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Sample records for enig corrosion induced

  1. Corrosion protection of ENIG surface finishing using electrochemical methods

    International Nuclear Information System (INIS)

    Bui, Q.V.; Nam, N.D.; Choi, D.H.; Lee, J.B.; Lee, C.Y.; Kar, A.; Kim, J.G.; Jung, S.B.

    2010-01-01

    Four types of thin film coating were carried out on copper for electronic materials by the electroless plating method at a pH range from 3 to 9. The coating performance was evaluated by electrochemical impedance spectroscopy and potentiodynamic polarization testing in a 3.5 wt.% NaCl solution. In addition, atomic force microscopy and X-ray diffraction were also used to analyze the coating surfaces. The electrochemical behavior of the coatings was improved using the electroless nickel plating solution of pH 5. The electroless nickel/immersion gold on the copper substrate exhibited high protective efficiency, charge transfer resistance and very low porosity, indicating an increase in corrosion resistance. Atomic force microscopy and X-ray diffraction analyses confirmed the surface uniformity and the formation of the crystalline-refined NiP {1 2 2} phase at pH 5.

  2. Microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Stein, A.A.

    1988-01-01

    Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

  3. Enige aspecten van vrij en dwangmatig herhalen

    NARCIS (Netherlands)

    Kuijper, Siem

    1963-01-01

    Het doel van deze studie is geweest enige aspecten van het vrije en onvrije handelen te bestuderen door de veelheid van feiten in de eerste plaats descriptief te nemen. Langs deze weg werd getracht een nader inzicht te krijgen in het gemeenschappelijk wezen en in het onderscheid tussen deze twee

  4. Modeling of Corrosion-induced Concrete Damage

    DEFF Research Database (Denmark)

    Thybo, Anna Emilie A.; Michel, Alexander; Stang, Henrik

    2013-01-01

    In the present paper a finite element model is introduced to simulate corrosion-induced damage in concrete. The model takes into account the penetration of corrosion products into the concrete as well as non-uniform formation of corrosion products around the reinforcement. To ac-count for the non...... of corrosion products affects both the time-to cover cracking and the crack width at the concrete surface.......In the present paper a finite element model is introduced to simulate corrosion-induced damage in concrete. The model takes into account the penetration of corrosion products into the concrete as well as non-uniform formation of corrosion products around the reinforcement. To ac-count for the non......-uniform formation of corrosion products at the concrete/reinforcement interface, a deterministic approach is used. The model gives good estimates of both deformations in the con-crete/reinforcement interface and crack width when compared to experimental data. Further, it is shown that non-uniform deposition...

  5. A nonlinear model for AC induced corrosion

    Directory of Open Access Journals (Sweden)

    N. Ida

    2012-09-01

    Full Text Available The modeling of corrosion poses particular difficulties. The understanding of corrosion as an electrochemical process has led to simple capacitive-resistive models that take into account the resistance of the electrolytic cell and the capacitive effect of the surface potential at the interface between conductors and the electrolyte. In some models nonlinear conduction effects have been added to account for more complex observed behavior. While these models are sufficient to describe the behavior in systems with cathodic protection, the behavior in the presence of induced AC currents from power lines and from RF sources cannot be accounted for and are insufficient to describe the effects observed in the field. Field observations have shown that a rectifying effect exists that affects the cathodic protection potential and this effect is responsible for corrosion in the presence of AC currents. The rectifying effects of the metal-corrosion interface are totally missing from current models. This work proposes a nonlinear model based on finite element analysis that takes into account the nonlinear behavior of the metal-oxide interface and promises to improve modeling by including the rectification effects at the interface.

  6. Smeared crack modelling approach for corrosion-induced concrete damage

    DEFF Research Database (Denmark)

    Thybo, Anna Emilie Anusha; Michel, Alexander; Stang, Henrik

    2017-01-01

    In this paper a smeared crack modelling approach is used to simulate corrosion-induced damage in reinforced concrete. The presented modelling approach utilizes a thermal analogy to mimic the expansive nature of solid corrosion products, while taking into account the penetration of corrosion...... products into the surrounding concrete, non-uniform precipitation of corrosion products, and creep. To demonstrate the applicability of the presented modelling approach, numerical predictions in terms of corrosion-induced deformations as well as formation and propagation of micro- and macrocracks were......-induced damage phenomena in reinforced concrete. Moreover, good agreements were also found between experimental and numerical data for corrosion-induced deformations along the circumference of the reinforcement....

  7. Corrosion of reinforcement induced by environment containing ...

    Indian Academy of Sciences (India)

    Unknown

    carbonation and chlorides causing corrosion of steel reinforcement. ... interesting and important when the evaluation of the service life of the ... preferably in the areas of industrial and transport activities. ... For controlling the embedded corrosion sensors, elec- .... danger of corrosion of reinforcement seems to be more.

  8. Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Brad J.; Peterova, Adela

    2014-01-01

    This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

  9. A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

    2011-01-01

    ) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

  10. Corrosion induced failure analysis of subsea pipelines

    International Nuclear Information System (INIS)

    Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

    2017-01-01

    Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

  11. Microbiologically induced corrosion of carbon steel under continuous flow conditions

    International Nuclear Information System (INIS)

    Tunaru, Mariana; Dragomir, Maria; Voicu, Anca

    2008-01-01

    Microbiologically induced corrosion is the label generally applied to corrosion involving the action of bacteria on metal surfaces. While different combinations of bacterial species, materials and chemical constituents are interrelated factors, stagnant water is the factor most often mentioned in reported cases. This paper presents the results obtained regarding the testing of microbiologically induced corrosion of carbon steel under continuous flow conditions in the presence of iron-oxidizing bacteria. The tests were performed on coupons of SA106gr.B exposed both in stagnant conditions and in flow conditions. The surfaces of these coupons were studied by metallographic technique, while the developed biofilms were analysed using microbiological technique. The correlation of all the results which were obtained emphasized that the minimizing the occurrence of stagnant or low-flow conditions can prove effective in reducing the risk of microbiologically induced corrosion in plant cooling-water systems. (authors)

  12. Radiation-induced corrosion of stellite-6

    International Nuclear Information System (INIS)

    Behazin, M.; Wren, J.C.

    2012-09-01

    Stellite-6 is a Co-based (58%) alloy that is used for components that require high wear-resistance, such as valve facings and ball bearings in nuclear reactors. In the reactor core, stable 59 Co can be neutron activated by absorption of a neutron to become the radioactive isotope, 60 Co. The 60 Co that is created constitutes a safety hazard for plant workers who have to perform maintenance on the reactor. One of the operational and safety issues in a nuclear reactor is the potential corrosion of Co-based alloys and the introduction of dissolved Co ions into the reactor core. While the corrosion of Stellite-6 has been studied its corrosion behaviour with ionizing radiation present has not been well established. Corrosion kinetics depend on both the aqueous redox conditions and the physical and chemical nature of the alloy surface. The high radiation fields present in a reactor core will cause water to decompose to a range of redox-active species (both highly oxidizing (e.g., ·OH, H 2 O 2 ) and highly reducing (e.g., ·eaq - , ·O 2 - )). These species can significantly influence corrosion kinetics. The effect of γ-radiation on the corrosion of Stellite-6 at pH 10.6 was investigated at temperatures ≤ 150 deg. C. Since the corrosion rate depends strongly on the type of oxide that is present on the material surface, the focus of this corrosion study was to establish the mechanism by which radiolysis affects the nature of the oxide that is present on Stellite-6. The results show that γ-radiation (at a dose rate of 5.5 kGy.h -1 ) increases the corrosion potential on Stellite-6 from -0.7 VSCE to 0.12 VSCE . The corrosion potential without irradiation present is in a potential range where oxidation is limited to the formation of a Co (OH) 2 and CoCr 2 O 4 outer oxide layer on a pre-existing Cr 2 O 3 film. The corrosion potential with irradiation is in a potential range where further oxidation of Co (OH) 2 to CoOOH also occurs. However, since CoOOH is less soluble than

  13. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  14. Case histories of microbial induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Birketveit, Oe.; Liengen, T.

    2006-03-15

    Recent years bacterial activity has caused process problems and corrosion on several of Hydro s installations in the North Sea. The process problems are related to iron sulphide formed in process equipment and increased oil in discharge water. The corrosion problem is seen in downstream pipelines made of carbon steel, where deposits and formation of biofilm cause the corrosion inhibitor to be ineffective. In most cases the bacteria reproduce in the topside system and especially in the reclaimed oil sump tank. The problems observed, related to bacterial activity, are often a result of how the content from the reclaimed oil sump tank is re-circulated to the process system. Process modifications, changes in biocide treatment strategy, sulphide measurements, cleaning strategy and bio monitoring are presented. (author) (tk)

  15. Study on Corrosion-induced Crack Initiation and Propagation of Sustaining Loaded RCbeams

    Science.gov (United States)

    Zhong, X. P.; Li, Y.; Yuan, C. B.; Yang, Z.; Chen, Y.

    2018-05-01

    For 13 pieces of reinforced concrete beams with HRB500 steel bars under long-term sustained loads, at time of corrosion-induced initial crack of concrete, and corrosion-induced crack widths of 0.3mm and 1mm, corrosion of steel bars and time-varying behavior of corrosion-induced crack width were studied by the ECWD (Electro-osmosis - constant Current – Wet and Dry cycles) accelerated corrosion method. The results show that when cover thickness was between 30 and 50mm,corrosion rates of steel bars were between 0.8% and 1.7% at time of corrosion-induced crack, and decreased with increasing concrete cover thickness; when corrosion-induced crack width was 0.3mm, the corrosion rate decreased with increasing steel bar diameter, and increased with increasing cover thickness; its corrosion rate varied between 0.98% and 4.54%; when corrosion-induced crack width reached 1mm, corrosion rate of steel bars was between 4% and 4.5%; when corrosion rate of steel bars was within 5%, the maximum and average corrosion-induced crack and corrosion rate of steel bars had a good linear relationship. The calculation model predicting the maximum and average width of corrosion-induced crack is given in this paper.

  16. Corrosion of reinforcement induced by environment containing ...

    Indian Academy of Sciences (India)

    ... the action of chloride solutions may intensify the process of corrosion of steel reinforcement in comparison to the converse sequence of the action of mentioned media. At the same time the natrium chloride solution has been shown as a more aggressive medium opposite to the calcium and magnesium chloride solutions.

  17. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  18. Reliability and corrosion induced degradation of electronic system

    International Nuclear Information System (INIS)

    Tapas, V.K.; Varde, P.V.

    2014-01-01

    This paper describe the corrosion induced degradation of electronic system failures due to environmental conditions such as humidity, temperature, ionic or organic contaminants, residuals; etc. which can accelerates as electrochemical reaction and causes corrosion of electronic components, Corrosive gases and water vapours from humid condition come into contact with the base metal results in buildup of various chemical reaction products. Ionic contamination responsible for electrochemical reaction, forms soluble complexes with metals, it can degrade the protective oxide film that forms on the positively biased metallization and/or lead to change in the local pH. Deterioration of metal components or electronic circuitry due to electrochemical migration needs to be controlled in order to reduce the corrosion. With explosive increase in demand and miniaturization in electronic system resulted in smaller components, closer spacing and thinner metallic path, it is expected that the corrosion and deterioration of electronic components may become cause or concern. This paper summarises the current understanding of chemistry behind possible causes of corrosion of electronic devices and its failure mechanism. (author)

  19. Investigation Of The Microbial-Induced Corrosion Potential Of Soils ...

    African Journals Online (AJOL)

    Investigation of sulphate-reducing bacteria induced corrosion potential of soils along 18-inch 45km Tebidaba/Brass underground oil pipeline in Southern Ijaw LGA of Bayelsa State, Nigeria, is carried out experimentally. The analysis involves determination of some physico-chemical parameters of soils in the pipeline route, ...

  20. 21PF overpacks: Phenolic-foam induced corrosion

    International Nuclear Information System (INIS)

    Kovac, F.M.

    1994-01-01

    The 21PF overpack was developed in the 1960s and approved for use in the 1970s by the US Department of Transportation (DOT). This package, used for the transport of uranium hexafluoride enriched >1%, has had a history of severe metal corrosion, water ingress, and subsequent leakage. Problems associated with corrosion and water leaking from 21PF overpacks caused the DOT to seek public comments and to undertake rulemaking action. As a result, the DOT required modifications and refurbishment of existing overpacks, and specification changes for the fabrication of new 21PF overpacks. Recent studies conducted by the roofing industry indicate that phenolic foam has caused severe corrosion in metal roofing structures, and its use is being curtailed. These findings need to be explored in order to determine if phenolic foam in 21PF overpacks causes corrosion and compromises the package integrity. Metallic corrosion induced by phenolic foam may affect the continued use of the 21PF overpack because damage to the structural integrity of the metal parts of the packaging will affect its ability to meet design specifications

  1. Integrated modelling of corrosion-induced deterioration in rein-forced concrete structures

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, M.R.; Stang, Henrik

    2013-01-01

    at the reinforcement surface, a FEM based me-chanical model was used to simulate corrosion-induced concrete damage. Both FEM models were fully coupled, i.e. information, such as corrosion current density, dam-age state of concrete cover, etc., were constantly exchanged between the models. To demonstrate the potential......An integrated finite element based modelling approach is presented, which allows for fully coupled simulation of reinforcement corrosion and corrosion-induced concrete damage. While a finite element method (FEM) based corrosion model was used to describe electrochemical processes...... use of the modelling approach, a numerical example is presented which illustrates full coupling of formation of corrosion cells, propagation of corrosion, and subsequent development of corrosion-induced concrete damage....

  2. Concrete cover cracking with reinforcement corrosion of RC beam during chloride-induced corrosion process

    International Nuclear Information System (INIS)

    Zhang Ruijin; Castel, Arnaud; Francois, Raoul

    2010-01-01

    This paper deals with the evolution of the corrosion pattern based on two beams corroded by 14 years (beam B1CL1) and 23 years (beam B2CL1) of conservation in a chloride environment. The experimental results indicate that, at the cracking initiation stage and the first stage of cracking propagation, localized corrosion due to chloride ingress is the predominant corrosion pattern and pitting corrosion is the main factor that influences the cracking process. As corrosion cracking increases, general corrosion develops rapidly and gradually becomes predominant in the second stage of cracking propagation. A comparison between existing models and experimental results illustrates that, although Vidal et al.'s model can better predict the reinforcement corrosion of beam B1CL1 under localized corrosion, it cannot predict the corrosion of beam B2CL1 under general corrosion. Also, Rodriguez's model, derived from the general corrosion due to electrically accelerated corrosion experiments, cannot match natural chloride corrosion irrespective of whether corrosion is localized or general. Thus, for natural general corrosion in the second stage of cracking propagation, a new model based on the parameter of average steel cross-section loss is put forward to predict steel corrosion from corrosion cracking.

  3. A review on stray current-induced steel corrosion in infrastructure

    NARCIS (Netherlands)

    Chen, Zhipei; Koleva, D.A.; van Breugel, K.

    2017-01-01

    Metallic corrosion can cause substantial damage at various levels and in almost all types of infrastructure. For metallic corrosion to occur, a certain external environment and the presence of corrodents are the prerequisites. Stray current-induced corrosion, however, is a rather underestimated

  4. Stress corrosion cracking mitigation by ultrasound induced cavitation technique

    Energy Technology Data Exchange (ETDEWEB)

    Fong, C.; Lee, Y.C. [Industrial Technology Research Inst., Taiwan (China); Yeh, T.K. [National Tsing Hua Univ., Taiwan (China)

    2014-07-01

    Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

  5. Stress corrosion cracking mitigation by ultrasound induced cavitation technique

    International Nuclear Information System (INIS)

    Fong, C.; Lee, Y.C.; Yeh, T.K.

    2014-01-01

    Cavitation is usually considered as a damaging mechanism under erosion corrosion condition. However, if used appropriately, cavitation can be applied as a peening technique for surface stress modification process. The aim of surface stress modification is to alter the stress state of processed surface through direct or indirect thermo-mechanical treatments to reduce cracking problems initiated from surface. Ultrasonic devices are used to generate cavitation bubbles which when collapse will produce high intensity shock waves and high velocity micro-jet streams. The cavitation impact when properly controlled will create plastically deformed compressive layers in nearby surfaces and minimize cracking susceptibility in corrosive environments. This study is to investigate the effectiveness of Ultrasound Induced Cavitation (UIC) technique in surface stress improvement. Ultrasonic cavitation treatment of SS304 stainless steel under pure water is carried out with different controlling parameters. The cavitation impact on SS304 surface is measured in terms of surface roughness, surface strain, hardness, and microstructural characteristics. The in-depth residual stress distribution and crack mitigation effect are also evaluated. Test result indicates ultrasound induced cavitation treatment only has minor effect on surface physical characteristics. The extent of compressive stress produced on top surface exceeds the yield strength and can reach a depth above 150 μm. The maximum surface strain measured is generally below 20%, which is not considered detrimental to accelerate crack initiation. Stress corrosion verification tests show UIC treatment is capable in preventing environmental assisted cracking of stainless steels in severely corrosive conditions. In view of the test results, UIC technique has demonstrated to be a low cost, low contaminating, and effective surface stress improvement technology. (author)

  6. Flow-induced corrosion behavior of absorbable magnesium-based stents.

    Science.gov (United States)

    Wang, Juan; Giridharan, Venkataraman; Shanov, Vesselin; Xu, Zhigang; Collins, Boyce; White, Leon; Jang, Yongseok; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2014-12-01

    The aim of this work was to study corrosion behavior of magnesium (Mg) alloys (MgZnCa plates and AZ31 stents) under varied fluid flow conditions representative of the vascular environment. Experiments revealed that fluid hydrodynamics, fluid flow velocity and shear stress play essential roles in the corrosion behavior of absorbable magnesium-based stent devices. Flow-induced shear stress (FISS) accelerates the overall corrosion (including localized, uniform, pitting and erosion corrosions) due to the increased mass transfer and mechanical force. FISS increased the average uniform corrosion rate, the localized corrosion coverage ratios and depths and the removal rate of corrosion products inside the corrosion pits. For MgZnCa plates, an increase of FISS results in an increased pitting factor but saturates at an FISS of ∼0.15Pa. For AZ31 stents, the volume loss ratio (31%) at 0.056Pa was nearly twice that (17%) at 0Pa before and after corrosion. Flow direction has a significant impact on corrosion behavior as more severe pitting and erosion corrosion was observed on the back ends of the MgZnCa plates, and the corrosion product layer facing the flow direction peeled off from the AZ31 stent struts. This study demonstrates that flow-induced corrosion needs be understood so that Mg-based stents in vascular environments can be effectively designed. Copyright © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  7. Microbial induced corrosion in French concept of nuclear waste underground disposal

    International Nuclear Information System (INIS)

    Feron, D.; Crusset, D.

    2014-01-01

    The objective of this paper is to give a short overview of how the bacteria, that may influence the corrosion behaviour of metals and alloys, are taken into account in the French concept of geological repository. It is important to underline that microbial induced corrosion is not a new corrosion phenomena but the presence of bacteria may modify (increase or decrease) anodic or cathodic corrosion reactions. In aerobic conditions, high corrosion rates may be obtained due to the bio-oxidation of pyrites. Under anaerobic conditions (longer period), bacteria may have negative (localised corrosion) or positive (consumption of hydrogen) effects. The mixed conditions (with and without oxygen) may be the most dangerous period for localised corrosion of metals and alloys due to the coupling and galvanic corrosion phenomena enhanced by aerobic and anaerobic bacteria. The first conclusions lead to consider that MIC is a 'short term' issue rather than a long term one. (authors)

  8. Iodine induced stress corrosion cracking of zircaloy cladding tubes

    International Nuclear Information System (INIS)

    Brunisholz, L.; Lemaignan, C.

    1984-01-01

    Iodine is considered as one of the major fission products responsible for PCI failure of Zry cladding by stress corrosion cracking (SCC). Usual analysis of SCC involves both initiation and growth as sequential processes. In order to analyse initiation and growth independently and to be able to apply the procedures of fracture mechanics to the design of cladding, with respect to SCC, stress corrosion tests of Zry cladding tubes were undertaken with a small fatigue crack (approx. 200 μm) induced in the inner wall of each tube before pressurization. Details are given on the techniques used to induce the fatigue crack, the pressurization test procedure and the results obtained on stress releaved or recrystallized Zry 4 tubings. It is shown that the Ksub(ISCC) values obtained during these experiments are in good agreement with those obtained from large DCB fracture mechanics samples. Conclusions will be drawn on the applicability of linear elastic fracture mechanics (LEFM) to cladding design and related safety analysis. The work now underway is aimed at obtaining better understanding of the initiation step. It includes the irradiation of Zry samples with heavy ions to simulate the effect of recoil fragments implanted in the inner surface of the cladding, that could create a brittle layer of about 10 μm

  9. Assessing marine microbial induced corrosion at Santa Catalina Island, California

    Directory of Open Access Journals (Sweden)

    Gustavo Antonio Ramírez

    2016-10-01

    Full Text Available High iron and eutrophic conditions are reported as environmental factors leading to accelerated low-water corrosion, an enhanced form of near-shore microbial-induced corrosion. To explore this hypothesis, we deployed flow-through colonization systems in laboratory-based aquarium tanks under a continuous flow of surface seawater from Santa Catalina Island, California, USA, for periods of two and six months. Substrates consisted of mild steel – a major constituent of maritime infrastructure – and the naturally occurring iron sulfide mineral pyrite. Four conditions were tested: free-venting high-flux conditions; a stagnant condition; an active flow-through condition with seawater slowly pumped over the substrates; and an enrichment condition where the slow pumping of seawater was supplemented with nutrient rich medium. Electron microscopy analyses of the two-month high flux incubations document coating of substrates with twisted stalks, resembling iron oxyhydroxide bioprecipitates made by marine neutrophilic Fe-oxidizing bacteria. Six-month incubations exhibit increased biofilm and substrate corrosion in the active flow and nutrient enriched conditions relative to the stagnant condition. A scarcity of twisted stalks was observed for all six month slow-flow conditions compared to the high-flux condition, which may be attributable to oxygen concentrations in the slow-flux conditions being prohibitively low for sustained growth of stalk-producing bacteria. All substrates developed microbial communities reflective of the original seawater input, as based on 16S rRNA gene sequencing. Deltaproteobacteria sequences increased in relative abundance in the active flow and nutrient enrichment conditions, whereas Gammaproteobacteria sequences were relatively more abundant in the stagnant condition. These results indicate that i high-flux incubations with higher oxygen availability favor the development of biofilms with twisted stalks resembling those of

  10. The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shoesmith, D W; Ikeda, B M

    1997-04-01

    Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal`s resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author) 114 refs., 1 tab., 18 figs.

  11. The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

    International Nuclear Information System (INIS)

    Shoesmith, D.W.; Ikeda, B.M.

    1997-04-01

    Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

  12. Damage induced by continued corrosion in concrete repair systems

    NARCIS (Netherlands)

    Luckovic, M.; Savija, B.; Schlangen, E.

    2014-01-01

    Corrosion of steel reinforcement is the main cause of deterioration in reinforced concrete structures. After the repair, corrosion of the steel might continue and even accelerate. While the development of the corrosion cell depends on many parameters and is difficult to control, the occurrence of

  13. Effect of Admixed Micelles on the Microstructure Alterations of Reinforced Mortar Subjected to Chloride Induced Corrosion

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; Van Breugel, K.

    2011-01-01

    This paper reports the main results from the influence of the initially admixed nano-aggregates (0.5 g/l PEO113-b-PS70 micelles previously dissolved in demi-water) on microstructural alterations of the reinforced mortar subjected to chloride induced corrosion. The morphology of hydration/corrosion

  14. Prediction of reinforcement corrosion using corrosion induced cracks width in corroded reinforced concrete beams

    International Nuclear Information System (INIS)

    Khan, Inamullah; François, Raoul; Castel, Arnaud

    2014-01-01

    This paper studies the evolution of reinforcement corrosion in comparison to corrosion crack width in a highly corroded reinforced concrete beam. Cracking and corrosion maps of the beam were drawn and steel reinforcement was recovered from the beam to observe the corrosion pattern and to measure the loss of mass of steel reinforcement. Maximum steel cross-section loss of the main reinforcement and average steel cross-section loss between stirrups were plotted against the crack width. The experimental results were compared with existing models proposed by Rodriguez et al., Vidal et al. and Zhang et al. Time prediction models for a given opening threshold are also compared to experimental results. Steel cross-section loss for stirrups was also measured and was plotted against the crack width. It was observed that steel cross-section loss in the stirrups had no relationship with the crack width of longitudinal corrosion cracks. -- Highlights: •Relationship between crack and corrosion of reinforcement was investigated. •Corrosion results of natural process and then corresponds to in-situ conditions. •Comparison with time predicting model is provided. •Prediction of load-bearing capacity from crack pattern was studied

  15. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study.

    Science.gov (United States)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-03-01

    An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

  16. Online monitoring of corrosion behavior in molten metal using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Zeng, Qiang; Pan, Congyuan; Li, Chaoyang; Fei, Teng; Ding, Xiaokang; Du, Xuewei; Wang, Qiuping

    2018-04-01

    The corrosion behavior of structure materials in direct contact with molten metals is widespread in metallurgical industry. The corrosion of casting equipment by molten metals is detrimental to the production process, and the corroded materials can also contaminate the metals being produced. Conventional methods for studying the corrosion behavior by molten metal are offline. This work explored the application of laser-induced breakdown spectroscopy (LIBS) for online monitoring of the corrosion behavior of molten metal. The compositional changes of molten aluminum in crucibles made of 304 stainless steel were obtained online at 1000 °C. Several offline techniques were combined to determine the corrosion mechanism, which was highly consistent with previous studies. Results proved that LIBS was an efficient method to study the corrosion mechanism of solid materials in molten metal.

  17. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  18. Characterisation of the steel concrete interface submitted to chloride-induced corrosion

    International Nuclear Information System (INIS)

    L'Hostis, V.; Amblard, E.; Guillot, W.; Paris, C.; Bellot-Gurlet, L.

    2013-01-01

    This paper deals with the characterisation by means of electrochemical, gravimetric and analytical methods of chloride-induced-corrosion behaviour of steel coupons embedded in chloride-containing-cement pastes. Corrosion rates were estimated from electrochemical measurements as well as gravimetric ones. They vary from 2.6 to 5.7μm/year for 5 and 10 g/L chloride-containing cement pastes. Analytical characterisations (including optical and electron microscopy and Raman micro-spectroscopy) showed that corrosion patterns are not depending on the chloride content of the cement paste (5 and 10 g/L chloride in the interstitial solution). A localised corrosion pattern composed of pits growing inside the metallic substratum, a corrosion products layer (CPL) and a transformed medium (TM) was pointed out. CPL can be divided into two sub-layers (CPL1 and CPL2), characterised by the presence or absence of calcium coming from the cement matrix. (authors)

  19. AC-Induced Bias Potential Effect on Corrosion of Steels

    Science.gov (United States)

    2009-02-05

    induction, variable conduction Experimental Setup Super- martensitic stainless steel composition Analysis: C Mn Si Cr Ni Mo Cu N Typical 13 Cr ɘ.01 0.6... stainless steel used in pipelines. •Low carbon (ɘ.01): allows the formation of a “soft” martensite that is more resistant than standard martensitic ...Proposed AC Corrosion Models  AC Simulated Corrosion testing  Stainless steel pipe and coating  Cathodic protection  Experimental Setup  Preliminary

  20. Assessing microbiologically induced corrosion of waste package materials in the Yucca Mountain repository

    Energy Technology Data Exchange (ETDEWEB)

    Horn, J. M., LLNL

    1998-01-01

    The contribution of bacterial activities to corrosion of nuclear waste package materials must be determined to predict the adequacy of containment for a potential nuclear waste repository at Yucca Mountain (YM), NV. The program to evaluate potential microbially induced corrosion (MIC) of candidate waste container materials includes characterization of bacteria in the post-construction YM environment, determination of their required growth conditions and growth rates, quantitative assessment of the biochemical contribution to metal corrosion, and evaluation of overall MIC rates on candidate waste package materials.

  1. Monitoring the corrosion process of Al alloys through pH induced fluorescence

    International Nuclear Information System (INIS)

    Pidaparti, R M; Neblett, E B; Miller, S A; Alvarez, J C

    2008-01-01

    A sensing and monitoring set-up based on electrochemical pH induced fluorescence to systematically control the electrochemical corrosion process has been developed for possible applications in the field of localized corrosion. The sensing and monitoring concept is based on exposing the corroding metal surface to solutions that contain selected redox chemicals which will react in local regions where anodic or cathodic polarizations occur. Redox couples that produce or consume protons in their electrochemical reactions were used so that local pH gradients can indicate electrochemical activity by inducing fluorescence in dyes. This approach has been applied to study the corrosion initiation in aircraft aluminum metal 2024-T3 in a controlled electrochemical cell. Preliminary results obtained suggest that monitoring of localized corrosion based on pH can be achieved for field applications

  2. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

    International Nuclear Information System (INIS)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-01-01

    Highlights: • An in-situ and real-time electrochemical monitoring of flow-induced corrosion of Mg alloy is designed in a vascular bioreactor. • Effect of hydrodynamics on corrosion kinetics, types, rates and products is analyzed. • Flow accelerates mass and electron transfer, leading to an increase in uniform and localized corrosions. • Flow increases not only the thickness of uniform corrosion product layer, but the removal rate of localized corrosion products. • Electrochemical impedance spectroscopy and linear polarization-measured polarization resistances provide a consistent correlation to corrosion rate calculated by computed tomography. - Abstract: An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography.

  3. The effects of strain induced martensite on stress corrosion cracking in AISI 304 stainless steel

    International Nuclear Information System (INIS)

    Lee, W. S.; Kwon, S. I.

    1989-01-01

    The effects of strain induced martensite on stress corrosion cracking behavior in AISI 304 stainless steel in boiling 42 wt% MgCl 2 solution were investigated using monotonic SSRT and cyclic SSRT with R=0.1 stress ratio. As the amount of pre-strain increased, the failure time of the specimens in monotonic SSRT test decreased independent of the existence of strain induced martensite. The strain induced martensite seems to promote the crack initiation but to retard the crack propagation during stress corrosion cracking

  4. Corrosion induced strain monitoring through fibre optic sensors

    International Nuclear Information System (INIS)

    Grattan, S K T; Basheer, P A M; Taylor, S E; Zhao, W; Sun, T; Grattan, K T V

    2007-01-01

    The use of strain sensors is commonplace within civil engineering. Fibre optic strain sensors offer a number of advantages over the current electrical resistance type gauges. In this paper the use of fibre optic strain sensors and electrical resistance gauges to monitor the production of corrosion by-products has been investigated and reported

  5. γ-radiation induced corrosion of copper in bentonite-water systems under anaerobic conditions

    Science.gov (United States)

    Karin Norrfors, K.; Björkbacka, Åsa; Kessler, Amanda; Wold, Susanna; Jonsson, Mats

    2018-03-01

    In this work we have experimentally studied the impact of bentonite clay on the process of radiation-induced copper corrosion in anoxic water. The motivation for this is to further develop our understanding of radiation-driven processes occurring in deep geological repositories for spent nuclear fuel where copper canisters containing the spent nuclear fuel will be embedded in compacted bentonite. Experiments on radiation-induced corrosion in the presence and absence of bentonite were performed along with experiments elucidating the impact irradiation on the Cu2+ adsorption capacity of bentonite. The experiments presented in this work show that the presence of bentonite clay has no or very little effect on the magnitude of radiation-induced corrosion of copper in anoxic aqueous systems. The absence of a protective effect similar to that observed for radiation-induced dissolution of UO2 is attributed to differences in the corrosion mechanism. This provides further support for the previously proposed mechanism where the hydroxyl radical is the key radiolytic oxidant responsible for the corrosion of copper. The radiation effect on the bentonite sorption capacity of Cu2+ (reduced capacity) is in line with what has previously been reported for other cations. The reduced cation sorption capacity is partly attributed to a loss of Al-OH sites upon irradiation.

  6. Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion.

    Science.gov (United States)

    Burleigh, Thomas D; Gierke, Casey G; Fredj, Narjes; Boston, Penelope J

    2014-06-05

    Many copper water lines for municipal drinking water in Santa Fe, New Mexico USA, have developed pinhole leaks. The pitting matches the description of Type I pitting of copper, which has historically been attributed to water chemistry and to contaminants on the copper tubing surface. However, more recent studies attribute copper pitting to microbial induced corrosion (MIC). In order to test for microbes, the copper tubing was fixed in hexamethyldisilazane (HMDS), then the tops of the corrosion mounds were broken open, and the interior of the corrosion pits were examined with scanning electron microscopy (SEM). The analysis found that microbes resembling actinobacteria were deep inside the pits and wedged between the crystallographic planes of the corroded copper grains. The presence of actinobacteria confirms the possibility that the cause of this pitting corrosion was MIC. This observation provides better understanding and new methods for preventing the pitting of copper tubing in municipal water.

  7. Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion

    Directory of Open Access Journals (Sweden)

    Thomas D. Burleigh

    2014-06-01

    Full Text Available Many copper water lines for municipal drinking water in Santa Fe, New Mexico USA, have developed pinhole leaks. The pitting matches the description of Type I pitting of copper, which has historically been attributed to water chemistry and to contaminants on the copper tubing surface. However, more recent studies attribute copper pitting to microbial induced corrosion (MIC. In order to test for microbes, the copper tubing was fixed in hexamethyldisilazane (HMDS, then the tops of the corrosion mounds were broken open, and the interior of the corrosion pits were examined with scanning electron microscopy (SEM. The analysis found that microbes resembling actinobacteria were deep inside the pits and wedged between the crystallographic planes of the corroded copper grains. The presence of actinobacteria confirms the possibility that the cause of this pitting corrosion was MIC. This observation provides better understanding and new methods for preventing the pitting of copper tubing in municipal water.

  8. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    International Nuclear Information System (INIS)

    Meng, F.; Xu, X.; Liu, X.; Wang, J.

    2014-01-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  9. Study of scratch-induced stress corrosion cracking for steam generator tubes and scratch control

    Energy Technology Data Exchange (ETDEWEB)

    Meng, F.; Xu, X.; Liu, X. [Shanghai Nuclear Engineering Research and Design Institute, Shanghai (China); Wang, J. [Chinese Academy of Sciences, Institute of Metal Research, Shenyang (China)

    2014-07-01

    This paper introduces field cases for scratch-induced stress corrosion cracking (SISCC) of steam generator tubes in PWR and current studies in laboratories. According to analysis result of broke tubes, scratches caused intergranular stress corrosion cracking (IGSCC) with outburst. The effect of microstructure for nickel-base alloys, residual stresses caused by scratching process and water chemistry on SISCC and possible mechanism of SISCC are discussed. The result shows that scratch-induced microstructure evolution contributes to SISCC significantly. The causes of scratches during steam generator tubing manufacturing and installation process are stated and improved reliability with scratch control is highlighted for steam generator tubes in newly built nuclear power plants. (author)

  10. Electrochemical Study about Microorganisms Induced Corrosion in Inconel

    OpenAIRE

    Domínguez-Sánchez, G.; Tiburcio, C. Gaona; Almeraya-Calderón, F.M.; Martínez-Villafañe, A.

    2005-01-01

    Inconel 600 has been designed to heat resistance. It is used in the chemistry industry, food industry and, of course, in the production of electric energy, among others. The goal of this project was to decrease the costs in the equipments and pipes deterioration by prolonging their lifetime, controlling and preventing their deterioration by means of appropriated and programmed maintenance, but above all knowing the mechanism and kinetic of corrosion that affects them. We used polarization cur...

  11. Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants

    International Nuclear Information System (INIS)

    Wu, P.C.

    1989-04-01

    Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs

  12. Investigation of Non-Uniform Rust Distribution and Its Effects on Corrosion Induced Cracking in Reinforced Concrete

    Directory of Open Access Journals (Sweden)

    Sutrisno Wahyuniarsih

    2017-01-01

    Full Text Available Uniform corrosion still widely used by a lot of researchers and engineers to analyze the corrosion induced cracking. However, in practice, corrosion process occurred non-uniformly. The part nearest to the exposed surface is more likely to have faster corrosion initiation compared with other regions. This research is mainly focused on investigating the effect of non-uniform rust distribution to cover cracking in reinforced concrete. An experimental test performed using accelerated corrosion test by using 5% NaCl solution and applied a constant electric current to the concrete samples. The rust distribution and measurement were observed by using a digital microscope. Based on the experimental result, it was found that the rust was distributed in a non-uniform pattern. As a result, the cracks also formed non-uniformly along the perimeter of steel bar. At the last part of this paper, a simulation result of concrete cracking induced by non-uniform corrosion is presented. The result compared with a simulation using uniform corrosion assumption to investigate the damage pattern of each model. The simulation result reveals stress evolution due to rust expansion which leads to concrete cracking. Furthermore, a comparison of stresses induced by non-uniform corrosion and uniform corrosion indicates that non-uniform corrosion could lead to earlier damage to the structure which is specified by the formation and propagation of the crack.

  13. Flow-induced corrosion of absorbable magnesium alloy: In-situ and real-time electrochemical study

    Science.gov (United States)

    Wang, Juan; Jang, Yongseok; Wan, Guojiang; Giridharan, Venkataraman; Song, Guang-Ling; Xu, Zhigang; Koo, Youngmi; Qi, Pengkai; Sankar, Jagannathan; Huang, Nan; Yun, Yeoheung

    2016-01-01

    An in-situ and real-time electrochemical study in a vascular bioreactor was designed to analyze corrosion mechanism of magnesium alloy (MgZnCa) under mimetic hydrodynamic conditions. Effect of hydrodynamics on corrosion kinetics, types, rates and products was analyzed. Flow-induced shear stress (FISS) accelerated mass and electron transfer, leading to an increase in uniform and localized corrosions. FISS increased the thickness of uniform corrosion layer, but filiform corrosion decreased this layer resistance at high FISS conditions. FISS also increased the removal rate of localized corrosion products. Impedance-estimated and linear polarization-measured polarization resistances provided a consistent correlation to corrosion rate calculated by computed tomography. PMID:28626241

  14. Resistance of Cementitious Binders to Chloride Induced Corrosion of Embedded Steel by Electrochemical and Microstructural Studies

    International Nuclear Information System (INIS)

    Song, Ha Won; Ann, Ki Yong; Kim, Tae Sang

    2009-01-01

    The high alkaline property in the concrete pore solution protects the embedded steel in concrete from corrosion due to aggressive ions attack. However, a continuous supply of those ions, in particular, chlorides altogether with a pH fall in electrochemical reaction on the steel surface eventually depassivate the steel to corrode. To mitigate chloride-induced corrosion in concrete structures, finely grained mineral admixtures, for example, pulverized fuel ash (PFA), ground granulated blast furnace slag (GGBS) and silica fume (SF) have been often advised to replace ordinary Portland cement (OPC) partially as binder. A consistent assessment of those partial replacements has been rarely performed with respect to the resistance of each binder to corrosion, although the studies for each binder were extensively looked into in a way of measuring the corrosion rate, influence of microstructure or chemistry of chlorides ions with cement hydrations. The paper studies the behavior of steel corrosion, chloride transport, pore structure and buffering capacity of those cementitious binders. The corrosion rate of steel in mortars of OPC, 30% PFA, 60% GGBS and 10% SF respectively, with chloride in cast ranging from 0.0 to 3.0% by weight of binder was measured at 7, 28 and 150 days to determine the chloride threshold level and the rate of corrosion propagation, using the anodic polarization technique. Mercury intrusion porosimetry was also applied to cement pastes of each binder at 7 and 28 days to ensure the development of pore structure. Finally, the release rate of bound chlorides (I.e. buffering capacity) was measured at 150 days. The chloride threshold level was determined assuming that the corrosion rate is beyond 1-2 mA/m 3 at corrosion and the order of the level was OPC > 10% SF > 60% GGBS > 30% PFA. Mercury intrusion porosimetry showed that 10% SF paste produced the most dense pore structure, followed by 60% GGBS, 30% PFA and OPC pastes, respectively. It was found that OPC

  15. Application of aluminum diffusion coatings to mitigate the KCl-induced high-temperature corrosion

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Lomholt, T. N.; Dahl, Kristian Vinter

    2017-01-01

    Pack cementation was used to produce Fe1−xAl and Fe2Al5 diffusion coatings on ferritic-martensitic steel P91 and a Ni2Al3 diffusion coating on pure nickel. The performance of diffusion coatings against high-temperature corrosion induced by potassium chloride (KCl) was evaluated by exposing...

  16. Slippery liquid-infused porous surfaces fabricated on aluminum as a barrier to corrosion induced by sulfate reducing bacteria

    International Nuclear Information System (INIS)

    Wang, Peng; Lu, Zhou; Zhang, Dun

    2015-01-01

    Highlights: • Slippery liquid-infused porous surfaces (SLIPS) were fabricated over aluminum. • SLIPS depress the adherence of sulfate reducing bacteria in static seawater. • SLIPS inhibit the microbiological corrosion of aluminum in static seawater. • The possible microbiological corrosion protection mechanism of SLIPS is proposed. - Abstract: Microbiological corrosion induced by sulfate reducing bacteria (SRB) is one of the main threatens to the safety of marine structure. To reduce microbiological corrosion, slippery liquid infused porous surfaces (SLIPS) were designed and fabricated on aluminum substrate by constructing rough aluminum oxide layer, followed by fluorination of the rough layer and infiltration with lubricant. The as-fabricated SLIPS were characterized with wettability measurement, SEM and XPS. Their resistances to microbiological corrosion induced by SRB were evaluated with fluorescence microscopy and electrochemical measurement. It was demonstrated that they present high resistance to bacteria adherence and the resultant microbiological corrosion in static seawater

  17. Comparative Study of ENIG and ENEPIG as Surface Finishes for a Sn-Ag-Cu Solder Joint

    Science.gov (United States)

    Yoon, Jeong-Won; Noh, Bo-In; Jung, Seung-Boo

    2011-09-01

    Interfacial reactions and joint reliability of Sn-3.0Ag-0.5Cu solder with two different surface finishes, electroless nickel-immersion gold (ENIG) and electroless nickel-electroless palladium-immersion gold (ENEPIG), were evaluated during a reflow process. We first compared the interfacial reactions of the two solder joints and also successfully revealed a connection between the interfacial reaction behavior and mechanical reliability. The Sn-Ag-Cu/ENIG joint exhibited a higher intermetallic compound (IMC) growth rate and a higher consumption rate of the Ni(P) layer than the Sn-Ag-Cu/ENEPIG joint. The presence of the Pd layer in the ENEPIG suppressed the growth of the interfacial IMC layer and the consumption of the Ni(P) layer, resulting in the superior interfacial stability of the solder joint. The shear test results show that the ENIG joint fractured along the interface, exhibiting indications of brittle failure possibly due to the brittle IMC layer. In contrast, the failure of the ENEPIG joint only went through the bulk solder, supporting the idea that the interface is mechanically reliable. The results from this study confirm that the Sn-Ag-Cu/ENEPIG solder joint is mechanically robust and, thus, the combination is a viable option for a Pb-free package system.

  18. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  19. Characterizing the effect of carbon steel exposure in sulfide containing solutions to microbially induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Sherar, B.W.A. [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada); Power, I.M. [Department of Earth Sciences, University of Western Ontario, London, ON, N6A 5B7 (Canada); Keech, P.G.; Mitlin, S. [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada); Southam, G. [Department of Earth Sciences, University of Western Ontario, London, ON, N6A 5B7 (Canada); Shoesmith, D.W., E-mail: dwshoesm@uwo.c [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada)

    2011-03-15

    Research highlights: Compares inorganic sulfide and sulfate reducing bacteria (SRB) on steel corrosion. Mackinawite was the dominant iron sulfide phase. SRBs can form nanowires, presumably grown to acquire energy. - Abstract: This article compares the electrochemical effects induced by inorganic sulfide and sulfate reducing bacteria on the corrosion of carbon steel - a subject of concern for pipelines. Biological microcosms, containing varying concentrations of bioorganic content, were studied to investigate changes to the morphology of biofilms and corrosion product deposits. Raman analysis indicated mackinawite (FeS{sub 1-x}) was the dominant iron sulfide phase grown both abiotically and biotically. A fascinating feature of biological media, void of an organic electron donor, was the formation of putative nanowires that may be grown to acquire energy from carbon steel by promoting the measured cathodic reaction.

  20. Moessbauer study of corrosion induced by acid rain

    International Nuclear Information System (INIS)

    Arshed, M.; Hussain, N.; Siddiqui, M.; Anwar-ul-Islam, M.; Rehman, S.; Butt, N.M.

    1997-01-01

    Strictly speaking acid rain refers to wet precipitation of pollutants S0/sub 2/SO/sub 3/ and NO/sub x/HNO/sub 3/ which have dissolved in cloud and rain droplets to from sulphuric and nitric acids. Acid rain has seriously damaged pine and spruce forests in Canada, USA and Europe. In these areas it has caused damage to buildings, reduced fish population due to acidification of lakes and rivers, and affected health of human beings as a result of poor water quality. The corrosion products formed in a simulated acid rain environment have been identified with transmission Moessbauer spectroscopy using a /sup 57/Co source. They were found to be gamma-FeOOH, alpha-FeOOH, gamma-Fe/sub 2/O/sub 3/ and a phase with unfamiliar parameters which seems to be amorphous in nature and can be considered as an intermediate phase. (author)

  1. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Science.gov (United States)

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  2. The Effect of Crack Width on Chloride-Induced Corrosion of Steel in Concrete

    Directory of Open Access Journals (Sweden)

    Weiwei Li

    2017-01-01

    Full Text Available When subjected to loading or thermal shrinkage, reinforced concrete structures usually behave in a cracking state, which raises the risk of bar corrosion from the working environment. The influence of cover cracking on chloride-induced corrosion was experimentally investigated through a 654-day laboratory test on cracked reinforced concrete specimens exposed to chloride solution. The concrete specimens have a dimension of 100 mm × 100 mm × 400 mm and a single prefabricated crack at the midspan. When the percentage concentration of chloride ion (0.6%, 1.2%, 2.1%, 3.0%, and 6.0% and crack width (uncracked, 0.2, 0.3, 0.4, and 0.5 mm are taken as variables, the experimental results showed that the corrosion rates for cracked specimens increased with increasing percentage concentration of chloride and increasing crack width. This study also showed the interrelationship between crack width and percentage concentration of chloride on the corrosion rate. In addition, an empirical model, incorporating the influence of the cover cracking and chloride concentration, was developed to predict the corrosion rate. This model allows the prediction of the maximum allowable wcr based on the given percentage concentration of chloride in the exposure condition.

  3. Evaluation on corrosively dissolved gold induced by alkanethiol monolayer with atomic absorption spectroscopy

    International Nuclear Information System (INIS)

    Cao Zhong; Zhang Ling; Guo Chaoyan; Gong Fuchun; Long Shu; Tan Shuzhen; Xia Changbin; Xu Fen; Sun Lixian

    2009-01-01

    We have monitored a gold corrosive dissolution behavior accompanied in n-alkanethiol like n-dodecanethiol assembled process with in situ quartz crystal microbalance (QCM), and then observed it with atomic force microscopy (AFM) which showed an evident image of corrosive defects or holes produced on gold substrate, corresponding to gold dissolution induced by the alkanethiol molecules in the presence of oxygen. For detection of the dissolved gold defects during alkanethiol assembled process, an atomic absorption spectroscopy (AAS) has been carried out in this paper, and the detection limit for the dissolved gold could be evaluated to be 15.4 ng/mL. The amount of dissolved gold from the substrates of gold plates as functions of immersion time, acid media, solvents and thiol concentration has been examined in the oxygen saturated solutions. In comparison with in situ QCM method, the kinetics behavior of the long-term gold corrosion on the gold plates in 1.0 mmol/L of n-dodecanethiol solution determined with AAS method was a slow process, and its corrosion rate on gold dissolution could be evaluated to be about 4.4 x 10 -5 ng.cm -2 .s -1 , corresponding to 1.3 x 10 8 Au atoms.cm -2 .s -1 , that was much smaller than that of initial rate monitored with in situ QCM. Both kinetics equations obtained with QCM and AAS showed a consistent corrosion behavior on gold surfaces.

  4. Effects of Cr, Mo, and W on Na2SO4 induced high temperature corrosion of Ni

    International Nuclear Information System (INIS)

    Reising, R.F.

    1975-01-01

    Operating gas turbine engines are susceptible to a phenomenon called hot corrosion. Hot corrosion is generally attributed to the interaction of nickel-base turbine blade alloys with ingested sodium sulfate. Two mechanism were presented previously to account for the surface and grain boundary corrosion of nickel metal. The effects of chromium, molybdenum, or tungsten, or their corrosion products on the corrosion of nickel metal were studied. The corrosion products considered are the oxides and sodium-oxygen compounds. The corrosion products of molybdenum and tungsten enhance the sodium sulfate-induced corrosion of nickel to the same degree as the metals themselves while those of chromium do not. The enhanced corrosion caused by sodium molybdate or tungstate suggests that more than a simple acid-base phenomenon is involved. The formation of a triable, porous film caused by the presence of nickel molybdate or tungstate is proposed as the mechanism responsible for this enhancement. This mechanism is consistent with that proposed by Lashka and Glezer who associated the intensified oxidation of molybdenum-containing nickel alloys with a sub-layer oxide scale containing nickel molybdate. (U.S.)

  5. Corrosion behavior induced by LiCl-KCl in type 304 and 316 stainless steel and copper at low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Jee Hyung; Kim, Yong Soo; Cho, Il Je [Dept. of Nuclear Engineering, Hanyang University, Seoul (Korea, Republic of)

    2017-06-15

    The corrosion behavior of stainless steel (304 and 316 type) and copper induced by LiCl-KCl at low temperatures in the presence of sufficient oxygen and moisture was investigated through a series of experiments (at 30°C, 40°C, 60°C, and 80°C for 24 hours, 48 hours, 72 hours, and 96 hours). The specimens not coated on one side with an aqueous solution saturated with LiCl-KCl experienced no corrosion at any temperature, not even when the test duration exceeded 96 hours. Stainless steel exposed to LiCl-KCl experienced almost no corrosion below 40°C, but pitting corrosion was observed at temperatures above 60°C. As the duration of the experiment was increased, the rate of corrosion accelerated in proportion to the temperature. The 316 type stainless steel exhibited better corrosion resistance than did the 304 type. In the case of copper, the rate of corrosion accelerated in proportion to the duration and temperature but, unlike the case of stainless steel, the corrosion was more general. As a result, the extent of copper corrosion was about three times that of stainless steel.

