Adhesion between coating layers based on epoxy and silicone

DEFF Research Database (Denmark)

Svendsen, Jacob R.; Kontogeorgis, Georgios; Kiil, Søren

2007-01-01

The adhesion between a silicon tie-coat and epoxy primers, used in marine coating systems, has been studied in this work. Six epoxy coatings (with varying chain lengths of the epoxy resins), some of which have shown problems with adhesion to the tie-coat during service life, have been considered....... The experimental investigation includes measurements of the surface tension of the tie-coat and the critical surface tensions of the epoxies, topographic investigation of the surfaces of cured epoxy coatings via atomic force microscopy (AFM), and pull-off tests for investigating the strength of adhesion...... to the silicon/epoxy systems. Calculations for determining the roughness factor of the six epoxy coatings (based on the AFM topographies) and the theoretical work of adhesion have been carried out. The coating surfaces are also characterized based on the van Oss-Good theory. Previous studies on the modulus...

Epoxy based photoresist/carbon nanoparticle composites

DEFF Research Database (Denmark)

Lillemose, Michael; Gammelgaard, Lauge; Richter, Jacob

2008-01-01

We have fabricated composites of SU-8 polymer and three different types of carbon nanoparticles (NPs) using ultrasonic mixing. Structures of composite thin films have been patterned on a characterization chip with standard UV photolithography. Using a four-point bending probe, a well defined stress...... is applied to the composite thin film and we have demonstrated that the composites are piezoresistive. Stable gauge factors of 5-9 have been measured, but we have also observed piezoresistive responses with gauge factors as high as 50. As SU-8 is much softer than silicon and the gauge factor of the composite...

Single photoresist masking for local porous Si formation

International Nuclear Information System (INIS)

Hourdakis, E; Nassiopoulou, A G

2014-01-01

A simple process for local electrochemical porous Si formation on a Si wafer using a photoresist mask was developed. In this respect, the AZ9260 photoresist from MicroChemicals was used, which is easily removed by simple immersion in acetone after the electrochemical process. The photoresist layer thickness and its adhesion to the Si substrate were optimized for increased etch resistance to the anodization solution. Using the above process, mesoporous Si layers as thick as 50 μm were locally formed on the Si wafer through the photoresist mask. The developed process paves the way towards a simple industrial batch Si technology process for the fabrication of mixed Si wafers containing local porous Si areas. These wafers are very interesting for future system-on-chip (SoC) applications, including RF analog/digital and sensors/electronics SoCs. (technical note)

Preparation of a bio-based epoxy with comparable properties to those of petroleum-based counterparts

Directory of Open Access Journals (Sweden)

X. Q. Liu

2012-04-01

Full Text Available In this paper a bio-based epoxy with outstanding thermal and mechanical properties was synthesized using a rosin-based epoxy monomer and a rosin-based curing agent. The chemical structures of rosin based epoxy monomer and curing agent were confirmed by Nuclear Magnetic Resonance (NMR and Fourier Transform Infrared (FT-IR spectra. The flexural mechanical and dynamic mechanical properties as well as thermal stability of the cured epoxy were investigated. The results showed that the cured epoxy exhibited a glass transition temperature (Tg of 164°C and its flexural strength and modulus were as high as 70 and 2200 MPa, respectively. This indicated that a wholly bio-based epoxy resin possessing high performance was successfully obtained.

Viscoelastic properties of graphene-based epoxy resins

Science.gov (United States)

Nobile, Maria Rossella; Fierro, Annalisa; Rosolia, Salvatore; Raimondo, Marialuigia; Lafdi, Khalid; Guadagno, Liberata

2015-12-01

In this paper the viscoelastic properties of an epoxy resin filled with graphene-based nanoparticles have been investigated in the liquid state, before curing, by means of a rotational rheometer equipped with a parallel plate geometry. Exfoliated graphite was prepared using traditional acid intercalation followed by a sudden treatment at high temperature (900°C). The percentage of exfoliated graphite was found to be 56%. The epoxy matrix was prepared by mixing a tetrafunctional precursor with a reactive diluent which produces a significant decrease in the viscosity of the epoxy precursor so that the dispersion step of nanofillers in the matrix can easily occur. The hardener agent, the 4,4-diaminodiphenyl sulfone (DDS), was added at a stoichiometric concentration with respect to all the epoxy rings. The inclusion of the partially exfoliated graphite (pEG) in the formulated epoxy mixture significantly modifies the rheological behaviour of the mixture itself. The epoxy mixture, indeed, shows a Newtonian behaviour while, at 3 wt % pEG content, the complex viscosity of the nanocomposite clearly shows a shear thinning behaviour with η* values much higher at the lower frequencies. The increase in complex viscosity with the increasing of the partially exfoliated graphite content was mostly caused by a dramatic increase in the storage modulus. All the graphene-based epoxy mixtures were cured by a two-stage curing cycles: a first isothermal stage was carried out at the lower temperature of 125°C for 1 hour while the second isothermal stage was performed at the higher temperature of 200°C for 3 hours. The mechanical properties of the cured nanocomposites show high values in the storage modulus and glass transition temperature.

A Novel, Aqueous Surface Treatment To Thermally Stabilize High Resolution Positive Photoresist Images*

Science.gov (United States)

Grunwald, John J.; Spencer, Allen C.

1986-07-01

The paper describes a new approach to thermally stabilize the already imaged profile of high resolution positive photoresists such as ULTRAMAC" PR-914. ***XD-4000, an aqueous emulsion of a blend of fluorine-bearing compounds is spun on top of the developed, positive photoresist-imaged wafer, and baked. This allows the photoresist to withstand temperatures up to at least 175 deg. C. while essentially maintaining vertical edge profiles. Also, adverse effects of "outgassing" in harsh environments, ie., plasma and ion implant are greatly minimized by allowing the high resolution imaged photoresist to be post-baked at "elevated" temperatures. Another type of product that accomplishes the same effect is ***XD-4005, an aqueous emulsion of a high temperature-resistant polymer. While the exact mechanism is yet to be identified, it is postulated that absorption of the "polymeric" species into the "skin" of the imaged resist forms a temperature resistant "envelope", thereby allowing high resolution photoresists to also serve in a "high temperature" mode, without reticulation, or other adverse effects due to thermal degradation. SEM's are presented showing imaged ULTRAMAC" PR-914 and ULTRAMAC" **EPA-914 geometries coated with XD-4000 or XD-4005 and followed by plasma etched oxide,polysilicon and aluminum. Selectivity ratios are compared with and without the novel treatment and are shown to be significantly better with the treatment. The surface-treated photoresist for thermal resistance remains easily strippable in solvent-based or plasma media, unlike photoresists that have undergone "PRIST" or other gaseous thermal stabilization methods.

Fracture behavior of α-zirconium phosphate-based epoxy nanocomposites

International Nuclear Information System (INIS)

Sue, H.-J.; Gam, K.T.; Bestaoui, N.; Clearfield, A.; Miyamoto, M.; Miyatake, N.

2004-01-01

The fracture behaviors of α-zirconium phosphate (α-ZrP) based epoxy nanocomposites, with and without core-shell rubber (CSR) toughening, were investigated. The state of exfoliation and dispersion of α-ZrP nanofiller in epoxy were characterized using X-ray scattering and various microscopy tools. The level of enhancement in storage moduli of epoxy nanocomposite against neat epoxy is found to depend on the state of exfoliation of α-ZrP as well as the damping characteristics of the epoxy matrix. The fracture process in epoxy nanocomposite is dominated by preferred crack propagation along the weak intercalated α-ZrP interfaces, and the presence of α-ZrP does not alter the fracture toughness of the epoxy matrix. However, the toughening using CSR can significantly improve the fracture toughness of the nanocomposite. The fracture mechanisms responsible for such a toughening effect in CSR-toughened epoxy nanocomposite are rubber particle cavitation, followed by shear banding of epoxy matrix. The ductility and toughenability of epoxy do not appear to be affected by the incorporation of α-ZrP. Approaches for producing toughened high performance polymer nanocomposites are discussed

Decisive factors affecting plasma resistance and roughness formation in ArF photoresist

Energy Technology Data Exchange (ETDEWEB)

Jinnai, Butsurin; Uesugi, Takuji; Koyama, Koji; Samukawa, Seiji [Institute of Fluid Science, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Kato, Keisuke; Yasuda, Atsushi; Maeda, Shinichi [Yokohama Research Laboratories, Mitsubishi Rayon Co., Ltd, 10-1 Daikoku-cho, Tsurumi-ku, Yokohama 230-0053 (Japan); Momose, Hikaru, E-mail: samukawa@ifs.tohoku.ac.j [Corporate Research Laboratories, Mitsubishi Rayon Co., Ltd, 2-1 Miyuki-cho, Otake, Hiroshima 739-0693 (Japan)

2010-10-06

Low plasma resistance and roughness formation in an ArF photoresist are serious issues in plasma processes. To resolve these issues, we investigated several factors that affect the roughness formation and plasma resistance in an ArF photoresist. We used our neutral beam process to categorize the effects of species from the plasma on the ArF photoresist into physical bombardment, chemical reactions and ultraviolet/vacuum ultraviolet (UV/VUV) radiation. The UV/VUV radiation drastically increased the etching rates of the ArF photoresist films, and, in contrast, chemical reactions increased the formation of surface roughness. FTIR analysis indicated that the UV/VUV radiation preferentially dissociates C-H bonds in the ArF photoresist, rather than C=O bonds, because of the dissociation energies of the bonds. This indicated that the etching rates of the ArF photoresist are determined by the UV/VUV radiation because this radiation can break C-H bonds, which account for the majority of structures in the ArF photoresist. In contrast, FTIR analysis showed that chemical species such as radicals and ions were likely to react with C=O bonds, in particular C=O bonds in the lactone groups of the ArF photoresist, due to the structural and electronic effects of the lactone groups. As a result, the etching rates of the ArF photoresist can vary in different bond structures, leading to increased surface roughness in the ArF photoresist.

Improving plasma resistance and lowering roughness in an ArF photoresist by adding a chemical reaction inhibitor

International Nuclear Information System (INIS)

Jinnai, Butsurin; Uesugi, Takuji; Koyama, Koji; Samukawa, Seiji; Kato, Keisuke; Yasuda, Atsushi; Maeda, Shinichi; Momose, Hikaru

2010-01-01

Major challenges associated with 193 nm lithography using an ArF photoresist are low plasma resistance and roughness formation in the ArF photoresist during plasma processes. We have previously found decisive factors affecting the plasma resistance and roughness formation in an ArF photoresist: plasma resistance is determined by UV/VUV radiation, and roughness formation is dominated by chemical reactions. In this study, based on our findings on the interaction between plasma radiation species and ArF photoresist polymers, we proposed an ArF photoresist with a chemical reaction inhibitor, which can trap reactive species from the plasma, and characterized the performances of the resultant ArF photoresist through neutral beam experiments. Hindered amine light stabilizers, i.e. 4-hydroxy-2,2,6,6-tetramethyl-1-piperidinyloxy (HO-TEMPO), were used as the chemical reaction inhibitor. Etching rates of the ArF photoresist films were not dependent on the HO-TEMPO content in the irradiations without chemical reactions or under UV/VUV radiation. However, in the irradiation with chemical reactions, the etching rates of the ArF photoresist films decreased as the HO-TEMPO content increased. In addition, the surface roughness decreased with the increase in the additive amount of chemical reaction inhibitor. According to FTIR analysis, a chemical reaction inhibitor can inhibit the chemical reactions in ArF photoresist films through plasma radicals. These results indicate that a chemical reaction inhibitor is effective against chemical reactions, resulting in improved plasma resistance and less roughness in an ArF photoresist. These results also support our suggested mechanism of plasma resistance and roughness formation in an ArF photoresist.

Quantitative approach for optimizing e-beam condition of photoresist inspection and measurement

Science.gov (United States)

Lin, Chia-Jen; Teng, Chia-Hao; Cheng, Po-Chung; Sato, Yoshishige; Huang, Shang-Chieh; Chen, Chu-En; Maruyama, Kotaro; Yamazaki, Yuichiro

2018-03-01

Severe process margin in advanced technology node of semiconductor device is controlled by e-beam metrology system and e-beam inspection system with scanning electron microscopy (SEM) image. By using SEM, larger area image with higher image quality is required to collect massive amount of data for metrology and to detect defect in a large area for inspection. Although photoresist is the one of the critical process in semiconductor device manufacturing, observing photoresist pattern by SEM image is crucial and troublesome especially in the case of large image. The charging effect by e-beam irradiation on photoresist pattern causes deterioration of image quality, and it affect CD variation on metrology system and causes difficulties to continue defect inspection in a long time for a large area. In this study, we established a quantitative approach for optimizing e-beam condition with "Die to Database" algorithm of NGR3500 on photoresist pattern to minimize charging effect. And we enhanced the performance of measurement and inspection on photoresist pattern by using optimized e-beam condition. NGR3500 is the geometry verification system based on "Die to Database" algorithm which compares SEM image with design data [1]. By comparing SEM image and design data, key performance indicator (KPI) of SEM image such as "Sharpness", "S/N", "Gray level variation in FOV", "Image shift" can be retrieved. These KPIs were analyzed with different e-beam conditions which consist of "Landing Energy", "Probe Current", "Scanning Speed" and "Scanning Method", and the best e-beam condition could be achieved with maximum image quality, maximum scanning speed and minimum image shift. On this quantitative approach of optimizing e-beam condition, we could observe dependency of SEM condition on photoresist charging. By using optimized e-beam condition, measurement could be continued on photoresist pattern over 24 hours stably. KPIs of SEM image proved image quality during measurement and

Epoxy-based carbon nanotubes reinforced composites

CSIR Research Space (South Africa)

Kesavan Pillai, Sreejarani

2011-04-01

Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... and modifiers to create products with an almost unlimited range and variety of performance properties [The epoxy book, 2000]. Epoxy resins are widely used as high-grade synthetic resins, for example, in the electronics, aeronautics and astronautic industries...

Gold Nanoparticles-Coated SU-8 for Sensitive Fluorescence-Based Detections of DNA

DEFF Research Database (Denmark)

Cao, Cuong; Birtwell, Sam W.; Høgberg, Jonas

2012-01-01

SU-8 epoxy-based negative photoresist has been extensively employed as a structural material for fabrication of numerous biological microelectro-mechanical systems (Bio-MEMS) or lab-on-a-chip (LOC) devices. However, SU-8 has a high autofluorescence level that limits sensitivity of microdevices...... for various Bio-MEMs and LOC devices that use SU-8 as a structural material....

Progress in deep-UV photoresists

Indian Academy of Sciences (India)

Unknown

This paper reviews the recent development and challenges of deep-UV photoresists and their ... small amount of acid, when exposed to light by photo- chemical ... anomalous insoluble skin and linewidth shift when the. PEB was delayed.

Epoxy-based carbon nanotubes reinforced composites

CSIR Research Space (South Africa)

Kesavan Pillai, Sreejarani

2011-04-01

Full Text Available of the three major epoxy resin producers worldwide [May, 1987]. Epoxy resin is most commonly used as a matrix for advanced composites due to their superior thermal, mechanical and electrical properties; dimensional stability and chemical resistance. Epoxy... are electrical insulators, and the widespread use of the epoxy resins for many high-performance applications is constrained because of their inherent brittleness, delamination and fracture toughness limitations. There were quite a few approaches to enhance...

Using an SU-8 Photoresist Structure and Cytochrome C Thin Film Sensing Material for a Microbolometer

Directory of Open Access Journals (Sweden)

Guo-Dung John Su

2012-11-01

Full Text Available There are two critical parameters for microbolometers: the temperature coefficient of resistance (TCR of the sensing material, and the thermal conductance of the insulation structure. Cytochrome c protein, having a high TCR, is a good candidate for infrared detection. We can use SU-8 photoresist for the thermal insulation structure, given its low thermal conductance. In this study, we designed a platform structure based on a SU-8 photoresist. We fabricated an infrared sensing pixel and recorded a high TCR for this new structure. The SU-8 photoresist insulation structure was fabricated using the exposure dose method. We experimentally demonstrated high values of TCR from 22%/K to 25.7%/K, and the measured noise was 1.2 × 10–8 V2/Hz at 60 Hz. When the bias current was 2 μA, the calculated voltage responsivity was 1.16 × 105 V/W. This study presents a new kind of microbolometer based on cytochrome c protein on top of an SU-8 photoresist platform that does not require expensive vacuum deposition equipment.

Nanoparticle Photoresists: Ligand Exchange as a New, Sensitive EUV Patterning Mechanism

KAUST Repository

Kryask, Marie

2013-01-01

Hybrid nanoparticle photoresists and their patterning using DUV, EUV, 193 nm lithography and e-beam lithography has been investigated and reported earlier. The nanoparticles have demonstrated very high EUV sensitivity and significant etch resistance compared to other standard photoresists. The current study aims at investigating and establishing the underlying mechanism for dual tone patterning of these nanoparticle photoresist systems. Infrared spectroscopy and UV absorbance studies supported by mass loss and dissolution studies support the current model. © 2013SPST.

Functionalization of SU-8 photoresist surfaces with IgG proteins

International Nuclear Information System (INIS)

Blagoi, Gabriela; Keller, Stephan; Johansson, Alicia; Boisen, Anja; Dufva, Martin

2008-01-01

The negative epoxy-based photoresist SU-8 has a variety of applications within microelectromechanical systems (MEMS) and lab-on-a-chip systems. Here, several methods to functionalize SU-8 surfaces with IgG proteins were investigated. Fluorescent labeled proteins and fluorescent sandwich immunoassays were employed to characterize the binding efficiency of model proteins to bare SU-8 surface, SU-8 treated with cerium ammonium nitrate (CAN) etchant and CAN treated surfaces modified by aminosilanization. The highest binding capacity of antibodies was observed on bare SU-8. This explains why bare SU-8 in a functional fluorescent sandwich immunoassay detecting C-reactive protein (CRP) gave twice as high signal as compared with the other two surfaces. Immunoassays performed on bare SU-8 and CAN treated SU-8 resulted in detection limits of CRP of 30 and 80 ng/ml respectively which is sufficient for detecting CRP in clinical samples, where concentrations of 3-10 μg/ml are normal for healthy individuals. In conclusion, bare SU-8 and etched SU-8 can be modified with antibodies by a simple adsorption procedure which simplifies building lab-on-a-chip systems in SU-8. Additionally, we report the fabrication process and use of microwells created in a SU-8 layer with the same dimensions as a standard microscope glass slide that could fit into fluorescent scanners. The SU-8 microwells minimize the reagent consumption and are straightforward to handle compared to SU-8 coated microscope slides

Nanoparticle Photoresists: Ligand Exchange as a New, Sensitive EUV Patterning Mechanism

KAUST Repository

Kryask, Marie; Trikeriotis, Markos; Ouyang, Christine; Chakrabarty, Sovik; Giannelis, Emmanuel P.; Ober, Christopher K.

2013-01-01

compared to other standard photoresists. The current study aims at investigating and establishing the underlying mechanism for dual tone patterning of these nanoparticle photoresist systems. Infrared spectroscopy and UV absorbance studies supported by mass

Alkali-developable silicone-based negative photoresist (SNP) for deep UV, electron beam, and X-ray lithographies

International Nuclear Information System (INIS)

Ban, Hiroshi; Tanaka, Akinobu; Kawai, Yoshio; Deguchi, Kimiyoshi

1989-01-01

A new silicone-based negative photoresist (SNP) developable with alkaline aqueous solutions is prepared. SNP composed of acetylated phenylsilsesquioxane oligomer and azidopyrene is applied to deep UV, electron beam (EB), and X-ray lithographies. SNP slightly swells in alkaline developers, thus exhibiting exceptionally high resolution characteristics for a negative resist. The resistance of SNP to oxygen reactive ion etching is approximately 30 times greater than that of conventional novolac resists. (author)

Photolithography of thick photoresist coating for electrically controlled liquid crystal photonic bandgap fibre devices

DEFF Research Database (Denmark)

Wei, Lei; Khomtchenko, Elena; Alkeskjold, Thomas Tanggaard

2009-01-01

Thick photoresist coating for electrode patterning in an anisotropically etched V-groove is investigated for electrically controlled liquid crystal photonic bandgap fibre devices. The photoresist step coverage at the convex corners is compared with and without soft baking after photoresist spin...

Studying the Mechanism of Hybrid Nanoparticle Photoresists: Effect of Particle Size on Photopatterning

KAUST Repository

Li, Li; Chakrabarty, Souvik; Spyrou, Konstantinos; Ober, Christopher K.; Giannelis, Emmanuel P.

2015-01-01

© 2015 American Chemical Society. Hf-based hybrid photoresist materials with three different organic ligands were prepared by a sol-gel-based method, and their patterning mechanism was investigated in detail. All hybrid nanoparticle resists

Advanced metal lift-off process using electron-beam flood exposure of single-layer photoresist

Science.gov (United States)

Minter, Jason P.; Ross, Matthew F.; Livesay, William R.; Wong, Selmer S.; Narcy, Mark E.; Marlowe, Trey

1999-06-01

In the manufacture of many types of integrated circuit and thin film devices, it is desirable to use a lift-of process for the metallization step to avoid manufacturing problems encountered when creating metal interconnect structures using plasma etch. These problems include both metal adhesion and plasma etch difficulties. Key to the success of the lift-off process is the creation of a retrograde or undercut profile in the photoresists before the metal deposition step. Until now, lift-off processing has relied on costly multi-layer photoresists schemes, image reversal, and non-repeatable photoresist processes to obtain the desired lift-off profiles in patterned photoresist. This paper present a simple, repeatable process for creating robust, user-defined lift-off profiles in single layer photoresist using a non-thermal electron beam flood exposure. For this investigation, lift-off profiles created using electron beam flood exposure of many popular photoresists were evaluated. Results of lift-off profiles created in positive tone AZ7209 and ip3250 are presented here.

Enhanced Response Speed of ZnO Nanowire Photodetector by Coating with Photoresist

Directory of Open Access Journals (Sweden)

Xing Yang

2016-01-01

Full Text Available Spin-coating photoresist film on ZnO nanowire (NW was introduced into the fabrication procedure to improve photoresponse and recovery speed of a ZnO NW ultraviolet photoelectric detector. A ZnO NW was first assembled on prefabricated electrodes by dielectrophoresis. Then, photoresist was spin-coated on the nanowire. Finally, a metal layer was electrodeposited on the nanowire-electrode contacts. The response properties and I-V characteristics of ZnO NW photodetector were investigated by measuring the electrical current under different conditions. Measurement results demonstrated that the detector has an enhanced photoresponse and recovery speed after coating the nanowire with photoresist. The photoresponse and recovery characteristics of detectors with and without spin-coating were compared to demonstrate the effects of photoresist and the enhancement of response and recovery speed of the photodetector is ascribed to the reduced surface absorbed oxygen molecules and binding effect on the residual oxygen molecules after photoresist spin-coating. The results demonstrated that surface coating may be an effective and simple way to improve the response speed of the photoelectric device.

Microwave-Assisted Syntheses in Recyclable Ionic Liquids: Photoresists Based on Renewable Resources.

Science.gov (United States)

Petit, Charlotte; Luef, Klaus P; Edler, Matthias; Griesser, Thomas; Kremsner, Jennifer M; Stadler, Alexander; Grassl, Bruno; Reynaud, Stéphanie; Wiesbrock, Frank

2015-10-26

The copoly(2-oxazoline) pNonOx80 -stat-pDc(=) Ox20 can be synthesized from the cationic ring-opening copolymerization of 2-nonyl-2-oxazoline NonOx and 2-dec-9'-enyl-2-oxazoline Dc(=) Ox in the ionic liquid n-hexyl methylimidazolium tetrafluoroborate under microwave irradiation in 250 g/batch quantities. The polymer precipitates upon cooling, enabling easy recovery of the polymer and the ionic liquid. Both monomers can be obtained from fatty acids from renewable resources. pNonOx80 -stat-pDc(=) Ox20 can be used as polymer in a photoresist (resolution of 1 μm) based on UV-induced thiol-ene reactions. © 2015 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.

Characterization of Line Nanopatterns on Positive Photoresist Produced by Scanning Near-Field Optical Microscope

Directory of Open Access Journals (Sweden)

Sadegh Mehdi Aghaei

2015-01-01

Full Text Available Line nanopatterns are produced on the positive photoresist by scanning near-field optical microscope (SNOM. A laser diode with a wavelength of 450 nm and a power of 250 mW as the light source and an aluminum coated nanoprobe with a 70 nm aperture at the tip apex have been employed. A neutral density filter has been used to control the exposure power of the photoresist. It is found that the changes induced by light in the photoresist can be detected by in situ shear force microscopy (ShFM, before the development of the photoresist. Scanning electron microscope (SEM images of the developed photoresist have been used to optimize the scanning speed and the power required for exposure, in order to minimize the final line width. It is shown that nanometric lines with a minimum width of 33 nm can be achieved with a scanning speed of 75 µm/s and a laser power of 113 mW. It is also revealed that the overexposure of the photoresist by continuous wave laser generated heat can be prevented by means of proper photoresist selection. In addition, the effects of multiple exposures of nanopatterns on their width and depth are investigated.

Aqueous-based thick photoresist removal for bumping applications

Science.gov (United States)

Moore, John C.; Brewer, Alex J.; Law, Alman; Pettit, Jared M.

2015-03-01

Cleaning processes account for over 25% of processing in microelectronic manufacturing [1], suggesting electronics to be one of the most chemical intensive markets in commerce. Industry roadmaps exist to reduce chemical exposure, usage, and waste [2]. Companies are encouraged to create a safer working environment, or green factory, and ultimately become certified similar to LEED in the building industry [3]. A significant step in this direction is the integration of aqueous-based photoresist (PR) strippers which eliminate regulatory risks and cut costs by over 50%. One of the largest organic solvent usages is based upon thick PR removal during bumping processes [4-6]. Using market projections and the benefits of recycling, it is estimated that over 1,000 metric tons (mt) of residuals originating from bumping processes are incinerated or sent to a landfill. Aqueous-based stripping would eliminate this disposal while also reducing the daily risks to workers and added permitting costs. Positive-tone PR dissolves in aqueous strippers while negative-tone systems are lifted-off from the substrate, bumps, pillars, and redistribution layers (RDL). While the wafers are further processed and rinsed, the lifted-off PR is pumped from the tank, collected onto a filter, and periodically back-flushed to the trash. The PR solids become a non-hazardous plastic waste while the liquids are mixed with the developer stream, neutralized, filtered, and in most cases, disposed to the sewer. Regardless of PR thickness, removal processes may be tuned to perform in <15min, performing at rates nearly 10X faster than solvents with higher bath lives. A balanced formula is safe for metals, dielectrics, and may be customized to any fab.

Epoxy based nanocomposites with fully exfoliated unmodified clay: mechanical and thermal properties.

Science.gov (United States)

Li, Binghai; Zhang, Xiaohong; Gao, Jianming; Song, Zhihai; Qi, Guicun; Liu, Yiqun; Qiao, Jinliang

2010-09-01

The unmodified clay has been fully exfoliated in epoxy resin with the aid of a novel ultrafine full-vulcanized powdered rubber. Epoxy/rubber/clay nanocomposites with exfoliated morphology have been successfully prepared. The microstructures of the nanocomposites were characterized by means of X-ray diffraction and transmission electron microscopy. It was found that the unmodified clay was fully exfoliated and uniformly dispersed in the resulting nanocomposite. Characterizations of mechanical properties revealed that the impact strength of this special epoxy/rubber/clay nanocomposite increased up 107% over the neat epoxy resin. Thermal analyses showed that thermal stability of the nanocomposite was much better than that of epoxy nanocomposite based on organically modified clay.

Epoxy-based broadband antireflection coating for millimeter-wave optics.

Science.gov (United States)

Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T; Quealy, Erin; Richards, Paul L; Siritanasak, Praween; Walker, William

2013-11-20

We have developed epoxy-based, broadband antireflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixing three types of epoxy and doping with strontium titanate powder required for the high dielectric mixtures. At 140 K, the band-integrated absorption loss in the coatings was suppressed to less than 1% for the two-layer coating, and below 10% for the three-layer coating.

Effect of heat treatment on the electrical resistance of photoresist as related to radioisotopic thermoelectric generator aging

International Nuclear Information System (INIS)

Johnson, R.T. Jr.

1979-03-01

Photoresist is used in electrical contact definition and processing in radioisotopic thermoelectric generators. Inadequate removal of material during processing could lead to electrical shorting when exposed to the high temperature use environment. This effect has been simulated through studies of the electrical resistance of thin layers of photoresist (Kodak Metal Etch Resist) on glass (Corning 7052) with tungsten electrodes. Results show that both the photoresist and the glass contribute to the resistance. The glass resistance decreases with increasing temperature and becomes significant at high temperatures. Annealing studies on the photoresist show that the resistance of the photoresist decreases by over five orders of magnitude upon annealing to 500 0 C, with a corresponding decrease in activation energy from 0.27 eV (350 0 C anneal) to 0.10 eV (500 0 C anneal). Time dependent decreases in resistance of the photoresist were also measured for up to 8 to 9 days during high temperature anneals. Some electrolytic transport of tungsten may occur through the photoresist at high temperatures. Results are compared with data on thermoelectric generators and show that photoresist could cause the electrical aging (voltage degradation) problem observed in some generators

Pyrolyzed Photoresist Carbon Electrodes for Trace Electroanalysis of Nickel(II

Directory of Open Access Journals (Sweden)

Ligia Maria Moretto

2015-05-01

Full Text Available Novel pyrolyzed photoresist carbon electrodes for electroanalytical applications have been produced by photolithographic technology followed by pyrolysis of the photoresist. A study of the determination of Ni(II dimethylglyoximate (Ni-DMG through adsorptive cathodic stripping voltammetry at an in situ bismuth-modified pyrolyzed photoresist electrode (Bi-PPCE is reported. The experimental conditions for the deposition of a bismuth film on the PPCE were optimized. The Bi-PPCE allowed the analysis of trace concentrations of Ni(II, even in the presence of Co(II, which is the main interference in this analysis, with cathodic stripping square wave voltammograms characterized by well-separated stripping peaks. The calculated limits of detection (LOD were 20 ng∙L−1 for Ni(II alone and 500 ng∙L−1 in the presence of Co(II. The optimized method was finally applied to the analysis of certified spring water (NIST1640a.

Order of multiphoton excitation of sulfonium photo-acid generators used in photoresists based on SU-8

Science.gov (United States)

Williams, Henry E.; Diaz, Carlos; Padilla, Gabriel; Hernandez, Florencio E.; Kuebler, Stephen M.

2017-06-01

Multiphoton lithography (MPL), Z-scan spectroscopy, and quantum chemical calculations were employed to investigate the order of multiphoton excitation that occurs when femtosecond laser pulses are used to excite two sulfonium photo-acid generators (PAGs) commonly used in photoresists based on the cross-linkable epoxide SU-8. The mole-fractions of the mono- and bis-sulfonium forms of these PAGs were determined for the commercially available photoresist SU-8 2075 and for the PAGs alone from a separate source. Both were found to contain similar fractions of the mono- and bis-forms, with the mono form present in the majority. Reichert's method was used to determine the solvatochromic strength of the SU-8 matrix, so that results obtained for the PAGs in SU-8 and in solution could be reliably compared. The PAGs were found to exhibit a minimal solvatochromic shift for a series of solvents that span across the solvatochromic strength of SU-8 itself. Sub-micron-sized features were fabricated in SU-8 2075 by MPL using amplified and continuous-wave mode-locked laser pulses. Analysis of the features as a function of average laser power, scan speed, and excitation wavelength shows that the PAGs can be activated by both two- and three-photon absorption (2PA and 3PA). Which activation mode dominates depends principally upon the excitation wavelength because the average laser powers that can be used with the photoresist are limited by practical considerations. The power must be high enough to effect sufficient cross-linking, yet not so high as to exceed the damage threshold of the material. When the laser pulses have a duration on the order of 100 fs, 3PA dominates at wavelengths near 800 nm, whereas 2PA becomes dominant at wavelengths below 700 nm. These findings are corroborated by open-aperture Z-scan measurements and quantum chemical calculations of the cross-sections for 2PA and 3PA as a function of wavelength.

Effect of electron beam irradiation on thermal and mechanical properties of aluminum based epoxy composites

Science.gov (United States)

Visakh, P. M.; Nazarenko, O. B.; Sarath Chandran, C.; Melnikova, T. V.; Nazarenko, S. Yu.; Kim, J.-C.

2017-07-01

The epoxy resins are widely used in nuclear and aerospace industries. The certain properties of epoxy resins as well as the resistance to radiation can be improved by the incorporation of different fillers. This study examines the effect of electron beam irradiation on the thermal and mechanical properties of the epoxy composites filled with aluminum nanoparticles at percentage of 0.35 wt%. The epoxy composites were exposed to the irradiation doses of 30, 100 and 300 kGy using electron beam generated by the linear electron accelerator ELU-4. The effects of the doses on thermal and mechanical properties of the aluminum based epoxy composites were investigated by the methods of thermal gravimetric analysis, tensile test, and dynamic mechanical analysis. The results revealed that the studied epoxy composites showed good radiation resistance. The thermal and mechanical properties of the aluminum based epoxy composites increased with increasing the irradiation dose up to 100 kGy and decreased with further increasing the dose.

In situ SU-8 silver nanocomposites

Directory of Open Access Journals (Sweden)

Søren V. Fischer

2015-07-01

Full Text Available Nanocomposite materials containing metal nanoparticles are of considerable interest in photonics and optoelectronics applications. However, device fabrication of such materials always encounters the challenge of incorporation of preformed nanoparticles into photoresist materials. As a solution to this problem, an easy new method of fabricating silver nanocomposites by an in situ reduction of precursors within the epoxy-based photoresist SU-8 has been developed. AgNO3 dissolved in acetonitrile and mixed with the epoxy-based photoresist SU-8 forms silver nanoparticles primarily during the pre- and post-exposure soft bake steps at 95 °C. A further high-temperature treatment at 300 °C resulted in the formation of densely homogeneously distributed silver nanoparticles in the photoresist matrix. No particle growth or agglomeration of nanoparticles is observed at this point. The reported new in situ silver nanocomposite materials can be spin coated as homogeneous thin films and structured by using UV lithography. A resolution of 5 µm is achieved in the lithographic process. The UV exposure time is found to be independent of the nanoparticle concentration. The fabricated silver nanocomposites exhibit high plasmonic responses suitable for the development of new optoelectronic and optical sensing devices.

Corrosion study of the graphene oxide and reduced graphene oxide-based epoxy coatings

Science.gov (United States)

Ghauri, Faizan Ali; Raza, Mohsin Ali; Saad Baig, Muhammad; Ibrahim, Shoaib

2017-12-01

This work aims to determine the effect of graphene oxide (GO) and reduced graphene oxide (rGO) incorporation as filler on the corrosion protection ability of epoxy coatings in saline media. GO was derived from graphite powder following modified Hummers’ method, whereas rGO was obtained after reduction of GO with hydrazine solution. About 1 wt.% of GO or rGO were incorporated in epoxy resin by solution mixing process followed by ball milling. GO and rGO-based epoxy composite coatings were coated on mild steel substrates using film coater. The coated samples were characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests after 1 and 24 h immersion in 3.5% NaCl. The results suggested that GO-based epoxy composite coatings showed high impedance and low corrosion rate.

Colorless triphenylamine-based aliphatic thermoset epoxy for multicolored and near-infrared electrochromic applications.

Science.gov (United States)

Chuang, Ya-Wen; Yen, Hung-Ju; Wu, Jia-Hao; Liou, Guey-Sheng

2014-03-12

In this study, two novel colorless thermoset epoxy resins with anodically electrochromism were prepared from the thermal curing of two triphenylamine-based diamine monomers, 4,4'-diamino-4″-methoxytriphenylamine (1) and N,N'-bis(4-aminophenyl)-N,N'-di(4-methoxylphenyl)-1,4-phenylenediamine (2) with aliphatic epoxy triglycidyl isocyanurate, respectively. The resulting thermoset epoxy resins showed excellent softening temperature (Ts, 270 and 280 °C) due to the rigid structure and highly crosslinking density. In addition, novel colorless epoxy resin films revealed good reversible electrochemical oxidation and interesting multi-electrochromic behavior with high contrast ratio both in visible and near-infrared regions. The aliphatic thermoset epoxy resins also exhibited high transparency in visible region as colorless and great potential for practical electrochromic applications.

Novel epoxy-benzoxazine water-based emulsions with reactive benzoxazine surfactants for coatings

Directory of Open Access Journals (Sweden)

M. Krajnc

2014-08-01

Full Text Available Novel epoxy-benzoxazine emulsions designed for water-based coatings were prepared and investigated. Bisphenol A-based epoxy resins with molar weights of 340, 377 and 1750 g/mol along with epoxidized soybean oil were emulsified using mono- and bi-functional benzoxazine surfactants, which are able to react with epoxy resins at their cure temperature. The structure of synthesized surfactants carrying one or two polyether chains was confirmed using Fourier transform infrared spectroscopy, 1H nuclear magnetic resonance and differential scanning calorimetry. Stability of emulsions was verified by particle diameters measurements. Coatings, made directly from emulsions, were dried and cured at elevated temperature using 3,3'-dimetoxybenzidine as curing agent to ensure a highly cross-linked structure of thermosetting films. Curing process, thermal properties and hardness of cured films were investigated. It was found that benzoxazine molecules were well incorporated into the epoxy network upon curing, which ensures no void structure of cured copolymer and enhanced coating properties.

Biphenyl liquid crystalline epoxy resin as a low-shrinkage resin-based dental restorative nanocomposite.

Science.gov (United States)

Hsu, Sheng-Hao; Chen, Rung-Shu; Chang, Yuan-Ling; Chen, Min-Huey; Cheng, Kuo-Chung; Su, Wei-Fang

2012-11-01

Low-shrinkage resin-based photocurable liquid crystalline epoxy nanocomposite has been investigated with regard to its application as a dental restoration material. The nanocomposite consists of an organic matrix and an inorganic reinforcing filler. The organic matrix is made of liquid crystalline biphenyl epoxy resin (BP), an epoxy resin consisting of cyclohexylmethyl-3,4-epoxycyclohexanecarboxylate (ECH), the photoinitiator 4-octylphenyl phenyliodonium hexafluoroantimonate and the photosensitizer champhorquinone. The inorganic filler is silica nanoparticles (∼70-100 nm). The nanoparticles were modified by an epoxy silane of γ-glycidoxypropyltrimethoxysilane to be compatible with the organic matrix and to chemically bond with the organic matrix after photo curing. By incorporating the BP liquid crystalline (LC) epoxy resin into conventional ECH epoxy resin, the nanocomposite has improved hardness, flexural modulus, water absorption and coefficient of thermal expansion. Although the incorporation of silica filler may dilute the reinforcing effect of crystalline BP, a high silica filler content (∼42 vol.%) was found to increase the physical and chemical properties of the nanocomposite due to the formation of unique microstructures. The microstructure of nanoparticle embedded layers was observed in the nanocomposite using scanning and transmission electron microscopy. This unique microstructure indicates that the crystalline BP and nanoparticles support each other and result in outstanding mechanical properties. The crystalline BP in the LC epoxy resin-based nanocomposite was partially melted during exothermic photopolymerization, and the resin expanded via an order-to-disorder transition. Thus, the post-gelation shrinkage of the LC epoxy resin-based nanocomposite is greatly reduced, ∼50.6% less than in commercialized methacrylate resin-based composites. This LC epoxy nanocomposite demonstrates good physical and chemical properties and good biocompatibility

Spray-coatable negative photoresist for high topography MEMS applications

International Nuclear Information System (INIS)

Arnold, Markus; Haas, Sven; Schwenzer, Falk; Schwenzer, Gunther; Reuter, Danny; Geßner, Thomas; Voigt, Anja; Gruetzner, Gabi

2017-01-01

In microsystem technology, the lithographical processing of substrates with a topography is very important. Interconnecting lines, which are routed over sloped topography sidewalls from the top of the protecting wafer to the contact pads of the device wafer, are one example of patterning over a topography. For structuring such circuit paths, a photolithography process, and therefore a process for homogeneous photoresist coating, is required. The most flexible and advantageous way of depositing a homogeneous photoresist film over structures with high topography steps is spray-coating. As a pattern transfer process for circuit paths in cavities, the lift-off process is widely used. A negative resist, like ma-N (MRT) or AZnLOF (AZ) is favoured for lift-off processes due to the existing negative angle of the sidewalls. Only a few sprayable negative photoresists are commercially available. In this paper, the development of a novel negative resist spray-coating based on a commercially available single-layer lift-off resist for spin-coating, especially for the patterning of structures inside the cavity and on the cavity wall, is presented. A variety of parameters influences the spray-coating process, and therefore the patterning results. Besides the spray-coating tool and the parameters, the composition of the resist solution itself also influences the coating results. For homogeneous resist coverage over the topography of the substrate, different solvent combinations for diluting the resist solution, different chuck temperatures during the coating process, and also the softbake conditions, are all investigated. The solvent formulations and the process conditions are optimized with respect to the homogeneity of the resist coverage on the top edge of the cavities. Finally, the developed spray-coating process, the resist material and the process stability are demonstrated by the following applications: (i) lift-off, (ii) electroplating, (iii) the wet and (iv) the dry

Epoxy-based broadband anti-reflection coating for millimeter-wave optics

OpenAIRE

Rosen, Darin; Suzuki, Aritoki; Keating, Brian; Krantz, William; Lee, Adrian T.; Quealy, Erin; Richards, Paul L.; Siritanasak, Praween; Walker, William

2013-01-01

We have developed epoxy-based, broadband anti-reflection coatings for millimeter-wave astrophysics experiments with cryogenic optics. By using multiple-layer coatings where each layer steps in dielectric constant, we achieved low reflection over a wide bandwidth. We suppressed the reflection from an alumina disk to 10% over fractional bandwidths of 92% and 104% using two-layer and three-layer coatings, respectively. The dielectric constants of epoxies were tuned between 2.06 and 7.44 by mixin...

Effect of epoxy resin and hardener containing microcapsules on healing efficiency of epoxy adhesive based metal joints

International Nuclear Information System (INIS)

Khan, Nazrul Islam; Halder, Sudipta; Goyat, M.S.

2016-01-01

Dual component microcapsules of epoxy resin and polyamine hardener with polymethyl methacrylate (PMMA) shell were synthesized using a water-oil-water emulsion solvent evaporation method. The high concentration of sodium dodecyl sulfate (SDS) was used to reduce the thickness of shell wall of dual component microcapsules. The dual microcapsules of 1:1 weight ratio were introduced in the epoxy adhesive to study the healing effect. The morphology, chemical structure and thermal characteristics of the microcapsules were characterized by scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA), respectively. The insertion of dual component microcapsules in epoxy matrix reduced the lap shear strength of adhesive joints, which may be attributed to the generation of stress concentration cites because of micron sized capsules. However, the extension and absorbed failure energy of adhesive joints under uniaxial loading increased with the increase of concentration of dual microcapsules. The viscoelastic nature of the dual microcapsules may be responsible for this enhancement. Significant enhancement in the healing efficiency (90.93%) of the joints was achieved for 10 wt% of dual microcapsules. The crack pinning and crack blunting mechanisms at the vicinity of the crack path adjacent to the microcapsules were found responsible for significant enhancement in the healing efficiency of the adhesive joints. - Highlights: • High SDS concentration was used to control the dual component microcapsules shell wall thickness. • Self-healing performance of dual component microcapsules reinforced epoxy adhesive based single lap joints was studied. • 90.93% of the damage healing was achieved for self-healing adhesive based single lap joints. • Increase in concentration of microcapsules reduces the lap shear properties of the self-healing joints.

Effect of epoxy resin and hardener containing microcapsules on healing efficiency of epoxy adhesive based metal joints

Energy Technology Data Exchange (ETDEWEB)

Khan, Nazrul Islam [Department of Mechanical Engineering, National Institute of Technology Silchar, Silchar 788010, Assam (India); Halder, Sudipta, E-mail: shalder@nits.ac.in [Department of Mechanical Engineering, National Institute of Technology Silchar, Silchar 788010, Assam (India); Goyat, M.S. [Department of Physics, University of Petroleum & Energy Studies, Dehradun, Uttarakhand 248007 (India)

2016-03-01

Dual component microcapsules of epoxy resin and polyamine hardener with polymethyl methacrylate (PMMA) shell were synthesized using a water-oil-water emulsion solvent evaporation method. The high concentration of sodium dodecyl sulfate (SDS) was used to reduce the thickness of shell wall of dual component microcapsules. The dual microcapsules of 1:1 weight ratio were introduced in the epoxy adhesive to study the healing effect. The morphology, chemical structure and thermal characteristics of the microcapsules were characterized by scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA), respectively. The insertion of dual component microcapsules in epoxy matrix reduced the lap shear strength of adhesive joints, which may be attributed to the generation of stress concentration cites because of micron sized capsules. However, the extension and absorbed failure energy of adhesive joints under uniaxial loading increased with the increase of concentration of dual microcapsules. The viscoelastic nature of the dual microcapsules may be responsible for this enhancement. Significant enhancement in the healing efficiency (90.93%) of the joints was achieved for 10 wt% of dual microcapsules. The crack pinning and crack blunting mechanisms at the vicinity of the crack path adjacent to the microcapsules were found responsible for significant enhancement in the healing efficiency of the adhesive joints. - Highlights: • High SDS concentration was used to control the dual component microcapsules shell wall thickness. • Self-healing performance of dual component microcapsules reinforced epoxy adhesive based single lap joints was studied. • 90.93% of the damage healing was achieved for self-healing adhesive based single lap joints. • Increase in concentration of microcapsules reduces the lap shear properties of the self-healing joints.

Giant negative photoresistance of ZnO single crystals

Energy Technology Data Exchange (ETDEWEB)

Barzola-Quiquia, Jose; Esquinazi, Pablo [Division of Superconductivity and Magnetism, University of Leipzig (Germany); Heluani, Silvia [Laboratorio de Fisica del Solido, FCEyT, Universidad Nacional de Tucuman, 4000 S. M. de Tucuman (Argentina); Villafuerte, Manuel [Dept. de Fisica, FCEyT, Universidad Nacional de Tucuman (Argentina); CONICET, Tucuman (Argentina); Poeppl, Andreas [Division of Magnetic Resonance of Complex Quantum Solids, University of Leipzig, D-04103 Leipzig (Germany)

2011-07-01

ZnO is a wide band gap semiconductor exhibiting the largest charge-carrier mobility among oxides. ZnO is a material with potential applications for short-wavelength optoelectronic devices, as a blue light emitting diodes and in spintronics. In this contribution we have measured the temperature dependence (30 K < T < 300 K) of the electrical resistance of ZnO single crystals prepared by hydrothermal method in darkness and under the influence of light in the ultraviolet range. The resistance decreases several orders of magnitude at temperatures T < 200 K after illumination. Electron paramagnetic resonance studies under illumination reveal that the excitation of Li acceptor impurities is the origin for the giant negative photoresistance effect. Permanent photoresistance effect is also observed, which remains many hours after leaving the crystal in darkness.

A superhydrophobic chip based on SU-8 photoresist pillars suspended on a silicon nitride membrane

KAUST Repository

Marinaro, Giovanni; Accardo, Angelo; De Angelis, Francesco; Dane, Thomas; Weinhausen, Britta; Burghammer, Manfred; Riekel, Christian

2014-01-01

We developed a new generation of superhydrophobic chips optimized for probing ultrasmall sample quantities by X-ray scattering and fluorescence techniques. The chips are based on thin Si3N4 membranes with a tailored pattern of SU-8 photoresist pillars. Indeed, aqueous solution droplets can be evaporated and concentrated at predefined positions using a non-periodic pillar pattern. We demonstrated quantitatively the deposition and aggregation of gold glyconanoparticles from the evaporation of a nanomolar droplet in a small spot by raster X-ray nanofluorescence. Further, raster nanocrystallography of biological objects such as rod-like tobacco mosaic virus nanoparticles reveals crystalline macro-domain formation composed of highly oriented nanorods. © 2014 the Partner Organisations.

A superhydrophobic chip based on SU-8 photoresist pillars suspended on a silicon nitride membrane

KAUST Repository

Marinaro, Giovanni

2014-07-28

We developed a new generation of superhydrophobic chips optimized for probing ultrasmall sample quantities by X-ray scattering and fluorescence techniques. The chips are based on thin Si3N4 membranes with a tailored pattern of SU-8 photoresist pillars. Indeed, aqueous solution droplets can be evaporated and concentrated at predefined positions using a non-periodic pillar pattern. We demonstrated quantitatively the deposition and aggregation of gold glyconanoparticles from the evaporation of a nanomolar droplet in a small spot by raster X-ray nanofluorescence. Further, raster nanocrystallography of biological objects such as rod-like tobacco mosaic virus nanoparticles reveals crystalline macro-domain formation composed of highly oriented nanorods. © 2014 the Partner Organisations.

Analysis and Testing of Bisphenol A-Free Bio-Based Tannin Epoxy-Acrylic Adhesives

OpenAIRE

Jahanshahi , Shayesteh; Pizzi , Antonio; Abdulkhani , Ali; Shakeri , Alireza

2016-01-01

International audience; A tannin-based epoxy acrylate resin was prepared from glycidyl ether tannin (GET) and acrylic acid. The influence of the reaction condition for producing tannin epoxy acrylate was studied by FT-MIR, C-13-NMR, MALDI-TOF spectroscopy and shear strength. The best reaction conditions for producing tannin epoxy acrylate resin without bisphenol A was by reaction between GET and acrylic acid in the presence of a catalyst and hydroquinone at 95 degrees C for 12 h. FT-MIR, C-13...

Photolithography of thick photoresist coating in anisotropically etched V-grooves for electrically controlled liquid crystal photonic bandgap fiber devices

DEFF Research Database (Denmark)

Wei, Lei; Khomtchenko, Elena; Alkeskjold, Thomas Tanggaard

2009-01-01

Thick photoresist coating for electrode patterning in anisotropically etched v-grooves is investigated. The photoresist coverage is compared with and without soft baking. Two-step exposure is applied for a complete exposure and minimizing the resolution loss.......Thick photoresist coating for electrode patterning in anisotropically etched v-grooves is investigated. The photoresist coverage is compared with and without soft baking. Two-step exposure is applied for a complete exposure and minimizing the resolution loss....

Bio-Based Aromatic Epoxy Monomers for Thermoset Materials

Directory of Open Access Journals (Sweden)

Feifei Ng

2017-01-01

Full Text Available The synthesis of polymers from renewable resources is a burning issue that is actively investigated. Polyepoxide networks constitute a major class of thermosetting polymers and are extensively used as coatings, electronic materials, adhesives. Owing to their outstanding mechanical and electrical properties, chemical resistance, adhesion, and minimal shrinkage after curing, they are used in structural applications as well. Most of these thermosets are industrially manufactured from bisphenol A (BPA, a substance that was initially synthesized as a chemical estrogen. The awareness on BPA toxicity combined with the limited availability and volatile cost of fossil resources and the non-recyclability of thermosets implies necessary changes in the field of epoxy networks. Thus, substitution of BPA has witnessed an increasing number of studies both from the academic and industrial sides. This review proposes to give an overview of the reported aromatic multifunctional epoxide building blocks synthesized from biomass or from molecules that could be obtained from transformed biomass. After a reminder of the main glycidylation routes and mechanisms and the recent knowledge on BPA toxicity and legal issues, this review will provide a brief description of the main natural sources of aromatic molecules. The different epoxy prepolymers will then be organized from simple, mono-aromatic di-epoxy, to mono-aromatic poly-epoxy, to di-aromatic di-epoxy compounds, and finally to derivatives possessing numerous aromatic rings and epoxy groups.

Quantitative Study of Interface/Interphase in Epoxy/Graphene-Based Nanocomposites by Combining STEM and EELS.

Science.gov (United States)

Liu, Yu; Hamon, Ann-Lenaig; Haghi-Ashtiani, Paul; Reiss, Thomas; Fan, Benhui; He, Delong; Bai, Jinbo

2016-12-14

A quantitative study of the interphase and interface of graphene nanoplatelets (GNPs)/epoxy and graphene oxide (GO)/epoxy was carried out by combining scanning transmission electron microscopy (STEM) and electron energy-loss spectroscopy (EELS). The interphase regions between GNPs and epoxy matrix were clearly identified by the discrepancy of the plasmon peak positions in the low energy-loss spectra due to different valence electron densities. The spectrum acquisitions were carried out along lines across the interface. An interphase thickness of 13 and 12.5 nm was measured for GNPs/epoxy and GO/epoxy, respectively. The density of the GNPs/epoxy interphase was 2.89% higher than that of the epoxy matrix. However, the density of the GO/epoxy interphase was 1.37% lower than that of the epoxy matrix. The interphase layer thickness measured in this work is in good agreement with the transition layer theory, which proposed an area with modulus linearly varying across a finite width. The results provide an insight into the interphase for carbon-based polymer composites that can help to design the functionalization of nanofillers to improve the composite properties.

Tunable Thermosetting Epoxies Based on Fractionated and Well-Characterized Lignins.

Science.gov (United States)

Gioia, Claudio; Lo Re, Giada; Lawoko, Martin; Berglund, Lars

2018-03-21

Here we report the synthesis of thermosetting resins from low molar mass Kraft lignin fractions of high functionality, refined by solvent extraction. Such fractions were fully characterized by 31 P NMR, 2D-HSQC NMR, SEC, and DSC in order to obtain a detailed description of the structures. Reactive oxirane moieties were introduced on the lignin backbone under mild reaction conditions and quantified by simple 1 H NMR analysis. The modified fractions were chemically cross-linked with a flexible polyether diamine ( M n ≈ 2000), in order to obtain epoxy thermosets. Epoxies from different lignin fractions, studied by DSC, DMA, tensile tests, and SEM, demonstrated substantial differences in terms of thermo-mechanical properties. For the first time, strong relationships between lignin structures and epoxy properties could be demonstrated. The suggested approach provides unprecedented possibilities to tune network structure and properties of thermosets based on real lignin fractions, rather than model compounds.

A facile micropatterning method for a highly flexible PEDOT:PSS on SU-8

KAUST Repository

Cho, Nam Chul

2016-04-17

We report the micropatterning of conducting polymer on the epoxy-based photoresist to demonstrate fully organic, conducting and flexible electrodes. We show that polystyrene sulfonic acid can be covalently linked to the surface of the photoresist (SU-8) by forming sulfonyl ester at the interfaces. We also present an application of the patterned PEDOT:PSS (poly(3,4-ethylenedioxythiophene) polystyrene sulfonate)/SU-8 to the electroplating of metal electrodes. © 2016 Elsevier B.V.

A facile micropatterning method for a highly flexible PEDOT:PSS on SU-8

KAUST Repository

Cho, Nam Chul; Diekhans, Justin; Steward, Malia; Bakr, Osman; Choi, Seungkeun

2016-01-01

We report the micropatterning of conducting polymer on the epoxy-based photoresist to demonstrate fully organic, conducting and flexible electrodes. We show that polystyrene sulfonic acid can be covalently linked to the surface of the photoresist (SU-8) by forming sulfonyl ester at the interfaces. We also present an application of the patterned PEDOT:PSS (poly(3,4-ethylenedioxythiophene) polystyrene sulfonate)/SU-8 to the electroplating of metal electrodes. © 2016 Elsevier B.V.

Solubility studies of inorganic–organic hybrid nanoparticle photoresists with different surface functional groups

KAUST Repository

Li, Li

2016-01-01

© 2016 The Royal Society of Chemistry. The solubility behavior of Hf and Zr based hybrid nanoparticles with different surface ligands in different concentrations of photoacid generator as potential EUV photoresists was investigated in detail. The nanoparticles regardless of core or ligand chemistry have a hydrodynamic diameter of 2-3 nm and a very narrow size distribution in organic solvents. The Hansen solubility parameters for nanoparticles functionalized with IBA and 2MBA have the highest contribution from the dispersion interaction than those with tDMA and MAA, which show more polar character. The nanoparticles functionalized with unsaturated surface ligands showed more apparent solubility changes after exposure to DUV than those with saturated ones. The solubility differences after exposure are more pronounced for films containing a higher amount of photoacid generator. The work reported here provides material selection criteria and processing strategies for the design of high performance EUV photoresists.

Supercritical fluid processing: a new dry technique for photoresist developing

Science.gov (United States)

Gallagher-Wetmore, Paula M.; Wallraff, Gregory M.; Allen, Robert D.

1995-06-01

Supercritical fluid (SCF) technology is investigated as a dry technique for photoresist developing. Because of their unique combination of gaseous and liquid-like properties, these fluids offer comparative or improved efficiencies over liquid developers and, particularly carbon dioxide, would have tremendous beneficial impact on the environment and on worker safety. Additionally, SCF technology offers the potential for processing advanced resist systems which are currently under investigation as well as those that may have been abandoned due to problems associated with conventional developers. An investigation of various negative and positive photoresist systems is ongoing. Initially, supercritical carbon dioxide (SC CO2) as a developer for polysilane resists was explored because the exposure products, polysiloxanes, are generally soluble in this fluid. These initial studies demonstrated the viability of the SCF technique with both single layer and bilayer systems. Subsequently, the investigation focused on using SC CO2 to produce negative images with polymers that would typically be considered positive resists. Polymers such as styrenes and methacrylates were chemically modified by fluorination and/or copolymerization to render them soluble in SC CO2. Siloxane copolymers and siloxane-modified methacrylates were examined as well. The preliminary findings reported here indicate the feasibility of using SC CO2 for photoresist developing.

The application of epoxy resin coating in grounding grid

Science.gov (United States)

Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

2018-01-01

Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

Fabrication of High Gas Barrier Epoxy Nanocomposites: An Approach Based on Layered Silicate Functionalized by a Compatible and Reactive Modifier of Epoxy-Diamine Adduct

Directory of Open Access Journals (Sweden)

Ran Wei

2018-05-01

Full Text Available To solve the drawbacks of poor dispersion and weak interface in gas barrier nanocomposites, a novel epoxy-diamine adduct (DDA was synthesized by reacting epoxy monomer DGEBA with curing agent D400 to functionalize montmorillonite (MMT, which could provide complete compatibility and reactivity with a DGEBA/D400 epoxy matrix. Thereafter, sodium type montmorillonite (Na-MMT and organic-MMTs functionalized by DDA and polyether amines were incorporated with epoxy to manufacture nanocomposites. The effects of MMT functionalization on the morphology and gas barrier property of nanocomposites were evaluated. The results showed that DDA was successfully synthesized, terminating with epoxy and amine groups. By simulating the small-angle neutron scattering data with a sandwich structure model, the optimal dispersion/exfoliation of MMT was observed in a DDA-MMT/DGEBA nanocomposite with a mean radius of 751 Å, a layer thickness of 30.8 Å, and only two layers in each tactoid. Moreover, the DDA-MMT/DGEBA nanocomposite exhibited the best N2 barrier properties, which were about five times those of neat epoxy. Based on a modified Nielsen model, it was clarified that this excellent gas barrier property was due to the homogeneously dispersed lamellas with almost exfoliated structures. The improved morphology and barrier property confirmed the superiority of the adduct, which provides a general method for developing gas barrier nanocomposites.

Creep behavior of an epoxy resin and an epoxy-based FRP in condition of simultaneous supply of radiation and stress at cryogenic temperatures

International Nuclear Information System (INIS)

Nishiura, Tetsuya; Nishijima, Shigehiro; Okada, Toichi

1995-01-01

Creep tests of an epoxy resin and an epoxy-based FRP in bending under irradiation condition have been carried out, to investigate the synergistic effects of radiation and stress on mechanical properties of FRP. Simultaneous supply of stress and irradiation on the epoxy resin and the FRP enhanced creep rates in comparison with that supply of the stress on a post-irradiated one did. ESR spectra measurement was also carried out to study the change of molecule of the resin irradiated. Increase of molecular weight between crosslinks was found out to be enhanced by the synergistic effect of radiation and stress. The mechanism of increased damage of FRP induced by the effects of simultaneous stress and irradiation is discussed. (author)

Designing of high-resolution photoresists: use of modern NMR ...

