Study of ammonia removal from coal-gasified fuel

Energy Technology Data Exchange (ETDEWEB)

Hasegawa, Takeharu; Sato, Mikio [Central Research Inst. of Electric Power Industry, Yokosuka, Kanagawa (Japan)

1998-07-01

In integrated coal gasification combined-cycle power-generation (IGCC) systems, ammonia in gasified fuel is passed through a hot/dry type gas clean-up facility into a gas turbine. The ammonia is converted to nitrogen oxides in the gas turbine combustion process. Therefore, ammonia removal from coal-gasified fuel effectively reduces NO{sub x} emissions in IGCC systems. The authors clarified the optimum NO/NH{sub 3} ratio, the optimum concentration of added O{sub 2}, and the influence of CO, H{sub 2}, and CH{sub 4} in the coal-gasified fuel on NH{sub 3} decomposition and NO reduction through experiments using a tubular flow reactor and numerical analysis based on reaction kinetics. The main results were as follows: (1) The optimum NO/NH{sub 3} ratio for maximizing NH{sub 3} decomposition and NO reduction was about 1. (2) The NH{sub 3} decomposition ratio depended only on H{sub 2}, and decreased rapidly with increasing H{sub 2} concentration. (3) The NO reduction ratio decreased with an increasing H{sub 2} concentration. (4) The remaining CH{sub 4}, which was not decomposed by pyrolysis, increased with an increasing CH{sub 4} concentration and caused the reaction temperature to rise, as opposed to cases of CO and H{sub 2}. (5) The method was effective in decreasing total fixed nitrogen (TFN) by up to 40% and minimizing the total concentration of remaining NH{sub 3} and NO in air-blown, coal-gasified fuel.

Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

Science.gov (United States)

Grindley, T.

1988-04-05

A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

Non-slag co-gasification of biomass and coal in entrained-bed furnace

Science.gov (United States)

Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

2018-02-01

Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

Liquid CO₂/Coal Slurry for Feeding Low Rank Coal to Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Marasigan, Jose [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Goldstein, Harvey [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Dooher, John [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

2013-09-30

This study investigates the practicality of using a liquid CO₂/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO₂ has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO₂ is much lower than water. This means it should take less energy to pump liquid CO₂ through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO₂ is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO₂ is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO₂ slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO₂ has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO₂ over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO₂/coal slurry properties.

Process for electrochemically gasifying coal using electromagnetism

Science.gov (United States)

Botts, Thomas E.; Powell, James R.

1987-01-01

A process for electrochemically gasifying coal by establishing a flowing stream of coal particulate slurry, electrolyte and electrode members through a transverse magnetic field that has sufficient strength to polarize the electrode members, thereby causing them to operate in combination with the electrolyte to electrochemically reduce the coal particulate in the slurry. Such electrochemical reduction of the coal produces hydrogen and carbon dioxide at opposite ends of the polarized electrode members. Gas collection means are operated in conjunction with the process to collect the evolved gases as they rise from the slurry and electrolyte solution.

Numerical Investigation for the Plasma Coal Gasifier of 150kW and 1400kW

Energy Technology Data Exchange (ETDEWEB)

Choi, Hyeong Yeong; Suh, Jae Seung [Hannam University, Daejeon (Korea, Republic of); Lho, Tai Hyeop [National Fusion Research Institute, Daejeon (Korea, Republic of)

2016-05-15

This study has verification of simulation for the gasifier of 150kWe and focuses on prediction of performance for the gasifier of 1.4MWe with a computational fluid dynamics (CFD) method. It is possible to predict flow patterns, tracks of particles, combustion characteristics, temperature distributions and chemical distributions using the commercial CFD solver ANSYS/FLUENT. Integrated coal gasification combined cycle (IGCC) has gained a lot of interest because they can produce cleaner gaseous fuels such as hydrogen, carbon monoxide and methane. Therefore, the National Fusion Research Institute (NFRI) plant has been investigating the application of their plasma technology to gasify coal. It is a fusion plasma technology for better efficiency of low-carbon fuels. They recently completed experiment for the gasifier of 150kwe, and are currently trying experiment for the gasifier of 1.4MWe. They have tried to design the gasifier that has cold gases of a higher efficiency. However it is considerably complicated and expensive that performance of gasifier is experimentally studied, because it is difficult to measure or control gases of very high temperature. This study has numerical investigation for the phenomena of coal gasification for coal gasifier of 150kWe and 1.4MWe at experiment operating conditions. This study has verification of simulation for the gasifier of 150kWe, and predicts performance for the gasifier of 1.4MWe. The gasifier of 1.4MWe will have a cold gas of higher efficiency than gasifier of 150kWe because can generate many hydrogen gas. So this gasification has the potential to become cornerstone technology in many hydrogen industries.

Thermochemical Equilibrium Model of Synthetic Natural Gas Production from Coal Gasification Using Aspen Plus

Directory of Open Access Journals (Sweden)

Rolando Barrera

2014-01-01

Full Text Available The production of synthetic or substitute natural gas (SNG from coal is a process of interest in Colombia where the reserves-to-production ratio (R/P for natural gas is expected to be between 7 and 10 years, while the R/P for coal is forecasted to be around 90 years. In this work, the process to produce SNG by means of coal-entrained flow gasifiers is modeled under thermochemical equilibrium with the Gibbs free energy approach. The model was developed using a complete and comprehensive Aspen Plus model. Two typical technologies used in entrained flow gasifiers such as coal dry and coal slurry are modeled and simulated. Emphasis is put on interactions between the fuel feeding technology and selected energy output parameters of coal-SNG process, that is, energy efficiencies, power, and SNG quality. It was found that coal rank does not significantly affect energy indicators such as cold gas, process, and global efficiencies. However, feeding technology clearly has an effect on the process due to the gasifying agent. Simulations results are compared against available technical data with good accuracy. Thus, the proposed model is considered as a versatile and useful computational tool to study and optimize the coal to SNG process.

Measurement and modeling the coefficient of restitution of char particles under simulated entrained flow gasifier conditions

Science.gov (United States)

Gibson, LaTosha M.

Inefficiencies in plant operations due to carbon loss in flyash, necessitate control of ash deposition and the handling of the slag disposal. Excessive char/ash deposition in convective coolers causes reduction in the heat transfer, both in the radiative (slagging) section and in the low-temperature convective (fouling) heating section. This can lead to unplanned shutdowns and result in an increased cost of electricity generation. CFD models for entrained flow gasification have used the average bulk coal composition to simulate slagging and ash deposition with a narrow particle size distribution (PSD). However, the variations in mineral (inorganic) and macerals (organic) components in coal have led to particles with a variation in their inorganic and organic composition after grinding as governed by their Particle Size Distribution (PSD) and mineral liberation kinetics. As a result, each particle in a PSD of coal exhibits differences in its conversion, particle trajectory within the gasifier, fragmentation, swelling, and slagging probability depending on the gasifier conditions (such as the temperature, coal to oxygen ratio, and swirling capacity of the coal injector). Given the heterogeneous behavior of char particles within a gasifier, the main objective of this work was to determine boundary conditions of char particle adhering and/or rebounding from the refractory wall or a layer of previously adhered particles. In the past, viscosity models based on the influence of ash composition have been used as the method to characterize sticking. It is well documented that carbon contributes to the non-wettability of particles. Therefore, it has been hypothesized that viscosity models would not be adequate to accurately predict the adhesion behavior of char. Certain particle wall impact models have incorporated surface tension which can account the contributions of the carbon content to the adhesive properties of a char particle. These particle wall impact models also

Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

Energy Technology Data Exchange (ETDEWEB)

Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Fletcher, Thomas [Univ. of Utah, Salt Lake City, UT (United States); Pugmire, Ronald [Univ. of Utah, Salt Lake City, UT (United States); Smith, Philip [Univ. of Utah, Salt Lake City, UT (United States); Sutherland, James [Univ. of Utah, Salt Lake City, UT (United States); Thornock, Jeremy [Univ. of Utah, Salt Lake City, UT (United States); Hunsacker, Isaac [Univ. of Utah, Salt Lake City, UT (United States); Li, Suhui [Univ. of Utah, Salt Lake City, UT (United States); Kelly, Kerry [Univ. of Utah, Salt Lake City, UT (United States); Puntai, Naveen [Univ. of Utah, Salt Lake City, UT (United States); Reid, Charles [Univ. of Utah, Salt Lake City, UT (United States); Schurtz, Randy [Univ. of Utah, Salt Lake City, UT (United States)

2011-10-01

A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

Effect of Colombian coal rank and its feeding technology on substitute natural gas production by entrained gasification

Directory of Open Access Journals (Sweden)

Juan Fernando Pérez-Bayer

2016-01-01

Full Text Available The effect of coal rank (from sub-bituminous to semi-anthracite and type of fuel feeding technology (slurry and dry on the production of substitute natural gas (SNG in entrained flow gasifiers is studied. Ten coals from important Colombian mines were selected. The process is modeled under thermochemical equilibrium using Aspen Plus, and its performance is evaluated in function of output parameters that include SNG heating value, Wobbe index, coal conversion efficiency, cold gas efficiency, process efficiency, global efficiency, and SNG production rate, among others. In descending order, the coal-to-SNG process improves energetically with the use of coals with: higher volatile-matter to fixed-carbon ratio, lower ash content, higher C+H/O ratio, and higher coal heating value. The overall energy efficiency of the slurry-feed technology (S-FT to produce SNG by gasification is 17% higher than the dry-feed technology (D-FT, possibly as a consequence of the higher CH4 concentration in the syngas (around 7 vol. % when the coal is fed as aqueous slurry. As the simulated SNG meets the natural gas (NG quality standards in Colombia, the substitute gaseous fuel could be directly transported through pipelines. Therefore, the coal-to-SNG process is a technically feasible and unconventional alternative for NG production.

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 4. Operation of pilot plant; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

A record was summarized of the operation of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation. As to the actual results of operation hours, the paper summarized the records of gasifier facilities, gas refining facilities, gas turbine facilities and safety environment facilities which were collected from April 1991 to January 1993. Relating to the actual results of start-up/stop, the paper summarized the records of gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities and safety environment facilities. Further, operation manuals were made for the schedule of plant start-up/stop, generalization, gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities, actual pressure/actual size combustor testing facilities and safety environment facilities. (NEDO)

Numerical simulation of coal gasification process using the modifying Watanabe - Otaka model.

Energy Technology Data Exchange (ETDEWEB)

T. Papadopoulos; M. Losurdo; H. Spliethoff

2009-07-01

High-pressure entrained flow coal gasification is becoming increasingly important particularly in the development of Integrated Coal Gasification Combined Cycle (IGCC) technology for the production of electricity. However, there is a lack of knowledge worldwide for the gasification process and more especially for the chemical reactions (reactions rates) that take place under high pressure and temperature. Therefore a gasifier has been designed and is being built at the Institute for Energy Systems (Lehrstuhl fuer Energisysteme - LES) at the Technische Universitaet Muenchen (TUM). This gasifier is an entrained flow gasifier and has the advantage that it can operate to very high conditions of pressure and temperature, up to 50 bar pressure and 1800{sup o}C temperature. In an ongoing project, a great variety of experiments are planned to determine chemical reactions rates at high pressure conditions. In addition to the experimental work, CFD numerical simulations of pulverized coal gasification are being performed. The aim is to use numerical investigations for preliminary assessment of the facility. The goal is to develop a gasification model suitable for high pressure and condition tailored on the experiments to be used in CFD computations to predict chemical reactions, the heat transfer and the turbulence inside the gasifier. 9 refs., 2 figs., 2 tabs.

Carbon formation and metal dusting in hot-gas cleanup systems of coal gasifiers

Energy Technology Data Exchange (ETDEWEB)

Judkins, R.R.; Tortorelli, P.F.; Judkins, R.R.; DeVan, J.H.; Wright, I.G. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1995-11-01

The product gas resulting from the partial oxidation of Carboniferous materials in a gasifier is typically characterized by high carbon and sulfur, but low oxygen, activities and, consequently, severe degradation of the structural and functional materials can occur. The objective of this task was to establish the potential risks of carbon deposition and metal dusting in advanced coal gasification processes by examining the current state of knowledge regarding these phenomena, making appropriate thermochemical calculations for representative coal gasifiers, and addressing possible mitigation methods. The paper discusses carbon activities, iron-based phase stabilities, steam injection, conditions that influence kinetics of carbon deposition, and influence of system operating parameters on carbon deposition and metal dusting.

Advanced gasifier and water gas shift technologies for low cost coal conversion to high hydrogen syngas

Energy Technology Data Exchange (ETDEWEB)

Kramer, Andrew Kramer [Gas Technology Inst., Des Plaines, IL (United States)

2016-09-30

The Gas Technology Institute (GTI) and team members RTI International (RTI), Coanda Research and Development, and Nexant, are developing and maturing a portfolio of technologies to meet the United States Department of Energy (DOE) goals for lowering the cost of producing high hydrogen syngas from coal for use in carbon capture power and coal-to-liquids/chemicals. This project matured an advanced pilot-scale gasifier, with scalable and commercially traceable components, to readiness for use in a first-of-a-kind commercially-relevant demonstration plant on the scale of 500-1,000 tons per day (TPD). This was accomplished through cold flow simulation of the gasifier quench zone transition region at Coanda and through an extensive hotfire gasifier test program on highly reactive coal and high ash/high ash fusion temperature coals at GTI. RTI matured an advanced water gas shift process and catalyst to readiness for testing at pilot plant scale through catalyst development and testing, and development of a preliminary design basis for a pilot scale reactor demonstrating the catalyst. A techno-economic analysis was performed by Nexant to assess the potential benefits of the gasifier and catalyst technologies in the context of power production and methanol production. This analysis showed an 18%reduction in cost of power and a 19%reduction in cost of methanol relative to DOE reference baseline cases.

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1995-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1996-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Agglomeration and reaction characteristics of various coal chars in fluidized-bed coal gasifier; Ryudoso sekitan gas ka ronai deno sekitan no gyoshu tokusei to hanno tokusei

Energy Technology Data Exchange (ETDEWEB)

Uemiya, S.; Aoki, K.; Mori, S.; Kojima, T. [Seikei University, Tokyo (Japan). Faculty of Engineering

1996-10-28

With relation to the coals delivered as common samples in the coal fundamental technology development project, an experimental study was conducted on agglomeration characteristics and reaction characteristics in the fluidized-bed coal gasifier. For the experiment, used was a fluidized bed gasifier inserted with a cone-shape dispersion plate with a nozzle in the center. After raising the temperature of the gasifier up to 773K, gasification was conducted sending to the gasifier air from the nozzle and steam from the dispersion plate. The mean particle diameter and gas concentration of chars were measured till the temperature reaches 1373K. As a result of the experiment, it was confirmed that the carbon conversion ratio increases with a decrease in coalification degree of the coal. Moreover, influence of the coal kind was markedly observed at the grid zone of the lower part of the bed, and it was clarified that the lower carbon content ratio the coal kind has, the faster the speed of CO formation and water gasification get. The agglomeration temperature of charcoal which is a product of the condensate is lower by as many as several hundred K than the point of softening, and it was considered to be necessary to study the relation with the temperature distribution in the bed. 3 refs., 3 figs., 1 tab.

Investigation of flow behaviour of coal particles in a pilot-scale fluidized bed gasifier (FBG) using radiotracer technique.

Science.gov (United States)

Pant, H J; Sharma, V K; Kamudu, M Vidya; Prakash, S G; Krishanamoorthy, S; Anandam, G; Rao, P Seshubabu; Ramani, N V S; Singh, Gursharan; Sonde, R R

2009-09-01

Knowledge of residence time distribution (RTD), mean residence time (MRT) and degree of axial mixing of solid phase is required for efficient operation of coal gasification process. Radiotracer technique was used to measure the RTD of coal particles in a pilot-scale fluidized bed gasifier (FBG). Two different radiotracers i.e. lanthanum-140 and gold-198 labeled coal particles (100 gm) were independently used as radiotracers. The radiotracer was instantaneously injected into the coal feed line and monitored at the ash extraction line at the bottom and gas outlet at the top of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tanks-in-series model. The simulation of RTD data indicated good degree of mixing with small fraction of the feed material bypassing/short-circuiting from the bottom of the gasifier. The results of the investigation were found useful for optimizing the design and operation of the FBG, and scale-up of the gasification process.

Entrained-flow gasification at elevated pressure: Volume 1: Final technical report, March 1, 1985-April 30,1987

Energy Technology Data Exchange (ETDEWEB)

Hedman, P.O.; Smoot, L.D.; Smith, P.J.; Blackham, A.U.

1987-10-15

The general purpose of this research program was to develop a basic understanding of the physical and chemical processes in entrained coal gasification and to use the results to improve and evaluate an entrained gasification computer model. The first task included the collection and analysis of in-situ gasifier data at elevated pressures with three coal types (North Dakota lignite, Wyoming subbituminous and Illinois bituminous), the design, construction, and testing of new coal/oxygen/steam injectors with a fourth coal type (Utah bituminous), the collection of supporting turbulent fluid dynamic (LDV) data from cold-flow studies, and the investigation of the feasibility of using laser-based (CARS) daignostic instruments to make measurements in coal flames. The second task included improvements to the two-dimensional gasifier submodels, tabulation and evaluation of new coal devolatilization and char oxidation data for predictions, fundamental studies of turbulent particle dispersion, the development of improved numerical methods, and validation of the comprehensive model through comparison of predictions with experimental results. The third task was to transfer technical advances to industry and to METC through technical seminars, production of a detailed data book, code placement, and publication of results. Research results for these three tasks are summarized briefly here and presented in detail in the body of the report and in supporting references. 202 refs., 73 figs., 23 tabs.

FY 1996 report on the results of the development of an entrained bed coal gasification power plant. Part 2. Investigational study of verification plant; 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Jissho plant ni kansuru chosa kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-01-01

For the purpose of developing the technology of the integrated coal gasification combined cycle power generation, an investigational study of verification plant was made, and the FY 1996 results were summarized. In this fiscal year, the conceptual design was made of the Nakoso method based on the method of Nakoso pilot plant, the fixed bed method in which fixed bed gas refining facilities tested in Nakoso pilot plant were adopted, and the packed bed method. In the Nakoso method, 5 cases were studied using the air blown two-stage entrained bed for gasifier, dry two-stage fluidized bed for desulfurization and dry granular bed packed bed for dust removal. In the fixed bed method, 2 cases were studied using the air blown two-stage entrained bed for gasifier and dry fixed bed for gas refining. In the packed bed method, 2 cases were studied using the air blown two-stage entrained bed for gasifier and dry packed bed for gas refining. As to gas turbine facilities, 5 cases were studied in which GT output is 115MW - 215MW (output of combined cycle power generation: 220MW - 420MW). (NEDO)

Fluidised bed gasification of low grade South African coals

CSIR Research Space (South Africa)

North, BC

2006-09-01

Full Text Available gasifiers. Fluidised bed Entrained flow Coal particle size 0.5 mm – 5 mm 0 – 0.5 mm Coal moisture Dry Dry/slurry Coal type Non-caking coals Any coal Ash in coal < 60% < 30% Gasification agents Air/steam/oxygen Steam/oxygen Gasification... properties important for fluidised bed gasification are: square4 Coal reactivity in atmospheres of CO2 and H2O square4 Caking index and free swelling index (FSI) square4 Ash fusion temperature (AFT) 5.1 Coal reactivity The gasifcation reactions (1...

Gas generation by co-gasification of biomass and coal in an autothermal fluidized bed gasifier

International Nuclear Information System (INIS)

Wang, Li-Qun; Chen, Zhao-Sheng

2013-01-01

In this study, thermochemical biomass and coal co-gasification were performed on an autothermal fluidized bed gasifier, with air and steam as oxidizing and gasifying media. The experiments were completed at reaction temperatures of 875 °C–975 °C, steam-to-biomass ratio of 1.2, and biomass-to-coal ratio of 4. This research aims to determine the effects of reaction temperature on gas composition, lower heating value (LHV), as well as energy and exergy efficiencies, of the product gas. Over the ranges of the test conditions used, the product gas LHV varies between 12 and 13.8 MJ/Nm 3 , and the exergy and energy efficiencies of the product gas are in the ranges of 50.7%–60.8% and 60.3%–85.1%, respectively. The results show that high reaction temperature leads to higher H 2 and CO contents, as well as higher exergy and energy efficiencies of the product gas. In addition, gas LHV decreases with temperature. The molar ratio of H 2 /CO is larger than 1 at temperatures above 925 °C. Our experimental analysis shows that co-gasification of biomass and coal in an autothermal fluidized bed gasifier for gas production is feasible and promising. -- Highlights: • An innovative steam co-gasification process for gas production was proposed. • Co-gasification of biomass and coal in an autothermal fluidized bed gasifier was tested. • High temperature favors H 2 production. • H 2 and CO contents increase, whereas CO 2 and CH 4 levels decrease with increase in T. • Exergy and energy efficiencies of gases increase with increase in T

TASK 3: PILOT PLANT GASIFIER TESTING

Energy Technology Data Exchange (ETDEWEB)

Fusselman, Steve

2015-11-01

Aerojet Rocketdyne (AR) has developed an innovative gasifier concept incorporating advanced technologies in ultra-dense phase dry feed system, rapid mix injector, and advanced component cooling to significantly improve gasifier performance, life, and cost compared to commercially available state-of-the-art systems. Design, fabrication and initial testing of the pilot plant compact gasifier was completed in 2011 by a development team led by AR. Findings from this initial test program, as well as subsequent gasifier design and pilot plant testing by AR, identified a number of technical aspects to address prior to advancing into a demonstration-scale gasifier design. Key among these were an evaluation of gasifier ability to handle thermal environments with highly reactive coals; ability to handle high ash content, high ash fusion temperature coals with reliable slag discharge; and to develop an understanding of residual properties pertaining to gasification kinetics as carbon conversion approaches 99%. The gasifier did demonstrate the ability to withstand the thermal environments of highly reactive Powder River Basin coal, while achieving high carbon conversion in < 0.15 seconds residence time. Continuous operation with the high ash fusion temperature Xinyuan coal was demonstrated in long duration testing, validating suitability of outlet design as well as downstream slag discharge systems. Surface area and porosity data were obtained for the Xinyuan and Xinjing coals for carbon conversion ranging from 85% to 97%, and showed a pronounced downward trend in surface area per unit mass carbon as conversion increased. Injector faceplate measurements showed no incremental loss of material over the course of these experiments, validating the commercially traceable design approach and supportive of long injector life goals. Hybrid testing of PRB and natural gas was successfully completed over a wide range of natural gas feed content, providing test data to anchor predictions

A new model for coal gasification on pressurized bubbling fluidized bed gasifiers

International Nuclear Information System (INIS)

Sánchez, Cristian; Arenas, Erika; Chejne, Farid; Londoño, Carlos A.; Cisneros, Sebastian; Quintana, Juan C.

2016-01-01

Highlights: • A new model was proposed for the simulation of fluidized bed reactors. • The model was validated against experimental data found in the literature. • The model was compared and found to be superior to other models reported in the literature. • Effects of pressure, temperature, steam/coal and air/coal ratios over gas composition were studied. - Abstract: Many industries have taken interest in the use of coal gasification for the production of chemicals and fuels. This gasification can be carried out inside a fluidized bed reactor. This non-ideal reactor is difficult to predict due to the complex physical phenomena and the different chemical changes that the feedstock undergoes. The lack of a good model to simulate the reactor’s behavior produces less efficient processes and plant designs. Various approaches to the proper simulation of such reactor have been proposed. In this paper, a new model is developed for the simulation of a pressurized bubbling fluidized bed (PBFB) gasifier that rigorously models the physical phenomena and the chemical changes of the feedstock inside the reactor. In the model, the reactor is divided into three sections; devolatilization, volatile reactions and combustion-gasification. The simulation is validated against experimental data reported in the literature and compared with other models proposed by different authors; once the model is validated, the dependence of the syngas composition on operational pressure, temperature, steam/coal and air/coal ratios are studied. The results of this article show how this model satisfactorily predicts the performance of PBFB gasifiers.

Physical modelling of near-wall phenomena in entrained-flow coal gasifiers

OpenAIRE

Troiano, Maurizio

2015-01-01

Combustion and gasification under slagging conditions are key aspects of the design of modern entrained-flow reactors for thermal conversion of solid fuels, aimed at increasing the overall energy efficiency. In these systems, solid particles migrate toward the reactor walls, due to swirled/tangential flow induced in the reaction chamber and to turbophoresis, generating, thanks to the very high operating temperatures, a slag layer that flows along the reactor internal walls and is drained to t...

Tunable Diode Laser Sensors to Monitor Temperature and Gas Composition in High-Temperature Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Hanson, Ronald [Stanford Univ., CA (United States); Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States)

2014-12-01

The integrated gasification combined cycle (IGCC) when combined with carbon capture and storage can be one of the cleanest methods of extracting energy from coal. Control of coal and biomass gasification processes to accommodate the changing character of input-fuel streams is required for practical implementation of integrated gasification combined-cycle (IGCC) technologies. Therefore a fast time-response sensor is needed for real-time monitoring of the composition and ideally the heating value of the synthesis gas (here called syngas) as it exits the gasifier. The goal of this project was the design, construction, and demonstration an in situ laserabsorption sensor to monitor multiple species in the syngas output from practical-scale coal gasifiers. This project investigated the hypothesis of using laser absorption sensing in particulateladen syngas. Absorption transitions were selected with design rules to optimize signal strength while minimizing interference from other species. Successful in situ measurements in the dusty, high-pressure syngas flow were enabled by Stanford’s normalized and scanned wavelength modulation strategy. A prototype sensor for CO, CH4, CO2, and H2O was refined with experiments conducted in the laboratory at Stanford University, a pilot-scale at the University of Utah, and an engineering-scale gasifier at DoE’s National Center for Carbon Capture with the demonstration of a prototype sensor with technical readiness level 6 in the 2014 measurement campaign.

CFD simulation of coal gasification in an entrained-flow gasifier

DEFF Research Database (Denmark)

Sreedharan, V.; Hjertager, B.H.; Solberg, T.

2010-01-01

in reliability, emission control, efficiency, and feedstock flexibility. The feedstock used for a gasification system can be coal, petroleum coke, biomass, heavy oil, or even natural gas. This is an abstract of a paper presented at the 2010 AIChE Annual Meeting (Salt Lake City, UT 11/7-12/2010)....

FY 1992 report on the results of the development of an entrained bed coal gasification power plant. Part 3. Operation test of pilot plant (1/2); 1992 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant unten shiken hen (1/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-02-01

The study of operation test was made of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation, and the details of the FY 1992 results were summarized. At RUN 10, conducted were the confirmation of the quantity of state of gasifier in the coal-fired high load operation and coal-fired constant load operation, and slagging survey. At RUN 11, the evaluation made after the work for prevention of slagging, and confirmation of the quantity of state of gasifier at a load of 80% heat input. At RUN 12, the evaluation of the measures taken against slagging, and test on the high load stable operation. At RUN 13, the evaluation of the measures taken against slagging, and large combustor response/total pressure control response tests. At RUN D1, test on the change of coal kind from A coal to D coal, and test on the initial adjusting operation of D coal. In the trial operation of these, the following were generated and the preventive measures were studied: impossibility of circulation of desulfurizing agent in gas refining facilities (dry desulfurizing system), bolt fracture of gas refining facilities (separator of dedusting facilities). (NEDO)

Making the most of South Africa’s low-quality coal: Converting high-ash coal to fuel gas using bubbling fluidised bed gasifiers

CSIR Research Space (South Africa)

Engelbrecht, AD

2010-08-31

Full Text Available for process heating or for power generation using the IGCC (Integrated Gasification Combined Cycle) process. A high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier using various gasification agents and operating conditions...

Optimal operation for 3 control parameters of Texaco coal-water slurry gasifier with MO-3LM-CDE algorithms

Energy Technology Data Exchange (ETDEWEB)

Cao, Cuiwen; Zhang, Yakun; Gu, Xingsheng [Ministry of Education, East China Univ. of Science and Technology, Shanghai (China). Key Lab. of Advanced Control and Optimization for Chemical Processes

2013-07-01

Optimizing operation parameters for Texaco coal-water slurry gasifier with the consideration of multiple objectives is a complicated nonlinear constrained problem concerning 3 BP neural networks. In this paper, multi-objective 3-layer mixed cultural differential evolution (MO-3LM-CDE) algorithms which comprise of 4 multi-objective strategies and a 3LM-CDE algorithm are firstly presented. Then they are tested in 6 benchmark functions. Finally, the MO-3LM-CDE algorithms are applied to optimize 3 control parameters of the Texaco coal-water slurry gasifier in methanol production of a real-world chemical plant. The simulation results show that multi-objective optimal results are better than the respective single-objective optimal operations.

Experience in a 6.2 MW{sub e} pressurized fluidized bed gasifier with high ash Indian coals

Energy Technology Data Exchange (ETDEWEB)

Viswanathan, G.; Rajasekaran, A.; Periyakaruppan, V.; Krishnamoorthy, S. [Bharat Heavy Electricals Ltd., Tiruchirappalli (India)

2006-07-01

Bharat Heavy Electrical Limited has installed a 165 tons/day air-blown pressurized fluidized bed gasifier (PFBG) as an add-on to their 6.2 MW IGCC demonstration plant and has operated it for more than 4000 hours. Improvements in the gasifier refractory lining, ash extraction and cooling devices, air distribution and temperature measuring devices were incorporated to improve the reliability and performance. Coal with 30-42% ash and high calorific value in the range of 15-20 MJ/kg was used during these operations with crushed coal of 1-4 mm as well as -6 mm coal with fines. Tests were conducted at gasifier pressure of 0.3-1.0 MPa, fluidized bed temperature of 980-1050{sup o}C and at various fluidized velocities and air to steam ratios. Once through carbon conversion efficiency of 90%, cold gas efficiency of 69% and dry gas calorific value of 4.4-4.6 MJ/Nm{sup 3} were obtained. About 15% char in fly ash (with 40% ash coal) was established by TGA. Seal pot system was added for recyling fly ash from the first cyclone to enhance carbon conversion, other parameters and to reduce the char in fly ash to acceptable level. Trends and correlations were established for constituents of gas, carbon conversion efficiency, cold gas efficiency, calorific value of gas and gas yield. BHEL is currently working with a partner to install a 125 MW IGCC plant. The paper elaborates the schematic and constructional details of the PFBG, operating experience and performance. 3 refs., 9 figs.

DOE Coal Gasification Multi-Test Facility: fossil fuel processing technical/professional services

Energy Technology Data Exchange (ETDEWEB)

Hefferan, J.K.; Lee, G.Y.; Boesch, L.P.; James, R.B.; Rode, R.R.; Walters, A.B.

1979-07-13

A conceptual design, including process descriptions, heat and material balances, process flow diagrams, utility requirements, schedule, capital and operating cost estimate, and alternative design considerations, is presented for the DOE Coal Gasification Multi-Test Facility (GMTF). The GMTF, an engineering scale facility, is to provide a complete plant into which different types of gasifiers and conversion/synthesis equipment can be readily integrated for testing in an operational environment at relatively low cost. The design allows for operation of several gasifiers simultaneously at a total coal throughput of 2500 tons/day; individual gasifiers operate at up to 1200 tons/day and 600 psig using air or oxygen. Ten different test gasifiers can be in place at the facility, but only three can be operated at one time. The GMTF can produce a spectrum of saleable products, including low Btu, synthesis and pipeline gases, hydrogen (for fuel cells or hydrogasification), methanol, gasoline, diesel and fuel oils, organic chemicals, and electrical power (potentially). In 1979 dollars, the base facility requires a $288 million capital investment for common-use units, $193 million for four gasification units and four synthesis units, and $305 million for six years of operation. Critical reviews of detailed vendor designs are appended for a methanol synthesis unit, three entrained flow gasifiers, a fluidized bed gasifier, and a hydrogasifier/slag-bath gasifier.

Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health

Energy Technology Data Exchange (ETDEWEB)

Wang, Anbo [Center for Photonics Technology, Blacksburgh, VA (United States); Yu, Zhihao [Center for Photonics Technology, Blacksburgh, VA (United States)

2015-11-30

This report summarizes technical progress on the program “Distributed Fiber Optic Sensor for On-Line Monitoring of Coal Gasifier Refractory Health,” funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The scope of work entails analyses of traveling grating generation technologies in an optical fiber, as well as the interrogation of the gratings to infer a distributed temperature along the fiber, for the purpose of developing a real-time refractory health condition monitoring technology for coal gasifiers. During the project period, which is from 2011-2015, three different sensing principles were studied, including four-wave mixing (FWM), coherent optical time-domain reflectometer (C-OTDR) and Brillouin optical time-domain analysis (BOTDA). By comparing the three methods, the BOTDA was selected for further development into a complete bench-top sensing system for the proposed high-temperature sensing application. Based on the input from Eastman Chemical, the industrial collaborator on this project, a cylindrical furnace was designed and constructed to simulate typical gasifier refractory temperature conditions in the laboratory, and verify the sensor’s capability to fully monitor refractory conditions on the back-side at temperatures up to 1000°C. In the later stages of the project, the sensing system was tested in the simulated environment for its sensing performance and high-temperature survivability. Through theoretical analyses and experimental research on the different factors affecting the sensor performance, a sensor field deployment strategy was proposed for possible future sensor field implementations.

TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

Energy Technology Data Exchange (ETDEWEB)

1980-11-01

This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 3. Fabrication/installation of pilot plant (Fabrication/installation drawings and fabrication/installation pictures - 1/2); 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant seisaku suetsuke hen (Seisaku suetsukezu oyobi seisaku suetsuke shashin) (1/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, the fabrication, installation work, etc. were conducted of a 200t/d entrained bed coal gasification pilot plant, and drawings of fabrication/installation in the FY 1989 were summarized. In fabrication/installation drawings, drawings of the following were included: layout of the total system and the yard, gasifier facilities (assembly drawing of the pressure part of gasifier, drawing of machinery arrangement of gasifier facilities, system diagram of raw coal receiving device, system diagram of pulverized coal feed equipment, system diagram of char feed equipment, etc.), gas refining facilities - dry desulfurizer (assembly drawing of desulfurizing agent carrying filter, assembly drawing of regeneration tower filter, structural drawing of SO{sub 2} reduction tower filter, assembly drawing of start-up heater, etc.), gas refining facilities - dry dust removal system (assembly drawing of No.1 dust separation filter, installation drawing of elevator, etc.), gas turbine facilities (cross section of gas turbine, front view of gas turbine, structural cross section of gas turbogenerator, etc.), actual-pressure/actual-size combustor test equipment (structural drawing of test stand, structural drawing of exhaust temperature reduction device, assembly/sectioned drawing of low-pressure air compressor, etc.) (NEDO)

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 1. Support study for the development of an entrained bed coal gasification power plant (Dismantling study); 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu (Funryusho sekitan gaska hatsuden plant kaihatsu no shien kenkyu) - Sono 1. Kaitai kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-04-01

As a support study for the development of an entrained bed coal gasification power plant by a 200 t/d pilot plant, the dismantling study was made for gasifier facilities, desulfurization facilities, dedusting facilities at the existing 40 t/d testing facilities. In the results of the analysis of the specimens sampled from gasifier and peripheral facilities, the corrosion loss of thickness was great in carbon steel/low-alloy steel equipment, and the generation of intergranular corrosion/intergranular crack was recognized in stainless steel equipment. The loss of thickness caused by erosion was also recognized in carrier tubes, etc. As to the high-temperature dry desulfurization system, the damage was totally great, but the effect of taking measures for it was unclear because the loss of thickness by corrosion/abrasion had not been measured regularly. Relating to the high-temperature dry dedusting system, there used to be a lot of troubles from stress corrosion cracking and pitting corrosion, and the best measures for corrosion prevention were taken for each trouble. As to the Al thermal spraying, stabilized thermal treatment, shot-peening, etc., the excellent corrosion prevention effect was recognized on the austenite stainless steel. (NEDO)

Gasification of biomass and coal in a pressurised fluidised bed gasifier

Energy Technology Data Exchange (ETDEWEB)

Andries, J; Jong, W de; Hein, K R.G. [Technische Univ. Delft (Netherlands)

1998-09-01

During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

CANMET Gasifier Liner Coupon Material Test Report

Energy Technology Data Exchange (ETDEWEB)

Mark Fitzsimmons; Dave Grimmett; Bryan McEnerney

2007-01-31

This report provides detailed test results consisting of test data and post-test inspections from Task 1 ''Cooled Liner Coupon Development and Test'' of the project titled ''Development of Technologies and Capabilities for Coal Energy Resources--Advanced Gasification Systems Development (AGSD)''. The primary objective of this development and test program is to verify that ceramic matrix composite (CMC) liner materials planned for use in an advanced gasifier pilot plant will successfully withstand the environments in a commercial gasifier. Pratt & Whitney Rocketdyne (PWR) designed and fabricated the cooled liner test assembly article that was tested in a slagging gasifier at CANMET Energy Technology Center (CETC-O) in Ottawa, Ontario, Canada. The test program conducted in 2006 met the objective of operating the cooled liner test article at slagging conditions in a small scale coal gasifier at CETC-O for over the planned 100 hours. The test hardware was exposed to at least 30 high temperature excursions (including start-up and shut-down cycles) during the test program. The results of the testing has provided valuable information on gasifier startup and required cooling controls in steady state operation of future advanced gasifiers using similar liners. The test program also provided a significant amount of information in the areas of CMC materials and processing for improved capability in a gasifier environment and insight into CMC liner fabrication that will be essential for near-term advanced gasifier projects.

Ignition characteristics of coal blends in an entrained flow furnace

Energy Technology Data Exchange (ETDEWEB)

J. Faundez; B. Arias; F. Rubiera; A. Arenillas; X. Garcia; A.L. Gordon; J.J. Pis [Universidad de Concepcion, Concepcion (Chile)

2007-09-15

Ignition tests were carried out on blends of three coals of different rank - subbituminous, high volatile and low volatile bituminous - in two entrained flow reactors. The ignition temperatures were determined from the gas evolution profiles (CO, CO{sub 2}, NO, O{sub 2}), while the mechanism of ignition was elucidated from these profiles and corroborated by high-speed video recording. Under the experimental conditions of high carbon loading, clear interactive effects were observed for all the blends. Ignition of the lower rank coals (subbituminous, high volatile bituminous) enhanced the ignition of the higher rank coal (low volatile bituminous) in the blends. The ignition temperatures of the blends of the low rank coals (subbituminous-high volatile bituminous) were additive. However, for the rest of the blends the ignition temperatures were always closer to the lower rank coal in the blend. 21 refs., 8 figs.

FY 1990 report on the results of the development of the entrained bed coal gasification power plant. Part 2. Fabrication/installation of pilot plant; 1990 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Pilot plant seisaku suetsuke hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, fabrication/installation work, etc. were made for a pilot plant of 200t/d entrained bed coal gasification power generation, and the FY 1990 results were summarized. Construction work of a pilot plant of coal gasification power generation was at its peak in April 1990, and installation/piping work for each facility/equipment was carried out. In May, transportation/installation of gas turbine and generator were started. In June, installation of equipment of the 66kV special high voltage switching station was conducted, and the initial power receiving of 6.9kV was conducted. In August, inspection before use was made of the main piping of the gasifier equipment, gas refining equipment and gas turbine equipment. In December, trial unit operation of each equipment and interlock test were carried out. 'The integrated plant protection interlock test' was made from January 21 to February 21, 1991, and the favorable results were obtained. On February 28, a ceremony to celebrate the completion of all facilities of pilot plant was made. In March, drying of gasifier and initial firing by light oil were conducted, and all the work was completed on March 25. (NEDO)

FY 1990 report on the results of the development of the entrained bed coal gasification power plant. Part 2. Fabrication/installation of pilot plant; 1990 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Pilot plant seisaku suetsuke hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, fabrication/installation work, etc. were made for a pilot plant of 200t/d entrained bed coal gasification power generation, and the FY 1990 results were summarized. Construction work of a pilot plant of coal gasification power generation was at its peak in April 1990, and installation/piping work for each facility/equipment was carried out. In May, transportation/installation of gas turbine and generator were started. In June, installation of equipment of the 66kV special high voltage switching station was conducted, and the initial power receiving of 6.9kV was conducted. In August, inspection before use was made of the main piping of the gasifier equipment, gas refining equipment and gas turbine equipment. In December, trial unit operation of each equipment and interlock test were carried out. 'The integrated plant protection interlock test' was made from January 21 to February 21, 1991, and the favorable results were obtained. On February 28, a ceremony to celebrate the completion of all facilities of pilot plant was made. In March, drying of gasifier and initial firing by light oil were conducted, and all the work was completed on March 25. (NEDO)

Enhanced model for integrated simulation of an entrained bed gasifier implemented as Aspen Hysys extension

Energy Technology Data Exchange (ETDEWEB)

Perez-Fortes, M; Bojarski, A; Ferrer-Nadal, S; Kopanos, G; Mitta, N; Pinilla, C A; Nougues, J M; Velo, E; Puigjaner, L [Universitat Politecnica de Catalunya, Barcelona (Spain). Dept. of Chemical Engineering-CEPIMA

2007-07-01

In this work an enhanced mathematical model of an entrained bed gasifier has been developed for improved synthesis gas production. The gasification model considers five stages: pyrolysis, volatiles combustion, char combustion, gasification and a final gas equilibrium zone. Mathematical simulations are carried out to help finding out feasible operating conditions of the process to achieve improved process performance. Visual Basic (VB) is tested as tool for modelling, by using the Aspen Hysys Extension (AHE) interface standards. This standard provides a suitable environment for this purpose, since it allows the creation of completely custom modules which are easy to plug and use thus facilitating the handling of complex models ready to interact with commercial simulation platforms. In this work, integration of different models is accomplished in Aspen Hysys (AH), which provides the basic connectivity within models components, and the thermodynamic framework needed. The integrated modules simulation environment platform uses data from ELCOGAS for validation purposes with excellent preliminary results. 9 refs., 2 figs.

Dry piston coal feeder

Science.gov (United States)

Hathaway, Thomas J.; Bell, Jr., Harold S.

1979-01-01

This invention provides a solids feeder for feeding dry coal to a pressurized gasifier at elevated temperatures substantially without losing gas from the gasifier by providing a lock having a double-acting piston that feeds the coals into the gasifier, traps the gas from escaping, and expels the trapped gas back into the gasifier.

Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

Energy Technology Data Exchange (ETDEWEB)

1990-07-01

CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

FY 1992 report on the results of the development of an entrained bed coal gasification power plant. Part 4. Operation of pilot plant; 1992 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-02-01

A record was summarized of the operation test study in FY 1992 of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation. The operating hour of gasifier facilities in FY 1992 was 635 hours 19 minutes, and the number of times of gasification operation was 9. The operating hour of letting gas through to gas refining facilities was 549 hours 14 minutes. The operating hour of gas turbine facilities was 310 hours 18 minutes, and the generated output was 1,366.2 MWh. The operating hour of treatment furnace of safety environment facilities was 1,401 hours 4 minutes, and that of the denitrification system was 621 hours 24 minutes. As to the actual results of the start-up/stop, the paper detailedly recorded those of RUNs 10, 11, 12, 13 and D1. Further, operation manuals were made for the schedule of plant start-up/stop, gasifier facilities, gas refining facilities (dry desulfurization facilities), gas refining facilities (dry dedusting facilities), actual pressure/actual size combustor testing facilities and safety environment facilities. (NEDO)

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study; 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Yoso kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-03-01

For the purpose of establishing the technology of integrated coal gasification combined cycle power generation, element study was conducted of a 200t/d entrained bed coal gasification pilot plant, and the FY 1989 results were summarized. In the gasification test using 2t/d gasifier equipment, the following were carried out: test on gasification of the coal proposed for pilot plant, test on changes in coal feed ratio, analysis of trace gas elements in coal, study of the fixed bed gas refining system, etc. In the study of large gas turbine combustor for demonstration machine, development of combustor which makes stable combustion in the low load region possible, development of low NOx combustor which controls the conversion of nitrogen compounds such as ammonia in coal gasification gas to NOx, development of combustor which makes the optimum and effective cooling possible by combining film cooling, impingement cooling, etc. In the study of simulation of the combined power generation total system, verification tests on the control mode switching function of the general load pressure control system, movement to meet anomaly of the control system, integrated cooperation control system, etc. (NEDO)

Mathematical modeling of a fluidized bed gasifier for steam gasification of coal using high-temperature nuclear reactor heat

International Nuclear Information System (INIS)

Kubiak, H.; vanHeek, K.-H.; Juntgen, H.

1986-01-01

Coal gasification is a well-known technique and has already been developed and used since a long time. In the last few years, forced by the energy situation, new efforts have been made to improve known processes and to start new developments. Conventional gasification processes use coal not only as feedstock to be gasified but also for supply of energy for reaction heat, steam production, and other purposes. With a nuclear high temperature reactor (HTR) as a source for process heat, it is possible to transform the whole of the feed coal into gas. This concept offers advantages over existing gasification processes: saving of coal, as more gas can be produced from coal; less emission of pollutants, as the HTR is used for the production of steam and electricity instead of a coal-fired boiler; and lower production costs for the gas

Down-flow moving-bed gasifier with catalyst recycle

Science.gov (United States)

Halow, John S.

1999-01-01

The gasification of coal and other carbonaceous materials by an endothermic gasification reaction is achieved in the presence of a catalyst in a down-flow, moving-bed gasifier. Catalyst is removed along with ash from the gasifier and is then sufficiently heated in a riser/burner by the combustion of residual carbon in the ash to volatilize the catalyst. This volatilized catalyst is returned to the gasifier where it uniformly contacts and condenses on the carbonaceous material. Also, the hot gaseous combustion products resulting from the combustion of the carbon in the ash along with excess air are introduced into the gasifier for providing heat energy used in the endothermic reaction.

Ignition behaviour of different rank coals in an entrained flow reactor

Energy Technology Data Exchange (ETDEWEB)

J. Faundez; A. Arenillas; F. Rubiera; X. Garcia; A.L. Gordon; J.J. Pis [Instituto Nacional del Carbon (INCAR), Oviedo (Spain)

2005-12-01

An experimental study to determine the temperature and mechanism of coal ignition was carried out by using an entrained flow reactor (EFR) at relatively high coal feed rates (0.5 g min{sup -1}). Seven coals ranging in rank from subbituminous to semianthracite, were tested and the evolved gases (O{sub 2}, CO, CO{sub 2}, NO) were measured continuously. The ignition temperature was evaluated from the gas evolution profiles, and it was found to be inversely correlated to the reactivity of the coal, as reflected by the increasing values of the ignition temperature in the sequence: subbituminous, high volatile bituminous, low volatile bituminous and semianthracite coals. The mechanism of ignition varied from a heterogeneous mechanism for subbituminous, low volatile bituminous and semianthracite coals, to a homogeneous mechanism for high volatile bituminous coals. A thermogravimetric analyser (TGA) was also used to evaluate coal ignition behaviour. Both methods, TGA and EFR, were in agreement as regards the mechanism of coal ignition. From the SEM micrographs of the coal particles retrieved from the cyclone, it was possible to observe the external appearance of the particles before, during and after ignition. The micrographs confirmed the mechanism deduced from the gas profiles. 23 refs., 5 figs., 1 tab.

Gasification Studies Task 4 Topical Report

Energy Technology Data Exchange (ETDEWEB)

Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Boshayeshi, Babak; Hunsacker, Isaac; Lewis, Aaron; Waind, Travis; Kelly, Kerry

2014-02-01

A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical processes (Subtask 4.4) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation. Highlights of this work include: • Verification and validation activities performed with the Arches coal gasification simulation tool on experimental data from the CANMET gasifier (Subtask 4.1). • The simulation of multiphase reacting flows with coal particles including detailed gas-phase chemistry calculations using an extension of the one-dimensional turbulence model’s capability (Subtask 4.2). • The demonstration and implementation of the Reverse Monte Carlo ray tracing (RMCRT) radiation algorithm in the ARCHES code (Subtask 4.3). • Determination of steam and CO{sub 2} gasification kinetics of bituminous coal chars at high temperature and elevated pressure under entrained-flow conditions (Subtask 4.4). In addition, attempts were made to gain insight into the chemical structure differences between young and mature coal soot, but both NMR and TEM characterization efforts were hampered by the highly reacted nature of the soot. • The development, operation, and demonstration of in-situ gas phase measurements from the University of Utah’s pilot-scale entrained-flow coal gasifier (EFG) (Subtask 4.6). This subtask aimed at acquiring predictable, consistent performance and characterizing the

Commercial gasifier for IGCC applications study report

Energy Technology Data Exchange (ETDEWEB)

Notestein, J.E.