  6. Strain-induced corrosion cracking in ferritic components of BWR primary circuits

    International Nuclear Information System (INIS)

    Seifert, H.-P.; Ritter, S.; Ineichen, U.; Tschanz, U.; Gerodetti, B.

    2003-04-01

    The present final report of the RIKORR project is a summary of a literature survey and of the experimental work performed by PSI on the environmentally-assisted cracking (EAC) and dynamic strain ageing (DSA) susceptibility of low-alloy steels (LAS) in high-temperature (HT) water. Within this project, the EAC crack growth behaviour of different low-alloy RPV steels, weld filler and weld heat-affected zone materials has been investigated under simulated transient and steady-state BWR/NWC power operation conditions. The strain-induced corrosion cracking (SICC) / low-frequency corrosion fatigue (CF) and stress corrosion cracking (SCC) crack growth behaviour of different low-alloy RPV steels under simulated transient and stationary BWR/NWC conditions was characterized by slow rising load / low-frequency corrosion fatigue and constant load / periodical partial unloading / ripple load tests with pre-cracked fracture mechanics specimens in oxygenated HT water at temperatures of either 288, 250, 200 or 150 o C. Modern high-temperature water loops, on-line crack growth monitoring and fractographic analysis by scanning electron microscopy (SEM) were used to quantify the cracking response. (author)

  7. KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2015-01-01

    -grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied......Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

  8. Monitoring reinforcement corrosion and corrosion-induced cracking using non-destructive x-ray attenuation measurements

    DEFF Research Database (Denmark)

    Michel, Alexander; Pease, Bradley Justin; Geiker, Mette Rica

    2011-01-01

    To test the applicability of the x-ray attenuation method to monitor the movement of corrosion products as well as the formation and propagation of cracks in cementitious materials reinforced mortar samples were prepared and tested under accelerated corrosion conditions. It is evident from the ex...... of the corrosion products averaged through the specimen thickness. The total mass loss of steel, obtained by the x-ray attenuation method, was found to be in very good agreement with the mass loss obtained by gravimetric method as well as Faraday's law....

  9. Iodine-induced stress corrosion cracking of fixed deflection stressed slotted rings of Zircaloy fuel cladding

    International Nuclear Information System (INIS)

    Sejnoha, R.; Wood, J.C.

    1978-01-01

    Stress corrosion cracking of Zircaloy fuel cladding by fission products is thought to be an important mechanism influencing power ramping defects of water-reactor fuels. We have used the fixed-deflection stressed slotted-ring technique to demonstrate cracking. The results show both the sensitivity and limitations of the stressed slotted-ring method in determining the responses of tubing to stress corrosion cracking. They are interpreted in terms of stress relaxation behavior, both on a microscopic scale for hydrogen-induced stress-relief and on a macroscopic scale for stress-time characteristics. Analysis also takes account of nonuniform plastic deformation during loading and residual stress buildup on unloading. 27 refs

  10. Failure Analysis of a Nickel-Plated Electronic Connector Due to Salt-Induced Corrosion (ENGE 2014).

    Science.gov (United States)

    Lee, Na-Ri; Choi, Hyoung-Seuk; Choi, Duck-Kyun

    2015-10-01

    When electronic connectors in mobile devices are miniaturized, the thickness of plating decreases. However, this thin plating is expected to decrease the life of the connector due to problems with corrosion. In this study, salt spray aging tests were performed on miniaturized nickel-plated stainless steel electronic connectors to observe failure mechanisms in realistic environments. The tests were performed three times using a 5% NaCl solution in an atmosphere of 45 °C; each test included several cycles where one cycle was one 24-h period consisting of 8 h of salt spray and 16 h without salt spray. The nickel-plating layers were periodically observed by electron probe X-ray micro-analyzer, wavelength dispersive spectroscopy, and field-emission scanning electron microscopy to analyze and identify the corrosion mechanism. We found that the primary failure mode of the nickel plating is blistering and delamination. The corrosion mechanism is typically a chain reaction of several corrosion mechanisms: pitting corrosion --> stress corrosion cracking --> hydrogen-induced cracking --> blistering and delamination. Finally, we discuss countermeasures to prevent corrosion of the nickel layer based on the corrosion mechanisms identified in this study.

  11. Effect of the Type of Surface Treatment and Cement on the Chloride Induced Corrosion of Galvanized Reinforcements

    Science.gov (United States)

    Tittarelli, Francesca; Mobili, Alessandra; Vicerè, Anna Maria; Roventi, Gabriella; Bellezze, Tiziano

    2017-10-01

    The effect of a new passivation treatment, obtained by immersion of the galvanized reinforcements in a trivalent chromium salts based solution, on the chlorides induced corrosion has been investigated. To investigate also the effect of cement alkalinity on corrosion behaviour of reinforcements, concretes manufactured with three different European cements were compared. The obtained results show that the alternative treatment based on hexavalent chromium-free baths forms effective protection layers on the galvanized rebar surfaces. The higher corrosion rates of zinc coating in concrete manufactured with Portland cement compared to those recorded for bars in concrete manufactured with pozzolanic cement depends strongly on the higher chloride content at the steel concrete interface.

  12. Advances in concrete materials for sewer systems affected by microbial induced concrete corrosion: A review.

    Science.gov (United States)

    Grengg, Cyrill; Mittermayr, Florian; Ukrainczyk, Neven; Koraimann, Günther; Kienesberger, Sabine; Dietzel, Martin

    2018-05-01

    Microbial induced concrete corrosion (MICC) is recognized as one of the main degradation mechanisms of subsurface infrastructure worldwide, raising the demand for sustainable construction materials in corrosive environments. This review aims to summarize the key research progress acquired during the last decade regarding the understanding of MICC reaction mechanisms and the development of durable materials from an interdisciplinary perspective. Special focus was laid on aspects governing concrete - micoorganisms interaction since being the central process steering biogenic acid corrosion. The insufficient knowledge regarding the latter is proposed as a central reason for insufficient progress in tailored material development for aggressive wastewater systems. To date no cement-based material exists, suitable to withstand the aggressive conditions related to MICC over its entire service life. Research is in particular needed on the impact of physiochemical material parameters on microbial community structure, growth characteristics and limitations within individual concrete speciation. Herein an interdisciplinary approach is presented by combining results from material sciences, microbiology, mineralogy and hydrochemistry to stimulate the development of novel and sustainable materials and mitigation strategies for MICC. For instance, the application of antibacteriostatic agents is introduced as an effective instrument to limit microbial growth on concrete surfaces in aggressive sewer environments. Additionally, geopolymer concretes are introduced as highly resistent in acid environments, thus representing a possible green alternative to conventional cement-based construction materials. Copyright © 2018 Elsevier Ltd. All rights reserved.

  13. Manufacturing method for intragranular stress corrosion cracking-induced test specimen for stainless steel pipeline

    International Nuclear Information System (INIS)

    Futagawa, Kiyoshi.

    1994-01-01

    In a manufacturing step for intragranular stress corrosion cracking-induced for stainless steel pipelines, pipe are abutted against with each other and welded, and a heat affected portion is applied with a sensitizing heat treatment. Further, a crevice jig is attached near the heat affected portion at the inner surface of the pipe and kept in a chlorine ion added water under high temperature and high pressure at a predetermined period of time. If tap water is used instead of purified water for C.P.T. test in a step of forming sample of IGSCC (intergranular stress corrosion cracking), since the chlorine ion concentration in the tap water is relatively high, TGSCC (intragranular stress corrosion crackings caused in all of the samples. A heat input and an interlayer temperature are determined for the material of stainless pipe having a carbon content of more than 0.05% so that the welding residual stress on the inner surface is applied as tension. The condition for the heat treatment is determined as, for example, 500degC x 24hr, and the samples are kept under water at high temperature and high pressure applied with chlorine ions for 500 to 200hours. As a result, since samples of TGSCC can be formed by utilizing the manufacturing step for IGSCC, there is no requirement for providing devices for applying environmental factors separately. (N.H.)

  14. Parameters of straining-induced corrosion cracking in low-alloy steels in high temperature water

    International Nuclear Information System (INIS)

    Lenz, E.; Liebert, A.; Stellwag, B.; Wieling, N.

    Tensile tests with slow deformation speed determine parameters of corrosion cracking at low strain rates of low-alloy steels in high-temperature water. Besides the strain rate the temperature and oxygen content of the water prove to be important for the deformation behaviour of the investigated steels 17MnMoV64, 20 MnMoNi55 and 15NiCuMoNb 5. Temperatures about 240 0 C, increased oxygen contents in the water and low strain rates cause a decrease of the material ductility as against the behaviour in air. Tests on the number of stress cycles until incipient cracking show that the parameters important for corrosion cracking at low strain velocities apply also to low-frequency cyclic loads with high strain amplitude. In knowledge of these influencing parameters the strain-induced corrosion cracking is counteracted by concerted measures taken in design, construction and operation of nuclear power stations. Essential aims in this matter are to avoid as far as possible inelastic strains and to fix and control suitable media conditions. (orig.) [de

  15. Perchlorate reduction during electrochemically induced pitting corrosion of zero-valent titanium (ZVT)

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chunwoo, E-mail: clee@doosanhydro.com [Department of Research and Development, Doosan Hydro Technology, Inc, Tampa, FL 33619 (United States); Batchelor, Bill [Zachry Department of Civil Engineering, Texas A and M University, College Station, TX 77840 (United States); Park, Sung Hyuk [Environmental and Engineering Research Team, GS Engineering and Construction Research Institute, Youngin, Kyunggi-do 449-831 (Korea, Republic of); Han, Dong Suk; Abdel-Wahab, Ahmed [Chemical Engineering Program, Texas A and M University at Qatar, Education City, Doha, PO Box 23874 (Qatar); Kramer, Timothy A.

    2011-12-15

    Highlights: Black-Right-Pointing-Pointer ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. Black-Right-Pointing-Pointer Perchlorate is effectively reduced to chloride by soluble titanium species. Black-Right-Pointing-Pointer Solution pH and surface area of ZVT showed negligible effects on rates of perchlorate reduction. - Abstract: Zero-valent metals and ionic metal species are a popular reagent for the abatement of contaminants in drinking water and groundwater and perchlorate is a contaminant of increasing concern. However, perchlorate degradation using commonly used reductants such as zero-valent metals and soluble reduced metal species is kinetically limited. Titanium in the zero-valent and soluble states has a high thermodynamic potential to reduce perchlorate. Here we show that perchlorate is effectively reduced to chloride by soluble titanium species in a system where the surface oxide film is removed from ZVT and ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. The pitting potential of ZVT was measured as 12.77 {+-} 0.04 V (SHE) for a 100 mM solution of perchlorate. The rate of perchlorate reduction was independent of the imposed potential as long as the potential was maintained above the pitting potential, but it was proportional to the applied current. Solution pH and surface area of ZVT electrodes showed negligible effects on rates of perchlorate reduction. Although perchlorate is effectively reduced during electrochemically induced corrosion of ZVT, this process may not be immediately applicable to perchlorate treatment due to the high potentials needed to produce active reductants, the amount of titanium consumed, the inhibition of perchlorate removal by chloride, and oxidation of chloride to chlorine.

  16. Perchlorate reduction during electrochemically induced pitting corrosion of zero-valent titanium (ZVT)

    International Nuclear Information System (INIS)

    Lee, Chunwoo; Batchelor, Bill; Park, Sung Hyuk; Han, Dong Suk; Abdel-Wahab, Ahmed; Kramer, Timothy A.

    2011-01-01

    Highlights: ► ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. ► Perchlorate is effectively reduced to chloride by soluble titanium species. ► Solution pH and surface area of ZVT showed negligible effects on rates of perchlorate reduction. - Abstract: Zero-valent metals and ionic metal species are a popular reagent for the abatement of contaminants in drinking water and groundwater and perchlorate is a contaminant of increasing concern. However, perchlorate degradation using commonly used reductants such as zero-valent metals and soluble reduced metal species is kinetically limited. Titanium in the zero-valent and soluble states has a high thermodynamic potential to reduce perchlorate. Here we show that perchlorate is effectively reduced to chloride by soluble titanium species in a system where the surface oxide film is removed from ZVT and ZVT is oxidized during electrochemically induced pitting corrosion to produce reactive soluble species. The pitting potential of ZVT was measured as 12.77 ± 0.04 V (SHE) for a 100 mM solution of perchlorate. The rate of perchlorate reduction was independent of the imposed potential as long as the potential was maintained above the pitting potential, but it was proportional to the applied current. Solution pH and surface area of ZVT electrodes showed negligible effects on rates of perchlorate reduction. Although perchlorate is effectively reduced during electrochemically induced corrosion of ZVT, this process may not be immediately applicable to perchlorate treatment due to the high potentials needed to produce active reductants, the amount of titanium consumed, the inhibition of perchlorate removal by chloride, and oxidation of chloride to chlorine.

  17. Detection of boron in simulated corrosion products by using a laser induced breakdown spectroscopy

    International Nuclear Information System (INIS)

    Song, K.; Yeon, J-W.; Jung, S-H.; Hwang, J.; Jung, E-C.

    2010-01-01

    In nuclear power plants, many methods for detection of coolant leakage have been developed and employed for the safe operation. However, these methods have many limitations for analyzing and dealing with the corrosion products due to the high radioactivity. LIBS (Laser-induced breakdown spectroscopy) offer a remote and on-site elemental analysis including the boron in the corrosion products with no sample preparation. In this study, we investigated the feasibility of detecting boron and analyzing an elemental composition of boron-containing iron oxides with the LIBS, in order to develop a coolant leakage detection system. First, we prepared five different boron-containing iron oxides and the element ratios were determined by using ICP-AES (inductive coupled plasma-atomic emission spectrometer). After this, the laser induced emission spectra of these iron oxides were obtained by using a 266 nm Nd:YAG laser. The B/Fe ratios of the oxides were determined by comparing the intensities of the B emission peak at 249.844 nm with those of the Fe peak at 250.217 nm as an internal reference. It was confirmed that the B contents in the oxides could be analyzed over 0.1 wt% by the laser induced breakdown spectroscopic technique. (author)

  18. Chloride-induced corrosion mechanism and rate of enamel- and epoxy-coated deformed steel bars embedded in mortar

    International Nuclear Information System (INIS)

    Tang, Fujian; Chen, Genda; Brow, Richard K.

    2016-01-01

    The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-, DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet–dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water–cement ratio in mortar design.

  19. KCl-induced high temperature corrosion of selected commercial alloys. Part II: alumina and silica-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

    2016-01-01

    for 168 h in flowing N2(g)+5%O2(g)+15%H2O(g) (vol.%) with samples covered under KCl powder. A KCl-free exposure was also performed for comparison.Corrosion morphology and products were studied with scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffractometry (XRD......Laboratory testing on selected alumina and silica-forming alloys was performed to evaluate their performance against high temperature corrosion induced by potassium chloride (KCl). The alloys studied were FeCrAlY, Kanthal APM, Nimonic 80A, 214, 153MA and HR160. Exposure was conducted at 600 °C......-chromium-silicon-oxygen containing layer forms as the innermost corrosion product. The layer was uniformly distributed over the surface and appears to render some protection as this alloy exhibited the best performance among the investigated alloys. To reveal further aspects of the corrosion mechanism, Nimonic 80A was exposed...

  20. Corrosion of zirconium alloys in nuclear reactors: A model for irradiation induced enhancement by local radiolysis in the porous oxide

    Energy Technology Data Exchange (ETDEWEB)

    Lemaignan, C; Salot, R [CEA/DRN/DTP, CENG-SECC, Grenoble (France)

    1997-02-01

    An analysis has been undertaken of the various cases of local enhancement of corrosion rate of zirconium alloys under irradiation. It is observed that in most cases a strong emission of energetic {beta}{sup -} is present leading to a local energy deposition rate higher than the core average. This suggests that the local transient radiolytic oxidizing species produced in the coolant by the {beta}{sup -} particles could contribute to corrosion enhancement, by increasing the local corrosion potential. This process is applicable to the local enhanced corrosion found in front of stainless steels structural parts, due to the contribution of Mn, and in front of Pt inserts or Cu-rich cruds. It explains also the irradiation corrosion enhancement of Cu-Zr alloys. Enhanced corrosion around neutron absorbing material is explained similarly by pair production from conversion of high energy capture photons in the cladding, leading to energetic electrons. The same process was found to be active with other highly ionizing species like {alpha} from Ni-rich alloys and fission products in homogeneous reactors. Due to the changes induced by the irradiation intensity on the concentration of the radiolytic species, the coolant chemistry, that controls the boundary conditions for oxide growth, has to be analyzed with respect to the local value of the energy deposition rate. An analysis has been undertaken which shows that, in a porous media, the water is exposed to a higher intensity than bulk water. This leads to a higher concentration of oxidizing radiolytic species at the root of the cracks of the porous oxide, and increases the corrosion rate under irradiation. This mechanism, deduced from the explanation proposed for localized irradiation enhanced corrosion, can be extended to the whole reactor core, where the general enhancement of Zr alloys corrosion under irradiation could be attributed to the general radiolysis in the porous zirconia. (author). 18 refs, 3 figs, 3 tabs.

  1. Selected durability studies of geopolymer concrete with respect to carbonation, elevated temperature, and microbial induced corrosion

    Science.gov (United States)

    Badar, Mohammad Sufian

    This thesis reports a comprehensive study related to the experimental evaluation of carbonation in reinforced geopolymer concrete, the evaluation of geopolymer concretes at elevated temperature, and the resistance of geopolymer concrete to microbial induced corrosion (MIC). Carbonation: Reinforced concretes, made of geopolymer, prepared from two class F fly ashes and one class C fly ash, were subjected to accelerated carbonation treatment for a period of 450 days. Electrochemical, microstructure and pore structure examinations were performed to evaluate the effect of corrosion caused due to carbonation. GPC specimens prepared from class F fly ash exhibited lower corrosion rates by a factor of 21, and higher pH values (pH>12) when compared with concrete specimens prepared from class C Fly ash (GPCMN). Microstructure and pore characterization of GPC prepared using class F fly ash revealed lower porosity by a factor of 2.5 as compared with thier counterparts made using GPC-MN. The superior performace of GPC prepared with the class F fly ash could be attributed to the dense pore structure and formation of the protective layer of calcium and sodium alumino silicate hydrates (C/N-A-S-H) geopolymeric gels around the steel reinforcement. Elevated Temperature: Geopolymers are an emerging class of cementitious binders which possess a potential for high temperature resistance that could possibly be utilized in applications such as nozzles, aspirators and refractory linings. This study reports on the results of an investigation into the performance of a fly ash based geopolymer binder in high temperature environments. Geopolymer concrete (GPC) was prepared using eleven types of fly ashes obtained from four countries. High content alumina and silica sand was used in the mix for preparing GPC. GPC was subjected to thermal shock tests following ASTM C 1100-88. The GPC samples prepared with tabular alumina were kept at 1093° C and immediately quenched in water. GPC specimens

  2. Development of an equipment for the detection and measurement of localized corrosion of carbon steel induced by sulfidogenic bacteria

    Energy Technology Data Exchange (ETDEWEB)

    Cotiche, C. [CFG Services, 3 avenue Claude Guillemin, BP 6429, 45064 Orleans Cedex (France); Dauma, S. [CFG Services, 117 avenue de Luminy, 13009 Marseille (France)

    2004-07-01

    Most of the geothermal installations exploiting the Dogger aquifer of the Paris basin are faced to corrosion and scaling problems. Localized corrosion phenomena due to the presence of sulfate reducing bacteria which have been identified in the geothermal water and in scales deposited on corrosion coupons is the most insidious being able to induce rapid failures of the casings of production and injection wells and surface pipelines. In order to evaluate and prevent the occurrence of such corrosion risks that are similar to those encountered in oil and gas industry, a specific equipment has been developed by CFG Services, engineering company specialized in the exploitation and maintenance of geothermal plants. This equipment which includes a probe and an electronic device has to be installed on the pipeline transporting the corrosive medium through a nipple secured to it. The principle is based on the generation of a pit on a circular electrode in carbon steel by anodic polarization and on the measurement of the corrosion current between this electrode and the pipeline or the probe body used as cathodic pole. Then, the current freely flowing between the anode and cathode is monitored and used to estimate if the pitting corrosion artificially created by an electric pulse may be maintained or not by the activity of sulfidogenic bacteria which may have developed on the surface of the electrode. This equipment has been tested on a geothermal exploitation where the risk of microbial corrosion has been identified and the sensibility of the signal of the probe to the injection of biocide products proved. (authors)

  3. Measurement of fuel corrosion products using planar laser-induced fluorescence

    International Nuclear Information System (INIS)

    Wantuck, P.J.; Sappey, A.D.; Butt, D.P.

    1993-01-01

    Characterizing the corrosion behavior of nuclear fuel material in a high-temperature hydrogen environment is critical for ascertaining the operational performance of proposed nuclear thermal propulsion (NTP) concepts. In this paper, we describe an experimental study undertaken to develop and test non-intrusive, laser-based diagnostics for ultimately measuring the distribution of key gas-phase corrosion products expected to evolve during the exposure of NTP fuel to hydrogen. A laser ablation technique is used to produce high temperature, vapor plumes from uranium-free zirconium carbide (ZrC) and niobium carbide (NbC) forms for probing by various optical diagnostics including planar laser-induced fluorescence (PLIF). We discuss the laser ablation technique, results of plume emission measurements, and we describe both the actual and proposed planar LIF schemes for imaging constituents of the ablated ZrC and NbC plumes. Envisioned testing of the laser technique in rf-heated, high temperature gas streams is also discussed

  4. Superiority of Graphene over Polymer Coatings for Prevention of Microbially Induced Corrosion.

    Science.gov (United States)

    Krishnamurthy, Ajay; Gadhamshetty, Venkataramana; Mukherjee, Rahul; Natarajan, Bharath; Eksik, Osman; Ali Shojaee, S; Lucca, Don A; Ren, Wencai; Cheng, Hui-Ming; Koratkar, Nikhil

    2015-09-09

    Prevention of microbially induced corrosion (MIC) is of great significance in many environmental applications. Here, we report the use of an ultra-thin, graphene skin (Gr) as a superior anti-MIC coating over two commercial polymeric coatings, Parylene-C (PA) and Polyurethane (PU). We find that Nickel (Ni) dissolution in a corrosion cell with Gr-coated Ni is an order of magnitude lower than that of PA and PU coated electrodes. Electrochemical analysis reveals that the Gr coating offers ~10 and ~100 fold improvement in MIC resistance over PU and PA coatings respectively. This finding is remarkable considering that the Gr coating (1-2 nm) is ~25 and ~4000 times thinner than the PA (40-50 nm), and PU coatings (20-80 μm), respectively. Conventional polymer coatings are either non-conformal when deposited or degrade under the action of microbial processes, while the electro-chemically inert graphene coating is both resistant to microbial attack and is extremely conformal and defect-free. Finally, we provide a brief discussion regarding the effectiveness of as-grown vs. transferred graphene films for anti-MIC applications. While the as-grown graphene films are devoid of major defects, wet transfer of graphene is shown to introduce large scale defects that make it less suitable for the current application.

  5. Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens

    International Nuclear Information System (INIS)

    Crivelaro, Marcos

    2002-01-01

    In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH) 2 solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

  6. The influence of cracks on chloride-induced corrosion of reinforced concrete structures - development of the experimental set-up

    NARCIS (Netherlands)

    Blagojevic, A.; Koleva, D.A.; Walraven, J.C.

    2014-01-01

    Chloride-induced corrosion of steel reinforcement is one of the major threats to durability of reinforced concrete structures in aggressive environmental conditions. When the steel reinforcement starts to corrode, structures gradually lose integrity and service life is shortened. Cracks are

  7. Fractures in high-strength bolts due to hydrogen induced stress corrosion. Causes and corrective actions

    International Nuclear Information System (INIS)

    Hoche, Holger; Oechsner, Matthias

    2017-01-01

    Delayed brittle fractures of high-strength bolts of the strength class 10.9 are presented, taking the example of three damage cases. The respective damage mechanisms could be attributed to hydrogen induced stress corrosion which was caused, in turn, by hydrogen absorption during operation. The examples were chosen with a particular focus on the material condition's susceptibility which explains the cause for the occurrence of the damage mechanism. However, in only one of the three cases the susceptibility was evident and could be explained by violations of normative specifications and an unfavorable material choice. Whereas in the two other examples, only slight or no deviations from the standards and/or regulations could be found. The influencing parameters that caused the damage, those that further promoted the damage, as well as possible corrective actions are discussed taking into account the three exemplary damage cases.

  8. Modelling of iodine-induced stress corrosion cracking in CANDU fuel

    International Nuclear Information System (INIS)

    Lewis, B.J.; Thompson, W.T.; Kleczek, M.R.; Shaheen, K.; Juhas, M.; Iglesias, F.C.

    2011-01-01

    Iodine-induced stress corrosion cracking (I-SCC) is a recognized factor for fuel-element failure in the operation of nuclear reactors requiring the implementation of mitigation measures. I-SCC is believed to depend on certain factors such as iodine concentration, oxide layer type and thickness on the fuel sheath, irradiation history, metallurgical parameters related to sheath like texture and microstructure, and the mechanical properties of zirconium alloys. This work details the development of a thermodynamics and mechanistic treatment accounting for the iodine chemistry and kinetics in the fuel-to-sheath gap and its influence on I-SCC phenomena. The governing transport equations for the model are solved with a finite-element technique using the COMSOL Multiphysics (registered) commercial software platform. Based on this analysis, this study also proposes potential remedies for I-SCC.

  9. Uniform and pitting corrosion events induced by SCN- anions on Al alloys surfaces and the effect of UV light

    International Nuclear Information System (INIS)

    Amin, Mohammed A.

    2011-01-01

    The influence of the alloying elements on the uniform and pitting corrosion processes of Al-6061, Al-4.5%Cu, Al-7.5%Cu, Al-6%Si and Al-12%Si alloys was studied in 0.50 M KSCN solution at 25 o C. Open-circuit potential, Tafel polarization, linear polarization resistance (LPR) and ICP-AES measurements were used to study the uniform corrosion process on the surfaces of the tested alloys. Cyclic polarization, potentiostatic current-time transients and impedance techniques were employed for pitting corrosion studies. Obtained results were compared with pure Al. Passivation kinetics of the tested Al samples were also studied as a function of applied potential, [SCN - ] and sample composition by means of potentiostatic current transients. The induction time, after which the growth of stable pits occurs, decreased with increasing applied potential and [SCN - ]. Regarding to uniform corrosion, alloyed Cu was found to enhance the corrosion rate, while alloyed Si suppressed it. Alloying elements of the tested samples diminished pitting attack to an extent depending on the percentage of the alloying element in the sample. Among the investigated materials, Al-Si alloys exhibited the highest corrosion resistance towards uniform and pitting corrosion processes in KSCN solutions. The passive and dissolution behaviour of Al was also studied under the conditions of continuous illumination (300-450 nm) based on cyclic polarization and potentiostatic techniques. The incident photons had a little influence on pit initiation and a marked effect on pit growth. These explained in terms of a photo-induced modification of the passive film formed on the anode surface, which render it more resistant to pitting. The effects of UV photons energy and period of illumination on the morphology of the pitted surfaces were also studied.

  10. Evidence of the pitting corrosion induced embrittlement of the structural steel SAE 8620

    International Nuclear Information System (INIS)

    Atanazio Filho, Nelson do Nascimento; Mansur, Tanius Rodrigues; Rabello, Emerson Giovani

    2007-01-01

    The influence of an aggressive environment (NaCl 3.5% aerated solution) on fatigue crack initiation and crack growth behavior were studied. This study comprised corrosion fatigue tests using specimens of SAE 8620 steel. The decreasing cyclic frequency (60 Hz to 11.7 Hz) effect on corrosion fatigue crack initiation behavior was examined. The tests carried out under rotating-bending loading conditions at 11.7 Hz (700 rpm), showed that pitting corrosion caused by anodic attack was responsible for corrosion fatigue crack initiation (author)

  11. Microstructural and corrosivity changes induced by nitrogen ion implantation on chromium films

    International Nuclear Information System (INIS)

    Shokouhy, A.; Larijani, M.M.; Ghoranneviss, M.; Hosseini G, S.H. Haji; Yari, M.; Sari, A.H.; Shahraki, M. Gholipur

    2006-01-01

    The chromium thin films were prepared using ion beam deposition on stainless steel 304. The chromium films were implanted by nitrogen ions after deposition at doses in the range of 4.5 x 10 17 to 2.7 x 10 18 N + /cm 2 and energy of 30 keV. The formation of nitride phases and corrosion behavior after nitrogen implantation were characterized by XRD and corrosion test, respectively. The results show that corrosion resistance rise, reach to a maximum at dose of 1.8 x 10 18 , and then fall down at higher doses. In addition, the effect of corrosion tests was analyzed using scanning electron microscopy (SEM)

  12. Analysis of mechanisms induced by sliding and corrosion: dedicated apparatus for PWR environments

    International Nuclear Information System (INIS)

    Vernot, JPh

    2004-01-01

    In pressurized water reactors (PWR), some components are submitted to relative motions due to necessary operational processes (localisation and positioning adjustment) or by not wished effects (flow induced vibration). Thus, components and associated supports are typically excited by a large range of kinematics so than complex combinations of wear can occur. Those excitations can lead to sliding, fretting, impact, etc. Furthermore, typical environment in PWR coupling of temperature (320 deg. C), pressure (154 bars) and chemistry solution (deaerated, low conductivity water) involve specific corrosion processes. Apparently, research performed to date did not deal with all the specific parameters involved at PWR conditions. For this purpose, a specific apparatus has been developed in Framatome Technical Center for a better understanding of this complex degradation mechanism where mechanical and corrosion effects are occurring at the same time. Thanks to electromagnets excitation, mechanical investigations can be proposed with the following combined contact type: pure impact, pure sliding and impact plus sliding for several kinds of sample as rod in a ring, rod against a guide. Motion can be induced on a local area or for the total length (orbital excitation). The relative displacement and the contact force are acquired continuously and permit to establish normal and tangential forces, angular position, sliding distance. On the other hand, electrochemistry measurements have been adapted to the specific apparatus and work in the high temperature water environment. The standard mounting with three electrodes has been qualified so that it is possible to adjust or measure current and potential. All the system is computer controlled and with the present apparatus relationship between mechanical parameters and re-passivation can be studied for specific environments, materials and solicitations. In a first step, potential dynamic polarization curves have been established for

  13. Coating NiTi archwires with diamond-like carbon films: reducing fluoride-induced corrosion and improving frictional properties.

    Science.gov (United States)

    Huang, S Y; Huang, J J; Kang, T; Diao, D F; Duan, Y Z

    2013-10-01

    This study aims to coat diamond-like carbon (DLC) films onto nickel-titanium (NiTi) orthodontic archwires. The film protects against fluoride-induced corrosion and will improve orthodontic friction. 'Mirror-confinement-type electron cyclotron resonance plasma sputtering' was utilized to deposit DLC films onto NiTi archwires. The influence of a fluoride-containing environment on the surface topography and the friction force between the brackets and archwires were investigated. The results confirmed the superior nature of the DLC coating, with less surface roughness variation for DLC-coated archwires after immersion in a high fluoride ion environment. Friction tests also showed that applying a DLC coating significantly decreased the fretting wear and the coefficient of friction, both in ambient air and artificial saliva. Thus, DLC coatings are recommended to reduce fluoride-induced corrosion and improve orthodontic friction.

  14. Oxide induced corrosion on the welded stainless steels SS 2352 and 2353

    International Nuclear Information System (INIS)

    Stroem, S.; Li Huiqin.

    1991-01-01

    The pitting corrosion properties have been investigated in welded and unwelded condition by polarization tests in sodium chloride solutions. The two steels were TIG welded without adding welding material and as shielding on the bottom side argon gas containing 2, 26 or 99 ppm oxygen was used. In some tests low breakthrough potentials were received, without discovering any pitting corrosion in the specimen surfaces. The unwelded SS 2352 steel had a critical (lowest) pitting temperature (CPT) of 5 degrees C in the more concentrated solution. For the same steel with weld pitting corrosion was obtained at 5 degrees C, which was the lowest temperature for the tests. Thus the CPT value was lower than 5 degrees C, but by looking at the pitting corrosion potentials the following conclusion could be drawn: Welding with higher oxygen content in the shielding gas implied lower pitting corrosion resistance. For the SS 2353 steel the CPT values were 25 and 27.5 degrees C for material without weld, in contact with the more concentrated and the more dilute solution respectively. Welded material was all through more sensitive to pitting corrosion, and the CPT values were 15-17.5, 15 and 5-10 degrees C for welded areas which had been gas shielded with argon containing 2, 26 and 99 ppm oxygen respectively. The result thus showed that welding with shielding gas containing maximum about 30 ppm oxygen does not substantially affect the pitting corrosion properties. Post treatment of the welding areas increased the pitting corrosion resistance. Acid pickling implied the highest pitting corrosion resistance with 15 degrees C as CPT value for the 2353 steel in the more concentrated solution. Steel brushing implied an obvious increase to the pitting corrosion resistance compared to untreated weld areas and the same statement could be done for sand blasted surfaces. (10 refs., 16 tabs., 11 figs.)

  15. Stray current induced corrosion in lightning rod cables of 525 kV power lines towers: a case study

    International Nuclear Information System (INIS)

    Wojcicki, F. R.; Negrisoli, M. E. M.; Franco, C. V.

    2003-01-01

    With the growth of several areas in modern society, the necessity to generate and carry electrical energy to big cities has greatly increased. Cables supported by power towers with galvanized steel foundation usually carry energy. As the foundations are underground they may cause high rates of corrosion. These are usually detected by a conventional potential measurement using a Cu/CuSO 4 reference electrode. It is believed that corrosion results from stray currents that flow through the ground to close the loop between neighboring towers. Stray currents originate in the lightning rod cables of the power line towers, induced by the strong electromagnetic and electric fields of the energized power lines. The intensity and direction of those currents were measured, indicating substantial values of both their AC and DC components. The potential of the tower ground system, measured in the perpendicular direction of the main axis of the power line, was plotted as a function of the distance to the tower base. The results clearly indicated the tendency to corrosive attack in the anodic towers as reflected by the slope of the plot, whereas no signs of corrosion could be found in the reverse slope, confirming the visual inspection of the foundation. The profile of the potential plots could be changed providing the electric insulation of the lightning rod cable. (Author) 8 refs

  16. Fracture evaluation of an in-service piping flaw caused by microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.; Rahman, S.

    1996-01-01

    A pipe fracture experiment was conducted on a section of 6-inch nominal diameter pipe which was degraded by microbiologically induced corrosion (MIC) at a circumferential girth weld. The pipe was a section of one of the service water piping systems to one of the emergency diesel generators at the Haddam Neck (Connecticut Yankee) plant. The experimental results will help validate future ASME Section XI pipe flaw evaluation criteria for other than Class 1 piping. A critical aspect of this experiment was an assessment of the degree of conservatism embodied in the ASME definition of flaw size. The ASME flaw size definition assumes a rectangular shaped, constant depth flaw with a depth equal to its maximum depth for its entire length. Since most service flaws are irregular in shape, this definition may be overly conservative. Results from several fracture prediction models are compared with the experimental results. These results show that, for this case, the ASME Appendix H criteria significantly underpredicted the experimental maximum moment, while other fracture prediction models provided good predictions when accurate pipe, weld and flaw dimensions were used

  17. Electrochemical and conversion electron Moessbauer study of corrosion induced by acid rain

    International Nuclear Information System (INIS)

    Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

    1993-01-01

    The passivation of low carbon steel was studied in aqueous solution of 0.5M Na 2 SO 4 +0.001M NaHSO 3 (pH 3.5, 6.5 and 8.5) which can be considered as a model of acid rain. The used conversion electron Moessbauer spectroscopy (CEMS) with the complementary electrochemical investigations proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements showed much weaker pitting at pH 8.5. The compositions and thicknesses of the passive films formed during the electrochemical treatments are determined from the CEM spectra. Only γ-FeOOH was found on the surface of the samples at pH 6.5 and 8.5. Nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the spectra, and also FeSO 4 .H 2 O could be detected in low concentration. (orig.)

  18. Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do, E-mail: sdp.mari@gmail.com, E-mail: marciamg@uerj.br, E-mail: monickcruz@yahoo.com.br, E-mail: dijmaciel@gmail.com, E-mail: lsenna@uerj.br, E-mail: dalva@uerj.br [Universidade do Estado do Rio de Janeiro (UERJ), Rio de Janeiro, RJ (Brazil). Instituto de Quimica

    2016-10-15

    In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E{sub ocp}), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

  19. Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

    International Nuclear Information System (INIS)

    Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do

    2016-01-01

    In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E_o_c_p), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

  20. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  1. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  2. Alkali chloride induced corrosion of superheaters under biomass firing conditions: Improved insights from laboratory scale studies

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2015-01-01

    One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed to the fo......One of the major operational challenges experienced by power plants firing biomass is the high corrosion rate of superheaters. This limits the outlet steam temperature of the superheaters and consequently, the efficiency of the power plants. The high corrosion rates have been attributed......, [1–3]). However, complete understanding of the corrosion mechanism under biomass-firing conditions has not yet been achieved. This is attributed partly to the complex nature of the corrosion process since there are many species produced from fuel combustion which can interact with one another...... and the steel surface. Many studies have focused on specific parameters such as, deposit composition (KCl, K2SO4, K2CO3, etc.) or gas species such as HCl, SO2, H2O [4–6], however, more research is necessary to understand the interaction of deposits and gas mixtures with each other and metallic superheater...

  3. Effect of Carbide Dissolution on Chlorine Induced High Temperature Corrosion of HVOF and HVAF Sprayed Cr3C2-NiCrMoNb Coatings

    Science.gov (United States)

    Fantozzi, D.; Matikainen, V.; Uusitalo, M.; Koivuluoto, H.; Vuoristo, P.

    2018-01-01

    Highly corrosion- and wear-resistant thermally sprayed chromium carbide (Cr3C2)-based cermet coatings are nowadays a potential highly durable solution to allow traditional fluidized bed combustors (FBC) to be operated with ecological waste and biomass fuels. However, the heat input of thermal spray causes carbide dissolution in the metal binder. This results in the formation of carbon saturated metastable phases, which can affect the behavior of the materials during exposure. This study analyses the effect of carbide dissolution in the metal matrix of Cr3C2-50NiCrMoNb coatings and its effect on chlorine-induced high-temperature corrosion. Four coatings were thermally sprayed with HVAF and HVOF techniques in order to obtain microstructures with increasing amount of carbide dissolution in the metal matrix. The coatings were heat-treated in an inert argon atmosphere to induce secondary carbide precipitation. As-sprayed and heat-treated self-standing coatings were covered with KCl, and their corrosion resistance was investigated with thermogravimetric analysis (TGA) and ordinary high-temperature corrosion test at 550 °C for 4 and 72 h, respectively. High carbon dissolution in the metal matrix appeared to be detrimental against chlorine-induced high-temperature corrosion. The microstructural changes induced by the heat treatment hindered the corrosion onset in the coatings.

  4. Development and evaluation of two PVD-coated β-titanium orthodontic archwires for fluoride-induced corrosion protection.

    Science.gov (United States)

    Krishnan, Vinod; Krishnan, Anand; Remya, R; Ravikumar, K K; Nair, S Asha; Shibli, S M A; Varma, H K; Sukumaran, K; Kumar, K Jyothindra

    2011-04-01

    The present research was aimed at developing surface coatings on β titanium orthodontic archwires capable of protection against fluoride-induced corrosion. Cathodic arc physical vapor deposition PVD (CA-PVD) and magnetron sputtering were utilized to deposit thin films of titanium aluminium nitride (TiAlN) and tungsten carbide/carbon (WC/C) coatings on β titanium orthodontic archwires. Uncoated and coated specimens were immersed in a high fluoride ion concentration mouth rinse, following a specially designed cycle simulating daily use. All specimens thus obtained were subjected to critical evaluation of parameters such as electrochemical corrosion behaviour, surface analysis, mechanical testing, microstructure, element release, and toxicology. The results confirm previous research that β titanium archwires undergo a degradation process when in contact with fluoride mouth rinses. The study confirmed the superior nature of the TiAlN coating, evident as many fewer changes in properties after fluoride treatment when compared with the WC/C coating. Thus, coating with TiAlN is recommended in order to reduce the corrosive effects of fluorides on β titanium orthodontic archwires. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  5. Estimation of elastic modulus of reinforcement corrosion products using inverse analysis of digital image correlation measurements for input in corrosion-induced cracking model

    DEFF Research Database (Denmark)

    Pease, Bradley Justin; Michel, Alexander; Thybo, Anna Emilie A.

    2012-01-01

    A combined experimental and numerical approach for estimating the elastic modulus of reinforcement corrosion products is presented. Deformations between steel and mortar were measured using digital image correlation during accelerated corrosion testing at 100 μA/cm2 (~1.16 mm/year). Measured defo...

  6. A degradation model for stray current induced corrosion in underground reinforced concrete structures

    NARCIS (Netherlands)

    Polder, R.B.; Peelen, W.H.A.

    2003-01-01

    This paper describes the effects of stray currents on durability and reinforcement corrosion of underground concrete structures. Cathodic protection of underground pipelines are stationary sources of stray current interference with concrete, and rail traction systems are non-stationary sources. The

  7. Resistance of Alkali-Activated Slag Concrete to Chloride-Induced Corrosion

    Directory of Open Access Journals (Sweden)

    Joon Woo Park

    2015-01-01

    Full Text Available The corrosion resistance of steel in alkali-activated slag (AAS mortar was evaluated by a monitoring of the galvanic current and half-cell potential with time against a chloride-contaminated environment. For chloride transport, rapid chloride penetration test was performed, and chloride binding capacity of AAS was evaluated at a given chloride. The mortar/paste specimens were manufactured with ground granulated blast-furnace slag, instead of Portland cement, and alkali activators were added in mixing water, including Ca(OH2, KOH and NaOH, to activate hydration process. As a result, it was found that the corrosion behavior was strongly dependent on the type of alkali activator: the AAS containing the Ca(OH2 activator was the most passive in monitoring of the galvanic corrosion and half-cell potential, while KOH, and NaOH activators indicated a similar level of corrosion to Portland cement mortar (control. Despite a lower binding of chloride ions in the paste, the AAS had quite a higher resistance to chloride transport in rapid chloride penetration, presumably due to the lower level of capillary pores, which was ensured by the pore distribution of AAS mortar in mercury intrusion porosimetry.

  8. A study on the fractures of iodine induced stress corrosion cracking of new zirconium alloys

    International Nuclear Information System (INIS)

    Peng Qian; Zhao Wenjin; Li Weijun; Tang Zhenghua; Heng Xuemei

    2005-10-01

    The morphology and chemical compositions of I-SCC fractures of new zirconium alloys were investigated by SEM and EDXA. The feature on fracture surface for I-SCC samples, such as corrosion products, the secondary cracking, intergranular cracking and pseudo-cleavage transgranular cracking, have been observed. And the fluting, the typical characteristic of I-SCC also has been found. Intergranular cracking is visible at crack initiation stage and transgranular cracking is distinguished at crack propagation stage. The corrosion products are mainly composed of Zr and O; and I can be detected on the local pseudocleavage zone. The most of grooves on the fractures of relieved-stress annealing samples are parallel with the roll plane. The intergranular cracking in relieved-stress annealing samples is not obvious. When the test temperature increases, the activity of iodine increases and the stress on crack tip is easier to be released, thus the corrosion products on fracture also increase and intergranular cracking is visible. The partial pressure of iodine influents the thickness of corrosion products, and intergranular cracking is easier to be found when iodine partial pressure is high enough. (authors)

  9. Corrosion-induced bond strength degradation in reinforced concrete-Analytical and empirical models

    International Nuclear Information System (INIS)

    Bhargava, Kapilesh; Ghosh, A.K.; Mori, Yasuhiro; Ramanujam, S.

    2007-01-01

    The present paper aims to investigate the relationship between the bond strength and the reinforcement corrosion in reinforced concrete (RC). Analytical and empirical models are proposed for the bond strength of corroded reinforcing bars. Analytical model proposed by Cairns.and Abdullah [Cairns, J., Abdullah, R.B., 1996. Bond strength of black and epoxy-coated reinforcement-a theoretical approach. ACI Mater. J. 93 (4), 362-369] for splitting bond failure and later modified by Coronelli [Coronelli, D. 2002. Corrosion cracking and bond strength modeling for corroded bars in reinforced concrete. ACI Struct. J. 99 (3), 267-276] to consider the corroded bars, has been adopted. Estimation of the various parameters in the earlier analytical model has been proposed by the present authors. These parameters include corrosion pressure due to expansive action of corrosion products, modeling of tensile behaviour of cracked concrete and adhesion and friction coefficient between the corroded bar and cracked concrete. Simple empirical models are also proposed to evaluate the reduction in bond strength as a function of reinforcement corrosion in RC specimens. These empirical models are proposed by considering a wide range of published experimental investigations related to the bond degradation in RC specimens due to reinforcement corrosion. It has been found that the proposed analytical and empirical bond models are capable of providing the estimates of predicted bond strength of corroded reinforcement that are in reasonably good agreement with the experimentally observed values and with those of the other reported published data on analytical and empirical predictions. An attempt has also been made to evaluate the flexural strength of RC beams with corroded reinforcement failing in bond. It has also been found that the analytical predictions for the flexural strength of RC beams based on the proposed bond degradation models are in agreement with those of the experimentally

  10. Development of an Improved Crack Propagation Model for Corrosion-Induced Cover Cracking in RC Structures

    Science.gov (United States)

    Hilyati, S.; Nizam, Z. M.; Zurisman, M. A. A.; Azhar, A. T. S.

    2017-06-01

    During the last two decades, reinforced concrete (RC) has been extensively used in most of the world as one of the common construction material due to its advantages and durability. However, RC structures exposed to marine environments are subjected to chloride attack. Chlorides from seawater penetrate into RC structures are not only causing severe corrosion problems but also affect the durability and serviceability of such structures. This paper investigates the influence of transverse reinforcement and spacing of reinforcing bars on concrete cover cracking of two-way RC slab specimens using accelerated corrosion tests. The experimental program involved the testing of four RC slab specimens and was generally designed to observe the crack width and the time of crack to propagate. An improved model for predicting the timing of crack propagation based on the experimental data was then developed.

  11. Effect of Nitrite Ions on Steel Corrosion Induced by Chloride or Sulfate Ions

    Directory of Open Access Journals (Sweden)

    Zhonglu Cao

    2013-01-01

    Full Text Available The influence of nitrite concentration on the corrosion of steel immersed in three simulated pH environments containing chloride ions or sulfate ions has been investigated by comparing and analyzing the change of half-cell potential, the change of threshold level of Cl- or SO42-, the change of threshold level of NO2-/Cl- or NO2-/SO42- mole ratio, and the changes of anodic/cathodic polarization curves and Stern-Geary constant B. The corrosivity of chloride ions against sulfate ions also has been discussed in pH 12.6, pH 10.3, and pH 8.1 environments containing 0, 0.053, and 0.2 mol/L NO2, respectively.

  12. Modelling of crevice corrosion induced failure of nuclear waste containers. Abstract 389

    Energy Technology Data Exchange (ETDEWEB)

    Heppner, K.L.; Evitts, R.W.; Postlethwaite, J. [Univ. of Saskatchewan, Dept. of Chemical Engineering, Saskatoon, Saskatchewan (Canada)]. E-mail: klh117@mail.usask.ca; rwe380@engr.usask.ca; jack@dvinci.usask.ca

    2004-07-01

    'Full text:' Alloys which are used for nuclear waste containment applications are selected based upon their mechanical properties and corrosion resistance. However, alloys which are resistant to uniform corrosion, such as titanium alloys, are susceptible to crevice corrosion when exposed to geochemical brines. Passive metals, such as Grade-2 titanium alloy, form a tenacious oxide surface film that protects the metal from corrosion. For a crevice with a very small opening, oxygen reduction inside the crevice may occur faster than oxygen diffusion into the crevice, a condition that leads to crevice solution deoxygenation. Crevice deoxygenation causes oxygen reduction to occur only outside the crevice. Thus, the anode and cathode are physically separated and this causes an acid chloride crevice solution to form by two mechanisms. First, the separated anode and cathode forms an electrical potential gradient. The potential gradient drives the migration of chloride ions into the crevice. Second, metal ions released by dissolution are hydrolyzed to produce metal hydroxides and hydrogen ions. The pH of the crevice solution drops because oxygen reduction, which produces hydroxide ions to neutralize the acidity, no longer occurs inside the crevice. If a solution of sufficiently low pH and sufficiently high chloride ion concentration develops, the protective passive film is dissolved. The time at which this occurs is the incubation period. In this work, a moderately dilute electrolyte mass transport model is coupled with Pitzer's Equations to predict the chemical composition of a Grade-2 titanium alloy crevice solution immersed in a Na-K-Cl brine. The results indicate that the incubation period is highly dependent upon the size of the crevice opening and the temperature of the brine. (author)

  13. Magnesium microelectrode corrosion product transport modelling in relation to chloride induced pitting

    International Nuclear Information System (INIS)

    Burrows, R.; Cook, A.; Stevens, N.P.C.

    2012-09-01

    The high magnesium alloy Magnox is used as a fuel clad for the UK gas cooled, graphite moderated reactors of the same name. The fuel is metallic uranium (typically natural enrichment), so a low neutron absorption cross-section clad is required. Following discharge from reactor, spent fuel is stored in water, which acts as an effective heat transfer medium and biological shield. The chemistry of these ponds is carefully controlled to ensure that the Magnox clad remains in a passive state. This is primarily through the maintenance of a high pH and very low anion concentration. Of particular concern is the presence of chloride ions as even very low levels may allow localised corrosion to initiate. Although extensive work has been undertaken historically considering the behaviour of Magnox clad and the acceptable storage envelopes, the challenges of ageing plant and aspirations for accelerated decommissioning give value to further understanding of the corrosion mechanisms of this material. Recently, electrochemical techniques have been employed to characterise performance in a variety of chemistries and microelectrodes have been produced which have shown characteristics of salt film corrosion at moderate chloride concentrations under polarisation. A characteristic of the electrochemical response observed during the mass transport limited (potential independent) salt film regime has been periodic transients which correspond to emission of microscopic hydrogen bubbles from the microelectrode cavity. A simple finite element multi-physics model has been employed to assist in understanding the dominant processes of corrosion product transport away from a magnesium electrode surface which is dissolving under a salt film and this shows that characteristic transients observed in electrochemical tests may be simulated with reasonable agreement by consideration of convection from laminar flow around hydrogen micro-bubbles in the pit cavity combined with aqueous diffusion in the

  14. Corrosion induced clogging and plugging in water-cooled generator cooling circuit

    International Nuclear Information System (INIS)

    Park, B.G.; Hwang, I.S.; Rhee, I.H.; Kim, K.T.; Chung, H.S.

