further reinforced into a thermoset resin system in order to evaluate mechanical and thermal properties of nanocomposites. The flexural strength, modulus, and glass transition temperature were found to be enhanced while SiC and OI-POSS coated SiC were infused into epoxy system compared to those properties of neat epoxy resin.

  2. Coating of carbon nanotube fibers: variation of tensile properties, failure behavior and adhesion strength

    Directory of Open Access Journals (Sweden)

    Edith eMäder

    2015-07-01

    Full Text Available An experimental study of the tensile properties of CNT fibers and their interphasial behavior in epoxy matrices is reported. One of the most promising applications of CNT fibers is their use as reinforcement in multifunctional composites. For this purpose, an increase of the tensile strength of the CNT fibers in unidirectional composites as well as strong interfacial adhesion strength is desirable. However, the mechanical performance of the CNT fiber composites manufactured so far is comparable to that of commercial fiber composites. The interfacial properties of CNT fiber/polymer composites have rarely been investigated and provided CNT fiber/epoxy interfacial shear strength of 14.4 MPa studied by the microbond test.In order to improve the mechanical performance of the CNT fibers, an epoxy compatible coating with nano-dispersed aqueous based polymeric film formers and low viscous epoxy resin, respectively, was applied. For impregnation of high homogeneity, low molecular weight epoxy film formers and polyurethane film formers were used. The aqueous based epoxy film formers were not crosslinked and able to interdiffuse with the matrix resin after impregnation. Due to good wetting of the individual CNT fibers by the film formers, the degree of activation of the fibers was improved leading to increased tensile strength and Young’s modulus. Cyclic tensile loading and simultaneous determination of electric resistance enabled to characterize the fiber’s durability in terms of elastic recovery and hysteresis.The pull-out tests and SEM study reveal different interfacial failure mechanisms in CNT fiber/epoxy systems for untreated and film former treated fibers, on the one hand, and epoxy resin treated ones, on the other hand. The epoxy resin penetrated between the CNT bundles in the reference or film former coated fiber, forming a relatively thick CNT/epoxy composite layer and thus shifting the fracture zone within the fiber. In contrast to this

  3. Effect of Graphene Oxide Mixed Epoxy on Mechanical Properties of Carbon Fiber/Acrylonitrile-Butadiene-Styrene Composites.

    Science.gov (United States)

    Wang, Cuicui; Ge, Heyi; Ma, Xiaolong; Liu, Zhifang; Wang, Ting; Zhang, Jingyi

    2018-04-01

    In this study, the watersoluble epoxy resin was prepared via the ring-opening reaction between diethanolamine and epoxy resin. The modified resin mixed with graphene oxide (GO) as a sizing agent was coated onto carbon fiber (CF) and then the GO-CF reinforced acrylonitrile-butadienestyrene (ABS) composites were prepared. The influences of the different contents of GO on CF and CF/ABS composite were explored. The combination among epoxy, GO sheets and maleic anhydride grafted ABS (ABSMA) showed a synergistic effect on improving the properties of GO-CF and GO-CF/ABS composite. The GO-CF had higher single tensile strength than the commercial CF. The maximum ILSS of GO-CF/ABS composite obtained 19.2% improvement as compared with that of the commercial CF/ABS composite. Such multiscale enhancement method and the synergistic reinforced GO-CF/ABS composite show good prospective applications in many industry areas.

  4. Bacterial colonization on coated and uncoated orthodontic wires: A prospective clinical trial.

    Science.gov (United States)

    Raji, Seyed Hamid; Shojaei, Hasan; Ghorani, Parinaz Saeidi; Rafiei, Elahe

    2014-11-01

    The advantages of coated orthodontic wires such as esthetic and their effects on reduced friction, corrosion and allergic reaction and the significant consequences of plaque accumulation on oral health encouraged us to assess bacterial colonization on these wires. A total of 18 (9 upper and 9 lower) epoxy resin coated 16 × 22 nickel-titanium wires (Spectra, GAC, USA) and 18 (9 upper and 9 lower) non-coated 16 × 22 nickel-titanium wires (Sentalloy, GAC, USA) with isolated packages were selected and sterilized before application. The samples were divided randomly between upper and lower arches in 18 patients and hence that every patient received one coated and one uncoated wire at the same time. Samples were removed and cut in equal lengths after 3 weeks and placed in phosphate buffered saline buffer. After separation of bacteria in trypsin and ethylenediaminetetraacetic acid solution, the diluted solution was cultured in blood agar and bacterial colony forming units were counted. Finally, the data was analyzed using the paired t-test and the significance was set at 0.05. Mean of bacterial colonization on uncoated wires was more than that of coated wires (P < 0.001). Bacterial plaque accumulation on epoxy resin coated nickel-titanium orthodontic wires is significantly lower than uncoated nickel-titanium wires.

  5. Enhanced microwave absorption property of epoxy nanocomposites based on PANI@Fe3O4@CNFs nanoparticles with three-phase heterostructure

    Science.gov (United States)

    Yang, Lingfeng; Cai, Haopeng; Zhang, Bin; Huo, Siqi; Chen, Xi

    2018-02-01

    Novel electromagnetic functionalized carbon nanofibers (CNFs) have been synthesized by coating with Fe3O4 magnetite nanoparticles and conducting polymers polyaniline (PANI) on CNFs through a layer by layer assembly. The Fe3O4@CNFs were first prepared by coating nano-Fe3O4 particles on CNFs via co-precipitation method; Then the PANI was coated on Fe3O4@CNFs using an in situ polymerization process to obtain PANI@Fe3O4@CNFs nanoparticles. The prepared PANI@Fe3O4@CNFs nanoparticles were dispersed in the epoxy matrix to fabricate microwave absorbing nanocomposites. Compared with the Fe3O4@CNFs/epoxy nanocomposites, the PANI@Fe3O4@CNFs/epoxy nanocomposites exhibit better microwave absorbing properties. The composite containing 15 wt% of PANI@Fe3O4@CNFs with the thickness of 2 mm showed a minimum reflection loss (RL) value of -23.7 dB with an effective absorption bandwidth which is about 3.7 GHz (11.9-15.6 GHz) in the frequency range of 1-18 GHz, indicating that it is an attractive candidate for efficient microwave absorber. A potential absorption mechanism was proposed for enhancement of the impedance-matching condition and electromagnetic wave-attenuation characteristic of materials. Specifically, the impedance-matching condition was improved by the combination of conductive polymers and magnetic nanoparticles with CNFs. The electromagnetic wave attenuation characteristic was enhanced by multiple reflections, due to the increased propagation paths.

  6. Coating degradation at tank bottomdue to settled water

    International Nuclear Information System (INIS)

    Majeed, U.; Rizvi, M.A.; Khan, I.H.

    2008-01-01

    In the present work, coating degradation as a result of settled water on fuel storage tank bottoms has been reported with the help of electrochemical impedance spectroscopy (EIS), blister analysis and gravimetric analysis (water uptake). Blistering occurs underneath the coating at the tank bottom due to direct contact with settled water. Degradation behavior of polyamide epoxy coatings on mild steel has been reported in term of coating resistance at the start of the experiments, after 96 hours and at the end of EIS experiments. Coating degradation in terms of shift in phase angle (theta) at high frequency as a function of exposure time has also been reported. The blister formation and gravimetric analysis data has also been reported in support of EIS result. (author)

  7. Quantitative Mapping of Mechanisms for Photoinitiated Coating Degradation

    DEFF Research Database (Denmark)

    Kiil, Søren

    2015-01-01

    be used toimplement the various effects of water on the degradation mechanisms of cross-linked coatings is also presented and experiments to test the approach are suggested. Additionally, simulations with an existing degradation model for an epoxy–amine coating are used to map the influence of model......This work concerns the mathematical modeling of photoinitiated coating degradation. Using experimental evidence available, some of the most importantassumptions underlying existing models for the rmoset coatings are analyzed and suggestions for further work provided. A modeling approach that can...... parameters on the lag time (i.e., the time passing prior to the onset of erosion) and the stable erosion rate. The simulation results can be used in the optimization of UV radiation-induced intercoat adhesion losses, which are often observed in multilayer coating systems based on top coated epoxy coatings...

  8. Coated Glass Slides TACAS Are Applicable to Heat-Assisted Immunostaining and In Situ Hybridization at the Electron Microscopy Level

    International Nuclear Information System (INIS)

    Matsui, Takahiro; Onouchi, Takanori; Shiogama, Kazuya; Mizutani, Yasuyoshi; Inada, Ken-ichi; Yu, Fuxun; Hayasaka, Daisuke; Morita, Koichi; Ogawa, Hirohisa; Mahara, Fumihiko; Tsutsumi, Yutaka

    2015-01-01

    We performed pre-embedding electron microscopic study for visualizing the antigen and genome of severe fever with thrombocytopenia syndrome (SFTS) virus in the cytoplasm of macrophages of the human splenic red pulp, both requesting preheating treatment of sections. To pursue this, coated glass slides with unique characteristics are needed. Namely, during staining they must prevent detaching off sections, but after staining the sections must be transferred to epoxy resin. Aminopropyltriexoxysilane-coated glass slides, widely used for immunostaining, were resistant to transfer to epoxy resin. In contrast, coated glass slides designated as Thinlayer Advanced Cytology Assay System (TACAS) were suitable for this purpose. The technique is also applicable to the coated glass slide-requiring cytology practice, in which immunocytochemical evaluation is needed after cell transfer to another glass slide

  9. BLISTERING AND DEGRADATION OF POLYURETHANE COATINGS UNDER DIFFERENT ACCELERATED WEATHERING TESTS. (R828081E01)

    Science.gov (United States)

    An epoxy primer with a high gloss polyurethane topcoat coating system was exposed either only in a QUV chamber or exposed in a QUV chamber and a Prohesion chamber, alternatively, in this study. AFM studies found that micro blisters formed on the coating surface after both expo...

  10. Annealing effects on magnetic properties of silicone-coated iron-based soft magnetic composites

    International Nuclear Information System (INIS)

    Wu Shen; Sun Aizhi; Zhai Fuqiang; Wang Jin; Zhang Qian; Xu Wenhuan; Logan, Philip; Volinsky, Alex A.

    2012-01-01

    This paper focuses on novel iron-based soft magnetic composites synthesis utilizing high thermal stability silicone resin to coat iron powder. The effect of an annealing treatment on the magnetic properties of synthesized magnets was investigated. The coated silicone insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Silicone uniformly coated the powder surface, resulting in a reduction of the imaginary part of the permeability, thereby increasing the electrical resistivity and the operating frequency of the synthesized magnets. The annealing treatment increased the initial permeability, the maximum permeability, and the magnetic induction, and decreased the coercivity. Annealing at 580 °C increased the maximum permeability by 72.5%. The result of annealing at 580 °C shows that the ferromagnetic resonance frequency increased from 2 kHz for conventional epoxy resin coated samples to 80 kHz for the silicone resin insulated composites. - Highlights: ► Silicone uniformly coated the powder, increased the operating frequency of SMCs. ► The annealing treatment increased the DC properties of SMCs. ► Annealing at 580 °C increased the maximum permeability by 72.5%. ► Compared with epoxy coated, the SMCs had higher resistivity annealing at 580 °C.

  11. Aging of Organic Matrices, Epoxy Resins; Causas de envejecimiento de matrices organicas. Resinas epoxidicas

    Energy Technology Data Exchange (ETDEWEB)

    Pazos, M.; Prendes, P.; Varela, M.; Paz, S. [Departamento de I mas D de Gairesa, La Coruna (Spain)

    1997-09-01

    Epoxy resins are very important polymers widely used in advance materials. Approximately 200.000 Tns/year are used in different fields such as coating, floor and paving, adhesives, composites, etc. Due to the importance of these polymers, aging studies are necessary. In this work most important aging-factors are described. We have observed that the water plays a very important role in the degradation-process. (Author)

  12. Solid-state fractional capacitor using MWCNT-epoxy nanocomposite

    Science.gov (United States)

    John, Dina A.; Banerjee, Susanta; Bohannan, Gary W.; Biswas, Karabi

    2017-04-01

    Here, we propose the fabrication of a solid state fractional capacitor for which constant phase (CP) angles were attained in different frequency zones: 110 Hz-1.1 kHz, 10 kHz-118 kHz, and 230 kHz-20 MHz. The configuration makes use of epoxy resin as the matrix in which multi-walled carbon nanotubes (MWCNTs) are dispersed. Adhesive nature of the epoxy resin is utilized for binding the electrodes, which avoids the extra step for packaging. The fractional capacitive behavior is contributed by the distribution of time constants for the electron to travel from one electrode to the other. The distributive nature of the time constant is ensured by inserting a middle plate which is coated with a porous film of polymethyl-methacrylate in between the two electrodes. The phase angle trend for the configuration is studied in detail, and it is observed that as the % of carbon nanotubes (CNTs) loading increases, the CP angle increases from - 85 ° to - 45 ° in the frequency zones above 100 Hz. The developed device is compact and it can be easily integrated with the electronic circuits.

  13. WEATHERING DEGRADATION OF A POLYURETHANE COATING. (R828081E01)

    Science.gov (United States)

    The degradation of polyurethane topcoat over a chromate pigmented epoxy primer was examined by atomic force microscopy (AFM), scanning electronic microscopy (SEM), X-ray photo-electron spectroscopy (XPS) and Fourier transform infra-red spectroscopy (FTIR) after the coated pane...

  14. Epoxy-based carbon nanotubes reinforced composites

    CSIR Research Space (South Africa)

    Kesavan Pillai, Sreejarani

    2011-04-01

    Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... and modifiers to create products with an almost unlimited range and variety of performance properties [The epoxy book, 2000]. Epoxy resins are widely used as high-grade synthetic resins, for example, in the electronics, aeronautics and astronautic industries...

  15. Interaction of water with epoxy.

    Energy Technology Data Exchange (ETDEWEB)

    Powers, Dana Auburn

    2009-07-01

    The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

  16. Effection of UV-LED Illuminant on the Curation of Photolatent-amidine Mixed with Bisphenol A Epoxy Acrylate under Printing Conditions

    Directory of Open Access Journals (Sweden)

    Duan Huawei

    2016-01-01

    Full Text Available In order to make photocuring ink or coating cured by UV-LED illuminant, we synthesized (4-((hexahydropyrrolo[1,2-a]pyrimidin-1 (2H-ylmethylphenyl(phenylmethanone(PL -DBN and (4-((octahydropyrimido[1,2-a]azepin-1(2H-ylmethylphenyl(phenylmet hanone(PL -DBU as photoinitiators. Different mass fraction of the photoinitiators was mixed with bisphenol A epoxy acrylate, cured by different wavelengths and power of UV-LED illuminant,and investigated the curing effects of photoinitiators on bisphenol A epoxy acrylate. The results show that the conversion of C=C double bonds of bisphenol A epoxy acrylate will increase as the mass fraction of the photoinitiators or the power of UV-LED illuminant increase. In the same conditions, the curing effect of using 365nm UV-LED illuminant on bisphenol A epoxy acrylate is better than using 395nm UV-LED illuminant. PL-DBU has a better curing effect on the bisphenol A epoxy acrylate rather than PL-DBN. When using the 8W/cm2 of 365nm UV-LED illuminant to cure a mixture of 3% PL-DBU and 97% bisphenol A epoxy acrylate, it will be dry completely in 2 seconds, moreover, the conversion reach 79%.

  17. Deflection and Flexural Strength Effects on the Roughness of Aesthetic-Coated Orthodontic Wires

    OpenAIRE

    Albuquerque, Cibele Gonçalves de; Correr, Américo Bortolazzo; Venezian, Giovana Cherubini; Santamaria Jr, Milton; Tubel, Carlos Alberto; Vedovello, Silvia Amélia Scudeler

    2017-01-01

    Abstract The aim was to evaluate the flexural strength and the effects of deflection on the surface roughness of esthetic orthodontic wires. The sample consisted of 70 archwire 0.014-inch: polytetrafluorethylene (PTFE)-coated Nickel-Titanium (Niti) archwires (Titanol Cosmetic-TC, Flexy Super Elastic Esthetic-FSE, esthetic Nickel Titanium Wire-ANT); epoxy resin-coated Niti archwires (Spectra-S, Niticosmetic-TEC); gold and rhodium coated Niti (Sentalloy-STC) and a control group (superelastic Ni...

  18. Allergic contact dermatitis from resin hardeners during the manufacture of thermosetting coating paints.

    Science.gov (United States)

    Foulds, I S; Koh, D

    1992-02-01

    5 production operators from 2 factories manufacturing thermosetting coating paint developed work-related skin disorders within 12 months of the introduction of a new powdered paint product. All 5 workers were found to have allergic contact dermatitis from 2 epoxy resin hardeners, both of which were commercial preparations of triglycidyl isocyanurate (TGIC). 2 of the workers had concomitant sensitization to epoxy resin in the standard series and several of the epoxy resin preparations at the workplace. TGIC has been reported as a contact sensitizer both in persons producing the chemical and among end-users of TGIC-containing products. These 5 reported cases document allergic contact dermatitis from commercial TGIC among exposed workers during an intermediate process of powdered paint manufacture. The possibility of substituting this epoxy resin hardener with less sensitizing alternatives should be explored.

  19. Emerging Nanotechnology-based Corrosion Control Coatings

    Science.gov (United States)

    2009-02-01

    Carbon black Calcium carbonate Carbon nanotubes Cerium oxide Dendrimers, hyperbranched and supramolecules Indium... Microcapsule with Bisphenol A epoxy Microcapsule with Ketimine O O O O O O O H O n Selected SEM images of various microcapsules SEM and optical...microscopy images of cross-section of self-healing coating Microcapsule rupture and healing agent release is triggered by: T> Tm

  20. Self-constructed tree-shape high thermal conductivity nanosilver networks in epoxy.

    Science.gov (United States)

    Pashayi, Kamyar; Fard, Hafez Raeisi; Lai, Fengyuan; Iruvanti, Sushumna; Plawsky, Joel; Borca-Tasciuc, Theodorian

    2014-04-21

    We report the formation of high aspect ratio nanoscale tree-shape silver networks in epoxy, at low temperatures (thermal conductivity (κ) of the nanocomposite compared to the polymer matrix. The networks form through a three-step process comprising of self-assembly by diffusion limited aggregation of polyvinylpyrrolidone (PVP) coated nanoparticles, removal of PVP coating from the surface, and sintering of silver nanoparticles in high aspect ratio networked structures. Controlling self-assembly and sintering by carefully designed multistep temperature and time processing leads to κ of our silver nanocomposites that are up to 300% of the present state of the art polymer nanocomposites at similar volume fractions. Our investigation of the κ enhancements enabled by tree-shaped network nanocomposites provides a basis for the development of new polymer nanocomposites for thermal transport and storage applications.

  1. Improved anti-stiction coating of SU-8 molds

    DEFF Research Database (Denmark)

    Lange, Jacob Moresco; Clausen, Casper Hyttel; Svendsen, Winnie Edith

    2010-01-01

    of the epoxy groups by oxygen plasma or sulfuric acid improves the deposition of FDTS. The deposition of FDTS on acid-activated and untreated SU-8 gave an identical well performing anti-stiction coating, as opposed to oxygen plasma activated surface which resulted in a poor FDTS coverage. In this paper...

  2. Contact allergy to epoxy resin

    DEFF Research Database (Denmark)

    Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil

    2012-01-01

    Background. Epoxy resin monomers are strong skin sensitizers that are widely used in industrial sectors. In Denmark, the law stipulates that workers must undergo a course on safe handling of epoxy resins prior to occupational exposure, but the effectiveness of this initiative is largely unknown...... in an educational programme. Conclusion. The 1% prevalence of epoxy resin contact allergy is equivalent to reports from other countries. The high occurrence of epoxy resin exposure at work, and the limited use of protective measures, indicate that reinforcement of the law is required....

  3. Bacterial colonization on coated and uncoated orthodontic wires: A prospective clinical trial

    OpenAIRE

    Seyed Hamid Raji; Hasan Shojaei; Parinaz Saeidi Ghorani; Elahe Rafiei

    2014-01-01

    Background: The advantages of coated orthodontic wires such as esthetic and their effects on reduced friction, corrosion and allergic reaction and the significant consequences of plaque accumulation on oral health encouraged us to assess bacterial colonization on these wires. Materials and Methods: A total of 18 (9 upper and 9 lower) epoxy resin coated 16 × 22 nickel-titanium wires (Spectra, GAC, USA) and 18 (9 upper and 9 lower) non-coated 16 × 22 nickel-titanium wires (Sentalloy, GAC, U...

  4. Characterization of Bovine Serum Albumin Blocking Efficiency on Epoxy-Functionalized Substrates for Microarray Applications.

    Science.gov (United States)

    Sun, Yung-Shin; Zhu, Xiangdong

    2016-10-01

    Microarrays provide a platform for high-throughput characterization of biomolecular interactions. To increase the sensitivity and specificity of microarrays, surface blocking is required to minimize the nonspecific interactions between analytes and unprinted yet functionalized surfaces. To block amine- or epoxy-functionalized substrates, bovine serum albumin (BSA) is one of the most commonly used blocking reagents because it is cheap and easy to use. Based on standard protocols from microarray manufactories, a BSA concentration of 1% (10 mg/mL or 200 μM) and reaction time of at least 30 min are required to efficiently block epoxy-coated slides. In this paper, we used both fluorescent and label-free methods to characterize the BSA blocking efficiency on epoxy-functionalized substrates. The blocking efficiency of BSA was characterized using a fluorescent scanner and a label-free oblique-incidence reflectivity difference (OI-RD) microscope. We found that (1) a BSA concentration of 0.05% (0.5 mg/mL or 10 μM) could give a blocking efficiency of 98%, and (2) the BSA blocking step took only about 5 min to be complete. Also, from real-time and in situ measurements, we were able to calculate the conformational properties (thickness, mass density, and number density) of BSA molecules deposited on the epoxy surface. © 2015 Society for Laboratory Automation and Screening.

  5. The use of Electronic Speckle Pattern Interferometry (ESPI) in the crack propagation analysis of epoxy resins

    Science.gov (United States)

    Herbert, D. P.; Al-Hassani, A. H. M.; Richardson, M. O. W.

    The ESPI (electronic speckle pattern interferometry) technique at high magnification levels is demonstrated to be of considerable value in interpreting the fracture behaviour of epoxy resins. The fracture toughness of powder coating system at different thicknesses has been measured using a TDCB (tapered double cantilever beam) technique and the deformation zone at the tip of the moving crack monitored. Initial indications are that a mechanistic changeover occurs at a critical bond (coating) thickness and that this is synonymous with the occurence of a fracture toughness maximum, which in turn is associated with a deformation zone of specific diameter.

  6. Self-assembly of a superparamagnetic raspberry-like silica/iron oxide nanocomposite using epoxy-amine coupling chemistry.

    Science.gov (United States)

    Cano, Manuel; de la Cueva-Méndez, Guillermo

    2015-02-28

    The fabrication of colloidal nanocomposites would benefit from controlled hetero-assembly of ready-made particles through covalent bonding. Here we used epoxy-amine coupling chemistry to promote the self-assembly of superparamagnetic raspberry-like nanocomposites. This adaptable method induced the covalent attachment of iron oxide nanoparticles sparsely coated with amine groups onto epoxylated silica cores in the absence of other reactants.

  7. Improved HgCdTe detectors with novel antireflection coating

    Science.gov (United States)

    Babu, Sachi R.; Hu, Kelley; Manthripragada, Sridhar; Martineau, Robert J.; Kotecki, C. A.; Peters, F. A.; Burgess, A. S.; Krebs, Danny J.; Mott, David B.; Ewin, Audrey J.; Miles, A.; Nguyen, Trang L.; Shu, Peter K.

    1996-10-01

    The composite infrared spctrometer (CIRS) is an important instrument for the upcoming Cassini mission for sensing infrared (IR) radiation from the Saturanian planetary system. We have delivered a linear, ten element, mercury cadmium telluride (HgCdTe) photoconductive detector array for use on focal plane 3 (FP3), which is responsible for detecting radiation from the 9.1 micrometer to 16.6 micrometer wavelength range. Reliable HgCdTe detectors require robust passivation, a low-stress zinc sulfide (ZnS) anti-reflection (AR) coating with good adhesion, and a proper optical cavity design to smooth out the resonance in the detector spectral response. During the development of CIRS flight array, we have demonstrated the potential of using an in-situ interfacial layer, such as SiN(subscript x), between ZnS and the anodic oxide. Such an interfacial layer drastically improves the adhesion between the ZnS and oxide, without degrading the minority carrier lifetime. We have also demonstrated the feasibility of applying a SiN(subscript x) 'rain coat' layer over the ZnS to prevent moisture and other chemicals from attacking the AR coating, thus improving the long term reliability. This also enables device operation in a hazardous environment. The alumina/epoxy/HgCdTe/oxide/ZnS structure is a complicated multi-cavity optical system. We have developed an extensive device simulation, which enables us to make the optimal choice of individual cavity thickness for minimizing the resonance and maximizing the quantum efficiency. We have also used 0.05 micrometer alumina powder loaded epoxy to minimize the reflections at the epoxy/HgCdTe interface, thus minimizing the resonance.

  8. Wettability of nano-epoxies to UHMWPE fibers.

    Science.gov (United States)

    Neema, S; Salehi-Khojin, A; Zhamu, A; Zhong, W H; Jana, S; Gan, Y X

    2006-07-01

    Ultra high molecular weight polyethylene (UHMWPE) fibers have a unique combination of outstanding mechanical, physical, and chemical properties. However, as reinforcements for manufacturing high performance composite materials, UHMWPE fibers have poor wettability with most polymers. As a result, the interfacial bonding strength between the fibers and polymer matrices is very low. Recently, developing so-called nano-matrices containing reactive graphitic nanofibers (r-GNFs) has been proposed to promote the wetting of such matrices to certain types of fiber reinforcements. In this work, the wettability of UHMWPE fibers with different epoxy matrices including a nano-epoxy, and a pure epoxy was investigated. Systematic experimental work was conducted to determine the viscosity of the epoxies, the contact angle between the epoxies and the fibers. Also obtained are the surface energy of the fibers and the epoxies. The experimental results show that the wettability of the UHMWPE fibers with the nano-epoxy is much better than that of the UHMWPE fibers with the pure epoxy.

  9. Surface chemical functionalisation of epoxy photoresist-based microcantilevers with organic-coated TiO2 nanocrystals

    DEFF Research Database (Denmark)

    Ingrosso, C.; Sardella, E.; Keller, S. S.

    2012-01-01

    In this Letter, a solution-based approach has been used for chemically immobilising oleic acid (OLEA)-capped TiO2 nanocrystals (NCs) on the surface of microcantilevers formed of SU-8, a negative tone epoxy photoresist. The immobilisation has been carried out at room temperature, under visible lig...

  10. Electrically conductive, black thermal control coatings for spacecraft applications. III - Plasma-deposited ceramic matrix

    Science.gov (United States)

    Hribar, V. F.; Bauer, J. L.; O'Donnell, T. P.

    1987-01-01

    Five black, electrically-conductive thermal control coatings have been formulated and tested for application on the Galileo spacecraft. The coatings consist of both organic and inorganic systems applied on titanium, aluminum, and glass/epoxy composite surfaces. The coatings were tested under simulated space environment conditions. Coated specimens were subjected to thermal radiation, convective and combustive heating, and cryogenic conditions over a temperature range between -196 C and 538 C. Mechanical, physical, thermal, electrical, and thermooptical properties are presented for one of these coatings. This paper describes the preparation, characteristics, and spraying of iron titanate on titanium and aluminum, and presents performance results.

  11. Degradation and failure characteristics of NPP containment protective coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Sindelar, R.L.

    2000-03-30

    A research program to investigate the performance and potential for failure of Service Level 1 coating systems used in nuclear power plant containment is in progress. The research activities are aligned to address phenomena important to cause failure as identified by the industry coatings expert panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are discussed in this report and the application of these elements to the System 5 coating system (polyamide epoxy primer, carbon steel substrate) is used to evaluate performance.

  12. Degradation and failure characteristics of NPP containment protective coating systems

    International Nuclear Information System (INIS)

    Sindelar, R.L.

    2000-01-01

    A research program to investigate the performance and potential for failure of Service Level 1 coating systems used in nuclear power plant containment is in progress. The research activities are aligned to address phenomena important to cause failure as identified by the industry coatings expert panel. The period of interest for performance covers the time from application of the coating through 40 years of service, followed by a medium-to-large break loss-of-coolant accident scenario, which is a design basis accident (DBA) scenario. The interactive program elements are discussed in this report and the application of these elements to the System 5 coating system (polyamide epoxy primer, carbon steel substrate) is used to evaluate performance

  13. Epoxy-based carbon nanotubes reinforced composites

    CSIR Research Space (South Africa)

    Kesavan Pillai, Sreejarani

    2011-04-01

    Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... are electrical insulators, and the widespread use of the epoxy resins for many high-performance applications is constrained because of their inherent brittleness, delamination and fracture toughness limitations. There were quite a few approaches to enhance...

  14. Silica coating of nanoparticles by the sonogel process.

    Science.gov (United States)

    Chen, Quan; Boothroyd, Chris; Tan, Gim Hong; Sutanto, Nelvi; Soutar, Andrew McIntosh; Zeng, Xian Ting

    2008-02-05

    A modified aqueous sol-gel route was developed using ultrasonic power for the silica coating of indium tin oxide (ITO) nanoparticles. In this approach, organosilane with an amino functional group was first used to cover the surface of as-received nanoparticles. Subsequent silica coating was initiated and sustained under power ultrasound irradiation in an aqueous mixture of surface-treated particles and epoxy silane. This process resulted in a thin but homogeneous coverage of silica on the particle surface. Particles coated with a layer of silica show better dispersability in aqueous and organic media compared with the untreated powder. Samples were characterized by high-resolution transmission electron microscopy (HRTEM), X-ray photoelectron spectroscopy (XPS), and the zeta potential.