Indian Academy of Sciences (India)

Unknown

Novolac copolymers were prepared by both one- and two- step procedures ... ture was diluted with hydrochloric acid (1 : 1) in an ice bath and the ..... spectrum of the negative photoresist. The almost super-. +. O. N2. SO2. O. O. DNQO. DNQO.

Nonenzymatic glucose sensing based on deposited palladium nanoparticles on epoxy-silver electrodes

International Nuclear Information System (INIS)

Gutes, Albert; Carraro, Carlo; Maboudian, Roya

2011-01-01

Highlights: → New nonenzymatic glucose sensor material. → Modified epoxy-silver electrodes with palladium nanoparticles. → Simple electroless surface modification. → Wide linear response range. → Easy implementation. - Abstract: A new approach for nonenzymatic glucose sensing, based on a simple modification of epoxy-silver surfaces deposited on the tip of commercial copper electric wires, is presented. Palladium was galvanically displaced on the surface of the epoxy-silver surface in order to obtain metal nanoparticles that act as catalyst for the direct oxidation of glucose. Scanning electron microscopy revealed the formation of the metal nanoparticles. X-ray photoelectron spectroscopy confirmed the metallic nature of the formed nanostructures on the surface. Electrochemical characterization and calibration of the palladium-modified epoxy-silver electrode is reported, obtaining a linear range of 1-20 mM for the detection of glucose with low interference of ascorbic acid and uric acid. A simple 3-step coulometry was used as the detection technique. The developed sensing material is believed to be a great candidate for integration in small devices for clinical essays, due to the simplicity and cost effectiveness of the presented approach, compared to the state-of-the-art devices reported recently in the literature. Simplicity in the coulometry determinations makes these Pd-modified epoxy-silver sensors a good candidate for easy glucose determinations.

Synthesis and field emission properties of carbon nanotubes grown in ethanol flame based on a photoresist-assisted catalyst annealing process

International Nuclear Information System (INIS)

Yang Xiaoxia; Fang Guojia; Liu Nishuang; Wang Chong; Zheng Qiao; Zhou Hai; Zhao Dongshan; Long Hao; Liu Yuping; Zhao Xingzhong

2009-01-01

Carbon nanotubes (CNTs) have been grown directly on a Si substrate without a diffusion barrier in ethanol diffusion flame using Ni as the catalyst after a photoresist-assisted catalyst annealing process. The growth mechanism of as-synthesized CNTs is confirmed by scanning electron microscopy, high resolution transmission-electron microscopy and energy-dispersive spectroscopy. The photoresist is the key for the formation of active catalyst particles during annealing process, which then result in the growth of CNTs. The catalyst annealing temperature has been found to affect the morphologies and field electron emission properties of CNTs significantly. The field emission properties of as-grown CNTs are investigated with a diode structure and the obtained CNTs exhibit enhanced characteristics. This technique will be applicable to a low-cost fabrication process of electron-emitter arrays.

Electroactive polymer gels based on epoxy resin

Science.gov (United States)

Samui, A. B.; Jayakumar, S.; Jayalakshmi, C. G.; Pandey, K.; Sivaraman, P.

2007-04-01

Five types of epoxy gels have been synthesized from common epoxy resins and hardeners. Fumed silica and nanoclay, respectively, were used as fillers and butyl methacrylate/acrylamide were used as monomer(s) for making interpenetrating polymer networks (IPNs) in three compositions. Swelling study, tensile property evaluation, dynamic mechanical thermal analysis, thermo-gravimetric analysis, scanning electron microscopy and electroactive property evaluation were done. The gels have sufficient mechanical strength and the time taken for bending to 20° was found to be 22 min for forward bias whereas it was just 12 min for reverse bias.

Interpretation of Mechanical and Thermal Properties of Heavy Duty Epoxy Based Floor Coating Doped by Nanosilica

Science.gov (United States)

Nikje, M. M. Alavi; Khanmohammadi, M.; Garmarudi, A. Bagheri

Epoxy-nano silica composites were prepared using Bisphenol-A epoxy resin (Araldite® GY 6010) resin obtained from in situ polymerization or blending method. SiO2 nanoparticles were pretreated by a silan based coupling agent. Surface treated nano silica was dispersed excellently by mechanical and ultrasonic homogenizers. A dramatic increase in the interfacial area between fillers and polymer can significantly improve the properties of the epoxy coating product such as tensile, elongation, abrasion resistance, etc.

Epoxy cracking in the epoxy-impregnated superconducting winding: nonuniform dissipation of stress energy in a wire-epoxy matrix model

International Nuclear Information System (INIS)

Tsukamoto, O.; Iwasa, Y.

1985-01-01

The authors present the epoxy-crack-induced temperature data of copper wires imbedded in wire-epoxy resin composite model at 4.2 K. The experimental results show that the epoxy-crackinduced temperature rise is higher in the copper wires than in the epoxy matrix, indicating that in stress-induced wire-epoxy failure, stress energy stored in the wire-epoxy matrix is preferrentially dissipated in the wire. A plausible mechanism of the nonuniform dissipation is presented

Steel Protective Coating Based on Plasticized Epoxy Acrylate Formulation Cured by Electron Beam Irradiation

International Nuclear Information System (INIS)

Ibrahim, M.S.; Said, H.M.; Mohamed, I.M.; Mohamed, H.A.; Kandile, N.G.

2011-01-01

Electron beam (EB) was used to cure coatings based on epoxy acrylate oligomer (EA) and different plasticizers such as epoxidized soybean oil, glycerol and castor oil. The effect of irradiation doses (10, 25, 50 kGy) on the curing epoxy acrylate formulations containing plasticizers was studied. In the addition, the effect of the different plasticizers on the end use performance properties of epoxy acrylate coatings such as hardness, bending, adhesion, acid and alkali resistance tests were investigated. It was observed that the incorporation of castor oil in epoxy acrylate, diluted by 1,6 hexandiol diacrylate monomer (HD) with a ratio (EA 70%, HD 20%, castor oil 10%) under the dose 10 kGy improved the physical, chemical and mechanical properties of cured films than the other plasticizers. On the other hand, sunflower free fatty acids were epoxidized in-situ under well established conditions and then was subjected to react with aniline in sealed ampoules under inert atmosphere at 140 degree C. The produced adduct was added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was observed that the formula containing 0.4 gm of aniline adduct / 100 gm epoxy acrylate resin gave the best corrosion protection for carbon steel

Metal Oxide Nanoparticle Photoresists for EUV Patterning

KAUST Repository

Jiang, Jing

2014-01-01

© 2014SPST. Previous studies of methacrylate based nanoparticle have demonstrated the excellent pattern forming capability of these hybrid materials when used as photoresists under 13.5 nm EUV exposure. HfO2 and ZrO2 methacrylate resists have achieved high resolution (∼22 nm) at a very high EUV sensitivity (4.2 mJ/cm2). Further investigations into the patterning process suggests a ligand displacement mechanism, wherein, any combination of a metal oxide with the correct ligand could generate patterns in the presence of the suitable photoactive compound. The current investigation extends this study by developing new nanoparticle compositions with transdimethylacrylic acid and o-toluic acid ligands. This study describes their synthesis and patterning performance under 248 nm KrF laser (DUV) and also under 13.5 nm EUV exposures (dimethylacrylate nanoparticles) for the new resist compositions.

Pyrolyzed Photoresist Electrodes for Integration in Microfluidic Chips for Transmitter Detection from Biological Cells

DEFF Research Database (Denmark)

Larsen, Simon Tylsgaard; Argyraki, Aikaterini; Amato, Letizia

2013-01-01

In this study, we show how pyrolyzed photoresist carbon electrodes can be used for amperometric detection of potassium-induced transmitter release from large groups of neuronal PC 12 cells. This opens the way for the use of carbon film electrodes in microfabricated devices for neurochemical drug ...... by the difference in photoresist viscosity. By adding a soft bake step to the fabrication procedure, the flatness of pyrolyzed AZ 5214 electrodes could be improved which would facilitate their integration in microfluidic chip devices....

Occupational exposure to epoxy resins

NARCIS (Netherlands)

Terwoert, J.; Kersting, K.

2014-01-01

Products based on epoxy resins as a binder have become popular in various settings, among which the construction industry and in windmill blade production, as a result of their excellent technical properties. However, due to the same properties epoxy products are a notorious cause of allergic skin

ORGANIC/INORGANIC HYBRID EPOXY NANOCOMPOSITES BASED ON OCTA(AMINOPHENYL)SILSESQUIOXANE

Institute of Scientific and Technical Information of China (English)

Hai-bo Fan; Rong-jie Yang; Xiang-mei Li

2013-01-01

Octa(aminophenyl)silsesquioxane (OAPS) was used as the curing agent of diglycidyl ether of bisphenol-A (DGEBA) epoxy resin.A study on comparison of DGEBA/OAPS with DGEBA/4,4'-diaminodiphenyl sulfone (DDS) epoxy resins was achieved.Differential scanning calorimetry was used to investigate the curing reaction and its kinetics,and the glass transition of DGEBA/OAPS.Thermogravimetric analysis was used to investigate thermal decomposition of the two kinds of epoxy resins.The reactions between amino groups and epoxy groups were investigated using Fourier transform infrared spectroscopy.Scanning electron microscopy was used to observe morphology of the two epoxy resins.The results indicated that OAPS had very good compatibility with DGEBA in molecular level,and could form a transparent DGEBA/OAPS resin.The curing reaction of the DGEBA/OAPS prepolymer could occur under low temperatures compared with DGEBA/DDS.The DGEBA/OAPS resin didn't exhibit glass transition,but the DGEBA/DDS did,which meant that the large cage structure of OAPS limited the motion of chains between the cross-linking points.Measurements of the contact angle indicated that the DGEBA/OAPS showed larger angles with water than the DGEBA/DDS resin.Thermogravimetric analysis indicated that the incorporation of OAPS into epoxy system resulted in low mass loss rate and high char yield,but its initial decomposition temperature seemed to be lowered.

UV-LIGA: From Development to Commercialization

Directory of Open Access Journals (Sweden)

Grégoire Genolet

2014-07-01

Full Text Available A major breakthrough in UV-LIGA (Lithographie, Galvanoformung and Abformung started with the use of epoxy-based EPON® SU-8 photoresist in the mid-1990s. Using this photoresist has enabled the fabrication of tall and high aspect ratio structures without the use of a very expensive synchrotron source needed to expose the photoresist layer in X-ray LIGA. SU-8 photoresist appeared to be well-suited for LIGA templates, but also as a permanent material. Based on UV-LIGA and SU-8, Mimotec SA has developed processes to manufacture mold inserts and metallic components for various market fields. From one to three-level parts, from Ni to other materials, from simple to complicated parts with integrated functionalities, UV-LIGA has established itself as a manufacturing technology of importance for prototyping, as well as for mass-fabrication. This paper reviews some of the developments that led to commercial success in this field.

SU-8 photoresist-derived electrospun carbon nanofibres as high ...

Indian Academy of Sciences (India)

... Refresher Courses · Symposia · Live Streaming. Home; Journals; Bulletin of Materials Science; Volume 40; Issue 3. SU-8 photoresist-derived electrospun carbon nanofibres as high-capacity anode material for lithium ion battery. M KAKUNURI S KAUSHIK A SAINI C S SHARMA. Volume 40 Issue 3 June 2017 pp 435-439 ...

Synthesis of Polyurethane/Silica Modified Epoxy Polymer Based on 1,3-Propanediol for Coating Application

Directory of Open Access Journals (Sweden)

Lutviasari Nuraini

2017-11-01

Full Text Available Studies on the synthesis of polyurethane/silica modified epoxy polymer using 1,3-propanediol has been conducted. Synthesis of polymers made by reaction of tolonate and 1,3-propanediol (ratio NCO/OH=2.5 as the building blocks of polyurethane with diglycidyl ether bisphenol A (DGEBA epoxy and catalyst dibutyltin dilaurate (DBTL.The total weight of the polyurethane used was 20% (w/w of the total epoxy. Based on Fourier Transform Infrared (FTIR and 1H-Nuclear Magnetic Resonance (1H-NMR spectra indicated the existence of a new bond that is formed from the reaction of isocyanate group and hydroxyl group, where the hydroxyl groups derived from epoxy and 1,3-propanediol. The addition of silica (5, 10, and 15% w/w to epoxy into the epoxy-modified polyurethane has been carried out through sol-gel reaction of tetraethyl orthosilicate (TEOS. The isocyanate conversion rate for the addition of silica 5, 10, and 15% are 95.69; 100, and 100%, respectively. The morphology and element identification by Scanning Electron Microscopy/Energy Dispersive X-Ray Analysis (SEM/EDX, showed that Si element has been successfully added in the polymer. From the tensile strength and elongation analysis, also thermal stability analysis using Thermal Gravimetric Analyzer (TGA, the increase of silica amount into the polyurethane modified epoxy did not significantly affect to thermal properties, but decrease the tensile strength of the polymer.

Characterization of Epoxy Functionalized Graphite Nanoparticles and the Physical Properties of Epoxy Matrix Nanocomposites

Science.gov (United States)

Miller, Sandi G.; Bauer, Jonathan L.; Maryanski, Michael J.; Heimann, Paula J.; Barlow, Jeremy P.; Gosau, Jan-Michael; Allred, Ronald E.

2010-01-01

This work presents a novel approach to the functionalization of graphite nanoparticles. The technique provides a mechanism for covalent bonding between the filler and matrix, with minimal disruption to the sp2 hybridization of the pristine graphene sheet. Functionalization proceeded by covalently bonding an epoxy monomer to the surface of expanded graphite, via a coupling agent, such that the epoxy concentration was measured as approximately 4 wt.%. The impact of dispersing this material into an epoxy resin was evaluated with respect to the mechanical properties and electrical conductivity of the graphite-epoxy nanocomposite. At a loading as low as 0.5 wt.%, the electrical conductivity was increased by five orders of magnitude relative to the base resin. The material yield strength was increased by 30% and Young s modulus by 50%. These results were realized without compromise to the resin toughness.

Analysis and Testing of Bisphenol A—Free Bio-Based Tannin Epoxy-Acrylic Adhesives

Directory of Open Access Journals (Sweden)

Shayesteh Jahanshahi

2016-04-01

Full Text Available A tannin-based epoxy acrylate resin was prepared from glycidyl ether tannin (GET and acrylic acid. The influence of the reaction condition for producing tannin epoxy acrylate was studied by FT-MIR, 13C-NMR, MALDI-TOF spectroscopy and shear strength. The best reaction conditions for producing tannin epoxy acrylate resin without bisphenol A was by reaction between GET and acrylic acid in the presence of a catalyst and hydroquinone at 95 °C for 12 h. FT-MIR, 13C-NMR and MALDI-TOF analysis have confirmed that the resin has been prepared under these conditions. The joints bonded with this resin were tested for block shear strength. The results obtained indicated that the best strength performance was obtained by the bioepoxy-acrylate adhesive resin prepared at 95 °C for a 12-h reaction.

Thermal and mechanical interfacial properties of epoxy composites based on functionalized carbon nanotubes

International Nuclear Information System (INIS)

Jin Fanlong; Ma Changjie; Park, Soo-Jin

2011-01-01

Highlights: → CNTs were functionalized by acid and amine treatments. → Epoxy resin/CNT composites were prepared. → T g of the composites increased by about 10 deg. C compared to neat epoxy resins. → Toughness of the composites was significantly improved by the addition of functionalized CNTs. - Abstract: Carbon nanotubes (CNTs) were treated by a mixture of acid and functionalized subsequently by amine treatment to improve interfacial interactions and dispersion of CNTs in epoxy matrix. The thermal stabilities and mechanical interfacial properties of epoxy/CNT composites were investigated using several techniques. The dispersion state of CNTs in the epoxy matrix was observed by scanning electron microscope (SEM) and transmission electron microscopy (TEM). As a result, the glass transition temperature of epoxy/CNT composites increased by about 11 deg. C compared to neat epoxy resins. The mechanical interfacial property of the composites was significantly increased by the addition of amine treated CNTs. The SEM and TEM results showed that the separation and uniform dispersion of CNTs in the epoxy matrix.

Chromatographic assessment of two hybrid monoliths prepared via epoxy-amine ring-opening polymerization and methacrylate-based free radical polymerization using methacrylate epoxy cyclosiloxane as functional monomer.

Science.gov (United States)

Wang, Hongwei; Ou, Junjie; Lin, Hui; Liu, Zhongshan; Huang, Guang; Dong, Jing; Zou, Hanfa

2014-11-07

Two kinds of hybrid monolithic columns were prepared by using methacrylate epoxy cyclosiloxane (epoxy-MA) as functional monomer, containing three epoxy moieties and one methacrylate group. One column was in situ fabricated by ring-opening polymerization of epoxy-MA and 1,10-diaminodecane (DAD) using a porogenic system consisting of isopropanol (IPA), H2O and ethanol at 65°C for 12h. The other was prepared by free radical polymerization of epoxy-MA and ethylene dimethacrylate (EDMA) using 1-propanol and 1,4-butanediol as the porogenic solvents at 60°C for 12h. Two hybrid monoliths were investigated on the morphology and chromatographic assessment. Although two kinds of monolithic columns were prepared with epoxy-MA, their morphologies looked rather different. It could be found that the epoxy-MA-DAD monolith possessed higher column efficiencies (25,000-34,000plates/m) for the separation of alkylbenzenes than the epoxy-MA-EDMA monolith (12,000-13,000plates/m) in reversed-phase nano-liquid chromatography (nano-LC). Depending on the remaining epoxy or methacrylate groups on the surface of two pristine monoliths, the epoxy-MA-EDMA monolith could be easily modified with 1-octadecylamine (ODA) via ring-opening reaction, while the epoxy-MA-DAD monolith could be modified with stearyl methacrylate (SMA) via free radical reaction. The chromatographic performance for the separation of alkylbenzenes on SMA-modified epoxy-MA-DAD monolith was remarkably improved (42,000-54,000 plates/m) when compared with that on pristine epoxy-MA-DAD monolith, while it was not obviously enhanced on ODA-modified epoxy-MA-EDMA monolith when compared with that on pristine epoxy-MA-EDMA monolith. The enhancement of the column efficiency of epoxy-MA-DAD monolith after modification might be ascribed to the decreased mass-transfer resistence. The two kinds of hybrid monoliths were also applied for separations of six phenols and seven basic compounds in nano-LC. Copyright © 2014 Elsevier B.V. All

Surface Functionalization of Epoxy-Resist- Based Microcantilevers with Iron Oxide Nanocrystals

DEFF Research Database (Denmark)

Ingrosso, Chiara; Sardella, E.; Keller, Stephan Sylvest

2010-01-01

A functionalization procedure is integrated in the fabrication of micromechanical SU-8 cantilevers in order to chemically bind organic-capped Fe2O3 NCs at the photoresist surface, under visible light, ambient atmosp here and room temperature. The achieved highly interconnected NC multilayer netwo...... is demonstrated an active layer for real-time detection of acetone vapor molecules....

Shape memory polymers from benzoxazine-modified epoxy

International Nuclear Information System (INIS)

Rimdusit, Sarawut; Lohwerathama, Montha; Dueramae, Isala; Hemvichian, Kasinee; Kasemsiri, Pornnapa

2013-01-01

Novel shape memory polymers (SMPs) were prepared from benzoxazine-modified epoxy resin. Specimens consisting of aromatic epoxy (E), aliphatic epoxy (N), Jeffamine D230 (D) and BA-a benzoxazine monomer (B) were evaluated. The mole ratio of D/B was used as a mixed curing agent for an epoxy system with a fixed E/N. The effects of BA-a content on the thermal, mechanical and shape memory properties of epoxy-based shape memory polymers (SMPs) were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), flexural test and shape recovery test. The results revealed that the obtained SMPs exhibited a higher flexural strength and flexural modulus than those of the unmodified epoxy-based SMP at room temperature and at 20 ° C above glass transition temperature (T g ). The presence of 1 mol BA-a as a curing agent provided the specimen with the highest T g , i.e. about 72 ° C higher than that of epoxy-based SMP cured by Jeffamine D230. All SMP samples needed only a few minutes to fully recover to their original shape. The samples exhibited high shape fixity (98–99%) and shape recovery ratio (90–100%). In addition, the recovery stress values increased with increasing BA-a mole ratio from 20 to 38 kPa, when BA-a up to 1 mol ratio was added. All of the SMP samples exhibited only minimum change in their flexural strength at the end of a 100 recovery cycles test. (paper)

Investigation of the Residual Stress State in an Epoxy Based Specimen

DEFF Research Database (Denmark)

Baran, Ismet; Jakobsen, Johnny; Andreasen, Jens Henrik

2015-01-01

Abstract. Process induced residual stresses may play an important role under service loading conditions for fiber reinforced composite. They may initiate premature cracks and alter the internal stress level. Therefore, the developed numerical models have to be validated with the experimental...... observations. In the present work, the formation of the residual stresses/strains are captured from experimental measurements and numerical models. An epoxy/steel based sample configuration is considered which creates an in-plane biaxial stress state during curing of the resin. A hole drilling process...... material models, i.e. cure kinetics, elastic modulus, CTE, chemical shrinkage, etc. together with the drilling process using the finite element method. The measured and predicted in-plane residual strain states are compared for the epoxy/metal biaxial stress specimen....

High Tg and fast curing epoxy-based anisotropic conductive paste for electronic packaging

Science.gov (United States)

Keeratitham, Waralee; Somwangthanaroj, Anongnat

2016-03-01

Herein, our main objective is to prepare the fast curing epoxy system with high glass transition temperature (Tg) by incorporating the multifunctional epoxy resin into the mixture of diglycidyl ether of bisphenol A (DGEBA) as a major epoxy component and aromatic diamine as a hardener. Furthermore, the curing behavior as well as thermal and thermomechanical properties were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and thermomechanical analysis (TMA). It was found that Tg obtained from tan δ of DGEBA/aromatic diamine system increased from 100 °C to 205 °C with the presence of 30 percentage by weight of multifunctional epoxy resin. Additionally, the isothermal DSC results showed that the multifunctional epoxy resin can accelerate the curing reaction of DGEBA/aromatic diamine system. Namely, a high degree of curing (˜90%) was achieved after a few minutes of curing at low temperature of 130 °C, owing to a large number of epoxy ring of multifunctional epoxy resin towards the active hydrogen atoms of aromatic diamine.

Fluorine atom subsurface diffusion and reaction in photoresist

International Nuclear Information System (INIS)

Greer, Frank; Fraser, D.; Coburn, J.W.; Graves, David B.

2003-01-01

Kinetic studies of fluorine and deuterium atoms interacting with an OiR 897 10i i-line photoresist (PR) are reported. All experiments were conducted at room temperature. Films of this PR were coated on quartz-crystal microbalance (QCM) substrates and exposed to alternating fluxes of these atoms in a high vacuum apparatus. Mass changes of the PR were observed in situ and in real time during the atom beam exposures using the QCM. A molecular-beam sampled differentially pumped quadrupole mass spectrometer (QMS) was used to measure the species desorbing from the PR surface during the F and D atom exposures. During the D atom exposures, hydrogen abstraction and etching of the PR was observed, but no DF formation was detected. However, during the F atom exposures, the major species observed to desorb from the surface was DF, formed from fluorine abstraction of deuterium from the photoresist. No evidence of film etching or fluorine self-abstraction was observed. The film mass increased during F atom exposure, evidently due to the replacement of D by F in the film. The rate of DF formation and mass uptake were both characterized by the same kinetics: An initially rapid step declining exponentially with time (e -t/τ ), followed by a much slower step following inverse square root of time (t -1/2 ) kinetics. The initially rapid step was interpreted as surface abstraction of D by F to form DF, which desorbs, with subsequent F impacting the surface inserted into surface C dangling bonds. The slower step was interpreted as F atoms diffusing into the fluorinated photoresist, forming DF at the boundary of the fluorinated carbon layer. The t -1/2 kinetics of this step are interpreted to indicate that F diffusion through the fluorinated carbon layer is much slower than the rate of F abstraction of D to form DF, or the rate of F insertion into the carbon dangling bonds left behind after DF formation. A diffusion-limited growth model was formulated, and the model parameters are

Differently-catalyzed silica-based precursors as functional additives for the epoxy-based hybrid materials

Czech Academy of Sciences Publication Activity Database

Perchacz, Magdalena; Beneš, Hynek; Zhigunov, Alexander; Serkis, Magdalena; Pavlova, Ewa

2016-01-01

Roč. 99, 2 September (2016), s. 434-446 ISSN 0032-3861 R&D Projects: GA ČR(CZ) GA14-05146S; GA MŠk(CZ) LO1507 Institutional support: RVO:61389013 Keywords : epoxy-silica hybrid material * solvent-free sol-gel process * silica-based precursor Subject RIV: CD - Macromolecular Chemistry Impact factor: 3.684, year: 2016

Macam – Macam Epoxy Dan Polyurethane Based Flooring System Beserta Kinerjanya

OpenAIRE

Sutandyo, Brian Christopher; Putra, Evan Sutantu; Sudjarwo, P; B., Januar

2013-01-01

Cat lantai Epoxy dan Polyurethane merupakan sebuah alternatif bagi konsumen yang membutuhkan tempat yang hygienis. Tidak adanya nat pada lantai dan terdapat banyak variasi warna merupakan suatu kebutuhan wajib bagi pemilik industri pangan, rumah sakit, dll. Pengamatan based flooring system ini dilakukan pada lantai yang memiliki umur bervariasi. Hal ini bertujuan untuk mengetahui kinerja dari based flooring system seperti Perubahan warna, ketahanan kimia, dan kerusakan yang mungkin terjadi. S...

Acoustic-wave sensor for ambient monitoring of a photoresist-stripping agent

Science.gov (United States)

Pfeifer, K.B.; Hoyt, A.E.; Frye, G.C.

1998-08-18

The acoustic-wave sensor is disclosed. The acoustic-wave sensor is designed for ambient or vapor-phase monitoring of a photoresist-stripping agent such as N-methylpyrrolidinone (NMP), ethoxyethylpropionate (EEP) or the like. The acoustic-wave sensor comprises an acoustic-wave device such as a surface-acoustic-wave (SAW) device, a flexural-plate-wave (FPW) device, an acoustic-plate-mode (APM) device, or a thickness-shear-mode (TSM) device (also termed a quartz crystal microbalance or QCM) having a sensing region on a surface thereof. The sensing region includes a sensing film for sorbing a quantity of the photoresist-stripping agent, thereby altering or shifting a frequency of oscillation of an acoustic wave propagating through the sensing region for indicating an ambient concentration of the agent. According to preferred embodiments of the invention, the acoustic-wave device is a SAW device; and the sensing film comprises poly(vinylacetate), poly(N-vinylpyrrolidinone), or poly(vinylphenol). 3 figs.

Selective Clay Placement Within a Silicate-Clay Epoxy Blend Nanocomposite

Science.gov (United States)

Miller, Sandi G (Inventor)

2013-01-01

A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

Epoxy composites based on inexpensive tire waste filler

Science.gov (United States)

Ahmetli, Gulnare; Gungor, Ahmet; Kocaman, Suheyla

2014-05-01

Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young's modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites.

Epoxy composites based on inexpensive tire waste filler

International Nuclear Information System (INIS)

Ahmetli, Gulnare; Gungor, Ahmet; Kocaman, Suheyla

2014-01-01

Tire waste (TW) was recycled as raw material for the preparation of DGEBA-type epoxy composite materials. The effects of filler amount and epoxy type on the mechanical properties of the composites were investigated. Tensile strength and Young’s modulus of the composites with NPEL were generally higher than composites with NPEF. The appropriate mass level for TW in both type composites was found to be 20 wt%. The equilibrium water sorption of NPEL/TW and NPEF/TW composites for 14-day immersion was determined as 0.10 % and 0.21 %, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used for characterization of the composites

Effect of thiol group on the curing process of alkaline developable photo-resists

International Nuclear Information System (INIS)

Hidetaka Oka; Masaki Ohwa; Hisatoshi Kura

1999-01-01

Photosensitivity of a conventional radical photo-initiator in an alkaline developable photoresist is boosted by substitution with a thiol group. Evidence is presented that the thiol group acts via chain transfer mechanism

Integration of Microchip Electrophoresis with Electrochemical Detection Using an Epoxy-Based Molding Method to Embed Multiple Electrode Materials

Science.gov (United States)

Johnson, Alicia S.; Selimovic, Asmira; Martin, R. Scott

2012-01-01

This paper describes the use of epoxy-encapsulated electrodes to integrate microchip-based electrophoresis with electrochemical detection. Devices with various electrode combinations can easily be developed. This includes a palladium decoupler with a downstream working electrode material of either gold, mercury/gold, platinum, glassy carbon, or a carbon fiber bundle. Additional device components such as the platinum wires for the electrophoresis separation and the counter electrode for detection can also be integrated into the epoxy base. The effect of the decoupler configuration was studied in terms of the separation performance, detector noise, and the ability to analyze samples of a high ionic strength. The ability of both glassy carbon and carbon fiber bundle electrodes to analyze a complex mixture was demonstrated. It was also shown that a PDMS-based valving microchip can be used along with the epoxy embedded electrodes to integrate microdialysis sampling with microchip electrophoresis and electrochemical detection, with the microdialysis tubing also being embedded in the epoxy substrate. This approach enables one to vary the detection electrode material as desired in a manner where the electrodes can be polished and modified in a similar fashion to electrochemical flow cells used in liquid chromatography. PMID:22038707

Multiscale Modeling of Carbon Nanotube-Epoxy Nanocomposites

Science.gov (United States)

Fasanella, Nicholas A.

Epoxy-composites are widely used in the aerospace industry. In order to improve upon stiffness and thermal conductivity; carbon nanotube additives to epoxies are being explored. This dissertation presents multiscale modeling techniques to study the engineering properties of single walled carbon nanotube (SWNT)-epoxy nanocomposites, consisting of pristine and covalently functionalized systems. Using Molecular Dynamics (MD), thermomechanical properties were calculated for a representative polymer unit cell. Finite Element (FE) and orientation distribution function (ODF) based methods were used in a multiscale framework to obtain macroscale properties. An epoxy network was built using the dendrimer growth approach. The epoxy model was verified by matching the experimental glass transition temperature, density, and dilatation. MD, via the constant valence force field (CVFF), was used to explore the mechanical and dilatometric effects of adding pristine and functionalized SWNTs to epoxy. Full stiffness matrices and linear coefficient of thermal expansion vectors were obtained. The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for the various nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. To obtain continuum-scale elastic properties from the MD data, multiscale modeling was considered to give better control over the volume fraction of nanotubes, and investigate the effects of nanotube alignment. Two methods were considered; an FE based method, and an ODF based method. The FE method probabilistically assigned elastic properties of elements from the MD lattice results based on the desired volume fraction and alignment of the nanotubes. For the ODF method, a distribution function was generated based on the desired amount of nanotube alignment

Evaluation of carbon fiber composites fabricated using ionic liquid based epoxies for cryogenic fluid applications

Directory of Open Access Journals (Sweden)

R.N. Grugel

Full Text Available Utilizing tanks fabricated from fiber reinforced polymeric composites for storing cryogenic fluids such as liquid oxygen and liquid hydrogen is of great interest to NASA as considerable weight savings can be gained. Unfortunately such composites, especially at cryogenic temperatures, develop a mismatch that initiates detrimental delamination and crack growth, which promotes leaking. On-going work with ionic liquid-based epoxies appears promising in mitigating these detrimental effects. Some recent results are presented and discussed. Keywords: Ionic liquid, Carbon fiber, Epoxy, COPV, Cryogenic fluids

Investigation of the AZ 5214E photoresist by the laser interference, EBDW and NSOM lithographies

Energy Technology Data Exchange (ETDEWEB)

Škriniarová, J., E-mail: jaroslava.skriniarova@stuba.sk [Institute of Electronics and Photonics, Slovak University of Technology, Bratislava (Slovakia); Pudiš, D. [Department of Physics, University of Žilina, Žilina (Slovakia); Andok, R. [Department of E-Beam Lithography, Institute of Informatics, Slovak Academy of Sciences, Bratislava (Slovakia); Lettrichová, I. [Department of Physics, University of Žilina, Žilina (Slovakia); Uherek, F. [Institute of Electronics and Photonics, Slovak University of Technology, Bratislava (Slovakia)

2017-02-15

Highlights: • Applicability of the AZ 5214E photoresist for three different lithographies. • Useful for the fabrication of 1D and 2D periodic and irregular structures. • 2D structures with 260 nm period achieved by the laser interference lithography. • Structures with period below 500 nm achieved with the e-beam direct-write lithography. • Holes of 270 nm diameter made by the near-field scanning optical microscopy lithography. - Abstract: In this paper we show a comparison of chosen lithographies used for the AZ 5214E photoresist, which is normally UV sensitive but has also been investigated for its sensitivity to e-beam exposure. Three lithographies, the E-Beam Direct Write lithography (EBDW), laser Interference Lithography (IL) and the non-contact Near-field Scanning Optical Microscopy (NSOM) lithography, are discussed here and the results on exposed arrays of simple patterns are shown. With the EBDW and IL we achieved periods of the structures around half-micron, and we demonstrate attainability of dimensions smaller or comparable than usually achieved by a standard optical photolithography with the investigated photoresist. With the non-contact NSOM lithography structures with periods slightly above a micron were achieved.

Prediction of brittle fracture of epoxy-aluminum flanging

Directory of Open Access Journals (Sweden)

Korbel J.

2010-07-01

Full Text Available This paper presents a fracture mechanical approach for estimation of critical bending load of different types of aluminum-epoxy flanging and comparison with experimental measurements. For this purpose, several designs of the flanges were investigated. The flanges were glued to the epoxy bars and adhesive-epoxy interface was considered as a bi-material notch. Prediction of the failure is based on generalized stress intensity factor and generalized fracture toughness.

Mechanical properties of graphene oxide (GO/epoxy composites

Directory of Open Access Journals (Sweden)

Shivan Ismael Abdullah

2015-08-01

Full Text Available In this study, the effects of graphene oxide (GO on composites based on epoxy resin were analyzed. Different contents of GO (1.5–6 vol.% were added to epoxy resin. The GO/epoxy composite was prepared using the casting method and was prepared under room temperature. Mechanical tests’ results such as tensile test, impact test and hardness test show enhancements of the mechanical properties of the GO/epoxy composite. The experimental results clearly show an improvement in the Young’s modulus, tensile strength and hardness. The impact strength was seen to decrease, pointing to brittleness increase of the GO/epoxy composite. A microstructure analysis using Scanning Electron Microscopy (SEM and X-ray diffraction (XRD analysis was also performed, which showed how GO impeded the propagation of cracks in the composite. From the SEM images we observed the interface between the GO and the epoxy composite. As can be seen from this research, the GO/epoxy composites can be used for a large number of applications. The results of this research are a strong evidence for GO/epoxy composites being a potential candidate for use in a variety of industrial applications, especially for automobile parts, aircraft components, and electronic parts such as supercapacitors, transistors, etc.

Degradation effects and Si-depth profiling in photoresists using ion beam analysis

NARCIS (Netherlands)

IJzendoorn, van L.J.; Schellekens, J.P.W.

1989-01-01

The reaction of silicon-containing vapour with a photoresist layer, as used in dry developable lithographic processes, was studied with Rutherford backscattering spectrometry (RBS). Degradation of the polymer layer was observed, but the total amount of incorporated Si was found to be constant during

Development of AlN/Epoxy Composites with Enhanced Thermal Conductivity

Science.gov (United States)

Xu, Yonggang; Yang, Chi; Li, Jun; Zhang, Hailong; Hu, Song; Wang, Shiwei

2017-01-01

AlN/epoxy composites with high thermal conductivity were successfully prepared by infiltrating epoxy into AlN porous ceramics which were fabricated by gelcasting of foaming method. The microstructure, mechanical, and thermal properties of the resulting composites were investigated. The compressive strengths of the AlN/epoxy composites were enhanced compared with the pure epoxy. The AlN/epoxy composites demonstrate much higher thermal conductivity, up to 19.0 W/(m·K), compared with those by the traditional particles filling method, because of continuous thermal channels formed by the walls and struts of AlN porous ceramics. This study demonstrates a potential route to manufacture epoxy-based composites with extremely high thermal conductivity. PMID:29258277

Development of AlN/Epoxy Composites with Enhanced Thermal Conductivity.

Science.gov (United States)

Xu, Yonggang; Yang, Chi; Li, Jun; Mao, Xiaojian; Zhang, Hailong; Hu, Song; Wang, Shiwei

2017-12-18

AlN/epoxy composites with high thermal conductivity were successfully prepared by infiltrating epoxy into AlN porous ceramics which were fabricated by gelcasting of foaming method. The microstructure, mechanical, and thermal properties of the resulting composites were investigated. The compressive strengths of the AlN/epoxy composites were enhanced compared with the pure epoxy. The AlN/epoxy composites demonstrate much higher thermal conductivity, up to 19.0 W/(m·K), compared with those by the traditional particles filling method, because of continuous thermal channels formed by the walls and struts of AlN porous ceramics. This study demonstrates a potential route to manufacture epoxy-based composites with extremely high thermal conductivity.

Effects of temperature on mechanical properties of SU-8 photoresist material

Energy Technology Data Exchange (ETDEWEB)

Chung, Soon Wan; Park, Seung Bae [State University of New York, New York (United States)

2013-09-15

A representative fabrication processing of SU-8 photoresist, Ultraviolet (UV) lithography is usually composed of spin coat, soft bake, UV exposure, post exposure bake (PEB), development and optional hard bake, etc. The exposed region of SU-8 is crosslinked during the PEB process and its physical properties highly depend on UV exposure and PEB condition. This work was initiated to investigate if thermal baking after fabrication can affect the mechanical properties of SU-8 photoresist material because SU-8 is trying to be used as a structural material for MEMS operated at high temperature. Since a temperature of 95 .deg. C is normally recommended for PEB process, elevated temperatures up to 200 .deg. C were considered for the optional hard bake process. The viscoelastic material properties were measured by dynamic mechanical analyses (DMA). Also, pulling tests were performed to obtain Young's modulus and Poisson's ratio as a function of strain rate in a wide temperature range. From this study, the effects of temperature on the elastic and viscoelastic material properties of SU-8 were obtained.

Effects of temperature on mechanical properties of SU-8 photoresist material

International Nuclear Information System (INIS)

Chung, Soon Wan; Park, Seung Bae

2013-01-01

A representative fabrication processing of SU-8 photoresist, Ultraviolet (UV) lithography is usually composed of spin coat, soft bake, UV exposure, post exposure bake (PEB), development and optional hard bake, etc. The exposed region of SU-8 is crosslinked during the PEB process and its physical properties highly depend on UV exposure and PEB condition. This work was initiated to investigate if thermal baking after fabrication can affect the mechanical properties of SU-8 photoresist material because SU-8 is trying to be used as a structural material for MEMS operated at high temperature. Since a temperature of 95 .deg. C is normally recommended for PEB process, elevated temperatures up to 200 .deg. C were considered for the optional hard bake process. The viscoelastic material properties were measured by dynamic mechanical analyses (DMA). Also, pulling tests were performed to obtain Young's modulus and Poisson's ratio as a function of strain rate in a wide temperature range. From this study, the effects of temperature on the elastic and viscoelastic material properties of SU-8 were obtained.

Flexural Properties of Activated Carbon Filled Epoxy Nano composites

International Nuclear Information System (INIS)

Khalil, H.P.S.A.; Khalil, H.P.S.A.; Alothman, O.Y.; Paridah, M.T.; Zainudin, E.S.

2014-01-01

Activated carbon (AC) filled epoxy nano composites obtained by mixing the desired amount of nano AC viz., bamboo stem, oil palm empty fruit bunch, and coconut shell from agricultural biomass with the epoxy resin. Flexural properties of activated carbons filled epoxy nano composites with 1 %, and 5 % filler loading were measured. In terms of flexural strength and modulus, a significant increment was observed with addition of 1 % vol and 5 % vol nano-activated carbon as compared to neat epoxy. The effect of activated carbon treated by two chemical agents (potassium hydroxide and phosphoric acid) on the flexural properties of epoxy nano composites were also investigated. Flexural strength of activated carbon-bamboo stem, activated carbon-oil palm, and activated carbon-coconut shell reinforced epoxy nano composites showed almost same value in case of 5 % potassium hydroxide activated carbon. Flexural strength of potassium hydroxide activated carbon-based epoxy nano composites was higher than phosphoric acid activated carbon. The flexural toughness of both the potassium hydroxide and phosphoric acid activated carbon reinforced composites range between 0.79 - 0.92 J. It attributed that developed activated carbon filled epoxy nano composites can be used in different applications. (author)

Fabrication and electrorotation of a novel epoxy based micromotor working in a uniform DC electric field

Science.gov (United States)

Bauer, Rita A.; Kelemen, Lóránd; Nakano, Masami; Totsuka, Atsushi; Zrínyi, Miklós

2015-10-01

We have presented the first direct observation of electric field induced rotation of epoxy based polymer rotors. Polymer disks, hollow cylinders and gears were prepared in few micrometer dimensions as rotors. Electrorotation of these sub-millimeter sized tools was studied under uniform dc electric field. The effects of shape, size and thickness were investigated. The novel epoxy based micro devices show intensive spinning in a uniform dc electric field. The rotational speed of micron-sized polymer rotors can be conveniently tuned in a wide range (between 300 and 3000 rpm) by the electric field intensity, opening new perspectives for their use in several MEMS applications.

Fabrication and electrorotation of a novel epoxy based micromotor working in a uniform DC electric field

International Nuclear Information System (INIS)

Bauer, Rita A; Zrínyi, Miklós; Kelemen, Lóránd; Nakano, Masami; Totsuka, Atsushi

2015-01-01

We have presented the first direct observation of electric field induced rotation of epoxy based polymer rotors. Polymer disks, hollow cylinders and gears were prepared in few micrometer dimensions as rotors. Electrorotation of these sub-millimeter sized tools was studied under uniform dc electric field. The effects of shape, size and thickness were investigated. The novel epoxy based micro devices show intensive spinning in a uniform dc electric field. The rotational speed of micron-sized polymer rotors can be conveniently tuned in a wide range (between 300 and 3000 rpm) by the electric field intensity, opening new perspectives for their use in several MEMS applications. (paper)

Biocompatible epoxy modified bio-based polyurethane nanocomposites: mechanical property, cytotoxicity and biodegradation.

Science.gov (United States)

Dutta, Suvangshu; Karak, Niranjan; Saikia, Jyoti Prasad; Konwar, Bolin Kumar

2009-12-01

Epoxy modified Mesua ferrea L. seed oil (MFLSO) based polyurethane nanocomposites with different weight % of clay loadings (1%, 2.5% and 5%) have been evaluated as biocompatible materials. The nanocomposites were prepared by ex situ solution technique under high mechanical shearing and ultrasonication at room temperature. The partially exfoliated nanocomposites were characterized by Fourier transform infra-red (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The mechanical properties such as tensile strength and scratch hardness were improved 2 and 5 times, respectively by nanocomposites formation. Even the impact resistance improved a little. The thermostability of the nanocomposites was enhanced by about 40 degrees C. Biodegradation study confirmed 5-10 fold increase in biodegradation rate for the nanocomposites compared to the pristine polymers. All the nanocomposites showed non-cytotoxicity as evident from RBC hemolysis inhibition observed in anti-hemolytic assay carried over the sterilized films. The study reveals that the epoxy modified MFLSO based polyurethane nanocomposites deserve the potential to be applicable as biomaterials.

High T{sub g} and fast curing epoxy-based anisotropic conductive paste for electronic packaging

Energy Technology Data Exchange (ETDEWEB)

Keeratitham, Waralee, E-mail: waralee.ke@student.chula.ac.th; Somwangthanaroj, Anongnat, E-mail: anongnat.s@chula.ac.th [Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok, 10330 (Thailand)

2016-03-09

Herein, our main objective is to prepare the fast curing epoxy system with high glass transition temperature (T{sub g}) by incorporating the multifunctional epoxy resin into the mixture of diglycidyl ether of bisphenol A (DGEBA) as a major epoxy component and aromatic diamine as a hardener. Furthermore, the curing behavior as well as thermal and thermomechanical properties were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and thermomechanical analysis (TMA). It was found that T{sub g} obtained from tan δ of DGEBA/aromatic diamine system increased from 100 °C to 205 °C with the presence of 30 percentage by weight of multifunctional epoxy resin. Additionally, the isothermal DSC results showed that the multifunctional epoxy resin can accelerate the curing reaction of DGEBA/aromatic diamine system. Namely, a high degree of curing (∼90%) was achieved after a few minutes of curing at low temperature of 130 °C, owing to a large number of epoxy ring of multifunctional epoxy resin towards the active hydrogen atoms of aromatic diamine.

Plasma Treated Multi-Walled Carbon Nanotubes (MWCNTs for Epoxy Nanocomposites

Directory of Open Access Journals (Sweden)

Jie Lian

2011-12-01

Full Text Available Plasma nanocoating of allylamine were deposited on the surfaces of multi-walled carbon nanotubes (MWCNTs to provide desirable functionalities and thus to tailor the surface characteristics of MWCNTs for improved dispersion and interfacial adhesion in epoxy matrices. Plasma nanocoated MWCNTs were characterized using scanning electron microscopy (SEM, high-resolution transmission electron microscopy (HR-TEM, surface contact angle, and pH change measurements. Mechanical testing results showed that epoxy reinforced with 1.0 wt % plasma coated MWCNTs increased the tensile strength by 54% as compared with the pure epoxy control, while epoxy reinforced with untreated MWCNTs have lower tensile strength than the pure epoxy control. Optical and electron microscopic images show enhanced dispersion of plasma coated MWCNTs in epoxy compared to untreated MWCNTs. Plasma nanocoatings from allylamine on MWCNTs could significantly enhance their dispersion and interfacial adhesion in epoxy matrices. Simulation results based on the shear-lag model derived from micromechanics also confirmed that plasma nanocoating on MWCNTs significantly improved the epoxy/fillers interface bonding and as a result the increased composite strength.

Demonstration of an N7 integrated fab process for metal oxide EUV photoresist

Science.gov (United States)

De Simone, Danilo; Mao, Ming; Kocsis, Michael; De Schepper, Peter; Lazzarino, Frederic; Vandenberghe, Geert; Stowers, Jason; Meyers, Stephen; Clark, Benjamin L.; Grenville, Andrew; Luong, Vinh; Yamashita, Fumiko; Parnell, Doni

2016-03-01

Inpria has developed a directly patternable metal oxide hard-mask as a robust, high-resolution photoresist for EUV lithography. In this paper we demonstrate the full integration of a baseline Inpria resist into an imec N7 BEOL block mask process module. We examine in detail both the lithography and etch patterning results. By leveraging the high differential etch resistance of metal oxide photoresists, we explore opportunities for process simplification and cost reduction. We review the imaging results from the imec N7 block mask patterns and its process windows as well as routes to maximize the process latitude, underlayer integration, etch transfer, cross sections, etch equipment integration from cross metal contamination standpoint and selective resist strip process. Finally, initial results from a higher sensitivity Inpria resist are also reported. A dose to size of 19 mJ/cm2 was achieved to print pillars as small as 21nm.

Synthesis of polyoxometalate-loaded epoxy composites

Science.gov (United States)

Anderson, Benjamin J

2014-10-07

The synthesis of a polyoxometalate-loaded epoxy uses a one-step cure by applying an external stimulus to release the acid from the polyoxometalate and thereby catalyze the cure reaction of the epoxy resin. Such polyoxometalate-loaded epoxy composites afford the cured epoxy unique properties imparted by the intrinsic properties of the polyoxometalate. For example, polyoxometalate-loaded epoxy composites can be used as corrosion resistant epoxy coatings, for encapsulation of electronics with improved dielectric properties, and for structural applications with improved mechanical properties.

Exploring biomass based carbon black as filler in epoxy composites: Flexural and thermal properties

International Nuclear Information System (INIS)

Abdul Khalil, H.P.S.; Firoozian, P.; Bakare, I.O.; Akil, Hazizan Md.; Noor, Ahmad Md.

2010-01-01

Carbon blacks (CB), derived from bamboo stem (BS-CB), coconut shells (CNS-CB) and oil palm empty fiber bunch (EFB-CB), were obtained by pyrolysis of fibers at 700 o C, characterized and used as filler in epoxy composites. The results obtained showed that the prepared carbon black possessed well-developed porosities and are predominantly made up of micropores. The BS-CB, CNS-CB and EFB-CB filled composites were prepared and characterized using scanning electron microscope (SEM) and thermogravimetric analyzer (TGA). The SEM showed that the fractured surface of the composite indicates its high resistance to fracture. The CBs-epoxy composites exhibited better flexural properties than the neat epoxy, which was attributed to better adhesion between the CBs and the epoxy resin. TGA showed that there was improvement in thermal stability of the carbon black filled composites compared to the neat epoxy resin.

Electrically Conductive Epoxy Adhesives

Directory of Open Access Journals (Sweden)

Lan Bai

2011-02-01

Full Text Available Conductive adhesives are widely used in electronic packaging applications such as die attachment and solderless interconnections, component repair, display interconnections, and heat dissipation. The effects of film thickness as functions of filler volume fraction, conductive filler size, shape, as well as uncured adhesive matrix viscosity on the electrical conduction behavior of epoxy-based adhesives are presented in this work. For this purpose, epoxy-based adhesives were prepared using conductive fillers of different size, shape, and types, including Ni powder, flakes, and filaments, Ag powder, and Cu powder. The filaments were 20 μm in diameter, and 160 or 260 μm in length. HCl and H3PO4 acid solutions were used to etch and remove the surface oxide layers from the fillers. The plane resistance of filled adhesive films was measured using the four-point method. In all cases of conductive filler addition, the planar resistivity levels for the composite adhesive films increased when the film thickness was reduced. The shape of resistivity-thickness curves was negative exponential decaying type and was modeled using a mathematical relation. The relationships between the conductive film resistivities and the filler volume fractions were also derived mathematically based on the experimental data. Thus, the effects of surface treatment of filler particles, the type, size, shape of fillers, and the uncured epoxy viscosity could be included empirically by using these mathematical relations based on the experimental data. By utilizing the relations we proposed to model thickness-dependent and volume fraction-dependent conduction behaviors separately, we were able to describe the combined and coupled volume fraction-film thickness relationship mathematically based on our experimental data.

Mechanisms involved in HBr and Ar cure plasma treatments applied to 193 nm photoresists

International Nuclear Information System (INIS)

Pargon, E.; Menguelti, K.; Martin, M.; Bazin, A.; Joubert, O.; Chaix-Pluchery, O.; Sourd, C.; Derrough, S.; Lill, T.

2009-01-01

In this article, we have performed detailed investigations of the 193 nm photoresist transformations after exposure to the so-called HBr and Ar plasma cure treatments using various characterization techniques (x-ray photoelectron spectroscopy, Fourier transformed infrared, Raman analyses, and ellipsometry). By using windows with different cutoff wavelengths patched on the photoresist film, the role of the plasma vacuum ultraviolet (VUV) light on the resist modifications is clearly outlined and distinguished from the role of radicals and ions from the plasma. The analyses reveal that both plasma cure treatments induce severe surface and bulk chemical modifications of the resist films. The synergistic effects of low energetic ion bombardment and VUV plasma light lead to surface graphitization or cross-linking (on the order of 10 nm), while the plasma VUV light (110-210 nm) is clearly identified as being responsible for ester and lactone group removal from the resist bulk. As the resist modification depth depends strongly on the wavelength penetration into the material, it is found that HBr plasma cure that emits near 160-170 nm can chemically modify the photoresist through its entire thickness (240 nm), while the impact of Ar plasmas emitting near 100 nm is more limited. In the case of HBr cure treatment, Raman and ellipsometry analyses reveal the formation of sp 2 carbon atoms in the resist bulk, certainly thanks to hydrogen diffusion through the resist film assisted by the VUV plasma light.

SU-8 photoresist and SU-8 based nanocomposites for broadband acoustical matching at 1 GHz

Energy Technology Data Exchange (ETDEWEB)

Ndieguene, A; Campistron, P; Carlier, J; Wang, S; Callens-Debavelaere, D; Nongaillard, B, E-mail: Assane.Ndieguene@meletu.univ-valenciennes.f [Univ Lille Nord de France, F-59000 Lille (France)

2009-11-01

So as to integrate acoustic functions in BioMEMS using 1 GHz ZnO transducers deposited on silicon substrates, acoustic waves propagation through the silicon substrate and its transmission in water needs to be maximized (the insertion losses at the Si / water interface are about 6dB). In the context of integration, it is interesting for mechanical impedance matching to use photosensitive materials such as SU-8 so that patterns may be obtained. Nanocomposite materials based on SU-8 mixed with nanoparticles having adequate impedances were fabricated. These new materials are characterized in terms of their acoustic velocity, impedance and attenuation. For this, the nanocomposite layers are deposited on the substrate by spin coating to obtain a thickness of about 10 {mu}m, in order to separate acoustic echoes from the material (even if {lambda}/4 layer thickness is lower than 1 {mu}m). The insertion losses of the device immersed in water can be simulated as a function of frequency for a given reflection coefficient between the silicon substrate and the photoresist. The characteristics of some nanocomposites made with SU-8 and various concentrations of nanoparticles like Ti0{sub 2}, SrTiO{sub 3} or W have been determined.

Magnetism in graphene oxide induced by epoxy groups

Energy Technology Data Exchange (ETDEWEB)

Lee, Dongwook, E-mail: dongwookleedl324@gmail.com [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Division of Physics and Applied Physics, Nanyang Technological University, Singapore 637371 (Singapore); Seo, Jiwon, E-mail: jiwonseo@yonsei.ac.kr [Department of Physics and IPAP, Yonsei University, Seoul 120-749 (Korea, Republic of); School of Advanced Materials Science and Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Zhu, Xi; Su, Haibin [Division of Materials Science, School of Materials Science and Engineering, Nanyang Technological University, Singapore 639798 (Singapore); Cole, Jacqueline M. [Cavendish Laboratory, University of Cambridge, Cambridge CB3 0HE (United Kingdom); Argonne National Laboratory, 9700S Cass Avenue, Argonne, Illinois 60439 (United States)

2015-04-27

We have engineered magnetism in graphene oxide. Our approach transforms graphene into a magnetic insulator while maintaining graphene's structure. Fourier transform infrared spectroscopy spectra reveal that graphene oxide has various chemical groups (including epoxy, ketone, hydroxyl, and C-O groups) on its surface. Destroying the epoxy group with heat treatment or chemical treatment diminishes magnetism in the material. Local density approximation calculation results well reproduce the magnetic moments obtained from experiments, and these results indicate that the unpaired spin induced by the presence of epoxy groups is the origin of the magnetism. The calculation results also explain the magnetic properties, which are generated by the interaction between separated magnetic regions and domains. Our results demonstrate tunable magnetism in graphene oxide based on controlling the epoxy group with heat or chemical treatment.

Nanocellulose composites with enhanced interfacial compatibility and mechanical properties using a hybrid-toughened epoxy matrix.

Science.gov (United States)

Kuo, Pei-Yu; Barros, Luizmar de Assis; Yan, Ning; Sain, Mohini; Qing, Yan; Wu, Yiqiang

2017-12-01

Although there is a growing interest in utilizing nanocellulose fibres (NCFs) based composites for achieving a higher sustainability, mechanical performance of these composites is limited due to the poor compatibility between fibre reinforcement and polymer matrices. Here we developed a bio-nanocomposite with an enhanced fibre/resin interface using a hybrid-toughened epoxy. A strong reinforcing effect of NCFs was achieved, demonstrating an increase up to 88% in tensile strength and 298% in tensile modulus as compared to neat petro-based P-epoxy. The toughness of neat P-epoxy was improved by 84% with the addition of 10wt% bio-based E-epoxy monomers, which also mitigated the amount of usage of bisphenol A (BPA). The morphological analyses showed that the hybrid epoxy improved the resin penetration and fibre distribution significantly in the resulting composites. Thus, our findings demonstrated the promise of developing sustainable and high performance epoxy composites combing NCFs with a hybrid petro-based and bio-based epoxy resin system. Copyright © 2017 Elsevier Ltd. All rights reserved.

Novel Diels-Alder based self-healing epoxies for aerospace composites

Science.gov (United States)

Coope, T. S.; Turkenburg, D. H.; Fischer, H. R.; Luterbacher, R.; van Bracht, H.; Bond, I. P.

2016-08-01

Epoxy resins containing Diels-Alder (DA) furan and maleimide moieties are presented with the capability to self-heal after exposure to an external heat source. A conventional epoxy amine system has been combined with furfuryl and maleimide functional groups in a two-step process, to avoid major side-reactions, and the concentration of a thermo-reversibly binding cross-linker was considered to balance thermoset and thermoplastic behaviours, and the subsequent self-healing performance. In the context of self-repair technologies an inbuilt ‘intrinsic’ self-healing system is deemed favourable as the healing agent can be placed in known ‘hot spot’ regions (i.e. skin-stringer run outs, ply drops and around drilled holes) where operational damage predominately occurs in load bearing aerospace structures. In this study, the mechanical and self-healing performance of furan functionalised epoxy resins containing varying amounts (10, 20, 30 or 40 pph) of bismaleimide were investigated using a bulk epoxy polymer tapered double cantilever beam test specimen geometry. Two forms, a thin film and a bulk material, were evaluated to account for future integration methods into fibre reinforced polymer (FRP) composites. The highest healing efficiency, with respect to the obtained initial load value, was observed from the 20 pph bulk material derivative. The polymers were successful in achieving consistent multiple (three) healing cycles when heated at 150 °C for 5 min. This novel investigated DA material exhibits favourable processing characteristics for FRP composites as preliminary studies have shown successful coextrution with reinforcing fibres to form free standing films and dry fibre impregnation.

Structural and electrical properties of functionalized multiwalled carbon nanotube/epoxy composite

International Nuclear Information System (INIS)

Gantayat, S.; Rout, D.; Swain, S. K.

2016-01-01

The effect of the functionalization of multiwalled carbon nanotube on the structure and electrical properties of composites was investigated. Samples based on epoxy resin with different weight percentage of MWCNTs were prepared and characterized. The interaction between MWCNT & epoxy resin was noticed by Fourier transform infrared spectroscopy (FTIR). The structure of functionalized multiwalled carbon nanotube (f-MWCNT) reinforced epoxy composite was studied by field emission scanning electron microscope (FESEM). The dispersion of f-MWCNT in epoxy resin was evidenced by high resolution transmission electron microscope (HRTEM). Electrical properties of epoxy/f-MWCNT nanocomposites were measured & the result indicated that the conductivity increased with increasing concentration of f-MWCNTs.

The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

International Nuclear Information System (INIS)

Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

2016-01-01

Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO 2 , ZrO 2 , V 2 O 5 , Al 2 O 3 , etc.), metal fluoride (ZrF 4 , AlF 3 , etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

Thermal properties of oil palm nano filler/kenaf reinforced epoxy hybrid nanocomposites

Science.gov (United States)

Saba, N.; Paridah, M. T.; Abdan, K.; Ibrahim, N. A.

2016-11-01

The aim of this research study was to fabricate nano oil palm empty fruit bunch (OPEFB)/kenaf/epoxy hybrid nanocomposites and to make comparative study on the thermal properties of nano OPEFB/kenaf/epoxy hybrid nanocomposites with the montmorillonite (MMT)/kenaf/epoxy hybrid nanocomposites and organically modified MMT (OMMT)/kenaf/epoxy hybrid nanocomposites. Epoxy based kenaf hybrid nanocomposites was prepared by dispersing the nano filler (nano OPEFB filler, MMT, OMMT) at 3% loading through high speed mechanical stirrer followed by hand lay-up technique. Thermal properties of hybrid nanocomposites were analyzed through thermogravimetry analyzer (TGA), and differential scanning calorimetry (DSC). Obtained results specified that addition of nano OPEFB filler improves the thermal stability and char yield of kenaf/epoxy composites. Furthermore, the increase in decomposition temperature by the nano OPEFB filler was quite comparable to the MMT/kenaf/epoxy but relatively less than OMMT/kenaf/epoxy hybrid nanocomposites. We concluded from overall consequences that the nano OPEFB filler can be used as the promising and innovative alternative of existing expensive nano filler, with relatively lesser impact on the environment having marked pronounced impact on the construction, automotive, aerospace, electronics and semiconducting sectors as future industries based on bio-wastes with satisfactory light weight and thermal stability on other side.