    2002-01-01

    Water-cooled electrical generators have been experienced corrosion-related problems that are restriction of flow through water strainers caused by collection of excessive amounts of copper corrosion products (''clogging''), and restriction of flow through the copper strands in the stator bars caused by growth or deposition of corrosion products on the walls of the hollow strands (''plugging''). These phenomena result in unscheduled shutdowns that would be a major concern because of the associated loss in generating capacity. Water-cooled generators are operated in one of two modes. They are cooled either with aerated water (dissolved oxygen >2 ppm) or with deaerated water (dissolved oxygen <50 ppb). Both modes maintain corrosion rates at satisfactorily low levels as long as the correct oxygen concentrations are maintained. However, it is generally believed that very much higher copper corrosion rates result at the intermediate oxygen concentrations of 100-1000 ppb. Clogging and plugging are thought to be associated with these intermediate concentrations, and many operators have suggested that the period of change from high-to-low or from low-to-high oxygen concentration is particularly damaging. In order to understand the detailed mechanism(s) of the copper oxide formation, release and deposition and to identify susceptible conditions in the domain of operating variables, a large-scale experiments are conducted using six hollow strands of full length connected with physico-chemically scaled generator cooling water circuit. To ensure a close simulation of thermal-hydraulic conditions in a generator stator, strands of the loop will be ohmically heated using AC power supply. Experiments is conducted to cover oxygen excursions in both high dissolved oxygen and low dissolved oxygen conditions that correspond to two representative operating condition at fields. A thermal upset condition is also simulated to examine the impact of thermal stress. During experiments

  15. Structure, apatite inducing ability, and corrosion behavior of chitosan/halloysite nanotube coatings prepared by electrophoretic deposition on titanium substrate.

    Science.gov (United States)

    Molaei, A; Amadeh, A; Yari, M; Reza Afshar, M

    2016-02-01

    In this study chitosan/halloysite nanotube composite (CS/HNT) coatings were deposited by electrophoretic deposition (EPD) on titanium substrate. Using HNT particles were investigated as new substituents for carbon nanotubes (CNTs) in chitosan matrix coatings. The ability of chitosan as a stabilizing, charging, and blending agent for HNT particles was exploited. Furthermore, the effects of pH, electrophoretic bath, and sonicating duration were studied on the deposition of suspensions containing HNT particles. Microstructure properties of coatings showed uniform distribution of HNT particles in chitosan matrix to form smooth nanocomposite coatings. The zeta potential results revealed that at pH around 3 there is an isoelectric point for HNT and it would have cathodic and anionic states at pH values less and more than 3, respectively. Therefore, CS/HNT composite deposits were produced in the pH range of 2.5 to 3. The apatite inducing ability of chitosan-HNT composite coating assigned that HNT particles were biocompatible because they formed carbonated hydroxyapatite particles on CS/HNT coating in corrected simulated body fluid (C-SBF). Finally, electrochemical corrosion characterizations determined that corrosion resistance in CS/HNT coating has been improved compared to bare titanium substrate. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Strain-induced cracking corrosion in pipelines of conventional power plants; Dehnungsinduzierte Risskorrosion in Rohrsystemen von konventionellen Kraftwerksanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Adamsky, F.J.; Kempkes, B. [PreussenElektra Engineering GmbH, Gelsenkirchen (Germany); Ernst, J. [RWE Energie AG, Essen (Germany)

    2000-07-01

    Since the mid-sixties, stress corrosion cracking has been reported in highly loaded components of conventional power plants. Damage investigations were followed by extensive fundamental studies on crack initiation and propagation mechanisms, with particular regard to the water quality. The contribution presents causes, patterns, preferred sites and operating conditions of strain-induced corrosion. [German] Seit Anfang der 60er-Jahre wird ueber Risskorrosionsschaeden im wasserberuehrten Teil konventioneller Kraftwerksanlagen berichtet, die stets an hochbeanspruchten Bereichen festzustellen sind - vorwiegend in unrunden Rohrbogen oder Fallrohrbohrungen von Kesseltrommeln. Den Schadensuntersuchungen schlossen sich umfangreiche Grundsatzuntersuchungen an, um den Mechanismus von Rissbildung und Rissfortschritt kennenzulernen und daraus dann Abhilfemassnahmen abzuleiten. Bei schadhaften Rohrboegen stellte man in den Rissbereichen meist hoehere Unrundheiten fest und bei Kesseltrommeln Spannungsspitzen an den Lochraendern. Der Wasserqualitaet, vornehmlich dem O{sub 2}-Gehalt, der Art der Konservierung bei Stillstaenden und insbesondere haeufigeren Anfahrten bei kleineren und aelteren Anlagen wurde besondere Bedeutung beigemessen. Im Beitrag werden Ursachen, Erscheinungsformen, bevorzugte Bereiche und Betriebszustaende der dehnungsinduzierten Korrosion dargestellt. (orig.)

  17. A study of electrochemically-induced corrosion of low carbon steel in a medium modelling acid rain

    International Nuclear Information System (INIS)

    Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

    1994-01-01

    Complementary electrochemical, spectrophotometric and electron microsopic investigations were made in addition to the conversion electron Moessbauer spectroscopic (CEMS) measurements to learn more about the mechanism of corrosion of low carbon steel samples in aqueous sulfate and sulfite containing sulfate solutions (pH 3.5, 6.5 and 8.5). Passivation of iron in pure sulfate solution was studied in detail in earlier papers. In the present work, we used a solution containing both sulfate and sulfite anions to obtain more information about the effect of acid rain on low carbon steel samples. The compositions and thicknesses of the passive films formed due to the electrochemical treatments were determined from the CEM spectra. γ-FeOOH was found in each case on the surface of the samples; nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the CEM spectra, and also FeSO 4 . H 2 O was detected in low concentration after the shortest polarization time (90 min). The results of the applied methods proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements referred to suppressed pitting at pH 8.5. (orig.)

  18. Chloride-induced corrosion of steel in cracked concrete – Part I: Experimental studies under accelerated and natural marine environments

    International Nuclear Information System (INIS)

    Otieno, M.; Beushausen, H.; Alexander, M.

    2016-01-01

    Parallel corrosion experiments were carried out for 2¼ years by exposing one half of 210 beam specimens (120 × 130 × 375 mm long) to accelerated laboratory corrosion (cyclic wetting and drying) while the other half underwent natural corrosion in a marine tidal zone. Experimental variables were crack width w cr (0, incipient crack, 0.4, 0.7 mm), cover c (20, 40 mm), binder type (PC, PC/GGBS, PC/FA) and w/b ratio (0.40, 0.55). Results show that corrosion rate (i corr ) was affected by the experimental variables in the following manner: i corr increased with increase in crack width, and decreased with increase in concrete quality and cover depth. The results also show that the corrosion performance of concretes in the field under natural corrosion cannot be inferred from its performance in the laboratory under accelerated corrosion. Other factors such as corrosion process should be taken into account.

  19. Control of Microbiologically Induced Corrosion in Petroleum Industry Using Various Preventive Strategies

    International Nuclear Information System (INIS)

    Zakaria, A.E.; Abdelaal, N.M.; Gebreil, H.M.

    2012-01-01

    Various inhibitive strategies were used to control Sulfate reducing bacteria (SRB). The traditional treatment of SRB by biocides was compared with other treatments such as exposure to microwaves, ultraviolet, gamma radiation separately and addition of either nitrate or nitrite. Six commercial biocides were tested for SRB control. Champion- A was found to be the most efficient biocides. Addition of nitrate to SRB growth medium did not inhibit the growth at 10 m M/l whereas addition of 6 m M/L nitrite completely inhibited the growth. On the other hand, physical treatments achieved satisfactory results. the lethal doses required for complete inhibition of the growth on using microwave, ultraviolet and gamma radiations were found to be at (50 second, 4 hours and 0.9 KGy) respectively. On studying the effect of the lethal and sublethal doses of different treatment on the growth and sulfide production rates of SRB, it was found that the lethal doses of all studied treatments except nitrate treatment achieved complete inhibition. Also the corrosion aspects and elemental analysis of metal coupons surfaces at such doses showed a clear variation in distribution and composition of the corrosion products adhered to their surfaces.

  20. Microbial induced corrosion (MIC) on DHP copper by Desulfovibrio desulfuricans and Bacillus megaterium strains in media simulating heater waters

    International Nuclear Information System (INIS)

    Zumelzu, E.; Cabezas, C.; Schoebitz, R.; Ugarte, R.; Rodriguez, E.D.; Rios, J.

    2003-01-01

    The complexity and diversity of microbial populations in water heating systems of steam generators make it necessary to study the magnitude of the metabolic activity of bacteria and biofilm development that may lead to degradation of metal components through microbial induced corrosion (MIC). Electrolytes simulating the conditions found in heater water networks were used to induce biofilm formation on DHP copper coupons by Desulfovibrio desulfuricans DSMZ and Bacillus megaterium C10, a commercial strain and an isolate from these waters, respectively. In order to enhance their action, industrial waters enriched with the minimum nutrient content such as sodium lactate and sodium sulphite for the DSMZ strain and glucose, proteose peptone and starch for the C10 strain were employed. Biofilm formation was studied under controlled temperature, time, shaking, pH and concentrations of the media used in this study. Then, the samples were electrochemically tested in an artificial solution of sea water as control medium, based on the hypothesis that the action of an aggressive biofilm/electrolyte medium generates damaged and non-damaged areas on the metal surface, and assuming that the sea water trial can detect the latter. Hence, a higher anodic current was associated with a lower degradation of the metal surface by the action of one of the media under study. All these trials were performed along with bacterial count, scanning electron microscopy (SEM) and atomic absorption spectroscopy (AAS). Furthermore, it was possible to identify under which conditions MIC on DHP copper occurred and complex mechanisms from retention of cations to diffusion processes at the biofilm/tested media interface level were proposed. Surface corrosion by MIC took place on DHP copper; therefore, greater control on the treatment of industrial waters is highly desirable. (author)

  1. Compositional depth profiles of the type 316 stainless steel undergone the corrosion in liquid lithium using laser-induced breakdown spectroscopy

    Science.gov (United States)

    Li, Ying; Ke, Chuan; Liu, Xiang; Gou, Fujun; Duan, Xuru; Zhao, Yong

    2017-12-01

    Liquid metal lithium cause severe corrosion on the surface of metal structure material that used in the blanket and first wall of fusion device. Fast and accurate compositional depth profile measurement for the boundary layer of the corroded specimen will reveal the clues for the understanding and evaluation of the liquid lithium corrosion process as well as the involved corrosion mechanism. In this work, the feasibility of laser-induced breakdown spectroscopy for the compositional depth profile analysis of type 316 stainless steel which was corroded by liquid lithium in certain conditions was demonstrated. High sensitivity of LIBS was revealed especially for the corrosion medium Li in addition to the matrix elements of Fe, Cr, Ni and Mn by the spectral analysis of the plasma emission. Compositional depth profile analysis for the concerned elements which related to corrosion was carried out on the surface of the corroded specimen. Based on the verified local thermodynamic equilibrium shot-by-shot along the depth profile, the matrix effect was evaluated as negligible by the extracted physical parameter of the plasmas generated by each laser pulse in the longitudinal depth profile. In addition, the emission line intensity ratios were introduced to further reduce the impact on the emission line intensity variations arise from the strong inhomogeneities on the corroded surface. Compositional depth profiles for the matrix elements of Fe, Cr, Ni, Mn and the corrosion medium Li were constructed with their measured relative emission line intensities. The distribution and correlations of the concerned elements in depth profile may indicate the clues to the complicated process of composition diffusion and mass transfer. The results obtained demonstrate the potentiality of LIBS as an effective technique to perform spectrochemical measurement in the research fields of liquid metal lithium corrosion.

  2. Calculation code for erosion-corrosion induced wall thinning in piping systems

    International Nuclear Information System (INIS)

    Henzel, N.; Kastner, W.; Stellwag, B.; Erve, M.

    1988-01-01

    There was great material erosion mainly in consequence of an extremely unfavourable geometry at the damaged place in Surry-2. The pipeline sections affected in Trojan were in the area of action of great sources of turbulence, i.e.: less than 10 pipe diameters from junctions, elbows etc. Because of the many parameters which determine the amount of material removal by erosion-corrosion, the analysis of such damage is only possible using a computer program. The main purpose of such a PC code called WATHEC developed by Siemens/KWU is not the subsequent confirmation of damage which has occurred, but its application for preventive diagnosis in pipeline systems. (orig./DG) [de

  3. Role of alloying elements and carbides in the chlorine-induced corrosion of steels and alloys

    Directory of Open Access Journals (Sweden)

    Hans Jürgen Grabke

    2004-03-01

    Full Text Available The high temperature corrosion of steels and Ni-base alloys in oxidizing and chloridizing environments is of practical interest in relation to problems in waste incineration plants and power plants using Cl containing fuels. The behaviour of the most important alloying elements Fe, Cr, Ni, Mo, Mn, Si, Al upon corrosion in an oxidizing and chloridizing atmosphere was elucidated: the reactions and kinetics can be largely understood on the base of thermodynamic data, i.e. free energy of chloride formation, vapor pressure of the chlorides and oxygen pressure pO2 needed for the conversion chlorides -> oxides. The mechanism is described by 'active oxidation', comprising inward penetration of chlorine into the scale, formation of chlorides at the oxide/metal interface, evaporation of the chlorides and conversion of the evaporating chlorides into oxides, which occurs in more or less distance from the surface (depending on pO2. This process leads to loose, fragile, multilayered oxides which are unprotective (therefore: active oxidation. Fe and Cr are rapidly transferred into such scale, Ni and Mo are relatively resistant. In many cases, the grain boundaries of the materials are strongly attacked, this is due to a susceptibility of chromium carbides to chloridation. In contrast the carbides Mo2C, TiC and NbC are less attacked than the matrix. Alloys on the basis Fe-Cr-Si proved to be rather resistant, and the alloying elements Ni and Mo clearly retard the attack in an oxidizing and chloridizing environment.

  4. A Comparative Study of Cyclic Oxidation and Sulfates-Induced Hot Corrosion Behavior of Arc-Sprayed Ni-Cr-Ti Coatings at Moderate Temperatures

    Science.gov (United States)

    Guo, Wenmin; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Chen, Liyan; Qin, Yujiao

    2015-06-01

    The cyclic oxidation and sulfates-induced hot corrosion behaviors of a Ni-43Cr-0.3Ti arc-sprayed coating at 550-750 °C were characterized and compared in this study. In general, all the oxidation and hot corrosion kinetic curves of the coating followed a parabolic law, i.e., the weight of the specimens showed a rapid growth initially and then reached the gradual state. However, the initial stage of the hot corrosion process was approximately two times longer than that of the oxidation process, indicating a longer preparation time required for the formation of a protective scale in the former process. At 650 °C, the parabolic rate constant for the hot corrosion was 7.2 × 10-12 g2/(cm4·s), approximately 1.7 times higher than that for the oxidation at the same temperature. The lower parabolic rate constant for the oxidation was mainly attributed to the formation of a protective oxide scale on the surface of corroded specimens, which was composed of a mixture of NiO, Cr2O3, and NiCr2O4. However, as the liquid molten salts emerged during the hot corrosion, these protective oxides would be dissolved and the coating was corrupted acceleratedly.

  5. Maximum: Recent Implementation and Application to the Study of Corrosion-Induced Microstructures in Thin Films of Aluminum-Copper Metallization.

    Science.gov (United States)

    Liang, Shoudeng

    We describe the recent implementation of a synchrotron radiation based scanning soft X-ray photoemission microscope - MAXIMUM, and discuss its application to the investigation of corrosion-induced microstructures in Al-Cu-Si thin films. The microscope employs a Mo/Si multilayer-coated Schwarzschild objective to focus 95eV X-rays from an undulator beamline. The photoelectrons are energy-analyzed by a CMA, and the sample is rastered to produce an image. We have achieved 980A spatial and 250meV energy resolution. Recent addition of a sample preparation and transfer system to the microscope enables us to perform surface and materials studies under UHV conditions. Since the spatial resolution of the microscope is determined by the spot size of the focused X-rays, any electrostatic potential from surface charging will not affect the image quality. This allowed the study of highly insulating films with the use of an electron flood gun to compensate for spectral shifts. We have employed MAXIMUM to investigate corrosion -induced surface microstructures in the Al-Cu-Si thin films commonly utilized in VLSI metallization. Spectromicroscopy was performed to characterize the chemical species and their distribution on the film surface after corrosion under 85% relative humidity at 85^circ C. The experimental images demonstrated that Cu -rich precipitates were formed near the surface region beneath the oxide layer upon annealing. We also observed a correlation between the precipitates and the increased corrosion in the alloy film: the localized corrosion occurs only at those sites where precipitation has taken place. This implies that the surface oxide layer is modified by the underlying Cu-rich phase such that it loses protection against moisture. After pitting, the Cu-rich phase acts as a cathode to facilitate corrosion of the surrounding Cu-deficient Al matrix via galvanic action. The corrosion -induced microstructures show characteristic circular features in the micrographs of

  6. Investigation of irradiation induced inter-granular stress corrosion cracking susceptibility on austenitic stainless steels for PWR by simulated radiation induced segregation materials

    Energy Technology Data Exchange (ETDEWEB)

    Yonezawa, Toshio; Fujimoto, Koji; Kanasaki, Hiroshi; Iwamura, Toshihiko [Mitsubishi Heavy Industries Ltd., Takasago R and D Center, Takasago, Hyogo (Japan); Nakada, Shizuo; Ajiki, Kazuhide [Mitsubishi Heavy Industries Ltd., Kobe Shipyard and Machinery Works, Kobe, Hyogo (Japan); Urata, Sigeru [General Office of Nuclear and Fossil Power Production, Kansai Electric Power Co., Inc., Osaka (Japan)

    2000-07-01

    An Irradiation Assisted Stress Corrosion Cracking (IASCC) has not been found in Pressurized Water Reactors (PWRs). However, the authors have investigated on the possibility of IASCC so as to be able to estimate the degradation of PWR plants up to the end of their lifetime. In this study, the authors melted the test alloys whose bulk compositions simulated the grain boundary compositions of irradiated Type 304 and Type 316 CW stainless steels. Low chromium, high nickel and silicon (12%Cr-28%Ni-3%Si) steel showed high susceptibility to PWSCC (Primary Water Stress Corrosion Cracking) by SSRT (Slow Strain Rate Tensile) test in simulated PWR primary water. PWSCC susceptibility of the test steels increases with a decrease of chromium content and a increase of nickel and silicon contents. The aged test steel included coherent M{sub 23}C{sub 6} carbides with matrices at the grain boundaries showed low PWSCC susceptibility. This tendency is in very good agreement with that of the PWSCC susceptibility of nickel based alloys X-750 and 690. From these results, if there is the possibility of IASCC for austenitic stainless steels in PWRs, in the future, the IASCC shall be caused by the PWSCC as a result of irradiation induced grain boundary segregation. (author)

  7. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  8. Development of evaluation method on flow-induced vibration and corrosion of components in two-phase flow by coupled analysis. 1. Evaluation of effects of flow-induced vibration on structural material integrity

    International Nuclear Information System (INIS)

    Naitoh, Masanori; Uchida, Shunsuke; Koshizuka, Seiichi; Ninokata, Hisashi; Anahara, Naoki; Dosaki, Koji; Katono, Kenichi; Akiyama, Minoru; Saitoh, Hiroaki

    2007-01-01

    Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. An innovative method for flow induced vibration of structures in two phase flow by combined analyses of three dimensional flow dynamics and structures is to be introduced. (author)

  9. Hydrogen embrittlement and hydrogen induced stress corrosion cracking of high alloyed austenitic materials; Wasserstoffversproedung und wasserstoffinduzierte Spannungsrisskorrosion hochlegierter austenitischer Werkstoffe

    Energy Technology Data Exchange (ETDEWEB)

    Mummert, K; Uhlemann, M; Engelmann, H J [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany)

    1998-11-01

    The susceptiblity of high alloyed austenitic steels and nickel base alloys to hydrogen-induced cracking is particularly determined by 1. the distribution of hydrogen in the material, and 2. the microstructural deformation behaviour, which last process is determined by the effects of hydrogen with respect to the formation of dislocations and the stacking fault energy. The hydrogen has an influence on the process of slip localization in slip bands, which in turn affects the microstructural deformation behaviour. Slip localization increases with growing Ni contents of the alloys and clearly reduces the ductility of the Ni-base alloy. Although there is a local hydrogen source involved in stress corrosion cracking, emanating from the corrosion process at the cathode, crack growth is observed only in those cases when the hydrogen concentration in a small zone ahead of the crack tip reaches a critical value with respect to the stress conditions. Probability of onset of this process gets lower with growing Ni content of the alloy, due to increasing diffusion velocity of the hydrogen in the austenitic lattice. This is why particularly austenitic steels with low Ni contents are susceptible to transcrystalline stress corrosion cracking. In this case, the microstructural deformation process at the crack tip is also influenced by analogous processes, as could be observed in hydrogen-loaded specimens. (orig./CB) [Deutsch] Die Empfindlichkeit von hochlegierten austentischen Staehlen und Nickelbasislegierungen gegen wasserstoffinduziertes Risswachstum wird im wesentlichen bestimmt durch 1. die Verteilung von Wasserstoff im Werkstoff und 2. das mikrostrukturelle Verformungsverhalten. Das mikrostrukturelle Deformationsverhalten ist wiederum durch den Einfluss von Wasserstoff auf die Versetzungsbildung und die Stapelfehlerenergie charakterisiert. Das mikrostrukturelle Verformungsverhalten wird durch wasserstoffbeeinflusste Gleitlokalisierung in Gleitbaendern bestimmt. Diese nimmt mit

  10. Review on stress corrosion and corrosion fatigue failure of centrifugal compressor impeller

    Science.gov (United States)

    Sun, Jiao; Chen, Songying; Qu, Yanpeng; Li, Jianfeng

    2015-03-01

    Corrosion failure, especially stress corrosion cracking and corrosion fatigue, is the main cause of centrifugal compressor impeller failure. And it is concealed and destructive. This paper summarizes the main theories of stress corrosion cracking and corrosion fatigue and its latest developments, and it also points out that existing stress corrosion cracking theories can be reduced to the anodic dissolution (AD), the hydrogen-induced cracking (HIC), and the combined AD and HIC mechanisms. The corrosion behavior and the mechanism of corrosion fatigue in the crack propagation stage are similar to stress corrosion cracking. The effects of stress ratio, loading frequency, and corrosive medium on the corrosion fatigue crack propagation rate are analyzed and summarized. The corrosion behavior and the mechanism of stress corrosion cracking and corrosion fatigue in corrosive environments, which contain sulfide, chlorides, and carbonate, are analyzed. The working environments of the centrifugal compressor impeller show the behavior and the mechanism of stress corrosion cracking and corrosion fatigue in different corrosive environments. The current research methods for centrifugal compressor impeller corrosion failure are analyzed. Physical analysis, numerical simulation, and the fluid-structure interaction method play an increasingly important role in the research on impeller deformation and stress distribution caused by the joint action of aerodynamic load and centrifugal load.

  11. Understanding and coming through PVC-tape-induced stress corrosion cracking in PWR piping system

    International Nuclear Information System (INIS)

    Shibayama, Motoaki; Shigemoto, Naoya; Noguchi, Shinji; Hirano, Shin-ichi; Takagi, Toshimitsu

    2003-01-01

    In October 2000, the 24 years old Ikata-1 PWR-type nuclear power plant suffered cracking in pipes of special two lines, where poly vinyl chloride (PVC) tape had been placed and had become baked over time. The existence of residual stress over 100 MPa in the pipes, a bit of chlorine and a feather like-pattern on the crack faces suggested the event was one of stress corrosion cracking. Residual chlorine on the pipes of special two lines was estimated to be 1100 mg/m 2 . A four points bending stress test was performed on the steel plates with the baked on PVC tape in humid air at 80degC. Taking the actual temperature, stress and chlorine on the pipes of the special two lines into consideration, cracking times were estimated to be 12 years and 15 years respectively, which were close to the actual cracking time of 24 years. The authors calculated damage to pipes with fluids of various temperature and duration, and graphed damage contour with a fluid temperature ordinate and a flow duration abscissa. The fluid conditions of major pipes at the Ikata-1 nuclear power plant, which had not received the full inspection, were positioned on so low area on the damage contour that the plant was estimated to be safe for the coming forty years. (author)

  12. Stray current induced corrosion in lightning rod cables of 525 kV power lines towers: a case study

    Directory of Open Access Journals (Sweden)

    Wojcicki, F. R.

    2003-12-01

    Full Text Available With the growth of several areas in modem society, the necessity to generate and carry electrical energy to big cities has greatly increased. Cables supported by power towers with galvanized steel foundation usually carry energy. As the foundations are underground they may cause high rates of corrosion. These are usually detected by a conventional potential measurement using a Cu/CuSO4 reference electrode. It is believed that corrosion results from stray currents that flow through the ground to close the loop between neighboring towers. Stray currents originate in the lightning rod cables of the power line towers, induced by the strong electromagnetic and electric fields of the energized power lines. The intensity and direction of those currents were measured, indicating substantial values of both their AC and DC components. The potential of the tower ground system, measured in the perpendicular direction of the main axis of the power line, was plotted as a function of the distance to the tower base. The results clearly indicated the tendency to corrosive attack in the anodic towers as reflected by the slope of the plot, whereas no signs of corrosion could be found in the reverse slope, confirming the visual inspection of the foundation. The profile of the potential plots could be changed providing the electric insulation of the lightning rod cable.

    Con el crecimiento de varias áreas en la sociedad moderna, la necesidad de generar y conducir la energía eléctrica a las grandes ciudades ha aumentado enormemente. La energía, normalmente, se transporta por cables sostenidos por torres de energía con base de acero galvanizado. Cuando las bases son subterráneas, pueden ocasionar altas tasas de corrosión. Estas, normalmente, se detectan por la medida convencional del potencial empleando un electrodo de referencia de Cu/CuSO4. Se cree que la corrosión es el resultado de corrientes perdidas que fluyen a través de la

  13. Development of chloride-induced corrosion in pre-cracked RC beams under sustained loading: Effect of load-induced cracks, concrete cover, and exposure conditions

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Linwen [Université de Toulouse, UPS, INSA, LMDC, Toulouse (France); Université de Sherbrooke, Quebec (Canada); François, Raoul, E-mail: raoul.francois@insa-toulouse.fr [Université de Toulouse, UPS, INSA, LMDC, Toulouse (France); Dang, Vu Hiep [Hanoi Architectural University, Faculty of Civil Engineering, Hanoi (Viet Nam); L' Hostis, Valérie [CEA Saclay, CEA, DEN, DPC, SECR, Laboratoire d' Etude du Comportement des Bétons et des Argiles, Gif-sur-Yvette (France); Gagné, Richard [Université de Sherbrooke, Quebec (Canada)

    2015-01-15

    This paper deals with corrosion initiation and propagation in pre-cracked reinforced concrete beams under sustained loading during exposure to a chloride environment. Specimen beams that were cast in 2010 were compared to specimens cast in 1984. The only differences between the two sets of beams were the casting direction in relation to tensile reinforcement and the exposure conditions in the salt-fog chamber. The cracking maps, corrosion maps, chloride profiles, and cross-sectional loss of one group of two beams cast in 2010 were studied and their calculated corrosion rates were compared to that of beams cast in 1984 in order to investigate the factors influencing the natural corrosion process. Experimental results show that, after rapid initiation of corrosion at the crack tip, the corrosion process practically halted and the time elapsing before corrosion resumed depended on the exposure conditions and cover depth.

  14. Experimental Investigation Of Microbially Induced Corrosion Of Test Samples And Effect Of Self-assembled Hydrophobic Monolayers. Exposure Of Test Samples To Continuous Microbial Cultures, Chemical Analysis, And Biochemical Studies

    CERN Document Server

    Laurinavichius, K S

    1998-01-01

    Experimental Investigation Of Microbially Induced Corrosion Of Test Samples And Effect Of Self-assembled Hydrophobic Monolayers. Exposure Of Test Samples To Continuous Microbial Cultures, Chemical Analysis, And Biochemical Studies

  15. Isolating the effect of radiation-induced segregation in irradiation-assisted stress corrosion cracking of austenitic stainless steels

    International Nuclear Information System (INIS)

    Busby, J.T.; Was, G.S.; Kenik, E.A.

    2002-01-01

    Post-irradiation annealing was used to help identify the role of radiation-induced segregation (RIS) in irradiation-assisted stress corrosion cracking (IASCC) by preferentially removing dislocation loop damage from proton-irradiated austenitic stainless steels while leaving the RIS of major and minor alloying elements largely unchanged. The goal of this study is to better understand the underlying mechanisms of IASCC. Simulations of post-irradiation annealing of RIS and dislocation loop microstructure predicted that dislocation loops would be removed preferentially over RIS due to both thermodynamic and kinetic considerations. To verify the simulation predictions, a series of post-irradiation annealing experiments were performed. Both a high purity 304L (HP-304L) and a commercial purity 304 (CP-304) stainless steel alloy were irradiated with 3.2 MeV protons at 360 deg. C to doses of 1.0 and 2.5 dpa. Following irradiation, post-irradiation anneals were performed at temperatures ranging from 400 to 650 deg. C for times between 45 and 90 min. Grain boundary composition was measured using scanning transmission electron microscopy with energy-dispersive spectrometry in both as-irradiated and annealed samples. The dislocation loop population and radiation-induced hardness were also measured in as-irradiated and annealed specimens. At all annealing temperatures above 500 deg. C, the hardness and dislocation densities decreased with increasing annealing time or temperature much faster than RIS. Annealing at 600 deg. C for 90 min removed virtually all dislocation loops while leaving RIS virtually unchanged. Cracking susceptibility in the CP-304 alloy was mitigated rapidly during post-irradiation annealing, faster than RIS, dislocation loop density or hardening. That the cracking susceptibility changed while the grain boundary chromium composition remained essentially unchanged indicates that Cr depletion is not the primary determinator for IASCC susceptibility. For the same

  16. Effect of structure evolution induced by ultrasonic peening on the corrosion behavior of AISI-321 stainless steel

    International Nuclear Information System (INIS)

    Mordyuk, B.N.; Prokopenko, G.I.; Vasylyev, M.A.; Iefimov, M.O.

    2007-01-01

    A nanocrystalline surface layer was produced on an AISI-321 stainless steel by severe plastic deformation via ultrasonic peening (UP). The microstructural evolution of the surface layer was characterized by means of X-ray diffraction (XRD) analysis and transmission electron microscopy (TEM). The volume fraction of strain-induced α-martensite as a function of the effective strain (e-bar) was evaluated quantitatively using XRD and magnetic measurements. Considering the e-bar magnitudes and the TEM data obtained, it is concluded that a grain refinement of austenitic structure passes ahead of the α-martensite formation, particularly in the top surface layer. The nanocrystalline austenitic grain structure (mean grain size∼15nm) was observed at e-bar=0.45, while the startup of the strain-induced martensitic transformation was revealed at the strain extent of 0.62. The nanostructured surface layer formed after straining to e-bar=0.8 already contains mainly the martensite nanograins characterized by an average size of about 10nm. Grain size increased gradually up to 60nm within the layer containing both austenite and martensite phases at a depth of about 30μm from the treated surface. Both the microhardness behavior of the stainless steel surface and its corrosion performance in 3.5% NaCl solution can be enhanced by the UP. They are shown to be in correlation with: (i) the grain refinement process and (ii) the increase in the volume fraction of strain-induced α-martensite

  17. Multi-physical and multi-scale deterioration modelling of re-inforced concrete: modelling corrosion-induced concrete damage

    DEFF Research Database (Denmark)

    Michel, Alexander; Lepech, Michael; Stang, Henrik

    2016-01-01

    for the discretization of the concrete domain. To model the expansive nature of solid corrosion products, a thermal analogy is used. The modelling approach further accounts for the penetration of solid corrosion products into the available pore space of the surrounding cementitious materials and non-uniform distribution...

  18. Atmospheric-Induced Stress Corrosion Cracking of Grade 2205 Duplex Stainless Steel—Effects of 475 °C Embrittlement and Process Orientation

    Directory of Open Access Journals (Sweden)

    Cem Örnek

    2016-07-01

    Full Text Available The effect of 475 °C embrittlement and microstructure process orientation on atmospheric-induced stress corrosion cracking (AISCC of grade 2205 duplex stainless steel has been investigated. AISCC tests were carried out under salt-laden, chloride-containing deposits, on U-bend samples manufactured in rolling (RD and transverse directions (TD. The occurrence of selective corrosion and stress corrosion cracking was observed, with samples in TD displaying higher propensity towards AISCC. Strains and tensile stresses were observed in both ferrite and austenite, with similar magnitudes in TD, whereas, larger strains and stresses in austenite in RD. The occurrence of 475 °C embrittlement was related to microstructural changes in the ferrite. Exposure to 475 °C heat treatment for 5 to 10 h resulted in better AISCC resistance, with spinodal decomposition believed to enhance the corrosion properties of the ferrite. The austenite was more susceptible to ageing treatments up to 50 h, with the ferrite becoming more susceptible with ageing in excess of 50 h. Increased susceptibility of the ferrite may be related to the formation of additional precipitates, such as R-phase. The implications of heat treatment at 475 °C and the effect of process orientation are discussed in light of microstructure development and propensity to AISCC.

  19. Strain-induced corrosion cracking in ferritic components of BWR primary circuits; Risskorrosion in druckfuehrenden ferritischen Komponenten des Primaerkreislaufes von Siedewasserreaktoren

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.-P.; Ritter, S.; Ineichen, U.; Tschanz, U.; Gerodetti, B

    2003-04-01

    The present final report of the RIKORR project is a summary of a literature survey and of the experimental work performed by PSI on the environmentally-assisted cracking (EAC) and dynamic strain ageing (DSA) susceptibility of low-alloy steels (LAS) in high-temperature (HT) water. Within this project, the EAC crack growth behaviour of different low-alloy RPV steels, weld filler and weld heat-affected zone materials has been investigated under simulated transient and steady-state BWR/NWC power operation conditions. The strain-induced corrosion cracking (SICC) / low-frequency corrosion fatigue (CF) and stress corrosion cracking (SCC) crack growth behaviour of different low-alloy RPV steels under simulated transient and stationary BWR/NWC conditions was characterized by slow rising load / low-frequency corrosion fatigue and constant load / periodical partial unloading / ripple load tests with pre-cracked fracture mechanics specimens in oxygenated HT water at temperatures of either 288, 250, 200 or 150 {sup o}C. Modern high-temperature water loops, on-line crack growth monitoring and fractographic analysis by scanning electron microscopy (SEM) were used to quantify the cracking response. (author)

  20. CORROSION ISSUES ASSOCIATED WITH AUSTENITIC STAINLESS STEEL COMPONENTS USED IN NUCLEAR MATERIALS EXTRACTION AND SEPARATION PROCESSES

    Energy Technology Data Exchange (ETDEWEB)

    Mickalonis, J.; Louthan, M.; Sindelar, R.

    2012-12-17

    This paper illustrated the magnitude of the systems, structures and components used at the Savannah River Site for nuclear materials extraction and separation processes. Corrosion issues, including stress corrosion cracking, pitting, crevice corrosion and other corrosion induced degradation processes are discussed and corrosion mitigation strategies such as a chloride exclusion program and corrosion release testing are also discussed.

  1. Aspects of high temperature corrosion of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Spiegel, M.; Bendick, W. [Salzgitter-Mannesmann-Forschung GmbH, Duisburg (Germany)

    2008-07-01

    The development of new boiler steels for power generation has to consider significant creep strength as well as oxidation and corrosion resistance. High temperature corrosion of boiler materials concerns steam oxidation as well as fireside corrosion of parts, in contact with the flue gas. It will be shown that depending on the quality of the fuel, especially chlorine and sulphur are responsible for most of the fireside corrosion problems. Corrosion mechanisms will be presented for flue gas induced corrosion (HCl) and deposit induced corrosion (chlorides and sulfates). Especially for the 700 C technology, deposit induced corrosion issues have to be considered and the mechanisms of corrosion by molten sulfates 'Hot Corrosion' will be explained. Finally, an overview will be given on the selection of suitable materials in order to minimise corrosion relates failures. (orig.)

  2. Laser shock peening without coating induced residual stress distribution, wettability characteristics and enhanced pitting corrosion resistance of austenitic stainless steel

    Science.gov (United States)

    Prabhakaran, S.; Kulkarni, Aniket; Vasanth, G.; Kalainathan, S.; Shukla, Pratik; Vasudevan, Vijay K.

    2018-01-01

    Low energy laser shock peening without coating (LSPwC) was conducted on AISI 304 austenitic stainless steel specimens with varying pulse densities or overlapping. Highest magnitude of compressive residual stress (CRS) was achieved for an optimized pulse density of 2500 pulses/cm2 (75% overlapping). The 2-D and 3-D topographical analysis were indicative of the fact that controlled roughening of the surface was achieved after the LSPwC process. After the LSPwC process, the hydrophilic unpeened surface was converted into the hydrophobic surface, thus decreasing the wettability characteristics of the surface. The X-ray diffraction (XRD) results reveal that there is a beginning of the martensite transformation and the rise in the intensity value of the peaks after LSPwC indicates the presence of compressive residual stresses induced in the specimen. The optical microscope and high-resolution transmission electron microscope results provided evidence of grain refinement and deformation induced refinement features such as multidirectional mechanical twinning, dislocations lines, micro shear cells and stacking faults in the near and sub-surface areas. The average hardness value of the LSPwC specimens was found to be increased by 28% more than the untreated specimen. The potentiodynamic polarization revealed that there was a considerable amount of increase in the pitting corrosion resistance after the LSPwC process, thus, supporting to extend the fatigue life of the specimen. The electrochemical impedance spectroscopic (EIS) analysis depicts that the LSPwC process supports the formation of the strong passivation layer in 3.5% NaCl solution.

  3. Investigation of the resistance of several new metallic reinforcing bars to chloride-induced corrosion in concrete.

    Science.gov (United States)

    2003-01-01

    The Virginia Department of Transportation recently initiated a search for metallic reinforcing bars that are not only more durable and corrosion resistant than the epoxy-coated bars currently used, but also economical. In the last few years, several ...

  4. Corrosion characteristics of a 4-year naturally corroded reinforced concrete beam with load-induced transverse cracks

    International Nuclear Information System (INIS)

    Fu, Chuanqing; Jin, Nanguo; Ye, Hailong; Jin, Xianyu; Dai, Wei

    2017-01-01

    Highlights: • A comprehensive study of corrosion characteristics of a naturally corroded RC beam. • New insights on the role of cracks in corrosion propagation of steel in concrete. • EMPA and 3D laser scanning provide quantitative analysis of corroded rebar. - Abstract: This work studies the corrosion characteristics of reinforcement in a 4-year naturally corroded concrete beam after accelerated chloride penetration. The results show that the presence of transverse cracks in the tension surface of reinforced concrete beam can globally exacerbate the loss of cross-sectional area of rebar. However, there is no strong correlation between the width of transverse cracks, with the width of longitudinal cracks and loss of cross-sectional area of corroded rebar at a specific location. The self-healing of cracks and sacrificing roles of stirrups at crack tips seem to reduce the impacts of cracks on the corrosion propagation.

  5. Corrosion and stress corrosion cracking in supercritical water

    Science.gov (United States)

    Was, G. S.; Ampornrat, P.; Gupta, G.; Teysseyre, S.; West, E. A.; Allen, T. R.; Sridharan, K.; Tan, L.; Chen, Y.; Ren, X.; Pister, C.

    2007-09-01

    Supercritical water (SCW) has attracted increasing attention since SCW boiler power plants were implemented to increase the efficiency of fossil-based power plants. The SCW reactor (SCWR) design has been selected as one of the Generation IV reactor concepts because of its higher thermal efficiency and plant simplification as compared to current light water reactors (LWRs). Reactor operating conditions call for a core coolant temperature between 280 °C and 620 °C at a pressure of 25 MPa and maximum expected neutron damage levels to any replaceable or permanent core component of 15 dpa (thermal reactor design) and 100 dpa (fast reactor design). Irradiation-induced changes in microstructure (swelling, radiation-induced segregation (RIS), hardening, phase stability) and mechanical properties (strength, thermal and irradiation-induced creep, fatigue) are also major concerns. Throughout the core, corrosion, stress corrosion cracking, and the effect of irradiation on these degradation modes are critical issues. This paper reviews the current understanding of the response of candidate materials for SCWR systems, focusing on the corrosion and stress corrosion cracking response, and highlights the design trade-offs associated with certain alloy systems. Ferritic-martensitic steels generally have the best resistance to stress corrosion cracking, but suffer from the worst oxidation. Austenitic stainless steels and Ni-base alloys have better oxidation resistance but are more susceptible to stress corrosion cracking. The promise of grain boundary engineering and surface modification in addressing corrosion and stress corrosion cracking performance is discussed.

  6. Stray current induced corrosion in lightning rod cables of 525 kV power lines towers: a case study

    OpenAIRE

    Wojcicki, F. R.; Negrisoli, M. E. M.; Franco, C. V.

    2003-01-01

    With the growth of several areas in modem society, the necessity to generate and carry electrical energy to big cities has greatly increased. Cables supported by power towers with galvanized steel foundation usually carry energy. As the foundations are underground they may cause high rates of corrosion. These are usually detected by a conventional potential measurement using a Cu/CuSO4 reference electrode. It is believed that corrosion results from stray currents that f...

  7. Radiation-induced instability of MnS precipitates and its possible consequences on irradiation-induced stress corrosion cracking of austenitic stainless steels

    International Nuclear Information System (INIS)

    Chung, H.M.; Sanecki, J.E.; Garner, F.A.

    1996-12-01

    Irradiation-assisted stress corrosion cracking (IASCC) is a significant materials issue for the light water reactor (LWR) industry and may also pose a problem for fusion power reactors that will use water as coolant. A new metallurgical process is proposed that involves the radiation-induced release into solution of minor impurity elements not usually thought to participate in IASCC. MnS-type precipitates, which contain most of the sulfur in stainless steels, are thought to be unstable under irradiation. First, Mn transmutes strongly to Fe in thermalized neutron spectra. Second, cascade-induced disordering and the inverse Kirkendall effect operating at the incoherent interfaces of MnS precipitates are thought to act as a pump to export Mn from the precipitate into the alloy matrix. Both of these processes will most likely allow sulfur, which is known to exert a deleterious influence on intergranular cracking, to re-enter the matrix. To test this hypothesis, compositions of MnS-type precipitates contained in several unirradiated and irradiated heats of Type 304, 316, and 348 stainless steels (SSs) were analyzed by Auger electron spectroscopy. Evidence is presented that shows a progressive compositional modification of MnS precipitates as exposure to neutrons increases in boiling water reactors. As the fluence increases, the Mn level in MnS decreases, whereas the Fe level increases. The S level also decreases relative to the combined level of Mn and Fe. MnS precipitates were also found to be a reservoir of other deleterious impurities such as F and O which could be also released due to radiation-induced instability of the precipitates

  8. Composite coatings of titanium-aluminum nitride for steel against corrosion induced by solid NaCl deposit and water vapor at 600 °C

    Directory of Open Access Journals (Sweden)

    M.S. Li

    2004-03-01

    Full Text Available Composite coatings (Ti,AlN with different Al content were deposited on a wrought martensite steel 1Cr11Ni2W2MoV by reactive multi-arc ion plating. With the addition of Al to the coatings, the crystallographic structure of them changed from B1 NaCl to B4 ZnS, the relevant hardness and adhesive strength firstly increased then decreased and their oxidation-resistance was also dramatically improved. It was indicated that the introduction of Al was beneficial to (Ti,AlN coatings against corrosion induced by NaCl(s in wet oxygen at 600 °C as well as wet corrosion in NaCl solution at ambient temperature.

  9. Corrosion-induced microstructural developments in 316 stainless steel during exposure to molten Li{sub 2}BeF{sub 4}(FLiBe) salt

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Guiqiu, E-mail: guiqiuzheng@gmail.com [Nuclear Reactor Laboratory, Massachusetts Institute of Technology, Cambridge, MA (United States); He, Lingfeng [Idaho National Laboratory, Idaho Fall, ID (United States); Carpenter, David [Nuclear Reactor Laboratory, Massachusetts Institute of Technology, Cambridge, MA (United States); Sridharan, Kumar [Department of Engineering Physics, University of Wisconsin-Madison, Madison, WI (United States)

    2016-12-15

    The microstructural developments in the near-surface regions of AISI 316 stainless steel during exposure to molten Li{sub 2}BeF{sub 4} (FLiBe) salt have been investigated with the goal of using this material for the construction of the fluoride salt-cooled high-temperature reactor (FHR), a leading nuclear reactor concept for the next generation nuclear plants (NGNP). Tests were conducted in molten FLiBe salt (melting point: 459 °C) at 700 °C in graphite crucibles and 316 stainless steel crucibles for exposure duration of up to 3000 h. Corrosion-induced microstructural changes in the near-surface regions of the samples were characterized using scanning electron microscopy (SEM) in conjunction with energy dispersive x-ray spectroscopy (EDS) and electron backscatter diffraction (EBSD), and scanning transmission electron microscopy (STEM) with EDS capabilities. Intergranular corrosion attack in the near-surface regions was observed with associated Cr depletion along the grain boundaries. High-angle grain boundaries (15–180°) were particularly prone to intergranular attack and Cr depletion. The depth of attack extended to the depths of 22 μm after 3000-h exposure for the samples tested in graphite crucible, while similar exposure in 316 stainless steel crucible led to the attack depths of only about 11 μm. Testing in graphite crucibles led to the formation of nanometer-scale Mo{sub 2}C, Cr{sub 7}C{sub 3} and Al{sub 4}C{sub 3} particle phases in the near-surface regions of the material. The copious depletion of Cr in the near-surface regions induced a γ-martensite to α-ferrite phase (FeNi{sub x}) transformation. Based on the microstructural analysis, a thermal diffusion controlled corrosion model was developed and experimentally validated for predicting long-term corrosion attack depth.

  10. Corrosion problems and solutions in oil refining and petrochemical industry

    CERN Document Server

    Groysman, Alec

    2017-01-01

    This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

  11. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  12. Investigations on chloride-induced high temperature corrosion of iron-, nickel-, cobalt-base alloys by scanning electron microscopy and energy dispersive X-ray microspot analysis

    International Nuclear Information System (INIS)

    Ross, W.; Umland, F.

    1984-01-01

    The direct oxidation at 900 0 C in air and the corrosion of alloys in air after short exposure to chloride have been compared under identical conditions. Chloride destroys the original oxide layers by recristallisation and modifies the following scale growing in such a manner that no firmly sticking layers can be rebuilt. After a chloride induction therefore all other following corrosions will be enhanced. Experiments in a closed system, a so called transport furnace, showed that the chloride also acts as a gas phase carrier transporting firstly the oxide layer, under reducing conditions metals, too, as volatile chloro metal gas complexes in this case from hot to cold region of the furnace. Cobalt base alloys are less attacked than iron or nickel base alloys. As chloride is not found implicitly on the treated surface the identification of the chloride induced corrosion is difficult. However the scanning electron microscopy combined with quantitative energy dispersive X-ray analysis has been proved as an appropriate method for early detection. As the phenomena depend on the type of alloy, respectively, an illustration and interpretation catalogue is necessary. (orig.) [de

  13. The chloride induced localised corrosion of aluminium and beryllium: A study by electron and X-ray spectroscopies

    Science.gov (United States)

    Mallinson, Christopher F.

    Beryllium is an important metal in the nuclear industry for which there are no suitable replacements. It undergoes localised corrosion at the site of heterogeneities in the metal surface. Corrosion pits are associated with a range of second phase particles. To investigate the role of these particles in corrosion, a safe experimental protocol was established using an aluminium alloy as a corrosion material analogue. The 7075-T6 alloy had not previously been investigated using the experimental methodology used in this thesis. This work led to the development of the experimental methodology and safe working practices for handling beryllium. The range and composition of the second phase particles present in S-65 beryllium billet were identified using a combination of SEM, AES, EDX and WDX. Following the identification of a range of particles with various compositions, including the AlFeBe4 precipitate which has been previously associated with corrosion, the location of the particles were marked to enable their repeated study. Attention was focused on the microchemistry in the vicinity of second phase particles, as a function of immersion time in pH 7, 0.1 M NaCl solution. The corrosion process associated with different particles was followed by repeatedly relocating the particles to perform analysis by means of SEM, AES and EDX. The use of traditional chlorinated vapour degreasing solvents on beryllium was investigated and compared to two modern commercially available cleaning solutions designed as drop-in replacements. This work expanded the range of solvents suitable for cleaning beryllium and validated the conclusions from previous thermodynamic modelling. Additionally, a new experimental methodology has been developed which enables the acquisition of chemical state information from the surface of micron scale features. This was applied to sub-micron copper and iron particles, as well as a copper intermetallic.

  14. Correlation between passive film-induced stress and stress corrosion cracking of α-Ti in a methanol solution at various potentials

    International Nuclear Information System (INIS)

    Guo, X.Z.; Gao, K.W.; Chu, W.Y.; Qiao, L.J.

    2003-01-01

    The flow stress of a specimen of α-Ti before unloading is different with the yield stress of the same specimen after unloading and forming a passive film through immersing in a methanol solution at various constant potentials. The difference is the passive film-induced stress. The film-induced stress and susceptibility to stress corrosion cracking (SCC) in the methanol solution at various potentials were measured. At the stable open-circuit potential and under anodic polarization, both film-induced tensile stress σ p and susceptibility to SCC had a maximum value. The film-induced stress and SCC susceptibility, however, decreased steeply with a decrease in potential under cathodic polarization. When the potential V≤-280 mV SCE , the film-induced stress became compressive; correspondingly, susceptibility to SCC was zero. Therefore, the variation of film-induced stress with potential was consistent with that of susceptibility to SCC. A large film-induced tensile stress is the necessary condition for SCC of α-Ti in the methanol solution. The symbol and amount of the film-induced stress were related to the compositions of the passive film, which have been analyzed using the X-ray photoelectron spectrum (XPS)

  15. Corrosion of Ferritic-Martensitic steels in high temperature water: A literature Review

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Blazquez, F.