1990-06-01

This was a scoping-level study to identify and characterize the design features of fixed-bed gasifiers appearing most important for a gasifier that was to be (1) potentially commercially attractive, and (2) specifically intended for us in integrated coal gasification/combined-cycle (IGCC) applications. It also performed comparative analyses on the impact or value of these design features and on performance characteristics options of the whole IGCC system since cost, efficiency, environmental traits, and operability -- on a system basis -- are what is really important. The study also reviewed and evaluated existing gasifier designs, produced a conceptual-level gasifier design, and generated a moderately advanced system configuration that was utilized as the reference framework for the comparative analyses. In addition, technical issues and knowledge gaps were defined. 70 figs., 31 tabs.

Effect of hydrogen chloride on the corrosion of an FeCrAlY alloy in simulated coal gasifier atmospheres

Energy Technology Data Exchange (ETDEWEB)

Coley, K.S.; Rhoades-Brown, J.E.; Blick, K.

1989-03-01

An iron chromium aluminium yttrium steel was exposed to a simulated coal gasifier atmosphere containing 1000 ppm and 2200 ppm hydrogen chloride at 450/sup 0/C. Increasing hydrogen chloride content was found to accelerate reaction rates, and significantly alter the microstructure and composition of the corrosion product. Tentative explanations for these results, involving vapour phase transport of metal chlorides are proposed.

Biomass Gasifier for Computer Simulation; Biomassa foergasare foer Computer Simulation

Energy Technology Data Exchange (ETDEWEB)

Hansson, Jens; Leveau, Andreas; Hulteberg, Christian [Nordlight AB, Limhamn (Sweden)

2011-08-15

This report is an effort to summarize the existing data on biomass gasifiers as the authors have taken part in various projects aiming at computer simulations of systems that include biomass gasification. Reliable input data is paramount for any computer simulation, but so far there is no easy-accessible biomass gasifier database available for this purpose. This study aims at benchmarking current and past gasifier systems in order to create a comprehensive database for computer simulation purposes. The result of the investigation is presented in a Microsoft Excel sheet, so that the user easily can implement the data in their specific model. In addition to provide simulation data, the technology is described briefly for every studied gasifier system. The primary pieces of information that are sought for are temperatures, pressures, stream compositions and energy consumption. At present the resulting database contains 17 gasifiers, with one or more gasifier within the different gasification technology types normally discussed in this context: 1. Fixed bed 2. Fluidised bed 3. Entrained flow. It also contains gasifiers in the range from 100 kW to 120 MW, with several gasifiers in between these two values. Finally, there are gasifiers representing both direct and indirect heating. This allows for a more qualified and better available choice of starting data sets for simulations. In addition to this, with multiple data sets available for several of the operating modes, sensitivity analysis of various inputs will improve simulations performed. However, there have been fewer answers to the survey than expected/hoped for, which could have improved the database further. However, the use of online sources and other public information has to some extent counterbalanced the low response frequency of the survey. In addition to that, the database is preferred to be a living document, continuously updated with new gasifiers and improved information on existing gasifiers.

Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

International Nuclear Information System (INIS)

Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

2004-01-01

Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

Development of coal partial hydropyrolysis process

Energy Technology Data Exchange (ETDEWEB)

Hideaki Yabe; Takafumi Kawamura; Kohichiroh Gotoh; Akemitsu Akimoto [Nippon Steel Corporation, Chiba (Japan)

2005-07-01

Coal partial hydropyrolysis process aims at co-production of high yield of light oil such as BTX and naphthalene and synthesis gas from a low rank coal under a mild hydropyrolysis condition. The characteristic of this process is in the two-staged entrained hydropyrolysis reactor composed of the reformer and gasifier. This reactor arrangement gives us high heat efficiency of this process. So far, in order to evaluate the process concept a small-scale basic experiment and a 1t/day process development unit study were carried out. The experimental results showed that coal volatiles were partially hydrogenated to increase the light oil and hydrocarbon gases at the condition of partial hydropyrolysis such as pressure of 2-3MPa, temperature of 700-900{sup o}C and hydrogen concentration of 30-50%. This process has a possibility of producing efficiently and economically liquid and gas products as chemicals and fuel for power generation. As a further development in the period of 2003 to 2008, a 20t/day pilot plant study named ECOPRO (efficient co-production with coal flash hydropyrolysis technology) has been started to establish the process technologies for commercialization. 12 refs., 6 figs., 3 tabs.

Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

Directory of Open Access Journals (Sweden)

Insoo Ye

2015-04-01

Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

DEFF Research Database (Denmark)

Sreedharan, Vikram

2012-01-01

This work deals with the gasification of coal and heavy oil for syngas production using Computational Fluid Dynamics (CFD). Gasification which includes complex physical and chemical processes such as turbulence, multiphase flow, heat and mass transfer and chemical reactions has been modeled using...... phases. Gasification consists of the processes of passive heating, devolatilization, volatiles oxidation, char gasification and gas phase reactions. Attention is given here to the chemical kinetics of the gasification processes. The coal gasification model has been validated for entrained-flow gasifiers...... a discrete phase model. In this model, the continuous phase is described by Eulerian conservation equations and the discrete phase is described by tracking individual particles in a Lagrangian framework. A two-way coupling accounts for momentum, heat and mass transfer between the continuous and discrete...

Comprehensive report to Congress Clean Coal Technology Program

Energy Technology Data Exchange (ETDEWEB)

1990-10-01

This project will demonstrate Integrated Gasification Combined Cycle (IGCC) technology in a commercial application by the repowering of an existing City Water, Light and Power (CWL P) Plant in Springfield, Illinois. The project duration will be 126 months, including a 63-month demonstration period. The estimated cost of the project is $270,700,000 of which $129,357,204 will be funded by DOE. The IGCC system will consist of CE's air-blown, entrained-flow, two-stage, pressurized coal gasifier; an advanced hot gas cleanup process; a combustion turbine modified to use low Btu coal gas; and all necessary coal handling equipment. An existing 25-MWe steam turbine and associated equipment will also be part of the IGCC system. The result of repowering will be an IGCC power plant with low environmental emissions and high net plant efficiency. The repowering will increase plant output by 40 MWe through addition of the combustion turbine, thus providing a total IGCC capacity of a nominal 65 MWe. 3 figs., 2 tabs.

Combined compressed air storage-low BTU coal gasification power plant

Science.gov (United States)

Kartsounes, George T.; Sather, Norman F.

1979-01-01

An electrical generating power plant includes a Compressed Air Energy Storage System (CAES) fueled with low BTU coal gas generated in a continuously operating high pressure coal gasifier system. This system is used in coordination with a continuously operating main power generating plant to store excess power generated during off-peak hours from the power generating plant, and to return the stored energy as peak power to the power generating plant when needed. The excess coal gas which is produced by the coal gasifier during off-peak hours is stored in a coal gas reservoir. During peak hours the stored coal gas is combined with the output of the coal gasifier to fuel the gas turbines and ultimately supply electrical power to the base power plant.

Entrained bed gasification of coal: prediction of contaminant levels using thermodynamic calculations

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Zheng, L.; Boudreau, F.; Kovacik, G. (CANMET, Ottawa, ON (Canada). Energy Research Labs.)

1993-10-01

The F.A.C.T. method was used for predicting the emissions of S-, Cl-, N-, Pb- and As-containing contaminants from entrained bed gasification of one bituminous coal and one subbituminous coal. When the effect of mineral matter was included, the emissions of H[sub 2]S, CS[sub 2], COS, HCl and HCN decreased substantially whereas the amount of predicted NH[sub 3] remained unaffected. The decrease was offset by increased formation of metal sulphides, chlorides and cyanides. Relatively large amounts of Na, K, Mg, Ca, Pb and As in the gas were predicted by the method. The chlorides of these metals are also rather volatile. The presence of steam increased the amount of H[sub 2]S and HCl and decreased the amount of HCN in the products. 8 refs., 5 figs., 5 tabs.

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 2. Fabrication/installation of pilot plant; 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Pilot plant seisaku suetsuke hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, the fabrication, installation work, etc. were conducted of a 200t/d entrained bed coal gasification pilot plant, and the FY 1989 results were summarized. As to the gasifier equipment, fabrication of a considerable number of the main equipment was finished. And, the equipment was sent into the coal gasification power plant and the installation work was done. Concerning gas refining facilities, fabrication of most of the components of the dry desulfurization system was finished, and further, fabrication of part of the piping prefabrication, disk and part of the disk fitting instrument was finished. The partial equipment of the dry dust removal system was also fabricated. About gas turbine facilities, the drawings necessary for each of the equipment fabricated/installed in this fiscal year were made, and at the same time a part of the technical data prepared so far was reviewed according to the progress of design. As to safety environmental facilities, installation work was done of gas treatment furnace, gas cooling system, buffer tank, desulfurizing tower, etc. Besides, design/technical study were made of the total control system, equipment of the indoor switching station, etc. (NEDO)

Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

International Nuclear Information System (INIS)

Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

2007-01-01

Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

Pressurised fluidised-bed gasification experiments with biomass, peat and coal at VTT in 1991-1994. Gasification of Danish wheat, straw and coal

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Laatikainen-Luntama, J; Staahlberg, P; Moilanen, A [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

Fluidised-bed air gasification of three different Danish straw feedstocks and Colombian bituminous coal was studied in the PDU-scale test facilities of VTT. The test programme was divided into two different modes of operation. First, the usability of straw as the only feedstock was investigated by operating the gasifier at relatively low temperature normally used in biomass gasifiers. In this operation mode the main aim was to find out the limits for gasification temperatures, set by the sintering behaviour of the straw. Secondly, the use of straw as an additional feedstock in a fluidised-bed coal gasifier was examined by operating the gasifier at about 1 000 deg C with different ratings of straw and coal feeding. The gasifier was operated at 5 bar pressure and at 80 990 deg C. The product gas was cleaned by ceramic candle filters operated at 465-540 deg C. Concentrations of tars, nitrogen com- pounds, sulphur gases, vapour-phase alkali metals as well as chlorine were determined in different operating conditions. (12 refs.)

Report on the results of the R and D of a 200 t/d entrained bed coal gasification pilot plant. Summary - Part 2. Volume 3: Results of the study operation and the evaluation; 1986- 200t/nichi funryusho sekitan gaska hatsuden pilot plant no kenkyu seika hokokusho (Matome). Sono 2. Dai 3 hen kenkyu unten seika to sono hyoka

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-01-01

A project was finished which had been carried out for 11 years since 1986 for technology of the entrained bed coal gasification power generation technology using a 200 t/d coal gasification combined cycle power generation pilot plant, and it was comprehensively summed up. In Volume 3: Results of the study operation and the evaluation, the following were summarized on gasifier: gasification performance of 200 t/d furnace, operation ability of the bituminous coal supply system, stability of char recovery, deposition of slag and char in furnace, discharge characteristics of molten slag, operation characteristics, etc. The following on gas refining facilities: dry desulfurizer, dust remover, new gas refining equipment (fixed bed dust removal/desulfurization system, packed bed desulfuriztion/dust removal system), etc. The following on gas turbine facilities: 12.5 MW gas turbine, large gas turbine, large gas turbine combustor, etc. Additionally, the paper summarized the control system and total function, operation characteristics of the whole pilot plant, relations of environmental preservation, study of the effective slag utilization, collection/study of unfavorable conditions/troubles and matters for the reflection, etc. (NEDO)

FY 1992 report on the results of the development of an entrained bed coal gasification power plant. Part 3. Operation test of pilot plant (2/2); 1992 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant unten shiken hen (2/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-02-01

The study of operation test was made of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation, and the details of the FY 1992 results were summarized. As to the test of gas turbine facilities, at RUN 10, the scheduled test on coal gas mixed combustion continuous operation/coal gas fired operation was not carried out because of the worsening of the state of gasifier operation. The operation was just made for a short time. At RUN 11, it was confirmed that the motion of equipment in the bleeding system was good at the time of the bleeding cooperation test and there was no anomaly also in the state of gas turbine operation. At RUN 12, it was confirmed that the motion of load/pressure control functions was normal in the state of GT load of about 5MW. At RUN 13, it was confirmed that the control function of GT governor was confirmed in the total pressure control test. As a result of the operation test of these, items of improvement were extracted for actual pressure/actual size combustor facilities, safety environment facilities and electric/control facilities. The measures taken for each item were studied. (NEDO)

High temperature corrosion in gasifiers

Directory of Open Access Journals (Sweden)

Bakker Wate

2004-01-01

Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

Slagging gasifier refractories. A new pathway to longer refractory life

Energy Technology Data Exchange (ETDEWEB)

Schnake, Mark [Harbinson-Walker Refractories Company, Mexico, MO (United States)

2013-07-01

Solid fuel slagging gasification to convert coal or petroleum coke feedstocks into syngas has rapidly evolved over the last 25 years. The gasifier is a high temperature, high pressure reaction chamber. Operating temperatures are between 1250 and 1575 C. Pressures will be between 20.4 and 68 atm. Syngas has been typically used for chemical feedstocks, fuel for power plants, or for steam and hydrogen generation in other industrial applications. Ash which comes from the solid fuel during gasification has many impurities. It melts during the gasifier reactor operation forming a liquid that penetrates the refractory lining. Given time, the refractory will wear away from thermal spalling, structural spalling, or overheating of the refractory. In some cases, all three wear mechanisms are seen in the same gasifier lining. Industry users have identified refractory life as one major limiting factor in worldwide use of this technology. Users have stated if the refractory liner can increase on-line availability of the gasifier operation, more industry acceptance of this technology is possible. Harbison-Walker Refractories Company will review destructive factors affecting lining life and discuss new refractory materials that have dramatically increased gasifier lining life and reliability. New refractory materials will be presented and supported by field trial results and post mortem analysis.

Second stage gasifier in staged gasification and integrated process

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

2015-10-06

A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

An update on field test results for an engineered refractory for slagging gasifiers

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Alman, D.E.; Jablonski, P.D.; Hawk, J.A.

2006-05-01

The widespread commercial adaptation of slagging gasifier technology to produce power, fuel, and/or chemicals from coal will depend in large measure on the technology’s ability to prove itself both economic and reliable. Improvements in gasifier reliability, availability, and maintainability will in part depend on the development of improved performance structural materials with longer service life in this application. Current generation refractory materials used to line the air-cooled, slagging gasifier vessel, and contain the gasification reaction, often last no more than three to 18 months in commercial applications. The downtime required for tear-out and replacement of these critical materials contributes to gasifier on-line availabilities that fall short of targeted goals. In this talk we will discuss the development of an improved refractory material engineered by the NETL for longer service life in this application, and provide an update on recent field test results.

Production of methanol/DME from biomass

Energy Technology Data Exchange (ETDEWEB)

Ahrenfeldt, J.; Birk Henriksen, U.; Muenster-Swendsen, J.; Fink, A.; Roengaard Clausen, L.; Munkholt Christensen, J.; Qin, K.; Lin, W.; Arendt Jensen, P.; Degn Jensen, A.

2011-07-01

In this project the production of DME/methanol from biomass has been investigated. Production of DME/methanol from biomass requires the use of a gasifier to transform the solid fuel to a synthesis gas (syngas) - this syngas can then be catalytically converted to DME/methanol. Two different gasifier types have been investigated in this project: 1) The Two-Stage Gasifier (Viking Gasifier), designed to produce a very clean gas to be used in a gas engine, has been connected to a lab-scale methanol plant, to prove that the gas from the gasifier could be used for methanol production with a minimum of gas cleaning. This was proved by experiments. Thermodynamic computer models of DME and methanol plants based on using the Two-Stage Gasification concept were created to show the potential of such plants. The models showed that the potential biomass to DME/methanol + net electricity energy efficiency was 51-58% (LHV). By using waste heat from the plants for district heating, the total energy efficiencies could reach 87-88% (LHV). 2) A lab-scale electrically heated entrained flow gasifier has been used to gasify wood and straw. Entrained flow gasifiers are today the preferred gasifier type for commercial coal gasification, but little information exists on using these types of gasifiers for biomass gasification. The experiments performed provided quantitative data on product and gas composition as a function of operation conditions. Biomass can be gasified with less oxygen consumption compared to coal. The organic fraction of the biomass that is not converted to gas appears as soot. Thermodynamic computer models of DME and methanol plants based on using entrained flow gasification were created to show the potential of such plants. These models showed that the potential torrefied biomass to DME/methanol + net electricity energy efficiency was 65-71% (LHV). Different routes to produce liquid transport fuels from biomass are possible. They include production of RME (rapeseed oil

Gasification Characteristics of Coal/Biomass Mixed Fuels

Energy Technology Data Exchange (ETDEWEB)

Mitchell, Reginald [Stanford Univ., CA (United States). Mechanical Engineering Dept.

2014-09-01

pores and energy exchange between the particle and its environment. This char-particle gasification model is capable of predicting the average mass loss rates, sizes, apparent densities, specific surface areas, and temperatures of the char particles produced when co-firing coal and biomass to the type environments established in entrained flow gasifiers operating at high temperatures and elevated pressures.

Entrained Flow Gasification of Biomass

DEFF Research Database (Denmark)

Qin, Ke

The present Ph. D. thesis describes experimental and modeling investigations on entrained flow gasification of biomass and an experimental investigation on entrained flow cogasification of biomass and coal. A review of the current knowledge of biomass entrained flow gasification is presented....... Biomass gasification experiments were performed in a laboratory-scale atmospheric pressure entrained flow reactor with the aim to investigate the effects of operating parameters and biomass types on syngas products. A wide range of operating parameters was involved: reactor temperature, steam/carbon ratio......, excess air ratio, oxygen concentration, feeder gas flow, and residence time. Wood, straw, and lignin were used as biomass fuels. In general, the carbon conversion was higher than 90 % in the biomass gasification experiments conducted at high temperatures (> 1200 °C). The biomass carbon...

Developments in modelling and simulation of coal gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

2014-02-01

In recent years, the considerable increase in the price of crude oil and natural gas and concerns about their security of supply focused attention on whether fuel for power production and feedstocks for the chemical industry could be obtained from the gasification of coal. The need to reduce greenhouse gas emissions has enhanced the prospects of power generation from Integrated Gasification Combined Cycle (IGCC) plant. However, the higher capital costs and concerns about reliability and availability of IGCC plant have limited their market penetration. The coal gasifier has been a significant source of operational issues. A thorough understanding of the processes occurring in a gasifier is essential both for addressing existing causes of gasifier unavailability and improving designs for the future. Many complex processes take place in a gasifier and developing models of gasifiers results in a greater insight into these processes. Computational models in conjunction with plant data can be used to evaluate gasifier operation, solve operational problems, probe new designs and provide performance data for commercial scale-up. This report has surveyed models which are currently available for modelling gasifiers. The report contains a brief description of the three types of gasifiers which are most commonly used. The models available for each type of gasifier are considered. Insight gained by modelling has advanced the design of gasifiers and can improve gasifier performance. In some cases, the results have been compared with plant data and it has been possible to choose model inputs to give reasonable fit with the measured data. However, there are fewer examples where modelling has directly solved operational problems.

Maximizing biofuel production in a thermochemical biorefinery by adding electrolytic hydrogen and by integrating torrefaction with entrained flow gasification

DEFF Research Database (Denmark)

Clausen, Lasse Røngaard

2015-01-01

double the biofuel production per biomass input by converting almost all of the carbon in the biomass feed to carbon stored in the biofuel product. Water or steam electrolysis can supply the hydrogen to the biorefinery and also the oxygen for the gasifier. This paper presents the design and thermodynamic...... analysis of two biorefineries integrating water electrolysis for the production of methanol. In both plants, torrefied woody biomass is supplied to an entrained flow gasifier, but in one of the plants, the torrefaction process occurs on-site, as it is integrated with the entrained flow gasification process....... The analysis shows that the biorefinery with integrated torrefaction has a higher biomass to methanol energy ratio (136% vs. 101%) as well as higher total energy efficiency (62% vs. 56%). By comparing with two identical biorefineries without electrolysis, it is concluded that the biorefinery with integrated...

Novel intrinsic-based submodel for char particle gasification in entrained-flow gasifiers: Model development, validation and illustration

International Nuclear Information System (INIS)

Schulze, S.; Richter, A.; Vascellari, M.; Gupta, A.; Meyer, B.; Nikrityuk, P.A.

2016-01-01

Highlights: • Model resolving intra-particle species transport for char conversion was formulated. • TGA experiments of char particle conversion in gas flow were conducted. • The experimental results for char conversion validated the model. • CFD simulations of endothermic reactor with developed model were carried out. - Abstract: The final carbon conversion rate is of critical importance in the efficiency of gasifiers. Therefore, comprehensive modeling of char particle conversion is of primary interest for designing new gasifiers. This work presents a novel intrinsic-based submodel for the gasification of a char particle moving in a hot flue gas environment considering CO 2 and H 2 O as inlet species. The first part of the manuscript describes the model and its derivation. Validations against experiments carried out in this work for German lignite char are reported in the second part. The comparison between submodel predictions and experimental data shows good agreement. The importance of char porosity change during gasification is demonstrated. The third part presents the results of CFD simulations using the new submodel and a surface-based submodel for a generic endothermic gasifier. The focus of CFD simulations is to demonstrate the crucial role of intrinsic based heterogeneous reactions in the adequate prediction of carbon conversion rates.

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million

SYSTEM ANALYSIS OF NUCLEAR-ASSISTED SYNGAS PRODUCTION FROM COAL

International Nuclear Information System (INIS)

E. A. Harvego; M. G. McKellar; J. E. O'Brien

2008-01-01

A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high-temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 66.1% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency

System Analysis of Nuclear-Assisted Syngas Production from Coal

International Nuclear Information System (INIS)

Harvego, E.A.; McKellar, M.G.; O'Brien, J.E.

2009-01-01

A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 64.4% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency.

Gasifier feed: Tailor-made from Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Ehrlinger, H.P. III.

1991-01-01

The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

Energy Technology Data Exchange (ETDEWEB)

Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

2002-09-10

This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO{sub x} reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO{sub x} reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO{sub x} reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO{sub x} reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO{sub x} reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO{sub x} reduction on the surface of char played important role. Economic analysis confirmed

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

International Nuclear Information System (INIS)

Vladimir Zamansky; Vitali Lissianski; Pete Maly; Richard Koppang

2002-01-01

This project develops Fuel-Flexible Reburning (FFR) technology that is an improved version of conventional reburning. In FFR solid fuel is partially gasified before injection into the reburning zone of a boiler. Partial gasification of the solid fuel improves efficiency of NO x reduction and decreases LOI by increasing fuel reactivity. Objectives of this project were to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized LOI and move the FFR technology to the demonstration and commercialization stage. All project objectives and technical performance goals have been met, and competitive advantages of FFR have been demonstrated. The work included a combination of experimental and modeling studies designed to identify optimum process conditions, confirm the process mechanism and to estimate cost effectiveness of the FFR technology. Experimental results demonstrated that partial gasification of a solid fuel prior to injection into the reburning zone improved the efficiency of NO x reduction and decreased LOI. Several coals with different volatiles content were tested. Testing suggested that incremental increase in the efficiency of NO x reduction due to coal gasification was more significant for coals with low volatiles content. Up to 14% increase in the efficiency of NO x reduction in comparison with basic reburning was achieved with coal gasification. Tests also demonstrated that FFR improved efficiency of NO x reduction for renewable fuels with high fuel-N content. Modeling efforts focused on the development of the model describing reburning with gaseous gasification products. Modeling predicted that the composition of coal gasification products depended on temperature. Comparison of experimental results and modeling predictions suggested that the heterogeneous NO x reduction on the surface of char played important role. Economic analysis confirmed economic benefits of the FFR

Characteristics of Malaysian coals with their pyrolysis and gasification behaviour

International Nuclear Information System (INIS)

Nor Fadzilah Othman; Mohd Hariffin Bosrooh; Kamsani Abdul Majid

2010-01-01

This study was conducted since comprehensive study on the gasification behaviour of Malaysian coals is still lacking. Coals were characterised using heating value determination, proximate analysis, ultimate analysis and ash analysis. Pyrolysis process was investigated using thermogravimetric analyser. While, atmospheric bubbling fluidized bed gasifier was used to investigate the gasification behaviour. Three Malaysian coals, Merit Pila, Mukah Balingian, Silantek; and Australian coal, Hunter Valley coals were used in this study. Thermal degradation of four coal samples were performed, which involved weight loss profile and derivative thermogravimetric (DTG) curves. The kinetic parameters, such as maximum reactivity value, R max , Activation Energy, E a and Arrhenius constant, ln R o for each coal were determined using Arrhenius Equation. Merit Pila coal shows the highest maximum reactivity among other Malaysian coals. E a is the highest for Merit Pila coal (166.81kJmol -1 ) followed with Mukah Balingian (101.15 kJmol -1 ), Hunter Valley (96.45 kJmol -1 ) and Silantek (75.23 kJmol -1 ) coals. This finding indicates direct correlation of lower rank coal with higher E a . Merit Pila coal was studied in detail using atmospheric bubbling fluidized bed gasifier. Different variables such as equivalence ratio (ER) and gasifying agents were used. The highest H 2 proportion (38.3 mol.%) in the producer gas was reached at 715 degree Celsius and ER=0.277 where the maximization of LHV pg (5.56 MJ/Nm 3 ) was also detected. ER and addition of steam had shown significant contributions to the producer gas compositions and LHV pg . (author)

Post-test analysis of 20kW molten carbonate fuel cell stack operated on coal gas. Final report, August 1993--February 1996

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-05-01

A 20kW carbonate fuel cell stack was operated with coal gas for the first time in the world. The stack was tested for a total of 4,000 hours, of which 3,900 hours of testing was conducted at the Louisiana Gasification Technology Incorporated, Plaquemine, Louisiana outdoor site. The operation was on either natural gas or coal gas and switched several times without any effects, demonstrating duel fuel capabilities. This test was conducted with 9142 kJ/m{sup 3} (245 Btu/cft) coal gas provided by a slipstream from Destec`s entrained flow, slagging, slurry-fed gasifier equipped with a cold gas cleanup subsystem. The stack generated up to 21 kW with this coal gas. Following completion of this test, the stack was brought to Energy Research Corporation (ERC) and a detailed post-test analysis was conducted to identify any effects of coal gas on cell components. This investigation has shown that the direct fuel cell (DFC) can be operated with properly cleaned and humidified coal-as, providing stable performance. The basic C direct fuel cell component materials are stable and display normal stability in presence of the coal gas. No effects of the coal-borne contaminants are apparent. Further cell testing at ERC 1 17, confirmed these findings.

Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 3, Appendix B: NO{sub x} and alkali vapor control strategies: Final report

Energy Technology Data Exchange (ETDEWEB)

1990-07-01

CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 3. Adjustment of the operation test of pilot plant (2/2); 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant unten shiken chosei hen (2/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

The adjustment was made of the operation test of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation, and the results were reported. As to the adjustment of the operation test of gas turbine facilities, the following were conducted: tests 1 and 2 on light-oil firing characteristics, test on coal gas ignition, tests on fuel change/gas firing, test on fuel change. And, 12 cases of troubles, the causes and measures against them were reported. Relating to the adjustment of the operation test of actual pressure/actual size combustor testing facilities, tests on hot air device/air heating device and tests 1-3 on light-oil firing were carried out, and 7 cases of troubles, the causes and measures against them were reported. Concerning the adjustment of the operation test of safety environment facilities, tests were made of RUN 3-6, RUN 7 (1 and 2), RUN 8 (1-4) and RUN 9 (1-3), and 20 cases of troubles, the causes and measures against them were reported. As to the adjustment of the operation test of electric/control facilities, items of improvement were reported of gasifier facilities, gas refining facilities, gas turbine facilities, actual pressure/actual size combustor testing facilities, safety environment facilities and total control facilities. (NEDO)

The future of integrated coal gasification combined cycle power plants

International Nuclear Information System (INIS)

Mueller, R.; Termuehlen, H.

1991-01-01

This paper examines the future of integrated coal gasification combined cycle (IGCC) power plants as affected by various technical, economical and environmental trends in power generation. The topics of the paper include a description of natural gas-fired combined cycle power plants, IGCC plants, coal gasifier concepts, integration of gasifiers into combined cycle power plants, efficiency, environmental impacts, co-products of IGCC power plants, economics of IGCC power plants, and a review of IGCC power plant projects

Thermodynamic evaluation of CHP (combined heat and power) plants integrated with installations of coal gasification

International Nuclear Information System (INIS)

Ziębik, Andrzej; Malik, Tomasz; Liszka, Marcin

2015-01-01

Integration of a CHP steam plant with an installation of coal gasification and gas turbine leads to an IGCC-CHP (integrated gasification combined cycle-combined heat and power). Two installations of coal gasification have been analyzed, i.e. pressurized entrained flow gasifier – case 1 and pressurized fluidized bed gasifier with CO_2 recirculation – case 2. Basing on the results of mathematical modelling of an IGCC-CHP plant, the algorithms of calculating typical energy indices have been derived. The following energy indices are considered, i.e. coefficient of heat performance and relative savings of chemical energy of fuels. The results of coefficients of heat performance are contained between 1.87 and 2.37. Values exceeding 1 are thermodynamically justified because the idea of cogeneration of heat and electricity based on combining cycles of the heat engine and heat pump the efficiency of which exceeds 1. Higher values concerning waste heat replace more thermodynamically effective sources of heat in CHP plants. Relative savings of the chemical energy of fuels are similar in both cases of IGCC-CHP plants and are contained between the lower value of the CHP (combined heat and power) plants fuelled with coal and higher value of CHP plants fired with natural gas. - Highlights: • Energy savings of fuel is an adequate measure of cogeneration. • Relative energy savings of IGCC-CHP is near the result of a gas and steam CHP. • COHP (coefficient of heat performance) can help to divide fuel between heat fluxes. • Higher values of COHP in the case of waste heat recovery result from the lower thermal parameters.

Gasification of coal making use of nuclear processing heat

International Nuclear Information System (INIS)

Schilling, H.D.; Bonn, B.; Krauss, U.

1981-01-01

In the chapter 'Gasification of coal making use of nuclear processing heat', the steam gasification of brown coal and bituminous coal, the hydrogenating gasification of brown coal including nuclear process heat either by steam cracking methane in the steam reformer or by preheating the gasifying agent, as well as the hydrogenating gasification of bituminous coal are described. (HS) [de

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible. (Auth.)

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires the addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible

Low-rank coal research

Energy Technology Data Exchange (ETDEWEB)

Weber, G. F.; Laudal, D. L.

1989-01-01

This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

Oxy-coal combustion in an entrained flow reactor: Application of specific char and volatile combustion and radiation models for oxy-firing conditions

DEFF Research Database (Denmark)

Álvarez, L.; Yin, Chungen; Riaza, J.

2013-01-01

The deployment of oxy-fuel combustion in utility boilers is one of the major options for CO2 capture. However, combustion under oxy-firing conditions differs from conventional air-firing combustion, e.g., in the aspect of radiative heat transfer, coal conversion and pollutants formation....... In this work, a numerical study on pulverised coal combustion was conducted to verify the applicability and accuracy of several sub-models refined for oxy-fuel conditions, e.g., gaseous radiative property model, gas-phase combustion mechanism and heterogeneous char reaction model. The sub-models were...... implemented in CFD (Computational Fluid Dynamics) simulations of combustion of three coals under air-firing and various oxy-firing (21-35% vol O2 in O2/CO2 mixture) conditions in an EFR (entrained flow reactor). The predicted coal burnouts and gaseous emissions were compared against experimental results...

Pilot plant for hydrogasification of coal with nuclear heat

International Nuclear Information System (INIS)

Falkenhain, G.; Velling, G.

1976-01-01

In the framework of a research and development programme sponsored by the Ministry of Research and Technology of the Federal Republic of Germany, two process variants for hydrogasification of coal by means of nuclear heat have been developed by the Rheinische Braunkohlenwerke AG, Cologne. For testing these process variants a semi-technical pilot plant for gasification of coal under pressure in a fluidized bed was constructed. The pilot plant, in which the gasification of lignite and hard coal is planned, is designed for a throughput of 100kg carbon per hour corresponding to 400kg raw lignite per hour or 150kg hard coal per hour. The plant should provide data on the influence of the most essential process parameters (pressure, temperature, residence time of gas and coal, type and pre-treatment of feed coal) on the performance of gasification and raw gas composition. Different plant components will also be tested. Since the pilot plant will permit testing of both process variants of hydrogasification, it was designed in such a way that it is possible to vary a great number of process parameters. Thus, for instance, the pressure can be chosen in a range up to 100 bar and pure hydrogen or mixtures of hydrogen, carbon monoxide and steam can be applied as gasification agents. The gasifier is an internally insulated fluidized bed reactor with an inner diameter of 200mm and a height of about 8m, to which an internally insulated cyclone for separation of the entrained fines is attached. The raw gas is then cooled down by direct water scrubbing. (author)

Lignite chemical conversion in an indirect heat rotary kiln gasifier

Directory of Open Access Journals (Sweden)

Hatzilyberis Kostas S.

2006-01-01

Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

Effect of oxy-fuel combustion with steam addition on coal ignition and burnout in an entrained flow reactor

International Nuclear Information System (INIS)

Riaza, J.; Alvarez, L.; Gil, M.V.; Pevida, C.; Pis, J.J.; Rubiera, F.

2011-01-01

The ignition temperature and burnout of a semi-anthracite and a high-volatile bituminous coal were studied under oxy-fuel combustion conditions in an entrained flow reactor (EFR). The results obtained under oxy-fuel atmospheres (21%O 2 -79%CO 2 , 30%O 2 -70% O 2 and 35%O 2 -65%CO 2 ) were compared with those attained in air. The replacement of CO 2 by 5, 10 and 20% of steam in the oxy-fuel combustion atmospheres was also evaluated in order to study the wet recirculation of flue gas. For the 21%O 2 -79%CO 2 atmosphere, the results indicated that the ignition temperature was higher and the coal burnout was lower than in air. However, when the O 2 concentration was increased to 30 and 35% in the oxy-fuel combustion atmosphere, the ignition temperature was lower and coal burnout was improved in comparison with air conditions. On the other hand, an increase in ignition temperature and a worsening of the coal burnout was observed when steam was added to the oxy-fuel combustion atmospheres though no relevant differences between the different steam concentrations were detected. -- Highlights: → The ignition temperature and the burnout of two thermal coals under oxy-fuel combustion conditions were determined. → The effect of the wet recirculation of flue gas on combustion behaviour was evaluated. → Addition of steam caused a worsening of the ignition temperature and coal burnout.

Gas distributor for fluidized bed coal gasifier

Science.gov (United States)

Worley, Arthur C.; Zboray, James A.

1980-01-01

A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

Properties and effects of remaining carbon from waste plastics gasifying on iron scale reduction.

Science.gov (United States)

Zhang, Chongmin; Chen, Shuwen; Miao, Xincheng; Yuan, Hao

2011-06-01

The carbonous activities of three kinds of carbon-bearing materials gasified from plastics were tested with coal coke as reference. The results showed that the carbonous activities of these remaining carbon-bearing materials were higher than that of coal-coke. Besides, the fractal analyses showed that the porosities of remaining carbon-bearing materials were higher than that of coal-coke. It revealed that these kinds of remaining carbon-bearing materials are conducive to improve the kinetics conditions of gas-solid phase reaction in iron scale reduction. Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

Fluidised bed gasification of high-ash South African coals: An experimental and modelling study

CSIR Research Space (South Africa)

Engelbrecht, AS

2011-11-01

Full Text Available model (CeSFaMB). The predictive capability of the model was analysed in terms of the degree of variation between experimental and simulated results for each test. The calibrated model was used to design a 15 MW fluidised bed coal gasifier...-scale BFBG are given in Figure 1 and Table 1. Process description Coal, air, oxygen and steam are the input streams to the process which produce the output streams: gas and char (ash). Coal is fed to the gasifier by means of a screw conveyor at a...

Study of the equilibrium of air-blown gasification of biomass to coal evolution fuels

International Nuclear Information System (INIS)

Biagini, Enrico

2016-01-01

Highlights: • Equilibrium model validated for coals, torrefied/green biomasses, in different gasifiers. • Maps of syngas composition, LHV and CGE for ER = 0–0.6, T = 500–2000 K, EBP = 0.004–0.158. • Effect of unconverted carbon, fuel moisture and overoxidation quantified. • Parameters for the maximum efficiency determined as functions of EBP. • EBP proven to be a good parameter for the quantitative comparison of different fuels. - Abstract: A non-stoichiometric equilibrium model based on the minimization of the Gibbs free energy was used to study the isothermal and adiabatic air-blown gasification of solid fuels on a carbonization curve from fossil (hard/brown coals, peat) to renewable (green biomasses and cellulose) fuels, including torrefied biofuels. The maps of syngas composition, heating value and process efficiency were provided as functions of equivalent ratio (oxygen-to-fuel ratio) in the range 0–0.6, temperature in 500–2000 K, and a fuel parameter, which allowed different cases to be quantitatively compared. The effect of fuel moisture, unconverted carbon and conditions to limit the tar formation was also studied. Cold gas efficiency >0.75 can be achieved for coals at high temperature, using entrained beds (which give low unconverted carbon), and improved by moisture/added steam. The bigger efficiency of green biomasses is only potential, as the practical limits (high temperature required to limit tar formation, moisture content and unconverted carbon in small gasifiers) strongly reduce the gasification performance. Torrefied biomasses (and plastics having an intermediate fuel parameter between coals and green biomasses) can attain high efficiency also in real conditions. The results shown in this work can be useful to evaluate the most promising feedstock (depending on its composition and possible pre-treatment/upgrading), define the operating conditions for maximizing the syngas heating value or the global efficiency, assess the

Green power production by co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGCC processes

Energy Technology Data Exchange (ETDEWEB)

Van Ree, R; Korbee, R; De Smidt, R P; Jansen, D [ECN Fuels Conversion and Environment, Petten (Netherlands); Baumann, H R; Ullrich, N [Krupp Uhde, Dortmund (Germany); Haupt, G; Zimmerman, [Siemens, Erlangen (Germany)

1998-11-01

The use of coal for large scale power production meets a growing environmental concern. In spite of the fact that clean coal conversion technologies integrated with high-efficiency power production facilities, such as IGCC, are developed, the aim for sustainable development strives for a power production system based on renewable energy sources. One of the most promising renewable energy sources that can be used in the Netherlands is biomass, i.e. organic waste materials and/or energy crops. To accelerate the introduction of this material, in a technical and economically acceptable way, co-gasification with fossil fuels, in particular coal, in large scale IGCC processes is considered. In this paper the technical feasibility, economic profitability, and environmental acceptability of co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGM is discussed. Both a base-case coal-fired oxygen-blown entrained-flow based IGCC process - showing strong resemblance to the Puertollano IGCC plant in Spain - and three co-gasification concepts, viz.: (1) a concept with separate dry coal and biomass feeding systems, (2) a concept with a combined dry coal/biomass-derived pyrolysis char feeding system, and (3) a concept with parallel biomass pre-treatment/gasification and combined fuel gas clean-up/power production, were defined for further consideration. The base-case system and the co-gasification concepts as well are modelled in the flowsheet simulation package ASPEN{sup +}. Steady-state integral system calculations resulted in an overall net electrical plant efficiency for the base-case system of 50. 1 %LHV (48.3 %HHV). Replacing about 10 % of the total thermal plant input (coal) by biomass (willow) resulted in a decrease of the overall net electrical plant efficiency of 1.4 to 2.1 %-points LHV, avoided specific CO2 emissions of 40-49 g/kWh{sub e}, and total avoided CO2 emissions of about 129 to 159 kt/a, all depending on the co-gasification concept

Inhalation exposure and risk of polycyclic aromatic hydrocarbons (PAHs) among the rural population adopting wood gasifier stoves compared to different fuel-stove users

Science.gov (United States)

Lin, Nan; Chen, Yuanchen; Du, Wei; Shen, Guofeng; Zhu, Xi; Huang, Tianbo; Wang, Xilong; Cheng, Hefa; Liu, Junfeng; Xue, Chunyu; Liu, Guangqing; Zeng, Eddy Y.; Xing, Baoshan; Tao, Shu

2016-12-01

Polycyclic aromatica hydrocarbons (PAHs) are a group of compounds with carcinogenic potentials and residential solid fuel combustion is one major source of PAHs in most developing countries. Replacement of traditional stoves with improved ones is believed to be a practical approach to reduce pollutant emissions, however, field assessments on the performance and consequent impacts on air quality and human health after adopting improved stoves are rare. The study is the first time to quantify inhalation exposure to PAHs among the residents who adopted wood gasifier stoves. The results were compared to those still burning coals in the region and compared to exposure levels for different fuel/stove users in literature. The results showed that the PAHs exposure levels for the wood gasifier stove users were significantly lower than the values for those using traditional wood stoves reported in literature, and the daily exposure concentrations of BaPeq (Benzo[a]pyrene equivalent concentration) can be reduced by 48%-91% if traditional wood stoves were replaced by wood gasifier stoves. The corresponding Incremental Lifetime Cancer Risk (ILCR) decreased approximately four times from 1.94 × 10-4 to 5.17 × 10-5. The average concentration of the total 26 PAHs for the wood users was 1091 ± 722 ng/m3, which was comparable to 1060 ± 927 ng/m3 for those using anthracite coals, but the composition profiles were considerably different. The average BaPeq were 116 and 25.8 ng/m3 for the wood and coal users, respectively, and the corresponding ILCR of the anthracite coal users was 1.69 × 10-5, which was nearly one third of those using the wood gasifier stoves. The wood users exposed to not only high levels of high molecular weight PAHs, but relatively high fractions of particulate phase PAHs in small particles compared to the coal users, resulting in high exposure risks.

Development of the ultra-clean dry cleanup process for coal-based syngases: pilot-scale evaluation

Energy Technology Data Exchange (ETDEWEB)

R.B. Slimane; P.V. Bush; J.L. Aderhold, Jr.; B.G. Bryan; R.A. Newby; D. A. Horazak; S.C. Jain [Gas Technology Institute, Des Plaines, IL (United States)

2005-07-01

This paper reports on a recent successful pilot-scale evaluation of the Ultra-Clean Process performance at a 10-ton/day coal gasifier facility. In these tests, carbonaceous feedstocks were gasified, using GTI's fluidized bed U-GAS{reg_sign} gasification technology, to generate syngas. The raw syngas was then conditioned and fed to the UCP test section for deep cleaning to meet very stringent cleaning requirements for chemical feedstocks or liquid-fuel synthesis applications, or for fuel-cell power generation. Fine particle sorbents for sulfur, halide, and mercury removal were injected into the syngas upstream of two stages of particulate controlled devices, 'barrier filter-reactors', coupling efficient particle capture with an effective entrained and filter cake reaction environment for very effective multiple contaminant removal. The goal of the test program was to confirm sorbent selection, filter-reactor operating parameters and sorbent-to-contaminant ratios, which were previously determined in the laboratory to have potential to reduce contaminant concentrations to very low levels. The pilot-scale data developed are being used to update conceptual evaluations, which have shown the technical feasibility, cost effectiveness and commercial merit for the Ultra-Clean Process compared to conventional, Rectisol-based syngas cleaning. 10 refs., 5 figs.

Novel fragmentation model for pulverized coal particles gasification in low temperature air thermal plasma

Directory of Open Access Journals (Sweden)

Jovanović Rastko D.

2016-01-01

Full Text Available New system for start-up and flame support based on coal gasification by low temperature air thermal plasma is planned to supplement current heavy oil system in Serbian thermal power plants in order to decrease air pollutions emission and operational costs. Locally introduced plasma thermal energy heats up and ignites entrained coal particles, thus starting chain process which releases heat energy from gasified coal particles inside burner channel. Important stages during particle combustion, such as particle devolatilisation and char combustion, are described with satisfying accuracy in existing commercial CFD codes that are extensively used as powerful tool for pulverized coal combustion and gasification modeling. However, during plasma coal gasification, high plasma temperature induces strong thermal stresses inside interacting coal particles. These stresses lead to “thermal shock” and extensive particle fragmentation during which coal particles with initial size of 50-100 m disintegrate into fragments of at most 5-10 m. This intensifies volatile release by a factor 3-4 and substantially accelerates the oxidation of combustible matter. Particle fragmentation, due to its small size and thus limited influence on combustion process is commonly neglected in modelling. The main focus of this work is to suggest novel approach to pulverized coal gasification under high temperature conditions and to implement it into commercial comprehensive code ANSYS FLUENT 14.0. Proposed model was validated against experimental data obtained in newly built pilot scale D.C plasma burner test facility. Newly developed model showed very good agreement with experimental results with relative error less than 10%, while the standard built-in gasification model had error up to 25%.

Siemens fuel gasification technology for the Canadian oil sands industry

Energy Technology Data Exchange (ETDEWEB)

Morehead, H. [Siemens Energy Inc., Orlando, FL (United States). IGCC and Gasification Sales and Marketing

2010-07-01

The Siemens fuel gasification (SFG) technology can be used to gasify a range of feedstocks, including petcoke, hard coal, lignite, and low-ranking fuels such as biomass and refinery residuals. The technology has recently been applied to a number of projects over the last 3 years. This paper discussed some of the issues related to the technology and it's use at a start-up facility in China. Five entrained-flow gasifiers with a thermal capacity of 500 MW are being installed at a coal gasification plant in northwestern China. The technology's use in hydrogen, steam and power production applications for the oil sands industry was also discussed. Issues related to feedstock quality, process characteristics, and equipment requirements for commercial gasifier systems were reviewed. The paper concluded by observing that improvements in gasification technology will make coal and petcoke gasification feasible options for power generation. IGCC is the most advanced and cost-effective technology for reducing emissions from coal-fired power plants. Gasification-based plants are also able to capture carbon dioxide (CO{sub 2}) for storage and sequestration. Details of the Siemens gasification test center in Germany were also included. 1 tab., 4 figs.

Gasifier selection, design and gasification of oil palm fronds with preheated and unheated gasifying air.

Science.gov (United States)

Guangul, Fiseha M; Sulaiman, Shaharin A; Ramli, Anita

2012-12-01

Oil palm frond biomass is abundantly available in Malaysia, but underutilized. In this study, gasifiers were evaluated based on the available literature data and downdraft gasifiers were found to be the best option for the study of oil palm fronds gasification. A downdraft gasifier was constructed with a novel height adjustment mechanism for changing the position of gasifying air and steam inlet. The oil palm fronds gasification results showed that preheating the gasifying air improved the volumetric percentage of H(2) from 8.47% to 10.53%, CO from 22.87% to 24.94%, CH(4) from 2.02% to 2.03%, and higher heating value from 4.66 to 5.31 MJ/Nm(3) of the syngas. In general, the results of the current study demonstrated that oil palm fronds can be used as an alternative energy source in the energy diversification plan of Malaysia through gasification, along with, the resulting syngas quality can be improved by preheating the gasifying air. Copyright © 2012 Elsevier Ltd. All rights reserved.