Depth profile analysis of polymerized fluorine compound on photo-resist film with angle-resolved XPS

International Nuclear Information System (INIS)

Iijima, Yoshitoki; Kubota, Toshio; Oinaka, Syuhei

2013-01-01

Angle-resolved XPS (ARXPS) is an observation technique which is very effective in chemical depth analysis method less than photoelectron detected depth. For the analysis of depth profile, several analysis methods have been proposed to calculate the depth profile using the ARXPS method. The present report is the measurements of depth profile of the fluorine in a fluorine-containing photo-resist film using the ARXPS method and the depth profile of concentration have been successfully determined using the ARCtick 1.0 software. It has been observed that thickness of the fluorocarbon enriched surface layer of the photo-resist was 2.7 nm, and so that the convert of the ARXPS data from the angle profile to the depth profile was proved to be useful analysis method for the ultrathin layer depth. (author)

Interaction of water with epoxy.

Energy Technology Data Exchange (ETDEWEB)

Powers, Dana Auburn

2009-07-01

The chemistries of reactants, plasticizers, solvents and additives in an epoxy paint are discussed. Polyamide additives may play an important role in the absorption of molecular iodine by epoxy paints. It is recommended that the unsaturation of the polyamide additive in the epoxy cure be determined. Experimental studies of water absorption by epoxy resins are discussed. These studies show that absorption can disrupt hydrogen bonds among segments of the polymers and cause swelling of the polymer. The water absorption increases the diffusion coefficient of water within the polymer. Permanent damage to the polymer can result if water causes hydrolysis of ether linkages. Water desorption studies are recommended to ascertain how water absorption affects epoxy paint.

Conformal coating by photoresist of sharp corners of anisotropically etched through-holes in silicon

DEFF Research Database (Denmark)

Heschel, Matthias; Bouwstra, Siebe

1997-01-01

The authors describe a photoresist treatment yielding conformal coating of three-dimensional silicon structures. This even includes the sharp corners of through-holes obtained by anisotropic etching in (100)-silicon. Resist reflow from these corners is avoided by replacing the common baking...

Performance of epoxy-nanocomposite under corrosive environment

Directory of Open Access Journals (Sweden)

2007-06-01

Full Text Available Nanocomposite materials consisting of polymeric matrix materials and natural or synthetic layered minerals like clay are currently an expanding field of study because these new materials often exhibit a wide range of improved properties over their unmodified starting polymers. Epoxy/organoclay nanocomposites have been prepared by intercalating epoxy into the organoclay via direct mixing process. The clay exfoliation was monitored by X-ray diffraction (XRD and transmission electron microscopy (TEM. Water diffusion and sulfuric acid corrosion resistance of epoxy-based nanocomposites were evaluated. Diffusion was studied through epoxy samples containing up to 6 phr (parts per hundred resin of an organically treated montmorillonite. The diffusion of the environmental solution was measured by noting the increase in weight of the samples as a function of immersion time in these solutions at 80°C. The effect of the degree of exfoliation of the organoclay on water barrier and corrosion resistance was specifically studied. The data have been compared to those obtained from the neat epoxy resin to evaluate the diffusion properties of the nanocomposites. The flexural strength of the epoxy/organoclay nanocomposites samples made was examined to compare their mechanical performance under corrosive conditions as a function of immersion time and temperature. It was found, that the organoclay was mainly intercalated with some exfoliation and that addition of the organoclay yields better flexural strength retention under immersion into sulfuric acid.

Studying the Mechanism of Hybrid Nanoparticle Photoresists: Effect of Particle Size on Photopatterning

KAUST Repository

Li, Li

2015-07-28

© 2015 American Chemical Society. Hf-based hybrid photoresist materials with three different organic ligands were prepared by a sol-gel-based method, and their patterning mechanism was investigated in detail. All hybrid nanoparticle resists are patternable using UV exposure. Their particle sizes show a dramatic increase from the initial 3-4 nm to submicron size after exposure, with no apparent inorganic content or thermal property change detected. XPS results showed that the mass percentage of the carboxylic group in the structure of nanoparticles decreased with increasing exposure duration. The particle coarsening sensitivities of those hybrid nanoparticles are consistent with their EUV performance. The current work provides an understanding for the development mechanism and future guidance for the design and processing of high performance resist materials for large-scale microelectronics device fabrication.

Fabrication of three-dimensional millimeter-height structures using direct ultraviolet lithography on liquid-state photoresist for simple and fast manufacturing

Science.gov (United States)

Kim, Jungkwun; Yoon, Yong-Kyu

2015-07-01

A rapid three-dimensional (3-D) ultraviolet (UV) lithography process for the fabrication of millimeter-tall high aspect ratio complex structures is presented. The liquid-state negative-tone photosensitive polyurethane, LF55GN, has been directly photopatterned using multidirectionally projected UV light for 3-D micropattern formation. The proposed lithographic scheme enabled us to overcome the maximum height obtained with a photopatternable epoxy, SU8, which has been conventionally most commonly used for the fabrication of tall and high aspect ratio microstructures. Also, the fabrication process time has been significantly reduced by eliminating photoresist-baking steps. Computer-controlled multidirectional UV lithography has been employed to fabricate 3-D structures, where the UV-exposure substrate is dynamically tilt-rotating during UV exposure to create various 3-D ray traces in the polyurethane layer. LF55GN has been characterized to provide feasible fabrication conditions for the multidirectional UV lithography. Very tall structures including a 6-mm tall triangular slab and a 5-mm tall hexablaze have been successfully fabricated. A 4.5-mm tall air-lifted polymer-core bowtie monopole antenna, which is the tallest monopole structure fabricated by photolithography and subsequent metallization, has been successfully demonstrated. The antenna shows a resonant radiation frequency of 12.34 GHz, a return loss of 36 dB, and a 10 dB bandwidth of 7%.

Dual functions of imidazole-based polymeric ionic liquid (PIL) on the anticorrosive performance of graphene-based waterborne epoxy coatings

Science.gov (United States)

Liu, Chengbao; Du, Peng; Nan, Feng; Zhao, Haichao; Wang, Liping

2018-06-01

Dispersion of graphene nanosheets in a water and polymer matrix has been rarely achieved due to graphene’s hydrophobicity, which thus impedes its potential anticorrosive application. In this study, stable graphene aqueous dispersion was obtained by using imidazole-based polymeric ionic liquid (PIL) as the dispersant with ultrasonic vibration. Stacked graphene sheets were exfoliated to a few layers via cation-π interaction between PIL and graphene nanosheets. Electrochemical impedance measurements were taken to investigate the anticorrosion performance of epoxy coatings with or without polymeric ionic liquid–graphene (PIL–G) hybrids. Results indicated that the PIL–G hybrid significantly enhanced the long-term protective performance of epoxy coatings, which was attributed to the synergistic effects of the corrosion-inhibitive PIL and impermeable graphene nanosheets.

Control of pore size in epoxy systems.

Energy Technology Data Exchange (ETDEWEB)

Sawyer, Patricia Sue; Lenhart, Joseph Ludlow (North Dakota State University, Fargo, ND); Lee, Elizabeth (North Dakota State University, Fargo, ND); Kallam, Alekhya (North Dakota State University, Fargo, ND); Majumdar, Partha (North Dakota State University, Fargo, ND); Dirk, Shawn M.; Gubbins, Nathan; Chisholm, Bret J. (North Dakota State University, Fargo, ND); Celina, Mathias C.; Bahr, James (North Dakota State University, Fargo, ND); Klein, Robert J.

2009-01-01

Both conventional and combinatorial approaches were used to study the pore formation process in epoxy based polymer systems. Sandia National Laboratories conducted the initial work and collaborated with North Dakota State University (NDSU) using a combinatorial research approach to produce a library of novel monomers and crosslinkers capable of forming porous polymers. The library was screened to determine the physical factors that control porosity, such as porogen loading, polymer-porogen interactions, and polymer crosslink density. We have identified the physical and chemical factors that control the average porosity, pore size, and pore size distribution within epoxy based systems.

Dermatosis profesional por resina epoxi: Presentación de un caso clínico Professional dermatosis for epoxy resin: A clinical case report

Directory of Open Access Journals (Sweden)

S Gaviola

2008-06-01

Full Text Available Mostramos un caso de dermatosis profesional originado por plásticos (resinas epoxi y la importancia de la detección precoz. Las resinas epoxi son de gran utilización en todo tipo de industrias (artes graficas, construcción, electrónica, componentes de prótesis traumatológicas, prótesis odontológicas, etc. y sus componentes pueden ser causa de dermatitis de contacto irritativa y por sensibilización.We describe a case of professional dermatosis caused by exposition to plastic products (epoxy resin and importance of early detection. The epoxy resins are widely used in all types of industries (graphics arts, construction, electronics, traumathological and odontological prothesis, etc. and their components may be the cause of contact dermatitis and sensitivity. Risk factors at work with epoxy resins are present during the production base resins, hardening agents, plasticizers and dilutants increase the risk of exposition at work. This requires preventive measures and early diagnosis.

The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

Energy Technology Data Exchange (ETDEWEB)

Zhu, Wen; Li, Wenfang, E-mail: mewfli@scut.edu.cn; Mu, Songlin; Yang, Yunyu; Zuo, Xi

2016-10-30

Highlights: • A non-chrome titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating is prepared on AA6063 at room temperature. • The Ti/Zr/V conversion coating is produced on AA6063 within 50 s. • The adhesion strength between epoxy coating and AA6063 is improved significantly after the Ti/Zr/V conversion treatment. - Abstract: An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5}, Al{sub 2}O{sub 3}, etc.), metal fluoride (ZrF{sub 4}, AlF{sub 3}, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

Contact allergy to epoxy resin

DEFF Research Database (Denmark)

Bangsgaard, Nannie; Thyssen, Jacob Pontoppidan; Menné, Torkil

2012-01-01

Background. Epoxy resin monomers are strong skin sensitizers that are widely used in industrial sectors. In Denmark, the law stipulates that workers must undergo a course on safe handling of epoxy resins prior to occupational exposure, but the effectiveness of this initiative is largely unknown...... in an educational programme. Conclusion. The 1% prevalence of epoxy resin contact allergy is equivalent to reports from other countries. The high occurrence of epoxy resin exposure at work, and the limited use of protective measures, indicate that reinforcement of the law is required....

DEGRADATION OF MAGNET EPOXY AT NSLS X-RAY RING.

Energy Technology Data Exchange (ETDEWEB)

HU,J.P.; ZHONG,Z.; HAAS,E.; HULBERT,S.; HUBBARD,R.

2004-05-24

Epoxy resin degradation was analyzed for NSLS X-ring magnets after two decades of 2.58-2.8 GeV continuous electron-beam operation, based on results obtained from thermoluminescent dosimeters irradiated along the NSLS ring and epoxy samples irradiated at the beamline target location. A Monte Carlo-based particle transport code, MCNP, was utilized to verify the dose from synchrotron radiation distributed along the axial- and transverse-direction in a ring model, which simulates the geometry of a ring quadrupole magnet and its central vacuum chamber downstream of the bending-magnet photon ports. The actual life expectancy of thoroughly vacuum baked-and-cured epoxy resin was estimated from radiation tests on similar polymeric materials using a radiation source developed for electrical insulation and mechanical structure studies.

Replication of optical microlens arrays using photoresist coated molds

DEFF Research Database (Denmark)

Chakrabarti, Maumita; Dam-Hansen, Carsten; Stubager, Jørgen

2016-01-01

A cost reduced method of producing injection molding tools is reported and demonstrated for the fabrication of optical microlens arrays. A standard computer-numerical-control (CNC) milling machine was used to make a rough mold in steel. Surface treatment of the steel mold by spray coating...... with photoresist is used to smooth the mold surface providing good optical quality. The tool and process are demonstrated for the fabrication of an ø50 mm beam homogenizer for a color mixing LED light engine. The acceptance angle of the microlens array is optimized, in order to maximize the optical efficiency from...

Preparation and characterization of a novel epoxy based nanocomposite using tryptophan as an eco-friendly curing agent

International Nuclear Information System (INIS)

Motahari, Ahmad; Omrani, Abdollah; Rostami, Abbas Ali; Ehsani, Morteza

2013-01-01

Highlights: • Epoxy cured with tryptophan in the presence of 2,4,5-triphenylimidazole. • Kinetic study on the epoxy nanocomposite using advanced isoconversional method. • Structural study and characterization of nanocomposite using SEM, XRD, AFM and DMTA. - Abstract: In this study, kinetics of the curing reaction between DGEBA epoxy resin and tryptophan as an environmentally friendly curing agent in the presence of 2,4,5-triphenylimidazole was reported. The role of silica nanoparticles (SiNP) in changing the mechanism of the curing reaction was also studied. The optimum molar ratio of DGEBA/tryptophan and the optimum content of SiNP were determined by calorimetry analyses. Kinetic analysis using the advanced isoconversional method revealed that the system undergoes the vitrification. Thermogravimetric analysis demonstrated that addition of SiNP does not improve the thermal stability of the tryptophan based thermosets. Impedance spectroscopy and also the standard four-probe method were performed to investigate the effect of curing agent and SiNP loading level on the electrical properties of the cured epoxy. The structure and morphology of the nanocomposite were studied by X-ray diffraction analysis, atomic force microscopy and scanning electron microscopy imaging. Dynamic mechanical thermal analysis revealed that the crosslinking density cannot be significantly affected with the addition of SiNP

Cure monitoring of epoxy resin by using fiber bragg grating sensor

Energy Technology Data Exchange (ETDEWEB)

Lee, Jin Hyuk [KEPCO, Naju (Korea, Republic of); Kim, Dae Hyun [Dept. of Mechanical and Automotive Engineering, Seoul National University of Science and Technology, Seoul (Korea, Republic of)

2016-06-15

In several industrial fields, epoxy resin is widely used as an adhesive for co-curing and manufacturing various structures. Controlling the manufacturing process is required for ensuring robust bonding performance and the stability of the structures. A fiber optic sensor is suitable for the cure monitoring of epoxy resin owing to the thready shape of the sensor. In this paper, a fiber Bragg grating (FBG) sensor was applied for the cure monitoring of epoxy resin. Based on the experimental results, it was demonstrated that the FBG sensor can monitor the status of epoxy resin curing by measuring the strain caused by volume shrinkage and considering the compensation of temperature. In addition, two types of epoxy resin were used for the cure-monitoring; moreover, when compared to each other, it was found that the two types of epoxy had different cure-processes in terms of the change of strain during the curing. Therefore, the study proved that the FBG sensor is very profitable for the cure-monitoring of epoxy resin.

Los cambios de temperatura en los revestimientos epoxi II

Directory of Open Access Journals (Sweden)

Fernández Cánovas, M.

1970-04-01

Full Text Available This article is the second part of a previous paper published by the author in no. 189 of this magazine. It describes the tests carried out to check the theoretical results published in the earlier article. The tests have consisted in submitting concrete slabs covered with a layer of epoxi mortar to certain thermal conditions, to check the behaviour of the covering in the face of thermal changes. In all the tests, described in detail in the article, the epoxi layer has behaved extremely well, and no bonding failure has been observed, nor failures in the concrete base or in the epoxi layer.Este artículo es la segunda parte de un trabajo publicado por el autor en el número 189 de esta revista, y en él se realiza una descripción de los ensayos prácticos llevados a cabo para complementar el estudio teórico publicado en aquella primera parte. Los ensayos han consistido en someter a placas de hormigón revestidas de una Kipa de mor tero epoxi a determinadas condiciones térmicas, con el fin de poder comprobar el comportamiento del revestimiento frente a los cambios de temperatura. En todos los ensayos realizados y que, con detalle, están descritos en este artículo, el comportamiento de los revestimientos de mortero epoxi ha sido excelente, no habiéndose notado ningún fallo de adherencia, ni roturas en la base de hormigón, ni en la capa de mortero epoxi.

Epoxy – the hub for the most versatile polymer with exceptional combination of superlative features

OpenAIRE

Inam, Fawad

2014-01-01

Epoxy resins and epoxy based materials have experienced significant advancement since their beginning in 1936, when Dr. Castan of Switzerland and Dr. Greenlee of USA succeeded in synthesizing the very first bisphenol-A-based epoxy resins. Whether it is the new carbon fiber composite of Boeing’s Dreamliner or the thin set terrazzo flooring, epoxy has always been the ideal choice because of its superlative properties and unique chemical composition. Belonging to thermoset family, it is certainl...

Current-Voltage Characteristics of the Composites Based on Epoxy Resin and Carbon Nanotubes

Directory of Open Access Journals (Sweden)

Iwona Pełech

2015-01-01

Full Text Available Polymer composites based on epoxy resin were prepared. Multiwalled carbon nanotubes synthesized on iron-cobalt catalyst were applied as a filler in a polymer matrix. Chlorine or hydroxyl groups were incorporated on the carbon nanotubes surface via chlorination or chlorination followed by hydroxylation. The effect of functionalized carbon nanotubes on the epoxy resin matrix is discussed in terms of the state of CNTs dispersion in composites as well as electrical properties. For the obtained materials current-voltage characteristics were determined. They had a nonlinear character and were well described by an exponential-type equation. For all the obtained materials the percolation threshold occurred at a concentration of about 1 wt%. At a higher filler concentration >2 wt%, better conductivity was demonstrated by polymer composites with raw carbon nanotubes. At a lower filler concentration <2 wt%, higher values of electrical conductivity were obtained for polymer composites with modified carbon nanotubes.

Wettability of nano-epoxies to UHMWPE fibers.

Science.gov (United States)

Neema, S; Salehi-Khojin, A; Zhamu, A; Zhong, W H; Jana, S; Gan, Y X

2006-07-01

Ultra high molecular weight polyethylene (UHMWPE) fibers have a unique combination of outstanding mechanical, physical, and chemical properties. However, as reinforcements for manufacturing high performance composite materials, UHMWPE fibers have poor wettability with most polymers. As a result, the interfacial bonding strength between the fibers and polymer matrices is very low. Recently, developing so-called nano-matrices containing reactive graphitic nanofibers (r-GNFs) has been proposed to promote the wetting of such matrices to certain types of fiber reinforcements. In this work, the wettability of UHMWPE fibers with different epoxy matrices including a nano-epoxy, and a pure epoxy was investigated. Systematic experimental work was conducted to determine the viscosity of the epoxies, the contact angle between the epoxies and the fibers. Also obtained are the surface energy of the fibers and the epoxies. The experimental results show that the wettability of the UHMWPE fibers with the nano-epoxy is much better than that of the UHMWPE fibers with the pure epoxy.

The ionic conductivity, mechanical performance and morphology of two-phase structural electrolytes based on polyethylene glycol, epoxy resin and nano-silica

Energy Technology Data Exchange (ETDEWEB)

Feng, Qihang; Yang, Jiping, E-mail: jyang08@163.com; Yu, Yalin; Tian, Fangyu; Zhang, Boming; Feng, Mengjie; Wang, Shubin

2017-05-15

Highlights: • Structural electrolytes based on PEG-epoxy resins were prepared. • Factors of influencing ionic conductivity and mechanical properties were studied. • Co-continuous morphology was benefit for improved structural electrolyte property. • Efficiently optimized multifunctional electrolyte performance was achieved. - Abstract: As one of significant parts of structural power composites, structural electrolytes have desirable mechanical properties like structural resins while integrating enough ionic conductivity to work as electrolytes. Here, a series of polyethylene glycol (PEG)-epoxy-based electrolytes filled with nano-silica were prepared. The ionic conductivity and mechanical performance were studied as functions of PEG content, lithium salt concentration, nano-silica content and different curing agents. It was found that, PEG-600 and PEG-2000 content in the epoxy electrolyte system had a significant effect on their ionic conductivity. Furthermore, increasing the nano-silica content in the system induced increased ionic conductivity, decreased glass transition temperature and mechanical properties, and more interconnected irregular network in the cured systems. The introduction of rigid m-xylylenediamine resulted in enhanced mechanical properties and reasonably decreased ionic conductivity. As a result, these two-phase epoxy structural electrolytes have great potential to be used in the multifunctional energy storage devices.

Thiol-yne/thiol-epoxy hybrid crosslinked materials based on propargyl modified hyperbranched poly(ethyleneimine) and diglycidylether of bisphenol A resins

OpenAIRE

Acebo Gorostiza, Cristina; Fernández Francos, Xavier; Ramis Juan, Xavier; Serra Albet, Àngels

2016-01-01

A novel curing methodology based on the combination of thiol-yne and thiol-epoxy click reactions has been developed. The curing process consists of a first photoinitiated thiol-yne reaction, followed by a thermal thiol-epoxy process. As alkyne substrate a new propargyl terminated hyperbranched poly(ethyleneimine) (PEIyne) has been synthesized from the reaction of commercial poly(ethylenimine) (PEI) and glycidyl propargyl ether. The evolution of the curing of different mixtures of PEIyne and d...

Tribological performance of the epoxy-based composite reinforced by WS2 fullerene-like nanoparticles and nanotubes

International Nuclear Information System (INIS)

Shneider, Mark; Dodiuk, Hanna; Kenig, Shmuel; Rapoport, Lev; Moshkovich, Alexey; Zak, Alla; Tenne, Reshef

2013-01-01

Recently large amounts of inorganic nanotubes (INT) and inorganic fullerene-like (IF) nanoparticles of WS 2 became available and methods for their dispersion in different media were developed. In the present work the tribological properties of epoxy composite compounded with tungsten disulfide particles of different sizes and morphologies, including quasi-spherical IF nanoparticles, one-dimensional INT as well as micron-size platelets (2H) were investigated. The coefficient of friction and wear loss were measured under dry contact conditions using different tribological rigs. Remarkable reduction in wear and also friction (under high load) was demonstrated for the IF/INT epoxy nanocomposite. The reduced wear is attributed in general to the reinforcement of the polymer matrix by nanoparticles and the simultaneous reduction of the epoxy brittleness. Contrarily, the friction of the neat epoxy sample and epoxy mixed with platelets was accompanied with strong wear and transfer of a polymer film onto the rubbed surfaces. These results are consistent with the recently reported improvements in the fracture toughness, peel and shear strength of the epoxy-nanoparticles (IF/INT) composites. (copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Analysis of sulphone based organic–inorganic hybrid epoxy nanocomposites for advanced engineering applications—Study of the mechanical, thermomechanical, XRD, EDS and physical properties

International Nuclear Information System (INIS)

Shree Meenakshi, K.; Pradeep Jaya Sudhan, E.; Menon, Prathibha G.

2012-01-01

Highlights: ► Novel sulphone based tetraglycidyl epoxy nanocomposites were developed for aerospace applications. ► Nano-reinforcements were incorporated and curing was done. ► Excellent results were obtained in the mechanical studies. The nanocomposites developed were flame retardant and hydrophobic. - Abstract: A study was made in the present investigation on sulphone containing tetraglycidyl epoxy nanocomposites to find its suitability for use in high performance applications. The synthesis and characterization of the sulphone tetraglycidyl epoxy resin denoted as ‘B’ was done as reported in our previous study. Nanoclay and POSS-amine nano-reinforcements denoted as N1 and N2 were incorporated into the synthesized epoxy resin. Curing was done with diaminodiphenylmethane (DDM) and bis(3-aminophenyl) phenylphosphine oxide (BAPPO) curing agents denoted as X and Y respectively. In our current research, we continue this research and study the mechanical, thermo-mechanical, X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), viscosity, epoxy equivalent weight (EEW) and gel permeation chromatography (GPC) studies.

IMPACT OF THERMAL FATIGUE ON YOUNG’S MODULUS OF EPOXY ADHESIVES

Directory of Open Access Journals (Sweden)

Mariusz Kłonica

2015-11-01

Full Text Available The following paper presents a comparative analysis of two epoxy-based adhesives: Hysol 9466 and Hysol 3421, prior to and after thermal shock testing. The tests focused on determining Young’s modulus. Epoxy-based materials are among the most widespread adhesive materials used as universal structural adhesives. The prepared epoxy samples (Hysol 9466 and Hysol 3421 were subjected to thermal shock cycling tests, according to a specified programme, in a thermal shock testing chamber, at a temperature range –40 °C to +60 °C and in the number of 200 cycles. Conclusions from the tests are presented at the final stage of the paper.

Thermally activated, single component epoxy systems

KAUST Repository

Unruh, David A.; Pastine, Stefan J.; Moreton, Jessica C.; Frechet, Jean

2011-01-01

A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

Thermally activated, single component epoxy systems

KAUST Repository

Unruh, David A.

2011-08-23

A single component epoxy system in which the resin and hardener components found in many two-component epoxies are combined onto the same molecule is described. The single molecule precursor to the epoxy resin contains both multiple epoxide moieties and a diamine held latent by thermally degradable carbamate linkages. These bis-carbamate "single molecule epoxies" have an essentially infinite shelf life and access a significant range in curing temperatures related to the structure of the carbamate linkages used. © 2011 American Chemical Society.

Effects of Nanofillers on the Thermo-Mechanical Properties and Chemical Resistivity of Epoxy Nanocomposites.

Science.gov (United States)

Atchudan, Raji; Pandurangan, Arumugam; Joo, Jin

2015-06-01

MWCNTs was synthesized using Ni-Cr/MgO by CVD method and were purified. The purified MWCNT was used as a filler material for the fabrication of epoxy nanocomposites. The epoxy nanocomposites with different amount (wt% = 0.5, 1.0, 2.0, 3.0, 4.0 and 5.0) of nanofillers (CB, SiO2 and MWCNTs) were prepared by casting method. The effects of nanofillers on the properties of neat epoxy matrix were well studied. The thermal properties of nanocomposites were studied using DSC, TGA and flame retardant, and also the mechanical properties such as tensile strength, flexural strength, compressive strength, impact strength, determination of hardness and chemical resistance were studied extensively. Based on the experiment's results, 2 wt% MWCNTs loading in epoxy resin showed the highest improvement in tensile strength, as compared to neat epoxy and to other epoxy systems (CB/epoxy, SiO2/epoxy). Improvements in tensile strength, glass transition temperature and decomposition temperature were observed by the addition of MWCNTs. The mechanical properties of the epoxy nanocomposites were improved due to the interfacial bonding between the MWCNTs and epoxy resin. Strain hardening behavior was higher for MWCNT/epoxy nanocomposites compared with CB/epoxy and SiO2/epoxy nanocomposites. The investigation of thermal and mechanical properties reveals that the incorporation of MWCNTs into the epoxy nanocomposites increases its thermal stability to a great extent. Discrete increase of glass transition temperature of nanocomposites is linearly dependent on MWCNTs content. Due to strong interfacial bonding between MWCNTs and epoxy resin, the chemical resistivity of MWCNT/epoxy nanocomposites is superior to neat epoxy and other epoxy systems.

Design and analysis of MEMS MWCNT / epoxy strain sensor using ...

Indian Academy of Sciences (India)

Gaurav Sapra

2017-06-20

Jun 20, 2017 ... In this paper, highly sensitive MEMS-based multi- walled (MWCNT)/epoxy strain sensor has been designed using ... This paper also discusses the process flow for fabricating MWCNT/epoxy thin film ... stone bridge, i.e., connected to the gold metal pad of the sensor. The change in resistance with respect to.

Adhesion of epoxy primer to hydrotalcite conversion coated AA2024

Science.gov (United States)

Leggat, Robert Benton, III

Hydrotalcite-based (HT) conversion coatings are being developed as an environmentally benign alternative to chromate conversion coatings (CCC). Accelerated exposure tests were conducted on epoxy primed, HT-modified AA2024 to gauge service performance. HT-based conversion coatings did not perform as well as the CCC when used with an epoxy primer. The current HT chemistries are optimized for stand-alone corrosion protection, however additional research into the primer/HT interactions is necessary before they can be implemented within a coating scheme. The relative contribution of mechanical and physico-chemical interactions in controlling adhesion has been investigated in this study. Practical adhesion tests were used to assess the dry and wet bond strength of epoxy primer on HT coatings using the pull-off tensile strength (POTS) as the figure of merit. The practical adhesion of HT coated samples generally fell between that observed for the CCC and bare AA2024. Laboratory testing was done to assess the physical and chemical properties of HT coatings. Contact angle measurements were performed using powders representative of different HT chemistries to evaluate the dispersive and acid-base character of the surface. The wet POTS correlated with the electrodynamic (dipole + dispersive) parameter of the surface tension. The HT surfaces were found to be predominantly basic. Given the basicity of epoxy, these results indicate that increasing the acidic character of HT coatings may increase the adhesion performance. This was supported by electrokinetic measurements in which the dry POTS was found to increase with decreasing conversion coating iso-electric point. The correlations with the dry and wet state adhesion are interpreted as indicating that dry state adhesion is optimized by minimizing unfavorable polar interactions between the basic epoxy and HT interfaces. Wet state adhesion, where polar interactions are disrupted, is dictated by non-polar bonding. FTIR

Characterization of Hybrid Epoxy Nanocomposites

Science.gov (United States)

Simcha, Shelly; Dotan, Ana; Kenig, Samuel; Dodiuk, Hanna

2012-01-01

This study focused on the effect of Multi Wall Carbon Nanotubes (MWCNT) content and its surface treatment on thermo-mechanical properties of epoxy nanocomposites. MWCNTs were surface treated and incorporated into two epoxy systems. MWCNT's surface treatments were based on: (a) Titania coating obtained by sol-gel process and (b) a nonionic surfactant. Thermo-mechanical properties improvement was obtained following incorporation of treated MWCNT. It was noticed that small amounts of titania coated MWCNT (0.05 wt %) led to an increase in the glass transition temperature and stiffness. The best performance was achieved adding 0.3 wt % titania coated MWCNT where an increase of 10 °C in the glass transition temperature and 30% in storage modulus were obtained. PMID:28348313

Behaviour of Epoxy Silica Nanocomposites Under Static and Creep Loading

Science.gov (United States)

Constantinescu, Dan Mihai; Picu, Radu Catalin; Sandu, Marin; Apostol, Dragos Alexandru; Sandu, Adriana; Baciu, Florin

2017-12-01

Specific manufacturing technologies were applied for the fabrication of epoxy-based nanocomposites with silica nanoparticles. For dispersing the fillers in the epoxy resin special equipment such as a shear mixer and a high energy sonicator with temperature control were used. Both functionalized and unfunctionalized silica nanoparticles were added in three epoxy resins. The considered filling fraction was in most cases 0.1, 0.3 and 0.5 wt%.. The obtained nanocomposites were subjected to monotonic uniaxial and creep loading at room temperature. The static mechanical properties were not significantly improved regardless the filler percentage and type of epoxy resin. Under creep loading, by increasing the stress level, the nanocomposite with 0.1 wt% silica creeps less than all other materials. Also the creep rate is reduced by adding silica nanofillers.

Fabrication of nanostructured transmissive optical devices on ITO-glass with UV1116 photoresist using high-energy electron beam lithography

Science.gov (United States)

Williams, Calum; Bartholomew, Richard; Rughoobur, Girish; Gordon, George S. D.; Flewitt, Andrew J.; Wilkinson, Timothy D.

2016-12-01

High-energy electron beam lithography for patterning nanostructures on insulating substrates can be challenging. For high resolution, conventional resists require large exposure doses and for reasonable throughput, using typical beam currents leads to charge dissipation problems. Here, we use UV1116 photoresist (Dow Chemical Company), designed for photolithographic technologies, with a relatively low area dose at a standard operating current (80 kV, 40-50 μC cm-2, 1 nAs-1) to pattern over large areas on commercially coated ITO-glass cover slips. The minimum linewidth fabricated was ˜33 nm with 80 nm spacing; for isolated structures, ˜45 nm structural width with 50 nm separation. Due to the low beam dose, and nA current, throughput is high. This work highlights the use of UV1116 photoresist as an alternative to conventional e-beam resists on insulating substrates. To evaluate suitability, we fabricate a range of transmissive optical devices, that could find application for customized wire-grid polarisers and spectral filters for imaging, which operate based on the excitation of surface plasmon polaritons in nanosized geometries, with arrays encompassing areas ˜0.25 cm2.

Hybrid Microfluidic Platform for Multifactorial Analysis Based on Electrical Impedance, Refractometry, Optical Absorption and Fluorescence

Directory of Open Access Journals (Sweden)

Fábio M. Pereira

2016-10-01

Full Text Available This paper describes the development of a novel microfluidic platform for multifactorial analysis integrating four label-free detection methods: electrical impedance, refractometry, optical absorption and fluorescence. We present the rationale for the design and the details of the microfabrication of this multifactorial hybrid microfluidic chip. The structure of the platform consists of a three-dimensionally patterned polydimethylsiloxane top part attached to a bottom SU-8 epoxy-based negative photoresist part, where microelectrodes and optical fibers are incorporated to enable impedance and optical analysis. As a proof of concept, the chip functions have been tested and explored, enabling a diversity of applications: (i impedance-based identification of the size of micro beads, as well as counting and distinguishing of erythrocytes by their volume or membrane properties; (ii simultaneous determination of the refractive index and optical absorption properties of solutions; and (iii fluorescence-based bead counting.

Catalyzed Synthesis and Characterization of a Novel Lignin-Based Curing Agent for the Curing of High-Performance Epoxy Resin

Directory of Open Access Journals (Sweden)

Saeid Nikafshar

2017-07-01

Full Text Available In this study, lignin, an aromatic compound from the forestry industry, was used as a renewable material to synthesize a new aromatic amine curing agent for epoxy resin. Firstly, lignin was separated from black liquor and hydroxyl groups were converted to tosyl groups as leaving groups. Then, primary amination was conducted using an ammonia solution at high pressure and temperature, in the presence of a nano-alumina-based catalyst. The structure of the nanocatalyst was confirmed by FT-IR, ICP, SEM, and XPS analyses. According to the FT-IR spectra, a demethylation reaction, the substitution of hydroxyl groups with tosyl groups, and then an amination reaction were successfully performed on lignin, which was further confirmed by the 13C NMR and CHNS analyses. The active hydrogen equivalent of aminated lignin was determined and three samples with 9.9 wt %, 12.9 wt %, and 15.9 wt % of aminated lignin, as curing agents, were prepared for curing the diglycidyl ether of bisphenol A (DGEBA. The thermal characteristics of the curing process of these epoxy samples were determined by DSC and TGA analyses. Moreover, the mechanical performance of the cured epoxy systems, e.g., the tensile strength and Izod impact strength, were measured, showing that in the presence of 12.9 wt % aminated lignin, the mechanical properties of the aminated lignin-epoxy system exhibited the best performance, which was competitive, compared to the epoxy systems cured by commercial aromatic curing agents.

Synthesis and characterization of rubbery epoxy/organoclay hectorite nanocomposites

Directory of Open Access Journals (Sweden)

2007-12-01

Full Text Available The present research investigates the morphology, the mechanical, and the viscoelastic properties of rubbery epoxy/clay nanocomposites synthesized by in situ polymerisation of a prepolymer diglycidyl ether of bisphenol-A crosslinked with an aliphatic diamine based on a polyoxypropylene backbone. The inorganic phase was hectorite, exchanged with octadecylammonium ions in order to give organophilic properties to the phyllosilicate. An ultrasonicator was used to disperse the silicate clay layer into epoxy-amine matrix. The morphology of epoxy-hectorite nanocomposites examined by transmission electron microscopy (TEM showed that mixed delamination or intercalation or microdispersion could occur depending on type of organoclay. Moreover, the mechanical and viscoelastic properties were found to be improved with only the treated hectorite.

A facile strategy for the reduction of graphene oxide and its effect on thermal conductivity of epoxy based composites

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F. Xie

2016-06-01

Full Text Available A facile and efficient approach to reduce graphene oxide with Al particles and potassium hydroxide was developed at moderate temperature and the graphene/epoxy composite was prepared by mould casting method. The as-prepared graphene has been confirmed by Transmission electron microscopy, Fourier transform infrared spectrometer, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy and Thermal gravimetric analysis. This provides a new green way to synthesize graphene with high surface area and opens another opportunity for the production of graphene. Effects of graphene on thermal conductivity, thermal stability and microstructures of the epoxy-based composite were also investigated. The results showed that thermal conductivity of the composite exhibited a remarkable improvement with increasing content of graphene and thermal conductivity could reach 1.192 W/(m*K when filled with 3 wt% graphene. Moreover, graphene/epoxy composite exhibits good thermal stability with 3 wt% graphene.

Non-isothermal cure and exfoliation of tri-functional epoxy-clay nanocomposites

Directory of Open Access Journals (Sweden)

F. Shiravand

2015-08-01

Full Text Available The non-isothermal cure kinetics of polymer silicate layered nanocomposites based on a tri-functional epoxy resin has been investigated by differential scanning calorimetry. From an analysis of the kinetics as a function of the clay content, it can be concluded that the non-isothermal cure reaction can be considered to consist of four different processes: the reaction of epoxy groups with the diamine curing agent; an intra-gallery homopolymerisation reaction which occurs concurrently with the epoxy-amine reaction; and two extra-gallery homopolymerisation reactions, catalysed by the onium ion of the organically modified clay and by the tertiary amines resulting from the epoxy-amine reaction. The final nanostructure displays a similar quality of exfoliation as that observed for the isothermal cure of the same nanocomposite system. This implies that the intra-gallery reaction, which is responsible for the exfoliation, is not significantly inhibited by the extra-gallery epoxy-amine cross-linking reaction.

Tensile properties of compressed moulded Napier/glass fibre reinforced epoxy composites

Science.gov (United States)

Fatinah, T. S.; Majid, M. S. Abdul; Ridzuan, M. J. M.; Hong, T. W.; Amin, N. A. M.; Afendi, M.

2017-10-01

This paper describes the experimental investigation of the tensile properties of compressed moulded Napier grass fibres reinforced epoxy composites. The effect of treatment 5% sodium hydroxide (NaOH) concentrated solution and hybridization of Napier with CSM E-glass fibres on tensile properties was also studied. The untreated and treated Napier fibres with 25% fibre loading were fabricated with epoxy resin by a cold press process. 7% fibre loading of CSM glass fibre was hybrid as the skin layer for 18% fibre loading of untreated Napier grass fibre. The tensile tests were conducted using Universal Testing Machine in accordance with ASTM D638. The tensile properties of the untreated Napier/epoxy composites were compared with treated Napier/epoxy and untreated Napier/CSM/epoxy composites. The results demonstrated that the tensile performance of untreated Napier fibre composites was significantly improved by both of the modification; alkali treatment and glass fibre hybridization. Napier grass fibres showed promising potentials to be used as reinforcement in the polymer based composites.

Hybrid Quantum Cascade Lasers on Silicon-on-Sapphire

Science.gov (United States)

2016-11-23

platforms have undergone a tremendous expansion in recent years, driven initially by applications in fiber - optics communications and optical ...Figure 1. The epi-transfer procedure. (a) A fully-processed QCL on InP. (b) Supporting elements made of SU-8 photoresist epoxy are formed via optical ...removed via selective etching . (e) The QCL is bonded to a Si substrate with the SU-8 epoxy adhesive. (f) The glass slide and the Crystalbond glue is

Silicon-depth profiling with Rutherford backscattering in photoresist layers; a study on the effects of degradation

NARCIS (Netherlands)

IJzendoorn, van L.J.; Schellekens, J.P.W.

1989-01-01

The reaction of a silicon-containing vapor with a photoresist layer, as used in some dry developable lithographic processes, was studied with Rutherford backscattering spectrometry. Degradation of the polymer layer under ion beam irradiation was observed, but it was found that this had no influence

Tribological performance of the epoxy-based composite reinforced by WS{sub 2} fullerene-like nanoparticles and nanotubes

Energy Technology Data Exchange (ETDEWEB)

Shneider, Mark; Dodiuk, Hanna; Kenig, Shmuel [Shenkar College of Engineering and Design, Ramat Gan 52526 (Israel); Rapoport, Lev; Moshkovich, Alexey; Zak, Alla [Department of Science, Holon Academic Institute of Technology, P.O. Box 305, Holon 58102 (Israel); Tenne, Reshef [Weizmann Institute of Science, Rehovot 76100 (Israel)

2013-11-15

Recently large amounts of inorganic nanotubes (INT) and inorganic fullerene-like (IF) nanoparticles of WS{sub 2} became available and methods for their dispersion in different media were developed. In the present work the tribological properties of epoxy composite compounded with tungsten disulfide particles of different sizes and morphologies, including quasi-spherical IF nanoparticles, one-dimensional INT as well as micron-size platelets (2H) were investigated. The coefficient of friction and wear loss were measured under dry contact conditions using different tribological rigs. Remarkable reduction in wear and also friction (under high load) was demonstrated for the IF/INT epoxy nanocomposite. The reduced wear is attributed in general to the reinforcement of the polymer matrix by nanoparticles and the simultaneous reduction of the epoxy brittleness. Contrarily, the friction of the neat epoxy sample and epoxy mixed with platelets was accompanied with strong wear and transfer of a polymer film onto the rubbed surfaces. These results are consistent with the recently reported improvements in the fracture toughness, peel and shear strength of the epoxy-nanoparticles (IF/INT) composites. (copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Thermoset Blends of an Epoxy Resin and Polydicyclopentadiene

Energy Technology Data Exchange (ETDEWEB)

Rohde, Brian J.; Le, Kim Mai; Krishnamoorti, Ramanan; Robertson, Megan L.

2016-12-13

The mechanical properties of two chemically distinct and complementary thermoset polymers were manipulated through development of thermoset blends. The thermoset blend system was composed of an anhydride-cured diglycidyl ether of bisphenol A (DGEBA)-based epoxy resin, contributing high tensile strength and modulus, and polydicyclopentadiene (PDCPD), which has a higher toughness and impact strength as compared to other thermoset polymers. Ultra-small-angle and small-angle X-ray scattering analysis explored the morphology of concurrently cured thermoset blends, revealing a macroscopically phase separated system with a surface fractal structure across blended systems of varying composition. The epoxy resin rich and PDCPD rich phases exhibited distinct glass transitions (Tg’s): the Tg observed at higher temperature was associated with the epoxy resin rich phase and was largely unaffected by the presence of PDCPD, whereas the PDCPD rich phase Tg systematically decreased with increasing epoxy resin content due to inhibition of dicyclopentadiene ring-opening metathesis polymerization. The mechanical properties of these phase-separated blends were in reasonable agreement with predictions by the rule of mixtures for the blend tensile strength, modulus, and fracture toughness. Scanning electron microscopy analysis of the tensile and fracture specimen fracture surfaces showed an increase in energy dissipation mechanisms, such as crazing, shear banding, and surface roughness, as the fraction of the more ductile component, PDPCD, increased. These results present a facile method to tune the mechanical properties of a toughened thermoset network, in which the high modulus and tensile strength of the epoxy resin can be largely retained at high epoxy resin content in the blend, while increasing the fracture toughness.

Surface treated fly ash filled modified epoxy composites

Directory of Open Access Journals (Sweden)

Uma Dharmalingam

2015-01-01

Full Text Available Abstract Fly ash, an inorganic alumino silicate has been used as filler in epoxy matrix, but it reduces the mechanical properties due to its poor dispersion and interfacial bonding with the epoxy matrix. To improve its interfacial bonding with epoxy matrix, surface treatment of fly ash was done using surfactant sodium lauryl sulfate and silane coupling agent glycidoxy propyl trimethoxy silane. An attempt is also made to reduce the particle size of fly ash using high pressure pulverizer. To improve fly ash dispersion in epoxy matrix, the epoxy was modified by mixing with amine containing liquid silicone rubber (ACS. The effect of surface treated fly ash with varying filler loadings from 10 to 40% weight on the mechanical, morphological and thermal properties of modified epoxy composites was investigated. The surface treated fly ash was characterized by particle size analyzer and FTIR spectra. Morphological studies of surface treated fly ash filled modified epoxy composites indicate good dispersion of fillers in the modified epoxy matrix and improves its mechanical properties. Impact strength of the surface treated fly ash filled modified epoxy composites show more improvement than unmodified composites.

Mechanical properties of ramie fiber reinforced epoxy lamina composite for socket prosthesis

Directory of Open Access Journals (Sweden)

Tresna Soemardi

2010-10-01

Full Text Available This paper presents an investigation into the application of natural fiber composite especially ramie fiber reinforced epoxy lamina composite for socket prosthesis. The research focuses on the tensile and shear strength from ramie fiber reinforced epoxy lamina composite which will be applied as alternative material for socket prosthesis. The research based on American Society for Testing Material (ASTM standard D 3039/D 3039M for tensile strength and ASTM D 4255/D 4255M-83 for shear strength. The ramie fiber applied is a fiber continue 100 % Ne14'S with Epoxy Resin Bakelite EPR 174 as matrix and Epoxy Hardener V-140 as hardener. The sample composite test made by hand lay up method. Multiaxial characteristic from ramie fiber reinforced epoxy composite will be compared with ISO standard for plastic/polymer for health application and refers strength of material application at Prosthetics and Orthotics. The analysis was completed with the mode of the failure and the failure criterion observation by using Scanning Electron Microscope (SEM. Based on results of the research could be concluded that ramie fiber reinforced epoxy composite could be developed further as the alternative material for socket prosthesis on Vf 40-50%. Results of the research will be discussed in more detail in this paper.

Enhanced Flexural Strength of Tellurium Nanowires/epoxy Composites with the Reinforcement Effect of Nanowires

Science.gov (United States)

Balguri, Praveen Kumar; Harris Samuel, D. G.; Aditya, D. B.; Vijaya Bhaskar, S.; Thumu, Udayabhaskararao

2018-02-01

Investigating the mechanical properties of polymer nanocomposite materials has been greatly increased in the last decade. In particular, flexural strength plays a major role in resisting bending and shear loads of a composite material. Here, one dimensional (1D) tellurium nanowires (TeNWs) reinforced epoxy composites have been prepared and the flexural properties of resulted TeNWs/epoxy nanocomposites are studied. The diameter and length of the TeNWs used to make TeNWs/epoxy nanocomposites are 21±2.5 nm and 697±87 nm, respectively. Plain and TeNWs/epoxy nanocomposites are characterized by X-ray diffraction (XRD), thermogravimetric analysis (TGA), and differential thermal analysis (DTA). Furthermore, significant enhancement in the flexural strength of TeNWs/epoxy nanocomposite is observed in comparison to plain epoxy composite, i.e. flexural strength is increased by 65% with the addition of very little amount of TeNWs content (0.05 wt.%) to epoxy polymer. Structural details of plain and TeNWs/epoxy at micrometer scale were examined by scanning electron microscopy (SEM). We believe that our results provide a new type of semiconductor nanowires based high strength epoxy polymer nanocomposites.

Effect of the hardener to epoxy monomer ratio on the water absorption behavior of the DGEBA/TETA epoxy system

Directory of Open Access Journals (Sweden)

Ayrton Alef Castanheira Pereira

2016-02-01

Full Text Available Abstract The water absorption behavior of the DGEBA/TETA epoxy system was evaluated as a function of the epoxy monomer to amine hardener ratio. Weight gain versus immersion time curves were obtained and the experimental points were fitted using Fickian and Non-Fickian diffusion models. The results obtained showed that for all epoxy monomer to hardener ratios analyzed water diffusion followed non-Fickian behavior. It was possible to correlate the water absorption behavior to the macromolecular structure developed when the epoxy/ hardener ratio was varied. All epoxy/hardener ratios present a two-phase macromolecular structure, composed of regions with high crosslink density and regions with lower crosslinking. Epoxy rich systems have a more open macromolecular structure with a lower fraction of the dense phase than the amine rich systems, which present a more compact two-phase structure.

Flexural properties of treated and untreated kenaf/epoxy composites

International Nuclear Information System (INIS)

Yousif, B.F.; Shalwan, A.; Chin, C.W.; Ming, K.C.

2012-01-01

Graphical abstract: Untreated kenaf fibre/epoxy composites. Treated kenaf fibre/epoxy composites. Highlights: ► Treatment of kenaf fibres with 6% NaOH has improved the flexural properties of epoxy composites. ► Interfacial adhesion of the natural fibres is controlled by the microstructure of the fibres. ► Kenaf fibres have a potential to replace glass fibres for flexural applications. -- Abstract: In the current work, flexural properties of unidirectional long kenaf fibre reinforced epoxy (KFRE) composites are studied. The kenaf fibres were prepared into two types as untreated and treated (with 6% NaOH). The failure mechanism and damage features of the materials were categorized with the surface observation by scanning electron microscope (SEM). The results revealed that reinforcement of epoxy with treated kenaf fibres increased the flexural strength of the composite by about 36%, while, untreated fibres introduced 20% improvement. This was mainly due to the high improvement of the chemical treatment (NaOH) on the interfacial adhesion of the fibres and the porosity of the composites which prevented the debonding, detachments or pull out of fibres. For untreated KFRE, the fracture mechanisms were debonding, tearing, detachments and pull out of fibres. The developed composite exhibited superior properties compared to the previous composites based on natural and synthetic fibres.

Mechanical properties of uniaxial natural fabric Grewia tilifolia reinforced epoxy based composites: Effects of chemical treatment

CSIR Research Space (South Africa)

Jayaramudu, J

2014-07-01

Full Text Available The effects of chemical treatment on the mechanical, morphological, and chemical resistance properties of uniaxial natural fabrics, Grewia tilifolia/epoxy composites, were studied. In order to enhance the interfacial bonding between the epoxy matrix...

Nanostructured composites based on carbon nanotubes and epoxy resin for use as radar absorbing materials

Energy Technology Data Exchange (ETDEWEB)

Silva, Valdirene Aparecida [Instituto Tecnologico de Aeronautica (ITA), Sao Jose dos Campos, SP (Brazil); Folgueras, Luiza de Castro; Candido, Geraldo Mauricio; Paula, Adriano Luiz de; Rezende, Mirabel Cerqueira, E-mail: mirabelmcr@iae.cta.br [Instituto de Aeronautica e Espaco (IAE), Sao Jose dos Campos, SP (Brazil). Div. de Materiais; Costa, Michelle Leali [Universidade Estadual Paulista Julio de Mesquita Filho (DMT/UNESP), Guaratingueta, SP (Brazil). Dept. de Materiais e Tecnologia

2013-07-01

Nanostructured polymer composites have opened up new perspectives for multifunctional materials. In particular, carbon nanotubes (CNTs) present potential applications in order to improve mechanical and electrical performance in composites with aerospace application. The combination of epoxy resin with multi walled carbon nanotubes results in a new functional material with enhanced electromagnetic properties. The objective of this work was the processing of radar absorbing materials based on formulations containing different quantities of carbon nanotubes in an epoxy resin matrix. To reach this objective the adequate concentration of CNTs in the resin matrix was determined. The processed structures were characterized by scanning electron microscopy, rheology, thermal and reflectivity in the frequency range of 8.2 to 12.4 GHz analyses. The microwave attenuation was up to 99.7%, using only 0.5% (w/w) of CNT, showing that these materials present advantages in performance associated with low additive concentrations (author)

The adhesion performance of epoxy coating on AA6063 treated in Ti/Zr/V based solution

Science.gov (United States)

Zhu, Wen; Li, Wenfang; Mu, Songlin; Yang, Yunyu; Zuo, Xi

2016-10-01

An environment-friendly titanium/zirconium/vanadium-based (Ti/Zr/V) conversion coating was prepared on aluminum alloy 6063 (AA6063). The epoxy powder coatings were applied on the AA6063 samples with/without Ti/Zr/V conversion coatings via electrostatic spraying. The morphology and composition of the conversion coating were studied by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS), respectively. The surface free energy components of AA6063 samples were measured by a static contact angle measuring device with Owens method. The adhesion properties of the epoxy coating on AA6063 treated with different conversion times were evaluated using a pull-off tester. The Ti/Zr/V conversion coating was mainly composed of metal oxide (TiO2, ZrO2, V2O5, Al2O3, etc.), metal fluoride (ZrF4, AlF3, etc.) and metal organic complex. The formation time of this conversion coating was reduced to 50 s. After such surface treatment, the samples' surface roughness was increased and the contact angle with water was decreased. Both the surface free energy and the work of adhesion were increased. The adhesion strength between the epoxy coating and AA6063 was enhanced significantly.

Fabrication of tough epoxy with shape memory effects by UV-assisted direct-ink write printing.

Science.gov (United States)

Chen, Kaijuan; Kuang, Xiao; Li, Vincent; Kang, Guozheng; Qi, H Jerry

2018-03-07

3D printing of epoxy-based shape memory polymers with high mechanical strength, excellent thermal stability and chemical resistance is highly desirable for practical applications. However, thermally cured epoxy in general is difficult to print directly. There have been limited numbers of successes in printing epoxy but they suffer from relatively poor mechanical properties. Here, we present an ultraviolet (UV)-assisted 3D printing of thermally cured epoxy composites with high tensile toughness via a two-stage curing approach. The ink containing UV curable resin and epoxy oligomer is used for UV-assisted direct-ink write (DIW)-based 3D printing followed by thermal curing of the part containing the epoxy oligomer. The UV curable resin forms a network by photo polymerization after the 1st stage of UV curing, which can maintain the printed architecture at an elevated temperature. The 2nd stage thermal curing of the epoxy oligomer yields an interpenetrating polymer network (IPN) composite with highly enhanced mechanical properties. It is found that the printed IPN epoxy composites enabled by the two-stage curing show isotropic mechanical properties and high tensile toughness. We demonstrated that the 3D-printed high-toughness epoxy composites show good shape memory properties. This UV-assisted DIW 3D printing via a two-stage curing method can broaden the application of 3D printing to fabricate thermoset materials with enhanced tensile toughness and tunable properties for high-performance and functional applications.

Contact allergy to epoxy (meth)acrylates.

Science.gov (United States)

Aalto-Korte, Kristiina; Jungewelter, Soile; Henriks-Eckerman, Maj-Len; Kuuliala, Outi; Jolanki, Riitta

2009-07-01

Contact allergy to epoxy (meth)acrylates, 2,2-bis[4-(2-hydroxy-3-methacryloxypropoxy) phenyl]propane (bis-GMA), 2,2-bis[4-(2-hydroxy-3-acryloxypropoxy)phenyl]-propane (bis-GA), 2,2-bis[4-(methacryl-oxyethoxy)phenyl] propane (bis-EMA), 2,2-bis[4-(methacryloxy)phenyl]-propane (bis-MA), and glycidyl methacrylate (GMA) is often manifested together with contact allergy to diglycidyl ether of bisphenol A (DGEBA) epoxy resin. To analyse patterns of concomitant allergic reactions to the five epoxy (meth)acrylates in relation to exposure. We reviewed the 1994-2008 patch test files at the Finnish Institute of Occupational Health (FIOH) for reactions to the five epoxy (meth)acrylates, and examined the patients' medical records for exposure. Twenty-four patients had an allergic reaction to at least one of the studied epoxy (meth)acrylates, but specific exposure was found only in five patients: two bis-GMA allergies from dental products, two bis-GA allergies from UV-curable printing inks, and one bis-GA allergy from an anaerobic glue. Only 25% of the patients were negative to DGEBA epoxy resin. The great majority of allergic patch test reactions to bis-GMA, bis-GA, GMA and bis-EMA were not associated with specific exposure, and cross-allergy to DGEBA epoxy resin remained a probable explanation. However, independent reactions to bis-GA indicated specific exposure. Anaerobic sealants may induce sensitization not only to aliphatic (meth)acrylates but also to aromatic bis-GA.

Determination of Young's modulus of epoxy coated polyethylene micro-cantilever using phase-shift shadow moiré method

Science.gov (United States)

Lim, J. H.; Ratnam, M. M.; Azid, I. A.; Mutharasu, D.

2011-11-01

Young's moduli of various epoxy coated polyethylene terephthalate (PET) micro-cantilevers were determined from the deflection results obtained using the phase-shift shadow moiré (PSSM) method. The filler materials for epoxy coatings were aluminum and graphite powders that were mixed with epoxy at various percentages. Young's moduli were calculated from theory based on the deflection results. The PET micro-cantilever coated with aluminum-epoxy coating showed increasing value of Young's modulus when the ratios of the aluminum-epoxy were increased. The graphite-epoxy coating on the PET micro-cantilever also showed the same trend. The experimental results also show that Young's modulus of the graphite-epoxy coating is higher than aluminum-epoxy coating in comparison at the same mixing ratio.

SU-8 negative photoresist for optical mask manufacturing

Science.gov (United States)

Bogdanov, Alexei L.

2000-06-01

The requirements for better control, linearity, and uniformity of critical dimension (CD) on photomasks in fabrication of 180 and 150 nm generation devices result in increasing demand for thinner, more etching durable, and more sensitive e-beam resists. Novolac based resists with chemical amplification have been a choice for their sensitivity and stability during etching. However, difficult CD control due to the acid catalyzer diffusion and quite narrow post exposure bake (PEB) process window are some of the major drawbacks of these resists. SU-8 is recently introduced to the market negative photoresist. High sensitivity, fairly good adhesion properties, and relatively simple processing of SU-8 make it a good substitution for novolac based chemically amplified negative e-beam resists in optical mask manufacturing. The replacement of traditional chemically amplified resists by SU- 8 can increase the process latitude and reduce resist costs. Among the obvious drawbacks of SU-8 are the use of solvent- based developer and demand of oxygen plasma for resist removal. In this paper the use of SU-8 for optical mask manufacturing is reported. All steps of resist film preparation, exposure and development are paid a share of attention. Possibilities to use reactive ion etching (RIE) with oxygen in order to increase resist mask contrast are discussed. Special exposure strategy (pattern outlining) was employed to further improve the edge definition. The resist PEB temperature and time were studied to estimate their weight in overall CD control performance. Specially designed test patterns with 0.25 micrometer design rule could be firmly transferred into a chromium layer both by wet etching and ion milling. Influence of exposure dose variation on the pattern CD change was studied.

Hierarchical Micro/Nano Structures by Combined Self-Organized Dewetting and Photopatterning of Photoresist Thin Films.

Science.gov (United States)

Sachan, Priyanka; Kulkarni, Manish; Sharma, Ashutosh

2015-11-17

Photoresists are the materials of choice for micro/nanopatterning and device fabrication but are rarely used as a self-assembly material. We report for the first time a novel interplay of self-assembly and photolithography for fabrication of hierarchical and ordered micro/nano structures. We create self-organized structures by the intensified dewetting of unstable thin (∼10 nm to 1 μm) photoresist films by annealing them in an optimal solvent and nonsolvent liquid mixture that allows spontaneous dewetting to form micro/nano smooth dome-like structures. The density, size (∼100 nm to millimeters), and curvature/contact angle of the dome/droplet structures are controlled by the film thickness, composition of the dewetting liquid, and time of annealing. Ordered dewetted structures are obtained simply by creating spatial variation of viscosity by ultraviolet exposure or by photopatterning before dewetting. Further, the structures thus fabricated are readily photopatterned again on the finer length scales after dewetting. We illustrate the approach by fabricating several three-dimensional structures of varying complexity with secondary and tertiary features.

The fabrication of diversiform nanostructure forests based on residue nanomasks synthesized by oxygen plasma removal of photoresist

Energy Technology Data Exchange (ETDEWEB)

Mao Haiyang; Wu Di; Wu Wengang; Hao Yilong [National Key Laboratory of Science and Technology on Micro/Nano Fabrication, Institute of Microelectronics, Peking University, Beijing 100871 (China); Xu Jun, E-mail: wuwg@ime.pku.edu.c [Electron Microscopy Laboratory, Peking University, Beijing 100871 (China)

2009-11-04

A simple lithography-free approach for fabricating diversiform nanostructure forests is presented. The key technique of the approach is that randomly distributed nanoscale residues can be synthesized on substrates simply by removing photoresist with oxygen plasma bombardment. These nanoresidues can function as masks in the subsequent etching process for nanopillars. By further spacer and then deep etching processes, a variety of forests composed of regular, tulip-like or hollow-head nanopillars as well as nanoneedles are successfully achieved in different etching conditions. The pillars have diameters of 30-200 nm and heights of 400 nm-3 {mu}m. The needles reach several microns in height, with their tips less than 10 nm in diameter. Moreover, microstructures containing these nanostructure forests, such as surface microchannels, have also been fabricated. This approach is compatible with conventional micro/nano-electromechanical system (MEMS/NEMS) fabrication.