    2001-01-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steel in high temperature water as reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, environmentally assisted cracking (EAC) including stress corrosion cracking (SCC), corrosion fatigue and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS). Are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. (Author)

  16. A software prototype for assessing the reliability of a concrete bridge superstructure subjected to chloride-induced reinforcement corrosion

    DEFF Research Database (Denmark)

    Schneider, Ronald; Thöns, Sebastian; Fischer, Johannes

    2014-01-01

    state of the box girder and a structural model for evaluating the overall system reliability. The condition model is based on a dynamic Bayesian network (DBN) model which considers the spatial variation of the corrosion process. Inspection data are included in the calculation of the system reliability...

  17. Development of evaluation method on flow-induced vibration and corrosion of components in two-phase flow by coupled analysis. 2. Evaluation of corrosive conditions in cooling systems of nuclear power plants

    International Nuclear Information System (INIS)

    Uchida, Shunsuke; Naitoh, Masanori; Okada, Hidetoshi; Uehara, Yasushi; Katono, Kenichi; Ichikawa, Ryoko; Hotta, Koji

    2007-01-01

    In order to establish safety and reliable plant operation, it is required to forecast future troubles on structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious problems on plant operation. The models are divided into two parts, which are as follows. 1. Prediction model of future trouble on structural materials based on evaluation of corrosive conditions. 2. Evaluation model of wall thinning caused by flow accelerated corrosion. (author)

  18. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  19. Influence of sulfates on chloride diffusion and chloride-induced reinforcement corrosion in limestone cement materials at low temperature

    Czech Academy of Sciences Publication Activity Database

    Sotiriadis, Konstantinos; Rakanta, E.; Mitzithra, M. E.; Batis, G.; Tsivilis, S.

    2017-01-01

    Roč. 29, č. 8 (2017), č. článku 04017060. ISSN 0899-1561 R&D Projects: GA MŠk(CZ) LO1219 Keywords : limestone cement * chloride diffusion * reinforcement corrosion * sulfate attack * low temperature Subject RIV: JN - Civil Engineering OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 1.644, year: 2016 http://ascelibrary.org/doi/abs/10.1061/%28ASCE%29MT.1943-5533.0001895

  20. Microbial composition in a deep saline aquifer in the North German Basin -microbiologically induced corrosion and mineral precipitation affecting geothermal plant operation and the effects of plant downtime

    Science.gov (United States)

    Lerm, Stephanie; Westphal, Anke; Miethling-Graff, Rona; Alawi, Mashal; Seibt, Andrea; Wolfgramm, Markus; Würdemann, Hilke

    2013-04-01

    The microbial composition in fluids of a deep saline geothermal used aquifer in the North German Basin was characterized over a period of five years. The genetic fingerprinting techniques PCR-SSCP and PCR-DGGE revealed distinct microbial communities in fluids produced from the cold and warm side of the aquifer. Direct cell counting and quantification of 16S rRNA genes and dissimilatory sulfite reductase (dsrA) genes by real-time PCR proved different population sizes in fluids, showing higher abundance of Bacteria and sulfate reducing bacteria (SRB) in cold fluids compared to warm fluids. Predominating SRB in the cold well probably accounted for corrosion damage to the submersible well pump, and iron sulfide precipitates in the near wellbore area and topside facility filters. This corresponded to a lower sulfate content in fluids produced from the cold well as well as higher content of hydrogen gas that was probably released from corrosion, and maybe favoured growth of hydrogenotrophic SRB. Plant downtime significantly influenced the microbial biocenosis in fluids. Samples taken after plant restart gave indications about the processes occurring downhole during those phases. High DNA concentrations in fluids at the beginning of the restart process with a decreasing trend over time indicated a higher abundance of microbes during plant downtime compared to regular plant operation. It is likely that a gradual drop in temperature as well as stagnant conditions favoured the growth of microbes and maturation of biofilms at the casing and in pores of the reservoir rock in the near wellbore area. Furthermore, it became obvious that the microorganisms were more associated to particles then free-living. This study reflects the high influence of microbial populations for geothermal plant operation, because microbiologically induced precipitative and corrosive processes adversely affect plant reliability. Those processes may favourably occur during plant downtime due to enhanced

  1. Corrosion inhibition

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, A O

    1965-12-29

    An acid corrosion-inhibiting composition consists essentially of a sugar, and an alkali metal salt selected from the group consisting of iodides and bromides. The weight ratio of the sugar to the alkali metal salt is between 2:1 and about 20,000:1. Also, a corrosion- inhibited phosphoric acid composition comprising at least about 20 wt% of phosphoric acid and between about 0.1 wt% and about 10 wt% of molasses, and between about 0.0005 wt% and about 1 wt% of potassium iodide. The weight ratio of molasses to iodide is greater than about 2:1. (11 claims)

  2. Evaluation of the protection behaviour of reinforcement steel against corrosion induced by chlorides in reinforced mortar specimens; Avaliacao do comportamento frente a corrosao pelo ataque de cloreto de argamassa armada apos varios tratamentos protetores

    Energy Technology Data Exchange (ETDEWEB)

    Crivelaro, Marcos

    2002-07-01

    In this work various treatments for protecting reinforcing steels against corrosion induced by chlorides have been evaluated. Additives to mortars and surface treatments given to reinforcing steels were evaluated as corrosion protection measures. In the preliminary tests the corrosion resistance of a CA 50 steel treated by immersion in nearly 50 different solutions, was determined. The solutions were prepared with tannins (from various sources) and/or benzotriazole, and during immersion, a surface film formed on the steel. The corrosion resistance of the coated steels was evaluated in a saturated Ca(OH){sub 2} solution with 5% (wt) NaCl. Preliminary tests were also carried out with mortars reinforced with uncoated steel to which tannin or lignin was added. Two organic coatings, a monocomponent and a bicomponent type, formulated specially for this investigation, with both tannin and benzotriazole, were also tested in the preliminary tests to select the coating with better corrosion protection property. The bicomponent type (epoxy coating) showed better performance than the monocomponent type coating, and the former was therefore chosen to investigate the corrosion performance on CA 50 steel inside mortar specimens. From the preliminary tests, two solutions with tannin from two sources, Black Wattle (Acacia mearnsii) and Brazilian tea (Ilex paraguariensis St. Hill), to which benzotriazole and phosphoric acid were added, were chosen. Mortar specimens reinforced with CA50 steel treated by immersion in these two solutions were prepared. Also, epoxy coated CA50 steel was tested as reinforcement inside mortar specimens. Mortars reinforced with uncoated CA50 steel were also prepared and corrosion tested for comparison. The effect of tannin and lignin as separate additives to the mortar on the corrosion resistance of uncoated steel was also studied. The reinforced mortar specimens were tested with various cycles of immersion for 2 days in 3.5% (wt) NaCl followed by with air

  3. Storage of spent fuels: implementation of a research program on the risk of waste container rupture due to stress corrosion induced by fission products

    International Nuclear Information System (INIS)

    Parise, M.; Walle, E.; Foct, J.

    2001-01-01

    The following topics were dealt with: research programm on stress corrosion of spent fuel casks materials due to fission products, such as iodine, chemical interactions with zirconium, chemical aspects of stress corrosion, rupture risk assessment

  4. Corrosion inhibitors

    International Nuclear Information System (INIS)

    El Ashry, El Sayed H.; El Nemr, Ahmed; Esawy, Sami A.; Ragab, Safaa

    2006-01-01

    The corrosion inhibition efficiencies of some triazole, oxadiazole and thiadiazole derivatives for steel in presence of acidic medium have been studied by using AM1, PM3, MINDO/3 and MNDO semi-empirical SCF molecular orbital methods. Geometric structures, total negative charge on the molecule (TNC), highest occupied molecular energy level (E HOMO ), lowest unoccupied molecular energy level (E LUMO ), core-core repulsion (CCR), dipole moment (μ) and linear solvation energy terms, molecular volume (V i ) and dipolar-polarization (π *), were correlated to corrosion inhibition efficiency. Four equations were proposed to calculate corrosion inhibition efficiency. The agreement with the experimental data was found to be satisfactory; the standard deviations between the calculated and experimental results ranged between ±0.03 and ±4.18. The inhibition efficiency was closely related to orbital energies (E HOMO and E LUMO ) and μ. The correlation between quantum parameters and experimental inhibition efficiency has been validated by single point calculations for the semi-empirical AM1 structures using B3LYP/6-31G** as a higher level of theory. The proposed equations were applied to predict the corrosion inhibition efficiency of some related structures to select molecules of possible activity from a presumable library of compounds

  5. Effects of dissolved calcium and magnesium ions on lead-induced stress corrosion cracking susceptibility of nuclear steam generator tubing alloy in high temperature crevice solutions

    International Nuclear Information System (INIS)

    Lu, B.T.; Tian, L.P.; Zhu, R.K.; Luo, J.L.; Lu, Y.C.

    2011-01-01

    The effects of Ca 2+ and Mg 2+ ions on the stress corrosion cracking (SCC) susceptibility of UNS N08800 are investigated using constant extension rate tensile (CERT) tests at 300 o C in simulated crevice chemistries. The presence of lead contamination in the crevice chemistries increases significantly the SCC susceptibility of the alloy. The lead-assisted SCC (PbSCC) susceptibility is reduced markedly by the addition of Ca 2+ and Mg 2+ ions into the solution and this mitigating effect is enhanced by increasing the total concentration of Ca 2+ + Mg 2+ . The CERT test results are consistent with the types of fracture surfaces shown by Scanning Electron Microscopy (SEM). There is a reasonable correlation between the SCC susceptibility and the donor densities in the anodic films in accord with the role of lead-induced passivity degradation in PbSCC.

  6. Cladding failure model III (CFM III). A simple model for iodine induced stress corrosion cracking of zirconium-lined barrier and standard zircaloy cladding

    International Nuclear Information System (INIS)

    Tasooji, A.; Miller, A.K.

    1984-01-01

    A previously developed unified model (SCCIG*) for predicting iodine induced SCC in standard Zircaloy cladding was modified recently into the ''SCCIG-B'' model which predicts the stress corrosion cracking behaviour of zirconium lined barrier cladding. Several published papers have presented the capability of these models for predicting various observed behaviours related to SCC. A closed form equation, called Cladding Failure Model III (CMFIII), has been derived from the SCCIG-B model. CFMIII takes the form of an explicit equation for the radial crack growth rate dc/dt as a function of hoop strain, crack depth, temperature, and surface iodine concentration in irradiated cladding (both barrier and standard Zircaloy). CMFIII has approximately the same predictive capabilities as the physically based SCCIG and/or SCCIG-B models but is computationally faster and more convenient and can be easily utilized in fuel performance codes for predicting the behaviour of barrier and standard claddings in reactor operations. (author)

  7. Computerized simulation study of the influence of the different parameters inducing crevice corrosion propagation of passivable alloys in chloride medium

    International Nuclear Information System (INIS)

    Girardin, G.; Proust, A.; Combrade, P.; Vuillemin, B.; Oltra, R.

    2006-01-01

    The most frequent case of crevice corrosion concerns passivable alloys, and particularly stainless steels in oxidizing chloride media. In order to be sure that its propagation is not possible, the corrosion potential has to be inferior to a critical value called 're-passivation potential'. An easy and flexible computerized simulation of the propagation of an active crevice in chloride medium has been developed to give a parametric study of the local medium and of the re-passivation conditions. This modeling allows to establish the stability domains of the solid and gaseous phases inside the crevice and to assess the influence of the potential of the free surfaces, of the amount of chloride in the exterior medium and the geometry on the local chemistry. It appears that the deepest crevices are not necessarily the strongest. The introduction, in crevice tip, of an easy re-passivation criteria shows the existence of a re-passivation potential depending of the crevice geometry. (O.M.)

  8. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  9. General Corrosion and Localized Corrosion of the Drip Shield

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua

    2004-09-16

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847]).

  10. General Corrosion and Localized Corrosion of the Drip Shield

    International Nuclear Information System (INIS)

    F. Hua

    2004-01-01

    The repository design includes a drip shield (BSC 2004 [DIRS 168489]) that provides protection for the waste package both as a barrier to seepage water contact and a physical barrier to potential rockfall. The purpose of the process-level models developed in this report is to model dry oxidation, general corrosion, and localized corrosion of the drip shield plate material, which is made of Ti Grade 7. This document is prepared according to ''Technical Work Plan For: Regulatory Integration Modeling and Analysis of the Waste Form and Waste Package'' (BSC 2004 [DIRS 171583]). The models developed in this report are used by the waste package degradation analyses for TSPA-LA and serve as a basis to determine the performance of the drip shield. The drip shield may suffer from other forms of failure such as the hydrogen induced cracking (HIC) or stress corrosion cracking (SCC), or both. Stress corrosion cracking of the drip shield material is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]). Hydrogen induced cracking of the drip shield material is discussed in ''Hydrogen Induced Cracking of Drip Shield'' (BSC 2004 [DIRS 169847])

  11. Stray current vs anodic polarization in reinforced mortar: a comparative study on steel corrosion behaviour in both regimes

    NARCIS (Netherlands)

    Chen, Zhipei; Koleva, D.A.; van Breugel, K.

    2015-01-01

    Stray current arising from direct current electrified traction systems and then circulat-ing in reinforced concrete structures may initiate corrosion or even accelerate existing corrosion processes on embedded reinforcement. Therefore, stray-current induced corrosion of nearby reinforced concrete

  12. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    attribud au choix de traitements et de rev~tements spproprids. Au contrairo, dens d’sutros structures des corrosions iirportsntea se sont msnifestdes...au traitement . micaniqus qui provoque une compression de surface - h1l’spplication i1’une double protection comportant oxydation snodique et...chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont

  13. Topical problems of corrosion research for nuclear power purposes

    International Nuclear Information System (INIS)

    Eremias, B.

    1978-01-01

    Currently, research is focused on stress corrosion, intergranular corrosion, corrosion in water and steam, hydrogen-induced corrosion and corrosion in liquid sodium. The effort to limit stress corrosion resulted in the application of high nickel content austenitic steels. In these steels, the susceptibility to stress corrosion is mainly affected by previous heat treatment and the presence of chloride ions. Attention is also paid to medium and high-alloy chromium steels and susceptibility is studied to intergranular corrosion and stress corrosion. Of low-alloy steels the 21/4Cr-1Mo type steels stabilized with Nb or nonstabilized are studied with respect to decarburization kinetics and changes in mechanical properties in the presence of hydrogen. Of nonferrous metals zirconium alloys are studied used as cladding materials for fuel elements, mainly Zircaloy 2 and 4, with regard to their resistance to high-temperature oxidation, high-pressure steam action, etc. (J.F.)

  14. Corrosion of Steel in Concrete – Thermodynamical Aspects

    DEFF Research Database (Denmark)

    Küter, Andre; Møller, Per; Geiker, Mette Rica

    2004-01-01

    The present understanding of selected corrosion phenomena in reinforced concrete is reviewed. Special emphasis is given to chloride induced corrosion. There is a general acceptance of the basic corrosion mechanism for steel in concrete. However different anodic reactions governing the subsequent...

  15. Corrosion monitoring during a chemical cleaning

    International Nuclear Information System (INIS)

    Delepine, J.; Feron, D.; Roy, M.

    1994-01-01

    In order to estimate the possible corrosion induced by the chemical cleaning, a corrosion monitoring has been realized during the cleaning of the secondary circuit (including the model boiler) of ORION loop. It included coupons and electrodes and has required a preliminary setting in laboratory. The electrochemical device which was used during the chemical cleaning included two reference electrodes (Ag/AgCl) and eight metallic electrodes (carbon steel, stainless steel, Alloy 600 and Alloy 690) for free corrosion potential monitoring, three other carbon steel electrodes for instantaneous corrosion rate measurements by polarization resistance and three coupling devices with different surface ratios between carbon steel and Alloy 600. The results showed a good agreement between corrosion rates measured by weight losses on coupons or by electrochemistry (polarization resistance), and an increase of the carbon steel corrosion rate when it was coupled with Alloy 600. (authors). 5 figs., 2 tabs., 3 refs

  16. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  17. Deformation induced martensite in an AISI 301LN stainless steel: characterization and influence on pitting corrosion resistance

    OpenAIRE

    Abreu,Hamilton Ferreira Gomes de; Carvalho,Sheyla Santana de; Lima Neto,Pedro de; Santos,Ricardo Pires dos; Freire,Válder Nogueira; Silva,Paulo Maria de Oliveira; Tavares,Sérgio Souto Maior

    2007-01-01

    In austenitic stainless steels, plastic deformation can induce martensite formation. The induced martensite is related to the austenite (gamma) instability at temperatures close or below room temperature. The metastability of austenite stainless steels increases with the decreasing of stacking fault energy (SFE). In this work, the deformation induced martensite was analyzed by X ray diffraction, electron back scatter diffraction (EBSD), magnetic methods and atomic force microscope (AFM) in sa...

  18. Corrosion technology. V. 1

    International Nuclear Information System (INIS)

    Khan, I.H.

    1989-01-01

    This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

  19. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  20. A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

    OpenAIRE

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-01-01

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete u...

  1. Pipeline grounding condition: A control of pipe-to-soil potential for AC interference induced corrosion reduction

    CSIR Research Space (South Africa)

    Adedeji, KB

    2017-02-01

    Full Text Available The interference effect from high voltage overhead lines on nearby metallic pipelines is a major challenge for utility owners due to the induced AC potentials on metallic pipelines. Nevertheless, numerous mitigation techniques have been proposed...

  2. Ultrasonic Guided Wave Technology for Non-Invasive Assessment of Corrosion-Induced Damage in Piping for Pollution Prevention in DOD Fuel Storage Facilities

    Science.gov (United States)

    2011-08-01

    using a mixture of rock salt and tap water. A combination of lacquer and duct tape was used to mask the desired corrosion areas and to prevent excessive...Corrosion Measurements," NDT efT E International, Vol. 37, No.3, 2004, pp. 167-180. Demma, A, P. Cawley, M. Lowe and B. Pavlakovic, "The Effect of

  3. Nonuniform Grain Boundary Corrosion and the Local Electrode Potential in Crevicing. Types and Models of Precipitation Induced Nonuniform Grain Boundary Corrosion. Investigation of Sensitization and Grain Boundary Corrosion in Ferritic Stainless Steel. The Local Electrode Potential in Cavities, Crevices and Cracks and Its Role in Causing Degradation of Structural Materials.

    Science.gov (United States)

    1987-02-01

    gratitude to the Instituto Universitario de Tecnologia - Regi6n Capital and to Consejo Nacional de Investigaciones Cientificas y Tecnologicas, both in...electrochemical and exposure pitting test with passive metals". Paper No. 273. CORROSION 66. National Association of Corrosion Engineers. 1986. 3D

  4. INTERWELD - European project to determine irradiation induced material changes in the heat affected zones of austenitic stainless steel welds that influence the stress corrosion behaviour in high-temperature water

    International Nuclear Information System (INIS)

    Roth, A.; Schaaf, Bob van der; Castano, M.L.; Ohms, C.; Gavillet, D.; Dyck, S. van

    2003-01-01

    PWR and BWR RPV internals have experienced stress corrosion cracking in service. The objective of the INTERWELD project is to determine the radiation induced material changes that promote stress corrosion cracking in the heat affected zone of austenitic stainless steel welds. To achieve this goal, welds in austenitic stainless steel types AISI 304/347 have been fabricated, respectively. Stress-relief annealing was applied optionally. The pre-characterisation of both the as-welded and stress relieved material conditions comprises the examination of the weld residual stresses by the ring-core-technique and neutron diffraction, the degree of sensitisation by EPR, and the stress corrosion behaviour by SSRT testing in high-temperature water. The weldments will be irratiated to 2 neutron fluence levels and a postirradiation examination will determine micromechanical, microchemical and microstructural changes in the materials. In detail, the evolution of the residual stress levels and the stress corrosion behaviour after irradiation will be determined. Neutron diffraction will be utilized for the first time with respect to neutron irradiated material. In this paper, the current state of the project will be described and discussed. (orig.)

  5. Adsorption and diffusion of fluorine on Cr-doped Ni(111) surface: Fluorine-induced initial corrosion of non-passivated Ni-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Cui-Lan, E-mail: rencuilan@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Han, Han [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Gong, Wen-Bin [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Shanghai 215123 (China); Wang, Cheng-Bin; Zhang, Wei [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China); Cheng, Cheng [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Huai, Ping, E-mail: huaiping@sinap.ac.cn [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Zhu, Zhi-Yuan [Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China); Key Laboratory of Interfacial Physics and Technology, Chinese Academy of Sciences, Shanghai 201800 (China)

    2016-09-15

    Adsorption and diffusion behaviors of fluorine on Cr-doped Ni(111) surface are investigated by using first-principles simulation. It shows that the Cr in the Cr-doped Ni(111) surface serve a trap site for fluorine with adsorption energy 3.52 eV, which is 1.04 eV higher than that on Ni(111) surface. Moreover, the Cr atom is pulled out the surface for 0.41 Å after the fluorine adsorption, much higher than that on Ni(111) surface. Further diffusion behaviors analysis confirms the conclusion because the fluorine diffusion from neighbored sites onto the Cr top site is an energy barrierless process. Detailed electronic structure analysis shows that a deeper hybrid state of F 2 p-Cr 3 d indicates a strong F−Cr interaction. The Ni−Cr bond is elongated and weakened due to the new formed F−Cr bonding. Our results help to understanding the basic fluorine-induced initial corrosion mechanism for Ni-based alloy in molten salt environment.

  6. Stress-assisted, microbial-induced corrosion of stainless steel primary piping and other aging issues at the Omega West Reactor

    International Nuclear Information System (INIS)

    Andrade, A.

    1995-01-01

    After the discovery of cooling system leak of about 284 liters per twenty-four (24) hour period, an investigation determined that the 76.2-cm diameter, 33.5-m long stainless-steel (304) OWR delay line was losing water at the same nominal rate. An excavation effort revealed that a circumferential crack, approximately 0.0025 cm in width, extended around the bottom half of the delay line. In addition, other evidence of what appeared to be microcracking and pitting that originated at random nucleated sites around the pipe were also found. Results of destructive analysis and nondestructive testing allowed Los Alamos staff to conclude that the direct cause for the main crack and other pitting resulted from stress-assisted, microbial-induced corrosion of the stainless steel primary piping. The results also indicated that microbial action from bacteria that are normally present in earth can be extremely harmful to stainless- steel piping under certain conditions. Other potential problems that could have also eventually led to a permanent shutdown of the OWR were discussed. These problems, although never encountered nor associated with the current shutdown, were identified in aging studies and are associated with: (1) the water-cooled, bismuth gamma-ray shield and, (2) the aluminum thermal column head seal that prevents reactor vessel water from entering into the graphite-filled thermal column

  7. Accelerated Corrosion Testing

    Science.gov (United States)

    1982-12-01

    Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

  8. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  9. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    International Nuclear Information System (INIS)

    Fernandez, P.; Lapena, J.; Blazquez, F.

    2000-01-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigrade. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs

  10. A Review Corrosion of TI Grade 7 and Other TI Alloys in Nuclear Waste Repository Environments

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua; K. Mon; P. Pasupathi; G. Gordon

    2004-05-11

    Titanium alloy degradation modes are reviewed in relation to their performance in repository environments. General corrosion, localized corrosion, stress corrosion cracking, hydrogen induced cracking, microbially influenced corrosion, and radiation-assisted corrosion of Ti alloys are considered. With respect to the Ti Grade 7 drip shields selected for emplacement in the repository at Yucca Mountain, general corrosion, hydrogen induced cracking, and radiation-assisted corrosion will not lead to failure within the 10,000 year regulatory period; stress corrosion cracking (in the absence of disruptive events) is of no consequence to barrier performance; and localized corrosion and microbially influenced corrosion are not expected to occur. To facilitate the discussion, Ti Grades 2, 5, 7, 9, 11, 12, 16, 17, 18, and 24 are included in this review.

  11. A Review Corrosion of TI Grade 7 and Other TI Alloys in Nuclear Waste Repository Environments

    International Nuclear Information System (INIS)

    Hua, F.; Mon, K.; Pasupathi, P.; Gordon, G.

    2004-01-01

    Titanium alloy degradation modes are reviewed in relation to their performance in repository environments. General corrosion, localized corrosion, stress corrosion cracking, hydrogen induced cracking, microbially influenced corrosion, and radiation-assisted corrosion of Ti alloys are considered. With respect to the Ti Grade 7 drip shields selected for emplacement in the repository at Yucca Mountain, general corrosion, hydrogen induced cracking, and radiation-assisted corrosion will not lead to failure within the 10,000 year regulatory period; stress corrosion cracking (in the absence of disruptive events) is of no consequence to barrier performance; and localized corrosion and microbially influenced corrosion are not expected to occur. To facilitate the discussion, Ti Grades 2, 5, 7, 9, 11, 12, 16, 17, 18, and 24 are included in this review

  12. Using biological and physico-chemical test methods to assess the role of concrete mixture design in resistance to microbially induced corrosion

    Science.gov (United States)

    House, Mitchell Wayne

    Concrete is the most widely used material for construction of wastewater collection, storage, and treatment infrastructure. The chemical and physical characteristics of hydrated portland cement make it susceptible to degradation under highly acidic conditions. As a result, some concrete wastewater infrastructure may be susceptible to a multi-stage degradation process known as microbially induced corrosion, or MIC. MIC begins with the production of aqueous hydrogen sulfide (H2S(aq)) by anaerobic sulfate reducing bacteria present below the waterline. H2S(aq) partitions to the gas phase where it is oxidized to sulfuric acid by the aerobic sulfur oxidizing bacteria Thiobacillus that resides on concrete surfaces above the waterline. Sulfuric acid then attacks the cement paste portion of the concrete matrix through decalcification of calcium hydroxide and calcium silica hydrate coupled with the formation of expansive corrosion products. The attack proceeds inward resulting in reduced service life and potential failure of the concrete structure. There are several challenges associated with assessing a concrete's susceptibility to MIC. First, no standard laboratory tests exist to assess concrete resistance to MIC. Straightforward reproduction of MIC in the laboratory is complicated by the use of microorganisms and hydrogen sulfide gas. Physico-chemical tests simulating MIC by immersing concrete specimens in sulfuric acid offer a convenient alternative, but do not accurately capture the damage mechanisms associated with biological corrosion. Comparison of results between research studies is difficult due to discrepancies that can arise in experimental methods even if current ASTM standards are followed. This thesis presents two experimental methods to evaluate concrete resistance to MIC: one biological and one physico-chemical. Efforts are made to address the critical aspects of each testing method currently absent in the literature. The first method presented is a new test

  13. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  14. Corrosion behavior of corrosion resistant alloys in stimulation acids

    Energy Technology Data Exchange (ETDEWEB)

    Cheldi, Tiziana [ENI E and P Division, 20097 San Donato Milanese Milano (Italy); Piccolo, Eugenio Lo; Scoppio, Lucrezia [Centro Sviluppo Materiali, via Castel Romano 100, 00128 Rome (Italy)

    2004-07-01

    some superficial cracks at the highest test temperature (140 deg. C), which may have been environmentally induced. A sensible increment of general corrosion was observed in the test with spent mud acid when the pH was reduced from 5 to 4 and 3.5, respectively. (authors)

  15. On the application of thermodynamics of corrosion for service life design of concrete structures

    DEFF Research Database (Denmark)

    Küter, Andre; Geiker, Mette Rica; Møller, Per

    2010-01-01

    There are unexploited possibilities in the application of thermodynamics of corrosion for service life design (SLD) of concrete structures. Thermodynamics provides means for insightful descriptions of corrosion mechanisms and of corrosion protection mechanisms. Strategies for corrosion protection...... of the application of thermodynamics for SLD and gives examples of two applications: description of corrosion processes and design of countermeasures. Emphasis is set on chloride induced corrosion....... can be based on thermodynamically consistent corrosion mechanisms and evaluation of existing and design of new countermeasures can be performed using thermodynamics. Similarly, materials concepts for embedded electrodes can be designed using thermodynamics. The present paper provides a brief outline...

  16. Predicting concrete corrosion of sewers using artificial neural network.

    Science.gov (United States)

    Jiang, Guangming; Keller, Jurg; Bond, Philip L; Yuan, Zhiguo

    2016-04-01

    Corrosion is often a major failure mechanism for concrete sewers and under such circumstances the sewer service life is largely determined by the progression of microbially induced concrete corrosion. The modelling of sewer processes has become possible due to the improved understanding of in-sewer transformation. Recent systematic studies about the correlation between the corrosion processes and sewer environment factors should be utilized to improve the prediction capability of service life by sewer models. This paper presents an artificial neural network (ANN)-based approach for modelling the concrete corrosion processes in sewers. The approach included predicting the time for the corrosion to initiate and then predicting the corrosion rate after the initiation period. The ANN model was trained and validated with long-term (4.5 years) corrosion data obtained in laboratory corrosion chambers, and further verified with field measurements in real sewers across Australia. The trained model estimated the corrosion initiation time and corrosion rates very close to those measured in Australian sewers. The ANN model performed better than a multiple regression model also developed on the same dataset. Additionally, the ANN model can serve as a prediction framework for sewer service life, which can be progressively improved and expanded by including corrosion rates measured in different sewer conditions. Furthermore, the proposed methodology holds promise to facilitate the construction of analytical models associated with corrosion processes of concrete sewers. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Corrosion of mild steel and stainless steel by marine Vibrio sp.

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi; Wagh, A.B.

    Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

  18. Corrosion protection and steel-concrete bond improvement of prestressing strand.

    Science.gov (United States)

    2012-12-01

    Corrosion can lead to the premature deterioration and failure of transportation structures. In pre-stressed bridge structures corrosion is more severe, : leading to sudden failures when cracking is induced at pitting sites by tensile or compressive s...

  19. GCR dismantling: corrosion of vessel internals during decay storage

    International Nuclear Information System (INIS)

    Gras, J.M.

    1991-06-01

    Gas-cooled reactor decommissioning confronts EDF with the problem of the corrosion resistance of vessel internals over a decay storage period fixed at 50 years. The layer of magnetite previously formed in the C0 2 should protect structural steelwork from atmospheric corrosion. In any case, estimated steel corrosion after 50 years may be put at below or equal to 0.1 mm and the corresponding swelling induced by corrosion products at 0.2 mm. There should be no risk of hydrogen embrittlement or stress corrosion cracking of threaded fasteners. Corrosion tests aimed at providing further insight into the effects of the magnetite layer and a program for the surveillance of post-decommissioning structural corrosion should nevertheless be envisaged

  20. Catastrophes caused by corrosion

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

  1. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  2. Erosion-corrosion

    International Nuclear Information System (INIS)

    Aghili, B.

    1999-05-01

    A literature study on erosion-corrosion of pipings in the nuclear industry was performed. Occurred incidents are reviewed, and the mechanism driving the erosion-corrosion is described. Factors that influence the effect in negative or positive direction are treated, as well as programs for control and inspection. Finally, examples of failures from databases on erosion-corrosion are given in an attachment

  3. Microbiological corrosion of metals

    International Nuclear Information System (INIS)

    Vladislavlev, V.V.

    1992-01-01

    Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

  4. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  5. Estimation of the chemical-induced eye injury using a Weight-of-Evidence (WoE) battery of 21 artificial neural network (ANN) c-QSAR models (QSAR-21): part II: corrosion potential.

    Science.gov (United States)

    Verma, Rajeshwar P; Matthews, Edwin J

    2015-03-01

    This is part II of an in silico investigation of chemical-induced eye injury that was conducted at FDA's CFSAN. Serious eye damage caused by chemical (eye corrosion) is assessed using the rabbit Draize test, and this endpoint is an essential part of hazard identification and labeling of industrial and consumer products to ensure occupational and consumer safety. There is an urgent need to develop an alternative to the Draize test because EU's 7th amendment to the Cosmetic Directive (EC, 2003; 76/768/EEC) and recast Regulation now bans animal testing on all cosmetic product ingredients and EU's REACH Program limits animal testing for chemicals in commerce. Although in silico methods have been reported for eye irritation (reversible damage), QSARs specific for eye corrosion (irreversible damage) have not been published. This report describes the development of 21 ANN c-QSAR models (QSAR-21) for assessing eye corrosion potential of chemicals using a large and diverse CFSAN data set of 504 chemicals, ADMET Predictor's three sensitivity analyses and ANNE classification functionalities with 20% test set selection from seven different methods. QSAR-21 models were internally and externally validated and exhibited high predictive performance: average statistics for the training, verification, and external test sets of these models were 96/96/94% sensitivity and 91/91/90% specificity. Copyright © 2014 Elsevier Inc. All rights reserved.

  6. Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

    International Nuclear Information System (INIS)

    Helie, Max

    2015-01-01

    This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

  7. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part II: Exposures in SO2 containing atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    SO2. Scanning electron microscopy (SEM), energy dispersive X-rayspectroscopy (EDS) and X-ray diffraction (XRD) techniques werecomplimentarily applied to characterize the resulting corrosion products. Apartially molten K2SO4-layer formed on KCl coated specimens, and corrosionresulted in localized......In biomass fired power plants, the fast corrosion of superheaters is facilitatedby the presence of corrosive flue gas species, for example, SO2, which arereleased during combustion. To understand the role of the gas species on thecorrosion process, comparative laboratory exposures of deposit (KCl......)-coatedand deposit-free austenitic stainless steel (TP 347H FG) samples to gas mixturescontaining SO2 was carried out, under conditions relevant to biomass-firing.Exposures were conducted isothermally at 560 8C for 72 h, in oxidizingsulphidizing,and oxidizing-sulphidizing-chlorinating gas mixtures containing60 ppmv...

  8. Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing

    Science.gov (United States)

    Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerone C.; Kolody, Mark R.

    2011-01-01

    Evaluation of metal-based structures has long relied on atmospheric exposure test sites to determine corrosion resistance in marine environments. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions of the corrosive environment. Their success for correlation to atmospheric exposure is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated laboratory testing, which often focuses on the electrochemical reactions that occur during corrosion conditions, has yet to be universally accepted as a useful tool in predicting the long term service life of a metal despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard and their use is imperative, a method that correlates timescales from atmospheric exposure to accelerated testing would be very valuable. This work uses surface chemistry to interpret the chemical changes occurring on low carbon steel during atmospheric and accelerated corrosion conditions with the objective of finding a correlation between its accelerated and long-term corrosion performance. The current results of correlating data from marine atmospheric exposure conditions at the Kennedy Space Center beachside corrosion test site, alternating seawater spray, and immersion in typical electrochemical laboratory conditions, will be presented. Key words: atmospheric exposure, accelerated corrosion testing, alternating seawater spray, marine, correlation, seawater, carbon steel, long-term corrosion performance prediction, X-ray photoelectron spectroscopy.

  9. Effect of flue gas composition on deposit induced high temperature corrosion under laboratory conditions mimicking biomass firing. Part I: Exposures in oxidizing and chlorinating atmospheres

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Kiamehr, Saeed; Montgomery, Melanie

    2017-01-01

    on hightemperature corrosion of an austenitic superheater material under laboratoryconditions mimicking biomass firing is investigated in this work. Exposuresinvolving deposit (KCl)-coated and deposit-free austenitic stainless steel (TP347H FG) samples were conducted isothermally at 560 8C for 72 h, under...... only in an oxidizing-chlorinating atmosphere, otherwise corrosionresults in formation of a duplex oxide. Corrosion attack on deposit-coatedsamples was higher than on deposit-free samples irrespective of the gaseousatmosphere. Specifically, severe volatilization of alloying elements occurred ondeposit-coated...

  10. Fighting corrosion in India

    Energy Technology Data Exchange (ETDEWEB)

    Rajagopalan, K S; Rangaswamy, N S

    1979-03-01

    A survey covers the cost of corrosion in India; methods of preventing corrosion in industrial plants; some case histories, including the prevention of corrosion in pipes through which fuels are pumped to storage and the stress-corrosion cracking of evaporators in fertilizer plants; estimates of the increase in demand in 1979-89 for anticorrosion products and processes developed by the Central Electrochemical Research Institute (CECRI) at Karaikudi, India; industries that may face corrosion problems requiring assistance from CECRI, including the light and heavy engineering structural, and transport industries and the chemical industry; and some areas identified for major efforts, including the establishment of a Corrosion Advisory Board with regional centers and the expansion of the Tropical Corrosion Testing Station at Mandapam Camp, Tamil Nadu.

  11. Initiation and inhibition of pitting corrosion on reinforcing steel under natural corrosion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Abd El Wanees, S., E-mail: s_wanees@yahoo.com [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt); Bahgat Radwan, A. [Center for Advanced Materials, Qatar University, Doha 2713 (Qatar); Alsharif, M.A. [Chemistry Department, Faculty of Science, University of Tabuk, Tabuk (Saudi Arabia); Abd El Haleem, S.M. [Chemistry Department, Faculty of Science, Zagazig University, Zagazig 44519 (Egypt)

    2017-04-01

    Initiation and inhibition of pitting corrosion on reinforcing steel in saturated, naturally aerated Ca(OH){sub 2} solutions, under natural corrosion conditions, are followed through measurements of corrosion current, electrochemical impedance spectroscopy and SEM investigation. Induction period for pit initiation and limiting corrosion current for pit propagation are found to depend on aggressive salt anion and cation-types, as well as, concentration. Ammonium chlorides and sulfates are more corrosive than the corresponding sodium salts. Benzotriazole and two of its derivatives are found to be good inhibitors for pitting corrosion of reinforcing steel. Adsorption of these compounds follows a Langmuir adsorption isotherm. The thermodynamic functions ΔE{sup ∗}, ΔH{sup ∗} and ΔS{sup ∗} for pitting corrosion processes in the absence and presence of inhibitor are calculated and discussed. - Highlights: • Cl{sup −} and SO{sub 4} {sup 2-} induce pitting corrosion on passive reinforcing steel. • Initiation and propagation of pitting depend on cation and anion types. • Inhibition is based on adsorption according to Langmuir isotherm.

  12. Corrosion principles and surface modification

    International Nuclear Information System (INIS)

    Kruger, J.

    1982-01-01

    This chapter examines the important strategies provided by the newer ideas of corrosion science and engineering that surface modification techniques must utilize to help prevent corrosion, especially the most damaging kind of aqueous corrosion, localized corrosion. Provides a brief introduction to the principles underlying the phenomenon of corrosion in order to use them to discuss surface modification strategies to combat corrosion. Discusses the electrochemistry of corrosion; the thermodynamics of corrosion; the kinetics of corrosion; thermodynamic strategies; and kinetic strategies (formation of more protective passive films; resistance to breakdown; ductility; repassivation)

  13. Bacillus sp. Acting as Dual Role for Corrosion Induction and Corrosion Inhibition with Carbon Steel (CS

    Directory of Open Access Journals (Sweden)

    Santosh K. Karn

    2017-10-01

    Full Text Available Present work investigated the role of five different bacteria species as a corrosion inducer as well as corrosion inhibitor with carbon steel (CS. We observed the ability of different bacteria species on the metal surface attachment, biofilm formation, and determined Peroxidase, Catalase enzyme activity in the detached biofilm from the CS surface. We found that each strain has diverse conduct for surface attachment like DS1 3.3, DS2 2.5, DS3 4.3, DS4 4.0, and DS5 4.71 log cfu/cm2 and for biofilm 8.3 log cfu/cm2. The enzyme Peroxidase, Catalase was found in huge concentration inside the biofilm Peroxidase was maximum for DS4 36.0 U/ml and least for DS3 19.54 U/ml. Whereas, Catalase was highest for DS4, DS5 70.14 U/ml and least 57.2 U/ml for DS2. Scanning electron microscopy (SEM was conducted to examine the biofilm and electrochemical impedance spectroscopy (EIS were utilized to observe corrosion in the presence of bacteria. The electrochemical results confirmed that DS1, DS3, DS4, and DS5 strains have statistically significant MIC-factors (Microbially Influenced Corrosion of 5.46, 8.51, 2.36, and 1.04, while DS2 protective effect factor of 0.89. Weight reduction results with carbon steel likewise supports that corrosion was initiated by DS1 and DS3, while DS2 and DS5 have no any impact though with DS4 we watched less weight reduction however assumed no role in the corrosion. We established the relation of Peroxidase enzyme activity of the isolates. DS1, DS3 and having Peroxidase in the range 22.18, 19.54 U/ml which induce the corrosion whereas DS2 and DS5 having 28.57 and 27.0 U/ml has no any effect and DS4 36 U/ml has inhibitory effect, increasing concentration inhibiting the corrosion. For Catalase DS1, DS3 have 67.28, 61.57 U/ml which induce corrosion while DS2 and DS5 57.71 and 59.14 U/ml also has no effect whereas DS4 70.14 U/ml can inhibit corrosion. Results clearly express that in a specific range both enzymes can induce the corrosion

  14. An Experimental Investigation of the Effect of Corrosion on Dry Friction Noise

    International Nuclear Information System (INIS)

    Baek, Jongsu; Kang, Jaeyoung

    2015-01-01

    This study investigates the friction noise characteristic in relation to the corrosion of metal by using the frictional reciprocating and pin-on-disk system. From the experiments, it is found that the corrosion of metal advances the onset time and increases the magnitude of friction noise. Further, it is observed that the effect of corrosion on friction noise stems from the alteration of tribo-surface during repetitive frictional motion. The alteration of the corrosive contact surface induces a negative friction-velocity slope, by which the corrosion of metal can generate dynamic instability faster than non-corrosion of metal

  15. A compilation of experiences of corrosion in Nordic nuclear power plants

    International Nuclear Information System (INIS)

    Norring, K.; Rosborg, B.

    1985-01-01

    14 reactors in commercial operation in the Nordic countries exhibit a great variety of corrosion induced damages. The largest number of such damages have affected turbine plants and seawater cooling systems. More severe cases of corrosion which have been experienced are intergranular stress corrosion cracking of steam generator tubing, stainless steel piping, and high strenght bolts and screws, together with erosion corrosion of structural steel in turbine plants. In all units in operation some form of corrosion damage has occurred. In a worldwide perspective the corrosion problems in the Nordic nuclear power plants have been of manageable extent

  16. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques......Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  17. SRB seawater corrosion project

    Science.gov (United States)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  18. Experimental Investigation on Corrosion of Cast Iron Pipes

    Directory of Open Access Journals (Sweden)

    H. Mohebbi

    2011-01-01

    Full Text Available It is well known that corrosion is the predominant mechanism for the deterioration of cast iron pipes, leading to the reduction of pipe capacity and ultimate collapse of the pipes. In order to assess the remaining service life of corroded cast iron pipes, it is imperative to understand the mechanisms of corrosion over a long term and to develop models for pipe deterioration. Although many studies have been carried out to determine the corrosion behavior of cast iron, little research has been undertaken to understand how cast iron pipes behave over a longer time scale than hours, days, or weeks. The present paper intends to fill the gap regarding the long-term corrosion behaviour of cast iron pipes in the absence of historical data. In this paper, a comprehensive experimental program is presented in which the corrosion behaviour of three exservice pipes was thoroughly examined in three simulated service environments. It has been found in the paper that localised corrosion is the primary form of corrosion of cast iron water pipes. It has also been found that the microstructure of cast irons is a key factor that affects the corrosion behaviour of cast iron pipes. The paper concludes that long-term tests on corrosion behaviour of cast iron pipes can help develop models for corrosion-induced deterioration of the pipes for use in predicting the remaining service life of the pipes.

  19. Evaluation of biocide efficacy on microbiological induced corrosion of pipes and equipment from the 'process water system' of Embalse nuclear power plant (CNE)

    International Nuclear Information System (INIS)

    Forte Giacobone, A F; Burkart, A L; Pizarro, R; Rodriguez S; Belloni, M; Croatto, F; Ferrari, F; Herrera, C; Mendizabal, M; Montes, J; Rodriguez Aliciardi, M; Saucedo, R; Ovando, L

    2012-01-01

    In order to improve water quality, and mitigate recurrent bio corrosion phenomena affecting the components of the Process Water System of the CNE, a combined water treatment adding a commercial biocide product, based on bromide, to the currently injected chlorine was proposed. The aim of this study was to evaluate the effect of the added biocide on the kinetics of biofilm formation and growth, which is the precursor process to microbiological corrosion, and on the corrosion rates of carbon steel of pipes, heat exchanger shells and other system devices. For this purpose, a test bench was designed and built, reproducing the flow conditions at certain parts of the system. This facility was installed in the filtration shed of the Water Plant of the CNE. The test bench consisted of two parallel chambers, I and II, each in turn divided into a section for determining biofilm growth and corrosion rates of carbon steel coupons and another one to measure the kinetics of biofilm growth on stainless steel coupons. Both chambers received lake water chlorinated for 15 minutes each day. The chamber II received also the biocide. The corrosion rate in carbon steel coupons was evaluated by weight loss and Linear Polarization Resistance (LPR) measurements. The kinetics of biofilm growth on carbon steel coupons was measured using disruptive methods followed by quantification of the protein and carbohydrate content as an estimation of total biomase. The following bacterial groups were quantified through the dilution-extinction method: total aerobic bacteria, acid-producing bacteria, total anaerobic bacteria, sulfate reducing bacteria and bacteria precipitating iron and manganese. On the stainless steel coupons, the percent of coverage was evaluated by epi fluorescence microscopy. The corrosion rate results obtained both by weight loss as by LPR, showed no significant differences between both chambers, with and without biocide. Regarding the kinetics of biofilm growth on carbon steel

  20. Influence of heat treatment on corrosive resistance of concrete steels

    International Nuclear Information System (INIS)

    Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

    1998-01-01

    The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

  1. Corrosion control. 2. ed.

    International Nuclear Information System (INIS)

    Bradford, S.A.

    2001-01-01

    The purpose of this text is to train engineers and technologists not just to understand corrosion but to control it. Materials selection, coatings, chemical inhibitors, cathodic and anodic protection, and equipment design are covered in separate chapters. High-temperature oxidation is discussed in the final two chapters ne on oxidation theory and one on controlling oxidation by alloying and with coatings. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgical or environmental cells, and (3) stress-assisted corrosion. Corrosion is logically grouped according to mechanisms rather than arbitrarily separated into different types of corrosion as if they were unrelated. For those university students and industry personnel who approach corrosion theory very hesitantly, this text will present the electrochemical reactions responsible for corrosion summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is also explained in detail, the electrochemical processes become obvious. For those who want a text stripped bare of electrochemical theory, several noted sections can be omitted without loss of continuity. However, the author has presented the material in such a manner that these sections are not beyond the abilities of any high school graduate who is interested in technology

  2. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  3. A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

    Science.gov (United States)

    Xu, Chen; Li, Zhiyuan; Jin, Weiliang

    2013-09-30

    The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

  4. A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

    Directory of Open Access Journals (Sweden)

    Weiliang Jin

    2013-09-01

    Full Text Available The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

  5. Use of cyclic current reversal polarization voltammetry for investigating the relationship between corrosion resistance and heat-treatment induced variations in microstructures of 400 C martensitic stainless steels

    Science.gov (United States)

    Ambrose, John R.

    1992-01-01

    Software for running a cyclic current reversal polarization voltammagram has been developed for use with a EG&G Princeton Applied Research Model 273 potentiostat/galvanostat system. The program, which controls the magnitude, direction and duration of an impressed galvanostatic current, will produce data in ASCII spreadsheets (Lotus, Quattro) for graphical representation of CCRPV voltammograms. The program was used to determine differences in corrosion resistance of 440 C martenstic stainless steel produced as a result of changes in microstructure effected by tempering. It was determined that tempering at all temperatures above 400 F resulted in increased polarizability of the material, with the increased likelihood that pitting would be initiated upon exposure to marine environments. These results will be used in development of remedial procedures for lowering the susceptibility of these alloys toward the stress corrosion cracking experienced in bearings used in high pressure oxygen turbopumps used in the main engines of space shuttle orbiters.

  6. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D [Sedco Forex, Montrouge (France); Edwards, R [Schlumberger Well Services, Columbus, OH (United States); Hayman, A [Etudes et Productions Schlumberger, Clamart (France); Hill, D [Schlumberger Dowell, Tulsa, OK (United States); Mehta, S [Schlumberger Dowell, St. Austell (United Kingdom); Semerad, T [Mobil Oil Indonesia, Inc., Sumatra (Indonesia)

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  7. Corrosion of steel in concrete

    International Nuclear Information System (INIS)

    Preece, C.M.

    1982-10-01

    A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

  8. Corrosion evaluation technology

    International Nuclear Information System (INIS)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo.

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of ± 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs

  9. Aluminum Corrosion and Turbidity

    International Nuclear Information System (INIS)

    Longtin, F.B.

    2003-01-01

    Aluminum corrosion and turbidity formation in reactors correlate with fuel sheath temperature. To further substantiate this correlation, discharged fuel elements from R-3, P-2 and K-2 cycles were examined for extent of corrosion and evidence of breaking off of the oxide film. This report discusses this study

  10. Demystifying Controlling Copper Corrosion

    Science.gov (United States)

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  11. Archaeological analogs and corrosion

    International Nuclear Information System (INIS)

    David, D.

    2008-01-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  12. Erosion and erosion-corrosion

    International Nuclear Information System (INIS)

    Isomoto, Yoshinori

    2008-01-01

    It is very difficult to interpret the technical term of erosion-corrosion' which is sometimes encountered in piping systems of power plants, because of complicated mechanisms and several confusing definitions of erosion-corrosion phenomena. 'FAC (flow accelerated corrosion)' is recently introduced as wall thinning of materials in power plant systems, as a representative of 'erosion-corrosion'. FAC is, however, not necessarily well understood and compared with erosion-corrosion. This paper describes firstly the origin, definition and fundamental understandings of erosion and erosion-corrosion, in order to reconsider and reconfirm the phenomena of erosion, erosion-corrosion and FAC. Next, typical mapping of erosion, corrosion, erosion-corrosion and FAC are introduced in flow velocity and environmental corrosiveness axes. The concept of damage rate in erosion-corrosion is finally discussed, connecting dissolution rate, mass transfer of metal ions in a metal oxide film and film growth. (author)

  13. Exploratory shaft liner corrosion estimate

    International Nuclear Information System (INIS)

    Duncan, D.R.

    1985-10-01

    An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

  14. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    Energy Technology Data Exchange (ETDEWEB)

    Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  15. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    International Nuclear Information System (INIS)

    Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

    2015-01-01

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM

  16. Corrosion fatigue of steels

    International Nuclear Information System (INIS)

    Spaehn, H.; Wagner, G.H.