  15. Fabrication and properties of iron-based soft magnetic composites coated with parylene via chemical vapor deposition polymerization

    International Nuclear Information System (INIS)

    Wu, Shen; Sun, Aizhi; Lu, Zhenwen; Cheng, Chuan

    2015-01-01

    This paper focuses on novel iron-based soft magnetic composites synthesis utilizing low friction factor parylene C films to coat iron powder via chemical vapor deposition polymerization. The morphology, magnetic properties, density, and chemical stability of parylene insulated iron particles were investigated. The coated parylene insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. The thickness of parylene C film is averagely 300 nm according to the results of transmission electron microscopy. Parylene C film uniformly coated the powder surface resulting in reducing the permeability imaginary part, increasing electrical resistivity and increasing the operating frequency of the synthesized magnets. It was shown that the parylene C coated compacts exhibited noticeably higher density compared to the epoxy resin coated compacts at the same pressure, suppress at 800 MPa increased the density by 17.02%. The result of Tafel curves indicated that the resistance of the iron particles to corrosion by NaCl solution is obviously improved after being insulated with parylene C film. - Highlights: • Parylene C uniformly coated the powder, increased the operating frequency of SMCs. • Compared with epoxy coated, the density of SMCs increased by 17.02% at 800 MPa. • The resistance of the iron particles is obviously improved with parylene film insulated

  16. Iron-based soft magnetic composites with Mn-Zn ferrite nanoparticles coating obtained by sol-gel method

    Science.gov (United States)

    Wu, Shen; Sun, Aizhi; Xu, Wenhuan; Zhang, Qian; Zhai, Fuqiang; Logan, Philip; Volinsky, Alex A.

    2012-11-01

    This paper focuses on iron-based soft magnetic composites which were synthesized by utilizing Mn-Zn ferrite nanoparticles to coat iron powder. The nanocrystalline iron powders, with an average particle diameter of 20 nm, were obtained via the sol-gel method. Scanning electron microscopy, energy dispersive X-ray spectroscopy and distribution maps show that the iron particle surface is covered with a thin layer of Mn-Zn ferrites. Mn-Zn ferrite uniformly coated the surface of the powder particles, resulting in a reduced imaginary permeability, increased electrical resistivity and a higher operating frequency of the synthesized magnets. Mn-Zn ferrite coated samples have higher permeability and lower magnetic loss when compared with the non-magnetic epoxy resin coated compacts. The real part of permeability increases by 33.5% when compared with the epoxy resin coated samples at 10 kHz. The effects of heat treatment temperature on crystalline phase formation and on the magnetic properties of the Mn-Zn ferrite were investigated via X-ray diffraction and a vibrating sample magnetometer. Ferrites decomposed to FeO and MnO after annealing above 400 °C in nitrogen; thus it is the optimum annealing temperature to attain the desired permeability.

  17. Thermally activated, single component epoxy systems

    KAUST Repository

    Unruh, David A.; Pastine, Stefan J.; Moreton, Jessica C.; Frechet, Jean

    2011-01-01

    A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

  18. Thermally activated, single component epoxy systems

    KAUST Repository

    Unruh, David A.

    2011-08-23

    A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

  19. Tuning the adhesion between polyimide substrate and MWCNTs/epoxy nanocomposite by surface treatment

    Science.gov (United States)

    Bouhamed, Ayda; Kia, Alireza Mohammadian; Naifar, Slim; Dzhagan, Volodymyr; Müller, Christian; Zahn, Dietrich R. T.; Choura, Slim; Kanoun, Olfa

    2017-11-01

    MWCNTs/epoxy nanocomposite thin films are coated on the polyimide (PI) flexible substrate, to be used as a strain sensor. Previous studies showed that the adhesion between polyimide and other materials are very poor. In this work, two approaches, oxygen plasma cleaning and simple solvent cleaning are performed for activation of the polyimide surface. In order to understand the impact of both cleaning techniques, the physicochemical properties of PI are measured and characterized using contact angle measurements (CAMs), X-ray photoelectron spectroscopy(XPS), and atomic force microscopy (AFM). In addition, the adhesion properties of PI/[MWCNTs/epoxy] systems by varying surface treatment time are investigated and evaluated using force-distance measurements by AFM. The results illustrate that the activated surface exhibits higher surface energy for oxygen plasma cleaning in comparison with the solvent cleaning method. The improvement can be related to the increase of oxygen concentration, which is accompanied by the enhancement of the polar component to 53.79 mN/m due to the formation of functional groups on the surface and the change of the substrate surface roughness from 1.72 nm to 15.5 nm. As a result, improved adhesion was observed from force-distance measurement between PI/[MWCNTs/epoxy] systems due to oxygen plasma effects.

  20. Interlaminar improvement of carbon fiber/epoxy composites via depositing mixture of carbon nanotubes and sizing agent

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Cuiqin [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Wang, Julin, E-mail: julinwang@126.com [Beijing Key Laboratory of Electrochemical Process and Technology for Materials, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Tao [Beijing Institute of Ancient Architecture, Beijing 100050 (China)

    2014-12-01

    Graphical abstract: - Highlights: • COOH-CNTs can react with sizing agent, and the optimum reaction ratio was 1:20. • Carbon fibers were dipped into the mixture bath of CNTs and sizing agent. • SEM results indicate that fibers surfaces were coated with CNTs and sizing agent. • ILSS was increased by 67.01% for the composites after the mixture coating process. • Single fibers tensile strength was maintained after the deposited process. - Abstract: The effects of deposition to carbon fibers surfaces with mixture of functionalized multi-walled carbon fibers (MWCNTs) and sizing agent were investigated. Relationships between CNTs and sizing agent were studied with Fourier transform infrared spectrometer (FTIR), X-ray photoelectron spectroscopy (XPS) and Ubbelohde viscometer. The results revealed that CNTs could react with sizing agent at 120 °C, and optimal reaction occurs when mass ratio was about 1:20. Then, carbon fibers were immersed in mixed aqueous suspension of CNTs and sizing agent with the above ratio dispersed by ultrasonication. According to scanning electron microscope (SEM) observations, fibers surfaces were coated with CNTs and sizing agent. The static contact angle tests indicated wetting performance between fibers and epoxy resin were improved after deposited procedures. Interlaminar shear strength was increased by 67.01% for fibers/epoxy resin composites after mixture deposited process. Moreover, the tensile strength of single fibers after depositing showed a slightly increase compared with that of fibers without depositing layer.

  1. Mitigating Localized Corrosion Using Thermally Sprayed Aluminum (TSA) Coatings on Welded 25% Cr Superduplex Stainless Steel

    Science.gov (United States)

    Paul, S.; Lu, Q.; Harvey, M. D. F.

    2015-04-01

    Thermally sprayed aluminum (TSA) coating has been increasingly used for the protection of carbon steel offshore structures, topside equipment, and flowlines/pipelines exposed to both marine atmospheres and seawater immersion conditions. In this paper, the effectiveness of TSA coatings in preventing localized corrosion, such as pitting and crevice corrosion of 25% Cr superduplex stainless steel (SDSS) in subsea applications, has been investigated. Welded 25% Cr SDSS (coated and uncoated) with and without defects, and surfaces coated with epoxy paint were also examined. Pitting and crevice corrosion tests, on welded 25% Cr SDSS specimens with and without TSA/epoxy coatings, were conducted in recirculated, aerated, and synthetic seawater at 90 °C for 90 days. The tests were carried out at both the free corrosion potentials and an applied cathodic potential of -1100 mV saturated calomel electrode. The acidity (pH) of the test solution was monitored daily and adjusted to between pH 7.5 and 8.1, using dilute HCl solution or dilute NaOH, depending on the pH of the solution measured during the test. The test results demonstrated that TSA prevented pitting and crevice corrosion of 25% Cr SDSS in artificial seawater at 90 °C, even when 10-mm-diameter coating defect exposing the underlying steel was present.

  2. Synthesis and electrical characterization of low-temperature thermal-cured epoxy resin/functionalized silica hybrid-thin films for application as gate dielectrics

    Energy Technology Data Exchange (ETDEWEB)

    Na, Moonkyong, E-mail: nmk@keri.re.kr [HVDC Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); System on Chip Chemical Process Research Center, Department of Chemical Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 790-784 (Korea, Republic of); Kang, Young Taec [Creative and Fundamental Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); Department of Polymer Science and Engineering, Pusan National University, Busan, 609-735 (Korea, Republic of); Kim, Sang Cheol [HVDC Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of); Kim, Eun Dong [Creative and Fundamental Research Division, Korea Electrotechnology Research Institute, Changwon, 642-120 (Korea, Republic of)

    2013-07-31

    Thermal-cured hybrid materials were synthesized from homogenous hybrid sols of epoxy resins and organoalkoxysilane-functionalized silica. The chemical structures of raw materials and obtained hybrid materials were characterized using Fourier transform infrared spectroscopy. The thermal resistance of the hybrids was enhanced by hybridization. The interaction between epoxy matrix and the silica particles, which caused hydrogen bonding and van der Waals force was strengthened by organoalkoxysilane. The degradation temperature of the hybrids was improved by approximately 30 °C over that of the parent epoxy material. The hybrid materials were formed into uniformly coated thin films of about 50 nm-thick using a spin coater. An optimum mixing ratio was used to form smooth-surfaced hybrid films. The electrical property of the hybrid film was characterized, and the leakage current was found to be well below 10{sup −6} A cm{sup −2}. - Highlights: • Preparation of thermal-curable hybrid materials using epoxy resin and silica. • The thermal stability was enhanced through hybridization. • The insulation property of hybrid film was investigated as gate dielectrics.

  3. Remarkable weakness against cleavage stress for YBCO-coated conductors and its effect on the YBCO coil performance

    International Nuclear Information System (INIS)

    Yanagisawa, Y.; Nakagome, H.; Takematsu, T.; Takao, T.; Sato, N.; Takahashi, M.; Maeda, H.

    2011-01-01

    Cleavage strength for YBCO-coated conductor is extremely low, typically 0.5 MPa. The remarkable weakness is due to cracks on the slit edge of the conductor. The cleavage stress appears on YBCO double pancake coils impregnated with epoxy. The cleavage stress should be avoided in the coil winding. Cleavage strength for an YBCO-coated conductor at 77 K was investigated with a model experiment. The nominal cleavage strength for an YBCO-coated conductor is extremely low, typically 0.5 MPa. This low nominal cleavage strength is due to stress concentration on a small part of the YBCO-coated conductor in cleavage fracture. Debonding by the cleavage stress occurs at the interface between the buffer layer and the Hastelloy substrate. The nominal cleavage strength for a slit edge of the conductor is 2.5-times lower than that for the original edge of the conductor; cracks and micro-peel existing over the slit edge reduce the cleavage strength for the slit edge. Cleavage stress and peel stress should be avoided in coil winding, as they easily delaminate the YBCO-coated conductor, resulting in substantial degradation of coil performance. These problems are especially important for epoxy impregnated YBCO-coated conductor coils. It appears that effect of cleavage stress and peel stress are mostly negligible for paraffin impregnated YBCO-coated conductor coils or dry wound YBCO-coated conductor coils.

  4. Improved Dielectric Properties and Energy Storage Density of Poly(vinylidene fluoride-co-hexafluoropropylene) Nanocomposite with Hydantoin Epoxy Resin Coated BaTiO3.

    Science.gov (United States)

    Luo, Hang; Zhang, Dou; Jiang, Chao; Yuan, Xi; Chen, Chao; Zhou, Kechao

    2015-04-22

    Energy storage materials are urgently demanded in modern electric power supply and renewable energy systems. The introduction of inorganic fillers to polymer matrix represents a promising avenue for the development of high energy density storage materials, which combines the high dielectric constant of inorganic fillers with supernal dielectric strength of polymer matrix. However, agglomeration and phase separation of inorganic fillers in the polymer matrix remain the key barriers to promoting the practical applications of the composites for energy storage. Here, we developed a low-cost and environmentally friendly route to modifying BaTiO3 (BT) nanoparticles by a kind of water-soluble hydantoin epoxy resin. The modified BT nanoparticles exhibited homogeneous dispersion in the ferroelectric polymer poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) matrix and strong interfacial adhesion with the polymer matrix. The dielectric constants of the nanocomposites increased significantly with the increase of the coated BT loading, while the dielectric loss of the nanocomposites was still as low as that of the pure P(VDF-HFP). The energy storage density of the nanocomposites was largely enhanced with the coated BT loading at the same electric field. The nanocomposite with 20 vol % BT exhibited an estimated maximum energy density of 8.13 J cm(-3), which was much higher than that of pure P(VDF-HFP) and other dielectric polymers. The findings of this research could provide a feasible approach to produce high energy density materials for practical application in energy storage.

  5. Characterization of Epoxy Functionalized Graphite Nanoparticles and the Physical Properties of Epoxy Matrix Nanocomposites

    Science.gov (United States)

    Miller, Sandi G.; Bauer, Jonathan L.; Maryanski, Michael J.; Heimann, Paula J.; Barlow, Jeremy P.; Gosau, Jan-Michael; Allred, Ronald E.

    2010-01-01

    This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite-epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young s modulus by 50%. These results were realized without compromise to the resin toughness.

  6. Simultaneous acid exposure and erosive particle wear of thermoset coatings

    DEFF Research Database (Denmark)

    Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria

    2018-01-01

    , similar to the erosion/corrosion-type phenomena found in metals. A vinyl ester-based coating was the most resistant to the simultaneous erosive/acidic exposure, with a maximum polishing rate of 3.24±0.61 μm/week, while novolac epoxy and polyurethane coatings showed high polishing rates of 11.7±1.50 and 13.4±0......Handling acidic chemicals is a challenge in the chemical industry, requiring a careful choice of contact material. Certain thermoset organic coatings are applicable in low pH environments, but when particulate erosion is also present the performance demand is increased. This is the case in, e...

  7. Cathodic disbonding of organic coatings on submerged steel

    Energy Technology Data Exchange (ETDEWEB)

    Knudsen, Ole oeystein

    1998-12-31

    In offshore oil production, submerged steel structures are commonly protected by an organic coating in combination with cathodic protection. The main advantage is that the coating decreases the current demand for cathodic protection. But the coating degrades with time. This thesis studies one of the most important mechanisms for coating degradation in seawater, cathodic disbonding. Seven commercial coatings and two model coatings with various pigmentations have been studied. Parameter studies, microscopy and studies of free films were used in the mechanism investigations. Exposure to simulated North Sea conditions was used in the performance studies. The effect of aluminium and glass barrier pigments on cathodic disbonding was investigated. The mechanism for the effect of the aluminium pigments on cathodic disbonding was also investigated. The transport of charge and oxygen to the steel/coating interface during cathodic disbonding was studied for two epoxy coatings. Cathodic disbonding, blistering and current demand for cathodic protection was measured for nine commercial coatings for submerged steel structures, using the ASTM-G8 standard test and a long term test under simulated North Sea conditions. The relevance of the ASTM-G8 test as a prequalification test was evaluated. 171 refs., 40 figs., 6 tabs.

  8. Assessment of Automotive Coatings Used on Different Metallic Substrates

    Directory of Open Access Journals (Sweden)

    W. Bensalah

    2014-01-01

    Full Text Available Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of different coating systems were conducted using pin on disc machine. Immersion tests were carried out in 5% NaCl and immersion tests in 3% NaOH solutions. Results showed which of the coating systems is more suitable for each substrate in terms of mechanical, tribological, and anticorrosive performance.

  9. Corrosion Performance of Nano-ZrO₂ Modified Coatings in Hot Mixed Acid Solutions.

    Science.gov (United States)

    Xu, Wenhua; Wang, Zhenyu; Han, En-Hou; Wang, Shuai; Liu, Qian

    2018-06-01

    A nano-ZrO₂ modified coating system was prepared by incorporation of nano-ZrO₂ concentrates into phenolic-epoxy resin. The corrosion performance of the coatings was evaluated in hot mixed acid solution, using electrochemical methods combined with surface characterization, and the effects of nano-ZrO₂ content were specially focused on. The results showed that 1% and 3% nano-ZrO₂ addition enhanced the corrosion resistance of the coatings, while 5% nano-ZrO₂ addition declined it. The coating with 3% nano-ZrO₂ presented the minimum amount of species diffusion, the lowest average roughness (5.94 nm), and the highest C/O ratio (4.55) and coating resistance, and it demonstrated the best corrosion performance among the coating specimens.

  10. Novel coating compositions

    International Nuclear Information System (INIS)

    Kimura, Tadashi; Kobayashi, Juichi; Nakamoto, Hideo.

    1969-01-01

    An acrylic coating composition rapidly hardenable by irradiating with ionizing radiations or light beams is given using hydroxyl group-containing vinyl monomers, polycarboxylic acid anhydrides, epoxy group-containing vinyl monomers and an organic solvent having a boiling point of at least 120 0 C. The process comprises the steps of first and second reactions. The first reaction takes place between one mol of a hydroxyl group of a basic polymer and at least 0.1 mol of polycarboxylic acid anhydride, wherein the basic polymer has a molecular weight ranging from 5,000 to 100,000 and consists of 1-40% by weight of vinyl monomer containing hydroxyl group, at least 30% of (meth)acrylic monomer and other vinyl monomers if required. The second reaction takes place between one mol of hydroxyl plus a carboxyl group of the thus obtained basic polymer and at least 0.1 mol of an epoxy group-containing vinyl monomer to produce a prepolymer. The prepolymer is mixed with a solvent such as ethyl benzene to produce the coating material. The electron beam accelerator energy level may be 0.1-2.0 MeV. In light beam polymerization, benzoin is particularly utilized as an intensifying substance. In one example, a basic polymer is produced by reacting 39 parts of styrene, 37 parts of ethyl acrylate, 24 parts of 2-hydroxyl ethyl acrylate, 4 parts of dimethyl amino ethyl methacrylate and others. A prepolymer is produced by reacting this basic polymer with 30 parts of glycidyl acrylate and others. (Iwakiri, K.)

  11. Stress transfer in microdroplet tensile test: PVC-coated and uncoated Kevlar-29 single fiber

    Science.gov (United States)

    Zhenkun, Lei; Quan, Wang; Yilan, Kang; Wei, Qiu; Xuemin, Pan

    2010-11-01

    The single fiber/microdroplet tensile test is applied for evaluating the interfacial mechanics between a fiber and a resin substrate. It is used to investigate the influence of a polymer coating on a Kevlar-29 fiber surface, specifically the stress transfer between the fiber and epoxy resin in a microdroplet. Unlike usual tests, this new test ensures a symmetrical axial stress on the embedded fiber and reduces the stress singularity that appears at the embedded fiber entry. Using a homemade loading device, symmetrical tensile tests are performed on a Kevlar-29 fiber with or without polyvinylchloride (PVC) coating, the surface of which is in contact with two epoxy resin microdroplets during curing. Raman spectra on the embedded fiber are recorded by micro-Raman Spectroscopy under different strain levels. Then they are transformed to the distributions of fiber axis stress based on the relationship between stress and Raman shift. The Raman results reveal that the fiber axial stresses increase with the applied loads, and the antisymmetric interfacial shear stresses, obtained by a straightforward balance of shear-to-axial forces argument, lead to the appearance of shear stress concentrations at a distance to the embedded fiber entry. The load is transferred from the outer fiber to the embedded fiber in the epoxy microdroplet. As is observed by scanning electronic microscopy (SEM), the existence of a flexible polymer coating on the fiber surface reduces the stress transfer efficiency.

  12. Evaluation of bond strength of isothermally aged plasma sprayed thermal barrier coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dae Jin; Lee, Dong Hoon; Koo, Jae Mean; Song, Sung Jin; Seok, Chang Sung [Sungkyunkwan University, Suwon (Korea, Republic of); Kim, Mun Young [Korea Plant Service and Engineering Co., Ltd., Seongnam (Korea, Republic of)

    2008-07-15

    In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating.

  13. Surface treated fly ash filled modified epoxy composites

    Directory of Open Access Journals (Sweden)

    Uma Dharmalingam

    2015-01-01

    Full Text Available Abstract Fly ash, an inorganic alumino silicate has been used as filler in epoxy matrix, but it reduces the mechanical properties due to its poor dispersion and interfacial bonding with the epoxy matrix. To improve its interfacial bonding with epoxy matrix, surface treatment of fly ash was done using surfactant sodium lauryl sulfate and silane coupling agent glycidoxy propyl trimethoxy silane. An attempt is also made to reduce the particle size of fly ash using high pressure pulverizer. To improve fly ash dispersion in epoxy matrix, the epoxy was modified by mixing with amine containing liquid silicone rubber (ACS. The effect of surface treated fly ash with varying filler loadings from 10 to 40% weight on the mechanical, morphological and thermal properties of modified epoxy composites was investigated. The surface treated fly ash was characterized by particle size analyzer and FTIR spectra. Morphological studies of surface treated fly ash filled modified epoxy composites indicate good dispersion of fillers in the modified epoxy matrix and improves its mechanical properties. Impact strength of the surface treated fly ash filled modified epoxy composites show more improvement than unmodified composites.

  14. Effect of the hardener to epoxy monomer ratio on the water absorption behavior of the DGEBA/TETA epoxy system

    Directory of Open Access Journals (Sweden)

    Ayrton Alef Castanheira Pereira

    2016-02-01

    Full Text Available Abstract The water absorption behavior of the DGEBA/TETA epoxy system was evaluated as a function of the epoxy monomer to amine hardener ratio. Weight gain versus immersion time curves were obtained and the experimental points were fitted using Fickian and Non-Fickian diffusion models. The results obtained showed that for all epoxy monomer to hardener ratios analyzed water diffusion followed non-Fickian behavior. It was possible to correlate the water absorption behavior to the macromolecular structure developed when the epoxy/ hardener ratio was varied. All epoxy/hardener ratios present a two-phase macromolecular structure, composed of regions with high crosslink density and regions with lower crosslinking. Epoxy rich systems have a more open macromolecular structure with a lower fraction of the dense phase than the amine rich systems, which present a more compact two-phase structure.

  15. Contact allergy to epoxy (meth)acrylates.

    Science.gov (United States)

    Aalto-Korte, Kristiina; Jungewelter, Soile; Henriks-Eckerman, Maj-Len; Kuuliala, Outi; Jolanki, Riitta

    2009-07-01

    Contact allergy to epoxy (meth)acrylates, 2,2-bis[4-(2-hydroxy-3-methacryloxypropoxy) phenyl]propane (bis-GMA), 2,2-bis[4-(2-hydroxy-3-acryloxypropoxy)phenyl]-propane (bis-GA), 2,2-bis[4-(methacryl-oxyethoxy)phenyl] propane (bis-EMA), 2,2-bis[4-(methacryloxy)phenyl]-propane (bis-MA), and glycidyl methacrylate (GMA) is often manifested together with contact allergy to diglycidyl ether of bisphenol A (DGEBA) epoxy resin. To analyse patterns of concomitant allergic reactions to the five epoxy (meth)acrylates in relation to exposure. We reviewed the 1994-2008 patch test files at the Finnish Institute of Occupational Health (FIOH) for reactions to the five epoxy (meth)acrylates, and examined the patients' medical records for exposure. Twenty-four patients had an allergic reaction to at least one of the studied epoxy (meth)acrylates, but specific exposure was found only in five patients: two bis-GMA allergies from dental products, two bis-GA allergies from UV-curable printing inks, and one bis-GA allergy from an anaerobic glue. Only 25% of the patients were negative to DGEBA epoxy resin. The great majority of allergic patch test reactions to bis-GMA, bis-GA, GMA and bis-EMA were not associated with specific exposure, and cross-allergy to DGEBA epoxy resin remained a probable explanation. However, independent reactions to bis-GA indicated specific exposure. Anaerobic sealants may induce sensitization not only to aliphatic (meth)acrylates but also to aromatic bis-GA.

  16. Design of carbon nanofiber embedded conducting epoxy resin

    International Nuclear Information System (INIS)

    Gantayat, Subhra; Sarkar, Niladri; Rout, Dibyaranjan; Swain, Sarat K.

    2017-01-01

    Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

  17. Design of carbon nanofiber embedded conducting epoxy resin

    Energy Technology Data Exchange (ETDEWEB)

    Gantayat, Subhra [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Sarkar, Niladri [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); Rout, Dibyaranjan [School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Swain, Sarat K., E-mail: swainsk2@yahoo.co.in [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India)

    2017-01-15

    Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

  18. Thermo-curable epoxy systems for nanoimprint lithography

    International Nuclear Information System (INIS)

    Wu, Chun-Chang; Hsu, Steve Lien-Chung

    2010-01-01

    In this work, we have used solvent-free thermo-curable epoxy systems for low-pressure and moderate-temperature nanoimprint lithography (NIL). The curing kinetic parameters and conversion of diglycidyl ether of bisphenol A (DGEBA) resin with different ambient-cure 930 and 954 hardeners were studied by the isothermal DSC technique. They are useful for the study of epoxy resins in the imprinting application. The DGEBA/930 and DGEBA/954 epoxy resists can be imprinted to obtain high-density nano- and micro-scale patterns on a flexible indium tin oxide/poly(ethylene terephthalate) (ITO/PET) substrate. The DGEBA/930 epoxy resin is not only suitable for resist material, but also for plastic mold material. Highly dense nanometer patterns can be successfully imprinted using a UV-curable resist from the DGEBA/930 epoxy mold. Using the replicated DGEBA/930 epoxy mold instead of the expensive master can prevent brittle failure of the silicon molds in the NIL

  19. Fatigue life extension of epoxy materials using ultrafast epoxy-SbF5 healing system introduced by manual infiltration

    Directory of Open Access Journals (Sweden)

    X. J. Ye

    2015-03-01

    Full Text Available The present paper is devoted to the verification of the capability of epoxy-SbF5 system as a healing chemistry for rapidly retarding and/or arresting fatigue cracks in epoxy materials at room temperature. Owing to the very fast curing speed of epoxy catalyzed by SbF5, epoxy monomer and the hardener (ethanol solution of SbF5–ethanol complex are successively infiltrated into the fracture plane under cyclic loading during the tension-tension fatigue test. As a result, the mechanisms including hydrodynamic pressure crack tip shielding, polymeric wedge and adhesive bonding of the healing agent are revealed. It is found that the healing agent forms solidified wedge at the crack tip within 20 s after start of polymerization of the epoxy monomer, so that the highest healing effect is offered at the moment. The epoxy-SbF5 system proves to be effective in rapidly obstructing fatigue crack propagation (despite that its cured version has lower fracture toughness than the matrix, and satisfies the requirement of constructing fast self-healing polymeric materials.

  20. Mechanical Properties Analysis Of Composite Magnetic Base On hexa ferrite And Polyester Or Epoxy Matrix With Silane Additive Addition

    International Nuclear Information System (INIS)

    Sudirman; Ridwan; Mujamilah; K K, Aloma; Rembulan, Marisa; Fitriyanti

    2003-01-01

    Application of composite magnetic especially hexa ferrite magnet for industry and home industry in Indonesia has been used. Research purposes were making composite magnetic by mixing hexa ferrite powder with polyester or epoxy and studying the effect of coupling agent 3-aminopropyltriethoxysilane (3-APE) addition on mechanical properties of composite magnetic. The coupling agent may increase bonding properties between magnetic powder and matrix polymer, so that tensile strength of magnetic composite will increase without decreasing the magnetic properties. Magnetic powder (SrM or BaM) wich be coated by coupling agent were added to matrix polyester and mekpo or epoxy and versamid, mixed until homogen then pressing into to the dumbbell form molding. For epoxy matrix, pressing was done in hot press at 70 deg. C and 150 kg/cm 2 following by cooling in cold press, while for polyester matrix pressing was done in hydraulic press and following by curing at 70 deg. C in an oven for 1 hour. The composition of magnetic powder were varied to 30, 40 and 50% volume fraction and coupling agent were varied to 5, 10 and 15 ml for every volume fraction. The result showed that 10 ml added of coupling agent was give best mechanical properties both polyester and epoxy matrix. However generally, increasing of magnetic powder content decreased the tensile strength of magnetic composite. The properties of magnetic composite SrM was better than BaM either in polyester or epoxy matrix

  1. Coating for the fixation of superficial contamination of materials

    International Nuclear Information System (INIS)

    Brambilla, G.; Monari, D.; Pellicano, G.

    1984-01-01

    Low cost, commercially available and easy to apply coatings are examined to prevent metal corrosion and to limit cement dust formation during power reactor dismantling. Epoxy compounds are selected because of anticorrosive properties, ease of application on any support, even without preparation and they are efficient for 1 to 5 years. Containment and radiation resistance up to 600 Mrads are studied on samples coated with one or two layers. For application the airless system is the more appropriate. An equipment is concerned and for highly radioactive environment automation and remote operation with a modified commercial robot is studied

  2. Design and Analysis of Drive Shaft using Kevlar/Epoxy and Glass/Epoxy as a Composite Material

    Science.gov (United States)

    Karthikeyan, P.; Gobinath, R.; Kumar, L. Ajith; Jenish, D. Xavier

    2017-05-01

    In automobile industry drive shaft is one of the most important components to transmit power form the engine to rear wheel through the differential gear. Generally steel drive shaft is used in automobile industry, nowadays they are more interested to replace steel drive shaft with that of composite drive shaft. The overall objective of this paper is to analyze the composite drive shaft using to find out the best replacement for conventional steel drive shaft. The uses of advanced composite materials such as Kevlar, Graphite, Carbon and Glass with proper resins ware resulted in remarkable achievements in automobile industry because of its greater specific strength and specific modulus, improved fatigue and corrosion resistances and reduction in energy requirements due to reduction in weight as compared to steel shaft. This paper is to presents, the modeling and analysis of drive shaft using Kevlar/Epoxy and Glass/Epoxy as a composite material and to find best replacement for conventional steel drive shafts with an Kevlar/epoxy or Glass/Epoxy resin composite drive shaft. Modeling is done using CATIA software and Analysis is carried out by using ANSYS 10.0 software for easy understanding. The composite drive shaft reduces the weight by 81.67 % for Kevlar/Epoxy and 72.66% for Glass/Epoxy when compared with conventional steel drive shaft.

  3. Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

    Directory of Open Access Journals (Sweden)

    F. Inam

    2014-01-01

    Full Text Available A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB and epoxy – 0.2 vol% carbon nanotube (CNT nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by indentation. For comprehensive comparison, fracture toughness and percolation threshold were analysed as well. Because of the systematically induced indentation damage, a sharp decrease of 89% was observed in the electrical conductivity of epoxy – CNT nanocomposite as compared to 25% in the electrical conductivity of epoxy – CB nanocomposite. CNTs impart superior damage sensing capability in brittle nanocomposite structures, in comparison to CB, due to their high aspect ratio (fibrous nature and high electrical conductivity.