The fabrication of diversiform nanostructure forests based on residue nanomasks synthesized by oxygen plasma removal of photoresist

International Nuclear Information System (INIS)

Mao Haiyang; Wu Di; Wu Wengang; Hao Yilong; Xu Jun

2009-01-01

A simple lithography-free approach for fabricating diversiform nanostructure forests is presented. The key technique of the approach is that randomly distributed nanoscale residues can be synthesized on substrates simply by removing photoresist with oxygen plasma bombardment. These nanoresidues can function as masks in the subsequent etching process for nanopillars. By further spacer and then deep etching processes, a variety of forests composed of regular, tulip-like or hollow-head nanopillars as well as nanoneedles are successfully achieved in different etching conditions. The pillars have diameters of 30-200 nm and heights of 400 nm-3 μm. The needles reach several microns in height, with their tips less than 10 nm in diameter. Moreover, microstructures containing these nanostructure forests, such as surface microchannels, have also been fabricated. This approach is compatible with conventional micro/nano-electromechanical system (MEMS/NEMS) fabrication.

Design of carbon nanofiber embedded conducting epoxy resin

International Nuclear Information System (INIS)

Gantayat, Subhra; Sarkar, Niladri; Rout, Dibyaranjan; Swain, Sarat K.

2017-01-01

Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

Design of carbon nanofiber embedded conducting epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Gantayat, Subhra [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Sarkar, Niladri [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India); Rout, Dibyaranjan [School of Applied Sciences, KIIT University, Bhubaneswar 751024, Odisha (India); Swain, Sarat K., E-mail: swainsk2@yahoo.co.in [Department of Chemistry, Veer Surendra Sai University of Technology, Burla, Sambalpur 768018, Odisha (India)

2017-01-15

Acid treated carbon nanofiber (t-CNF) reinforced epoxy nanocomposites were fabricated by hand lay-up method with various wt % of t-CNF loadings. Pristine or unmodified carbon nano fibers (u-CNFs) were made compatible with epoxy matrix by means of mixed acid treatment. Fabricated nanocomposites were characterized with Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) study, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Mechanical and thermal properties of the nanocomposites were measured as a function of t-CNF content. Effect of acid treated CNFs on to the mechanical properties of epoxy nanocomposites was justified by comparing the mechanical properties of epoxy/t-CNF and epoxy/u-CNF nanocomposites with same loading level. The electrical conductivity was achieved by epoxy resin with a threshold at 1 wt % of t-CNF. Substantial improvement in thermal, mechanical and electrical properties of the synthesized epoxy/t-CNF nanocomposites may be suitable for fabricating electronic devices. - Highlights: • Epoxy/t-CNF nanocomposites are characterized by XRD, FTIR, SEM, AFM and TEM. • Electrical conductivity was achieved by epoxy with a threshold at 1 wt% of t-CNF. • Tensile strength is enhanced by 40% due to dispersion of t-CNF. • Synthesized nanocomposites are suitable for fabricating electronic devises.

Thermo-curable epoxy systems for nanoimprint lithography

International Nuclear Information System (INIS)

Wu, Chun-Chang; Hsu, Steve Lien-Chung

2010-01-01

In this work, we have used solvent-free thermo-curable epoxy systems for low-pressure and moderate-temperature nanoimprint lithography (NIL). The curing kinetic parameters and conversion of diglycidyl ether of bisphenol A (DGEBA) resin with different ambient-cure 930 and 954 hardeners were studied by the isothermal DSC technique. They are useful for the study of epoxy resins in the imprinting application. The DGEBA/930 and DGEBA/954 epoxy resists can be imprinted to obtain high-density nano- and micro-scale patterns on a flexible indium tin oxide/poly(ethylene terephthalate) (ITO/PET) substrate. The DGEBA/930 epoxy resin is not only suitable for resist material, but also for plastic mold material. Highly dense nanometer patterns can be successfully imprinted using a UV-curable resist from the DGEBA/930 epoxy mold. Using the replicated DGEBA/930 epoxy mold instead of the expensive master can prevent brittle failure of the silicon molds in the NIL

Fatigue life extension of epoxy materials using ultrafast epoxy-SbF5 healing system introduced by manual infiltration

Directory of Open Access Journals (Sweden)

X. J. Ye

2015-03-01

Full Text Available The present paper is devoted to the verification of the capability of epoxy-SbF5 system as a healing chemistry for rapidly retarding and/or arresting fatigue cracks in epoxy materials at room temperature. Owing to the very fast curing speed of epoxy catalyzed by SbF5, epoxy monomer and the hardener (ethanol solution of SbF5–ethanol complex are successively infiltrated into the fracture plane under cyclic loading during the tension-tension fatigue test. As a result, the mechanisms including hydrodynamic pressure crack tip shielding, polymeric wedge and adhesive bonding of the healing agent are revealed. It is found that the healing agent forms solidified wedge at the crack tip within 20 s after start of polymerization of the epoxy monomer, so that the highest healing effect is offered at the moment. The epoxy-SbF5 system proves to be effective in rapidly obstructing fatigue crack propagation (despite that its cured version has lower fracture toughness than the matrix, and satisfies the requirement of constructing fast self-healing polymeric materials.

Sensibilización a bisfenol A y bisfenol F en trabajadores expuestos a resinas epoxi

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L. Jiménez Bajo

2008-06-01

Full Text Available Las aplicaciones de las diferentes resinas epoxi basadas en bisfenol A y F son extensas. Las resinas epoxi basadas en bisfenol F son más nuevas y resistentes que las de bisfenol A, y ambas son causa conocida de dermatitis de contacto alérgica. Se estudian 39 casos de sensibilización a resinas epoxi en los últimos 5 años. Los resultados obtenidos son: prevalencia de sensibilización a resinas epoxi entre los pacientes estudiados del 2%, 27 varones y 8 mujeres, con una edad media de 42.77, un período de medio sensibilización de 23,8 meses. La sensibilización a bisfenol F desde que se incluye para las pruebas del parche en la batería de resinas epoxi es del 100% para los casos sensibilizados a la resina. La localización mayoritaria se dio en las manos, con una relevancia actual del 84%. Se recomendó un cambio de puesto en el trabajo al 46% de estos pacientes. El aumento de la sensibilización encontrada a bisfenol F puede explicarse por una sensibilización concomitante con bisfenol A, una declaración incorrecta de la composición de la resina o una reactividad cruzada de ambos.The applications of epoxy resins based on bisphenol A and F are extensive. Epoxy resins based on bisphenol F are new and more resistant than epoxy resins based on bisphenol A. Both of them cause allergic contact dermatitis. In the last 5 years, we have studied 39 cases of sensitization to epoxy resin. The results of our study were these: the global prevalence of epoxy resin sensitization was 2%, 27 men and 8 women. The mean age was 42.77 years and the sensitization period was 23.8 months. The most frequent localization of the lesions were hands (84% of the patients. Since bisphenol F was included in epoxy resin battery for patch testing, a 100% of positives responses in patients sensitized to epoxy resin have been found. Sensitization to epoxy resins was a cause of change in workplace in 46% of cases in our series. There has been an increase in sensitization of

Design and Analysis of Drive Shaft using Kevlar/Epoxy and Glass/Epoxy as a Composite Material

Science.gov (United States)

Karthikeyan, P.; Gobinath, R.; Kumar, L. Ajith; Jenish, D. Xavier

2017-05-01

In automobile industry drive shaft is one of the most important components to transmit power form the engine to rear wheel through the differential gear. Generally steel drive shaft is used in automobile industry, nowadays they are more interested to replace steel drive shaft with that of composite drive shaft. The overall objective of this paper is to analyze the composite drive shaft using to find out the best replacement for conventional steel drive shaft. The uses of advanced composite materials such as Kevlar, Graphite, Carbon and Glass with proper resins ware resulted in remarkable achievements in automobile industry because of its greater specific strength and specific modulus, improved fatigue and corrosion resistances and reduction in energy requirements due to reduction in weight as compared to steel shaft. This paper is to presents, the modeling and analysis of drive shaft using Kevlar/Epoxy and Glass/Epoxy as a composite material and to find best replacement for conventional steel drive shafts with an Kevlar/epoxy or Glass/Epoxy resin composite drive shaft. Modeling is done using CATIA software and Analysis is carried out by using ANSYS 10.0 software for easy understanding. The composite drive shaft reduces the weight by 81.67 % for Kevlar/Epoxy and 72.66% for Glass/Epoxy when compared with conventional steel drive shaft.

Electromagnetic and Dynamic Mechanical Properties of Epoxy and Vinylester-Based Composites Filled with Graphene Nanoplatelets

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Fabrizio Marra

2016-07-01

Full Text Available Development of epoxy or epoxy-based vinyl ester composites with improved mechanical and electromagnetic properties, filled with carbon-based nanomaterials, is of crucial interest for use in aerospace applications as radar absorbing materials at radio frequency. Numerous studies have highlighted the fact that the effective functional properties of this class of polymer composites are strongly dependent on the production process, which affects the dispersion of the nanofiller in the polymer matrix and the formation of micro-sized aggregations, degrading the final properties of the composite. The assessment of the presence of nanofiller aggregation in a composite through microscopy investigations is quite inefficient in the case of large scale applications, and in general provides local information about the aggregation state of the nanofiller rather than an effective representation of the degradation of the functional properties of the composite due to the presence of the aggregates. In this paper, we investigate the mechanical, electrical, and electromagnetic properties of thermosetting polymer composites filled with graphene nanoplatelets (GNPs. Moreover, we propose a novel approach based on measurements of the dielectric permittivity of the composite in the 8–12 GHz range in order to assess the presence of nanofiller aggregates and to estimate their average size and dimensions.

Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

International Nuclear Information System (INIS)

Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

2015-01-01

Graphical abstract: - Highlights: • Degradation behavior of modified Carbon Black (CB) epoxy coating was studied under UV irradiation using based on EIS technique. • By using SDS as a surfactant, nano particles of CB were uniformly dispersed in an epoxy matrix. • ATR-FTIR analysis showed that the CB coatings were degraded less than epoxy coating. • EIS results showed the coating with 2.5 wt% CB nanoparticles had higher corrosion resistance than neat epoxy. - Abstract: Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

Energy Technology Data Exchange (ETDEWEB)

Ghasemi-Kahrizsangi, Ahmad, E-mail: ahmad_usk@yahoo.com [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira, E-mail: shariatpanahih@ripi.ir [Coating Research Center, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Akbarinezhad, Esmaeil [Coating Research Center, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

2015-10-30

Graphical abstract: - Highlights: • Degradation behavior of modified Carbon Black (CB) epoxy coating was studied under UV irradiation using based on EIS technique. • By using SDS as a surfactant, nano particles of CB were uniformly dispersed in an epoxy matrix. • ATR-FTIR analysis showed that the CB coatings were degraded less than epoxy coating. • EIS results showed the coating with 2.5 wt% CB nanoparticles had higher corrosion resistance than neat epoxy. - Abstract: Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

Directory of Open Access Journals (Sweden)

F. Inam

2014-01-01

Full Text Available A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB and epoxy – 0.2 vol% carbon nanotube (CNT nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by indentation. For comprehensive comparison, fracture toughness and percolation threshold were analysed as well. Because of the systematically induced indentation damage, a sharp decrease of 89% was observed in the electrical conductivity of epoxy – CNT nanocomposite as compared to 25% in the electrical conductivity of epoxy – CB nanocomposite. CNTs impart superior damage sensing capability in brittle nanocomposite structures, in comparison to CB, due to their high aspect ratio (fibrous nature and high electrical conductivity.

Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

Directory of Open Access Journals (Sweden)

Raman P. Singh

2010-01-01

Full Text Available This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

Environmental Degradation and Durability of Epoxy-Clay Nanocomposites

International Nuclear Information System (INIS)

Singh, R.P.; Zunjarrao, S.C.; Pandey, G.; Khait, M.; Korach, C.S.

2010-01-01

This experimental investigation reports on the durability of epoxy-clay nanocomposites upon exposure to multiple environments. Nanocomposites are fabricated by mixing the clay particles using various combinations of mechanical mixing, high-shear dispersion, and ultrasonication. Clay morphology is characterized using X-ray diffraction and transmission electron microscopy. Specimens of both neat epoxy and the epoxy-clay nanocomposite are subjected to two environmental conditions: combined UV radiation and condensation on 3-hour repeat cycle and constant temperature-humidity, for a total exposure duration of 4770 hours. The presence of nanoscale clay inhibits moisture uptake, as demonstrated by exposure to constant temperature-humidity. Nonetheless, both materials lose mass under exposure to combined UV radiation and condensation due to the erosion of epoxy by a synergistic process. Surprisingly, the epoxy-clay specimens exhibit greater mass loss, as compared to neat epoxy. Mechanical testing shows that either environment does not significant affect the flexure modulus of either material. On the other hand, both materials undergo degradation in flexural strength when exposed to either environment. However, the epoxy-clay nanocomposite retains 37% more flexure strength than the neat epoxy after 4072 hours of exposure.

Performance of adhesives base on PU, Epoxy and silane in the Kevlar/alumina interface; Desempenho de adesivos a base de PU, epoxi e silano na interface Kevlar/alumina

Energy Technology Data Exchange (ETDEWEB)

Noronha, K.F.; Melo, F.C.L.; Lopes, C.M.A. [Divisao de Materiais, Instituto de Aeronautica e Espaco (IAE), Sao Jose dos Campos, SP (Brazil); Divisao de Engenharia Mecanica-Aeronautica, Instituto Tecnologico de Aeronautica (ITA), Sao Jose dos Campos, SP (Brazil)], e-mail: cmoniz@iae.cta.br

2010-07-01

Hybrid ceramic/polymer composites are used for ballistic protection due to the good high-velocity impact absorption properties. The choice of the proper adhesive used to bond ceramic and polymer layers is one of the major issues for hybrid armor development due to its influence in the ballistic resistance behaviour. This work presents an adhesion study in composites of aramid textile (Kevlar) and alumina. Adhesives of different chemical nature, based on polyurethane, epoxy and silane were evaluated. T-Peel test was performed for the interface characterization and the post- failure surfaces were examined by optical microscopy. In all samples the failure occurred at the interface. The silane-based adhesive showed no interaction with the polymer, while the PU hot melt adhesive presented the highest adhesion strengths. (author)

The influence of stiffeners on axial crushing of glass-fabric-reinforced epoxy composite shells

Directory of Open Access Journals (Sweden)

A. Vasanthanathan

2017-01-01

Full Text Available A generic static and impact experimental procedure has been developed in this work aimed at improving the stability of glass fabric reinforced epoxy shell structures by bonding with axial stiffeners. Crashworthy structures fabricated from composite laminate with stiffeners would offer energy absorption superior to metallic structures under compressive loading situations. An experimental material characterisation of the glass fabric reinforced epoxy composite under uni-axial tension has been carried out in this study. This work provides a numerical simulation procedure to describe the static and dynamic response of unstiffened glass fabric reinforced epoxy composite shell (without stiffeners and stiffened glass fabric reinforced epoxy composite shell (with axial stiffeners under static and impact loading using the Finite Element Method. The finite element calculation for the present study was made with ANSYS®-LS-DYNA® software. Based upon the experimental and numerical investigations, it has been asserted that glass fabric reinforced epoxy shells stiffened with GFRP stiffeners are better than unstiffened glass fabric reinforced epoxy shell and glass fabric reinforced epoxy shell stiffened with aluminium stiffeners. The failure surfaces of the glass fabric reinforced epoxy composite shell structures tested under impact were examined by SEM.

Improving wettability of photo-resistive film surface with plasma surface modification for coplanar copper pillar plating of IC substrates

International Nuclear Information System (INIS)

Xiang, Jing; Wang, Chong; Chen, Yuanming; Wang, Shouxu; Hong, Yan; Zhang, Huaiwu; Gong, Lijun; He, Wei

2017-01-01

Highlights: • Air atmosphere plasmacould generatehydrophilic groups of photo-resistive film. • Better wettability of photo-resistive filmled tohigher plating uniformity of copper pillars. • New flow isreduced cost, simplified process and elevated productivity. - Abstract: The wettability of the photo-resistive film (PF) surfaces undergoing different pretreatments including the O_2−CF_4 low-pressure plasma (OCLP) and air plasma (AP), is investigated by water contact angle measurement instrument (WCAMI) before the bottom-up copper pillar plating. Chemical groups analysis performed by attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) shows that after the OCLP and wash treatment, the wettability of PF surface is attenuated, because embedded fluorine and decreased oxygen content both enhance hydrophobicity. Compared with OCLP treatment, the PF surface treatment by non-toxic air plasma displays features of C−O, O−C=O, C=O and −NO_2 by AIR-FTIR and XPS, and a promoted wettability by WCAM. Under the identical electroplating condition, the surface with a better wettability allows electrolyte to spontaneously soak all the places of vias, resulting in improved copper pillar uniformity. Statistical analysis of metallographic data shows that more coplanar and flat copper pillars are achieved with the PF treatment of air plasma. Such modified copper-pillar-plating technology meets the requirement of accurate impedance, the high density interconnection for IC substrates.

Comparison of structural health assessment capabilities in epoxy – carbon black and epoxy – carbon nanotube nanocomposites

OpenAIRE

F. Inam; B. R. Bhat; N. Luhyna; T. Vo

2014-01-01

A novel method for comparing structural health of different types of brittle epoxy nanocomposites filled with carbon nanostructured fillers is presented. Epoxy – 0.2 vol% carbon black (CB) and epoxy – 0.2 vol% carbon nanotube (CNT) nanocomposite bars were prepared by calendering and thermal curing. Nanocomposite bars were subjected to Vickers diamond indentation to produce sub-surface damage. Electrical conductivities were analysed by 4-point method to estimate the structural damage caused by...

Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

Science.gov (United States)

Fasanella, Nicholas; Sundararaghavan, Veera

2015-09-01

Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments.

Atomistic modeling of thermomechanical properties of SWNT/Epoxy nanocomposites

International Nuclear Information System (INIS)

Fasanella, Nicholas; Sundararaghavan, Veera

2015-01-01

Molecular dynamics simulations are performed to compute thermomechanical properties of cured epoxy resins reinforced with pristine and covalently functionalized carbon nanotubes. A DGEBA-DDS epoxy network was built using the ‘dendrimer’ growth approach where 75% of available epoxy sites were cross-linked. The epoxy model is verified through comparisons to experiments, and simulations are performed on nanotube reinforced cross-linked epoxy matrix using the CVFF force field in LAMMPS. Full stiffness matrices and linear coefficient of thermal expansion vectors are obtained for the nanocomposite. Large increases in stiffness and large decreases in thermal expansion were seen along the direction of the nanotube for both nanocomposite systems when compared to neat epoxy. The direction transverse to nanotube saw a 40% increase in stiffness due to covalent functionalization over neat epoxy at 1 K whereas the pristine nanotube system only saw a 7% increase due to van der Waals effects. The functionalized SWNT/epoxy nanocomposite showed an additional 42% decrease in thermal expansion along the nanotube direction when compared to the pristine SWNT/epoxy nanocomposite. The stiffness matrices are rotated over every possible orientation to simulate the effects of an isotropic system of randomly oriented nanotubes in the epoxy. The randomly oriented covalently functionalized SWNT/Epoxy nanocomposites showed substantial improvements over the plain epoxy in terms of higher stiffness (200% increase) and lower thermal expansion (32% reduction). Through MD simulations, we develop means to build simulation cells, perform annealing to reach correct densities, compute thermomechanical properties and compare with experiments. (paper)

Toughening Mechanisms in Silica-Filled Epoxy Nanocomposites

Science.gov (United States)

Patel, Binay S.

Epoxies are widely used as underfill resins throughout the microelectronics industry to mechanically couple and protect various components of flip-chip assemblies. Generally rigid materials largely surround underfill resins. Improving the mechanical and thermal properties of epoxy resins to better match those of their rigid counterparts can help extend the service lifetime of flip-chip assemblies. Recently, researchers have demonstrated that silica nanoparticles are effective toughening agents for lightly-crosslinked epoxies. Improvements in the fracture toughness of silica-filled epoxy nanocomposites have primarily been attributed to two toughening mechanisms: particle debonding with subsequent void growth and matrix shear banding. Various attempts have been made to model the contribution of these toughening mechanisms to the overall fracture energy observed in silica-filled epoxy nanocomposites. However, disparities still exist between experimental and modeled fracture energy results. In this dissertation, the thermal, rheological and mechanical behavior of eight different types of silica-filled epoxy nanocomposites was investigated. Each nanocomposite consisted of up to 10 vol% of silica nanoparticles with particle sizes ranging from 20 nm to 200 nm, with a variety of surface treatments and particle structures. Fractographical analysis was conducted with new experimental approaches in order to accurately identify morphological evidence for each proposed toughening mechanism. Overall, three major insights into the fracture behavior of real world silica-filled epoxy nanocomposites were established. First, microcracking was observed as an essential toughening mechanism in silica-filled epoxy nanocomposites. Microcracking was observed on the surface and subsurface of fractured samples in each type of silica-filled epoxy nanocomposite. The additional toughening contribution of microcracking to overall fracture energy yielded excellent agreement between experimental

The thermal properties of a carbon nanotube-enriched epoxy: Thermal conductivity, curing, and degradation kinetics

KAUST Repository

Ventura, Isaac Aguilar

2013-05-31

Multiwalled carbon nanotube-enriched epoxy polymers were prepared by solvent evaporation based on a commercially available epoxy system and functionalized multiwalled carbon nanotubes (COOH-MWCNTs). Three weight ratio configurations (0.05, 0.5, and 1.0 wt %) of COOH-MWCNTs were considered and compared with neat epoxy and ethanol-treated epoxy to investigate the effects of nano enrichment and processing. Here, the thermal properties of the epoxy polymers, including curing kinetics, thermal conductivity, and degradation kinetics were studied. Introducing the MWCNTs increased the curing activation energy as revealed by differential scanning calorimetry. The final thermal conductivity of the 0.5 and 1.0 wt % MWCNT-enriched epoxy samples measured by laser flash technique increased by up to 15% compared with the neat material. The activation energy of the degradation process, investigated by thermogravimetric analysis, was found to increase with increasing CNT content, suggesting that the addition of MWCNTs improved the thermal stability of the epoxy polymers. © 2013 Wiley Periodicals, Inc.

Studying the mechanism of hybrid nanoparticle EUV photoresists

KAUST Repository

Zhang, Ben; Li, Li; Jiang, Jing; Neisser, Mark; Chun, Jun Sung; Ober, Christopher K.; Giannelis, Emmanuel P.

2015-01-01

This work focuses on the investigation of dual tone patterning mechanism with hybrid inorganic/organic photoresists. Hafnium oxide (HfO2) modified with acrylic acid was prepared and the influence of electrolyte solutions as well as pH on its particle size change was investigated. The average particle size and zeta potential of the nanoparticles in different electrolyte solutions were measured. The results show that addition of different concentrations of electrolytes changed the hydrodynamic diameter of nanoparticles in water. Increased concentration of tetramethyl ammonium hydroxide (TMAH) caused the zeta potential of nanoparticles to change from positive to negative and its hydrodynamic diameter to increase from 40 nm to 165 nm. In addition, increasing concentration of triflic acid led to the decrease of particle size and zeta potential. © (2015) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.

Studying the mechanism of hybrid nanoparticle EUV photoresists

KAUST Repository

Zhang, Ben

2015-03-23

This work focuses on the investigation of dual tone patterning mechanism with hybrid inorganic/organic photoresists. Hafnium oxide (HfO2) modified with acrylic acid was prepared and the influence of electrolyte solutions as well as pH on its particle size change was investigated. The average particle size and zeta potential of the nanoparticles in different electrolyte solutions were measured. The results show that addition of different concentrations of electrolytes changed the hydrodynamic diameter of nanoparticles in water. Increased concentration of tetramethyl ammonium hydroxide (TMAH) caused the zeta potential of nanoparticles to change from positive to negative and its hydrodynamic diameter to increase from 40 nm to 165 nm. In addition, increasing concentration of triflic acid led to the decrease of particle size and zeta potential. © (2015) COPYRIGHT Society of Photo-Optical Instrumentation Engineers (SPIE). Downloading of the abstract is permitted for personal use only.

Neutron shielding material based on colemanite and epoxy resin

International Nuclear Information System (INIS)

Okuno, K.

2005-01-01

In recent years, there has been a need for compact shielding design such as self-shielding of a PET cyclotron or up-gradation of radiation machinery in existing facilities. In these cases, high performance shielding materials are needed. Concrete or polyethylene have been used for a neutron shield. However, for compact shielding, they fall short in terms of performance or durability. Therefore, a new type of neutron shielding material based on epoxy resin and colemanite has been developed. Slab attenuation experiments up to 40 cm for the new shielding material were carried out using a 252 Cf neutron source. Measurement was carried out using a REM-counter, and compared with calculation. The results show that the shielding performance is better than concrete and polyethylene mixed with 10 wt% boron oxide. From the result, we confirmed that the performance of the new material is suitable for practical use. (authors)

Invisible Security Printing on Photoresist Polymer Readable by Terahertz Spectroscopy

Directory of Open Access Journals (Sweden)

Hee Jun Shin

2017-12-01

Full Text Available We experimentally modulate the refractive index and the absorption coefficient of an SU-8 dry film in the terahertz region by UV light (362 nm exposure with time dependency. Consequently, the refractive index of SU-8 film is increased by approximately 6% after UV light exposure. Moreover, the absorption coefficient also changes significantly. Using the reflective terahertz imaging technique, in addition, we can read security information printed by UV treatment on an SU-8 film that is transparent in the visible spectrum. From these results, we successfully demonstrate security printing and reading by using photoresist materials and the terahertz technique. This investigation would provide a new insight into anti-counterfeiting applications in fields that need security.

Fabricating microfluidic valve master molds in SU-8 photoresist

Science.gov (United States)

Dy, Aaron J.; Cosmanescu, Alin; Sluka, James; Glazier, James A.; Stupack, Dwayne; Amarie, Dragos

2014-05-01

Multilayer soft lithography has become a powerful tool in analytical chemistry, biochemistry, material and life sciences, and medical research. Complex fluidic micro-circuits require reliable components that integrate easily into microchips. We introduce two novel approaches to master mold fabrication for constructing in-line micro-valves using SU-8. Our fabrication techniques enable robust and versatile integration of many lab-on-a-chip functions including filters, mixers, pumps, stream focusing and cell-culture chambers, with in-line valves. SU-8 created more robust valve master molds than the conventional positive photoresists used in multilayer soft lithography, but maintained the advantages of biocompatibility and rapid prototyping. As an example, we used valve master molds made of SU-8 to fabricate PDMS chips capable of precisely controlling beads or cells in solution.

Fabricating microfluidic valve master molds in SU-8 photoresist

International Nuclear Information System (INIS)

Dy, Aaron J; Cosmanescu, Alin; Sluka, James; Glazier, James A; Amarie, Dragos; Stupack, Dwayne

2014-01-01

Multilayer soft lithography has become a powerful tool in analytical chemistry, biochemistry, material and life sciences, and medical research. Complex fluidic micro-circuits require reliable components that integrate easily into microchips. We introduce two novel approaches to master mold fabrication for constructing in-line micro-valves using SU-8. Our fabrication techniques enable robust and versatile integration of many lab-on-a-chip functions including filters, mixers, pumps, stream focusing and cell-culture chambers, with in-line valves. SU-8 created more robust valve master molds than the conventional positive photoresists used in multilayer soft lithography, but maintained the advantages of biocompatibility and rapid prototyping. As an example, we used valve master molds made of SU-8 to fabricate PDMS chips capable of precisely controlling beads or cells in solution. (technical note)

Irreversible bonding of polyimide and polydimethylsiloxane (PDMS) based on a thiol-epoxy click reaction

International Nuclear Information System (INIS)

Hoang, Michelle V; Chung, Hyun-Joong; Elias, Anastasia L

2016-01-01

Polyimide is one of the most popular substrate materials for the microfabrication of flexible electronics, while polydimethylsiloxane (PDMS) is the most widely used stretchable substrate/encapsulant material. These two polymers are essential in fabricating devices for microfluidics, bioelectronics, and the internet of things; bonding these materials together is a crucial challenge. In this work, we employ click chemistry at room temperature to irreversibly bond polyimide and PDMS through thiol-epoxy bonds using two different methods. In the first method, we functionalize the surfaces of the PDMS and polyimide substrates with mercaptosilanes and epoxysilanes, respectively, for the formation of a thiol-epoxy bond in the click reaction. In the second method, we functionalize one or both surfaces with mercaptosilane and introduce an epoxy adhesive layer between the two surfaces. When the surfaces are bonded using the epoxy adhesive without any surface functionalization, an extremely small peel strength (<0.01 N mm −1 ) is measured with a peel test, and adhesive failure occurs at the PDMS surface. With surface functionalization, however, remarkably higher peel strengths of ∼0.2 N mm −1 (method 1) and  >0.3 N mm −1 (method 2) are observed, and failure occurs by tearing of the PDMS layer. We envision that the novel processing route employing click chemistry can be utilized in various cases of stretchable and flexible device fabrication. (paper)

Tailored SWCNT functionalization optimized for compatibility with epoxy matrices

International Nuclear Information System (INIS)

Martinez-Rubi, Y; Kingston, C T; Daroszewska, M; Barnes, M; Simard, B; Gonzalez-Dominguez, J M; Ansón-Casaos, A; Martinez, M T; Hubert, P; Cattin, C

2012-01-01

We have modified single walled carbon nanotubes (SWCNTs) with well defined matrix-based architectures to improve interface interaction in SWCNT/epoxy composites. The hardener and two pre-synthesized oligomers containing epoxy and hardener moieties were covalently attached to the SWCNT walls by in situ diazonium or carboxylic coupling reactions. In this way, SWCNTs bearing amine or epoxide-terminated fragments of different molecular weights, which resemble the chemical structure of the cured resin, were synthesized. A combination of characterization techniques such as Raman and infrared absorption (FTIR) spectroscopy, elemental analysis and coupled thermogravimetry-FTIR spectroscopy were used to identify both the functional groups and degree of functionalization of SWCNTs synthesized by the laser ablation and arc-discharge methods. Depending on the type of reaction employed for the chemical functionalization and the molecular weight of the attached fragment, it was possible to control the degree of functionalization and the electronic properties of the functionalized SWCNTs. Improved dispersion of SWCNTs in the epoxy matrix was achieved by direct integration without using solvents, as observed from optical microscopy and rheology measurements of the SWCNT/epoxy mixtures. Composite materials using these fillers are expected to exhibit improved properties while preserving the thermosetting architecture. (paper)

The non-isothermal DSC kinetics of polyethylene tereftalate–epoxy compatible blends

International Nuclear Information System (INIS)

Zvetkov, V.L.; Djoumaliisky, S.; Simeonova-Ivanova, E.

2013-01-01

Highlights: ► The non-isothermal DSC kinetics of the reaction of DGEBA with DDS, in particular in the presence of phase separating PET, has been studied. ► The specific features in the kinetics of PET formulations in comparison to the pure system have been discussed. ► The fast pre-curing of the epoxy phase allows supposing sub-micro phase separation of PET and efficient toughening of the epoxy matrix. - Abstract: Polyethylene tereftalate has been dissolved in an epoxy resin based on diglycidyl ether of bisphenol-A, DGEBA, and the epoxy component has been cross-linked with the aid of two diamine hardeners. Two series of samples have been tested at the epoxy-amine stoichiometry applying the differential scanning calorimetry, DSC, in scanning mode. One of the series of samples was pre-cured at low temperatures with the aid of an aliphatic diamine hardener near the gel point and post-cured with diaminodiphenyl sulfone, DDS. The other series of samples contained the higher temperature hardener only. Consequently, the experimental data obtained in this study on both systems relate to the non-isothermal curing of DGEBA with DDS. The kinetics has been estimated applying preferably isoconversional (model free) methods. It has been established that the fast pre-curing allows performing a sub-micro phase separation and efficient toughening of the epoxy matrix

The non-isothermal DSC kinetics of polyethylene tereftalate–epoxy compatible blends

Energy Technology Data Exchange (ETDEWEB)

Zvetkov, V.L., E-mail: zvetval@yahoo.com [Institute of Mechanics, Bulgarian Academy of Sciences, bl. I, Sofia 1113 (Bulgaria); Djoumaliisky, S.; Simeonova-Ivanova, E. [Institute of Mechanics, Bulgarian Academy of Sciences, bl. I, Sofia 1113 (Bulgaria)

2013-02-10

Highlights: ► The non-isothermal DSC kinetics of the reaction of DGEBA with DDS, in particular in the presence of phase separating PET, has been studied. ► The specific features in the kinetics of PET formulations in comparison to the pure system have been discussed. ► The fast pre-curing of the epoxy phase allows supposing sub-micro phase separation of PET and efficient toughening of the epoxy matrix. - Abstract: Polyethylene tereftalate has been dissolved in an epoxy resin based on diglycidyl ether of bisphenol-A, DGEBA, and the epoxy component has been cross-linked with the aid of two diamine hardeners. Two series of samples have been tested at the epoxy-amine stoichiometry applying the differential scanning calorimetry, DSC, in scanning mode. One of the series of samples was pre-cured at low temperatures with the aid of an aliphatic diamine hardener near the gel point and post-cured with diaminodiphenyl sulfone, DDS. The other series of samples contained the higher temperature hardener only. Consequently, the experimental data obtained in this study on both systems relate to the non-isothermal curing of DGEBA with DDS. The kinetics has been estimated applying preferably isoconversional (model free) methods. It has been established that the fast pre-curing allows performing a sub-micro phase separation and efficient toughening of the epoxy matrix.

Epoxy resin systems for FGD units

International Nuclear Information System (INIS)

Brytus, V.; Puglisi, J.S.

1984-01-01

This paper discusses ongoing research work which is directed towards epoxy resins and curing agents which are designed to withstand aggressive environments. This work includes not only a chemical description of the materials involved, but the application testing necessary to verify the usefulness of these systems. It demonstrates that new high performance epoxy systems are superior to those which traditionally come to mind when one thinks epoxy. Finally, it discusses the results of testing designed specifically to screen candidates for use in FGD units

Graphene-epoxy flexible transparent capacitor obtained by graphene-polymer transfer and UV-induced bonding.

Science.gov (United States)

Sangermano, Marco; Chiolerio, Alessandro; Veronese, Giulio Paolo; Ortolani, Luca; Rizzoli, Rita; Mancarella, Fulvio; Morandi, Vittorio

2014-02-01

A new approach is reported for the preparation of a graphene-epoxy flexible transparent capacitor obtained by graphene-polymer transfer and UV-induced bonding. SU8 resin is employed for realizing a well-adherent, transparent, and flexible supporting layer. The achieved transparent graphene/SU8 membrane presents two distinct surfaces: one homogeneous conductive surface containing a graphene layer and one dielectric surface typical of the epoxy polymer. Two graphene/SU8 layers are bonded together by using an epoxy photocurable formulation based on epoxy resin. The obtained material showed a stable and clear capacitive behavior. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Enhancement of mechanical properties of epoxy/graphene nanocomposite

Science.gov (United States)

Berhanuddin, N. I. C.; Zaman, I.; Rozlan, S. A. M.; Karim, M. A. A.; Manshoor, B.; Khalid, A.; Chan, S. W.; Meng, Q.

2017-10-01

Graphene is a novel class of nanofillers possessing outstanding characteristics including most compatible with most polymers, high absolute strength, high aspect ratio and cost effectiveness. In this study, graphene was used to reinforce epoxy as a matrix, to enhance its mechanical properties. Two types of epoxy composite were developed which are epoxy/graphene nanocomposite and epoxy/modified graphene nanocomposite. The fabrication of graphene was going through thermal expansion and sonication process. Chemical modification was only done for modified graphene where 4,4’-Methylene diphenyl diisocyanate (MDI) is used. The mechanical properties of both nanocomposite, such as Young’s modulus and maximum stress were investigated. Three weight percentage were used for this study which are 0.5 wt%, 1.0 wt% and 1.5 wt%. At 0.5 wt%, modified and unmodified shows the highest value compared to neat epoxy, where the value were 8 GPa, 6 GPa and 0.675 GPa, respectively. For maximum stress, neat epoxy showed the best result compared to both nanocomposite due to the changes of material properties when adding the filler into the matrix. Therefore, both nanocomposite increase the mechanical properties of the epoxy, however modification surface of graphene gives better improvement.

Enhancing Mechanical and Thermal Properties of Epoxy Nanocomposites via Alignment of Magnetized SiC Whiskers.

Science.gov (United States)

Townsend, James; Burtovyy, Ruslan; Aprelev, Pavel; Kornev, Konstantin G; Luzinov, Igor

2017-07-12

This research is focused on the fabrication and properties of epoxy nanocomposites containing magnetized SiC whiskers (MSiCWs). To this end, we report an original strategy for fabrication of magnetically active SiCWs by decorating the whiskers with magnetic (iron oxide) nanoparticles via polymer-polymer (poly(acrylic acid)/poly(2-vinyl pyridine)) complexation. The obtained whiskers demonstrated a substantial magnetic response in the polymerizing epoxy resin, with application of only a 20 mT (200 G) magnetic field. We also found that the whiskers chemically reacted with the epoxy resin, causing formation of an extended interphase near the boundary of the whiskers. The SiC whiskers oriented with the magnetic field demonstrated positive effects on the behavior of epoxy-based nanocomposites. Namely, the aligned MSiCWs enhanced the thermomechanical properties of the materials significantly above that of the neat epoxy and epoxy nanocomposite, with randomly oriented whiskers.

Improving wettability of photo-resistive film surface with plasma surface modification for coplanar copper pillar plating of IC substrates

Energy Technology Data Exchange (ETDEWEB)

Xiang, Jing; Wang, Chong; Chen, Yuanming; Wang, Shouxu; Hong, Yan; Zhang, Huaiwu [State Key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic Science and Technology of China, Chengdu 610054 (China); Gong, Lijun [Research and Development Department, Guangzhou Fastprint Circuit Tech Co., Ltd., Guangzhou 510663 (China); He, Wei, E-mail: heweiz@uestc.edu.cn [State Key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic Science and Technology of China, Chengdu 610054 (China); Research and Development Department, Guangdong Guanghua Sci-Tech Co., Ltd., Shantou 515000 (China)

2017-07-31

Highlights: • Air atmosphere plasmacould generatehydrophilic groups of photo-resistive film. • Better wettability of photo-resistive filmled tohigher plating uniformity of copper pillars. • New flow isreduced cost, simplified process and elevated productivity. - Abstract: The wettability of the photo-resistive film (PF) surfaces undergoing different pretreatments including the O{sub 2}−CF{sub 4} low-pressure plasma (OCLP) and air plasma (AP), is investigated by water contact angle measurement instrument (WCAMI) before the bottom-up copper pillar plating. Chemical groups analysis performed by attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) shows that after the OCLP and wash treatment, the wettability of PF surface is attenuated, because embedded fluorine and decreased oxygen content both enhance hydrophobicity. Compared with OCLP treatment, the PF surface treatment by non-toxic air plasma displays features of C−O, O−C=O, C=O and −NO{sub 2} by AIR-FTIR and XPS, and a promoted wettability by WCAM. Under the identical electroplating condition, the surface with a better wettability allows electrolyte to spontaneously soak all the places of vias, resulting in improved copper pillar uniformity. Statistical analysis of metallographic data shows that more coplanar and flat copper pillars are achieved with the PF treatment of air plasma. Such modified copper-pillar-plating technology meets the requirement of accurate impedance, the high density interconnection for IC substrates.

Education and Public Outreach for NASA's EPOXI Mission.

Science.gov (United States)

McFadden, Lucy-Ann A.; Crow, C. A.; Behne, J.; Brown, R. N.; Counley, J.; Livengood, T. A.; Ristvey, J. D.; Warner, E. M.

2009-09-01

NASA's EPOXI mission is reusing the Deep Impact (DI) flyby spacecraft to study comets and extra-solar planets around other stars. During the Extrasolar Planetary Observations and Characterization (EPOCh) phase of the mission extrasolar planets transiting their parent stars were observed to gain further knowledge and understanding of planetary systems. Observations of Earth also allowed for characterization of Earth as an extrasolar planet. A movie of a lunar transit of the Earth created from EPOCh images and links to existing planet finding activities from other NASA missions are available on the EPOXI website. The Deep Impact Extended Investigation (DIXI) continues the Deep Impact theme of investigating comet properties and formation by observing comet Hartley 2 in November 2010. The EPOXI Education and Public Outreach (E/PO) program is both creating new materials and updating and modifying existing Deep Impact materials based on DI mission results. Comparing Comets is a new educational activity under development that will guide students in conducting analyses of comet surface features similar to those the DIXI scientists will perform after observing comet Hartley 2. A new story designed to stimulate student creativity was developed in alignment with national educational standards. EPOXI E/PO also funded Family Science Night (FSN), a program bringing together students, families, and educators for an evening at the National Air and Space Museum in Washington, DC. FSN events include time for families to explore the museum, a presentation by a space scientist, and an astronomy themed IMAX film. Nine events were held during the 2008-2009 school year with a total attendance of 3,145 (attendance since inception reached 44,732). Half of attendance is reserved for schools with high percentages of underrepresented minorities. EPOXI additionally offers a bi-monthly newsletter to keep the public, teachers, and space enthusiasts updated on current mission activities. For more

Utilization of ilmenite/epoxy composite for neutrons and gamma rays attenuation

Energy Technology Data Exchange (ETDEWEB)

El-Sayed Abdo, A. E-mail: attiaabdo11@hotmail.com; El-Sarraf, M.A.; Gaber, F.A

2003-01-01

This work deals with the study of ilmenite/epoxy composite as an injecting mortar for cracks developed in biological concrete shields, as well as, neutrons and gamma rays attenuation. Effects of the particle size on the mechanical strengths have been studied for epoxy resin filled with crushed ilmenite with different maximum particle sizes ranging from 32 to 500 {mu}m. Thermal neutrons and gamma rays attenuation in ilmenite/epoxy composites with 75 and 80 wt.% of ilmenite concentration have been investigated. The total mass attenuation coefficients {mu}/{rho} (cm{sup 2} g{sup -1}) of gamma ray for five ilmenite/epoxy composites have been calculated using the XCOM program (version 3.1) at energies from 10 keV to 100 MeV. Also, the total mass attenuation coefficients ({mu}/{rho}) have estimated based on the measured total linear attenuation coefficients ({mu}) and compared with the calculated results where, a reasonable agreement was found.

Diastereoisomeric diversity dictates reactivity of epoxy groups in limonene dioxide polymerization

Directory of Open Access Journals (Sweden)

M. Soto

2018-06-01

Full Text Available Limonene dioxide (LDO has the potential to find a wide application as a bio-based epoxy resin. Its polymerizations by catalyzed ring-opening, and by polyaddition with diamines were compared with the polymerizations of the commercial epoxy resins bisphenol-A diglycidyl ether (BADGE, and 3,4-epoxycyclohexylmethyl-3′,4′-epoxycyclohexane carboxylate (ECC. Differential scanning calorimetry (DSC studies showed that LDO polymerizations suffer in all cases studied from incomplete conversions. Nuclear magnetic resonance (NMR studies revealed that in cis-isomers of LDO the internal epoxide rings were not reacting. The low reactivity of this epoxide group was explained by mechanistic considerations making use of the Fürst-Plattner rule, or trans-diaxial effect. Due to diastereomeric diversity approximately one-fourth of epoxide groups present in LDO could not react. Therefore, a diastereoselective epoxidation of limonene could provide a fully reactive bio-based epoxy resin.

Modification of (DGEBA epoxy resin with maleated depolymerised natural rubber

Directory of Open Access Journals (Sweden)

2008-04-01

Full Text Available In this work, diglycidyl ether of bisphenol A (DEGBA type epoxy resin has been modified with maleated depolymerised natural rubber (MDPR. MDPR was prepared by grafting maleic anhydride onto depolymerised natural rubber. MDPR has been characterized by Fourier transform infrared (FT-IR spectroscopy and nuclear magnetic resonance spectroscopy. MDPR was blended with epoxy resin at three different ratios (97/3, 98/2 and 99/1, by keeping the epoxy resin component as the major phase and maleated depolymerised natural rubber component as the minor phase. The reaction between the two blend components took place between the acid/anhydride group in the MDPR and the epoxide group of the epoxy resin. The proposed reaction schemes were supported by the FT-IR spectrum of the uncured Epoxy/MDPR blends. The neat epoxy resin and Epoxy/MDPR blends were cured by methylene dianiline (DDM at 100°C for three hours. Thermal, morphological and mechanical properties of the neat epoxy and the blends were investigated. Free volume studies of the cured, neat epoxy and Epoxy/MDPR blends were correlated with the morphological and mechanical properties of the same systems using Positron Annihilation Lifetime Studies.

Velocity Measurement of ultrasonic for evaluation of aging epoxy coating in containment structure of nuclear power plant

International Nuclear Information System (INIS)

Eun, Gil Soo; Kim, Noh Yu; Nah, Hwan Seon; Song, Young Chol

2001-01-01

Relative variation of ultrasonic velocity in aging epoxy coating in nuclear plant is measured for evaluation of the degradation of the epoxy coating. Time delay for ultrasound to travel through the epoxy film due to change of ultrasonic velocity is measured indirectly using ultrasonic interferometry which compares two reflection waves from the same point of coating surface at two different distances. Magnitude of the difference of two waves increases or decreases depending on change of the time of flight of ultrasound in the epoxy film caused by heat damage in the epoxy coating. Based on the transfer functions of the wedge and the epoxy coating in frequency domain, the reflection wave is analyzed and related to the velocity of ultrasound in the epoxy coating. A specially designed conical wedge is adopted to minimize the waviness effect of the surface of the epoxy coating. Epoxy films are fabricated, degraded under the accelerated aging conditions and tested to evaluate the change of ultrasonic velocity in the films. The experimental results show that the method can be applied to evaluate quantitatively the sealing quality of the epoxy coating.

Enhancing the Heat Transfer Efficiency in Graphene-Epoxy Nanocomposites Using a Magnesium Oxide-Graphene Hybrid Structure.

Science.gov (United States)

Du, Fei-Peng; Yang, Wen; Zhang, Fang; Tang, Chak-Yin; Liu, Sheng-Peng; Yin, Le; Law, Wing-Cheung

2015-07-08

Composite materials, such as organic matrices doped with inorganic fillers, can generate new properties that exhibit multiple functionalities. In this paper, an epoxy-based nanocomposite that has a high thermal conductivity and a low electrical conductivity, which are required for the use of a material as electronic packaging and insulation, was prepared. The performance of the epoxy was improved by incorporating a magnesium oxide-coated graphene (MgO@GR) nanomaterial into the epoxy matrix. We found that the addition of a MgO coating not only improved the dispersion of the graphene in the matrix and the interfacial bonding between the graphene and epoxy but also enhanced the thermal conductivity of the epoxy while preserving the electrical insulation. By adding 7 wt % MgO@GR, the thermal conductivity of the epoxy nanocomposites was enhanced by 76% compared with that of the neat epoxy, and the electrical resistivity was maintained at 8.66 × 10(14) Ω m.

A Highly Sensitive Electrochemical Glucose Sensor By Nickel-Epoxy Electrode With Non-Enzymatic Sensor

Directory of Open Access Journals (Sweden)

Riyanto Riyanto

2016-03-01

Full Text Available The preparation of new sensor for glucose was based on the fact that glucose can be determined by non-enzymatic glucose oxidase. The Ni metals (99.98% purity, 0.5 mm thick, Aldrich Chemical Company was used to prepare Ni-Epoxy electrode. The Ni-epoxy electrodes were prepared in square cut of 1 cm and 1 mm by length and wide respectively. The Ni metal electrodes were connected to silver wire with silver conducting paint prior covered with epoxy gum. The prepared of nickel-epoxy modified electrode showed outstanding electro catalytic activity toward the oxidation of glucose in alkaline solution. The result from this research are correlation of determination using Nickel-Epoxyelectrode for electroanalysis of glucose in NaOH was R2 = 0.9984. LOQ, LOD and recovery of the Nickel-Epoxy electrode towards glucose were found to be 4.4 μM, 1.48 μM and 98.19%, respectively. The Nickel-Epoxy wire based electrochemical glucose sensor demonstrates good sensitivity, wide linear range, outstanding detection limit, attractive selectivity, good reproducibility, high stability as well as prominent feasibility use of non-enzymatic sensor for monitoring glucose in human urine owing to its advantages of low cost, simple preparation and excellent properties for glucose detection.

Action of ionizing radiation on epoxy resins

Energy Technology Data Exchange (ETDEWEB)

Van de Voorde, M. E.

1970-12-01

The resistance of classical and experimental epoxy resins to irradiation was studied. The resistance to irradiation of epoxy resins of diverse compositions as well as the development of resins having a radioresistance that approaches that of certain ceramics are discussed. Sources of irradiation and the techniques of dosimetry used are described. The structures of certain epoxy resins and of hardeners are given. The preparation of these resins and their physical properties is described. The effects of radiation on epoxy resins, as well as conditions of irradiation, and suggested mechanisms for degradation of the irradiated resins are discussed. The relationship between chemical structure of the resins and their physical properties is evaluated. (115 references) (JCB)

In-service inspection methods for graphite-epoxy structures on commercial transport aircraft

Science.gov (United States)

Phelps, M. L.

1981-01-01

In-service inspection methods for graphite-epoxy composite structures on commercial transport aircraft are determined. Graphite/epoxy structures, service incurred defects, current inspection practices and concerns of the airline and manufacturers, and other related information were determind by survey. Based on this information, applicable inspection nondestructive inspection methods are evaluated and inspection techniques determined. Technology is developed primarily in eddy current inspection.

Atomistic Modeling of Thermal Conductivity of Epoxy Nanotube Composites

Science.gov (United States)

Fasanella, Nicholas A.; Sundararaghavan, Veera

2016-05-01

The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for epoxy/single wall carbon nanotube (SWNT) nanocomposites. An epoxy network of DGEBA-DDS was built using the `dendrimer' growth approach, and conductivity was computed by taking into account long-range Coulombic forces via a k-space approach. Thermal conductivity was calculated in the direction perpendicular to, and along the SWNT axis for functionalized and pristine SWNT/epoxy nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. The thermal conductivity of the long, pristine SWNT/epoxy system is equivalent to that of an isolated SWNT along its axis, but there was a 27% reduction perpendicular to the nanotube axis. The functionalized, long SWNT/epoxy system had a very large increase in thermal conductivity along the nanotube axis (~700%), as well as the directions perpendicular to the nanotube (64%). The discontinuous nanotubes displayed an increased thermal conductivity along the SWNT axis compared to neat epoxy (103-115% for the pristine SWNT/epoxy, and 91-103% for functionalized SWNT/epoxy system). The functionalized system also showed a 42% improvement perpendicular to the nanotube, while the pristine SWNT/epoxy system had no improvement over epoxy. The thermal conductivity tensor is averaged over all possible orientations to see the effects of randomly orientated nanotubes, and allow for experimental comparison. Excellent agreement is seen for the discontinuous, pristine SWNT/epoxy nanocomposite. These simulations demonstrate there exists a threshold of the SWNT length where the best improvement for a composite system with randomly oriented nanotubes would transition from pristine SWNTs to functionalized SWNTs.

Halloysite reinforced epoxy composites with improved mechanical properties

Directory of Open Access Journals (Sweden)

Saif Muhammad Jawwad

2016-03-01

Full Text Available Halloysite nanotubes (HNTs reinforced epoxy composites with improved mechanical properties were prepared. The prepared HNTs reinforced epoxy composites demonstrated improved mechanical properties especially the fracture toughness and flexural strength. The flexural modulus of nanocomposite with 6% mHNTs loading was 11.8% higher than that of neat epoxy resin. In addition, the nanocomposites showed improved dimensional stability. The prepared halloysite reinforced epoxy composites were characterized by thermal gravimetric analysis (TGA. The improved properties are attributed to the unique characteristics of HNTs, uniform dispersion of reinforcement and interfacial coupling.

Broadband and High Sensitive Time-of-Flight Diffraction Ultrasonic Transducers Based on PMNT/Epoxy 1–3 Piezoelectric Composite

Directory of Open Access Journals (Sweden)

Dongxu Liu

2015-03-01

Full Text Available 5–6 MHz PMNT/epoxy 1–3 composites were prepared by a modified dice-and-fill method. They exhibit excellent properties for ultrasonic transducer applications, such as ultrahigh thickness electromechanical coupling coefficient kt (85.7%, large piezoelectric coefficient d33 (1209 pC/N, and relatively low acoustic impedance Z (1.82 × 107 kg/(m2·s. Besides, two types of Time-of-Flight Diffraction (TOFD ultrasonic transducers have been designed, fabricated, and characterized, which have different matching layer schemes with the acoustic impedance of 4.8 and 5.7 × 106 kg/(m2·s, respectively. In the detection on a backwall of 12.7 mm polystyrene, the former exhibits higher detectivity, the relative pulse-echo sensitivity and −6 dB relative bandwidth are −21.93 dB and 102.7%, respectively, while the later exhibits broader bandwidth, the relative pulse-echo sensitivity and −6 dB relative bandwidth are −24.08 dB and 117.3%, respectively. These TOFD ultrasonic transducers based on PMNT/epoxy 1–3 composite exhibit considerably improved performance over the commercial PZT/epoxy 1–3 composite TOFD ultrasonic transducer.

Characterization and Curing Kinetics of Epoxy/Silica Nano-Hybrids

Science.gov (United States)

Yang, Cheng-Fu; Wang, Li-Fen; Wu, Song-Mao; Su, Chean-Cheng

2015-01-01

The sol-gel technique was used to prepare epoxy/silica nano-hybrids. The thermal characteristics, curing kinetics and structure of epoxy/silica nano-hybrids were studied using differential scanning calorimetry (DSC), 29Si nuclear magnetic resonance (NMR) and transmission electron microscopy (TEM). To improve the compatibility between the organic and inorganic phases, a coupling agent was used to modify the diglycidyl ether of bisphenol A (DGEBA) epoxy. The sol-gel technique enables the silica to be successfully incorporated into the network of the hybrids, increasing the thermal stability and improving the mechanical properties of the prepared epoxy/silica nano-hybrids. An autocatalytic mechanism of the epoxy/SiO2 nanocomposites was observed. The low reaction rate of epoxy in the nanocomposites is caused by the steric hindrance in the network of hybrids that arises from the consuming of epoxide group in the network of hybrids by the silica. In the nanocomposites, the nano-scale silica particles had an average size of approximately 35 nm, and the particles were well dispersed in the epoxy matrix, according to the TEM images. PMID:28793616

High-performance fiber/epoxy composite pressure vessels

Science.gov (United States)

Chiao, T. T.; Hamstad, M. A.; Jessop, E. S.; Toland, R. H.

1978-01-01

Activities described include: (1) determining the applicability of an ultrahigh-strength graphite fiber to composite pressure vessels; (2) defining the fatigue performance of thin-titanium-lined, high-strength graphite/epoxy pressure vessel; (3) selecting epoxy resin systems suitable for filament winding; (4) studying the fatigue life potential of Kevlar 49/epoxy pressure vessels; and (5) developing polymer liners for composite pressure vessels. Kevlar 49/epoxy and graphite fiber/epoxy pressure vessels, 10.2 cm in diameter, some with aluminum liners and some with alternation layers of rubber and polymer were fabricated. To determine liner performance, vessels were subjected to gas permeation tests, fatigue cycling, and burst tests, measuring composite performance, fatigue life, and leak rates. Both the metal and the rubber/polymer liner performed well. Proportionately larger pressure vessels (20.3 and 38 cm in diameter) were made and subjected to the same tests. In these larger vessels, line leakage problems with both liners developed the causes of the leaks were identified and some solutions to such liner problems are recommended.

Epoxy Nanocomposites Containing Zeolitic Imidazolate Framework-8.

Science.gov (United States)

Liu, Cong; Mullins, Michael; Hawkins, Spencer; Kotaki, Masaya; Sue, Hung-Jue

2018-01-10

Zeolitic imidazole framework-8 (ZIF-8) is utilized as a functional filler and a curing agent in the preparation of epoxy nanocomposites. The imidazole group on the surface of the ZIF-8 initiates epoxy curing, resulting in covalent bonding between the ZIF-8 crystals and epoxy matrix. A substantial reduction in dielectric constant and increase in tensile modulus were observed. The implication of the present study for utilization of metal-organic framework to improve physical and mechanical properties of polymeric matrixes is discussed.

Print-to-pattern dry film photoresist lithography

International Nuclear Information System (INIS)

Garland, Shaun P; Murphy, Terrence M Jr; Pan, Tingrui

2014-01-01

Here we present facile microfabrication processes, referred to as print-to-pattern dry film photoresist (DFP) lithography, that utilize the combined advantages of wax printing and DFP to produce micropatterned substrates with high resolution over a large surface area in a non-cleanroom setting. The print-to-pattern methods can be performed in an out-of-cleanroom environment making microfabrication much more accessible to minimally equipped laboratories. Two different approaches employing either wax photomasks or wax etchmasks from a solid ink desktop printer have been demonstrated that allow the DFP to be processed in a negative tone or positive tone fashion, respectively, with resolutions of 100 µm. The effect of wax melting on resolution and as a bonding material was also characterized. In addition, solid ink printers have the capacity to pattern large areas with high resolution, which was demonstrated by stacking DFP layers in a 50 mm × 50 mm woven pattern with 1 mm features. By using an office printer to generate the masking patterns, the mask designs can be easily altered in a graphic user interface to enable rapid prototyping. (technical note)

Epoxy Resin Based Composites, Mechanical and Tribological Properties: A Review

Directory of Open Access Journals (Sweden)

S.A. Bello

2015-12-01

Full Text Available High fuel consumption by automobile and aerospace vehicles built from legacy alloys has been a great challenge to global design and material engineers. This has called for researches into material development for the production of lighter materials of the same or even superior mechanical properties to the existing materials in this area of applications. This forms a part of efforts to achieve the global vision 2025 i.e to reduce the fuel consumption by automobile and aerospace vehicles by at least 75 %. Many researchers have identified advanced composites as suitable materials in this regard. Among the common matrices used for the development of advanced composites, epoxy resin has attained a dominance among its counterparts because of its excellent properties including chemical, thermal and electrical resistance properties, mechanical properties and dimensional stability. This review is a reflection of the extensive study on the currently ongoing research aimed at development of epoxy resin hybrid nanocomposites for engineering applications. In this paper, brief explanation has been given to different terms related to the research work and also, some previous works (in accordance with materials within authors’ reach in the area of the ongoing research have been reported.

Solid-phase extraction element based on epoxy polymer monolith for determination of polar organic compounds in aqueous media.

Science.gov (United States)

Takahashi, Tadashi; Odagiri, Kayo; Watanabe, Atsushi; Watanabe, Chuichi; Kubo, Takuya; Hosoya, Ken

2011-10-01

A solid-phase extraction element based on epoxy polymer monolith was fabricated for sorptive enrichment of polar compounds from liquid and gaseous samples. After ultrasonication of the element in an aqueous solution for a given period of time, the thermal desorption (TD) using a pyrolyzer with gas chromatography/mass spectrometry (GC/MS), in which TD temperature was programmed from 50 to 250 °C for the analytes absorbed in the element, was used to evaluate the element for basic extraction performance using the aqueous standard mixtures consisting of compounds having varied polarities such as hexanol, isoamyl acetate, linalool, furfural and decanoic acid, in concentrations ranging from 10 μg/L to 1 mg/L. Excellent linear relationships were observed for all compounds in the standard mixture, except decanoic acid. In the extraction of beverages such as red wine, the extraction element showed stronger adsorption characteristics for polar compounds such as alcohols and acids than a non-polar polydimethylsiloxane-based element. This feature is derived from the main polymer structure along with hydroxyl and amino groups present in the epoxy-based monolith polymer matrix. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Radiation processing of carbon fiber-acrylated epoxy composites

International Nuclear Information System (INIS)

Singh, A.; Saunders, C.B.