    1976-01-01

    Corrosion fatigue phenomena can be classified into two main groups according to the electrochemical state of the metal surface in the presence of electrolytes: the active and the passive state with an important sub-group of corrosion fatigue in the unstable passive state. The allowable stress for structures exposed to the conjoint action of corrosion and fatigue is influenced by many factors: kind of media, number of cycles, frequency, mean stress, size, notches, loading mode, alloy composition and mechanical strength. A critical literature review shows contradictory results if a classification by the electrochemical surface state is not applied. Case histories and counter measures illustrate the practical importance of corrosion fatigue in many branches of industry as well as the urgent need for a better knowledge about the mutual influence of the phenomena to get rules by which the engineer can appraise the risk of corrosion fatigue. (orig.) [de

  17. Corrosion aspects of steel radioactive waste containers in cementitious materials

    International Nuclear Information System (INIS)

    Smart, Nick

    2012-01-01

    Nick Smart from Serco, UK, gave an overview of the effects of cementitious materials on the corrosion of steel during storage and disposal of various low- and intermediate-level radioactive wastes. Steel containers are often used as an overpack for the containment of radioactive wastes and are routinely stored in an open atmosphere. Since this is an aerobic and typically humid environment, the steel containers can start to corrode whilst in storage. Steel containers often come into contact with cementitious materials (e.g. grout encapsulants, backfill). An extensive account of different steel container designs and of steel corrosion mechanisms was provided. Steel corrosion rates under conditions buffered by cementitious materials have been evaluated experimentally. The main conclusion was that the cementitious environment generally facilitates the passivation of steel materials. Several general and localised corrosion mechanisms need to be considered when evaluating the performance of steel containers in cementitious environments, and environmental thresholds can be defined and used with this aim. In addition, the consequences of the generation of gaseous hydrogen by the corrosion of carbon steel under anoxic conditions must be taken into account. Discussion of the paper included: Is crevice corrosion really significant in cementitious systems? Crevice corrosion is unlikely in the cementitious backfill considered because it will tend to neutralise any acidic conditions in the crevice. What is the role of microbially-induced corrosion (MIC) in cementitious systems? Microbes are likely to be present in a disposal facility but their effect on corrosion is uncertain

  18. A strain-mediated corrosion model for bioabsorbable metallic stents.

    Science.gov (United States)

    Galvin, E; O'Brien, D; Cummins, C; Mac Donald, B J; Lally, C

    2017-06-01

    This paper presents a strain-mediated phenomenological corrosion model, based on the discrete finite element modelling method which was developed for use with the ANSYS Implicit finite element code. The corrosion model was calibrated from experimental data and used to simulate the corrosion performance of a WE43 magnesium alloy stent. The model was found to be capable of predicting the experimentally observed plastic strain-mediated mass loss profile. The non-linear plastic strain model, extrapolated from the experimental data, was also found to adequately capture the corrosion-induced reduction in the radial stiffness of the stent over time. The model developed will help direct future design efforts towards the minimisation of plastic strain during device manufacture, deployment and in-service, in order to reduce corrosion rates and prolong the mechanical integrity of magnesium devices. The need for corrosion models that explore the interaction of strain with corrosion damage has been recognised as one of the current challenges in degradable material modelling (Gastaldi et al., 2011). A finite element based plastic strain-mediated phenomenological corrosion model was developed in this work and was calibrated based on the results of the corrosion experiments. It was found to be capable of predicting the experimentally observed plastic strain-mediated mass loss profile and the corrosion-induced reduction in the radial stiffness of the stent over time. To the author's knowledge, the results presented here represent the first experimental calibration of a plastic strain-mediated corrosion model of a corroding magnesium stent. Copyright © 2017 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  19. Corrosion of titanium alloys in high temperature near anaerobic seawater

    International Nuclear Information System (INIS)

    Pang, Jianjun; Blackwood, Daniel J.

    2016-01-01

    Highlights: • In absence of CO 2 Ti grades 2 and 5 suffer crevice corrosion at temperatures 80 °C and 200 °C. • For Ti grade 5 crevice corrosion can occur as low as 80 °C in the presence of CO 2 . • Ti grade 7 is immune to crevice corrosion in test conditions. • All grades resistant to SCC and pitting in presence of CO 2 . • Rare earth yttrium additions below 0.2 wt%. for improved mechanical properties are detrimental to corrosions performance. • Analysis of threat of hydrogen induced cracking suggest this is not a threat at a deepsea well head. - Abstract: Grades 2, 5 and Grade 7 were investigated in near anaerobic (<1 ppm oxygen) seawater up to 200 °C with and without CO 2 . All three grades were found to resist stress corrosion cracking and pitting corrosion. Grades 2 and 5 suffer crevice corrosion at temperatures 80 °C and 200 °C respectively. In the presence of CO 2 Grade 5 becomes more vulnerable to crevice corrosion, with attack starting at 80 °C with preferential dissolution of the beta phase. An analysis of the threat of hydrogen induced cracking leads to the conclusion that this was not a likely threat to any of the Ti alloys investigated.

  20. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  1. Stress corrosion crack growth in unirradiated zircaloy

    International Nuclear Information System (INIS)

    Pettersson, K.

    1978-10-01

    Experimental techniques suitable for the determination of stress corrosion crack growth rates in irradiated Zircaloy tube have been developed. The techniques have been tested on unirradiated. Zircaloy and it was found that the results were in good agreement with the results of other investigations. Some of the results were obtained at very low stress intensities and the crack growth rates observed, gave no indication of the existance of a K sub(ISCC) for iodine induced stress corrosion cracking in Zircaloy. This is of importance both for fuel rod behavior after a power ramp and for long term storage of spent Zircaloy-clad fuel. (author)

  2. Understanding the Risk of Chloride Induced Stress Corrosion Cracking of Interim Storage Containers for the Dry Storage of Spent Nuclear Fuel: Evolution of Brine Chemistry on the Container Surface

    International Nuclear Information System (INIS)

    Enos, David; Bryan, Charles R.

    2015-01-01

    Although the susceptibility of austenitic stainless steels to chloride-induced stress corrosion cracking is well known, uncertainties exist in terms of the environmental conditions that exist on the surface of the storage containers. While a diversity of salts is present in atmospheric aerosols, many of these are not stable when placed onto a heated surface. Given that the surface temperature of any container storing spent nuclear fuel will be well above ambient, it is likely that salts deposited on its surface may decompose or degas. To characterize this effect, relevant single and multi-salt mixtures are being evaluated as a function of temperature and relative humidity to establish the rates of degassing, as well as the likely final salt and brine chemistries that will remain on the canister surface.

  3. Understanding the Risk of Chloride Induced Stress Corrosion Cracking of Interim Storage Containers for the Dry Storage of Spent Nuclear Fuel: Evolution of Brine Chemistry on the Container Surface.

    Energy Technology Data Exchange (ETDEWEB)

    Enos, David; Bryan, Charles R.

    2015-10-01

    Although the susceptibility of austenitic stainless steels to chloride-induced stress corrosion cracking is well known, uncertainties exist in terms of the environmental conditions that exist on the surface of the storage containers. While a diversity of salts is present in atmospheric aerosols, many of these are not stable when placed onto a heated surface. Given that the surface temperature of any container storing spent nuclear fuel will be well above ambient, it is likely that salts deposited on its surface may decompose or degas. To characterize this effect, relevant single and multi-salt mixtures are being evaluated as a function of temperature and relative humidity to establish the rates of degassing, as well as the likely final salt and brine chemistries that will remain on the canister surface.

  4. Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65

    International Nuclear Information System (INIS)

    Diaz S, A.; Gonzalez F, E.; Arganis J, C.; Luna C, P.; Carapia M, L.

    2004-01-01

    In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

  5. Corrosion in power industry

    International Nuclear Information System (INIS)

    Ventakeshwarlu, K.S.

    1979-01-01

    A brief account of the problem areas encountered as a result of corrosion in the electrical power industry including nuclear power industry is given and some of the measures contemplated and/or implemented to control corrosion are outlined. The corrosion problems in the steam generators and cladding tubes of the nuclear power plant have an added dimension of radioactivation which leads to contamination and radiation field. Importance of monitoring water quality and controlling water chemistry by addition of chemicals is emphasised. (M.G.B.)

  6. Corrosion of reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1963-01-15

    Much operational experience and many experimental results have accumulated in recent years regarding corrosion of reactor materials, particularly since the 1958 Geneva Conference on the Peaceful Uses of Atomic Energy, where these problems were also discussed. It was, felt that a survey and critical appraisal of the results obtained during this period had become necessary and, in response to this need, IAEA organized a Conference on the Corrosion of Reactor Materials at Salzburg, Austria (4-9 June 1962). It covered many of the theoretical, experimental and engineering problems relating to the corrosion phenomena which occur in nuclear reactors as well as in the adjacent circuits

  7. Interaction between corrosion crack width and steel loss in RC beams corroded under load

    International Nuclear Information System (INIS)

    Malumbela, Goitseone; Alexander, Mark; Moyo, Pilate

    2010-01-01

    This paper presents results and discussions on an experimental study conducted to relate the rate of widening of corrosion cracks with the pattern of corrosion cracks as well as the level of steel corrosion for RC beams (153 x 254 x 3000 mm) that were corroded whilst subjected to varying levels of sustained loads. Steel corrosion was limited to the tensile reinforcement and to a length of 700 mm at the centre of the beams. The rate of widening of corrosion cracks as well as strains on uncracked faces of RC beams was constantly monitored during the corrosion process, along the corrosion region and along other potential cracking faces of beams using a demec gauge. The distribution of the gravimetric mass loss of steel along the corrosion region was measured at the end of the corrosion process. The results obtained showed that: the rate of widening of each corrosion crack is dependent on the overall pattern of the cracks whilst the rate of corrosion is independent of the pattern of corrosion cracks. A mass loss of steel of 1% was found to induce a corrosion crack width of about 0.04 mm.

  8. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure....

  9. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  10. Microbiological Corrosion in Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    O. Medina–Custodio

    2009-01-01

    Full Text Available The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism . The chemical reactions generate ions transfer, this validate the use of electrochemical techniques for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days we restudied. Polarization resistance (Rp and Electrochemical Impedance Spectroscopy (EIS techniques we re applied to determine the corrosivity of the systems. The results show a greater corrosive effect of abiotic system, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surfaces coupons by using Scanning Electron Microscopy (SEM technique. A possible mechanism based on Evans – Tafel graph is proposed to explain inhibitor microorganism effect.

  11. Corrosion resistance of tantalum base alloys

    International Nuclear Information System (INIS)

    Gypen, L.A.; Brabers, M.; Deruyttre, A.

    1984-01-01

    The corrosion behaviour of substitutional Ta-Mo, Ta-W, Ta-Nb, Ta-Hf, Ta-Zr, Ta-Re, Ta-Ni, Ta-V, Ta-W-Mo, Ta-W-Nb, Ta-W-Hf and Ta-W-Re alloys has been investigated in various corrosive media, i.e. (1) concentrated sulfuric acid at 250 0 C and 200 0 C, (2) boiling hydrochloric acid of azeotropic composition, (3) concentrated hydrochloric acid at 150 0 C under pressure, (4) HF-Containing solutions and (5) 0.5% H 2 SO 4 at room temperature (anodisation). In highly corrosive media such as concentrated H 2 SO 4 at 250 0 C and concentrated HCl at 150 0 C tantalum is hydrogen embrittled, probably by stress induced precipitation of β-hydride. Both corrosion rate and hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C are strongly influenced by alloying elements. Small alloying additions of either Mo or Re decrease the corrosion rate and the hydrogen embrittlement, while Hf has the opposite effect. Hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C is completely eliminated by alloying Ta with 1 to 3 at % Mo (0.5 to 1.5 wt % Mo). These results can be explained in terms of oxygen deficiency of the Ta 2 O 5 film and the electronic structure of these alloys. (orig.) [de

  12. Corrosion of valve metals

    International Nuclear Information System (INIS)

    Draley, J.E.

    1976-01-01

    A general survey related to the corrosion of valve metals or film-forming metals. The way these metals corrode with some general examples is described. Valve metals form relatively perfect oxide films with little breakdown or leakage when anodized

  13. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    Electronic control units, power modules, and consumer electronics are used today in a wide variety of varying climatic conditions. Varying external climatic conditions of temperature and humidity can cause an uncontrolled local climate inside the device enclosure. Uncontrolled humidity together...... and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...

  14. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2009-01-01

    species grow as multicel- lular filaments called hyphae forming a mycelium, some fungal species also grow as single cells. Sexual and asexual...reinforced fluorinated 18 MICROBIOLOGICALLY INFLUENCED CORROSION polyimide composites due to hyphae penetration into resin interiors. The

  15. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system...... with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO2 corrosion is shown in chapter 5 and possible extensions of the models...... and validated against heat capacity data. The model is also fitted to experimental data produced and shown in chapter 8 for SLE in the Na2CO3-NaHCO3-MEG-H2O system. The application of the above model is shown in chapter 9. Here the thermodynamic correction factors are calculated. These show how the diffusion...

  16. BWR steel containment corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Tan, C.P.; Bagchi, G.

    1996-04-01

    The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

  17. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  18. Corrosion of reinforcement bars in steel ibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe

    and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...... of concrete, which is known to affect the corrosion process of embedded reinforcement. The work concerning the impact of steel fibres on initiation and propagation of cracks was linked to corrosion initiation and propagation of embedded reinforcement bars via additional studies. Cracks in the concrete cover...... are known to alter the ingress rate of depassivating substances and thereby influence the corrosion process. The Ph.D. study covered numerical as well as experimental studies. Electrochemically passive steel fibres are electrically isolating thus not changing the electrical resistivity of concrete, whereas...

  19. Hoge afvoeren van enige Nederlandse stroomgebieden

    NARCIS (Netherlands)

    Jager, de A.W.

    1965-01-01

    The relation between precipitation and runoff hydrographs during winter periods with heavy rainfall showed an almost constant base flow and high peaks of runoff.

    Hydrographs of various basins were analysed by runoff characteristics, in which the following parameters occurred: the percentage of the

  20. Enige aanvullingen op de Flora van Vlieland

    NARCIS (Netherlands)

    Gadella, T.W.J.

    1976-01-01

    The author reports the occurrence of Veronica hederifolia L. (2n = 54) and of Ornithogalum umbellatum L. (2n = 27, 2n = 45) on the West Frisian Wadden island Vlieland. The pentaploids of O. umbellatum flower early and are many flowered, the triploids (2n = 27) are few flowered and flower later. The

  1. Jarowisatie bij enige groente- en aanverwante gewassen

    NARCIS (Netherlands)

    Wiebosch, W.A.

    1965-01-01

    The influence of seed chilling on the flower and seed formation of some vegetable and related crops was studied. The seed was germinated and then cooled almost to 0°C so that it was still suited to mechanical sowing, a prerequisite if the technique were to be used in practice. This treatment was

  2. Stress corrosion cracking and dealloying of copper-gold alloy in iodine vapor

    International Nuclear Information System (INIS)

    Galvez, M.F.; Bianchi, G.L.; Galvele, J.R.

    1993-01-01

    The susceptibility to stress corrosion cracking of copper-gold alloy in iodine vapor was studied and the results were analyzed under the scope of the surface mobility stress corrosion cracking mechanism. The copper-gold alloy undergoes stress corrosion cracking in iodine. Copper iodide was responsible of that behavior. The copper-gold alloy shows two processes in parallel: stress corrosion cracking and dealloying. As was predicted by the surface mobility stress corrosion cracking mechanism, the increase in strain rate induces an increase in the crack propagation rate. (Author)

  3. Corrosion of beryllium

    International Nuclear Information System (INIS)

    Mueller, J.J.; Adolphson, D.R.

    1987-01-01

    The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

  4. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

  5. Structural Effects of Reinforced Concrete Beam Due to Corrosion

    Science.gov (United States)

    Noh, Hamidun Mohd; Idris, Nur'ain; Noor, Nurazuwa Md; Sarpin, Norliana; Zainal, Rozlin; Kasim, Narimah

    2018-03-01

    Corrosion of steel in reinforced concrete is one of the main issues among construction stakeholders. The main consequences of steel corrosion include loss of cross section of steel area, generation of expansive pressure which caused cracking of concrete, spalling and delaminating of the concrete cover. Thus, it reduces the bond strength between the steel reinforcing bar and concrete, and deteriorating the strength of the structure. The objective of this study is to investigate the structural effects of corrosion damage on the performance of reinforced concrete beam. A series of corroded reinforced concrete beam with a corrosion rate of 0%, 20% and 40% of rebar corrosion is used in parametric study to assess the influence of different level of corrosion rate to the structural performance. As a result, the used of interface element in the finite element modelling predicted the worst case of corrosion analysis since cracks is induced and generate at this surface. On the other hand, a positive linear relationship was sketched between the increase of expansive pressure and the corrosion rate. Meanwhile, the gradient of the graph is decreased with the increase of steel bar diameter. Furthermore, the analysis shows that there is a significant effect on the load bearing capacity of the structure where the higher corrosion rate generates a higher stress concentration at the mid span of the beam. This study could predict the residual strength of reinforced concrete beam under the corrosion using the finite element analysis. The experimental validation is needed on the next stage to investigate the quantitative relation between the corrosion rate and its influence on the mechanical properties.

  6. Corrosion and anticorrosion. Industrial practice

    International Nuclear Information System (INIS)

    Beranger, G.; Mazille, H.

    2002-01-01

    This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

  7. Relationship between corrosion and the biological sulfur cycle: A review

    Energy Technology Data Exchange (ETDEWEB)

    Little, B.J.; Ray, R.I.; Pope, R.K.

    2000-04-01

    Sulfur and sulfur compounds can produce pitting, crevice corrosion, dealloying, stress corrosion cracking, and stress-oriented hydrogen-induced cracking of susceptible metals and alloys. Even though the metabolic by-products of the biological sulfur cycle are extremely corrosive, there are no correlations between numbers and types of sulfur-related organisms and the probability or rate of corrosion, Determination of specific mechanisms for corrosion caused by microbiologically mediated oxidation and reduction of sulfur and sulfur compounds is complicated by the variety of potential metabolic-energy sources and by-products; the coexistence of reduced and oxidized sulfur species; competing reactions with inorganic and organic compounds; and the versatility and adaptability of microorganisms in biofilms. The microbial ecology of sulfur-rich environments is poorly understood because of the association of aerobes and anaerobes and the mutualism or succession of heterotrophs to autotrophs. The physical scale over which the sulfur cycle influences corrosion varies with the environment. The complete sulfur cycle of oxidation and reduction reactions can take place in macroenvironments, including sewers and polluted harbors, or within the microenvironment of biofilms. In this review, reactions of sulfur and sulfur compounds resulting in corrosion were discussed in the context of environmental processes important to corrosion.

  8. Chemical degradation of selected Zn-based corrosion products induced by C{sub 60} cluster, Ar cluster and Ar{sup +} ion sputtering in the focus of X-ray photoelectron spectroscopy (XPS)

    Energy Technology Data Exchange (ETDEWEB)

    Steinberger, R., E-mail: roland.steinberger@jku.at [Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria); Sicking, J., E-mail: jens.sicking@bayer.com [Bayer AG, Engineering & Technology, Applied Physics, Chempark Building E 41, 51368 Leverkusen (Germany); Weise, J., E-mail: juliane.weise@physik.tu-freiberg.de [Institut für Experimentelle Physik, TU Bergakademie Freiberg, Leipziger Straße 23, 09599 Freiberg (Germany); Duchoslav, J., E-mail: jiri.duchoslav@jku.at [Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria); Greunz, T., E-mail: theresia.greunz@jku.at [Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria); Meyer, D.C., E-mail: Dirk-Carl.Meyer@physik.tu-freiberg.de [Institut für Experimentelle Physik, TU Bergakademie Freiberg, Leipziger Straße 23, 09599 Freiberg (Germany); Stifter, D., E-mail: david.stifter@jku.at [Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University Linz, Altenberger Straße 69, 4040 Linz (Austria)

    2017-05-01

    Highlights: • XPS investigations for various sputter concepts on Zn-based corrosions products. • Direct comparison of induced chemical damage for ion and cluster sputtering. • Azimuthal rotation or heavy projectile bombardment was not found to be beneficial. • Ar cluster etching is rated as unsuitable for surface cleaning or depth profiling. • C{sub 60} and Ar{sup +} are applicable for sputtering when degradation is carefully considered. - Abstract: Monoatomic ion sputtering is a common concept for surface sensitive analysis methods to clean surfaces prior investigation or to obtain information from deeper regions. However, severe damage of the materials – linked to preferential sputtering, ion implantation, atomic mixing and in worst case chemical degradation – can affect the validity of the analysis. Hence, the impact of C{sub 60} cluster etching, furthermore, of Ar{sup +} ion bombardment with and without azimuthal sample rotation and also the application of heavy projectiles (Xe{sup +} ions) was investigated to find a concept, which is less destructive or with less critical influence on the chemical nature of the investigated materials. In this work the focus is set on hydrozincite and zinc oxide, two common corrosion products of Zn-based coatings. As a main point, all the obtained results from (i) Ar{sup +} ion, (ii) Ar cluster, and (iii) C{sub 60} cluster etching on the degradation kinetics of hydrozincite were compared with respect to the reached sputter depth. In addition, the sputter rate of all three methods was experimentally determined for ZnO. In total, fully non-destructive conditions could not be found, but valuable knowledge on the type and rate of degradation, which is essential to choose the most suited sputter concept.

  9. The Tension and Puncture Properties of HDPE Geomembrane under the Corrosion of Leachate.

    Science.gov (United States)

    Xue, Qiang; Zhang, Qian; Li, Zhen-Ze; Xiao, Kai

    2013-09-17

    To investigate the gradual failure of high-density polyethylene (HDPE) geomembrane as a result of long-term corrosion, four dynamic corrosion tests were conducted at different temperatures and durations. By combining tension and puncture tests, we systematically studied the variation law of tension and puncture properties of the HDPE geomembrane under different corrosion conditions. Results showed that tension and puncture failure of the HDPE geomembrane was progressive, and tensile strength in the longitudinal grain direction was evidently better than that in the transverse direction. Punctures appeared shortly after puncture force reached the puncture strength. The tensile strength of geomembrane was in inversely proportional to the corrosion time, and the impact of corrosion was more obvious in the longitudinal direction than transverse direction. As corrosion time increased, puncture strength decreased and corresponding deformation increased. As with corrosion time, the increase of corrosion temperature induced the decrease of geomembrane tensile strength. Tensile and puncture strength were extremely sensitive to temperature. Overall, residual strength had a negative correlation with corrosion time or temperature. Elongation variation increased initially and then decreased with the increase in temperature. However, it did not show significant law with corrosion time. The reduction in puncture strength and the increase in puncture deformation had positive correlations with corrosion time or temperature. The geomembrane softened under corrosion condition. The conclusion may be applicable to the proper designing of the HDPE geomembrane in landfill barrier system.

  10. Surface films and corrosion of copper

    International Nuclear Information System (INIS)

    Hilden, J.; Laitinen, T.; Maekelae, K.; Saario, T.; Bojinov, M.

    1999-03-01

    In Sweden and Finland the spent nuclear fuel is planned to be encapsulated in cast iron canisters that have an outer shield made of copper. The copper shield is responsible for the corrosion protection of the canister construction. General corrosion of the copper is not expected to be the limiting factor in the waste repository environment when estimating the life-time of the canister construction. However, different forms of localised corrosion, i.e. pitting, stress corrosion cracking, or environmentally assisted creep fracture may cause premature failure of the copper shield. Of the probable constituents in the groundwater, nitrites, chlorides, sulphides and carbonates have been suggested to promote localised corrosion of copper. The main assumption made in planning this research program is that the surface films forming on copper in the repository environment largely determine the susceptibility of copper to the different forms of localised corrosion. The availability of reactants, which also may become corrosion rate limiting, is investigated in several other research programs. This research program consists of a set of successive projects targeted at characterising the properties of surface films on copper in repository environment containing different detrimental anions. A further aim was to assess the significance of the anion-induced changes in the stability of the oxide films with regard to localised corrosion of copper. This report summarises the results from a series of investigations on properties of surface films forming on copper in water of pH = 8.9 at temperature of 80 deg C and pressure of 2 MPa. The main results gained so far in this research program are as follows: The surface films forming on copper in the thermodynamic stability region of monovalent copper at 80 deg C consist of a bulk part (about 1 mm thick) which is a good ionic and electronic conductor, and an outer, interfacial layer (0.001 - 0.005 mm thick) which shows p-type semiconductor

  11. Evaluation of corrosive behavior of SAE 5155 by corrosion environment

    International Nuclear Information System (INIS)

    An, Jae Pil; Park, Keyung Dong

    2005-01-01

    In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

  12. TRU drum corrosion task team report

    Energy Technology Data Exchange (ETDEWEB)

    Kooda, K.E.; Lavery, C.A.; Zeek, D.P.

    1996-05-01

    During routine inspections in March 1996, transuranic (TRU) waste drums stored at the Radioactive Waste Management Complex (RWMC) were found with pinholes and leaking fluid. These drums were overpacked, and further inspection discovered over 200 drums with similar corrosion. A task team was assigned to investigate the problem with four specific objectives: to identify any other drums in RWMC TRU storage with pinhole corrosion; to evaluate the adequacy of the RWMC inspection process; to determine the precise mechanism(s) generating the pinhole drum corrosion; and to assess the implications of this event for WIPP certifiability of waste drums. The task team investigations analyzed the source of the pinholes to be Hcl-induced localized pitting corrosion. Hcl formation is directly related to the polychlorinated hydrocarbon volatile organic compounds (VOCs) in the waste. Most of the drums showing pinhole corrosion are from Content Code-003 (CC-003) because they contain the highest amounts of polychlorinated VOCs as determined by headspace gas analysis. CC-001 drums represent the only other content code with a significant number of pinhole corrosion drums because their headspace gas VOC content, although significantly less than CC-003, is far greater than that of the other content codes. The exact mechanisms of Hcl formation could not be determined, but radiolytic and reductive dechlorination and direct reduction of halocarbons were analyzed as the likely operable reactions. The team considered the entire range of feasible options, ranked and prioritized the alternatives, and recommended the optimal solution that maximizes protection of worker and public safety while minimizing impacts on RWMC and TRU program operations.

  13. TRU drum corrosion task team report

    International Nuclear Information System (INIS)

    Kooda, K.E.; Lavery, C.A.; Zeek, D.P.

    1996-05-01

    During routine inspections in March 1996, transuranic (TRU) waste drums stored at the Radioactive Waste Management Complex (RWMC) were found with pinholes and leaking fluid. These drums were overpacked, and further inspection discovered over 200 drums with similar corrosion. A task team was assigned to investigate the problem with four specific objectives: to identify any other drums in RWMC TRU storage with pinhole corrosion; to evaluate the adequacy of the RWMC inspection process; to determine the precise mechanism(s) generating the pinhole drum corrosion; and to assess the implications of this event for WIPP certifiability of waste drums. The task team investigations analyzed the source of the pinholes to be Hcl-induced localized pitting corrosion. Hcl formation is directly related to the polychlorinated hydrocarbon volatile organic compounds (VOCs) in the waste. Most of the drums showing pinhole corrosion are from Content Code-003 (CC-003) because they contain the highest amounts of polychlorinated VOCs as determined by headspace gas analysis. CC-001 drums represent the only other content code with a significant number of pinhole corrosion drums because their headspace gas VOC content, although significantly less than CC-003, is far greater than that of the other content codes. The exact mechanisms of Hcl formation could not be determined, but radiolytic and reductive dechlorination and direct reduction of halocarbons were analyzed as the likely operable reactions. The team considered the entire range of feasible options, ranked and prioritized the alternatives, and recommended the optimal solution that maximizes protection of worker and public safety while minimizing impacts on RWMC and TRU program operations

  14. Corrosion failure analysis as related to prevention of corrosion failures

    International Nuclear Information System (INIS)

    Suss, H.

    1977-10-01

    The factors and conditions which have contributed to many of the corrosion related service failures are discussed based on a review of actual case histories. The anti-corrosion devices which developed as a result of these failure analyses are reviewed, and the method which must be adopted and used to take advantage of the available corrosion prevention techniques is discussed

  15. EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE SHELL TANKS

    Energy Technology Data Exchange (ETDEWEB)

    BROWN MH

    2008-11-13

    Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program.

  16. EFFECTS OF CHEMISTRY AND OTHER VARIABLES ON CORROSION AND STRESS CORROSION CRACKING IN HANFORD DOUBLE-SHELL TANKS

    International Nuclear Information System (INIS)

    Brown, M.H.

    2008-01-01

    Laboratory testing was performed to develop a comprehensive understanding of the corrosivity of the tank wastes stored in Double-Shell Tanks using simulants primarily from Tanks 241-AP-105, 241-SY-103 and 241-AW-105. Additional tests were conducted using simulants of the waste stored in 241-AZ-102, 241-SY-101, 241-AN-107, and 241-AY-101. This test program placed particular emphasis on defining the range of tank waste chemistries that do not induce the onset of localized forms of corrosion, particularly pitting and stress corrosion cracking. This document summarizes the key findings of the research program

  17. Corrosion testing facilities in India

    International Nuclear Information System (INIS)

    Viswanathan, R.; Subramanian, Venu

    1981-01-01

    Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

  18. The corrosion pattern of reinforcement and its influence on serviceability of reinforced concrete members in chloride environment

    International Nuclear Information System (INIS)

    Zhang Ruijin; Castel, Arnaud; Francois, Raoul

    2009-01-01

    This paper deals with two corroded reinforcement concrete beams, which have been stored under sustained load in a chloride environment for 14 and 23 years respectively. The evolution of corrosion pattern of reinforcement and its influence on serviceability are studied. In chloride-induced corrosion process, corrosion cracking affects significantly the corrosion pattern. During the corrosion cracking initiation period, only local pitting corrosion occurs. At early stage of cracking propagation, localized pitting corrosion is still predominant as cracks widths are very small and cracks are not interconnected, but a general corrosion slowly develops as the cracks widen. At late cracking stage, interconnected cracking with wide width develops along large parts of the beam leading to a general corrosion pattern. Macrocells and microcells concepts are used for the interpretation of the results. Mechanical experiments and corrosion simulation tests are performed to clarify the influence of this corrosion pattern evolution on the serviceability of the beams (deflection increase). Experimental results show that, when the corrosion is localized (early cracking stage), the steel-concrete bond loss is the main factor affecting the beams serviceability. The local cross-section loss resulting from pitting attack does not significantly influence the deflection of the beam. When corrosion is generalized (late cracking stage), as the steel-concrete bond is already lost, the generalized steel cross-section reduction becomes the main factor affecting the beams serviceability. But, at this stage, the deflection increase is slower due to the low general corrosion rate.

  19. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    Science.gov (United States)

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release. Copyright © 2014 Elsevier Ltd. All rights reserved.

  20. Quantifying movements of corrosion products in reinforced concrete using x-ray attenuation measurements

    DEFF Research Database (Denmark)

    Pease, Bradley Justin; Michel, Alexander; Stang, Henrik

    2011-01-01

    Corrosion of steel reinforcement, embedded in concrete, may substantially degrade concrete structures due to the expansive nature of corrosion products. Expansion of corrosion products cause tensile stresses to develop and cracks to form in concrete. Extensive research has focused on corrosion...... of corrosion products move into the concrete without generating tensile stresses and cracks in the concrete. Typically, corrosion products are thought to occupy pores, interfacial defects, and/or air voids located near the concrete-steel interface and stresses develop only after filling of these pores. Further....... X-ray attenuation measurements are also capable of detecting cracks. Therefore, this approach provides a direct measurement of the amount and location of reinforcement corrosion products required to induce cracking. Results of a parametric investigation on the impact of water-to-cement ratio (0...

  1. Detection of simulated pitting corrosion and noises in crude oil storage tank by acoustic emission

    International Nuclear Information System (INIS)

    Shukri Mohd; Latif, N.A.; Azhar Mohd Sinin; Mohamad Daud; Abd Nasir Ibrahim

    2008-01-01

    The damage mechanisms associated with crude oil storage tanks can be complex and varied and include pitting corrosion due to presence of species such as sulphate reducing bacteria. Acoustic Emission (AE) could be used to characterise the pitting corrosion signal in crude oil storage tanks but it is extremely difficult to simulate the pitting corrosion in the laboratory using crude oil as electrolyte because crude oil is considered as non corrosive medium. In this study, induced current have been introduced onto a surface ASTM 516 steel as an electrical source to simulate the electrical noise produced during pitting corrosion process and AE sensor have been used to detect this current. It is found that AE system could detect AE signal release during current induction this current and is expected that if the exact simulation of the current magnitude produced during pitting corrosion process is made available, AE characterisation of pitting corrosion in such tank could be made possible. (Author)

  2. Acid corrosion inhibitor

    Energy Technology Data Exchange (ETDEWEB)

    Chen, N G

    1964-04-28

    An acid corrosion inhibitor is prepared by a 2-stage vacuum evaporation of effluents obtained from the ammonia columns of the coking oven plant. The effluent, leaving a scrubber in which the phenols are removed at a temperature of 98$C, passes through a quartz filter and flows into a heated chamber in which it is used for preheating a solution circulating through a vacuum unit, maintaining the temperature of the solution at 55$ to 60$C. The effluent enters a large tank in which it is boiled at 55$ to 60$C under 635 to 640 mm Hg pressure. Double evaporation of this solution yields a very effective acid corrosion inhibitor. Its corrosion-preventing effect is 97.9% compared with 90.1% for thiourea and 88.5% for urotropin under identical conditions.

  3. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  4. Corrosion Monitoring System

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Russ Braunling

    2004-10-31

    The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

  5. Stochastic theory of fatigue corrosion

    Science.gov (United States)

    Hu, Haiyun

    1999-10-01

    A stochastic theory of corrosion has been constructed. The stochastic equations are described giving the transportation corrosion rate and fluctuation corrosion coefficient. In addition the pit diameter distribution function, the average pit diameter and the most probable pit diameter including other related empirical formula have been derived. In order to clarify the effect of stress range on the initiation and growth behaviour of pitting corrosion, round smooth specimen were tested under cyclic loading in 3.5% NaCl solution.

  6. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  7. Rhenium corrosion in chloride melts

    International Nuclear Information System (INIS)

    Stepanov, A.D.; Shkol'nikov, S.N.; Vetyukov, M.M.

    1989-01-01

    The results investigating rhenium corrosion in chloride melts containing sodium, potassium and chromium ions by a gravimetry potentials in argon atmosphere in a sealing quarth cell are described. Rhenium corrosion is shown to be rather considerable in melts containing CrCl 2 . The value of corrosion rate depending on temperature is determined

  8. Accelerated cyclic corrosion tests

    Directory of Open Access Journals (Sweden)

    Prošek T.

    2016-06-01

    Full Text Available Accelerated corrosion testing is indispensable for material selection, quality control and both initial and residual life time prediction for bare and painted metallic, polymeric, adhesive and other materials in atmospheric exposure conditions. The best known Neutral Salt Spray (NSS test provides unrealistic conditions and poor correlation to exposures in atmosphere. Modern cyclic accelerated corrosion tests include intermittent salt spray, wet and dry phases and eventually other technical phases. They are able to predict the material performance in service more correctly as documented on several examples. The use of NSS should thus be restricted for quality control.

  9. Achievments of corrosion science and corrosion protection technology

    International Nuclear Information System (INIS)

    Fontana, M.; Stehjl, R.

    1985-01-01

    Problems of corrosion-mechanical strength of metals, effect of corrosive media on creep characteristics are presented. New concepts of the mechanism of corrosion cracking and its relation to hydrogen embrittlement are described. Kinetics and mechanism of hydrogen embrittlement effect on the process of corrosion cracking of different steels and alloys are considered. The dependence of such types of failure on various structural factors is shown. Data on corrosion cracking of high-strength aluminium and titanium alloys, mechanism of the processes and protective methods are given

  10. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  11. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

    2015-01-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  12. Timescale Correlation between Marine Atmospheric Exposure and Accelerated Corrosion Testing - Part 2

    Science.gov (United States)

    Montgomery, Eliza L.; Calle, Luz Marina; Curran, Jerome C.; Kolody, Mark R.

    2012-01-01

    Evaluation of metals to predict service life of metal-based structures in corrosive environments has long relied on atmospheric exposure test sites. Traditional accelerated corrosion testing relies on mimicking the exposure conditions, often incorporating salt spray and ultraviolet (UV) radiation, and exposing the metal to continuous or cyclic conditions similar to those of the corrosive environment. Their reliability to correlate to atmospheric exposure test results is often a concern when determining the timescale to which the accelerated tests can be related. Accelerated corrosion testing has yet to be universally accepted as a useful tool in predicting the long-term service life of a metal, despite its ability to rapidly induce corrosion. Although visual and mass loss methods of evaluating corrosion are the standard, and their use is crucial, a method that correlates timescales from accelerated testing to atmospheric exposure would be very valuable. This paper presents work that began with the characterization of the atmospheric environment at the Kennedy Space Center (KSC) Beachside Corrosion Test Site. The chemical changes that occur on low carbon steel, during atmospheric and accelerated corrosion conditions, were investigated using surface chemistry analytical methods. The corrosion rates and behaviors of panels subjected to long-term and accelerated corrosion conditions, involving neutral salt fog and alternating seawater spray, were compared to identify possible timescale correlations between accelerated and long-term corrosion performance. The results, as well as preliminary findings on the correlation investigation, are presented.

  13. Corrosion resistant cemented carbide

    International Nuclear Information System (INIS)

    Hong, J.

    1990-01-01

    This paper describes a corrosion resistant cemented carbide composite. It comprises: a granular tungsten carbide phase, a semi-continuous solid solution carbide phase extending closely adjacent at least a portion of the grains of tungsten carbide for enhancing corrosion resistance, and a substantially continuous metal binder phase. The cemented carbide composite consisting essentially of an effective amount of an anti-corrosion additive, from about 4 to about 16 percent by weight metal binder phase, and with the remaining portion being from about 84 to about 96 percent by weight metal carbide wherein the metal carbide consists essentially of from about 4 to about 30 percent by weight of a transition metal carbide or mixtures thereof selected from Group IVB and of the Periodic Table of Elements and from about 70 to about 96 percent tungsten carbide. The metal binder phase consists essentially of nickel and from about 10 to about 25 percent by weight chromium, the effective amount of an anti-corrosion additive being selected from the group consisting essentially of copper, silver, tine and combinations thereof

  14. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  15. Corrosion in seawater systems

    International Nuclear Information System (INIS)

    Henrikson, S.

    1988-01-01

    Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

  16. Corrosion resistant composite materials

    International Nuclear Information System (INIS)

    Ul'yanin, E.A.

    1986-01-01

    Foundations for corrosion-resistant composite materials design are considered with account of components compatibility. Fibrous and lamellar composites with metal matrix, dispersion-hardened steels and alloys, refractory metal carbides-, borides-, nitrides-, silicides-based composites are described. Cermet compositions and fields of their application, such as protective coatings for operation in agressive media at high temperatures, are presented

  17. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  18. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    International Nuclear Information System (INIS)

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

  19. Corrosion potential analysis system

    Science.gov (United States)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  20. Temporal patterning of the potential induced by localized corrosion of iron passivity in acid media. Growth and breakdown of the oxide film described in terms of a point defect model.

    Science.gov (United States)

    Sazou, Dimitra; Pavlidou, Maria; Pagitsas, Michael

    2009-10-21

    This work analyses the nature of temporal patterning of the anodic potential induced by chlorides during polarization of iron under current-controlled conditions in acid solutions. It is shown that potential oscillations emerged as a result of the local chloride attack of a thin oxide layer, which covers the iron surface in its passive state. The mechanism by which both the local oxide breakdown and the subsequent localized active dissolution (pitting) occur is explained by considering a point defect model (PDM) developed to describe the oxide growth and breakdown. According to the PDM, chlorides occupy oxygen vacancies resulting in the inhibition of oxide growth and autocatalytic generation of cation vacancies that destabilize the oxide layer. Simultaneous transformation of the outer surface of the inner oxide layer to non-adherent ferrous chloride or oxo-chloride species leads to a further thinning of the oxide layer and its lifting-on from the iron surface. The process repeats again yielding sustained oscillations of the anodic potential. Analysis of the oscillatory response obtained under current-controlled conditions as a function of either the current or the time allows the suggestion of a set of alternate diagnostic criteria, which might be used to characterize localized corrosion of iron in acid solutions.

  1. Mobile evaporator corrosion test results

    International Nuclear Information System (INIS)

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80 degrees C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either open-quotes satisfactoryclose quotes (2-20 mpy) or open-quotes excellentclose quotes (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment

  2. Numerical model of RC beam response to corrosion

    Science.gov (United States)

    German, Magdalena; Pamin, Jerzy

    2018-01-01

    The chloride-induced corrosion of reinforcement used to be represented by Tuutti's model with initiation and propagation phases. During the initiation phase chlorides penetrate the concrete cover and accumulate around reinforcement bars. The chloride concentration in concrete increases until it reaches a chloride threshold value, causing deterioration of the passive layer of reinforcement. Then the propagation phase begins. During the propagation phase steel has no natural anti-corrosion protection, a corrosion current flows and this induces the production of rust. A growing volume of corrosion products generates stresses in concrete, which leads to cracking, splitting, delamination and loss of strength. The mechanical response of RC elements to reinforcement corrosion has mostly been examined on the basis of a 2D cross-section analysis. However, with this approach it is not possible to represent both corrosion and static loading. In the paper a 3D finite element model of an RC beam with the two actions applied is presented. Rust is represented as an interface between steel and concrete, considering the volumetric expansion of rust.

  3. Concrete cover cracking due to uniform reinforcement corrosion

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Geiker, Mette Rica

    2013-01-01

    and reinforcement de-passivation is a frequently used limit state. The present paper investigates an alternative limit state: corrosion-induced cover cracking. Results from numerical simulations of concrete cover cracking due to reinforcement corrosion are presented. The potential additional service life...... is calculated using literature data on corrosion rate and Faraday’s law. The parameters varied comprise reinforcement diameter, concrete cover thickness and concrete material properties, viz. concrete tensile strength and ductility (plain concrete and fibre reinforced concrete). Results obtained from......Service life design (SLD) is an important tool for civil engineers to ensure that the structural integrity and functionality of the structure is not compromised within a given time frame, i.e. the service life. In SLD of reinforced concrete structures, reinforcement corrosion is of major concern...

  4. Evaluation of austenitic stainless steels for transpassive corrosion by metal purification technology. Synergistic effect of Si and P on intergranular corrosion of Fe-18Cr-14Ni alloys

    International Nuclear Information System (INIS)

    Mayuzumi, Masami; Ohta, Joji; Kako, Kenji; Kawakami, Eishi

    2001-01-01

    The synergistic effect of Si, Mn, C, P, and S on the transpassive corrosion of HP18Cr-14Ni alloys was studied in 13N nitric acid. The specimens were fabricated using a cold crucible method in a high-vacuum chamber to reduce contamination. The additions of Si<1% and Mn<2% had no effect on the corrosion behavior of HP18Cr-14Ni alloys, and the addition of Si<1% also had no effect on the corrosion behavior of HP18Cr-14Ni-1Mn alloys, although 1% Si induced intergranular corrosion in both the alloys. Thus, HP18Cr-14Ni-1Mn-0.5Si alloys were selected to evaluate the effects of C, P and S (100 ppm each). The addition of P, and the co-addition of C, P, and S to HP18Cr-14Ni-1Mn-0.5Si induced intergranular corrosion of the same degree in the solution annealed condition. This result suggests the synergistic effect of Si and P to induce intergranular corrosion, since the single addition of Si or P to this level did not lead to intergranular corrosion of HP18Cr-14Ni alloys. HP18Cr-14Ni-1Mn-0.5Si alloys containing C, P, and S at the 100 ppm level each showed superior corrosion resistance compared to a commercial Type 304L in 13N nitric acid. (author)

  5. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  6. Stress corrosion and corrosion fatigue crack growth monitoring in metals

    International Nuclear Information System (INIS)

    Senadheera, T.; Shipilov, S.A.

    2003-01-01

    Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

  7. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  8. Proceedings: 1991 EPRI workshop on secondary-side intergranular corrosion mechanisms

    International Nuclear Information System (INIS)

    Partridge, M.J.; Zemitis, W.S.

    1992-08-01

    A workshop on ''Secondary-Side Intergranular Corrosion Mechanisms'' was organized by EPRI as an effort to give those working in this area an opportunity to share their results, ideas, and plans. Topics covered included: (1) caustic induced intergranular attack/stress corrosion cracking (IGA/IGSCC), (2) plant experience, (3) boric acid as an IGA/IGSCC remedial measure, (4) lead induced IGA/IGSCC, and (5) acid induced IGA/IGSCC

  9. Scanning reference electrode techniques in localized corrosion

    International Nuclear Information System (INIS)

    Isaacs, H.S.; Vyas, B.

    1979-04-01

    The principles, advantages, and implementations of scanning reference electrode techniques are reviewed. Data related to pitting, intergranular corrosion, welds and stress corrosion cracking are presented. The technique locates the position of localized corrosion and can be used to monitor the development of corrosion and changes in the corrosion rate under a wide range of conditions

  10. Corrosion control for low-cost reliability

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This conference was held September 19-24, 1993 in Houston, Texas to provide a forum for exchange of state-of-the-art information on corrosion. Topics of interest focus on the following: atmospheric corrosion; chemical process industry corrosion; high temperature corrosion; and corrosion of plant materials. Individual papers have been processed separately for inclusion in the appropriate data bases

  11. CHECWORKS integrated software for corrosion control

    International Nuclear Information System (INIS)

    Schefski, C.; Pietralik; Hazelton, T.

    1997-01-01

    CHECWORKS, a comprehensive software package for managing Flow-Accelerated Corrosion (FAC, also called erosion-corrosion and flow-assisted corrosion) concerns, is expanding to include other systems and other aspects of corrosion control in CANDU reactors. This paper will outline CHECWORKS applications at various CANDU stations and further plans for CHECWORKS to become a code for comprehensive corrosion control management. (author)

  12. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  13. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  14. Some radiation damage-stress corrosion synergisms in austenitic stainless steel

    International Nuclear Information System (INIS)

    Jones, R.H.

    1985-02-01

    Since radiolytic effects on stress corrosion cracking does not appear to be a major concern, an assessment of the effect of radiation induced microstructure and microchemistry changes on stress corrosion has been undertaken. The results of two of these evaluations: (1) radiation enhanced creep effects on crack growth rates; and (2) radiation enhanced grain boundary P segregation and IGSCC are reported in this paper

  15. Experimental investigations on macro cell corrosion in chloride-contaminated concrete

    NARCIS (Netherlands)

    Gulikers, J.J.W.

    1996-01-01

    Chloride-induced reinforcement corrosion in concrete is characterised by the action of so-called macrocells. The associated localised form of corrosion results from the strong electrochemical interaction between the relatively small pitting sites acting as anodes and the large passive steel areas

  16. The corrosion products in the coolant circuits of pressurized water nuclear power plants

    International Nuclear Information System (INIS)

    Darras, R.

    1983-01-01

    The characteristics of the corrosion products formed in the primary and secondary coolant circuits of light-water pressurized reactors are reviewed. The problem induced by the pollution of coolants and metallic surface are examined. Then, the recommendations to follow to minimize the disturbing effects of this pollution by the corrosion products are indicated [fr

  17. Anti-Corrosion Coating

    Science.gov (United States)

    1986-01-01

    SuperSpan RM 8000 is an anti-corrosion coating which effectively counteracts acid degradation, abrasive wear, and cracking in power industry facilities. It was developed by RM Industrial Products Company, Inc. with NERAC assistance. It had previously been necessary to shut down plants to repair or replace corroded duct-work in coal burning utilities. NASA-developed technology was especially useful in areas relating to thermoconductivity of carbon steel and the bonding characteristics of polymers. The product has sold well.

  18. Corrosion in power engineering

    International Nuclear Information System (INIS)

    1988-03-01

    The proceedings contain the full texts of 25 papers of which 10 fall under the INIS Subject Scope. They concern the problems of corrosion in WWER type nuclear power plants. The topics include structural materials and equipment of the primary and the secondary circuits of nuclear power plants, components used in disposal of spent nuclear fuel, sodium valves for fast reactors and basic study of the properties of materials used in nuclear power. (Z.M.). 12 figs., 6 tabs., 46 refs

  19. Air corrosion in storing

    International Nuclear Information System (INIS)

    Mazaudier, F.; Feron, D.; Baklouti, M.; Midoux, N.

    2001-01-01

    The air corrosiveness of a radioactive waste package has been estimated in a store inside which the environmental conditions are supposed to be rather close to the outside ones. It is expressed according to the ISO 9223 standard, from the humidification value and the amounts of sulfur dioxide and chlorine ions. A computer code has been perfected too; the thermal behaviour of the package can then been determined. (O.M.)

  20. Corrosion Protection of Aluminum

    Science.gov (United States)

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  1. Corrosion of copper in alkaline chloride environments

    International Nuclear Information System (INIS)

    King, F.

    2002-08-01

    result in passivation of the surface by a duplex Cu 2 S/CuS film. Increasing pH due to an alkaline plume will tend to enhance the passivity, because of the decrease in solubility of Cu 2 S. At the same time, pitting corrosion will become less likely, since the corrosion potential will shift to more-negative values and the pitting potential to more-positive values with increasing pH. As in sulphide-free environments, therefore, there appears to be little threat to the integrity of the canister from an increase in pore-water pH. In summary, an increase in pore-water pH due to an alkaline plume from cementitious material will induce passivation of the canister surface. The stability of the passive film, and its ability to prevent localised corrosion, are enhanced by increasing pH. In this regard, there appears to be little negative impact on the integrity of the canister from the use in the repository of cementitious materials with pore fluids in the pH range pH 12 -13

  2. Corrosion of copper in alkaline chloride environments

    Energy Technology Data Exchange (ETDEWEB)

    King, F. [Integrity Corrosion Consulting Ltd., Calgary (Canada)

    2002-08-01

    of anoxic conditions and an increase in pore-water sulphide concentration will result in passivation of the surface by a duplex Cu{sub 2}S/CuS film. Increasing pH due to an alkaline plume will tend to enhance the passivity, because of the decrease in solubility of Cu{sub 2}S. At the same time, pitting corrosion will become less likely, since the corrosion potential will shift to more-negative values and the pitting potential to more-positive values with increasing pH. As in sulphide-free environments, therefore, there appears to be little threat to the integrity of the canister from an increase in pore-water pH. In summary, an increase in pore-water pH due to an alkaline plume from cementitious material will induce passivation of the canister surface. The stability of the passive film, and its ability to prevent localised corrosion, are enhanced by increasing pH. In this regard, there appears to be little negative impact on the integrity of the canister from the use in the repository of cementitious materials with pore fluids in the pH range pH 12 -13.