Gasification of various types of tertiary coals: A sustainability approach

International Nuclear Information System (INIS)

Öztürk, Murat; Özek, Nuri; Yüksel, Yunus Emre

2012-01-01

Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

Achievement report for fiscal 1984 on Sunshine Program. Basic research on coal type and gasification characteristics; 1984 nendo tanshu to gas ka tokusei no kiso kenkyu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-01

The study of pressurized fluidized gasification of coal chars started in fiscal 1975, and a 0.2t/d unit was in operation until fiscal 1979. Since fiscal 1980, a 1t/d unit has been in operation. In fiscal 1984, an entrained bed gasification furnace was constructed, capable of high-temperature gasification of various coals, and it is now undergoing a test operation. This report consists of pressurized gasification tests for coal char, the result of a study on the effect of coal type on the char gasification reaction rate, and the result of experiments on the treatment of coal liquefaction residue, all accomplished in the 1t/d gasification unit. For the investigation of the effect of coal type, chars of 13 types of coals are subjected to reaction tests in the carbon dioxide gas, and weight reduction rates and changes in residue surface areas are determined while reaction is under way. The results are analyzed and parameters are made clear that enable a quantitative assessment of the effect of coal type on gasification reaction rates. Pulverized grains and coal liquefaction residue are blended and gasified in the fluidized bed in the presence of oxygen and steam. As the result, a gas capable of 2,000kcal/Nm{sup 3} containing 30% hydrogen and 25% carbon monoxide is acquired, when catalyst grains in the residue are segregated. (NEDO)

WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

Energy Technology Data Exchange (ETDEWEB)

Doug Strickland; Albert Tsang

2002-10-14

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial plants operated at Dow Chemical or Dow Corning chemical plant locations; (2) Research, development, and testing to define any technology gaps or critical design and integration issues; and (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. This report describes management planning, work breakdown structure development, and feasibility study activities by the IMPPCCT consortium in support of the first project phase. Project planning activities have been completed, and a project timeline and task list has been generated. Requirements for an economic model to evaluate the West Terre Haute implementation and for other commercial implementations are being defined. Specifications for methanol product and availability of local feedstocks for potential commercial embodiment plant sites have been defined. The WREL facility is a project selected and co-funded under the fifth phase solicitation of the U.S. Department of Energy's Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis

Report for fiscal 1995 by Coal Gasification Committee; 1995 nendo sekitan gas ka iinkai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

This is a summary primarily of the distributed material. As of December 14, 1995, the 200t/d pilot plant for power generation by entrained bed coal gasification records a total coal gasification operation time of 4,485 hours with an accumulated amount of power generation of 9,227MWh. A large combustor is tested, and it is found that combustion is stable under a 1/4 load with low NOx emissions. The combustor is sufficiently cooled with a small supply of air. Coal ash and coal, supplied in a constant state for an improved heat recovery efficiency in the development of hydrogen-from-coal technology, are heated to a temperature near their melting points. They are then allowed to impinge at a heat transfer plane simulating a gasifier heat recovery section, and a study is made of the mechanism of ash adhesion, molten or semi-molten, to the heat recovery section. The reduction of the heat transfer coefficient due to added grains is 30-50%, and the reduction is small when the heat transfer pipe surface velocity is high or when the carbon concentration in the grains is high. In another effort, utilization of coal-derived gas as town gas is studied. As for yields as indicated by the Curie gas pyrolyzer, the gas yield increases and liquid yield decreases when the reaction temperature is high. Using a small test unit, it is found that a rise in the hydrogen partial pressure increases the production of both gas and liquid. (NEDO)

Thermodynamic analysis and conceptual design for partial coal gasification air preheating coal-fired combined cycle

Science.gov (United States)

Xu, Yue; Wu, Yining; Deng, Shimin; Wei, Shirang

2004-02-01

The partial coal gasification air pre-heating coal-fired combined cycle (PGACC) is a cleaning coal power system, which integrates the coal gasification technology, circulating fluidized bed technology, and combined cycle technology. It has high efficiency and simple construction, and is a new selection of the cleaning coal power systems. A thermodynamic analysis of the PGACC is carried out. The effects of coal gasifying rate, pre-heating air temperature, and coal gas temperature on the performances of the power system are studied. In order to repower the power plant rated 100 MW by using the PGACC, a conceptual design is suggested. The computational results show that the PGACC is feasible for modernizing the old steam power plants and building the new cleaning power plants.

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 3. Adjustment of the operation test of pilot plant (1/2); 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant unten shiken chosei hen (1/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

The adjustment was made of the operation test of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation, and the results were reported. As to the adjustment of the operation test of gasifier facilities, the light-oil firing test and tests of RUN 1-9 were conducted, and the paper reported cases of 49-item troubles, the causes, measures against them, improvement of facilities, etc. For slagging, operation conditions, improvement of various facilities, etc. were studied. Relating to the adjustment of the operation test of gas refining facilities (dry desulfurization facilities), the following were carried out: test on empty column gas circulation, test on desulfurizer circulation characteristics, test on SO2 reduction tower, test on warming-up characteristics, tests 1-3 on initial performance, tests on change in gas turbine fuel and loads. And, 21 cases of troubles, the causes and measures against them were reported. Concerning the adjustment of the operation test of gas refining facilities (dry dedusting facilities), the following were conducted: test on non-load sequence, test on confirmation prior to letting gas through, tests 1-3 on initial performance, test on dedusting characteristics. And, 22 cases of troubles, the causes and measures against them were reported. (NEDO)

SUBTASK 3.12 – GASIFICATION, WARM-GAS CLEANUP, AND LIQUID FUELS PRODUCTION WITH ILLINOIS COAL

Energy Technology Data Exchange (ETDEWEB)

Stanislowski, Joshua; Curran, Tyler; Henderson, Ann

2014-06-30

The goal of this project was to evaluate the performance of Illinois No. 6 coal blended with biomass in a small-scale entrained-flow gasifier and demonstrate the production of liquid fuels under three scenarios. The first scenario used traditional techniques for cleaning the syngas prior to Fischer–Tropsch (FT) synthesis, including gas sweetening with a physical solvent. In the second scenario, the CO2 was not removed from the gas stream prior to FT synthesis. In the third scenario, only warm-gas cleanup techniques were used, such that the feed gas to the FT unit contained both moisture and CO2. The results of the testing showed that the liquid fuels production from the FT catalyst was significantly hindered by the presence of moisture and CO2 in the syngas. Further testing would be needed to determine if this thermally efficient process is feasible with other FT catalysts. This subtask was funded through the EERC–U.S. Department of Energy (DOE) Joint Program on Research and Development for Fossil Energy-Related Resources Cooperative Agreement No. DE-FC26-08NT43291. Nonfederal funding was provided by the Illinois Clean Coal Institute.

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 3. Fabrication/installation of pilot plant (Fabrication/installation drawings and fabrication/installation pictures - 2/2); 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant seisaku suetsuke hen (Seisaku suetsukezu oyobi seisaku suetsuke shashin) (2/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, the fabrication, installation work, etc. were conducted of a 200t/d entrained bed coal gasification pilot plant, and fabrication/installation drawings and fabrication/installation pictures were summarized. In fabrication/installation drawings, drawings of the following were included: safety environmental equipment (total system diagram, layout scheme drawing, layout of electric room equipment, layout of control equipment room, etc.), total control system (structural drawing of the total control system, outline drawing of operation control panel, operator console of the integrated load pressure control system, operator console of the integrated sequential control system, central control panel, etc.), 66kV/6.9kV indoor switching station facilities (layout of equipment of indoor switching station facilities, outline drawing of the main transformer, outline drawing of cooler control panel of the main transformer, etc.), common facilities (total layout, diagram of the equipment cooling water pipe system, diagram of the fire-extinguishing water pipe system, etc.) In pictures of fabrication/installation, pictures of the following were included: gasifier equipment, gas refining facilities, gas turbine facilities, actual-pressure/actual-size combustor test equipment, safety environmental equipment, total control system, common facilities, etc. (NEDO)

Toxicological and chemical characterization of the process stream materials and gas combustion products of an experimental low-btu coal gasifier.

Science.gov (United States)

Benson, J M; Hanson, R L; Royer, R E; Clark, C R; Henderson, R F

1984-04-01

The process gas stream of an experimental pressurized McDowell-Wellman stirred-bed low-Btu coal gasifier, and combustion products of the clean gas were characterized as to their mutagenic properties and chemical composition. Samples of aerosol droplets condensed from the gas were obtained at selected positions along the process stream using a condenser train. Mutagenicity was assessed using the Ames Salmonella mammalian microsome mutagenicity assay (TA98, with and without rat liver S9). All materials required metabolic activation to be mutagenic. Droplets condensed from gas had a specific mutagenicity of 6.7 revertants/microgram (50,000 revertants/liter of raw gas). Methylnaphthalene, phenanthrene, chrysene, and nitrogen-containing compounds were positively identified in a highly mutagenic fraction of raw gas condensate. While gas cleanup by the humidifier-tar trap system and Venturi scrubber led to only a small reduction in specific mutagenicity of the cooled process stream material (4.1 revertants/microgram), a significant overall reduction in mutagenicity was achieved (to 2200 revertants/liter) due to a substantial reduction in the concentration of material in the gas. By the end of gas cleanup, gas condensates had no detectable mutagenic activity. Condensates of combustion product gas, which contained several polycyclic aromatic compounds, had a specific mutagenicity of 1.1 revertants/microgram (4.0 revertants/liter). Results indicate that the process stream material is potentially toxic and that care should be taken to limit exposure of workers to the condensed tars during gasifier maintenance and repair and to the aerosolized tars emitted in fugitive emissions. Health risks to the general population resulting from exposure to gas combustion products are expected to be minimal.

Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

Energy Technology Data Exchange (ETDEWEB)

Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

1997-12-31

The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

Energy Technology Data Exchange (ETDEWEB)

Palonen, J [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

1998-12-31

The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

On a clean power generation system with the co-gasification of biomass and coal in a quadruple fluidized bed gasifier.

Science.gov (United States)

Yan, Linbo; He, Boshu

2017-07-01

A clean power generation system was built based on the steam co-gasification of biomass and coal in a quadruple fluidized bed gasifier. The chemical looping with oxygen uncoupling technology was used to supply oxygen for the calciner. The solid oxide fuel cell and the steam turbine were combined to generate power. The calcium looping and mineral carbonation were used for CO 2 capture and sequestration. The aim of this work was to study the characteristics of this system. The effects of key operation parameters on the system total energy efficiency (ŋ ten ), total exergy efficiency (ŋ tex ) and carbon sequestration rate (R cs ) were detected. The energy and exergy balance calculations were implemented and the corresponding Sankey and Grassmann diagrams were drawn. It was found that the maximum energy and exergy losses occurred in the steam turbine. The system ŋ ten and ŋ tex could be ∼50% and ∼47%, and R cs could be over unit. Copyright © 2017 Elsevier Ltd. All rights reserved.

From coal to biomass gasification: Comparison of thermodynamic efficiency

International Nuclear Information System (INIS)

Prins, Mark J.; Ptasinski, Krzysztof J.; Janssen, Frans J.J.G.

2007-01-01

The effect of fuel composition on the thermodynamic efficiency of gasifiers and gasification systems is studied. A chemical equilibrium model is used to describe the gasifier. It is shown that the equilibrium model presents the highest gasification efficiency that can be possibly attained for a given fuel. Gasification of fuels with varying composition of organic matter, in terms of O/C and H/C ratio as illustrated in a Van Krevelen diagram, is compared. It was found that exergy losses in gasifying wood (O/C ratio around 0.6) are larger than those for coal (O/C ratio around 0.2). At a gasification temperature of 927 deg. C, a fuel with O/C ratio below 0.4 is recommended, which corresponds to a lower heating value above 23 MJ/kg. For gasification at 1227 deg. C, a fuel with O/C ratio below 0.3 and lower heating value above 26 MJ/kg is preferred. It could thus be attractive to modify the properties of highly oxygenated biofuels prior to gasification, e.g. by separation of wood into its components and gasification of the lignin component, thermal pre-treatment, and/or mixing with coal in order to enhance the heating value of the gasifier fuel

Comparison of pulp-mill-integrated hydrogen production from gasified black liquor with stand-alone production from gasified biomass

International Nuclear Information System (INIS)

Andersson, E.; Harvey, S.

2007-01-01

When gasified black liquor is used for hydrogen production, significant amounts of biomass must be imported. This paper compares two alternative options for producing hydrogen from biomass: (A) pulp-mill-integrated hydrogen production from gasified back liquor; and (B) stand-alone production of hydrogen from gasified biomass. The comparison assumes that the same amount of biomass that is imported in Alternative A is supplied to a stand-alone hydrogen production plant and that the gasified black liquor in Alternative B is used in a black liquor gasification combined cycle (BLGCC) CHP unit. The comparison is based upon equal amounts of black liquor fed to the gasifier, and identical steam and power requirements for the pulp mill. The two systems are compared on the basis of total CO 2 emission consequences, based upon different assumptions for the reference energy system that reflect different societal CO 2 emissions reduction target levels. Ambitions targets are expected to lead to a more CO 2 -lean reference energy system, in which case hydrogen production from gasified black liquor (Alternative A) is best from a CO 2 emissions' perspective, whereas with high CO 2 emissions associated with electricity production, hydrogen from gasified biomass and electricity from gasified black liquor (Alternative B) is preferable. (author)

Evaluating the costs and achievable benefits of extending technologies for uneconomical coal resources in South Africa: the case of underground coal gasification

CSIR Research Space (South Africa)

Zieleniewski, M

2008-11-01

Full Text Available -3433. Shoko, E., McLellan, B., Dicks, A.L., Diniz da Costa, J.C., 2006. Hydrogen from coal: Production and utilisation technologies. International Journal of Coal Geology, 65(3-4): 213-222. Simeons, C., 1978. Coal: Its role in tomorrow’s technol- ogy... the consideration of other, alternative solutions to the energy shortage problem. Underground coal gasifi- cation (UCG) is among the most promising tech- nologies and, to an acceptable degree, the proven feasible one (Walker et al., 2001; Ergo Exergy, 2005...

Unconventional Coal in Wyoming: IGCC and Gasification of Direct Coal Liquefaction Residue

Science.gov (United States)

Schaffers, William Clemens

Two unconventional uses for Wyoming Powder River Basin coal were investigated in this study. The first was the use of coal fired integrated gasification combined cycle (IGCC) plants to generate electricity. Twenty-eight different scenarios were modeled using AspenPlusRTM software. These included slurry, mechanical and dried fed gasifiers; Wyodak and Green River coals, 0%, 70%, and 90% CO2 capture; and conventional evaporative vs air cooling. All of the models were constructed on a feed basis of 6,900 tons of coal per day on an "as received basis". The AspenPlus RTM results were then used to create economic models using Microsoft RTM Excel for each configuration. These models assumed a 3 year construction period and a 30 year plant life. Results for capital and operating costs, yearly income, and internal rates of return (IRR) were compared. In addition, the scenarios were evaluated to compare electricity sales prices required to obtain a 12% IRR and to determine the effects of a carbon emissions tax on the sales price. The second part of the study investigated the gasification potential of residue remaining from solvent extraction or liquefaction of Powder River Basin Coal. Coal samples from the Decker mine on the Wyoming-Montana border were extracted with tetralin at a temperature of 360°C and pressure of 250 psi. Residue from the extraction was gasified with CO2 or steam at 833°C, 900°C and 975°C at pressures of 0.1 and 0.4 MPa. Product gases were analyzed with a mass spectrometer. Results were used to determine activation energies, reaction order, reaction rates and diffusion effects. Surface area and electron microscopic analyses were also performed on char produced from the solvent extraction residue.

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million. Construction for the demonstration project was started in July 1993. Pre-operational tests were initiated in August 1995, and construction was completed in November 1995. Commercial operation began in November 1995, and the demonstration period was completed in December

PNNL Coal Gasification Research

Energy Technology Data Exchange (ETDEWEB)

Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

2010-07-28

This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

Prototype plant for nuclear process heat (PNP) - operation of the pilot plant for hydrogasification of coal

International Nuclear Information System (INIS)

Bruengel, N.; Dehms, G.; Fiedler, P.; Gerigk, H.P.; Ruddeck, W.; Schrader, L.; Schumacher, H.J.

1988-04-01

The Rheinische Braunkohlenwerke AG developed the process of hydrogasification of coal in a fluidized bed for generation of SNG. On basis of test results obtained in a semi-technical pilot plant of a through-put of 250 kg/h dried coal a large pilot plant was erected processing 10 t/h dried brown coal. This plant was on stream for about 14700 h, of which about 7800 h were with gasifier operation; during this time about 38000 t of dried brown coal of the Rhenish district were processed containing 4 to 25% of ash. At pressures of 60 to 120 bar and temperatures of 800 to 935 0 C carbon conversion rates up to 81 percent and methane amounts of 5000 m 3 (STP)/h were reached. The decisive parameter for methane generation was the hydrogen/coal-ratio. Even at high moisture contents, usually diminishing the methane yield from the coal essentially, by high hydrogen/coal-ratios high methane yields could be obtained. The gasifier itself caused no troubles during the total time operation. Difficulties with the original design of the residual char cooler could be overcome by change-over from water injection to liquid carbon dioxide. The design of the heat recovery system proved well. Alltogether so the size increasement of the gasifier from the semi-technical to the large pilot plant as well as the harmonization of gas generation and gas refining was proved. (orig.) With 20 refs., 20 tabs., 81 figs [de

The BGL coal gasification process - development status, operational experience and potential applications

Energy Technology Data Exchange (ETDEWEB)

Williams, A.R.; Brown, D.J.; H. Hirschfelder [Advantica Technologies Ltd., Loughborough (United Kingdom)

2006-07-01

The BGL gasifier's fixed bed mode of operation makes for significant operational differences to the various entrained flow bed gasification processes currently available, whilst the slagging lower half offers considerable advantages over older processes in terms of efficiency and steam usage. This paper reviews operating experience of the BGL process on a variety of feedstocks and presents economic and technical assessments of the application of the BGL gasifier for IGCC, Syngas and SNG applications under current market conditions. Finally there a survey of the status of new BGL gasification projects and the scope of the current BGL technology is offering. 2 figs., 3 tabs., 2 photos.

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Laing

2005-10-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

OUT Success Stories: Biomass Gasifiers

International Nuclear Information System (INIS)

Jones, J.

2000-01-01

The world's first demonstration of an efficient, low-pressure biomass gasifier capable of producing a high-quality fuel is now operating in Vermont. The gasifier converts 200 tons of solid biomass per day into a clean-burning gas with a high energy content for electricity generation

Coal gasification coal by steam using process heat from high-temperature nuclear reactors

International Nuclear Information System (INIS)

Heek, K.H. van; Juentgen, H.; Peters, W.

1982-01-01

This paper outlines the coal gasification process using a high-temperature nuclear reactor as a source of the process heat needed. Compared to conventional gasification processes coal is saved by 30-40%, coal-specific emissions are reduced and better economics of gas production are achieved. The introductory chapter deals with motives, aims and tasks of the development, followed by an explanation of the status of investigations, whereby especially the results of a semi-technical pilot plant operated by Bergbau-Forschung are given. Furthermore, construction details of a full-scale commercial gasifier are discussed, including the development of suitable alloys for the heat exchanger. Moreover problems of safety, licensing and economics of future plants have been investigated. (orig.) [de

Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; topping cycles; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu bun`ya (topping nensho gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

As a realistic measure to reduce environmental pollutants emitted from coal-fueled boilers, a developmental study was conducted of high-efficient combustion systems. In fiscal 1994, four types of topping cycles which are different in system structure and gasifier type were selected, and topping cycles assuming a 300MW-class power plant were trially designed. Further, an evaluation of adaptability of these systems was made, and an selection of the optimum system for the early development was made among the systems. As a result, the evaluation was obtained that `a system using air blown gasifier` is most suitable for conducting the next-stage research. In the element test on the topping combustion technology, collection was made of data of desulfurization activity, desulfurization oxidation mechanism and alkali metal behavior at the laboratory level, data of temperatures and gas concentration distribution in coal gasification, data of simulation of the gasifier reaction, and the other data. 262 figs., 66 tabs.

FY 1990 report on the results of the development of the entrained bed coal gasification power plant. Part 3. Fabrication/installation of pilot plant (Fabrication/installation drawings and fabrication/installation pictures - 2/2); 1990 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant seisaku suetsuke hen (Seisaku suetsukezu oyobi seisaku suetsuke shashin) (2/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, the fabrication, installation work, etc. were conducted of a 200t/d entrained bed coal gasification pilot plant, and fabrication/installation drawings and fabrication/installation pictures were summarized. In fabrication/installation drawings, drawings of the following were included: actual-pressure/actual-size combustor test equipment (structural drawing of exhaust temperature reducing device, structural drawing of hot air device, system diagram of piping, etc.), safety environmental equipment (total system diagram, layout of electric room equipment, layout of control equipment room, etc.), total control system (structural drawing of the total control system, front view of auxiliary panel of safety environment equipment, etc.), 66kV/6.9kV indoor switching station facilities (layout of equipment of indoor switching station facilities, outline drawing of the main transformer, outline drawing of gas circuit breaker, etc.), common facilities (total layout, diagram of the nitrogen gas pipe system, system diagram of utility equipment, etc.) In pictures of fabrication/installation, pictures of the following were included: state of the construction work, gasifier equipment, gas refining facilities, gas turbine facilities, actual-pressure/actual-size combustor test equipment, safety environmental equipment, total control system, 66kV/6.9kV indoor switching station facilities, common facilities. (NEDO)

Development and Testing of Prototype Commercial Gasifier Sensor

Energy Technology Data Exchange (ETDEWEB)

Zelepouga, Serguei [Gas Technology Inst., Des Plaines, IL (United States); Moery, Nathan [Gas Technology Inst., Des Plaines, IL (United States); Wu, Mengbai [Gas Technology Inst., Des Plaines, IL (United States); Saveliev, Alexei [Gas Technology Inst., Des Plaines, IL (United States)

2015-01-31

This report presents the results of the sensor development and testing at the Wabash River gasifier. The project work was initiated with modification of the sensor software (Task 2) to enable real time temperature data acquisition, and to process and provide the obtained gasifier temperature information to the gasifier operators. The software modifications were conducted by the North Carolina State University (NCSU) researchers. The modified software was tested at the Gas Technology Institute (GTI) combustion laboratory to assess the temperature recognition algorithm accuracy and repeatability. Task 3 was focused on the sensor hardware modifications needed to improve reliability of the sensor system. NCSU conducted numerical modeling of the sensor probe’s purging flow. Based on the modeling results the probe purging system was redesigned to prevent carbon particulates deposition on the probe’s sapphire window. The modified design was evaluated and approved by the Wabash representative. The modified gasifier sensor was built and installed at the Wabash River gasifier on May 1 2014. (Task 4) The sensor was tested from the startup of the gasifier on May 5, 2015 until the planned autumn gasifier outage starting in the beginning of October, 2015. (Task 5) The project team successfully demonstrated the Gasifier Sensor system’s ability to monitor gasifier temperature while maintaining unobstructed optical access for six months without any maintenance. The sensor examination upon completion of the trial revealed that the system did not sustain any damage.

Sampling of contaminants from product gases of biomass gasifiers

Energy Technology Data Exchange (ETDEWEB)

Staahlberg, P.; Lappi, M.; Kurkela, E.; Simell, P.; Oesch, P.; Nieminen, M. [VTT Energy, Espoo (Finland). New Energy Technologies

1998-12-01

Reliable sampling and analysis of products from biomass gasification are essential for the successful process development and economical operation of commercial gasifiers. One of the most important and most difficult analytical tasks is to characterise the emissions from the gasifiers. This report presents a review of the sampling and analytical systems employed and developed when doing research on coal and biomass gasification. In addition to the sampling systems published in the literature, experiences obtained in various biomass gasification R and D projects of VTT in 1985-1995 are described. The present sampling methods used for different gas contaminants at VTT are also briefly presented. This report focuses mainly on the measurement of tars, nitrogen compounds and sulphur gases. Isokinetic and non-isokinetic sampling train systems are described and, in addition, special sampling apparatus based on liquid-quenched probe and gas dilution is briefly outlined. Sampling of tars with impinger systems and sampling of heavy tars with filter techniques are described in detail. Separate sampling of particulates is briefly discussed. From inorganic compounds the sampling systems used for H{sub 2}S and other sulphur gases, NH{sub 3} and HCN and HCl are presented. Proper storage of the samples is also included in the report. (orig.) 90 refs.

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr.; Alireza Rezaie

2003-12-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Alireza Rezaie

2003-12-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

2005-12-01

The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang

2005-10-01

The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick; Musa Karakus; Alireza Rezaie

2004-03-30

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

2004-07-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

2004-10-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

2005-01-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

2005-04-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang

2005-07-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr.; Alireza Rezaie

2004-04-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

Science.gov (United States)

1980-01-01

A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

FY 1988 report on the committee of the Coal Gasification Committee; 1988 nendo sekitan gaska iinkai hon'iinkai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1989-03-01

The paper reported activities of the committee of the Coal Gasification Committee in FY 1988. In the 1st committee meeting, report/discussion were made on the outline of the FY 1988 research plan on the coal gasification technology development. The distributed data were those on the development of entrained bed coal gasification power generation plant (the state of the development of a 200t/d gasification power generation pilot plant), the results of the operation using entrained bed coal gasification equipment, development of coal utilization hydrogen production technology (design/construction of pilot plant) and development of coal utilization hydrogen production technology (support study of pilot plant, study using small equipment). In the 2nd committee meeting, report/discussion were made on activities of sections such as the gasification power generation section and gasification technology section and the state of progress of the coal gasification technology development. The distributed data were those on the development of an entrained bed coal gasification power generation plant, support study of the development of an entrained bed coal gasification power generation plant, etc. (NEDO)

Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

Science.gov (United States)

Kaneko, Tetsuya Kenneth

The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

Coal Integrated Gasification Fuel Cell System Study

Energy Technology Data Exchange (ETDEWEB)

Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

2004-01-31

This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

Energy Technology Data Exchange (ETDEWEB)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-12-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 2. Support study for the development of an entrained bed coal gasification power plant (Summarization of the operation study); 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu (Funryusho sekitan gaska hatsuden plant kaihatsu no shien kenkyu) - Sono 2. Unten kenkyu sokatsu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-04-01

The paper summarized the results of the following tests on a 40 t/d pilot plant which were conducted as the support study for the development of an entrained bed coal gasification power plant: dry desulfurization test, dry dedusting test, high-temperature NOx gas combustion test (gas turbine element test). In the dry desulfurization test, tested were the operational automation and monitoring technology, performance of desulfurization, characteristics of load response, sulfur recovery, etc. In the dry dedusting test, tested were the filter medium/dust separation, powder level meter, continuous dust densitometer, operational automation, characteristics of partial load/load response, improvement of filtration materials, test on characteristics of air conveyance, etc. In the high-temperature low-NOx gas combustion test (gas turbine element test), the following were conducted: examination of the test method of gas turbine materials, inspection/examination of the corrosion of gas turbine combustion test device, inspection/examination of the internal corrosion of the stationary blade for gas turbine deposit test, inspection/examination of gasification system. The results of these support studies were reflected one after another in the project on the development of an entrained bed coal gasification power plant. (NEDO)

Release of inorganic trace elements from high-temperature gasification of coal

Energy Technology Data Exchange (ETDEWEB)

Blaesing, Marc

2012-05-30

The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

Radiant-and-plasma technology for coal processing

Directory of Open Access Journals (Sweden)

Vladimir Messerle

2012-12-01

Full Text Available Radiant-and-plasma technology for coal processing is presented in the article. Thermodynamic computation and experiments on plasma processing of bituminous coal preliminary electron-beam activated were fulfilled in comparison with plasma processing of the coal. Positive influence of the preliminary electron-beam activation of coal on synthesis gas yield was found. Experiments were carried out in the plasma gasifier of 100 kW power. As a result of the measurements of material and heat balance of the process gave the following integral indicators: weight-average temperature of 2200-2300 K, and carbon gasification degree of 82,4-83,2%. Synthesis gas yield at thermochemical preparation of raw coal dust for burning was 24,5% and in the case of electron-beam activation of coal synthesis gas yield reached 36,4%, which is 48% higher.

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES; FINAL

International Nuclear Information System (INIS)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-01-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO(sub x)). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process

Reactivity and NO emissions of coal blends during combustion

Energy Technology Data Exchange (ETDEWEB)

B. Arias; R.I. Backreedy; A. Arenillas; J.M. Jones; F. Rubiera; M. Pourkashanian; A. Williams; J.J. Pis [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

2003-07-01

This work is focussed on burnout and NO emissions during coal blend combustion. Two different approaches were used. In a first step, experimental work was carried out in a laminar entrained flow reactor (EFR) and then computational techniques were applied to improve the burnout prediction of coals and blend during the experiments. A preliminary study on the combustibility of the samples was made using a thermogravimetric analyser. An entrained flow reactor was employed to study the behaviour of coals and blends at high heating rate and short residence times. Burnout and NO emissions were measured during these experiments. Two methods were used to modelling the combustion in the entrained flow reactor: a commercial CFD code and an advanced char burnout model. Experiments done in the EFR showed that burnout and NO emissions of some blends can be predicted from the weighted average of the values of individual coals, especially when blended coals have the same rank. When a blend is made with coals of different rank, some deviations were observed with respect to the averaged values in burnout and especially in NOx emissions. Burnouts predicted with a commercial CFD code were higher than the experimental values. The use of an advanced char burnout model improved greatly the results, showing the advantages of coupling these two mathematical techniques. 9 refs., 7 figs., 2 tabs.

Coal gasification. Quarterly report, April--June 1977

Energy Technology Data Exchange (ETDEWEB)

None

1978-01-01

The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

Ash transformation during co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

2007-01-01

Co-firing straw with coal in pulverized fuel boilers can cause problems related to fly ash utilization, deposit formation, corrosion and SCR catalyst deactivation due to the high contents of Cl and K in the ash. To investigate the interaction between coal and straw ash and the effect of coal...... quality on fly ash and deposit properties, straw was co-fired with three kinds of coal in an entrained flow reactor. The compositions of the produced ashes were compared to the available literature data to find suitable scaling parameters that can be used to predict the composition of ash from straw...... and coal co-firing. Reasonable agreement in fly ash compositions regarding total K and fraction of water soluble K was obtained between co-firing in an entrained flow reactor and full-scale plants. Capture of potassium and subsequent release of HCl can be achieved by sulphation with SO2 and more...

Development of coal energy utilization technologies

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-01

Coal liquefaction produces new and clean energy by performing hydrogenation, decomposition and liquefaction on coal under high temperatures and pressures. NEDO has been developing bituminous coal liquefaction technologies by using a 150-t/d pilot plant. It has also developed quality improving and utilization technologies for liquefied coal, whose practical use is expected. For developing coal gasification technologies, construction is in progress for a 200-t/d pilot plant for spouted bed gasification power generation. NEDO intends to develop coal gasification composite cycle power generation with high efficiency and of environment harmonious type. This paper summarizes the results obtained during fiscal 1994. It also dwells on technologies to manufacture hydrogen from coal. It further describes development of technologies to manufacture methane and substituting natural gas (SNG) by hydrogenating and gasifying coal. The ARCH process can select three operation modes depending on which of SNG yield, thermal efficiency or BTX yield is targeted. With respect to promotion of coal utilization technologies, description is given on surveys on development of next generation technologies for coal utilization, and clean coal technology promotion projects. International coal utilization and application projects are also described. 9 figs., 3 tabs.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

International Nuclear Information System (INIS)

Zamansky, Vladimir M.; Lissianski, Vitali V.

2001-01-01

This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The overall objective of this project is to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized carbon in ash and move the FFR technology to the demonstration and commercialization stage. Specifically, the project entails: (1) optimizing FFR with injection of gasified and partially gasified fuels with respect to NO x and carbon in ash reduction; (2) characterizing flue gas emissions; (3) developing a process model to predict FFR performance; (4) completing an engineering and economic analysis of FFR as compared to conventional reburning and other commercial NO x control technologies, and (5) developing a full-scale FFR design methodology. The project started in August 2000 and will be conducted over a two-year period. The work includes a combination of analytical and experimental studies to identify optimum process configurations and develop a design methodology for full-scale applications. The first year of the program included pilot-scale tests to evaluate performances of two bituminous coals in basic reburning and modeling studies designed to identify parameters that affect the FFR performance and to evaluate efficiency of coal pyrolysis products as a reburning fuel. Tests were performed in a 300 kW Boiler Simulator Facility to characterize bituminous coals as reburning fuels. Tests showed that NO x reduction in basic coal reburning depends on process conditions, initial NO x and coal type. Up to 60% NO x reduction was achieved at optimized conditions. Modeling activities during first year concentrated on the development of coal reburning model and on the prediction of NO x reduction in reburning by coal gasification products. Modeling predicted that composition of coal

Fixed-bed gasifier and cleanup system engineering summary report through Test Run No. 100

Energy Technology Data Exchange (ETDEWEB)

Pater, K. Jr.; Headley, L.; Kovach, J.; Stopek, D.

1984-06-01

The state-of-the-art of high-pressure, fixed-bed gasification has been advanced by the many refinements developed over the last 5 years. A novel full-flow gas cleanup system has been installed and tested to clean coal-derived gases. This report summarizes the results of tests conducted on the gasifier and cleanup system from its inception through 1982. Selected process summary data are presented along with results from complementary programs in the areas of environmental research, process simulation, analytical methods development, and component testing. 20 references, 32 figures, 42 tables.

Condensate from a two-stage gasifier

DEFF Research Database (Denmark)

Bentzen, Jens Dall; Henriksen, Ulrik Birk; Hindsgaul, Claus

2000-01-01

Condensate, produced when gas from downdraft biomass gasifier is cooled, contains organic compounds that inhibit nitrifiers. Treatment with activated carbon removes most of the organics and makes the condensate far less inhibitory. The condensate from an optimised two-stage gasifier is so clean...... that the organic compounds and the inhibition effect are very low even before treatment with activated carbon. The moderate inhibition effect relates to a high content of ammonia in the condensate. The nitrifiers become tolerant to the condensate after a few weeks of exposure. The level of organic compounds...... and the level of inhibition are so low that condensate from the optimised two-stage gasifier can be led to the public sewer....

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Jun Wei

2005-03-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Modelling, simulation, and optimisation of a downflow entrained flow reactor for black liquor gasification

Energy Technology Data Exchange (ETDEWEB)

Marklund, Magnus [ETC Energitekniskt Centrum, Piteaa (Sweden)

2003-12-01

Black liquor, a by-product of the chemical pulping process, is an important liquid fuel in the pulp and paper industry. A potential technology for improving the recovery cycle of energy and chemicals contained in the liquid fuel is pressurised gasification of black liquor (PGLG). However, uncertainties about the reliability and robustness of the technology are preventing a large-scale market introduction. One important step towards a greater trust in the process reliability is the development of simulation tools that can provide a better understanding of the process and improve performance through optimisation. In the beginning of 2001 a project was initiated in order to develop a simulation tool for an entrained-flow gasifier in PBLG based on CFD (Computational Fluid Dynamics). The aim has been to provide an advanced tool for a better understanding of process performance, to help with trouble shooting in the development plant, and for use in optimisation of a full-scale commercial gasifier. Furthermore, the project will also provide quantitative information on burner functionality through advanced laser-optical measurements by use of a Phase Doppler Anemometer (PDA). To this point in current project, three different concept models have been developed. The work has been comprised in a thesis 'Modelling and Simulation of Pressurised Black Liquor Gasification at High Temperature' and presented at Luleaa Univ. of Technology in Oct 2003. The construction of an atmospheric burner test rig has also been initiated. The main objective with the rig will be to quantify the atomisation performance of suitable burner nozzles for a PBLG gasifier that can be used as input for the CFD model. The main conclusions from the modelling work done this far can be condensed to the following points: From the first modelling results it was concluded that a wide spray pattern is preferable with respect to demand for long residence times for black liquor droplets and a low amount

Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

KAUST Repository

Kumar, Mayank; Ghoniem, Ahmed F.

2013-01-01

In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

KAUST Repository

Kumar, Mayank

2013-06-01

In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

Cogeneration applications of biomass gasifier/gas turbine technologies in the cane sugar and alcohol industries

International Nuclear Information System (INIS)

Ogden, J.M.; Williams, R.H.; Fulmer, M.E.

1994-01-01

Biomass integrated gasifier/gas turbine (BIG/GT) technologies for cogeneration or stand-alone power applications hold forth the promise of being able to produce electricity at lower cost in many instances than most alternatives, including large central-station, coal-fired, steam-electric power plants with fuel gas desulphurization, nuclear power plants, and hydroelectricity power plants. BIG/GT technologies offer environmental benefits as well, including the potential for zero net carbon dioxide emissions, if the biomass feedstock is grown renewably. (author). 77 refs., 9 figs., 16 tabs

Clean coal technologies

International Nuclear Information System (INIS)

Aslanyan, G.S.

1993-01-01

According to the World Energy Council (WEC), at the beginning of the next century three main energy sources - coal, nuclear power and oil will have equal share in the world's total energy supply. This forecast is also valid for the USSR which possesses more than 40% of the world's coal resources and continuously increases its coal production (more than 700 million tons of coal are processed annually in the USSR). The stringent environmental regulations, coupled with the tendency to increase the use of coal are the reasons for developing different concepts for clean coal utilization. In this paper, the potential efficiency and environmental performance of different clean coal production cycles are considered, including technologies for coal clean-up at the pre-combustion stage, advanced clean combustion methods and flue gas cleaning systems. Integrated systems, such as combined gas-steam cycle and the pressurized fluidized bed boiler combined cycle, are also discussed. The Soviet National R and D program is studying new methods for coal utilization with high environmental performance. In this context, some basic research activities in the field of clean coal technology in the USSR are considered. Development of an efficient vortex combustor, a pressurized fluidized bed gasifier, advanced gas cleaning methods based on E-beam irradiation and plasma discharge, as well as new catalytic system, are are presented. In addition, implementation of technological innovations for retrofitting and re powering of existing power plants is discussed. (author)

Clean coal technology - Study on the pilot project experiment of underground coal gasification

International Nuclear Information System (INIS)

Yang Lanhe; Liang Jie; Yu Li

2003-01-01

In this paper, the gasification conditions, the gasifier structure, the measuring system and the gasification rationale of a pilot project experiment of underground coal gasification (UCG) in the Liuzhuang Colliery, Tangshan, are illustrated. The technique of two-phase underground coal gasification is proposed. The detection of the moving speed and the length of the gasification working face is made using radon probing technology. An analysis of the experiment results indicates that the output of air gas is 3000 m 3 /h with a heating value of about 4.18 MJ/m 3 , while the output of water gas is 2000 m 3 /h with a heating value of over 11.00 MJ/m 3 , of which H 2 content is above 40% with a maximum of 71.68%. The cyclical time of two-phase underground gasification is 16 h, with 8 h for each phase. This prolongs the time when the high-heating value gas is produced. The moving speed of the gasification working face in two alternative gasifiers is identified, i.e. 0.204 and 0.487 m/d, respectively. The success of the pilot project experiment of the underground gasification reveals the strides that have been made toward the commercialization of the UCG in China. It also further justifies the reasonability and feasibility of the new technology of long channel, big section, two-phase underground gasification. A conclusion is also drawn that the technology of the pilot project experiment can be popularized in old and discarded coal mines

Design and techno economic evaluation of biomass gasifier for ...

African Journals Online (AJOL)

This paper addresses the design, performance and economic evaluation of biomass based open core downdraft gasifier for industrial process heat application. The gasifier is having feed rate as 90 kg h-1 and producing about 850 MJ h-1 of heat. The gasifier has been installed in M/S Phosphate India Pvt. Limited, Udaipur ...

Detailed model for practical pulverized coal furnaces and gasifiers

Energy Technology Data Exchange (ETDEWEB)

Smith, P.J.; Smoot, L.D.

1989-08-01

This study has been supported by a consortium of nine industrial and governmental sponsors. Work was initiated on May 1, 1985 and completed August 31, 1989. The central objective of this work was to develop, evaluate and apply a practical combustion model for utility boilers, industrial furnaces and gasifiers. Key accomplishments have included: Development of an advanced first-generation, computer model for combustion in three dimensional furnaces; development of a new first generation fouling and slagging submodel; detailed evaluation of an existing NO{sub x} submodel; development and evaluation of an improved radiation submodel; preparation and distribution of a three-volume final report: (a) Volume 1: General Technical Report; (b) Volume 2: PCGC-3 User's Manual; (c) Volume 3: Data Book for Evaluation of Three-Dimensional Combustion Models; and organization of a user's workshop on the three-dimensional code. The furnace computer model developed under this study requires further development before it can be applied generally to all applications; however, it can be used now by specialists for many specific applications, including non-combusting systems and combusting geseous systems. A new combustion center was organized and work was initiated to continue the important research effort initiated by this study. 212 refs., 72 figs., 38 tabs.

Cleaning and dewatering fine coal

Science.gov (United States)

Yoon, Roe-Hoan; Eraydin, Mert K.; Freeland, Chad

2017-10-17

Fine coal is cleaned of its mineral matter impurities and dewatered by mixing the aqueous slurry containing both with a hydrophobic liquid, subjecting the mixture to a phase separation. The resulting hydrophobic liquid phase contains coal particles free of surface moisture and droplets of water stabilized by coal particles, while the aqueous phase contains the mineral matter. By separating the entrained water droplets from the coal particles mechanically, a clean coal product of substantially reduced mineral matter and moisture contents is obtained. The spent hydrophobic liquid is separated from the clean coal product and recycled. The process can also be used to separate one type of hydrophilic particles from another by selectively hydrophobizing one.

In-duct removal of mercury from coal-fired power plant flue gas by activated carbon: assessment of entrained flow versus wall surface contributions

Energy Technology Data Exchange (ETDEWEB)

Scala, F.; Chirone, R.; Lancia, A. [CNR, Naples (Italy). Institute for Research on Combustion

2008-12-15

In-duct mercury capture efficiency by activated carbon from coal-combustion flue gas was investigated. To this end, elemental mercury capture experiments were conducted at 100 C in a purposely designed 65-mm ID labscale pyrex apparatus operated as an entrained flow reactor. Gas residence times were varied between 0.7 and 2.0 s. Commercial-powdered activated carbon was continuously injected in the reactor and both mercury concentration and carbon elutriation rate were followed at the outlet. Transient mercury concentration profiles at the outlet showed that steady-state conditions were reached in a time interval of 15-20 min, much longer than the gas residence time in the reactor. Results indicate that the influence of the walls is non-negligible in determining the residence time of fine carbon particles in the adsorption zone, because of surface deposition and/or the establishment of a fluid-dynamic boundary layer near the walls. Total mercury capture efficiencies of 20-50% were obtained with carbon injection rates in the range 0.07-0.25 g/min. However, only a fraction of this capture was attributable to free-flowing carbon particles, a significant contribution coming from activated carbon staying near the reactor walls. Entrained bed experiments at lab-scale conditions are probably not properly representative of full-scale conditions, where the influence of wall interactions is lower. Moreover, previously reported entrained flow lab-scale mercury capture data should be reconsidered by taking into account the influence of particle-wall interactions.

The development of solid fuel gasification systems for cost-effective power generation with low environmental impacts

Energy Technology Data Exchange (ETDEWEB)

Nieminen, M; Kurkela, E; Staahlberg, P; Laatikainen-Luntama, J; Ranta, J; Hepola, J; Kangasmaa, K [VTT Energy, Espoo (Finland). Gasification and Advanced Combustion

1997-10-01

Relatively low carbon conversion is a disadvantage related to the air-blown fluidised-bed coal-biomass co-gasification process. Low carbon conversion is due to different reactivities and ash sintering behaviour of coal and biomass which leads to compromises in definition of gasification process conditions. In certain cases co-gasification may also lead to unexpected deposit formations or corrosion problems in downstream components especially when high alkali metal or chlorine containing biomass feedstocks are co-gasified with coal. During the reporting period, the work focused on co-gasification of coal and wood waste. The objectives of the present work were to find out the optimum conditions for improving the carbon conversion and to study the formation of different gas impurities. The results based on co-gasification tests with a pressurised fluidised-bed gasifies showed that in co-gasification even with only 15 % coal addition the heavy tar concentration was decreased significantly and, simultaneously, an almost total carbon conversion was achieved by optimising the gasification conditions. The study of filter fines recirculation and solid residues utilisation was started by characterizing filter dust. The work was carried out with an entrained-flow reactor in oxidising, inert and reducing gas conditions. The aim was to define the conditions required for achieving increased carbon conversion in different reactor conditions

Thermochemical equilibrium modelling of a gasifying process

International Nuclear Information System (INIS)

Melgar, Andres; Perez, Juan F.; Laget, Hannes; Horillo, Alfonso

2007-01-01

This article discusses a mathematical model for the thermochemical processes in a downdraft biomass gasifier. The model combines the chemical equilibrium and the thermodynamic equilibrium of the global reaction, predicting the final composition of the producer gas as well as its reaction temperature. Once the composition of the producer gas is obtained, a range of parameters can be derived, such as the cold gas efficiency of the gasifier, the amount of dissociated water in the process and the heating value and engine fuel quality of the gas. The model has been validated experimentally. This work includes a parametric study of the influence of the gasifying relative fuel/air ratio and the moisture content of the biomass on the characteristics of the process and the producer gas composition. The model helps to predict the behaviour of different biomass types and is a useful tool for optimizing the design and operation of downdraft biomass gasifiers

Design, development and testing of small downdraft gasifiers for domestic cookstoves

International Nuclear Information System (INIS)

Sutar, Kailasnath B.; Kohli, Sangeeta; Ravi, M.R.

2017-01-01

The design methodology available in the literature for downdraft gasifiers of large capacity (∼40–600 kW_t_h) is not directly applicable to very small sized gasifiers. In the present work, design and development of small downdraft gasifiers of 4 kW_t_h and 2.5 kW_t_h nominal capacities, for domestic cookstove application, have been carried out by non-linear extrapolation of data in literature for large gasifiers. The prototypes thus developed were found to give maximum gasification efficiency close to 80%. Extensive experimentation was conducted in the laboratory to study the effect of two operating parameters, viz., gasification air flow rate and the fuel particle size, on the performance of these gasifiers. The performance parameters studied included calorific value of the gas, gasification efficiency, air-biomass ratio and the hearth load. Through detailed analysis of the results, it has been shown that the two operating parameters affect the gasifier performance primarily through their impact on reactor temperature and the total particle surface area available for the reactions. This explains the observation of an optimal gasification air flow rate for best gasification efficiency. It is also shown that the producer gas flow rate varies linearly with gasification air flow rate for a wide range of operating conditions on different sizes of gasifiers. It is also seen that different sizes of the gasifiers can have a different hearth load corresponding to best efficiency. - Highlights: • Developed a design methodology for small downdraft gasifiers by adapting guidelines meant for larger gasifiers. • Developed two prototypes of gasifiers: 4 kW_t_h and 2.5 kW_t_h with gasification efficiency ∼80%. • Reactor temperature and total particle surface area available for reactions affect the gasifier performance. • The optimal gasification air flow rate and particle size for best gasification efficiency are explained using the above. • Producer gas versus

Improved Gasifier Availability with Bed Material and Additives

Energy Technology Data Exchange (ETDEWEB)

Grootjes, A.J.; Van der Meijden, C.M.; Visser, H.J.M.; Van der Drift, A. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

2013-07-15

In order to valorize several feedstock, gasification is one of the technologies developed over the past decades. ECN developed the MILENA gasifier. In order for MILENA to become a commercial success, the gasifier needs to be feedstock flexible, robust and economically sound, operating with high availability. One of the characteristics of MILENA is high efficiency but with a higher tar content, compared to some other Dual Fluidized Bed (DFB) gasifiers. In order to reduce the issues that are associated with high tar levels in the product gas, the effect of a number of primary measures was studied. This paper presents results obtained in the last two years, focused on improving the gasifier availability by conducting experiments in a 25 kWth lab scale MILENA gasifier. Amongst others, gas composition, tar content and calorific value of the product gas were compared. Scanning Electron Microscope analysis was used to investigate bed material changes. Results show that Austrian olivine can be activated by Fuel B as well as by Additive A and B. The water-gas shift reaction is enhanced and the tar content is reduced significantly, especially the heavy tars that dominate the tar dew point. Activated olivine has a calcium-rich layer. The results show that with MILENA, we are able to lower and control the tar dew point, which will possibly increase the availability of a MILENA gasifier.

Characterization of substances in products, effluents, and wastes from coal conversion processes

International Nuclear Information System (INIS)

Petersen, M.R.

1978-01-01

Researchers at Pacific Northwest Laboratory (PNL) are investigating materials from synthetic fossil fuel processes. During the past year, samples have been collected from the Solvent Refining Coal Pilot Plant (SRC-I mode), Lignite Gasification Pilot Plant, Eyring Research Institute Gasifier, and Hanna III In Situ Coal Gasification Experiment. Inorganic and organic analyses have been performed, and comparisons of the data show some important differences in the potential emissions

The research and development of pressurized ash agglomerating fluidized bed coal gasification

Energy Technology Data Exchange (ETDEWEB)

Fang Yitian; Wu Jinhu; Chen Hanshi [Chinese Academy of Sciences, Taiyuan (China). Institute of Coal Chemistry

1999-11-01

Coal gasification tests in a pressurized ash agglomeration fluidized bed coal gasifier were carried out. The effects of pressure and temperature on the gasification capacity, carbon conversion, carbon content in discharged ash and gas composition were investigated. Gasification capacity was shown to be in direct proportion to operation pressure. Tests of hot gas dedusting using a moving granular bed were also carried out. 3 refs., 6 figs., 2 tabs.

CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS FUELS

Energy Technology Data Exchange (ETDEWEB)

Unknown

2002-03-31

Proposed activities for quarter 7 (12/15/01-3/14/2002): (1) Incorporation of moisture model into PCGC2 code. Parametric study of moisture effects on flame structure and pollutants emissions in cofiring of coal and Liter Biomass (LB) (Task 4); (2) Use the ash tracer method to determine the combustion efficiency and comparison it to results from gas analysis (Task 2); (3) Effect of swirl on combustion performance (Task 2); (4) Completion of the proposed modifications to the gasifier setup (Task 3); (5) Calibration of the Gas Chromatograph (GC) used for measuring the product gas species (Task 3); and (6) To obtain temperature profiles for different fuels under different operating conditions in the fixed bed gasifier (Task 3).

Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

1995-12-31

There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

Performance evaluation of open core gasifier on multi-fuels

Energy Technology Data Exchange (ETDEWEB)

Bhoi, P.R.; Singh, R.N.; Sharma, A.M.; Patel, S.R. [Thermo Chemical Conversion Division, Sardar Patel Renewable Energy Research Institute (SPRERI), Vallabh Vidyanagar 388 120, Gujarat (India)

2006-06-15

Sardar Patel renewable energy research institute (SPRERI) has designed and developed open core, throat-less, down draft gasifier and installed it at the institute. The gasifier was designed for loose agricultural residues like groundnut shells. The purpose of the study is to evaluate the gasifier on multi-fuels such as babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell. The gasifier performance was evaluated in terms of fuel consumption rate, calorific value of producer gas and gasification efficiency. Gasification efficiency of babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of Prosopis juliflora and groundnut shell in the ratio of 1:1 and cashew nut shell were 72%, 66%, 70%, 64%, 70%, respectively. Study revealed that babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell were satisfactorily gasified in open core down draft gasifier. The study also showed that there was flow problem with groundnut shell. (author)

Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

Energy Technology Data Exchange (ETDEWEB)

Andries, L; Hein, K R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

1997-12-31

The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

Co-gasification of biomass and coal in a pressurised fluidised bed gasifier

Energy Technology Data Exchange (ETDEWEB)

Andries, L.; Hein, K.R.G. [Lab. for Thermal Power Engineering, Dept. of Mechanical Engineering and Marine Technology, Delft Univ. of Technology (Netherlands)

1996-12-31

The Laboratory for Thermal Power Engineering of the Delft University of Technology is participating in an EU funded, international, R + D project which is designed to aid European industry in addressing issues regarding co-utilisation of biomass and/or waste in advanced coal conversion processes. The project comprises three main programmes, each of which includes a number of smaller subprogrammes. The three main programmes are: Coal-biomass systems component development and design; Coal-biomass environmental studies; Techno-economic assessment studies. (orig)

Glas generator for the steam gasification of coal with nuclear generated heat

International Nuclear Information System (INIS)

Buchner, G.

1980-01-01

The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

Siemens sees a future for IGCC - and now it has the technology

Energy Technology Data Exchange (ETDEWEB)

Schmid, C.; Hannemann, F. [Siemens Fuel Gasification Technology, Freiberg (Germany)

2007-10-15

About 18 months ago Siemens became a key player in the gasification business through its acquisition of Freiberg based Future Energy and its GSP entrained flow technology, now called SFG (Siemens Fuel Gasification). Developed at Schwarze Pumpe in Eastern Germany over many years, a particular attraction of the process is its ability to use low rank fuels such as lignite, with a robust gasifier wall concept a 'cooling screen' that avoids the use of troublesome refractories. The article explains the SFG gasifier technology. It is ideally suited for coal-fueled IGCC power plants with integrated CO{sub 2} capture, especially for low-rank fuels. SFG has been ordered or pre-selected for a number of projects in China, North America and elsewhere. 5 figs.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

Energy Technology Data Exchange (ETDEWEB)

Vladimir M. Zamansky; Vitali V. Lissianski

2001-09-07

This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The overall objective of this project is to develop engineering and scientific information and know-how needed to improve the cost of reburning via increased efficiency and minimized carbon in ash and move the FFR technology to the demonstration and commercialization stage. Specifically, the project entails: (1) optimizing FFR with injection of gasified and partially gasified fuels with respect to NO{sub x} and carbon in ash reduction; (2) characterizing flue gas emissions; (3) developing a process model to predict FFR performance; (4) completing an engineering and economic analysis of FFR as compared to conventional reburning and other commercial NO{sub x} control technologies, and (5) developing a full-scale FFR design methodology. The project started in August 2000 and will be conducted over a two-year period. The work includes a combination of analytical and experimental studies to identify optimum process configurations and develop a design methodology for full-scale applications. The first year of the program included pilot-scale tests to evaluate performances of two bituminous coals in basic reburning and modeling studies designed to identify parameters that affect the FFR performance and to evaluate efficiency of coal pyrolysis products as a reburning fuel. Tests were performed in a 300 kW Boiler Simulator Facility to characterize bituminous coals as reburning fuels. Tests showed that NO{sub x} reduction in basic coal reburning depends on process conditions, initial NO{sub x} and coal type. Up to 60% NO{sub x} reduction was achieved at optimized conditions. Modeling activities during first year concentrated on the development of coal reburning model and on the prediction of NO{sub x} reduction in reburning by coal gasification products. Modeling predicted that

The coal-fired gas turbine locomotive - A new look

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

1983-01-01

Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

FY 1992 report on the results of the development of an entrained bed coal gasification power plant. Part 1. Element study/Technical survey; 1992 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Youso kenkyu hen, gijutsu chosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-02-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, element study of a 200 t/d entrained bed coal gasification pilot plant was made, and the FY 1992 results were summarized. In the gasification test using a 2 t/d furnace equipment, study was made of the extraction of subjects on the operation, performance of gasification, slagging characteristics and characteristics of flux addition. In the study of slag utilization technology, chemical analysis, test on fine aggregate and test on fine particle were carried out to study applicability of the slag discharged from the entrained bed coal gasification power plant to various materials. In the study of a large gas turbine combustor for the demonstrative machine, the demonstrative machine use large gas turbine combustor testing equipment was installed at actual pressure/actual size combustion testing facilities in the pilot plant and further the test use combustor was integrated into them. By using them, the real gas combustion test was made using the adjusted coal for evaluation of combustion performance of the test use combustor. In the simulation study of the total pilot plant system, the comparative study was made between the data on the test using the actual machine and the results of the simulation. (NEDO)

Computer models and simulations of IGCC power plants with Canadian coals

Energy Technology Data Exchange (ETDEWEB)

Zheng, L.; Furimsky, E.

1999-07-01

In this paper, three steady state computer models for simulation of IGCC power plants with Shell, Texaco and BGL (British Gas Lurgi) gasifiers will be presented. All models were based on a study by Bechtel for Nova Scotia Power Corporation. They were built by using Advanced System for Process Engineering (ASPEN) steady state simulation software together with Fortran programs developed in house. Each model was integrated from several sections which can be simulated independently, such as coal preparation, gasification, gas cooling, acid gas removing, sulfur recovery, gas turbine, heat recovery steam generation, and steam cycle. A general description of each process, model's overall structure, capability, testing results, and background reference will be given. The performance of some Canadian coals on these models will be discussed as well. The authors also built a computer model of IGCC power plant with Kellogg-Rust-Westinghouse gasifier, however, due to limitation of paper length, it is not presented here.

Wyoming coal-conversion project. Final technical report, November 1980-February 1982. [Proposed WyCoalGas project, Converse County, Wyoming; contains list of appendices with title and identification

Energy Technology Data Exchange (ETDEWEB)

None

1982-01-01

This final technical report describes what WyCoalGas, Inc. and its subcontractors accomplished in resolving issues related to the resource, technology, economic, environmental, socioeconomic, and governmental requirements affecting a project located near Douglas, Wyoming for producing 150 Billion Btu per day by gasifying sub-bituminous coal. The report summarizes the results of the work on each task and includes the deliverables that WyCoalGas, Inc. and the subcontractors prepared. The co-venturers withdrew from the project for two reasons: federal financial assistance to the project was seen to be highly uncertain; and funds were being expended at an unacceptably high rate.

Gasification of coal with steam using heat from HTRs

International Nuclear Information System (INIS)

Juentgen, H.; Heek, K.H. van

1975-01-01

In existing coal gasification processes a substantial part of the coal is used to provide the heat for the reaction, for the generation and superheating of steam and for the production of oxygen. By using heat from HTRs to substitute this part, the coal is then completely used as raw material for gas production. This offers the following advantages compared with the existing processes: a saving of coal, less CO 2 emission and, in countries with high coal costs, lower gas production costs. A survey is given of the state of the project, discussing the first design of a commercial gasifier, the influence of the helium outlet temperature of the HTR, kinds of products, and the overall efficiency of the plant. The aim of the development is to demonstrate the use of heat from an HTR for full scale coal gasification, starting in 1985. (Auth.)

[Tampa Electric Company IGCC project]. 1996 DOE annual technical report, January--December 1996

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project uses a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,000 tons per day of coal to syngas. The gasification plant is coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 BTUs/cf (HHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product. Approximately 10% of the raw, hot syngas at 900 F is designed to pass through an intermittently moving bed of metal-oxide sorbent which removes sulfur-bearing compounds from the syngas. PPS-1 will be the first unit in the world to demonstrate this advanced metal oxide hot gas desulfurization technology on a commercial unit. The emphasis during 1996 centered around start-up activities.

Small-Scale Coal-Biomass to Liquids Production Using Highly Selective Fischer-Tropsch Synthesis

Energy Technology Data Exchange (ETDEWEB)

Gangwal, Santosh K. [Southern Research Institute, Durham, NC (United States); McCabe, Kevin [Southern Research Institute, Durham, NC (United States)

2015-04-30

The research project advanced coal-to-liquids (CTL) and coal-biomass to liquids (CBTL) processes by testing and validating Chevron’s highly selective and active cobalt-zeolite hybrid Fischer-Tropsch (FT) catalyst to convert gasifier syngas predominantly to gasoline, jet fuel and diesel range hydrocarbon liquids, thereby eliminating expensive wax upgrading operations The National Carbon Capture Center (NCCC) operated by Southern Company (SC) at Wilsonville, Alabama served as the host site for the gasifier slip-stream testing/demonstration. Southern Research designed, installed and commissioned a bench scale skid mounted FT reactor system (SR-CBTL test rig) that was fully integrated with a slip stream from SC/NCCC’s transport integrated gasifier (TRIG^TM). The test-rig was designed to receive up to 5 lb/h raw syngas augmented with bottled syngas to adjust the H₂/CO molar ratio to 2, clean it to cobalt FT catalyst specifications, and produce liquid FT products at the design capacity of 2 to 4 L/day. It employed a 2-inch diameter boiling water jacketed fixed-bed heat-exchange FT reactor incorporating Chevron’s catalyst in Intramicron’s high thermal conductivity micro-fibrous entrapped catalyst (MFEC) packing to efficiently remove heat produced by the highly exothermic FT reaction.

Coal gasification. Quarterly report, January--March 1977

Energy Technology Data Exchange (ETDEWEB)

None

1977-12-01

High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement

Energy Technology Data Exchange (ETDEWEB)

Kristie Cooper; Gary Pickrell; Anbo Wang

2005-11-01

This report summarizes technical progress April-September 2005 on the Phase II program ''On-Line Self-Calibrating Single Crystal Sapphire Optical Sensor Instrumentation for Accurate and Reliable Coal Gasifier Temperature Measurement'', funded by the Federal Energy Technology Center of the U.S. Department of Energy, and performed by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering at Virginia Tech. The outcome of the first phase of this program was the selection of broadband polarimetric differential interferometry (BPDI) for further prototype instrumentation development. This approach is based on the measurement of the optical path difference (OPD) between two orthogonally polarized light beams in a single-crystal sapphire disk. The objective of this program is to bring the sensor technology, which has already been demonstrated in the laboratory, to a level where the sensor can be deployed in the harsh industrial environments and will become commercially viable. Due to the difficulties described on the last report, field testing of the BPDI system has not continued to date. However, we have developed an alternative high temperature sensing solution, which is described in this report. The sensing system will be installed and tested at TECO's Polk Power Station. Following a site visit in June 2005, our efforts have been focused on preparing for that field test, including he design of the sensor mechanical packaging, sensor electronics, the data transfer module, and the necessary software codes to accommodate this application.. We are currently ready to start sensor fabrication.

Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

International Nuclear Information System (INIS)

1993-05-01

The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO 2 emissions by greater than 90% and limiting NO x emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today's conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated

Modeling work of a small scale gasifier/SOFC CHP system

Energy Technology Data Exchange (ETDEWEB)

Liu, M.; Aravind, P.V.; Qu, Z.; Woudstra, N.; Verkooijen, A.H.M. [Delft University of Technology (Netherlands). Dept. of Mechanical Engineering], Emails: ming.liu@tudelft.nl, p.v.aravind@tudelft.nl, z.qu@tudelft.nl, n.woudstra@tudelft.nl, a. h. m. verkooijen@tudelft.nl; Cobas, V.R.M. [Federal University of Itajuba (UNIFEI), Pinheirinhos, MG (Brazil). Dept. of Mechanical Engineering], E-mail: vlad@unifei.edu.br

2009-07-01

For a highly efficient biomass gasification/Solid Oxide Fuel Cell (SOFC) Combined Heat and Power (CHP) generation system, the gasifier, the accompanying gas cleaning technologies and the CHP unit must be carefully designed as an integrated unit. This paper describes such a system involving a two-stage fixed-bed down draft gasifier, a SOFC CHP unit and a gas cleaning system. A gas cleaning system with both low temperature and high temperature sections is proposed for coupling the gasifier and the SOFC. Thermodynamic modeling was carried out for the gasifier/SOFC system with the proposed gas cleaning system. The net AC electrical efficiency of this system is around 30% and the overall system efficiency is around 60%. This paper also describes various exergy losses in the system and the future plans for integrated gasifier-GCU-SOFC experiments from which the results will be used to validate the modeling results of this system. (author)

Steam gasification of coal using a pressurized circulating fluidized bed

International Nuclear Information System (INIS)

Werner, K.F.J.

1989-09-01

Subject of this investigation is the process engineering of a coal gasification using nuclear heat. A special aspect is the efficiency. To this purpose a new method for calculating the kinetics of hard coal steam gasification in a fluidized bed is presented. It is used for evaluations of gasification kinetics in a large-scale process on the basis of laboratory-scale experiments. The method is verified by experimental data from a large-scale gasifier. The investment costs and the operating costs of the designed process are estimated. (orig.) [de

STUDY OF MERCURY OXIDATION BY SCR CATALYST IN AN ENTRAINED-FLOW REACTOR UNDER SIMULATED PRB CONDITIONS

Science.gov (United States)

A bench-scale entrained-flow reactor system was constructed for studying elemental mercury oxidation under selective catalytic reduction (SCR) reaction conditions. Simulated flue gas was doped with fly ash collected from a subbituminous Powder River Basin (PRB) coal-fired boiler ...

A rice husk gasifier for paddy drying

International Nuclear Information System (INIS)

Mirani, A.A.; Kalwar, S.A.; Ahmad, M.

2013-01-01

Due to energy crisis and constant increase in the price of fossil fuels, the world's trend changes to renewable sources of energy like solar, wind and biomass gasification. Substantial biomass potential is available in Pakistan in the form of agriculture or forest residue (rice straw, rice husk, cotton stalks, corn cobs, wood chips, wood saw, etc.). These can be best utilised for the production of producer gas or synthetic gas that can be used for drying of agricultural crops. The drying process is an important activity of post harvest processing for long-term storage. Rice husk is nowadays commonly used for biomass gasification and its heat content value is about 15MJ/kg. It constitutes about 30 percent of rice production. A rice husk gasifier was developed and evaluated on paddy drying at Japan International Cooperation Agency (JICA), Tsukuba International Center (TBIC), Japan. Rice husk gasifier has following major components; husk feeding system, ash chamber, burner, centrifugal fan, drying chamber, gasifier reactor, air duct and an electric motor of 0.37kW. The average drying plenum air temperature was recorded as 45 degree C during the drying process. The paddy 'IR 28' from initial moisture content of 24% was dried up to 14% moisture content for about 3.33h consuming 3kg/h of rice husk. The efficiency was found to be 58%. The rice husk gasifier can also be used for drying the fruits and vegetables, provided that heat exchanger should be attached with it. The overall performance of rice husk gasifier was satisfactory and will be beneficial for small scale farmers, food processors and millers as well. (author)

Performance and Characteristics of a Cyclone Gasifier for Gasification of Sawdust

Science.gov (United States)

Azman Miskam, Muhamad; Zainal, Z. A.; Idroas, M. Y.

The performance and characteristics of a cyclone gasifier for gasification of sawdust has been studied and evaluated. The system applied a technique to gasify sawdust through the concept of cyclonic motion driven by air injected at atmospheric pressure. This study covers the results obtained for gasification of ground sawdust from local furniture industries with size distribution ranging from 0.25 to 1 mm. It was found that the typical wall temperature for initiating stable gasification process was about 400°C. The heating value of producer gas was about 3.9 MJ m-3 that is sufficient for stable combustion in a dual-fuel engine generator. The highest thermal output from the cyclone gasifier was 57.35 kWT. The highest value of mass conversion efficiency and enthalpy balance were 60 and 98.7%, respectively. The highest efficiency of the cyclone gasifier obtained was 73.4% and this compares well with other researchers. The study has identified the optimum operational condition for gasifying sawdust in a cyclone gasifier and made conclusions as to how the steady gasification process can be achieved.

Low-Btu coal gasification in the United States: company topical. [Brick producers

Energy Technology Data Exchange (ETDEWEB)

Boesch, L.P.; Hylton, B.G.; Bhatt, C.S.

1983-07-01

Hazelton and other brick producers have proved the reliability of the commercial size Wellman-Galusha gasifier. For this energy intensive business, gas cost is the major portion of the product cost. Costs required Webster/Hazelton to go back to the old, reliable alternative energy of low Btu gasification when the natural gas supply started to be curtailed and prices escalated. Although anthracite coal prices have skyrocketed from $34/ton (1979) to over $71.50/ton (1981) because of high demand (local as well as export) and rising labor costs, the delivered natural gas cost, which reached $3.90 to 4.20/million Btu in the Hazelton area during 1981, has allowed the producer gas from the gasifier at Webster Brick to remain competitive. The low Btu gas cost (at the escalated coal price) is estimated to be $4/million Btu. In addition to producing gas that is cost competitive with natural gas at the Webster Brick Hazelton plant, Webster has the security of knowing that its gas supply will be constant. Improvements in brick business and projected deregulation of the natural gas price may yield additional, attractive cost benefits to Webster Brick through the use of low Btu gas from these gasifiers. Also, use of hot raw gas (that requires no tar or sulfur removal) keeps the overall process efficiency high. 25 references, 47 figures, 14 tables.

Development of Kinetics and Mathematical Models for High Pressure Gasification of Lignite-Switchgrass Blends

Energy Technology Data Exchange (ETDEWEB)

Agrawal, Pradeep K. [Georgia Inst. of Technology, Atlanta, GA (United States). School of Chemical and Biomolecular Engineering

2016-12-20

(~10⁴ °C/sec), encountered in entrained flow gasifiers. The char morphology, also a function of the heating rate, would influence the transport rates during the char gasification phase. Thus, heating rate plays a critical role through which both, pyrolysis and char gasification, are interconnected. We utilized two complementary gasification experiments: PEFR (pressurized entrained flow gasifier) and PTGA (pressurized thermo-gravimetric analyzer). The PEFR allowed us to study gasification at pressures, temperatures, and heating rates relevant for coal-biomass gasifiers. The PTGA work was useful in understanding the basic chemistry of the evolution of various gaseous species during pyrolysis. These results helped improved our understanding of the chemistry and chemical changes during pyrolysis. The role alkali metals and other inorganics in char gasification using steam and/or CO₂ was investigated. Finally, the mathematical models for char gasification without the transport effects were developed at commercial operating conditions.

Research results of sewage sludge and waste oil disposal by entrained bed gasification

Energy Technology Data Exchange (ETDEWEB)

Schingnitz, M.; Goehler, P.; Wenzel, W.; Seidel, W. (Noell-DBI Energie- und Entsorgungstechnik GmbH, Freiberg (Germany))

1992-01-01

Presents results of gasifying sewage sludge and waste oil with the GSP technology, developed by the Freiberg Fuel Institute (FRG). The GSP reactor was developed in 1976 for gasification of pulverized brown coal. An industrial reactor of this design operated for over 5 years with a total coal throughput of more than 300,000 t. The design of the gasification generator and the flowsheet of a 3 MW experimental pilot plant for waste gasification are presented. The PCB content in the gasification sludge is 6.14 mg/kg, in waste oil - 160 mg/kg. Gasification takes place at high temperatures of more than 1,400 C for complete destruction of toxic pollutants. Gasification results compare composition of raw gas produced by gasification of brown coal, sewage sludge and waste oil. A detailed list of content of pollutants (PCDD, PCDF, PAH, dioxin and furan) in the gasification gas, in process waters and in solid residue of the process water is provided. It is concluded that the GSP gasification process is suitable for safe disposal of waste with toxic content. 3 refs.

Scaling up biomass gasifier use: an application-specific approach

International Nuclear Information System (INIS)

Ghosh, Debyani; Sagar, Ambuj D.; Kishore, V.V.N.

2006-01-01

Biomass energy accounts for about 11% of the global primary energy supply, and it is estimated that about 2 billion people worldwide depend on biomass for their energy needs. Yet, most of the use of biomass is in a primitive and inefficient manner, primarily in developing countries, leading to a host of adverse implications on human health, environment, workplace conditions, and social well being. Therefore, the utilization of biomass in a clean and efficient manner to deliver modern energy services to the world's poor remains an imperative for the development community. One possible approach to do this is through the use of biomass gasifiers. Although significant efforts have been directed towards developing and deploying biomass gasifiers in many countries, scaling up their dissemination remains an elusive goal. Based on an examination of biomass gasifier development, demonstration, and deployment efforts in India-a country with more than two decades of experiences in biomass gasifier development and dissemination, this article identifies a number of barriers that have hindered widespread deployment of biomass gasifier-based energy systems. It also suggests a possible approach for moving forward, which involves a focus on specific application areas that satisfy a set of criteria that are critical to deployment of biomass gasifiers, and then tailoring the scaling up strategy to the characteristics of the user groups for that application. Our technical, financial, economic and institutional analysis suggests an initial focus on four categories of applications-small and medium enterprises, the informal sector, biomass-processing industries, and some rural areas-may be particularly feasible and fruitful

Design and techno economic evaluation of biomass gasifier for ...

African Journals Online (AJOL)

user

2Department of Renewable Energy Sources, College of Technology and Engineering, Maharana Pratap University of. Agriculture ... downdraft gasifier for industrial process heat application. The gasifier is ... generation and biofuels production, and it may be pro- ... Nomenclature: ηg, The hot gas efficiency of the gasification.

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Support study for the development of the entrained bed coal gasification power plant; 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu (Funryusho sekitan gaska hatsuden plant kaihatsu no shien kenkyu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-05-01

For the purpose of supplying the data necessary for construction/operation/maintenance of system, gas turbine, etc. of the desulfurization/dust removal process to be adopted to a pilot plant of 200t/d entrained bed coal gasification power generation, support study was made using the Yubari 40t/d test equipment, and the FY 1989 results were summarized. As to the operation of the 40t/d gasification system, operation was stably continued, and also the system was able to feed gas to the wake device. In the high temperature dry desulfurization test, test was made on the following: structure of the sampling system of the continuous analyzer installed in the coal gas system and circulation gas system, load response corresponding control system, sequence control of the system for supplying reducing agent to SO{sub 2} reduction tower and the system for ash discharge, back washing of D-42 lift gas filter, etc. In the high temperature dry dust removal test, improvement in filtration material/dust separation performance, sequence control of the filtration material supply/discharge system, continuous dust densitometer, operational automation, etc. Through the tests, obtained were the results that are useful for the 200t/d plant. (NEDO)

Achievement report for fiscal 1981 on Sunshine Program-assisted project. Research and development of coal gasification (Feasibility study and conceptual design regarding high-temperature gasification technology); 1981 nendo sekitan gas ka no kenkyu kaihatsu seika hokokusho. Koon gas ka gijutsu ni kansuru feasibility study oyobi gainen sekkei

Energy Technology Data Exchange (ETDEWEB)

NONE

1982-03-01

The melting point of ash is one of the most important physical properties in the process of coal gasification. A fluidized bed gasification furnace is suitable for the gasification of coal whose ash has a high melting point, but it does not work at temperatures higher than the melting point of the ash. A high-temperature gasification furnace, though not suitable for gasifying coal whose ash has a high melting point, gasifies the kinds of coal that the fluidized bed gasification furnace fails to deal with. Accordingly, almost all kinds of coal are to be appropriately gasified when these two types of gasification furnaces are available. The goal of the development effort is the achievement of a coal utilization factor of 99% or more and a thermal efficiency of 80% or more. The technology elements have to deal with the structure of furnace walls and refractory materials for them, discharge of slag, feeding of raw materials, recovery of exhaust heat, measurement and control, gasification furnace simulation, etc. A proposition is presented on a conceptual design and prototype for a 50t/d pilot plant in which the above-mentioned factors are organically integrated. (NEDO)

Test of pyrolysis gasifier stoves in two institutional kitchens in Uganda

DEFF Research Database (Denmark)

Wendelbo, Pall; Nielsen, Per Sieverts

1998-01-01

: The main purpose of the paper is to evaluate tests of institutional kitchens carried out at schools in Uganda 1997. The results of the tests for the institutional kitchen with pyrolysis gasifier stoves are compared with the fuel use in traditional kitchens with three-stone stoves. The project......, respectively. The cooking place was build up with a rotating plate on which tree gasifier units were placed. In this way it was possible to change on of the gasifier units when necessary. The pot was then mounted on a tripod app. 10 cm above the gasifier units. The results of the tests show that the improved...

FY 1994 report on the results of the project supplementary to the New Sunshine Project - Development of the coal utilization hydrogen production technology. Ninth year - Part 2. Study using a pilot plant (Design/construction/operation study of the pilot plant and the dismantling study); 1994 nendo New Sunshine keikaku hojo jigyo Dai 9 nenji bun seika hokokusho - 2. Sekitan riyo suiso seizo gijutsu kaihatsu - Pilot plant ni yoru kenkyu (Pilot plant no sekkei kensetsu unten kenkyu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

In the R and D of the high temperature coal gasification technology by the entrained bed system which is the core technology of the coal utilization hydrogen production technology, the paper carried out the dismantling study of pilot plant and the summarization of the results. About the summarization of the results, as the results of the HYCOL operation study, there were insufficiencies in expansion of the coal kind used and acquisition of scale-up data, but it was verified that the conceptual design of the HYCOL method was fully applicable to the higher gasification efficiency, higher reliability, adaptability to many kinds of coal and compactness of facilities (low construction cost) which were the final subjects for the realization of commercial plant. This was highly evaluated. Especially, the greatest characteristic of the HYCOL method is the freedom in selection of temperature difference between the upper stage and lower stage, that is, temperatures can be controlled to temperatures they want in each of the upper stage and lower stage in the one-chamber gasifier according to coal properties and slagging control. The verification of this freedom was the base of the total results. Moreover, a reputation was being made that the gasification efficiency and process reliability are at the world's highest level. (NEDO)

Low-rank coal research. Final technical report, April 1, 1988--June 30, 1989, including quarterly report, April--June 1989

Energy Technology Data Exchange (ETDEWEB)

1989-12-31

This work is a compilation of reports on ongoing research at the University of North Dakota. Topics include: Control Technology and Coal Preparation Research (SO{sub x}/NO{sub x} control, waste management), Advanced Research and Technology Development (turbine combustion phenomena, combustion inorganic transformation, coal/char reactivity, liquefaction reactivity of low-rank coals, gasification ash and slag characterization, fine particulate emissions), Combustion Research (fluidized bed combustion, beneficiation of low-rank coals, combustion characterization of low-rank coal fuels, diesel utilization of low-rank coals), Liquefaction Research (low-rank coal direct liquefaction), and Gasification Research (hydrogen production from low-rank coals, advanced wastewater treatment, mild gasification, color and residual COD removal from Synfuel wastewaters, Great Plains Gasification Plant, gasifier optimization).

Co-gasification of pine and oak biochar with sub-bituminous coal in carbon dioxide.

Science.gov (United States)

Beagle, E; Wang, Y; Bell, D; Belmont, E

2018-03-01

Pine and oak biochars derived as byproducts of demonstration-scale pyrolysis, and blends of these two feedstocks with Powder River Basin coal, were gasified in a carbon dioxide environment using a modified drop tube reactor (MDTR) and a thermogravimetric analyzer (TGA). The impact of gasification temperature on conversion kinetics was evaluated from the temporal evolution of major product gases in the MDTR as measured using a mass spectrometer. Random pore modeling was conducted to simulate gasification in the MDTR with favorable results. The MDTR and TGA were used to conduct gasification for assessment of non-linear additive effects in the blends. Additive analysis of the blends showed deviation from the experimental blend results, indicating inhibiting effects of co-gasifying the biochar and coal. Inhibitory effects are more significant for oak than pine and more pronounced in the TGA at lower gasification temperatures. Results are discussed in the context of feedstock and reactor type. Copyright © 2017 Elsevier Ltd. All rights reserved.

Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)

Energy Technology Data Exchange (ETDEWEB)

Conocophillips

2007-09-30

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine

Promoting effect of various biomass ashes on the steam gasification of low-rank coal

International Nuclear Information System (INIS)

Rizkiana, Jenny; Guan, Guoqing; Widayatno, Wahyu Bambang; Hao, Xiaogang; Li, Xiumin; Huang, Wei; Abudula, Abuliti

2014-01-01

Highlights: • Biomass ash was utilized to promote gasification of low rank coal. • Promoting effect of biomass ash highly depended on AAEM content in the ash. • Stability of the ash could be improved by maintaining AAEM amount in the ash. • Different biomass ash could have completely different catalytic activity. - Abstract: Application of biomass ash as a catalyst to improve gasification rate is a promising way for the effective utilization of waste ash as well as for the reduction of cost. Investigation on the catalytic activity of biomass ash to the gasification of low rank coal was performed in details in the present study. Ashes from 3 kinds of biomass, i.e. brown seaweed/BS, eel grass/EG, and rice straw/RS, were separately mixed with coal sample and gasified in a fixed bed downdraft reactor using steam as the gasifying agent. BS and EG ashes enhanced the gas production rate greater than RS ash. Higher catalytic activity of BS or EG ash was mainly attributed to the higher content of alkali and alkaline earth metal (AAEM) and lower content of silica in it. Higher content of silica in the RS ash was identified to have inhibiting effect for the steam gasification of coal. Stable catalytic activity was remained when the amount of AAEM in the regenerated ash was maintained as that of the original one

Handbook of biomass downdraft gasifier engine systems

Energy Technology Data Exchange (ETDEWEB)

Reed, T B; Das, A

1988-03-01

This handbook has been prepared by the Solar Energy Research Institute under the US Department of Energy /bold Solar Technical Information Program/. It is intended as a guide to the design, testing, operation, and manufacture of small-scale (less than 200 kW (270 hp)) gasifiers. A great deal of the information will be useful for all levels of biomass gasification. The handbook is meant to be a practical guide to gasifier systems, and a minimum amount of space is devoted to questions of more theoretical interest.

Soot, organics and ultrafine ash from air- and oxy-fired coal combustion

Science.gov (United States)

This paper is concerned with determining the effects of oxy-combustion of coal on the composition of the ultrafine fly ash. To this end, a 10 W externally heated entrained flow furnace was modified to allow the combustion of pulverized coal in flames under practically relevant s...

Investigation of factors influencing the attrition breakage of coal

Energy Technology Data Exchange (ETDEWEB)

Oberholzer, V.; van der Walt, J. [North West University, Mmabatho (South Africa). School of Chemical & Minerals Engineering

2009-04-15

The presence of fines (particles smaller than 6 mm in diameter) causes hydrodynamic problems in gasifiers and therefore it is of great importance to minimize the amount of fine coal in the feed. This serves as motivation for understanding coal's breakage mechanisms, which could lead to the ability to predict the generation of fines. The aim of this project was to simulate the pulsating effect of the conveyor belt in order to investigate factors influencing the breakage. Results indicated that an increased initial particle size had an increasing effect in the amount of fines generated. Weathering had an insignificant effect on the breakage of coal. To conclude, a breakage model was developed to describe the rate of breakage out of the top size when a combination of two breakage modes is present.

Performance and emission reduction potential of micro-gasifier improved through better design

Directory of Open Access Journals (Sweden)

Kamil Dino Adem

2017-01-01

Full Text Available Biomass gasification is getting popular for household cooking application in most developing countries including Ethiopia. The preference for biomass gasification is due to the generation of less CO (Carbon Monoxide and PM (Particulate Matter in comparison with other biomass cookstoves. Our study showed the improvement in thermal efficiency and emission reduction potential of micro-gasifier. A prototype micro-gasifier was built and tested using the water boiling test protocol. The test results gave a thermal efficiency of 39.6% and a specific fuel consumption of 57 g of fuel/ liter of water. With regard to indoor air pollution, the maximum CO & PM registered were 12.5 ppm and 1.85 mg/m3, respectively. Using clean development mechanism (CDM methodology, the estimated emission reduction potential of the micro-gasifier is 1.30 tCO2 per micro-gasifier per year. Generally, the micro-gasifier has better performance compared to the previous designs proposed by other researchers. Thus, disseminating our micro-gasifier at a larger scale in developing countries such as Ethiopia will be beneficial in reducing deforestation and emission that will be brought about by using open-fire stoves and thus, helps to obtain carbon credit.

FY 1990 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study; 1990 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Yoso kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, element study was made for a pilot plant of 200t/d entrained bed coal gasification power generation, and the FY 1990 results were summarized. In the study by the gasification test on 2t/d furnace, gasification test was conducted for the OM coal newly selected as a coal proposed for the expansion of coal kind. As a result, the pulverized coal/char of OM coal have almost good handling property and showed favorable gasification performance. In the study of large gas turbine combustor for demonstrative machine, with the aim of developing a combustor that makes stable combustion also in the low load region possible, fabrication of the accessory equipment of combustor (choke mechanism, measuring use duct and heat insulating plate) was made for the actual-pressure/actual-size combustion test. In the study by simulation of the total system of combined cycle power generation, etc., the following were conducted: verification of characteristics of the integrated control (state of the ordinary operation, state of the mock load control, etc.), load dump simulation (state of the bleed cooperation, state of the bleed separation (state of the air booster operation, etc.)), etc. (NEDO)

Gasification of ‘Loose' Groundnut Shells in a Throathless Downdraft Gasifier

OpenAIRE

Kuhe, Aondoyila; Aliyu, Samuel Jacob

2015-01-01

In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6%) and ash content (3.19%) are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a ...

Study of coal flash hydropyrolysis denitrogenation

Energy Technology Data Exchange (ETDEWEB)

Tang, Lihua; Zhu, Zibin; Zhu, Hongbin; Zhang, Chengfang [Research Institute of Inorganic Chemical Technology, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237 (China)

2003-05-15

The hydrodenitrogenation efficiency of 14 types of coals and the reaction mechanism of Zalainouer coal were studied in an experimental entrained bed reactor by flash hydropyrolysis (FHP). The results showed that flash hydropyrolysis is an efficient method for denitrogenation, and that the denitrogenation percentage increases with an increase in temperature and hydrogen pressure. For example, the denitrogenation percentage can reach up to about 60% for Zalainouer coal at 700 C and 6.0 MPa hydrogen pressure. The denitrogenation efficiency of different coal types is related to H/C. According to the conclusion of the study, the denitrogenation percentage increases with the increase in H/C ratio, reaching about 12% when H/C is equal to 0.6, and 40-55% when H/C is above 1.0. The results indicate that FHP is an efficient technique for removing nitrogen in coal.

Preliminary experimental studies of waste coal gasification

Energy Technology Data Exchange (ETDEWEB)

Su, S.; Jin, Y.G.; Yu, X.X.; Worrall, R. [CSIRO, Brisbane, QLD (Australia). Advanced Coal Technology

2013-07-01

Coal mining is one of Australia's most important industries. It was estimated that coal washery rejects from black coal mining was approximately 1.82 billion tonnes from 1960 to 2009 in Australia, and is projected to produce another one billion tonnes by 2018 at the current production rate. To ensure sustainability of the Australian coal industry, we have explored a new potential pathway to create value from the coal waste through production of liquid fuels or power generation using produced syngas from waste coal gasification. Consequently, environmental and community impacts of the solid waste could be minimized. However, the development of an effective waste coal gasification process is a key to the new pathway. An Australian mine site with a large reserve of waste coal was selected for the study, where raw waste coal samples including coarse rejects and tailings were collected. After investigating the initial raw waste coal samples, float/sink testing was conducted to achieve a desired ash target for laboratory-scale steam gasification testing and performance evaluation. The preliminary gasification test results show that carbon conversions of waste coal gradually increase as the reaction proceeds, which indicates that waste coal can be gasified by a steam gasification process. However, the carbon conversion rates are relatively low, only reaching to 20-30%. Furthermore, the reactivity of waste coal samples with a variety of ash contents under N{sub 2}/air atmosphere have been studied by a home-made thermogravimetric analysis (TGA) apparatus that can make the sample reach the reaction temperature instantly.

Gasification and co-gasification of biomass wastes: Effect of the biomass origin and the gasifier operating conditions

Energy Technology Data Exchange (ETDEWEB)

Lapuerta, Magin; Hernandez, Juan J.; Pazo, Amparo; Lopez, Julio [Universidad de Castilla-La Mancha, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n. 13071 Ciudad Real (Spain)

2008-09-15

Air gasification of different biomass fuels, including forestry (pinus pinaster pruning) and agricultural (grapevine and olive tree pruning) wastes as well as industry wastes (sawdust and marc of grape), has been carried out in a circulating flow gasifier in order to evaluate the potential of using these types of biomass in the same equipment, thus providing higher operation flexibility and minimizing the effect of seasonal fuel supply variations. The potential of using biomass as an additional supporting fuel in coal fuelled power plants has also been evaluated through tests involving mixtures of biomass and coal-coke, the coke being a typical waste of oil companies. The effect of the main gasifier operating conditions, such as the relative biomass/air ratio and the reaction temperature, has been analysed to establish the conditions allowing higher gasification efficiency, carbon conversion and/or fuel constituents (CO, H{sub 2} and CH{sub 4}) concentration and production. Results of the work encourage the combined use of the different biomass fuels without significant modifications in the installation, although agricultural wastes (grapevine and olive pruning) could to lead to more efficient gasification processes. These latter wastes appear as interesting fuels to generate a producer gas to be used in internal combustion engines or gas turbines (high gasification efficiency and gas yield), while sawdust could be a very adequate fuel to produce a H{sub 2}-rich gas (with interest for fuel cells) due to its highest reactivity. The influence of the reaction temperature on the gasification characteristics was not as significant as that of the biomass/air ratio, although the H{sub 2} concentration increased with increasing temperature. (author)

Status of health and environmental research relative to coal gasification 1976 to the present

Energy Technology Data Exchange (ETDEWEB)

Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

1982-10-01

Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

Entraining the Brain: Applications to Language Research and Links to Musical Entrainment

Directory of Open Access Journals (Sweden)

Usha Goswami

2012-09-01

Full Text Available Clayton’s paper provides a clear and accessible summary of the significance of entrainment for music making, and for human behaviour in general. He notes the central role of metrical structure in musical entrainment, the possible role of oscillatory neural activity, and the core notion of phase alignment. Here I show how these same factors are central to speech processing by the human brain. I argue that entrainment to metrical structure is core to linguistic as well as musical human behaviour. I illustrate this view using entrainment data from developmental dyslexia. The core role of entrainment in efficient speech processing suggests that language difficulties in childhood may benefit from music-based remediation that focuses on multi-modal rhythmic entrainment. Alignment of linguistic and musical metrical structure seems likely to be fundamental to successful remediation.

Measurement and modeling of advanced coal conversion processes

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G.; Smoot, L.D.; Brewster, B.S. (Advanced Fuel Research, Inc., East Hartford, CT (United States) Brigham Young Univ., Provo, UT (United States))

1991-01-01

The overall objective of this program is the development of predictive capability for the design, scale up, simulation, control and feedstock evaluation in advanced coal conversion devices. This program will merge significant advances made in measuring and quantitatively describing the mechanisms in coal conversion behavior. Comprehensive computer codes for mechanistic modeling of entrained-bed gasification. Additional capabilities in predicting pollutant formation will be implemented and the technology will be expanded to fixed-bed reactors.

Modification of combustion behaviour and NO emissions by coal blending

Energy Technology Data Exchange (ETDEWEB)

Rubiera, Fernando; Arenillas, Ana; Arias, Borja; Pis, Jose J. [Department of Energy and Environment, Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain)

2002-06-20

Combustion profiles determined by TGA and experiments in a laminar entrained flow reactor (EFR) were used in this work to assess the relative combustion reactivities of different rank coals and their binary coal blends. The combustion behaviour of coal blends in TGA was greatly influenced by coal rank and the proportion of each component in the blend. Higher volatile coals exerted more influence in the low-temperature region and less reactive coals in the char combustion zone. The results in the EFR indicated that coal blends burnout and NO emissions show additivity in the case of similar nature coals. When one of the components was a high-rank coal, the burnout of the blend exhibited, in some cases, positive synergistic effects, while a clear deviation from linearity was found in NO emissions.

A moving-bed gasifier with internal recycle of pyrolysis gas

NARCIS (Netherlands)

Susanto, H.; Beenackers, A.A C M

A co-current moving bed gasifier with internal recycle and separate combustion of pyrolysis gas has been developed with the aim of producing a design suitable for scaling-up downdraft gasifiers while maintaining a low tar content in the producer gas. Using wood chips with a moisture content of 7-9

Proceedings of the third annual underground coal conversion symposium

Energy Technology Data Exchange (ETDEWEB)

None

1977-01-01

The Third Annual Underground Coal Conversion Symposium was held at Fallen Leaf Lake, CA, June 6--9, 1977. It was sponsored by the U.S. Department of Energy and hosted by Lawrence Livermore Laboratory. Forty-one papers have been entered individually into EDB and ERA; ten papers had been entered previously from other sources. The papers cover the in-situ gasification of lignite, subbituminous coal and bituminous coal, in flat lying seams and a steeply dipping beds, at moderate and at greater depths, and describe various technologies of (borehole linking, well spacings, gasifying agents (air, oxygen, steam, hydrogen, including mixtures). Measuring instruments for diagnostic and process control purposes are described. Environmental impacts (ground subsidence and possible groundwater pollution) are the subject of several papers. Finally, mathematical modelling and projected economics of the process are developed. (LTN)

Report on results of research. Basic studies on characteristics of coal char gasification under pressure; Sekitan char no kaatsuka ni okeru gas ka tokuseino kiso kenkyu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

This paper explains basic studies on characteristics of coal char gasification under pressure. Hydro-gasification of coal needs as a gasifying agent a large amount of hydrogen, which is effectively produced by the water gasification of exhaust unreacted residual char. In fiscal 1975, gasification was tested on Taiheiyo coal carbonized char by an atmospheric fluidized gasifier of 28 mm bore. In fiscal 1976, experiment was conducted under pressure by fully improving the auxiliary safety equipment. The char and gas yield increased with higher pressure in pressurized carbonization by an autoclave. In fiscal 1977, clinker was successfully prevented by using quartz sand for a fluidized medium. In fiscal 1978, two-stage continuous gasification was examined. In fiscal 1979, correlation was determined between operation factors such as gasification pressure, temperature, etc., and clinker formation/char reactivity. An experiment was conducted for particle pop-out using a pressurized fluidized bed of 100 mm inner diameter, with the pop-out quantity found to be proportional to the 0.38th power of a pressure. A high pressure fluidized gasifier was built having a char processing capacity of 1 t/day, 20 atmospheric pressure, and an inner diameter of 100 mm. In fiscal 1980, this device was continuously operated, elucidating problems for the practicability. (NEDO)

Artificial neural network models for biomass gasification in fluidized bed gasifiers

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Hernández, J. Alfredo; Bruno, Joan Carles

2013-01-01

Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determine...

Japan's New Sunshine Project. 1994 annual summary of coal liquefaction and gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-08-01

This paper summarizes the report for fiscal 1994 on research and development related to coal liquefaction and gasification. In the research and development of coal liquefaction technologies, reports were given on research of liquefaction characteristics of different coals and liquefaction process thereof, and on research of catalysts for the coal liquefaction. In the research and development of coal gasification technologies, reports were given on fundamental studies on gasification characteristics of different coals. In the research and development of liquefaction technologies for bituminous coal, reports were given on design, construction and operation of a bituminous coal liquefaction pilot plant with a capacity of 150 t/d, and the operation supporting studies on the pilot plant. In the fundamental research on the coal liquefaction process, reports were given on refining technologies and utilization of the refined materials, and studies on environment preservation in applying the coal liquefaction technologies. In the research on hydrogen manufacturing technologies by using the fundamental coal technology, reports were given on design, construction and operational studies of a pilot plant. In the research and development of the coal gasification technologies, reports were given on development of a jet-flow gasified coal electric power plant, selection of coals, and development of a data processing system. (NEDO)

Emission characterization for a down draft gasifier

Energy Technology Data Exchange (ETDEWEB)

Alves, Charles Denys da Luz; Nogueira, Manoel Fernandes Martins [Federal University of Para (UFPA), Belem, PA (Brazil). Lab. de Engenharia Mecanica], E-mail: mfmn@ufpa.br

2010-07-01

Gasification is the thermal-chemical conversion of biomass into combustible gas, which can be used as combustion fuel in internal combustion motors or syngas with applications across the chemical industry. To check the performance of a gasifier one needs to quantify the contained energy in the produced gas as well as the quantity of produced carbon for the calculation of mean energy efficiency and the carbon conversion factor of the gas using experimentally obtained data. Energy efficiency is quantified value that describes the relationship between the respective quantities of energy contained in the biomass used and the gas produced, in the same sense, the carbon conversion is a quantity of carbonaceous compounds present in used biomass and the amount of carbon in the produced gas. The present document evaluates the energy efficiency and the carbon conversion factor of a prototype model of a downdraft gasifier from India that was modified by a local company. The nominal parameters of the gasifier's function are as follows: gas production capacity running on 45 kW, biomass consumption (acai seeds) of 15 kg/h. The gasifier dimensions are as follows: diameter of 150 mm and height of 2000 mm. The energy efficiency and the carbon conversion rate are quantified, the pressure loss due to the bed reactor and the temperature of the gases are also measured at the reactor exit; the tar, particle composite and non-condensable gas (CO, CO{sub 2}, CH{sub 4}, SO{sub 2}, N{sub 2} e NO{sub x}) concentrations were measured in the produced gas at the cleaning process. (author)

Biomass-gasifier steam-injected gas turbine cogeneration for the cane sugar industry

International Nuclear Information System (INIS)

Larson, E.D.; Williams, R.H.; Ogden, J.M.; Hylton, M.G.

1991-01-01

Steam injection for power and efficiency augmentation in aeroderivative gas turbines has been commercially established for natural gas-fired cogeneration since 1980. Steam-injected gas turbines fired with coal and biomass are being developed. A performance and economic assessment of biomass integrated-gasifier steam-injected gas turbine (BIG/STIG) cogeneration systems is carried out here. A detailed economic case study is presented for the second largest sugar factory in Jamaica, with cane residues as the fuel. BIG/STIG cogeneration units would be attractive investments for sugar producers, who could sell large quantities of excess electricity to the utility, or for the utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG electric generation capacity. The relatively modest development effort required to commercialize the BIG/STIG technology is discussed in a companion paper prepared for this conference

Evaluation of gasification and gas cleanup processes for use in molten carbonate fuel cell power plants. Final report. [Contains lists and evaluations of coal gasification and fuel gas desulfurization processes

Energy Technology Data Exchange (ETDEWEB)

Jablonski, G.; Hamm, J.R.; Alvin, M.A.; Wenglarz, R.A.; Patel, P.