1992-01-01

Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

Effects of alumina nanoparticles on dynamic impact responses of carbon fiber reinforced epoxy matrix nanocomposites

OpenAIRE

Halil B. Kaybal; Hasan Ulus; Okan Demir; Ömer S. Şahin; Ahmet Avcı

2018-01-01

The influence of alumina (Al2O3) nanoparticles addition upon low-velocity impact behaviors of carbon fiber (CF) reinforced laminated epoxy nanocomposites have been investigated. For this purpose, different amounts of Al2O3 nanoparticles ranging from 1 to 5 wt% were added to the epoxy resin in order to observe the effect of nanoparticle loadings. CF reinforced epoxy based laminated nanocomposites were produced using Vacuum Assisted Resin Infusion Method (VARIM). The low velocity impact (LVI) t...

Thermal-mechanical properties of a graphitic-nanofibers reinforced epoxy.

Science.gov (United States)

Salehi-Khojin, Amin; Jana, Soumen; Zhong, Wei-Hong

2007-03-01

We previously developed a series of reactive graphitic nanofibers (r-GNFs) reinforced epoxy (nano-epoxy) as composite matrices, which have shown good wetting and adhesion properties with continuous fiber. In this work, the thermal-mechanical properties of the nano-epoxy system containing EponTM Resin 828 and Epi-cure Curing Agent W were characterized. Results from three-point bending tests showed that the flexural strength and flexural modulus of this system with 0.30 wt% of reactive nanofibers were increased by 16%, and 21% respectively, over pure epoxy. Fracture toughness increased by ca. 40% for specimens with 0.50 wt% of r-GNFs. By dynamic mechanical analysis (DMA) test, specimens with 0.30 wt% of r-GNFs showed a significant increase in storage modulus E' (by ca. 122%) and loss modulus E" (by ca. 111%) with respect to that of pure epoxy. Also thermo-dilatometry analysis (TDA) was used to measure dimensional change of specimens as a function of temperature, and then, coefficients of thermal expansion (CTE) before and after glass transition temperature (Tg) were obtained. Results implied that nano-epoxy materials had good dimensional stability and reduced CTE values when compared to those of pure epoxy.

Influence of Coating with Some Natural Based Materials on the Erosion Wear Behavior of Glass Fiber Reinforced Epoxy Resin

OpenAIRE

Aseel Basim Abdul Hussein; Emad Saadi AL-Hassani; Reem Alaa Mohamed

2015-01-01

In the present study, composites were prepared by Hand lay-up molding. The composites constituents were epoxy resin as a matrix, 6% volume fractions of glass fibers (G.F) as reinforcement and 3%, 6% volume fractions of preparation natural material (Rice Husk Ash, Carrot Powder, and Sawdust) as filler. Studied the erosion wear behavior and coating by natural wastes (Rice Husk Ash) with epoxy resin after erosion. The results showed the non – reinforced epoxy have lower resistance erosion than n...

Green Preparation of Epoxy/Graphene Oxide Nanocomposites Using a Glycidylamine Epoxy Resin as the Surface Modifier and Phase Transfer Agent of Graphene Oxide.

Science.gov (United States)

Tang, Xinlei; Zhou, Yang; Peng, Mao

2016-01-27

In studies of epoxy/graphene oxide (GO) nanocomposites, organic solvents are commonly used to disperse GO, and vigorous mechanical processes and complicated modification of GO are usually required, increasing the cost and hindering the development and application of epoxy nanocomposites. Here, we report a green, facile, and efficient method of preparing epoxy/GO nanocomposites. When triglycidyl para-aminophenol (TGPAP), a commercially available glycidyl amine epoxy resin with one tertiary amine group per molecule, is used as both the surface modifier and phase transfer agent of GO, GO can be directly and rapidly transferred from water to diglycidyl ether of bisphenol A and other types of epoxy resins by manual stirring under ambient conditions, whereas GO cannot be transferred to these epoxy resins in the absence of TGPAP. The interaction between TGPAP and GO and the effect of the TGPAP content on the dispersion of GO in the epoxy matrix were investigated systematically. Superior dispersion and exfoliation of GO nanosheets and remarkably improved mechanical properties, including tensile and flexural properties, toughness, storage modulus, and microhardness, of the epoxy/GO nanocomposites with a suitable amount of TGPAP were demonstrated. This method is organic-solvent-free and technically feasible for large-scale preparation of high-performance nanocomposites; it opens up new opportunities for exploiting the unique properties of graphene or even other nanofillers for a wide range of applications.

Leaching of iodine from composites based on epoxy resin and lead iodide

International Nuclear Information System (INIS)

Kalinin, N.N.; Elizarova, A.N.

1988-01-01

The scope for using solid composites obtained by incorporating dry powdery lead iodide and its aqueous suspension into epoxy resin for prolonged immobilization of iodine-129 under monitorable storage conditions has been assessed by a study of leaching of iodine

In-situ Elevated Temperature Mechanical Performance of MWCNT/epoxy Nanocomposite

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Bhanu Pratap Singh

2017-03-01

Full Text Available The present investigation has been focused on the effects of multi-walled carbon nanotube (MWCNT addition on the mechanical performance of epoxy under different in-service elevated temperature environments. Room temperature flexural test results revealed that addition of 0.1 wt. % MWCNT into epoxy resin resulted in modulus and strength enhancement of 21 % and 9 % respectively. With increase in service temperature, significant decrement in both modulus and strength was noticed for both materials (neat epoxy and MWCNT/epoxy nanocomposite, but the rate of degradation was found to be quite drastic for the nanocomposite. At 90 °C temperature, the CNT/epoxy nanocomposite exhibited inferior modulus and strength, which are 41 % and 59 % lower than neat epoxy respectively. The variation trend in elastic modulus with temperature obtained from both flexural testing and DMA for both these materials was also analyzed. It was found that addition of 0.1 % CNT in the epoxy reduced the glass transition temperature by about 16°C.

Silica Treatments: A Fire Retardant Strategy for Hemp Fabric/Epoxy Composites

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Francesco Branda

2016-08-01

Full Text Available In this paper, for the first time, inexpensive waterglass solutions are exploited as a new, simple and ecofriendly chemical approach for promoting the formation of a silica-based coating on hemp fabrics, able to act as a thermal shield and to protect the latter from heat sources. Fourier Transform Infrared (FTIR and solid-state Nuclear Magnetic Resonance (NMR analysis confirm the formation of –C–O–Si– covalent bonds between the coating and the cellulosic substrate. The proposed waterglass treatment, which is resistant to washing, seems to be very effective for improving the fire behavior of hemp fabric/epoxy composites, also in combination with ammonium polyphosphate. In particular, the exploitation of hemp surface treatment and Ammonium Polyphosphate (APP addition to epoxy favors a remarkable decrease of the Heat Release Rate (HRR, Total Heat Release (THR, Total Smoke Release (TSR and Specific Extinction Area (SEA (respectively by 83%, 35%, 45% and 44% as compared to untreated hemp/epoxy composites, favoring the formation of a very stable char, as also assessed by Thermogravimetric Analysis (TGA. Because of the low interfacial adhesion between the fabrics and the epoxy matrix, the obtained composites show low strength and stiffness; however, the energy absorbed by the material is higher when using treated hemp. The presence of APP in the epoxy matrix does not affect the mechanical behavior of the composites.

Characterization of the flexural behavior of a reactive graphitic nanofibers reinforced epoxy using a non-linear damage model

Energy Technology Data Exchange (ETDEWEB)

Jana, Soumen [Department of Mechanical Engineering and Applied Mechanics, North Dakota State University, Fargo, ND 58105 (United States); Zhong Weihong [Department of Mechanical Engineering and Applied Mechanics, North Dakota State University, Fargo, ND 58105 (United States)]. E-mail: Katie.zhong@ndsu.edu; Gan, Yong X. [Department of Mechanical Engineering, Albert Nerken School of Engineering, Cooper Union for the Advancement of Science and Art, 51 Astor Place, New York City, NY 10003 (United States)

2007-02-15

In our previous work, a nano-epoxy was developed based on the preparation of reactive graphitic nanofibers (r-GNFs). The objective of this work is to study the effect of the r-GNFs in an epoxy resin on the mechanical properties of the resulting nano-epoxy composites. Three-point bending tests were carried out for the pure epoxy and nano-epoxy materials with 0.15, 0.2, 0.3, 0.5 wt% r-GNFs to obtain the flexural behaviors. The nano-epoxy composite containing 0.3 wt% of r-GNFs showed the best flexural properties including highest flexural strength, modules and ductility values among all the tested materials. Non-linear fracture mechanics (NLFM) was applied to analyze the phenomena occurred during the bending tests. A non-linear damage model was used to interpret the flexural stress-strain relationships of the tested materials, which showed agreement with the testing results. The fracture surfaces of the nano-epoxy composites were examined with scanning electron microscopy (SEM), and the morphological features on the SEM images also reveals that the nano-epoxy composites are tougher than the pure epoxy resin.

Accelerated thermal aging of rubber modified epoxy encapsulants

International Nuclear Information System (INIS)

Sayre, J.A.

1979-01-01

A program is outlined to enable prediction of physical properties of rubber modified epoxy encapsulants over the life time of the extended life neutron generators. Preliminary results show that the chief aging phenomenon occurring is increased crosslink density of the epoxy matrix. No changes in the rubber phase have been detected. The effect of increased epoxy crosslink density has been higher volume resistivity at 66 0 C, increased tensile strength, and decreased ultimate elongation

Thermoset epoxy polymers from renewable resources

Science.gov (United States)

East, Anthony [Madison, NJ; Jaffe, Michael [Maplewood, NJ; Zhang, Yi [Harrison, NJ; Catalani, Luiz H [Carapicuiba, BR

2009-11-17

Novel thermoset epoxy polymers using the bisglycidyl ethers of anhydrosugars, such as isosorbide, isomannide, and isoidide, are disclosed. The bisglycidyl ethers are useful as substitutes for bisphenol A in the manufacture of thermoset epoxy ethers. The anhydrosugars are derived from renewable sources and the bisglycidyl ethers are not xenoestrogenic and the thermoset curing agents are likewise derived form renewable resources.

Understanding the thermal, mechanical and electrical properties of epoxy nanocomposites

International Nuclear Information System (INIS)

Sarathi, R.; Sahu, R.K.; Rajeshkumar, P.

2007-01-01

In the present work, the electrical, mechanical and thermal properties of epoxy nanocomposite materials were studied. The electrical insulation characteristics were analyzed through short time breakdown voltage test, accelerated electrical ageing test, and by tracking test. The breakdown voltage increases with increase in nano-clay content up to 5 wt%, under AC and DC voltages. The volume resistivity, permittivity and tan(δ) of the epoxy nanocomposites were measured. The Weibull studies indicate that addition of nanoclay upto 5 wt% enhances the characteristic life of epoxy nanocomposite insulation material. The tracking test results indicate that the tracking time is high with epoxy nanocomposites as compared to pure epoxy. Ageing studies were carried out to understand the surface characteristic variation through contact angle measurement. The hydrophobicity of the insulating material was analysed through contact angle measurement. The diffusion coefficients of the material with different percentage of clay in epoxy nanocomposites were calculated. The exfoliation characteristics in epoxy nanocomposites were analyzed through wide angle X-ray diffraction (WAXD) studies. The thermal behaviour of the epoxy nanocomposites was analyzed by carrying out thermo gravimetric-differential thermal analysis (TG-DTA) studies. Heat deflection temperature of the material was measured to understand the stability of the material for intermittent temperature variation. The dynamic mechanical analysis (DMA) results indicated that storage modulus of the material increases with small amount of clay in epoxy resin. The activation energy of the material was calculated from the DMA results

Modeling and mechanical performance of carbon nanotube/epoxy resin composites

International Nuclear Information System (INIS)

Srivastava, Vijay Kumar

2012-01-01

Highlights: ► The MWCNT fillers are uniformly dispersed in the epoxy resin, which improved the mechanical properties of epoxy resin. ► Modified Halpin–Tsai model is useful to calculate the Young’s modulus of MWCNT/epoxy resin composite. ► The experimental moduli are within the variation of 27% with the theoretical values. -- Abstract: The effect of multi-walled carbon nanotube (MWCNT) addition on mechanical properties of epoxy resin was investigated to obtain the tensile strength, compressive strength and Young’s modulus from load versus displacement graphs. The result shows that the tensile strength, compressive strength and Young’s modulus of epoxy resin were increased with the addition of MWCNT fillers. The significant improvements in tensile strength, compressive strength and Young’s modulus were obtained due to the excellent dispersion of MWCNT fillers in the epoxy resin. The dispersion of MWCNT fillers in epoxy resin was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM) analysis. Also, Halpin–Tsai model was modified by considering the average diameter of internal/external of multi-walled nanotube and orientation factor (α) to calculate the Young’s modulus of multi-walled carbon nanotubes (MWCNTs)/epoxy resin composite. There was a good correlation between the experimentally obtained Young’s modulus and modified Halpin–Tsai model.

The failure mode of natural silk epoxy triggered composite tubes

International Nuclear Information System (INIS)

Eshkour, R A; Ariffin, A K; Zulkifli, R; Sulong, A B; Azhari, C H

2012-01-01

In this study the quasi static compression test over natural silk epoxy triggered composite tubes has been carried out, the natural silk epoxy composite tubes consist of 24 layer of woven natural silk as reinforcement and thermoset epoxy resin as matrix which both of them i e natural silk and epoxy have excellent mechanical properties More over the natural silk have better moisture resistance in comparison with other natural reinforcements, the length of tubes are 50, 80 and 120 mm The natural silk epoxy composite tubes are associated with an external trigger which includes 4 steel pieces welded on downside flat plate fixture The hand lay up fabrication method has been used to make the natural silk epoxy composite tubes Instron universal testing machine with 250 KN load capacity has been employed to accomplish this investigation The failure modes of natural silk epoxy triggered composite tubes has been investigated by representative photographs which has been taken by a high resolution camera(12 2 Mp) during the quasi static compression test, from the photographs is observed the failure modes is progressive local buckling

Fracture behaviour of a self-healing microcapsule-loaded epoxy system

Directory of Open Access Journals (Sweden)

2011-03-01

Full Text Available The effect of temperature on the fracture behaviour of a microcapsule-loaded epoxy matrix was investigated. Microencapsulated epoxy and mercaptan-derivative healing agents were incorporated into an epoxy matrix to produce a polymer composite capable of self-healing. Maximum fracture loads were measured using the double-torsion method. Thermal aging at 55 and 110°C for 17 hours [hrs] was applied to heal the pre-cracked samples. The addition of microcapsules appeared to increase significantly the load carrying capacity of the epoxy after healing. Once healed, the composites achieved as much as 93–171% of its virgin maximum fracture load at 18, 55 and 110°C. The fracture behavior of the microcapsule- loaded epoxy matrix was influenced by the healing temperature. The high self-healing efficiency may be attributed to the result of the subsurface micro-crack pinning or deviation, and to a stronger microencapsulated epoxy and mercaptanderivative binder than that of the bulk epoxy. The results show that the healing temperature has a significant effect on recovery of load transferring capability after fracture.

Epoxy/α-alumina nanocomposite with high electrical insulation performance

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Yun Chen

2017-10-01

Full Text Available An experimental study was conducted to improve the electrical insulation of epoxy resin. The effects of boehmite, γ-alumina and α-alumina nanoparticles on the volume resistivity, dielectric strength and glass transition temperature of epoxy nanocomposites were investigated. The results showed that α-alumina nanoparticles displayed obvious advantages in enhancing electrical insulation performance of epoxy nanocomposites, compared to boehmite and γ-alumina nanoparticles. The direct current volume resistivity and breakdown strength of epoxy nanocomposite with 2.0 wt% α-alumina nanoparticles was improved to 2.2 × 1018 Ω cm and 76.1 kV mm−1 respectively. And these improved values of electrical insulation properties are much higher than these of epoxy nanocomposites reported in previous studies. The main reason of these improvements may be that the epoxy/α-alumina interaction zone was enhanced by crosslink. Keywords: Nanocomposite, Epoxy resin, Insulation, α-alumina

Effects of Graphene Oxide and Chemically-Reduced Graphene Oxide on the Dynamic Mechanical Properties of Epoxy Amine Composites

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Cristina Monteserín

2017-09-01

Full Text Available Composites based on epoxy/graphene oxide (GO and epoxy/reduced graphene oxide (rGO were investigated for thermal-mechanical performance focusing on the effects of the chemical groups present on nanoadditive-enhanced surfaces. GO and rGO obtained in the present study have been characterized by Fourier transform infrared spectroscopy (FTIR, X-ray photoelectron spectroscopy (XPS, and X-ray powder diffraction (XRD demonstrating that materials with different oxidation degrees have been obtained. Thereafter, GO/epoxy and rGO/epoxy nanocomposites were successfully prepared and thoroughly characterized by dynamic mechanical thermal analysis (DMTA and transmission electron microscopy (TEM. A significant increase in the glass transition temperature was found in comparison with the neat epoxy. The presence of functional groups on the graphene surface leads to chemical interactions between these functional groups on GO and rGO surfaces with the epoxy, contributing to the possible formation of covalent bonds between GO and rGO with the matrix. The presence of oxidation groups on GO also contributes to an improved exfoliation, intercalation, and distribution of the GO sheets in the composites with respect to the rGO based composites.

Ultralow-Carbon Nanotube-Toughened Epoxy: The Critical Role of a Double-Layer Interface.

Science.gov (United States)

Liu, Jingwei; Chen, Chao; Feng, Yuezhan; Liao, Yonggui; Ye, Yunsheng; Xie, Xiaolin; Mai, Yiu-Wing

2018-01-10

Understanding the chemistry and structure of interfaces within epoxy resins is important for studying the mechanical properties of nanofiller-filled nanocomposites as well as for developing high-performance polymer nanocomposites. Despite the intensive efforts to construct nanofiller/matrix interfaces, few studies have demonstrated an enhanced stress-transferring efficiency while avoiding unfavorable deformation due to undesirable interface fractures. Here, we report an optimized method to prepare epoxy-based nanocomposites whose interfaces are chemically modulated by poly(glycidyl methacrylate)-block-poly(hexyl methacrylate) (PGMA-b-PHMA)-functionalized multiwalled carbon nanotubes (bc@fMWNTs) and also offer a fundamental explanation of crack growth behavior and the toughening mechanism of the resulting nanocomposites. The presence of block copolymers on the surface of the MWNT results in a promising double-layered interface, in which (1) the outer-layered PGMA segment provides good dispersion in and strong interface bonding with the epoxy matrix, which enhances load transfer efficiency and debonding stress, and (2) the interlayered rubbery PHMA segment around the MWNT provides the maximum removable space for nanotubes as well as triggering cavitation while promoting local plastic matrix deformation, for example, shear banding to dissipate fracture energy. An outstanding toughening effect is achieved with only a 0.05 wt % carbon nanotube loading with the bc@fMWNT, that is, needing only a 20-times lower loading to obtain improvements in fracture toughness comparable to epoxy-based nanocomposites. The enhancements of their corresponding ultimate mode-I fracture toughnesses and fracture energies are 4 times higher than those of pristine MWNT-filled epoxy. These results demonstrate that a MWNT/epoxy interface could be optimized by changing the component structure of grafted modifiers, thereby facilitating the transfer of both mechanical load and energy dissipation

Positron lifetime study of electron-irradiated epoxy resins

International Nuclear Information System (INIS)

Suevegh, K.; Vertes, A.; Wojnarovits, L.; Foeldiak, G.; Liszkai, L.; Kajcsos, Zs.

1990-01-01

Two bisphenol-A type epoxy resins were irradiated by electron beam and studied afterwards by positron lifetime spectroscopy. An interesting result is that despite of the considerable amount of free-radicals, no inhibition of positronium formation was observed in the two epoxies. Nevertheless, several serious differences were detected between the studied polymers. The results suggest that the radiation-resistant properties of epoxies depend strongly on the amount of the curing agent. (author) 8 refs.; 2 figs

Micro-scale metallization on flexible polyimide substrate by Cu electroplating using SU-8 photoresist mask

International Nuclear Information System (INIS)

Cho, S.H.; Kim, S.H.; Lee, N.-E.; Kim, H.M.; Nam, Y.W.

2005-01-01

Technologies for flexible electronics have been developed to make electronic or microelectromechanical (MEMS) devices on inexpensive and flexible organic substrates. In order to fabricate the interconnect lines between device elements or layers in flexible electronic devices, metallization on the flexible substrate is essential. In this case, the width and conductivity of metallization line are very important for minimizing the size of device. Therefore, the realization of metallization process with the scale of a few micrometers on the flexible substrate is required. In this work, micro-scale metallization lines of Cu were fabricated on the flexible substrate by electroplating using the patterned mask of a negative-tone SU-8 photoresist. Polyimide surface was treated by O 2 /Ar atmospheric plasma for the improvement in adhesion between Cr layer and polyimide and in situ sputter deposition of 100-nm-thick Cu seed layers on the sputter-deposited 50-nm-thick Cr adhesion layer was followed. SU-8 photoresist was spin-coated and patterned by photolithography. Electroplating of Cu line, removal of SU-8, and selective wet etch of Cr adhesion and Cu seed layers were carried out. Gap between the Cu lines was successfully filled by spin-coating of polyimide. Micro-scale Cu metal lines with gap filling on the polyimide substrate with a thickness of 6-12 μm and an aspect ratio of 1-3 were successfully fabricated

The Effect of High Concentration and Small Size of Nanodiamonds on the Strength of Interface and Fracture Properties in Epoxy Nanocomposite

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Yasir A. Haleem

2016-06-01

Full Text Available The concentration and small size of nanodiamonds (NDs plays a crucial role in the mechanical performance of epoxy-based nanocomposites by modifying the interface strength. Herein, we systemically analyzed the relation between the high concentration and small size of ND and the fracture properties of its epoxy-based nanocomposites. It was observed that there is a two-fold increase in fracture toughness and a three-fold increase in fracture energy. Rationally, functionalized-NDs (F-NDs showed a much better performance for the nanocomposite than pristine NDs (P-NDs because of additional functional groups on its surface. The F-ND/epoxy nanocomposites exhibited rougher surface in contrast with the P-ND/epoxy, indicating the presence of a strong interface. We found that the interfaces in F-ND/epoxy nanocomposites at high concentrations of NDs overlap by making a web, which can efficiently hinder further crack propagation. In addition, the de-bonding in P-ND/epoxy nanocomposites occurred at the interface with the appearance of plastic voids or semi-naked particles, whereas the de-bonding for F-ND/epoxy nanocomposites happened within the epoxy molecular network instead of the interface. Because of the strong interface in F-ND/epoxy nanocomposites, at high concentrations the de-bonding within the epoxy molecular network may lead to subsequent cracks, parallel to the parent crack, via crack splitting which results in a fiber-like structure on the fracture surface. The plastic void growth, crack deflection and subsequent crack growth were correlated to higher values of fracture toughness and fracture energy in F-ND/epoxy nanocomposites.

Thermosetting epoxy resin/thermoplastic system with combined shape memory and self-healing properties

International Nuclear Information System (INIS)

Yao, Yongtao; Wang, Jingjie; Lu, Haibao; Liu, Yanju; Leng, Jinsong; Xu, Ben; Fu, Yongqing

2016-01-01

A novel and facile strategy was proposed to construct a thermosetting/thermoplastic system with both shape memory and self-healing properties based on commercial epoxy resin and poly(ϵ-caprolactone)-PCL. Thermoplastic material is capable of re-structuring and changing the stiffness/modulus when the temperature is above melting temperature. PCL microfiber was used as a plasticizer in epoxy resin–based blends, and served as a ‘hard segment’ to fix a temporary shape of the composites during shape memory cycles. In this study, the electrospun PCL membrane with a porous network structure enabled a homogenous PCL fibrous distribution and optimized interaction between fiber and epoxy resin. The self-healing capability is achieved by phase transition during curing of the composites. The mechanism of the shape memory effect of the thermosetting (rubber)/thermoplastic composite is attributed to the structural design of the thermoplastic network inside the thermosetting resin/rubber matrix. (paper)

Experimental design applied optimization of a state in epoxy clay dispersion; Planejamento de experimentos aplicado a otimizacao do estado de dispersao de argilas em epoxi

Energy Technology Data Exchange (ETDEWEB)

Paz, Juliana D' Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira, E-mail: julianadpaz@yahoo.com.b [Universidade do Estado de Santa Catarina (UDESC), Joinville, SC (Brazil). Centro de Ciencias Tecnologicas

2010-07-01

This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

A Simple Hydrophilic Treatment of SU-8 Surfaces for Cell Culturing and Cell Patterning

DEFF Research Database (Denmark)

Wang, Zhenyu; Stangegaard, Michael; Dufva, Hans Martin

2005-01-01

SU-8, an epoxy-based photoresist, widely used in constitution different mTAS systems, is incompatible with mammalian cell adhesion and culture in its native form. Here, we demonstrate a simple, cheap and robust two-step method to render a SU-8 surface hydrophilic and compatible with cell culture........ The contact angle of SU-8 surface was significantly reduced from 90° to 25° after the surface modification. The treated SU-8 surfaces provided a cell culture environment that was comparable with cell culture flask surface in terms of generation time and morphology....

Surface modification of montmorillonite on surface Acid-base characteristics of clay and thermal stability of epoxy/clay nanocomposites.

Science.gov (United States)

Park, Soo-Jin; Seo, Dong-Il; Lee, Jae-Rock

2002-07-01

In this work, the effect of surface treatments on smectitic clay was investigated in surface energetics and thermal behaviors of epoxy/clay nanocomposites. The pH values, X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FT-IR) were used to analyze the effect of cation exchange on clay surface and the exfoliation phenomenon of clay interlayer. The surface energetics of clay and thermal properties of epoxy/clay nanocomposites were investigated in contact angles and thermogravimetric analysis (TGA), respectively. From the experimental results, the surface modification of clay by dodecylammonium chloride led to the increases in both distance between silicate layers of about 8 A and surface acid values, as well as in the electron acceptor component (gamma(+)(s)) of surface free energy, resulting in improved interfacial adhesion between basic (or electron donor) epoxy resins and acidic (electron acceptor) clay interlayers. Also, the thermal stability of nanocomposites was highly superior to pure epoxy resin due to the presence of the well-dispersed clay nanolayer, which has a barrier property in a composite system.

Thermal conductivity and Kapitza resistance of cyanate ester epoxy mix and tri-functional epoxy electrical insulations at superfluid helium temperature

CERN Document Server

Pietrowicz, S; Jones, S; Canfer, S; Baudouy, B

2012-01-01

In the framework of the European Union FP7 project EuCARD, two composite insulation systems made of cyanate ester epoxy mix and tri-functional epoxy (TGPAP-DETDA) with S-glass fiber have been thermally tested as possible candidates to be the electrical insulation of 13 T Nb$_{3}$Sn high field magnets under development for this program. Since it is expected to be operated in pressurized superfluid helium at 1.9 K and 1 atm, the thermal conductivity and the Kapitza resistance are the most important input parameters for the thermal design of this type of magnet and have been determined in this study. For determining these thermal properties, three sheets of each material with different thicknesses varying from 245 μm to 598 μm have been tested in steady-state condition in the temperature range of 1.6 K - 2.0 K. The thermal conductivity for the tri-functional epoxy (TGPAP-DETDA) epoxy resin insulation is found to be k=[(34.2±5.5).T-(16.4±8.2)]×10-3 Wm-1K-1 and for the cyanate ester epoxy k=[(26.8±4.8).T- (9...

Synthesis and Thermal Properties of a Novel Nitrogen-containing Epoxy Resin

Institute of Scientific and Technical Information of China (English)

Xing Hong ZHANG; Hong Mei WAN; Yu Qin MIN; Zuo FANG; Guo Rong QI

2005-01-01

A new nitrogen-containing epoxy resin (XT resin) was synthesized from chain extension of xylenephenolformaldehyde resin (XPF) and triglycidyl isocyanurate (TGIC) in the presence of base catalyst. FT-IR and 1H-NMR analysis confirmed the chemical structure of XT resin. It was cured with dicyandiamide (DICY) and diaminodiphenyl sulfone (DDS). Dynamic mechanical analysis (DMA) results showed that the introduction of triazine ring provides epoxy polymer with good thermal stability. Furthermore, high char yields at 800℃ in thermogravimetric (TGA)analysis indicated that XT resin had potential flame retardance.

Preparation of epoxy-based macroporous monolithic columns for the fast and efficient immunofiltration of Staphylococcus aureus.

Science.gov (United States)

Ott, Sonja; Niessner, Reinhard; Seidel, Michael

2011-08-01

Macroporous epoxy-based monolithic columns were used for immunofiltration of bacteria. The prepared monolithic polymer support is hydrophilic and has large pore sizes of 21 μm without mesopores. A surface chemistry usually applied for immobilization of antibodies on glass slides is successfully transferred to monolithic columns. Step-by-step, the surface of the epoxy-based monolith is hydrolyzed, silanized, coated with poly(ethylene glycol diamine) and activated with the homobifunctional crosslinker di(N-succinimidyl)carbonate for immobilization of antibodies on the monolithic columns. The functionalization steps are characterized to ensure the coating of each monolayer. The prepared antibody-immobilized monolithic column is optimized for immunofiltration to enrich Staphylococcus aureus as an important food contaminant. Different kinds of geometries of monolithic columns, flow rates and elution buffers are tested with the goal to get high recoveries in the shortest enrichment time as possible. An effective capture of S. aureus was achieved at a flow rate of 7.0 mL/min with low backpressures of 20.1±5.4 mbar enabling a volumetric enrichment of 1000 within 145 min. The bacteria were quantified by flow cytometry using a double-labeling approach. After immunofiltration the sensitivity was significantly increased and a detection limit of the total system of 42 S. aureus/mL was reached. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Effect of cure cycle on curing process and hardness for epoxy resin

Directory of Open Access Journals (Sweden)

2009-09-01

Full Text Available A 3-dimensional finite element model is developed to simulate and analyze the temperature and degree of cure field of epoxy casting part during cure process. The present model based on general finite element software ABAQUS is verified by literature example and experimental data. The numerical results show good agreement with literature example and measured data, and are even more accurate than the simulation of literature. After modeling successfully, the influence of temperature cure cycle ramps have on the temperature and degree of cure gradient is investigated. Moreover, the effect of non-uniform temperature and degree of cure field within epoxy casting part on hardness is demonstrated. The present model provides an accurate and novel method that allows further insight into the process of cure for epoxy resin.

Passive characterization and active testing of epoxy bonded regenerators for room temperature magnetic refrigeration

DEFF Research Database (Denmark)

Lei, Tian; Navickaité, Kristina; Engelbrecht, Kurt

2017-01-01

-layer AMR based on spherical particles is tested actively in a small reciprocating magnetic refrigerator, achieving a no-load temperature span of 16.8 °C using about 143 g of epoxy-bonded La(Fe,Mn,Si)13Hy materials. Simulations based on a one-dimensional (1D) AMR model are also implemented to validate......Epoxy bonded regenerators of both spherical and irregular La(Fe,Mn,Si)13Hy particles have been developed aiming at increasing the mechanical strength of active magnetic regenerators (AMR) loaded with brittle magnetocaloric materials and improving the flexibility of shaping the regenerator geometry....... Although the magnetocaloric properties of these materials are well studied, the flow and heat transfer characteristics of the epoxy bonded regenerators have seldom been investigated. This paper presents a test apparatus that passively characterizes regenerators using a liquid heat transfer fluid...

The characteristics of epoxy resin cured by {gamma}-ray and E-beam

Energy Technology Data Exchange (ETDEWEB)

Nho, Y.C. E-mail: ycnho@kaeri.re.kr; Kang, Phil Hyun; Park, Jong Seok

2004-10-01

Epoxy resins are widely used as high-performance thermosetting resins for many industrial applications. In this study, the effect of an electron beam (E-beam) and {gamma}-ray irradiation on the curing of epoxy resins was investigated. Diglycidyl ether of bisphenol-A(DGEBA), diglycidyl ether of bisphenol-F(DGEBF) as epoxy resins, triarylsulfonium hexafluoroantimonate(TASHFA), and triarylsulfonium hexafluorophosphate(TASHFP) as initiators were used in this study. The chemical and mechanical characteristics of irradiated epoxy resins were compared after curing of E-beam and {gamma}-ray irradiation up to 50 kGy in N{sub 2} and air atmosphere. We ascertained the effect of oxygen on the radiation curing of epoxy resin. The thermal properties of cured epoxy were investigated using DMA and TGA. Mechanical properties such as flexural strength were measured. The chemical structures of cured epoxy were characterized by FT-NIR. The gel fraction and the stress at yield of epoxy resins irradiated by E-beam and {gamma}-ray in N{sub 2} atmosphere were also compared with those of epoxy resins irradiated by E-beam and {gamma}-ray in air.

Elastic representation surfaces of unidirectional graphite/epoxy composites

International Nuclear Information System (INIS)

Kriz, R.D.; Ledbetter, H.M.

1985-01-01

Unidirectional graphite/epoxy composites exhibit high elastic anisotropy and unusual geometrical features in their elastic-property polar diagrams. From the five-component transverse-isotropic elastic-stiffness tensor we compute and display representation surfaces for Young's modulus, torsional modulus, linear compressibility, and Poisson's ratios. Based on Christoffel-equation solutions, we describe some unusual elastic-wave-surface topological features. Musgrave considered in detail the differences between phase-velocity and group-velocity surfaces arising from high elastic anisotropy. For these composites, we find effects similar to, but more dramatic than, Musgrave's. Some new, unexpected results for graphite/epoxy include: a shear-wave velocity that exceeds a longitudinal velocity in the plane transverse to the fiber; a wave that changes polarization character from longitudinal to transverse as the propagation direction sweeps from the fiber axis to the perpendicular axis

Mechanical strength of various cyanate ester/epoxy insulation systems after reactor irradiation

International Nuclear Information System (INIS)

Prokopec, R.; Humer, K.; Maix, R.K.; Fillunger, H.; Weber, H.W.

2006-01-01

In order to ensure safety operation of the magnet coils, the insulation system must keep its mechanical strength over the whole magnet lifetime under the appropriate radiation environment. Recent results on cyanate ester/epoxy blends demonstrated their mechanical integrity after irradiation to the ITER design fluence level, i.e. 1 x 10 22 m -2 (E > 0.1 MeV). For economic reasons, the cyanate ester content in the blend should be kept as low as possible due to the higher price compared to traditional epoxy resins. Therefore, the optimal composition of cyanate ester and epoxy in the blend is of great importance. In this study R-glass fiber/ Kapton reinforced cyanate ester based blends using different epoxy resins and epoxy contents were investigated. Short-beam shear as well as static tensile tests were carried out at 77 K prior to and after irradiation to a fast neutron fluence of 1 and 2 x 10 22 m -2 (E > 0.1 MeV) in the TRIGA reactor (Vienna) at ambient temperature (340 K). In addition, tension-tension fatigue measurements were performed in the load and the strain controlled mode in order to simulate the pulsed operation conditions of the ITER magnets. Initial results show, that cyanate ester contents of both 40 % and 30 % lead only to a small reduction of the mechanical strength after irradiation to the ITER design fluence. (author)

Zirconium tungstate/epoxy nanocomposites: effect of nanoparticle morphology and negative thermal expansivity.

Science.gov (United States)

Wu, Hongchao; Rogalski, Mark; Kessler, Michael R

2013-10-09

The ability to tailor the coefficient of thermal expansion (CTE) of a polymer is essential for mitigating thermal residual stress and reducing microcracks caused by CTE mismatch of different components in electronic applications. This work studies the effect of morphology and thermal expansivity of zirconium tungstate nanoparticles on the rheological, thermo-mechanical, dynamic-mechanical, and dielectric properties of ZrW2O8/epoxy nanocomposites. Three types of ZrW2O8 nanoparticles were synthesized under different hydrothermal conditions and their distinct properties were characterized, including morphology, particle size, aspect ratio, surface area, and CTE. Nanoparticles with a smaller particle size and larger surface area led to a more significant reduction in gel-time and glass transition temperature of the epoxy nanocomposites, while a higher initial viscosity and significant shear thinning behavior was found in prepolymer suspensions containing ZrW2O8 with larger particle sizes and aspect ratios. The thermo- and dynamic-mechanical properties of epoxy-based nanocomposites improved with increasing loadings of the three types of ZrW2O8 nanoparticles. In addition, the introduced ZrW2O8 nanoparticles did not negatively affect the dielectric constant or the breakdown strength of the epoxy resin, suggesting potential applications of ZrW2O8/epoxy nanocomposites in the microelectronic insulation industry.

Dry sliding wear behavior of epoxy composite reinforced with short palmyra fibers

International Nuclear Information System (INIS)

Biswal, Somen; Satapathy, Alok

2016-01-01

The present work explores the possibility of using palmyra fiber as a replacement for synthetic fiber in conventional polymer composites for application against wear. An attempt has been made in this work to improve the sliding wear resistance of neat epoxy by reinforcing it with short palmyra fibers (SPF). Epoxy composites with different proportions (0, 4, 8 and 12 wt. %) of SPF are fabricated by conventional hand lay-up technique. Dry sliding wear tests are performed on the composite samples using a pin-on-disc test rig as per ASTM G 99-05 standards under various operating parameters. Design of experiment approach based on Taguchi's L16 Orthogonal Arrays is used for the analysis of the wear. This parametric analysis reveals that the SPF content is the most significant factor affecting the wear process followed by the sliding velocity. The sliding wear behavior of these composites under an extensive range of test conditions is predicted by a model based on the artificial neural network (ANN). A well trained ANN has been used to predict the sliding wear response of epoxy based composites over a wide range. (paper)

Aspects of the Fracture Toughness of Carbon Nanotube Modified Epoxy Polymer Composites

Science.gov (United States)

Mirjalili, Vahid

Epoxy resins used in fibre reinforced composites exhibit a brittle fracture behaviour, because they show no sign of damage prior to a catastrophic failure. Rubbery materials and micro-particles have been added to epoxy resins to improve their fracture toughness, which reduces strength and elastic properties. In this research, carbon nanotubes (CNTs) are investigated as a potential toughening agent for epoxy resins and carbon fibre reinforced composites, which can also enhance strength and elastic properties. More specifically, the toughening mechanisms of CNTs are investigated theoretically and experimentally. The effect of aligned and randomly oriented carbon nanotubes (CNTs) on the fracture toughness of polymers was modelled using Elastic Plastic Fracture Mechanics. Toughening from CNT pull-out and rupture were considered, depending on the CNTs critical length. The model was used to identify the effect of CNTs geometrical and mechanical properties on the fracture toughness of CNT-modified epoxies. The modelling results showed that a uniform dispersion and alignment of a high volume fraction of CNTs normal to the crack growth plane would lead to the maximum fracture toughness enhancement. To achieve a uniform dispersion, the effect of processing on the dispersion of single walled and multi walled CNTs in epoxy resins was investigated. An instrumented optical microscope with a hot stage was used to quantify the evolution of the CNT dispersion during cure. The results showed that the reduction of the resin viscosity at temperatures greater than 100 °C caused an irreversible re-agglomeration of the CNTs in the matrix. The dispersion quality was then directly correlated to the fracture toughness of the modified resin. It was shown that the fine tuning of the ratio of epoxy resin, curing agent and CNT content was paramount to the improvement of the base resin fracture toughness. For the epoxy resin (MY0510 from Hexcel), an improvement of 38% was achieved with 0.3 wt

Preparation and Characterization of New Geopolymer-Epoxy Resin Hybrid Mortars

Directory of Open Access Journals (Sweden)

Raffaele Cioffi

2013-07-01

Full Text Available The preparation and characterization of metakaolin-based geopolymer mortars containing an organic epoxy resin are presented here for the first time. The specimens have been prepared by means of an innovative in situ co-reticulation process, in mild conditions, of commercial epoxy based organic resins and geopolymeric slurry. In this way, geopolymer based hybrid mortars characterized by a different content of normalized sand (up to 66% in weight and by a homogeneous dispersion of the organic resin have been obtained. Once hardened, these new materials show improved compressive strength and toughness in respect to both the neat geopolymer and the hybrid pastes since the organic polymer provides a more cohesive microstructure, with a reduced amount of microcracks. The microstructural characterization allows to point out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars and concretes. A correlation between microstructural features and mechanical properties has been studied too.

Fracture Analysis of MWCNT/Epoxy Nanocomposite Film Deposited on Aluminum Substrate.

Science.gov (United States)

Her, Shiuh-Chuan; Chien, Pao-Chu

2017-04-13

Multi-walled carbon nanotube (MWCNT) reinforced epoxy films were deposited on an aluminum substrate by a hot-pressing process. Three-point bending tests were performed to determine the Young's modulus of MWCNT reinforced nanocomposite films. Compared to the neat epoxy film, nanocomposite film with 1 wt % of MWCNT exhibits an increase of 21% in the Young's modulus. Four-point-bending tests were conducted to investigate the fracture toughness of the MWCNT/epoxy nanocomposite film deposited on an aluminum substrate with interfacial cracks. Based on the Euler-Bernoulli beam theory, the strain energy in a film/substrate composite beam is derived. The difference of strain energy before and after the propagation of the interfacial crack are calculated, leading to the determination of the strain energy release rate. Experimental test results show that the fracture toughness of the nanocomposite film deposited on the aluminum substrate increases with the increase in the MWCNT content.

Corrosion Protection of Steel by Epoxy-Organoclay Nanocomposite Coatings

OpenAIRE

Domna Merachtsaki; Panagiotis Xidas; Panagiotis Giannakoudakis; Konstantinos Triantafyllidis; Panagiotis Spathis

2017-01-01

The purpose of the present work was to study the corrosion behavior of steel coated with epoxy-(organo) clay nanocomposite films. The investigation was carried out using salt spray exposures, optical and scanning electron microscopy examination, open circuit potential, and electrochemical impedance measurements. The mechanical, thermomechanical, and barrier properties of pristine glassy epoxy polymer and epoxy-clay nanocomposites were examined. The degree of intercalation/exfoliation of clay ...

Strain-Mediated Inverse Photoresistivity in SrRuO3/La0.7Sr0.3MnO3Superlattices

KAUST Repository

Liu, Heng-Jui

2015-12-09

© 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim. In the pursuit of novel functionalities by utilizing the lattice degree of freedom in complex oxide heterostructure, the control mechanism through direct strain manipulation across the interfaces is still under development, especially with various stimuli, such as electric field, magnetic field, light, etc. In this study, the superlattices consisting of colossal-magnetoresistive manganites La0.7Sr0.3MnO3 (LSMO) and photostrictive SrRuO3 (SRO) have been designed to investigate the light-dependent controllability of lattice order in the corresponding functionalities and rich interface physics. Two substrates, SrTiO3 (STO) and LaAlO3 (LAO), have been employed to provide the different strain environments to the superlattice system, in which the LSMO sublayers exhibit different orbital occupations. Subsequently, by introducing light, we can modulate the strain state and orbital preference of LSMO sublayers through light-induced expansion of SRO sublayers, leading to surprisingly opposite changes in photoresistivity. The observed photoresistivity decreases in the superlattice grown on STO substrate while increases in the superlattice grown on LAO substrate under light illumination. This work has presented a model system that demonstrates the manipulation of orbital-lattice coupling and the resultant functionalities in artificial oxide superlattices via light stimulus. A fascinating model system of optic-driven functionalities has been achieved by artificial superlattices consisting of manganite La0.7Sr0.3MnO3 (LSMO) and photostrictive SrRuO3 (SRO). With design of different initial strain and orbital states in superlattices, we can even control the photoresistivity of the superlattices in an opposite trend that cannot be achieved in pure single film.

High Temperature Epoxy Foam: Optimization of Process Parameters

Directory of Open Access Journals (Sweden)

Samira El Gazzani

2016-06-01

Full Text Available For many years, reduction of fuel consumption has been a major aim in terms of both costs and environmental concerns. One option is to reduce the weight of fuel consumers. For this purpose, the use of a lightweight material based on rigid foams is a relevant choice. This paper deals with a new high temperature epoxy expanded material as substitution of phenolic resin, classified as potentially mutagenic by European directive Reach. The optimization of thermoset foam depends on two major parameters, the reticulation process and the expansion of the foaming agent. Controlling these two phenomena can lead to a fully expanded and cured material. The rheological behavior of epoxy resin is studied and gel time is determined at various temperatures. The expansion of foaming agent is investigated by thermomechanical analysis. Results are correlated and compared with samples foamed in the same temperature conditions. The ideal foaming/gelation temperature is then determined. The second part of this research concerns the optimization of curing cycle of a high temperature trifunctional epoxy resin. A two-step curing cycle was defined by considering the influence of different curing schedules on the glass transition temperature of the material. The final foamed material has a glass transition temperature of 270 °C.

Silane coupling agent for attaching fusion-bonded epoxy to steel.

Science.gov (United States)

Tchoquessi Diodjo, Madeleine R; Belec, Lénaïk; Aragon, Emmanuel; Joliff, Yoann; Lanarde, Lise; Perrin, François-Xavier

2013-07-24

We describe the possibility of using γ-aminopropyltriethoxysilane (γ-APS) to increase the durability of epoxy powder coating/steel joints. The curing temperature of epoxy powder coatings is frequently above 200 °C, which is seen so far as a major limitation for the use of the heat-sensitive aminosilane coupling agent. Despite this limitation, we demonstrate that aminosilane is a competitive alternative to traditional chromate conversion to enhance the durability of epoxy powder coatings/steel joints. Fourier-transform reflection-absorption infrared spectroscopy (FT-RAIRS), X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) were used to identify the silane deposition conditions that influence the adhesion of epoxy powder coatings on steel. We show that AFM analysis provides highly sensitive measurements of mechanical property development and, as such, the degree of condensation of the silane. The joint durability in water at 60 °C was lower when the pH of the γ-APS solution was controlled at 4.6 using formic acid, rather than that at natural pH (10.6). At the curing temperature of 220 °C, oxidation of the carbon adjacent to the amine headgroup of γ-APS gives amide species by a pseudofirst-order kinetics. However, a few amino functionalities remain to react with oxirane groups of epoxy resin and, thus, strengthen the epoxy/silane interphase. The formation of ammonium formate in the acidic silane inhibits the reaction between silane and epoxy, which consequently decreases the epoxy/silane interphase cohesion. We find that the nanoroughness of silane deposits increases with the cure temperature which is beneficial to the wet stability of the epoxy/steel joints, due to increased mechanical interlocking.

Fabrication of tunable diffraction grating by imprint lithography with photoresist mold

Science.gov (United States)

Yamada, Itsunari; Ikeda, Yusuke; Higuchi, Tetsuya

2018-05-01

We fabricated a deformable transmission silicone [poly(dimethylsiloxane)] grating using a two-beam interference method and imprint lithography and evaluated its optical characteristics during a compression process. The grating pattern with 0.43 μm depth and 1.0 μm pitch was created on a silicone surface by an imprinting process with a photoresist mold to realize a simple, low-cost fabrication process. The first-order diffraction transmittance of this grating reached 10.3% at 632.8 nm wavelength. We also measured the relationship between the grating period and compressive stress to the fabricated elements. The grating period changed from 1.0 μm to 0.84 μm by 16.6% compression of the fabricated element in one direction, perpendicular to the grooves, and the first-order diffraction transmittance was 8.6%.

Epoxy Nanocomposites filled with Carbon Nanoparticles.

Science.gov (United States)

Martin-Gallego, M; Yuste-Sanchez, V; Sanchez-Hidalgo, R; Verdejo, R; Lopez-Manchado, M A

2018-01-10

Over the past decades, the development of high performance lightweight polymer nanocomposites and, in particular, of epoxy nanocomposites has become one the greatest challenges in material science. The ultimate goal of epoxy nanocomposites is to extrapolate the exceptional intrinsic properties of the nanoparticles to the bulk matrix. However, in spite of the efforts, this objective is still to be attained at commercially attractive scales. Key aspects to achieve this are ultimately the full understanding of network structure, the dispersion degree of the nanoparticles, the interfacial adhesion at the phase boundaries and the control of the localization and orientation of the nanoparticles in the epoxy system. In this Personal Account, we critically discuss the state of the art and evaluate the strategies to overcome these barriers. © 2018 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Mechanical Reinforcement of Epoxy Composites with Carbon Fibers and HDPE

Science.gov (United States)

He, R.; Chang, Q.; Huang, X.; Li, J.

2018-01-01

Silanized carbon fibers (CFs) and a high-density polyethylene with amino terminal groups (HDPE) were introduced into epoxy resins to fabricate high-performance composites. A. mechanical characterization of the composites was performed to investigate the effect of CFs in cured epoxy/HDPE systems. The composites revealed a noticeable improvement in the tensile strength, elongation at break, flexural strength, and impact strength in comparison with those of neat epoxy and cured epoxy/HDPE systems. SEM micrographs showed that the toughening effect could be explained by yield deformations, phase separation, and microcracking.

Functionalizing CNTs for Making Epoxy/CNT Composites

Science.gov (United States)

Chen, Jian; Rajagopal, Ramasubramaniam

2009-01-01

Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the CNTs tend to clump together instead of becoming dispersed in solution as needed to impart, to the films, the desired CNT properties of electrical conductivity and mechanical strength.) Because the PPE functionalizes the CNTs in a noncovalent manner, the functionalization does not damage the CNTs. The functionalization can also be exploited to improve the interactions between CNTs and epoxy matrices to enhance the properties of the resulting composite films. In addition to the CNTs, solvent, epoxy resin, epoxy hardener, and PPE, a properly formulated solution also includes a small amount of polycarbonate, which serves to fill voids that, if allowed to remain, would degrade the performance of the film. To form the film, the solution is drop-cast or spin-cast, then the solvent is allowed to evaporate.

Preparation and Performance of Amphiphilic Random Copolymer Noncovalently Modified MWCNTs/Epoxy Composite

Directory of Open Access Journals (Sweden)

MA Qiang

2016-09-01

Full Text Available An amphiphilic random copolymer of polyglycidyl methacrylate-co-N-vinyl carbazole P(GMA-co-NVC was synthesized by free radical polymerization and was used to noncovalently modify multi-walled carbon nanotubes (MWCNTs. The obtained P(GMA-co-NVC/MWCNTs was mixed with epoxy resin and used to reinforce epoxy resin. Polymer modified carbon nanotubes/epoxy resin composites were prepared by a casting molding method. Tensile test, electrical resistivity test and differential scanning calorimeter(DSC analysis were used to study the effect of polymer modified carbon nanotubes on the mechanical, electrical, and thermal properties of epoxy resin. The results show that the epoxy composite reinforced with P(GMA-co-NVC/MWCNTs shows a remarkable enhancement in both tensile strength and elongation at break compared to either the pure epoxy or the pristine MWCNTs/epoxy composites. In addition, the electrical conductivity of epoxy is significantly improved and the volume resistivity decreases from 1014Ω·m to 106Ω·m with 0.25% mass fraction loading of P(GMA-co-NVC/MWCNTs. Moreover, glass transition temperature of the epoxy composite also increases from 144℃ to 149℃.

Two cases of occupational allergic contact dermatitis from a cycloaliphatic epoxy resin in a neat oil

DEFF Research Database (Denmark)

Jensen, Charlotte D; Andersen, Klaus E

2003-01-01

to a neat oil used in metal processing. Patch testing revealed that the relevant contact allergen was a cycloaliphatic epoxy resin, 1,2-cyclohexanedicarboxylic acid, bis(oxiranylmethyl) ester, added to the oil as a stabilizer. None of the patients had positive reactions to the bisphenol A-based epoxy resin...... product is essential....

Effect of thermally reduced graphene oxide on dynamic mechanical properties of carbon fiber/epoxy composite

Science.gov (United States)

Adak, Nitai Chandra; Chhetri, Suman; Murmu, Naresh Chandra; Samanta, Pranab; Kuila, Tapas

2018-03-01

The Carbon fiber (CF)/epoxy composites are being used in the automotive and aerospace industries owing to their high specific mechanical strength to weight ratio compared to the other conventional metal and alloys. However, the low interfacial adhesion between fiber and polymer matrix results the inter-laminar fracture of the composites. Effects of different carbonaceous nanomaterials i.e., carbon nanotubes (CNT), graphene nanosheets (GNPs), graphene oxide (GO) etc. on the static mechanical properties of the composites were investigated in detail. Only a few works focused on the improvement of the dynamic mechanical of the CF/epoxy composites. Herein, the effect of thermally reduced grapheme oxide (TRGO) on the dynamic mechanical properties of the CF/epoxy composites was investigated. At first, GO was synthesized using modified Hummers method and then reduced the synthesized GO inside a vacuum oven at 800 °C for 5 min. The prepared TRGO was dispersed in the epoxy resin to modify the epoxy matrix. Then, a number of TRGO/CF/epoxy laminates were manufactured incorporating different wt% of TRGO by vacuum assisted resin transfer molding (VARTM) technique. The developed laminates were cured at room temperature for 24 h and then post cured at 120 °C for 2 h. The dynamic mechanical analyzer (DMA 8000 Perkin Elmer) was used to examine the dynamic mechanical properties of the TRGO/CF/epoxy composites according to ASTM D7028. The dimension of the specimen was 44×10×2.4 mm3 for the DMA test. This test was carried out under flexural loading mode (duel cantilever) at a frequency of 1 Hz and amplitude of 50 μm. The temperature was ramped from 30 to 200 °C with a heating rate of 5 °C min-1. The dynamic mechanical analysis of the 0.2 wt% TRGO incorporated CF/epoxy composites showed ~ 96% enhancement in storage modulus and ~ 12 °C increments in glass transition temperature (Tg) compared to the base CF/epoxy composites. The fiber-matrix interaction was studied by Cole

Effect of nanoclay on thermal, mechanical and liquid absorption properties of epoxy-clay nanocomposite

International Nuclear Information System (INIS)

Nguyen Cong Quyen; Nguyen Pham Duy Linh; Bui Chuong; Doan Thi Yen Oanh

2015-01-01

Composite materials based on epoxy DER 331 hot cured by MHHPA with several contents of nanoclay I28E were prepared and characterized by TEM and SEM. Results showed that the nanostructures were created in two levels: intercalated structure and nanoparticles (cluster). The interaction between nanoclay and epoxy matrix was evaluated by properties such as: liquid absorption, TGA and DMA. It was shown that nanostructures of cluster, as well as the hydrophobic behavior of material with the presence of nanoclay have dominant effect to liquid absorption. Otherwise, the thermal stability was affected mainly by intercalation structure. Results of DMA showed that the interaction of epoxy-clay was strongly destroyed at the temperature higher than material Tg. (author)

Allergic Reaction to Polyether Ether Ketone Following Cross-Reactivity to Epoxy Resin.

Science.gov (United States)

Kofler, Lukas; Wambacher, Markus; Schweinzer, Katrin; Scherl, Maritta; Kofler, Heinz

Polyether ether ketone (PEEK) is a thermoplastic polymer frequently used in engineering but also in medical devices. Only 1 case of allergic reaction to PEEK used as an implanted medical device has been reported so far; however, the route of sensitization remained unclear. Here we report on a 62-year-old male patient with a preknown, severe type IV allergy to epoxy resin. He reported strong pain in his shoulder after implantation of a PEEK-containing device after a rotator cuff injury. For testing, the device was implanted in a small pouch subcutaneously on the abdomen. The patient reported massive pain starting 8 hours after the implantation, strictly limited to the procedural area and showing perifocal erythema. A possible explanation of the sensitization mode is the source material for PEEK and epoxy resin, as both are mainly based on bisphenols. An allergic reaction to PEEK with preknown epoxy resin sensitization has not been reported so far. As epoxy resins are a frequent cause of occupational contact dermatitis and PEEK is widely used for medical and nonmedical devices, we believe that this is of great clinical relevance.

Rapid microwave processing of epoxy nanocomposites using carbon nanotubes

OpenAIRE

Luhyna, Nataliia; Inam, Fawad; Winnington, Ian

2013-01-01

Microwave processing is one of the rapid processing techniques for manufacturing nanocomposites. There is very little work focussing on the addition of CNTs for shortening the curing time of epoxy nanocomposites. Using microwave energy, the effect of CNT addition on the curing of epoxy nanocomposites was researched in this work. Differential scanning calorimetry (DSC) was used to determine the degree of cure for epoxy and nanocomposite samples. CNT addition significantly reduced the duration ...

Experimental design applied optimization of a state in epoxy clay dispersion

International Nuclear Information System (INIS)

Paz, Juliana D'Avila; Bertholdi, Jonas; Folgueras, Marilena Valadares; Pezin, Sergio Henrique; Coelho, Luiz Antonio Ferreira

2010-01-01

This paper presents some analysis showed that the exfoliation / intercalation of a montmorillonite clay in epoxy resin such as viscosity, X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermogravimetry (TG). Increasing the viscosity of epoxy resin diglycidyl ether bisphenol A with the addition of clay associated with the sonification system at the time of dispersion is a good indication of exfoliation. The X-ray diffraction already cured composite shows a decrease of crystallinity of clay and EDS microanalysis of SEM, non-uniform dispersion of clay in epoxy resin. Thermal analysis TG composite clay / epoxy shows an increase in thermal stability relative to pure epoxy. (author)

Determinants of epoxy allergy in the construction industry: a case-control study.

Science.gov (United States)

Spee, Ton; Timmerman, Johan G; Rühl, Reinhold; Kersting, Klaus; Heederik, Dick J J; Smit, Lidwien A M

2016-05-01

Workers exposed to epoxy products are at risk of developing allergic contact dermatitis. To compare workers throughout the German construction industry with and without skin allergy to epoxy resins, hardeners, and/or reactive diluents, and to investigate which determinants are related to the development of epoxy allergy. A questionnaire was completed by 179 epoxy allergy cases, and 151 epoxy workers as controls. Crude and adjusted odds ratios (ORs) and 95% confidence intervals (CIs) were estimated by the use of backwards stepwise logistic regression analysis. A multiple imputation approach was used to deal with missing data. Epoxy allergy was associated with an unusually high level of exposure to epoxy products [OR 2.13 (95%CI: 1.01-4.51)], wearing short sleeves or short trousers [OR 2.38 (95%CI: 1.03-5.52)], and not always using the correct type of gloves [OR 2.12 (95%CI: 1.12-4.01)]. A monotonic increasing risk was found with increasing exposure hours per week [OR 1.72 (95%CI: 1.39-2.14)]. Not using skin cream was inversely associated with epoxy allergy [OR 0.22 (95%CI: 0.08-0.59)]. Years working with epoxy products were inversely associated with epoxy allergy [OR 0.41 (95%CI: 0.27-0.61) per 10-year increase], suggesting a healthy worker survivor effect. Occupational epoxy allergy may be prevented by improving occupational hygiene behaviour and personal protection. © 2016 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

Fabrication process and electromagnetic wave absorption characterization of a CNT/Ni/epoxy nanocomposite.

Science.gov (United States)

Ryu, Seongwoo; Mo, Chan Bin; Lee, Haeshin; Hong, Soon Hyung

2013-11-01

Since carbon nanotube (CNT) was first discovered in 1991, it has been considered as a viable type of conductive filler for electromagnetic wave absorption materials in the GHz range. In this paper, pearl-necklace-structure CNT/Ni nano-powders were fabricated by a polyol process as conductive fillers. Compared to synthesized CNT, pearl-necklace Ni-decorated CNT increased the electrical conductivity by an order of 1 due to the enhancement of the Ni-conductive network. Moreover, the decorated Ni particles prevented the agglomeration of CNTs by counterbalancing the Van der Walls interaction between the CNTs. A CNT/Ni nanocomposite showed a homogeneous dispersion in an epoxy-based matrix. This enhanced physical morphology and electrical properties lead to an increase in the loss tangent and reflection loss in the CNT/Ni/Epoxy nanocomposite compared to these characteristics of a CNT/Epoxy nanocomposite in range of 8-12 GHz. The electromagnetic wave absorption properties of CNT/Ni/epoxy nanocomposites will provide enormous opportunities for electronic applications where lightweight EMI shielding or electro-magnetic wave absorption properties are necessary.