  4. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  5. ADHESION OF BIOCOMPATIBLE TiNb COATING

    Directory of Open Access Journals (Sweden)

    Tomas Kolegar

    2017-06-01

    Full Text Available Preparation of a coating with a high quality requires good adhesion of the film to the substrate. The paper deals with the adhesion of biocompatible TiNb coating with different base materials. Several materials such as titanium CP grade 2, titanium alloys Ti6Al4V and stainless steel AISI 316L were measured. Testing samples were made in the shape of small discs. Those samples were coated with a TiNb layer by using the PVD method (magnetron sputtering. Onto the measured layer of TiNb an assistant cylinder was stuck using a high strength epoxy adhesive E1100S. The sample with the assistant cylinder was fixed into a special fixture and the whole assembly underwent pull-off testing for adhesion. The main result of this experiment was determining the strength needed to peel the layer and morphology and size of the breakaway. As a result, we will be able to determine the best base material and conditions where the coating will be remain intact with the base material.

  6. Fracture behavior of α-zirconium phosphate-based epoxy nanocomposites

    International Nuclear Information System (INIS)

    Sue, H.-J.; Gam, K.T.; Bestaoui, N.; Clearfield, A.; Miyamoto, M.; Miyatake, N.

    2004-01-01

    The fracture behaviors of α-zirconium phosphate (α-ZrP) based epoxy nanocomposites, with and without core-shell rubber (CSR) toughening, were investigated. The state of exfoliation and dispersion of α-ZrP nanofiller in epoxy were characterized using X-ray scattering and various microscopy tools. The level of enhancement in storage moduli of epoxy nanocomposite against neat epoxy is found to depend on the state of exfoliation of α-ZrP as well as the damping characteristics of the epoxy matrix. The fracture process in epoxy nanocomposite is dominated by preferred crack propagation along the weak intercalated α-ZrP interfaces, and the presence of α-ZrP does not alter the fracture toughness of the epoxy matrix. However, the toughening using CSR can significantly improve the fracture toughness of the nanocomposite. The fracture mechanisms responsible for such a toughening effect in CSR-toughened epoxy nanocomposite are rubber particle cavitation, followed by shear banding of epoxy matrix. The ductility and toughenability of epoxy do not appear to be affected by the incorporation of α-ZrP. Approaches for producing toughened high performance polymer nanocomposites are discussed

  7. Inhibition of microbial concrete corrosion by Acidithiobacillus thiooxidans with functionalised zeolite-A coating.

    Science.gov (United States)

    Haile, Tesfaalem; Nakhla, George

    2009-01-01

    The inhibition of the corrosive action of Acidithiobacillus thiooxidans on concrete specimens coated by functionalised zeolite-A containing 14% zinc and 5% silver by weight was studied. Uncoated concrete specimens, epoxy-coated concrete specimens (EP), and functionalised zeolite-A coated concrete specimens with epoxy to zeolite weight ratios of 3:1 (Z1), 2:2 (Z2) and 1:3 (Z3) were studied. Specimens were characterised by x-ray powder diffraction and field emission scanning electron microscopy for the identification of corrosion products and morphological changes. Biomass growth at the conclusion of the 32-day experiments was 4, 179 and 193 mg volatile suspended solids g(-1) sulphur for the uncoated, EP and Z1 specimens, whereas that of Z2 and Z3 were negligible. In the uncoated, EP and Z1 specimens, sulphate production rates were 0.83, 9.1 and 8.8 mM SO(4)(2-) day(-1) and the specific growth rates, mu, were 0.14, 0.57 and 0.47 day(-1), respectively. The corresponding values for Z2 and Z3 were negligible due to their bacterial inhibition characteristics.

  8. In-situ phosphatizing coatings for aerospace, OEM and coil coating applications

    Science.gov (United States)

    Neuder, Heather Aurelia

    The current metal coating process is a multi-step process. The surface is cleaned, primered, dried and then painted. The process is labor intensive and time consuming. The wash primer is a conversion coating, which prepares metal surface for better paint adhesion. The wash primers currently used often contain hexavalent chromium (Cr6+), which seals the pores in the conversion coating. The presence of hexavalent chromium, a known carcinogen, and volatile organic compounds (VOCs) make waste disposal expensive and pose dangers to workers. The novel technique of in-situ phosphatizing coating (ISPC) is a single-step, chrome-free alternative to the present coating practice. Formulation of an ISPC involves predispersal of an in-situ phosphatizing reagent (ISPR) into the paint system to form a stable formulation. The ISPR reacts with the metal surface and bonds with the paint film simultaneously, which eliminates the need for a conversion coating. In acid catalyzed paint systems, such as polyester-melamine paints, the ISPR also catalyzes cross-linking reactions between the melamine and the polyester polyols. ISPCs are formulated using commercially available coating systems including: polyester-melamine, two-component epoxy, polyurethane and high-hydroxy content polyester-melamine coil coating. The ISPCs are applied to metal substrates and their performances are evaluated using electrochemical, thermal and standard American Society for Testing and Materials (ASTM) testing methods. In addition, ISPCs were designed and formulated based on: (1) phosphate chemistry, (2) polymer chemistry, (3) sol-gel chemistry, and (4) the ion-exchange principle. Organo-functionalized silanes, which serve as excellent coupling and dispersion agents, are incorporated into the optimized ISPC formula and evaluated using standard ASTM testing methods and electrochemical spectroscopy. Also, an ion-exchange pigment, which leads to better adhesion by forming a mixed metal silicate surface, is

  9. Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

    Directory of Open Access Journals (Sweden)

    Raman P. Singh

    2010-01-01

    Full Text Available This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

  10. Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

    International Nuclear Information System (INIS)

    Singh, R.P.; Zunjarrao, S.C.; Pandey, G.; Khait, M.; Korach, C.S.

    2010-01-01

    This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

  11. Occupational exposure to epoxy resins

    NARCIS (Netherlands)

    Terwoert, J.; Kersting, K.

    2014-01-01

    Products based on epoxy resins as a binder have become popular in various settings, among which the construction industry and in windmill blade production, as a result of their excellent technical properties. However, due to the same properties epoxy products are a notorious cause of allergic skin

  12. Analyzing FTIR spectra using high sensitivity compare function of FTIR software for 2-pack epoxy paints

    Science.gov (United States)

    Saaid, Farish Irfal; Chan, Chin Han; Ong, Max Chong Hup; Winie, Tan; Harun, Mohamad Kamal

    2015-08-01

    The existing problem of oil and gas companies faced for on-site jobs of polymeric coatings on steel pipelines is that the quality of polymeric coatings varies from job to job for the same product brand from the same supplier or paint manufacturer. This can be due to the inherent problem of the reformulation of polymeric coatings or in other words adulterated polymeric coatings are supplied, where the quality of the coatings deviates from the submitted specifications for prequalification and tender purpose. Major oil and gas companies in Malaysia are calling for Coating Fingerprinting Certificate for the supply of polymeric coatings from local paint manufactures as quality assurance requirement of the coatings supplied. This will reduce the possibility of failures of the polymeric coatings, which lead to the corrosion of steel pipelines resulting in leakage of crude oil and gas to the environment. In this case, Fourier-transform infrared (FTIR) is a simple and reliable tool for coating fingerprinting. In this study, we conclude that, revelation of possible components of the 2-pack epoxy paints by carrying out extensive FTIR libraries search on FTIR spectra seems to be extremely challenging. Estimation of correlation of the sample spectrum to that of the reference spectrum using Compare function from one FTIR manufacturer, even the FTIR spectra are collected by different FTIR spectrometers from different FTIR manufacturers, can be made. The results of the correlation are reproducible.

  13. Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

    OpenAIRE

    F. Inam; B. R. Bhat; N. Luhyna; T. Vo

    2014-01-01

    A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB) and epoxy – 0.2 vol% carbon nanotube (CNT) nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by...

  14. Biobased Epoxy Nanocomposites Derived from Lignin-Based Monomers.

    Science.gov (United States)

    Zhao, Shou; Abu-Omar, Mahdi M

    2015-07-13

    Biobased epoxy nanocomposites were synthesized based on 2-methoxy-4-propylphenol (dihydroeugenol, DHE), a molecule that has been obtained from the lignin component of biomass. To increase the content of hydroxyl groups, DHE was o-demethylated using aqueous HBr to yield propylcatechol (DHEO), which was subsequently glycidylated to epoxy monomer. Optimal conditions in terms of yield and epoxy equivalent weight were found to be 60 °C with equal NaOH/phenolic hydroxyl molar ratio. The structural evolution from DHE to cured epoxy was followed by (1)H NMR and Fourier transform infrared spectroscopy. The nano-montmorillonite modified DHEO epoxy exhibited improved storage modulus and thermal stability as determined from dynamic mechanical analysis and thermogravimetric analysis. This study widens the synthesis routes of biobased epoxy thermosets from lignin-based molecules.

  15. Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

    Science.gov (United States)

    Fasanella, Nicholas; Sundararaghavan, Veera

    2015-09-01

    Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments.

  16. Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

    International Nuclear Information System (INIS)

    Fasanella, Nicholas; Sundararaghavan, Veera

    2015-01-01

    Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments. (paper)

  17. Analysis of ultraviolet exposure effects on the surface properties of epoxy/graphene nanocomposite films on Mylar substrate

    Science.gov (United States)

    Clausi, Marialaura; Santonicola, M. Gabriella; Schirone, Luigi; Laurenzi, Susanna

    2017-05-01

    In this paper, we present a study of the effects generated by exposure to UV-C radiation on nanocomposite films made of graphene nanoplatelets dispersed in an epoxy matrix. The nanocomposite films, at different nanoparticle size and concentration, were fabricated on Mylar substrate using the spin coating process. The effects of UV-C irradiation on the surface hydrophobicity and on the electrical properties of the epoxy/graphene films were investigated using contact angle measurements and electrical impedance spectroscopy, respectively. According to our results, the UV-C irradiation selectively degrades the polymer matrix of the nanocomposite films, giving rise to more conductive and hydrophobic layers due to exposure of the graphene component of the composite material. The results presented here have important implications in the design of spacecraft components and structures destined for long-term space missions.

  18. Toughening Mechanisms in Silica-Filled Epoxy Nanocomposites

    Science.gov (United States)

    Patel, Binay S.

    Epoxies are widely used as underfill resins throughout the microelectronics industry to mechanically couple and protect various components of flip-chip assemblies. Generally rigid materials largely surround underfill resins. Improving the mechanical and thermal properties of epoxy resins to better match those of their rigid counterparts can help extend the service lifetime of flip-chip assemblies. Recently, researchers have demonstrated that silica nanoparticles are effective toughening agents for lightly-crosslinked epoxies. Improvements in the fracture toughness of silica-filled epoxy nanocomposites have primarily been attributed to two toughening mechanisms: particle debonding with subsequent void growth and matrix shear banding. Various attempts have been made to model the contribution of these toughening mechanisms to the overall fracture energy observed in silica-filled epoxy nanocomposites. However, disparities still exist between experimental and modeled fracture energy results. In this dissertation, the thermal, rheological and mechanical behavior of eight different types of silica-filled epoxy nanocomposites was investigated. Each nanocomposite consisted of up to 10 vol% of silica nanoparticles with particle sizes ranging from 20 nm to 200 nm, with a variety of surface treatments and particle structures. Fractographical analysis was conducted with new experimental approaches in order to accurately identify morphological evidence for each proposed toughening mechanism. Overall, three major insights into the fracture behavior of real world silica-filled epoxy nanocomposites were established. First, microcracking was observed as an essential toughening mechanism in silica-filled epoxy nanocomposites. Microcracking was observed on the surface and subsurface of fractured samples in each type of silica-filled epoxy nanocomposite. The additional toughening contribution of microcracking to overall fracture energy yielded excellent agreement between experimental

  19. Underwater Coatings Testing for INEEL Fuel Basin Applications

    International Nuclear Information System (INIS)

    Julia L. Tripp

    2004-01-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included (1) Test Area North (TAN-607) with epoxy painted concrete walls; (2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; (3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and (4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55 F to 80 F dependent on the pool and the season. These tests were done at room temperature

  20. Underwater Coatings Testing for INEEL Fuel Basin Applications

    Energy Technology Data Exchange (ETDEWEB)

    Julia L. Tripp

    2004-01-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included (1) Test Area North (TAN-607) with epoxy painted concrete walls; (2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; (3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and (4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55 F to 80 F dependent on the pool and the season. These tests were done at room temperature.

  1. Non-silicon substrate bonding mediated by poly(dimethylsiloxane) interfacial coating

    Science.gov (United States)

    Zhang, Hainan; Lee, Nae Yoon

    2015-02-01

    In this paper, we introduce a simple and robust strategy for bonding poly(dimethylsiloxane) (PDMS) with various thermoplastic substrates to fabricate a thermoplastic-based closed microfluidic device and examine the feasibility of using the proposed method for realizing plastic-plastic bonding. The proposed bonding strategy was realized by first coating amine functionality on an oxidized thermoplastic surface. Next, the amine-functionalized surface was reacted with a monolayer of low-molecular-weight PDMS, terminated with epoxy functionality, by forming a robust amine-epoxy bond. Both the PDMS-coated thermoplastic and PDMS were then oxidized and permanently assembled at 25 °C under a pressure of 0.1 MPa for 15 min, resulting in PDMS-like surfaces on all four inner walls of the microchannel. Surface characterizations were conducted, including water contact angle measurement, X-ray photoelectron spectroscopy (XPS), and fluorescence measurement, to confirm the successful coating of the thin PDMS layer on the plastic surface, and the bond strength was analyzed by conducting a peel test, burst test, and leakage test. Using the proposed method, we could successfully bond various thermoplastics such as poly(methylmethacrylate) (PMMA), polycarbonate (PC), polystyrene (PS), and poly(ethylene terephthalate) (PET) with PDMS without the collapse or deformation of the microchannel, and the proposed method was successfully extended to the bonding of two thermoplastics, PMMA, and PC.

  2. Properties of Lightning Strike Protection Coatings

    Science.gov (United States)

    Gagne, Martin

    Composite materials are being increasingly used by many industries. In the case of aerospace companies, those materials are installed on their aircraft to save weight, and thus, fuel costs. These aircraft are lighter, but the loss of electrical conductivity makes aircraft vulnerable to lightning strikes, which hit commercial aircrafts on average once per year. This makes lightning strike protection very important, and while current metallic expanded copper foils offer good protection, they increase the weight of composites. Therefore, under the CRIAQ COMP-502 project, a team of industrial partners and academic researchers are investigating new conductive coatings with the following characteristics: High electromagnetic protection, high mechanical resistance, good environmental protection, manufacturability and moderate cost. The main objectives of this thesis, as part of this project, was to determine the main characteristics, such as electrical and tribomechanical properties, of conductive coatings on composite panels. Their properties were also to be tested after destructive tests such as current injection and environmental testing. Bombardier Aerospace provided the substrate, a composite of carbon fiber reinforced epoxy matrix, and the current commercial product, a surfacing film that includes an expanded copper foil used to compare with the other coatings. The conductive coatings fabricated by the students are: silver nanoparticles inside a binding matrix (PEDOT:PSS or a mix of Epoxy and PEDOT:PSS), silvered carbon nanofibers embedded in the surfacing film, cold sprayed tin, graphene oxide functionalized with silver nanowires, and electroless plated silver. Additionally as part of the project and thesis, magnetron sputtered aluminum coated samples were fabricated. There are three main types of tests to characterize the conductive coatings: electrical, mechanical and environmental. Electrical tests consist of finding the sheet resistance and specific resistivity

  3. Mechanical properties of graphene oxide (GO/epoxy composites

    Directory of Open Access Journals (Sweden)

    Shivan Ismael Abdullah

    2015-08-01

    Full Text Available In this study, the effects of graphene oxide (GO on composites based on epoxy resin were analyzed. Different contents of GO (1.5–6 vol.% were added to epoxy resin. The GO/epoxy composite was prepared using the casting method and was prepared under room temperature. Mechanical tests’ results such as tensile test, impact test and hardness test show enhancements of the mechanical properties of the GO/epoxy composite. The experimental results clearly show an improvement in the Young’s modulus, tensile strength and hardness. The impact strength was seen to decrease, pointing to brittleness increase of the GO/epoxy composite. A microstructure analysis using Scanning Electron Microscopy (SEM and X-ray diffraction (XRD analysis was also performed, which showed how GO impeded the propagation of cracks in the composite. From the SEM images we observed the interface between the GO and the epoxy composite. As can be seen from this research, the GO/epoxy composites can be used for a large number of applications. The results of this research are a strong evidence for GO/epoxy composites being a potential candidate for use in a variety of industrial applications, especially for automobile parts, aircraft components, and electronic parts such as supercapacitors, transistors, etc.

  4. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  5. Experimental investigation of coating degradation during simultaneous acid and erosive particle exposure

    DEFF Research Database (Denmark)

    Møller, Victor Buhl; Dam-Johansen, Kim; Frankær, Sarah Maria

    When used in industrial processes, such as stirred acid leaching in the mineral industry, thermoset coatings are exposed to a combination of aggressive chemicals and erosive particlewear. While each exposure condition has been studied separately, no research has been presented on the effects...... of a simultaneous exposure. To investigate this, a pilot-scale stirred acid leaching tank, containing erosive particles and acidic solutions, has been designed and constructed. Resin types considered are amine-cured novolac epoxy and vinyl ester. Transient coating degradation is mapped through visual inspection...

  6. Synthesis of durable microcapsules for self-healing anticorrosive coatings: A comparison of selected methods

    DEFF Research Database (Denmark)

    Nesterova, Tatyana; Dam-Johansen, Kim; Kiil, Søren

    2011-01-01

    -based anticorrosive coatings, based on incorporation of microcapsules, filled with reactive agents, into the coating matrix, is investigated. Upon small damages to the coating, the reagents are released from the capsules and react, thereby forming a cross-linked network, which heals the crack. However......Self-healing materials have the ability to ‘repair’ themselves upon exposure to an external stimulus. In the field of coatings, extensive laboratory research has been conducted on these so-called smart materials in the last decade. In the present work, a self-healing concept for epoxy......, for the concept to work, microcapsules have to be strong enough to remain intact during storage and coating formulation and application. Furthermore, the capsules must remain stable for many years in the dry coating. Laboratory experiments, using four out of several encapsulation methods available...

  7. A superhydrophobic EP/PDMS nanocomposite coating with high gamma radiation stability

    Science.gov (United States)

    Zhang, Yan; Ren, Fule; Liu, Yujian

    2018-04-01

    The superhydrophobic coatings with high gamma radiation stability were prepared by using epoxy/polydimethylsiloxane (EP/PDMS) resins as the matrix and silica nanoparticles as the fillers. The nanocomposite coatings exhibit superhydrophobicity with a high water contact angle (WCA) of 154° and a low sliding angle of 7°. With the amount of SiO2 increasing from 0 to 30%, the surface shows the hierarchically structure gradually and its roughness raised from 4 nm to 278 nm. And little change in the WCA of the coatings (from 155° to 149°) was observed when the pH of the droplets varied from 2 to 14. In addition, the coatings also show good adhesion grade (5B), high hardness (6H) and outstanding stability for high dose gamma radiation.

  8. Stress Analysis in Polymeric Coating Layer Deposited on Rigid Substrate

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Soon Lee [Korea University of Technology and Education, School of Mechatronics Engineering, Chonan (Korea, Republic of)

    2015-08-15

    This paper presents an analysis of thermal stress induced along the interface between a polymeric coating layer and a steel substrate as a result of uniform temperature change. The epoxy layer is assumed to be a linear viscoelastic material and to be theromorheologically simple. The viscoelastic boundary element method is employed to investigate the behavior of interface stresses. The numerical results exhibit relaxation of interface stresses and large stress gradients, which are observed in the vicinity of the free surface. Since the exceedingly large stresses cannot be borne by the polymeric coating layer, local cracking or delamination can occur at the interface corner.

  9. Preparation of epoxy-based macroporous monolithic columns for the fast and efficient immunofiltration of Staphylococcus aureus.

    Science.gov (United States)

    Ott, Sonja; Niessner, Reinhard; Seidel, Michael

    2011-08-01

    Macroporous epoxy-based monolithic columns were used for immunofiltration of bacteria. The prepared monolithic polymer support is hydrophilic and has large pore sizes of 21 μm without mesopores. A surface chemistry usually applied for immobilization of antibodies on glass slides is successfully transferred to monolithic columns. Step-by-step, the surface of the epoxy-based monolith is hydrolyzed, silanized, coated with poly(ethylene glycol diamine) and activated with the homobifunctional crosslinker di(N-succinimidyl)carbonate for immobilization of antibodies on the monolithic columns. The functionalization steps are characterized to ensure the coating of each monolayer. The prepared antibody-immobilized monolithic column is optimized for immunofiltration to enrich Staphylococcus aureus as an important food contaminant. Different kinds of geometries of monolithic columns, flow rates and elution buffers are tested with the goal to get high recoveries in the shortest enrichment time as possible. An effective capture of S. aureus was achieved at a flow rate of 7.0 mL/min with low backpressures of 20.1±5.4 mbar enabling a volumetric enrichment of 1000 within 145 min. The bacteria were quantified by flow cytometry using a double-labeling approach. After immunofiltration the sensitivity was significantly increased and a detection limit of the total system of 42 S. aureus/mL was reached. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. The effect of composition and thermodynamics on the surface morphology of durable superhydrophobic polymer coatings

    Directory of Open Access Journals (Sweden)

    Nahum T

    2017-02-01

    Full Text Available Tehila Nahum,1 Hanna Dodiuk,2 Samuel Kenig,2 Artee Panwar,1 Carol Barry,1 Joey Mead,1 1Department of Plastics Engineering, University of Massachusetts Lowell, Lowell, MA, USA; 2Department of Polymers and Plastics Engineering, Shenkar College of Engineering Design and Art, Ramat Gan, Israel Abstract: Durable superhydrophobic coatings were synthesized using a system of silica nanoparticles (NPs to provide nanoscale roughness, fluorosilane to give hydrophobic chemistry, and three different polymer binders: urethane acrylate, ethyl 2-cyanoacrylate, and epoxy. Coatings composed of different binders incorporating NPs in various concentrations exhibited different superhydrophobic attributes when applied on polycarbonate (PC and glass substrates and as a function of coating composition. It was found that the substrate surface characteristics and wettability affected the superhydrophobic characteristics of the coatings. Interfacial tension and spreading coefficient parameters (thermodynamics of the coating components were used to predict the localization of the NPs for the different binders’ concentrations. The thermodynamic analysis of the NPs localization was in good agreement with the experimental observations. On the basis of the thermodynamic analysis and the experimental scanning electron microscopy, X-ray photoelectron spectroscopy, profilometry, and atomic force microscopy results, it was concluded that localization of the NPs on the surface was critical to provide the necessary roughness and resulting superhydrophobicity. The durability evaluated by tape testing of the epoxy formulations was the best on both glass and PC. Several coating compositions retained their superhydrophobicity after the tape test. In summary, it was concluded that thermodynamic analysis is a powerful tool to predict the roughness of the coating due to the location of NPs on the surface, and hence can be used in the design of superhydrophobic coatings. Keywords

  11. Epoxy resin systems for FGD units

    International Nuclear Information System (INIS)

    Brytus, V.; Puglisi, J.S.

    1984-01-01

    This paper discusses ongoing research work which is directed towards epoxy resins and curing agents which are designed to withstand aggressive environments. This work includes not only a chemical description of the materials involved, but the application testing necessary to verify the usefulness of these systems. It demonstrates that new high performance epoxy systems are superior to those which traditionally come to mind when one thinks epoxy. Finally, it discusses the results of testing designed specifically to screen candidates for use in FGD units

  12. Deflection and Flexural Strength Effects on the Roughness of Aesthetic-Coated Orthodontic Wires.

    Science.gov (United States)

    Albuquerque, Cibele Gonçalves de; Correr, Américo Bortolazzo; Venezian, Giovana Cherubini; Santamaria, Milton; Tubel, Carlos Alberto; Vedovello, Silvia Amélia Scudeler

    2017-01-01

    The aim was to evaluate the flexural strength and the effects of deflection on the surface roughness of esthetic orthodontic wires. The sample consisted of 70 archwire 0.014-inch: polytetrafluorethylene (PTFE)-coated Nickel-Titanium (Niti) archwires (Titanol Cosmetic-TC, Flexy Super Elastic Esthetic-FSE, esthetic Nickel Titanium Wire-ANT); epoxy resin-coated Niti archwires (Spectra-S, Niticosmetic-TEC); gold and rhodium coated Niti (Sentalloy-STC) and a control group (superelastic Niti (Nitinol-NS). The initial roughness was evaluated with a rugosimeter. After that, the wires were submitted to flexural test in an universal testing machine. Each wire was deflected up to 2 mm at a speed of 1 mm/min. After flexural test, the roughness of the wires was evaluted on the same surface as that used for the initial evaluation. The data of roughness and flexural strength were analyzed by one-way ANOVA and Tukey's test (a=0.05). Student t-test compared roughness before and after deflection (a =0.05). The roughness of S and ANT (epoxy resin and PTFE-coated wires, respectively), before and after deflection, was significantly higher than the other groups (p<0.05). Wire deflection significantly increased the roughness of the wires S and STC (p<0.05). The flexural strength of groups FSE and NS (PTFE and uncoated) was higher compared with that of the other groups (p<0.05). We concluded that the roughness and flexural strength of the orthodontic wires does not depend on the type of the esthetic coating, but it is influenced by the method of application of this coating. The deflection can increase the roughness of the esthetic orthodontic wires.

  13. Modified corrosion protection coatings for Concrete tower of Transmission line

    Science.gov (United States)

    Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

    2017-12-01

    By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

  14. In-Situ Subsurface Coating of Corroded Steel Sheet Pile Structures: Final Report on Project F08-AR06

    Science.gov (United States)

    2017-09-01

    shrink cement grout or epoxy resin in the gap between old and new steel , shown in Figure 19. This was the reason why the perforated piles needed to...be made liquid-tight with cement grout or epoxy. Other- wise, the material injected between the old and new steel would be lost be- hind the old steel ...ER D C/ CE RL T R- 17 -3 5 DoD Corrosion Prevention and Control Program In-Situ Subsurface Coating of Corroded Steel Sheet Pile

  15. Preparation of new biobased coatings from a triglycidyl eugenol derivative through thiol-epoxy click reaction

    OpenAIRE

    Guzman, Dailyn; Ramis Juan, Xavier; Fernández Francos, Xavier; de la Flor1 López, Sílvia; Serra Albet, Àngels

    2018-01-01

    © 2017 Elsevier B.V. A new triglycidyl eugenol derivative (3EPO-EU) was synthesized and characterized by spectroscopic techniques, and used as starting monomer in the preparation of novel bio-based thiol-epoxy thermosets. As thiols, commercially available tetrathiol derived from pentaerythritol (PETMP), a trithiol derived from eugenol (3SH-EU) and the hexathiol derived from squalene (6SH-SQ) were used in the presence of 4-(N,N-dimethylamino)pyridine as the basic catalyst. A flexible diglycidy...

  16. Enhancement of mechanical properties of epoxy/graphene nanocomposite

    Science.gov (United States)

    Berhanuddin, N. I. C.; Zaman, I.; Rozlan, S. A. M.; Karim, M. A. A.; Manshoor, B.; Khalid, A.; Chan, S. W.; Meng, Q.

    2017-10-01

    Graphene is a novel class of nanofillers possessing outstanding characteristics including most compatible with most polymers, high absolute strength, high aspect ratio and cost effectiveness. In this study, graphene was used to reinforce epoxy as a matrix, to enhance its mechanical properties. Two types of epoxy composite were developed which are epoxy/graphene nanocomposite and epoxy/modified graphene nanocomposite. The fabrication of graphene was going through thermal expansion and sonication process. Chemical modification was only done for modified graphene where 4,4’-Methylene diphenyl diisocyanate (MDI) is used. The mechanical properties of both nanocomposite, such as Young’s modulus and maximum stress were investigated. Three weight percentage were used for this study which are 0.5 wt%, 1.0 wt% and 1.5 wt%. At 0.5 wt%, modified and unmodified shows the highest value compared to neat epoxy, where the value were 8 GPa, 6 GPa and 0.675 GPa, respectively. For maximum stress, neat epoxy showed the best result compared to both nanocomposite due to the changes of material properties when adding the filler into the matrix. Therefore, both nanocomposite increase the mechanical properties of the epoxy, however modification surface of graphene gives better improvement.

  17. Large-scale self-assembled zirconium phosphate smectic layers via a simple spray-coating process

    Science.gov (United States)

    Wong, Minhao; Ishige, Ryohei; White, Kevin L.; Li, Peng; Kim, Daehak; Krishnamoorti, Ramanan; Gunther, Robert; Higuchi, Takeshi; Jinnai, Hiroshi; Takahara, Atsushi; Nishimura, Riichi; Sue, Hung-Jue

    2014-04-01

    The large-scale assembly of asymmetric colloidal particles is used in creating high-performance fibres. A similar concept is extended to the manufacturing of thin films of self-assembled two-dimensional crystal-type materials with enhanced and tunable properties. Here we present a spray-coating method to manufacture thin, flexible and transparent epoxy films containing zirconium phosphate nanoplatelets self-assembled into a lamellar arrangement aligned parallel to the substrate. The self-assembled mesophase of zirconium phosphate nanoplatelets is stabilized by epoxy pre-polymer and exhibits rheology favourable towards large-scale manufacturing. The thermally cured film forms a mechanically robust coating and shows excellent gas barrier properties at both low- and high humidity levels as a result of the highly aligned and overlapping arrangement of nanoplatelets. This work shows that the large-scale ordering of high aspect ratio nanoplatelets is easier to achieve than previously thought and may have implications in the technological applications for similar materials.

  18. Synthesis of hydrazone functionalized epoxy polymers for non-linear optical device applications

    Science.gov (United States)

    Singh, Rajendra K.

    A series of twelve, thermally crosslinkable, epoxy polymers bearing covalently attached NLO-active hydrazone chromophores were synthesized. The primary focus was on the synthesis of two series of NLO-active hydroxy functionalized hydrazone chromophores. The first series, called the monohydroxy series (Hydrazones I--VI) comprised of six monohydroxy functionalized hydrazones and the second series consisted of six dihydroxy functionalized hydrazones (Hydrazones VII--XII). These hydrazone chromophores were then grafted, via the hydroxy functionality, on to a commercial epoxy polymer to obtain twelve NLO-active soluble prepolymers. The grafting reaction yields multiple secondary hydroxyl sites due to opening of the epoxide rings and these hydroxyl groups were used for further crosslinking by formulating the prepolymers with a blocked polyisocyanate commercial crosslinker. This formulation was spin coated on glass slides to form 2--2.5 m m thick uniform, defect free, transparent films. The films were corona poled, above their Tg, to align the chromophores in a noncentrosymmetric fashion and simultaneously complete the thermal cure that results in a highly crosslinked network. Finally the thermal characteristics of the second order nonlinearity of the twelve polymers are compared to illustrate the key structure-property relationships underlying the performance of the films.