  3. Corrosion of beryllium oxide

    International Nuclear Information System (INIS)

    Elston, J.; Caillat, R.

    1958-01-01

    Data are reported on the volatilization rate of beryllium oxide in moist air depending on temperature and water vapour concentration. They are concerned with powder samples or sintered shapes of various densities. For sintered samples, the volatilization rate is very low under the following conditions: - temperature: 1300 deg. C, - water vapour concentration in moist air: 25 g/m 3 , - flow rate: 12 I/hour corresponding to a speed of 40 m/hour on the surface of the sample. For calcinated powders (1300 deg. C), grain growth has been observed under a stream of moist air at 1100 deg. C. For instance, grain size changes from 0,5 to at least 2 microns after 500 hours of exposure at this temperature. Furthermore, results data are reported on corrosion of sintered beryllium oxide in pressurized water. At 250 deg. C, under a pressure of 40 kg/cm 2 water is very slightly corrosive; however, internal strains are revealed. Finally, some features on the corrosion in liquid sodium are exposed. (author) [fr

  4. Zircaloy-4 corrosion in PWR's

    International Nuclear Information System (INIS)

    Fyfitch, S.; Smalley, W.R.; Roberts, E.

    1985-01-01

    Zircaloy-4 waterside corrosion has been studied extensively in the nuclear industry for a number of years. Following the early crud-related corrosion failures in the Saxton test reactor, Westinghouse undertook numerous programs to minimize crud deposition on fuel rods in power reactors through primary coolant chemistry control. Modern plants today are operating with improved coolant chemistry guidelines, and crud deposition levels are very low in proportion to earlier experience. Zircaloy-4 corrosion under a variety of coolant chemistry, heat flux and exposure conditions has been studied extensively. Experience to date, even in relatively high coolant temperature plants, has indicated that -for both fuel cladding and structural components- Zircaloy-4 waterside corrosion performance has been excellent. Recognizing future industry trends, however, which will result in Zircaloy-4 being subjected to ever increasing corrosion duties, Westinghouse will continue accumulating Zircaloy-4 corrosion experience in large power plants. 13 refs.

  5. Nuclear corrosion science and engineering

    CERN Document Server

    2012-01-01

    Understanding corrosion mechanisms, the systems and materials they affect, and the methods necessary for accurately measuring their incidence is of critical importance to the nuclear industry for the safe, economic and competitive running of its plants. This book reviews the fundamentals of nuclear corrosion. Corrosion of nuclear materials, i.e. the interaction between these materials and their environments, is a major issue for plant safety as well as for operation and economic competitiveness. Understanding these corrosion mechanisms, the systems and materials they affect, and the methods to accurately measure their incidence is of critical importance to the nuclear industry. Combining assessment techniques and analytical models into this understanding allows operators to predict the service life of corrosion-affected nuclear plant materials, and to apply the most appropriate maintenance and mitigation options to ensure safe long term operation. This book critically reviews the fundamental corrosion mechani...

  6. Pipe Lines – External Corrosion

    Directory of Open Access Journals (Sweden)

    Dan Babor

    2008-01-01

    Full Text Available Two areas of corrosion occur in pipe lines: corrosion from the medium carried inside the pipes; corrosion attack upon the outside of the pipes (underground corrosion. Electrolytic processes are also involved in underground corrosion. Here the moisture content of the soil acts as an electrolyte, and the ions required to conduct the current are supplied by water-soluble salts (chlorides, sulfates, etc. present in the soil. The nature and amount of these soluble materials can vary within a wide range, which is seen from the varying electrical conductivity and pH (varies between 3 and 10. Therefore the characteristics of a soil will be an important factor in under-ground corrosion.

  7. Susceptibility to hydrogen-induced cracking in H2S corrosion environment of API 5L-X80 weld metal

    International Nuclear Information System (INIS)

    Hilton, J.; Fals, H. C.; Trevisan, R. E.

    2009-01-01

    The susceptibility to hydrogen-induced cracking in H 2 S environment of welded API X80 steel was studied. The flux cored arc welding (FCAW) process was employed with E71-T1 and E71-T8K6 wires. The welding parameters were kept constant, but the samples were welded using different preheat temperatures (room temperature and 100 degree centigrade). The gapped bead-on-plate (G-BOP) test was used. The specimens of modified G-BOP tests were exposed to an environment saturated in H 2 S, as recommended by the NACE TM0284 standard. The weld beads were characterized by optical microscopy and the level of residual hydrogen in the samples was measured. The fracture surface areas of hydrogen-induced cracking were calculated and the fracture mode was discussed. It was found that the preheating temperature of 100 degree centigrade was enough to avoid cracking, even in the presence of H 2 S. It was also found that the E71- T8K6 wire was more susceptible to cracking, and the typical mixed-mode fracture was predominant in all samples. (Author) 15 refs

  8. Accelerated Stress-Corrosion Testing

    Science.gov (United States)

    1986-01-01

    Test procedures for accelerated stress-corrosion testing of high-strength aluminum alloys faster and provide more quantitative information than traditional pass/fail tests. Method uses data from tests on specimen sets exposed to corrosive environment at several levels of applied static tensile stress for selected exposure times then subsequently tensile tested to failure. Method potentially applicable to other degrading phenomena (such as fatigue, corrosion fatigue, fretting, wear, and creep) that promote development and growth of cracklike flaws within material.

  9. Corrosion of fuel assembly materials

    International Nuclear Information System (INIS)

    Noe, M.; Frejaville, G.; Beslu, P.

    1985-08-01

    Corrosion of zircaloy-4 is reviewed in relation with previsions of improvement in PWRs performance: higher fuel burnup; increase coolant temperature, implying nucleate boiling on the hot clad surfaces; increase duration of the cycle due to load-follow operation. Actual knowledge on corrosion rates, based partly on laboratory tests, is insufficient to insure that external clad corrosion will not constitute a limitation to these improvements. Therefore, additional testing within representative conditions is felt necessary [fr

  10. Corrosion Monitors for Embedded Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-05-01

    We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

  11. Effects of annealing on tensile property and corrosion behavior of Ti-Al-Zr alloy

    International Nuclear Information System (INIS)

    Kim, Tae-Kyu; Choi, Byung-Seon; Jeong, Yong-Hwan; Lee, Doo-Jeong; Chang, Moon-Hee

    2002-01-01

    The effects of annealing on the tensile property and corrosion behavior of Ti-Al-Zr alloy were evaluated. The annealing in the temperature range from 500 to 800 deg. C for 1 h induced the growth of the grain and the precipitate sizes. The results of tensile tests at room temperature showed that the strengths and the ductility were almost independent of the annealing temperature. However, the results of corrosion test in an ammonia aqueous solution of pH 9.98 at 360 deg. C showed that the corrosion resistance depended on the annealing temperature, and the corrosion rate was accelerated with increasing annealing temperature. Hydrogen contents absorbed during the corrosion test of 220 days also increased with the annealing temperature. It could be attributed to the growth of Fe-rich precipitates by annealing. It is thus suggested that the lower annealing temperatures provide the better corrosion properties without degrading the tensile properties

  12. Inhibition of the Cu65/Zn35 brass corrosion by natural extract of Camellia sinensis

    International Nuclear Information System (INIS)

    Ramde, Tambi; Rossi, Stefano; Zanella, Caterina

    2014-01-01

    In this work, the corrosion inhibition of brass was studied using natural plant extract, Camellia sinensis, in 0.1 M Na2SO4 solutions with pH 7 and pH 4. Electrochemical techniques (potentiodynamic polarization, electrochemical impedance spectroscopy) and scanning electron microscopy (SEM) were applied to study the brass corrosion behavior in presence and absence of the extract. The results indicated that the extract is a very effective corrosion inhibitor for brass corrosion process in both the acidic and neutral media by virtue of adsorption. The inhibition effect increases by time as demonstrated by the EIS monitoring for 120 h. In the blank solution the corrosion process leads to the formation of a dark oxide patina at pH 7 and induces localized corrosion morphology at pH 4. The extract presence can avoid both the dark patina and the pits formation.

  13. Inhibition of the Cu65/Zn35 brass corrosion by natural extract of Camellia sinensis

    Energy Technology Data Exchange (ETDEWEB)

    Ramde, Tambi, E-mail: t_ramde@univ-ouaga.bf [Equipe Chimie Physique et Electrochimie, Laboratoire de Chimie Moléculaire et des Matériaux, Université de Ouagadougou, 03 BP 7021 Ouagadougou 03 (Burkina Faso); Department of Industrial Engineering, University of Trento, via Sommarive 9, 38123 Trento (Italy); Rossi, Stefano; Zanella, Caterina [Department of Industrial Engineering, University of Trento, via Sommarive 9, 38123 Trento (Italy)

    2014-07-01

    In this work, the corrosion inhibition of brass was studied using natural plant extract, Camellia sinensis, in 0.1 M Na2SO4 solutions with pH 7 and pH 4. Electrochemical techniques (potentiodynamic polarization, electrochemical impedance spectroscopy) and scanning electron microscopy (SEM) were applied to study the brass corrosion behavior in presence and absence of the extract. The results indicated that the extract is a very effective corrosion inhibitor for brass corrosion process in both the acidic and neutral media by virtue of adsorption. The inhibition effect increases by time as demonstrated by the EIS monitoring for 120 h. In the blank solution the corrosion process leads to the formation of a dark oxide patina at pH 7 and induces localized corrosion morphology at pH 4. The extract presence can avoid both the dark patina and the pits formation.

  14. Impact of Zr + 2.5% Nb alloy corrosion upon operability of RBMK-1000 fuel channels

    International Nuclear Information System (INIS)

    Kovyrshin, V.; Zaritsky, N.

    1999-01-01

    The basic components of RBMK-1000 core (fuel channels, bimetal adapters, claddings of fuel elements, etc.) are of zirconium alloys. Their corrosion is one of factors influencing upon fuel channels operability. Dynamics of channel tubes nodular corrosion development is presented by the results of in-reactor investigation at ChNPP. Radiation-induced mechanism of corrosion damage of tubes surface in contact with coolant was formulated and substantiated by data of post-reactor studies. Within the certain time period of operation corrosion of zirconium alloy of lower bimetal adapter along with removal from there of corrosion products are predominant within the whole process of reactor elements corrosion. The experimental and calculating method was proposed and substantiated to predict time duration up to loss of fuel channels leak tightness. The approaches were generalized to control state of fuel channels material to assess their operability under operation of RBMK-1000 reactors. (author)

  15. Evaluation of properties of low activation Mn-Cr steel. 3. Evaluation of corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Co., Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Sato, Ikuo; Kusuhashi, Mikio; Hatakeyama, Takeshi [Japan Steel Works Ltd., Muroran, Hokkaido (Japan). Muroran Plant; Takahashi, Heishichiro [Hokkaido Univ., Sapporo, Hokkaido (Japan); Kikuchi, Mitsuru [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2002-05-01

    JAERI and the Japan Steel Works LTD. (JSW) have developed new Mn-Cr steels as low induced activation material. Until now, chemical composition and metallurgical processes were optimized and some steels named VC-series were selected. The properties of the steels have been evaluated and reported elsewhere. In this study, corrosion resistance of VC-series was studied. Corrosion tests for stainless steels were performed to investigate a relationship between corrosion rate and chemical composition or sensitization. Furthermore, corrosion tests under actual environment for the vacuum vessel of the reinforced JT-60 were done for non-magnetic steels. As a result, almost no weight change was observed for uniform and gap corrosion tests, No crack was shown for double U-bend corrosion tests. (author)

  16. Terahertz NDE application for corrosion detection and evaluation under Shuttle tiles

    Science.gov (United States)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Smith, Stephen W.; Lomness, Janice K.; Hintze, Paul E.; Kammerer, Catherine C.; Winfree, William P.; Russell, Richard W.

    2007-04-01

    Pulsed Terahertz NDE is being examined as a method to inspect for possible corrosion under Space Shuttle Tiles. Other methods such as ultrasonics, infrared, eddy current and microwave technologies have demonstrable shortcomings for tile NDE. This work applies Terahertz NDE, in the frequency range between 50 GHz and 1 THz, for the inspection of manufactured corrosion samples. The samples consist of induced corrosion spots that range in diameter (2.54 to 15.2 mm) and depth (0.036 to 0.787 mm) in an aluminum substrate material covered with tiles. Results of these measurements are presented for known corrosion flaws both covered and uncovered and for blind tests with unknown corrosion flaws covered with attached tiles. The Terahertz NDE system is shown to detect all artificially manufactured corrosion regions under a Shuttle tile with a depth greater than 0.13 mm.

  17. Microencapsulation of Self Healing Agents for Corrosion Control Coatings

    Science.gov (United States)

    Jolley, S. T.; Li, W.; Buhrow, J. W.; Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, is a very costly problem that has a major impact on the global economy. Results from a 2-year breakthrough study released in 2002 by the U.S. Federal Highway Administration (FHWA) showed that the total annual estimated direct cost associated with metallic corrosion in nearly every U.S. industry sector was a staggering $276 billion, approximately 3.1% of the nation's Gross Domestic Product (GOP). Corrosion protective coatings are widely used to protect metallic structures from the detrimental effects of corrosion but their effectiveness can be seriously compromised by mechanical damage, such as a scratch, that exposes the metallic substrate. The incorporation of a self healing mechanism into a corrosion control coating would have the potential to significantly increase its effectiveness and useful lifetime. This paper describes work performed to incorporate a number of microcapsule-based self healing systems into corrosion control coatings. The work includes the preparation and evaluation of self-healing systems based on curable epoxy, acrylate, and siloxane resins, as well as, microencapsulated systems based on passive, solvent born, healing agent delivery. The synthesis and optimization of microcapsule-based self healing systems for thin coating (less than 100 micron) will be presented.

  18. Evaluation of steel corrosion by numerical analysis

    OpenAIRE

    Kawahigashi, Tatsuo

    2017-01-01

    Recently, various non-destructive and numerical methods have been used and many cases of steel corrosion are examined. For example, methods of evaluating corrosion through various numerical methods and evaluating macrocell corrosion and micro-cell corrosion using measurements have been proposed. However, there are few reports on estimating of corrosion loss with distinguishing the macro-cell and micro-cell corrosion and with resembling an actuality phenomenon. In this study, for distinguishin...

  19. Intergranular corrosion testing of austenitic stainless steels in nitric acid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Whillock, G.O.H.; Dunnett, B. F. [British Nuclear Fuels plc, BNFL, B170, Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom)

    2004-07-01

    In hot strong nitric acid solutions, stainless steels exhibit intergranular corrosion. Corrosion rates are often measured from immersion testing of specimens manufactured from the relevant material (e.g. plate or pipe). The corrosion rates, measured from weight loss, are found to increase with time prior to reaching steady state, which can take thousands of hours to achieve. The apparent increase in corrosion rate as a function of time was found to be an artefact due to the surface area of the specimen's being used in the corrosion rate calculations, rather than that of the true area undergoing active corrosion i.e. the grain boundaries. The steady state corrosion rate coincided with the onset of stable grain dropping, where the use of the surface area of the specimen to convert the weight loss measurements to corrosion rates was found to be appropriate. This was confirmed by sectioning of the specimens and measuring the penetration depths. The rate of penetration was found to be independent of time and no induction period was observed. A method was developed to shorten considerably the testing time to reach the steady state corrosion rate by use of a pre-treatment that induces grain dropping. The long-term corrosion rates from specimens which were pre-treated was similar to that achieved after prolonged testing of untreated (i.e. initially ground) specimens. The presence of cut surfaces is generally unavoidable in the simple immersion testing of specimens in test solutions. However, inaccuracy in the results may occur as the measured corrosion rate is often influenced by the orientation of the microstructure, the highest rates typically being observed on the cut surfaces. Two methods are presented which allow deconvolution of the corrosion rates from immersion testing of specimens containing cut surfaces, thus allowing reliable prediction of the long-term corrosion rate of plate surfaces. (authors)

  20. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  1. Phytochemicals as Green Corrosion Inhibitors in Various Corrosive ...

    African Journals Online (AJOL)

    There is an intensive effort underway to develop new plant origin corrosion inhibitors for metal subjected to various environmental conditions. These efforts have been motivated by the desire to replace toxic inhibitors used for mitigation of corrosion of various metals and alloys in aqueous solutions. Plants represent a class ...

  2. Microscopic analysis of effect of shot peening on corrosion fatigue behavior of aluminum alloy

    International Nuclear Information System (INIS)

    Kim, Jong Cheon; Cheong, Seong Kyun

    2012-01-01

    The object of this study considers corrosion fatigue improvement of 7075-T6 aluminum by using shot peening treatment on 3.5% NaCl solution at room temperature. Aluminum alloy is generally used in aerospace structural components because of the light weight and high strength characteristics. Many studies have shown that an aluminum alloy can be approximately 50% lighter than other materials. Mostly, corrosion leads to earlier fatigue crack propagation under tensile conditions and severely reduces the life of structures. Therefore, the technique to improve material resistance to corrosion fatigue is required. Shot peening technology is widely used to improve fatigue life and other mechanical properties by induced compressive residual stress. Even the roughness of treated surface causes pitting corrosion, the compressive residual stress, which is induced under the surface layer of material by shot peening, suppersses the corrosion and increases the corrosion resistance. The experimental results for shot peened specimens were compared with previous work for non treated aluminum alloy. The results show that the shot peening treatment affects the corrosion fatigue improvement of aluminum alloys and the induced compressive residual stress by shot peening treatment improves the resistance to corrosion fatigue

  3. Microscopic analysis of effect of shot peening on corrosion fatigue behavior of aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Cheon; Cheong, Seong Kyun [Seoul Nat' l Univ. of Science and Technology, Seoul (Korea, Republic of)

    2012-11-15

    The object of this study considers corrosion fatigue improvement of 7075-T6 aluminum by using shot peening treatment on 3.5% NaCl solution at room temperature. Aluminum alloy is generally used in aerospace structural components because of the light weight and high strength characteristics. Many studies have shown that an aluminum alloy can be approximately 50% lighter than other materials. Mostly, corrosion leads to earlier fatigue crack propagation under tensile conditions and severely reduces the life of structures. Therefore, the technique to improve material resistance to corrosion fatigue is required. Shot peening technology is widely used to improve fatigue life and other mechanical properties by induced compressive residual stress. Even the roughness of treated surface causes pitting corrosion, the compressive residual stress, which is induced under the surface layer of material by shot peening, suppersses the corrosion and increases the corrosion resistance. The experimental results for shot peened specimens were compared with previous work for non treated aluminum alloy. The results show that the shot peening treatment affects the corrosion fatigue improvement of aluminum alloys and the induced compressive residual stress by shot peening treatment improves the resistance to corrosion fatigue.

  4. Shadow Corrosion Mechanism of Zircaloy

    International Nuclear Information System (INIS)

    Ullberg, Mats; Lysell, Gunnar; Nystrand, Ann-Charlotte

    2004-02-01

    Local corrosion enhancement appears on zirconium-base alloys in-core in boiling water reactors when the zirconium alloy is in close proximity to another metal. The visual appearance often resembles a shadow of the other component. The phenomenon is therefore referred to as 'shadow corrosion'. Shadow corrosion has been known for more than 25 years. Mechanisms based on either galvanic corrosion or local radiolysis effects have been proposed as explanations. Both types of mechanism have seemed to explain some facets of the phenomenon. Normally, shadow corrosion is of no practical significance. However, an enhanced and potentially serious form of shadow corrosion was discovered in 1996. This discovery stimulated new experiments that fully supported neither of the longstanding theories. Thus, there is till now no generally accepted understanding of the shadow corrosion phenomenon. The aim of the present investigation was to analyse the available data and to identify, if possible, a plausible mechanism of shadow corrosion. It was found that the experimental evidence is, with a few exceptions, remarkably consistent with a galvanic mechanism. The main exception is that shadow corrosion may occur also when the two metals are nominally electrically insulated. One way to account for the main exception could be to invoke the effect of photoconductivity. Photoconductivity results when a semiconductor or an insulator is irradiated with photons of UV or higher energy. The photons elevate electrons from the valence band to the conduction band, thereby raising the electron conductivity of the solid. In particular, photoconductivity lowers the electrical resistance of the normally insulating oxide on zirconium base alloys. Photoconductivity therefore also has the potential to explain why shadow corrosion is only seen in, or in proximity to, a nuclear reactor core. The suggested mechanism of shadow corrosion can be tested in a reasonably simple experiment in a research reactor

  5. Exfoliation Corrosion and Pitting Corrosion and Their Role in Fatigue Predictive Modeling: State-of-the-Art Review

    Directory of Open Access Journals (Sweden)

    David W. Hoeppner

    2012-01-01

    Full Text Available Intergranular attack (IG and exfoliation corrosion (EC have a detrimental impact on the structural integrity of aircraft structures of all types. Understanding the mechanisms and methods for dealing with these processes and with corrosion in general has been and is critical to the safety of critical components of aircraft. Discussion of cases where IG attack and exfoliation caused issues in structural integrity in aircraft in operational fleets is presented herein along with a much more detailed presentation of the issues involved in dealing with corrosion of aircraft. Issues of corrosion and fatigue related to the structural integrity of aging aircraft are introduced herein. Mechanisms of pitting nucleation are discussed which include adsorption-induced, ion migration-penetration, and chemicomechanical film breakdown theories. In addition, pitting corrosion (PC fatigue models are presented as well as a critical assessment of their application to aircraft structures and materials. Finally environmental effects on short crack behavior of materials are discussed, and a compilation of definitions related to corrosion and fatigue are presented.

  6. Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Uchida, Shunsuke [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Research Committee on Water Chemistry Standard; Naitoh, Masanori [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Atomic Energy Society of Japan (AESJ) (Japan). Computational Science and Engineering Div.; Uehara, Yasushi; Okada, Hidetoshi [Nuclear Power Engineering Corporation (NUPEC), Tokyo (Japan); Hotta, Koji [ITOCHU Techno-Solutions Corporation (Japan); Ichikawa, Ryoko [Mizuho Information and Research Inst., Inc. (Japan); Koshizuka, Seiichi [Tokyo Univ. (Japan)

    2007-03-15

    Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

  7. Evaluation method of corrosive conditions in cooling systems of nuclear power plants by combined analyses of flow dynamics and corrosion

    International Nuclear Information System (INIS)

    Uchida, Shunsuke; Hotta, Koji; Ichikawa, Ryoko; Koshizuka, Seiichi

    2007-01-01

    Problems in major components and structural materials in nuclear power plants have often been caused by flow induced vibration, corrosion and their overlapping effects. In order to establish safe and reliable plant operation, it is necessary to predict future problems for structural materials based on combined analyses of flow dynamics and corrosion and to mitigate them before they become serious issues for plant operation. The analysis models are divided into two types. 1. Prediction models for future problems with structural materials: Distributions of oxidant concentrations along flow paths are obtained by solving water radiolysis reactions in the boiling water reactor (BWR) primary cooling water and hydrazine-oxygen reactions in the pressurized water reactor (PWR) secondary cooling water. Then, the electrochemical corrosion potential (ECP) at the point of interest is also obtained by the mixed potential model using oxidant concentration. Higher ECP enhances the possibility of intergranular stress corrosion cracking (IGSCC) in the BWR primary system, while lower ECP enhances flow accelerated corrosion (FAC) in the PWR secondary system. 2. Evaluation models of wall thinning caused by flow accelerated corrosion: The degree of wall thinning is evaluated at a location with a higher possibility of FAC occurrence, and lifetime is estimated for preventive maintenance. General features of models are reviewed in this paper and the prediction models for oxidant concentrations are briefly introduced. (orig.)

  8. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    K.G. Mon

    2004-10-01

    The waste package design for the License Application is a double-wall waste package underneath a protective drip shield (BSC 2004 [DIRS 168489]; BSC 2004 [DIRS 169480]). The purpose and scope of this model report is to document models for general and localized corrosion of the waste package outer barrier (WPOB) to be used in evaluating waste package performance. The WPOB is constructed of Alloy 22 (UNS N06022), a highly corrosion-resistant nickel-based alloy. The inner vessel of the waste package is constructed of Stainless Steel Type 316 (UNS S31600). Before it fails, the Alloy 22 WPOB protects the Stainless Steel Type 316 inner vessel from exposure to the external environment and any significant degradation. The Stainless Steel Type 316 inner vessel provides structural stability to the thinner Alloy 22 WPOB. Although the waste package inner vessel would also provide some performance for waste containment and potentially decrease the rate of radionuclide transport after WPOB breach before it fails, the potential performance of the inner vessel is far less than that of the more corrosion-resistant Alloy 22 WPOB. For this reason, the corrosion performance of the waste package inner vessel is conservatively ignored in this report and the total system performance assessment for the license application (TSPA-LA). Treatment of seismic and igneous events and their consequences on waste package outer barrier performance are not specifically discussed in this report, although the general and localized corrosion models developed in this report are suitable for use in these scenarios. The localized corrosion processes considered in this report are pitting corrosion and crevice corrosion. Stress corrosion cracking is discussed in ''Stress Corrosion Cracking of the Drip Shield, the Waste Package Outer Barrier, and the Stainless Steel Structural Material'' (BSC 2004 [DIRS 169985]).

  9. Passivity and corrosion of special metals

    International Nuclear Information System (INIS)

    Schultze, J.W.; Elfenthal, L.; Meyer, A.; Hochfeld, A.

    1988-04-01

    The corrosion stability of the metals Zr and Ta and some Ti-alloys was investigated under the conditions of the Purex-process. In addition to classical methods new corrosion-tests and simulations of technical conditions were developed. Further a laser-microprobe analysis is described. While Ta is stable at all conditions Zr shows decreasing corrosion stability with increasing nitric acid-concentration and temperature during potentiodynamic tests. Electrode modifications which are important for the Purex-process were checked. It is the first time that the stability of passive films against radiation is treated fundamentally. α-radiation and hot atoms can be simulated by ion-implantation. In general an amorphisation takes place which makes the layer more flexible and therefore more stable against mechanical stresses. Further the enhancement of electronic conductivity stabilises the favourable potential region between 0-1 V. Electronic processes can be simulated by focussed laser-radiation which induces the growth of additional oxide. The dissolution of oxide films of Ta and Ti is investigated by analysis and electrochemical measurements and is discussed with reference to decontamination processes. (orig.) With 61 refs., 15 tabs., 87 figs., and abstracts of 17 publications in annex [de

  10. Role of hydrogen in stress corrosion cracking

    International Nuclear Information System (INIS)

    Mehta, M.L.

    1981-01-01

    Electrochemical basis for differentiation between hydrogen embrittlement and active path corrosion or anodic dissolution crack growth mechanisms is examined. The consequences of recently demonstrated acidification in crack tip region irrespective of electrochemical conditions at the bulk surface of the sample are that the hydrogen can evolve within the crack and may be involved in the cracking process. There are basically three aspects of hydrogen involvement in stress corrosion cracking. In dissolution models crack propagation is assumed to be caused by anodic dissolution on the crack tip sustained by cathodic reduction of hydrogen from electrolyte within the crack. In hydrogen induced structural transformation models it is postulated that hydrogen is absorbed locally at the crack tip producing structural changes which facilitate crack propagation. In hydrogen embrittlement models hydrogen is absorbed by stressed metal from proton reduction from the electrolyte within the crack and there is interaction between lattice and hydrogen resulting in embrittlement of material at crack tip facilitating crack propagation. In the present paper, the role of hydrogen in stress corrosion crack growth in high strength steels, austenitic stainless steels, titanium alloys and high strength aluminium alloys is discussed. (author)

  11. Atomic level characterization in corrosion studies

    Science.gov (United States)

    Marcus, Philippe; Maurice, Vincent

    2017-06-01

    Atomic level characterization brings fundamental insight into the mechanisms of self-protection against corrosion of metals and alloys by oxide passive films and into how localized corrosion is initiated on passivated metal surfaces. This is illustrated in this overview with selected data obtained at the subnanometre, i.e. atomic or molecular, scale and also at the nanometre scale on single-crystal copper, nickel, chromium and stainless steel surfaces passivated in well-controlled conditions and analysed in situ and/or ex situ by scanning tunnelling microscopy/spectroscopy and atomic force microscopy. A selected example of corrosion modelling by ab initio density functional theory is also presented. The discussed aspects include the surface reconstruction induced by hydroxide adsorption and formation of two-dimensional (hydr)oxide precursors, the atomic structure, orientation and surface hydroxylation of three-dimensional ultrathin oxide passive films, the effect of grain boundaries in polycrystalline passive films acting as preferential sites of passivity breakdown, the differences in local electronic properties measured at grain boundaries of passive films and the role of step edges at the exposed surface of oxide grains on the dissolution of the passive film. This article is part of the themed issue 'The challenges of hydrogen and metals'.

  12. The corrosion resistance of Nitinol alloy in simulated physiological solutions

    International Nuclear Information System (INIS)

    Milošev, Ingrid; Kapun, Barbara

    2012-01-01

    The corrosion behaviour of Nitinol alloy containing nearly equi-atomic composition of nickel and titanium and its constituent metals (nickel and titanium) was investigated in simulated Hanks physiological solution (pH value 7.5) and pH modified simulated Hanks physiological solution (pH values 4.5 and 6.5) and by electrochemical method of anodic potentiodynamic polarization at 37 °C. In this chloride-rich medium the corrosion stability of Nitinol is limited by the susceptibility to localized corrosion and is in that sense more similar to nickel than to titanium. The corrosion stability of Nitinol is strongly dependent on the surface preparation—grinding, polishing or chemical etching. Whereas a ground surface is not resistant to localized corrosion, polished and chemically etched surfaces are resistant to this type of corrosion attack. The reasons for this behaviour were investigated through metallurgical, topographical and chemical properties of the surface as a function of surface preparation. For that purpose, scanning electron microscopy combined with chemical analysis, confocal microscopy and X-ray photoelectron spectroscopy were used. The surface roughness decreased in the following order: chemically etched > ground > polished surface. Besides differences in topography, distinct differences in the chemical composition of the outermost surface are observed. Ground, rough surfaces comprised mainly titanium oxides and small amounts of nickel metal. Chemically etched and, especially, polished surfaces are composed of a mixture of titanium, nickel and titanium oxides, as studied by angle resolved X-ray photoelectron spectroscopy. These results emphasize the importance of detailed investigation of the metal surface since small differences in surface preparation may induce large differences in corrosion stability of material when exposed to corrosive environments. - Highlights: ► The corrosion resistance of Nitinol is dependent on the surface preparation.

  13. Study of the uniform corrosion of non alloy and stainless steels: combined utilization of acoustic emission and electrochemical techniques

    International Nuclear Information System (INIS)

    Jaubert, Lionel

    2004-01-01

    In chemical and petrochemical industry, uniform corrosion induces important economic and security disappointments. The mechanisms of this damaging corrosion mode are well understood, but methods for on-line detection are badly missing. Acoustic emission technique presents, to palliate this lack, potentialities that have been studied in an instrumented laboratory loop allowing the simulation of industrial uniform corrosion conditions. In acidic media, acoustic activity is related to the hydrogen evolution resulting from proton reduction; it is therefore well correlated to the damage severity. In neutral aerated media, the deposit formation of corrosion products is not very emissive. Yet, a specific study of frequency parameters allows detection of corrosion evolution, but in that case, the quantification of corrosion rate remains difficult. A subsidiary study confirms the technique applicability in the case of 'acidic' corrosion, even in very noisy conditions. (author) [fr

  14. Corrosion mapping in pipelines

    International Nuclear Information System (INIS)

    Zscherpel, U.; Alekseychuk, O.; Bellon, C.; Ewert, U.; Rost, P.; Schmid, M.

    2002-01-01

    In a joint research project, BASF AG and BAM analyzed the state of the art of tangential radiography of pipes and developed more efficient methods of evaluation. Various PC applications were developed and tested: 1. A program for routine evaluation of digital radiographic images. 2. 3D simulation of the tangential projection of pipes for common radiation sources and various different detectors. 3. Preliminary work on combined evaluation of digital projections and wall thickness changes in radiation direction resulted in a new manner of image display, i.e. the so-called 'corrosion mapping', in which the wall thickness is displayed as a 2D picture above the pipe surface [de

  15. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2015-11-05

    high in water content, are less corrosive owing to their elevated viscosity and resulting low conductivity (᝺-7 S/cm) [30]. Asphaltenes and resins...wet surface to a water-wet surface. Sludge deposits are combinations of hydrocarbons, sand, clay , corTosion prod- ucts, and biomass that can reach 50...fine clay sun·ounded by a film of water. Under low flow conditions, these particles precipitate and form a sludge deposit. 27.4 TESTING 27 .4.1 A

  16. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  17. Corrosion management in nuclear industry

    International Nuclear Information System (INIS)

    Kamachi Mudali, U.

    2012-01-01

    Corrosion is a major degradation mechanism of metals and alloys which significantly affects the global economy with an average loss of 3.5% of GDP of several countries in many important industrial sectors including chemical, petrochemical, power, oil, refinery, fertilizer etc. The demand for higher efficiency and achieving name plate capacity, in addition to ever increasing temperatures, pressures and complexities in equipment geometry of industrial processes, necessitate utmost care in adopting appropriate corrosion management strategies in selecting, designing, fabricating and utilising various materials and coatings for engineering applications in industries. Corrosion control and prevention is an important focus area as the savings achieved from practicing corrosion control and prevention would bring significant benefits to the industry. Towards this, advanced corrosion management strategies starting from design, manufacturing, operation, maintenance, in-service inspection and online monitoring are essential. At the Indira Gandhi Centre for Atomic Research (IGCAR) strategic corrosion management efforts have been pursued in order to provide solutions to practical problems emerging in the plants, in addition to innovative efforts to provide insight into mechanism and understanding of corrosion of various engineering materials and coatings. In this presentation the author highlights how the nuclear industry benefited from the practical approach to successful corrosion management, particularly with respect to fast breeder reactor programme involving both reactor and associated reprocessing plants. (author)

  18. New technologies - new corrosion problems

    International Nuclear Information System (INIS)

    Heitz, E.

    1994-01-01

    Adequate resistance of materials to corrosion is equally important for classical and for new technologies. This article considers the economic consequences of corrosion damage and, in addition to the long-known GNP orientation, presents a new approach to the estimation of the costs of corrosion and corrosion protection via maintenance and especially corrosion-related maintenance. The significance of ''high-tech'', ''medium-tech'' and ''low-tech'' material and corrosion problems is assessed. Selected examples taken from new technologies in the areas of power engineering, environmental engineering, chemical engineering, and biotechnology demonstrate the great significance of the problems. It is concluded that corrosion research and corrosion prevention technology will never come to an end but will constantly face new problems. Two technologies are of particular interest since they focus attention on new methods of investigation: microelectronics and final disposal of radioactive wastes. The article closes by considering the importance of the transfer of experience and technology. Since the manufacturs and operators of machines and plant do not generally have access to the very latest knowledge, they should be kept informed through advisory services, experimental studies, databases, and further education. (orig.) [de

  19. Corrosion inhibitors. Manufacture and technology

    International Nuclear Information System (INIS)

    Ranney, M.W.

    1976-01-01

    Detailed information is presented relating to corrosion inhibitors. Areas covered include: cooling water, boilers and water supply plants; oil well and refinery operations; fuel and lubricant additives for automotive use; hydraulic fluids and machine tool lubes; grease compositions; metal surface treatments and coatings; and general processes for corrosion inhibitors

  20. DPC materials and corrosion environments.

    Energy Technology Data Exchange (ETDEWEB)

    Ilgen, Anastasia Gennadyevna; Bryan, Charles R.; Teich-McGoldrick, Stephanie; Hardin, Ernest

    2014-10-01

    After an exposition of the materials used in DPCs and the factors controlling material corrosion in disposal environments, a survey is given of the corrosion rates, mechanisms, and products for commonly used stainless steels. Research needs are then identified for predicting stability of DPC materials in disposal environments. Stainless steel corrosion rates may be low enough to sustain DPC basket structural integrity for performance periods of as long as 10,000 years, especially in reducing conditions. Uncertainties include basket component design, disposal environment conditions, and the in-package chemical environment including any localized effects from radiolysis. Prospective disposal overpack materials exist for most disposal environments, including both corrosion allowance and corrosion resistant materials. Whereas the behavior of corrosion allowance materials is understood for a wide range of corrosion environments, demonstrating corrosion resistance could be more technically challenging and require environment-specific testing. A preliminary screening of the existing inventory of DPCs and other types of canisters is described, according to the type of closure, whether they can be readily transported, and what types of materials are used in basket construction.

  1. Long-term corrosion studies

    International Nuclear Information System (INIS)

    Gdowski, G.

    1998-01-01

    The scope of this activity is to assess the long-term corrosion properties of metallic materials under consideration for fabricating waste package containers. Three classes of metals are to be assessed: corrosion resistant, intermediate corrosion resistant, and corrosion allowance. Corrosion properties to be evaluated are general, pitting and crevice corrosion, stress-corrosion cracking, and galvanic corrosion. The performance of these materials will be investigated under conditions that are considered relevant to the potential emplacement site. Testing in four aqueous solutions, and vapor phases above them, and at two temperatures are planned for this activity. (The environmental conditions, test metals, and matrix are described in detail in Section 3.0.) The purpose and objective of this activity is to obtain the kinetic and mechanistic information on degradation of metallic alloys currently being considered for waste package containers. This information will be used to provide assistance to (1) waste package design (metal barrier selection) (E-20-90 to E-20-92), (2) waste package performance assessment activities (SIP-PA-2), (3) model development (E-20-75 to E-20-89). and (4) repository license application

  2. Materials and methods for corrosion control of reinforced and prestressed concrete structures in new construction

    Science.gov (United States)

    2000-08-01

    Salt-induced reinforcing steel corrosion in concrete bridges has undoubtedly become a considerable economic burden to many State and local transportation agencies. Since the iron in the steel has a natural tendency to revert eventually to its most st...

  3. Fatigue and Corrosion in Metals

    CERN Document Server

    Milella, Pietro Paolo

    2013-01-01

    This textbook, suitable for students, researchers and engineers, gathers the experience of more than 20 years of teaching fracture mechanics, fatigue and corrosion to professional engineers and running experimental tests and verifications to solve practical problems in engineering applications. As such, it is a comprehensive blend of fundamental knowledge and technical tools to address the issues of fatigue and corrosion. The book initiates with a systematic description of fatigue from a phenomenological point of view, since the early signs of submicroscopic damage in few surface grains and continues describing, step by step, how these precursors develop to become mechanically small cracks and, eventually, macrocracks whose growth is governed by fracture mechanics. But fracture mechanics is also introduced to analyze stress corrosion and corrosion assisted fatigue in a rather advanced fashion. The author dedicates a particular attention to corrosion starting with an electrochemical treatment that mechanical e...

  4. Interplay of microbiological corrosion and alloy microstructure in ...

    Indian Academy of Sciences (India)

    This paper presents an overview of the phenomenon of stress corrosion cracking (SCC) of duplex stainless steels and their weldments in marine environments and the potential role of microbial activity in inducing SCC susceptibility. As a precursor to the topic the paper also reviews the performance of the traditional ...

  5. Enamel coated steel reinforcement for improved durability and life-cycle performance of concrete structures: microstructure, corrosion, and deterioration

    Science.gov (United States)

    Tang, Fujian

    This study is aimed (a) to statistically characterize the corrosion-induced deterioration process of reinforced concrete structures (concrete cracking, steel mass loss, and rebar-concrete bond degradation), and (b) to develop and apply three types of enamel-coated steel bars for improved corrosion resistance of the structures. Commercially available pure enamel, mixed enamel with 50% calcium silicate, and double enamel with an inner layer of pure enamel and an outer layer of mixed enamel were considered as various steel coatings. Electrochemical tests were respectively conducted on steel plates, smooth bars embedded in concrete, and deformed bars with/without concrete cover in 3.5 wt.% NaCl or saturated Ca(OH)2 solution. The effects of enamel microstructure, coating thickness variation, potential damage, mortar protection, and corrosion environment on corrosion resistance of the steel members were investigated. Extensive test results indicated that corrosion-induced concrete cracking can be divided into four stages that gradually become less correlated with corrosion process over time. The coefficient of variation of crack width increases with the increasing level of corrosion. Corrosion changed the cross section area instead of mechanical properties of steel bars. The bond-slip behavior between the corroded bars and concrete depends on the corrosion level and distribution of corrosion pits. Although it can improve the chemical bond with concrete and steel, the mixed enamel coating is the least corrosion resistant. The double enamel coating provides the most consistent corrosion performance and is thus recommended to coat reinforcing steel bars for concrete structures applied in corrosive environments. Corrosion pits in enamel-coated bars are limited around damage locations.

  6. Hot Corrosion of Cobalt-Base Alloys

    Science.gov (United States)

    1975-06-01

    Alloys 20. ABSTRACT (Continue on revet -se tside lf necessary and identify by block number) ~ lThe sodium sulfate-induced hot corrosion of cobalt and...Figures 12 and 13. The Na2 SO 4 was observed to form puddles on the oxide-covered specimen surface. An oxide slag was usually suspended in the... slag (black arrows) were suspended (30 sees at 1000°C in air). b) After washing the Na2SO 4 from the specimen, the exposed oxide surface was highly

  7. IN DRIFT CORROSION PRODUCTS

    Energy Technology Data Exchange (ETDEWEB)

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  8. Sensitivity Analysis of Corrosion Rate Prediction Models Utilized for Reinforced Concrete Affected by Chloride

    Science.gov (United States)

    Siamphukdee, Kanjana; Collins, Frank; Zou, Roger

    2013-06-01

    Chloride-induced reinforcement corrosion is one of the major causes of premature deterioration in reinforced concrete (RC) structures. Given the high maintenance and replacement costs, accurate modeling of RC deterioration is indispensable for ensuring the optimal allocation of limited economic resources. Since corrosion rate is one of the major factors influencing the rate of deterioration, many predictive models exist. However, because the existing models use very different sets of input parameters, the choice of model for RC deterioration is made difficult. Although the factors affecting corrosion rate are frequently reported in the literature, there is no published quantitative study on the sensitivity of predicted corrosion rate to the various input parameters. This paper presents the results of the sensitivity analysis of the input parameters for nine selected corrosion rate prediction models. Three different methods of analysis are used to determine and compare the sensitivity of corrosion rate to various input parameters: (i) univariate regression analysis, (ii) multivariate regression analysis, and (iii) sensitivity index. The results from the analysis have quantitatively verified that the corrosion rate of steel reinforcement bars in RC structures is highly sensitive to corrosion duration time, concrete resistivity, and concrete chloride content. These important findings establish that future empirical models for predicting corrosion rate of RC should carefully consider and incorporate these input parameters.

  9. Synthesis of Dipeptide Benzoylalanylglycine Methyl Ester and Corrosion Inhibitor Evaluation by Tafel Equation

    International Nuclear Information System (INIS)

    Abdurrahman, J.; Wahyuningrum, D.; Achmad, S.; Bundjali, B.

    2011-01-01

    Corrosion is one of the major problems in petroleum mining and processing industry. The pipelines used to transport crude oil from reservoir to the processing installation were made from carbon steel that is susceptible towards corrosion. One of the best methods to prevent corrosion that occurred at the inner parts of carbon steel pipelines is to use organic corrosion inhibitor. One of the potent organic corrosion inhibitors is amino acids derivatives. In this study, dipeptide compound namely benzoylalanylglycine methyl ester and benzoylalanylglycine have been synthesized. The structure elucidation of the products was performed by IR, MS and NMR spectroscopy. The determination of corrosion inhibition activity utilized the Tafel method. The corrosion inhibition efficiency of glycine methyl ester, benzoyl alanine, dipeptide benzoylalanylglycine methyl ester and dipeptide benzoylalanylglycine were 63.34 %, 35.86 %, 68.40 % and 27.72 %, respectively. These results showed that the formation of dipeptide benzoylalanylglycine methyl ester, derived from carboxylic protected glycine and amine protected alanine, increased the corrosion inhibition activity due to the loss of acidity center in the structure of glycine and L-alanine that would induce the corrosive environment towards carbon steel. (author)

  10. Corrosion Behavior of Welded Joints for Cargo Oil Tanks of Crude Oil Carrier

    Institute of Scientific and Technical Information of China (English)

    Jin-shan WEI; Yan-chang QI; Zhi-ling TIAN; Yun PENG

    2016-01-01

    E32 grade corrosion resistant steel was welded with welding wires with three different S contents.The mi-crostructure,mechanical properties,inclusions,and corrosion behavior of welded joint were investigated.The joint coupon corrosion test and potentiodynamic polarization test were carried out under the simulated corrosion environ-ment of the inner bottom plates of cargo oil tanks.The pitting initiation and propagation mechanism of the weld metal were studied by scanning electron microscopy and infinite focus.The results indicated that the microstructures of three kinds of weld metals are all composed of acicular ferrite,ferrite side-plate and proeutectoid ferrite.The micro-structure of heat-affected zone is composed predominantly of bainite.Joint welded with low S filler wire has good me-chanical properties.S can decrease free corrosion potential and increase the corrosion tendency.The pitting initiation is oxide inclusion or sulfide-oxide inclusion complex.S can induce the formation of occluded area and promote the corrosion propagation.The chemical compositions of weld metal is similar to base metal,which can limit the galvanic corrosion between weld metal and base metal,and avoid formation of corrosion step.

  11. Influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, ShengDan, E-mail: csuliusd@163.com [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China); Li, ChengBo [Light Alloy Research Institute, Central South University, Changsha 410083 (China); Deng, YunLai; Zhang, XinMing [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Key Laboratory of Nonferrous Metal Materials Science and Engineering, Ministry of Education, Changsha 410083 (China)

    2015-11-01

    The influence of grain structure on quench sensitivity relative to localized corrosion of high strength aluminum alloy 7055 was investigated by electrochemical test, accelerated exfoliation corrosion test, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and scanning transmission electron microscopy (STEM). The decrease of quench rate led to lower corrosion resistance of both the homogenized and solution heat treated (HS) alloy with equiaxed grains and the hot-rolled and solution heat treated (HRS) alloy with elongated grains, but there was a higher increment in corrosion depth and corrosion current density and a higher decrement in corrosion potential for the latter alloy, which therefore exhibited higher quench sensitivity. It is because in this alloy the larger amount of (sub) grain boundaries led to a higher increment in the amount of quench-induced η phase and precipitates free zone at (sub) grain boundaries with the decrease of quench rate, and there was a larger increment in the content of Zn, Mg and Cu in the η phase at grain boundaries due to slow quenching. The presence of subgrain boundaries in the HRS alloy tended to increase corrosion resistance at high quench rates higher than about 630 °C/min but decrease it at lower quench rates. - Highlights: • (Sub)Grain boundaries increase quench sensitivity relative to localized corrosion. • Subgrain boundaries decrease corrosion resistance below quench rate of 630 °C/min. • More (sub) grain boundaries leads to more GBPs and PFZ with decreasing quench rate.

  12. Uniform Corrosion and General Dissolution of Aluminum Alloys 2024-T3, 6061-T6, and 7075-T6

    Science.gov (United States)

    Huang, I.-Wen

    Uniform corrosion and general dissolution of aluminum alloys was not as well-studied in the past, although it was known for causing significant amount of weight loss. This work comprises four chapters to understand uniform corrosion of aluminum alloys 2024-T3, 6061-T6, and 7075-T6. A preliminary weight loss experiment was performed for distinguishing corrosion induced weight loss attributed to uniform corrosion and pitting corrosion. The result suggested that uniform corrosion generated a greater mass loss than pitting corrosion. First, to understand uniform corrosion mechanism and kinetics in different environments, a series of static immersion tests in NaCl solutions were performed to provide quantitative measurement of uniform corrosion. Thereafter, uniform corrosion development as a function of temperature, pH, Cl-, and time was investigated to understand the influence of environmental factors. Faster uniform corrosion rate has been found at lower temperature (20 and 40°C) than at higher temperature (60 and 80°C) due to accelerated corrosion product formation at high temperatures inhibiting corrosion reactions. Electrochemical tests including along with scanning electron microscopy (SEM) were utilized to study the temperature effect. Second, in order to further understand the uniform corrosion influence on pit growth kinetics, a long term exposures for 180 days in both immersion and ASTM-B117 test were performed. Uniform corrosion induced surface recession was found to have limited impact on pit geometry regardless of exposure methods. It was also found that the competition for limited cathodic current from uniform corrosion the primary rate limiting factor for pit growth. Very large pits were found after uniform corrosion growth reached a plateau due to corrosion product coverage. Also, optical microscopy and focused ion beam (FIB) imaging has provided more insights of distinctive pitting geometry and subsurface damages found from immersion samples and B117

  13. Corrosion of Iron by Sulfate-Reducing Bacteria: New Views of an Old Problem

    Science.gov (United States)

    Garrelfs, Julia

    2014-01-01

    About a century ago, researchers first recognized a connection between the activity of environmental microorganisms and cases of anaerobic iron corrosion. Since then, such microbially influenced corrosion (MIC) has gained prominence and its technical and economic implications are now widely recognized. Under anoxic conditions (e.g., in oil and gas pipelines), sulfate-reducing bacteria (SRB) are commonly considered the main culprits of MIC. This perception largely stems from three recurrent observations. First, anoxic sulfate-rich environments (e.g., anoxic seawater) are particularly corrosive. Second, SRB and their characteristic corrosion product iron sulfide are ubiquitously associated with anaerobic corrosion damage, and third, no other physiological group produces comparably severe corrosion damage in laboratory-grown pure cultures. However, there remain many open questions as to the underlying mechanisms and their relative contributions to corrosion. On the one hand, SRB damage iron constructions indirectly through a corrosive chemical agent, hydrogen sulfide, formed by the organisms as a dissimilatory product from sulfate reduction with organic compounds or hydrogen (“chemical microbially influenced corrosion”; CMIC). On the other hand, certain SRB can also attack iron via withdrawal of electrons (“electrical microbially influenced corrosion”; EMIC), viz., directly by metabolic coupling. Corrosion of iron by SRB is typically associated with the formation of iron sulfides (FeS) which, paradoxically, may reduce corrosion in some cases while they increase it in others. This brief review traces the historical twists in the perception of SRB-induced corrosion, considering the presently most plausible explanations as well as possible early misconceptions in the understanding of severe corrosion in anoxic, sulfate-rich environments. PMID:24317078

  14. Grain boundary defects initiation at the outer surface of dissimilar welds: corrosion mechanism studies

    International Nuclear Information System (INIS)

    De Bouvier, O.; Yrieix, B.