Molecular Modeling of Aerospace Polymer Matrices Including Carbon Nanotube-Enhanced Epoxy

Science.gov (United States)

Radue, Matthew S.

Carbon fiber (CF) composites are increasingly replacing metals used in major structural parts of aircraft, spacecraft, and automobiles. The current limitations of carbon fiber composites are addressed through computational material design by modeling the salient aerospace matrix materials. Molecular Dynamics (MD) models of epoxies with and without carbon nanotube (CNT) reinforcement and models of pure bismaleimides (BMIs) were developed to elucidate structure-property relationships for improved selection and tailoring of matrices. The influence of monomer functionality on the mechanical properties of epoxies is studied using the Reax Force Field (ReaxFF). From deformation simulations, the Young's modulus, yield point, and Poisson's ratio are calculated and analyzed. The results demonstrate an increase in stiffness and yield strength with increasing resin functionality. Comparison between the network structures of distinct epoxies is further advanced by the Monomeric Degree Index (MDI). Experimental validation demonstrates the MD results correctly predict the relationship in Young's moduli for all epoxies modeled. Therefore, the ReaxFF is confirmed to be a useful tool for studying the mechanical behavior of epoxies. While epoxies have been well-studied using MD, there has been no concerted effort to model cured BMI polymers due to the complexity of the network-forming reactions. A novel, adaptable crosslinking framework is developed for implementing 5 distinct cure reactions of Matrimid-5292 (a BMI resin) and investigating the network structure using MD simulations. The influence of different cure reactions and extent of curing are analyzed on the several thermo-mechanical properties such as mass density, glass transition temperature, coefficient of thermal expansion, elastic moduli, and thermal conductivity. The developed crosslinked models correctly predict experimentally observed trends for various properties. Finally, the epoxies modeled (di-, tri-, and tetra

Determining the effects of thermal conductivity on epoxy molds using profiled cooling channels with metal inserts

International Nuclear Information System (INIS)

Altaf, Khurram; Rani, Abdul Ahmad Majdi; Ahmad, Faiz; Baharom, Masri; Raghavan, Vijay R.

2016-01-01

Polymer injection molds are generally manufactured with metallic materials, such as tool steel, which provide reliable working of molds and extended service life. The manufacture of injection molds with steel is a prolonged process because of the strength of steel. For a short prototype production run, one of the suitable choices could be the use of aluminum-filled epoxy material, which can produce a functional mold in a short time as compared with a conventionally machined tool. Aluminum-filled epoxy tooling is a good choice for short production runs for engineering applications, yet works best for relatively simple shapes. The advantages in relation to the fabrication of injection molds with epoxy-based materials include time saving in producing the mold, epoxy curing at ambient temperature, and ease of machining and post processing. Nevertheless, one major drawback of epoxy material is its poor thermal conductivity, which results in a relatively longer cooling time for epoxy injection molds. This study investigates some of the innovative ideas for enhancing the thermal conductivity for epoxy molds. The basic concept behind these ideas was to embed a highly thermally conductive metal insert within the mold between cavities with an innovative design of cooling channels called profiled cooling channels. This technique will increase the effective thermal conductivity of the epoxy mold, leading to the reduction in cooling time for the injection molded polymer part. Experimental analysis conducted in the current study also verified that the mold with profiled cooling channels and embedded metal insert has significantly reduced the cooling time

Determining the effects of thermal conductivity on epoxy molds using profiled cooling channels with metal inserts

Energy Technology Data Exchange (ETDEWEB)

Altaf, Khurram; Rani, Abdul Ahmad Majdi; Ahmad, Faiz; Baharom, Masri [Mechanical Engineering Dept., Universiti Teknologi PETRONAS, Bandar Seri Iskandar, Perak (Malaysia); Raghavan, Vijay R. [OYL Manufacturing, Sungai Buloh (Malaysia)

2016-11-15

Polymer injection molds are generally manufactured with metallic materials, such as tool steel, which provide reliable working of molds and extended service life. The manufacture of injection molds with steel is a prolonged process because of the strength of steel. For a short prototype production run, one of the suitable choices could be the use of aluminum-filled epoxy material, which can produce a functional mold in a short time as compared with a conventionally machined tool. Aluminum-filled epoxy tooling is a good choice for short production runs for engineering applications, yet works best for relatively simple shapes. The advantages in relation to the fabrication of injection molds with epoxy-based materials include time saving in producing the mold, epoxy curing at ambient temperature, and ease of machining and post processing. Nevertheless, one major drawback of epoxy material is its poor thermal conductivity, which results in a relatively longer cooling time for epoxy injection molds. This study investigates some of the innovative ideas for enhancing the thermal conductivity for epoxy molds. The basic concept behind these ideas was to embed a highly thermally conductive metal insert within the mold between cavities with an innovative design of cooling channels called profiled cooling channels. This technique will increase the effective thermal conductivity of the epoxy mold, leading to the reduction in cooling time for the injection molded polymer part. Experimental analysis conducted in the current study also verified that the mold with profiled cooling channels and embedded metal insert has significantly reduced the cooling time.

Epoxy modified bitumen : Chemical hardening and its interpretation

NARCIS (Netherlands)

Apostolidis, P.; Pipintakos, G.; van de Ven, M.F.C.; Liu, X.; Erkens, Sandra; Scarpas, Athanasios

2018-01-01

Epoxy modified bitumen (EMB) is a promising technology for long lasting paving materials ensuring higher resistance to rutting, oxygen- and moisture-induced damage. In this paper, an analysis of the chemical reactions that take place during the chemical hardening process (curing) of epoxy modified

Thermomechanical Behavior of High Performance Epoxy/Organoclay Nanocomposites

Directory of Open Access Journals (Sweden)

Artur Soares Cavalcanti Leal

2014-01-01

Full Text Available Nanocomposites of epoxy resin containing bentonite clay were fabricated to evaluate the thermomechanical behavior during heating. The epoxy resin system studied was prepared using bifunctional diglycidyl ether of bisphenol A (DGEBA, crosslinking agent diaminodiphenylsulfone (DDS, and diethylenetriamine (DETA. The purified bentonite organoclay (APOC was used in all experiments. The formation of nanocomposite was confirmed by X-ray diffraction analysis. Specimens of the fabricated nanocomposites were characterized by dynamic mechanical analysis (DMA. According to the DMA results a significant increase in glass transition temperature and storage modulus was evidenced when 1 phr of clay is added to epoxy resin.

Generalized morphea/eosinophilic fasciitis overlap after epoxy exposure

Directory of Open Access Journals (Sweden)

Warren H. Chan, MS

2018-03-01

Full Text Available Generalized morphea is associated with epoxy resin vapors and is characterized by the development of lesions shortly after exposure. Morphea presenting along with eosinophilic fasciitis (EF, or morphea/EF overlap, is rare and an indicator of poor prognosis and resistance to treatment. Here we present a case of generalized morphea/EF overlap linked to epoxy exposure. Our patient received multiple therapies—ultraviolet A1 phototherapy, prednisone, methotrexate, azathioprine, mycophenolate mofetil, cyclophosphamide, cyclosporine, and rituximab—none of which led to a significant response. The refractory nature of this disease warrants vigilance in its association with epoxy exposure.

Epoxy polyurethane nanocomposites filled with fullerite

International Nuclear Information System (INIS)

Rozhnova, R.A.; Galatenko, N.A.; Lukashevich, S.A.; Shirokov, O.D.; Levenets', Je.G.

2015-01-01

New nanocomposite materials based on epoxy polyurethane (EPU) containing nanoscale fullerite in its composition are produced. The influence of small impurities of fullerite on physical and mechanical properties of the nanocomposites is established. The effect of a nanofiller and its concentration on the structure and properties of the composite and the ability to biodegradation in vitro is studied. The developed nanocomposites exhibit the biodegradability, and the presence of nanofillers in the EPU facilitates the course of the process

Fabrication and characterization of TiO2-epoxy nanocomposite

International Nuclear Information System (INIS)

Chatterjee, Amit; Islam, Muhammad S.

2008-01-01

A systematic study has been conducted to investigate the matrix properties by introducing nanosize TiO 2 (5-40 nm, 0.5-2% by weight) fillers into an epoxy resin. Ultrasonic mixing process, via sonic cavitations, was employed to disperse the particles into the resin system. The thermal, mechanical, morphology and the viscoelastic properties of the nanocomposite and the neat resin were measured with TGA, DMA, TEM and Instron. The nano-particles are dispersed evenly throughout the entire volume of the resin. The nanofiller infusion improves the thermal, mechanical and viscoelastic properties of the epoxy resin. The nanocomposite shows increase in storage modulus, glass transition temperature, tensile modulus, flexural modulus and short beam shear strength from neat epoxy resin. The mechanical performance and thermal stability of the epoxy nanocomposites are depending on with the dispersion state of the TiO 2 in the epoxy matrix and are correlated with loading (0.0015-0.006% by volume). In addition, the nanocomposite shows enhanced flexural strength. Several reasons to explain these effects in terms of reinforcing mechanisms were discussed

Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

Energy Technology Data Exchange (ETDEWEB)

Saba, N., E-mail: naheedchem@gmail.com [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Paridah, M.T. [Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products(INTROP), Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia); Abdan, K. [Department of Biological and Agricultural Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 UPM Serdang Selangor (Malaysia); Ibrahim, N.A. [Department of Chemistry, Faculty of Science, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor (Malaysia)

2016-12-01

The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

Physical, structural and thermomechanical properties of oil palm nano filler/kenaf/epoxy hybrid nanocomposites

International Nuclear Information System (INIS)

Saba, N.; Paridah, M.T.; Abdan, K.; Ibrahim, N.A.

2016-01-01

The present research study deals with the fabrication of kenaf/epoxy hybrid nanocomposites by the incorporation of oil palm nano filler, montmorillonite (MMT) and organically modified montmorillonite (OMMT) at 3% loading, through hand lay-up technique. Effect of adding different nano fillers on the physical (density), structural [X-ray diffraction (XRD)] and thermomechanical analysis (TMA) of kenaf/epoxy composites were carried out. Density results revealed that the incorporation of nano filler in the kenaf/epoxy composites increases the density which in turn increases the hardness of the hybrid nanocomposites. XRD analysis confirmed the presence of nano fillers in the structure of their respective fabricated hybrid nanocomposites. All hybrid nanocomposites displayed lower coefficient of thermal expansion (CTE) with respect to kenaf/epoxy composites. Overall results predicted that the properties improvement in nano OPEFB/kenaf/epoxy was quite comparable to MMT/kenaf/epoxy but relatively lesser to OMMT/kenaf/epoxy hybrid nanocomposites and higher with respect to kenaf/epoxy composites. The improvement ascribed due to improved interfacial bonding or cross linking between kenaf fibers and epoxy matrix by addition of nano filler. - Highlights: • Nano OPEFB/kenaf/epoxy hybrid nanocomposites were fabricated by hand lay-up. • Effect of nano OPEFB on density & structure of kenaf/epoxy were investigated. • Thermal expansion coefficients of kenaf/epoxy and hybrid nanocomposites evaluated. • Comparative studies were made with MMT and OMMT kenaf/epoxy hybrid nanocomposites.

Microcapsules Filled with a Palm Oil-Based Alkyd as Healing Agent for Epoxy Matrix

Directory of Open Access Journals (Sweden)

Nurshafiza Shahabudin

2016-04-01

Full Text Available One of the approaches to prolong the service lifespan of polymeric material is the development of self-healing ability by means of embedded microcapsules containing a healing agent. In this work, poly(melamine-urea-formaldehyde (PMUF microcapsules containing a palm oil-based alkyd were produced by polymerization of melamine resin, urea and formaldehyde that encapsulated droplets of the suspended alkyd particles. A series of spherical and free-flowing microcapsules were obtained. The chemical properties of core and shell materials were characterized by Attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR and proton nuclear magnetic resonance spectroscopy (1H-NMR. Differential scanning calorimetry (DSC analysis showed a glass transition around −15 °C due to the alkyd, and a melting temperature at around 200 °C due to the shell. Thermogravimetric analysis (TGA results showed that the core and shell thermally degraded within the temperature range of 200–600 °C. Field emission scanning electron microscope (FESEM examination of the ruptured microcapsule showed smooth inner and rough outer surfaces of the shell. Flexural strength and microhardness (Vickers of the cured epoxy compound were not affected with the incorporation of 1%–3% of the microcapsules. The viability of the healing reactions was demonstrated by blending small amounts of alkyd with epoxy and hardener at different ratios. The blends could readily cure to non-sticky hard solids at room temperature and the reactions could be verified by ATR-FTIR.

Radar Absorbing Nanocomposites Based MultiLayered Graphene Platelets/Epoxy

Directory of Open Access Journals (Sweden)

F. Azizi

2015-10-01

Full Text Available Graphene nanostructures were synthesized by Hummer method. 1, 3, 5 and 7 wt% of graphene nanostructures were suspended in certain amount of acetone on a mechanical stirrer and stirred then added to epoxy resin. After 4 hours, solution and Graphene platelets (GPs were prepared. Nanostructures were characterized by X-ray diffraction (XRD, scanning electron microscopy (SEM , Fourier transform infrared (FT-IR spectroscopy. The electromagnetic interference shielding was studied by reflection loss (RL. According to the results, the multilayered graphene  3% wt of has a completely smooth surface and its absorption average and maximum are reported as -13.5 dB and -30.3 dB.

Enhanced thermal and mechanical properties of epoxy composites by mixing thermotropic liquid crystalline epoxy grafted graphene oxide

Directory of Open Access Journals (Sweden)

B. Qi

2014-07-01

Full Text Available Graphene oxide (GO sheets were chemically grafted with thermotropic liquid crystalline epoxy (TLCP. Then we fabricated composites using TLCP-g-GO as reinforcing filler. The mechanical properties and thermal properties of composites were systematically investigated. It is found that the thermal and mechanical properties of the composites are enhanced effectively by the addition of fillers. For instance, the composites containing 1.0 wt% of TLCP-g-GO present impact strength of 51.43 kJ/m2, the tensile strength of composites increase from 55.43 to 80.85 MPa, the flexural modulus of the composites increase by more than 48%. Furthermore, the incorporation of fillers is effective to improve the glass transition temperature and thermal stability of the composites. Therefore, the presence of the TLCP-g-GO in the epoxy matrix could make epoxy not only stronger but also tougher.

Predicting the mechanical behaviour of Kevlar/epoxy and carbon/epoxy filament-wound tubes

Science.gov (United States)

Cazeneuve, C.; Joguet, P.; Maile, J. C.; Oytana, C.

1992-11-01

The axial, hoop and shear moduli and failure conditions of carbon/epoxy and Kevlar/epoxy filament-wound tubes have been determined through respective applications of internal pressure, tension and torsion. The introduction in the laminated plate theory of a gradual reduction in individual moduli makes it possible to overcome the limitations of the theory and enables accurate predictions to be made of the linear and non-linear stress/strain curves of 90 deg +/- 0/90 deg tubes. The existence of a dominant layer in the failure of the multilayered tubes has been shown experimentally. When associated with a failure criterion applied to the dominant layer, the new model permits the prediction of tube failure. Agreement between calculated and experimental data is better than 5 percent.

Optical emission behavior and radiation resistance of epoxy resins

International Nuclear Information System (INIS)

Kawanishi, Shunichi; Udagawa, Akira; Hagiwara, Miyuki

1987-11-01

To make clear a mechanism of radiation resistance of epoxy resin systems, a role of energy trapping site induced in bisphenol A type epoxy resins cured with 4 kinds of aromatic amines (Φ N ) was studied in comparison with the case of aliphatic amine curing system through a measurement of optical emission. In the system of the epoxy resin cured with DETA, the optical emission from an excited state of bisphenol A unit of epoxy resin and a charge transfer complex was observed. On the other hand, the optical emission from Φ N was observed in the aromatic amine curing system. Their excitation spectrum consists of peaks of absorption spectrum of BA and those of Φ N , showing that the excited state of Φ N is formed through the excitation of both BA and Φ N . Therefore, the excited energy of BA transfers to the excited state of Φ N . Emission intensity of Φ N band was 20 ∼ 100 times as large as that of BA. These results indicate that the radiation energy is effectively released as an optical emission from excited state of Φ N in the epoxy resin when cured with aromatic amine. It can be concluded from the above results that aromatic amine hardeners contribute to enhancement of the radiation resistance of epoxy resin by acting as an energy transfer agent. (author)

Epoxy encapsulant as serendipitous dosimeters during radiological/nuclear events

Energy Technology Data Exchange (ETDEWEB)

Barkyoumb, J.H. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)], E-mail: jhbarky@earthlink.net; Mathur, V.K. [Carderock Division, Naval Surface Warfare Center, 9500 MacArthur Blvd., West Bethesda, MD 20817-5700 (United States)

2008-02-15

The radiation response of a smart chip (embedded integrated circuit) module has been reported earlier using the technique of optically stimulated luminescence (OSL). It was found that a smart chip module could be used to evaluate the personnel exposure in the accident dosimetry range. Through subsequent experiments, the radiation sensitivity of the chip module was traced to the epoxy encapsulant provided to protect the chip from the environment and physical damage and that the radiation sensitivity of the epoxy is due to the silica used as the 'filler' for controlling the thixotropic properties of the epoxy used for 'glob top' or 'dam-and-fill' encapsulation. It is desirable to retain the ability to use the smart chip as an accident dosimeter without requiring a modification of standard manufacturing process for which an infrastructure already exists to avoid additional costs. For this reason, we have investigated commercially available filled and unfilled epoxies both as received from the manufacturer and compared their response with epoxies to which commercial fillers are added. In this work we investigate the OSL response of various epoxies commonly used for potting of electronic circuits with and without various filler materials for their potential to be used as a casualty dosimeter in the exposure range of 0.5-10 Gy.

Mechanical Properties Analysis Of Composite Magnetic Base On hexa ferrite And Polyester Or Epoxy Matrix With Silane Additive Addition

International Nuclear Information System (INIS)

Sudirman; Ridwan; Mujamilah; K K, Aloma; Rembulan, Marisa; Fitriyanti

2003-01-01

Application of composite magnetic especially hexa ferrite magnet for industry and home industry in Indonesia has been used. Research purposes were making composite magnetic by mixing hexa ferrite powder with polyester or epoxy and studying the effect of coupling agent 3-aminopropyltriethoxysilane (3-APE) addition on mechanical properties of composite magnetic. The coupling agent may increase bonding properties between magnetic powder and matrix polymer, so that tensile strength of magnetic composite will increase without decreasing the magnetic properties. Magnetic powder (SrM or BaM) wich be coated by coupling agent were added to matrix polyester and mekpo or epoxy and versamid, mixed until homogen then pressing into to the dumbbell form molding. For epoxy matrix, pressing was done in hot press at 70 deg. C and 150 kg/cm 2 following by cooling in cold press, while for polyester matrix pressing was done in hydraulic press and following by curing at 70 deg. C in an oven for 1 hour. The composition of magnetic powder were varied to 30, 40 and 50% volume fraction and coupling agent were varied to 5, 10 and 15 ml for every volume fraction. The result showed that 10 ml added of coupling agent was give best mechanical properties both polyester and epoxy matrix. However generally, increasing of magnetic powder content decreased the tensile strength of magnetic composite. The properties of magnetic composite SrM was better than BaM either in polyester or epoxy matrix

Properties of a epoxy-based powder coating containing modified montmorillonite with cerium

International Nuclear Information System (INIS)

Beux, A.R.D.; Piazza, D.; Zattera, A.J.; Ferreira, C.A.; Scienza, L.C.

2014-01-01

Organic coatings are widely used to prevent corrosion in metal structures. The incorporation of nanofiller the polymer matrix in order to obtain polymer nanocomposites has been arousing scientific and technological interest, because it provides significant improvements when incorporated into pure polymeric materials or conventional composites. In the present study were been developed epoxy-based powder coating with addition of different concentrations (2, 4 and 8% (w / w)) of the montmorillonite type Cloisite® 15A modified with cerium in the melt state on a double-screw extruder co-rotating. The coatings were characterized by average particle size, time (gel time) gel, X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). Coatings with intercalated structure was observed in the XRD analysis and confirmed by SEM to the observe an increase in the concentration of tactoids an increased filler content. (author)

Three-Dimensional Graphene Foam Induces Multifunctionality in Epoxy Nanocomposites by Simultaneous Improvement in Mechanical, Thermal, and Electrical Properties.

Science.gov (United States)

Embrey, Leslie; Nautiyal, Pranjal; Loganathan, Archana; Idowu, Adeyinka; Boesl, Benjamin; Agarwal, Arvind

2017-11-15

Three-dimensional (3D) macroporous graphene foam based multifunctional epoxy composites are developed in this study. Facile dip-coating and mold-casting techniques are employed to engineer microstructures with tailorable thermal, mechanical, and electrical properties. These processing techniques allow capillarity-induced equilibrium filling of graphene foam branches, creating epoxy/graphene interfaces with minimal separation. Addition of 2 wt % graphene foam enhances the glass transition temperature of epoxy from 106 to 162 °C, improving the thermal stability of the polymer composite. Graphene foam aids in load-bearing, increasing the ultimate tensile strength by 12% by merely 0.13 wt % graphene foam in an epoxy matrix. Digital image correlation (DIC) analysis revealed that the graphene foam cells restrict and confine the deformation of the polymer matrix, thereby enhancing the load-bearing capability of the composite. Addition of 0.6 wt % graphene foam also enhances the flexural strength of the pure epoxy by 10%. A 3D network of graphene branches is found to suppress and deflect the cracks, arresting mechanical failure. Dynamic mechanical analysis (DMA) of the composites demonstrated their vibration damping capability, as the loss tangent (tan δ) jumps from 0.1 for the pure epoxy to 0.24 for ∼2 wt % graphene foam-epoxy composite. Graphene foam branches also provide seamless pathways for electron transfer, which induces electrical conductivity exceeding 450 S/m in an otherwise insulator epoxy matrix. The epoxy-graphene foam composite exhibits a gauge factor as high as 4.1, which is twice the typical gauge factor for the most common metals. Simultaneous improvement in thermal, mechanical, and electrical properties of epoxy due to 3D graphene foam makes epoxy-graphene foam composite a promising lightweight and multifunctional material for aiding load-bearing, electrical transport, and motion sensing in aerospace, automotive, robotics, and smart device structures.

The Effect Of Coupling Agent On Composite Magnet Characteristic Based On Hexa ferrite (Sr M/Ba M) With Polyester And Epoxy Binder

International Nuclear Information System (INIS)

Sudirman; Ridwan; Mujamilah; Karo Karo, Aloma; Handayani, Ari; Rukihati

2004-01-01

Magnetic composites are mixtures of hexa ferrite powder and non magnetic materials such as polymers as binders. These composites have been investigated because they are light, elastic, and cheap. In this study thermoset polymer (epoxy and polyester) were used as binders. Inside study of coupling agent added effect on mechanical properties, hardness and microstructure. The composites were prepared by mixture thermoset polymer epoxy or polyester with hexa ferrite powder Sr M (SrFe 12 O 19 ) or Ba M (BaFe 12 O 19 ) with volume fraction of 40,50 and 60 % v/v, coupling agent of the Tetra Isopropyl Titanate in the amount of 5 ml or 10 ml are added before mix turing of the thermoset polymer epoxy or polyester with hexa ferrite powder. The resulting composite were characterized mechanically (tensile strength), hardness and microstructure test. The results showed that the tensile strength and hardness of the composite magnet were increased by increasing the composition of magnetic powder, either Sr M or Ba M, it caused by microstructure of particle Sr M magnetic powder 1.6 μm in the form splinter, where as the Ba M magnetic powder 1,2 μm in nodular form. Thermoset polymer epoxy as binder have tensile strength and hardness is bigger than composite magnet based on polyester, either Sr M or Ba M. The addition of coupling agent is very influenced on the tensile strength and hardness composite magnet, the more coupling magnet addition causes the more tensile strength and hardness of the composite magnet

Simulation on the Performance of a Driven Fan Made by Polyester/Epoxy interpenetrate polymer network (IPN)

Science.gov (United States)

Fahrul Hassan, Mohd; Jamri, Azmil; Nawawi, Azli; Zaini Yunos, Muhamad; Fauzi Ahmad, Md; Adzila, Sharifah; Nasrull Abdol Rahman, Mohd

2017-08-01

The main purpose of this study is to investigate the performance of a driven fan design made by Polyester/Epoxy interpenetrate polymer network (IPN) material that specifically used for turbocharger compressor. Polyester/Epoxy IPN is polymer plastics that was used as replacements for traditional polymers and has been widely used in a variety of applications because of their limitless conformations. Simulation based on several parameters which are air pressure, air velocity and air temperature have been carried out for a driven fan design performance of two different materials, aluminum alloy (existing driven fan design) and Polyester/Epoxy IPN using SolidWorks Flow Simulation software. Results from both simulations were analyzed and compared where both materials show similar performance in terms of air pressure and air velocity due to similar geometric and dimension, but Polyester/Epoxy IPN produces lower air temperature than aluminum alloy. This study shows a preliminary result of the potential Polyester/Epoxy IPN to be used as a driven fan design material. In the future, further studies will be conducted on detail simulation and experimental analysis.

Evaluation of epoxy resin for cryogenic use by positron annihilation method. Change of characteristics of epoxy resin with cross-linking density and positron lifetime

International Nuclear Information System (INIS)

Nishijima, Shigehiro; Honda, Yoshihide; Okada, Toichi; Kobayashi, Yoshinori; Namba, Shingo.

1994-01-01

The positron annihilation method has been applied to evaluate unoccupied space in epoxy aiming at the design of the molecular structure for cryogenic use. To confirm the model in which molecular free space is needed in the epoxy for cryogenic use, the molecular weight between cross-linkings in epoxy was changed. The increase of molecular weight between cross-linkings brought an increase of fracture toughness even at liquid helium temperature and the model was found to be confirmed. The increase of molecular weight between cross-linkings was also found to decrease the 3rd lifetime of positrons. It suggested that the epoxy main chains were folded and this was confirmed by the molecular mechanical calculation. (author)

Influence of MWCNTs addition on mechanical and thermal behaviour of epoxy/kenaf multi-scale nanocomposite

Science.gov (United States)

Noor, N. A. M.; Razak, J. A.; Ismail, S.; Mohamad, N.; Yaakob, M. Y.; Theng, T. H.

2017-06-01

This research was conducted to develop kenaf reinforced epoxy/MWCNTs multi-scale composite using kenaf fibre and MWCNTs as the reinforcement in epoxy as the hosted matrix. The composites were produced by using a combination of hand lay-up and vacuum bagging process. The selection of optimum composition of epoxy-MWCNTs is based on the MWCNTs loading and the resulted mixture viscosity. Lower resin viscosity is required to allow good wetting and interaction between matrix and filler, which will yielded superior final performance of the fabricated composites. Therefore, different loading of MWCNTs (0.0 wt. %, 0.5 wt. %, 1.0 wt. %, 3.0 wt. %, 5.0 wt. %, 7.0 wt. %) were used to investigate the mechanical and thermal properties of the composites. As a result, the epoxy/kenaf/MWCNTs multi-scale composite at 1.0 wt. % of MWCNTs addition had yielded substantial improvement by 15.54 % in tensile strength and 90.54 % in fracture toughness. Besides, the fracture surface morphology of the selected samples were analysed via scanning electron microscopy (SEM) observation to further support the reinforcement characteristic of epoxy/kenaf/MWCNTs multi-scale composite.

Thermal conductivity of pillared graphene-epoxy nanocomposites using molecular dynamics

Science.gov (United States)

Lakshmanan, A.; Srivastava, S.; Ramazani, A.; Sundararaghavan, V.

2018-04-01

Thermal conductivity in a pillared graphene-epoxy nanocomposite (PGEN) is studied using equilibrium molecular dynamics simulations. PGEN is a proposed material for advanced thermal management applications because it combines high in-plane conductivity of graphene with high axial conductivity of a nanotube to significantly enhance the overall conductivity of the epoxy matrix material. Anisotropic conductivity of PGEN has been compared with that of pristine and functionalized carbon nanotube-epoxy nanocomposites, showcasing the advantages of the unique hierarchical structure of PGEN. Compared to pure carbon allotropes, embedding the epoxy matrix also promotes a weaker dependence of conductivity on thermal variations. These features make this an attractive material for thermal management applications.

Self-healing woven glass fabric/epoxy composites with the healant consisting of micro-encapsulated epoxy and latent curing agent

International Nuclear Information System (INIS)

Yin Tao; Zhou Lin; Rong Minzhi; Zhang Mingqiu

2008-01-01

This paper reports a study of self-healing woven glass fabric reinforced epoxy composites. The healing agent was a two-component one synthesized in the authors' laboratory, which consisted of epoxy-loaded urea-formaldehyde microcapsules as the polymerizable binder and CuBr 2 (2-methylimidazole) 4 (CuBr 2 (2-MeIm) 4 ) as the latent hardener. Both the microcapsules and the matching catalyst were pre-embedded and pre-dissolved in the composites' matrix, respectively. When the microcapsules are split by propagating cracks, the uncured epoxy can be released into the damaged areas and then consolidated under the catalysis of CuBr 2 (2-MeIm) 4 that was homogeneously distributed in the composites' matrix on a molecular scale. As a result, the cracked faces can be bonded together. The influence of the content of the self-healing agent on the composites' tensile properties, interlaminar fracture toughness and healing efficiency was evaluated. It was found that a healing efficiency over 70% relative to the fracture toughness of virgin composites was obtained in the case of 30 wt% epoxy-loaded microcapsules and 2 wt% latent hardener

Effects of Surface Treatments of Montmorillonite Nanoclay on Cure Behavior of Diglycidyl Ether of Bisphenol A Epoxy Resin

International Nuclear Information System (INIS)

Tcherbi-Narteh, A.; Hosur, M.V.; Triggs, E.; Jelaani, S.

2013-01-01

Diglycidyl ether of Bisphenol A (DGEBA) based SC-15 epoxy resin was modified with three different commercially available montmorillonite (MMT) nanoclay: Nanomer I.28E and Cloisite 10A and 30B. Cure behavior of nanocomposites was studied using a variety of techniques. Primary focus of this study was to investigate influence of different surface modifications of MMT nanoclay on rheological properties and cure behavior of SC-15 epoxy resin. By adding MMT to SC-15 epoxy resin, chemistry of the epoxy is altered leading to changes in rheological properties and ultimately enthalpy and activation energy of reactions. Addition of Nanomer I.28E delayed gelation, while Cloisite 10A and 30B accelerated gelation, regardless of the curing temperature. Activation energy of reaction was lower with the addition of Nanomer I.28E and Cloisite 10A and higher for Cloisite 30B compared to neat SC-15 epoxy composite.

Characteristics of continuous unidirectional kenaf fiber reinforced epoxy composites

International Nuclear Information System (INIS)

Mahjoub, Reza; Yatim, Jamaludin Mohamad; Mohd Sam, Abdul Rahman; Raftari, Mehdi

2014-01-01

Highlights: • To show the potential of continuous kenaf fiber to use in bio-composite. • To introduce new method of hand lay-up for fabricating bio-fiber composite. • To characterize the properties of kenaf fiber epoxy composite. • Morphology of the fracture area by using of SEM. • To use analytical method to predict the bio-composite properties. - Abstract: Kenaf fibers generally has some advantages such as eco-friendly, biodegradability, renewable nature and lighter than synthetic fibers. The aims of the study are to characterize and evaluate the physical and mechanical properties of continuous unidirectional kenaf fiber epoxy composites with various fiber volume fractions. The composites materials and sampling were prepared in the laboratory by using the hand lay-up method with a proper fabricating procedure and quality control. Samples were prepared based on ASTM: D3039-08 for tensile test and the scanning electron microscopy (SEM) was employed for microstructure analysis to observe the failure mechanisms in the fracture planes. A total of 40 samples were tested for the study. Results from the study showed that the rule of mixture (ROM) analytical model has a close agreement to predict the physical and tensile properties of unidirectional kenaf fiber reinforced epoxy composites. It was also observed that the tensile strength, tensile modulus, ultimate strain and Poisson’s ratio of 40% fiber volume content of unidirectional kenaf fiber epoxy composite were 164 MPa, 18150 MPa, 0.9% and 0.32, respectively. Due to the test results, increasing the fiber volume fraction in the composite caused the increment in the tensile modulus and reduction in the ultimate tensile strain of composite

Low-cost multilevel microchannel lab on chip: DF- 1000 series dry film photoresist as a promising enabler

OpenAIRE

Courson , Rémi; Cargou , Sébastien; Conédéra , Véronique; Fouet , Marc; Blatché , Charline; Serpentini , C.L.; Gué , Anne-Marie

2014-01-01

International audience; We demonstrate the use of a novel dry film photoresist DF-1000 series for the fabrication of multilevel microfluidic devices by combining a standard lithography technique and lamination technology. The optimization of the technological process enables achievement of high aspect ratio structures: 7 : 1 for free standing structures and 5 : 1 for channel structures. We proved that DF films feature a low autofluorescence level, similar to that of the SU-8 resist and compat...

Fabrication and mechanical properties of multi-walled carbon nanotubes/epoxy nanocomposites

International Nuclear Information System (INIS)

Yeh, M.-K.; Hsieh, T.-H.; Tai, N.-H.

2008-01-01

Carbon nanotubes have better physical and mechanical behavior than the traditional materials. In this study, the multi-walled carbon nanotubes (MWNTs) were added to the epoxy resin as a reinforcement to fabricate MWNTs/epoxy nanocomposites. The pressure and temperature were applied to cure the MWNTs/epoxy compound by hot press method. Mechanical properties such as tensile strength, Young's modulus, and Poisson's ratio were measured. The effect of weight percentages of the MWNTs was investigated. Morphologies of the fracture surface of MWNTs/epoxy nanocomposites were observed by scanning electron microscope

Erosion wear response of epoxy composites filled with steel industry slag and sludge particles: A comparative study

Science.gov (United States)

Purohit, Abhilash; Satapathy, Alok

2018-03-01

In the field of composite research, use of industrial wastes such as slag and sludge particles as filler in wear resistant polymer composites has not been very common. Owing to the very high cost of conventional filler materials in polymer composites, exploring the possibility of using low cost minerals and industrial wastes for this purpose has become the need of the hour. In this context this work explores the possibility of such polymer composites filled with low cost industrial wastes and presents a comparison of mechanical characteristics among three types of epoxy based composites filled with Linz - Donawitz sludge (LD sludge), blast furnace slag (BF slag) and Linz - Donawitz slag (LD slag) respectively. A comparative study in regard to their solid particle erosion wear characteristics under similar test conditions is also included. Composites with different weight proportions (0, 5, 10, 15 and 20 wt. %) of LD sludge are fabricated by solution casting technique. Mechanical properties such as micro- hardness, tensile strength and flexural strength of three types of composites have been evaluated as per ASTM test standards and solid particle erosion wear test is performed following a design of experiment approach based on Taguchi’s orthogonal array. Five control factors (impact velocity, erodent size, filler content, impingement angle and erodent temperature) each at five levels are considered to conduct erosion wear tests. The test results for epoxy-LD sludge composites are compared with those of epoxy-BF slag and epoxy-LD slag composites reported by previous investigators. The comparison reveals that epoxy filled with LD sludge exhibits superior mechanical and erosion wear characteristics among the three types of composites considered in this study. This work also opens up a new avenue for value added utilization of an abundant industrial waste in the making of epoxy based functional composites.

Effect of aluminium particles on mechanical and morphological properties of epoxy nanocomposites

Directory of Open Access Journals (Sweden)

Bello Sefiu A.

2017-01-01

Full Text Available Bumper is a front or rear part of automobiles. It is designed and shaped to be impact absorbing and protecting automobiles from damage in low impact collisions. Initially, they were made from heavy steels, increasing the weight of automobiles and fuel consumption. Also, high impacts of steel bumpers on pedestrians during accidental collision cause fatalities and or disabilities. An effort to enhance fuel efficiency, safety, freedom of design and shape detailing, heavy alloys for automobile applications are now being replaced with polymeric composites. Aluminium micro particles and nanoparticles were prepared from aluminium cans through sand casting, lathe machine spinning, and ball milling techniques. Both types of aluminium particles were incorporated into a mixture of diglycidyl ether of bisphenol A (DGEBA, epoxy resin cured with amine base hardener (ABH. Phases of the epoxy polymer and composites were identified using Xray Diffraction (XRD. Spatial arrangement of the phases within the matrix and their elemental composition were examined using Scanning Electron Microscope with attached energy dispersive X-ray spectroscopy (SEM/EDX. Tensile, impact and micro hardness tests were conducted on the prepared epoxy/aluminium composites. Results of the XRD showed the presence of aluminium compounds/phases due to chemical reactions between aluminium particles and DGEBA/ABH system. SEM confirmed a homogeneous distribution of the phases within the epoxy matrix, and that there is a strong adhesion between the epoxy matrix and aluminium particles. Correlation between the mechanical properties of the prepared nanocomposite and the procured bumper materials exhibited a fair suitability of the prepared nanocomposites for automobile applications.

Stronger Fire-Resistant Epoxies

Science.gov (United States)

Fohlen, George M.; Parker, John A.; Kumar, Devendra

1988-01-01

New curing agent improves mechanical properties and works at lower temperature. Use of aminophenoxycyclotriphosphazene curing agents yields stronger, more heat- and fire-resistant epoxy resins. Used with solvent if necessary for coating fabrics or casting films.

Fullerene–epoxy nanocomposites-enhanced mechanical properties at low nanofiller loading

International Nuclear Information System (INIS)

Rafiee, Mohammad A.; Yavari, Fazel; Rafiee, Javad; Koratkar, Nikhil

2011-01-01

In this study, we characterized the mechanical properties of fullerence (C 60 ) epoxy nanocomposites at various weight fractions of fullerene additives in the epoxy matrix. The mechanical properties measured were the Young’s modulus, ultimate tensile strength, fracture toughness, fracture energy, and the material’s resistance to fatigue crack propagation. All of the above properties of the epoxy polymer were significantly enhanced by the fullerene additives at relatively low nanofiller loading fractions (∼0.1 to 1% of the epoxy matrix weight). By contrast, other forms of nanoparticle fillers such as silica, alumina, and titania nanoparticles require up to an order of magnitude higher weight fraction to achieve comparable enhancement in properties.

Stochastic estimation of acoustic impedance of glass-reinforced epoxy coating 128-134

Energy Technology Data Exchange (ETDEWEB)

Kim, No Hyu [School of MechatronicEngineering, Korea University of Technology and Education, Chunan (Korea, Republic of); Nah, Hwan Seon [Structural Engineering Lab., Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2014-04-15

An epoxy coating applied to the concrete surface of a containment building deteriorates in hazardous environments such as those containing radiation, heat, and moisture. Unlike metals, the epoxy coating on a concrete liner absorbs and discharges moisture during the degradations process, so it has a different density and volume during service. In this study, acoustic impedance was adopted for characterizing the degradation of a glass-reinforced epoxy coating using the acoustic reflection coefficient (reflectance) on a rough epoxy coating. For estimating the acoustic reflectance on a wavy epoxy coating surface, a probabilistic model was developed to represent the multiple irregular reflections of the acoustic wave from the wavy surface on the basis of the simulated annealing technique. A number of epoxy-coated concrete specimens were prepared and exposed to accelerated aging conditions to induce an artificial aging degradation in them. The acoustic impedance of the degraded epoxy coating was estimated successfully by minimizing the error between a waveform calculated from the mathematical model and a waveform measured from the surface of the rough coating.

Stochastic estimation of acoustic impedance of glass-reinforced epoxy coating 128-134

International Nuclear Information System (INIS)

Kim, No Hyu; Nah, Hwan Seon

2014-01-01

An epoxy coating applied to the concrete surface of a containment building deteriorates in hazardous environments such as those containing radiation, heat, and moisture. Unlike metals, the epoxy coating on a concrete liner absorbs and discharges moisture during the degradations process, so it has a different density and volume during service. In this study, acoustic impedance was adopted for characterizing the degradation of a glass-reinforced epoxy coating using the acoustic reflection coefficient (reflectance) on a rough epoxy coating. For estimating the acoustic reflectance on a wavy epoxy coating surface, a probabilistic model was developed to represent the multiple irregular reflections of the acoustic wave from the wavy surface on the basis of the simulated annealing technique. A number of epoxy-coated concrete specimens were prepared and exposed to accelerated aging conditions to induce an artificial aging degradation in them. The acoustic impedance of the degraded epoxy coating was estimated successfully by minimizing the error between a waveform calculated from the mathematical model and a waveform measured from the surface of the rough coating.

Hansen solubility parameters for a carbon fiber/epoxy composite

DEFF Research Database (Denmark)

Launay, Helene; Hansen, Charles M.; Almdal, Kristoffer

2007-01-01

In this study, the physical affinity between an epoxy matrix and oxidized, unsized carbon fibers has been evaluated using Hansen solubility (cohesion) parameters (HSP). A strong physical compatibility has been shown, since their respective HSP are close. The use of a glassy carbon substrate...... as a model for unsized carbon fiber has been demonstrated as appropriate for the study of interactions between the materials in composite carbon fiber-epoxy systems. The HSP of glassy carbon are similar to those of carbon fibers and epoxy matrix. (C) 2007 Elsevier Ltd. All rights reserved....

Electrical and Mechanical Properties of 3D-Printed Graphene-Reinforced Epoxy

Science.gov (United States)

Compton, Brett G.; Hmeidat, Nadim S.; Pack, Robert C.; Heres, Maximilian F.; Sangoro, Joshua R.

2018-03-01

Recent developments in additive manufacturing have demonstrated the potential for thermoset polymer feedstock materials to achieve high strength, stiffness, and functionality through incorporation of structural and functional filler materials. In this work, graphene was investigated as a potential filler material to provide rheological properties necessary for direct-write three-dimensional (3D) printing and electrostatic discharge properties to the printed component. The rheological properties of epoxy/graphene mixtures were characterized, and printable epoxy/graphene inks formulated. Sheet resistance values for printed epoxy/graphene composites ranged from 0.67 × 102 Ω/sq to 8.2 × 103 Ω/sq. The flexural strength of printed epoxy/graphene composites was comparable to that of cast neat epoxy ( 80 MPa), suggesting great potential for these new materials in multifunctional 3D-printed devices.

Adhesive properties and adhesive joints strength of graphite/epoxy composites

Science.gov (United States)

Rudawska, Anna; Stančeková, Dana; Cubonova, Nadezda; Vitenko, Tetiana; Müller, Miroslav; Valášek, Petr

2017-05-01

The article presents the results of experimental research of the adhesive joints strength of graphite/epoxy composites and the results of the surface free energy of the composite surfaces. Two types of graphite/epoxy composites with different thickness were tested which are used to aircraft structure. The single-lap adhesive joints of epoxy composites were considered. Adhesive properties were described by surface free energy. Owens-Wendt method was used to determine surface free energy. The epoxy two-component adhesive was used to preparing the adhesive joints. Zwick/Roell 100 strength device were used to determination the shear strength of adhesive joints of epoxy composites. The strength test results showed that the highest value was obtained for adhesive joints of graphite-epoxy composite of smaller material thickness (0.48 mm). Statistical analysis of the results obtained, the study showed statistically significant differences between the values of the strength of the confidence level of 0.95. The statistical analysis of the results also showed that there are no statistical significant differences in average values of surface free energy (0.95 confidence level). It was noted that in each of the results the dispersion component of surface free energy was much greater than polar component of surface free energy.

Mechanical properties of multi-walled carbon nanotube/epoxy polysulfide nanocomposite

International Nuclear Information System (INIS)

Shirkavand Hadavand, Behzad; Mahdavi Javid, Kimya; Gharagozlou, Mehrnaz

2013-01-01

Highlights: ► Preparation of epoxy polysulfide nanocomposite. ► Multi-walled carbon nanotubes have been modified and dispersed in epoxy polysulfide matrix. ► Mechanical properties of MWNT/epoxy polysulfide have been studied. - Abstract: In this research, multi-walled carbon nanotubes (MWCNTs) were modified by acid functionalization (H 2 SO 4 :HNO 3 = 1:3 by volume) and then mechanical properties of reinforced epoxy polysulfide resin by the both pure and treated MWNTs have been evaluated. For achieving this goal, different weight percentages of pure and treated MWCNT (0.1–0.3 wt%) were dispersed in the epoxy polysulfide resin separately and then mixed with curing agent. Experimental results have shown significant difference between acid treated and untreated MWCNTs in mechanical properties of epoxy polysulfide nanocomposites. In nanocomposite with 0.1–0.3% acid treated MWCNTs we observed increase of Young’s modulus from 458 to 723 MPa, tensile strength from 5.29 to 8.83 MPa and fracture strain from 0.16% to 0.25%. For understanding the structure and morphology of nanocomposite, the dispersion states were studied using scanning electron microscopy (SEM) and field emission electron microscopy (FESEM). The results showed better dispersion of modified carbon nanotube than unmodified in polymeric matrix

Kevlar 49/Epoxy COPV Aging Evaluation

Science.gov (United States)

Sutter, James K.; Salem, Jonathan L.; Thesken, John C.; Russell, Richard W.; Littell, Justin; Ruggeri, Charles; Leifeste, Mark R.

2008-01-01

NASA initiated an effort to determine if the aging of Kevlar 49/Epoxy composite overwrapped pressure vessels (COPV) affected their performance. This study briefly reviews the history and certification of composite pressure vessels employed on NASA Orbiters. Tests to evaluate overwrap tensile strength changes compared 30 year old samples from Orbiter vessels to new Kevlar/Epoxy pressure vessel materials. Other tests include transverse compression and thermal analyses (glass transition and moduli). Results from these tests do not indicate a noticeable effect due to aging of the overwrap materials.

EUV patterning using CAR or MOX photoresist at low dose exposure for sub 36nm pitch

Science.gov (United States)

Thibaut, Sophie; Raley, Angélique; Lazarrino, Frederic; Mao, Ming; De Simone, Danilo; Piumi, Daniele; Barla, Kathy; Ko, Akiteru; Metz, Andrew; Kumar, Kaushik; Biolsi, Peter

2018-04-01

The semiconductor industry has been pushing the limits of scalability by combining 193nm immersion lithography with multi-patterning techniques for several years. Those integrations have been declined in a wide variety of options to lower their cost but retain their inherent variability and process complexity. EUV lithography offers a much desired path that allows for direct print of line and space at 36nm pitch and below and effectively addresses issues like cycle time, intra-level overlay and mask count costs associated with multi-patterning. However it also brings its own sets of challenges. One of the major barrier to high volume manufacturing implementation has been hitting the 250W power exposure required for adequate throughput [1]. Enabling patterning using a lower dose resist could help move us closer to the HVM throughput targets assuming required performance for roughness and pattern transfer can be met. As plasma etching is known to reduce line edge roughness on 193nm lithography printed features [2], we investigate in this paper the level of roughness that can be achieved on EUV photoresist exposed at a lower dose through etch process optimization into a typical back end of line film stack. We will study 16nm lines printed at 32 and 34nm pitch. MOX and CAR photoresist performance will be compared. We will review step by step etch chemistry development to reach adequate selectivity and roughness reduction to successfully pattern the target layer.

Preparation of novel, nanocomposite stannoxane-based organic-inorganic epoxy polymers containing ionic bonds

Czech Academy of Sciences Publication Activity Database

Strachota, Adam; Ribot, F.; Matějka, Libor; Whelan, P.; Starovoytova, Larisa; Pleštil, Josef; Steinhart, Miloš; Šlouf, Miroslav; Hromádková, Jiřina; Kovářová, Jana; Špírková, Milena; Strachota, Beata

2012-01-01

Roč. 45, č. 1 (2012), s. 221-237 ISSN 0024-9297 R&D Projects: GA AV ČR IAA400500701; GA ČR GAP108/11/2151 Institutional research plan: CEZ:AV0Z40500505 Keywords : stannoxane * organic-inorganic hybrid * epoxy Subject RIV: CD - Macromolecular Chemistry Impact factor: 5.521, year: 2012

Surface modification of titanium hydride with epoxy resin via microwave-assisted ball milling

International Nuclear Information System (INIS)

Ning, Rong; Chen, Ding; Zhang, Qianxia; Bian, Zhibing; Dai, Haixiong; Zhang, Chi

2014-01-01

Highlights: • TiH 2 was modified with epoxy resin by microwave-assisted ball milling. • The epoxy ring was opened under the coupling effect of microwave and ball milling. • Microwave-assisted ball milling improved the compatibility of TiH 2 with epoxy. - Abstract: Surface modification of titanium hydride with epoxy resin was carried out via microwave-assisted ball milling and the products were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), thermo-gravimetry (TG) and Fourier transform infrared spectroscopy (FT-IR). A sedimentation test was performed to investigate the compatibility of the modified nano titanium hydride with the epoxy resin. The results show that the epoxy resin molecules were grafted on the surface of nano titanium hydride particles during the microwave-assisted ball milling process, which led to the improvement of compatibility between the nanoparticles and epoxy resin. According to the FT-IR, the grafting site was likely to be located around the epoxy group due to the fact that the epoxy ring was opened. However, compared with microwave-assisted ball milling, the conventional ball milling could not realize the surface modification, indicating that the coupling effect of mechanical force and microwave played a key role during the process

Surface Modifier-Free Organic-Inorganic Hybridization To Produce Optically Transparent and Highly Refractive Bulk Materials Composed of Epoxy Resins and ZrO2 Nanoparticles.

Science.gov (United States)

Enomoto, Kazushi; Kikuchi, Moriya; Narumi, Atsushi; Kawaguchi, Seigou

2018-04-25

Surface modifier-free hybridization of ZrO 2 nanoparticles (NPs) with epoxy-based polymers is demonstrated for the first time to afford highly transparent and refractive bulk materials. This is achieved by a unique and versatile hybridization via the one-pot direct phase transfer of ZrO 2 NPs from water to epoxy monomers without any aggregation followed by curing with anhydride. Three types of representative epoxy monomers, bisphenol A diglycidyl ether (BADGE), 3,4-epoxycyclohexylmethyl-3',4'-epoxycyclohexane carboxylate (CEL), and 1,3,5-tris(3-(oxiran-2-yl)propyl)-1,3,5-triazinane-2,4,6-trione (TEPIC), are used to produce transparent viscous dispersions. The resulting ZrO 2 NPs are thoroughly characterized using dynamic light scattering (DLS), transmission electron microscopy (TEM), Fourier transform infrared (FT-IR), and solid-state 13 C CP/MAS NMR measurements. The results from DLS and TEM analyses indicate nanodispersion of ZrO 2 into epoxy monomers as a continuous medium. A surface modification mechanism and the binding fashion during phase transfer are proposed based on the FT-IR and solid-state 13 C CP/MAS NMR measurements. Epoxy-based hybrid materials with high transparency and refractive index are successfully fabricated by heat curing or polymerizing a mixture of monomers containing epoxy-functionalized ZrO 2 NPs and methylhexahydrophthalic anhydride in the presence of a phosphoric catalyst. The TEM and small-angle X-ray scattering measurements of the hybrids show a nanodispersion of ZrO 2 in the epoxy networks. The refractive index at 594 nm ( n 594 ) increases up to 1.765 for BADGE-based hybrids, 1.667 for CEL-based hybrids, and 1.693 for TEPIC-based hybrids. Their refractive indices and Abbe's numbers are quantitatively described by the Lorentz-Lorenz effective medium expansion theory. Their transmissivity is also reasonably explained using Fresnel refraction, Rayleigh scattering, and the Lambert-Beer theories. This surface modifier-free hybridization

Microstructure and strain rate effects on the mechanical behavior of particle reinforced epoxy-based reactive materials

Science.gov (United States)

White, Bradley William

The effects of reactive metal particles on the microstructure and mechanical properties of epoxy-based composites is investigated in this work. Particle reinforced polymer composites show promise as structural energetic materials that can provide structural strength while simultaneously being capable of releasing large amounts of chemical energy through highly exothermic reactions occurring between the particles and with the matrix. This advanced class of materials is advantageous due to the decreased amount of high density inert casings needed for typical energetic materials and for their ability to increase payload expectancy and decrease collateral damage. Structural energetic materials can be comprised of reactive particles that undergo thermite or intermetallic reactions. In this work nickel (Ni) and aluminum (Al) particles were chosen as reinforcing constituents due to their well characterized mechanical and energetic properties. Although, the reactivity of nickel and aluminum is well characterized, the effects of their particle size, volume fractions, and spatial distribution on the mechanical behavior of the epoxy matrix and composite, across a large range of strain rates, are not well understood. To examine these effects castings of epoxy reinforced with 20--40 vol.% Al and 0--10 vol.% Ni were prepared, while varying the aluminum nominal particle size from 5 to 50 mum and holding the nickel nominal particle size constant at 50 mum. Through these variations eight composite materials were produced, possessing unique microstructures exhibiting different particle spatial distributions and constituent makeup. In order to correlate the microstructure to the constitutive response of the composites, techniques such as nearest-neighbor distances, and multiscale analysis of area fractions (MSAAF) were used to quantitatively characterize the microstructures. The composites were investigated under quasi-static and dynamic compressive loading conditions to characterize

Structure and properties of binary polystyrene-epoxy acrylate oligomer mixtures irradiated by electron beams

International Nuclear Information System (INIS)

Lomonosova, N.V.

1995-01-01

The change in the structure of oriented polymer-oligomer systems based on polystyrene (PS) with M > 10 6 and epoxy acrylate oligomers (aliphatic and aromatic) under irradiation by accelerated electrons was studied using birefringence, isometric heating, IR dichroism, and thermooptical analysis. Mechanical properties of these systems were investigated. It was found that, by adding aliphatic epoxy acrylate to PS and further irradiating this mixture, one can obtain both isotropic and oriented composites with higher strengths, elasticity moduli, and glass transition temperatures

Epoxy resin/phosphonium ionic liquid/carbon nanofiller systems: Chemorheology and properties

Directory of Open Access Journals (Sweden)

H. Maka

2014-10-01

Full Text Available Epoxy nanocomposites with commercial carbon nanotubes (CNT or graphene (GN have been prepared using phosphonium ionic liquid [trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl phosphinate, IL-f]. IL-f served simultaneously as nanofiller dispersing medium and epoxy resin catalytic curing agent. An influence of IL-f/epoxy weight ratio (3, 6 and 9/100, phr, carbon nanofiller type and content on viscosity of epoxy compositions during storage at ambient temperature was evaluated. Curing process was controlled for neat and CNT or GN modified epoxy compositions (0.25-1.0 wt.% load using differential scanning calorimetry and rheometry. Epoxy nanocomposites exhibited slightly increased glass transition temperature values (146 to 149°C whereas tan δ and storage modulus decreased (0.30 to 0.27 and 2087 to 1070 MPa, respectively as compared to reference material. Crosslink density regularly decreased for composites with increasing CNT content (11 094 to 7 020 mol/m3. Electrical volume resistivity of the nanocomposites was improved in case of CNT to 4•101 Ω•m and GN to 2•105 Ω•m (nanofiller content 1 wt.%. Flame retardancy was found for modified epoxy materials with as low GN and phosphorus content as 0.25 and 0.7 wt.%, respectively (increase of limiting oxygen index to 26.5%.

A study on the characteristics of modified and novolac type epoxy resin based neutron shielding material

Energy Technology Data Exchange (ETDEWEB)

Cho, Soo Haeng; Hong, Sun Seok; Oh, Seung Chul; Do, Jae Bum [Korea Atomic Energy Research Institute, Taejon (Korea)

1998-10-01

Because the exposure to radiation in the nuclear facilities can be fatal to human, it is important to reduce the radiation dose level to a tolerable level. The purpose of this study is to develop highly effective neutron shielding materials for the shipping and storage cask of radioactive materials or in the nuclear/radiation facilities. In this study, we developed modified and novolac type epoxy resin based neutron shielding materials and their various material properties, including neutron shielding ability, prolonged time heat resistance, thermal and mechanical properties were evaluated experimently. (author). 31 refs., 27 figs., 16 tabs.

Energy absorption and failure response of silk/epoxy composite square tubes: Experimental

DEFF Research Database (Denmark)

Oshkovr, Simin Ataollahi; Taher, Siavash Talebi; A. Eshkoor, Rahim

2012-01-01

This paper focuses on natural silk/epoxy composite square tubes energy absorption and failure response. The tested specimens were featured by a material combination of different lengths and same numbers of natural silk/epoxy composite layers in form of reinforced woven fabric in thermosetting epoxy...

High renewable content sandwich structures based on flax-basalt hybrids and biobased epoxy polymers

Science.gov (United States)

Colomina, S.; Boronat, T.; Fenollar, O.; Sánchez-Nacher, L.; Balart, R.

2014-05-01

In the last years, a growing interest in the development of high environmental efficiency materials has been detected and this situation is more accentuated in the field of polymers and polymer composites. In this work, green composite sandwich structures with high renewable content have been developed with core cork materials. The base resin for composites was a biobased epoxy resin derived from epoxidized vegetable oils. Hybrid basalt-flax fabrics have been used as reinforcements for composites and the influence of the stacking sequence has been evaluated in order to optimize the appropriate laminate structure for the sandwich bases. Core cork materials with different thickness have been used to evaluate performance of sandwich structures thus leading to high renewable content composite sandwich structures. Results show that position of basalt fabrics plays a key role in flexural fracture of sandwich structures due to differences in stiffness between flax and basalt fibers.

Measurements of print-through in graphite fiber epoxy composites

Science.gov (United States)

Jaworske, Donald A.; Jeunnette, Timothy T.; Anzic, Judith M.

1989-01-01

High-reflectance accurate-contour mirrors are needed for solar dynamic space power systems. Graphite fiber epoxy composites are attractive candidates for such applications owing to their high modulus, near-zero coefficient of thermal expansion, and low mass. However, mirrors prepared from graphite fiber epoxy composite substrates often exhibit print-through, a distortion of the surface, which causes a loss in solar specular reflectance. Efforts to develop mirror substrates without print-through distortion require a means of quantifying print-through. Methods have been developed to quantify the degree of print-through in graphite fiber epoxy composite specimens using surface profilometry.

Void-free epoxy castings for cryogenic insulators and seals

International Nuclear Information System (INIS)

Quirk, J.F.

1983-01-01

The design of the Westinghouse Magnet for the Oak Ridge National Laboratory's Large Coil Program (LCP) incorporates a main lead bushing which transmits heat-leak loads by conduction to the supercritical helium stream. The bushing, which consists of epoxy resin cast about a copper conductor, must be electrically insulated, vacuum tight and be capable of withstanding the stresses encountered in cryognic service. The seal design of the bushing is especially important; leakage from either the helium system or the external environment into the vacuum will cause the magnet to quench. Additionally, the epoxy-resin casting must resist mechanical loads caused by the weight of leads attached to the bushing and thermal stresses transmitted to the epoxy via the conductor. The epoxy resin is cast about the conductor in such a way as to provide the required vacuum tight seal. The technique by which this is accomplished is reviewed. Equally important is the elimination of voids in the epoxy which will act as stress-concentrating discontinuities during cooling to or warming from 4K. The types of voids that could be expected and their causes are described. The paper reviews techniques employed to eliminate voids within the cast-resin portion of the bushing

Comparison of tensile strength of different carbon fabric reinforced epoxy composites

Directory of Open Access Journals (Sweden)

Jane Maria Faulstich de Paiva

2006-03-01

Full Text Available Carbon fabric/epoxy composites are materials used in aeronautical industry to manufacture several components as flaps, aileron, landing-gear doors and others. To evaluate these materials become important to know their mechanical properties, for example, the tensile strength. Tensile tests are usually performed in aeronautical industry to determinate tensile property data for material specifications, quality assurance and structural analysis. For this work, it was manufactured four different laminate families (F155/PW, F155/HS, F584/PW and F584/HS using pre-impregnated materials (prepregs based on F155TM and F584TM epoxy resins reinforced with carbon fiber fabric styles Plain Weave (PW and Eight Harness Satin (8HS. The matrix F155TM code is an epoxy resin type DGEBA (diglycidil ether of bisphenol A that contains a curing agent and the F584TM code is a modified epoxy resin type. The laminates were obtained by handing lay-up process following an appropriate curing cycle in autoclave. The samples were evaluated by tensile tests according to the ASTM D3039. The F584/PW laminates presented the highest values of tensile strength. However, the highest modulus results were determined for the 8HS composite laminates. The correlation of these results emphasizes the importance of the adequate combination of the polymeric matrix and the reinforcement arrangement in the structural composite manufacture. The microscopic analyses of the tested specimens show valid failure modes for composites used in aeronautical industry.

Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

Energy Technology Data Exchange (ETDEWEB)

Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

2015-08-01

Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

Characterization of epoxy hybrid composites filled with cellulose fibers and nano-SiC

KAUST Repository

Alamri, H.

2012-04-06

Three different approaches have been applied and investigated to enhance the thermal and mechanical properties of epoxy resin. Epoxy system reinforced with either recycled cellulose fibers (RCF) or nanosilicon carbide (n-SiC) particles as well as with both RCF and n-SiC has been fabricated and investigated. The effect of RCF/n-SiC dispersion on the mechanical and thermal properties of these composites has been characterized. The fracture surface morphology and toughness mechanisms were investigated by scanning electron microscopy. The dispersion of n-SiC particles into epoxy nanocomposites was studied by synchrotron radiation diffraction and transmission electron microscopy. Results indicated that mechanical properties increased as a result of the addition of n-SiC. The presence of RCF layers significantly increased the mechanical properties of RCF/epoxy composites when compared with neat epoxy and its nanocomposites. The influence of the addition of n-SiC to RCF/epoxy composites in mechanical properties was found to be positive in toughness properties. At high temperatures, thermal stability of neat epoxy increased due to the presence of either n-SiC particles or RCF layers. However, the presence of RCF accelerated the thermal degradation of neat epoxy as well as the addition of n-SiC to RCF/epoxy samples increased the rate of the major thermal degradation. © 2012 Wiley Periodicals, Inc.

Exit Presentation: Infrared Thermography on Graphite/Epoxy

Science.gov (United States)

Comeaux, Kayla

2010-01-01

This slide presentation reports on the internship project that was accomplished during the summer of 2010. The objectives of the project were to: (1) Simulate Flash Thermography on Graphite/Epoxy Flat Bottom hole Specimen and thin void specimens, (2) Obtain Flash Thermography data on Graphite/Epoxy flat bottom hole specimens, (3) Compare experimental results with simulation results, Compare Flat Bottom Hole Simulation with Thin Void Simulation to create a graph to determine size of IR Thermography detected defects

Realtime 3D stress measurement in curing epoxy packaging

DEFF Research Database (Denmark)

Richter, Jacob; Hyldgård, A.; Birkelund, Karen

2007-01-01

This paper presents a novel method to characterize stress in microsystem packaging. A circular p-type piezoresistor is implemented on a (001) silicon chip. We use the circular stress sensor to determine the packaging induced stress in a polystyrene tube filled with epoxy. The epoxy curing process...

Effect of pulse electron beam characteristics on internal friction and structural alterations in epoxy

International Nuclear Information System (INIS)

Zaikin, Yu.A.; Ismailova, G.A.; Al-Sheikhly, M.

2007-01-01

Temperature dependence of internal friction is experimentally studied in epoxy irradiated by 2.5 MeV pulse electron beam to different doses. Time dependence of internal friction characteristics associated with radiation-induced processes of polymer scission and cross-linking is analyzed and discussed. Experimental data on kinetics of structural transformations in epoxy are interpreted on the base of analytical solutions of differential equations for free radical accumulation during and after irradiation subject to the pulse irradiation mode and an arbitrary effective order of radical recombination

Acoustic profilometry of interphases in epoxy due to segregation and diffusion using Brillouin microscopy

Energy Technology Data Exchange (ETDEWEB)

Mueller, U; Bactavatchalou, R; Baller, J; Philipp, M; Sanctuary, R; Zielinski, B; Krueger, J K [Laboratoire de Physique des Materiaux, Universite du Luxembourg, 162A, Avenue de la Faiencerie, L-1115 Luxembourg (Luxembourg); Alnot, P; Possart, W [Laboratoire Europeen de Recherche Universitaire Saarland-Lorraine (Germany)], E-mail: mail@tauron.de

2008-02-15

Reactive network forming polymer systems like epoxies are of huge technological interest because of their adhesive properties based on specific interactions with a large variety of materials. These specific interactions alter the morphology of the epoxy within areas determined by the correlation length of these interactions. The changed morphology leads to interphases with altered (mechanical) properties. Besides these surface-induced interphases, bulk interphases do occur due to segregation, crystallization, diffusion, etc. A new experimental technique to characterize such mechanical interphases is {mu}-Brillouin spectroscopy ({mu}-BS). With {mu}-BS, we studied interphases and their formation in epoxies due to segregation of the constituent components and due to selective diffusion of one component. In the latter case, we will demonstrate the influence of changing the boundary conditions of the diffusion process on the shape of the interphase.

Synthesis and characterization of polyimide-epoxy hybrid films

International Nuclear Information System (INIS)

Butt, M.S.; Akhter, Z.; Siddiqi, H.M.

2011-01-01

Composites from polyimide and epoxy-amine were prepared aiming for enhancing its thermal and mechanical properties. Polyimide-epoxy-amine hybrid films were prepared by blending of polyimide and epoxy-amine in different ratios whereas, polyimide was prepared by reacting 1,2-di(p-aminophenyloxy)ethylene with 3,3/sub '/4,4/sub '/-benzophenone tetracarboxylic acid dianhydride. The blend systems with Araldite LY564 (1,4-butanediolediglycidyl ether) (BDDE) and Hardener HY2954 (3,3/sub '/-dimethyl-4,4/sub '/-diamino dicyclohexyl)methane (MACM) were investigated in term of thermal, mechanical and viscoelastic measurements. Thermal stability was determined using thermogravimetric analysis. The effect of the polyimide content on the glass transition temperature (Tg) and thermal stability was observed. Viscoelastic measurements showed that the glass transition temperature shifted with the increase of polyimide content. The composites showed higher thermal stability in comparison with neat epoxy-amine matrix for higher polyimide concentration. The effect of polyimide content on the mechanical properties was also investigated. The tensile measurements of the films showed that with the increase of polyimide content the tensile modulus of the films was increased. (author)

Diffusion and solubility of Au implanted into the AZ1350 photoresist

International Nuclear Information System (INIS)

Soares, M.R.F.; Kaschny, J.R.A.; Santos, J.H.R. dos; Amaral, L.; Behar, M.; Fink, D.

2000-01-01

In the present paper we report diffusion and solubility results for Au into the photoresist AZ1350. Au was implanted into AZ1350 films at very low energy (E=20 keV) and fluences (PHI=10 12 and 5x10 12 Au/cm 2 ). In this way the radiation damage introduced by the implantation process was minimized and cluster formation was avoided. Annealing was performed in the 150-300 deg. C temperature range and the as implanted and thermal treated samples were analyzed using the Rutherford backscattering (RBS) technique. For the lowest implantation fluence the results have shown a regular atomic diffusion process characterized by an activation energy of E a =640 meV. Instead, for PHI=5x10 12 Au/cm 2 the diffusional mechanism has revealed the effects of the radiation damage. In addition solubility measurements indicate that the solubility limit at 250 deg. C is of the order 0.3 at.%

Thermal properties and corrosion resistance of organoclay/epoxy resin film

Science.gov (United States)

Baiquni, M.; Soegijono, B.

2018-03-01

Hybrid materials organoclay/epoxy resin films were prepared by varying organoclay content in epoxy resin as a matrix. The film were investigated by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), and thermal conductivity. TGA and FT-IR results confirmed that the melting temperature shifted to a lower point. The thermal conductivity and corrosion resistant generally increase with increasing organoclay content. The changes on these properties may due to cross link between organoclay and epoxy.

Evaluation of Impact Strength of Epoxy Based Hybrid Composites Reinforced with E-Glass/Kevlar 49

Directory of Open Access Journals (Sweden)

SUBHAN ALIJOGI

2017-10-01

Full Text Available In hybridization different fibers are stacked layer by layer to produce laminates have specific strength and stiffness and employed in light weight high strength applications. Physically mean fabricated hybrid composites used in aerospace, under water, body armors and armed forces establishment. In present work drop-weight impact response of hybrid composites were investigated by making laminates of hybrid composites. In Hybridization layers of E-glass (roving and Kevlar 49 fabrics stacked with epoxy resin. The layers formulation was set up by hand layup method. Impregnationsof epoxy resin of commercial grade (601A in fabrics were accomplished by VRTM (Vacuum Bagging Resin Transfer Molding technique. Layup placementof Glass fibers/ Kevlar at 0°/90°, 45°/45° and 30°/60° were set for this work. Mechanical properties such as impact strength, bear resistance and break resistance were analyzed by usingASTM D-256 and D-3763 standard.Experimental investigation was conducted using instrumented Dart impact and Izod Impact test. E-glass/Kevlar 49 at layup 0°/90°and 30°/60°exhibited improvedimpact strength than 45°/45°. The surface morphology and fractography were also investigated by capturing different images of Specimens by using the SEM (Scanning Electron Microscopy. The fiberreinforcement and matrix fracture were also observed by using SEM.The SEM images suggest that epoxy resin tightly bonded with Kevlar fibers whereas Glass fibers were pulled out from laminations.

Evaluation of impact strength of epoxy based hybrid composites reinforced with e-glass/kevlar 49

International Nuclear Information System (INIS)

Jogi, S.A.; Memon, I.A.; Baloch, M.; Chandio, A.D.

2017-01-01

In hybridization different fibers are stacked layer by layer to produce laminates have specific strength and stiffness and employed in light weight high strength applications. Physically mean fabricated hybrid composites used in aerospace, under water, body armors and armed forces establishment. In present work drop-weight impact response of hybrid composites were investigated by making laminates of hybrid composites. In Hybridization layers of E-glass (roving) and Kevlar 49 fabrics stacked with epoxy resin. The layers formulation was set up by hand layup method. Impregnations of epoxy resin of commercial grade (601A) in fabrics were accomplished by VRTM (Vacuum Bagging Resin Transfer Molding) technique. Layup placementof Glass fibers/ Kevlar at 0 degree/90 degree, 45 degree/45 degree and 30 degree/60 degree were set for this work. Mechanical properties such as impact strength, bear resistance and break resistance were analyzed by using ASTM D-256 and D-3763 standard. Experimental investigation was conducted using instrumented Dart impact and Izod Impact test. E-glass/Kevlar 49 at layup 0 degree/90 degree and 30 degree/60 degree exhibited improvedimpact strength than 45 degree/45 degree. The surface morphology and fractography were also investigated by capturing different images of Specimens by using the SEM (Scanning Electron Microscopy). The fiberreinforcement and matrix fracture were also observed by using SEM.The SEM images suggest that epoxy resin tightly bonded with Kevlar fibers whereas Glass fibers were pulled out from laminations. (author)

Preparation and Various Characteristics of Epoxy/Alumina Nanocomposites

Science.gov (United States)

Kozako, Masahiro; Ohki, Yoshimichi; Kohtoh, Masanori; Okabe, Shigemitsu; Tanaka, Toshikatsu

Epoxy/ alumina nanocomposites were newly prepared by dispersing 3, 5, 7, and 10 weight (wt) % boehmite alumina nanofillers in a bisphenol-A epoxy resin using a special two-stage direct mixing method. It was confirmed by scanning electron microscopy imaging that the nanofillers were homogeneously dispersed in the epoxy matrix. Dielectric, mechanical, and thermal properties were investigated. It was elucidated that nanofillers affects various characteristics of epoxy resins, when they are nanostructrued. Such nano-effects we obtained are summarized as follows. Partial discharge resistance increases as the filler content increases; e.g. 7 wt% nanofiller content creates a 60 % decrease in depth of PD-caused erosion. Weibull analysis shows that short-time electrical treeing breakdown time is prolonged to 265 % by 5 wt% addition of nanofillers. But there was more data scatter in nanocomposites than in pure epoxy. Permittivity tends to increase from 3.7 to 4.0 by 5 wt% nanofiller addition as opposed to what was newly found in the recent past. Glass transition temperature remains unchanged as 109 °C. Mechanical properties such as flexural strength and flexural modulus increase; e.g. flexural strength and flexural modulus are improved by 5 % and 8 % with 5 wt% content, respectively. Excess addition causes a reverse effect. It is concluded from permittivity and glass transition temperature characteristics that interfacial bonding seems to be more or less weak in the nanocomposite specimens prepared this time, even though mechanical strengths increase. There is a possibility that the nanocomposites specimens will be improved in interfacial quality.

Liquid crystalline epoxy nanocomposite material for dental application.

Science.gov (United States)

Tai, Yun-Yuan; Hsu, Sheng-Hao; Chen, Rung-Shu; Su, Wei-Fang; Chen, Min-Huey

2015-01-01

Novel liquid crystalline epoxy nanocomposites, which exhibit reduced polymerization shrinkage and effectively bond to tooth structures, can be applied in esthetic dentistry, including core and post systems, direct and indirect restorations, and dental brackets. The purposes of this study were to investigate the properties of liquid crystalline epoxy nanocomposites including biocompatibility, microhardness, and frictional forces of bracket-like blocks with different filler contents for further clinical applications. In this study, we evaluated liquid crystalline epoxy nanocomposite materials that exhibited various filler contents, by assessing their cell activity performance using a 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide assay and their microhardness with or without thermocycling. We also evaluated the frictional force between bracket-like duplicates and commercially available esthetic bracket systems using Instron 5566. The liquid crystalline epoxy nanocomposite materials showed good biocompatibility. The materials having high filler content demonstrated greater microhardness compared with commercially available bracket materials, before and after the thermocycling treatment. Thus, manufacturing processes are important to reduce frictional force experienced by orthodontic brackets. The microhardness of the bracket-like blocks made by our new material is superior to the commercially available brackets, even after thermocycling. Our results indicate that the evaluated liquid crystalline epoxy nanocomposite materials are of an appropriate quality for application in dental core and post systems and in various restorations. By applying technology to refine manufacturing processes, these new materials could also be used to fabricate esthetic brackets for orthodontic treatment. Copyright © 2014. Published by Elsevier B.V.

The effects of MWNT on thermal conductivity and thermal mechanical properties of epoxy

Science.gov (United States)

Ismadi, A. I.; Othman, R. N.

2017-12-01

Multiwall nanotube (MWNT) was used as filler in various studies to improve thermal conductivity and mechanical properties of epoxy. Present study varied different weight loading (0, 0.1 %, 0.5 %, 1 %, 1.5 %, 3 % and 5 %) of MWNT in order to observe the effects on the epoxy. Nanocomposite was analyzed by dynamic-mechanical thermal analyser (DMTA) and KD2 pro analyzer. DMTA measured storage modulus (E') and glass transition temperature (Tg) of the nanocomposite. Result showed that Tg value of neat epoxy is higher than all MWNT epoxy nanocomposite. Tg values drop from 81.55 °C (neat epoxy) to 65.03 °C (at 0.1 wt%). This may happen due to the agglomeration of MWNT in the epoxy. However, Tg values increases with the increase of MWNT wt%. Tg values increased from 65.03 °C to 78.53 °C at 1 wt%. Increment of storage modulus (E') at 3 °C (glassy region) was observed as the MWNT loading increases. Maximum value of E' during glassy region was observed to be at 5 wt% with (7.26±0.7) E+08 Pa compared to neat epoxy. On the contrary, there is slight increased and slight decreased with E' values at 100 °C (rubbery region) for all nanocomposite. Since epoxy exhibits low thermal conductivity properties, addition of MWNT has enhanced the properties. Optimum value of thermal conductivity was observed at 3 wt%. The values increased up to 9.03 % compared to neat epoxy. As expected, the result showed decrease value in thermal conductivity at 5 wt% as a result of agglomeration of MWNT in the epoxy.

A new fabrication process for uniform SU-8 thick photoresist structures by simultaneously removing edge bead and air bubbles

International Nuclear Information System (INIS)

Lee, Hun; Lee, Kangsun; Ahn, Byungwook; Xu, Jing; Xu, Linfeng; Oh, Kwang W

2011-01-01

This paper proposes a new SU-8 fabrication process to simultaneously remove edge bead and tiny air bubbles by spraying out edge bead removal (EBR) fluid over the entire surface of photoresist. In particular, the edge bead and air bubbles can cause an air gap between a film mask and a photoresist surface during UV exposure. The diffraction effect of UV light by the air gap leads to inaccurate and non-uniform SU-8 patterns. In this study, we demonstrate a simple method using EBR treatment to simultaneously eliminate the edge bead at the edge of wafer and tiny air bubbles inside SU-8. The profiles of thickness variation of SU-8 films with/without the EBR treatment are measured. The results show that the proposed EBR treatment can successfully remove the edge bead and air bubbles over the entire SU-8 films. The average pattern uniformity of SU-8 is improved from 50.5% to 11.3% in the case of 200 µm thickness. This method is simple and inexpensive, compared to a standard EBR process, because it does not require specialized equipment and it can be applied regardless of substrate geometry (e.g. circular wafer and rectangular slide glass).

Impact behavior of f-silica and amine terminated polybutadiene co-acrylonitrile rubber modified novolac epoxy/Kevlar nanocomposites

Science.gov (United States)

Kavita, Pal, Vijayeta; Tiwari, R. K.

2018-05-01

In the present work, nano-fumed silica treated with 3-Glycidoxypropyl trimethoxy silane (f-silica) was used as a nanoreinforcement in the fabrication of amine terminated polybutadiene co-acrylonitrile rubber (ATBN) modified Kevlar/epoxy based nanocomposites. Nanocomposites with different f-silica loading (0, 0.5, 1.0 and 2.0 wt. %) and having same ATBN (10 wt. %) were made and characterized by Izod impact test for evaluating impact strength values. All the nanocomposites showed better impact strength than neat Kevlar/novolac epoxy based composite.

Plant Oil-Derived Epoxy Polymers toward Sustainable Biobased Thermosets.

Science.gov (United States)

Wang, Zhongkai; Yuan, Liang; Ganewatta, Mitra S; Lamm, Meghan E; Rahman, Md Anisur; Wang, Jifu; Liu, Shengquan; Tang, Chuanbing

2017-06-01

Epoxy polymers (EPs) derived from soybean oil with varied chemical structures are synthesized. These polymers are then cured with anhydrides to yield soybean-oil-derived epoxy thermosets. The curing kinetic, thermal, and mechanical properties are well characterized. Due to the high epoxide functionality per epoxy polymer chain, these thermosets exhibit tensile strength over an order of magnitude higher than a control formulation with epoxidized soybean oil. More importantly, thermosetting materials ranging from soft elastomers to tough thermosets can be obtained simply by using different EPs and/or by controlling feed ratios of EPs to anhydrides. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Chemical changes and tensile and electrical properties of epoxy ...

African Journals Online (AJOL)

The properties of epoxy rsesin can be improved by the use of nanofiller such as carbon black (CB), The nanocomposite was synthesized by dispersion via sonication and shear mixing. The morphology, surface chemistry and the structure of CB and the epoxy/CB nanocomposites were investigated using XPS, FTIR, FESEM, ...

Aging in CTBN modified epoxy resin stocks

International Nuclear Information System (INIS)

Creed, K.E. Jr.

1979-01-01

The cause of degradation in the glass transition temperature (T/sub G/) of a partially crystallized polymer was investigated. Sample epoxy resin filled capacitors were cured at 90 0 C for 24 hours, then stored at room atmospheric conditions. These showed typical degradation in T/sub G/ after storage for one month. One set of epoxy resin castings was stored at room atmosphere and another set was stored in a dry box at 0% relative humidity and 27 0 C. The samples at room atmospheric conditions showed typical degradation in T/sub G/, while the T/sub G/ for those stored in the dry box increased. Further tests were then made on epoxy resin castings at various curing temperatures and times at both room atmosphere and 0% humidity. Resulting data indicated that absorption of moisture during storage was the predominant cause of T/sub G/ degradation, with stress relaxation another, though smaller, contributing factor

Spall Strength Measurements in Transparent Epoxy Polymers

Science.gov (United States)

Pepper, Jonathan; Rahmat, Meysam; Petel, Oren

2017-06-01

Polymer nanocomposites are seeing more frequent use in transparent armour applications. The role of the microstructure on the performance of these materials under dynamic tensile loading conditions is of particular interest. In the present study, a series of plate impact experiments was conducted in order to evaluate the dynamic response of an epoxy (EPON 828) cured with two differed hardeners. The purpose was to compare the role of these hardeners on the dynamic performance of the resulting transparent epoxy. The material response was resolved with a multi-channel photonic Doppler velocimeter. This system was used to determine the shock Hugoniot and dynamic tensile (spall) strength of the materials. The experimental results are presented in reference to spall theory and are evaluated against results predicted by an analytical model of the impacts. While varying the hardener did not change the shock Hugoniot of the epoxy, it did have an effect on the measured spall strengths.

Epoxy-silicate nanocomposites: Cure monitoring and characterization

International Nuclear Information System (INIS)

Hussain, Farzana; Chen, Jihua; Hojjati, Mehdi

2007-01-01

Epoxy-clay nanocomposites were prepared with organically modified layered clay with varying clay contents (1-8 wt.%). Neat resin and nanocomposite were characterized using different techniques. At first, the effect of nanoclay concentration on the cure behaviour was investigated using an on-line dielectric cure monitoring technique. Differential scanning calorimetry (DSC) was used to verify the dielectric measurement results. Furthermore, mechanical and thermal properties were studied using tensile test and Dynamic Mechanical Analysis (DMA), respectively. Experimental results showed that properties of the epoxy were changed evidently because of the nanoclay loading. The tensile modulus of the nanocomposites increased by 47%, however, no improvement in tensile strength and glass transition temperature (T g ) was observed. Fracture surface of the tensile samples were analyzed by Scanning Electron Microscope (SEM). The nanocomposites structures were characterized with Wide Angle X-Ray Diffraction (WAXD) and Transmission Electron Microscopy (TEM), which revealed the intercalated morphology of clay layers in the epoxy resin systems

Studies on the structural changes during curing of epoxy and its blend with CTBN

Science.gov (United States)

Srivastava, Kavita; Rathore, Ashwani Kumar; Srivastava, Deepak

2018-01-01

Cashew nut shell liquid (CNSL), an agricultural renewable resource material, produces natural phenolic distillates such as cardanol. Cardanol condenses with formaldehyde at the ortho- and para-position of the phenolic ring under acidic or alkaline condition to yield a series of polymers of novolac- or resol-type phenolic resins. These phenolic resins may further be modified by epoxidation with epichlorohydrin to duplicate the performance of such phenolic-type novolacs (CFN). The structural changes during curing of blend samples of epoxy and carboxyl terminated poly (butadiene-co-acrylonitrile) (CTBN) were studies by Fourier-transform infrared (FTIR) spectrophotometer. The epoxy samples were synthesized by biomass material, cardanol. Blend sample was prepared by physical mixing of CTBN ranging between 0 and 20 weight percent CTBN liquid rubber into cardanol-based epoxidized novolac (CEN) resin. The FTIR spectrum of uncured blend sample clearly indicated that there appeared a band in the region of 3200-3500 cm- 1 which might be due to the presence of phenolic hydroxyl group and sbnd OH group of the opened epoxide. Pure epoxy resin showed peaks near 856 cm- 1 which might be due to oxirane functionality of the epoxidized novolac resin. Both epoxy and its blend sample was cured with polyamine. The cure temperature of CEN resin was found to be decreased by the incorporation of CTBN. The decomposition behavior was also studied by thermogravimetric analyzer (TGA). Two-step decomposition behavior was observed in both epoxy and its blend samples.

Evaluation of mechanical properties of four different carbon/epoxy composites used in aeronautical field

Directory of Open Access Journals (Sweden)

Jane Maria Faulstich de Paiva

2005-03-01

Full Text Available Four families of carbon fiber reinforced composites (CFRC used in aeronautical industry were evaluated by flexural and interlaminar shear tests. It is also characterized three families of non-conditioned and conditioned CFRC by compression test. The composites were obtained by hand lay-up process in autoclave by using prepregs based on epoxy matrices (F155 and F584 and carbon fiber fabric reinforcements (PW-"Plain Weave" and 8HS-"Eight Harness Satin". The F155-epoxy matrix was cured at 121 °C and the F584-epoxy type at 177 °C. After molding, the laminates were cut in specimens attending the ASTM D790 for the flexural test, the ASTM D2344 for the interlaminar shear test (ILSS and the ASTM D3410 for the compressive test. The compressive tests were performed for testing the specimens before and after hygrothermal conditioning. The results show that the F584-epoxy matrix laminates present higher mechanical properties when compared to the F155-epoxy ones. The shear-tested samples observed by scanning electron microscopy and that ones tested in flexural, analyzed by stereoscopy, revealed that the fractured surfaces present typical aspects. The compressive results show that the hygrothermal conditioning caused the decrease of the compressive strength in, approximately, 8-20% depending on the laminate type. The failure modes of the tested specimens were evaluated showing good agreement with the literature.

Dielectric properties of carbon nanotubes/epoxy composites.

Science.gov (United States)

Peng, Jin-Ping; Zhang, Hui; Tang, Long-Cheng; Jia, Yu; Zhang, Zhong

2013-02-01

Material with high dielectric properties possesses the effect of energy storage and electric field homogenization, which plays an important role in the electrical and electronics domain, especially in the capacitor, electrical machinery and cable realm. In this paper, epoxy-based nanocomposites with high dielectric constant were fabricated by adding pristine and ozone functionalized multi-wall carbon nanotubes (MWCNTs). In the process-related aspect, the favorable technological parameter was obtained via reasonable arrangement and consideration of the dispersing methods including high-speed stirring and three-roller mill. As a result, a uniform dispersion status of MWCNTs in matrix has been guaranteed, which was observed by scanning and transmission electron microscopy. Meanwhile, the influence of different MWCNTs contents and diverse frequencies on the dielectric properties was compared. It was found that the dielectric constant of nano-composites decreased gradually with the increasing of frequency (10(3)-10(6) Hz). Moreover, as the content of MWCNTs increasing, the dielectric constant reached to a maximum of about 1,328 at 10(3) Hz when the pristine MWCNTs content was 0.5 wt.%. Accordingly, the DC conductivity results could interpret the peak value phenomenon by percolation threshold of MWCNTs. In addition, at the fixed content, the dielectric constant of epoxy-based nano-composites with ozone functionalized MWCNTs was lower than that of pristine ones.

Radiation curing of γ-Al2O3 filled epoxy resin

International Nuclear Information System (INIS)

Kang, Phil Hyun; Kim, Dong Jin; Nho, Young Chang

2003-01-01

Epoxy resins are widely utilized as high performance thermosetting resins for many industrial applications but characterized by a relatively low toughness. Recently, the incorporation with rigid inorganic was suggested to improve the mechanical properties of epoxy resins. In the present work, an attempt has been taken to disperse nano-sized γ- Al 2 O 3 particles into diglycidyl ether of bisphenol-A (DGEBA) epoxy resins for improvement of the mechanical properties. These hybrid epoxy-alumina composites were prepared using by the γ-ray curing technique that was conducted with 100kGy under nitrogen at room temperature. The composites were characterized by determining gel content, UTM (Instron model 4443), SEM, FT-IR studies

Preparations and applications in UV curing coatings of epoxy acrylates containing carboxyl

International Nuclear Information System (INIS)

Wu Yu Min

1999-01-01

This paper introduces preparations of epoxy acrylates containing carboxyl through the reactions of epoxy acrylates with butanedioic anhydride, pentanedioic anhydride, cis-butenedioic anhydride, phthalic anhydride, tetrabromophthalic anhydride and -tetrahydrophthalic anhydride. These epoxy acrylates containing carboxyl have been applied to UV-curing coatings and their effects on properties of UV-curing coatings have been studied

Development of highly effective neutron shielding material made of phenol-novolac type epoxy resin

Energy Technology Data Exchange (ETDEWEB)

Cho, Soo Haeng; Jeong, Myeong Soo; Hong, Sun Seok; Lee, Won Kyoung; Kim, Ik Soo; Shin, Young Joon; Do, Jae Bum; Ro, Seung Gy; Oh, Seok Jin

1998-06-01

Because the exposure to radiation in the nuclear facilities can be fatal to human, it is important to reduce the radiation dose level to a tolerable level. The purpose of this study is to develop highly effective neutron shielding materials for the shipping and storage cask of radioactive materials or in the nuclear/radiation facilities. On this study, we developed epoxy resin based neutron shielding materials and their various material properties, including neutron shielding ability, fire resistance, combustion characteristics, radiation resistance, thermal and mechanical properties were evaluated experimentally. Especially we developed phenol-novolac type epoxy resin based neutron shielding materials and their characteristics were also evaluated. (author). 22 refs., 11 tabs., 21 figs

ANALISIS ARAH DAN PERLAKUAN SERAT TAPIS SERTA RASIO EPOXY HARDENER TERHADAP SIFAT FISIS DAN MEKANIS KOMPOSIT TAPIS/EPOXY

Directory of Open Access Journals (Sweden)

Putu Lokantara

2012-11-01

Full Text Available Tapis kelapa (Coconut filter as natural fiber, in this time its resources very copius but no longer be exploited and thrown off hand as waste though in fact its used for other material dissimilar inovatif and high economic valuable that is as one of natural fiber alternative to be composite. The objective of this research is to investigate the behavior changing of physical and mechanical properties of composite tapis kelapa as reinforcement and epoxy 7120 with hardener Versamid 140 as matrix. The fiber is treated with the chemical NaOH and KMnO4 with percentage 0.5%, 1%, and 2% in weight, respectively. The ratio of epoxy and hardener is 7:3 and 6:4, and fiber orientation 0o, 45o, dan 90o. For testing of the speciment in tensile test with ASTM standard D3039 and three point bending test with ASTM standard D790. The result of this research obtained that fiber treatment with KMnO4 give the better effect to machine properties compared to NaOH. Variation of percentage 0.5%, 1%, and 2% NaOH and KMnO4 give the effect in fiber surface which higher percentage make the cleaner of surface, decrease of wax contain, and roughness of fiber surface so that stronger of linkage of fiber and matrix and increase of tensile strength, bending strength, and bending modulus of the composite. The highest tensile strength, modulus of elasticity and bending strength are 70.23 MPa, 446.24 GPa and 97.81 MPa respectively reached at composite with ratio epoxy/hardener 7:3; by 2% KMnO4 and fiber orientation 45o. While the highest modulus of elasticity is 385.48 GPa reached at composite with the ratio epoxy/hardener 6:4; 2% KMnO4 and fiber orientation 90o. Keywords: Tensile Strength, bending strength, ratio of epoxy/hardener, NaOH, KMnO4

Epoxy-resin adhesive and method for bonding using such an epoxy resin adhesive

NARCIS (Netherlands)

Bhowmik, S.; Poulis, J.A.; Benedictus, R.

2008-01-01

The invention relates to an epoxy resin adhesive comprising a dotation of nano-substances, wherein the nano- substances are selected from the group comprising carbon-fibre nanotubes, carbon nano-fibres, silicate nano powders, and wherein the nano-substances are dispersed in the adhesive with a

Preparation and Properties of Epoxy Resin-Coated Micro-Sized Ferrosilicon Powder

OpenAIRE

Ku,Jiangang; Chen,Huihuang; He,Kui; Yan,Quanxiang

2016-01-01

Ferrosilicon powder surface coated with a dense epoxy resin membrane was prepared via coating precipitation methods using silane coupling agents as the modifier and epoxy resin as the coating agent. FTIR, FESEM, MPMS-XL, and TG-DSC were used to analyze the morphology, surface composition, magnetic property and thermostability of ferrosilicon powder before and after the modification and coating. The experimental results indicate that epoxy resin membranes of a certain thickness were successful...

Impact Damage In Carbon/Epoxy And Carbon/PEEK Composites

Science.gov (United States)

Nettles, A. T.; Magold, N. J.

1991-01-01

Report describes results of drop-weight impact testing of specimens of carbon-fiber/epoxy and carbon-fiber/polyetheretherketone (PEEK) composite materials. Panels made of these materials assembled into lightweight, strong, stiff structures useful in automobiles, aircraft, sporting goods, and many other products. PEEK specimens showed less delamination than epoxy specimens at given impact energy.

Improvement in electrical, thermal and mechanical properties of epoxy by filling carbon nanotube

Directory of Open Access Journals (Sweden)

2008-01-01

Full Text Available In this study, electrical, thermal and mechanical properties of multi-walled carbon nanotubes (CNTs reinforced Epon 862 epoxy have been evaluated. Firstly, 0.1, 0.2, 0.3, and 0.4 wt% CNT were infused into epoxy through a high intensity ultrasonic liquid processor and then mixed with EpiCure curing agent W using a high speed mechanical agitator. Electric conductivity, dynamic mechanical analysis (DMA, three point bending tests and fracture tests were then performed on unfilled, CNT-filled epoxy to identify the loading effect on the properties of materials. Experimental results show significant improvement in electric conductivity. The resistivity of epoxy decreased from 1014 Ω•m of neat epoxy to 10 Ω•m with 0.4% CNT. The experimental results also indicate that the frequency dependent behavior of CNT/epoxy nanocomposite can be modeled by R-C circuit, permittivity of material increase with increasing of CNT content. DMA studies revealed that filling the carbon nanotube into epoxy can produce a 90% enhancement in storage modulus and a 17°C increase in Tg. Mechanical test results showed that modulus increased with higher CNT loading percentages, but the 0.3 wt% CNT-infusion system showed the maximum strength and fracture toughness enhancement. The decrease in strength and fracture toughness in 0.4% CNT/epoxy was attributed to poor dispersions of nanotubes in the composite.

A study of thermal diffusivity of carbon-epoxy and glass-epoxy composites using the modified pulse method

Directory of Open Access Journals (Sweden)

Terpiłowski Janusz

2014-09-01

Full Text Available Transient heat transfer is studied and compared in two planeparallel composite walls and one EPIDIAN 53 epoxy resin wall acting as a matrix for both composites. The first of the two walls is made of carbonepoxy composite; the other wall is made of glass-epoxy composite, both with comparable thickness of about 1 mm and the same number of carbon and glass fabric layers (four layers. The study was conducted for temperatures in the range of 20-120 °C. The results of the study of thermal diffusivity which characterizes the material as a heat conductor under transient conditions have a preliminary character. Three series of tests were conducted for each wall. Each series took about 24 h. The results from the three series were approximated using linear functions and were found between (0.7-1.35×10−7m2/s. In the whole range of temperature variation, the thermal diffusivity values for carbon-epoxy composite are from 1.2 to 1.5 times higher than those for the other two materials with nearly the same thermal diffusivity characteristics.

Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

Energy Technology Data Exchange (ETDEWEB)

Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

2004-07-01

Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

Flame resistant hybrid epoxy composites

Czech Academy of Sciences Publication Activity Database

Śliwa, R.; Oleksy, M.; Heneczkowski, M.; Oliwa, R.; Budzik, G.; Kozik, B.; Markowska, O.; Strachota, Adam

2015-01-01

Roč. 60, č. 10 (2015), s. 667-670 ISSN 0032-2725 Institutional support: RVO:61389013 Keywords : epoxy resin * quaternary phosphonium salts * modified bentonite Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.718, year: 2015

Characterization and analysis of epoxy/clay nanotubes composites; Cacaterizacao e analise de compositos de epoxi, argila e nanotubos de carbono

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-07-01

An DGEBA epoxy matrix was used aiming to achieve a nanocomposite material, through the dispersion of (CNT) via mechanical stirring followed by sonication. In this work the following characterization were performed: mechanical characterization, differential scanning calorimetry (DSC), wide angle X-ray diffraction (WXRD) and scanning electron microscopy (SEM). The addition of CNT and modified clays promoted the increase of modulus of the epoxy matrix, and a synergistic effect between CNT and both clays could be presumed. SEM images of the fracture surface show the difference between the fracture surface area and the presence of clusters among the samples, allowing a correlation with the modulus of elasticity. X-ray diffractograms from 2{Theta} = 5 deg showed no peaks for modified clay samples, however it is possible to affirm that modified clay platelets are forming a less organized structure compared to the structure of the clay as natural in epoxy. (author)

Novel epoxy activated hydrogels for solving lactose intolerance.

Science.gov (United States)

Elnashar, Magdy M M; Hassan, Mohamed E

2014-01-01

"Lactose intolerance" is a medical problem for almost 70% of the world population. Milk and dairy products contain 5-10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel's mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme's -SH, -NH, and -OH groups, whereas the aldehyde group could only bind to the enzyme's -NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, K m and V max, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel.

Oxide Nanoparticle EUV (ONE) Photoresists: Current Understanding of the Unusual Patterning Mechanism

KAUST Repository

Jiang, Jing; Zhang, Ben; Yu, Mufei; Li, Li; Neisser, Mark; Sung Chun, Jun; Giannelis, Emmanuel P.; Ober, Christopher K.

2015-01-01

© 2015 SPST. In the past few years, industry has made significant progress to deliver a stable high power EUV scanner and a 100 W light source is now being tested on the manufacuring scale. The success of a high power EUV source demands a fast and high resolution EUV resist. However, chemcially amplied resists encounter unprecedented challenges beyond the 22 nm node due to resolution, roughness and sensitivity tradeoffs. Unless novel solutions for EUV resists are proposed and further optimzed, breakthroughs can hardly be achieved. Oxide nanoparticle EUV (ONE) resists stablized by organic ligands were originally proposed by Ober et al. Recently this work attracts more and more attention due to its extraordinanry EUV sensitivity. This new class of photoresist utilizes ligand cleavage with a ligand exchange mechanism to switch its solubilty for dual-tone patterning. Therefore, ligand selection of the nanoparticles is extremely important to its EUV performance.

Degradation effects ad Si-depth profiling in photoresists using ion beam analysis

International Nuclear Information System (INIS)

Ijzendoorn, L.J. van; Schellekens, J.P.W.

1989-01-01

The reaction of silicon-containing vapour with a photoresist layer, as used in dry developable lithographic processes, was studied with Rutherford backscattering spectrometry (RBS). Degradation of the polymer layer was observed, but the total amount of incorporated Si was found to be constant during the measurement. Si-depth profiles were found to be independent of dose and in agreement with profiles obtained with secondary ion mass spectrometry (SIMS). The detection of hydrogen by elastic recoil detection (ERD) was used to study the degradation in detail. The decrease in hydrogen countrate from a layer of polystyrene on Si in combination with the shift of the Si-substrate edge in the corresponding RBS spectra was used for a model description. Only one degradation cross-section for hydrogen and one for carbon, both independent of beam current and dose, were required for a successful fit of the experimental data. (orig.)

MECHANICAL PROPERTIES AND CORROSION PROTECTION OF CARBON STEEL COATED WITH AN EPOXY BASED POWDER COATING CONTAINING MONTMORILONITE FUNCTIONALIZED WITH SILANE

OpenAIRE

Paula Tibola Bertuoli; Veronica Perozzo Frizzo; Diego Piazza; Lisete Cristine Scienza; Ademir José Zattera

2014-01-01

In the present work the MMT-Na+ clay was functionalized with 3-aminopropyltriethoxysilane (γ-APS) and incorporated in a commercial formulation epoxy-based powder coating in a proportion of 8 wt% and applied on 1008 carbon steel panels by electrostatic spray. Adhesion, flexibility, impact and corrosion performance in salt spray chamber tests were performed to evaluate the coatings. The presence of clay did not affect the mechanical properties of the film, however greater subcutaneo...

Impact damage, hardness and tribology characterization of epoxy resin based composites reinforced with basalt fibers in combination with TiO_2, BaSO_4 and SiC

International Nuclear Information System (INIS)

Babu, T. Narendiranath; Mangalaraja, R.V.; Saravanan, S.; Prabha, D. Rama

2016-01-01

Impact damage, hardness characterization, frictional and wear behavior of epoxy resin based composites reinforced with basalt fibers in combination with TiO_2, BaSO_4 and SiC were investigated using an impact testing machine, a hardness testing machine and a pin on disc machine. The basalt contained different fillers and short fibers whose presence varied in steps of weight percentage from 23 % to 50 %. It was fabricated using the conventional hand-layup technique followed by the light compression moulding technique. The frictional behavior of the composite specimen was determined by testing on a pin on disc test machine under different operating conditions. The present investigation focused on the determination of the friction coefficient of epoxy resin based composites reinforced with basalt fibers in combination with the fillers. The effects of basalt short fibers content and load were examined under dry conditions. The results showed that the friction coefficient decreased with the filler contents increase. The hardness and the impact damage of epoxy resin reinforced with basalt fiber was examined and it was found that its reinforcement with basalt fiber along with fillers such as titanium oxide, silicon carbide, barium sulphate and graphite made it more advantageous than other specimens. Keywords: basalt fiber, impact behavior, hardness, wear resistance.

Effect of calcium hydroxide and double and triple antibiotic pastes on the bond strength of epoxy resin-based sealer to root canal dentin.

Science.gov (United States)

Akcay, Merve; Arslan, Hakan; Topcuoglu, Hüseyin Sinan; Tuncay, Oznur

2014-10-01

The aim of this study was to evaluate the effects of calcium hydroxide (CH) and triple (TAP) and double (DAP) antibiotic pastes on the bond strength of an epoxy resin-based sealer (AH Plus Jet; Dentsply DeTrey, Konstanz, Germany) to the root canal dentin. Sixty-four single-rooted human mandibular premolars were decoronated and prepared using the rotary system to size 40. The specimens were randomly divided into a control group (without intracanal dressing) and 3 experimental groups that received an intracanal dressing with either CH, DAP, or TAP (n = 16). The intracanal dressing was removed by rinsing with 10 mL 17% EDTA followed by 10 mL 2.5% sodium hypochlorite. The root canals were then obturated with gutta-percha and AH Plus Jet sealer. A push-out test was used to measure the bond strength between the root canal dentin and the sealer. The data were analyzed using 2-way analysis of variance and Tukey post hoc tests to detect the effect of the independent variables (intracanal medicaments and root canal thirds) and their interactions on the push-out bond strength of the root canal filling material to the root dentin (P = .05). The push-out bond strength values were significantly affected by the intracanal medicaments (P .05). In the middle and apical third, the bond strength of the TAP group was higher than those of the CH and DAP groups (P < .05). The DAP and CH did not affect the bond strength of the epoxy resin-based sealer. Additionally, the TAP improved the bond strength of the epoxy resin-based sealer in the middle and apical thirds. Copyright © 2014 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

Organo-modified bentonites as new flame retardant fillers in epoxy resin nanocomposites

Science.gov (United States)

Benelli, Tiziana; D'Angelo, Emanuele; Mazzocchetti, Laura; Saraga, Federico; Sambri, Letizia; Franchini, Mauro Comes; Giorgini, Loris

2016-05-01

The present work deals with two organophilic bentonites, based on nitrogen-containing compounds: these organoclays were synthesized via an ion exchange process starting from pristine bentonite with 6-(4-butylphenyl)-1,3,5-triazine-2,4-diamine (BFTDA) and 11-amino-N-(pyridine-2yl)undecanamide (APUA) and then used for the production of epoxy-based flame retardant nanocomposites. The amount of organic modifier in the organoclays Bento-BFTDA and Bento-APUA was determined with a TGA analysis and is around 0.4mmol/g for both samples. The effect of the organoclays on a commercial epoxy resin nanocomposite's thermo-mechanical and flammability properties was investigated. Composites containing 3wt% and 5wt% of the nanofillers were prepared by solventless addition of each organoclay to the epoxy resin, followed by further addition of the hardener component. For the sake of comparison a similar nanocomposite with the plain unmodified bentonite was produced in similar condition. The nanocomposites's thermo-mechanical properties of all the produced samples were measured and they resulted slightly improved or practically unaffected. On the contrary, when the flame behaviour was assessed in the cone-calorimeter, an encouraging decrease of 17% in the peak heat released rate (pHRR) was obtained at 3wt% loading level with Bento-APUA. This is a promising result, assessing that the APUA modified organoclay might act as flame retardant.

Thermo-mechanical Characterisation of In-plane Properties for CSM E-glass Epoxy Polymer Composite Materials

DEFF Research Database (Denmark)

Jakobsen, Johnny; Jensen, Martin; Andreasen, Jens Henrik

2013-01-01

The in-plane Young’s modulus of a CSM E-glass/epoxy material is characterised through the use of dynamic mechanical analysis (DMA). The measured data is used to generate material models which describe the property behaviour as a function of conversion and temperature. Gelation of the epoxy resin...... plays a major role in the modulus development and is measured directly on the glass/epoxy material. The Young’s modulus is described through a bi-functional model including the liquid/solid transition of the material. The evolution of Young’s modulus is modelled by decoupling modulus increments caused...... by time and temperature, and is graphically illustrated through a Modulus-Temperature- Transformation (MTT) diagram. Based on the established material models presented in this paper and models in Part-1, it is feasible to assess residual stresses and shape distortions of composite parts made from...

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

Science.gov (United States)

Periolatto, M.; Sangermano, M.; Spena, P. Russo

2016-05-01

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

Energy Technology Data Exchange (ETDEWEB)

Periolatto, M.; Spena, P. Russo [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, Bolzano (Italy); Sangermano, M. [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino, C.so Duca degli Abruzzi 24, Torino (Italy)

2016-05-18

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

International Nuclear Information System (INIS)

Periolatto, M.; Spena, P. Russo; Sangermano, M.

2016-01-01

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

Synthesis of cuprous oxide epoxy nanocomposite as an environmentally antimicrobial coating.

Science.gov (United States)

M El Saeed, Ashraf; Abd El-Fattah, M; Azzam, Ahmed M; Dardir, M M; Bader, Magd M

2016-08-01

Cuprous oxide is commonly used as a pigment; paint manufacturers begin to employ cuprous oxide as booster biocides in their formulations, to replace the banned organotins as the principal antifouling compounds. Epoxy coating was reinforced with cuprous oxide nanoparticles (Cu2O NPs). The antibacterial as well as antifungal activity of Cu2O epoxy nanocomposite (Cu2O EN) coating films was investigated. Cu2O NPs were also experimented for antibiofilm and time-kill assay. The thermal stability and the mechanical properties of Cu2O EN coating films were also investigated. The antimicrobial activity results showed slowdown, the growth of organisms on the Cu2O EN coating surface. TGA results showed that incorporating Cu2O NPs into epoxy coating considerably enhanced the thermal stability and increased the char residue. The addition of Cu2O NPs at lower concentration into epoxy coating also led to an improvement in the mechanical resistance such as scratch and abrasion. Cu2O NPs purity was confirmed by XRD. The TEM photograph demonstrated that the synthesized Cu2O NPs were of cubic shape and the average diameter of the crystals was around 25nm. The resulting perfect dispersion of Cu2O NPs in epoxy coating revealed by SEM ensured white particles embedded in the epoxy matrix. Copyright © 2016 Elsevier B.V. All rights reserved.

Damage detection and conductivity evolution in carbon nanofiber epoxy via electrical impedance tomography

International Nuclear Information System (INIS)

Tallman, T N; Wang, K W; Gungor, S; Bakis, C E

2014-01-01

Utilizing electrically conductive nanocomposites for integrated self-sensing and health monitoring is a promising area of structural health monitoring (SHM) research wherein local changes in conductivity coincide with damage. In this research we conduct proof of concept investigations using electrical impedance tomography (EIT) for damage detection by identifying conductivity changes and by imaging conductivity evolution in a carbon nanofiber (CNF) filled epoxy composite. CNF/epoxy is examined because fibrous composites can be manufactured with a CNF/epoxy matrix thereby enabling the entire matrix to become self-sensing. We also study the mechanisms of conductivity evolution in CNF/epoxy through electrical impedance spectroscopy (EIS) testing. The results of these tests indicate that thermal expansion is responsible for conductivity evolution in a CNF/epoxy composite. (paper)

Nanoindentation study of interphases in epoxy/amine thermosetting systems modified with thermoplastics.

Science.gov (United States)

Ramos, Jose Angel; Blanco, Miren; Zalakain, Iñaki; Mondragon, Iñaki

2009-08-15

The characterization of a mixture of epoxy/amine with different stoichiometric ratios was carried out by means of nanoindentation. The epoxy system was composed by diglycidyl ether of bisphenol-A and 4,4'-methylene bis-(3-chloro 2,6-diethylaniline). Diffusion through interface formed by epoxy/amine system in stoichiometric ratio and several thermoplastic polymers was also analyzed by means of stiffness analysis, as studied by atomic force microscopy (AFM) and coupled nanoindentation tests. Used thermoplastics were an amorphous, atactic polystyrene, and two semicrystalline, syndiotactic polystyrene and poly(phenylene sulfide). Larger range diffusion was obtained in epoxy/amine systems modified with atactic polystyrene while the study of the influence of stoichiometric ratio suggests that the excess of epoxy generated stiffer material. In addition, larger indentation loads resulted in higher apparent stiffness because of the more number of polymer chains that had to re-accommodate owing to the increase in contact area.

Processing and properties of carbon nanofibers reinforced epoxy powder composites

International Nuclear Information System (INIS)

Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

2011-01-01

Commercially available CNFs (diameter 30–300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

Processing and properties of carbon nanofibers reinforced epoxy powder composites

Science.gov (United States)

Palencia, C.; Mazo, M. A.; Nistal, A.; Rubio, F.; Rubio, J.; Oteo, J. L.

2011-11-01

Commercially available CNFs (diameter 30-300 nm) have been used to develop both bulk and coating epoxy nanocomposites by using a solvent-free epoxy matrix powder. Processing of both types of materials has been carried out by a double-step process consisting in an initial physical premix of all components followed by three consecutive extrusions. The extruded pellets were grinded into powder and sieved. Carbon nanofibers powder coatings were obtained by electrostatic painting of the extruded powder followed by a curing process based in a thermal treatment at 200 °C for 25 min. On the other hand, for obtaining bulk carbon nanofibers epoxy composites, a thermal curing process involving several steps was needed. Gloss and mechanical properties of both nanocomposite coatings and bulk nanocomposites were improved as a result of the processing process. FE-SEM fracture surface microphotographs corroborate these results. It has been assessed the key role played by the dispersion of CNFs in the matrix, and the highly important step that is the processing and curing of the nanocomposites. A processing stage consisted in three consecutive extrusions has reached to nanocomposites free of entanglements neither agglomerates. This process leads to nanocomposite coatings of enhanced properties, as it has been evidenced through gloss and mechanical properties. A dispersion limit of 1% has been determined for the studied system in which a given dispersion has been achieved, as the bending mechanical properties have been increased around 25% compared with the pristine epoxy resin. It has been also demonstrated the importance of the thickness in the nanocomposite, as it involves the curing stage. The complex curing treatment carried out in the case of bulk nanocomposites has reached to reagglomeration of CNFs.

Advanced Nanocomposite Coatings of Fusion Bonded Epoxy Reinforced with Amino-Functionalized Nanoparticles for Applications in Underwater Oil Pipelines

OpenAIRE

Patricia A. Saliba; Alexandra A. P. Mansur; Herman S. Mansur

2016-01-01

The performance of fusion-bonded epoxy coatings can be improved through advanced composite coatings reinforced with nanomaterials. Hence, in this study a novel organic-inorganic nanocomposite finish was designed, synthesized, and characterized, achieved by adding γ-aminopropyltriethoxysilane modified silica nanoparticles produced via sol-gel process in epoxy-based powder. After the curing process of the coating reinforced with nanoparticles, the formation of a homogenous novel nanocomposite w...

DSC and curing kinetics study of epoxy grouting diluted with furfural -acetone slurry

Science.gov (United States)

Yin, H.; Sun, D. W.; Li, B.; Liu, Y. T.; Ran, Q. P.; Liu, J. P.

2016-07-01

The use of furfural-acetone slurry as active diluents of Bisphenol-A epoxy resin (DGEBA) groutings has been studied by dynamic and non-isothermal DSC for the first time. Curing kinetics study was investigated by non-isothermal differential scanning calorimetries at different heating rates. Activation enery (Ea) was calculated based on Kissinger and Ozawa Methods, and the results showed that Ea increased from 58.87 to 71.13KJ/mol after the diluents were added. The furfural-acetone epoxy matrix could cure completely at the theoretical curing temperature of 365.8K and the curing time of 139mins, which were determined by the kinetic model parameters.

E-Beam-Cured Layered-Silicate and Spherical Silica Epoxy Nanocomposites (Preprint)

National Research Council Canada - National Science Library

Chen, Chenggang; Anderson, David P

2007-01-01

.... The nanofillers can be two dimensional (layered-silicate) and zero dimensional (spherical silica). Both the spherical silica epoxy nanocomposite and the layered-silicate epoxy nanocomposite can be cured to a high degree of curing...

UV absorption by cerium oxide nanoparticles/epoxy composite thin films

International Nuclear Information System (INIS)

Dao, Ngoc Nhiem; Luu, Minh Dai; Nguyen, Quang Khuyen; Kim, Byung Sun

2011-01-01

Cerium oxide (CeO 2 ) nanoparticles have been used to modify properties of an epoxy matrix in order to improve the ultra-violet (UV) absorption property of epoxy thin films. The interdependence of mechanical properties, UV absorption property and the dispersed concentration of CeO 2 nanoparticles was investigated. Results showed that, by increasing the dispersed concentration of CeO 2 nanoparticles up to 3 wt%, tensile modulus increases while two other mechanical properties, namely tensile strength and elongation, decrease. The UV absorption peak and the absorption edges of the studied thin films were observed in the UV-Vis absorption spectra. By incorporating CeO 2 nanoparticles into the epoxy matrix, an absorption peak appears at around 318 nm in UV-Vis spectra with increasing CeO 2 concentration from 0.1 to 1.0 wt%. Scanning electron microscopy (SEM) images revealed that a good dispersion of nanoparticles in the epoxy matrix by an ultrasonic method was achieved

Selective Clay Placement within a Silicate Clay-Epoxy Blend Nanocomposite and the Effect on Physical Properties

Science.gov (United States)

Miller, Sandi G.; Scheiman, Daniel A; Kohlmman, Lee W.

2009-01-01

Many epoxy systems under consideration for composite pressure vessels are composed of toughened epoxy resins. In this work, epoxy blends containing both rigid aromatic and flexible aliphatic components were prepared, to model toughened systems, and determine the optimum route of silicate addition. Compositions were chosen such that both glassy and rubbery resins were obtained at room temperature. The physical properties of the nanocomposites varied with T(g) and silicate placement, however, nanocomposite T(g)s were observed which exceeded that of the base resin by greater than 10 C. The tensile strength of the glassy resin remained constant or decreased on the dispersion of clay while that of the rubbery material doubled. Selectively placing the clay in the aliphatic component of the rubbery blend resulted in a greater than 100% increase in material toughness.

Improvement of Mechanical and Dielectric Properties of Epoxy Resin Using CNTs/ZnO Nanocomposite.

Science.gov (United States)

Vu, Pham Gia; Truc, Trinh Anh; Chinh, Nguyen Thuy; Tham, Do Quang; Trung, Tran Huu; Oanh, Vu Ke; Hang, To Thi Xuan; Olivier, Marjorie; Hoang, Thai

2018-04-01

In this study, carbon nanotubes (CNTs)/ZnO composites had been prepared using the sol-gel method and then incorporated into an epoxy resin for reinforcement of mechanical and electrical properties. Fourier Transform Infrared (FTIR), X-ray diffraction (XRD) Field Emission Scanning Electron Microscope (FE-SEM) analyses show that the ZnO nanoparticles deposited on CNTs were crystallized in a hexagonal wurtzite structure. Average particle size of ZnO deposited on the CNT was about 8 nm. The mechanical and dielectric properties of epoxy containing CNTs/ZnO were investigated in comparison to epoxy resin and epoxy resin containing only CNT or ZnO nanoparticles. The results indicated that tensile strength and elongation at break of the nanocomposite were substantially improved with the presence of CNTs/ZnO at the equal volume. The DSC analysis associate with the dielectric results shows that the behavior of epoxy/CNTs/ZnO is identical to epoxy/ZnO composite, and the CNTs is essential to the distributed arrangement of ZnO in the epoxy resin.

Protection of Steel Rebar in Salt-Contaminated Cement Mortar Using Epoxy Nanocomposite Coatings

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The Huu Nguyen

2018-01-01

Full Text Available Epoxy reinforced with two kinds of nanoparticles dealing with nano-SiO2 and nano-Fe2O3 was coated on steel rebar embedded in a chloride contaminated cement mortar. NaCl was added to the fresh Portland cement paste (at 0.3% and 0.5% by weight of cement to simulate the chloride contamination at the critical level. The effect of incorporating nanoparticles on the corrosion resistance of epoxy-coated steel rebar was investigated by linear potentiodynamic polarization and electrochemical impedance spectroscopy. For the 0.3 wt.% chloride mortars, the electrochemical monitoring of the coated steel rebars during immersion for 56 days in 0.1 M NaOH solutions suggested the beneficial role of nano-Fe2O3 particles in significantly improving the corrosion resistance of the epoxy-coated rebar. After 56 days of immersion, the nano-Fe2O3 reduced the corrosion current of epoxy-coated rebar by a factor of 7.9. When the chloride concentration in the cement mortar was 0.5 wt.%, the incorporation of nanoparticles into the epoxy matrix did not enhance the corrosion resistance of epoxy coating for the rebar. At this critical level, chloride ions initiated rebar corrosion through nanoparticles at the epoxy/rebar interface.

Towards Washable Electrotextile UHF RFID Tags: Reliability Study of Epoxy-Coated Copper Fabric Antennas

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Shiqi Wang

2015-01-01

Full Text Available We investigate the impact of washing on the performance of passive UHF RFID tags based on dipole antennas fabricated from copper fabric and coated with protective epoxy coating. Initially, the tags achieved read ranges of about 8 meters, under the European RFID emission regulation. To assess the impact of washing on the performance of the tags, they were washed repeatedly in a washing machine and measured after every washing cycle. Despite the reliability challenges related to mechanical stress, the used epoxy coating was found to be a promising coating for electrotextile tags in moist conditions.

Effect of Thermally Reduced Graphene Oxide on Mechanical Properties of Woven Carbon Fiber/Epoxy Composite

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Nitai Chandra Adak

2018-02-01

Full Text Available Thermally reduced graphene oxide (TRGO was incorporated as a reinforcing filler in the epoxy resin to investigate the effect on the mechanical properties of carbon fiber (CF/epoxy composites. At first, the epoxy matrix was modified by adding different wt % of TRGO from 0.05 to 0.4 wt % followed by the preparation of TRGO/CF/epoxy composites througha vacuum-assisted resin transfer molding process. The prepared TRGO was characterized by using Fourier transform infrared spectroscopy, Raman Spectroscopy and field emission scanning electron microscopy (FE-SEM techniques. It was observed that the wrinkled structure of synthesized TRGO may be helpful to interlock with the epoxy resin and CF.The inter-laminar shear strength, in-plane fracture toughness and impact strength increased by ~67%, 62% and 93% at 0.2 wt % of TRGO loading in the CF/epoxy composites as compared to the CF reinforced epoxy. The mechanical properties of the hybrid composites decreased beyond the 0.2 wt % of TRGO incorporation in the epoxy resin. The fracture surfaces of the hybrid composites were studied by FE-SEM image analysis to investigate the synergistic effect of TRGO in the CF/epoxy composite. This study suggested that TRGO could be used asgood nanofiller to resist the matrix and fiber fracture.