1982-01-01

This report satisfies the requirements for DOE Contract AC21-81MC16220 to: List coal gasifiers and gas cleanup systems suitable for supplying fuel to molten carbonate fuel cells (MCFC) in industrial and utility power plants; extensively characterize those coal gas cleanup systems rejected by DOE's MCFC contractors for their power plant systems by virtue of the resources required for those systems to be commercially developed; develop an analytical model to predict MCFC tolerance for particulates on the anode (fuel gas) side of the MCFC; develop an analytical model to predict MCFC anode side tolerance for chemical species, including sulfides, halogens, and trace heavy metals; choose from the candidate gasifier/cleanup systems those most suitable for MCFC-based power plants; choose a reference wet cleanup system; provide parametric analyses of the coal gasifiers and gas cleanup systems when integrated into a power plant incorporating MCFC units with suitable gas expansion turbines, steam turbines, heat exchangers, and heat recovery steam generators, using the Westinghouse proprietary AHEAD computer model; provide efficiency, investment, cost of electricity, operability, and environmental effect rankings of the system; and provide a final report incorporating the results of all of the above tasks. Section 7 of this final report provides general conclusions.

Potentials of Selected Malaysian Biomasses as Co-Gasification Fuels with Oil Palm Fronds in a Fixed-Bed Downdraft Gasifier

Directory of Open Access Journals (Sweden)

Moni Mohamad Nazmi Zaidi

2014-07-01

Full Text Available Oil palm frond (OPF has been successfully gasified to produce syngas and has since deemed as a potential source of biomass fuel in Malaysia. However, if OPF is to be utilized as a main fuel for industrial-scale firing/gasification plant, interruption in fuel supply may occur due to numerous reasons, for instance inefficient fuel processing and ineffective transportation. A secondary supporting solid fuel is therefore necessary as a partial component to the main fuel in such cases, where the secondary fuel is combusted with the main fuel to adhere to main fuel shortage. Gasification of two fuels together, known as co-gasification, is practiced worldwide, some in industrial scale. However, current practice utilizes biomass fuel as the secondary fuel to coal in co-gasification. This investigation explores into the feasibility of co-gasifying two biomass fuels together to produce syngas. OPF was chosen as the primary fuel and a selection of Malaysian biomasses were studied to discover their compatibility with OPF in co-gasification. Biomass selection was made using score-and-rank method and their selection criteria are concisely discussed.

Scoping Studies to Evaluate the Benefits of an Advanced Dry Feed System on the Use of Low-Rank Coal

Energy Technology Data Exchange (ETDEWEB)

Rader, Jeff; Aguilar, Kelly; Aldred, Derek; Chadwick, Ronald; Conchieri,; Dara, Satyadileep; Henson, Victor; Leininger, Tom; Liber, Pawel; Nakazono, Benito; Pan, Edward; Ramirez, Jennifer; Stevenson, John; Venkatraman, Vignesh

2012-11-30

This report describes the development of the design of an advanced dry feed system that was carried out under Task 4.0 of Cooperative Agreement DE-FE0007902 with the US DOE, “Scoping Studies to Evaluate the Benefits of an Advanced Dry Feed System on the use of Low- Rank Coal.” The resulting design will be used for the advanced technology IGCC case with 90% carbon capture for sequestration to be developed under Task 5.0 of the same agreement. The scope of work covered coal preparation and feeding up through the gasifier injector. Subcomponents have been broken down into feed preparation (including grinding and drying), low pressure conveyance, pressurization, high pressure conveyance, and injection. Pressurization of the coal feed is done using Posimetric1 Feeders sized for the application. In addition, a secondary feed system is described for preparing and feeding slag additive and recycle fines to the gasifier injector. This report includes information on the basis for the design, requirements for down selection of the key technologies used, the down selection methodology and the final, down selected design for the Posimetric Feed System, or PFS.

FY 1986 report on the committee of the Coal Gasification Committee; 1986 nendo sekitan gaska iinkai hon'iinkai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1987-03-01

The paper reported on activities of the committee of the Coal Gasification Committee in FY 1986. In the 1st Committee Meeting, after selecting the chairperson, report/discussion were made about the outline of the FY 1986 coal gasification technology development plan. The distributed data were the outline of the development of an entrained bed coal gasification power plant, outline of the development of a 40t/d fluidized bed coal gasification plant, outline of the design of a 1,000t/d 100,000KW-class demonstrative plant, outline of the development of coal utilization hydrogen production technology, and outline of the development of high-calorie gas production technology. In the 2nd Committee Meeting, report/discussion were made about activities of each section of the committee and the state of progress of the development of coal gasification technology. The distributed data were those on the development of an entrained bed coal gasification power plant, development of a 40t/d fluidized bed coal gasification plant, design of a 1,000t/d 100,000KW-class demonstrative plant, and development of coal utilization hydrogen production technology (design/construction of pilot plant, study using small equipment). (NEDO)

Gasifier feed: Tailor-made from Illinois coals. Technical report, September 1, 1991--November 30, 1991

Energy Technology Data Exchange (ETDEWEB)

Ehrlinger, H.P. III

1991-12-31

The purpose of this research is to develop a coal slurry from waste streams using Illinois coal that is ideally suited for a gasification feed. The principle items to be studied are (1) methods of concentrating pyrite and decreasing other ash forming minerals into a high grade gasification feed using froth flotation and gravity separation techniques; (2) chemical and particle size analyses of coal slurries; (3) determination of how that slurry can be densified and to what degree of densification is optimum from the pumpability and combustibility analyses; and (4) reactivity studies.

Gasification of ‘Loose’ Groundnut Shells in a Throathless Downdraft Gasifier

Directory of Open Access Journals (Sweden)

Aondoyila Kuhe

2015-07-01

Full Text Available In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6% and ash content (3.19% are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a clean energy alternative to fossil fuels. The product gas can be used efficiently for heating and possible usage in internal combustion engines.

Conversion of metallurgical coke and coal using a Coal Direct Chemical Looping (CDCL) moving bed reactor

International Nuclear Information System (INIS)

Luo, Siwei; Bayham, Samuel; Zeng, Liang; McGiveron, Omar; Chung, Elena; Majumder, Ankita; Fan, Liang-Shih

2014-01-01

Highlights: • Accumulated more than 300 operation hours were accomplished for the moving bed reducer reactor. • Different reactor operation variables were investigated with optimal conditions identified. • High conversions of sub-bituminous coal and bituminous coal were achieved without flow problems. • Co-current and counter-current contact modes were tested and their applicability was discussed. - Abstract: The CLC process has the potential to be a transformative commercial technology for a carbon-constrained economy. The Ohio State University Coal Direct Chemical Looping (CDCL) process directly converts coal, eliminating the need for a coal gasifier oran air separation unit (ASU). Compared to other solid-fuel CLC processes, the CDCL process is unique in that it consists of a countercurrent moving bed reducer reactor. In the proposed process, coal is injected into the middle of the moving bed, whereby the coal quickly heats up and devolatilizes, splitting the reactor roughly into two sections with no axial mixing. The top section consists of gaseous fuel produced from the coal volatiles, and the bottom section consists of the coal char mixed with the oxygen carrier. A bench-scale moving bed reactor was used to study the coal conversion with CO 2 as the enhancing gas. Initial tests using metallurgical cokefines as feedstock were conducted to test the effects of operational variables in the bottom section of the moving bed reducer, e.g., reactor temperature, oxygen carrier to char ratio, enhancer gas CO 2 flow rate, and oxygen carrier flow rates. Experiments directly using coal as the feedstock were subsequently carried out based on these test results. Powder River Basin (PRB) coal and Illinois #6 coal were tested as representative sub-bituminous and bituminous coals, respectively. Nearly complete coal conversion was achieved using composite iron oxide particles as the oxygen carriers without any flow problems. The operational results demonstrated that a

Addition to the Lewis Chemical Equilibrium Program to allow computation from coal composition data

Science.gov (United States)

Sevigny, R.

1980-01-01

Changes made to the Coal Gasification Project are reported. The program was developed by equilibrium combustion in rocket engines. It can be applied directly to the entrained flow coal gasification process. The particular problem addressed is the reduction of the coal data into a form suitable to the program, since the manual process is involved and error prone. A similar problem in relating the normal output of the program to parameters meaningful to the coal gasification process is also addressed.

A Philippines gasifier case study

International Nuclear Information System (INIS)

Bernardo, F.P.; Kilayko, G.U.

1991-01-01

The gasifier programme failed to achieve its objective of significantly reducing farmers' dependence on diesel fuel and in improving their financial positions both on Panay Island and elsewhere in the Philippines. The causes appear to be institutional and managerial rather than any inherent weakness in the technology itself. 2 tabs

Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

Data.gov (United States)

U.S. Environmental Protection Agency — Pulverized bituminous coal was burned in a 10W externally heated entrained flow furnace under air-combustion and three oxy-combustion inlet oxygen conditions (28,...

Evaluation of a Compact Coaxial Underground Coal Gasification System Inside an Artificial Coal Seam

Directory of Open Access Journals (Sweden)

Fa-qiang Su

2018-04-01

Full Text Available The Underground Coal Gasification (UCG system is a clean technology for obtaining energy from coal. The coaxial UCG system is supposed to be compact and flexible in order to adapt to complicated geological conditions caused by the existence of faults and folds in the ground. In this study, the application of a coaxial UCG system with a horizontal well is discussed, by means of an ex situ model UCG experiment in a large-scale simulated coal seam with dimensions of 550 × 600 × 2740 mm. A horizontal well with a 45-mm diameter and a 2600-mm length was used as an injection/production well. During the experiment, changes in temperature field and product gas compositions were observed when changing the outlet position of the injection pipe. It was found that the UCG reactor is unstable and expands continuously due to fracturing activity caused by coal crack initiation and extension under the influence of thermal stress. Therefore, acoustic emission (AE is considered an effective tool to monitor fracturing activities and visualize the gasification zone of coal. The results gathered from monitoring of AEs agree with the measured data of temperatures; the source location of AE was detected around the region where temperature increased. The average calorific value of the produced gas was 6.85 MJ/Nm3, and the gasification efficiency, defined as the conversion efficiency of the gasified coal to syngas, was 65.43%, in the whole experimental process. The study results suggest that the recovered coal energy from a coaxial UCG system is comparable to that of a conventional UCG system. Therefore, a coaxial UCG system may be a feasible option to utilize abandoned underground coal resources without mining.

KINETICS OF DIRECT OXIDATION OF H2S IN COAL GAS TO ELEMENTAL SULFUR; F

International Nuclear Information System (INIS)

K.C. Kwon

2002-01-01

Removal of hydrogen sulfide (H(sub 2)S) from coal gasifier gas and sulfur recovery are key steps in the development of Department of Energy's (DOE's) advanced Vision 21 plants that employ coal and natural gas and produce electric power and clean transportation fuels. These Vision 21 plants will require highly clean coal gas with H(sub 2)S below 1 ppm and negligible amounts of trace contaminants such as hydrogen chloride, ammonia, alkali, heavy metals, and particulate. The conventional method of sulfur removal and recovery employing amine, Claus, and tail-gas treatment is very expensive. A second generation approach developed under DOE's sponsorship employs hot-gas desulfurization (HGD) using regenerable metal oxide sorbents followed by Direct Sulfur Recovery Process (DSRP). However, this process sequence does not remove trace contaminants and is targeted primarily towards the development of advanced integrated gasification combined cycle (IGCC) plants that produce electricity (not both electricity and transportation fuels). There is an immediate as well as long-term need for the development of cleanup processes that produce highly clean coal gas for next generation Vision 21 plants. To this end, a novel process is now under development at Research Triangle Institute (RTI) in which the H(sub 2)S in coal gas is directly oxidized to elemental sulfur over a selective catalyst. Such a process is ideally suited for coal gas from commercial gasifiers with a quench system to remove essentially all the trace contaminants except H(sub 2)S. This direct oxidation process has the potential to produce a super clean coal gas more economically than both conventional amine-based processes and HGD/DSRP. The objective of this research is to support the near- and long-term DOE efforts to commercialize this direct oxidation technology. Specifically, we aim to: Measure the kinetics of direct oxidation of H(sub 2)S to elemental sulfur over selective catalysts in the presence of major

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

Coal gasification in Europe

International Nuclear Information System (INIS)

Furfari, S.

1992-01-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes

Coal gasification in Europe

Energy Technology Data Exchange (ETDEWEB)

Furfari, S [Commissione delle Comunita' Europee, Bruxelles (Belgio). Direzione Generale dell' Energia, Direzione delle Tecnologie

1992-02-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes.

Evaluation of 450-MWe BGL GCC power plants fueled with Pittsburgh No. 8 coal

International Nuclear Information System (INIS)

Pechtl, P.A.; Chen, T.P.; Thompson, B.H.; Greil, C.F.; Niermann, S.E.; Jandrisevits, M.

1992-11-01

In this study, a conceptual design and cost estimate were developed for a nominal 450 MW integrated gasification combined cycle plant using the British Gas/Lurgi slagging gasification process. The present study is a design update of a previous study (EPRI Report AP-6011). The major design improvements incorporated include use of the latest GE 7F gas turbine rating, integrating the air separation plant with gas turbine, use of fuel gas saturation for NO x control, use of treated gasifier waste water as makeup water for the fuel gas saturation, and several process changes in the acid gas removal and sulfur recovery areas. Alternate design options for feeding the excess coal fines to the gasifier, treating the gasifier waste water, and the use of conventional air separation without integration with gas turbine were evaluated. The design improvements incorporated were found to increase significantly the overall plant efficiency and reduce the cost reported in the previous study. The various design options evaluated were found to have significant impacts on the plant efficiency but negligible impacts on the cost of electricity

Entrainment separator performance

International Nuclear Information System (INIS)

First, M.W.; Leith, D.

1976-01-01

Clean and dust-loaded ACS entrainment separators mounted upstream of HEPA filters were exposed to a combination of fine water mist and steam at about 70 0 C from one to four hours. In every trial, the ACS entrainment separator prevented measurable deterioration of performance in the following HEPA filter. Droplet size-efficiency evaluation of the ACS entrainment separators showed that, within the accuracy of the measurements, they meet all service requirements and are fully equal to the best separator units available for service on pressurized water reactors

Catalytic Combustion of Gasified Waste

Energy Technology Data Exchange (ETDEWEB)

Kusar, Henrik

2003-09-01

This thesis concerns catalytic combustion for gas turbine application using a low heating-value (LHV) gas, derived from gasified waste. The main research in catalytic combustion focuses on methane as fuel, but an increasing interest is directed towards catalytic combustion of LHV fuels. This thesis shows that it is possible to catalytically combust a LHV gas and to oxidize fuel-bound nitrogen (NH{sub 3}) directly into N{sub 2} without forming NO{sub x} The first part of the thesis gives a background to the system. It defines waste, shortly describes gasification and more thoroughly catalytic combustion. The second part of the present thesis, paper I, concerns the development and testing of potential catalysts for catalytic combustion of LHV gases. The objective of this work was to investigate the possibility to use a stable metal oxide instead of noble metals as ignition catalyst and at the same time reduce the formation of NO{sub x} In paper II pilot-scale tests were carried out to prove the potential of catalytic combustion using real gasified waste and to compare with the results obtained in laboratory scale using a synthetic gas simulating gasified waste. In paper III, selective catalytic oxidation for decreasing the NO{sub x} formation from fuel-bound nitrogen was examined using two different approaches: fuel-lean and fuel-rich conditions. Finally, the last part of the thesis deals with deactivation of catalysts. The various deactivation processes which may affect high-temperature catalytic combustion are reviewed in paper IV. In paper V the poisoning effect of low amounts of sulfur was studied; various metal oxides as well as supported palladium and platinum catalysts were used as catalysts for combustion of a synthetic gas. In conclusion, with the results obtained in this thesis it would be possible to compose a working catalytic system for gas turbine application using a LHV gas.

Japan's New Sunshine Project. 1994 annual summary of coal liquefaction and gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-08-01

This paper summarizes the report for fiscal 1994 on research and development related to coal liquefaction and gasification. In the research and development of coal liquefaction technologies, reports were given on research of liquefaction characteristics of different coals and liquefaction process thereof, and on research of catalysts for the coal liquefaction. In the research and development of coal gasification technologies, reports were given on fundamental studies on gasification characteristics of different coals. In the research and development of liquefaction technologies for bituminous coal, reports were given on design, construction and operation of a bituminous coal liquefaction pilot plant with a capacity of 150 t/d, and the operation supporting studies on the pilot plant. In the fundamental research on the coal liquefaction process, reports were given on refining technologies and utilization of the refined materials, and studies on environment preservation in applying the coal liquefaction technologies. In the research on hydrogen manufacturing technologies by using the fundamental coal technology, reports were given on design, construction and operational studies of a pilot plant. In the research and development of the coal gasification technologies, reports were given on development of a jet-flow gasified coal electric power plant, selection of coals, and development of a data processing system. (NEDO)

Sampling/classification of gasifier particulates

International Nuclear Information System (INIS)

Wegrzyn, J.

1984-01-01

A high temperature and pressure real time extractive sampling probe for particulate monitoring was built at Brookhaven National Laboratory and tested on Morgantown Energy Technology Center's 42 inch fixed bed gasifier. The probe was specifically designed for the conditions of highly loaded particulate and condensable streams, that exist at the outlet of a fixed bed gasifier. Some of the salient features of the probe are: porous tube gas injection, aerodynamic particle classification in the presence of condensable vapors, β gauge particle detection, and micro processor control. Three of the key design problems were the separation of the particles from the vapor without promoting condensation, the prevention of plugging, and real time monitoring. Some plugging did occur over the seven day sampling period, but by over pressurizing and back purging the clog was blown back into the process stream. The tests validate the proof of concept of the sampling probe and indicated that the particulate output from the bed came in the form of bursts (several minutes in duration) rather than in the form of a steady stream

Entrainer selection for the synthesis of fatty acid esters by entrainer-based reactive distillation

NARCIS (Netherlands)

Jong, de M.C.; Zondervan, E.; Dimian, A.C.; Haan, de A.B.

2010-01-01

In this research it is demonstrated that, due to the similarities between Entrainer-based Reactive Distillation and azeotropic distillation, the same selection rules can be applied to select a suitable entrainer. From a list of suitable entrainers for the azeotropic distillation of isopropanol and

Energetic, ecologic and fluid-dynamic analysis of a fluidized bed gasifier operating with sugar cane bagasse

International Nuclear Information System (INIS)

Diniz Filho, Paulo Tasso; Silveira, Jose Luz; Tuna, Celso Eduardo; Lamas, Wendell de Queiroz

2013-01-01

This work aims to study the thermodynamic, ecological and fluid-dynamic aspects of a circulating fluidized bed gasifier using sugar cane bagasse as biomass, in order to estimate a model of its normal operation. In the initial stage was analysed the composition of biomass selected (sugar cane bagasse) and its lower heating value (LHV) was calculated. The energy balance of the gasifier was done, being the volumetric flow of air, synthesis gas and biomass estimated. Also the power produced by this gasifier was theoretically estimated. Then the circulating fluidized bed gasifier was designed for operation with approximately 100 kg/h of processed biomass. Cross-sectional area of the reactor, feeder size, diameter of the exit zone of the gases and minimum height of the expanded bed were selected. Some bed gasifier hydrodynamic factors were also studied. The minimum fluidization velocity, fluidization terminal velocity, and average fluidizing velocity were calculated, in order to understand the fluid-dynamic behaviour of gasification of this fuel. It was obtained a theoretical model that can support a possible prototype of circulating fluidized bed gasifier biomass. Finally, there were studied the ecological aspects of the gasifier, through an overall methodology. Ecological efficiencies were estimated for two scenarios: first considering the carbon cycle and thereafter disregarding the carbon cycle. In both cases, it can be proved the ecological viability of the project. -- Highlights: • we develop a methodology to size a fluidized bed gasifier. • we validate this methodology comparing to a fixed bed gasifier values. • we aggregate ecological efficiency to this methodology

Self-ignition of coal during in-situ gasification. Thermoanalytical investigations. Selbstentzuendung von Kohlen bei der Untertagevergasung. Thermoanalytische Untersuchungen

Energy Technology Data Exchange (ETDEWEB)

Choi, J O

1986-01-10

The underground gasification of deep coal strata via boreholes presupposes flow ways for the gasifying agent and the gasified media with a sufficiently high degree of permeability. Canal burning during countercurrent flow in low depths has been tested as a technical method for linking boreholes and enhancing gas permeability. For the execution of in situ gasification the control or prevention of the spontaneous ignition of the coal under high pressure should not be ignored, because of self-ignition resulting from canal burning in the linking phase. To investigate enthalpy change during the oxidation of coal under various conditions, a device for differential thermal analysis (DTA) was developed and constructed with which temperature development as a result of oxidation in a flowing pressure-gas atmosphere could be observed. A caloric calibration of the device permitted a direct inference of enthalpic difference from differential thermal potential as a measured value. With a regression model for reaction kinetics, the intensity of heat development was linked with kinetic data; this permitted a description of the dependence of the oxidation process on temperature and material concentration. From the interconnections discovered between the carbonization degree and enthalpy change during oxidation we may conclude that the oxidation process is controlled by the emergence of thermal decomposition products. The heat tonality diagram of the DTA of coal oxidation can be divided into three phases and interpreted in connection with the different degrees of carbonization. The results of the investigation reveal that inactivation of the coal before the actual process of linking is of considerable importance. (MOS).

Long-Term Demonstration of Hydrogen Production from Coal at Elevated Temperatures Year 6 - Activity 1.12 - Development of a National Center for Hydrogen Technology

Energy Technology Data Exchange (ETDEWEB)

Stanislowski, Joshua; Tolbert, Scott; Curran, Tyler; Swanson, Michael

2012-04-30

The Energy & Environmental Research Center (EERC) has continued the work of the National Center for Hydrogen Technology® (NCHT®) Program Year 6 Task 1.12 project to expose hydrogen separation membranes to coal-derived syngas. In this follow-on project, the EERC has exposed two membranes to coal-derived syngas produced in the pilot-scale transport reactor development unit (TRDU). Western Research Institute (WRI), with funding from the State of Wyoming Clean Coal Technology Program and the North Dakota Industrial Commission, contracted with the EERC to conduct testing of WRI’s coal-upgrading/gasification technology for subbituminous and lignite coals in the EERC’s TRDU. This gasifier fires nominally 200–500 lb/hour of fuel and is the pilot-scale version of the full-scale gasifier currently being constructed in Kemper County, Mississippi. A slipstream of the syngas was used to demonstrate warm-gas cleanup and hydrogen separation using membrane technology. Two membranes were exposed to coal-derived syngas, and the impact of coal-derived impurities was evaluated. This report summarizes the performance of WRI’s patent-pending coalupgrading/ gasification technology in the EERC’s TRDU and presents the results of the warm-gas cleanup and hydrogen separation tests. Overall, the WRI coal-upgrading/gasification technology was shown to produce a syngas significantly lower in CO2 content and significantly higher in CO content than syngas produced from the raw fuels. Warm-gas cleanup technologies were shown to be capable of reducing sulfur in the syngas to 1 ppm. Each of the membranes tested was able to produce at least 2 lb/day of hydrogen from coal-derived syngas.

K-capture by Al-Si based Additives in an Entrained Flow Reactor

DEFF Research Database (Denmark)

Wang, Guoliang; Jensen, Peter Arendt; Wu, Hao

2016-01-01

A water slurry, consisting of KCl and Al-Si based additives (kaolin and coal fly ash) was fed into an entrained flow reactor (EFR) to study the K-capturing reaction of the additives at suspension-fired conditions. Solid products collected from the reactor were analysed with respect to total...... of KCl to K-aluminosilicate decreased. When reaction temperature increased from 1100 °C to 1450 °C, the conversion of KCl does not change significantly, which differs from the trend observed in fixed-bed reactor....

The production of synthetic material gas (SNG) from pit coal by a combined auto-allothermic steam gasification

International Nuclear Information System (INIS)

Buch, A.

1975-01-01

The steam gasification of pit coal requires temperatures which cannot yet be reached with the present state of HTGR technology for material technical reasons. The use of nuclear heat thus remains limited to some fields of application outside the gasifier, which are specified. The production costs of synthetic natural gas from autothermal gasification on the one hand, and from combined auto-allothermal gasification on the other hand are calculated considering the heat price of pit coal and of the selling price of electrical energy and are compared. (GG/LH) [de

Modelling of a downdraft gasifier fed by agricultural residues

International Nuclear Information System (INIS)

Antonopoulos, I.-S.; Karagiannidis, A.; Gkouletsos, A.; Perkoulidis, G.

2012-01-01

Highlights: ► Development of software for downdraft gasification simulation. ► Prediction of the syngas concentration. ► Prediction of the syngas heating value. ► Investigation of the temperature effect in reduction zone in syngas concentration. - Abstract: A non-stoichiometric model for a downdraft gasifier was developed in order to simulate the overall gasification process. Mass and energy balances of the gasifier were calculated and the composition of produced syngas was predicted. The capacity of the modeled gasifier was assumed to be 0.5 MW, with an Equivalence Ratio (EQ) of 0.45. The model incorporates the chemical reactions and species involved, while it starts by selecting all species containing C, H, and O, or any other dominant elements. Olive wood, miscanthus and cardoon were tested in the formulated model for a temperature range of 800–1200 °C, in order to examine the syngas composition and the moisture impact on the supplied fuel. Model results were then used in order to design an olive wood gasification reactor.

The R.D.F. gasifier of Florentine area

Energy Technology Data Exchange (ETDEWEB)

Barducci, G. [Studio Tecnico di Ingegneria Ambientale, Firenze (Italy)

1993-12-31

L.E.G. (Low Energy Gas) from large biomass gasification plants, to be used as a fuel for electricity production, is a suitable means for adding value -- from an energetic point of view -- to the R.D.F. (Refuse Derived Fuel) and to the agricultural and forestry residues. R.D.F. can be converted to a clean gas turbine fuel by gasification that consists in a partial combustion with oxygen or air and steam. In that sense it seems worthwhile to analyze the capacity of a gasifier such as the Greve in Chianti`s recirculating fluidized bed gasifier. The world`s first full-scale R.D.F. gasification plant has been designed in Florence; it is now realized in Greve in Chianti and, at the moment, is starting the industrial management. The plant is designed to gasify 200 t/d of pelletized R.D.F. producing about 17.000/19.000 Nmc/h of low energy gas (LEG) with a net calorific value (NCV) of about 5 MJ/Nmc and a total energy content (at the outlet of the gasifiers) of about 7.5 MJ/Nmc. The produced LEG will be partly burned on site for power production while partly will be cooled, dedusted and transported to the kiln of the adjacent cement factory. The design idea of R.D.F. gasification starts from field of waste treatment and recycling and develops new, advanced technical and economical sinergy with the field of industrial production and electric power generation. The gasification of fuels derived from selected wastes (and/or industrial refuse) and the exploitation of the lean gas produced is the most advanced point in the development of heat conversion processes.

MINIMIZATION OF CARBON LOSS IN COAL REBURNING

International Nuclear Information System (INIS)

Lissianski, Vitali V.; Loc Ho; Maly, Peter M.; Zamansky, Vladimir M.

2002-01-01

This project develops Fuel-Flexible Reburning (FFR), which combines conventional reburning and Advanced Reburning (AR) technologies with an innovative method of delivering coal as the reburning fuel. The FFR can be retrofit to existing boilers and can be configured in several ways depending on the boiler, coal characteristics, and NO x control requirements. Fly ash generated by the technology will be a saleable byproduct for use in the cement and construction industries. FFR can also reduce NO x by 60%-70%, achieving an emissions level of 0.15 lb/10 6 Btu in many coal-fired boilers equipped with Low NO x Burners. Total process cost is expected to be one third to one half of that for Selective Catalytic Reduction (SCR). Activities during reporting period included design, manufacture, assembly, and shake down of the coal gasifier and pilot-scale testing of the efficiency of coal gasification products in FFR. Tests were performed in a 300 kW Boiler Simulator Facility. Several coals with different volatiles content were tested. Data suggested that incremental increase in the efficiency of NO x reduction due to the gasification was more significant for less reactive coals with low volatiles content. Experimental results also suggested that the efficiency of NO x reduction in FFR was higher when air was used as a transport media. Up to 14% increase in the efficiency of NO x reduction in comparison with that of basic reburning was achieved with air transport. Temperature and residence time in the gasification zone also affected the efficiency of NO x reduction

High Performance Gasification with the Two-Stage Gasifier

DEFF Research Database (Denmark)

Gøbel, Benny; Hindsgaul, Claus; Henriksen, Ulrik Birk

2002-01-01

, air preheating and pyrolysis, hereby very high energy efficiencies can be achieved. Encouraging results are obtained at a 100 kWth laboratory facility. The tar content in the raw gas is measured to be below 25 mg/Nm3 and around 5 mg/Nm3 after gas cleaning with traditional baghouse filter. Furthermore...... a cold gas efficiency exceeding 90% is obtained. In the original design of the two-stage gasification process, the pyrolysis unit consists of a screw conveyor with external heating, and the char unit is a fixed bed gasifier. This design is well proven during more than 1000 hours of testing with various...... fuels, and is a suitable design for medium size gasifiers....

Evaluation of the ignition behaviour of coals and blends

Energy Technology Data Exchange (ETDEWEB)

J. Faundez; F. Rubiera; X. Garcia; A. Arenillas; A.L. Gordon; J.J. Pis [CSIC, Instituto Nacional del Carbon, Oviedo (Spain). Department of Energy and Environment

2003-07-01

An experimental study about ignition of coals and blends was carried out by using an entrained flow reactor (EFR) with continuous feed. Seven coals of varying rank, from subbituminous to semianthracite, were tested and evolving gases (O{sub 2}, CO, CO{sub 2}, NO) were measured. The ignition temperature was evaluated from the evolution profiles of these gases, and correlated inversely to the reactivity of coals, as reflected by increasing values of ignition temperatures in the sequence subbituminous, high volatile bituminous, low volatile bituminous and semianthracite coals. Mechanism of ignition varied from an heterogeneous mechanism (for subbituminous, low volatile bituminous and semianthracite coals) to an homogeneous mechanism (for high volatile bituminous coal). Experiments with coal blends showed that if a low volatile bituminous coal is blended with a high volatile bituminous coal, the latter determines the value of the ignition temperature and ignition mechanism of the blend, when its percentage in the blend is 50% or higher. For blends of subbituminous and high volatile bituminous coals, the ignition mechanism of the blend is determined by the ignition mechanism of the coal with a higher content in the blend. 12 refs., 9 figs., 1 tab.

Simulation of the biomass updraft gasifier

Energy Technology Data Exchange (ETDEWEB)

Teislev, B.

2006-07-15

A consistent (steady state, one-dimensional) mathematical model for a biomass updraft gasifier has been developed based on mass- and energy balances and assuming ideal mixtures of gases and solids. The gases considered are 0{sub 2}, N{sub 2}, H{sub 2}O, CO{sub 2}, H{sub 2}, CO, CH{sub 4} and TAR and the solids are Ash, Carbon, dry Wood and HzO moisture and described by their partial densities in the gasifier bed, together with their axial velocities and temperature. The processes considered are Carbon Oxidation, H{sub 2}0 and CO{sub 2} reduction, the Water Gas Shift process, dry Wood Pyrolysis and Moist Biomass Drying and are described by their temperature and concentration dependant reaction rates. The same mathematical formulation is used throughout the reactor and the methodology used is to solve the resulting 16 partial and algebraic equations (with 16 variables, 8 gaseous partial densities, 4 solids partial densities, 2 velocities and 2 temperatures) in a Newton-Raphson approach using variable length of the integration step. The transition through oxidation and reduction and the passage through the drying zone has been preliminary verified to be in accordance with experimental evidence, but the software developed has not yet been able to describe the transition to pyrolysis and drying and therefore, the final product gas composition from the updraft gasifier has not been verified (apart from verification using a zero-dimensional model). For use in further work an Addendum describing the approach in the form of a 'pseudo code' (including several comments for readers not conversant with the programming language used in the present work - Visual Basic) is included. (au)

Theoretical study on composition of gas produced by coal gasification; Sekitan gas ka de seiseisuru gas no sosei ni kansuru kosatsu (HYCOL data no doteki kaiseki)

Energy Technology Data Exchange (ETDEWEB)

Kaiho, M.; Yasuda, H.; Kobayashi, M.; Yamada, O.; Soneda, Y.; Makino, M. [National Institute for Resources and Environment, Tsukuba (Japan)

1996-10-28

In relation to considerations on composition of gas produced by coal gasification, the HYCOL hydrogen generation process data were analyzed. From the fact that CO concentration (Y) decreases linearly with CO2 concentration (X), element balance of gasification of reacted coal was used to introduce a reaction analysis equation. The equation includes a term of oxygen excess {Delta}(amount of oxygen consumed for combustion of CO and H2 in excess of the theoretical amount), derived by subtracting the stoichiometric oxygen amount used to gasify coal into CO and H2 from the consumed oxygen amount. The {Delta} can be used as a reference to oxygen utilization efficiency. An equation for the {Delta} was introduced. Also introduced was a term for steam decomposition amount derived by subtracting the generated steam from the supplied steam. These terms may be used as a clue to permeate into the gasifying reaction process. This suggestion was discussed by applying the terms to gas composition value during operation. According to the HYCOL analysis, when a gasification furnace is operated at higher than the reference oxygen amount, coal supply variation is directly reflected to the combustion reaction, making the {Delta} distribution larger. In an inverse case, unreacted carbon remains in the furnace due to oxygen shortage, and shift reaction may occur more easily even if oxygen/coal supply ratio varies. 6 figs., 1 ref.

Operation of a semi-technical pilot plant for nuclear aided steam gasification of coal

International Nuclear Information System (INIS)

Kirchhoff, R.; Heek, K.H. van; Juentgen, H.; Peters, W.

1984-01-01

After intensive investigations on a small scale, the principle of the process has been tested in a semi-technical pilot plant. In its gasifier a fluidized bed of approx. 1 m 2 cross-section and of up to 4 m height is operated at 40 bar. Heat is supplied to the bed from an immersed heat exchanger with helium flowing through it, which is heated electrically. The plant was commissioned in 1976 and has been in hot operation for approx. 23000 h, over 13000 h whereof account for coal gasification. Roughly 1600 t of coal have been put through. During recent years the processing of German caking long-flame gas coal and the marked improvement of the process by the use of catalysts have been demonstrated successfully. (orig.)

Possibilities of using pulverized non coking coals in ironmaking

Energy Technology Data Exchange (ETDEWEB)

Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

1977-08-01

The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

The prediction and representation of phase equilibria and physicochemical properties in complex coal ash slag systems

Energy Technology Data Exchange (ETDEWEB)

E. Jak; A. Kondratiev; S. Christie; P.C. Hayes [Centre for Coal in Sustainable Development (CCSD), Brisbane (Australia)

2003-07-01

A range of problems in coal utilisation technologies, including ash slag flow in slagging gasifiers, deposit formation, slagging, fouling, fusibility tests, fluxing, blending etc, are related to the melting behaviour of the mineral matter in the coal. To assist with solving these practical issues i) thermodynamic modelling of phase equilibria, and ii) viscosity modelling studies are being undertaken at the Pyrometallurgy Research Centre (The University of Queensland, Australia) with support from the Collaborative Research Centre for Coal in Sustainable Development (CCSD). The thermodynamic modelling has been carried out using the computer system FactSage, which is used for the calculation of multi-phase slag / solid / gas / matte / alloy / salt equilibria in multi-component systems of industrial interest. A modified quasi-chemical solution model is used for the liquid slag phase. New model optimisations have been carried out, which have significantly improved the accuracy of the thermodynamic models for coal combustion processes. Viscosity modelling, using a modified Urbain formalism, is carried out in conjunction with FactSage calculations to predict the viscosities of fully liquid as well as heterogeneous, partly crystallised slags. Custom designed software packages are developed using these fundamental models for wider use by industrial researchers and engineers, and for incorporation as process control modules. The new custom-designed computer software package can be used to produce limiting operability diagrams for slag systems. These diagrams are used to describe phase equilibria and physico-chemical properties in complex slag systems. The approach is illustrated with calculations on the system SiO{sub 2}-Al{sub 2}O{sub 3}-FeO-Fe{sub 2}O{sub 3}-CaO at metallic iron saturation, slags produced in coal slagging gasifiers. 28 refs., 7 figs., 1 tab.

Development of Mercury and Hydrogen Chloride Emission Monitors for Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

G. Norton; D. Eckels; C. Chriswell

2001-02-26

The gas conditioning issues involved with coal gasification streams are very complex and do not have simple solutions. This is particularly true in view of the fact that the gas conditioning system must deal with tars, high moisture contents, and problems with NH{sub 3} without affecting low ppb levels of Hg, low levels (low ppm or less) of HCl, or the successful operation of conditioner components and analytical systems. Those issues are far from trivial. Trying to develop a non-chemical system for gas conditioning was very ambitious in view of the difficult sampling environment and unique problems associated with coal gasification streams. Although a great deal was learned regarding calibration, sample transport, instrumentation options, gas stream conditioning, and CEM design options, some challenging issues still remain. Sample transport is one area that is often not adequately considered. Because of the gas stream composition and elevated temperatures involved, special attention will need to be given to the choice of materials for the sample line and other plumbing components. When using gas stream oxidation, there will be sample transport regions under oxidizing as well as reducing conditions, and each of those regions will require different materials of construction for sample transport. The catalytic oxidation approach worked well for removal of tars and NH{sub 3} on a short term basis, but durability issues related to using the catalyst tube during extended testing periods still require study.

Japan`s sunshine project. 17.. 1992 annual summary of coal liquefaction and gasification

Energy Technology Data Exchange (ETDEWEB)

1993-09-01

This report describes the achievement of coal liquefaction and gasification technology development in the Sunshine Project for FY 1992. It presents the research and development of coal liquefaction which includes studies on reaction mechanism of coal liquefaction and catalysts for coal liquefaction, the research and development of coal gasification technologies which includes studies on gasification characteristics of various coals and improvement of coal gasification efficiency, the development of bituminous coal liquefaction which includes engineering, construction and operation of a bituminous coal liquefaction pilot plant and research by a process supporting unit (PSU), the development of brown coal liquefaction which includes research on brown coal liquefaction with a pilot plant and development of techniques for upgrading coal oil from brown coal, the development of common base technologies which includes development of slurry letdown valves and study on upgrading technology of coal-derived distillates, the development of coal-based hydrogen production technology with a pilot plant, the development of technology for entrained flow coal gasification, the assessment of coal hydrogasification, and the international co-operation. 4 refs., 125 figs., 39 tabs.

Simulation of the biomass updraft gasifier

Energy Technology Data Exchange (ETDEWEB)

Teislev, B.

2006-07-15

A consistent (steady state, one-dimensional) mathematical model for a biomass updraft gasifier has been developed based on mass- and energy balances and assuming ideal mixtures of gases and solids. The gases considered are 0{sub 2}, N{sub 2}, H{sub 2}0, CO{sub 2}, H{sub 2}, CO, CH{sub 4} and TAR and the solids are Ash, Carbon, dry Wood and H{sub 2}O moisture and described by their partial densities in the gasifier bed - together with their axial velocities and temperature. The processes considered are Carbon Oxidation, H{sub 2}0 and CO{sub 2} reduction, the Water Gas Shift process, dry Wood Pyrolysis and Moist Biomass Drying and are described by their temperature and concentration dependant reaction rates. The same mathematical formulation is used throughout the reactor and the methodology used is to solve the resulting 16 partial and algebraic equations (with 16 variables - 8 gaseous partial densities, 4 solids partial densities, 2 velocities and 2 temperatures) in a Newton-Raphson approach using variable length of the integration step. The transition through oxidation and reduction and the passage through the drying zone has been preliminary verified to be in accordance with experimental evidence, but the software developed has not yet been able to describe the transition to pyrolysis and drying and therefore, the final product gas composition from the updraft gasifier has not been verified (apart from verification using a zero-dimensional model). For use in further work an Addendum describing the approach in the form of a 'pseudo code' (including several comments for readers not conversant with the programming language used in the present work - Visual Basic) is included. (au)

Modeling and Prediction of Coal Ash Fusion Temperature based on BP Neural Network

Directory of Open Access Journals (Sweden)

Miao Suzhen

2016-01-01

Full Text Available Coal ash is the residual generated from combustion of coal. The ash fusion temperature (AFT of coal gives detail information on the suitability of a coal source for gasification procedures, and specifically to which extent ash agglomeration or clinkering is likely to occur within the gasifier. To investigate the contribution of oxides in coal ash to AFT, data of coal ash chemical compositions and Softening Temperature (ST in different regions of China were collected in this work and a BP neural network model was established by XD-APC PLATFORM. In the BP model, the inputs were the ash compositions and the output was the ST. In addition, the ash fusion temperature prediction model was obtained by industrial data and the model was generalized by different industrial data. Compared to empirical formulas, the BP neural network obtained better results. By different tests, the best result and the best configurations for the model were obtained: hidden layer nodes of the BP network was setted as three, the component contents (SiO2, Al2O3, Fe2O3, CaO, MgO were used as inputs and ST was used as output of the model.

Possibility study of gasifier with axial circulating flue gas for reducing Tar

Science.gov (United States)

Poowadin, T.; Polsongkram, M.; Khantikomol, P.

2018-01-01

This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

Detailed model for practical pulverized coal furnaces and gasifiers

Energy Technology Data Exchange (ETDEWEB)

Philips, S.D.; Smoot, L.D.

1989-08-01

The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

Blending effects on coal burnout and NO emissions

Energy Technology Data Exchange (ETDEWEB)

B. Arias; R. Backreedy; A. Arenillas; J.M. Jones; F. Rubiera; M. Pourkashanian; A. Williams; J.J. Pis [Instituto Nacional del Carbon, CSIC Oviedo (Spain)

2003-07-01

In this work, the combustion behaviour of individual coals of different rank and their blends was evaluated. The study was focused on burnout and NO emissions during blend combustion. Preliminary combustion tests of the coals and their blends were carried out in a thermogravimetric analyser (TGA). Some characteristic temperatures were obtained to evaluate the combustibility of the samples. These temperatures indicate an improvement in the combustibility of the less reactive coal when it is blended. An entrained flow reactor (EFR) was employed to study the behaviour of the samples at high heating rates and short residence times. Burnout and NO emissions were measured during EFR combustion tests. In some blends the results can be predicted from the weighted average of the values of the individual coals. However, other blends show an increase, from the averaged values, in burnout and especially in NO emissions. 14 refs., 10 figs., 3 tabs.

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

To study the influence of local conditions on the reaction between gaseous KCl and kaolin or coal fly ash experiments were done on CHECs electrically heated entrained flow reactor, which can simulate the local conditions in suspension fired boilers. The experimental results were compared with mod...

Methanol production via pressurized entrained flow biomass gasification – Techno-economic comparison of integrated vs. stand-alone production

International Nuclear Information System (INIS)

Andersson, Jim; Lundgren, Joakim; Marklund, Magnus

2014-01-01

The main objective with this work was to investigate techno-economically the opportunity for integrated gasification-based biomass-to-methanol production in an existing chemical pulp and paper mill. Three different system configurations using the pressurized entrained flow biomass gasification (PEBG) technology were studied, one stand-alone plant, one where the bark boiler in the mill was replaced by a PEBG unit and one with a co-integration of a black liquor gasifier operated in parallel with a PEBG unit. The cases were analysed in terms of overall energy efficiency (calculated as electricity-equivalents) and process economics. The economics was assessed under the current as well as possible future energy market conditions. An economic policy support was found to be necessary to make the methanol production competitive under all market scenarios. In a future energy market, integrating a PEBG unit to replace the bark boiler was the most beneficial case from an economic point of view. In this case the methanol production cost was reduced in the range of 11–18 Euro per MWh compared to the stand-alone case. The overall plant efficiency increased approximately 7%-units compared to the original operation of the mill and the non-integrated stand-alone case. In the case with co-integration of the two parallel gasifiers, an equal increase of the system efficiency was achieved, but the economic benefit was not as apparent. Under similar conditions as the current market and when methanol was sold to replace fossil gasoline, co-integration of the two parallel gasifiers was the best alternative based on received IRR. - Highlights: • Techno-economic results regarding integration of methanol synthesis processes in a pulp and paper mill are presented. • The overall energy efficiency increases in integrated methanol production systems compared to stand-alone production units. • The economics of the integrated system improves compared to stand-alone alternatives. • Tax

Optimization of hydrogen and syngas production from PKS gasification by using coal bottom ash.

Science.gov (United States)

Shahbaz, Muhammad; Yusup, Suzana; Inayat, Abrar; Patrick, David Onoja; Pratama, Angga; Ammar, Muhamamd

2017-10-01

Catalytic steam gasification of palm kernel shell is investigated to optimize operating parameters for hydrogen and syngas production using TGA-MS setup. RSM is used for experimental design and evaluating the effect of temperature, particle size, CaO/biomass ratio, and coal bottom ash wt% on hydrogen and syngas. Hydrogen production appears highly sensitive to all factors, especially temperature and coal bottom ash wt%. In case of syngas, the order of parametric influence is: CaO/biomass>coal bottom ash wt%>temperature>particle size. The significant catalytic effect of coal bottom ash is due to the presence of Fe 2 O 3 , MgO, Al 2 O 3 , and CaO. A temperature of 692°C, coal bottom ash wt% of 0.07, CaO/biomass of 1.42, and particle size of 0.75mm are the optimum conditions for augmented yield of hydrogen and syngas. The production of hydrogen and syngas is 1.5% higher in the pilot scale gasifier as compared to TGA-MS setup. Copyright © 2017 Elsevier Ltd. All rights reserved.

Three-field modeling with droplet entrainment and de-entrainment models for TRAC-M

International Nuclear Information System (INIS)

Lee, Sang Ik

2005-02-01

A three-field modeling has been developed and implemented to the basic one-dimensional components of TRAC-M/F90 (Modernized Transient Reactor Analysis Code, Fortran90) to improve the estimation of the behavior of droplet entrainment. the divide and conquer algorithmic technique is adjusted for the implementation after considering the verifications. The governing equations are composed of the conservation equations of each field with thermal-equilibrium assumption between the two liquid fields. As a result, three momentum equations, four mass equations including noncondensable gas mass equation and two energy equations are used. In the development of the momentum equation for an entrained droplet, two different kinds of approaches are tested: the simple force balance on a single droplet and the field-type equation based on the continuum assumption. The first showed unstable nature and the latter was chosen. All of the necessary empirical correlations were obtained from literatures, in particular, the physical models of COBRA-TF. The sensitivities of each empirical correlation were investigated where the effect of droplet diameter and droplet drag was found to be negligible. The advantages of the SETS numerical scheme in comparison with the semi-implicit nimerical scheme were addressed in the simulation time and the maximum allowed time-step size. Finally, the simulations of Collier and Hewitt's experiment were performed and it is concluded that the three-field model developed in the present study is reasonable. The predictions by the present code agree with the measured values within the RMS errors of 16.5% and 9.6% in the entrained liquid mass flow rates and the pressure gradients, respectively. Assessment on the physical models is performed. The wall and interfacial drag models were determined at first. After that, the assessments of entrainment model were performed. Wurtz's entrainment model, which was used in COBRA-TF and Kataoka and Ishii's model, were mainly

Low and medium heating value coal gas catalytic combustor characterization

Science.gov (United States)

Schwab, J. A.

1982-01-01

Catalytic combustion with both low and medium heating value coal gases obtained from an operating gasifier was demonstrated. A practical operating range for efficient operation was determined, and also to identify potential problem areas were identified for consideration during stationary gas turbine engine design. The test rig consists of fuel injectors, a fuel-air premixing section, a catalytic reactor with thermocouple instrumentation and a single point, water cooled sample probe. The test rig included inlet and outlet transition pieces and was designed for installation into an existing test loop.