  19. Piezoelectric sensing coating for real time impact detection and location on aircraft structures

    International Nuclear Information System (INIS)

    Capsal, Jean-Fabien; David, Charlotte; Dantras, Eric; Lacabanne, Colette

    2012-01-01

    Flexible, light weight and low cost electroactive coating has been fabricated by the dispersion of inorganic ferroelectric submicron particles in a polyurethane matrix. BaTiO 3 particles have a mean diameter of 300 nm. The poling process and the influence of volume fraction of BaTiO 3 on the piezoelectric activity of the coating have been reported. This spray coating has been realized on 1.6 × 1.6 m 2 poly(epoxy)/carbon fiber reinforced composite. Impact detection has been also performed. A well-known cross correlated algorithm has been successfully employed to localize impact in a 90 × 90 cm 2 area of the composite. (paper)

  20. Modification of (DGEBA epoxy resin with maleated depolymerised natural rubber

    Directory of Open Access Journals (Sweden)

    2008-04-01

    Full Text Available In this work, diglycidyl ether of bisphenol A (DEGBA type epoxy resin has been modified with maleated depolymerised natural rubber (MDPR. MDPR was prepared by grafting maleic anhydride onto depolymerised natural rubber. MDPR has been characterized by Fourier transform infrared (FT-IR spectroscopy and nuclear magnetic resonance spectroscopy. MDPR was blended with epoxy resin at three different ratios (97/3, 98/2 and 99/1, by keeping the epoxy resin component as the major phase and maleated depolymerised natural rubber component as the minor phase. The reaction between the two blend components took place between the acid/anhydride group in the MDPR and the epoxide group of the epoxy resin. The proposed reaction schemes were supported by the FT-IR spectrum of the uncured Epoxy/MDPR blends. The neat epoxy resin and Epoxy/MDPR blends were cured by methylene dianiline (DDM at 100°C for three hours. Thermal, morphological and mechanical properties of the neat epoxy and the blends were investigated. Free volume studies of the cured, neat epoxy and Epoxy/MDPR blends were correlated with the morphological and mechanical properties of the same systems using Positron Annihilation Lifetime Studies.

  1. Influence of the Addition of Montmorillonite in an Epoxy Powder Coating Applied on Carbon Steel

    OpenAIRE

    Piazza,Diego; Baldissera,Alessandra Fiorini; Kunst,Sandra Raquel; Rieder,Ester Schmidt; Scienza,Lisete Cristine; Ferreira,Carlos Arthur; Zattera,Ademir José

    2015-01-01

    AbstractPolymer coatings have been used for the corrosion protection of metal surfaces acting as a physical barrier against several corroding media. In spite of the good efficiency of these coatings their resistance is limited due to the presence of localized defects which give place to localized corrosion. Aiming to improve the barrier properties of these coatings this work has proposed the use of nanocomposites as powder coatings based on a standard formulation of a commercial powder varnis...

  2. Influence of carbon nanotubes coatings onto carbon fiber by oxidative treatments combined with electrophoretic deposition on interfacial properties of carbon fiber composite

    International Nuclear Information System (INIS)

    Deng, Chao; Jiang, Jianjun; Liu, Fa; Fang, Liangchao; Wang, Junbiao; Li, Dejia; Wu, Jianjun

    2015-01-01

    Graphical abstract: Carbon nanotube/carbon fiber hybrid fiber was proposed by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition process. - Highlights: • Carbon nanotube coated carbon fiber was prepared by two methods. • Uniform and dense CNTs network formed by oxidative treatments combined with EPD. • Pretreatment of the CF is beneficial to EPD of CNTs on carbon fiber surface. • CNTs enhanced the surface activity and wettability of carbon fibers. • CNTs have contributed to the interfacial properties of composite. - Abstract: To improve the interfacial performance of carbon fiber (CF) and epoxy resin, carbon nanotubes (CNTs) coatings were utilized to achieve this purpose through coating onto CF by the treatment with hydrogen peroxide and concentrated nitric acid combined with electrophoretic deposition (EPD) process. The influence of electrophoretically deposited CNTs coatings on the surface properties of CFs were investigated by Fourier transform infrared spectrometer, atomic force microscopy, scanning electron microscopy and dynamic contact angle analysis. The results indicated that the deposition of carbon nanotubes introduced some polar groups to carbon fiber surfaces, enhanced surface roughness and changed surface morphologies of carbon fibers. Surface wettability of carbon fibers may be significantly improved by increasing surface free energy of the fibers due to the deposition of CNTs. The thickness and density of the coatings increases with the introduction of pretreatment of the CF during the EPD process. Short beam shear test was performed to examine the effect of carbon fiber functionalization on mechanical properties of the carbon fiber/epoxy resin composites. The interfacial adhesion of CNTs/CF reinforced epoxy composites showed obvious enhancement of interlaminar shear strength by 60.2% and scanning electron microscope photographs showed that the failure mode of composites was changed

  3. Incorporation of the Fe3O4 and SiO2 nanoparticles in epoxy-modified silicone resin as the coating for soft magnetic composites with enhanced performance

    Science.gov (United States)

    Luo, Dahao; Wu, Chen; Yan, Mi

    2018-04-01

    Three inorganic-organic hybrids have been designed by incorporating epoxy-modified silicone resin (ESR) with SiO2, Fe3O4 and their mixture in the application as the coating of Fe soft magnetic composites (SMCs). The introduced SiO2 nanoparticles are well dispersed in the ESR, while the Fe3O4 tends to agglomerate or even separate from the ESR. Simultaneous addition of the SiO2 and Fe3O4 gives rise to satisfactory distribution of both nanoparticles and optimized magnetic performance of the SMCs with high permeability (124.6) and low loss (807.8 mW/cm3). On one hand, introduction of the ferromagnetic Fe3O4 reduces the magnetic dilution effect, which is beneficial for improved magnetization and permeability. On the other hand, SiO2 incorporation prevents the agglomeration of the Fe3O4 nanoparticles and gives rise to increased electrical resistivity for reduced core loss as well as enhanced mechanical strength of the SMCs.

  4. Action of ionizing radiation on epoxy resins

    Energy Technology Data Exchange (ETDEWEB)

    Van de Voorde, M. E.

    1970-12-01

    The resistance of classical and experimental epoxy resins to irradiation was studied. The resistance to irradiation of epoxy resins of diverse compositions as well as the development of resins having a radioresistance that approaches that of certain ceramics are discussed. Sources of irradiation and the techniques of dosimetry used are described. The structures of certain epoxy resins and of hardeners are given. The preparation of these resins and their physical properties is described. The effects of radiation on epoxy resins, as well as conditions of irradiation, and suggested mechanisms for degradation of the irradiated resins are discussed. The relationship between chemical structure of the resins and their physical properties is evaluated. (115 references) (JCB)

  5. Black molecular adsorber coatings for spaceflight applications

    Science.gov (United States)

    Abraham, Nithin S.; Hasegawa, Mark M.; Straka, Sharon A.

    2014-09-01

    The molecular adsorber coating is a new technology that was developed to mitigate the risk of on-orbit molecular contamination on spaceflight missions. The application of this coating would be ideal near highly sensitive, interior surfaces and instruments that are negatively impacted by outgassed molecules from materials, such as plastics, adhesives, lubricants, epoxies, and other similar compounds. This current, sprayable paint technology is comprised of inorganic white materials made from highly porous zeolite. In addition to good adhesion performance, thermal stability, and adsorptive capability, the molecular adsorber coating offers favorable thermal control characteristics. However, low reflectivity properties, which are typically offered by black thermal control coatings, are desired for some spaceflight applications. For example, black coatings are used on interior surfaces, in particular, on instrument baffles for optical stray light control. Similarly, they are also used within light paths between optical systems, such as telescopes, to absorb light. Recent efforts have been made to transform the white molecular adsorber coating into a black coating with similar adsorptive properties. This result is achieved by optimizing the current formulation with black pigments, while still maintaining its adsorption capability for outgassing control. Different binder to pigment ratios, coating thicknesses, and spray application techniques were explored to develop a black version of the molecular adsorber coating. During the development process, coating performance and adsorption characteristics were studied. The preliminary work performed on black molecular adsorber coatings thus far is very promising. Continued development and testing is necessary for its use on future contamination sensitive spaceflight missions.

  6. Flexural Properties of Activated Carbon Filled Epoxy Nano composites

    International Nuclear Information System (INIS)

    Khalil, H.P.S.A.; Khalil, H.P.S.A.; Alothman, O.Y.; Paridah, M.T.; Zainudin, E.S.

    2014-01-01

    Activated carbon (AC) filled epoxy nano composites obtained by mixing the desired amount of nano AC viz., bamboo stem, oil palm empty fruit bunch, and coconut shell from agricultural biomass with the epoxy resin. Flexural properties of activated carbons filled epoxy nano composites with 1 %, and 5 % filler loading were measured. In terms of flexural strength and modulus, a significant increment was observed with addition of 1 % vol and 5 % vol nano-activated carbon as compared to neat epoxy. The effect of activated carbon treated by two chemical agents (potassium hydroxide and phosphoric acid) on the flexural properties of epoxy nano composites were also investigated. Flexural strength of activated carbon-bamboo stem, activated carbon-oil palm, and activated carbon-coconut shell reinforced epoxy nano composites showed almost same value in case of 5 % potassium hydroxide activated carbon. Flexural strength of potassium hydroxide activated carbon-based epoxy nano composites was higher than phosphoric acid activated carbon. The flexural toughness of both the potassium hydroxide and phosphoric acid activated carbon reinforced composites range between 0.79 - 0.92 J. It attributed that developed activated carbon filled epoxy nano composites can be used in different applications. (author)

  7. Application of Epoxy Based Coating Instacote on Waste Tank Tops

    International Nuclear Information System (INIS)

    Pike, J.A.

    1998-01-01

    This evaluation examines the compatibility of coating Instacote with existing High-Level Waste facilities and safety practices. No significant incompatibilities are identified. The following actions need to be completed as indicated when applying Instacote on waste tank tops:(1) Prior to application in ITP facilities, the final product should be tested for chemical resistance to sodium tetraphenylborate solutions or sodium titanate slurries.(2) Any waste contaminated with Part A or B that can not be removed by the vendor such as for radiological contamination, HLW must hold the waste until HLW completes a formal assessment of the waste, disposal criteria, and impact.(3) Prior to the start of any application of the coating, each riser needs to be evaluated for masking and masking applied if needed.(4) At the conclusion of an application actual total weight of material applied to a waste tank needs to documented and sent to the tank top loading files for reference purposes.(5) Verify that the final product contains less than 250 ppm chloride

  8. Atomistic Modeling of Thermal Conductivity of Epoxy Nanotube Composites

    Science.gov (United States)

    Fasanella, Nicholas A.; Sundararaghavan, Veera

    2016-05-01

    The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for epoxy/single wall carbon nanotube (SWNT) nanocomposites. An epoxy network of DGEBA-DDS was built using the `dendrimer' growth approach, and conductivity was computed by taking into account long-range Coulombic forces via a k-space approach. Thermal conductivity was calculated in the direction perpendicular to, and along the SWNT axis for functionalized and pristine SWNT/epoxy nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. The thermal conductivity of the long, pristine SWNT/epoxy system is equivalent to that of an isolated SWNT along its axis, but there was a 27% reduction perpendicular to the nanotube axis. The functionalized, long SWNT/epoxy system had a very large increase in thermal conductivity along the nanotube axis (~700%), as well as the directions perpendicular to the nanotube (64%). The discontinuous nanotubes displayed an increased thermal conductivity along the SWNT axis compared to neat epoxy (103-115% for the pristine SWNT/epoxy, and 91-103% for functionalized SWNT/epoxy system). The functionalized system also showed a 42% improvement perpendicular to the nanotube, while the pristine SWNT/epoxy system had no improvement over epoxy. The thermal conductivity tensor is averaged over all possible orientations to see the effects of randomly orientated nanotubes, and allow for experimental comparison. Excellent agreement is seen for the discontinuous, pristine SWNT/epoxy nanocomposite. These simulations demonstrate there exists a threshold of the SWNT length where the best improvement for a composite system with randomly oriented nanotubes would transition from pristine SWNTs to functionalized SWNTs.

  9. Halloysite reinforced epoxy composites with improved mechanical properties

    Directory of Open Access Journals (Sweden)

    Saif Muhammad Jawwad

    2016-03-01

    Full Text Available Halloysite nanotubes (HNTs reinforced epoxy composites with improved mechanical properties were prepared. The prepared HNTs reinforced epoxy composites demonstrated improved mechanical properties especially the fracture toughness and flexural strength. The flexural modulus of nanocomposite with 6% mHNTs loading was 11.8% higher than that of neat epoxy resin. In addition, the nanocomposites showed improved dimensional stability. The prepared halloysite reinforced epoxy composites were characterized by thermal gravimetric analysis (TGA. The improved properties are attributed to the unique characteristics of HNTs, uniform dispersion of reinforcement and interfacial coupling.

  10. Shape memory polymers from benzoxazine-modified epoxy

    International Nuclear Information System (INIS)

    Rimdusit, Sarawut; Lohwerathama, Montha; Dueramae, Isala; Hemvichian, Kasinee; Kasemsiri, Pornnapa

    2013-01-01

    Novel shape memory polymers (SMPs) were prepared from benzoxazine-modified epoxy resin. Specimens consisting of aromatic epoxy (E), aliphatic epoxy (N), Jeffamine D230 (D) and BA-a benzoxazine monomer (B) were evaluated. The mole ratio of D/B was used as a mixed curing agent for an epoxy system with a fixed E/N. The effects of BA-a content on the thermal, mechanical and shape memory properties of epoxy-based shape memory polymers (SMPs) were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), flexural test and shape recovery test. The results revealed that the obtained SMPs exhibited a higher flexural strength and flexural modulus than those of the unmodified epoxy-based SMP at room temperature and at 20 ° C above glass transition temperature (T g ). The presence of 1 mol BA-a as a curing agent provided the specimen with the highest T g , i.e. about 72 ° C higher than that of epoxy-based SMP cured by Jeffamine D230. All SMP samples needed only a few minutes to fully recover to their original shape. The samples exhibited high shape fixity (98–99%) and shape recovery ratio (90–100%). In addition, the recovery stress values increased with increasing BA-a mole ratio from 20 to 38 kPa, when BA-a up to 1 mol ratio was added. All of the SMP samples exhibited only minimum change in their flexural strength at the end of a 100 recovery cycles test. (paper)

  11. Epoxy Resin Modified Quartz Crystal Microbalance Sensor for Chemical Warfare Agent Sulfur Mustard Vapor Detection

    Directory of Open Access Journals (Sweden)

    Rajendra BUNKAR

    2010-02-01

    Full Text Available An epoxy resin polymer coated quartz crystal microbalance (PC-QCM is used for detection of sulfur mustard vapor (SM. When SM vapor is exposed to PC-QCM sensor frequency shift is observed. The response of the sensor in ambient condition is 554 Hz with ±10 % variation upon exposure of 155 ppm of the SM concentration. The observed response loss is nearly 40 % over the period of 15 months. The response of the sensor is higher for SM than compare to structurally similar chloroethyl ether (CEE and other interferences.

  12. Chromatographic assessment of two hybrid monoliths prepared via epoxy-amine ring-opening polymerization and methacrylate-based free radical polymerization using methacrylate epoxy cyclosiloxane as functional monomer.

    Science.gov (United States)

    Wang, Hongwei; Ou, Junjie; Lin, Hui; Liu, Zhongshan; Huang, Guang; Dong, Jing; Zou, Hanfa

    2014-11-07

    Two kinds of hybrid monolithic columns were prepared by using methacrylate epoxy cyclosiloxane (epoxy-MA) as functional monomer, containing three epoxy moieties and one methacrylate group. One column was in situ fabricated by ring-opening polymerization of epoxy-MA and 1,10-diaminodecane (DAD) using a porogenic system consisting of isopropanol (IPA), H2O and ethanol at 65°C for 12h. The other was prepared by free radical polymerization of epoxy-MA and ethylene dimethacrylate (EDMA) using 1-propanol and 1,4-butanediol as the porogenic solvents at 60°C for 12h. Two hybrid monoliths were investigated on the morphology and chromatographic assessment. Although two kinds of monolithic columns were prepared with epoxy-MA, their morphologies looked rather different. It could be found that the epoxy-MA-DAD monolith possessed higher column efficiencies (25,000-34,000plates/m) for the separation of alkylbenzenes than the epoxy-MA-EDMA monolith (12,000-13,000plates/m) in reversed-phase nano-liquid chromatography (nano-LC). Depending on the remaining epoxy or methacrylate groups on the surface of two pristine monoliths, the epoxy-MA-EDMA monolith could be easily modified with 1-octadecylamine (ODA) via ring-opening reaction, while the epoxy-MA-DAD monolith could be modified with stearyl methacrylate (SMA) via free radical reaction. The chromatographic performance for the separation of alkylbenzenes on SMA-modified epoxy-MA-DAD monolith was remarkably improved (42,000-54,000 plates/m) when compared with that on pristine epoxy-MA-DAD monolith, while it was not obviously enhanced on ODA-modified epoxy-MA-EDMA monolith when compared with that on pristine epoxy-MA-EDMA monolith. The enhancement of the column efficiency of epoxy-MA-DAD monolith after modification might be ascribed to the decreased mass-transfer resistence. The two kinds of hybrid monoliths were also applied for separations of six phenols and seven basic compounds in nano-LC. Copyright © 2014 Elsevier B.V. All

  13. Promoting Barrier Performance and Cathodic Protection of Zinc-Rich Epoxy Primer via Single-Layer Graphene

    Directory of Open Access Journals (Sweden)

    Jingrong Liu

    2018-05-01

    Full Text Available The effect of single-layer graphene sheets (Gr on the corrosion protection of zinc-rich epoxy primers (ZRPs was investigated. Scanning electron microscopy (SEM with an energy dispersive spectrometer (EDS were used to characterize morphology and composition of the coatings after immersion for 25 days. The cross-sectional SEM images and X-ray photoelectron spectroscopy (XPS confirmed that the addition of single-layer graphene facilitated assembling of zinc oxides on the interface between the coating and the steel. The open circuit potential (OCP, electrochemical impedance spectroscopy (EIS measurements revealed that both the cathodic protection and barrier performance of the ZRP were enhanced after addition of 0.6 wt. % Gr (Gr0.6-ZRP. In addition, the cathodic protection property of the Gr0.6-ZRP was characterized quantitatively by localized electrochemical impedance spectroscopy (LEIS in the presence of an artificial scratch on the coating. The results demonstrate that moderate amounts of single-layer graphene can significantly improve corrosion resistance of ZRP, due to the barrier protection and cathodic protection effects.

  14. Characterization and Curing Kinetics of Epoxy/Silica Nano-Hybrids

    Science.gov (United States)

    Yang, Cheng-Fu; Wang, Li-Fen; Wu, Song-Mao; Su, Chean-Cheng

    2015-01-01

    The sol-gel technique was used to prepare epoxy/silica nano-hybrids. The thermal characteristics, curing kinetics and structure of epoxy/silica nano-hybrids were studied using differential scanning calorimetry (DSC), 29Si nuclear magnetic resonance (NMR) and transmission electron microscopy (TEM). To improve the compatibility between the organic and inorganic phases, a coupling agent was used to modify the diglycidyl ether of bisphenol A (DGEBA) epoxy. The sol-gel technique enables the silica to be successfully incorporated into the network of the hybrids, increasing the thermal stability and improving the mechanical properties of the prepared epoxy/silica nano-hybrids. An autocatalytic mechanism of the epoxy/SiO2 nanocomposites was observed. The low reaction rate of epoxy in the nanocomposites is caused by the steric hindrance in the network of hybrids that arises from the consuming of epoxide group in the network of hybrids by the silica. In the nanocomposites, the nano-scale silica particles had an average size of approximately 35 nm, and the particles were well dispersed in the epoxy matrix, according to the TEM images. PMID:28793616

  15. High-performance fiber/epoxy composite pressure vessels

    Science.gov (United States)

    Chiao, T. T.; Hamstad, M. A.; Jessop, E. S.; Toland, R. H.

    1978-01-01

    Activities described include: (1) determining the applicability of an ultrahigh-strength graphite fiber to composite pressure vessels; (2) defining the fatigue performance of thin-titanium-lined, high-strength graphite/epoxy pressure vessel; (3) selecting epoxy resin systems suitable for filament winding; (4) studying the fatigue life potential of Kevlar 49/epoxy pressure vessels; and (5) developing polymer liners for composite pressure vessels. Kevlar 49/epoxy and graphite fiber/epoxy pressure vessels, 10.2 cm in diameter, some with aluminum liners and some with alternation layers of rubber and polymer were fabricated. To determine liner performance, vessels were subjected to gas permeation tests, fatigue cycling, and burst tests, measuring composite performance, fatigue life, and leak rates. Both the metal and the rubber/polymer liner performed well. Proportionately larger pressure vessels (20.3 and 38 cm in diameter) were made and subjected to the same tests. In these larger vessels, line leakage problems with both liners developed the causes of the leaks were identified and some solutions to such liner problems are recommended.

  16. An investigation of the use of cerium and polyhedral oligomeric silsesquioxanes for the protection of polymeric epoxy compounds in the low Earth orbit environment

    Science.gov (United States)

    Piness, Jessica Miriam

    with the epoxy-amine matrix. A sedimented layer of the most incompatible POSS moiety was observed at the bottom of bars at the highest loading level of 5 wt% POSS. It was concluded that POSS could form a sedimented layer in this epoxy during cure. Epoxy amine materials containing POSS derivatives were tested by exposure to atomic oxygen at NASA Glenn Research Center with each POSS derivative present in separate samples at 2.5 wt% loading levels. Mass loss did not decrease against an unfilled control and glassification was not observed, leading to the conclusion that POSS could not be effectively concentrated at a surface to reduce degradation given the methods used. Taking this into account, the study transitioned into seeking ways to integrate highly UV absorbent cerium compounds with POSS. This part of the study is reported in Chapter IV. It was anticipated that POSS with a polar pendant group would interact through intermolecular forces with cerium (IV) oxide and produce a suspension that could be cured at the surface of polymers. However, in every experiment, the cerium (IV) oxide was not dispersed. However, a homogeneous dispersion of a cerium-containing compound was achieved by combining trisilanol phenyl POSS with cerium (III) nitrate hexahydrate. NMR and mass spectrometry showed that the mixture of Cerium nitrate and trisilanol phenyl POSS did not result in the formation of a chemical compound but FTIR studies indicated the presence of hydrogen bonding between the POSS silanols and cerium-associated water. The resulting material was termed "CePOSS". CePOSS was more UV absorbent in the UVc region than POSS or other cerium compounds as measured by solution UV-vis spectroscopy. In addition, CePOSS could be mixed into a POSS-epoxy coating, after pre-blending with poly(ethylene glycol) POSS, to produce films that were essentially opaque in the UV region below a wavelength of about 300 nm, and transparent in the visible region above 300 nm. The discovery of a 'window

  17. Nondestructive Evaluation of Carbon-Carbon Coatings

    Science.gov (United States)

    1987-10-01

    4, -4 3 2.0 17-21 15 18 21 :9." -: 4:tes: 1, Cll •easureren’. ;rown ire in Ill e::ceoI ".-ic.-ie: "-.- : .. - are hown in •iai:’l4m raw court form...scatter in the samples rather than the additional formation of cristo - balite. This was supported by later diffraction scans of material after extended...could not be avoided due to the brittle nature of the coating. , b. Coupons were then mounted in epoxy using a vacuum-oimpregnation technique. This

  18. lnvestigation of Patch Coatings lnfluence on the Stress lntensity Factor for Surface Cracks

    DEFF Research Database (Denmark)

    Lambertsen, Søren Heide; Jepsen, Michael S.; Damkilde, Lars

    2013-01-01

    In this paper, it is investigated how a surface layer of epoxy glue will affect the crack propagation of a surface crack. The intension is to reduce or even stop the crack propagation by means of patch layer coating. When adding a patch layer to the surface with small cracks, the layer will attem...

  19. Viscoelastic properties of graphene-based epoxy resins

    Science.gov (United States)

    Nobile, Maria Rossella; Fierro, Annalisa; Rosolia, Salvatore; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

    2015-12-01

    In this paper the viscoelastic properties of an epoxy resin filled with graphene-based nanoparticles have been investigated in the liquid state, before curing, by means of a rotational rheometer equipped with a parallel plate geometry. Exfoliated graphite was prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The percentage of exfoliated graphite was found to be 56%. The epoxy matrix was prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), was added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the partially exfoliated graphite (pEG) in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behaviour while, at 3 wt % pEG content, the complex viscosity of the nanocomposite clearly shows a shear thinning behaviour with η* values much higher at the lower frequencies. The increase in complex viscosity with the increasing of the partially exfoliated graphite content was mostly caused by a dramatic increase in the storage modulus. All the graphene-based epoxy mixtures were cured by a two-stage curing cycles: a first isothermal stage was carried out at the lower temperature of 125°C for 1 hour while the second isothermal stage was performed at the higher temperature of 200°C for 3 hours. The mechanical properties of the cured nanocomposites show high values in the storage modulus and glass transition temperature.

  20. Epoxy Nanocomposites Containing Zeolitic Imidazolate Framework-8.

    Science.gov (United States)

    Liu, Cong; Mullins, Michael; Hawkins, Spencer; Kotaki, Masaya; Sue, Hung-Jue

    2018-01-10

    Zeolitic imidazole framework-8 (ZIF-8) is utilized as a functional filler and a curing agent in the preparation of epoxy nanocomposites. The imidazole group on the surface of the ZIF-8 initiates epoxy curing, resulting in covalent bonding between the ZIF-8 crystals and epoxy matrix. A substantial reduction in dielectric constant and increase in tensile modulus were observed. The implication of the present study for utilization of metal-organic framework to improve physical and mechanical properties of polymeric matrixes is discussed.

  1. Thermal conductivity of bulk boron nitride nanotube sheets and their epoxy-impregnated composites

    International Nuclear Information System (INIS)

    Jakubinek, Michael B.; Kim, Keun Su; Simard, Benoit; Niven, John F.; Johnson, Michel B.; Ashrafi, Behnam; White, Mary Anne

    2016-01-01

    The thermal conductivity of bulk, self-supporting boron nitride nanotube (BNNT) sheets composed of nominally 100% BNNTs oriented randomly in-plane was measured by a steady-state, parallel thermal conductance method. The sheets were either collected directly during synthesis or produced by dispersion and filtration. Differences between the effective thermal conductivities of filtration-produced BNNT buckypaper (∝1.5 W m -1 K -1 ) and lower-density as-synthesized sheets (∝0.75 W m -1 K -1 ), which are both porous materials, were primarily due to their density. The measured results indicate similar thermal conductivity, in the range of 7-12 W m -1 K -1 , for the BNNT network in these sheets. High BNNT-content composites (∝30 wt.% BNNTs) produced by epoxy impregnation of the porous BNNT network gave 2-3 W m -1 K -1 , more than 10 x the baseline epoxy. The combination of manufacturability, thermal conductivity, and electrical insulation offers exciting potential for electrically insulating, thermally conductive coatings and packaging. Thermal conductivity of free-standing BNNT buckypaper, buckypaper composites, and related materials at room temperature. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  2. Development of AlN/Epoxy Composites with Enhanced Thermal Conductivity

    Science.gov (United States)

    Xu, Yonggang; Yang, Chi; Li, Jun; Zhang, Hailong; Hu, Song; Wang, Shiwei

    2017-01-01

    AlN/epoxy composites with high thermal conductivity were successfully prepared by infiltrating epoxy into AlN porous ceramics which were fabricated by gelcasting of foaming method. The microstructure, mechanical, and thermal properties of the resulting composites were investigated. The compressive strengths of the AlN/epoxy composites were enhanced compared with the pure epoxy. The AlN/epoxy composites demonstrate much higher thermal conductivity, up to 19.0 W/(m·K), compared with those by the traditional particles filling method, because of continuous thermal channels formed by the walls and struts of AlN porous ceramics. This study demonstrates a potential route to manufacture epoxy-based composites with extremely high thermal conductivity. PMID:29258277

  3. Development of AlN/Epoxy Composites with Enhanced Thermal Conductivity.

    Science.gov (United States)

    Xu, Yonggang; Yang, Chi; Li, Jun; Mao, Xiaojian; Zhang, Hailong; Hu, Song; Wang, Shiwei

    2017-12-18

    AlN/epoxy composites with high thermal conductivity were successfully prepared by infiltrating epoxy into AlN porous ceramics which were fabricated by gelcasting of foaming method. The microstructure, mechanical, and thermal properties of the resulting composites were investigated. The compressive strengths of the AlN/epoxy composites were enhanced compared with the pure epoxy. The AlN/epoxy composites demonstrate much higher thermal conductivity, up to 19.0 W/(m·K), compared with those by the traditional particles filling method, because of continuous thermal channels formed by the walls and struts of AlN porous ceramics. This study demonstrates a potential route to manufacture epoxy-based composites with extremely high thermal conductivity.

  4. Hydrothermal oxidation of an epoxy resin through the study of two model molecules: N-methyl-acetamide and N,N-di[1(phenoxy)2-hydroxy propyl-3] propyl-amine

    International Nuclear Information System (INIS)

    Moutonnet-Fromonteil, C.

    2000-01-01

    The study consists in choosing and developing a technology to realize damage experiments of an epoxy resin which is used as coating of embedded nuclear samples. Hydrothermal oxidation is the chosen method. We first identified the chemical composition of the epoxy resin. Then we studied hydrolysis and oxidation of a molecule which contains a function of the epoxy network: N-methyl-acetamide. The comparison between our results and those already existing allowed to validate this degradation method. In a second part, we studied a model molecule of the polymer network: N, N-di[1(phenoxy)2-hydroxy propyl-3] propyl-amine. The hydrolysis temperatures are relatively high: the compound is totally destroyed at 300 deg C. Its oxidation leads to the formation of acetic acid from 220 deg C. In the third study, we determined the best experimental conditions to destroy the epoxy resin. Experiments were performed at different temperatures between 200 deg C and 410 deg C. The degradation rates are classically defined by amounts of constituents in liquid and gaseous phases. (author)

  5. Radiation processing of carbon fiber-acrylated epoxy composites

    International Nuclear Information System (INIS)

    Singh, A.; Saunders, C.B.