    1995-11-01

    Dissimilar welds located on the primary coolant system of the French PWR I plants exhibit grain boundary defects in the true austenitic zones of the first buttering layer. If grain boundaries reach the interface, they can extend to the martensitic band. Those defects are filled with compact oxides. In addition, the ferritic base metal presents some pits along the interface. Nowadays, three mechanisms are proposed to explain the initiation of those defects: stress corrosion cracking, intergranular corrosion and high temperature intergranular oxidation. This paper is dealing with the study of the mechanisms involved in the corrosion phenomenon. Intergranular corrosion tests performed on different materials show that only the first buttering layer, even with some δ ferrite, is sensitized. The results of stress corrosion cracking tests in water solutions show that intergranular cracking is possible on a bulk material representative of the first buttering layer. It is unlikely on actual dissimilar welds where the ferritic base metal protects the first austenitic layer by galvanic coupling. Therefore, the stress corrosion cracking assumption cannot explain the initiation of the defects in aqueous environment. The results of the investigations and of the corrosion studies led to the conclusion that the atmosphere could be the only possible aggressive environment. This conclusion is based on natural atmospheric exposure and accelerated corrosion tests carried out with SO 2 additions in controlled atmosphere. They both induce a severe intergranular corrosion on true sensitized austenitic materials. This corrosion studies cannot conclude definitively on the causes of the defect initiation on field, but they show that the atmospheric corrosion could produce intergranular attacks in the pure austenitic zones of the first buttering layer of the dissimilar welds and that this corrosion is stress assisted. (author). 1 ref., 6 figs., 4 tabs

  15. The effect of sulfide on the aerobic corrosion of carbon steel in near-neutral pH saline solutions

    International Nuclear Information System (INIS)

    Sherar, B.W.A.; Keech, P.G.; Shoesmith, D.W.

    2013-01-01

    Highlights: ► The corrosion rate is low when steel is exposed to anaerobic conditions (pH = 8.9). ► An anaerobic to aerobic corrosion with sulfide switch increases the corrosion rate. ► Aerobic exposure induces the formation of goethite-covered tubercles. ► Continual sulfide exposure leads to the slow conversion of goethite to mackinawite. - Abstract: Severe corrosion damage may occur when gas transmission pipelines are exposed, at disbonded coating locations, to trapped waters containing sulfide followed by secondary exposure to air. Aerobic corrosion with sulfide was investigated in a long-term corrosion experiment in which corrosion was monitored by measurement of the corrosion potential and polarization resistance obtained from linear polarization resistance measurements. The properties and composition of the corrosion product deposits formed were determined using scanning electron microscopy, energy dispersive X-ray analysis, and Raman spectroscopy. A switch from aerobic to aerobic-with-sulfide corrosion doubles the relative corrosion rate.

  16. Review of corrosion causes and corrosion control in a technical facility

    International Nuclear Information System (INIS)

    Charng, T.; Lansing, F.

    1982-06-01

    Causes of corrosion of metals and their alloys are reviewed. The corrosion mechanism is explained by electrochemical reaction theory. The causes and methods of controlling of both physiochemical corrosion and biological corrosion are presented. Factors which influence the rate of corrosion are also discussed

  17. Corrosion detection of nanowires by magnetic sensors

    KAUST Repository

    Kosel, Jü rgen; Amara, Selma; Ivanov, Iurii; Blanco, Mario

    2017-01-01

    Disclosed are various embodiments related to a corrosion detection device for detecting corrosive environments. A corrosion detection device comprises a magnetic sensor and at least one magnetic nanowire disposed on the magnetic sensor. The magnetic sensor is configured to detect corrosion of the one or more magnetic nanowires based at least in part on a magnetic field of the one or more magnetic nanowires.

  18. Recognition and Analysis of Corrosion Failure Mechanisms

    Directory of Open Access Journals (Sweden)

    Steven Suess

    2006-02-01

    Full Text Available Corrosion has a vast impact on the global and domestic economy, and currently incurs losses of nearly $300 billion annually to the U.S. economy alone. Because of the huge impact of corrosion, it is imperative to have a systematic approach to recognizing and mitigating corrosion problems as soon as possible after they become apparent. A proper failure analysis includes collection of pertinent background data and service history, followed by visual inspection, photographic documentation, material evaluation, data review and conclusion procurement. In analyzing corrosion failures, one must recognize the wide range of common corrosion mechanisms. The features of any corrosion failure give strong clues as to the most likely cause of the corrosion. This article details a proven approach to properly determining the root cause of a failure, and includes pictographic illustrations of the most common corrosion mechanisms, including general corrosion, pitting, galvanic corrosion, dealloying, crevice corrosion, microbiologically-influenced corrosion (MIC, corrosion fatigue, stress corrosion cracking (SCC, intergranular corrosion, fretting, erosion corrosion and hydrogen damage.

  19. Corrosion detection of nanowires by magnetic sensors

    KAUST Repository

    Kosel, Jürgen

    2017-10-05

    Disclosed are various embodiments related to a corrosion detection device for detecting corrosive environments. A corrosion detection device comprises a magnetic sensor and at least one magnetic nanowire disposed on the magnetic sensor. The magnetic sensor is configured to detect corrosion of the one or more magnetic nanowires based at least in part on a magnetic field of the one or more magnetic nanowires.

  20. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  1. Improvement of PWR reliability by corrosion prevention

    International Nuclear Information System (INIS)

    Takamatsu, Hiroshi

    1999-01-01

    Since first PWR in Japan started commercial operation in 1970, we have encountered the various modes of corrosion on primary and secondary side components. We have paid much efforts for resolving these corrosion problems, that is, investigating the causes of corrosion and establishing the countermeasures for these corrosion. We summarize these efforts in this article. (author)

  2. 49 CFR 172.442 - CORROSIVE label.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false CORROSIVE label. 172.442 Section 172.442... SECURITY PLANS Labeling § 172.442 CORROSIVE label. (a) Except for size and color, the CORROSIVE label must... CORROSIVE label must be white in the top half and black in the lower half. [Amdt. 172-123, 56 FR 66259, Dec...

  3. Digital holographic reconstruction detection of localized corrosion arising from scratches

    Directory of Open Access Journals (Sweden)

    LIANG WANG

    2010-04-01

    Full Text Available In this study, electrochemical methods and the digital holographic reconstruction technique were combined to detect the localized scratch-induced corrosion process of Alloy 690 in 0.50 mol dm-3 H2SO4 containing 0.10 mol dm-3 NaCl. The numerical reconstruction method has been proved to be an effective technique to detect changes of solution concentration. One can obtain direct information from the reconstructed images and capture subtle more revealing changes. It provides a method to detect localized corrosion arising from scratches.

  4. CORROSION INHIBITION OF ALUMINUM ALLOY 3SR IN HCl BY POLYVINYLPYRROLIDONE AND POLYACRYLAMIDE: EFFECT OF MOLECULAR STRUCTURE ON INHIBITION EFFICIENCY

    OpenAIRE

    S. A. UMOREN

    2009-01-01

    The inhibitive performance of two water soluble polymers–polyacrylamide (PA) and polyvinylpyrrolidone (PVP) on the corrosion behavior of aluminum alloy 3SR in HCl solution was investigated using weight loss, hydrogen evolution, and thermometric methods at 30–60°C. Results obtained indicate that both polymers inhibited acid-induced corrosion of aluminum at the temperatures studied. PVP was found to be a better corrosion inhibitor than PA. All measurements from the three techniques show that in...

  5. High temperature corrosion of metals

    International Nuclear Information System (INIS)

    Quadakkers, W.J.; Schuster, H.; Ennis, P.J.

    1988-08-01

    This paper covers three main topics: 1. high temperature oxidation of metals and alloys, 2. corrosion in sulfur containing environments and 3. structural changes caused by corrosion. The following 21 subjects are discussed: Influence of implanted yttrium and lanthanum on the oxidation behaviour of beta-NiA1; influence of reactive elements on the adherence and protective properties of alumina scales; problems related to the application of very fine markers in studying the mechanism of thin scale formation; oxidation behaviour of chromia forming Co-Cr-Al alloys with or without reactive element additions; growth and properties of chromia-scales on high-temperature alloys; quantification of the depletion zone in high temperature alloys after oxidation in process gas; effects of HC1 and of N2 in the oxidation of Fe-20Cr; investigation under nuclear safety aspects of Zircaloy-4 oxidation kinetics at high temperatures in air; on the sulfide corrosion of metallic materials; high temperature sulfide corrosion of Mn, Nb and Nb-Si alloys; corrosion behaviour or NiCrAl-based alloys in air and air-SO2 gas mixtures; sulfidation of cobalt at high temperatures; preoxidation for sulfidation protection; fireside corrosion and application of additives in electric utility boilers; transport properties of scales with complex defect structures; observations of whiskers and pyramids during high temperature corrosion of iron in SO2; corrosion and creep of alloy 800H under simulated coal gasification conditions; microstructural changes of HK 40 cast alloy caused by exploitation in tubes in steam reformer installation; microstructural changes during exposure in corrosive environments and their effect on mechanical properties; coatings against carburization; mathematical modeling of carbon diffusion and carbide precipitation in Ni-Cr-based alloys. (MM)

  6. Irradiation-accelerated corrosion of reactor core materials

    International Nuclear Information System (INIS)

    Bartels, David; Was, Gary; Jiao, Zhijie

    2012-09-01

    The combination of high temperature, chemically aggressive coolants, a high radiation flux and mechanical stress poses a major challenge for the life extension of current light water reactors, but also applies to most all other GenIV concepts. Of these four drivers, the combination of radiation and corrosion presents a unique and extremely challenging environment for materials, for which an understanding of the fundamental science is essentially absent. Irradiation can affect corrosion or oxidation in at least three different ways. Radiation interaction with water results in the decomposition of water into radicals and oxidizing species that will increase the electrochemical corrosion potential and lead to greater corrosion rates. Irradiation of the solid surface can produce excited states that can alter corrosion, such as in the case of photo-induced corrosion. Lastly, displacement damage in the solid will result in a high flux of defects to the solid-solution interface that can alter and perhaps, accelerate interface reactions. While there exists reasonable understanding of how corrosion is affected by irradiation of the aqueous environment, there is little understanding of how irradiation affects corrosion through its impact on the solid, whether metal or oxide. The reason is largely due to the difficulty of conducting experiments that can measure this effect separately. We have undertaken a project specifically to separate the several effects of irradiation on the mechanisms of corrosion. We seek to answer the question: How does radiation damage to the solution-oxide couple affect the oxidation process differently from radiation damage to either component alone? The approach taken in this work is to closely compare corrosion accelerated by (1) proton irradiation, (2) electron irradiation, and (3) chemical corrosion potential effects alone, under typical PWR operating conditions at 300 deg. C. Both 316 stainless steel and zirconium are to be studied. The proton

  7. Corrosion protection and control using nanomaterials

    CERN Document Server

    Cook, R

    2012-01-01

    This book covers the use of nanomaterials to prevent corrosion. The first section deals with the fundamentals of corrosion prevention using nanomaterials. Part two includes a series of case studies and applications of nanomaterials for corrosion control.$bCorrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition ...

  8. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  9. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  10. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1999-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  11. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  12. Corrosion and corrosion fatigue of airframe aluminum alloys

    Science.gov (United States)

    Chen, G. S.; Gao, M.; Harlow, D. G.; Wei, R. P.

    1994-01-01

    Localized corrosion and corrosion fatigue crack nucleation and growth are recognized as degradation mechanisms that effect the durability and integrity of commercial transport aircraft. Mechanically based understanding is needed to aid the development of effective methodologies for assessing durability and integrity of airframe components. As a part of the methodology development, experiments on pitting corrosion, and on corrosion fatigue crack nucleation and early growth from these pits were conducted. Pitting was found to be associated with constituent particles in the alloys and pit growth often involved coalescence of individual particle-nucleated pits, both laterally and in depth. Fatigue cracks typically nucleated from one of the larger pits that formed by a cluster of particles. The size of pit at which fatigue crack nucleates is a function of stress level and fatigue loading frequency. The experimental results are summarized, and their implications on service performance and life prediction are discussed.

  13. pitting corrosion susceptibility pitting corrosion susceptibility of aisi

    African Journals Online (AJOL)

    eobe

    2DEPARTMENT OF MECHANICAL ENGINEERING, UNIVERSITY OF BENIN, BENIN- CITY, EDO STATE, NIGERIA. E-mail addresses: ... fluids and aggressive chemicals. Pitting corrosion ... the kitchen, food manufacturing and dispensing and.

  14. Bio-corrosion for underground disposal of radioactive waste

    International Nuclear Information System (INIS)

    Libert, M.; Esnault, L.; Esnault, L.; Feron, D.

    2011-01-01

    The safety disposal of high level nuclear waste (HLNW) is the major breakthrough allowing socially acceptable development of nuclear energy over the coming decades. The French concept for geological disposal of HLNW is based on a multi-barrier system made by metallic containers confined in natural clay. The main alteration parameter is water arriving on waste after the corrosion of metallic components. The anoxic aqueous corrosion phenomena are studied in order to evaluate the confinement capacity of metallic barriers. The discover of active micro-organisms in deep clayey environments raises the question of the impact of micro-organisms on corrosion parameters due to processes such as 'biologically induced corrosion'. Despite of extreme conditions in deep nuclear geological disposal (redox conditions, high pressure and temperature, irradiation), bacterial activity will adapt and survive in these environments. Anoxic corrosion of nuclear waste containers and radiolysis will produce H 2 , which represents a new energetic source for bacterial development, especially in this environment that contains a low amount of biodegradable organic matter. Besides, the formation of Fe(III)-bearing minerals such as magnetite (Fe 3 O 4 ) as corrosion products will provide electron acceptors favouring the development of bacteria. Bio-corrosion studies of nuclear waste disposal need to investigate the activity of hydrogenotrophic bacteria able to reduce iron oxides (passivation layer) or sulfates (iron reducing bacteria and sulfate reducing bacteria) in order to evaluate their impact on the long-term stability of metallic compounds involved in multi-barrier system for high-level nuclear waste containment. (authors)

  15. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, T.D.

    1996-07-23

    Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

  16. Mortar fights acid corrosion

    Energy Technology Data Exchange (ETDEWEB)

    1982-05-14

    The burning of coal or oil to produce heat required to operate a power boiler also generates a severe corrosion problem within the interior of the duct and stacks used to emit the flue gas into the atmosphere. How can concrete and steel be protected from the effects of acid attack, when the acids are carried in a gas form, or come into direct contact with the steel or concrete from spillage or immersion conditions. Industry in North America has found that the solution to this problem is to build an outside concrete column, in this case of Portland cement, and inside that column, build a totally independent brick liner bonded with Sauereisen mortar.

  17. Erosion--corrosion

    International Nuclear Information System (INIS)

    Vyas, B.

    1978-01-01

    The deterioration of materials by corrosion or erosion by itself presents a formidable problem and for this reason investigators have studied these two phenomena independently. In fact, there are very few systematic studies on E-C and the majority of references mention it only in passing. In most real systems, however, the two destructive processes take place simultaneously, hence the purpose of this review is to present the various interactions between the chemical and mechanical agents leading to accelerated degradation of the material. The papers cited in the review are those that lead to a better understanding of the process involved in the accelerated rate of material loss under E-C conditions

  18. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  19. Critical Study of Corrosion Damaged Concrete Structures

    OpenAIRE

    Sallehuddin Shah Ayop; John Cairns

    2013-01-01

    Corrosion of steel reinforcement in concrete is one of the major problems with respect to the durability of reinforced concrete structures. The degradation of the structure strength due to reinforcement corrosion decreases its design life. This paper presents the literature study on the influence of the corrosion on concrete structure starting from the mechanism of the corrosion until the deterioration stage and the structural effects of corrosion on concrete structures.

  20. Corrosion testing and prediction in SCWO environments

    International Nuclear Information System (INIS)

    Kriksunov, L.B.; Macdonald, D.D.

    1995-01-01

    The authors review recent advances in corrosion monitoring and modeling in SCWO systems. Techniques and results of experimental corrosion measurements at high temperatures are presented. Results of modeling corrosion in high subcritical and supercritical aqueous systems indicate the primary importance of density of water in corrosion processes. A phenomenological model has been developed to simulate corrosion processes at nearcritical and supercritical temperatures in SCWO systems. They discuss as well the construction of Pourbaix diagrams for metals in SCW

  1. Corrosion Protection of Steels by Conducting Polymer Coating

    Directory of Open Access Journals (Sweden)

    Toshiaki Ohtsuka

    2012-01-01

    Full Text Available The corrosion protection of steels by conducting polymer coating is reviewed. The conducting polymer such as polyaniline, polypyrrole, and polythiophen works as a strong oxidant to the steel, inducing the potential shift to the noble direction. The strongly oxidative conducting polymer facilitates the steel to be passivated. A bilayered PPy film was designed for the effective corrosion protection. It consisted of the inner layer in which phosphomolybdate ion, PMo12O3−40 (PMo, was doped and the outer layer in which dodecylsulfate ion (DoS was doped. The inner layer stabilized the passive oxide and the outer possessed anionic perm-selectivity to inhibit the aggressive anions such as chloride from penetrating through the PPy film to the substrate steel. By the bilayered PPy film, the steel was kept passive for about 200 h in 3.5% sodium chloride solution without formation of corrosion products.

  2. Metallurgy of stress corrosion cracking

    International Nuclear Information System (INIS)

    Donovan, J.A.

    1973-01-01

    The susceptibility of metals and alloys to stress corrosion is discussed in terms of the relationship between structural characteristics (crystal structure, grains, and second phases) and defects (vacancies, dislocations, and cracks) that exist in metals and alloys. (U.S.)

  3. Heated Aluminum Tanks Resist Corrosion

    Science.gov (United States)

    Johnson, L. E.

    1983-01-01

    Simple expedient of heating foam-insulated aluminum alloy tanks prevents corrosion by salt-laden moisture. Relatively-small temperature difference between such tank and surrounding air will ensure life of tank is extended by many years.

  4. Microbiologically influenced corrosion of carbon steel in the presence of sulphate reducing bacteria

    International Nuclear Information System (INIS)

    Tunaru, M.; Velciu, L.; Mihalache, M.; Laurentiu, P.

    2016-01-01

    Sulphate-reducing bacteria (SRB) are the most important organisms in microbiologically induced corrosion. In this context, the paper presents an assessment (by experimental tests) of the behaviour of carbon steel samples (SA106gr.B) in SRB media. Some of samples were immersed in microbial environment in order microbiological analysis of their surface and another part was used to perform accelerated electrochemical tests to determine electrochemical parameters for the system carbon steel / microbial medium (corrosion rate, the polarization resistance of the surface, susceptibility to pitting corrosion). The surfaces of the tested samples were analyzed using the optical and electronic microscope, and emphasized the role of bacteria in the development of biofilms under which appeared characteristics of corrosion attack. The correlation of all results confirmed that SRB accelerated the localized corrosion of the surfaces of SA 106gr.B carbon steel. (authors)

  5. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  6. Corrosion of research reactor aluminium clad spent fuel in water

    International Nuclear Information System (INIS)

    2009-12-01

    A large variety of research reactor spent fuel with different fuel meats, different geometries and different enrichments in 235 U are presently stored underwater in basins located around the world. More than 90% of these fuels are clad in aluminium or aluminium based alloys that are notoriously susceptible to corrosion in water of less than optimum quality. Some fuel is stored in the reactor pools themselves, some in auxiliary pools (or basins) close to the reactor and some stored at away-from-reactor pools. Since the early 1990s, when corrosion induced degradation of the fuel cladding was observed in many of the pools, corrosion of research reactor aluminium clad spent nuclear fuel stored in light water filled basins has become a major concern, and programmes were implemented at the sites to improve fuel storage conditions. The IAEA has since then established a number of programmatic activities to address corrosion of research reactor aluminium clad spent nuclear fuel in water. Of special relevance was the Coordinated Research Project (CRP) on Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase I) initiated in 1996, whose results were published in IAEA Technical Reports Series No. 418. At the end of this CRP it was considered necessary that a continuation of the CRP should concentrate on fuel storage basins that had demonstrated significant corrosion problems and would therefore provide additional insight into the fundamentals of localized corrosion of aluminium. As a consequence, the IAEA started a new CRP entitled Corrosion of Research Reactor Aluminium Clad Spent Fuel in Water (Phase II), to carry out more comprehensive research in some specific areas of corrosion of aluminium clad spent nuclear fuel in water. In addition to this CRP, one of the activities under IAEA's Technical Cooperation Regional Project for Latin America Management of Spent Fuel from Research Reactors (2001-2006) was corrosion monitoring and surveillance of research

  7. Dictionary corrosion and corrosion control. English-German/German-English. Fachwoerterbuch Korrosion und Korrosionsschutz. Englisch-Deutsch/Deutsch-Englisch

    Energy Technology Data Exchange (ETDEWEB)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods.

  8. Corrosion protection on superheaters of waste to energy plants. Experience with material and application; Korrosionsschutz im Ueberhitzerbereich. Erfahrungen mit Werkstoff und Applikation aus Qualitaetsbegleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Schmidl, Werner; Herzog, Thomas; Magel, Gabi; Mueller, Wolfgang; Spiegel, Wolfgang [CheMin GmbH, Augsburg (Germany)

    2011-07-01

    Corrosion induced by chlorine at high temperatures and corrosion by salt melts sometimes cause severe risk and loss of operational availability in waste- and biomass-fired power plants. This corrosion very often affects the superheater. Due to high maintenance needs, several approaches to anti-corrosion coating have been developed. Nickel-based alloys such as alloy 625 are chosen to be applied as cladding or by thermal spraying. Operation periods have been considerably increased by these methods. But still there are some shortcomings in corrosion protection due to application and/or material. (orig.)

  9. The effect lead impurities on the corrosion resistance of alloy 600 and alloy 690 in high temperature water

    International Nuclear Information System (INIS)

    Sakai, T.; Nakagomi, N.; Kikuchi, T.; Aoki, K.; Nakayasu, F.; Yamakawa, K.

    1998-01-01

    Degradation of nickel-based alloy steam generator (SG) tubing caused by lead-induced corrosion has been reported recently in some PWR plants. Several laboratory studies also have shown that lead causes intergranular or transgranular stress corrosion cracking (IGSCC or TGSCC) of the tubing materials. Information from previous studies suggests two possible explanations for the mechanism of lead-induced corrosion. One is selective dissolution of tube metal elements, resulting in formation of a lead-containing nickel-depleted oxide film as observed in mildly acidic environments. The other explanation is an increase in potential, as has been observed in lead-contaminated caustic environments, although not in all volatile treatment (AVT) water such as the ammonium-hydrazine water chemistry. These observation suggest that an electrochemical reaction between metal elements and dissolved lead might be the cause of lead-induced corrosion. The present work was undertaken to clarify the lead-induced corrosion mechanism of nickel-based alloys from an electrochemical viewpoint, focusing on mildly acidic and basic environments. These are the probable pH conditions in the crevice region between the tube and tube support plate of the SG where corrosion damage could occur. Measurements of corrosion potential and electrochemical polarization of nickel-based alloys were performed to investigate the effect of lead on electrochemical behavior of the alloys. Then, constant extension rate tests (CERT) were carried out to determine the corrosion susceptibility of the alloys in a lead-contaminated environment. (J.P.N.)

  10. Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

    International Nuclear Information System (INIS)

    Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

    2012-01-01

    Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

  11. Corrosion of alloy 22 in phosphate ions effect and chloride containing solutions

    International Nuclear Information System (INIS)

    Carranza, Ricardo M.

    2009-01-01

    performed with PCA specimens showed a strong inhibitory effect of phosphate ions on chloride induced crevice corrosion of Alloy 22. (author)

  12. Corrosion Protection of Launch Infrastructure and Hardware Through the Space Shuttle Program

    Science.gov (United States)

    Calle, L. M.

    2011-01-01

    Corrosion, the environmentally induced degradation of materials, has been a challenging and costly problem that has affected NASA's launch operations since the inception of the Space Program. Corrosion studies began at NASA's Kennedy Space Center (KSC) in 1966 during the Gemini/Apollo Programs with the evaluation of long-term protective coatings for the atmospheric protection of carbon steel. NASA's KSC Beachside Corrosion Test Site, which has been documented by the American Society of Materials (ASM) as one of the most corrosive, naturally occurring environments in the world, was established at that time. With the introduction of the Space Shuttle in 1981, the already highly corrosive natural conditions at the launch pad were rendered even more severe by the acidic exhaust from the solid rocket boosters. In the years that followed, numerous efforts at KSC identified materials, coatings, and maintenance procedures for launch hardware and equipment exposed to the highly corrosiye environment at the launch pads. Knowledge on materials degradation, obtained by facing the highly corrosive conditions of the Space Shuttle launch environment, as well as limitations imposed by the environmental impact of corrosion control, have led researchers at NASA's Corrosion Technology Laboratory to establish a new technology development capability in the area of corrosion prevention, detection, and mitigation at KSC that is included as one of the "highest priority" technologies identified by NASA's integrated technology roadmap. A historical perspective highlighting the challenges encountered in protecting launch infrastructure and hardware from corrosion during the life of the Space Shuttle program and the new technological advances that have resulted from facing the unique and highly corrosive conditions of the Space Shuttle launch environment will be presented.

  13. Corrosion resistance of copper canister weld material

    International Nuclear Information System (INIS)

    Gubner, Rolf; Andersson, Urban

    2007-03-01

    mechanical solid-state process, i.e. not a fusion welding method. The FSW tool consists of two parts: a tapered pin (or probe) and a shoulder. The function of the tool is to heat up the material by means of friction and, by virtue of its shape, force the material to flow around it and create a joint. This means that the problems encountered in fusion welding, for example unfavourable grain structure and size and segregation phenomena, can be avoided. The microstructure in copper resulting from FSW resembles the microstructure resulting from hot forming of the copper components in the canister. However, some impurities from the tool, such as metal particles, have been detected in the weld material. This study aimed to investigate whether the driving force of galvanic corrosion between weld material and base material could pose a problem and whether metallic particles originating from the FSW tool could induce and sustain corrosion. In this study, a surface untreated FSW tool was used to simulate the worst case scenario. For today's FSW welds, the tools have been surface treated which results in no detectable levels of metal particles in the weld. For the study described in this report, 9 samples from FSW (produced with surface untreated tools) and 1 EBW sample were investigated in this study. As result, the FSW samples show less corrosion compared to EBW and the residues from FSW tool do not influence corrosion adversely. Furthermore, copper oxides do not influence the corrosion properties of FSW welds noticeably. In conclusion, FSW for sealing copper canisters for spend nuclear fuel provides more durable welds from a corrosion point of view

  14. Corrosion resistance of copper canister weld material

    Energy Technology Data Exchange (ETDEWEB)

    Gubner, Rolf; Andersson, Urban [Corrosion and Metals Research Institute, Sto ckholm (Sweden)

    2007-03-15

    mechanical solid-state process, i.e. not a fusion welding method. The FSW tool consists of two parts: a tapered pin (or probe) and a shoulder. The function of the tool is to heat up the material by means of friction and, by virtue of its shape, force the material to flow around it and create a joint. This means that the problems encountered in fusion welding, for example unfavourable grain structure and size and segregation phenomena, can be avoided. The microstructure in copper resulting from FSW resembles the microstructure resulting from hot forming of the copper components in the canister. However, some impurities from the tool, such as metal particles, have been detected in the weld material. This study aimed to investigate whether the driving force of galvanic corrosion between weld material and base material could pose a problem and whether metallic particles originating from the FSW tool could induce and sustain corrosion. In this study, a surface untreated FSW tool was used to simulate the worst case scenario. For today's FSW welds, the tools have been surface treated which results in no detectable levels of metal particles in the weld. For the study described in this report, 9 samples from FSW (produced with surface untreated tools) and 1 EBW sample were investigated in this study. As result, the FSW samples show less corrosion compared to EBW and the residues from FSW tool do not influence corrosion adversely. Furthermore, copper oxides do not influence the corrosion properties of FSW welds noticeably. In conclusion, FSW for sealing copper canisters for spend nuclear fuel provides more durable welds from a corrosion point of view.

  15. Influence of Chloride Ion and Temperature on the Corrosion Behavior of Ni-Fe-Cr Alloy 028

    Science.gov (United States)

    Zhang, L. N.; Dong, J. X.; Szpunar, J. A.; Zhang, M. C.; Basu, R.

    Recently, the working condition of tubing systems used in oil and natural gas industries are severer than before with the increasing exploitation of acidic gas fields. The corrosion problems induced from the corrosive environment with chloride ion medium and high temperature have been much more concerned. The presence of chloride ion can accelerate the dissolution of metals. The corrosion performance is also sensitive to the operating temperature. Classic localized corrosions such as the pitting or the crevice type due to environmental temperature and chloride ion.

  16. Effects of environmental variables on the crack initiation stages of corrosion fatigue of high strength aluminum alloys

    Science.gov (United States)

    Poteat, L. E.

    1981-01-01

    Fatigue initiation in six aluminum alloys used in the aircraft industry was investigated. Cyclic loading superimposed on a constant stress was alternated with atmospheric corrosion. Tests made at different stress levels revealed that a residual stress as low as 39% of the yield strength caused stress corrosion cracking in some of the alloys. An atmospheric corrosion rate meter developed to measure the corrosivity of the atmosphere is described. An easily duplicated hole in the square test specimen with a self-induced residual stress was developed.

  17. A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

    International Nuclear Information System (INIS)

    Vanaei, H.R.; Eslami, A.; Egbewande, A.

    2017-01-01

    Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

  18. Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products

    Science.gov (United States)

    Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren

    2016-01-01

    The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367

  19. Effect of Additional Sulfide and Thiosulfate on Corrosion of Q235 Carbon Steel in Alkaline Solutions

    Directory of Open Access Journals (Sweden)

    Bian Li Quan

    2016-01-01

    Full Text Available This paper investigated the effect of additional sulfide and thiosulfate on Q235 carbon steel corrosion in alkaline solutions. Weight loss method, scanning electron microscopy (SEM equipped with EDS, X-ray photoelectron spectroscopy (XPS, and electrochemical measurements were used in this study to show the corrosion behavior and electrochemistry of Q235 carbon steel. Results indicate that the synergistic corrosion rate of Q235 carbon steel in alkaline solution containing sulfide and thiosulfate is larger than that of sulfide and thiosulfate alone, which could be due to redox reaction of sulfide and thiosulfate. The surface cracks and pitting characteristics of the specimens after corrosion were carefully examined and the corrosion products film is flake grains and defective. The main corrosion products of specimen induced by S2− and S2O32- are FeS, FeS2, Fe3O4, and FeOOH. The present study shows that the corrosion mechanism of S2− and S2O32- is different for the corrosion of Q235 carbon steel.

  20. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  1. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    International Nuclear Information System (INIS)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang

    2015-01-01

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys

  2. Detailed investigation of Cl-corrosion initiated by deposits formed in biomass-fired boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Frandsen, Flemming J.; Lith, S. van

    2009-10-15

    The aim was to investigate deposit-induced Cl-corrosion under well-controlled laboratory conditions, simulating the conditions in biomass-fired boilers. This has been done by exposing pieces of superheater tubes, covered by synthetic salts, at temperatures and gas mixtures simulating biomass-fired conditions. The corroded specimens have been studied in detail using a Scanning Electron Microscope (SEM), in order to determine the corrosion rate, and to investigate the chemistry and morphology of the corrosive attack. The project has been divided into four activities: A1: Relationship between the Cl-concentration in the deposit, and the corrosion rate. A2: Influence of cation type (K+ and Na+) on the mobility of Cl in the deposit. A3: Influence of metal temperature on the corrosion rate. A4: Critical evaluation of the existing experience for minimizing corrosion in full-scale boilers firing totally or partly with biomass. (LN)

  3. Corrosion Behavior of X80 Steel with Coupled Coating Defects under Alternating Current Interference in Alkaline Environment.

    Science.gov (United States)

    Li, Zhong; Li, Caiyu; Qian, Hongchang; Li, Jun; Huang, Liang; Du, Cuiwei

    2017-06-28

    The corrosion behavior of X80 steel in the presence of coupled coating defects was simulated and studied under the interference of alternating current (AC) in an alkaline environment. The results from electrochemical measurements showed that the electrode potential of the coating defect with the smaller exposed area was lower than that with the larger area, which indicated that the steel with the smaller coating defect was more prone to corrosion. The result of weight loss tests also showed that the smaller coating defect had induced a higher corrosion rate. However, the corrosion rate of X80 steel at the larger coating defect decreased gradually with the increase of the larger defect area at a constant smaller defect area. The corrosion morphology images showed that the coating defects with smaller areas suffered from more severe pitting corrosion.

  4. Genotoxicity of corrosion eluates obtained from orthodontic brackets in vitro.

    Science.gov (United States)

    Angelieri, Fernanda; Marcondes, Joao Paulo C; de Almeida, Danielle Cristina; Salvadori, Daisy M F; Ribeiro, Daniel A

    2011-04-01

    The purpose of this study was to evaluate whether corrosion eluates obtained from commercially available orthodontic brackets are able to induce genetic damage in vitro. Genotoxicity was assessed by the single cell gel (comet) assay using Chinese hamster ovary (CHO) cells. The following orthodontic metallic brackets were used: Morelli (Sorocaba, Brazil); Abzil (São José do Rio Preto, Brazil); Dentaurum (Pforzheim, Germany); and 3M Unitek (Puchheim, Germany). Each dental bracket was submitted to a corrosion process in a solution containing equal amounts of acetic acid and sodium chloride at 0.1 M concentration for 1, 3, 7, 14, 21, 35, and 70 days. CHO cells were exposed to eluates for 30 minutes at 37°C. The negative control was treated with the same solution used for corrosion process for 30 minutes at 37°C. Independent positive control was performed with methyl methanesulfonate (MMS) (Sigma Aldrich, St. Louis, Mo) at 1 ug/mL for 1 hour. None of the eluates was found to exhibit genotoxicity, regardless of the different commercial brands of orthodontic appliance used. In summary, our results indicate corrosion eluates obtained from orthodontic brackets do not induce genetic damage as assessed by single cell gel (comet) assay. Copyright © 2011 American Association of Orthodontists. Published by Mosby, Inc. All rights reserved.

  5. Characterization of corrosion products of Zn and Zn–Mg–Al coated steel in a marine atmosphere

    International Nuclear Information System (INIS)

    Diler, E.; Rouvellou, B.; Rioual, S.; Lescop, B.; Nguyen Vien, G.; Thierry, D.

    2014-01-01

    Highlights: • The corrosion behaviour of Zn–Mg–Al alloy in marine environment is characterized. • Zn–Mg–Al alloy shows a better corrosion resistance than Zn. • Strong enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the corrosion products is observed. • Al 3+ and Mg 2+ induced quenching effects in corrosion activity are described. - Abstract: The corrosion behaviour of pure zinc and zinc–magnesium–aluminium alloy (ZMA) has been studied during 6 months of exposure in marine environment (Brest, France). The composition of corrosion products is analysed using infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). An improved corrosion resistance of ZMA is observed. This improvement is found to be connected to Mg 2+ and Al 3+ induced quenching of corrosion activity and to the enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the formed corrosion product

  6. Initiation and propagation of rebar corrosion in carbonated and cracked concrete

    International Nuclear Information System (INIS)

    Ghantous, Rita-Maria

    2016-01-01

    This thesis aims to study the carbonation-induced corrosion initiation and propagation in cracked concrete under different conditions. It is performed in the framework of concrete ageing management of cooling towers of Electricity of France (EDF) nuclear power plants. Indeed some of them can be affected by cracks which may promote the carbonation of the concrete surrounding the cracks and induce a rapid reinforcement corrosion initiation in the carbonated area. Firstly, cracks representative of those encountered in the cooling towers concrete are reproduced on laboratory specimens using the three point bending test. Three crack openings are obtained (100 μm, 300 μm and 500 μm). Cracked specimens are thereafter exposed to accelerated carbonation for two aims. First for the acceleration of the concrete neutralization phase which ensure the suitable thermodynamic conditions for active corrosion initiation. Second, for the estimation of the length of the mechanically damaged steel/binder interface supposed to be comparable to the carbonated length along the rebar on both sides of the crack. It is found that carbonation at 50% CO_2 is not suitable here because it overestimated the damaged zone length, maybe due to enhanced carbonation shrinkage. The second part aims to investigate the corrosion initiation and propagation phases while varying several parameters. For this purpose, cracked and carbonated specimens are subjected to corrosion under different exposure conditions. Specimens showing different crack widths and different types of binder are corroded in a reference test in which 30 minutes of rain occurs each 3 days at 20 C. Additionally, some corrosion tests are realized under raining/drying cycles for 3 minutes rain, other at 40 C and other in natural environmental conditions. Moreover, some cracked specimens are exposed in different orientations with respect to rain. Furthermore, specimens with different bars locations are prepared in order to investigate

  7. Stainless steel corrosion in French LMFBR - Feedback and prevention against risks

    International Nuclear Information System (INIS)

    Grabon, V.; Brissonneau, L.; Billey, C.

    2015-01-01

    This paper deals with the mechanisms and the conditions leading to the most threatening corrosion risks specific to the use of sodium at high temperature as coolant in FBR (Fast Breeder Reactors) - apart from wastage (rapid erosion-corrosion of the steam generator tubes by sodium hydroxide due to steam-water leaks in sodium): Stress Corrosion Cracking (SCC) induced in sodium polluted by sodium hydroxide (following sodium-water reaction or incomplete cleaning of component), SCC induced by caustic solution during maintenance operations (cleaning of component or repair on drained sodium circuit inducing moist air ingress), and Intergranular Attack (IGA) induced on sensitized stainless steels by acid solutions used during maintenance operations (decontamination of component, chemical cleaning). These risks are illustrated by some examples of corrosion encountered through Phenix experience or in CEA sodium loops. The paper also describes the solutions and the preventive measures that have been put in place against these corrosion risks, in the form of design rules and operating procedures. Generally the plant operator cannot control the material parameters (metal composition, aging, stress) during the lifetime of the facility. Thus most of the time preventive measures consist in excluding at least one of the two other factors related to the chemical environment and/or to the operating conditions. Moreover corrosion of the primary components during cleaning and decontamination operations before repairing should be carefully examined to authorize their reuse in the reactor

  8. Microbiological corrosion in low carbon steels; Corrosion microbiologica en aceros de bajo carbono

    Energy Technology Data Exchange (ETDEWEB)

    Medina-Custodio, O; Ortiz-Prado, A; Jacobo-Armendariz, V. H; Schouwenaars-Franssens, R [Universidad Nacional Autonoma de Mexico, Mexico, D.F. (Mexico)]. E-mail: medina_1979@yahoo.com; armandoo@servidor.unam.mx; vjacobo@dgapa.unam.mx; raf_schouweenaars@yahoo.com

    2009-01-15

    The Microbiologically Induced Corrosion affects several industries, such as oil industry where it is estimated that 20% to 30% pipes failures are related with microorganism. The chemical reactions generate ions transfer, this validate the use of electrochemical technique for its analysis. Coupons submerged in a nutritional medium with presence and absence of three different microorganisms during two periods, 48 hours and 28 days were studied. Polarization resistance (Rp) and Electrochemical Impedance Spectroscopy (EIS) techniques were applied to determine the corrosively of the systems. The results show a greater corrosive effect of abiotic systems, this indicates a microorganisms protection effect to the metal, opposite to the first hypothesis. This result was ratified observing surface coupons by using Scanning Electron Microscopy (SEM) technique. A possible mechanism based on Evans - Tafel graph is proposed to explain inhibitor microorganism effect. [Spanish] La corrosion microbiologica es un tipo comun de deterioro que afecta diversas industrias, una de ellas es la petrolera en la que se estiman que el 20% o 30% de fallas en las tuberias de trasporte de hidrocarburos es favorecida por microorganismos. Las reacciones quimicas que sustentan estos, generan transferencia de iones, lo que justifica el empleo de tecnicas electroquimicas para su analisis. En este trabajo, se estudiaron probetas de acero de bajo carbono SAE 1018, sumergidas en un medio nutritivo rico en cloruros en presencia y ausencia de tres diferentes cargas microbianas, en tiempos de exposicion de 48 horas y 28 dias. Se realizaron ensayos de resistencia a la polarizacion (Rp) y espectroscopia de impedancia electroquimica (EIS) para determinar el efecto corrosivo de los diferentes sistemas. Los resultados muestran que el medio abiotico causa el mayor efecto corrosivo, lo que indica un efecto protector de los microorganismos al metal contradiciendo la hipotesis inicialmente propuesta. La observacion

  9. Corrosion control in nuclear fuel reprocessing

    International Nuclear Information System (INIS)

    Steele, D.F.

    1986-01-01

    This article looks in detail at tribology-related hazards of corrosion in irradiated fuel reprocessing plants and tries to identify and minimize problems which could contribute to disaster. First, the corrosion process is explained. Then the corrosion aspects at each of four stages in reprocessing are examined, with particular reference to oxide fuel reprocessing. The four stages are fuel receipt and storage, fuel breakdown and dissolution, solvent extraction and product concentration and waste management. Results from laboratory and plant corrosion trails are used at the plant design stage to prevent corrosion problems arising. Operational procedures which minimize corrosion if it cannot be prevented at the design stage, are used. (UK)

  10. A Theoretical Model for Metal Corrosion Degradation

    Directory of Open Access Journals (Sweden)

    David V. Svintradze

    2010-01-01

    Full Text Available Many aluminum and stainless steel alloys contain thin oxide layers on the metal surface which greatly reduce the corrosion rate. Pitting corrosion, a result of localized breakdown of such films, results in accelerated dissolution of the underlying metal through pits. Many researchers have studied pitting corrosion for several decades and the exact governing equation for corrosion pit degradation has not been obtained. In this study, the governing equation for corrosion degradation due to pitting corrosion behavior was derived from solid-state physics and some solutions and simulations are presented and discussed.

  11. PLANTS AS A SOURCE OF GREEN CORROSION INHIBITORS ...

    African Journals Online (AJOL)

    Mgina

    Acacia senegal) exhibit good inhibition characteristics to corrosion on mild steel under fresh water medium and the ... as corrosion inhibitors for metals in various corrosive media ..... alloy corrosion in chloride solution", J. Appl. Electrochem.

  12. Effect of noble metals on the corrosion of AISI 316L stainless steel in nitric acid

    International Nuclear Information System (INIS)

    Robin, R.; Andreoletti, G.; Fauvet, P.; Terlain, A.

    2004-01-01

    In the spent fuel treatment, the solutions of fission products contain dissolution fines, in particular platinoids. These solutions are stored into AISI 316L stainless steel tanks, and the contact of noble metallic particles such as platinoids with austenitic stainless steels may induce a shift of the steel corrosion potential towards the trans-passive domain by galvanic coupling. In that case, the steel may be polarized up to a potential value above the range of passive domain, that induces an increase of the corrosion current. The galvanic corrosion of AISI 316L stainless steel in contact with different platinoids has been investigated by electrochemical and gravimetric techniques. Two types of tests were conducted in 1 mol/L nitric acid media at 80 deg C: (1) polarization curves and (2) immersion tests with either platinoid powders (Ru, Rh, Pd) or true insoluble dissolution fines (radioactive laboratory test). The results of the study have shown that even if galvanic coupling enhances the corrosion rate by about a factor 10 in these conditions, the corrosion behavior of AISI 316L remains low (a corrosion rate below 6 μm/year, few small intergranular indentations). No specific effect of irradiation and of elements contained in radioactive fines (other than Ru, Rh and Pd) was observed on corrosion behavior. A platinoids-ranking has also been established according to their coupling potential: Ru > Pd > Rh. (authors)

  13. Water chemistry: cause and control of corrosion degradation in nuclear power plants

    International Nuclear Information System (INIS)

    Kain, Vivekanand

    2008-01-01

    chemical addition had been introduced in these reactors. On the other hand, stress corrosion cracking of the steam generator tubing material, alloy 600, has been tackled primarily by change of the alloy/its heat treatment. From the secondary side, the cracking and corrosion degradation are controlled by applying All Volatile Treatment instead of the phosphate water chemistry earlier used in the steam generators. It will be shown that change of condenser tubing material also helps in controlling the pitting corrosion causing species in the secondary side water chemistry to avoid pitting corrosion. Another form of corrosion degradation, flow accelerated corrosion, can also be controlled to an extent in the primary as well as the secondary side, by change of water chemistry parameters. Other changes e.g. in material and design of the components are also required to tackle the FAC related problems. Microbial induced corrosion is shown to be the dominant degradation mode for service water pipelines. Water chemistry changes introduced to control it in plants worldwide will be described. (author)

  14. Effect of radiation on anaerobic corrosion of iron

    International Nuclear Information System (INIS)

    Smart, N.R.; Rance, A.P.

    2005-01-01

    higher dose rate. The corrosion products were predominantly magnetite, with some indications of unidentified higher oxidation state corrosion products being formed at the higher dose rates. The main conclusions from the work are as follows: 1. The presence of gamma radiation fields increases the anaerobic corrosion rate of carbon steel in artificial groundwaters simulating those expected in the SKB repository. At 11 Gray/hr the increase only lasts for approximately 7,000 hours, but at 300 Gray/hr the enhancement is longer lasting and may be continuous. 2. The enhancement in the corrosion rate is greater in Allard water, where a 30 fold increase in corrosion rate was observed, than in bentonite-equilibrated groundwater, which had a higher ionic strength and a higher initial pH, where the radiation-induced enhancement was 10-20 times. 3. The predominant corrosion product of anaerobic corrosion of iron under irradiated conditions is magnetite, but there was some evidence of higher oxidation state oxyhydroxides under the high dose rate conditions. 4. A more detailed analysis of the radiochemical conditions in the tests is required to develop a more detailed understanding of the reasons for the increase in corrosion rate when irradiated

  15. Martensitic transformation in an intergranular corrosion area of austenitic stainless steel during thermal cycling

    International Nuclear Information System (INIS)

    La Fontaine, Alexandre; Yen, Hung-Wei; Trimby, Patrick; Moody, Steven; Miller, Sarah; Chensee, Martin; Ringer, Simon; Cairney, Julie

    2014-01-01

    An oxidation-assisted martensitic phase transformation was observed in an austenitic stainless steel after thermal cycling up to 970 °C in air in a solar thermal steam reformer. The intergranular corrosion areas were investigated by electron backscatter diffraction (EBSD), transmission Kikuchi diffraction (TKD) and transmission electron microscopy (TEM). The structural-and-chemical maps revealed that within intergranular corrosion areas this martensitic transformation primarily occurs in oxidation-induced chromium-depleted zones, rather than due to only sensitization. This displacive transformation may also play a significant role in the rate at which intergranular corrosion takes place

  16. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    International Nuclear Information System (INIS)

    Cunnane, J.C.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II

  17. Effects of nitrogen and nitrogen getters in lithium on the corrosion of type 316 stainless steel

    International Nuclear Information System (INIS)

    Tortorelli, P.F.; DeVan, J.H.; Selle, J.E.

    1979-01-01

    This paper presents preliminary results on the corrosion of type 316 stainless steel in nitrogen-contaminated lithium. Nitrogen is a principal interstitial impurity in lithium and has a significant detrimental effect on compatibility, while O, H, and C in lithium do not enhance corrosion of type 316 stainless steel. Because of this, there is a need to understand the corrosion mechanisms and kinetics associated with nitrogen-induced attack in lithium. Results from experiments with getters in nitrogen-contaminated lithium are also reported

  18. Stress corrosion cracking of the tubing materials for nuclear steam generators in an environment containing lead

    International Nuclear Information System (INIS)

    Kim, Kyung Mo; Kim, Uh Chul; Lee, Eun Hee; Hwang, Seong Sik

    2004-01-01

    Steam generator tube materials show a high susceptibility to stress corrosion cracking (SCC) in an environment containing lead species and some nuclear power plants currently have degradation problems associated with lead-induced stress corrosion cracking in a caustic solution. Effects of an applied potential on SCC is tested for middle-annealed Alloy 600 specimens since their corrosion potential can be changed when lead oxide coexists with other oxidizing species like copper oxide in the sludge. In addition, all the steam generator tubing materials used for nuclear power plants being operated and currently under construction in Korea are tested in a caustic solution with lead oxide. (author)

  19. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    Energy Technology Data Exchange (ETDEWEB)

    Cunnane, J.C. [comp.; Bates, J.K.; Bradley, C.R. [Argonne National Lab., IL (United States)] [and others

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  20. Graphene: corrosion-inhibiting coating.

    Science.gov (United States)

    Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

    2012-02-28

    We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

  1. A new corrosion monitoring technique

    International Nuclear Information System (INIS)

    Brown, Gerald K.

    2000-01-01

    Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

  2. Corrosion effects on friction factors

    International Nuclear Information System (INIS)

    Magleby, H.L.; Shaffer, S.J.

    1996-01-01

    This paper presents the results of NRC-sponsored material specimen tests that were performed to determine if corrosion increases the friction factors of sliding surfaces of motor-operated gate valves, which could require higher forces to close and open safety-related valves when subjected to their design basis differential pressures. Friction tests were performed with uncorroded specimens and specimens subjected to accelerated corrosion. Preliminary tests at ambient conditions showed that corrosion increased the friction factors, indicating the need for additional tests duplicating valve operating parameters at hot conditions. The additional tests showed friction factors of corroded specimens were 0.1 to 0.2 higher than for uncorroded specimens, and that the friction factors of the corroded specimens were not very dependent on contact stress or corrosion film thickness. The measured values of friction factors for the three corrosion films tested (simulating three operating times) were in the range of 0.3 to 0.4. The friction factor for even the shortest simulated operating time was essentially the same as the others, indicating that the friction factors appear to reach a plateau and that the plateau is reached quickly

  3. Hanford transuranic storage corrosion review

    International Nuclear Information System (INIS)

    Nelson, J.L.; Divine, J.R.