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

International Nuclear Information System (INIS)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-01

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO(sub x) pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

Development of sustainable coal to liquid processes: Minimising process CO2 emissions

Directory of Open Access Journals (Sweden)

S. Kauchali

2017-12-01

Full Text Available Traditional coal-to-liquid (CTL plants are synonymous with the production of carbon dioxide. Coal may be gasified in the presence of steam and oxygen to produce gas comprising carbon dioxide (CO2, carbon monoxide (CO, methane (CH4, hydrogen (H2 and steam (H2O. The gases can be reacted to a myriad of chemicals and fuels via the Fischer-Tropsch (FT reaction. However, excess carbon dioxide is generated via the Water-Gas-Shift reaction during preparation of CO:H2 ratios for FT. Here, a process development is represented on a CHO phase diagram, where unique regions are identified for autothermal operations for coal conversion. Considerations are given to develop idealised processes for the production of liquid chemicals from coal which emit minimal process CO2, require minimal energy input and do not require steam. This is achieved by co-feeding coal with methane and identifying endothermic-exothermic process pairs for methane-coal dry reforming. Furthermore, it is shown that a preferred method to produce liquid fuels from coal is by first creating dimethyl ether (DME as an intermediate, followed by the dehydration of DME to liquid fuels (gasoline range. For this route, via DME, the CO2 emission was found to be four times less than idealised CTL processes. Keywords: Gasification, Reforming, Coal to liquid, Carbon dioxide, Autothermal, Fischer tropsch

Staged fluidized-bed coal combustor for boiler retrofit

International Nuclear Information System (INIS)

Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

1991-01-01

The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

Prediction of the working parameters of a wood waste gasifier through an equilibrium model

Energy Technology Data Exchange (ETDEWEB)

Altafini, Carlos R.; Baretto, Ronaldo M. [Caxias do Sul Univ., Dept. of Mechanical Engineering, Caxias do Sul, RS (Brazil); Wander, Paulo R. [Caxias do Sul Univ., Dept. of Mechanical Engineering, Caxias do Sul, RS (Brazil); Federal Univ. of Rio Grande do Sul State (UFRGS), Mechanical Engineering Postgraduation Program (PROMEC), RS (Brazil)

2003-10-01

This paper deals with the computational simulation of a wood waste (sawdust) gasifier using an equilibrium model based on minimization of the Gibbs free energy. The gasifier has been tested with Pinus Elliotis sawdust, an exotic specie largely cultivated in the South of Brazil. The biomass used in the tests presented a moisture of nearly 10% (wt% on wet basis), and the average composition results of the gas produced (without tar) are compared with the equilibrium models used. Sensitivity studies to verify the influence of the moisture sawdust content on the fuel gas composition and on its heating value were made. More complex models to reproduce with better accuracy the gasifier studied were elaborated. Although the equilibrium models do not represent the reactions that occur at relatively high temperatures ( {approx_equal} 800 deg C) very well, these models can be useful to show some tendencies on the working parameter variations of a gasifier. (Author)

Thermodynamic Model for Updraft Gasifier with External Recirculation of Pyrolysis Gas

Directory of Open Access Journals (Sweden)

Fajri Vidian

2016-01-01

Full Text Available Most of the thermodynamic modeling of gasification for updraft gasifier uses one process of decomposition (decomposition of fuel. In the present study, a thermodynamic model which uses two processes of decomposition (decomposition of fuel and char is used. The model is implemented in modification of updraft gasifier with external recirculation of pyrolysis gas to the combustion zone and the gas flowing out from the side stream (reduction zone in the updraft gasifier. The goal of the model obtains the influences of amount of recirculation pyrolysis gas fraction to combustion zone on combustible gas and tar. The significant results of modification updraft are that the increases amount of recirculation of pyrolysis gas will increase the composition of H2 and reduce the composition of tar; then the composition of CO and CH4 is dependent on equivalence ratio. The results of the model for combustible gas composition are compared with previous study.

Carbon formation and metal dusting in advanced coal gasification processes

Energy Technology Data Exchange (ETDEWEB)

DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

1997-02-01

The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

Research and development to prepare and characterize robust coal/biomass mixtures for direct co-feeding into gasification systems

Energy Technology Data Exchange (ETDEWEB)

Felix, Larry [Inst. Of Gas Technology, Des Plaines, IL (United States); Farthing, William [Inst. Of Gas Technology, Des Plaines, IL (United States); Hoekman, S. Kent [Inst. Of Gas Technology, Des Plaines, IL (United States)

2014-12-31

This project was initiated on October 1, 2010 and utilizes equipment and research supported by the Department of Energy, National Energy Technology Laboratory, under Award Number DE- FE0005349. It is also based upon previous work supported by the Department of Energy, National Energy Technology Laboratory, under Award Numbers DOE-DE-FG36-01GOl1082, DE-FG36-02G012011 or DE-EE0000272. The overall goal of the work performed was to demonstrate and assess the economic viability of fast hydrothermal carbonization (HTC) for transforming lignocellulosic biomass into a densified, friable fuel to gasify like coal that can be easily blended with ground coal and coal fines and then be formed into robust, weather-resistant pellets and briquettes.

Slagging Behavior of Straw and Corn Stover and the Fate of Potassium under Entrained-Flow Gasification Conditions

Energy Technology Data Exchange (ETDEWEB)

Leiser, S.; Cieplik, M.K.; Smit, R. [Energy research Centre of the Netherlands ECN, Post Office Box 1, 1755 ZG Petten (Netherlands)

2013-07-01

The behavior of straw and corn stover (non-food agricultural residues potentially available for power generation) was studied in a lab-scale reactor under entrained-flow gasification conditions typical for existing integrated gasification combined cycle power systems. This experimental work was assisted by a range of ash-specific analyses and thermodynamic modeling to gain insights into both the physics and chemistry of ash formation and melting behavior. It was observed that, although the major part of the primarily siliceous native ash promptly forms a molten slag, much of the alkalis are evaporated into the syngas. These gas-borne alkalis can potentially cause aerosol formation in the gasifier, gas quench, syngas cooler, and quench systems, resulting in both operating problems (fouling) and emission issues. To minimize the alkali release from straw and corn stover, the addition of an additive (clay) has been proven to be a highly promising method without the negative effects for the melting behavior of the slag.

Japan`s Sunshine Project. 1991 annual summary of coal liquefaction and gasification; 1991 nendo sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gas ka

Energy Technology Data Exchange (ETDEWEB)

1992-07-01

Out of the research and development on the 1991 Sunshine Project, the results of coal liquefaction/gasification are reported. The basic research of coal liquefaction/gasification is conducted. The research plan for a 150 ton/day scale pilot plant (PP) is worked out for the development of bituminous coal liquefaction technology by NEDOL process. Data of PSU (Process Support Units) operation, especially, are studied. Concerning the data obtained through dismantling of the 50 ton/day PP in Australia which uses Australian Victoria coal due to completion of its operation and also obtained from its support research, they are reflected in the design of a demonstration plant, and the results are arranged for study. Research and development on refining technology of coal-derived liquid such as Illinois coal liquid and on application technology of its products are made. For the development of coal-use hydrogen production technology, conducted is the research of a high temperature gasification PP by entrained flow bed process which is the core of the coal gasification technology. Elementary study with a 2 ton/day furnace is made for the development of the entrained flow bed coal gasification combined cycle power generation system. Also conducted are PP construction, adjusting operation and the overall research operation.

Visual cortex entrains to sign language.

Science.gov (United States)

Brookshire, Geoffrey; Lu, Jenny; Nusbaum, Howard C; Goldin-Meadow, Susan; Casasanto, Daniel

2017-06-13

Despite immense variability across languages, people can learn to understand any human language, spoken or signed. What neural mechanisms allow people to comprehend language across sensory modalities? When people listen to speech, electrophysiological oscillations in auditory cortex entrain to slow ([Formula: see text]8 Hz) fluctuations in the acoustic envelope. Entrainment to the speech envelope may reflect mechanisms specialized for auditory perception. Alternatively, flexible entrainment may be a general-purpose cortical mechanism that optimizes sensitivity to rhythmic information regardless of modality. Here, we test these proposals by examining cortical coherence to visual information in sign language. First, we develop a metric to quantify visual change over time. We find quasiperiodic fluctuations in sign language, characterized by lower frequencies than fluctuations in speech. Next, we test for entrainment of neural oscillations to visual change in sign language, using electroencephalography (EEG) in fluent speakers of American Sign Language (ASL) as they watch videos in ASL. We find significant cortical entrainment to visual oscillations in sign language sign is strongest over occipital and parietal cortex, in contrast to speech, where coherence is strongest over the auditory cortex. Nonsigners also show coherence to sign language, but entrainment at frontal sites is reduced relative to fluent signers. These results demonstrate that flexible cortical entrainment to language does not depend on neural processes that are specific to auditory speech perception. Low-frequency oscillatory entrainment may reflect a general cortical mechanism that maximizes sensitivity to informational peaks in time-varying signals.

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

Measurement and modeling of advanced coal conversion processes. Annual report, October 1990--September 1991

Energy Technology Data Exchange (ETDEWEB)

Solomon, P.R.; Serio, M.A.; Hamblen, D.G.; Smoot, L.D.; Brewster, B.S. [Advanced Fuel Research, Inc., East Hartford, CT (United States)]|[Brigham Young Univ., Provo, UT (United States)

1991-12-31

The overall objective of this program is the development of predictive capability for the design, scale up, simulation, control and feedstock evaluation in advanced coal conversion devices. This program will merge significant advances made in measuring and quantitatively describing the mechanisms in coal conversion behavior. Comprehensive computer codes for mechanistic modeling of entrained-bed gasification. Additional capabilities in predicting pollutant formation will be implemented and the technology will be expanded to fixed-bed reactors.

Biomass Power Generation through Direct Integration of Updraft Gasifier and Stirling Engine Combustion System

Directory of Open Access Journals (Sweden)

Jai-Houng Leu

2010-01-01

Full Text Available Biomass is the largest renewable energy source in the world. Its importance grows gradually in the future energy market. Since most biomass sources are low in energy density and are widespread in space, small-scale biomass conversion system is therefore more competitive than a large stand-alone conversion plant. The current study proposes a small-scale solid biomass power system to explore the viability of direct coupling of an updraft fixed bed gasifier with a Stirling engine. The modified updraft fixed bed gasifier employs an embedded combustor inside the gasifier to fully combust the synthetic gas generated by the gasifier. The flue gas produced by the synthetic gas combustion inside the combustion tube is piped directly to the heater head of the Stirling engine. The engine will then extract and convert the heat contained in the flue gas into electricity automatically. Output depends on heat input. And, the heat input is proportional to the flow rate and temperature of the flue gas. The preliminary study of the proposed direct coupling of an updraft gasifier with a 25 kW Stirling engine demonstrates that full power output could be produced by the current system. It could be found from the current investigation that no auxiliary fuel is required to operate the current system smoothly. The proposed technology and units could be considered as a viable solid biomass power system.

Simulation of the gasification of animal wastes in a dual gasifier using Aspen Plus®

International Nuclear Information System (INIS)

Fernandez-Lopez, M.; Pedroche, J.; Valverde, J.L.; Sanchez-Silva, L.

2017-01-01

Highlights: • The gasification of manure was evaluated using the software Aspen Plus®. • Composition and LHV of the obtained syngas depends on the operating conditions. • CO 2 net emissions for the steam and CO 2 gasification processes were calculated. • Manure steam gasification can be used as feedstock for Fischer-Tropsch. • Manure CO 2 gasification lead to a syngas suitable for energy production. - Abstract: The gasification of an animal waste biomass (manure) in a dual gasifier was studied using the software Aspen Plus®. For this purpose, a model based on a Gibbs free energy reactor was considered. Effects of the gasification temperature, the gasifying/biomass ratio and the use of steam and CO 2 as the gasifying agents on the composition and the low heating value (LHV) of the produced syngas were evaluated. In this sense, the H 2 /CO ratio and the LHV were the parameters calculated to stablish the best operating conditions for the production of either hydrocarbons via Fischer-Tropsch or energy. Furthermore, the CO 2 net emissions generated by the gasification process were also important in the selection of the best operating conditions from an environmental point of view. The obtained results showed that for both gasifying agents the H 2 and CO production was favoured at high temperatures whereas the production of CH 4 and CO 2 was favoured at low ones. On the other hand, the H 2 production was higher when steam was used as the gasifying agent and the formation of CO was enhanced when CO 2 was considered as gasification agent. An increase of the gasifying agent/biomass ratio had a negatively influence on the production of CH 4 , leading to a decrease of the LHV. Therefore, steam as the gasifying agent and high temperatures favoured the obtaining of a syngas suitable for the Fischer-Tropsch process whereas CO 2 and low gasification temperatures enhanced a syngas with a high LHV which could be used for energy production. Finally, the net CO 2

Gasification of rice straw in a fluidized-bed gasifier for syngas application in close-coupled boiler-gasifier systems.

Science.gov (United States)

Calvo, L F; Gil, M V; Otero, M; Morán, A; García, A I

2012-04-01

The feasibility and operation performance of the gasification of rice straw in an atmospheric fluidized-bed gasifier was studied. The gasification was carried out between 700 and 850 °C. The stoichiometric air-fuel ratio (A/F) for rice straw was 4.28 and air supplied was 7-25% of that necessary for stoichiometric combustion. Mass and power balances, tar concentration, produced gas composition, gas phase ammonia, chloride and potassium concentrations, agglomeration tendencies and gas efficiencies were assessed. Agglomeration was avoided by replacing the normal alumina-silicate bed by a mixture of alumina-silicate sand and MgO. It was shown that it is possible to produce high quality syngas from the gasification of rice straw. Under the experimental conditions used, the higher heating value (HHV) of the produced gas reached 5.1 MJ Nm(-3), the hot gas efficiency 61% and the cold gas efficiency 52%. The obtained results prove that rice straw may be used as fuel for close-coupled boiler-gasifier systems. Copyright © 2012 Elsevier Ltd. All rights reserved.

Straw Gasification in a Two-Stage Gasifier

DEFF Research Database (Denmark)

Bentzen, Jens Dall; Hindsgaul, Claus; Henriksen, Ulrik Birk

2002-01-01

- and to maintain a high fuel reactivity, a mixture of phosphorus acid, calcium hydroxide, molasses and water was mixed into the ground pellets. Following the gasifier was running continuously for more than 50 hours as planned. Several tar, gas and particle measurements were carried out during the test, and the ash...

Mathematic modulation of a simulation program for a coal and wood counter-current moving bed gasifier, which includes pyrolysis and drying processes and processes alternatives; Modelagem matematica e simulacao em computador de gaseificador de leito fixo contra-corrente para carvoes e biomassa com inclusao de processos de pirolise, secagem e alternativas do processo

Energy Technology Data Exchange (ETDEWEB)

Souza Santos, M.L. de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)

1985-12-31

A new version of a simulation program for coal and wood counter-current fixed bed gasifier has been completed and provides: all the principal information variables of the process throughout the bed as mass flow and composition for 13 gases and 6 solids, temperature of the gas and solid phases, reaction rates of combustion, gasification, pyrolysis and drying processes; composition, mass flow, temperature, combustion enthalpy and other produced gases physical and chemical properties; possibility of process alternatives analysis as volatiles recycling in order to eliminate tar, double withdrawn of gases and combinations. Comparisons between simulation and experimental results are presented. (author). 26 refs., 1 tab

The UNDP/World Bank monitoring program on small scale biomass gasifiers (BTG's experience on tar measurements)

Energy Technology Data Exchange (ETDEWEB)

Knoef, H.A.M. [Biomass Technology Group BTG, Enschede (Netherlands)

2000-07-01

By the time that small-scale biomass gasifiers were 'rediscovered' and promoted for use in developing countries (1970s), UNDP and the World Bank were well aware of the pitfalls of previous attempts to diffuse decentralized energy technologies. Therefore they decided to initiate a technology assessment programme before endorsing and/or stimulating a widespread gasifier introduction programme in developing countries. On July 1, 1983, the UNDP/WB worldwide Small-scale biomass gasifier monitoring was initiated, which was to {sup c}ollect uniform data on the actual field performance, economics, safety and public acceptability of biomass gasifiers currently operating in developing countries{sup .} For the UNDP/WB program BTG developed a tar measuring protocol which was used at twenty gasifiers worldwide (Indonesia, Philippines, Brazil, Mali, Seychelles, Vanuatu and Burundi). Other parameters monitored include pressure and temperatures at various spots, gasflow, fuel consumption, lubrication oil analyses, gas-composition analyses, emission measurements. The seven year programme showed that most of donor funded projects failed, mainly because there was not sufficient commitment from involved parties. National programs on the utilization of loca available biomass resources mostly failed because the fuel did not suit the requirements of gasifier reactor. In case of proper project design/set-up most of the small scale biomass gasifiers operated without major problems. Examples of such projects are the ones in Balong and Majalengka (Indonesia) Onesua (Vanuatu), Espara Feliz (Brazil) and Dogofiry (Mali). A motivated team of technicians, operators, managers is one the most important items within this respect. Most of the heat gasifiers are installed commercially and are much more successful compared to the subsidized power gasifiers. Local manufactured gasifiers are generally constructed of low quality materials causing frequent technical problems. However, locally

Entrainment in vertical annular two-phase flow

International Nuclear Information System (INIS)

Sawant, Pravin; Ishii, Mamoru; Mori, Michitsugu

2009-01-01

Prediction of amount of entrained droplets or entrainment fraction in annular two-phase flow is essential for the estimation of dryout condition and analysis of post dryout heat transfer in light water nuclear reactors and steam boilers. In this study, air-water and organic fluid (Freon-113) annular flow entrainment experiments have been carried out in 9.4 and 10.2 mm diameter test sections, respectively. Both the experiments covered three distinct pressure conditions and wide range of liquid and gas flow conditions. The organic fluid experiments simulated high pressure steam-water annular flow conditions. In each of the experiments, measurements of entrainment fraction, droplet entrainment rate and droplet deposition rate have been performed by using a liquid film extraction method. A simple, explicit and non-dimensional correlation developed by Sawant et al. (2008a) for the prediction of entrainment fraction is further improved in this study in order to account for the existence of critical gas and liquid flow rates below which no entrainment is possible. Additionally, a new correlation is proposed for the estimation of minimum liquid film flow rate at the maximum entrainment fraction condition. The improved correlation successfully predicted the newly collected air-water and Freon-113 entrainment fraction data. Furthermore, the correlations satisfactorily compared with the air-water, helium-water and air-genklene experimental data measured by Willetts (1987). (author)

Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

International Nuclear Information System (INIS)

Bassyouni, M.; Waheed ul Hasan, Syed; Abdel-Aziz, M.H.; Abdel-hamid, S.M.-S.; Naveed, Shahid; Hussain, Ahmed; Ani, Farid Nasir

2014-01-01

Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO 2 and CH 4 in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H 2 = 56.27%, CO = 21.71%, CO 2 = 18.24%, CH 4 = 3.78%). Increasing steam to biomass ratio increases CO 2 and H 2 at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas

Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

Energy Technology Data Exchange (ETDEWEB)

Bassyouni, M. [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Waheed ul Hasan, Syed [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Abdel-Aziz, M.H., E-mail: helmy2002@gmail.com [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Chemical Engineering Department, Faculty of Engineering, Alexandria University, Alexandria (Egypt); Abdel-hamid, S. M.-S. [Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Naveed, Shahid [Punjab Institute of Contemporary Sciences, 5.5 KM Raiwind Road, Lahore (Pakistan); Hussain, Ahmed [Department of Nuclear Engineering, King Abdulaziz University, Jeddah 21589 (Saudi Arabia); Ani, Farid Nasir [Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, UTM 81310 Johor Bahru (Malaysia)

2014-12-15

Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO{sub 2} and CH{sub 4} in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H{sub 2} = 56.27%, CO = 21.71%, CO{sub 2} = 18.24%, CH{sub 4} = 3.78%). Increasing steam to biomass ratio increases CO{sub 2} and H{sub 2} at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas.

Fiscal 1995 achievement report. Development of entrained bed coal gasification power plant (Part 4 - Pilot plant operation); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

The 200 tons/day entrained bed coal gasification pilot plant constructed for establishing the technology of integrated coal gasification combined cycle was subjected to operational tests, and the fiscal 1995 results are compiled. In fiscal 1995, 1328 hours and 3 minutes (8 gasification operations) was recorded with gasification furnace facility, 899 hours and 53 minutes with the gas clean-up facility, 831 hours and 27 minutes with the gas turbine facility (11 startups for the generation of 6657 MWh), and 1958 hours and 2 minutes with the treatment furnace and 1331 hours and 10 minutes with the denitration unit of the safety/environment-related facility. The details of starts and stops were described in graphs which covered Runs D13, D14-1, D14-2, E1, D15, and A14. Operating procedures were studied and compiled for the plant start/stop schedule, general guidelines, gasification furnace facility, gas clean-up facility (dry type desulfurization facility), gas clean-up facility (dry type dedusting facility), gas turbine facility, real-pressure natural-size combustor test facility, and the safety/environment-related facility. (NEDO)

Uncertainty Quantification Analysis of Both Experimental and CFD Simulation Data of a Bench-scale Fluidized Bed Gasifier

Energy Technology Data Exchange (ETDEWEB)

Shahnam, Mehrdad [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Gel, Aytekin [ALPEMI Consulting, LLC, Phoeniz, AZ (United States); Subramaniyan, Arun K. [GE Global Research Center, Niskayuna, NY (United States); Musser, Jordan [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Dietiker, Jean-Francois [West Virginia Univ. Research Corporation, Morgantown, WV (United States)

2017-10-02

Adequate assessment of the uncertainties in modeling and simulation is becoming an integral part of the simulation based engineering design. The goal of this study is to demonstrate the application of non-intrusive Bayesian uncertainty quantification (UQ) methodology in multiphase (gas-solid) flows with experimental and simulation data, as part of our research efforts to determine the most suited approach for UQ of a bench scale fluidized bed gasifier. UQ analysis was first performed on the available experimental data. Global sensitivity analysis performed as part of the UQ analysis shows that among the three operating factors, steam to oxygen ratio has the most influence on syngas composition in the bench-scale gasifier experiments. An analysis for forward propagation of uncertainties was performed and results show that an increase in steam to oxygen ratio leads to an increase in H2 mole fraction and a decrease in CO mole fraction. These findings are in agreement with the ANOVA analysis performed in the reference experimental study. Another contribution in addition to the UQ analysis is the optimization-based approach to guide to identify next best set of additional experimental samples, should the possibility arise for additional experiments. Hence, the surrogate models constructed as part of the UQ analysis is employed to improve the information gain and make incremental recommendation, should the possibility to add more experiments arise. In the second step, series of simulations were carried out with the open-source computational fluid dynamics software MFiX to reproduce the experimental conditions, where three operating factors, i.e., coal flow rate, coal particle diameter, and steam-to-oxygen ratio, were systematically varied to understand their effect on the syngas composition. Bayesian UQ analysis was performed on the numerical results. As part of Bayesian UQ analysis, a global sensitivity analysis was performed based on the simulation results, which shows

Multi-stage circulating fluidized bed syngas cooling

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Guan, Xiaofeng; Peng, WanWang

2016-10-11

A method and apparatus for cooling hot gas streams in the temperature range 800.degree. C. to 1600.degree. C. using multi-stage circulating fluid bed (CFB) coolers is disclosed. The invention relates to cooling the hot syngas from coal gasifiers in which the hot syngas entrains substances that foul, erode and corrode heat transfer surfaces upon contact in conventional coolers. The hot syngas is cooled by extracting and indirectly transferring heat to heat transfer surfaces with circulating inert solid particles in CFB syngas coolers. The CFB syngas coolers are staged to facilitate generation of steam at multiple conditions and hot boiler feed water that are necessary for power generation in an IGCC process. The multi-stage syngas cooler can include internally circulating fluid bed coolers, externally circulating fluid bed coolers and hybrid coolers that incorporate features of both internally and externally circulating fluid bed coolers. Higher process efficiencies can be realized as the invention can handle hot syngas from various types of gasifiers without the need for a less efficient precooling step.

FY 1991 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study/investigational study of technology/study of the integrated coal gasification combined cycle power system; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Youso kenkyu hen, gijutsu chosa hen, sekitan gaska fukugo hatsuden system kento hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

For the purpose of establishing the technology of integrated coal gasification combined cycle power generation, the following were conducted: element study of a 200t/d entrained bed coal gasification pilot plant, survey of technology of the coal gasification power generation, study of the practical scale IGCC, etc. The FY 1991 results were summarized. In the gasification test using 2t/d furnace equipment, evaluation test on the test coal for pilot plant was made. In the study of gas turbine combustor for demonstration machine use, measuring duct was fabricated for measurement of combustion gas temperature/pressure, etc. In the simulational study of the total system of combined cycle power generation, review/modification of part of the simulation model and detailing of the model were conducted by comparison with the data on pilot plant operation. In the technology study, joint technology conferences were held for discussions between Japan and Australia, Japan and the U.S., and Japan and Canada. As to the practical scale IGCC, the initially planned output capacity and thermal efficiency were studied based on the knowledge/information obtained through the R and D on the 200t/d pilot plant. (NEDO)

Decomposition of tar in gas from updraft gasifier by thermal cracking

DEFF Research Database (Denmark)

Brandt, Peder; Henriksen, Ulrik Birk

2000-01-01

Continuing earlier work with tar reduction by partial oxidation of pyrolysis gas [1] thermal cracking has been evaluated as a gas cleaning process. The work has been focusing on cleaning gas from updraft gasifiers, and the long term purpose is to develop a tar cleaning unit based on thermal...... cracking. An experimental set-up has been built, in which a flow of contaminated gas can be heated up to 1290°C in a reactor made of pure Al2O3. Four measurements were made. Three with gas from a pyrolysis unit simulating updraft gasifier, and one with gas from an updraft gasifier. Cracking temperatures...... was 1200, 1250 and 1290°C, and the residence time at this temperature was 0.5 second. The measurements show that at the selected residence time of 0.5 second, the gas flow in a thermal tar cracking unit has to be heated to at least 1250°C to achieve sufficient tar cleaning. At 1290°C, a tar content as low...

Conditions for testing the corrosion rates of ceramics in coal gasification systems

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

1996-08-01

Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

Thermodynamic modeling of small scale biomass gasifiers: Development and assessment of the ''Multi-Box'' approach.

Science.gov (United States)

Vakalis, Stergios; Patuzzi, Francesco; Baratieri, Marco

2016-04-01

Modeling can be a powerful tool for designing and optimizing gasification systems. Modeling applications for small scale/fixed bed biomass gasifiers have been interesting due to their increased commercial practices. Fixed bed gasifiers are characterized by a wide range of operational conditions and are multi-zoned processes. The reactants are distributed in different phases and the products from each zone influence the following process steps and thus the composition of the final products. The present study aims to improve the conventional 'Black-Box' thermodynamic modeling by means of developing multiple intermediate 'boxes' that calculate two phase (solid-vapor) equilibriums in small scale gasifiers. Therefore the model is named ''Multi-Box''. Experimental data from a small scale gasifier have been used for the validation of the model. The returned results are significantly closer with the actual case study measurements in comparison to single-stage thermodynamic modeling. Copyright © 2016 Elsevier Ltd. All rights reserved.

Entrainment Zone Characteristics and Entrainment Rates in Cloud-Topped Boundary Layers from DYCOMS-II

Science.gov (United States)

2012-03-01

Malinowski , J. L. Brenguier, and F. Burnet, 2005: Holes and entrainment in stratocumulus. J. Atmos. Sci., 62, 443–459. Glickman, T. S...of the Entrainment Zone in Cloud-topped Boundary Layers. Department of Meteorology, NPS, 93 pp. Krzysztof, Haman E., S. P. Malinowski , M. J

NOx results from two combustors tested on medium BTU coal gas

Science.gov (United States)

Sherlock, T. P.; Carl, D. E.; Vermes, G.; Schwab, J.; Notardonato, J. J.

1982-01-01

The results of tests of two combustor configurations using coal gas from a 25 ton/day fluidized bed coal gasifier are reported. The trials were run with a ceramic-lined, staged rich/lean burner and an integral, all metal multiannular swirl burner (MASB) using a range of temperatures and pressures representative of industrial turbine inlet conditions. A lean mixture was examined at 104, 197, and 254 Btu/Scf, yielding NO(x) emissions of 5, 20, and 70 ppmv, respectively. The MASB was employed only with a gas rated at 220-270 Btu/Scf, producing 80 ppmv NO(x) at rated engine conditions. The results are concluded to be transferrable to current machines. Further tests on the effects of gas composition, the scaling of combustors to utility size, and the development of improved wall cooling techniques and variable geometry are indicated.

Tar formation in a steam-O2 blown CFB gasifier and a steam blown PBFB gasifier (BabyHPR) : Comparison between different on-line measurement techniques and the off-line SPA sampling and analysis method

NARCIS (Netherlands)

Meng, X.; Mitsakis, P.; Mayerhofen, M.; De Jong, W.; Gaderer, M.; Verkooijen, A.H.M.; Spliethoff, H.

2012-01-01

Two on-line tar measurement campaigns were carried out using an atmospheric pressure 100 “”kWth steam-O2 blown circulating fluidized bed (CFB) gasifier at the Delft University of Technology (TUD) and a 30–40kWth steam blown pressurized bubbling fluidized bed (PBFB) gasifier BabyHPR (Heatpipe

Entrainment by turbulent plumes

Science.gov (United States)

Parker, David; Burridge, Henry; Partridge, Jamie; Linden, Paul

2017-11-01

Plumes are of relevance to nature and real consequence to industry. While the Morton, Taylor & Turner (1956) plume model is able to estimate the mean physical flux parameters, the process of entrainment is only parametrised in a time-averaged sense and a deeper understanding is key to understanding how they evolve. Various flow configurations, resulting in different entrainment values, are considered; we perform simultaneous PIV and plume-edge detection on saline plumes in water resulting from a point source, a line source and a line source where a vertical wall is placed immediately adjacent. Of particular interest is the effect the large scale eddies, forming at the edge of the plume and engulfing ambient fluid, have on the entrainment process. By using velocity statistics in a coordinate system based on the instantaneous scalar edge of the plume the significance of this large scale engulfment is quantified. It is found that significant mass is transported outside the plumes, in particular in regions where large scale structures are absent creating regions of relatively high-momentum ambient fluid. This suggests that the large scale processes, whereby ambient fluid is engulfed into the plume, contribute significantly to the entrainment.

Results with a bench scale downdraft biomass gasifier for agricultural and forestry residues

Energy Technology Data Exchange (ETDEWEB)

Olgun, Hayati [TUBITAK Marmara Research Center, Energy Institute, P.O. Box 21, 41470 Gebze, Kocaeli (Turkey); Ozdogan, Sibel; Yinesor, Guzide [Marmara University-Goztepe Campus, Faculty of Engineering - Department of Mechanical Engineering, 34722 Kuyubasi Kadikoy Istanbul (Turkey)

2011-01-15

A small scale fixed bed downdraft gasifier system to be fed with agricultural and forestry residues has been designed and constructed. The downdraft gasifier has four consecutive reaction zones from the top to the bottom, namely drying, pyrolysis, oxidation and reduction zones. Both the biomass fuel and the gases move in the same direction. A throat has been incorporated into the design to achieve gasification with lower tar production. The experimental system consists of the downdraft gasifier and the gas cleaning unit made up by a cyclone, a scrubber and a filter box. A pilot burner is utilized for initial ignition of the biomass fuel. The product gases are combusted in the flare built up as part of the gasification system. The gasification medium is air. The air to fuel ratio is adjusted to produce a gas with acceptably high heating value and low pollutants. Within this frame, different types of biomass, namely wood chips, barks, olive pomace and hazelnut shells are to be processed. The developed downdraft gasifier appears to handle the investigated biomass sources in a technically and environmentally feasible manner. This paper summarizes selected design related issues along with the results obtained with wood chips and hazelnut shells. (author)

Environmental impact assessment for steeply dipping coal beds: North Knobs site

Energy Technology Data Exchange (ETDEWEB)

1978-11-08

The US Department of Energy is funding an underground coal gasification (UCG) project in steeply dipping coal beds (SDB), at North Knobs, about 8 miles west of Rawlins, Carbon County, Wyoming. The project is being conducted to determine the technical, economic and environmental viability of such a technology. The development of SDB is an interesting target for UCG since such beds contain coals not normally mineable economically by ordinary techniques. Although the underground gasification of SDB has not been attempted in the US, Soviet experience and theoretical work indicate that the gasification of SDB in place offers all the advantages of underground gasification of horizontal coal seams plus some unique characteristics. The steep angle of dip helps to channel the produced gases up dip to offtake holes and permits the ash and rubble to fall away from the reaction zone helping to mitigate the blocking of the reaction zone in swelling coals. The intersection of SDB with the surface makes the seam accessible for drilling and other preparation. The tests at the North Knobs site will consist of three tests, lasting 20, 80 and 80 days, respectively. A total of 9590 tons of coal is expected to be gasified, with surface facilities utilizing 15 acres of the total section of land. The environmental effects of the experiment are expected to be very small. The key environmental impact is potential groundwater contamination by reaction products from coal gasification. There is good evidence that the surrounding coal effectively blocks the migration of these contaminants.

The effect of low-NOx combustion on residual carbon in fly ash and its adsorption capacity for air entrainment admixtures in concrete

DEFF Research Database (Denmark)

Pedersen, Kim Hougaard; Jensen, Anker Degn; Dam-Johansen, Kim

2010-01-01

been combusted in an entrained flow reactor to test the impact of changes in operating conditions and fuel type on the AEA adsorption of ash and NOx formation. Increased oxidizing conditions, obtained by improved fuel-air mixing or higher excess air, decreased the AEA requirements of the produced ash......Fly ash from pulverized coal combustion contains residual carbon that can adsorb the air-entraining admixtures (AEAs) added to control the air entrainment in concrete. This is a problem that has increased by the implementation of low-NOx combustion technologies. In this work, pulverized fuel has...... by up to a factor of 25. This was due to a lower carbon content in the ash and a lower specific AEA adsorptivity of the carbon. The latter was suggested to be caused by changes in the adsorption properties of the unburned char and a decreased formation of soot, which was found to have a large AEA...

Achievement report for fiscal 1993 on developing entrained bed coal gasification power plant. Part 2. Summary of tests and researches on pilot plant operation; 1993 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Pilot plant unten shiken kenkyu no gaiyo hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-02-01

Tests and researches have been carried out on operation of a 200-t/d entrained bed coal gasification pilot plant built with an objective of establishing the coal gasification composite power generation technology. This paper summarizes the achievements in fiscal 1993. The current fiscal year has performed the test operation on the pilot plant as a whole by using the coal D in continuation from the previous fiscal year. For the gasification furnace facilities, an air variation test was conducted for charging coal into the gasification furnace by using recovered oxygen, wherein satisfactory control was verified on oxygen concentration in the air supplied into the gasification furnace. In the gas refining facilities (dry desulfurizing facilities), the total sulfur concentration at 300 to 650 ppm in the gas produced from the coal gasification furnace was refined to 30 to 100 ppm, having achieved the initial target value. The gas refining facilities (dry dust collecting facilities) have achieved satisfactory result that the entrance dust concentration at 66 to 270 mg/Nm{sup 3} was reduced to the exit dust concentration at 1 to 3 mg/Nm{sup 3}. With respect to the gas turbine facilities, the planned values of output and thermal efficiency were satisfied, having derived good performance characteristics. (NEDO)

Scoping Studies to Evaluate the Benefits of an Advanced Dry Feed System on the Use of Low-Rank Coal

Energy Technology Data Exchange (ETDEWEB)

Rader, Jeff; Aguilar, Kelly; Aldred, Derek; Chadwick, Ronald; Conchieri, John; Dara, Satyadileep; Henson, Victor; Leininger, Tom; Liber, Pawel; Liber, Pawel; Lopez-Nakazono, Benito; Pan, Edward; Ramirez, Jennifer; Stevenson, John; Venkatraman, Vignesh

2012-03-30

The purpose of this project was to evaluate the ability of advanced low rank coal gasification technology to cause a significant reduction in the COE for IGCC power plants with 90% carbon capture and sequestration compared with the COE for similarly configured IGCC plants using conventional low rank coal gasification technology. GE’s advanced low rank coal gasification technology uses the Posimetric Feed System, a new dry coal feed system based on GE’s proprietary Posimetric Feeder. In order to demonstrate the performance and economic benefits of the Posimetric Feeder in lowering the cost of low rank coal-fired IGCC power with carbon capture, two case studies were completed. In the Base Case, the gasifier was fed a dilute slurry of Montana Rosebud PRB coal using GE’s conventional slurry feed system. In the Advanced Technology Case, the slurry feed system was replaced with the Posimetric Feed system. The process configurations of both cases were kept the same, to the extent possible, in order to highlight the benefit of substituting the Posimetric Feed System for the slurry feed system.

A comparative efficacy study of photic driving brainwave entrainment technology with a novel form of more direct entrainment

Science.gov (United States)

Knowles, Richard Thomas

This exploratory study compared the efficacy of a novel brainwave electromagnetic (EM) entrainment technology against a more conventional technology utilizing the photic-driving technique. Both experimental conditions were also compared with a 7-minute control session that took place immediately before each stimulation session. The Schumann Resonance (SR) frequency was selected as the delivery signal and was chosen because of previous findings suggesting that entrainment to this frequency can often produce transpersonal if not paranormal, experiences in the entrainee, which sometimes resemble remote viewing or out-of-body experiences. A pilot study determined which of two novel entrainment modalities (a copper coil or a 16-solenoid headset) worked most effectively for use with the rest of the study. In the main study, an artificial SR signal at 7.8Hz was delivered during the photic-driving sessions, but a recording of the real-time SR was used to deliver the entrainment signal during sessions devoted to the electromagnetic entrainment modality. Sixteen participants were recruited from the local area, and EEG recordings were acquired via a 32-channel Deymed electroencephalography system. Comparative analyses were performed between the control and experimental portions of each session to assess for efficacy of the novel entrainment modality used, and, in the main study, between the electromagnetic and photic-driving sessions, to assess for differential entrainment efficacy between these groups. A follow-up study was additionally performed primarily to determine whether responders could replicate their entrainment effect from the main study. Results showed that EM entrainment appeared to be possible but is not nearly as robust or reliable as photic driving. Additionally, no profound transpersonal or paranormal experiences were elicited during the course of the study, and, when asked, participants were not able to determine with any degree of success, when the

Power Systems Development Facility Gasification Test Campaign TC24

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2008-03-30

In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF), located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results of TC24, the first test campaign using a bituminous coal as the feedstock in the modified Transport Gasifier configuration. TC24 was conducted from February 16, 2008, through March 19, 2008. The PSDF gasification process operated for about 230 hours in air-blown gasification mode with about 225 tons of Utah bituminous coal feed. Operational challenges in gasifier operation were related to particle agglomeration, a large percentage of oversize coal particles, low overall gasifier solids collection efficiency, and refractory degradation in the gasifier solids collection unit. The carbon conversion and syngas heating values varied widely, with low values obtained during periods of low gasifier operating temperature. Despite the operating difficulties, several periods of steady state operation were achieved, which provided useful data for future testing. TC24 operation afforded the opportunity for testing of various types of technologies, including dry coal feeding with a developmental feeder, the Pressure Decoupled Advanced Coal (PDAC) feeder; evaluating a new hot gas filter element media configuration; and enhancing syngas cleanup with water-gas shift catalysts. During TC24, the PSDF site was also made available for testing of the National Energy Technology Laboratory's fuel cell module and Media Process Technology's hydrogen selective membrane.

Aerosol entrainment from a sparged non-Newtonian slurry.

Science.gov (United States)

Fritz, Brad G

2006-08-01

Previous bench-scale experiments have provided data necessary for the development of empirical models that describe aerosol entrainment from bubble bursting. However, previous work has not been extended to non-Newtonian liquid slurries. Design of a waste treatment plant on the Hanford Site in Washington required an evaluation of the applicability of these models outside of their intended range. For this evaluation, aerosol measurements were conducted above an air-sparged mixing tank filled with simulated waste slurry possessing Bingham plastic rheological properties. Three aerosol-size fractions were measured at three sampling heights and for three different sparging rates. The measured entrainment was compared with entrainment models. One model developed based on bench-scale air-water experiments agreed well with measured entrainment. Another model did not agree well with the measured entrainment. It appeared that the source of discrepancy between measured and modeled entrainment stemmed from application beyond the range of data used to develop the model. A possible separation in entrainment coefficients between air-water and steam-water systems was identified. A third entrainment model was adapted to match experimental conditions and fit a posteri to the experimental data, resulting in a modified version that resulted in estimated entrainment rates similar to the first model.

Design of structure and simulation of the three-zone gasifier of dense layer of the inverted process

Science.gov (United States)

Zagrutdinov, R. Sh; Negutorov, V. N.; Maliykhin, D. G.; Nikishanin, M. S.; Senachin, P. K.

2017-11-01

Experts of LLC “New Energy Technologies” have developed gasifiers designs, with the implementation of the three-zone gasification method, which satisfy the following conditions: 1) the generated gas must be free from tar, soot and hydrocarbons, with a given ratio of CO/H2; 2) to use as the fuel source a wide range of low-grade low-value solid fuels, including biomass and various kinds of carbonaceous wastes; 3) have high reliability in operation, do not require qualified operating personnel, be relatively inexpensive to produce and use steam-air blowing instead of expensive steam-oxygen one; 4) the line of standard sizes should be sufficiently wide (with a single unit capacity of fuel from 1 to 50-70 MW). Two models of gas generators of the inverted gasification process with three combustion zones operating under pressure have been adopted for design: 1) gas generator with a remote combustion chamber type GOP-VKS (two-block version) and 2) a gas generator with a common combustion chamber of the GOP-OK type (single-block version), which is an almost ideal model for increasing the unit capacity. There have been worked out various schemes for the preparation of briquettes from practically the entire spectrum of low-grade fuel: high-ash and high-moisture coals, peat and biomass, including all types of waste - solid household waste, crop, livestock, poultry, etc. In the gas generators there are gasified the cylindrical briquettes with a diameter of 20-25 mm and a length of 25-35 mm. There have been developed a mathematical model and computer code for numerical simulation of synthesis gas generation processes in a gasifier of a dense layer of inverted process during a steam-air blast, including: continuity equations for the 8 gas phase components and for the solid phase; the equation of the heat balance for the entire heterogeneous system; the Darcy law equation (for porous media); equation of state for 8 components of the gas phase; equations for the rates of 3 gas

Comparison of Shell, Texaco, BGL and KRW gasifiers as part of IGCC plant computer simulations

Energy Technology Data Exchange (ETDEWEB)

Zheng, L.; Furimsky, E. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Energy Technology Centre

2005-07-01

The performances of four IGCC plants employing Shell, Texaco, BGL and KRW gasifiers were simulated using ASPEN Plus software for three different feeds. Performance analyses and comparisons of all four IGCC plants were performed based on the established data bank from the simulation. Discussions were focused on gas compositions, gasifier selection and overall performance.

Gas production strategy of underground coal gasification based on multiple gas sources.

Science.gov (United States)

Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

2014-01-01

To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

FY 1994 report on the Coal Liquefaction Committee; 1994 nendo sekitan ekika iinkai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

The paper reported the FY 1994 activities of the Coal Liquefaction Committee. The Coal Liquefaction Committee in this fiscal year was held on November 29, 1994 (1st) and March 22, 1995 (2nd), and report was made on the bituminous coal liquefaction study and state of the R and D of liquefaction base technology. Report was also made on the state of construction of bituminous coal liquefaction PP, outline of the results of the PSU operation, outline of the 11th Japan-U.S. JTM, etc. In the liquefaction base study, report/discussion were made about the improvement/rationalization of liquefaction process, study of innovative technology of coal liquefaction, study of coal liquefaction conditions, study for higher liquefaction element technology, project on the internationalization of coal liquefaction technology, etc. As to the relation of the entrained bed coal gasification power plant, report/discussion were made about survey/study on the processing of coal for coal gasification use (survey of coal kind selection, development of information processing system for coal conversion technology). Besides, as a topic, report was made on the economical evaluation/calculation of a commercial plant for brown coal liquefaction. (NEDO)

Comparison of Refractory Performance in Black Liquor Gasifiers and a Smelt Test System

International Nuclear Information System (INIS)

Peascoe, RA

2001-01-01

Prior laboratory corrosion studies along with experience at the black liquor gasifier in New Bern, North Carolina, clearly demonstrate that serious material problems exist with the gasifier's refractory lining. Mullite-based and alumina-based refractories used at the New Bern facility suffered significant degradation even though they reportedly performed adequately in smaller scale systems. Oak Ridge National Laboratory's involvement in the failure analysis, and the initial exploration of suitable replacement materials, led to the realization that a simple and reliable, complementary method for refractory screening was needed. The development of a laboratory test system and its suitability for simulating the environment of black liquor gasifiers was undertaken. Identification and characterization of corrosion products were used to evaluate the test system as a rapid screening tool for refractory performance and as a predictor of refractory lifetime. Results from the test systems and pl ants were qualitatively similar

Examination of flame length for burning pulverized coal in laminar flow reactor

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan [Pusan National University, Busan (Korea, Republic of)

2010-12-15

Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

Examination of flame length for burning pulverized coal in laminar flow reactor

International Nuclear Information System (INIS)

Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan

2010-01-01

Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

Co-combustion of gasified contaminated waste wood in a coal fired power plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-07-01

This project demonstrates the technical and economical feasibility of the producing and cofiring of product gas from demolition waste wood. For this purpose LCV product gas is generated in an atmospheric circulating fluidized bed (CFB) gasification plant, cooled and cleaned and transported to the boiler of a 600 MWe pulverized coal fired power plant. Gas cooling and cleaning takes place in a waste heat boiler and a multi stage wet gas cleaning train. Steam raised in the waste heat boiler is exported to the power plant. On an annual basis 70,000 tons of steam coal are substituted by 150,000 tons of contaminated demolition waste wood (50,000 tons oil equivalent), resulting in a net CO2 emission reduction of 170,000 tons per year, while concurrently generating 205 GWh of electrical power. The wood gasification plant was built by NV EPZ (now incorporated in Essent Energi BV) for Amergas BV, now a 100% subsidiary of Essent Energie BV. The gasification plant is located at the Amer Power Station of NV EPZ Production (now Essent Generation) at Geertruidenberg, The Netherlands. Demonstrating several important design features in wood gasification, the plant started hot service in the Spring of 2000, with first gasification accomplished in the Summer of 2000 and is currently being optimized. (au)

Exploring Entrainment Patterns of Human Emotion in Social Media.

Science.gov (United States)

He, Saike; Zheng, Xiaolong; Zeng, Daniel; Luo, Chuan; Zhang, Zhu

2016-01-01

Emotion entrainment, which is generally defined as the synchronous convergence of human emotions, performs many important social functions. However, what the specific mechanisms of emotion entrainment are beyond in-person interactions, and how human emotions evolve under different entrainment patterns in large-scale social communities, are still unknown. In this paper, we aim to examine the massive emotion entrainment patterns and understand the underlying mechanisms in the context of social media. As modeling emotion dynamics on a large scale is often challenging, we elaborate a pragmatic framework to characterize and quantify the entrainment phenomenon. By applying this framework on the datasets from two large-scale social media platforms, we find that the emotions of online users entrain through social networks. We further uncover that online users often form their relations via dual entrainment, while maintain it through single entrainment. Remarkably, the emotions of online users are more convergent in nonreciprocal entrainment. Building on these findings, we develop an entrainment augmented model for emotion prediction. Experimental results suggest that entrainment patterns inform emotion proximity in dyads, and encoding their associations promotes emotion prediction. This work can further help us to understand the underlying dynamic process of large-scale online interactions and make more reasonable decisions regarding emergency situations, epidemic diseases, and political campaigns in cyberspace.

Prospects for the development of coal-steam plants in Russia

Science.gov (United States)

Tumanovskii, A. G.