    1992-01-01

    Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

  6. Thermal-mechanical properties of a graphitic-nanofibers reinforced epoxy.

    Science.gov (United States)

    Salehi-Khojin, Amin; Jana, Soumen; Zhong, Wei-Hong

    2007-03-01

    We previously developed a series of reactive graphitic nanofibers (r-GNFs) reinforced epoxy (nano-epoxy) as composite matrices, which have shown good wetting and adhesion properties with continuous fiber. In this work, the thermal-mechanical properties of the nano-epoxy system containing EponTM Resin 828 and Epi-cure Curing Agent W were characterized. Results from three-point bending tests showed that the flexural strength and flexural modulus of this system with 0.30 wt% of reactive nanofibers were increased by 16%, and 21% respectively, over pure epoxy. Fracture toughness increased by ca. 40% for specimens with 0.50 wt% of r-GNFs. By dynamic mechanical analysis (DMA) test, specimens with 0.30 wt% of r-GNFs showed a significant increase in storage modulus E' (by ca. 122%) and loss modulus E" (by ca. 111%) with respect to that of pure epoxy. Also thermo-dilatometry analysis (TDA) was used to measure dimensional change of specimens as a function of temperature, and then, coefficients of thermal expansion (CTE) before and after glass transition temperature (Tg) were obtained. Results implied that nano-epoxy materials had good dimensional stability and reduced CTE values when compared to those of pure epoxy.

  7. Green Preparation of Epoxy/Graphene Oxide Nanocomposites Using a Glycidylamine Epoxy Resin as the Surface Modifier and Phase Transfer Agent of Graphene Oxide.

    Science.gov (United States)

    Tang, Xinlei; Zhou, Yang; Peng, Mao

    2016-01-27

    In studies of epoxy/graphene oxide (GO) nanocomposites, organic solvents are commonly used to disperse GO, and vigorous mechanical processes and complicated modification of GO are usually required, increasing the cost and hindering the development and application of epoxy nanocomposites. Here, we report a green, facile, and efficient method of preparing epoxy/GO nanocomposites. When triglycidyl para-aminophenol (TGPAP), a commercially available glycidyl amine epoxy resin with one tertiary amine group per molecule, is used as both the surface modifier and phase transfer agent of GO, GO can be directly and rapidly transferred from water to diglycidyl ether of bisphenol A and other types of epoxy resins by manual stirring under ambient conditions, whereas GO cannot be transferred to these epoxy resins in the absence of TGPAP. The interaction between TGPAP and GO and the effect of the TGPAP content on the dispersion of GO in the epoxy matrix were investigated systematically. Superior dispersion and exfoliation of GO nanosheets and remarkably improved mechanical properties, including tensile and flexural properties, toughness, storage modulus, and microhardness, of the epoxy/GO nanocomposites with a suitable amount of TGPAP were demonstrated. This method is organic-solvent-free and technically feasible for large-scale preparation of high-performance nanocomposites; it opens up new opportunities for exploiting the unique properties of graphene or even other nanofillers for a wide range of applications.

  8. Surface coating and magnetic properties of Sm2Fe17Nx materials

    International Nuclear Information System (INIS)

    Noguchi, K.; Machida, K.; Nishimura, M.; Adachi, G.

    1998-01-01

    Surface coating for finely ground Sm 2 Fe 17 N x (x=-3) powders (diameter 2 Fe 17 N x and (Zn,In)/Cu/Sm 2 Fe 17 N x , showed good oxidation-resistivity and thermal stability compared with the samples prepared without the Cu metal pre-coating, Zn/Sm 2 Fe 17 N x . The epoxy resin- or In metal-bonded magnets produced from the above coated powders, Zn/Cu/Sm 2 Fe 17 N x and (Zn,In)/Cu/Sm 2 Fe 17 N x , under warm molding conditions provided a flux loss of around -15% after standing in air at 120 C for 1000 h, but 30-40% for the conventional injection-type resin-bonded magnets prepared from Nd-Fe-B powders. (orig.)

  9. Study of organic ablative thermal-protection coating for solid rocket motor

    Science.gov (United States)

    Hua, Zenggong

    1992-06-01

    A study is conducted to find a new interior thermal-protection material that possesses good thermal-protection performance and simple manufacturing possibilities. Quartz powder and Cr2O3 are investigated using epoxy resin as a binder and Al2O3 as the burning inhibitor. Results indicate that the developed thermal-protection coating is suitable as ablative insulation material for solid rocket motors.

  10. In Situ Exfoliation of Graphene in Epoxy Resins: A Facile Strategy to Efficient and Large Scale Graphene Nanocomposites.

    Science.gov (United States)

    Li, Yan; Zhang, Han; Crespo, Maria; Porwal, Harshit; Picot, Olivier; Santagiuliana, Giovanni; Huang, Zhaohui; Barbieri, Ettore; Pugno, Nicola M; Peijs, Ton; Bilotti, Emiliano

    2016-09-14

    Any industrial application aiming at exploiting the exceptional properties of graphene in composites or coatings is currently limited by finding viable production methods for large volumes of good quality and high aspect ratio graphene, few layer graphene (FLG) or graphite nanoplatelets (GNP). Final properties of the resulting composites are inherently related to those of the initial graphitic nanoparticles, which typically depend on time-consuming, resource-demanding and/or low yield liquid exfoliation processes. In addition, efficient dispersion of these nanofillers in polymer matrices, and their interaction, is of paramount importance. Here we show that it is possible to produce graphene/epoxy nanocomposites in situ and with high conversion of graphite to FLG/GNP through the process of three-roll milling (TRM), without the need of any additives, solvents, compatibilisers or chemical treatments. This readily scalable production method allows for more than 5 wt % of natural graphite (NG) to be directly exfoliated into FLG/GNP and dispersed in an epoxy resin. The in situ exfoliated graphitic nanoplatelets, with average aspect ratios of 300-1000 and thicknesses of 5-17 nm, were demonstrated to conferee exceptional enhancements in mechanical and electrical properties to the epoxy resin. The above conclusions are discussed and interpreted in terms of simple analytical models.

  11. Performance of epoxy-nanocomposite under corrosive environment

    Directory of Open Access Journals (Sweden)

    2007-06-01

    Full Text Available Nanocomposite materials consisting of polymeric matrix materials and natural or synthetic layered minerals like clay are currently an expanding field of study because these new materials often exhibit a wide range of improved properties over their unmodified starting polymers. Epoxy/organoclay nanocomposites have been prepared by intercalating epoxy into the organoclay via direct mixing process. The clay exfoliation was monitored by X-ray diffraction (XRD and transmission electron microscopy (TEM. Water diffusion and sulfuric acid corrosion resistance of epoxy-based nanocomposites were evaluated. Diffusion was studied through epoxy samples containing up to 6 phr (parts per hundred resin of an organically treated montmorillonite. The diffusion of the environmental solution was measured by noting the increase in weight of the samples as a function of immersion time in these solutions at 80°C. The effect of the degree of exfoliation of the organoclay on water barrier and corrosion resistance was specifically studied. The data have been compared to those obtained from the neat epoxy resin to evaluate the diffusion properties of the nanocomposites. The flexural strength of the epoxy/organoclay nanocomposites samples made was examined to compare their mechanical performance under corrosive conditions as a function of immersion time and temperature. It was found, that the organoclay was mainly intercalated with some exfoliation and that addition of the organoclay yields better flexural strength retention under immersion into sulfuric acid.

  12. In-situ Elevated Temperature Mechanical Performance of MWCNT/epoxy Nanocomposite

    Directory of Open Access Journals (Sweden)

    Bhanu Pratap Singh

    2017-03-01

    Full Text Available The present investigation has been focused on the effects of multi-walled carbon nanotube (MWCNT addition on the mechanical performance of epoxy under different in-service elevated temperature environments. Room temperature flexural test results revealed that addition of 0.1 wt. % MWCNT into epoxy resin resulted in modulus and strength enhancement of 21 % and 9 % respectively. With increase in service temperature, significant decrement in both modulus and strength was noticed for both materials (neat epoxy and MWCNT/epoxy nanocomposite, but the rate of degradation was found to be quite drastic for the nanocomposite. At 90 °C temperature, the CNT/epoxy nanocomposite exhibited inferior modulus and strength, which are 41 % and 59 % lower than neat epoxy respectively. The variation trend in elastic modulus with temperature obtained from both flexural testing and DMA for both these materials was also analyzed. It was found that addition of 0.1 % CNT in the epoxy reduced the glass transition temperature by about 16°C.

  13. Roughness Influence On Macro- And Micro-Tribology Of Multi-Layered Hard Coatings On Carbon Fibre Polymer Composite

    Directory of Open Access Journals (Sweden)

    Lackner J.M.

    2015-09-01

    Full Text Available Goal of this work is the investigation of roughness influences on the abrasive wear behaviour of magnetron sputtered multi-layered, low-friction coatings on carbon-fibre reinforced polymers (CFRP. Higher coating roughness at similar CFRP quality was realized by higher deposition rates, leading to increased heat flux to the substrates during deposition. Thermal expansion of the epoxy matrix on the micro scale results in a wavy, wrinkled surface topography. Both in scratch and reciprocal sliding testing against alumina, the friction coefficients are lower for the smooth coatings, but their wear rate is higher due to low-cycle fatigue caused abrasion.

  14. Advantages, disadvantages and PQT results of FBE (Fusion Bonded Epoxy) 2L and FBE 3L

    Energy Technology Data Exchange (ETDEWEB)

    Koebsch, Andre; Cunha, Bruno Rocha Marques da; Nunes, Erik Barbosa; Haverroth, Guilherme Eller [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Campos, Paulo Herinque [Bredero Shaw, Houston, TX (United States)

    2009-12-19

    The pipeline operating companies' requirements has divided the anti corrosive coating industry in two big groups. Europe, Asia and South America had decided to use tree layers polyethylene (3LPE). In the other hand North America and England are users of Fusion Bonded Epoxy (FBE). The coating characteristics guided this division. The 3LPE presents a better mechanical resistance, a small demand of cathodic protection current but the application costs involved are greater. The FBE has a small mechanic resistance, greater demand of cathodic protection current but its application cost is lower. In the effort for finding better mechanic performance of the FBE product the industry developed the 2L-FBE. This new product show better requirements as better mechanical resistance, smaller cathodic protection current required and medium application costs when compared to the traditional FBE. This paper intends to describe this new technology's PQT results that were carried out by PETROBRAS and Bredero Shaw - Brazil to be used on produced water injection pipelines. It'll show also a table with vantages and disadvantages about each coating. (author)

  15. Influence of Electrolytical Oxidising of Silumine Surfaces on the Quality of Bonding with Epoxy Resin

    Directory of Open Access Journals (Sweden)

    Posmyk A.

    2016-09-01

    Full Text Available The article presents the preparation process of AC-AlSi12 aluminum alloy surface by application of anodic oxidation method. The method enables the formation of a porous oxide layer (Al2O3 which generates the substrate of durable adhesive bond with an epoxy resin. It also presents the influence of the form of silicon precipitates in the modified alloy upon anodizing process, uniform structure and thickness of the oxide layer as well as the topography of its surface which is expected to improve adhesion of the resin and silumin. The paper describes how the position of oxidized surface against the negative electrode influences the coating structure. The studied silumins are intended to form the material for casting of 3 dimensional objects whose parts will change the distribution of electric field strength that may cause non-uniform structure of the coating.

  16. Fracture Toughness and Elastic Modulus of Epoxy-Based Nanocomposites with Dopamine-Modified Nano-Fillers

    Directory of Open Access Journals (Sweden)

    Kwang Liang Koh

    2017-07-01

    Full Text Available This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay and polydopamine-coated carbon nanofibres (D-CNF were investigated. It was found that Young’s modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out.

  17. Fracture Toughness and Elastic Modulus of Epoxy-Based Nanocomposites with Dopamine-Modified Nano-Fillers

    Science.gov (United States)

    Koh, Kwang Liang; Ji, Xianbai; Lu, Xuehong; Lau, Soo Khim; Chen, Zhong

    2017-01-01

    This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay) and polydopamine-coated carbon nanofibres (D-CNF) were investigated. It was found that Young’s modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out. PMID:28773136

  18. Study of AC Magnetic Properties and Core Losses of Fe/Fe3O4-epoxy Resin Soft Magnetic Composite

    Science.gov (United States)

    Laxminarayana, T. A.; Manna, Subhendu Kumar; Fernandes, B. G.; Venkataramani, N.

    Soft Magnetic Composites (SMC) were prepared by coating of nanocrystalline Fe3O4 particles, synthesized by co-precipitation method, on atomized iron powder of particle size less than 53 μm in size using epoxy resin as a binder between iron and Fe3O4. Fe3O4 was chosen, for its high electric resistivity and suitable magnetic properties, to keep the coating layer magnetic and seek improvement to the magnetic properties of SMC. SEM images and XRD patterns were recorded in order to investigate the coatings on the surface of iron powder. A toroid was prepared by cold compaction of coated iron powder at 1050 MPa and subsequently cured at 150˚C for 1 hr in argon atmosphere. For comparison of properties, a toroid of uncoated iron powder was also compacted at 1050 MPa and annealed at 600˚C for 2 hr in argon atmosphere. The coated iron powder composite has a resistivity of greater than 200 μΩm, measured by four probe method. A comparison of Magnetic Hysteresis loops and core losses using B-H Loop tracer in the frequency range 0 to 1500 Hz on the coated and uncoated iron powder is reported.

  19. Prediction of brittle fracture of epoxy-aluminum flanging

    Directory of Open Access Journals (Sweden)

    Korbel J.

    2010-07-01

    Full Text Available This paper presents a fracture mechanical approach for estimation of critical bending load of different types of aluminum-epoxy flanging and comparison with experimental measurements. For this purpose, several designs of the flanges were investigated. The flanges were glued to the epoxy bars and adhesive-epoxy interface was considered as a bi-material notch. Prediction of the failure is based on generalized stress intensity factor and generalized fracture toughness.

  20. Accelerated thermal aging of rubber modified epoxy encapsulants

    International Nuclear Information System (INIS)

    Sayre, J.A.

    1979-01-01

    A program is outlined to enable prediction of physical properties of rubber modified epoxy encapsulants over the life time of the extended life neutron generators. Preliminary results show that the chief aging phenomenon occurring is increased crosslink density of the epoxy matrix. No changes in the rubber phase have been detected. The effect of increased epoxy crosslink density has been higher volume resistivity at 66 0 C, increased tensile strength, and decreased ultimate elongation

  1. Thermoset epoxy polymers from renewable resources

    Science.gov (United States)

    East, Anthony [Madison, NJ; Jaffe, Michael [Maplewood, NJ; Zhang, Yi [Harrison, NJ; Catalani, Luiz H [Carapicuiba, BR

    2009-11-17

    Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

  2. Non-silicon substrate bonding mediated by poly(dimethylsiloxane) interfacial coating

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Hainan [Department of BioNano Technology, Gachon University, Gyeonggi-do 461-701 (Korea, Republic of); Lee, Nae Yoon, E-mail: nylee@gachon.ac.kr [Department of BioNano Technology, Gachon University, Gyeonggi-do 461-701 (Korea, Republic of); Gachon Medical Research Institute, Gil Medical Center, Inchon 405-760 (Korea, Republic of)

    2015-02-01

    Graphical abstract: Low-molecular-weight PDMS coating on the surfaces of non-silicon substrates such as thermoplastics ensures permanent sealing with a silicone elastomer, PDMS, simply by surface oxidization followed by ambient condition bonding, mediated by a robust siloxane bond formation at the interface. - Highlights: • Non-silicon thermoplastic was bonded with poly(dimethylsiloxane) silicone elastomer. • Low-molecular-weight PDMS interfacial layer was chemically coated on thermoplastic. • Bonding was realized by corona treatment and physical contact under ambient condition. • Bonding is universally applicable regardless of thermoplastic type and property. • Homogeneous PDMS-like microchannel was obtained inside the thermoplastic-PDMS microdevice. - Abstract: In this paper, we introduce a simple and robust strategy for bonding poly(dimethylsiloxane) (PDMS) with various thermoplastic substrates to fabricate a thermoplastic-based closed microfluidic device and examine the feasibility of using the proposed method for realizing plastic–plastic bonding. The proposed bonding strategy was realized by first coating amine functionality on an oxidized thermoplastic surface. Next, the amine-functionalized surface was reacted with a monolayer of low-molecular-weight PDMS, terminated with epoxy functionality, by forming a robust amine-epoxy bond. Both the PDMS-coated thermoplastic and PDMS were then oxidized and permanently assembled at 25 °C under a pressure of 0.1 MPa for 15 min, resulting in PDMS-like surfaces on all four inner walls of the microchannel. Surface characterizations were conducted, including water contact angle measurement, X-ray photoelectron spectroscopy (XPS), and fluorescence measurement, to confirm the successful coating of the thin PDMS layer on the plastic surface, and the bond strength was analyzed by conducting a peel test, burst test, and leakage test. Using the proposed method, we could successfully bond various thermoplastics such

  3. Understanding the thermal, mechanical and electrical properties of epoxy nanocomposites

    International Nuclear Information System (INIS)

    Sarathi, R.; Sahu, R.K.; Rajeshkumar, P.

    2007-01-01

    In the present work, the electrical, mechanical and thermal properties of epoxy nanocomposite materials were studied. The electrical insulation characteristics were analyzed through short time breakdown voltage test, accelerated electrical ageing test, and by tracking test. The breakdown voltage increases with increase in nano-clay content up to 5 wt%, under AC and DC voltages. The volume resistivity, permittivity and tan(δ) of the epoxy nanocomposites were measured. The Weibull studies indicate that addition of nanoclay upto 5 wt% enhances the characteristic life of epoxy nanocomposite insulation material. The tracking test results indicate that the tracking time is high with epoxy nanocomposites as compared to pure epoxy. Ageing studies were carried out to understand the surface characteristic variation through contact angle measurement. The hydrophobicity of the insulating material was analysed through contact angle measurement. The diffusion coefficients of the material with different percentage of clay in epoxy nanocomposites were calculated. The exfoliation characteristics in epoxy nanocomposites were analyzed through wide angle X-ray diffraction (WAXD) studies. The thermal behaviour of the epoxy nanocomposites was analyzed by carrying out thermo gravimetric-differential thermal analysis (TG-DTA) studies. Heat deflection temperature of the material was measured to understand the stability of the material for intermittent temperature variation. The dynamic mechanical analysis (DMA) results indicated that storage modulus of the material increases with small amount of clay in epoxy resin. The activation energy of the material was calculated from the DMA results

  4. Modeling and mechanical performance of carbon nanotube/epoxy resin composites

    International Nuclear Information System (INIS)

    Srivastava, Vijay Kumar

    2012-01-01

    Highlights: ► The MWCNT fillers are uniformly dispersed in the epoxy resin, which improved the mechanical properties of epoxy resin. ► Modified Halpin–Tsai model is useful to calculate the Young’s modulus of MWCNT/epoxy resin composite. ► The experimental moduli are within the variation of 27% with the theoretical values. -- Abstract: The effect of multi-walled carbon nanotube (MWCNT) addition on mechanical properties of epoxy resin was investigated to obtain the tensile strength, compressive strength and Young’s modulus from load versus displacement graphs. The result shows that the tensile strength, compressive strength and Young’s modulus of epoxy resin were increased with the addition of MWCNT fillers. The significant improvements in tensile strength, compressive strength and Young’s modulus were obtained due to the excellent dispersion of MWCNT fillers in the epoxy resin. The dispersion of MWCNT fillers in epoxy resin was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Also, Halpin–Tsai model was modified by considering the average diameter of internal/external of multi-walled nanotube and orientation factor (α) to calculate the Young’s modulus of multi-walled carbon nanotubes (MWCNTs)/epoxy resin composite. There was a good correlation between the experimentally obtained Young’s modulus and modified Halpin–Tsai model.

  5. The failure mode of natural silk epoxy triggered composite tubes

    International Nuclear Information System (INIS)

    Eshkour, R A; Ariffin, A K; Zulkifli, R; Sulong, A B; Azhari, C H

    2012-01-01

    In this study the quasi static compression test over natural silk epoxy triggered composite tubes has been carried out, the natural silk epoxy composite tubes consist of 24 layer of woven natural silk as reinforcement and thermoset epoxy resin as matrix which both of them i e natural silk and epoxy have excellent mechanical properties More over the natural silk have better moisture resistance in comparison with other natural reinforcements, the length of tubes are 50, 80 and 120 mm The natural silk epoxy composite tubes are associated with an external trigger which includes 4 steel pieces welded on downside flat plate fixture The hand lay up fabrication method has been used to make the natural silk epoxy composite tubes Instron universal testing machine with 250 KN load capacity has been employed to accomplish this investigation The failure modes of natural silk epoxy triggered composite tubes has been investigated by representative photographs which has been taken by a high resolution camera(12 2 Mp) during the quasi static compression test, from the photographs is observed the failure modes is progressive local buckling

  6. Fracture behaviour of a self-healing microcapsule-loaded epoxy system

    Directory of Open Access Journals (Sweden)

    2011-03-01

    Full Text Available The effect of temperature on the fracture behaviour of a microcapsule-loaded epoxy matrix was investigated. Microencapsulated epoxy and mercaptan-derivative healing agents were incorporated into an epoxy matrix to produce a polymer composite capable of self-healing. Maximum fracture loads were measured using the double-torsion method. Thermal aging at 55 and 110°C for 17 hours [hrs] was applied to heal the pre-cracked samples. The addition of microcapsules appeared to increase significantly the load carrying capacity of the epoxy after healing. Once healed, the composites achieved as much as 93–171% of its virgin maximum fracture load at 18, 55 and 110°C. The fracture behavior of the microcapsule- loaded epoxy matrix was influenced by the healing temperature. The high self-healing efficiency may be attributed to the result of the subsurface micro-crack pinning or deviation, and to a stronger microencapsulated epoxy and mercaptanderivative binder than that of the bulk epoxy. The results show that the healing temperature has a significant effect on recovery of load transferring capability after fracture.

  7. Epoxy/α-alumina nanocomposite with high electrical insulation performance

    Directory of Open Access Journals (Sweden)

    Yun Chen

    2017-10-01

    Full Text Available An experimental study was conducted to improve the electrical insulation of epoxy resin. The effects of boehmite, γ-alumina and α-alumina nanoparticles on the volume resistivity, dielectric strength and glass transition temperature of epoxy nanocomposites were investigated. The results showed that α-alumina nanoparticles displayed obvious advantages in enhancing electrical insulation performance of epoxy nanocomposites, compared to boehmite and γ-alumina nanoparticles. The direct current volume resistivity and breakdown strength of epoxy nanocomposite with 2.0 wt% α-alumina nanoparticles was improved to 2.2 × 1018 Ω cm and 76.1 kV mm−1 respectively. And these improved values of electrical insulation properties are much higher than these of epoxy nanocomposites reported in previous studies. The main reason of these improvements may be that the epoxy/α-alumina interaction zone was enhanced by crosslink. Keywords: Nanocomposite, Epoxy resin, Insulation, α-alumina

  8. Selective Clay Placement Within a Silicate-Clay Epoxy Blend Nanocomposite

    Science.gov (United States)

    Miller, Sandi G (Inventor)

    2013-01-01

    A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

  9. Positron lifetime study of electron-irradiated epoxy resins

    International Nuclear Information System (INIS)

    Suevegh, K.; Vertes, A.; Wojnarovits, L.; Foeldiak, G.; Liszkai, L.; Kajcsos, Zs.

    1990-01-01

    Two bisphenol-A type epoxy resins were irradiated by electron beam and studied afterwards by positron lifetime spectroscopy. An interesting result is that despite of the considerable amount of free-radicals, no inhibition of positronium formation was observed in the two epoxies. Nevertheless, several serious differences were detected between the studied polymers. The results suggest that the radiation-resistant properties of epoxies depend strongly on the amount of the curing agent. (author) 8 refs.; 2 figs

  10. Experimental design applied optimization of a state in epoxy clay dispersion; Planejamento de experimentos aplicado a otimizacao do estado de dispersao de argilas em epoxi

    Energy Technology Data Exchange (ETDEWEB)

    Paz, Juliana D' Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira, E-mail: julianadpaz@yahoo.com.b [Universidade do Estado de Santa Catarina (UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

    2010-07-01

    This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

  11. Corrosion characteristics of the Sm2(Fe0.9Co0.1)17N2.9 magnets stabilized by zinc-coating

    International Nuclear Information System (INIS)

    Arlot, R.; Machida, K.; Adachi, G.; Rango, P. de; Fruchart, D.

    1998-01-01

    The effect of powder particle size and of zinc coatings ( 2 (Fe 0.9 Co 0.1 ) 17 N 2.9 magnets has been investigated and compared to those obtained for Sm 2 Fe 17 N 3 and Nd 2 Fe 14 B magnets. Potentiokinetic polarisation behaviour in 0.5 N H 2 SO 4 and in Ringer's solution was studied. It was found that in 0.5 N H 2 SO 4 solution, the corrosion resistance is very weak, whereas in Ringer's solution, Zn coating and epoxy embedding provided a very efficient protection to the magnet. This result is quite unexpected as regarding the very weak amount of Zn (0.73 wt%) and epoxy (2.5-5 wt%) used to stabilize those very reactive ground powders which easily burn in air. Also, we characterized the magnetic properties of severely corroded magnets. (orig.)

  12. Thermal conductivity and Kapitza resistance of cyanate ester epoxy mix and tri-functional epoxy electrical insulations at superfluid helium temperature

    CERN Document Server

    Pietrowicz, S; Jones, S; Canfer, S; Baudouy, B

    2012-01-01

    In the framework of the European Union FP7 project EuCARD, two composite insulation systems made of cyanate ester epoxy mix and tri-functional epoxy (TGPAP-DETDA) with S-glass fiber have been thermally tested as possible candidates to be the electrical insulation of 13 T Nb$_{3}$Sn high field magnets under development for this program. Since it is expected to be operated in pressurized superfluid helium at 1.9 K and 1 atm, the thermal conductivity and the Kapitza resistance are the most important input parameters for the thermal design of this type of magnet and have been determined in this study. For determining these thermal properties, three sheets of each material with different thicknesses varying from 245 μm to 598 μm have been tested in steady-state condition in the temperature range of 1.6 K - 2.0 K. The thermal conductivity for the tri-functional epoxy (TGPAP-DETDA) epoxy resin insulation is found to be k=[(34.2±5.5).T-(16.4±8.2)]×10-3 Wm-1K-1 and for the cyanate ester epoxy k=[(26.8±4.8).T- (9...

  13. Development of cationically initiated UV curable coating systems based on cyclo-aliphatic diepoxide, ENR, epoxidized poly-butadiene and epoxidized soybean oil

    International Nuclear Information System (INIS)

    Kumar, R.N.; Quah, S.H.; Kong, K.W.; Rozman, H.D.; Tin, W.C.

    1999-01-01

    Epoxidized Natural Rubber (ENR) had been earlier found to impart toughness to otherwise brittle epoxy resin. Since the high viscosity of solutions of ENR in reactive solvent glycidyl methacrylate,imposed a limitation to the incorporation of higher percentages of the elastomer to the epoxy systems, experiments were initiated to employ the liquid elastomer, namely, epoxidized polybutadiene In the formulations. 'Mixture Design', a statistical experimental design, was adopted to study the effect of compositional and process variables on the curing of surface coatings formulated from the above system by UV radiation initiated by cationic photo-initiators. This paper also reports the results of the experiments carded out with epoxidized soybean oil Employed as a flexibilizer in the cycloaliphatic epoxy-ENR system

  14. Surface coating of jeungjing wood (Paraserianthes Falcataria (L) NIELSEN) with acrylate resins by using radiation technique

    International Nuclear Information System (INIS)

    Suhariyono, Gatot

    1998-01-01

    An experiment on surface coating with acrylate resins has been done by using radiation technique to improve the quality and added value of jeunjing wood (Paraserianthes Falcataria (L) NIELSEN). Doses used in Electron Beam (BE) radiation were 20, 40, and 60 kGy. Epoxy acrylate and ester acrylate resins were used as coating materials after added with tripropylene glycol diacylate (TPGDA) monomer, 2,2-dimethyl-2hidroxy acetophenone (Darocur 1173) photoinitiator and talc as base coat. Top coat consists of este acrylate Setacure AM 548, after added with titanium dioxide OK 412 as additive respectively. Titanium dioxides in the mixture were varied at the concentration level of 0, 2, 4 and 6 % by weight. Conventional coating as comparison was carried out by using varnish as coating material. The results showed that the properties of film on jeunjing wood by EB curing are better than that of conventional one. (authors)

  15. The Effect of Particle Size of Wollastonite Filler on Thermal Performance of Intumescent Fire Retardant Coating

    Directory of Open Access Journals (Sweden)

    Zia-ul-Mustafa M.

    2014-07-01

    Full Text Available Intumescent Fire retardant coatings (IFRC’s are one of the simplest ways to protect substrates exposed to fire. In this study, Wollastonite (W filler of two different particle sizes were used to determine the fire performance of intumescent fire retardant coating. The basic ingredients of the coating were ammonium poly-phosphate (APP as acid source, expandable graphite (EG as carbon source, melamine (MEL as blowing agent in epoxy binder, boric acid as additive and hardener as curing agent. A series of coating formulations were developed by using different weight percentages of both sized Wollastonite fillers. The coated steel substrate samples were tested for fire performance using Bunsen burner and char expansion was measured using furnace fire test. A Comparison of the coatings thermal performance was determined. Wollastonite containing filler particle size 10 μm showed better thermal performance than formulations containing filler’s particle size 44 μm.

  16. Magnetism in graphene oxide induced by epoxy groups

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Dongwook, E-mail: dongwookleedl324@gmail.com [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Division of Physics and Applied Physics, Nanyang Technological University, Singapore 637371 (Singapore); Seo, Jiwon, E-mail: jiwonseo@yonsei.ac.kr [Department of Physics and IPAP, Yonsei University, Seoul 120-749 (Korea, Republic of); School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Zhu, Xi; Su, Haibin [Division of Materials Science, School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Cole, Jacqueline M. [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Argonne National Laboratory, 9700S Cass Avenue, Argonne, Illinois 60439 (United States)

    2015-04-27

    We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local density approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which are generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

  17. Anticorrosion efficiency of zinc-filled epoxy coatings containing conducting polymers and pigments

    Czech Academy of Sciences Publication Activity Database

    Kalendová, A.; Veselý, D.; Kohl, M.; Stejskal, Jaroslav

    2015-01-01

    Roč. 78, January (2015), s. 1-20 ISSN 0300-9440 Institutional support: RVO:61389013 Keywords : conducting polymer * zinc metal * organic coating Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.632, year: 2015

  18. Irradiation effects on low-friction coatings for LMFBR applications

    International Nuclear Information System (INIS)

    Ward, A.L.; Johnson, R.N.; Guthrie, G.L.; Aungst, R.C.