Characterization and analysis of epoxy/clay nanotubes composites

International Nuclear Information System (INIS)

Sene, Tarcisio S.; Kock, Thyago; Coelho, Luiz A.F.; Becker, Daniela

2011-01-01

An DGEBA epoxy matrix was used aiming to achieve a nanocomposite material, through the dispersion of (CNT) via mechanical stirring followed by sonication. In this work the following characterization were performed: mechanical characterization, differential scanning calorimetry (DSC), wide angle X-ray diffraction (WXRD) and scanning electron microscopy (SEM). The addition of CNT and modified clays promoted the increase of modulus of the epoxy matrix, and a synergistic effect between CNT and both clays could be presumed. SEM images of the fracture surface show the difference between the fracture surface area and the presence of clusters among the samples, allowing a correlation with the modulus of elasticity. X-ray diffractograms from 2Θ = 5 deg showed no peaks for modified clay samples, however it is possible to affirm that modified clay platelets are forming a less organized structure compared to the structure of the clay as natural in epoxy. (author)

Mechanical Properties of Epoxy and Its Carbon Fiber Composites Modified by Nanoparticles

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Fang Liu

2017-01-01

Full Text Available Compressive properties are commonly weak parts in structural application of fiber composites. Matrix modification may provide an effective way to improve compressive performance of the composites. In this work, the compressive property of epoxies (usually as matrices of fiber composites modified by different types of nanoparticles was firstly investigated for the following study on the compressive property of carbon fiber reinforced epoxy composites. Carbon fiber/epoxy composites were fabricated by vacuum assisted resin infusion molding (VARIM technique using stitched unidirectional carbon fabrics, with the matrices modified with nanosilica, halloysite, and liquid rubber. Testing results showed that the effect of different particle contents on the compressive property of fiber/epoxy composites was more obvious than that in epoxies. Both the compressive and flexural results showed that rigid nanoparticles (nanosilica and halloysite have evident strengthening effects on the compression and flexural responses of the carbon fiber composite laminates fabricated from fabrics.

Hydrothermal ageing of glass/epoxy composites for wind turbine blades

NARCIS (Netherlands)

Rocha, I.B.C.M.; Raijmaekers, S.; Nijssen, R.P.L.; Van der Meer, F.P.

2015-01-01

In this work, a glass/epoxy material system commonly applied in wind turbine design was used to evaluate damage processes brought by water ingression during service life. Composite short-beams and neat epoxy beams and dog-bones were conditioned by water immersion at 50º until saturation and tested

Nickel-catalyzed regio- and enantioselective aminolysis of 3,4-epoxy alcohols.

Science.gov (United States)

Wang, Chuan; Yamamoto, Hisashi

2015-04-08

The first catalytic regio- and enantioselective aminolysis of 3,4-epoxy alcohols has been accomplished. Under the catalysis of Ni(ClO4)2·6H2O, the C4 selective ring opening of various 3,4-epoxy alcohols proceeded in a stereospecific manner with high regioselectivities. Furthermore, with the Ni-BINAM catalytic system the enantioselective ring opening of 3,4-epoxy alcohols furnished various γ-hydroxy-δ-amino alcohols as products with complete regiocontrol and high enantioselectivities (up to 94% ee).

Novel Formulations of Phase Change Materials—Epoxy Composites for Thermal Energy Storage

OpenAIRE

Maria Elena Arce; Miguel Angel Alvarez Feijoo; Andres Suarez Garcia; Claudia C. Luhrs

2018-01-01

This research aimed to evaluate the thermal properties of new formulations of phase change materials (PCMs)-epoxy composites, containing a thickening agent and a thermally conductive phase. The composite specimens produced consisted of composites fabricated using (a) inorganic PCMs (hydrated salts), epoxy resins and aluminum particulates or (b) organic PCM (paraffin), epoxy resins, and copper particles. Differential Scanning Calorimetry (DSC) was used to analyze the thermal behavior of the sa...

Preparation, Characterization, and Modeling of Carbon Nanofiber/Epoxy Nanocomposites

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Lan-Hui Sun

2011-01-01

Full Text Available There is a lack of systematic investigations on both mechanical and electrical properties of carbon nanofiber (CNF-reinforced epoxy matrix nanocomposites. In this paper, an in-depth study of both static and dynamic mechanical behaviors and electrical properties of CNF/epoxy nanocomposites with various contents of CNFs is provided. A modified Halpin-Tsai equation is used to evaluate the Young's modulus and storage modulus of the nanocomposites. The values of Young's modulus predicted using this method account for the effect of the CNF agglomeration and fit well with those obtained experimentally. The results show that the highest tensile strength is found in the epoxy nanocomposite with a 1.0 wt% CNFs. The alternate-current (AC electrical properties of the CNF/epoxy nanocomposites exhibit a typical insulator-conductor transition. The conductivity increases by four orders of magnitude with the addition of 0.1 wt% (0.058 vol% CNFs and by ten orders of magnitude for nanocomposites with CNF volume fractions higher than 1.0 wt% (0.578 vol%. The percolation threshold (i.e., the critical CNF volume fraction is found to be at 0.057 vol%.

AC electrical breakdown phenomena of epoxy/layered silicate nanocomposite in needle-plate electrodes.

Science.gov (United States)

Park, Jae-Jun; Lee, Jae-Young

2013-05-01

Epoxy/layered silicate nanocomposite for the insulation of heavy electric equipments were prepared by dispersing 1 wt% of a layered silicate into an epoxy matrix with a homogenizing mixer and then AC electrical treeing and breakdown tests were carried out. Wide-angle X-ray diffraction (WAXD) analysis and transmission electron microscopy (TEM) observation showed that nano-sized monolayers were exfoliated from a multilayered silicate in the epoxy matrix. When the nano-sized silicate layers were incorporated into the epoxy matrix, the breakdown rate in needle-plate electrode geometry was 10.6 times lowered than that of the neat epoxy resin under the applied electrical field of 520.9 kV/mm at 30 degrees C, and electrical tree propagated with much more branches in the epoxy/layered silicate nanocomposite. These results showed that well-dispersed nano-sized silicate layers retarded the electrical tree growth rate. The effects of applied voltage and ambient temperature on the tree initiation, growth, and breakdown rate were also studied, and it was found that the breakdown rate was largely increased, as the applied voltage and ambient temperature increased.

Curing behaviors and properties of an extrinsic toughened epoxy/anhydride system and an intrinsic toughened epoxy/anhydride system

International Nuclear Information System (INIS)

Fan, Mengjin; Liu, Jialin; Li, Xiangyuan; Cheng, Jue; Zhang, Junying

2013-01-01

Highlights: ► Two curing systems (ETRS and ITRS) with similar chemical composite were prepared. ► The curing kinetics of the ETRS and the novel ITRS were comparatively studied. ► Crosslinking density can affect the kinetic schemes of the two curing systems. ► Their mechanical properties and thermal stabilities were also comparatively studied. ► Crosslinking density may play an influential role in mechanical properties. - Abstract: The curing kinetics of an extrinsic toughened epoxy (mixture of diglycidyl ether of bisphenol-A and 1,4-butanediol epoxy resin, DGEBA/DGEBD) and an intrinsic toughened epoxy (ethoxylated bisphenol-A epoxy resin with two oxyethylene units, DGEBAEO-2) using hexahydrophthalic anhydride (HHPA) as curing agent and tris-(dimethylaminomethyl) phenol (DMP-30) as accelerator were comparatively studied by non-isothermal DSC with a model-fitting Málek approach and a model-free advanced isoconversional method of Vyazovkin. The dynamic mechanical properties and thermal stabilities of the cured materials were investigated by DMTA and TGA, respectively. The results showed that Šesták–Berggren model can generally simulate well the reaction rates of these two systems. The activation energy of DGEBA/DGEBD/HHPA/DMP-30 at high fractional conversion changed much higher than that of DGEBAEO-2/HHPA/DMP-30, indicating the increased steric hindrance mainly affected the reaction kinetic scheme of DGEBA/DGEBD/HHPA/DMP-30. The T g and storage moduli of cured DGEBAEO-2/HHPA/DMP-30 were lower than those of cured DGEBA/DGEBD/HHPA/DMP-30 according to DMTA while TGA showed that the thermal stabilities of these two cured systems were similar

Curing behaviors and properties of an extrinsic toughened epoxy/anhydride system and an intrinsic toughened epoxy/anhydride system

Energy Technology Data Exchange (ETDEWEB)

Fan, Mengjin; Liu, Jialin; Li, Xiangyuan [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Cheng, Jue, E-mail: chengjue@mail.buct.edu.cn [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Zhang, Junying, E-mail: zjybuct@gmail.com [Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China)

2013-02-20

Highlights: ► Two curing systems (ETRS and ITRS) with similar chemical composite were prepared. ► The curing kinetics of the ETRS and the novel ITRS were comparatively studied. ► Crosslinking density can affect the kinetic schemes of the two curing systems. ► Their mechanical properties and thermal stabilities were also comparatively studied. ► Crosslinking density may play an influential role in mechanical properties. - Abstract: The curing kinetics of an extrinsic toughened epoxy (mixture of diglycidyl ether of bisphenol-A and 1,4-butanediol epoxy resin, DGEBA/DGEBD) and an intrinsic toughened epoxy (ethoxylated bisphenol-A epoxy resin with two oxyethylene units, DGEBAEO-2) using hexahydrophthalic anhydride (HHPA) as curing agent and tris-(dimethylaminomethyl) phenol (DMP-30) as accelerator were comparatively studied by non-isothermal DSC with a model-fitting Málek approach and a model-free advanced isoconversional method of Vyazovkin. The dynamic mechanical properties and thermal stabilities of the cured materials were investigated by DMTA and TGA, respectively. The results showed that Šesták–Berggren model can generally simulate well the reaction rates of these two systems. The activation energy of DGEBA/DGEBD/HHPA/DMP-30 at high fractional conversion changed much higher than that of DGEBAEO-2/HHPA/DMP-30, indicating the increased steric hindrance mainly affected the reaction kinetic scheme of DGEBA/DGEBD/HHPA/DMP-30. The T{sub g} and storage moduli of cured DGEBAEO-2/HHPA/DMP-30 were lower than those of cured DGEBA/DGEBD/HHPA/DMP-30 according to DMTA while TGA showed that the thermal stabilities of these two cured systems were similar.

The Effect of Nanoparticles Percentage on Mechanical Behavior of Silica-Epoxy Nanocomposites

International Nuclear Information System (INIS)

Islam, M.S.; Masoodi, R.; Rostami, H.

2013-01-01

Silica-epoxy nanocomposites are very common among nanocomposites, which makes them very important. Several researchers have studied the effect of nanoparticle’s size, shape, and loading on mechanical behavior of silica-epoxy nanocomposites. This paper reviews the most important research done on the effect of nanoparticle loading on mechanical properties of silica-epoxy nanocomposites. While the main focus is the tensile behavior of nanocomposite, the compressive behavior and flexural behavior were also reviewed. Finally, some of the published experimental data were combined in the graphs, using dimensionless parameters. Later, the best fitted curves were used to derive some empirical formulas for mechanical properties of silica-epoxy nanocomposites as functions of weight or volume fraction of nanoparticles.

Novel Epoxy Activated Hydrogels for Solving Lactose Intolerance

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Magdy M. M. Elnashar

2014-01-01

Full Text Available “Lactose intolerance” is a medical problem for almost 70% of the world population. Milk and dairy products contain 5–10% w/v lactose. Hydrolysis of lactose by immobilized lactase is an industrial solution. In this work, we succeeded to increase the lactase loading capacity to more than 3-fold to 36.3 U/g gel using epoxy activated hydrogels compared to 11 U/g gel using aldehyde activated carrageenan. The hydrogel’s mode of interaction was proven by FTIR, DSC, and TGA. The high activity of the epoxy group was regarded to its ability to attach to the enzyme’s –SH, –NH, and –OH groups, whereas the aldehyde group could only bind to the enzyme’s –NH2 group. The optimum conditions for immobilization such as epoxy chain length and enzyme concentration have been studied. Furthermore, the optimum enzyme conditions were also deliberated and showed better stability for the immobilized enzyme and the Michaelis constants, Km and Vmax, were doubled. Results revealed also that both free and immobilized enzymes reached their maximum rate of lactose conversion after 2 h, albeit, the aldehyde activated hydrogel could only reach 63% of the free enzyme. In brief, the epoxy activated hydrogels are more efficient in immobilizing more enzymes than the aldehyde activated hydrogel.

Advanced Nanocomposite Coatings of Fusion Bonded Epoxy Reinforced with Amino-Functionalized Nanoparticles for Applications in Underwater Oil Pipelines

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Patricia A. Saliba

2016-01-01

Full Text Available The performance of fusion-bonded epoxy coatings can be improved through advanced composite coatings reinforced with nanomaterials. Hence, in this study a novel organic-inorganic nanocomposite finish was designed, synthesized, and characterized, achieved by adding γ-aminopropyltriethoxysilane modified silica nanoparticles produced via sol-gel process in epoxy-based powder. After the curing process of the coating reinforced with nanoparticles, the formation of a homogenous novel nanocomposite with the development of interfacial reactions between organic-inorganic and inorganic-inorganic components was observed. These hybrid nanostructures produced better integration between nanoparticles and epoxy matrix and improved mechanical properties that are expected to enhance the overall performance of the system against underwater corrosion.

Interlaminar fracture in woven carbon/epoxy laminates

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Paulo N.B. Reis

2014-10-01

Full Text Available This paper describes an experimental study developed to characterize the mode I and mode II fracture toughness of carbon/epoxy woven composites, using DCB and ENF tests, respectively. The laminates were manufactured using an epoxy resin and twelve woven balanced bi-directional layers of carbon fibres, all of them with the same orientation (0/90º. Significant instantaneous delaminations were observed particularly for the DCB specimen, which were responsible for an oscillatory behaviour of GI versus crack length. The maximum values obtained for GIC and GIIC were 281 and 1800 J/m2, respectively.

CHARACTERIZATION OF ALKALINE LIGNINS FOR USE IN PHENOL-FORMALDEHYDE AND EPOXY RESINS

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Nour Eddine El Mansouri

2011-05-01

Full Text Available Besides polyurethanes and polyesters, phenolic and epoxy resins are the most prominent applications for technical lignins in thermosetting materials. To evaluate the potential application of lignin raw materials in phenol formaldehyde and epoxy resins, three types of alkaline lignins were characterized in terms of their structures and thermal properties. The lignin samples analyzed were kraft lignin (LIG-1, soda–rice straw lignin (LIG-2, and soda-wheat straw lignin (LIG-3. FTIR and 1H-NMR methods were used to determine their structure. Gel permeation chromatography (GPC was used to determine the molecular weight distribution (MWD. Differential scanning calorimetry (DSC was used to measure the glass transition temperature (Tg, and thermogravimetric analysis (TGA to determine the thermal stability of lignin samples. Results showed that kraft lignin (LIG-1 has moderate hydroxyl-group content, is rich in G-type units, and has good thermal stability. These properties make it more suitable for direct use in phenol formaldehyde resins, and it is therefore a good raw material for this purpose. The alkaline soda-rice straw lignin (LIG-2 with a high hydroxyl-group content and excellent thermal stability is most suited to preparing lignin-based epoxy resins.

Structural investigation of e-beam cured epoxy resins through solid state NMR

International Nuclear Information System (INIS)

Alessi, Sabina; Spinella, Alberto; Caponetti, Eugenio; Dispenza, Clelia; Spadaro, Giuseppe

2012-01-01

In this paper the network structure of e-beam cured DGEBF based epoxy resins is investigated. Two epoxy systems, having different reactivity and cured in different process conditions, were analyzed through solid state NMR spectroscopy. The analysis shows that the more reactive system has higher cross-linking density and higher uniformity of network distribution. Similar information were obtained, in a previous work, on the same systems through dynamic mechanical thermal analysis. It is worth noting that unlike DMTA tests, which interfere with the molecular structure of the analyzed material, due to the heating during the analysis itself, more reliable information, without any artefact, are obtained by solid state NMR, carried out at constant room temperature. - Highlights: ► The structure of two e-beam cured epoxy systems is investigated through solid state NMR. ► The aim is to have direct information about the structure without inducing modifications. ► The different molecular structures are able to emphasize the response of solid state NMR. ► T 1 H, T 1ρ H and T CH measurements indicate different cross-linking degrees. ► The NMR results are in agreement with DMTA analysis performed in a previous paper.

Wear Behavior of Woven Roving Aramid / Epoxy Composite under Different Conditions

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Asad A. Khalid

2012-09-01

Full Text Available Wear behavior studies of aramid woven roving /epoxy composite has been conducted. Sliding the material against smooth steel counter face under dry and  lubricated with oil conditions has been investigated. Powder of Silicon carbide has been mixed with the epoxy resin and tested also. The powder was mixed in a volumetric fraction of 10% with the epoxy resin. Four Laminates of six layers were fabricated by hand lay up  method. A pin on disc apparatus has been fabricated to conduct the sliding wear tests on specimens of (4 mm   4 mm   12 mm in size have been cut from the four laminates. The effect of sliding condition including dry, lubricated, dry with additives and lubricated with additives have been studied. Wear rate tests have been conducted at different sliding speeds and loads. Results show that the wear characteristics are influenced by the operating conditions and the construction of the composite material used. It was also found that the wear of aramid /epoxy composite onto the steel counter face were significantly reduced by using lubricant and additives but still took place.Keywords: Wear, Composite materials, Woven roving aramid, Epoxy, Additives, Lubricant.

Polymer chain dynamics in epoxy based composites as investigated by broadband dielectric spectroscopy

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Mohammad K. Hassan

2016-03-01

Full Text Available Epoxy networks of the diglycidyl ether of bisphenol A (DGEBA were prepared using 3,3′- and 4,4′-diaminodiphenyl sulfone isomer crosslinkers. Secondary relaxations and the glass transitions of resultant networks were probed using broadband dielectric spectroscopy (BDS. A sub-Tg γ relaxation peak for both networks shifts to higher frequencies (f with increasing temperature in Arrhenius fashion, both processes having the same activation energy and being assigned to phenyl ring flipping in DGEBA chains. A β relaxation is assigned to local motions of dipoles that were created during crosslinking reactions. 4,4′-based networks exhibited higher Tg relative to 3,3′-based networks as per dynamic mechanical as well as BDS analyses. The Vogel–Fulcher–Tammann–Hesse equation fitted well to relaxation time vs. temperature data and comparison of Vogel temperatures suggests lower free volume per mass for the 3,3′-based network. The Kramers–Krönig transformation was used to directly calculate dc-free ɛ″ vs. f data from experimental ɛ′ vs. f data. Distribution of relaxation times (DRT curves are bi-modal for the 3,3′-crosslinked resin suggesting large-scale microstructural heterogeneity as opposed to homogeneity for the 4,4′-based network whose DRT consists of a single peak.

Alignment of Boron Nitride Nanofibers in Epoxy Composite Films for Thermal Conductivity and Dielectric Breakdown Strength Improvement.

Science.gov (United States)

Wang, Zhengdong; Liu, Jingya; Cheng, Yonghong; Chen, Siyu; Yang, Mengmeng; Huang, Jialiang; Wang, Hongkang; Wu, Guanglei; Wu, Hongjing

2018-04-15

Development of polymer-based composites with simultaneously high thermal conductivity and breakdown strength has attracted considerable attention owing to their important applications in both electronic and electric industries. In this work, boron nitride (BN) nanofibers (BNNF) are successfully prepared as fillers, which are used for epoxy composites. In addition, the BNNF in epoxy composites are aligned by using a film casting method. The composites show enhanced thermal conductivity and dielectric breakdown strength. For instance, after doping with BNNF of 2 wt%, the thermal conductivity of composites increased by 36.4% in comparison with that of the epoxy matrix. Meanwhile, the breakdown strength of the composite with 1 wt% BNNF is 122.9 kV/mm, which increased by 6.8% more than that of neat epoxy (115.1 kV/mm). Moreover, the composites have maintained a low dielectric constant and alternating current conductivity among the range of full frequency, and show a higher thermal decomposition temperature and glass-transition temperature. The composites with aligning BNNF have wide application prospects in electronic packaging material and printed circuit boards.

Surface modification of SU8 photoresist for shrinkage improvement in a monolithic MEMS microstructure

Science.gov (United States)

Chung, C. K.; Hong, Y. Z.

2007-02-01

The effect of O2 plasma treatment on the surface property of exposed and unexposed SU8 photoresist has been investigated for the fabrication of a monolithic MEMS microstructure. It can solve the non-uniformity problem of second resist coating on the SU8 with high intrinsic shrinkage after exposure and post-exposure baking (PEB) in the fabrication of the stacked polymer-metal or polymer-polymer structure, which was used in the application of microfluid, bio and chemistry. The thickness difference of untreated SU8 before PEB between the exposed and unexposed SU8 was about 0.3% while that after PEB increased to about 6%. It could result in large non-uniformity of about 18 µm thickness difference for the following second resist coating on the hydrophobic surface without plasma treatment. The surface property of SU8 in terms of the contact angle and surface energy can be adjusted by O2 plasma treatment for enhancing the coating uniformity of the following resist. The measured contact angles of the exposed and unexposed SU8 decrease with O2 plasma time, corresponding to the increased surface energy determined by the Lifshitz-van der Waals/Lewis acid-base approach. It displayed that the similar hydrophilic surface property can minimize the thickness difference of second resist coating on the first shrunken SU8. A monolithic nozzle plate with a physical resolution of 600 dpi in a single column was demonstrated for an inkjet application based on the improved uniformity.

Morphological Study on Room-Temperature-Cured PMMA-Grafted Natural Rubber-Toughened Epoxy/Layered Silicate Nanocomposite

OpenAIRE

Yuhana, N. Y.; Ahmad, S.; Kamal, M. R.; Jana, S. C.; Bahri, A. R. Shamsul

2012-01-01

A morphological study was conducted on ternary systems containing epoxy, PMMA-grafted natural rubber, and organic chemically modified montmorillonite (Cloisite 30B). Optical microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), and wide-angle X-ray diffraction (WAXD) analysis were used. The following four materials were prepared at room temperature: cured unmodified epoxy, cured toughened epoxy, cured unmodified epoxy/Cloisite 3...

Organic materials for semiconductor. Epoxy molding compound for IC encapsulation; Handotai kanren no yuki zairyo. Handotai fushiyo epoxy seikei zairyo ni tsuite

Energy Technology Data Exchange (ETDEWEB)

Kusuhara, A. [Sumitomo Bakelite Co. Ltd., Tokyo (Japan)

1998-11-05

This paper describes organic materials for semiconductor. Based on the composition and raw material, typical materials are epoxy resins, curing agents including phenol-novolak resins, fillers including silica and alumina, flame retardants including brominated epoxy resin and antimony oxide, hardening accelerators including amine compounds and phosphorus compounds, coupling agents including silane compounds and titanate compounds, and the others including colorants and mold lubricants. Raw materials are heated and kneaded after mixing, and produced as tablets after cooling and crushing. Recently, the packages have changed from insertion type to surface mounting type for the small thin IC package and for improving the efficiency of soldering during the incorporation of IC package on the print circuit substrate. High temperature of 260degC has been employed from the conventional limit of 100degC. Reduction of water absorption, improvement of adhesion, reduction of thermal expansion coefficient, and reduction of elastic modulus during heating are promoted for avoiding the peeling and cracking due to the sudden evaporation of adsorbed moisture. This paper also describes the organic materials for BGA. 10 figs., 4 tabs.

Cellulose whisker/epoxy resin nanocomposites.

Science.gov (United States)

Tang, Liming; Weder, Christoph

2010-04-01

New nanocomposites composed of cellulose nanofibers or "whiskers" and an epoxy resin were prepared. Cellulose whiskers with aspect ratios of approximately 10 and approximately 84 were isolated from cotton and sea animals called tunicates, respectively. Suspensions of these whiskers in dimethylformamide were combined with an oligomeric difunctional diglycidyl ether of bisphenol A with an epoxide equivalent weight of 185-192 and a diethyl toluenediamine-based curing agent. Thin films were produced by casting these mixtures and subsequent curing. The whisker content was systematically varied between 4 and 24% v/v. Electron microscopy studies suggest that the whiskers are evenly dispersed within the epoxy matrix. Dynamic mechanical thermoanalysis revealed that the glass transition temperature (T(g)) of the materials was not significantly influenced by the incorporation of the cellulose filler. Between room temperature and 150 degrees C, i.e., below T(g), the tensile storage moduli (E') of the nanocomposites increased modestly, for example from 1.6 GPa for the neat polymer to 4.9 and 3.6 GPa for nanocomposites comprising 16% v/v tunicate or cotton whiskers. The relative reinforcement was more significant at 185 degrees C (i.e., above T(g)), where E' was increased from approximately 16 MPa (neat polymer) to approximately 1.6 GPa (tunicate) or approximately 215 MPa (cotton). The mechanical properties of the new materials are well-described by the percolation model and are the result of the formation of a percolating whisker network in which stress transfer is facilitated by strong interactions between the whiskers.

"Unrolling" multi-walled carbon nanotubes with ionic liquids: application as fillers in epoxy-based nanocomposites

Czech Academy of Sciences Publication Activity Database

Kleinschmidt, A. C.; Donato, R. K.; Perchacz, Magdalena; Beneš, Hynek; Štengl, Václav; Amico, S. C.; Schrekker, H. S.

2014-01-01

Roč. 4, č. 82 (2014), s. 43436-43443 ISSN 2046-2069 R&D Projects: GA ČR(CZ) GA14-05146S Institutional support: RVO:61389013 ; RVO:61388980 Keywords : carbon nanotubes * ionic liquids * epoxy Subject RIV: CD - Macromolecular Chemistry; CA - Inorganic Chemistry (UACH-T) Impact factor: 3.840, year: 2014

Corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by a sol-gel based silane coating filled with amino and isocyanate silane functionalized graphene oxide nanosheets

Science.gov (United States)

Parhizkar, Nafise; Ramezanzadeh, Bahram; Shahrabi, Taghi

2018-05-01

This research has focused on the effect of graphene oxide (GO) nano-fillers embedded in the sol-gel based silane coating on the corrosion protection and adhesion properties of the epoxy coating applied on the steel substrate pre-treated by silane coatings. For this purpose, a mixture of Methyltriethoxysilane (MTES) and Tetraethylorthosilicate (TEOS) silane precursors was used for preparation of composite matrix and the GO nanosheets, which are covalently functionalized with 3-(Triethoxysilyl)propyl isocyanate (TEPI, IGO nano-fillers) and 3-aminopropyltriethoxysilane (APTES, AGO nano-fillers), were used as filler. The GO, AGO and IGO nanosheets were characterized by Fourier Transform Infrared Spectroscopy (FT-IR), UV-Visible analysis and field emission-scanning electron microscopy techniques. The performance of the silane/epoxy coatings was investigated by pull-off adhesion, cathodic delamination, salt spray and electrochemical impedance spectroscopy (EIS) tests. Results revealed that AGO and IGO nano-fillers significantly improved the corrosion resistance and adhesion properties of the top epoxy coating due to better compatibility with silane matrix, excellent barrier properties and the formation of covalent bonds with the top epoxy coating.

Improvement of the piezoelectric properties of glass fiber-reinforced epoxy composites by poling treatment

International Nuclear Information System (INIS)

Oh, S M; Hwang, H Y

2013-01-01

Recently, a new non-destructive method has been proposed for damage monitoring of glass fiber-reinforced polymer composite materials using the piezoelectric characteristics of a polymeric matrix. Several studies of the piezoelectric properties of unidirectional glass fiber epoxy composites and damage monitoring of double-cantilever beams have supported the claim that the piezoelectric method is feasible and powerful enough to monitor the damage of glass fiber epoxy composites. Generally, conventional piezoelectric materials have higher piezoelectric characteristics through poling treatment. In this work, we investigated the change of the piezoelectric properties of glass fiber-reinforced epoxy composites before and after poling treatment. The piezoelectric constants (d 33 ) of glass fiber-reinforced epoxy composites increased by more than 400%. Also, x-ray diffraction tests revealed that poling treatment changed the degree of crystallinity of the epoxy matrix, and this led to the improvement of the piezoelectric characteristics of glass fiber-reinforced epoxy composites. (paper)

UV curing silicon-containing epoxy resin and its glass cloth reinforced composites

International Nuclear Information System (INIS)

Yang Guang; Tang Zhuo; Huang Pengcheng

2007-01-01

A UV-curable cationic silicon-containing epoxy resin formulation was developed. The gel conversion of the cured resin after 10-min UV irradiation reached 80% in the presence of 5% diaryliodonium salt photoinitiator and 5.5% polyol chain transfer agent by cationic ring-opening polymerization. The glass cloth-reinforced composites were fabricated with the silicon-containing epoxy resin using the wet lay-up technique and UV irradiation. The mechanical properties of the composites were evaluated. Compared with glass cloth reinforced bisphenol A epoxy resin matrix composites, the silicon-containing epoxy resin matrix composites possessed higher tensile strength and interlayer shear strength which was 158.5MPa and 9.9MPa respectively while other mechanical properties such as flexural property and tensile modulus were similar. (authors)

Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

Directory of Open Access Journals (Sweden)

Niloufar Bahrami Panah

2016-09-01

Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

Evaluation and Control of Thiol-ene/Thiol-epoxy Hybrid Networks.

Science.gov (United States)

Carioscia, Jacquelyn A; Stansbury, Jeffrey W; Bowman, Christopher N

2007-03-08

The development of thiol-ene/thiol-epoxy hybrid networks offers the advantage of tailorable polymerization kinetics while producing a highly crosslinked, high T(g) polymer that has significantly reduced shrinkage stress. Stoichiometric mixtures of pentaerythritol tetra(3-mercaptopropionate) (PETMP)/triallyl-1,3,5-triazine-2,4,6-trione (TATATO) (thiol-ene, mixture 1) and PETMP/bisphenol a diglycidyl ether (BADGE) (thiol-epoxy, mixture 2) were prepared and hybrid mixtures of 75/25, 50/50, 25/75, and 10/90 w/w of mixtures 1 and 2 were polymerized using a combination of both radical and anionic initiation. The light exposure timing and the relative initiation conditions of the two types were used to control the order and relative rates of the radical and anionic polymerizations. The 50/50 w/w thiol-ene/thiol-epoxy hybrid material exhibited a final stress of only 0.2 MPa, which is 90 % lower than the stress developed in a control dimethacrylate resin. Kinetic analysis indicates composition affects network development in thiol-ene/thiol-epoxy hybrid networks and produces materials with robust mechanical properties.

Syntheses and characterization of novel P/Si polysilsesquioxanes/epoxy nanocomposites

International Nuclear Information System (INIS)

Chiu Yiechan; Liu Fangyi; Ma, C.-C.M.; Chou, I.-C.; Riang Linawati; Chiang, C.-L.; Yang, J.-C.

2008-01-01

Phosphorus-containing polysilsesquioxane (PSSQ) was introduced into diglycidyl ether of bisphenol A epoxy (DGEBA) to generate a novel P/Si PSSQ nanocomposite. A series of nanocomposites was fabricated by changing the content of the 2-(diphenylphosphino)ethyltriethoxysilane (DPPETES) monomer or P/Si PSSQ cured with DGEBA epoxy and modified epoxy. The structure, thermal properties and flame-retardancy of the P/Si PSSQ nanocomposites were characterized by FT-IR, solid-state 29 Si NMR, thermogravimetric analysis (TGA) and limited oxygen index (LOI) instruments. The nano-sizes of the particles in P/Si PSSQ were approximately 30-50 nm, and the polarity of nanocomposites might generate the nanophase-separated structure from transmission electron microscopy (TEM). The urethane-like side group of the modified epoxy and the fabrication of oligomers in the curing reaction affected the T d5 values of nanocomposites. TGA and LOI results indicated that the char yield (29 wt%) increased and the nanocomposites were not very flammable (LOI = 30). The hybrid materials also exhibited high thermal stability, good flame-retardance and a lack of phase separation

Mechanical, Thermal, and Electrical Properties of Graphene-Epoxy Nanocomposites—A Review

Directory of Open Access Journals (Sweden)

Rasheed Atif

2016-08-01

Full Text Available Monolithic epoxy, because of its brittleness, cannot prevent crack propagation and is vulnerable to fracture. However, it is well established that when reinforced—especially by nano-fillers, such as metallic oxides, clays, carbon nanotubes, and other carbonaceous materials—its ability to withstand crack propagation is propitiously improved. Among various nano-fillers, graphene has recently been employed as reinforcement in epoxy to enhance the fracture related properties of the produced epoxy–graphene nanocomposites. In this review, mechanical, thermal, and electrical properties of graphene reinforced epoxy nanocomposites will be correlated with the topographical features, morphology, weight fraction, dispersion state, and surface functionalization of graphene. The factors in which contrasting results were reported in the literature are highlighted, such as the influence of graphene on the mechanical properties of epoxy nanocomposites. Furthermore, the challenges to achieving the desired performance of polymer nanocomposites are also suggested throughout the article.

Seawater infiltration effect on thermal degradation of fiber reinforced epoxy composites

Science.gov (United States)

Ibrahim, Mohd Haziq Izzuddin bin; Hassan, Mohamad Zaki bin; Ibrahim, Ikhwan; Rashidi, Ahmad Hadi Mohamed; Nor, Siti Fadzilah M.; Daud, Mohd Yusof Md

2018-05-01

Seawater salinity has been associated with the reduction of polymer structure durability. The aim of this study is to investigate the change in thermal degradation of fiber reinforced epoxy composite due to the presence of seawater. Carbon fiber, carbon/kevlar, fiberglass, and jute that reinforced with epoxy resin was laminated through hand-layup technique. Initially, these specimen was sectioned to 5×5 mm dimension, then immersed in seawater and distilled water at room temperature until it has thoroughly saturated. Following, the thermal degradation analysis using Differential Scanning Calorimetry (DSC), the thermic changes due to seawater infiltration was defined. The finding shows that moisture absorption reduces the glass transition temperature (Tg) of fiber reinforced epoxy composite. However, the glass transition temperature (Tg) of seawater infiltrated laminate composite is compareable with distilled water infiltrated laminate composite. The carbon fiber reinfored epoxy has the highest glass transition temperature out of all specimen.

Characterization of Bovine Serum Albumin Blocking Efficiency on Epoxy-Functionalized Substrates for Microarray Applications.

Science.gov (United States)

Sun, Yung-Shin; Zhu, Xiangdong

2016-10-01

Microarrays provide a platform for high-throughput characterization of biomolecular interactions. To increase the sensitivity and specificity of microarrays, surface blocking is required to minimize the nonspecific interactions between analytes and unprinted yet functionalized surfaces. To block amine- or epoxy-functionalized substrates, bovine serum albumin (BSA) is one of the most commonly used blocking reagents because it is cheap and easy to use. Based on standard protocols from microarray manufactories, a BSA concentration of 1% (10 mg/mL or 200 μM) and reaction time of at least 30 min are required to efficiently block epoxy-coated slides. In this paper, we used both fluorescent and label-free methods to characterize the BSA blocking efficiency on epoxy-functionalized substrates. The blocking efficiency of BSA was characterized using a fluorescent scanner and a label-free oblique-incidence reflectivity difference (OI-RD) microscope. We found that (1) a BSA concentration of 0.05% (0.5 mg/mL or 10 μM) could give a blocking efficiency of 98%, and (2) the BSA blocking step took only about 5 min to be complete. Also, from real-time and in situ measurements, we were able to calculate the conformational properties (thickness, mass density, and number density) of BSA molecules deposited on the epoxy surface. © 2015 Society for Laboratory Automation and Screening.

Interfacial Strength and Physical Properties of Functionalized Graphene - Epoxy Nanocomposites

Science.gov (United States)

Miller, Sandi G.; Heimann, Paula; Scheiman, Daniel; Adamson, Douglas H.; Aksay, Iihan A.; Prud'homme, Robert K.

2006-01-01

The toughness and coefficient of thermal expansion of a series of functionalized graphene sheet - epoxy nanocomposites are investigated. Functionalized graphene sheets are produced by splitting graphite oxide into single graphene sheets through a rapid thermal expansion process. These graphene sheets contain approx. 10% oxygen due to the presence of hydroxide, epoxide, and carboxyl functional groups which assist in chemical bond formation with the epoxy matrix. Intrinsic surface functionality is used to graft alkyl amine chains on the graphene sheets, and the addition of excess hardener insures covalent bonding between the epoxide matrix and graphene sheets. Considerable improvement in the epoxy dimensional stability is obtained. An increase in nanocomposite toughness is observed in some cases.

Engineering and Characterizing Light-Matter Interactions in Photonic Crystals

Science.gov (United States)

2010-01-01

SU8 monomer has, on average, eight epoxy groups, that under go a ring-opening polymerization in the presence of an acid catalyst. SU8 falls into...copper oxide [49] into colloidal and SU8 polymer photonic crystal templates, respectively. 1.5.2 Gas-Phase Infilling Gas-phase deposition typically...resist using direct laser writing. 78 Figure 2. Scanning electron micrograph of an over- polymerized woodpile structure fabricated in SU8 photo-resist

Epoxy-coal hydraulic insulation for structures of the Nurek Hydroelectric Powerplant

Energy Technology Data Exchange (ETDEWEB)

Sakharov, V I; Segal, M S; Solov' ev, I N; Yazev, R E

1978-03-01

The design of the Nurek Powerplant exposed the base of the core of the dam to a head of 270 m. To avoid seepage, it was decided to construct an antiseepage screen. Given the total hydraulic insulation area required, 26,540 m/sup 2/, the use of a metal screen would be quite expensive. It was therefore decided to use an epoxy-coal material consisting of a primer, varnish and enamel based on epoxy resins modified by the addition of coal tar, a waste product from the dry distillation of coal. A typical hydraulic insulation layer consists of a coat of primer, three or four coats of varnish and a coat of enamel. Glass-reinforced fabric is used with the first through third coats of varnish to increase crack resistance. The coating thus produced is found to be resistant to overbearing soil pressure of up to 600 t/m/sup 2/, hydrostatic head of up to 300 m and constant shear forces of up to 100 t/m/sup 2/. The method also saves labor and expensive metal.

Effect of Cross-linking Density on Creep and Recovery Behavior in Epoxy-Based Shape Memory Polymers (SMEPs) for Structural Applications

Science.gov (United States)

Rao, Kavitha V.; Ananthapadmanabha, G. S.; Dayananda, G. N.

2016-12-01

Epoxy-based shape memory polymers (SMEPs) are gaining importance in the area of aerospace structures due to their high strength and stiffness which is a primary requirement for an SMEP in structural applications. The understanding of viscoelastic behavior of SMEPs is very essential to assess their shape memory effect. In the present work, three types of SMEPs with varying cross-linking densities were developed by curing an aromatic epoxy resin with aliphatic amines. Glass transition temperature ( T g) was measured for these SMEPs using advanced rheometric expansion system, and from the T g measurements, a range of temperatures from glassy to rubbery regimes were chosen. At selected temperatures, creep-recovery tests were performed in order to evaluate the viscoelastic behavior of SMEPs and also to investigate the effect of temperature on creep-recovery. Further, a three-parameter viscoelastic model (Zener) was used to fit the data obtained from experiments. Model parameters like moduli of the springs and viscosity of the dashpot were evaluated by curve fitting. Results revealed that Zener model was well suited to describe the viscoelastic behavior of SMEPs as a function of test temperatures.

Occupational contact dermatitis caused by aniline epoxy resins in the aircraft industry.

Science.gov (United States)

Pesonen, Maria; Suuronen, Katri; Jolanki, Riitta; Aalto-Korte, Kristiina; Kuuliala, Outi; Henriks-Eckerman, Maj-Len; Valtanen, Ilona; Alanko, Kristiina

2015-08-01

Tetraglycidyl-4,4'-methylenedianiline (TGMDA) is an aniline epoxy resin used in, for example, resin systems of pre-impregnated composite materials (prepregs) of the aircraft industry. Allergic contact dermatitis caused by TGMDA in prepregs has been described previously. To report on 9 patients with occupational allergic contact dermatitis caused by TGMDA in epoxy glues used in helicopter assembly. The patients were examined with patch testing at the Finnish Institute of Occupational Health in 2004-2009. The first patient was diagnosed by testing both components of two epoxy glues from the workplace, and was also tested with glue ingredients, including TGMDA. The following patients were tested with the glues and TGMDA. The resin parts of the glues were analysed for their epoxy compounds, including TGMDA. All of the patients had a patch test reaction to one or both of the resin parts of the TGMDA-containing glues. Eight of them had a strong allergic reaction to TGMDA, and one had a doubtful reaction to TGMDA. Two of the patients also had an allergic reaction to triglycidyl-p-aminophenol (TGPAP), another aniline epoxy resin, which was not present in the TGMDA-containing glues. In aircraft industry workers with suspected occupational dermatitis, aniline epoxy resins should be considered and patch tested as possible contact allergens. © 2015 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

Novel Formulations of Phase Change Materials—Epoxy Composites for Thermal Energy Storage

Science.gov (United States)

Alvarez Feijoo, Miguel Angel

2018-01-01

This research aimed to evaluate the thermal properties of new formulations of phase change materials (PCMs)-epoxy composites, containing a thickening agent and a thermally conductive phase. The composite specimens produced consisted of composites fabricated using (a) inorganic PCMs (hydrated salts), epoxy resins and aluminum particulates or (b) organic PCM (paraffin), epoxy resins, and copper particles. Differential Scanning Calorimetry (DSC) was used to analyze the thermal behavior of the samples, while hardness measurements were used to determine changes in mechanical properties at diverse PCM and conductive phase loading values. The results indicate that the epoxy matrix can act as a container for the PCM phase without hindering the heat-absorbing behavior of the PCMs employed. Organic PCMs presented reversible phase transformations over multiple cycles, an advantage that was lacking in their inorganic counterparts. The enthalpy of the organic PCM-epoxy specimens increased linearly with the PCM content in the matrix. The use of thickening agents prevented phase segregation issues and allowed the fabrication of specimens containing up to 40% PCM, a loading significantly higher than others reported. The conductive phase seemed to improve the heat transfer and the mechanical properties of the composites when present in low percentages (phase combination (PCM + epoxy resin + hardener + thickening agent) presents great potential as a heat-absorbing material at the temperatures employed. PMID:29373538

Synthesis and characterisation of epoxy resins reinforced with carbon nanotubes and nanofibers.

Science.gov (United States)

Prolongo, S G; Gude, M R; Ureña, A

2009-10-01

Epoxy nanocomposites were fabricated using two kinds of nanofiller, amino-functionalized multi-walled carbon nanotubes (CNTs) and non-treated long carbon nanofibers (CNFs). The non-cured mixtures were analysed through viscosity measurements. The effect of the nanoreinforcement on the curing process was determined by differential scanning calorimetry. Finally, the characterisation of cured nanocomposites was carried out studying their thermo-mechanical and electrical behaviour. At room temperature, the addition of CNTs causes a viscosity increase of epoxy monomer much more marked than the introduction of CNFs due to their higher specific area. It was probed that in that case exists chemical reaction between amino-functionalized CNTs and the oxirane rings of epoxy monomer. The presence of nanoreinforcement induces a decrease of curing reaction rate and modifies the epoxy conversion reached. The glass transition temperature of the nanocomposites decreases with the contents of CNTs and CNFs added, which could be related to plasticization phenomena of the nanoreinforcements. The storage modulus of epoxy resin significantly increases with the addition of CNTs and CNFs. This augment is higher with amino-functionalized CNTs due, between other reasons, to the stronger interaction with the epoxy matrix. The electrical conductivity is greatly increased with the addition of CNTs and CNFs. In fact, the percolation threshold is lower than 0.25 wt% due to the high aspect ratio of the used nanoreinforcements.

Improving Fracture Toughness of Epoxy Nanocomposites by Silica Nanoparticles

Directory of Open Access Journals (Sweden)

Seyed Reza Akherati Sany

2017-04-01

Full Text Available An epoxy resin was modified by silica nanoparticles and cured with an anhydride. The particles with different batches of 12, 20, and 40 nm sizes were each distributed into the epoxy resin ultrasonically. Electron microscopy images showed that the silica particles were well dispersed throughout the resin. Tensile test results showed that Young’s modulus and tensile strength increased with the volume fraction and surface area of the silica particles. The simultaneous use of two average sizes of 20 and 40 nm diameter silica particles still increased these mechanical properties but other combinations of silica particles were unsuccessful. A three-point bending test on each pre-cracked specimen was performed to measure the mode I fracture toughness energy. The fracture energy increased from 283 J/m2 for the unmodified epoxy to about 740 J/m2 for the epoxy with 4.5 wt% of 12 nm diameter silica nanoparticles. The fracture energy of smaller particles was greater because of their higher surface to volume ratio. The fracture energy results showed also that the combined nanoparticles has a synergic effect on the fracture toughness of nanocomposites. Simultaneous use of 10 and 20 nm particles increased the fracture energy to about 770 J/m2. Finally, crack-opening displacement was calculated and found to be in the range of several micrometers which was much larger than the sizes of particles studied. Thus, the toughening mechanisms of crack pinning and crack deflection have a negligible effect on improvement of toughness, nevertheless, the plastic deformation and plastic void growth are dominant mechanisms in epoxy toughening by nanoparticles.

Preparation and optical properties of indium tin oxide/epoxy nanocomposites with polyglycidyl methacrylate grafted nanoparticles.

Science.gov (United States)

Tao, Peng; Viswanath, Anand; Schadler, Linda S; Benicewicz, Brian C; Siegel, Richard W

2011-09-01

Visibly highly transparent indium tin oxide (ITO)/epoxy nanocomposites were prepared by dispersing polyglycidyl methacrylate (PGMA) grafted ITO nanoparticles into a commercial epoxy resin. The oleic acid stabilized, highly crystalline, and near monodisperse ITO nanoparticles were synthesized via a nonaqueous synthetic route with multigram batch quantities. An azido-phosphate ligand was synthesized and used to exchange with oleic acid on the ITO surface. The azide terminal group allows for the grafting of epoxy resin compatible PGMA polymer chains via Cu(I) catalyzed alkyne-azide "click" chemistry. Transmission electron microscopy (TEM) observation shows that PGMA grafted ITO particles were homogeneously dispersed within the epoxy matrix. Optical properties of ITO/epoxy nanocomposites with different ITO concentrations were studied with an ultraviolet-visible-near-infrared (UV-vis-NIR) spectrometer. All the ITO/epoxy nanocomposites show more than 90% optical transparency in the visible light range and absorption of UV light from 300 to 400 nm. In the near-infrared region, ITO/epoxy nanocomposites demonstrate low transmittance and the infrared (IR) transmission cutoff wavelength of the composites shifts toward the lower wavelength with increased ITO concentration. The ITO/epoxy nanocomposites were applied onto both glass and plastic substrates as visibly transparent and UV/IR opaque optical coatings.

Nanocomposites based on epoxy resin and montmorillonite: effect of clay percent and dispersion state on thermomechanical properties

International Nuclear Information System (INIS)

Zaioncz, Soraia; Soares, Bluma G.

2009-01-01

Nanocomposites of epoxy resin modified with PMMA and montmorillonite organophilic were synthesized with clay content equal to 0.1, 1, 2.5, 5 and 7 (wt %). Dispersion state and the nano structure of materials has been investigated using small angle X-ray scattering (SAXS). The nanocomposites containing 0.1 (wt %) of clay showed an exfoliated morphology, while the nanocomposites with higher clay content (1 to 7 wt %) show that the dispersion state is less uniform and that large aggregates coexist with tactoids stacks of two or three platelets. The nano structure of materials was correlated with its thermomechanical properties obtained by DMTA. The results showed an increase in Tg of the materials to clay content of up to 5 wt % and an increase in the storage modulus for the epoxy matrix. (author)

Immobilization of spent resin with epoxy resin

International Nuclear Information System (INIS)

Gultom, O.; Suryanto; Sayogo; Ramdan

1997-01-01

immobilization of spent resin using epoxy resin has been conducted. The spent resin was mixtured with epoxy resin in variation of concentration, i.e., 30, 40, 50, 60, 70 weight percent of spent resin. The mixture were pour into the plastic tube, with a diameter of 40 mm and height of 40 mm. The density, compressive strength and leaching rate were respectively measured by quanta chrome, paul weber apparatus and gamma spectrometer. The results showed that the increasing of waste concentration would be decreased the compressive strength, and increased density by immobilized waste. The leaching rate of 137 Cs from waste product was not detected in experiment (author)

Multidimensional Nanocomposites of Epoxy Reinforced with 1D and 2D Carbon Nanostructures for Improve Fracture Resistance

Directory of Open Access Journals (Sweden)

Juventino López-Barroso

2018-03-01

Full Text Available A hybrid nanocomposites based on epoxy reinforced with a combination of 1D and 2D carbon nanomaterials for improving impact resistance are reported. Multi-walled carbon nanotubes and oxidized-multi-walled carbon nanotubes are used as 1D nanoreinforcements, and graphene derivative materials such as graphene oxide and reduced graphene oxide are utilized as 2D nanoreinforcements. In this research, the impact resistance of epoxy matrix reinforced with 1D or 2D and the mixture of both nanomaterials is studied. The research is focused on evaluation of the influence of adding different combinations of nanomaterials into epoxy resin and their Izod impact response. Moreover, fracture surface of nanocomposites is observed by scanning electron microscopy. Images show differences between the surfaces of brittle nature on thermoset epoxy polymer and tough nanocomposites. Synergy created with 1D and 2D nanomaterials produces stable dispersions in the processing, reflected in the interface. The interactions in nanocomposites are evidenced by infrared spectra, principally on the peaks related to oxygenated functional groups present in nanomaterials and absent in polymer matrix. Consequently, an increase of 138% in fracture strength of nanocomposites is exhibited, in comparison to the neat epoxy matrix. In addition, hybrid nanocomposites were synthesized in two different methods to evaluate the influence of manufacturing method on final properties of nanocomposites.

Evaluation of Carbon Composite Overwrap Pressure Vessels Fabricated Using Ionic Liquid Epoxies

Data.gov (United States)

National Aeronautics and Space Administration — In terms of "Innovation" this is a unique epoxy with unique properties, and NASA co-holds the patent. This epoxy is being exclusively formulated for cryogenic use....

Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.

Science.gov (United States)

Atta, Ayman M; El-Saeed, Ashraf M; Al-Lohedan, Hamad A; Wahby, Mohamed

2017-06-02

Montmorillonite (MMT) clay mineral is widely used as filler for several organic coatings. Its activity is increased by exfoliation via chemical modification to produce nanomaterials. In the present work, the modification of MMT to form nanogel composites is proposed to increase the dispersion of MMT into epoxy matrices used to fill cracks and holes produced by the curing exotherms of epoxy resins. The dispersion of MMT in epoxy improved both the mechanical and anti-corrosion performance of epoxy coatings in aggressive marine environments. In this respect, the MMT surfaces were chemically modified with different types of 2-acrylamido-2-methyl propane sulfonic acid (AMPS) nanogels using a surfactant-free dispersion polymerization technique. The effect of the chemical structure, nanogel content and the interaction with MMT surfaces on the surface morphology, surface charges and dispersion in the epoxy matrix were investigated for use as nano-filler for epoxy coatings. The modified MMT nanogel epoxy composites showed excellent resistance to mechanical damage and salt spray resistance up to 1000 h. The interaction of MMT nanogel composites with the epoxy matrix and good response of AMPS nanogel to sea water improve their ability to act as self-healing materials for epoxy coatings for steel.

Degradation of modified carbon black/epoxy nanocomposite coatings under ultraviolet exposure

Science.gov (United States)

Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

2015-10-01

Degradation of epoxy coatings with and without Carbon Black (CB) nanoparticles under ultraviolet (UV) radiation were investigated using electrochemical impedance spectroscopy (EIS). Sodium dodecyl sulfate (SDS) was used to obtain a good dispersion of CB nanoparticles in a polymer matrix. TEM analysis proved a uniform dispersion of modified CB nanoparticles in epoxy coating. The coatings were subjected to UV radiation to study the degradation behavior and then immersed in 3.5 wt% NaCl. The results showed that the electrochemical behavior of neat epoxy coating was related to the formation and development of microcracks on the surface. The occurrence of microcracks on the surface of the coatings and consequently the penetration of ionic species reduced by adding CB nanoparticles into the formulation of the coatings. CB nanoparticles decreased degradation of CB coatings by absorbing UV irradiation. The ATR-FTIR results showed that decrease in the intensity of methyl group as main peak in presence of 2.5 wt% CB was lower than neat epoxy. In addition, the reduction in impedance of neat epoxy coating under corrosive environment was larger than CB coatings. The CB coating with 2.5 wt% nanoparticles had the highest impedance to corrosive media after 2000 h UV irradiation and 24 h immersion in 3.5 wt% NaCl.

The effect of carbon nanotube dimensions and dispersion on the fatigue behavior of epoxy nanocomposites

International Nuclear Information System (INIS)

Zhang, W; Picu, R C; Koratkar, N

2008-01-01

Fatigue is one of the primary reasons for failure in structural materials. It has been demonstrated that carbon nanotubes can suppress fatigue in polymer composites via crack-bridging and a frictional pull-out mechanism. However, a detailed study of the effects of nanotube dimensions and dispersion on the fatigue behavior of nanocomposites has not been performed. In this work, we show the strong effect of carbon nanotube dimensions (i.e. length, diameter) and dispersion quality on fatigue crack growth suppression in epoxy nanocomposites. We observe that the fatigue crack growth rates can be significantly reduced by (1) reducing the nanotube diameter, (2) increasing the nanotube length and (3) improving the nanotube dispersion. We qualitatively explain these observations by using a fracture mechanics model based on crack-bridging and pull-out of the nanotubes. By optimizing the above parameters (tube length, diameter and dispersion) we demonstrate an over 20-fold reduction in the fatigue crack propagation rate for the nanocomposite epoxy compared to the baseline (unfilled) epoxy

Physical and chemical durability of cement impregnated epoxy resin

International Nuclear Information System (INIS)

Suryantoro

1997-01-01

Immobilization of simulation radioactive waste contains Cs and Sr with cement impregnated epoxy resin has been done. Low level liquid waste in 30% weight mixed cement homogeneously and then set in its curing time about 28 days. Waste from was impregnated with epoxy resin (Bisphenol-A-diglycidylether) and use Triethylenteramin as catalyst. the sample of cement impregnated epoxy resin 2.5 cm x 2.5 cm in diameter and length was tested by Paul Weber. The compressive strength was obtained of 4.08 kN.cm - 2. The sochxlet apparatus was run on flow rate of 300 ml/hour at 100 o C and during 24 hours. The leaching rate of Cs was round on 5.5 x 10 - 4 g.cm - 2.d - 1 and Sr was 6.1 x 10 - 4 g.cm - 2.d - 1 (author)

Synthesis and Antimicrobial Activity of Long-Chain 3,4-Epoxy-2-alkanones

OpenAIRE

Wood, William F.

2010-01-01

3,4-Epoxy-2-dodecanone, a major component in the preorbital gland of the African grey duiker (Sylvicapra grimmia), showed antimicrobial activity in preliminary tests. The C11 to C17 homologues of this compound were prepared and their activity against several pathogenic dermal bacteria and fungi was tested. 3,4-Epoxy-2-dodecanone and 3,4-epoxy-2-tridecanone inhibited the growth of Trichophyton mentagrophytes at 25 μg/mL. Moderate inhibition of the growth of the bacteria Propionibacterium acnes...

Elaboration, structural and optical investigations of ZnO/epoxy nanocomposites

Science.gov (United States)

Moussa, S.; Namouchi, F.; Guermazi, H.

2015-07-01

Hybrid nanocomposites were elaborated by incorporating ZnO nanoparticles into a transparent epoxy polymer matrix, using the direct dispersion method. The effect of the nanoparticles on the structural and optical properties of the polymer matrix was investigated using Fourier transform infrared (FTIR), Raman and UV-Visible spectroscopies. Nanocomposites FTIR spectra showed a variation of band intensities attributed to nanoparticles agglomeration within the polymer. The UV-Visible measurements showed a redshift on the band gap energy of the nanocomposites differently from neat epoxy resin, caused by interactions between ZnO NPs and polymer chains. Raman spectra confirm these interactions and the formation of hydrogen bonds in the nanocomposites. The UV-Visible transmittance spectra revealed that addition of a very low concentration (0.2wt%) of ZnO nanoparticles to a transparent epoxy matrix would maintain high visible-light transparency. The decrease of transmittance with increasing ZnO percentage is due to light scattering which originates from the agglomeration of nanoparticles in the matrix, the mismatch between the refractive index of ZnO and that of the epoxy matrix, and the increase of the surface roughness of the nanocomposite with increasing ZnO addition. Moreover, the UV-vis absorption spectra revealed that adding more than 1wt% ZnO leads to the improvement of the UV shielding properties of the nanocomposites. These results prove that the elaborated ZnO/epoxy nanocomposites can be used as UV shielding materials.

Radiochemical ageing of epoxy coating for nuclear plants

International Nuclear Information System (INIS)

Queiroz, D.P.R.; Fraisse, F.; Fayolle, B.; Kuntz, M.; Verdu, J.

2010-01-01

The degradation of an epoxy-amine network exposed to gamma irradiation in oxygen atmosphere has been studied by using a variety of analytical methods, including infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and sol-gel analysis. Results show that the oxidation of epoxy systems grows with the irradiation dose. Hydroperoxides, which are species resulting from oxidation, were identified and quantified by DSC. As indicated by the sol-gel analysis, the mechanism of degradation of chain scission seems to be predominant over crosslinking. The modifications induced by irradiation reflect in a greater capacity of water absorption.

Simulation of debonding in Al/epoxy T-peel joints using a potential-based cohesive zone model

KAUST Repository

Alfano, Marco

2011-06-10

In this work, a cohesive zone model of fracture is employed to study debonding in plastically deforming Al/epoxy T-peel joints. In order to model the adhesion between the bonded metal strips, the Park-Paulino-Roesler (PPR) potential based cohesive model (J Mech Phys Solids, 2009;57:891-908) is employed, and interface elements are implemented in a finite element com-mercial code. A study on the influence of the cohesive properties (i.e. cohesive strength, fracture energy, shape parameter and slope indicator) on the predicted peel-force versus displacement plots reveals that the numerical results are mostly sensitive to cohesive strength and fracture energy. In turn, these parameters are tuned until a match between experimental and simulated load displacement curves is achieved.

Simulation of debonding in Al/epoxy T-peel joints using a potential-based cohesive zone model

KAUST Repository

Alfano, Marco; Furgiuele, Franco; Lubineau, Gilles; Paulino, Glaucio H.

2011-01-01

In this work, a cohesive zone model of fracture is employed to study debonding in plastically deforming Al/epoxy T-peel joints. In order to model the adhesion between the bonded metal strips, the Park-Paulino-Roesler (PPR) potential based cohesive model (J Mech Phys Solids, 2009;57:891-908) is employed, and interface elements are implemented in a finite element com-mercial code. A study on the influence of the cohesive properties (i.e. cohesive strength, fracture energy, shape parameter and slope indicator) on the predicted peel-force versus displacement plots reveals that the numerical results are mostly sensitive to cohesive strength and fracture energy. In turn, these parameters are tuned until a match between experimental and simulated load displacement curves is achieved.

Hearing loss in workers exposed to epoxy adhesives and noise: a cross-sectional study.

Science.gov (United States)

Yang, Hsiao-Yu; Shie, Ruei-Hao; Chen, Pau-Chung

2016-02-18

Epoxy adhesives contain organic solvents and are widely used in industry. The hazardous effects of epoxy adhesives remain unclear. The objective of this study was to investigate the risk of hearing loss among workers exposed to epoxy adhesives and noise. Cross-sectional study. For this cross-sectional study, we recruited 182 stone workers who were exposed to both epoxy adhesives and noise, 89 stone workers who were exposed to noise only, and 43 workers from the administrative staff who had not been exposed to adhesives or noise. We obtained demographic data, occupational history and medical history through face-to-face interviews and arranged physical examinations and pure-tone audiometric tests. We also conducted walk-through surveys in the stone industry. A total of 40 representative noise assessments were conducted in 15 workplaces. Air sampling was conducted at 40 workplaces, and volatile organic compounds were analysed using the Environmental Protection Agency (EPA) TO-15 method. The mean sound pressure level was 87.7 dBA (SD 9.9). The prevalence of noise-induced hearing loss was considerably increased in the stone workers exposed to epoxy adhesives (42%) compared with the stone workers who were not exposed to epoxy adhesives (21%) and the administrative staff group (9.3%). A multivariate logistic regression analysis revealed that exposure to epoxy adhesives significantly increased the risk of hearing loss between 2 and 6 kHz after adjusting for age. Significant interactions between epoxy adhesives and noise and hearing impairment were observed at 3, 4 and 6 kHz. Epoxy adhesives exacerbate hearing impairment in noisy environments, with the main impacts occurring in the middle and high frequencies. Published by the BMJ Publishing Group Limited. For permission to use (where not already granted under a licence) please go to http://www.bmj.com/company/products-services/rights-and-licensing/