2017-06-01

Evaluation of the technical state of the modern coal-fired power plants and quality of coal consumed by Russian thermal power plants (TPP) is provided. Measures aimed at improving the economic and environmental performance of operating 150-800 MW coal power units are considered. Ways of efficient use of technical methods of NO x control and electrostatic precipitators' upgrade for improving the efficiency of ash trapping are summarized. Examples of turbine and boiler equipment efficiency upgrading through its deep modernization are presented. The necessity of the development and introduction of new technologies in the coal-fired power industry is shown. Basic technical requirements for a 660-800 MW power unit with the steam conditions of 28 MPa, 600/600°C are listed. Design solutions taking into account features of Russian coal combustion are considered. A field of application of circulating fluidized bed (CFB) boilers and their effectiveness are indicated. The results of development of a new generation coal-fired TPP, including a steam turbine with an increased efficiency of the compartments and disengaging clutch, an elevated steam conditions boiler, and a highly efficient NO x /SO2 and ash particles emission control system are provided. In this case, the resulting ash and slag are not to be sent to the ash dumps and are to be used to a maximum advantage. Technical solutions to improve the efficiency of coal gasification combined cycle plants (CCP) are considered. A trial plant based on a 16 MW gas turbine plant (GTP) and an air-blown gasifier is designed as a prototype of a high-power CCP. The necessity of a state-supported technical reequipment and development program of operating coal-fired power units, as well as putting into production of new generation coal-fired power plants, is noted.

Advanced design nuclear power plants: Competitive, economical electricity. An analysis of the cost of electricity from coal, gas and nuclear power plants

International Nuclear Information System (INIS)

1992-06-01

This report presents an updated analysis of the projected cost of electricity from new baseload power plants beginning operation around the year 2000. Included in the study are: (1) advanced-design, standardized nuclear power plants; (2) low emissions coal-fired power plants; (3) gasified coal-fired power plants; and (4) natural gas-fired power plants. This analysis shows that electricity from advanced-design, standardized nuclear power plants will be economically competitive with all other baseload electric generating system alternatives. This does not mean that any one source of electric power is always preferable to another. Rather, what this analysis indicates is that, as utilities and others begin planning for future baseload power plants, advanced-design nuclear plants should be considered an economically viable option to be included in their detailed studies of alternatives. Even with aggressive and successful conservation, efficiency and demand-side management programs, some new baseload electric supply will be needed during the 1990s and into the future. The baseload generating plants required in the 1990s are currently being designed and constructed. For those required shortly after 2000, the planning and alternatives assessment process must start now. It takes up to ten years to plan, design, license and construct a new coal-fired or nuclear fueled baseload electric generating plant and about six years for a natural gas-fired plant. This study indicates that for 600-megawatt blocks of capacity, advanced-design nuclear plants could supply electricity at an average of 4.5 cents per kilowatt-hour versus 4.8 cents per kilowatt-hour for an advanced pulverized-coal plant, 5.0 cents per kilowatt-hour for a gasified-coal combined cycle plant, and 4.3 cents per kilowatt-hour for a gas-fired combined cycle combustion turbine plant

Advanced Acid Gas Separation Technology for the Utilization of Low Rank Coals

Energy Technology Data Exchange (ETDEWEB)

Kloosterman, Jeff

2012-12-31

Air Products has developed a potentially ground-breaking technology – Sour Pressure Swing Adsorption (PSA) – to replace the solvent-based acid gas removal (AGR) systems currently employed to separate sulfur containing species, along with CO{sub 2} and other impurities, from gasifier syngas streams. The Sour PSA technology is based on adsorption processes that utilize pressure swing or temperature swing regeneration methods. Sour PSA technology has already been shown with higher rank coals to provide a significant reduction in the cost of CO{sub 2} capture for power generation, which should translate to a reduction in cost of electricity (COE), compared to baseline CO{sub 2} capture plant design. The objective of this project is to test the performance and capability of the adsorbents in handling tar and other impurities using a gaseous mixture generated from the gasification of lower rank, lignite coal. The results of this testing are used to generate a high-level pilot process design, and to prepare a techno-economic assessment evaluating the applicability of the technology to plants utilizing these coals.

Development of coal gas production technology acceptable for fuel cells; Nenryo denchiyo sekitan gas seizo gijutsu ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

Watanabe, T [Center for Coal Utilization, Japan, Tokyo (Japan); Kimura, N; Omata, K [Electric Power Development Co. Ltd., Tokyo (Japan)

1996-09-01

In utilizing coal for high-efficiency direct power generation using fuel cells, it is necessary that coal be fed into the fuel cells after having been made into ash-free gaseous fuel. Research and development works are being carried out with an objective to develop a coal gasification furnace most suitable for fuel cells and establish a system to refine coal up to the one that can be fed into fuel cells. Fiscal 1995 has conducted investigations on coal gasification technologies, air separation technologies, and gas refining technologies as the important element technologies, and a trial design on integrated coal gasification fuel cell (IGFC) systems. This paper reports from among the above items the result of the trial design on an IGFC system using molten carbonate fuel cells. The paper describes system comparison on paths of produced gases and anode waste gas, comparison on refining processes using a wet system and a dry system, and parameter studies on oxygen concentration in gasifying agents. It was made clear that the suitable furnace is an oxygen blown coal gasification furnace, and the power generation efficiency at the system terminal can be higher than 53%. 11 figs., 6 tabs.

Test of different biomass into the IISc open-top co-current gasifier

Energy Technology Data Exchange (ETDEWEB)

Giordano, P. [Xylowatt SA, Chatel-St-Denis (Switzerland); Hasler, P. [Verenum SA, Zuerich (Switzerland); Dasappa, S. [Indian Institute of Science, Combustion Gasification and Propulsion Laboratory, Bangalore (India)

2001-07-01

This report made for the Swiss Federal Office of Energy (SFOE) describes the efforts made to demonstrate the technical feasibility of combined heat and power generation using wood gasification. The report describes a project involving a small open-top gasifier based on a design realised by the Indian Institute of Science (IISc). The tests made with various wood fuels such as clean wood chips, waste-wood chips, pecan nut shells, crushed oak briquettes, wood pellets, coffee hull pellets and chicken litter pellets are described and the results of measurements made concerning particulate matter, tar and certain organic compounds are presented. The discussion of the results shows that certain types of biomass can easily be used as a fuel for the small gasifier whereas others, such as coffee hull pellets, are less suitable. The report suggests that other possible fuels, such as olive and apricot stones, sludge from waste water treatment plant or plastic residue from refuse treatment should be tested in the gasifier. These tests could also provide the opportunity of testing appropriate gas treatment equipment at the same time.

Gasification of high ash, high ash fusion temperature bituminous coals

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

2015-11-13

This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

Exploring Entrainment Patterns of Human Emotion in Social Media

Science.gov (United States)

Luo, Chuan; Zhang, Zhu

2016-01-01

Emotion entrainment, which is generally defined as the synchronous convergence of human emotions, performs many important social functions. However, what the specific mechanisms of emotion entrainment are beyond in-person interactions, and how human emotions evolve under different entrainment patterns in large-scale social communities, are still unknown. In this paper, we aim to examine the massive emotion entrainment patterns and understand the underlying mechanisms in the context of social media. As modeling emotion dynamics on a large scale is often challenging, we elaborate a pragmatic framework to characterize and quantify the entrainment phenomenon. By applying this framework on the datasets from two large-scale social media platforms, we find that the emotions of online users entrain through social networks. We further uncover that online users often form their relations via dual entrainment, while maintain it through single entrainment. Remarkably, the emotions of online users are more convergent in nonreciprocal entrainment. Building on these findings, we develop an entrainment augmented model for emotion prediction. Experimental results suggest that entrainment patterns inform emotion proximity in dyads, and encoding their associations promotes emotion prediction. This work can further help us to understand the underlying dynamic process of large-scale online interactions and make more reasonable decisions regarding emergency situations, epidemic diseases, and political campaigns in cyberspace. PMID:26953692

Exploring Entrainment Patterns of Human Emotion in Social Media.

Directory of Open Access Journals (Sweden)

Saike He

Full Text Available Emotion entrainment, which is generally defined as the synchronous convergence of human emotions, performs many important social functions. However, what the specific mechanisms of emotion entrainment are beyond in-person interactions, and how human emotions evolve under different entrainment patterns in large-scale social communities, are still unknown. In this paper, we aim to examine the massive emotion entrainment patterns and understand the underlying mechanisms in the context of social media. As modeling emotion dynamics on a large scale is often challenging, we elaborate a pragmatic framework to characterize and quantify the entrainment phenomenon. By applying this framework on the datasets from two large-scale social media platforms, we find that the emotions of online users entrain through social networks. We further uncover that online users often form their relations via dual entrainment, while maintain it through single entrainment. Remarkably, the emotions of online users are more convergent in nonreciprocal entrainment. Building on these findings, we develop an entrainment augmented model for emotion prediction. Experimental results suggest that entrainment patterns inform emotion proximity in dyads, and encoding their associations promotes emotion prediction. This work can further help us to understand the underlying dynamic process of large-scale online interactions and make more reasonable decisions regarding emergency situations, epidemic diseases, and political campaigns in cyberspace.

Cloud-Top Entrainment in Stratocumulus Clouds

Science.gov (United States)

Mellado, Juan Pedro

2017-01-01

Cloud entrainment, the mixing between cloudy and clear air at the boundary of clouds, constitutes one paradigm for the relevance of small scales in the Earth system: By regulating cloud lifetimes, meter- and submeter-scale processes at cloud boundaries can influence planetary-scale properties. Understanding cloud entrainment is difficult given the complexity and diversity of the associated phenomena, which include turbulence entrainment within a stratified medium, convective instabilities driven by radiative and evaporative cooling, shear instabilities, and cloud microphysics. Obtaining accurate data at the required small scales is also challenging, for both simulations and measurements. During the past few decades, however, high-resolution simulations and measurements have greatly advanced our understanding of the main mechanisms controlling cloud entrainment. This article reviews some of these advances, focusing on stratocumulus clouds, and indicates remaining challenges.

A COMPUTATIONAL WORKBENCH ENVIRONMENT FOR VIRTUAL POWER PLANT SIMULATION

International Nuclear Information System (INIS)

Mike Bockelie; Dave Swensen; Martin Denison

2002-01-01

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT41047. The goal of the project is to develop and demonstrate a computational workbench for simulating the performance of Vision 21 Power Plant Systems. Within the last quarter, our efforts have become focused on developing an improved workbench for simulating a gasifier based Vision 21 energyplex. To provide for interoperability of models developed under Vision 21 and other DOE programs, discussions have been held with DOE and other organizations developing plant simulator tools to review the possibility of establishing a common software interface or protocol to use when developing component models. A component model that employs the CCA protocol has successfully been interfaced to our CCA enabled workbench. To investigate the software protocol issue, DOE has selected a gasifier based Vision 21 energyplex configuration for use in testing and evaluating the impacts of different software interface methods. A Memo of Understanding with the Cooperative Research Centre for Coal in Sustainable Development (CCSD) in Australia has been completed that will enable collaborative research efforts on gasification issues. Preliminary results have been obtained for a CFD model of a pilot scale, entrained flow gasifier. A paper was presented at the Vision 21 Program Review Meeting at NETL (Morgantown) that summarized our accomplishments for Year One and plans for Year Two and Year Three

Particle-based characterisation of pulverised coals and chars for carbon burnout studies

Energy Technology Data Exchange (ETDEWEB)

Gibbins, J.R.; Seitz, M.H.; Kennedy, S.M.; Beeley, T.J.; Riley, G.S. [Imperial College of Science, Technology and Medicine, London (United Kingdom). Mechanical Engineering Department

1999-07-01

The study of individual particle properties, as opposed to averaged behaviour of differing particles, was carried out for the combustion of coals and chars using optical microscopy and digital image processing. Chars from entrained flow reactors and corresponding pulverized fuel samples were characterized to examine possible char particle origins for real heterogeneous particles. 7 refs., 5 figs., 1 tab.

Fiscal 1994 achievement report. Development of entrained bed coal gasification power plant (Part 4 - Pilot plant operation); 1994 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-07-01

The 200 tons/day entrained bed coal gasification pilot plant constructed for the establishment of the technology of integrated coal gasification combined cycle power generation was operated for testing, and the results are put together. Operating hours recorded were 1347 hours and 7 minutes for the gasification furnace facility (7 gasification operations), 752 hours and 22 minutes for the gas clean-up facilities, 425 hours and 20 minutes for the gas turbine facility (6 startups for generating 2616.1 MWh), and 1852 hours for the treatment furnace and 1304 hours and 32 minutes for the denitration system in the safety/environment-related facility. Detailed graphs were drawn for the description of starts and stops in Run D8, Run D9 (1-3), Run D10, Run D11, and in Run D12. Operating procedures were studied and then compiled for the plant start-stop schedule, general guidelines, gasification furnace facility, gas clean-up facility (dry type desulfurization facility), gas clean-up facility (dry type dedusting facility), gas turbine facility, real-pressure natural-size combustor test facility, and for the safety/environment related facility. (NEDO)

The economical production of alcohol fuels from coal-derived synthesis gas. Quarterly technical progress report Number 8, 1 July, 1993--30 September, 1993

Energy Technology Data Exchange (ETDEWEB)

1993-10-01

Task 1, the preparation of catalyst materials, is proceeding actively. At WVU, catalysts based on Mo are being prepared using a variety of approaches to alter the oxidation state and environment of the Mo. At UCC and P, copper-based zinc chromite spinel catalysts will be prepared and tested. The modeling of the alcohol-synthesis reaction in a membrane reactor is proceeding actively. Under standard conditions, pressure drop in the membrane reactor has been shown to be negligible. In Task 2, base case designs had previously been completed with a Texaco gasifier. Now, similar designs have been completed using the Shell gasifier. A comparison of the payback periods or production cost of these plants shows significant differences among the base cases. However, a natural gas only design, prepared for comparison purposes, gives a lower payback period or production cost. Since the alcohol synthesis portion of the above processes is the same, the best way to make coal-derived higher alcohols more attractive economically than natural gas-derived higher alcohols is by making coal-derived syngas less expensive than natural gas-derived syngas. The maximum economically feasible capacity for a higher alcohol plant from coal-derived syngas appears to be 32 MM bbl/yr. This is based on consideration of regional coal supply in the eastern US, coal transportation, and regional product demand. The benefits of economics of scale are illustrated for the base case designs. A value for higher alcohol blends has been determined by appropriate combination of RVP, octane number, and oxygen content, using MTBE as a reference. This analysis suggests that the high RVP of methanol in combination with its higher water solubility make higher alcohols more valuable than methanol.

Use of a Nuclear High Temperature Gas Reactor in a Coal-To-Liquids Process

International Nuclear Information System (INIS)

Robert S. Cherry; Richard A. Wood

2006-01-01

AREVA's High Temperature Gas Reactor (HTGR) can potentially provide nuclear-generated, high-level heat to chemical process applications. The use of nuclear heat to help convert coal to liquid fuels is particularly attractive because of concerns about the future availability of petroleum for vehicle fuels. This report was commissioned to review the technical and economic aspects of how well this integration might actually work. The objective was to review coal liquefaction processes and propose one or more ways that nuclear process heat could be used to improve the overall process economics and performance. Shell's SCGP process was selected as the gasifier for the base case system. It operates in the range of 1250 to 1600 C to minimize the formation of tars, oil, and methane, while also maximizing the conversion of the coal's carbon to gas. Synthesis gas from this system is cooled, cleaned, reacted to produce the proper ratio of hydrogen to carbon monoxide and fed to a Fischer-Tropsch (FT) reaction and product upgrading system. The design coal-feed rate of 18,800 ton/day produces 26.000 barrels/day of FT products. Thermal energy at approximately 850 C from a HTGR does not directly integrate into this gasification process efficiently. However, it can be used to electrolyze water to make hydrogen and oxygen, both of which can be beneficially used in the gasification/FT process. These additions then allow carbon-containing streams of carbon dioxide and FT tail-gas to be recycled in the gasifier, greatly improving the overall carbon recovery and thereby producing more FT fuel for the same coal input. The final process configuration, scaled to make the same amount of product as the base case, requires only 5,800 ton/day of coal feed. Because it has a carbon utilization of 96.9%, the process produces almost no carbon dioxide byproduct Because the nuclear-assisted process requires six AREVA reactors to supply the heat, the capital cost is high. The conventional plant is

Entrainment: an annotated bibliography. Interim report

International Nuclear Information System (INIS)

Carrier, R.F.; Hannon, E.H.

1979-04-01

The 604 annotated references in this bibliography on the effects of pumped entrainment of aquatic organisms through the cooling systems of thermal power plants were compiled from published and unpublished literature and cover the years 1947 through 1977. References to published literature were obtained by searching large-scale commercial data bases, ORNL in-house-generated data bases, relevant journals, and periodical bibliographies. The unpublished literature is a compilation of Sections 316(a) and 316(b) demonstrations, environmental impact statements, and environmental reports prepared by the utilities in compliance with Federal Water Pollution Control Administration regulations. The bibliography includes references on monitoring studies at power plant sites, laboratory studies of physical and biological effects on entrained organisms, engineering strategies for the mitigation of entrainment effects, and selected theoretical studies concerned with the methodology for determining entrainment effects

Optimal Tuning of Decentralized PI Controller of Nonlinear Multivariable Process Using Archival Based Multiobjective Particle Swarm Optimization

Directory of Open Access Journals (Sweden)

R. Kotteeswaran

2014-01-01

Full Text Available A Multiobjective Particle Swarm Optimization (MOPSO algorithm is proposed to fine-tune the baseline PI controller parameters of Alstom gasifier. The existing baseline PI controller is not able to meet the performance requirements of Alstom gasifier for sinusoidal pressure disturbance at 0% load. This is considered the major drawback of controller design. A best optimal solution for Alstom gasifier is obtained from a set of nondominated solutions using MOPSO algorithm. Performance of gasifier is investigated at all load conditions. The controller with optimized controller parameters meets all the performance requirements at 0%, 50%, and 100% load conditions. The investigations are also extended for variations in coal quality, which shows an improved stability of the gasifier over a wide range of coal quality variations.

Clean coal technologies for gas turbines

Energy Technology Data Exchange (ETDEWEB)

Todd, D.M. [GE Industrial & Power Systems, Schenectady, NY (United States)

1994-12-31

The oil- and gas-fired turbine combined-cycle penetration of industrial and utility applications has escalated rapidly due to the lower cost, higher efficiency and demonstrated reliability of gas turbine equipment in combination with fuel economics. Gas turbine technology growth has renewed the interest in the use of coal and other solid fuels in combined cycles for electrical and thermal energy production to provide environmentally acceptable plants without extra cost. Four different types of systems utilizing the gas turbine advantages with solid fuel have been studied: direct coal combustion, combustor processing, fuel processing and indirect cycles. One of these, fuel processing (exemplified by coal gasification), is emerging as the superior process for broad scale commercialization at this time. Advances in gas turbine design, proven in operation above 200 MW, are establishing new levels of combined-cycle net plant efficiencies up to 55% and providing the potential for a significant shift to gas turbine solid fuel power plant technology. These new efficiencies can mitigate the losses involved in gasifying coal and other solid fuels, and economically provide the superior environmental performance required today. Based on demonstration of high baseload reliability for large combined cycles (98%) and the success of several demonstrations of Integrated Gasification Combined Cycle (IGCC) plants in the utility size range, it is apparent that many commercial IGCC plants will be sites in the late 1990s. This paper discusses different gas turbine systems for solid fuels while profiling available IGCC systems. The paper traces the IGCC option as it moved from the demonstration phase to the commercial phase and should now with planned future improvements, penetrate the solid fuel power generation market at a rapid pace.

Temperature compensation and entrainment in circadian rhythms

International Nuclear Information System (INIS)

Bodenstein, C; Heiland, I; Schuster, S

2012-01-01

To anticipate daily variations in the environment and coordinate biological activities into a daily cycle many organisms possess a circadian clock. In the absence of external time cues the circadian rhythm persists with a period of approximately 24 h. The clock phase can be shifted by single pulses of light, darkness, chemicals, or temperature and this allows entrainment of the clock to exactly 24 h by cycles of these zeitgebers. On the other hand, the period of the circadian rhythm is kept relatively constant within a physiological range of constant temperatures, which means that the oscillator is temperature compensated. The mechanisms behind temperature compensation and temperature entrainment are not fully understood, neither biochemically nor mathematically. Here, we theoretically investigate the interplay of temperature compensation and entrainment in general oscillatory systems. We first give an analytical treatment for small temperature shifts and derive that every temperature-compensated oscillator is entrainable to external small-amplitude temperature cycles. Temperature compensation ensures that this entrainment region is always centered at the endogenous period regardless of possible seasonal temperature differences. Moreover, for small temperature cycles the entrainment region of the oscillator is potentially larger for rectangular pulses. For large temperature shifts we numerically analyze different circadian clock models proposed in the literature with respect to these properties. We observe that for such large temperature shifts sinusoidal or gradual temperature cycles allow a larger entrainment region than rectangular cycles. (paper)

Water-quality monitoring at the Hoe Creek test site: review and preliminary conclusions

Energy Technology Data Exchange (ETDEWEB)

Wang, F T; Mead, S W; Stuermer, D H

1982-05-20

It has been shown that underground coal gasification (UCG) may introduce a broad range of residual gasification products into the groundwater of a coal aquifer. Sorption of many contaminants by the coal itself is an important factor in restricting the migration of these contaminants in the ground water. However, field studies, conducted at Lawrence Livermore National Laboratory's Hoe Creek site, have shown that sorption of organic compounds by coal is not as effective as expected, perhaps because the coal surface area is limited. Furthermore, if severe roof collapse has taken place during gasification, non-coal aquifers located above the gasified coal seam may be interconnected with the coal aquifer, and contaminants may enter these non-coal aquifers, in which sorption is even less effective. The Hoe Creek II and III experiments have provided opportunities to study the contamination of a sand aquifer located above a gasified coal seam in a hydrological recharge area. Preliminary results indicate that the water in the overlying sand aquifer is much less contaminated with organic compounds than the water in the gasified coal aquifer. In conducting these field investigations, valuable lessons ere learned concerning groundwater monitoring. A suggested monitoring strategy is discussed.

Performance Evaluation of Throatless Gasifier Using Pine Needles as a Feedstock for Power Generation

Directory of Open Access Journals (Sweden)

Dhaundiyal Alok

2016-03-01

Full Text Available This paper deals with the performance evaluation of a throatless gasifier TG-SI-10E. Evaluation of the throatless gasifier was done in three streams, which were the thermal, design and economic aspects. It was tested with pine needles, derived from the Himalayan chir pine (Pinus roxburghii. A non-isokinetic sampling technique was used for measuring the tar and dust contents. The carbon dioxide and carbon monoxide emission at the exhaust of engine was in the range of 12.8% and 0.1-0.5% respectively. The maximum temperature of producer gas measured at the outlet of the gasifier was 505 °C. The specific biomass consumption rate of pine needles was calculated to be 1.595 kg/kWh (electrical. Specific gasification rate for the given design was found to be 107 kg/m2h. Economic evaluation was based on direct tax incidence.

Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

Energy Technology Data Exchange (ETDEWEB)

Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

2012-03-11

The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO

Fiscal 1995 achievement report. Development of entrained bed coal gasification power plant (Part 3 - Pilot plant operational test - 2/2); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 3. Pilot plant unten shiken hen (2/2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

The 200 tons/day entrained bed coal gasification pilot plant constructed for establishing the technology of integrated coal gasification combined cycle was subjected to operational tests, and the fiscal 1995 results are detailed. During Runs D13, D14, E1, D15, and A14 in the operational test of the gas clean-up facility (dry type dedusting facility), 10 troubles occurred, including damage of the separator screen, leak in the seal valve, and leak of the expansion gas, and measures were taken to deal with each of the troubles. The results of the gas turbine facility operational test were satisfactory, without any trouble worth discussion. In the operational test of the safety/environment-related facility, it was found that the produced gas was stably incinerated and that denitration performance during gas turbine operation roughly achieved the intended level. In the operational test of electric and control facilities, an overall test was conducted, inspection was made of the indoor switching facility, etc., and 13 improvements were made, which included the alteration of the high ANN setting in the water tank for slag, the alteration of the mill exit temperature setting for enabling the use of Taiheiyo coal, and proper methods for carrying out high-load operation. (NEDO)

Fiscal 1995 achievement report. Development of entrained bed coal gasification power plant (Part 5 - Surveys and studies of demonstration plant); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 5. Jissho plant ni kansuru chosa kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

Surveys and studies were conducted concerning a demonstration plant for establishing the technology of integrated coal gasification combined cycle, and the fiscal 1995 results are compiled. In this fiscal year, a demonstration plant conceptual design was prepared for assuring smooth transition from a pilot plant to a commercial plant. The design followed the system employed at the Nakoso pilot plant for its gasification power generation. It was decided that the gasification furnace be of the air-blown (oxygen enriched) 2-stage entrained bed type, that the desulfurization system be of the dry type 2-stage fluidized bed type, the dedusting system be of the dry type granular bed type (moving bed type), that the combined cycle power facility be derived from the commercialized gas turbine, and that the cycle of the steam system agree with the integrated coal gasification combined cycle system now under discussion. Studies were made, which covered heat efficiency (generating end/sending end), heat/matter balance, process flow, gas turbine/steam system optimization, comparison in performance with a pilot plant with its dimensions increased, estimation of the performance of each of the facilities, estimation of the construction cost, calculation of the generation cost, environmental friendliness, operating characteristics, acceptable coal types, and the like. (NEDO)

Trace elements in co-combustion of solid recovered fuel and coal

DEFF Research Database (Denmark)

Wu, Hao; Glarborg, Peter; Jappe Frandsen, Flemming

2013-01-01

Trace element partitioning in co-combustion of a bituminous coal and a solid recovered fuel (SRF) was studied in an entrained flow reactor. The experiments were carried out at conditions similar to pulverized coal combustion, with SRF shares of 7.9 wt.% (wet basis), 14.8 wt.% and 25.0 wt.......%. In addition, the effect of additives such as NaCl, PVC, ammonium sulphate, and kaolinite on trace element partitioning was investigated. The trace elements studied were As, Cd, Cr, Pb, Sb and Zn, since these elements were significantly enriched in SRF as compared to coal. During the experiments, bottom ash...... was collected in a chamber, large fly ash particles were collected by a cyclone with a cut-off diameter of ~2.5 μm, and the remaining fly ash particles were gathered in a filter. It was found that when coal was co-fired with SRF, the As, Cd, Pb, Sb and Zn content in filter ash/cyclone ash increased almost...

Measured gas and particle temperatures in VTT's entrained flow reactor

DEFF Research Database (Denmark)

Clausen, Sønnik; Sørensen, L.H.

2006-01-01

Particle and gas temperature measurements were carried out in experiments on VTTs entrained flow reactor with 5% and 10% oxygen using Fourier transform infrared emission spectroscopy (FTIR). Particle temperature measurements were performed on polish coal,bark, wood, straw particles, and bark...... and wood particles treated with additive. A two-color technique with subtraction of the background light was used to estimate particle temperatures during experiments. A transmission-emission technique was used tomeasure the gas temperature in the reactor tube. Gas temperature measurements were in good...... agreement with thermocouple readings. Gas lines and bands from CO, CO2 and H2O can be observed in the spectra. CO was only observed at the first measuring port (100ms) with the strongest CO-signal seen during experiments with straw particles. Variations in gas concentration (CO2 and H2O) and the signal from...

Investigations of gas entrainment in KNK II

International Nuclear Information System (INIS)

Hoppe, P.; Massier, H.; Mitzel, F.; Vaeth, W.

1979-08-01

During commissioning of KNK II operational difficulties were encountered due to gas entrainment in the coolant. This gas entrainment caused negative reactivity fluctuations which tripped the reactor repeatedly. Since first investigations indicated one main cause of the gas entrainment and the existence of an accumulation process, a technical modification (installation of a throttle valve) for remedy was performed. This report describes the investigations made after the plant modification. The main objective was to test the effectiveness of the modifications and to look into the following still open problems: Localization of the gas storage, detection and estimation of a permanent gas entrainment and the analysis of positive power overshoots being observed in connection with the gas bubbles

Alignment strategies for the entrainment of music and movement rhythms.

Science.gov (United States)

Moens, Bart; Leman, Marc

2015-03-01

Theories of entrainment assume that spontaneous entrainment emerges from dynamic laws that operate via mediators on interactions, whereby entrainment is facilitated if certain conditions are fulfilled. In this study, we show that mediators can be built that affect the entrainment of human locomotion to music. More specifically, we built D-Jogger, a music player that functions as a mediator between music and locomotion rhythms. The D-Jogger makes it possible to manipulate the timing differences between salient moments of the rhythms (beats and footfalls) through the manipulation of the musical period and phase, which affect the condition in which entrainment functions. We conducted several experiments to explore different strategies for manipulating the entrainment of locomotion and music. The results of these experiments showed that spontaneous entrainment can be manipulated, thereby suggesting different strategies on how to embark. The findings furthermore suggest a distinction among different modalities of entrainment: finding the beat (the most difficult part of entrainment), keeping the beat (easier, as a temporal scheme has been established), and being in phase (no entrainment is needed because the music is always adapted to the human rhythm). This study points to a new avenue of research on entrainment and opens new perspectives for the neuroscience of music. © 2014 New York Academy of Sciences.

Biomass energy conversion: conventional and advanced technologies

Energy Technology Data Exchange (ETDEWEB)

Young, B C; Hauserman, W B [Energy and Environmental Research Center, University of North Dakota, Grand Forks, ND (United States)

1995-12-01

Increasing interest in biomass energy conversion in recent years has focused attention on enhancing the efficiency of technologies converting biomass fuels into heat and power, their capital and operating costs and their environmental emissions. Conventional combustion systems, such as fixed-bed or grate units and entrainment units, deliver lower efficiencies (<25%) than modem coal-fired combustors (30-35%). The gasification of biomass will improve energy conversion efficiency and yield products useful for heat and power generation and chemical synthesis. Advanced biomass gasification technologies using pressurized fluidized-bed systems, including those incorporating hot-gas clean-up for feeding gas turbines or fuel cells, are being demonstrated. However, many biomass gasification processes are derivatives of coal gasification technologies and do not exploit the unique properties of biomass. This paper examines some existing and upcoming technologies for converting biomass into electric power or heat. Small-scale 1-30 MWe units are emphasized, but brief reference is made to larger and smaller systems, including those that bum coal-biomass mixtures and gasifiers that feed pilot-fuelled diesel engines. Promising advanced systems, such as a biomass integrated gasifier/gas turbine (BIG/GT) with combined-cycle operation and a biomass gasifier coupled to a fuel cell, giving cycle efficiencies approaching 50% are also described. These advanced gasifiers, typically fluid-bed designs, may be pressurized and can use a wide variety of biomass materials to generate electricity, process steam and chemical products such as methanol. Low-cost, disposable catalysts are becoming available for hot-gas clean-up (enhanced gas composition) for turbine and fuel cell systems. The advantages, limitations and relative costs of various biomass gasifier systems are briefly discussed. The paper identifies the best known biomass power projects and includes some information on proposed and

Biomass energy conversion: conventional and advanced technologies

International Nuclear Information System (INIS)

Young, B.C.; Hauserman, W.B.

1995-01-01

Increasing interest in biomass energy conversion in recent years has focused attention on enhancing the efficiency of technologies converting biomass fuels into heat and power, their capital and operating costs and their environmental emissions. Conventional combustion systems, such as fixed-bed or grate units and entrainment units, deliver lower efficiencies (<25%) than modem coal-fired combustors (30-35%). The gasification of biomass will improve energy conversion efficiency and yield products useful for heat and power generation and chemical synthesis. Advanced biomass gasification technologies using pressurized fluidized-bed systems, including those incorporating hot-gas clean-up for feeding gas turbines or fuel cells, are being demonstrated. However, many biomass gasification processes are derivatives of coal gasification technologies and do not exploit the unique properties of biomass. This paper examines some existing and upcoming technologies for converting biomass into electric power or heat. Small-scale 1-30 MWe units are emphasized, but brief reference is made to larger and smaller systems, including those that bum coal-biomass mixtures and gasifiers that feed pilot-fuelled diesel engines. Promising advanced systems, such as a biomass integrated gasifier/gas turbine (BIG/GT) with combined-cycle operation and a biomass gasifier coupled to a fuel cell, giving cycle efficiencies approaching 50% are also described. These advanced gasifiers, typically fluid-bed designs, may be pressurized and can use a wide variety of biomass materials to generate electricity, process steam and chemical products such as methanol. Low-cost, disposable catalysts are becoming available for hot-gas clean-up (enhanced gas composition) for turbine and fuel cell systems. The advantages, limitations and relative costs of various biomass gasifier systems are briefly discussed. The paper identifies the best known biomass power projects and includes some information on proposed and

Experimental investigation on an entrained flow type biomass gasification system using coconut coir dust as powdery biomass feedstock.

Science.gov (United States)

Senapati, P K; Behera, S

2012-08-01

Based on an entrained flow concept, a prototype atmospheric gasification system has been designed and developed in the laboratory for gasification of powdery biomass feedstock such as rice husks, coconut coir dust, saw dust etc. The reactor was developed by adopting L/D (height to diameter) ratio of 10, residence time of about 2s and a turn down ratio (TDR) of 1.5. The experimental investigation was carried out using coconut coir dust as biomass feedstock with a mean operating feed rate of 40 kg/h The effects of equivalence ratio in the range of 0.21-0.3, steam feed at a fixed flow rate of 12 kg/h, preheat on reactor temperature, product gas yield and tar content were investigated. The gasifier could able to attain high temperatures in the range of 976-1100 °C with gas lower heating value (LHV) and peak cold gas efficiency (CGE) of 7.86 MJ/Nm3 and 87.6% respectively. Copyright © 2012 Elsevier Ltd. All rights reserved.

Thermodynamic analyses of solar thermal gasification of coal for hybrid solar-fossil power and fuel production

International Nuclear Information System (INIS)

Ng, Yi Cheng; Lipiński, Wojciech

2012-01-01

Thermodynamic analyses are performed for solar thermal steam and dry gasification of coal. The selected types of coal are anthracite, bituminous, lignite and peat. Two model conversion paths are considered for each combination of the gasifying agent and the coal type: production of the synthesis gas with its subsequent use in a combined cycle power plant to generate power, and production of the synthesis gas with its subsequent use to produce gasoline via the Fischer–Tropsch synthesis. Replacement of a coal-fired 35% efficient Rankine cycle power plant and a combustion-based integrated gasification combined cycle power plant by a solar-based integrated gasification combined cycle power plant leads to the reduction in specific carbon dioxide emissions by at least 47% and 27%, respectively. Replacement of a conventional gasoline production process via coal gasification and a subsequent Fischer–Tropsch synthesis with gasoline production via solar thermal coal gasification with a subsequent Fischer–Tropsch synthesis leads to the reduction in specific carbon dioxide emissions by at least 39%. -- Highlights: ► Thermodynamic analyses for steam and dry gasification of coal are presented. ► Hybrid solar-fossil paths to power and fuels are compared to those using only combustion. ► Hybrid power production can reduce specific CO 2 emissions by more than 27%. ► Hybrid fuel production can reduce specific CO 2 emissions by more than 39%.

FY 1991 report on the Coal Gasification Committee; 1991 nendo sekitan gasuka iinkai hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-03-01

The paper reported activities of the Coal Gasification Committee, gasification power generation section and gasification technology section in FY 1991. The 1st Coal Gasification Committee Meeting was held on July 16,1991, and report/discussion were made about an outline of the FY 1991 research plan on the development of coal gasification technology. The 2nd Meeting was held on March 12, 1992, and report/discussion were made about activities of each section meeting and the progress of the development of coal gasification technology. In the section meeting of coal gasification power generation, report/discussion were made about the progress and study object of the development of entrained bed coal gasification power plant and support study for the development of the plant. In the 1st section meeting of coal gasification technology, as to the developmental plan on coal utilization hydrogen production technology, report/discussion were made about design/construction/operational study of pilot plant and support study for pilot plant (study using small equipment, study of trial manufacture of plant use equipment/materials). In the 2nd section meeting, report/discussion were made about the results of the development of coal utilization hydrogen production technology. (NEDO)

Japan`s New Sunshine Project. 20. 1995 annual summary of coal liquefaction and gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-10-01

The paper described a summary of the 1995 study on coal liquefaction and gasification under the New Sunshine Project. As for coal liquefaction, a study was made of liquefaction characteristics and catalysts of various coals. Also studied were liquefaction conditions for quality improvement of liquefaction products, an evaluation method of quality of coal liquid, and a utilization method of coal liquid. In order to prevent carbonization and realize effective liquefaction, a study was conducted for elucidation of the reaction mechanism of high pressure hydrogenation. In a 150t/d pilot plant using hydrogen transfer hydrogenation solvents, the NEDOL method was studied using various catalysts and kinds of coals. This is a step prior to data acquisition for engineering, actual construction of equipment and operation. A 1t/d process supporting unit is a unit to support it. The unit conducts studies on slurry letdown valves and synthetic iron sulfide catalysts, screening of Chinese coals, etc. As to coal gasification, the paper added to the basic research the combined cycle power generation using entrained flow coal gasification for improvement of thermal efficiency and environmental acceptability and the HYCOL method for hydrogen production. 68 refs., 40 figs.

Fast fluid bed coal gasification for conversion of existing oil-fired boilers - an investigation of conditions precedent for commercial realization

Energy Technology Data Exchange (ETDEWEB)

1969-06-01

The syndicate Nordisk Fluidbaeddfoergasning which is made up of the following Scandinavian companies. A. Ahlstroem o/y Burmeister and Wain AB, Svenska Maskinverken AB and Svenska Cellulosa AB has been working with the development of a gas generator which makes it possible for the oil-fired boilers to use coal. The report describes a pre-project and presents the calculation of costs and the estimation of the market potential. The following appraisements have been made: (i) a commercially functioning plant can be erected (ii) the energy cost can be lower than the corresponding cost of conversion to coal powder fuel or competing gasifiers, and (iii) the size of the market is sufficiently large.

Catalytic combustion of gasified waste - Experimental part. Final report

Energy Technology Data Exchange (ETDEWEB)

Jaeraas, Sven; Kusar, Henrik [Royal Institute of Technology, Stockholm (Sweden). Chemical Engineering and Technology

2003-08-01

This final report covers the work that has been performed within the project P 10547-2, 'Catalytic combustion of gasified waste - system analysis ORWARE'. This project is part of the research programme 'Energy from Waste' financed by the Swedish National Energy Administration. The project has been carried out at the division of Industrial Ecology and at the division of Chemical Technology at Royal Inst. of Technology. The aim of the project has been to study the potentials for catalytic combustion of gasified waste. The supposed end user of the technique is a smaller community in Sweden with 15,000-20,000 inhabitants. The project contains of two sub projects: an experimental part carried out at Chemical Technology and a system analysis carried out at Industrial Ecology. This report covers the experimental part of the project carried out at Chemical Technology. The aim for the experimental part has been to develop and test catalysts with long life-time and a high performance, to reduce the thermal-NO{sub x} below 5 ppm and to significantly reduce NO{sub x} formed from fuel-bound nitrogen. Different experimental studies have been carried out within the project: a set-up of catalytic materials have been tested over a synthetic mixture of the gasified waste, the influence of sulfur present in the gas stream, NO{sub x} formation from fuel bound nitrogen, kinetic studies of CO and H{sub 2} with and without the presence of water and the effects of adding a co-metal to palladium catalysts Furthermore a novel annular reactor design has been used to carry out experiments for kinetic measurements. Real gasification tests of waste pellets directly coupled to catalytic combustion have successfully been performed. The results obtained from the experiments, both the catalytic combustion and from the gasification, have been possible to use in the system analysis. The aim of the system analysis of catalytic combustion of gasified waste takes into consideration

Experimental study of gas entrainment from surface swirl

Energy Technology Data Exchange (ETDEWEB)

Moudjed, B., E-mail: brahim.moudjed@cea.fr; Excoffon, J.; Riva, R.; Rossi, L., E-mail: lionel.rossi@cea.fr

2016-12-15

Gas entrainment from surface swirls is characterized using water experiments. A free surface shear flow is generated in an open channel flow. A suction nozzle is set at the bottom of the test section to induce a downward flow and provoke gas entrainment. An important originality of these experiments is the possibility to change the inlet condition so as to generate different turbulent shear flows. This is done by adding obstacles of different sizes and shapes at the end of a flat plate separating the inlet flow from a “stagnant” water area. Velocity fields and profiles, measured with the PIV technique, are provided both to describe the inlet conditions corresponding to various geometries and flow rates, and to characterize the temporal average shear flow generated within the centre part of the channel. Gas entrainment mappings are established from direct observations of the different flow configurations. These new results show that the threshold for the suction velocities required to entrain gas are similar for the configurations with small obstacles and the flat plate configuration triggering a standard shear flow. Increasing the size of the obstacles promotes gas entrainment and reduces the threshold values of the suction velocity to trigger gas entrainment. Shadowgraphy with image processing is used to present new results characterizing the geometrical properties of surface swirls and the quantity of gas entrained. Inlet configurations with obstacles generate larger surface swirls which move upstream from the suction nozzle centre whereas they are situated downstream with the flat plate configuration. Moreover, dimensionless power laws are found to be good approximations for the surface swirl width and the quantity of gas entrained. In addition to provide new insights about gas entrainment in analytical configurations relevant to Sodium cooled fast nuclear reactor, these results should provide different test cases for the validation of MCFD codes.

Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

Directory of Open Access Journals (Sweden)

Duan Tianhong

2014-01-01

Full Text Available To lower stability requirement of gas production in UCG (underground coal gasification, create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

The Design, Construction and Operation of a 75 kW Two-Stage Gasifier

DEFF Research Database (Denmark)

Henriksen, Ulrik Birk; Ahrenfeldt, Jesper; Jensen, Torben Kvist

2003-01-01

The Two-Stage Gasifier was operated for several weeks (465 hours) and of these 190 hours continuously. The gasifier is operated automatically unattended day and night, and only small adjustments of the feeding rate were necessary once or twice a day. The operation was successful, and the output...... as expected. The engine operated well on the produced gas, and no deposits were observed in the engine afterwards. The bag house filter was an excellent and well operating gas cleaning system. Small amounts of deposits consisting of salts and carbonates were observed in the hot gas heat exchangers. The top...

Biomass downdraft gasifier with internal cyclonic combustion chamber: design, construction, and experimental results.

Science.gov (United States)

Patil, Krushna; Bhoi, Prakash; Huhnke, Raymond; Bellmer, Danielle

2011-05-01

An exploratory downdraft gasifier design with unique biomass pyrolysis and tar cracking mechanism is evolved at Oklahoma State University. This design has an internal separate combustion section where turbulent, swirling high-temperature combustion flows are generated. A series of research trials were conducted using wood shavings as the gasifier feedstock. Maximum tar cracking temperatures were above 1100°C. Average volumetric concentration levels of major combustible components in the product gas were 22% CO and 11% H(2). Hot and cold gas efficiencies were 72% and 66%, respectively. Copyright © 2011 Elsevier Ltd. All rights reserved.

Layout of an internally heated gas generator for the steam gasification of coal

International Nuclear Information System (INIS)

Feistel, P.P.; Duerrfeld, R.; Heck, K.H. van; Juentgen, H.

1975-01-01

Industrial-scale steam gasification of coal using heat from high temperature reactors requires research and development on allothermal gas generators. Bergbau-Forschung GmbH, Essen, does theoretical and experimental work in this field. The experiments deal with reaction kinetics, heat transfer and material tests. Their significance for the layout of a full-scale gas generator is shown. Including material specifications, the feasibility of a gasifier, characterized by a fluid bed volume of 318 m 3 and a heat transferring area of 4000 m 2 , results. The data, now available, are used to determine the gasification throughput from the heat balance, i.e. the equality of heat consumed and heat transferred. Throughputs of about 50 t/hr of coal are possible for a single gas generator, the helium outlet temperature of the HTR being 950 0 C/ Bergbau-Forschung has commissioned a medium-scale pilot plant (200 kg/hr). (Auth.)

Entrainment and deposition rates of droplets in annular two-phase flow

International Nuclear Information System (INIS)

Kataoka, I.; Ishii, M.

1986-01-01

The droplet entrainment from a liquid film is important to the mass, momentum, and energy transfer process in annular two-phase flow. For example, the amount of entrainment as well as the rate of entrainment significantly affect the occurrences of the dryout, whereas the post-CHF heat transfer depends strongly on the entrainment and droplet sizes. Despite the importance of the entrainment rate, there have been no satisfactory correlations available in the literature. In view of these, correlations for entrainment rate covering both entrance region and equilibrium region were developed from a simple model in collaboration with data. Results show that the entrainment rate varies considerably in the entrainment-development region. However, at a certain distance from an inlet it attains an equilibrium value. A simple approximate correlation was obtained for the equilibrium state where entrainment rate and deposition rate becomes equal. The result indicates that the equilibrium entrainment rate is proportional to Weber number based on the hydraulic diameter of a tube. 34 references, 14 figures

Dryout-type critical heat flux in vertical upward annular flow: effects of entrainment rate, initial entrained fraction and diameter

Science.gov (United States)

Wu, Zan; Wadekar, Vishwas; Wang, Chenglong; Sunden, Bengt

2018-01-01

This study aims to reveal the effects of liquid entrainment, initial entrained fraction and tube diameter on liquid film dryout in vertical upward annular flow for flow boiling. Entrainment and deposition rates of droplets were included in mass conservation equations to estimate the local liquid film mass flux in annular flow, and the critical vapor quality at dryout conditions. Different entrainment rate correlations were evaluated using flow boiling data of water and organic liquids including n-pentane, iso-octane and R134a. Effect of the initial entrained fraction (IEF) at the churn-to-annular flow transition was also investigated. A transitional Boiling number was proposed to separate the IEF-sensitive region at high Boiling numbers and the IEF-insensitive region at low Boiling numbers. Besides, the diameter effect on dryout vapor quality was studied. The dryout vapor quality increases with decreasing tube diameter. It needs to be pointed out that the dryout characteristics of submillimeter channels might be different because of different mechanisms of dryout, i.e., drying of liquid film underneath long vapor slugs and flow boiling instabilities.

Coal conversion process by the United Power Plants of Westphalia

Energy Technology Data Exchange (ETDEWEB)

1974-08-01

The coal conversion process used by the United Power Plants of Westphalia and its possible applications are described. In this process, the crushed and predried coal is degassed and partly gasified in a gas generator, during which time the sulfur present in the coal is converted into hydrogen sulfide, which together with the carbon dioxide is subsequently washed out and possibly utilized or marketed. The residual coke together with the ashes and tar is then sent to the melting chamber of the steam generator where the ashes are removed. After desulfurization, the purified gas is fed into an external circuit and/or to a gas turbine for electricity generation. The raw gas from the gas generator can be directly used as fuel in a conventional power plant. The calorific value of the purified gas varies from 3200 to 3500 kcal/cu m. The purified gas can be used as reducing agent, heating gas, as raw material for various chemical processes, or be conveyed via pipelines to remote areas for electricity generation. The conversion process has the advantages of increased economy of electricity generation with desulfurization, of additional gas generation, and, in long-term prospects, of the use of the waste heat from high-temperature nuclear reactors for this process.