    1975-11-01

    A variety of wear-resistant low-friction materials has been irradiated in the EBR-II in order to assess their reponse to LMFBR environments. Pre- and postirradiation testing and examination efforts have concentrated on candidate materials for application to the wear pads on FTR ducts (fuel, control, and reflector assemblies), and a significant result has been qualification of a proprietary detonation-gun-applied chromium carbide coating which employs a Ni Cr binder. Additional materials such as Inconel-718, Haynes-273, aluminides, and various chromium carbide/binder combinations, and other application processes such as plasma-spray, weld-overlays, diffusion bonding and explosive bonding, have also been studied. The most detailed examinations were conducted on selected chromium carbide coatings and included visual inspection, weight and dimensional measurements, metallography, electron microprobe, epoxy-lift-off, and x-ray diffraction analysis. Chromium carbide coatings applied by the detonation-gun process have demonstrated a marked superiority to those applied by plasma-spray techniques

  19. The characteristics of epoxy resin cured by {gamma}-ray and E-beam

    Energy Technology Data Exchange (ETDEWEB)

    Nho, Y.C. E-mail: ycnho@kaeri.re.kr; Kang, Phil Hyun; Park, Jong Seok

    2004-10-01

    Epoxy resins are widely used as high-performance thermosetting resins for many industrial applications. In this study, the effect of an electron beam (E-beam) and {gamma}-ray irradiation on the curing of epoxy resins was investigated. Diglycidyl ether of bisphenol-A(DGEBA), diglycidyl ether of bisphenol-F(DGEBF) as epoxy resins, triarylsulfonium hexafluoroantimonate(TASHFA), and triarylsulfonium hexafluorophosphate(TASHFP) as initiators were used in this study. The chemical and mechanical characteristics of irradiated epoxy resins were compared after curing of E-beam and {gamma}-ray irradiation up to 50 kGy in N{sub 2} and air atmosphere. We ascertained the effect of oxygen on the radiation curing of epoxy resin. The thermal properties of cured epoxy were investigated using DMA and TGA. Mechanical properties such as flexural strength were measured. The chemical structures of cured epoxy were characterized by FT-NIR. The gel fraction and the stress at yield of epoxy resins irradiated by E-beam and {gamma}-ray in N{sub 2} atmosphere were also compared with those of epoxy resins irradiated by E-beam and {gamma}-ray in air.

  20. Intumescent Coatings as Fire Retardants

    Science.gov (United States)

    Parker, J. A.; Fohlen, G. M.; Sawko, P. M.; Fish, R. H.

    1970-01-01

    The development of fire-retardant coatings to protect surfaces which may be exposed to fire or extreme heat is a subject of intense interest to many industries. A fire-retardant paint has been developed which represents a new chemical approach for preparing intumescent coatings, and potentially, is very important to fire-prevention authorities. The requirements for a superior coating include ease of application, suitability to a wide variety of surfaces and finishes, and stability over an extended period of time within a broad range of ambient temperature and humidity conditions. These innovative coatings, when activated by the heat of a fire, react to form a thick, low-density, polymeric coating or char layer. Water vapor and sulphur dioxide are released during the intumescent reaction. Two fire-protection mechanisms thus become available: (1) the char layer retards the flow of heat, due to the extremely low thermal conductivity; and (2) water vapor and sulfur dioxide are released, providing fire quenching properties. Still another mechanism functions in cases where the char, by virtue of its high oxidation resistance and low thermal conductivity, reaches a sufficiently high temperature to re-radiate much of the incident heat load. The coatings consist of dispersions of selective salts of a nitro-amino-arornatic compound. Specifically, para-nitroaniline bisulfate and the ammonium salt of para-nitroaniline-ortho sulphuric acid (2-amino-5-nitrobenzenesulphuric acid) are used. Suitable vehicles are cellulose nitrate of lacquer grade, a nitrite-phenolic modified rubber, or epoxy-polysulfide copolymer. Three separate formulations have been developed. A solvent is usually employed, such as methylethyl ketone, butyl acetate, or toluene, which renders the coatings suitably thin and which evaporates after the coatings are applied. Generally, the intumescent material is treated as insoluble in the vehicle, and is ground and dispersed in the vehicle and solvent like an

  1. Electrochemical investigation of powder coatings and their application to magnesium-rich primers for corrosion protection

    Science.gov (United States)

    Orgon, Casey Roy

    Corrosion is the decomposition of metal and metal alloys which threatens the integrity of man-made structures. One of the more efficient methods of delaying the corrosion process in metals is by coatings. In this work, the durability of two polyester powder coatings were investigated for corrosion protection of AA-2024-T3. Polyester powder coatings crosslinked by either triglycidyl isocyanurate (TGIC) or beta-hydroxyalkyl amide (HAA) compounds were prepared and investigated for barrier protection of metal substrates by electrochemical impedance spectroscopy (EIS). Polyester-TGIC coatings were found to provide better long-term protection, which can be attributed to the increased mechanical strength and higher concentration of crosslinking in the coating films. Additionally, the polyester powder coatings, along with a fusion bonded epoxy (FBE) were investigated for their compatibility as a topcoat for magnesium-rich primers (MgRP). Under proper application conditions, powder topcoats were successfully applied to cured MgRP while corrosion protection mechanisms of each system were maintained.

  2. Thermal conductivity of bulk boron nitride nanotube sheets and their epoxy-impregnated composites

    Energy Technology Data Exchange (ETDEWEB)

    Jakubinek, Michael B.; Kim, Keun Su; Simard, Benoit [Security and Disruptive Technologies, Division of Emerging Technologies, National Research Council Canada, Ottawa, ON (Canada); Niven, John F. [Department of Physics and Atmospheric Science, Dalhousie University, Halifax, NS (Canada); Johnson, Michel B. [Institute for Research in Materials, Dalhousie University, Halifax, NS (Canada); Ashrafi, Behnam [Aerospace, Division of Engineering, National Research Council Canada, Montreal, QC (Canada); White, Mary Anne [Department of Physics and Atmospheric Science, Dalhousie University, Halifax, NS (Canada); Institute for Research in Materials, Dalhousie University, Halifax, NS (Canada); Department of Chemistry, Dalhousie University, Halifax, NS (Canada)

    2016-08-15

    The thermal conductivity of bulk, self-supporting boron nitride nanotube (BNNT) sheets composed of nominally 100% BNNTs oriented randomly in-plane was measured by a steady-state, parallel thermal conductance method. The sheets were either collected directly during synthesis or produced by dispersion and filtration. Differences between the effective thermal conductivities of filtration-produced BNNT buckypaper (∝1.5 W m{sup -1} K{sup -1}) and lower-density as-synthesized sheets (∝0.75 W m{sup -1} K{sup -1}), which are both porous materials, were primarily due to their density. The measured results indicate similar thermal conductivity, in the range of 7-12 W m{sup -1} K{sup -1}, for the BNNT network in these sheets. High BNNT-content composites (∝30 wt.% BNNTs) produced by epoxy impregnation of the porous BNNT network gave 2-3 W m{sup -1} K{sup -1}, more than 10 x the baseline epoxy. The combination of manufacturability, thermal conductivity, and electrical insulation offers exciting potential for electrically insulating, thermally conductive coatings and packaging. Thermal conductivity of free-standing BNNT buckypaper, buckypaper composites, and related materials at room temperature. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  3. New biobased high functionality polyols and their use in polyurethane coatings.

    Science.gov (United States)

    Pan, Xiao; Webster, Dean C

    2012-02-13

    High-functionality polyols for application in polyurethanes (PUs) were prepared by epoxide ring-opening reactions from epoxidized sucrose esters of soybean oil-epoxidized sucrose soyates-in which secondary hydroxyl groups were generated from epoxides on fatty acid chains. Ester polyols were prepared by using a base-catalyzed acid-epoxy reaction with carboxylic acids (e.g., acetic acid); ether polyols were prepared by using an acid-catalyzed alcohol-epoxy reaction with monoalcohols (e.g., methanol). The polyols were characterized by using gel permeation chromatography, FTIR spectroscopy, (1)H NMR spectroscopy, differential scanning calorimetry (DSC), and viscosity measurements. PU thermosets were prepared by using aliphatic polyisocyanates based on isophorone diisocyanate and hexamethylene diisocyanate. The properties of the PUs were studied by performing tensile testing, dynamic mechanical analysis, DSC, and thermogravimetric analysis. The properties of PU coatings on steel substrates were evaluated by using ASTM methods to determine coating hardness, adhesion, solvent resistance, and ductility. Compared to a soy triglyceride polyol, sucrose soyate polyols provide greater hardness and range of cross-link density to PU thermosets because of the unique structure of these macromolecules: well-defined compact structures with a rigid sucrose core coupled with high hydroxyl group functionality. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Effects of Nanofillers on the Thermo-Mechanical Properties and Chemical Resistivity of Epoxy Nanocomposites.

    Science.gov (United States)

    Atchudan, Raji; Pandurangan, Arumugam; Joo, Jin

    2015-06-01

    MWCNTs was synthesized using Ni-Cr/MgO by CVD method and were purified. The purified MWCNT was used as a filler material for the fabrication of epoxy nanocomposites. The epoxy nanocomposites with different amount (wt% = 0.5, 1.0, 2.0, 3.0, 4.0 and 5.0) of nanofillers (CB, SiO2 and MWCNTs) were prepared by casting method. The effects of nanofillers on the properties of neat epoxy matrix were well studied. The thermal properties of nanocomposites were studied using DSC, TGA and flame retardant, and also the mechanical properties such as tensile strength, flexural strength, compressive strength, impact strength, determination of hardness and chemical resistance were studied extensively. Based on the experiment's results, 2 wt% MWCNTs loading in epoxy resin showed the highest improvement in tensile strength, as compared to neat epoxy and to other epoxy systems (CB/epoxy, SiO2/epoxy). Improvements in tensile strength, glass transition temperature and decomposition temperature were observed by the addition of MWCNTs. The mechanical properties of the epoxy nanocomposites were improved due to the interfacial bonding between the MWCNTs and epoxy resin. Strain hardening behavior was higher for MWCNT/epoxy nanocomposites compared with CB/epoxy and SiO2/epoxy nanocomposites. The investigation of thermal and mechanical properties reveals that the incorporation of MWCNTs into the epoxy nanocomposites increases its thermal stability to a great extent. Discrete increase of glass transition temperature of nanocomposites is linearly dependent on MWCNTs content. Due to strong interfacial bonding between MWCNTs and epoxy resin, the chemical resistivity of MWCNT/epoxy nanocomposites is superior to neat epoxy and other epoxy systems.

  5. Annealing effects on magnetic properties of silicone-coated iron-based soft magnetic composites

    Science.gov (United States)

    Wu, Shen; Sun, Aizhi; Zhai, Fuqiang; Wang, Jin; Zhang, Qian; Xu, Wenhuan; Logan, Philip; Volinsky, Alex A.

    2012-03-01

    This paper focuses on novel iron-based soft magnetic composites synthesis utilizing high thermal stability silicone resin to coat iron powder. The effect of an annealing treatment on the magnetic properties of synthesized magnets was investigated. The coated silicone insulating layer was characterized by scanning electron microscopy and energy dispersive X-ray spectroscopy. Silicone uniformly coated the powder surface, resulting in a reduction of the imaginary part of the permeability, thereby increasing the electrical resistivity and the operating frequency of the synthesized magnets. The annealing treatment increased the initial permeability, the maximum permeability, and the magnetic induction, and decreased the coercivity. Annealing at 580 °C increased the maximum permeability by 72.5%. The result of annealing at 580 °C shows that the ferromagnetic resonance frequency increased from 2 kHz for conventional epoxy resin coated samples to 80 kHz for the silicone resin insulated composites.

  6. Epoxy Nanocomposites filled with Carbon Nanoparticles.

    Science.gov (United States)

    Martin-Gallego, M; Yuste-Sanchez, V; Sanchez-Hidalgo, R; Verdejo, R; Lopez-Manchado, M A

    2018-01-10

    Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers. © 2018 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  7. Liquid coated melt-spun Nd-Fe-B powders for bonded magnets

    Science.gov (United States)

    Li, D.; Gaiffi, S.; Kirk, D.; Young, K.; Herchenroeder, J.; Berwald, T.

    1999-04-01

    The liquid coating (LC) has been employed to apply epoxy and lubricant over the surface of rapidly solidified Nd-Fe-B powder particles. The LC led to an improvement of physical and magnetic properties for the powders and magnets compared to the dry blending and the encapsulation methods. The LC powders have excellent flowability and can be used for bonded magnets requiring very close tolerances; further bonded magnets made using this powder posses higher strength.

  8. Mechanical Reinforcement of Epoxy Composites with Carbon Fibers and HDPE

    Science.gov (United States)

    He, R.; Chang, Q.; Huang, X.; Li, J.

    2018-01-01

    Silanized carbon fibers (CFs) and a high-density polyethylene with amino terminal groups (HDPE) were introduced into epoxy resins to fabricate high-performance composites. A. mechanical characterization of the composites was performed to investigate the effect of CFs in cured epoxy/HDPE systems. The composites revealed a noticeable improvement in the tensile strength, elongation at break, flexural strength, and impact strength in comparison with those of neat epoxy and cured epoxy/HDPE systems. SEM micrographs showed that the toughening effect could be explained by yield deformations, phase separation, and microcracking.

  9. Functionalizing CNTs for Making Epoxy/CNT Composites

    Science.gov (United States)

    Chen, Jian; Rajagopal, Ramasubramaniam

    2009-01-01

    Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the CNTs tend to clump together instead of becoming dispersed in solution as needed to impart, to the films, the desired CNT properties of electrical conductivity and mechanical strength.) Because the PPE functionalizes the CNTs in a noncovalent manner, the functionalization does not damage the CNTs. The functionalization can also be exploited to improve the interactions between CNTs and epoxy matrices to enhance the properties of the resulting composite films. In addition to the CNTs, solvent, epoxy resin, epoxy hardener, and PPE, a properly formulated solution also includes a small amount of polycarbonate, which serves to fill voids that, if allowed to remain, would degrade the performance of the film. To form the film, the solution is drop-cast or spin-cast, then the solvent is allowed to evaporate.

  10. Microcapsule-Type Self-Healing Protective Coating for Cementitious Composites with Secondary Crack Preventing Ability.

    Science.gov (United States)

    Kim, Dong-Min; Yu, Hwan-Chul; Yang, Hye-In; Cho, Yu-Jin; Lee, Kwang-Myong; Chung, Chan-Moon

    2017-01-26

    A microcapsule-type self-healing protective coating with secondary crack preventing capability has been developed using a silanol-terminated polydimethylsiloxane (STP)/dibutyltin dilaurate (DD) healing agent. STP undergoes condensation reaction in the presence of DD to give a viscoelastic substance. STP- and DD-containing microcapsules were prepared by in-situ polymerization and interfacial polymerization methods, respectively. The microcapsules were characterized by Fourier-transform infrared (FT-IR) spectroscopy, optical microscopy, and scanning electron microscopy (SEM). The microcapsules were integrated into commercial enamel paint or epoxy coating formulations, which were applied on silicon wafers, steel panels, and mortar specimens to make dual-capsule self-healing protective coatings. When the STP/DD-based coating was scratched, self-healing of the damaged region occurred, which was demonstrated by SEM, electrochemical test, and water permeability test. It was also confirmed that secondary crack did not occur in the healed region upon application of vigorous vibration to the self-healing coating.

  11. Microcapsule-Type Self-Healing Protective Coating for Cementitious Composites with Secondary Crack Preventing Ability

    Directory of Open Access Journals (Sweden)

    Dong-Min Kim

    2017-01-01

    Full Text Available A microcapsule-type self-healing protective coating with secondary crack preventing capability has been developed using a silanol-terminated polydimethylsiloxane (STP/dibutyltin dilaurate (DD healing agent. STP undergoes condensation reaction in the presence of DD to give a viscoelastic substance. STP- and DD-containing microcapsules were prepared by in-situ polymerization and interfacial polymerization methods, respectively. The microcapsules were characterized by Fourier-transform infrared (FT-IR spectroscopy, optical microscopy, and scanning electron microscopy (SEM. The microcapsules were integrated into commercial enamel paint or epoxy coating formulations, which were applied on silicon wafers, steel panels, and mortar specimens to make dual-capsule self-healing protective coatings. When the STP/DD-based coating was scratched, self-healing of the damaged region occurred, which was demonstrated by SEM, electrochemical test, and water permeability test. It was also confirmed that secondary crack did not occur in the healed region upon application of vigorous vibration to the self-healing coating.

  12. Preparation and Performance of Amphiphilic Random Copolymer Noncovalently Modified MWCNTs/Epoxy Composite

    Directory of Open Access Journals (Sweden)

    MA Qiang

    2016-09-01

    Full Text Available An amphiphilic random copolymer of polyglycidyl methacrylate-co-N-vinyl carbazole P(GMA-co-NVC was synthesized by free radical polymerization and was used to noncovalently modify multi-walled carbon nanotubes (MWCNTs. The obtained P(GMA-co-NVC/MWCNTs was mixed with epoxy resin and used to reinforce epoxy resin. Polymer modified carbon nanotubes/epoxy resin composites were prepared by a casting molding method. Tensile test, electrical resistivity test and differential scanning calorimeter(DSC analysis were used to study the effect of polymer modified carbon nanotubes on the mechanical, electrical, and thermal properties of epoxy resin. The results show that the epoxy composite reinforced with P(GMA-co-NVC/MWCNTs shows a remarkable enhancement in both tensile strength and elongation at break compared to either the pure epoxy or the pristine MWCNTs/epoxy composites. In addition, the electrical conductivity of epoxy is significantly improved and the volume resistivity decreases from 1014Ω·m to 106Ω·m with 0.25% mass fraction loading of P(GMA-co-NVC/MWCNTs. Moreover, glass transition temperature of the epoxy composite also increases from 144℃ to 149℃.

  13. Dermatosis profesional por resina epoxi: Presentación de un caso clínico Professional dermatosis for epoxy resin: A clinical case report

    Directory of Open Access Journals (Sweden)

    S Gaviola

    2008-06-01

    Full Text Available Mostramos un caso de dermatosis profesional originado por plásticos (resinas epoxi y la importancia de la detección precoz. Las resinas epoxi son de gran utilización en todo tipo de industrias (artes graficas, construcción, electrónica, componentes de prótesis traumatológicas, prótesis odontológicas, etc. y sus componentes pueden ser causa de dermatitis de contacto irritativa y por sensibilización.We describe a case of professional dermatosis caused by exposition to plastic products (epoxy resin and importance of early detection. The epoxy resins are widely used in all types of industries (graphics arts, construction, electronics, traumathological and odontological prothesis, etc. and their components may be the cause of contact dermatitis and sensitivity. Risk factors at work with epoxy resins are present during the production base resins, hardening agents, plasticizers and dilutants increase the risk of exposition at work. This requires preventive measures and early diagnosis.

  14. Assessment of the effects of surface preparation and coatings on the susceptibility of line pipe to stress-corrosion cracking

    International Nuclear Information System (INIS)

    Beavers, J.A.

    1992-01-01

    Objectives were to evaluate susceptibility of pipeline steel to SCC when coated with coal-tar enamel, fusion-bonded epoxy (FBE), and polyethylene tape coatings. The tests included standard cathodic disbondment tests, potential gradients beneath disbonded coatings, electrochemical measurements, and SCC tests. It was concluded that factors affecting relative SCC susceptibility of pipelines with different coatings are the disbonding resistance of the coating and the ability of the coating to pass cathodic protection (CP) current. FBE coated pipelines would be expected to exhibit good SCC resistance, since the FBE coating had high cathodic disbonding resistance and could pass CP current. Grit blasting at levels used at coating mills may be beneficial or detrimental to SCC susceptibility. Excellent correlation was found between th Almen strip deflection and change in SCC threshold stress. It appears to be beneficial to remove as much mill scale as possible, and a white surface finish probably should also be specified. 50 figs, 10 tabs

  15. The role of crosslinkers in epoxy-amine crosslinked silicon sol-gel barrier protection coatings

    International Nuclear Information System (INIS)

    Vreugdenhil, A.J.; Gelling, V.J.; Woods, M.E.; Schmelz, J.R.; Enderson, B.P.

    2008-01-01

    The search for chromate replacements in corrosion prevention materials has identified the use of hybrid sol-gel coatings as one, very promising approach. Appropriately functionalized hybrid sol-gel materials can be crosslinked to enhance their chemical durability and mechanical strength. In this work, we evaluate three crosslinkers used in a tetramethoxysilane-glycidoxypropyltrimethoxysilane binary sol-gel system in order to identify the role of the crosslinkers in corrosion protection. The crosslinkers examined were ethylenediamine, N-aminethylepiperazine, and diethylenetriamine. The sol-gel coatings were examined by contact angle, atomic force microscopy, and electrochemical impedance spectroscopy (EIS). Circuit modeling of the EIS results yielded valuable insights into the significant differences between the durabilities of the variously crosslinked coatings. Crosslinker hydrophobicity was identified as not playing a significant role whereas the number of reactive sites per crosslinker and the resulting morphology of the material may be an important parameter

  16. Multiscale Modeling of Carbon Nanotube-Epoxy Nanocomposites

    Science.gov (United States)

    Fasanella, Nicholas A.

    Epoxy-composites are widely used in the aerospace industry. In order to improve upon stiffness and thermal conductivity; carbon nanotube additives to epoxies are being explored. This dissertation presents multiscale modeling techniques to study the engineering properties of single walled carbon nanotube (SWNT)-epoxy nanocomposites, consisting of pristine and covalently functionalized systems. Using Molecular Dynamics (MD), thermomechanical properties were calculated for a representative polymer unit cell. Finite Element (FE) and orientation distribution function (ODF) based methods were used in a multiscale framework to obtain macroscale properties. An epoxy network was built using the dendrimer growth approach. The epoxy model was verified by matching the experimental glass transition temperature, density, and dilatation. MD, via the constant valence force field (CVFF), was used to explore the mechanical and dilatometric effects of adding pristine and functionalized SWNTs to epoxy. Full stiffness matrices and linear coefficient of thermal expansion vectors were obtained. The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for the various nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. To obtain continuum-scale elastic properties from the MD data, multiscale modeling was considered to give better control over the volume fraction of nanotubes, and investigate the effects of nanotube alignment. Two methods were considered; an FE based method, and an ODF based method. The FE method probabilistically assigned elastic properties of elements from the MD lattice results based on the desired volume fraction and alignment of the nanotubes. For the ODF method, a distribution function was generated based on the desired amount of nanotube alignment

  17. Cure monitoring of epoxy resin by using fiber bragg grating sensor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jin Hyuk [KEPCO, Naju (Korea, Republic of); Kim, Dae Hyun [Dept. of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, Seoul (Korea, Republic of)

    2016-06-15

    In several industrial fields, epoxy resin is widely used as an adhesive for co-curing and manufacturing various structures. Controlling the manufacturing process is required for ensuring robust bonding performance and the stability of the structures. A fiber optic sensor is suitable for the cure monitoring of epoxy resin owing to the thready shape of the sensor. In this paper, a fiber Bragg grating (FBG) sensor was applied for the cure monitoring of epoxy resin. Based on the experimental results, it was demonstrated that the FBG sensor can monitor the status of epoxy resin curing by measuring the strain caused by volume shrinkage and considering the compensation of temperature. In addition, two types of epoxy resin were used for the cure-monitoring; moreover, when compared to each other, it was found that the two types of epoxy had different cure-processes in terms of the change of strain during the curing. Therefore, the study proved that the FBG sensor is very profitable for the cure-monitoring of epoxy resin.

  18. Rapid microwave processing of epoxy nanocomposites using carbon nanotubes

    OpenAIRE

    Luhyna, Nataliia; Inam, Fawad; Winnington, Ian

    2013-01-01

    Microwave processing is one of the rapid processing techniques for manufacturing nanocomposites. There is very little work focussing on the addition of CNTs for shortening the curing time of epoxy nanocomposites. Using microwave energy, the effect of CNT addition on the curing of epoxy nanocomposites was researched in this work. Differential scanning calorimetry (DSC) was used to determine the degree of cure for epoxy and nanocomposite samples. CNT addition significantly reduced the duration ...

  19. Structural and electrical properties of functionalized multiwalled carbon nanotube/epoxy composite

    International Nuclear Information System (INIS)

    Gantayat, S.; Rout, D.; Swain, S. K.

    2016-01-01

    The effect of the functionalization of multiwalled carbon nanotube on the structure and electrical properties of composites was investigated. Samples based on epoxy resin with different weight percentage of MWCNTs were prepared and characterized. The interaction between MWCNT & epoxy resin was noticed by Fourier transform infrared spectroscopy (FTIR). The structure of functionalized multiwalled carbon nanotube (f-MWCNT) reinforced epoxy composite was studied by field emission scanning electron microscope (FESEM). The dispersion of f-MWCNT in epoxy resin was evidenced by high resolution transmission electron microscope (HRTEM). Electrical properties of epoxy/f-MWCNT nanocomposites were measured & the result indicated that the conductivity increased with increasing concentration of f-MWCNTs.

  20. Experimental design applied optimization of a state in epoxy clay dispersion

    International Nuclear Information System (INIS)

    Paz, Juliana D'Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira

    2010-01-01

    This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

  1. Determinants of epoxy allergy in the construction industry: a case-control study.

    Science.gov (United States)

    Spee, Ton; Timmerman, Johan G; Rühl, Reinhold; Kersting, Klaus; Heederik, Dick J J; Smit, Lidwien A M

    2016-05-01

    Workers exposed to epoxy products are at risk of developing allergic contact dermatitis. To compare workers throughout the German construction industry with and without skin allergy to epoxy resins, hardeners, and/or reactive diluents, and to investigate which determinants are related to the development of epoxy allergy. A questionnaire was completed by 179 epoxy allergy cases, and 151 epoxy workers as controls. Crude and adjusted odds ratios (ORs) and 95% confidence intervals (CIs) were estimated by the use of backwards stepwise logistic regression analysis. A multiple imputation approach was used to deal with missing data. Epoxy allergy was associated with an unusually high level of exposure to epoxy products [OR 2.13 (95%CI: 1.01-4.51)], wearing short sleeves or short trousers [OR 2.38 (95%CI: 1.03-5.52)], and not always using the correct type of gloves [OR 2.12 (95%CI: 1.12-4.01)]. A monotonic increasing risk was found with increasing exposure hours per week [OR 1.72 (95%CI: 1.39-2.14)]. Not using skin cream was inversely associated with epoxy allergy [OR 0.22 (95%CI: 0.08-0.59)]. Years working with epoxy products were inversely associated with epoxy allergy [OR 0.41 (95%CI: 0.27-0.61) per 10-year increase], suggesting a healthy worker survivor effect. Occupational epoxy allergy may be prevented by improving occupational hygiene behaviour and personal protection. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  2. Effects of Conformal Nanoscale Coatings on Thermal Performance of Vertically Aligned Carbon Nanotubes.

    Science.gov (United States)

    Silvestri, Cinzia; Riccio, Michele; Poelma, René H; Jovic, Aleksandar; Morana, Bruno; Vollebregt, Sten; Irace, Andrea; Zhang, Guo Qi; Sarro, Pasqualina M

    2018-04-17

    The high aspect ratio and the porous nature of spatially oriented forest-like carbon nanotube (CNT) structures represent a unique opportunity to engineer a novel class of nanoscale assemblies. By combining CNTs and conformal coatings, a 3D lightweight scaffold with tailored behavior can be achieved. The effect of nanoscale coatings, aluminum oxide (Al 2 O 3 ) and nonstoichiometric amorphous silicon carbide (a-SiC), on the thermal transport efficiency of high aspect ratio vertically aligned CNTs, is reported herein. The thermal performance of the CNT-based nanostructure strongly depends on the achieved porosity, the coating material and its infiltration within the nanotube network. An unprecedented enhancement in terms of effective thermal conductivity in a-SiC coated CNTs has been obtained: 181% compared to the as-grown CNTs and Al 2 O 3 coated CNTs. Furthermore, the integration of coated high aspect ratio CNTs in an epoxy molding compound demonstrates that, next to the required thermal conductivity, the mechanical compliance for thermal interface applications can also be achieved through coating infiltration into foam-like CNT forests. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. Dual stimuli responsive self-reporting material for chemical reservoir coating

    Science.gov (United States)

    Lee, Tae Hee; Song, Young Kyu; Park, Sun Hee; Park, Young Il; Noh, Seung Man; Kim, Jin Chul

    2018-03-01

    In this study, we introduce a novel dual stimuli responsive self-reporting thiol-epoxy thermoset (DSRTET) coatings which can detect both crack occurrence and pH variation. For crack detection, microcapsule containing tetraphenylethylene (TPE) which exhibits aggregation induced emission (AIE) effect was prepared via multi-step emulsion polymerization and dispersed in DSRTET coatings. For pH variation detection, commercial thymol blue as a pH indicator was added into the polymer matrix. The effect of microcapsule contents in DSRTET on their curing behavior, material properties, and crack sensitivity was characterized using an oscillatory rheology, rigid body pendulum test (RPT), nano-indentation test (NST), universal test machine (UTM) and scratch tester. It was revealed that crack sensitivity of DSRTET coatings was greatly influenced by material properties as well as microcapsule content. The color transition of DSRTET coatings in response to acid or base solution were quantitatively investigated using a multi-angle spectrophotometer after simple acid and base solution drop tests. The color of DSRTET coatings changed from a pale green to red for acidic solution and to blue for basic solution. Finally, The DSRTET used in this study was applied to laboratory scale chemical reservoirs in order to verify the potential as a dual stimuli response self-reporting coating which can detect both crack in coating material and chemical spill caused by the leakage or breakage of the reservoir part.

  4. Molecular Modeling of Aerospace Polymer Matrices Including Carbon Nanotube-Enhanced Epoxy

    Science.gov (United States)

    Radue, Matthew S.