    1980-12-01

    The rate of atmospheric corrosion of the transuranic (TRU) waste drums at the US Department of Energy's Hanford Project, near Richland, Washington, was evaluated by Pacific Northwest Laboratory (PNL). The rate of corrosion is principally contingent upon the effects of humidity, airborne pollutants, and temperature. Results of the study indicate that actual penetration of barrels due to atmospheric corrosion will probably not occur within the 20-year specified recovery period. Several other US burial sites were surveyed, and it appears that there is sufficient uncertainty in the available data to prevent a clearcut statement of the corrosion rate at a specific site. Laboratory and site tests are recommended before any definite conclusions can be made. The corrosion potential at the Hanford TRU waste site could be reduced by a combination of changes in drum materials (for example, using galvanized barrels instead of the currently used mild steel barrels), environmental exposure conditions (for example, covering the barrels in one of numerous possible ways), and storage conditions

  4. Critical Factors for the Transition from Chromate to Chromate-Free Corrosion Protection

    Science.gov (United States)

    2005-06-15

    ascorbate, glutathione, and L-cystine that lead to DNA damage [15, 16]. One mechanistic hypothesis for Cr6+-induced DNA damage entails a Fenton -type...to damage of DNA [17]. Alternative mechanisms to the Fenton -type interaction have been proposed by Lay et al. [18], who suggest that the DNA...underlying 2024-T3 core in maintenance operations where grinding-out of cosmetic corrosion surfaces is routine. Corrosion protection of the 2024-T3

  5. Protection of Steel Corrosion in Concrete Members by the Combination of Galvanic Anode and Nitrite Penetration

    Directory of Open Access Journals (Sweden)

    Minobu Aoyama

    2014-01-01

    Full Text Available Chloride induced-corrosion of steel bars in concrete can make cracks and exfoliation in near-surface regions in reinforced concrete structures. In this paper, we described the basic concept and practice of steel bars corrosion protection method by the combination of galvanic anode (zinc wire and the penetration of nitrite ions from mortar layers containing a large amount of lithium nitrite.

  6. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Science.gov (United States)

    Huang, B. S.; Yin, W. F.; Sang, D. H.; Jiang, Z. Y.

    2012-10-01

    The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 °C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr5S8 phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  7. Quantitative measures of corrosion and prevention: application to corrosion in agriculture

    NARCIS (Netherlands)

    Schouten, J.C.; Gellings, P.J.

    1987-01-01

    The corrosion protection factor (c.p.f.) and the corrosion condition (c.c.) are simple instruments for the study and evaluation of the contribution and efficiency of several methods of corrosion prevention and control. The application of c.p.f. and c.c. to corrosion and prevention in agriculture in

  8. Comparative study in the induced corrosion by sulfate reducing microorganisms, in a stainless steel 304L sensitized and a carbon steel API X65; Estudio comparativo de la corrosion inducida por microorganismos sulfatorreductores, en un acero inoxidable 304L sensibilizado y un acero al carbono API X65

    Energy Technology Data Exchange (ETDEWEB)

    Diaz S, A.; Gonzalez F, E.; Arganis J, C.; Luna C, P.; Carapia M, L. [ININ, Carretera Mexico-Toluca Km. 36.5, 52045 Estado de Mexico (Mexico)]. e-mail: ads@nuclear.inin.mx

    2004-07-01

    In spite of the operational experience related with the presence of the phenomenon of microbiological corrosion (MIC) in industrial components, it was not but until the decade of the 80 s when the nuclear industry recognized its influence in some systems of Nuclear Generating Power plants. At the moment, diverse studies that have tried to explain the generation mechanism of this phenomenon exist; however, they are even important queries that to solve, especially those related with the particularities of the affected metallic substrates. Presently work, the electrochemical behavior of samples of stainless steel AISI 304L sensitized is evaluated and the carbon steel APIX65, before the action of sulfate reducing microorganisms low the same experimental conditions; found that for the APIX65 the presence of this type of bacteria promoted the formation of a stable biofilm that allowed the maintenance of the microorganisms that damaged the material in isolated places where stings were generated; while in the AISI 304L, it was not detected damage associated to the inoculated media. The techniques of Resistance to the Polarization and Tafel Extrapolation, allowed the calculation of the speed of uniform corrosion, parameter that doesn't seem to be influenced by the presence of the microorganisms; while that noise electrochemical it distinguished in real time, the effect of the sulfate reducing in the steel APIX65. (Author)

  9. General corrosion, irradiation-corrosion, and environmental-mechanical evaluation of nuclear-waste-package structural-barrier materials. Progress report

    International Nuclear Information System (INIS)

    Westerman, R.E.; Pitman, S.G.; Nelson, J.L.

    1982-09-01

    Pacific Northwest Laboratory is studying the general corrosion, irradiation-corrosion, and environmentally enhanced crack propagation of five candidate materials in high-temperature aqueous environments simulating those expected in basalt and tuff repositories. The materials include three cast ferrous materials (ductile cast iron and two low-alloy Cr-Mo cast steels) and two titanium alloys, titanium Grade 2 (commercial purity) and Grade 12 (a Ti-Ni-Mo alloy). The general corrosion results are being obtained by autoclave exposure of specimens to slowly replenished simulated ground water flowing upward through a bed of the appropriate crushed rock (basalt or tuff), which is maintained at the desired test temperature (usually 250 0 C). In addition, tests are being performed in deionized water. Metal penetration rates of iron-base alloys are being derived by stripping off the corrosion product film and weighing the specimen after the appropriate exposure time. The corrosion of titanium alloy specimens is being determined by weight gain methods. The irradiation-corrosion studies are similar to the general corrosion tests, except that the specimen-bearing autoclaves are held in a 60 Co gamma radiation field at dose rates up to 2 x 10 6 rad/h. For evaluating the resistance of the candidate materials to environmentally enhanced crack propagation, three methods are being used: U-bend and fracture toughness specimens exposed in autoclaves; slow strain rate studies in repository-relevant environments to 300 0 C; and fatigue crack growth rate studies at ambient pressure and 90 0 C. The preliminary data suggest a 1-in. corrosion allowance for iron-base barrier elements intended for 1000-yr service in basalt or tuff repositories. No evidence has yet been found that titanium Grade 2 or Grade 12 is susceptible to environmentally induced crack propagation or, by extension, to stress corrosion cracking

  10. Some observations about the Incoloy 800 corrosion

    International Nuclear Information System (INIS)

    Baptista, W.; Sathler, L.; Mattos, O.R.

    1985-01-01

    The chemical and electrochemical characteristics of synthetic solutions similar to those inside the occluded cell corrosion - OCC (pitting, cracks from stress corrosion) of incoloy 800, 25 0 C are studied. (E.G.) [pt

  11. Rail base corrosion and cracking prevention

    Science.gov (United States)

    2014-07-01

    Rail base corrosion combined with fatigue or damage can significantly reduce rail life. Studies were done to examine the relative contribution of damage, corrosion, and fatigue on rail life. The combined effects can be separated into constituent fact...

  12. Corrosion studies on PREPP waste form

    International Nuclear Information System (INIS)

    Welch, J.M.; Neilson, R.M. Jr.

    1984-05-01

    Deformation or Failure Test and Accelerated Corrosion Test procedures were conducted to investigate the effect of formulation variables on the corrosion of oversize waste in Process Experimental Pilot Plant (PREPP) concrete waste forms. The Deformation or Failure Test did not indicate substantial waste form swelling from corrosion. The presence or absence of corrosion inhibitor was the most significant factor relative to measured half-cell potentials identified in the Accelerated Corrosion Test. However, corrosion inhibitor was determined to be only marginally beneficial. While this study produced no evidence that corrosion is of sufficient magnitude to produce serious degradation of PREPP waste forms, the need for corrosion rate testing is suggested. 11 references, 4 figures, 8 tables

  13. Corrosion problems in light water nuclear reactors

    International Nuclear Information System (INIS)

    Berry, W.E.

    1984-01-01

    The corrosion problems encountered during the author's career are reviewed. Attention is given to the development of Zircaloys and attendant factors that affect corrosion; the caustic and chloride stress corrosion cracking (SCC) of austenitic stainless steel steam generator tubing; the qualification of Inconel Alloy 600 for steam generator tubing and the subsequent corrosion problem of secondary side wastage, caustic SCC, pitting, intergranular attack, denting, and primary side SCC; and SCC in weld and furnace sensitized stainless steel piping and internals in boiling water reactor primary coolants. Also mentioned are corrosion of metallic uranium alloy fuels; corrosion of aluminum and niobium candidate fuel element claddings; crevice corrosion and seizing of stainless steel journal-sleeve combinations; SCC of precipitation hardened and martensitic stainless steels; low temperature SCC of welded austenitic stainless steels by chloride, fluoride, and sulfur oxy-anions; and corrosion problems experienced by condensers

  14. Accelerated Test Method for Corrosion Protective Coatings

    Data.gov (United States)

    National Aeronautics and Space Administration — This project seeks to develop a new accelerated corrosion test method that predicts the long-term corrosion protection performance of spaceport structure coatings as...

  15. Microencapsulation of Corrosion Indicators for Smart Coatings

    Science.gov (United States)

    Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott T.; Calle, Luz M.; Hanna,Joshua S.; Rawlins, James W.

    2011-01-01

    A multifunctional smart coating for the autonomous detection, indication, and control of corrosion is been developed based on microencapsulation technology. This paper summarizes the development, optimization, and testing of microcapsules specifically designed for early detection and indication of corrosion when incorporated into a smart coating. Results from experiments designed to test the ability of the microcapsules to detect and indicate corrosion, when blended into several paint systems, show that these experimental coatings generate a color change, indicative of spot specific corrosion events, that can be observed with the naked eye within hours rather than the hundreds of hours or months typical of the standard accelerated corrosion test protocols.. Key words: smart coating, corrosion detection, microencapsulation, microcapsule, pH-sensitive microcapsule, corrosion indicator, corrosion sensing paint

  16. Corrosion resistance of Ultra-Low-Carbon 19% Cr-11% Ni stainless steel for nuclear fuel reprocessing plants in nitric acid

    International Nuclear Information System (INIS)

    Ariga, Tamako; Takagi, Yoshio; Inazumi, Toru; Masamura, Katsumi; Sukekawa, M.

    1995-01-01

    An Ultra-Low-Carbon 19% Cr-11% Ni Stainless Steels used in nuclear fuel reprocessing plants where highly corrosion resistance in nitric acid is required has been developed. This steel has optimized the chemistry composition to decrease inclusions and deformation-induced martensitic transformation. The formation of deformation-induced martensite has the potential danger of accelerating corrosion in nitric acid. In this paper, effects of cold reduction and martensitic transformation on corrosion resistance of Ultra-Low-Carbon Stainless Steels in nitric acid are discussed. The developed steel showed excellent corrosion resistance during long-term exposure to nitric acid. (author)

  17. Corrosion Effects on the Fatigue Crack Propagation of Giga-Grade Steel and its Heat Affected Zone in pH Buffer Solutions for Automotive Application

    Science.gov (United States)

    Lee, H. S.

    2018-03-01

    Corrosion fatigue crack propagation test was conducted of giga-grade steel and its heat affected zone in pH buffer solutions, and the results were compared with model predictions. Pure corrosion effect on fatigue crack propagation, particularly, in corrosive environment was evaluated by means of the modified Forman equation. As shown in results, the average corrosion rate determined from the ratio of pure corrosion induced crack length to entire crack length under a cycle load were 0.11 and 0.37 for base metal and heat affected zone, respectively, with load ratio of 0.5, frequency of 0.5 and pH 10.0 environment. These results demonstrate new interpretation methodology for corrosion fatigue crack propagation enabling the pure corrosion effects on the behavior to be determined.

  18. Corrosion monitoring using FSM technology

    International Nuclear Information System (INIS)

    Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

    1995-01-01

    FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

  19. Corrosion of Al-7075 by uranium hexafluoride

    International Nuclear Information System (INIS)

    1989-01-01

    The results of the Al-7075 corrosion by uranium hexafluoride are presented in this work. The kinetic study shows that corrosion process occurs by two temperature dependent mechanism and that the alloy can be safely used up to 140 0 C. The corrosion film is formed by uranium oxifluoride with variable composition in depth. Two alternative corrosion models are proposed in order to explain the experimental results, as well as the tests taht will be carried out to confirm one of them [pt

  20. Erosion–corrosion and corrosion properties of DLC coated low temperature Erosion–corrosion and corrosion properties of DLC coated low temperature

    DEFF Research Database (Denmark)

    Jellesen, Morten Stendahl; Christiansen, Thomas; Hilbert, Lisbeth Rischel

    2009-01-01

    of AISI 316 as substrate for DLC coatings are investigated. Corrosion and erosion–corrosion measurements were carried out on low temperature nitrided stainless steel AISI 316 and on low temperature nitrided stainless steel AISI 316 with a top layer of DLC. The combination of DLC and low temperature...... nitriding dramatically reduces the amount of erosion–corrosion of stainless steel under impingement of particles in a corrosive medium....

  1. Effects of simulated inflammation on the corrosion of 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Brooks, Emily K.; Brooks, Richard P. [Department of Biomedical Engineering, State University of New York at Buffalo (United States); Ehrensberger, Mark T., E-mail: mte@buffalo.edu [Department of Biomedical Engineering, State University of New York at Buffalo (United States); Department of Orthopaedics, State University of New York at Buffalo (United States)

    2017-02-01

    Stainless steel alloys, including 316L, find use in orthopaedics, commonly as fracture fixation devices. Invasive procedures involved in the placement of these devices will provoke a local inflammatory response that produces hydrogen peroxide (H{sub 2}O{sub 2}) and an acidic environment surrounding the implant. This study assessed the influence of a simulated inflammatory response on the corrosion of 316L stainless steel. Samples were immersed in an electrolyte representing either normal or inflammatory physiological conditions. After 24 h of exposure, electrochemical impedance spectroscopy (EIS) and inductively coupled plasma mass spectroscopy (ICPMS) were used to evaluate differences in corrosion behavior and ion release induced by the inflammatory conditions. Scanning electron microscopy (SEM) and energy-dispersive x-ray spectroscopy (EDX) were used to evaluate surface morphology and corrosion products formed on the sample surface. Inflammatory conditions, involving the presence of H{sub 2}O{sub 2} and an acidic pH, significantly alter the corrosion processes of 316L stainless steel, promoting aggressive and localized corrosion. It is demonstrated that particular consideration should be given to 316L stainless steel implants with crevice susceptible areas (ex. screw-head/plate interface), as those areas may have an increased probability of rapid and aggressive corrosion when exposed to inflammatory conditions. - Highlights: • The corrosion of 316L exposed to simulated inflammation is examined. • Inflammation is replicated with an acidic electrolyte containing hydrogen peroxide. • Inflammatory conditions increase 316L corrosion compared to normal conditions. • Accelerated corrosion under inflammation is likely due to crevice corrosion. • Care should be taken using 316L in devices with crevice susceptible areas.

  2. Stress corrosion on austenitic stainless steels components after sodium draining

    International Nuclear Information System (INIS)

    Champeix, L.; Baque, P.; Chairat, C.

    1980-04-01

    The damage study performed on 316 pipes of a loop after two leakages allows to conclude that a stress corrosion process in sodium hydroxide environment has induced trans-crystaline cracks. The research of conditions inducing such a phenomenon is developed, including parametric tests under uniaxial load and some tests on pipe with welded joints. In aqueous sodium hydroxide, two corrosion processes have been revealed: a general oxidization increasing with environment aeration and a transcrystalline cracking appearing for stresses of the order of yield strength. Other conditions such a temperature (upper than 100 0 C) and time exposures (some tens of hours) are necessary. Cautions in order to limit introduction of wet air into drained loop and a choice of appropriate preheating conditions when restarting the installation must permit to avoid such a type of incident

  3. The effects of Nitinol phases on corrosion and fatigue behavior

    Science.gov (United States)

    Denton, Melissa

    The purpose of these studies was to provide a detailed understanding of Nitinol phases and their effects on corrosion and fatigue life. The two primary phases, austenite and martensite, were carefully evaluated with respect to material geometry, corrosion behavior, wear, and fatigue life. Material characterization was performed using several techniques that include metallography, scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), x-ray photoelectron spectrum (XPS), and Auger electron spectroscopy (AES). Uniaxial tensile tests were conducted to determine the mechanical properties such as elongation, ultimate tensile strength, modulus, transformation strain, and plateau stress. In addition, accelerated wear testing and four point bend fatigue testing were completed to study the fatigue life and durability of the material. The corrosion of Nitinol was found to be dependent on various surface conditions. Electrochemical corrosion behavior of each phase was investigated using cyclic potentiodyamic polarization testing. The corrosion response of electropolished Nitinol was found to be acceptable, even after durability testing. Stress-induced martensite had a lower breakdown potential due to a rougher surface morphology, while thermally induced martensite and austenite performed similarly well. The surface conditioning also had a significant effect on Nitinol mechanical properties. Electropolishing provided a smooth mirror finish that reduced localized texture and enhanced the ductility of the material. Quasi-static mechanical properties can be good indicators of fatigue life, but further fatigue testing revealed that phase transformations had an important role as well. The governing mechanisms for the fatigue life of Nitinol were determined to be both martesitic phase transformations and surface defects. A new ultimate dislocation strain model was proposed based on specific accelerated step-strain testing.

  4. Magnetic fields from electric toothbrushes promote corrosion in orthodontic stainless steel appliances but not in titanium appliances.

    Science.gov (United States)

    Kameda, Takashi; Ohkuma, Kazuo; Oda, Hirotake; Sano, Natsuki; Batbayar, Nomintsetseg; Terashima, Yukari; Sato, Soh; Terada, Kazuto

    2013-01-01

    Electric toothbrushes are widely used, and their electric motors have been reported to produce low-frequency electromagnetic fields that induced electric currents in metallic objects worn by the users. In this study, we showed that electric toothbrushes generated low-frequency magnetic fields (MFs) and induced electric currents in orthodontic appliances in artificial saliva (AS), which accelerated corrosion in stainless steel (SUS) appliances, but not in titanium (Ti) appliances; the corrosion was evaluated by using an inductively coupled plasma-optical emission spectrometer and a three-dimensional laser confocal microscope. The pH of AS used for appliance immersion did not change during or after MF exposure. These results suggested that MF-induced currents from electric toothbrushes could erode SUS appliances, but not Ti appliances, because of their high corrosion potentials. Further studies are required to clarify the mechanisms of metallic corrosion by induced currents in dental fields, which may trigger metal allergies in patients.

  5. Microbiologically Influenced Corrosion: Causative Organisms and Mechanisms

    Science.gov (United States)

    2012-01-31

    enviromental composition as a potential method for reversing microbiologically influenced corrosion, Corrosion (NAC’E) International. Houston. Texas...International fellow and associate editor for Biofouling, The Journal of Bioadhesion and Biofilm Research. J. Lee is a Materials and Corrosion Engineer

  6. Corrosion and chemical resistant masonry materials handbook

    National Research Council Canada - National Science Library

    Sheppard, Walter Lee

    1986-01-01

    ... and other equipment. But few other than chemists and chemical engineers identify "corrosion" as chemical degradation or destruction of a material, and therefore, something that can happen to nonmetals (concrete, plastics, brick, timber, etc.) as well as to nletals. The National Association of Corrosion Engineers so defined "corrosion" over thirty years ago but this f...

  7. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...

  8. Corrosion resistance of zirconium in nitric acid

    International Nuclear Information System (INIS)

    Kajimura, H.; Morikawa, H.; Nagano, H.

    1987-01-01

    Slow strain rate tests are effected on zirconium in boiling nitric acid to study the influence of nitric acid concentration, of oxidizing ions (Cr and Ce) and of electric potential. Corrosion resistance is excellent and stress corrosion cracking occurs only for severe conditions: 350 mV over electric potential for corrosion with nitric acid concentration of 40 % [fr

  9. Morphological kinetics and localized corrosion

    International Nuclear Information System (INIS)

    Santarini, G.

    1992-01-01

    A phenomenological modeling is proposed for physicochemical systems that evolve by initiation and growth of well distinct defects. It consists in a mathematical treatment of data on the evolution of defect distribution, which leads to the knowledge of evolution parameters ultimately usable for behaviour predictions. A method is given for calculating a validity parameter which quantifies the pertinence of the choice for analytical representations. An example of application to localized corrosion is given with the intergranular stress corrosion cracking of Alloy 600 in high temperature water. (Author). 6 refs

  10. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  11. Synergy effect of naphthenic acid corrosion and sulfur corrosion in crude oil distillation unit

    Energy Technology Data Exchange (ETDEWEB)

    Huang, B.S., E-mail: yinwenfeng2010@163.com [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Yin, W.F. [College of Mechatronic Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China); Sang, D.H. [Sheng Li Construction Group International Engineering Department, Shandong, Dongying, 257000 (China); Jiang, Z.Y. [College of Materials Science and Engineering, Southwest Petroleum University, Sichuan, Chengdu, 610500 (China)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer The corrosion of a carbon-manganese steel and a stainless steel in sulfur and/or naphthenic acid media was investigated. Black-Right-Pointing-Pointer The corrosion rate of the carbon-manganese steel increased with the increase of the acid value and sulfur content. Black-Right-Pointing-Pointer The critical values of the concentration of sulfur and acid for corrosion rate of the stainless steel were ascertained respectively. Black-Right-Pointing-Pointer The stainless steel is superior to the carbon-manganese steel in corrosion resistance because of the presence of stable Cr{sub 5}S{sub 8} phases. - Abstract: The synergy effect of naphthenic acid corrosion and sulfur corrosion at high temperature in crude oil distillation unit was studied using Q235 carbon-manganese steel and 316 stainless steel. The corrosion of Q235 and 316 in corrosion media containing sulfur and/or naphthenic acid at 280 Degree-Sign C was investigated by weight loss, scanning electron microscope (SEM), EDS and X-ray diffractometer (XRD) analysis. The results showed that in corrosion media containing only sulfur, the corrosion rate of Q235 and 316 first increased and then decreased with the increase of sulfur content. In corrosion media containing naphthenic acid and sulfur, with the variations of acid value or sulfur content, the synergy effect of naphthenic acid corrosion and sulfur corrosion has a great influence on the corrosion rate of Q235 and 316. It was indicated that the sulfur accelerated naphthenic acid corrosion below a certain sulfur content but prevented naphthenic acid corrosion above that. The corrosion products on two steels after exposure to corrosion media were investigated. The stable Cr{sub 5}S{sub 8} phases detected in the corrosion products film of 316 were considered as the reason why 316 has greater corrosion resistance to that of Q235.

  12. Corrosion and corrosion protection of support structures for offshore wind energy devices (OWEA)

    Energy Technology Data Exchange (ETDEWEB)

    Momber, A. [Muehlhan AG, Schlinckstrasse 3, D-21107 Hamburg (Germany)

    2011-05-15

    The paper provides a review about the corrosion and corrosion protection of offshore wind energy devices (OWEA). Firstly, special features resulting from location and operation of OWEA are being discussed. Secondly, types of corrosion and corrosion phenomena are summarized in a systematic way. Finally, practical solutions to the corrosion protection of OWEA, including steel allowances, cathodic protection and coatings and linings, are discussed. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  13. Corrosion of the copper canister in the repository environment

    Energy Technology Data Exchange (ETDEWEB)

    Hermansson, H.P.; Eriksson, Sture [Studsvik Material AB, Nykoeping (Sweden)

    1999-12-01

    The present report accounts for studies on copper corrosion performed at Studsvik Material AB during 1997-1999 on commission by SKI. The work has been focused on localised corrosion and electrochemistry of copper in the repository environment. The current theory of localised copper corrosion is not consistent with recent practical experiences. It is therefore desired to complete and develop the theory based on knowledge about the repository environment and evaluations of previous as well as recent experimental and field results. The work has therefore comprised a thorough compilation and up-date of literature on copper corrosion and on the repository environment. A selection of a 'working environment', defining the chemical parameters and their ranges of variation has been made and is used as a fundament for the experimental part of the work. Experiments have then been performed on the long-range electrochemical behaviour of copper in selected environments simulating the repository. Another part of the work has been to further develop knowledge about the thermodynamic limits for corrosion in the repository environment. Some of the thermodynamic work is integrated here. Especially thermodynamics for the system Cu-Cl-H-O up to 150 deg C and high chloride concentrations are outlined. However, there is also a rough overview of the whole system Cu-Fe-Cl-S-C-H-O as a fundament for the discussion. Data are normally accounted as Pourbaix diagrams. Some of the conclusions are that general corrosion on copper will probably not be of significant importance in the repository as far as transportation rates are low. However, if such rates were high, general corrosion could be disastrous, as there is no passivation of copper in the highly saline environment. The claim on knowledge of different kinds of localised corrosion and pitting is high, as pitting damages can shorten the lifetime of a canister dramatically. Normal pitting can happen in oxidising environment, but

  14. Corrosion of the copper canister in the repository environment

    International Nuclear Information System (INIS)

    Hermansson, H.P.; Eriksson, Sture

    1999-12-01

    The present report accounts for studies on copper corrosion performed at Studsvik Material AB during 1997-1999 on commission by SKI. The work has been focused on localised corrosion and electrochemistry of copper in the repository environment. The current theory of localised copper corrosion is not consistent with recent practical experiences. It is therefore desired to complete and develop the theory based on knowledge about the repository environment and evaluations of previous as well as recent experimental and field results. The work has therefore comprised a thorough compilation and up-date of literature on copper corrosion and on the repository environment. A selection of a 'working environment', defining the chemical parameters and their ranges of variation has been made and is used as a fundament for the experimental part of the work. Experiments have then been performed on the long-range electrochemical behaviour of copper in selected environments simulating the repository. Another part of the work has been to further develop knowledge about the thermodynamic limits for corrosion in the repository environment. Some of the thermodynamic work is integrated here. Especially thermodynamics for the system Cu-Cl-H-O up to 150 deg C and high chloride concentrations are outlined. However, there is also a rough overview of the whole system Cu-Fe-Cl-S-C-H-O as a fundament for the discussion. Data are normally accounted as Pourbaix diagrams. Some of the conclusions are that general corrosion on copper will probably not be of significant importance in the repository as far as transportation rates are low. However, if such rates were high, general corrosion could be disastrous, as there is no passivation of copper in the highly saline environment. The claim on knowledge of different kinds of localised corrosion and pitting is high, as pitting damages can shorten the lifetime of a canister dramatically. Normal pitting can happen in oxidising environment, but there is

  15. Stress corrosion cracking of duplex stainless steels in caustic solutions

    Science.gov (United States)

    Bhattacharya, Ananya

    susceptibility. Annealed and water quenched specimens were found to be immune to SCC in caustic environment. Aging treatment at 800°C gave rise to sigma and chi precipitates in the DSS. However, these sigma and chi precipitates, known to initiate cracking in DSS in chloride environment did not cause any cracking of DSS in caustic solutions. Aging of DSS at 475°C had resulted in '475°C embrittlement' and caused cracks to initiate in the ferrite phase. This was in contrast to the cracks initiating in the austenite phase in the as-received DSS. Alloy composition and microstructure of DSS as well as solution composition (dissolved ionic species) was also found to affect the electrochemical behavior and passivation of DSS which in turn plays a major role in stress corrosion crack initiation and propagation. Corrosion rates and SCC susceptibility of DSS was found to increase with addition of sulfide to caustic solutions. Corrosion films on DSS, characterized using XRD and X-ray photoelectron spectroscopy, indicated that the metal sulfide compounds were formed along with oxides at the metal surface in the presence of sulfide containing caustic environments. These metal sulfide containing passive films are unstable and hence breaks down under mechanical straining, leading to SCC initiations. The overall results from this study helped in understanding the mechanism of SCC in caustic solutions. Favorable slip systems in the austenite phase of DSS favors slip-induced local film damage thereby initiating a stress corrosion crack. Repeated film repassivation and breaking, followed by crack tip dissolution results in crack propagation in the austenite phase of DSS alloys. Result from this study will have a significant impact in terms of identifying the alloy compositions, fabrication processes, microstructures, and environmental conditions that may be avoided to mitigate corrosion and stress corrosion cracking of DSS in caustic solutions.

  16. Présentation des phénomènes de corrosion et des différents moyens de lutte disponibles. Description of Corrosion Phenomena and Different Ways of Combating Them.

    Directory of Open Access Journals (Sweden)

    Crolet J. L.

    2006-11-01

    Full Text Available Cet article donne une présentation générale des phénomènes de corrosion des matériaux métalliques. II s'attache à montrer comment les moyens de lutte contre la corrosion découlent très naturellement de la bonne compréhension de ces phénomènes.Les aspects électrochimiques, indispensables pour cette compréhension, sont présentés de manière aussi directe et brève que possible. Les divers modes de résistance à la corrosion sont décrits, qu'il s'agisse de modes a naturels » comme l'inertie chimique, la passivité, la pseudo-passivité ou les couches de patine, ou bien encore de modes a provoqués » comme le contrôle du milieu corrosif, l'inhibition, la protection cathodique ou la protection par revêtement.Enfin, les principales interactions entre effets mécaniques et corrosion sont abordées, et en particulier l'érosion-corrosion et la fragilisation par H.S. Des conjugaisons de phénomènes comme la corrosion galvanique, la corrosion inter-granulaire, la corrosion bactérienne sont également présentées. This article gives a general description of corrosion phenomena affecting metallic materials. It attempts ta show how corrosion control and prevention methods quite naturally require a good understanding of these phenomena.The electrochemical aspects indispensable for this understanding are described as directly and briefly as possible.Various types of corrosion resistance are described, whether concerning a natural » types such as chemical inertia, passivity, pseudo-passivity or patina loyers, or else c induced types » such as contrat of the corrosive medium, inhibition, cathodic protec-tion or protection by coating.The principal` interactions between mechanical effects and corrosion are taken up, and especially erosion corrosion and H2S embrittlement. Combinations of pheno-mena are also described, such as galvanic corrosion, intergranular corrosion and bacterial corrosion.

  17. 219-S CORROSION STUDY

    International Nuclear Information System (INIS)

    DIVINE, J.R.; PARSONS, G.L.

    2008-01-01

    A minor leak was detected in a drain line for Hood 2B located in the 222-S Laboratory. The line transfers radioactive waste, spent analytical standards, and chemicals used in various analytical procedures. Details are in the report provided by David Comstock, 2B NDE June 2008, work package LAB-WO-07-2012. Including the noted leak, the 222-S Laboratory has experienced two drain line leaks in approximately the last two years of operation. As a consequence, CH2M HILL Hanford Group, Inc. (CH2M HILL) requested the support of ChemMet, Ltd., PC (ChemMet) at the Hanford Site 222-S Laboratory. The corrosion expertise from ChemMet was required prior to preparation of a compatibility assessment for the 222-S Laboratory waste transfer system to assure the expected life of the piping system is extended as much as practicable. The system includes piping within the 222-S Laboratory and the 219-S Waste Storage and Transfer Facility and Operations Process. The ChemMet support was required for an assessment by 222-S staff to analyze what improvements to operational activities may be implemented to extend the tank/piping system life. This assessment will include a summary of the various material types, age, and locations throughout the facility. The assessment will also include a discussion of materials that are safe for drain line disposal on a regular basis, materials that are safe for disposal on a case-by-case basis including specific additional requirements such as flushing, neutralization to a specific pH, and materials prohibited from disposal. The assessment shall include adequate information for 222-S Laboratory personnel to make informed decisions in the future disposal of specific material types by discussing types of compatibility of system materials and potential wastes. The assessment is expected to contain some listing of acceptable waste materials but is not anticipated to be a complete or comprehensive list. Finally the assessment will encompass a brief discussion of

  18. EUROCORR 2007 - The European corrosion congress - Progress by corrosion control. Book of Abstracts

    International Nuclear Information System (INIS)

    2007-01-01

    This book of abstracts contains lectures, workshops and posters which were held on the European Corrosion Congress 2007 in Freiburg (Germany). The main topics of the sessions and posters are: 1. Corrosion and scale inhibition; 2. Corrosion by hot gases and combustion products; 3. Nuclear corrosion; 4. Environment sensitive fracture; 5. Surface Science; 6. Physico-chemical methods of corrosion testing; 7. Marine corrosion; 8. Microbial corrosion; 9. Corrosion of steel in concrete; 10. Corrosion in oil and gas production; 11. Coatings; 12. Corrosion in the refinery industry; 13. Cathodic protection; 14. Automotive Corrosion; 15. Corrosion of polymer materials. The main topics of the workshops are: 1. High temperature corrosion in the chemical, refinery and petrochemical industries; 2. Bio-Tribocorrosion; 3. Stress corrosion cracking in nuclear power plants; 4. Corrosion monitoring in nuclear systems; 5. Cathodic protection for marine and offshore environments; 6. Self-healing properties of new surface treatments; 7. Bio-Tribocorrosion - Cost 533/Eureka-ENIWEP-Meeting; 8. Drinking water systems; 9. Heat exchangers for seawater cooling

  19. Microbially influenced corrosion: studies on enterobacteria isolated from seawater environment and influence of toxic metals on bacterial biofilm and bio-corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Bermond-Tilly, D.; Pineau, S.; Dupont-Morral, I. [Corrodys, 50 - Equeurdreville (France); Janvier, M.; Grimont, P.A.D. [Institut Pasteur, Unite BBPE, 75 - Paris (France)

    2004-07-01

    Full text of publication follows: The most widely involved bacteria in Microbially Induced Corrosion (MIC usually called bio-corrosion) are sulfate/thiosulfate-reducing bacteria. The sulfate-reducing bacteria (SRB) are major contributors to the anaerobic bio-corrosion of steel. However, corrosion process of pipelines (or off shores platforms) was found to be associated with many other bacteria. These bacteria are able to produce sulfides from the reduction of thiosulfate in anaerobic conditions. By this way, a thiosulfate-reducing non sulfate-reducing bacteria, Dethiosulfovibrio peptidovorans, showed a significant corrosive activity similar to or higher than that recorded for SRB involved in bio-corrosion, (Magot et al., 1997). Furthermore, a bacteria, Citrobacter amalonaticus, which belongs to the family of the Enterobacteriaceae, is involved in severe pitting corrosion process (Angeles Chavez et al., 2002). Recently, some bacteria (Citrobacter freundii, Proteus mirabilis and Klebsiella planticola characterized as belonging to the family of Enterobacteriaceae) were isolated from biofilm developed on carbon steel coupons immersed in natural seawater. The latter bacteria were also associated in severe pitting corrosion process on carbon steel coupons (Bermond-Tilly et al., 2003). Biofilm forms a protective layer, reducing the exposure of the metal surface to the external environment. However, bacteria included in the biofilm could also cause localized corrosion by consuming cathodic hydrogen from the steel or by producing corrosive metabolic end products and by the Extracellular Polymeric Substances (EPS) production. Thus, EPS can also play an important role in the corrosion of the metals (e.g. can complex metal ions). However, sulfate/thiosulfate-reducing bacteria and some Enterobacteria are highly efficient to bioremediation by precipitation of toxic metals from wastewater as metal sulfides. Recently it was shown that toxic metal may be involved in the formation

  20. Corrosion protection performance of palm and mineral oil media

    International Nuclear Information System (INIS)

    Wan Nik Sani, W.B.; Ani, F.N.; Masjuki, H.H.

    2002-01-01

    In European forest, especially Scandinavian, almost all forest machines are filled with biodegradable fluid. The fluid is of synthetic type. The ratio between the lowest cost of mineral oil and the synthetic fluid is about 1:4. The high cost of this biodegradable fluid can be a major obstacle to be used in developing countries. Malaysia and South East Asia are known for its natural beauties. However, a spill of mineral based oils to their land and seas may result in long term water and soil contamination. Thus crop or agricultural based oil product can provide the solution to this problem. However, considering the demand placed on the oil in service, the service performance such as relation to component compatibility with the crop based oil is crucial to be investigated. The ability of crop based oils to protect and reduce corrosion formation is still unexplored. It is important for each oil to preserve its oxidation stability and remain non-corrosive during service. This paper reports the results of copper corrosion tests. The test includes mass change monitoring, oxide scales and microscopic analysis using Scanning Electron Microscope (SEM). Relative Increase of total acid number and weight loss during copper immersion has proved that metal corrosion in contact with oil was caused by oil degradation that produces acidic compounds. Coppers that were immersed in oil temperature of 60 0 C show that increase of temperature in presence of transition metal induces oil degradation. (Author)

  1. Fatigue life assessment of free spanning pipelines containing corrosion defects

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, Rita de Kassia D.; Campello, Georga C.; Matt, Cyntia G. da Costa; Benjamin, Adilson C.; Franciss, Ricardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2009-12-19

    The free spanning pipelines assessment is a highlighted issue to be considered during the project and maintenance of the submarine pipelines. It is required to evaluate the fatigue life and the maximum stress due to VIV (Vortex Induced Vibration) as well as wave forces when applicable in case of shallow water. The code DNV-RP-F105 (2006) presents a methodology to calculate the fatigue life for free spanning pipelines. Such methodology however considers the pipe with no kind of defects. Nevertheless, sometimes corrosion defects are detected in periodic inspections and therefore their effects need to be taken into account in the fatigue life evaluation. The purpose of this paper thus is to present a procedure to assess the influence of the corrosion defects in the fatigue life of free spanning pipelines. Some FE analyses were performed to determine the stress concentrate factor (SCF) of the corrosion defects, which were used as input in the methodology presented in the code DNV-RP-F105 (2006). Curves of damage and so lifetime have been generated as function of the span length and water depth. As a practical application, this methodology was applied to a sub sea pipeline with several corrosion defects, localized in shallow water offshore Brazil. (author)

  2. General Corrosion and Localized Corrosion of Waste Package Outer Barrier

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J.C.; McCright, R.D.

    2000-01-28

    Alloy 22 is an extremely Corrosion Resistant Material, with a very stable passive film. Based upon exposures in the LTCTF, the GC rates of Alloy 22 are typically below the level of detection, with four outliers having reported rates up to 0.75 #mu#m per year. In any event, over the 10,000 year life of the repository, GC of the Alloy 22 (assumed to be 2 cm thick) should not be life limiting. Because measured corrosion potentials are far below threshold potentials, localized breakdown of the passive film is unlikely under plausible conditions, even in SSW at 120 deg C. The pH in ambient-temperature crevices formed from Alloy 22 have been determined experimentally, with only modest lowering of the crevice pH observed under plausible conditions. Extreme lowering of the crevice pH was only observed under situations where the applied potential at the crevice mouth was sufficient to result in catastrophic breakdown of the passive film above the threshold potential in non-buffered conditions not characteristic of the Yucca Mountain environment. In cases where naturally ocurring buffers are present in the crevice solution, little or no lowering of the pH was observed, even with significant applied potential. With exposures of twelve months, no evidence of crevice corrosion has been observed in SDW, SCW and SAW at temperatures up to 90 deg C. An abstracted model has been presented, with parameters determined experimentally, that should enable performance assessment to account for the general and localized corrosion of this material. A feature of this model is the use of the materials specification to limit the range of corrosion and threshold potentials, thereby making sure that substandard materials prone to localized attack are avoided. Model validation will be covered in part by a companion SMR on abstraction of this model.

  3. Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

    International Nuclear Information System (INIS)

    Johnson, A.B. Jr.

    1975-01-01

    The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

  4. Liquid metal corrosion considerations in alloy development

    International Nuclear Information System (INIS)

    Tortorelli, P.F.; DeVan, J.H.

    1984-01-01

    Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

  5. Corrosion measurement using flux gate magnetometer

    International Nuclear Information System (INIS)

    Rashdi Shah Ahmad; Chong Cheong Wei

    2001-01-01

    The ability of fluxgate magnetometer to detect and measure quantitatively the magnetic field generated by electrochemical corrosion is presented. In this study, each sample (iron plate) was exposed to a range of increasingly corrosive environment. During the exposure, we measured the magnetic field above the sample for specific duration of time. The result shows that there is a clear relationship between corrosivity of the environment and the change in magnitude of magnetic field that was generated by the corrosion reaction. Therefore, the measurement of magnetic field might be used to determine the corrosion rates. (Author)

  6. Nodular Corrosion Characteristics of Zirconium Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun Gil; Jeong, Y. H.; Park, S. Y.; Lee, D. J

    2003-01-15

    This study was reported the effect of the nodular corrosion on the nuclear reactor environmental along with metallurgical influence, also suggested experimental scheme related to evaluate nodular corrosion characteristics of Zr-1 Nb alloy. Remedial strategies against the nodular corrosion should firstly develop plan to assess the effect of the water quality condition (Oxygen, Hydrogen) as well as the boiling on the nodular corrosion, secondarily establish plan to control heat treatment process to keep a good resistance on nodular corrosion in Zr-1Nb alloy as former western reactor did.

  7. Monitoring of corrosion damage using high-frequency guided ultrasonic waves

    Science.gov (United States)

    Chew, D.; Fromme, P.

    2015-03-01

    Due to adverse environmental conditions corrosion can develop during the life cycle of industrial structures, e.g., offshore oil platforms, ships, and desalination plants. Both pitting corrosion and generalized corrosion leading to wall thickness loss can cause the degradation of the integrity and load bearing capacity of the structure. Structural health monitoring of corrosion damage in difficult to access areas can in principle be achieved using high frequency guided waves propagating along the structure from accessible areas. Using standard ultrasonic transducers with single sided access to the structure, high frequency guided wave modes were generated that penetrate through the complete thickness of the structure. Wall thickness reduction was induced using accelerated corrosion in a salt water bath. The corrosion damage was monitored based on the effect on the wave propagation and interference of the different modes. The change in the wave interference was quantified based on an analysis in the frequency domain (Fourier transform) and was found to match well with theoretical predictions for the wall thickness loss. High frequency guided waves have the potential for corrosion damage monitoring at critical and difficult to access locations from a stand-off distance.

  8. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Pan, T.J., E-mail: tjpan@cczu.edu.cn [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Chen, Y.; Zhang, B. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Hu, J. [School of Material Science and Engineering, Jiangsu Collaborative Innovation Center for Photovolatic Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Material Surface Technology, Changzhou 213164 (China); Li, C. [Light Industry College of Liaoning University, Shenyang 110036 (China)

    2016-04-30

    Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  9. Corrosion behavior of niobium coated 304 stainless steel in acid solution

    International Nuclear Information System (INIS)

    Pan, T.J.; Chen, Y.; Zhang, B.; Hu, J.; Li, C.

    2016-01-01

    Highlights: • The Nb coating produced by HEMAA offers good protection for 304SS in acid solution. • The coating increases corrosion potential and induces decrease of corrosion rate. • The protection of coating is ascribed to the stability of Nb in acid solution. - Abstract: The niobium coating is fabricated on the surface of AISI Type 304 stainless steel (304SS) by using a high energy micro arc alloying technique in order to improvecorrosion resistance of the steel against acidic environments. The electrochemical corrosion resistance of the niobium coating in 0.7 M sulfuric acid solutions is evaluated by electrochemical impedance spectroscopy, potentiodynamic polarization and the open circuit potential versus time. Electrochemical measurements indicate that the niobium coating increases the free corrosion potential of the substrate by 110 mV and a reduction in the corrosion rate by two orders of magnitude compared to the substrate alone. The niobium coating maintains large impedance and effectively offers good protection for the substrate during the long-term exposure tests, which is mainly ascribed to the niobium coating acting inhibiting permeation of corrosive species. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion resistance behavior of the niobium coating in acid solutions.

  10. Localized corrosion in AA2099-T83 aluminum–lithium alloy: The role of intermetallic particles

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Y., E-mail: myl@cqut.edu.cn [College of Materials Science and Engineering, Chongqing University of Technology, Chongqing, 400054 (China); Zhou, X., E-mail: xiaorong.zhou@manchester.ac.uk [Corrosion and Protection Centre, School of Materials, The University of Manchester, Manchester, M13 9PL (United Kingdom); Huang, W. [College of Materials Science and Engineering, Chongqing University of Technology, Chongqing, 400054 (China); Thompson, G.E. [Corrosion and Protection Centre, School of Materials, The University of Manchester, Manchester, M13 9PL (United Kingdom); Zhang, X.; Luo, C.; Sun, Z. [Beijing Institute of Aeronautical Materials, Beijing, 100095 (China)

    2015-07-01

    The corrosion behavior of intermetallic particles and their role in the process of localized corrosion in AA2099-T83 aluminum–lithium alloy has been investigated. It was found that both high- and low-copper containing Al–Fe–Mn–Cu-(Li) particles could result in superficial pits on the alloy, and the high level of lithium in the high-copper-containing particles rendered them electrochemically more active than the low-copper-containing particles. Additionally, severe localized corrosion was found not to be directly related to the distribution of constituent particles in the alloy. The findings are not only relevant to the understanding of corrosion mechanism but also beneficial to the evaluation of thermomechanical treatments of the alloy. - Highlights: • Lithium was detected in the high-copper-containing Al–Fe–Mn–Cu particles. • The high-copper-containing particles were relatively more active. • Localized corrosion induced by constituent particles was superficial. • Severe localized corrosion in the alloy propagated via grain/subgrain boundaries. • Severe localized corrosion was not related to constituent particles.

  11. Microbiological corrosion of ASTM SA105 carbon steel pipe for industrial fire water usage

    Science.gov (United States)

    Chidambaram, S.; Ashok, K.; Karthik, V.; Venkatakrishnan, P. G.

    2018-02-01

    The large number of metallic systems developed for last few decades against both general uniform corrosion and localized corrosion. Among all microbiological induced corrosion (MIC) is attractive, multidisciplinary and complex in nature. Many chemical processing industries utilizes fresh water for fire service to nullify major/minor fire. One such fire water service line pipe attacked by micro-organisms leads to leakage which is industrially important from safety point of view. Also large numbers of leakage reported in similar fire water service of nearby food processing plant, paper & pulp plant, steel plant, electricity board etc…In present investigation one such industrial fire water service line failure analysis of carbon steel line pipe was analyzed to determine the cause of failure. The water sample subjected to various chemical and bacterial analyses. Turbidity, pH, calcium hardness, free chlorine, oxidation reduction potential, fungi, yeasts, sulphide reducing bacteria (SRB) and total bacteria (TB) were measured on water sample analysis. The corrosion rate was measured on steel samples and corrosion coupon measurements were installed in fire water for validating non flow assisted localized corrosion. The sulphide reducing bacteria (SRB) presents in fire water causes a localized micro biological corrosion attack of line pipe.

  12. Assessing Level and Effectiveness of Corrosion Education in the UAE

    Directory of Open Access Journals (Sweden)

    Hwee Ling Lim

    2012-01-01

    Full Text Available The consequences of corrosion can be minimized by an engineering workforce well trained in corrosion fundamentals and management. Since the United Arab Emirates incurs the second highest cost of corrosion after Saudi Arabia, this paper examined the quality of corrosion education in the UAE. Surveys with academia and industry respondents showed that dedicated corrosion courses and engineering courses that integrated corrosion into the curricula were available in UAE universities, but graduates had insufficient knowledge of corrosion engineering and superficial understanding of corrosion in real-life design contexts. The effectiveness of corrosion education is determined by both competence in corrosion knowledge/skills and availability of resources (faculty and research. Though most departments would not hire new corrosion-specialist faculty, department research efforts and industry partnerships in corrosion research were present. The paper concluded with recommendations for improving knowledge and skills of future engineers in corrosion and enhancing corrosion instruction to better meet industry needs.

  13. Erosion corrosion in wet steam

    International Nuclear Information System (INIS)

    Tavast, J.

    1988-03-01

    The effect of different remedies against erosion corrosion in wet steam has been studied in Barsebaeck 1. Accessible steam systems were inspected in 1984, 1985 and 1986. The effect of hydrogen peroxide injection of the transport of corrosion products in the condensate and feed water systems has also been followed through chemical analyses. The most important results of the project are: - Low alloy chromium steels with a chromium content of 1-2% have shown excellent resistance to erosion corrosion in wet steam. - A thermally sprayed coating has shown good resistance to erosion corrosion in wet steam. In a few areas with restricted accessibility minor attacks have been found. A thermally sprayed aluminium oxide coating has given poor results. - Large areas in the moisture separator/reheater and in steam extraction no. 3 have been passivated by injection of 20 ppb hydrogen peroxide to the high pressure steam. In other inspected systems no significant effect was found. Measurements of the wall thickness in steam extraction no. 3 showed a reduced rate of attack. - The injection of 20 ppb hydrogen peroxide has not resulted in any significant reduction of the iron level result is contrary to that of earlier tests. An increase to 40 ppb resulted in a slight decrease of the iron level. - None of the feared disadvantages with hydrogen peroxide injection has been observed. The chromium and cobalt levels did not increase during the injection. Neither did the lifetime of the precoat condensate filters decrease. (author)

  14. Corrosion of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M C.M. [Instituto Nacional de Tecnologia, Rio de Janeiro (Brazil)

    1977-01-01

    Types of corrosion observed in a heat exchanger pipe and on a support of still of molasses fermented wort, both in austenitic stainless steel, are focused. Not only are the causes which might have had any kind of influence on them examined, but also the measures adopted in order to avoid and lessen its occurence.

  15. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...... is applied to nearly all types of measurements today....

  16. Stress corrosion in gaseous environment

    International Nuclear Information System (INIS)

    Miannay, Dominique.

    1980-06-01

    The combined influences of a stress and a gaseous environment on materials can lead to brittleness and to unexpected delayed failure by stress corrosion cracking, fatigue cracking and creep. The most important parameters affering the material, the environment, the chemical reaction and the stress are emphasized and experimental works are described. Some trends for further research are given [fr

  17. The dual role of microbes in corrosion.

    Science.gov (United States)

    Kip, Nardy; van Veen, Johannes A

    2015-03-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion.

  18. The dual role of microbes in corrosion

    Science.gov (United States)

    Kip, Nardy; van Veen, Johannes A

    2015-01-01

    Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion. PMID:25259571

  19. Corrosion engineering in nuclear power industry

    International Nuclear Information System (INIS)

    Prazak, M.; Tlamsa, J.; Jirousova, D.; Silber, K.

    1990-01-01

    Corrosion problems in nuclear power industry are discussed from the point of view of anticorrosion measures, whose aim is not only increasing the lifetime of the equipment but, first of all, securing ecological safety. A brief description is given of causes of corrosion damage that occurred at Czechoslovak nuclear power plants and which could have been prevented. These involve the corrosion of large-volume radioactive waste tanks made of the CSN 17247 steel and of waste piping of an ion exchange station made of the same material, a crack in a steam generator collector, contamination of primary circuit water with iron, and corrosion of CrNi corrosion-resistant steel in a spent fuel store. It is concluded that if a sufficient insight into the corrosion relationships exists and a reasonable volume of data is available concerning the corrosion state during the nuclear facility performance, the required safety can be achieved without adopting extremely costly anticorrosion measures. (Z.M.)

  20. Corrosion Rate Monitoring in District Heating Systems

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Nielsen, Lars Vendelbo; Andersen, A.

    2005-01-01

    be applicable, and if on-line monitoring could improve the quality control. Water quality monitoring was applied as well as corrosion rate monitoring with linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS), electrical resistance (ER) technique, mass loss and a crevice corrosion......Quality control in district heating systems to keep uniform corrosion rates low and localized corrosion minimal is based on water quality control. Side-stream units equipped with carbon steel probes for online monitoring were mounted in district heating plants to investigate which techniques would...... cell for localized corrosion risk estimation. Important variations in corrosion rate due to changes in make-up water quality were detected with the continuous monitoring provided by ER and crevice cell, while LPR gave unreliable corrosion rates. The acquisition time of two-three days for EIS...