Fiscal 1996 achievement report. Development of entrained bed coal gasification power plant (Part 1 - Studies of dismantling and surveys of techniques); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Kaitai kenkyu hen, gijutsu chosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-01-01

For the establishment of technology of integrated coal gasification combined cycle, studies were made for the dismantling of the 200 tons/day entrained bed coal gasification pilot plant and surveys were conducted of overseas technologies. In the gasification furnace facility, 40 devices were selected, and dismantled, from the locations corresponding to the factors of damage expected to occur involving important equipment. Although no significant damage was detected in the gasification pressure vessel, peripheral walls, or the like, malfunctions due to corrosion or abrasion were discovered in some pipes and members. In the dry type gas clean-up facility (desulfurization facility), damage due to heat stress or corrosion was detected in the regeneration tower inner cyclone, regeneration tower filter flexible tubes, and in circulation gas cooler cooling tubes. In the dry type gas clean-up facility (dedusting facility), damage was found in the dust collector gas seal valve, dust collector filter materials cut valve, and in the separator A/B. In the gas turbine facility, no abnormality was discovered but for some damage in some initial stage static vanes. (NEDO)

Coal pyrolysis and char burnout under conventional and oxy-fuel conditions

Energy Technology Data Exchange (ETDEWEB)

Al-Makhadmeh, L.; Maier, J.; Scheffknecht, G. [Stuttgart Univ. (Germany). Institut fuer Verfahrenstechnik und Dampfkesselwesen

2009-07-01

Coal utilization processes such as combustion or gasification generally involve several steps i.e., the devolatilization of organic materials, homogeneous reactions of volatile matter with the reactant gases, and heterogeneous reactions of the solid (char) with the reactant gases. Most of the reported work about coal pyrolysis and char burnout were performed at low temperatures under environmental conditions related to the air firing process with single particle tests. In this work, coal combustion under oxy-fuel conditions is investigated by studying coal pyrolysis and char combustion separately in practical scales, with the emphasis on improving the understanding of the effect of a CO{sub 2}-rich gas environment on coal pyrolysis and char burnout. Two coals, Klein Kopje a medium volatile bituminous coal and a low-rank coal, Lausitz coal were used. Coal pyrolysis in CO{sub 2} and N{sub 2} environments were performed for both coals at different temperatures in an entrained flow reactor. Overall mass release, pyrolysis gas concentrations, and char characterization were performed. For char characterization ultimate analysis, particle size, and BET surface area were measured. Chars for both coals were collected at 1150 C in both CO{sub 2} and N{sub 2} environments. Char combustion was performed in a once-through 20 kW test facility in O{sub 2}/CO{sub 2} and O{sub 2}/N{sub 2} atmospheres. Besides coal quality, oxygen partial pressure was chosen as a variable to study the effect of the gas environment on char burnout. In general, it is found that the CO{sub 2} environment and coal rank have a significant effect on coal pyrolysis and char burnout. (orig.)

Validation of Continuous CHP Operation of a Two-Stage Biomass Gasifier

DEFF Research Database (Denmark)

Ahrenfeldt, Jesper; Henriksen, Ulrik Birk; Jensen, Torben Kvist

2006-01-01

The Viking gasification plant at the Technical University of Denmark was built to demonstrate a continuous combined heat and power operation of a two-stage gasifier fueled with wood chips. The nominal input of the gasifier is 75 kW thermal. To validate the continuous operation of the plant, a 9-day...... measurement campaign was performed. The campaign verified a stable operation of the plant, and the energy balance resulted in an overall fuel to gas efficiency of 93% and a wood to electricity efficiency of 25%. Very low tar content in the producer gas was observed: only 0.1 mg/Nm3 naphthalene could...... be measured in raw gas. A stable engine operation on the producer gas was observed, and very low emissions of aldehydes, N2O, and polycyclic aromatic hydrocarbons were measured....

HIGH PRESSURE COAL COMBUSTON KINETICS PROJECT

Energy Technology Data Exchange (ETDEWEB)

Stefano Orsino

2005-03-30

As part of the U.S. Department of Energy (DoE) initiative to improve the efficiency of coal-fired power plants and reduce the pollution generated by these facilities, DOE has funded the High-Pressure Coal Combustion Kinetics (HPCCK) Projects. A series of laboratory experiments were conducted on selected pulverized coals at elevated pressures with the specific goals to provide new data for pressurized coal combustion that will help extend to high pressure and validate models for burnout, pollutant formation, and generate samples of solid combustion products for analyses to fill crucial gaps in knowledge of char morphology and fly ash formation. Two series of high-pressure coal combustion experiments were performed using SRI's pressurized radiant coal flow reactor. The first series of tests characterized the near burner flame zone (NBFZ). Three coals were tested, two high volatile bituminous (Pittsburgh No.8 and Illinois No.6), and one sub-bituminous (Powder River Basin), at pressures of 1, 2, and 3 MPa (10, 20, and 30 atm). The second series of experiments, which covered high-pressure burnout (HPBO) conditions, utilized a range of substantially longer combustion residence times to produce char burnout levels from 50% to 100%. The same three coals were tested at 1, 2, and 3 MPa, as well as at 0.2 MPa. Tests were also conducted on Pittsburgh No.8 coal in CO2 entrainment gas at 0.2, 1, and 2 MPa to begin establishing a database of experiments relevant to carbon sequestration techniques. The HPBO test series included use of an impactor-type particle sampler to measure the particle size distribution of fly ash produced under complete burnout conditions. The collected data have been interpreted with the help of CFD and detailed kinetics simulation to extend and validate devolatilization, char combustion and pollutant model at elevated pressure. A global NOX production sub-model has been proposed. The submodel reproduces the performance of the detailed chemical

POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

Energy Technology Data Exchange (ETDEWEB)

R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

2001-04-30

Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both ash- and sulfur-forming minerals from coal. However, most of the processes involve fine grinding and use water as the cleaning medium; therefore, the clean coal products must be dewatered before they can be transported and burned. Unfortunately, dewatering fine coal is costly, which makes it difficult to deploy advanced coal cleaning processes for commercial applications. As a means of avoiding problems associated with the fine coal dewatering, the National Energy Technology Laboratory (NETL) developed a dry coal cleaning process in which mineral matter is separated from coal without using water. In this process, pulverized coal is subjected to triboelectrification before being placed in an electric field for electrostatic separation. The triboelectrification is accomplished by passing a pulverized coal through an in-line mixer made of copper. Copper has a work function that lies between that of carbonaceous material (coal) and mineral matter. Thus, coal particles impinging on the copper wall lose electrons to the metal thereby acquiring positive charges, while mineral matter impinging on the wall gain electrons to acquire negative charges. The charged particles then pass through an electric field where they are separated according to their charges into two or more products depending on the configuration of the separator. The results obtained at NETL showed that it is capable of removing more than 90% of the pyritic sulfur and 70% of the ash-forming minerals from a number of eastern U.S. coals. However, the BTU recoveries were less than desirable. The laboratory-scale batch triboelectrostatic separator (TES) used by NETL relied on adhering charged particles on parallel electrode surfaces and scraping them off. Therefore, its throughput will be proportional to the electrode surface area. If this laboratory device is scaled-up as is, it would

Projected entrainment of fish resulting from aggregate dredging

International Nuclear Information System (INIS)

Drabble, Ray

2012-01-01

Previous research to assess impacts from aggregate dredging has focussed on infaunal species with few studies made of fish entrainment. Entrainment evidence from hydraulic dredging studies is reviewed to develop a sensitivity index for benthic fish. Environmental monitoring attendant with the granting of new licences in the Eastern Channel Region (ECR) in 2006 offers a unique opportunity to assess the effects of dredging upon fish. Projected theoretical fish entrainment rates are calculated based upon: abundance data from 4m beam trawl sampling of fish species over the period 2005–2008; sensitivity data; and dredging activity and footprint derived from Electronic monitoring System (EMS) data. Results have been compared with actual entrainment rates and also against summary results from independent analysis of the changes in fish population over the period 2005–2008 (). The case is made for entrainment surveys to form part of impact monitoring for marine aggregate dredging.

Complete biocycle for solar energy conversion, storage, fuel and power generation, and coal conservation for future use

International Nuclear Information System (INIS)

Srivastava, S.C.

1993-01-01

A complete carbon biocycle has been described, starting from coal in in situ condition in coal seams underground. Various steps involved are: (i) Biogasification of coal to methane, using a consortia of bacteria, has been reported. A group of bacteria degrades complex structure of coal to simpler structure. This simpler structure of coal, is then converted to methane by methanogens; (ii) Biophotolysis of methane and associated biodegradation, results in products, such as hydrogen and oxygen for use in fuel cells for power generation; (iii) Bioconversion of products so obtained is carried out to produce methanol or methane that could be used as fuel or recycled; (iv) In complete biocycle some methane is converted to biomass. In order to replace this methane, coal is converted to methane using group of bacteria, only to the extent methane has been converted to biomass; (v) The biomass so produced could be dumped underground from where coal has been gasified. Alternatively it could be burnt as fuel or else used as substitute of protein in animal food. Detailed concept of proposed technology for: (a) an alternative to conventional coal mining, (b) generation of power using products of bioconversion in fuel cell, and (c) conversation of solar energy for generation of alternative source of fuel and power, has been discussed. Possibility of developing a biofuel cell for conversion of solar energy through bioelectrochemical route has been suggested. (author). 48 refs., 3 figs

Experimental research of liquid entrainment through ADS-4 in AP1000

International Nuclear Information System (INIS)

Meng, Zhaoming; Dong, Bo; Wang, Laishun; Fu, Xiaoliang; Tian, Wenxi; Yang, Yanhua; Su, Guanghui

2014-01-01

Highlights: • We performed experimental research of liquid entrainment through ADS-4 in AP1000. • Effect of various factors on entrainment at T-junction was conducted. • Visualization research was conducted to make entrainment mechanism clear. - Abstract: In this study, based on a T-junction that consists of Automatic Depressurization System Stage Four (ADS-4) and hot leg in an AP1000 plant, a small-scale experimental research on entrainment at a T-junction was performed. This study mainly focused on the effect of various factors on entrainment, such as the effect of branch size, branch shape and liquid crossflow. The flow pattern map was plotted from the experimental data, and the visualization research indicated that the entrainment phenomena through a large size branch were apparently different from that through a small branch. Three entrainment phenomena were observed in the studies, two entrainment mechanisms could be found in the stratified flow regime entrainment area, the existence of branch contributed to generating intermittent flow in the horizontal main pipe, and the backflow region was observable in the vicinity of a large size branch inlet. Also, experimental research showed that downstream of the branch of T-junction had an important effect on the onset entrainment, and liquid crossflow did not seem to affect the onset entrainment

STUDY OF THE EFFECT OF CHLORINE ADDITION ON MERCURY OXIDATION BY SCR CATALYST UNDER SIMULATED SUBBITUMINOUS COAL FLUE GAS

Science.gov (United States)

An entrained flow reactor is used to study the effect of addition of chlorine-containing species on the oxidation of elemental mercury (Hgo)by a selective catalytic reduction (SCR) catalyst in simulated subbituminous coal combustion flue gas. The combustion flue gas was doped wit...

Experimental studies on spray and gas entrainment characteristics of biodiesel fuel: Implications of gas entrained and fuel oxygen content on soot formation

International Nuclear Information System (INIS)

Kuti, Olawole Abiola; Nishida, Keiya; Zhu, Jingyu

2013-01-01

Experiments were performed inside the constant volume vessel to simulate the real diesel engine conditions. The LIF–PIV (Laser Induced Florescence – Particulate Image Velocimetry) technique was used to characterize the spray and gas entrainment characteristics of the fuels while the OH-chemiluminescence and two color pyrometry were applied to obtain information about the combustion processes. Biodiesel from palm oil (BDF (Biodiesel Fuel)) and the JIS #2 diesel fuel were utilized. It was observed that the SMD (Sauter mean diameter) obtained through an empirical equation decreased by increasing the injection pressure from 100 to 300 MPa and reducing the nozzle diameter from 0.16 to 0.08 mm. BDF has higher SMD values compared to diesel thus signifying inferior atomization. By increasing the injection pressure up to 300 MPa and reducing the nozzle diameter to 0.08 mm, the normal velocity and total mass flow rate of the entrained gas by the fuels increased. Due to higher viscosity and density properties, BDF possessed inferior atomization characteristics which made the normal velocity and total mass flow rate of the entrained gas lower compared to diesel. Due to inferior atomization which led to less gas being entrained upstream of the lift-off flame, the fuel oxygen content in BDF played a significant role in soot formation processes. - Highlights: • Spray and gas entrainment characteristics of biodiesel (BDF (Biodiesel Fuel)) and fuel were investigated. • Effect of injector parameters on BDF spray and gas entrainment characteristics was identified. • Higher viscosity and density of BDF yielded inferior spray atomization processes. • Gas entrainment velocity and mass flow rate of gas entrained by BDF lower. • Gas entrained had less effect on BDF's soot formation

Neural Entrainment to Speech Modulates Speech Intelligibility

NARCIS (Netherlands)

Riecke, Lars; Formisano, Elia; Sorger, Bettina; Baskent, Deniz; Gaudrain, Etienne

2018-01-01

Speech is crucial for communication in everyday life. Speech-brain entrainment, the alignment of neural activity to the slow temporal fluctuations (envelope) of acoustic speech input, is a ubiquitous element of current theories of speech processing. Associations between speech-brain entrainment and

Studying the melting behavior of coal, biomass, and coal/biomass ash using viscosity and heated stage XRD data

DEFF Research Database (Denmark)

Arvelakis, Stelios; Folkedahl, B.; Dam-Johansen, Kim

2006-01-01

by the cocombustion tests appeared to be somewhat different compared to that of the laboratory-prepared ash samples. The heated stage XRD data provide useful information regarding the reactions among the various ash compounds and the phase transformations during the heating and cooling of the ash samples and helped...... a high-temperature rotational viscometer and a hot stage XRD. The produced data were used to calculate the operating temperature of a pilot-scale entrained flow reactor during the cocombustion of biomass/ coal samples in order to ensure the slag flow and to avoid corrosion of the walls due to liquid slag...

Particle Distribution in a Fixed Bed Down Draft Wood Gasifier

DEFF Research Database (Denmark)

Hindsgaul, Claus

2005-01-01

Char particle samples were collected from six distances above the grate in a fixed bed of a down draft biomass gasifier. Each sample was separated into twelve size fractions by screening through standard sieves in order to determine the local particle size distribution. The ash contents of each...

Oxy-Fuel Combustion of Coal

DEFF Research Database (Denmark)

Brix, Jacob

This Ph.D. thesis describes an experimental and modeling investigation of the thermal conversion of coal and an experimental investigation of the emission of NO from char combustion in O2/N2 and O2/CO2 atmospheres. The motivation for the work has been the prospective use of the technology “Oxy......-Fuel Combustion” as a mean of CO2 abatement in large scale energy conversion. Entrained Flow Reactor (EFR) experiments have been conducted in O2/N2 and O2/CO2 mixtures in the temperature interval 1173 K – 1673 K using inlet O2 concentrations between 5 – 28 vol. %. Bituminous coal has been used as fuel in all....... % it was found that char conversion rate was lowered in O2/CO2 compared to O2/N2. This is caused by the lower diffusion coefficient of O2 in CO2 (~ 22 %) that limits the reaction rate in zone III compared to combustion in O2/N2. Using char sampled in the EFR experiments ThermoGravimetric Analyzer (TGA...

Business venture-analysis case study relating to the manufacture of gas turbines for the generation of utility electric power. Volume II. Private sector and public sector venture studies. Final report. [Use of coal gasifier with combined gas and steam system

Energy Technology Data Exchange (ETDEWEB)

Davison, W.R.

1978-05-05

Increasing national attention is being directed toward the search for clean, efficient, and reliable energy-conversion systems, capable of using abundant indigenous fuels such as coal, for generation of utility electric power. A prime candidate in this area is the combined gas and steam (COGAS) system employing a high-temperature gas turbine with a steam-turbine bottoming cycle, fed by a coal gasifier. This program demonstrates the use of a logical and consistent venture-analysis methodology which could also be applied to investigate other high-technology, energy-conversion systems that have yet to reach a state of commercialization but which are of significant interest to the U.S. Government. The venture analysis was performed by using a computer to model the development, production, sales, and in-service development phases of programs necessary to introduce new gas turbines in COGAS systems. The simulations were produced in terms of estimated cash flows, rates of returns, and risks which a manufacturer would experience. Similar simulations were used to estimate public-sector benefits resulting from the lower cost of power and improved environment gained from the use of COGAS systems rather than conventional systems. The study shows that substantial social benefits could be realized and private investment would be made by the gas-turbine manufacturers if an infusion of external funds were made during key portions of the gas-turbine development program. It is shown that there is substantial precedent for such public assistance to make possible economic and environmental benefits that otherwise would not be possible. 42 references.

Power Systems Development Facility Gasification Test Campaign TC25

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2008-12-01

In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF), located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results of TC25, the second test campaign using a high moisture lignite coal from the Red Hills mine in Mississippi as the feedstock in the modified Transport Gasifier configuration. TC25 was conducted from July 4, 2008, through August 12, 2008. During TC25, the PSDF gasification process operated for 742 hours in air-blown gasification mode. Operation with the Mississippi lignite was significantly improved in TC25 compared to the previous test (TC22) with this fuel due to the addition of a fluid bed coal dryer. The new dryer was installed to dry coals with very high moisture contents for reliable coal feeding. The TC25 test campaign demonstrated steady operation with high carbon conversion and optimized performance of the coal handling and gasifier systems. Operation during TC25 provided the opportunity for further testing of instrumentation enhancements, hot gas filter materials, and advanced syngas cleanup technologies. The PSDF site was also made available for testing of the National Energy Technology Laboratory's fuel cell module and Media Process Technology's hydrogen selective membrane with syngas from the Transport Gasifier.

Burnout behaviour of bituminous coals in air-staged combustion conditions

Energy Technology Data Exchange (ETDEWEB)

Kluger, F.; Spliethoff, H.; Hein, K.R.G. [University of Stuttgart, Stuttgart (Germany). Inst. of Process Engineering and Power Plant (IVD)

2001-07-01

In order to determine the influence on burnout by the combustion conditions and the coal preparation, three bituminous coals sold on the world market, from three different locations in Poland, South Africa, and Australia, were studied more closely. For this purpose, the coals were ground in two different particle size ranges, which, besides the influence of the combustion conditions, such a temperature, residence time, and stoichiometry, made it possible to also investigate the impact on burnout by the coal preparation. The experiments were carried out in an electrically heated entrained-flow reactor with a thermal input of 8.5 kW. The parameters for the experiments are wall temperature (1000-1350{degree}C), air ratio (0.6-1.15) and two particle sizes (70% {lt} 75 {mu}m, 90% {lt} 75 {mu}m). The results show that in general, for increasing temperatures, the burnout quality will improve. For the Australian Illawara coal, another outcome is increased NOx emissions. Lowering the air ratio in the reduction zone leads to less NOx emission but to increased unburnt matter in ash. For the smaller particle size fraction, the analysis of the different particle sizes shows an improvement of the burnout without a change in NOx emissions. 10 refs., 10 figs., 2 tabs.

Evaluation of Structural Changes in the Coal Specimen Heating Process and UCG Model Experiments for Developing Efficient UCG Systems

Directory of Open Access Journals (Sweden)

Gota Deguchi

2013-05-01

Full Text Available In the underground coal gasification (UCG process, cavity growth with crack extension inside the coal seam is an important phenomenon that directly influences gasification efficiency. An efficient and environmentally friendly UCG system also relies upon the precise control and evaluation of the gasification zone. This paper presents details of laboratory studies undertaken to evaluate structural changes that occur inside the coal under thermal stress and to evaluate underground coal-oxygen gasification simulated in an ex-situ reactor. The effects of feed temperature, the direction of the stratified plane, and the inherent microcracks on the coal fracture and crack extension were investigated using some heating experiments performed using plate-shaped and cylindrical coal specimens. To monitor the failure process and to measure the microcrack distribution inside the coal specimen before and after heating, acoustic emission (AE analysis and X-ray CT were applied. We also introduce a laboratory-scale UCG model experiment conducted with set design and operating parameters. The temperature profiles, AE activities, product gas concentration as well as the gasifier weight lossess were measured successively during gasification. The product gas mainly comprised combustible components such as CO, CH4, and H2 (27.5, 5.5, and 17.2 vol% respectively, which produced a high average calorific value (9.1 MJ/m3.

Assessment of impact due to entrainment of ichthyoplankton

International Nuclear Information System (INIS)

Horst, T.J.

1975-01-01

Three approaches to the assessment of impact associated with the entrainment of ichthyoplankton into power stations are discussed. The first is the estimation of the probability of mortality for those organisms entrained. The second is the assessment to the fish populations which have the egg and larvae life stages entrained. The third approach is the assessment of impact to the community or ecosystem. Some models are presented as examples for each of the three approaches. (U.S.)

Differential entrainment of neuroelectric delta oscillations in developmental dyslexia.

Directory of Open Access Journals (Sweden)

Fruzsina Soltész

Full Text Available Oscillatory entrainment to the speech signal is important for language processing, but has not yet been studied in developmental disorders of language. Developmental dyslexia, a difficulty in acquiring efficient reading skills linked to difficulties with phonology (the sound structure of language, has been associated with behavioural entrainment deficits. It has been proposed that the phonological 'deficit' that characterises dyslexia across languages is related to impaired auditory entrainment to speech at lower frequencies via neuroelectric oscillations (<10 Hz, 'temporal sampling theory'. Impaired entrainment to temporal modulations at lower frequencies would affect the recovery of the prosodic and syllabic structure of speech. Here we investigated event-related oscillatory EEG activity and contingent negative variation (CNV to auditory rhythmic tone streams delivered at frequencies within the delta band (2 Hz, 1.5 Hz, relevant to sampling stressed syllables in speech. Given prior behavioural entrainment findings at these rates, we predicted functionally atypical entrainment of delta oscillations in dyslexia. Participants performed a rhythmic expectancy task, detecting occasional white noise targets interspersed with tones occurring regularly at rates of 2 Hz or 1.5 Hz. Both groups showed significant entrainment of delta oscillations to the rhythmic stimulus stream, however the strength of inter-trial delta phase coherence (ITC, 'phase locking' and the CNV were both significantly weaker in dyslexics, suggestive of weaker entrainment and less preparatory brain activity. Both ITC strength and CNV amplitude were significantly related to individual differences in language processing and reading. Additionally, the instantaneous phase of prestimulus delta oscillation predicted behavioural responding (response time for control participants only.

IGCC demonstration project status combustion engineering IGCC repowering project

International Nuclear Information System (INIS)

Glamuzina, R.W.; Allen, R.J.; Peletz, L.J.

1993-01-01

This demonstration project was originally conceived as the repowering of an existing plant facility, the Lakeside Station in Springfield, Illinois. The Owner, City Water, Light and Power (CWL ampersand P), has removed five of the original boilers and three of the original turbines. The buildings have had asbestos insulation removed and the interiors have been prepared for the construction of a single Integrated Gasification Combined Cycle (IGCC) process train that will generate a net output of 60 megawatts. The plant consists of a combined cycle (gas turbine, heat recovery steam generator, steam turbine) power train located in the existing buildings and a coal gasification system in a new building. The gasification system contains ABB CE's air-blown, entrained flow, two stage gasifier, an advanced hot gas desulfurization system by General Electric Environmental Services, Inc. and the necessary auxiliary systems. The plant is designed to produce a nominal 60 MW net output with an ambient air temperature of 95 degrees F and a cooling water temperature of 89 degrees F on either Natural Gas or Illinois No. 5 coal

Production of 800 kW of electrical power using medium calorific gas from a biomass gasifier integrated in a combined cycle

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Cabrita, I. [Instituto Nacional de Engenharia e Tecnologia Industrial, Lisboa (Portugal)

1993-12-31

An allothermal fluidized bed biomass gasifier is under construction to operate at a pressure slightly above atmospheric to produce a gaseous fuel of medium heating value. The output of the gasifier is 2.5 {times} 10{sup 6} kcal/h and will be attached to a gas turbine that is specifically modified to burn the gas produced. The amount of electricity to be generated will be 800 kW. The gasifying medium used is superheated steam at 2.5 bars and 400{degrees}C and the amount needed will be 280 kg/h. The gasifier will have a cross sectional area of 2.1 m{sup 2} with dimensions of 1 500 mm {times} 1 400 mm. There is a heat exchanger to provide the heat needed for the gasification reactions. The gasifier will operate at about 850{degrees}C and the biomass throughput will be about 950 kg/h. The amount of gas that is to be produced will be about 1 300 kg/h or 1 900 Nm{sup 3}/h. Part of the gas obtained will be burned in an external combustor to provide the heat for the gasifier. The gas turbine to be employed is a single shaft turbine designed to drive 750 kVA electrical generator. The turbine combustion chamber is somewhat modified to allow for the lower heating value of the gas. However, there is no loss of efficiency in the turbine output due to lower calorific value of the fuel. The turbine inlet temperature is 900/{degrees}C and that of the exhaust will be 500{degrees}C. The amount of gas to be used is about 745 Nm{sup 3}/h. The paper reports the experimental results obtained from a pilot-scale gasifier operating under similar conditions. The results of test runs carried out with a gas turbine are also presented.

Advanced Coal Wind Hybrid: Economic Analysis

Energy Technology Data Exchange (ETDEWEB)

Phadke, Amol; Goldman, Charles; Larson, Doug; Carr, Tom; Rath, Larry; Balash, Peter; Yih-Huei, Wan

2008-11-28

transmission line. In the G+CC+CCS plant, coal is gasified into syngas and CO{sub 2} (which is captured). The syngas is burned in the combined cycle plant to produce electricity. The ACWH facility is operated in such a way that the transmission line is always utilized at its full capacity by backing down the combined cycle (CC) power generation units to accommodate wind generation. Operating the ACWH facility in this manner results in a constant power delivery of 3,000 MW to the load centers, in effect firming-up the wind generation at the project site.

Nonassociative learning promotes respiratory entrainment to mechanical ventilation.

Directory of Open Access Journals (Sweden)

Shawna M MacDonald

Full Text Available BACKGROUND: Patient-ventilator synchrony is a major concern in critical care and is influenced by phasic lung-volume feedback control of the respiratory rhythm. Routine clinical application of positive end-expiratory pressure (PEEP introduces a tonic input which, if unopposed, might disrupt respiratory-ventilator entrainment through sustained activation of the vagally-mediated Hering-Breuer reflex. We suggest that this potential adverse effect may be averted by two differentiator forms of nonassociative learning (habituation and desensitization of the Hering-Breuer reflex via pontomedullary pathways. METHODOLOGY/PRINCIPAL FINDINGS: We tested these hypotheses in 17 urethane-anesthetized adult Sprague-Dawley rats under controlled mechanical ventilation. Without PEEP, phrenic discharge was entrained 1:1 to the ventilator rhythm. Application of PEEP momentarily dampened the entrainment to higher ratios but this effect was gradually adapted by nonassociative learning. Bilateral electrolytic lesions of the pneumotaxic center weakened the adaptation to PEEP, whereas sustained stimulation of the pneumotaxic center weakened the entrainment independent of PEEP. In all cases, entrainment was abolished after vagotomy. CONCLUSIONS/SIGNIFICANCE: Our results demonstrate an important functional role for pneumotaxic desensitization and extra-pontine habituation of the Hering-Breuer reflex elicited by lung inflation: acting as buffers or high-pass filters against tonic vagal volume input, these differentiator forms of nonassociative learning help to restore respiratory-ventilator entrainment in the face of PEEP. Such central sites-specific habituation and desensitization of the Hering-Breuer reflex provide a useful experimental model of nonassociative learning in mammals that is of particular significance in understanding respiratory rhythmogenesis and coupled-oscillator entrainment mechanisms, and in the clinical management of mechanical ventilation in

Power Systems Development Facility Gasification Test Run TC07

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2002-04-05

This report discusses Test Campaign TC07 of the Kellogg Brown & Root, Inc. (KBR) Transport Reactor train with a Siemens Westinghouse Power Corporation (Siemens Westinghouse) particle filter system at the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama. The Transport Reactor is an advanced circulating fluidized-bed reactor designed to operate as either a combustor or a gasifier using a particulate control device (PCD). The Transport Reactor was operated as a pressurized gasifier during TC07. Prior to TC07, the Transport Reactor was modified to allow operations as an oxygen-blown gasifier. Test Run TC07 was started on December 11, 2001, and the sand circulation tests (TC07A) were completed on December 14, 2001. The coal-feed tests (TC07B-D) were started on January 17, 2002 and completed on April 5, 2002. Due to operational difficulties with the reactor, the unit was taken offline several times. The reactor temperature was varied between 1,700 and 1,780 F at pressures from 200 to 240 psig. In TC07, 679 hours of solid circulation and 442 hours of coal feed, 398 hours with PRB coal and 44 hours with coal from the Calumet mine, and 33 hours of coke breeze feed were attained. Reactor operations were problematic due to instrumentation problems in the LMZ resulting in much higher than desired operating temperatures in the reactor. Both reactor and PCD operations were stable and the modifications to the lower part of the gasifier performed well while testing the gasifier with PRB coal feed.

FY 1993 report on the results of the subsidy project for the Sunshine Project. Development of coal use hydrogen production technology (Support study of pilot plant - Study using the small equipment); 1993 nendo Sunshine keikaku hojo jigyo seika hokokusho. Sekitan riyo suiso seizo gijutsu kaihatsu - Pilot plant no shien kenkyu (Kogata souchi ni yoru kenkyu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1994-03-01

As to the development of coal use hydrogen production technology, the paper studied the reactivity of char and ignition characteristics of various coals in the use of electric furnace and the participation in pilot plant test and the improvement, and the FY 1993 results were reported. In the study of reactivity of char, it was found that the reactivity was the same, regardless of the equipment and kind of raw coal, if considered of the ratio of the total oxygen amount (the char-containing oxygen amount added to the oxygen supply amount) to the carbon supply amount in char. In the test on ignition characteristics of overseas coals, the same characteristics as those of the Taiheiyo coal conventionally tested were obtained and it was found that it was good to use the same method for start-up of gasifier as conventionally used. In the pilot plant test in the previous year, slag and ash stuck to the outlet of the gasification part and heat recovery part and developed, which hindered the continued operation. To improve it, the following were carried out: model study, study of ash sintering, study using the synthetic test equipment, analysis of the deposit in gasifier, etc. Based on these results, the plant was improved, and the continued operation of 1,149 hours was stably achieved in RUN8. (NEDO)

A Model for Nitrogen Chemistry in Oxy-Fuel Combustion of Pulverized Coal

DEFF Research Database (Denmark)

Hashemi, Hamid; Hansen, Stine; Toftegaard, Maja Bøg

2011-01-01

, heating and devolatilization of particles, and gas–solid reactions. The model is validated by comparison with entrained flow reactor results from the present work and from the literature on pulverized coal combustion in O2/CO2 and air, covering the effects of fuel, mixing conditions, temperature......In this work, a model for the nitrogen chemistry in the oxy-fuel combustion of pulverized coal has been developed. The model is a chemical reaction engineering type of model with a detailed reaction mechanism for the gas-phase chemistry, together with a simplified description of the mixing of flows......, stoichiometry, and inlet NO level. In general, the model provides a satisfactory description of NO formation in air and oxy-fuel combustion of coal, but under some conditions, it underestimates the impact on NO of replacing N2 with CO2. According to the model, differences in the NO yield between the oxy...

Combining Renewable Energy With Coal

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-09-01

There are various possibilities for incorporating biomass into coal-fuelled processes and a number of these are already being deployed commercially. Others are the focus of ongoing research and development. Biomass materials can vary widely, although the present report concentrates mainly on the use of woody biomass in the form of forest residues. Potentially, large amounts are available in some parts of the world. However, not all forested regions are very productive, and the degree of commercial exploitation varies considerably between individual countries. The level of wastage associated with timber production and associated downstream processing is frequently high and considerable quantities of potentially useful materials are often discarded. Overall, forest residues are a largely underexploited resource. Combining the use of biomass with coal can be beneficial, particularly from an environmental standpoint, although any such process may have its limitations or drawbacks. Each coal type and biomass feedstock has different characteristics although by combining the two, it may be possible to capitalise on the advantages of each, and minimise their individual disadvantages. An effective way is via cogasification, and useful operating experience has been achieved in a number of large-scale coal-fuelled gasification and IGCC plants. Cogasification can be the starting point for producing a range of products that include synthetic natural gas, chemicals, fertilisers and liquid transport fuels. It also has the potential to form the basis of systems that combine coal and biomass use with other renewable energy technologies to create clean, efficient energy-production systems. Thus, various hybrid energy concepts, some based on coal/biomass cogasification, have been proposed or are in the process of being developed or trialled. Some propose to add yet another element of renewable energy to the system, generally by incorporating electricity generated by intermittent

Coal-Derived Warm Syngas Purification and CO₂ Capture-Assisted Methane Production

Energy Technology Data Exchange (ETDEWEB)

Dagle, Robert A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); King, David L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Li, Xiaohong S. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Xing, Rong [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Spies, Kurt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Zhu, Yunhua [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Rainbolt, James E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Li, Liyu [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Braunberger, B. [Western Research Inst., Laramie, WY (United States)

2014-10-01

Gasifier-derived syngas from coal has many applications in the area of catalytic transformation to fuels and chemicals. Raw syngas must be treated to remove a number of impurities that would otherwise poison the synthesis catalysts. Inorganic impurities include alkali salts, chloride, sulfur compounds, heavy metals, ammonia, and various P, As, Sb, and Se- containing compounds. Systems comprising multiple sorbent and catalytic beds have been developed for the removal of impurities from gasified coal using a warm cleanup approach. This approach has the potential to be more economic than the currently available acid gas removal (AGR) approaches and improves upon currently available processes that do not provide the level of impurity removal that is required for catalytic synthesis application. Gasification also lends itself much more readily to the capture of CO₂, important in the regulation and control of greenhouse gas emissions. CO₂ capture material was developed and in this study was demonstrated to assist in methane production from the purified syngas. Simultaneous CO₂ sorption enhances the CO methanation reaction through relaxation of thermodynamic constraint, thus providing economic benefit rather than simply consisting of an add-on cost for carbon capture and release. Molten and pre-molten LiNaKCO₃ can promote MgO and MgO-based double salts to capture CO₂ with high cycling capacity. A stable cycling CO₂ capacity up to 13 mmol/g was demonstrated. This capture material was specifically developed in this study to operate in the same temperature range and therefore integrate effectively with warm gas cleanup and methane synthesis. By combining syngas methanation, water-gas-shift, and CO₂ sorption in a single reactor, single pass yield to methane of 99% was demonstrated at 10 bar and 330°C when using a 20 wt% Ni/MgAl₂O₄ catalyst and a molten-phase promoted Mg

Detection of gas entrainment into liquid metals

Energy Technology Data Exchange (ETDEWEB)

Vogt, T., E-mail: t.vogt@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany); Boden, S. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany); Andruszkiewicz, A. [Faculty of Mechanical and Power Engineering, Wroclaw University of Technology (Poland); Eckert, K. [Technische Universität Dresden, Institute of Fluid Mechanics, 01062 Dresden (Germany); Eckert, S.; Gerbeth, G. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Institute of Fluid Dynamics, 01328 Dresden (Germany)

2015-12-01

Highlights: • We present liquid metal experiments dedicated to gas entrainment on the free surface. • Ultrasonic and X-ray attenuation techniques have been used to study the mechanisms of gas entrainment. • A comparison between bubbly flow in water and GaInSn showed substantial differences. • Our results emphasize the importance of liquid metal experiments which are able to provide a suitable data base for numerical code validation. - Abstract: Entrainment of cover gas into the liquid metal coolant is one of the principal safety issues in the design of innovative liquid metal-cooled fast reactors. We present generic experimental studies of this phenomenon in low-melting metals. Ultrasonic and X-ray diagnostic tools were considered for a visualization of gas entrainment at the free surface of the melt. Laboratory experiments were conducted using the eutectic alloy GaInSn, which is liquid at room temperature. Vortex-activated entrainment of air at the free surface of a rotating flow was revealed by ultrasonic techniques. X-ray radioscopy was used to visualize the behavior of argon bubbles inside a slit geometry. The measurements reveal distinct differences between water and GaInSn, especially with respect to the process of bubble formation and the coalescence and breakup of bubbles. Our results emphasize the importance of liquid metal experiments which are able to provide a suitable data base for numerical code validation.

Characteristics of Air Entrainment in Hydraulic Jump

Science.gov (United States)

Albarkani, M. S. S.; Tan, L. W.; Al-Gheethi, A.

2018-04-01

The characteristics of hydraulic jump, especially the air entrainment within jump is still not properly understood. Therefore, the current work aimed to determine the size and number of air entrainment formed in hydraulic jump at three different Froude numbers and to obtain the relationship between Froude number with the size and number of air entrainment in hydraulic jump. Experiments of hydraulic jump were conducted in a 10 m long and 0.3 m wide Armfield S6MKII glass-sided tilting flume. Hydraulic jumps were produced by flow under sluice gate with varying Froude number. The air entrainment of the hydraulic jump was captured with a Canon Power Shot SX40 HS digital camera in video format at 24 frames per second. Three discharges have been considered, i.e. 0.010 m3/s, 0.011 m3/s, and 0.013 m3/s. For hydraulic jump formed in each discharge, 32 frames were selected for the purpose of analysing the size and number of air entrainment in hydraulic jump. The results revealed that that there is a tendency to have greater range in sizes of air bubbles as Fr1 increases. Experiments with Fr1 = 7.547. 7.707, and 7.924 shown that the number of air bubbles increases exponentially with Fr1 at a relationship of N = 1.3814 e 0.9795Fr1.

Entrainment and high-density three-dimensional mapping in right atrial macroreentry provide critical complementary information: Entrainment may unmask "visual reentry" as passive.

Science.gov (United States)

Pathik, Bhupesh; Lee, Geoffrey; Nalliah, Chrishan; Joseph, Stephen; Morton, Joseph B; Sparks, Paul B; Sanders, Prashanthan; Kistler, Peter M; Kalman, Jonathan M

2017-10-01

With the recent advent of high-density (HD) 3-dimensional (3D) mapping, the utility of entrainment is uncertain. However, the limitations of visual representation and interpretation of these high-resolution 3D maps are unclear. The purpose of this study was to determine the strengths and limitations of both HD 3D mapping and entrainment mapping during mapping of right atrial macroreentry. Fifteen patients were studied. The number and type of circuits accounting for ≥90% of the tachycardia cycle length using HD 3D mapping were verified using systematic entrainment mapping. Entrainment sites with an unexpectedly long postpacing interval despite proximity to the active circuit were evaluated. Based on HD 3D mapping, 27 circuits were observed: 12 peritricuspid, 2 upper loop reentry, 10 lower loop reentry, and 3 lateral wall circuits. With entrainment, 17 of the 27 circuits were active: all 12 peritricuspid and 2 upper loop reentry. However, lower loop reentry was confirmed in only 3 of 10, and none of the 3 lateral wall circuits were present. Mean percentage of tachycardia cycle length covered by active circuits was 98% ± 1% vs 97% ± 2% for passive circuits (P = .09). None of the 345 entrainment runs terminated tachycardia or changed tachycardia mechanism. In 8 of 15 patients, 13 examples of unexpectedly long postpacing interval were observed at entrainment sites located distal to localized zones of slow conduction seen on HD 3D mapping. Using HD 3D mapping, "visual reentry" may be due to passive circuitous propagation rather than a critical reentrant circuit. HD 3D mapping provides new insights into regional conduction and helps explain unusual entrainment phenomena. Copyright © 2017 Heart Rhythm Society. Published by Elsevier Inc. All rights reserved.

Power generation plants with carbon capture and storage: A techno-economic comparison between coal combustion and gasification technologies

International Nuclear Information System (INIS)

Tola, Vittorio; Pettinau, Alberto

2014-01-01

Highlights: • Techno-economic performance of coal-fired power plants (without and with CCS). • Without CCS system, USC is more efficient and cost-competitive than IGCC. • CCS energy penalties are more relevant for USC than IGCC. • Higher SNOX system costs are partially compensated by better USC performance. • CCS technologies cannot be profitable without adequate policies and incentives. - Abstract: Worldwide energy production requirements could not be fully satisfied by nuclear and renewables sources. Therefore a sustainable use of fossil fuels (coal in particular) will be required for several decades. In this scenario, carbon capture and storage (CCS) represents a key solution to control the global warming reducing carbon dioxide emissions. The integration between CCS technologies and power generation plants currently needs a demonstration at commercial scale to reduce both technological risks and high capital and operating cost. This paper compares, from the technical and economic points of view, the performance of three coal-fired power generation technologies: (i) ultra-supercritical (USC) plant equipped with a conventional flue gas treatment (CGT) process, (ii) USC plant equipped with SNOX technology for a combined removal of sulphur and nitrogen oxides and (iii) integrated gasification combined cycle (IGCC) plant based on a slurry-feed entrained-flow gasifier. Each technology was analysed in its configurations without and with CO 2 capture, referring to a commercial-scale of 1000 MW th . Technical assessment was carried out by using simulation models implemented through Aspen Plus and Gate-Cycle tools, whereas economic assessment was performed through a properly developed simulation model. USC equipped with CGT systems shows an overall efficiency (43.7%) comparable to IGCC (43.9%), whereas introduction of SNOX technology increases USC efficiency up to 44.8%. Being the CCS energy penalties significantly higher for USC (about 10.5% points vs. about 8

Experimental Gasification of Biomass in an Updraft Gasifier with External Recirculation of Pyrolysis Gases

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Adi Surjosatyo

2014-01-01

Full Text Available The updraft gasifier is a simple type of reactor for the gasification of biomass that is easy to operate and has high conversion efficiency, although it produces high levels of tar. This study attempts to observe the performance of a modified updraft gasifier. A modified updraft gasifier that recirculates the pyrolysis gases from drying zone back to the combustion zone and gas outlet at reduction zone was used. In this study, the level of pyrolysis gases that returned to the combustion zone was varied, and as well as measurements of gas composition, lower heating value and tar content. The results showed that an increase in the amount of pyrolysis gases that returned to the combustion zone resulted in a decrease in the amount of tar produced. An increase in the amount of recirculated gases tended to increase the concentrations of H2 and CH4 and reduce the concentration of CO with the primary (gasification air flow held constant. Increasing the primary air flow tended to increase the amount of CO and decrease the amount of H2. The maximum of lower heating value was 4.9 MJ/m3.

Simulation of petcoke gasification in slagging moving bed reactors

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Nagpal, Soumitro; Sarkar, T.K.; Sen, P.K. [Research and Development Center, Engineers India Limited, Gurgaon 122001 (India)

2005-03-25

A mathematical model for simulation of moving bed petcoke gasifiers was developed. The model introduces a new feed characterization method, gas-phase resistance and volatilization models. The model is validated using reported data for a slagging gasifier. Effect of feed oxygen-to-coke and steam-to-coke ratios and feed coke rates on gasification performance was examined. Slagging zone moving bed gasifier operation with very high petcoke fluxes of over 4000 kg/m{sup 2}/h was possible with high petcoke conversion. Peak gas temperatures exceeded 1500 {sup o}C. Fluxes higher than 5000 kg/m{sup 2}/h are limited by an approach to fluidization of small particles in the combustion zone. The moving bed gasifier performance was found superior to performance of an entrained flow gasifier (EFG) with respect to energy efficiency and oxygen consumption.

Combustion of producer gas from gasification of south Sumatera lignite coal using CFD simulation

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Vidian Fajri

2017-01-01

Full Text Available The production of gasses from lignite coal gasification is one of alternative fuel for the boiler or gas turbine. The prediction of temperature distribution inside the burner is important for the application and optimization of the producer gas. This research aims to provide the information about the influence of excess air on the temperature distribution and combustion product in the non-premixed burner. The process was carried out using producer gas from lignite coal gasification of BA 59 was produced by the updraft gasifier which is located on Energy Conversion Laboratory Mechanical Engineering Department Universitas Sriwijaya. The excess air used in the combustion process were respectively 10%, 30% and 50%. CFD Simulations was performed in this work using two-dimensional model of the burner. The result of the simulation showed an increase of excess air, a reduction in the gas burner temperature and the composition of gas (carbon dioxide, nitric oxide and water vapor.

Temperature and pressure distributions in a 400 kW{sub t} fluidized bed straw gasifier

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Erguedenler, A.; Ghaly, A.E.; Hamdullahpur, F. [Technical Univ. of Nova Scotia, Halifax (Canada)

1993-12-31

The temperature and pressure distribution characteristics of a 400 kW (thermal) dual-distributor type fluidized bed straw gasifier were investigated. The effects of the bed height, equivalence ratio (actual air-fuel ratio:stoichiometric air-fuel ratio) and fluidization velocity on the temperature and pressure variations in the gasifier were studied. Generally, the bed temperature reached the steady state condition within 15--20 minutes. The average temperature of the dense bed ranged from 649{degrees}C to 875{degrees}C depending on the levels of operating parameters used. The bed temperature increased linearly with increases in the equivalence ratio, higher bed temperatures were observed with lower bed height and no clear trend for the bed temperature with respect to variations in fluidization velocity was observed. The bed height, equivalence ratio and fluidization velocity affected the pressure drop in the fluidized bed gasifier. Increasing the fluidization velocity and/or decreasing the equivalence ratio resulted in higher pressure drops in the dense bed and the freeboard regions whereas increasing the bed height increased the pressure drop only in the dense bed.

Test and evaluate the tri-gas low-Btu coal-gasification process. Final report, October 21, 1977-October 31, 1980

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Zabetakis, M.G.

1980-12-01

This report describes the continuation of work done to develop the BCR TRI-GAS multiple fluidized-bed gasification process. The objective is the gasification of all ranks of coals with the only product being a clean, low-Btu fuel gas. Design and construction of a 100 lb/h process and equipment development unit (PEDU) was completed on the previous contract. The process consists of three fluid-bed reactors in series, each having a specific function: Stage 1 - pretreatment; Stage 2- - gasification; Stage 3 - maximization of carbon utilization. Under the present contract, 59 PEDU tests have been conducted. A number of these were single-stage tests, mostly in Stage 1; however, integrated PEDU tests were conducted with a western coal (Rosebud) and two eastern coals (Illinois No. 6 and Pittsburgh seam). Both Rosebud and Pittsburgh seam coals were gasified with the PEDU operating in the design mode. Operation with Illinois No. 6 seam coal was also very promising; however, time limitations precluded further testing with this coal. One of the crucial tasks was to operate the Stage 1 reactor to pretreat and devolatilize caking coals. By adding a small amount of air to the fluidizing gas, the caking properties of the coal can be eliminated. However, it was also desirable to release a high percentage of the volatile matter from the coal in this vessel. To accomplish this, the reactor had to be operated above the agglomerating temperature of caking coals. By maintaining a low ratio of fresh to treated coal, this objective was achieved. Both Illinois No. 6 and Pittsburgh seam coals were treated at temperatures of 800 to 900 F without agglomerating in the vessel.

Computer simulation of a downdraft wood gasifier for tea drying

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Jayah, T.H.; Lu Aye; Fuller, R.J.; Stewart, D.F. [University of Melbourne, Victoria (Australia). International Technologies Centre, Department of Civil and Environmental Engineering

2003-10-01

A gasifier has been fabricated on Sri Lanka for the tea industry, but there is a lack of knowledge of the effect of certain key operating parameters and design features on its performance. Experimental testing of the design under various conditions has produced data that has been used to calibrate a computer program, developed to investigate the impact of those parameters and features on conversion efficiency. The program consists of two sub-models of the pyrolysis and gasification zones, respectively. The pyrolysis sub-model has been used to determine the maximum temperature and the composition of the gas entering the gasification zone. The gasification zone sub-model has been calibrated using data gathered from the experiments. It was found that a wood chip size of 3-5 cm with a moisture content below 15% (d.b.) should be used in this gasifier. Feed material with a fixed carbon content of higher than 30% and heat losses of more than 15% should be avoided. For the above parameters, the gasification zone should be 33 cm long to achieve an acceptable conversion efficiency. (author)

Questionnaire regarding the international Freiberg conference on IGCC and XtL technologies. Analysis of 75 questionnaires

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-07-01

The Puertollano IGCC Plant, owned by ELCOGAS, uses a mixture (50/50% weight) of local coal with high content of ash (approximately 45%) and pet-coke to be fed into its pressurised entrained flow gasifier. Ash is removed from the bottom of the gasifier as vitrified slag although a fraction is converted into fly ash (2.5-3 t/h) and entrained by the syngas. In order to remove this fly ash, it is filtered in two candle filter vessels with more than 1,000 candles each, using nitrogen for on-line cleaning. The filtering system suffers some malfunctions resulting in blinding of the internal candle surface and increasing of the candle DP. The model of candle filter was changed and modifications were performed without the desired results. Therefore, the identification of suitable hot gas filtration technologies capable of overcoming current and future severe operational constraints experienced is of the utmost importance for IGCC units. In this sense, a pilot plant which allows the performance of alternative filtering elements tests, pulse cleaning strategies, on-line particulate monitoring and off-cleaning procedures has come into operation at the ESI-University of Seville facilities. The design has been conceived as a versatile pilot unit, in order to hold both bags and ceramic candles which are to be tested in a wide range of operating conditions. The pilot is processing air laden with real fly ash provided by ELCOGAS, and high pressure nitrogen for the cleaning operation. This paper describes the design and operation of the pilot as well as the testing plan currently being carried out. (orig.)