    Carbon fiber (CF) composites are increasingly replacing metals used in major structural parts of aircraft, spacecraft, and automobiles. The current limitations of carbon fiber composites are addressed through computational material design by modeling the salient aerospace matrix materials. Molecular Dynamics (MD) models of epoxies with and without carbon nanotube (CNT) reinforcement and models of pure bismaleimides (BMIs) were developed to elucidate structure-property relationships for improved selection and tailoring of matrices. The influence of monomer functionality on the mechanical properties of epoxies is studied using the Reax Force Field (ReaxFF). From deformation simulations, the Young's modulus, yield point, and Poisson's ratio are calculated and analyzed. The results demonstrate an increase in stiffness and yield strength with increasing resin functionality. Comparison between the network structures of distinct epoxies is further advanced by the Monomeric Degree Index (MDI). Experimental validation demonstrates the MD results correctly predict the relationship in Young's moduli for all epoxies modeled. Therefore, the ReaxFF is confirmed to be a useful tool for studying the mechanical behavior of epoxies. While epoxies have been well-studied using MD, there has been no concerted effort to model cured BMI polymers due to the complexity of the network-forming reactions. A novel, adaptable crosslinking framework is developed for implementing 5 distinct cure reactions of Matrimid-5292 (a BMI resin) and investigating the network structure using MD simulations. The influence of different cure reactions and extent of curing are analyzed on the several thermo-mechanical properties such as mass density, glass transition temperature, coefficient of thermal expansion, elastic moduli, and thermal conductivity. The developed crosslinked models correctly predict experimentally observed trends for various properties. Finally, the epoxies modeled (di-, tri-, and tetra

  5. Influence of epoxy resin as encapsulation material of silicon photovoltaic cells on maximum current

    Directory of Open Access Journals (Sweden)

    Acevedo-Gómez David

    2017-01-01

    Full Text Available This work presents an analysis about how the performance of silicon photovoltaic cells is influenced by the use of epoxy resin as encapsulation material with flat roughness. The effect of encapsulation on current at maximum power of mono-crystalline cell was tested indoor in a solar simulator bench at 1000 w/m² and AM1.5G. The results show that implementation of flat roughness layer onto cell surface reduces the maximum current inducing on average 2.7% less power with respect to a cell before any encapsulation. The losses of power and, in consequence, the less production of energy are explained by resin light absorption, reflection and partially neutralization of non-reflective coating.

  6. Epoxy modified bitumen : Chemical hardening and its interpretation

    NARCIS (Netherlands)

    Apostolidis, P.; Pipintakos, G.; van de Ven, M.F.C.; Liu, X.; Erkens, Sandra; Scarpas, Athanasios

    2018-01-01

    Epoxy modified bitumen (EMB) is a promising technology for long lasting paving materials ensuring higher resistance to rutting, oxygen- and moisture-induced damage. In this paper, an analysis of the chemical reactions that take place during the chemical hardening process (curing) of epoxy modified

  7. Inorganic-organic nanocomposites for optical coatings

    Science.gov (United States)

    Schmidt, Helmut K.; Krug, Herbert; Sepeur-Zeitz, Bernhard; Geiter, Elisabeth

    1997-10-01

    The fabrication of nanoparticles by the sol-gel process and their use in polymeric or sol-gel-derived inorganic-organic composite matrices opens up interesting possibilities for designing new optical materials. Two different routes have been chosen for preparing optical nanocomposites: The first is the so-called 'in situ route,' where the nanoparticles are synthesized in a liquid mixture from Zr-alkoxides in a polymerizable system and diffractive gratings were produced by embossing uncured film. The second is the 'separate' preparation route, where a sterically stabilized dry nanoboehmite powder was completely redispersed in an epoxy group-containing matrix and hard coatings with optical quality on polycarbonate were prepared.

  8. Thermomechanical Behavior of High Performance Epoxy/Organoclay Nanocomposites

    Directory of Open Access Journals (Sweden)

    Artur Soares Cavalcanti Leal

    2014-01-01

    Full Text Available Nanocomposites of epoxy resin containing bentonite clay were fabricated to evaluate the thermomechanical behavior during heating. The epoxy resin system studied was prepared using bifunctional diglycidyl ether of bisphenol A (DGEBA, crosslinking agent diaminodiphenylsulfone (DDS, and diethylenetriamine (DETA. The purified bentonite organoclay (APOC was used in all experiments. The formation of nanocomposite was confirmed by X-ray diffraction analysis. Specimens of the fabricated nanocomposites were characterized by dynamic mechanical analysis (DMA. According to the DMA results a significant increase in glass transition temperature and storage modulus was evidenced when 1 phr of clay is added to epoxy resin.

  9. Generalized morphea/eosinophilic fasciitis overlap after epoxy exposure

    Directory of Open Access Journals (Sweden)

    Warren H. Chan, MS

    2018-03-01

    Full Text Available Generalized morphea is associated with epoxy resin vapors and is characterized by the development of lesions shortly after exposure. Morphea presenting along with eosinophilic fasciitis (EF, or morphea/EF overlap, is rare and an indicator of poor prognosis and resistance to treatment. Here we present a case of generalized morphea/EF overlap linked to epoxy exposure. Our patient received multiple therapies—ultraviolet A1 phototherapy, prednisone, methotrexate, azathioprine, mycophenolate mofetil, cyclophosphamide, cyclosporine, and rituximab—none of which led to a significant response. The refractory nature of this disease warrants vigilance in its association with epoxy exposure.

  10. Preparation and surface characterization of novel epoxy-based organic-inorganic nanocomposite coatings

    Czech Academy of Sciences Publication Activity Database

    Špírková, Milena; Brus, Jiří; Baldrian, Josef; Šlouf, Miroslav; Kotek, Jiří

    2005-01-01

    Roč. 88, č. 4 (2005), s. 237-242 ISSN 1476-4865 R&D Projects: GA AV ČR IAA400500505 Grant - others:European Union(XE) HPRN-CT-2002-00306 Keywords : coatings * sol-gel process * montmorillonite Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.393, year: 2005

  11. Fabrication and characterization of TiO2-epoxy nanocomposite

    International Nuclear Information System (INIS)

    Chatterjee, Amit; Islam, Muhammad S.

    2008-01-01

    A systematic study has been conducted to investigate the matrix properties by introducing nanosize TiO 2 (5-40 nm, 0.5-2% by weight) fillers into an epoxy resin. Ultrasonic mixing process, via sonic cavitations, was employed to disperse the particles into the resin system. The thermal, mechanical, morphology and the viscoelastic properties of the nanocomposite and the neat resin were measured with TGA, DMA, TEM and Instron. The nano-particles are dispersed evenly throughout the entire volume of the resin. The nanofiller infusion improves the thermal, mechanical and viscoelastic properties of the epoxy resin. The nanocomposite shows increase in storage modulus, glass transition temperature, tensile modulus, flexural modulus and short beam shear strength from neat epoxy resin. The mechanical performance and thermal stability of the epoxy nanocomposites are depending on with the dispersion state of the TiO 2 in the epoxy matrix and are correlated with loading (0.0015-0.006% by volume). In addition, the nanocomposite shows enhanced flexural strength. Several reasons to explain these effects in terms of reinforcing mechanisms were discussed

  12. Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Saba, N., E-mail: naheedchem@gmail.com [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Paridah, M.T. [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Abdan, K. [Department of Biological and Agricultural Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang Selangor (Malaysia); Ibrahim, N.A. [Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia)

    2016-12-01

    The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

  13. Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

    International Nuclear Information System (INIS)

    Saba, N.; Paridah, M.T.; Abdan, K.; Ibrahim, N.A.

    2016-01-01

    The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

  14. Enhanced thermal and mechanical properties of epoxy composites by mixing thermotropic liquid crystalline epoxy grafted graphene oxide

    Directory of Open Access Journals (Sweden)

    B. Qi

    2014-07-01

    Full Text Available Graphene oxide (GO sheets were chemically grafted with thermotropic liquid crystalline epoxy (TLCP. Then we fabricated composites using TLCP-g-GO as reinforcing filler. The mechanical properties and thermal properties of composites were systematically investigated. It is found that the thermal and mechanical properties of the composites are enhanced effectively by the addition of fillers. For instance, the composites containing 1.0 wt% of TLCP-g-GO present impact strength of 51.43 kJ/m2, the tensile strength of composites increase from 55.43 to 80.85 MPa, the flexural modulus of the composites increase by more than 48%. Furthermore, the incorporation of fillers is effective to improve the glass transition temperature and thermal stability of the composites. Therefore, the presence of the TLCP-g-GO in the epoxy matrix could make epoxy not only stronger but also tougher.

  15. Predicting the mechanical behaviour of Kevlar/epoxy and carbon/epoxy filament-wound tubes

    Science.gov (United States)

    Cazeneuve, C.; Joguet, P.; Maile, J. C.; Oytana, C.

    1992-11-01

    The axial, hoop and shear moduli and failure conditions of carbon/epoxy and Kevlar/epoxy filament-wound tubes have been determined through respective applications of internal pressure, tension and torsion. The introduction in the laminated plate theory of a gradual reduction in individual moduli makes it possible to overcome the limitations of the theory and enables accurate predictions to be made of the linear and non-linear stress/strain curves of 90 deg +/- 0/90 deg tubes. The existence of a dominant layer in the failure of the multilayered tubes has been shown experimentally. When associated with a failure criterion applied to the dominant layer, the new model permits the prediction of tube failure. Agreement between calculated and experimental data is better than 5 percent.

  16. Optical emission behavior and radiation resistance of epoxy resins

    International Nuclear Information System (INIS)

    Kawanishi, Shunichi; Udagawa, Akira; Hagiwara, Miyuki

    1987-11-01

    To make clear a mechanism of radiation resistance of epoxy resin systems, a role of energy trapping site induced in bisphenol A type epoxy resins cured with 4 kinds of aromatic amines (Φ N ) was studied in comparison with the case of aliphatic amine curing system through a measurement of optical emission. In the system of the epoxy resin cured with DETA, the optical emission from an excited state of bisphenol A unit of epoxy resin and a charge transfer complex was observed. On the other hand, the optical emission from Φ N was observed in the aromatic amine curing system. Their excitation spectrum consists of peaks of absorption spectrum of BA and those of Φ N , showing that the excited state of Φ N is formed through the excitation of both BA and Φ N . Therefore, the excited energy of BA transfers to the excited state of Φ N . Emission intensity of Φ N band was 20 ∼ 100 times as large as that of BA. These results indicate that the radiation energy is effectively released as an optical emission from excited state of Φ N in the epoxy resin when cured with aromatic amine. It can be concluded from the above results that aromatic amine hardeners contribute to enhancement of the radiation resistance of epoxy resin by acting as an energy transfer agent. (author)

  17. Epoxy encapsulant as serendipitous dosimeters during radiological/nuclear events

    Energy Technology Data Exchange (ETDEWEB)

    Barkyoumb, J.H. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)], E-mail: jhbarky@earthlink.net; Mathur, V.K. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)

    2008-02-15

    The radiation response of a smart chip (embedded integrated circuit) module has been reported earlier using the technique of optically stimulated luminescence (OSL). It was found that a smart chip module could be used to evaluate the personnel exposure in the accident dosimetry range. Through subsequent experiments, the radiation sensitivity of the chip module was traced to the epoxy encapsulant provided to protect the chip from the environment and physical damage and that the radiation sensitivity of the epoxy is due to the silica used as the 'filler' for controlling the thixotropic properties of the epoxy used for 'glob top' or 'dam-and-fill' encapsulation. It is desirable to retain the ability to use the smart chip as an accident dosimeter without requiring a modification of standard manufacturing process for which an infrastructure already exists to avoid additional costs. For this reason, we have investigated commercially available filled and unfilled epoxies both as received from the manufacturer and compared their response with epoxies to which commercial fillers are added. In this work we investigate the OSL response of various epoxies commonly used for potting of electronic circuits with and without various filler materials for their potential to be used as a casualty dosimeter in the exposure range of 0.5-10 Gy.

  18. Thermal performance of glass fiber reinforced intumescent fire retardant coating for structural applications

    Energy Technology Data Exchange (ETDEWEB)

    Ahmad, Faiz, E-mail: faizahmad@petronas.com.my; Ullah, Sami; Aziz, Hammad, E-mail: engr.hammad.aziz03@gmail.com; Omar, Nor Sharifah [Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, Tronoh 31750 Perak (Malaysia)

    2015-07-22

    The results of influence of glass fiber addition into the basic intumescent coating formulation towards the enhancement of its thermal insulation properties are presented. The intumescent coatings were formulated from expandable graphite, ammonium polyphosphate, melamine, boric acid, bisphenol A epoxy resin BE-188, polyamide amine H-2310 hardener and fiberglass (FG) of length 3.0 mm. Eight intumescent formulations were developed and the samples were tested for their fire performance by burning them at 450°C, 650°C and 850°C in the furnace for two hours. The effects of each fire test at different temperatures; low and high temperature were evaluated. Scanning Electron Microscope, X-Ray Diffraction technique and Thermo Gravimetric Analysis were conducted on the samples to study the morphology, the chemical components of char and the residual weight of the coatings. The formulation, FG08 containing 7.0 wt% glass fiber provided better results with enhanced thermal insulation properties of the coatings.

  19. Evaluation of epoxy resin for cryogenic use by positron annihilation method. Change of characteristics of epoxy resin with cross-linking density and positron lifetime

    International Nuclear Information System (INIS)

    Nishijima, Shigehiro; Honda, Yoshihide; Okada, Toichi; Kobayashi, Yoshinori; Namba, Shingo.

    1994-01-01

    The positron annihilation method has been applied to evaluate unoccupied space in epoxy aiming at the design of the molecular structure for cryogenic use. To confirm the model in which molecular free space is needed in the epoxy for cryogenic use, the molecular weight between cross-linkings in epoxy was changed. The increase of molecular weight between cross-linkings brought an increase of fracture toughness even at liquid helium temperature and the model was found to be confirmed. The increase of molecular weight between cross-linkings was also found to decrease the 3rd lifetime of positrons. It suggested that the epoxy main chains were folded and this was confirmed by the molecular mechanical calculation. (author)

  20. Thermal conductivity of pillared graphene-epoxy nanocomposites using molecular dynamics

    Science.gov (United States)

    Lakshmanan, A.; Srivastava, S.; Ramazani, A.; Sundararaghavan, V.

    2018-04-01

    Thermal conductivity in a pillared graphene-epoxy nanocomposite (PGEN) is studied using equilibrium molecular dynamics simulations. PGEN is a proposed material for advanced thermal management applications because it combines high in-plane conductivity of graphene with high axial conductivity of a nanotube to significantly enhance the overall conductivity of the epoxy matrix material. Anisotropic conductivity of PGEN has been compared with that of pristine and functionalized carbon nanotube-epoxy nanocomposites, showcasing the advantages of the unique hierarchical structure of PGEN. Compared to pure carbon allotropes, embedding the epoxy matrix also promotes a weaker dependence of conductivity on thermal variations. These features make this an attractive material for thermal management applications.

  1. Thermoset Blends of an Epoxy Resin and Polydicyclopentadiene

    Energy Technology Data Exchange (ETDEWEB)

    Rohde, Brian J.; Le, Kim Mai; Krishnamoorti, Ramanan; Robertson, Megan L.

    2016-12-13

    The mechanical properties of two chemically distinct and complementary thermoset polymers were manipulated through development of thermoset blends. The thermoset blend system was composed of an anhydride-cured diglycidyl ether of bisphenol A (DGEBA)-based epoxy resin, contributing high tensile strength and modulus, and polydicyclopentadiene (PDCPD), which has a higher toughness and impact strength as compared to other thermoset polymers. Ultra-small-angle and small-angle X-ray scattering analysis explored the morphology of concurrently cured thermoset blends, revealing a macroscopically phase separated system with a surface fractal structure across blended systems of varying composition. The epoxy resin rich and PDCPD rich phases exhibited distinct glass transitions (Tg’s): the Tg observed at higher temperature was associated with the epoxy resin rich phase and was largely unaffected by the presence of PDCPD, whereas the PDCPD rich phase Tg systematically decreased with increasing epoxy resin content due to inhibition of dicyclopentadiene ring-opening metathesis polymerization. The mechanical properties of these phase-separated blends were in reasonable agreement with predictions by the rule of mixtures for the blend tensile strength, modulus, and fracture toughness. Scanning electron microscopy analysis of the tensile and fracture specimen fracture surfaces showed an increase in energy dissipation mechanisms, such as crazing, shear banding, and surface roughness, as the fraction of the more ductile component, PDPCD, increased. These results present a facile method to tune the mechanical properties of a toughened thermoset network, in which the high modulus and tensile strength of the epoxy resin can be largely retained at high epoxy resin content in the blend, while increasing the fracture toughness.

  2. Fabrication and assessment of a thin flexible surface coating made of pristine graphene for lightning strike protection

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, B. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Soltani, S.A. [Department of Aerospace Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Le, L.N. [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States); Asmatulu, R., E-mail: ramazan.asmatulu@wichita.edu [Department of Mechanical Engineering, Wichita State University, 1845 Fairmount St., Wichita, KS 67260-0133 (United States)

    2017-02-15

    A thin flexible coating made of pristine graphene was fabricated and applied on the surface of a commercial carbon fiber epoxy prepreg laminate to protect it against the lightning strike. To assess the coating’s effectiveness, the coated laminate was subjected to the simulated lightning strike as well as the electromagnetic interference shielding effectiveness (EMI SE) testing. It was observed that the damaged area and volume in the coated laminate were reduced by 94% and 96%, respectively, as compared to the laminate without the coating. Moreover, the coated laminate had an average EMI SE of 51 dB over 100–2000 MHz range, 55 dB over 8–12 GHz range, and 60 dB over 12–18 GHz range marking 22%, 44%, and 49% improvement in EMI SE for each frequency range, respectively. The results indicate a great potential for the developed coating to protect the commercially available prepreg composites against the lightning strike.

  3. Fabrication and assessment of a thin flexible surface coating made of pristine graphene for lightning strike protection

    International Nuclear Information System (INIS)

    Zhang, B.; Soltani, S.A.; Le, L.N.; Asmatulu, R.

    2017-01-01

    A thin flexible coating made of pristine graphene was fabricated and applied on the surface of a commercial carbon fiber epoxy prepreg laminate to protect it against the lightning strike. To assess the coating’s effectiveness, the coated laminate was subjected to the simulated lightning strike as well as the electromagnetic interference shielding effectiveness (EMI SE) testing. It was observed that the damaged area and volume in the coated laminate were reduced by 94% and 96%, respectively, as compared to the laminate without the coating. Moreover, the coated laminate had an average EMI SE of 51 dB over 100–2000 MHz range, 55 dB over 8–12 GHz range, and 60 dB over 12–18 GHz range marking 22%, 44%, and 49% improvement in EMI SE for each frequency range, respectively. The results indicate a great potential for the developed coating to protect the commercially available prepreg composites against the lightning strike.

  4. Self-healing woven glass fabric/epoxy composites with the healant consisting of micro-encapsulated epoxy and latent curing agent

    International Nuclear Information System (INIS)

    Yin Tao; Zhou Lin; Rong Minzhi; Zhang Mingqiu

    2008-01-01

    This paper reports a study of self-healing woven glass fabric reinforced epoxy composites. The healing agent was a two-component one synthesized in the authors' laboratory, which consisted of epoxy-loaded urea-formaldehyde microcapsules as the polymerizable binder and CuBr 2 (2-methylimidazole) 4 (CuBr 2 (2-MeIm) 4 ) as the latent hardener. Both the microcapsules and the matching catalyst were pre-embedded and pre-dissolved in the composites' matrix, respectively. When the microcapsules are split by propagating cracks, the uncured epoxy can be released into the damaged areas and then consolidated under the catalysis of CuBr 2 (2-MeIm) 4 that was homogeneously distributed in the composites' matrix on a molecular scale. As a result, the cracked faces can be bonded together. The influence of the content of the self-healing agent on the composites' tensile properties, interlaminar fracture toughness and healing efficiency was evaluated. It was found that a healing efficiency over 70% relative to the fracture toughness of virgin composites was obtained in the case of 30 wt% epoxy-loaded microcapsules and 2 wt% latent hardener

  5. Tri-component phononic crystals for underwater anechoic coatings

    International Nuclear Information System (INIS)

    Zhao, Honggang; Liu, Yaozong; Wen, Jihong; Yu, Dianlong; Wen, Xisen

    2007-01-01

    Localized resonance in phononic crystal, composed of three-dimensional arrays of composite units, has been discovered recently. The composite unit is a high-density sphere coated by soft silicon rubber. In this Letter, the absorptive properties induced by the localized resonance are systemically investigated. The mode conversions during the Mie scattering of a single coated lead sphere in unbounded epoxy are analyzed by referring the elements of the scattering matrix. Then the anechoic properties of a slab containing a plane of such composite scatterers are investigated with the multiple-scattering method by accounting the effects of the multiple scattering and the viscous dissipation. The results show that the longitudinal to transverse mode conversion nearby the locally resonant region is an effective way to enhance the anechoic performance of the finite slab of phononic crystal. Then, the influences of the viscoelasticity of the silicon rubber and the coating thickness on the acoustic properties of the finite slab are investigated for anechoic optimization. Finally, we synthetically consider the destructive scattering in the finite slab of phononic crystal and the backing, and design an anechoic slab composed of bi-layer coated spheres. The results show that the most of the incident energy is absorbed at the desired frequency band

  6. Fabrication and mechanical properties of multi-walled carbon nanotubes/epoxy nanocomposites

    International Nuclear Information System (INIS)

    Yeh, M.-K.; Hsieh, T.-H.; Tai, N.-H.

    2008-01-01

    Carbon nanotubes have better physical and mechanical behavior than the traditional materials. In this study, the multi-walled carbon nanotubes (MWNTs) were added to the epoxy resin as a reinforcement to fabricate MWNTs/epoxy nanocomposites. The pressure and temperature were applied to cure the MWNTs/epoxy compound by hot press method. Mechanical properties such as tensile strength, Young's modulus, and Poisson's ratio were measured. The effect of weight percentages of the MWNTs was investigated. Morphologies of the fracture surface of MWNTs/epoxy nanocomposites were observed by scanning electron microscope

  7. Development and testing of a method for coating metallic wastes by thermosetting resins

    International Nuclear Information System (INIS)

    Tassigny, C. de

    1985-01-01

    Decommissioning of nuclear installations produces large-sized metallic components difficult to be compacted or to be inserted in the usual containers. The purpose of this study was to develop a coating procedure for low and medium activity wastes, in order to: - fix the contamination of the waste by a first appropriate layer; - protect this layer from mechanical shocks by a second thick layer; - reduce the diffusion of radionuclides. The study has proven the feasibility of depositing epoxy resins by electrostatic spraying in a nuclear environment on steel sub-strata with an efficiency higher than 95%; showing that it is possible to work in closed ventilated rooms without risk of clogging the filters. Two layers of epoxy resin are sufficient to fix contamination with a factor of 8600; their thickness (about 30 μm) nevertheless limits their use to this application. To reduce diffusion of radionuclides (Co-60 and Cs-137), polyurethane resins were chosen with which it is possible to obtain a thick coating in only a short time. Their properties of fixing the contamination, retaining of radionuclides and resistance to impact, have been assessed. First application of the procedure on a contaminated metallic bellow coming from dismantling of nuclear reactor, has been carried out

  8. Corrosion protection by organic coatings in gas and oil industry

    International Nuclear Information System (INIS)

    Hussain, A.

    2008-01-01

    The drive to improve performance of coatings as protection against corrosion for automotive, aerospace and oil and gas industries is a never-ending story. Surface preparation is the most important single factor when a substrate surface e.g. steel is to be protected with a coating. This implies an extremely accurate and reliable characterisation of the substrate-surface prior to coating process and the investigation of polymeric coating materials. In order to have a durable adhesive bonding between the polymeric coating materials and the substrate i.e. to ensure prolonged life time and fewer maintenance intervals of coated products, a pre-treatment of the substrate is required in many cases. Sand blasting, corona /plasma pre.treatment of the substrate and the use of coupling agents like organo silanes are well accepted recent methods. Advanced surface analytical techniques like ESCA and TOFSIMS are proving to be extremely helpful in the chemical characterisation of the substrate surface. Contamination e.g. fat residues, tensides etc. on the substrate is one of the most serious enemies of adhesive bonding and the above mentioned techniques are playing a vital role in combating the enemy. Modern thermal analytical methods have made tremendous contribution to the development and quality control of high-performance polymeric coatings. MDSC, DMA and DETA are proving to be very useful tools for the characterisation of high-performance coating materials. An in-depth understanding of the structure-property relationship of these materials, predominantly epoxy and polyurethane coating systems, is a pre-requisite for their successful application and subsequent Quality Control. (author)

  9. INFLUENCE OF REPAINTING ON THE MECHANICAL PROPERTIES, SURFACE TOPOGRAPHY AND MICROSTRUCTURE OF POLYESTER POWDER COATINGS

    Directory of Open Access Journals (Sweden)

    Mirosław Szala

    2017-06-01

    This study examined three different electrostatic spray epoxy coatings with matt, silk gloss and fine structure-matt finish. Test panels were prepared as single- and double-layer paint coatings on the aluminum alloy 6060 substrate. Hence, six test sets of coatings were deposited. Each set contained six samples. The microstructure of the cross section of coating was investigated by scanning electron microscopy (SEM and light optical microscopy (metallographic and stereoscopy microscope. The chemical composition of coating was analyzed by the SEM-EDS method. The 2D surface roughness of single- and double-layer coatings and 3D surface topography maps were examined using a profile measurement gauge. The mechanical properties of coatings were measured by cupping, bending, impact, adhesion to substrate tests run according to standard procedures. As a result, the influence of repainting of polyester powder coatings on their properties was determined. The results demonstrate that repainting has no effect on the microstructure and coating adhesion to substrate as well as the bending test results and roughness of matt and silk gloss coatings. It has been found that repainting affects the results of impact and cupping tests as well as the roughness of samples with fine structure surface finish.

  10. 75 FR 35977 - Significant New Use Rules on Certain Chemical Substances

    Science.gov (United States)

    2010-06-24

    ... polymers with amide or imide links; a crosslinker for epoxy type coatings, adhesives and sealants; a crosslinker for epoxy type composites; a monomer for urea and urethane urea polymers used in coatings; a... substances will be used as curing agents for epoxy coating systems. Based on test data on analogous aliphatic...

  11. Fullerene–epoxy nanocomposites-enhanced mechanical properties at low nanofiller loading

    International Nuclear Information System (INIS)

    Rafiee, Mohammad A.; Yavari, Fazel; Rafiee, Javad; Koratkar, Nikhil

    2011-01-01

    In this study, we characterized the mechanical properties of fullerence (C 60 ) epoxy nanocomposites at various weight fractions of fullerene additives in the epoxy matrix. The mechanical properties measured were the Young’s modulus, ultimate tensile strength, fracture toughness, fracture energy, and the material’s resistance to fatigue crack propagation. All of the above properties of the epoxy polymer were significantly enhanced by the fullerene additives at relatively low nanofiller loading fractions (∼0.1 to 1% of the epoxy matrix weight). By contrast, other forms of nanoparticle fillers such as silica, alumina, and titania nanoparticles require up to an order of magnitude higher weight fraction to achieve comparable enhancement in properties.

  12. Thermal properties of oil palm nano filler/kenaf reinforced epoxy hybrid nanocomposites

    Science.gov (United States)

    Saba, N.; Paridah, M. T.; Abdan, K.; Ibrahim, N. A.

    2016-11-01

    The aim of this research study was to fabricate nano oil palm empty fruit bunch (OPEFB)/kenaf/epoxy hybrid nanocomposites and to make comparative study on the thermal properties of nano OPEFB/kenaf/epoxy hybrid nanocomposites with the montmorillonite (MMT)/kenaf/epoxy hybrid nanocomposites and organically modified MMT (OMMT)/kenaf/epoxy hybrid nanocomposites. Epoxy based kenaf hybrid nanocomposites was prepared by dispersing the nano filler (nano OPEFB filler, MMT, OMMT) at 3% loading through high speed mechanical stirrer followed by hand lay-up technique. Thermal properties of hybrid nanocomposites were analyzed through thermogravimetry analyzer (TGA), and differential scanning calorimetry (DSC). Obtained results specified that addition of nano OPEFB filler improves the thermal stability and char yield of kenaf/epoxy composites. Furthermore, the increase in decomposition temperature by the nano OPEFB filler was quite comparable to the MMT/kenaf/epoxy but relatively less than OMMT/kenaf/epoxy hybrid nanocomposites. We concluded from overall consequences that the nano OPEFB filler can be used as the promising and innovative alternative of existing expensive nano filler, with relatively lesser impact on the environment having marked pronounced impact on the construction, automotive, aerospace, electronics and semiconducting sectors as future industries based on bio-wastes with satisfactory light weight and thermal stability on other side.

  13. Hansen solubility parameters for a carbon fiber/epoxy composite

    DEFF Research Database (Denmark)

    Launay, Helene; Hansen, Charles M.; Almdal, Kristoffer

    2007-01-01

    In this study, the physical affinity between an epoxy matrix and oxidized, unsized carbon fibers has been evaluated using Hansen solubility (cohesion) parameters (HSP). A strong physical compatibility has been shown, since their respective HSP are close. The use of a glassy carbon substrate...... as a model for unsized carbon fiber has been demonstrated as appropriate for the study of interactions between the materials in composite carbon fiber-epoxy systems. The HSP of glassy carbon are similar to those of carbon fibers and epoxy matrix. (C) 2007 Elsevier Ltd. All rights reserved....

  14. Electrical and Mechanical Properties of 3D-Printed Graphene-Reinforced Epoxy

    Science.gov (United States)

    Compton, Brett G.; Hmeidat, Nadim S.; Pack, Robert C.; Heres, Maximilian F.; Sangoro, Joshua R.

    2018-03-01

    Recent developments in additive manufacturing have demonstrated the potential for thermoset polymer feedstock materials to achieve high strength, stiffness, and functionality through incorporation of structural and functional filler materials. In this work, graphene was investigated as a potential filler material to provide rheological properties necessary for direct-write three-dimensional (3D) printing and electrostatic discharge properties to the printed component. The rheological properties of epoxy/graphene mixtures were characterized, and printable epoxy/graphene inks formulated. Sheet resistance values for printed epoxy/graphene composites ranged from 0.67 × 102 Ω/sq to 8.2 × 103 Ω/sq. The flexural strength of printed epoxy/graphene composites was comparable to that of cast neat epoxy ( 80 MPa), suggesting great potential for these new materials in multifunctional 3D-printed devices.

  15. Adhesive properties and adhesive joints strength of graphite/epoxy composites

    Science.gov (United States)

    Rudawska, Anna; Stančeková, Dana; Cubonova, Nadezda; Vitenko, Tetiana; Müller, Miroslav; Valášek, Petr

    2017-05-01

    The article presents the results of experimental research of the adhesive joints strength of graphite/epoxy composites and the results of the surface free energy of the composite surfaces. Two types of graphite/epoxy composites with different thickness were tested which are used to aircraft structure. The single-lap adhesive joints of epoxy composites were considered. Adhesive properties were described by surface free energy. Owens-Wendt method was used to determine surface free energy. The epoxy two-component adhesive was used to preparing the adhesive joints. Zwick/Roell 100 strength device were used to determination the shear strength of adhesive joints of epoxy composites. The strength test results showed that the highest value was obtained for adhesive joints of graphite-epoxy composite of smaller material thickness (0.48 mm). Statistical analysis of the results obtained, the study showed statistically significant differences between the values of the strength of the confidence level of 0.95. The statistical analysis of the results also showed that there are no statistical significant differences in average values of surface free energy (0.95 confidence level). It was noted that in each of the results the dispersion component of surface free energy was much greater than polar component of surface free energy.

  16. Mechanical properties of multi-walled carbon nanotube/epoxy polysulfide nanocomposite

    International Nuclear Information System (INIS)

    Shirkavand Hadavand, Behzad; Mahdavi Javid, Kimya; Gharagozlou, Mehrnaz

    2013-01-01

    Highlights: ► Preparation of epoxy polysulfide nanocomposite. ► Multi-walled carbon nanotubes have been modified and dispersed in epoxy polysulfide matrix. ► Mechanical properties of MWNT/epoxy polysulfide have been studied. - Abstract: In this research, multi-walled carbon nanotubes (MWCNTs) were modified by acid functionalization (H 2 SO 4 :HNO 3 = 1:3 by volume) and then mechanical properties of reinforced epoxy polysulfide resin by the both pure and treated MWNTs have been evaluated. For achieving this goal, different weight percentages of pure and treated MWCNT (0.1–0.3 wt%) were dispersed in the epoxy polysulfide resin separately and then mixed with curing agent. Experimental results have shown significant difference between acid treated and untreated MWCNTs in mechanical properties of epoxy polysulfide nanocomposites. In nanocomposite with 0.1–0.3% acid treated MWCNTs we observed increase of Young’s modulus from 458 to 723 MPa, tensile strength from 5.29 to 8.83 MPa and fracture strain from 0.16% to 0.25%. For understanding the structure and morphology of nanocomposite, the dispersion states were studied using scanning electron microscopy (SEM) and field emission electron microscopy (FESEM). The results showed better dispersion of modified carbon nanotube than unmodified in polymeric matrix

  17. Enhancement of thermal conductive pathway of boron nitride coated polymethylsilsesquioxane composite.

    Science.gov (United States)

    Kim, Gyungbok; Ryu, Seung Han; Lee, Jun-Tae; Seong, Ki-Hun; Lee, Jae Eun; Yoon, Phil-Joong; Kim, Bum-Sung; Hussain, Manwar; Choa, Yong-Ho

    2013-11-01

    We report here in the fabrication of enhanced thermal conductive pathway nanocomposites of boron nitride (BN)-coated polymethylsilsesquioxane (PMSQ) composite beads using isopropyl alcohol (IPA) as a mixing medium. Exfoliated and size-reduced boron nitride particles were successfully coated on the PMSQ beads and explained by surface charge differences. A homogeneous dispersion and coating of BN on the PMSQ beads using IPA medium was confirmed by SEM. Each condition of the composite powder was carried into the stainless still mould and then hot pressed in an electrically heated hot press machine. Three-dimensional percolation networks and conductive pathways created by exfoliated BN were precisely formed in the nanocomposites. The thermal conductivity of nanocomposites was measured by multiplying specific gravity, specific heat, and thermal diffusivity, based upon the laser flash method. Densification of the composite resulted in better thermal properties. For an epoxy reinforced composite with 30 vol% BN and PMSQ, a thermal conductivity of nine times higher than that of pristine PMSQ was observed.

  18. Thermal and mechanical interfacial properties of epoxy composites based on functionalized carbon nanotubes

    International Nuclear Information System (INIS)

    Jin Fanlong; Ma Changjie; Park, Soo-Jin

    2011-01-01

    Highlights: → CNTs were functionalized by acid and amine treatments. → Epoxy resin/CNT composites were prepared. → T g of the composites increased by about 10 deg. C compared to neat epoxy resins. → Toughness of the composites was significantly improved by the addition of functionalized CNTs. - Abstract: Carbon nanotubes (CNTs) were treated by a mixture of acid and functionalized subsequently by amine treatment to improve interfacial interactions and dispersion of CNTs in epoxy matrix. The thermal stabilities and mechanical interfacial properties of epoxy/CNT composites were investigated using several techniques. The dispersion state of CNTs in the epoxy matrix was observed by scanning electron microscope (SEM) and transmission electron microscopy (TEM). As a result, the glass transition temperature of epoxy/CNT composites increased by about 11 deg. C compared to neat epoxy resins. The mechanical interfacial property of the composites was significantly increased by the addition of amine treated CNTs. The SEM and TEM results showed that the separation and uniform dispersion of CNTs in the epoxy matrix.

  19. Kevlar 49/Epoxy COPV Aging Evaluation

    Science.gov (United States)

    Sutter, James K.; Salem, Jonathan L.; Thesken, John C.; Russell, Richard W.; Littell, Justin; Ruggeri, Charles; Leifeste, Mark R.

    2008-01-01

    NASA initiated an effort to determine if the aging of Kevlar 49/Epoxy composite overwrapped pressure vessels (COPV) affected their performance. This study briefly reviews the history and certification of composite pressure vessels employed on NASA Orbiters. Tests to evaluate overwrap tensile strength changes compared 30 year old samples from Orbiter vessels to new Kevlar/Epoxy pressure vessel materials. Other tests include transverse compression and thermal analyses (glass transition and moduli). Results from these tests do not indicate a noticeable effect due to aging of the overwrap materials.

  20. Fabrication of High Gas Barrier Epoxy Nanocomposites: An Approach Based on Layered Silicate Functionalized by a Compatible and Reactive Modifier of Epoxy-Diamine Adduct

    Directory of Open Access Journals (Sweden)

    Ran Wei

    2018-05-01

    Full Text Available To solve the drawbacks of poor dispersion and weak interface in gas barrier nanocomposites, a novel epoxy-diamine adduct (DDA was synthesized by reacting epoxy monomer DGEBA with curing agent D400 to functionalize montmorillonite (MMT, which could provide complete compatibility and reactivity with a DGEBA/D400 epoxy matrix. Thereafter, sodium type montmorillonite (Na-MMT and organic-MMTs functionalized by DDA and polyether amines were incorporated with epoxy to manufacture nanocomposites. The effects of MMT functionalization on the morphology and gas barrier property of nanocomposites were evaluated. The results showed that DDA was successfully synthesized, terminating with epoxy and amine groups. By simulating the small-angle neutron scattering data with a sandwich structure model, the optimal dispersion/exfoliation of MMT was observed in a DDA-MMT/DGEBA nanocomposite with a mean radius of 751 Å, a layer thickness of 30.8 Å, and only two layers in each tactoid. Moreover, the DDA-MMT/DGEBA nanocomposite exhibited the best N2 barrier properties, which were about five times those of neat epoxy. Based on a modified Nielsen model, it was clarified that this excellent gas barrier property was due to the homogeneously dispersed lamellas with almost exfoliated structures. The improved morphology and barrier property confirmed the superiority of the adduct, which provides a general method for developing gas barrier nanocomposites.

  1. Surface modification of titanium hydride with epoxy resin via microwave-assisted ball milling

    International Nuclear Information System (INIS)

    Ning, Rong; Chen, Ding; Zhang, Qianxia; Bian, Zhibing; Dai, Haixiong; Zhang, Chi

    2014-01-01

    Highlights: • TiH 2 was modified with epoxy resin by microwave-assisted ball milling. • The epoxy ring was opened under the coupling effect of microwave and ball milling. • Microwave-assisted ball milling improved the compatibility of TiH 2 with epoxy. - Abstract: Surface modification of titanium hydride with epoxy resin was carried out via microwave-assisted ball milling and the products were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), thermo-gravimetry (TG) and Fourier transform infrared spectroscopy (FT-IR). A sedimentation test was performed to investigate the compatibility of the modified nano titanium hydride with the epoxy resin. The results show that the epoxy resin molecules were grafted on the surface of nano titanium hydride particles during the microwave-assisted ball milling process, which led to the improvement of compatibility between the nanoparticles and epoxy resin. According to the FT-IR, the grafting site was likely to be located around the epoxy group due to the fact that the epoxy ring was opened. However, compared with microwave-assisted ball milling, the conventional ball milling could not realize the surface modification, indicating that the coupling effect of mechanical force and microwave played a key role during the process

  2. Epoxy based nanocomposites with fully exfoliated unmodified clay: mechanical and thermal properties.

    Science.gov (United States)

    Li, Binghai; Zhang, Xiaohong; Gao, Jianming; Song, Zhihai; Qi, Guicun; Liu, Yiqun; Qiao, Jinliang

    2010-09-01

    The unmodified clay has been fully exfoliated in epoxy resin with the aid of a novel ultrafine full-vulcanized powdered rubber. Epoxy/rubber/clay nanocomposites with exfoliated morphology have been successfully prepared. The microstructures of the nanocomposites were characterized by means of X-ray diffraction and transmission electron microscopy. It was found that the unmodified clay was fully exfoliated and uniformly dispersed in the resulting nanocomposite. Characterizations of mechanical properties revealed that the impact strength of this special epoxy/rubber/clay nanocomposite increased up 107% over the neat epoxy resin. Thermal analyses showed that thermal stability of the nanocomposite was much better than that of epoxy nanocomposite based on organically modified clay.

  3. Epoxy resin/phosphonium ionic liquid/carbon nanofiller systems: Chemorheology and properties

    Directory of Open Access Journals (Sweden)

    H. Maka

    2014-10-01

    Full Text Available Epoxy nanocomposites with commercial carbon nanotubes (CNT or graphene (GN have been prepared using phosphonium ionic liquid [trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl phosphinate, IL-f]. IL-f served simultaneously as nanofiller dispersing medium and epoxy resin catalytic curing agent. An influence of IL-f/epoxy weight ratio (3, 6 and 9/100, phr, carbon nanofiller type and content on viscosity of epoxy compositions during storage at ambient temperature was evaluated. Curing process was controlled for neat and CNT or GN modified epoxy compositions (0.25-1.0 wt.% load using differential scanning calorimetry and rheometry. Epoxy nanocomposites exhibited slightly increased glass transition temperature values (146 to 149°C whereas tan δ and storage modulus decreased (0.30 to 0.27 and 2087 to 1070 MPa, respectively as compared to reference material. Crosslink density regularly decreased for composites with increasing CNT content (11 094 to 7 020 mol/m3. Electrical volume resistivity of the nanocomposites was improved in case of CNT to 4•101 Ω•m and GN to 2•105 Ω•m (nanofiller content 1 wt.%. Flame retardancy was found for modified epoxy materials with as low GN and phosphorus content as 0.25 and 0.7 wt.%, respectively (increase of limiting oxygen index to 26.5%.

  4. Los cambios de temperatura en los revestimientos epoxi II

    Directory of Open Access Journals (Sweden)

    Fernández Cánovas, M.

    1970-04-01

    Full Text Available This article is the second part of a previous paper published by the author in no. 189 of this magazine. It describes the tests carried out to check the theoretical results published in the earlier article. The tests have consisted in submitting concrete slabs covered with a layer of epoxi mortar to certain thermal conditions, to check the behaviour of the covering in the face of thermal changes. In all the tests, described in detail in the article, the epoxi layer has behaved extremely well, and no bonding failure has been observed, nor failures in the concrete base or in the epoxi layer.Este artículo es la segunda parte de un trabajo publicado por el autor en el número 189 de esta revista, y en él se realiza una descripción de los ensayos prácticos llevados a cabo para complementar el estudio teórico publicado en aquella primera parte. Los ensayos han consistido en someter a placas de hormigón revestidas de una Kipa de mor tero epoxi a determinadas condiciones térmicas, con el fin de poder comprobar el comportamiento del revestimiento frente a los cambios de temperatura. En todos los ensayos realizados y que, con detalle, están descritos en este artículo, el comportamiento de los revestimientos de mortero epoxi ha sido excelente, no habiéndose notado ningún fallo de adherencia, ni roturas en la base de hormigón, ni en la capa de mortero epoxi.

  5. Energy absorption and failure response of silk/epoxy composite square tubes: Experimental

    DEFF Research Database (Denmark)

    Oshkovr, Simin Ataollahi; Taher, Siavash Talebi; A. Eshkoor, Rahim

    2012-01-01

    This paper focuses on natural silk/epoxy composite square tubes energy absorption and failure response. The tested specimens were featured by a material combination of different lengths and same numbers of natural silk/epoxy composite layers in form of reinforced woven fabric in thermosetting epoxy...

  6. Measurements of print-through in graphite fiber epoxy composites

    Science.gov (United States)

    Jaworske, Donald A.; Jeunnette, Timothy T.; Anzic, Judith M.

    1989-01-01

    High-reflectance accurate-contour mirrors are needed for solar dynamic space power systems. Graphite fiber epoxy composites are attractive candidates for such applications owing to their high modulus, near-zero coefficient of thermal expansion, and low mass. However, mirrors prepared from graphite fiber epoxy composite substrates often exhibit print-through, a distortion of the surface, which causes a loss in solar specular reflectance. Efforts to develop mirror substrates without print-through distortion require a means of quantifying print-through. Methods have been developed to quantify the degree of print-through in graphite fiber epoxy composite specimens using surface profilometry.

  7. Optical storage in azobenzene-containing epoxy polymers processed as Langmuir Blodgett films

    International Nuclear Information System (INIS)

    Fernández, Raquel; Mondragon, Iñaki; Sanfelice, Rafaela C.; Pavinatto, Felippe J.; Oliveira, Osvaldo N.; Oyanguren, Patricia; Galante, María J.

    2013-01-01

    In this study, azocopolymers containing different main-chain segments have been synthesized with diglycidyl ether of bisphenol A (DGEBA, DER 332, n = 0.03) and the azochromophore Disperse Orange 3 (DO3) cured with two monoamines, viz. benzylamine (BA) and m-toluidine (MT). The photoinduced birefringence was investigated in films produced with these azopolymers using the spin coating (SC) and Langmuir Blodgett (LB) techniques. In the LB films, birefringence increased with the content of azochromophore and the film thickness, as expected. The nanostructured nature of the LB films led to an enhanced birefringence and faster dynamics in the writing process, compared to the SC films. In summary, the combination of azocopolymers and the LB method may allow materials with tuned properties for various optical applications, including in biological systems were photoisomerization may be used to trigger actions such as drug delivery. Highlights: ► Langmuir Blodgett (LB) films of epoxy-based azopolymers were obtained and analyzed. ► Optical properties of LB and spin coated (SC) films were compared. ► Azo content, structure, laser power and number of layers were main factors studied. ► LB films had larger free volume for the azobenzenes isomerization than SC. ► LB films led to higher birefringence and faster dynamics compared to SC

  8. Optical storage in azobenzene-containing epoxy polymers processed as Langmuir Blodgett films

    Energy Technology Data Exchange (ETDEWEB)

    Fernández, Raquel; Mondragon, Iñaki [‘Materials - Technologies’ Group, Department of Chemical and Environmental Engineering, Polytechnic School, Universidad País Vasco/Euskal Herriko Unibertsitatea, Pza Europa 1, 20018 Donostia-San Sebastián (Spain); Sanfelice, Rafaela C.; Pavinatto, Felippe J.; Oliveira, Osvaldo N. [Instituto de Física de São Carlos, Universidade de São Paulo, Av. Trabalhador São Carlense, 400, Centro, CEP 13560-970, São Carlos (Brazil); Oyanguren, Patricia [Institute of Materials Science and Technology (INTEMA), University of Mar del Plata and National Research Council (CONICET), J. B. Justo 4302, 7600 Mar del Plata (Argentina); Galante, María J., E-mail: galant@fi.mdp.edu.ar [Institute of Materials Science and Technology (INTEMA), University of Mar del Plata and National Research Council (CONICET), J. B. Justo 4302, 7600 Mar del Plata (Argentina)

    2013-04-01

    In this study, azocopolymers containing different main-chain segments have been synthesized with diglycidyl ether of bisphenol A (DGEBA, DER 332, n = 0.03) and the azochromophore Disperse Orange 3 (DO3) cured with two monoamines, viz. benzylamine (BA) and m-toluidine (MT). The photoinduced birefringence was investigated in films produced with these azopolymers using the spin coating (SC) and Langmuir Blodgett (LB) techniques. In the LB films, birefringence increased with the content of azochromophore and the film thickness, as expected. The nanostructured nature of the LB films led to an enhanced birefringence and faster dynamics in the writing process, compared to the SC films. In summary, the combination of azocopolymers and the LB method may allow materials with tuned properties for various optical applications, including in biological systems were photoisomerization may be used to trigger actions such as drug delivery. Highlights: ► Langmuir Blodgett (LB) films of epoxy-based azopolymers were obtained and analyzed. ► Optical properties of LB and spin coated (SC) films were compared. ► Azo content, structure, laser power and number of layers were main factors studied. ► LB films had larger free volume for the azobenzenes isomerization than SC. ► LB films led to higher birefringence and faster dynamics compared to SC.

  9. Void-free epoxy castings for cryogenic insulators and seals

    International Nuclear Information System (INIS)

    Quirk, J.F.

    1983-01-01

    The design of the Westinghouse Magnet for the Oak Ridge National Laboratory's Large Coil Program (LCP) incorporates a main lead bushing which transmits heat-leak loads by conduction to the supercritical helium stream. The bushing, which consists of epoxy resin cast about a copper conductor, must be electrically insulated, vacuum tight and be capable of withstanding the stresses encountered in cryognic service. The seal design of the bushing is especially important; leakage from either the helium system or the external environment into the vacuum will cause the magnet to quench. Additionally, the epoxy-resin casting must resist mechanical loads caused by the weight of leads attached to the bushing and thermal stresses transmitted to the epoxy via the conductor. The epoxy resin is cast about the conductor in such a way as to provide the required vacuum tight seal. The technique by which this is accomplished is reviewed. Equally important is the elimination of voids in the epoxy which will act as stress-concentrating discontinuities during cooling to or warming from 4K. The types of voids that could be expected and their causes are described. The paper reviews techniques employed to eliminate voids within the cast-resin portion of the bushing

  10. Flexural properties of treated and untreated kenaf/epoxy composites

    International Nuclear Information System (INIS)

    Yousif, B.F.; Shalwan, A.; Chin, C.W.; Ming, K.C.

    2012-01-01

    Graphical abstract: Untreated kenaf fibre/epoxy composites. Treated kenaf fibre/epoxy composites. Highlights: ► Treatment of kenaf fibres with 6% NaOH has improved the flexural properties of epoxy composites. ► Interfacial adhesion of the natural fibres is controlled by the microstructure of the fibres. ► Kenaf fibres have a potential to replace glass fibres for flexural applications. -- Abstract: In the current work, flexural properties of unidirectional long kenaf fibre reinforced epoxy (KFRE) composites are studied. The kenaf fibres were prepared into two types as untreated and treated (with 6% NaOH). The failure mechanism and damage features of the materials were categorized with the surface observation by scanning electron microscope (SEM). The results revealed that reinforcement of epoxy with treated kenaf fibres increased the flexural strength of the composite by about 36%, while, untreated fibres introduced 20% improvement. This was mainly due to the high improvement of the chemical treatment (NaOH) on the interfacial adhesion of the fibres and the porosity of the composites which prevented the debonding, detachments or pull out of fibres. For untreated KFRE, the fracture mechanisms were debonding, tearing, detachments and pull out of fibres. The developed composite exhibited superior properties compared to the previous composites based on natural and synthetic fibres.

  11. Characterization of epoxy hybrid composites filled with cellulose fibers and nano-SiC

    KAUST Repository

    Alamri, H.

    2012-04-06

    Three different approaches have been applied and investigated to enhance the thermal and mechanical properties of epoxy resin. Epoxy system reinforced with either recycled cellulose fibers (RCF) or nanosilicon carbide (n-SiC) particles as well as with both RCF and n-SiC has been fabricated and investigated. The effect of RCF/n-SiC dispersion on the mechanical and thermal properties of these composites has been characterized. The fracture surface morphology and toughness mechanisms were investigated by scanning electron microscopy. The dispersion of n-SiC particles into epoxy nanocomposites was studied by synchrotron radiation diffraction and transmission electron microscopy. Results indicated that mechanical properties increased as a result of the addition of n-SiC. The presence of RCF layers significantly increased the mechanical properties of RCF/epoxy composites when compared with neat epoxy and its nanocomposites. The influence of the addition of n-SiC to RCF/epoxy composites in mechanical properties was found to be positive in toughness properties. At high temperatures, thermal stability of neat epoxy increased due to the presence of either n-SiC particles or RCF layers. However, the presence of RCF accelerated the thermal degradation of neat epoxy as well as the addition of n-SiC to RCF/epoxy samples increased the rate of the major thermal degradation. © 2012 Wiley Periodicals, Inc.

  12. ORGANIC/INORGANIC HYBRID EPOXY NANOCOMPOSITES BASED ON OCTA(AMINOPHENYL)SILSESQUIOXANE

    Institute of Scientific and Technical Information of China (English)

    Hai-bo Fan; Rong-jie Yang; Xiang-mei Li

    2013-01-01

    Octa(aminophenyl)silsesquioxane (OAPS) was used as the curing agent of diglycidyl ether of bisphenol-A (DGEBA) epoxy resin.A study on comparison of DGEBA/OAPS with DGEBA/4,4'-diaminodiphenyl sulfone (DDS) epoxy resins was achieved.Differential scanning calorimetry was used to investigate the curing reaction and its kinetics,and the glass transition of DGEBA/OAPS.Thermogravimetric analysis was used to investigate thermal decomposition of the two kinds of epoxy resins.The reactions between amino groups and epoxy groups were investigated using Fourier transform infrared spectroscopy.Scanning electron microscopy was used to observe morphology of the two epoxy resins.The results indicated that OAPS had very good compatibility with DGEBA in molecular level,and could form a transparent DGEBA/OAPS resin.The curing reaction of the DGEBA/OAPS prepolymer could occur under low temperatures compared with DGEBA/DDS.The DGEBA/OAPS resin didn't exhibit glass transition,but the DGEBA/DDS did,which meant that the large cage structure of OAPS limited the motion of chains between the cross-linking points.Measurements of the contact angle indicated that the DGEBA/OAPS showed larger angles with water than the DGEBA/DDS resin.Thermogravimetric analysis indicated that the incorporation of OAPS into epoxy system resulted in low mass loss rate and high char yield,but its initial decomposition temperature seemed to be lowered.

  13. Exit Presentation: Infrared Thermography on Graphite/Epoxy

    Science.gov (United States)

    Comeaux, Kayla

    2010-01-01

    This slide presentation reports on the internship project that was accomplished during the summer of 2010. The objectives of the project were to: (1) Simulate Flash Thermography on Graphite/Epoxy Flat Bottom hole Specimen and thin void specimens, (2) Obtain Flash Thermography data on Graphite/Epoxy flat bottom hole specimens, (3) Compare experimental results with simulation results, Compare Flat Bottom Hole Simulation with Thin Void Simulation to create a graph to determine size of IR Thermography detected defects

  14. Realtime 3D stress measurement in curing epoxy packaging

    DEFF Research Database (Denmark)

    Richter, Jacob; Hyldgård, A.; Birkelund, Karen

    2007-01-01

    This paper presents a novel method to characterize stress in microsystem packaging. A circular p-type piezoresistor is implemented on a (001) silicon chip. We use the circular stress sensor to determine the packaging induced stress in a polystyrene tube filled with epoxy. The epoxy curing process...

  15. Galling Resistance of An Anti-friction Coating on Oil-casing Couplings

    Directory of Open Access Journals (Sweden)

    Zhao Shilong

    2016-01-01

    Full Text Available Generally, oil tubing and casing connections made of carbon steel are connected using phosphate-treated coupling, but high-grade steel oil casing can only be connected using copperized couplings, which are expensive and result in environmental pollution. A new anti-friction coating was prepared by adding suitable amounts of nanoparticles into a highly pure and concentrated nano-copper suspension, with epoxy resin as a binder. Laboratory tests and full-scale make and break tests show that a heterogeneous copper layer is formed after curing when this coating was applied to the phosphate layer surface of couplings made of P110 and P110S casings. This can greatly reduce the make-up torque of casing thread, and can effectively improve or even eliminate galling of high-grade steel oil casing.

  16. Magnetoelectric behavior of carbonyl iron mixed Mn oxide-coated ferrite nanoparticles

    Science.gov (United States)

    Ahad, Faris B. Abdul; Lee, Shang-Fan; Hung, Dung-Shing; Yao, Yeong-Der; Yang, Ruey-Bin; Lin, Chung-Kwei; Tsay, Chien-Yie

    2010-05-01

    The dielectric and magnetic properties of manganese oxide-coated Fe3O4 nanoparticles (NPs) were measured by the cavity perturbation method at x-band microwave frequencies ranging from 7-12.5 GHz with controlled external magnetic field up to 2.2 kOe at room temperature. Different ratios (5%, 10%, and 20% by weight) of coated NPs were prepared by sol-gel method then mixed with carbonyl iron powder in epoxy matrix. The saturation magnetization is inversely proportional to the NPs ratio in the mixture between 150 and 180 emu/g. The real part of the permittivity decreased with increasing NPs concentration, but the permittivity change by magnetic field increased. The tunability behavior is explained by insulator-ferromagnetic interface magnetoelectricity and the large surface volume ratio for the NPs.

  17. Microencapsulation of Self Healing Agents for Corrosion Control Coatings

    Science.gov (United States)

    Jolley, S. T.; Li, W.; Buhrow, J. W.; Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, is a very costly problem that has a major impact on the global economy. Results from a 2-year breakthrough study released in 2002 by the U.S. Federal Highway Administration (FHWA) showed that the total annual estimated direct cost associated with metallic corrosion in nearly every U.S. industry sector was a staggering $276 billion, approximately 3.1% of the nation's Gross Domestic Product (GOP). Corrosion protective coatings are widely used to protect metallic structures from the detrimental effects of corrosion but their effectiveness can be seriously compromised by mechanical damage, such as a scratch, that exposes the metallic substrate. The incorporation of a self healing mechanism into a corrosion control coating would have the potential to significantly increase its effectiveness and useful lifetime. This paper describes work performed to incorporate a number of microcapsule-based self healing systems into corrosion control coatings. The work includes the preparation and evaluation of self-healing systems based on curable epoxy, acrylate, and siloxane resins, as well as, microencapsulated systems based on passive, solvent born, healing agent delivery. The synthesis and optimization of microcapsule-based self healing systems for thin coating (less than 100 micron) will be presented.

  18. Enhanced Flexural Strength of Tellurium Nanowires/epoxy Composites with the Reinforcement Effect of Nanowires

    Science.gov (United States)

    Balguri, Praveen Kumar; Harris Samuel, D. G.; Aditya, D. B.; Vijaya Bhaskar, S.; Thumu, Udayabhaskararao

    2018-02-01

    Investigating the mechanical properties of polymer nanocomposite materials has been greatly increased in the last decade. In particular, flexural strength plays a major role in resisting bending and shear loads of a composite material. Here, one dimensional (1D) tellurium nanowires (TeNWs) reinforced epoxy composites have been prepared and the flexural properties of resulted TeNWs/epoxy nanocomposites are studied. The diameter and length of the TeNWs used to make TeNWs/epoxy nanocomposites are 21±2.5 nm and 697±87 nm, respectively. Plain and TeNWs/epoxy nanocomposites are characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA), and differential thermal analysis (DTA). Furthermore, significant enhancement in the flexural strength of TeNWs/epoxy nanocomposite is observed in comparison to plain epoxy composite, i.e. flexural strength is increased by 65% with the addition of very little amount of TeNWs content (0.05 wt.%) to epoxy polymer. Structural details of plain and TeNWs/epoxy at micrometer scale were examined by scanning electron microscopy (SEM). We believe that our results provide a new type of semiconductor nanowires based high strength epoxy polymer nanocomposites.

  19. Behaviour of Epoxy Silica Nanocomposites Under Static and Creep Loading

    Science.gov (United States)

    Constantinescu, Dan Mihai; Picu, Radu Catalin; Sandu, Marin; Apostol, Dragos Alexandru; Sandu, Adriana; Baciu, Florin

    2017-12-01

    Specific manufacturing technologies were applied for the fabrication of epoxy-based nanocomposites with silica nanoparticles. For dispersing the fillers in the epoxy resin special equipment such as a shear mixer and a high energy sonicator with temperature control were used. Both functionalized and unfunctionalized silica nanoparticles were added in three epoxy resins. The considered filling fraction was in most cases 0.1, 0.3 and 0.5 wt%.. The obtained nanocomposites were subjected to monotonic uniaxial and creep loading at room temperature. The static mechanical properties were not significantly improved regardless the filler percentage and type of epoxy resin. Under creep loading, by increasing the stress level, the nanocomposite with 0.1 wt% silica creeps less than all other materials. Also the creep rate is reduced by adding silica nanofillers.

  20. Synthesis and characterization of polyimide-epoxy hybrid films

    International Nuclear Information System (INIS)

    Butt, M.S.; Akhter, Z.; Siddiqi, H.M.

    2011-01-01

    Composites from polyimide and epoxy-amine were prepared aiming for enhancing its thermal and mechanical properties. Polyimide-epoxy-amine hybrid films were prepared by blending of polyimide and epoxy-amine in different ratios whereas, polyimide was prepared by reacting 1,2-di(p-aminophenyloxy)ethylene with 3,3/sub '/4,4/sub '/-benzophenone tetracarboxylic acid dianhydride. The blend systems with Araldite LY564 (1,4-butanediolediglycidyl ether) (BDDE) and Hardener HY2954 (3,3/sub '/-dimethyl-4,4/sub '/-diamino dicyclohexyl)methane (MACM) were investigated in term of thermal, mechanical and viscoelastic measurements. Thermal stability was determined using thermogravimetric analysis. The effect of the polyimide content on the glass transition temperature (Tg) and thermal stability was observed. Viscoelastic measurements showed that the glass transition temperature shifted with the increase of polyimide content. The composites showed higher thermal stability in comparison with neat epoxy-amine matrix for higher polyimide concentration. The effect of polyimide content on the mechanical properties was also investigated. The tensile measurements of the films showed that with the increase of polyimide content the tensile modulus of the films was increased. (author)